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1) Breaker Q control
7.)Assembling the planetary gear (12)
Assemble the thrust plate (9) onto the planetary gear (12).
Next, assemble the needle bearing (11) onto the planetary gear (12).
Lastly, after assembling the inner race (10), engage the bore section of the inner race (10) with the trunnion sections (at four locations) on the flange (1-1), and then assemble the planetary gear (12).
Note:
a.When assembling the thrust plate (9) onto the planetary gear (12), assemble so that the blanking mark on the thrust plate (9) left by the press comes on the flange (1-1) side. b.In the last step for assembling the planetary gear (12) onto the flange (1-1), assemble so that the inner teeth of the housing (4) are engaged with those of the planetary gear (12). c.Take care for the assembling direction for the planetary gear (12).
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*2
*1 Direct the blanking mark side to face holder C (6). *2 Assembling direction for thrust plate (9)
8.)Assembling the thrust plate (13)
Install the thrust plate (13) onto planetary gear (12) so that the chamfer at the bolt bore section comes under the neck section of the bolt (14).
After the installation, install the bolt (14) with locktite applied on the thread section, and then tighten it at the specified torque.
Note:
a.Check that the assembling direction for the thrust plate (13) is correct. Otherwise, the neck section of the bolt is damaged, and the bolt will be broken. b.Wash the thread section of the bolt (14), degrease it and apply locktite on the bolt. c.Clean the bore for the screw on the flange (1-1) and degrease it well.
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9.)Assembling the sun gear (15)
After checking that the sun gear (15) has the snap ring (16) installed, install the sun gear (15) in the center of 4 planetary gears (12).
Note:
Assemble by engaging the teeth of the planetary gears (12) and those of the sun gear B (15).
*1 Install so that the chamfer (C2) side comes on the socket head bolt (14) side.