Manitou HYDRO-HAWK M2 30 H P/C-PS/P/PL/PXL Parts Manual - PDF DOWNLOAD

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

MANITOU NORTH AMERICA, INC. 6401 IMPERIAL DRIVE Waco, TX 76712--6803

NOTE: Manitou Forklift Manuals are continually updated and subject to change without prior notice. If your Forklift Model or parts are not found in this manual, please contact your dealer or the Manitou North America Parts Department for the latest information and parts availability.

HYDRO- HAWK M2 30 H P/C --PS/P/PL/PXL

S/N: M230H0251 AND ABOVE S/N: 165043 AND ABOVE

PARTS MANUAL

For Parts Orders contact your Manitou North America Dealer or call: Manitou North America, Parts Dept. 800--425--3727 or (254) 799--0232 Parts Dept. Fax: (254) 867--6504

Website: www.manitou--na.com

CATALOG B365 R07--2000

ALPHABETICAL CONTENTS

CONTENTS

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PARTS INDEX

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

’M’ SERIES LIFT TRUCK MODEL NO. DESCRIPTION M2=FRONT WHEEL DRIVE --D=DIESEL (NOT ALWAYS SHOWN) M4=FOUR WHEEL DRIVE --G=GASOLINE STANDARD CAB* (95”) when omitted 30=6,000lb. LIFT CAP. 40=8,000lb. LIFT CAP..

50=10,000lb. LIFT CAP..

M2 30 C P --PS --D --PS=POULTRY CAB* 95” --P=POULTRY CAB 84” --PL=POULTRY LOW CAB 81” --PXL=POULTRY EXTRA LOW CAB 77” --PSL=POULTRY SUPER LOW CAB 75”

C=CONVERTER (TORQUE) TRANS. H=HYDROSTATIC TRANSMISSION

P=PERKINS ENGINE C=CATERPILLAR ENGINE

* The STANDARD or POULTRY CAB 95” has an enclosed steering column, only the upper column can be seen.

The POULTRY CAB 84”, 81”, 77” & 75” has an exposed steering column, the entire column is visible.

- 2-

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

LIFT TRUCK COMPONENT IDENTIFICATION TRANSFER GEARBOX IDENTIFICATION PLATE (LEFT SIDE BOTTOM OF TRUCK) HYDROSTATIC MOTOR IDENTIFICATION PLATE (LEFT SIDE BOTTOM OF TRUCK)

MANUFACTURER’S SERIAL NO. PLATE (INSIDE THE CAB)

HYDROSTATIC PUMP (TRANSMISSION) IDENTIFICATION PLATE (RIGHT HAND SIDE OF TRANSMISSION) MAST SERIAL NO. PLATE (RIGHT SIDE OF MAST)

HURTH DRIVE AXLE IDENTIFICATION PLATE (FRONT CENTER UPPER HALF OF AXLE)

ENGINE IDENTIFICATION PLATE (RIGHT HAND SIDE OF ENGINE BLOCK)

MANUFACTURER’S SERIAL NO. (ABOVE THE RIGHT REAR TIRE, ON THE FRAME)

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ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

GENERAL INFORMATION The purpose of this catalog is to provide illustrations for identifying and ordering Lift Truck parts or components. The illustrations provide a general description and may not show the exact shape or detail of the parts or components represented.

The parts are identified by an Item number on the Illustration Page. Find the Item Number for the part desired, then locate that Item Number under the ”Items” column. The part number will be located directly to the right of the Item Number. Also provided is a part description, dimensions (where necessary), quantity of parts required and the Truck Model Identification.

Common hardware such as standard nuts, bolts and washers may not have part numbers, replace these items with grade five zinc or stainless steel hardware.

All data provided in this manual is subject to production variations, release of new models and improved product designs. If a question arises regarding your lift truck, please consult your Manitou dealer for the latest available information.

When ordering service parts or requesting technical information, be prepared to quote the applicable Model/Serial Numbers: Truck Model Number: Truck Serial Number: Engine Model Name (Gas or Diesel?): Engine Serial Number: Hydrostatic Pump (Transmission) Serial Number: Hydrostatic Motor Serial Number: Front Axle (Hurth) Serial Number: Mast Model Number: Mast Serial Number: Attachment Model Number: Attachment Serial Number: For quick reference it is recommended these numbers be recorded as soon as possible.

To order Lift Truck Manufacturer’s Parts, contact the K- D MANITOU DEALER in your area or call: K- D Manitou, Parts Division, 1 (800) 425-3728 or (254) 799--0232 Fax: (254) 867--6504 Website: www.kdmanitou.com

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ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

FILTER CHART

2 1 3

6

5

4

8

7

9 DESCRIPTION

PART NO.

CLEAN

REPLACE

1 - Engine oil filter (Cat & Perkins)

133755

- - - -

150 hrs.

2 - Air filter cartridge

424974

150 hrs.

450 hrs.

3 - Fuel Filter (Perkins)

561370

- - - -

450 hrs.

3 - Fuel filter (Cat)

494171

- - - -

450 hrs.

3 - Water/Fuel separator filter (Perkins)

421206

- - - -

if damaged

M230H0324 & below

3 - Water/Fuel separator filter (Perkins)

(contact dealer)

- - - -

if damaged

M230H0325 & above

3 - Water/Fuel glass bowl (Perkins)

49206

- - - -

if damaged

M230H0325 & above

3 - Water/Fuel separator filter (Cat)

496223

- - - -

if damaged

3 - Water/Fuel glass bowl (Cat)

(contact dealer)

- - - -

if damaged

4 - Hydraulic oil filter

422141

- - - -

450 hrs.

5 - Hydrostatic oil filter

493718-- 1

- - - -

450 hrs.

6 - Air filter safety cartridge

492503

450 hrs.

900 hrs.

7 - Hydraulic suction screen

424764

900 hrs.

if damaged

8 - Air intake pre--cleaner*

493776

150 hrs.

if damaged

9 - Vaculator

426203

150 hrs.

if damaged

*See Section 8 for additional information.

R/06-- 99

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CATALOG B365

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

CONTENTS DESCRIPTION

SECTION

TIRES & WHEELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Tires, Wheels & Assemblies BRAKE & ACCELERATOR PEDAL ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . 2 Brake Pedal, Park Brake Lever & Accelerator Pedal FRONT DRIVE AXLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Drive Axle Assembly, Brake Disc Assembly & Diff. Lock Assembly STEERING SYSTEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Steering Axles, Hydraulics & Steering Cylinders HYDROSTATIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Hydrostatic Pump (Transmission), Motor & Gear Box ENGINE, MOUNTINGS & MISC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 ENGINE COOLING SYSTEM (RADIATOR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 FUEL SYSTEM, AIR INTAKE & EXHAUST SYSTEM . . . . . . . . . . . . . . . . . . . . . . 8 Tank, Fuel Sender, Air Cleaner, Etc. HYDRAULIC SYSTEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Tank, Pump, Filters, Control Valves, Tilt/Side Shift Cylinders & Misc. Hrdwr.

ELECTRICAL SYSTEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Lights, Battery & Cables, Instruments & Electrical Schematic FRAME, HOOD, CAB & COUNTER WEIGHTS . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Frame, Hood, Cab, Seat, Counter Weights & Mast Side Shift DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Location & Pictures PARTS INDEX

APPENDIX

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

SECTION 1 TIRES & WHEELS DESCRIPTION

PAGE

TIRES AND WHEELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CATALOG B365

- 1- 1-

1--2

R/07-- 2000

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

TIRES & WHEELS

WARNING! WHEN REPLACING WHEELS: ALWAYS USE THE SAME SIZE TIRE AND RIM AS PROVIDED BY THE FACTORY!

OTHERWISE THE DRIVETRAIN,

OVERALL HEIGHT, AND PERFORMANCE OF THE LIFT TRUCK WILL BE ALTERED!

3

1

2

5

8 7 4a 4b

6

9 7

R/07-- 2000

- 1- 2-

CATALOG B365

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

ITEM

PART NUMBER

DESCRIPTION

QTY

1a

495970

1

M2/4 30/40/50 CP/-- PS/-- P/-- PL

1b

495971

1

M2/4 30/40/50 CP/-- PS/-- P/-- PL

1c

496070

2

M2 30 CP/-- PS/-- P/-- PL

1d

425985R

1

M2 30/40 CP-- PXL

1e

425985L

1

M2 30/40 CP-- PXL

1f

176697

2

M2 30 CP/-- PS/-- P/-- PL

1g

492167

2

M2 30 CP/-- PS/-- P/-- PL

1h

424734

2

M2 30 CP/-- PS/-- P/-- PL

1j

493164

2

M2 30/40 CP/-- PS/-- P/-- PL

1k

496127

1

M2/4 30 CP/-- PS/-- P/-- PL

1m

496128

RH Drive Wheel Assembly, 17.5-- 24 (Items 3a, 5a & 7a) LH Drive Wheel Assembly, 17.5-- 24 (Items 3a, 5a & 7a) Drive Wheel Assembly, 16.9-- 24 Turf (Items 3b, 5a & 7a) Drive Wheel Assembly, 15-- 19.5 (Items 3c, 5b & 7c) Drive Wheel Assembly, 15-- 19.5 (Items 3c, 5b & 7c) Drive Wheel Assembly, 16.9-- 24 (Items 3d, 5a & 7a) Drive Wheel Assembly, 17.5L-- R24 (Items 3e, 5a & 7a) Drive Wheel Assembly, 17.5-- 25 (Items 3f, 5c & 7a) Drive Wheel Assembly, 19.L5-- 24 (Items 3g, 5d & 7a) LH Drive Wheel Assembly, 17.5LR24 (Items 3h, 5a & 7a) RH Drive Wheel Assembly, 17.5LR24 (Items 3h, 5a & 7a)

1

M2/4 30 CP/-- PS/-- P/-- PL

2a

495976

1

M2 30/40/50 CP/-- PS/-- P/-- PL

2b

495977

1

M2 30/40/50 CP/-- PS/-- P/-- PL

2c

495974

1

M4 30/40/50 CP/-- PS/-- P

2d

495975

1

M4 30/40/50 CP/-- PS/-- P

2e

424099

RH Steer Wheel Assembly, 12-- 16.5 (Items 4a, 6a & 7b) LH Steer Wheel Assembly, 12-- 16.5 (Items 4a, 6a & 7b) RH Steer Wheel Assembly, 12-- 16.5 (Items 4a, 6b & 7b) LH Steer Wheel Assembly, 12-- 16.5 (Items 4a, 6b & 7b) Steer Wheel Assembly, 12-- 16.5 (Items 4b, 6a & 7b)

3a 3b 3c 3d 3e 3f 3g 3h

495973 T0009 T0036 T0030 491950 424207 492791 496129

Drive Tire, 17.5-- 24 R3 12PR Drive Tire, 16.9-- 24 R3 8PR Turf Drive Tire, 15-- 19.5 12PR Drive Tire, 16.9-- 24 10PR Drive Tire, 17.5L-- R24 IT510 Drive Tire, 17.5-- 25 Sure Grip Drive Tire, 19.5L-- 24 R4 12PR Drive Tire, 17.5LR24 XM27T 145B

2 2 2 2 2 2 2 2

4a 4b

495980 424100

Steer Tire, 12-- 16.5 12PR (standard) Steer Tire, 12-- 16.5 12PR (optional)

2 2

5a 5b 5c 5d

176617 425982 424511 492786

Drive Wheel, 15-- 24 Drive Wheel, 15-- 19.5 Drive Wheel, 14-- 25 Drive Wheel, 16-- 24

2 2 2 2

CATALOG B365

- 1- 3-

MODEL

2 M2 30/40/50 CP/-- PS/-- P/-- PL/-- PXL

2WD and 4WD 2WD only

R/07-- 2000

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

6a 6b

B5497 495978

Steer Wheel, 9-- 16.5 Steer Wheel, 16.5-- 9.75

2 2

2WD only 4WD only

7a 7b 7c

B2257 B2258 423417

Stem, Valve Stem, Valve Stem, Valve

2 2 2

All

8 9a 9b

109480 421116 475260

Nut, Drive Wheel Lug Nut, Steer Wheel Lug Nut, Steer Wheel Lug

8/10 Ea. Wheel 8 Ea. Wheel 2WD 8 Ea. Wheel 4WD

R/07-- 2000

- 1- 4-

CATALOG B365

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

SECTION 2 BRAKE & ACCELERATOR PEDAL ASSEMBLIES

DESCRIPTION

PAGE

BRAKE PEDAL ASSEMBLY (MODELS HP/C & HP/C--PS) . . . . . . . . . . . . . . . . . . . . 2--2 BRAKE PEDAL ASSEMBLY (MODELS - P/--PL/--PXL) . . . . . . . . . . . . . . . . . . . . . . . 2--4 PARKING BRAKE LEVER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2--6 ACCELERATOR PEDAL ASSEMBLY (EARLY PERKINS MODEL) . . . . . . . . . . . . . 2--8 ACCELERATOR PEDAL ASSEMBLY (CURRENT MODELS) . . . . . . . . . . . . . . . . . . 2--9 BRAKE DISC ASSEMBLIES (See FRONT DRIVE AXLE, Section 3)

CATALOG B365

- 2- 1-

R/07-- 2000

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

BRAKE PEDAL ASSEMBLY (MODELS HP/C & HP/C--PS) 5 6 7

9

3

8

1

33

12

10

7

23

5

34

4

2 13 14

11

22

20

19

18

29

31

7

30

23 15

21

16

31

17

32

24 25

26 28

26 27 27 TO DRIVE AXLE APPLY TEFLON TAPE

R/07-- 2000

- 2- 2-

CATALOG B365

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

1 2 3 4 5

494580 426098 R18147--4 426097 80305

Bracket Assembly, Brake Cylinder Hose Assembly Adapter Bracket Assembly Seal, Copper

1 1 1 1 1

95” Cab only

6 7 8 9 10

185232 K34806SS K304648SS K33799 K34807

Tank, Brake Fluid Washer, Lock Bolt Nut Washer, Lock

1 6 2 4 4

11 12 13 14 15

K20388SS R13453--12 B309 425879 81047

Bolt Ring, Snap Washer, Brass Pin, Brake Pivot Clevis

4 1 2 1 1

16 17* 18 19** 20 21

3212 78237 199624 R18147--4 80305 B3168

Nut Rod, Master Cylinder Cylinder, Master Adapter Seal, Copper Adapter

1 1 1 1 1 1

22 23 24 25 26 27

K20386SS K33797SS 425881 K11--6 425201 425180

Bolt Nut Hose Assembly Adapter, Tee Tube, Assembly Adapter

2 4 1 1 2 2

28 29 30 31 32

494585 K74181 494587 K300141 425875

Pedal Assembly, Brake Key, Woodruff Spring Screw, Set Spacer

1 1 1 2 1

33 34

75498 K20504SS

Inch Valve Bolt, Hex

1 2

* Adjust Master Cylinder Pushrod (Item 17) to obtain 1/8” to 3/16” clearance, or 1/2” movement measured at the foot pad. ** Remove O--Ring from hose side of Adapter.

CATALOG B365

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R/07-- 2000

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

BRAKE PEDAL ASSEMBLY (MODELS --P/--PL/--PXL)

33

32

35 31

34

28

1

10

27 11

25

8

8

12

15 35

5

26

6

2 3 4

16 17

6 7

18 19

30 6

24

8

33 14

20

4 29 8

2

3 13 22

9

22 21

23

23 APPLY TEFLON TAPE

R/07-- 2000

- 2- 4-

CATALOG B365

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

1 2 3 4 5 6

424895 K33799 K34807 K20388SS 425244 K34807

Bracket, Mounting Nut, Hex Washer, Lock Bolt Pin Washer, Lock

1 5 5 5 1 9

All (except 95” Cab)

7 8 9 10 11 12*

K20312SS B312 494185 81047 3212 78237

Bolt, Hex Bushing Pedal Clevis Nut Rod, Master Cylinder

1 4 1 1 1 1

13 14 15 16 17 18

494587 K33797SS K20386SS 185232 80305 199624

Spring Nut Bolt, Hex Brake Fluid Tank Washer, Seal Master Cylinder

1 2 2 1 1 1

19 20 21 22 23

B3168 425203 K11--6 425201 425180

Adapter Hose Assembly Tee Union Tube Assembly Adapter, Metric / J.I.C.

1 1 1 2 2

24 25 26 27 28

426110 493714 K20388SS 424898 R7333

Plate, Cover Bracket Bolt, Hex Tube Snap Ring, External

1 1 2 1 1

29 30 31 32 33 34 35

K20428 K33924 K20504SS 75498 K34806SS K33797SS K44728

Bolt, Hex Nut, Jam Bolt, Hex Inch Valve Washer, Lock Nut, Hex Washer, Flat

1 1 2 1 4 2 4

* Adjust Master Cylinder Pushrod (Item 12) to obtain 1/8” to 3/16” clearance, or 1/2” movement measured at the foot pad.

CATALOG B365

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R/07-- 2000

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

PARKING BRAKE LEVER ASSEMBLY

3

4 5

A

1

6 7 8 9 10 11

12

VIEW A--A

2

A

2 14

13

19

18

20

15

R/07-- 2000

16

17

16

15

- 2- 6-

Drive Axle Mounting Bolt, typ. both sides (ref.)

CATALOG B365

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

1 2 3 4 5

491828 491902 425398 K44722 K72016

Brake Lever Cable, E--Brake Pin, Brake Lever Washer, Flat Pin, Cotter

1 1 1 2 2

All

6 7 8 9 10

425402 K20505 K34806 K33798 B5776

Switch, Brake Light Bolt, Hex Washer, Lock Nut, Hex Clamp

1 3 3 3 1

11 12 13 14 15

B5777 425401 B5593 425339 425207

Spacer Bracket, Switch Mounting Grommet Clip, Spring Bracket, Spring

1 1 1 1 2

16 17 18 19 20

425451 424950 K76184 K72004 425340

Spring Weldment, Arm Pin, Clevis Pin, Cotter Clip, Spring

2 1 1 1 1

CATALOG B365

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R/07-- 2000

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

ACCELERATOR PEDAL (EARLY PERKINS DIESEL) NOTE: EARLY PERKINS ENGINES REQUIRE THE BRACKET (ITEM 10) SHOWN BELOW.

6

7

3

10

5 8 4

12

9

3

11

2

3 4

14

1

13 5 3 15

APPLY ANTI--SEIZE LUBRICANT

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

1 2a 2b 3 4

424947 425217 426064 K34079 421481

Cable, Accelerator Pedal, Accelerator Pedal, Accelerator Nut Rod End

1 1 1 4 2

Early Perkins 77”--84” Cabs only 95” Cabs only

5 6 7 8

K34779 K20424 77957 K34805

Washer, Lock Bolt, Hex Pedal Mount Washer, Lock

2 2 2 2

9 10 11 12

K33795 425088 K20347 K34806

Nut, Hex Bracket, Accelerator Cable Bolt, Hex Washer, Lock

2 1 2 2

13 14 15

425316 B1074 493602

Spring Bracket Spring Clip, Spring

1 1 1

R/07-- 2000

- 2- 8-

CATALOG B365

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

ACCELERATOR PEDAL (CURRENT MODELS) NOTE: CURRENT PERKINS AND CATERPILLAR ENGINES REQUIRE THE BRACKET (ITEM 17) SHOWN BELOW.

6 8

13

7

10

9

1

2

4

12

11

14

3 5 3

17

3 5

4

3 15

APPLY ANTI--SEIZE LUBRICANT

16

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

1 2 3 4 5

424947 425217 K34079 421481 K34779

Cable, Accelerator Pedal, Accelerator Nut Rod End Washer, Lock

1 1 4 2 2

All (current models)

6 7 8 9 10

77957 K20424 K34805 K33795 425316

Pedal Mount Bolt, Hex Washer, Lock Nut, Hex Spring Bracket

2 required 2 2 2 1

11 12 13 14 15

K20389 K34807 425340 B1074 KN605531

Bolt, Hex Washer, Lock Clip, Spring Spring Bolt, Hex

1 1 1 1 2

16 17

KN630173 493921

Washer, Lock Bracket, accelerator

2 1

CATALOG B365

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R/07-- 2000

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

THIS PAGE LEFT BLANK INTENTIONALLY

R/07-- 2000

- 2 - 10 -

CATALOG B365

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

SECTION 3 FRONT DRIVE AXLE DESCRIPTION

PAGE

FRONT AXLE & MOUNTING ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3--2 FRONT AXLE DRIVE SHAFT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3--3 FRONT AXLE LATERAL CASE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3--4 FRONT AXLE DIFFERENTIAL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3--6 FRONT AXLE CASING ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3--9 BRAKE DISC ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3--10 DIFFERENTIAL LOCKING ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3--12

CATALOG B365

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R/07-- 2000

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

FRONT AXLE & MOUNTING ASSEMBLY

1 2 FRAME (REF)

3

2 4 5

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

Drive Axle, complete Bolt, Hex Washer Plate, Bottom Nut, Hex Jam Nut Breather, Oil

1 8 14 2 8 8 1

All

1 2 3 4 5 6

197474 426648 426650 424888 426649 K34691 425534

R/07-- 2000

- 3- 2-

CATALOG B365

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

FRONT AXLE DRIVE SHAFT ASSEMBLY NOTE: See also, the Gearbox and Drive Shaft in SECTION 5 1 2

4 5 7 6

9

4 3

8

4

3

APPLY LOCTITE 242 PACK WITH LUBRICATING GREASE AFTER ASSEMBLY

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

1 2 3 4 5

77369 109756 424647 162809 109755

Drive Shaft, complete Flange Yoke Cross Block Grease Fitting Seal

1 1 2 3 1

All

6 7 8 9

425330 109752 426604 426605

Strap Kit (2 Straps w/ 4 Bolts) Screw Bolt, Hex Nut, Lock

2 4 8 8

CATALOG B365

- 3- 3-

R/07-- 2000

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

FRONT AXLE LATERAL CASE ASSEMBLY

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

2 3 4 5

106080 42741 106578 105938

Stud ”O” Ring Spacer Seal

16 2 2 2

All

6 7 8 9

160904 473512 109480 109481

Bearing Wheel & Hub Lug Nut ”O” Ring

4 2 16 2

R/07-- 2000

- 3- 4-

CATALOG B365

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

10a 10b 10c 10d 10e

106589 106590 550564 109483 106591

Shim, 0.006in (0.15mm) Shim, 0.008in (0.20mm) Shim, 0.010in (0.25mm) Shim, 0.012in (0.30mm) Shim, 0.020in (0.50mm)

A/R A/R A/R A/R A/R

All

11 12 13 14 15

109484 133011 473513 106568 109487

Circlip Seal Ring Gear Bracket Pin Locking Plate

2 2 2 8 2

16 17 18 19 20

109488 49354 473514 473515 5374

Ring Gear Circlip Plug Differential Spider Pinion Bracket Seal

2 2 2 2 2

21 22 23 24 25

106586 109490 129586 133197 109492

Plug Pin ”O” Ring Screw Differential Spider Pinion

2 6 6 8 6

26 27 28 29

473520 109494 561873 550058

Bearing Washer Lateral Axle Case Pin

12 6 2 2

31 32 33 34 35

109497 474314 551798 133276 474316

Screw Nut Bolt Plug Stud

8 4 24 2 4

CATALOG B365

- 3- 5-

R/07-- 2000

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

FRONT AXLE DIFFERENTIAL ASSEMBLY

25

22

24

23 13 14 15 16

27 26

25

24

23 22 21

18 40

19

28 24 25 29

25 26

17

27

41

26 14 13

45

30 37 35 42

36

38

39

44

34

43

15

9

8

33

31

32

4

20

10

1 3

11

2

12

7

R/07-- 2000

6

5

4

- 3- 6-

CATALOG B365

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

1 2 3 4 5

109500 133026 107292 494842 477817

Flange ”O”Ring Nut Bearing Nut

1 1 1 2 1

Axle Model 172/303

6 7 8a 8b 8c 8d

107293 107294 133563 133564 105117 133566

Seal Cover Plate Spacer Spacer Spacer Spacer

1 1 1 1 1 1

9a 9b 9c 9d

133567 133568 133569 106542

Wedge Wedge Wedge Wedge

1 1 1 1

10a 10b 10c

106543 106544 106545

Wedge Wedge Wedge

1 1 1

11 12 13 14 15a* 15b**

65723F301071 63547 106547 106548 107196 563101

”O”Ring Bolt Screw Bracket Nut Nut

1 12 2 2 2 2

16 17a 17b 18 19 20

106550 473519 492714 109949 109948 107296

Bearing Conical Set Conical Set Screw Casing Cover

1 1 1 16 1 1

21a* 21b** 22 23 24 25

473503 561563 106555 108553 108554 106558

Flange Flange Washer Planetary Pinion, Differential Washer

1 1 2 2 4 4

CATALOG B365

- 3- 7-

Axle Model 172/303 Axle Model 177

R/07-- 2000

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

26 27 28 29 30

491864 477278 473504 106561 25714

Pin Axle Brace, Diagonal Axle Nut

3 2 1 1 1

Axle Model 172/303

31a*** 31b** 32a* 32b** 33a* 33b** 34 35

-- -- -- -554964 133453 561564 473506 561565 42412 133025

Sleeve Sleeve Pad Pad Lever Lever Bolt ”O”Ring

1 1 1 1 1 1 1 1

36 37 38 39 40

106565 105988 106567 31140 108556

Spacer Lever, Drive Spacer Screw Washer

1 1 1 1 16

41 42a*** 42b** 43 44

105492 -- -- -- -106550 473507 109507

Screw Bearing Bearing Spacer Spring

8 1 1 1 1

45 46

106535 109960

Center Housing Kit, Selector Items 15 (563101), 21 (561563), 31 (554964), 32 (561564), 33 (561565) & 42 (106550).

1 1

* Use the Part No. shown if Item 46 (Selector Kit) has not been installed (see Note below). ** Use the Part No. shown if Item 46 (Selector Kit) has been installed (see Note below). *** The Selector Kit (Item 46) must be installed when replacing the original part (see Note below).

Note: The Selector Kit has been installed if Item 32 (Pad) has a shaft diameter of 0.393in. (9.98mm). The original Pad has a shaft diameter of 0.470in. (11.94mm).

R/07-- 2000

- 3- 8-

CATALOG B365

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

FRONT AXLE CASING ASSEMBLY

16 17

APPLY LOCTITE TEFLON 30534

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

1 2 3 4

551807 425534 474304 133296

Central Casing Air Breather L.H. Housing Magnet Plug

1 1 1 2

All

5 6 8

106533 473518 561356

”O” Ring ”O” Ring Cover

4 2 1

9 11 12

476251 109499 106530

Circlips R.H. Housing Plug

1 1 1

13 14 15 16 17

106537 107796 106010 425493 425497

Plug Plug Bleeder Screw Bushing, Reducer Sensor, Oil Temp

1 1 1 1 1

CATALOG B365

- 3- 9-

R/07-- 2000

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

BRAKE DISC ASSEMBLIES

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

1 2 3 4 5

133199 106567 105988 106019 106597

Screw Spacer Change Lever Screw Flange

2 2 2 8 2

All

6 7 10*

106598 133025 473508

Spacer ”O” Ring Ring

2 2 8

11 12 13 14 15

551629 475796 477279 561573 107284

Axle Complete Disc Brake Intermediate Disc Spacer Lever, L.H.

6 10 10 2 1

R/07-- 2000

- 3 - 10 -

CATALOG B365

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

16 17 18* 19* 20*

106027 107285 476819 106609 105305

Plug Lever, R.H. Snap Ring Spring Snap Ring

2 1 8 16 8

All

21* 22* 23* 24 25

106610 655932074071 473510 107286 108056

Ring Ring Piston Pusher Grub Bolt

8 8 8 4 2

26 27 28 29 30

900894100571 109498 474149 107283 493648

Nut Bracket Screw Spacer Kit, Brake Piston

2 2 4 2 8

* Included in Brake Piston Kit 493648 (Item 30).

CATALOG B365

- 3 - 11 -

R/07-- 2000

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

DIFFERENTIAL LOCKING ASSEMBLY 5

4 3

7 6

1 8 9 19

2

10

3

11

12 13 14 15

16 17 18

APPLY ANTI--SEIZE LUBRICANT

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

1 2* 3 4 5 6

425229 425847 B5176 K87907 K72016 K33796

Pedal Weldment Shaft Ring, Retaining Fitting, Grease Pin, Cotter Nut, Hex

1 1 1/2 1 1 1

All

7 8 9 10 11 12

425228 K20346 K34806 424913 424920 B1074

Pivot Bolt, hex Washer, Lock Bracket Weldment Cable Assembly Spring

1 2 2 1 1 1

13 14 15 16 17 18 19

423307 423440 K33796 424917 K34811 KN601815 K44722SS

Clevis Pin, Clevis Nut, Hex Bracket Weldment Washer, Lock Bolt, Hex Washer, Flat

1 1 1 1 2 2 2

* Used on 95” Cabs only.

R/07-- 2000

- 3 - 12 -

CATALOG B365

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

SECTION 4 STEERING SYSTEMS DESCRIPTION

PAGE

STEERING HYDRAULICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4--2 STEERING AXLE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4--4 STEERING AXLE & SUPPORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4--8 STEERING AXLE CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4--10

CATALOG B365

- 4- 1-

R/07-- 2000

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

STEERING HYDRAULICS

14 13 15 5

FROM PUMP 16

4 2

1

6

3

17 21

7 20 12

8 11

22

37

19 18

TO HYDRAULIC TANK

30

24 29

9 10

36

25

35

27

TO STEERING AXLE

28

26 31

23

32 33 34

APPLY TEFLON TAPE

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

1a 1b 2a 2b 3 4 5

426175 492771 426176 492122 B1828 B1829 B2007

Valve, Steering Seal Kit, Steering Valve Steering Column (12 3/8” lg) Steering Column (18 1/2” lg) Wheel, Steering Nut Cover, Steering Wheel

1 1 1 1 1 1 1

All

R/07-- 2000

- 4- 2-

All except 95” Cab 95” Cab only

CATALOG B365

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

6 7 8 9 10 11 12

K20348SS K34807SS R18147--4 426178 R19452--8 426460 426513

Bolt, Hex Washer, Lock Fitting Check Valve Fitting Elbow Fitting Fitting Hose Assembly

4 4 2 1 1 1 1

All

13 14 15 16 17 18

R18147--9 426512 426174 K33797 K34806 K45546

Fitting Hose Assembly Flow Divider Valve Nut Washer, Lock Bolt

2 1 1 2 2 2

19 20 21 22 23 24

R18147--4 426514 R18147--6 R19831--2 425161 425126

Fitting Hose Assembly Fitting Tee Fitting Hose Assembly Fitting

1 1 1 1 1 1

25 26 27 28 29 29a 30

424921 B109A90 KHI1616 B116A10--2 422140 422141 426515

”T” Connector Adaptor Fitting Pipe Filter & Assembly Hydraulic filter Hose Assembly

1 1 1 1 1 1 1

31 32 33 34 35 36

425143 425069 425074 K20426 425071 425065

Hose Assembly Clamp Cover Plate Bolt, Hex Plate, mounting Clamp

1 5 5 5 4 4 pair

37

K20464

Bolt, mounting

8

CATALOG B365

- 4- 3-

R/07-- 2000

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

STEERING AXLE ASSEMBLY

32 33

29

33 28 27

34 35 36

1

31

30

26

36

25 24

3

23

38

8 10

36

39

37 40

39

21 2

22 20

19 4

5J

5B

25

17

11

26

12 (13,14,15,16)

29

9 5C

23

18

6

7

5D 5E 5F

5K 5G

5H

8 5

5I

5A

APPLY LUBRICATING GREASE

R/07-- 2000

- 4- 4-

CATALOG B365

ALPHABETICAL CONTENTS

ITEM

CONTENTS

PARTS INDEX

PART NUMBER

DESCRIPTION

QTY

MODEL

493133 496102

Steer Axle, Complete Steer Axle, Complete

1 1

M230 -- M240 M250 only

1a 1b 2 3 4 5

425675 426043 422252 423994 423995 421318

Axle Weldment Axle Weldment Steer Cylinder Spindle Arm Assembly (R.H.) Spindle Arm Assembly (L.H.) Hub Assembly

1 1 1 1 1 2

M230 -- M240 M250 only All

5A 5B 5C 5D 5E 5F

421116 421538 421307 421305 421303 421306

Nut, Lug Washer, Felt Seal, Grease Bearing, Inner Hub Casting Bearing, Outer

16 1 1 1 1 1

5G 5H 5I 5J 5K

421309 421310 421304 421315 421311

Washer, Spindle Nut, Slotted Dust Cover Bolt, Lug Pin, Cotter

1 1 1 8 1

6* 7 8 9** 10** 11 12

421458 421536 K72071 421457 421456 421377 421459

Cylinder End Machined Washer Cotter Pin Tie Rod End (L.H.) Tie Rod End (R.H.) Tie Rod Clamp Assembly

2 2 4 1 1 1 2

13 14 15 16 17 18

K20538 -- -- -- -K34809 K33845 K33946 K45754

Bolt, Hex Clamp (Included w/ Item 12) Washer, Lock Nut, Hex Nut, Hex--Jam Bolt, Hex

2 2 2 2 2 2

* Includes required hardware, except Item 8 (Cotter Pin) and Item 7 (Washer) which are purchased separately. ** Includes a Castle Nut, Grease Fitting & Cotter Pin.

CATALOG B365

- 4- 5-

R/07-- 2000

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

THIS PAGE LEFT BLANK INTENTIONALLY

R/07-- 2000

- 4- 6-

CATALOG B365

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

19 20 21 22 23 24

K33799 K20468 421520 426131 426041 426042

Nut, Hex Bolt, Hex Bearing, Thrust Shim Bushing Pin, King

2 2 2 A/R 4 2

All

25 26 27 28 29 30

K134 425674 R13351--3 K302210 K87901 K71C5301

O--Ring Cover, King Pin Washer, Lock Bolt, Hex Fitting, Grease Pin, Cylinder

4 4 8 8 4 2

31 32 33 34 35 36

K72057 K20468 B3698--9 K34807 K33799 R19452--6

Pin, Cotter Bolt, Hex Clamp, Hose Washer, Lock Nut, Hex Fitting, Hose

4 1 2 1 1 3

37 38 39 40

426006 426007 R19831--2 R18147--3

Hose Assembly Hose Assembly Fitting, Hose Fitting, Hose

1 1 2 1

CATALOG B365

- 4- 7-

R/07-- 2000

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

STEERING AXLE & SUPPORT

13 14 2*

7 5 7

3 **

15

6

16 12

9

11

8

10

8 4 ** 1

APPLY LUBRICATING GREASE

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

1a 1b

493133 496102

Steer Axle, (includes hoses) Steer Axle, (includes hoses)

1 1

M230 -- M240 M250 only

2a* 2b* 2c*

496096 496095 496094

Hanger, Axle Hanger, Axle Hanger, Axle

1 1 1

77” Cab 81” Cab 84” & 95” Cab

* Universal Radiator Brackets (see Section 7) must be utilized when installing this new style Axle Hanger.

R/07-- 2000

- 4- 8-

CATALOG B365

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

3** 4** 5 6 7

421181 421128 421180 421510 K302264

Bushing, Front Bushing, Rear Pin (Front) Bearing Cover (Front) Screw, Socket Head

1 1 1 1 4

All

8 9 10 11 12

K87901 426247 421237 K58758 B5091

Grease Fitting Washer, Thrust Pin (Rear) Bolt, Hex Cover, Bearing

2 2 1 1 6

13 14 15 16

426688 K44746 R32 424959

Bolt, Hex Washer, Flat Nut, Lock “D” Ring (Welding required)

6 6 6 2

** Included with Item 2.

CATALOG B365

- 4- 9-

R/07-- 2000

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

STEERING AXLE CYLINDER

13

12 11* 10

9

8* 7* 6 3* 5*

2 4* 1

14

NOTE: APPLY HYDRAULIC FLUID TO INTERNAL COMPONENTS DURING ASSEMBLY.

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

422252

Cylinder, Steer (Complete)

2

All

1 2 3* 4* 5*

422253 422251 -- -- -- --- -- -- --- -- -- --

Barrel Assembly Rod, Piston Ring, Back Up O--Ring Wiper

1 1 2 1 1

6 7* 8* 9 10

R4573--5 -- -- -- --- -- -- -422257 492862

Lockwire Ring, Back Up O--Ring Head, Cylinder Piston, Cylinder

1 A/R A/R 1 1

11* 12 13 14

-- -- -- -492867 K55700 422252K

Seal Wear Ring Nut, Lock Kit, Seal

1 1 1 1

* Included In Seal Kit (Item 14).

R/07-- 2000

- 4 - 10 -

CATALOG B365

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

SECTION 5 HYDROSTATIC SYSTEM PUMP (TRANSMISSION), MOTOR & GEARBOX DESCRIPTION

PAGE

HYDROSTATIC PUMP (TRANSMISSION) TO ENGINE . . . . . . . . . . . . . . . . . . . . . . 5--2 HYDROSTATIC MOTOR, GEARBOX & DRIVESHAFT ASSEMBLY . . . . . . . . . . . . 5--3

HYDROSTATIC PUMP VALVE BANK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5--9

GEARBOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5--12 HYDROSTATIC SCHEMATIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5--15

CATALOG B365

- 5- 1-

R/07-- 2000

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

HYDROSTATIC PUMP TO ENGINE 14

13

11 16

15

APPLY LOCTITE 242

17 12 4

3

2

20

1

21 8 18

9

10 7 6 5a

19

5

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

1 2 3 4 5 5a 6 7

493938 KN605841 KN630361 493924 KN605801 KN630069 508802 508801

Hydrostatic Pump Bolt, Hex Washer, Lock Spacer Bolt, Hex Washer, Lock Cover Plate Hub

1 2 2 2 12 12 1 1

All

8 8a 8b 9 10 11 12 13 14

KW500635 R24103 R24102 KN630359 493730 508544 471336 471326 471325

Bolt, Hex Loctite 242 Primer Washer, Lock Washer, Flat Coupler, Inner Bolt, Hex Washer, Lock Nut, Hex

1 1 1 1 1 1 8 8 8

15 16 17 18 19 20 21

508543 K34907 K20389 508803 493726 493725 471336

Coupling, Outer Washer Bolt, Hex Block, Replacement Plug Bar Bolt, Hex

1 8 8 16 1 1 2

R/07-- 2000

- 5- 2-

Early Models only “ “ “ “

CATALOG B365

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

HYDROSTATIC MOTOR, GEAR BOX & DRIVE SHAFT

FRONT DRIVE AXLE

9 8

APPLY LOCTITE 242

7

4 3 1

5

6

TOP VIEW

2

493711 MOUNTING PLATE, SEE SECTION 11

1

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

1 2 2a 2b 3

493939 K605816 KN630360 R24103 KN605574

Hydrostatic Motor Bolt, Hex (motor to gearbox) Washer, Internal tooth Loctite 242 Bolt, Hex (gearbox to mounting plate)

1 4 4 1 4

All

4 4a 5* 6 7 7a

493719 493994 77369 493708 K20389 K34907

Gearbox Gearbox Drive Shaft Coupling Bolt, Hex Washer, Internal tooth

1 1 1 1 8 8

All except 77” Cab 77” Cab only All

8 8a 8b 9

426604 KN630174 426605 495926

Bolt, Hex Washer, Lock Nut, Hex Bulkhead Bracket

8 8 8 1

* See also: Front Axle Drive Shaft Assembly in SECTION 3.

CATALOG B365

- 5- 3-

R/07-- 2000

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

HYDROSTATIC PUMP VALVE BANK

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

1 2 3 4

551532 58113 552504 56901

Valve Bank Connection Seal ’O’ Ring

1 1 1 2

All

5 6 7

58113 200012 200011

Connection Solenoid ’O’ Ring

1 1 2

CATALOG B365

- 5- 9-

R/07-- 2000

PARTS INDEX CONTENTS ALPHABETICAL CONTENTS

- 5 - 12 -

TRANSFER CASE, GEARBOX

R/07-- 2000

CATALOG B365

ALPHABETICAL CONTENTS

ITEM

CONTENTS

PARTS INDEX

PART NUMBER

DESCRIPTION

QTY

MODEL

493994 493719

Gearbox, Lo--Pro Gearbox, Standard

1 1

77” Cab only All, except 77” Cab

1 2

495141 495142

Ring

1

All

3 4 5 6

495143 495144 495145 495146

Bearing Input Shaft Vent Plug Bolt

1 1 1 1 8

7a 7b 8 9 10 11 12

495147 495148 495149 495150 495151 495152 495153

Gear Gear Bearing Dowel Cover Washer Bolt

1 1 3 2 1 12 12

13 14 15 16 17 18

495154 495155 495156 495157 495158 495159

Washer Bolt Cover Magnet Plug Plug Output Shaft

12 12 2 1 3 1

19a 19b 20 21 22 23 24

495160 495161 495162 495163 495164 495165 495166

Gear Gear Ring O--Ring Housing Cover Cover

1 1 1 1 1 1 1

26 27 31

495048 495167 495168

Flange Bushing Coverplate

1 1 1

32a 32b 32c 33

495171 495169 495170 495172

Shim (0.15 mm/0.006 in) Shim (0.30 mm/0.012 in) Shim (0.40 mm/0.016 in) Nut

A/R A/R A/R 1

CATALOG B365

- 5 - 13 -

77” Cab only All except 77” Cab All

77” Cab only All except 77” Cab All

R/07-- 2000

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

HYDROSTATIC SCHEMATIC, MISC. PARTS PART NO.

DESCRIPTION

*403698 . . . . . . . . . . . . . . . . . . . . . . . . . . .

488365 . . . . . . . . . . . . . . . . . . . . . . . . . . . .

493411 . . . . . . . . . . . . . . . . . . . . . . . . . . . .

493715 . . . . . . . . . . . . . . . . . . . . . . . . . . . .

493718 . . . . . . . . . . . . . . . . . . . . . . . . . . . .

493718--- 1 . . . . . . . . . . . . . . . . . . . . . . . . .

493724 . . . . . . . . . . . . . . . . . . . . . . . . . . . .

493925 . . . . . . . . . . . . . . . . . . . . . . . . . . . .

493927 . . . . . . . . . . . . . . . . . . . . . . . . . . . .

493938 . . . . . . . . . . . . . . . . . . . . . . . . . . . .

493939 . . . . . . . . . . . . . . . . . . . . . . . . . . . .

493940--- 13 . . . . . . . . . . . . . . . . . . . . . . . .

493940--- 2 . . . . . . . . . . . . . . . . . . . . . . . . .

493940--- 4 . . . . . . . . . . . . . . . . . . . . . . . . .

493941--- 12 . . . . . . . . . . . . . . . . . . . . . . . . *493941--- 2 . . . . . . . . . . . . . . . . . . . . . . . .

493941--- 5 . . . . . . . . . . . . . . . . . . . . . . . . .

493941--- 8 . . . . . . . . . . . . . . . . . . . . . . . . .

493942--- 8 . . . . . . . . . . . . . . . . . . . . . . . . .

493943--- 1 . . . . . . . . . . . . . . . . . . . . . . . . .

493943--- 2 . . . . . . . . . . . . . . . . . . . . . . . . .

493944--- 1 . . . . . . . . . . . . . . . . . . . . . . . . .

494173 . . . . . . . . . . . . . . . . . . . . . . . . . . . .

494174 . . . . . . . . . . . . . . . . . . . . . . . . . . . .

494175 . . . . . . . . . . . . . . . . . . . . . . . . . . . .

494496 . . . . . . . . . . . . . . . . . . . . . . . . . . . .

494826 (K214) . . . . . . . . . . . . . . . . . . . . . .

494827 . . . . . . . . . . . . . . . . . . . . . . . . . . . . *496138 . . . . . . . . . . . . . . . . . . . . . . . . . . . *496139 . . . . . . . . . . . . . . . . . . . . . . . . . . . *496140 . . . . . . . . . . . . . . . . . . . . . . . . . . .

75498 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

B101A12 . . . . . . . . . . . . . . . . . . . . . . . . . .

B109A128 . . . . . . . . . . . . . . . . . . . . . . . . .

B113A12 . . . . . . . . . . . . . . . . . . . . . . . . . . *B760--- 1821 . . . . . . . . . . . . . . . . . . . . . . . *B760--- 1822 . . . . . . . . . . . . . . . . . . . . . . .

B760--- 1824 . . . . . . . . . . . . . . . . . . . . . . . .

B760--- 1825 . . . . . . . . . . . . . . . . . . . . . . . .

B760--- 1826 . . . . . . . . . . . . . . . . . . . . . . . .

B760--- 1827 . . . . . . . . . . . . . . . . . . . . . . . .

B760--- 1828 . . . . . . . . . . . . . . . . . . . . . . . .

B760--- 1829 . . . . . . . . . . . . . . . . . . . . . . . .

B760--- 1830 . . . . . . . . . . . . . . . . . . . . . . . .

B760--- 1832 . . . . . . . . . . . . . . . . . . . . . . . .

B760--- 1833 . . . . . . . . . . . . . . . . . . . . . . . .

K2--- 12 . . . . . . . . . . . . . . . . . . . . . . . . . . . .

K6--- 12--- 16 . . . . . . . . . . . . . . . . . . . . . . . .

K62--- 12 . . . . . . . . . . . . . . . . . . . . . . . . . . .

K912 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . * see following page . . .

Fitting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 . . . . . . . . .

Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Filter w/ Head Assembly . . . . . . . . . . . . . . 1 Filter, Hydrostatic . . . . . . . . . . . . . . . . . . . 1 Hydraulic Tank Weldment . . . . . . . . . . . . . 1 Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . . . . .

Vacuum Switch . . . . . . . . . . . . . . . . . . . . . . 1 Hydrostatic Pump . . . . . . . . . . . . . . . . . . . . 1 Hydrostatic Motor . . . . . . . . . . . . . . . . . . . 1 Adapter, Straight . . . . . . . . . . . . . . . . . . . . 1 Adapter, Straight . . . . . . . . . . . . . . . . . . . . 2 Adapter, Straight . . . . . . . . . . . . . . . . . . . . 2 Adapter, Elbow . . . . . . . . . . . . . . . . . . . . . 3 Adapter, Elbow . . . . . . . . . . . . . . . . . . . . . 2 Adapter, Elbow . . . . . . . . . . . . . . . . . . . . . 2 Adapter, Elbow . . . . . . . . . . . . . . . . . . . . . 1 Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Split Flange . . . . . . . . . . . . . . . . . . . . . . . . . 2 Split Flange . . . . . . . . . . . . . . . . . . . . . . . . . 2 Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Adapter (w/ seal) . . . . . . . . . . . . . . . . . . . . 1 Seal, Bonded . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . . . . .

Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . 1 . . . . . . . . .

O--- Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 O--- Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Hose Assembly . . . . . . . . . . . . . . . . . . . . . . 1 Hose Assembly . . . . . . . . . . . . . . . . . . . . . . 1 Retrofit Kit . . . . . . . . . . . . . . . . . . . . . . . . . 1 Inching Valve Assembly . . . . . . . . . . . . . . . 1 Elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Bushing, Reducer . . . . . . . . . . . . . . . . . . . . 1 Pipe Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Hose Assembly . . . . . . . . . . . . . . . . . . . . . . 1 Hose Assembly . . . . . . . . . . . . . . . . . . . . . . 1 Hose Assembly . . . . . . . . . . . . . . . . . . . . . . 1 Hose Assembly . . . . . . . . . . . . . . . . . . . . . . 1 Hose Assembly . . . . . . . . . . . . . . . . . . . . . . 1 Hose Assembly . . . . . . . . . . . . . . . . . . . . . . 1 Hose Assembly . . . . . . . . . . . . . . . . . . . . . . 1 Hose Assembly . . . . . . . . . . . . . . . . . . . . . . 1 Hose Assembly . . . . . . . . . . . . . . . . . . . . . . 2 Hose Assembly . . . . . . . . . . . . . . . . . . . . . . 1 Hose Assembly . . . . . . . . . . . . . . . . . . . . . . 1 Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Connector . . . . . . . . . . . . . . . . . . . . . . . . . . 1 O--- Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . A/R

R/07-- 2000

- 5 - 14 -

QTY

MODEL All

84” & 95” Cab only

Early Models only 77” & 81” Cab only

CATALOG B365

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

HARDWARE FOR OIL COOLER INSTALLATION:

HYDRO- HAWK

K20388SS K44728 K34807SS K33799SS

HYDROSTATIC SCHEMATIC SERIAL NO.: M230H0251 & ABOVE

HYDROSTATIC TRANSMISSION OIL COOLER 494496 (77” & 81” CAB) 493925 (84” & 95” CAB)

Bolt, Hex (4) Flat Washer (8) Lock Washer (4) Nut, Hex (4)

K6-- 12-- 16

K6-- 12-- 16

B760-- 1828 B760-- 1825

B760--1826 Hose and Z4525 x 24” Abrasion Sleeve B760-- 1833

*B760-- 1822 493940-- 2

488365 (494826 O-- ring) 493943-- 1

B101A12

493718 (FILTER & HOUSING)

B109A128 K2-- 12 493940-- 4 K912 (O-- RING) 493718-- 1 (FILTER) K62-- 12

X1 T1 Y

A HYDROSTATIC B PUMP 493938 S

493940-- 13

493943-- 1 (494826 O-- ring)

B760-- 1824

PS

T2 Fe

X2

HYDROSTATIC MOTOR 493939

493941-- 5

FRONT OF TRUCK

(494174 Seal) 494173

T1 FRAME SIDE

493940-- 4

493927 PRESS SW, DASH

493940-- 2

493944-- 1 493943-- 2 (494827 O-- ring)

T2 INSIDE

X1

(494827 O-- ring) 493944-- 1 493943-- 2

X2 *493941-- 2 *493941-- 2

TOP

493941-- 5

493941-- 8

HYDRAULIC TANK 493724

B760-- 1829 B113A12

493942-- 8 B760-- 1827 Hose and Z4525 x 24” Abrasion Sleeve

B760-- 1830

494175

493411

*B760-- 1821 B760-- 1830 493941-- 12

493715

493941-- 12 T

B107A12

A 493941-- 12

- 5 - 15 -

CATALOG B365

* Items used on early Model Trucks only and must be replaced

P

B760-- 1832

R/06-- 99

APPLY TEFLON TAPE

INCHING VALVE 75498

simultaneously by a retrofit kit (part no. 496140) which includes: 1.) one hose assembly 496138 (replaces B760--1821) 2.) one hose assembly 496139 (replaces B760--1822) 3.) two straight fittings 403698 (replace 493941--2, 90 deg. fittings)

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

SECTION 6 ENGINE, MOUNTINGS & MISC. DESCRIPTION

PAGE

ENGINE AND MOUNTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6--2 WATER TEMP. SENDER & MISC. ENGINE COMPONENTS . . . . . . . . . . . . . . . . . . . 6--3 STARTER MOTOR & ENGINE FAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6--4

ENGINE BUILD NO.’S There are two types of engine “builds” for the “M” Series Forklift Trucks: the Hydrostatic Build and the 4--Speed Convertor Build. However, there are many engine Build No.’s which are used to discribe the engines. The Build No.’s shown on the following parts page are the most common, but do not include all engine Build No.’s. The Build No.’s vary depending on engine specs. and availability.

When ordering a new engine it is important to state the Build No. on your current engine and the Lift Truck Serial No..

CATALOG B365

- 6- 1-

R/07-- 2000

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

ENGINE & MOUNTINGS 1, 2 & 3 see below

4

6 7 8a 11 12 12 5

13 9

Apply Teflon Tape on bolt threads installed into engine block and Loctite 242 on bolt threads installed in flywheel housing.

10 8b

ITEM

PART NUMBER

DESCRIPTION

1a* 1b* 1c* 1d* 1e* 1f* 1g*

493932 495202 496655 496770 494227 495253 496657

2a 2b 2c 3a 3b 3c 3d

494436 426368 496325 127742 495829 496234 496816

Alternator, Bosch Alternator, Delco Alternator, Magnetti Fan Belt, Perkins Fan Belt, Perkins Fan Belt, Caterpillar Fan Belt, Cat & Perkins

1 Caterpillar 1 Perkins 1 requires 3--prong connector 1 S/N: M230H0324 & below 1 All Perkins, except Item 3a & 4.2L 1 All Cats (except 4.2L) 1 All 4.2L Engines

4a 4b 5a 5b 6 7 8a 8b

494438 -- -- -- -424858 425903 493490 K304962 K44744 424193

Water outlet, Cat Water outlet (see next page) Bracket, Front of engine Bracket, Front of engine Bracket, Flywheel Housing Bolt Washer, Flat Washer, Flat

1 1 2 2 2 4 4 8

9 10 11 12a 12b 13

424194 K34981 KN630360 KN605815 448054 K34670

Rubber Mount Nut, Lock Washer, Internal Star Bolt, Hex Stud Nut, Hex

4 4 16 16 16 16

Cat 4.0 Diesel Engine, Bosch Electrics Cat 4.0 Diesel Engine, Bosch Electrics Cat 4.2 Diesel Engine, Bosch Electrics Cat 4.2 Diesel Engine, Magnetti Electrics Perkins 4.236 Diesel Engine, Delco Electrics Perkins 1004 Diesel Engine, Delco Electrics Perkins 4.2 Diesel Engine, Magnetti Electrics

QTY 1 1 1 1 1 1 1

MODEL Build No.: TS6041 Green Build No.: 145--9240 Build No.: 1802731 Build No.: 1802792 Build No.: LD33833H Green Build No.: AR36495 Build No.: AR36843

All Caterpillar Engines Current Perkins 95” & 84” Cabs 81” & 77” Cabs All

Current Models Early Models Early Models

* Before ordering a new engine, see Engine Build No’s. on previous page.

For engine components not found in this section, contact your nearest Perkins or Caterpillar Dealers.

R/07-- 2000

- 6- 2-

CATALOG B365

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

WATER TEMP. SENDER & MISC. ENGINE COMPONENTS APPLY LOCTITE TEFLON 30534

see Section 8

5

1 2

4

CYLINDER HEAD (REF.)

6 3

17

7

11 14

10

12

8

11

13 15

20

21

9 19 16

18

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

1a 1b 2 3* 4* 5* 6* 7* 8*

491913 543672 5642 133755 495895 495896 495897 495898 495911

Sender, Water Temp (Post Conn.)

Sender, Water Temp, (Blade Conn.)

Seal, Sender Oil Filter, Engine Filter Head Gasket Dipstick (approx. 12 3/4” long) Tube (approx. 12 3/4” long) Tube Kit (approx. 25” long)

1 1 1 1 1 1 1 1 1

9* 10* 11 12* 13* 14*

561386 107353 -- -- -- -495900 495901 495902

Fuel Lift Pump Kit, Fuel Lift Pump Filter, Fuel Filter Head Bolt Nut

1 1 1 1 2 2

see pg. 5, Filter Chart S/N: M230H0325 & above “ “ “ “

15* 16* 17* 18* 19* 20* 21*

495903 495904 49285 495905 495906 495907 495908

Bracket Bolt Filter Head w/Filter Water Outlet Bolt Bolt Plug

1 2 1 1 2 2 1

“ “ “ “ S/N: M230H0324 & below S/N: M230H0325 & above “ “ “ “ “ “

Engine: 493932 (Early Cat) All Engines except 493932 All

* For Perkins Engines only. For all other engine components, please contact your nearest Perkins or Caterpillar Dealers.

CATALOG B365

- 6- 3-

R/07-- 2000

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

STARTER MOTOR & COOLING FAN 1 2

12

13 11 10

6 4 5

3

7

8

9 APPLY LOCTITE 242

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

1a* 1b* 1c 1d

561414 494755 (contact Cat Dealer) 496326

Starter Motor (Perkins) Starter Motor (Delco) Starter Motor (Bosch) Starter Motor (Magnetti)

1 1 1 1

Perkins Engine Perkins Engine Cat Engine Current Perkins/Cat

2a* 2b* 3a* 3b* 4*

138163 495844 133640 495845 42232

Stud (Perkins Starter) Stud (Delco Starter) Nut (Perkins Starter) Nut (Delco Starter) Washer (Delco Starter)

3 3 3 3 3

Perkins Engine Perkins Engine Perkins Engine Perkins Engine Perkins Engine

5a* 5b* 5c* 5d*

473569 494756 (contact Cat Dealer) 496332

Solenoid (Perkins) Solenoid (Delco) Solenoid (Bosch) Solenoid (Magnetti)

1 1 1 1

Earliest Perkins Engine Early Perkins Engine Early Caterpillar Engine Current Cat/Perkins

6** 7** 8** 9**

494743 493935 KN630173 KN600215

Fan Spacer Washer Bolt

1 1 4 4

10 11 12 13

425894 492593 133604 133696

Fan Spacer Bolt Washer

1 Perkins M230H0324 & below 1 “ “ 4 “ “ 4 “ “

Cat/Perkins Engine Cat/Perkins Engine Cat/Perkins Engine Cat/Perkins Engine

* Note the Label on the starter (“Perkins” or “Delco Remy”) before purchasing components. When changing from a Perkins Starter to a Delco Starter, a spacer (495115, not shown), 3 longer studs (495844) and 3 nuts (495845) are required. ** For Perkins powered Lift Trucks Serial No: M230H0325 & above, and all Caterpillar Engines.

For engine components not found in this section, contact your nearest Perkins or Caterpillar Dealers.

R/07-- 2000

- 6- 4-

CATALOG B365

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

SECTION 7 ENGINE COOLING SYSTEM DESCRIPTION

PAGE

ENGINE COOLING SYSTEM (RADIATOR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7--2 See Section 5, HYDROSTATIC SCHEMATIC, for HYDROSTATIC PUMP COOLING

CATALOG B365

- 7- 1-

R/07-- 2000

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

ENGINE COOLING SYSTEM (RADIATOR) 8

APPLY LIGHT GREASE APPLY LOCTITE 242

3 5

10

6

APPLY TEFLON TAPE

7

4

14

2

1

9 4” 12

11

13

10

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

1 2 3 4

492588 423943 496084 496085

Radiator, Complete Cap, Radiator Radiator Bracket, LH Universal Radiator Bracket, RH Universal

1 1 1 1

All

5 6 7 8

K44728 K34807 K20388 226426

Washer, Flat Washer, Lock Bolt, Hex Hose, Upper

8 8 8 1

9* 10 11 12

493729 B2236--10 492601 R19872--12

Hose, Lower Clamp, Hose Fitting Cap

1 A/R 2 2

13 14

493627 495841

Tank, Lower (included w/ Item 1) Shroud, Fan (included w/ Item 1)

1 1

(soldering required)

* Cut to fit (as pictured above). Trim, but do not remove the coiled wire provided inside the hose.

R/07-- 2000

- 7- 2-

CATALOG B365

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

SECTION 8 FUEL SYSTEM, AIR INTAKE & EXHAUST SYSTEM

DESCRIPTION

PAGE

FUEL TANK, PUMP & FILTERING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8--2 AIR FILTER & PRE--CLEANER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8--4 AIR INTAKE & FILTERING SYSTEM (EARLY PERKINS) . . . . . . . . . . . . . . . . . . . . 8--6 AIR INTAKE & FILTERING SYSTEM (CURRENT) . . . . . . . . . . . . . . . . . . . . . . . . . . 8--8 EXHAUST SYSTEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8--9 INJECTION PUMP & PLUMBLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8--10

CATALOG B365

- 8- 1-

R/07-- 2000

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

FUEL TANK, PUMP & FILTERING SYSTEM APPLY TEFLON TAPE

34

33

30

32 31

29 25 28

27

1

4

3 2 26 25 24 23

6

3

2

4

22 21 20

5 11

10

26 25 32

19 18 17 16

9 12

15

14

35 36

13

See Section 6

8 37

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

1 2 3

424760 B103A1 B116A1--1

Fuel Tank Assembly Elbow, Street Fitting

1 2 2

All

4 5 6

B2236--11 425320 K87550

Clamp, Hose Hose, Return Adapter

6 1 1

R/07-- 2000

- 8- 2-

CATALOG B365

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

8 9 10 11 12 13

494171 425335 425321 455566 425319 422647

Fuel Filter (w/ drain) Tube Assembly Hose Connector Hose, Suction Tube Assembly

1 1 1 2 1 1

Caterpillar All

14 15 16 17 18

425723 B114A2 K34670 K34808 K44732

Tap & Strainer Assembly Plug, Drain Nut, Hex Washer, Lock Washer, Flat

1 1 4 4 8

19 20 21 22 23 24

K304762 206302 424835 B169 B1290 424836

Bolt, Hex Seal, Filler Neck Fuel Filter Assembly Fuel Cap Fuel Sender Fuel Sender Cover

4 1 1 1 1 1

25 26 27 28 29

K34807 K20388 424780 K55804 K20468

Washer, Lock Bolt, Hex Step, Weldment Nut, Lock Bolt, Hex

8 8 1 3 3

30a 30b 31 32 33

425503 425502 K20388 K44728 K34807

Extension, Fender (L.H. shown) Extension, Fender (R.H. opposite) Bolt Washer Washer, Lock

1 1 5 7 5

34 35 36 37

K33799 K20311 K34806 425334

Nut, Hex Bolt, Hex Washer, Lock Bracket, Fuel Filter

5 2 2 1

CATALOG B365

- 8- 3-

R/07-- 2000

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

AIR FILTER AND PRE--CLEANER 18

1

17

16

12 13 14 15

2

3

6

4

7

5

8 9 10

11

R/07-- 2000

- 8- 4-

CATALOG B365

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

1 2 3 4 5

424973 426206 492503 426200 424974

Air Cleaner Assembly, Nelson O--Ring Safety Element Wing Nut Air Filter Replacement

1 1 1 1 1

All

6 7 8 9

426200 426205 426197 426196

Wing Nut Cup Assembly Ring Washer

1 1 1 1

10 11 12 13 14 15

426198 426203 424978 K20386SS K34806SS K33797SS

Nut, Wing Vaculator Cup Assembly Clamp, Mounting Bolt, Hex Washer, Lock Nut, Hex

1 1 2 4 4 4

16 17* 18

B2236--15 493776 B5966

Hose Clamp, 3” Pre--cleaner, Air Intake Hood, Air Intake

A/R 1 1

* Not for use on Trucks with glass installed on the back of the cab.

CATALOG B365

- 8- 5-

R/07-- 2000

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

AIR INTAKE & FILTERING SYSTEM (EARLY PERKINS)

9

8

1

2

10 7 6

3, 4, 5

AIR INTAKE MANIFOLD

TOP VIEW OF AIR INTAKE HOSE ASSEMBLIES

14 10

15 16

10

10

10

11 17

12 10

10

13

10

R/07-- 2000

- 8- 6-

CATALOG B365

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

1* 2 3 4 5

424973 424978 K20386 K34806 K33797

Air Cleaner Assembly, Nelson Clamp, Air Filter Bolt, Hex Washer, Lock Nut, Hex

1 2 4 4 4

Early Perkins only

6 7 8 9 10

B109A31 B103A1 B116A1--1 424981 B2236--13

Reducer Elbow Fitting Sending Unit, Vacuum Hose Clamp

1 1 1 1 2

11** 12** 13** 14** 15**

494719 494721 B7579 425970 425946

Hose Tube, 3” Dia. Hose Hose Tube, 2 1/4” Dia.

1 1 1 1 1

77”& 81” Cab only 77”& 81” Cab only 77”& 81” Cab only 77”& 81” Cab only 77”& 81” Cab only

16** 17

425944 77749

Hose Hose

1 1

77”& 81” Cab only 84” 95” Cab only

* See previous pages for individual Nelson Air Cleaner Parts. ** Items 11, 12 & 13 must be used consecutively, as are Items 14, 15 & 16.

CATALOG B365

- 8- 7-

R/07-- 2000

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

AIR INTAKE & FILTERING SYSTEM (CURRENT)

11 10 9

6

12

6 ENGINE INTAKE MANIFOLD (REF)

6

7

2 6 8 3

4 5

(EARLY CAT) 495917 1

2 APPLY TEFLON TAPE

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

1* 2 3 4 5 6

424973 424978 K20386 K34806 K33797 B2236--15

Air Cleaner Assembly Clamp, Air Filter Bolt, Hex Washer, Lock Nut, Hex Hose Clamp

1 2 4 4 4 A/R

4.2L Perkins/Cats

7 8 9 10 11 12

496475--7.5 496469 496474 B103A1 B116A1--1 424981

Hose, Air Intake Air Intake Tube Air Induction Tube, 450 Elbow Elbow Fitting Bushing Sending Unit, Vacuum

1 1 1 1 1 1

* See pg. --8--4-- for individual Nelson Air Cleaner Parts.

R/07--2000

-- 8 -- 8 --

CATALOG B365

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

EXHAUST SYSTEMS 8a 5.75” 7

10 9

7.25”

11

SEE YOUR ENGINE DEALERSHIP

8b

6

5 2

3

4

2

1

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

1a 1b 2 3

423562 496106 424983 423625

Muffler Muffler, Catalytic Clamp Clamp

1 1 2 1

All

4a 4b 4c** 4d***

494995 425108 425890 496040

Exhaust Pipe, 84” & 95” Cab Exhaust Pipe, 84” & 95” Cab Exhaust Pipe, 77” & 81” Cab Exhaust Pipe, 77” & 81” Cab

1 All Caterpillars; Perkins* 1 Perkins S/N: M230H0324 & below 1 Perkins & Cat 1 Perkins & Cat

5 6 7a 7b 7c*** 7d 7e 7f***

77992 77386 494239 425876 495300 494490 425888 495932

Clamp Flex Pipe Exhaust Flange, 84” & 95” Cab Exhaust Flange, 84” & 95” Cab Exhaust Flange, 84” & 95” Cab Exhaust Flange, 77” & 81” Cab Exhaust Flange, 77” & 81” Cab Exhaust Flange, 77” & 81” Cab

2 All 1 1 Cat S/N: M230H329 & below 1 Perkins S/N: M230H0324 & below 1 Perkins & Cat 1 Cat S/N: M230H329 & below 1 Perkins S/N: M230H0324 & below 1 Perkins & Cat

8a 8b 9 10a 10b 11

496109S 496640 K34807 K20348 K20428 496137

Shield, Exhaust Shield, Exhaust Washer, Lock Bolt, Hex Bolt, Hex (for use w/ Item 11) Spacer, Heat Shield

1 1 2 2 2 2

Early Models only Current Models

Early Models only

* Perkins S/N: M230H0325 & above. ** Perkins S/N: M230H0324 & below and Caterpillar S/N: M230H0329 and below. *** Perkins S/N: M230H0325 & above and Caterpillar S/N: M230H0330 and above.

CATALOG B365

- 8- 9-

R/07-- 2000

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

FUEL INJECTION PUMP & PLUMBING

See your Engine Dealer

1

APPLY TEFLON TAPE

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

1

109757

Fuel Solenoid

1

Perkins Diesel

R/07-- 2000

- 8 - 10 -

CATALOG B365

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

15SECTION 9 HYDRAULIC SYSTEM (LESS STEERING SYSTEM) DESCRIPTION

PAGE

HYDRAULIC SYSTEM (TANK, PUMP & VALVES) . . . . . . . . . . . . . . . . . . . . . . . . . . 9--2 TILT & SIDE SHIFT CYLINDER SYSTEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9--6 MAST SIDE SHIFT MOUNTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9--9 TILT & SIDE SHIFT CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9--10 HYDRAULIC RETURN LINE, 4800 MAST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9--12 HYDRAULIC CONTROL VALVE, KITS & LEVERS . . . . . . . . . . . . . . . . . . . . . . . . . . 9--13 HYDRAULIC CONTROL VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9--14 MAST CAPACITY CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9--18

CATALOG B365

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R/07-- 2000

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

HYDRAULIC SYSTEM (TANK, PUMP & VALVES)

2

5

1

11 12 13 14

10

3 4

16 17 18

6 19 20

7 8

15

21

24

23

25

22 65

22

38

52

9 50

23

49

37 46 39

44 43

45

31 32

51

47

31

48 24

40

62

26 40 36

42

33

28

63

64

30

29 54

41 35

34

FOR STEERING CONNECTIONS SEE ”STEERING SYSTEMS”

53 57

59 APPLY TEFLON TAPE

61

APPLY LOCTITE 242

58

60

APPLY LIGHT GREASE

R/07-- 2000

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CATALOG B365

55 56

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

1 2 3 4 5a 5b

493724 424780 K20468 K55804 425502 425503

Tank Weldment Step Weldment Bolt, Hex Nut, Hex--Lock Extension, Fender R.H. (Shown) Extension, Fender L.H. (Opposite)

1 1 3 3 1 1

All

6 7 8 9 10 11 12

K33799 K34807 K44728 K20388 424367 425501 424756

Nut Washer, Lock Washer, Flat Bolt, Hex Gauge, Sight Cap, Hydraulic Reservoir Filler Tube

5 5 5 5 1 1 1

13 14 15 16 17 18

K34807 K20348 197930 B114A2 K304762 K44732

Washer, Lock Bolt, Hex Gasket Plug (top & bottom) Bolt, Hex Washer, Flat

4 4 1 2 4 8

19 20 21 22 23 24

K34808 K34670 424764 B101A12 KHI--2424 455200

Washer, Lock Nut, Hex Filter, Suction Elbow Insert, Beaded Clamp, Hose

4 4 2 2 2 2

25 26 28 29 30

425160 KOMC--2024--45 B800 R18147--6 426511

Hose Fitting Hydraulic Pump Assembly Fitting Hose Assembly

1 1 1 1 1

31 32 33 34 35 36

R18147--6 426174 426510 425491 425492 K45518

Fitting Valve, Flow Divider Hose Assembly Clamp Plate Bolt, Hex

2 1 1 2 1 2

CATALOG B365

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R/07-- 2000

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

THIS PAGE LEFT BLANK INTENTIONALLY

R/07-- 2000

- 9- 4-

CATALOG B365

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

37 38 39 40 41 42

R19452--7 B1585--3 KOMC1216--90 425394 425158 KHI1616

Fitting Control Valves (4 spool) Fitting, Beaded Clamp, Hose Hose Nipple

1 1 1 2 1 1

All

43 44 45 46 47

B109A90 424921 B116A10--2 K20346 K34806

Bushing, Pipe Tee (NPT) Nipple Bolt, Hex Washer, Lock

1 1 1 4 4

48 48a 49 50 51 52 53 53

422140 422141 496083 455200 425159 B107A12 492605 494390

Filter, w/ Bracket Filter Check Valve Clamp, Hose Hose Assembly Tee Pump Bracket Pump Bracket

1 1 1 2 1 2 1 1

54 55 56 57 58 59 59a

K302264 K34807 K33799 K304762 K55826 423548 424640

Screw, Socket Head Washer, Lock Nut, Hex Bolt, Hex Nut, Hex--Lock Drive Shaft, Pump Repair Kit (U--Joint)

4 4 4 2 2 1 1

60 61 62 63 64 65*

K304725 K34808 K300858 425073 425068 425497

Bolt, Hex Washer, Lock Bolt, Hex Cover Plate Clamp Sender, Temperature

4 4 10 5 5 1

84” & 95” Cab 77” & 81” Cab All

* Apply Loctite Teflon 30534 at installation.

CATALOG B365

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R/07-- 2000

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

TILT & SIDE SHIFT CYLINDER SYSTEMS 10 9

4 3

1

2b

7

6

11

8

12

4

13

3 2a

21 5

19

22

47

23

20

27 28 2 PLCS

29 25 32

31 30

45

24 29 33

16

37 35

43

46

44

34

41 42

14 15 16 17 18

39

26

40

38

36

TO MAST HYDRAULIC SYSTEM

APPLY LOCTITE 242 APPLY ANTI--SEIZE LUBE APPLY LOCTITE TEFLON 30534

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

1a 1b 2a 2b 3 4 5

B5505--1 B5505--2 B6215 424890 K34807 K20348 R18147--3

Tilt Cylinder Assembly (20˚/15˚) Tilt Cylinder Assembly (20˚/10˚) Pin, Tilt Pin, Tilt Washer, Lock Bolt, Hex Adapter

2 2 2 2 2 2 4

All

R/07--2000

-- 9 -- 6 --

CATALOG B365

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

6 7 8 9 10 11 12 13

425146 425147 425069 425074 K20427 R19831--2 425145 425144

Hose Assembly Hose Assembly Clamp, Half Cover Plate Bolt, Hex Tee Fitting Hose Assembly Hose Assembly

1 1 4 2 2 2 1 1

All

14 15 16 17 18

K20464 425071 425065 425076 425075

Bolt, Hex Cover Plate Clamp, Half Bolt, Stacking Lock--Plate

4 2 8 4 2

19 20 21 22 23 24 25 26 27

R19822--2 425156 425155 B1585--3 R18147--3 425152 R18147--3 B6140 K20348

Adapter Hose Assembly Hose Assembly Valve Assembly Adapter Hose Assembly Adapter Side Shift Cylinder Bolt, Hex

2 1 1 1 3 1 2 1 2

28 29 30 31 32 33

K34807 B5425 425153 R19452--6 R19452--1 425151

Washer, Lock Pin, Tilt Cylinder Hose Assembly Fitting Fitting Hose Assembly

2 2 1 3 1 1

34 35 36 37a 37b 38a 38b 39 40

425188 B7822 425163 495301 425132 204220 5373 K301514 425162

Weldment, Fitting Quick Disconnect Hose Assembly Fitting (for Item 38a) Fitting (for Item 38b) Accumulator (cast iron, painted) Accumulator (polished stainless) Screw, Set Hose Assembly

1 1 1 1 1 1 1 2 1

41 42 43 44 45 46 47

K300858 425073 425068 425064 425070 K20520 495926

Bolt, Hex Cover Plate Clamp, Half Clamp, Half Plate Bolt, Hex Bracket, Bulkhead

2 1 2 2 1 1 1

CATALOG B365

-- 9 -- 7 --

(4 Spool)

utilizes Item 37a utilizes Item 37b

R/07--2000

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

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R/07-- 2000

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CATALOG B365

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

MAST SIDE SHIFT MOUNTS FRAME (REF) 1

MAST OUTER RAIL

2 3

4

5

6

7

6 5 8 APPLY LUBRICATING GREASE

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

1 2 3 4

B5407 B6119 B5795 K87901

Bar, Mast Support Bolt, Cap Mast Mount Assembly Grease Fitting

2 4 4 2

All

5 6 7 8

R106 R4584 R7638 R20152

Ring, Retaining Wiper Bearing Spacer (use on mast w/o side--shift)

4 4 4 2

CATALOG B365

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R/07-- 2000

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

TILT & SIDE SHIFT CYLINDER ASSEMBLY

1 12

9 10* 11 10*

4*

2 7* 8*

5*

6*

3

15 13

NOTE: APPLY HYDRAULIC FLUID TO INTERNAL COMPONENTS DURING ASSEMBLY.

R/07-- 2000

14

- 9 - 10 -

CATALOG B365

ALPHABETICAL CONTENTS

ITEM

CONTENTS

PARTS INDEX

PART NUMBER

DESCRIPTION

QTY

MODEL

B5505--1 B5505--2 B6140--1

Tilt Cylinder Assembly Tilt Cylinder Assembly Side Shift Cylinder Assembly

2 2 1

200/150 Tilt 200/100 Tilt All

1a 1b 1c

B6875--1 B6875--2 B6875--4

Barrel, Tilt Cylinder Barrel, Tilt Cylinder Barrel, Side Shift Cylinder

1 1 1

200/150 Tilt 200/100 Tilt All

2a 2b 2c

B5506--1 B5506--2 B5506--4

Rod, Tilt Cylinder Rod, Tilt Cylinder Rod, Side Shift Cylinder

1 1 1

200/150 Tilt 200/100 Tilt All

3 4* 5* 6* 7* 8*

B1655--2 -- -- -- --- -- -- --- -- -- --- -- -- --- -- -- --

Head O--Ring O--Ring Back--up Ring Seal, Rod Wiper

1 1 1 1 1 1

All

9 10* 11 12 13 14 15

B5512 -- -- -- -B5511 B1655--10 K71B1394 B5515 B1655--13

Lock Nut Seal, Piston Piston Lock Wire Jam Nut Rod End Assembly Seal Kit

1 2 1 1 1 1 1

* Items included in Seal Kit B1655--13 (Item 15).

CATALOG B365

-- 9 -- 11 --

R/07--2000

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

HYDRAULIC RETURN LINE, 4800 MAST K4800 MAST LIFT CYLINDER (REF)

3 2 1

7

4

8

5 6

HYDRAULIC TANK (REF)

APPLY TEFLON TAPE

ITEM

PART NUMBER

DESCRIPTION

QTY

1 2 3 4

424756 425501 426191 B2236--1

Filler Neck Cap, Hydraulic Hose, Return Clamp, Hose

1 1 1 2

5 6 7 8

R8540--6 B109A32 K20348 K34807

Fitting Reducer Bolt, Hex Washer, Lock

1 1 4 4

R/07-- 2000

- 9 - 12 -

MODEL Use with Mast K4800

CATALOG B365

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

HYDRAULIC CONTROL VALVE, KITS & LEVERS 7

APPLY ANTI--SEIZE LUBRICANT APPLY LOCTITE 242

8 9

2 10 11

1

12 13 14 3

5 6

4 ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

495117* 495123**

Kit, 4 Spool to 5 Spool Valve Kit, 4 Spool to 5 Spool Valve

1 1

77”-- 84” Cabs only 95” Cabs only

1a 1b 1c 1d

B1585-- 2 B1585-- 3 B1585-- 4 492653

Valve Assembly (Gresen) Valve Assembly (Gresen) Valve Assembly (Gresen) Valve Assembly (Comm. Intertech)

1 1 1 1

(3 Spool) All (4 Spool) All (5 Spool) 77”-- 84” Cabs only (5 Spool) 95” Cab only

2a 2b 2c

424925 425805 492657

Plate, Weldment Plate, Weldment Plate, Weldment

1 1 1

(4 & 5 Spool) 77”--84” Cabs only (3 & 4 Spool) 95” Cab only (5 Spool) 95” Cab only

3 4 5 6 7 8a 8b

K45526 K34806 K34806SS K304648SS M100A1 424929 425808

Bolt, Hex Washer, Lock Washer, Lock Bolt, Hex Knob Lever Lever

3 3 4 4 A/R A/R A/R

9 10 11 12a 12b 13 14

K33942 424927 B5173 B7251 425900 K72044 425515

Nut, Jam Handle, Mounting Handle, Hub Valve Shaft, Control Valve (4 & 5 Spool) Shaft, Control Valve (3 & 4 Spool) Pin, Cotter Relief Valve, Lift Spool

A/R A/R A/R 1 1 A/R 1

77”-- 84” Cabs only 95” Cab only

77”-- 84” Cabs only 95” Cab only 95” Cab w/ K3600 Mast Only

* Add this Kit to the existing 4 Spool Valve (Item 1, B1585-- 4), all hardware and additional Lever included. ** Replace the 4 Spool Valve withthis Kit and the 5 Spool Valve (Item 1, 492653, purchased separately), all hardware and Levers included.

CATALOG B365

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R/07-- 2000

PARTS INDEX CONTENTS ALPHABETICAL CONTENTS

- 9 - 14 -

HYDRAULIC CONTROL VALVE ASSEMBLY

R/07-- 2000

CATALOG B365

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

1 2 3 4* 5* 6*

B1586 B1593 B1596 Ref Ref B1592--

1 1 1 1 1 1

All

7* 8* 9* 10* 11* 12

B1592--47 Ref Ref Ref Ref B1592--38

Inlet Section (Includes Items 2 & 3) Body Main Relief Valve, Complete Cap O--Ring Spring (See Capacity Chart, pg --9--18--) Shim Ring, Piston Body and Piston Assembly Ring, Back Up Seal Nut

A/R 1 1 1 1 6

13 14 15 16 17 18

B1587 B1592--56 B1592--25 B1592--17 K021 K019

Spool Assembly, 3 Way Lift Cyl. Seal Kit Wiper, Rod Seal, Quad.

Sectional Seal, Exhaust, .937 Dia. Sectional Seal, Pressure, .801 Dia.

1 1 1 1 2 2

Includes Items 14 -- 37 Includes Items 15 -- 23

19 20 21 22 23 24

-- -- -- -B1592--8 B1592--7 -- -- -- -B1592--4 B1592--50

2 2 2 4 2 1

Included w/ Item 14

25 26 27 28 29 30

B1592--10 B1592--21 B1592--6 B1592--3 B1592--20 B1592--12

O--Ring Ring, Back Up O--Ring Ring, Back Up O--Ring Body and Spool Assembly (Not Serviced) Plug Plug Spring Plug Bracket, Handle Collar, Stop

See Note Below

Included w/ Item 14 Order B1587

2 1 1 1 1 2

* Shimmed Style Relief Valve includes Items 4 -- 11. To specify the proper Part Number for Item 6 (Spring), refer to the Capacity Chart pg. --9--18--. Use Item 7 (Shim) as required for proper Capacity Adjustment.

NOTE: B1596 is a new adjustable style Main Relief Valve, it replaces the Early Shimmed Style pictured. It uses Seal Kit B1592--112.

CATALOG B365

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R/07-- 2000

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

31 32 33 34 35 36

B1592--11 -- -- -- -B1592--65 B1592--16 B1592--13 B1592--14

Spring

1

All

Collar Washer, Lock Screw Cover

1 1 1 1

37 38 39 40 41 42

B1592--15 K910 K64--10 B1584 B1592--56 B1592--25

Screw O--Ring Plug Spool Assembly, 4 Way Tilt Cyl. Seal Kit Wiper, Rod

4 1 1 1 1 1

43 44 45 46 47 48

B1592--17 K021 K019 -- -- -- -B1592--8 B1592--7

Seal, Quad Seal, Sectional Exhaust .937 Dia. Seal, Sectional Pressure .801 Dia. O--Ring Ring, Back Up O--Ring

1 2 2 2 2 2

49 50 51 52 53 54

-- -- -- -B1592--4 B1592--55 B1592--20 B1592--3 B1592--6

Ring, Back Up 4 O--Ring 2 Body & Spool Assy (Not Serviced) 1 Bracket, Handle 1 Plug 2 Spring 2

55 56 57 58 59 60

B1592--67 B1592--68 B1592--66 B1592--12 B1592--11 B1592--65

Retainer, Ball Ball Body, Check Collar, Stop Spring Collar

2 2 2 2 1 1

61 62 63 64 65 66 67

B1592--16 B1592--13 B1592--14 B1592--15 -- -- -- -B1588 B1592--56

Washer, Lock Screw Cover Screw

1 1 1 4

R/07-- 2000

Spool Assy, 4Way Side Shift & Acc.1 Seal Kit A/R

- 9 - 16 -

Includes Item 38 Includes Items 42 -- 65 Includes Items 42 -- 50

Included w/ Item 41

Included w/ Item 41 Order B1584

Includes Items 68 -- 89 Includes Items 68 -- 76

CATALOG B365

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

68 69 70 71 72

B1592--25 B1592--17 K021 K019 -- -- -- --

Wiper, Rod Seal, Quad Seal, Sectional Exhaust .937 Dia. Seal, Sectional Pressure .801 Dia. O--Ring

1 2 2 2 2

All

73 74 75 76 77 78

B1592--8 B1592--7 -- -- -- -B1592--4 B1592--55 B1592--20

Ring, Back Up O--Ring Ring, Back Up O--Ring Body & Spool Assy (Not Serviced) Bracket, Handle

2 2 4 2 1 1

79 80 81 82 83 84

B1592--12 B1592--11 -- -- -- -B1592--65 B1592--16 B1592--13

Collar, Stop Spring

2 1

Collar, Spool Washer, Lock Screw

1 1 1

85 86 87 88 89 90a 90b

B1592--14 B1592--15 B1592--10 B1592--6 B1592--3 B1594 B1589

Cover Screw Plug Spring Plug Cover, End Std. Cover, End W / Power Beyond

1 4 2 2 2 1 1

91 92 93 94 95 96

B1592--48 B1592--49 B1592--60 B1592--63 B1592--64 B1592--62

Seal, Sectional Exhaust .937 Dia. Seal, Sectional Pressure .801 Dia. Plug Assy, Conversion Power Beyond Seal Ring, Back Up O--Ring

2 2 1 1 1 1

97 98a 98b 98c 98d 99

B1592--61 B1592--40 B1592--41 B1592--42 B1592--43 B1592--76

Sleeve, Power Beyond Stud, 2 Spool Stud, 3 Spool Stud, 4 Spool Stud, 5 Spool Retainer, Plate Washer

1 3 3 3 3 2

100 101

B1592--75 K210

Washer, Back Up Seal, O--Ring

2 2

CATALOG B365

- 9 - 17 -

Included w/ Item 67

Included w/ Item 67 Order B1588

Includes Items 91 & 92 Includes Items 91 & 92

Includes Items 94 & 97

R/07-- 2000

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

MAST CAPACITY CHART MAST SERIES K5300 K5300 K5300 K4800 K4700 K4700 K4700 K4500 K4300 K4000 K3600 K3500 K2300 K2100 K2100

TEST WEIGHT 6000 5000 4000 3600* 6000 5000 4000 6000 3600* 8000 10000 8000 5000 5000 4000

PRESSURE SETTING 2050 1800 1500 2100 2100 1800 1500 1900 1975 1950 1850** 1850 1600 1600 1350

K1400

4500

2200

ITEM 6 B1592--100 N/A B1592--30 N/A N/A N/A B1592--30 N/A B1592--36 B1592--36 N/A N/A B1592--30 B1592--30 B1592--30 N/A

* 48” Load Center, all others are 24” Load Centers. ** Set the Main Relief Valve (Item 3, page 9 - 15) to 2200 psi, then add Relief Valve 425515 (Item 14, page 9 - 13) to the Lift Port. Re--check Lift Pressure.

R/07-- 2000

- 9 - 18 -

CATALOG B365

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

SECTION 10 ELECTRICAL SYSTEMS DESCRIPTION

QTY

LIGHTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10--2 BATTERY & CABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10--4 INSTRUMENT PANEL (M230H0328 & BELOW) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10--5 INSTRUMENT PANEL (M230H0329 & ABOVE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10--6 TACHOMETER (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10--8 BACK--UP ALARM AND ROTATING BEACON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10--9 DASH PANEL (M230H0328 & BELOW) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10--10 DASH PANEL (M230H0329 & ABOVE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10--12 CAB HEATER & FAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10--13 FORWARD/REVERSE LEVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10--14 WIRING SCHEMATIC, EARLY MODEL (M230H0328 & BELOW) . . . . . . . . . . . . . . 10--15 WIRING HARNESS, EARLY MODEL (M230H0328 & BELOW) . . . . . . . . . . . . . . . . 10--16 WIRING SCHEMATIC, CURRENT (M230H0329 & ABOVE AS NOTED) . . . . . . . . 10--19 WIRING HARNESS, CURRENT - WITH BOSCH OR DELCO ELECTRICS . . . . . . . 10--20 WIRING HARNESS, CURRENT - WITH MAGNETTI ELECTRICS . . . . . . . . . . . . . . 10--23 BRAKE LIGHTS & TURN SIGNAL KIT (NON--POULTRY ONLY) . . . . . . . . . . . . . . 10--24

CATALOG B365

- 10 - 1 -

R/07-- 2000

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

LIGHTING ASSEMBLIES

1

3 8 4 5

2 6 RIGHT FRONT FENDER (REF)

7

2

9 3

RIGHT FRONT FENDER (REF)

LEFT REAR FENDER (POULTRY, REF) 10 11 12

2 13 SHOWN 14 OPPOSITE SIDE

R/07-- 2000

- 10 - 2 -

CATALOG B365

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

1 2 3 4

424179 B3344 B1335 K30468SS

Light Fixture, Front Light, White Light, Red Poultry Bolt, Hex

6 6 4 12

All

5 6 7 8

K44728SS K34807SS K33799SS 424175

Washer, Flat Washer, Lock Nut, Hex Light Fixture, Rear

12 12 12 2

9 10 11 12

424178 K36870SS K34806 K33797

Guard Assembly, White Light Screw, Stainless Washer, Lock Nut, Hex

2 12 12 12

13 14

B5402 B5403

Wire Shield, Right Side Wire Shield, Left Side

1 1

CATALOG B365

- 10 - 3 -

R/07-- 2000

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

BATTERY & CABLES 8

7 TO FRAME GROUND

TO STARTER GROUND POST

1

6

4

7

2 3

TO STARTER TO ENGINE 5

9

4 5 RIGHT REAR FENDER WELDMENT

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

1a 1b 2 3 4a 4b

See Dealer See Dealer 425022 425023 424935 496687

Battery, Diesel (20”L, 8.25”W, 8”H) Battery, Diesel (13”L, 6 7/8”W, 9 1/2”H) Cable, Battery (+) (55”) Cable, Battery (--) (22”) Rod, All Thread Bolt, Battery Hold (w/ nut & washers)

1 1 1 1 2 1pr

Early Models Current Models All

5 6a 6b 7a 7b 8 9

K33799SS 424932 496684 K33897 -- -- -- -448850 496825

Nut Strap, Battery Bracket, Rectangular Battery Nut, Wing Nut, Wing (see Item 4b) Cable, Starter Ground (18”) Mat, Rubber (7” x 13 1/2”)

4 1 1 2 2 1 1

Early Models Early Models Current Models Early Models Current Models All Current Models

R/07-- 2000

- 10 - 4 -

Early Models Current Models

CATALOG B365

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

INSTRUMENT PANEL (SERIAL NO. M230H0328 & BELOW) 1 2

4

5

6

7

8

3

9

11

10 ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

1 2 3 4 5

491900 491898 K52915SS B1293 B1265

Instrument Panel Assembly Instrument Board Screw, Self Tap Gauge, Fuel Meter, Hour

1 1 4 1 1

All

6 7 8 8 9 10 11

B1271 491903 491904 B3527--4 B3527--15 Z4181 492570

Gauge, Water Temp.

Indicator, Red Fuse Holder Fuse, 10 Amp Fuse, 25 AMP Seal Key, Ignition

1 6 12 10 2 32” 1

CATALOG B365

- 10 - 5 -

R/07-- 2000

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

INSTRUMENT PANEL (SERIAL NO. M230H0329 & ABOVE)

18

1

2, 3, 4, 5 & 6 7

8

12 13 12 13 12

9 10 11

12

14

15 [ADD EXTRA RELAY (K7) FOR POULTRY TRUCKS]

16 17

R/07-- 2000

- 10 - 6 -

CATALOG B365

ALPHABETICAL CONTENTS

ITEM

CONTENTS

PARTS INDEX

PART NUMBER

DESCRIPTION

QTY

MODEL

495295

Instrument Panel Assembly

1

All

1 2 3 4 5

494897 495325 495326 495327 K34052

Panel 5 Circuit Light Bar Indicator Overlay (Symbols) Plexiglass Cover Nut

1 1 1 1 3

6 7 8 9 10

K34778 495324 495323 495328 495329

Lock Washer Fuel Gauge Hour Meter Glow Plug Rocker Switch 4WD Rocker Switch

2 1 1 1 1

11 12 13 14 15

495322 495330 495352 495378 494946

Ignition Switch w/ 2 Keys Circuit Breaker, 20 Amp Circuit Breaker, 10 Amp Relay Base Relay

1 4 2 3 2

16 17 18

495353 495354 Z4181

Connector, Female (less pins) Connector, Male (less pins) Seal

1 1 33”

CATALOG B365

- 10 - 7 -

trim to fit

R/07-- 2000

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

TACHOMETER (OPTIONAL)

7 9

8

1 2

3

6 5 4

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

1 2 3 4

424359 425514 424443 B194

Tach/Hourmeter Kit, Complete Tachometer only, less Hdwr Light Kit Connection, Bullet

1 1 1 4

All

5 6 7 8 9

Z4176 B3526 423308 B3103 B5764

Loom x 3” Grommet Gauge, Oil Temperature Eyelet Connector Light Kit

1 1 1 3 3

R/07-- 2000

- 10 - 8 -

CATALOG B365

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

BACKUP ALARM AND ROTATING BEACON, RED/AMBER (OPTIONAL)

1 2, 3 4 5 6

7 8 9

10 LEFT REAR FENDER

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

1a 1b 2 3 4 5

B6006 B6046 Z4169 Z4000 B3698--2 K40919

Beacon, Amber w/ Hdwr Beacon, Red w/ Hdwr Loom x 110” Wire, Red x 110” Clamp Screw, Self--tapping

1 1 1 1 7 7

All

6 7 8 9 10

B6891 K20386SS K44722 K34806 K33797

Alarm, Backup Bolt, Hex Washer, Flat Washer, Lock Nut, Hex

1 2 2 2 2

CATALOG B365

- 10 - 9 -

R/07-- 2000

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

DASH PANEL (SERIAL NO. M230H0328 & BELOW) For Electrical Components not shown, see the following pages and/or the Electrical Schematic.

14 17

95” CAB STEERING COLUMN COVER (REF.)

3

18

4

POULTRY CAB DASH PANEL (REF)

5 20

16

19

15

14 21 22 5

13 12 10 11

4 6

3

1 2

7 8 9

R/07-- 2000

- 10 - 10 -

CATALOG B365

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

1 2 3 4

491900 K52915SS 492570 492569

Instrument Panel Screw Keys Nut

1 4 2 1

All early models

5 6 7 8 9 10

492568 B7642 K20348SS K34807SS K33799SS B4252

Ignition Switch Horn Assembly Bolt, Hex Washer, Lock Nut, Hex Relay, Poultry Lights

1 1 1 1 1 2

11 12 13 14 15

K20348SS K34807SS K33799SS B366 B366

Bolt, Hex Washer, Lock Nut, Hex Switch, Glow Plug Switch, Horn

4 4 4 1 1

Poultry Trucks Poultry Trucks Poultry Trucks All

16 17 18

425496 425904 421550

Light, Differential Overheat Switch, Light Switch, Light

1 1 1

Poultry Trucks Standard Trucks Poultry Trucks

19 20 21 22

B6511 B6512 B254 B6251

Plate, Boot Rubber Sheet Rivet Cap

1 1 4 1

All

CATALOG B365

- 10 - 11 -

Poultry Trucks

R/07-- 2000

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

DASH PANEL (SERIAL NO. M230H0329 & ABOVE) For Electrical Components not shown, see the following pages and/or the Electrical Schematic.

POULTRY CAB DASH PANEL (REF) 6

7

3

8 9

2

4 5

10

1

11

12

95” CAB STEERING COLUMN COVER (REF.)

13

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

1

495295

1

All current models

2 3 4 5 6 7

K52915SS 425496 493219 B6147 B6511 B6512

Instrument Panel (see previous pages for details) Screw Alarm Indicator Heater Switch w/ Knob Toggle Switch, Fan Plate, Boot Rubber Sheet

8 9 10 11 12 13

B254 B6251 B7642 K20348SS K34807SS K33799SS

Rivet Cap Horn Assembly Bolt, Hex Washer, Lock Nut, Hex

4 1 1 1 1 1

R/07-- 2000

- 10 - 12 -

4 3 1 1 1 1

CATALOG B365

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

CAB HEATER & FAN 3

4, 5

2

6

NOTE: RE-- LOCATE TRUCK ID PLATE HERE WHEN INSTALLING HEATER OPTION

8 11

1

9

7 10

95” CAB STEERING COLUMN COVER (REF.)

12** 13** RED WIRE FROM MOTOR 13 HEATER SWITCH CONNECTIONS APPLY TEFLON TAPE

ORANGE WIRE FROM MOTOR

LM H B

C

TO FUSED PANEL

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

1 2 3 4 5 6* 6a 6b 7

B6827 K20308 K34805 K40919 B3698--2 494960 B3354--7 493544 Z2823

Fan Kit (requires additional wire) Bolt, Hex Washer, Lock Screw, Self Tapping Clamp, Wire Heater Installation Kit Heater Blower Heater Mount (housing) Hose x 72”

1 2 2 A/R A/R 1 1 1 2

All

8 9 10 11 12** 13**

B2236--3 B3522 B109A34 B3521 493219 B6147

Hose Clamp Valve, Heater Bushing Fitting, Heater Switch, Heater Toggle Switch, Fan

4 1 2 1 1 1

6.5”x10”x5” deep

* Includes Items 6a -- 13 and misc. mounting hardware (Items 4 & 5 not included). Remove the Truck ID Plate and re--locate it as noted above. Mount the heater to the Driver’s right, in place of the ID Plate, using Item 6b as a mounting pattern. ** On other than 95” Models; locate switch on the dash, to the right of the hydraulic control levers.

CATALOG B365

- 10 - 13 -

R/07-- 2000

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

FORWARD/REVERSE LEVER

1 2 3 8

9

4, 5, 6, 7

EARLY MODEL (less horn & light switch)

LATEST MODEL (includes horn & light switch)

ITEM

PART NUMBER 493893 495317

DESCRIPTION

Shifter Assembly, complete (Items 1 -- 3) Shifter Assembly, complete (Items 8 -- 10) with Lights & Horn Switch

10

QTY

MODEL

1

Early Model

1

Latest Model

1 2 3 4 5

425476 425477 425478 425446 425445

Lever, Shift Screw Clamp Connector Housing, Male Female Terminal (Pin)

1 2 1 1 3

6 7 8 9 10

425469 425448 495317--1 495317--2 495317--3

Pin Separator Plug Lever, Shift Clamp Screw

1 7 1 1 2

R/07-- 2000

- 10 - 14 -

CATALOG B365

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

HYDRO- HAWK EARLY MODEL WIRING SCHEMATIC

B3354-- 7

S/N: M230H0328 & BELOW

TERMINAL BLOCK 493934

493219

493927

425496

425479 B366 173496

425022

423631

425023

425459

425459

425459

425459

425402

425459

B6114 B1290

425497

106389

448850 492568 424956

424443

421226 425183

423308

B5764

423633

B3344

B366

491913

423309

B3344 B7642

B3344 B3344

B6891

B4252

B3344 B3344

173495

423632

B1335

421550

B1335

B4252

423633

425183

B1335 B1335

491942 173493

423629

425497

173492

423630

425496

491900

CATALOG B365

- 10 - 15 -

R/07-- 2000

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

HYDRO- HAWK EARLY MODEL WIRING HARNESS S/N: M230H0328 & BELOW

423633 WHT MALE

493931 PRIMARY WIRING HARNESS

425169 WIRING HARNESS

30B 31B

49A 49Z

30A 30B 49A 49Z 31B 31A

425183 WHT FEMALE

N/05-- 99

- 10 - 16 -

CATALOG B365

31A 30A

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

INDIVIDUAL WIRE INFORMATION, S/N: M230H0328 & BELOW

CATALOG B365

- 10 - 17 -

R/07-- 2000

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

INDIVIDUAL WIRE INFORMATION (cont’d), S/N: M230H0328 & BELOW

R/07-- 2000

- 10 - 18 -

CATALOG B365

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

WIRING SCHEMATIC, CURRENT (M2300H0329 & ABOVE, AS NOTED) (R/07-- 2000)

NOTES: UNLESS OTHERWISE SPECIFIED 1. ALL CIRCUITS SHOWN DE--ENERGIZED. 2. TRANMISSION MUST BE IN NEUTRAL TO START ENGINE. 3. ALL VACANT CONNECTOR POSITIONS MUST BE PLUGGED. 4. DASHED TRACES ARE PANEL WIRES, SOLID TRACES ARE HARNESS WIRES.

495322 (W/ 2 KEYS)

CONNECTOR: (1) -- 22X WEATHER PACK (2) -- 8X DEUTSCH (3) (4) (5) -- SEALED SOLENOID PLUGS (6) -- DELCO ALTERNATOR CONNECTOR WIRE COLOR CODE: BK = BLACK BL = BLUE LTBL = LIGHT BLUE BN = BROWN GN = GREEN ORG = ORANGE R = RED T = TAN V = VIOLET W = WHITE Y = YELLOW EXAMPLE . . . BL/BK = BLUE & BLACK STRIPE

(EARLY PERKINS) DELCO STARTER 494755 B1290

425402

106389

(EARLY CAT) BOSCH ALTERNATOR 494436

(CURRENT PERKINS & CAT) MAGNETI STARTER 496326

543672 424981

(CURRENT CAT & PERKINS) MAGNETI ALTERNATOR 496325 (EARLY PERKINS) DELCO ALTERNATOR 426368

495317

425496

423309 B3344

B6891

494946

494946

494946

425496

493927

B1335

B7642

CATALOG B365

- 10 - 19 -

R/07-- 2000

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

WIRING HARNESS, CURRENT --WITH BOSCH OR DELCO ELECTRICS, (S/N: M230H0329 & ABOVE) PART NO. 494881

CHARGE PRESSURE

CATALOG B365

- 10 - 20 -

R/06-- 99

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

INDIVIDUAL WIRE INFORMATION, S/N: M230H0329 & ABOVE

CATALOG B365

- 10 - 21 -

R/07-- 2000

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

THIS PAGE LEFT BLANK INTENTIONALLY

R/07-- 2000

- 10 - 22 -

CATALOG B365

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

WIRING HARNESS, CURRENT --WITH MAGNETTI ELECTRICS, (VERIFY MAGNETTI ALT.) PART NO. 496673

CATALOG B365

- 10 - 23 -

R/07-- 2000

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

BRAKE LIGHTS & TURN SIGNAL KIT (FOR NON--POULTRY LIFT TRUCKS ONLY) (R/02-- 00)

7b

THIS MODEL SWITCH (496111) IS OBSOLETE AND NO LONGER AVAILABLE

23 7a 26

7c 7b

8

7

24

25

3 9 6

10 4 11 12

25

4 5g

5

5f

2

5e

24

5a

25

26

5b 24 5c

5h

5b 5h 5d CATALOG B365

- 10 - 24 -

R/07-- 2000

ALPHABETICAL CONTENTS

ITEM

CONTENTS

PARTS INDEX

PART NUMBER

DESCRIPTION

QTY

MODEL

496607

1

Non--Poultry

1 2 1 2 1 2

1 2 3 4 5 5a

B5797 KN620039 496605 496606 496115R 424178

Stop & Turn Signal Kit (Factory installed) Switch, Turn Signal Nut, Hex M5 Spacer, F--N--R Shifter Clamp, Turn Signal Rear Light Assembly, Right Light Fixture

5b 5c 5d 5e 5f 5g 5h

B906 496112 K304730 K44881 K34811 K33946 B3344

Light, Red w/ hardware Bracket Bolt, Hex Washer Washer, Lock Nut, Hex Light, White w/ hardware

2 2 2 2 2 2 2

6 7 7a 7b 7c 8 9

496115L 496113R 424179 496114 K44736 496113L K20388SS

Rear Light Assembly, Left Front Light Assembly, Right Light Fixture Light, Yellow w/ hardware Washer Front Light Assembly, Left Bolt, Hex

1 1 2 2 4 1 8

10 11 12 13 14 15 16

K44728SS K34807SS K33799SS Z4000W x 160” Z4000G x 60” Z4000R x 108” Z4000BK x 200”

Washer, Flat Washer, Lock Nut, Hex Wire, White Wire, Green Wire, Red Wire, Black

8 8 8 1 1 1 1

17 18 19 20 21 22

Z4178 x 400” 496054 B197 B7268 492628 B5796

Loom, 1/2” Split Tie Wrap, 3 3/4” lg Butt Splice Connector Connector Flasher, Signal

1 20 8 3 1 1

23 24 25 26

B6887 B196 B194 B6886

Spring Connector, Female Bullet Connector, Male Bullet Switch, Brake Light

1 2 2 1

CATALOG B365

- 10 - 25 -

R/07-- 2000

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

THIS PAGE LEFT BLANK INTENTIONALLY

R/07-- 2000

- 10 - 26 -

CATALOG B365

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

SECTION 11 FRAME, HOOD, CAB & COUNTER WEIGHTS DESCRIPTION

PAGE

FRAME, REAR FENDERS & SKID PLATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11--2 EARLY MODEL HOOD, FIREWALL & SCREEN ASSEMBLY . . . . . . . . . . . . . . . . . 11--4 CURRENT MODEL HOOD & FIREWALL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . 11--6 CAB & MOUNTINGS (MODELS HP & HP--PS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11--8 CAB & MOUNTINGS (MODELS - P/--PL/--PXL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11--10 ENCLOSED CAB (MODELS HP & HP--PS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11--12 SEMI--ENCLOSED CAB KIT (MODELS CP--P 84” CAB) . . . . . . . . . . . . . . . . . . . . . . 11--14 SEAT & SEAT BELT ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11--16 CAB FRONT GUARD & MIRRORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11--17 COUNTERWEIGHTS & CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11--18

CATALOG B365

- 11 - 1 -

R/07-- 2000

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

FRAME, REAR FENDERS & SKID PLATE 2 3

1

16

7

19

8

17 18

11 12 6 5 9

15 14

4

10 13 21

20

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

1a 1b 2 3 4

493710 494380 424768 424769 K20388

Frame Assembly Frame Assembly Right Rear Fender w/out batt. tray Left Rear Fender Bolt, Hex

1 1 1 1 6

81” -- 95” Cab 77” Cab All

5 6 7 8

K34807 K44728 K304762 K44732

Washer, Lock Washer, Flat Bolt, Hex Washer, Flat

6 6 4 4

R/07-- 2000

- 11 - 2 -

CATALOG B365

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

9 10 11 12 13 14

K34808 K34670 424778 424779 K20348 K34807

Washer, Lock Nut, Hex Filler Panel, Right Filler Panel, Left Bolt, Hex Washer, Lock

4 4 1 1 2 2

All

15 16 17 18 19

K44728 K20388 K34807 K44728 K33799

Washer, Flat Bolt, Hex Washer, Lock Washer, Flat Nut, Hex

2 4 4 8 4

20 20a 20b 20c

493920 K20392 K34809 K33845

Skid Plate Bolt, Hex Washer, Lock Nut, Hex

1 6 6 3

21 21a* 21b 21c 21d

493711 K34833 K34814 K44746 K34982

Mounting Plate Bolt, Hex Washer, Lock Washer, Flat Nut, Hex

1 3 3 3 3

* Apply Loctite 242 at assembly.

CATALOG B365

- 11 - 3 -

R/07-- 2000

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

EARLY MODEL HOOD, FIREWALL & SCREEN ASSEMBLY (see also, CURRENT MODEL HOOD) 10

12, 13, 14

11

15, 16, 17

1

27, 28, 29, 30

18, 19, 20

23, 24, 25, 26 7

22

9

2, 3, 4, 5

8

31, 32, 33, 34 6 37

35 36

38, 39, 40 41, 42, 43, 44 45, 46, 47, 48

R/07-- 2000

- 11 - 4 -

CATALOG B365

ALPHABETICAL CONTENTS

ITEM

CONTENTS

PARTS INDEX

1 2 3 4 5 6a 6b 7 8 9 10

PART NUMBER DESCRIPTION QTY - - - See the following pages for One Piece Hood Replacement Kit - - 424880 Weldment, Hood 1 425863 Firewall Assembly 1 K20388 Bolt, Hex 4 K34807 Washer, Lock 4 K44728 Washer, Flat 4 424887 Weldment, Nose 1 494400 Weldment, Nose 1 424873 Retainer, R.H. 1 424874 Retainer, L.H. 1 424871 Screen, Grill Cover 1 493776 Hood, Air Inlet 1

11 12 13 14 15 16 17 18 19 20

B2236-- 17 424879 K20348SS K34807SS K20388SS K34807SS K33799SS 174114 K44722SS K55691

Clamp, Hose Hinge Bolt, Stainless Washer, Lock Bolt, Stainless Lock Washer, Stainless Nut, Stainless Cylinder, Air Washer, Flat Nut, Hex

1 2 6 4 4 4 4 1 4 2

22 23 24 25 26 27 28 29 30

B7582-- 3 424186 K36870SS K44723 K55691 421564 K20344SS K34805 K33795

Seal Strip Handle, Grab Bolt, Stainless Washer, Flat Nut, Lock Hook Bolt, Stainless Washer Nut, Hex

2 4 8 8 8 4 8 8 8

31 32 33 34 35 36 37 38 39 40

424870 K35485SS K34807SS K44728SS B7582-- 6 B7582-- 5 B7582-- 4 424881 K20468 K34807

Weldment, Grill Bolt, Stainless Lock Washer, Stainless Washer, Stainless Seal Strip Seal Strip Seal Strip Spacer, Nose Bolt, Hex Washer, Lock

1 10 10 10 1 2 2 4 4 4

41 42 43 44 45a 45b 46 47 48

421532 K20344SS K34805 K33795 494250 494405 K20348SS K34807SS K44728SS

Latch Bolt, Stainless Washer Nut, Hex Weldment, Cover Weldment, Cover Bolt, Stainless Lock Washer, Stainless Flat Washer, Stainless

4 8 8 8 1 1 2 2 2

CATALOG B365

- 11 - 5 -

MODEL All

81”-- 95” Cab 77” Cab

84” & 95” Cab 81” & 77” Cab

R/07-- 2000

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

CURRENT MODEL HOOD & FIREWALL ASSEMBLY 7

6 9

11

8R

2

5

1

10

12

3

15 4

13

16, 17, 18, 19 14

28

32, 33, 34, 35

20, 21, 22, 23 29 30

24, 25, 26, 27

31

R/07-- 2000

- 11 - 6 -

CATALOG B365

ALPHABETICAL CONTENTS

CONTENTS

ITEM

PART

1 1a 2 3 4 5 6

PARTS INDEX

DESCRIPTION

QTY

MODEL

496498 495998 495216 493776 B2236-- 15 495994 495993 495992

One Piece Hood Kit (w/ hardware) Weldment, Hood Screen, Rear Hood, Air Inlet Clamp, Hose Cylinder, Air Clip Stud

1 1 1 1 1 1 2 2

All

7 8R 8L 9 10 11 12

K55691 424879R 424879L K20348SS K34807SS K20388SS K34807SS

Nut Hinge, RH (shown) Hinge, LH (not shown) Bolt, Stainless Washer, Lock Bolt, Stainless Lock Washer, Stainless

2 1 1 6 4 4 4

13 14 15 16 17 18

K33799SS Z4117-- 55” Z4117-- 47” 424186 K36870SS K44723

Nut, Stainless Seal Strip Seal Strip Handle, Grab Bolt, Stainless Washer, Flat

4 2 1 2 4 4

19 20 21 22 23 24

K55691 421564 K20344SS K34805 K33795 421532

Nut, Lock Hook Bolt, Stainless Washer, Lock Nut, Hex Latch

4 2 4 4 4 2

25 26 27 28a 28b 29 30

K20344SS K34805 K33795 494250 494405 K20348SS K34807SS

Bolt, Stainless Washer Nut, Hex Weldment, Cover Weldment, Cover Bolt, Stainless Lock Washer, Stainless

4 4 4 1 1 2 2

31 32 33 34 35

K44728SS 425863 K20388SS K34807SS K44728SS

Flat Washer, Stainless Firewall Assembly Bolt, Hex Washer, Lock Washer, Flat

2 1 4 4 4

CATALOG B365

NUMBER

- 11 - 7 -

Welding required

84” & 95” Cab 81” & 77” Cab

R/07-- 2000

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

CAB & MOUNTINGS (MODELS HP & HP--PS) 8 2

4

7 6

5

12

9 10 11

13 1

15

14

3 16 20 19 47

25 26 49 27 50

18

APPLY LOCTITE 242

15

14

21 22 23

39

24

48 46

17

28

29

30 31 32 33 34

42 35 36 37

43, 44, 45

40

41

38

51

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

1a 1b 2 3 4 5 6

425820 494100 425668 K20346SS K34806SS K44722SS B5629--10

Cab Weldment, 95” Cab Weldment, 95” Cowl Weldment Bolt, Hex Washer, Lock Washer, Flat Trim

1 1 1 9 9 9 1

95” Cab only (for suspension seat)

7 8 9 10 11 12 13 14

425836 425312 425309 425310 425313 425311 -- -- -- -K20346SS

Door Assembly Stud, Wing Head Spring, Stud Ejection Washer Retainer Receptacle, Stud Rivet Bolt, Hex

1 1 1 1 1 1 2 14

R/07-- 2000

- 11 - 8 -

CATALOG B365

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

ITEM

PART NUMBER

DESCRIPTION

QTY

15 16a 16b 17 18 19 20 21

K44722SS 425801 496042 425837 425213 425212 K72073 77520

Washer, Flat Cover Weldment, Column Cover Weldment, Column Panel Mount, Front Cab Pin, Cab Pivot Pin, Cotter Mount, Cab Isolation

14 1 1 1 2 2 4 2

22 23 24 25 26 27 28

425307 K44736 K20552 K20346 K34806 K44722 K20432

Spacer Washer, Flat Bolt, Hex Bolt, Hex Washer, Lock Washer, Flat Bolt, Hex

2 2 2 4 4 4 2

29 30 31 32 33 34 35

K44736 425661 77520 425307 K44736 K20548 K20346

Washer, Flat Mount Weldment, Cab Mount, Cab Isolation Spacer Washer, Flat Bolt, Hex Bolt, Hex

2 2 2 2 2 2 4

36 37 38 39 40 41 42

K34806 K44722 78658 K76281 K76060 K72034 K44722

Washer, Lock Washer, Flat Cylinder Pin, Clevis Pin, Clevis Pin, Cotter Washer, Flat

4 4 2 2 2 4 4

43 44 46 47 48 49

425413 425414 425306 K20324 K44719 K34805

Floormat, L.H. Floormat, R.H. Plate, 4WD Cover Bolt Washer, Flat Washer, Lock

1 1 1 4 4 4

50 51

K33795 426128

Nut, Hex Stand Weldment

4 1

CATALOG B365

- 11 - 9 -

MODEL 95” Cab S/N: M230H0328 & below S/N: M230H0329 & above S/N: M230H0328 & below

R/07-- 2000

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

CAB & MOUNTINGS (MODELS --P/--PL/--PXL) 1

2 7 8 4

9

5

6

3

10

13 11 16 15 44 45

43

21

46 47

12

14 17

18 19 20

24

22 23

APPLY LOCTITE 242

37

26 27 28 29 30

25 38

35 36

34

39

31 32 33

40, 41

ITEM

PART NUMBER

DESCRIPTION

QTY

1a 1b

494280 425955

Cab Assembly Cab Assembly

1 --P (84” Cab) 1 --PL & --PXL (81” & 77” Cab)

2 3 4 5 6 7

425270 K20346SS K34806SS K44722SS 425269 425312

Cowl, Weldment Bolt, Stainless Lock Washer, Stainless Flat Washer, Stainless Panel, Cover Stud, Wing Head

1 9 9 9 1 2

8 9 10 11 12 13

425309 425310 425313 425311 -- -- -- -B5629--10

Spring, Stud Ejector Washer, Cupped Nylon Retainer, Split Ring Receptacle, Stud Rivet, Aluminum Trim, Edge

2 2 2 2 2 1

R/07-- 2000

- 11 - 10 -

MODEL

CATALOG B365

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

14 15 16 17 18

425213 425212 K72073 77520 425307

Mount, Front Cab Pin, Cab Pivot Pin, Cotter Mount, Cab Isolation Spacer

2 2 4 2 2

All

19 20 21 22 23 24

K44736 K20552 K20346 K34806 K44722 K20432

Washer, Flat Bolt, Hex Bolt, Hex Washer, Lock Washer, Flat Bolt, Hex

2 2 4 4 4 2

25 26 27 28 29 30

K44736 425205 77520 425307 425308 K20548

Washer, Flat Weldment, Cab Mount Mount, Cab Isolation Spacer Washer, Flat Bolt, Hex

2 2 2 2 2 2

31 32 33 34 35 36

K20346 K34806 K44722 78658 K72034 K76060

Bolt, Hex Washer, Lock Washer, Flat Cylinder Pin, Cotter Pin, Clevis

4 4 4 2 4 2

37 38 39 40a 40b 41a 41b

K76281 K44722 425315 425413 425975 425414 425976

Pin, Clevis Washer, Flat Stand Weldment, Tilt Floor Mat, L.H. Floor Mat, L.H. Floor Mat, R.H. Floor Mat, R.H.

2 4 1 1 --P (84” Cab) 1 --PL & --PXL (81” & 77” Cab) 1 --P (84” Cab) 1 --PL & --PXL (81” & 77” Cab)

43 44 45 46 47

425306 K20324 K44719 K34805 K33795

Plate, Cover Bolt, Hex Washer, Flat Washer, Lock Nut, Hex Plated

1 4 4 4 4

CATALOG B365

- 11 - 11 -

R/07-- 2000

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

ENCLOSED CAB (MODELS HP & HP--PS) 26

25 27 24

L.H. DOOR - TOP VIEW

2

1

3 5

2 22

6 7

8

10

23 20, 21 19

11 16A

17, 18

2

9

12

15 14

13

13A 13B 13C

APPLY ANTI--SEIZE LUBRICANT

ITEM

PART NUMBER

DESCRIPTION

1 2 3a* 3b* 3c

491713 491717 426678 494919 493360

Front Panel Assembly (Safety Glass) 1 Screw, Self Tapping A/R Top Panel (Plexiglass) 1 Top Panel (Safety Glass) 1 Top Panel, Wire Mesh 1

4 5 6 7 8 9

426683 K20384 K34805 K33795 K52927 491718

Rear Panel Assembly (Safety Glass) 1 Bolt, Hex 5 Washer, Lock 5 Nut, Hex 5 Screw 2 Wiper Motor (Front or Rear) 2

R/07-- 2000

4

- 11 - 12 -

QTY

MODEL 95” Cab only

CATALOG B365

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

ITEM

PART NUMBER

DESCRIPTION

QTY

MODEL

10 11 12 13 13A 13B 13C

491714 491719 426685 424878 492796 492801 492800

Wiper Arm (Front or Rear) Wiper Blade (Front or Rear) Block, Tapped Hinge, 2 Piece Stainless Spacer, 1/16” Spacer, 1/8” Spacer, 3/16”

2 2 4 4 pair A/R A/R A/R

95” Cab only

14 15 16A 16B 17 18 19 20

K34807SS K20348SS 492794 426675 491712S 491711S 491715 493446

Lock Washer, Stainless Bolt, Stainless Doorway Post, L.H. (shown) Doorway Post, R.H. (opp. side) Door Assembly, L.H. (shown) Door Assembly, R.H. (opp. side) Side Panel Assembly Cab Door Stop

8 8 1 1 1 1 2 2

21 22 23 24 25 26 27

K40919 426686 426687 426670 426669 424186 426668

Fastener, Cab Door Sliding Glass, Front--Side Sliding Glass, Rear--Side Door Handle, Outside (w/ shaft) Door Handle, Inside (w/ set screw) Pull Handle (less hardware) Door Latch (less hardware)

8 2 2 2 2 2 2

* Silicone required (purchase locally).

CATALOG B365

- 11 - 13 -

R/07-- 2000

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

SEMI--ENCLOSED CAB KIT (MODEL CP--P, 84” CAB) 19 15, 16

13

14

13

17, 18

1

SIDE VIEW

SEAL EDGES WITH SILICONE (ASTM C920 TYPE S, N, S) 2

12

FRONT PANEL 8 5, 6, 7 4

11

5, 6, 7

3

WIRING KIT NOT YET RELEASED 9, 6, 7

R/07-- 2000

10

- 11 - 14 -

BACK PANEL

CATALOG B365

ALPHABETICAL CONTENTS

ITEM

CONTENTS

PARTS INDEX

PART NUMBER

DESCRIPTION

QTY

MODEL

496055

Cab Kit, Semi--Enclosed

1

84” Cab

1 2 3 4 5

496060 496059 496063 Z4056 x 131” K20385

Front Panel Assembly Rear Panel Assembly Front Glass, Safety Weather Strip Bolt

1 1 1 1 13

6 7 8 9 10

K44719 K34805 496061 K20385 496058

Washer, Flat Washer, Lock Front Panel Weldment Bolt Rear Glass, Safety

26 26 1 8 1

11 12 13

Z4056 x 105” 496057 491718

1 1 2

14 15

K52927 491714

Weather Strip Rear Panel Weldment Wiper Motor w/ Switch (less Wiper Arm/Blade) Screw Wiper Arm, Front

16 17 18 19

491719 496047 496048 496046

Wiper Blade, 18” Wiper Arm, Rear Wiper Blade, 8 5/8” Top Panel, Plexiglass (42.5” x 21.75”)

1 1 1 1

CATALOG B365

- 11 - 15 -

2 1

R/07-- 2000

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

SEAT & SEAT BELT ASSEMBLIES 1, 3, 4 2 5

5

10

14

11

13

9

12

ITEM

PART NUMBER

1 2a 2b 3* 4** 4a

491746 425317 496814 493339 494297 494337

5a 5b 6 7 8

B6991 495931 K34671SS 491820 K34808SS

9 10 11 12 13 14

K20391SS K20520 K34806 K33797 425827 K20326

8

11 7

6

DESCRIPTION

Seat (adjust rails/remove studs as req’d) Seat (8”W x 11”L hole pattern) Seat (9.75”W x 11”L hole pattern) Seat, Adjustable Suspension Seat, Safety (requires Item 4a) Pressure Switch, Safety (use w/ Item 4) Seat Belt, 1 7/8” Wide (less Hdwr) Seat Belt, 3” Wide (less Hdwr) Bolt, Stainless Washer, Square Lock Washer, Stainless Nut, Stainless Bolt, Hex Washer, Lock Nut, Hex Spacer Bolt, Hex

6

12

7 8 9

QTY

MODEL

1 1 1 1 1 1

95” Cab only All except 95” Cab All except 95” Cab 95” Cab only 95” Cab only 95” Cab only

1 1 2 2 2

All (Early Models) All (Current Models)

2 4 4 4 4 4

95” Cab (Early Models) All 95” Cab (Early Models) All except 95” Cab

* This seat available for replacement only, the original installation must have been made at the factory. ** This seat utilizes a built--in switch that stops the engine when leaving the seat.

R/07-- 2000

- 11 - 16 -

CATALOG B365

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

CAB FRONT GUARD & MIRRORS 4

1 2

3

5 6 7 8

ITEM

PART NUMBER

DESCRIPTION

QTY

494911

1

HP & HP--PS (95” Cab)

1

Front Guard required

1 4 8 2

HP & HP--PS (95” Cab)

2 4 4 4

1 2 3 4

494910 494909 494914 494915

Front Guard Assembly, less mirrors (hardware included) Dual Mirror Kit (hardware included) Front Guard Weldment Guard Mounting Tab Mounting Pad (rubber) Mirror

5 6 7 8

494916 K45564 K34807 K33799

Mirror Mounting Tab Bolt (for Front Guard mounting) Washer, Lock Nut, Hex

494912

CATALOG B365

- 11 - 17 -

MODEL

R/07-- 2000

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

COUNTERWEIGHTS & CHART 1

2

FRAME, REAR (REF) 23 3 4 18

13

16

5

19

17

22 21

12 11

19

6

17 15

10

TRUCK M230HP M430HP

R/07-- 2000

14

16

FRAME, LEFT FRONT (REF)

MAST

LIFT HT.

24” LOAD CENTER

UNIT

PART NO.

REMARKS

6K 2-- STAGE K4700

TO 168”

6000#

K100-- 26.2

B5105A

(6K CTWT.)

TO 267”

4000#

K100-- 26.2

B5105A

(6K CTWT.)

TO 360”

B5105A & 426281

REAR FRAME CTWTS

TO 148”

1500# 3600# @ 48” L.C.

K100-- 26.2

B5105A

TO 146”

6000#

POULTRY TRKS (6K CTWT.)

TO 148”

8000#

TO 168” TO 192”

7600# 7300#

K100-- 26.3

B5110A

(8K CTWT.)

TO 181”

8000#

TO 220” TO 240” TO 264” TO 288” TO 336” TO 360”

6500# 5800# 4500# 3500# 2000# 1800#

K100-- 26.4

B8075

(10K CTWT.)

K100-- 26.4 K100-- 26.6

B8075 & 425590 (2)

6K 3-- STAGE K5304 K5307 M230HPP 3.6K 3-- STAGE M430HPP K4800 M230HPPL 6K 3-- STAGE M230HPPXL K4300 8K 2-- STAGE M240HP K3502 K3503 M440HP K3504 8K 3-- STAGE K4002 K4003 M240HP K4004 K4005 M440HP K4006 K4007 K4008

M230HP M430HP

20

18

8 9

7

21

20

- 26.2 & .8

- 11 - 18 -

USES SIDE FRAME CTWT.S

CATALOG B365

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

ITEM

PART NUMBER

DESCRIPTION

QTY

1a 1b 1c

B5105A B5110A B8075

Main Counterweight, 3200# Main Counterweight, 4400# Main Counterweight, 5470#

1 1 1

2 3 4 5 6 7

K44748 K34813 K304898 K304911 425590 K20510

Washer, Flat Washer, Lock Bolt, Hex Bolt, Hex Side Counter Weight, 480# Bolt, Hex

A/R 4 2 2 2 2

8 9 10 11 12 13

K34809 K33845 K301328 K34813 K34674 425586

Washer, Lock Nut, Hex Bolt, Hex Washer, Lock Nut, Hex Bracket, Mounting

2 2 4 4 4 2

14 15 16 17 18 19

425588 426281 K34924 K44746 426274 K44746

Bracket, Lower Rear Counter Weight, 240# Bolt, Hex Washer, Flat Bracket Washer, Flat

4 1 2 2 2 2

20 21 22a 22b 23

K34813 K34674 426280 494840 B6144

Washer, Lock Nut, Hex Rear Counter Weight, 920# Rear Counter Weight, 912# Washer, Square

2 2 1 1 4

CATALOG B365

- 11 - 19 -

MODEL See Chart on previous page

R/07-- 2000

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

THIS PAGE LEFT BLANK INTENTIONALLY

R/07-- 2000

- 11 - 20 -

CATALOG B365

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

SECTION 12 DECALS DESCRIPTION

PAGE

DECAL & NAME PLATE LOCATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12--2 DECALS & NAME PLATES PICTURED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12--4

CATALOG B365

- 12 - 1 -

R/07-- 2000

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

DECAL & NAME PLATE LOCATIONS NOTE: DECAL PLACEMENT SHOWN BELOW IS FOR REFERENCE ONLY AND MAY VARY, DEPENDING ON LIFT TRUCK MODEL.

1

2

12

SEE DETAIL A

14

INNER CAB, SEE DETAIL B

3

4

13

15 11 10

22

5

DETAIL A

6

7 8

4

9

19 18

20, 22 21

23 27

35

24 36

17 25 16

30

28 29 26

DETAIL B

R/07-- 2000

- 12 - 2 -

CATALOG B365

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

ITEM

PART NUMBERDESCRIPTION

QTY

MODEL

1 2a 2b 3a 3b 4 5 6 7a 7b

496253 B6109 B6141--1 495374 B6111 496538 422536 420732 B886 495360 495362

Decal Kit (all Decals except Item 7) Plate, OHG Decal, Logo (17”x 2.5”) Decal, Manitou (10”x 2.5”) Plate, KDM Serial Number Plate, KDM Serial Number Decal, Tire Pressure Decal, ”No Riders” Safety Walk Decal, M2 30 HP Decal, M2 30 HC

1 1 1 1 1 1 4 2 2 2 2

8a 8b 8c 8d 9a 9b 10

493984 494488 495359 76600 B4832 B4794 423398

Decal, Hydro--Hawk (9”x 2.25”) Decal, Hydro--Hawk (19.5”x 6.5”) Decal, Manitou (19”x 5”) Decal, Manitou (19”x 5”) Decal, ”Diesel Only” Decal, Hydraulic Oil Decal, Fan Shroud

2 2 2 2 1 1 1

11 12 13 14 15 16 17 18

76572 420772 420774 B239 420792 B4712 B4726 B287

Decal, Anti--Freeze Cable, Catalog Case, Literature Operator/Owner’s Manual Decal, ”Read Manual” Decal, Diff. Lock Decal, Park Brake Decal, Horn

1 1 1 1 1 1 1 1

19 20a 20b 20c* 21 22a 22b 23 24 25 26

493980 B293 493981 496167 164091 424277 425557 423397 B363 420795 421728

Decal, Hot Axle Decal, Trans Oil Temp Decal, Trans Oil Press Decal, Trans.Oil Press & Temp/Axle Heat Decal, Brake Fluid Decal, Glo--Plug Decal, Axle Heat Decal, to Protect Engine Decal, Lift Levers Decal, Warning Decal, Lights

1 1 1 1 1 1 1 1 1 1 1

27 28 29 30 31a 31b 32 33

K71D1004 B6143 -- -- -- -494918 B6108 426641 B6146--1 R40

Decal, Fwd/Rev Decal, Warning Decal, Backup (Provided w/ Alarm) Decal, Push/Tow Warning Decal, Mast (8.5”x 2.75”) Decal, Mast (5”x 2.25”) KD Manitou Decal, (6.25”x 4.75”) Decal, Mast

1 1 1 1 2 2 2 1

34a 34b 35 36a 36b 36c

426642 426643 491779 B6511 B6512 B254

Decal, Pinch Point (2.75”x 1.5”) Decal, Pinch Point (4.5”x 2.5”) Decal, Warning Plate, Boot Rubber Sheet Rivet

2 2 1 1 1 6

All

Early Models Early Models 2WD, 6K, Perkins 2WD, 6K, Caterpillar

Red Letters White Letters Diesel Tank Hydraulic Tank

Early Models

Early Models Early Models

Early Models

* Verify Decal matches proper Alarm Indicators on the dash before installation.

CATALOG B365

- 12 - 3 -

R/07-- 2000

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

DECALS & NAME PLATES (PICTURES NOT TO SCALE) 2a 1 3b 3a

2b

5

4

7a, 7b

M2 30 HP 9a

8a 9b

HYDRO HAWK

8b

8c, 8d 15

11 10

16

17 18

22a

21

20a

19

HOT AXLE R/07-- 2000

22b

- 12 - 4 -

20b

TRANS OIL PRESS CATALOG B365

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

DECALS & NAME PLATES (PICTURES NOT TO SCALE) 20c

24

23

27a 27b 26 25 35

28 30 29

31a

32

31b 33

34b

34a

CATALOG B365

- 12 - 5 -

R/07-- 2000

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

THIS PAGE LEFT BLANK INTENTIONALLY

R/07-- 2000

- 12 - 6 -

CATALOG B365

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

PARTS INDEX: Part no., Page(s) CATALOG B365, R/07--2000

105117, 3 --- 7 105305, 3 --- 11 105492, 3 --- 8 105938, 3 --- 4 105988, 3 --- 8, 3 --- 10 106010, 3 --- 9 106019, 3 --- 10 106027, 3 --- 11 106080, 3 --- 4 106389, 10 --- 15, 10 --19 106530, 3 --- 9 106533, 3 --- 9 106535, 3 --- 8 106537, 3 --- 9 106542, 3 --- 7 106543, 3 --- 7 106544, 3 --- 7 106545, 3 --- 7 106547, 3 --- 7 106548, 3 --- 7 106550, 3 --- 7, 3 --- 8 106555, 3 --- 7 106558, 3 --- 7 106561, 3 --- 8 106565, 3 --- 8 106567, 3 --- 8, 3 --- 10 106568, 3 --- 5 106578, 3 --- 4 106586, 3 --- 5 106589, 3 --- 5 106590, 3 --- 5 106591, 3 --- 5 106597, 3 --- 10 106598, 3 --- 10 106609, 3 --- 11 106610, 3 --- 11 107196, 3 --- 7 107283, 3 --- 11 107284, 3 --- 10 107285, 3 --- 11 107286, 3 --- 11 107292, 3 --- 7 107293, 3 --- 7 107294, 3 --- 7 107296, 3 --- 7 107353, 6 --- 3 107796, 3 --- 9 108056, 3 --- 11 108553, 3 --- 7 108554, 3 --- 7 108556, 3 --- 8 109480, 1 --- 4, 3 --- 4 109481, 3 --- 4 109483, 3 --- 5 109484, 3 --- 5 109487, 3 --- 5 109488, 3 --- 5 109490, 3 --- 5 109492, 3 --- 5 109494, 3 --- 5 109497, 3 --- 5 109498, 3 --- 11 109499, 3 --- 9 109500, 3 --- 7 109507, 3 --- 8 109752, 3 --- 3 109755, 3 --- 3 109756, 3 --- 3 109757, 8 --- 10 109948, 3 --- 7 109949, 3 --- 7 109960, 3 --- 8 127742, 6 --- 2 129586, 3 --- 5 133011, 3 --- 5 133025, 3 --- 8, 3 --- 10 133026, 3 --- 7 133197, 3 --- 5 133199, 3 --- 10 133276, 3 --- 5 133296, 3 --- 9 133453, 3 --- 8 133563, 3 --- 7 133564, 3 --- 7

133566, 3 --- 7 133567, 3 --- 7 133568, 3 --- 7 133569, 3 --- 7 133604, 6 --- 4 133640, 6 --- 4 133696, 6 --- 4 133755, 6 --- 3 138163, 6 --- 4 160874, 5 --- 4 160904, 3 --- 4 162809, 3 --- 3 164091, 12 --- 3 170967, 5 --- 8 173492, 10 --- 15, 10 --19 173493, 10 --- 15, 10 --19 173495, 10 --- 15, 10 --19 173496, 10 --- 15, 10 --19 174114, 11 --- 5 176617, 1 --- 3 176697, 1 --- 3 185232, 2 --- 3, 2 --- 5 189567, 5 --- 11 189568, 5 --- 11 189635, 5 --- 11 189636, 5 --- 11 197474, 3 --- 2 197930, 9 --- 3 199324, 5 --- 6 199325, 5 --- 6 199369, 5 --- 8 199624, 2 --- 3, 2 --- 5 200011, 5 --- 9 200012, 5 --- 9 200669, 5 --- 8 200948, 5 --- 4 200952, 5 --- 5 200953, 5 --- 5 200954, 5 --- 5 201138, 5 --- 8 201142, 5 --- 8 201143, 5 --- 8 201144, 5 --- 8 201145, 5 --- 8 201146, 5 --- 8 201147, 5 --- 8 201148, 5 --- 8 201149, 5 --- 8 201168, 5 --- 6 201194, 5 --- 8 201197, 5 --- 7 201199, 5 --- 7 204220, 9 --- 7 206302, 8 --- 3 226426, 7 --- 2 25714, 3 --- 8 31140, 3 --- 8 3212, 2 --- 3, 2 --- 5 401801, 5 --- 11 403698, 5 --- 11, 5 --- 14 409248, 5 --- 4, 5 --- 8 409318, 5 --- 11 420732, 12 --- 3 420772, 12 --- 3 420774, 12 --- 3 420792, 12 --- 3 420795, 12 --- 3 421116, 1 --- 4, 4 --- 5 421128, 4 --- 9 421180, 4 --- 9 421181, 4 --- 9 421226, 10 --- 15, 10 --19 421237, 4 --- 9 421303, 4 --- 5 421304, 4 --- 5 421305, 4 --- 5 421306, 4 --- 5 421307, 4 --- 5 421309, 4 --- 5 421310, 4 --- 5

421311, 4 --- 5 421315, 4 --- 5 421318, 4 --- 5 421377, 4 --- 5 421456, 4 --- 5 421457, 4 --- 5 421458, 4 --- 5 421459, 4 --- 5 421481, 2 --- 8, 2 --- 9 421510, 4 --- 9 421520, 4 --- 7 421532, 11 --- 5, 11 --- 7 421536, 4 --- 5 421538, 4 --- 5 421550, 10 --- 11, 10 --15, 10 --- 19 421564, 11 --- 5, 11 --- 7 421728, 12 --- 3 422140, 4 --- 3, 9 --- 5 422141, 4 --- 3, 9 --- 5 422251, 4 --- 10 422252, 4 --- 5, 4 --- 10 422252K, 4 --- 10 422253, 4 --- 10 422257, 4 --- 10 42232, 6 --- 4 422536, 12 --- 3 422647, 8 --- 3 423307, 3 --- 12 423308, 10 --- 8, 10 --15, 10 --- 19 423309, 10 --- 15, 10 --19 423397, 12 --- 3 423398, 12 --- 3 423417, 1 --- 4 423440, 3 --- 12 423548, 9 --- 5 423562, 8 --- 9 423625, 8 --- 9 423629, 10 --- 15, 10 --19 423630, 10 --- 15, 10 --19 423631, 10 --- 15, 10 --19 423632, 10 --- 15, 10 --19 423633, 10 --- 15, 10 --19 423943, 7 --- 2 423994, 4 --- 5 423995, 4 --- 5 424099, 1 --- 3 424100, 1 --- 3 42412, 3 --- 8 424175, 10 --- 3 424178, 10 --- 3, 10 --25 424179, 10 --- 3, 10 --25 424186, 11 --- 5, 11 --- 7, 11 --- 13 424193, 6 --- 2 424194, 6 --- 2 424207, 1 --- 3 424277, 12 --- 3 424359, 10 --- 8 424367, 9 --- 3 424443, 10 --- 8, 10 --15, 10 --- 19 424511, 1 --- 3 424640, 9 --- 5 424647, 3 --- 3 424734, 1 --- 3 424756, 9 --- 3, 9 --- 12 424760, 8 --- 2 424764, 9 --- 3 424768, 11 --- 2 424769, 11 --- 2 424778, 11 --- 3 424779, 11 --- 3 424780, 8 --- 3, 9 --- 3 424835, 8 --- 3 424836, 8 --- 3

424858, 6 --- 2 424870, 11 --- 5 424871, 11 --- 5 424873, 11 --- 5 424874, 11 --- 5 424878, 11 --- 13 424879, 11 --- 5 424879L, 11 --- 7 424879R, 11 --- 7 424880, 11 --- 5 424881, 11 --- 5 424887, 11 --- 5 424888, 3 --- 2 424890, 9 --- 6 424895, 2 --- 5 424898, 2 --- 5 424913, 3 --- 12 424917, 3 --- 12 424920, 3 --- 12 424921, 4 --- 3, 9 --- 5 424925, 9 --- 13 424927, 9 --- 13 424929, 9 --- 13 424932, 10 --- 4 424935, 10 --- 4 424947, 2 --- 8, 2 --- 9 424950, 2 --- 7 424956, 10 --- 15, 10 --19 424959, 4 --- 9 424973, 8 --- 5, 8 --- 7, 8 --- 8 424974, 8 --- 5 424978, 8 --- 5, 8 --- 7, 8 --- 8 424981, 8 --- 7, 8 --- 8 424983, 8 --- 9 425022, 10 --- 4, 10 --15, 10 --- 19 425023, 10 --- 4, 10 --15, 10 --- 19 425064, 9 --- 7 425065, 4 --- 3, 9 --- 7 425068, 9 --- 5, 9 --- 7 425069, 4 --- 3, 9 --- 7 425070, 9 --- 7 425071, 4 --- 3, 9 --- 7 425073, 9 --- 5, 9 --- 7 425074, 4 --- 3, 9 --- 7 425075, 9 --- 7 425076, 9 --- 7 425088, 2 --- 8 425108, 8 --- 9 425126, 4 --- 3 425132, 9 --- 7 425143, 4 --- 3 425144, 9 --- 7 425145, 9 --- 7 425146, 9 --- 6 425147, 9 --- 7 425151, 9 --- 7 425152, 9 --- 7 425153, 9 --- 7 425155, 9 --- 7 425156, 9 --- 7 425158, 9 --- 5 425159, 9 --- 5 425160, 9 --- 3 425161, 4 --- 3 425162, 9 --- 7 425163, 9 --- 7 425169, 10 --- 16 425180, 2 --- 3, 2 --- 5 425183, 10 --- 15, 10 --19 425188, 9 --- 7 425201, 2 --- 3, 2 --- 5 425203, 2 --- 5 425205, 11 --- 11 425207, 2 --- 7 425212, 11 --- 9, 11 --11 425213, 11 --- 9, 11 --11 425217, 2 --- 8, 2 --- 9

- 1-

425228, 3 --- 12 425229, 3 --- 12 425244, 2 --- 5 425269, 11 --- 10 425270, 11 --- 10 425306, 11 --- 9, 11 --11 425307, 11 --- 9, 11 --11 425308, 11 --- 11 425309, 11 --- 8, 11 --10 425310, 11 --- 8, 11 --10 425311, 11 --- 8, 11 --10 425312, 11 --- 8, 11 --10 425313, 11 --- 8, 11 --10 425315, 11 --- 11 425316, 2 --- 8, 2 --- 9 425317, 11 --- 16 425319, 8 --- 3 425320, 8 --- 2 425321, 8 --- 3 425330, 3 --- 3 425334, 8 --- 3 425335, 8 --- 3 425339, 2 --- 7 425340, 2 --- 7, 2 --- 9 425394, 9 --- 5 425398, 2 --- 7 425401, 2 --- 7 425402, 2 --- 7, 10 --- 15, 10 --- 19 425413, 11 --- 9, 11 --11 425414, 11 --- 9, 11 --11 425445, 10 --- 14 425446, 10 --- 14 425448, 10 --- 14 425451, 2 --- 7 425459, 10 --- 15, 10 --19 425469, 10 --- 14 425476, 10 --- 14 425477, 10 --- 14 425478, 10 --- 14 425491, 9 --- 3 425492, 9 --- 3 425493, 3 --- 9 425496, 10 --- 11, 10 --12, 10 --- 15, 10 --19 425497, 3 --- 9, 9 --- 5, 10 --- 15, 10 --- 19 425501, 9 --- 3, 9 --- 12 425502, 8 --- 3, 9 --- 3 425503, 8 --- 3, 9 --- 3 425514, 10 --- 8 425515, 9 --- 13 425534, 3 --- 2, 3 --- 9 425557, 12 --- 3 425586, 11 --- 19 425588, 11 --- 19 425590, 11 --- 19 425661, 11 --- 9 425668, 11 --- 8 425674, 4 --- 7 425675, 4 --- 5 425723, 8 --- 3 425801, 11 --- 9 425805, 9 --- 13 425808, 9 --- 13 425820, 11 --- 8 425827, 11 --- 16 425836, 11 --- 8 425837, 11 --- 9 425847, 3 --- 12 425863, 11 --- 5, 11 --- 7 425875, 2 --- 3 425876, 8 --- 9 425879, 2 --- 3

425881, 2 --- 3 425888, 8 --- 9 425890, 8 --- 9 425894, 6 --- 4 425900, 9 --- 13 425903, 6 --- 2 425904, 10 --- 11 425944, 8 --- 7 425946, 8 --- 7 425955, 11 --- 10 425970, 8 --- 7 425975, 11 --- 11 425976, 11 --- 11 425982, 1 --- 3 425985L, 1 --- 3 425985R, 1 --- 3 426006, 4 --- 7 426007, 4 --- 7 426041, 4 --- 7 426042, 4 --- 7 426043, 4 --- 5 426064, 2 --- 8 426097, 2 --- 3 426098, 2 --- 3 426110, 2 --- 5 426128, 11 --- 9 426131, 4 --- 7 426174, 4 --- 3, 9 --- 3 426175, 4 --- 2 426176, 4 --- 2 426178, 4 --- 3 426191, 9 --- 12 426196, 8 --- 5 426197, 8 --- 5 426198, 8 --- 5 426200, 8 --- 5 426203, 8 --- 5 426205, 8 --- 5 426206, 8 --- 5 426247, 4 --- 9 426274, 11 --- 19 426280, 11 --- 19 426281, 11 --- 19 426368, 6 --- 2 426460, 4 --- 3 426510, 9 --- 3 426511, 9 --- 3 426512, 4 --- 3 426513, 4 --- 3 426514, 4 --- 3 426515, 4 --- 3 426604, 3 --- 3, 5 --- 3 426605, 3 --- 3, 5 --- 3 426641, 12 --- 3 426642, 12 --- 3 426643, 12 --- 3 426648, 3 --- 2 426649, 3 --- 2 426650, 3 --- 2 426668, 11 --- 13 426669, 11 --- 13 426670, 11 --- 13 426675, 11 --- 13 426678, 11 --- 12 426683, 11 --- 12 426685, 11 --- 13 426686, 11 --- 13 426687, 11 --- 13 426688, 4 --- 9 42741, 3 --- 4 448054, 6 --- 2 448850, 10 --- 4, 10 --15, 10 --- 19 455200, 9 --- 3, 9 --- 5 455566, 8 --- 3 458502, 5 --- 4 459279, 5 --- 4 471325, 5 --- 2 471326, 5 --- 2 471336, 5 --- 2 473503, 3 --- 7 473504, 3 --- 8 473506, 3 --- 8 473507, 3 --- 8 473508, 3 --- 10

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CONTENTS

PARTS INDEX

PARTS INDEX: Part no., Page(s) CATALOG B365, R/07--2000

473510, 3 --- 11 473512, 3 --- 4 473513, 3 --- 5 473514, 3 --- 5 473515, 3 --- 5 473518, 3 --- 9 473519, 3 --- 7 473520, 3 --- 5 473569, 6 --- 4 474149, 3 --- 11 474304, 3 --- 9 474314, 3 --- 5 474316, 3 --- 5 474783, 5 --- 7 475260, 1 --- 4 475796, 3 --- 10 476251, 3 --- 9 476819, 3 --- 11 476837, 5 --- 8 477278, 3 --- 8 477279, 3 --- 10 477817, 3 --- 7 488365, 5 --- 14 491711S, 11 --- 13 491712S, 11 --- 13 491713, 11 --- 12 491714, 11 --- 13, 11 --15 491715, 11 --- 13 491717, 11 --- 12 491718, 11 --- 12, 11 --15 491719, 11 --- 13, 11 --15 491746, 11 --- 16 491779, 12 --- 3 491820, 11 --- 16 491828, 2 --- 7 491864, 3 --- 8 491898, 10 --- 5 491900, 10 --- 5, 10 --11, 10 --- 15, 10 --19 491902, 2 --- 7 491903, 10 --- 5 491904, 10 --- 5 491913, 6 --- 3, 10 --- 15, 10 --- 19 491950, 1 --- 3 492122, 4 --- 2 492167, 1 --- 3 492503, 8 --- 5 492568, 10 --- 11, 10 --15, 10 --- 19 492569, 10 --- 11 492570, 10 --- 5, 10 --11 492588, 7 --- 2 492593, 6 --- 4 492601, 7 --- 2 492605, 9 --- 5 492628, 10 --- 25 492653, 9 --- 13 492657, 9 --- 13 492714, 3 --- 7 492771, 4 --- 2 492786, 1 --- 3 492791, 1 --- 3 492794, 11 --- 13 492796, 11 --- 13 492800, 11 --- 13 492801, 11 --- 13 49285, 6 --- 3 492862, 4 --- 10 492867, 4 --- 10 493133, 4 --- 5, 4 --- 8 493164, 1 --- 3 493219, 10 --- 12, 10 --13, 10 --- 15, 10 --19 493339, 11 --- 16 493360, 11 --- 12 493411, 5 --- 14 493446, 11 --- 13 493490, 6 --- 2

49354, 3 --- 5 493544, 10 --- 13 493602, 2 --- 8 493627, 7 --- 2 493648, 3 --- 11 493708, 5 --- 3 493710, 11 --- 2 493711, 11 --- 3 493714, 2 --- 5 493715, 5 --- 14 493718, 5 --- 14 493718 ---1, 5 --- 14 493719, 5 --- 3, 5 --- 13 493724, 5 --- 14, 9 --- 3 493725, 5 --- 2 493726, 5 --- 2 493729, 7 --- 2 493730, 5 --- 2 493776, 8 --- 5, 11 --- 5, 11 --- 7 493893, 10 --- 14 493920, 11 --- 3 493921, 2 --- 9 493924, 5 --- 2 493925, 5 --- 14 493927, 5 --- 14, 10 --15, 10 --- 19 493931, 10 --- 16 493932, 6 --- 2 493933, 10 --- 15, 10 --19 493934, 10 --- 15, 10 --19 493935, 6 --- 4 493938, 5 --- 2, 5 --- 4, 5 --- 14 493939, 5 --- 3, 5 --- 11, 5 --- 14 493940 ---13, 5 --- 14 493940 ---2, 5 --- 14 493940 ---4, 5 --- 14 493941 ---12, 5 --- 14 493941 ---2, 5 --- 14 493941 ---5, 5 --- 14 493941 ---8, 5 --- 14 493942 ---8, 5 --- 14 493943 ---1, 5 --- 14 493943 ---2, 5 --- 14 493944 ---1, 5 --- 14 493980, 12 --- 3 493981, 12 --- 3 493984, 12 --- 3 493994, 5 --- 3, 5 --- 13 494100, 11 --- 8 494171, 8 --- 3 494173, 5 --- 14 494174, 5 --- 14 494175, 5 --- 14 494185, 2 --- 5 494227, 6 --- 2 494239, 8 --- 9 494250, 11 --- 5, 11 --- 7 494280, 11 --- 10 494297, 11 --- 16 494337, 11 --- 16 494380, 11 --- 2 494390, 9 --- 5 494400, 11 --- 5 494405, 11 --- 5, 11 --- 7 494436, 6 --- 2 494438, 6 --- 2 494488, 12 --- 3 494490, 8 --- 9 494496, 5 --- 14 494580, 2 --- 3 494585, 2 --- 3 494587, 2 --- 3, 2 --- 5 494719, 8 --- 7 494721, 8 --- 7 494743, 6 --- 4 494755, 6 --- 4 494756, 6 --- 4 494826, 5 --- 14 494827, 5 --- 14 494840, 11 --- 19

494842, 3 --- 7 494881, 10 --- 20 494897, 10 --- 7 494909, 11 --- 17 494910, 11 --- 17 494911, 11 --- 17 494912, 11 --- 17 494914, 11 --- 17 494915, 11 --- 17 494916, 11 --- 17 494918, 12 --- 3 494919, 11 --- 12 494946, 10 --- 7 494960, 10 --- 13 494995, 8 --- 9 495048, 5 --- 13 495117, 9 --- 13 495123, 9 --- 13 495141, 5 --- 13 495142, 5 --- 13 495143, 5 --- 13 495144, 5 --- 13 495145, 5 --- 13 495146, 5 --- 13 495147, 5 --- 13 495148, 5 --- 13 495149, 5 --- 13 495150, 5 --- 13 495151, 5 --- 13 495152, 5 --- 13 495153, 5 --- 13 495154, 5 --- 13 495155, 5 --- 13 495156, 5 --- 13 495157, 5 --- 13 495158, 5 --- 13 495159, 5 --- 13 495160, 5 --- 13 495161, 5 --- 13 495162, 5 --- 13 495163, 5 --- 13 495164, 5 --- 13 495165, 5 --- 13 495166, 5 --- 13 495167, 5 --- 13 495168, 5 --- 13 495169, 5 --- 13 495170, 5 --- 13 495171, 5 --- 13 495172, 5 --- 13 495202, 6 --- 2 495216, 11 --- 7 495253, 6 --- 2 495295, 10 --- 7, 10 --12 495300, 8 --- 9 495301, 9 --- 7 495317, 10 --- 14 495317 ---1, 10 --- 14 495317 ---2, 10 --- 14 495317 ---3, 10 --- 14 495322, 10 --- 7 495323, 10 --- 7 495324, 10 --- 7 495325, 10 --- 7 495326, 10 --- 7 495327, 10 --- 7 495328, 10 --- 7 495329, 10 --- 7 495330, 10 --- 7 495352, 10 --- 7 495353, 10 --- 7 495354, 10 --- 7 495359, 12 --- 3 495360, 12 --- 3 495362, 12 --- 3 495374, 12 --- 3 495378, 10 --- 7 495829, 6 --- 2 495841, 7 --- 2 495844, 6 --- 4 495845, 6 --- 4 495895, 6 --- 3 495896, 6 --- 3 495897, 6 --- 3

495898, 6 --- 3 495900, 6 --- 3 495901, 6 --- 3 495902, 6 --- 3 495903, 6 --- 3 495904, 6 --- 3 495905, 6 --- 3 495906, 6 --- 3 495907, 6 --- 3 495908, 6 --- 3 495911, 6 --- 3 495926, 5 --- 3, 9 --- 7 495931, 11 --- 16 495932, 8 --- 9 495970, 1 --- 3 495971, 1 --- 3 495973, 1 --- 3 495974, 1 --- 3 495975, 1 --- 3 495976, 1 --- 3 495977, 1 --- 3 495978, 1 --- 4 495980, 1 --- 3 495992, 11 --- 7 495993, 11 --- 7 495994, 11 --- 7 495998, 11 --- 7 496040, 8 --- 9 496042, 11 --- 9 496046, 11 --- 15 496047, 11 --- 15 496048, 11 --- 15 496054, 10 --- 25 496055, 11 --- 15 496057, 11 --- 15 496058, 11 --- 15 496059, 11 --- 15 496060, 11 --- 15 496061, 11 --- 15 496063, 11 --- 15 496070, 1 --- 3 496083, 9 --- 5 496084, 7 --- 2 496085, 7 --- 2 496094, 4 --- 8 496095, 4 --- 8 496096, 4 --- 8 496102, 4 --- 5, 4 --- 8 496106, 8 --- 9 496109S, 8 --- 9 496112, 10 --- 25 496113L, 10 --- 25 496113R, 10 --- 25 496114, 10 --- 25 496115L, 10 --- 25 496115R, 10 --- 25 496127, 1 --- 3 496128, 1 --- 3 496129, 1 --- 3 496137, 8 --- 9 496138, 5 --- 14 496139, 5 --- 14 496140, 5 --- 14 496167, 12 --- 3 496234, 6 --- 2 496253, 12 --- 3 496325, 6 --- 2 496326, 6 --- 4 496332, 6 --- 4 496469, 8 --- 8 496474, 8 --- 8 496475 ---7.5, 8 --- 8 496490, 11 --- 11 496498, 11 --- 7 496538, 12 --- 3 496605, 10 --- 25 496606, 10 --- 25 496607, 10 --- 25 496640, 8 --- 9 496655, 6 --- 2 496657, 6 --- 2 496684, 10 --- 4 496687, 10 --- 4 496770, 6 --- 2 496814, 11 --- 16

- 2-

496816, 6 --- 2 496825, 10 --- 4 508543, 5 --- 2 508544, 5 --- 2 508801, 5 --- 2 508802, 5 --- 2 508803, 5 --- 2 53070, 5 --- 4 5373, 9 --- 7 5374, 3 --- 5 543672, 6 --- 3 544353, 5 --- 4 544354, 5 --- 11 548730, 5 --- 7 550058, 3 --- 5 550564, 3 --- 5 551532, 5 --- 9 551629, 3 --- 10 551798, 3 --- 5 551807, 3 --- 9 552504, 5 --- 9 552592, 5 --- 11 552593, 5 --- 11 552594, 5 --- 11 552595, 5 --- 11 552596, 5 --- 11 552597, 5 --- 11 552598, 5 --- 11 552599, 5 --- 11 552600, 5 --- 11 552601, 5 --- 11 552602, 5 --- 11 552603, 5 --- 11 552604, 5 --- 11 552605, 5 --- 11 552606, 5 --- 11 552607, 5 --- 11 552608, 5 --- 11 552609, 5 --- 11 552610, 5 --- 11 552611, 5 --- 11 552612, 5 --- 11 552613, 5 --- 11 552614, 5 --- 11 552615, 5 --- 11 552616, 5 --- 11 552617, 5 --- 11 552618, 5 --- 11 552621, 5 --- 7 552622, 5 --- 7 552623, 5 --- 7 552624, 5 --- 7 552625, 5 --- 7 552626, 5 --- 8 552627, 5 --- 8 552628, 5 --- 8 552629, 5 --- 8 552630, 5 --- 6 552631, 5 --- 5 552632, 5 --- 5 552633, 5 --- 5 552634, 5 --- 5 552635, 5 --- 5 552636, 5 --- 4 552637, 5 --- 4 554964, 3 --- 8 561356, 3 --- 9 561386, 6 --- 3 561414, 6 --- 4 561563, 3 --- 7 561564, 3 --- 8 561565, 3 --- 8 561573, 3 --- 10 561873, 3 --- 5 563101, 3 --- 7 5642, 6 --- 3 56901, 5 --- 9 56903, 5 --- 8 56908, 5 --- 4 56913, 5 --- 11 57484, 5 --- 4, 5 --- 8 57487, 5 --- 4 57489, 5 --- 11 57504, 5 --- 4 58113, 5 --- 9

58197, 5 --- 8 63547, 3 --- 7 655932074071, 3 --- 11 65723F301071, 3 --- 7 75498, 2 --- 3, 2 --- 5, 5 --- 14 76572, 12 --- 3 76600, 12 --- 3 77369, 3 --- 3, 5 --- 3 77386, 8 --- 9 77520, 11 --- 9, 11 --- 11 77749, 8 --- 7 77957, 2 --- 8, 2 --- 9 77992, 8 --- 9 78237, 2 --- 3, 2 --- 5 78658, 11 --- 9, 11 --- 11 80305, 2 --- 3, 2 --- 5 81047, 2 --- 3, 2 --- 5 900894100571, 3 --- 11 977, 5 --- 8 B101A12, 5 --- 14, 9 --- 3 B103A1, 8 --- 2, 8 --- 7, 8 --- 8 B1074, 2 --- 8, 2 --- 9, 3 --- 12 B107A12, 9 --- 5 B109A128, 5 --- 14 B109A31, 8 --- 7 B109A32, 9 --- 12 B109A34, 10 --- 13 B109A90, 4 --- 3, 9 --- 5 B113A12, 5 --- 14 B114A2, 8 --- 3, 9 --- 3 B116A1 ---1, 8 --- 2, 8 --7, 8 --- 8 B116A10 ---2, 4 --- 3, 9 --- 5 B1265, 10 --- 5 B1271, 10 --- 5 B1290, 8 --- 3, 10 --- 15, 10 --- 19 B1293, 10 --- 5 B1335, 10 --- 3, 10 --- 15, 10 --- 19 B1584, 9 --- 16 B1584 ---2, 9 --- 5 B1585 ---2, 9 --- 7, 9 --13 B1585 ---3, 9 --- 13 B1585 ---4, 9 --- 13 B1586, 9 --- 15 B1587, 9 --- 15 B1588, 9 --- 16 B1589, 9 --- 17 B1592 ---, 9 --- 15 B1592 ---10, 9 --- 15, 9 --17 B1592 ---11, 9 --- 16, 9 --17 B1592 ---12, 9 --- 15, 9 --16, 9 --- 17 B1592 ---13, 9 --- 16, 9 --17 B1592 ---14, 9 --- 16, 9 --17 B1592 ---15, 9 --- 16, 9 --17 B1592 ---16, 9 --- 16, 9 --17 B1592 ---17, 9 --- 15, 9 --16, 9 --- 17 B1592 ---20, 9 --- 15, 9 --16, 9 --- 17 B1592 ---21, 9 --- 15 B1592 ---25, 9 --- 15, 9 --16, 9 --- 17 B1592 ---3, 9 --- 15, 9 --16, 9 --- 17 B1592 ---38, 9 --- 15 B1592 ---4, 9 --- 15, 9 --16, 9 --- 17 B1592 ---40, 9 --- 17 B1592 ---41, 9 --- 17 B1592 ---42, 9 --- 17 B1592 ---43, 9 --- 17

ALPHABETICAL CONTENTS

CONTENTS

PARTS INDEX

PARTS INDEX: Part no., Page(s) CATALOG B365, R/07--2000

B1592 ---47, 9 --- 15 B1592 ---48, 9 --- 17 B1592 ---49, 9 --- 17 B1592 ---50, 9 --- 15 B1592 ---55, 9 --- 16, 9 --17 B1592 ---56, 9 --- 15, 9 --16 B1592 ---6, 9 --- 15, 9 --16, 9 --- 17 B1592 ---60, 9 --- 17 B1592 ---61, 9 --- 17 B1592 ---62, 9 --- 17 B1592 ---63, 9 --- 17 B1592 ---64, 9 --- 17 B1592 ---65, 9 --- 16, 9 --17 B1592 ---66, 9 --- 16 B1592 ---67, 9 --- 16 B1592 ---68, 9 --- 16 B1592 ---7, 9 --- 15, 9 --16, 9 --- 17 B1592 ---75, 9 --- 17 B1592 ---76, 9 --- 17 B1592 ---8, 9 --- 15, 9 --16, 9 --- 17 B1593, 9 --- 15 B1594, 9 --- 17 B1596, 9 --- 15 B1655 ---, 9 --- 11 B1655 ---13, 9 --- 11 B1655 ---2, 9 --- 11 B169, 8 --- 3 B1828, 4 --- 2 B1829, 4 --- 2 B194, 10 --- 8, 10 --- 25 B196, 10 --- 25 B197, 10 --- 25 B2007, 4 --- 2 B2236 ---1, 9 --- 12 B2236 ---10, 7 --- 2 B2236 ---11, 8 --- 2 B2236 ---13, 8 --- 7 B2236 ---15, 8 --- 5, 8 --8, 11 --- 7 B2236 ---17, 11 --- 5 B2236 ---3, 10 --- 13 B2257, 1 --- 4 B2258, 1 --- 4 B239, 12 --- 3 B254, 10 --- 11, 10 --- 12, 12 --- 3 B287, 12 --- 3 B293, 12 --- 3 B309, 2 --- 3 B3103, 10 --- 8 B312, 2 --- 5 B3168, 2 --- 3, 2 --- 5 B3344, 10 --- 3, 10 --- 15, 10 --- 19, 10 --- 25 B3354 ---7, 10 --- 13, 10 --- 15, 10 --- 19 B3521, 10 --- 13 B3522, 10 --- 13 B3526, 10 --- 8 B3527 ---15, 10 --- 5 B3527 ---4, 10 --- 5 B363, 12 --- 3 B366, 10 --- 11, 10 --- 15, 10 --- 19 B3698 ---2, 10 --- 9, 10 --13 B3698 ---9, 4 --- 7

B4252, 10 --- 11, 10 --15, 10 --- 19 B4712, 12 --- 3 B4726, 12 --- 3 B4794, 12 --- 3 B4832, 12 --- 3 B5091, 4 --- 9 B5105A, 11 --- 19 B5110A, 11 --- 19 B5173, 9 --- 13 B5176, 3 --- 12 B5402, 10 --- 3 B5403, 10 --- 3 B5407, 9 --- 9 B5425, 9 --- 7 B5497, 1 --- 4 B5505 ---, 9 --- 11 B5505 ---1, 9 --- 6 B5506, 9 --- 11 B5511, 9 --- 11 B5512, 9 --- 11 B5515, 9 --- 11 B5593, 2 --- 7 B5629 ---10, 11 --- 8, 11 --- 10 B5764, 10 --- 8, 10 --- 15, 10 --- 19 B5776, 2 --- 7 B5777, 2 --- 7 B5795, 9 --- 9 B5796, 10 --- 25 B5797, 10 --- 25 B5966, 8 --- 5 B6006, 10 --- 9 B6046, 10 --- 9 B6108, 12 --- 3 B6109, 12 --- 3 B6111, 12 --- 3 B6114, 10 --- 15, 10 --19 B6119, 9 --- 9 B6140, 9 --- 7, 9 --- 11 B6141 ---1, 12 --- 3 B6143, 12 --- 3 B6144, 11 --- 19 B6146 ---1, 12 --- 3 B6147, 10 --- 12, 10 --13 B6215, 9 --- 6 B6251, 10 --- 11, 10 --12 B6511, 10 --- 11, 10 --12, 12 --- 3 B6512, 10 --- 11, 10 --12, 12 --- 3 B6827, 10 --- 13 B6875 ---, 9 --- 11 B6886, 10 --- 25 B6887, 10 --- 25 B6891, 10 --- 9, 10 --- 15, 10 --- 19 B6991, 11 --- 16 B7251, 9 --- 13 B7268, 10 --- 25 B7579, 8 --- 7 B7582 ---3, 11 --- 5 B7582 ---4, 11 --- 5 B7582 ---5, 11 --- 5 B7582 ---6, 11 --- 5 B760 ---1821, 5 --- 14 B760 ---1822, 5 --- 14 B760 ---1824, 5 --- 14 B760 ---1825, 5 --- 14 B760 ---1826, 5 --- 14

B760 ---1827, 5 --- 14 B760 ---1828, 5 --- 14 B760 ---1829, 5 --- 14 B760 ---1830, 5 --- 14 B760 ---1832, 5 --- 14 B760 ---1833, 5 --- 14 B7642, 10 --- 11, 10 --12, 10 --- 15, 10 --19 B7822, 9 --- 7 B800, 9 --- 3 B8075, 11 --- 19 B886, 12 --- 3 B906, 10 --- 25 K019, 9 --- 15, 9 --- 16, 9 --- 17 K021, 9 --- 15, 9 --- 16, 9 --- 17 K11 ---6, 2 --- 3, 2 --- 5 K134, 4 --- 7 K2 ---12, 5 --- 14 K20308, 10 --- 13 K20311, 8 --- 3 K20312SS, 2 --- 5 K20324, 11 --- 9, 11 --11 K20326, 11 --- 16 K20344SS, 11 --- 5, 11 --- 7 K20346, 3 --- 12, 9 --- 5, 11 --- 9, 11 --- 11 K20346SS, 11 --- 8, 11 --- 10 K20347, 2 --- 8 K20348, 8 --- 9, 9 --- 3, 9 --- 6, 9 --- 7, 9 --12, 11 --- 3 K20348SS, 4 --- 3, 10 --11, 10 --- 12, 11 --5, 11 --- 7, 11 --- 13 K20384, 11 --- 12 K20385, 11 --- 15 K20386, 8 --- 7, 8 --- 8 K20386SS, 2 --- 3, 2 --5, 8 --- 5, 10 --- 9 K20388, 7 --- 2, 8 --- 3, 9 --- 3, 11 --- 2, 11 --3, 11 --- 5 K20388SS, 2 --- 3, 2 --5, 11 --- 5, 11 --- 7 K20389, 2 --- 9, 5 --- 2, 5 --- 3 K20391SS, 11 --- 16 K20392, 11 --- 3 K20424, 2 --- 8, 2 --- 9 K20426, 4 --- 3 K20427, 9 --- 7 K20428, 2 --- 5, 8 --- 9 K20432, 11 --- 9, 11 --11 K20464, 4 --- 3, 9 --- 7 K20468, 4 --- 7, 8 --- 3, 9 --- 3, 11 --- 5 K20504SS, 2 --- 3, 2 --- 5 K20505, 2 --- 7 K20510, 11 --- 19 K20520, 9 --- 7, 11 --- 16 K20538, 4 --- 5 K20548, 11 --- 9, 11 --11 K20552, 11 --- 9, 11 --11 K210, 9 --- 17 K214, 5 --- 14

K300141, 2 --- 3 K300858, 9 --- 5, 9 --- 7 K301328, 11 --- 19 K301514, 9 --- 7 K302210, 4 --- 7 K302264, 4 --- 9, 9 --- 5 K304648SS, 2 --- 3 K30468SS, 10 --- 3 K304725, 9 --- 5 K304730, 10 --- 25 K304762, 8 --- 3, 9 --- 3, 9 --- 5, 11 --- 2 K304898, 11 --- 19 K304911, 11 --- 19 K304962, 6 --- 2 K33795, 2 --- 8, 2 --- 9, 11 --- 5, 11 --- 7, 11 --- 9, 11 --- 11, 11 --- 12 K33796, 3 --- 12 K33797, 4 --- 3, 8 --- 7, 8 --- 8, 10 --- 3, 10 --9, 11 --- 16 K33797SS, 2 --- 3, 2 --5, 8 --- 5 K33798, 2 --- 7 K33799, 2 --- 3, 2 --- 5, 4 --- 7, 8 --- 3, 9 --- 3, 9 --- 5, 11 --- 3, 11 --- 17 K33799SS, 10 --- 3, 10 --- 4, 10 --- 11, 10 --- 12, 10 --- 25, 11 --- 5, 11 --- 7 K33845, 4 --- 5, 11 --- 3, 11 --- 19 K33897, 10 --- 4 K33924, 2 --- 5 K33942, 9 --- 13 K33946, 4 --- 5, 10 --- 25 K34052, 10 --- 7 K340648SS, 9 --- 13 K34079, 2 --- 8, 2 --- 9 K34670, 6 --- 2, 8 --- 3, 9 --- 3, 11 --- 3 K34671SS, 11 --- 16 K34674, 11 --- 19 K34691, 3 --- 2 K34778, 10 --- 7 K34779, 2 --- 8, 2 --- 9 K34805, 2 --- 8, 2 --- 9, 10 --- 13, 11 --- 5, 11 --- 7, 11 --- 9, 11 --- 11, 11 --- 12, 11 --- 15 K34806, 2 --- 7, 2 --- 8, 3 --- 12, 4 --- 3, 6 --4, 8 --- 3, 8 --- 7, 8 --- 8, 9 --- 5, 9 --13, 10 --- 3, 10 --- 9, 11 --- 9, 11 --- 11, 11 --- 16 K34806SS, 2 --- 3, 2 --5, 8 --- 5, 9 --- 13, 11 --- 8, 11 --- 10 K34807, 2 --- 3, 2 --- 5, 2 --- 9, 4 --- 7, 7 --- 2, 8 --- 3, 8 --- 9, 9 --3, 9 --- 5, 9 --- 6, 9 --- 7, 9 --- 12, 11 --2, 11 --- 3, 11 --- 5, 11 --- 17 K34807SS, 4 --- 3, 10 --3, 10 --- 11, 10 ---

- 3-

12, 10 --- 25, 11 --5, 11 --- 7, 11 --- 13 K34808, 8 --- 3, 9 --- 3, 9 --- 5, 11 --- 3 K34808SS, 11 --- 16 K34809, 4 --- 5, 11 --- 3, 11 --- 19 K34811, 3 --- 12, 10 --25 K34813, 11 --- 19 K34814, 11 --- 3 K34833, 11 --- 3 K34907, 5 --- 2, 5 --- 3 K34924, 11 --- 19 K34981, 6 --- 2 K34982, 11 --- 3 K35485SS, 11 --- 5 K36870SS, 10 --- 3, 11 --- 5, 11 --- 7 K40919, 10 --- 9, 10 --13, 11 --- 11, 11 --13 K44719, 11 --- 9, 11 --11, 11 --- 15 K44722, 2 --- 7, 10 --- 9, 11 --- 9, 11 --- 11 K44722SS, 11 --- 5, 11 --- 8, 11 --- 9, 11 --10 K44723, 11 --- 5, 11 --- 7 K44728, 7 --- 2, 8 --- 3, 9 --- 3, 11 --- 2, 11 --3, 11 --- 5 K44728SS, 10 --- 3, 10 --- 25, 11 --- 5, 11 --- 7 K44732, 8 --- 3, 9 --- 3, 11 --- 2 K44736, 10 --- 25, 11 --9, 11 --- 11 K44744, 6 --- 2 K44746, 4 --- 9, 11 --- 3, 11 --- 19 K44748, 11 --- 19 K44881, 10 --- 25 K45518, 9 --- 3 K45526, 9 --- 13 K45546, 4 --- 3 K45564, 11 --- 17 K45754, 4 --- 5 K52915SS, 10 --- 5, 10 --- 11, 10 --- 12 K52927, 11 --- 12, 11 --15 K55691, 11 --- 5, 11 --- 7 K55700, 4 --- 10 K55804, 8 --- 3, 9 --- 3 K55826, 9 --- 5 K58758, 4 --- 9 K6 ---12 ---16, 5 --- 14 K605816, 5 --- 3 K62 ---12, 5 --- 14 K64 ---10, 9 --- 16 K71B1394, 9 --- 11 K71C5301, 4 --- 7 K71D1004, 12 --- 3 K72004, 2 --- 7 K72016, 2 --- 7, 3 --- 12 K72034, 11 --- 9, 11 --11 K72044, 9 --- 13 K72057, 4 --- 7 K72071, 4 --- 5 K72073, 11 --- 9, 11 --11

K74181, 2 --- 3 K76060, 11 --- 9, 11 --11 K76184, 2 --- 7 K76281, 11 --- 9, 11 --11 K87550, 8 --- 2 K87901, 4 --- 7, 4 --- 9, 9 --- 9 K87907, 3 --- 12 K910, 9 --- 16 K912, 5 --- 14 KDMC1216 ---90, 9 --- 5 KHI ---2424, 9 --- 3 KHI1616, 4 --- 3, 9 --- 5 KN600215, 6 --- 4 KN601815, 3 --- 12 KN605531, 2 --- 9 KN605574, 5 --- 3 KN605801, 5 --- 2 KN605815, 6 --- 2 KN605841, 5 --- 2 KN620039, 10 --- 25 KN630069, 5 --- 2 KN630173, 2 --- 9 KN630174, 5 --- 3 KN630359, 5 --- 2 KN630360, 5 --- 3, 6 --- 2 KN630361, 5 --- 2 KOMC2024 ---45, 9 --- 3 KW500635, 5 --- 2 M100A1, 9 --- 13 R106, 9 --- 9 R13351 ---3, 4 --- 7 R13453 ---12, 2 --- 3 R18147 ---3, 4 --- 7, 9 --6, 9 --- 7 R18147 ---4, 2 --- 3, 4 --3 R18147 ---6, 4 --- 3, 9 --3 R18147 ---9, 4 --- 3 R19452 ---1, 9 --- 7 R19452 ---6, 4 --- 3, 4 --7, 9 --- 7 R19452 ---7, 9 --- 5 R19822 ---2, 9 --- 7 R19831 ---2, 4 --- 3, 4 --7, 9 --- 7 R19872 ---12, 7 --- 2 R20152, 9 --- 9 R24102, 5 --- 2 R24103, 5 --- 2, 5 --- 3 R32, 4 --- 9 R40, 12 --- 3 R4573 ---5, 4 --- 10 R4584, 9 --- 9 R7333, 2 --- 5 R7638, 9 --- 9 R8540 ---6, 9 --- 12 T0009, 1 --- 3 T0030, 1 --- 3 T0036, 1 --- 3 Z2823, 10 --- 13 Z4000, 10 --- 9 Z4000BK, 10 --- 25 Z4000G, 10 --- 25 Z4000R, 10 --- 25 Z4000W, 10 --- 25 Z4117 ---47, 11 --- 7 Z4117 ---55, 11 --- 7 Z4169, 10 --- 9 Z4176, 10 --- 8 Z4178, 10 --- 25 Z4181, 10 --- 5, 10 --- 7

ALPHABETICAL CONTENTS

CONTENTS