Liebherr LTM 1090-3 Mobile Crane Training Documentation Manual - PDF DOWNLOAD

Training Documentation LTM 1090/3 Outline of components with identification (BMK) TECHNICAL DATA: • max. lifting capacity at 2,5 m radius: 90 t • max. height a. hook w. bipart. swing-away jib: 84 m • max. radius w. biparted swing-away jib 58 m • length of telescopic boom: 11,5 - 52 m • Counterweight variants: 0,8 t to max. 22 t

COMPONENTS: • Active rear-axle steering: Axles 3 and 4 steered hydraulically • Carrier engine: Liebherr: D 846 TI A5, P= 338 kW / 460 h.p. at 1900 1/min, LH-ECU 5 (EUROIII) • Crane engine: Liebherr: D 924 TI-E A4, P= 149 kW / 202 h.p. at 1800 1/min • Automated power shift gear: ZF: 12 AS 2302 • Data bus technology with 2 CAN and 3 LS busses

06 / 2003 Kundendienst-Schulung LWE (VMS)

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Training Documentation LTM 1090/3 Outline of components (BMK)

Components Carrier Kundendienst-Schulung LWE (VMS)

UW-13 D:\1090_3\Trennblätter_1090_3.pmd

Kundendienst-Schulung LWE (VMS) 01/03/03• ED

UW contents 1

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

UW contents 2

BMK - Table (-A1 to -E30) ................................................................................ 3

Pneumatic system: ...................................................................................... 20

BMK - Table (-E31 to -L5) ................................................................................. 4

Compressor and air drier ................................................................................ 20

BMK - Table (-M1 to -S156) .............................................................................. 5

Bulkhead plate, pressure sensors, manometric switches ............................... 21

BMK - Table (-S161 to -Y32b) ........................................................................... 6

Solenoid valves - secondary consumers ......................................................... 22

BMK - Table (-Y33a to -Y232) ........................................................................... 7

ABV control devices ....................................................................................... 23

Carrier: ........................................................................................................... 9

Diesel engine D 846 TI A5: ........................................................................ 24

Front view, lighting and mirrors ......................................................................... 9

Components left ............................................................................................. 24

Rear view, lighting ........................................................................................... 10

Components right ........................................................................................... 25

Outrigger control panel, side marking lights right ............................................ 11

Fuel pressure sensor, fuel preheating ............................................................. 26

Outrigger control panel, side marking light left ................................................ 12

Flame starting device ..................................................................................... 27

Driver’s cab: ................................................................................................. 13

Speed sensors and auxiliary speed sensors .................................................. 28 Charge temperature, NBF (engine fitted) ......................................................... 29

Interior lighting, windscreen washer pump ...................................................... 13 Heater, ventilator, whiper drives ....................................................................... 14 Control elements ............................................................................................ 15 Centre console - main switch, batteries, fuses, voltage converters ................. 16 Centre console - fuses, relays ........................................................................ 17 Centre console - E / A modules, ECUs .......................................................... 18

Charge and air filter (engine fitted) .................................................................. 30 Coolant temperature and level sensors ........................................................... 31 Oil pressure sensor ........................................................................................ 32 Exhaust gas feedback .................................................................................... 33 Atmospheric pressure sensor ......................................................................... 34 Ventilator drive ................................................................................................ 35

Centre console - components ......................................................................... 19

LTM 1090/3 - Carrier

• BMK - outline of components

- UW 1 -

LTM 1090/3 - Carrier UW contents 1

• BMK - outline of components

- UW 2 -

UW contents 2

Automated power shift gear ZF 12 AS 2302 with intarder: ....................... 36

Hydraulic pump centering circuit .................................................................... 51

Clutch and gear actuators .............................................................................. 36

Steering plate circulation ................................................................................ 52

Intarder ........................................................................................................... 37

Steering plate centering circuit ....................................................................... 53

Power train: ................................................................................................. 38

Supporting system: ...................................................................................... 54

Outline, control conditions .............................................................................. 38

Supporting valves left ..................................................................................... 54

Transfer case VG 2600 - speed selection ....................................................... 39

Supporting valves right .................................................................................... 55

Transfer case VG 2600 - contact switches and tachy sensor ........................ 40

Inclination sensors ......................................................................................... 56

Contact switches on axles 1 and 2 ................................................................. 41 Suspension: .................................................................................................. 57 Contact switches on axles 3 and 4 ................................................................. 41 Wheel speed sensors .................................................................................... 42 Eddy current brake Telma Focal 250 .............................................................. 43

Check-back signal suspension ....................................................................... 57 Axle locking valves - left ................................................................................. 58 Axle locking valves - right ............................................................................... 59

Steering: ....................................................................................................... 44 Optional equipment: ................................................................................... 60 Steering and parking brake from OW .............................................................. 44 Steering gear and lack switch ........................................................................ 45

Emergency actuation ..................................................................................... 60 Battery charger .............................................................................................. 61

Active rear-axle steering: ........................................................................... 46

Additional heater ............................................................................................ 62

Components in the outrigger casing left .......................................................... 46 Index -A to -P ............................................................................................... 63 Components in the outrigger casing right ....................................................... 47 Angle sensors ................................................................................................ 48

Index -R to -Z ................................................................................................ 64

Hydraulic pump, steering circuit axles 3 and 4 ............................................... 49 Steering plate axles 3 and 4 ........................................................................... 50

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BMK - Table (-A1 to -E30) A ......... Sub-assemblies, partial sub-assemblies A1 ....... ECU actuator ...................................................................................... 36 A2 ....... Intarder ECU EST 42 ........................................................................... 18 A4 ....... Clutch actuator with 4 solenoid control valves and movement sensors . 36 A7 ....... Inductive sensor output speed ............................................................. 36 A8 ....... Display unit ......................................................................................... 15 A9 ....... Keyboard unit ...................................................................................... 15 A10 ..... E / A module 1 ZE 0, LSB 1 address 2 ............................................... 18 A11 ..... E / A module 2 ZE 0, LSB 1 address 3 ............................................... 18 A12 ..... E / A module 3, ZE0 LSB 1 address 4 ................................................ 11 A13 ..... E / A module 4, ZE0 LSB 1 address 5 ................................................ 12 A14 ..... E / A module 5 ZE 0, LSB 1 address 6 ............................................... 18 A17 ..... Engine ECU ........................................................................................ 18 A26 ..... Interval relay, front whiper .................................................................... 19 A29 ..... Control device eddy current brake ....................................................... 43 A32 ..... Wheel speed ECU (ABV and ASR) ..................................................... 18 A33 ..... Timing relay interior lighting ................................................................. 17 A50 ..... Control device SG1577 ........................................................................ 62 A51 ..... Heater Thermo 90S ............................................................................. 62 A57 ..... Fuel preheating ................................................................................... 26 A73 ..... Outrigger control panel R .................................................................... 11 A74 ..... Outrigger control panel L ..................................................................... 12 A75 ..... EDC actuator ...................................................................................... 24 A90 ..... Equipment module .............................................................................. 19 A94 ..... Diode-OR-Module ................................................................................ 17 A103 ... Resistance module ............................................................................. 47 A104 ... Resistance module ............................................................................. 46 B ......... Converters , non electric / electric B2 ....... Oil pressure sensor ............................................................................. 32 B5 ....... Pressure sensor, supply service brake, brake circuit 1 ........................ 21 B6 ....... Pressure sensor, supply service brake, brake circuit 2 ........................ 21 B7 ....... Pressure sensor, supply parking brake ............................................... 21 B8 ....... Pressure sensor, service brake, brake circuit 1 ................................... 21 B9 ....... Pressure sensor, service brake, brake circuit 2 ................................... 21 B10 ..... Gas pedal sensor ................................................................................ 15 B15 ..... Temperature sensor ............................................................................ 37 B19 ..... Inclination sensor ................................................................................ 56

LTM 1090/3 - Carrier

B35 ..... Auxiliary speed sensor ........................................................................ 28 B36 ..... Speed sensor ...................................................................................... 28 B37 ..... Pressure sensor charge ...................................................................... 30 B46 ..... Needle-type displacement sensor ....................................................... 29 B47 ..... Actuator exhaust gas feedback ........................................................... 33 B48 ..... Atmospheric pressure sensor ............................................................. 34 B50 ..... Angle sensor, Achse 1 ........................................................................ 48 B51 ..... Angle sensor LA1, axle 3 .................................................................... 48 B52 ..... Angle sensor LA2, axle 4 .................................................................... 48 E ......... Lighting devices E1 ....... Blinker, R/R ........................................................................................ 10 E2 ....... Blinker, R/L ......................................................................................... 10 E3 ....... Stop light R/L ...................................................................................... 10 E4 ....... Stop light R/L ...................................................................................... 10 E5 ....... Parking light, L ...................................................................................... 9 E6 ....... Rear light, L ........................................................................................ 10 E7 ....... Registration number light R/R ............................................................. 10 E9 ....... Parking light, F/R .................................................................................. 9 E10 ..... Rear light, R ........................................................................................ 10 E13 ..... Reversing light, L ................................................................................ 10 E14 ..... Blinker, F/L ........................................................................................... 9 E15 ..... High-beam, F/L ..................................................................................... 9 E16 ..... Low-beam, F/L ...................................................................................... 9 E17 ..... Low-beam, F/R ..................................................................................... 9 E18 ..... High-beam, F/R ..................................................................................... 9 E19 ..... Blinker, R .............................................................................................. 9 E20 ..... Blinker, side L ..................................................................................... 12 E21 ..... Side marking light, R ........................................................................... 11 E22* .... Fog lamp, F/L ....................................................................................... 9 E23* .... Fog lamp, F/R ....................................................................................... 9 E24 ..... Fog tail lamp, L ................................................................................... 10 E25 ..... Reversing light, R ................................................................................ 10 E27 ..... Connection for warning beam, F/L ......................................................... 9 E28 ..... Connection for warning beam, F/R ........................................................ 9 E29 ..... Contour light, R/R ............................................................................... 10 E30 ..... Contour light, ...................................................................................... 10

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LTM 1090/3 - Carrier

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BMK - Table (-E31bis -L5) E31 ..... Contour light F/L ................................................................................... 9 E32 ..... Contour light, F/R .................................................................................. 9 E33 ..... Fog tail lamp, R .................................................................................. 10 E36 ..... Interior lighting, L ................................................................................ 13 E37 ..... Interior lighting, centre ......................................................................... 13 E38 ..... Interior lighting, R ................................................................................ 13 E39 ..... Cigarette lighter 24V ........................................................................... 15 E40 ..... Mirror heating 40W ............................................................................... 9 E41 ..... Mirror heating 40W ............................................................................... 9 E43 ..... Side marking light, L ........................................................................... 12 E44 ..... Side marking light, R ........................................................................... 11 E49 ..... Blinker, side L ..................................................................................... 12 E50 ..... Blinker, side R .................................................................................... 11 E51 ..... Side marking light, L ........................................................................... 12 E52 ..... Side marking light, R ........................................................................... 11 E57 ..... Side marking light, L ........................................................................... 12 E58 ..... Side marking light, R ........................................................................... 11 E76 ..... Side marking light, L ........................................................................... 12 E77 ..... Side marking light, R ........................................................................... 11 E125 ... Lighting outrigger, R/R ......................................................................... 11 E126 ... Lighting outrigger, F/R ......................................................................... 11 E127 ... Lighting outrigger, F/ L ........................................................................ 12 E128 ... Lighting outrigger, F/ L ........................................................................ 12 E150 ... Track keeping light, R/R ...................................................................... 10 E151 ... Track keeping light, L .......................................................................... 10 E231 ... Air-drier 24 V 100 W ........................................................................... 20 F ......... Fuses F1 - ..... F6 Fuses .......................................................................................... 17 F7 - ..... F12 Fuses .......................................................................................... 17 F13 - ... F18 Fuses .......................................................................................... 17 F19 - ... F24 Fuses .......................................................................................... 17 F25 - ... F30 Fuses .......................................................................................... 17 F37 - ... F42 Fuses .......................................................................................... 17 F43 - ... F48 Fuses .......................................................................................... 17 F49 - ... F54 Fuses .......................................................................................... 17 F55 - ... F60 Fuses .......................................................................................... 17

Kundendienst-Schulung LWE (VMS) 01/05/03• ED

F79 ..... Fuse 50A for superstructure ................................................................ 16 F80 ..... Fuse 80A battery box ......................................................................... 16 G ........ Generators G1 ....... Battery ................................................................................................ 16 G2 ....... Battery ................................................................................................ 16 G3 ....... Generator ............................................................................................ 25 G4 ....... Pulser ................................................................................................. 40 G6 ....... Battery charger ................................................................................... 61 H ......... Optic and acoustic signalization devices H101 ... Horn ................................................................................................... 54 H102 ... Horn ................................................................................................... 54 H105 ... Warning signal during reversing ........................................................... 10 H107 ... Loudspeaker, L ................................................................................... 13 H108 ... Loudspeaker, R ................................................................................... 13 H109 ... Radio .................................................................................................. 13 K ......... Relays, contactors K50* .... Timing relay, air flap* ........................................................................... 17 K51 ..... Relay, air flap* ..................................................................................... 17 K52* .... Relay for add. projector E93 and E94 .................................................. 17 K64 ..... Relay, fuel preheating 130A / 20A ....................................................... 17 K65 ..... Relay, engine start .............................................................................. 17 K66 ..... Relay, activation flame preheating plug ................................................ 17 K67 ..... Relay, activation solenoid valve ............................................................ 17 L ......... Inductivities L1 ....... Wheel speed sensor, left-front A (A1L) ................................................ 42 L2 ....... Wheel speed sensor, rear-front B (A1R) .............................................. 42 L3 ....... Wheel speed sensor, left-rear C (A2L) ................................................. 42 L4 ....... Wheel speed sensor, right-rear D (A2R) .............................................. 42 L5 ....... Eddy current brake axle 4 from front .................................................... 43

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BMK - Table (-M1 bis -S156) M ........ Electric motors M1 ...... Starter................................................................................................. 25 M2 ...... Motor, wind screen whiper ................................................................... 14 M4 ...... Drive ventilator / heat exchanger .......................................................... 14 M10 .... Motor, pump wind screen washer ........................................................ 13 M19 .... Actuator circulated/fresh air ................................................................ 14 M20 .... Actuator air, foot space / screen ......................................................... 14 M21 .... Actuator water circulation / driver’s cab ............................................... 14 M22 .... Motor, drive steering from OW ............................................................. 44 M23 .... Drive mirror adjustment vert. .................................................................. 9 M24 .... Drive mirror adjustment horiz. ................................................................ 9 M25 .... Drive mirror adjustment vert. .................................................................. 9 M26 .... Drive mirror adjustment horiz. ................................................................ 9 MP ...... Measuring points MP 2 ... Measuring point, pumpe pressure, steering circuit 2 ........................... 52 MP 3 ... Measuring point, steering circuit 1 at steering gear ............................. 45 MP 4 ... Measuring point, steering circuit 2 at steering gear ............................. 45 MP 5 ... Measuring point, P8 emergency steering pump ................................... 52 MP 6 ... Measuring point, P9 ventilator ............................................................. 35 MP 7 ... Measuring point, P11 pump rear-axle steering ..................................... 49 MP 8 ... Measuring point, load pressure signal, rear axle steering pump ........... 50 MP 9 ... Measuring point, P centering pump ..................................................... 53 MP 10 . Measuring point, pressure hydr. accumulator rear-axle steering .......... 50 MP 11 . Measuring point, pre-charge pressure reservoir ................................... 49 N ......... Slip-ring transmitters N1 ....... Slip-ring unit (see also OW) ................................................................ 56 P ......... Measuring instruments, test devices P11 ..... Tachygraph ......................................................................................... 15 P14 ..... Working hour counter .......................................................................... 15

LTM 1090/3 - Carrier

R ......... Resistances R6 ....... Fuel level sensor, fuel reservoir ............................................................ 60 R9 ....... Flame preheating plug ......................................................................... 27 R11 ..... Charge temperature sensor ................................................................. 29 R14 ..... Cooling water temperature sensor ....................................................... 31 R22 ..... Resistance, power source LSB 1 ........................................................ 19 R25 ..... Series resistance for steering motor from superstructure ..................... 19 R26 ..... Resistance, suspension ...................................................................... 19 R44 ..... Temperature sensor at battery positive pole......................................... 61 R66 ..... Series resistance for exhaust gas feedback ........................................ 19 S ......... Switches, push-buttons, limit switches S17 ..... Ignition switch ..................................................................................... 15 S19 ..... Mirror adjustment ................................................................................ 15 S34 ..... Contact switch, return signal on-road speed ON .................................. 39 S35 ..... Contact switch, return signal off-road speed ON .................................. 39 S82 ..... Swich, intarder ON / OFF .................................................................... 37 S89 ..... Manometric switch, monitoring centering pressure .............................. 53 S90 ..... Flow indicator to identify a pipe break ................................................. 53 S103 ... Steering column switch, L ................................................................... 15 S104 ... Selector, mode UW- / OW .................................................................. 15 S105 ... Steering column switch, R .................................................................. 15 S106 ... Battery main switch ............................................................................ 16 S114 ... Manometric switch 5,6 A, parking brake ............................................. 21 S116 ... Manometric switch 0,5 E, stop light ON .............................................. 21 S118 ... Flow switch, lack steering pump 1 ...................................................... 45 S119 ... Flow indicator, lack auxilary pump steering circuit 2 ............................ 52 S120 ... Manometric switch .............................................................................. 30 S134 ... Door contact switch, left ..................................................................... 13 S135 ... Door contact switch, right ................................................................... 13 S137 ... Contact switch, axles 2 and 3 ............................................................. 59 S139 ... Contact switch .................................................................................... 41 S142 ... Proximity switch, return signal suspension front left ............................ 57 S144 ... Proximity switch, return signal suspension front right .......................... 57 S146 ... Proximity switch, return signal suspension rear left ............................. 57 S148 ... Proximity switch, return signal suspension rear right ........................... 57 S156 ... Contact switch, lonitudinal differential lock ON .................................... 40

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LTM 1090/3 - Carrier

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BMK - Table (-S161 bis -Y32b) S161 ... Contact switch, transv. differ. lock axle 1 ............................................. 41 S162 ... Contact switch, transv. differ. lock axle 2 ............................................. 41 S163 ... Contact switch, transv. differ. lock axle 3 ............................................. 41 S164 ... Contact switch, transv. differ. lock axle 4 ............................................. 41 S176 ... Contact switch, axle 3 activated .......................................................... 41 S236 ... Tumbling switch, transfer case in neutral position ............................... 39 S313 ... Cooling water level sensor ................................................................... 31 S354 ... Contact switch, axle 1 ........................................................................ 58 U ......... Converters U50 ..... Voltage converter 24V / 12V ................................................................ 16 V ......... Diodes V1 ....... Z diode 16V, exhaust gas feedback ..................................................... 19 X ......... Terminals, connectors, sockets X14 ...... Connector fuel preheating .................................................................... 26 X35 ...... Socket 24V trailer ............................................................................... 10 X44 ...... Connector electrical equipment carrier ................................................ 36 X45 ...... Connector electrical equipment gear box ............................................. 36 X47 ...... Diagnostic connector, gear box ........................................................... 18 X48 ...... Diagnostic connector intarder .............................................................. 18 X49 ...... Interval relay, front whiper .................................................................... 19 X56 ...... Plug-in connection for the installation of battery charger ...................... 61 X81 ...... Socket 24V ......................................................................................... 15 X161 .... Socket ABV trailer .............................................................................. 10 X205 .... Socket 12V* ....................................................................................... 15 X209 .... Connector for programming of the E / A modules ................................ 18 X277 .... Plug-in connection black, aux. speed sensor ...................................... 28 X278 .... Plug-in connection white, speed sensor .............................................. 28 X279 .... Connector charge temperature sensor ................................................. 29 X280 .... Connector pressure sensor ................................................................. 30 X283 .... Connector cooling water temperature sensor ....................................... 31 X284 .... Plug-in connection from engine ECU to EDC actuator ......................... 26 X287 .... Plug-in connection to intarder ECU ..................................................... 37 X292 .... Diagnostic connector, engine .............................................................. 18 X293 .... Connector cooling water level sensor .................................................. 31

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X295 .... Plug-in connection B47 ....................................................................... 33 X339 .... Connector needle-type displacement sensor ....................................... 29 Y ......... Elektric-operated, mechanic devices Y1* ...... 2-way valve, air-flap control transfer case ............................................. 22 Y2a ..... 2-way valve, inversion to OW mode ............................................... 21, 44 Y2b ..... 2-way valve, inversion to UW mode ............................................... 21, 44 Y5 ....... 2-way valve, longit. differ. lock transfer case ........................................ 22 Y6 ....... 2-way valve, transv. differ, lock axles 3 and 4 ....................................... 22 Y7 ....... 2-way valve, transv. differ. lock axles 1 and 2 ....................................... 22 Y8 ....... Proportional valve, ventilator drive ........................................................ 35 Y9a ..... Suspension 1 = locked ....................................................................... 57 Y9b ..... Suspension 1 = activated .................................................................... 57 Y10 ..... Filling front left .................................................................................... 58 Y11 ..... Evacuating front left ............................................................................. 58 Y12 ..... Filling front right .................................................................................. 59 Y13 ..... Evacuating front right ........................................................................... 59 Y16 ..... Filling rear left ..................................................................................... 58 Y17 ..... Evacuating rear left ............................................................................. 58 Y18 ..... Filling rear right ................................................................................... 59 Y19 ..... Evacuating rear right ........................................................................... 59 Y24 ..... Circulation, suspension / supporting.................................................... 52 Y26a ... Outrigger rear right EXT ....................................................................... 54 Y26b ... Outrigger rear right RETR .................................................................... 54 Y27a ... Outrigger front right EXT ...................................................................... 54 Y27b ... Outrigger front right RETR ................................................................... 54 Y28a ... Outrigger rear left EXT ......................................................................... 55 Y28b ... Outrigger rear left RETR ...................................................................... 55 Y29a ... Outrigger front left EXT ........................................................................ 55 Y29b ... Outrigger front left RETR ..................................................................... 55 Y30a ... Supporting ram front left UP ................................................................ 55 Y30b ... Supporting ram front left DOWN .......................................................... 55 Y31a ... Supporting ram rear left DOWN ........................................................... 55 Y31b ... Supporting ram rear left UP ................................................................. 55 Y32a ... Support ram front right DOWN ............................................................ 54 Y32b ... Supporting ram front right UP .............................................................. 54

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BMK - Table (-Y33a bis -Y232) Y33a ... Supporting ram rear right DOWN ......................................................... 54 Y33b ... Supporting ram rear right UP ............................................................... 54 Y34 ..... Fuel dosing pump, add. heater ............................................................ 62 Y35 ..... 2-way valve, engine brake and aeration outrigger case ........................ 22 Y37 ..... Accumulator charging valve ................................................................. 37 Y38 ..... Valve, activation intarder (U = 0 to 24V PWM) ..................................... 37 Y41 - ... Y44 ABV control devices .................................................................... 23 Y48 ..... Solenoid valve, release of fuel to flame preheating plug ........................ 27 Y62 ..... Control transfer case ........................................................................... 22 Y63 ..... Control transfer case ........................................................................... 22 Y64 ..... Control transfer case ........................................................................... 22 Y136 ... Inversion suspension ........................................................................... 22 Y148 ... Static brake OW ........................................................................... 21, 44 Y149 ... Control valve ASR ............................................................................... 23 Y207 ... 2-way valve in exhaust gas feedback pipe ........................................... 33 Y220 ... Solenoid valve, release hydraul. accumulator ...................................... 50 Y221 ... 5/2-way valve, centering valve .............................................................. 53 Y222 ... 5/2-way valve, centering valve .............................................................. 53 Y225 ... 4/2-way valve ....................................................................................... 52 Y226 ... 3/2-way valve, locking valve ................................................................. 53 Y231 ... Prop.valve axle 4, Bosch CAN valve .................................................... 50 Y232 ... Prop.valve axle 3, Bosch CAN valve .................................................... 50

LTM 1090/3 - Carrier

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LTM 1090/3 - Carrier

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• BMK - outline of components

- UW 8 -

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Carrier: Front view, lighting and mirrors

-E28

-E27

connection for warning beam, F/R

connection for warning beam, F/L

-E32 contour light, F/R

-E31

-M25

-M23

contour light F/L

drive mirror adjustment vert.

drive mirror adjustment vert.

-M24

-M26

drive mirror adjustment horiz.

drive mirror adjustment horiz.

-E40

-E41

mirror heating 40W

mirror heating 40W

-E19

-E14

blinker, R

blinker, F/L

-E9

-E5

parking llight, F/R

parking light, L

-E17

-E23*

-E18

-E15

-E22*

-E16

low beam,F/R

fog lamp, F/R

high beam, F/R

high beam, F/L

fog lamp, F/L

low beam, F/L

LTM 1090/3 - Carrier

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LTM 1090/3 - Carrier

• BMK - outline of components

- UW 10 -

Carrier: Rear view, lighting -E25 reversing lamp, R

-E3

-E151

-E13

stop light, R/L

track keeping light, L

reversing lamp, L

-E4 stop light, R/L

-H105

-E150

warning signal during reversing

track keeping light R/R

-E30

-E2

-E6

-E24

-E33

-E10

-E1

-E29

contour light,

blinker, R/L

stop light, L

fog tail light, L

fog tail light, R

tail light, R

blinker, R/R

contour light, R/R

pneumatic connection ABV pneumatic connection trailer

-X35

-X161

socket 24V trailer

socket ABV trailer ISO 7638

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-E7 registration plate light R/R option

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Carrier: Outrigger control panel, side marking lights right

-E125

-E77

-E58

-E52

-E44

-E126

-E21

-E50

lighting outrigger R/R

side marking light, R

side marking light, R

side marking light, R

side marking light, R

lighting outrigger, F/R

side marking light, R

blinker side, R

-A12 E/A module 3 (behind), ZE0 LSB 1 address 4

LTM 1090/3 - Carrier

-A73 outrigger control panel,R

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LTM 1090/3 - Carrier

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Carrier: Outrigger control panel, side marking lights left

-E49

-E20

-E127

-E43

-E51

-E57

-E76

-E128

blinker side L

blinker side L

lighting outrigger F/L

side marking light, L

side marking light, L

side marking light, L

side marking light, L

lighting outrigger F/L

-A13 E/A module 4, ZE0 LSB 1 address 5

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-A74 outrigger control panel, L

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Driver’s cab: Interior lighting, screen washer pump

-H107

-H109

-H108

loudspeaker, L

radio

loudspeaker, R

-E36

-E37

-E38

interior lighting, L

interior llighting, centre

interior lighting, R

-M10 motor, screen washer pump

-S134

-S135

door contact switch, left

door contact switch, right

LTM 1090/3 - Carrier

• BMK - outline of components

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LTM 1090/3 - Carrier

• BMK - outline of components

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Driver’s cab: Heater, ventilator, whiper drives -M4

-M20

drive ventilator / heat exchanger

actuator air, foot space / screen

-M21 actuator water circulation engine / driver’s cab

-M2 -M19

motor wind-screen whiper

actuator circulated/fresh air

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Driver’s cab: Control elements

-A8

-P11

-A9

display unit

tachygraph

keyboard unit

-E39

-X205

cigarette ligghter 24V

socket 12V*

-S19 mirror adjustment

-P14 working hour counter

-S103

-B10

-S105

steering column switch, L

gas pedal sensor, (double angle sensor) 0° = 4 mA 25° = 20mA

steering column switch R, speed setting switch, cruise controller and add. brakes

LTM 1090/3 - Carrier

• BMK - outline of components

-S104

-X81

-S17

selector UW- / OW mode

socket 24V

ignition switch

- UW 15 -

LTM 1090/3 - Carrier

• BMK - outline of components

- UW 16 -

Driver’s cab: Centre console - main switch, batteries, fuses, voltage converter

-S106

-F80

battery main switch

fuse battery box 80A

-G1 battery

-G2 battery

-U50 voltage converter 24V / 12V 3A radio

-F79 fuse 50A, for superstructure (D30L, LICCON, heater)

Kundendienst-Schulung LWE (VMS) 01/05/03• ED

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

Kundendienst-Schulung LWE (VMS) 01/05/03• ED

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

Driver’s cab: Centre console - fuses, relays Replacement of Beru flame start module

-A33

-K64

timing relay interior lighting

relay, fuel preheating 130A / 20A

-K65

-K66

-K67

-K50*

relay, engine start (control by ECU)

relay, activation of flame preheating plug (control by ECU)

relay, activation solenoid valve fuel release for flame preheating plug

timing relay, air-flap*

-K51 relay, air-flap*

-K52* relay for add. projector E93 and E94

-A94 diode-OR-module, voltage supply of LSB1, supporting force display, inclination sensor and outrigger length sensor from superstructure or carrier

-F1 to F6

-F7 to F12

-F13 to F18

LTM 1090/3 - Carrier

-F19 to F24

-F25 to F30

-F37 to F42

-F43 to F48

• BMK - outline of components

-F49 to F54

-F55 to F60

- UW 17 -

LTM 1090/3 - Carrier

• BMK - outline of components

- UW 18 -

Driver’s cab: Centre console - E / A modules, ECUs

-A32

-A17

wheel speed ECU (ABV and ASR)

engine ECU

-A2 intarder ECU EST 42

-X47 diagnostic connector, gear box

-X48 diagnostic connectot intarder

-X209 connector for programming of E / A modules

-X292 diagnostic connector, engine

Kundendienst-Schulung LWE (VMS) 01/05/03• ED

-A14

-A11

-A10

E / A module 5 ZE 0, LSB 1 address 6

E / A module 2 ZE 0, LSB 1 address 3

E / A module 1 ZE 0, LSB 1 address 2 E / A module

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

Kundendienst-Schulung LWE (VMS) 01/05/03• ED

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

Driver’s cab: Centre console - modules -R66 resistance 33 Ohm 25 W, series resistance for exhaust gas feedback

-R25 resistance 0,47 Ohm 100 W, series resistance for steering motor from the superstructure

at the rear of the plate

-A90 equipment module

-A90

.1

6

4 500R 3W

2

500R 3W

5

3

8 16V

A602792308

7

-R26 -A26 -X49 interval relay, front whiper

LTM 1090/3 - Carrier

• BMK - outline of components

resistance, suspension

-V1 Z diode 16V, exhaust gas feedback

-R22 resistance, power source LSB 1

- UW 19 -

LTM 1090/3 - Carrier

• BMK - outline of components

- UW 20 -

Pneumatic system: Compressor and drier

2-piston compressor, pneumatic system

-E231 air drier heater 24 V 100 W

Kundendienst-Schulung LWE (VMS) 01/05/03• ED

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

Kundendienst-Schulung LWE (VMS) 01/05/03• ED

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

Pneumatic system: Bulkhead plate, pressure sensors, manometric switches -B9

-B7

pressure sensor, service brake circuit 2

pressure sensor, supply parking brake

-B8 -S116 manocontacteur 0,5 E, at P > 0,5 bar = 1 = stop light ON

pressure sensor, service brake circuit 1

-B6

-S114

pressure sensor, supply service brake circuit 2

manom. switch 5,6 A, parking brake at P < 5,6 bar = 1 = brake appliedl. (breaker)

-B5 pressure sensor, supply service brake circuit 1

-Y2a 2-way valve, inversion to OW mode

-Y148 parking brake OW, 1 = released, 0 = applied

LTM 1090/3 - Carrier

• BMK - outline of components

-Y2b 2-way valve, inversion to UW mode

- UW 21 -

LTM 1090/3 - Carrier

• BMK - outline of components

- UW 22 -

Pneumatic system: Solenoid valves secondary consumers

=F+F4 -Y5

fitting shaft - transfer case

=F+F4 -Y7

=F+F4 -Y6

=F+F4 -Y35

=F+F4 -Y64

=F+F4 -Y62

=F+F4 -Y63

2

2

2

2

2

2

=Z38+F4 -Y1

1 2

2

air-flap LUFTKLAPPE option KUNDENWUNSCH longit. differ. lock LAENGSDIFFERENTIALSPERRE transfer case VERTEILERGETRIEBE 1

activation ZUSCHALTUNG 1.ACHSE 2.ACHSE axle 1 IN in axle 2

2

-Y5 control transfer case (see transfer case)

-Y63

3

-Y62 -Y64

2-way valve, • longit. differ. lock transfer case, • activation axle 1 in axle 2, • activation axle 3

-Y1* 2-way valve, airflap

STEUERUNG VERTEILERGETRIEBE ANSCHLUSS

activation ZUSCHALTUNG axle 3 3.ACHSE

transv. differ. lock QUERDIFFERENTIALSPERRE 1+2ACHSE axles 1+2

1

2

3

STRASSE

X -Y64

-

-

GELØNDE

-

-

X -Y63

NEUTRAL

-

X -Y62

-

X

BESTROMT

-

STROMLOS

Ö 0,4

transv. differ. lock QUERDIFFERENTIALSPERRE axles 3+4 3+4ACHSE

-Y136 inversion suspension MOTORBREMSE

ABSTÛTZKASTEN RECHTS / LINKS

-Y35

-Y6

-Y7

2-way valve, enginebrake and aeration outrigger case

2-way valve, transv. differ. lock axles 3 and 4

2-way valve, transv. differ. lock axles 1 and 2

* option

Kundendienst-Schulung LWE (VMS) 01/05/03• ED

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

Kundendienst-Schulung LWE (VMS) 01/05/03• ED

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

Pneumatic system: ABV control devices

-Y41

-Y42

ABV control device for wheel axle 1 left

ABV control device for wheel axle 1 right

-Y41 to -Y44 ABV control devices

-Y149 control valve ASR, braking skidding wheel on axle 4

LTM 1090/3 - Carrier

-Y43 ABV control device for wheels axle 2 + 3 left

• BMK - outline of components

-Y44 ABV control device for wheels axle 2 + 3 right

- UW 23 -

LTM 1090/3 - Carrier

• BMK - outline of components

- UW 24 -

Diesel engine D 846 TI A5: Components left

fuel fine filter fuel suction filter

compressor

fuel hand pump

oil dip stick

-A75 ventilator wheel for cooling of engine compartment, driven by Visko clutch

Kundendienst-Schulung LWE (VMS) 01/05/03• ED

EDC actuator

gear pump for steering circuit 2

gear pump for steering circuit 1

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

Kundendienst-Schulung LWE (VMS) 01/05/03• ED

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

Diesel engine D 846 TI A5: Components right exhaust gas recooling to reduce the NOx values

-M1 starter

LTM 1090/3 - Carrier

-G3 turbocharger

oil filter

• BMK - outline of components

generator

- UW 25 -

LTM 1090/3 - Carrier

• BMK - outline of components

- UW 26 -

Diesel engine D 846 TI A5: Fuel pressure sensor, preheating

-xxx fuel pressure sensor (signal not interrogated)

-X284 plug-in connection, from engine ECU to EDC actuator

2

3

1 EINSCHALTSTROM : I<=30A closing current : (tmax=5se./U=30V) NENNSTROM : I<=23A

=F+F3 -A57

- -A57 -X14 fuel preheating

nominal current : I<23A

T ³C

25

50

80

SCHALTPUNKT ooperating point::

R NENN

1,8R

1,48R

1,26R

EIN -1³C (+/-3³C) AUS +6³C (+/-2³C)

R min

1,62R

1,33R

1,13R

R max

2,34R

1,92R

1,63R

4

Kundendienst-Schulung LWE (VMS) 01/05/03• ED

-

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

Kundendienst-Schulung LWE (VMS) 01/05/03• ED

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

Diesel engine D 846 TI A5: Flame start device

control ofY48 and R9 by K67 and K66 directly by engine ECU (without flame start device!)

-R9 flame preheating plug

-Y48 solenoid valve, fuel release to flame preheating plug

X1 1

t=26sec. : R=0,75R

=F+F3 -Y48

=F+F3 -R9

I=28A +/-2A U=21V Unenn=19V

2 X2

=F+F -XM8.2

4

/129.6

LTM 1090/3 - Carrier

=F+F3 -MSP19

2

/129.4

• BMK - outline of components

- UW 27 -

LTM 1090/3 - Carrier

• BMK - outline of components

- UW 28 -

Diesel engine D 846 TI A5: Speed sensor and auxiliary speed sensor -X277 HILFDREHZAHL

aux. speed

HILFDREHZAHL aux. speed

DREHZAHL speed

DREHZAHL speed

MOTOR ECU engine ECU

M O T O RECU ECU engine

M O T O R ECU ECU engine

MOTOR E CU engine ECU

/37.1

/37.1

/37.1

/37.1

INDB1

INDA1

INOTB1

INOTA1

U=0V..

70V AC

RD

BU

-X273

20

MASSE

-X273

21

18

MASSE

U=0V..

70V AC

RD

-X273

19

BU

-X273

plug-in connection black, aux. speed sensor to engine ECU

-X278

R=930R

N

RD

BU

=F+F3 -X278

2

/132.4

YE

BK

=F+F3 -B35

=F+F3 -X278

1

/132.3

=F+F3 -B36

S

1

/132.4

YE

=F+F3 -X277

2

/132.3

BK

=F+F3 -X277

RD

BU

plug-in connection white, speed sensor to engine ECU

R=930R

N

S

-B36 speed sensor

-B35 aux. speed sensor

engine rotating anti-clockwise speed sensor precedes aux. speed sensor

Kundendienst-Schulung LWE (VMS) 01/05/03• ED

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

Kundendienst-Schulung LWE (VMS) 01/05/03• ED

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

=F+F3 -X339

BU

RD

Diesel engine D 846 TI A5: Charge temperature, NBF (engine fitted)

=F+F3 -X339

2

/132.3

=F+F3 -B46

1

/132.3

100 OHM (20³C)

-X339 -B46 needle-type displacement sensor, 100 R at 20 °C

cylinder 1

-X279 -R11 charge temperature sensor, 25 °C = 2050 Ohm 100 °C = 186 Ohm

LTM 1090/3 - Carrier

• BMK - outline of components

- UW 29 -

LTM 1090/3 - Carrier

• BMK - outline of components

- UW 30 -

Diesel engine D 846 TI A5: Charge and air filter (engine fitted)

-X280 -B37 pressure sensor, charge 0,5 to 4 bar / 0,5 to 4,5 V 15F37L2

/44.5

-X21

14

/130.3

X1

=F+F4 -S120 P LUFTFILTER air filter IN ORDNUNG all right

-X21

X2

15

/130.3

-X721

4

B.E2.7 /32.2 ANZEIGEEINHEIT display unit FAHRERHAUS

driver’s cab

LUFTFILTER air filter

-S120 manometric switch, air filter all right

Kundendienst-Schulung LWE (VMS) 01/05/03• ED

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

Kundendienst-Schulung LWE (VMS) 01/05/03• ED

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

Diesel engine D 846 TI A5: Coolant temperature and level sensor

-X293 -S313 cooling water level sensor,

-X283 -R14 cooling water temperature sensor (to heat exchanger), 25 °C = 2050 Ohm 100 °C = 186 Ohm

LTM 1090/3 - Carrier

• BMK - outline of components

- UW 31 -

LTM 1090/3 - Carrier

• BMK - outline of components

- UW 32 -

Diesel engine D 846 TI A5: Öil pressure sensor

oilÚLDRUCK pressure

oilÚLDRUCK pressure

ÚLDRUCK oil pressure

Mengine O T O R ECU ECU

engine M O T O R ECU ECU

M Oengine T O R E ECU CU

/37.1

/37.1

OLDV

OLD+ -X273

1

=F+F3 -X281

1

/132.4

=F+F3 -X281

3

/132.4

VERSORGUNG supply Imax=15mA Imax=15mA Ityp=2,5mA

3

protected

ABGESICHERT Iby I=1A MIT I=1A

BU

RD

Uin=0,5V ...4,5V

RD

BK BK

=F+F3 -X281

OLD-X273

2

Un=5V

BU

-X273

/37.1

2

/132.4

SIGNAL

GND

Ityp=2.5mA

=F+F3 -B2

0,5 - 4,5 V

U

P 0 - 6 BAR

-B2 oil pressure sensor

Kundendienst-Schulung LWE (VMS) 01/05/03• ED

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

Kundendienst-Schulung LWE (VMS) 01/05/03• ED

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

Diesel engine D 846 TI A5: Exhaust gas feedback

-X295 plug-in connection B47 AGR Mengine O T O R ECU ECU /37.1

engine M O T O RECU ECU

Uin=0V ...5V

/79.7

-X14

17

TAM5 -X274

17

4

Uref=5V +-0,1V

BU

-X273

XM3:12

/37.2

OTV

16

RD

-X273

AGR Mengine O T O R ECU ECU

/37.1

OTE

-B47

AGR

HIGH: UBAT Imax=1,3A f<500Hz

-R66_X

1

-A90

8

/132.6

pneumatiic connection

X1 33R 25W

-R66

2

-V1

Z16V

1 5W

X2

-R66_X

2

-A90

7

/132.6

-Y207 2-way valve in exhaust gas feedback pipe

-X14

6

RD

heat exchanger-exhaust gas recooling to reduce the NOx values

=F+F3 -X295 /132.3

=F+F3 -B47

/130.3

BU

/130.3

4

=F+F3 -X295 /132.3

3

=F+F3 -X295

2

/132.3

=F+F3 -Y207

=F+F3 -X295

1

/132.3

? ?

U=16V +-6% I=167mA R=96R +-8%

LTM 1090/3 - Carrier

• BMK - outline of components

- UW 33 -

LTM 1090/3 - Carrier

• BMK - outline of components

- UW 34 -

Diesel engine D 846 TI A5: Atmospheric pressure sensor

-B48 Atmospheric pressure sensor ATMOSPHAERENDRUCK

p=kPa

-X27

Ua

GND

+Uv=4,75V ...5,25V

-B48

1

2

3

7

9

8

/130.6

U=5V

-X273

Kundendienst-Schulung LWE (VMS) 01/05/03• ED

7

ABGESICHERT

-X273

9 MIT I=1A

LUFIV

LUFI-

/37.1

/37.1

Uin=0,5V

-X273

8 ..4,5V

LUFI+

M O T OECU R ECU engine

M O T OECU R ECU engine

/37.1 M O T O ECU R ECU engine

atmospheric pressure ATMOSPHAERENDRUCK

atmospheric pressure ATMOSPHAERENDRUCK

atmospheric pressure ATMOSPHAERENDRUCK

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

Kundendienst-Schulung LWE (VMS) 01/05/03• ED

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

Diesel engine D 846 TI A5: Ventilator drive

variable displacement pump A10VO, ventilator drive

-MP 6 measuring point, P9 ventilator

-Y8 proportinal valve, ventilator drive

CONTROL CONDITIONS SCHALTBEDINGUNGEN VALVE OPENING VENTILOEFFNUNG

MEDIUM

STEUERBEREICH CONTR: RANGE

COOLING KUEHLWATER WASSER

83³C ... 93³C

100% ... 50% ... 0%

LADECHARGE

40³C ... 50³C

100% ... 50% ... 0%

95³C ... 105³C

100% ... 50% ... 0%

LUFT

=F+F3-Y8

GEAR

GETRIEBEOIL OEL

SPULENSTROM COIL CURRENT I

= -Y8

COOLER SPEED KUEHLERDREHZAHL

LTM 1090/3 - Carrier

• BMK - outline of components

1,2A ... 0,7A ... 0A

0% ... 50% ... 100%

- UW 35 -

LTM 1090/3 - Carrier

• BMK - outline of components

Automated power shift gear ZF 12 AS 2302 with intarder: Clutch and gear box actuator

- UW 36 -X45

-X44

connector gear box electrics

connector carrier electrics

-A7 -X45 inductive sensor output speed

-A1 ECU gear box actuator with integrated electronic gear box control and displacement sensors, temperature sensor, air-pressure sensor, and speed sensor (gear box input).

-A4 clutch actuator with 4 solenoid control valves and displacement sensors

Kundendienst-Schulung LWE (VMS) 01/05/03• ED

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

Kundendienst-Schulung LWE (VMS) 01/05/03• ED

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

Automated power shift gear ZF 12 AS 2302 with intarder: Intarder -Y38

-Y37

pulse-width modulated valve, intarder activation (U = 0 to 24V PWM)

accumulator charge valve

-S82 switch, intarder ON / OFF (at icy road danger)

-B15 temperature sensor, cooling water intarder

-X287 plug-in connection to intarder ECU

LTM 1090/3 - Carrier

• BMK - outline of components

20 °C .. 40140 Ohm 80 °C .... 3518 Ohm 100 °C ... 1819 Ohm 120 °C ..... 996 Ohm 130 °C ..... 751 Ohm

- UW 37 -

LTM 1090/3 - Carrier

• BMK - outline of components

- UW 38 -

Power train: Outline, control conditions

Drive 6 x 8 (standard): Axles 2, 3 and 4 driven Drive 8 x 8 (option): Axles 1, 2, 3 and 4 driven 1-SCHEIBEN TROCKENKUPPLUNG singleVALEO dry plate clutch

ANTRIEB 6X8 / * 8X8

DRIVE 6X8 / * 8X8

VALEO ZF-SCHALTGETRIEBE AS-TRONIC ZFMIT power shift gear AS-Tronic AUTOMATISCHER SCHALTUNG with automatic control i=12,33 - 0,78

DIESELMOTOR Diesel engine D846 TI TIA5 A5 D846

1=12.33 - 0.78

338 KW BEI 1.900 1/min 2.100 Nm BEI 900-1.300 1/min

transfer case VG VERTEILERGETRIEBE VG 2600 2600 istr.=0,802 igel.=1,792

ABV SENSOR

TELMA F2200 (kW)

Q1

Z2

Z3

LVG

Q2

Q4

Q3

ABV SENSOR

AXLE 11 ACHSE steering axle LENKACHSE

ABV SENSOR

ABV SENSOR

AXLE 22 ACHSE steering axle LENKACHSE

AXLE 3

ACHSE steering 3 rear-axle

HINTERACHSLENKUNG

AXLE 4

ACHSE steering 4 rear-axle

HINTERACHSLENKUNG

Control conditions on-road-off-road speed (transfer case) front axle and transv. differential lock : On-road-off-road speed: Differential locks: Sequence:

• Speed max. 1 km/h AND power-shift gear neutral position • Speed max. 1 km/h • 1. Longit. differ. lock LVG - *activation axle 1 (Z2) - activation axle 3 (Z3) • 2. Transv. differ. lock in axle 3 (Q3) - axle 4 (Q4) • Transv. differ. lock in *axle 1 (Q1 - axle 2 (Q2) => possible only in driver’s cab

At terminated control, limitation of speed to 40 km/h Off-road speed in transfer case VG => control mode • manually

Kundendienst-Schulung LWE (VMS) 01/05/03• ED

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

Kundendienst-Schulung LWE (VMS) 01/05/03• ED

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

Power train: Transfer case VG 2600 - speed selection

-S236 0 0 0 1 0

-S34 0 0 1 1 1

speed 2 „on-road“ -Y64

-S35 0 1 0 1 1

BETRIEBSARTEN FEHLER GELØNDEGANG EIN STRASSENGANG EIN NEUTRALSTELLUNG ZWISCHENSTELLUNG

RÛCKMELDUNG BLINKT EIN AUS BLINKT SCHNELL BLINKT

-S34

-S35

contact switch, return signal on-road speed ON (flashing)

contact switch, return signal off-road speed ON (flashing)

neutral -Y62

-S236 tumbler switch, transfer case in neutral position

speed 1 „off-road“ -Y63

LTM 1090/3 - Carrier

• BMK - outline of components

- UW 39 -

LTM 1090/3 - Carrier

• BMK - outline of components

- UW 40 -

Power train: Transfer case VG 2600 - contact switch and tachy sensor -G4 pulser for tachygraph

rear view

front view from oil cooler from engine to oil cooler

emergency pump

WH

BU

to axles 1 and 2

BN

BK

fitting flange centering pump axles 3 and 4

to axles 3 and 4

-S156 contact switch, longit. differ. lock ON

=F+F3 -G4

+ 8V

pneumatic connection longit. differ, lock

Kundendienst-Schulung LWE (VMS) 01/05/03• ED

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Kundendienst-Schulung LWE (VMS) 01/05/03• ED

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

Power train: Contact switches on axles 1 and 2

Power train: Contact switches on axles 3 and 4

axle 3 from the rear

Achse 1 von hinten

-S161 contact switch, transv. differ. lock axle 1

-S176 contact switch, axle 3 activated

axle 2 from the rear

-S139 contact switch, axle 1 activated

LTM 1090/3 - Carrier

-S163 contact switch, transv. differ. lock axle 3

axle 4 from the left front

-S162

-S164

contact switch, transv. differ. lock axle 2

contact switch, transv. differ. lock axle 4

• BMK - outline of components

- UW 41 -

LTM 1090/3 - Carrier

• BMK - outline of components

- UW 42 -

Power train: Wheel speed sensors

2

1K15

=F+F4 -L1

ACHSE 1 LINKS

wheel speed sensor

1

-L1 wheel speed sensor left front A (A1L)

-L2 wheel speed sensor right front B (A1R) corrugated hose with flexible shaft for wheel speed sensor

-L3 wheel speed sensor left rear C (A2L)

Kundendienst-Schulung LWE (VMS) 01/05/03• ED

-L4 wheel speed sensor right rear D (A2R)

corrugated hose with flexible shaft for angle sensor rear-axle steering

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

Kundendienst-Schulung LWE (VMS) 01/05/03• ED

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

Power train: Eddy current brake Telma Focal 250

axle 4 from front

-L5 eddy current brake

-A29 control unit eddy current brake

to TELMA indicator

LTM 1090/3 - Carrier

• BMK - outline of components

to stop lights

- UW 43 -

LTM 1090/3 - Carrier

• BMK - outline of components

- UW 44 -

Steering: Steering and parking brake from OW

-M22 motor, drive of steering from OW

-Y2a 2-way valve, inversion to OW mode

-Y148 parking brake OW, 1 = released, 0 = applied

Kundendienst-Schulung LWE (VMS) 01/05/03• ED

-Y2b 2-way valve, inversion to UW mode

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

Kundendienst-Schulung LWE (VMS) 01/05/03• ED

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

Steering: Steering gear and lack switch

=F+F4 -S118

-S118 flow switch, lack steering pump 1 (circuit 1)

2

1

2

1

150 BAR -D4

M

LINKS

=

2

1

Z2

Z1

steering gear steeringLINKS left RADEINSCHLAG

RADEINSCHLAG LINKS

steering left

LTM 1090/3 - Carrier

• BMK - outline of components

-MP 3

-MP 4

measuring point, steering circuit 1 on steering gear

measuring point, steer. circuit 2 on steering gear

- UW 45 -

LTM 1090/3 - Carrier

• BMK - outline of components

- UW 46 -

Active rear-axle steering: Modules in outrigger case left

-A13 E / A module 4, ZE 0, LSB 1 address 5

connecting line (angle sensors) from outrigger case left to right A104 without cover

-A104 resistance module

4

1

120R

5

4

-A104

=F+F -A104

2

7 1

-A104_7 CAN matching resistor 120 Ohm

-A104_4 CAN matching resistor 120 Ohm

Kundendienst-Schulung LWE (VMS) 01/05/03• ED

6

2

500R

8

/130.6

500R

2

9

500R

1

/130.6

6 7

500R

=U+F -A104_X

500R

=U+F -A104_X

3

WIDERSTANDSMODUL resistance module ANSCHLUSS - SEITE terminal side

=U+F -A104_X /130.6

4

=U+F -A104_X

1

5

3

2

9

7

5

3

6

9

/130.6

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

Kundendienst-Schulung LWE (VMS) 01/05/03• ED

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

Active rear-axle steering: Modules in outrigger case right

-A14 E / A module 3 ZE 0, LSB 1 address 4

connecting line from outrigger case left to right A103 without cover connecting line to angle sensors 1, 2 and 3

-A103 resistance module

8

-A103 4

1

120R

2

5

4

7

1

2

=F+F -A103

6

3

3

5

1

2

9

3

5

7

6

9

WIDERSTANDSMODUL resistance- module ANSCHLUSS SEITE

-A103_7 CAN matching resistor 120 Ohm

terminal side

-A103_4

=U+F -A103_X

CAN matching resistor 120 Ohm

/130.6

LTM 1090/3 - Carrier

500R

/130.6

9

500R

7

500R

/130.6

6

2

500R

-A103_X

1

500R

-A103_X

• BMK - outline of components

4

=U+F -A103_X /130.6

- UW 47 -

LTM 1090/3 - Carrier

• BMK - outline of components

- UW 48 -

Active rear-axle steering: Angle sensors location of angle sensors B50, B51, B52

-A72 centering cylinder

-B52 angle sensor LA2, axle 4

completely installed

axle 4 right from the rear

cover dismantled

-B51 angle sensor LA1, axle 3

steering cylinder

-B50 angle sensor, axle 1

-A71 centering cylinder

Kundendienst-Schulung LWE (VMS) 01/05/03• ED

axle 3 left from the front

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Kundendienst-Schulung LWE (VMS) 01/05/03• ED

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

Active rear-axle steering: Hydraulic pump steering circuit axles 3 and 4

-MP 11 measuring point, pre-charge pressure reservoir

-D22 axial piston pump for rear-axle steering axles 3 and 4

-MP 7 measurig point, P11 pump rear-axle steering

LTM 1090/3 - Carrier

• BMK - outline of components

- UW 49 -

LTM 1090/3 - Carrier

• BMK - outline of components

Active rear-axle steering: Steering plate axles 3 and 4

- UW 50 -MP 10

-Ds -A60

accumulator 0,32l, gas filling pressure 40bar

measuring point, pressure hydr. accumulator rear-axle steering

-ZS1

-ZS2 -Y220 solenoid valve, release hydr. accumulat.

-Y231 prop.valve axle 4 Bosch CAN valve

-Y232 prop.valve axle 3 Bosch CAN valve

-A67 -MP 8 measuring point, load pressure signal rear-axle steering pump

-A63

Kundendienst-Schulung LWE (VMS) 01/05/03• ED

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Kundendienst-Schulung LWE (VMS) 01/05/03• ED

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

Active rear-axle steering: Hydraulic pump centering circuit

transfer case front emergency steering pump

1-SCHEIBEN TROCKENKUPPLUNG VALEO single plate dry clutch

VALEO

Dieel engine DIESELMOTOR

ANTRIEB 6X8 / * 8X8 ZF power shift gear AS-TRONIC

ZF-SCHALTGETRIEBE AS-TRONIC with automaticSCHALTUNG control MIT AUTOMATISCHER i=12,33 - 0,78

D846 TI A5 0846 TI A5 338 KW BEI 1.900 1/min 2.100 Nm BEI 900-1.300 1/min

transfer case VG 2600

VERTEILERGETRIEBE VG 2600 istr.=0,802 igel.=1,792

ABV SENSOR

-D25 wheel gear driven axial piston pump, for centering circuit axles 3 and 4

TELMA F2200 (kW)

Q1

Z2

Q2

Z3

LVG

AXLE 1 LENKACHSE

Q4

Q3

ABV SENSOR

ACHSE 1 steering axle

ABV SENSOR

ABV SENSOR

AXLE 2

ACHSE 2 steering axle LENKACHSE

LTM 1090/3 - Carrier

AXLE 3

AXLE 4

rear-axle ACHSE steering 3

ACHSE steering 4 rear-axle

HINTERACHSLENKUNG

HINTERACHSLENKUNG

• BMK - outline of components

- UW 51 -

LTM 1090/3 - Carrier

• BMK - outline of components

Active rear-axle steering: Steering plate circulation

- UW 52 -S119 flow indicator, lack aux. steering pump steering circuit 2

-MP 5 measuring point, P8 emergency steering pump

-Y225 4 / 2-way valve, switches at P < 180 bar (-S89) approx.. 3 km/h the supply of the centering circuit from the wheel-driven pump -D25 to the gear pump of steering circuit 2

Kundendienst-Schulung LWE (VMS) 01/05/03• ED

-MP 2 measuring point, pump pressure steering circuit 2

-Y24 circulation suspension / supporting

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

Kundendienst-Schulung LWE (VMS) 01/05/03• ED

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

Active rear-axle steering: Steering plate circulation

-S90 flow indicator for the recognition of a pipe break

-S89 manometr. switch, monitoring of the centering pressure, error signal at P < 180 bar and v > 10 km/h

-Y222

-MP 9

5/2 way valve, centering valve axle 4, 1 = steering, 0 = centering

measuring point, P centering pump, wheel-driven

LTM 1090/3 - Carrier

• BMK - outline of components

-Y226

-V2

3/2 way valve, locking valve

oil pressure filter

-Y221 5/2 way valve, centering valve axle 3 1 = steering, 0 = centering

- UW 53 -

LTM 1090/3 - Carrier Supporting system: Supporting valves left

-Y27b outrigger front right RETR

• BMK - outline of components -H101

-H102

horn

horn

- UW 54 -

-Y32b supp. ram front right UP

-Y32a supp. ram front right DOWN

-Y33b

-Y26b

supp. ram rear right UP

outrigger rear right RETR

-Y33a supp. ram rear right DOWN

-Y27a

-Y26a

outrigger front right EXT

outrigger rear right EXT

Kundendienst-Schulung LWE (VMS) 01/05/03• ED

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Kundendienst-Schulung LWE (VMS) 01/05/03• ED

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

Supporting system: Supporting valves right

-Y31b

-Y28b

supp. ram rear left UP

outrigger rear left RETR

-Y30b

-Y29b

supp. ram front left DOWN

ourigger front left RETR.

-Y28a -Y31a supp. ram rear left DOWN

LTM 1090/3 - Carrier

outrigger rear left EXT

• BMK - outline of components

-Y30a

-Y29a

supp. ram front left UP

outrigger front left EXT

- UW 55 -

LTM 1090/3 - Carrier

• BMK - outline of components

- UW 56 -

Supporting system: Inclination sensor

-N1 slip-ring unit (see also OW)

-B19 inclination sensor ZE0 LSB1 address 16

Kundendienst-Schulung LWE (VMS) 01/05/03• ED

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Kundendienst-Schulung LWE (VMS) 01/05/03• ED

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

Suspension: Return signal suspension transfer case

frame inside right

-S148

-S144

proximity switch, return signal suspension rear right

proximity switch, return signal suspension front right

proximity switch

-Y9a

-Y9b

suspension 1 = locked

suspension 1 = activated

LTM 1090/3 - Carrier

-S142

-S146

proximity switch, return signal suspension front left

proximity switch, return signal suspension rear left

• BMK - outline of components

setting to position 3 (for pneumatiic dimension 14.00 R25 and 16.00 R25)

- UW 57 -

LTM 1090/3 - Carrier

• BMK - outline of components

- UW 58 -

Suspension: Axle locking valves - left

-Y16

-Y17

filling rear left

evacuating rear left

-S354

axle locking valve, axles 1 and 2

contact switch, axle 1 activated gas filling pressure accumulator= 40 bar 3,5 L

=F+F4 -Y13

T =F+F40

P

-YO107

SP

-Y12

Ö 2,5 -A56

X

M

axle locking valve, axles 3 and 4

-Y11

-Y10

evacuating front left

filling front left

Kundendienst-Schulung LWE (VMS) 01/05/03• ED

C

A

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Kundendienst-Schulung LWE (VMS) 01/05/03• ED

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

Suspension: Axle locking valves - right

axle locking valve, axles 1 and 2

-Y12 filling front right

axle locking valve, axles 3 and 4

-Y13

-S137

evacuating front right

contact switch, axles 2 and 3 locked

-Y19

-Y18

evacuating rear right

filling rear right

LTM 1090/3 - Carrier

• BMK - outline of components

- UW 59 -

LTM 1090/3 - Carrier

• BMK - outline of components

- UW 60 -

Optional equipment: Emergency actuation

supply for emergency mode

inversion, normal mode / emergency mode

-R6 level sensor, fuel reservoir 0% - 100% / 2,0V - 7,0V

Kundendienst-Schulung LWE (VMS) 01/05/03• ED

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

Kundendienst-Schulung LWE (VMS) 01/05/03• ED

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

Optional equipment: Battery charger

splash water container

-X56 plug-in connection for fitting of battery charger

-R44 -G6 battery charger

temperature sensor on battery positive pole 0 °C = 10 °C = 20 °C = 30 °C =

LTM 1090/3 - Carrier

• BMK - outline of components

670 Ohm 600 Ohm 511 Ohm 415 Ohm

- UW 61 -

LTM 1090/3 - Carrier

• BMK - outline of components

- UW 62 -

Optional equipment: Additional heater

-A50 control unit SG1577

-A51 heater Thermo 90S

-Y34 fuel dosing pump additional heater 40 Ohm at 20 °C

Kundendienst-Schulung LWE (VMS) 01/05/03• ED

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

Kundendienst-Schulung LWE (VMS) 01/05/03• ED

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

Index -A bis -P -A to -P

-R to -Z

A

A104...46

A 1...36 A 2...18 A 4...36 A 7...36 A 8...15 A 9...15 A10...18 A11...18 A12...11 A13...12 A14...18 A17...18 A26...19 A29...43 A32...18 A33...17 A50...62 A51...62 A57...26 A60...50 A63...50 A67...50 A73...11 A74...12 A75...24 A90...19 A94...17 A103...47

B B 2...32 B 5...21 B 6...21 B 7...21 B 8...21 B 9...21 B10...15 B15...37 B19...56 B35...28 B36...28 B37...30 B46...29 B47...33 B48...34 B50...48 B51...48 B52...48

E E 1...10 E 2...10 E 3...10 E 4...10 E 5...9 E 6...10 E 7...10

LTM 1090/3 - Carrier

E 9...9 E10...10 E13...10 E14...9 E15...9 E16...9 E17...9 E18...9 E19...9 E20...12 E21...11 E22*...9 E23*...9 E24...10 E25...10 E27...9 E28...9 E29...10 E30...10 E31...9 E32...9 E33...10 E36...13 E37...13 E38...13 E39...15 E40...9 E41...9 E43...12

E44...11 E49...12 E50...11 E51...12 E52...11 E57...12 E58...11 E76...12 E77...11 E125...11 E126...11 E127...12 E128...12 E150...10 E151...10 E231...20

F F 1 - F6...17 F 7 - F12...17 F13 - F18...17 F19 - F24...17 F25 - F30...17 F37 - F42...17 F43 - F48...17 F49 - F54...17 F55 - F60...17 F79...16 F80...16

• BMK - outline of components

G

M

G1...16 G2...16 G3...25 G4...40 G6...61

M 1...25 M 2...14 M 4...14 M10...13 M19...14 M20...14 M21...14 M22...44 M23...9 M24...9 M25...9 M26...9 MP 2...52 MP 3...45 MP 4...45 MP 5...52 MP 6...35 MP 7...49 MP 8...50 MP 9...53 MP 10...50 MP 11...49

H H101...54 H102...54 H105...10 H107...13 H108...13 H109...13

K K50*...17 K51...17 K52*...17 K64...17 K65...17 K66...17 K67...17

L L1...42 L2...42 L3...42 L4...42 L5...43

N N1...56

P P11...15 P14...15

- UW 63 -

LTM 1090/3 - Carrier

• BMK - outline of components

- UW 64 Index -R bis -Z

-A to -P

-R to -Z

R R 6...60 R 9...27 R11...29 R14...31 R22...19 R25...19 R26...19 R44...61 R66...19

S S 17...15 S 19...15 S 34...39 S 35...39 S 82...37 S 89...53 S 90...53 S103...15 S104...15 S105...15 S106...16 S114...21 S116...21 S118...45 S119...52 S120...30 S134...13

Kundendienst-Schulung LWE (VMS) 01/05/03• ED

S135...13 S137...59 S139...41 S142...57 S144...57 S146...57 S148...57 S156...40 S161...41 S162...41 S163...41 S164...41 S176...41 S236...39 S313...31 S354...58

U U50...16

V V1...19 V2...53

X X 14...26 X 35...10 X 44...36 X 45...36

X 47...18 X 48...18 X 49...19 X 56...61 X 81...15 X161...10 X205...15 X209...18 X277...28 X278...28 X279...29 X280...30 X283...31 X284...26 X287...37 X292...18 X293...31 X295...33 X339...29

Y Y 1*...22 Y 2a...21, 44 Y 2b...21, 44 Y 3...22 Y 5...22 Y 6...22 Y 7...22

Y 8...35 Y 9a...57 Y 9b...57 Y10...58 Y11...58 Y12...59 Y13...59 Y16...58 Y17...58 Y18...59 Y19...59 Y24...52 Y26a...54 Y26b...54 Y27a...54 Y27b...54 Y28a...55 Y28b...55 Y29a...55 Y29b...55 Y30a...55 Y30b...55 Y31a...55 Y31b...55 Y32a...54 Y32b...54 Y33a...54 Y33b...54

Y34...62 Y35...22 Y37...37 Y38...37 Y41...23 Y42...23 Y43...23 Y44...23 Y48...27 Y62...22 Y63...22 Y64...22 Y136...22 Y148...21, 44 Y149...23 Y207...33 Y220...50 Y221...53 Y222...53 Y225...52 Y226...53 Y231...50 Y232...50

Z ZS1...50 ZS2...50

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

Training Documentation LTM 1090/3 Outline of components (BMK)

Components Superstructure

OW-11 Kundendienst-Schulung LWE (VMS)

D:\1090_3\Trennblätter_1090_3.pmd

Kundendienst-Schulung LWE (VMS) 01/04/03 • ED

OW Contents 1

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

OW Contents 2

BMK - Table (-A1 to -H95) ............................................................................... 3 BMK - Table (-H101 to -NT) ............................................................................. 4 BMK - Table (-P2 to -S644) ............................................................................. 5 BMK - Table (-S646 to -Y12) ........................................................................... 6 BMK - Table (-Y17a to -ZE2) ........................................................................... 7 Instruments cabin:

9

Liccon monitor, pedal ...................................................................................... 9 Master switch left .......................................................................................... 10 Master switch right ........................................................................................ 11 Upper console ............................................................................................... 12 Crane cab:

13

Wiper, radio system ...................................................................................... 13 Heater, additional heater ................................................................................ 14 Additional heater ........................................................................................... 15 Control cabinet:

16

Swing frame - fuses ....................................................................................... 16 Swing frame - relays ..................................................................................... 17 Swing frame - relays ..................................................................................... 18 Control ON, voltage converter ........................................................................ 19 Participants on CAN and LSB ....................................................................... 20 EMERGENCY MODE without LICCON system - X-emergency connector ..... 21 EMERGENCY MODE without LICCON system - actuation ........................... 22 EMERGENCY MODE without LICCON system - resistances ........................ 23

Electric equipment superstructure:

24

Battery box ................................................................................................... 24 Diesel engine D 924 TI - E 149 KW:

25

Components .................................................................................................. 25 Sensors... ..................................................................................................... 26 Temperature, pressure, speed sensors .......................................................... 27 Cooling system ............................................................................................. 28 Cooling system ............................................................................................. 29 Hydraulic equipment superstructure:

30

Outline hydraulic pumps ................................................................................ 30 Main control block ......................................................................................... 31 Main control block with hoist gear 2 .............................................................. 32 Main control block - pressure steps .............................................................. 33 Main control block - pressure steps .............................................................. 34 Temperature sensor hydraulic oil ................................................................... 35 Winch 1 ........................................................................................................ 36 Winch 2 ........................................................................................................ 37 Secondary consumers .................................................................................. 38 Slewing gear - control, slewing angle indictor ................................................ 39 Slewing gear - brake ..................................................................................... 40 Luffing gear ................................................................................................... 41 Boom direction .............................................................................................. 42 Ballasting ...................................................................................................... 43

LTM 1090/3 - Superstructure • BMK - Outline of components

- OW 1 -

LTM 1090/3 - Superstructure • BMK - Outline of componen OW Contents 1

- OW 2 -

OW Contents 2

Pneumatic system - superstructure:

44

Interlock superstructure, platform cabin ......................................................... 44 Superstructure in general:

45

Central lubrification system ........................................................................... 45 Cooler hydraulic oil, fuel level sensor ............................................................. 46 Lighting superstructure .................................................................................. 47 Telescopic boom:

48

Cable drums, angle and length sensors ......................................................... 48 Boom head ................................................................................................... 49 Interlocking tele ............................................................................................. 50 Interlocking gripper ........................................................................................ 51 Hydraulic swing-away jib:

52

Control .......................................................................................................... 52 Limit switch left ............................................................................................. 53 Angle sensor and limit switch right ................................................................ 54 Hydraulic components ................................................................................... 55 Index -A to -R

57

Index -S to -Z

58

Kundendienst-Schulung LWE (VMS) 01/04/03 • ED

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Kundendienst-Schulung LWE (VMS) 01/03/03 • ED

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

BMK - Table (-A1 to -H95) A ......... Sub-assemblies, partial sub-assemblies A1 ....... Control unit SG 1577 ........................................................................... 15 A2 ....... Heater Thermo 90S water circulation pump ......................................... 15 A11 ..... Filter heating, fuel preheating .............................................................. 26 A14 ..... Diode and resistance mount ............................................................... 19 A15 ..... Variation module, hoist gear 2 ............................................................. 19 A20 ..... Flame starting device, engine ............................................................. 20 A50 ..... Diode and varistor board ...................................................................... 17 A417 ... Additional supply LSB ......................................................................... 49 B ......... Converters, non electric / electric B2 ....... Pressure sensor, piston area luffing ram ............................................. 41 B4 ....... Angle sensor tele base section ZE1 ................................................... 48 B6 ....... Angle sensor tele boom head ZE2 ...................................................... 49 B7 ....... Length sensor tele boom ..................................................................... 48 B11 ..... Pressure sensore P ............................................................................ 34 B12 ..... Pressure sensor LS ............................................................................ 34 B17* .... Slewing sensor 0-360° ........................................................................ 42 B19 ..... Angle sensor, gas pedal position UW ................................................... 9 B25 ..... Loudspeaker right ............................................................................... 13 B26 ..... Loudspeaker left ................................................................................. 13 B29 ..... Angle sensor, gas pedal position OW ................................................... 9 B30 ..... Converter, foot brake slewing gear ................................................... 9, 40 B31 ..... Speed sensor ................................................................................ 26, 27 B32 ..... (without fig.) speed sensor 2 ............................................................... 27 B34 ..... Charge pressure ................................................................................. 27 B35 ..... Coolant temperature ............................................................................ 28 B36 ..... Charge temperature ............................................................................ 27 B37 ..... Coolant level ....................................................................................... 28 B38 ..... Negative pressure air filter P / U .......................................................... 27 B39 ..... Oil temperature ................................................................................... 26 B55 ..... Angle sensor swing-away jib ZE2, LSB 3 address 27 ......................... 54 B62 ..... Temperature sensor hydraulic oil ......................................................... 35

E ......... Lighting devices E6 ....... Contour light 5W ................................................................................. 47 E7 ....... Contour light 5W ................................................................................. 47 E8* ...... Working projector 70W roof front ......................................................... 47 E11 ..... Warning beacon 70W ......................................................................... 47 E12 ..... Warnijg beacon 70W ........................................................................... 47 E17 ..... Xenon working projector 42W, base section ........................................ 47 E18 ..... Xenon working projector 42W, base section ........................................ 47 E60 ..... Working projector ................................................................................ 47 E96 ..... Working projector 70W, cabin ............................................................. 47 EP0 .... Input board, ZE0, LSB1 ....................................................................... 20 EP1 .... Input board, ZE1, LSB2 ....................................................................... 20 EP3 .... Input board, ZE2, LSB3 ....................................................................... 20 F ......... Fuses F1 - ..... F6 fuses ........................................................................................... 16 F7 - ..... F12 fuses ............................................................................................ 16 F13 - ... F18 fuses ............................................................................................ 16 F19 - ... F24 fuses ............................................................................................ 16 F25 - ... F30 fuses ............................................................................................ 16 F31 - ... F36 fuses ............................................................................................ 16 F37 - ... F42 fuses ............................................................................................ 16 F43 - ... F48 fuses ............................................................................................ 16 F49 - ... F54 fuses ............................................................................................ 16 F60 ..... Overvoltage protection ......................................................................... 24 F61 ..... Fuse 50A, starter ................................................................................ 24 F62 ..... Fuse 50A, battery + ............................................................................ 24 G ........ Generators G1 ....... Generator ............................................................................................ 25 G2 ....... Battery 12V ........................................................................................ 24 G3 ....... Battery 12V ........................................................................................ 24 H ......... Optic and acoustic signalization devices H21 ..... LMB intermittent light cabin ................................................................ 46 H80 ..... Bell, warning upon cut-off LMB overload .............................................. 46 H95 ..... Radio .................................................................................................. 13

LTM 1090/3 - Superstructure • BMK - Outline of components

- OW 3 -

LTM 1090/3 - Superstructure • BMK - Outline of components

- OW 4 -

BMK - Table (-H101 to -NT) H101 ... Charge control indicator UW ................................................................. 9 H102 ... Preheating indicator UW ....................................................................... 9 H105 ... Charge control indicator OW ................................................................. 9 H106 ... Preheating indicator OW ....................................................................... 9 H423 ... Check-back signal ”slewing brake released“ ....................................... 10 H599 ... Interval horn ballasting ......................................................................... 13 H612 ... Indication / central lubrification system „ON” ....................................... 12 H613 ... Ram in position ............................................................................. 12, 22 H627 ... Indicator / air-conditioner „ON” ............................................................ 12 H628 ... Indicator / additional heater „ON” ...................................................... 12 K ......... Relays, contactors K1 ....... Control ON .......................................................................................... 19 K11 ..... Hoist gear 1 lowering ........................................................................... 18 K12 ..... Hoist gear 2 lowering ........................................................................... 18 K13 ..... Auxiliary relay, emergency mode without LICCON .............................. 18 K14 ..... Auxiliary relay, emergency mode with LICCON ................................... 18 K15 ..... Charge control superstructure OW ...................................................... 18 K16 ..... Water circulation heater (Y28) ............................................................ 18 K17 ..... Heater cabin, warm ............................................................................. 18 K18 ..... Horn .................................................................................................... 18 K19 ..... Fresh air blower .................................................................................. 18 K20 ..... Tele released ....................................................................................... 18 K21 ..... Water circulation heater (Y28) ............................................................ 18 K22 ..... Emergency mode with LICCON .......................................................... 18 K23 ..... Aux. relay emergency mode without LICCON ..................................... 18 K24 ..... Hydraulic oil cooler -M2 ”ON“ .............................................................. 18 K25 ..... Aux. relay emergency mode without LICCON ..................................... 18 K26 ..... Fuel preheating, filter heating 130A / 40A optional assignment! .......... 18 K27 ..... Seat heating ”ON“ ............................................................................... 18 K28 ..... Lighting superstructure -E4 and -E5 ................................................... 18 K29 ..... Air drier - Y59 ...................................................................................... 18 K30 ..... Central lubrification system ................................................................. 18 K32 ..... 42W working projector boom -E17 -E18, OFF .................................... 18 K33 ..... 42W working projector boom -E17 -E18, ON ...................................... 18 K34 ..... 42W working projector boom head -E16 .............................................. 18 K35 ..... Air-conditioner, clutch compressor high-pressure -Y137 ..................... 18

Kundendienst-Schulung LWE (VMS) 01/03/03 • ED

K36 ..... Air flap engine -Y56 (1 = open) ............................................................ 18 K37 ..... Hydraulic pump at Dolly ...................................................................... 18 K38 ..... Light -H613, gripper in pos. at emergency mode ................................. 18 K51 ..... Release hoist gear 1 ........................................................................... 17 K52 ..... Release hoist gear 2 .......................................................................... 17 K53 ..... Raising boom ...................................................................................... 17 K54 ..... Telescoping ......................................................................................... 17 K55 ..... Preselection luffing / not telescoping ................................................... 17 K56 ..... Lowering boom .................................................................................... 17 K57 ..... Slewing ............................................................................................... 17 K58 ..... Release ram ....................................................................................... 17 K59 ..... Release ram ....................................................................................... 17 K60 ..... Slewing gear free-wheeling .................................................................. 17 K61 ..... Luffing swing-away jib ......................................................................... 17 K651 ... Interval relais screen-wiper motor / front ............................................. 12 -K652 .. Interval relais screen-wiper motor / skylight ....................................... 12 M ........ Electric motors M1 ...... Starter ................................................................................................. 25 M2 ...... Motor, hydraulic oil cooler ................................................................... 46 M3 ...... Wiper motor front screen ..................................................................... 13 M4 ...... Wiper motor skylight .......................................................................... 13 M6 ...... Screen washer motor skylight ............................................................. 13 M7 ...... Front screen washer pump .................................................................. 13 M9 ...... Water circulation pump ....................................................................... 14 M23 .... Actuator, regulation working projector base section ............................ 47 MP ...... Measuring points MP ...... Measuring point, lowering boom .......................................................... 55 MP ...... Measuring point, raising boom ............................................................ 55 N ......... Slip-ring transmitters N1 ....... Slip-rings for LSB sensors, interlocking tele/gripper ............................ 48 N1 ....... Sllip-ring transmitter ............................................................................ 42 N2 ....... Cable drum for high-voltage antenna ................................................... 48 N3 ....... Cable drum for working projector boom head ...................................... 48 NT ....... Power pack ......................................................................................... 20

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

Kundendienst-Schulung LWE (VMS) 01/03/03 • ED

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

BMK - Table (-P2 to -S644) P ......... Measuring instruments, test devices P2 ....... Incremental sensor with adjusting switch and limit switches ............... 36 P3 ....... Incremental sensor with adjusting switch and limit switches ............... 37 P12 ..... Control panel ....................................................................................... 53 P654 ... Preselector dial, additional heater ....................................................... 12 P655 ... Working hour counter .......................................................................... 12 R ......... Resistances R4 ....... Fuel level sensor ................................................................................. 46 R9 ....... Flame preheating plug ......................................................................... 26 R50 ..... Series resistance 47 R, at EMERGENCY MODE hoist gear ............... 23 R51 ..... Series resistance 30 R, at EMERGENCY MODE luffing ..................... 23 R52 ..... Series resistance 30 R, at EMERGENCY MODE telesc.+ slew. ........ 23 R53 ..... Series resistance 47 R, at EMERGENCY MODE hydr. pump ............. 23 R59 ..... Potentiometer 68R .............................................................................. 23 S ......... Switches, push-buttons, limit switches S1 ....... Battery main switch ............................................................................ 24 S26 ..... Plunger-operated switch, counterweight left ”bottom“ .......................... 43 S27 ..... Plunger-operated switch, counterweight right ”bottom“ ........................ 43 S28 ..... Manom. switch > 230 bar, counterweight left ”top“ .............................. 43 S29 ..... Manom. switch > 230 bar counterweight right ”top“ ............................. 43 S30 ..... Proximity switch, superstructure interlock, pin bottom ........................ 44 S31 ..... Temperature switch hydraulic oil ......................................................... 46 S32 ..... Proximity switch, superstructure interlock, pin top .............................. 44 S34 ..... Incremental sensor ............................................................................. 39 S35 ..... Incremental sensor ............................................................................. 39 S49 ..... Manometric switch .............................................................................. 36 S50 ..... Manometric switch .............................................................................. 32 S69 ..... Proximity switch, grease distributor .................................................... 45 S72 ..... Refolding swing-away jib ..................................................................... 53 S73 ..... Unfolding swing-away jib ..................................................................... 53 S81 ..... Key-operated switch, emergency mode with LICCON ......................... 16 S83 ..... Temperature switch, water circulation, behind additional heater .......... 15 S84* .... EMERGENCY-OFF, cabin .................................................................. 13 S89 ..... Step switch, blower heat exchanger ................................................... 14 S90 ..... Heater switch ...................................................................................... 14

S103 ... Ignition switch UW ................................................................................ 9 S104 ... Ignition switch OW ................................................................................ 9 S301 ... Master switch 1 .................................................................................. 11 S320 ... Parking brake carrier ........................................................................... 11 S321 ... Blinker L / 0 / R ................................................................................... 11 S322 ... Preselection - tele luffing / swing-away jib luffing ................................. 11 S323 ... Cut-off ”acoustic warning“ .................................................................... 11 S324 ... Engine stop ........................................................................................ 11 S325 ... Displacement program, on-road / off-road ........................................... 11 S326 ... Displacement direction F / N / R ......................................................... 11 S327 ... Front axle steering, steering direction left ........................................... 11 S328 ... Front axle steering, steering direction right ......................................... 11 S401 ... Master switch 2 .................................................................................. 10 S413 ... Terminal box ....................................................................................... 48 S420 ... Static brake slewing gear 1 ................................................................. 10 S421 ... Tilting cabin UP ................................................................................... 10 S424 ... Raising jib at overload ......................................................................... 10 S425 ... Tilting cabin DOWN ............................................................................ 10 S427 ... Rear-axle steering, steering direction right .......................................... 10 S428 ... Rear-axle steering, steering direction left ............................................ 10 S602 ... Screen wiper, skylight ......................................................................... 12 S604 ... Screen wiper / wipe-wash / skylight .................................................... 12 S606 ... Screen wiper / front ............................................................................ 12 S608 ... Screen wiper / wipe-wash / front ........................................................ 12 S610 ... Parking light / parking light + cruising light ........................................ 12 S618 ... Release ram / release tele ->manually. ............................................... 12 S620 ... Manual pressure increase ............................................................. 12, 22 S622 ... Displacement controller at emergency mode without Liccon ............... 12 S626 ... Additional heater „ON” / „OFF” ............................................................ 12 S630 ... Air-conditioner „ON” ............................................................................ 12 S632 ... Working projector roof / towards front .................................................. 12 S634 ... Lighting winch ..................................................................................... 12 S636 ... Working projector, roof / towards rear ................................................. 12 S638 ... Working projector 70W, base section ................................................. 12 S640 ... Working projector 42W, base section ................................................. 12 S642 ... Working projector, actuator ................................................................. 12 S644 ... Warning beacon, intermittent light on / off ........................................... 12

LTM 1090/3 - Superstructure • BMK - Outline of components

- OW 5 -

LTM 1090/3 - Superstructure • BMK - Outline of components

- OW 6 -

BMK - Table (-S646 to -Y12) S646 ... Seat heating ON ................................................................................. 12 S648 ... Extending / retracting platform ............................................................ 12 S650 ... Instrument lighting ............................................................................... 12 S658 ... Ballasting „UP” / „DOWN” ................................................................... 12 S660 ... Superstructure interlock ...................................................................... 12 S901 ... Inductive sensor tele 1 ZE1, LSB 2 address 10 ................................... 50 S902 ... Inductive sensor tele 2 ZE1, LSB 2 address 11 ................................... 50 S903 ... Inductive sensor tele 3 ZE1, LSB 2 address 12 ................................... 50 S904 ... Inductive sensor tele 4 ZE1, LSB 2 address 13 ................................... 50 S905 ... Inductive sensor tele 5 ZE1, LSB 2 address 14 ................................... 50 S908 ... Inductive sensor, gripper position at emergency mode ....................... 50 S912 ... Inductive sensor, gripper left interlocked ZE1, LSB 2 address 18 ........ 51 S913 ... Inductive sensor, gripper right interlocked ZE1, LSB 2 address 20 ...... 51 S914 ... Inductive sensor, gripper left released ZE1, LSB 2 address 19 ............ 51 S915 ... Inductive sensor, gripper right released ZE1, LSB 2 address 21 .......... 51 S918 ... Inductive sensor, tele interlocked ZE1, LSB 2 address 16 ................... 50 S919 ... Inductive sensor, tele released ZE1, LSB 2 address 17 ....................... 50 S930 ... 1. Hoist limit switch, top position tele boom head ............................... 49 S931 ... 2. Hoist limit switch, top position tele / whip line ................................ 49 S940 ... Hoist limit switch top, single swing-away jib ZE2, LSB 3 address 27 .. 54 S945 ... Hoist limit switch top, jib ZE2, LSB 3 address 26 ............................... 53 T ......... Converter T50 ...... Voltage converter, 24V / 12V - 3A radio ............................................... 19 X ......... Terminals, connectors, sockets X5 ....... Connector, pressure sensor LS ........................................................... 34 X5 ....... Connector, pressure sensor P ............................................................. 34 X49 ...... Socket 24V ......................................................................................... 16 X50 ...... Connector ........................................................................................... 21 X51 ...... Connector, EMERGENCY MODE hoist gear 1 .................................... 21 X52 ...... Connector, EMERGENCY MODE hoist gear 2 .................................... 21 X53 ...... Connector, EMERGENCY MODE luffing ............................................. 21 X54 ...... Connector, EMERGENCY MODE telescoping .................................... 21 X55 ...... Connector, EMERGENCCY MODE slewing ........................................ 21 X205 .... Connector, temperature switch hydraulic oil ........................................ 46 X251 .... Connector, speed sensor .............................................................. 26, 27

Kundendienst-Schulung LWE (VMS) 01/03/03 • ED

X252 .... Connector, speed sensor .................................................................... 27 X254 .... Connector, charge pressure ................................................................ 27 X255 .... Connector, coolant temperature .......................................................... 28 X256 .... Connector, charge temperature ........................................................... 27 X257 .... Connector, coolant level ...................................................................... 28 X258 .... Connector, negative pressure air filter .................................................. 27 X259 .... Connector, oil temperature .................................................................. 26 X260 .... Connector, EDC .................................................................................. 26 X268 .... Connector, control device .................................................................... 45 X269 .... Connector, on S69 grease distributor .................................................. 45 X272 .... Connector, filter heating, fuel preheating ............................................. 26 X298 .... Socket 230V, ventilator cabin .............................................................. 14 X306 .... Plug-in connection for P3 .................................................................... 37 X320 .... Terminal box ....................................................................................... 47 X417 .... Terminal strip ...................................................................................... 49 X501 .... Plug-in connection .............................................................................. 54 X502 .... Plug-in connection .............................................................................. 53 X519 .... Socket cabin ....................................................................................... 13 XMLSB2 Nodal point for LSB sensor gripper .................................................... 51 XNOT ............................................................................................................... 21 XST1 ... to heater ............................................................................................. 15 XST2 ... Sensor ................................................................................................ 15 XST3 ... Dosing pump Y139 ............................................................................. 15 Y ......... Electric-operated, mechanic devices Y1a ..... Prop. valve, hoist gear 1 lifting ....................................................... 31, 32 Y1b ..... Prop. valve, hoist gear 1 lowering .................................................. 31, 32 Y3 ....... Brake winch 1 ..................................................................................... 36 Y4a ..... Prop. valve, luffing UP ............................................................. 31, 32, 41 Y4b ..... Prop. valve, luffing DOWN ....................................................... 31, 32, 41 Y5 ....... Prop. valve, lowering brake luffing down .............................................. 41 Y6a ..... Prop. valve, tele RETR .................................................................. 31, 32 Y6b ..... Prop. valve, tele EXT ..................................................................... 31, 32 Y10 ..... Safety relief, lowering brake control - luffing down ............................... 41 Y11 ..... Pressure step p4 ................................................................................ 33 Y12 ..... Pressure step p3 ............................................................................... 33

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Kundendienst-Schulung LWE (VMS) 01/03/03 • ED

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

BMK - Table (-Y17a to -ZE2) Y17a ... Prop. valve, hoist gear 2 lifting ............................................................. 32 Y17b ... Prop. valve, hoist gear 2 lowering ........................................................ 32 Y18 ..... Brake winch 2 release ......................................................................... 37 Y19a ... Counterweight UP ............................................................................... 38 Y19b ... Counterweight DOWN ......................................................................... 38 Y20 ..... Brake, release .................................................................................... 40 Y21 ..... Prop. valve, foot brake slewing gear .................................................... 40 Y22 ..... Interlock superstructure ....................................................................... 44 Y23 ..... Release superstructure ....................................................................... 44 Y26 ..... Solenoid valve, fuel release for flame preheating plug R9 .................... 26 Y27 ..... Proportional valve, ventilator drive ........................................................ 29 Y28 ..... Water circulation ................................................................................. 15 Y31 ..... Proportional valve, pump 1 .................................................................. 30 Y32 ..... Proportional valve, pump 2 .................................................................. 30 Y38 ..... Unlocking ............................................................................................ 51 Y40 ..... Inversion valve interlocking tele / interlocking gripper ........................... 50 Y49 ..... Pre-charge pressure, ring area tele ram .............................................. 31 Y59 ..... Heating air-drier ................................................................................... 44 Y66 ..... Proportional valve, slewing left ............................................................. 39 Y67 ..... Proportional valve, slewing right .......................................................... 39 Y69 ..... Central lubrification system ................................................................. 45 Y80a ... Proportional valve, lowering swing-away jib ......................................... 52 Y80b ... Proportional valve, raising swing-away jib ............................................ 52 Y82 ..... Dir. control valve, release luffing swing-away jib ................................... 52 Y85a ... Unfolding swing-away jib ..................................................................... 38 Y85b ... Folding swing-away jib ........................................................................ 38 Y103a . Tilting cabin UP ................................................................................... 38 Y103b . Tilting cabin DOWN ............................................................................ 38 Y109 ... Inversion valve, slewing gear engaged / slewing gear free-wheeling ..... 39 Y137 ... Clutch, compressor air-conditioner ...................................................... 25 Y139 ... Fuel dosing pump, additional heater ................................................... 15 Y141 ... Extending platform cabin ..................................................................... 44 Y142 ... Retracting platform cabin .................................................................... 44

Z ......... Central units ZE0 ..... Central unit 0 ...................................................................................... 20 ZE1 ..... Central unit 1 ...................................................................................... 20 ZE2 ..... Central unit 2 ...................................................................................... 20

LTM 1090/3 - Superstructure • BMK - Outline of components

- OW 7 -

LTM 1090/3 - Superstructure • BMK - Outline of components

Kundendienst-Schulung LWE (VMS) 01/03/03 • ED

- OW 8 -

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Kundendienst-Schulung LWE (VMS) 01/03/03• ED

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

Instruments cabin: Liccon monitor, pedal

-B30 converter, 0-25° / 200-700 mA foot brake at freewheeling slewing gear

foot brake carrier (pneumatic)

-B19

-B29

angle sensor, gas pedal position carrier 0° = 4 mA 25° = 20 mA

angle sensor, gas pedal position superstructure 0° = 4 mA 25° = 20 mA

LTM 1090/3 - Superstructure • BMK - Outline of components

-H105

-H101

-H102

charge control indicator superstructure

charge control indicator carrier

preheating indicator carrier

-H106

-S103

-S104

preheating indicator superstructure

ignition switch carrier

ignition switch superstructure

- OW 9 -

LTM 1090/3 - Superstructure • BMK - Outline of components

- OW 10 -

Instruments cabin: Master switch left

T

MS2Y

S2

0

S1

MS2X

TOTMANN T:T : dead man HANDGAS St:S1: hand accelerator S2 : high-speed SCHNELLGANG S2: S3 : horn HORN S3:

MS2

-S401

S3

master switch 2, left telescoping, slewing ZE1, LSB 2 address 9

-S421 tilting cab UP

-H423

-S420

acknowledgement „slewing brake released“

static brake slewing gear 1 = brake released

-S425 tilting cab DOWN

-S424 luffing up at overload

-S428 rear-axle steering, steering left

Kundendienst-Schulung LWE (VMS) 01/03/03 • ED

-S427 rear-axle steering, steering right

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Kundendienst-Schulung LWE (VMS) 01/03/03• ED

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

Instruments cabin: Master switch right

T

1 MS1Y

0

MS1X

S2

S1

MS1 1

-S301

TOTMANN T:T : dead man S1: hand HANDGAS St: accelerator S2 : high-speed SCHNELLGANG S2: S3 : horn HORN S3:

S3

master switch 1, right luffing tele, luffing swing-away jib hoist gear 1 ZE2, LSB 3 address 9 1

2

X

X

X

X

X

X

X

X X

X

-S321 -S322

blinker L/0/R

preselection luffing tele / luffing swing-away jib

-S320 parking brake carrier, 1 = released

-S323 cut-off „acoustic warning“

-S324 engine stop

-S325

-S326

displacement program on-road / off-road

displacement direction F/N/R

-S327 front-axle steering, steering left

-S328 front-axle steering, steering right

LTM 1090/3 - Superstructure • BMK - Outline of components

- OW 11 -

LTM 1090/3 - Superstructure • BMK - Outline of components Instruments cabin: Upper console

-P655

- OW 12 -

-H627*

-H613

-S648 -S644* -S640* -S636* -S632 -H628 -S622 -S650 -S646 -S642* -S638* -S634 -S630* -S626*

-S608 -S604 -S660 -H612 -S610 -S606 -S602 -S658 -H612... indicator / centralized lubrification “ON” -H613... track switch -H627... indicator / air-conditioning “ON” -H628... indicator / additional heater “ON” -K651... interval relais, screen wiper motor / front -K652... interval relais, screen wiper motor / sky-light -P654... preselector dial add. heater -P655... working hour counter -S602... screen wiper sky-light -S604... screen wiper / wipe-wash / sky-light

Kundendienst-Schulung LWE (VMS) 01/03/03 • ED

-P654*

-S618 -S620

-K651

-S606... screen wiper / front -S608... screen wiper / wipe-wash / front -S610... parking light / parking light + driving light -S618... releasing gripper / releasing tele ->manual -S620... manual pressure increase -S622... displ. controller for emerg. mode without Liccon -S626... additional heater “ON” / “OFF” -S630... air-conditioner “ON” -S632... working projector roof / towards front -S634... lighting winch -S636... working projector roof / towards rear -S638... working projector base section 70W

-K652

-S640... working projector 42W base section -S642... working projector setting mode -S644... warning beacon, intermittent light ON/OFF -S646... seat heating ON -S648... extending / retracting platform -S650... instrument lighting -S658... ballasting “UP” / “DOWN” -S660... interlocking superstructure

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Kundendienst-Schulung LWE (VMS) 01/03/03• ED

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

Crane cabin: Wiper-, radio system -M3 wiper motor front screen

-S84* EMERGENCYOFF, Cabin

-B25 loudspeaker right

-M4 wiper motor sky-light

-B26 -H599

loudspeaker left

interval horn ballasting rear of operator’s

-X519

seat

socket cabin

-H95 radio

LTM 1090/3 - Superstructure • BMK - Outline of components

-M7

-M6

front screen washer pump

sky-light washer pump

- OW 13 -

LTM 1090/3 - Superstructure • BMK - Outline of components Crane cabin: Heater, additional heater

- OW 14 -

engine

heat exchanger COLD

add. heater THERMO 90 pump U 4810

-X298 socket 230V ventilator cabin

mechan. adjustment circulating / fresh air

-S89

-S90

step switch blower heat exchanger

heater switch

Kundendienst-Schulung LWE (VMS) 01/03/03 • ED

-M9 circulation pump water

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Kundendienst-Schulung LWE (VMS) 01/03/03• ED

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

Crane cabin: Additional heater

-S83 thermoswitch, water circulation

-Y139 fuel dosing pump add. heater

-Y28 water circulation, 0 = engine and cabin, 1 = engine

at rear of add. heater

-XST3

-XST2

-XST1

dosing pump Y139

sensor

to heater

LTM 1090/3 - Superstructure • BMK - Outline of components

-A1 control unit SG 1577

circulation pump water

-A2 heater Thermo 90S

- OW 15 -

LTM 1090/3 - Superstructure • BMK - Outline of components Control cabinet: Swing frame - fuses

- OW 16 -

-F1- F6

-F7 - F12

-F13 - F18

-F19 - F24

-F25 - F30

-F31 - F36

-F37 - F42

-F43 - F48

-F49 - F54

-S81 -X49 socket 24V

Kundendienst-Schulung LWE (VMS) 01/03/03 • ED

key-operated pushbutton, emergency mode with LICCON

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Kundendienst-Schulung LWE (VMS) 01/03/03• ED

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

Control cabinet: Swing frame - relays -A50 diode and varistor board

-K59

-K51

releasing ram

release hoist gear 1 (MS-Y <> 0)

-K60

-K52

slewing gear free-wheeling

release hoist gear 2 (MS-Y <> 0)

-K53 -K61

luffing up

luffing swing-away jib

-K54 telescoping (MS2-Y <> 0)

-K62 luffing swing-away jib

-K55 preselection luffing / not telescoping

-K56 luffing down

-K57 slewing (MS-X <> 0)

-K58 releasing ram

LTM 1090/3 - Superstructure • BMK - Outline of components

- OW 17 -

LTM 1090/3 - Superstructure • BMK - Outline of components

- OW 18 -

Control cabinet: Swing frame - relays -K12

-K13

-K14

-K15

-K16

-K17

-K18

-K20

-K21

-K22

-K23

-K24

-K25

-K26

-K27

-K29

-K30

-K31

-K32

-K33

-K34

-K35

-K36 -K37

-K11 .... hoist gear 1 lowering -K12 .... hoist gear 2 lowering -K13 .... aux. relay emergency mode without LICCON -K14 .... aux. relay emergency mode with LICCON -K15 .... charge control superstructure OW -K16 .... water circulation heater (Y28) -K17 .... heater cabin warm -K38 -K18 .... Horn -K19 .... fesh air blower -K20 .... tele released -K21 .... water circulation heater (Y28) -K22 .... emergency mode with LICCON -K23 .... aux. relay emergency mode without LICCON -K24 .... hydraulic oil cooler -M2 „EIN“ -K25 .... aux. relay emergency mode without LICCON -K26 .... fuel preheating, filter heating 130A / 40A option. assignment!

-K27 .... seat heating „ON“ -K28 .... lighting superstructure -E4 and -E5

Kundendienst-Schulung LWE (VMS) 01/03/03 • ED

-K19

-K11

-K29 .... air drier - Y59 -K30 .... centralized lubrification system -K32 .... 42W working projector boom -E17 -E18 OFF -K33 .... 42W working projector boom -E17 -E18 ON -K34 .... 42W working projector boom head -E16 -K35 .... air-cond, clutch compress. high-pressure -Y137 -K36 .... air-flap engine -Y56 (1 = open) -K37 .... hydraulic pump at Dolly -K38 .... light -H613, gripper in pos. at emergency mode D:\1090_3\BMK-Bauteile UW_1090_3.pmd

Kundendienst-Schulung LWE (VMS) 01/03/03• ED

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

Control cabinet: Control ON, voltage converter

-T50 voltage converter, 24V / 12V - 3A radio

-A14 diode and resistance mount, generation of the excitation voltage on Lima D+

-A15 variation module, hoist gear 2

-K1 control ON

LTM 1090/3 - Superstructure • BMK - Outline of components

- OW 19 -

LTM 1090/3 - Superstructure • BMK - Outline of components Control cabinet: Participants on CAN and LSB

- OW 20 -

-EP0

-EP1

-EP3

input board, ZE0, LSB1

input board, ZE1, LSB2

input board, ZE2, LSB3

E / A module 6 engine ECU LH-ECU1

CAN starpoint

-A20 flame starting device

-NT

-ZE0

-ZE1

-ZE2

power pack

central unit 0

central unit 1

central unit 2

Kundendienst-Schulung LWE (VMS) 01/03/03 • ED

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

Kundendienst-Schulung LWE (VMS) 01/03/03• ED

Control cabinet: EMERGENCY MODE without LICCON system X-emergency connector

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

-X54

-X55

connector, EMERGENCY MODE telescoping

connector, EMERGENCY MODE slewing

-X52

-X53

connector, EMERGENCY MODE hoist gear 2

connector, EMER GENCY MODE luffing

-X50

-X51

connector

connector, EMERGENCY M ODE hoist gear 1

-XEMERG -XNOT

-X51 1

ARMATURENBRETT D

SCHWENKRAHMEN swing frame SCHALTSCHRANK control cabinet

2

-X53 -X56

XEMERG

-X52

-X54 -S620

-XNOT -XEMERG

LTM 1090/3 - Superstructure • BMK - Outline of components

/17.5

-X55

/17.5 -S618

/17

-XNOT

-X57

-S622

-X54

-X55

-X52

-X53

-X50

-X51

- OW 21 -

LTM 1090/3 - Superstructure • BMK - Outline of components

- OW 22 -

Control cabinet: EMERGENCY MODE without LICCON system - control

switches on upper instrument board

-H613 ram in position

-XNOT

-S620

-XEMERG -XNOT

<= I

-X53

<= II

-XEMERG -XNOT

<= I

-X53

-X55

<= II

-XNOT

2

-X52

/17.6

II: releasing tele 0:-X50 interlocking-X51 tele/ram I: releasing ram

manual pressure increase -X52

-X52 -S618

-X54

-S622

-X55

2

-XEMERG -XNOT

<= I

-X51

-S618

-X54

-X53

-X51

<= II

1

KRANFUNKTION crane function -S622 - S622

-X52

1

RELAISTRØGER SCHALTSCHRANK relay mounts control cabinet -XNOT INinSTECKER : : -XEMERG connector

-X51

BETRIEBSART operating mode

-X57

upper console cabin OW

/17.5

-XNOT

-S622

-S618

-S620

-X53

-X54

<= II

-XEMERG -XNOT

<= I

-X55

<= II

-XEMERG -XNOT

<= I

-X54

II =>

II : TELE ENTBOLZEN II : releasing tele

0

, tele 00 : interlocking : TELE VERBOLZEN interlocking ram VERBOLZEN ZYLINDER

I =>

ram ENTBOLZEN II : :releasing ZYLINDER

NUR WENN only if ZYLINDER ram VERBOLZT interlocked <= MANUELLE manual DRUCKAUFSCHALTUNG pressure increase

=>

-X55

-H613 ram in position ZYLINDER IN POSITION

Kundendienst-Schulung LWE (VMS) 01/03/03 • ED

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

Kundendienst-Schulung LWE (VMS) 01/03/03• ED

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

Control cabinet: EMERGENCY MODE without LICCON system - resistances

-R53 series resistance 47 R, at EMERGENCY MODE hydraulic pump

-R52 series resistance 30 R, at EMERGENCY MODE telescoping and slewing

-R51

-R59 potentiometer 68R, adjustment of the speed for telescoping and slewing at EMERGENCY MODE

series resitance 30 R, at EMERGENCY MODE luffing

-R50 series resistance 47 R, at EMERGENCY MODE hoist gear

LTM 1090/3 - Superstructure • BMK - Outline of components

- OW 23 -

LTM 1090/3 - Superstructure • BMK - Outline of components

- OW 24 -

Electric equipment superstructure: Battery box

-G2 battery 12V

-G3 battery 12V

-F61 fuse 50A, starter

-S1 battery main switch

95Q BK

=D+D3 =D+D3 -S1

main switch

D+

D-

=D+D3 -F61 50A

X2

X2

X1

=D+D3 -F62 50A

X2

=D+D3 -G2.G3

* 95Q

X1

HAUPTSCHALTER main switch

+.1 +.2 +.3 +.4 +.5

16Q RD

=D+D3 -F60

16Q RD

X2

battery box 61

battery charger LADEGERØT SENSOR sensor

HAUPTSCHALTER

BATTERIE battery

BATTERIEKASTEN

X1

=D+D3 -R21 =D+D3 -X270

-.1 -.2 -.3 -.4 -.5

/147.7

X1

1

2

-F62 fuse 50A, battery +

Kundendienst-Schulung LWE (VMS) 01/03/03 • ED

-F60 overvoltage protection

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

Kundendienst-Schulung LWE (VMS) 01/03/03• ED

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

Diesel engine D 924 TI - E 149 KW: Components

fuel prefilter with water separator and preheating engine oil filter

fuel fine filter

-Y137 clutch, compressorairconditioner

gear pump, ventilator drive

-M1 starter

LTM 1090/3 - Superstructure • BMK - Outline of components

-G1 generator

- OW 25 -

LTM 1090/3 - Superstructure • BMK - Outline of components

- OW 26 -

Diesel engine D 924 TI - E 149 KW: Sensors...

-R9 flame preheating plug

-X272 -A11 filter heating, fuel preheating approx. 300W

-Y26 solenoid valve, fuel release for flame preheating plug R9

-X251 -B31 speed sensor n / L (0-70V)

Kundendienst-Schulung LWE (VMS) 01/03/03 • ED

-X259 -B39 oil temperature

-X260 connector EDC (actuator injection pump)

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

Kundendienst-Schulung LWE (VMS) 01/03/03• ED

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

Diesel engine D 924 TI - E 149 KW: Temperature, pressure, speed sensors

-X258 -B38 negative pressure air filter P/U( 0 bar = 4,5V -0,08 bar = 0,5V

-X256 -B36 charge temperature

-X254 -B34 charge pressure 0-5bar/0-5V

-X251 -B31 speed sensor n / L (0-70V)

-X252 -B32 (without fig.) speed sensor 2 n / L (0-70V)

LTM 1090/3 - Superstructure • BMK - Outline of components

- OW 27 -

LTM 1090/3 - Superstructure • BMK - Outline of components

- OW 28 -

Diesel engine D 924 TI - E 149 KW: Cooling system KÛHLWASSER NIVEAU

=D+D2 -B37

frame MASSE

U=5V

GN

WH

BN

U S 0-5V

=D+D2 -X257

1

2

3

-X9

11

BU

BK

RD

/147.4

17

12

-X257 -B37

BU

BK

RD

/144.1

coolant level 0-5V

-X704

11

5V

-X704

KWSE

12

FPM1

/32.2

/32.2

-X704

10

KWV /32.2

M O T O R ECU ECU engine

M O T O R ECU ECU engine

M O T O R ECU ECU engine

cooling water KÛHLWASSER level NIVEAU

sensor SENSOR frame MASSE

cooling water KÛHLWASSER level NIVEAU

without medium within medium wire rupture : signal DRAHTBRUCH : SIGNAL short circuit: KURZSCHLUSS : signal - frame SIGNAL - MASSE wire rupture : + DRAHTBRUCH : +: frame wire rupture

Us=0,079V Us=0,079V Us=1,250V Us=1,250V Us=1,250V

DRAHTBRUCH : MASSE

Us=1,250V

OHNE MEDIUM IM MEDIUM

Kundendienst-Schulung LWE (VMS) 01/03/03 • ED

0³C = 5K5 10³C = 3K5 20³C = 2K3 30³C = 1K6 40³C = 1K1 50³C = 770R 60³C = 550R 70³C = 400R

Us=5,000V Us=5,000V Us=4,184V Us=4,184V Us=1,250V Us=1,250V

-X255 -B35

80³C = 300R 90³C = 220R 100³C = 170R 110³C = 130R 120³C = 100R 130³C = 80R 140³C = 60R

coolant temperature

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

Kundendienst-Schulung LWE (VMS) 01/03/03• ED

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

Diesel engine D 924 TI - E 149 KW: Cooling system

control cooler ANSTEUERUNG KÛHLER

*

function FUNKTION

temperature TEMPERATUR

VENTIL -Y27 valve -27 ( (open) OFFEN )

cooling water KÛHLWASSER

85³C...95³C

100% ... 50% ...

0%

charge LADELUFT

50³C...60³C

100% ... 50% ...

0%

-Y27

40% ............ 0%

proportional valve ventilator drive

air-conditioner KLIMAANLAGE current STROMvalve VENTIL

I

-Y27

=

speed cooler

DREHZAHL KÛHLER

gear pump, drive ventilator motor

100%

1,2A ... 0,7A ... 0A 0% ... 50% ... 100%

100-0%

0-100%

=D+D2 -Y27

I -Y27

LTM 1090/3 - Superstructure • BMK - Outline of components

- OW 29 -

LTM 1090/3 - Superstructure • BMK - Outline of components

- OW 30 -

Hydraulic equipment superstructure: Outline hydraulic pumps

-Y31 proportional valve, pump 1 pump 4 gear pump tele, tele interlock

pump 3 gear pump slewing gear, secondary consumers

pump 2 pump 1 variable displ. pump variable displ. pump winch 1, luffing, telescoping, winch 1, luffing, telescoping, hoist gear 2, hoist gear 2, luffing swing-away jib luffing swing-away jib

-Y32 proportional valve, pump 2

Kundendienst-Schulung LWE (VMS) 01/03/03 • ED

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

Kundendienst-Schulung LWE (VMS) 01/03/03• ED

Hydraulic equipment superstructure: Main control block

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

-Y4a prop. valve, luffing UP

-Y49 pre-charge pressure ring area tele ram

LTM 1090/3 - Superstructure • BMK - Outline of components

-Y1a

-Y6a

prop.valve, hoist gear 1 lifting

-Y4b prop. valve, luffing down

prop.valve, tele RETR

-Y1b prop. valve, hoist gear 1 lowering

-Y6b prop.valve, tele EXT

- OW 31 -

LTM 1090/3 - Superstructure • BMK - Outline of components Hydraulic equipment superstructure: Main control block with hoist gear 2

-Y4a prop.valve, luffing UP

2

- OW 32 -Y1a prop.valve, hoist gear 1 lifting

-Y6a

-Y17a

prop.valve, tele RETR

prop.valve, hoist gear 2 lifting

3

P >15bar

P >15bar

1 /

Kundendienst-Schulung LWE (VMS) 01/03/03 • ED

-S50

-Y4b

-Y1b

-Y6b

-Y17b

manom. switch, monitoring min. pressure of HW2 lowering

prop.valve, luffing DOWN

prop.valve, hoist gear 1 lowering

prop.valve, tele EXT

prop.valve, hoist gear 2 lowering

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

Kundendienst-Schulung LWE (VMS) 01/03/03• ED

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

Hydraulic equipment superstructure: Main control block - pressure steps -Y12 pressure step p3

-Y11 pressure step p4 control logic pressure steps magnet Y11 function

LTM 1090/3 - Superstructure • BMK - Outline of components

pressure step

- OW 33 -

LTM 1090/3 - Superstructure • BMK - Outline of components

- OW 34 -

Hydraulic equipment superstructure: Main control block - pressure steps

-X5 -B11 PUMPE ADRESSE "20"

ADRESSE "21"

/14.2

-B12

/24.1

0-400bar X

LSB 24V

LSB

1

4

XL

LSB

1

0V

24V

LSB

1

4

3

BU

BK

p

=D+D2 -B12

4

BN

/14.2

0-400bar

p

=D+D2 -B11

B3.21

Kundendienst-Schulung LWE (VMS) 01/03/03 • ED

3

-X5 -B12

1

0V 3

2

4

BU

B3.20

BK

/24.1

BN

-B11

press. sensor P (pump X) ZE2, LSB 3 address 20

LOAD SENSING

2

3

press. sensor LS (pump XL) ZE2, LSB 3 address 21

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

Kundendienst-Schulung LWE (VMS) 01/03/03• ED

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

Hydraulic equipment superstructure: Temperature sensor hydraulic oil

-B62 temperature sensor of hydr. oil for: • indication on LICCON engine picture • Load Sensing control

15F7L2

/47.5

hydraulic oil HYDRAULIKÚL SIGNAL -30³C = 2,00V 0³C = 3,31V +130³C = 9,00V

=D+D2 -B62

U =D+D2 -X262

+

-

1

AA 2

3

/147.7

-X4

2 3

8

18

-XM2

2

1

16

/144.1

/52.1

1 = OFFEN 0 = GESCHLOSSEN -X662

9

LUFTKLAPPE

E.E6.4

E/A-MODUL 6

E/A-MODUL 6

/31.3

/31.1

E.A6.2 -X663

temperature TEMPERATUR hydraulic oil HYDRAULIKÚL

14

LTM 1090/3 - Superstructure • BMK - Outline of components

- OW 35 -

LTM 1090/3 - Superstructure • BMK - Outline of components Hydraulic equipment superstructure: Winch 1

- OW 36 -

winch 1 left

winch 1

winch 2

-P2 -Y3 brake winch 1 releasing

2

=D+D2 -S49

3

incremental sensor with setting switch and limit switches winch 1 right

-S49 manom. switch, monitoring min. pressure of hoist gear 1 lowering

P >15bar

P >15bar

1 -S49

/24.6

Kundendienst-Schulung LWE (VMS) 01/03/03 • ED

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

Kundendienst-Schulung LWE (VMS) 01/03/03• ED

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

winch 1

Hydraulic equipment superstructure: Winch 2

winch 2

winch 2 left

winch 2 right

-X306 plug-in connection for P3

-P3 Incremental sensor with setting switch and limit switches for winch 2

LTM 1090/3 - Superstructure • BMK - Outline of components

-Y18 brake winch 2 release

- OW 37 -

LTM 1090/3 - Superstructure • BMK - Outline of components

- OW 38 -

Hydraulic equipment superstructure: Secondary consumers

-Y19a counterweight UP

-Y85a unfolding swingaway jib

-Y103a tilting cabin UP

Kundendienst-Schulung LWE (VMS) 01/03/03 • ED

-Y19b counterweight DOWN

-Y85b refolding swingaway jib

-Y103b tilting cabin DOWN

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

Kundendienst-Schulung LWE (VMS) 01/03/03• ED

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

Hydraulic equipment superstructure: Slewing gear - control, slewing angle indicator -Y109 accumulator for smooth start of slewing gear

inversion valve, slewing gear engaged / slewing gear free-wheeling

-S35 incremental sensor, signal for: • setting programs devices incremental sensor, • slew. angle indicator if slew. see -S35 value sensor not installed

-S34

-Y67

-Y66

proportional valve, slewing right

proportional valve, slewing left

LTM 1090/3 - Superstructure • BMK - Outline of components

- OW 39 -

LTM 1090/3 - Superstructure • BMK - Outline of components

- OW 40 -

Hydraulic equipment superstructure: Slewing gear - brake

-B30 converter, 0-25° / 200-700 mA foot brake slewing gear

foot brake slewing gear

-Y20 brake release

-Y21 foot brake

Kundendienst-Schulung LWE (VMS) 01/03/03 • ED

prop.valve, foot brake slewing gear

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

Kundendienst-Schulung LWE (VMS) 01/03/03• ED

Hydraulic equipment superstructure: Luffing gear

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

-Y4a prop.valve, luffing UP

-Y4b prop.valve, luffing DOWN

-Y5

-Y10

prop.valve, lowering brake luffing down

safety relief, lowering brake control luffing down

-B2 pressure sensor, piston area luffing ram ZE1 LSB 2 address 22

LTM 1090/3 - Superstructure • BMK - Outline of components

- OW 41 -

LTM 1090/3 - Superstructure • BMK - Outline of components

- OW 42 -

Hydraulic equipment superstructure: Boom direction

Symbol

Function

pin bottom

pin bottom p5³ over rear => superstructure locked over rear

pin flashing bottom

pin bottom, not p5³ over rear => superstructure locked

pin top

pin top => superstructure released

pin flashing top

pin intermediate position error error error error

-S4 contact switch ± 5° =F+F1-S4

1 1

*

2

0 1

4

þ175³ 1 2

4 1

-N1 slip-ring transmitter

Kundendienst-Schulung LWE (VMS) 01/03/03 • ED

1 1

þ5³

A AUSLEGER IN FAHRTRICHTUNG

A boom in driving direction B

over rear B boom AUSLEGER NACH HINTEN

-B17* slewing sensor 0-360°, slewing angle indicator at working area limitation ZE0, LSB 1 address 25 (option)

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

Kundendienst-Schulung LWE (VMS) 01/03/03• ED

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

Hydraulic equipment superstructure : Ballasting

-S27 plunger-operated switch counterweight right „bottom“

-S29

-S26

mano. switch > 230 bar counterweight right „top“

plunger-operated switch counterweight left „bottom“

BALLASTIE

13 -S28 manometr. switch > 230 bar counterweight left „top“

15

150 BAR

-S28 S

>230 BAR

-S26

M1

plunger-operated switch

280 F

LTM 1090/3 - Superstructure • BMK - Outline of components

KF

- OW 43 -

LTM 1090/3 - Superstructure • BMK - Outline of components

- OW 44 -

Pneumatic system - superstructure: Superstructure interlock, platform cabin

BN

BN

1

4

2

1

1

3

=D+D2 -S32

=D+D2 -S30

3

4

2

3

4

2

-Y59 heating air-drier

-Y23 superstructure release

-Y22 superstructure interlock

-Y142 platform cabin, retract

-Y141 platform cabin, extend

Kundendienst-Schulung LWE (VMS) 01/03/03 • ED

-S32 proximity switch, superstructure interlock pin top

-S30 proximity switch, superstructure interlock pin bottom

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

Kundendienst-Schulung LWE (VMS) 01/03/03• ED

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

Superstructure in general: Centralized lubrification system

electronic control S-EP 4 sequence interval time (h)

pilot DEL

-Y69 centralized lubrification system

-X269 connector on S69

-X268 connector control unit

-S69 proximity switch grease distributor

LTM 1090/3 - Superstructure • BMK - Outline of components

grease distributor

- OW 45 -

LTM 1090/3 - Superstructure • BMK - Outline of components

- OW 46 -

Superstructure in general: Hydraulic oil cooler, fuel level sensor -H21 LMB intermittent light cabin

-R4

-H80

fuel level sensor

bell, warning upon cut-off 1 LMB overload

-M2 engine, hydraulic oil cooler

-X205 -S31

15F7L2

/47.5

TANKGEBER

fuel level sensor

MONITOR : SIGNAL

temper. switch hydr. oil, > 55 °C = breaking = ventilator ON

0% = 2,00V 25% = 3,59V 50% = 4,95V 75% = 6,31V 100% = 7,80V

=D+D2 -R4

=D+D2 -X247

+

AA

-

SA

1

2

3

4

1

2

17

-XM2

1

/148.4

-X4 /145.1

%

1O.O. reservoir TANKINHALT contents DREHBÛHNE superstructure

1 2 4 3

E.DE6.0L

/134.3

-X662

18

/52.1

-X662

4

E.S6.7 /31.3

-X662

3

E.E6.7

E.DE6.0

/31.3

/31.3

E/A-MODUL E/A module6 6

E/A-MODUL E/A module66

E / Amodule - M O D U L 66 E/A

fuel sensor TANKGEBER VERSORGUNG supply

fuelTANKGEBER sensor SIGNAL signal

air-conditioner KLIMAANLAGE ONEIN

KÛHLER EE/A / A - Mmodule ODUL 6 6 /31.1

E.A6.3 X663

Kundendienst-Schulung LWE (VMS) 01/03/03 • ED

12

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

Kundendienst-Schulung LWE (VMS) 01/03/03• ED

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

Superstructure in general: Lighting superstructure

-M23 actuator, regulation working projector base section

-E17 xenon working projector 42W, base section

-E60 working projector

-E11 warning beacon 70W

-E18

-X320

xenon working projector 42W, base section

terminal box

-E12 warning beacon 70W

-E8* working prjector 70W roof front (option)

-E7 -E6 contour light 5W

LTM 1090/3 - Superstructure • BMK - Outline of components

contour light 5W

-E96 working projector cabin 70W

- OW 47 -

LTM 1090/3 - Superstructure • BMK - Outline of components

- OW 48 -

Telescopic boom: Cable drums, angle and length sensors -S413 terminal box

-B4 angle sensor tele base section ZE1, LSB 2 address 29

drum with hydraulic hose for hydraulic variable swing-away jib*

-N1 slip-rings for LSB sensor,telegripper interlock, S908 and Y40

-N2 cable drum for high-tension antenna, intermittent light, angle sensor B6, lighting boom head

-N3 cable drum for working projector boom head

Kundendienst-Schulung LWE (VMS) 01/03/03 • ED

-B7 length sensor tele boom ZE1, LSB 2 address 30

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

Kundendienst-Schulung LWE (VMS) 01/03/03• ED

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

Telescopic boom: Boom head -B6 angle sensor tele boom head ZE2, LSB 3 address 23

terminal box boom head

-X417 terminal strip

-A417 additional supply for LSB

-S930

-S931 2nd hoist limit switch top position tele / whip line ZE2, LSB 3 address 24

1st hoist limit switch top position boom head right ZE2, LSB 3 address 28

LTM 1090/3 - Superstructure • BMK - Outline of components

- OW 49 -

LTM 1090/3 - Superstructure • BMK - Outline of components

- OW 50 -

Telescopic boom: Tele interlocking -S918 inductive sensor tele interlocked ZE1, LSB 2 address 16

-S919 inductive sensor tele released ZE1, LSB 2 address 17

-Y40 inversion valve tele interlocking / gripper interlocking

-S904 inductive sensor tele 4 ZE1, LSB 2 address 13

-S905 inductive sensor tele 5 ZE1, LSB 2 address 14

-S908 inductive sensor gripper position at emergency mode no LSB sensor

Kundendienst-Schulung LWE (VMS) 01/03/03 • ED

-S901 inductive sensor tele 1 ZE1, LSB 2 address 10

-S902 inductive sensor tele 2 ZE1, LSB 2 address 11

-S903 inductive sensor tele 3 ZE1, LSB 2 address 12

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

Kundendienst-Schulung LWE (VMS) 01/03/03• ED

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

Telescopic boom: Gripper interlocking

-Y38 release

-XMLSB2 nodal point for LSB sensor gripper

-S912

-S914

inductive sensor gripper left interlocked ZE1, LSB 2 address 18

inductive sensor gripper left released ZE1, LSB 2 address 19

-S915

-S913

inductive sensor gripper right released ZE1, LSB 2 address 21

inductive sensor gripper right interlocked ZE1, LSB 2 address 20

LTM 1090/3 - Superstructure • BMK - Outline of components

- OW 51 -

LTM 1090/3 - Superstructure • BMK - Outline of components

- OW 52 -

Hydraulic swing-away jib: Control

-Y82 directional control valve, release luffing swing-away jib

-Y80b proportional valve, luffing up swing-away jib

Kundendienst-Schulung LWE (VMS) 01/03/03 • ED

-Y80a proportional valve, luffing down swing-away jib

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

Kundendienst-Schulung LWE (VMS) 01/03/03• ED

Hydraulic swing-away jib: Limit switch left

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

-X502

-S945 hoist limit switch top position jib ZE2, LSB 3 address 26

-P12 control panel

-S72 refolding swingaway jib

-S73 unfolding swingawy jib

LTM 1090/3 - Superstructure • BMK - Outline of components

- OW 53 -

LTM 1090/3 - Superstructure • BMK - Outline of components

- OW 54 -

Hydraulic swing-away jib: Angle sensor and limit switch right

-B55 angle sensor swing-away jib ZE2, LSB 3 address 29

-X501

-S940 hoist limit switch top position single swing-away jib ZE2, LSB 3 address 27

Kundendienst-Schulung LWE (VMS) 01/03/03 • ED

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

Kundendienst-Schulung LWE (VMS) 01/03/03• ED

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

Hydraulic swing-way jib: Hydraulic components

-MP measuring point, luffing DOWN

-MP measuring point, luffing UP

LTM 1090/3 - Superstructure • BMK - Outline of components

- OW 55 -

LTM 1090/3 - Superstructure • BMK - Outline of components

Kundendienst-Schulung LWE (VMS) 01/03/03 • ED

- OW 56 -

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

Kundendienst-Schulung LWE (VMS) 01/03/03• ED

D:\1090_3\BMK-Bauteile UW_1090_3.pmd

Index -A bis -R -A to -R A A 1..15 A 2..15 A11..26 A14..19 A15..19 A20..20 A50..17 A417..49

B B 2..41 B 4..48 B 6..49 B 7..48 B11..34 B12..34 B17*..42 B19..9 B25..13 B26..13 B29..9 B30..9, 40 B31..26, 27 B32..27 B34..27 B35..28 B36..27

-S to -Z B37..28 B38..27 B39..26 B55..54 B62..35

E E 6..47 E 7..47 E 8*..47 E11..47 E12..47 E17..47 E18..47 E60..47 E96..47 EP0..20 EP1..20 EP3..20

F F 1- F6..16 F 7 - F12..16 F13 - F18..16 F19 - F24..16 F25 - F30..16 F31 - F36..16 F37 - F42..16 F43 - F48..16

F49 - F54..16 F60..24 F61..24 F62..24

G G1..25 G2..24 G3..24

H H 21..46 H 80..46 H 95..13 H101..9 H102..9 H105..9 H106..9 H423..10 H599..13 H612..12 H613..12, 22 H627*..12 H628..12

K K1..19 K11..18 K12..18

K13..18 K14..18 K15..18 K16..18 K17..18 K18..18 K19..18 K20..18 K21..18 K22..18 K23..18 K24..18 K25..18 K26..18 K27..18 K29..18 K30..18 K31..18 K32..18 K33..18 K34..18 K35..18 K36..18 K37..18 K38..18 K51..17 K52..17 K53..17

LTM 1090/3 - Superstructure • BMK - Outline of components

K54..17 K55..17 K56..17 K57..17 K58..17 K59..17 K60..17 K61..17 K62..17 K651..12 K652..12

M M1..25 M2..46 M3..13 M4..13 M6..13 M7..13 M9..14 M23..47

P P 2..36 P 3..37 P12..53 P654*..12 P655..12

R R 4..46 R 9..26 R50..23 R51..23 R52..23 R53..23 R59..23

N N1..42, 48 N2..48 N3..48 NT..20

- OW 57 -

LTM 1090/3 - Superstructure • BMK - Outline of components

- OW 58 Index -S bis -Z

-A to -R S S 1..24 S 26..43 S 27..43 S 28..43 S 29..43 S 30..44 S 31..46 S 32..44 S 34..39 S 35..39 S 49..36 S 50..32 S 69..45 S 72..53 S 73..53 S 81..16 S 83..15 S 84*..13 S 89..14 S 90..14 S103..9 S104..9 S301..11 S320..11 S321..11 S322..11 S323..11

-S to -Z S324..11 S325..11 S326..11 S327..11 S328..11 S401..10 S413..48 S420..10 S421..10 S424..10 S425..10 S427..10 S428..10 S602..12 S604..12 S606..12 S608..12 S610..12 S618..12, 22 S620..12, 22 S622..12, 22 S626*..12 S630*..12 S632..12 S634..12 S636*..12 S638*..12 S640*..12

Kundendienst-Schulung LWE (VMS) 01/03/03 • ED

S642*..12 S644*..12 S646..12 S648..12 S650..12 S658..12 S660..12 S901..50 S902..50 S903..50 S904..50 S905..50 S908..50 S912..51 S913..51 S914..51 S915..51 S918..50 S919..50 S930..49 S931..49 S940..54 S945..53

T T50..19

X X 5..34 X 49..16 X 50..21 X 51..21 X 52..21 X 53..21 X 54..21 X 55..21 X205..46 X251..26, 27 X252..27 X254..27 X255..28 X256..27 X257..28 X258..27 X259..26 X260..26 X268..45 X269..45 X272..26 X298..14 X306..37 X320..47 X417..49 X501..54 X502..53

X519..13 XMLSB2..51 XNOT..21 XST1..15 XST2..15 XST3..15

Y Y 1a..31, 32 Y 1b..31, 32 Y 3..36 Y 4a..31, 32, 41 Y 4b..31, 32, 41 Y 5..41 Y 6a..31, 32 Y 6b..31, 32 Y10..41 Y11..33 Y12..33 Y17a..32 Y17b..32 Y18..37 Y19a..38 Y19b..38 Y20..40 Y21..40 Y22..44 Y23..44 Y26..26

Y27..29 Y28..15 Y31..30 Y32..30 Y38..51 Y40..50 Y49..31 Y59..44 Y66..39 Y67..39 Y69..45 Y80a..52 Y80b..52 Y82..52 Y85a..38 Y85b..38 Y103a..38 Y103b..38 Y109..39 Y137..25 Y139..15 Y141..44 Y142..44

Z ZE0..20 ZE1..20 ZE2..20

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