Linde Diesel Forklift Truck 391 Series: H14, H16, H18, H20 Operating Manual (User Manual)

Table of contents

1 Introduction

2

Your forklift truck

2

Intended use

3

Impermissible use

4

Description of use and climatic conditions

4

Symbols used

5

Technical description

5

Receiving the industrialtruck

7

Legal requirements for placing on the market

8

Safety Safety guidelines

3

Residual risks

11

Stability

12

In the case of tip-over

12

Handling consumables

12

Competent person

13

Regulations

13

Fit attachments

14

Fork carriage emergency lowering

17

Emergency exit with attached rear window

18

Overview Identification plates

4

10

22

Truck overview

24

Operating elements

25

Display unit

26

Switch panel

33

Operation Service plan before initial commissioning

36

Instructions for running-in

36

Pre-shift checks

37

Operating Instructions- 391 807 10 01 EN -06/2013

III

Table of contents

Standard equipment Entering and exiting the truck Adjusting the driver's seat Adjusting the steering column Setting the clock Seat belt Starting and stopping the internal combustion engine (dual-pedal operation) Driving (dual-pedal operation) Starting and stopping the internal combustion engine (single-pedal operation) Driving (single-pedal operation) Steering system

Brake system horn Joystick with central lever operation Joystick with single lever operation

IV

38 38 38 42 42 43 45 48 51 55 58 58 60 61 66

Special equipment Joystick with central lever operation and 3rd auxiliary hydraulics without toggle switch Joystick with single lever operation and toggle switch-controlled 3rd auxiliary hyÂŹ draulics Depressurisation Adjusting the driver's seat equipped with air suspension Adjusting the driver's seat with rotating device Driver's cabin Lighting BlueSpot Windscreen wiper Window heater Heating system, air conditioning Regenerating the particle filter Regenerating the changing particle filter Linde Forklift Data Management (LFM) Mast positioning

78 84 84 86 88 88 91 92 95 95 98 101 104 110

Working underload Before taking up load Adjusting the fork arm distance Picking up a load Travelling with load Setting down loads Towing device

112 112 113 114 115 116 116

72 72

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5

Before leaving the truck

118

Loading/Transporting Removing the lift mast Driving without the lift mast Loading the crane Transportation by lorry or low-bed semi-trailer

119 119 119 119 120

Maintenance General information

122

Inspection and maintenance data

123

Recommendations for consumables

124

Inspection and maintenance overview Service plan as required 1000 h service plan 3000 h Service plan 6000 h Service plan 9000 h Service plan

127 127 128 130 133 136

Engine Checking the engine oil level Changing the engine oil and engine oil filter Fuel Draining water from the fuel filter Changing the fuel filter Cleaning the fuel tank ventilation hose Checking the coolant level Changing the coolant Checking the coolant concentration Cleaning the water cooler and hydraulic oil cooler, and checking them for leaks Checking the condition and secure positioning of the engine support and engine mounting ChecktheconditionoftheV-ribbedbelt Changing the V-ribbed belt Changing the toothed belt and tensioning pulley Changing the water pump Checking the toothed belt drive Changing the air filter cartridge Changing the air filter safety cartridge Check the dust discharge valve Cleaning the prefilter (special equipment) Cleaning the oil bath air filter (special equipment)

139 139 140 143 145 145 147 147 148 150 152

Operating Instructions- 391 807 1001 EN-06/2013

154 154 155 156 156 156 156 157 159 160 160 V

Table of contents

Change the oil in the oil bath air cleaner (Optional)

Check the intake and exhaust pipes for leaks Checking the particle filter system Draining water from the water trap at the changing particle filter (special equipÂŹ ment) Cleaning the water trap at the changing particle filter (special equipment) Cleaning the pressure control device at the changing particle filter (special equipÂŹ ment)

163 163

164

Gearbox Drive axle and wheel motors: Checking mounting Checking and adjusting the side stops on the drive axle Checking the drive axle bearings for wear Checking the mounting of the hydraulic pump on the engine

165 165 166 166 167

Chassis, bodywork and fittings Cleaning the truck Bonnet Floorplate Maintaining the heating system and air conditioning (special equipment) Checking the condition and correct function ofthe seat belt Chassis: Checking the mounting Checking and oiling the bearing points and joints Topping up the washer system container (special equipment)

168 168 168 170 171 172 174 175 176

Chassis frame Wheelchange Tighten the wheel bolts Checking the tyres for damage and foreign objects Checking the tyre pressure Checking the condition ofthe antistatic belt Cleaning and lubricating the steering axle, checking the mounting

177 177 177 178 178 180 180

Controls

181 181 181 182

Checking the parking brake for correct operation Checking the pedal group

Checking the bellows at the actuating lever

VI

161 162 162

Electrics Check the condition and secure positioning of electric cables, cable connectors and connections Battery: condition check, disposal

183

Hydraulics Checking the oil level in the hydraulic system Changing the hydraulic oil Hydraulic system: changing the filter

185 185 186 188

183 183

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Checking the bleeder valve on the hydraulic tank for correct function

Check the hydraulic system for leaks Checking the tilt cylinder bearings for wear

Checkthemountingofthetiltcylinders Checking the hose carriage Checking the pre-load of the double hoses

191 192 193 193 193 195

Load lift system 196 Working on the lift mast and at the front of the truck 196 199 Cleaning and spraying the lift mast chain Checking the mounting, condition and function of the lift mast, lift mast chains, lift cylinders and end stops 200 Adjusting the lift mast chain 200 202 Checking the fork arms and fork arm safety devices Cleaning and lubricating the sideshift (special equipment), checking the fastening .... 203 Checking the sideshift (special equipment) for wear 204 Cleaning and lubricating the fork prong positioner (special equipment), checking the mounting 204 Checking the fork prong positioner (special equipment) for wear 205

Self-help Open cover of electrical system Fuses for basic and special equipment Main fuses in the engine compartment Diagnostics connector Malfunctions during operation Malfunctions, causes and remedies: Diesel engine Malfunctions, causes and remedies — hydraulic system Jump start Towing

206 206 207 208 209 210

Shutting down Shutting down the truck Disposal of old trucks

222 222 223

Operating Instructions- 391 807 10 01 EN -06/2013

212 215 217 218

VII

Table of contents

6

VIII

Technical data Overview of dimensions

226

TypesheetH14D

227

Type sheet H16D

230

Type sheet H18D

233

Type sheet H20D

236

Type sheet H20D-CT/600

239

Lift mast data model 181

242

Truck configuration

243

Tyre variants and rim sizes

244

Load capacity diagrams

245

Additional capacity rating plate for attachments

246

Noise emission values

247

Vibration characteristic values for bodily vibrations

248

Operating Instructions - 3918071001EN-06/2013

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