DOWNLOAD PDF : Kawasaki Wheel Loader 80ZV-2 Parts Manual 93309-00320

93309-00320 January 2007

PARTS CATALOG WHEEL LOADER

80ZV-2

HOT SLAG SPEC. Powered by CUMMINS QSC8.3 Engine Serial No. 80C5-5001 ∼

• Before Use • Chassis No. and Manufacturer’s Serial No. • CONTENTS II • PARTS NAME INDEX • 80ZV-2 <HOT SLAG SPEC.> • CHASSIS AND ELECTRICAL SYSTEM FUEL TANK GROUP .....................................................................................

1

OIL TANK GROUP........................................................................................

3

FLOOR BOARD GROUP ...............................................................................

5

STEP & HANDRAIL GROUP ..........................................................................

7

REAR GRILLE GROUP .................................................................................

9

COVER MOUNT ..........................................................................................

11

ELECTRICAL WIRING - FRONT CHASSIS ........................................................

15

ELECTRICAL WIRING - REAR CHASSIS ..........................................................

17

ELECTRICAL WIRING - FLOOR BOARD ..........................................................

21

SWITCH MOUNT <FOR EMERGENCY E/G STOP> ............................................

25

• POWER SYSTEM RADIATOR MOUNT ......................................................................................

29

RADIATOR .................................................................................................

31

WATER LINE ...............................................................................................

33

PRECLEANER MOUNT .................................................................................

35

FILTER MOUNT <E/G BYPASS> .....................................................................

37

• BRAKE SYSTEM BRAKE LINE - FRONT CHASSIS <SECONDARY BR ...........................................

39

BRAKE LINE - FLOOR BOARD<HOSE> ...........................................................

41

BRAKE LINE - REAR CHASSIS ......................................................................

45

BRAKE LINE - REAR AXLE ............................................................................

49

BRAKE LINE - REAR CHASSIS <P/BRAKE OVERR ............................................

51

VALVE MOUNT <P/BRAKE OVERRIDE> ...........................................................

53

LABEL MOUNT <P/BRAKE OVERRIDE> ..........................................................

57

ACCUMULATOR MOUNT <P/BRAKE OVERRIDE> .............................................

59

ACCUMULATOR <P/BRAKE OVERRIDE> .........................................................

61

• LOADING HYDRAULIC SYSTEM LOADING HYDRAULIC LINE - FRONT CHASSIS................................................

63

LOADING HYDRAULIC LINE - BOOM ..............................................................

65

LOADING HYDRAULIC LINE - REAR CHASSIS<FO ............................................

67

PILOT HYDRAULIC LINE - ORBITROL<TM> .....................................................

69

• BUCKET,ACCESSORIES,ETC, MARKING GROUP .......................................................................................

73

• CAB<OPTION> MIRROR GROUP .........................................................................................

75

WINDOW GLASS MOUNT .............................................................................

77

CAB ACCESSORIES MOUNT.........................................................................

81

AIR DUCT MOUNT .......................................................................................

83

• PARTS NO. INDEX.........................................................................................

86

1. The chassis No. and the manufacturer’s serial No. are marked in the following positions:

2. The chassis No. and the manufacturer’s serial No. marked on the machine are indicated in this parts catalog as follows:

Serial No. shown in parts catalog

Chassis No.

Manufacturer’s serial No.

5001

80C5-5001

80C5-5001

FUEL TANK GROUP .................p.1

OIL TANK GROUP .................p.3

FLOOR BOARD GROUP .................p.5

STEP & HANDRAIL GROUP .................p.7

REAR GRILLE GROUP .................p.9

COVER MOUNT ...............p.11

COVER MOUNT ...............p.12

ELECTRICAL WIRING FRONT CHASSIS ...............p.15

ELECTRICAL WIRING REAR CHASSIS ...............p.17

ELECTRICAL WIRING REAR CHASSIS ...............p.18

ELECTRICAL WIRING REAR CHASSIS ...............p.19

ELECTRICAL WIRING FLOOR BOARD ...............p.21

ELECTRICAL WIRING FLOOR BOARD ...............p.22

SWITCH MOUNT (FOR EMERGENCY E/G STOP) ...............p.25

SWITCH MOUNT (FOR EMERGENCY E/G STOP) ...............p.26

RADIATOR MOUNT ...............p.29

RADIATOR ...............p.31

WATER LINE ...............p.33

PRECLEANER MOUNT ...............p.35

FILTER MOUNT (E/G BYPASS) ...............p.37

BRAKE LINE - FRONT CHASSIS (SECONDARY BRAKE) ...............p.39

BRAKE LINE - FLOOR BOARD(HOSE) ...............p.41

BRAKE LINE - FLOOR BOARD(HOSE) ...............p.42

BRAKE LINE - REAR CHASSIS ...............p.45

BRAKE LINE - REAR CHASSIS ...............p.46

BRAKE LINE - REAR AXLE ...............p.49

BRAKE LINE - REAR CHASSIS (P/BRAKE OVERRIDE) ...............p.51

VALVE MOUNT (P/BRAKE OVERRIDE) ...............p.53

VALVE MOUNT (P/BRAKE OVERRIDE) ...............p.54

LABEL MOUNT (P/BRAKE OVERRIDE) ...............p.57

ACCUMULATOR MOUNT (P/BRAKE OVERRIDE) ...............p.59

ACCUMULATOR (P/BRAKE OVERRIDE) ...............p.61

LOADING HYDRAULIC LINE - FRONT CHASSIS ...............p.63

LOADING HYDRAULIC LINE - BOOM ...............p.65

LOADING HYDRAULIC LINE - REAR CHASSIS(FOR PUMP) ...............p.67

PILOT HYDRAULIC LINE ORBITROL(TM) ...............p.69

PILOT HYDRAULIC LINE ORBITROL(TM) ...............p.70

MARKING GROUP ...............p.73

MIRROR GROUP ...............p.75

WINDOW GLASS MOUNT ...............p.77

WINDOW GLASS MOUNT ...............p.78

CAB ACCESSORIES MOUNT ...............p.81

AIR DUCT MOUNT ...............p.83

PARTS NAME INDEX A

B

C

D F

G H

I K L M N

P

R

S

PART NAME ACCUMULATOR ASSY ADAPTER ADAPTER,ELBOW ADAPTER,ELBOW UNIO ADAPTER,TEE AXLE ASSY,FRONT BAND BAND,HOSE BLOCK BOARD ASSY,FLOOR BOLT BOLT ASSY BOLT SET BOLT,FLANGED BOSS BRACKET BUSHING,ELASTIC CABLE CABLE ASSY CAP CAP,TERMINAL CARTRIDGE ASSY CATCH CATCH ASSY CLAMP CLAMP,HOSE CONNECTOR CORE ASSY COVER COVER ASSY DIODE DUCT FAN ASSY FILTER FILTER ASSY,LINE FRAME GASKET GLASS,WINDOW HINGE HOLDER HOLDER,HOSE HOLDER,PIPE HOLDER,SPRING HOSE,AIR HOSE,HIGH PRESSURE INSULATOR KNOB LABEL LABEL,WARNING MIRROR NUT NUT,FLANGED NUT,SELF-LOCKING PACKING PIN,SPLIT PISTON PLATE PLATE,NAME PLUG PROTECTOR RADIATOR ASSY RIB RING RING,BACK-UP RING,O ROPE,WIRE SCREW SCREW,BLEED SEAL

PAGE 60,62 52,55,60 52,55 52,60 52 13 60 16,82 55 6 10,13 32 32 6,10,13,27,36,38,50,52 ...

50,82 13,27,38,55,60 16,27,38,52,66,82 20 16,20,23,27,82 20,32,62 20 38 10 10 66 16,20,23,34,43,64,68,71 ...

16,20,23 32 13,38 10 20,23 36,82 82 82 38 10 32,82 79 10,13 16 52 40,43,52,71 16 82 40,43,47,50,52,64,66,71 34,43,68,71,84 55 27,58,74 58 76 10,16 10,52,82 60 32 10 62 2,4,6,10,13,27,32,38,50 ...

62 32 62 30,32 32 62 62 52,55,60,62 8 10,16,62 55 62

S

T

V W

PART NAME SEAL KIT SHEET,RUBBER SOLENOID SPACER STAY STAY ASSY STOPPER STRIP, SEAL SUPPORT ASSY SWITCH,BUTTON TANK ASSY TAPE,INSULATION TERMINAL TUBE,SPIRAL VALVE ASSY VALVE,CHECK WASHER,PLANE WASHER,SPRING

PAGE 55,62 10,60 55 10 76 10 10 79 32 27 32 76,84 20,23 16 55,62 52,55 10,13,16,36,38,60,66 10,16

GJB-111

FUEL TANK GROUP

-1-

FUEL TANK GROUP

GJB-111

SYMPART NUMBER BOL 21A 41712-24580 22A 41620-35140 23A 41620-35150 24A 41620-35160 25A 41620-35170

PART NAME PLATE PLATE PLATE PLATE PLATE

UNIT Q,TY 1 1 1 1 1

SERIAL (A) (B) 5116 5116 5116 5116 5116 -

-2-

N P D (A)

(B)

REMARKS (C) (D)

REMARK

GJB-113

OIL TANK GROUP

-3-

OIL TANK GROUP

GJB-113

SYMPART NUMBER BOL 21A 41620-35230 22A 41620-35240 23A 41711-44060 24A 41711-44050 41A 41711-45580

PART NAME PLATE PLATE PLATE PLATE PLATE

UNIT Q,TY 1 1 1 1 1

SERIAL (A) (B) 5116 5116 5116 5116 5116 -

-4-

N P D (A)

(B)

REMARKS (C) (D)

REMARK

GJB-115

FLOOR BOARD GROUP

-5-

FLOOR BOARD GROUP

GJB-115

SYMPART NUMBER BOL 21A 41641-51660 22A 41641-48300 23A 41619-47120 24A 61802-10016 25A 03501-52150 26A 03501-62320

PART NAME PLATE PLATE PLATE BOLT,FLANGED PLATE BOARD ASSY,FLOOR

UNIT Q,TY 1 1 4 11 1 1

SERIAL (A) (B) 5116 5116 5116 5116 5116 5116 -

-6-

N P D (A)

(B)

REMARKS (C) (D)

REMARK

GJB-125

STEP & HANDRAIL GROUP

-7-

STEP & HANDRAIL GROUP

GJB-125

SYMPART NUMBER BOL 21A 45785-20270 22A 45785-20300

PART NAME ROPE,WIRE ROPE,WIRE

UNIT Q,TY 4 2

SERIAL (A) (B) 5116 5116 -

-8-

N P D (A)

(B)

REMARKS (C) (D)

REMARK

GJB-131

REAR GRILLE GROUP

-9-

REAR GRILLE GROUP

GJB-131

SYMPART NUMBER BOL 21A 31231-21420 22A 32151-60100 23A 32150-20440 24A 40600-42720 25A 35211-60170 26A 63002-02016 27A 35440-20960 28A 43900-24420 29A 35440-20230 30A 31231-21430 31A 35700-20230 32A 62480-21101 33A 61802-08020 34A 62701-40081 35A 61802-08025 36A 62480-21081 37A 62256-51416 38A 62401-81041 39A 62701-20041 40A 62721-04100 41A 61802-12050 61A 33713-28460 62A 33713-28470 63A 33713-28480 65A 41620-41550 66A 41620-41560 67A 39890-70040

PART NAME COVER ASSY CATCH ASSY CATCH FRAME STAY ASSY PIN,SPLIT STOPPER BOLT STOPPER COVER ASSY SPACER NUT,FLANGED BOLT,FLANGED WASHER,PLANE BOLT,FLANGED NUT,FLANGED SCREW NUT WASHER,PLANE WASHER,SPRING BOLT,FLANGED SHEET,RUBBER SHEET,RUBBER SHEET,RUBBER PLATE PLATE HINGE

UNIT Q,TY 1 1 1 1 1 2 1 1 1 1 4 2 4 4 4 10 1 1 1 1 4 2 2 2 2 2 3

SERIAL (A) (B) 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 -

- 10 -

N P D (A)

(B)

REMARKS (C) (D)

REMARK

Y01

WELDING WELDING

01

WELDING

GJB-135

COVER MOUNT

- 11 -

GJB-135

COVER MOUNT

- 12 -

COVER MOUNT

GJB-135

SYMPART NUMBER BOL 21A 41620-53800 22A 61033-12030 23A 62710-18121 24A 61033-10020 25A 62710-18101 26A 61802-12030 27A 62710-18121 28A 31200-41090 29A 03501-60150 31A 41620-47950 44A 39890-22400 45A 41609-48820 46A 41621-21170 47A 41621-21170 48A 39890-20930-7 61A 41612-50740-7 62A 61033-12035 63A 61033-12030 64A 62710-18121 65A 31205-56780 66A 61033-12035 67A 62710-18121 81A 39890-20930-7 82A 39890-20930-7 83A 40900-55990 84A 41611-24960-7 85A 41712-21120

PART NAME PLATE BOLT WASHER,PLANE BOLT WASHER,PLANE BOLT,FLANGED WASHER,PLANE COVER AXLE ASSY,FRONT PLATE HINGE PLATE PLATE PLATE HINGE PLATE BOLT BOLT WASHER,PLANE COVER BOLT WASHER,PLANE HINGE HINGE BRACKET PLATE PLATE

UNIT Q,TY 1 12 12 4 4 4 4 1 1 1 1 2 4 4 2 1 4 3 7 1 10 10 2 2 2 3 2

SERIAL (A) (B) 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 -

- 13 -

N P D (A) (B) Y01

REMARKS (C) (D)

REMARK

Y02

01

WELDING WELDING WELDING WELDING

02

WELDING

Y03

Y04

03

WELDING

04 WELDING WELDING WELDING WELDING

GJB-171

ELECTRICAL WIRING - FRONT CHASSIS

- 15 -

GJB-171

SYMPART NUMBER BOL 21A 32923-70120 22A 32923-70140 24A 69002-05200-7 25A 43550-60100 26A 43571-60040 27A 43571-60050 28A 40850-20340 29A 65801-31160 30A 65801-31060 31A 69081-23000 32A 33193-54570 33A 33300-20250 34A 62401-81101 35A 62721-10100 36A 46011-21650 37A 62256-51610 38A 62721-06100 39A 62401-81081 40A 46011-21640 41A 62721-08100 42A 33193-58410

ELECTRICAL WIRING - FRONT CHASSIS PART NAME CLAMP,HOSE CLAMP,HOSE BAND,HOSE HOLDER HOLDER,SPRING HOLDER,SPRING BUSHING,ELASTIC BUSHING,ELASTIC BUSHING,ELASTIC TUBE,SPIRAL CABLE ASSY CONNECTOR NUT WASHER,SPRING WASHER,PLANE SCREW WASHER,SPRING NUT WASHER,PLANE WASHER,SPRING CABLE ASSY

UNIT Q,TY 6 12 1 3 1 1 2 2 2 1 M 1 1 1 1 2 5 5 2 4 2 1

SERIAL (A) (B) 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 -

- 16 -

N P D (A)

(B)

REMARKS (C) (D)

REMARK

FR M8 L=202

DT 2,3 POLE DT 6 POLE DT 8 POLE

L= 1000 FRONT CHASSIS

GJB-173

ELECTRICAL WIRING - REAR CHASSIS

- 17 -

GJB-173

ELECTRICAL WIRING - REAR CHASSIS

- 18 -

GJB-173

ELECTRICAL WIRING - REAR CHASSIS

- 19 -

GJB-173

SYMPART NUMBER BOL 21A 32923-70140 22A 32923-70150 23A 32923-70210 24A 33193-57270 25A 33193-57280 26A 33193-22680 27A 33190-34330 28A 33190-42900 29A 33193-58420 30A 33193-58430 31A 33193-58440 32A 33193-58450 33A 33190-43530 34A 33190-43540 35A 33190-43550 36A 33190-43560 37A 33190-43570 38A 33190-43580 39A 33190-43590 40A 33190-43600 41A 33193-58460 42A 33190-43610 61A 32215-70060 62A 32215-70070 63A 32215-70050 64A 32215-70150 65A 32215-20050 66A 32215-20040 67A 32215-20050 68A 32210-70360 69A 32215-20040 70A 32210-70360 71A 32215-70070 72A 32215-70070 73A 32210-70450 74A 32215-70040 81A 33300-70050 82A 35930-70010 83A 36405-70020

ELECTRICAL WIRING - REAR CHASSIS PART NAME CLAMP,HOSE CLAMP,HOSE CLAMP,HOSE CABLE ASSY CABLE ASSY CABLE ASSY CABLE CABLE CABLE ASSY CABLE ASSY CABLE ASSY CABLE ASSY CABLE CABLE CABLE CABLE CABLE CABLE CABLE CABLE CABLE ASSY CABLE CAP,TERMINAL CAP,TERMINAL CAP,TERMINAL CAP,TERMINAL CAP,TERMINAL CAP,TERMINAL CAP,TERMINAL CAP CAP,TERMINAL CAP CAP,TERMINAL CAP,TERMINAL CAP CAP,TERMINAL CONNECTOR TERMINAL DIODE

UNIT Q,TY 39 10 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 2 2 1 2 1

SERIAL (A) (B) 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 -

- 20 -

N P D (A)

(B)

REMARKS (C) (D)

REMARK

L=202 L=382 L=397 REAR GRILL E/G ROOM WORKING LAMP E/G GROUND AIR HEATER

GJB-175

ELECTRICAL WIRING - FLOOR BOARD

- 21 -

GJB-175

ELECTRICAL WIRING - FLOOR BOARD

- 22 -

GJB-175

SYMPART NUMBER BOL 21A 32923-70140 22A 32923-70150 23A 33193-57300 24A 33193-54520 25A 33193-54530 41A 33300-70050 42A 35930-70010 43A 36405-70020

ELECTRICAL WIRING - FLOOR BOARD PART NAME CLAMP,HOSE CLAMP,HOSE CABLE ASSY CABLE ASSY CABLE ASSY CONNECTOR TERMINAL DIODE

UNIT Q,TY 20 6 1 1 1 1 2 1

SERIAL (A) (B) 5116 5116 5116 5116 5116 5116 5116 5116 -

- 23 -

N P D (A)

(B)

REMARKS (C) (D)

REMARK

L=202 L=382 FLOOR BOARD STARTER SWITCH SETUP SWITCH

GJB-179

SWITCH MOUNT (FOR EMERGENCY E/G STOP)

- 25 -

GJB-179

SWITCH MOUNT (FOR EMERGENCY E/G STOP)

- 26 -

GJB-179

SYMPART NUMBER BOL 21A 35055-20200 22A 41751-32670 23A 44770-51920 24A 65801-16016 25A 33193-46600 26A 03501-82890 27A 33193-46590 28A 03501-82910 29A 61802-06016 41A 40902-49370

SWITCH MOUNT (FOR EMERGENCY E/G STOP) PART NAME SWITCH,BUTTON PLATE LABEL BUSHING,ELASTIC CABLE ASSY CABLE ASSY CABLE ASSY PLATE BOLT,FLANGED BRACKET

UNIT Q,TY 1 1 1 1 1 1 1 1 2 1

SERIAL (A) (B) 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 -

- 27 -

N P D (A)

(B)

REMARKS (C) (D)

REMARK

GJB-231

RADIATOR MOUNT

- 29 -

RADIATOR MOUNT

GJB-231

SYMPART NUMBER BOL 21A 44721-64260

PART NAME RADIATOR ASSY

UNIT Q,TY 1

SERIAL (A) (B) 5116 -

- 30 -

N P D (A)

(B)

REMARKS (C) (D) REF.235

REMARK

GJB-235

RADIATOR

- 31 -

RADIATOR

GJB-235

SYMPART NUMBER BOL 000A 44721-64260 21A 32210-71610 22A 41530-74570 23A 33281-72280 41A 36201-70070 42A 36201-70080 43A 33610-70620 44A 33610-70630 45A 45090-70020 46A 49620-70140 47A 41611-70550 48A 41611-70560 49A 41611-70440 50A 41600-70440 51A 43925-70170 52A 43925-70210 53A 31990-71870 54A 39600-72000 55A 39600-72490

PART NAME RADIATOR ASSY CAP PLUG CORE ASSY TANK ASSY TANK ASSY SUPPORT ASSY SUPPORT ASSY RIB BOLT ASSY PLATE PLATE PLATE PLATE BOLT SET BOLT SET GASKET PACKING PACKING

UNIT Q,TY 1 1 2 1 1 1 1 1 4 16 4 4 4 4 60 24 2 2 4

SERIAL (A) (B) 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 -

- 32 -

N P D (A)

Y01 01 01 01 01 01 01 01 01 01 01 01 01 01 01 01

(B)

REMARKS (C) (D)

REMARK

GJB-237

WATER LINE

- 33 -

WATER LINE

GJB-237

SYMPART NUMBER BOL 21A 32923-70140 22A 32923-70150 23A 30610-21700 24A 30610-21710 25A 30610-21720

PART NAME CLAMP,HOSE CLAMP,HOSE INSULATOR INSULATOR INSULATOR

UNIT Q,TY 12 24 1 1 1

SERIAL (A) (B) 5116 5116 5116 5116 5116 -

- 34 -

N P D (A)

(B)

REMARKS (C) (D) L=202 L=382

REMARK

GJB-242

PRECLEANER MOUNT

- 35 -

PRECLEANER MOUNT

GJB-242

SYMPART NUMBER BOL 21A 61802-10025 22A 46011-20190 23A 36430-24430

PART NAME BOLT,FLANGED WASHER,PLANE DUCT

UNIT Q,TY 6 6 1

SERIAL (A) (B) 5116 5116 5116 -

- 36 -

N P D (A)

C

(B)

REMARKS (C) (D)

REMARK

GJB-257

FILTER MOUNT (E/G BYPASS)

- 37 -

GJB-257

SYMPART NUMBER BOL 21A 31205-57830 41A 61802-10020 61A 61802-10020 62A 40337-60480 63A 40902-47390 64A 41607-30360 65A 40850-20060 66A 46011-20630 67A 61275-06020 68A 61802-10040 69A 62722-03100 81A 31115-70010

FILTER MOUNT (E/G BYPASS) PART NAME COVER BOLT,FLANGED BOLT,FLANGED FILTER ASSY,LINE BRACKET PLATE BUSHING,ELASTIC WASHER,PLANE BOLT(UNIFY) BOLT,FLANGED WASHER,SPRING CARTRIDGE ASSY

UNIT Q,TY 1 2 4 1 1 1 2 2 4 2 4 1

SERIAL (A) (B) 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 -

- 38 -

N P D (A)

(B)

REMARKS (C) (D)

REMARK

GJB-503

BRAKE LINE - FRONT CHASSIS (SECONDARY BRAKE)

- 39 -

GJB-503

SYMPART NUMBER BOL 21A 72001-12500 22A 72001-11800 23A 43113-47540 24A 43113-47550

BRAKE LINE - FRONT CHASSIS (SECONDARY BRAKE) PART NAME HOLDER,PIPE HOLDER,PIPE HOSE,HIGH PRESSURE HOSE,HIGH PRESSURE

UNIT Q,TY 1 1 1 1

SERIAL (A) (B) 5116 5116 5116 5116 -

- 40 -

N P D (A)

(B)

REMARKS (C) (D) D=25 D=18

REMARK

GJB-506

BRAKE LINE - FLOOR BOARD(HOSE)

- 41 -

GJB-506

BRAKE LINE - FLOOR BOARD(HOSE)

- 42 -

GJB-506

SYMPART NUMBER BOL 21A 43573-20460 22A 43113-55510 23A 43113-55520 24A 43113-51560 41A 32923-70150 42A 30610-21740

BRAKE LINE - FLOOR BOARD(HOSE) PART NAME HOLDER,PIPE HOSE,HIGH PRESSURE HOSE,HIGH PRESSURE HOSE,HIGH PRESSURE CLAMP,HOSE INSULATOR

UNIT Q,TY 9 1 1 2 2 1

SERIAL (A) (B) 5116 5116 5116 5116 5116 5116 -

- 43 -

N P D (A)

(B)

REMARKS (C) (D)

L=382

REMARK

GJB-511

BRAKE LINE - REAR CHASSIS

- 45 -

GJB-511

BRAKE LINE - REAR CHASSIS

- 46 -

GJB-511

SYMPART NUMBER BOL 41A 43113-55550 61A 43113-46640 62A 43113-55640 63A 43113-55650 64A 43113-55610 65A 43113-55660

BRAKE LINE - REAR CHASSIS PART NAME HOSE,HIGH PRESSURE HOSE,HIGH PRESSURE HOSE,HIGH PRESSURE HOSE,HIGH PRESSURE HOSE,HIGH PRESSURE HOSE,HIGH PRESSURE

UNIT Q,TY 1 2 1 1 1 1

SERIAL (A) (B) 5116 5116 5116 5116 5116 5116 -

- 47 -

N P D (A)

(B)

REMARKS (C) (D)

REMARK

GJB-514

BRAKE LINE - REAR AXLE

- 49 -

BRAKE LINE - REAR AXLE

GJB-514

SYMPART NUMBER BOL 21A 43113-55540 41A 41609-48840 42A 41710-20760 43A 61802-10016 61A 43780-42560

PART NAME HOSE,HIGH PRESSURE PLATE PLATE BOLT,FLANGED BOSS

UNIT Q,TY 1 1 1 4 4

SERIAL (A) (B) 5116 5116 5116 5116 5116 -

- 50 -

N P D (A)

(B)

REMARKS (C) (D)

REMARK

GJB-592

BRAKE LINE - REAR CHASSIS (P/BRAKE OVERRIDE)

- 51 -

GJB-592

SYMPART NUMBER BOL 41A 88201-06706 42A 88241-07206 43A 72001-11500 44A 72010-34000 45A 65801-63016 46A 72001-12500 47A 72010-37000 48A 38554-20130 49A 30246-25000 50A 72001-11800 51A 72010-31000 52A 88241-07104 53A 30242-20150 54A 61802-08020 55A 62480-21081 56A 43113-55800 57A 43113-41050 58A 43113-55820 59A 43113-55830 60A 43113-55840 61A 43113-55850 71A 65210-12014 73A 65210-12011

BRAKE LINE - REAR CHASSIS (P/BRAKE OVERRIDE) PART NAME ADAPTER ADAPTER,ELBOW HOLDER,PIPE HOLDER,HOSE BUSHING,ELASTIC HOLDER,PIPE HOLDER,HOSE VALVE,CHECK ADAPTER,TEE HOLDER,PIPE HOLDER,HOSE ADAPTER,ELBOW ADAPTER,ELBOW UNIO BOLT,FLANGED NUT,FLANGED HOSE,HIGH PRESSURE HOSE,HIGH PRESSURE HOSE,HIGH PRESSURE HOSE,HIGH PRESSURE HOSE,HIGH PRESSURE HOSE,HIGH PRESSURE RING,O RING,O

UNIT Q,TY 1 1 24 6 1 2 3 1 1 1 2 1 1 9 23 1 1 1 1 1 1 1 1

SERIAL (A) (B) 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 -

- 52 -

N P D (A) (B) Y01 Y01

REMARKS (C) (D)

D=15 D=34

D=25 D=37

Y02 D=18 D=31

Y02

01 02

REMARK

GJB-593

VALVE MOUNT (P/BRAKE OVERRIDE)

- 53 -

GJB-593

VALVE MOUNT (P/BRAKE OVERRIDE)

- 54 -

GJB-593

SYMPART NUMBER BOL 21A 61802-10080 41A 88201-06706 42A 88241-07106 61A 41410-35470 62A 38511-71470 63A 35910-70260 64A 37810-60200 65A 65210-12014 81A 49327-72080 102A 40902-49400 121A 61802-06060 141A 38554-20110 142A 30241-26180 143A 30241-21330 144A 35107-70010 145A 30230-22310 161A 65210-12028 162A 65210-12018 181A 41609-29140

VALVE MOUNT (P/BRAKE OVERRIDE) PART NAME BOLT,FLANGED ADAPTER ADAPTER,ELBOW BLOCK VALVE ASSY SOLENOID KNOB RING,O SEAL KIT BRACKET BOLT,FLANGED VALVE,CHECK ADAPTER,ELBOW ADAPTER,ELBOW SCREW,BLEED ADAPTER RING,O RING,O PLATE

UNIT Q,TY 4 1 2 1 1 1 1 1 1 1 2 1 1 1 1 1 2 1 1

SERIAL (A) (B) 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 -

- 55 -

N P D (A)

(B)

REMARKS (C) (D)

Y01 Y01 Y02

01 02

Y03 Y04 Y04 Y04 03 04

REMARK

GJB-595

LABEL MOUNT (P/BRAKE OVERRIDE)

- 57 -

GJB-595

SYMPART NUMBER BOL 21A 44770-52340 22A 44787-24500

LABEL MOUNT (P/BRAKE OVERRIDE) PART NAME LABEL LABEL,WARNING

UNIT Q,TY 1 1

SERIAL (A) (B) 5116 5116 -

- 58 -

N P D (A)

(B)

REMARKS (C) (D)

REMARK

GJB-597

ACCUMULATOR MOUNT (P/BRAKE OVERRIDE)

- 59 -

GJB-597

SYMPART NUMBER BOL 21A 61802-12020 41A 30100-60820 42A 40902-47690 43A 38670-21850 44A 30230-22080 45A 33713-22540 46A 30242-20360 47A 88031-06121 48A 62701-40121-7 61A 65231-00081 81A 41712-26010

ACCUMULATOR MOUNT (P/BRAKE OVERRIDE) PART NAME BOLT,FLANGED ACCUMULATOR ASSY BRACKET BAND ADAPTER SHEET,RUBBER ADAPTER,ELBOW UNIO NUT,SELF-LOCKING WASHER,PLANE RING,O PLATE

UNIT Q,TY 4 1 1 2 1 2 1 4 4 1 2

SERIAL (A) (B) 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 -

- 60 -

N P D (A)

(B)

REMARKS (C) (D)

REMARK

Y01

01 WELDING

GJB-598

ACCUMULATOR (P/BRAKE OVERRIDE)

- 61 -

GJB-598

SYMPART NUMBER BOL 000A 30100-60820 21A 32210-72720 22A 32210-72730 23A 39960-72610 24A 45200-71640 25A 38511-71550-7 26A 48979-70080 27A 41678-70040-7 28A 48979-70070 29A 35100-72320 30A 49327-74340 41A 47131-77330 42A 34000-71050 43A 47194-71760 44A 47194-71770 61A 47131-75760-7

ACCUMULATOR (P/BRAKE OVERRIDE) PART NAME ACCUMULATOR ASSY CAP CAP PISTON RING VALVE ASSY PROTECTOR PLATE,NAME PROTECTOR SCREW SEAL KIT RING,O SEAL RING,BACK-UP RING,BACK-UP RING,O

UNIT Q,TY 1 1 1 1 2 1 1 1 1 2 1 1 2 2 2 1

SERIAL (A) (B) 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 -

- 62 -

N P D (A)

(B)

Y01

QK1 K1 K1 K1 K1 01 K1

REMARKS (C) (D)

REMARK

GJB-701

LOADING HYDRAULIC LINE - FRONT CHASSIS

- 63 -

GJB-701

SYMPART NUMBER BOL 21A 32923-20070 22A 43113-47460

LOADING HYDRAULIC LINE - FRONT CHASSIS PART NAME CLAMP,HOSE HOSE,HIGH PRESSURE

UNIT Q,TY 8 2

SERIAL (A) (B) 5116 5116 -

- 64 -

N P D (A)

(B)

REMARKS (C) (D)

REMARK

GJB-702

LOADING HYDRAULIC LINE - BOOM

- 65 -

GJB-702

SYMPART NUMBER BOL 21A 32920-70180 22A 62710-18101 23A 61802-10090 24A 43113-46570 25A 43113-47470 26A 43113-49730 27A 43113-47480 28A 40850-70590

LOADING HYDRAULIC LINE - BOOM PART NAME CLAMP WASHER,PLANE BOLT,FLANGED HOSE,HIGH PRESSURE HOSE,HIGH PRESSURE HOSE,HIGH PRESSURE HOSE,HIGH PRESSURE BUSHING,ELASTIC

UNIT Q,TY 2 4 4 2 1 2 1 2

SERIAL (A) (B) 5116 5116 5116 5116 5116 5116 5116 5116 -

- 66 -

N P D (A)

(B)

REMARKS (C) (D)

REMARK

GJB-715

LOADING HYDRAULIC LINE - REAR CHASSIS(FOR PUMP)

- 67 -

GJB-715

LOADING HYDRAULIC LINE - REAR CHASSIS(FOR PUMP)

SYMPART NUMBER BOL 21A 32923-70150 22A 30610-21730

PART NAME CLAMP,HOSE INSULATOR

UNIT Q,TY 4 2

SERIAL (A) (B) 5116 5116 -

- 68 -

N P D (A)

(B)

REMARKS (C) (D) L=382

REMARK

GJB-744

PILOT HYDRAULIC LINE - ORBITROL(TM)

- 69 -

GJB-744

PILOT HYDRAULIC LINE - ORBITROL(TM)

- 70 -

GJB-744

SYMPART NUMBER BOL 21A 72001-12000 22A 43113-53290 23A 43113-55570 24A 43113-55580 25A 43113-55590 26A 43113-55600 27A 43113-55610 28A 43113-55620 41A 30610-21750 42A 30610-21760 43A 32923-70150

PILOT HYDRAULIC LINE - ORBITROL(TM) PART NAME HOLDER,PIPE HOSE,HIGH PRESSURE HOSE,HIGH PRESSURE HOSE,HIGH PRESSURE HOSE,HIGH PRESSURE HOSE,HIGH PRESSURE HOSE,HIGH PRESSURE HOSE,HIGH PRESSURE INSULATOR INSULATOR CLAMP,HOSE

UNIT Q,TY 1 1 1 1 1 1 1 1 1 1 4

SERIAL (A) (B) 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 -

- 71 -

N P D (A)

(B)

REMARKS (C) (D) D=20

L=382

REMARK

GJB-811

MARKING GROUP

- 73 -

MARKING GROUP

GJB-811

SYMPART NUMBER BOL 21A 44841-21050

PART NAME LABEL

UNIT Q,TY 1

SERIAL (A) (B) 5116 -

- 74 -

N P D (A)

(B)

REMARKS (C) (D)

REMARK

GJB-921

MIRROR GROUP

- 75 -

MIRROR GROUP

GJB-921

SYMPART NUMBER BOL 21A 44340-70020 22A 03501-80950 23A 03501-80960 24A 37014-70040 25A 37014-70060

PART NAME MIRROR STAY STAY TAPE,INSULATION TAPE,INSULATION

UNIT Q,TY 2 1 1 1 1

SERIAL (A) (B) 5116 5116 5116 5116 5116 -

- 76 -

N P D (A)

(B)

REMARKS (C) (D)

REMARK

GJB-925

WINDOW GLASS MOUNT

- 77 -

GJB-925

WINDOW GLASS MOUNT

- 78 -

WINDOW GLASS MOUNT

GJB-925

SYMPART NUMBER BOL 41A 32011-22290-7 42A 32011-22300-7 43A 34041-25170 44A 34041-25180 45A 41609-21150 46A 41609-21160 47A 41609-21170 48A 41609-21180 49A 41609-21190 50A 41609-21200 51A 41609-21210 52A 41609-21220 53A 41751-26680 54A 41751-26690 55A 61802-06012 56A 61802-06016 71A 32011-21540-7 72A 32011-21550-7 91A 32011-22380-7 92A 32011-22390-7

PART NAME GLASS,WINDOW GLASS,WINDOW STRIP, SEAL STRIP, SEAL PLATE PLATE PLATE PLATE PLATE PLATE PLATE PLATE PLATE PLATE BOLT,FLANGED BOLT,FLANGED GLASS,WINDOW GLASS,WINDOW GLASS,WINDOW GLASS,WINDOW

UNIT Q,TY 1 2 1 2 2 4 2 2 6 2 2 2 1 1 24 20 1 2 1 2

SERIAL (A) (B) 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 -

- 79 -

N P D (A)

(B)

REMARKS (C) (D)

REMARK

GJB-929

CAB ACCESSORIES MOUNT

- 81 -

GJB-929

SYMPART NUMBER BOL 21A 40205-20040 22A 41620-37400 23A 61802-10025 24A 62480-21101 25A 61802-12020 44A 41619-55030 61A 40330-70640 62A 43780-24700 81A 36430-24290 82A 43111-22880 83A 69002-12700-7 84A 31990-25980 85A 61802-10020 101A 33193-48670 102A 65801-08016

CAB ACCESSORIES MOUNT PART NAME FAN ASSY PLATE BOLT,FLANGED NUT,FLANGED BOLT,FLANGED PLATE FILTER BOSS DUCT HOSE,AIR BAND,HOSE GASKET BOLT,FLANGED CABLE ASSY BUSHING,ELASTIC

UNIT Q,TY 1 1 6 6 4 2 1 6 1 1 2 1 4 1 1

SERIAL (A) (B) 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 5116 -

- 82 -

N P D (A) (B) Y01

REMARKS (C) (D)

REMARK

WELDING

01 WELDING

C

GJB-942

AIR DUCT MOUNT

- 83 -

AIR DUCT MOUNT

GJB-942

SYMPART NUMBER BOL 21A 30610-20790-7 22A 30610-20840-7 23A 30610-21340-7 24A 37014-70080-7 25A 32923-70150

PART NAME INSULATOR INSULATOR INSULATOR TAPE,INSULATION CLAMP,HOSE

UNIT Q,TY 1 1 1 1 14

SERIAL (A) (B) 5116 5116 5116 5116 5116 -

- 84 -

N P D (A)

(B)

REMARKS (C) (D)

REMARK

L=1600 L=11000 L=382

PARTS No. INDEX PART NUMBER 03501 -52150 -60150 -62320 -80950 -80960 -82890 -82910 30100 -60820 -60820 30230 -22080 -22310 30241 -21330 -26180 30242 -20150 -20360 30246 -25000 30610 -20790-7 -20840-7 -21340-7 -21700 -21710 -21720 -21730 -21740 -21750 -21760 31115 -70010 31200 -41090 31205 -56780 -57830 31231 -21420 -21430 31990 -25980 -71870 32011 -21540-7 -21550-7 -22290-7 -22300-7 -22380-7 -22390-7 32150 -20440 32151 -60100 32210 -70360 -70360 -70450 -71610 -72720 -72730 32215 -20040 -20040 -20050 -20050 -70040 -70050 -70060 -70070 -70070 -70070 -70150 32920 -70180 32923 -20070 -70120 -70140 -70140 -70140 -70140 -70150 -70150 -70150

PAGE-SYM 625A 1329A 626A 7622A 7623A 2726A 2728A 6041A 62- 000A 6044A 55- 145A 55- 143A 55- 142A 5253A 6046A 5249A 8421A 8422A 8423A 3423A 3424A 3425A 6822A 4342A 7141A 7142A 3841A 1328A 1365A 3829A 1021A 1030A 8284A 3253A 7971A 7972A 7941A 7942A 7991A 7992A 1023A 1022A 2068A 2070A 2073A 3221A 6221A 6222A 2066A 2069A 2065A 2067A 2074A 2063A 2061A 2062A 2071A 2072A 2064A 6621A 6421A 1621A 1622A 2021A 2321A 3421A 2022A 2322A 3422A

PART NUMBER 32923 -70150 -70150 -70150 -70150 -70210 33190 -34330 -42900 -43530 -43540 -43550 -43560 -43570 -43580 -43590 -43600 -43610 33193 -22680 -46590 -46600 -48670 -54520 -54530 -54570 -57270 -57280 -57300 -58410 -58420 -58430 -58440 -58450 -58460 33281 -72280 33300 -20250 -70050 -70050 33610 -70620 -70630 33713 -22540 -28460 -28470 -28480 34000 -71050 34041 -25170 -25180 35055 -20200 35100 -72320 35107 -70010 35211 -60170 35440 -20230 -20960 35700 -20230 35910 -70260 35930 -70010 -70010 36201 -70070 -70080 36405 -70020 -70020 36430 -24290 -24430 37014 -70040 -70060 -70080-7 37810 -60200 38511 -71470 -71550-7 38554 -20110 -20130

PAGE-SYM 4341A 6821A 7143A 8425A 2023A 2027A 2028A 2033A 2034A 2035A 2036A 2037A 2038A 2039A 2040A 2042A 2026A 2727A 2725A 82- 101A 2324A 2325A 1632A 2024A 2025A 2323A 1642A 2029A 2030A 2031A 2032A 2041A 3223A 1633A 2081A 2341A 3243A 3244A 6045A 1061A 1062A 1063A 6242A 7943A 7944A 2721A 6229A 55- 144A 1025A 1029A 1027A 1031A 5563A 2082A 2342A 3241A 3242A 2083A 2343A 8281A 3623A 7624A 7625A 8424A 5564A 5562A 6225A 55- 141A 5248A

PART NUMBER 38670 -21850 39600 -72000 -72490 39890 -20930-7 -20930-7 -20930-7 -22400 -70040 39960 -72610 40205 -20040 40330 -70640 40337 -60480 40600 -42720 40850 -20060 -20340 -70590 40900 -55990 40902 -47390 -47690 -49370 -49400 41410 -35470 41530 -74570 41600 -70440 41607 -30360 41609 -21150 -21160 -21170 -21180 -21190 -21200 -21210 -21220 -29140 -48820 -48840 41611 -24960-7 -70440 -70550 -70560 41612 -50740-7 41619 -47120 -55030 41620 -35140 -35150 -35160 -35170 -35230 -35240 -37400 -41550 -41560 -47950 -53800 41621 -21170 -21170 41641 -48300 -51660 41678 -70040-7 41710 -20760 41711 -44050 -44060 -45580 41712 -21120 -24580 -26010 41751 -26680 -26690 -32670

- 87 -

PAGE-SYM 6043A 3254A 3255A 1348A 1381A 1382A 1344A 1067A 6223A 8221A 8261A 3822A 1024A 3824A 1628A 6628A 1383A 3830A 6042A 2741A 55- 102A 5561A 3222A 3250A 3823A 7945A 7946A 7947A 7948A 7949A 7950A 7951A 7952A 55- 181A 1345A 5041A 1384A 3249A 3247A 3248A 1361A 623A 8244A 222A 223A 224A 225A 421A 422A 8222A 1065A 1066A 1331A 1321A 1346A 1347A 622A 621A 6227A 5042A 424A 423A 441A 1385A 221A 6081A 7953A 7954A 2722A

PART NUMBER 43111 -22880 43113 -41050 -46570 -46640 -47460 -47470 -47480 -47540 -47550 -49730 -51560 -53290 -55510 -55520 -55540 -55550 -55570 -55580 -55590 -55600 -55610 -55610 -55620 -55640 -55650 -55660 -55800 -55820 -55830 -55840 -55850 43550 -60100 43571 -60040 -60050 43573 -20460 43780 -24700 -42560 43900 -24420 43925 -70170 -70210 44340 -70020 44721 -64260 -64260 44770 -51920 -52340 44787 -24500 44841 -21050 45090 -70020 45200 -71640 45785 -20270 -20300 46011 -20190 -20630 -21640 -21650 47131 -75760-7 -77330 47194 -71760 -71770 48979 -70070 -70080 49327 -72080 -74340 49620 -70140 61033 -10020 -12030 -12030 -12035 -12035

PAGE-SYM 8282A 5257A 6624A 4761A 6422A 6625A 6627A 4023A 4024A 6626A 4324A 7122A 4322A 4323A 5021A 4741A 7123A 7124A 7125A 7126A 4764A 7127A 7128A 4762A 4763A 4765A 5256A 5258A 5259A 5260A 5261A 1625A 1626A 1627A 4321A 8262A 5061A 1028A 3251A 3252A 7621A 3021A 32- 000A 2723A 5821A 5822A 7421A 3245A 6224A 821A 822A 3622A 3825A 1640A 1636A 6261A 6241A 6243A 6244A 6228A 6226A 5581A 6230A 3246A 1324A 1322A 1363A 1362A 1366A

PARTS No. INDEX PART NUMBER 61802 -06012 -06016 -06016 -06060 -08020 -08020 -08025 -10016 -10016 -10020 -10020 -10020 -10020 -10025 -10025 -10040 -10080 -10090 -12020 -12020 -12030 -12050 62256 -51416 -51610 62401 -81041 -81081 -81101 62480 -21081 -21081 -21101 -21101 62701 -20041 -40081 -40121-7 62710 -18101 -18101 -18121 -18121 -18121 -18121 62721 -04100 -06100 -08100 -10100 63002 -02016 65210 -12011 -12014 -12014 -12018 -12028 65231 -00081 65801 -08016 -16016 -31060 -31160 -63016 69002 -05200-7 -12700-7 69081 -23000 72001 -11500 -11800 -11800 -12000 -12500 -12500 72010 -31000 -34000 -37000 88031 -06121

PAGE-SYM PART NUMBER 7955A 88201 -06706 27-06706 29A 7956A 88241 -07104 55- 121A -07106 10-07206 33A 5254A 1035A 624A 5043A 3821A 3831A 3861A 8285A 3621A 8223A 3827A 5521A 6623A 6021A 8225A 1326A 1041A 1037A 1637A 1038A 1639A 1634A 1036A 5255A 1032A 8224A 1039A 1034A 6048A 1325A 6622A 1323A 1327A 1364A 1367A 1040A 1638A 1641A 1635A 1026A 5273A 5271A 5565A 55- 162A 55- 161A 6061A 82- 102A 2724A 1630A 1629A 5245A 1624A 8283A 1631A 5243A 4022A 5250A 7121A 4021A 5246A 5251A 5244A 5247A 6047A

PAGE-SYM PART NUMBER 5241A 5541A 5252A 5542A 5242A

- 88 -

PAGE-SYM

PART NUMBER

PAGE-SYM

93309-00320

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