Liebherr Crane LTM 1100-4.1 Technical Information Manual - PDF DOWNLOAD

Technical Information LTM 1100- 4.1 from 063 353 to 063 448 Outline of the components with identification (BMK) TECHNICAL DATA: • max. lifting capacity at 2,5 m radius: 100 t • max. height a. hook w. bipart. swing-away jib: 84 m • max. radius w. biparted swing-away jib: 58 m • length of telescopic boom: 11,5 - 52 m • Counterweight variants: 0,8 t to max. 22 t

COMPONENTS: • Active rear-axle steering: Axles 3 and 4 steered hydraulically • Carrier engine: Liebherr D 846 TI A5 • Automated power shift gear: ZF 12 AS 2302 • Crane engine: Liebherr D924 TI-E A4 • Data bus technology with 2 CAN and 3 LS busses

Ausgabe: 09.10.06 / Version: 01

Technical Information LTM 1100- 4.1 from 063 353 to 063 448 Vehicle:....................................................................................... 5 View from front, lighting and mirrors............................................ 5 View from rear, lighting................................................................ 6 Support control unit, side marker lights, right.............................. 7 Support control unit, side marker lights, left................................ 8 Cab:............................................................................................. 9 Interior illumination, doors........................................................... 9 Ventilation and heat exchangers............................................... 10 Operating elements....................................................................11 Center console – master switch, power supply......................... 12 Center console - I/O modules, control units and diagnostic connector.................................................................................... 13 Center console - instrumentation module, intarder ECU........... 14 Center console - relays............................................................. 15 Center console - fuses.............................................................. 16 Pressurized air system:.......................................................... 17 Pressure sensors and valves in brake system.......................... 17 Compressor and dryer............................................................... 18 Auxiliary load valve block.......................................................... 19 4-channel ABS control units...................................................... 20 Circuit diagrams UW

Electric

Hydraulic

984583708

984207208

Diesel engine D 846 TI A5:..................................................... 21 Components left........................................................................ 21 Components right...................................................................... 22 Fuel pressure sensor, preheat................................................... 23 Flame starting device................................................................ 24 RPM sensor and auxiliary RPM sensor..................................... 25 Charge air temperature, NBF ................................................... 26 Charge air and air filter ............................................................. 27 Coolant temperature and level sensor...................................... 28 Oil pressure sensor................................................................... 29 Exhaust return........................................................................... 30 Atmospheric pressure sensor.................................................... 31 Diesel fuel system................................................................... 32 Fuel tank.................................................................................... 32 Automatic shift transmission ZF 12 AS 2302 with Intarder: 33 Clutch and transmission actuators............................................ 33 Intarder...................................................................................... 34 Hydraulic pumps:.................................................................... 35 Pumps, fan drive and cooling system . ..................................... 35

UW- 02 Issue: 01.10.06 / Version: 01

LTM 1100-4.1 from 063 353 to 063 448 Power train:.............................................................................. 36 Overview................................................................................... 36 Transfer gearbox VG 2600 - contact switch and Tacho sensor 37 Transfer gearbox - road/off-road switchover ............................ 38 Contact switch on axle 1 and 2................................................. 39 Contact switch on axle 3 and 4................................................. 39 Wheel speed - sensors.............................................................. 40 Eddy current brake Telma Focal F 2200*.................................. 41 Steering:................................................................................... 42 Steering pumps and steering from superstructure.................... 42 Steering gear............................................................................. 43 Fault monitoring, pressure / emergency supply........................ 44 Active rear axle steering:........................................................ 45 Angle sensor............................................................................. 45 I/O and resistor modules in support control units...................... 46 Hydraulic pumps rear axle steering axles 3, 4.......................... 47 Bosch CAN valves, axles 3 and 4............................................. 48 Valve block, axle 3 and 4........................................................... 49 Support:.................................................................................... 50 Support valves left..................................................................... 50 Support valves right................................................................... 51 Inclination sensor...................................................................... 52 Supporting force display pressure sensor................................. 53

UW-02 • BMK - Component overview

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Axle suspension:..................................................................... 54 Report axle suspension............................................................. 54 Filling and draining valves, left.................................................. 55 Filling and draining valves, right................................................ 56 Special equipment:................................................................. 57 Battery charger.......................................................................... 57 External power supply 230V...................................................... 58 Navigation device* / Navigation device* with back up camera* 59 Auxiliary heater.......................................................................... 60 Index......................................................................................... 61

Vehicle: View from front, lighting and mirrors

E28

E27

Rotating beacon, FR, 70W

Rotating beacon, FL, 70W

E26

E25

Corner marker lights, FR, 5W

Corner marker lights, FL, 5W

A151_M1

A150_M1

Drive for mirror vertical adjustment

Drive for mirror vertical adjustment

A151_M2

A150_M2 Drive for mirror horizontal adjustment

Drive for mirror horizontal adjustment

A150_E

A151_E

Mirror heater left, 40W

Mirror heater right, 40W

E200 Wide-angle mirror heater

E3

E4

Parking light FR, 5W

Parking light FL, 5W

E40

E1

E5

E6

E2

E50

Indicators R, 21W

Low beam FR, 70W

High beam FR, 70W

High beam FL, 70W

Low beam FL, 70W

Indicators L, 21W

LTM 1100-4.1 from 063 353 to 063 448

UW-02 • BMK - Component overview

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LTM 1100-4.1 from 063 353 to 063 448

UW-02 • BMK - Component overview

- -

Vehicle: View from rear, lighting

E11

E12

Rotating beacon, RL, 70W

Rotating beacon, RR, 70W

E95

E75

Tracking light RL, 5W

Tracking light RL, 5W

E128_E8

E129_E8

Reversing������ light ����� RL, 21W

Reversing light RR, 21W

E128_E7

E129_E7

Rear fog light RL, 21W

Rear fog light RR, 21W

E128_E1

E128_E2

E128_E3

E128_E4

E128_E5/E6

E129_E5/E6

E129_E4

E129_E3 E129_E2

E129_E1

Marker light RL, 10W

Indicators RL, 21W

Brake light RL, 21W

License plate light RL, 10W

Taillight RL, 2x5W

Taillight RR,2x5W

License plate light RR, 10W

Brake light RR, 21W

Marker light RR, 10W

Indicators RR, 21W

Vehicle: Support control unit, side marker lights, right

E102

E64

E63

E62

E61

E100

E60

E41

Sliding beams illumination R, 70W

Side marker light R, 3W

Side marker light R, 3W

Side marker light R, 3W

Side marker light R, 3W

Sliding beams illumination R, 70W

Side marker light R, 3W

Indicator - side R, 21W

A9 Support control unit, R

LTM 1100-4.1 from 063 353 to 063 448

UW-02 • BMK - Component overview

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LTM 1100-4.1 from 063 353 to 063 448

UW-02 • BMK - Component overview

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Vehicle: Support control unit, side marker lights, left

E51

E80

E101

E81

E82

E83

E84

E103

Indicator - side L, 21W

Side marker light L, 3W

Sliding beams illumination L, 70W

Side marker light L, 3W

Side marker light L, 3W

Side marker light L, 3W

Side marker light L, 3W

Sliding beams illumination L, 70W

A10 Support control unit L

Cab: Interior illumination, doors H5

H4

Loudspeaker, R

Loudspeaker, L

E22 Courtesy light, R

E20

E21

Courtesy light, L

Courtesy light, center

S14

S15

Power window for left window

Power window for right window

S16 Power window for right window in right door

S12

S13

Left door contact switch

Right door contact switch

M11 Motor power window, L

M12 Motor power window, R

LTM 1100-4.1 from 063 353 to 063 448

UW-02 • BMK - Component overview

- -

LTM 1100-4.1 from 063 353 to 063 448

UW-02 • BMK - Component overview

Cab: Ventilation and heat exchangers

A145 Drive ventilators / heat exchangers

- 10 -

M21 Air actuator, footwell / window

Y107 Valve auxiliary heater engine running 0 = open engine stationary 1 = closed

Y109 Valve, cab warmer

Y108 Valve, cab cooler

M9

M10

Motor windscreen wiper

Windscreen washer pump

S159*

M20

Thermo switch, air conditioning system

Control drive recirculated air/fresh air

Cab: Operating elements

S5 A5

P11

Display unit

Tacho

Steering column switch R, Tempomat and Temposet

P15*

S19

Timer, auxiliary heater

Mirror adjustment

P14 Operating hours meter – diesel engine

X65 Electrical socket 12V

P10

S4

B30

A1

Tachograph

Steering column switch, L indicators, windscreen wiper, horn low beam and high beam

Accelerator pedal sensor (Engine gas pedal) 2 x 4-20mA

Keypad unit

* = Optional

LTM 1100-4.1 from 063 353 to 063 448

S17 Ignition switch

E204 Cigarette lighter 24V

X64

S18

Socket 24V

Change over switch chassis / superstructure

UW-02 • BMK - Component overview

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LTM 1100-4.1 from 063 353 to 063 448 Cab: Center console – master switch, power supply AF0

UW-02 • BMK - Component overview F82

F81

F80

F79

Fuse (not assigned)

Fuse 100A (not assigned)

Fuse 80A 30L1, 30L2, 30L3, 30L10,

Fuse 50A, D30L1 D30L2 Dolly

Fuse element

- 12 -

G1 Battery

G2 Battery

S1 Battery master switch

U1 Transformer 24V/12V 3A radio

U1 Transformer 24V / 12V 24A on radio, 12V trailer socket

Cab: Center console - I/O modules, control units and diagnostic connector X90 Plug for programming I/O modules

X91 Diagnostics plug motor

X92 Diagnostic connector transmission

X93 Diagnostic connector intarder

LTM 1100-4.1 from 063 353 to 063 448

A15

A12

A11

A60

A51

I / O module 5 CPU 0, LSB 1 address 6

I / O module 2 CPU 0, LSB 1 address 3

I / O module 1 CPU 0, LSB 1 address 2

Wheel RPM ECU (ABS and ASR)

Engine control unit LH ECU 5

UW-02 • BMK - Component overview

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LTM 1100-4.1 from 063 353 to 063 448

UW-02 • BMK - Component overview

Cab: Center console - instrumentation module, intarder ECU

A62 Intarder ECU EST 42

R25 Resistor 0.47 Ohm, preresistance for 6electric steering motor 7 from superstructure

5

8

A

3

5

7

500 2,5W

500 2,5W

2K05 0,25W

2

4

6

8

A602792308

-A100 .1 121 0,25W

/45.1 /79.4 /115.2

B

/45.1 /79.4 /115.2

A100

3

1 3 -MSP8

1 3 -MSP7

2 4 2

4

/50.8

/65.5

/41.8

/117.5

Instrumentation module

2 4

C

- 14 -

Cab: Center console - relays K49

K54

K53

K50

K51*

Time relay Interior illumination

Relay 130/20A, Fuel preheating fine filter

Relay for "Flame glow plug on" in engine preheating

Relay, engine start (Starter)

Relay for Relay for air flap in auxiliary intake air for headlight engine

K52*

A70

K76*

K77*

K78*

K79*

Travel speed impulse distributor

Relay, auxiliary heater

Relay, auxiliary heater

Relay, auxiliary heater

Relay, auxiliary heater

A71 Diode module

K41* Dolly operation display unit interval relay

K61* Dolly operation "On" relay

K55 Relay for "solenoid valve fuel release" from engine preheating

K56 Relay, engine preheating "On" (flame glow plug)

* = Optional

LTM 1100-4.1 from 063 353 to 063 448

UW-02 • BMK - Component overview

- 15 -

AUSGØNGE ZENT GRUPPE 1

AUSGØNGE ZENT GRUPPE 1

EINGANGSPLATI NETZTEIL , LÛFTER LICCON

E

LTM 1100-4.1 from 063 353 to 063 448

UW-02 • BMK - Component overview

Cab: Center console - fuses

Fuse color table: A

Note: Defective fuses illuminate if a consumer such as a solenoid valve is connected.

But fuses can also be defective if they do not illuminate, e,g, if a switch contact is connected downstream and therefore no current is flowing.

AF1 F1-F6

AF2

AF3

AF4

AF5

F7-F12

F3-F18

F19-F24

F25-F30 F31-F36 F37-F42 F43-F48 F49-F54

werew0

LIEBHERR WERK

werew0

EHINGEN

Name

Copyright (c)

- 16 -

AF6

AF7

AF8

AF9

BALLASTWAGEN SPANNUNGSVERSORGUNG ,

Ident-Nr.

SICHERUNGEN -XF1 (F50-F55)

Zeich-Nr.

COLOURS

FARBEN

2

GY

GREY

GRAU

3

VT

VIOLET

VIOLETT

5

LB

LIGHT BROWN

BEIGE

7,5

BN

BROWN

BRAUN

10

RD

RED

ROT

15

BU

BLUE

BLAU

20

YE

YELLOW

GELB

30

GN

GREEN

GRÛN = +

983289408 1357-932.02.00.001-003

Blatt von

S22 Toggle switch, shutoff intarder (e.g. with icy roads)

S23 Toggle switch, neutral position transfer gearbox

F

S1 S1 243 325

Pressurized air system: Pressure sensors and valves in brake system B5

B6

Pressure sensor Pressure sensor reservoir 1, reservoir 2, supply supply service brake service brake brake circuit 1 brake circuit 2

B7 Pressure sensor reservoir 3, supply parking brake

S114 Pressure switch 5.6 A Parking brake with P <5.6 bar = 1 = parking brake closed (opener)

B8

B9

Pressure sensor, service brake brake circuit 1

Pressure sensor, service brake brake circuit 2

1

2

3

S116 Pressure switch 0.5 E, with P > 0.5 bar = 1 = brake light ON (closer) X2

-XM3

9

-B9

/134.4

X1

-X612

3

E.E1.7 /21.3 E/A-MODUL

Y49 Superstructure parking brake, 1 = open, 0 = closed

Y102a

1

BREMSDRUCK 2 GEB BREMSLICHT

Two way valve switch to superstructure operation <5,5

Pressure sensors B5 to B9 BAR

Y102b Two way valve switch to chassis operation X2

-B5

-X622

51 OHM

4,0 BAR =

86 OHM

X2

6,0 BAR = 122 OHM X1

LTM 1100-4.1 from 063 353 to 063 448

2,0 BAR =

7

/22.3

X1

10,0 BAR = 180 OHM

-X622

8

UW-02 • BMK - Component overview E.E2.5 E.S2.5 E/A-MODUL 2

-B6

8,0 BAR = 152 OHM

/22.3 E/A-MODUL 2

- 17 -

-X622

5

E.E2.6 /22.3 E/A-MODUL

LTM 1100-4.1 from 063 353 to 063 448 Pressurized air system: Compressor and dryer

UW-02 • BMK - Component overview Compressor pressurized air system

E231 Heater air dryer 24V 100W

- 18 -

NV 10L 31 VENTILBLOCK GETRIEBESTELLER

SCHNELL ÚFFNEN

-Y17

LANGSAM ÚFFNEN LIEFERUMFANG Fa. ZF

-* BMK Nr.SIEHE ZF STÛCKLISTE

-Y20

-Y24

-Y25

-Y52

-Y64

-Y66

-Y65

-Y51

2

2

2

2

2

2

2

2

B

ABGASRÛCKFÛHRUNG

-Y9

-Y702

a

2

3 1

4

5

1 LUFTKLAPPE KUNDENWUNSCH

b

.4

ERUNG

RR WERK

ght (c)

LANGSAM SCHLIESSEN

-Y16

VENTILBLOCK KUPPLUNGSSTELLER

Pressurized air system: Auxiliary load valve block

NGEN

-Y15

1

LAENGSDIFFERENTIALSPERRE VERTEILERGETRIEBE

2

C

3 STEUERUNG VERTEILERGETRIEBE

Transfer gearbox installation shaft

ANSCHLUSS 1 2 3 ZUSCHALTUNG 1.ACHSE IN 2.ACHSE

Ö 0,4

ZUSCHALTUNG 3.ACHSE

MOTORBREMSE

ABSTÛTZKASTEN RECHTS / LINKS

QUERDIFFERENTIALSPERRE 1+2ACHSE

-Y64

-Y66

-Y65

STRASSE

1

0

0

GELØNDE

0

0

1

NEUTRAL

0

1

0

1 BESTROMT

E

0 STROMLOS

QUERDIFFERENTIALSPERRE 3+4ACHSE

F

Y51*

Y65

Y66

Y64

Ident-Nr. Shut off flapDRUCKLUFTANLAGE in intake air of Zeich-Nr. NEBENVERBRAUCHER Control transfer gearbox diesel engine (see transfer gearbox)

LTM 1100-4.1 from 063 353 to 063 448

Y52

984900708 Engine brake and

= +

support control unit Blatt 3275-950.05.00.001-000 ventilation von

Y25 U

Trans. differential F lock, axles 3 and 4 13 15

Y24

Y20

• Trans. dif. lock axle 2 • additional trans. differential lock axle 1 for 8 x 8 drive

• Long. differential lock transfer gearbox, • Addition of axle 3 • Addition axle 1 in axle 2 for 8 x 8 drive

UW-02 • BMK - Component overview

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LTM 1100-4.1 from 063 353 to 063 448 Pressurized air system: 4-channel ABS control units

- 20 -

Y41 to Y44 ABS control units

6

7 6

8

7

8

FUNKTION ABV VENTIL Y41-Y44

P

FUNKTION ABV VENTIL Y41-Y44

VENTILBEZEICHNUNG

E

A

ABV REGELUNG AUS

0

0

DRUCKABBAU

1

1

DRUCK HALTEN DRUCK HALTEN

11

00

VENTILBEZEICHNUNG ABV REGELUNG AUS

DRUCKABBAU

E 0 1

0

A

1

1

2

11

11

A

1

2 2

to brake cylinder

4.ACHSE

4.ACHSE

Control valve ASR, brakes the turning wheel on axle 3 and 4

2

A

A

3.ACHSE Y40 3.ACHSE

4 BAR

E E

A

Air outlet opening

4 BAR

1 1

33

B

B Y41

Y43 ABS control unit for wheel axle 3 and 4, left

12

12

ABS control unit for wheel axle 1 and 2, left

1

1

2

UW-02 • BMK - Component overview

2 2

2

2

2

2

C

4 1

1

4

1

-Y44 Y44

2

ABS 1 control unit 2 for wheel axle 3-Y44 and 4, right

C

Y42 ABS control unit for wheel axle 1 and 2, right

Diesel engine D 846 TI A5: Components left

Fuel fine filter Fuel suction filter

Compressor

Fuel manual supply pump

Oil dipstick

P30 Spool - injection pump (EDC control) Fan for engine compartment cooling, driven via Visko coupling Gear pump for steering circuit 2

LTM 1100-4.1 from 063 353 to 063 448

Gear pump for steering circuit 1

UW-02 • BMK - Component overview

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LTM 1100-4.1 from 063 353 to 063 448

UW-02 • BMK - Component overview

Diesel engine D 846 TI A5: Components right Exhaust back cooling to lower NOx values

M1 Starter motor

G7 Turbocharger

Oil filter

Alternator

- 22 -

Diesel engine D 846 TI A5: Fuel pressure sensor, preheat 1

2

3

15F37L1

/44.4

30F21L1

4

5

/43.5

6

15F37L2

/44.5

-X21

14

2.5Q

/130.3

1K2

1

RELAIS 130A/20A 63 01 051 08

-K64

-K64

Rs=305R

.2

2

-xxx

1

3 (30)

2

3

-X14

4

/130.3

=F+F4 -S120 P

X1

LUFTFILTER IN ORDNUNG

X2

STECKSOCKEL ANSCHLUSS - SEITE

2.5Q

-X14

RELAIS 130A/20A

63 01 051 08 Fuel Pressure sensor 5 (87) (signal is not 5 checked)

2

/130.3

-X21

15

-X721

4

/130.3

P30_x Plug connection, from engine ECU to EDC control

2

3

1 EINSCHALTSTROM : I<=30A (tmax=5se./U=30V) NENNSTROM : I<=23A

=F+F3 -A57

Fuel preheating SCHALTPUNKT : EIN -1³C (+/-3³C) AUS +6³C (+/-2³C)

2.5Q

4

LTM 1100-4.1 from 063 353 to 063 448

E230 X25

T ³C

25

50

80

R NENN

1,8R

1,48R

1,26R

R min

1,62R

1,33R

1,13R

R max

2,34R

1,92R

1,63R

B.E2.7 /32.2

ANZEIGEEINHEIT FAHRERHAUS

LUFTFILTER

UW-02 • BMK - Component overview

- 23 -

LTM 1100-4.1 from 063 353 to 063 448

UW-02 • BMK - Component overview

Diesel engine D 846 TI A5: Flame starting device

Control of Y53 and R9 via K55 and K56 directly from engine ECU (without flame start system!)

R9 Flame glow plug

Y53 Solenoid valve, release fuel for flame glow plug

- 24 -

Diesel engine D 846 TI A5: RPM sensor and auxiliary RPM sensor

B35_x Plug connection black, auxiliary RPM sensor to engine ECU

B36_x Plug connection white, RPM sensor to engine ECU

Engine is turning to left – RPM sensor comes before auxiliary RPM sensor

B36 RPM sensor

B35 Auxiliary RPM sensor

LTM 1100-4.1 from 063 353 to 063 448

UW-02 • BMK - Component overview

- 25 -

-X14

6

/130.3

LTM 1100-4.1 from 063 353 to 063 448

=F+F3 -X339

=F+F3 -X339

2

/132.3

UW-02 • BMK - Component overview 1

=F+F3 -Y8

=F+F3 -X295

3

/132.5

=F+F3 -X295

2

/132.5

=F+F3 -X295

2

1

/132.5

1

SCHALTBEDINGUNGEN

=F+F3 -Y207

=F+F3 -B47

I

U=16V +-6% I=167mA R=96R +-8%

MEDIUM

STEUERBEREICH

VENTILOEFFNUNG =F+F3-Y8

KUEHLWASSER

85³C ... 95³C

100% ... 50% ... 0%

LADELUFT

50³C ... 60³C

100% ... 50% ... 0%

GETRIEBEOEL

50³C ... 60³C

100% ... 50% ... 0%

SPULENSTROM I -Y8=

2 1

Pin movement sensor, 100 R at 20 °C

Gez. Ausgabe

Ønderung

B38 Charge air temperature sensor, 25 °C = 2050 Ohm 100 °C = 186 Ohm

1,2A ... 0,7A ... 0A

KUEHLERDREHZAHL

P31_x P31 3

Datum

Name

- 26 -

I

/132.3

100 OHM (20³C)

=F+F3 -B46

4

/132.5

BU

RD

=F+F3 -X295

17

BU

RD

Diesel engine D 846 TI A5: Charge air temperature, NBF

-X14

/130.3

17.12.02

lweraa0 LIEBHERR WERK Cylinder 1

17.12.02

lweraa0

Datum

Name

EHINGEN Copyright (c)

MOTOR NADEL BEWEGUNGSFUEHLER ,

Ident-Nr.

MOTOR KÛHLERANTRIEB

Zeich-Nr.

0% ... 50% ... 100%

983216608 3272-920.00.00.001-002

= + Blatt von

P2 P20 62 145

Diesel engine D 846 TI A5: Charge air and air filter

B37 Pressure sensor charge air 0.5 to 4 bar / 0.5 to 4.5 V

S120

Pressure switch, air filter OK

LTM 1100-4.1 from 063 353 to 063 448

UW-02 • BMK - Component overview

- 27 -

LTM 1100-4.1 from 063 353 to 063 448 Diesel engine D 846 TI A5: Coolant temperature and level sensor

B31 Coolant level sensor,

B32 Coolant temperature sensor (to heat exchanger), 25 °C = 2050 Ohm 100 °C = 186 Ohm

UW-02 • BMK - Component overview

- 28 -

Diesel engine D 846 TI A5: Oil pressure sensor

B33 Oil pressure sensor

LTM 1100-4.1 from 063 353 to 063 448

UW-02 • BMK - Component overview

- 29 -

LTM 1100-4.1 from 063 353 to 063 448

UW-02 • BMK - Component overview

Diesel engine D 846 TI A5: Exhaust return

- 30 -

B47_x Plug connection B47 1

NADELBEWEGUNGSFUEHLER

B47

ECU

MOTOR

/33.5

MOTOR

/33.5

RD

Uind=TYP- UND DREHZAHLABHAENGIG Uind=0,2..5V AC Uind=10V AC

Pressurized air connection

MOTOR

/33.1

NBF0 -X271

1

U=0V

Uin=0V ...5V

-X273

7

MOTOR

LÛFTER ECU

MOTOR

/33.2

OTV

16

6

AGR ECU

/33.1

OTE -X273

2

5

AGR ECU

RD

NBF1 -X271

4

AGR

ECU

BU

MOTOR

3

Uref=5V +-0,1V

ECU

/33.2

TAM5

17

BU

NADELBEWEGUNGSFUEHLER

2

-X274

4

-R66_X

1

LTKM HIGH: UBAT Imax=1,3A f<500Hz

-X274

8

-X25

4

ABGESICHER MIT 1,8A

-A100 8

/137.8

-R66

X1

2 -A100_V1

33R 25W

1 5W

-XM4

Z16V

4

XM4:4

/133.7

/75.8 /138.3

X2

-R66_X

2

/137.8

B47_Y1

-A100 7 1

2-way valve in exhaust return line

-X25

15

+F -B47_X /137.5

-X25

16

/138.3

+F -Y50

2

BU

RD

Heat exchanger exhaust return cooling to lower NOx values

BU

RD

/138.3

I

4

+F -B47_X /137.5

3

+F -B47_X /137.5

2

+F -B47_X

1

/137.5

SCHALT

+F -P31_X

+F -P31_X

1

/137.6

2

/137.6

+F -B47_Y1

+F -B47 100 OHM (20³C)

+F -P31

U=16V +-6% I=167mA R=96R +-8%

MEDIUM

STEUERBER

KUEHLWASSER

83³C ...

LADELUFT

40³C ...

GETRIEBEOEL

95³C ...

SPULENSTROM I -Y

KUEHLERDREHZAH

3

Gez.

2 1

08.03.05 lwebem0

Ausgabe 08.03.05 Ønderung

Datum

Name

Datum

lwebem0 Name

LIEBHERR WERK EHINGEN Copyright (c)

MOTOR NADEL BEWEGUNGSFUEHLER ,

Ident-Nr.

MOTOR LÛFTER , ABGASRÛCKFÛHRUNG AGB

Zeich-Nr.

9845837

3272-92

ANZEIGE VORGLÛHEN

=S20+S20 -X1 17

MOTOR

ECU

/37.2

Diesel engine D 846 TI A5: Atmospheric pressure sensor

-X274

MOT

/3

FSAKL =F+F1 -N1

MOTO

5 U=24V

K

-X27

17

-X1

17

/130.1

-X2

/130

B48 Atmospheric pressure sensor ATMOSPHAERENDRUCK

p=kPa

-X27

Ua

GND

+Uv=4,75V ...5,25V

-B48

1

2

3

7

9

8

/130.6

-K65

Rs=30

-X273

U=5V

7

-X273

ABGESICHERT

-X273

9 MIT I=1A

Uin=0,5V

8 ..4,5V

LUFIV

LUFI-

LUFI+

/37.1

/37.1

/37.1

MOTOR

ECU

ATMOSPHAERENDRUCK

MOTOR

ECU

MOTOR

ATMOSPHAERENDRUCK

XM

ECU

ATMOSPHAERENDRUCK

5

LTM 1100-4.1 from 063 353 to 063 448

3 2 1

Gez.

17.12.02

lweraa0

LIEBHERR

17.12.02

lweraa0

EHINGE

Datum

Name

UW-02 • BMK - ComponentAusgabe overview Ønderung

Datum

Name

- 31 -

Copyright (

LTM 1100-4.1 from 063 353 to 063 448

UW-02 • BMK - Component overview

Diesel fuel system Fuel tank

- 32 -

B70 Fuel������ tank ����� sensor

1

2

3

4

TANKGEBER

+F -B70

TANKINHALT 0% 25% 50% 75% 100%

M 6Q

+F -MSP22

1

/135.4

+F -MSP23

/138.1 1

/135.4

+F -MSP24 /135.6

+F -B70_X

1

-

+

AA

SA

3

1

2

4 1 2 4 3

SIGNAL = = = = =

2,00V 3,62V 4,95V 6,29V 7,80V

Automatic shift transmission ZF 12 AS 2302 with Intarder: Clutch and transmission actuators

X44

X45 Plug Transmission electrical system

Plug Vehicle electrical system

X92

B29

Diagnostic connector transmission (see driver’s cab)

Inductive sensor power take-off speed

A61 ECU transmission actuator with integrated electronic transmission actuation and travel sensors, temperature sensor, air pressure sensor and RPM sensor (transmission input).

A69 Coupling plate with 4 solenoid valves and path sensoric

LTM 1100-4.1 from 063 353 to 063 448

UW-02 • BMK - Component overview

- 33 -

LTM 1100-4.1 from 063 353 to 063 448

UW-02 • BMK - Component overview

- 34 -

Automatic shift transmission ZF 12 AS 2302 with Intarder: Intarder A68_Y1 Pulse width-modulated valve, intarder actuation (U = 0 up to 24V PWM)

A68_Y2 Accumulator charge valve

S22 Toggle switch, shutoff intarder (e.g. with icy roads)

X93 Diagnostics plug intarder (see driver’s cab)

A68_B1 Temperature sensor, intarder coolant

X29 Connector on intarder - ECU

20 °C....40140 Ohm 80 °C......3518 Ohm 100 °C.....1819 Ohm 120 °C.......996 Ohm 130 °C.......751 Ohm

Hydraulic pumps: Pumps, fan drive and cooling system Axial piston swash plate pump with electro-hydraulic pressure regulation for fan drive LA 10VO 28 ED 72

Y50 Proportional valve, fan drive

Hydraulic oil cooler Gear oil cooler Charge air cooler

Diesel engine coolant - cooler Air conditioning system cooler

LTM 1100-4.1 from 063 353 to 063 448

Axial piston swash plate pump with pressure and flow regulator for active rear axle steering LA 10VO 28 DFR1

UW-02 • BMK - Component overview

- 35 -

LTM 1100-4.1 from 063 353 to 063 448

UW-02 • BMK - Component overview

- 36 -

Power train: Overview 1

2

3

4

5

6

7

1-SCHEIBEN TROCKENKUPPLUNG VALEO DIESELMOTOR D846 TI A5

8

ANTRIEB 6X8 / * 8X8

ZF-SCHALTGETRIEBE AS-TRONIC MIT AUTOMATISCHER SCHALTUNG i=12,33 - 0,78

338 KW BEI 1.900 1/min 2.100 Nm BEI 900-1.300 1/min

A

VERTEILERGETRIEBE VG 2600 istr.=0,802 igel.=1,792

B

ABV SENSOR

TELMA F2200 (kW)

Q1

Z2

Z3

LVG

Q2

ABV SENSOR

Q4

Q3

ABV SENSOR

C ABV SENSOR

ACHSE 1

ACHSE 2

LENKACHSE

LENKACHSE

ACHSE 3

SCHALTUNG STRASSEN-GELØNDEGANG (VERTEILERGETRIEBE VG),

ACHSE 4

active active HINTERACHSLENKUNG HINTERACHSLENKUNG rear axle steering rear axle steering (steering axle QUERDIFFERENTIALSPERRE 1) (steering axle 2) VORDERACHSE UND

E VORAUSSETZUNG :

STRASSEN-GELØNDEGANG = GESCHWINDIGKEIT max. 1km/h UND SCHALTGETRIEBE NEUTRALSTELLUNG

8 x 6 drive (series): Axles 2 and 4 driven, axle 3 can be added DIFFERENTIALSPERREN =

GESCHWINDIGKEIT max. 1km/h

8 x 8 drive (optional): Axles 2 and 4 driven, axle 1 and 3 can be added REIHENFOLGE :

1. LAENGSDIFFERENTIALSPERRE LVG - *ZUSCHALTUNG ACHSE 1 (Z2) - ZUSCHALTUNG ACHSE 3 (Z3) 2. QUERDIFFERENTIALSPERRE ACHSE 3 (Q3) - ACHSE 4 (Q4) 3. QUERDIFFERENTIALSPERRE *ACHSE 1 (Q1) - ACHSE 2 (Q2) => NUR IM FAHRERHAUS MÚGLICH

F

Power train: Transfer gearbox VG 2600 - contact switch and Tacho sensor B28

Front view

Impulse sensor, for tachograph

Rear view from oil cooler

from engine to oil cooler

Emergency steering pump

Installation flange for centering pump axles 3 and 4

to axle 1 and 2

to axle 3 and 4

S30 Contact switch, long. differential lock ON = 1

Pressurized air connection long. dif. lock

LTM 1100-4.1 from 063 353 to 063 448

UW-02 • BMK - Component overview

- 37 -

LTM 1100-4.1 from 063 353 to 063 448

UW-02 • BMK - Component overview

Power train: Transfer gearbox - road/off-road switchover Pressurized air connection 1st off-road3 gear 2 Y 65

1

Pressurized air connection NEUTRAL 4 Y 66

15F37L2 -S65

Pressurized air 5connection

S64

S65

Contact switch, Feedback Road gear ON

Contact switch, Feedback Off road gear ON

6

7

8

2nd road gear Y 64 VERTEILERGETRIEBE GELØNDEGANG

/39.5

E/A-MODUL

-S64

GELØNDEGANG EIN

2

/22.1

-X623

VERTEILERGETRIEBE STRASSENGANG E/A-MODUL

15F42L2

/39.7

A

2

/22.1

E.DEA2.2 13

E.DEA2.1 -X623

15

2

-S23 3

-S65

1

-S64

B

NEUTRALSTELLUNG / ZWISCHENSTELLUNG

-X622 -X10

9

9

E.E2.4

/139.1

-X10

12

-X10

13

/139.1

-X10

14

/22.3

/139.1

E/A-MODUL 2

*1Q

/139.1

-S65

- 38 -

RÛCKMELDUNG NEUTRAL

-S64

STRASSENGANG EIN

+F -S64

X1

C

+F -S65

X1

X2

STRASSENGANG EIN

X1

X2

+F -Y65

-S23 0 0 0 1 0

-S64 0 0 1 1 1

-S65 0 1 0 1 1

BETRIEBSARTEN FEHLER GELØNDEGANG EIN STRASSENGANG EIN NEUTRALSTELLUNG ZWISCHENSTELLUNG

RÛCKMELDUNG BLINKT EIN AUS BLINKT SCHNELL BLINKT

X1

X1

GELØNDEGANG EIN

X2

+F -Y64

X2

+F -Y66

X2

E -X10

10

-X622

13

/139.1

-X10

11

-X622

11

/139.1

E.E2.2

E.E2.3

/22.3

/22.3

E/A-MODUL 2

E/A-MODUL 2

RÛCKMELDUNG STRASSENGANG

RÛCKMELDUNG GELØNDEGANG

+F -XM6.12

+F 5

/136.5

GELØNDEGANG

+F

-XM6.12 8 -XM6.12 9 Transfer gearbox installation chamber /136.5 /136.5 STRASSENGANG

NEUTRAL

F

Power train: Contact switch on axle 1 and 2

Power train: Contact switch on axle 3 and 4

Axle 3 from the rear

Axle 1 from rear (for 8x8 drive)

S41

S33

S43

Contact switch, trans. dif. lock axle 1 On = 1 (only for 8x8 drive)

Contact switch, axle 3 added On = 1

Contact switch, trans. dif. lock axle 3 On = 1

Axle 4 from front left

Axle 2 from rear (for 8x8 drive)

S31 Contact switch, axle 1 added On = 1 (only for 8x8 drive)

S42

S44

Contact switch, trans. dif. lock axle 2 On = 1

Contact switch, trans. dif. lock axle 4 On = 1

LTM 1100-4.1 from 063 353 to 063 448

UW-02 • BMK - Component overview

- 39 -

LTM 1100-4.1 from 063 353 to 063 448 UB1

Power train: Wheel BETRIEBSSPANNUNG speed - sensors BETRIEBSSPANNUNG /36.1

4

ECU+

/36.1

KANAL

+F -B141_X

ABV

4

KANAL

ABV

ABV

4

BETRIEBSSPANNUNG

+F -B142_X

+F -B142_X

1

ABV

4

BETRIEBSSPANNUNG

KANAL

- 40 -

/36.1 ABV

4

BETRIEBSSPANNUNG

KANAL

ABV

BETRIEBSSPANNUNG

+F -B143_X

+F -B144_X

2

+F -B143

Wheel speed -1 sensor

UW-02 • BMK - Component overviewB

12

0V(1)

/36.1

KANAL

2

+F -B142

-X94

11

0V(2)

/36.1

KANAL

1K15

+F -B141_X

-X94

10

ECU-

/36.1 4

2

+F -B141

-X94

7

+F -B143_X

+F -B144 +F -B144_X

1

C

2

1K15

UB2

-X94

9

1K15

-X94

8

1K15

-X94

1

-X95

4

IG 4

SENSOR RAD A

KANAL

SENSOR RAD A

KANAL

2 1

KANAL

KANAL

KANAL

BU

RD

BU

SENSOR RAD C

4

-X97

8

IG

/36.5 ABV

BN

BK

BN

BK

SENSOR RAD B

4

SENSOR RAD C

4

KANAL

9

IGM

/36.5 ABV

8

/139.3

-X97

6

IGM

/36.5 ABV

-X22

7

/139.3

/36.5 ABV

SENSOR RAD D

4

KANAL

ABV

F

SENSOR RAD D

B142

Wheel speed sensors LF A (A1L) Ønderung

4

-X97

5

IG

/36.1 ABV

SENSOR RAD B

B141 3

BN

BK RD

4

-X22

6

/139.3

-X97

5

IGM

/36.1 ABV

-X22

5

/139.3

-X96

4

IG

/36.7 ABV

-X22

4

/139.3

-X96

5

IGM

/36.7 KANAL

-X22

3

/139.3 BU

RD

-X95

4

-X22

2

/139.3

RD

-X22

1

/139.3

BU

-X22

BN

BK

E

Gez.

28.09.05 lwebem0

Ausgabe 28.09.05 Datum

Name

Datum

lwebem0 Name

Wheel speed sensors RF EHINGEN B (A1R)

LIEBHERR WERK Copyright (c)

ABV 4 KANAL

Ident-Nr. Zeich-Nr.

= +

984324208 3272-920.07.01.000-005

Blatt von

U H 115 154

Corrugated pipe with line for wheel speed sensor

B143

B144

Wheel speed sensors LR C (A2L)

Wheel speed sensors RR D (A2R)

Corrugated pipe with line for angle sensors rear axle steering

5

24L

/65.4

6

30L11

7

Power train: /37.3 Eddy current brake Telma Focal F 2200*

50Q

EINGANG 1 = U>16V 0= U<3V

Axle 4 from the front 1 2

WL42 4

8

+

15A

IV

-

Driver's cab, passenger side A

AUSGANG

3

4

I

II

III

IV

V

S

0

0

0

0

0

0

0

0

0

0

0

0

0

1

0

0

0

1

1

0

0

0

1

0

0

0

1

0

1

0

0

0

1

1

0

0

1

1

1

0

0

1

0

0

0

1

0

0

1

0

0

1

0

1

0

1

0

1

1

0

0

1

1

0

0

1

1

0

1

0

0

1

1

1

0

1

1

1

1

0

1

0

0

0

1

0

0

0

1

1

1

0

0

1

1

0

0

1

1

1

1

0

1

0

1

0

1

0

1

1

1

0

1

1

1

0

1

1

1

1

1

1

0

0

1

1

0

0

1

1

1

1

0

1

1

1

0

1

1

1

1

1

1

0

1

1

1

0

1

1

1

1

1

1

1

1

1

1

1

1

B

L17* Telma eddy current brake

C

A77*

0R49

+F -MSP17

MOTORBREMSE

SCHALTERSTELLUNG

0R49

M

W46 95Q

IV

W41 10Q

W45 10Q YE/GN

Control unit Telma

WIRBELSTROMBREMSE TELMA F2200

Fuse 15A

INTARDER

-Y52

STUFE

STROM

STUFE

0

0

0

0

0

1

0

0

0

v

2

1

1

32A

1

3

1

2

64A

2

4

1

3

96A

3

5

1

4

128A

4

E

F

1

/135.3

* =2 Optional

-MSP8

/134.6

LTM 1100-4.1 from 063 353 to 063 448 * WIRBELSTROMBREMSE

Ident-Nr.

984324208

UW-02 • BMK - Component overview = +

U H

- 41 -

LTM 1100-4.1 from 063 353 to 063 448

UW-02 • BMK - Component overview

Steering: Steering pumps and steering from superstructure

Gear pump steering circuit 2

Gear pump steering circuit 1

M2 E-Motor, drive steering from superstructure

Wheel driven emergency steering pump

Gear pump steering circuit 1

Transfer gearbox from front

- 42 -

/4.1

T2/4.1

P1/4.2

P2/4.3

P8/4.3

T6/4.4

Steering: Steering gear

P1

P2 SCHALTMENGE 12 l/min.

=F+F4 -S118

150 BAR A

T

=F+F4 -S119

MP 1 Measuring point, steering circuit 1 on steering gear

S118

Flow switch - deficiency steering pump 1 (Steering circuit 1)

MP 2 2

1

2

Measuring point, steering circuit 2 on steering gear

1 Steering gear

150 BAR -D41 from 063 353 to 063 448 LTM 1100-4.

UW-02 • BMK - Component overview

- 43 -

LTM 1100-4.1 from 063 353 to 063 448

UW-02 • BMK - Component overview

Steering: Fault monitoring, pressure / emergency supply

- 44 -

S119 Flow switch, deficiency auxiliary steering pump (Steering circuit 2)

MP16 Measuring point, pump pressure emergency steering1 pump T3/3.8

2

MP19/20 4

3

Measuring point, pump pressure steering circuit 2 (Axle suspension / support)

T11/3.8 L4/3.8

5

6

7

Installation view

T8/3.8 P11/3.8 X/3.8 T2/3.8

Pressure limiting valve 210 bar

Y5 Oil release support/ Axle suspension P2

M2

T2

210 BAR

20L 2 BAR

Y225 Backup supply centering cylinder

T-BI/3.8 P2/3.8

-Y5 B3

A2

P

T

A

B

FUNKTION

-Y5

-Y225

DRUCKVERSORGUNG HINTERACHSLENKUNG ZENTRIEREN

0

1

DRUCKVERSORGUNG ABSTÛTZUNG ACHSFEDERUNG

1

0

(GR)

(GR)

Active rear axle steering: Angle sensor Angle sensor LA2, -X632 axle 4

/23.3

B

5

12

S

S

S

S

S

S

(BN)

(GN)

(YE)

(GY)

(PK)

(BU)

+F -B50_X

1

2

3

4

5

6

7

8

B

B

B

B

B

B

6

7

8

9

10

13

S

S

S

S

S

S

+F -B51_X

1

2

3

4

5

6

/140.4

KANAL B

WINKELGEBER I ACHSE 1

LTM 1100-4.1 from 063 353 to 0633448 2 1

Angle sensor

8

-B

GND

(PK)

(GR)

KANAL A

0-20mA

(YE) UB +24V

+F -B51

(GN)

(WH)

(PK) GND

(GR)

(YE)

KANAL A

0-20mA

+F -B50

UB +24V

/135.1

GND

4

(GN)

+F -MSP15

(BN)

Angle sensor, axle 1

7

-

/138.3

0-20mA

2

/135.1

(WH)

B50

UB +24V

+F -MSP15

*1Q

/138.1

GND

*1Q

3

+F -X233

(BU)

B

4

(PK)

B

3

(GY)

B

2

(YE)

B

1

WINKELGEBER ACHSE 4

(GN)

B

/140.4

E/A-MODUL

3

WINKELGEBER II ACHSE 3

(WH)

+F -X233

/135.1

E.E3.6 /23.3

(BN)

WINKELGEBER I ACHSE 1

+F -MSP15

E.E3.5

E/A-MODUL

3 *1Q

E/A-MODUL

5

/23.3 *1Q

E.E3.4

Angle sensor LA1, axle 3

7

(WH)

B51

+F -X632

+F

B52 9

(BN)

+F -X632

0-20mA

/44.6

UB +24V

GNDA1

KANAL B

WINKELGEBER II ACHSE 3

Gez. • 28.04.05 LIEBHERR WERK- 45 lwebem0 UW-02 BMK - Component overview Ausgabe 28.04.05

lwebem0

EHINGEN

+F -B52

LTM 1100-4.1 from 063 353 to 063 448

UW-02 • BMK - Component overview

Active rear axle steering: I/O and resistor modules in support control units

I / O module in support control unit

A14

A13

I / O module 4, CPU0 LSB 1 address 5 in support control unit left

I / O module 3, CPU 0, LSB 1 address 4 in support control unit right

A104

A103

Resistor module in left support box

Resistor module in right support box

Resistor module

A103_7 CAN terminating resistor 120 Ohm

A103_4 CAN terminating resistor 120 Ohm Resistor module without cover

- 46 -

Active rear axle steering: Hydraulic pumps rear axle steering axles 3, 4

Axial piston swash plate pump with pressure and flow regulator for active rear axle steering LA 10VO 28 DFR1

MP 7 Measuring point, pump pressure P11 rear axle steering

Transfer gearbox from rear

Wheel driven varl. displ. pump LA 10VO 28 DR for centering circuit axles 3 and 4

LTM 1100-4.1 from 063 353 to 063 448

Flow regulator and pressure regulating valve 165 bar

UW-02 • BMK - Component overview

- 47 -

LTM 1100-4.1 from 063 353 to 063 448

UW-02 • BMK - Component overview

- 48 -

Active rear axle steering: Bosch CAN valves, axles 3 and 4 S90 Flow switch to detect line breaks

Installation view

Y232

MP11

Prop. valve axle 4 Bosch CAN valve (steering axle 2)

Measuring point, Pressure Hydro accumulator rear axle steering

Y231 Prop. valve axle 3, Bosch CAN valve (steering axle 1)

Pressure accumulator rear axle steering 0.32l, 40 bar

MP8 Measuring point, load report pressure rear axle steering pump Nozzle / check valve combination

Hydraulic oil pressure filter

Active rear axle steering: Valve block, axle 3 and 4 S89 Pressure switch, monitor centering pressure

Installation view

Hydraulic oil pressure filter

Y220 Solenoid valve release pressure accumulator

Y221

Y226

Y222

Centering valve 1, for axle 3

Blocking valve Axle 3 + 4

Centering valve 2, for axle 4

LTM 1100-4.1 from 063 353 to 063 448

UW-02 • BMK - Component overview

- 49 -

LTM 1100-4.1 from 063 353 to 063 448 Support: Support valves left

Y84b Sliding beam right front ON

UW-02 • BMK - Component overview H51

H52

Horn

Horn

Y85b Support right front UP

Y84a

Y85a

Sliding beam right front OFF

Support right front DOWN

Y87b

Y86b

Support rear right UP

Sliding beam rear right ON

Y87a

Y86a

Support rear right DOWN

Sliding beam rear right OFF

- 50 -

Support: Support valves right

Y83b

Y82b

Support rear left UP

Sliding beam rear left ON

Y81b

Y80b

Support front left UP

Sliding beam front left ON

Y82a Y83a Support rear left DOWN

LTM 1100-4.1 from 063 353 to 063 448

Sliding beam rear left OFF

Y81a

Y80a

Support front left DOWN

Sliding beam front left OFF

UW-02 • BMK - Component overview

- 51 -

LTM 1100-4.1 from 063 353 to 063 448

UW-02 • BMK - Component overview

Support: Inclination sensor

N1 Slip ring housing (see also superstructure)

1

2

3

4

5 XM1:7

LSBH1L

18L

-X12

6

7

8

/46.8

A

/46.8

/46.2

1

2

3

/139.1

B

B100

+F -B100_X

Inclination sensor, CPU0 LSB 1 address 16

1

2

24V

LSB1 "16"

C

3

/138.2

0V

X/Y - Neigungsaufnehmer PE-W10 / XY / LSB1 / 01 / F Neigungswinkel:

+Y +F -B100

+X

X

-Y sw bl

1 2 3 4

E

Y

-X

br

2

3

þ5³

1

4

+24V DC LSB 0V

X=0³ ==> I=12MA 2

1

3

4

F

Y=0³ ==> I=12MA

1898Z50-00:50001

3

Gez.

2 1

28.09.05 lwebem0

Ausgabe 28.09.05 Ønderung

Datum

Name

Datum

lwebem0 Name

LIEBHERR WERK EHINGEN Copyright (c)

NEIGUNGSAUFNEHMER

Ident-Nr. Zeich-Nr.

984324208 3272-920.07.01.000-005

= + Blatt von

U H 122 154

- 52 -

Support: Supporting force display pressure sensor

Pressure gauge

B12*

B14*

Pressure gauge 3 left front supporting force, 0-750bar CPU 0, LSB 1 address 19

Pressure gauge 2 right front supporting force, 0-750bar CPU 0, LSB 1 address 18

B11*

B13*

Pressure gauge 4 left rear supporting force, 0-750 bar CPU 0, LSB 1 address 20

Pressure gauge 1 right rear supporting force, 0-750bar CPU 0, LSB 1 address 17

LTM 1100-4.1 from 063 353 to 063 448

UW-02 • BMK - Component overview

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LTM 1100-4.1 from 063 353 to 063 448 Axle suspension: 1 Report axle suspension

UW-02 • BMK - Component overview

2

3

4

5

BEREIFUNG

Transfer gearbox 15F44L1

/40.5

-X8

17

ZYLINDERLØNGE [mm] NIVEAU

EIN

AUS

NIVEAUSCHALTER

X

X

X

555

100

100

3

S61 A1

A2

3

4

0

1

0

1

0

1

1

S63

1

+F Proximity switch, report -S61 axle suspension right A1 2 front 3

Proximity switch, +F A2 -S62 report axle suspension right rear 4

+F -XM6.6 5 -X8

1

-X612

18

/139.1

0

STELLUNG

20.5 R25

+F -XM6.2 2

A2

FEDERWEG [mm]

16.00 R25

-X8

2

A1

7

18

/139.1

1

/136.2

6

14.00 R25

/139.1

+F -S60

- 54 -

-X8

/136.4

2

/139.1

1

A1 2

A2

3

2

4

+F -XM6.12 10 -X8

3

-X612

14

/139.1

-X8

/136.5

4

/139.1

1

+F -S63

A1

A2

3

4

+F -XM6.11 2 -X8

5

-X612

17

/139.1

-X8

/136.5

6

/139.1

-X8

7

-X612

13

/139.1

-X8

8

/139.1

-X612

FAHRZEUG ABGESENKT / NIVEAU ==> ANHEBEN

FEHLER

E.DE1.0

FAHRZEUG NIVEAU

FAHRZEUG ANGEHOBEN / NIVEAU ==> ABLASSEN

Frame inside right

/21.3 1

-X612

E.DE1.2

/21.3

E/A-MODUL

/21.3

E/A-MODUL

1

12

E.DE1.3 /21.3

E/A-MODUL

1

-X612

E.E1.0 /21.3

E/A-MODUL

1

15

E.E1.1

E.E1.2

/21.3

E/A-MODUL

1

/21.3

E/A-MODUL

1

E/A-MODUL

1

E

ACHSFEDERUNG V.L. RÛCKMELDUNG 1

ACHSFEDERUNG V.L. RÛCKMELDUNG 2

ACHSFEDERUNG V.R. RÛCKMELDUNG 1

ACHSFEDERUNG V.R. RÛCKMELDUNG 2

ACHSFEDERUNG H.L. RÛCKMELDUNG 1

ACHSFEDERUNG H.L. RÛCKMELDUNG 2

ACHSFEDERUNG H.R. RÛCKMELDUNG 1

ACHS RÛ

FÛLLEN V.L. VENTIL

ABLASSEN V.L. VENTIL

FÛLLEN V.R. VENTIL

ABLASSEN V.R. VENTIL

FÛLLEN H.L. VENTIL

ABLASSEN H.L. VENTIL

FÛLLEN H.R. VENTIL

AB

E/A-MODUL

E/A-MODUL

E/A-MODUL

E/A-MODUL

E/A-MODUL

E/A-MODUL

E/A-MODUL

E

1

/21.1

1

/21.1

E.DEA1.0 -X613

17

E.DEA1.1 S60

/21.1

E.DEA1.2

15 -X613 -X613 13 Proximity switch, report

axle suspension left front -X8

9

/139.1

-X8

Y9b

Axle suspension 1 = blocked

Axle suspension 1 = suspended +F -Y10

10

/139.1 X1

Y9a

-X8

1

S62

11

E.DEA1.3

-X8

12

/139.1 X1

1

/21.1

-X8

9

13

/139.1 X1

1

/21.1

E.DEA1.4

11 -X613 Proximity switch, report -X613 axle suspension left rear

/139.1 X1

1

/21.1

E.DEA1.5

E.DEA1.6

-X613

7

-X613

5

-X8

14

-X8

15

/139.1 X1

/139.1 X1

X1

X2

+F -Y11

X2

+F -Y12

X2

+F -Y13

X2

+F -Y16

+F

X2 X2 3 Adjustment on-Y17 position +F +F (see chart)

+F -Y18

X2

+F -XM6.2 9

+F -XM6.2 10

+F -XM6.6 4

+F -XM6.6 7

-XM6.12 5

-XM6.12 8

+F -XM6.11 3

/136.2

/136.2

/136.4

/136.4

/136.5

/136.5

/136.5

Gez.

1

/21.1

Proximity switch

FÛLLEN VORNE LINKS 3

16

E.DE1.1

ABLASSEN VORNE LINKS

28.09.05 lwebem0

FÛLLEN VORNE RECHTS

LIEBHERR WERK

ABLASSEN VORNE RECHTS

FÛLLEN HINTEN LINKS

ABLASSEN HINTEN LINKS Ident-Nr.

FÛLLEN HINTEN RECHTS

984324208

-

-

H

Axle suspension: Filling and draining valves, left

Y11

Y10

S51

Drain left front

Fill left front

Contact switch, axle suspension suspended

Accumulator gas fill pressure = 40 bar

Fill and drain valve axle 1 and 2

LTM 1100-4.1 from 063 353 to 063 448

Y16

Y17

Fill left rear

Drain left rear Accumulator gas fill pressure = 40 bar

Fill and drain valves axle 3 and 4

UW-02 • BMK - Component overview

- 55 -

LTM 1100-4.1 from 063 353 to 063 448

UW-02 • BMK - Component overview

- 56 -

Axle suspension: Filling and draining valves, right

Y19

Y18

S50

Drain right rear

Fill right rear

Contact switch, axle suspension blocked

Fill and drain valve axle 1 and 2

Y12

Y13

Fill right front

Drain right front

Fill and drain valve axle 1 and 2

Special equipment: Battery charger

Water reservoir

X56 Plug connection for installation battery charger

R16 G6 Battery charger

LTM 1100-4.1 from 063 353 to 063 448

Temperature sensor at positive battery terminal

UW-02 • BMK - Component overview

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LTM 1100-4.1 from 063 353 to 063 448

UW-02 • BMK - Component overview

Special equipment: External power supply 230V

AF24 Plug power supply 230 V

AF24_F1 Residual current circuit breaker

AF24_F2 Automatic circuit breaker battery charger

- 58 -

Special equipment: Navigation device* / Navigation device* with back up camera*

Remote control for navigation device

A112 Navigation device

TFT display to navigation device

Roof driver’s cab

LTM 1100-4.1 from 063 353 to 063 448

UW-02 • BMK - Component overview

- 59 -

LTM 1100-4.1 from 063 353 to 063 448

UW-02 • BMK - Component overview

Special equipment: Auxiliary heater

M19 Fuel metering pump for auxiliary heater (40 Ohm at 20 °C)

A130 Control unit SG1577

A131 Heater thermo 90ST

Plastic fuel tank

- 60 -

Index A A1.............. 11 A5.............. 11 A9................ 7 A10.............. 8 A11............ 13 A12............ 13 A13............ 46 A14............ 46 A15............ 13 A51............ 13 A60............ 13 A61............ 33 A62............ 14 A68_B1...... 34 A68_Y1...... 34 A68_Y2...... 34 A69............ 33 A70............ 15 A71............ 15 A77*........... 41 A100.......... 14 A103.......... 46 A103_4...... 46 A103_7...... 46 A104.......... 46 A112.......... 59 A130.......... 60 A131.......... 60 A145.......... 10 A150_E........ 5 A150_M1..... 5 A150_M2..... 5 A151_E........ 5 A151_M1..... 5 A151_M2..... 5 AF0............ 12 AF1............ 16

AF2............ 16 AF3............ 16 AF4............ 16 AF5............ 16 AF6............ 16 AF7............ 16 AF8............ 16 AF9............ 16 AF24.......... 58 AF24_F1.... 58 AF24_F2.... 58

B B5.............. 17 B6.............. 17 B7.............. 17 B8.............. 17 B9.............. 17 B11*........... 53 B12*........... 53 B13*........... 53 B14*........... 53 B28............ 37 B29............ 33 B30............ 11 B31............ 28 B32............ 28 B33............ 29 B35............ 25 B35_x........ 25 B36............ 25 B36_x........ 25 B37............ 27 B38............ 26 B47............ 30 B47_x........ 30 B47_Y1...... 30 B48............ 31 B50............ 45

B51............ 45 B52............ 45 B70............ 32 B100.......... 52 B141.......... 40 B142.......... 40 B143.......... 40 B144.......... 40

E E1................ 5 E2................ 5 E3................ 5 E4................ 5 E5................ 5 E6................ 5 E11.............. 6 E12.............. 6 E20.............. 9 E21.............. 9 E22.............. 9 E230.......... 23 E25.............. 5 E26.............. 5 E27.............. 5 E28.............. 5 E40.............. 5 E41.............. 7 E50.............. 5 E51.............. 8 E60.............. 7 E61.............. 7 E62.............. 7 E63.............. 7 E64.............. 7 E75.............. 6 E80.............. 8 E81.............. 8 E82.............. 8

LTM 1100-4.1 from 063 353 to 063 448

E83.............. 8 E84.............. 8 E95.............. 6 E100............ 7 E101............ 8 E102............ 7 E103............ 8 E128_E1...... 6 E128_E2...... 6 E128_E3...... 6 E128_E4...... 6 E128_E5/E6 6 E128_E7...... 6 E128_E8...... 6 E129_E1...... 6 E129_E2...... 6 E129_E3...... 6 E129_E4...... 6 E129_E5/E6 6 E129_E7...... 6 E129_E8...... 6 E200............ 5 E204.......... 11 E231.......... 18

H

F

L17*........... 41

S

F79............ 12 F80............ 12 F81............ 12 F82............ 12

M

S1.............. 12 S4.............. 11 S5.............. 11 S12.............. 9 S13.............. 9 S14.............. 9 S15.............. 9 S16.............. 9 S17............ 11 S18............ 11 S19............ 11 S22..... 16, 34

G G1.............. 12 G2.............. 12 G6.............. 57 G7.............. 22

H4................ 9 H5................ 9 H51............ 50 H52............ 50

K K41*........... 15 K49............ 15 K50............ 15 K51*........... 15 K52*........... 15 K53............ 15 K54............ 15 K55............ 15 K56............ 15 K61*........... 15 K76*........... 15 K77*........... 15 K78*........... 15 K79*........... 15

L

M 1............ 22 M2............. 42 M9............. 10 M10........... 10 M11.............. 9 M12............. 9 M19........... 60 M20........... 10 M21........... 10 MP1........... 43 MP11......... 48

MP16......... 44 MP19/20.... 44 MP2........... 43 MP7........... 47 MP8........... 48

N N1.............. 52

P P10............ 11 P11............ 11 P14............ 11 P15............ 11 P30............ 21 P30_x........ 23 P31............ 26 P31_x........ 26

R R9.............. 24 R16............ 57 R25............ 14

UW-02 • BMK - Component overview

- 61 -

LTM 1100-4.1 from 063 353 to 063 448 S23............ 16 S30............ 37 S31............ 39 S33............ 39 S41............ 39 S42............ 39 S43............ 39 S44............ 39 S50............ 56 S51............ 55 S60............ 54 S61............ 54 S62............ 54 S63............ 54 S64............ 38 S65............ 38 S89............ 49 S90............ 48 S114.......... 17 S116.......... 17 S118.......... 43 S119.......... 44 S120.......... 27 S159*......... 10

U U1.............. 12

X X25............ 23 X29............ 34 X44............ 33 X45............ 33 X56............ 57 X64............ 11 X65............ 11 X90............ 13 X91............ 13

X92..... 13, 33 X93..... 13, 34

Y Y5.............. 44 Y9a............ 54 Y9b............ 54 Y10............ 55 Y11............ 55 Y12............ 56 Y13............ 56 Y16............ 55 Y17............ 55 Y18............ 56 Y19............ 56 Y20............ 19 Y24............ 19 Y25............ 19 Y40............ 20 Y41............ 20 Y42............ 20 Y43............ 20 Y44............ 20 Y49............ 17 Y50............ 35 Y51*........... 19 Y52............ 19 Y53............ 24 Y64............ 19 Y65............ 19 Y66............ 19 Y80a.......... 51 Y80b.......... 51 Y81a.......... 51 Y81b.......... 51 Y82a.......... 51 Y82b.......... 51 Y83a.......... 51

Y83b.......... 51 Y84a.......... 50 Y84b.......... 50 Y85a.......... 50 Y85b.......... 50 Y86a.......... 50 Y86b.......... 50 Y87a.......... 50 Y87b.......... 50 Y102a........ 17 Y102b........ 17 Y107.......... 10 Y108.......... 10 Y109.......... 10 Y220.......... 49 Y221.......... 49 Y222.......... 49 Y225.......... 44 Y226.......... 49 Y231.......... 48 Y232.......... 48

UW-02 • BMK - Component overview

- 62 -