Liebherr LTM 1100-2 Mobile Crane Training Documentation Manual - PDF DOWNLOAD

Training Documentation LTM 1100/2 Outline of components with identification (BMK) TECHNICAL DATA: • max. lifting capacity at 2,5m radius: • max. height under hook w. biparted jib: • max. radius with biparted jib: • length of telescopic boom: • counterweight variants: (11,5t, 15t, 26t, 35t)

100 t 72 m 64 m 11,5 - 52 m max. 35 t

COMPONENTS: • Driving engine on carrier: Liebherr: D 9408 TI-E, A5, P= 400 kW / 544 h.p. at 2100 1/min, LH-ECU 4 (EUROIII)

• Automated power shift gear: ZF: 16 AS 2602 • Crane drive on superstructure: Liebherr: D 924 TI-E 149 kW / 202 h.p. LH-ECU 1

• New LSB data bus technique (LSB master switches)

02 / 2002 Kundendienst-Schulung LWE (VMS)

D:\1100_2\Deckblatt_1100_2.p65

Training-Documentation LTM 1100/2 Outline of components with identification (BMK)

BMK-Components CARRIER Kundendienst-Schulung LWE (VMS)

UW-13 D:\1100_2\Trennblätter_1100_2.p65

LTM 1100/2 - Carrier

UW-13

BMK - Outline of components Contents 1

Contents 2

Contents: BMK BMK-Table (-A1 to -E6) .................................................................................................................................... 3 BMK-Table (-E7 to -F107) ................................................................................................................................. 4 BMK-Table (-G1 to -R26) .................................................................................................................................. 5 BMK-Table (-R44 to -X81) ................................................................................................................................ 6 BMK-Table (-X102 to -Y31b) ............................................................................................................................. 7 BMK-Table (-Y32a to -Y872) ............................................................................................................................. 8

Carrier: ............................................................................................................................... 9

Front view, lighting and mirrors ......................................................................................................................... 9 Rear view, lighting ............................................................................................................................................10 Outrigger control panels, side marking lights left ............................................................................................. 11 Outrigger control panels, side marking lights right ...........................................................................................12

Driver s cab: .................................................................................................................... 13

Doors and windows .........................................................................................................................................13 Windscreen washer, heater .............................................................................................................................14 Control elements .............................................................................................................................................15 Batteries .........................................................................................................................................................16 Centre console - components and modules .....................................................................................................17 Centre console - fuses ....................................................................................................................................18 Centre console - relays ...................................................................................................................................19 Centre console - relays ...................................................................................................................................20

Pneumatic system:.......................................................................................................... 21

Air drier, compressor .......................................................................................................................................21 Pressure sensors driver s cab .........................................................................................................................22 Bulkhead plate ................................................................................................................................................23 Parking brake superstructure, inversion UW / OW ...........................................................................................24 Pneumatic valves ............................................................................................................................................25

Diesel engine D 9408 TI-E A5 .......................................................................................... 26

Starter, generator, needle-type displacement sensor, compressor-air conditioner .............................................26 Speed sensors ................................................................................................................................................27 Flame glow plugs, sensors ..............................................................................................................................28 Sensors ..........................................................................................................................................................29 EDC actuator, sensors ....................................................................................................................................30 Fuel supply, fuel preheating .............................................................................................................................31 Cooling system ...............................................................................................................................................32

Automated power shift gear ZF 16 AS 2602 with intarder: ........................................... 33

Clutch and gear box actuator ..........................................................................................................................33 Intarder ............................................................................................................................................................34

Hydraullic pumps: ........................................................................................................... 35

Emergency steering pump, ventilator drive .......................................................................................................35 Steering circuit I, steering circuit II, suspension ...............................................................................................36 Inversion outrigger system / steering circuit II; circulation suspension .............................................................37

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LTM 1100/2 - Carrier

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BMK - Outline of components Contents 1

Contents 2

Power train: ..................................................................................................................... 38

Transfer case VG 3800 ....................................................................................................................................38 Wheel speed sensors, ASR (drive 10 x 6) .......................................................................................................39 Wheel speed sensors, ASR (drive 10 x 8) .......................................................................................................40 Longit. and transv. differential locks .................................................................................................................41 Longit. and transv. differ. locks .........................................................................................................................42 Eddy current brake TELMA .............................................................................................................................43

Steering: ........................................................................................................................... 44

Steering gear, lack control ...............................................................................................................................44 Rear-axle steering, rear-axle lock ....................................................................................................................45 Steering from the superstructure ......................................................................................................................46

Suspension: .................................................................................................................... 47

Axle equalization .............................................................................................................................................47 Level sensors ..................................................................................................................................................48 Suspension left ...............................................................................................................................................49 Suspension right .............................................................................................................................................50 Axle 3, lifting / lowering ...................................................................................................................................51 Outrigger and supporting ram valves, left .........................................................................................................52 Outrigger and supporting ram valves, front right ...............................................................................................53 Outrigger and supporting ram valves, rear right ................................................................................................54 Pressure sensors of supporting rams ..............................................................................................................55

Optional equipment: ....................................................................................................... 56

Rotary slip ring unit, inclination sensor ............................................................................................................56 Auxiliary heater ...............................................................................................................................................57 External supply 230V ......................................................................................................................................58 Battery charger ..............................................................................................................................................59

Index_Carrier ..............................................................................................60

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BMK - Outline of components

BMK-Table (-A1 to -E6) BMK:

Designation:

Page

-A ............... Sub-assemblies, partial sub-assemblies -A1 ............. ECU gear box actuator .............................................................................................................. 33 -A2 ............. Intarder EST 42 ......................................................................................................................... 17 -A4 ............. Clutch actuator with 4 solenoid control valves and displacement sensors .................................. 33 -A7 ............. Inductif sensor output speed ...................................................................................................... 33 -A8 ............. Display unit ............................................................................................................................... 15 -A9 ............. Keyboard unit ............................................................................................................................ 15 -A10 ........... E / A module 1, ZE 0, LSB 1 address 2 ..................................................................................... 17 -A11 ........... E / A module 2, ZE 0, LSB 1 address 3 ..................................................................................... 17 -A12 ........... E / A module 3, ZE 0, LSB 1 address 4 ..................................................................................... 12 -A13 ........... E / A module 4, ZE 0, LSB 1 address 5 ..................................................................................... 11 -A14 ........... E / A module 5, ZE 0, LSB 1 address 6 ..................................................................................... 17 -A17 ........... LH engine ECU 4 ....................................................................................................................... 17 -A26-X49 .... Interval relay front wiper ............................................................................................................. 20 -A29 ........... Relay box Telma ........................................................................................................................ 43 -A31 ........... Flame start device ..................................................................................................................... 16 -A32 ........... Wheel speed ECU ..................................................................................................................... 17 -A33 ........... Timing relay interior lighting ....................................................................................................... 20 -A50 ........... Control unit SG 1577 for static heater ........................................................................................ 57 -A51 ........... Heater Thermo 90 S .................................................................................................................. 57 -A57 ........... Fuel preheating .......................................................................................................................... 29 -A62 ........... Distribution box external supply 230V ........................................................................................ 58 -A73 ........... Outrigger control panel, R .......................................................................................................... 12 -A74 ........... Outrigger control panel, L .......................................................................................................... 11 -A75 ........... EDC actuator ............................................................................................................................ 30 -A90 ........... Diode module ............................................................................................................................ 20 -A91 ........... Diode-OR element module ......................................................................................................... 20 -A94 ........... Diode-OR element module ......................................................................................................... 20 -B ............... Converters, electric / non-electric -B2 ............. Sensor oil pressure ................................................................................................................... 30 -B5 ............. Pressure sensor supply service brake brake circuit 1 ................................................................ 22 -B6 ............. Pressure sensor supply service brake brake circuit 2 ................................................................ 22 -B7 ............. Presure sensor supply parking brake ......................................................................................... 23 -B8 ............. Pressure sensor service brake brake circuit 1 ........................................................................... 22 -B9 ............. Pressure sensor service brake brake circuit 2 ........................................................................... 23 -B10 ........... Sensor accelerator pedal position ........................................................................................ 15, 22 -B11 ........... Pressure sensor 4, supporting force sensor 4-20 mA (optional) ................................................. 55 -B12 ........... Pressure sensor 3, supporting force sensor 4-20 mA (optional) ................................................. 55 -B13 ........... Pressure sensor 1, supporting force sensor 4-20 mA (optional) ................................................. 55 -B14 ........... Pressure sensor 2, supporting force sensor 4-20 mA (optional) ................................................. 55 -B15 ........... Temperature sensor cooling water intarder ................................................................................. 34 -B19 ........... Inclination sensor ...................................................................................................................... 56 -B21 ........... (without fig.) length sensor ZE 0, LSB 1 address 21 (optional) ................................................... 54 -B35 ........... Inductif speed sensor 1 (engine speed) ...................................................................................... 27 -B36 ........... Induktif speed sensor 2 (OT sensor) .......................................................................................... 27 -B37 ........... Sensor charge pressure ............................................................................................................ 28 -B38 ........... Negative pressure sensor, air filter ............................................................................................. 28 -B46 ........... Needle-type displacement sensor .............................................................................................. 26 -E ............... Lighting devices -E1 ............. Blinker, R,R ............................................................................................................................... 10 -E2 ............. Blinker, R,L ............................................................................................................................... 10 -E3 ............. Stop light L ................................................................................................................................ 10 -E4 ............. Stop light R ............................................................................................................................... 10 -E5 ............. Parking light, F,L ......................................................................................................................... 9 -E6 ............. Rear light, L ............................................................................................................................... 10 Kundendienst-Schulung LWE (VMS) 30/09/02 ED

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BMK - Outline of components BMK-Table (-E7 to -F107) BMK:

Designation:

Page

-E7 ............. Registration-plate light R,R (optional) ......................................................................................... 10 -E9 ............. Parking light, F,R ......................................................................................................................... 9 -E10 ........... Tail light, R ................................................................................................................................ 10 -E11 ........... Registration plate light, R,L ....................................................................................................... 10 -E13 ........... Backing light, L ......................................................................................................................... 10 -E14 ........... Blinker, F,L .................................................................................................................................. 9 -E15 ........... High beam, F,L ............................................................................................................................ 9 -E16 ........... Low beam, F,L ............................................................................................................................. 9 -E17 ........... Low beam, F,R ............................................................................................................................ 9 -E18 ........... High beam, F,R ........................................................................................................................... 9 -E19 ........... Blinker, F,R ................................................................................................................................. 9 -E20 ........... Side marking light, L.............................................................................................................. 9, 11 -E21 ........... Side marking light, R ............................................................................................................. 9, 12 -E24 ........... Fog tail lamp, L ......................................................................................................................... 10 -E25 ........... Backing light, R ......................................................................................................................... 10 -E27 ........... Warning beacon, F,L ................................................................................................................... 9 -E28 ........... Warning beacon, F,R ................................................................................................................... 9 -E29 ........... Contour light, R,R ...................................................................................................................... 10 -E30 ........... Contour light, R,L ...................................................................................................................... 10 -E31 ........... Contour light, F,L ......................................................................................................................... 9 -E32 ........... Contour light, F,R ........................................................................................................................ 9 -E33 ........... Fog tail lamp, R ......................................................................................................................... 10 -E36 ........... Interior light, L ........................................................................................................................... 13 -E37 ........... Interior light, centre .................................................................................................................... 13 -E38 ........... Interior light, R ........................................................................................................................... 13 -E39 ........... Cigarette lighter 24V .................................................................................................................. 15 -E40 ........... Mirror heating 40W ...................................................................................................................... 9 -E41 ........... Mirror heating 40W ...................................................................................................................... 9 -E43 ........... Side marking light, L.................................................................................................................. 11 -E44 ........... Side marking light, R ................................................................................................................. 12 -E51 ........... Blinker, L ..................................................................................................................................... 9 -E52 ........... Blinker, R .................................................................................................................................... 9 -E57 ........... Side marking light, L.................................................................................................................. 11 -E58 ........... Side marking light, R ................................................................................................................. 12 -E76 ........... Side marking light, L.................................................................................................................. 11 -E77 ........... Side marking light, R ................................................................................................................. 12 -E78 ........... Side marking light, L.................................................................................................................. 11 -E79 ........... Side marking light, R ................................................................................................................. 12 -E91 ........... Tail light, L ................................................................................................................................. 10 -E92 ........... Tail light, R ................................................................................................................................ 10 -E150 ......... Track keeping light, R,R ............................................................................................................ 10 -E151 ......... Track keeping light, R,L ............................................................................................................. 10 -F ............... Fuses -F1 - F60 .... Fuses ........................................................................................................................................ 18 -F79 ........... Fuse battery box 50A ................................................................................................................ 16 -F80 ........... Fuse battery box 80A ................................................................................................................ 16 -F87 ........... Overvoltage protector ................................................................................................................. 16 -F101 ......... Residual-current device ............................................................................................................. 58 -F102 ......... Autom. circuit breaker 16A, heating engine oil ........................................................................... 58 -F103 ......... Autom. circuit breaker 16A, heating engine cooling water .......................................................... 58 -F104 ......... Autom. circuit breaker 16A, heating engine cooling water .......................................................... 58 -F105 ......... Autom. circuit breaker 16A, heating hydraulic oil ....................................................................... 58 -F106 ......... Autom. circuit breaker 16A, battery charger (optional) ............................................................... 58 -F107 ......... Autom. circuit breaker 16A, socket ventilator driver s cab .......................................................... 58

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LTM 1100/2 - Carrier

UW - 13

BMK - Outline of components

BMK-Table (-G1 to -R26) BMK:

Designation:

Page

-G .............. Generators -G1 ............. Battery ...................................................................................................................................... 16 -G2 ............. Battery ...................................................................................................................................... 16 -G3 ............. Generator .................................................................................................................................. 26 -G4 ............. Pulser for tachygraph ................................................................................................................ 38 -G6 ............. 24 V DC battery charger ............................................................................................................ 59 -H ............... Optic and acoustic signalling devices -H101 ........ Horn .......................................................................................................................................... 57 -H102 ........ Horn .......................................................................................................................................... 57 -H105 ......... Backing warning signal .............................................................................................................. 10 -K ............... Relays, contactors -K50 ........... Timing relay air flap ................................................................................................................... 19 -K51 ........... Relay operates K50 at option air flap ......................................................................................... 19 -K64 ........... Relay fuel preheating 130A / 20A .............................................................................................. 19 -L ............... Inductivities -L1 ............. Wheel speed sensor wheel B, axle 2 right ........................................................................... 39, 40 -L2 ............. Wheel speed sensor wheel A, axle 2 left ............................................................................. 39, 40 -L3 ............. Wheel speed sensor wheel D, axle 5 right ........................................................................... 39, 40 -L4 ............. Wheel speed sensor wheel C, axle 5 left ............................................................................. 39, 40 -L5 ............. Eddy current brake Telma .......................................................................................................... 43 -M .............. Electric motors -M1 ............ Starter 9 KW ............................................................................................................................. 26 -M2 ............ Motor wind-screen wiper ............................................................................................................ 14 -M4 ............ Drive ventilator heat exchanger .................................................................................................. 14 -M10 .......... Motor wind-screen washer ......................................................................................................... 14 -M11 ........... Motor window lifter left ............................................................................................................... 13 -M12 .......... Motor window lifter right ............................................................................................................. 13 -M19 .......... Actuator circulating air / fresh air ............................................................................................... 14 -M20 .......... Actuator air for foot space / wind-screen .................................................................................... 14 -M21 .......... Actuator water circulation engine / driver s cab (anti-clockwise rotation) .................................... 14 -M22 .......... E-motor, drive steering from superstructure ................................................................................ 46 -M23 .......... Drive mirror adjustment vert. ........................................................................................................ 9 -M24 .......... Drive mirror adjustment horiz. ...................................................................................................... 9 -M25 .......... Drive mirror adjustment vert. ........................................................................................................ 9 -M26 .......... Drive mirror adjustment horiz. ...................................................................................................... 9 -N ............... Slipring transmitters -N1 ............. Slipring unit ............................................................................................................................... 56 -P ............... Measuring instruments, test devices -P11 ........... Tachygraph ................................................................................................................................ 15 -P14 ........... Working hour meter ................................................................................................................... 15 -R ............... Resistances -R6 ............. Sensor reservoir contents .......................................................................................................... 31 -R9 ............. Flame glow plug ........................................................................................................................ 28 -R10 ........... Flame glow plug right ................................................................................................................ 28 -R11 ........... Sensor charge temperature ....................................................................................................... 28 -R14 ........... Sensor coolant temperature ....................................................................................................... 29 -R18 ........... Sensor oil temperature .............................................................................................................. 29 -R22 ........... Resistance 500 ohm 3W, current source LSB ........................................................................... 20 -R25 ........... Resistance 0,47 ohm 100W, series resistance for electr. steering motor OW ............................ 46 -R26 ........... Resistance 500 ohm 3W, suspension ........................................................................................ 20 Kundendienst-Schulung LWE (VMS) 30/09/02 ED

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BMK - Outline of components BMK-Table (-R44 to -X81) BMK:

Designation:

Page

-R44 ........... Temperature sensor at battery positive pole ............................................................................... 59 -R53-60 ...... Resistances 1K, simulation wheel speed valves ........................................................................ 20 -R61 ........... Resistance 1K 4W, simulation differential brake valve ................................................................ 20 S ................ Switches, push-buttons, limit switches -S17 ........... Ignition switch ........................................................................................................................... 15 -S19 ........... Mirror adjustment ...................................................................................................................... 15 -S65 ........... Window lifter for left window ....................................................................................................... 13 -S66 ........... Window lifter for right window ..................................................................................................... 13 -S69 ........... Window lifter for right window ..................................................................................................... 13 -S82 ........... Switch intarder ON / OFF .......................................................................................................... 18 -S103 ......... Steering column switch, L ......................................................................................................... 15 -S104 ......... Selector UW / OW mode ........................................................................................................... 15 -S105 ......... Steering column switch, R, speed controller .............................................................................. 15 -S106 ......... Battery main switch ................................................................................................................... 16 -S114 ......... Manometric switch 5,6 A, static brake ...................................................................................... 23 -S116 ......... Manometric switch 0,5 E at P > 0,5 bar = 1 = stop light ON (NO contact) ................................. 23 -S118 ......... Flow indicator lack steering pump steering circuit 1 ................................................................... 44 -S119 ......... Flow indicator, lack auxiliary steering pump steering circuit 2 .................................................... 44 -S122 ......... Contact switch longitudinal differ. lock transfer case ON ...................................................... 35, 41 -S123 ......... Contact switch axle 2 activated, ON = 1 .................................................................................... 41 -S124 ......... Contact switch longitudinal differ. lock axle 4, ON = 1 ............................................................... 42 -S131 ......... Check-back signal, rear-axle "released" (Y21 = 1) ..................................................................... 45 -S134 ......... Door contact switch, left ............................................................................................................ 13 -S135 ......... Door contact switch, right .......................................................................................................... 13 -S137 ......... Push-button switch 5,6 A, suspension ...................................................................................... 23 -S142 ......... Proximity switch, check-back signal suspension axle 1 left ....................................................... 48 -S144 ......... Proximity switch, check-back signal suspension axle 1 right .................................................... 48 -S146 ......... Proximity switch, check-back signal suspension axle 5 left ....................................................... 48 -S148 ......... Proximity switch, check-back signal suspension axle 5 right .................................................... 48 -S151 ......... Check-back signal, rear-axle "locked" (Y21 = 0) ........................................................................ 45 -S161 ......... Contact switch, transv. differ. lock axle 1 ON = 1 ....................................................................... 42 -S162 ......... Contact switch, transv. differ. lock axle 2 ON = 1 ....................................................................... 42 -S163 ......... Contact switch, transv. differ. lock axle 4 ON = 1 ....................................................................... 41 -S164 ......... Contact switch, transv. differ. lock axle 5 ON = 1 ....................................................................... 41 -S167 ......... Axle equalization, axles 3 - 5 left ............................................................................................... 49 -S168 ......... Axle equalization, axles 3 - 5 right ............................................................................................. 50 -S202* ........ Battery charger inversion UW / OW ..................................................................................... 15, 59 -S204* ........ Dolly mode -S313 ......... Level switch, lack of cooling wateer ........................................................................................... 32 -S354 ......... Manometr. switch 5,5 E suspension at P > 5,5 bar = 1 = ACTIVATED (NO contact) ................. 23 -S367 ......... Proximity switch, counterweight control ZE0, LSB1 address 12 ................................................ 12 -S386 ......... Manometric switch, axle 3 not lifted .......................................................................................... 51 -U ............... Modulators / converters -U50 ........... Voltage converter 24V / 12V 3A radio ........................................................................................ 17 -U51 ........... Voltage converter 24V / 12V 24A at option radio, socket 12V .................................................... 17 -X ............... Terminals, connectors, sockets -X44 ........... Connector carrier electrics ......................................................................................................... 33 -X45 ........... Connector gear box electrics ..................................................................................................... 33 -X47 ........... Connector gear box diagnostics ................................................................................................ 19 -X48 ........... Connector intarder diagnostics .................................................................................................. 19 -X49 ........... Interval relay front wiper ............................................................................................................. 20 -X75 ........... Inductive sensor output speed ................................................................................................... 33 -X81 ........... Socket 24V ............................................................................................................................... 15

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BMK - Outline of components

BMK-Table (-X102 to -Y31b) BMK:

Designation:

Page

-X102 .......... Negative pressure sensor, air filter ............................................................................................. 28 -X165 .......... Motor window lifter left ............................................................................................................... 13 -X166 .......... Motor window lifter right ............................................................................................................. 13 -X170 .......... Fuel preheating .......................................................................................................................... 29 -X205 .......... Socket 12V (option) ................................................................................................................... 15 -X209 .......... Connector programming E / A modules ..................................................................................... 19 -X217 .......... Actuator water circulation, engine / driver s cab, counter clock-wise rotation ............................. 14 -X246 .......... Socket supply 230V .................................................................................................................. 58 -X277 .......... Inductive speed sensor 1 (engine speed) ................................................................................... 27 -X278 .......... Inductive speed sensor 2 (OT sensor) ........................................................................................ 27 -X279 .......... Sensor charge temperature ....................................................................................................... 28 -X280 .......... Sensor charge pressure ............................................................................................................ 28 -X281 .......... Sensor oil pressure ................................................................................................................... 30 -X283 .......... Sensor coolant temperature ....................................................................................................... 29 -X284 .......... Multi-pin connector to EDC actuator (injection pump) ................................................................ 28 -X287 .......... Connector cable to intarder ECU ............................................................................................... 34 -X292 .......... Connector engine diagnostics .................................................................................................... 19 -X295 .......... Sensor oil temperature .............................................................................................................. 29 -X339 .......... Needle-type displacement sensor .............................................................................................. 26 -Y ............... Electric operated, mechanical devices -Y2a ........... 2-way valve, inversion to OW mode ............................................................................................ 24 -Y2b ........... 2-way valve, inversion UW mode ................................................................................................ 24 -Y4 ............. Air drier heater ........................................................................................................................... 21 -Y5 ............. Longitudinal differ. transfer case for drive 10x8, activation axle 2 ................................................ 25 -Y6 ............. Longit. differ. axle 4 and transv. differ. axles 4 + 5 ...................................................................... 25 -Y7 ............. For drive 10x6: transv. differ. axle 1, for drive 10x8, transv. differ. axles 1 and 2 .......................... 25 -Y8 ............. Proportional valve ventilator drive ................................................................................................ 32 -Y9a ........... Suspension 1 = locked .............................................................................................................. 47 -Y9b ........... Suspension 1 = locked .............................................................................................................. 47 -Y10 ........... Filling front left ........................................................................................................................... 49 -Y11 ........... Evacuating front left ................................................................................................................... 49 -Y12 ........... Filling front right ......................................................................................................................... 50 -Y13 ........... Evacuating front right ................................................................................................................. 50 -Y14 ........... Lowering axle 3 (evacuating ring area) ....................................................................................... 51 -Y15 ........... Lowering axle 3 (evacuating ring area) ....................................................................................... 51 -Y16 ........... Filling front left ........................................................................................................................... 49 -Y17 ........... Evacuating front left ................................................................................................................... 49 -Y18 ........... Filling rear right .......................................................................................................................... 50 -Y19 ........... Evacuating rear right .................................................................................................................. 50 -Y21 ........... Rear axle release, 1 = released ................................................................................................. 25 -Y22a ......... Wheel lock left at rear-axle steering ON (speed limited) ............................................................ 45 -Y22b ......... Wheel lock right at rear-axle steering ON ((speed limited) ......................................................... 45 -Y24 ........... Directional control valve / steering circuit 2 ................................................................................ 37 -Y26a ......... Outrigger rear right EXTENDING ................................................................................................ 52 -Y26b ......... Outrigger rear right REATRACTING ............................................................................................ 52 -Y27a ......... Outrigger front right EXTENDING ............................................................................................... 52 -Y27b ......... Outrigger front right RETRACTING ............................................................................................. 52 -Y28a ......... Outrigger rear left EXTENDING .................................................................................................. 54 -Y28b ......... Outrigger rear left RETRACTING ................................................................................................ 54 -Y29a ......... Outrigger front left EXTENDING ................................................................................................. 53 -Y29b ......... Outrigger front left RETRACTING ............................................................................................... 53 -Y30a ......... Supporting ram front left DOWN ................................................................................................ 53 -Y30b ......... Supporting ram front left UP ....................................................................................................... 53 -Y31a ......... Supporting ram left DOWN ........................................................................................................ 54 -Y31b ......... Supporting ram rear left UP ....................................................................................................... 54

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BMK - Outline of components BMK-Table (-Y32a to -Y872) BMK:

Designation:

Page

-Y32a ......... Supporting ram front righgt DOWN ............................................................................................ 52 -Y32b ......... Supporting ram front right UP .................................................................................................... 52 -Y33a ......... Supporting rear right DOWN ...................................................................................................... 52 -Y33b ......... Supporting rear right UP ............................................................................................................ 52 -Y34 ........... Fuel dosing pump additional heater 40 ohm at 20° C ........................................................... 31, 57 -Y35 ........... Engine brake, 1 = ON, 0 = OFF ................................................................................................ 25 -Y37 ........... Accumulator charging valve ....................................................................................................... 34 -Y38 ........... Proportional valve intarder activation .......................................................................................... 34 -Y48 ........... Solenoid valve fuel release flame starting device ........................................................................ 28 -Y50 ........... Inversion valve, cab / preheating engine ..................................................................................... 57 -Y65 ........... Brake force reduction *option ..................................................................................................... 25 -Y66 ........... Brake force reduction *option ..................................................................................................... 25 -Y69a ......... Axle equalization, 1 = without equalization axles 1-2/3/4-5 ........................................................ 47 -Y69b ......... Axle equalization, 1 = with equalization axles 1-3/4-5 ................................................................ 47 -Y70 ........... Circulation suspension .............................................................................................................. 37 -Y72 ........... Steering inversion, 1 = rear axle steering ON (speed limited) ..................................................... 45 -Y88 ........... Axle 3, lifting (filling ring area) .................................................................................................... 51 -Y89 ........... Axle 3, lifting (evacuating piston area) ........................................................................................ 51 -Y90 ........... Axle 3, lifting (filling ring area) .................................................................................................... 51 -Y91 ........... Axle 3, lifting (evacuating piston area) ........................................................................................ 51 -Y107 ......... Circulation valve ......................................................................................................................... 53 -Y108 ......... Circulation valve ......................................................................................................................... 53 -Y109 ......... Circulation valve ......................................................................................................................... 53 -Y148 ......... Parking brake OW, 1 = open, 0 = closed ................................................................................... 24 -Y872 ......... Clutch compressor air-conditioning (optional) ............................................................................. 26

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BMK - Outline of components Carrier: Front view, lighting and mirrors

-E28

-E27

warning beacon, front/right

warning beacon, front/left

-E32

-E31

contour light front/right

contour light front/left

-M25

-M23

-M26

-M24

-E41

-E40

mirror adjustm. vert.

mirror adjustm. vert.

mirror adjustm. horiz.

mirror adjustm. horiz.

mirror heating 40W

mirror heating 40W

-E19

blinker, FR

-E52

blinker, R

-E21

side marking light R

Kundendienst-Schulung LWE (VMS) 30/09/02 ED

-E17

low beam, FR

-E18

high beam,FR

-E9

parking light, FR

-E15

-E16

-E14

-E20

high low beam, blinker, beam, FL FL FL

-E5

parking light FL

- UW 9 -

side marking light L

-E51

blinker, L

D:\1100-2\BMK-Bauteile UW_1100_2.p65

LTM 1100/2 - Carrier

UW-13

BMK - Outline of components

Carrier: Rear view, lighting

-E11

registration plate light, RL

-E7

registration plate light, RR option

-E151

-E30

contour light, RL

-H105

-E91

track keeping light, RL

warning signal backing

tail light, L

-E2

-E6

blinker, RL

tail light, L

-E3

stop light, L

Kundendienst-Schulung LWE (VMS) 30/09/02 ED

-E13

backing lamp, L

-E25

backing lamp, R

-E24

-E1

tail light, R

fog tail light, R

- UW 10 -

track keeping light, RR

-E10

-E33

fog tail light, L

-E150

-E92

tail light, R

blinker, RR

-E29

contour light, RR

-E4

stop light, R

D:\1100-2\BMK-Bauteile UW_1100_2.p65

LTM 1100/2 - Carrier

UW-13

BMK - Outline of components Carrier: Outrigger control panels, side marking lights left

-E20

side marking light, L

-A74

outrigger control panel, L

Kundendienst-Schulung LWE (VMS) 30/09/02 ED

-E43

side marking light, L

-E57

side marking light, L

-E76

side marking light, L

-E78

side marking light, L

-A13

E/A module 4 ZE 0, LSB 1 address 5

- UW 11 -

D:\1100-2\BMK-Bauteile UW_1100_2.p65

LTM 1100/2 - Carrier

UW-13

BMK - Outline of components

Carrier: Outrigger control panels, side marking lights right

BN

BK

1 24V

BU

4 LSB

3 0V

-S367*

proximity switch, counterweight control ZE0, LSB 1 address 12

LSB "12"

=Z40+F4 -S367

-E79

side marking light, R

-A73

outrigger control panel, R

Kundendienst-Schulung LWE (VMS) 30/09/02 ED

-E77

side marking light, R

-E58

side marking light, R

-E44

side marking light, R

-E21

side marking light, R

-A12

E/A module 3 ZE 0, LSB 1 address 4

- UW 12 -

D:\1100-2\BMK-Bauteile UW_1100_2.p65

LTM 1100/2 - Carrier

UW-13

BMK - Outline of components Driver s cab: Doors and windows -S65

window lifter for left window

-S66

window lifter for right window

-E37

interior light centre

-E36

-E38

interior light R

interior light L

-S134

door contact switch left

-M11 -X165

motor window lifter, left

-S135

door contact switch, right

-S69

window lifter for right window

-M12 -X166

motor window lifter right Kundendienst-Schulung LWE (VMS) 30/09/02 ED

- UW 13 -

D:\1100-2\BMK-Bauteile UW_1100_2.p65

LTM 1100/2 - Carrier

UW-13

BMK - Outline of components

Driver s cab: Windscreen washer, heater

-M2

motor windscreen wiper

-M21 -X217

actuator water circulation engine / driver s cab anticlockwise rotation

-M4

drive ventilator heat exchanger

-G6

24 V DC batteriy charger

-M10

motor screen washer

-M19

actuator circulating / fresh air Kundendienst-Schulung LWE (VMS) 30/09/02 ED

- UW 14 -

-M20

actuator air for foor space / screen

D:\1100-2\BMK-Bauteile UW_1100_2.p65

LTM 1100/2 - Carrier

UW-13

BMK - Outline of components Driver s cab: Control elements

-S104

selector UW-OW mode

-P14

-X205

working hour meter

socket 12V (option)

-X81

socket 24V

-E39

-S19

cigarette lighter 24V

mirror adjustment

-S17

ignition switch

-S202*

-P11

tachygraph

battery charger, inversion UW / OW

-A8

-S204*

dolly mode

display unit

-S105

steering column switch, R cruise controller

-S103

-A9

steering column switch, L

keyboard

-B10

accelerator position sensor

Kundendienst-Schulung LWE (VMS) 30/09/02 ED

- UW 15 -

D:\1100-2\BMK-Bauteile UW_1100_2.p65

LTM 1100/2 - Carrier

UW-13

BMK - Outline of components

Driver s cab: Batteries

-A31

flame starting device ON < 20° C

-S106 battery main switch

-F 80

fuse battery box 80A

-F 79 -G1

battery

fuse battery box 50A

-G2

battery

-F 87

overvoltage protection Kundendienst-Schulung LWE (VMS) 30/09/02 ED

- UW 16 -

D:\1100-2\BMK-Bauteile UW_1100_2.p65

LTM 1100/2 - Carrier

UW-13

BMK - Outline of components Driver s cab: Centre console - components and modules

-A2

intarder EST 42

-A32

wheel speed ECU

-A17

LH engine ECU 4

-U50

voltage converter 24V / 12V 3A radio

-A14

E / A module 5 ZE 0, LSB 1 address 6

-A11

E / A module 2 ZE 0, LSB 1 address 3

Kundendienst-Schulung LWE (VMS) 30/09/02 ED

-A10

E / A module 1 ZE 0, LSB 1 address 2 - UW 17 -

-U51

voltage converter 24V / 12V 24A at option radio transm., socket 12V D:\1100-2\BMK-Bauteile UW_1100_2.p65

LTM 1100/2 - Carrier

UW-13

BMK - Outline of components

Driver s cab: Centre console - fuses

-F55 - F60

axle load, axles 1 and 2 right

-F49 - F54 -F43 - F48 -F37 - F42

axle load, axles 4 and 5 right (at axle equalization axles 3 to 5)

(-F31 - F36) -F25 - F30 -F19 - F24

-F13 - F18 -S82

switch intarder ON / OFF

-F7 - F12

axle load, axles 4 and 5 left (at axle equalization axles 3 to 5)

axle load, axles 1 and 2 left

-F1 - F6

Kundendienst-Schulung LWE (VMS) 30/09/02 ED

- UW 18 -

D:\1100-2\BMK-Bauteile UW_1100_2.p65

LTM 1100/2 - Carrier

UW-13

BMK - Outline of components Driver s cab: Centre console - relays -X47

connector gear box diagnostic

-X48

connector intarder diagnostic

-X209

connector programming E / A modules

-X292

connector engine diagnostic

-R25 -K50 -K51 -K64

resistance 0,47 ohm 100W series resistance for steering motor from superstructure

air flap engine operating K50 at option air flap fuel preheating 130A / 20A

-K50 -K64 -K51

Kundendienst-Schulung LWE (VMS) 30/09/02 ED

- UW 19 -

D:\1100-2\BMK-Bauteile UW_1100_2.p65

LTM 1100/2 - Carrier

UW-13

BMK - Outline of components

Driver s cab: Centre console - relays -A90

diode module

-R53-60

resistances 1K (simulation wheel speed valves)

-R22

resistance 500 ohm 3W power source LSB

-R26

resistance 500 ohm 3W suspension

-R61

resistance 1K 4W (simulation differential brake valve)

-A91

diode-OR element module, voltage supply E / A modules 3 and 4 of superstructure or carrier

-A33

timing relay interior lighting

-A26 -X49

interval relay front wiper

-A94

diode-OR element module, voltage supply LSB 1 and counterweight control from superstructure or carrier PIN BASE WIRING POST SIDE

Kundendienst-Schulung LWE (VMS) 30/09/02 ED

- UW 20 -

D:\1100-2\BMK-Bauteile UW_1100_2.p65

LTM 1100/2 - Carrier

UW-13

BMK - Outline of components Pneumatic system: Air drier, compressor

-Y4

air drier heating

compressor pneumatic system

Kundendienst-Schulung LWE (VMS) 30/09/02 ED

- UW 21 -

D:\1100-2\BMK-Bauteile UW_1100_2.p65

LTM 1100/2 - Carrier

UW-13

BMK - Outline of components

Pneumatic system: Pressure sensors driver s cab

steering wheel adjustment

-B10

-B8

sensor accelerator pedal position

pressure sensor service brake brake circuit 1

shuttle valve

-B5

pressure sensor supply service brake brake circuit 1

-B6

pressure sensor supply service brake brake circuit 2

Kundendienst-Schulung LWE (VMS) 30/09/02 ED

- UW 22 -

D:\1100-2\BMK-Bauteile UW_1100_2.p65

LTM 1100/2 - Carrier

UW-13

BMK - Outline of components Pneumatic system: Bulkhead plate

-B9

pressure sensor service brake brake circuit 2

-S116

manom.switch 0,5 E at P > 0,5 bar = 1 = stop light ON (make contact)

-S354

manom.switch 5,5 E suspension at P > 5,5 bar = 1 = ACTIVATED (make contact)

-B7

pressure sensor supply parking brake

-S137

manom.switch 5,6 A suspension at P < 5,6 bar = 1 = BLOCKed (break contact)

Kundendienst-Schulung LWE (VMS) 30/09/02 ED

-S114

manom.switch 5,6 A parking brake at P < 5,6 bar = 1 = park. brake applied (brake contact)

- UW 23 -

D:\1100-2\BMK-Bauteile UW_1100_2.p65

LTM 1100/2 - Carrier

UW-13

BMK - Outline of components

Pneumatic system: Parking brake superstructure, inversion UW / OW

-Y2a

2-way valve, inversion to OW mode

-Y2b

2-way valve, inversion to UW mode

Kundendienst-Schulung LWE (VMS) 30/09/02 ED

- UW 24 -

-Y148

parking brake OW, 1 = OPEN, 0 = CLOSED

D:\1100-2\BMK-Bauteile UW_1100_2.p65

LTM 1100/2 - Carrier

UW-13

BMK - Outline of components Pneumatic system: Pneumatic valves

-Y65

brake force reduction *option

-Y66

brake force reduction *option

-Y35

engine brake 1 = ON 0 = OFF

-Y5

-Y6

longit. differ. axle 4 and transv. differ. axles 4 + 5

-Y7

-Y21

at drive 10x6: transv. differ. axle 1 at drive 10x8: transv. differ. axles 1 and 2 Kundendienst-Schulung LWE (VMS) 30/09/02 ED

longit. differential transfer case, at drive 10x8: activation axle 2

rear-axle release 1 = released

- UW 25 -

D:\1100-2\BMK-Bauteile UW_1100_2.p65

LTM 1100/2 - Carrier

UW-13

BMK - Outline of components

Diesel engine D 9408 TI-E A5 Starter, generator, needle-type displacement sensor, compressor-air conditioner

-M1

cylinder head 1

starter 9 KW

-Y872

clutch compressor air conditioner (option)

-B46 -X339

needle-type displacement sensor

-G3

generator

Kundendienst-Schulung LWE (VMS) 30/09/02 ED

- UW 26 -

D:\1100-2\BMK-Bauteile UW_1100_2.p65

LTM 1100/2 - Carrier

UW-13

BMK - Outline of components Diesel engine D 9408 TI-E A5 Speed sensors

-B36 -X278

-B35 -X277

inductive speed sensor 2 (OT - sensor) Kundendienst-Schulung LWE (VMS) 30/09/02 ED

inductive speed sensor 1 (engine speed) - UW 27 -

D:\1100-2\BMK-Bauteile UW_1100_2.p65

LTM 1100/2 - Carrier

UW-13

BMK - Outline of components

Diesel engine D 9408 TI-E A5 Flame glow plugs, sensors

-B38 -X102

-R9

flame glow plug left

negative pressure sensor, air filter 0 to -0,08bar / 4,5V to 0,5V

-R10

flame glow plug right

-Y48

solenoid valve fuel release flame start device

-B37 -X280

sensors charge pressure

Kundendienst-Schulung LWE (VMS) 30/09/02 ED

-R11 -X279

sensors charge temperature - UW 28 -

-X284

plug-in connection to EDC actuator (injection pump)

D:\1100-2\BMK-Bauteile UW_1100_2.p65

LTM 1100/2 - Carrier

UW-13

BMK - Outline of components Diesel engine D 9408 TI-E A5 Sensors

-X170 -A57

fuel coarse filter

fuel fine filter

fuel preheating

-R14 -X283

sensors coolant temperature

-R18 -X295

sensors oil temperature Kundendienst-Schulung LWE (VMS) 30/09/02 ED

- UW 29 -

D:\1100-2\BMK-Bauteile UW_1100_2.p65

LTM 1100/2 - Carrier

UW-13

BMK - Outline of components

Diesel engine D 9408 TI-E A5 EDC actuator, sensors

-A75

EDC actuator

-B2 -X281

sensor oil pressure

-A75 EDC actuator

actuating magnet

measuring coil reference coil control displ. sensor

Kundendienst-Schulung LWE (VMS) 30/09/02 ED

- UW 30 -

pre-stroke actuator

D:\1100-2\BMK-Bauteile UW_1100_2.p65

LTM 1100/2 - Carrier

UW-13

BMK - Outline of components Diesel engine D 9408 TI-E A5 Fuel supply, fuel preheating

-R6

sensor reservoir contents

-Y34

fuel dosing pump additional heater 40 ohm at 20° C

fuel reservoir capacity approx. 480 litres

Kundendienst-Schulung LWE (VMS) 30/09/02 ED

- UW 31 -

D:\1100-2\BMK-Bauteile UW_1100_2.p65

LTM 1100/2 - Carrier

UW-13

BMK - Outline of components

Diesel engine D 9408 TI-E A5 Cooling system

-S313

level switch coolant shortage

cooling water compensating reservoir

charge cooler coolant cooler

hydraulic motor ventilator drive

-Y8

proportional valve ventilator drive

hydraulic pump ventilator drive var. displ. pump A10VO 45 Kundendienst-Schulung LWE (VMS) 30/09/02 ED

- UW 32 -

D:\1100-2\BMK-Bauteile UW_1100_2.p65

LTM 1100/2 - Carrier

UW-13

BMK - Outline of components Automated power shift gear ZF 16 AS 2602 with intarder: Clutch and gear box actuator -A1

ECU gear box actuator with electronic gear control and displacement sensor sytem, temperature sensor, air pressure sensor, and speed sensor ( gear box input).

-X44

connector carrier electrics

-X45

connector gear box electrics

-A7 -X75

inductive sensor drive speed

-A4

pneumatic connection

clutch actuator with 4 solenoid control valves and displacement sensor system

-A4Y14

-A4Y16

-A4Y15

-A4Y17

quick closing

slow closing

Kundendienst-Schulung LWE (VMS) 30/09/02 ED

- UW 33 -

quick opening

lslow opening

D:\1100-2\BMK-Bauteile UW_1100_2.p65

LTM 1100/2 - Carrier

UW-13

BMK - Outline of components

Automated power shift gear ZF 16 AS 2602 with intarder: Intarder

-Y37

accumulator charging valve

-Y38

proportional valve intarder activation

-X287

connector, connecting cable ECU intarder Kundendienst-Schulung LWE (VMS) 30/09/02 ED

- UW 34 -

-B15

temperature sensor cooling water-intarder D:\1100-2\BMK-Bauteile UW_1100_2.p65

LTM 1100/2 - Carrier

UW-13

BMK - Outline of components Hydraullic pumps: Emergency steering pump, ventilator drive

emergency hydraulic steering pump, gear pump SNP 3/44 SSC 07

-S122

contact switch longit. differ. lock transfer case ON = 1

hydraulic pump-ventilator drive variable displ. pump -A10VO 45

Kundendienst-Schulung LWE (VMS) 30/09/02 ED

- UW 35 -

D:\1100-2\BMK-Bauteile UW_1100_2.p65

LTM 1100/2 - Carrier

UW-13

BMK - Outline of components

Hydraulic pumps: Steering circuit I, steering circuit II, suspension hydraulic pump-steering circuit 2 and outrigger system gear pump PE 33,5 DSC 47 hydraulic pump-steering circuit 1 gear pump PE 33,5 DSC 47 hydraulic pump-suspension gear pump HY / ZFS 11/11 R 231

Kundendienst-Schulung LWE (VMS) 30/09/02 ED

- UW 36 -

D:\1100-2\BMK-Bauteile UW_1100_2.p65

LTM 1100/2 - Carrier

UW-13

BMK - Outline of components Hydraulic pumps: Inversion outrigger system / steering circuit II; circulation suspension

-Y70

circulation suspension

-Y24

dir. control valve outrigger system / steering circuit 2

Kundendienst-Schulung LWE (VMS) 30/09/02 ED

- UW 37 -

D:\1100-2\BMK-Bauteile UW_1100_2.p65

LTM 1100/2 - Carrier

UW-13

BMK - Outline of components

top view

Power train: Transfer case VG 3800

Drive 10 x 6 (standard): Axles 1, 4 and 5 driven Drive 10 x 8 (option):

Axles 1, 2, 4 and 5 driven, Axle 2 activatable for off-road travel

power train

-G4

pulser for tachygraph drive connection from oil cooler

emergency steering pump

connection to oil cooler

output front axle

Kundendienst-Schulung LWE (VMS) 30/09/02 ED

output rear axle - UW 38 -

D:\1100-2\BMK-Bauteile UW_1100_2.p65

LTM 1100/2 - Carrier

UW-13

BMK - Outline of components Power train: Wheel speed sensors, ASR (drive 10 x 6)

-L3

wheel speed sensor wheel D axle 5 right

-L1

wheel speed sensor wheel B axle 2 right

-L2

wheel speed sensor wheel A axle 2 left

-L4

wheel speed sensor wheel C axle 5 left Kundendienst-Schulung LWE (VMS) 30/09/02 ED

- UW 39 -

D:\1100-2\BMK-Bauteile UW_1100_2.p65

LTM 1100/2 - Carrier

UW-13

BMK - Outline of components

Power train: Wheel speed sensors, ASR (drive 10 x 8)

-L3

wheel speed sensor wheel D axle 5 right

-L1

wheel speed sensor wheel B axle 2 right

-L2

wheel speed sensor wheel A axle 2 left

-L4

wheel speed sensor wheel C axle 5 left Kundendienst-Schulung LWE (VMS) 30/09/02 ED

- UW 40 -

D:\1100-2\BMK-Bauteile UW_1100_2.p65

LTM 1100/2 - Carrier

UW-13

BMK - Outline of components Power train: Longit. and transv. differential locks

contact switch for longit. and transv. differ. locks

-S164

contact switch transv. differ. lock axle 5 ON = 1

axle 5 right front view

-S163

contact switch transv. differ. lock axle 4 ON = 1

axle 4 right front view

-S122

contact switch longit. differ. lock transfer case ON = 1

axle 3 right front view

-S123

contact switch axle 2 activated ON = 1 (only at option drive 10 x 8)

Kundendienst-Schulung LWE (VMS) 30/09/02 ED

axle 2 right rear view - UW 41 -

D:\1100-2\BMK-Bauteile UW_1100_2.p65

LTM 1100/2 - Carrier

UW-13

BMK - Outline of components

Power train: Longit. and transv. differ. locks contact switch for longit. and transv. differ. locks

-S124

contact switch longit. differ. lock axle 4 ON = 1

axle 4 left front view

-S162

contact switch transv. differ. lock axle 2 ON = 1 (only at option drive 10 x 8)

axle 2 left rear view

-S161

contact switch transv. differ. lock axle 1 ON = 1

axle 1 left rear view Kundendienst-Schulung LWE (VMS) 30/09/02 ED

- UW 42 -

D:\1100-2\BMK-Bauteile UW_1100_2.p65

LTM 1100/2 - Carrier

UW-13

BMK - Outline of components Power train: Eddy current brake TELMA

ENGINE BRAKE

EDDY CURRENT BRAKE TELMA FOCAL 250 CURRENT

SWITCH POSITION

STEP

-L5

eddy current brake TELMA

-A29

relay box TELMA

Kundendienst-Schulung LWE (VMS) 30/09/02 ED

- UW 43 -

D:\1100-2\BMK-Bauteile UW_1100_2.p65

LTM 1100/2 - Carrier

UW-13

BMK - Outline of components

Steering: Steering gear, lack control

-S118

flow indicator lack, steering pump steering circuit 1

-S119

flow indictor lack, auxiliary pump steering circuit 2 flow indicator flow direction

ZF semi-integral steering gear

RIGHT

Kundendienst-Schulung LWE (VMS) 30/09/02 ED

- UW 44 -

D:\1100-2\BMK-Bauteile UW_1100_2.p65

LTM 1100/2 - Carrier

UW-13

BMK - Outline of components Steering: Rear-axle steering, rear-axle lock

-S131

acknowledement rear-axle release released (Y21 = 1)

-S151

acknowledgement rear-axle release locked (Y21 = 0)

-Y72

steering inversion 1 = rear axle steering ON (speed limited)

-Y22a

wheel lock left at rear-axle steering ON (speed limited)

Kundendienst-Schulung LWE (VMS) 30/09/02 ED

-Y22b

wheel lock right at rear-axle steering ON (speed limited)

- UW 45 -

D:\1100-2\BMK-Bauteile UW_1100_2.p65

LTM 1100/2 - Carrier

UW-13

BMK - Outline of components

Steering: Steering from the superstructure

-R25

resistance 0,47 ohm 100W series resistant for el. steering motor from the superstructure

-M22

el. motor, drive steering from the superstructure (motor nominal current = 2,7A, motor no-load current = 0,36A)

Kundendienst-Schulung LWE (VMS) 30/09/02 ED

- UW 46 -

D:\1100-2\BMK-Bauteile UW_1100_2.p65

LTM 1100/2 - Carrier

UW-13

BMK - Outline of components Suspension: Axle equalization

-Y69a

axle equalization 1 = without equalization axles 1 - 2 / 3 / 4 - 5

axle 3 left

-Y69b

axle equalization 1 = with equalization axles 1 - 3 / 4 - 5

axle 4 right

-Y9a

suspension 1 = locked

Kundendienst-Schulung LWE (VMS) 30/09/02 ED

axle 3 right

-Y9b

suspension 1 = activated

- UW 47 -

D:\1100-2\BMK-Bauteile UW_1100_2.p65

LTM 1100/2 - Carrier

UW-13

BMK - Outline of components

Suspension: Level sensors

proximity switch

adjustment on axles 1 and 5 to pos. 3 (adjustments are independent from the tyre size)

-S144

-S148

proximity switch, acknowledgement suspension axle 1 right

proximity switch, acknowledgement suspension axle 5 right

-S142

proximity switch, acknowledgement suspension axle 1 left

Kundendienst-Schulung LWE (VMS) 30/09/02 ED

- UW 48 -

-S146

proximity switch, acknowledgement suspension axle 5 left

D:\1100-2\BMK-Bauteile UW_1100_2.p65

LTM 1100/2 - Carrier

UW-13

BMK - Outline of components Suspension: Suspension left

axle locking valve axles 1 and 2 left

axle locking valve axles 4 and 5 left

-S167

axle equalization axles 3 - 5 left

-Y10

filling front left

-Y11

-Y16

evacuating front left

Kundendienst-Schulung LWE (VMS) 30/09/02 ED

filling rear left

- UW 49 -

-Y17

evacuating rear left

D:\1100-2\BMK-Bauteile UW_1100_2.p65

LTM 1100/2 - Carrier

UW-13

BMK - Outline of components

Suspension: Suspension right

axle locking valve axles 1 and 2 right

axle locking valve axles 4 and 5 right

-Y12

filling front right

-Y13

evacuating front right

-S168

axle equalization axles 3 - 5 right

-Y18

filling rear right

-Y19

evacuating rear right

Kundendienst-Schulung LWE (VMS) 30/09/02 ED

- UW 50 -

D:\1100-2\BMK-Bauteile UW_1100_2.p65

LTM 1100/2 - Carrier

UW-13

BMK - Outline of components Suspension: Axle 3, lifting / lowering

-Y88

axle 3 lifting (filling ring area)

-Y89

axle 3 lifting (evacuating piston area)

15F39L2

-X11

/46.6

2

/121.1

1

=F+F4 -S386

>120 bar

P

2

=P3+P32 -X632

manometr. switch axle 3 not lifted

=P3+P32 -X632

18

16

E.DE1.0

E.DE1.1

/29.3

/29.3

E/A-MODUL

-S386

3

3

E/A-MODUL

AXLE333 AXLE ACHSE NOT LIFTET NICHT OBEN

AXLE ACHSE3 3

3

LIFTED OBEN

-Y14

axle 3 evacuating (evacuating ring area)

-Y15

axle 3 evacuating (evacuating ring area)

-Y91

axle 3 lifting (evacuating piston area)

Kundendienst-Schulung LWE (VMS) 30/09/02 ED

-Y90

axle 3 lifting (evacuating ring area)

- UW 51 -

D:\1100-2\BMK-Bauteile UW_1100_2.p65

LTM 1100/2 - Carrier

UW-13

BMK - Outline of components

Outrigger and supporting ram valves, left

-Y26b

outrigger rear right RETRACT

-Y27b

outrigger front right RETRACT

-Y27a

outrigger front right EXTTEND Kundendienst-Schulung LWE (VMS) 30/09/02 ED

-Y33b

supportig ram rear right UP

-Y32b

supporting ram front right RETRACT

-Y26a

-Y32a

outrigger rear right EXTEND

supporting ram front right DOWN - UW 52 -

-Y33a

supporting ram rear right DOWN D:\1100-2\BMK-Bauteile UW_1100_2.p65

LTM 1100/2 - Carrier

UW-13

BMK - Outline of components Outrigger and supporting ram valves, front right

Valves

Pressure

Outrigger EXTEND Outrigger RETRACT Supporting ram UP Supporting ram DOWN

-Y108

circulation valve

-Y109

circulation Valve

-Y29b

outrigger front right RETRACT

-Y30b

supporting ram front left UP

-Y30a -Y107

circulation Valve

Kundendienst-Schulung LWE (VMS) 30/09/02 ED

-Y29a

supporting ram front left DOWN

outrigger front left EXTEND - UW 53 -

D:\1100-2\BMK-Bauteile UW_1100_2.p65

LTM 1100/2 - Carrier

UW-13

BMK - Outline of components

Outrigger and supporting ram valves, rear right

-Y28b

outrigger rear left RETRACT

-Y31b

supporting ram rear eft UP

-B21

(without fig.) length sensor ZE 0, LSB 1 address 21 (option)

-Y28a

outrigger rear left EXTEND Kundendienst-Schulung LWE (VMS) 30/09/02 ED

- UW 54 -

-Y31a

supporting ram rear left DOWN D:\1100-2\BMK-Bauteile UW_1100_2.p65

LTM 1100/2 - Carrier

UW-13

BMK - Outline of components Optional equipment: Pressure sensors of supporting rams -B12

pressure sensor 3, supporting force sensor 4 - 20 mA front left (option)

-B11

-B14 3

2

4

1

pressure sensor 2, supporting force sensor 4 - 20 mA front right (option)

-B14

-B12

-B13

-B13

-B11

pressure sensor 4, supporting force sensor 4 - 20 mA rear left (option)

pressure sensor 1, supporting force sensor 4 - 20 mA rear right (option)

XM3:14

/93.5

-XM3

14

/119.4

20L

-X23

/50.6

-X13

1

/121.3

=P3+P32 -X632

1

2

15

=Z11+F4 -X63

3

2

1

=Z11+F4 -X1038

3

2

1

/121.3

15

E.E3.1 /29.3 E/A-MODUL

3

pressure sensor DRUCKAUFNEHMER rear right RECHTS HINTEN

=Z11+F4 -B13

4-20mA

p=bar

pressure sensor11 DRUCKAUFNEHMER rear RECHTS right HINTEN

Kundendienst-Schulung LWE (VMS) 30/09/02 ED

- UW 55 -

D:\1100-2\BMK-Bauteile UW_1100_2.p65

LTM 1100/2 - Carrier

UW-13

BMK - Outline of components

Optional equipment: Rotary slip ring unit, inclination sensor

engine and gear box bore

transfer case bore

-N1

slip ring unit

-B19

inclination sensor

=F+F4 -X65

6

1

4

3

7

X/Y - Neigungsaufnehmer inlination sensor Neigungswinkel

þ5³

+Y -X

=Z11+F4 -B19

Y +X

-Y 6 gn 3 ws 4 ge 1 br

2

3

X 1

4

+24 V DC Ausgang X 4...20mA

X=0³ ==> I=12MA

Ausgang Y 4...20mA

Y=0³ ==> I=12MA

0V

7 rs

Kundendienst-Schulung LWE (VMS) 30/09/02 ED

- UW 56 -

D:\1100-2\BMK-Bauteile UW_1100_2.p65

LTM 1100/2 - Carrier

UW-13

BMK - Outline of components Otional equipment: Auxiliary heater -A50

control unit SG 1577 for static heater

-A51

heater Thermo 90 S

-H101 horn

-H102 horn

-Y34

fuel dosing pump additional heater 40 ohm at 20° C

-Y50 inversion valve, cab / preheating engine, Diesel engine running 0 = open engine stopped 1 = CLOSED

Kundendienst-Schulung LWE (VMS) 30/09/02 ED

- UW 57 -

D:\1100-2\BMK-Bauteile UW_1100_2.p65

LTM 1100/2 - Carrier

UW-13

BMK - Outline of components

Optional equipment: External supply 230V

-X246

socket supply 230V

-A62

distributing box external supply 230V

-F107 -F101

residual current device

-F102

automat. circuit breaker 16A, heating engine oil

-F104

automat. circuit breaker 16A, heating engine cooling water

-F103

automat. circuit breaker 16A, heating engine cooling water Kundendienst-Schulung LWE (VMS) 30/09/02 ED

-F106

automat. circuit breaker 16A, battery charger (option)

automat. circuit breaker 16A, socket ventilator driver s cab

-F105

automat. circuit breaker 16A, heating hydraulic oil - UW 58 -

D:\1100-2\BMK-Bauteile UW_1100_2.p65

LTM 1100/2 - Carrier

UW-13

BMK - Outline of components Optional equipment: Battery charger

-R44

temperature sensor at battery positive pole

0 °C = 670 Ohm 10 °C = 600 Ohm 20 °C = 511 Ohm 30 °C = 415 Ohm

-G6

24 V DC battery charger

-S202*

battery charger, inversion UW / OW

Kundendienst-Schulung LWE (VMS) 30/09/02 ED

- UW 59 -

D:\1100-2\BMK-Bauteile UW_1100_2.p65

LTM 1100/2 - Carrier

UW-13

BMK - Outline of components

Index_Carrier A A 1...33 A 2...17 A 4...33 A 7...33 A 9...15 A10...17 A11...17 A12...12 A13...11 A14...17 A17...17 A26...20 A29...43 A31...16 A32...17 A33...20 A50...57 A51...57 A57...29 A62...58 A73...12 A74...11 A75...30 A90...20 A91...20 A94...20

B B 2...30 B 5...22 B 6...22 B 7...23 B 8...22 B 9...23 B10...15, 22 B11...55 B12...55 B13...55 B14...55 B15...34 B19...56 B21...54 B35...27 B36...27 B37...28 B38...28 B46...26

E E 1...10 E 2...10 E 3...10 E 4...10

E 5...9 E 6...10 E 7...10 E 9...9 E10...10 E11...10 E13...10 E14...9 E15...9 E16...9 E17...9 E18...9 E19...9 E20...9, 11 E21...9, 12 E24...10 E25...10 E27...9 E28...9 E29...10 E30...10 E31...9 E32...9 E33...10 E36...13 E37...13 E38...13 E39...15 E40...9 E41...9 E43...11 E44...12 E51...9 E52...9 E57...11 E58...12 E76...11 E77...12 E78...11 E79...12 E150...10

F F 1 - F6...18 F 7 - F12...18 F13 - F18...18 F19 - F24...18 F25 - F30...18 F31 - F36)...18 F37 - F42...18 F43 - F48...18 F49 - F54...18 F55 - F60...18

Kundendienst-Schulung LWE (VMS) 30/09/02 ED

P

F79...16 F80...16 F87...16 F101...58 F102...58 F103...58 F104...58 F105...58 F106...58 F107...58

P14...15

R

G1...16 G2...16 G3...26 G4...38 G6...59

R 6...31 R 9...28 R10...28 R11...28 R14...29 R18...29 R22...20 R25...46 R26...20 R44...59 R53-60...20 R61...20

H

S

H101...57 H102...57 H105...10

S 17...15 S 19...15 S 65...13 S 66...13 S 69...13 S 82...18 S103...15 S104...15 S105...15 S106...16 S114...23 S116...23 S118...44 S119...44 S122...35, 41 S123...41 S124...42 S131...45 S134...13 S135...13 S137...23 S142...48 S144...48 S146...48 S148...48 S151...45 S161...42 S162...42 S163...41 S164...41 S167...49 S168...50 S202*...59 S204*...15 S313...32 S354...23

G

K K50...19 K51...19 K64...19

L L1...39, 40 L2...39, 40 L3...39, 40 L4...39, 40 L5...43

M M 1...26 M 2...14 M 4...14 M10...14 M11...13 M12...13 M19...14 M20...14 M21...14 M22...46 M23...9 M24...9 M25...9 M26...9

N N1...56

- UW 60 -

S367...12 S386...51

U U50...17 U51...17

X X 44...33 X 45...33 X 47...19 X 48...19 X 49...20 X 75...33 X 81...15 X102...28 X165...13 X166...13 X170...29 X205...15 X209...19 X217...14 X246...58 X277...27 X278...27 X279...28 X280...28 X281...30 X283...29 X284...28 X287...34 X292...19 X295...29 X339...26

Y Y 2a...24 Y 2b...24 Y 4...21 Y 5...25 Y 6...25 Y 7...25 Y 8...32 Y 9a...47 Y 9b...47 Y10...49 Y11...49 Y12...50 Y13...50 Y14...51 Y15...51 Y16...49 Y17...49 Y18...50 Y19...50 Y21...25

Y22A...45 Y22B...45 Y24...37 Y26A...52 Y26B...52 Y27A...52 Y27B...52 Y28A...54 Y28B...54 Y29A...53 Y29B...53 Y30A...53 Y30B...53 Y31A...54 Y31B...54 Y32A...52 Y32B...52 Y33A...52 Y33B...52 Y34...31, 57 Y35...25 Y37...34 Y38...34 Y48...28 Y50...57 Y65...25 Y66...25 Y69a...47 Y69b...47 Y70...37 Y72...45 Y88...51 Y89...51 Y90...51 Y91...51 Y107...53 Y108...53 Y109...53 Y148...24 Y872...26

D:\1100-2\BMK-Bauteile UW_1100_2.p65

Training-Documentation LTM 1100/2 Outline of components with identification (BMK)

BMK-Components Superstructure

OW-11 Kundendienst-Schulung LWE (VMS)

D:\1100_2\Trennblätter_1100_2.p65

Kundendienst-Schulung LWE (VMS) 18/02/02• ED

D:\1100-2\BMK-Bauteile OW_1100_2.p65

Table of contents: BMK - Table (-A1 to -H95) ............................................................................... 3 BMK - Table (-H101 to -R12) .......................................................................... 4 BMK - Table (-R13 to -S915) ........................................................................... 5 BMK - Table (-S918 to -Y27) ........................................................................... 6 BMK - Table (-Y28 to -ZE2) ............................................................................. 7 Instruments cabin: Liccon monitor, pedal ...................................................................................... 9 Master switches ............................................................................................ 10 Roof console ................................................................................................. 11 Crane cabin: Wiper, radio system ...................................................................................... 12 Heater, add. heater ....................................................................................... 13 Additional heater ........................................................................................... 14 Control cabinet: Control ON, fuses, voltage converter ............................................................ 15 Relays .......................................................................................................... 16 Relays, diode board ...................................................................................... 17 X-emergency connector-resistances for ....................................................... 18 EMERGENCY MODE without LICCON system ............................................ 18 Participants on CAN and LSB ....................................................................... 19 Electric equipment superstructure: Battery box ................................................................................................... 20 Diesel engine D 924 TI - E 149 KW: Components ................................................................................................. 21 Sensors... ..................................................................................................... 22 Temperature, pressure, speed sensors ........................................................ 23 Cooling system ............................................................................................. 24

Hydraulic equipment superstructure: Outline hydraulic pumps ............................................................................... 25 Main control block ......................................................................................... 26 Main control block pressure steps ................................................................ 27 Valve block hoist gear 2 ................................................................................ 28 Winch 1, winch 2 .......................................................................................... 29 Luffing gear ................................................................................................... 30 Slewing gear ................................................................................................. 31 Slewing gear ................................................................................................. 32 Secondary consumers .................................................................................. 33 Superstructure interlock, boom direction ...................................................... 34 Ballasting ...................................................................................................... 35 Compressed-air system superstructure: Compressor, desiccator, footboard valves .................................................... 36 Superstructure in general: Centralized lubricating system ...................................................................... 37 Oil cooler-hydraulic oil, reservoir sensor-fuel ................................................ 38 Lighting superstructure ................................................................................. 39 Telescopic boom: Cable drums, angle and length sensors ....................................................... 40 Boom head ................................................................................................... 41 Biparted swing-away jib ................................................................................ 42 Tele interlocking ............................................................................................ 43 Gripper interlocking ...................................................................................... 44 Special equipment: Radio control ................................................................................................ 45 Dolly ............................................................................................................. 46 Index_OW .................................................................................................... 47

LTM 1100/2 - Superstructure • BMK - Outline of components

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LTM 1100/2 - Superstructure • BMK - Outline of components

Kundendienst-Schulung LWE (VMS) 18/02/02• ED

- OW 2 -

D:\1100-2\BMK-Bauteile OW_1100_2.p65

Kundendienst-Schulung LWE (VMS) 18/02/02• ED

D:\1100-2\BMK-Bauteile OW_1100_2.p65

BMK - Table (-A1 to -H95) A ........ Sub-assemblies, partial sub-assemblies A1 ...... Control unit SG 1577 ........................................................................ 14 A2 ...... Heater Thermo 90S water circulation pump ..................................... 14 A11 .... Filter heating fuel preheating approx. 300W ..................................... 22 A14 .... Diode and resistance bracket, .............................................................. ........... Generation of the excitation voltage on Lima D+ .............................. 17 A20 .... Flame starting device ........................................................................ 11 A50 ... Diode and varistor board .................................................................. 17 A417 .. Additional feeding for LSB ................................................................ 41 B ........ Converters, non-electric / electric B2 ...... Pressure sensor, piston area luffing ram .......................................... 30 B4 ...... Angle sensor, tele basic body ZE1, LSB 2 address 29 ..................... 40 B6 ...... Angle sensor, tele boom head ZE2, LSB 3 address ......................... 41 B7 ...... Length sensor, tele boom ZE1, LSB 2 address 30 ............................ 40 B11 .... Pressure sensor P (pump X) ............................................................ 26 B12 .... Pressure sensor LS (pump XL) ........................................................ 26 B17 .... Slewing sensor 0-360°, slewing angle indication for ............................. ........... working area limitation ZE0, LSB 1 address 25 ................................ 34 B19 .... Angle sensor, gas pedal position carrier 0° = 4 mA 25° = 20 mA ........ 9 B25 .... Loudspeaker right ............................................................................. 12 B26 .... Manometric switch, brake slewing gear >35 bar ............................... 46 B26 .... Loudspeaker left ............................................................................... 12 B27 .... Manometric switch, lowering brake luffing >35 bar ........................... 46 B28 .... Manometric switch, hydraulic pump .................................................. 46 B29 .... Angle sensor, gas pedal pos. superstr, 0° = 4 mA 25° = 20 mA .......... 9 B30 .... Converter, 0-25° / 200-700 mA footbrake at ......................................... ........... free-wheeling slewing gear footbrake carrier (pneumatic) .................. 9 B30 .... Converter, 0-25° / 200-700 mA footbrake slewing gear ........................ ........... (optionally ”free-wheeling slewing gear”) ......................................... 32 B31 .... Speed sensor n / L (0-70V)............................................................... 22 B31 .... Speed sensor n / L (0-70V)............................................................... 23 B32 .... (without fig.) speed sensor 2 n / L (0-70V) ........................................ 23 B34 .... Charge pressure 0-5bar/0-5V ........................................................... 23 B35 .... Coolant temperature ......................................................................... 24 B36 .... Charge temperature ......................................................................... 23 B37 .... Coolant level..................................................................................... 24 B38 .... Negative pressure air filter P / U ( 0 bar = 4,5V -0,08 bar = 0,5V ...... 23

E ........ Lighting devices E1 ...... Lighting, boom head left ................................................................... 39 E2 ...... Lighting boom head right .................................................................. 39 E6 ...... Contour light 5W ............................................................................... 39 E7 ...... Contour light 5W ............................................................................... 39 E8 ...... Working projecter roof front 70W (option) ......................................... 39 E11 .... Warning beam 70W .......................................................................... 39 E12 .... Warning beam 70W .......................................................................... 39 E17 .... Working projector, base section 150W ............................................. 39 E18 .... Working projector, base section 150W ............................................. 39 E60 .... Working projector ............................................................................. 39 E96 .... Working projector cab 70W .............................................................. 39 ECU1 . Engine ECU ..................................................................................... 19 EP0 ... Input board, ZE0, LSB1 .................................................................... 19 EP1 ... Input board, ZE1, LSB2 .................................................................... 19 EP3 ... Input board, ZE2, LSB3 E / A-module 6 ............................................ 19 F ........ Fuses F1 ...... to F6 ................................................................................................. 15 F7 ...... to F12 ............................................................................................... 15 F13 .... to F18 ............................................................................................... 15 F19 .... to F24 ............................................................................................... 15 F25 .... to F30 ............................................................................................... 15 F31 .... to F36 ............................................................................................... 15 F37 .... to F42 ............................................................................................... 15 F60 .... Overvoltage protection ..................................................................... 20 F61 .... Fuse 50A, starter .............................................................................. 20 F62 .... Fuse 50A, battery + .......................................................................... 20 G ....... Generators G1 ..... Generator ......................................................................................... 21 G2 ..... Battery 12V ...................................................................................... 20 G3 ..... Battery 12V ...................................................................................... 20 H ........ Optic and acoustic signalization devices H80 .... Bell, warning upon cut-off of LMB overload ...................................... 38 H95 .... Radio ................................................................................................ 12

LTM 1100/2 - Superstructure • BMK - Outline of components

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LTM 1100/2 - Superstructure • BMK - Outline of components

- OW 4 -

BMK - Table (-H101 to -R12) H101 .. Charge control indicator carrier .......................................................... 9 H102 .. Preheating indicator superstructure .................................................... 9 H105 .. Charge control indicator superstructure .............................................. 9 H106 .. Preheating indicator superstructure .................................................... 9 H599 .. Interval horn ballasting ..................................................................... 12 H613 .............................................................................................................. 11 H614 .............................................................................................................. 11 H627 .............................................................................................................. 11 H628 .............................................................................................................. 11 K ........ Relays, contactors K1 ...... Control ON ....................................................................................... 15 K11 .... Winch 1 not unwound ....................................................................... 16 K12 .... Winch 2 not unwound ....................................................................... 16 K13 .... Auxiliary relay control ON without engine K14 .... Auxiliary relay control ON without engine K15 .... Engine running ( D+ ) K16 .... Water circulation additional heater (Y28) .......................................... 16 K17 .... Heating cab warm ............................................................................ 16 K18 .... Horn ................................................................................................. 16 K19 .... Fresh air blower (battery/ignition switch) .......................................... 16 K20 .... Unlocking tele ................................................................................... 16 K21 .... Water circulation heater (Y28) .......................................................... 16 K22 .... Emergency mode with LICCON ....................................................... 16 K23 .... Pump 1 (normal/emergency mode) .................................................. 16 K24 .... Oil cooler hydraulics -M2 ”ON” ......................................................... 16 K29 .... Engine carrier running ...................................................................... 16 K32 .... Working projector boom ................................................................... 16 K33 .... Working projector (only for 2x150W) ................................................ 16 K34 .... Fuel preheating filter heating, 130A / 40A ......................................... 16 K36 .... Air flap, option .................................................................................. 16 K38 .... Gripper in position (at emergency mode!) ......................................... 16 K51 .... Release hoist gear 1 (MS-Y <\<>> 0) ............................................... 17 K52 .... Release hoist gear 2 (MS-Y <\<>> 0) ............................................... 17 K53 .... Luffing up.......................................................................................... 17 K54 .... Telescoping (MS2-Y <\<>> 0) ........................................................... 17 K55 .... Preselection luffing / not telescoping ................................................ 17

Kundendienst-Schulung LWE (VMS) 18/02/02• ED

K56 .... Luffing down ..................................................................................... 17 K57 .... Slewing (MS-X <\<>> 0) ................................................................... 17 K58 .... Unlocking ram .................................................................................. 17 K59 .... Unlocking ram .................................................................................. 17 K60 .... Slewing gear free-wheeling .............................................................. 17 K651 .. Interval relay, wipe-wash ................................................................... 11 K652 .. Interval relay, wipe-wash ................................................................... 11 M ....... Electric motors M1 ..... Starter .............................................................................................. 21 M2 ..... Engine, oil cooler hydraulics ............................................................. 38 M3 ..... Wiper motor front screen .................................................................. 12 M4 ..... Wiper motor roof ............................................................................... 12 M6 ..... Roof screen washer pump behind driver’s seat ................................ 12 M7 ..... Front screen washer pump ............................................................... 12 M9 ..... Circulation pump water ..................................................................... 13 M13 ... Electric motor, electric-operated hydraulic pump .............................. 46 M23 ... Actuator, adjustment working projector base section ........................ 39 N ........ Slipring transfer devices N1 ...... Sliprings for LSB sensor tele – gripper interlocking, S908 and Y40 .. 40 N2 ...... Cable drum for high-voltage antenna, flash light ................................... ........... Angle sensor B6, lighting boom head ............................................... 40 N3 ...... Cable drum for working projector boom head ................................... 40 NT ..... Power pack ...................................................................................... 19 P ........ Measuring instruments, test devices P2 ...... Incremental sensor winch 1 .............................................................. 29 P3 ...... Incremental sensor winch 2 winch 1 winch 2 winch 2 winch 1 .......... 29 P654 .............................................................................................................. 11 P655 .............................................................................................................. 11 R ........ Resistances R4 ...... Reservoir sensor fuel ....................................................................... 38 R9 ...... Flame glow plug ............................................................................... 22 R11 .... Series resistance 47 R, at EMERGENCY MODE hydraulic pump .... 18 R12 .... Series resistance 47 R, at EMERGENCY MODE hoist gear ............ 18

D:\1100-2\BMK-Bauteile OW_1100_2.p65

Kundendienst-Schulung LWE (VMS) 18/02/02• ED

D:\1100-2\BMK-Bauteile OW_1100_2.p65

BMK - Table (-R13 to -S915) R13 .... Series resistance 56 R, at EMERGENCY MODE telescop. + slew. .. 18 R14 .... Series resistance 30 R, at EMERGENCY MODE luffing ................... 18 S ........ Switches, push-buttons, limit switches S1 ...... Battery main switch .......................................................................... 20 S26 .... Plunger-operated switch counterweight left ”bottom” ........................ 35 S27 .... Plunger-operated switch counterweight right ”bottom” ...................... 35 S28 .... Manometric switch > 200 bar counterweight left ”top” ....................... 35 S29 .... Manometric switch > 200 bar counterweight right ”top” .................... 35 S30 .... Contact switch superstructure interlocking pin bottom ...................... 34 S31 .... Temperature switch, hydraulic oil ...................................................... 38 S32 .... Contact switch superstructure interlocking pin top ............................ 34 S34 .... Incremental sensor, signal for setting programs devices .................. 31 S35 .... Iincremental sensor, signal for setting programs devices ................. 31 S49 .... Manom.switch, monitoring of max. pressure in hoist gear 1 lowering 29 S50 .... Manom. switch, monitoring of max. pressure in hoist gear 2 lowering28 S69 .... Proximity switch grease distributor ................................................... 37 S72 .... Folding swing-away jib ..................................................................... 42 S73 .... Unfolding swing-away jib .................................................................. 42 S81 .... Key-operated push-button emergency mode with LICCON .............. 16 S82 .... Control ON without engine ............................................................... 16 S83 .... Thermometric switch, water circulation behind additional heater ...... 14 S84 .... EMERGENCY-OFF, cab ................................................................... 12 S89 .... Step switch blower heat exchanger .................................................. 13 S90 .... Heater switch mechan. adjustment circulating air / fresh air ............. 13 S103 .. Ignition switch carrier .......................................................................... 9 S104 .. Ignition switch superstructure ............................................................. 9 S250 .. Receiver remote control ................................................................... 45 S301 .. Master switch 1, right, luffing, telescoping ............................................ ........... Hoist gear 1 ZE2, LSB 3 address 9 .................................................. 10 S320 .. Driving direction V / N / R ................................................................. 10 S320 .. Terminal box working projector boom ............................................... 40 S322 .. Preselection - luffing / not telescoping .............................................. 10 S324 .. Blinker L / 0 / R ................................................................................. 10 S326 .. Front axle steering L / 0 / R .............................................................. 10 S401 .. Master switch 2, slewing left, hoist gear 2 ZE1, LSB 2 address 9 ..... 10 S413 .. Terminal box ..................................................................................... 40

S420 .. Tilting of cab ..................................................................................... 10 S422 .. Static brake slewing gear ................................................................. 10 S424 .. Luffing up at overload ....................................................................... 10 S426 .. Rear-axle steering L / 0 / R ............................................................... 10 S602 .. * Option ............................................................................................. 11 S604 .............................................................................................................. 11 S606 .............................................................................................................. 11 S608 .............................................................................................................. 11 S610 .............................................................................................................. 11 S612 .............................................................................................................. 11 S618 .............................................................................................................. 11 S620 .............................................................................................................. 11 S622 .............................................................................................................. 11 S626 .............................................................................................................. 11 S632 .............................................................................................................. 11 S634 .............................................................................................................. 11 S636 .............................................................................................................. 11 S638 .............................................................................................................. 11 S638 .............................................................................................................. 11 S640 .............................................................................................................. 11 S642 .............................................................................................................. 11 S644 .............................................................................................................. 11 S646 .............................................................................................................. 11 S648 .............................................................................................................. 11 S650 .............................................................................................................. 11 S656 .............................................................................................................. 11 S660 .............................................................................................................. 11 S901 .. Inductive sensor tele 1 ZE1, LSB 2 address 10 ................................ 43 S902 .. Inductive sensor tele 2 ZE1, LSB 2 address 11 ................................ 43 S903 .. Inductive sensor tele 3 ZE1, LSB 2 address 12 ................................ 43 S904 .. Inductive sensor tele 4 ZE1, LSB 2 address 13 ................................ 43 S905 .. Inductive sensor tele 5 ZE1, LSB 2 address 14 ................................ 43 S908 .. Induct.sensor gripper position at emergency mode, no LSB sensor . 43 S912 .. Induct.sensor gripper pinned left ZE1, LSB address 18 .................... 44 S913 .. Induct.sensor gripper pinned right ZE1, LSB 2 address 20 ............... 44 S914 .. Induct.sensor gripper released left ZE1, LSB 2 address 19 .............. 44 S915 .. Induct.sensor gripper released right ZE1, LSB 2 address 21 ............ 44

LTM 1100/2 - Superstructure • BMK - Outline of components

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LTM 1100/2 - Superstructure • BMK - Outline of components

- OW 6 -

BMK - Table (-S918 to -Y27) S918 .. Induct.sensor tele pinned ZE1, LSB 2 address 16 ............................ 43 S919 .. Induct.sensor tele released ZE1, LSB 2 address 17 ......................... 43 S930 .. 1. Hoist limit switch. lift top tele head ZE2, LSB 3 address 28 ......... 41 S931 .. 2. hoist limit switch lift top tele / whip-line ZE2, LSB 3 address 24 .... 41 S940 .. Lift top KS ZE2, LSB 3 address 27 ................................................... 42 S945 .. Lift top DKS ZE2, LSB 3 address 26 ................................................ 42 T ........ Converters T50 .... Voltage converter, 24V / 12V - 3A radio ............................................ 15 X ........ Terminals, connectors, sockets X45 ............................................................................................................... 15 X49 .... Socket 24V ....................................................................................... 16 X50 .... Connector ......................................................................................... 18 X51 .... Connector, EMERGENCY MODE hoist gear 1 ................................. 18 X52 .... Connector, EMERGENCY MODE hoist gear 2 ................................. 18 X53 .... Connector, EMERGENCY MODE luffing .......................................... 18 X54 .... Connector, EMERGENCY MODE telescoping ................................. 18 X55 .... Connector, EMERGENCY MODE slewing ........................................ 18 X57 .... Connector, ........................................................................................ 18 X59 .... X-EMERGENCY ............................................................................... 18 X205 ............................................................................................................. 38 X250 .. Plug-in connection ............................................................................ 45 X251 ............................................................................................................. 22 X251 ............................................................................................................. 23 X252 ............................................................................................................. 23 X254 ............................................................................................................. 23 X255 ............................................................................................................. 24 X256 ............................................................................................................. 23 X257 ............................................................................................................. 24 X258 ............................................................................................................. 23 X259 .. Oil temperature................................................................................. 22 X260 .. Connector -EDC (actuator injection pump) ....................................... 22 X268 .. Connector control unit ...................................................................... 37 X269 .. Connector on S69 grease distributor ................................................ 37 X272 ............................................................................................................. 22

Kundendienst-Schulung LWE (VMS) 18/02/02• ED

X298 .. Socket ventilator 230V cab ............................................................... 13 X417 .. Terminal strip .................................................................................... 41 X519 .. Socket cab ....................................................................................... 12 X621 ............................................................................................................. 26 X622 ............................................................................................................. 26 XLSB . Nodal point for LSB sensor gripper ................................................... 44 XST1 . to heater ........................................................................................... 14 XST2 . Sensor .............................................................................................. 14 XST3 . Dosing pump Y139 ........................................................................... 14 Y ........ Electric-operated, mechanic devices Y1a .... Prop. valve, hoist gear 1 lifting .......................................................... 26 Y1b .... Prop.-valvel, hoist gear 1 lowering .................................................... 26 Y3 ...... Brake winch 1, releasing .................................................................. 29 Y4a .... Prop. valve, luffing UP ...................................................................... 26 Y4a .... Prop. valve, luffing UP ...................................................................... 30 Y4b .... Prop. valve, luffing DOWN ................................................................ 26 Y4b .... Prop. valve, luffing DOWN ................................................................ 30 Y5 ...... Prop. valve, lowering brake luffing down .......................................... 30 Y6a .... Prop. valve, tele RETRACTING ....................................................... 26 Y6b .... Prop. valve, Tele EXTENDING ......................................................... 26 Y10 .... Safety relief control lowering brake luffing down ............................... 30 Y11 .... Pressure step p4 .............................................................................. 27 Y12 .... Pressure step p3 .............................................................................. 27 Y17a .. Directional control valve, hoist gear 2 lifting ...................................... 28 Y17b .. Directional control valve, hoist gear 2 lowering ................................. 28 Y18 .... Brake winch 2, releasing .................................................................. 29 Y19a .. Counterweight UP ............................................................................ 33 Y19a .. Counterweight UP, see valve block secondary consumers ............... 35 Y19b .. Counterweight DOWN ...................................................................... 33 Y19b .. Counterweight DOWN ...................................................................... 35 Y20 .... Releasing brake ............................................................................... 31 Y21 .... Prop. valve, footbrake slewing gear .................................................. 32 Y22a .. Superstructure released ................................................................... 33 Y22a .. Pinning superstructure ..................................................................... 34 Y22b .. Releasing superstructure ................................................................. 34 Y22b .. Superstructure pinned ...................................................................... 33

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BMK - Table (-Y28 to -ZE2) Y26 .... Solenoid valve, fuel release for flame glow plug R9 .......................... 22 Y27 .... Prop. valve ventilator drive gear pump drive ventilator motor ........... 24 Y28 .... Water circulation, 0 = engine and cab, 1 = engine ............................ 14 Y31 .... Prop. valve, pump 1 ......................................................................... 25 Y32 .... Prop. valve, pump 2 ......................................................................... 25 Y38 .... Releasing ......................................................................................... 44 Y40 .... Inversion valve tele pinning / gripper pinning .................................... 43 Y49 .... Initial pressure ring area tele ram ..................................................... 27 Y59 .... Heating air drier, compressor, footboard ........................................... 36 Y66a .. Prop. solenoid valve, slewing right ................................................... 31 Y66b .. Prop. solenoid valve, slewing left ...................................................... 31 Y69 .... Centralized lubrication system .......................................................... 37 Y85a .. Unfolding swing-away jib .................................................................. 42 Y85a .. Unfolding swing-away jib .................................................................. 33 Y85b .. Folding swing-away jib ..................................................................... 33 Y85b .. Folding swing-away jib ..................................................................... 42 Y103a Tilting cab UP ................................................................................... 33 Y103b Tilting cab DOWN ............................................................................. 33 Y109 .. Inversion valve, slewing free-wheel / slewing gear free-wheeling ..... 32 Y137 .. Clutch compressor air-conditioning system ...................................... 21 Y139 .. Fuel dosing pump additional heater .................................................. 14 Y141 .. Extending footboard ......................................................................... 36 Y142 .. Retracting footboard, pressure reducer control cabinet ventilation ... 36 Z ........ Central units ZE0 .... Central unit 0 .................................................................................... 19 ZE1 .... Central unit 1 .................................................................................... 19 ZE2 .... Central unit 2 .................................................................................... 19

LTM 1100/2 - Superstructure • BMK - Outline of components

- OW 7 -

LTM 1100/2 - Superstructure • BMK - Outline of components

Kundendienst-Schulung LWE (VMS) 18/02/02• ED

- OW 8 -

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Instruments cabin: Liccon monitor, pedal

-H101 charge control indicator carrier

-H105

-H102

charge control indicator superstructure

-B30 converter, 0-25° / 200-700 mA foot brake slewing gear (at customer’s request „freewheeling slewing gear“)

foot brake carrier (pneumatic)

-B19

-B29

angle sensor, gas pedal position carrier 0° = 4 mA 25° = 20 mA

angle sensor, gas pedal position superstructure 0° = 4 mA 25° = 20 mA

preheating indicator carrier

-H106

-S103

-S104

preheating indicator superstructure

ignition switch carrier

ignition switch superstructure

LTM 1100/2 - Superstructure • BMK - Outline of components

- OW 9 -

LTM 1100/2 - Superstructure • BMK - Outline of components

- OW 10 -

Instruments cabin: Master switches

T

T: S1: S2: S3:

DEAD MAN HAND GAS HIGH-SPEED HORN

-S301

-S401

S2

S1

master switch 1, right luffing, telescoping, hoist gear 1 ZE2, LSB 3 address 9

master switch 2, left slewing, hoist gear 2 ZE1, LSB 2 address 9 S3

-S422 static brake slewing gear

-S322 preselection luffing / Not telescoping

-S420 tilting cab

Kundendienst-Schulung LWE (VMS) 18/02/02• ED

-S424

-S324

luffing up at overload

blinker L/0/R

-S426 rear-axle steering L/0/R

-S326 front-axle steering L/0/R

-S320 driving sense V/N/R

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Instruments cabin: Roof console

* Option

-P655

-H627

-H613

-S650 -S646 -S642 -S638 -S634 -S638 -S626 -S648 -S644 -S640 -S636 -S632 -H628

-S612 -S608 -S604 -S660 -S610 -S606 -S602

-S656

-P654

-S622

-S618 -S620

-H614

-K651

-K652

interval relay, wipe-wash

Interval relay, wipe-wash

LTM 1100/2 - Superstructure • BMK - Outline of components

- OW 11 -

LTM 1100/2 - Superstructure • BMK - Outline of components

- OW 12 -

Crane cabin: Wiper, radio system -M3 wiper motor front screen

-S84 EMERGENCYOFF, cabin

-B25 loudspeaker right

-M4 wiper motor roof

-B26 -H599

loudspeaker left

interval horn ballasting behind driver’s seat

-X519 socket cabin

-H95 radio

Kundendienst-Schulung LWE (VMS) 18/02/02• ED

-M7

-M6

front screen washer pump

roof screen washer pump

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Crane cabin: Heater, add. heater

-X298 socket ventilator 230V cabin

Mechan. adjustment circulation air/ fresh air

-S89

-S90

step switch blower heat exchanger

heater switch

-M9 circulation pump water

LTM 1100/2 - Superstructure • BMK - Outline of components

- OW 13 -

LTM 1100/2 - Superstructure • BMK - Outline of components Crane cabin: Additional heater

- OW 14 -

-S83 thermostatic switch, water circulation

-Y139 fuel dosing pump add. heater

-Y28 water circuit, 0 = engine and cabin, 1 = engine

behind add. heater

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-XST3

-XST2

-XST1

dosing pump Y139

sensor

to heater

-A1 control unit SG 1577

circulation pump water

-A2 heater Thermo 90S

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Control cabinet: Control ON, fuses, voltage converter -T50 voltage converter, 24V / 12V - 3A radio

-K1 control ON

-F1 to F6

-F7 -F13 -F19 -F25 -F31 -F37 to to to to to to F12 F18 F24 F30 F36 F42

-X45

LTM 1100/2 - Superstructure • BMK - Outline of components

- OW 15 -

LTM 1100/2 - Superstructure • BMK - Outline of components

- OW 16 -

Control cabinet: Relays

-K29 . Engine carrier running -K32...Working projector boom -K33...Working projector boom (only with 2x150W) -K34...Diesel preheating -K36...Air flap option -K38...Gripper in position (at emergency mode!)

-K11 . Winch 1 not unwound -K12 . Winche 2 not unwound -K13 . Auxiliary relay control ON without engine -K14 . Auxiliary relay control ON without engine -K15 . Engine running ( D+ ) -K16 . Water circuit additional heater (Y28) -K17 . Heating warm -K18 . Horn -K19 . Fresh air blower (battery/ignition switch) -K20 unlocking tele -K21 . Water circuit heater (Y28) -K22 . Emergency mode with LICCON -K23 . Pump 1 (normal/emergency mode) -K24 . Öil cooler hydraulic -M2 „ON“

-X49 socket 24V

-S81

-S82

key-operated pushbutton emergency mode with LICCON

control ON without engine

Kundendienst-Schulung LWE (VMS) 18/02/02• ED

-K29

-K11

-K13 -K12

-K15 -K14

-K17 -K16

-K32 -K33 -K34

-K36

-K38

-K18

-K22

-K24

-K20 -K19

-K21

-K23

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Control cabinet: Relays, diode board

-A50 diode and varistor board

-K51 release hoist gear 1 (MS-Y <> 0)

-K52 release hoist gear 2 (MS-Y <> 0)

-K53 luffing up

-K54 telescoping (MS2-Y <> 0)

-K55 -A14 diode and resistance carrier, generation of the excitation voltage on LIMA D+

preselection luffing / Not telescoping

-K56 luffing down

-K57 slewing (MS-X <> 0)

-K58 unlocking ram

-K59 unlocking ram

-K60 slewing gear freewheeling

LTM 1100/2 - Superstructure • BMK - Outline of components

- OW 17 -

LTM 1100/2 - Superstructure • BMK - Outline of components Control cabinet: X-emergency connector-resistances for EMERGENCY MODE without LICCON system -X50 connector

- OW 18 -

-X51

-X52

-X53

-X54

connector, EMERGENCY MODE hoist gear 1

connector, EMERGENCY MODE hoist gear 2

connector, EMERGENCY MODE luffing

connector, EMERGENCY MODE telescoping

-R14 series resistance 30 R, at EMERGENCY MODE luffing

-R13 series resistance 56 R, at EMERGENCY MODE telescoping and slewing

-R11

-R12

series resistance 47 R, series resistance 47 R, at EMERG. MODE at EMEGENCY MODE hydraulic pump hoist gear

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-X55

-X57

-X59

connector, EMERGENCY MODE slewing

connector,

XEMERGENCY

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Control cabinet: Participants on CAN and LSB

E / A module 6

-NT

-ZE0

power pack NT

central central unit ZE0 unit ZE1

-ZE1

-EP0

-EP1

-EP3

input board, ZE0, LSB1

input board, ZE1, LSB2

input board, ZE2, LSB3

motor ECU LH-ECU1

-ZE2 central unit ZE2

CAN star point star point exhaust flap air flap ventilator clutch flame start syst. exhaust flap ventilator clutch air flap

-A20 flame start system

LTM 1100/2 - Superstructure • BMK - Outline of components

- OW 19 -

LTM 1100/2 - Superstructure • BMK - Outline of components

- OW 20 -

Electric equipment superstructure: Battery box

-G2 battery 12V

-G3 battery 12V

-F61 -S1 battery main switch

fuse 50A, starter

charging set sensor main switch

battery

mainswitch

battery box

-F62 fuse 50A, battery +

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-F60 overvoltage protection

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Diesel engine D 924 TI - E 149 KW: Components

engine oil filter

fuel initial filter with water separator and preheating fuel finefilter

-Y137

gear pump, ventilator drive

clutch compressor airconditioning system

-G1 generator

-M1 starter

LTM 1100/2 - Superstructure • BMK - Outline of components

- OW 21 -

LTM 1100/2 - Superstructure • BMK - Outline of components

- OW 22 -

Diesel engine D 924 TI - E 149 KW: Sensors...

-R9 flame glow plug

-X272 -A11 filter heating fuel preheating 300W

-Y26 solenoid value fuel release for flame glow plug R9

-X251 -B31 speed sensor n / L (0-70V)

Kundendienst-Schulung LWE (VMS) 18/02/02• ED

-X259 -B39 oil temperature

-X260 connector EDC (actuator - injection pump)

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Diesel engine D 924 TI - E 149 KW: Temperature, pressure, speed sensors

-X258 -B38 negative pressure air filter P/U( 0 bar = 4,5V -0,08 bar = 0,5V

-X256 -B36 charge temperature

-X254 -B34 charge pressure 0-5bar/0-5V

-X251 -B31 speed sensor n / L (0-70V)

-X252 -B32 (without figure) speed sensor 2 n / L (0-70V)

LTM 1100/2 - Superstructure • BMK - Outline of components

- OW 23 -

LTM 1100/2 - Superstructure • BMK - Outline of components

- OW 24 -

Diesel engine D 924 TI - E 149 KW: Cooling system

gear pump drive ventilator motor

-X257 -B37 coolant level

-X255 -B35 coolant temperature

-Y27 proportional valve ventilator drive

Kundendienst-Schulung LWE (VMS) 18/02/02• ED

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Hydraulic equipment superstructure: Outline hydraulic pumps

-Y31 proportional valve, pump 1 pump 4 gear pump tele?, tele interlocking

pump 3 gear pump slewing gear, secondary consumers

pump 2 var. displ. pump winch 1, luffing, telescoping

pump 1 var. displ. pump winch 1, luffing, telescoping , hoist gear 2

-Y32 proportional valve, pump 2

LTM 1100/2 - Superstructure • BMK - Outline of components

- OW 25 -

LTM 1100/2 - Superstructure • BMK - Outline of components

- OW 26 -

Hydraulic equipment superstructure: Main control block

-Y4a prop. valve, luffing UP

-Y1a prop. valve, hoist gear 1 lifting

-Y6a prop. valve, tele IN

-X621 -B11 pressure sensor P (pump X)

-X622 -B12 pressure sensor LS (pump XL)

Kundendienst-Schulung LWE (VMS) 18/02/02• ED

-Y4b

-Y1b

-Y6b

prop.valve, luffing DOWN

prop.valve, hoist gear 1 lowering

prop.valve, tele OUT

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Hydraulic equipment: Main control block pressure steps

-Y12 pressure step p3

CONTROL LOGIC OF PRESSURE STEPS pressure step

-Y11 pressure step p4

-Y49 initial pressure ring area tele ram

LTM 1100/2 - Superstructure • BMK - Outline of components

- OW 27 -

LTM 1100/2 - Superstructure • BMK - Outline of components

- OW 28 -

Hydraulic equipment superstructure: Valve block hoist gear 2

-S50 pressure switch, control max. pressure in hoist gear 2 lowering

-Y17b directional valve, hoist gear 2 lowering

Kundendienst-Schulung LWE (VMS) 18/02/02• ED

-Y17a directional valve, hoist gear 2 lifting

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Hydraulic equipment superstructure: Winch 1, winch 2

winch 2

winch 1

-P3 incremental sensor winch 2

-P2 incremental sensor winch 1

-Y3 brake winch 1 releasing

winch 1

winch 2

-Y18 brake winch 2 releasing

-S49 pressure switch, control max. pressure in hoist gear 1 lowering

LTM 1100/2 - Superstructure • BMK - Outline of components

- OW 29 -

LTM 1100/2 - Superstructure • BMK - Outline of components

- OW 30 -

Hydraulic equipment superstructure: Luffing gear -Y4a prop. valve, luffing UP

-Y4b prop. valve, luffing DOWN

-Y5 prop. valve, lowering brake luffing down

-B2 pressure sensor, piston area luffing ram

-Y10 safety release lowering brake control luffing down

Kundendienst-Schulung LWE (VMS) 18/02/02• ED

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Hydraulic equipment superstructure: Slewing gear -Y66b Proportional solenoid valve slewing left

-Y66a proportional solenoid valve slewing right

axial piston slewing gear motor

-Y20 releasing brake

LTM 1100/2 - Superstructure • BMK - Outline of components

-S34

-S35

incremental sensor, signal for setting programs of devices

incremental sensor, signal for setting programs of devices

- OW 31 -

LTM 1100/2 - Superstructure • BMK - Outline of components

- OW 32 -

Hydraulic equipment superstructure: Slewing gear

-Y21 -B30 converter, 0-25° / 200-700 mA foot brake slewing gear (at option „freewheeling slewing gear“) FOOT BRAKE SLEWING GEAR

prop. valve, foot brake slewing gear

-Y109 reversing valve, slewing freewheel / slewing gear freewheeling

FOOT BRAKE

Kundendienst-Schulung LWE (VMS) 18/02/02• ED

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Hydraulic equipment superstructure: Secondary consumers

-Y85b

-Y22b

-Y19b

-Y103b

folding swing-away jib

superstructure interlocked

ballast DOWN

tilting cab DOWN

-Y85a

-Y22a

-Y19a

-Y103a

unfolding swing-away jib

superstructure unlocked

ballast UP

tilting cab UP

LTM 1100/2 - Superstructure • BMK - Outline of components

- OW 33 -

LTM 1100/2 - Superstructure • BMK - Outline of components

- OW 34 -

Hydraulic equipment superstructure: Superstructure interlock, boom direction

-Y22b unlocking superstructure

-Y22a interlocking superstructure

-S32 contact switch interlocking superstructure pin top

-S30 contact switch interlocking superstructure pin bottom

-S4 contact switch ± 5°

Kundendienst-Schulung LWE (VMS) 18/02/02• ED

-B17 slewing sensor 0-360°, boom direction ZE0, LSB 1 address 25

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Hydraulic equipment superstructure: Ballasting

-Y19b

-S27 plunger-operated switch ballast right „bottom“

ballast DOWN see valve block secondary consumers

-S26 plunger-operated switch ballast left „bottom“

-Y19a ballast UP

-S29 pressure switch > 200 bar ballast right „top“

-S28 pressure switch > 200 bar ballast left „top“

LTM 1100/2 - Superstructure • BMK - Outline of components

- OW 35 -

LTM 1100/2 - Superstructure • BMK - Outline of components

- OW 36 -

Compressed-air system superstructure: Compressor, desiccator, footboard valves

footboard

compressor

Kundendienst-Schulung LWE (VMS) 18/02/02• ED

-Y59

-Y141

-Y142

heater desiccator

extending footboard

retracting footboard

pressure reducer control cabinet ventilation

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Superstructure in general: Centralized lubricating system -Y69 centralized lubricating system

Electronics control S-EP4 cycles off period

pilotLED

-X269 connector on S69

-X268 connector control unit

-S69 proximity switch grease distributor

LTM 1100/2 - Superstructure • BMK - Outline of components

grease distributor

- OW 37 -

LTM 1100/2 - Superstructure • BMK - Outline of components

- OW 38 -

Superstructure in general: Oil cooler-hydraulic oil, reservoir sensor-fuel -H80 bell, warning after cut-off LMB overload

-M2 motor, oil cooler-hydraulic system

-R4

reservoir sensor

reservoir sensor fuel

-X205 -S31 temper. switch, hydraulic oil

Kundendienst-Schulung LWE (VMS) 18/02/02• ED

reservoir contents superstructure

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Supestructure in general: Lighting superstructure

-E2 lighting boom head right

-E1 lighting, boom head left

-E60 working projector

-E17 working projector, base section 150W

-E11 warning beam 70W

-E18

-M23

working projector, base section 150W

actuator, adjustment working projector base section

-E12 warning beam 70W

-E8 working prjector roof front 70W (option)

-E6 contour light 5W

-E7 contour light 5W

LTM 1100/2 - Superstructure • BMK - Outline of components

-E96 working projector cab70W

- OW 39 -

LTM 1100/2 - Superstructure • BMK - Outline of components Telescopic boom: Cable drums, angle and length sensors -S320 terminal box working projector boom

- OW 40 -N2 cable drum for high-tension antenna, flashlight, angle sensor B6, lighting boom head

-N3 cable drum for working projector boom head

-S413 terminal box

-N1 sliprings for LSB sensor-telegripper interlock, S908 and Y40

-B4 angle sensor tele basic section ZE1, LSB 2 address 29

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-B7 length sensor telescopic boom ZE1, LSB 2 address 30

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Telescopic boom: Boom head -B6 angle sensor tele boom head ZE2, LSB 3 address 23

terminal box boom head

-X417 terminal strip

-A417 additional feeding for LSB

-S930 -S931 2nd hoist limit switch lift top tele / whip line ZE2, LSB 3 address 24

1st hoist limit switch lift top tele head right ZE2, LSB 3 address 28

LTM 1100/2 - Superstructure • BMK - Outline of components

- OW 41 -

LTM 1100/2 - Superstructure • BMK - Outline of components

- OW 42 -

Telescopic boom: Biparted swing-away jib

-S945 lift top DKS ZE2, LSB 3 address 26

-S940 -Y85b folding swingaway jib

lift top KS ZE2, LSB 3 address 27

-S72 folding swingaway jib

-S73

-Y85a

unfolding swingaway jib

unfolding swingaway jib

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Telescopic boom: Tele interlocking -S918 inductive sensor tele interlocked ZE1, LSB 2 address 16

-S919 inductive sensor tele unlocked ZE1, LSB 2 address 17

-Y40 reversing valve tele interlocking / gripper interlocking

-S904 inductive sensor tele 4 ZE1, LSB 2 adress 13

-S905 inductive sensor tele 5 ZE1, LSB 2 address 14

-S908 inductive sensor gripper position at emergency mode no LSB sensor

LTM 1100/2 - Superstructure • BMK - Outline of components

-S901 inductive sensor tele 1 ZE1, LSB 2 address 10

-S902 inductive sensor tele 2 ZE1, LSB 2 address 11

-S903 inductive sensor tele 3 ZE1, LSB 2 address 12

- OW 43 -

LTM 1100/2 - Superstructure • BMK - Outline of components

- OW 44 -

Telescopic boom: Gripper interlocking

-Y38 unlocking

-XMLSB2 nodel point for LSBsensor gripper

Kundendienst-Schulung LWE (VMS) 18/02/02• ED

-S912

-S914

inductive sensor gripper left interlocked ZE1, LSB 2 address 18

inductive sensor gripper left unlocked ZE1, LSB 2 address 19

-S915

-S913

inductive sensor gripper right unlocked ZE1, LSB 2 address 21

inductive sensor gripper right interlocked ZE1, LSB 2 address 20

D:\1100-2\BMK-Bauteile OW_1100_2.p65

Kundendienst-Schulung LWE (VMS) 18/02/02• ED

D:\1100-2\BMK-Bauteile OW_1100_2.p65

Special equipment: Radio control -S250 emitter, radio control

Pilot lamp field

Function of pilot lamps:

-S250 receiver radio control

ON

safety circuit 2

crane function initiated

r

-X250 receiver, radio control

plug-in connection

LTM 1100/2 - Superstructure • BMK - Outline of components

- OW 45 -

LTM 1100/2 - Superstructure • BMK - Outline of components

- OW 46 -

Special equipment: Dolly

-B26

-B27

-B28

pressure switch, brake slewing gear >35 bar

pressure switch, lowering brake luffing >35 bar

pressure switch, hydraulic pump ON at P < 40 bar OFF at P > 55 bar

-M13 el. motor, electric-operated hydraulic pump

Kundendienst-Schulung LWE (VMS) 18/02/02• ED

D:\1100-2\BMK-Bauteile OW_1100_2.p65

Kundendienst-Schulung LWE (VMS) 18/02/02• ED

D:\1100-2\BMK-Bauteile OW_1100_2.p65

Index_OW -A 1...14 -A 2...14 -A11...22 -A20...19 -A50...17 -A417...41 -B 2...30 -B 4...40 -B 6...41 -B 7...40 -B11...26 -B12...26 -B17...34 -B19...9 -B25...12 -B26...12, 46 -B27...46 -B28...46 -B29...9 -B30...9, 32 -B31...22, 23 -B32...23 -B34...23 -B35...24 -B36...23 -B37...24 -B38...23 -B39...22 -E 1...39 -E 2...39 -E 6...39 -E 7...39 -E 8...39 -E??...39 -E11...39

-E12...39 -E15...39 -E17...39 -E18...39 -EP0...19 -EP1...19 -EP3...19 -F 1 - F6...15 -F 7 - F12...15 -F13 - F18...15 -F19 - F24...15 -F25 - F30...15 -F31 - F36...15 -F37 - F42...15 -F60...20 -F61...20 -F62...20 -G1...21 -G2...20 -G3...20 -H80...38 -H95...12 -H101...9 -H102...9 -H105...9 -H106...9 -H599...12 -H613...11 -H614...11 -H627...11 -H628...11

-K1...15 -K11...16 -K12...16 -K13...16 -K14...16 -K15...16 -K16...16 -K17...16 -K18...16 -K19...16 -K20...16 -K21...16 -K22...16 -K23...16 -K24...16 -K29...16 -K32...16 -K33...16 -K34...16 -K36...16 -K38...16 -K51...17 -K52...17 -K53...17 -K54...17 -K55...17 -K56...17 -K57...17 -K58...17 -K59...17 -K60...17 -K651...11 -K652...11

-M 1...21 -M 2...38 -M 3...12 -M 4...12 -M 6...12 -M 7...12 -M 9...13 -M13...46 -M23...39 -N1...40 -N2...40 -N3...40 -P2...29 -P3...29 -P654...11 -P655...11 -R 4...38 -R 9...22 -R11...18 -R12...18 -R13...18 -R14...18 -S 1...20 -S 26...35 -S 27...35 -S 28...35 -S 29...35 -S 30...34 -S 31...38 -S 32...34 -S 34...31 -S 35...31 -S 49...29

-S 50...28 -S 69...37 -S 72...42 -S 73...42 -S 83...14 -S 84...12 -S 89...13 -S 90...13 -S103...9 -S104...9 -S250...45 -S301...10 -S320...10, 40 -S322...10 -S324...10 -S326...10 -S401...10 -S413...40 -S417...41 -S420...10 -S422...10 -S424...10 -S426...10 -S602...11 -S604...11 -S606...11 -S608...11 -S610...11 -S612...11 -S618...11 -S620...11 -S622...11 -S626...11 -S632...11 -S634...11 -S636...11 -S638...11

-S660...11 -S640...11 -S642...11 -S644...11 -S646...11 -S648...11 -S650...11 -S656...11 -S901...43 -S902...43 -S903...43 -S904...43 -S905...43 -S908...43 -S912...44 -S913...44 -S914...44 -S915...44 -S918...43 -S919...43 -S930...41 -S931...41 -S940...42 -S945...42 -T50...15 -X 45...15 -X 50...18 -X 51...18 -X 52...18 -X 53...18 -X 54...18 -X 55...18 -X 57...18 -X 59...18 -X205...38

LTM 1100/2 - Superstructure • BMK - Outline of components

-X250...45 -X251...22, 23 -X252...23 -X254...23 -X255...24 -X256...23 -X257...24 -X258...23 -X259...22 -X260...22 -X268...37 -X269...37 -X272...22 -X298...13 -X417...41 -X519...12 -X621...26 -X622...26 -XMxxx...44 -XST1...14 -XST2...14 -XST3...14 -Y 1a...26 -Y 1b...26 -Y 3...29 -Y 4a...26, 30 -Y 4b...26, 30 -Y 5...30 -Y 6a...26 -Y 6b...26 -Y10...30 -Y11...27 -Y12...27 -Y17a...28 -Y17b...28 -Y18...29

-Y19a...33, 35 -Y19b...33, 35 -Y20...31 -Y21...32 -Y22a...33, 34 -Y22b...33, 34 -Y26...22 -Y27...24 -Y28...14 -Y31...25 -Y32...25 -Y38...44 -Y40...43 -Y49...27 -Y59...36 -Y66a...31 -Y66b...31 -Y69...37 -Y85a...33, 42 -Y85b...33, 42 -Y103a...33 -Y103b...33 -Y109...32 -Y137...21 -Y139...14 -Y141...36 -Y142...36

- OW 47 -