Link Belt 210LX - EX Excavator Parts Manual 1017 - PDF DOWNLOAD

210LX - EX EXCAVATOR PARTS MANUAL

Printed in USA 3/2012 ®LBX and ®Link-Belt are regstered trademarks. Copyright 2012. All rights reserved. We are constantly improving our products, and therefore reserve the right to change designs and specifications.

MODEL SERIES BOOK NO. SERIAL NO.

______210_______ ____LX Series___ _____1017______ _______________

210 LX

Parts Manual

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LBX Company LLC

Preface G

This parts manual contains the service parts used in the LX excavators. Refer to the “Engine parts manual” issued separately for the engine service parts.

G

Only genuine “Link–Belt” parts and lubricants are recommended for service needs. The use of high quality genuine “Link–Belt” parts maintains your machine warranty.

I. Excavator Identification A.

Find the serial number plate located at the front of the machine on the right side of the operator’s cab platform (1). Write the following in the spaces below: The model number, serial number and manufacturer’s number of your excavator.

B.

In the event the serial number plate is not readable, the manufacturer’s number (2) is stamped on the upper revolving frame which can be used to identify the machine.

1

2

Excavator Identification S Model number

_________________________

S Serial number

_________________________

S Manufacturer’s number

_________________________

LBX Company LLC

II. How to order parts A.

When placing a parts order, always supply your authorized LBX Link–Belt distributor with the model number, serial number, manufacturer’s number of your excavator, and the part number and quantity of parts you are ordering.

B.

Illustrations in this manual are not necessarily an exact representation of the parts actual position or shape.

C.

Reference to the left or right side of the machine in this manual refers to the position when the operator is sitting in the seat and facing forward with the undercarriage drive sprockets facing towards the rear.

D.

The parts or part numbers described in this manual may be changed (including option parts), or deleted, without any prior notice.

III. Part Description Abbreviations A.

The following abbreviations are used for the part descriptions in this manual:

LH

Left Side

SPL

Special parts

RH

Right Side

REV

Swing Related part

T

Thickness

PRESS

Pressure

NO

Number

ASSY

Complete assembly part

OPT

Option

ATT

Attachment

HYD

Hydraulic

S/A

Subassembly part

IV. Parts Manual Overview A.

This parts manual consists of these instructions, parts index and individual parts pages.

B.

An explanation of the Index is below.

LX 210 PARTS INDEX 1

2

3

1.

Title of the parts page code

2.

Parts page code number

3.

Optional equipment for the excavator

4.

The manufacturer’s number of the excavator for which the page is used

5.

Model of the machine for which the index is used

LBX Company LLC

5

4

C.

An explanation of the individual parts page is below.

1

2

3

4

5

210Q3 01101-

6

7

8

9

10

11

12

1.

Title of the parts page

2.

Manufacturer’s number for which the parts page is used

3.

Parts page code number

13

14

15

4.

Parts page code edition

5.

Page number

6.

This is a reference number showing each part on the part page. The whole part assembly is shown in brackets [ ] on the illustration

7.

Part level and whether or not is has component parts. The number shows the level and the letter shows that it has components. For example: ITEM 1 2

COMPO 1A 2A

PART NO KAA1173 (contains component parts) KAA1174 (component part of KAA1173 but also contains component parts) KAA1195 (component part KAA1174) KAA1196 (component part KAA1174)

8.

3 3 4 3 Part number

9.

Japanese language description

10.

Part name

11.

Quantity of the part required per assembly

12.

Inner parts breakdown, an asterisk (*) appears in this column if there is a page in the inner part section

13.

Manufacturer’s number for which the part is used

LBX Company LLC

D.

14.

Interchangeability of a part Interchangeability between the part in the part number column and that in the replaceable part column is defined with the symbols as shown below: =: Replaceable part (15) can be used in lieu of the part entered in the part no (8).

Part entered in the part no can be also used in lieu of the replaceable part <: Replaceable part (15) can be used in lieu of the part entered in the part no (8).

Part entered in the part no cannot be used in lieu of the replaceable part /: Replaceable part (15) can be used in lieu of the part entered in the part no (8).

Replaceable part cannot be used in lieu of the part entered in the part no X: Part entered in the part no (8) cannot be used in lieu of the replaceable part. (15) Replaceable part cannot be used in lieu of the part entered in the part no

15.

Replacement part

An example of how to use the parts manual is below.

1

4

2

5 3

1.

An example of using this manual is as follows: the part you are looking for is the bracket that holds the solenoid valve.

2.

First go to the index and find the Area (1) of the machine that best corresponds to location of the part in the part index i.e. Controls & Lines.

3.

Locate the desired item under the selected section, i.e., Pilot Press & Return Line (2).

4.

Check the Manufacturer’s No. (3) to make sure the code is good for the machine you have i.e. 210Q3 01101– this code is good for all machines with 210Q3 01101 and above.

5.

Locate the corresponding code in the parts page code column, i.e. DJBC01L0023–00 001 (4).

6.

The column with OPT (5) shows if the parts on the page are standard for the excavator or an option (OPT).

LBX Company LLC

6

7

7.

After turning to the proper section of the Manual match up the Parts Page Code (6) with the parts page illustration and parts list page number.

8.

Locate the desired part on the parts illustration(7) from the appropriate parts page code.

8

9.

Turn to the parts list and match the item number (7) with the corresponding number on the parts list (8)

LBX Company LLC

Excavator Index Key DC-Revolving Equipment

DH-Engines

DV-Attachments

DA-Lowers

DN-Operator’s Cab & House

DB - Swing Frames DJ - Controls & Lines DP - Paint & Labels DR - Electrical Parts ZA - Inner Parts - Breakdown of all major components

210LX Parts Index Title TRACTION EQUIPMENT LOWER FRAME TRACTION MOTOR LINE UPPER ROLLER TAKE-UP ROLLER LOWER ROLLER GROUSER SHOE 800 SEAL GROUSER SHOE 900 SEAL GROUSER SHOE 600 GROUSER SHOE 700 GROUSER SHOE 800 GROUSER SHOE 600 SEAL GROUSER SHOE 700 SEAL LOWER UNDERCOVER CENTER GUARD CENTER JOINT RECOIL SPRING

Parts Page Code LOWERS DAA801L0003-00 DAE901L0021-00 DAK301L0007-00 DAN401L0014-00 DAN701L0004-00 DAP201L0007-00 DA02A5L0004-00 DA02B4L0002-00 DA0207L0003-00 DA0209L0003-00 DA0212L0003-00 DA0219L0010-00 DA0221L0004-00 DA0301L0001-00 DA0501L0002-00 DA8901L0006-00 DA9401L0009-00

OPT Manufacturer's No 000 000 000 000 002 001 000 000 000 000 000 000 000 000 001 000 002

REVOLVING FRAME REVOLVING FRAME REVOLVING FRAME COUNTER WEIGHT UPPER UNDERCOVER TURN TABLE BEARING

SWING FRAMES DBA201L0006-00 DBA201L0033-00 DBA201L0047-00 DB0199L0032-00 DB0201L0015-00 DB1001L0003-00

001 000 000 001 000 001

REVOLVING EQUIPMENT

REVOLVING SHAFTS & EQUIPMENT DC4501L0025-00 002 210Q3 01101-

FUEL LINE ENGINE (ISUZU) ENGINE (ISUZU) MUFFLER (STANDARD) RADIATOR (SWING OUT) AIR CLEANER (ELEMENT) AIR CLEANER (ELEMENT) ENGINE STOP CONTROL FUEL TANK

ENGINES DHE001L0005-00 DH0101L0008-00 DH0101L0019-00 DH0201L0004-00 DH0303L0001-00 DH0602L0001-00 DH0602L0020-00 DH4201L0001-00 DH8101L0004-00

002 000 002 001 001 000 000 001 002

DRAIN LINE DRAIN LINE BUCKET & ARM LINE PILOT LINE PILOT LINE PILOT LINE

CONTROL & LINES DJAH01L0005-00 DJAH01L0013-00 DJAQ01L0004-00 DJBA01L0017-00 DJBA01L0018-00 DJBA01L0024-00

000 000 000 002 002 002

OPT OPT OPT OPT OPT

210Q3 01101210Q3 01101210Q3 01101210Q3 01101210Q3 01101210Q3 01101210Q3 01466210Q3 01101210Q3 01101-01455 210Q3 01101-01455 210Q3 01101-01465 210Q3 01456210Q3 01456210Q3 01101210Q3 01101210Q3 01101210Q3 01101-

210Q3 01101-01119 210Q3 01253210Q3 01120-01252 210Q3 01101210Q3 01101210Q3 01101-

210Q3 01101210Q3 01101-01119 210Q3 01120 210Q3 01101210Q3 01101210Q3 01101-01119 210Q3 01120 210Q3 01101210Q3 01101-

OPT OPT OPT

210Q3 01101210Q3 01101210Q3 01101210Q3 01101210Q3 01101210Q3 01101-

210LX-02

Title PILOT LINE PILOT PRESS.& RETURN LINE BOOM LINE BOOM LINE BREAKER LINE BREAKER LINE S/V RETURN & OIL COOLER LINE SUMP TANK BYPASS FILTER FREE SWING LINE FREE SWING LINE CONTROL VALVE SERVICE VALVE MULTI-PURPOSE-&-3-WAY VALVE PLUG PLUG PLUG PLUG HYDRAULIC PUMP FLOOR MAT PRESSURE LINE SUCTION LINE SWING LINE TRACTION LINE DOUBLE ACTING CIRCUIT S/V JOYSTICK CONTROL JOYSTICK CONTROL JOYSTICK CONTROL

Parts Page Code DJBA01L0025-00 DJBC01L0023-00 DJBV01L0004-00 DJBV01L0012-00 DJCH01L0002-00 DJCH01L0003-00 DJEE01L0031-00 DJE701L0007-00 DJGJ01L0004-00 DJGX01L0002-00 DJGX01L0007-00 DJG201L0005-00 DJG301L0001-00 DJKZ01L0052-00 DJK401L0023-00 DJK401L0024-00 DJK401L0025-00 DJK401L0026-00 DJL901L0006-00 DJM101L0006-00 DJP801L0004-00 DJW001L0005-00 DJY601L0004-00 DJY901L0004-00 DJ0205L0001-00 DJ6201L0012-00 DJ6201L0018-00 DJ6201L0042-00

002 001 001 000 001 000 000 001 001 000 000 000 000 000 001 001 001 001 001 001 001 001 000 000 001 001 002 000

OPT Manufacturer's No OPT 210Q3 01101210Q3 01101210Q3 01101210Q3 01101OPT 210Q3 01101-01322 OPT 210Q3 01323210Q3 01101210Q3 01101210Q3 01101210Q3 01101-01302 210Q3 01303210Q3 01101OPT 210Q3 01101OPT 210Q3 01101210Q3 01101OPT 210Q3 01101OPT 210Q3 01101OPT 210Q3 01101210Q3 01101210Q3 01101210Q3 01101210Q3 01101210Q3 01101210Q3 01101OPT 210Q3 01101OPT 210Q3 01101210Q3 01101OPT 210Q3 01101-

DOG CHAIN CAB GUARD CAB FRONT GUARD CAB FRONT GUARD COVER STONE GUARD (FRONT) STONE GUARD (FRONT) OPERATOR'S CAB OPERATOR'S CAB REAR STAND HOUSE HOUSE CONSOLE BOX

OPERATOR'S CAB & HOUSE DNB501L0003-00 000 DN0501L0001-00 001 DN0601L0002-00 000 DN0601L0003-00 001 DN2001L0001-00 002 DN3703L0001-00 001 DN3703L0002-00 000 DN4801L0015-00 002 DN4801L0044-00 000 DN5501L0001-00 002 DN7301L0021-00 001 DN7301L0112-00 000 DN9901L0008-00 003

TOOLS PAINTING NAME PLATE (ENGLISH) NAME PLATE (ENGLISH) NAME PLATE (ENGLISH) NAME PLATE (ENGLISH)

ACCESSORIES & NAME PLATE DPF001L0006-00 000 DP0103L0044-00 002 DP0210L0010-00 000 DP0210L0015-00 001 OPT DP0210L0042-00 001 DP0210L0081-00 000

OPT OPT OPT OPT OPT OPT

210Q3 01101210Q3 01101210Q3 01101210Q3 01101210Q3 01101210Q3 01101210Q3 01101210Q3 01101-01267 210Q3 01268210Q3 01101210Q3 01101-01376 210Q3 01377210Q3 01101-

210Q3 01101210Q3 01101210Q3 01101210Q3 01101210Q3 01101210Q3 01101-

210LX-02

Title REAR VIEW MIRROR REAR VIEW MIRROR SPARE PARTS KIT

Parts Page Code DP0701L0003-00 DP0701L0012-00 DP5501L0003-00

001 000 000

ELECTRIC PARTS DC-DC CONVERTER DRA801L0001-00 DC-DC CONVERTER (12V10A) DRA801L0004-00 DC-DC CONVERTER (12V10A) DRA801L0005-00 SYSTEM MONITOR DRCC01L0005-00 ELEC. PARTS & WIRE HARNESS - CAB DRJ401L0031-00 ELEC. PARTS & WIRE HARNESS - FRAME DRJ401L0032-00 BATTERY DRV001L0005-00 HORN (ELECTRIC) DRY003L0003-00 AM/FM RADIO HIGH BAND DR0103L0002-00 HEATER - FRAME DR0201L0005-00 HEATER - CAB DR0201L0006-00 AIR CONDITIONER - FRAME DR0205L0005-00 AIR CONDITIONER - CAB DR0205L0010-00 WORKING LIGHT DR1801L0004-00 WORKING LIGHT DR1801L0009-00 WINDOW WASHER DR5001L0004-00 CONTROLLER DR9901L0005-00

001 000 000 001 002 002 000 000 000 001 001 002 001 000 000 000 003

ATTACHMENTS ARM (STANDARD) - 9'-10" (3.0 m) DV0201L0025-00 ARM (STANDARD) - 9'-10" (3.0 m) DV0202L0011-00 ARM (SHORT) - 7'-10" (2.40 m) DV0230L0019-00 ARM (SHORT) - 7'-10" (2.40 m) DV0230L0020-00 BOOM (BACK—HOE) DV0301L0004-00 BOOM (BACK—HOE) DV0302L0002-00 BUCKET LINKAGE (STANDARD) DV0401L0012-00 BUCKET LINKAGE (BUILD-UP) DV0402L0010-00 OPTION LINE(BAR BASE) - 7'-10" (2.40 m) DV0601L0006-00 OPTION LINE(BAR BASE) - 9'-10" (3.0 m) DV0601L0027-00 OPTION LINE(BAR BASE) - THUMB HYD. DV0604L0004-00 ARM CYLINDER LINE DV4601L0031-00 ARM CYLINDER LINE DV4601L0040-00 GREASE LINE DV5001L0002-00 BUCKET CYLINDER LINE - 9'-10" (3.0 m) DV5601L0047-00 BUCKET CYLINDER LINE - 7'-10" (2.40 m) DV5601L0048-00 BOOM CYLINDER LINE DV6001L0015-00 BOOM CYLINDER LINE DV6001L0018-00

000 000 000 000 001 001 001 001 001 001 000 001 000 000 000 000 001 000

OPT Manufacturer's No 210Q3 01101-01317 210Q3 01318210Q3 01101-

OPT OPT

OPT OPT

OPT OPT OPT OPT OPT OPT OPT OPT OPT

OPT OPT

210Q3 01101-01376 210Q3 01377210Q3 01377210Q3 01101210Q3 01101210Q3 01101210Q3 01101210Q3 01101210Q3 01101210Q3 01101210Q3 01101210Q3 01101210Q3 01101210Q3 01101-01317 210Q3 01318210Q3 01101210Q3 01101-

210Q3 01101210Q3 01101210Q3 01101210Q3 01101210Q3 01101210Q3 01101210Q3 01101210Q3 01101210Q3 01101210Q3 01101210Q3 01101210Q3 01101210Q3 01101210Q3 01101210Q3 01101210Q3 01101210Q3 01101210Q3 01101-

210LX-02

Title PUMP;HYD MOTOR - SWING MOTOR - SWING MOTOR - SWING CYL;BOOM CYL;BOOM CYL;BOOM CYL;ARM CYL;ARM CYL;ARM CYL;BUCKET VALVE;CONTROL VALVE;SOLENOID VALVE;REMOTE CONT VALVE;REMOTE CONT VALVE;SPL VALVE;SPL VALVE;DIRECTION VALVE;CUSHION VALVE;HOLDING MANIFOLD RADIATOR MOTOR;TRAVEL MOTOR;SWING CYL;BOOM (HBCV) VALVE;SOLENOID VALVE;SOLENOID VALVE;HOLDING VALVE;SELECTER

210 INNER PARTS Parts Page Code ZAJ010L0004 001 ZAJ122L0007 000 ZAJ122L0011 001 ZAJ122L0016 000 ZAJ221L0024 001 ZAJ221L0039 000 ZAJ221L0040 000 ZAJ222L0011 001 ZAJ222L0018 000 ZAJ222L0051 000 ZAJ223L0019 001 ZAJ313L0005 002 ZAJ314L0005 000 ZAJ316L0001 000 ZAJ316L0002 001 ZAJ319L0001 000 ZAJ319L0002 001 ZAJ327L0001 001 ZAJ345L0006 000 ZAJ362L0001 000 ZAJ914L0002 000 ZAN320L0003 001 95- 2- 80. 0 001 95- 5- 77. 0 001 95- 9-148. 0 000 95- 23- 10. 1 001 95- 23- 13. 1 001 95- 26- 48. 0 000 95- 27- 6. 0 000

OPT Part No KRJ6199 KRC0204 KRC0226 KRC0223 KRV2975 KRV3234 KRV3235 KRV2976 KRV3236 KRV3239 KRV3237 KRJ5753 KHJ1972 KRJ5803 KRJ5804 KRV2801 KRV2802 KHJ1609 KRJ6501 KHJ1340 KHJ1841 KRH1374 KRA1426 KRC0185 KRV3238 KRJ3557 KHJ0659 KBV1858 KHJ2184

210LX-02

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01455

01455

01465

- CAB

- CAB

- CAB

- CAB

- CAB

- CAB

- FRAME

- FRAME

- FRAME

- FRAME

- FRAME

- FRAME

- FRAME

- FRAME

- FRAME

- FRAME

- CAB

- CAB

- CAB

- CAB

- CAB

- CAB

- FRAME

- FRAME

- FRAME

- FRAME

- CAB

- CAB

- CAB

- CAB

- CAB

- CAB

- 9'-10" (3.0m)

- 9'-10" (3.0m)

- 9'-10" (3.0m)

- 9'-10" (3.0m)

- 7'-10" (2.4m)

- 7'-10" (2.4m)

- 7'-10" (2.4m)

- 7'-10" (2.4m)

- 7'-10" (2.4m)

- 7'-10" (2.4m)

- 9'-10" (3.0m)

- 9'-10" (3.0m)

- THUMB HYD

- THUMB HYD

- 9'-10" (3.0m)

- 9'-10" (3.0m)

- 7'-10" (2.4m)

- 7'-10" (2.4m)

; SWING

; SWING

; SWING

; SWING

; SWING

; SWING

; SWING

; SWING

Book Number 1017 Printed in USA

210LX - EX EXCAVATOR PARTS MANUAL

210LX EXCAVATOR - PARTS MANUAL