Mahindra Tractor 245DI BHOOMIPUTRA Parts Manual - PDF DOWNLOAD

I F I

E X P O R T S

DESCRIPTION

PAGES

245DI BHOOMIPUTRA Alternator Drive & Mountings --------------------------------------------------------------------- 4-5 Starter Motor ------------------------------------------------------------------------------------------ 4-5 Battery Cover, Instrument Panel, Scuttle Panel, Controlling Ininstruments, Gauges, Horn & Lamps ------------------------------------------------------- 4-5 Clutch Housing & Connections ------------------------------------------------------------------ 6-7 Transmission Gears & Shafts ------------------------------------------------------------------- 6-7 Differential --------------------------------------------------------------------------------------------- 8-9 Rear Axle Carrier And Rear Axle----------------------------------------------------------------- 8-9 Front Axle (One Piece), Stay Rod And Cast Iron Weight --------------------------------- 10-11 Front Axle Support (Folded),Front End Weights & Bracket ------------------------------ 10-11 Steering Knuckle, Arm, Drag Link And Tie Rod ---------------------------------------------- 12-13 Fuel System ------------------------------------------------------------------------------------------ 14-15 Battery Box -------------------------------------------------------------------------------------------- 14-15 Governor Control Linkages ----------------------------------------------------------------------- 14-15 Foot Accelerator ------------------------------------------------------------------------------------- 16-17 Hood And Radiator Grille -------------------------------------------------------------------------- 16-17 Hydraulics --------------------------------------------------------------------------------------------- 18-19 Crankcase Assembly ------------------------------------------------------------------------------ 20-23 Crankshaft Mechanism ---------------------------------------------------------------------------- 24-25 Valve Gear --------------------------------------------------------------------------------------------- 26-27 Cylinder Head Assembly -------------------------------------------------------------------------- 28-29 Cylinder Head Assembly -------------------------------------------------------------------------- 30-31 Cooling System -------------------------------------------------------------------------------------- 32-33 Water Pump Assembly ---------------------------------------------------------------------------- 32-33 Lubricating System --------------------------------------------------------------------------------- 34-35 Fuel System ------------------------------------------------------------------------------------------ 36-37 Air Cleaner -------------------------------------------------------------------------------------------- 36-37

ALTERNATOR DRIVE & MOUNTINGS

1 8

7 8

5

4 9

10 2

6

3

STARTER MOTOR

1

BATTERY COVER, INSTRUMENT PANEL, SCUTTLE PANEL, CONTROLLING INSTRUMENTS, GAUGES, HORN & LAMPS 1 3 2

4

ALTERNATOR DRIVE & MOUNTINGS PART NUMBER

REF. NO.

006001656H1 1 006002828B11 2 000020308E05 3 002029734 4 006002103B1 5 006000993B1 6 005552901R1 7 005554365R1 8 006002865B1 9 006001801B1 10

DESCRIPTION OF PART

ALTERNATOR with pulley cpte.(36 Amps) BRACKET Alternator mounting BOLT Alternator Bracket Mounting BOLT Alternator (M10 x 1.5 x 85 mm long) STRUT Alternator BOLT (M10 x 1.5 x 15) Strut to Idler BOLT (M10 x 1.5 x 20) Strut to Alternator NUT M10 x 1.5 pitch Ví BELT Alternator Pulley to Pump Pulley IDLER Cage

UNIT QTY.

NEW / REVISED PART NO.

1 1 3 1 1 1 1 2 1 1

STARTER MOTOR 006002003B91 000022273RD 001233891R1

1 * *

STARTER Motor - (2SM14) SPRING Washer M10 for Starter Motor BOLT M10 x 30L for Starter Motor

BATTERY COVER, INSTRUMENT PANEL, SCUTTLE PANEL, CONTROLLING INSTRUMENTS, GAUGES, HORN & LAMPS 007700089B1 008000580A91 000018657R1 008000663B91 008000660B1 005558681R92 007700090B1 007601243B91 006001355B1

* - Parts not illustrated

* 1 * * * * 2 * 3

CABLE Battery Positive INSTRUMENT Cluster BOLT 1/4î UNC x 1-1/2î Hx Hd WIRING Harness Front WIRING Harness Main WIRING Harness Platform CABLE Hour Meter Flexible CABLE Pull To Stop BRACKET Cable Mtg. Pull to Stop

1 1 4 1 1 1 1 1 1

5

CLUTCH HOUSING & CONNECTIONS

2

4

5

1

10 2 3 9 6 7 8

TRANSMISSION GEARS & SHAFTS

6

11 12

CLUTCH HOUSING & CONNECTIONS PART NUMBER

REF. NO.

007600415A91 1 001082014R3 2 000019992R1 3 000020549R1 4 000120378 5 006502427B11 6 001082012R2 7 000179841 8 006501266B91 9 006501263B1 10 001082012R2 11 001099323R1 12

DESCRIPTION OF PART

HOUSING Clutch Cpte. With 2 Grease Nipples WASHER Spring Lock 1/2î BOLT Clutch Hsg. 1/2î UNC x 2-1/4î BOLT Clutch Hsg. 1/2î UNC x 1-7/8î NUT Clutch Hsg. 1/2î UNC COVER Dust Cpte.

WASHER Dust Cover (3/8î Spring Lock) BOLTS Dust Cover Mtg. (3/8î UNC x 1-1/4î) COVER Hand Hole Clutch Hsg. Cpte.

RUBBER Hand Hole Clutch Hsg. WASHER Hand Hole Cover (3/8î Spring Lock) BOLTS Cover Hand Hole Mtg.

UNIT QTY.

NEW / REVISED PART NO.

1 11 3 7 1 1 4 4 1 1 10 10

TRANSMISSION GEARS & SHAFTS Not Serviced Seperately

006501521B1 006503100B1 006501140B1 006501142B1 006501172B91 006501030B1 006501037B1 006501141B1 006501143B1 006501374B1 006501038B1 006501139B1 006501144B1 000124556

* - Parts not illustrated

1 2 3 4 5 * 6 7 8 9 10 11 12 13 *

SHAFT Transmission Spline (11 Teeth) SPACER Transmission Spline Shaft T.R. Bearing CAGE Transmission Spline Shaft T.R. Bearing GEAR Sliding 1st & Reverse Speed (54 Teeth) GEAR Sliding 2nd & 3rd Speed (45 & 39 Teeth) SET of 4 comprising of GEAR 4th &Direct Speed (35 Teeth) SHAFT Transmission Driving (16 Teeth) SHAFT Counter Trans & 1st Speed Gear (Non CRPTO) GEAR Driving 2nd Speed (24 Teeth) GEAR Driving 3rd & 4th Speed GEAR Constant Mesh (54 Teeth) GEAR Driving Reverse Idler (Teeth) SHAFT and Gear Reverse Idler (21 Teeth) KEY Woodruff 1/4 x 1 - 1/8

1 1 1 1 1 1 1 1 1 1 1 1 1 1

7

DIFFERENTIAL

REAR AXLE CARRIER AND REAR AXLE

1

8

DIFFERENTIAL PART NUMBER

REF. NO.

006501237B91 Not Serviced Seperately Not Serviced Seperately

000031267B12 003069954R3 006501197B91 Not Serviced Seperately Not Serviced Seperately

* 1 2 3 4 5 6

DESCRIPTION OF PART

SET of Two Comprising of SHAFT Transmission Spline (11 Teeth) GEAR Spiral Bevel Drive LOCK Plate Ring Gear SHAFT Bull Pinion & Brake R.H CASE Differential Cpte Comprising of CASE Differential LH CASE Differential RH

UNIT QTY.

NEW / REVISED PART NO.

1 1 1 1 2 1 1 1

REAR AXLE CARRIER AND REAR AXLE 006501430R91

* - Parts not illustrated

1

BEARING Rear Axle Inner

2

9

FRONT AXLE (ONE PIECE) 11

13

1

14

12

2 10

15 5

3

16

9

1 1 4 6, 7, 8 2

FRONT AXLE SUPPORT (FOLDED)

5

3

6

4

1

2

10

FRONT AXLE (ONE PIECE) PART NUMBER

REF. NO.

007600518B11 007601647B1 007601646B1 007601013B11 007601018B1 001081607R1 007601710B1 007601711B1 007601712B1 007601023B1 007601024B1 000114745 007600522B1 007600523B1 000271565 000124589 007601726B1 007601727B1 007601728B1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 16 16

DESCRIPTION OF PART

FRONT Axle Cpte. Comprising of BUSH Central Sleeve Front Axle BUSH Steering Knuckle (Thrust) PIN Pivot Front Axle With Lock Plate LOCK Plate Small - Front Axle Pivot Pin BOLT (8mm x 1.25mm x 20mm) SHIM Stg. Knuckle Pivot Pin (0.1 thickness) SHIM Stg. Knuckle Pivot Pin (0.2 thickness) SHIM Stg. Knuckle Pivot Pin (0.5 thickness) Oí RING Front Axle Pivot Pin Oí RING Bottom Steering Knuckle KEY Woodruff 1/4 x 1.1/4 ARM Knuckle LH ARM Knuckle RH BOLT 5/8 UNC x 2-3/4 Hx. Hd. NUT SHIM Front Axle Pivot Pin (0.2 thickness) SHIM Front Axle Pivot Pin (0.2 thickness) SHIM Front Axle Pivot Pin (0.2 thickness)

UNIT QTY.

NEW / REVISED PART NO.

4 2 1 2 2 2 2 4 2 2 1 1 1 2 1 4 4 4

FRONT AXLE SUPPORT (FOLDED) 007600521B11 007600980B91 005552901R1 000022273RD 007601116B1 007601117B1

1 2 3 4 5 6

SUPPORT Front Axle (Folded) BOTTOM Sealing BOLT M10 x 20 WASHER Spring Lock M10 BOLT Hx Hd M14 x 50 (FAS to Front Cover) WASHER Spring Lock M14 (FAS to Front Cover)

1 1 4 4 8 8

11

STEERING KNUCKLE, ARM, DRAG LINK AND TIE ROD

2

6

10 4 3

5 8 7 12 11

14 9 13

12

STEERING KNUCKLE, ARM, DRAG LINK AND TIE ROD PART NUMBER

REF. NO.

DESCRIPTION OF PART

UNIT QTY.

007601022B91 007601025B11 005555556R2 000000000BC 000000000BD 000050259D 000427645 000700572R1 000103398 005558517R1 000179816 001082011R2 005555558R1 005555557R1 007601021B91 007600679B11 005555556R2 000000000BC 000000000BD 000050259D 000427645 000700572R1 000103398 005558517R1 000179816 001082011R2 005555558R1 005555557R1 007600524B1 001233491R1 000103374 007600525B1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 1 2 3 4 5 6 7 8 9 10 11 12 13 14 * * * *

STEERING Knuckle With Hub Assly. RH Consists of STEERING Knuckle Cpte RH FRONT Wheel Hub INNER Bearing OUTER Bearing FELT Washer SLOTTED Nut 7/8î HUB Washer (Outer Bearing) COTTER Pin OIL Seal BOLT 5/6î UNC x 3/4 HEX. Head WASHER 5/16î Spring Lock GASKET Front Wheel Hub Cap CAP Front Wheel Hub STEERING Knuckle With Hub Assly. LH Consists of STEERING Knuckle Cpte LH FRONT Wheel Hub INNER Bearing OUTER Bearing FELT Washer SLOTTED Nut 7/8î HUB Washer (Outer Bearing) COTTER Pin OIL Seal BOLT 5/6î UNC x 3/4 HEX. Head WASHER 5/16î Spring Lock GASKET Front Wheel Hub Cap CAP Front Wheel Hub TIE Rod Assly..

WASHER Plain M10 PIN Cotter DRAG Link Cpte.

1 1 1 1 1 1 1 1 1 1 4 4 1 1 1 1 1 1 1 1 1 1 1 1 4 4 1 1 1 2 6 1

* - Parts not illustrated

NEW / REVISED PART NO.

13

FUEL SYSTEM

BATTERY BOX 4

2

1

1

2

3

GOVERNOR CONTROL LINKAGES

2

1

14

FUEL SYSTEM PART NUMBER

REF. NO.

007505383B1 008000675B1 007505204B92

1 * 2

DESCRIPTION OF PART

PANEL Scuttle GROMMET Rubber Scuttle Panel SUPPORT Scuttle Rear Cpte

UNIT QTY.

NEW / REVISED PART NO.

1 1 1

BATTERY BOX 007700087B91 007700098B1 007700099B1 007700172B1

1 2 3 4

TRAY Battery Cpte.

BRACE Battery Front BRACE Battery Rear FLAP Mud

1 1 1 1

GOVERNOR CONTROL LINKAGES 006001357B1 008000637B91

* - Parts not illustrated

1 2

ROD Control Cross Shaft to Governor LEVER Governor Cpte.

1 1

15

FOOT ACCELERATOR

1

HOOD AND RADIATOR GRILLE

4

3

2

1

3

16

FOOT ACCELERATOR PART NUMBER

REF. NO.

007600833B1

1

DESCRIPTION OF PART

ROD Control Cpte. (Foot Pedal Cross Shaft)

UNIT QTY.

NEW / REVISED PART NO.

1

HOOD AND RADIATOR GRILLE 007500383B91 007500529B1 007602069B1 007602070B1 007602071B1

1 2 3 4 4

HOOD & Radiator Grille Assembly GRILL Screen Mesh GRAPHIC Product STRIPE LH STRIPE RH

1 1 2 1 1

17

HYDRAULICS

3

4

2

1

18

HYDRAULICS PART NUMBER

REF. NO.

007200723B1 007601777B91 006001798B1 000020421SH

1 2 3 4

DESCRIPTION OF PART

PIPE Pressure Cpte.

PIPE Cpte. Suction PINION Hydraulic Pump PUMP Hydraulic

UNIT QTY.

NEW / REVISED PART NO.

1 1 1 1

19

CRANKCASE ASSEMBLY

20

CRANKCASE ASSEMBLY PART NUMBER

REF. NO.

006000393H1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 22 23 24 25 26 27 28 29 31 33 34 35 *

Not Serviced Seperately Not Serviced Seperately Not Serviced Seperately

006000421H1 006000414H1 000172580 000020787E05 006000406H1 006000359H91 Not Serviced Seperately Not Serviced Seperately Not Serviced Seperately Not Serviced Seperately

006000349H91 Not Serviced Seperately Not Serviced Seperately Not Serviced Seperately Not Serviced Seperately

006000403H1 000012653P04 005556521R1 006000405H91 006000417H1 006000408H1 006001515H1 006000409H1 000020988R1 000020883E05 006000394H1 000022055RD 000020786E05 006001196H1

* - Parts not illustrated

DESCRIPTION OF PART

CRANKCASE Assy With Bearing Cap CAP Front Bearing CENTRE Bearing Cap CAP Rear Bearing STUD Bearing M14 X 126 NUT M14 X 1.5 For Mb Cap PLUG Sheet Metal -weltch Plug PLUG For Oil Gallery PLUG With Groove 18 X 1.5 (Front Oil Gallery) SET Of Bearings Comprising Of MAIN BEARING Top Front MAIN BEARING Bottom Front MAIN BEARING Top Rear MAIN BEARING Bottom Rear SET Of Thrust Washer Comprising Of THRUST WASHER Top Outer THRUST WASHER Bottom Outer THRUST WASHER Top Inner THRUST WASHER Bottom Inner STUD For Front Cover M16 X84 NUT M16 X2 ( Front Cover) WASHER 16.2(front Cover) OIL Dip Stick Assy.

SEALING Ring For Dip Stick SEALING Ring - Cylinder Liner (Lower) SEALING Ring - Cylinder Liner (Upper) CYLINDER Liner DRAIN Plug STUD M10 X 25 (Fip) SCREW Lubricating Distibution Mechanism NUT PLUG Crankcase STUD M10 for Starter Motor Mtg.

UNIT QTY.

NEW / REVISED PART NO.

1 1 1 1 6 6 1 3 2 1 2 2 1 1 1 1 1 1 1 8 8 8 1 1 2 2 2 1 3 1 1 3 3

21

CRANKCASE ASSEMBLY

22

CRANKCASE ASSEMBLY PART NUMBER

REF. NO.

006000442H91 006000436H1 006000448H1 006000462H1 006000455H1 000020307E05 009343009R1 001099900R2 001081618R1 006000438H1 006000439H1 006002000B1 006000473H1 005556320R1 006002820H1 006000453H1 000012249P04 001231899R2 000022273Rd 006000441H1 006000440H1 006002025A1 005556668R91 000030020R1 006002087H1 006000449H1 006000443H1 000012249P04 006000459H1 006000450H1 006000446H1 006000445H1 000934309R1 000020306E05 000020309E05 006001963H1 005552909 006001922H1 006001901H1 006000637H1 000020565E05 006001801B1 000020280E05 006001807B1 006001945B1 006000524H1 006000530H1 006001797B1 006002149H1 000020306E05 005551963R1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

DESCRIPTION OF PART

SHEET Metal Cover Assy.

OIL Pan Gasket OIL Pan Assy(sheet Metal) LATTERAL Batton BATTON BOLT M8x25 For Oil Pan To Rear Cover WASHER Spring M8 For Oil Pan DRAIN Plug M30 X 1.5 WASHER For Drain Plug CENTRING Tube - Front Cover(dowel) FRONT Cover Gasket FRONT Cover SHAFT Sealing Ring 52x72x12 (Front Cover) BOLT M10 X 85 Long For Front Cover BOLT M10 X 85 With Sealing Hole BOLT M10x 55 Front Cover BOLT M10x45 For Front Cover BOLT M10 X 60 For Front Cover SPRING Washer 10.2 For Front Cover GASKET Timing Gear Cover(fip Cover) COVER Timing Gear (Fip) FILTER Cap CLIP BOLT M 10 X 25 (Timing Gear Cover Fip) BREATHER Tube SIDE Cover Gasket SIDE Cover(tappet) BOLT For Side Cover PIN M8x6x16 (Dowel Rear Cover) REAR Covergasket REAR Cover OIL Sealing Ring (Crankshaft Seal) SPRING Washer 8.2 For Rear Cover BOLT M8 X 30 For Rear Cover BOLT M8 X 25 Rear Cover) CONNECTOR Hour Meter Cable WASHER For Connector NUT Transmission Cable TIMING Mark Pointer DOWEL BOLT IDLER Cage DOWEL GASKET Cage Idler IDLER Shaft BEARING 6204 N CIRCLIP Internal GEAR Idler CIRCLIP External BOLT M8 X 1.25 X 30 DOWEL Crankcase To Clutch Housing

UNIT QTY.

NEW / REVISED PART NO.

1 1 1 2 2 20 13 1 1 2 1 1 1 2 1 1 1 1 7 1 1 1 1 1 1 1 1 6 2 1 1 1 7 2 5 1 1 1 1 2 1 2 1 1 2 1 1 1 4 2

23

CRANKSHAFT MECHANISM

24

CRANKSHAFT MECHANISM PART NUMBER

REF. NO.

006000472H91 006000482H1

1 2 3 4 5 6 7 8

Not Serviced Seperately

006000499H1 006000498H1 006000496H1 006000495H1 006001167B91 Not Serviced Seperately

006000489H1 006000490H1 006000619H1 006000683H1 006000348H1 006000475H1 006000506H1 006003308H91

9 10 11 13 14 15 16 17

006000476H1 18 006000487H1 19 006000497H1 20 006003309H91 * 006000477H1 006000478H1 006000479H1 006000485H91

21 22 23 24

Not Serviced Seperately

24a 25 27 28 26

006000486H1 006000493H1 006000494H1 006000474H1

* - Parts not illustrated

DESCRIPTION OF PART

CRANKSHAFT Assy.

COUNTER Weight Bolt COUNTER Weight BEARING Pilot 6304ZR CIRCLIP 32 (Crank Shaft) KEY 10h 9 X 8 X 55 (CRANKSHAFT) PIN 12 X 28 (Dowel Crankshaft to flywheel) FLYWHEEL Assy.

Comprising of FLYWHEEL 11î FLY WHEEL Ring Gear FLY WHEEL bolt CRANKSHAFT Timing Gear FRONT Oil Slinger Ring ENGINE Belt Pulley PULLEY Bolt (Crankshaft) WASHER For Crankshaft KIT Piston Comprising of PISTON PISTON PIN CIRCLIP (Piston Pin) RING Set (For 1 Piston) Comprising of RING 1 RING 2 RING 3 CONNECTING Rod Assembly Comprising of CONROD CONROD Small End Bush CONNECTING Rod Bolt CONNECTING Rod Bolt Nut CONROD Big End Liner

UNIT QTY.

NEW / REVISED PART NO.

1 4 2 1 1 1 1 1 1 1 4 1 1 1 1 1 1 2 2 4 1 2 2 2 2 2 2 4 4 4

25

VALVE GEAR

26

VALVE GEAR PART NUMBER

REF. NO.

006003585H1 006000518H1 006000503H1 006000721H1 006000504H1 006000505H1 000020308E05 006000484H1 006000507H91 006002299H91 006000526H1 006000502H1 006000524H1 006000530H1 006000527H1 006000513H1 000020308E05 006002739B1 006002756H1 006000512H1 006000523H1 006000521H1 006000510H1 006000511H1 006000519H1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 19 18 16 17 20 21 22 23 24 25

DESCRIPTION OF PART

CAMSHAFT WOODRUF Key CAM Shaft Washer CAM Shaft Bolt CAM Shaft Pad CAMSHAFT Adaptor BOLT M 8x16 L For Camshaft Pad TIMING Gear Camshaft VALVE Tappet Assy.

PUSH Rod Assy.

INTERMEDIATE Gear Pin TOP Intermediate Gear (Idler Gear) BEARING 6204 CIRCLIP 47 csn 022931 WASHER Special for Intermediate Gear TIMING Gear - FIP BOLT M8X16 for timing gear - FIP LOCK PAD (star washser) NUT For Top Inter. Gear (Idler) BOTTOM Intermediate Gear BEARING 6203 CIRCLIP 40 (Bottom Intermidiate Gear Pin) INTERMEIATE Gear Pin Bottom INTERMEIATE Gear Pad Bottom CIRCLIP 17 (Bottom Intermidiate Gear Pin)

UNIT QTY.

NEW / REVISED PART NO.

1 1 1 1 1 1 3 1 4 4 1 1 2 1 1 1 6 1 1 1 2 1 1 1 2

27

CYLINDER HEAD ASSEMBLY

28

CYLINDER HEAD ASSEMBLY PART NUMBER

REF. NO.

20507E05 6000603H1 6000344H91 6000338H1 000020299E05 000020301E05 000020903E05 6001981H1 6001980H1 6000614H1 6000615H1 6000343H1 5550349R91 6000618H1 6000616H1 6000342H1 6000610H1 6000611H1 5557681R1 000020150E05 6001198H1 6001195H1 6000637H1 6000589H91 6000621H1 6000623H1 6000604H91 6000622H1 6000352H1 6000624H1 000032140B12 6000626H1 6000640H1 000934309R1 005553017R1 22273RD 22055RD 6000628H1 6000339H1 6000351H1 6001207H1 6000599H1 006003126H1 6001200H1 000934309R1 005553017R1 5550766R2

1 2 3 3

4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

DESCRIPTION OF PART

CYL. DOWEL CYLINDER head gasket ASSY CYLINDER Head with Weltch Plugs CYLINDER Head PLUG Expansion 30 X 2.0 X 42 PLUG Expansion 56 X 2.0 X 80 PLUG Expansion Dia 40 VALVE guide Exhaust prefinish VALVE guide Inlet - prefinish INLET valve seat Insert- Prefinish EXHAUST Valve seat Insert- Prefinish WATER Director VALVE STEM seal SPRING retainer cup lower VALVE spring RETAINER Spring Upper INLET valve EXHAUST Valve SCORED cone collet CYLINDER HEAD BOLTS STUD ROCKER ARM BRACKET STUD M10 X1.5 ROCKER COVER LOCATION Sleeve for Rocker Bracket (Pin7X14) ASSEMBLY Rocker Group ROCKER Arm Bracket ROCKER Shaft ROCKER Arm Assembly ROCKER Arm ROCKER Arm Bush ADJUSTING Screw ADJUSTING Screw Nut ROCKER shaft washer CIRCLIP 19 (rocker shaft) SPRING Washer(m8) For Rocker Assy Mtg Stud NUT (m8) For Rocker Bkt Stud SPRING Washer(m10) For Rocker Assy Mtg Stud NUT (M10) for Rocker Bkt Stud VALVE Cover gasket COVER CYL HD (valve hsg. cover) PLAIN WASHER VALVE HSG. COVER CAP NUT VALVE HOUSING COVER GASKET WATER Manifold OUTLET water manifold STUD M8 - WATER MANIFOLD WASHER 8.2 NUT M8 X 1.25 WASHER For Temperature Sensor Adaptor

UNIT QTY.

NEW / REVISED PART NO.

4 2 2 1 6 1 1 1 1 1 1 2 4 4 4 4 2 2 8 8 2 2 2 2 1 1 2 1 1 2 2 2 2 2 2 2 2 2 2 1 2 2 1 4 4 4 1 29

CYLINDER HEAD ASSEMBLY

30

CYLINDER HEAD ASSEMBLY PART NUMBER

REF. NO.

005551426 40 006000600H1 41 006002158H91 * 006000680H1 000704613R1 001231400R13 000179840 001082012R2 006001196H1 000022273RD 000022055RD 006000601H1 006000606H1 006001199H1 000934309R1 005553017R1 006000653H1 006001199H1 000934309R1 005553017R1 006002841H1 006000507H91 006002299H91

* - Parts not illustrated

42 46 47 48 49 43 44 45 50 51 52 53 54 55 56 57 58 59 60 61

DESCRIPTION OF PART

TEMP Sensor Adapter GASKET Between Exhaust manifold And Cyl. Head EXHAUST Manifold Assembly Comprising of EXHAUST Manifold GASKET STUB PIPE STUB PIPE ASSY BOLT - EXHAUST MANIFOD AND STUB PIPE WASHER STUD M10 - EXHAUST MANIFOLD WASHER 10.2 NUT M 10 GASKET BETWEEN INTAKE MANI AND CYL HEAD INTAKE MANIFOLD STUD M8 INLET MANIFOLD SPRING WASHER 8.2 NUT M8 X 1.25 GASKET STUD WASHER NUT INTERMEDIATE Manifold VALVE Tappet Assy.

PUSH Rod Assy.

UNIT QTY.

NEW / REVISED PART NO.

1 2 1 1 1 1 2 2 4 4 4 2 1 4 4 4 1 2 2 2 1 4 4

31

COOLING SYSTEM 3 6 2 7

5 4 9

1

12

11

8 13

10

15 14

WATER PUMP ASSEMBLY

32

COOLING SYSTEM PART NUMBER

REF. NO.

007600501B1 007601731B1 005552901R1 000022273RD 005554365R1 007601737B1 005556103R91 007601621B1 007601402B1 007601403B1 076001953B91 007600505B1 006002090B1 000934309R1 000061157M01 006000653H1 006000652H1 006001200H1 000934309R1 005553017R1 006000651H1 006000350H1 006000654H1 005554679R1 001233808R1 006002827B1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

DESCRIPTION OF PART

RADIATOR Cowl Cpte BRACE Radiator BOLT M10î x 1.5î 20mm WASHER Spring Lock M10 NUT M10 x 1.5 Pitch HOSE Radiator To Thermostat HOSE Clip HOSE Radiator To Water Pump RADIATOR Side Sealing RH RADIATOR Side Sealing LH RADIATOR Assembly FAN Blade Assembly FAN Spacer WASHER Spring Lock M8 FAN MTG Bolt (M8 x 50) Hex Head GASKET Thermostat Hsg. & Water Outlet Manifold THERMOSTAT HSG STUD M8 - THERMO. HSG. COVER & WATER MANIFOLD WASHER 8.2 FOR STUD8 NUT M 8 THERMOSTAT GASKET betn Thermostat Hsg & cover COVER THERMOSTAT HSG. BOLT WASHER SPRING LOCK M6 HOSE Thermostat Housing to Water Pump

UNIT QTY.

NEW / REVISED PART NO.

1 1 2 2 2 1 6 1 1 1 1 1 1 4 4 1 1 2 2 2 1 1 1 3 3 1

WATER PUMP ASSEMBLY 006002102B91 005554734R92 006001498H1 006001499H1 006001500H1 006001501H1 006001502H1 006001503H1 006001504H1 006001505H1 006001506H1 006001507H1 006001508H1 000051420D01 000022273RD 6000536H1

1a 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

WATER PUMP ASSY SEAL Unitized IMPELLER SHAFT Water Pump PULLEY NUT Nyloc OIL Seal SPACER Tube CIRCLIP Internal SPACER KEY Woodruff WASHER for Locknut GREASE Cup Assy.

BOLT M10 X 1.5 X 35 ( 10.9 GR ) WASHER 10.2 WATER PUMP GASKET

1 1 1 1 1 1 1 1 1 1 1 1 1 4 4 1 33

LUBRICATING SYSTEM

34

LUBRICATING SYSTEM PART NUMBER

REF. NO.

006000537H91 006000538H1 006000552H1 006000554H1 006000634H1 000020286E05 006000541H1 006000570H1 005552905R1 006001637H1 006000572H1 005552905R1 006000574H91

1 2 4 5 6 7 8 9 10 11 12 13 14

006001678H1 006000573H1 000020316E05 000030020R1 000022273Rd 006001972B1 006000570H1 005552905R1 006001638H1 006001639H1

15 16 24 17 18 19 20 21 22 23

DESCRIPTION OF PART

OIL Pump Assembly OIL Pump Drive Gear OIL Pump Centering Tube BOLT M10 X 130 L For Oil Pump Mounting SCREW Connector (Connector Oil Pump Inlet) COPPER Washer 26 X 31 For Screw Connector SUCTION Strainer Assy BANJO Bolt 13 For Lub Oil Pump COPPER Washer 18.2x23 DELIVERY Pipe Assy CONNECTOR - Hp Pipe To Block COPPER Washer 18.2x23 SINGLE Stage Oil Filter Assy.

Comprising Of BRACKET Oil Filter SEALING Ring FILTER Element BOLT M10x25 For Mounting Oil Filter Assy WASHER Spring 10.2 For Mounting Oil Filter Assy DELIVERY Pipe Lub Oil Pump To Block BANJO Bolt 13 For Delivery Pipe Pump To Block COPPER Washer 18.2 X 23 SEALING Taper FERRULE

UNIT QTY.

NEW / REVISED PART NO.

1 1 2 2 1 1 1 1 2 1 1 1 1 1 2 1 2 2 1 2 4 1 1

35

FUEL SYSTEM

AIR CLEANER

2

4

36

3

1

FUEL SYSTEM PART NUMBER

REF. NO.

006000688H91 006000520H1 006000689H1 000020882E05 000022273Rd 006001904H1 006000715H1 000022201Rd 006003049H1 000020744E05 001081724R2 000022206Rd 001233808R1 001233807R1 006000687H91 000022171Rd 000022056Rd 006000696H1 005553017R1 000934309R1 006000629H1 000020710E05 001232932R1 006000704H1 006000710H1 006000703H1 006000717H1 006000583H1 000020565E05 000022273Rd 1082293r95/ 006000094F1 001233891R1 000022055Rd 005550700R1 006003360H1 006003355H1 001081724R2 006000177F1 001081778R93

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

INJECTION Pump ( Mico ) ADAPTER (Fip) GASKET For Injection Pump NUT M10 For Pump Mounting SPRING Washer 10 FUEL Injection Pipe (High Press Pipe No. 1) FUEL Injection Pipe (High Press Pipe No. 2) CLIP For Holding High Pressure Pipe (Holder High Pressure Pipe) PIPE - FIP Lubrication BANJO M10 WASHER Copper BOLT For Clip-high Pressure Pipe SPRING Washer M6 NUT For Bolt For Clip - High Pressure Pipe INJECTOR Assembly CLAMP Nozzle Holder WASHER Spherical Inj Nozzle Holder STUD Nozzle Holder NUT M8 For Injector Clampling WASHER 8.2 PIPE Cpte. From Filter To Fip WASHER Copper - Pipe Cpte From Filter To Fip (Sealing Ring) BANJO Bolt M14x1.5 - Pipe Cpte From Filter To Fip PIPE From Feed Pump To Fuel Filter OVERFLOW Pipe From Fip To Tank PIPE Cpte Fuel Spill Injector To Tank PIPE Cpte Water Seperator To Feed Pump BRACKET For Diesel Filter BOLT M10 X 20 Filter Angle Plate Mounting WASHER Spring M 10 - For Fuel Filter Bracket

1 1 1 3 3 1 1 1 1 2 4 1 2 1 2 2 2 2 2 2 1 4 2 1 1 1 1 1 2 2

31 32 33 34 35 36 37 38 39

FUEL Filter Twin 1/2 Lit. Mico BOLT M10 X 30 For Mounting Filter Assy.

NUT For Mounting Filter Assyl.

WASHER Spring Lock M12 For Mtg. Fuel Filter On Filt. Bracket PIPE - Oil Gallery To Front Cover BANJO M10 WASHER Copper FILTER Element Primary FILTER Element Secondary

1 2 2 2 1 2 4 1 1

DESCRIPTION OF PART

UNIT QTY.

NEW / REVISED PART NO.

AIR CLEANER 006001513B91 007600595R91 006001252B1 005555585R91

1 2 3 4

AIR Cleaner BRACKET Air Cleane HOSE Air Intake Oil CLIP Hose Air Cleaner End

1 1 1 2

37