Link Belt 800LX EX Excavator Parts Manual 1029 - PDF DOWNLOAD

800LX - EX EXCAVATOR PARTS MANUAL

Printed in USA 3/2012 ®LBX and ®Link-Belt are regstered trademarks. Copyright 2012. All rights reserved. We are constantly improving our products, and therefore reserve the right to change designs and specifications.

MODEL SERIES BOOK NO. SERIAL NO.

_____800_______ __ LX Series____ _____1029______ _______________

800 LX Excavator Parts Manual

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LBX Company LLC

Preface G

This parts manual contains the service parts used in the LX excavators. Refer to the “Engine parts manual” issued separately for the engine service parts.

G

Only genuine “Link–Belt” parts and lubricants are recommended for service needs. The use of high quality genuine “Link–Belt” parts maintains your machine warranty.

I. Excavator Identification A.

Find the serial number plate located at the front of the machine on the right side of the operator’s cab platform (1). Write the following in the spaces below: The model number, serial number and manufacturer’s number of your excavator.

B.

In the event the serial number plate is not readable, the manufacturer’s number (2) is stamped on the upper revolving frame which can be used to identify the machine.

1

2

Excavator Identification S Model number

_________________________

S Serial number

_________________________

S Manufacturer’s number

_________________________

LBX Company LLC

II. How to order parts A.

When placing a parts order, always supply your authorized LBX Link–Belt distributor with the model number, serial number, manufacturer’s number of your excavator, and the part number and quantity of parts you are ordering.

B.

Illustrations in this manual are not necessarily an exact representation of the parts actual position or shape.

C.

Reference to the left or right side of the machine in this manual refers to the position when the operator is sitting in the seat and facing forward with the undercarriage drive sprockets facing towards the rear.

D.

The parts or part numbers described in this manual may be changed (including option parts), or deleted, without any prior notice.

III. Part Description Abbreviations A.

The following abbreviations are used for the part descriptions in this manual:

LH

Left Side

SPL

Special parts

RH

Right Side

REV

Swing Related part

T

Thickness

PRESS

Pressure

NO

Number

ASSY

Complete assembly part

OPT

Option

ATT

Attachment

HYD

Hydraulic

S/A

Subassembly part

IV. Parts Manual Overview A.

This parts manual consists of these instructions, parts index and individual parts pages.

B.

An explanation of the Index is below.

LX 210 PARTS INDEX 1

2

3

1.

Title of the parts page code

2.

Parts page code number

3.

Optional equipment for the excavator

4.

The manufacturer’s number of the excavator for which the page is used

5.

Model of the machine for which the index is used

LBX Company LLC

5

4

C.

An explanation of the individual parts page is below.

1

2

3

4

5

210Q3 01101-

6

7

8

9

10

11

12

1.

Title of the parts page

2.

Manufacturer’s number for which the parts page is used

3.

Parts page code number

13

14

15

4.

Parts page code edition

5.

Page number

6.

This is a reference number showing each part on the part page. The whole part assembly is shown in brackets [ ] on the illustration

7.

Part level and whether or not is has component parts. The number shows the level and the letter shows that it has components. For example: ITEM 1 2

COMPO 1A 2A

PART NO KAA1173 (contains component parts) KAA1174 (component part of KAA1173 but also contains component parts) KAA1195 (component part KAA1174) KAA1196 (component part KAA1174)

8.

3 3 4 3 Part number

9.

Japanese language description

10.

Part name

11.

Quantity of the part required per assembly

12.

Inner parts breakdown, an asterisk (*) appears in this column if there is a page in the inner part section

13.

Manufacturer’s number for which the part is used

LBX Company LLC

D.

14.

Interchangeability of a part Interchangeability between the part in the part number column and that in the replaceable part column is defined with the symbols as shown below: =: Replaceable part (15) can be used in lieu of the part entered in the part no (8).

Part entered in the part no can be also used in lieu of the replaceable part <: Replaceable part (15) can be used in lieu of the part entered in the part no (8).

Part entered in the part no cannot be used in lieu of the replaceable part /: Replaceable part (15) can be used in lieu of the part entered in the part no (8).

Replaceable part cannot be used in lieu of the part entered in the part no X: Part entered in the part no (8) cannot be used in lieu of the replaceable part. (15) Replaceable part cannot be used in lieu of the part entered in the part no

15.

Replacement part

An example of how to use the parts manual is below.

1

4

2

5 3

1.

An example of using this manual is as follows: the part you are looking for is the bracket that holds the solenoid valve.

2.

First go to the index and find the Area (1) of the machine that best corresponds to location of the part in the part index i.e. Controls & Lines.

3.

Locate the desired item under the selected section, i.e., Pilot Press & Return Line (2).

4.

Check the Manufacturer’s No. (3) to make sure the code is good for the machine you have i.e. 210Q3 01101– this code is good for all machines with 210Q3 01101 and above.

5.

Locate the corresponding code in the parts page code column, i.e. DJBC01L0023–00 001 (4).

6.

The column with OPT (5) shows if the parts on the page are standard for the excavator or an option (OPT).

LBX Company LLC

6

7

7.

After turning to the proper section of the Manual match up the Parts Page Code (6) with the parts page illustration and parts list page number.

8.

Locate the desired part on the parts illustration(7) from the appropriate parts page code.

8

9.

Turn to the parts list and match the item number (7) with the corresponding number on the parts list (8)

LBX Company LLC

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LBX Company LLC

800 LX Parts Index Title

Parts Page Code

OPT Manufacturer's No

LOWERS TRACTION EQUIPMENT LOWER FRAME TRACTION MOTOR LINE UPPER ROLLER TAKE-UP ROLLER LOWER ROLLER DOUBLE GROUSER SHOE 750 DOUBLE GROUSER SHOE 900 DOUBLE GROUSER SHOE 1100 DOUBLE GROUSER SHOE 650 LOWER UNDER COVER TRACK GUARD (DOUBLE) TRACK GUARD (FULL) CENTER JOINT CENTER JOINT RECOIL SPRING

DAA801L0009-00 DAE901L0022-00 DAK301L0014-00 DAN401L0007-00 DAN701L0009-00 DAP201L0012-00 DA02A0L0001-00 DA02A1L0001-00 DA02A2L0001-00 DA0220L0001-00 DA0301L0009-00 DA3803L0001-00 DA3804L0001-00 DA8901L0012-00 DA8901L0020-00 DA9401L0010-00

001 001 001 000 000 000 000 000 000 000 001 001 000 000 000 000

SWING FRAMES REVOLVING FRAME DBA201L0017-00 REVOLVING FRAME W/ REMOVEABLE CTWT DBA201L0030-00 BOLT DBC201L0001-00 GREASE LINE DBC401L0002-00 COUNTER WEIGHT DB0199L0009-00 COUNTER WEIGHT - REMOVEABLE DB0199L0018-00 UPPER UNDER COVER DB0201L0027-00 TURN TABLE BEARING DB1001L0011-00 CATWALK DB4601L0001-00 COUNTER WEIGHT EQUIPMENT DB7001L0001-00

001 001 000 000 001 000 000 000 001 001

OPT OPT OPT

OPT

OPT

OPT

OPT

800Q3 01102800Q3 01102800Q3 01102800Q3 01102800Q3 01102800Q3 01102800Q3 01102800Q3 01102800Q3 01102800Q3 01102800Q3 01102800Q3 01102800Q3 01102800Q3 01102-01107 800Q3 01108800Q3 01102-

800Q3 01102800Q3 01102800Q3 01102800Q3 01102800Q3 01102800Q3 01102800Q3 01102800Q3 01102800Q3 01102800Q3 01102-

REVOLVING EQUIPMENT REVOLVING EQUIPMENT

REVOLVING SHAFTS & CLUTCH DC4501L0019-00 002 DC4501L0037-00 000

800Q3 01102-01105 800Q3 01106-

FUEL LINE ENGINE (ISUZU) MUFFLER (STANDARD) RADIATOR (STANDARD) AIR CLEANER (ELEMENT) ENGINE STOP CONTROL FUEL TANK

ENGINES & POWER UNITS DHE001L0014-00 DH0101L0010-00 DH0201L0012-00 DH0301L0016-00 DH0602L0007-00 DH4201L0003-00 DH8101L0012-00

001 002 002 001 000 000 002

800Q3 01102800Q3 01102800Q3 01102800Q3 01102800Q3 01102800Q3 01102800Q3 01102-

DRAIN LINE DRAIN LINE

CONTROLS & HYD. LINES DJAH01L0020-00 DJAH01L0035-00

001 000

OPT

800Q3 01102800Q3 01102-

LBX800-01

Title BUCKET & ARM LINE PILOT LINE PILOT LINE PILOT PRESS.& RETURN LINE PILOT PRESS.& RETURN LINE BOOM LINE RETURN & OIL COOLER LINE SUMP TANK BYPASS FILTER FREE SWING LINE CONTROL VALVE CONTROL VALVE PILOT CONTROL LINE PILOT CONTROL LINE PILOT CONTROL LINE SINGLE ACTING CIRCUIT SINGLE ACTING CIRCUIT (S/V) MULTI-PURPOSE+3WAY VALVE MULTI-PURPOSE+3WAY VALVE(S/V) PLUG PLUG PLUG PLUG PLUG HYDRAULIC PUMP FLOOR MAT FLOOR MAT PRESSURE LINE SUCTION LINE SWING LINE TRACTION LINE DOUBLE ACTING CIRCUIT S/V SERVICE VALVE PORT RELIEF 1-PEDAL CONTROL 1-PEDAL CONTROL SERVICE VALVE CONTROL SERVICE VALVE CONTROL JOYSTICK CONTROL JOYSTICK CONTROL

DOG CHAIN SUNVISOR RAIN REFLECTOR CAB FRONT GUARD CAB FRONT GUARD COVER CAB HEAD GUARD CAB HEAD GUARD OPERATOR'S CAB OPERATOR'S CAB

Parts Page Code DJAQ01L0011-00 DJBA01L0048-00 DJBA01L0066-00 DJBC01L0029-00 DJBC01L0098-00 DJBV01L0014-00 DJEE01L0018-00 DJE701L0012-00 DJGJ01L0012-00 DJGX01L0005-00 DJG201L0030-00 DJG201L0044-00 DJHC01L0023-00 DJHC01L0072-00 DJHC01L0039-00 DJKX01L0017-00 DJKX01L0028-00 DJKZ01L0024-00 DJKZ01L0041-00 DJK401L0054-00 DJK401L0058-00 DJK401L0059-00 DJK401L0060-00 DJK401L0139-00 DJL901L0017-00 DJM101L0007-00 DJM101L0009-00 DJP801L0013-00 DJW001L0017-00 DJY601L0011-00 DJY901L0009-00 DJ0205L0010-00 DJ0301L0007-00 DJ4101L0001-00 DJ4101L0002-00 DJ5801L0003-00 DJ5801L0004-00 DJ6201L0020-00 DJ6201L0041-00 OPERATOR'S CAB & HOUSE DNB501L0005-00 DNB801L0001-00 DNC701L0001-00 DN0601L0002-00 DN0601L0003-00 DN2001L0001-00 DN4001L0007-00 DN4001L0011-00 DN4801L0020-00 DN4801L0047-00

000 002 001 001 000 000 001 000 001 000 000 001 001 000 002 001 001 001 001 000 001 001 001 000 001 001 001 001 000 000 001 001 000 000 000 003 001 001 000

000 000 001 000 001 002 001 000 001 000

OPT Manufacturer's No 800Q3 01102OPT 800Q3 01102OPT 800Q3 01102800Q3 01102-01107 800Q3 01108800Q3 01102800Q3 01102800Q3 01102800Q3 01102800Q3 01102800Q3 01102OPT 800Q3 01102800Q3 01102-01104 800Q3 01105OPT 800Q3 01102OPT 800Q3 01102-01104 OPT 800Q3 01105OPT 800Q3 01102-01104 OPT 800Q3 01105800Q3 01102800Q3 01102OPT 800Q3 01102OPT 800Q3 01102OPT 800Q3 01102800Q3 01102800Q3 01102OPT 800Q3 01102-01104 800Q3 01102800Q3 01102800Q3 01102800Q3 01102OPT 800Q3 01102OPT 800Q3 01102800Q3 01102-01104 800Q3 01105800Q3 01102OPT 800Q3 01102-01104 800Q3 01102OPT 800Q3 01102-

OPT OPT OPT OPT OPT OPT

800Q3 01102800Q3 01104800Q3 01104800Q3 01102800Q3 01102800Q3 01102800Q3 01102-01104 800Q3 01105800Q3 01102-01104 800Q3 01105-

LBX800-01

Title REAR STAND HOUSE CONSOLE BOX

Parts Page Code DN5501L0004-00 DN7301L0026-00 DN9901L0020-00

000 002 002

TOOLS TOOLS LUBRICATION PUMP PAINTING NAME PLATE NAME PLATE (ENGLISH) NAME PLATE (ENGLISH) NAME PLATE (ENGLISH) NAME PLATE (ENGLISH) NAME PLATE (ENGLISH) NAME PLATE (ENGLISH) REAR VIEW MIRROR SPARE PARTS KIT

ACCESSORIES & NAME PLATES DPF001L0004-00 001 DPF001L0007-00 000 DPU201L0001-00 000 DP0103L0049-00 001 DP0201L0006-00 001 DP0210L0006-00 000 DP0210L0007-00 000 DP0210L0008-00 001 DP0210L0015-00 001 DP0210L0024-00 001 DP0210L0081-00 000 DP0701L0013-00 000 DP5501L0005-00 000

DC-DC CONVERTER (12V10A) DC-DC CONVERTER (12V10A) SYSTEM MONITOR ELEC. PARTS & WIRE HARNESS ELEC. PARTS & WIRE HARNESS ELEC. PARTS & WIRE HARNESS BATTERY HORN (ELECTRIC) AM/FM RADIO HIGH BAND AIR CONDITIONER AIR CONDITIONER WORKING LIGHT WORKING LIGHT WINDOW WASHER CONTROLLER

ELECTRIC PARTS DRA801L0004-00 DRA801L0005-00 DRCC01L0005-00 DRJ401L0047-00 DRJ401L0048-00 DRJ401L0140-00 DRV001L0007-00 DRY003L0003-00 DR0103L0002-00 DR0205L0015-00 DR0205L0016-00 DR1801L0005-00 DR1801L0013-00 DR5001L0011-00 DR9901L0005-00

000 000 001 002 002 000 000 000 000 001 001 000 000 000 003

ARM (STANDARD) - 12' 0" (3.66 m) ARM (STANDARD) - 12' 0" (3.66 m) ARM (LONG) - 14' 7" (4.44 m) ARM (SUPER LONG) - 18' 5" (5.62 m) ARM (SHORT) 9" 9" (2.98 m) MASS EXC ARM (SHORT) 9" 9" (2.98 m) MASS EXC BOOM (BACK—HOE) STANDARD BOOM (BACK—HOE) STANDARD BOOM (BACK—HOE) STANDARD BOOM (SHORT) MASS EXCAVATOR BOOM (SHORT) MASS EXCAVATOR BOOM (SHORT) MASS EXCAVATOR

ATTACHMENTS (BACKHOE) DV0201L0028-00 DV0202L0022-00 DV0210L0033-00 DV0210L0034-00 DV0230L0026-00 DV0230L0027-00 DV0301L0033-00 DV0302L0034-00 DV0301L0067-00 DV0352L0001-00 DV0352L0002-00 DV0352L0003-00

002 001 001 001 001 001 001 001 001 001 001 001

OPT Manufacturer's No 800Q3 01102800Q3 01102800Q3 01102-

OPT OPT

OPT

OPT

OPT OPT OPT OPT OPT OPT OPT OPT OPT OPT

800Q3 01102-01104 800Q3 01105800Q3 01102-01104 800Q3 01102800Q3 01102-01104 800Q3 01102-01104 800Q3 01102800Q3 01102800Q3 01102800Q3 01102800Q3 01102800Q3 01102800Q3 01102-

800Q3 01106800Q3 01105800Q3 01102800Q3 01102800Q3 01102-01105 800Q3 01106800Q3 01102800Q3 01102800Q3 01102800Q3 01102800Q3 01102800Q3 01102-01105 800Q3 01106800Q3 01102800Q3 01102-

800Q3 01102800Q3 01102800Q3 01102800Q3 01102800Q3 01102800Q3 01102800Q3 01102800Q3 01102-01104 800Q3 01105800Q3 01102800Q3 01102-01104 800Q3 01105-

LBX800-01

Title BUCKET LINKAGE (STANDARD) OPTION LINE(BAR BASE) OPTION LINE(BAR BASE) OPTION LINE(BAR BASE) ARM CYLINDER LINE ARM CYLINDER LINE ARM CYLINDER LINE ARM CYLINDER LINE GREASE LINE - STD BOOM GREASE LINE - 12' 0" (3.66 m) ARM GREASE LINE - MASS EXC BOOM GREASE LINE - 9' 9" (2.98 m) ARM GREASE LINE - 14' 7" (4.44 m) ARM GREASE LINE - 18' 5" (5.62 m) ARM BUCKET CYLINDER LINE - 12' 0" (3.66 m) BUCKET CYLINDER LINE - 9' 9" (2.98 m) ARM BUCKET CYLINDER LINE - 14' 7" (4.44 m) ARM BUCKET CYLINDER LINE - 18' 5" (5.62 m) ARM BOOM CYLINDER LINE BOOM CYLINDER LINE

Parts Page Code DV0401L0022-00 DV0601L0038-00 DV0601L0039-00 DV0601L0009-00 DV4601L0047-00 DV4601L0056-00 DV4601L0058-00 DV4601L0090-00 DV5001L0008-00 DV5001L0010-00 DV5001L0013-00 DV5001L0014-00 DV5001L0015-00 DV5001L0016-00 DV5601L0049-00 DV5601L0066-00 DV5601L0074-00 DV5601L0075-00 DV6001L0019-00 DV6001L0032-00

000 001 001 000 000 000 000 000 000 000 000 000 000 001 000 000 000 000 000 000

OPT Manufacturer's No 800Q3 01102OPT 800Q3 01102OPT 800Q3 01102OPT 800Q3 01102800Q3 01102OPT 800Q3 01102OPT 800Q3 01102OPT 800Q3 01102800Q3 01102800Q3 01102OPT 800Q3 01102OPT 800Q3 01102OPT 800Q3 01102OPT 800Q3 01102800Q3 01102OPT 800Q3 01102OPT 800Q3 01102OPT 800Q3 01102800Q3 01102OPT 800Q3 01102-

LBX800-01

800 INNER PARTS INDEX Title PUMP;HYD MOTOR MOTOR CYL;HYD CYL;HYD CYL;HYD CYL;BOOM CYL;BOOM CYL;BOOM CYL;ARM CYL;ARM CYL;ARM CYL;ARM CYL;BUCKET CYL;BUCKET VALVE;CONTROL VALVE;SOLENOID VALVE;SOLENOID VALVE;SOLENOID VALVE;REMOTE CONT VALVE;REMOTE CONT VALVE;SPL VAVLE;SPL VALVE;STOP VALVE;CUSHION VALVE;CUSHION RADIATOR SEPARATOR;WATER SEPARATOR;WATER VALVE;CONTROL VALVE;REMOTE CTRL. VALVE;SOLENOID VALVE;SOLENOID VALVE;SHUTTLE VALVE;SELECTER

Parts Page Code ZAJ010L0007 ZAJ121L0005 ZAJ122L0004 ZAJ211L0002 ZAJ211L0005 ZAJ211L0006 ZAJ221L0003 ZAJ221L0008 ZAJ221L0100 ZAJ222L0001 ZAJ222L0022 ZAJ222L0023 ZAJ222L0061 ZAJ223L0002 ZAJ223L0003 ZAJ313L0008 ZAJ314L0003 ZAJ314L0007 ZAJ314L0010 ZAJ316L0003 ZAJ316L0005 ZAJ319L0008 ZAJ319L0009 ZAJ322L0001 ZAJ345L0001 ZAJ345L0007 ZAN320L0013 ZAN615L0002 ZAN615L0003 95- 8-166. 0 95- 16- 76. 0 95- 23- 10. 1 95- 23- 13. 1 95- 24- 4. 0 95- 27- 6. 0

OPT 003 001 001 000 000 000 001 001 000 001 000 000 000 001 001 000 001 000 000 001 000 000 000 000 000 001 001 000 000 000 001 002 001 001 000

Part No KUJ0309 KUA0282 KUC0017 KUB0156 KUB0154 KUB0155 KUV0139 KUV0140 KUV0186 KUV0006 KUV0270 KUV0242 KUV0321 KUV0114 KUV0007 KUJ0368 KHJ1728 KHJ2304 KUJ0288 KRJ5864 KTJ2034 KUV0266 KUV0271 KUV0311 KUJ0101 KUJ0387 KUH0113 KTH0594 KTH0672 KUJ0384 KTJ2035 KRJ3557 KHJ0659 KHJ0879 KHJ2184

LBX800-01

- W/ REMOVEABLE CTWT

- W/ REMOVEABLE CTWT

- REMOVEABLE

- REMOVEABLE

-12' 0" (3.66 m)

-12' 0" (3.66 m)

-12' 0" (3.66 m)

-12' 0" (3.66 m)

- 14' 7" (4.44 m)

- 14' 7" (4.44 m)

- 18' 5" (5.62 m)

- 18' 5" (5.62 m)

- 9' 9" (2.98 m) MASS EXC

- 9' 9" (2.98 m) MASS EXC

- 9' 9" (2.98 m) MASS EXC

- 9' 9" (2.98 m) MASS EXC

- STANDARD

- STANDARD

- STANDARD

- STANDARD

- STANDARD

- STANDARD

- MASS EXC

- MASS EXC

- MASS EXC

- MASS EXC

- MASS EXC

- MASS EXC

- STANDARD BOOM

- STANDARD BOOM

-12' 0" (3.66 m)

-12' 0" (3.66 m)

- MASS EXC BOOM

- MASS EXC BOOM

- 9' 9" (2.98 m) ARM

- 9' 9" (2.98 m) ARM

- 14' 7" (4.44 m)

- 14' 7" (4.44 m)

- 18' 5" (5.62 m)

- 18' 5" (5.62 m)

-12' 0" (3.66 m)

-12' 0" (3.66 m)

-9' 9" (2.98 m) ARM

-9' 9" (2.98 m) ARM

- 14' 7" (4.44 m)

- 14' 7" (4.44 m)

- 18' 5" (5.62 m)

- 18' 5" (5.62 m)

Book Number 1029 Printed in USA

800LX - EX EXCAVATOR PARTS MANUAL

800LX EXCAVATOR - PARTS MANUAL