Liebherr Hydraulic excavator R 960 SME 1480 (USA / CAN) Operator's manual SN41492 - PDF DOWNLOAD

en

Operator's manual Hydraulic excavator

Document ID Order number: Issued: Version: Author:

ORIGINAL OPERATOR'S MANUAL 11834986 2018-08-30 01 LFR / Technical Documentation Department

Product ID Manufacturer: Type: Type no.: From Serial no.:

Liebherr-France SAS R 960 SME 1480 (USA / CAN) 41492

Contact

Liebherr-France SAS 2 avenue Joseph Rey, B. P. 90287 F - 68005 Colmar Cedex

Machine data: Enter the following information on taking delivery. *You will find the information on the type plate of the machine. This will also be useful when you order spares.

* Vehicle ID number: WLHZ ......................................................... .

* Year of manufacture:

Commissioning date: .. ... ........... .. I ... ... .... ... .... I .... ........ ... ..

fil WARNING:

This product can expose you to chemicals including Diesel Engine Exhaust which is known to the State of California to cause cancer. For more information go to www .P65Warnings.ca.gov .

ffi WARNING:

This product can expose you to chemicals including Lead and Lead Compounds which is known to the State of California to cause birth defects or other reproductive harm. For more information go to www .P65Warnings.ca .gov.

copyright© Liebherr-France SAS 2018

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IIIBHIRR

R 960 SME -1480 (USA/ CAN)/ 41492

Preface

This operating manual is intended for you as the machine operator or as a member of the maintenance personnel. It contains warnings, important information and tips for working with the machine. It simplifies the process of familiarisation and getting to know the machine, and helps to avoid faults caused by incorrect operation.

Compliance with the operating manual increases the reliability and service life of the machine.

The operating manual must be kept with the machine. Make sure that a copy is always kept close to hand at the workplace.

Read the operating manual before initial commissioning and subsequently at regular intervals. Everyone who carries out work with or on the machine must be familiar with and use this operating manual.

Examples of this work: - Operation including setup and fitting attachments, elimination of faults, care, disposal of service products and consumables - Maintenance including servicing, inspection and repair - Transporting or loading the machine The owner is responsible for supplementing the operating manual with instructions based on existing national regulations on accident prevention and environmental protection. In addition to this operating manual and the regulations on accident prevention applicable in the user's country and at the place of use, it is also necessary to comply with the recognised technical rules on safety and technically proficient working.

Some sections of this operating manual do not apply to all machines.

Some illustrations in this operating manual may show details and implements that are different from your machine.

In some illustrations, protective devices and covers have been removed to provide a clearer representation.

Liebherr machines are subject to continuous development and improvement. This may have resulted in modifications to your machine which are possibly not referred to in this operating manual.

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If you require further explanations or information, please contact Liebherr customer service.

Liability and warranty

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Due to the wide variety of products offered by other manufacturers (e.g. service products, lubricants, tool attachments and spare parts), Liebherr cannot examine the general suitability and absence of defects in third-party products which are used in or on Liebherr products. The same applies to possible interactions between third-party products and Liebherr products.

Third-party products are used in or on Liebherr machines at the user's own discretion. Liebherr does not offer any warranty or accept any liability for losses of any

copyright© Liebherr-France SAS 2018

R 960 SME - 1480 (USA/ CAN)/ 41492

llEBHERR

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Preface

Operator's manual

kind caused by failures of or damage to Liebherr machines attributable to the use of third-party products.

Furthermore, Liebherr will not recognise any warranty claims attributable to incorrect operation, inadequate maintenance or the failure to follow safety instructions.

Modifications, conditions, copyright Liebherr reserves the right to make modifications in the course of technical development, without issuing prior notification.

Information and illustrations in these instructions are not allowed to be duplicated, distributed or used for the purposes of competing with Liebherr. All rights under copyright legislation are expressly reserved.

The aforementioned provisions do not extend the warranty and liability conditions in the general terms and conditions of business of Liebherr.

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Reply form

We need your help to continually improve our documentation. Please copy this page and fax it or e-mail it to us with your comments, ideas and suggestions for improvement.

To:

Liebherr-France SAS 2 avenue Joseph Rey, B.P. 90287 F-68005 Colmar Cedex

Fax:

+33 3 89 21 37 93

E-mail:

info.lfr@liebherr.com Ideas, comments (please state the page number):

Overall, how would you judge this document?

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Machine/ serial number: Company: Last name:

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Address: Telephone number:

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Dealer:

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Thank you for your help.

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Reply form

Operator's manual

Notes:

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Contents

1

Product description

17

1.1

Technical description

17

1.1.1

Overview

17

1.1.2

Uppercarriage

19

1.1.3

Undercarriage

20

1.2

1.3

2

Technical data

21

1.2.1

Vibration emission

21

1.2.2

Sound level

21

1.2.3

Specifications

22

Warranty conditions

23

1.3.1

Additional information, USA

23

1.3.2

Warranty declaration, emission limits, warranty rights and obligations

23

1.3.3

Warranty coverage from manufacturer

23

1.3.4

Warranty obligations of the owner

24

1.3.5

Warranty

24

1.3.6

Warranty parts

24

1.3.7

Exclusions

25

Safety warnings

27

2.1

Information on these instructions

27

2.1.1

Representation of warning messages

27

2.1.2

Graphic symbols in these instructions

27

2.2

Intended use

28

2.2.1

Laws, rules, guidelines and safety regulations

28

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2.2.2

Intended use

28

"'... "'~

2.2.3

Foreseeable misuse

29

2.2.4

Operating conditions

29

2.2.5

Disposal

30

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2.3

Description of staff

31

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Contents

Operator's manual

2.4

2.5

2.6

2.7

2.3.1

Personal protective equipment

31

2.3.2

Requirements for staff

31

2.3.3

Operating company

32

2.3.4

Operator

32

2.3.5

Maintenance staff

33

2.3.6

Electrical engineer

34

2.3.7

Refrigeration technician

34

2.3.8

Rigger

35

2.3.9

Spotter

36

Signs on the machine

37

2.4.1

Locations of signs

37

2.4.2

Warning signs

37

2.4.3

Information signs

40

2.4.4

Identification plates

45

Protective devices on the machine

45

2.5.1

Safety lever or folding console

45

2.5.2

Operator's cab

45

2.5.3

Height-adjustable operator's cab

45

2.5.4

Tip over protective structure (TOPS)

46

2.5.5

Roll over protective structure (ROPS)

47

2.5.6

Falling object protective structures (FOPS and FGPS)

47

Emergency equipment on the machine

48

2.6.1

Emergency exit (standard)

48

2.6.2

Fire extinguisher (option)

48

2.6.3

Emergency command devices of machine

48

2.6.4

Emergency stop function of machine

49

Safe operation

49

2.7.1

Intoxicants

49

2.7.2

Dangerous fuels and operating fluids

2.7.3

Transporting machine

2.7.4

Access to machine

50 .,~

2.7.5

Machine danger zone

51

2.7.6

Visibility

51

2.7.7

Protection against vibration

52

2.7.8

Operation of machine

53

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Operator's manual

Contents

2.7.9 2.8

2.9

Load-lifting work

Safe work

56

2.8.1

56

Machines with height adjustable cab

Safe maintenance

57

2.9.1

Spare parts

57

2.9.2

Heavy parts

57

2.9.3

Regular checks

57

2.10 Modifications to the machine 2.10.1 Modifications, add-ons and retrofittings

3

56

58 58

Control and operation

59

3.1

Control and operating elements

59

3.1.1

Overview of operator's platform

59

3.1.2

Control unit A

62

3.1.3

Control unit B

63

3.2

Display

64

3.2.1

Display

64

3.2.2

Status symbols

65

3.2.3

Start page menu

72

3.2.4

Camera menu

72

3.2.5

Air conditioning unit

73

3.2.6

Operating status menu

75

3.2.7

Diesel particle filter submenu (option)

76

3.2.8

Sensor-controlled low idle automatic and automatic engine stop submenu (option)

77

Measurement displays submenu

78

3.2.9

3.2.10 System settings menu

79

3.2.11

81

Operating hour meter submenu

3.2.12 Windscreen wiper interval submenu

82

3.2.13 Radio remote control submenu

82

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3.2.14 Display brightness and display volume submenu

84

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3.2.15 Camera image contrast submenu

84

3.2.16 Camera return time submenu

85

3.2.17 Unit selection submenu

85

3.2.18 Time zone submenu

86

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Contents

Operator's manual

3.3

3.2.19 Time format and date format submenu

86

3.2.20 Language selection submenu

86

3.2.21

87

Test system submenu

3.2.22 Brightness of LED headlights submenu (option)

88

3.2.23 Electrical outputs submenu

88

3.2.24 Electrical inputs submenu

88

3.2.25 Function settings menu

90

3.2.26 Central lubrication system submenu

91

3.2.27 Maintenance submenu

92

3.2.28 SF submenu

93

3.2.29 Hoist cylinder shut-off and stick cylinder shut-off submenu (option)

96

3.2.30 Automatic reversible fan drive submenu (option)

97

3.2.31

97

Priority between lifting boom and turning uppercarriage submenu

3.2.32 Information menu

98

3.2.33 Operating hours submenu

99

3.2.34 Fuel consumption submenu

99

3.2.35 CodingKey submenu

100

3.2.36 Tool Control menu

100

3.2.37 Tool Control symbols

101

3.2.38 Service codes menu

102

Control

104

3.3.1

Battery main switch

104

3.3.2

Entering and exiting machine

105

3.3.3

Emergency exit

106

3.3.4

Fire extinguisher (option)

106

3.3.5

Safety lever

107

3.3.6

Folding console

107

3.3.7

Operator's seat

109

3.3.8

Safety belt

115 "'«>

3.3.9

Horn

116

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3.3.10 Tilting operator's cab (option)

117 .,~

3.3.11

117

Windscreen

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3.3.12 Sun blind

120

3.3.13 Side windows

121

3.3.14 Viewing devices

122

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Operator's manual

Contents

3.4

3.3.15 Lighting

129

3.3.16 Cab lighting system

130

3.3.17 Windscreen wipers

131

3.3.18 Auxiliary heater (option)

131

Operation

133

3.4.1

Inspection tour before putting into service

133

3.4.2

Refuelling

134

3.4.3

Refuelling with the electric refuelling pump (option)

135

3.4.4

Filling with diesel exhaust fluid

137

3.4.5

Immobiliser (option)

137

3.4.6

Preparing machine for dust intensive application

139

3.4.7

Preparing machine for use in biologically sensitive areas

139

3.4.8

Starting diesel engine

139

3.4.9

Bringing machine to operating temperature

140

3.4.10 Engine speed and operating mode

141

3.4.11

142

After starting

3.4.12 Sensor-controlled low idle automatic

143

3.4.13 Automatic engine shut-off after idling (option)

145

3.4.14 Shutting off diesel engine

145

3.4.15 Travelling and braking

147

3.4.16 Travel alarm (option)

150

3.4.17 Controlling working attachment

150

3.4.18 Turning and braking uppercarriage

153

3.4.19 Turning alarm (option)

155

3.4.20 Float position of bottom dump shovel attachment

156

3.4.21

158

Hoist cylinder protection (option)

3.4.22 Stick cylinder protection

161

3.4.23 Controlling special working attachment without mini-joystick (option)

162

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3.4.24

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Controlling special working attachment with mini-joystick (option)

165

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3.4.25 Control changeover (option)

167

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3.4.26 Changing over control of right mini-joystick (option)

169

3.4.27 Changing over control of left double pedal (option)

171

3.4.28 Changing over control of joystick control (option)

173

3.4.29 Reversing fan drive for radiator cleaning (option)

173

Shut-off functions

175

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Contents

Operator's manual

3.6

3.7

3.8

3.5.1

Stick cylinder shut-off and hoist cylinder shut-off (option)

175

3.5.2

Overload warning system (option)

178

General working methods

180

3.6.1

Working without damaging machine

180

3.6.2

Putting machine in working position

182

3.6.3

Travelling on slopes

182

3.6.4

Travelling under obstacles

184

3.6.5

Working on slope

184

3.6.6

Working with a backhoe bucket

185

3.6.7

Ground surface grading

186

3.6.8

Working with a hydraulic hammer

187

3.6.9

Working with the grapple

188

3.6.10 Working with the clamshell

188

3.6.11 Transferring loads

190

3.6.12 Loading a transport vehicle

190

3.6.13 Lifting loads

191

3.6.14 Lifting loads with quick coupler

192

3.6.15 Lifting loads with working tool with load lift hook (option)

193

Installing and removing working attachment

194

3.7.1

Installing and removing working attachment pins

194

3.7.2

Installing and removing bucket

194

3.7.3

Installing and removing bucket with special seal

196

3.7.4

Using quick coupler

197

3.7.5

Installing and removing grapple on stick

197

3.7.6

Installing and removing grapple on industrial stick

199

3.7.7

Installing and removing stick

201

3.7.8

Installing and removing boom

201

Parking machine

202 C:

3.8.1

Parking machine on level ground

3.8.2

Parking machine on a slope

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202 "'«> «> 203 i5~ 0

3.9

Installing and removing the counterweight

204 .,~

3.9.1

204

Installing and removing counterweight

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3.10 Transport

206

3.10.1 Preparatory work

206

3.10.2 Adjusting undercarriage width mechanically (option)

207

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Operator's manual

Contents

3.11

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3.10.4 Lifting machine

214

3.10.5 Tying down machine

217

3.10.6 After transport

218

Emergency operation

220

3.11.1

220

Using emergency mode

3.11.2 Jump starting

222

3.11.3 Lowering working attachment when engine is shut off

223

3.11.4 Lowering operator's cab in an emergency (option)

223

3.11.5 Central lubrication system

225

3.11.6 Towing

225

227

4.1

Service code tables

227

4.1.1

Warning symbols

227

4.1.2

SCR system

231

4.3

C:

213

Malfunctions

4.2

5

3.10.3 Driving machine onto low-loader (machine transporter)

Fault - Cause - Remedy

233

4.2.1

Diesel engine and fuel system

233

4.2.2

Hydraulic system

236

4.2.3

Travel gear

236

4.2.4

Electrical system

237

4.2.5

Heating, ventilation and air conditioning unit

237

4.2.6

Working attachment

238

Problem remedy

239

4.3.1

239

Fuses and relays

Maintenance

249

5.1

Inspection and maintenance schedule

249

5.2

Filling quantities and lubrication chart

256

5.2.1

Filling quantities

256

5.2.2

Lubrication chart

257

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5.3

Fuels, lubricants and operating fluids

259

5.3.1

General information

259

5.3.2

Oil analysis

259

5.3.3

Diesel fuels

259

copyright© Liebherr-France SAS 2018

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Contents

Operator's manual

5.4

5.5

5.6

5.7

5.3.4

Diesel exhaust fluids

260

5.3.5

Engine oils

260

5.3.6

Refrigerant

261

5.3.7

Coolant

262

5.3.8

Hydraulic oils

263

5.3.9

Gear oils

264

5.3.10 Pump distributor gear oils

265

5.3.11

266

Greases

5.3.12 Windscreen washer fluid

267

5.3.13 Lubricants and care products for electrical and mechanical systems

267

Access points for maintenance work

268

5.4.1

Access points on uppercarriage

268

5.4.2

Access points under the uppercarriage

269

5.4.3

Access points on the undercarriage

270

Preparing for maintenance

271

5.5.1

Maintenance procedures

271

5.5.2

Safety instructions

271

5.5.3

Putting machine in maintenance position

272

General maintenance

274

5.6.1

Welding

274

5.6.2

Bleeding hydraulic cylinders

274

5.6.3

Applying corrosion protection to piston rods

275

5.6.4

Cleaning the machine

276

5.6.5

Cleaning travel gear

278

5.6.6

Cleaning fan and radiator

278

5.6.7

Corrosion protection

279

Complete machine

290

5.7.1

Checking machine for proper condition and tightness

290

5.7.2

Lubricating bearings on machine and working attachment

290 "'«>

5.7.3

Checking components for cracks

292

Cleaning and treating rubber seals on doors and hoods

292 .,~

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5.7.4 5.8

Drive group

293

5.8.1

Diesel engine: Putting in maintenance position

293

5.8.2

Diesel engine: Checking oil level

293

5.8.3

Diesel engine: Checking condition, tightness and cleanliness

295

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Operator's manual

Contents

5.8.4

Fuel pre-filter: Draining water

295

5.8.5

Fuel tank: Draining water and sediments

296

5.8.6

Fuel fine filter: Replacing filter element

297

5.8.7

Air filter: Emptying dust collecting tank

298

5.8.8

Air filter: Replacing main filter cartridge

298

5.8.9

Pump distributor gear: Checking oil level

299

5.8.10 Diesel particulate filter (option): Activating and deactivating regeneration

5.9

Cooling system

304

5.9.1

Checking coolant level

304

5.9.2

Coolant: Checking concentration

305

5.10 Working hydraulics 5.10.1

5.11

300

309

Depressurising hydraulic system

309

5.10.2 Hydraulic tank: Checking oil level

310

5.10.3 Hydraulic tank: Draining water and sediments

312

5.10.4 Return filter: Checking and cleaning magnetic rod

313

5.10.5 Bypass filter (option): Checking level of contamination of filter cartridge

313

5.10.6 Hydraulic hoses: Checking condition and tightness

314

Electrical system

315

5.11.1

315

General information

5.12 Travel gear

316

5.12.1

316

Checking track tension

5.12.2 Tightening track

317

5.12.3 Slackening track

318

5.12.4 Determining track type

319

5.12.5 Track pads and sprocket wheels: Checking mounting

320

5.13 Working attachment 5.13.1

Lubricating working tool

322 322

5.13.2 Checking pin connections for secure seating

322

5.13.3 Checking steel parts for cracks

323

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5.13.4 Pin bearing: checking for wear

323

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5.13.5 Changing bucket teeth with Z system

323

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5.14 Operator's cab, heating and air conditioning 5.14.1

Filling with windscreen washer fluid

5.14.2 Switching on air conditioning unit

325 325 325

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Contents

Operator's manual

5.14.3 Cleaning pre-filter

326

5.15 Lubrication system 5.15.1

327

Lubrication system: Filling with grease

327

5.15.2 Checking lubrication of bearings (grease collar)

327

5.15.3 Pipes, hoses and lubricating points: Checking tightness and condition

328

5.16 Slewing gearbox and slewing ring 5.16.1

6

Slewing gearbox: Checking oil level

329 329

Appendix

331

6.1

Pre-tightening torque and turning angle

331

6.1.1

331

Procedure

Index

333

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