John Deere 6110R, 6120R, 6130R, 6135R, 6145R, 6155R, 6175R, 6195R, and 6215R (MY19)Installation Inst

Attachment - AutoTrac™ Ready BL16420, BL16421, BL16422, and BL16483

INSTALLATION INSTRUCTIONS MHM1872 04MAY20

(ENGLISCH)

6110R, 6120R, 6130R, 6135R, 6145R, 6155R, 6175R, 6195R, and 6215R (MY19)

John Deere GmbH & Co. KG John Deere Werk Mannheim MHM1872 (04MAY20) PRINTED IN U.S.A. COPYRIGHT © 2020 John Deere GmbH & Co. KG Mannheim Regional Center Zentralfunktionen All rights reserved.

A John Deere ILLUSTRUCTION ™ Manual Previous Editions Copyright © 2019 MHM1872-19-04MAY20

BL16420, BL16421, BL16422, and BL16483

Check Status of Installation Instructions

the Installation Instructions available in the Technical Information Store. See https://techpubs.deere.com.

IMPORTANT: Before starting installation work, check if there is a newer version of

AK53658,0000CB6 -19-23AUG19-1/1

Recognize Safety Information This is a safety-alert symbol. When you see this symbol on your machine or in this manual, be alert to the potential for personal injury.

T81389 —UN—28JUN13

Follow recommended precautions and safe operating practices.

DX,ALERT -19-29SEP98-1/1

Understand Signal Words DANGER; The signal word DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.

TS187 —19—30SEP88

WARNING; The signal word WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION; The signal word CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. CAUTION may also be used to alert against unsafe practices associated with events which could lead to personal injury.

A signal word—DANGER, WARNING, or CAUTION—is used with the safety-alert symbol. DANGER identifies the most serious hazards. DANGER or WARNING safety signs are located near specific hazards. General

precautions are listed on CAUTION safety signs.

CAUTION also calls attention to safety messages in this manual.

DX,SIGNAL -19-05OCT16-1/1

Carefully read all safety messages in this instruction. Read the product operators manual for operating instructions and safety messages. Do not let anyone operate without instruction. (A copy of the operators manual may also be available from the Service ADVISOR™ application.)

TS201 —UN—15APR13

Follow Safety Instructions

Service ADVISOR is a trademark of Deere & Company DX,READ,INS -19-23JUN09-1/1

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Park Machine Safely Before working on the machine:

TS230 —UN—24MAY89

• Lower all equipment to the ground.

• Stop the engine and remove the key.

• Disconnect the battery ground strap.

• Hang a "DO NOT OPERATE" tag in operator station.

DX,PARK -19-04JUN90-1/1

Overview of Trademarks AutoTrac™

Trademark of Deere & Company

Custom Performance™

Trademark of Deere & Company

GreenStar™

Trademark of Deere & Company

Service ADVISOR™

Trademark of Deere & Company

Software Server

John Deere Custom Performance software delivery system OUCC002,00062B7 -19-09NOV19-1/1

General Information CAUTION: When performing the work described below, comply with the safety instructions in the relevant technical manuals.

NOTE: For related work, refer to the relevant Technical Manual.

NOTE: If torques for screws and screw fittings are not specified here, refer to the relevant Repair Technical Manual.

NOTE: Due to the variety of tractor types and materials used, it is not possible to describe and illustrate all the different methods of installation in these installation instructions.

AK53658,0000AC6 -19-09MAY18-1/1

Disconnect Battery

LX000872 —UN—19SEP94

CAUTION: Disconnect the negative terminal first. When reconnecting, do the positive terminal first. Always pay attention to the positive/negative markings on the battery.

CAUTION: Comply with safety instructions on how to handle batteries. See Technical Manual, Section 05.

LX23682,0000BD7 -19-24AUG17-1/1

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Model Year (MY) Information on Serial Numbers and Model Identification

tractors accordingly, characteristics were defined for each model year (MY). Information on serial numbers and the identification of the various model years (MY) are described in the respective technical manuals.

Changes are made several times to tractors during ongoing production. In order to be able to identify

LX25500,00008D3 -19-13SEP18-1/1

Summary of Attachments Attachment

Designation

Tractors

Model Year

BL16420

Attachment -AutoTrac™ Ready

6110R, 6120R, 6130R

MY19 Tractors

BL16421

Attachment -AutoTrac™ Ready

6135R

MY19 Tractors

BL16422

Attachment -AutoTrac™ Ready

6145R, 6155R

MY19 Tractors

BL16483

Attachment -AutoTrac™ Ready

6175R, 6195R, 6215R

MY19 Tractors

OUCC002,000634C -19-31DEC19-1/1

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Overview of Additional Parts That Are Required

line. If necessary, new O-ring must be ordered separately through normal parts channels.

IMPORTANT: For installation of original fittings or hydraulic lines, some original O-rings are reused. Do not reuse any damaged O-ring when installing original fitting or hydraulic

NOTE: The parts listed are not included in the scope of supply; if necessary, they must be ordered separately through normal parts channels.

Extra Parts Required for Attachment BL16420, BL16421, BL16422, and BL16483 Part Number.

Designation

BL16445a BL16446a

GreenStar™ Ready Attachment

BL16447a 37M7428b

Socket Head Screw (M5X20)

R306845b

Spring Washer

Quantity

6110R, 6120R, 6130R, 6135R, 6145R, 6155R, 6175R, 6195R, 6215R

1

6110R, 6120R, 6130R, 6135R, 6145R, 6155R, 6175R, 6195R, 6215R (with standard cab roof)

1

6110R, 6120R, 6130R, 6135R, 6145R, 6155R, 6175R, 6195R, 6215R (with panoramic cab roof)

1 1 1

6110R, 6120R, 6130R, 6135R, 6145R, 6155R, 6175R, 6195R, 6215R up to SN 948483

b

Shouldered Cap Screw (M6X8.25)

b

Retainer

1

Steering Column Sensor (SID)

1

R309323 L207141

Tractors

AL209751

1

a

Refer to MHM1870 for installation b Mandatory for installation of the steering column sensor AL209751

Extra Parts Required for Attachment BL16415 Part Number.

Designation

Tractors

AL214510

Quantity

6110R, 6120R, 6130R tractors with TLS only

1

6110R, 6120R, 6130R tractors without TLS

1

Oil Return Line AL216969

Extra Parts Required for Attachment BL16416 Part Number.

Designation

Tractors

Quantity

6135R tractor with TLS only

1

6135R tractor without TLS

1

Tractors

Quantity

6145R and 6155R tractors with TLS only

1

AL216971

6145R and 6155R tractors without TLS

1

AL214419

6145R and 6155R tractors with 45 cm3 main hydraulic pump only

1

AL214617 Oil Return Line AL227894

Extra Parts Required for Attachment BL16418 Part Number.

Designation

AL214375 Oil Return Line

Oil Pressure Line

3

6145R and 6155R tractors with 60 cm main hydraulic pump only

AL224735

1 OUCC002,0006426 -19-04MAR20-1/1

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Overview of the Extra Software Update Packages That Need to be Ordered Before installing the attachment, the software update package must be ordered from JDPoint. This involves keying in the full vehicle serial number in JDPoint.

Attachment

Software Update Packet

BL16420, BL16421, BL16422, and BL16483

AL218224

1

NOTE: Placing the order causes the software server to be updated for that particular tractor.

Within 24 hours of the order being placed, the adapted software is available on the software server1.

On the software server1, the correct software is indicated as a New Kit.

1

John Deere Custom Performance™ Software Delivery System OUCC002,000634B -19-31DEC19-1/1

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Tractor Preparation (6110R, 6120R, 6130R, 6135R, 6145R, 6155R, 6175R, 6195R, and 6215R) ZX211041 —UN—12JUL14

CAUTION: Before taking off the rear wheel, take note of the following safety instructions.

Remove a wheel on level ground only. The other wheels must be secured by means of chock blocks to prevent a tractor runaway.

The tractor must be supported safely (to avoid accidents).

Due to the big size and the heavy weight of tractor wheels, pay attention to the following points when removing wheels:

• Before removing wheels, place tractor on firm, level ground.

• Engage park lock and prevent the tractor from rolling away by putting down chock blocks.

• Remove the ignition key to prevent unauthorized operation.

• When removing rear wheels, prevent front axle oscillation by using wedges.

• When jacking up the tractor, only use the recommended lifting points, see tractor Operator's Manual.

• Use a stable jack with sufficient lifting force. See tractor Operator's Manual.

• Stop jacking up the tractor when the wheel is completely off the ground.

• Use special tool KJD10581 trolley when removing the rear wheel.

• Support the tractor when a wheel is removed. Jack

ZX211042 —UN—12JUL14

stands are available as special tools JT02043 and JT02044.

• When installing wheels, make sure that the correct torques are applied, see Tighten Wheel Bolts and Wheel Weights section of the tractor Operator's Manual.

CAUTION: Do not operate the tractor until the wheel installation has been completed.

When removing a wheel, make sure that no-one is standing in the danger zone.

A—Axle

When removing a wheel, make sure that the tractor is supported safely.

1. Fully turn front wheels to the left to ease access to the front steering oil lines.

When storing removed wheels, make sure that they cannot fall.

2. Remove the rear right-hand wheel and safely support the axle (A).

To prepare the tractor for AutoTrac™ installation, proceed as follows: Continued on next page

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3. Remove the rear left-hand wheel and safely support the axle (A).

ZX240909 —UN—09APR15

A—Axle

Continued on next page

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4. Remove the foot step (A) and the cover (B).

NOTE: If equipped, disconnect and remove step light (C).

C—Step Light

LX398426 —UN—02JAN20

A—Foot Step Assembly B—Cover

OUCC002,000634F -19-26MAR20-3/13

5. If the tractor is equipped with a front loader control valve, remove the protection plate (A).

LX398413 —UN—31DEC19

A—Protection Plate

Continued on next page

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ZX211047 —UN—12JUL14

ZX211046 —UN—12JUL14

BL16420, BL16421, BL16422, and BL16483

6. Tractor without Hydraulic Cab Suspension Only—Slightly raise the cab as follows:

b. Lift the floor mat on and remove screws (B) on both sides of the cab. c. Remove screws (C) on both sides of the cab. d. Carefully raise the cab about 130 mm (5 in). e. Safely support cab using adequate blocks (D) as shown.

C—Screw—Rear Cab Support D—Block

ZX211050 —UN—12JUL14

ZX211049 —UN—12JUL14

A—Screw—Cab Roof B—Screw—Cab Floor

ZX211048 —UN—12JUL14

a. Remove screws (A) and attach the KJD10592 lifting crossbar and hoist

Continued on next page

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7. 6145R, 6155R, 6175R, 6195R, and 6215R Tractor with Hydraulic Cab Suspension Only—Slightly raise the cab as follows:

NOTE: Access the diagnostic address CSC-23 to raise the cab. b. Extend hydraulic cylinders (A) until the cab bumpers (B) bottom with their guides. c. On the left-hand side, remove cover (C) and disconnect cab sensor link (D).

ZX213095 —UN—12JUL14

a. Raise cab. Refer to the tractor Operator’s Manual.

d. On both sides, remove the cylinder axle (E) and bumper axle (F).

ZX213096 —UN—12JUL14

D—Link E—Axle—Cylinder F— Axle—Bumper

ZX218104 —UN—06OCT14

ZX218103 —UN—06OCT14

A—Hydraulic Cylinder B—Bumper C—Cover

Continued on next page

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e. On the left-hand side, remove the axle (A) from stabilizing rod (B).

B—Rod ZX218105 —UN—20OCT14

A—Axle—Stabilizing Rod

Continued on next page

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ZX243230 —UN—03AUG15

ZX243229 —UN—03AUG15

BL16420, BL16421, BL16422, and BL16483

8. 6110R, 6120R, 6130R, and 6135R Tractor with Hydraulic Cab Suspension Only—Slightly raise the cab as follows:

NOTE: Access the diagnostic address CSC-23 to raise the cab. b. Extend hydraulic cylinders (A) until the cab bumpers (B) bottom with their guides. c. Bleed hydraulic cylinders (A) at bleeding valve (C).

ZX243231 —UN—03AUG15

a. Raise cab. Refer to the tractor Operator’s Manual.

d. On the left-hand side, disconnect the cab sensor connector (D) and link (E). e. On both sides, remove the cylinder axle (F) and bumper axle (G).

F— Axle—Cylinder G—Axle—Bumper H—Axle—Stabilizing Rod I— Rod

ZX243233 —UN—03AUG15

A—Hydraulic Cylinder B—Bumper C—Bleeding Valve D—Connector E—Link

ZX243232 —UN—03AUG15

f. On the left-hand side, remove the axle (H) from stabilizing rod (I).

Continued on next page

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9. Tractor with or without Hydraulic Cab Suspension a. Disconnect handbrake cable from boot (A).

A—Handbrake Boot

ZX243234 —UN—03AUG15

b. 6145R, 6155R, 6175R, 6195R, and 6215R Tractor only: Disconnect connectors (B).

B—Connectors

ZX218106 —UN—06OCT14

6110R, 6120R, 6130R, and 6135R Tractors

ZX218107 —UN—06OCT14

6145R, 6155R, 6175R, 6195R, and 6215R Tractors

6145R, 6155R, 6175R, 6195R, and 6215R Tractors Only Continued on next page

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10. Tractor with CommandARM™ a. Remove cover (A), right-hand console lower panel (B), then rear panel (C).

C—Rear Panel

ZX210978 —UN—20OCT14

ZX210980 —UN—20OCT14

A—Cover B—Right-Hand Console Lower Panel

ZX210979 —UN—20OCT14

IMPORTANT: To facilitate removal of rear panel (C), remove floor mat (not illustrated).

Continued on next page

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b.

B—Right-Hand Console Panel

ZX210985 —UN—20OCT14

A—Socket Panel

ZX210983 —UN—12JUL14

Disconnect and remove socket panel (A). Remove all fixing screws, then push right-hand console panel (B) away so that tractor cab wiring harnesses are accessible.

Continued on next page

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11. Tractor without CommandARM™ a. Remove cover (A), right-hand console lower panel (B), then rear panel (C).

ZX218073 —UN—20OCT14

IMPORTANT: To facilitate removal of rear panel (C), remove floor mat (not illustrated). b. Remove all fixing screws, then push right-hand console panel (D) away so that tractor cab wiring harnesses are accessible.

C—Rear Panel D—Right-Hand Console Panel

ZX218074 —UN—06SEP14

ZX210978 —UN—20OCT14

A—Cover B—Right-Hand Console Lower Panel

Continued on next page

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12. Remove screws (A), then the right-hand cab filter (B).

IMPORTANT: Cab filter assembly (B) is clamped onto the floor at two locations (see arrows).

Pay attention while removing the cab filter from the floor.

13. Remove floor trap (C).

C—Trap

ZX218111 —UN—20OCT14

ZX218110 —UN—20OCT14

A—Screw (3 used) B—Filter

OUCC002,000634F -19-26MAR20-13/13

Tractor Preparation (6110R, 6120R, 6130R, and 6135R Only)

1. If the tractor is equipped with an additional oil reservoir option, it is necessary to remove the oil reservoir (A) as follows: A—Hydraulic Oil Reservoir

Continued on next page

MHM1872 (04MAY20)

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LX398414 —UN—31DEC19

To prepare the tractor for AutoTrac™ installation, proceed as follows:

OUCC002,0006356 -19-26MAR20-1/9

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a. Remove the drain plug (A) from transmission, then drain hydraulic oil.

ZX218097 —UN—06OCT14

b. Remove the three fixing flange screws (B) and holder fixing nut (C) to allow removal of the tube assembly (D). c. Disconnect hoses (E) from filler neck (F).

D—Tube E—Hose (2 used) F— Filler Neck

ZX243226 —UN—03AUG15

ZX243225 —UN—03AUG15

A—Drain Plug B—Flange Screw C—Nut

Continued on next page

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d. Release the socket head screw (A,) then remove the fixing strap (B) from tank (C). e. Release the clamp (D), then disconnect tube (E) from hose (F).

D—Clamp E—Tube F— Hose

ZX243228 —UN—03AUG15

A—Socket Head Screw B—Strap C—Oil Reservoir

ZX243227 —UN—03AUG15

f. Remove the oil reservoir (C) from its support.

Continued on next page

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2. On 6110R, 6120R, and 6130R Only: Disconnect the connector (A) from the hydraulic oil filter (B).

3. Disconnect the hydraulic hose (C) from tractor connecting point (D).

4. Disconnect the hydraulic hose (E) from tractor connecting point (F), then remove hydraulic oil filter (B) from its support.

5. Open the two clamps (G).

NOTE: Before removing hydraulic lines from clamp, mark hydraulic line location in clamp for easy sorting of lines in clamp during installation.

E—Hydraulic Hose F— Connecting Point—Tractor Side G—Clamp

ZX243237 —UN—03AUG15

ZX243236 —UN—03AUG15

ZX243235 —UN—03AUG15

A—Connector B—Oil Filter C—Hydraulic Hose D—Connecting Point—Tractor Side

Continued on next page

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6. On 6135R Only: Disconnect the connector (A) from the hydraulic oil filter (B) and connector (C) from air tank. a. Tractor without Front Loader Control Valve: Disconnect the hydraulic hoses (D) and (E) from connecting points (F), (G), and (H), then remove hydraulic hoses (D) and (E). b. Tractor with Front Loader Control Valve: Disconnect the hydraulic hoses (D) and (E) from connecting points (F) and (G), then remove hydraulic the oil filter (B) from its support.

IMPORTANT: Hydraulic hoses (D) and (E) are held by a clip that requires to be replaced (one-time-use part).

7. Open the two clamps (I).

F— Connecting Point—Tractor Side G—Connecting Point—Tractor Side H—Connecting Point—Filter Side I— Clamp

ZX256155 —UN—19SEP15

ZX256154 —UN—19SEP15

A—Connector B—Oil Filter C—Connector D—Hydraulic Hose E—Hydraulic Hose

ZX256153 —UN—19SEP15

NOTE: Before removing hydraulic lines from clamp, mark hydraulic line location in clamp for easy sorting of lines in clamp during installation.

Continued on next page

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8. If the tractor is equipped with the trailer air brake option, it is necessary to remove parts of the air brake system as follows: NOTE: Air brake reservoir (B) can stay in place.

ZX243224 —UN—03AUG15

Tractor with hydraulic cab suspension shown. a. Disconnect the air line (A) from the air brake reservoir (B). b. Disconnect the lines (C), (D), and (E). c. Remove the air dryer assembly (F). d. Remove the support (G) with air reservoir (H) assembly.

ZX243223 —UN—03AUG15

E—Line F— Air Dryer G—Support H—Air Brake Reservoir

ZX243222 —UN—03AUG15

A—Air Line B—Air Brake Reservoir C—Line D—Line

Continued on next page

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ZX213098 —UN—12JUL14

ZX213097 —UN—12JUL14

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9. Remove all fixing screws (A) of the relay box (B), then separate the relay box (B) from foot step support (C).

10. Remove the clamp (D) from the foot step support (C).

ZX213099 —UN—12JUL14

11. Remove the step support fixing screws (E), then the support (C).

12. Remove wiring harness channel covers (F) and (G) located underneath the cab.

E—Screw F— Cover G—Cover

ZX213101 —UN—12JUL14

ZX213100 —UN—12JUL14

A—Screw (4 used) B—Relay Box C—Support D—Clamp

Continued on next page

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13. On 6110R, 6120R, and 6130R Only: Disconnect cables (A) from battery (B). a. Release the holder (C), then remove the battery (B) from its support (D).

D—Support E—Screws

ZX243239 —UN—03AUG15

ZX243238 —UN—03AUG15

A—Cables B—Battery C—Holder

ZX221485 —UN—20OCT14

b. Remove fixing screws (E), then remove battery support (D) from tractor frame.

Continued on next page

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ZX256158 —UN—19SEP15

ZX221485 —UN—20OCT14

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14. On 6135R Only: Disconnect cables (A) from battery (B).

b. Remove fixing screws (E), then remove battery support (D) together with battery (B) and support (F) from tractor frame.

D—Support E—Screws F— Support

ZX256168 —UN—19SEP15

ZX256160 —UN—19SEP15

A—Cables B—Battery C—Holder

ZX256159 —UN—19SEP15

a. Release holder (C).

OUCC002,0006356 -19-26MAR20-9/9

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Tractor Preparation (6145R, 6155R, 6175R, 6195R, and 6215R Only)

1. If the tractor is equipped with the trailer air brake option, it is not necessary to remove any part of the air brake system (A).

2. If the tractor is equipped with an additional oil reservoir option, it is necessary to remove the oil reservoir (B) as follows: A—Air Brake System

B—Hydraulic Oil Reservoir Continued on next page

MHM1872 (04MAY20)

LX398412 —UN—31DEC19

To prepare the tractor for AutoTrac™ installation, proceed as follows:

26

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a. Remove the drain plug (A) from transmission, then drain hydraulic oil. b. Remove the three fixing flange screws (B) to allow removal of the tube assembly (C).

ZX218097 —UN—06OCT14

IMPORTANT: Pay attention not to lose the O-ring (D) on each side of plate (E). c. Disconnect hoses (F) from filler neck (G).

E—Plate F— Hose G—Filler Neck

ZX218100 —UN—06OCT14

ZX218099 —UN—06OCT14

ZX218098 —UN—06OCT14

A—Drain Plug B—Flange Screw C—Tube D—O-Ring

Continued on next page

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d. Release attaching screws of clamps (A), then disconnect the tube (B) from hose (C). e. Release socket head screw (D), then remove the fixing strap (E) from oil reservoir (F).

D—Socket Head Screw E—Strap F— Reservoir

ZX218102 —UN—06OCT14

A—Clamp B—Tube C—Hose

ZX218101 —UN—06OCT14

f. Remove the oil reservoir (F) from its support.

Continued on next page

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BL16420, BL16421, BL16422, and BL16483

3. On 6145R and 6155R Only: Remove the hydraulic oil filter as follows: a. Disconnect the connector (A) from the hydraulic oil filter (B). b. Disconnect the hydraulic hose (C) from hydraulic oil filter connecting point (D).

IMPORTANT: Hydraulic hose (C) is held by a clip that requires to be replaced (one-time-use part). c. Disconnect the hydraulic hose (E) from tractor connecting point (F), then remove hydraulic oil filter (B) from its support. d. Open the three clamps (G).

NOTE: Before removing hydraulic lines from clamp, mark hydraulic line location in clamp for easy sorting of lines in clamp during installation.

ZX221492 —UN—20OCT14

E—Hydraulic Hose F— Connecting Point—Tractor Side G—Clamp

ZX240924 —UN—09APR15

ZX240923 —UN—09APR15

A—Connector B—Oil Filter C—Hydraulic Hose D—Connecting Point—Filter Side

Continued on next page

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PN=31

BL16420, BL16421, BL16422, and BL16483

4. On 6175R, 6195R, and 6215R Only: Remove the hydraulic oil filter as follows: a. Disconnect the connector (A) from the hydraulic oil filter (B). b. Disconnect the hydraulic hose (C) from hydraulic oil filter connecting point (D).

IMPORTANT: Hydraulic hose (C) is held by a clip that requires to be replaced (one-time-use part). c. Disconnect the hydraulic hose (E) from tractor connecting point (F), then remove hydraulic oil filter (B) from its support. d. Open the three clamps (G).

NOTE: Before removing hydraulic lines from clamp, mark hydraulic line location in clamp for easy sorting of lines in clamp during installation.

ZX221492 —UN—20OCT14

E—Hydraulic Hose F— Connecting Point—Tractor Side G—Clamp

ZX221494 —UN—20OCT14

ZX221493 —UN—20OCT14

A—Connector B—Oil Filter C—Hydraulic Hose D—Connecting Point—Filter Side

Continued on next page

MHM1872 (04MAY20)

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PN=32

BL16420, BL16421, BL16422, and BL16483

5. If the tractor is equipped with a 60 cm3 main hydraulic pump silencer (A), then remove the silencer hydraulic line (B) and keep for further use.

B—Hydraulic Line LX398427 —UN—02JAN20

A—Silencer

OUCC002,0006355 -19-26MAR20-6/12

6. Remove handrail assembly (A), then remove the SRC system outer cover (B).

7. Remove SRC system sensor cover (C).

C—Sensor Cover

LX398429 —UN—02JAN20

LX398428 —UN—02JAN20

A—Handrail B—Outer Cover

Continued on next page

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PN=33

BL16420, BL16421, BL16422, and BL16483

8. Remove all fixing screws of SRC system inner cover (A) but do not remove the cover (A).

9. Remove the engine side shield (B).

B—Engine Side Shield

ZX213105 —UN—12JUL14

ZX213104 —UN—12JUL14

A—Inner Cover

Continued on next page

MHM1872 (04MAY20)

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PN=34

BL16420, BL16421, BL16422, and BL16483

10. Remove the side cover (A) of the exhaust system.

11. Remove the top cover (B) of the exhaust system, then front covers (C) and (D).

C—Front Cover D—Front Cover

ZX213108 —UN—27MAR20

ZX213107 —UN—12JUL14

ZX213106 —UN—12JUL14

A—Side Cover B—Top Cover

Continued on next page

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PN=35

BL16420, BL16421, BL16422, and BL16483

12. Remove the SRC system lower cover (A).

13. Remove the relay box fixing screws (B), then separate relay box (C) from foot step support (D).

ZX213109 —UN—12JUL14

C—Relay Box D—Support

ZX213112 —UN—12JUL14

ZX213111 —UN—12JUL14

ZX213110 —UN—12JUL14

A—Lower Cover B—Screw

Continued on next page

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PN=36

ZX213114 —UN—12JUL14

ZX213113 —UN—12JUL14

BL16420, BL16421, BL16422, and BL16483

14. Pull up and disengage relay box (A) from its support (B).

16. Remove step support fixing screws (D), then support (C).

17. Remove the clamp (E) from foot step support (C).

18. Remove wiring harness channel cover (F) located underneath the cab. To remove cover (F), remove first screw (G) located between the cab and the exhaust system pipe.

E—Clamp F— Cover G—Screw

ZX218109 —UN—06OCT14

ZX218108 —UN—06OCT14

A—Relay Box B—Support—Relay Box C—Support—Foot Step D—Screw

ZX213115 —UN—12JUL14

15. Remove relay box support (B) from the foot step support (C).

Continued on next page

MHM1872 (04MAY20)

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PN=37

BL16420, BL16421, BL16422, and BL16483

19. Disconnect cables (A) from battery (B).

21. Remove fixing screws (E), then remove the battery support (D) together with support (F) from tractor frame.

D—Support E—Screw (4 used) F— Support

ZX221487 —UN—20OCT14

ZX221486 —UN—20OCT14

A—Cables B—Battery C—Holder

ZX221485 —UN—20OCT14

20. Release holder (C), then remove the battery (B) from its support (D).

OUCC002,0006355 -19-26MAR20-12/12

MHM1872 (04MAY20)

36

060220

PN=38

BL16420, BL16421, BL16422, and BL16483

Install Attachment—GreenStar™ Ready (BL16445, BL16446 and BL16447)

LX398415 —UN—01JAN20

Install the attachment GreenStar™ Ready (BL16445, BL16446, and BL16447). Refer to installation instructions MHM1870.

OUCC002,0006352 -19-31DEC19-1/1

MHM1872 (04MAY20)

37

060220

PN=39

BL16420, BL16421, BL16422, and BL16483

Install Attachment—Steering Control Valve NOTE: Before starting work with hydraulic components, check that pipe connection locations are clean and that no dust will get into oil pipes.

1. Pre-assemble steering control valve (A) as follows: a. Install the two plugs (B) with O-ring 51M7045 (C) on port A and Port B of the control valve (A) as shown. b. Install and orientate the elbow fitting 61M5016 (D) with O-rings on port LSP of the control valve (A) as shown.

ZX1050162 —UN—23JUL12

Install steering control valve as follows:

c. Install and orientate the elbow fitting 61M5018 (E) with O-rings on port P of the control valve (A) as shown. d. Install the two pre-tensioning valves (F) with O-rings on port A and Port B of the control valve (A) as shown. e. Install the adapter fitting 61M5002 (G) with O-rings on port LSM of the control valve (A) as shown. f. Install the fitting L158360 (H) with its O-ring on port T of the control valve (A) as shown. g. Install the fitting L204670 (I) with its O-ring on port PT of the control valve (A) as shown.

ZX243210 —UN—18JUN15

2. On 6135R, 6145R, 6155R, 6175R, 6175R, 6195R, and 6215R Only: Install the steering control valve (A) on bracket (J) using three cap screws M10x80 (K) and three washers M10.5 x 18 x 1.6.

IMPORTANT: Tighten screws (K) to 50 N·m (37 lb-ft).

Make sure all fittings are firmly tightened.

G—Adapter Fitting—61M5002 H—Fitting—L158360 I— Fitting—L204670 J— Bracket K—Cap Screw (M10x80) — Washer (M10.5 x 18 x 1.6)

ZX256157 —UN—19SEP15

A—Steering Control Valve B—Plug C—O-Ring—51M7045 D—Elbow Fitting—61M5016 E—Elbow Fitting—61M5018 F— Pre-Tensioning Valve—AL204168

Continued on next page

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PN=40

BL16420, BL16421, BL16422, and BL16483

3. On 6135R, 6145R, 6155R, 6175R, 6175R, 6195R, and 6215R Only: a. Remove attaching screws (A) then slide shield (B) away.

D—Exhaust System Support E—Flange Nut (M10)

ZX256163 —UN—19SEP15

ZX256162 —UN—19SEP15

A—Screws B—Shield C—Steering Valve Assembly

ZX256161 —UN—19SEP15

b. Install steering valve assembly (C) to inner face of exhaust system support (D) using two flange nuts M10 (E) as shown.

Continued on next page

MHM1872 (04MAY20)

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PN=41

BL16420, BL16421, BL16422, and BL16483

4. On 6110R, 6120R , and 6130R Only:

b. Install steering valve assembly (C) to attaching holes (D) on inner face of exhaust system support (E) using three cap screws M10x80 (F) and three washers 10.5 x 18 x 1.6. as shown.

IMPORTANT: Tighten screws (F) to 50 N·m (37 lb·ft).

E—Exhaust System Support F— Cap Screw (M10x80) — Washer (10.5 x 18 x 1.6)

ZX243242 —UN—03AUG15

ZX243241 —UN—03AUG15

A—Screws B—Shield C—Steering Valve Assembly D—Attaching Holes

ZX243240 —UN—03AUG15

a. Remove attaching screws (A), then slide shield (B) away.

OUCC002,000639D -19-26MAR20-3/3

MHM1872 (04MAY20)

40

060220

PN=42

BL16420, BL16421, BL16422, and BL16483

Install Attachment—Hydraulic Lines (6110R, 6120R, and 6130R Only) Connect steering control valve in the following order: ZX243243 —UN—03AUG15

NOTE: Before removing hydraulic lines from clamp, mark hydraulic line location in the clamp for easy sorting of lines in the clamp during installation.

1. Install Steering Lines: Mark tractor steering hydraulic hoses (A) and (C) for assembly process.

2. Disconnect hydraulic hoses (A) and (C) from their relevant steering line (B) and (D).

3. Remove holder (E) from the tractor frame.

4. If equipped, disconnect front brake line (F) from clamp (G), then slightly raise front brake line (F) to facilitate installation of new steering lines as shown.

E—Holder F— Front Brake Line G—Clamp

ZX243245 —UN—03AUG15

ZX243244 —UN—03AUG15

A—Hydraulic Hose—Left-Hand Steering Line B—Left-Hand Steering Line C—Hydraulic Hose—RightHand Steering Line D—Right-Hand Steering Line

Continued on next page

MHM1872 (04MAY20)

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PN=43

ZX243247 —UN—06AUG15

ZX243246 —UN—03AUG15

BL16420, BL16421, BL16422, and BL16483

5. Open steering line clamps (A).

6. Remove support (B) then open clamp (C).

8. If equipped, disconnect the hydraulic hose (E) from the front brake line (F).

9. Mark steering hydraulic hoses (G) and (H), then disconnect hydraulic hoses (G) and (H) from steering lines (I) and (J).

10. Remove steering lines (I) and (J) from clamps (A), (C), and (K), then discard steering lines.

ZX243250 —UN—03AUG15

G—Hydraulic Hose—RightHand Steering Line H—Hydraulic Hose—Left-Hand Steering Line I— Left-Hand Steering Line J— Right-Hand Steering Line K—Clamp

ZX243251 —UN—03AUG15

A—Clamp B—Support C—Clamp D—Wiring Harness E—Hydraulic Hose—Brake Line F— Brake Line

ZX243249 —UN—06AUG15

7. Note position of the wheel angle sensor wiring harness (D), then remove wiring harness.

Continued on next page

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PN=44

BL16420, BL16421, BL16422, and BL16483

11. Install the left-hand side steering line AL226628 (A) using original clamp assemblies (B), (C), and (D) as shown.

12. Connect steering line AL226628 (A) to the relevant steering hose (E) using one O-ring (12.42 x 1.78/90) T77857.

D—Clamp—Front E—Hydraulic Hose—Left-Hand Steering Line

ZX243254 —UN—03AUG15

ZX243253 —UN—03AUG15

ZX243252 —UN—03AUG15

A—Left-Hand Steering Line—AL226628 B—Clamp—Top C—Clamp—Rear

Continued on next page

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PN=45

BL16420, BL16421, BL16422, and BL16483

13. Install the right-hand side steering line AL226627 (A) using original clamp assemblies (B), (C), and (D) as shown.

14. Connect steering line AL226627 (A) to the relevant steering hose (E) using one O-ring (12.42 x 1.78/90) T77857.

D—Clamp—Front E—Hydraulic Hose—RightHand Steering Line

ZX243257 —UN—03AUG15

ZX243256 —UN—03AUG15

ZX243255 —UN—03AUG15

A—Right-Hand Steering Line—AL226627 B—Clamp—Top C—Clamp—Rear

Continued on next page

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PN=46

BL16420, BL16421, BL16422, and BL16483

15. Install holder (A) back in place then insert hydraulic lines in their respective clamp locations (B) as shown.

16. Connect steering line AL226628 (C) and steering line AL226627 (E) to their relevant steering hoses (D) and (F) using original quick-couplers and new O-ring (12.42 x 1.78/90) T77857.

17. If equipped, install front brake line (G) back in its relevant clamp locations (H) then connect to hydraulic hose (I).

18. Install the wiring harness (J) of the wheel angle sensor back in clamps (H) and (K), then close all clamps.

ZX243259 —UN—03AUG15

G—Brake Line H—Clamp I— Hydraulic Hose—Brake Line J— Wiring Harness K—Clamp

ZX243260 —UN—03AUG15

ZX243258 —UN—03AUG15

A—Holder B—Clamp C—Left-Hand Steering Line—AL226628 D—Hydraulic Hose—Left-Hand Steering Line E—Right-Hand Steering Line—AL226627 F— Hydraulic Hose—RightHand Steering Line

Continued on next page

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PN=47

BL16420, BL16421, BL16422, and BL16483

20. Connect hydraulic line AL227518 (D) with one O-ring (12.42 x 1.78/90) T77857 between the steering line AL226627 port (E) and upper pre-tensioning valve (F).

21. Install support (G) back in place.

E—Steering Line—AL226627 F— Upper Pre-Tensioning Valve G—Support

ZX243264 —UN—03AUG15

ZX243263 —UN—03AUG15

ZX243262 —UN—03AUG15

A—Hydraulic Line—AL227517 B—Steering Line—AL226628 C—Lower Pre-Tensioning Valve D—Hydraulic Line—AL227518

ZX243261 —UN—03AUG15

19. Connect hydraulic line AL227517 (A) with one O-ring (12.42 x 1.78/90) T77857 between the steering line AL226628 port (B) and lower pre-tensioning valve (C).

Continued on next page

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PN=48

BL16420, BL16421, BL16422, and BL16483

22. Remove Tractor Return Line: a. Disconnect return hoses (A) and (B) from the return line (C). Discard clamp (D).

ZX243265 —UN—03AUG15

NOTE: Return hose (B) belongs to tractor with TLS only. b. Remove return line (C). c. At the rear of the cab, disconnect return line (C) from return hose (F), then discard return line (C).

NOTE: Keep clamps (E) and (G) for further use. d. Remove clamp (H).

E—Clamp F— Return Hose G—Clamp H—Clamp

ZX243267 —UN—03AUG15

ZX243266 —UN—03AUG15

A—Return Hose B—Return Hose—TLS Only C—Return Line D—Clamp

Continued on next page

MHM1872 (04MAY20)

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PN=49

BL16420, BL16421, BL16422, and BL16483

23. Mark tractor hydraulic hoses for assembly process then disconnect hydraulic hoses from hydraulic line quick-couplers (A).

ZX243268 —UN—03AUG15

NOTE: Do not disconnect hydraulic hoses from both steering lines and (if equipped) from the front brake hydraulic line.

Remove tractor hydraulic line (B) from clamps (C).

Disconnect hydraulic line (B) from fitting (D).

IMPORTANT: Note the location of the hydraulic line (B) in clamps (C) and keep hydraulic line for further installation.

C—Clamp D—Fitting

ZX252471 —UN—03AUG15

ZX243270 —UN—03AUG15

ZX243269 —UN—03AUG15

A—Quick-Couplers B—Tractor Hydraulic Line

Continued on next page

MHM1872 (04MAY20)

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PN=50

ZX252473 —UN—03AUG15

ZX252472 —UN—03AUG15

BL16420, BL16421, BL16422, and BL16483

ZX252474 —UN—03AUG15

24. Remove tractor hydraulic line (A) from clamps (B) and (C). At the level of the hydraulic pump underneath the cab, release hydraulic line (A) from fitting (D), then slightly raise hydraulic line so that inner section of clamps (C) can be opened, as shown.

IMPORTANT: Note the location of the hydraulic line (A) in clamps (B) and (C) and keep hydraulic line in this position for further installation.

C—Clamp D—Fitting

ZX252476 —UN—03AUG15

ZX252475 —UN—03AUG15

A—Tractor Hydraulic Line B—Clamp

Continued on next page

MHM1872 (04MAY20)

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060220

PN=51

BL16420, BL16421, BL16422, and BL16483

25. Remove tractor hydraulic line (A) from clamps (B) and (C). Disconnect hydraulic line (A) from fitting (D).

C—Clamp D—Fitting

ZX252479 —UN—03AUG15

ZX252478 —UN—03AUG15

A—Tractor Hydraulic Line B—Clamp

ZX252477 —UN—03AUG15

IMPORTANT: Note the location of the hydraulic line (A) in clamps (B) and (C) and keep hydraulic line for further installation.

Continued on next page

MHM1872 (04MAY20)

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PN=52

BL16420, BL16421, BL16422, and BL16483

26. Disconnect tractor hydraulic lines (A) and (B) from fittings (C) and (D).

27. Slightly raise hydraulic lines (A) and (B) as shown.

D—Fitting E—Clamp

ZX252481 —UN—03AUG15

ZX252484 —UN—03AUG15

A—Tractor Hydraulic Line B—Tractor Hydraulic Line C—Fitting

ZX252480 —UN—03AUG15

IMPORTANT: Note the location of hydraulic lines (A) and (B) in clamp (E) and keep hydraulic lines in this position for further installation.

Continued on next page

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PN=53

BL16420, BL16421, BL16422, and BL16483

28. Remove Tractor Pressure Line: a. Note the location of the pressure line (A), then remove pressure line from clamps (B) and (C).

C—Clamp D—Priority 1 Control Block

ZX252486 —UN—03AUG15

ZX252485 —UN—03AUG15

ZX252483 —UN—03AUG15

A—Pressure Line B—Clamp

ZX252482 —UN—03AUG15

b. Disconnect pressure line (A) from the control block (D) located behind the cab then discard pressure line (A).

Continued on next page

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060220

PN=54

ZX252491 —UN—03AUG15

ZX252490 —UN—03AUG15

BL16420, BL16421, BL16422, and BL16483

29. Remove Tractor Load Sensing Pressure Line: a. Note the location of the load sensing pressure line (A), then remove load sensing pressure line from clamps (B) and (C).

C—Clamp D—Priority 1 Control Block

ZX252487 —UN—03AUG15

ZX252488 —UN—03AUG15

A—Load Sensing Pressure Line B—Clamp

ZX252489 —UN—03AUG15

b. Disconnect load sensing pressure line (A) from the control block (D) located behind the cab then discard pressure line (A).

Continued on next page

MHM1872 (04MAY20)

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PN=55

BL16420, BL16421, BL16422, and BL16483

30. Disconnect tractor hydraulic lines (A) and (B) from the fitting (C) located on control block behind the cab.

31. Remove hydraulic lines (A) and (B).

C—Fitting

ZX252497 —UN—03AUG15

ZX252496 —UN—03AUG15

A—Tractor Hydraulic Line B—Tractor Hydraulic Line

ZX252495 —UN—03AUG15

IMPORTANT: Keep hydraulic lines (A) and (B) for further installation.

Continued on next page

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PN=56

BL16420, BL16421, BL16422, and BL16483

32. Remove Tractor Return Line T-Fitting: a. At the level of the hydraulic pump underneath the cab, disconnect T-fitting (A) from return hoses (B), (C), and (D). Keep clamps (E) for further use.

ZX252493 —UN—03AUG15

b. Remove T-fitting locking plate (F).

IMPORTANT: Locking plate (F) is fixed with three socket head screws. These socket head screws are not easily accessible. c. Pull out and discard T-fitting (A).

NOTE: Discard T-fitting (A) and keep return hoses (B), (C), (D), and the original O-ring for further use.

D—Hose E—Clamp F— Locking Plate

ZX252494 —UN—03AUG15

ZX252492 —UN—03AUG15

A—T-Fitting (original) B—Hose C—Hose

Continued on next page

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55

OUCC002,000636C -19-26MAR20-15/27

060220

PN=57

ZX252527 —UN—03AUG15

ZX252531 —UN—03AUG15

BL16420, BL16421, BL16422, and BL16483

IMPORTANT: Depending on the number of return hoses disconnected, replace the original T-fitting

by T-Fitting AL212023 (A) or AL211311 (B). a. Install original O-ring (C) on T-fitting AL212023 (A) or AL211311 (B) as shown. b. Install T-fitting AL212023 (A) or AL211311 (B) and attach with plate (D) and three socket head screws. c. Connect all previously removed hoses (E), (F) and (G) using original clamps (H).

ZX252528 —UN—03AUG15

33. Install Tractor Return Line T-Fitting AL211311 or AL212023:

d. Connect return hose L223867 (I) to T-fitting AL212023 (A) or AL211311 (B) using one clamp AL212943 (J) as shown.

ZX252529 —UN—03AUG15

F— Return Hose G—Return Hose H—Clamp I— Return Hose—L223867 J— Clamp—AL212943

ZX252530 —UN—03AUG15

A—T-Fitting—AL212023 B—T-Fitting—AL211311 C—O-Ring—Original D—Plate E—Return Hose

Continued on next page

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56

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060220

PN=58

ZX252499 —UN—03AUG15

ZX252498 —UN—03AUG15

BL16420, BL16421, BL16422, and BL16483

a. Align load sensing pressure line AL227515 (A) with the elbow fitting 61M5016 (B) of the steering control valve (C) as shown.

NOTE: Do not connect to the elbow fitting (B) at this stage. b. Insert load sensing pressure line AL227515 (A) into right section of each clamp (D) as shown. c. Connect load sensing pressure line AL227515 (A) on the relevant fitting of the Priority 1 control block (E) located behind the cab as shown.

ZX252500 —UN—03AUG15

34. Install Load Sensing Pressure Lines AL227515 and AL227516:

IMPORTANT: Make sure that O-rings are present on the fittings.

D—Clamp E—Priority 1 Control Block

ZX252502 —UN—03AUG15

A—Load Sensing Pressure Line—AL227515 B—Elbow Fitting––61M5016 C—Steering Control Valve

ZX252501 —UN—03AUG15

d. Connect load sensing pressure line AL227515 (A) to the elbow fitting 61M5016 (B) of the steering control valve (C).

Continued on next page

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PN=59

BL16420, BL16421, BL16422, and BL16483

e. Install load sensing pressure line AL227516 (A) in its relevant section of clamp (B).

IMPORTANT: Make sure that O-ring is present on the adapter fitting (C).

NOTE: To retain the load sensing pressure line AL227516 (A) with the load sensing pressure line AL227515, use one clamp L156556 (see arrow).

C—Adapter Fitting—61M5002 D—Steering Control Valve

ZX252504 —UN—03AUG15

ZX252503 —UN—03AUG15

A—Load Sensing Pressure Line—AL227516 B—Clamp

LX398420 —UN—02JAN20

f. Connect load sensing pressure line AL227516 (A) to the adapter fitting 61M5002 (C) of the steering control valve (D) as shown.

Continued on next page

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PN=60

BL16420, BL16421, BL16422, and BL16483

35. Install Pressure Line AL227514: a. Install pressure line AL227514 (A) in relevant section of clamps (B), (C), and (D).

ZX252506 —UN—03AUG15

C—Clamp—Front D—Clamp—Rear

ZX252509 —UN—03AUG15

ZX252508 —UN—03AUG15

ZX252507 —UN—27MAR20

A—Pressure Line—AL227514 B—Clamp—Front

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b. Connect pressure line AL227514 (A) to the relevant fitting of the Priority 1 control block (B) located behind the cab as shown.

ZX252510 —UN—03AUG15

c. Connect other part of the pressure line AL227514 (A) to the relevant elbow fitting 61M5018 (C) of steering control valve (D) as shown.

IMPORTANT: Make sure that O-rings are present on the fittings.

C—Elbow Fitting—61M5018 D—Steering Control Valve

ZX252511 —UN—03AUG15

A—Pressure Line—AL227514 B—Priority 1 Control Block

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IMPORTANT: Make sure that O-rings are present on fittings (C) and (D).

37. Connect other part of hydraulic lines (A) and (B) to relevant fitting of the Priority 1 control block (F) located behind the cab as shown.

IMPORTANT: Make sure that O-rings are present on fittings of the Priority 1 control block (F).

D—Fitting E—Clamp F— Priority 1 Control Block

ZX252517 —UN—03AUG15

ZX252516 —UN—03AUG15

A—Tractor Hydraulic Line B—Tractor Hydraulic Line C—Fitting

ZX252515 —UN—03AUG15

36. Install hydraulic lines (A) and (B) back to their relevant section of clamps (E), then connect to fittings (C) and (D) as shown.

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38. Install hydraulic line (A) back to its relevant section of clamps (B), (C), and (D), then connect to T-fitting (E) as shown.

D—Clamp—Rear E—Fitting

ZX252520 —UN—03AUG15

ZX252519 —UN—03AUG15

A—Tractor Hydraulic Line B—Clamp—Front C—Clamp—Front

ZX252518 —UN—03AUG15

IMPORTANT: Make sure that O-ring is present on T-fitting (E).

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39. Install hydraulic line (A) back to its relevant section of clamps (B), (C), and (D), then connect to T-fitting (E) as shown.

D—Clamp—Rear E—Fitting

ZX252523 —UN—03AUG15

ZX252522 —UN—03AUG15

A—Tractor Hydraulic Line B—Clamp—Front C—Clamp—Front

ZX252521 —UN—03AUG15

IMPORTANT: Make sure that O-ring is present on T-fitting (E).

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40. Install hydraulic line (A) back to its relevant section of clamps (B), (C), and (D) then connect to T-fitting (E) at the level of the hydraulic pump underneath the cab as shown.

D—Clamp—Rear E—Fitting

ZX252526 —UN—03AUG15

ZX252525 —UN—03AUG15

A—Tractor Hydraulic Line B—Clamp—Front C—Clamp—Front

ZX252524 —UN—03AUG15

IMPORTANT: Make sure that O-ring is present on T-fitting (E).

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ZX252536 —UN—03AUG15

LX398419 —UN—02JAN20

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41. Install Load Sensing Return line L224621:

b. Install the load sensing return line L224621 (A) in relevant section of clamps (D) and (E) as shown.

NOTE: To retain the load sensing return line L224621 (A) with another hydraulic line, use one clamp R232282 and one clamp AL173227 (see arrows). c. Connect the load sensing return line L224621 (A) to the fitting L204670 (F) of steering control valve (G) with one hose L205567 (H), one clamp AL209714 (I), and one clamp AL212943 (J).

ZX252534 —UN—03AUG15

F— Fitting—L204670 G—Steering Control Valve H—Hose—L205567 I— Clamp—AL209714 J— Clamp—AL212943

LX398418 —UN—02JAN20

A—Load Sensing Return Line—L224621 B—Hose C—Clamp—AL212943 D—Clamp—Rear E—Clamp—Front

ZX252533 —UN—03AUG15

a. Connect the load sensing return line L224621 (A) to T-fitting lower hose (B) with one clamp AL212943 (C).

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ZX252538 —UN—03AUG15

ZX252537 —UN—03AUG15

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42. Install Return Line AL214510 or AL216969:

b. Install the return line AL214510 or AL216969 (A) in relevant section of front and rear clamps (D) and (E). c. Connect the return line AL214510 or AL216969 (A) to original T-fitting upper hose (F) using one clamp AL212942 (G). d. Connect return hose L213485 (H) to return line AL214510 or AL216969 (A) using one clamp AL212942 (G).

ZX252539 —UN—03AUG15

a. On Tractor with TLS Only: Connect the return line AL214510 (A) to return hose (B) using one clamp AL212943 (C).

F— Hose G—Clamp—AL212942 H—Hose—L213485 I— Adapter Fitting J— Steering Control Valve

ZX252541 —UN—03AUG15

A—Return Line—AL214510 (tractor with TLS) — Return Line—AL216969 (tractor without TLS) B—Return Hose C—Clamp—AL212943 D—Clamp—Front E—Clamp—Rear

ZX252540 —UN—03AUG15

e. Connect other part of return hose L213485 (H) to the relevant adapter fitting (I) of steering control valve (J) using one clamp AL212942 (G) as shown.

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43. Complete the Tractor Hydraulic and Steering System Connection:

b. Connect all tractor hydraulic hoses (B) to their relevant hydraulic line (C) using original quick-couplers (D). c. Connect return hose (E) to return line AL214510 or AL216969 (F) using one clamp AL212942 (G) as shown.

E—Return Hose F— Return Line—AL214510 or AL216969 G—Clamp—AL212942

ZX252544 —UN—03AUG15

ZX252543 —UN—03AUG15

A—Clamp B—Hydraulic Hose C—Hydraulic Line D—Quick-Coupler

ZX252542 —UN—03AUG15

a. Close clamp front and rear sections (A).

OUCC002,000636C -19-26MAR20-27/27

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Install Attachment—Hydraulic Lines (6135R Only) Connect steering control valve in the following order: ZX256169 —UN—19SEP15

NOTE: Before removing hydraulic lines from clamp, mark hydraulic line location in the clamp for easy sorting of lines in the clamp during installation.

1. Install Steering Lines: Mark tractor steering hydraulic hoses (A) and (C) for assembly process.

2. Disconnect hydraulic hoses (A) and (C) from their relevant steering line (B) and (D).

NOTE: Keep clamp (E) for further installation.

D—Right-Hand Steering Line E—Clamp

ZX256170 —UN—19SEP15

A—Hydraulic Hose—Left-Hand Steering Line B—Left-hand Steering Line C—Hydraulic Hose—RightHand Steering Line

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3. Open steering line clamps (A).

5. If equipped, do not disconnect the hydraulic hose from the front brake line (F).

6. Remove steering lines (D) and (E) from clamps (A) and (G) then discard steering lines.

E—Right-Hand Steering Line F— Brake Line G—Clamp

ZX256173 —UN—19SEP15

ZX256174 —UN—19SEP15

ZX256172 —UN—19SEP15

A—Clamp B—Hydraulic Hose—RightHand Steering Line C—Hydraulic Hose—Left-Hand Steering Line D—Left-Hand Steering Line

ZX256171 —UN—19SEP15

4. Mark steering hydraulic hoses (B) and (C) then disconnect hydraulic hoses (B) and (C) from steering lines (D) and (E).

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7. Install the right-hand side steering line AL229540 (A) and the left-hand side steering line AL227305 (B) using original clamp assemblies (C), (D), (E), and (F) as shown.

ZX256175 —UN—19SEP15

8. Connect steering line AL227305 (A) to the relevant steering hose (G) using original O-ring.

9. Connect steering line AL229540 (B) to the relevant steering hose (H) using original O-ring.

10. If equipped, install front brake line (I) back in its relevant clamp locations (E) and (F).

F— Clamp—Front G—Hydraulic Hose—RightHand Steering Line H—Hydraulic Hose—Left-Hand Steering Line I— Brake Line

ZX256178 —UN—19SEP15

ZX256177 —UN—19SEP15

ZX256176 —UN—19SEP15

A—Left-Hand Steering Line—AL229540 B—Right-Hand Steering Line—AL227305 C—Clamp—Top D—Clamp E—Clamp—Rear

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12. Connect hydraulic line AL227222 (E) with one O-ring (12.42 x 1.78/90) T77857 between the steering line port AL229540 (A) and lower pre-tensioning valve (F).

13. Connect hydraulic line AL227221 (G) with one O-ring (12.42 x 1.78/90) T77857 between the steering line AL227305 port (C) and upper pre-tensioning valve (H).

14. Close clamps (I).

ZX256180 —UN—19SEP15

F— Lower Pre-Tensioning Valve G—Hydraulic Line—AL227221 H—Upper Pre-Tensioning Valve I— Clamp

ZX256182 —UN—19SEP15

ZX256181 —UN—19SEP15

A—Left-Hand Steering Line—AL229540 B—Hydraulic Hose—Left-Hand Steering Line C—Right-Hand Steering Line—AL227305 D—Hydraulic Hose—RightHand Steering Line E—Hydraulic Line—AL227222

ZX256179 —UN—19SEP15

11. Connect steering line AL227305 (A) and steering line AL229540 (C) to their relevant steering hoses (B) and (D) using original quick couplers and O-rings.

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15. Remove Tractor Return Line: a. Disconnect return hoses (A) and (B) from the return line (C). Discard clamp (D).

ZX256183 —UN—19SEP15

NOTE: Return hose (B) belongs to tractor with TLS only. b. Remove return line (C). c. At the rear of the cab, disconnect return line (C) from return hose (F), then discard return line (C).

NOTE: Keep clamps (E) and (G) for further use.

E—Clamp F— Return Hose G—Clamp

ZX256186 —UN—19SEP15

ZX256185 —UN—19SEP15

ZX256184 —UN—19SEP15

A—Return Hose B—Return Hose—TLS Only C—Return Line D—Clamp

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16. Mark tractor hydraulic hose (A) for assembly process then disconnect hydraulic hose from the hydraulic line quick-coupler.

ZX256187 —UN—19SEP15

Remove tractor hydraulic line (A) from clamps (C).

Disconnect hydraulic line (B) from T-fitting (D).

IMPORTANT: Note the location of the hydraulic line (B) in clamps (C) and keep hydraulic line for further installation.

C—Clamp (3 used) D—T-Fitting

ZX256190 —UN—19SEP15

ZX256189 —UN—19SEP15

ZX256188 —UN—19SEP15

A—Hydraulic Hose B—Tractor Hydraulic Line

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17. Disconnect tractor hydraulic line (A) from fitting (B).

18. Remove tractor hydraulic line (A) from clamps (C), then slightly raise hydraulic line (A) as shown.

ZX256191 —UN—19SEP15

IMPORTANT: Note the location of the hydraulic line (A) in clamps (C) and keep hydraulic line in this position for further installation.

NOTE: Keep clamp (D) for further installation.

C—Clamp D—Clamp

ZX256193 —UN—19SEP15

ZX256192 —UN—19SEP15

A—Tractor Hydraulic Line B—Fitting

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19. Mark tractor hydraulic hose (A) for assembly process, then disconnect hydraulic hose from the hydraulic line quick-coupler.

ZX257837 —UN—19SEP15

Remove tractor hydraulic line (B) from clamps (C).

Disconnect hydraulic line (B) from fitting (D).

IMPORTANT: Note the location of the hydraulic line (B) in clamps (C) and keep hydraulic line for further installation.

C—Clamp D—Fitting

ZX257840 —UN—19SEP15

ZX257839 —UN—19SEP15

ZX257838 —UN—19SEP15

A—Hydraulic Hose B—Tractor Hydraulic Line

Continued on next page

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ZX257842 —UN—19SEP15

ZX257841 —UN—19SEP15

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20. Disconnect tractor hydraulic line (A) from fitting (B).

21. Remove tractor hydraulic line (A) from clamp (C), then slightly raise hydraulic line (A) as shown.

C—Clamp

ZX257845 —UN—19SEP15

ZX257844 —UN—19SEP15

A—Tractor Hydraulic Line B—Fitting

ZX257843 —UN—19SEP15

IMPORTANT: Note the location of the hydraulic line (A) in clamps (C) and keep hydraulic line in this position for further installation.

Continued on next page

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ZX257847 —UN—19SEP15

ZX257846 —UN—19SEP15

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22. Remove Tractor Pressure Line: a. Mark tractor hydraulic hose (A) for assembly process, then disconnect hydraulic hose from the hydraulic line quick-coupler.

ZX257848 —UN—19SEP15

b. Note the location of the pressure line (B), then remove pressure line from clamps (C) and (D).

NOTE: Keep clamp (D) for further installation. c. Disconnect pressure line (B) from the control block (E) located behind the cab then discard pressure line (B).

D—Clamp E—Priority 1 Control Block

ZX257850 —UN—19SEP15

ZX257849 —UN—19SEP15

A—Hydraulic Hose B—Pressure Line C—Clamp

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ZX257852 —UN—19SEP15

ZX257851 —UN—19SEP15

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23. Remove Tractor Load Sensing Pressure Line: a. Mark tractor hydraulic hose (A) for assembly process, then disconnect hydraulic hose from hydraulic line quick-coupler.

ZX257853 —UN—19SEP15

b. Note the location of the load sensing pressure line (B), then remove load sensing pressure line from clamps (C). c. Disconnect load sensing pressure line (A) from the control block (D) located behind the cab, then discard pressure line (A).

C—Clamp (3 used) D—Priority 1 Control Block

ZX257854 —UN—19SEP15

ZX257855 —UN—19SEP15

A—Hydraulic Hose B—Load Sensing Pressure Line

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24. Mark tractor hydraulic hose (A) for assembly process, then disconnect hydraulic hose from hydraulic line quick-coupler. Remove tractor hydraulic line (B) from clamps (C) and (D). At the level of the hydraulic pump underneath the cab, release hydraulic line (B) from fitting (E).

IMPORTANT: Note the location of the hydraulic line (B) in clamps (C) and (D) and keep hydraulic line in this position for further installation.

D—Clamp E—Fitting

ZX257902 —UN—19SEP15

A—Hydraulic Hose B—Tractor Hydraulic Line C—Clamp

ZX257901 —UN—19SEP15

BL16420, BL16421, BL16422, and BL16483

OUCC002,000635E -19-26MAR20-12/31

25. Mark tractor hydraulic hose (A) for assembly process then disconnect hydraulic hose from hydraulic line quick-coupler. Remove tractor hydraulic line (B) from clamps (C) and (D).

A—Hydraulic Hose B—Tractor Hydraulic Line

ZX257903 —UN—19SEP15

IMPORTANT: Note the location of the hydraulic line (B) in clamps (C) and (D) and keep hydraulic line aside for further installation.

C—Clamp D—Clamp

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26. Remove Tractor Return Line T-Fitting: a. At the level of the hydraulic pump underneath the cab, disconnect T-fitting (A) from return hoses (B), (C), and (D). Keep clamps (E) for further use.

ZX252493 —UN—03AUG15

b. Remove T-fitting locking plate (F).

IMPORTANT: Locking plate (F) is fixed with three socket head screws. These socket head screws are not easily accessible. c. Pull out and discard T-fitting (A).

NOTE: Discard T-fitting (A) and keep return hoses (B), (C), (D), and the original O-ring for further use.

D—Hose E—Clamp F— Locking Plate

ZX252494 —UN—03AUG15

ZX252492 —UN—03AUG15

A—T-Fitting (original) B—Hose C—Hose

Continued on next page

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ZX252527 —UN—03AUG15

ZX252531 —UN—03AUG15

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IMPORTANT: Depending on the number of return hoses disconnected, replace the original T-fitting

by T-Fitting AL212023 (A) or AL211311 (B). a. Install the original O-ring (C) on T-fitting AL212023 (A) or AL211311 (B) as shown. b. Install T-fitting AL212023 (A) or AL211311 (B) and attach with plate (D) and three socket head screws. c. Connect all previously removed hoses (E), (F) and (G) using original clamps (H).

ZX252528 —UN—03AUG15

27. Install Tractor Return Line T-Fitting AL211311 or AL212023:

d. Connect return hose L175771 (I) to T-fitting AL212023 (A) or AL211311 (B) using one clamp AL212943 (J) as shown.

ZX252529 —UN—03AUG15

F— Return Hose G—Return Hose H—Clamp I— Return Hose—L175771 J— Clamp—AL212943

ZX252530 —UN—03AUG15

A—T-Fitting—AL212023 B—T-Fitting—AL211311 C—O-Ring (original) D—Plate E—Return Hose

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a. Route the pressure line AL214597 (A) underneath the hydraulic lines (B) and the tractor power harness (C) up to the Priority 1 control block (D) located behind the cab as shown.

IMPORTANT: Do not connect pressure line AL214597 (A) on the relevant fitting of the Priority 1 control block (D) at this stage.

C—Power Harness D—Priority 1 Control Block

ZX257896 —UN—19SEP15

ZX257894 —UN—19SEP15

ZX257895 —UN—19SEP15

A—Pressure Line—AL214597 B—Hydraulic Line

ZX257893 —UN—19SEP15

28. Pre-install Pressure Line AL214597 and Load Sensing Pressure Line AL217752:

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b. Route the load sensing pressure line AL217752 (A) alongside the pressure line AL214597 (B) up to the Priority 1 control block (C) located behind the cab as shown.

ZX257897 —UN—19SEP15

IMPORTANT: Do not connect load sensing pressure line AL217752 (A) on the relevant fitting of the Priority 1 control block (C) at this stage.

NOTE: Route the load sensing pressure line AL217752 (A) in the same manner as the pressure line AL214597 (B).

C—Priority 1 Control Block

ZX257900 —UN—19SEP15

ZX257899 —UN—19SEP15

ZX257898 —UN—19SEP15

A—Load Sensing Pressure Line—AL217752 B—Pressure Line—AL214597

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29. Install Load Sensing Pressure Line AL217752: a. Insert load sensing pressure line AL217752 (A) into right section of clamps (B) and (C) as shown.

ZX257904 —UN—19SEP15

b. Connect load sensing pressure line AL217752 (A) to the elbow fitting 61M5016 (D) of the steering control valve (E).

IMPORTANT: Make sure that O-ring is present on the elbow fitting (D). c. Connect load sensing pressure line AL217752 (A) to the relevant fitting of the Priority 1 control block (F) located behind the cab as shown.

IMPORTANT: Make sure that O-ring is present on fitting (F).

ZX257905 —UN—19SEP15

D—Elbow Fitting––61M5016 E—Steering Control Valve F— Priority 1 Control Block

ZX257907 —UN—19SEP15

ZX257906 —UN—19SEP15

A—Load Sensing Pressure Line—AL217752 B—Clamp—Rear C—Clamp—Front

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30. Install hydraulic line (A) back to its relevant section of clamps (B), (C), and (D) as shown.

C—Clamp—Front D—Clamp—Front

ZX257910 —UN—19SEP15

ZX257909 —UN—19SEP15

ZX257908 —UN—19SEP15

A—Hydraulic Line B—Clamp—Rear

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31. Install Load Sensing Pressure Line AL217753: a. Install load sensing pressure line AL217753 (A) in its relevant section of clamp (B).

ZX257911 —UN—19SEP15

b. Connect load sensing pressure line AL217753 (A) to the adapter fitting 61M5002 (C) of the steering control valve (D) as shown.

IMPORTANT: Make sure that O-ring is present on the adapter fitting (C).

C—Adapter Fitting—61M5002 D—Steering Control Valve

ZX257912 —UN—19SEP15

A—Load Sensing Pressure Line—AL217753 B—Clamp

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32. Install hydraulic line (A) back to its relevant section of clamps (B) and (C), then connect to fitting (D) as shown.

ZX257871 —UN—19SEP15

IMPORTANT: Make sure that O-ring is present on fitting (D).

33. Close center part of clamps (B) and (C) as shown.

C—Clamp—Rear D—Fitting

ZX257874 —UN—19SEP15

ZX257873 —UN—19SEP15

ZX257872 —UN—19SEP15

A—Tractor Hydraulic Line B—Clamp—Front

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34. Install hydraulic line (A) back to its relevant section of clamps (B) and (C), then connect to fitting (D) as shown.

C—Clamp—Rear D—Fitting

ZX257877 —UN—19SEP15

ZX257876 —UN—19SEP15

A—Tractor Hydraulic Line B—Clamp—Front

ZX257875 —UN—19SEP15

IMPORTANT: Make sure that O-ring is present on fitting (D).

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35. Install hydraulic line (A) back to its relevant section of clamps (B), (C), and (D), then connect to T-fitting (E) as shown.

D—Clamp—Rear E—Fitting

ZX257881 —UN—19SEP15

ZX257880 —UN—19SEP15

ZX257879 —UN—19SEP15

A—Tractor Hydraulic Line B—Clamp—Front C—Clamp—Front

ZX257878 —UN—19SEP15

IMPORTANT: Make sure that O-ring is present on T-fitting (E).

Continued on next page

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36. Install Pressure Line AL214597:

b. Connect pressure line AL214597 (A) to the relevant fitting of the Priority 1 control block (E) located behind the cab as shown.

IMPORTANT: Make sure that O-ring is present on fitting (E).

D—Clamp—Rear E—Priority 1 Control Block

ZX257916 —UN—19SEP15

ZX257915 —UN—19SEP15

ZX257914 —UN—19SEP15

A—Pressure Line—AL214597 B—Clamp—Front C—Clamp—Front

ZX257913 —UN—19SEP15

a. Install pressure line AL214597 (A) in relevant section of front clamps (B), (C), and (D).

Continued on next page

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ZX257889 —UN—19SEP15

ZX257888 —UN—19SEP15

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37. Install hydraulic line (A) back to its relevant section of clamps (B), (C), and (D) then connect to T-fitting (E) at the level of the hydraulic pump underneath the cab as shown.

D—Clamp—Rear E—Fitting

ZX257892 —UN—19SEP15

ZX257891 —UN—19SEP15

A—Tractor Hydraulic Line B—Clamp—Front C—Clamp—Front

ZX257890 —UN—19SEP15

IMPORTANT: Make sure that O-ring is present on T-fitting (E).

Continued on next page

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38. Install hydraulic line (A) back to its relevant section of clamps (B), (C), and (D), then connect to T-fitting (E) as shown.

D—Clamp—Rear E—Fitting

ZX257887 —UN—19SEP15

ZX257886 —UN—19SEP15

ZX257885 —UN—19SEP15

A—Tractor Hydraulic Line B—Clamp—Front C—Clamp—Front

ZX257884 —UN—19SEP15

IMPORTANT: Make sure that O-ring is present on T-fitting (E).

Continued on next page

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39. Install Pressure Line AL214599: a. Connect pressure line AL214599 (A) with one O-ring (15.6 x 1.78/90) T77932 to relevant fitting of the pressure line AL214597 (B).

ZX257882 —UN—19SEP15

b. Connect other part of the pressure line AL214599 (A) to the relevant elbow fitting 61M5018 (C) of steering control valve (D) as shown.

IMPORTANT: Make sure that O-ring is present on the elbow fitting (C).

C—Elbow Fitting—61M5018 D—Steering Control Valve

ZX257883 —UN—19SEP15

A—Pressure Line—AL214599 B—Pressure Line—AL214597

Continued on next page

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40. Install Return Line AL214617 or AL227894: a. Connect the return line AL214617 or AL227894 (A) to original T-fitting upper hose (B) using one clamp AL212943 (C).

LX398422 —UN—02JAN20

b. Install the return line AL214617 or AL227894 (A) in relevant section of clamps (D) and (E).

NOTE: Use the return line AL214617 (A) on tractor with TLS only.

Retain the return line AL214617 or AL227894 (A) to another hydraulic line using one clamp R232182 (see arrow). c. Connect original return hoses (F) and (G) to the return line AL214617 or AL227894 (A) using two original clamps (H).

E—Clamp—Rear F— Return Hose—TLS Only G—Return Hose H—Clamps—Original

LX398424 —UN—02JAN20

ZX257862 —UN—19SEP15

A—Return Line—AL214617 or AL227894 B—Hose C—Clamp—AL212943 D—Clamp—Front

ZX257861 —UN—19SEP15

NOTE: Return hose (F) belongs to tractor with TLS only.

Continued on next page

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d. Connect return hose L213484 (A) to return line AL214617 (B) using one clamp AL212942 (C).

D—Adapter Fitting E—Steering Control Valve

ZX257865 —UN—19SEP15

A—Hose—L213484 B—Return Line—AL214617 C—Clamp—AL212942

ZX257864 —UN—19SEP15

e. Connect other part of return hose L213484 (A) to the relevant adapter fitting (D) of steering control valve (E) using one clamp AL212942 (C) as shown.

Continued on next page

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41. Install Load Sensing Return line L213038: a. Connect the load sensing return line L213038 (A) to T-fitting lower hose (B) with one clamp AL212943 (C).

ZX257856 —UN—19SEP15

b. Install the load sensing return line L213038 (A) in relevant section of clamps (D) and (E) as shown. c. Connect the load sensing return line L213038 (A) to the fitting L204670 (F) of steering control valve (G) with one hose L216288 (H) and two clamps AL212943 (I).

F— Fitting—L204670 G—Steering Control Valve H—Hose—L216288 I— Clamp—AL212943

ZX257859 —UN—19SEP15

ZX257858 —UN—19SEP15

ZX257857 —UN—19SEP15

A—Load Sensing Return Line—L213038 B—Hose C—Clamp—AL212943 D—Clamp—Rear E—Clamp—Front

Continued on next page

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ZX257867 —UN—19SEP15

ZX257866 —UN—19SEP15

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42. Complete the Tractor Hydraulic and Steering System Connection: a. Close clamp front and rear sections (A).

ZX257869 —UN—19SEP15

b. Install two clamps L156556 (B) as shown. c. Install original clamp (C) back in place. d. Connect all tractor hydraulic hoses (D) to their relevant hydraulic line (E) using original quick-couplers (F).

D—Hydraulic Hose E—Hydraulic Line F— Quick-Coupler

ZX257870 —UN—19SEP15

ZX257868 —UN—19SEP15

A—Clamp B—Clamp—L156556 C—Clamp—Original

OUCC002,000635E -19-26MAR20-31/31

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Install Attachment—Hydraulic Lines (6145R and 6155R Only) Connect steering control valve in the following order: ZX240915 —UN—09APR15

1. Install Steering Lines: Mark tractor steering hydraulic hoses (A) and (C) for assembly process.

2. Disconnect hydraulic hoses (A) and (C) from their relevant steering line (B) and (D).

IMPORTANT: If the tractor is equipped with a front loader control valve, remove the hydraulic lines (E), (F), and (G). Continue with step 7.

If the tractor is not equipped with a front loader control valve, skip steps 7 and 8. Go to step 9.

E—Front Loader Control Valve Return Line F— Front Loader Control Valve Load Sensing Line G—Front Loader Control Valve Pressure Line

ZX240916 —UN—09APR15

A—Hydraulic Hose—Left-Hand Steering Line B—Left-Hand Steering Line C—Hydraulic Hose—RightHand Steering Line D—Right-Hand Steering Line

Continued on next page

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3. Tractor with Front Loader Control Valve Only: At the rear of the tractor, disconnect the pressure line (A) from the tractor pressure line (B).

B—Tractor Pressure Line

ZX240917 —UN—09APR15

A—Front Loader Control Valve Pressure Line

Continued on next page

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ZX240922 —UN—09APR15

ZX240918 —UN—09APR15

BL16420, BL16421, BL16422, and BL16483

4. At the front loader control valve, remove the clamp (A), then disconnect control valve return line (B) from hydraulic hose (C).

ZX240921 —UN—09APR15

a. Disconnect control valve load sensing line (D) from the control valve fitting (E). b. Disconnect control valve pressure line (F) from hydraulic hose (G). c. Note position of the control valve pressure line (F), then remove from front and rear clamps (H).

NOTE: Front loader control valve return line (B) and load sensing line (D) can remain in place or slightly pushed away from the clamps (H) to help in steering line installation.

ZX240919 —UN—09APR15

E—Fitting F— Front Loader Control Valve Pressure Line G—Hydraulic Hose H—Clamp

ZX240920 —UN—09APR15

A—Clamp B—Front Loader Control Valve Return Line C—Hydraulic Hose D—Front Loader Control Valve Load Sensing Line

Continued on next page

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ZX221522 —UN—20OCT14

ZX221521 —UN—20OCT14

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5. Open steering line clamps (A).

6. Note position of the wheel angle sensor wiring harness (B), then remove wiring harness.

ZX221523 —UN—20OCT14

7. Mark steering hydraulic hoses (C) and (D,) then disconnect hydraulic hoses (C) and (D) from steering lines (E) and (F).

8. If equipped, disconnect the hydraulic hose (G) from the front brake line (H).

9. Remove steering lines (E) and (F) from clamps (A) and (I), then discard steering lines.

ZX221524 —UN—20OCT14

F— Right-Hand Steering Line G—Hydraulic Hose—Brake Line H—Brake Line I— Clamp

ZX240925 —UN—09APR15

A—Clamp B—Wiring Harness C—Hydraulic Hose—RightHand Steering Line D—Hydraulic Hose—Left-Hand Steering Line E—Left-Hand Steering Line

Continued on next page

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10. Install the right-hand side steering line AL227305 (A) and the left-hand side steering line AL229540 (B) using original clamp assemblies (C), (D), (E), and (F) as shown.

ZX221526 —UN—20OCT14

11. Connect steering line AL227305 (A) to the relevant steering hose (G) using original O-ring.

12. Connect steering line AL229540 (B) to the relevant steering hose (H) using original O-ring.

13. If equipped, connect front brake line (I) to hydraulic hose (J).

ZX221529 —UN—20OCT14

F— Clamp—Top G—Hydraulic Hose—RightHand Steering Line H—Hydraulic Hose—Left-Hand Steering Line I— Brake Line J— Hydraulic Hose—Brake Line

ZX240926 —UN—09APR15

ZX221530 —UN—20OCT14

A—Right-Hand Steering Line—AL227305 B—Left-Hand Steering Line—AL229540 C—Clamp D—Clamp—Rear E—Clamp—Front

Continued on next page

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15. Connect hydraulic line AL227221 (C) with one O-ring (12.42 x 1.78/90) T77857 between the steering line AL227305 port (D) and upper pre-tensioning valve (E).

16. Connect hydraulic line AL227222 (F) with one O-ring (12.42 x 1.78/90) T77857 between the steering line AL229540 port (G) and lower pre-tensioning valve (H).

E—Upper Pre-Tensioning Valve F— Hydraulic Line—AL227222 G—Steering Line—AL229540 H—Lower Pre-Tensioning Valve

ZX221528 —UN—24OCT14

ZX221527 —UN—24OCT14

A—Wiring Harness B—Clamps C—Hydraulic Line—AL227221 D—Steering Line—AL227305

ZX221532 —UN—20OCT14

14. Install the wheel angle sensor wiring harness (A) back in clamps (B), then close clamps (B).

Continued on next page

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17. Remove Tractor Return Line: a. Disconnect return hoses (A) and (B) from the return line (C). Discard clamp (D).

ZX240927 —UN—09APR15

NOTE: Return hose (A) belongs to tractor with TLS only. b. Remove return line (C). c. At the rear of the cab, disconnect return line (C) from return hose (F), then discard return line (C).

NOTE: Keep clamps (D), (E) and (G) for further use.

E—Clamp F— Return Hose G—Clamp

ZX240930 —UN—09APR15

ZX240928 —UN—09APR15

ZX240929 —UN—09APR15

A—Return Hose—TLS Only B—Return Hose C—Return Line D—Clamp

Continued on next page

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18. Remove Tractor Return Line T-Fitting: a. Disconnect T-fitting (A) from the return hose (B).

c. Pull up and remove T-fitting (A) together with return hoses (D) and (E).

NOTE: Discard T-fitting (A) and keep return hoses (D), (E), and the O-ring for further use. d. Depending on the number of return hoses disconnected, replace the original T-fitting (A) with one T-fitting L208594 (F) or L208595 (G).

ZX240931 —UN—09APR15

b. Release clamp (C).

e. Install T-fitting L208594 (F) or L208595 (G) with original O-ring (H).

g. Install return hose L205685 (I) on T-fitting (F) or (G) with one clamp AL212943 (J) as shown.

F— T-Fitting—L208594 G—T-Fitting—L208595 H—O-Ring—Original I— Return Hose—L205685 J— Clamp—AL212943

ZX221504 —UN—20OCT14

ZX221503 —UN—20OCT14

A—T-Fitting (original) B—Hose C—Clamp D—Hose E—Hose

ZX221502 —UN—20OCT14

f. Install original return hoses (D) and (E) on T-fitting (F) or (G).

Continued on next page

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19. Disconnect hydraulic hoses (A) from all tractor hydraulic lines (B).

b. Remove quick-coupler (D) from the tractor pressure line. c. Remove quick-coupler (E) from tractor load sensing pressure line.

NOTE: Keep quick couplers (D) and (E) for further use. Other quick couplers can remain on hydraulic lines that are reused.

D—Quick-Coupler E—Quick-Coupler

ZX241718 —UN—10APR15

A—Hydraulic Hose B—Hydraulic Line C—Quick-Coupler

ZX241717 —UN—10APR15

a. Install quick couplers (C) on steering lines AL227305 and AL229540.

Continued on next page

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20. Remove tractor hydraulic line (A) from clamps (B), (C), and (D). Disconnect hydraulic line (A) from fitting (E).

D—Clamp E—Fitting

ZX240936 —UN—09APR15

ZX240937 —UN—09APR15

ZX240938 —UN—09APR15

A—Tractor Hydraulic Line B—Clamp C—Clamp

ZX240939 —UN—09APR15

IMPORTANT: Note the location of the hydraulic line (A) in clamps (B), (C), (D), and keep hydraulic line for further installation.

Continued on next page

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21. Remove tractor hydraulic line (A) from clamps (B), (C), and (D). Disconnect hydraulic line (A) from fitting (E).

D—Clamp E—Fitting

ZX241708 —UN—09APR15

ZX241707 —UN—09APR15

A—Tractor Hydraulic Line B—Clamp C—Clamp

ZX241706 —UN—09APR15

IMPORTANT: Note the location of the hydraulic line (A) in clamps (B), (C), (D), and keep hydraulic line for further installation.

Continued on next page

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22. Remove tractor hydraulic line (A) from clamps (B), (C), and (D). Disconnect hydraulic line (A) from T-fitting (E).

D—Clamp E—T-Fitting

ZX241705 —UN—09APR15

ZX241704 —UN—09APR15

ZX241703 —UN—09APR15

A—Tractor Hydraulic Line B—Clamp C—Clamp

ZX241702 —UN—09APR15

IMPORTANT: Note the location of the hydraulic line (A) in clamps (B), (C), (D), and keep hydraulic line for further installation.

Continued on next page

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23. Remove Tractor Pressure Line: a. Remove pressure line (A) from clamps (B), (C), and (D).

D—Clamp E—Priority 1 Control Block

ZX240935 —UN—09APR15

ZX240934 —UN—09APR15

ZX240933 —UN—09APR15

A—Pressure Line B—Clamp C—Clamp

ZX240932 —UN—09APR15

b. Disconnect pressure line (A) from Priority 1 control block (E), then discard pressure line (A).

Continued on next page

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24. Remove Tractor Load Sensing Pressure Line: a. Remove the load sensing pressure line (A) from clamps (B), (C), and (D).

D—Clamp E—Priority 1 Control Block

ZX241698 —UN—09APR15

ZX241699 —UN—09APR15

ZX241700 —UN—09APR15

A—Load Sensing Pressure Line B—Clamp C—Clamp

ZX241701 —UN—09APR15

b. Disconnect load sensing pressure line (A) from the control block (E) located behind the cab then discard load sensing pressure line (A).

Continued on next page

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25. Remove tractor hydraulic line (A) from clamps (B), (C), and (D). Push tractor hydraulic line (A) away from clamps, then remove the clamp (B) assembly from support (E), as shown.

D—Clamp E—Support

ZX241712 —UN—09APR15

ZX241711 —UN—09APR15

ZX241710 —UN—09APR15

A—Tractor Hydraulic Line B—Clamp C—Clamp

ZX241709 —UN—09APR15

IMPORTANT: Note the location of the hydraulic line (A) in clamps (B), (C), (D) for further installation.

Continued on next page

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26. Install Load Sensing Pressure Lines AL228119 and AL217753:

NOTE: Do not connect to the elbow fitting (B) at this stage. b. Insert load sensing pressure line AL228119 (A) into right section of clamps (D) and (E) as shown. c. Connect load sensing pressure line AL228119 (A) on the relevant elbow fitting of the Priority 1 control block (F) located behind the cab as shown.

ZX241713 —UN—09APR15

a. Align load sensing pressure line AL228119 (A) with the elbow fitting 61M5016 (B) of the steering control valve (C) as shown.

IMPORTANT: Make sure that O-ring is present on the elbow fitting.

ZX241714 —UN—09APR15

D—Clamp E—Clamp F— Priority 1 Control Block

ZX241716 —UN—10APR15

ZX241715 —UN—10APR15

A—Load Sensing Pressure Line—AL228119 B—Elbow Fitting––61M5016 C—Steering Control Valve

Continued on next page

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d. Install clamp assembly (A)1 back on its support. e. Install hydraulic line (B)2 back to its relevant section of clamps (A), (C), and (D) as shown.

ZX241720 —UN—10APR15

C—Clamp D—Clamp

ZX241721 —UN—10APR15

ZX241722 —UN—10APR15

A—Clamp B—Hydraulic Line

1

Previously removed in step 25 Previously removed in step 29

2

Continued on next page

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f. Connect load sensing pressure line AL228119 (A) to the elbow fitting 61M5016 (B) of the steering control valve (C) as shown.

ZX241719 —UN—10APR15

g. Install load sensing pressure line AL217753 (D) in its relevant section of clamp (E).

IMPORTANT: Make sure that O-rings are present on fittings. h. Connect load sensing pressure line AL217753 (D) to the adapter fitting 61M5002 (F) of the steering control valve (C) as shown.

D—Load Sensing Pressure Line—AL217753 E—Clamp F— Adapter Fitting—61M5002

ZX241724 —UN—10APR15

ZX241723 —UN—10APR15

A—Load Sensing Pressure Line—AL228119 B—Elbow Fitting––61M5016 C—Steering Control Valve

Continued on next page

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27. Install Pressure Line AL214419 or AL224735:

ZX241725 —UN—10APR15

a. Tractor with 45 cm3 Main Hydraulic Pump Only: Install pressure line AL214419 (A) in relevant section of front clamps (B), (C), and (D).

Tractor with 60 cm3 Main Hydraulic Pump Only: Install pressure line AL224735 (A) in relevant section of front clamps (B), (C), and (D). b. Connect pressure line AL214419 or AL224735 (A) to relevant fitting of the Priority 1 control block (E) located behind the cab as shown.

D—Clamp E— Priority 1 Control Block

ZX241728 —UN—10APR15

ZX241727 —UN—10APR15

ZX241726 —UN—10APR15

A—Pressure Line—AL214419 or AL224735 B—Clamp C—Clamp

Continued on next page

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28. Install hydraulic line (A)1 back to its relevant section of clamps (B), (C), and (D), then connect to T-fitting (E) as shown.

D—Clamp E—T-Fitting

ZX241731 —UN—27MAR20

ZX241730 —UN—10APR15

A—Tractor Hydraulic Line B—Clamp C—Clamp

ZX241729 —UN—10APR15

IMPORTANT: Make sure that O-ring is present on T-fitting (E).

1

Previously removed in step 25 Continued on next page

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29. Install hydraulic line (A)1 back to its relevant section of clamps (B), (C), and (D), then connect to fitting (E) as shown.

D—Clamp E—Fitting

ZX241735 —UN—10APR15

ZX241734 —UN—10APR15

ZX241733 —UN—10APR15

A—Tractor Hydraulic Line B—Clamp C—Clamp

ZX241732 —UN—10APR15

IMPORTANT: Make sure that O-ring is present on fitting (E).

1

Previously removed in step 23 Continued on next page

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30. Install hydraulic line (A)1 back to its relevant section of clamps (B), (C), and (D), then connect to T-fitting (E) as shown.

D—Clamp E—T-Fitting

ZX241739 —UN—10APR15

ZX241738 —UN—10APR15

ZX241737 —UN—10APR15

A—Tractor Hydraulic Line B—Clamp C—Clamp

ZX241736 —UN—10APR15

IMPORTANT: Make sure that O-ring is present on T-fitting (E).

1

Previously removed in step 24 Continued on next page

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31. Install pre-assembled T-fitting L208594 or L208595 (A) then connect to the tractor return line (B) and return hose (C) using original clamps (D).

C—Return Hose D—Clamp

ZX241740 —UN—10APR15

A—T-Fitting—L208594 or L208595 B—Return Line

Continued on next page

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32. Install Load Sensing Return Line L216287: a. Connect the load sensing return line L216287 (A) to T-fitting lower hose (B) with one clamp AL212943 (C).

ZX241743 —UN—10APR15

b. Install the load sensing return line L216287 (A) in relevant section of clamps (D) and (E) as shown.

IMPORTANT: Do not connect load sensing return line L216287 (A) to the fitting L204670 (F) of steering control valve (G) at this stage.

E—Clamp—Front F— Fitting—L204670 G—Steering Control Valve

ZX241756 —UN—10APR15

ZX241745 —UN—27MAR20

ZX241744 —UN—10APR15

A—Load Sensing Return Line—L216287 B—Hose C—Clamp—AL212943 D—Clamp—Rear

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33. Install Return Line AL214375 or AL216971: a. Install return line AL214375 or AL216971 (A) in relevant section of clamps (B) and (C).

ZX241746 —UN—10APR15

NOTE: Use the return line AL214375 (A) on tractor with TLS only. b. Connect return line AL214375 or AL216971 (A) to original T-fitting hose (D) using one original clamp. c. Secure return line AL214375 or AL216971 (A) with two clamps DQ04007 (F) and one socket head screw M8x20 (G) as shown.

E—Clamp—Original F— Clamp—DQ04007 G—Socket Head Screw (M8x20)

ZX241749 —UN—10APR15

ZX241748 —UN—10APR15

ZX241747 —UN—10APR15

A—Return Line—AL214375 or AL216971 B—Clamp C—Clamp D—Hose

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34. Tractor with Front Loader Control Valve Only:

b. Install control valve pressure line (A) back to its relevant section of clamps (C) and (D). c. At the front loader control valve, connect the control valve pressure line (A) to control valve hydraulic hose (E).

D—Clamp E—Hydraulic Hose

ZX241752 —UN—10APR15

ZX241751 —UN—10APR15

ZX241750 —UN—10APR15

A—Front Loader Control Valve Pressure Line B—Tractor Line C—Clamp

ZX241753 —UN—10APR15

a. At the rear of the tractor, connect the control valve pressure line (A) to the tractor line (B).

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35. Tractor with 60 cm3 Main Hydraulic Pump Only: Install the silencer hydraulic line (A) between the accumulator (B) and the oil pressure line AL224735 (C) using original O-rings.

C—Oil Pressure Line—AL224735

LX398432 —UN—03JAN20

A—Hydraulic Line B—Accumulator

OUCC002,000635F -19-31MAR20-27/33

36. Install Pressure Line AL214420: a. Connect pressure line AL214420 (A) to the pressure line AL214419 (B) using new O-ring (15.6 x 1.78/90) T77932.

ZX241754 —UN—10APR15

b. Connect other part of the pressure line AL214420 (A) to the relevant elbow fitting (C) of steering control valve (D) as shown.

IMPORTANT: Make sure that O-ring is present on the elbow fitting (C).

C—Elbow Fitting D—Steering Control Valve

ZX241755 —UN—10APR15

A—Pressure Line—AL214420 B—Pressure Line—AL214419

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37. Complete the Tractor Hydraulic and Steering System Connection:

b. Connect other part of return hose L220446 (A) to the relevant adapter fitting (D) of steering control valve (E) using one clamp AL212942 (C) as shown. c. Connect tractor return hose (F) to return line AL214375 (B) using one original clamp (G). d. Connect tractor return hose (H) to return line AL214375 (B) using one original clamp (G).

LX398433 —UN—03JAN20

a. Connect return hose L220446 (A) to the return line AL214375 (B) using one clamp AL212942 (C).

NOTE: Return hose (H) belongs to tractor with TLS only.

E—Steering Control Valve F— Return Hose G—Clamp—Original H—Return Hose

LX398434 —UN—03JAN20

A—Return Hose—L220446 B—Return Line—AL214375 C—Clamp—AL212942 D—Adapter Fitting

OUCC002,000635F -19-31MAR20-29/33

e. Connect the load sensing return line L216287 (A) to the fitting L204670 (B) of steering control valve (C) with:

D—Hose—AL216288 E—Clamp—AL212943

ZX241742 —UN—10APR15

A—Load Sensing Return Line—L216287 B—Fitting—L204670 C—Steering Control Valve

ZX241741 —UN—10APR15

• One hose AL216288 (D).

• Two clamps AL212943 (E).

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C—Quick-Coupler

ZX241758 —UN—10APR15

A—Clamp B—Tractor Hydraulic Hose

ZX241757 —UN—10APR15

f. Close clamp (A) then connect all tractor hydraulic hoses (B) back to their respective location using original quick-couplers (C), new O-ring (15.6 x 1.78/90) T77932, or new O-ring (12.42 x 1.78/90) T77857.

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g. Close clamps (A) and (B), then retain hydraulic hose and hydraulic lines with clamp L156556 (C) and clamp AL159725 (D) as shown.

ZX241762 —UN—10APR15

C—Clamp—L156556 D—Clamp—AL159725

ZX241765 —UN—10APR15

ZX241764 —UN—10APR15

ZX241763 —UN—10APR15

A—Clamp B—Clamp

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i. Connect control valve load sensing line (D) to the control valve fitting (E).

D—Control Valve Load Sensing Line E—Fitting

ZX241767 —UN—10APR15

A—Control Valve Return Line B—Hydraulic Hose C—Clamp

ZX241766 —UN—10APR15

h. Tractor with Front Loader Control Valve Only: At the front loader control valve, connect control valve return line (A) to hydraulic hose (B) then secure with clamp (C).

OUCC002,000635F -19-31MAR20-33/33

Install Attachment—Hydraulic Lines (6175R, 6195R, and 6215R Only) Connect steering control valve in the following order: ZX221495 —UN—20OCT14

1. Remove Tractor Pressure Line: NOTE: Before removing hydraulic lines from clamp, mark hydraulic line location in the clamp for easy sorting of lines in the clamp during installation. a. Disconnect pressure hose (A) from the pressure line (B). b. Remove pressure line (B) from front clamps (C) and (D). c. Disconnect pressure line (B) from the hydraulic hose (E), then discard pressure line (B).

A—Pressure Hose B—Pressure Line C—Clamp

LX398437 —UN—03JAN20

d. To facilitate access to the other hydraulic lines, disconnect hydraulic hose (E) from the hydraulic line (F) and keep for further use.

D—Clamp E—Hydraulic Hose F— Hydraulic Line

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2. Remove Tractor Return Line: a. Disconnect return hoses (A) and (B) from the return line (C). Discard clamp (D).

ZX221497 —UN—20OCT14

b. Remove return line (C). c. At the rear of the cab, disconnect return line (C) from return hose (F), then discard return line (C).

NOTE: Keep clamps (E) and (G) for further use. d. Remove clamp (H).

E—Clamp F— Return Hose G—Clamp H—Clamp

ZX221500 —UN—20OCT14

ZX221499 —UN—20OCT14

ZX221498 —UN—20OCT14

A—Return Hose B—Return Hose C—Return Line D—Clamp

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3. Remove Tractor Return Line T-Fitting: a. Disconnect T-fitting (A) from the return hose (B).

c. Pull up and remove T-fitting (A) together with return hoses (D) and (E).

NOTE: Discard T-fitting (A) and keep return hoses (D), (E), and O-ring for further use. d. Depending on the number of return hoses disconnected, replace the original T-fitting (A) with one T-fitting L208594 (F) or L208595 (G).

ZX221501 —UN—20OCT14

b. Release clamp (C).

e. Install T-fitting L208594 (F) or L208595 (G) with the original O-ring (H).

g. Install return hose L205685 (I) on T-fitting (F) or (G) with one clamp AL212943 (J) as shown.

F— T-Fitting—L208594 G—T-Fitting—L208595 H—O-Ring—Original I— Return Hose—L205685 J— Clamp—AL212943

ZX221504 —UN—20OCT14

ZX221503 —UN—20OCT14

A—T-Fitting (original) B—Hose C—Clamp D—Hose E—Hose

ZX221502 —UN—20OCT14

f. Install original return hoses (D) and (E) on T-fitting (F) or (G).

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ZX221595 —UN—24OCT14

ZX221594 —UN—24OCT14

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4. Disconnect hydraulic hose (A), then remove tractor hydraulic line (B) from clamps (C). Disconnect hydraulic line (B) from fitting (D).

C—Clamp D—Fitting

ZX221598 —UN—24OCT14

ZX221597 —UN—24OCT14

A—Hydraulic Hose B—Tractor Hydraulic Line

ZX221596 —UN—24OCT14

IMPORTANT: Note the location of the hydraulic line (B) in clamps (C) and keep hydraulic line for further installation.

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5. Disconnect hydraulic hose (A), then remove tractor hydraulic line (B) from clamps (C). Disconnect hydraulic line (B) from fitting (D).

C—Clamp D—Fitting

ZX221602 —UN—24OCT14

ZX221601 —UN—24OCT14

ZX221600 —UN—24OCT14

A—Hydraulic Hose B—Tractor Hydraulic Line

ZX221599 —UN—24OCT14

IMPORTANT: Note the location of the hydraulic line (B) in clamps (C) and keep hydraulic line for further installation.

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6. Disconnect tractor hydraulic line (A) from fitting (B), then remove tractor hydraulic line (A) from clamps (C).

Disconnect hydraulic line (B) from fitting (D).

C—Clamp D—Fitting

ZX221605 —UN—24OCT14

ZX221604 —UN—24OCT14

A—Tractor Hydraulic Line B—Fitting

ZX221603 —UN—24OCT14

IMPORTANT: Note the location of the hydraulic line (A) in clamps (C) and keep hydraulic line for further installation.

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7. Disconnect hydraulic hose (A), then remove tractor hydraulic line (B) from clamps (C). Disconnect hydraulic line (B) from fitting (D).

C—Clamp D—Fitting

ZX223901 —UN—24OCT14

ZX221608 —UN—24OCT14

ZX221607 —UN—24OCT14

A—Hydraulic Hose B—Tractor Hydraulic Line

ZX221606 —UN—24OCT14

IMPORTANT: Note the location of the hydraulic line (B) in clamps (C) and keep hydraulic line for further installation.

Continued on next page

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ZX221505 —UN—24OCT14

ZX221507 —UN—24OCT14

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8. Remove Tractor Load Sensing Pressure Line: a. Disconnect load sensing pressure line (A) from the control block (B) located behind the cab.

ZX221506 —UN—24OCT14

b. Disconnect load sensing pressure line (A) from the load sensing pressure hose (C). c. Note the location of the load sensing pressure line (A) in each clamp (D), then remove and discard load sensing pressure line (A).

C—Load Sensing Pressure Hose D—Clamp

ZX223903 —UN—24OCT14

ZX223902 —UN—24OCT14

A—Load Sensing Pressure Line B—Priority 1 Control Block

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9. Install Steering Lines: Mark tractor steering hydraulic hoses (A) and (C) for assembly process.

10. Disconnect hydraulic hoses (A) and (C) from their relevant steering line (B) and (D).

IMPORTANT: If the tractor is equipped with a front loader control valve, remove the hydraulic lines (E), (F), and (G). Continue with step 15.

If the tractor is not equipped with a front loader control valve, skip steps 15 and 16. Go to step 17.

E—Front Loader Control Valve Return Line F— Front Loader Control Valve Load Sensing Line G—Front Loader Control Valve Pressure Line

ZX221513 —UN—20OCT14

A—Hydraulic Hose—Left-Hand Steering Line B—Left-Hand Steering Line C—Hydraulic Hose—RightHand Steering Line D—Right-Hand Steering Line

OUCC002,0006360 -19-26MAR20-9/30

11. Tractor with Front Loader Control Valve Only: a. At the rear of the tractor, disconnect control valve return line (A) from hose (B), then remove the clamp (C).

ZX221514 —UN—24OCT14

NOTE: Keep clamp (C) for further installation. b. Disconnect control valve load sensing line (D) from the tractor line (E). c. Disconnect control valve pressure line (F) from the tractor line (G).

E—Tractor Load Sensing Line F— Front Loader Control Valve Pressure Line G—Tractor Pressure Line

ZX221515 —UN—24OCT14

A—Front Loader Control Valve Return Line B—Hose C—Clamp D—Front Loader Control Valve Load Sensing Line

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ZX221517 —UN—20OCT14

ZX221516 —UN—20OCT14

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12. At the front loader control valve, disconnect the control valve pressure line (A) from hydraulic hose (B).

b. Remove clamp (E), then disconnect control valve return line (F) from hydraulic hose (G). c. Note position of the control valve line (A), (C), and (F), then remove from the front and rear clamps (H).

E—Clamp F— Front Loader Control Valve Return Line G—Hydraulic Hose H—Clamps

ZX221520 —UN—20OCT14

ZX221519 —UN—20OCT14

A—Front Loader Control Valve Pressure Line B—Hydraulic Hose C—Front Loader Control Valve Load Sensing Line D—Fitting

ZX221518 —UN—20OCT14

a. Disconnect control valve load sensing line (C) from the control valve fitting (D).

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ZX221522 —UN—20OCT14

ZX221521 —UN—20OCT14

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13. Open steering line clamps (A).

14. Note position of the wheel angle sensor wiring harness (B), then remove wiring harness.

ZX221523 —UN—20OCT14

15. Mark steering hydraulic hoses (C) and (D), then disconnect hydraulic hoses (C) and (D) from steering lines (E) and (F).

16. If equipped, disconnect the hydraulic hose (G) from the front brake line (H).

17. Remove steering lines (E) and (F) from clamps (A) and (I), then discard steering lines.

ZX221524 —UN—20OCT14

F— Right-Hand Steering Line G—Hydraulic Hose—Brake Line H—Brake Line I— Clamp

ZX221525 —UN—20OCT14

A—Clamp B—Wiring Harness C—Hydraulic Hose—RightHand Steering Line D—Hydraulic Hose—Left-Hand Steering Line E—Left-Hand Steering Line

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18. Install the right-hand side steering line AL227305 (A) and the left-hand side steering line AL229540 (B) using original clamp assemblies (C), (D), (E), and (F) as shown.

ZX221526 —UN—20OCT14

19. Connect steering line AL227305 (A) to the relevant steering hose (G) using one original O-ring.

20. Connect steering line AL229540 (B) to the relevant steering hose (H) using one original O-ring.

21. If equipped, connect front brake line (I) to hydraulic hose (J).

ZX221529 —UN—20OCT14

F— Clamp—Top G—Hydraulic Hose—RightHand Steering Line H—Hydraulic Hose—Left-Hand Steering Line I— Brake Line J— Hydraulic Hose—Brake Line

ZX221531 —UN—20OCT14

ZX221530 —UN—20OCT14

A—Right-Hand Steering Line—AL227305 B—Left-Hand Steering Line—AL229540 C—Clamp D—Clamp—Rear E—Clamp—Front

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23. Connect hydraulic line AL227221 (C) with one O-ring (12.42 x 1.78/90) T77857 between the steering line AL227305 port (D) and upper pre-tensioning valve (E).

24. Connect hydraulic line AL227222 (F) with one O-ring (12.42 x 1.78/90) T77857 between the steering line AL229540 port (G) and lower pre-tensioning valve (H).

E—Upper Pre-Tensioning Valve F— Hydraulic Line—AL227222 G—Steering Line—AL229540 H—Lower Pre-Tensioning Valve

ZX221528 —UN—24OCT14

ZX221527 —UN—24OCT14

A—Wiring Harness B—Clamps C—Hydraulic Line—AL227221 D—Steering Line—AL227305

ZX221532 —UN—20OCT14

22. Install the wheel angle sensor wiring harness (A) back in clamps (B), then close clamps (B).

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ZX221534 —UN—20OCT14

ZX221533 —UN—20OCT14

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a. Align load sensing pressure line AL222465 (A) with the elbow fitting 61M5016 (B) of the steering control valve (C) as shown.

NOTE: Do not connect to the elbow fitting (B) at this stage. b. Insert load sensing pressure line AL222465 (A) into right section of each clamp (D) as shown. c. Connect load sensing pressure line AL222465 (A) on the relevant elbow fitting of the Priority 1 control block (E) located behind the cab as shown.

ZX221535 —UN—20OCT14

25. Install Load Sensing Pressure Lines AL222465 and AL218542:

IMPORTANT: Make sure that O-ring is present on the elbow fitting.

ZX221536 —UN—20OCT14

D—Clamp E—Priority 1 Control Block

ZX221537 —UN—20OCT14

A—Load Sensing Pressure Line—AL222465 B—Elbow Fitting––61M5016 C—Steering Control Valve

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d. Connect load sensing pressure line AL222465 (A) to the elbow fitting 61M5016 (B) of the steering control valve (C) as shown.

ZX221538 —UN—20OCT14

e. Install load sensing pressure line AL218542 (D) in its relevant section of clamp (E).

IMPORTANT: Make sure that O-rings are present on fittings. f. Connect load sensing pressure line AL218542 (D) to the adapter fitting 61M5002 (F) of the steering control valve (C) as shown.

IMPORTANT: If the tractor is equipped with a front loader control valve, the control valve hydraulic lines must be installed at this stage. Continue with step 30.

D—Load Sensing Pressure Line—AL218542 E—Clamp F— Adapter Fitting—61M5002

ZX221540 —UN—24OCT14

A—Load Sensing Pressure Line—AL222465 B—Elbow Fitting––61M5016 C—Steering Control Valve

ZX221539 —UN—20OCT14

If the tractor is not equipped with a front loader control valve, skip steps 30, 31, and 32. Go to step 33.

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26. Tractor with Front Loader Control Valve Only: a. At the rear of the tractor, connect control valve return line (A) to hydraulic hose (B).

ZX221541 —UN—20OCT14

b. Install control valve return line (A) back to its relevant section of clamps (C) and (D). c. At the front loader control valve, connect control valve return line (A) to control valve hydraulic hose (E).

D—Clamp—Front E—Hydraulic Hose

ZX221544 —UN—20OCT14

ZX221543 —UN—20OCT14

ZX221542 —UN—20OCT14

A—Front Loader Control Valve Return Line B—Hydraulic Hose C—Clamp—Rear

Continued on next page

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ZX221546 —UN—20OCT14

ZX221545 —UN—20OCT14

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27. At the rear of the tractor, connect control valve load sensing line (A) to the tractor line (B).

b. At the front loader control valve, connect control valve load sensing line (A) to control valve fitting (E).

D—Clamp—Front E—Fitting

ZX221549 —UN—20OCT14

ZX221548 —UN—20OCT14

A—Front Loader Control Valve Load Sensing Line B—Tractor Line C—Clamp—Rear

ZX221547 —UN—20OCT14

a. Install control valve load sensing line (A) back to its relevant section of clamps (C) and (D).

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28. At the rear of the tractor, connect the control valve pressure line (A) to the tractor line (B). a. Install control valve pressure line (A) back to its relevant section of clamps (C) and (D).

D—Clamp—Front E—Hydraulic Hose

ZX221553 —UN—20OCT14

ZX221552 —UN—20OCT14

ZX221551 —UN—20OCT14

A—Front Loader Control Valve Pressure Line B—Tractor Line C—Clamp—Rear

ZX221550 —UN—20OCT14

b. At the front loader control valve, connect control valve pressure line (A) to control valve hydraulic hose (E).

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29. Install hydraulic line (A) back to its relevant section of clamps (B), then connect to T-fitting (C) as shown.

C—T-Fitting

ZX221554 —UN—20OCT14

ZX221555 —UN—20OCT14

A—Tractor Hydraulic Line B—Clamp

ZX221556 —UN—20OCT14

IMPORTANT: Make sure that O-ring is present on T-fitting (C).

Continued on next page

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30. Install hydraulic line (A) back to its relevant section of clamps (B), then connect to fittings (C) and (D) as shown.

C—Fitting D—Fitting

ZX221560 —UN—20OCT14

ZX221559 —UN—20OCT14

ZX221558 —UN—20OCT14

A—Tractor Hydraulic Line B—Clamp

ZX221557 —UN—20OCT14

IMPORTANT: Make sure that O-rings are present on fittings (C) and (D).

Continued on next page

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ZX221562 —UN—20OCT14

ZX221561 —UN—20OCT14

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31. Install hydraulic line (A) back to its relevant section of clamps (B), then connect to T-fitting (C) as shown.

C—T-Fitting

ZX221565 —UN—20OCT14

ZX221564 —UN—20OCT14

A—Tractor Hydraulic Line B—Clamp

ZX221563 —UN—20OCT14

IMPORTANT: Make sure that O-ring is present on T-fitting (C).

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32. Install pre-assembled T-fitting L208594 or L208595 (A), then connect to the tractor return line (B) and return hose (C) using original clamps (D).

ZX221566 —UN—20OCT14

C—Return Hose D—Clamp

ZX221567 —UN—20OCT14

A—T-Fitting—L208594 or L208595 B—Return Line

Continued on next page

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ZX221569 —UN—20OCT14

ZX221568 —UN—20OCT14

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33. Install hydraulic line (A) back to its relevant section of clamps (B), then connect to T-fitting (C) as shown.

C—T-Fitting

ZX221572 —UN—20OCT14

ZX221571 —UN—20OCT14

ZX221570 —UN—20OCT14

A—Tractor Hydraulic Line B—Clamp

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34. Install Load Sensing Return Line AL214277: a. Connect the load sensing return line AL214277 (A) to T-fitting lower hose (B) with one clamp AL212943 (C).

D—Clamp—Rear E—Clamp—Front

ZX221576 —UN—20OCT14

ZX221575 —UN—20OCT14

ZX221574 —UN—20OCT14

A—Load Sensing Return Line—AL214277 B—Hose C—Clamp—AL212943

ZX221573 —UN—20OCT14

b. Install the load sensing return line AL214277 (A) in relevant section of clamps (D) and (E) as shown.

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c. Connect the load sensing return line AL214277 (A) to the fitting L204670 (B) of steering control valve (C) with:

D—Hose—L205685 E—Clamp—AL212943

ZX221578 —UN—24OCT14

A—Load Sensing Return Line—AL214277 B—Fitting—L204670 C—Steering Control Valve

ZX221577 —UN—20OCT14

• One hose L205685 (D).

• Two clamps AL212943 (E).

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35. Install Return Line AL217978:

b. Connect return line AL217978 (A) to original T-fitting hose (D) using one clamp AL212942 (E).

D—Hose E—Clamp—AL212942

ZX221581 —UN—20OCT14

ZX221580 —UN—20OCT14

A—Return Line—AL217978 B—Clamp—Front C—Clamp—Rear

ZX221579 —UN—20OCT14

a. Install return line AL217978 (A) in relevant section of front and rear clamps (B) and (C).

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36. Install Pressure Line AL221218:

NOTE: Close clamp (C) before installing pressure line AL221218 (A). b. Connect pressure line AL221218 (A) to the original tractor hydraulic pressure hose (D) and to the tractor hydraulic pressure line (E) using original O-rings. c. Install tractor hydraulic pressure line (E) back in its relevant section of clamp (F).

LX398439 —UN—03JAN20

a. Install pressure line AL221218 (A) in relevant section of front clamps (B) and (C).

NOTE: Close clamp (F) before installing tractor hydraulic pressure line (E).

E—Hydraulic Pressure Line F— Clamp—Rear G—Clamp—L156556

LX398436 —UN—03JAN20

LX398441 —UN—03JAN20

A—Pressure Line—AL221218 B—Clamp—Front C—Clamp—Front D—Hydraulic Pressure Hose—Original

LX398440 —UN—03JAN20

d. Retain pressure line AL221218 (A) with clamp L156556 (G) as shown.

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e. Close clamp (A), then connect all tractor hydraulic hoses (B) back to their respective location using original quick-couplers, new O-ring (15.6 x 1.78/90) T77932, or new O-ring (12.42 x 1.78/90) T77857.

ZX221588 —UN—20OCT14

f. Connect pressure hose AL209108 (C) to the pressure line AL221218 (D) using new O-ring (15.6 x 1.78/90) T77932. g. Connect other part of the pressure hose AL209108 (C) to the relevant elbow fitting (E) of steering control valve (F) as shown.

IMPORTANT: Make sure that O-ring is present on the elbow fitting (E).

D—Pressure Line—AL221218 E—Elbow Fitting F— Steering Control Valve

ZX221590 —UN—20OCT14

ZX221589 —UN—20OCT14

A—Clamp B—Tractor Hydraulic Hose C—Pressure Hose—AL209108

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37. Complete the Tractor Hydraulic and Steering System Connection:

b. Connect return hose L209588 (B) to the return line AL217978 (C) using one clamp AL212942 (D). c. Connect other part of return hose L209588 (B) to the relevant adapter fitting (E) of steering control valve (F) using one clamp AL212942 (D) as shown. d. Connect tractor return hose (G) to return line AL217978 (C) using one original clamp (I).

ZX227724 —UN—10DEC14

a. Install protection hose L214218 (A) around return hose L209588 (B).

e. Connect tractor return hose (H) to return line AL217978 (C) using one original clamp (I).

ZX221591 —UN—16DEC14

F— Steering Control Valve G—Return Hose H—Return Hose I— Clamp—Original

LX398438 —UN—03JAN20

ZX221592 —UN—16DEC14

A—Protection Hose—L214218 B—Return Hose—L209588 C—Return Line—AL217978 D—Clamp—AL212942 E—Adapter Fitting

OUCC002,0006360 -19-26MAR20-30/30

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Install Attachment—Control Unit and Wiring Harness Install SBBC wiring harness and control unit as follows: ZX220669 —UN—06OCT14

1. Inside the cable channel (A), locate connection point between the tractor wiring harness 6-pin connector (B) and the connector (C) of front wheel angle sensor wiring harness. Disconnect connectors (B) and (C).

2. Feed part T (D) of the SBBC wiring harness through channel (E) as shown (see arrow).

3. Connect connector (F) of SBBC wiring harness (D) to the free mating connector (C).

NOTE: Clamp connector (C) back in place.

ZX220670 —UN—06OCT14

D—SBBC Wiring Harness (part T) E—Channel F— Connector

ZX220672 —UN—06OCT14

ZX220671 —UN—06OCT14

A—Channel B—6-Pin Connector C—Connector (wheel angle)

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4. Install channel cover (A) back in place.

5. Feed longest part of the SBBC wiring harness (B) through floor passage.

ZX220673 —UN—06OCT14

6. Feed the SBBC wiring harness (B) through channel (C) as shown.

7. Retain the SBBC wiring harness (B) with clamp (D) underneath the cab.

C—Channel D—Clamp

ZX220676 —UN—06OCT14

ZX220675 —UN—06OCT14

ZX220674 —UN—06OCT14

A—Cover B—SBBC Wiring Harness

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8. Continue routing SBBC wiring harness (A) alongside tractor wiring harness (B) as shown.

9. Route 6-pin connector (C) behind the fuse box (D) as shown.

10. Retain the SBBC wiring harness (A) with tractor wiring harness (B) using clamps (E).

D—Fuse Box E—Clamp

ZX220678 —UN—06OCT14

ZX220677 —UN—06OCT14

A—SBBC Wiring Harness B—Tractor Wiring Harness C—6-Pin Connector

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11. Route the wiring harness (A) up to the rear of right-hand console (B), then down to the rear of the cab as shown.

B—Right-Hand Console

ZX220683 —UN—06OCT14

ZX220679 —UN—06OCT14

A—SBBC Wiring Harness

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ZX220685 —UN—06OCT14

ZX220684 —UN—20OCT14

BL16420, BL16421, BL16422, and BL16483

IMPORTANT: Install the SBBC control unit (A) on holder (B) so that gray connector is located as shown—see arrow.

13. Connect the SBBC wiring harness (D) to the free color mating connectors (E) and (F) of the SBBC control unit (A).

14. Install connector plug L211943 (G) at the free receptacle of the SBBC control unit (A).

ZX220686 —UN—06OCT14

12. Install the SBBC control unit (A) on holder (B) using two flange screws M8x45 (C) as shown.

15. Locate plate (H), then remove the two attaching flange screws (I). Do not remove plate (H) and keep flange screws (I) for further installation.

ZX221511 —UN—20OCT14

F— Connector—Red G—Plug—L211943 H—Plate I— Flange Screw

ZX220687 —UN—06OCT14

A—SBBC Control Unit B—Holder C—Flange Screw (M8x45) D—SBBC Wiring Harness E—Connector—Black

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16. Install the SBBC control unit assembly (A) using the two original flange screws (B) and one flange screw M6x12 (C) as shown.

17. Locate the 8-pin free connector (D) on tractor wiring harness, then connect to the free mating connector (E) of SBBC wiring harness (F).

18. Retain the SBBC wiring harness (F) to tractor wiring harness using tie bands and clamp (G).

E—Connector F— SBBC Wiring Harness G—Clamp

ZX220690 —UN—06OCT14

ZX220689 —UN—06OCT14

ZX220688 —UN—06OCT14

A—SBBC Control Unit B—Flange Screw C—Flange Screw (M6x12) D—8-Pin Connector

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19. Feed SBBC wiring harness (A) through channel clamps (B) as shown.

B—Clamps

ZX220691 —UN—06OCT14

A—SBBC Wiring Harness

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a. Connect the RED labeled connector (A) of SBBC wiring harness (B) to Y114-1 - solenoid enable valve (C). b. Connect the WHITE labeled connector (D) of SBBC wiring harness (B) to Y114-2 - solenoid left-turn valve (E). c. Connect the GREEN labeled connector (F) of SBBC wiring harness (B) to Y114-3 - solenoid right-turn valve (G).

ZX252512 —UN—03AUG15

20. On 6110R, 6120R, and 6130R Only: Connect SBBC wiring harness to the steering control valve as follows:

IMPORTANT: Make sure that all unfused red marked power cables are checked for proper routing (no contact to sharp edges, metal surfaces) before reinstalling of the foot step.

F— Connector—Green Label G—Y114-3 Solenoid Right-Turn Valve H—Shield I— Flange Screw (M10x20) J— Bracket

ZX252514 —UN—03AUG15

A—Connector—Red label B—SBBC Wiring Harness C—Y114-1 Solenoid Enable Valve D—Connector—White Label E—Y114-2 Solenoid Left-Turn Valve

ZX252513 —UN—03AUG15

d. Install shield (H) with two flange screws M10x20 (I) on bracket (J) as shown.

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a. Connect the RED labeled connector (A) of SBBC wiring harness (B) to Y114-1 - solenoid enable valve (C). b. Connect the WHITE labeled connector (D) of SBBC wiring harness (B) to Y114-2 - solenoid left-turn valve (E). c. Connect the GREEN labeled connector (F) of SBBC wiring harness (B) to Y114-3 - solenoid right-turn valve (G).

ZX256164 —UN—19SEP15

21. On 6135R, 6145R, 6155R, 6175R, 6195R, and 6215R Only: Connect SBBC wiring harness to the steering control valve as follows:

e. Install shield (I) with two flange nuts M10 (J) on bracket (K) as shown.

IMPORTANT: Make sure that all unfused red marked power cables are checked for proper routing (no contact to sharp edges, metal surfaces) before reinstalling of the foot step.

G—Y114-3 Solenoid Right-Turn Valve H—Retainer I— Shield J— Flange Nut (M10) K—Bracket

ZX256167 —UN—19SEP15

ZX256166 —UN—19SEP15

A—Connector—Red label B—SBBC Wiring Harness C—Y114-1 Solenoid Enable Valve D—Connector—White Label E—Y114-2 Solenoid Left-Turn Valve F— Connector—Green Label

ZX256165 —UN—19SEP15

d. Retain SBBC wiring harness (B) using two retainers (H) as shown.

OUCC002,000636E -19-26MAR20-9/9

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Install Attachment—Steering Column Sensor (6110R—6215R up to SN 948483) Install steering column sensor AL209751 as follows: 1. Remove steering column covers and trim panels in following order: a. Remove steering wheel (A). b. Remove cover (B). c. Remove the instrument unit (C). d. Remove trim panel (D). e. Remove trim panel (E).

2. Remove steering column assembly (F) as follows: D—Trim Panel E—Trim Panel F— Steering Column

LX401518 —UN—10JAN20

ZX220695 —UN—06OCT14

A—Steering Wheel B—Cover C—Instrument Unit

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a. Release steering column wiring harness (A) from the clamps (B).

c. Remove the steering column right-hand flange screw (D). d. On the left-hand side, remove heater control module (E) but do not disconnect it. e. Remove the steering column left-hand flange screw (F), then carefully remove steering column assembly (G).

E—Control Module F— Flange Screw G—Steering Column Assembly

ZX220700 —UN—06OCT14

ZX220699 —UN—06OCT14

ZX220698 —UN—06OCT14

A—Wiring Harness B—Clamp C—Flange Screw D—Flange Screw

ZX220697 —UN—06OCT14

b. Remove the front flange screw (C) of the steering column.

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3. Remove splined coupling (A) from insulator (B).

IMPORTANT: M5 hole tapping is required to install socket head screw M5x20 (E).

5. Install steering sensor AL209751 (F) on insulator as shown.

D—Steering Column E—Socket Head Screw (M5x20) F— Sensor—AL209751

ZX220703 —UN—06OCT14

ZX220702 —UN—06OCT14

A—Splined Coupling B—Insulator C—Retainer

ZX220701 —UN—06OCT14

4. Install retainer (C) on the inside steering column (D) with one socket head screw M5x20 (E) as shown.

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6. Place steering column (A) back in place.

IMPORTANT: Make sure that while engaging shaft (B) into sensor (C) splines the sensor latch (D) is inserted into retainer (E) recess.

7. Retain sensor (C) using one shouldered cap screw M6x8.25 (F) and one spring washer (G).

E—Retainer F— Shouldered Cap Screw (M6x8.25) G—Spring Washer

ZX220706 —UN—06OCT14

ZX220705 —UN—06OCT14

ZX220704 —UN—06OCT14

A—Steering Column B—Shaft C—Sensor D—Latch

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8. Continue installing steering column (A) back in place using original hardware.

9. Install heater control module (B).

10. Retain steering column wiring harness (C) into clamps (D).

IMPORTANT: Make sure that sensor cable (E) passes underneath wiring harness (C) as shown.

11. Route the sensor cable (E) alongside wiring harness (C), then underneath the air duct (F).

NOTE: Use tie bands (G) to retain sensor cable (E) to tractor wiring harness.

E—Sensor Cable F— Air Duct G—Tie Band

ZX220707 —UN—06OCT14

ZX1049669 —UN—27APR12

A—Steering Column B—Heater Control Module C—Wiring Harness D—Clamp

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12. Connect sensor connector (A) to the free mating connector of the adapter cable (B).

13. Route adapter cable (B) alongside channel (C) and retain to tractor wiring harness with a tie band (D) as shown.

14. Coil excessive part of the adapter cable with 2-pin connector (E), then store this part underneath the air duct (F)—see arrow.

15. Open covers (G) of the floor channel.

E—2-Pin Connector F— Air Duct G—Cover

ZX221481 —UN—06OCT14

ZX221480 —UN—06OCT14

ZX221479 —UN—06OCT14

A—Connector B—Adapter Cable C—Channel D—Tie Band

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16. Route adapter cable (A) inside channel (B), then connect adapter cable 6-pin connector (C) to the free mating connector of SBBC wiring harness (D).

ZX221482 —UN—06OCT14

C—6-Pin Connector D—SBBC Wiring Harness

ZX221483 —UN—06OCT14

A—Adapter Cable B—Channel

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17. Reinstall the instrument unit and all trim panels (B), then steering wheel (A).

IMPORTANT: To allow a correct turn signal switch (C) auto-return function, pay attention while installing instrument unit. Make sure that while turning steering wheel (A), no cables (D) from the windshield wiper switch (E) are caught by notches (F) of trigger (G). Check the function of the turn signal switch auto-return, then complete instrument unit installation.

E—Windshield Wiper Switch F— Notch G—Trigger

ZX1040092 —UN—11DEC06

ZX1040091 —UN—11DEC06

ZX221484 —UN—06OCT14

A—Steering Wheel B—Instrument Unit And Trim Panels C—Turn Signal Switch D—Cable

OUCC002,000639E -19-26MAR20-8/8

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Install Attachment—Steering Column Sensor (6110R—6215R From SN 948484) Install steering steering column sensor AL223369 as follows: 1. Remove steering column covers and trim panels in following order: a. Remove steering wheel (A). b. Remove cover (B). c. Remove the instrument unit (C). d. Remove trim panel (D). e. Remove trim panel (E).

D—Trim Panel E—Trim Panel

ZX220695 —UN—06OCT14

A—Steering Wheel B—Cover C—Instrument Unit

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2. Remove the steering column assembly (A) as follows: a. Release the steering column wiring harness (B) from the clamps: LX387912 —UN—14NOV19

b. Remove the heater control module (C) but do not disconnect it. c. Remove the three attaching socket head screws (D), then carefully remove the steering column assembly (A). d. Remove splined coupling (E) from insulator (F).

D—Socket Head Screws (3 used) E—Splined Coupling F— Insulator

LX387914 —UN—14NOV19

LX387913 —UN—14NOV19

A—Steering Column Assembly B—Wiring Harness C—Heater Control Module

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e. Install the steering sensor AL223369 (A) on insulator (B) as shown.

f. Install the steering column assembly (D) back in place so that the lugs (C) are engaged around the plate (E), then retain with the three attaching socket head screws (F). g. Install the heater control module (G). h. Secure steering column wiring harness (H) with clamps and tie bands.

E—Plate F— Socket Head Screws (3 used) G—Heater Control Module H—Wiring Harness

LX387917 —UN—14NOV19

LX387916 —UN—14NOV19

A—Sensor—AL223369 B—Insulator C—Lugs D—Steering Column Assembly

LX387915 —UN—14NOV19

IMPORTANT: Lugs (C) must be pointing to the left.

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3. Connect sensor connector (A) to the free mating connector of the adapter cable (B).

4. Route adapter cable (B) alongside channel (C) and retain to tractor wiring harness with a tie band (D) as shown.

5. Coil excessive part of the adapter cable with 2-pin connector (E), then store this part underneath the air duct (F)—see arrow.

6. Open covers (G) of the floor channel.

E—2-Pin Connector F— Air Duct G—Cover

ZX221481 —UN—06OCT14

ZX221480 —UN—06OCT14

ZX221479 —UN—06OCT14

A—Connector B—Adapter Cable C—Channel D—Tie Band

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7. Route adapter cable (A) inside channel (B), then connect adapter cable 6-pin connector (C) to the free mating connector of SBBC wiring harness (D).

ZX221482 —UN—06OCT14

C—6-Pin Connector D—SBBC Wiring Harness

ZX221483 —UN—06OCT14

A—Adapter Cable B—Channel

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8. Reinstall the instrument unit and all trim panels (B), then steering wheel (A).

IMPORTANT: To allow a correct turn signal switch (C) auto-return function, pay attention while installing instrument unit. Make sure that while turning steering wheel (A), no cables (D) from the windshield wiper switch (E) are caught by notches (F) of trigger (G). Check the function of the turn signal switch auto-return, then complete instrument unit installation.

E—Windshield Wiper Switch F— Notch G—Trigger

ZX1040092 —UN—11DEC06

ZX1040091 —UN—11DEC06

ZX221484 —UN—06OCT14

A—Steering Wheel B—Instrument Unit And Trim Panels C—Turn Signal Switch D—Cable

OUCC002,000639F -19-10JAN20-6/6

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Reinstall Necessary Parts and Check Function Reinstall necessary parts.

IMPORTANT: Once all the component assemblies have been installed, do an operational check.

Connect battery.

Check new function.

AK53658,0000D16 -19-18OCT19-1/1

System Requirement for Programming A system requirement for installing this installation kit is access to Service ADVISOR™ and Custom Performance™.

AK53658,0000C4A -19-29OCT19-1/1

Information on Programming The programming procedure for tractors equipped with the most up-to-date software is specified in these installation instructions.

On tractors equipped with older software versions, it may be necessary to program a software bundle.

NOTE: For more information on how to program the control units, see programming instructions in the relevant Diagnostic Technical Manual, Section 245.

AK53658,0000141 -19-13FEB14-1/1

Download and Program the Software To activate the new function of the installation kit, a software bundle has to be programmed: Download and program the relevant software package from the software server1.

NOTE: For more information on how to program the control units, see programming instructions in the corresponding Diagnostic Technical Manual, Section 245.

1

John Deere Custom Performance™ Software Delivery System AK53658,0000CA5 -19-18OCT19-1/1

Access and Delete any Diagnostic Trouble Codes Diagnostic trouble codes may be generated while programming is in progress. Access the diagnostic trouble codes (if any) and delete.

If, after programming, diagnostic trouble codes appear that indicate that a function has not been calibrated, the relevant calibration must be performed.

For instructions on calibration, see relevant Diagnostic Technical Manual, Section 245.

AK53658,0000C4D -19-18OCT19-1/1

software server1. This is done automatically as soon as the computer with which the tractor was programmed reconnects with the John Deere network (DTAC, software server, etc.).

Software Server Update IMPORTANT: After the control units have been reprogrammed, the software information for the relevant tractor must be updated on the 1

John Deere Custom Performance™ Software Delivery System AK53658,0000C4E -19-07FEB20-1/1

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ZX221508 —UN—20OCT14

Parts List for BL16420 Attachment

Parts List for BL16420 Attachment—Part 1 Item

Part no.

Designation

Quantity

A

AL227155a

SBBC Wiring Harness

1

B

AL207316

a

Adapter Harness/Steering Column Sensor

1

C

b

Socket Head Screw (M5x20)

1

37M7428

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BL16420, BL16421, BL16422, and BL16483 Item D

Part no. a

L211943

a

Designation

Quantity

Plug

1

E

RE573595

SBBC Control Unit

1

F

R306845b

Spring Washer

1

G

R309323

b

Shouldered Cap Screw (M6x8.25)

1

H

b

Retainer

1

a,c

Steering Column Sensor (SID)

1

AL209751b,d

Steering Column Sensor (SID)

1

J

a

19M8318

Flange Screw (M8x45)

2

K

a

Flange Screw (M6x12)

1

L207141

AL223369 I

37M7361

a

L

AL212276

Holder

1

M

57M7689a

Fuse 10A

2

N

a

Tie Band

6

Z200300

Downloading Instructions

1

MHM1872

Installation Instructions

1

R44302

a

Part of package BL16413 b Not included in the attachment; it must be ordered separately if necessary c For tractors from SN 948484 d For tractors up to SN 948483 Continued on next page

MHM1872 (04MAY20)

182

OUCC002,000636D -19-27MAR20-2/6

060220

PN=184

LX398416 —UN—02JAN20

BL16420, BL16421, BL16422, and BL16483

Parts List for BL16420 Attachment—Part 2 Item

Part no.

Designation

Quantity

A

AL227859a

Shield

1

B

AL229994

a

Steering Control Valve

1

C

AL204168

a

Pre-Tensioning Valve

2

D

a

15M7077

Drain Plug Continued on next page

MHM1872 (04MAY20)

183

2 OUCC002,000636D -19-27MAR20-3/6

060220

PN=185

BL16420, BL16421, BL16422, and BL16483 Item

Designation

Quantity

a

Fitting

1

F

a

61M5016

90° Elbow Fitting

1

G

61M5018a

90° Elbow Fitting

1

H

a

Fitting

1

a

E

Part no.

L204670

L158360

I

61M5002

Adapter Fitting

1

J

a

51M7041

O-Ring (11.30x2.20/90)

1

K

51M7045a

O-Ring (19.30x2.20/90)

3

L

a

24M7096

Washer (10.5x18x1.6)

3

M

a

19M8081

Cap Screw (M10x80)

3

a

N

19M7784

Flange Screw (M10x20)

2

O

L212023b

T-Fitting

1

P

L211311b

T-Fitting

1

a

Part of package BL16412 b Part of package BL16415 Continued on next page

MHM1872 (04MAY20)

184

OUCC002,000636D -19-27MAR20-4/6

060220

PN=186

LX398417 —UN—02JAN20

BL16420, BL16421, BL16422, and BL16483

Parts List for BL16420 Attachment—Part 3 Item

Part no.

Designation

Quantity

A

AL229627a

Steering Line (r.h. side)

1

B

AL226628

a

Steering Line (l.h. side)

1

C

L205567

a

Oil Return Hose

1

L223867

a

D

Oil Return Hose Continued on next page

MHM1872 (04MAY20)

185

1 OUCC002,000636D -19-27MAR20-5/6

060220

PN=187

BL16420, BL16421, BL16422, and BL16483 Item E

Part no.

L213485

a b

Designation

Quantity

Oil Return Hose

1

F

AL214510

Oil Return Line—Tractor with TLS

1

G

AL216969b

Oil Return Line—Tractor without TLS

1

H

L224624a

Load Sensing Return Line

1

I

AL227516

a

Load Sensing Pressure Line

1

J

AL227518

a

Hydraulic Line (r.h. side)

1

K

AL227517a

Hydraulic Line (l.h. side)

1

L

a

Oil Pressure Line

1

M

AL227515

a

Load Sensing Pressure Line

1

N

AL212942

a

Clamp (16 to 27 mm)

3

O

AL212943a

Clamp (12 to 22 mm)

4

P

AL227514

a

T77857

O-Ring (12.42x1.78/90)

2

Q

AL173227

a

Clamp

1

R

L156556

a

Clamp

1

S

AL209714a

Clamp

1

T

a

Clamp

1

R232182

a

Part of package BL16415 b Not included in the attachment; it must be ordered separately if necessary.

OUCC002,000636D -19-27MAR20-6/6

MHM1872 (04MAY20)

186

060220

PN=188

BL16420, BL16421, BL16422, and BL16483

ZX221508 —UN—20OCT14

Parts List for BL16421 Attachment

Parts List for BL16421 Attachment—Part 1 Item

Part no.

Designation

Quantity

A

AL227155a

SBBC Wiring Harness

1

B

AL207316

a

Adapter Harness/Steering Column Sensor

1

C

b

Socket Head Screw (M5x20)

1

37M7428

Continued on next page

MHM1872 (04MAY20)

187

OUCC002,000636F -19-27MAR20-1/6

060220

PN=189

BL16420, BL16421, BL16422, and BL16483 Item D

Part no. a

L211943

a

Designation

Quantity

Plug

1

E

RE573595

SBBC Control Unit

1

F

R306845b

Spring Washer

1

G

R309323

b

Shouldered Cap Screw (M6x8.25)

1

H

b

Retainer

1

a,c

Steering Column Sensor (SID)

1

AL209751b,d

Steering Column Sensor (SID)

1

J

a

19M8318

Flange Screw (M8x45)

2

K

a

Flange Screw (M6x12)

1

L207141

AL223369 I

37M7361

a

L

AL212276

Holder

1

M

57M7689a

Fuse 10A

2

N

a

Tie Band

6

Z200300

Downloading Instructions

1

MHM1872

Installation Instructions

1

R44302

a

Part of package BL16413 b Not included in the attachment; it must be ordered separately if necessary c For tractors from SN 948484 d For tractors up to SN 948483 Continued on next page

MHM1872 (04MAY20)

188

OUCC002,000636F -19-27MAR20-2/6

060220

PN=190

LX398421 —UN—02JAN20

BL16420, BL16421, BL16422, and BL16483

Parts List for BL16421 Attachment—Part 2 Item

Part no.

Designation

Quantity

A

AL212852a

Bracket

1

B

a

Shield

1

AL229994

a

Steering Control Valve

1

AL204168

a

C D

L222247

Pre-Tensioning Valve Continued on next page

MHM1872 (04MAY20)

189

2 OUCC002,000636F -19-27MAR20-3/6

060220

PN=191

BL16420, BL16421, BL16422, and BL16483 Item

Part no.

Designation

Quantity

a

Drain Plug

2

E

15M7077

a

F

L204670

Fitting

1

G

61M5016a

90° Elbow Fitting

1

H

a

61M5018

90° Elbow Fitting

1

I

a

Fitting

1

L158360

a

J

61M5002

Adapter Fitting

1

K

51M7041a

O-Ring (11.30x2.20/90)

1

L

51M7045a

O-Ring (19.30x2.20/90)

3

M

a

24M7096

Washer (10.5x18x1.6)

3

a

N

19M8081

Cap Screw (M10x80)

3

O

L212023b

T-Fitting

1

P

L211311b

T-Fitting

1

Q

a

Retainer

2

a

Flange Nut (M10)

4

R

R207913

14M7296

a

Part of package BL16414 b Part of package BL16416 Continued on next page

MHM1872 (04MAY20)

190

OUCC002,000636F -19-27MAR20-4/6

060220

PN=192

LX398423 —UN—30MAR20

BL16420, BL16421, BL16422, and BL16483

Parts List for BL16421 Attachment—Part 3 Item

Part no.

Designation

Quantity

A

AL227305a

Steering Line—Right-Hand Side

1

B

AL229540

a

Steering Line—Left-Hand Side

1

C

L216288

a

Oil Return Hose

1

L175771

a

D

Oil Return Hose Continued on next page

MHM1872 (04MAY20)

191

1 OUCC002,000636F -19-27MAR20-5/6

060220

PN=193

BL16420, BL16421, BL16422, and BL16483 Item E

Part no.

L213484

a a

F

AL214599

G

AL214617b

H

Designation

Quantity

Oil Return Hose

1

Hydraulic Line

1

Oil Return Line—Tractor with TLS

1

a

Load Sensing Return Line

1

AL217753

a

Load Sensing Pressure Line

1

J

AL227222

a

Hydraulic Line

1

K

AL227221a

Hydraulic Line

1

L

AL214597

a

Oil Pressure Line

1

AL217752

a

Load Sensing Pressure Line

1

N

AL212942

a

Clamp (16 to 27 mm)

2

O

AL212943a

Clamp (12 to 22 mm)

4

P

AL227894

b

Oil Return Line—Tractor without TLS

1

Q

a

O-Ring (12.42x1.78/90)

2

I

M

L213038

T77857

a

R

R232182

Clamp

1

S

T77932a

O-Ring (15.6x1.78/90)

1

T

L156556a

Clamp

2

a

Part of package BL16416 b Not included in the attachment; it must be ordered separately if necessary.

OUCC002,000636F -19-27MAR20-6/6

MHM1872 (04MAY20)

192

060220

PN=194

BL16420, BL16421, BL16422, and BL16483

ZX221508 —UN—20OCT14

Parts List for BL16422 Attachment

Parts List for BL16422 Attachment—Part 1 Item

Part no.

Designation

Quantity

A

AL227155a

SBBC Wiring Harness

1

B

AL207316

a

Adapter Harness/Steering Column Sensor

1

C

b

Socket Head Screw (M5x20)

1

37M7428

Continued on next page

MHM1872 (04MAY20)

193

OUCC002,0006362 -19-31MAR20-1/7

060220

PN=195

BL16420, BL16421, BL16422, and BL16483 Item D

Part no. a

L211943

a

Designation

Quantity

Plug

1

E

RE573595

SBBC Control Unit

1

F

R306845b

Spring Washer

1

G

R309323

b

Shouldered Cap Screw (M6x8.25)

1

H

b

Retainer

1

a,c

Steering Column Sensor (SID)

1

AL209751b,d

Steering Column Sensor (SID)

1

J

a

19M8318

Flange Screw (M8x45)

2

K

a

Flange Screw (M6x12)

1

L207141

AL223369 I

37M7361

a

L

AL212276

Holder

1

M

57M7689a

Fuse 10A

2

N

a

Tie Band

6

Z200300

Downloading Instructions

1

MHM1872

Installation Instructions

1

R44302

a

Part of package BL16413 b Not included in the attachment; it must be ordered separately if necessary c For tractors from SN 948484 d For tractors up to SN 948483 Continued on next page

MHM1872 (04MAY20)

194

OUCC002,0006362 -19-31MAR20-2/7

060220

PN=196

LX398425 —UN—02JAN20

BL16420, BL16421, BL16422, and BL16483

Parts List for BL16422 Attachment—Part 2 Item

Part no.

Designation

Quantity

A

AL212852a

Bracket

1

B

a

Shield

1

AL229994

a

Steering Control Valve

1

AL204168

a

C D

L222247

Pre-Tensioning Valve Continued on next page

MHM1872 (04MAY20)

195

2 OUCC002,0006362 -19-31MAR20-3/7

060220

PN=197

BL16420, BL16421, BL16422, and BL16483 Item

Part no.

Designation

Quantity

a

Drain Plug

2

E

15M7077

a

F

L204670

Fitting

1

G

61M5016a

90° Elbow Fitting

1

H

a

61M5018

90° Elbow Fitting

1

I

a

Fitting

1

L158360

a

J

61M5002

Adapter Fitting

1

K

51M7041a

O-Ring (11.30x2.20/90)

1

L

51M7045a

O-Ring (19.30x2.20/90)

3

M

a

24M7096

Washer (10.5x18x1.6)

3

a

N

19M8081

Cap Screw (M10x80)

3

O

AL208595b

T-Fitting

1

P

AL208594b

T-Fitting

1

Q

a

Retainer

2

a

Flange Nut (M10)

4

R

R207913

14M7296

a

Part of package BL16414 b Part of package BL16418 Continued on next page

MHM1872 (04MAY20)

196

OUCC002,0006362 -19-31MAR20-4/7

060220

PN=198

LX398431 —UN—03JAN20

BL16420, BL16421, BL16422, and BL16483

Parts List for BL16422 Attachment—Part 3 Item

Part no.

Designation

Quantity

A

AL214419a

Oil Pressure Line—Tractor with 45 cm3 Main Hydraulic Pump

1

B

AL216116b

Steering Line—Left-Hand Side

1

C

b

Steering Line—Right-Hand Side

1

AL216115

Continued on next page

MHM1872 (04MAY20)

197

OUCC002,0006362 -19-31MAR20-5/7

060220

PN=199

BL16420, BL16421, BL16422, and BL16483 Item

Designation

Quantity

AL217753

b

Load Sensing Pressure Line

1

E

AL214420

b

Oil Pressure Line

1

F

L212874b

Oil Return Hose

1

G

AL214375a

Oil Return Line—Tractor with TLS

1

H

b

Load Sensing Return Line

1

D

Part no.

L212851

b

I

AL215956

J

AL217756b

Hydraulic Line

1

Load Sensing Pressure Line

1

K

AL215955

b

Hydraulic Line

1

L

b

Oil Return Hose

1

Oil Return Hose

1

L214082

b

M

L205685

N

AL216971a

O

a

AL224735

1

Oil Return Line—Tractor without TLS 3

Oil Pressure Line—Tractor with 60 cm Main Hydraulic Pump

1

a

Not included in the attachment; it must be ordered separately if necessary.

Part of package BL16418

b

Continued on next page

MHM1872 (04MAY20)

198

OUCC002,0006362 -19-31MAR20-6/7

060220

PN=200

LX398430 —UN—03JAN20

BL16420, BL16421, BL16422, and BL16483

Parts List for BL16422 Attachment—Part 4 Item

Designation

Quantity

A

AL212942

a

Clamp (16 to 27 mm)

2

B

L156556

a

Clamp

2

C

a

T77932

O-Ring (15.6x1.78/90)

2

D

AL212943a

Clamp (12 to 22 mm)

4

O-Ring (12.42x1.78/90)

2

Socket Head Screw (M8x20)

1

Clamp

1 pair

Nut (M8)

1

E F

Part no.

a

T77857

a

19M7660

a

G

DQ04007

H

14M7273a

a

Part of package BL16418 OUCC002,0006362 -19-31MAR20-7/7

MHM1872 (04MAY20)

199

060220

PN=201

BL16420, BL16421, BL16422, and BL16483

ZX221508 —UN—20OCT14

Parts List for BL16483 Attachment

Parts List for BL16483 Attachment—Part 1 Item

Part no.

Designation

Quantity

A

AL227155a

SBBC Wiring Harness

1

B

AL207316

a

Adapter Harness/Steering Column Sensor

1

C

b

Socket Head Screw (M5x20)

1

37M7428

Continued on next page

MHM1872 (04MAY20)

200

OUCC002,0006363 -19-27MAR20-1/6

060220

PN=202

BL16420, BL16421, BL16422, and BL16483 Item D

Part no. a

L211943

a

Designation

Quantity

Plug

1

E

RE573595

SBBC Control Unit

1

F

R306845b

Spring Washer

1

G

R309323

b

Shouldered Cap Screw (M6x8.25)

1

H

b

Retainer

1

a,c

Steering Column Sensor (SID)

1

AL209751b,d

Steering Column Sensor (SID)

1

J

a

19M8318

Flange Screw (M8x45)

2

K

a

Flange Screw (M6x12)

1

L207141

AL223369 I

37M7361

a

L

AL212276

Holder

1

M

57M7689a

Fuse 10A

2

N

a

Tie Band

6

Z200300

Downloading Instructions

1

MHM1872

Installation Instructions

1

R44302

a

Part of package BL16413 b Not included in the attachment; it must be ordered separately if necessary c For tractors from SN 948484 d For tractors up to SN 948483 Continued on next page

MHM1872 (04MAY20)

201

OUCC002,0006363 -19-27MAR20-2/6

060220

PN=203

LX398425 —UN—02JAN20

BL16420, BL16421, BL16422, and BL16483

Parts List for BL16483 Attachment—Part 2 Item

Part no.

Designation

Quantity

A

AL212852a

Bracket

1

B

a

Shield

1

AL229994

a

Steering Control Valve

1

AL204168

a

C D

L222247

Pre-Tensioning Valve Continued on next page

MHM1872 (04MAY20)

202

2 OUCC002,0006363 -19-27MAR20-3/6

060220

PN=204

BL16420, BL16421, BL16422, and BL16483 Item

Part no.

Designation

Quantity

a

Drain Plug

2

E

15M7077

a

F

L204670

Fitting

1

G

61M5016a

90° Elbow Fitting

1

H

a

61M5018

90° Elbow Fitting

1

I

a

Fitting

1

L158360

a

J

61M5002

Adapter Fitting

1

K

51M7041a

O-Ring (11.30x2.20/90)

1

L

51M7045a

O-Ring (19.30x2.20/90)

3

M

a

24M7096

Washer (10.5x18x1.6)

3

a

N

19M8081

Cap Screw (M10x80)

3

O

AL208595b

T-Fitting

1

P

AL208594b

T-Fitting

1

Q

a

Retainer

2

a

Flange Nut (M10)

4

R

R207913

14M7296

a

Part of package BL16414 b Part of package BL16484 Continued on next page

MHM1872 (04MAY20)

203

OUCC002,0006363 -19-27MAR20-4/6

060220

PN=205

LX398435 —UN—03JAN20

BL16420, BL16421, BL16422, and BL16483

Parts List for BL16483 Attachment—Part 3 Item A B

Part no.

AL221218

a

AL229540

a

Designation

Quantity

Oil Pressure Line

1

Steering Line—Left-Hand Side Continued on next page

MHM1872 (04MAY20)

204

1 OUCC002,0006363 -19-27MAR20-5/6

060220

PN=206

BL16420, BL16421, BL16422, and BL16483 Item

Designation

Quantity

AL227305

a

Steering Line—Right-Hand Side

1

D

AL218542

a

Load Sensing Pressure Line

1

E

AL209108a

Oil Pressure Hose

1

F

a

Oil Return Hose

1

AL217978

a

Oil Return Line

1

H

AL214277

a

Load Sensing Return Line

1

I

AL227222a

Hydraulic Line

1

J

AL222465

a

Load Sensing Pressure Line

1

K

AL227221

a

Hydraulic Line

1

L

L167580

a

Oil return Hose

1

M

L205685a

Oil return Hose

1

N

a

Protection Hose

1

a

Clamp (16 to 27 mm)

2

C

G

Part no.

L209588

L214218

O

AL212942

a

P

L156556

Clamp

1

Q

T77932a

O-Ring (15.6x1.78/90)

1

R

AL212943a

Clamp (12 to 22 mm)

4

O-Ring (12.42x1.78/90)

2

S

a

T77857

a

Part of package BL16484 OUCC002,0006363 -19-27MAR20-6/6

MHM1872 (04MAY20)

205

060220

PN=207

BL16420, BL16421, BL16422, and BL16483

MHM1872 (04MAY20)

206

060220

PN=208