DOWNLOAD PDF : Kawasaki EX1200-7B ELECTRICAL AND HYDRAULIC CIRCUIT DIAGRAM MANUAL

Page 1

1

TTKAB90-EN-00(20181012)

4

5

6

7

13 14

BBr P

WORK̲LIGNT̲1 WORK̲LIGHT̲2 OFF

L

LED̲BACK̲LIGHT5

9 R F35 Y DSW 10 Y SMC13 4 6 SME7 1 SMD24 2 B SME18 3

BR WY YG P YR GL BW

KEY̲CYLINDER LAMP̲GND WASHER̲1 WASHER̲2(OPT)

5

WB

SIGNAL

a a

10

11

104

12

B

BACK̲LIGHT #4336570

R

R3

0.85

R

R3

0.85

R

R3

WIU

156

R R B

ETH1 RX1+ ETH1 RX1ETH1 TX1+ ETH1 TX1TXD1 RXD1 GND ISO

ETA ETB ETC ETD DLU38 DLU30 DLU35

L

WIUH WIUL

W L

B Y RLSW B R F7 B R F7

39

+ P2̲ANGLE s -

39

+ P3̲ANGLE s -

Y

Y

Y

130

D17

MC2

P3

#4436271

78

129

P2̲REG #4436535

78

P3̲REG #4436535

14-F

+ s -

+ P1̲REG s #4436535 -

14-F

14-F

+ s -

+ s + s -

R B

B

R B

B

R B

B

R B

B

R B

B

Y

Y

Y

R

133

R

134

R

Y

Y

R

R

R

R R

0.85

14

135

R

136

R

137

R

131

B

15

0.85 0.85

R B

MCF25 MCF16

1 + 2 S 3 1 + 2 S 3 1 + 2 S 3 1 + 2 S 3 1 + 2 S 3 1 + 2 S 3 1 + 2 S 3 -

R

1 + 2 S 3 -

R

118

16

R B

117

R

Y Y B

122

Y

CS14 CS15

CS16 CS17

CS61 CS62

Y Y

Y Y

Y Y

WIU TRANSRATION

78

BMU

78

100

78

100

78

100

#4436535

BMD

AM̲BTM

Y Y

Y Y

CS16 CS17

Y Y

Y Y

#4436271

78

100

#4436535

AM̲ROD #4436271

78

BKD

+ s B -

JOINT3

#4436535

131

78

BKC

DLU36 DLU28 DLU35

29

Y W

DLU36 DLU28 DLU35

Y

DLU34

138

144 MCF16

3-E

EC23A

121

122

Y W Y

78

SM.OPT #4436535

0.85 0.85

0.85 R B

B

R F25 R F35 Y DLU34 28

29

4 2 1 3

56

MCD17

120

161

Y W

76-70 76-59

THERMO

COMMON

CONTAMI

D

MAIN̲B MAIN̲B MAIN̲GND MAIN̲GND KEY̲SW E̲LINE(Lithium Battery) E̲DGND

E

LINE̲HEATER COOLANT̲VALVE(DEF/T) COOLANT̲VALVE(DEF/P) SCR̲RECEIVER/H

DEF̲TANK̲EARTH2

LADDER̲SW HYD̲LVL̲SW HYD̲FIL̲SW AIR̲FIL̲SW PUMP̲MISSION̲SW BACK̲LIGHT DOSER MOTION̲ALM SWING̲ALM

PUMP̲EARTH1

PUMP̲EARTH2

F

NOx̲SENSOR ECM̲GND1 ENG̲OIL̲LVL̲SW ETHER̲SOL

O/C̲EARTH

RXD232̲1(H8SX) TXD232̲1(H8SX) NO̲USE DG̲IN6 RXD232̲2(H8SX) TXD232̲2(H8SX) 232C̲GND CMOS̲GND DG̲IN0(5V PULL-UP)

G

RXD232̲0(H8SX) TXD232̲0(H8SX) ENG̲START̲SIG ENG̲STOP̲SW OIL̲TANK̲LIMIT̲SW(SUCTION) ECM̲KEY̲ON̲SIG OIL̲TANK̲LIMIT̲SW(RETURN) DOWNLOAD̲LED(OC̲OUT0) LED̲WARNING(OC̲OUT1) INDICATOR̲LED(OC̲OUT2) NO̲USE(OC̲OUT3) NO̲USE(OC̲OUT4) NO̲USE NO̲USE(AN̲IN4) NO̲USE(AN̲IN6) NO̲USE(AN̲IN7) NO̲USE(AN̲IN8)

H

RXD232̲3(R32C) TXD232̲3(R32C)

76-71 CAN̲2H(R32C̲0) 76-60 CAN̲2L(R32C̲0)

9-I

CAN̲CONNECTOR L POWH 36 W POWL L POWH W POWL

POWER-CAN+ POWER-CAN-

SATELLITE̲TERMINAL 10-I

DLU8

DLU67

Y

DLU4

DLU70 DLU59 B DLU35 WIUH L W WIUL

141

76-66 76-55 DLU67 76-67 76-56 76-68 76-57 76-76 76-75 76-65 76-64

C

56

WL R B B B RB L LY RW

L W

BODY-CAN+ BODY-CAN-

CAN̲CONNECTOR 36

BODYH BODYL

119

36

I

76-72 CAN̲3H(R32C̲1;POWER-CAN) 76-61 CAN̲3L(R32C̲1;POWER-CAN)

L MONH W MONL

L W

MON-CAN+ MON-CAN-

76-74 76-63

CAN̲4H(R32C̲2;BODY-CAN) CAN̲4L(R32C̲3;BODY-CAN) CAN̲5H(R32C̲3;MON-CAN) CAN̲5L(R32C̲3;MON-CAN)

CAN̲CONNECTOR

R

F39 122

33 32

L B Y W

DLU53 DLU35 DLU69 DLU58

W

DLU47

R B

F34

BATTERY 121

KEY̲ON

FUSE39

FUSE34

J

9-C

76-69 76-58 76-53 76-47 76-54 76-48 76-51

9-F

35 34

L FKEV-SB W FKEV-SB

RXD232̲4(R32C;TPI) TXD232̲4(R32C;TPI) CAN̲1H(H8SX̲1;TPI-CAN) CAN̲1L(H8SX̲1;TPI-CAN) RXD̲CMOS TXD̲CMOS NO̲USE

140

36 WIUH WIUL

163

R

L BODYH 76-73 W BODYL 76-62

Third Party Interface(OPT)

118

L W

WIUH WIUL

76-52 76-46 76-50 76-45 76-49 76-44 76-43

CAN̲0H(H8SX̲0) CAN̲0L(H8SX̲0)

K

NO̲USE(AN̲IN0) NO̲USE(AN̲IN1) NO̲USE(AN̲IN2) NO̲USE(AN̲IN3) NO̲USE(AN̲IN5)

MCF16 B MCF16

MCF25 MCF16

Y

DLU37 DLU29 DLU34

139

#4436535

118

0.85

78

SW

LIMIT̲SW(RTN)

Y

78

TR

117

143

THERMO

COMMON

76-37 76-29 76-41 76-33 76-40 76-32 DLU39 76-39 Y

W R R DLU33 DLU40

DLU SERVICE TOOL2

162

142

76-38 76-30 76-42 76-31 76-36 76-28 76-35 76-27 76-34

AUX(OPT4) SEC̲HORN̲RELAY WORK̲LIGHT̲RELAY(CAB) BACK̲LIGHT̲RELAY(CW) ACC̲RELAY 12V̲UNIT IDLE̲STOP̲RELAY HOUR̲METER(ONLY̲TT) A/C̲UNIT DIODE8 GSM/SATELLITE SEC̲RELAY ENG̲STOP̲LAMP STEP̲LIGHT STEP̲LIGHT̲SW LIGHTER RADIO RADIO̲AUX OPT2(AUX) OPT7(AUX) OPT5(PATLIGHT) OPT1/6(SEAT̲H/COMP)

WORK̲LIGHT̲R FUEL̲LVL̲SW BOOM̲LIGHT BOOM̲LIGHT(OPT) LUBRICATOR̲PRESS̲SW AUTO̲LUB̲SEL̲SW1(YAMADA) LUBRICATOR̲SOL

DEF̲TANK̲EARTH1

SENSOR̲5V SENSOR̲5V SENS̲GND5 SENS̲GND5 SENSOR̲24V SENSOR̲24V

BACK̲LIGHT(CAB) BACK̲LIGHT̲SW(CAB) BOOM̲MODE̲SW AUTO̲LUB̲SW FAN̲REVERSE LEARN̲SW BUZ̲CANCEL̲SW HORN̲SW MONITOR CONTROLLER̲MAIN̲GND CHARGE̲SIG

DLU̲MAIN̲GND MC2̲MAIN̲GND WIU

DLU3(DATA̲LOGGING̲UNIT)

NO̲USE NO̲USE NO̲USE NO̲USE NO̲USE NO̲USE NO̲USE NO̲USE NO̲USE NO̲USE

B

MC1̲MAIN̲GND MC1̲SOL̲GND DIAG̲SW TPI PUMP̲MISSION̲RELAY OPT̲ALARM AUTO̲LUB2

CAB̲EARTH3

76-21 SENS̲GND24 76-22 SENS̲GND24 DLU4 76-4 FWE

Y

DLU66

RW

INDICATOR̲LAMP

141

#4436535

#4436535

MCD17

MCF16 MCF16 MCF25 MCF25 Y SMD10 Y SMD20

140

R + s B -

R

120

27

R + s B -

CONTAMI

THERMO

Y Y

DLU35 DLU38 DLU30

SERIAL̲DLU 4 2 1 3

F16

ENG̲STOP̲SW LIMIT̲SW(SCT)

55

76-6 76-7 76-20

SWITCH̲BOX1 SWITCH̲BOX2 POWER̲DIG̲SW MONITOR CONTROLLER̲SNS̲GND MONITOR CONTROLLER̲D/I̲GND SWITCH(OPT2) PILOT SHUT-OFF

119

32

R + s B -

R + s B -

SMD10 SMD20 MCD17

R

BKT̲BTM #4436271

#4436535

AMC

BKT̲ROD #4436271

#4436535

AMD

BM̲BTM #4436271

MCF25 MCF16

0.85 0.85

100

33

164

139

Y DLU37 W DLU29 B

9-J

SB

#4436536

MCF16

119

FORK12 FORK15

CAN̲HI(MON-CAN) CAN̲LO(MON-CAN)

CS61 CS62

CS3 CS5 Y Y

Y Y Y Y

CS3 CS5

CS14 CS15

CS1 CS2 Y Y CS1 CS2

CS7 CS20

DLU8

122

28

WL R B B RB L L

B R R

#4436536

Y MCC14 Y MCD20 Y MCD25

78

117

Y Y

MCF16 MCF25 0.85 B 0.85 R B

120

Y

MCF16 B MCD17 Y

132

119

120

TXD RXD MAIN̲GND BATT̲GND D̲GND KEY̲ON MAIN̲POWER REG WAKE̲UP

MCF16 MCD17

131

R

R

B B Y W

76-13 76-26 76-12 76-25

76-10 76-11 76-23 76-24 76-8 76-9

Y

GSM

5

0.85 0.85 0.85

1 + 2 S 3 -

R

SA

33

MCF16

1 + 2 S 3 -

R

32

OIL̲TEMP #4697482

MCD28 MCD26 MCS27 MCD9 MCD14 MCD7 MCD8 MCD6 MCC15 Y MCC13

118

119

Y Y Y

Y

JOINT2 131 R 1 + Y MCC8 2 S 3 -

Y Y Y Y Y Y Y Y Y Y Y

MCC15 MCC13 MCC8

MCD28 MCD26 MCD27 MCD9 MCD14 MCD7 MCD8 MCD6

MCC1

R

C1 120

Y Y Y Y Y Y Y Y Y Y Y

119

120

Y Y Y Y Y Y Y Y Y

MCD18 MCD21 MCD16 MCD19 MCD22

119

120

117

C14 BM̲BTM̲PRESS D20 BKT̲ROD̲PRESS D25 BKT̲BTM̲PRESS

OIL̲TEMP

P1 P2 P3 P1̲REG P2̲REG P3̲REG AUX ATT SWING TRAVEL BKC BKD AMC AMD BMD BMU SB SA D15 D18 D21 D16 D19 D22 D17 D28 D26 D27 D9 D14 D7 D8 D6 C15 C13 C8 Y Y Y Y Y Y MCD15 MCD18 MCD21 MCD16 MCD19 MCD22 Y Y Y Y Y Y

119

Y

B

11-G

INT̲COOL̲TEMP #4697482

100

78

MC2

P2

#4436271

R

F44 F43

MCF25

B Y

#4436271

+ s -

50 R R B B Y W

FUSE35 FUSE25 LOG̲TXD LOG̲RXD MAIN̲GND BATT̲GND KEY̲ON BATTERY BATTERY̲OUT REG WAKE̲UP

MCF16

126

MC2

9-C 8-C

B

JOINT1 P1

F33

6-E

MOTION̲ALM̲CANCEL̲SW 11-J

FORK11

TXD̲RS232C RXD̲RS232C GND̲RS232C DI DI̲GND

138

76-1 76-2 76-3 76-5 76-14 76-15 76-16 76-17 76-18 76-19

122

7-I

CAB̲REAR̲LIGHT/R

0.85 B

124

J B A C D E G 121

F34 DLU7

OPT̲FUSE OPT̲FUSE

124

132

P3

P2

P1

BP4

MR

123

120

+ P1̲ANGLE s -

121

8-C

4 1 3 2 49

MCF25

122

R W

46

B

48

0.85 R

BP5

121

DLU12

ETHERNET TRANSRATION

FUSE16

DLU SERVICE TOOL1

MOAL

MCD15

W Y

W Y MCA7 MCA6 95

Y Y

47

121

CAB̲REAR̲LIGHT̲SW

51

0.85 R F31

FUSE34

9-F

Y G W L Y W B

36

8 9 5 1 4 10 15

R

B

9-J (OPTION)

FUSE31

122

F44 F43

W FKEV-SB

110

MCF25

21

95

99

159 9-C

158

FORK10

CAB̲EARTH4

121

VIN+ KEY IN VIN-

109

SWING̲M1̲CONTAMI̲SENSOR̲+ SWING̲M1̲CONTAMI̲SENSOR̲SWING̲M2̲CONTAMI̲SENSOR̲+ SWING̲M2̲CONTAMI̲SENSOR̲TRAVEL̲M̲CONTAMI̲SENSOR̲+ TRAVEL̲M̲CONTAMI̲SENSOR̲-

157

CAN1̲P CAN1̲N

48

Y Y Y Y Y Y

95

W Y

118

MCA4 MCA5

118

99

FILL̲HOSE̲HEATER

INT̲COOL̲TEMP

POWER̲DIG̲SW F11 P3̲SCV P3̲SCV̲FB MCA7 MCA6

W Y

118

CS7 CS20

156

+ -

B

FORK7

FORK8

INLINE̲FILTER̲HEATER #̲​̲​̲​̲​̲​̲​̲ 27

WIPER 1

50

99 COMMON

+ -

B

99

99

99

CONTAMI

R4

CAB̲EARTH1 FORK9

PUMP̲CONTAMI̲LED PUMP1̲CONTAMI̲SENSOR̲+ PUMP1̲CONTAMI̲SENSOR̲PUMP2̲CONTAMI̲SENSOR̲+ PUMP2̲CONTAMI̲SENSOR̲PUMP3̲CONTAMI̲SENSOR̲+ PUMP3̲CONTAMI̲SENSOR̲-

30

THERMO

R

155

SHUTOFF̲VALVE̲HEATER #̲​̲​̲​̲​̲​̲​̲ 27

COMMON

R4

+ -

B

31

CONTAMI

R

RECEIVER̲HEATER #̲​̲​̲​̲​̲​̲​̲

THERMO

R4

120

COMMON

R5

119

CONTAMI

27

154

Y

R

+ -

1.25 B

Y

R6

FORK6

FORK13

Y Y

R5

27

76-5 76-6

MAIN̲POWER MAIN̲GND

153

THERMO

83

R27

COMMON

R

76-13 76-14 76-21 76-32 76-22

36

CONTAMI

R6

R

115

116

0.5 Y

13

R

R5

R

FUSE15

7-C

RLSW

A7 A6

P2̲SCV P2̲SCV̲FB A4 A5 W Y

117

W Y

117

MCA3 MCA2

MCA26 MCA27 W Y

117

W Y

MCA8 MCA9 W Y

MCA11 MCA10 W Y BM

W Y

TR

#4283028

R6

R

FUSE14

7-C

21

131

TRAVEL̲ALARM(REAR)

R27

WIPER 2 (0PT)

4 1 3 2 49

B

F7

P1̲SCV P1̲SCV̲FB A3 A2 W Y W Y

W Y

W Y

W Y

W Y MCA12 MCA13 W Y

MCA16 MCA17

21

128

116

R B

b

MO̲ALM̲CNCL̲SW

96 1 2

MCA4 MCA5

MCA26 MCA27

118

MCA3 MCA2

BYPASS̲CUT1 BYPASS̲CUT1̲FB A26 A27

A22 A23

MAIN̲RELIEF MAIN̲RELIEF̲FB A8 A9 MCA8 MCA9

117

W Y

BOOM̲MODE BOOM̲MODE̲FB A11 A10 MCA11 MCA10

W Y

TRAVEL̲SPEED TRAVEL̲SPEED̲FB A12 A13 MCA12 MCA13

W Y

BYPASS̲CUT2 BYPASS̲CUT2̲FB A16 A17 MCA16 MCA17

W Y

W Y

ARM̲FLOW ARM̲FLOW̲FB A20 A21 W Y MCA20 MCA21 AF

FANP̲SOL

OIL̲FAN̲RVS

RAD̲FAN̲RVS 28

1.25 1.25

LIGHT SW

B Y MOAL B R F7 B R F7 MCF11

45

HS̲LED

Y R

R B

29

R

FUSE11

7-C

B

115

21

21

27

117

30

1.25 B

152

76-43 76-44 76-45 76-46 76-61 76-62

83

160

127

39

R27

STEP̲LIGHT #4336570

83

32 33

120

119

111

32

SWING̲ALARM #9225753

14

LAMP

B

4 1 3 2 47

33 27

R

151

B

4 1 6 3 2 53

B

117

B

1.25

HYD̲OIL̲LVL̲SW #4259787

83

R1

S KORO

MCE15

4 1 3 2 49 B

100

PMP̲MISSION̲SW #YA00007632 Y MOAL 114 B R F19 Y MCC10

104

119

118

B @wireK

GND̲a

125

118

29

31

21

R27

R B

150

38

63

MCF25

113

W Y

MCA15 MCA14 95

117

R

FUSE10

7-C

L KORO #4715919

MCE21 MCE24 MCE23

46

118

W Y

MCA19 MCA18

MCA25 MCA24 W Y

MCC11 SWAL

38

0.85 0.85

ENG̲OIL̲LVL̲SW #--------

157

-

B Y

52

SW̲POWER

38

32 33

Y

b

+ SIGNAL

8 9 5 1 4 10 15

B Y

B Y

B 2 R 1

48

TR̲ALM̲SIG

GND

Y

#̲​̲​̲​̲​̲​̲​̲

SMC1 SMC7

8 9 5 1 4 10 15

AUTO̲LUB̲SW 8 6 9 5 1 4 10 15

PAT̲POWER OPT̲POWER

SMC3

0.5

83

ENG SPEED CONTROL DIAL

Y Y

MCF11

106

FAN̲REVERSE̲SW

W Y

118

W Y

118

117

120

SMC9

B

S KORO

LED̲BACK̲LIGHT4

POWER̲DIG̲SW BOOM̲MODE̲SW #4708457

107

100

B

LADDER̲SW #4283800

MCA20 MCA21

FANP̲SCV FANP̲SCV̲FB 117

LUB LUB 118

118

W Y

117

2-I 2-J

EC9A EC9B EC9E EC9D EC9C

39

W Y

A15 A14

SW̲ALM̲SIG

W Y

W Y

61 EN̲LOAD̲SW

W Y

62

118

L

117

MCA15 MCA14

FANP2̲RVS FANP2̲RVS̲FB 118

SMC9

27

76-9 76-1

76-7 76-33 76-34 76-35 76-36 76-47 76-48

149

FORK5

158

R B

86

7-C

R1

105

2 1 6 5 4 3 51

A25 A24 W Y

W Y

MCA25 MCA24

2B

B

R SWAL B

PATP

Y Y Y Y MOAL Y R R R B

0.85 R PATP

120

R

R F19

Y

119

122

117

118

MCA19 MCA18

MCE1 E1 E2 B MCF6 F4 F5 F6

B23 B24 A29 A28 A30 A31 C10 C11 F21 W Y W Y W Y

F19 MCB23 MCB24 MCA29 MCA28 MCA30 MCA31 MCC10 MCC11 MCF21

121

F19 MCC10

118

117

148

REAR̲CAMERA #YA00005619

106

SW̲BOX

S KORO

R

MCF20 B R F7 B R F7

R

8 9 5 1 4 10 15

3 29 MCF16

0.85

R

MCE16

a

15

R W Y W Y W Y Y Y Y 121

34

R Y

F16 PMSW

MAIN̲GND MAIN̲GND SOL̲GND SOL̲GND SOL̲GND

BREAKER̲RELIEF BREAKER̲RELIEF̲FB 3WAY̲V 3WAY̲V̲FB ATT̲OVERLOAD ATT̲OVERLOAD̲FB TRAVEL̲ALARM SWING̲ALARM EN̲LOAD̲ALM̲SW

AUTOLUB̲BEND̲SOL F19 R 0.85

PM̲SWITCH MCD23 D23

Y

33

MOAL

7-C

Y

118

R Y

B R B W L

117

122 117

SMC16

118

2 R F19 R F16

Y MOAL

MOTION̲ALM̲CANCEL̲SW

120

9

121

121

099

24

108

STEP̲LIGHT #4436534

SERIAL̲MCZ

122

1

VCC GND SIGNAL S̲GND

0.5

#9315463

a

LED̲BACK̲LIGHT3

65

Y

118

117

2 5 1 4

1.25 R 1.25 B

S KORO

GR

104

122

LEARNING̲SW

2 1 4

b

RADIO̲VOL2 + SIGNAL

57

R B Y B

A

147 CAB̲EARTH2

DSD3 DSD2 DSD9 DSD1

24

HYDRAULIC̲OIL̲FILTER̲SW #4449478

CAMERA/H #4712344

32 33 R B Y B

23

F16 DSB14

PUMP1 15-K PUMP2 15-K PUMP3 15-K

BOOM̲MODE̲SW F20

7-I

ECM̲KEYON

100

117

R R1 153

R Y B

22

21

83

(OPTION)

FUEL̲METER #4664585 83 82

30 DSA18 Y B MCF16

83

51

B MCF20

MCE16 B R F7 B R F7

B Y

EC3118 Y

R

EC3116

Y ECM̲L/RED

R

5-I

SMB9

R1

103

49

BUZ̲CANCEL̲SW E16

EN̲LOAD̲ALARM

ENG̲STOP̲SW #4381472

0.85 R ESL DIODE18 R

R

DIODE17 R EC16H

R

DIODE16

R R

ENG̲ST̲SW

R B

B

MCA1 A1 Y

ENG̲ST̲SW

B Y Y

DIODE15 Y K A

GLSW GATE̲LOCK̲SW F13 Y

L POWH W POWL L BODYH W BODY D2 D3 D4 D5

60

118

Y

119

122 121

R R

FUSE19 FUSE16

117

Y

SMC16 Y

17-H

2 1

110

8

B

SMC14 B R F7 B R F7

DLU R

CSU̲MAIN

122

B

26

Y

MCC5

F27 R

Y Y C5

Y Y Y Y

OPT̲FUSE

F43 121

Y Y ODR

ODR

R2 153

R

L MONH DLU W MONL DLU 20-I EC3118 CAB̲LAMP EC3117 CAB̲LAMP MON̲CAN

ENG̲START

KEY̲ON

WIU̲MAIN

ODR̲MAIN

BPU̲MAIN

FMU̲MAIN

MON̲CAN

OPT̲FUSE

OPT̲FUSE

R R

R R R R

F42 F41

OPT̲FUSE

OPT̲FUSE

OPT̲FUSE

OPT̲FUSE

F48 F47 F46 F45 EC9A EC9B EC9E EC9D EC9C B R B W L

POWL

33

RPU̲MAIN

20-F

POWH POWL 2-C

ECM̲SERVICE/T

R R EC16H 118

Y

Y MCE3

C17 E3 E11 C9 MCC9 MCC6 C6 MCC16 C16 MCC12 C12

ENG̲STOP̲LAMP

081

32

B

F16 PMSW

#4298612 OIL̲TANK LIMIT̲SW

117

121

112

PM̲SWITCH #4436534

R Y B

159

082

126

122

5-B

117

INTAKE̲TEMP̲SNS

27

125

F43

59

118

B

DSD3 DSD2 DSD9 DSD1

120

43

FUSE8

7-C

MC1

B R B W L

159

(PUMP̲ROOM)

116

R

#YA00043411 ENG̲ST̲SW

32

115

R

33

EC16H

084

117

R

WIU

OPT̲C/U

5-I

5-B

80

118

R F29

TORQUE LEARN OFF PUMP LEARN

48

117

R 122

8 9 5 1 4 10 15

F28

Y SMD14 Y SMD23 Y SMD15

89

B5

59

AUTOLUB̲SEL̲SW1 AUTOLUB̲SEL̲SW2

60 BODYH BODYL

F14 F18

RA1 RA9

MCF14 MCF18

4 L CAN+ 12 W CAN-

098

BUZ̲CANCEL̲SW

YEL

SMD20 SMD10 Y SMD14 Y SMD23 Y SMD15

Y

F29 121

Y Y Y Y Y

B9

SPEAKER̲L R 2 B 1

AUTOLUB̲OUT AUTOLUB̲LMT̲SW AUTOLUB̲ERR̲SW FILL̲HOSE/H INLINE̲F/H SHUTOFF̲V/H RECEIVER/H

B

GND

095

AMB

47

R

7-I

Y Y

RA15 15

R B

60

PMSW

AUX̲GND AUX̲DET

1 SPL+ 9 SPL-

89 74 73 R R 2 B W 1

59

MCF14 MCF18

AUX̲L

121 122

80

122

Y Y

RADIO̲AUX

2 R SPR+ 10 W SPR-

AUX̲R

SPEAKER̲R #4361302

ANT

MCC5

F1 E5 R F26 E6 R F26 F1 1.25 R F2 R F01 F3 R F01 E4 R F27 RADIO #4707469

ACC +B

RA6 L 6 RA5 B 5 RA7 Y 7

ESL R ESL R

29

R

120

(FENDER(R))

47

R

123

119

ENG̲ST̲SW(OPT)

46

R

ESL

120

80

59 121

121

Y B R Y

R3 R 0.85 FILL̲HOSE/H

2 S 6 4 5 B

17-D

17-D

R 8 R 16 W 14

54 1

12-G

ENG̲STOP̲LAMP ESL R ESL R

R

ESL

R

DLU39 R DLU39

DLU40 R DLU40

EC16H

083

119

122

122

080

121

Y B R Y

111

32

F1

F26 R

121

R

96

84

15 8 9 5 1 4 10

20-G

F7

CAN0̲H CAN0̲L CAN1̲H CAN1̲L

R4 R INLINE̲F/H

R

IDLE̲STOP

R5 R SHUTOFF̲V/H

0.85

MAIN̲POWER MAIN̲POWER SOL̲POWER SOL̲POWER SOL̲POWER KEY̲ON̲SIGNAL

R6

17-D

121

RED

R

SMC9 SMC3

F16 DSB14

37

38

146

088

RADIO̲TUNE2 RADIO̲VOL1 RADIO̲ON/OFF

SW̲BOX̲4 B 7 B

Y

0.85

STEP̲LIGHT̲SW

86

STEP̲LIGHT̲OUT

Y Y

b

RADIO̲TUNE1 RADIO̲AM/FM

WY Br GL L Br Gy YG LW LgB

64

C9 C3 D9 D20 D10 D14 D23 D15

31

B

SENSOR̲GND

20

DSB13

Y

82 M

AIR̲FILTER̲SW #4419601

DSA18 18-K

R B Y B

119

44 R1 B

0.85 R 0.85

DSD3

094

F7

097

59

102

3

R

STEP̲LIGHT̲IN LADDER̲SW

SME7 SMD24 SME18

121

B MCF23 MCE3 B R F7 B R F7

C14 C16

Y

ECM̲L/YEL

SMC14 SMC16

101

E7 R Y D24 E18 B E20 B E19 R

B Y B R

Y Y

122

5-I

096

121

R

L POWH W POWL

CAN1̲HI CAN1̲LO CAN0̲HI CAN0̲LO

SMC13

145

120

119

SMC3 Y

R

C17

DOOR̲SW

ENG̲OIL̲LVL̲SW HYD̲OIL̲LEVEL̲SW BOOM̲ROD̲PRESS ARM̲ROD̲PRESS ARM̲BTM̲PRESS P1̲ANGLE P2̲ANGLE P3̲ANGLE

R

20-I

DLU3 DLU3

E15 BODYL E24 POWH A28 POWL A29

EC3117

L W L W

122

Y

0.85

83 F

a

LED̲BACK̲LIGHT2 SELECT̲DISP1 SET SELECT̲DISP2 A/C̲FLOW1 A/C̲AUTO/OFF A/C̲FLOW2 A/C̲TEMP1 A/C̲MODE A/C̲TEMP2

RG YG L O Y G W YL BR Gy

SW̲BOX̲3 66 SW̲BOX̲1 58 R @wireK F7 8

122

B MCF23 MCE3

MAIN̲GND MAIN̲GND

Y

122

SENSOR̲POWER WIPER1̲IN SENSOR̲GND SENSOR̲GND SENSOR̲POWER

#YA60004671

121

28

29 1 2 4

Y Y

SME2

E1 E2

122

DIODE25

AUTOLUB̲MAIN̲SW F23 AUTOLUB̲MANUAL̲SW F22

C15 B1 B3 B12 B2

SME11 SME12 SME21

80

MCF19 B R F7 B R F7

SMB1 SMB3 SMB12 SMB2

W Y Y

121

DIODE26

B Y

Y Y Y Y

E11 E12 E21 C13

WASHER1̲IN

WASHER̲OUT ROOM̲LAMP̲OUT̲1 ROOM̲LAMP̲OUT̲2 WORK̲LIGHT1̲OUT WORK̲LIGHT2̲OUT WIPER1̲OUT 092 WIPER2̲OUT

SMC1 SMC1

MCF19 B R F7

SMB11 B11

ECM̲L/AMB

122

0.85

Y

R21 HORN #4436534

B Y

Y HOSW R R21

R

INLINE̲F/H R4

F14

R R

SHUTOFF̲V/H R5

Y

R F11 1R 3 Y

RECEIVER/H R6

R F10 1R Y

122

R

ECM̲SERVICE/TECM̲SERVICE/T+ POWER̲CAN(S) POWER̲CAN̲LO POWER̲CAN̲HI

112

079

153

2 5 4

093

121

F7

Y

L BODYH W BODYL

Y

B

20-J 121

HORN̲SW #4708456

122

R

FAN̲REVERSE̲SW F19

090

MC2

DOOR̲SW

17

DSD15 DLU̲BODY+ DLU̲BODY-

091

DSW1

Y Y

PUMP̲REG̲LEARN̲SW E12

Y

TXD RXD MD

C1 C7

MCE13 Y B Y MCE12

80 A

Y

WORK̲LIGHT1̲IN WORK̲LIGHT2̲IN

MAIN̲POWER MAIN̲POWER KEY̲ON̲SIGNAL LADDER̲OUT

ENG̲TORQUE̲LEARN̲SW E13

SMC1 1

122

F30 E3 R E4 F34 E10 Y B10

F7

073

2

DIODE14 81

DIODE19

3

SMB1 Y

089

R

121

#4283028

3

RADIO̲TUNE̲B RADIO̲VOL̲A RADIO̲ON/OFF RADIO̲VOL̲B

LADDER̲RELAY

4-C

K

TRAVEL̲ALARM(FENDER)

2

F30

Y 1 2

6

CUMMINS̲ENGINE

L

RADIO̲TUNE̲A RADIO̲AM/FM

DSA8 DSB27 DSA10 DSA3 DSB29 DSA4 DSA5 DSB28 DSA6 DSA7 DSB30 DSA9 DSA11 DSB31 DSA12

Y

Y Y Y Y

CAN0̲H CAN0̲L CAN1̲H CAN1̲L

63

DSD3 DSD2 DSD9 DSD1

E21 E24 E23 E15

A24 A23 A26 A25

SW̲BOX̲4 64 SME7 5 3 6 4 8 13 9 11 10 12 14 16 15 1 3 2 0.5 R MCF25 4 Y MCD30 5 0.85 B MCF16 6 16 0.85 R F7 R

120

Y

119

LOADER̲MODE EN̲TEST̲MODE FAN̲MAX̲SW ECO̲MODE SW

POWH POWL BODYH BODYL

R Y B R Y B R Y B R Y B R Y B

O W B

34 R B Y B

SMC9 Y

R

L W L W

35

LED̲BACK̲LIGHT TEN̲KEY̲0 TEN̲KEY̲1 TEN̲KEY̲2 TEN̲KEY̲3 TEN̲KEY̲4 TEN̲KEY̲5 TEN̲KEY̲6 TEN̲KEY̲7 TEN̲KEY̲8 TEN̲KEY̲9 GND̲b

R RG Br Y GR Lb G P Gy

SENSOR̲GND F17

SEC̲RELAY SEC̲HORN̲RELAY

DSB22 DSB6 DSB5 DSB4 DSB3 DSB2 DSB1 DSB19 DSB20 DSB21

LW YR

SENSOR̲POWER F26

D16 D15

R

DSB14 120

R Y

R

DSD16 DSD15

59

1 2

Y B

Y Y

Y Y Y Y Y Y Y Y Y Y

A8 B27 A10 A3 B29 A4 A5 B28 A6 A7 B30 A9 A11 B31 A12

SELECT̲DISPLAY̲A SET SELECT̲DISPLAY̲B A/C̲FLOW̲A A/C̲AUTO/OFF A/C̲FLOW̲B A/C̲TEMP̲A A/C̲MODE A/C̲TEMP̲B

SW̲BOX̲2 60 DSD3 1 11 2 3 4 5 6 7 8 9 10 B 12

E.H.HP̲MODE̲SW TR̲2̲SPEED̲SW SENSOR̲POWER EC̲DIAL SENSOR̲GND

DSD8 DSB10

ENG̲OIL̲PRESSURE̲SW ENG̲TROUBLE̲SW GROW̲EXIT FUEL̲FILTER̲SW LOAD̲DUMP̲RELAY GATE̲LOCK̲SW

SW̲BOX̲4

MCF7 MCF9 MCF8 MCF25 MCD30 MCF16

Y Y

B16 B12 D5 B9 D8 B10

119

SEC̲HORN #4703330 R20 SEC̲HORN #4436534

2 5 4

MAIN̲POWER BACK̲UP̲POWER KEY̲ON̲SIGNAL KEY̲STAT̲SIGNAL

119

OFF

MODE̲SW H̲SPEED L̲SPEED MENU(BACK) MENU(HOME)

W Lb 63

A/I̲SW

DSB16

R 0.5 SMC7

F35 R20

153

WATER̲SEPARATE̲SW

F16

FUSE16

DSB13 DSB14 DSA18 F16

Y

23

A/I̲SW

O

64

121

SMB1 Y

R B

1 3

(RESERVE̲D/I̲1) (RESERVE̲A/I̲1)

B17 B18 A16 A17

65

9 12

MCF9 MCF8

DSB25 DSB26

1.25

SMB3 Y

1.25

F34 R R F25

F36 F35 F34 F33

#YA00013743

Y Y Y R

086

MONITOR #4705918

SW̲BOX̲3 66 MCF7 8

Y Y Y

B @wireK

18 MONITOR/H

Y Y

B22 B6 B5 B4 B3 B2 B1 B19 B20 B21

TEN̲KEY̲INPUT̲0 TEN̲KEY̲INPUT̲1 TEN̲KEY̲INPUT̲2 TEN̲KEY̲INPUT̲3 TEN̲KEY̲INPUT̲4 TEN̲KEY̲INPUT̲5 TEN̲KEY̲INPUT̲6 TEN̲KEY̲INPUT̲7 TEN̲KEY̲INPUT̲8 TEN̲KEY̲INPUT̲9 (RESERVE̲TEN̲KEY̲INPUT)

087

BUZZER BUZZER̲CONTROL̲INPUT

B1 TXD B8 RXD B10 MD

F35

W D7 Y D6

W

B25 B26

MENU(BACK) MENU(HOME) (RESERVE̲MENU̲INPUT̲1) (RESERVE̲MENU̲INPUT̲2)

122

122

R 17-D DLU

20-H

20-H

DLU

CAB̲ENG̲STOP̲SW EC16H 12-G R EC16H R

32

33

33

DSB16

DSD3 DSD2 DSD9 DSD1

Y

R

R

Y

R

F35

16

129

2

R B W B

Y Y

SENSOR̲GND MAIN̲GND D/I̲GND (RESERVE̲RELAY/O̲1) (RESERVE̲RELAY/O̲2)

B7

121

SCR̲TEMP̲SENSOR- ECW2 SCR̲TEMP̲SENSOR+ ECW1

118

2 5 4

Y

DSB13

19 33

32

FUEL̲LVL̲SW #4623860

127

Y

(-)

Y DSW

R

5-B

ECM̲SERVICE/T EC16F

116

1 3

DSB16

-> MAIN/H

29

G2 G1

MONITOR/H

D3 D2 D9 D1

CAMERA̲POWER CAMERA̲GND CAMERA̲SIGNAL̲INPUT CAMERA̲SIGNAL̲SLD

FANP1̲RVS FANP1̲RVS̲FB

0.5

74

130

R

117

113

BZ

R R R R

B

9-J

12-G 115

R R

F9

3

R Y

WIPER̲LO 0.85 Y #4436534

R 0.85 R

WIPER̲HI2 #4436534

R Y

R7 R7 R R7 F9 0.85 R 0.85 R

RECEIVER/H

BACK̲LIGHT 98

077

153

076

EC16H

W L

Y Y B R B R EC4716 EC4718 EC4717 EC4715 EC4712 EC4711

17-D

BATTERY̲RELAY

COOLANT̲LVL̲SNS

W L

33

EC471 EC472

F15

153

2 5 4

KEY̲ON̲SIG

Y Y B R B R W

32

30

120

B

26 27

32

33 2 B 2 R

2 5 4

1 3

R R

115

2 5 4

0.85 R

122

075

153

R

116

119

ECM̲MAIN 2-C

32

B 92

31

38

32

2B 2B 1.25 R

109

33

ETHER̲SOL W

33

MAIN̲GND EC16J MAIN̲GND EC16K MAIN̲POWER EC16A MAIN̲POWER

36

115

W

NOx̲SENSOR+ 2-C

116

2-C

EC311 EC3124 EC3123 Y EC3118 Y EC3117 Y EC3116

058

2B 2R

R

33

OPT̲CONNECTOR OPT̲CONNECTOR

059

103

32

DOSER

EC4716 EC4718 EC4717 EC4715 EC4712 EC4711

101

122

153

1 3

121

122

052

3-E

SCR̲TEMP

047

121

PARK

SAFETY̲RELAY

NOx̲OUT

29

Y Y

W Y

DEF̲TANK

#4352729 INJ̲HEATER R30

122

ETHER̲SOL EC23C DUAL̲OUTPUT EC23A

#̲​̲​̲​̲​̲​̲​̲

#4297188

1

ROOM̲LAMP

Y

078 121

WIPER̲MOTOR #4440627

RUN

M

EC23C

97

SENSOR̲ECU

LB

Y

122

2 RF9 AVSS 2 RF9 AVSS

074

057

#̲​̲​̲​̲​̲​̲​̲

153

046

F9

TMN1

#̲​̲​̲​̲​̲​̲​̲

5 115

R

R7

121

11

B

DIODE6 B

TMN1

0.85

129

122

R R

41

EC23X EC23W EC23J

R

19

121

EC3118 EC3117

EC471 EC472

38

20A

3 R

Y Y

Y

R7

WIPER̲HI1 #4436534 R

42

R

R9 0.85 R

32

0.85 R

129

R

16

R

1.25 R

33

R27

12-G

0.85 R

R8

R9

121

153

F9

2 B 2 Y 2 R

0.85 R TMN1

19

16

A22 B36 B35

60

122

34

128

HOUR̲METER̲STOP̲SW

BODYL

R8

0.85 Y R8

122

R8

0.85 R R9

SMB11 R F9

R R27

153

R9

2 5 4

Y

R F7 121

153

2 R F9 Y

R F9 R F9

F8

Y SMB1 1.25 R F7

25

COOLANT̲LVL(-) EC23X 2 B COOLANT̲LVL̲SIG EC23W 2 Y COOLANT̲LVL(+) EC23J 2 R

B DIODE5

30A

120

EC3129

W L

B

5

38

TMN1

119

117

F25

MONITOR/H

121

19-H

BODYH

F9 F9

35

C3 C2 C6 C5 C1

F7 F9 F8 F25 D30 F16

071

R

GSM 19-H

73

B11

0.5

F40 F39 F38 F37

0.85

G2 G1

11-K

0.85 R

21-K R19

R

OPT2(AUX1) OPT7(AUX3)

R F35

R

1.25 R 1.25 R 2 R 0.85 R

LIGHTER OPT4(AUX/MMS)

R F33 MONITOR F34 KEYON F35 BACKUP R F36 DSZ

21-E 0.85 R R DLU

40

R18

21-E

0.85

39

1 3 ACC

MONITOR̲IMAGE̲(LVDS)+ MONITOR̲IMAGE̲(LVDS)-

A19 A18

38

1 3

DSD6

37

R DLU DLU̲MAIN̲POWER BATTERY̲RELAY F32

SMCZ

ECM̲KEYON

MCZ̲KEYON

STEP̲LIGHT

MCZ

HORN

POWER̲ON

RADIO

36

B 1.25 R

5R BATT 5R BATT

8R ALT2

5A 15A 5A 10A 5A 5A 5A 5A 5A 5A 5A 5A 5A 5A 10A 5A 10A 10A 15A 15A

#4436534 ACC̲ON R19

L W

A/C̲2

L

W

18 CAB/H <-

DSB13 DSB14 DSA18

R

6-E

ON 3R

Y MCC5

B

5R 2R 2R 2R R15 5R BATT

2R 5R

5R BATT 2R 5R BATT

3 L ON

F3 F25 F3

R 2 R

1 3

DIODE9

Y

R

W

W W DEF̲T̲CLV̲SOL EC4737

DEF̲PMP(-) DEF̲PMP(+) DEF̲PMP̲SOL̲FB DEF̲PMP̲SOL

051

118

EC4736

ECM

3 R

B

B

EC4722 EC4721 EC4720 EC4719 B R Y W B R Y W

114

EC4722 EC4721 EC4720 EC4719

26

DEFT̲LVL̲SNS-(OPT) EC4733 DEFT̲LVL̲SNS̲S(OPT) DEFT̲TEMP̲SNS(OPT) DEF̲LVL̲LAMP̲STA EC4736

B R WATER̲IN̲FUEL(-) WIFWATER̲IN̲FUEL(+) WIF+ FUEL̲PUMP(-) FPFUEL̲PUMP(+) FP+

116

AIR̲TEMP(+) EC4738

116 115

26

3-J

R29 LINE̲HEATER #4654039

116

105

1.25 R

F7 F7

R

R 2 R

R12

R 2 R Y SMB3 1.25 R R12

117

115

DEF̲PUMP

R

DIAG̲SW

W L 2 B 2 R

116

044

R10 WASHER #4436534

1 3

122

89

W L B R

R29

115

DEF̲T DEF̲P

115

27

070

RY Y G BY L

SAT̲COM̲SPEED SERIAL0̲TXD SERIAL0̲RXD WAKE̲UP REG̲INPUT

121

2 5 4

10

SENSOR̲CAN(S) EC4710 SENSOR̲CAN̲LO EC479 SENSOR̲CAN̲HI EC478

116

3R

043

B

38

055

056

TEMP̲SENSOR

WIF/H

F23 F24 F25 F26 F27 F28 F29 F30

77

AC11

CONTROL̲ECU

A/C̲2

R R12 F6 F6

F5 F5 R R B R28

0.5 0.85

049

B

Y Y B R B R

27

25

DIAG̲INC/DEC̲SW #4381472

050

37

054

COOLANT̲VALVE SOLENOID

FUEL̲PUMP/H

K

R31 AUTO̲LUB2 #4352729

EC4731 EC4730 EC4713 EC4714

93

35

B23 A14 A27 B34 A15

0.5 Y HMST- 83 82 M F Y DSB11 B DSB36 B DSA22 B DSB36 B DSB35

153

2 5 4

C3 C2 C6 C5 C1

160

121

#4720352

053

B

MCB5

023

R B

042

1 3

2 5 4

W R13

LINE̲HEATER̲DIAG LINE̲HEATER(+) INJ̲HEATER(-) INJ̲HEATER(+) DEF̲TEMP̲SIG DEF̲PRESS̲SIG DEF̲PRESS(-) DEF̲PRESS(+) DEF̲INJ(-) DEF̲INJ(+)

B

27

1.25 B R R29

27

102

WATER̲IN̲FUEL

5

118

PRESS

1.25 B R R29

B

022

FUEL̲PUMP

W

33

38

27

97

B

W SCRL L SCRH B R

SCT2

MCF18

B

R31

SCRL SCRH EC471 EC474

SCT1

R R29

020

0.85

R

2

Y Y

33

DEF̲P̲CLV̲SOL EC4729

W

MCE3

97

27

W

Y

1 3

048

39

32

0.85

R21

W L 1.25 B 1.25 R

3 2 1

MCE3 F5

R31

B

R

32 R11 LIGHT1 #4436534

Y Y Y

R31

R12 F7 F9

R27 BACK̲LIGHT #4436534

33

25 2 5 4

SCRL SCRH EC471 EC474

W 38 DIODE23 AUTOLUB̲SW

0.85 B Y MCE3 0.85 R F5

B Y R

DIODE3

021

R

117

2B Y MCF14 MCZ 12-G B Y MCF18 MCZ 12-G 0.85 W R13 B

1.25 B R R29

R B

MCE3

B

119

118

0.85

LINE̲HEATER

27

SOLENOID/V

120

119

R R R

87

RTN

38 DIODE22

Y

MCE3

120

2 5 4 R13 AUTO LUB #4436534

W L 1.25 B 1.25 R

+

+ -

1 38

Y

119

1.25 1.25

25

SCRL SCRH

32

LINCOLN

019

R21

119

1 3

040

16

DIODE24 80

3

34

2 5 4

153

MONITOR̲POWER BACK̲LIGHT LCD̲TEMP MOINITOR̲GND WORNING̲LAMP

SERIAL4̲TXD SERIAL4̲RXD

B8

DSA15

#4357862

Y Y Br

MONITOR CONTROLLER

ENG̲STOP̲LAMP

121

EC311 EC3124 EC3123 EC3118 EC3117 EC3116

87

116

-

B

3 Vcc 2 Vout 1 GND

R B

3

F5

37 PROXIMITY̲SW

LUBLICATOR 27 #̲​̲​̲​̲​̲​̲​̲ R F5 2 B 2

R

2

0.85 B

33

A13 A28

069

B

+5V

SEAT̲BELT̲SW

F5 F6 F7

122

R13

LUBLICATOR #4480433 0.85 R B

I

0.85

HORN̲H 1.25 R R21 0.85 B

R12 F7 120 F9 120

041

R12 LIGHT2 #4436534

F5 F6 F7

Y Y Y Y Y Y Y

5

B

2 5 4

HORN̲L

115

YAMADA

R R

1 3

2 R 2 R 2 R

Y Y Y Y Y Y Y

017

L

M

38

NOx̲OUT(-) EC471 2 B NOx̲OUT(+) EC474 2 R

LB

117

118

1.25 1.25 0.5 R

F7 87

038

EC3129 EC311 EC3124 EC3123 EC3118 EC3117 EC3116

R B

32

A1

12

LIGHTER 91 1.25 B + 83

072

16 9 10

DEF̲LVL̲LAMP(OPT) DIAG̲SW DIAG̲DEC DIAG̲INC ENG̲MAINTE̲LAMP ENG̲WARNING̲LAMP ENG̲STOP̲LAMP

1 2

WASHER #4333185

0.85

B

1.25 B 27

WORK̲LIGHT̲L #YA00015760

R28

5-I

WORK̲LIGHT̲R #YA00015760

1 2

129

31 30

R B

1 2

37

R28

R12

29 28

26 27

R B R B

R28

1.25 R 1.25 B

1.25 R R12 1.25 B

R28

0.85 0.85 0.85 0.85

25

Y MCC17 0.85 W R13

R B

83

27

R12

R B R B

28

R28 LIGHT3 #4436534

B

1 2

R B

R B

0.85 0.85 0.85 0.85

29 R28

31

DSA1 DSB35 DSA13 DSA28

YA00048067

045 039

R28

B

83

BOOM̲LIGHT(OPT) #4336570

1.25 1.25

0.85 0.85

0.85 R 0.85 B

R30

1 2

1 2

M

28

CAB̲L/H̲1 0.85 B 0.85 R

27

CAB̲LIGHT #YA00015760

0.85 R 0.85 B

1 2

1 2

CAB̲LIGHT #YA00015760

BOOM̲LIGHT #4336570

27

29 R28

30

27

22 A/C̲1 2 2 R R 4 0.85 2 R 3 2 B 1

FRS

R28

1 2 1 2

CAB̲LIGHT #YA00015760

4-LIGHTS

0.85 R 0.85 B

R28

27

CAB̲LIGHT #YA00015760

014

PRESSURE̲SW #4377537

REC

M

SUNBEAM̲S 16 #4405814 129 MONITOR/H 16 2 1 RB AC21 2 Y AC21 1 AC22 3 B 0.5 YR AC22 2 3 Y AC23 4 B AC24 AC25 5 0.85 Y 0.85 B

B

CAB̲LIGHT #YA00015760

2-LIGHTS

016

1 2

CAB̲LIGHT #YA00015760

0.85 W

2

CAB

1 20

R B

0.85 0.85

29

GSM̲KEYON

037

DIODE4 K

A

MONITOR/H

Y AC23 B AC24 0.85 Y AC25 0.85 B

28

2 B

R B

M

M

Y AC23 B AC24 0.85 YAC25 0.85 B

27

2 B

76

CAB̲REAR̲LIGHT #4336570

0.85 R R25 B B

80

33 32 AC23 Y AC23 AC24 B AC24 AC25 0.85 Y AC25 0.85 B

Y B Y B

26

TPI̲KEYON

16 6

AC26 2 B

AIR̲COMPRESSOR #YA00003888

25

76 F37 0.85 B

085

19-H

W

1 1 2

24

75

33

33 1.25

23

R

DLU

32 1.25 W AC26

AC26

22

PUMP̲M̲ALM

W

21

IDLE̲STOP

20

11-K

AC26

Y MCC5

2R

5A 10A 20A 10A 20A 20A 10A 20A 20A 20A SHUTOFF̲V/H

WIPER

LIGHT1

LIGHT2

AUTO̲LUB

BACK̲LIGHT

LIGHT3

R

CAB̲REAR̲L/SW 16-G FUSE39 9-C

NOx̲SENSOR(-) EC16E NOx̲SENSOR(+) EC16B

W

2 R R15

B G1 G2 ACC M ST 2 WG 3 WL 3L 1.25 WR

3R

ALT1 ALT1 ALT1 ALT1 ALT1 ALT1 ALT1 ALT1 ALT1 ALT1

BATT BATT

F32

R 2R

2R

#4436534

8R 8R 8R 8R 8R 8R 8R 8R 8R 8R 20A 10A 15A 20A 20A 10A 20A 5A

20A 15A

F1

CHARGE̲SIG

R33 0.5

START

ACC 3R ACC 3 L ON START

3R BATT

Y @wireK

MCZ̲SOL

12V-UNIT

A/C BLW/COMP

F2

19

16-B FUEL̲LVL̲SW

9

PRESSURE̲SW #

J

18

Dr.

A

(+)

40

B

012

OPEN̲AIR̲S #4705815 1 2

2

1.25

76

ENG̲MAINTE/L ENG̲WARNING/L ENG̲STOP/L

90

013

018

17

R

4 R 3 1 W 2 Y

W

Y RLSW 0.85 R F39

R 2 5 4 R R25 B

B

H

Y R F39

R25 25 OPTION 1 3 #4436534

75

A/C̲2

1.25

STARTER2

011

015

16

17

16

15

SERIAL̲SMCZ

STARTER1

G

15

R

32

R

14

100

EC23A

13

R15 KEY̲ON̲CUT #4436534

80

B

Y

DLU 21-H

12

DLU3̲KEYON

119

120

76

11

R3

Y

ECM̲DUAL̲OUTPUT

6-K

117

7

9 10

0.85

21-E

Y 118

SOCKET #4432965

8

EX)CAB̲REAR̲LIGHT(OPT)

035

R

B R

12V12V+

7

FILL̲HOSE/H

PROTECTION.2

+OUT

6

036

161

B

PROTECTION.1

-OUT

1.25 R

5

R @wireK

161

HOUR̲METER #4657890

R

+IN

4

F38

Y

R23

#4450008

-IN

3

0.5

117

118

1.25 R

27

167

8

GLSW

F1

1.25 B 12VL

2

2

TPI

R

DIODE13

068

21-J

R23

B

R R R

R

32 33

100

R 100

117

118

1.25

E

F

MOGL

K

R16

R15

066

2 5 4

FUEL̲LEVEL̲SW

76 2 R F38 0.85 B

B13 B14 A18 A19 B15

HYDRAULIC̲OIL̲FILTER̲SW AIR̲FILTER̲SW FUEL̲METER WATER̲TEMP OVER̲HEAT̲SW

REAR̲LIGHT

153

1 3

80

154

L POWH W POWL

TMN1 BR2

3

153

2 5 4

R

Y

39 1

1.25 R

FUSE̲BOX2

1.25 0.85

032

033

81

1 3

2 5 4

MCC5

064

5 R

FUSE̲BOX1

INLINE̲F/H F14 FILL̲HOSE̲H F15 F16 PUMP̲MISSION̲ALM F17 OPT6(SEAT̲HEATER) F18 OPT1(SEAT̲COMP) 2 R F19 OPT3(MOTION̲ALM) OPT5(PATLIGHT) F20 2R

81

034

87 27

F21

R

121

1

12V̲UNIT

In:24V

74 Out:12V

1.25 B

K A

159

F32

R R R 1.25 R 2R

122

W

119

120

R

A

DIODE8

Y MOGL

F21 F21

2 R

0.85

AEX

DIODE7

GLSW

Y

067

R

1.25 R 2 R R R

87

80

154

031

0.85 K

YY EC23A

STARTER2

166

R R

2R

Y

121

0.85

80

R22 LOAD DUMP #4436534

Y

027

DIODE11 MOGL A K Y

Y

ACC

R R

1 3

153

R17 IDLE̲STOP #4436534

POWH

100 100

F1

2 5 4

R14

2 R

2R BATT R START R F32

B

R23

LADDER̲SOL #4436534

121

061

3 R

76 1.25 R R18 0.85 B

2 5 4

R

Y F1 F1

R26 B R26

122

R14

153

030

DSD8

CHARGE SMCZ

B B

2 5 4

R33

PILOT SHUT-OFF̲SW

STARTER̲ISOLATION

87

1 3

1 3

A

F3 F4 F5 F6 F7 F8 F9 F10 F11

009

W

B

122

1 3

153

153

Y

010

100

2 5 4

026

R26 PILOT SHUT-OFF #4436534

3 1

R14

1 3

R23 STARTER CUT #4436534

R F1 B

K

25 2 5 4

107

108

065 DIODE10

2 R 1.25 R

117

F32

R24 SEC #4436534

063

12VH 1.25 R F1

118

2 R

B

84

25

61

R16 ACC̲CUT #4436534

060

5 1 4 3

062

DSB10

4 2

AEX TMN1

028

KEY̲SW 6

62

029

Y

A E 0.85 B 86

B

A E

PW

R DIODE1

S/F̲200A #4659725

W

R

R

1

79

121

STARTER̲SW/H

R START R F32

14

13

119

Y

100

2 R

BATT BATT

86

ALT2

87

S 84

2 1 3

ENG̲START

41

Y GLSW

R32 85

B

BATTERY̲RELAY1 #4255762

006

ACG

STARTER1

8R

S

1 38

KEY-ON

42

B

115

F32

B

86

008 BATTERY̲RELAY2 #4255762

BUSBAR

25

PILOT SHUT-OFF

EC23A

0.5

D

005

116

2

Y AEX

004

116 115

43

12

11

Y

1 2 3 4 5 6

R BATT

R32

12-E

4 5 2

CSU̲MAIN

H OFF ACC ON START

R BATT

1 3

122

PILOT SHUT-OFF SOLENOID̲VALVE #4609630

007

2

B

S/F̲75A #4315324

116

69

F32 ALT2

165

115

100 5 R

4

1

115

116

70

2 R 8 R

R

20A

20A 10A

115

BATTERY #4354442

S/F̲45A #4315323

117

ALT1 BATT

F1 F1

115

116

4

118

8 R 5 R

WIU̲MAIN

44

R

F32 ALT2

69 67

R32

BPU̲MAIN

45

MOGL

2 R 8 R

70 68

Y @wireK

FMU̲MAIN

46

Y

ALT1 BATT

0.5

121

62

ODR̲MAIN

47

F43 F42 F41

R B B B B B R W

RPU̲MAIN

48

DSD16

8 R 5 R

119

120

R 0.85 R

115

1

R

SCR̲HEATER̲POWER

115

2R

+

116

R Y

002

R32

122

61

F48 F47 F46 F45 F44

025

R R

-

116

19

ALT1 ALT2

+

BATTERY #4354442

2

8 R 8 R

-

003

BATT

B

116

R F32

5-I

TMN1

R

Y @wireK

118

3R

100 B

4

S/F̲75A #4315324

100

0.5

117

115

1

100 B

118

-> CAB/H

R R R R R R R R

0.85

R R R

116

BATTERY̲ISOLATION

C

Y AEX

ECM

001

ECM

6-K

ECM

0.5

#4607115

MAIN/H <-

25 2 5 4

F48 F47 F46 F45 F44 F43 F42 F41

R R

9-J

9-J

OPT̲CONNECTOR OPT̲CONNECTOR OPT̲CONNECTOR OPT̲CONNECTOR OPT̲CONNECTOR OPT̲CONNECTOR OPT̲CONNECTOR OPT̲CONNECTOR

9-J

B

R R R R R R R R

155

10

An article No. of FUSE 30A X4195597 20A X4436736 10A X4428911 5A X4428910 DRAW TOOL X4436737

MCF16

STARTER̲SW

FUSE̲BOX3(OPT)

9

8

7

Y MCC5

6 024

R R R R R R R R

5

4

RECEIVER/H

3

2

1

0.85 B

EX1200-7B ELECTRICAL CIRCUIT DIAGRAM A

IMPORTANT: The number 001 to 167 indicated the NO. in the cross reference table. Refer to the cross reference table in T5-3 of Servise Manual.

Authorised Hitachi Dealer Use Only. Parts numbers on the drawing are provited only for reference purpose. To order parts on the drawing, be sure to identify part No. in the Parts Catalog.

Attach to Vol. No. : TTKAB90-EN-00

FUEL̲METER 18-B

117

R MCF25 B @wireK

17

18

19

20

21

22

23

24

L


Turn static files into dynamic content formats.

Create a flipbook
Issuu converts static files into: digital portfolios, online yearbooks, online catalogs, digital photo albums and more. Sign up and create your flipbook.