Download Kawasaki Cummins QSM11 Engine Parts Manual (93313-00102)

93313-00102 April 2007

Kawasaki

PARTS CATALOG ENGINE

CUMMINS QSM11

For 902V Engine Serial No. 35050495 -

Before Use I.

Introduction This parts catalog is applied to models indicated on the cover.

11.

How to Order Parts When ordering a part, refer to illustrations and lists in this parts catalog, and clearly notify our company of the model name, the chassis No., the E/G serial No. ,the parts No., the parts name, the required quantity, etc.

How to Look at Parts Catalog

111.

Illustrations in the parts catalog show the "position and shape" of each part in the range required in ordering. Accordingly, illustrations do not always agree with actual parts.

1.

How to use the lists The list shown below as an example helps you to understand how to use the lists.

!

f.

SYM

PART NUMBER

r

G)

®

000- □□□

PART NAME

BOL

! ! !f!

UNIT SERIAL QTY (A) (B)

•

NPD

11

@

-

,,

REMARKS (A)

(B)

(C)

1A YE1010102D26

OVERHAUL KIT

1

101-120

B

YE1010102D27

OVERHAUL KIT

1

121-

2A

YE 1229834N00

GASKET

1

101-

3A

YE 1227943G00

SEAL.OIL

1

101-120

B

YE1227943G10

SEAL,OIL

1

121-

4A

YE1112110G00

GASKET

1

101-120

B

YE1112110G10

GASKET

1

121-

41A

YE1446543G17

SEAL

3

101-

01

02

42A YE1446543G19

SEAL

2

101-

01

02 QK1

(D)

REMARK

Y01 B Y02

B

WA1

B

A1

51A YE1351043G00

SEALOIL

1

101-

61A

YE1303754T00

GASKET

1

101-

K1

62A YE1327054T01

GASKET

1

101-

K1

Encircled numbers indicate the following contents:

G)

000 (MODEL CODE) Model code shown in the parts catalog (which is different from the model name of the main unit)

® □ □ □ (SECTION NO.) Key in retrieval in "SECTION INDEX" @ SYMBOL Key to find a parts No. from an illustration (unit drawing) The symbol to which three zeros are prefixed, e.g., 000A, 0008, etc. tells that the unit is an assembly.

@ PART NUMBER (E)

@ PARTNAME @ UNITQ'TY This column indicates the quantity of one set (J) SERIAL(A) • SERIAL(B) (applicable chassis Nos.) SERIAL(A) : Indicates the application start chassis No. SERIAL(B) : Indicates the application end chassis No. @ REMARKS: [N] (not for sale) Parts not for sale are indicated as "N". @ REMARKS: [P] (parts compatibility) The parts compatibility is indicated in symbols, A, B and C having the following meanings: [A] A new part and an old part are completely interchangeable with each other.

0 New

◄ ►

Old

0

[B] A new part and an old part are not interchangeable with each other.

X

New

◄ ►

Old

X

[C] A new part is an alternative of an old part.

In this case, an old part is not interchangeable with a new part.

(@

0 New

◄ X►

Old

REMARKS: [D] [D] Indicates that the part is deleted.

[H] Indicates that production or supply of the part is stopped.

An alternative is shown just below.

® REMARKS: [(A)], [(B)], [(C)], [(D)] Symbols indicated in this column have the following meanings.

(1) Assembly parts (a) 01 - · : Indicates parts which make up the assembly parts. (b) Y01 - : Indicates assembly parts which is made up of the parts K1 ,K2-K9.

[Example 1] (Refer to the list in the previous page.)

The part 1A 34256-20050 front chassis has Y01 in the Remarks column, it means that the Front chassis includes the parts with 01 [41A and 42A] in the Remarks column.

(2) Kit parts (a) K1 : Indicates parts which make up the kit. (b) QK1 - : Indicates a kit which is made up of parts K1 -, K2 -.

(E)

(3) Parts which has a interchangeability when replace with the other related parts. (a) A 1 : Indicates parts which need to make a interchangeability. (b) WA1~ : Indicates parts which have a interchangeability when replace with A1 parts.

[Example 2] (Refer to the list in the previous page.)

The part 3B 44344-70020 [WA 1] can replace the old part 3A 44340-70210 only if the plate 4B 41605-41290 [A 1] is also replaced together.

@

REMARKS The other major remarks are shown below: (1) REF618 (2) FR LH

Indicates the section No. 618.

Indicates the left side toward the machine forward direction.

(3) FR RH (4) FR INLET

Indicates the right side toward the machine forward direction.

Indicates the inlet side.

Indicates "diameter= 80 mm, length= 185 mm".

(5) D80x185L : (6) Old parts No.• reference parts No., etc.

(7) SIZE S.T.D. ---- Standard size O.S. U.S.

----

Over size Under size

(Note) The parts not numbered individually in the illustration will not be sold separately.

The parts which parts number is not listed individually will not be sold separately.

Parts shown in this catalog may be deleted, changed or specified as "not for sale" without prior notice.

WARNING: 1. The purpose in issuing this parts catalog is to use for clarifying the parts and for placing the parts order to your Kawasaki loader dealer or the engine manufacture.

2. You also can use this parts catalog to exchange parts information between you and your Kawasaki loader dealer or engine manufacture for clarifying the parts.

3. You must not perform any repair, disassembly and reassembly work on the machine.

Contact your Kawasaki loader dealer or engine manufacture and ask him to do the above work.

(E)

ENGINE SPECIFICATION

ET8 SYSTEM CODE

SYSTEM NAME

PAGE

101

ACCESSORY DRIVE PULLEY

101-1

102

AIR HEATER STARTING AID

102-1

102A

AIR HEATER STARTING AID ( S/N 35187288~)

102A-1

103

DATAPLATE

103-1

103A

DATAPLATE ( S/N 35187288~)

103A-1

104

CYLINDER BLOCK

104-1

104A

CYLINDER BLOCK ( S/N 35187288~)

104A-1

105

· CRANKSHAFT

105-1

105A

CRANKSHAFT ( S/N 35187288~)

105A-1

106

MAIN BEARINGS

106-1

106A

MAIN BEARINGS ( S/N 35187288~)

106A-1

107

CYLINDER LINER

107-1

107A

CYLINDER LINER ( S/N 35187288~)

107A-1

108

GEAR HOUSING

108-1

108A

GEAR HOUSING ( S/N 35187288~ )

108A-1

109

IDLER GEARS

109-1

110

CAM FOLLOWER

110-1

111

CYLINDER BLOCK PLUMBING

111-1

112

BREATHER PLUMBING

112-1

ENGINE SPECIFICATION

ET8 SYSTEM CODE

SYSTEM NAME

PAGE

113

AIR HEATER STARTING AID

113-1

114

AIR COMPRESSOR INLET CONNECTION

114-1

115

AIR COMPRESSOR INLET CONNECTION

115-1

116

CRANKSHAFT PULLEY

116-1

117

FRONT GEAR TRAIN ACCESSORY DRIVE

117-1

118

FUEL PUMP DRIVE

118-1

118A

FUEL PUMP DRIVE ( S/N 35187288~ )

118A-1

119

ENGINE BRAKE CONTROL

119-1

120

THERMOSTAT

120-1

120A

THERMOSTAT ( S/N 35187288~)

120A-1

121

ALTERNATOR

121-1

122

ALTERNATOR MOUNTING

122-1

123

ALTERNATOR MOUNTING

123-1

124

FRONT ENGINE SUPPORT

124-1

125

FUEL FILTER

125-1

126

FLYWHEEL HOUSING

126-1

127

FUEL PUMP

127-1

127A

FUEL PUMP ( S/N 35187288~)

127A-1

128

FUEL PUMP MOUNTING

128-1

ENGINE SPECIFICATION

ET8 SYSTEM CODE

SYSTEM NAME

PAGE

129

FUEL SYSTEM PRIMER PLUMBING

129-1

130

FLYWHEEL & RINGGEAR

130-1

131

GEAR HOUSING

131-1

132

AIR INTAKE CONNECTION

132-1

133

AIR INTAKE CONNECTION

133-1

134

LIFTING BRACKET

134-1

135

OIL COOLER

135-1

135A

OIL COOLER ( S/N 35187288~)

135A-1

136

OIL REPLENISHING SYSTEM

136-1

137

OIL LEVEL GAUGE

137-1

138

OIL PUMP

138-1

139

OIL FILTER ARRANGEMENT

139-1

140

OIL FILTER ARRANGEMENT

140-1

141

OIL PAN

141-1

141A

OIL PAN ( S/N 35187288~ )

141A-1

142

FUEL SHUTOFF VALVE

142-1

142A

ELECTRONIC CONTROL COOLER ( S/N 35187288~ )

142A-1

143

TURBOCHARGER

143-1

143A

TURBOCHARGER ( S/N 35187288~)

143A-1

ENGINE SPECIFICATION

ET8 SYSTEM CODE

SYSTEM NAME

PAGE

144

PISTON COOLING NOZZLE

144-1

145

CONNECTING ROD

145-1

146

ENGINE PISTON KIT

146-1

146A

ENGINE PISTON KIT ( S/N 35187288~ )

146A-1

147

CAMSHAFT

147-1

148

CYLINDER HEAD

148-1

148A

CYLINDER HEAD ( S/N 35187288~)

148A-1

149

INJECTORS

149-1

150

ACCESSORY DRIVE PULLEY

150-1

151

ROCKER LEVER

151-1

151A

ROCKER LEVER ( S/N 35187288~)

151A-1

152

RADIATOR MOUNTING

152-1

153

STARTING MOTOR MOUNTING

153-1

154

STARTING MOTOR

154-1

154A

STARTING MOTOR ( S/N 35187288 ~ )

154A-1

155

AIR INTAKE MANIFOID

155-1

155A

TURBOCHARGER ARRANGEMENT ( S/N 35187288~ )

155A-1

157

EXHAUST MANIFOID

157-1

158

AIR INTAKE CONNECTION

158-1

ENGINE SPECIFICATION

ET8 SYSTEM CODE

SYSTEM NAME

PAGE

159

THERMOSTAT HOUSING

159-1

159A

THERMOSTAT HOUSING ( S/N 35187288~)

159A-1

160

THERMOSTAT HOUSING

160-1

161

LUBE OIL COOLER

161-1

162

TURBOCHARGER PLUMBING

162-1

163

VALVE COVER

163-1

163A

VALVE COVER ( S/N 35187288~)

163A-1

164

CORROSION RESISTOR

164-1

164A

CORROSION RESISTOR ( S/N 35187288~)

164A-1

165

HEAT SHIELD

165-1

166

WATER PUMP

166-1

166A

WATER PUMP ( S/N 35187288~)

166A-1

167

WIRING ACCESSORIES

167-1

167A

EXTERNAL CONTROL MODULE WIRING ( S/N 35187288~ )

167A-1

168

EXHAUST PLUMBING

168-1