Kawasaki CUMMINS QSM 11 ENGINE Parts Manual 93313-00103 - PDF DOWNLOAD

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11-C Kawasaki

93313-00103

11-C Kawasaki

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Engine Serial No. 35050495 -

© 2009 KCM

Corporation. All rights reserved.

Printed in Japan

September 2008

Before Use I.

Introduction This parts catalog is applied to models indicated on the cover.

II.

How to Order Parts When ordering a part, refer to illustrations and lists in this parts catalog, and clearly notify our company of the model name, the chassis No., the E/G serial No. ,the parts No., the parts name, the required quantity, etc.

Ill.

How to Look at Parts Catalog Illustrations in the parts catalog show the "position and shape" of each part in the range required in ordering. Accordingly, illustrations do not always agree with actual parts.

1.

How to use the lists The list shown below as an example helps you to understand how to use the lists.

!

f

SYM

PART NUMBER

!

CD

®

000- □□□

PART NAME

BOL

! ! If! UNIT SERIAL QTY (A) (B)

1A

YE 1010102026

OVERHAUL KIT

1

101-120

B

YE1010102027

OVERHAUL KIT

1

121-

2A

YE1229834NOO

GASKET

1

101101-120

•

NPD

®

11

-

~,

REMARKS (A)

(B)

(C)

(D)

REMARK

Y01 B

Y02

3A

YE1227943GOO

SEAL.OIL

1

B

YE1227943G10

SEAL.OIL

1

121-

4A

YE1112110GOO

GASKET

1

101-120

B

YE1112110G10

GASKET

1

121-

41A

YE 1446543G 17

SEAL

3

101-

01

02

42A

YE 1446543G 19

SEAL

2

101-

01

02

51A

YE1351043GOO

SEALOIL

1

101-

QK1

61A

YE1303754TOO

GASKET

1

101-

K1

62A

YE1327054T01

GASKET

1

101-

K1

B

WA1

B

A1

Encircled numbers indicate the following contents:

G) 000 (MODEL CODE) Model code shown in the parts catalog (which is different from the model name of the main unit)

® □□□ (SECTION NO.) Key in retrieval in "SECTION INDEX"

Q) SYMBOL Key to find a parts No. from an illustration (unit drawing) The symbol to which three zeros are prefixed, e.g., 000A, 0008, etc. tells that the unit is an assembly.

@ PART NUMBER (E)

@ PARTNAME @ UNITQ'TY This column indicates the quantity of one set (J) SERIAL(A) • SERIAL(B) (applicable chassis Nos.) SERIAL(A) : Indicates the application start chassis No. SERIAL(B) : Indicates the application end chassis No.

@ REMARKS: [N] (not for sale) Parts not for sale are indicated as "N". @ REMARKS: [P] (parts compatibility) The parts compatibility is indicated in symbols, A, Band C having the following meanings:

0

[A] A new part and an old part are completely

interchangeable with each other.

New

◄ ►

Old

0

[B] A new part and an old part are not interchangeable with each other.

X

New

◄ ►

Old

X

[C] A new part is an alternative of an old part.

In this case, an old part is not interchangeable with a new part.

®)

0 New

◄X►

Old

REMARKS: [D]

[D] Indicates that the part is deleted.

[H] Indicates that production or supply of the part is stopped.

An alternative is shown just below.

@ REMARKS: [(A)], [(B)], [(C)], [(D)] Symbols indicated in this column have the following meanings. ( 1) Assembly parts (a) 01 : Indicates parts which make up the assembly parts. (b) Y01 - : Indicates assembly parts which is made up of the parts K1 ,K2-K9.

[Example 1] (Refer to the list in the previous page.)

The part 1A 34256-20050 front chassis has Y01 in the Remarks column, it means that the Front chassis includes the parts with 01[41A and 42A] in the Remarks column.

(2) Kit parts (a) K1 : Indicates parts which make up the kit. (b) QK1 - : Indicates a kit which is made up of parts K1 -, K2 -.

(E)

(3) Parts which has a interchangeability when replace with the other related parts. (a) A1 : Indicates parts which need to make a interchangeability. (b) WA1~ : Indicates parts which have a interchangeability when replace with A1 parts.

[Example 2] (Refer to the list in the previous page.)

The part 3B 44344-70020 [WA1] can replace the old part 3A 44340-70210 only if the plate 4B 41605-41290 [A 1] is also replaced together.

REMARKS The other major remarks are shown below:

@

(1) (2) (3) (4) (5) (6)

(7)

REF618 FR LH FR RH FR INLET D80x185L :

Indicates the section No. 618.

Indicates the left side toward the machine forward direction.

Indicates the right side toward the machine forward direction.

Indicates the inlet side.

Indicates "diameter= 80 mm, length= 185 mm".

Old parts No.• reference parts No., etc.

SIZE S.T.D. ---- Standard size O.S. Over size U.S. Under size

(Note) The parts not numbered individually in the illustration will not be sold separately.

The parts which parts number is not listed individually will not be sold separately.

Parts shown in this catalog may be deleted, changed or specified as "not for sale" without prior notice.

WARNING: 1. The purpose in issuing this parts catalog is to use for clarifying the parts and for placing the parts order to your Kawasaki loader dealer or the engine manufacture.

2.

You also can use this parts catalog to exchange parts information between you and your Kawasaki loader dealer or engine manufacture for clarifying the parts.

3.

You must not perform any repair, disassembly and reassembly work on the machine.

Contact your Kawasaki loader dealer or engine manufacture and ask him to do the above work.

(E)

ENGINE SPECIFICATION

ET8 SYSTEM CODE

SYSTEM--NAME

--------------

---------

-

-------PAGE

101

ACCESSORY DRIVE PULLEY

101-1

101A

ACCESSORY DRIVE PULLEY

101A-1

102

AIR HEATER STARTING AID

102-1

102A

AIR HEATER STARTING AID

102A-1

1028

AIR HEATER STARTING AID

1028-1

103

DATAPLATE

103-1

103A

DATAPLATE

103A-1

104

CYLINDER BLOCK

104-1

104A

CYLINDER BLOCK

104A-1

105

CRANKSHAFT

105-1

105A

CRANKSHAFT

105A-1

106

MAIN BEARINGS

106-1

106A

MAIN BEARINGS

106A-1

1068

MAIN BEARINGS

1068-1

107

CYLINDER LINER

107-1

107A

CYLINDER LINER

107A-1

108

GEAR HOUSING

108-1

108A

GEAR HOUSING

108A-1

1088

GEAR HOUSING

1088-1

--

ENGINE SPECIFICATION

ET8 SYSTEM CODE -

SYSTEM- NAME

---------------···-··-·····----·-·-········-·-··,;AGE-···--·-·-·

109

IDLER GEARS

109-1

11 0

CAM FOLLOWER

110-1

111

CYLINDER BLOCK PLUMBING

111-1

112

BREATHER PLUMBING

112-1

113

AIR HEATER STARTING AID

113-1

114

AIR COMPRESSOR INLET CONNECTION

114-1

115

AIR COMPRESSOR INLET CONNECTION

115-1

116

CRANKSHAFT PULLEY

116-1

117

FRONT GEAR TRAIN ACCESSORY DRIVE

117-1

118

FUEL PUMP DRIVE

118-1

118A

FUEL PUMP DRIVE

118A-1

119

ENGINE BRAKE CONTROL

119-1

120

THERMOSTAT

120-1

120A

THERMOSTAT

120A-1

121

ALTERNATOR

121-1

122

ALTERNATOR MOUNTING

122-1

123

ALTERNATOR MOUNTING

123-1

124

FRONT ENGINE SUPPORT

124-1

125

FUEL FILTER

125-1

ENGINE SPECIFICATION

ET8 SYSTEM CODE

SYSTEM NAME

-------- --------------- -- -- --

- -- -- -- -- ----- ---

PAGE -----------

126

FLYWHEEL HOUSING

126-1

127

FUEL PUMP

127-1

127A

FUEL PUMP

127A-1

127B

FUEL PUMP

1278-1

128

FUEL PUMP MOUNTING

128-1

129

FUEL SYSTEM PRIMER PLUMBING

129-1

130

FLYWHEEL & RINGGEAR

130-1

131

GEAR HOUSING

131-1

131A

FRONT GEAR COVER

131A-1

132

AIR INTAKE CONNECTION

132-1

133

AIR INTAKE CONNECTION

133-1

134

LIFTING BRACKET

134-1

134A

LIFTING BRACKET

134A-1

135

OIL COOLER

135-1

135A

OIL COOLER

135A-1

135B

OIL COOLER

1358-1

136

OIL REPLENISHING SYSTEM

136-1

137

OIL LEVEL GAUGE

137-1

138

OIL PUMP

138-1

ENGINE SPECIFICATION

ET8 SYSTEM CODE

SYSTEM NAME

PAGE

139

OIL FILTER ARRANGEMENT

139-1

140

OIL FILTER ARRANGEMENT

140-1

141

OIL PAN

141-1

141A

OIL PAN

141A-1

1418

OIL PAN

1418-1

142

FUEL SHUTOFF VALVE

142-1

142A

ELECTRONIC CONTROL COOLER

142A-1

1428

ELECTRONIC CONTROL COOLER

1428-1

143

TURBOCHARGER

143-1

143A

TURBOCHARGER

143A-1

144

PISTON COOLING NOZZLE

144-1

145

CONNECTING ROD

145-1

146

ENGINE PISTON KIT

146-1

146A

ENGINE PISTON KIT

146A-1

147

CAMSHAFT

147-1

148

CYLINDER HEAD

148-1

148A

CYLINDER HEAD

148A-1

1488

CYLINDER HEAD

1488-1

149

INJECTORS

149-1

ENGINE SPECIFICATION

ET8 SYSTEM CODE

SYSTEM NAME

PAGE

150

ACCESSORY DRIVE PULLEY

150-1

151

ROCKER LEVER

151-1

151A

ROCKER LEVER

151 A-1

152

RADIATOR MOUNTING

152-1

153

STARTING MOTOR MOUNTING

153-1

153A

ST ARTER MOUNTING

153A-1

154

STARTING MOTOR

154-1

154A

STARTING MOTOR

154A-1

155

AIR INTAKE MANIFOID

155-1

155A

TURBOCHARGER ARRANGEMENT

155A-1

157

EXHAUST MANIFOID

157-1

158

AIR INTAKE CONNECTION

158-1

159

THERMOSTAT HOUSING

159-1

159A

THERM OST AT HOUSING

159A-1

160

THERMOSTAT HOUSING

160-1

161

LUBE OIL COOLER

161-1

162

TURBOCHARGER PLUMBING

162-1

163

VALVE COVER

163-1

163A

VALVE COVER

163A-1

••

ENGINE SPECIFICATION

ET8 SYSTEM CODE

- -- SYSTEM- NAME - - - - - - - -- -- - -- - - -- - -- - -- - -- -- -- -- - - ---- --- - --- -- - -

--PAGE- ---- --- -- -

164

CORROSION RESISTOR

164-1

164A

CORROSION RESISTOR

164A-1

1648

CORROSION RESISTOR

1648-1

165

HEAT SHIELD

165-1

165A

OIL COOLER WATER PLUMBING

165A-1

166

WATER PUMP

166-1

166A

WATER PUMP

166A-1

1668

WATER PUMP ARRANGEMENT

1668-1

167

WIRING ACCESSORIES

167-1

167A

EXTERNAL CONTROL MODULE WIRING

167A-1

168

EXHAUST PLUMBING

168-1