John Deere Forwarder 810E Harvester Head Hydraulic Schematic Manual - PDF DOWNLOAD

Forwarder Serial Number WJ0810E002501 F076189 F655378 - B0

Electric Schematics John Deere Forwarder 810E (English)

Worldwide Construction And Forestry Division Published in Finland

Contents

Electric Schematic explanation ....................................................... 4 F655378 1/30 ....................................................................................... 6 F655378 1/30 ....................................................................................... 8 F655378 2/30 ..................................................................................... 10 F655378 3/30 ..................................................................................... 12 F655378 4/30 ..................................................................................... 14 F655378 5/30 ..................................................................................... 16 F655378 5/30 ..................................................................................... 18 F655378 6/30 ..................................................................................... 20 F655378 7/30 ..................................................................................... 22 F655378 8/30 ..................................................................................... 24 F655378 8/30 ..................................................................................... 26 F655378 9/30 ..................................................................................... 28 F655378 10/30 ................................................................................... 30 F655378 11/30 ................................................................................... 32 F655378 12/30 ................................................................................... 34 F655378 13/30 ................................................................................... 36 F655378 14/30 ................................................................................... 38 F655378 15/30 ................................................................................... 40 F655378 16/30 ................................................................................... 42 F655378 17/30 ................................................................................... 44 F655378 18/30 ................................................................................... 46 F655378 19/30 ................................................................................... 48 F655378 20/30 ................................................................................... 50 F655378 21/30 ................................................................................... 52 F655378 22/30 ................................................................................... 54 F655378 23/30 ................................................................................... 56 F655378 24/30 ................................................................................... 58 F655378 25/30 ................................................................................... 60 F655378 26/30 ................................................................................... 62 F655378 27/30 ................................................................................... 64 F655378 28/30 ................................................................................... 66 F655378 29/30 ................................................................................... 68 F655378 30/30 ................................................................................... 70 Appendix: HVAC internal connection ............................................ 72

ii

Contents All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice.

COPYRIGHT © 2008 DEERE & COMPANY Moline, Illinois All rights reserved

iii

ELECTRIC SCHEMATIC EXPLANATION

Electric Schematics

Electric Schematic explanation 1

Seek column

2

Double lines, conductor on circuit card

3

Relay K7

4

Reference, seek column 608 E

5

Earth terminal, connector X3 pin 3

6

Fuse 25, 10A

7

Connector X16 pin 9

8

Number of wire 65+

9

S9 in the frame, not mounted on all machines

10 Single line, wire 11 Solenoid valve Y65 12 Machine frame 13 Operation symbol

5

F655378 1/30

Electric Schematics

F655378 1/30 Item

Component

Description

Position

Location

F1

Fuse

Ignition switch, 5A

108E

PCB cabin

F17

Fuse

Controller, ELX, 5A

118F

PCB cabin

F31

Fuse

Cabin main fuse, 125A

100N

Main switch

F32

Fuse

Main fuse, 40A

103O

Main switch

F33

Fuse

Main fuse, 60A

101O

Main switch

F34

Fuse

Cabin main fuse, 50A

100G

Cabin

F35

Fuse

Cabin main fuse, 50A

101F

Cabin

F49

Fuse

Glow plug, 50A

108R

Engine

F70

Fuse

Battery center tab voltage, 1A

103Y

Batteries

F91

Fuse

Preheater, 20A

102N

PCB frame

F92

Fuse

HVAC, 20A

103N

PCB frame

F93

Fuse

Cabin battery power switch, 15A

104N

PCB frame

F94

Fuse

Dafo, 10A

104N

PCB frame

F95

Fuse

Dafo, 10A

105N

PCB frame

F96

Fuse

ECU, 20A

107M

PCB frame

F97

Fuse

Hydr. fill pump, 20A

106N

PCB frame

F98

Fuse

Fuel fill pump, 24V outlet, 20A

107N

PCB frame

G1

Motor

Starter

107T

Engine

G2

Battery

101V

Front frame

K9

Relay

Ignition switch

117E

PCB cabin

K15

Relay

Starting prevent

118T

PCB cabin

K38

Relay

ECU power

112U

Main switch box

K39

Relay

Starter

104T

Main switch box

K49

Relay

Glow

109S

Engine

7

F655378 1/30

Electric Schematics

F655378 1/30 Item

Component

Description

Position

Location

M1

Motor

Starter

103T

Engine

R2

Resistor

Glow plug

109V

Engine

S1

Switch

Main switch

100S

Main switch box

S2

Switch

Ignition switch

109H

Cabin

S52

Switch

Fan door

113V

Engine comparment

S56

Switch

Emergency stop

113B

Cabin

V14

Diode

Ignition switch

111D

PCB cabin

V17

Diode

Ignition switch

111K

PCB cabin

V18

Diode

Ignition switch

112K

PCB cabin

X21

Connector

31-pin

103E

Cabin

X124

Connector

6-pin

114S

Engine compartment

XB1

Connector

9-pin

108G

Cabin PCB

XB2

Connector

9-pin

115C

Cabin PCB

XB7

Connector

9-pin

100D

Cabin PCB

XB8

Connector

9-pin

111I

Cabin PCB

XB9

Connector

9-pin

118Q

Cabin PCB

XB10

Connector

9-pin

117Q

Cabin PCB

XB12

Connector

9-pin

101D

Cabin PCB

XF7

Connector

31-pin

103G

Front frame

XF17

Connector

16-pin

102K

Front frame

XF19

Connector

23-pin

104V

Front frame

9

F655378 2/30

Electric Schematics

F655378 2/30 Item

Component

Description

Position

Location

E75

Light

Service light

216Q

Hood

F75

Fuse

Hood light, greasing system, fuel pump, vacuum pump, brake light, 10A

204M

Main switch box

F76

Fuse

Boom controller, ALC, 10A

204J

Main switch box

F79

Fuse

ECU power relay, 10A

205M

Main switch box

F83

Fuse

Fuel heater, hood and cabin lift, 10A 205J

Main switch box

F85

Fuse

Secondary steering, 10A

207J

Main switch box

F88

Fuse

Transmission and frame controllers, 209J 10A

Main switch box

M13

Motor

Hood front

213U

Front frame

S23

Switch

Hood lifting front

212F

Front frame

S27

Switch

Service light

215F

Front frame

X21

Connector

31-pin

207C

Cabin

X75

Connector

2-pin

216M

Front frame

X224

Connector

2-pin

212Q

Engine compartment

XF1

Connector

9-pin

203J

PCB frame

XF2

Connector

9-pin

203J

PCB frame

XF3

Connector

9-pin

204I

PCB frame

XF4

Connector

9-pin

202J

PCB frame

XF5

Connector

9-pin

207I

PCB frame

XF6

Connector

9-pin

202J

PCB frame

XF7

Connector

31-pin

207F

Front frame

XF15

Connector

31-pin

211I

Front frame

XF17

Connector

16-pin

201Q

Front frame

11

F655378 3/30

Electric Schematics

F655378 3/30 Item

Component

Description

Position

Location

A2

Radio

Radio

303R

Cabin

A12

Antenna

Window antenna

303M

Cabin

A19

Antenna

Antenna

301M

Cabin

B29

Converter

Radio, central locking

305L

Cabin

B29B

Converter

Camera, printer

309L

Cabin

B40

Loudspeaker

Left

305Z

Cabin

B41

Loudspeaker

Right

306Z

Cabin

E52

Power outlet

Cigarrette lighter

317F

Cabin

F3

Fuse

Radio, cigarette lighter, 10A

311C

PCB Cabin

F8

Fuse

Caliper, 5A

307D

PCB Cabin

F16

Fuse

Converter, 7.5A

309C

PCB Cabin

F27

Fuse

Engine pre-heater control, 10A

304D

PCB Cabin

K1

Relay

Radio

311J

PCB Cabin

S3

Switch

Cabin battery power

301D

Cabin

X14

Connector

14-pin

305V

Cabin

X17

Connector

2-pin

310S

Cabin

X50

Connector

8-pin

304T

Cabin

X51

Connector

8-pin

305T

Cabin

X62

Connector

2-pin

317I

Cabin

X172

Connector

2-pin

311S

Cabin

X227

Connector

2-pin

303T

Cabin

X228

Connector

2-pin

301T

Cabin

XB1

Connector

9-pin

311E

Cabin PCB

XB2

Connector

9-pin

307B

Cabin PCB

XB8

Connector

9-pin

309E

Cabin PCB

XB11

Connector

9-pin

304B

Cabin PCB

XB12

Connector

9-pin

304F

Cabin PCB

XC2B

Connector

6-pin

307T

Cabin

13

F655378 4/30

Electric Schematics

F655378 4/30 Item

Component

Description

Position

Location

A4

Controller

Engine preheater

403X

Cabin

A20

Controller

Air conditioner (HVAC)

412V

Under cabin

A21

Controller

HVAC panel

413A

Cabin

B36

Sensor

Cabin air temperature

418J

Cabin

K10

Relay

HVAC

406H

PCB cabin

P7

Timer

Engine preheater

401F

Cabin

V4

Diode

HVAC

405F

PCB cabin

V5

Diode

HVAC

406E

PCB cabin

X12

Connector

2-pin

418M

Cabin

X14

Connector

14-pin

401C

Cabin

X21

Connector

31-pin

402M

Cabin

X22

Connector

14-pin

409Q

Cabin

X23

Connector

6-pin

411E

Cabin

X58

Connector

6-pin

403U

Front frame

XB8

Connector

9-pin

405G

Cabin PCB

XB10

Connector

9-pin

406F

Cabin PCB

XF7

Connector

31-pin

402O

Front frame

XF8

Connector

31-pin

400Q

Front frame

15

F655378 5/30

Electric Schematics

F655378 5/30 Item

Component

Description

Position

Location

A6

Controller

Frame

508B

Front frame

A7

Controller

Transmission

515B

Front frame

B15

Sensor

Pressure switch, brake lights

511H

Front frame, brake valve

E8

Light

Head light, left

517V

Front frame

E9

Light

Head light, right

518V

Front frame

E10

Light

Parking light, left

508V

Front frame

E11

Light

Parking light, right

509V

Front frame

E12A

Light

Blinker, rear left

511V

Rear frame

E12B

Light

Stop light, left

512V

Rear frame

E12C

Light

Parking light, left

513V

Rear frame

E14A

Light

Blinker, rear right

514V

Rear frame

E14B

Light

Stop light, right

514V

Rear frame

E14C

Light

Parking light, right

515V

Rear frame

E24

Light

Blinker, front left

507V

Front frame

E26

Light

Blinker, front right

508V

Front frame

F71

Fuse

Blinker, 10A

502C

PCB frame

F78

Fuse

Headlights, 10A

516C

PCB frame

F89

Fuse

Parking lights, left, 5A

513J

PCB frame

F90

Fuse

Parking lights, right, 5A

514J

PCB frame

K31

Relay

Blinker, right

505I

PCB frame

K32

Relay

Blinker, left

508I

PCB frame

K36

Relay

Lights low beam

516H

PCB frame

K40

Relay

Blinker

502M

PCB frame

K44

Relay

Parking light

513H

PCB frame

K45

Relay

Long-distance lights

517M

PCB frame

V15

Diode

Blinker

504O

PCB frame

V16

Diode

Blinker

505O

PCB frame

17

F655378 5/30

Electric Schematics

F655378 5/30 Item

Component

Description

Position

Location

X1

Connector

7-pin

511T

Rear frame

X1B

Connector

6-pin

510S

Front frame

X2

Connector

7-pin

505T

Front frame

X3

Connector

7-pin

505T

Front frame

XE1

Connector

32-pin

509C

Front frame

XE2

Connector

48-pin

514C

Front frame

XE3

Connector

32-pin

503C

Front frame

XF1

Connector

9-pin

504N

PCB frame

XF2

Connector

9-pin

506D

PCB frame

XF5

Connector

9-pin

513M

PCB frame

XF6

Connector

9-pin

502Q

PCB frame

XF8

Connector

31-pin

510O

Front frame

19

F655378 6/30

Electric Schematics

F655378 6/30 Item

Component

Description

Position

Location

A6

Controller

Frame

614B

Front frame

B16

Horn

Alarm

612U

Front frame

E50

Light

Working light

603U

Front frame

E51

Light

Working light

603U

Front frame

E54

Light

Working light

604U

Rear frame

E55

Light

Working light

607U

Boom

E56

Light

Working light

608U

Boom

E60

Light

Working light

609U

Boom, ONLY with ALS

E61

Light

Working light

610U

Boom, ONLY with ALS

F74

Fuse

Horn, 10A

612D

PCB frame

F77

Fuse

Working lights, 15A

603D

PCB frame

F80

Fuse

Working light, 15A

609D

PCB frame

F86

Fuse

Working light, 15A

607D

PCB frame

K33

Relay

Horn

613M

PCB frame

K35

Relay

Working lights

603J

PCB frame

K37

Relay

Working lights

609J

PCB frame

K42

Relay

Working lights

607J

PCB frame

V9

Diode

Horn

612K

PCB frame

V10

Diode

Horn

611K

PCB frame

X30

Connector

2-pin

607R

Front frame

X36

Connector

4-pin

605Q

Rear frame

XE1

Connector

32-pin

613D

Front frame

XE2

Connector

48-pin

614D

Front frame

XE3

Connector

32-pin

615D

Front frame

XF2

Connector

9-pin

612I

PCB frame

XF3

Connector

9-pin

602G

PCB frame

XF4

Connector

9-pin

609G

PCB frame

XF5

Connector

9-pin

607G

PCB frame

XF8

Connector

31-pin

604R

Front frame

XF11

Connector

12-pin

605L

Front frame

XF12

Connector

21-pin

603R

Front frame

XF16

Connector

12-pin

600T

Front frame

XM6

Connector

8-pin

605N

Rear frame

21

F655378 7/30

Electric Schematics

F655378 7/30 Item

Component

Description

Position

Location

A5

Controller

Cabin

709K

Cabin

F11

Fuse

Cabin controller,DTI, 10A

711C

PCB cabin

F15

Fuse

Windshield wiper

700C

PCB cabin

F18

Fuse

Window wiper, right, 10A

703C

PCB cabin

F20

Fuse

Window wiper, left, 10A

706C

PCB cabin

F23

Fuse

Washer pumps, 7.5A

718C

PCB cabin

K11

Relay

Windshield wiper

701M

PCB cabin

K13

Relay

Window wiper, right

705M

PCB cabin

K14

Relay

Window wiper, left

708M

PCB cabin

K16

Relay

Washer, front

714Q

PCB cabin

K17

Relay

Washer, right

715Q

PCB cabin

K18

Relay

Washer, left

718Q

PCB cabin

M5F

Motor

Wiper motor, front

700T

Cabin

M5L

Motor

Wiper motor, left

706T

Cabin

M5R

Motor

Wiper motor, right

703T

Cabin

M41

Motor

Washer, front

714V

Cabin

M42

Motor

Washer, right

716V

Cabin

M43

Motor

Washer, left

718V

Cabin

X9

Connector

31-pin

706O

Cabin

XB5

Connector

9-pin

711E

Cabin PCB

XB6

Connector

9-pin

701J

Cabin PCB

XB8

Connector

9-pin

703F

Cabin PCB

XB9

Connector

9-pin

704J

Cabin PCB

XB10

Connector

9-pin

707J

Cabin PCB

XB11

Connector

9-pin

700F

Cabin PCB

XB12

Connector

9-pin

718P

Cabin PCB

XD4

Connector

6-pin

709R

Cabin

XH1

Connector

32-pin

709J

Cabin

XH2

Connector

48-pin

709M

Cabin

XH3

Connector

32-pin

711J

Cabin

23

F655378 8/30

Electric Schematics

F655378 8/30 Item

Component

Description

Position

Location

A5

Controller

Cabin

814D

Cabin

E20

Light

Marker light

815U

Cabin roof

E21

Light

Marker light

816U

Cabin roof

E40

Light

Working light

805U

Cabin roof

E41

Light

Working light

805U

Cabin roof

E42

Light

Working light

807U

Cabin roof

E43

Light

Working light

807U

Cabin roof

E44

Light

Working light

809U

Cabin roof

E45

Light

Working light

809U

Cabin roof

E46

Light

Working light

811U

Cabin roof

E47

Light

Working light

811U

Cabin roof

E48

Light

Working light

813U

Cabin roof

E49

Light

Working light

814U

Cabin roof

E62

Light

Working light

815U

Cabin roof

E63

Light

Working light

816U

Cabin roof

F4

Fuse

Working light, 15A

811D

PCB cabin

F5

Fuse

Working light, 15A

809D

PCB cabin

F6

Fuse

Working light, 15A

807D

PCB cabin

F9

Fuse

Working light, 15A

801Q

PCB cabin

F12

Fuse

Working light, 15A

815D

PCB cabin

F13

Fuse

Working light, 15A

813D

PCB cabin

F82

Fuse

Approach light, 3A

805E

PCB frame

K2

Relay

Working light

811M

PCB cabin

K3

Relay

Working light

809M

PCB cabin

K4

Relay

Working light

807M

PCB cabin

K5

Relay

Working light

801T

PCB cabin

K6

Relay

Working light

815M

PCB cabin

K7

Relay

Working light

813M

PCB cabin

K43

Relay

Approach light

803I

PCB frame

V2

Diode

Working light

801G

PCB cabin

V3

Diode

Working light

800G

PCB cabin

V11

Diode

Working light

805G

PCB frame

25

F655378 8/30

Electric Schematics

F655378 8/30 Item

Component

Description

Position

Location

X11

Connector

12-pin

804R

Cabin roof

X13

Connector

4-pin

817S

Cabin

X21

Connector

31-pin

802N

Cabin

XB2

Connector

9-pin

806K

Cabin PCB

XB3

Connector

9-pin

807O

Cabin PCB

XB4

Connector

9-pin

801X

Cabin PCB

XB5

Connector

9-pin

800R

Cabin PCB

XB7

Connector

9-pin

800E

Cabin PCB

XF3

Connector

9-pin

805I

Front frame

XF4

Connector

9-pin

803K

Front frame

XF7

Connector

31-pin

802Q

Front frame

XH2

Connector

48-pin

816F

Cabin

XH3

Connector

32-pin

817F

Cabin

27

F655378 9/30

Electric Schematics

F655378 9/30 Item

Component

Description

Position

Location

A5

Controller

Cabin

912M

Cabin

B8

Buzzer

Alarm

915V

PCB cabin

B23

Sensor

Accelerator pedal

918U

Cabin

F19

Fuse

Stairs, timer, 7.5A

906B

PCB cabin

F24

Fuse

Parking brake, 7.5A

905C

PCB cabin

F26

Fuse

Limit switch, door, 5A

900F

PCB Cabin

H3

Signal light

Vacuum pump

912T

Cabin

H5

Signal light

Glow

911T

Cabin

H8

Signal light

TMC alarm

916V

Cabin

K12

Relay

HHC

905J

PCB cabin (non-current)

S24

Switch

Door switch

900N

Cabin

S29

Switch

Stairs

914G

Cabin

S32

Switch

Brake fluid level

913T

Cabin

S58

Switch

Parking brake

909G

Cabin

X9

Connector

31-pin

900K

Cabin

X14

Connector

14-pin

916R

Cabin

X21

Connector

31-pin

905P

Cabin

XB1

Connector

9-pin

915S

Cabin PCB

XB6

Connector

9-pin

904H

Cabin PCB

XB9

Connector

9-pin

906E

Cabin PCB

XB11

Connector

9-pin

900D

Cabin PCB

XB12

Connector

9-pin

900H

Cabin PCB

XF7

Connector

31-pin

905T

Front frame

XF13

Connector

12-pin

910P

Front frame

XH1

Connector

32-pin

911O

Cabin

XH2

Connector

48-pin

911O

Cabin

XH3

Connector

32-pin

910L

Cabin

Y41

Solenoid

Parking brake

909S

Front frame, auxiliary valve

29

F655378 10/30

Electric Schematics

F655378 10/30 Item

Component

Description

Position

Location

A5

Controller

Cabin

1001L

Cabin

E30

Resistor

Seat heater

1015O

Cabin

F10

Fuse

Centralised lubrication system, 10A

1017E

PCB cabin

F14

Fuse

Seat compressor, hourmeter, 15A

1011C

PCB cabin

F21

Fuse

Accessories X15, food heater, 7.5A

1016D

PCB cabin

F25

Fuse

Seat heater, 7.5A

1014D

PCB cabin

K8

Relay

Compressor

1012I

PCB cabin

M10

Motor

Compressor seat

1011R

Cabin

P1

Hourmeter

Time

1013S

Cabin

R4

Resistor

ID-Cab

1007U

Cabin

S60

Switch

Public road

1005G

Cabin

X15

Connector

3-pin

1016O

Cabin

X16

Connector

4-pin

1012M

Cabin

X40

Connector

2-pin

1012P

Seat

X48

Connector

2-pin

1015L

Seat

X69

Connector

24V Outlet

1018K

Cabin

X73

Connector

4-pin

1002U

Cabin

X144

Connector

4-pin

1007R

Cabin

X152

Connector

3-pin

1016R

Cabin

XB5

Connector

9-pin

1017G

Cabin PCB

XB6

Connector

9-pin

1011F

Cabin PCB

XB9

Connector

9-pin

1016G

Cabin PCB

XB11

Connector

9-pin

1015G

Cabin PCB

XH1

Connector

32-pin

1000J

Cabin

XH2

Connector

48-pin

1001J

Cabin

XH3

Connector

32-pin

1002J

Cabin

31

F655378 11/30

Electric Schematics

F655378 11/30 Item

Component

Description

Position

Location

F22

Fuse

ECU program connector, 5A

1101B

PCB cabin

R13

Resistor

CAN Terminator BOC

1118B

Cabin

R20

Resistor

CAN Terminator PC

1103S

Cabin

X02

Connector

9-pin

1111R

Cabin

X45

Connector

2-pin

1106N

Cabin

X210

Connector

5-pin

1105Q

Seat

X211

Connector

5-pin

1109Q

Seat

X212

Connector

5-pin

1107R

Seat

X213

Connector

5-pin

1108R

Seat

X214

Connector

5-pin

1105X

Seat

X215

Connector

5-pin

1109X

Seat

XB10

Connector

9-pin

1101E

Cabin PCB

XC4

Connector

3-pin

1105O

Cabin

XC5

Connector

3-pin

1109O

Cabin

XC5.1

Connector

3-pin

1115L

Cabin

XC6

Connector

3-pin

1118L

Cabin

XC7

Connector

3-pin

1103B

Front frame

XC8

Connector

3-pin

1101O

Cabin

XC13

Connector

3-pin

1112B

Front frame

XC14

Connector

3-pin

1115B

Front frame

XC15

Connector

3-pin

1118B

Front frame

33

F655378 12/30

Electric Schematics

F655378 12/30 Item

Component

Description

Position

Location

A9

Controller

Keypad, left

1200G

Cabin

A10

Controller

Keypad, right

1212G

Cabin

B20

Joystick

Left

1208B

Cabin

B21

Joystick

Right

1214B

Cabin

B37

Joystick

Boom tilt

1217B

Cabin

S40

Switch

Drive direction

1218B

Cabin

X21

Connector

31-pin

1200U

Cabin

X37

Connector

8-pin

1200R

Cabin

X38

Connector

8-pin

1200O

Seat

X216

Connector

5-pin

1206Q

Seat

X217

Connector

5-pin

1217Q

Front frame

XF7

Connector

31-pin

1204Y

Front frame

35

F655378 13/30

Electric Schematics

F655378 13/30 Item

Component

Description

Position

Location

A1

Controller

ECU

1305K

Engine

B01

Sensor

Engine crank

1316D

Engine

B02

Sensor

Engine cam

1317D

Engine

B04

Sensor

EGR exhaust

1314V

Engine

B05

Sensor

EGR fresh air

1316V

Engine

B06

Sensor

EGR mixed air

1317V

Engine

B07

Sensor

VGT speed

1315D

Engine

B45

Sensor

Air filter

1311T

Engine compartment

B46

Sensor

Coolant water level

1312T

Engine compartment, expansion tank

E33

VGT actuator

1312C

Engine

X02B

Connector

3-pin

1303M

Front frame

X05

Connector

3-pin

1302O

Front frame

X019

Connector

4-pin

1312E

Engine

X020

Connector

3-pin

1304V

Front frame

X64

Connector

6-pin

1300T

Front frame

X112

Connector

6-pin

1311Q

Engine compartment

XU1

Connector

32-pin

1309I

Engine

XU2

Connector

48-pin

1306I

Engine

XU3

Connector

32-pin

1314I

Engine

37

F655378 14/30

Electric Schematics

F655378 14/30 Item

Component

Description

Position

Location

A1

Controller

ECU

1403O

Engine

B03

Sensor

Water in fuel

1410F

Engine

B08

Sensor

Rail pressure

1404F

Engine

B09

Sensor

Coolant temperature

1411F

Engine

B010

Sensor

Fuel temperature

1412F

Engine

B012

Sensor

Fuel pressure

1414F

Engine

B013

Sensor

Manifold air pressure

1416F

Engine

B014

Sensor

Oil pressure

1417F

Engine

B015

Sensor

Comp inlet temperature

1413F

Engine

C1-C4 Solenoid

Fuel injection

1404V

Engine

E31

Motor

EGR

1407E

Engine

X014

Connector

12-pin

1403U

Engine

X016

Connector

6-pin

1406F

Engine

X112

Connector

6-pin

1413D

Engine compartment

XU1

Connector

32-pin

1403Q

Engine

XU3

Connector

32-pin

1403M

Engine

Y01

Solenoid

PCV

1411X

Engine

39

F655378 15/30

Electric Schematics

F655378 15/30 Item

Component

Description

Position

Location

A7

Controller

Transmission

1508M

Front frame

B19

Sensor

Hydraulic oil temperature

1509V

Front frame

B25

Sensor

Hydraulic oil level

1506V

Front frame

B83

Sensor

Ambient temperature

1512Y

Engine compartment

X47

Connector

6-pin

1518P

Front frame

X57

Connector

2-pin

1516R

Front frame

X191

Connector

2-pin

1512U

Engine compartment

XD5

Connector

6-pin

1500S

Engine compartment

XF8

Connector

31-pin

1506T

Front frame

XF12

Connector

21-pin

1516T

Front frame

XT1

Connector

32-pin

1501K

Front frame

XT2

Connector

48-pin

1500O

Front frame

XT3

Connector

32-pin

1500K

Front frame

Y1

Solenoid

Fuel suction valve

1515V

Front frame

Y195

Solenoid

Decking plate floatation

1518R

Front frame

41

F655378 16/30

Electric Schematics

F655378 16/30 Item

Component

Description

Position

Location

A7

Controller

Transmission

1608M

Front frame

B4

Sensor

Hydrostatic charge pressure

1616C

Front frame

B70

Sensor

Parking brake pressure

1607C

Front frame, auxiliary valve

B86

Sensor

Drive pressure

1613C

Front frame

B87

Sensor

Drive pressure

1615C

Front frame

B91

Sensor

Pressure diagn. 1 (HYDAC)

1608C

Front frame

F87

Fuse

Sensors, 3A

1601B

PCB frame

XF5

Connector

9-pin

1601E

Front frame

XF13

Connector

12-pin

1602R

Front frame

XF15

Connector

31-pin

1604H

Front frame

XT1

Connector

32-pin

1607M

Front frame

XT2

Connector

48-pin

1609M

Front frame

XT3

Connector

32-pin

1602L

Front frame

XT7

Connector

6-pin

1608F

Front frame

Y33B

Solenoid

Differential lock, rear

1614U

Front frame, auxiliary valve

Y33F

Solenoid

Differential lock, front

1613U

Front frame, auxiliary valve

Y39

Solenoid

Rear wheel drive release

1611U

Front frame, auxiliary valve

Y45

Solenoid

High gear

1607U

Front frame, auxiliary valve

Y46

Solenoid

High gear

1609U

Front frame, auxiliary valve

43

F655378 17/30

Electric Schematics

F655378 17/30 Item

Component

Description

Position

Location

A7

Controller

Transmission

1704M

Front frame

B14A

Sensor

Drive motor 1 pulse

1707B

Front frame

B14B

Sensor

Drive motor 2 pulse

1704X

Front frame

R7

Resistor

ID-Transmission

1716X

Front frame, wiring

R8

Resistor

ID-Transmission

1718X

Front frame, wiring

S81

Switch

High gear

1704D

Front frame

S82

Switch

Low gear

1705D

Front frame

X81X

Connector

6-pin

1703F

Front frame

X145

Connector

4-pin

1716T

Front frame

XF9

Connector

31-pin

1701G

Front frame

XF19

Connector

23-pin

1708I

Front frame

XT1

Connector

32-pin

1705P

Front frame

XT2

Connector

48-pin

1703L

Front frame

XT3

Connector

32-pin

1709P

Front frame

Y102

Solenoid

Transmission pump, forward

1709F

Front frame

Y103

Solenoid

Transmission pump, backwards

1710F

Front frame

Y103B Solenoid

Transmission pump, backwards

1715F

Front frame

Y105

Solenoid

Clutch

1707V

Front frame

Y48

Solenoid

Transmission motor displacement

1713F

Front frame

Y48B

Solenoid

Transmission motor displacement

1710V

Front frame

45

F655378 18/30

Electric Schematics

F655378 18/30 Item

Component

Description

Position

Location

A7

Controller

Transmission

1801N

Front frame

A13

Controller

Water in fuel

1808E

Engine

B9

Sensor

Fuel level

1800V

Front frame

B18

Sensor

Return filter congestion

1805U

Front frame

B72

Sensor

Off line filter congestion

1803U

Front frame

F73

Fuse

Compressor HVAC, 10A

1817D

PCB frame

K34

Relay

Compressor HVAC

1817H

PCB frame

R1

Resistor

Alternator control light

1811F

Engine

X47

Connector

6-pin

1801F

Front frame

X71

Connector

2-pin

1804F

Front frame

X123

Connector

4-pin

1810T

Front frame

X192

Connector

4-pin

1807F

Engine

XF2

Connector

9-pin

1817E

Front frame

XF8

Connector

31-pin

1802S

Front frame

XF12

Connector

21-pin

1800S

Front frame

XF18

Connector

31-pin

1801I

Front frame

XF19

Connector

23-pin

1804I

Front frame

XT1

Connector

32-pin

1801L

Front frame

XT2

Connector

48-pin

1804L

Front frame

XT3

Connector

32-pin

1801P

Front frame

Y44

Solenoid

Work pump start ease

1814S

Front frame

Y194

Solenoid

Air conditioning compressor clutch

1817O

Engine

Y195D Solenoid

Decking plate down

1803D

Front frame

Y195U Solenoid

Decking plate up

1801D

Front frame

YF1

Solenoid

Engine cooling fan

1808X

Front frame

YF2

Solenoid

Fan freewheeling

1810X

Front frame

YF3

Solenoid

Fan backwards

1812X

Front frame

47

F655378 19/30

Electric Schematics

F655378 19/30 Item

Component

Description

Position

Location

A6

Controller

Frame

1901N

Front frame

B3

Sensor

Charge pressure

1912T

Front frame

B52

Sensor

Stairs

1915T

Front frame

B89

Sensor

LS-pressure

1912C

Front frame

B90

Sensor

Work pressure

1914C

Front frame

B97

Sensor

Pressure diagn. 1

1916C

Front frame

B98

Sensor

Pressure diagn. 2

1917C

Front frame

X21

Connector

31-pin

1901D

Cabin

X53

Connector

12-pin

1904I

Front frame

X54

Connector

12-pin

1904F

Rear frame

X67

Connector

3-pin

1914V

Front frame

X68

Connector

4-pin

1917S

Front frame

X88

Connector

4-pin

1904E

Front frame

XD6

Connector

6-pin

1900T

Front frame

XE1

Connector

32-pin

1901L

Front frame

XE2

Connector

48-pin

1900P

Front frame

XE3

Connector

32-pin

1900L

Front frame

XE7

Connector

6-pin

1917F

Front frame

XF7

Connector

31-pin

1902D

Front frame

XF15

Connector

31-pin

1907R

Front frame

XF85

Connector

6-pin

1904G

Front frame

Y410

Solenoid

Boom tilt up

1906C

Front frame

Y411

Solenoid

Boom tilt down

1905C

Front frame

Y41W

Solenoid

Work brake

1908T

Front frame

Y208

Solenoid

Constant pressure

1906U

Front frame

Y120U Solenoid

Stairs up

1916U

Front frame

Y120D Solenoid

Stairs down

1918U

Front frame

Y211

Solenoid

Clambunk, right clam open

1909C

Rear frame

Y212

Solenoid

Clambunk, right clam close

1911C

Rear frame

Y221

Solenoid

Clambunk, left clam open

1904C

Rear frame

Y222

Solenoid

Clambunk, left clam close

1907C

Rear frame

Y231

Solenoid

Clambunk, release of wires

1912C

Rear frame

Y232

Solenoid

Clambunk, tighten of wires

1914C

Rear frame

49

F655378 20/30

Electric Schematics

F655378 20/30 Item

Component

Description

Position

Location

A6

Controller

Frame

2001O

Cabin

B202

Sensor

GYRO, X-axis

2013C

Front frame

B203

Sensor

GYRO, Y-axis

2017C

Front frame

B204

Sensor

Cylinder length, left levelling

2004B

Front frame

B205

Sensor

Cylinder length, right levelling

2006B

Front frame

B206

Sensor

Cabin home position

2011C

Front frame

B207

Sensor

Cabin rotation sensor

2010B

Front frame

F72

Fuse

Sensors, 3A

2000B

Front frame

R10

Resistor

ID-Frame

2016X

Wiring, front frame

R11

Resistor

ID-Frame

2018X

Wiring, front frame

X21

Connector

31-pin

2018D

Cabin

X146

Connector

4-pin

2016U

Front frame

X202

Connector

6-pin

2012G

Front frame

X203

Connector

6-pin

2016G

Front frame

X204

Connector

3-pin

2004F

Front frame

X205

Connector

3-pin

2006G

Front frame

X206

Connector

3-pin

2007F

Front frame

X207

Connector

3-pin

2009F

Front frame

XE1

Connector

32-pin

2002Q

Front frame

XE2

Connector

48-pin

2003Q

Front frame

XE3

Connector

32-pin

2003Q

Front frame

XF2

Connector

9-pin

2000E

Front frame

XF7

Connector

31-pin

2018F

Front frame

XF20

Connector

31-pin

2001F

Front frame

Y429

Solenoid

Left levelling cylinder out

2007V

Front frame

Y430

Solenoid

Left levelling cylinder in

2006V

Front frame

Y431

Solenoid

Right levelling cylinder in

2009V

Front frame

Y432

Solenoid

Right levelling cylinder out

2010V

Front frame

Y433

Solenoid

Cabin rotation CW

2013V

Front frame

Y434

Solenoid

Cabin rotation CCW

2012V

Front frame

Y435

Solenoid

Cabin rotation brake

2004V

Front frame

51

F655378 21/30

Electric Schematics

F655378 21/30 Item

Component

Description

Position

Location

A8

Controller

Boom

2100M

Rear frame

X33

Connector

4-pin

2104T

Rear frame

XC1

Connector

32-pin

2101K

Rear frame

XC2

Connector

48-pin

2100P

Rear frame

XC3

Connector

32-pin

2100K

Rear frame

XF7

Connector

31-pin

2106C

Front frame

XF11

Connector

12-pin

2100B

Front frame

XM5

Connector

4-pin

2100E

Rear frame

XM6

Connector

8-pin

2106H

Rear frame

Y66L

Solenoid

Primary frame steering, left

2109V

Rear frame

Y66LB Solenoid

Secondary frame steering, left

2106J

Rear frame

Y66R

Solenoid

Primary frame steering, right

2110V

Rear frame

Y66R B

Solenoid

Secondary frame steering, right

2108J

Rear frame

Y100D Solenoid

Timber gate down

2107V

Rear frame

Y100U Solenoid

Timber gate up

2105V

Rear frame

Y408

Solenoid

Rotator clockwise

2115F

Rear frame

Y409

Solenoid

Rotator counterclockwise

2114F

Rear frame

Y418

Solenoid

Extension boom out

2117V

Rear frame

Y419

Solenoid

Extension boom in

2119V

Rear frame

Y420

Solenoid

Main boom up

2111F

Rear frame

Y421

Solenoid

Main boom down

2112F

Rear frame

Y422

Solenoid

Jib boom out

2114V

Rear frame

Y423

Solenoid

Jib boom in

2116V

Rear frame

Y424

Solenoid

Boom slew counterclockwise

2111V

Rear frame

Y429

Solenoid

Boom slew clockwise

2213V

Rear frame

53

F655378 22/30

Electric Schematics

F655378 22/30 Item

Component

Description

Position

Location

A8

Controller

Boom

2201N

Rear frame

B43

Sensor

Reverse alarm

2214 X

Rear frame

B53

Sensor

Frame steering damping

2206B

Rear frame

B76

Sensor

Boom extension in damping

2205C

Boom

B93

Sensor

Pressure diagn. 1

2215B

Rear frame

B94

Sensor

Pressure diagn. 2

2216B

Rear frame

B95

Sensor

Pressure diagn. 3

2217B

Rear frame

B96

Sensor

Pressure diagn. 4

2218B

Rear frame

B168

Sensor

Boom rotation

2203B

Rear frame

B179

Sensor

Boom up damping

2212 C

Front frame

B208

Sensor

Steering position

2214C

Rear frame

F84

Fuse

Sensors, 3A

2200B

PCB frame

R15

Resistor

ID-Boom

2217X

Rear frame, wiring

X36

Connector

4-pin

2214S

Rear frame

X61

Connector

12-pin

2202T

Rear frame

X77

Connector

3-pin

2205F

Boom

X79

Connector

3-pin

2206F

Boom

X141

Connector

4-pin

2216T

Rear frame

X168

Connector

6-pin

2202F

Rear frame

X178

Connector

12-pin

2207F

Rear frame

X179

Connector

3-pin

2212H

Rear frame

X208

Connector

3-pin

2213E

Rear frame

XC1

Connector

32-pin

2203L

Rear frame

XC2

Connector

48-pin

2201L

Rear frame

XC3

Connector

32-pin

2206L

Rear frame

XF5

Connector

9-pin

2200D

Front frame

XF11

Connector

12-pin

2201C

Front frame

XM5

Connector

4-pin

2201F

Rear frame

XM6

Connector

8-pin

2200S

Rear frame

XM7

Connector

6-pin

2215H

Rear frame

Y65

Solenoid

Frame brake

2212U

Rear frame

55

F655378 23/30

Electric Schematics

F655378 23/30 Item

Component

Description

Position

Location

A3

Controller

PC

2310P

Cabin

A35

Camera

Rear camera

2316I

Rear frame

A36

Camera

Cabin camera

2318I

Cabin

A37

Controller

Printer

2304O

Cabin

A38

Controller

USB Hub

2310T

Cabin

A39

Controller

Mouse

2311T

Cabin

A40

Controller

Keyboard

2313T

Cabin

A41

Controller

USB to RS232 converter

2314T

Cabin

A42

Controller

USB to RS232 converter

2312T

Cabin

F2

Fuse

Interior light, PC, 10A

2302C

PCB cabin

S25

Switch

PC

2506E

Cabin

V13

Diode

Caliper

2317X

Cabin

X4

Connector

4-pin

2315H

Cabin

X5

Connector

4-pin

2317H

Cabin

X8

Connector

4-pin

2315U

Cabin

X9

Connector

31-pin

2315X

Cabin

X17

Connector

2-pin

2306T

Cabin

X24

Connector

4-pin

2310V

Cabin

X60

Connector

9-pin

2315Z

Cabin

X161

Connector

4-pin

2314D

Cabin

X172

Connector

2-pin

2305T

Cabin

X233

Connector

5-pin

2314N

Front frame

XB1

Connector

9-pin

2302E

Cabin PCB

57

F655378 24/30

Electric Schematics

F655378 24/30 Item

Component

Description

Position

Location

A32

Controller

Camera display

2401M

Cabin

A33

Controller

Command center

2409M

Cabin

A34

Controller

Virtual terminal controller

2413M

Cabin

A35

Camera

Rear camera

2404X

Rear frame

A36

Camera

Cabin camera

2407X

Cabin

R5

Resistor

CAN Terminator

2412T

Cabin

X4.

Connector

4-pin

2403V

Front frame

X5.

Connector

4-pin

2406V

Front frame

X161B Connector

4-pin

2407D

Front frame

X174

Connector

4-pin

2401D

Front frame

X174B Connector

4-pin

2402V

Front frame

X229

Connector

3-pin

2411S

Front frame

X231

Connector

5-pin

2406T

Front frame

X232

Connector

5-pin

2403T

Front frame

XC8.

Connector

3-pin

2417Y

Front frame

XV2

Connector

48-pin

2413O

Front frame

XV3

Connector

32-pin

2418K

Front frame

59

F655378 25/30

Electric Schematics

F655378 25/30 Item

Component

Description

Position

Location

A3B

Device

Preheater modem

2518S

Cabin

A24

Device

GPRS modem

2510S

Cabin

A25

Device

Mobile phone

2504S

Cabin

F38

Fuse

Mobile phone, 1A

2501L

Cabin

F39

Fuse

Mobile phone, 2A

2502l

Cabin

S16

Switch

GPRS modem

2507K

Cabin

S93

Switch

Preheater modem

2512F

Cabin

X129

Connector

7-pin

2513R

Cabin

X130

Connector

9-pin

2514J

Cabin

X131

Connector

6-pin

2516R

Cabin

X171

Connector

3-pin

2501D

Cabin

X171B Connector

3-pin

2507G

Cabin

X175

Connector

4-pin

2501R

Cabin

X176

Connector

6-pin

2507R

Cabin

61

F655378 26/30

Electric Schematics

F655378 26/30 Item

Component

Description

Position

Location

A30

Controller

Dafo alarm panel

2608C

Cabin

A31

Controller

Dafo unit

2602I

Engine compartment

B13

Horn

Alarm Dafo

2606D

Engine compartment

B30.1

Sensor

Dafo detector

2605X

Engine compartment

B30.6

Sensor

Dafo detector

2609X

Engine compartment

E38

Light

Service light

2616P

Under cabin

E39

Light

Service light

2617P

Under cabin

K20

Relay

Cabin lift

2613N

Front frame

M24

Motor

Cabin lift

2612V

Front frame

R30

Resistor

Dafo terminator

2610X

Engine compartment

S21

Switch

Cabin lift

2612H

Front frame

S22

Switch

Service light

2616G

Front frame

X20

Connector

3-pin

2612D

Front frame

X87

Connector

3-pin

2600D

Front frame

XF14

Connector

3-pin

2614I

Front frame

XF15

Connector

31-pin

2616K

Front frame

XF17

Connector

16-pin

2614F

Front frame

XF20

Connector

31-pin

2616M

Front frame

YS9

Solenoid

Dafo actuator

2609R

Engine compartment

63

F655378 27/30

Electric Schematics

F655378 27/30 Item

Component

Description

Position

Location

F81

Fuse

Vacuum pump

2703C

PCB frame

K41

Relay

Vacuum pump

2704G

PCB frame

K48

Relay

Refuelling

2711O

Hydraulic tank

M11

Motor

Hydraulic oil filling pump

2706Q

Hydraulic tank

M12

Motor

Vacuum pump

2705R

Hydraulic tank

M16

Motor

Refuelling pump

2711T

Hydraulic tank

R3

Resistor

Fuel heater

2717P

Front frame

S54

Switch

Vacuum pump

2701J

Front frame

S55

Switch

Hydraulic oil filling pump

2704O

Front frame

S61

Switch

Refuelling pump

2712L

Front frame

X28

Connector

8-pin

2712J

Front frame

X31

Connector

4-pin

2700I

Front frame

X65

Connector

24V outlet

2711Q

Front frame

X86

Connector

2-pin

2708M

Front frame

X192

Connector

4-pin

2718M

Engine

XF3

Connector

9-pin

2703E

PCB frame

XF8

Connector

31-pin

2706J

Front frame

XF12

Connector

21-pin

2700D

Front frame

XF16

Connector

12-pin

2706S

Front frame

XF19

Connector

23-pin

2718J

Front frame

Y77

Solenoid

Vacuum pump valve

2704S

Front frame

65

F655378 28/30

Electric Schematics

F655378 28/30 Item

Component

Description

Position

Location

A11

Controller

Central locking unit

2813X

Cabin

A14

Controller

Central locking unit actuator main door

2816C

Cabin

A15

Controller

Central locking unit actuator emergency-door

2818C

Cabin

A16

Controller

Central locking unit relay box

2813I

Cabin

A18

Controller

Approach light control

2800F

Cabin

S110

Switch

Approach light

2806H

Cabin

X9

Connector

31-pin

2815E

Cabin

X21

Connector

31-pin

2803L

Cabin

XF7

Connector

31-pin

2803O

Front frame

XJ2

Connector

10-pin

2800H

Cabin

67

F655378 29/30

Electric Schematics

F655378 29/30 Item

Component

Description

Position

Location

A26

Controller

Centralised lubrication system

2910Y

Engine compartment

E36

Light

Indoor

2915T

Cabin

E37

Light

Indoor

2916T

Cabin

K55

Relay

Centralized lubrication system

2913T

Engine compartment

K56

Relay

Puradyn filter

2901T

Engine compartment

R12

Resistor

Puradyn filter

2903Y

Engine compartment

S26

Switch

Interior light

2915H

Cabin

S109

Switch

Centralized lubrication system

2904F

Cabin

X14

Connector

14-pin

2915M

Cabin

X18

Connector

2-pin

2902Y

Engine compartment

X21

Connector

31-pin

2905J

Cabin

X41

Connector

6-pin

2905Q

Front frame

X41.

Connector

6-pin

2909T

Front frame

XF7

Connector

31-pin

2905L

Front frame

XF19

Connector

23-pin

2904O

Front frame

69

F655378 30/30

Electric Schematics

F655378 30/30 Item

Component

GND 1.1

Description

Position

Location

Grounding

3004I

Cabin frame

GND 1.2

Grounding

3007I

Cabin frame

GND 2.1

Grounding

3008I

Cabin frame

GND 2.2

Grounding

3010I

Cabin frame

GND 3.1

Grounding

3012I

Cabin frame

GND 3.2

Grounding

3014I

Cabin frame

GND 3.3

Grounding

3015I

Cabin frame

GND 7 Grounding

3012Z

Rear frame

GND 8 Grounding

3016Z

Rear frame

GND 10

Grounding

3017I

Cabin frame

GND 11

Grounding

3018I

Cabin frame

GND 12

Grounding

3014Z

Rear frame

GND 14

Grounding

3012U

Rear frame

71

APPENDIX: HVAC INTERNAL CONNECTION