Link Belt 160LX - EX Excavator Parts Manual 1016 - PDF DOWNLOAD

160LX - EX EXCAVATOR PARTS MANUAL

Printed in USA 3/2012 ®LBX and ®Link-Belt are regstered trademarks. Copyright 2012. All rights reserved. We are constantly improving our products, and therefore reserve the right to change designs and specifications.

MODEL SERIES BOOK NO. SERIAL NO.

______160_______ ____LX Series___ _____1016______ _______________

160 LX

Parts Manual

This page left blank intentionally

LBX Company LLC

Preface G

This parts manual contains the service parts used in the LX excavators. Refer to the “Engine parts manual” issued separately for the engine service parts.

G

Only genuine “Link–Belt” parts and lubricants are recommended for service needs. The use of high quality genuine “Link–Belt” parts maintains your machine warranty.

I. Excavator Identification A.

Find the serial number plate located at the front of the machine on the right side of the operator’s cab platform (1). Write the following in the spaces below: The model number, serial number and manufacturer’s number of your excavator.

B.

In the event the serial number plate is not readable, the manufacturer’s number (2) is stamped on the upper revolving frame which can be used to identify the machine.

1

2

Excavator Identification S Model number

_________________________

S Serial number

_________________________

S Manufacturer’s number

_________________________

LBX Company LLC

II. How to order parts A.

When placing a parts order, always supply your authorized LBX Link–Belt distributor with the model number, serial number, manufacturer’s number of your excavator, and the part number and quantity of parts you are ordering.

B.

Illustrations in this manual are not necessarily an exact representation of the parts actual position or shape.

C.

Reference to the left or right side of the machine in this manual refers to the position when the operator is sitting in the seat and facing forward with the undercarriage drive sprockets facing towards the rear.

D.

The parts or part numbers described in this manual may be changed (including option parts), or deleted, without any prior notice.

III. Part Description Abbreviations A.

The following abbreviations are used for the part descriptions in this manual:

LH

Left Side

SPL

Special parts

RH

Right Side

REV

Swing Related part

T

Thickness

PRESS

Pressure

NO

Number

ASSY

Complete assembly part

OPT

Option

ATT

Attachment

HYD

Hydraulic

S/A

Subassembly part

IV. Parts Manual Overview A.

This parts manual consists of these instructions, parts index and individual parts pages.

B.

An explanation of the Index is below.

LX 210 PARTS INDEX 1

2

3

1.

Title of the parts page code

2.

Parts page code number

3.

Optional equipment for the excavator

4.

The manufacturer’s number of the excavator for which the page is used

5.

Model of the machine for which the index is used

LBX Company LLC

5

4

C.

An explanation of the individual parts page is below.

1

2

3

4

5

210Q3 01101-

6

7

8

9

10

11

12

1.

Title of the parts page

2.

Manufacturer’s number for which the parts page is used

3.

Parts page code number

13

14

15

4.

Parts page code edition

5.

Page number

6.

This is a reference number showing each part on the part page. The whole part assembly is shown in brackets [ ] on the illustration

7.

Part level and whether or not is has component parts. The number shows the level and the letter shows that it has components. For example: ITEM 1 2

COMPO 1A 2A

PART NO KAA1173 (contains component parts) KAA1174 (component part of KAA1173 but also contains component parts) KAA1195 (component part KAA1174) KAA1196 (component part KAA1174)

8.

3 3 4 3 Part number

9.

Japanese language description

10.

Part name

11.

Quantity of the part required per assembly

12.

Inner parts breakdown, an asterisk (*) appears in this column if there is a page in the inner part section

13.

Manufacturer’s number for which the part is used

LBX Company LLC

D.

14.

Interchangeability of a part Interchangeability between the part in the part number column and that in the replaceable part column is defined with the symbols as shown below: =: Replaceable part (15) can be used in lieu of the part entered in the part no (8).

Part entered in the part no can be also used in lieu of the replaceable part <: Replaceable part (15) can be used in lieu of the part entered in the part no (8).

Part entered in the part no cannot be used in lieu of the replaceable part /: Replaceable part (15) can be used in lieu of the part entered in the part no (8).

Replaceable part cannot be used in lieu of the part entered in the part no X: Part entered in the part no (8) cannot be used in lieu of the replaceable part. (15) Replaceable part cannot be used in lieu of the part entered in the part no

15.

Replacement part

An example of how to use the parts manual is below.

1

4

2

5 3

1.

An example of using this manual is as follows: the part you are looking for is the bracket that holds the solenoid valve.

2.

First go to the index and find the Area (1) of the machine that best corresponds to location of the part in the part index i.e. Controls & Lines.

3.

Locate the desired item under the selected section, i.e., Pilot Press & Return Line (2).

4.

Check the Manufacturer’s No. (3) to make sure the code is good for the machine you have i.e. 210Q3 01101– this code is good for all machines with 210Q3 01101 and above.

5.

Locate the corresponding code in the parts page code column, i.e. DJBC01L0023–00 001 (4).

6.

The column with OPT (5) shows if the parts on the page are standard for the excavator or an option (OPT).

LBX Company LLC

6

7

7.

After turning to the proper section of the Manual match up the Parts Page Code (6) with the parts page illustration and parts list page number.

8.

Locate the desired part on the parts illustration(7) from the appropriate parts page code.

8

9.

Turn to the parts list and match the item number (7) with the corresponding number on the parts list (8)

LBX Company LLC

Excavator Index Key DC-Revolving Equipment

DH-Engines

DV-Attachments

DA-Lowers

DN-Operator’s Cab & House

DB - Swing Frames DJ - Controls & Lines DP - Paint & Labels DR - Electrical Parts ZA - Inner Parts - Breakdown of all major components

160LX Parts Index Title TRACTION EQUIPMENT TRACTION EQUIPMENT LOWER FRAME TRACTION MOTOR LINE UPPER ROLLER TAKE-UP ROLLER LOWER ROLLER GROUSER SHOE 900 SEAL GROUSER SHOE 600 GROUSER SHOE 700 GROUSER SHOE 600 SEAL GROUSER SHOE 700 SEAL LOWER UNDERCOVER CENTER GUARD CENTER JOINT RECOIL SPRING

Parts Page Code LOWERS DAA801L0008-00 DAA801L0013-00 DAE901L0020-00 DAK301L0016-00 DAN401L0014-00 DAN701L0004-00 DAP201L0003-00 DA02B4L0004-00 DA0207L0006-00 DA0209L0007-00 DA0219L0013-00 DA0221L0007-00 DA0301L0004-00 DA0501L0002-00 DA8901L0007-00 DA9401L0008-00

OPT Manufacturer's No 000 000 001 000 000 002 001 000 000 000 000 000 000 001 000 001

REVOLVING FRAME REVOLVING FRAME COUNTER WEIGHT COUNTER WEIGHT UPPER UNDERCOVER TURN TABLE BEARING

SWING FRAMES DBA201L0014-00 DBA201L0031-00 DB0199L0007-00 DB0199L0031-00 DB0201L0016-00 DB1001L0010-00

000 002 000 001 002 001

REVOLVING EQUIPMENT

REVOLVING SHAFTS & EQUIPMENT DC4501L0022-00 001 160Q3 01124-

FUEL LINE ENGINE (ISUZU) MUFFLER (STANDARD) RADIATOR (STANDARD) BATTERY AIR CLEANER (ELEMENT) ENGINE STOP CONTROL FUEL TANK

ENGINES DHE001L0011-00 DH0101L0009-00 DH0201L0006-00 DH0301L0014-00 DH0401L0001-00 DH0602L0002-00 DH4201L0002-00 DH8101L0008-00

001 002 002 001 000 001 000 002

160Q3 01101160Q3 01101160Q3 01101160Q3 01101160Q3 01101160Q3 01101160Q3 01101160Q3 01101-

DRAIN LINE DRAIN LINE DRAIN LINE BUCKET & ARM LINE PILOT LINE PILOT LINE PILOT LINE

CONTROL & LINES DJAH01L0018-00 DJAH01L0067-00 DJAH01L0068-00 DJAQ01L0010-00 DJBA01L0030-00 DJBA01L0039-00 DJBA01L0040-00

000 003 001 001 000 001 000

160Q3 01101-01152 160Q3 01153160Q3 01153160Q3 01101160Q3 01101160Q3 01101160Q3 01127-

OPT OPT OPT

160Q3 01101-01101 160Q3 01102160Q3 01101160Q3 01102160Q3 01101160Q3 01101160Q3 01101160Q3 01127160Q3 01101-01237 160Q3 01101-01237 160Q3 01238160Q3 01238160Q3 01101160Q3 01101160Q3 01101160Q3 01101-

160Q3 01101-01152 160Q3 01153160Q3 01101-01126 160Q3 01127160Q3 01101160Q3 01101-

OPT OPT OPT

LBX160-01

Title PILOT PRESS.& RETURN LINE PILOT PRESS.& RETURN LINE BOOM LINE BOOM LINE RETURN & OIL COOLER LINE SUMP TANK SUMP TANK BYPASS FILTER FREE SWING LINE CONTROL VALVE SINGLE ACTING CIRCUIT SINGLE ACTING CIRCUIT SINGLE ACTING CIRCUIT S/V MULTI-PURPOSE-&-3-WAY VALVE MULTI-PURPOSE-&-3-WAY VALVE MULTI-PURPOSE-&-3-WAY VALVE S/V PLUG PLUG PLUG PLUG PLUG PLUG HYDRAULIC PUMP HYDRAULIC PUMP FLOOR MAT FLOOR MAT PRESSURE LINE PRESSURE LINE SUCTION LINE SUCTION LINE SWING LINE TRACTION LINE DOUBLE ACTING CIRCUIT S/V DOUBLE ACTING CIRCUIT S/V SERVICE VALVE CONTROL JOYSTICK CONTROL JOYSTICK CONTROL JOYSTICK CONTROL JOYSTICK CONTROL

DOG CHAIN SUNVISOR RAIN REFLECTOR CAB GUARD CAB GUARD CAB FRONT GUARD CAB FRONT GUARD COVER STONE GUARD (FRONT) STONE GUARD (FRONT)

Parts Page Code DJBC01L0026-00 DJBC01L0097-00 DJBV01L0013-00 DJBV01L0023-00 DJEE01L0016-00 DJE701L0010-00 DJE701L0024-00 DJGJ01L0009-00 DJGX01L0004-00 DJG201L0029-00 DJKX01L0012-00 DJKX01L0021-00 DJKX01L0037-00 DJKZ01L0017-00 DJKZ01L0029-00 DJKZ01L0048-00 DJK401L0019-00 DJK401L0020-00 DJK401L0021-00 DJK401L0022-00 DJK401L0085-00 DJK401L0086-00 DJL901L0014-00 DJL901L0039-00 DJM101L0006-00 DJM101L0007-00 DJP801L0011-00 DJP801L0028-00 DJW001L0015-00 DJW001L0053-00 DJY601L0010-00 DJY901L0008-00 DJ0205L0004-00 DJ0205L0009-00 DJ5801L0003-00 DJ6201L0010-00 DJ6201L0015-00 DJ6201L0024-00 DJ6201L0043-00

000 000 000 000 002 000 000 002 000 001 001 000 000 001 000 000 000 000 000 000 000 000 000 001 001 001 000 001 000 000 001 001 000 001 003 002 001 001 000

OPT Manufacturer's No 160Q3 01101-01152 160Q3 01153160Q3 01101-01123 160Q3 01124160Q3 01101160Q3 01101-01152 160Q3 01153160Q3 01101160Q3 01101160Q3 01101OPT 160Q3 01101-01113 OPT 160Q3 01114-01179 OPT 160Q3 01180OPT 160Q3 01101-01113 OPT 160Q3 01114-01179 OPT 160Q3 01180160Q3 01101OPT 160Q3 01101-01113 OPT 160Q3 01101-01113 OPT 160Q3 01101OPT 160Q3 01114OPT 160Q3 01114160Q3 01101-01152 160Q3 01153160Q3 01180OPT 160Q3 01101-01179 160Q3 01101-01152 160Q3 01153160Q3 01101-01152 160Q3 01153160Q3 01101160Q3 01101OPT 160Q3 01101-01101 OPT 160Q3 01114OPT 160Q3 01101-01179 160Q3 01101-01101 OPT 160Q3 01180160Q3 01102OPT 160Q3 01180-

OPERATOR'S CAB & HOUSE DNB501L0003-00 000 DNB801L0001-00 000 DNC701L0001-00 001 DN0501L0001-00 001 DN0501L0002-00 000 DN0601L0002-00 000 DN0601L0003-00 001 DN2001L0001-00 002 DN3703L0001-00 001 DN3703L0002-00 000

160Q3 01101160Q3 01127160Q3 01127160Q3 01127160Q3 01127160Q3 01127160Q3 01127160Q3 01101160Q3 01127-01165 160Q3 01127-01165

OPT OPT OPT OPT OPT OPT OPT OPT

LBX160-01

Title OPERATOR'S CAB REAR STAND HOUSE HOUSE CONSOLE BOX

TOOLS PAINTING NAME PLATE (ENGLISH) NAME PLATE (ENGLISH) NAME PLATE (ENGLISH) NAME PLATE (ENGLISH) NAME PLATE (LBCE) REAR VIEW MIRROR REAR VIEW MIRROR SPARE PARTS KIT

Parts Page Code DN4801L0044-00 DN5501L0001-00 DN7301L0023-00 DN7301L0124-00 DN9901L0008-00

OPT Manufacturer's No 160Q3 01101160Q3 01101160Q3 01101-01152 160Q3 01153160Q3 01101-

ACCESSORIES & NAME PLATE DPF001L0003-00 000 DP0103L0047-00 003 DP0210L0009-00 000 OPT DP0210L0010-00 000 OPT DP0210L0015-00 001 OPT DP0210L0081-00 000 OPT DP0211L0002-00 001 DP0701L0003-00 001 DP0701L0012-00 000 DP5501L0004-00 000

ELECTRIC PARTS DC-DC CONVERTER DRA801L0001-00 DC-DC CONVERTER (12V10A) DRA801L0005-00 SYSTEM MONITOR DRCC01L0005-00 ELEC. PARTS & WIRE HARNESS - CAB DRJ401L0031-00 ELEC. PARTS & WIRE HARNESS - FRAME DRJ401L0042-00 ELEC. PARTS & WIRE HARNESS - FRAME DRJ401L0138-00 HORN (ELECTRIC) DRY003L0003-00 AM/FM RADIO HIGH BAND DR0103L0002-00 HEATER - CAB DR0201L0006-00 HEATER - FRAME DR0201L0009-00 AIR CONDITIONER - CAB DR0205L0010-00 AIR CONDITIONER - FRAME DR0205L0013-00 WORKING LIGHT DR1801L0004-00 WORKING LIGHT DR1801L0009-00 WINDOW WASHER DR5001L0010-00 CONTROLLER DR9901L0002-00 CONTROLLER DR9901L0005-00

ARM (STANDARD) - 8'-10" (2.70 m) ARM (STANDARD) - 8'-10" (2.70 m) ARM (STANDARD) - 8'-10" (2.70 m) ARM (STANDARD) - 8'-10" (2.70 m) ARM (LONG) - 10'-0" (3.05 m) ARM (LONG) - 10'-0" (3.05 m) ARM (LONG) - 10'-0" (3.05 m) ARM (LONG) - 10'-0" (3.05 m) ARM (LONG) - 10'-0" (3.05 m) BOOM (BACK—HOE) BOOM (BACK—HOE)

001 002 000 000 003

ATTACHMENTS DV0201L0024-00 DV0201L0061-00 DV0202L0010-00 DV0202L0025-00 DV0210L0021-00 DV0210L0022-00 DV0210L0040-00 DV0210L0041-00 DV0210L0065-00 DV0301L0017-00 DV0301L0044-00

001 000 001 003 000 001 000 000 001 002 001 002 000 000 000 001 003

000 000 000 000 000 000 000 000 000 000 000

OPT OPT

OPT OPT

OPT OPT OPT OPT OPT OPT OPT

160Q3 01101160Q3 01101160Q3 01101-01179 160Q3 01180160Q3 01127160Q3 01127160Q3 01101160Q3 01101-01176 160Q3 01177160Q3 01101-

160Q3 01101-01204 160Q3 01205160Q3 01101160Q3 01101160Q3 01101-01152 160Q3 01153160Q3 01101160Q3 01101160Q3 01101160Q3 01101160Q3 01101160Q3 01101160Q3 01101-01176 160Q3 01177160Q3 01101160Q3 01101-01125 160Q3 01126-

160Q3 01101-01101 160Q3 01102160Q3 01101-01101 160Q3 01114160Q3 01101-01101 160Q3 01101-01101 160Q3 01102160Q3 01114160Q3 01102-01113 160Q3 01101-01101 160Q3 01102-

LBX160-01

Title BOOM (BACK—HOE) BOOM (BACK—HOE) BUCKET LINKAGE (STANDARD) BUCKET LINKAGE (BUILD-UP) OPTION LINE(BAR BASE) - 8'-10" (2.70 m) OPTION LINE(BAR BASE) - 10'-0" (3.05 m) OPTION LINE(BAR BASE) - 8'-10" (2.70 m) OPTION LINE(BAR BASE) - 10'-0" (3.05 m) OPTION LINE(BAR BASE) - THUMB HYD. ARM CYLINDER LINE ARM CYLINDER LINE GREASE LINE BUCKET CYLINDER LINE - 8'-10" (2.70 m) BUCKET CYLINDER LINE - 10'-0" (3.05 m) BOOM CYLINDER LINE BOOM CYLINDER LINE CLAMP

Parts Page Code DV0302L0012-00 DV0302L0019-00 DV0401L0014-00 DV0402L0011-00 DV0601L0025-00 DV0601L0026-00 DV0601L0055-00 DV0601L0056-00 DV0604L0005-00 DV4601L0039-00 DV4601L0072-00 DV5001L0007-00 DV5601L0045-00 DV5601L0046-00 DV6001L0017-00 DV6001L0044-00 DV9901L0004-00

000 000 000 000 000 000 000 000 000 000 000 000 000 000 000 000 000

OPT Manufacturer's No OPT 160Q3 01101-01101 OPT 160Q3 01102160Q3 01101OPT 160Q3 01101OPT 160Q3 01101-01113 OPT 160Q3 01101-01113 OPT 160Q3 01114OPT 160Q3 01114OPT 160Q3 01101160Q3 01101OPT 160Q3 01127160Q3 01101160Q3 01101OPT 160Q3 01101160Q3 01101OPT 160Q3 01127OPT 160Q3 01101-01113

LBX160-01

160LX INNER PARTS INDEX Title VALVE;HOLDING PUMP;HYD PUMP;HYD MOTOR - TRAVEL MOTOR - SWING CYL;BOOM CYL;BOOM CYL;BOOM CYL;BOOM CYL;ARM CYL;ARM CYL;BUCKET VALVE;CONTROL VALVE;SOLENOID VALVE;REMOTE CONT VALVE;REMOTE CONT VALVE;REMOTE CONT VALVE; SPL VALVE; SPL VALVE; DIRECTION VALVE;CUSHION VALVE;CUSHION VALVE;CUSHION VALVE;HOLDING MANIFOLD MANIFOLD RADIATOR MOTOR;SWING VALVE;CONTROL VALVE;SELECTOR VALVE;SOLENOID VALVE;SOLENOID

Parts Page Code ZAJ010L0019 ZAJ010L0036 ZAJ121L0006 ZAJ122L0013 ZAJ221L0042 ZAJ221L0043 ZAJ221L0054 ZAJ221L0055 ZAJ222L0019 ZAJ222L0029 ZAJ223L0020 ZAJ313L0043 ZAJ314L0005 ZAJ316L0002 ZAJ316L0003 ZAJ316L0004 ZAJ319L0003 ZAJ319L0004 ZAJ327L0001 ZAJ345L0002 ZAJ345L0015 ZAJ345L0016 ZAJ362L0002 ZAJ914L0001 ZAJ914L0002 ZAN320L0007 95- 5- 77. 0 95- 8-164. 0 95- 27- 6. 0 95- 23- 10. 1 95- 23- 13. 1

002 002 002 001 001 001 001 001 001 000 001 001 000 002 001 000 001 001 001 001 000 000 000 000 000 001 002 001 000 002 001

OPT Part No KLV0471 KLJ0638 KLJ0496 KLA0156 KLC0024 KLV0306 KLV0307 KLV0351 KLV0352 KLV0308 KLV0353 KLV0309 KLJ0650 KHJ1972 KRJ5804 KRJ5864 KNJ2557 KLV0355 KLV0356 KHJ1609 KHJ1399 KNJ2902 KNJ2951 KHJ1473 KHJ1842 KHJ1841 KNH0830 KRC0185 KNC0058 KRJ3557 KHJ0659 KHJ2184

LBX160-01

01101

01237

01237

01152

01152

01152

01152

01123

- CAB

- CAB

- CAB

- CAB

- CAB

- CAB

-FRAME

-FRAME

-FRAME

-FRAME

-FRAME

-FRAME

-FRAME

-FRAME -FRAME

-FRAME

-FRAME

-FRAME

-FRAME

-FRAME

-FRAME

-FRAME

- CAB

- CAB

- CAB

- CAB

- CAB

- CAB

- FRAME

- FRAME

- CAB

- CAB

- CAB

- CAB

- CAB

- CAB

- FRAME

- FRAME

- FRAME

- FRAME

8'-10" (2.70 m)

8'-10" (2.70 m)

8'-10" (2.70 m)

8'-10" (2.70 m)

8'-10" (2.70 m)

8'-10" (2.70 m)

8'-10" (2.70 m)

8'-10" (2.70 m)

10'-0" (3.05 m)

10'-0" (3.05 m)

10'-0" (3.05 m)

10'-0" (3.05 m)

10'-0" (3.05 m)

10'-0" (3.05 m)

10'-0" (3.05 m)

10'-0" (3.05 m)

10'-0" (3.05 m)

10'-0" (3.05 m)

8'-10" (2.70 m)

8'-10" (2.70 m)

10'-0" (3.05 m)

10'-0" (3.05 m)

8'-10" (2.70 m)

8'-10" (2.70 m)

10'-0" (3.05 m)

10'-0" (3.05 m)

THUMB HYD.

THUMB HYD.

8'-10" (2.70 m)

8'-10" (2.70 m)

10'-0" (3.05 m)

10'-0" (3.05 m)

- TRAVEL

- TRAVEL

- TRAVEL

- TRAVEL

- TRAVEL

- TRAVEL

-SWING

-SWING

-SWING

-SWING

Book Number 1016 Printed in USA

160LX - EX EXCAVATOR PARTS MANUAL

160LX EXCAVATOR - PARTS MANUAL