JLG GRADALL 534B-9 Telehandler Parts Manual - PDF DOWNLOAD

Illustrated Parts Manual Models 534B-9 Starting S/N 0144860S P/N - 9103-4312 Revised July 6, 2007

INTRODUCTION Table of Contents Starting Serial No. 0144860S Original Issue 10-90 Revised 9-1-99

SECTION 1 - INTRODUCTION Table of Contents .......................................................................................................1-1 thru 1-3 Alphabetical Index ......................................................................................................1-4 thru 1-8 Service Kits .............................................................................................................................1-9 Part Number Index ................................................................................................ 1-10 thru 1-23 SECTION 2 - CHASSIS & ATTACHING PARTS Frame Shrouding & Trim ..........................................................................................................2-1 Cab Enclosure, Wiper & Defroster ...........................................................................................2-2 Heater & Piping .......................................................................................................................2-3 Front Axle Cradle & Mounting .................................................................................................2-4 Rear Steering Axle & Attaching Parts......................................................................................2-5 Cab Glass ...............................................................................................................................2-6 SECTION 3 - BOOMS First & Second Boom Sections ................................................................................................3-1 Third Boom Section, Push Beam & Cable ..............................................................................3-2 Quick Switch Assembly ...........................................................................................................3-3 SECTION 4 - ATTACHMENTS & ACCESSORIES Buckets & Carriages................................................................................................................4-1 Truss Boom .............................................................................................................................4-2 Truss Boom With Winch ...........................................................................................................4-3 Six Foot Vertical Mast ..............................................................................................................4-4 Slope Piler Carriage ................................................................................................................4-5 SECTION 5 - ENGINE & ATTACHING PARTS Perkins Diesel Engine Mounting .............................................................................................5-1 Engine Right Side View ..........................................................................................................5-2 Engine Left Side View .............................................................................................................5-3 Radiator & Hoses ....................................................................................................................5-4 Air Cleaner Piping ...................................................................................................................5-5 Air Cleaner ..............................................................................................................................5-6 Fuel Tank & Lines ....................................................................................................................5-7 SECTION 6 - DRIVE TRAIN Transmission Mounting & Controls ..........................................................................................6-1 Flex Plate & Torque Converter ................................................................................................6-2 Case & Converter Housing .....................................................................................................6-3 Converter Housing Attaching Parts .........................................................................................6-4 Clutch & Gear Group (Reverse, 2nd & Low) ............................................................................6-5 Clutch & Gear Group (Forward, Output & 3rd) .........................................................................6-6 Clutch Assemblies ..................................................................................................................6-7 Modulator Valve .......................................................................................................................6-8 Control Valve ...........................................................................................................................6-9 Propeller Shaft ..................................................................................................................... 6-10 JJ

* Revised Introduction to reflect page number changes.

1-1

INTRODUCTION Table of Contents Starting Serial No. 0144860S Original Issue 10-90 Revised 9-1-99

SECTION 6 - DRIVE TRAIN (Continued) Front Axle Assembly.............................................................................................................

Front Axle Housing ...............................................................................................................

Front Axle Differential Carrier ...............................................................................................

Front Axle Shaft & Planetary Wheel End ..............................................................................

Wheels & Tires .....................................................................................................................

Planetary Hub ......................................................................................................................

Front Axle Service Brakes ....................................................................................................

Front Axle Parking Brake ......................................................................................................

6-11 6-12 6-13 6-14 6-15 6-16 6-17 6-18

SECTION 7 - CONTROLS Transmission Tilt & Sway with Mounting Parts ........................................................................7-1 Boom Tilt & Sway ....................................................................................................................7-2 Accelerator Linkage ................................................................................................................7-3 Steering Column .....................................................................................................................7-4 SECTION 8 - BRAKES Hydraulics & Service Brake Lines ...........................................................................................8-1 Hydraulics & Parking Brake Lines ...........................................................................................8-2 Brake Pedal & Inching Linkage ...............................................................................................8-3 Accumulator, Charging Valve & Lines .....................................................................................8-4 SECTION 9 - HYDRAULIC CIRCUITS Oil Supply & Pressure Lines ...................................................................................................9-1 Dump Circuit ...........................................................................................................................9-2 Rear Drive ...............................................................................................................................9-3 Steering ...................................................................................................................................9-4 Lift Cylinder .............................................................................................................................9-5 Crowd Cylinder .......................................................................................................................9-6 Tilt & Tilt compensating Cylinder .............................................................................................9-7 Sway Cylinder .........................................................................................................................9-8 SECTION 10 - HYDRAULIC COMPONENTS Lift Cylinder .......................................................................................................................... 10-1 Crowd Cylinder .................................................................................................................... 10-2 Tilt Cylinder .......................................................................................................................... 10-3 Compensating Cylinder ........................................................................................................ 10-4 Sway Cylinder ...................................................................................................................... 10-5 Steering Cylinder ................................................................................................................. 10-6 Main Control Valve ............................................................................................................... 10-7 Priority Flow Contrlol Valve .................................................................................................. 10-8 Forward Reverse Control Valve ........................................................................................... 10-9 Series Parallel Control Valve .............................................................................................. 10-10 Solenoid Valve ................................................................................................................... 10-11 Dual P.O. Check Valve ........................................................................................................ 10-12 Inching Valve ...................................................................................................................... 10-13 JJ

* Revised Introduction to reflect page number changes.

1-2

INTRODUCTION Table of Contents Starting Serial No. 0144860S Original Issue 10-90 Revised 9-1-99

SECTION 10 - HYDRAULIC COMPONENTS (continued) Main Hydraulic Pump .........................................................................................................

Pilot Pump ..........................................................................................................................

Rear Drive Motor ................................................................................................................

Accumulator Charge Valve .................................................................................................

Oil Reservoir Filter .............................................................................................................

Directional Control Valve ....................................................................................................

Hydraulic Oil Reservoir ......................................................................................................

Brake Valve ........................................................................................................................

Parking Brake Valve ...........................................................................................................

Winch .................................................................................................................................

Winch Motor .......................................................................................................................

Crossover Valve .................................................................................................................

Joystick Assembly ..............................................................................................................

10-14 10-15 10-16 10-17 10-18 10-19 10-20 10-21 10-22 10-23 10-24 10-25 10-26

SECTION 11 - ELECTRICAL Dash Wiring .......................................................................................................................... 11-1 Batteries & Cables ............................................................................................................... 11-2 Wiring - Frame & Engine ...................................................................................................... 11-3 SECTION 12 - MISCELLANEOUS Frame decals ........................................................................................................................ 12-1 Boom Decals ........................................................................................................................ 12-2 SECTION 13 - OPTIONAL EQUIPMENT Joystick ................................................................................................................................ 13-1 Rear Wiper Installation ......................................................................................................... 13-2 Rotating Beacon Assembly .................................................................................................. 13-3 Glow Plug Installation .......................................................................................................... 13-4 Winch Drain Lines ................................................................................................................ 13-5 Stabilizer Option ................................................................................................................... 13-6 Auxiliary Controls Assembly ................................................................................................ 13-7 Pintle Hook ........................................................................................................................... 13-8 Winch Assembly................................................................................................................... 13-9 Winch ................................................................................................................................. 13-10 Outrigger Installation .......................................................................................................... 13-11 Outrigger Valve Assembly .................................................................................................. 13-12 Outrigger Cylinder .............................................................................................................. 13-13 Dual P.O. Check Valve (Outriggers) .................................................................................... 13-14 Stabilizer Cylinder .............................................................................................................. 13-15 Slope Piler Carriage ........................................................................................................... 13-16 Sway Cylinder .................................................................................................................... 13-17 Dual P.O. Check Valve ........................................................................................................ 13-18 Auxiliary Hydraulics ........................................................................................................... 13-19 Tilt on Joystick .................................................................................................................... 13-20 Cab Enclosure ................................................................................................................... 13-21 Steer Axle Advantage Kit ................................................................................................... 13-22 Steering Cylinder ............................................................................................................... 13-23 * Rear Axle Rework Kit ......................................................................................................... 13-24 * Hydraulic Controller ........................................................................................................... 13-25 Work Light Package ........................................................................................................... 13-26 JJ

* Revised Introduction to reflect page number changes.

1-3

INTRODUCTION Alphabetical Index Starting Serial No. 0144860S Original Issue 10-90 Revised 9-1-99

ACCELERATOR CABLE ........................................................................................................7-3 ACCELERATOR PEDAL .........................................................................................................7-3 ACCUMULATOR .....................................................................................................................8-4 ACCUMULATOR CHARGE VALVE .............................................................................8-4, 10-17 AIR CLEANER .................................................................................................................5-5, 5-6 AIR CLEANER ELEMENT ......................................................................................................5-6 AIR CLEANER SERVICE INDICATOR ................................................................... 5-1, 5-2, 11-3 ALTERNATOR FAN .................................................................................................................5-1 ATTACHMENTS.........................................................................................................4-1 thru 4-4 BATTERY ............................................................................................................................. 11-3 BATTERY CABLES ............................................................................................................. 11-3 BEARING PADS (Boom sections) ....................................................................................3-1, 3-2 BOOM DECALS ................................................................................................................... 12-2 BOOM SECTIONS ........................................................................................................... 3-1, 3-2 BRAKE PEDAL .......................................................................................................................8-3 BRAKE VALVE .............................................................................................................8-3, 10-21 BREATHER (Filler cap) ...................................................................................................... 10-20 CAB .........................................................................................................................................2-2 CAB DOOR .............................................................................................................................2-2 CARRIAGE & FORKS ............................................................................................................4-1 CHARGE VALVE (Accumulator) .....................................................................................8-4, 10-7 CIRCUIT BREAKERS ......................................................................................................... 11-1 COMPENSATING CYLINDER ............................................................................................. 10-4 COMPENSATING CYLINDER HYDRAULIC CIRCUIT ..........................................................9-7 CONTROL VALVES ................................................................................. 10-7, 10-8, 10-9, 10-10 CRADLE .................................................................................................................................2-4 CRADLE MOUNTING PIN ......................................................................................................2-4 CROWD CYLINDER ............................................................................................................ 10-2 CROWD CYLINDER HYUDRAULIC CIRCUIT ......................................................................9-6 DECALS ......................................................................................................................12-1, 12-2 DECK ......................................................................................................................................2-1 DEFROSTER FAN..................................................................................................................2-2 DIRECTIONAL CONTROL VALVE .................................................................................... 10-19 DOOR .....................................................................................................................................2-2 DOOR HANDLES ...................................................................................................................2-2 DRIVE BELT ...........................................................................................................................5-1 DUAL P.O. CHECK VALVE ............................................................................10-12, 13-14, 13-18 DUMP CIRCUIT ......................................................................................................................9-2 ELECTRICAL SYSTEMS ...................................................................................11-1, 11-2, 11-3 JJ

* Revised Introduction to reflect page number changes.

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INTRODUCTION Alphabetical Index Starting Serial No. 0144860S Original Issue 10-90 Revised 9-1-99

ENGINE LEFT SIDE VIEW .....................................................................................................5-3 ENGINE MOUNT ....................................................................................................................5-1 ENGINE RIGHT SIDE VIEW ...................................................................................................5-2 ENGINE THROTTLE CONTROL ............................................................................................7-3 EXHAUST MANIFOLD ...........................................................................................................5-1 FAN BELT ...............................................................................................................................5-1 FAN GUARD ...........................................................................................................................5-4 FILTERS ..................................................................................................................................5-6 FILTER ELEMENT ..................................................................................................................5-6 FIRST BOOM SECTION .........................................................................................................3-1 FIRST BOOM SECTION MOUNTING PIN ..............................................................................3-1 FORWARD REVERSE CONTROL VALVE .......................................................................... 10-9 FORWARD SHIFT CONTROL ROD .......................................................................................7-1 FRAME ...................................................................................................................................2-1 FRAME SHROUDING & TRIM ................................................................................................2-1 FRONT AXLE ...................................................................................................................... 6-11 FRONT AXLE CRADLE .........................................................................................................2-4 FRONT AXLE DIFFERENTIAL CARRIER .......................................................................... 6-13 FRONT AXLE HOUSING ..................................................................................................... 6-12 FRONT AXLE SHAFT & PLANETARY WHEEL END ......................................................... 6-14 FUEL GAUGE ...................................................................................................................... 11-1 FUEL LEVEL SENDER ..........................................................................................................5-7 FUEL LINES ...........................................................................................................................5-7 FUEL TANK & CAP .................................................................................................................5-7 GROUND CABLE ..........................................................................................................5-2, 11-3 HEAT SHIELD .........................................................................................................................5-1 HEATER ..................................................................................................................................2-3 HEATER SWITCH ..................................................................................................................2-3 HOOD .....................................................................................................................................2-1 HORN .................................................................................................................................. 11-3 HORN BUTTON ................................................................................................................... 11-1 HORN RELAY ...................................................................................................................... 11-3 HORN WIRING ..................................................................................................................... 11-3 HOURMETER ...................................................................................................................... 11-1 HYDRAULIC CIRCUITS ............................................................................................9-1 thru 9-8 HYDRAULIC CONTROLLER (Joystick)............................................................................... 13-1 IGNITION SWITCH .............................................................................................................. 11-1 INCHING VALVE ...................................................................................................8-2, 8-3, 10-13 INSTRUMENT PANEL ......................................................................................................... 11-1

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* Revised Introduction to reflect page number changes.

1-5

INTRODUCTION Alphabetical Index Starting Serial No. 0144860S Original Issue 10-90 Revised 9-1-99

JOYSTICK (Hydraulic Controller) ......................................................................................... 13-1 JOYSTICK HYDRAULIC CIRCUIT ...................................................................................... 13-1 KITS ........................................................................................................................................1-9 LIFT CYLINDER .................................................................................................................. 10-1 LIFT CYLINDER HYDRAULIC CURCUIT ..............................................................................9-5 MAIN BOOM SECTIONS .................................................................................................3-1, 3-2 MAIN HYDRAULIC PUMP ........................................................................................... 5-3, 10-14 MUFFLER ...............................................................................................................................5-1 NEGATIVE BATTERY CABLE ............................................................................................. 11-3 OIL COOLER ..........................................................................................................................9-2 OIL FILTER (Hydraulic) ...................................................................................................... 10-20 OIL PRESSURE GAUGE ..................................................................................................... 11-1 OIL PRESSURE SENDER .....................................................................................................5-2 OIL RESERVOIR ................................................................................................................ 10-20 OIL SUPPLY & PRESSURE LINES........................................................................................9-1 OUTRIGGER ARM............................................................................................................... 13-1 OUTRIGGER CONTROL VALVE ....................................................................................... 13-12 OUTRIGGER CYLINDER .................................................................................................. 13-13 OUTRIGGER CYLINDER HYDRAULIC CIRCUIT ............................................................ 13-11 OUTRIGGER SHOE .......................................................................................................... 13-11 PARKING BRAKE LINES .......................................................................................................8-2 PARKING BRAKE VALVE .................................................................................................. 10-22 PILOT PUMP ...................................................................................................................... 10-15 POSITIVE BATTERY CABLE .............................................................................................. 11-3 PRIORITY FLOW CONTROL VALVE ................................................................................... 10-8 PROPELLER SHAFT .......................................................................................................... 6-10 PUSH BEAM & CABLES ........................................................................................................3-2 QUICK SWITCH ASSEMBLY .................................................................................................3-3 RADIATOR & HOSES .............................................................................................................5-4 REAR AXLE FRAME ..............................................................................................................2-5 REAR AXLE MOUNTING PIN ................................................................................................2-5 REAR DRIVE HYDRAULIC CIRCUIT ....................................................................................9-3 REAR DRIVE MOTOR .................................................................................................9-3, 10-16 REAR STEERING AXLE ........................................................................................................2-5 REAR STEERING AXLE PLANETARY HUB ................................................................2-5, 6-16 RELIEF VALVE ........................................................................................................................8-4 REPAIR KITS ..........................................................................................................................1-9 JJ

* Revised Introduction to reflect page number changes.

1-6

INTRODUCTION Alphabetical Index Starting Serial No. 0144860S Original Issue 10-90 Revised 9-1-99

RESERVOIR ...................................................................................................................... 10-20 RESERVOIR FILLER-BREATHER .................................................................................... 10-20 RESERVOIR FILTER ......................................................................................................... 10-20 RESERVOIR SUPPLY CIRCUIT ............................................................................................9-1 RETRACTION CABLES .........................................................................................................3-2 REVERSE SHIFT CONTROL ROD........................................................................................7-1 SAND BUCKET ......................................................................................................................4-1 SEAT .......................................................................................................................................2-1 SEAT BELT .............................................................................................................................2-1 SECOND BOOM SECTION ....................................................................................................2-1 SERIES PARALLEL CONTROL VALVE ............................................................................ 10-10 SERVICE BRAKE LINES .......................................................................................................8-1 SERVICE KITS .......................................................................................................................1-9 SHUT-OFF VALVES ................................................................................................................2-3 SLOPE PILER CARRIAGE ................................................................................................ 13-16 SOLENOID VALVE ............................................................................................................. 10-11 SPINNER KNOB .....................................................................................................................7-4 STABILIZER CYLINDER ................................................................................................... 13-15 STABILIZER CYLINDER HYDRAULIC CIRCUIT ................................................................ 13-6 STARTER MOTOR .........................................................................................................5-1, 11-3 STEERING COLUMN .............................................................................................................7-4 STEERING CYLINDER ....................................................................................................... 10-6 STEERING CYLINDER HYDRAULIC CIRCUIT .....................................................................9-4 STEERING KNUCKLES .........................................................................................................2-5 STEERING ORBITROL ..........................................................................................................7-4 STEERING WHEEL ................................................................................................................7-4 SUPPLY HYDRAULIC CIRCUIT ............................................................................................9-1 SWAY CONTROL HANDLE & LINKAGE ................................................................................7-1 SWAY CYLINDER ......................................................................................................10-5, 13-17 SWAY CYLINDER HYDRAULIC CIRCUIT .............................................................................9-8 THIRD BOOM SECTION ........................................................................................................3-2 TIE ROD ARM .........................................................................................................................2-5 TILT CONTROL HANDLE & LINKAGE ...................................................................................7-1 TILT CYLINDER ................................................................................................................... 10-3 TILT CYLINDER HYDRAULIC CIRCUIT ................................................................................9-7 TORQUE CONVERTER .........................................................................................................6-2 TRANSMISSION .....................................................................................................................6-1 TRANSMISSION CASE & CONVERTER HOUSING .............................................................6-3 TRANSMISSION CHARGE PUMP .........................................................................................6-4 TRANSMISSION CLUTCH ASSEMBLIES .............................................................................6-7 TRANSMISSION CLUTCH & GEARING (Forward, Output & Third) .......................................6-6 TRANSMISSION CLUTCH & GEARING (Reverse, Second & Low) ......................................6-5 TRANSMISSION CONTROL VALVE ......................................................................................6-9 JJ

* Revised Introduction to reflect page number changes.

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INTRODUCTION Alphabetical Index Starting Serial No. 0144860S Original Issue 10-90 Revised 9-1-99

TRANSMISSION DISCONNECT SWITCH ............................................................................8-3 TRANSMISSION DRIVE GEARING .......................................................................................6-4 TRANSMISSION FLEX PLATE & TORQUE CONVERTER ...................................................6-2 TRANSMISSION MODULATOR VALVE..................................................................................6-8 TRANSMISSION TEMPERATURE GAUGE ........................................................................ 11-1 TRAVEL ALARM .................................................................................................................. 11-3 WATER SEPARATOR .............................................................................................................5-7 WATER TEMPERATURE GAUGE ....................................................................................... 11-1 WATER TEMPERATURE SENDER .................................................................................... 11-3 WEATHER STRIP ...................................................................................................................2-2 WHEELS & TIRES ............................................................................................................... 6-15 WINDOWS ..............................................................................................................................2-2 WINDSHIELD WIPER ARM ....................................................................................................2-2 WINDSHIELD WIPER BLADE ................................................................................................2-2 WINDSHEILD WIPER MOTOR ...............................................................................................2-2 WIRING HARNESS .....................................................................................................11-1, 11-3

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* Revised Introduction to reflect page number changes.

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INTRODUCTION Service Kits Starting Serial No. 0144860S Original Issue 10-90 Revised 9-1-99

SECTION

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PAGE NO.

PART NUMBER

DESCRIPTION

2 2

2-5 2-5

9103-5240 9104-5152

STEERING KNUCKLE KIT STEERING CYLINDER PIN KIT

6 6

6-19 6-19

9104-4427 9104-4428

PARKING BRAKE REPAIR KIT PARKING BRAKE LINING KIT

7

7-4

9020-6567

ORBITROL SEAL KIT

10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10

10-1 10-2 10-3 10-4 10-5 10-6 10-7 10-7 10-7 10-7 10-7 10-7 10-10 10-10 10-10 10-10 10-13 10-14 10-15 10-15 10-21 10-24 10-26

9103-4278 9103-4290 9103-4278 9103-4278 9103-4297 9103-4301 9103-4070 9103-4237 9103-4236 9020-6419 9103-4159 9020-6417 7738-4264 9104-4343 9104-4002 9104-4345 9103-4018 9103-4315 9104-4441 9104-4442 9106-4057 9020-8212 9900-7524

LIFT CYLINDER SEAL KIT CROWD CYLINDER SEAL KIT TILT CYLINDER SEAL KIT COMPENSATING CYLINDER SEAL KIT SWAY CYLINDER SEAL KIT STEERING CYLINDER SEAL KIT STUD KIT SEAL KIT SEAL KIT RETAINER PLATE KIT SPOOL SEAL KIT SECTION SEAL KIT SEAL KIT SEAL KIT SEAL KIT SEAL KIT INCHING VALVE SEAL KIT HYDRAULIC PUMP SEAL KIT MAJOR KIT SEAL KIT REPAIR KIT SHAFT SEAL KIT PLUNGER SEAL KIT

13 13 13 13 13 13

13-4 13-10 13-10 13-12 13-13 13-15

9103-3250 9103-4161 9103-4162 9103-4124 9104-4065 9104-4330

GLOW PLUG KIT SEAL REPLACEMENT KIT MOTOR SEAL KIT TIE ROD KIT OUTRIGGER CYLINDER SEAL KIT STABILIZER CYLINDER SEAL KIT

* Revised Introduction to reflect page number changes.

1-9

INTRODUCTION Part Number Index Starting Serial No. 0144860S Original Issue 9-99

INDEX PART NUMBER

0510-1441 1200-1234 1440-2248 1440-3190 2443-1386 2460-1570 2464-1328 2474-1047 2477-1004 2492-1332 2492-1393 2492-1394 2492-1395 7149-2134 7702-3006 7702-3007 7710-3006 7710-3089 7710-3138 7710-4007 7710-4008 7710-4012 7710-4016 7710-4022 7710-4027 7710-4030 7710-4031 7710-4032 7710-4034 7710-4035 7710-4036 7710-4037 7710-4039 7710-4040 7710-4041 7710-4042 7710-4044 7710-4045 7710-4046 7710-4048 7710-4057 7710-4085 7710-4086 7710-4087 7710-4088 7710-4096 7710-4097 7710-4098 7710-4102 7710-4103 7710-4107

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......... 13-11, 13-16, 4-5, 3-1 ....................................... 5-1 .................................... 13-19 .................................... 13-21 ....................................... 4-4 ............................ 13-22, 2-5 ................................2-3, 5-2 .............................. 11-3, 5-2 ......................................13-4 ....................................... 5-1 ......................................11-3 ......................................11-3 ......................................11-3 ....................................... 5-3 ......................................12-1 ......................................12-1 ......................................11-3 ....................................... 8-2 ....................................... 5-5 ....................................... 6-4 ....................................... 6-9 ....................................... 6-2 ....................................... 6-4 ....................................... 6-4 ....................................... 6-2 ....................................... 6-2 ....................................... 6-2 ....................................... 6-2 ....................................... 6-2 ....................................... 6-2 ....................................... 6-2 ....................................... 6-2 ....................................... 6-2 ....................................... 6-2 ....................................... 6-2 ....................................... 6-2 ....................................... 6-2 ....................................... 6-2 ....................................... 6-2 ................................6-3, 6-4 ....................................... 6-3 ................ 6-3, 6-4, 6-6, 7-3 ....................................... 6-3 ....................................... 6-6 ....................................... 6-6 ....................................... 6-3 ....................................... 6-3 ....................................... 6-3 ....................................... 6-3 ....................................... 6-3 ....................................... 6-3

PART NUMBER

7710-4109 7710-4110 7710-4111 7710-4112 7710-4113 7710-4116 7710-4118 7710-4119 7710-4128 7710-4142 7710-4143 7710-4158 7710-4164 7710-4177 7710-4179 7710-4180 7710-4181 7710-4182 7710-4184 7710-4185 7710-4186 7710-4187 7710-4188 7710-4189 7710-4190 7710-4191 7710-4192 7710-4193 7710-4194 7710-4197 7710-4198 7710-4199 7710-4201 7710-4202 7710-4203 7710-4204 7710-4205 7710-4206 7710-4207 7710-4208 7710-4209 7710-4211 7710-4212 7710-4213 7710-4217 7710-4219 7710-4220 7710-4221 7710-4222 7710-4223 7710-4224

PAGE

....................................... 6-3 ....................................... 6-3 ....................................... 6-3 ....................................... 6-3 ....................................... 6-3 ....................................... 6-3 ....................................... 6-3 ....................................... 6-3 ....................................... 6-6 ....................................... 6-6 ....................................... 6-6 ....................................... 6-5 ....................................... 6-4 ....................................... 6-5 ....................................... 6-5 ....................................... 6-5 ................................6-4, 6-5 ....................................... 6-5 ................................6-5, 6-6 ................................6-5, 6-6 ................................6-5, 6-6 ................................6-5, 6-6 ....................................... 6-7 ....................................... 6-7 ....................................... 6-7 ....................................... 6-7 ....................................... 6-7 ....................................... 6-7 ....................................... 6-7 ................................6-4, 6-6 ....................................... 6-6 ....................................... 6-6 ....................................... 6-6 ....................................... 6-6 ....................................... 6-5 ................................6-4, 6-6 ....................................... 6-6 ................................6-5, 6-6 ................................6-5, 6-6 ................................6-5, 6-6 ....................................... 6-7 ....................................... 6-6 ....................................... 6-6 ....................................... 6-6 ....................................... 6-6 ....................................... 6-5 ....................................... 6-5 ....................................... 6-5 ....................................... 6-5 ....................................... 6-5 ....................................... 6-5

* Complete revision of the index

PART NUMBER

7710-4225 7710-4226 7710-4227 7710-4230 7710-4231 7710-4255 7710-4273 7710-4275 7710-4276 7710-4277 7710-4278 7710-4279 7710-4284 7710-4285 7710-4289 7710-4303 7710-4343 7710-4439 7710-4444 7710-4445 7713-1088 7713-3089 7713-3139 7713-3140 7713-3147 7713-3167 7713-3168 7713-3171 7713-3177 7713-3196 7713-3226 7713-3248 7713-3270 7713-3342 7713-3389 7713-3390 7713-3447 7713-3459 7713-3498 7713-3499 7713-3875 7713-4028 7713-4044 7713-4059 7714-3003 7714-3004 7714-3006 7716-3102 7722-3003 7724-1003 7733-3011

PAGE

....................................... 6-5 ....................................... 6-5 ....................................... 6-5 ................................6-6, 6-7 ....................................... 6-5 ....................................... 6-4 ....................................... 6-9 ....................................... 6-9 ....................................... 6-9 ....................................... 6-9 ....................................... 6-9 ....................................... 6-9 ....................................... 6-3 ....................................... 6-3 ......................................6-12 ......................................6-13 ............................ 6-12, 6-14 ......................................6-13 ......................................6-14 ......................................6-14 ...................... 13-1, 9-4, 8-2 ........................ 5-3, 9-1, 8-2 ....................................... 8-1 ............................ 13-11, 8-1 ....................................... 9-1 ...................... 13-1, 9-2, 8-2 .................................... 13-11 ....................................... 8-4 ............................ 13-11, 8-1 .................................... 13-20 ......................................13-9 .................................... 13-18 ....................................... 8-1 ................................9-3, 8-2 .................................... 13-11 .................................... 13-11 ............................ 13-20, 9-2 ......................................13-9 ............................ 13-11, 9-1 ............................ 13-11, 9-1 ....................................... 9-1 .................................... 10-14 .................................... 10-14 ....................................... 5-3 ....................................... 2-1 .................... 13-21, 2-1, 7-1 ...........11-2, 13-21, 2-1, 7-1 .......................... 13-7, 13-20 ......................................11-3 ....................................... 9-1 ......................................12-1 1-10

INTRODUCTION Part Number Index

INDEX PART NUMBER

7733-3027 7734-3018 7736-3121 7736-3191 7738-3154 7738-3410 7738-3744 7738-4264 7738-4267 8097-3025 8203-3993 8307-3699 8308-1182 8319-1007 8319-1011 8319-1019 8319-1028 8319-3009 8320-1003 8320-1006 8320-1031 8320-1044 8320-1048 8320-1053 8320-1057 8320-1073 8320-1107 8320-1120 8320-1123 8320-1140 8320-1144 8325-1262 8338-4172 8345-1104 8348-1645 8348-3113 8348-3114 8348-3497 8360-1011 8364-1675 8365-1133 8366-1145 8366-1316 8367-1037 8368-1481 8368-3175 8368-3291 8368-3307 8368-3308 8452-1056 8471-1342

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......................................12-1 ......................................12-1 .................................... 10-10 ......................................13-7 ....................................... 5-5 ......................................13-7 .................................... 13-21 .................................... 10-10 .................................... 10-11 ....................................... 2-1 ......................................13-7 .................. 6-12, 6-13, 6-17 ............................ 6-13, 6-14 ....................................... 5-1 ....................................... 5-1 ....................................... 5-1 ....................................... 5-1 ......................................6-11 ....................................... 3-2 ....................................... 2-5 .............................. 2-4, 6-11 ........ 9-5, 9-7, 9-8, 3-1, 3-2 .................................... 10-10 ............................ 13-11, 3-1 .................................... 10-24 .................. 13-6, 13-11, 8-3 ....................................... 2-4 ......................................13-8 ....................................... 3-3 ............................ 13-22, 2-5 .................................... 13-22 ....................................... 9-1 ......................................6-13 ....................................... 4-3 ....................................... 3-1 ......................................11-3 .............................. 11-3, 8-3 ....................................... 5-3 ......................................12-1 ......................................12-1 ....................................... 9-8 ................................2-1, 2-2 ..... 13-16, 4-5, 9-2, 9-3, 9-4 .................................... 10-14 ....................................... 5-1 ................................5-1, 8-4 ....................................... 2-1 ....................................... 2-1 ................................5-1, 5-4 ................................5-4, 9-2 ....................................... 9-3

PART NUMBER

8471-1369 8471-6238 8471-6251 8471-6377 8471-6426 8471-6434 8471-6448 8471-7252 8471-7317 8471-7341 8471-7413 8471-7458 8471-7464 8471-7466 8471-7468 8471-7473 8471-7474 8471-7477 8471-7479 8471-7489 8471-7508 8471-7518 8471-7519 8471-7520 8471-7521 8471-7522 8471-7523 8471-7524 8471-7527 8471-7528 8471-7546 8471-7547 8471-7548 8471-7550 8471-7553 8471-7561 8471-7570 8471-7571 8471-7577 8471-7587 8471-7608 8471-7610 8471-7638 8471-7640 8471-7644 8471-7797 8471-7799 8471-7842 8471-7847 8471-7848 8471-7882

PAGE

....................................... 5-3 ....................................... 9-1 ................................9-1, 8-4 ......................................13-9 ......................................13-6 ............................ 13-16, 4-5 ....................................... 9-5 ......................................13-9 ....................................... 8-2 ....................................... 9-2 ................................9-1, 8-4 ......................................13-1 ....................................... 9-3 ................................9-2, 8-2 ....................................... 9-1 .................................... 13-11 .................................... 13-11 .................................... 13-11 .................................... 13-11 ................................9-2, 8-4 ....................................... 8-2 ................................9-2, 8-4 ......................................13-1 ....................................... 9-2 ....................................... 9-2 ................................8-1, 8-2 ................................8-1, 8-2 .............................. 6-11, 8-1 .................................... 13-11 .................................... 13-11 ....................................... 9-4 ....................................... 9-4 ....................................... 9-4 ....................................... 9-4 ....................................... 9-4 ................................8-2, 8-4 ....................................... 5-4 ....................................... 5-4 ................................9-2, 9-3 ......................................13-1 ....................................... 9-6 ....................................... 8-4 ....................................... 8-4 ....................................... 4-4 ....................................... 4-3 ....................................... 9-2 ....................................... 9-5 ................................9-2, 8-2 ......................................13-6 ......................................13-6 ....................................... 9-4

* Complete revision of the index

Starting Serial No. 0144860S Original Issue 9-99

PART NUMBER

PAGE

8471-7900 ................................9-2, 9-3 8471-7922 ....................................... 9-7 8471-7956 .................................... 13-20 8471-7987 ................................8-1, 8-2 8471-8025 .................................... 13-19 8471-8323 .................................... 13-20 8503-1160 ....................................... 5-5 8503-1525 ....................................... 5-3 8504-1654 ....................................... 5-4 8505-1384 ......................................13-1 8507-1028 ....................................... 2-1 8507-1128 ....................................... 5-4 8507-1132 ....................................... 2-1 8510-1098 ....................................... 2-5 8521-1041 ......................................11-1 8540-1340 ........................ 2-1, 5-3, 3-1 8568-1076 ....................................... 9-3 8584-1094 ............................ 11-2, 11-3 8594-1017 ....................................... 5-3 8594-1045 .................................... 10-14 8624-1716 ....................................... 2-5 8652-1144 ................................2-5, 5-3 8654-1381 ....................................... 5-7 8666-1084 ......................................11-3 8666-1147 ......................................13-7 8667-1112 ....................................... 5-2 8667-1164 ....................................... 5-1 8668-1572 ....................................... 2-5 8668-3106 ....................................... 5-7 8668-3117 ....................................... 7-1 8668-3118 ....................................... 7-3 8668-3122 ....................................... 5-3 8668-3193 ............................ 13-21, 2-3 8668-3480 ........................... 11-3, 13-2, .................................. 13-20, 13-21, 8-3 8682-1248 ....................................... 9-5 8688-1704 ......................................6-13 8688-3071 ......................................13-7 8688-3327 ....................................... 5-5 8688-3469 ............................ 13-16, 4-5 8692-1163 ....................................... 2-1 8692-1268 .................13-22, 13-24, 2-5 8692-3006 ...................... 13-7, 9-2, 9-7 8698-3188 ........................ 13-20, 13-21 8698-3191 ....................................... 9-3 8820-1001 ....................................... 5-3 8820-1003 ................. 13-2, 13-21, 2-1, ......................................... 2-2, 5-4, 8-3 8820-1004 ......................................13-1 8820-1005 ............ 13-21, 2-3, 9-3, 8-1 8820-1008 ....................................... 9-6 1-11

INTRODUCTION Part Number Index

INDEX PART NUMBER

PAGE

PART NUMBER

PAGE

8820-1009 ............ 13-20, 5-1, 9-1, 8-4 8820-1014 ......................................13-3 8820-1017 ....................................... 6-3 8820-1018 .............................. 13-1, 5-5 8820-1019 .................................... 13-10 8820-1020 ....................................... 5-5 8820-1021 ....................... 2-1, 4-2, 4-3, ......................................... 5-4, 5-7, 7-3 8820-1027 ....................................... 4-3 8820-1028 ....................................... 9-4 8820-1031 ............ 13-21, 2-2, 5-3, 9-2 8820-1033 ....................... 2-1, 7-4, 9-1, ......................................... 9-3, 9-4, 3-2 8820-1035 ................ 13-10, 13-22, 2-5, ........................................ 4-2, 4-3, 9-2, .................................. 9-5, 10-20, 10-23 8820-1036 ............... 2-5, 4-2, 4-3, 5-3, ..................................... 9-3, 8-3, 10-23 8820-1037 ........... 13-11, 4-4, 5-1, 5-2, ..................................... 7-4, 9-4, 10-23 8820-1038 .................................... 10-15 8820-1039 .................... 13-21, 2-2, 5-4 8820-1040 ..... 13-11, 13-14, 13-16, 4-5 8820-1041 ............................ 9-8, 10-12 8820-1044 ......................................13-6 8820-1045 ................................5-1, 3-2 8820-1046 ....................................... 6-3 8820-1050 ....................................... 2-1 8820-1051 .................................... 13-10 8820-1053 ....................................... 6-3 8820-1062 ....................................... 6-4 8820-1065 ................... 13-16, 2-5, 4-5, ................................. 7-1, 9-7, 3-2, 3-3 8820-1066 ....................... 2-1, 4-3, 5-1, ..................................... 5-7, 6-1, 10-20 8820-1067 ........ 2-1, 5-2, 5-3, 9-3, 3-1 8820-1068 ........................ 4-2, 9-3, 8-3 8820-1069 .............................. 13-9, 3-1 8820-1070 .................... 5-7, 9-3, 10-20 8820-1072 .............................. 5-1, 10-7 8820-1073 ................................4-2, 4-3 8820-1096 ....................................... 4-3 8820-1105 ................................4-1, 4-5 8820-1106 ....................................... 7-3 8820-1107 ....................................... 3-2 8820-1110 ....................................... 6-1 8820-1115 ....................................... 2-1 8820-1118 ....................................... 2-1 8820-1120 ....................................... 6-1 8820-1144 ....................................... 2-5 8820-1328 ....................................... 7-2

8820-1532 .................... 13-19, 3-1, 3-2 8820-1533 ................................3-1, 3-2 8820-1534 ................................5-1, 3-1 8820-1535 ....................................... 5-2 8820-1536 .................... 13-16, 4-5, 3-2 8820-1537 ............................ 13-16, 4-5 8820-1538 ....................................... 5-2 8820-1549 ....................................... 5-1 8820-1563 ....................................... 3-1 8820-1564 ....................................... 3-2 8820-1567 ....................................... 3-1 8820-4912 ......................................12-1 8821-1032 ....................................... 8-3 8821-1046 ....................................... 8-4 8821-1047 ....................................... 8-4 8821-1069 ......................................10-7 8821-1117 ............................ 13-24, 2-5 8821-1121 ................. 13-22, 13-24, 2-5 8821-2228 ................................8-2, 8-3 8821-2262 ....................................... 2-5 8821-2321 ................. 13-22, 13-24, 2-5 8822-1701 ....................................... 2-5 8825-1018 ....................................... 7-3 8825-1021 ....................................... 8-3 8826-1009 ....................................... 2-1 8826-1021 ....................................... 8-2 8826-1030 ....................................... 7-1 8830-1090 ....................................... 3-3 8830-1092 ....................................... 2-1 8830-1099 ......................................13-6 8830-1193 ...................... 12-1, 2-1, 3-3 8830-1309 ............................ 13-21, 2-2 8830-1548 ......................................10-7 8830-2128 ......................................12-1 8832-1015 ........... 13-7, 13-21, 2-2, 7-1 8832-1019 ......................................12-1 8832-1039 .................. 13-7, 13-21, 2-2 8832-1047 ....................................... 2-1 8834-1022 ................... 13-16, 4-1, 4-2, ......................................... 4-3, 4-4, 4-5 8834-4901 ......................................12-1 8844-1001 ....................................... 8-3 8850-1004 ................. 13-1, 13-2, 13-3, ................................. 13-20, 13-21, 2-2, ................................. 2-3, 7-4, 9-3, 9-6 8850-1005 ...... 13-1, 4-2, 4-3, 5-1, 3-2 8850-1006 .............. 13-6, 13-11, 13-21, ..................... 13-22, 2-2, 2-5, 4-2, 4-3, ................... 4-4, 5-3, 7-1, 10-10, 10-23 8850-1007 ....................................... 2-1 8850-1008 ................ 13-5, 13-9, 13-19,

JJ

* Complete revision of the index

Starting Serial No. 0144860S Original Issue 9-99

PART NUMBER

PAGE

................................ 4-2, 4-3, 7-1, 9-3, ............................ 9-7, 10-7, 10-23, 3-1 8850-1010 ..................... 13-1, 4-3, 7-2, ......................................... 9-5, 9-7, 9-8 8850-1012 ....................................... 6-1 8850-1016 ............................ 13-16, 4-5 8850-1105 ....................................... 7-3 8850-1106 ................ 4-2, 4-3, 8-3, 3-2 8850-1108 ................ 13-5, 13-9, 13-19, ................................................. 7-2, 9-7 8850-1110 ............ 13-22, 2-5, 7-2, 7-3 8850-1112 ......................................13-7 8850-1116 ................................3-1, 3-2 8850-1305 ................................7-1, 7-2 8850-1404 ....................................... 7-3 8850-1406 ...................... 13-7, 7-2, 8-3 8850-1416 ............................ 13-22, 2-5 8850-1612 ................................2-1, 8-3 8850-1613 .................. 11-1, 13-21, 7-3 8852-1006 ....................................... 9-2 8852-1010 ................ 9-7, 3-1, 3-2, 3-3 8852-1016 ...........13-16, 2-4, 4-5, 6-11 8852-1204 ............................ 12-1, 13-6 8852-1205 ................................5-5, 8-3 8852-1206 .................. 13-6, 13-11, 5-4 8852-1208 ................ 13-22, 13-24, 2-5, ............................. 5-1, 5-7, 8-3, 10-20 8852-1216 ....................................... 2-4 8852-1304 ............ 13-21, 2-2, 5-1, 9-1 8852-1305 ................ 5-4, 5-7, 7-3, 3-2 8852-1306 .................... 13-22, 2-5, 5-1 8852-1308 ....................................... 2-1 8852-1310 ........................ 4-1, 4-5, 3-2 8852-1312 ............................ 13-22, 2-5 8852-1605 ....................................... 2-1 8855-1007 ...................... 13-6, 2-1, 8-3 8855-1009 ................. 13-1, 13-20, 2-1, ......................................... 5-3, 5-4, 8-3 8855-1010 ................... 13-10, 2-1, 5-1, ................................. 5-5, 6-3, 7-1, 8-2 8855-1011 .............. 13-6, 13-10, 13-11, ............................. 13-14, 13-16, 13-22, ......................... 2-1, 2-2, 2-5, 4-4, 4-5, ........................ 5-1, 5-2, 5-3, 6-3, 7-1, .............................. 9-2, 9-8, 8-3, 10-7, ................................ 10-9, 10-12, 10-23 8855-1012 ............................ 13-10, 5-1 8855-1013 ........ 13-8, 13-9, 13-16, 2-1, ........................ 2-5, 4-5, 5-1, 5-2, 5-3, ................................ 5-7, 6-1, 7-1, 9-7, ..................................... 10-20, 3-1, 3-3 1-12

INTRODUCTION Part Number Index

INDEX PART NUMBER

PAGE

PART NUMBER

PAGE

8855-1016 ....................................... 6-1 8855-1105 ....................................... 8-4 8855-1109 .................................... 13-24 8855-1115 ....................................... 6-1 8855-1153 ................. 13-22, 13-24, 2-5 8855-4900 .............................. 12-1, 2-1 8855-4917 .......................... 11-1, 13-21 8856-1002 .............................. 13-6, 8-1 8856-1003 ....................................... 5-2 8856-1004 ........................ 2-1, 4-4, 8-3 8856-1006 ....................................... 5-3 8856-1009 ....................................... 2-1 8856-1105 ........................ 2-1, 8-3, 3-3 8856-1107 .......... 12-1, 13-20, 2-1, 5-1, ....................... 5-3, 5-4, 9-1, 9-6, 10-7 8856-1108 ............. 12-2, 4-3, 5-4, 5-5, ......................................... 5-7, 3-1, 3-2 8856-1109 ................ 13-16, 13-19, 2-1, ................................ 4-5, 5-1, 5-3, 7-3, ...................... 9-2, 9-3, 10-10, 3-1, 3-2 8856-1111 ................ 2-1, 5-7, 7-3, 9-3, ............................. 10-20, 3-1, 3-2, 3-3 8856-1113 .............. 13-7, 4-3, 7-1, 7-2 8856-1119 ....................................... 2-5 8858-1140 ......................................13-6 8858-1323 ................. 13-22, 13-24, 2-5 8859-1012 ....................................... 9-8 8859-1019 ............................ 13-22, 2-5 8859-1032 ................. 13-22, 13-24, 2-5 8859-1104 ............................ 13-22, 2-5 8859-1105 ....................................... 2-5 8859-1202 ................................9-3, 8-4 8859-1204 ........ 13-1, 13-20, 5-3, 6-11, ......................... 9-1, 9-2, 9-3, 9-4, 8-2 8859-1205 .............. 13-6, 13-11, 13-12, ................................ 9-2, 9-4, 9-7, 9-8, ............................... 8-1, 8-2, 8-4, 10-8 8859-1206 ................ 13-11, 13-12, 4-3, ....................................... 9-1, 9-4, 10-8 8859-1207 ................ 13-1, 13-7, 13-11, ............................ 13-12, 5-2, 5-4, 9-1, ........................................ 9-5, 9-6, 9-7, ..................................... 9-8, 8-4, 10-10 8859-1209 ................... 13-11, 9-1, 9-3, ............................................. 9-6, 10-10 8859-1210 .............................. 9-1, 10-9 8863-1301 .............................. 13-7, 7-2 8863-1302 ....................................... 7-2 8863-1310 ....................................... 3-2 8863-1318 ....................................... 7-3 8863-1479 ....................................... 7-1

8863-1509 ....................................... 3-3 8864-1057 ....................................... 3-3 8864-1401 ....................................... 2-1 8866-1011 ......................................13-9 8866-1013 ............ 13-16, 4-3, 4-4, 4-5 8866-1016 ....................................... 4-4 8866-1065 ......................................13-9 8866-1113 ......................................13-9 8866-1118 ....................................... 5-4 8866-1180 ....................................... 4-4 8866-1206 ....................................... 9-1 8866-1245 ....................................... 9-2 8866-1305 .............................. 6-11, 8-1 8866-1306 .................................... 13-20 8866-1342 ....................................... 8-2 8866-1364 ....................................... 9-2 8866-1365 .............................. 13-5, 9-2 8866-1366 ....................................... 9-1 8866-1367 ....................................... 9-1 8866-1385 ......................................13-5 8866-2003 ................................9-3, 8-4 8866-2005 ........... 13-1, 13-20, 9-2, 8-2 8866-2006 ................ 9-2, 9-4, 9-8, 8-4 8866-2007 ....................................... 9-4 8866-2008 ................... 13-1, 13-7, 9-5, ......................................... 9-6, 9-7, 9-8 8866-2010 .................... 9-1, 9-3, 10-10 8866-2011 ....................................... 9-1 8866-2018 ................................8-1, 8-2 8866-2019 ....................................... 4-3 8866-2020 ................................9-7, 8-4 8866-2021 ....................................... 9-7 8866-2022 ...................... 13-7, 9-5, 9-7 8866-2023 ....................................... 8-4 8866-2024 ....................................... 9-1 8866-2025 ....................................... 9-6 8866-2026 ....................................... 9-1 8866-2027 ....................................... 9-1 8866-2028 ....................................... 9-1 8866-2035 ............................ 13-20, 9-4 8866-2036 ........................ 13-11, 13-12 8866-2038 ...................... 13-1, 9-5, 9-6 8866-2060 ........................ 13-11, 13-12 8866-2061 .................................... 13-11 8866-2064 ................ 13-1, 13-20, 6-11, ......................................... 9-2, 9-3, 8-2 8866-2065 .............. 13-6, 13-11, 13-12, ......................................... 9-4, 8-2, 8-4 8866-2067 ................ 13-11, 13-12, 5-2, ..................................... 5-4, 9-6, 10-10 8866-2069 ................................9-1, 9-3

JJ

* Complete revision of the index

Starting Serial No. 0144860S Original Issue 9-99

PART NUMBER

PAGE

8866-2070 ....................................... 9-1 8866-2085 ....... 13-6, 13-11, 13-12, 8-4 8866-2105 ................ 13-1, 13-20, 6-11, ................................. 9-2, 9-3, 8-1, 8-2 8866-2106 ...................... 13-9, 9-2, 8-2 8866-2107 ...... 13-7, 4-3, 9-2, 9-5, 9-7 8866-2108 .............. 13-1, 9-5, 9-6, 8-4 8866-2110 ................................9-1, 9-3 8866-2119 ....................................... 9-3 8866-2120 ....................................... 8-4 8866-2124 ....................................... 9-1 8866-2174 ......................................13-1 8866-2180 ......................................10-9 8866-2224 ....................................... 9-2 8866-2225 ................................9-1, 9-2 8866-2239 .................... 13-20, 9-2, 8-2 8866-2240 .............................. 13-9, 8-4 8867-1001 ................ 13-11, 13-22, 2-4, ........................................ 2-5, 4-2, 4-3, ................................... 10-6, 10-23, 3-2 8867-1008 ................ 13-6, 13-7, 13-22, ....................... 6-10, 7-1, 7-2, 8-3, 3-3 8867-1022 ................ 13-16, 13-22, 2-5, ............................................... 4-5, 10-6 8867-1027 .................... 9-3, 10-1, 10-3 8867-1033 ................ 13-15, 13-17, 2-5, ............................ 9-7, 9-8, 10-1, 10-3, ............................................. 10-4, 10-5 8869-1345 .............................. 11-3, 5-2 8870-1023 ....................................... 5-5 8871-1102 ....................................... 5-2 8871-1210 ....................................... 5-5 8871-1212 ....................................... 5-7 8871-1255 ............................ 5-7, 10-20 8871-1280 ............................ 13-22, 2-5 8871-1282 ....................................... 8-4 8871-1284 .................................... 13-11 8871-1381 ................................5-2, 9-1 8871-1383 ...................... 11-3, 2-3, 5-2 8871-2231 .............................. 11-3, 5-2 8871-2304 .................................... 13-19 8874-3000 ....................................... 6-1 8874-3003 ................................9-1, 8-4 8874-3036 ....................................... 9-1 8874-3041 ....................................... 6-1 8874-3042 ....................................... 9-1 8874-3055 ....................................... 6-1 8882-1003 ....................................... 6-1 8882-1004 ...................... 13-7, 7-2, 8-3 8998-1036 .............................. 11-3, 5-3 9000-7393 ......................................13-7 1-13

INTRODUCTION Part Number Index

INDEX PART NUMBER

PAGE

PART NUMBER

PAGE

9002-0247 ....................................... 2-5 9002-0397 ....................................... 7-4 9002-1552 .............................. 13-7, 7-2 9002-1584 ....................................... 7-3 9002-1608 ....................................... 3-2 9002-1705 ......................................13-6 9002-2043 .............................. 13-7, 9-7 9002-2045 ....................................... 9-1 9002-2218 ......................................6-10 9002-2234 ....................................... 2-5 9002-2280 .................................... 13-13 9002-3246 .................................... 10-18 9002-6024 ......................................13-2 9002-6155 ......................................10-9 9002-6491 .............................. 12-2, 3-1 9002-6965 ....................................... 4-3 9002-7178 ....................................... 8-1 9002-7180 ......... 13-5, 13-9, 13-19, 9-7 9002-7187 ........ 11-1, 13-1, 13-6, 13-7, ............................. 13-11, 5-3, 9-3, 8-1 9002-7214 .................. 13-3, 13-21, 2-2 9002-7267 ....................................... 6-3 9002-7315 .......................... 13-2, 13-21 9002-7316 ......................................13-3 9002-7319 ........... 13-2, 13-21, 2-2, 7-1 9002-7469 ....................................... 5-1 9002-7470 ....................................... 2-5 9002-7475 ....................................... 2-4 9002-7485 ....................................... 9-3 9002-7685 ....................................... 7-3 9002-7713 ....................................... 5-5 9002-7720 ....................................... 6-1 9002-7736 .................................... 10-16 9002-7906 ....................................... 9-3 9002-7908 ....................................... 7-3 9002-7913 ....................................... 9-4 9002-7987 ...................... 13-7, 7-2, 8-3 9002-8225 ................................5-2, 9-3 9002-8482 ................................9-1, 9-2 9002-8499 ....................................... 9-4 9002-8641 ....................................... 6-4 9002-8660 ....................................... 7-3 9002-8662 .............. 13-7, 7-1, 7-2, 8-3 9002-8674 ....................................... 5-7 9002-8682 ....................................... 5-6 9002-8695 ....................................... 7-1 9002-8720 ....................................... 9-1 9002-8750 ....................................... 6-1 9002-8935 ................ 2-4, 9-6, 9-8, 3-1 9002-8946 ....................................... 7-3 9002-8956 ......................................13-7

9002-8958 ......................................13-7 9002-8959 ....................................... 9-3 9002-8965 ................................3-1, 3-2 9002-8968 ......................................13-7 9002-8977 ....................................... 7-3 9002-8978 ......................................13-7 9002-8990 ....................................... 4-3 9002-9935 ....................................... 4-3 9002-9938 ......................................13-7 9002-9939 ....................................... 9-7 9015-3001 ................... 13-16, 4-1, 4-2, ......................................... 4-3, 4-4, 4-5 9020-0003 ................................4-1, 4-5 9020-0171 ......................................13-3 9020-0253 ....................................... 3-2 9020-0266 ....................................... 7-4 9020-0290 .............. 13-7, 7-1, 7-2, 8-3 9020-0299 ....................................... 7-1 9020-0313 ......... 13-5, 13-9, 13-19, 9-7 9020-0339 ......................................6-15 9020-0349 ......................................13-2 9020-0352 ......................................13-3 9020-0382 ......................................11-2 9020-0406 ....................................... 7-2 9020-0434 ......................................11-1 9020-0440 ......................................6-13 9020-0445 .............................. 12-2, 3-1 9020-0481 ....................................... 9-1 9020-0482 ....................................... 9-3 9020-0483 ....................................... 9-5 9020-0506 .................................... 13-21 9020-0561 ......................................6-15 9020-0602 .............................. 13-8, 4-2 9020-0638 ....................................... 7-2 9020-0679 ....................................... 2-3 9020-0680 ............................ 13-21, 2-2 9020-0685 ......................................13-3 9020-0688 .............................. 12-2, 3-1 9020-0755 .............................. 13-2, 2-2 9020-0772 ......................................6-15 9020-0774 .............................. 13-7, 7-1 9020-0795 ....................................... 7-3 9020-0807 ....................................... 5-6 9020-0811 .................... 11-2, 11-3, 5-2 9020-1058 ......................................6-10 9020-1346 ....................................... 7-4 9020-1347 ....................................... 7-4 9020-1348 ....................................... 7-4 9020-1349 ....................................... 7-4 9020-1350 ....................................... 7-4 9020-1414 ....................................... 5-6

JJ

* Complete revision of the index

Starting Serial No. 0144860S Original Issue 9-99

PART NUMBER

PAGE

9020-1439 ......................................6-15 9020-1441 ......................................6-15 9020-1443 ......................................13-9 9020-1452 ......................................6-15 9020-1562 ....................................... 8-3 9020-1615 ......................................6-15 9020-1762 ......................................6-15 9020-1766 ......................................6-15 9020-1918 ............................ 13-22, 2-5 9020-2141 ......................................6-15 9020-2230 ....................................... 7-4 9020-2303 .............................. 13-3, 6-1 9020-2327 ....................................... 9-3 9020-2343 ................................2-5, 9-3 9020-2361 .............................. 13-7, 7-2 9020-2371 .................................... 10-16 9020-2372 .................................... 10-16 9020-2376 .................................... 10-16 9020-2377 .................................... 10-16 9020-2378 .................................... 10-16 9020-2379 .................................... 10-16 9020-2381 .................................... 10-16 9020-2382 .................................... 10-16 9020-2389 .................................... 10-16 9020-2390 .................................... 10-16 9020-2391 .................................... 10-16 9020-2392 .................................... 10-16 9020-2393 .................................... 10-16 9020-2435 .................................... 10-16 9020-2500 ......................................6-16 9020-2501 ......................................6-16 9020-2886 ......................................11-3 9020-2926 ....................................... 9-4 9020-3039 ....................................... 3-2 9020-3040 ....................................... 3-2 9020-3115 ....................................... 6-9 9020-3374 ....................................... 6-1 9020-3376 .......................... 13-2, 13-21 9020-3437 .................................... 10-25 9020-3438 .................................... 10-25 9020-3439 .................................... 10-25 9020-3440 .................................... 10-25 9020-3502 ................................7-1, 7-2 9020-3506 ....................................... 9-3 9020-3627 ............................ 13-21, 2-2 9020-3840 ............................ 13-21, 2-2 9020-3959 ................................2-1, 3-1 9020-4007 ....................................... 4-5 9020-4244 .............. 13-9, 13-16, 13-19, ......................................... 4-3, 4-4, 4-5 9020-4245 .............. 13-9, 13-16, 13-19, 1-14

INTRODUCTION Part Number Index Starting Serial No. 0144860S Original Issue 9-99

INDEX PART NUMBER

PAGE

PART NUMBER

PAGE

.................................................4-3, 4-5 9020-4730 ....................................... 6-4 9020-4731 ....................................... 6-4 9020-4732 ........................ 5-1, 5-2, 6-4 9020-4733 ....................................... 6-4 9020-4734 ....................................... 6-4 9020-4735 ....................................... 6-4 9020-4737 ....................................... 6-4 9020-4738 ....................................... 6-4 9020-4740 ....................................... 6-4 9020-4741 ....................................... 6-4 9020-4744 ....................................... 6-4 9020-4748 ....................................... 6-4 9020-4749 ....................................... 6-4 9020-4755 ....................................... 6-2 9020-4756 ....................................... 6-2 9020-4767 ....................................... 6-2 9020-4779 ....................................... 6-2 9020-4784 ....................................... 6-2 9020-4787 ....................................... 6-4 9020-4788 ....................................... 6-4 9020-4790 ....................................... 6-4 9020-4793 ....................................... 6-4 9020-4798 ................................6-3, 6-6 9020-4799 ....................................... 6-3 9020-4800 ....................................... 6-3 9020-4802 ....................................... 6-3 9020-4804 ....................................... 6-3 9020-4806 ....................................... 6-3 9020-4807 ....................................... 6-3 9020-4809 ....................................... 6-3 9020-4817 ........................ 6-3, 6-5, 6-6 9020-4820 ....................................... 6-8 9020-4823 ....................................... 6-3 9020-4824 ....................................... 6-3 9020-4829 ....................................... 6-6 9020-4831 ....................................... 6-6 9020-4842 ....................................... 6-6 9020-4855 ....................................... 6-5 9020-4862 ....................................... 6-6 9020-4935 ................................6-5, 6-7 9020-4938 ....................................... 6-7 9020-4939 ................................6-6, 6-7 9020-4944 ................................6-5, 6-7 9020-4957 ....................................... 6-9 9020-4959 ....................................... 6-9 9020-4964 ....................................... 6-9 9020-4966 ....................................... 6-9 9020-4968 ....................................... 6-9 9020-4969 ....................................... 6-9 9020-4973 ......................................11-3

9020-4980 ....................................... 6-9 9020-4981 ....................................... 6-9 9020-4983 ....................................... 6-9 9020-4984 ....................................... 6-9 9020-4986 ....................................... 6-9 9020-4990 ....................................... 6-8 9020-4992 ....................................... 6-8 9020-5002 ....................................... 5-3 9020-5031 ....................................... 5-1 9020-5032 ....................................... 5-1 9020-5047 ....................................... 6-4 9020-5056 ....................................... 6-8 9020-5057 ....................................... 6-8 9020-5058 ....................................... 6-9 9020-5121 ....................................... 4-3 9020-5205 .............................. 11-3, 5-3 9020-5222 .................................... 10-20 9020-5223 ....................................... 5-7 9020-5497 ................................3-1, 3-2 9020-5533 .............................. 13-7, 7-2 9020-5534 ....................................... 7-2 9020-5542 ....................................... 7-1 9020-5558 ....................................... 7-2 9020-5580 ....................................... 7-2 9020-5663 ................................5-5, 5-6 9020-5685 ......................................11-1 9020-5686 ......................................11-1 9020-5687 ......................................11-1 9020-5688 ............................ 11-1, 11-3 9020-5716 .................................... 10-16 9020-5730 ....................................... 2-1 9020-5731 ....................................... 2-3 9020-5746 ....................................... 2-1 9020-5759 ....................................... 7-2 9020-5765 ....................................... 7-2 9020-5776 ....................................... 9-2 9020-5783 ....................................... 9-1 9020-5792 ................................9-1, 9-6 9020-5793 ....................................... 9-2 9020-5846 ....................................... 2-2 9020-5870 ................ 13-16, 13-19, 4-5, .................................................3-1, 3-2 9020-5886 ............................ 13-21, 2-2 9020-5888 ............................ 13-21, 2-2 9020-5891 .............................. 2-4, 6-11 9020-5918 ....................................... 5-4 9020-5973 ....................................... 7-1 9020-6003 ....................................... 9-4 9020-6016 ......................................13-2 9020-6017 ....................................... 2-2 9020-6018 ....................................... 2-2

JJ

* Complete revision of the index

PART NUMBER

9020-6019 9020-6023 9020-6024 9020-6025 9020-6046 9020-6100 9020-6124 9020-6131 9020-6132 9020-6133 9020-6134 9020-6169 9020-6170 9020-6194 9020-6196 9020-6200 9020-6262 9020-6312 9020-6374 9020-6377 9020-6378 9020-6379 9020-6382 9020-6385 9020-6386 9020-6394 9020-6395 9020-6396 9020-6403 9020-6413 9020-6415 9020-6417 9020-6418 9020-6419 9020-6420 9020-6421 9020-6422 9020-6423 9020-6427 9020-6428 9020-6429 9020-6430 9020-6431 9020-6544 9020-6545 9020-6546 9020-6548 9020-6549 9020-6550 9020-6552 9020-6553

PAGE

.............................. 13-2, 2-2 .................. 13-2, 13-21, 2-2 ......................................13-2 .............................. 13-2, 2-2 ........................ 4-2, 4-3, 3-2 ....................................... 2-2 .............................. 11-3, 5-2 ....................................... 2-3 ......................................13-3 .............................. 13-3, 2-3 ............................ 13-21, 2-3 .................................... 13-21 .................................... 13-21 .............................. 13-1, 2-1 ....................................... 2-1 ....................................... 2-1 ........................ 5-1, 5-2, 5-6 ......................................13-2 ......................................13-2 ....................................... 6-4 ....................................... 6-2 ....................................... 6-2 ....................................... 6-4 ....................................... 6-2 ....................................... 6-2 ....................................... 6-6 ....................................... 6-6 ....................................... 6-6 ....................................... 6-7 ......................................10-7 ......................................10-7 ......................................10-7 ......................................10-7 ......................................10-7 ......................................10-7 ......................................10-7 ............................ 10-7, 10-9 ............................ 10-7, 10-9 ......................................10-7 ......................................10-7 ......................................10-7 ......................................10-7 ......................................10-7 ......................................6-10 ......................................6-10 ......................................6-10 ......................................10-8 ......................................10-8 ......................................10-8 ......................................10-8 ......................................10-8 1-15

INTRODUCTION Part Number Index Starting Serial No. 0144860S Original Issue 9-99

INDEX PART NUMBER

PAGE

PART NUMBER

PAGE

9020-6554 ......................................10-8 9020-6555 ......................................10-8 9020-6556 ......................................10-8 9020-6557 ......................................10-8 9020-6558 ......................................10-8 9020-6559 ......................................10-8 9020-6560 ......................................10-8 9020-6561 ......................................10-8 9020-6562 ......................................10-8 9020-6564 ......................................10-8 9020-6567 ....................................... 7-4 9020-6606 ....................................... 5-6 9020-6613 ....................................... 2-2 9020-6737 .............................. 9-1, 10-9 9020-6739 ..................... 11-3, 5-3, 9-1, ............................................. 9-2, 10-11 9020-6748 ............................ 9-2, 10-16 9020-6750 ....................................... 9-3 9020-6762 ................................7-4, 9-4 9020-6846 ....................................... 2-5 9020-6847 ....................................... 9-8 9020-6859 ....................................... 7-1 9020-6861 ................................7-1, 7-2 9020-6886 ....................................... 3-2 9020-6887 ....................................... 3-2 9020-6888 ......... 13-5, 13-9, 13-19, 9-7 9020-6892 ................ 9-5, 9-7, 3-1, 3-2 9020-7029 ....................................... 3-1 9020-7030 ................................3-1, 3-2 9020-7041 ......... 13-5, 13-9, 13-19, 9-7 9020-7043 ....................................... 3-2 9020-7046 ........................ 9-7, 3-2, 3-3 9020-7215 ....................................... 3-2 9020-7219 ....................................... 6-1 9020-7256 ....................................... 6-1 9020-7257 ....................................... 6-1 9020-7258 ....................................... 6-1 9020-7290 ....................................... 9-3 9020-7302 ....................................... 3-2 9020-7352 ........................ 2-4, 9-6, 3-1 9020-7360 ....................................... 8-4 9020-7365 ....................................... 9-2 9020-7372 ....................................... 9-3 9020-7386 ....................................... 9-7 9020-7458 ....................................... 2-1 9020-7463 ............................ 13-19, 9-7 9020-7488 ......................................12-1 9020-7497 ...................... 11-3, 5-1, 5-3 9020-7599 ....................................... 9-2 9020-7622 ....................................... 5-4 9020-7630 ......................................11-3

9020-7690 9020-7710 9020-7717 9020-7719 9020-7727 9020-7728 9020-7729 9020-7730 9020-7790 9020-7801 9020-7842 9020-7872 9020-7878 9020-7879 9020-7880 9020-7881 9020-7882 9020-7884 9020-7902 9020-8066 9020-8067 9020-8071 9020-8072 9020-8136 9020-8137 9020-8139 9020-8140 9020-8141 9020-8142 9020-8143 9020-8144 9020-8145 9020-8146 9020-8147 9020-8148 9020-8149 9020-8150 9020-8151 9020-8152 9020-8153 9020-8154 9020-8155 9020-8156 9020-8157 9020-8158 9020-8159 9020-8160 9020-8161 9020-8162 9020-8163 9020-8164

JJ

* Complete revision of the index

....................................... 9-1 ....................................... 3-2 ......................................11-3 .................. 11-3, 13-20, 9-1 ....................................... 9-8 ....................................... 9-8 ....................................... 9-8 ....................................... 9-8 ....................................... 4-2 ....................................... 7-3 ....................................... 8-2 ................................6-9, 9-1 ............................ 4-3, 10-23 ............................ 4-3, 10-24 ....................................... 4-3 ....................................... 4-3 .............................. 13-9, 4-3 ................................4-2, 4-3 ....................................... 3-3 .................................... 10-11 .................................... 10-11 .................................... 10-11 .................................... 10-11 ......................................10-7 ......................................10-9 ......................................10-9 ......................................10-9 ......................................10-9 .................................... 10-23 .................................... 10-23 .................................... 10-23 .................................... 10-23 .................................... 10-23 .................................... 10-23 .......................... 10-9, 10-23 .................................... 10-23 .................................... 10-23 .................................... 10-23 .................................... 10-23 .................................... 10-23 .................................... 10-23 .................................... 10-23 .................................... 10-23 .................................... 10-23 .................................... 10-23 .................................... 10-23 .................................... 10-23 .................................... 10-23 .................................... 10-23 .................................... 10-23 .................................... 10-23

PART NUMBER

9020-8165 9020-8166 9020-8167 9020-8168 9020-8169 9020-8170 9020-8171 9020-8172 9020-8173 9020-8174 9020-8175 9020-8176 9020-8177 9020-8178 9020-8179 9020-8180 9020-8181 9020-8182 9020-8183 9020-8184 9020-8185 9020-8186 9020-8187 9020-8188 9020-8189 9020-8190 9020-8193 9020-8194 9020-8196 9020-8197 9020-8198 9020-8203 9020-8204 9020-8205 9020-8206 9020-8207 9020-8208 9020-8209 9020-8210 9020-8211 9020-8212 9040-0543 9040-0654 9040-0706 9040-2427 9040-2477 9040-2478 9040-2642 9040-2827 9040-2875 9040-2876

PAGE

.................................... 10-23 .................................... 10-23 .................................... 10-23 .................................... 10-23 .................................... 10-23 .................................... 10-23 .................................... 10-23 .................................... 10-23 .................................... 10-23 .................................... 10-23 .................................... 10-23 .................................... 10-23 .................................... 10-23 .................................... 10-23 .................................... 10-23 .................................... 10-23 .................................... 10-23 .................................... 10-23 .................................... 10-23 .................................... 10-23 .................................... 10-23 .................................... 10-23 .................................... 10-23 .................................... 10-23 .................................... 10-23 .................................... 10-23 .................................... 10-16 .................................... 10-16 .................................... 10-16 .................................... 10-16 .................................... 10-16 .................................... 10-24 .................................... 10-24 .................................... 10-24 .................................... 10-24 .................................... 10-24 .................................... 10-24 .................................... 10-24 .................................... 10-24 .................................... 10-24 .................................... 10-24 ....................................... 7-2 .............................. 11-3, 5-7 ......................................13-3 .............................. 11-3, 5-3 ....................................... 4-1 ....................................... 4-1 ....................................... 6-1 ....................................... 5-7 ....................................... 9-5 ....................................... 9-8 1-16

INTRODUCTION Part Number Index

INDEX PART NUMBER

9040-2903 9040-2948 9040-3025 9040-3032 9040-3033 9040-3034 9040-3035 9040-3036 9040-3056 9040-3082 9040-3109 9040-3203 9040-3212 9040-3249 9040-3349 9040-3350 9040-3352 9040-3396 9040-3406 9040-3419 9040-3432 9040-3437 9041-0229 9041-0294 9041-0295 9045-1047 9045-3006 9045-3007 9045-3016 9045-5007 9045-5008 9045-5011 9045-5012 9045-5035 9045-5037 9045-5049 9045-6002 9055-5020 9060-0097 9060-0267 9060-0273 9060-0274 9060-1762 9060-2040 9060-2638 9060-2706 9060-2838 9060-2842 9060-2885 9060-2904 9060-2905

JJ

PAGE

....................................... 7-1 ................................4-2, 4-3 ......................................13-2 ....................................... 2-2 ....................................... 2-2 ....................................... 2-2 ....................................... 2-2 ....................................... 2-2 ....................................... 4-3 ............................ 13-21, 2-2 ......................................13-2 ....................................... 3-2 ................................9-6, 3-1 ......... 13-5, 13-9, 13-19, 9-7 ....................................... 6-1 ....................................... 3-2 ................................2-1, 3-1 ......................................13-7 ....................................... 7-1 .................................... 10-20 ......................................11-2 ................................4-2, 4-3 ....................................... 2-2 .................................... 10-20 .................................... 10-20 ................................4-2, 4-3 ....................................... 4-4 ....................................... 4-4 ....................................... 4-3 ....................................... 4-1 ....................................... 4-1 ....................................... 4-2 ....................................... 4-3 ....................................... 4-4 ....................................... 4-4 ....................................... 4-1 ....................................... 4-4 ....................................... 4-1 ....................................... 6-1 ....................................... 7-4 ....................................... 7-4 ....................................... 7-4 ....................................... 9-2 ......................................6-15 ......................................6-15 ............................ 4-3, 10-25 ....................................... 3-2 ....................................... 3-1 ....................................... 2-1 ................................4-2, 4-3 ................................4-2, 4-3

PART NUMBER

9080-1213 9080-1238 9080-1303 9080-1314 9080-1315 9080-1349 9080-1353 9100-3016 9100-3018 9100-3020 9100-3030 9100-3031 9100-3039 9100-3040 9100-3044 9100-3052 9100-3053 9100-3186 9100-4021 9100-6016 9100-6017 9102-1009 9102-3006 9103-1007 9103-1009 9103-1013 9103-1014 9103-1041 9103-1042 9103-1045 9103-1067 9103-1069 9103-1075 9103-1079 9103-1086 9103-1087 9103-1088 9103-1096 9103-1111 9103-1136 9103-1140 9103-1141 9103-1152 9103-1154 9103-1163 9103-1194 9103-1197 9103-1233 9103-1234 9103-1235 9103-1236

PAGE

....................................... 7-1 ............................ 13-21, 2-2 ....................................... 2-4 ....................................... 4-1 ....................................... 4-1 ....................................... 3-2 ................................4-2, 4-3 ......................................12-2 ......................................12-2 ......................................12-2 ......................................12-1 ......................................12-2 ......................................12-1 ......................................12-1 ......................................12-1 ......................................12-1 .................................... 13-21 ....................................... 5-7 ......................................6-18 ....................................... 5-4 ....................................... 5-4 ......................................13-9 .................................... 13-11 ......................................13-9 ....................................... 2-5 ....................................... 7-1 .............................. 2-4, 6-11 ................................5-1, 9-1 ....................................... 5-5 ....................................... 5-1 ....................................... 2-1 .................................... 13-19 ....................................... 2-1 ....................................... 5-2 ....................................... 9-3 ....................................... 7-3 ....................................... 7-3 ....................................... 2-4 ....................................... 3-2 ................................3-2, 3-3 .................................... 13-11 .................................... 13-11 ....................................... 5-1 ....................................... 5-5 ............................ 13-11, 3-1 ......................................6-10 .............................. 11-3, 5-2 ....................................... 3-2 ....................................... 3-1 ................................3-1, 3-2 ................ 13-16, 13-19, 4-5,

* Complete revision of the index

Starting Serial No. 0144860S Original Issue 9-99

PART NUMBER

PAGE

................................................. 3-1, 3-2 9103-1237 ................................3-1, 3-2 9103-1243 ....................................... 2-4 9103-1260 ....................................... 2-1 9103-1261 ....................................... 2-1 9103-1277 ......................................13-4 9103-1278 ......................................13-4 9103-1363 ....................................... 2-1 9103-1365 ....................................... 2-1 9103-1371 ....................................... 3-1 9103-1373 ....................................... 3-2 9103-1374 ....................................... 3-2 9103-1388 ....................................... 7-3 9103-1389 ....................................... 3-1 9103-1395 ....................................... 5-1 9103-1404 ....................................... 5-1 9103-1439 ....................................... 2-1 9103-1440 ....................................... 2-5 9103-1445 ....................................... 3-2 9103-1456 ....................................... 2-1 9103-1457 ....................................... 2-1 9103-1463 ....................................... 7-1 9103-1464 ......................................13-7 9103-1465 ......................................13-7 9103-1470 ....................................... 7-1 9103-1486 .................................... 13-21 9103-1490 .................................... 13-21 9103-1494 .................................... 13-21 9103-1507 .................................... 13-21 9103-1521 .................................... 13-21 9103-1530 .................................... 13-21 9103-3011 ......................................12-1 9103-3018 ......................................12-2 9103-3023 ......................................12-2 9103-3028 ................................5-5, 5-6 9103-3029 ....................................... 2-1 9103-3032 ................................9-7, 8-1 9103-3038 ....................................... 3-3 9103-3040 ......................................10-9 9103-3042 ............................ 11-2, 11-3 9103-3043 ....................................... 9-8 9103-3049 ....................................... 5-2 9103-3050 ....................................... 9-2 9103-3053 ................................4-5, 5-1 9103-3054 ....................................... 5-7 9103-3055 ....................................... 5-5 9103-3056 ....................................... 5-5 9103-3058 ........................................ 5-5 9103-3059 ........................................ 5-5 9103-3060 ........................................ 5-5 9103-3061 ........................................ 5-4 1-17

INTRODUCTION Part Number Index

INDEX PART NUMBER

9103-3062 9103-3063 9103-3069 9103-3073 9103-3074 9103-3077 9103-3079 9103-3084 9103-3086 9103-3089 9103-3096 9103-3097 9103-3100 9103-3102 9103-3104 9103-3111 9103-3112 9103-3125 9103-3127 9103-3128 9103-3131 9103-3132 9103-3133 9103-3134 9103-3136 9103-3137 9103-3138 9103-3139 9103-3140 9103-3141 9103-3142 9103-3144 9103-3161 9103-3168 9103-3184 9103-3185 9103-3186 9103-3187 9103-3188 9103-3189 9103-3190 9103-3196 9103-3198 9103-3199 9103-3200 9103-3201 9103-3202 9103-3214 9103-3218 9103-3224 9103-3226

JJ

PAGE

........................................ 5-4 ........................................ 5-4 ........................................ 9-1 ........................................ 9-1 ........................................ 5-1 ........................................ 2-1 ............................... 11-3, 5-3 ....................................... 11-1 ............................. 11-2, 11-3 ....................................... 12-1 ..................... 9-2, 8-2, 10-13 ............ 11-3, 9-1, 9-2, 10-19 ........................................ 9-1 ............................... 12-1, 2-1 ....................................... 6-15 ....................................... 11-1 ....................................... 11-1 ........................................ 9-1 ..................................... 13-13 ........................................ 8-4 ................................. 5-3, 5-7 ........................................ 5-4 ........................................ 5-1 ........................................ 5-1 ................................. 5-1, 5-2 ........................................ 5-4 ............................. 13-11, 9-1 ....................................... 11-3 ..................................... 13-11 ..................................... 13-11 ........................................ 9-1 ..................................... 13-12 ....................................... 13-9 ....................................... 13-7 ................................. 3-1, 3-2 ........................................ 3-1 ............. 13-19, 4-5, 3-1, 3-2 ........................................ 3-2 ........................................ 3-1 ........................................ 3-1 ................................. 3-1, 3-2 ........................... 13-9, 13-10 ..................................... 13-11 ..................................... 13-11 ..................................... 13-11 ..................................... 13-11 ....................................... 11-3 ....................................... 2-1 ....................................... 12-2 ........................................ 9-8 ..................... 5-3, 9-1, 10-14

PART NUMBER

9103-3230 9103-3234 9103-3239 9103-3240 9103-3246 9103-3247 9103-3248 9103-3250 9103-3251 9103-3252 9103-3254 9103-3255 9103-3256 9103-3257 9103-3258 9103-3268 9103-3270 9103-3277 9103-3279 9103-3281 9103-3282 9103-3283 9103-3296 9103-3304 9103-3310 9103-3317 9103-3318 9103-3319 9103-3320 9103-3323 9103-3329 9103-3359 9103-3361 9103-3362 9103-3367 9103-3368 9103-3369 9103-3371 9103-3373 9103-3374 9103-3378 9103-3381 9103-3382 9103-3383 9103-3387 9103-3390 9103-3391 9103-3392 9103-3393 9103-3394 9103-3395

PAGE

.......................................13-9 ....................... 11-3, 5-1, 5-2 .......................................13-7 ............... 9-1, 9-2, 9-4, 10-8 .................................5-1, 5-2 .......................................11-1 ........................................ 5-1 .......................................13-4 .......................................13-4 .......................................13-4 ........................................ 5-4 .......................................12-1 ........................................ 5-1 ........................................ 9-1 .................................5-1, 5-2 ........................................ 5-1 .......................................11-3 .......................................12-1 .......................................12-1 ........................................ 7-3 ............................... 11-1, 6-1 ....................... 11-3, 5-2, 6-1 ....................... 9-1, 9-7, 10-7 .......................................10-4 ........................................ 7-1 .......................................11-1 ......................... 10-18, 10-20 .................................5-2, 6-1 .......................................12-1 ............................... 11-3, 5-1 ........................................ 5-1 .......................................6-11 .......................................6-15 .......................................12-1 .......................................10-5 .......................................10-2 ............................... 9-7, 10-3 .......................................10-1 .......................................6-11 .......................................6-11 ............................. 8-2, 10-22 ........................................ 5-1 .......................................6-16 .......................................11-1 .......................................13-7 .......................................6-10 .......................................13-7 .......................................12-2 .......................................12-2 .......................................13-7 .......................................12-1

* Complete revision of the index

Starting Serial No. 0144860S Original Issue 9-99

PART NUMBER

PAGE

9103-3396 ....................................... 12-1 9103-3399 ........................................ 4-4 9103-3407 ........................................ 5-3 9103-3416 ............................... 11-1, 8-2 9103-3417 ....................................... 13-7 9103-3418 ....................................... 12-1 9103-3425 ....................................... 13-7 9103-3430 ............................. 10-1, 10-3 9103-3431 ....................................... 12-1 9103-3439 ........................................ 8-3 9103-3444 ............................. 13-22, 2-5 9103-3445 ............................. 13-22, 2-5 9103-3459 ..................................... 13-16 9103-3464 ............................. 13-21, 2-2 9103-3465 ............................. 13-21, 2-2 9103-3467 ....................................... 6-15 9103-3478 ....................................... 10-6 9103-3481 ........................................ 9-3 9103-3482 ..................................... 10-26 9103-3483 ..................................... 13-20 9103-3485 ........................................ 2-1 9103-3487 ..................................... 13-20 9103-3488 ..................................... 13-20 9103-3499 ..................................... 13-23 9103-3504 ....................................... 6-16 9103-4005 ................................. 5-1, 5-2 9103-4006 ................................. 5-1, 5-2 9103-4007 ..................................... 10-18 9103-4008 ..................................... 10-18 9103-4009 ..................................... 10-18 9103-4010 ..................................... 10-18 9103-4011 ..................................... 10-19 9103-4012 ..................................... 10-19 9103-4013 ..................................... 10-19 9103-4014 ..................................... 10-19 9103-4015 ..................................... 10-19 9103-4016 ..................................... 10-19 9103-4017 ..................................... 10-19 9103-4018 ............................. 8-2, 10-13 9103-4033 ........................................ 2-2 9103-4058 ..................................... 10-15 9103-4059 ..................................... 10-15 9103-4062 ..................................... 10-15 9103-4063 ..................................... 10-15 9103-4070 ....................................... 10-7 9103-4072 ....................................... 10-7 9103-4074 ....................................... 10-7 9103-4098 ....................................... 2-3 9103-4102 ......................................10-7 9103-4104 ......................................10-7 9103-4107 .................................... 13-14 1-18

INTRODUCTION Part Number Index Starting Serial No. 0144860S Original Issue 9-99

INDEX PART NUMBER

9103-4109 9103-4110 9103-4111 9103-4112 9103-4113 9103-4114 9103-4115 9103-4116 9103-4117 9103-4118 9103-4119 9103-4120 9103-4121 9103-4124 9103-4125 9103-4126 9103-4127 9103-4128 9103-4129 9103-4130 9103-4131 9103-4132 9103-4133 9103-4134 9103-4135 9103-4159 9103-4160 9103-4161 9103-4162 9103-4164 9103-4165 9103-4166 9103-4167 9103-4168 9103-4169 9103-4170 9103-4171 9103-4172 9103-4173 9103-4174 9103-4175 9103-4176 9103-4177 9103-4178 9103-4179 9103-4180 9103-4181 9103-4182 9103-4183 9103-4184 9103-4185

JJ

PAGE

.................................... 13-14 .................................... 10-12 .................................... 13-14 ........................ 13-14, 10-12 ........................ 13-14, 10-12 ........................ 13-14, 10-12 ........................ 13-14, 10-12 ........................ 13-14, 10-12 ........................ 13-14, 10-12 .................................... 13-14 .................................... 13-14 .................................... 13-14 .................................... 13-14 .................................... 13-12 .................................... 13-12 .................................... 13-12 .................................... 13-12 .................................... 13-12 .................................... 13-12 .................................... 13-12 .................................... 13-12 .................................... 13-12 .................................... 13-12 .................................... 13-12 .................................... 13-12 ......................................10-7 ....................................... 5-4 .................................... 13-10 .................................... 13-10 .................................... 13-10 .................................... 13-10 .................................... 13-10 .................................... 13-10 .................................... 13-10 .................................... 13-10 .................................... 13-10 .................................... 13-10 .................................... 13-10 .................................... 13-10 .................................... 13-10 .................................... 13-10 .................................... 13-10 .................................... 13-10 .................................... 13-10 .................................... 13-10 .................................... 13-10 .................................... 13-10 .................................... 13-10 .................................... 13-10 .................................... 13-10 .................................... 13-10

PART NUMBER

9103-4186 9103-4187 9103-4188 9103-4189 9103-4190 9103-4191 9103-4192 9103-4193 9103-4194 9103-4195 9103-4196 9103-4197 9103-4198 9103-4199 9103-4200 9103-4201 9103-4202 9103-4203 9103-4204 9103-4205 9103-4206 9103-4207 9103-4208 9103-4209 9103-4210 9103-4211 9103-4212 9103-4213 9103-4214 9103-4215 9103-4216 9103-4217 9103-4236 9103-4237 9103-4238 9103-4239 9103-4240 9103-4241 9103-4242 9103-4243 9103-4244 9103-4245 9103-4246 9103-4247 9103-4248 9103-4249 9103-4250 9103-4251 9103-4252 9103-4253 9103-4254

PAGE

.................................... 13-10 .................................... 13-10 .................................... 13-10 .................................... 13-10 .................................... 13-10 .................................... 13-10 .................................... 13-10 .................................... 13-10 .................................... 13-10 .................................... 13-10 .................................... 13-10 .................................... 13-10 .................................... 13-10 .................................... 13-10 .................................... 13-10 .................................... 13-10 .................................... 13-10 .................................... 13-10 .................................... 13-10 .................................... 13-10 .................................... 13-10 .................................... 13-10 .................................... 13-10 .................................... 13-10 .................................... 13-10 .................................... 13-10 .................................... 13-10 .................................... 13-10 .................................... 13-10 .................................... 13-10 .................................... 13-10 .................................... 13-10 ......................................10-7 ......................................10-7 ....................................... 6-2 ....................................... 6-2 ....................................... 6-2 ....................................... 6-2 ....................................... 6-2 ....................................... 6-2 ....................................... 6-2 ....................................... 6-3 ................................6-2, 6-3 ....................................... 6-4 ....................................... 6-4 ....................................... 6-4 ....................................... 6-4 ....................................... 6-4 ....................................... 6-4 ....................................... 6-4 ....................................... 6-4

* Complete revision of the index

PART NUMBER

9103-4255 9103-4256 9103-4257 9103-4258 9103-4259 9103-4260 9103-4261 9103-4262 9103-4263 9103-4264 9103-4272 9103-4273 9103-4278 9103-4279 9103-4280 9103-4281 9103-4282 9103-4283 9103-4286 9103-4290 9103-4291 9103-4292 9103-4293 9103-4294 9103-4295 9103-4296 9103-4297 9103-4298 9103-4299 9103-4301 9103-4302 9103-4303 9103-4304 9103-4305 9103-4308 9103-4309 9103-4311 9103-4314 9103-4315 9103-4316 9103-4317 9103-4318 9103-4319 9103-4320 9103-4321 9103-4322 9103-4323 9103-4324 9103-4326 9103-4327 9103-4328

PAGE

........................ 6-4, 6-5, 6-6 ....................................... 6-5 ....................................... 6-6 ....................................... 6-6 ....................................... 6-6 ........................ 6-3, 6-9, 9-1 ....................................... 6-9 ....................................... 6-9 ....................................... 6-8 ....................................... 6-8 .................................... 10-12 .................................... 10-12 .................. 10-1, 10-3, 10-4 ......................................10-1 .................. 10-1, 10-3, 10-4 .................. 10-1, 10-3, 10-4 ............................ 10-1, 10-3 ......................................10-1 .................13-15, 10-2, 10-5 ......................................10-2 ............................ 10-2, 10-5 ......................................10-2 ......................................10-2 ......................................10-2 ......................................10-3 ......................................10-3 ......................................10-5 ......................................10-5 ......................................10-5 ......................................10-6 ......................................10-6 ......................................10-6 ......................................10-6 ......................................10-6 ...................... 9-5, 9-6, 10-2 ......................................6-14 ......................................6-10 ......................................10-4 .................................... 10-14 .................................... 10-14 .................................... 10-14 .................................... 10-14 .................................... 10-14 .................................... 10-14 .................................... 10-14 .................................... 10-14 .................................... 10-14 .................................... 10-14 ....................................... 6-1 ....................................... 6-1 ......................................6-13 1-19

INTRODUCTION Part Number Index

INDEX PART NUMBER

9103-4329 9103-4330 9103-4331 9103-4332 9103-4343 9103-4344 9103-4346 9103-4347 9103-4348 9103-4349 9103-4350 9103-4351 9103-4352 9103-4353 9103-4354 9103-4355 9103-4356 9103-4357 9103-4358 9103-4359 9103-4360 9103-4361 9103-4362 9103-4363 9103-4364 9103-4365 9103-4366 9103-4367 9103-4368 9103-4369 9103-4370 9103-4371 9103-4378 9103-4379 9103-4380 9103-4381 9103-4382 9103-4383 9103-4385 9103-4386 9103-4387 9103-4388 9103-4389 9103-4390 9103-4396 9103-5007 9103-5018 9103-5067 9103-5068 9103-5079 9103-5090 JJ

PAGE

.................................... 10-18 .................................... 10-18 ....................................... 6-4 ......... 10-1, 10-3, 10-4, 10-5 .................................... 10-26 .................................... 10-26 .................................... 10-26 .................................... 10-26 .................................... 10-26 .................................... 10-26 .................................... 10-26 .................................... 10-26 .................................... 10-26 .................................... 10-26 .................................... 10-26 .................................... 10-26 .................................... 10-26 .................................... 10-26 .................................... 10-26 .................................... 10-26 .................................... 10-26 .................................... 10-26 .................................... 10-26 .................................... 10-26 .................................... 10-26 .................................... 10-26 .................................... 10-26 .................................... 10-26 .................................... 10-26 .................................... 10-26 .................................... 10-26 .................................... 10-26 .................................... 10-26 .................................... 10-26 .................................... 10-26 .................................... 10-26 .................................... 10-26 .................................... 10-26 ......................................6-16 ......................................6-16 ......................................6-16 ......................................6-16 ......................................6-16 ......................................6-16 ....................................... 5-7 ......................................13-3 .................................... 13-19 ......................................13-9 .............................. 11-1, 7-1 ......................................13-9 .................................... 13-12

PART NUMBER

9103-5093 9103-5096 9103-5101 9103-5105 9103-5112 9103-5133 9103-5141 9103-5147 9103-5196 9103-5208 9103-5220 9103-5221 9103-5222 9103-5236 9103-5240 9103-5261 9103-5266 9103-6001 9103-6002 9103-6003 9103-6008 9103-6009 9103-6012 9103-6016 9103-6022 9103-6032 9103-6036 9103-6037 9103-6041 9103-6042 9103-6047 9103-6051 9103-6069 9103-6070 9103-6072 9103-6079 9103-6099 9103-6107 9103-6119 9104-0002 9104-1227 9104-1236 9104-1258 9104-1365 9104-1387 9104-1403 9104-1431 9104-1438 9104-1439 9104-1449 9104-1450

PAGE

....................................... 5-7 ....................................... 2-1 ......................................13-8 ......................................13-4 .............................. 11-3, 6-1 ......................................13-5 ................................5-1, 5-2 ....................................... 3-2 .................................... 13-11 ......................................6-11 ......................................13-7 ......................................13-7 ......................................13-7 ......................................13-6 ............................ 13-22, 2-5 .................................... 13-21 .................................... 13-20 ....................................... 3-2 .................... 9-1, 9-2, 10-20 .................................... 10-20 ....................................... 6-1 ....................................... 5-1 ....................................... 5-1 ....................................... 2-1 ....................................... 7-3 .................................... 13-11 ....................................... 3-1 ....................................... 3-2 .................................... 13-11 ....................................... 7-1 ....................................... 5-7 ....................................... 5-4 ....................................... 3-2 ....................................... 3-1 ....................................... 5-1 ....................................... 2-1 ....................................... 5-1 ......................................13-7 .................................... 13-21 ....................................... 2-1 ......................................13-6 ....................................... 7-2 ....................................... 8-1 ................................3-2, 3-3 ....................................... 9-8 ....................................... 2-5 ....................................... 8-3 ............................ 13-22, 2-5 ............................ 13-22, 2-5 ............................ 13-22, 2-5 ............................ 13-22, 2-5

* Complete revision of the index.

Starting Serial No. 0144860S Original Issue 9-99

PART NUMBER

PAGE

9104-1451 ............................ 13-22, 2-5 9104-1459 ............................ 13-22, 2-5 9104-1481 ............................ 13-22, 2-5 9104-1489 .................................... 13-22 9104-1510 ....................................... 2-1 9104-1520 ....................................... 8-3 9104-1521 ....................................... 8-3 9104-1522 ....................................... 8-3 9104-1536 ....................................... 8-3 9104-1554 ......................................11-3 9104-1596 ............................ 13-22, 2-5 9104-1598 ............................ 13-22, 2-5 9104-1632 ......................................11-1 9104-1731 .................................... 13-22 9104-1732 ............................ 13-22, 2-5 9104-1733 .................................... 13-22 9104-3032 ......................................6-10 9104-3064 ......................................13-1 9104-3065 ......................................13-1 9104-3077 ....................................... 8-2 9104-3081 ......................................6-15 9104-3090 ............................ 8-2, 10-22 9104-3091 ....................................... 8-1 9104-3095 .............................. 13-1, 9-5 9104-3096 .............................. 13-1, 9-5 9104-3100 .................... 13-19, 9-7, 3-2 9104-3101 .................... 13-5, 13-9, 3-2 9104-3113 ....................................... 9-3 9104-3114 ....................................... 9-3 9104-3115 ....................................... 9-3 9104-3116 ....................................... 9-3 9104-3123 ......................................13-6 9104-3125 ......................... 13-9, 13-16, ..................................... 13-19, 4-3, 4-5 9104-3126 .............. 13-9, 13-16, 13-19, ......................................... 4-3, 4-4, 4-5 9104-3129 ......................................12-1 9104-3131 ....................................... 8-2 9104-3134 ......................................12-2 9104-3135 ......................................12-2 9104-3136 ......................................12-2 9104-3143 ....................................... 8-2 9104-3144 .............................. 13-6, 9-2 9104-3145 ....................................... 9-2 9104-3146 .................. 6-11, 6-14, 6-15 9104-3147 ....................................... 9-2 9104-3153 ....................................... 9-1 9104-3163 ....................................... 8-2 9104-3189 ......................................8-1 9104-3190 ......................................8-1 9104-3195 ......................................9-7 1-20

INTRODUCTION Part Number Index Starting Serial No. 0144860S Original Issue 9-99

INDEX PART NUMBER

9104-3196 9104-3199 9104-3206 9104-3209 9104-3210 9104-3211 9104-3214 9104-3215 9104-3222 9104-3246 9104-3247 9104-3258 9104-3264 9104-3276 9104-3291 9104-3292 9104-3293 9104-3294 9104-3296 9104-3297 9104-3298 9104-3303 9104-3304 9104-3307 9104-3308 9104-3309 9104-3310 9104-3311 9104-3312 9104-3316 9104-3321 9104-3429 9104-3430 9104-3431 9104-3437 9104-3494 9104-4002 9104-4008 9104-4009 9104-4010 9104-4012 9104-4050 9104-4051 9104-4052 9104-4065 9104-4066 9104-4067 9104-4068 9104-4069 9104-4070 9104-4071 JJ

PAGE

.................................... 13-7 .................................... 13-6 .................................... 12-1 .................................... 12-1 .................................... 12-1 .................................... 12-1 ......................................8-3 .................................... 12-1 .......................... 13-22, 2-5 .................................... 10-6 .......................... 13-22, 2-5 .................................. 13-14 .................................. 10-10 .................................... 6-15 .................................... 6-11 .................................... 6-15 ......................................8-1 ......................................8-1 .......................... 8-4, 10-17 .................. 5-2, 9-1, 10-15 .................................... 6-15 .................................. 13-15 ......................................9-7 ......................................9-3 ......................................9-3 ......................................9-3 ......................................9-3 ......................................9-3 ......................................9-3 ............................ 9-4, 10-6 .................................. 13-19 .................................. 13-21 .................................... 6-15 .................................. 13-20 .................................. 13-21 .................................. 13-22 ....................... 13-18, 10-10 .................................... 6-10 .................................... 6-10 .................................... 6-10 .................................. 10-10 ......................................6-3 ......................................6-3 ......................................6-3 .................................. 13-13 .................................. 13-13 .................................. 13-13 .................................. 13-13 .................................. 13-13 .................................. 13-13 .................................. 13-13

PART NUMBER

9104-4072 9104-4073 9104-4099 9104-4101 9104-4105 9104-4106 9104-4107 9104-4109 9104-4111 9104-4112 9104-4113 9104-4114 9104-4126 9104-4127 9104-4128 9104-4129 9104-4130 9104-4138 9104-4139 9104-4140 9104-4141 9104-4142 9104-4143 9104-4145 9104-4147 9104-4150 9104-4151 9104-4152 9104-4153 9104-4154 9104-4155 9104-4156 9104-4157 9104-4158 9104-4159 9104-4161 9104-4163 9104-4164 9104-4166 9104-4167 9104-4168 9104-4169 9104-4170 9104-4171 9104-4173 9104-4174 9104-4175 9104-4176 9104-4177 9104-4178 9104-4179

PAGE

.................................. 13-13 .................................. 13-13 .................................... 6-16 .................................... 6-16 .................................... 6-16 .................................... 6-16 .................................... 6-16 .................................... 6-16 ........................ 6-16, 10-12 .................................... 6-16 .................................... 6-16 .................................... 10-7 .................................. 10-22 .................................. 10-22 .................................. 10-22 .................................. 10-22 .................................. 10-22 .................................... 6-12 .................................... 6-12 .................................... 6-12 .................................... 6-12 .................................... 6-12 .................................... 6-12 .................................... 6-13 .................................... 6-13 .................................... 6-13 .................................... 6-13 .................................... 6-13 .................................... 6-13 .................................... 6-13 .................................... 6-13 .................................... 6-13 .................................... 6-13 .................................... 6-13 .................................... 6-13 .................................... 6-13 .................................... 6-13 .................................... 6-13 .................................... 6-14 .................................... 6-14 .................................... 6-14 .................................... 6-14 .................................... 6-14 .................................... 6-14 .................................... 6-14 .................................... 6-14 .................................... 6-14 .................................... 6-14 .................................... 6-14 .................................... 6-14 .................................... 6-14

* Complete revision of the index.

PART NUMBER

9104-4180 9104-4181 9104-4183 9104-4184 9104-4185 9104-4186 9104-4187 9104-4189 9104-4191 9104-4192 9104-4193 9104-4194 9104-4195 9104-4196 9104-4197 9104-4200 9104-4201 9104-4203 9104-4204 9104-4222 9104-4276 9104-4277 9104-4278 9104-4279 9104-4280 9104-4297 9104-4298 9104-4300 9104-4304 9104-4305 9104-4306 9104-4307 9104-4308 9104-4309 9104-4311 9104-4313 9104-4315 9104-4330 9104-4331 9104-4332 9104-4333 9104-4334 9104-4335 9104-4341 9104-4342 9104-4343 9104-4344 9104-4345 9104-4353 9104-4355 9104-4357

PAGE

.................................... 6-14 .................................... 6-14 .................................... 6-14 .................................... 6-14 .................................... 6-14 .................................... 6-14 .................................... 6-14 .................................... 6-14 .................................... 6-14 .................................... 6-14 .................................... 6-14 .................................... 6-14 .................................... 6-14 .................................... 6-14 .................................... 6-14 .................................... 6-14 .................................... 6-14 .................................... 6-14 .................................... 6-14 .................................. 10-16 .................................... 6-16 .................................... 6-16 .................................... 6-16 .................................... 6-16 .................................... 6-16 .................................. 10-22 .................................... 6-14 .................................... 10-5 .................................. 13-14 .................................. 13-14 .................................. 13-14 .................................. 13-14 .................................. 13-14 .................................. 13-14 .................................... 6-16 .................................... 10-4 .................................... 10-4 .................................. 13-15 .................................. 13-15 .................................. 13-15 .................................. 13-15 .................................. 13-15 .................................... 6-14 .................................. 10-10 .................................. 10-10 .................................. 10-10 .................................. 10-10 .................................... 10-10 .................................... 13-15 .................................... 10-15 .................................... 10-15 1-21

INTRODUCTION Part Number Index Starting Serial No. 0144860S Original Issue 9-99

INDEX PART NUMBER

9104-4358 9104-4359 9104-4360 9104-4361 9104-4368 9104-4370 9104-4372 9104-4373 9104-4374 9104-4375 9104-4376 9104-4377 9104-4378 9104-4379 9104-4380 9104-4381 9104-4382 9104-4383 9104-4384 9104-4385 9104-4386 9104-4387 9104-4388 9104-4389 9104-4390 9104-4391 9104-4392 9104-4393 9104-4394 9104-4395 9104-4396 9104-4397 9104-4398 9104-4399 9104-4400 9104-4401 9104-4402 9104-4403 9104-4404 9104-4405 9104-4406 9104-4407 9104-4408 9104-4409 9104-4410 9104-4411 9104-4412 9104-4413 9104-4414 9104-4415 9104-4416 JJ

PAGE

.................................... 10-15 .................................... 10-15 ......................................6-16 ......................................6-16 ......................................10-6 ......................................10-1 ......................................6-13 ......................................6-13 ......................................6-13 ......................................6-13 ......................................6-13 ......................................6-13 ......................................6-13 ......................................6-13 ......................................6-13 ......................................6-13 ......................................6-13 ......................................6-14 ......................................6-14 ......................................6-14 ......................................6-14 ......................................6-14 ......................................6-14 ......................................6-14 ......................................6-14 ......................................6-14 ......................................6-14 ......................................6-14 ......................................6-14 ......................................6-14 ......................................6-14 ......................................6-14 ......................................6-14 ......................................6-14 ......................................6-14 ......................................6-14 ......................................6-14 ......................................6-17 ......................................6-17 ......................................6-17 ......................................6-17 ......................................6-17 ......................................6-17 ......................................6-17 ......................................6-17 ......................................6-17 ......................................6-17 ......................................6-17 ......................................6-17 ......................................6-17 ......................................6-17

PART NUMBER

9104-4417 9104-4418 9104-4419 9104-4420 9104-4421 9104-4422 9104-4423 9104-4424 9104-4425 9104-4426 9104-4427 9104-4428 9104-4429 9104-4430 9104-4431 9104-4432 9104-4433 9104-4434 9104-4435 9104-4436 9104-4437 9104-4438 9104-4439 9104-4440 9104-4441 9104-4442 9104-4443 9104-4444 9104-4445 9104-4446 9104-4447 9104-4448 9104-4449 9104-4450 9104-4451 9104-4452 9104-4453 9104-4458 9104-4459 9104-4460 9104-4461 9104-4462 9104-4475 9104-4524 9104-4538 9104-4539 9104-4540 9104-5027 9104-5033 9104-5034 9104-5035

PAGE

......................................6-17 ......................................6-17 ............................ 6-12, 6-17 ......................................6-17 ......................................6-17 ......................................6-12 ......................................6-12 ......................................6-12 ......................................6-12 ......................................6-12 ......................................6-18 ......................................6-18 ......................................6-18 ......................................6-18 ......................................6-18 ......................................6-18 ......................................6-18 ......................................6-18 ......................................6-18 ......................................6-18 ......................................6-18 ......................................6-18 ......................................6-18 ......................................6-18 .................................... 10-15 .................................... 10-15 .................................... 10-15 ............................ 6-11, 6-12 ......................................6-12 ......................................6-12 ......................................6-12 ............................ 6-11, 6-13 ......................................6-13 ......................................6-13 ......................................6-13 ......................................6-13 ......................................6-14 ......................................6-14 ......................................6-14 ......................................6-14 ......................................6-14 ......................................6-16 ......................................13-6 ......................................10-2 .................................... 10-17 .................................... 10-17 .................................... 10-17 ....................................... 2-1 ......................................11-1 ......................................13-6 ......................................11-3

* Complete revision of the index.

PART NUMBER

9104-5095 9104-5097 9104-5129 9104-5152 9104-5173 9104-6047 9104-6051 9104-6056 9104-6101 9104-6104 9104-6110 9104-6111 9104-6126 9105-1390 9105-3354 9105-3380 9105-3540 9105-4003 9105-6106 9106-3047 9106-4005 9106-4006 9106-4007 9106-4057 9106-6020 9106-6021 9108-1176 9108-1313 9108-1382 9108-1384 9108-1387 9108-1415 9108-1461 9108-1522 9108-1523 9108-1554 9108-1577 9108-1590 9108-1594 9108-1599 9108-1622 9108-1693 9108-1695 9108-3059 9108-3154 9108-3221 9108-3239 9108-3248 9108-3259 9108-3262 9108-3286

PAGE

....................................... 3-3 .................. 11-3, 9-2, 10-10 .................................... 13-22 ............................ 13-22, 2-5 ......................................13-1 ......................................13-1 .............................. 13-7, 7-2 ......................................13-1 ....................................... 8-3 ....................................... 8-3 .................................... 13-11 .................................... 13-11 .................................... 13-22 .................................... 13-19 .................................... 10-12 ....................................... 8-4 ......................................6-18 ....................................... 8-4 ....................................... 5-7 ......................................12-1 ......................................6-16 ......................................6-16 ......................................6-16 .................................... 10-21 ....................................... 7-2 ....................................... 7-2 ......................................6-11 ............................ 13-16, 4-5 ....................................... 2-5 ....................................... 2-5 ....................................... 2-5 ............................ 13-22, 2-5 ....................................... 2-5 .................................... 13-22 .................................... 13-22 ............................ 13-16, 4-5 ............................ 13-16, 4-5 .................................... 13-16 ............................ 13-16, 4-5 .................................... 13-21 ............................ 13-16, 4-5 .................13-22, 13-24, 2-5 ............................ 13-22, 2-5 .................................... 13-16 ...........13-1, 8-1, 8-2, 10-21 ......................................11-1 ............................ 8-4, 10-17 ............................ 13-16, 4-5 ......................................11-1 .................................... 13-18 .................................... 13-17 1-22

INTRODUCTION Part Number Index Starting Serial No. 0144860S Original Issue 9-99

INDEX PART NUMBER

9108-3376 9108-3385 9108-4045 9108-4046 9108-4047 9108-4048 9108-4049 9108-4050 9108-4051 9108-4052 9108-4053 9108-4054 9108-4056 9108-4059 9108-4065 9108-4066 9108-4067 9108-4068 9108-4069 9108-4070 9108-4071 9108-4072 9108-4073 9108-4074 9108-4076 9108-4077 9108-4078 9108-4079 9108-4081 9108-4082 9108-4083 9108-4084 9108-4085 9108-4086 9108-4087 9108-4088 9108-4089 9108-4090 9108-4091 9108-4092 9108-4094 9108-4095 9108-4097 9108-4098 9108-4099 9108-4100 9108-4101 9108-4102 9108-4103 9108-4106 9108-4107 JJ

PAGE

.................................... 13-21 ......................................6-15 ......................................6-12 ......................................6-12 ......................................6-12 ......................................6-12 ......................................6-12 ......................................6-12 ............................ 6-12, 6-13 ......................................6-12 ......................................6-13 ......................................6-13 ......................................6-13 ......................................6-13 ......................................6-13 ......................................6-13 ......................................6-13 ......................................6-13 ......................................6-13 ......................................6-13 ......................................6-13 ......................................6-13 ......................................6-13 ......................................6-13 ......................................6-13 ......................................6-13 ......................................6-13 ......................................6-13 ......................................6-13 ......................................6-13 ......................................6-13 ......................................6-13 ......................................6-13 ......................................6-13 ......................................6-13 ......................................6-13 ......................................6-13 ......................................6-13 ......................................6-13 ......................................6-13 ......................................6-13 ......................................6-13 ......................................6-13 ......................................6-13 ......................................6-13 ......................................6-13 ......................................6-13 ......................................6-13 ......................................6-13 ......................................6-14 ......................................6-14

PART NUMBER

PAGE

9108-4109 ......................................6-14 9108-4112 ......................................6-14 9108-4113 ............................ 6-13, 6-14 9108-4114 ......................................6-14 9108-4126 ......................................6-14 9108-4176 ................ 13-17, 10-1, 10-3, ............................................. 10-4, 10-5 9108-4184 .................................... 13-17 9108-4185 .................................... 13-17 9108-4186 .................................... 13-17 9108-4187 .................................... 13-17 9108-4188 .................................... 13-17 9108-4189 .................................... 13-17 9108-4194 ......................................10-6 9108-4219 .................................... 13-17 9108-4220 .................................... 13-17 9108-4221 .................................... 13-17 9108-4222 .................................... 13-17 9108-4223 .................................... 13-17 9108-4224 .................................... 13-17 9108-4225 .................................... 13-17 9108-4226 .................................... 13-17 9108-4227 .................................... 13-18 9108-4228 .................................... 13-18 9108-5049 ....................................... 3-3 9108-5058 .................................... 13-16 9108-5071 .................................... 13-20 9108-5091 ....................................... 3-3 9108-6073 ....................................... 3-3 9108-6074 ....................................... 3-3 9108-6082 ....................................... 2-5 9108-6083 ....................................... 2-5 9108-6121 .................................... 13-16 9108-6122 ............................ 13-16, 4-5 9108-6151 ....................................... 3-3 9108-6152 ....................................... 3-3 9111-3003 ......................................13-6 9112-0003 ............................ 13-22, 2-5 9112-0004 ............................ 13-22, 2-5 9112-1017 ......................................13-6 9112-1091 ............................ 13-22, 2-5 9112-1239 ............................ 13-22, 2-5 9112-1240 ............................ 13-22, 2-5 9112-1308 ....................................... 3-3 9112-1309 ....................................... 3-3 9112-1310 ....................................... 3-3 9112-3027 ................. 13-22, 13-24, 2-5 9112-3028 ................. 13-22, 13-24, 2-5 9112-3029 ................. 13-22, 13-24, 2-5 9112-3030 ................. 13-22, 13-24, 2-5 9112-3031 ............................ 13-22, 2-5 * Complete revision of the index.

PART NUMBER

9112-3037 9112-3038 9112-3042 9112-3043 9112-3044 9112-3045 9112-4015 9112-4017 9112-4018 9112-4019 9112-4027 9112-4096 9112-4107 9114-1424 9114-4006 9114-4038 9114-4039 9114-4040 9114-4041 9114-4042 9114-4125 9114-4128 9114-4175 9114-4176 9114-4177 9114-4178 9114-4179 9114-4180 9114-4181 9114-4182 9114-4183 9114-4188 9114-4189 9114-4267 9114-5134 9114-5135 9114-5136 9114-6111 9114-6112 9116-6012 9116-6062 9116-6063 9130-1083 9130-3038 9130-3041 9130-5016 9130-6030 9900-7524

PAGE

......................................12-2 ......................................12-2 ......................................12-2 ......................................12-2 ......................................12-2 ......................................12-2 ......................................6-16 ......................................6-16 ......................................6-16 ......................................6-16 ......................................6-16 .................................... 13-23 ....................................... 2-1 .................13-22, 13-24, 2-5 .................................... 13-23 .................................... 13-23 .................................... 13-23 .................................... 13-23 .................................... 13-23 .................................... 13-23 .................................... 13-23 .................................... 13-23 ......................................6-16 ......................................6-16 ......................................6-16 ......................................6-16 ......................................6-16 ......................................6-16 ......................................6-16 ......................................6-16 ......................................6-16 ......................................6-16 ......................................6-16 .................................... 13-23 .................................... 13-24 .................................... 13-24 .................................... 13-24 .................................... 13-24 .................................... 13-24 ....................................... 2-5 ....................................... 3-3 ............................ 13-22, 2-5 ....................................... 4-5 .................................... 13-20 .................................... 13-20 ....................................... 4-5 ....................................... 4-5 .................................... 10-26

1-23

CHASSIS & ATTACHING PARTS Frame Shrouding & Trim Starting Serial No. 0144860S Original Issue 10-90 Revised 2-6-97

KG

* Added slide adj. kit to item 26 plus items 66 thru 69.

2-1

CHASSIS & ATTACHING PARTS Frame Shrouding & Trim Starting Serial No. 0144860S Original Issue 10-90 Revised 2-6-97

Item

Part No.

Qty.

Description Of Part

Item

Part No.

Qty.

Description Of Part

1 2

9103-1260 8820-1066

1 4

3

8 4 1 1 8

33 34 35 36 37

9020-6196 9020-6196 9020-6200 9103-5096 8820-1021

AR AR AR 1 2

4 5 6

8540-1340 8852-1308 9103-1456 9103-6016 8820-1003

8 8 AR AR 1

38 39 40 41

8855-1010 9020-6200 9103-1075 8832-1047

2 AR 1 3

7 8 9

8855-1009 8856-1107 9020-6196 9020-6196 9104-5027

42 43 44 45

9103-1261 9103-3214 9104-0002 8368-3291

1 1 1 1

10 11 12

9103-1067 9103-3077 8826-1009

1 1 8

8856-1105 8852-1605 9020-7458 9020-6196 9040-3352 9104-1510 8820-1067 8855-1013 8856-1111 8820-1033 8855-1011 8856-1004 9103-6079 9020-6196 9020-6194 9060-2885 7714-3004 9103-3485 9112-4107 7714-3006 9103-1363 9020-5746 7714-3003 7714-3006 9020-5730 7714-3003 9103-3102

8 8 2 AR 1 1 4 4 6 2 2 2 1 AR AR 1 3 1 1 9 1 1 4 4 1 4 1

TANK COVER HEX HD CAPSCREW, 1/2-13X1-1/4, GR5 HARDENED WASHER, 1/2 HEX LOCKNUT, 1/2-13 HYD. DOOR COVER FRONT HOOD HEX HD CAPSCREW, 1/4-20X3/4, GR5 LOCKWASHER, 1/4 FLAT WASHER, 1/4 TRIM TRIM REAR HOOD ASSY (includes items 10, 11 & 12) SERVICE DOOR DOOR HINGE BUTTON HD CAPSCREW, 10-24X5/8 FLAT WASHER, #10 HEX HD LOCKNUT, #10 DRAW LATCH TRIM REAR BOOM COVER BOOM CABLE GUARD HEX HD CAPSCREW, 1/2-13X1-1/2 LOCKWASHER, 1/2 FLAT WASHER, 1/2 HEX HD CAPSCREW, 3/8-16X3/4 LOCKWASHER, 3/8 FLAT WASHER, 3/8 REAR CAB COVER TRIM TRIM REAR WINDOW BRACKET WHIZ LOK SCREW, 5/16-18X1-1/4 SEAT SLIDE ADJ. KIT (use with std. seat) WHIZ LOK NUT CAB BOTTOM COVER HEATER COVER WHIZ LOK SCREW WHIZ LOK NUT VALVE COVER WHIZ LOK SCREW MANUAL HOLDER

46 47 48 49

9103-1457 8507-1132 8507-1028 8830-1092

1 2 2 8

50 51 52 53 54 55 56 57 58

8850-1612 8855-1007 8856-1105 8864-1401 8366-1145 8856-1109 9020-3959 9103-3029 8820-1050

8 8 8 8 AR 2 2 1 2

59 60 61 62 63 64 65 * 66

8850-1007 8830-1193 8855-4900 9103-1365 8097-3025 8368-3307 9103-1439 8820-1118

2 4 4 1 1 1 1 2

* 67 *68

8692-1163 8820-1115

2 3

* 69

8856-1009

3

TRIM TRIM TRIM MAINTENANCE DECK HEX HD CAPSCREW, 5/16-18X1-1/4, GR5 LOCKWASHER, 5/16 TRIM HINGE SELF-TAPPING SCREW, 1/4-20X3/8 FRONT SERVICE DOOR DRAW LATCH COUNTERWEIGHT MIRROR (starting S/N 0244219.

For earlier models, use service kit 9103-5271) FUEL DOOR COVER SEMI OFFSET HINGE SPRING & BRACKET ROUND HD MACHINE SCREW, #10-24X5/8 HEX NUT, #10-24 LOCKWASHER, #10 FLAT WASHER, #10 POP RIVET WEATHERSTRIP WASHER WING BOLT SEAT BELT HEX HD CAPSCREW, 5/8-11X1, GR5 HEX NUT ROUND HEAD CAPSCREW WASHER COVER WHIZ LOK SCREW, 3/8-16X1 RETAINER NUT COVER PLATE HEX HD CAPSCREW, 3/4-10X3-1/4, GR5 (use in bottom slot) FLAT WASHER (use in bottom slot) HEX HD CAPSCREW, 3/4-10X3, GR5 (use in top slot) WASHER (use in top slot)

13 14 15 16 17 18 19 20 21 22 23 24 25 26

*

27 28 29 30 31 32

KG

* Added slide adj. kit to item 26 plus items 66 thru 69.

2-1

CHASSIS & ATTACHING PARTS Cab Enclosure, Wiper & Defroster Starting Serial No. 0144860S Original Issue 10-90 Revised 2-93

#2 -- 9020-5846 WINDOW, right side requires items 6, 10, 11 & 12 for mounting.

Item

Part No.

Qty.

1 2 3 4 5 6 7 8 9

9040-3036 9020-5846 9040-3034 9040-3035 9040-3033 9020-6019 9020-6017 9020-6018 9020-6613 8820-1031

1 1 1 1 1 AR 1 3 1 2

8855-1011 9020-0755 9020-6100 9002-7319

2 50' AR AR

9103-3464 9103-3465 9020-6023 9002-7214 9020-6025 8820-1003 8850-1004

1 1 1 1 1 1 1

10 11 12 13 14 15 16

Description Of Part FRONT WINDOW RIGHT SIDE WINDOW TOP WINDOW REAR WINDOW LEFT SIDE WINDOW WINDOW HOLD DOWN BAR HOLD DOWN BAR (left top) HOLD DOWN BAR SUPPORT ANGLE (window to cab) HEX HD CAPSCREW, 3/8-16X1/2, GR5 LOCKWASHER, 1/2 WEATHER STRIPPING (bulk) RUBBER GLAZING STRIP SELF TAPPING SCREW, 1/4-14X1-1/4 (window bar hold down) WINDSHIELD WIPER ARM WIPER BLADE WIPER MOTOR WIPER SHAFT GROMMET (not shown) WIPER MOTOR MOUNTING ANGLE HEX HD CAPSCREW, 1/4-20X3/4, GR5 HEX NUT, 1/4-20

Item

Part No.

Qty.

17

9020-0680 8832-1015 9020-3840 8832-1039 9020-3627 8820-1031 9080-1238 9103-4033 9020-5886 9020-5888 8830-1309

1 4 1 2 1 1 1 1 1 1 4

18 19 20 21 22 23

24

25 26

8852-1304 9040-3082 8820-1039 8850-1006 9040-3032 9002-7319 9041-0229 8366-1145

Description Of Part

DEFROSTER FAN SELF TAPPING SCREW, #6-32X1/2 DOOR PULL HANDLE SELF TAPPING SCREW, #10-32X1/2 HANDLE HEX HD CAPSCREW, 3/8-16X1/2, GR5 DOOR ASSY DOOR LATCH DOOR HOLD PLUNGER PLUNGER SOCKET FLAT HD MACHINE SCREW, 1/4-20X3/4 4 HEX NUT, 1/4-20 1 DOOR POST 4 HEX HD CAPSCREW, 3/8-16X2, GR5 4 HEX NUT, 3/8-16 1 DOOR TROUGH 3 SELF TAPPING SCREW, 1/4 NC X 1 1 DOOR WINDOW 8FT WEATHER STRIPPING (bulk)

2-2

CHASSIS & ATTACHING PARTS Heater & Piping Starting Serial No. 0144860S Original Issue 10-90

Item

Part No.

Qty.

1 2 3 4 5

9020-6134 9103-4098 9020-6133 9020-6131 9020-5731 8820-1005 9020-0679

1 1 1 1 2 8 1 1 2 4 2 1 4

6 7 8 9 10 11 12

8871-1383 8668-3193 2464-1328 8850-1004

Description Of Part JUMPER WIRE SWITCH (comes with heater) JUMPER WIRE CIRCUIT BREAKER MOUNTING BRACKET HEX HD CAPSCREW, 1/4-20X1, GR5 HEATER (includes item #2 switch) HOSE, 5/8" I.D. REDUCING BUSHING, 1/2X3/8 CLAMP SHUT-OFF VALVE HOSE, 5/8" I.D. HEX NUT, 1/4-20 NOTE:

ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE.

2-3

CHASSIS & ATTACHING PARTS Front Axle Cradle & Mounting Starting Serial No. 0144860S Original Issue 10-90 Revised 2-8-95

Item

KG

Part No.

Qty.

1 2 3 4 5 6 7 8 * 9 * 10 11

9080-1303 9103-1096 9020-5891 9103-1014 8867-1001 8852-1016 9103-1243 8320-1031 9002-8935 9020-7352 8320-1107

1 2 2 AR 2 1 1 1 2 1 8

12 13

9002-7475 8852-1216

8 8

Description Of Part FRONT AXLE CRADLE BUSHING SPACER SHIM LUBE FITTING, STRAIGHT, 1/8 HEX LOCKNUT, 1-8 (stover) FRAME PIN HEX HD CAPSCREW RETAINING RING SWAY CYLINDER ROD PIN HEX HD CAPSCREW (lubricate & torque to 545-595 ft.lbs.)

WASHER HEX LOCKNUT, 1-8

* Change Sway Cylinder Rod Pin & hardware, also changed item sequence.

2-4

CHASSIS & ATTACHING PARTS Rear Steering Axle & Attaching Parts Starting Serial No. 0144860S Original Issue 10-90 Revised 6-1-99

OLD STYLE PIVOT PIN

PCN 980725, 980730 - JH

* Changed description on Steering Knuckle Kit; changed Part No. on item 41; added items 62 & 63; added service note #2 and revised illustration.

2-5

CHASSIS & ATTACHING PARTS Rear Steering Axle & Attaching Parts Starting Serial No. 0144860S Original Issue 10-90 Revised 6-1-99

OLD STYLE PIVOT PIN NOTE #1: When 9108-1384 Pivot Pin breaks, order part number 9108-5077 Steer Cylinder Pivot Block Kit for the replacement parts needed to accomodate new Pivot Pins.

NOTE #2: All machines must bore out Steering Knuckles to use items 62 & 63. Unless you have purchased new Steering Knuckles part number 9112-0003 & 9112-0004. See engineering print that comes with the Steering Knuckle Kit for details.

Part No.

Qty.

Description Of Part

Item

Part No.

Qty.

Description Of Part

9103-5240

1

34 35 36

8652-1144 9108-1387 8820-1035

2 2 4

9104-5152

AR

37 38

9020-2343 8820-1036

4 4

1

9108-6082

1

2 3 4 5 6 7 8 9 10 11

9112-3028 9112-3027 9112-3031 8867-1022 8820-1065 8855-1013 9108-1461 9108-1384 9020-1918 8822-1701

2 2 2 6 2 2 2 2 2 2

12 13 14 15 16 17 18 19 20 21 22

9002-0247 9103-1440 8856-1119 8510-1098 9020-6846 9103-1009 9002-2234 9112-3030 8859-1032 8692-1268 8821-1117

2 1 1 1 AR AR 1 4 4 2 2

23 24 25 26 27 28 29 30

9108-1693 8852-1312 9108-1415 9104-1438 8859-1105 9104-1481 9104-1459 8850-1416

2 2 2 2 2 2 2 2

31 32 33

8850-1006 8855-1011 9002-7470

4 8 4

STEERING KNUCKLE KIT, (includes items 2 & 3, four of item 5, items 19 thru 23, 25, 26, 27, 46 thru 54, 62, 63, & 64), (one kit will do both sides) STEERING CYLINDER PIN KIT, (includes one each of items 24 thru 30, one kit needed for each side) REAR AXLE WELDMENT, (includes items 2 thru 4) FRAME UPPER BUSHING FRAME LOWER BUSHING FRAME AXLE PIN BUSHING LUBE FITTING,90 DEGREES, 1/8 HEX HD CAPSCREW,1/2-13X1,GR5 LOCKWASHER, 1/2 WASHER STEERING CYLINDER PIVOT PIN WASHER SOCKET SET SCREW,3/8-16X1/2, SELF-LOCKING, (cup point) HEX HD CAPSCREW AXLE MOUNTING PIN FLAT WASHER, 1-1/4 HEX NUT SHIM, (1/8 thick) SHIM, (1/4 thick) HEX LOCKNUT BACK-UP RING O-RING LIP SEAL SOCKET HD CAPSCREW, 1/2-13X4-1/2, GR8 UPPER KING PIN HEX LOCKNUT, 3/4-10 DIRT SHIELD SPACER O-RING STEERING CYLINDER PIN WASHER HEX JAM NUT, 1-14, (lubricate & torque to 570-620 ft. lbs.)

HEX NUT, 3/8-16 LOCKWASHER, 3/8 HARDENED WASHER

CLAMP TUBE SUPPORT HEX HD CAPSCREW, 3/8-16X1, GR5 TUBE CLAMP HEX HD CAPSCREW, 3/8-16X1-1/4, GR5 WHEEL DRIVE ASSY, (see page 6-17 for details) HEAVY HEX JAM NUT, 5/8-11 STEERING KNUCKLE, L.H. STEERING KNUCKLE, R.H. MODIFIED WASHER CAPSCREW, 12PT. HD,3/4-10X2, GR8, (lubricate and torque to 270-290 ft.lbs.)

HARDENED WASHER, 3/4 HEX HD CAPSCREW, 3/4-10X2, GR8, (lubricate and torque to 270-290 ft. lbs.)

SOCKET HD CAPSCREW, 5/8-11X3-3/4,GR8 RETAINING RING LOWER KING PIN LOCKWASHER, 5/8, (hi-collar) SOCKET HEAD CAPSCREW, 5/8-11X3-3/4, GR8 SHIM, (.0478 thick, use as required ) SHIM, (.060 thick, use as required) SHIM, (.106 thick, use as required) SHIM, (20 gauge, use as required) O-RING O-RING THRUST BEARING LUBE FITTING, STRAIGHT, 1/8 TIE ROD ASSY, (includes item 57) SELF-ALIGNING BUSH TIE ROD PIN HEX LOCKNUT, 3/8-16 HEX HD CAPSCREW, 3/8-16X3, GR8 LIP SEAL BUSHING BUSHING

Item

*

PCN 980725, 980730 - JH

39

* 40

Ref

42 43

8850-1110 9112-0003 9112-0004 9104-1403 9104-3222

2 1 1 4 4

44 45

8668-1572 8320-1006

12 12

46

8821-2321

2

47 48 49 50

8858-1323 9114-1424 8855-1153 8821-2321

2 2 2 2

51

9104-1450 9104-1449 9104-1451 9104-1596 9112-3029 8859-1104 9112-1091 8867-1001 9108-6083 9104-3247 9104-1439 8852-1306 8624-1716 2460-1570 9112-1239 9112-1240

4 4 6 4 2 2 2 2 1 2 2 2 2 2 2 4

41

52 53 54 55 56 57 58 59 60 61 * 62 * 63

* Changed description on Steering Knuckle Kit; changed Part No. on item 41; added items 62 & 63; added service note #2 and revised illustration.

2-5

CHASSIS & ATTACHING PARTS Rear Steering Axle & Attaching Parts

NEW STYLE PIVOT PIN

JD

* Changed part number on item 18.

Starting Serial No. 0144860S Original Issue 10-90 Revised 5-31-05

2-5

CHASSIS & ATTACHING PARTS Rear Steering Axle & Attaching Parts Starting Serial No. 0144860S Original Issue 10-90 Revised 5-31-05

NEW STYLE PIVOT PIN

NOTE #1: When 9108-1384 Pivot Pin breaks, order part number 9108-5077 Steer Cylinder Pivot Block Kit for the replacement parts needed to accomodate new Pivot Pins.

NOTE #2: All machines must bore out Steering Knuckles to use items 62 & 63. Unless you have purchased new Steering Knuckles part number 9112-0003 & 9112-0004. See engineering print that comes with the Steering Knuckle Kit for details.

Item

Part No.

Qty.

9103-5240

1

9104-5152

AR

1 2 3

9112-0004 8821-2262

1 1 2

4

8320-1006

12

5

9104-3222

4

6 7 8

8668-1572 9103-3444 9116-6012

12 2 1

9 10 11 12 13 14 15 16 17 * 18

9103-1440 9002-0247 8856-1119 8510-1098 9020-6846 9103-1009 9002-2234 8850-1006 8855-1011 8320-1144

1 1 1 1 AR AR 1 2 2 2

19 20 21 22 23

9108-1695 8871-1280 8867-1033 9104-1598

2 2 4 AR 2

24 25 26 27 28

9020-1918 8852-1312 9108-1415 9104-1732 9103-3445

AR 2 2 2 2

JD

Description Of Part STEERING KNUCKLE KIT, (includes items 26, 27, 29, 31 thru 35 ,38, 39, 43 thru 54, 62, & 63, one kit does both sides) STEERING CYLINDER PIN KIT, (includes one each of items 25, 26, 27, 29, 30, 36, & 37, one kit needed for each side) DRIVE HUB, (see page 6-17 for details) R.H. STEERING KNUCKLE SOCKET HD CAPSCREW, 5/8-11X3, GR8 HEX HD CAPSCREW, 3/4-10X2, GR8, (lubricate and torque to 270-290 ft. lbs.)

CAPSCREW, 12 PT. 3/4-10X2, (lubricate and torque to 270-290 ft. lbs.)

HARDENED WASHER, 3/4 STREET ELBOW REAR AXLE WELDMENT, (includes items 33, 49, & 59) REAR AXLE MOUNTING PIN HEX HD CAPSCREW, 1-1/4-7X6 FLAT WASHER, 1-1/4 HEX NUT, 1-1/4-7 SHIM, (1/8 thick) SHIM, (1/4 thick) HEX LOCKNUT HEX NUT, 3/8-16 LOCKWASHER, 3/8 HEX HD CAPSCREW, 3/8-16X5-3/4, GR5 STEERING CYLINDER PIVOT PIN PIPE PLUG LUBE FITTING,STRAIGHT,1/4-28 SHIM STEERING CYLINDER ASSY, (see page 10-6 for details) SHIM, (10 gauge thick) HEX LOCKNUT, 3/4-10 DIRT SHIELD SPACER LUBE FITTING

Item

Part No.

Qty.

Description Of Part

29 30 31 32 33 34 35

8859-1019 9104-1481 9112-3030 8859-1032 9112-3028 8692-1268 8821-1121

2 2 4 4 2 2 2

36 37

8852-1208 9104-1459 8850-1416

2 2 2

38 39 40 41

8867-1022 9108-1693 9104-1439 8320-1140

4 2 2 2

42 43 44 45 46 47 48 49 50 51

8852-1306 8858-1323 9114-1424 9104-1596 9104-1449 9104-1450 9104-1451 9112-3027 9112-3029 8821-2321

2 4 2 4 4 4 6 2 2 2

52 53 54 55 56 57 58 59 60 61 62 63

8855-1153 8859-1104 9112-1091 9112-0003 9116-6063 9104-3247 2460-1570 9112-3031 8850-1110 8867-1001 9112-1239 9112-1240

2 2 2 1 1 2 2 2 2 2 2 4

O-RING STEERING CYLINDER PIN BACK-UP RING O-RING BUSHING LIP SEAL SOCKET HD CAPSCREW, 1/2-13X6-1/2, GR8 HEX LOCKNUT, 1/2 WASHER HEX JAM NUT, 1-14, (lubricate & torque to 425-475 ft. lbs.)

LUBE FITTING, 30 DEGREES, 1/8 UPPER KING PIN TIE ROD PIN HEX HD CAPSCREW, 3/8-16X2-3/4, GR8 LOCKNUT, 3/8-16 RETAINING RING LOWER KING PIN SHIM, (20 gauge, use as required) SHIM, (.060 thick, use as required) SHIM, (.0478 thick, use as required) SHIM, (.106 thick, use as required) BUSHING O-RING SLOT HD CAPSCREW, 5/8-11X3-3/4, GR8 LOCKWASHER, 5/8 O-RING THRUST BUSHING L.H. STEERING KNUCKLE TIE ROD, (includes item 57) SELF-ALIGNING BUSHING LIP SEAL BUSHING HEAVY HEX JAM NUT, 5/8-11 LUBE FITTING, STRAIGHT, 1/8 BUSHING BUSHING

* Changed part number on item 18.

2-5

CHASSIS & ATTACHING PARTS Rear Steering Axle & Attaching Parts Starting Serial No. 0244051 Original Issue 6-93 Revised 5-31-05

NOTE: All machines must bore out Steering Knuckles to use items 62 & 63. Unless you have purchased new Steering Knuckles part number 9112-0003 & 9112-0004. See engineering print that comes with the Steering Knuckle Kit for details.

Item

Part No.

Qty.

9103-5240

1

9104-5152

AR

1 2 3

9112-0004 8821-2262

1 1 2

4

8320-1006

12

5

9104-3222

4

6 7 8

8668-1572 8867-1001 9116-6012

12 2 1

9 10 11 12 13 14 15 16 17 * 18

9103-1440 9002-0247 8856-1119 8510-1098 9020-6846 9103-1009 9002-2234 8850-1006 8855-1011 8320-1144

1 1 1 1 AR AR 1 2 2 2

19 20 21 22 23

9108-1695 8871-1280 8867-1033 9104-1598

2 2 4 AR 2

24 25 26 27 28

9020-1918 8852-1312 9108-1415 9104-1732 9103-3445

AR 2 2 2 2

JD

Description Of Part STEERING KNUCKLE KIT (includes items 26, 27, 29, 31, 32, 33, 34, 35, 38, 39, 43 thru 54, 61 & 62) (one kit does both sides) STEERING CYLINDER PIN KIT (includes one each of items 25, 26, 27, 29, 30, 36 & 37, one kit needed for each side) DRIVE HUB (see page 6-17 for details) R.H. STEERING KNUCKLE SOCKET HD CAPSCREW, 5/8-11X3, GR8 HEX HD CAPSCREW, 3/4-10X2, GR8 (lubricate and torque to 270-290 ft. lbs.)

CAPSCREW, 12 PT. 3/4-10X2 (lubricate and torque to 270-290 ft. lbs.)

HARDENED WASHER, 3/4 LUBE FITTING, STRAIGHT, 1/8 REAR AXLE WELDMENT (includes items 33, 49, & 59) REAR AXLE MOUNTING PIN HEX HD CAPSCREW, 1-1/4-7X6 FLAT WASHER, 1-1/4 HEX NUT, 1-1/4-7 SHIM (1/8 thick) SHIM (1/4 thick) HEX LOCKNUT HEX NUT, 3/8-16 LOCKWASHER, 3/8 HEX HD CAPSCREW, 3/8-16X5-3/4, GR5 STEERING CYLINDER PIVOT PIN PIPE PLUG LUBE FITTING,STRAIGHT,1/4-28 SHIM STEERING CYLINDER ASSY (see page 10-6 for details) SHIM (10 gauge thick) HEX LOCKNUT, 3/4-10 DIRT SHIELD SPACER LUBE FITTING

Item

Part No.

Qty.

Description Of Part

29 30 31 32 33 34 35

8859-1019 9104-1481 9112-3030 8859-1032 9112-3028 8692-1268 8821-1121

2 2 4 4 2 2 2

36 37

8852-1208 9104-1459 8850-1416

2 2 2

38 39 40 41

8867-1022 9108-1693 9104-1439 8320-1140

2 2 2 2

42 43 44 45 46 47 48 49 50 51

8852-1306 8858-1323 9114-1424 9104-1596 9104-1449 9104-1450 9104-1451 9112-3027 9112-3029 8821-2321

2 4 2 4 4 4 6 2 2 2

52 53 54 55 56 57 58 59 60 61 62 63

8855-1153 8859-1104 9112-1091 9112-0003 9116-6063 9104-3247 2460-1570 9112-3031 8850-1110 9103-3444 9112-1239 9112-1240

2 2 2 1 1 2 2 2 2 2 2 4

O-RING STEERING CYLINDER PIN BACK-UP RING O-RING BUSHING LIP SEAL SOCKET HD CAPSCREW, 1/2-13X6-1/2, GR8 HEX LOCKNUT, 1/2 WASHER HEX JAM NUT, 1-14 (lubricate & torque to 425-475 ft. lbs.)

LUBE FITTING, 30 DEGREES, 1/8 UPPER KING PIN TIE ROD PIN HEX HD CAPSCREW, 3/8-16X2-3/4, GR8 LOCKNUT, 3/8-16 RETAINING RING LOWER KING PIN SHIM (20 gauge, use as required) SHIM (.060 thick, use as required) SHIM (.0478 thick, use as required) SHIM (.106 thick, use as required) BUSHING O-RING SLOT HD CAPSCREW, 5/8-11X3/4, GR8 LOCKWASHER, 5/8 O-RING THRUST BUSHING L.H. STEERING KNUCKLE TIE ROD (includes item 57) SELF-ALIGNING BUSHING LIP SEAL BUSHING HEAVY HEX JAM NUT, 5/8-11 STREET ELBOW BUSHING BUSHING

* Changed Part Number on item 18.

2-5

CHASSIS & ATTACHING PARTS Cab Glass Starting Serial No. 0244114S Original Issue 2-94 Revised 6-8-94

STANDARD 2 11" RAD. 16 (TYP)

30 15" 64

REAR WINDOW

1" 29 4

28

5" 8

38 5" 16

21 39

17" 64

2 11" RAD. 16 (TYP)

3" 16

NOTE: ALL LAMINATED SAFETY GLASS, TINTED FOR 73% LIGHT TRANSMISSION SEAMED EDGES, 7/32" THICK.

RIGHT SIDE WINDOW CAB GLASS CAN ONLY BE SHIPPED WITH THE COMPLETE CAB ENCLOSURE OPTION. IF GLASS BREAKAGE OCCURS IN THE FIELD IT MUST BE REPLACED LOCALLY USING THE DIMENSIONS GIVEN. WITH THE EXCEPTION OF THE DOOR SLIDING WINDOW ASSY WHICH MAY BE PURCHASED THROUGH THE PARTS DEPARTMENT.

11" 2 16 RAD. (TYP) 2

11" RAD. 16 (TYP)

31 7" 8

5" 28 8

OPTIONAL

24 7" 8

TOP WINDOW 11

24

3" 16

LEFT SIDE WINDOW

3" 29 16 22

7" 8

7" RAD. 8 (2) PLACES

1" 32

=2

15 5" 32 = 3 1" RAD. 8 (6) PLACES

1" 24 4

FRONT WINDOW KG

3" 32 4 10"

DOOR SLIDING WINDOW (9104-3437) 2-6

BOOMS 1st & 2nd Boom Sections Starting Serial No. 0144860S Original Issue 10-90 Revised 2-93

3-1

BOOMS 1st & 2nd Boom Sections Starting Serial No. 0144860S Original Issue 10-90 Revised 2-93

Item

Part No.

Qty.

Description Of Part

Item

Part No.

Qty.

1 2 3 4 5 6 7

9103-6070 9103-1163 0510-1441 8320-1053 9060-2842 8540-1340 8820-1069

1 1 2 3 1 2 2

22

8820-1533

8

23 24

9040-3212 8820-1067

1 2

25 26 27

8855-1013 8850-1008 8820-1567

2 2 6

8 9 10

11 12 13

9002-8965 8850-1116 9040-3352 8856-1109 9020-3959 9103-1389 9103-1371 8348-1645

1 1 1 4 4 1 2 1

28 29 30 31 32 33

8856-1111 9020-5497 9103-1237 9103-3190 9103-3186 8820-1532

18 12 12 6 4 12

14 15 16

8852-1010 9020-6892 8320-1044

4 3 3

34 35

9103-6036 8820-1563

1 12

17

9020-0445 9020-0688 8856-1108 9002-6491 9103-3185 9103-1236 9020-5870 8856-1109

1 1 1 1 2 12 12 48

1ST BOOM SECTION STOP BAR HARDENED WASHER HEX HD CAPSCREW, 1-8X3, GR8 STRONGBACK WASHER HEX HD CAPSCREW, 1/2-13X2, GR5 HEX NUT, 1-8 HEAVY HEX JAM NUT, 1-8 BOOM END COVER FLAT WASHER, 3/8 WING BOLT BOOM BASE PIN BUSHING HEX HD CAPSCREW, 5/8-11X6, GR8 HEX LOCKNUT, 5/8-11 CROWD BASE & LIFT ROD PIN HEX HD CAPSCREW, 5/8-11X4, GR8 BOOM ANGLE INDICATOR BEARING FLAT WASHER, 1/2 SHOULDER BOLT BEARING PAD PUNCHED HOLE SHIM SLOTTED SHIM FLAT WASHER, 3/8

36 37 38 39 40 41 42 43 44 45

9020-7030 9103-1235 9103-3184 8820-1534 9103-3188 9103-1234 9020-7029 9103-3189 9020-7352 9002-8935

4 4 2 4 2 2 2 2 1 2

18 19 20 21

Description Of Part HEX HD CAPSCREW, 3/8-24X7/8, GR5 CROWD CYLINDER HANGER HEX HD CAPSCREW, 1/2-13X1-1/2, GR5 LOCKWASHER, 1/2 HEX NUT, 1/2-13 HEX HD CAPSCREW, 1/2-20X1-3/4, GR5 FLAT WASHER, 1/2 SLOTTED SHIM PUNCHED HOLE SHIM BEARING PAD BEARING PAD HEX HD CAPSCREW, 3/8-24X3/4, GR5 2ND BOOM SECTION HEX HD CAPSCREW, 1/2-20X7/8, GR5 SLOTTED SHIM PUNCHED HOLE SHIM BEARING PAD HEX HD CAPSCREW, 3/8-24X1, GR5 BEARING PAD PUNCHED HOLE SHIM SLOTTED SHIM BEARING PAD CROWD CYLINDER PIN SNAP RING

3-1

BOOMS 3rd Boom Section, Push Beam & Cable Starting Serial No. 0144860S Original Issue 10-90 Revised 5-11-00

SVC

A

B

* Added items 22 & 22 .

3-2

BOOMS 3rd Boom Section, Push Beam & Cable Starting Serial No. 0144860S Original Issue 10-90 Revised 5-11-00

Item

Part No.

Qty.

1 2 3

9103-6037 9020-6892 8320-1044 8852-1010 9040-3350 9040-3203 8850-1005 8856-1108 9103-3190 9020-5497 9103-1237 8820-1564 8856-1111 9103-3184 9020-7030 9103-1235 8820-1536

1 1 1 1 1 1 12 12 2 4 4 6 6 2 4 4 4

9080-1349 9103-1445 9002-1608 8863-1310 8867-1001 9020-7215

1 1 1 1 1 1

19 20

9020-7302 8852-1305 9020-7710 8820-1045

1 2 1 1

21 22 A * 22

8850-1106 9104-3101 9104-3100 9060-2830

1 1 1 1

4 5 6 7 8

9 10

11 12 13 16 17 18

* 22

SVC

B

9104-3100

1

Description Of Part 3RD BOOM SECTION TILT CYLINDER BASE PIN HEX HD CAPSCREW, 5/8-11X4, GR8 HEX NUT, 5/8-11 TUBE (auxiliary hose) TUBE (tilt hose) HEX NUT, 5/16-18 FLAT WASHER, 5/16 BEARING (top rear) SLOTTED SHIM PUNCHED HOLE SHIM HEX HD CAPSCREW, 1/2-20X1, GR5 FLAT WASHER, 1/2 BEARING (lower rear) SLOTTED SHIM PUNCHED HOLE SHIM HEX HD CAPSCREW, 3/8-24X1-1/2, GR5 PUSH BEAM PIN CLEVIS PIN COTTER PIN, 3/32X1 GREASE FITTING ROLLER (not required after serial #8444459) STUD HEX LOCKNUT, 5/16-18 PIN HEX HD CAPSCREW, 3/8-16X3-1/2, GR5 HEAVY HEX JAM NUT, 3/8-16 SHEAVE SHEAVE SHEAVE (old sheave used with quantity of two 9020-6046 bushings) SHEAVE(plastic sheave, replaced old 9060-2830; no bushings required)

Item

Part No.

Qty.

Description Of Part

23 24 25

9020-6046 9020-7043 9020-0253 9020-3039 9020-3040 9103-5147

4 1 AR AR AR 2

9103-1373 9103-1374 9020-6886 9103-6001 8320-1003 9104-1365 8820-1107 8852-1310 9060-2838 9020-7046 8820-1065 9103-1136 9103-3187 9103-1111 9103-1233 8820-1533

2 2 1 1 1 1 1 1 1 1 2 2 2 4 4 2

8820-1532

2

8856-1109 9002-8965 8850-1116 9020-6887 9103-6069 8820-1033

4 2 2 1 1 4

8856-1109 9103-3186 9020-5870 9103-1236

4 2 4 4

BUSHING SPACER (if item 21 is not used) SHIM SHIM SHIM SHEAVE ASSY (includes sheave & bushing) CABLE SHEAVE BUSHING CABLE (includes pins) CABLE ANCHOR (6 hole) HEX HD CAPSCREW, 5/8-11X1-3/4 PIN (boom to male coupler) HEX HD CAPSCREW, 5/8-11X5, GR5 HEX LOCKNUT, 5/8-11 MALE COUPLER TILT CYLINDER ROD PIN HEX HD CAPSCREW, 1/2-13X1, GR5 BUSHING CABLE BEARING SLOTTED SHIM PUNCHED HOLE SHIM HEX HD CAPSCREW, 3/8-24X7/8, GR5 HEX HD CAPSCREW, 3/8-24X3/4, GR5 FLAT WASHER, 3/8 NUT HEAVY HEX JAM NUT, 1"-8 CABLE (includes pins) HOSE RETAINER HEX HD CAPSCREW, 3/8-16X3/4, GR5 FLAT WASHER, 3/8 BEARING (side) SLOTTED SHIM PUNCHED HOLE SHIM

26

27 28 29 30 31 32 33 34 35 36

37 38 39 40 41

42 43

A

B

* Added items 22 & 22 .

3-2

BOOMS Quick Switch Assembly Starting Serial No. 0144860S thru 0244182S Original Issue 10-90 Revised 3-6-98

Item

* 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

KG

Part No.

Qty.

9104-5095 9108-6074 9108-6073 9020-7902 9103-3038 8863-1509 8867-1008 9103-1136 8864-1057 9104-1365 8852-1010 9020-7046 8820-1065 8855-1013 8830-1090

1 1 1 1 1 1 1 Ref 2 1 1 1 1 2 2 1

8856-1105

1

Description Of Part QUICK SWITCH ASSEMBLY QUICK SWITCH WELDMENT PLUNGER WELDMENT QUICK RELEASE PIN JACK CHAIN, 8" LONG, SIZE 12 ROLL PIN, 1/4"X2 LUBE FITTING, STRAIGHT, 1/4-28 THIRD BOOM SECTION (see page 3-2) BUSHING HEX HD CAPSCREW HEAD PIN HEX LOCKNUT, 5/8-11 TILT CYLINDER ROD END PIN HEX HD CAPSCREW, 1/2-13X1, GR5 LOCKWASHER, 1/2 ROUND HD MACHINE SCREW, #10-24X1/2 FLAT WASHER, #10

*Changed part number on item 1

3-3

BOOMS Quick Switch Assembly Starting Serial No. 0244183S Original Issue 2-98

Item

JH

Part No.

Qty.

9108-5049

Ref

9108-5091

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

9108-6152 9108-6151 9020-7902 9103-3038 8863-1509 8867-1008 9103-1136 9112-1308 9104-1365 9112-1309 9116-6062 8320-1123 8856-1111 8830-1193

1 1 1 1 1 1 Ref 2 1 1 1 1 2 2 1

16 17

8856-1105 9112-1310

1 2

Description Of Part QUICK SWITCH OPTION ( includes 9108-5091 plus items 9,10, &11) QUICK SWITCH ASSY (includes items 1 thru 6, 15 & 16) QUICK SWITCH WELDMENT PLUNGER WELDMENT QUICK RELEASE PIN JACK CHAIN, 5" LONG, SIZE 12 ROLL PIN, 1/4"X2 LUBE FITTING, STRAIGHT, 1/4-28 THIRD BOOM SECTION (see page 3-2) BUSHING HEX HD CAPSCREW, 5/8-11X5, GR5 PIN HEX NUT, 5/8-11 (torque to 185-200 ft. lbs.)

TILT CYLINDER PIN HEX HD CAPSCREW, 1/2-13X1, GR8 WASHER, 1/2 ROUND HD MACHINE SCREW, #10-32X1/2 FLAT WASHER, #10 WASHER, 5/8

3-3

ATTACHMENTS & ACCESSORIES Buckets & Carriages Starting Serial No. 0144860S Original Issue 10-90 Revised 11-29-00

1

Item

Part No.

Qty.

1

9045-5049 9055-5020

1 1

Description Of Part 3/4 YARD MATERIAL BUCKET 1-1/4 YARD MATERIAL BUCKET

1

NOTE:

4 5 3

MANY DIFFERENT FORK ASSEMBLIES ARE AVAILABLE FOR THE CARRIAGE ASSEMBLIES USED ON THE 534B-9. PLEASE SEE FORK INFORMATION PAGE, (4-6) FOR LIST OF FORKS.

2 6 7

Item

1 2 3 4 5 *6 *7

SVC

Part No.

Qty.

Description Of Part

9045-5007

1

9080-1315 9040-2477 9020-0003 8820-1105 8852-1310 9015-3001 8834-1022

1 1 2 2 2 1 4

48" CARRIAGE ASSY, (includes all items) CARRIAGE WELDMENT FORK PIN COLLAR HEX HD CAPSCREW, 5/8-11X4, GR5 HEX LOCKNUT, 5/8-11 SERIAL NUMBER PLATE DRIVE SCREW, #10X3/8

Item

1 2 3 4 5 *6 *7

Part No.

Qty.

Description Of Part

9045-5008

1

9080-1314 9040-2478 9020-0003 8820-1105 8852-1310 9015-3001 8834-1022

1 1 2 2 2 1 4

66" CARRIAGE ASSY, (includes all items) CARRIAGE WELDMENT FORK PIN COLLAR HEX HD CAPSCREW, 5/8-11X4, GR5 HEX LOCKNUT, 5/8-11 SERIAL NUMBER PLATE DRIVE SCREW, #10X3/8

* Revised illustration and fork note; added items 6 & 7.

4-1

ATTACHMENTS & ACCESSORIES (9045-5011) Truss Boom Starting Serial No. 0144860S Original Issue 10-90 Revised 6-29-01

Item

Part No.

Qty.

Description Of Part

Item

Part No.

Qty.

Description Of Part

1 2 3 4 5

9045-5011 9080-1353 9045-3040 9020-6046 9045-1053 9045-3041

1 1 1 1 1 1

11 12 13

9060-2904 9040-3437 8820-1036

1 2 8

14 15 16

8850-1006 9020-7884 8820-1021

8 2 8

9040-2948 8867-1001 8820-1073 8850-1008 9060-2905

1 1 1 1 1 1 1 1

TRUSS BOOM, (includes all items) TRUSS BOOM WELDMENT SWIVEL HOOK BUSHING HANGER SHACKLE, (includes attachment hardware) BOLT NUT COTTER PIN PIN LUBE FITTING, STRAIGHT, 1/8 HEX HD CAPSCREW, 1/2-13X3, GR5 HEX NUT, 1/2-13 SLIDER BRACKET

17 18 19 20 21 22

8850-1005 8820-1035 8850-1106 9015-3001 8834-1022 9045-1047

8 2 2 1 4 2

SLIDER BRACKET SLIDER BAR HEX HD CAPSCREW, 3/8-16X1-1/4, GR5 HEX NUT, 3/8-16 LOCKING CLAMP HEX HD CAPSCREW, 5/16-18X1-1/4, GR5 HEX NUT, 5/16-18 HEX HD CAPSCREW, 3/8-16X1, GR5 HEAVY HEX JAM NUT, 3/8-16 SERIAL NO. PLATE DRIVE SCREW, #10X3/8 SPACER

6 7 8 9 10 MBC

* Revised illustration and parts list.

4-2

ATTACHMENTS & ACCESSORIES Truss Boom with Winch Starting Serial No. 0144860S Original Issue 10-90 Revised 7-06-06

Item

Part No.

Qty.

9045-5012

1

1 2

9080-1353

3

8820-1096

4 5 6 7 8 9

8850-1010 8856-1113 Not Used Not Used 9045-1047

10

8820-1027

11 12 13 14 15 16 17 18 19 20 21

8856-1108 8850-1005 8345-1104 9002-9935 9020-5121 8866-2107 9045-3016 9020-7880 8866-2019 8471-7644 8866-1013 8866-2006

22

9116-3138

Description Of Part

TRUSS BOOM ASSY W/WINCH, (includes all items) 1 TRUSS BOOM WELDMENT Ref WINCH W/MOTOR, (see page 10-23 & 10-24 for details) 4 HEX HD CAPSCREW, 5/8-11X1-3/4, GR5 4 HEX NUT, 5/8-11 8 FLAT WASHER, 5/8

2 SPACER Ref CROSSOVER VALVE, (see page 10-25 for details) 2 HEX HD CAPSCREW, 5/16-18X2-3/4, GR5 2 FLAT WASHER, 5/16 10 HEX NUT, 5/16-18 4 ADAPTER 2 TUBE REDUCER, 7/8X3/4 2 HOSE ASSY 2 ELBOW, 90 DEGREES, (swivel nut) 2 ADAPTER 2 FLOW LIMITER 4 CONNECTOR, (includes item 46) 2 HOSE ASSY 2 MALE CONNECTOR, 1/2X1/2, (Before S/N 2005283-01 & After) 2 CONNECTOR, (includes 8859-1205 o-ring), (S/N 2005283-01 & After) 1 MALE TIP COUPLER, (Before S/N 2005283-01 & After)

ER 46361, 49553, 49939 - LK

Item

Part No.

Qty.

22

9140-3414

1

23 24

9104-3126 9116-3139

1 1

9140-3413

1

25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

9104-3125 9040-3056 8834-1022 9040-2948 8820-1073 8850-1008 8867-1001 9020-7882 9140-3448 9002-6965 9002-8990 9060-2905 9060-2904 9040-3437 8820-1036

1 1 4 1 1 1 1 1 1 1 2 1 1 2 8

40 41 42

8850-1006 9020-7884 8820-1021

8 2 8

43 44 45 46

8820-1035 8850-1106 9015-3001 8859-1206

2 2 1 4

* Revised illustration & parts list.

Description Of Part MALE TIP COUPLER, (S/N 2005283-01 & After) DUST CAP FEMALE COUPLER, (Before S/N 2005283-01 & After) FEMALE COUPLER, (S/N 2005283-01 & After) DUST PLUG SHEAVE DRIVE SCREW, #10X3/8 PIN HEX HD CAPSCREW, 1/2-13X3, GR5 HEX NUT, 1/2-13 LUBE FITTING, STRAIGHT, 1/8 WIRE ROPE, 3/8" DIAMETER SWIVEL HOOK THIMBLE WIRE ROPE CLIP SLIDER BRACKET SLIDER BRACKET SLIDER BAR HEX HD CAPSCREW, 3/8-16X1-1/4, GR5 HEX NUT, 3/8-16 LOCKING CLAMP HEX HD CAPSCREW, 5/16-18X1-1/4, GR5 HEX HD CAPSCREW, 3/8-16X1, GR5 HEAVY HEX JAM NUT, 3/8-16 SERIAL NO. PLATE O-RING

4-3

ATTACHMENTS & ACCESSORIES 6 Ft. Vertical Mast Starting Serial No. 0144860S Original Issue 10-90 Revised 7-06-06

Item

Part No.

Qty.

Description Of Part

Item

Part No.

Qty.

Description Of Part

9045-5035

1

9

8866-1013

1

9045-5037

1

9

8866-2006

1

9104-3399

1

6 FT. MAST ASSY, (48" carriage), (includes all items) 6 FT. MAST ASSY, (66" carriage), (includes all items) 534B-9 CAPACITY CHART, (located in cab)

10 11

8866-1016 8866-1180

1 1

9045-3031 9045-3032 9045-6002 8471-7640 9116-3138

1 1 1 1 1

9140-3414

1

12 13 14 15 16 17 18 19

8850-1006 8855-1011 9015-3001 8834-1022 9045-1039 9103-4372 9103-4373 9103-4374

2 2 1 4 1 2 2 6

5 6 7

9104-3126 2443-1386 8820-1037

1 2 2

20 21

9103-4375 9103-4376

AR 4

8

8856-1004

2

22

9103-4377

2

MALE CONNECTOR, 1/2X1/2 TUBE, (Before S/N 2005283-01) CONNECTOR, (includes 8859-1205 o-ring), (S/N 2005283-01 & After) MALE CONNECTOR, 5/8X1/2 TUBE FEMALE ELBOW, 90 DEGREES, 1/2X1/2 TUBE HEX NUT, 3/8-16 LOCKWASHER, 3/8 SERIAL NO. PLATE DRIVE SCREW, #10X3/8 STOP TUBE RETAINING RING CHAIN ROLLER LOAD ROLLER, (inside carriage frame) SHIM SIDE THRUST ROLLER, (small outside roller) SCREW

1 2 3 4

ER 46361, 49939 - LK

CARRIAGE WELDMENT - 48" CARRIAGE WELDMENT - 66" ADAPTER WELDMENT HOSE ASSY MALE HYDRAULIC COUPLING, (Before S/N 2005283-01) MALE HYDRAULIC COUPLING, (S/N 2005283-01 & After) DUST CAP CLAMP HEX HD CAPSCREW, 3/8-16X1-1/2, GR5 FLAT WASHER, 3/8

* Revised parts list.

4-4

ATTACHMENTS (9130-5016) 66" Slope Piler Carriage Starting Serial No. 0144860S Original Issue 8-94 Revised 6-19-06

Item

Part No.

*

9130-5016

1 2 3

9103-3053 9130-6030 9108-6122

4 *5 *6 *7 8 9 *10 11 *12

9108-3248 3423263 9020-4007 9103-3186 9108-1577 9108-1594 9020-5870 9103-1236 8820-1535

*13

8820-1534 9108-1313 8820-1065 8855-1013 8852-1016 8867-1022 8856-1109 8850-1016 0510-1441 9108-1622 8471-6434 8366-1316

14 15 16 17 *18 19 20 21 22 23 24

Qty.

Description Of Part

Ref 66" SLOPE PILER CARRIAGE, (includes all items) 1 CAPACITY DECAL, (not shown) 1 CARRIAGE WELDMENT 1 ADAPTER WELDMENT Ref SWAY CYLINDER, (see page 13-17 for details) 1 BUSHING 2 PIN 1 TUBE 2 BEARING PAD 1 TAP BOLT 1 THRUST WASHER AR SHIM 2 SPACER 4 HEX HD CAPSCREW, 3/8-24X1-1/4, GR5 4 HEX HD CAPSCREW, 3/8-24X1, GR5 3 KEEPER PLATE 6 HEX HD CAPSCREW, 1/2-13X1, GR5 6 LOCKWASHER, 1/2 1 HEX LOCKNUT, 1-8 2 LUBE FITTING, 90 DEGREES, 1/8 4 FLAT WASHER, 3/8 1 HEX NUT, 1-8 1 WASHER, 1-1/16 1 PIN 2 HOSE ASSY 2 CONNECTOR

ER 46361, 48269, 49530, 49939, 50170 LK

Item

* 25

Part No.

Qty.

8866-1010

2

8866-2018

* 26

9116-3138 9140-3414

* 27

9116-3139 9140-3413

28 29 30 31 * 32 33

8834-1022 9015-3001 9104-3125 9104-3126 8866-2105

34

8820-1040

35

8855-1011 9130-1083 9020-0003 8820-1105

* 36 * 37 * 38

* 39 8852-1310 * 40 8452-1062 * 41 7714-3015 * Revised illustration & parts list.

Description Of Part

CONNECTOR, (Before S/N 2005283-01) 2 CONNECTOR, (S/N 2005283-01 & After) 1 MALE QUICK DISCONNECT, (Before S/N 2005283-01) 1 MALE QUICK DISCONNECT, (S/N 2005283-01 & After) 1 FEMALE QUICK DISCONNECT, (Before S/N 2005283-01) 1 FEMALE QUICK DISCONNECT, (S/N 2005283-01 & After) 4 DRIVE SCREW, #10X3/8 1 SERIAL NUMBER PLATE 1 DUST PLUG 1 DUST CAP 2 ELBOW, 90 DEGREES, (swivel nut) Ref DUAL P.O. CHECK VALVE, (see page 13-18 for details) 3 HEX HD CAPSCREW, 3/8-16X2-1/4, GR5 3 LOCKWASHER, 3/8 1 FORK PIN 2 COLLAR 2 HEX HD CAPSCREW, 5/8-11X4, GR5 2 LOCKNUT, 5/8-11 1 SUPPORT CLAMP 1 WHIZ-LOK NUT, 3/8-16

4-5

ATTACHMENTS & ACCESSORIES Fork Information Original Issue 11-00 Revised 7-5-02

NOTE: FORKS RATED LESS THAN THE ATTACHMENT OR MACHINE’S CAPACITY DECREASE CAPACITY OF THE ATTACHMENT OR MACHINE TO THAT OF THE FORKS. FORKS RATED MORE THAN THE ATTACHMENT OR MACHINE’S CAPACITY DO NOT INCREASE ATTACHMENT OR MACHINE’S CAPACITY. NOTE: PLEASE CONSULT THE GRADALL PARTS DEPARTMENT TO DETERMINE THE CORRECT FORKS APPLICABLE TO YOUR SPECIFIC CARRIAGE ASSEMBLY AND APPLICATION.

Item

TT

Part No.

Qty.

Description Of Part

Item

9060-0390

2

9060-1819

2

9045-3002

2

9055-3005

2

9055-3008

2

9060-1015

2

9116-3269

2

9045-3045

2

48" CUBING FORK, 2X2, 3000 lbs., (B, C & D series) 48" PALLET FORK, 1-3/4X6, 9000 lbs., (B, C & D series) 48" PALLET FORK, 2X4, 8000 lbs., (B, C & D series) 48" PALLET FORK, 2X6, 10,000 lbs., (B, C & D series) 48" PALLET FORK, 1-3/4X4, 5000 lbs., (used on 6' swing mast only, P/N 9045-5047) 60" PALLET FORK, 2X6, 10,000 lbs., (B, C & D series) 60" PALLET FORK, 2X6, 11,300 lbs., (B, C & D series) 60" PALLET FORK, 2X6, 11,300 lbs., (used on 6' swing mast only, P/N 9045-5054)

* Revised page.

Part No.

Qty.

9055-3018

2

9112-3132

2

9060-0832

2

9060-1873

2

9060-0833

2

9060-1219

2

9060-1874

2

H045-3002

2

9055-3018

2

Description Of Part 72" PALLET FORK, 2X6, 10,000 lbs., (B, C & D series) 72" PALLET FORK, 2X6, 10,000 lbs., (B, C & D series) 48" PALLET FORK, 2-1/4X8, 16,000 lbs., (used on the 542, 552, & 554) 48" PALLET FORK, 2-1/4X7, 15,000 lbs., (used on the 542, 552, & 554) 60" PALLET FORK, 2-1/4X8, 16,000 lbs., (used on the 542, 552 & 554) 60" PALLET FORK, 2-1/2X8, 16,000 lbs., (used on the 542, 552 & 554) 60" PALLET FORK, 2-1/4X7, 15,000 lbs., (used on the 542, 552 & 554) 96” PALLET FORK, 2X6, 7500 lbs. loaded center, (B, C & D series) 72” PALLET FORK, 2X6, 10,000 lbs., (B, C & D series)

4-6

ENGINE & ATTACHING PARTS Perkins Diesel Engine Mounting Starting Serial No. 0144860S Original Issue 10-90 Revised 1-10-99

Item

KG

Part No.

Qty.

Description Of Part

9103-5141

1

9020-4732 9020-6262 9103-4005 9103-4006

1 1 1 1

ENGINE & TRANSMISSION FILTER KIT (includes 1 each of the following) TRANSMISSION FILTER AIR FILTER FUEL FILTER OIL FILTER

* Added items 49 & 50 to art and parts list.

5-1

ENGINE & ATTACHING PARTS Perkins Diesel Engine Mounting Starting Serial No. 0144860S Original Issue 10-90 Revised 1-10-99

Item

Part No.

Qty.

Description Of Part

Item

Part No.

Qty.

Description Of Part

1 2 3 4

9103-3053 9103-3381 2492-1332 8820-1009 8856-1107 8852-1304 9103-1045 8820-1037

1 1 1 4 8 4 2 2

25

8820-1549

8

26 27 28 29 30

8855-1012 9103-6009 9020-5032 8852-1208 9020-5031 8820-1072

8 2 2 2 2 2

8368-1481 8368-3308 8856-1109 8852-1306 9103-6072 8368-3175 9103-6099 9103-6012 8820-1534

2 2 2 3 1 1 1 1 3

9103-3323 9103-3268 8820-1066 8855-1013 9103-1041

1 3 2 2 1 Ref

35

9103-3258

1

15 16

8855-1011 9103-1395 8820-1534

3 1 2

17 18

1200-1234 8820-1045

2 1

36 37 38 39 40

9103-3133 9103-3134 9103-1152 9103-3136 9103-3246

2 1 1 1 1

19 20 21 22

23

9103-3248 9103-3074 9103-3234 8319-1028 8319-1011 9002-7469 9103-1404

1 1 1 1 1 1 1

24

9103-3329

1

MUFFLER STACK CAP CLAMP HEX HD CAPSCREW, 1/4-20X2, GR5 FLAT WASHER, 1/4 HEX LOCKNUT, 1/4-20 MUFFLER STRAP HEX HD CAPSCREW, 3/8-16X1-1/2, GR5 WASHER SHOCK MOUNT FLAT WASHER, 3/8 HEX LOCKNUT, 3/8-16 MUFFLER SUPPORT CLAMP HEADER PIPE EXHAUST MANIFOLD HEX HD CAPSCREW, 3/8-24X1, GR5 LOCKWASHER, 3/8 ALTERNATOR BRACKET HEX HD CAPSCREW, 3/8-24X1, GR5 HARDENED WASHER, 3/8 HEX HD CAPSCREW, 3/8-16X3-1/2, GR5 FAN BELT ALTERNATOR FAN ALTERNATOR BOLT, M8X1.25, GR8 LOCKWASHER, M8 HARDENED WASHER ALTERNATOR ADJUSTMENT STRAP STUD

41 42 43 44 45 46 47 48 * 49 * 50

8850-1005 8855-1010 8667-1164 9103-3256 8319-1019 9020-7497 8319-1007 8319-1011 8820-1534 8855-1011

1 1 2 1 1 1 1 1 3 3

HEX HD CAPSCREW, 7/16-20X1, GR5 LOCKWASHER, 7/16 MOTOR MOUNT SHOCK MOUNT HEX LOCKNUT, 1/2-13 SPECIAL WASHER HEX HD CAPSCREW, 1/2-13X2-3/4, GR5 STARTER MOTOR MOUNTING STUD HEX HD CAPSCREW, 1/2-13X3, GR5 LOCKWASHER, 1/2 MOUNTING PLATE PILOT PUMP (see page 10-15 for details) PERKINS DIESEL ENGINE (see separate engine manual for parts information) NUT, M5X.08 NUT, M10X1.5 HEAT SHIELD 1/4" X 3" TUBE (Fuel Filter) OIL PRESSURE SENDER (100 PSI) (not shown) HEX NUT, 5/16-18 LOCKWASHER, 5/16 SPACER FAN BLADE SPACER HEX NUT, M6X1 JUMPER WIRE HEX HD CAPSCREW, M8X1.25, GR8 LOCKWASHER, M8 HEX HD CAPSCREW, 3/8-24X1, GR5 LOCKWASHER, 3/8

5 6 7 8 9 10 11 12 13 14

KG

31 32 33 34

* Added items 49 & 50 to art and parts list.

5-1

ENGINE & ATTACHING PARTS Engine Right Side View Starting Serial No. 0144860S Original Issue 10-90 Revised 12-20-95

Item

Part No.

Qty.

Description Of Part

9103-5141

1

9020-6262 9103-4006 9103-4005 9020-4732

1 1 1 1

PERKINS ENGINE/TRANSMISSION FILTER KIT (includes all items) AIR FILTER OIL FILTER FUEL FILTER TRANSMISSION FILTER

Item

Part No.

Qty.

Description Of Part

1

9103-3234

2 3 4 5

8871-1383 8871-1102 2464-1328 9103-3258

6 7 8 9 10

9103-3136 8871-1381 9020-6124 9103-4005 8820-1037

11 12

8855-1011 9103-3319

13 14

9103-1079 8820-1067

15 16

8855-1013 9103-3049

KG

Ref ALTERNATOR (see page 5-1 for details) 2 REDUCING BUSHING, 1/2 X 3/8 1 STREET ELBOW, 90 DEGREES, 3/8 2 SHUT-OFF VALVE 1 PERKINS DIESEL ENGINE (For Parts Information see Separate Engine Manual) 1 FUEL FILTER TUBE, 1/4 X 3 1 REDUCING BUSHING, 3/8 X 1/4 1 WATER TEMPERATURE SENDER 1 FUEL FILTER ELEMENT 11 HEX HD CAPSCREW, 3/8-16 X 1-1/2, GR5 11 LOCK WASHER, 3/8 Ref TRANSMISSION ASSY (see pages 6-1 through 6-10 for details) 2 FLANGE HALF 4 HEX HD CAPSCREW, 1/2-13 X 1-1/2, GR5 4 LOCK WASHER, 1/2 1 SUCTION TUBE

* Changes to art for clarification only.

Item

Part No.

Qty.

17 18 19

9002-8225 9020-0811 8866-2067

1 1 2

20 21

8859-1207 8820-1538

22 23 24 25 26 27 28

8856-1003 9103-3246 2474-1047 8871-2231 8869-1345 9103-4006 8820-1535

29 30

8855-1011 9104-3297

31 32 33

8667-1112 9103-1197 9103-3283

Description Of Part

O RING GROUND CABLE ELBOW, 90 DEGREES (includes item 20) 2 O RING 8 HEX HD CAPSCREW, 3/8-24 X 2, GR5 (lubricate and torque to 25-30 ft. lbs.)

8 FLAT WASHER, 3/8 1 OIL PRESSURE SENDER 1 SWITCH 1 STREET TEE, 1/8 1 CONNECTOR, 90 DEGREES, 1/8 1 OIL FILTER ELEMENT 2 HEX HD CAPSCREW, 3/8-24 X 1-1/4, GR5 2 LOCKWASHER, 3/8 Ref PILOT PUMP ASSY (see page 10-15 for details) 1 PUMP GASKET 1 JUMPER WIRE 1 OIL TEMPERATURE SENDER

5-2

ENGINE & ATTACHING PARTS Engine Left Side View Starting Serial No. 0144860S Original Issue 10-90

Item

Part No.

1

9103-3226

2 3

7713-4059 8820-1067

4 5 6 7

8540-1340 8855-1013 8471-1369 8820-1036

8 9 10 11 12 13 14 15

8855-1011 9103-3407 8503-1525 7713-3089 8859-1204 8471-1369 9103-3407 9020-6739

16 17

8652-1144 8820-1031

Qty.

Description Of Part

Ref MAIN HYDRAULIC PUMP ASSY (see page 10-14 for details) 1 PUMP GASKET 2 HEX HD CAPSCREW, 1/2-13 X 1-1/2, GR5 2 HARDENED WASHER 2 LOCKWASHER, 1/2 2 FLANGE HALF 8 HEX HD CAPSCREW, 3/8-16 X 1-1/4, GR5 8 LOCKWASHER, 3/8 1 TUBE LINE 2 O-RING 2 MINI-CHECK COUPLING 2 O-RING 2 FLANGE HALF 1 TUBE LINE Ref SOLENOID VALVE ASSY (see page 10-11 for details) 2 SUPPORT CLAMP 1 HEX HD CAPSCREW, 3/8-16 X 1/2, GR5

L-910032 - added items #36 and #37.

Item

Part No.

Qty.

Description Of Part

18 19 20 21 22 23 24 25 26

8856-1109 9103-3131 8348-3497 8594-1017 9020-5205 9020-7497 9040-2427 8820-1001

1 1 1 1 3 1 1 1 2

27 28 29 30 31 32

8856-1107 8855-1009 9020-5002 8850-1006 8855-1011 8998-1036

2 2 1 1 1 2

33 34 35 36 37

8856-1006 9103-3079 9002-7187 7149-2134 8668-3122

2 1 5 84" 7

FLAT WASHER, 3/8 HOSE, 5/16 O.D., 8' LONG CONNECTOR CLAMP HOSE CLAMP JUMPER WIRE JUMPER WIRE STARTER SOLENOID HEX HD CAPSCREW, 1/4-20 X 1/2, GR5 FLAT WASHER, 1/4 LOCKWASHER, 1/4 STUD HEX NUT, 3/8-16 LOCKWASHER, 3/8 PAN HD MACHINE SCREW, #8-32 X 3/8 LOCKWASHER, #8 WIRING HARNESS NYLON TY-RAP LOOM TY-RAP

5-3

ENGINE & ATTACHING PARTS Radiator & Hoses Starting Serial No. 0144860S Original Issue 10-90

Item

Part No.

Qty.

Description Of Part

Item

Part No.

Qty.

1 2

9103-6051 8820-1003

1 2

3 4 5 6 7 8 9 10 11 12

8855-1009 8856-1107 8507-1128 9103-3132 9103-3062 9103-3061 9103-3063 8504-1654 8452-1056 8866-1118

2 2 2 1 1 1 1 4 1 2

16 17 18 19 20 21

9103-4160 9103-3254 8852-1305 8856-1108 9103-3137 8820-1021

1 1 8 8 2 4

22 23 24 25 26 27

9100-6016 9100-6017 8820-1039 8368-3308 9020-5918 8852-1206 8866-2067

1 1 4 4 8 4 2

13 14 15

8471-7570 8471-7571 9020-7622

1 1 1

FAN GUARD HEX HD CAPSCREW, 1/4-20 X 3/4, GR5 LOCK WASHER, 1/4 FLAT WASHER, 1/4 HOSE CLAMP UPPER RADIATOR HOSE HOSE CONNECTOR LOWER WATER PIPE LOWER RADIATOR HOSE HOSE CLAMP DRAIN PETCOCK MALE ELBOW, 90 DEGREES, 3/4 TUBE HOSE ASSY HOSE ASSY HOSE GUARD

28

8859-1207

2

Description Of Part RADIATOR CAP RADIATOR HEX LOCKNUT, 5/16 - 18 FLAT WASHER, 5/16 SHOCK MOUNT HEX HD CAPSCREW, 5/16-18 X 1-1/4, GR5 LEFT RADIATOR MOUNT RIGHT RADIATOR MOUNT HEX HD CAPSCREW, 3/8-16 X 2, GR5 SHOCK MOUNT SPECIAL WASHER HEX LOCKNUT, 3/8-16 ELBOW, 90 DEGREES (includes item #28) O RING

5-4

ENGINE & ATTACHING PARTS Air Cleaner Piping Starting Serial No. 0144860S Original Issue 10-90

Item

Part No.

Qty.

Description Of Part

1 2 3 4 5 6 7 8 9 10 11

9020-5663 8503-1160 9103-3028 9103-3056 9002-7713 9103-3060 9103-3055 9103-3059 9103-3058 8688-3327 8820-1020

1 1 1 1 3 1 1 1 1 3 5

12 13 14

8856-1108 8852-1205 9103-1042 7710-3138 8820-1018

5 5 1 2 4

15 16 17 18

8855-1010 9103-1154 7738-3154 8870-1023 8871-1210

4 1 1 1 1

AIR CLEANER CLAMP INLET CAP ELBOW - 90 DEGREES HOSE CLAMP INTAKE TUBE REDUCER INTAKE TUBE REDUCING ELBOW CLAMP HEX HD CAPSCREW, 5/16-18 X 1, GR5 FLAT WASHER, 5/16 HEX LOCKNUT, 5/16-18 AIR CLEANER BRACKET MOUNTING BANDS HEX HD CAPSCREW, 5/16-18 X 3/4, GR5 LOCKWASHER, 5/16 BRACKET SERVICE INDICATOR NIPPLE, 1/8 X 3 PIPE COUPLING, 1/8

5-5

ENGINE & ATTACHING PARTS Air Cleaner Starting Serial No. 0144860S Original Issue 10-90 Revised 7-28-95

Item

KG

Part No.

Qty.

Description Of Part

9020-5663

1

1 2 3 4 *5

9020-6606 9020-6262 9020-1414 9020-0807

1 1 1 1 1

6 7

9103-3028 9002-8682

1 1

AIR CLEANER (includes items 1 through 5) COVER W/NUT ELEMENT WING NUT VACUATOR BODY (not sold separately order P/N 9020-5663) AIR INLET CAP CAP, 1/8" NPT

* Item 5 not available for service.

5-6

ENGINE & ATTACHING PARTS Fuel Tank & Lines Starting Serial No. 0144860S Original Issue 10-90 Revised 10-16-96

Item

Part No.

Qty.

9103-5093

1

1 2 3 4

9103-6047 9002-8674 9040-2827 9040-0654

1 1 1 1

5

9100-3186

1

6 7 8 9 10

8654-1381 9105-6106 8871-1212 9020-5223 8871-1255 8820-1066

1 1 1 1 1 2

11 12 13

8855-1013 8856-1111 8820-1070

2 4 1

14 15 16 17 18 19

8852-1208 8668-3106

9103-3131 8820-1021

1 6 AR AR 2 2

20 21 22 23

9103-3054 8856-1108 8852-1305 9103-4396

1 2 2 1

*

Description Of Part FUEL TANK ASSY (includes items 1 thru 9) FUEL TANK WELDMENT PUSH LOCK FITTING STANDPIPE WELDMENT FUEL LEVEL SENDER (includes gasket and mounting hardware) FILLER - BREATHER (includes gasket and mounting hardware) SCREW ON GAS CAP STANDPIPE WELDMENT PIPE COUPLING, 1/4 SUCTION SCREEN SQUARE HD PIPE PLUG, 1" HEX HD CAPSCREW, 1/2-13X1-1/4, GR5 LOCKWASHER, 1/2 FLAT WASHER, 1/2 HEX HD CAPSCREW, 1/2-13X2-1/4, GR5 HEX LOCKNUT, 1/2-13 HOSE CLAMP HOSE, 5/16 I.D. HOSE, 1/4 I.D. BARB CONNECTOR HEX HD CAPSCREW, 5/16-18X1-1/4, GR5 WATER SEPARATOR FLAT WASHER, 5/16 HEX LOCKNUT, 5/16-18 SCREW ASSY (push-on type) NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE.

KG

* Changed part number & description on reservoir cap item 5.

5-7

DRIVE TRAIN Transmission Mounting & Controls Starting Serial No. 0144860S Original Issue 10-90 Revised 12-20-02

Item

Part No.

Qty.

Description Of Part

1

9103-4326 9103-4327 9103-3319

1 1 1

2 3 4 * 5 6 7

8863-3002 8863-1308 8882-1003 8850-1405 9106-1094 8825-1017

2 2 4 2 1 1

8 9 10 11 12 13 14 * 15

9106-1095 9002-7720 9106-6035 9020-3374 9103-5112 8859-1201 9040-3349 8820-1066

1 2 1 2 3 3 1 1

16 17 18

8855-1013 8874-3000 9020-7258

1 3 1

TRANSMISSION O-RING KIT TORQUE CONVERTER O-RING KIT TRANSMISSION ASSY, (includes all items shown on pages 6-2 thru 6-10) YOKE PIN, 5/16 COTTER PIN, 3/32X1/2 ADJUSTABLE YOKE END, 5/16-24 HEX JAM NUT, 5/16-24 THREADED ROD SOCKET HD SHOULDER SCREW, 3/8X3/8, (5/16-18 thread) BELLCRANK YOKE PIN ASSY TRANSMISSION SHIFT BRACKET PUSH-PULL CONTROL CABLE PRESSURE SWITCH O-RING SWITCH BRACKET HEX HD CAPSCREW, 1/2-13X1-1/4, GR5 LOCKWASHER, 1/2 MALE ADAPTER, 1/8X1/4 TUBE TUBE LINE

SVC

Item

Part No.

Qty.

Description Of Part

19

8874-3041

1

20 21 22

9020-7256 9020-7257 8874-3055

1 1 1

23 24 * 25

9002-8750 9020-2303 8820-1120

1 2 2

* 26 * 27 * 28 * 29 * 30

9020-7219 9103-6008 9060-0097 8856-1115 8852-1012 8820-1110

2 2 2 2 2 8

8855-1016

8 Ref

MALE ADAPTER, 90 DEGREES, 1/8X1/4 TUBE LINE TUBE LINE MALE ELBOW, 90 DEGREES, 1/4X1/4 TUBE ADAPTER CABLE GROMMET HEX HD CAPSCREW, 3/4-10X4-1/2, GR5 WASHER MOUNTING BRACKET SHOCK MOUNT FLAT WASHER, 3/4 HEX LOCKNUT, 3/4-10 HEX HD CAPSCREW, 3/4-10X1-3/4, GR5 LOCKWASHER, 3/4 OIL TEMP SENDOR, (not shown, see page 5-2 for details) TRANS. TEMP. GAGE, (not shown, see page 11-1 for details)

31 32 33 34

Ref

* Revised illustration and item 5, 15 & 25 thru 30.

6-1

DRIVE TRAIN Flex Plate & Torque Converter Starting Serial No. 0144860S Original Issue 10-90 Revised 9-1-99

Item

JJ

Part No.

Qty.

9103-4238

1

1

7710-4045

10

2 3 4 5 6 7 8 9 10

7710-4044 9020-4784 7710-4042 7710-4041 7710-4040 7710-4039 7710-4032 7710-4046

10 1 2 1 1 1 1 1 24

11 12

9020-4779

24 1

13 14 15 16

7710-4037 7710-4036 7710-4035 7710-4034

1 1 1 1

Description Of Part DRIVE PLATE KIT ASSY (includes items 1 through 5) HEX HD CAPSCREW & LOCK WASHER ASSY (includes item 2) LOCK WASHER DRIVE PLATE BACKING RING DRIVE PLATE DRIVE PLATE ASSY BORE PLUG RETAINING RING BORE PLUG O-RING TURBINE RETAINING RING HEX HD CAPSCREW & LOCK WASHER ASSY (includes item 11) LOCK WASHER IMPELLER COVER ASSY (includes item 6) O-RING BEARING RETAINING WASHER TURBINE HUB BEARING BEARING LOCATING RING

Item

Part No.

Qty.

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

9103-4239 9103-4240 9103-4241 7710-4032 7710-4031 7710-4030 9103-4242 9103-4243 9103-4244 7710-4027 9020-4767 7710-4012 9020-6386 9020-6385 9020-4756 9020-4755 9103-4246

1 1 1 1 1 1 1 12 8 4 1 1 1 1 1 1 Ref

34 35

9020-6378 9020-6379

1 1

* Complete revision of the page numbers in section 6.

Description Of Part TURBINE RING TURBINE TURBINE HUB TURBINE RETAINING RING RETAINING RING REACTION MEMBER SPACER HEX HD CAPSCREW HEX HD CAPSCREW LOCK TAB IMPELLER O-RING IMPELLER HUB GEAR IMPELLER HUB GEAR BEARING OIL BAFFLE ASSY OIL SEAL CONVERTER HOUSING (see page 6-3 for details) PUMP MOUNTING STUD PUMP MOUNTING STUD

6-2

DRIVE TRAIN Case & Converter Housing Starting Serial No. 0144860S Original Issue 10-90 Revised 9-1-99

JJ

* Complete revision of the page numbers in section 6.

6-3

DRIVE TRAIN Case & Converter Housing Starting Serial No. 0144860S Original Issue 10-90 Revised 9-1-99

Item

Part No.

Qty.

Description Of Part

Item

Part No.

Qty.

Description Of Part

1

8820-1046

9

29 30

7710-4085 8820-1053

15 9

2 3

8855-1011 9103-4260

9 Ref

4 5 6 7 8 9

9103-4245 7710-4284 7710-4285 7710-4112 7710-4096 9103-4246

1 2 2 1 1 1

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

9104-4050 9104-4051 9104-4052 7710-4102 7710-4103 9020-4800 9020-4799 9002-7267 7710-4116 7710-4086 7710-4085 7710-4116 7710-4097 9020-4823 9020-4824 7710-4109 7710-4111 7710-4116 9020-4798

1 1 1 1 1 1 1 2 1 16 16 1 1 1 1 1 1 1 1

HEX HD CAPSCREW, 3/8-16 X 3-3/4, GR5 LOCK WASHER, 3/8 CONTROL VALVE ASSY (see page 6-9 for details) GASKET DETENT BALL DETENT SPRING PIPE PLUG AIR BREATHER CONVERTER HOUSING ASSY (includes items 10 through 14) LUBE BYPASS TUBE O-RING TUBE CLIP HEX HD CAPSCREW LOCK WASHER SCREEN ASSY SCREEN GASKET PIPE PLUG PIPE PLUG HEX HD CAPSCREW LOCK WASHER PIPE PLUG CONVERTER HOUSING SLEEVE DIPSTICK TUBE DIPSTICK TUBE SLEEVE O-RING COVER PIPE PLUG COVER & PLUG ASSY (includes item 27)

31 32 33 34 35 36 37 38 39 40 41 42 43

7710-4086 9020-4806 9020-4807 9020-4802 7710-4112 9020-4804 7710-4119 7710-4057 9020-4809 7710-4107 7710-4111 8855-1010 8820-1017

6 2 1 1 2 1 1 1 1 1 1 2 2

44 45 46 47 48 49

7710-4098 7710-4113 7710-4116 7710-4109 7710-4048 7710-4110

1 1 1 1 2 1

50 51 52

7710-4112 7710-4118 9020-4817

1 1 1

53

7710-4113

2

LOCK WASHER HEX HD CAPSCREW, 7/16-14 X 1-3/4, GR5 HEX HD CAPSCREW OIL BAFFLE SEAL OIL BAFFLE GASKET PIPE PLUG CLUTCH LUBE TUBE MAGNETIC DRAIN PLUG O-RING SUCTION TUBE ASSY TUBE SLEEVE O-RING LOCK WASHER, 5/16 HEX HD CAPSCREW, 5/16-18 X 5/8, GR5 GASKET DOWEL PIN O-RING TUBE SLEEVE O-RING LOW SPEED CLUTCH PRESSURE TUBE PIPE PLUG PIPE PLUG TRANSMISSION CASE ASSY (includes items 25, 32, 33, 36, 38, 39, 40, 42, 43, 47, 49) DOWEL PIN

JJ

* Complete revision of the page numbers in section 6.

6-3

DRIVE TRAIN Converter House Attaching Parts Starting Serial No. 0144860S Original Issue 10-90 Revised 9-1-99

Item

Part No.

1

JJ

Qty. Ref

2

9103-4247

4

3 4 5 6 7 8 9 10 11 12 13

9020-4733 9020-4734 9020-4735 9020-4793 9020-4737 9020-4730 7710-4048 9020-4731 9103-4331 7710-4085 9002-8641 8820-1062

AR AR 1 1 1 1 1 1 1 3 1 2

14 15 16 17 18 19 20

7710-4204 9020-4732 7710-4181 9020-4740 9020-4741 9020-4738 9020-5047

2 1 2 1 1 1 1

Description Of Part CONVERTER HOUSING (see page 6-3 for details) BEARING SUPPORT SCREW AND LOCKWASHER BEARING LOCATING RING PUMP DRIVE BEARING SUPPORT BEARING RETAINING RING PUMP DRIVE GEAR BEARING PUMP DRIVE GEAR GASKET O-RING CHARGING PUMP ASSY CHARGE PUMP SEAL KIT LOCKWASHER HEX HD CAPSCREW HEX HD CAPSCREW, 7/16-14 X 4, GR5 HEX NUT FILTER BEARING RETAINING RING IDLER GEAR IDLER STUB SHAFT BEARING IDLER GEAR SHAFT LOCK BALL

Item

Part No.

Qty.

Description Of Part

21 22 23 24 25 26 27 28 29

9020-6377 7710-4016 9103-4248 9020-4749 9020-4748 7710-4164 7710-4197 7710-4022 9020-4744

1 1 1 1 1 1 1 1 1

30 31 32 33 34 35 36 37 38 39 40 41 42

9103-4255 9103-4249 9103-4250 9103-4251 9103-4252 9103-4253 7710-4255 9020-6382 9103-4254 9020-4787 9020-4788 9020-4790 7710-4007

1 1 1 1 2 6 1 1 1 1 1 1 6

PISTON RING PISTON RING EXPANDER SPRING STATOR SUPPORT SNAP RING PISTON RING BEARING RETAINING RING BEARING LOCATING WASHER TURBINE SHAFT BEARING TURBINE SHAFT ASSY (includes item 30) RETAINING RING REVERSE IDLER SHAFT O-RING LOCK BALL THRUST PLATE HEX HD CAPSCREW BEARING ASSY REVERSE IDLER GEAR RETAINING PLATE NUT BEARING RETAINING RING AUXILIARY PUMP GEAR BEARING AUXILIARY PUMP DRIVE GEAR LOCKWASHER

* Complete revision of the page numbers in section 6.

6-4

DRIVE TRAIN Clutch & Gear Group (reverse, 2nd and low) Starting Serial No. 0144860S Original Issue 10-90 Revised 9-1-99

Item

Part No.

Qty.

Description Of Part

Item

Part No.

Qty.

1

9020-4817

Ref

2 3 4

7710-4207 7710-4208 9020-4944

5 1 Ref

17 18 19

7710-4224 7710-4225 7710-4226

1 1 1

5 6 7 8

7710-4187 7710-4186 7710-4185 7710-4231

1 2 2 1

20 21 22 23

7710-4224 7710-4227 7710-4206 7710-4158

1 1 1 1

9 10 11 12 13 14 15

7710-4184 9103-4255 9020-4855 7710-4219 7710-4220 7710-4221 7710-4222

2 3 1 3 1 1 1

24 25 26 27 28

7710-4179 7710-4180 7710-4181 7710-4182 9103-4256

1 1 2 1 1

29 30

7710-4180 9020-4935

1 Ref

16

7710-4223

1

TRANSMISSION CASE ASSY (see page 6-3 for details) PISTON RETURN SPRING RETURN SPRING SPACER REVERSE & 2ND SHAFT DRUM & PLUG ASSY (see page 6-7 for details) PISTON RETURN SPRING SPRING RETAINER SNAP RING REVERSE & 2ND SHAFT REAR BEARING RETAINING RING RETAINING RING CLUTCH DISC HUB (includes item 10) PISTON RING RETAINING RING SNAP RING REVERSE & 2ND SHAFT FRONT BEARING CLUTCH DRIVEN GEAR BEARING

31 32

7710-4177 7710-4203

4 4

JJ

* Complete revision of the page numbers in section 6.

Description Of Part RETAINING RING SPACER REVERSE CLUTCH GEAR & HUB ASSY (includes item 10) RETAINING RING CLUTCH DRIVEN GEAR BEARING SNAP RING LOW SPEED SHAFT FRONT BEARING SPACER LOW SPEED GEAR BEARING LOCATING RING SPACER LOW GEAR & HUB ASSY (includes item10) LOW SPEED GEAR BEARING LOW CLUTCH DRUM & BLEED VALVE ASSY (see page 6-7 for details) BEARING CAP STUD BEARING CAP STUD

6-5

DRIVE TRAIN Clutch & Gear Group (forward, output & 3rd) Starting Serial No. 0144860S Original Issue 10-90 Revised 9-1-99

Item

Part No.

1

Qty.

Description Of Part

Item

Ref

TRANSMISSION CASE ASSY (see page 6-3 for details) THIRD GEAR & HUB ASSY RETAINING RING RETAINING RING PILOT BEARING SNAP RING SPRING RETAINER PISTON RETURN SPRING PISTON RING CLUTCH PISTON - 2ND & 3RD (see page 6-7 for details) SHAFT PILOT BEARING SNAP RING PISTON RETURN SPRING SPACER FORWARD SHAFT DRUM & PLUG ASSY (see page 6-7 for details) PISTON RING RETAINER RING PISTON RING SLEEVE FORWARD SHAFT BEARING

20

2 3 4 5 6 7 8 9 10

9103-4257 9103-4255 7710-4217 9020-4862 7710-4185 7710-4186 7710-4187 7710-4198

1 1 1 1 1 1 1 2 Ref

11 12 13 14 15

7710-4205 7710-4206 7710-4207 7710-4208

1 1 5 1 Ref

16 17 18 19

7710-4211 7710-4212 7710-4213 9103-4258

4 1 1 1

JJ

Part No.

Qty. Ref

21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

9020-4829 9020-4831 9020-6394 9020-6395 7710-4142 9020-6396 7710-4128 7710-4088 7710-4087 9020-4842 7710-4197 7710-4184 7710-4202 7710-4199 9103-4259

1 1 1 1 4 1 1 1 1 1 1 1 1 1 1

36 37 38 39

7710-4201 7710-4204 7710-4143 7710-4085

1 4 4 4

* Complete revision of the page numbers in section 6.

Description Of Part COVER & PLUG ASSY (see page 6- for details) OUTPUT SHAFT BEARING OIL SEAL GASKET CAP HEX NUT OUTPUT FLANGE O-RING FLANGE WASHER FLANGE NUT LOW SPEED SHAFT BEARING BEARING SUPPORT WASHER BEARING RING O-RING O-RING REAR BEARING CAP ASSY (includes item 36) PIPE PLUG HEX NUT LOCK WASHER LOCK WASHER

6-6

DRIVE TRAIN Clutch Assemblies Starting Serial No. 0144860S Original Issue 10-90 Revised 9-1-99

Item

Part No.

Qty.

Description Of Part

Item

Part No.

Qty.

Description Of Part

1 2 3 4 5 6 7 8

7710-4188 7710-4189 7710-4190 7710-4191 7710-4192 7710-4193 7710-4194 9020-4935

5 5 8 36 1 5 5 1

10

9020-4938

2

11

9020-4939

1

12

9020-6403

1

13 14

7710-4230 9020-4944

2 1

CLUTCH PISTON (forward, reverse & 2nd) FORWARD SHAFT, DRUM & PLUG ASSY THIRD CLUTCH SHAFT, DRUM & PLUG ASSY CLUTCH PISTON (3rd & 2nd) REVERSE & 2ND SHAFT, DRUM & PLUG ASSY

9

7710-4209

28

SNAP RING CLUTCH DISC BACKING PLATE CLUTCH INNER DISC (low) CLUTCH OUTER DISC CLUTCH PISTON (low) OUTER CLUTCH PISTON RING INNER CLUTCH PISTON RING LOW CLUTCH SHAFT, DRUM & BLEED VALVE ASSY CLUTCH INNER DISC (forward, 3rd, reverse & second)

JJ

* Complete revision of the page numbers in section 6.

6-7

DRIVE TRAIN Modulator Valve Starting Serial No. 0144860S Original Issue 10-90 Revised 9-1-99

Item

1 2 3 4

JJ

Part No.

Qty.

9020-4990

1

9103-4263 9020-4992

1 1 1 2

5 6 7 8

9020-5056 9020-5057 9103-4264

4 4 2 2

9

9020-4820

1

Description Of Part MODULATOR VALVE (includes items 1 through 8) VALVE HOUSING ACCUMULATOR SPRING (inner) ACCUMULATOR SPRING (outer) ACCUMULATOR VALVE (part of valve assy) O-RING SPOOL STOP PLUG (includes item 6) REGULATOR SPRING REGULATOR SPOOL (part of valve assy) GASKET (modulator valve to converter housing)

6-8

DRIVE TRAIN Control Valve Starting Serial No. 0144860S Original Issue 10-90 Revised 9-1-99

Item

1 2 3 4 5 6 7 8 9 10 11 12 13 14 JJ

Part No.

Qty.

Description Of Part

Item

Part No.

Qty.

Description Of Part

9103-4260

1

15

7710-4273

1

9020-4957 9020-4959 9020-4969 9103-4261 9020-4964 9020-4966 9020-4968

1 1 1 1 1 1 1 1 1 2 2 1 1 3

CONTROL VALVE ASSY (includes all items) RETAINING RING INCHING VALVE SLEEVE VALVE SPOOL BALANCING SPRING ROD INNER SPRING OUTER SPRING VALVE HOUSING FORWARD & REVERSE SPOOL OIL SEAL SPOOL STOP NEUTRAL SWITCH SWITCH ACTUATING PIN PIPE PLUG

16

9103-4262

1

17 18 19 20 21 22

9020-4980 9020-4981 9020-7872 9020-4983 9020-5058 9020-4984

1 1 1 1 1 1

23 24

9020-3115 9020-4986

1 1

SPEED SELECTOR SPOOL & PLUG ASSY INCHING SLAVE CYLINDER ASSY (includes items 17 through 24) CAP PISTON CUP STOP PISTON CUP PISTON O-RING PISTON HOUSING & FILTER DISC ASSY O-RING OIL SEAL

7710-4276 7710-4275 7710-4277 7710-4278 7710-4279 7710-4008

* Complete revision of the page numbers in section 6.

NOTE:

ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE.

6-9

DRIVE TRAIN Propeller Shaft Starting Serial No. 0144860S Original Issue 10-90 Revised 9-1-99

Item

Part No.

Qty.

9104-3032

1

1 2 3

9020-1058 8867-1008 9104-4008

2 1 1

4 5 6 7 8 9 10

9020-6545 9020-6546 9020-6544

2 1 1 1 8 8 8

9104-4009 9104-4010 9103-1194

Description Of Part DRIVE SHAFT ASSY (includes all items) SPIDER & BEARING ASSY LUBE FITTING - STRAIGHT - 1/8 SLIP YOKE ASSY (includes items 4 through 6) WASHER FELT SEAL CAP TUBE ASSY HEX HD CAPSCREW HEX HD CAPSCREW LOCKSTRAP NOTE:

JJ

ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE.

* Complete revision of the page numbers in section 6.

6-10

DRIVE TRAIN Propeller Shaft Starting Serial No. 0144900S Original Issue 10-90 Revised 9-1-99

Item

JJ

Part No.

Qty.

9103-3390

1

1 2 3

9020-1058 9002-2218 9104-4008

1 1 1

4 5 6 7 8 9 10 11

9020-6545 9020-6546 9020-6544 No Number 9104-4009 9104-4010 9103-1194 9103-4311

2 1 1 1 8 8 8 1

Description Of Part DRIVE SHAFT ASSY (includes all items) SPIDER & BEARING ASSY LUBE FITTING SLIP YOKE ASSY (includes items 4 through 6) WASHER FELT SEAL CAP TUBE ASSY HEX HD CAPSCREW HEX HD CAPSCREW LOCKSTRAP SPIDER & BEARING ASSY

* Complete revision of the page numbers in section 6.

6-10

DRIVE TRAIN Front Axle Assembly Starting Serial No. 0144860S Original Issue 10-90 Revised 9-1-99

Item

Part No.

Qty.

Description Of Part

9104-3291

1

1

9104-4444

1

2

9104-4448

1

FRONT AXLE ASSY (includes items 1 through 4) AXLE HOUSING ASSY (see page 6-12 for details) DIFFERENTIAL CARRIER ASSY (see page 6-13 for details) AXLE SHAFT & PLANETARY WHEEL END ASSY (see page 6-14 for details) FITTING LUG NUT (lubricate and torque to 350-400 ft. lbs.)

3 4 5

1 8319-3009 9104-3146

4 24

NOTE: JJ

ITEM #3 IS NOT AVAILABLE AS A SERVICE ASSEMBLY.

* Complete revision of the page numbers in section 6.

6-11

DRIVE TRAIN Front Axle Assembly Starting Serial No. 0144900S Original Issue 10-90 Revised 9-1-99

Item

JJ

Part No.

Qty.

Description Of Part

9103-5208

1

9103-3359

1

FRONT AXLE ASSY (includes items 1 through 11) FRONT AXLE ASSY (includes items 1 through 4) WHEEL END ASSY (see page 6-14 for details) WET DISC BRAKE ASSY (see page 618 for details) HOUSING ASSY (see page 6-12 for details) DIFFERENTIAL CARRIER ASSY & PARKING BRAKE (see page 6-13 for details) ELBOW, 90 DEGREES (includes item 6) O-RING BRAKE LINE, L.H. HOSE ASSY UNION TEE, 3/8 TUBE ELBOW, 90 DEGREES (swivel nut) BRAKE LINE, R.H. SHIM WASHER SPACER FRONT SWAY PIN HEX HD CAPSCREW, 1-8 X 5, GR8 HEX LOCKNUT, 1-8

1

Ref

2

Ref

3

Ref

4

Ref

5

8866-2064

2

6 7 8 9 10 11 12 13 14 15 16

8859-1204 9103-3374 8471-7524 8866-1305 8866-2105 9103-3373 9103-1014 9020-5891 9108-1176 8320-1031 8852-1016

2 1 1 1 1 1 1 1 1 1 1

* Complete revision of the page numbers in section 6.

6-11

DRIVE TRAIN Front Axle Housing Starting Serial No. 0144860S Original Issue 10-90 Revised 9-1-99

Item

1 2 3 4 5 6 7 8 9 JJ

Part No.

Qty.

9104-4447

1

9104-4444 9104-4445 9104-4446 9104-4138 9104-4139 9104-4140 9104-4141 9104-4142 9104-4143

1 1 2 2 3 3 14 3 11

Description Of Part DIFFERENTIAL CARRIER FASTENING SET (includes items 5 through 9) AXLE HOUSING BREATHER FILLER & DRAIN PLUG THRUST WASHER STUD CENTERING CONE FLAT WASHER HEX NUT HEX HD CAPSCREW

* Complete revision of the page numbers in section 6.

6-12

DRIVE TRAIN Front Axle Housing Starting Serial No. 0144900S Original Issue 10-90 Revised 9-1-99

JJ

Item

Part No.

Qty.

1

9104-4422

1

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

9104-4423 9104-4424 8307-3699 9108-4045 7710-4289 9104-4425 9104-4426 9108-4046 9108-4047 9108-4048 9108-4049 9108-4050 9108-4051 9108-4052 7710-4343 9104-4419

4 2 1 2 1 2 2 2 2 12 12 2 4 2 1 4

Description Of Part AXLE HOUSING ASSY (includes items 2, 3, 4, 5, 7, 8, 9, 10, 16, 17) AXLE SHAFT OIL SEAL AXLE SHAFT BUSHING OIL FILLER PLUG LUBE FITTING HOUSING BREATHER WASHER HEX HD CAPSCREW INNER RACE BEARING TRUNNION OIL SEAL HEX HD CAPSCREW, SHORT WASHER HEX HD CAPSCREW, SHORT WASHER HEX HD CAPSCREW, LONG DRAIN PLUG COOLING PLUG

* Complete revision of the page numbers in section 6.

6-12

DRIVE TRAIN Front Axle Differential Carrier Starting Serial No. 0144860S Original Issue 10-90 Revised 9-1-99

Item

JJ

Part No.

Qty.

9104-4448

1

1 2 3 4 5 6 7 8

9104-4145 9104-4452 9104-4147 9104-4451 9104-4450 9104-4150 9104-4151 9104-4152

1 1 1 1 1 1 2 1

9 10 11 12 13 14 15 16 17 18 19

9104-4153 9104-4154 9104-4155 9104-4156 9104-4157 9104-4158 9104-4159 9104-4161 9104-4449 9104-4163 9104-4164

1 1 1 4 4 1 1 1 1 1 1

Description Of Part DIFFERENTIAL CARRIER ASSY (includes all items) PINION NUT FLANGE ASSY (includes item 3) DUST SHIELD OIL SEAL TAPER BEARING KIT COVER PLATE HEX HD CAPSCREW DIFFERENTIAL HOUSING ASSY (includes items 9 through 13) ADJUSTING NUT ADJUSTING NUT LOCK BOLT ADJUSTING NUT LOCK DIFFERENTIAL CAP BOLT LOCATING PIN SHIM KIT SHIM KIT BEARING ASSY DIFFERENTIAL & BEVEL GEAR SET BEARING ASSY ADJUSTING SHIM KIT

* Complete revision of the page numbers in section 6.

6-13

DRIVE TRAIN (9103-4328) Front Axle Differential Carrier Starting Serial No. 0144900S Original Issue 10-90 Revised 6-27-07

JM

*

Revised part number on item 30.

6-13

DRIVE TRAIN (9103-4328) Front Axle Differential Carrier Starting Serial No. 0144900S Original Issue 10-90 Revised 6-27-07

Item

Part No.

Qty.

Description Of Part

9103-4328 *Ref DIFFERENTIAL CARRIER ASSY 1 2 3 4 5 6 7 8 9 10 11

9108-4053 9108-4054 7710-4303 9104-4372 9104-4373 9108-4051 7710-4439 9104-4374 9108-4056 9104-4375

1 1 8 1 1 8 8 1 1 1 Ref

12 13 14

8688-1704 9108-4113 9104-4376

4 4 1

15 16 17 18 19

8338-4172 7710-4303 9020-0440 9108-4059 9104-4377 9108-4065 9108-4066 9108-4067 9108-4068 9108-4069 9108-4070 9108-4071 9108-4072 9108-4073 9108-4074 9020-0440 9108-4059 9104-4378

4 8 1 1 AR AR AR AR AR AR AR AR AR AR AR 1 1 1

20 21 22

JM

(includes all items) BEVEL PINION NUT WASHER HEX HD CAPSCREW BRAKE DISC FLANGE ASSY (includes item #8) WASHER HEX NUT DEFLECTOR OIL SEAL THRUST WASHER PARKING BRAKE ASSY (see page 6-18 for details) HEX HD CAPSCREW WASHER PINION BEARING CAGE ASSY (includes items 17 and 20) HEX NUT HEX HD CAPSCREW OUTER BEARING CUP OUTER BEARING CONE SHIM (.125 thick) SHIM (.126 thick) SHIM (.127 thick) SHIM (.128 thick) SHIM (.129 thick) SHIM (.130 thick) SHIM (.136 thick) SHIM (.142 thick) SHIM (.148 thick) SHIM (.154 thick) SHIM (.158 thick) INNER BEARING CUP INNER BEARING CONE RING GEAR & PINION SET

*

Item

Part No.

Qty.

Description Of Part

23

24 25 26

9104-4379 9108-4076 9108-4077 9108-4078 9108-4079 9104-4380

AR AR AR 1 1 1

27 28 29 * 30 31 32 33 34

8307-3699 8308-1182 9104-4381 8348-3441 9108-4099 9108-4098 9108-4097 9108-4094

1 4 4 2 2 2 2 1

35

9108-4095

1

36 37 38 39 40

9104-4382 9108-4113 9108-4103 9108-4092 9108-4088 9108-4089 9108-4090 9108-4091 9108-4087 9108-4086 9108-4085 9108-4084 9108-4083 9108-4082 9108-4081 9108-4101 9108-4113 9108-4102

12 12 8 8 AR AR AR AR 2 2 2 2 1 4 4 12 12 12

SHIM (.003 thick) SHIM (.005 thick) SHIM (.010 thick) PINION REAR BEARING PINION BEARING LOCK RING DIFFERENTIAL CARRIER ASSY (includes items 28 and 29) OIL LEVEL & FILLER PLUG WASHER HEX HD CAPSCREW ADJUSTING RING COTTER PIN BEARING ADJUSTING RING BEARING CUP BEARING CONE DIFFERENTIAL CASE ASSY (includes items 1, 22, 24, 25, 36 through 50) DIFFERENTIAL CASE ASSY (includes items 36 through 47) HEX HD CAPSCREW WASHER CLUTCH DRIVEN DISC CLUTCH DRIVE DISC SHIM (.005 thick) SHIM (.010 thick) SHIM (.013 thick) SHIM (.015 thick) CLUTCH DRIVE DISC CLUTCH SPACER SIDE GEAR THRUST WASHER DIFFERENTIAL SIDE GEAR DIFFERENTIAL SPIDER DIFFERENTIAL PINION THRUST WASHER HEX HD CAPSCREW WASHER HEX NUT

41 42 43 44 45 46 47 48 49 50

Revised part number on item 30.

6-13

DRIVE TRAIN Front Axle Shaft & Planetary Wheel End Starting Serial No. 0144860S Original Issue 10-90 Revised 9-1-99

Item

Part No.

Qty.

9103-4309

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

9104-4166 9104-4167 9104-4168 9104-4169 9104-4170 9104-4171 9104-4460 9104-4173 9104-4174 9104-4175 9104-4176 9104-4177 9104-4178 9104-4179 9104-4180 9104-4181 9104-4459

1 4 1 4 4 1 1 4 1 1 1 1 10 1 1 1 1

18 19 20 21 22 23

9104-4183 9104-4184 9104-4185 9104-4186 9104-4187 9104-4189

2 1 1 1 1 12

JJ

Description Of Part BRAKE WHEEL END ASSY (includes all items) COVER ASSY (includes items 2 thru 6) HEX HD CAPSCREW O-RING KIT HEX HD CAPSCREW SECTOR PLATE BEARING ASSY PLANETARY CARRIER ASSY SPACER MID-SHAFT ROTATING BRAKE DISC STOP DISC HUB BRAKE DISC ASSY SOCKET HEAD CAPSCREW FIXED BRAKE DISC STOP RING GEAR & CARRIER ASSY ADJUSTING SHIM KIT WHEEL HUB ASSY (includes items 18 thru 23) BEARING ASSY PLUG SEALING WASHER SPACER HUB SEAL WHEEL STUD

Item

Part No.

Qty.

24 25 26 27 28 29 30 31 32 33

9104-4458 9104-3146 9104-4191 9104-4192 9104-4193 9104-4194 9104-4195 9104-4196 9104-4197 9104-4335

1 12 1 1 1 1 1 1 1 1

9104-4453 9104-4200 9104-4298 9104-4201 9104-4461 9104-4203 9104-4204

1 1 3 1 2 2 1 9 1 1

34 35 36 37 38 39 40 41 42 43

* Complete revision of the page numbers in section 6.

Description Of Part SEAL RACE SWIVEL NUT SNAP RING THRUST WASHER SPRING SERVICE BRAKE PISTON SNAP RING PARK BRAKE SEAL RING PARK BRAKE PISTON SEALING KIT (includes items 34,35 & 36) OIL SEAL OIL SEAL OIL SEAL SPRING WASHER KIT BLEEDER SCREW BLEEDER SCREW CAP SPINDLE ASSY SOCKET HD CAPSCREW O-RING AXLE SHAFT NOTE: QUANTITIES SHOWN ARE FOR ONE BRAKE WHEEL END ASSEMBLY ONLY.

6-14

DRIVE TRAIN Front Axle Shaft & Planetary Wheel End Starting Serial No. 0144900S Original Issue 10-90 Revised 6-23-00

Item

Part No.

Qty.

1 2 3 4

9108-4112 9108-4113 7710-4343 9104-4383

48 48 2 2

5 6 7 8 9 10 11 12 13 14 15 16 17

9108-4106 9104-4385 9104-4384 9104-4386 9108-4107 9108-4114 9108-4107 9104-4387 9108-4109 9104-4388 9104-4389 9104-4390 9104-4391

2 6 6 6 6 6 2 2 2 2 4 2 2

DS

Description Of Part HEX HD CAPSCREW WASHER OIL LEVEL PLUG PLANET GEAR SPIDER ASSY (includes item 5 thru 9) THRUST BUTTON PLANET PINION SHAFT PLANET PINION THRUST WASHER SNAP RING PINION SHAFT SET SCREW AXLE SHAFT SNAP RING PLANETARY SUN GEAR SUN GEAR THRUST HUB BEARING NUT HEX HD CAPSCREW WHEEL BEARING NUT LOCK PLANET RING GEAR

Item

Part No.

Qty.

Description Of Part

18 19

9104-4392 9104-4393

2 2

20 21 22 23 24 25 26 27 28 29 30 31

9104-4394 7710-4444 7710-4445 9104-4395 9104-4396 9104-4397 8308-1182 9104-4398 9108-4126 9104-4399 9104-4400 9104-4401

1 1 2 2 2 1 28 28 24 2 2 2

32

9104-4402

2

HUB BEARING, OUTER CONE WHEEL HUB ASSY (includes items 20, 21) HUB BEARING, OUTER CUP HUB BEARING, INNER CUP HUB BEARING, INNER CONE OIL SEAL SPINDLE ASSY (includes items 25) OIL SEAL WASHER HEX HD CAPSCREW WHEEL STUD OUTER AXLE SHAFT COUPLEING SNAP RING AXLE SHAFT COUPLING ASSY (includes item 30) INNER AXLE SHAFT

* Re-released page.

6-14

DRIVE TRAIN Wheels & Tires Starting Serial No. 0144860S Original Issue 10-90 Revised 9-1-99

NEW STYLE

OLD STYLE REAR-STANDARD

FRONT-STANDARD Item

Part No.

Qty.

1

9104-3276

1

1 2

9104-3430 9104-3146

1 12

3

9020-0339

1

3 4 5 6 7

9108-3385 9020-0561 9020-0772 9020-1615 9103-3104

1 1 1 1 1

Description Of Part RIM, 8.00 TG X 24 ** NOTE: (NO LONGER AVAILABLE, REPLACED BY 9104-3430) RIM, 9.00 X 24 (New One Piece Style) LUG NUT (lubricate and torque to 350400 ft. lbs.)

VALVE (air / liquid) ** NOTE: (USE WITH 9104-3276 ONLY) VALVE (air/liquid) (Use with 9104-3430) O-RING GUTTER RING LOCK RING TIRE, 13.00 X 24-12 PLY (not illustrated)

Item

Part No.

Qty.

1

9060-2638

1

1 2 3

9103-3467 9020-2141 9020-0339

1 10 1

3 4 5 6 7

9108-3385 9020-0561 9020-0772 9020-1615 9060-2040 9103-3104

1 1 1 1 1 1

Description Of Part RIM, 8.00 TG X 24 ** NOTE: (NO LONGER AVAILABLE REPLACED BY 9103-3467) RIM, 9.00 X 24 (New One Piece Style) LUG NUTS ** NOTE: (USE VALVE (air/liquid) WITH 9060-2638 ONLY) VALVE (air/liquid) (Use with 9103-3467) O-RING GUTTER RING LOCK RING TIRE, 13.00 X 24, 8 PLY (not illustrated) TIRE, 13.00 X 24, 12 PLY (not illustrated)

FRONT-FLOATATION

JJ

Item

Part No.

Qty.

1 2

9104-3081 9104-3146

1 10

3 4 5 6 7

9020-1452 9020-1441 9020-1762 9020-1766 9020-1439

1 1 1 1 1

Description Of Part RIM, 14.00 X 25 LUG NUT (lubricate and torque to 350-400 ft. lbs.)

VALVE (air / liquid) O-RING GUTTER RING LOCK RING TIRE, 17.5 X 25,14 PLY (L-2 TRACTION REGULAR TREAD)

* Complete revision of the page numbers in section 6.

6-15

DRIVE TRAIN Wheels & Tires Starting Serial No. 0144900S Original Issue 10-90 Revised 9-1-99

FRONT-STANDARD Item

Part No.

Qty.

1 2

9104-3298 9104-3146

1 12

3 4

9108-3385 9103-3104

1 1

REAR-STANDARD

Description Of Part

Item

Part No.

Qty.

RIM, 9.00 X 24 LUG NUT (lubricate and torque to 350400 ft. lbs.)

VALVE TIRE, 13.00 X 24, 12 PLY (G-2 traction regular tread) (not illustrated)

1 2

9104-3298 9104-3146

1 12

3 4

9108-3385 9103-3104

1 1

Description Of Part RIM, 9.00 X 24 LUG NUT (lubricate and torque to 350400 ft. lbs.)

VALVE TIRE, 13.00 X 24, 12 PLY (G-2 traction regular tread) (not illustrated)

FRONT-FLOATATION

JJ

Item

Part No.

Qty.

1 2

9104-3292 9104-3146

1 12

3 4

9020-1452 9103-3361

1 1

Description Of Part RIM, 14.00 X 25 LUG NUT (lubricate and torque to 350-400 ft. lbs.)

VALVE TIRE, 17.5 X 25, ( L-2 Michelin radial) (not illustrated)

* Complete revision of the page numbers in section 6.

6-15

DRIVE TRAIN (9103-3382) Rear Drive Hub Assy Starting Serial No. 0144860S Original Issue 10-9 Revised 5-31-05

! * NOTE: AS OF 4-7-95, THE SPINDLE (ITEM 4)

IS OBSOLETE AND STOCK IS LIMITED. WHEN STOCK IS DEPLETED, YOU WILL NEED TO PURCHASE A NEW WHEEL DRIVE ASSEMBLY, PART NUMBER 9103-3504.

Item

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 JD

Part No.

Qty.

9103-3382

2

9104-4462 9104-4277 9104-4279 9104-4099 9104-4280

1 1 1 1 1 1 1 1 1 1 12 1 1 1 1 1 1 1 1

9020-2501 9020-2500 9104-4360 9104-4311 9106-4005 9106-4006 9104-4105 9104-4278 9104-4276 9112-4015 9104-4101 9112-4017

Description Of Part REAR DRIVE HUB ASSY (includes all items) SEAL KIT (includes items 5, 8 & 20) COUPLING INPUT SHAFT RETAINING RING SPINDLE OIL SEAL BEARING CONE BEARING CUP BOOT SEAL HUB WHEEL BOLT BEARING CUP BEARING CONE THRUSTWASHER SPRING RETAINING RING RING GEAR MAGNETIC PLUG SECONDARY CARRIER (includes items 19 & 20)

Item

* 19 * 20

21 22 23 24 25 26 27 28 29 30 31

Part No.

Qty.

9109-4003 9106-4010 9112-4018 9112-4019 9104-4106 9104-4107 9106-4007 9104-4109 9104-4361 9104-4112 9104-4113 9112-4027 9104-4111

1 1 1 1 1 1 1 1 1 1 2 12 12

* Added part numbers to items 19 & 20.

Description Of Part LOCKNUT LOCK SCREW PRIMARY CARRIER PRIMARY SUN GEAR PLUNGER O-RING THRUSTWASHER COVER PIPE PLUG DISENGAGE COVER HEX HD BOLT FLAT WASHER HEX HD CAPSCREW, 3/8-16

NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE. NOTE: QUANTITIES SHOWN ARE FOR ONE HUB ASSY ONLY.

6-16

DRIVE TRAIN (9103-3504) Rear Steering Axle Drive Hub FOR SERVICE ONLY Original Issue 4-95 Revised 9-1-99

!

Item

*

NOTE! To service item 17 locknut, a special wrench is required, order P/N 9114-4325 wrench.

Part No.

Qty.

9103-3504

2

9104-4462 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 JJ

9104-4276 9104-4277 9114-4175 9114-4176 9104-4099 9114-4177

9020-2501 9020-2500 9114-4178 9104-4311 9114-4179 9114-4180 9114-4181 9114-4182 9114-4183 9103-4385

Description Of Part

REAR STEERING AXLE DRIVE HUB Ref REPAIR KIT (includes items 7, 8 and 30) 1 RETAINING RING 1 COUPLING 1 SPRING 1 INPUT SHAFT 2 RETAINING RING 1 SPINDLE 1 SEAL 1 OIL SEAL 1 OUTER BEARING CONE 1 OUTER BEARING CUP 1 HUB 12 WHEEL BOLT 1 INNER BEARING CUP 1 INNER BEARING CONE 1 THRUST WASHER 1 LOCKWASHER 1 LOCK NUT 1 RING GEAR

Item

Part No.

Qty.

19 20 21 22 23 24 25 26 27 28 39 30 31 32 33

9103-4386 9103-4387 9103-4388 9104-4106 9104-4107 9104-4105 9104-4361 9114-4188 9112-4027 9114-4189 9104-4112

1 1 1 1 1 1 1 1 12 12 1 1 1 1 2

9104-4101 9103-4389 9103-4390

* Complete revision of the page numbers in section 6.

Description Of Part SECONDARY CARRIER ASSY PRIMARY CARRIER ASSY PRIMARY SUN GEAR PLUNGER O-RING THRUST WASHER PIPE PLUG COVER FLAT WASHER HEX HD BOLT DISENGAGE COVER LOCK SCREW MAGNETIC PLUG PIPE PLUG THRUSTWASHER NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE. NOTE: QUANTITIES SHOWN ARE FOR ONE HUB ASSY ONLY.

6-16

DRIVE TRAIN Front Axle Service Brakes Starting Serial No. 0144900S Original Issue 10-90 Revised 9-1-99

Item

Part No.

Qty.

1 2 3 4 5 6 7 8 9 10

9104-4403 9104-4404 9104-4405 9104-4406 9104-4407 9104-4408 9104-4409 9104-4410 9104-4411 9104-4412 9104-4413 9104-4414 9104-4415 9104-4416 9104-4417 9104-4418 9104-4419 9104-4420 8307-3699 9104-4421

10 8 2 2 2 8 8 2 2 AR AR AR AR 2 2 2 4 2 2 8

11 12 13 14 15 16 17

JJ

Description Of Part STATIONARY DISC FRICTION DISC PISTON OUTER BACK-UP RING PISTON OUTER QUAD RING BRAKE PISTON SHOULDER BOLT SHOULDER BOLT SPRING PISTON INNNER QUAD RING PISTON INNER BACK-UP RING SHIM (.003 thick) SHIM (.005 thick) SHIM (.010 thick) SHIM (.020 thick ) DRAIN PLUG BLEEDER SCREW INLET PLUG COOLING PLUG BRAKE HOUSING FILLER PLUG HEX HD CAPSCREW

* Complete revision of the page numbers in section 6.

6-17

DRIVE TRAIN Front Axle Parking Brake Starting Serial N. 0144900S Original Issue 10-90 Revised 9-1-99

Item

1 2 3 4 5 6 7 8 9 10 11 12

JJ

Part No.

Qty.

9105-3540

1

9104-4427

AR

9104-4428 9104-4429 9104-4430 9104-4431 9104-4432 9104-4433 9104-4434 9100-4021 9104-4435 9104-4436 9104-4437

AR 1 1 1 4 4 1 1 1 1 1 1 6

9104-4438

Description Of Part PARKING BRAKE ASSY(includes all items) REPAIR KIT (includes items 11, 14, 17, & 18) LINING KIT (includes item 19 thru 22) MOUNTING ASSY LUBE FITTING COVER HEX HD CAPSCREW LOCKWASHER CONNECTOR BLEEDER SCREW PUSH ROD HEX JAM NUT SQUARE HD SET SCREW WIPER SEAL BELLVILLE SPRING

Item

Part No.

Qty.

13 14 15 16 17 18 19 20 21 22

9104-4439

1 2 2 1 1 1 1 1 2 2

9104-4440

* Complete revision of the page numbers in section 6.

Description Of Part PISTON BACK-UP RING O-RING PISTON O-RING BACK-UP RING LINING ASSY LINING BUSHING SLOTTED SCREW NOTE:

ONLY ITEMS WITH PARTS NUMBERS ARE AVAILABLE FOR SERVICE

6-18

CONTROLS Transmission & Sway Starting Serial No. 0144860S Original Issue 10-90 Revised 1-15-98

KG

* Switched item numbers 33 & 34 in art.

7-1

CONTROLS Transmission & Sway Starting Serial No. 0144860S Original Issue 10-90 Revised 1-15-98

Item

Part No.

Qty.

Description Of Part

Item

Part No.

Qty.

Description Of Part

1 2 3 4 5 6 7 8 9 10 11 12 13 14

9103-1463 9002-7319 7714-3004 7714-3006 9020-5542 9020-0299 8832-1015 9103-3310 9040-2903 9002-8695 9103-5068 9103-1470 9080-1213 8820-1065

1 2 2 2 2 2 13 1 1 1 1 1 1 2

19 20 21 22 23 24 25 26 27 28 29 30 31 32

8867-1008 8863-1479 8856-1113 9002-8662 9040-3406 8855-1013 8850-1008 8668-3117 8855-1011 8850-1006 9020-6861 8855-1010 8850-1305 9103-1013 8826-1030

1 3 2 2 1 1 1 1 1 1 1 1 1 1 2

15 16 17 18

9020-0290 9020-0774 9020-3502 9020-6859

6 1 1 1

CONTROL & INSTRUMENT PANEL SELF-TAPPING SCREW WHIZ-LOK SCREW, 5/16-18 X 1-1/4 WHIZ-LOK NUT CONTROL ROD KNOB SELF-TAPPING SCREW, #6-32 X 1/2 COVER PLATE CONTROL ROD BRACKET CLAMP (bracket to steering column) INSTRUMENT PANEL PLATE CONTROL PANEL CONTROL BRACKET HEX HD CAPSCREW, 1/2-13 X 1, GR5 NEEDLE BEARING HANDLE GRIP SHOULDER BOLT BELL CRANK

33 34

9020-5973 9103-6042

1 1

LUBE FITTING, STRAIGHT, 1/4-28 ROLL PIN, 3/16 X 1-1/4 FLAT WASHER, #4 WAVE BEND WASHER HANDLE WELDMENT LOCKWASHER, 1/2 X .171 X .125 HEX NUT, 1/2-13 BALL JOINT ASSEMBLY LOCKWASHER, 3/8 X .141 X .94 HEX NUT, 3/8-16 CABLE ASSEMBLY LOCKWASHER, 5/16 X .125 X .078 HEX NUT, 5/16-24 CABLE BRACKET SOCKET BUTTON HD CAPSCREW, 3/8-16 X 1-1/4 BELL CRANK BELL CRANK

KG

* Switched item numbers 33 & 34 in art.

7-1

CONTROLS Boom, Tilt and Sway Starting Serial No. 0144860S Original Issue 10-90 Revised 12-22-93

Item

Part No.

Qty.

Description Of Part

Item

Part No.

Qty.

1 2 3 4 5 6 7 8

9020-2361 8882-1004 9002-7987 8850-1406 9020-5533 9020-0290 9020-6861 8820-1328

1 3 3 AR 1 8 1 1

9 10 11 12 13 14 15 16

9104-6051 9020-5534 9002-8662 9020-3502 9020-0406 9020-5765 9040-0543 9020-5759

1 1 6 2 4 1 1 1

CONTROL LINKAGE ROD (tilt) ADJUSTABLE YOKE END SPRING CLEVIS HEX NUT, 3/8 - 24 BELL CRANK NEEDLE BEARING TILT, SWAY CONTROL CABLE HEX HD CAPSCREW, 5/8-11 X 6-1/2, GR5 LINKAGE ROD BELL CRANK WAVE WASHER SHOULDER BOLT BALL JOINT BELL CRANK STUD BOOM CONTROL HANDLE

17 18 19 20 21 22 23 24 25 26 27 28 29

9020-0638 9020-5558 9106-6020 9106-6021 8850-1108 9002-1552 8867-1008 8850-1305 9104-1236 9002-1552 8863-1302 8863-1301 9020-5580

1 1 1 1 1 4 4 1 1 1 1 4 1

30 31 32

8850-1010 8856-1113 8850-1110

2 9 1

Description Of Part KNOB BELL CRANK LINKAGE ROD LINKAGE ROD HEX JAM NUT, 1/2-13 CLEVIS PIN LUBE FITTING, STRAIGHT, 1/4-28 HEX NUT, 5/16-24 CABLE END CLEVIS PIN COTTER PIN, 1/16 X 3/4 COTTER PIN, 1/16 X 1/2 SPACER (not required with auxiliary hydraulics option) HEX NUT, 5/8-11 FLAT WASHER, #4 HEX JAM NUT, 5/8-11

7-2

CONTROLS Accelerator Linkage Starting Serial No. 0144860S Original Issue 10-90

Item

Part No.

Qty.

1 2 3 4 5 6 7

8863-1318 9002-1584 9103-6022 9103-1088 8850-1404 8668-3118 8825-1018

1 1 1 1 5 2 1

8 9 10 11 12 13 14

8856-1109 9002-8946 9002-7685 9103-1087 9103-3281 8856-1111 8850-1105

1 AR 1 1 1 1 1

PCN L-8984

Description Of Part COTTER PIN, 1/8 X 1 CLEVIS PIN ACCELERATOR PEDAL LINKAGE ROD HEX NUT, 1/4-28 BALL JOINT SOCKET HD SHOULDER SCREW, 3/8 X 1/2 (5/16-18 THREAD) FLAT WASHER, 3/8 WAVY WASHER CLEVIS & COTTER PIN BELL CRANK BEARING FLAT WASHER, 1/2 HEAVY HEX JAM NUT, 5/16-18

Item

Part No.

Qty.

15 16 17 18 19 20 21 22 23

9020-7801 9002-8977 8850-1613 9020-0795 9002-8660 7710-4085 8852-1305 9103-1388 8820-1021

1 1 2 1 1 1 2 1 2

24 25 26

9002-7908 8850-1110 8820-1106

1 2 1

Description Of Part SPRING YOKE HEX NUT, #10-32 ACCELERATOR CABLE HOSE CLIP LOCKWASHER HEX LOCKNUT, 5/16-18 CABLE BRACKET HEX HD CAPSCREW, 5/16-18 X 1-1/4, GR5 BALL JOINT HEAVY HEX JAM NUT, 5/8-11 HEX HD CAPSCREW, 5/8-11 X 4-1/2, GR5

7-3

CONTROLS Steering Column Starting Serial No. 0144860S Original Issue 10-90

Item

Part No.

Qty.

Description Of Part

1 2 3

9060-0274 9020-0266 9020-2230

1 1 1

4 5 6 7

9002-0397 8850-1004 9060-0273 9060-0267

2 2 1 1

8 9 10 11 12 13

9020-1347 9020-1346 9020-1348 9020-1349 9020-1350 8820-1037

1 2 1 1 1 2

14

8820-1033

2

15

9020-6762 9020-6567

1 AR

STEERING CAP STEERING WHEEL NUT SPINNER KNOB (includes items 4 and 5) FLAT HD SCREW, 1/4NC X 1 HEX NUT, 1/4-20 STEERING WHEEL STEERING COLUMN (includes items 8 through 12) RETAINING RING RETAINING RING BEARING SHAFT TUBE & FLANGE HEX HD CAPSCREW, 3/8-16 X 1-1/2, GR5 HEX HD CAPSCREW, 3/8-16 X 3/4, GR5 ORBITROL SEAL KIT

7-4

BRAKES Hydraulics & Service Brake Lines Starting Serial No. 0144860S Original Issue 10-90

D

Item

Part No.

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

9104-3293 8866-1305 9104-3294 9104-3189 9104-3190 7713-3177 7713-3140 7713-3139 8471-7524 8471-7522 9103-3032 9104-3091 8471-7523 9002-7178 9104-1258 9108-3154

1 2 1 1 1 2 2 2 1 1 1 1 1 6 3 Ref

17 18 19

8866-2018 8859-1205 8820-1005

1 1 2

20 21 22

8856-1002 7713-3270 8866-2105

2 2 2

TO PARKING BRAKE VALVE (SEE PAGE 8-2)

Description Of Part TUBE ASSY UNION TEE, 3/8 TUBE TUBE ASSY TUBE ASSY TUBE ASSY HEX HD CAPSCREW COVER PLATE CLAMP SET HOSE ASSY HOSE ASSY MINI-CHECK COUPLING FEMALE BRANCH TEE HOSE ASSY NYLON HOSE TIE SLOTTED HOSE BRAKE VALVE ASSY (see page 10-21 for details) CONNECTOR (includes item #18) O-RING HEX HD CAPSCREW, 1/4-20 X 1, GR5 FLAT WASHER, 1/4 CLAMP SET ELBOW, 90 DEGREES (swivel nut)

8-1

BRAKES Hydraulics & Service Brake Lines Starting Serial No. 0144900S Original Issue 10-90

TO PARKING BRAKE VALVE (SEE PAGE 8-2)

SEE PAGE 6-12 FOR CONTINUATION OF SERVICE AND PARKING BRAKE LINES.

PCN L-8984

Item

Part No.

1

8471-7524

2 3 4 5 6 7 8 9 10 11

7713-3177 7713-3140 7713-3139 8471-7987 9103-3032 9104-3091 9104-1258 8471-7523 9002-7187 9108-3154

12 13 14

8859-1205 8866-2018 8866-2105

Qty.

Description Of Part

Ref HOSE ASSY (see page 6-12 for details) 2 HEX HD CAPSCREW 2 COVER PLATE 2 CLAMP SET 1 HOSE ASSY 1 MINI-CHECK COUPLING 1 FEMALE BRANCH TEE 1 HOSE 1 HOSE ASSY AR NYLON HOSE TIE Ref BRAKE VALVE ASSY (see page 1021 for details) 1 O-RING 1 CONNECTOR (includes item #12) 2 ELBOW, 90 DEGREES (swivel nut)

8-1

BRAKES Hydraulics & Parking Brake Lines Starting Serial No. 0144860S Original Issue 10-90

TO TEE IN DIRECTIONAL CONTROL VALVE (SEE PAGE 9-2)

TO DUMP CIRCUIT (SEE PAGE 9-2)

TO DIRECTIONAL CONTROL VALVE (SEE PAGE 9-2) TO ACCUMULATOR CHARGE VALVE (SEE PAGE 8-4)

(SEE PAGE 8-1) ITEM #13 TO FRONT AXLE PARKING BRAKES (SEE PAGE 8-1)

TO TEE IN HYDRAULIC TANK (SEE PAGE 9-2)

Item

Part No.

1

9108-3154

2 3 4 5 6 7 8 9 10 11 12 13 14

8866-2106 8859-1204 7713-1088 9020-7842 8866-2005 8866-2239 9104-3163 8471-7561 7710-3089 8471-7508 7713-3342 8866-2005 8821-2228

15

9103-3096 9103-4018 8866-2064

16

Qty.

Description Of Part

Ref BRAKE VALVE ASSY (see page 10-21 for details) 1 ELBOW - 90 DEGREES (swivel nut) 6 O-RING 1 ELBOW - 90 DEGREES 1 HOSE ASSY 2 CONNECTOR (includes item #3) 1 SWIVEL NUT RUN TEE, 3/8 TUBE 1 TUBE ASSY 1 HOSE ASSY (see page 9-14) 1 MINI-CHECK COUPLING 1 HOSE ASSY 1 HOSE ASSY 1 CONNECTOR (includes item #3) 2 SOCKET HD CAPSCREW, 5/16-18 X 1-1/4, GR8 1 INCHING VALVE ASSY AR SEAL KIT 2 ELBOW, 90 DEGREES (includes item #3)

Item

Part No.

Qty.

17 18 19 20

8471-7523 8866-2105 8471-7466 8866-2065

1 3 1 2

21 22 23 24

8859-1205 8866-2105 7713-3167 9104-3090

25

8826-1021

26 27 28 29 30 31 32

8855-1010 8866-2018 9104-3131 9104-3077 9104-3143 8866-1342 8471-7522

Description Of Part

HOSE ASSY ELBOW, 90 DEGREES (swivel nut) HOSE ASSY ELBOW, 90 DEGREES (includes item #21) 3 O-RING 1 ELBOW, 90 DEGREES (swivel nut) 1 HOSE ASSY Ref PARK BRAKE VALVE (see page 10-22 for details) 2 SOCKET BUTTON HD CAPSCREW, 5/16-18 X 5/8 2 LOCKWASHER, 5/16 1 CONNECTOR (includes item #21) 1 TUBE ASSY 1 PRESSURE SWITCH 1 CHECK VALVE 1 TUBE END REDUCER, 1/2 X 3/8 Ref HOSE ASSY (see page 8-1)

8-2

BRAKES Hydraulics & Parking Brake Lines Starting Serial No. 0144900S Original Issue 10-90

TO DUMP CIRCUIT (SEE PAGE 9-2)

TO HYDRAULIC TANK TEE (SEE PAGE 9-2)

TO ACCUMULATOR CHARGE VALVE (SEE PAGE 8-4)

TO FRONT AXLE PARKING BRAKE (SEE PAGE 8-1)

Item

Part No.

1

9108-3154

2 3

8859-1205 8866-2065

4 5 6 7 8 9 10 11

8866-2106 8471-7842 8866-2018 8866-2239 9104-3163 7713-3089 8471-7317 8471-7508

PCN L-8907

Qty.

Description Of Part

Ref BRAKE VALVE ASSY (see page 10-21 for details) 5 O-RING 3 ELBOW, 90 DEGREES (includes item #2) 1 ELBOW, 90 DEGREES (swivel nut) 1 HOSE ASSY 2 CONNECTOR (includes item #2) 1 SWIVEL NUT RUN TEE, 3/8 TUBE 1 TUBE ASSY 1 MINI-CHECK COUPLING 1 HOSE ASSY 1 HOSE ASSY

Item

Part No.

Qty.

Description Of Part

12 13 14 15

8866-2105 7713-3167 9103-3378 9104-3090

1 1 1 Ref

16

8826-1021

2

17 18 19 20 21

8855-1010 9103-3416 9104-3131 8866-1342 8471-7987

2 1 1 1 1

ELBOW, 90 DEGREES (swivel nut) HOSE ASSY BOOT PARK BRAKE VALVE (see page 10-22 for details) SOCKET BUTTON HD CAPSCREW, 5/16-18 X 5/8 LOCKWASHER, 5/16 PRESSURE SWITCH TUBE ASSY TUBE END REDUCER, 1/2 X 3/8 HOSE ASSY

8-2

BRAKES Brake Pedal & Inching Linkage Starting Serial No. 0144860S Original Issue 10-90 Revised 4-92

Item

Part No.

Qty.

1 2 3

9104-3214 9104-6101 8820-1068

1 1 1

4 5 6 7

9104-6104 8852-1208 8867-1008 8820-1003

1 1 1 2

8 9 10

8855-1009 9104-1431 9103-3439

2 1 1

11

8821-1032

2

12 13 14 15 16 17

8856-1105 8855-1007 8850-1612 8668-3480 8348-3114 8825-1021

2 2 2 2 1 1

18

8852-1205

1

PCN L-9207

Description Of Part SPRING BRAKE LEVER WELDMENT HEX HD CAPSCREW, 1/2-13 X 1-3/4, GR5 PEDAL WELDMENT HEX LOCKNUT, 1/2-13 LUBE FITTING, STRAIGHT, 1/4-28 HEX HD CAPSCREW, 1/4-20 X 3/4, GR5 LOCKWASHER, 1/4 SWITCH MOUNTING BRACKET TRANSMISSION DISCONNECT SWITCH SOCKET HD CAPSCREW, #10-24 X 1, GR8 FLAT WASHER, #10 LOCKWASHER, #10 HEX NUT, #10-24 CRIMP-ON CONNECTOR MALE CONNECTOR SOCKET HD SHOULDER SCREW, 3/8 X 1, 5/16-18 THREAD HEX LOCKNUT, 5/16-18

Item

Part No.

Qty.

19 20 21 22 23 24 25 26

9104-1521 8850-1406 8855-1011 8820-1036 8882-1004 9002-7987 9104-1522

1 5 2 2 2 2 1 Ref

27

8821-2228

28 29 30

9020-1562 8844-1001

31 32 33 34 35 36 37

8850-1106 8320-1073 9104-1536 9104-1520 9002-8662 9020-0290 8856-1004

Description Of Part

SPECIAL CLEVIS HEX JAM NUT, 3/8-24 LOCKWASHER, 3/8 HEX HD CAPSCREW, 3/8-16 X 1-1/4 ADJUSTABLE YOKE END, 3/8-24 SPRING CLEVIS ROD INCHING VALVE (see page 10-13 for details) 2 SOCKET HD CAPSCREW, 5/16-18 X 1-1/4, GR5 Ref BRAKE VALVE (see page 10-21 for details) 1 PIN 2 SQUARE HD SET SCREW, 1/4-20 X 1/2 (cup point) 1 HEX JAM NUT, 3/8-16 1 HEX HD CAPSCREW, 3/8-16 X 4-1/2 1 PUSH ROD 1 BRAKE VALVE RETAINER 2 WASHER 2 BEARING 1 FLAT WASHER, 3/8

8-3

BRAKES Accumulator, Charging Valve & Lines Starting Serial No. 0144860S Original Issue 10-90 Revised 8-21-95

TO OIL COOLER (SEE PAGE 9-2)

FROM PILOT PUMP (SEE PAGE 9-1) TO ELBOW IN PILOT CIRCUIT (SEE PAGE 9-1)

TO OIL COOLER (SEE PAGE 9-2)

TO BRAKE VALVE (SEE PAGE 8-2)

Item

Part No.

Qty.

1 2 3 * 4 5 6 7

8471-6251 8866-2108 8866-2023 8859-1205 8471-7638 8866-2003 9104-3296

1 1 1 2 1 1 Ref

* 8 * 9

8859-1205 8866-2085

1 1

10

9020-7360 8866-2240 8471-7413 8471-7518 8866-2120 8874-3003 9103-3128

1 1 1 1 1 2 1

*11 12 13 14 15 16

Description Of Part HOSE ASSY ELBOW, 90 DEGREES (swivel nut) CONNECTOR (includes item #4) O-RING HOSE ASSY CONNECTOR (includes item #23) ACCUMULATOR CHARGE VALVE (see page 10-17 for details) O-RING ELBOW, 45 DEGREES (includes item #8) HOSE ASSY SWIVEL NUT RUN TEE, 1/2 TUBE HOSE ASSY HOSE ASSY ELBOW, 45 DEGREES (swivel nut) MALE ADAPTER, 3/8 X 1/2 TUBE RELIEF VALVE ASSY

Item

Part No.

Qty.

Description Of Part

17

8820-1009

2

18 19

8471-7561 8866-2065

1 1

20 21

8859-1205 8821-1046

1 2

22 23 24 25 26 27 28 29

8855-1105 8859-1202 8871-1282 8471-7610 8866-2020 8859-1207 8368-3175 9105-3380 9105-4003 8866-2006

2 1 1 1 1 1 2 1 1 1

HEX HD CAPSCREW, 1/4-20 X 2, GR5 HOSE ASSY ELBOW, 90 DEGREES (includes item #20) O-RING SOCKET HD CAPSCREW, 1/4-20x2, GR8 LOCK WASHER, 1/4 (hi-collar) O-RING SOCKET HD PIPE PLUG, 3/8 HOSE ASSY CONNECTOR (includes item #27) O-RING CLAMP ACCUMULATOR ACCUMULATOR (uncharged) CONNECTOR (includes item #4)

*

30

* Added uncharged accumulator for shipping purposes. Changed quantity on item 4, part number on item 8, and changed descriptions on items 9 & 11.

KG

8-4

BRAKES Accumulator, Charging Valve & Lines Starting Serial No. 0144900S Original Issue 10-90 Revised 8-21-95

TO DUMP CIRCUIT (SEE PAGE 9-2)

FROM PILOT PUMP (SEE PAGE 9-1) TO ELBOW IN PILOT CIRCUIT (SEE PAGE 9-1)

TO DUMP CIRCUIT (SEE PAGE 9-2)

TO BRAKE VALVE (SEE PAGE 8-2)

Item

Part No.

Qty.

1 2 3 4 5 6 7

8471-6251 8866-2108 8866-2023 8859-1205 8471-7489 8866-2003 9108-3239

1 1 1 2 1 1 Ref

* 8 * 9

8859-1205 8866-2085

1 1

10

9020-7360 8866-2240 8471-7413 8471-7518 8866-2120 8874-3003 9103-3128

1 1 1 1 1 2 1

*11

12 13 14 15 16

Description Of Part HOSE ASSY ELBOW, 90 DEGREES (swivel nut) CONNECTOR (includes item #4) O-RING HOSE ASSY CONNECTOR (includes item #23) ACCUMULATOR CHARGE VALVE (see page 10-17 for details) O-RING ELBOW, 45 DEGREES (includes item #8) HOSE ASSY SWIVEL NUT RUN TEE, 1/2 TUBE HOSE ASSY HOSE ASSY ELBOW, 45 DEGREES (swivel nut) MALE ADAPTER, 3/8 X 1/2 TUBE RELIEF VALVE ASSY

Item

Part No.

Qty.

Description Of Part

17

8820-1009

2

18 19

8471-7561 8866-2065

1 1

20 21

8859-1205 8821-1047

1 2

22 23 24 25 26 27 28 29

8855-1105 8859-1202 8871-1282 7713-3171 8866-2020 8859-1207 8368-3175 9105-3380 9105-4003 8866-2006

2 1 1 1 1 1 2 1 1 1

HEX HD CAPSCREW, 1/4-20 X 2, GR5 HOSE ASSY ELBOW, 90 DEGREES (includes item #20) O-RING SOCKET HD CAPSCREW, 1/4-20 X 2-1/4, GR8 LOCK WASHER, 1/4 (hi-collar) O-RING SOCKET HD PIPE PLUG, 3/8 HOSE ASSY CONNECTOR (includes item #27) O-RING CLAMP ACCUMULATOR ACCUMULATOR (uncharged) CONNECTOR (includes item #4)

*

30

* Added uncharged accumulator for shipping purposes. Changed part number on item 8, and changed descriptions on items 9 & 11.

KG

8-4

HYDRAULIC CIRCUITS Oil Supply & Pressure Lines Starting Serial No. 0144860S Original Issue 10-90

TO PRESSURE PORT ON ACCUMULATOR CHARGE VALVE (SEE PAGE 8-4)

PRESSURE FROM TEE IN RELIEF VALVE (SEE PAGE 8-4)

PCN L-8915

9-1

HYDRAULIC CIRCUITS Oil Supply & Pressure Lines Starting Serial No. 0144860S Original Issue 10-90

Item

Part No.

1

9103-6002

2 3 4 5 6 7

9103-3257 8866-2110 7713-3875 9002-8720 9103-3125 9103-3226

8 9

8866-1366 8866-2069

10 11 12

8859-1209 9020-7690 9103-3240

13 14 15 16 17 18 19

8859-1209 8866-2010 9002-2045 9020-5792 9103-3069 9020-0481 8820-1033

20 21

9002-2045 9104-3297

22 23 24

8859-1206 8866-2024 8866-2027

25 26 27 28

8859-1207 8859-1210 8471-6251 9020-6737

29 30 31 32 33 34 35 36 37

8859-1210 8866-2028 8866-2124 8866-2110 8866-2011 9103-3142 9002-8482 9104-3153 9002-2045

PCN L-8915

Qty.

Description Of Part

Ref OIL RESERVOIR ASSY (see page 10-20 for details) 1 ELBOW 1 ELBOW, 90 DEGREES (swivel nut) 1 HOSE ASSY 2 HOSE CLAMP 1 SUCTION HOSE Ref MAIN HYDRAULIC PUMP (see page 10-14 for details) 1 HEX CAP, 5/8 TUBE 1 ELBOW, 90 DEGREES (includes item #10) 1 O-RING 1 TUBE ASSY Ref PRIORITY FLOW CONTROL VALVE (see page 10-8 for details) 1 O-RING 1 CONNECTOR (includes item #13) 2 HOSE ASSY 1 CLAMP ASSY 1 TUBE ASSY 3 CLAMP 3 HEX HD CAPSCREW, 3/8-16 X 3/4, GR5 1 HOSE ASSY Ref PILOT PUMP ASSY (see page 10-15 for details) 1 O-RING 1 CONNECTOR (includes item #22) 1 CONNECTOR, STRAIGHT (includes item #25) 1 O-RING 1 O-RING 1 HOSE ASSY Ref FORWARD-REVERSE CONTROL VALVE (see page 10-9 for details) 1 O-RING 1 CONNECTOR (includes item #26) 1 ELBOW, 45 DEGREES (swivel nut) 1 ELBOW, 90 DEGREES (swivel nut) 1 CONNECTOR (includes item #29) 1 TUBE ASSY 2 HOSE CLAMP 1 HOSE 1 HOSE ASSY

Item

Part No.

Qty.

Description Of Part

38 39 40 41 42

9020-5783 8866-2011 8859-1210 8325-1262 8866-2070

1 1 1 1 1

43 44

8859-1210 9103-3296

1 Ref

45

9020-6739

Ref

46 47 48 49 50 51 52

8852-1304 8856-1107 9020-7719 9103-1041 8874-3003 8471-7468 8820-1009

2 2 1 1 1 1 2

53 54

8871-1381 8874-3042

1 1

55 56

8471-6238 8874-3036

1 1

57

9103-4260

Ref

58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73

9020-7872 8866-1367 8866-1206 9103-3073 7713-3499 7713-3498 9103-3138 8471-7413 9103-3100 7713-3147 8866-2225 7724-1003 7713-3089 8866-2026 8859-1204 9103-3097

1 1 1 1 4 2 2 1 1 1 1 1 1 1 1 Ref

TUBE ASSY CONNECTOR (includes item #40) O-RING REDUCER ELBOW, 90 DEGREES (includes item #43) O-RING MAIN CONTROL VALVE (see page 10-7 for details) SOLENOID VALVE (see page 10-11 for details) HEX LOCKNUT, 1/4-20 FLAT WASHER, 1/4 JUMPER WIRE MOUNTING PLATE MALE ADAPTER, 3/8 X 1/2 TUBE HOSE ASSY HEX HD CAPSCREW, 1/4-20 X 2, GR5 REDUCING BUSHING, 3/8 X 1/4 MALE ELBOW, 90 DEGREES, 1/4 X 5/16 TUBE HOSE ASSY MALE ELBOW, 45 DEGREES, 1/8 X 5/16 TUBE TRANSMISSION CONTROL VALVE (see page 6-10 for details) HYDRAULIC CUP HEX CAP, 3/4 TUBE UNION ELBOW TUBE ASSY HEX HD CAPSCREW COVER PLATE CLAMP HOSE ASSY IN-LINE STRAINER HOSE ASSY SWIVEL NUT RUN TEE ADAPTER MINI-CHECK COUPLING CONNECTOR (includes item #72) O-RING DIRECTIONAL CONTROL VALVE (see page 10-19 for details)

9-1

HYDRAULIC CIRCUITS Oil Supply & Pressure Lines Starting Serial No. 0144900S Original Issue 10-90 Revised 12-2-93

TO PRESSURE PORT ON ACCUMULATOR CHARGE VALVE (SEE PAGE 8-4)

PRESSURE FROM TEE IN RELIEF VALVE (SEE PAGE 8-4)

9-1

HYDRAULIC CIRCUITS Oil Supply & Pressure Lines Starting Serial No. 0144900S Original Issue 10-90 Revised 12-2-93

Item

Part No.

1 2 3 4 5 6 7

9103-3257 8866-2110 7713-3875 9002-8720 9103-3125

8 9

8866-1366 8866-2069

10 11 12

8859-1209 9020-7690

13 14 15 16 17 18 19

8859-1209 8866-2010 9002-2045 9020-5792 9103-3069 9020-0481 8820-1033

20 21

9002-2045

22 23 24

8859-1206 8866-2024 8866-2027

25 26 27 28

8859-1207 8859-1210 8471-6251

29 30 31 32 33 34 35 36 37

8859-1210 8866-2028 8866-2124 8866-2110 8866-2011 9103-3142 9002-8482 9104-3153 9002-2045

Qty.

Description Of Part

Ref OIL RESERVOIR ASSY (see page 10-20 for details) 1 ELBOW 1 ELBOW, 90 DEGREES (swivel nut) 1 HOSE ASSY 2 HOSE CLAMP 1 SUCTION HOSE Ref MAIN HYDRAULIC PUMP (see page 10-14 for details) 1 HEX CAP, 5/8 TUBE 1 ELBOW, 90 DEGREES (includes item #10) 1 O-RING 1 TUBE ASSY Ref PRIORITY FLOW CONTROL VALVE (see page 10-8 for details) 1 O-RING 1 CONNECTOR (includes item #13) 2 HOSE ASSY 1 CLAMP ASSY 1 TUBE ASSY 3 CLAMP 3 HEX HD CAPSCREW, 3/8-16 X 3/4, GR5 1 HOSE ASSY Ref PILOT PUMP ASSY (see page 10-15 for details) 1 O-RING 1 CONNECTOR (includes item #22) 1 CONNECTOR, STRAIGHT (includes item #25) 1 O-RING 1 O-RING 1 HOSE ASSY Ref FORWARD-REVERSE CONTROL VALVE (see page 10-9 for details) 1 O-RING 1 CONNECTOR (includes item #26) 1 ELBOW, 45 DEGREES (swivel nut) 1 ELBOW, 90 DEGREES (swivel nut) 1 CONNECTOR (includes item #29) 1 TUBE ASSY 2 HOSE CLAMP 1 HOSE 1 HOSE ASSY

Item

Part No.

Qty.

Description Of Part

38 39 40 41 42

9020-5783 8866-2011 8859-1210 8325-1262 8866-2070

1 1 1 1 1

43 44

8859-1210

1 Ref

TUBE ASSY CONNECTOR (includes item #40) O-RING REDUCER ELBOW, 90 DEGREES (includes item #43) O-RING MAIN CONTROL VALVE (see page 10-7 for details) SOLENOID VALVE (see page 10-11 for details) HEX LOCKNUT, 1/4-20 FLAT WASHER, 1/4 JUMPER WIRE MOUNTING PLATE MALE ADAPTER, 3/8 X 1/2 TUBE HOSE ASSY HEX HD CAPSCREW, 1/4-20 X 2, GR5 REDUCING BUSHING, 3/8 X 1/4 MALE ELBOW, 90 DEGREES, 1/4 X 5/16 TUBE HOSE ASSY MALE ELBOW, 45 DEGREES, 1/8 X 5/16 TUBE TRANSMISSION CONTROL VALVE (see page 6-10 for details) HYDRAULIC CUP HEX CAP, 3/4 TUBE UNION ELBOW TUBE ASSY HEX HD CAPSCREW COVER PLATE CLAMP HOSE ASSY IN-LINE STRAINER HOSE ASSY SWIVEL NUT RUN TEE ADAPTER MINI-CHECK COUPLING CONNECTOR (includes item #72) O-RING DIRECTIONAL CONTROL VALVE (see page 10-19 for details)

45

Ref

46 47 48 49 50 51 52

8852-1304 8856-1107 9020-7719 9103-1041 8874-3003 8471-7468 8820-1009

2 2 1 1 1 1 2

53 54

8871-1381 8874-3042

1 1

55 56

8471-6238 8874-3036

1 1

57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73

Ref 9020-7872 8866-1367 8866-1206 9103-3073 7713-3499 7713-3498 9103-3138 8471-7413 9103-3100 7713-3147 8866-2225 7724-1003 7713-3089 8866-2026 8859-1204

1 1 1 1 4 2 2 1 1 1 1 1 1 1 1 Ref

9-1

HYDRAULIC CIRCUITS Dump Circuit Starting Serial No. 0144860S Original Issue 10-90

TO BRAKE VALVE (SEE PAGE 8-2)

FROM FORWARD-REVERSE CONTROL VALVE (SEE PAGE 9-1)

DRAIN FROM VALVE (SEE PAGE 8-2)

DRAIN FROM ACCUMULATOR CHARGE VALVE (SEE PAGE 8-4)

TO BRAKE VALVE (SEE PAGE 8-2)

FROM BYPASS PORT ON RELIEF VALVE (SEE PAGE 8-4)

PCN L-8915

9-2

HYDRAULIC CIRCUITS Dump Circuit Starting Serial No. 0144860S Original Issue 10-90

Item

Part No.

1

9103-6002

2 3 4 5 6

8471-7842 8866-2225 9020-7599 8866-1245 9020-6739

7 8 9 10 11 12 13 14 15 16

8471-7520 9020-5776 9002-8482 9020-7365 9104-3144 8866-1365 7713-3447 8866-2105 8366-1316 9103-3240

17 18 19 20 21

8471-7797 9020-5793 8866-1364 8471-7900 9104-5097

22 23

7713-3167 9020-6748

24 25 26

8471-7577 8859-1204 8866-2064

27

8859-1205

PCN L-8915

Qty.

Description Of Part

Ref OIL RESERVOIR ASSY (see page 10-20 for details) 1 HOSE ASSY 1 SWIVEL NUT BRANCH TEE 1 HOSE ASSY 1 MALE OUTLET TEE, 3/8 X 1/2 TUBE 1 SOLENOID VALVE ASSY (see page 10-11 for details) 1 HOSE ASSY 1 ADAPTER 2 HOSE CLAMP 1 HOSE 1 TUBE ASSY 1 HEX CAP, 1/2 TUBE 1 HOSE ASSY 1 ELBOW, 90 DEGREES (swivel nut) 1 CONNECTOR Ref PRIORITY FLOW CONTROL VALVE (see page 10-8 for details) 1 HOSE ASSY 2 CLAMP ASSY 2 HEX CAP, 3/8 TUBE 1 HOSE ASSY Ref SERIES - PARALLEL VALVE (see page 10-10 for details) 1 HOSE ASSY Ref REAR DRIVE MOTOR (see page 10-16 for details) 2 HOSE ASSY 2 O-RING 2 ELBOW, 90 DEGREES (includes item #25) 1 O-RING

Item

Part No.

Qty.

28

8820-1035

1

29 30 31 32 33 34 35 36

9104-3147 8852-1006 8471-7489 9104-3145 8866-2106 8471-7518 8471-7521 8820-1031

37 38 39 40 41 42 43 44 45 46 47

8855-1011 8856-1109 9103-3050 8452-1056 8692-3006 8866-2107 8866-2224 8471-7466 8866-2005 8859-1204 9103-3097

48 49 50

8866-2239 8471-7341 8866-2064

51 52

8859-1204 9103-3096

53 54

9060-1762 8866-2006

Description Of Part

HEX HD CAPSCREW, 3/8-16 X 1, GR5 2 SUPPORT CLAMP 1 HEX LOCKNUT, 3/8-16 1 HOSE ASSY 1 DRAIN MANIFOLD 1 ELBOW, 90 DEGREES (swivel nut) 1 HOSE ASSY 1 HOSE ASSY 4 HEX HD CAPSCREW, 3/8-16 X 1/2, GR5 4 LOCKWASHER, 3/8 4 FLAT WASHER, 3/8 1 OIL COOLER ASSY 1 DRAIN VALVE 1 ADAPTER 1 ELBOW, 90 DEGREES (swivel nut) 1 SWIVEL NUT RUN TEE 1 HOSE ASSY 1 CONNECTOR (includes item #46) 1 O-RING Ref DIRECTIONAL CONTROL VALVE (see page 10-19 for details) 1 SWIVEL NUT RUN TEE 1 HOSE ASSY 1 ELBOW, 90 DEGREES (includes item #51) 1 O-RING Ref INCHING VALVE (see pages 8-2 and 8-3 for details) Ref ORBITROL (see page 7-4 for details) 1 CONNECTOR (includes item #27)

9-2

HYDRAULIC CIRCUITS Dump Circuit Starting Serial No. 0144900S Original Issue 10-90

TO BRAKE VALVE (SEE PAGE 8-2)

FROM FORWARD-REVERSE CONTROL VALVE (SEE PAGE 9-1)

DRAIN FROM VALVE (SEE PAGE 8-2)

DRAIN FROM ACCUMULATOR CHARGE VALVE (SEE PAGE 8-4)

TO BRAKE VALVE (SEE PAGE 8-2)

FROM BYPASS PORT ON RELIEF VALVE (SEE PAGE 8-4)

9-2

HYDRAULIC CIRCUITS Dump Circuit Starting Serial No. 0144900S Original Issue 10-90

Item

Part No.

1

9103-6002

2 3 4 5 6

8471-7842 8866-2225 9020-7599 8866-1245 9020-6739

7 8 9 10 11 12 13 14 15 16

8471-7520 9020-5776 9002-8482 9020-7365 9104-3144 8866-1365 7713-3447 8866-2105 8366-1316 9103-3240

17 18 19 20 21

8471-7797 9020-5793 8866-1364 8471-7900 9104-5097

22 23

7713-3167 9020-6748

24 25 26

8471-7577 8859-1204 8866-2064

27

8859-1205

Qty.

Description Of Part

Ref OIL RESERVOIR ASSY (see page 10-20 for details) 1 HOSE ASSY 1 SWIVEL NUT BRANCH TEE 1 HOSE ASSY 1 MALE OUTLET TEE, 3/8 X 1/2 TUBE 1 SOLENOID VALVE ASSY (see page 10-11 for details) 1 HOSE ASSY 1 ADAPTER 2 HOSE CLAMP 1 HOSE 1 TUBE ASSY 1 HEX CAP, 1/2 TUBE 1 HOSE ASSY 1 ELBOW, 90 DEGREES (swivel nut) 1 CONNECTOR Ref PRIORITY FLOW CONTROL VALVE (see page 10-8 for details) 1 HOSE ASSY 2 CLAMP ASSY 2 HEX CAP, 3/8 TUBE 1 HOSE ASSY Ref SERIES - PARALLEL VALVE (see page 10-10 for details) 1 HOSE ASSY Ref REAR DRIVE MOTOR (see page 10-16 for details) 2 HOSE ASSY 2 O-RING 2 ELBOW, 90 DEGREES (includes item #25) 1 O-RING

Item

Part No.

Qty.

28

8820-1035

1

29 30 31 32 33 34 35 36

9104-3147 8852-1006 8471-7489 9104-3145 8866-2106 8471-7518 8471-7521 8820-1031

37 38 39 40 41 42 43 44 45 46 47

8855-1011 8856-1109 9103-3050 8452-1056 8692-3006 8866-2107 8866-2224 8471-7466 8866-2005 8859-1204 9103-3097

48 49 50

8866-2239 8471-7341 8866-2064

51 52

8859-1204 9103-3096

53 54

9060-1762 8866-2006

Description Of Part

HEX HD CAPSCREW, 3/8-16 X 1, GR5 2 SUPPORT CLAMP 1 HEX LOCKNUT, 3/8-16 1 HOSE ASSY 1 DRAIN MANIFOLD 1 ELBOW, 90 DEGREES (swivel nut) 1 HOSE ASSY 1 HOSE ASSY 4 HEX HD CAPSCREW, 3/8-16 X 1/2, GR5 4 LOCKWASHER, 3/8 4 FLAT WASHER, 3/8 1 OIL COOLER ASSY 1 DRAIN VALVE 1 ADAPTER 1 ELBOW, 90 DEGREES (swivel nut) 1 SWIVEL NUT RUN TEE 1 HOSE ASSY 1 CONNECTOR (includes item #46) 1 O-RING Ref DIRECTIONAL CONTROL VALVE (see page 10-19 for details) 1 SWIVEL NUT RUN TEE 1 HOSE ASSY 1 ELBOW, 90 DEGREES (includes item #51) 1 O-RING Ref INCHING VALVE (see pages 8-2 and 8-3 for details) Ref ORBITROL (see page 7-4 for details) 1 CONNECTOR (includes item #27)

9-2

HYDRAULIC CIRCUITS Rear Drive Starting Serial No. 0144860S Original Issue 10-90 Revised 2-26-96

KG

* Changed part number on items 2, 3, 17 & 22.

9-3

HYDRAULIC CIRCUITS Rear Drive Starting Serial No. 0144860S Original Issue 10-90 Revised 2-26-96

Item

Part No.

1 *2 *3 4 5 6 7 8 9

9104-3113 9104-3116 9020-7290 9002-7187 9104-3308 9104-3309 9020-2343 8820-1033

10 11

8856-1109

12 13 14 15 16 *17 18 19 20

8471-7900 9104-3312 9104-3311 9104-3307 9104-3310 9104-3115 9002-8225 8471-1342 8820-1067

21 *22 23 24 25 26 27 28 29

9020-7372 9104-3114 8867-1027 8850-1008 9020-3506 9020-6750 9020-2327 8568-1076 8866-2069

30

8859-1209

KG

Qty.

Description Of Part

Ref REAR DRIVE MOTOR ASSY (see page 10-16 for details) 1 TUBE ASSY 1 TUBE ASSY 4 HOSE ASSY AR NYLON TY-RAP 1 TUBE ASSY 1 TUBE ASSY 4 TUBE CLAMP 4 HEX HD CAPSCREW, 3/8-16 X 3/4, GR5 4 FLAT WASHER, 3/8 Ref SERIES - PARALLEL VALVE (see page 10-10 for details) 1 HOSE ASSY 1 TUBE ASSY 1 TUBE ASSY 1 TUBE ASSY 1 TUBE ASSY 1 TUBE ASSY 4 O-RING 8 FLANGE HALF 16 HEX HD CAPSCREW, 1/2-13 X 1-1/2, GR5 4 ADAPTER 1 TUBE ASSY 2 LUBE FITTING, 90 DEGREES, 1/8 8 HEX NUT, 1/2-13 8 FLAT WASHER, 1/2 2 HOLLOW STUD 6 STUD 2 GASKET 1 ELBOW, 90 DEGREES (includes item 30) 1 O-RING

Item

Part No.

Qty.

31

8820-1070

1

32 33

8856-1111 8820-1068

34 35 36 37 38

8859-1209 8866-2010 8866-2110 8850-1008

39 40 41 42 43 44 45 46

9002-7906 8471-7464 7713-3342 8866-2105 8366-1316 8866-2003 8859-1202 8820-1005

47 48 49

8850-1004 9103-1086

50 51 52 53 54 55

9002-7485 8698-3191 9002-8959

56 57

8859-1204 8866-2064

58 59

8866-2119 8471-7577

9020-0482 8820-1036

* Changed part number on items 2, 3, 17 & 22.

Description Of Part

HEX HD CAPSCREW, 1/2-13 X2-1/4, GR5 6 FLAT WASHER, 1/2 2 HEX HD CAPSCREW, 1/2-13 X1-3/4, GR5 1 O-RING 1 CONNECTOR (includes item 34) 1 ELBOW, 90 DEGREES (swivel nut) 3 HEX NUT, 1/2-13 Ref FORWARD-REVERSE VALVE (see page 10-9 for details) 2 ELBOW, 90 DEGREES (swivel nut) 1 HOSE ASSY 1 HOSE ASSY 1 ELBOW, 90 DEGREES (swivel nut) 1 CONNECTOR 2 CONNECTOR (includes item 45) 2 O-RING 4 HEX HD CAPSCREW, 1/4-20 X 1, GR5 4 HEX NUT, 1/4-20 2 MOUNTING BRACKET Ref DIRECTIONAL CONTROL VALVE (see page 10-19 for details) 1 HOSE ASSY 2 TERMINAL, 1/4 SCREW SIZE 2 FEMALE TERMINAL AR WIRE, 14 GA. BLACK, 40" LONG 1 TUBE CLAMP 1 HEX HD CAPSCREW, 3/8-16 X 1-1/4, GR5 2 O-RING 2 ELBOW, 90 DEGREES (includes item 56) 2 ELBOW, 45 DEGREES (swivel nut) 2 HOSE ASSY

9-3

HYDRAULIC CIRCUITS Rear Drive Starting Serial No. 0144900S Original Issue 10-90 Revised 2-26-96

KG

* Changed part number on items 2, 3, 17 & 22.

9-3

HYDRAULIC CIRCUITS Rear Drive Starting Serial No. 0144900S Original Issue 10-90 Revised 2-26-96

Item

Part No.

1 *2 *3 4 5 6 7 8 9

9104-3113 9104-3116 9020-7290 9002-7187 9104-3308 9104-3309 9020-2343 8820-1033

10 11

8856-1109

12 13 14 15 16 *17 18 19 20

8471-7900 9104-3312 9104-3311 9104-3307 9104-3310 9104-3115 9002-8225 8471-1342 8820-1067

21 *22 23 24 25 26

9020-7372 9104-3114 9020-0482 8850-1008 9020-3506 8820-1036

27 28 29

9103-3481 8568-1076 8866-2069

KG

Qty.

Description Of Part

Ref REAR DRIVE MOTOR ASSY (see page 10-16 for details) 1 TUBE ASSY 1 TUBE ASSY 4 HOSE ASSY AR NYLON TY-RAP 1 TUBE ASSY 1 TUBE ASSY 4 TUBE CLAMP 4 HEX HD CAPSCREW, 3/8-16 X 3/4, GR5 4 FLAT WASHER, 3/8 Ref SERIES - PARALLEL VALVE (see page 10-10 for details) 1 HOSE ASSY 1 TUBE ASSY 1 TUBE ASSY 1 TUBE ASSY 1 TUBE ASSY 1 TUBE ASSY 4 O-RING 8 FLANGE HALF 16 HEX HD CAPSCREW, 1/2-13 X 1-1/2, GR5 4 ADAPTER 1 TUBE ASSY 1 TUBE CLAMP 8 HEX NUT, 1/2-13 8 FLAT WASHER, 1/2 1 HEX HD CAPSCREW, 3/8-16 X 1-1/4, GR5 8 STUD 2 GASKET 1 ELBOW, 90 DEGREES (includes item 30)

Item

Part No.

Qty.

30 31

8859-1209 8820-1070

1 1

32 33

8856-1111 8820-1068

34 35 36 37 38

8859-1209 8866-2010 8866-2110 8850-1008

39 40 41 42 43 44 45 46

9002-7906 8471-7464 7713-3342 8866-2105 8366-1316 8866-2003 8859-1202 8820-1005

47 48 49

8850-1004 9103-1086

50 51 52 53 54 55

9002-7485 8698-3191 9002-8959

56 57

8866-2119 8471-7577

8859-1204 8866-2064

* Changed part number on items 2, 3, 17 & 22.

Description Of Part

O-RING HEX HD CAPSCREW, 1/2-13 X2-1/4, GR5 6 FLAT WASHER, 1/2 2 HEX HD CAPSCREW, 1/2-13 X1-3/4, GR5 1 O-RING 1 CONNECTOR (includes item 34) 1 ELBOW, 90 DEGREES (swivel nut) 3 HEX NUT, 1/2-13 Ref FORWARD-REVERSE VALVE (see page 10-9 for details) 2 ELBOW, 90 DEGREES (swivel nut) 1 HOSE ASSY 1 HOSE ASSY 1 ELBOW, 90 DEGREES (swivel nut) 1 CONNECTOR 2 CONNECTOR (includes item 45) 2 O-RING 4 HEX HD CAPSCREW, 1/4-20 X 1, GR5 4 HEX NUT, 1/4-20 2 MOUNTING BRACKET Ref DIRECTIONAL CONTROL VALVE (see page 10-19 for details) 1 HOSE ASSY 2 TERMINAL, 1/4 SCREW SIZE 2 FEMALE TERMINAL AR WIRE, 14 GA. BLACK, 40" LONG 2 O-RING 2 ELBOW, 90 DEGREES (includes item 54) 2 ELBOW, 45 DEGREES (swivel nut) 2 HOSE ASSY

9-3

HYDRAULIC CIRCUITS Steering Starting Serial No. 0144860S Original Issue 10-90

Item

Part No.

Qty.

Description Of Part

Item

Part No.

Qty.

Description Of Part

1 2

1 1 1 1

8820-1033

2

13

8820-1037

2

4

8820-1028

2

5 6 7

8471-7547 8366-1316 8866-2065

1 1 3

14 15 16 17 18

9002-7913 9020-2926 8471-7882 8471-7548 9104-3316

2 1 1 1 2

8 9 10 11

8859-1205 9020-6003 9002-8499 8866-2006 9020-6762

3 1 2 2 1

HIGH PRESSURE HOSE CONNECTOR (includes O-ring) O-RING LOAD SENSING FLOW CONTROL VALVE (see page 10-8 for details) HEX HD CAPSCREW, 5/16-18 X 3, GR5 HIGH PRESSURE HOSE CONNECTOR ELBOW, 90 DEGREES (includes Oring) O-RING TUBE ASSY ELBOW, 90 DEGREES (straight) CONNECTOR (includes O-ring) STEERING ORBITROL

12

3

8471-7550 8866-2007 8859-1206 9103-3240

19 20

7713-1088 8866-2035 8859-1204 8471-7546 8471-7553

2 2 2 1 1

HEX HD CAPSCREW, 3/8-16 X 3/4, GR5 (column to orbitrol) HEX HD CAPSCREW, 3/8-16 X 1-1/2, GR5 (orbitrol to instrument panel) STRAIGHT TEE CHECK VALVE HIGH PRESSURE HOSE HIGH PRESSURE HOSE STEERING CYLINDER (see page 10-6 for details) ELBOW, 90 DEGREES (adjustable) CONNECTOR (includes O-ring) O-RING HIGH PRESSURE HOSE HIGH PRESSURE HOSE

PCN L-8934

21 22

9-4

HYDRAULIC CIRCUITS Lift Cylinder Starting Serial No. 0144860S Original Issue 10-90 Revised 12-2-93

Item

Part No.

1 2

8682-1248

3 4 5 6 7 8 9 10

8866-2107 8866-2022 9103-4308 8471-7799 8859-1207 9040-2875 9020-6892 8320-1044

11 12

8850-1010 8820-1035

13 14 15 16 17 18 19 20

9020-0483 8471-6448 9104-3096 9104-3095 8866-2108 8866-2008 8866-2038

Qty.

Description Of Part

Ref LIFT CYLINDER ASSY (see page 10-1 for details) 2 ELBOW, 90 DEGREES (includes item #7) 2 ELBOW, 90 DEGREES (swivel nut) 2 CONNECTOR (includes item #7) 1 COUNTERBALANCE VALVE 2 HOSE ASSY 6 O-RING 1 PIN 1 PIN 4 HEX HD CAPSCREW, 5/8-11 X 4, GR8 4 HEX NUT, 5/8-11 4 HEX HD CAPSCREW, 3/8-16 X 1, GR5 2 TUBE CLAMP 2 HOSE ASSY 1 TUBE ASSY 1 TUBE ASSY 2 ELBOW, 90 DEGREES (swivel nut) 1 CONNECTOR (includes item #7) 1 CONNECTOR (includes item #7) Ref MAIN CONTROL VALVE ASSY (see page 10-7 for details)

9-5

HYDRAULIC CIRCUITS Crowd Cylinder Starting Serial No. 0144860S Original Issue 10-90 Revised 12-3-93

Item

Part No.

1 2 3 4 5

9020-7352 9002-8935 9040-3212 8820-1008

6 7 8

8856-1107 8850-1004 9103-4308

9 10 11

8866-2108 8866-2008 8866-2067

12 13 14 15 16 17 18 19

8859-1207 8471-7608 9020-5792 8866-2108 8866-2038 8866-2025 8859-1209

Qty.

Description Of Part

Ref CROWD CYLINDER ASSY (see page 10-2 for details) 2 PIN 4 RETAINING RING 1 CROWD CYLINDER SUPPORT 2 HEX HD CAPSCREW, 1/4-20 X 1-3/4, GR5 2 FLAT WASHER, 1/4 2 HEX NUT, 1/4-20 1 COUNTERBALANCE VALVE (includes O-ring) 1 ELBOW, 90 DEGREES (swivel nut) 1 CONNECTOR (includes item #12) 1 ELBOW, 90 DEGREES (includes item #12) 3 O-RING 2 HOSE ASSY 4 HOSE CLAMP 2 ELBOW, 90 DEGREES (swivel nut) 1 CONNECTOR (includes item #12) 1 CONNECTOR (includes item #18) 1 O-RING Ref MAIN CONTROL VALVE ASSY (see page 10-7 for details)

9-6

HYDRAULIC CIRCUITS Tilt & Tilt Compensating Cylinder Starting Serial No. 0144860S Original Issue 10-90

Item

Part No.

1

9103-3369

2 3 4

8852-1010 9020-6892 8320-1044

5

8866-2020 8859-1207 8471-7922 8850-1108 8850-1008 9020-7041 9020-0313 9002-7180 9040-3249 9020-6888 9104-3100 9020-7463 8850-1010 9104-3304

6 7 8 9 10 11 12 13 14 15 16 17

Qty.

Description Of Part

Ref TILT CYLINDER ASSY (see page 10-3 for details) 1 HEX LOCKNUT, 5/8-11 3 PIN 3 HEX HD CAPSCREW, 5/8-11 X 4, GR8 2 CONNECTOR (includes O-ring) 2 O-RING 2 HOSE ASSY 2 HEAVY HEX JAM NUT, 1/2-13 2 HEX NUT, 1/2-13 2 SPRING RETAINER 2 SPRING 2 BULKHEAD FITTING 2 HOSE TAKE-UP WELDMENT 2 HOSE ASSY 1 SHEAVE 5 HOSE CLAMP 2 HEX NUT, 5/8-11 Ref COMPENSATING CYLINDER ASSY (see page 10-4 for details)

Item

Part No.

Qty.

Description Of Part

18 19 20 21 22 23 24 25 26 27 28

9002-2043 8866-2021 8866-2107 8859-1205 9020-7386 9104-3195 9103-3032 9002-9939 8866-2022 8859-1207 9103-3296

4 1 5 1 1 1 2 2 1 2 Ref

29 30 31

8692-3006 8866-2008 8820-1065

1 1 2

32 33 34

8855-1013 9020-7046 8867-1033

2 1 4

HOSE ASSY CONNECTOR (includes item #21) ELBOW, 90 DEGREES (swivel nut) O-RING TUBE ASSY TUBE ASSY CHECK COUPLING BULKHEAD ADAPTER (with nut) CONNECTOR (includes item #27) O-RING MAIN CONTROL VALVE ASSY (see page 10-7 for details) REDUCER FITTING CONNECTOR (includes item #27) HEX HD CAPSCREW, 1/2-13 X 1, GR5 LOCKWASHER, 1/2 PIN WELDMENT LUBE FITTING, STRAIGHT, 1/4-28

9-7

HYDRAULIC CIRCUITS Sway Cylinder Starting Serial No. 0144860S Original Issue 10-90 Revised 5-12-00

Item

Part No.

1

Qty. Ref

2 3 4 *5 6 7 8 9

9040-2876 8320-1044 8850-1010 9020-7352 9103-3224 8866-2006 8859-1205

1 1 1 1 1 2 2 1

10

8820-1041

3

11

8855-1011

3

SVC

Description Of Part SWAY CYLINDER ASSY (see page 10-5 for details) PIN HEX HD CAPSCREW, 5/8-11 X 4, GR8 HEX NUT, 5/8-11 PIN HOSE ASSY CONNECTOR (includes item #8) O-RING DUAL P.O. CHECK VALVE ASSY (see page 10-12 for details) HEX HD CAPSCREW, 3/8-16 X 2-1/2, GR5 LOCKWASHER, 3/8

Item

Part No.

Qty.

Description Of Part

12 13 14 15 16 17

9104-1387 8859-1012 8867-1033 9103-3043 9002-8935

2 2 2 1 2 Ref

18 19 20 21 22 23 24

8365-1133 8866-2008 8859-1207 9020-7730 9020-7729 9020-7728 9020-7727

2 2 2 AR AR AR AR

ORIFICE PLUG O-RING LUBE FITTING, STRAIGHT, 1/4-28 HOSE RETAINING RING MAIN CONTROL VALVE ASSY (see page 10-7 for details) REDUCER CONNECTOR (includes item #20) O-RING SHIM (1/4" thick) SHIM (10 gauge) SHIM (16 gauge) SHIM (20 gauge)

* Revised part number on item 5.

9-8

HYDRAULIC CIRCUITS (9103-3371) Lift Cylinder Starting Serial No. 0144860S Original Issue 8-90 Revised 5-93

Item

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Part No.

Qty.

9103-3371

2

9103-4278

AR

9103-4279 9108-4176 8867-1027 9103-4280

1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1

9103-4281

9103-4282

9103-4283 9104-4370 8867-1033 9103-3430 9103-4332

Description Of Part LIFT CYLINDER ASSY (includes all items) SEAL KIT (includes items 5, 6, 7, 8, 10, 11, 13, 14) TUBE ASSY (includes item #2) BUSHING LUBE FITTING, 90 DEGREES, 1/4-28 LOCKNUT (torque to 1100 ft. lbs.)

WEAR RING SEAL O-RING O-RING PISTON BACKUP RING O-RING GLAND SEAL WIPER ROD ASSY (includes item #16) BUSHING LUBE FITTING, STRAIGHT, 1/4-28 COUNTERBALANCE VALVE SET SCREW NOTE:

ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE.

10-1

HYDRAULIC COMPONENTS (9103-3368) Crowd Cylinder Starting Serial No. 0144860S Original Issue 10-90 Revised 8-11-95

Item

1 2 3 4 5 6 7 8 9 10 11 12 13 14 *15

*

Part No.

Qty.

Description Of Part

9103-3368

1

9103-4290

AR

CROWD CYLINDER ASSY (includes all items) SEAL KIT (includes items 3, 4, 5, 6, 9, 10, 12 & 13) TUBE ASSY LOCKNUT (torque to 590 ft. lbs.)

WEAR RING SEAL O-RING O-RING PISTON STOP TUBE BACKUP RING O-RING GLAND SEAL WIPER ROD ASSY COUNTERBALANCE VALVE COUNTERBALANCE VALVE SEAL KIT

9103-4286

9103-4291 9103-4292

9103-4293

9103-4294 9103-4308 9104-4524

1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1

NOTE:

KG

ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE.

* Added quantity and seal kit to counterbalance valve.

10-2

HYDRAULIC COMPONENTS (9103-3369) Tilt Cylinder Starting Serial No. 0144860S Original Issue 10-90 Revised 10-22-96

Item

1 2 3 4 5 6 7 8 9 10 11 12 13 14 * 15 16 17 18 19

Part No.

Qty.

9103-3369

1

9103-4278

AR

9103-4295 9108-4176 8867-1027 9103-4280

1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1

9103-4281

9103-4282

9103-4296 9108-4176 8867-1033 9103-3430 9103-4332

Description Of Part TILT CYLINDER ASSY (includes all items) SEAL KIT (includes items 5, 6, 7, 8, 10, 11, 13 & 14) TUBE ASSY (includes item #2) BUSHING LUBE FITTING, 90 DEGREES, 1/4-28 LOCKNUT (torque to 1100 ft. lbs.)

WEAR RING SEAL O-RING O-RING PISTON BACK-UP RING O-RING GLAND SEAL WIPER ROD ASSY (includes item #16) BUSHING LUBE FITTING, STRAIGHT, 1/4-28 COUNTERBALANCE VALVE SET SCREW NOTE:

KG

ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE.

* Changed part number on item 15.

10-3

HYDRAULIC COMPONENTS (9103-3304) Compensating Cylinder Starting Serial No. 0144860S Original Issue 10-90 Revised 5-93

Item

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Part No.

Qty.

Description Of Part

9103-3304

1

9103-4278

AR

9104-4313 9108-4176 8867-1033 9103-4280

1 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1

COMPENSATING CYLINDER ASSY (includes all items) SEAL KIT (includes items 5, 6, 7, 8, 10, 11, 13, 14) TUBE ASSY (includes item #2) BUSHING LUBE FITTING, STRAIGHT, 1/4-28 LOCKNUT (torque to 1100 ft. lbs.)

WEAR RING SEAL O-RING O-RING PISTON BACKUP RING O-RING GLAND SEAL WIPER ROD ASSY (includes item #16) BUSHING SET SCREW

9103-4281

9103-4314

9104-4315 9108-4176 9103-4332

NOTE:

ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE.

10-4

HYDRAULIC COMPONENTS (9103-3367) Sway Cylinder Starting Serial No. 0144860S Original Issue 10-90 Revised 5-93

Item

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Part No.

Qty.

Description Of Part

9103-3367

1

9103-4297

AR

9103-4298 9108-4176 8867-1033 9103-4286

1 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1

SWAY CYLINDER ASSY (includes all items) SEAL KIT (includes items 5, 6, 7, 8, 10, 11, 13, 14) TUBE ASSY (includes item #2) BUSHING LUBE FITTING, STRAIGHT, 1/4-28 LOCKNUT (torque to 590 ft. lbs.)

WEAR RING SEAL O-RING O-RING PISTON BACKUP RING O-RING GLAND SEAL WIPER ROD ASSY (includes item #16) BUSHING SET SCREW

9103-4291

9103-4299

9104-4300 9108-4176 9103-4332

NOTE:

ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE.

10-5

HYDRAULIC COMPONENTS (9104-3316) Steering Cylinder Starting Serial No. 0144860S Original Issue 10-90 Revised 5-93

Item

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Part No.

Qty.

Description Of Part

9104-3316

2

9103-4301

AR

9103-4302 9108-4194 8867-1022 9103-4303

1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1

STEERING CYLINDER ASSY (includes all items) SEAL KIT (includes items 5, 6, 7, 8, 10, 12, 13) TUBE ASSY BUSHING LUBE FITTING, 90 DEGREES LOCKNUT (torque to 235 ft. lbs.)

WEAR RING SEAL O-RING O-RING PISTON O-RING GLAND SEAL WIPER ROD ASSY (includes item #15) BUSHING LUBE FITTING, STRAIGHT

9103-4304 9103-4305

9104-4368 9104-3246 8867-1001

NOTE:

ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE.

10-6

HYDRAULIC COMPONENTS (9103-3478) Steering Cylinder Starting Serial No. 0244089S Original Issue 2-97 Revised 6-24-97

Item

*

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Part No.

Qty.

9103-3478

2

9103-4301

AR

9108-4194 8867-1022 9103-4303

9103-4304 9103-4305

9104-4368 9104-3246 8867-1001

1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1

Description Of Part STEERING CYLINDER ASSY (includes all items) SEAL KIT (includes items 5, 6, 7, 8, 10, 12, 13) TUBE ASSY BUSHING LUBE FITTING, 90 DEGREES LOCKNUT (torque to 235 ft. lbs.)

WEAR RING SEAL O-RING O-RING PISTON O-RING GLAND SEAL WIPER ROD ASSY (includes item #15) BUSHING LUBE FITTING, STRAIGHT NOTE:

KG

ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE.

* Corrected part number on steering cylinder.

10-6

HYDRAULIC COMPONENTS Main Control Valve Starting Serial No. 0144860S Original Issue 10-90

LIF

T CR

OW

D TIL

T X. AU SW

AY

IN OUT

Item

Part No.

Qty.

9103-3296

1

3

9103-4070 9020-6415 9103-4237 9103-4102

AR 1 AR 2

4 5 6 7

9103-4104 9020-6422 9020-6423 9104-4114

1 1 2 1

8

9020-8136

1

9

9103-4236 9020-6421

AR 1

10

9020-6413

AR

11 12 13 14 15

9020-6420

1 1 1 1 1

16 17 18

9103-4072 9020-6418 9020-6427

1 AR AR

1 2

Description Of Part CONTROL VALVE ASSY (includes all items) STUD KIT PORT RELIEF STUD KIT VALVE SECTION (includes items 10 through 14) COVER PLATE ASSY (right end) O-RING O-RING COVER PLATE ASSY (left end; includes item #8) MAIN RELIEF VALVE ASSY (3,000 PSI) SEAL KIT VALVE SECTION (includes items 10 through 14) LOAD CHECK POPPET ASSY (includes items 11 through 14) LOAD CHECK PLUG O-RING SPRING POPPET VALVE SECTION (with port relief; includes item #2) VALVE SECTION (includes item #29) SEAL PLATE NEUTRAL POSITIONER (consists of items 19 through 25)

Item

Part No.

Qty.

Description Of Part

19

8830-1548

4

20 21

9020-6431 8821-1069

1 1

22 23 24 25 26

8855-1011 9020-6430 9020-6428 9020-6429 9020-6419

1 1 2 1 AR

9103-4074 9103-4159

1 1 1 AR

31 32 33

8820-1072

1 1 3

34 35 36

8856-1107 8850-1008 9020-6417

3 3 AR

FILLISTER HD MACHINE SCREW, 1/4-20 X 1 BONNET SOCKET HD CAPSCREW, 3/8-16 X 3/4, GR8 LOCKWASHER, 3/8 SPOOL COLLAR STOP COLLAR SPRING RETAINER PLATE KIT (consists of items 27 & 28) SCREW RETAINER PLATE PORT RELIEF SPOOL SEAL KIT (consists of items 17, 31, 32) O-RING O-RING HEX HD CAPSCREW, 1/4-20 X 1-3/4, GR5 FLAT WASHER, 1/4 HEX NUT, 1/2-13 SECTION SEAL KIT (consists of items 5, 6, 12, 17, 31, 32)

27 28 29 30

NOTE:

ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE.

10-7

HYDRAULIC COMPONENTS Priority Flow Control Valve Starting Serial No. 0144860S Original Issue 10-90

Item

Part No.

Qty.

9103-3240

1

1 2 3 4 5 6

9020-6548 9020-6549 9020-6550 8859-1206 9020-6552 9020-6553

1 1 1 1 1 1

7

9020-6554

1

8 9 10 11 12 13 14 15 16 17

9020-6555 9020-6556 9020-6557 9020-6558 9020-6559 9020-6560 9020-6561 9020-6562 8859-1205 9020-6564

1 1 1 1 1 1 1 1 1 1

Original art was upside-down; turned right-side up.

Description Of Part PRIORITY VALVE (2,500 PSI relief setting; includes all items) HOUSING (includes item #2) SPOOL SPRING O-RING PLUG RELIEF CARTRIDGE (includes items 7 through 16) RELIEF VALVE SUB BODY (includes items 8 through 10) BODY RING SCREEN RELIEF VALVE ADJUSTING SCREW SPRING GUIDE SPRING BALL HOLDER BALL O-RING PLUG

10-8

HYDRAULIC COMPONENTS Forward-Reverse Control Valve Starting Serial No. 0144860S Original Issue 10-90 Revised 10-17-03

Item Part No. Qty. 9020-6737

1

5 6 7

9002-6155 8855-1011 9020-8137 8866-2180 8859-1210 9020-8191 9020-6423 9020-6422 9020-8139

4 4 1 2 2 1 4 2 2

8 9 10

9020-8140 9020-8141 9103-3040

2 1

1 2 3

*4

GP

Description Of Part FORWARD-REVERSE CONTROL VALVE (includes all items) HEX HD CAPSCREW, 3/8-16 X 5 LOCKWASHER, 3/8 OUTLET SECTION HEX HD PLUG (includes O-ring) O-RING WORK SECTION O-RING O-RING PORT RELIEF CARTRIDGE (two backup & one O-ring) REMOTE HYDRAULIC ACTUATOR INLET SECTION PLUG (not shown; replaces anticavitation check)

* Changed part number on item 4.

10-9

HYDRAULIC COMPONENTS Series-Parallel Control Valve Starting Serial No. 0144860S Original Issue 10-90

Item

PCN L-8915

Part No.

Qty.

9104-5097

1

1

9104-3264

1

2 3

9104-4341

1 1

4 5 6

7738-4264 9104-4012 9104-4342

AR 2 1

7 8

9104-4343 7736-3121

AR 1

9 10 11

9104-4002 9104-4012 9104-4344

AR 1 2

12 13

9104-4345 8866-2067

AR 1

14 15 16 17

8859-1207 8866-2010 8859-1209 8320-1048

1 6 6 2

18 19

8856-1109 8850-1006

2 2

Description Of Part SERIES-PARALLEL VALVE ASSY (includes items 1 through 16) SERIES-PARALLEL CONTROL VALVE ASSY (includes items 2 through 12) VALVE BODY SOLENOID VALVE ASSY, FOURWAY (includes item #5) SEAL KIT SOLENOID COIL DIFFERENTIAL PRESSURE SENSING VALVE SEAL KIT SOLENOID VALVE ASSY, TWO-WAY (includes item #10) SEAL KIT SOLENOID COIL DIFFERENTIAL PRESSURE SENSING VALVE SEAL KIT ELBOW, 90 DEGREES (includes item #14) O-RING CONNECTOR (includes item #16) O-RING HEX HD CAPSCREW, 3/8-16 X 5-1/4, GR5 FLAT WASHER, 3/8 HEX NUT, 3/8-16

10-10

HYDRAULIC COMPONENTS Solenoid Valve Starting Serial No. 0144860S Original Issue 10-90

Item

1 2 3 4 5

Part No.

Qty.

Description Of Part

9020-6739

1

9020-8066 9020-8067 7738-4267 9020-8071 9020-8072

1 1 1 1 1

3-WAY SOLENOID VALVE (includes all items) NUT NAME PLATE COIL VALVE ASSY (3-way, 2-pos.)

VALVE BODY

10-11

HYDRAULIC COMPONENTS Dual P.O. Check Valve Starting Serial No. 0144860S Original Issue 10-90

Item

1 2 3 4 5 6 7 8 9 10 11 12

Part No.

Qty.

9105-3354

2

9103-4272 8855-1011 9103-4110 9104-4111 9103-4112 9103-4113 9103-4114 9103-4115 9103-4116 9103-4117 9103-4273 8820-1041

1 3 1 1 1 1 1 1 1 1 2 3

Description Of Part DUAL P.O. CHECK VALVE ASSY (includes items 1, 3 through 11) PLUG LOCKWASHER, 3/8 SPRING BALL CARTRIDGE BODY O-RING O-RING BACKUP RING PISTON BODY O-RING HEX HD CAPSCREW, 3/8-16 X 2-1/2, GR5

10-12

HYDRAULIC COMPONENTS Inching Valve Starting Serial No. 0144860S Original Issue 10-90

Item

Part No.

1

9103-3096 9103-4018

Qty.

Description Of Part

1 INCHING VALVE Ref SEAL KIT

10-13

HYDRAULIC COMPONENTS Main Hydraulic Pump Starting Serial No. 0144860S Original Issue 10-90

Item

Part No.

Qty.

Description Of Part

Item

Part No.

Qty.

Description Of Part

9103-3226

1

MAIN HYDRAULIC PUMP ASSY (includes all items) SEAL KIT (includes items 1, 5, 8) LIP SEAL SHAFT END COVER ASSY (includes bushings) PLUG DOWEL PIN CHANNEL SEAL THRUST PLATE GEAR SET

8 9 10 11

9103-4319 9103-4320 9103-4321

4 2 1 1

12 13 14 15 16

9103-4322 9103-4323 9103-4324 7713-4044 8594-1045

1 1 4 4 4

GASKET SEAL GEAR HOUSING CONNECTING SHAFT BEARING CARRIER ASSY (includes bushings) GEAR SET PORT END COVER STUD FLAT WASHER HEX NUT

9103-4315 1 2 3 4 5 6 7

9103-4316 7713-4028 8367-1037 9103-4317 9103-4318

PCN L-8968

1 1 1 2 8 4 4 1

10-14

HYDRAULIC COMPONENTS Pilot Pump Starting Serial No. 0144860S Original Issue 10-90

Item

Part No.

Qty.

9104-3297

1

9104-4441

1

9104-4442

1

1

8820-1038

4

2 3 4

9103-4058 9103-4059 9104-4355

4 1 1

5 6 7 8 9 10 11 12 13 14 15 16

9103-4062 9103-4063 9104-4443 9104-4357

9104-4358 9104-4359

2 2 1 1 1 1 1 1 1 1 2 1

Description Of Part PILOT PUMP ASSY (includes all items) MAJOR KIT (includes items 7, 8, 11, 12, 13, 16) SEAL KIT (includes items 7, 12, 13, 16) HEX HD CAPSCREW, 3/8-16 X 1-3/4, GR5 (lubricate & torque to 34-38 ft. lbs.)

WASHER PIPE PLUG REAR COVER ASSY (includes item #5) SLEEVE BUSHING DOWEL PIN GASKET THRUST PLATE (install with bronze side facing gears) DRIVE GEAR ASSY DRIVEN GEAR WEAR PLATE SPACER LOADING SEAL BODY ASSY (includes item #15) SLEEVE BUSHING SHAFT SEAL NOTE:

PCN L-8907

ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE.

10-15

HYDRAULIC COMPONENTS Rear Drive Motor Starting Serial No. 0144860S Original Issue 10-90

Item

Part No.

Qty.

9020-6748

2

1 2 3 4 5 6 7

9020-2371 9020-2372 9020-5716 9020-8193 9020-2435 9020-2376 9002-7736

1 1 1 1 2 2 8

8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

9020-2377 9020-2378 9020-2379 9020-2390 9020-2391 9020-2393 9020-2392 9020-8194 9020-2381 9020-2382 9020-8196 9020-8197 9020-2389 9020-8198 9104-4222

2 2 1 2 4 4 2 4 4 2 1 1 2 1 8

Description Of Part REAR DRIVE MOTOR (includes all items) SHAFT SEAL (outer) SNAP RING SHAFT SEAL (inner) FLANGE (with bushings) BALL, 1/4" DOWEL HEX HD CAPSCREW, 1/2-13 X 1-1/4, GR8 CHECK BALL, 1/2" CHECK BALL RETAINER O-RING TOP ISOLATION PLATE END SEPARATOR SEALING STRIP CENTER SEPARATOR O-RING BACKUP RING PRESSURE PLATE DRIVE GEAR IDLER GEAR BOTTOM ISOLATION PLATE BODY (with bushings) WASHER

10-16

HYDRAULIC COMPONENTS (9104-3296) Accumulator Charge Valve Starting Serial No. 0144860S Original Issue 10-90 Revised 3-5-97

Item

Part No.

Qty.

Description Of Part

1 2 3 4

9104-3296 9104-4538 9104-4539 9104-4540

1 1 1 1

ACCUMULATOR CHARGE VALVE LG. SPRING REPAIR KIT SPOOL & SM. SPRING REPAIR KIT ELEMENT & SEAL KIT NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE.

KG

* Entire page re-done adding service kits now available from vendor.

10-17

HYDRAULIC COMPONENTS Accumulator Charge Valve Starting Serial No. 0144900S Original Issue 10-90

PCN L-9004

Item

Part No.

Qty.

Description Of Part

1

9108-3239

1

ACCUMULATOR CHARGE VALVE ASSY (no service parts available)

10-17

HYDRAULIC COMPONENTS Oil Reservoir Filter Starting Serial No. 0144860S Original Issue 10-90 Revised 7-92

UNIT WITH POP-UP INDICATOR

Item

Part No.

Qty.

1 2 3 4 5 6 7 8 9

9103-4009 9103-4007 9103-4329 9103-4330 9103-4010 9103-4008 9103-3318 9002-3246

1 1 1 4 1 1 1 1 1

Description Of Part POP-UP INDICATOR CAP ASSY (includes items 3 & 4) O-RING BOLT SPRING BYPASS VALVE ELEMENT O-RING BODY NOTE:

ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE.

10-18

HYDRAULIC COMPONENTS Directional Control Valve Starting Serial No. 0144860S Original Issue 10-90

Item

1 2 3 4 5 6 7 8 9 10

Part No.

Qty.

9103-3097

1

9103-4011 9103-4012

9103-4013

4 1 1 2 2 2 1 1 1 4

Description Of Part DIRECTIONAL CONTROL VALVE (includes all items) SCREW, M4 X 16 X 16 NAME PLATE GASKET SCREW TERMINAL BLOCK SCREW, M4 X 15 TERMINAL BOX GASKET GROUND SCREW, M4 X 6 MOUNTING BOLT, 10-24 X 2

Item 11 12 13 14 15 16 17

Part No. 9103-4014 9103-4015 9103-4016 9103-4017

Qty. 1 2 2 2 8 1 1

Description Of Part SPOOL & HOUSING SPACER SPRING SOLENOID SCREW, M4 X 65 O-RING KIT MANIFOLD NOTE:

ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE.

10-19

HYDRAULIC COMPONENTS Hydraulic Oil Reservoir Starting Serial No. 0144860S Original Issue 10-90

PCN L-8915

Item

Part No.

Qty.

1 2

9103-6002 9020-5222

1 1

3 4

9040-3419 9103-3318

5

8820-1070

6 7 8 9

8856-1111 8852-1208 8871-1255 8820-1066

10 11 12 13 14

8855-1013 9041-0295 9041-0294 9103-6003 8820-1035

Description Of Part

HYDRAULIC OIL TANK FILLER-BREATHER ASSY (includes gasket and mounting hardware) 1 STANDPIPE WELDMENT Ref OIL RESERVOIR FILTER (see page 10-18 for details) 1 HEX HD CAPSCREW, 1/2-13 X 2-1/4, GR5 4 FLAT WASHER, 1/2 1 HEX LOCKNUT, 1/2-13 1 SQUARE HD PIPE PLUG, 1" 2 HEX HD CAPSCREW, 1/2-13 X 1-1/4, GR5 2 LOCKWASHER, 1/2 1 SUCTION FILTER 1 GASKET 1 FLANGE WELDMENT 8 HEX HD CAPSCREW, 3/8-16 X 1, GR5

10-20

HYDRAULIC COMPONENTS Brake Valve Starting Serial No. 0144860S Original Issue 10-90

Item

Part No.

1

9108-3154 9106-4057

Qty.

Description Of Part

1 BRAKE VALVE ASSY Ref REPAIR KIT

10-21

HYDRAULIC COMPONENTS Parking Brake Valve Starting Serial No. 0144860S Original Issue 10-90

Item

1 2 3 4 5 6 7

Part No.

Qty.

Description Of Part

9104-3090

1

9104-4297 9104-4126 9104-4127 9104-4128 9104-4129 9104-4130 9103-3378

1 1 1 1 1 1 1

PARKING BRAKE VALVE (includes items 1 through 6) KNOB SPOOL RETAINING RING BACKUP RING O-RING HOUSING RUBBER BOOT (not shown)

10-22

HYDRAULIC COMPONENTS (9045-3050) Truss Boom Winch Starting Serial No. 0144860S Original Issue 10-90 Revised 7-06-06

LK

10-23

HYDRAULIC COMPONENTS (9045-3050) Truss Boom Winch Starting Serial No. 0144860S Original Issue 10-90 Revised 7-06-06

Item Part No. Qty.

*

9045-3050

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

9020-8147 9020-8171 8820-1035 9020-8154 9020-8150 9020-8174 9020-8168 9020-8185 9020-8142 9020-8186 9020-8156 9020-8183 9020-8189 9020-8170 9020-8188 9020-8180 8820-1037

1 1 6 2 1 1 1 1 1 1 2 2 2 2 2 1 4

18 19 * 20 21 22 23 * 24 25 26 27 28

8855-1011 9020-8187 9020-8181 Not Used 9020-8153 9020-8152 9020-8148 9140-4384 9020-8173 9020-8145 9020-8143 9020-8169

4 AR 1

ER 49169 - LK

1 6 1 1 2 1 1 1

Description Of Part TRUSS BOOM WINCH, (includes all items on this page & on page 10-24) GEAR CASE COVER GEAR CASE GASKET HEX HD CAPSCREW, 3/8-16 X 1, GR5 BUSHING WORM GEAR BUSHING OIL FILL PLUG OIL LEVEL PLUG GEAR CASE OIL DRAIN PLUG COLLAR BEARING OIL SEAL BEARING HUB GASKET BEARING HUB MOTOR MOUNT ADAPTER HEX HD CAPSCREW, 3/8-16 X 1-1/2, GR5 LOCKWASHER, 3/8 COUPLER SPACER COUPLER WINCH SHAFT LOCK SEAT BUSHING CABLE DRUM SHAFT KEY CABLE DRUM SHAFT LOCK SEAT WASHER CABLE DRUM LOCK SEAT WIRE ROPE LOCK

Item Part No. Qty. 29 30

8855-1011 8820-1036

1 1

31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55

9020-8155 8850-1008 9020-8151 9020-8149 9020-8176 9020-8177 9020-8164 9020-8184 9020-8175 9020-8158 9020-8163 9020-8179 9020-8162 9020-8159 9020-8157 8850-1006 9020-8165 9020-8166 9020-8167 9020-8160 9020-8178 9020-8190 9020-8172 9020-8161 8820-1037

4 4 1 1 2 1 2 2 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 8

56 57

8855-1011 9020-8146 8867-1001

4 1 1

* Revised illustration, part number for truss boom winch assy & item 24; removed item 20.

Description Of Part LOCKWASHER, 3/8 HEX HD CAPSCREW, 3/8-16 X 1-1/4, GR5 STUD BOLT, 1/2-13 X 1-1/2 HEX NUT, 1/2-13 WORM WORM SHAFT WORM SHAFT KEY WORM SHAFT KEY BRAKE LINING LOCK RING, (V.C. type) SEAL BRAKE HOUSING ROLLER BRAKE DRUM SPRING SPRING SEAT BRAKE DRUM BRAKE PLATE HEX NUT, 3/8-16 BRAKE PLATE BRAKE PLATE FIXING PLATE ADJUSTING BOLT SPRING BRAKE COVER GASKET O-RING ADJUSTING NUT HEX HD CAPSCREW, 3/8-16 X 1-1/2, GR5 LOCKWASHER, 3/8 BRAKE DRUM LUBE FITTING, STRAIGHT, 1/8

10-23

HYDRAULIC COMPONENTS Winch Motor Starting Serial No. 0144860S Original Issue 10-90

Item

Part No.

Qty.

Description Of Part

1

9020-7879 8320-1057

1 4

2 3 4 5 6 7 8 9 10 11

9020-8203 9020-8204 9020-8205 9020-8206 9020-8207 9020-8208 9020-8209 9020-8210 9020-8211 9020-8212

1 1 3 1 1 1 1 1 1 1

WINCH MOTOR (includes all items) HEX HD CAPSCREW, 3/8-16 X 2, GR8 END COVER PIN SEAL ROLLER-STATOR ASSY WEAR PLATE DRIVE LINK SHAFT THRUST BEARING FRONT HOUSING SHAFT SEAL KIT (includes item #4)

10-24

HYDRAULIC COMPONENTS Crossover Valve Starting Serial No. 0144860S Original Issue 10-90

Item

1 2 3 4 5

Part No.

Qty.

9060-2706

1

9020-3440 9020-3437 9020-3438 9020-3439

2 4 2 2 1

Description Of Part CROSSOVER RELIEF VALVE (includes all items) RELIEF CARTRIDGE (with seals) BACKUP RING (2 per cartridge) O-RING (1 per cartridge) O-RING (1 per cartridge) BODY NOTE:

ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE.

10-25

HYDRAULIC COMPONENTS (9103-3482) Joystick Assembly Starting Serial No. 0244109S Original Issue 12-94 Revised 3-20-95

MPC-1170-KG

* Part Number transposed on Plunger Seal Kit.

10-26

HYDRAULIC COMPONENTS (9103-3482) Joystick Assembly Starting Serial No. 0244109S Original Issue 12-94 Revised 3-20-95

Item

Part No.

Qty.

9103-3482 9103-4344

1 4

*

9900-7524

AR

1

9103-4343

1

9103-4378

1

9103-4346 9103-4347 9103-4348 9103-4349 9103-4350 9103-4351 9103-4352 9103-4353 9103-4354 9103-4355 9103-4356 9103-4357 9103-4358 9103-4359 9103-4360 9103-4361 9103-4362 9103-4363 9103-4364 9103-4365 9103-4366 9103-4367 9103-4368 9103-4369 9103-4370 9103-4371 9103-4379 9103-4380 9103-4381 9103-4382 9103-4383

1 1 1 1 1 1 1 4 4 4 4 4 4 12 4 4 AR AR AR 4 4 4 4 1 1 1 1 1 2 1 1

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

19 20 21 22 23 24 25 *26 *27 *28 *29 *30

MPC-1170-KG

Description Of Part JOYSTICK ASSY (includes all items) SPOOL ASSY (includes items 15, 16, 18, 19, 20) PLUNGER SEAL KIT (includes items 10 & 11) HANDLE ASSY, NO LONGER AVAILABLE (for service order P/N 9103-4378 handle assy which has serviceable component parts, items 26 through 30) HANDLE ASSY (includes items 26 through 30) BOOT HANDLE ADAPTER CAM PLATE PIVOT BALL PIVOT PIN PIVOT BALL RACE BOOT PLATE PLUNGER GUIDE O-RING U-CUP SEAL RETAINING RING PLUNGER PIN RACE RETAINING RING SPRING RETAINER SPRING SHIM (.010 thick) SHIM (.020 thick) SHIM (.060 thick) SPOOL SPRING HEX HD CAPSCREW, 1/4-20 X .75 LOCKWASHER TOP MOUNTING PLATE BOTTOM MOUNTING PLATE HOUSING GRIP ASSY (includes item #27) BOOT (rocket assy) MICRO SWITCH HANDLE ROD HEX JAM NUT, 1/2-13

* Part Number transposed on Plunger Seal Kit.

10-26

HYDRAULIC COMPONENTS (9104-3065) Main Control Valve Assembly Original Issue 11-00 Revised 12-20-02

SVC

* Revised parts list.

10-27

HYDRAULIC COMPONENTS (9104-3065) Main Control Valve Assembly Original Issue 11-00 Revised 12-20-02

ARTWORK ON PREVIOUS PAGE

Item Part No.

1 2 3 4 5 6 7 8 9 10 11 12 13

SVC

Qty.

9104-3065

1

9020-6417

AR

9104-4123

AR

9103-4159 9020-6419

AR AR

9104-4509

AR

9104-4526 9104-4527 9020-6427

AR AR 3

9104-4510

2

9104-4534

2

9104-4530

AR

9104-4533

AR

9103-4236

AR

9104-4114

1

9020-6421 9104-4117 9104-4516

3 3 3 3 3 3 6 6 1 1 4 4

Description Of Part

Item

MAIN CONTROL VALVE ASSY, (includes all items) SEAL KIT, (includes items 31, 31b & 31c) SECTION SEAL KIT, (includes item 31b) SPOOL SEAL KIT, (includes item 31c) RETAINER PLATE ASSY, (includes items 46 & 47) HRO POSITIONER SEAL KIT, (includes items 12, 14, 23 & 24) NR PLUG KIT, (includes items 41 & 42) NR PLUG SEAL KIT, (includes item 42) NEUTRAL POSITIONER KIT, (includes items 2 thru 9) HRO POSITIONER KIT, SPOOL POSITIONER END, (includes items 12 thru 26) HRO POSITIONER KIT, CLEVIS END, (includes items 13, 20 thru 26, 43, 44 & 45) WH TYPE PORT RELIEF VALVE SEAL KIT, (includes items 36) WHA PORT RELIEF VALVE SEAL KIT, (includes item 34) MAIN RELIEF VALVE SEAL KIT, (includes item 49) COVER PLATE ASSY, (left end), (includes items 48 & 49) O-RING WASHER SPRING COLLAR SPRING SPOOL COLLAR BONNET LOCKWASHER SCREW SWAY SECTION AUXILIARY SECTION O-RING SEAL PLATE

14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

41 42 43 44 45 46 47 48 49

Part No. 9104-4521 9104-4520 9104-4519 9104-4518 9104-4517 9104-4515 9104-4513 9104-4514

9104-4512 9104-4511 9104-4119 9104-4121 9104-4122 9104-4535

9104-4531 9104-4529 9104-4532 9104-4124 9104-4125

9104-4526 9108-4232 9108-4231 9104-4522

9020-8136 9103-4236

* Revised parts list.

Qty.

Description Of Part

2 2 2 2 2 2 4 4 4 4 4 2 4 1 1 1 5 5 5 5 AR 2 AR 1 2 1 1

O-RING STOP COLLAR STOP SLEEVE SPRING SPRING POSITIONER SPUD BONNET SCREW, COUNTER SUNK TRAVEL STOP O-RING BACK-UP RING SCREW BOOT TILT SECTION CROWD SECTION LIFT SECTION LOAD CHECK PLUG O-RING SPRING POPPET WHA RELIEF SEALS WHA RELIEF, (1500 p.s.i.)

WH RELIEF SEALS WH RELIEF, (2650 p.s.i.)

WHA RELIEF, (3250 p.s.i.)

COVER PLATE ASSY, (right end) STUD ASSY, (includes four studs & four nuts), (lubricate and torque to 2327 ft. lbs.)

NR PLUG NR PLUG SEALS BEARING PLATE LOCKWASHER HEX HD CAPSCREW, 1/4-20X3-1/2 CAPSCREW RETAINER PLATE MAIN RELIEF VALVE ASSY MAIN RELIEF SEALS NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE.

5 AR 16 16 16 12 3 1 1

10-27

ELECTRICAL Dash Wiring Starting Serial No. 0144860S Original Issue 10-90 Revised 6-27-07

Item

1 2 3 4 5 6 7

JM

Part No.

Qty.

9103-5068

1

9103-3112 9103-3282 9020-5685 9103-3111 9020-5686 9020-5688 9020-5687

1 1 1 1 1 1 1

Description Of Part INSTRUMENT PANEL ASSY, (includes all items except items 2, 12 & 14) INSTRUMENTPANELHARNESS TRANSMISSIONTEMPERATUREGAUGE AMP GAUGE CIRCUITBREAKER FUEL GAUGE HOURMETER WATERTEMPERATUREGAUGE

Item

Part No.

Qty.

8 9 10 11 12

9020-0506 9103-3247 8521-1041 9020-0434 9103-3317 7738-4578 8666-1083 9103-3383 8521-1041

1 1 1 1 1 1 1 1 1

* 13 14 15

* Added additional line under item 12.

Description Of Part CIRCUIT BREAKER OILPRESSUREGAUGE PLUGBUTTON HORNSWITCH IGNITION SWITCH KEY PLUG BUTTON DIODE ASSEMBLY PLUG BUTTON

11-1

ELECTRICAL Dash Wiring Starting Serial No. 0244091S Original Issue 1-96 Revised 6-27-07

Item

1 2 3 4 5 6 7 8 9

JM

Part No.

Qty.

9103-5068

1

9103-3112 9103-3111 8855-4917 8850-1613 9020-5688 9020-5687 9020-5685 9020-5686 9103-3247

1 2 4 4 1 1 1 1 1

Description Of Part INSTRUMENT PANEL ASSY (includes all items except items 15 thru 21) INSTRUMENT PANEL HARNESS CIRCUIT BREAKER LOCKWASHER, #10X.062X.047 HEX NUT, #10-32 HOURMETER WATER TEMP. GAUGE AMMETER FUEL GAUGE OIL PRESSURE GAUGE

Item

Part No.

Qty.

10 11 12 13 14 15

9108-3221 9020-0434 9108-3259 8521-1041 9104-1632 9103-3317 7738-4578 9103-3383 9002-7187 9103-3282 9103-3084 9104-5033 9103-3416

1 1 1 1 1 1 1 1 1 1 1 1 1

* 16 17 18 19 20 21

* Added additional line under item 15.

Description Of Part PLUG BUTTON, 5/8 HOLE BUTTON SWITCH ROCKER SWITCH PLUG BUTTON, 3/4 HOLE INSTRUMENT PANEL IGNITION - START SWITCH KEY DIODE ASSY TY-RAP TRANSMISSION TEMP. GAUGE BRAKE WARNING LIGHT BRAKE LIGHT HARNESS PRESSURE SWITCH

11-1

ELECTRICAL Batteries & Cables Starting Serial No. 0144860S Original Issue 10-90 Revised 5-31-05

Item

JD

Part No.

Qty.

*1

9020-3359

2

2 3 4 5 6 7 8

9040-3432 7714-3006 8584-1094 9020-0382 9103-3042 9103-3086 9020-0811

1 2 1 2 1 1 1

Description Of Part BATTERY, (12 volt, 590 amps), TOP STUD, BCI GROUP 27 BATTERY HOLD DOWN LOCK NUT SUPPORT CLAMP HOLD-DOWN STUD NEGATIVE BATTERY CABLE POSITIVE BATTERY CABLE GROUND CABLE

* Added part number & changed description on item 1.

11-2

ELECTRICAL Wiring - Frame & Engine Starting Serial No. 0144860S Original Issue 10-90

A

PCN L-8915

SEE PAGE 11-3.1

11-3

ELECTRICAL Wiring - Frame & Engine Starting Serial No. 0144860S Original Issue 10-90

VIEW A

Item

Part No.

Qty.

Description Of Part

Item

Part No.

Qty.

Description Of Part

1 2

9020-0811

1

3 4 5 6 7 8 9 10 11 12 13 14

8871-2231 7722-3003 9020-7717 9020-6739 9020-6739 8871-1383 9020-6124 9103-3139 9103-3234 9020-6739 9020-7719 9103-3097

1 1 1 1 1 1 1 1 1 1 1 1

15 16

9020-6739 9103-3202

1 1

2474-1047 9020-4973 8998-1036 9103-5112 9103-5112 9103-5112 9103-1197 9103-3270 8348-3114

1 1 2 1 1 1 1 1 6

26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51

8348-3113 9103-3202 9103-3079 2492-1393 2492-1394 2492-1395 9020-2886 8666-1084 9020-5688 9103-3283 9040-0654 9103-3323 9020-5205 9040-2427 9020-7497 9020-7630 9103-3042

17 18 19 20 21 22 23 24 25

GROUND CABLE FUEL SHUT-OFF SWITCH (supplied with engine) STREET TEE, 1/8 BACKUP ALARM JUMPER WIRE SERIES SOLENOID VALVE PARALLEL SOLENOID VALVE REDUCING BUSHING, 1/2 X 3/8 WATER TEMPERATURE SENDER OIL PRESSURE SENDER ALTERNATOR CAVITATION SOLENOID VALVE JUMPER WIRE PILOT PRESSURE FORWARD/ REVERSE CONTROL VALVE LOW TORQUE INCHING SOLENOID TRANSMISSION DISCONNECT SWITCH HOURMETER SWITCH NEUTRAL START SWITCH PAN HD SCREW SECOND GEAR SWITCH THIRD GEAR SWITCH FIRST GEAR SWITCH JUMPER WIRE PRIMER PUMP 3-WAY CONNECTOR (male)

9103-3086 8584-1094 7710-3006 8869-1345 9103-3202 8668-3480 9104-1554 9104-5097

6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 1 1 9 1 1

52

9104-5035

1

3-WAY CONNECTOR (female) FORWARD SWITCH ENGINE FRAME HARNESS HORN BRACKET NUT JUMPER WIRE HORN RELAY HOURMETER STARTING MOTOR FUEL LEVEL SENDER STARTING MOTOR JUMPER WIRE STARTER SOLENOID JUMPER CABLE JUMPER WIRE GROUND CABLE BATTERY (purchase locally) POSITIVE CABLE CLAMP NUT ELBOW, 90 DEGREES REVERSE SWITCH CRIMP-ON CONNECTOR JUMPER WIRE SERIES-PARALLEL CONTROL VALVE (see page 10-10 for details) JUMPER WIRE

PCN L-8915

11-3

MISCELLANEOUS Frame Decals Starting Serial No. 0144860S Original Issue 10-90

NOTE:

DECAL KIT 9103-5225 INCLUDES ALL DECALS SHOWN ON PAGES 12-1 & 12-2.

12-1

MISCELLANEOUS Frame Decals Starting Serial No. 0144860S Original Issue 10-90

Item

Part No.

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

8364-1675 7733-3011 7702-3007 7733-3027 7702-3006 9100-3052 9103-3011 7734-3018 9104-3210 9104-3211 9104-3209 9104-3206 8360-1011 9106-3047 9100-3030 9103-3279 8852-1204 9103-3396 8856-1107 8820-4912

1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1

20

9104-3215

1

Description Of Part "GRADALL" DECAL, WHITE "GRADALL" DECAL, BLACK BATTERY DECAL MADE IN U.S.A. DECAL HYDRAULIC OIL DECAL WARNING DECAL HANDS WARNING DECAL HOT EXHAUST WARNING DECAL COOLING SYSTEM CAUTION DECAL RIDER WARNING DECAL PINCH POINT WARNING DECAL ACCUMULATOR CAUTION DECAL ACCIDENT PREVENTION WARNING DECAL PATENT SERIAL NO. & ATTACHMENT PLATE HEX LOCKNUT, 1/4-20 534B SERVICE DECAL FLAT WASHER, 1/4 HEX HD CAPSCREW, 1/4-20 X 1, GR5 WARNING DECAL

Item

Part No.

Qty.

Description Of Part

21 22 23 24 25 26 27 28 29 30 31 32 33 34

9100-3044 9103-3395 9020-7488 9103-3418 9100-3040 9100-3039 9103-3431 9103-3362 9103-3089 9103-3277 8832-1019 9103-3255 9103-3320 8830-1193

1 1 1 1 1 1 1 1 1 4 4 1 1 4

35 36

8855-4900 8830-2128

4 2

37 38 39

8834-4901 9104-3129 9103-3102

4 1 1

BOOM DIRECTION DECAL 534B-9 CAPACITY DECAL LOAD CHART MOUNTING PLATE TORQUE HUB DECAL FORWARD-REVERSE DECAL SHIFT DECAL CAUTION DECAL CAUTION DECAL HORN DECAL RUBBER SPACER SELF-TAPPING SCREW, #6-32 X 1 GAUGE PROTECTOR TILT GAUGE ROUND HD MACHINE SCREW, #1032 X 1/2 LOCKWASHER, 1/4 ROUND HD MACHINE SCREW, 1/420 X 1 DRIVE SCREW, #10 X 1/2 PARKING BRAKE DECAL MANUAL HOLDER

12-1

MISCELLANEOUS Boom Decals Starting Serial No. 0144860S Original Issue 10-90 Revised 2-1-97

13 5/8"

10 1/8" TYP

18 1/8" TYP

12"

6 7/8" R

113" (9' 5") 89" (7' 5") 65"

10 1/2"

41" 17"

5 1/2" TYP. 10"

Item

Part No.

Qty.

1

9112-3037 9112-3038 9103-3392 9103-3393 9103-3018 9103-3218 9100-3031 9020-0445 9020-0688 9002-6491 8856-1108

2 2 2 2 2 2 1 1 1 1 1

2 3 4 5 6 7 8

KG

Description Of Part "GRADALL" DECAL, WHITE "GRADALL" DECAL, BLACK "534B" DECAL, WHITE "534B" DECAL, BLACK "9" DECAL, WHITE "9" DECAL, BLACK BOOM ANGLE DECAL, WHITE PENDULUM BEARING SHOULDER BOLT, 1/4-20 FLAT WASHER, 5/16

Item

Part No.

Qty.

9 10

9103-3023 9100-3016 9104-3134 9100-3018 9104-3135 9112-3042 9112-3043 9100-3020 9104-3136 9112-3044 9112-3045

1 1 1 1 1 1 1 1 1 1 1

11 12 13 14

* Added dimensions to decals.

Description Of Part QUICK SWITCH DECAL "1" DECAL, WHITE "1" DECAL, BLACK "2" DECAL, WHITE "2" DECAL, BLACK "3" DECAL, WHITE "3" DECAL, BLACK "4" DECAL, WHITE "4" DECAL, BLACK "5" DECAL, WHITE "5" DECAL, BLACK

12-2

OPTIONAL EQUIPMENT (9104-5173) Joystick Installation Starting Serial No. 0144860S Original Issue 10-90 Revised 8-25-99

Item

Part No.

Qty.

9104-5173

Ref

1 2

8471-7587 8866-2064

1 2

3 4 5 6 7

8859-1204 8866-2174 8850-1004 8855-1009 8820-1004

12 2 4 4 4

*8 9 10 11 12 13 14

KG

Ref 8866-2005 7713-3167 8471-7458 8471-7519 9002-7187

8 1 2 2 7 Ref

Description Of Part JOYSTICK INSTALLATION, (includes all items) HOSE ASSY ELBOW, 90 DEGREES, (includes item #3) O-RING HEX HD PLUG, (includes item #3) HEX NUT, 1/4-20 LOCKWASHER, 1/4 HEX HD CAPSCREW, 1/4-20 X 7/8, GR5 HYDRAULIC CONTROLLER ASSY, (see page 13-25 for details) CONNECTOR, (includes item #3) HOSE ASSY HOSE ASSY HOSE ASSY NYLON TIE WRAP MAIN CONTROL VALVE, (see page 1027 for details)

Item

Part No.

Qty.

Description Of Part

15 16 17

9020-6194 9104-6056 8820-1018

17" 1 2

18 19 20 21 22 23 24 25 26 27 28 29 30

8850-1010 8850-1005 9108-3154 8866-2105 8505-1384 9104-6047 9104-3095 9104-3096 8866-2038 8866-2008 8859-1207 8866-2108 8866-2064

2 2 1 1 2 1 1 1 1 1 2 2 1

31

8859-1204 7713-1088

1 1

TRIM LOK JOYSTICK COVER HEX HD CAPSCREW, 5/16-18 X 3/4, GR5 LOCKWASHER, 5/16 HEX NUT, 5/16-18 BRAKE VALVE ELBOW, 90 DEGREES, (swivel nut) WELD STUD, 5/16-18 X 1 JOYSTICK MOUNT WELDMENT TUBE ASSY TUBE ASSY CONNECTOR, (includes item #28) CONNECTOR, (includes item #28) O-RING ELBOW, 90 DEGREES, (swivel nut) ELBOW, 90 DEGREES, (includes Oring) O-RING ELBOW, 90 DEGREES

* Removed part number from item 8 and created supplemental page (13-25) that shows a breakdown of this part.

13-1

OPTIONAL EQUIPMENT Rear Wiper Installation Starting Serial No. 0144860S Original Issue 10-90

WIPER MOTOR

Item

Part No.

Qty.

9040-3109 1 2 3 4 5 6 7

9040-3025 9020-6025 9020-0755 9002-7319 9020-6023 9002-6024 8820-1003

Ref 1 AR 2 1 1 1

8 9 10 11 12 13 14 15 16 17

8850-1004 9020-6024 9020-6374 9020-6312 8668-3480 9020-3376 9020-0349 9020-6019 9020-6016 9002-7315

1 1 1 1 2 1 1 Ref Ref Ref

Description Of Part REAR WIPER INSTALLATION (includes items 2 through 14) REAR WINDOW WIPER MOTOR MOUNT WEATHER STRIPPING SELF TAPPING SCREW, 1/4-20 X 1 WIPER MOTOR WIPER BLADE HEX HD CAPSCREW, 1/4-20 X 3/4, GR5 HEX NUT, 1/4-20 WIPER BLADE WIPER ARM JUMPER WIRE CRIMP-ON CONNECTOR FUSE JUMPER WIRE WINDOW HOLD-DOWN BAR WINDOW HOLD-DOWN BAR SELF TAPPING SCREW, 1/4-20 X 1-1/4

13-2

OPTIONAL EQUIPMENT Rotating Beacon Assembly Starting Serial No. 0144860S Original Issue 10-90

Item

Part No.

Qty.

9103-5007 1

8820-1014

2

2 3 4 5 6 7 8 9 10 11

8850-1004 9002-7214 9002-7316 9020-0171 9020-0352 9020-0685 9020-2303 9020-6132 9020-6133 9040-0706

2 2 3 1 1 1 1 1 1 1

Description Of Part ROTATING BEACON ASSY (includes all items) HEX HD CAPSCREW, 1/4-20 X 3-1/4, GR5 HEX NUT, 1/4-20 BUTTON GROMMET SELF TAPPING SCREW SWITCH JUMPER WIRE ROTATING BEACON BUTTON GROMMET JUMPER WIRE JUMPER WIRE BEACON BRACKET

13-3

OPTIONAL EQUIPMENT Glow Plug Installation Starting Serial No. 0144860S Original Issue 10-90

Item

Part No.

Qty.

9103-5105 1 2 3 4 5 6

2477-1004 9103-1277 9103-1278 9103-3251 9103-3252 9103-3250

1 1 1 1 1 1

7 8 9 10 11 12 13 14

NSS NSS NSS NSS NSS NSS NSS NSS

2 2 1 1 1 1 1 3

Description Of Part GLOW PLUG INSTALLATION (includes all items below) PUSH BUTTON SWITCH JUMPER WIRE JUMPER WIRE BUTTON DECAL INSTRUCTION DECAL GLOW PLUG KIT (consists of items 7 through 14) TUBE NUT RUBBER FERRULE VALVE CONNECTOR BOLT HEATER TUBE WASHER * NOTE: Switch assembly, switch plate, and decal sheet, which are part of the above kit, are not used in this installation.

13-4

OPTIONAL EQUIPMENT Winch Drain Line Starting Serial No. 0144860S Original Issue 10-90

Item

Part No.

Qty.

9103-5133

Ref

1 2 3 4 5 6 7 8 9

8850-1108 8850-1008 9020-7041 9020-0313 9040-3249 9020-6888 9104-3101 8866-1385 9002-7180

1 1 1 1 1 1 1 1 1

10

8866-1365

1

Description Of Part WINCH DRAIN LINE PARTS (includes all items) HEX JAM NUT, 1/2-13 HEX NUT, 1/2-13 SPRING RETAINER SPRING HOSE TAKE-UP WELDMENT HOSE ASSY HOSE TAKE-UP SHEAVE HEX HD PLUG, 1/2 90 DEGREE BULKHEAD FITTING (includes nut) HEX CAP, 1/2

13-5

OPTIONAL EQUIPMENT Stabilizer Option Starting Serial No. 0144860S Original Issue 10-90 Revised 10-26-93

TO HYDRAULIC RESERVOIR

TO FORWARD/REVERSE VALVE

Item

Part No.

Qty.

Description Of Part

Item

Part No.

Qty.

Description Of Part

9103-5236

1

STABILIZER OPTION (includes all items except #17) STABILIZER CYLINDER ASSY (see page 13-15 for details) STABILIZER VALVE SWITCH (includes item #28) HOSE ASSY HOSE ASSY HOSE ASSY BOOM SWITCH HARNESS PIN RETAINING RING LUBE FITTING, STRAIGHT, 1/4-28 ELBOW, 90 DEGREES (includes item #12) O-RING ELBOW, 45 DEGREES (includes item #12)

14 15 16 17 18 19 20 21 22

8320-1073 8855-1011 8850-1006 9104-3144 9002-7187 9002-1705 8856-1002 8852-1204 8830-1099

2 2 2 1 6 1 1 1 2

23 24 25 26

8855-1007 9104-3199 9104-1227 8820-1044

2 2 1 1

27 28

8852-1206 9104-4475

1 1

HEX HD CAPSCREW, 3/8-16 X 4-1/2 LOCKWASHER, 3/8 HEX NUT, 3/8-16 DUMP TUBE TIE WRAP TUBE CLAMP FLAT WASHER, 1/4 HEX LOCKNUT, 1/4-20 ROUND HD MACHINE SCREW, #1024 X 1-3/4 LOCKWASHER, #10 SQUARE NUT, #10-24 PIN HEX HD CAPSCREW, 3/8-16 X 3-1/4, GR5 HEX LOCKNUT, 3/8-16 LEVER/ROLLER ASSY

1

1

2 3 4 5 6 7 8 9 10 11

9111-3003 9104-3123 8471-7847 8471-7848 8471-6426 9104-5034 9112-1017 8858-1140 8867-1008 8866-2065

1 1 1 1 1 1 1 2 2 3

12 13

8859-1205 8866-2085

5 2

13-6

OPTIONAL EQUIPMENT Auxiliary Controls Assembly Starting Serial No. 0144860S Original Issue 10-90 Revised 7-92

STANDARD AUXILIARY CONTROLS HANDLE

VIEW A-A

THIS OPTION DRAWS APPROX. 2 AMPS. TOTAL

#2 WIRE (SIDE SHIFT)

GREEN/YELLOW WIRE (GROUND)

#1 WIRE (MAST)

#3 WIRE (SWING)

#5 WIRE (EXTRA)

TO IGN. SWITCH

#4 WIRE (PANEL) TO AMMETER TO 5 BUTTON HANDLE

VIEW INSIDE CAB LOOKING AT FRONT PCN 910156

SIDE VIEW WITHOUT SKIN PLATE

13-7

OPTIONAL EQUIPMENT Auxiliary Controls Assembly

IGNITION START SWITCH

Starting Serial No. 0144860S Original Issue 10-90 Revised 7-92

N.O. RELAY

AMMETER

10 AMP. CIRCIUT BREAKER (6) HANDLE COMMON

5 BUTTON HANDLE SW-1 PUSHBUTTON SPOT MOMENTARY SW-2 PUSHBUTTON SPOT MOMENTARY SW-3 PUSHBUTTON SPOT MOMENTARY SW-4 PUSHBUTTON SPOT MOMENTARY SW-5 PUSHBUTTON SPOT MOMENTARY

N.O.

(1)

N.O.

(2)

N.O.

(3)

N.O.

(4)

N.O.

(5)

TO #1 (MAST)

TO #2 (SIDE SHIFT)

TO #7 (SWING)

TO #8 (PANEL)

TO #9 EXTRA

GREEN/YELLOW TO #3 (GROUND)

"TM" PANEL ORANGE)

TO BOOM ASSY

"S" MAST (BLACK) "A" OPEN (BLUE) "RT" SWING (GREEN)

"GD" GROUND (WHITE) "LT" SIDE SHIFT (RED)

Item

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Part No.

Qty.

9103-5220

Ref

9103-5221

Ref

9103-5222

Ref

9103-6107 9020-0290 8867-1008 9020-2361 8882-1004 9002-7987 8850-1406 9020-5533 9104-6051 9002-1552 8863-1301 9002-2043 9002-9938 9000-7393 9104-3196 9103-1465 9020-0774 8850-1112 8856-1113 9002-8662

PCN 910156

1 4 3 1 3 3 3 1 1 1 1 2 2 1 1 1 1 1 4 2

Description Of Part AUXILIARY CONTROLS ASSY (includes items 1 through 21, 23, 24, 25, 26, 38) AUXILIARY FIELD INSTALLATION (includes items 1 through 27 & item 40) AUXILIARY ELECTRIC INSTALLATION (includes items 28 through 37, item 39 and items 41 through 46) AUXILIARY HANDLE WELDMENT BEARING LUBE FITTING, STRAIGHT, 1/4-28 LINKAGE ROD ADJUSTABLE YOKE END SPRING CLEVIS HEX JAM NUT, 3/8-24 BELL CRANK LINKAGE ROD CLEVIS PIN COTTER PIN, 1/16 X 1/2 HOSE ASSY 90 DEGREE BULKHEAD ELBOW TUBE ASSY TUBE ASSY HANDLE INSERT HANDLE GRIP HEAVY HEX JAM NUT, 3/4-10 FLAT WASHER, 3/4 WAVE BEND WASHER

VIEW FROM WIRE INSERTION END

Item

Part No.

Qty.

Description Of Part

21 22 23 24 25

27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43

9103-1464 8832-1015 8866-2107 8692-3006 8866-2008 8859-1207 8866-2022 8859-1207 9103-3239 9103-3387 9103-3425 9002-8956 9002-8958 9002-8978 9040-3396 9002-7187 9002-8968 9103-3391 9103-3394 9103-3417 8203-3993 9103-3168 8688-3071 7736-3191 8832-1039

1 Ref 2 1 1 1 1 1 1 1 1 1 6 1 1 4 1 6 1 1 12" 1 1 1 2

44 45 46

7738-3410 8666-1147 7716-3102

1 AR 4

COVER PANEL SELF-TAPPING SCREW, #6-32 X 1/2 ELBOW, 90 DEGREES (swivel nut) ADAPTER, 3/4 X 5/8 CONNECTOR (includes O-ring) O-RING CONNECTOR (includes O-ring) O-RING CONVERSION KIT 5-BUTTON HANDLE GROMMET CONNECTOR BODY TERMINAL CABLE CLAMP AUXILIARY WIRING HARNESS TY-RAP CONNECTOR INSULATED RING TERMINAL AUXILIARY CONTROL DECAL AUXILIARY CONTROL DECAL LOOM, 5/16" I.D. MAIN CONTROL VALVE 10 AMP CIRCUIT BREAKER CIRCUIT BREAKER BRACKET PAN HD SELF TAPPING SCREW, #10-32 X 1/2" RELAY WIRE, BLACK 16 GAUGE INSULATED FEMALE SPADE

26

13-7

OPTIONAL EQUIPMENT (9103-5101) Pintle Hook Starting Serial No. 0144860S Original Issue 10-90 Revised 1-14-94

Item

1 2 3 PCN 930527-KG

Part No.

Qty.

Description Of Part

9103-5101

Ref

9020-0602 8320-1120 8855-1013

1 4 4

PINTLE HOOK INSTALLATION (includes all items) PINTLE HOOK HEX HD CAPSCREW, 1/2-13 X 1-3/4 LOCKWASHER, 1/2

13-8

OPTIONAL EQUIPMENT Winch Assembly Starting Serial No. 0144860S Original Issue 10-90 Revised 7-14-06

AUXILIARY VIEW OF REAR OF BOOM

LK

13-9

OPTIONAL EQUIPMENT Winch Assembly Starting Serial No. 0144860S Original Issue 10-90 Revised 7-14-06

Item 1 2 3 4 5 6 7 8 9 * 10

* 11

* 12

13 14 15 16 * 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

ER 46361, 49939 - LK

Part No.

Qty.

Description Of Part

9103-5079 1 WINCH ASSY, (includes all items) 9103-3196 Ref WINCH, (see page 13-10 for details) 9020-7882 1 CABLE 9020-1443 1 HOOK & BALL 8820-1069 4 HEX HD CAPSCREW, 1/2-13X2, GR5 8855-1013 4 LOCKWASHER, 1/2 8850-1008 5 HEX NUT, 1/2-13 9103-1077 1 BAR, (not shown) 9102-1009 1 RING, (not shown) 9103-3161 2 FLOW REGULATOR 8866-1113 2 MALE ELBOW, 90 DEGREES, 1/2X 1/2 TUBE, (Before S/N 2005283-01) 8866-2065 2 ELBOW, 90 DEGREES, (includes 8859-1205 o-ring), (S/N 2005283-01 & After) 9116-3139 1 HYDRAULIC COUPLER, FEMALE, (Before S/N 2005283-01) 9140-3413 1 HYDRAULIC COUPLER, FEMALE, (S/N 2005283-01 & After) 9116-3138 1 HYDRAULIC COUPLER, MALE, (Before S/N 2005283-01) 9140-3414 1 HYDRAULIC COUPLER, MALE, (Before S/N 2005283-01) 9103-3230 2 REDUCER 8471-8022 1 HOSE ASSY 8471-7477 1 HOSE ASSY 9104-3126 1 DUST CAP 9104-3125 1 DUST PLUG 8866-1011 1 MALE CONNECTOR,1/4X1/2 TUBE 8866-2106 1 ELBOW-90 DEGREES, (swivel nut) 8471-7252 1 HOSE ASSY 9002-7180 1 90 DEGREE BULKHEAD FITTING 9020-6888 1 HOSE ASSY 9040-3249 1 HOSE TAKE-UP 9020-0313 1 SPRING 9020-7041 1 SPRING RETAINER 9002-8990 1 WIRE ROPE CLIP 8850-1108 1 HEAVY HEX JAM NUT, 1/2-13 9104-3101 1 HOSE TAKE-UP SHEAVE 8866-1065 1 UNION, 1/2 TUBE 8471-6377 1 HOSE ASSY 8866-2240 1 SWIVEL NUT RUN TEE, 1/2 TUBE 9103-5067 1 SOLENOID VALVE ASSY 9103-1163 1 STOP BAR 0510-1441 2 WASHER 8320-1053 2 CAP SCREW

* Revised illustration, items 10, 11, 12 & description on item 17.

13-9

OPTIONAL EQUIPMENT Winch Starting Serial No. 0144860S Original Issue 10-90

13-10

OPTIONAL EQUIPMENT Winch Starting Serial No. 0144860S Original Issue 10-90

Item

Part No.

Qty.

9103-3196 9103-4161

1 1

9103-4162

1

9103-4164

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

9103-4165 9103-4166 9103-4167 9103-4168 9103-4169 9103-4170 9103-4171 9103-4172 9103-4173 9103-4174 9103-4175 9103-4176 9103-4177 9103-4178 9103-4179 9103-4180 9103-4181 9103-4182 9103-4183 9103-4184 9103-4185 9103-4186 9103-4187 9103-4188 9103-4189

4 3 1 1 2 1 6 1 1 1 1 3 3 3 2 1 1 1 1 1 1 1 1 2 1

26 27 28 29 31 32 33 34 36 37 38 39 40

9103-4190 9103-4191 9103-4192 9103-4193 9103-4194 9103-4195 9103-4196

1 1 1 1 6 2 2 2 1 2 5 6 1

9103-4197 8855-1010

Description Of Part WINCH ASSY (includes all items) SEAL REPLACEMENT KIT (includes items 34, 36, 37, 52, 58, 59, 60, 66) HYDRAULIC MOTOR SEAL KIT (includes items 63, 64, 65) PRIMARY PLANET HUB ASSY (includes items 2, 3, 10, 14, 15, 16, 44, 45, 46, 57) BRAKE PLATE PRIMARY PLANET PIN PRIMARY SUNGEAR STOPPER BRAKE SPACER SPRAG CLUTCH ALIGNER BRAKE HUB BRAKE SPRING CABLE DRUM BEARING FLANGE FINAL SUNGEAR FINAL PLANET HUB FINAL PLANET PIN FINAL PLANET GEAR PRIMARY PLANET GEAR NYLON SPACER PRIMARY PLANET HUB CONNECTING TUBE BACKUP WASHER MOTOR ADAPTER PISTON ORIFICE PLUG BRAKE HOUSING END HOUSING TIE BAR HYDRAULIC MOTOR ASSY (includes items 27, 40, 45, 64, 65, 69 through 77) PRIMARY SUNGEAR MOTOR BODY SAFETY VALVE WEDGE CIRCLIP CIRCLIP BALL BEARING OIL SEAL O-RING O-RING DIVIDER PLATE LOCK WASHER, 5/16 HEX SOCKET PIPE PLUG

Item 41 42 43 44 45 46 47 48 49 50 51 52 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78

Part No.

Qty.

9103-4203 8820-1019

1 6 1 6 7 6 6 1 1 1 6

8820-1035 8820-1051

1 6 8

8855-1011 9103-4198 9103-4199 9103-4200 9103-4201 9103-4202

9103-4204 9103-4205

8855-1012 9103-4206

9103-4207 9103-4208 9103-4209 9103-4210 9103-4211 9103-4212 9103-4213 9103-4214 9103-4215 9103-4216 9103-4217

60 1 1 1 1 8 2 1 1 1 1 1 1 4 1 1 1 2 4 2 1 1 2

Description Of Part HEX SOCKET PIPE PLUG LOCK WASHER, 3/8 HEX SOCKET PIPE PLUG CIRCLIP NEEDLE BEARING THRUST WASHER THRUST WASHER SPRAG CLUTCH HEX SOCKET PIPE PLUG CIRCLIP HEX HD CAPSCREW, 5/16-18 X 7/8, GR5 O-RING HEX HD CAPSCREW, 3/8-16 X 1, GR5 HEX HD CAPSCREW, 7/16-14 X 1-1/4, GR5 NEEDLE ROLLER CIRCLIP O-RING O-RING OIL SEAL LOCK WASHER, 7/16 THRUST WASHER NYLATRON RUBBER SPACER SQUARE CUT SEAL RING O-RING THRUST BEARING CIRCLIP HEX HD CAPSCREW THRUST PLATE WEAR PLATE COVER DOWEL PIN WASHER STEEL BALL DRIVE GEAR DRIVEN GEAR CAPLUG NOTE: Items 30, 35, 53 were removed from the assembly and are not illustrated or listed in the parts list.

NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE.

13-10

OPTIONAL EQUIPMENT Outrigger Installation Starting Serial No. 0144860S Original Issue 8-90 Revised 12-7-93

13-11

OPTIONAL EQUIPMENT Outrigger Installation Starting Serial No. 0144860S Original Issue 8-90 Revised 12-7-93

Item

Part No.

Qty.

Description Of Part

Item

Part No.

Qty.

9103-5196

Ref

OUTRIGGER INSTALLATION, (includes all items) OUTRIGGER CYLINDER ASSY, (see page 13-13 for details) ORIFICE CHECK ELBOW, 45 DEGREES, (includes item #4) O-RING HOSE ASSY HOSE ASSY NYLON CLAMP CLAMP SET COVER PLATE HEX HD CAPSCREW TUBE ASSY TUBE ASSY HEX HD CAPSCREW COVER PLATE CLAMP SAFETY PLATE STACKING BOLT TUBE ASSY HEX HD CAPSCREW COVER PLATE CLAMP SET SAFETY CLIP STACK BOLT MAIN CONTROL VALVE ASSY, (see page 10-7 for details) SOCKET HD PIPE PLUG, 3/4 O-RING ELBOW, 90 DEGREES, (includes item #26) HOSE ASSY HOSE ASSY ELBOW, 90 DEGREES, (includes item #31) O-RING

32 33 34 35 36

8320-1053 8866-2036 8859-1205 8471-7473 8866-2060

8 1 1 1 1

37 38 39

8859-1206 8471-7477 8866-2085

1 2 2

40 41

8859-1205

2 Ref

42 43 44

8850-1006 8855-1011 8820-1037

4 4 4

45 46 47

9102-3006 8859-1207 8866-2067

1 1 1

1

Ref

2 3

9103-3201 8866-2085

2 4

4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

8859-1205 8471-7527 8471-7528 9002-7187 7713-3168 7713-3140 7713-3177 9103-3141 9103-3198 7713-3499 7713-3498 9103-3138 9103-3199 9103-3200 9103-3140 7713-3177 7713-3140 7713-3168 7713-3390 7713-3389

4 2 2 4 2 2 2 1 1 2 1 2 1 2 2 2 2 4 2 2 Ref

25 26 27

8871-1284 8859-1209 8866-2061

1 1 1

28 29 30

8471-7474 8471-7479 8866-2065

1 2 2

31

8859-1205

2

48

Ref

49 50 51 52

9103-6032 9103-1141 8852-1206 8320-1073

2 4 6 6

53 54 55 56 57

9104-6110 9104-6111 9103-1140 8867-1001 9103-6041 8820-1040

1 1 2 8 2 6

58 59 60

8855-1011 9103-1163 0510-1441

6 1 2

Description Of Part HEX HD CAPSCREW, 1-8X3, GR8 CONNECTOR, (includes item #34) O-RING HOSE ASSY ELBOW, 90 DEGREES, (includes item #37) O-RING HOSE ASSY ELBOW, 90 DEGREES, (includes item #40) O-RING OUTRIGGER VALVE ASSY, (see page 13-12 for details) HEX NUT, 3/8-16 LOCKWASHER, 3/8 HEX HD CAPSCREW, 3/8-16X1-1/2, GR5 STABILIZER DECAL O-RING ELBOW, 90 DEGREES, (includes item #46) DUAL P.O. CHECK VALVE, (see page 13-14 for details) OUTRIGGER SHOE SHOE PIN HEX LOCKNUT, 3/8-16 HEX HD CAPSCREW, 3/8-16X2-1/4, GR5 R.H. OUTRIGGER BRACKET L.H. OUTRIGGER BRACKET ARM PIN LUBE FITTING, STRAIGHT, 1/8 ARM WELDMENT HEX HD CAPSCREW, 3/8-16X2-1/4, GR5 LOCKWASHER, 3/8 STOP BAR WASHER

13-11

OPTIONAL EQUIPMENT Outrigger Valve Assembly Starting Serial No. 0144860S Original Issue 10-90

Item

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

23 24

Part No.

Qty.

9103-5090

1

9103-3144

1

9103-4124

1

9103-4125

2

9103-4126

2

9103-4127 9103-4128 9103-4129

9103-4130 9103-4131

9103-4132 9103-4133

2 1 4 2 1 1 1 1 1 2 1 1 2 1 1 1 1 2 2 2 2 1

1 1

Description Of Part OUTRIGGER CONTROL VALVE ASSY (includes all items) OUTRIGGER CONTROL VALVE ASSY (includes items 1 through 32) TIE ROD KIT (includes items 1 through 4) HANDLE ASSY (includes items 6 through 17) SPOOL SECTION ASSY (includes items 18 through 30) SPECIAL NUT TIE ROD SPECIAL NUT TIE ROD OUTLET SECTION BOOT KNOB HANDLE PIVOT BOLT FLAT WASHER HANDLE BRACKET HEX NUT SOCKET HD CAPSCREW PIN LINK RETAINER ROLL PIN ROUND HD MACHINE SCREW SEAL PLATE WIPER O-RING HOUSING & SPOOL ASSY (NOT SOLD SEPARATELY, ORDER P/N 9103-4126) O-RING SPRING

Item

Part No.

Qty.

Description Of Part

25 26 27 28 29 30 31

9103-4134

1 2 1 1 1 2 1

O-RING SPRING SEAT SPRING SPOOL END SPOOL CAP SOCKET HD CAPSCREW INLET HOUSING ASSY (includes item #32) O-RING ELBOW, 90 DEGREES (includes item #34) O-RING ELBOW, 45 DEGREES (includes item #36) O-RING CONNECTOR (includes item #36) ELBOW, 90 DEGREES (includes item #36) ELBOW, 90 DEGREES (includes item #40) O-RING

9103-4135

32 33

9103-4132 8866-2060

1 1

34 35

8859-1206 8866-2085

1 1

36 37 38

8859-1205 8866-2036 8866-2065

4 1 2

39

8866-2067

1

40

8859-1207

1

NOTE: QUANTITIES ARE SHOWN FOR ONE HANDLE ASSY AND ONE SPOOL SECTION ASSY. NOTE: WHEN REPLACING A SPOOL SECTION, REMOVE SCREWS (18) AND REPLACE WITH SCREWS (13) TO SECURE THE BRACKET. NOTE: ONLY PART NUMBERED PARTS ARE AVAILABLE FOR SERVICE REPLACEMENT.

13-12

OPTIONAL EQUIPMENT (9103-3127) Outrigger Cylinder NOTE: THIS COMPLETE OUTRIGGER CYLINDER ASSY IS NO LONGER AVAILABLE. IF A COMPLETE OUTRIGGER CYLINDER IS NEEDED, ORDER 9114-3048.

Item

Part No.

Qty.

9103-3127

2

9104-4065

1

1 2 3

9104-4066

2 1 1

4

9104-4067

1

9104-4068 9104-4069 9104-4070

1 1 2 1 2 1

9002-2280 9104-4071 9104-4072 9104-4073

1 1 1 1 1 2 1

5 6 7 8 9 10

11 12 13 14 15 16 17

Starting Serial No. 0144860J Original Issue 10-90 Revised 6-22-01

Description Of Part OUTRIGGER CYLINDER ASSY, (includes all items) SEAL KIT, (includes items 1, 2, 5, 6, 7, 11, 12, 13 &14) BACKUP RING O-RING PISTON ASSY, (includes items 5, 6 & 7; lubricate and torque to 1,450-1,550 ft.lbs.)

SET SCREW, (lubricate and torque to 12-14 ft.lbs.)

O-RING PISTON SEAL WEAR RING BARREL ASSY, (includes item 9) BUSHING ROD BEARING ASSY, (includes items 11 through 14; lubricate and torque to 250-300 ft. lbs.)

O-RING BACKUP RING ROD SEAL WIPER PISTON ROD ASSY, (includes item 16) BUSHING HEX HD SELF-TAPPING SCREW NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE.

PCN 000060-AK

* Added note to top of page; revised Starting Serial No.

13-13

OPTIONAL EQUIPMENT (9104-3305) Outrigger Cylinder Starting Serial No. 0244184S Original Issue 6-01 NOTE: THIS COMPLETE OUTRIGGER CYLINDER ASSY IS NO LONGER AVAILABLE. IF A COMPLETE OUTRIGGER CYLINDER IS NEEDED, ORDER 9114-3048.

Item

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Part No.

Qty.

Description Of Part

9104-3305

2

9103-4278

1

9104-4316 9104-4371 8867-1018 9103-4280

1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1

OUTRIGGER CYLINDER ASSY, (includes all items) SEAL KIT, (includes items 5, 6, 7, 8, 10, 11, 13, & 14) TUBE ASSY BUSHING LUBE FITTING, 45 DEGREES, 1/8 LOCK NUT, (torque to 1100 ft.lbs.)

WEAR RING SEAL O-RING O-RING PISTON BACK-UP RING O-RING GLAND SEAL WIPER ROD ASSY BUSHING LUBE FITTING, STRAIGHT 1/4-28

9103-4281

9103-4282

9104-4317 9104-4371 8867-1033

NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE.

AK

13-13

OPTIONAL EQUIPMENT (9114-3048) Outrigger Cylinder FOR SERVICE ONLY Original Issue 6-01

IOWA

Item

Part No.

Qty.

Description Of Part

Item

9114-3048

2

9114-4004

1

1 2 3

9115-4002 8867-1001 8320-1073

2 2 2

4 5 6 7 8 9 10

9103-1141 8852-1206 9115-4003 9114-4017 9103-4153

2 2 1 1 1 2 1

OUTRIGGER CYLINDER, (includes items 1, 2, and 6 thru 20) SEAL KIT, (includes items 9, 10, 11, 12, 14, 15, 17, 18 & 19) BUSHING GREASE FITTING HEX HD CAPSCREW, 3/8-16X4-1/2, GR5 SHOE PIN HEX LOCKNUT, 3/8-16, (nylok) CASE ASSY CAPSCREW, #8-32X.375 LOCKNUT WEAR RING PISTON SEAL

11 12 13 14 15 16 17 18 19 20

AK

Part No.

9103-4139

9114-4024

9115-4004

Qty. 1 1 1 1 1 1 1 1 1 1

Description Of Part O-RING O-RING PISTON O-RING BACK-UP RING CYLINDER HEAD STEP SEAL U-CUP WIPER ROD ASSY

NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE.

13-13

OPTIONAL EQUIPMENT Dual P.O. Check Valve Starting Serial No. 0144860S Original Issue 10-90

Item

Part No.

Qty.

Description Of Part

Item

Part No.

Qty.

1 3 1 1 1 1 1 1 1 1

DUAL P.O. CHECK VALVE ASSY (includes all items except 2 and 20) CHECK CARTRIDGE ASSY (includes items 1, 3 through 8) CHECK CARTRIDGE ASSY W/ THERMAL RELIEF (includes items 12 through 19) PLUG LOCKWASHER, 3/8 SPRING BALL CARTRIDGE BODY O-RING O-RING BACKUP RING PISTON BODY

11 12 13 14 15 16 17 18 19 20

9103-4118 9103-4115 9103-4114 9103-4112 9103-4113 9103-4119 9103-4120 9103-4109 9103-4121 8820-1040

2 1 1 1 1 1 1 1 1 3

21

8855-1011

3

9104-3258 9104-4304 9103-4107

1 2 3 4 5 6 7 8 9 10

9104-4308 8855-1011 9104-4309 9103-4111 9103-4112 9104-4305 9104-4306 9104-4307 9103-4116 9103-4117

Description Of Part O-RING BACKUP RING O-RING CARTRIDGE BODY O-RING THERMAL RELIEF ASSY SPRING O-RING PLUG HEX HD CAPSCREW, 3/8-16 X 2-1/4, GR5 LOCKWASHER, 3/8 NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE.

13-14

OPTIONAL EQUIPMENT Stabilizer Cylinder Starting Serial No. 0144860S Original Issue 10-90

Item

1 2 3 4 5 6 7 8 9 10 11 12 13 14

Part No.

Qty.

Description Of Part

9104-3303

1

9104-4330

1

9104-4334 9103-4286

1 1 1 1 1 1 1 1 1 1 1 1 1 1

STABILIZER CYLINDER ASSY (includes all items) SEAL KIT (includes items 3, 4, 5, 6, 8, 10, 11) TUBE ASSY LOCKNUT (torque to 590 ft. lbs.)

WEAR RING SEAL O-RING O-RING PISTON O-RING GLAND SEAL WIPER ROD ASSY BUSHING LUBE FITTING, STRAIGHT, 1/4-28

9104-4331 9104-4332

9104-4333 9104-4353 8867-1033

NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE.

13-15

OPTIONAL EQUIPMENT (9108-5058) 48" Slope Piler Carriage Original Issue 12-91 Revised 6-20-06

Item

Part No.

*

9108-5058

*

9103-3459 9108-6121 9108-6122

1 2 3 4 *5 *6 *7 8 9 *10 11 *12

9108-3248 3423263 9020-4007 9103-3186 9108-1577 9108-1594 9020-5870 9103-1236 8820-1535

*13

8820-1534 9108-1313 8820-1065 8855-1013 8852-1016 8867-1022 8856-1109 8850-1016 0510-1441 9108-1622 8471-6434 8366-1316

14 15 16 17 *18 19 20 21 22 23 24

Qty.

Description Of Part

Ref 48" SLOPE PILER CARRIAGE, (includes all items) 1 CAPACITY DECAL, (not shown) 1 CARRIAGE WELDMENT 1 ADAPTER WELDMENT Ref SWAY CYLINDER, (see page 13-17 for details) 1 BUSHING 2 PIN 1 TUBE 2 BEARING PAD 1 TAP BOLT 1 THRUST WASHER AR SHIM 2 SPACER 4 HEX HD CAPSCREW, 3/8-24X1-1/4, GR5 4 HEX HD CAPSCREW, 3/8-24X1, GR5 3 KEEPER PLATE 6 HEX HD CAPSCREW, 1/2-13X1, GR5 6 LOCKWASHER, 1/2 1 HEX LOCKNUT, 1-8 2 LUBE FITTING, 90 DEGREES, 1/8 4 FLAT WASHER, 3/8 1 HEX NUT, 1-8 1 WASHER, 1-1/16 1 PIN 2 HOSE ASSY 2 CONNECTOR

ER 46361, 48269, 49530, 49939, 50170 LK

Item

*25

Part No.

Qty.

8866-1010

2

Description Of Part

28 29 30 31 *32 33

8834-1022 9015-3001 9104-3125 9104-3126 8688-3469

34

8820-1040

35

8855-1011 9045-1058 9020-0003 8820-1105 8852-1310 8452-1062 7714-3015

CONNECTOR, (Before S/N 2005283-01) 2 CONNECTOR, (S/N 2005283-01 & After) 1 MALE QUICK DISCONNECT, (Before S/N 2005283-01) 1 MALE QUICK DISCONNECT, (S/N 2005283-01 & After) 1 FEMALE QUICK DISCONNECT, (Before S/N 2005283-01) 1 FEMALE QUICK DISCONNECT, (S/N 2005283-01 & After) 4 DRIVE SCREW, #10X3/8 1 SERIAL NUMBER PLATE 1 DUST PLUG 1 DUST CAP 2 ADAPTER Ref DUAL P.O. CHECK VALVE, (see page 13-18 for details) 3 HEX HD CAPSCREW, 3/8-16X2-1/4, GR5 3 LOCKWASHER, 3/8 1 FORK PIN 2 COLLAR 2 HEX HD CAPSCREW, 5/8-11X4, GR5 2 LOCKNUT, 5/8-11 1 SUPPORT CLAMP 1 WHIZ-LOK NUT, 3/8-16

* Revised illustration & parts list.

13-16

8866-2018

*26

9116-3138 9140-3414

*27

9116-3139 9140-3413

*36 *37 *38 *39 *40 *41

OPTIONAL EQUIPMENT (9108-3286) Sway Cylinder Original Issue 12-91

Item

Part No.

Qty.

9108-3286

1

9108-4189 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 PCN L-9364

9108-4185 8867-1033 9108-4176 9108-4184 9108-4219 9108-4220 9108-4221 9108-4222 9108-4186 9108-4223 9108-4224 9108-4188 9108-4225 9108-4226 9108-4187

Description Of Part

SWAY CYLINDER ASSY (includes all items) Ref SEAL KIT (includes items 5, 6, 7, 8, 10, 11, 13, 14) 1 TUBE ASSY 2 LUBE FITTING, STRAIGHT, 1/4-28 2 BUSHING 1 NUT 1 WEAR RING 1 SEAL 1 O-RING 1 O-RING 1 PISTON 1 BACKUP RING 1 O-RING 1 GLAND 1 SEAL 1 WIPER 1 ROD ASSY

13-17

OPTIONAL EQUIPMENT (9108-3471) Sway Cylinder Original Issue 6-06 Revised 6-27-07

Item

Part No.

Qty.

9108-3471

1

9108-4308

*1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

9140-4352 9114-4128 9112-4083 9114-4017 9103-4156

9112-4084

9112-4085

9112-4086

Description Of Part

SWAY CYLINDER ASSY, (includes all items) Ref SEAL KIT, (includes items 6 thru 9, 11, 12 & 14 thru 16)) 2 BUSHING 2 GREASE FITTING 1 CASE ASSY 1 CAPSCREW, #8X32X.375 1 LOCKNUT, (lubricate & torque to 350-400 ft.lbs.)

2 WEAR RING 1 PISTON SEAL 1 O-RING 1 O-RING 1 PISTON 1 O-RING 1 BACK-UP RING 1 CYLINDER HEAD 1 STEP SEAL 1 U-CUP 1 WIPER 1 ROD ASSY NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE

JM

* Revised part number on item 1.

13-17

OPTIONAL EQUIPMENT (9108-3286) Dual P.O. Check Valve Original Issue 12-91

Item

Part No.

Qty.

Description Of Part

9108-3262

1

9104-4002

DUAL P.O. CHECK VALVE ASSY (includes all items) SEAL KIT (includes items 3 and 4) BODY CHECK VALVE (includes items 3 and 4) O-RING O-RING

1 2

7713-3248

Ref 1 2

3 4

9108-4227 9108-4228

2 2

NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE. PCN L-9364

13-18

OPTIONAL EQUIPMENT (9103-5018) Auxiliary Hydraulics Original Issue 7-92 Revised 7-14-06

A

A INSIDE HOSE R/UP

OUTSIDE HOSE L/DN

R/UP

L/DN

VIEW A-A (LOOKING AT UNDERSIDE OF BOOM HEAD)

TILT CYLINDER HOSES

AUX HYD HOSES AUX VIEW A-A

LK

13-19

OPTIONAL EQUIPMENT (9103-5018) Auxiliary Hydraulics Original Issue 7-92 Revised 7-14-06

Item

Part No.

Qty.

9103-5018

1

1 2 3 4

9103-3186 9103-1236 9105-1390 8820-1532

4 4 2 8

5 6 7 8 9 10 11 12 13

8856-1109 9040-3249 9002-7180 9020-0313 9020-7041 8850-1008 8850-1108 8471-8025 9104-3321

8 2 2 2 2 2 2 2 2

8866-1085

2

9116-3138

1

9140-3414

1

15

8871-2304

2

16 17

9108-3335 9104-3125 9116-3139

2 1 1

9140-3413

1

9104-3126 9020-6200 9020-5870 1440-2248 9020-7463 9020-6194 9020-6196 9020-6888 9103-1069 9104-3100

1 10" 2 AR 10 14" 18" 2 1 1

14

18 19 20 21 22 23 24 25 26 27

ER 46361, 49939 - LK

Description Of Part AUXILIARY HYDRAULICS ASSY, (includes all items) BEARING PAD SHIM SHIM HEX HD CAPSCREW, 3/8-24 X 3/4, GR5 FLAT WASHER, 3/8 HOSE TAKE-UP WELDMENT 90 DEGREE BULKHEAD FITTING SPRING SPRING RETAINER HEX NUT, 1/2-13 HEAVY HEX JAM NUT, 1/2-13 HOSE ASSY BULKHEAD UNION, (Before S/N 2005283-01) BULKHEAD UNION, 3/4-16X1/2 TUBE, (S/N 2005283-01 & After) MALE HYDRAULIC COUPLER, (Before S/N 2005283-01) MALE HYDRAULIC COUPLER, (S/N 2005283-01 & After) PIPE BUSHING, 1/2 X 3/8, (Before S/N 2005283-01) ADAPTER, (S/N 2005283-01 & After) DUST PLUG FEMALE HYDRAULIC COUPLER, (Before S/N 2005283-01) FEMALE HYDRAULIC COUPLER, (S/N 2005283-01 & After) DUST CAP TRIM-LOK SHIM 3M ADHESIVE CUSHION CLAMP TRIM-LOK TRIM-LOK HOSE ASSY SPACER SHEAVE

* Revised illustration & parts list.

13-19

OPTIONAL EQUIPMENT (9103-5266) Tilt on Joystick Original Issue 11-93

Item

Part No.

Qty.

12

9103-5266 8866-1306 8471-8323 8866-2035 8859-1204 8866-2105 7713-3196 9130-3038 8820-1009 8856-1107 8855-1009 8850-1004 8866-2005 8859-1204 8866-2064

Ref 1 1 1 1 2 1 1 2 2 2 2 2 2 2

13 14 15 16

8859-1204 9108-5071 9020-7719 8866-2239 7713-3447

2 1 2 1 1

1 2 3 4 5 6 7 8 9 10 11

Description Of Part TILT ON JOYSTICK (includes all items) UNION TEE, 1/2 TUBE HOSE ASSY CONNECTOR (includes O-ring) O-RING ELBOW, 90 DEGREES (swivel nut) HOSE ASSY FOUR-WAY SOLENOID VALVE HEX HD CAPSCREW, 1/4-20 X 2, GR5 FLAT WASHER, 1/4 LOCKWASHER, 1/4 HEX NUT, 1/4-20 CONNECTOR (includes O-ring) O-RING ELBOW, 90 DEGREES (includes Oring) O-RING ORIFICE FITTING JUMPER WIRE SWIVEL NUT RUN TEE, 3/8 TUBE HOSE ASSY

Item

Part No.

Qty.

17 18 19 20 21

8471-7956 9103-3488 9103-3487 9103-3483

1 2 2 1 Ref

22 23 24 25 26 27 28 29 30

9130-3041 9104-3431 8698-3188 8668-3480 7716-3102

Description Of Part

HOSE ASSY ORIFICE PLATE CHECK VALVE PLATE ACTUATOR ASSY KIT MAIN CONTROL VALVE (see page 107 for details) Ref JOYSTICK ASSY (see page 10-26 for details) 1 BOOM CONTROL DECAL 1 SWAY CONTROL PLATE 1 EYELET, #10 X 16-14 3 BUTT CONNECTOR, 16-14 31" 14 GAUGE WIRE, WHITE 2 FEMALE BLADE, 16-14 31" 14 GAUGE WIRE, BLACK 62" 14 GAUGE WIRE, RED NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE.

13-20

OPTIONAL EQUIPMENT (9103-5261) Cab Enclosure Original Issue 11-93 Revised 2-18-94

TOP VIEW

HEATER

FAN

WIPER MOTOR

SECTION A-A

13-21

OPTIONAL EQUIPMENT (9103-5261) Cab Enclosure Original Issue 11-93 Revised 2-18-94

Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

Part No.

Qty.

9103-5261 9103-6119

Ref 1 11' 1

9002-7315 9002-7319 9020-0506 8850-1613 8855-4917 8698-3188 9020-3376 8668-3480 9103-1486 9108-1599 7738-3744 9020-6134 9103-1494 9103-1490 9103-1521 8820-1005 9104-3429 9100-3053 7714-3004 7714-3006 9104-3437

24' 13 35 1 2 2 2 1 3 1 1 1 2 2 1 2 4 1 1 4 4 1 1

27 28 29 30 31

9103-1507 1440-3190 9020-5888 8830-1309

1 AR 7' 1 4

32

8852-1304

4

Description Of Part CAB ENCLOSURE (includes all items) TOP WINDOW FRAME WEATHER STRIP TOP WINDOW (see page 2-6 for details) WEATHER STRIP SELF-TAPPING SCREW SELF-TAPPING SCREW CIRCUIT BREAKER, 30 AMP HEX NUT, 10-32 LOCKWASHER, #10 TERMINAL FUSE HOLDER CRIMP-ON CONNECTOR JUMPER WIRE JUMPER WIRE HEATER SWITCH JUMPER WIRE JUMPER WIRE JUMPER WIRE HEATER MOUNTING BRACKET HEX HD CAPSCREW, 1/4-20 X 1, GR5 HEATER HEATER DECAL WHIZ-LOK SCREW, 5/16-18 X 1-1/4 WHIZ-LOK NUT, 5/16-18 SLIDING DOOR WINDOW LEFT SIDE WINDOW (see page 2-6 for details) LEFT SIDE WINDOW FRAME VULKEM CAULK WEATHER STRIP PLUNGER SOCKET FLAT HD MACHINE SCREW, 1/4-20 X 3/4 HEX LOCKNUT, 1/4-20

Item

Part No.

Qty.

Description Of Part

33 34 35 36 37 38

9020-6169 8668-3193 9020-6170 9020-5886 9020-3627 8820-1031

1 4 1 1 1 1

39 40 41 42 43 44 45 46 47

9020-3840 8832-1039 9002-7214 9103-1530 1440-3190 9103-3464 9103-3465 9020-6023 8820-1003

1 2 2 1 AR 1 1 1 1

48 49 50 51

8850-1004 9020-0680 8832-1015 9108-3376

1 1 4 1

HEATER HOSE HOSE CLAMP HEATER HOSE DOOR HOLD PLUNGER HANDLE HEX HD CAPSCREW, 3/8-16 X 1/2, GR5 PULL HANDLE SELF-TAPPING SCREW BUTTON GROMMET FRONT WINDOW FRAME VULKEM CAULK WIPER ARM WIPER BLADE WIPER MOTOR HEX HD CAPSCREW, 1/4-20 X 3/4, GR5 HEX NUT, 1/4-20 DEFROSTER FAN SELF-TAPPING SCREW EMERGENCY EXIT DECAL (located on corner post next to emergency release cord) CHANNEL MOULDING RELEASE FILLER STRIP FRONT WINDOW (see page 2-6 for details) HEX HD CAPSCREW, 3/8-16 X 2, GR5 HEX NUT, 3/8-16 DOOR DOOR POST

52 53 54

10' 10' 1

55

8820-1039

4

56 57 58

8850-1006 9080-1238 9040-3082

4 1 1

NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE.

13-21

OPTIONAL EQUIPMENT (9104-5129) Steer Axle Advantage Kit FOR SERVICE ONLY Original Issue 3-96 Revised 1-12-99

1

NOTE #1: CUSTOMER TO USE EXISTING WHEEL HUBS & HARDWARE, DRIVE MOTORS, DRIVE MOTOR TUBE ASSEMBLIES, AND DRAIN LINE HOSES OR ORDER SEPARATELY IF REPLACEMENT IS REQUIRED.

2 21

3

22

4

20 19

12

NOTE #2: CYLINDER BASE END MUST BE FREE TO ROTATE. SHIM STEER CYLINDER BASE END AS REQUIRED TO MAINTAIN A TOTAL MAX. GAP OF 1/16".

7 18 27 26 19

8 9 17

23 24

5

NOTE #3: SHIM BOTTOM KNUCKLES AS REQUIRED TO MAINTAIN NO MORE THAN 1/32" MOVEMENT. SHIM TOP KNUCKLES AS REQUIRED TO MAINTAIN NO MORE THAN 1/16" GAP. MUST HAVE A MINIMUM OF ONE SHIM.

25

28

6

UPPER

29 30 31 32

15

NOTE #4: ITEM 55 TO BE USED WITH FAIRFIELD HUBS ONLY.

16

43

7

8

LOWER

9

44 37

15 14

LEFT SIDE

10 12 11

42

13

39 40

ENLARGED VIEW

41 45 46

UPPER

47

53 36

35

37

56

38

54 55

49 50

48

15 LOWER

34

51

61

RIGHT SIDE

58

57 52

20 33

60 63

PCN 971053, 971316, 980730 - JH

62

59

FRONT OF MACHINE

* Revised illistration and parts list, also added note #4.

13-22

OPTIONAL EQUIPMENT (9104-5129) Steer Axle Advantage Kit FOR SERVICE ONLY Original Issue 3-96 Revised 1-12-99

NOTE #1: CUSTOMER TO USE EXISTING WHEEL HUBS & HARDWARE, DRIVE MOTORS, DRIVE MOTOR TUBE ASSEMBLIES, AND DRAIN LINE HOSES OR ORDER SEPARATELY IF REPLACEMENT IS REQUIRED. NOTE #2: CYLINDER BASE END MUST BE FREE TO ROTATE. SHIM STEER CYLINDER BASE END AS REQUIRED TO MAINTAIN A TOTAL MAX. GAP OF 1/16".

NOTE #3: SHIM BOTTOM KNUCKLES AS REQUIRED TO MAINTAIN NO MORE THAN 1/32" MOVEMENT. SHIM TOP KNUCKLES AS REQUIRED TO MAINTAIN NO MORE THAN 1/16" GAP. MUST HAVE A MINIMUM OF ONE SHIM. NOTE #4: ITEM 55 TO BE USED WITH FAIRFIELD HUBS ONLY.

Item

Part No.

Qty.

9104-5129

Ref

9103-5240

1

9104-5152

Ref

1

8852-1312

2

2 3

9108-1415 9104-1481

2 2

4 5 6 7 8 9 10 11 12 13 14 15

9112-1239 9104-1439 8852-1306 9112-1240 9112-3030 8859-1032 9112-3027 9112-3029 8859-1104 9112-1091 9104-1733 9104-6126

2 2 2 4 4 4 2 2 4 2 AR 1

16 17 18 19 20 21 22 23 24

8692-1268 9112-3028 9108-1693 8858-1323 8867-1022 9104-1732 9104-1438 8859-1019 9104-1459 8850-1416

2 2 2 4 4 AR AR 2 2 2

25

8320-1140

2

26 27 28 29 30

9103-3444 9103-3445 9114-1424 9104-1596 9104-1449

2 2 2 AR AR

Description Of Part STEER AXLE ADVANTAGE KIT (includes all items except 33, 50 & 51) STEERING KNUCKLE KIT (includes items 2,4, 7 thru 14, 16 thru 22, 28 thru 32, 45, 53, 57 & 58 - one kit does both sides) STEERING CYLINDER PIN KIT (includes one each of items 1, 2, 3, 12 & 21 thru 24 - one kit needed for each side) HEX LOCKNUT, 3/4-10 (torque to 160-175 ft.lbs.)

DIRT SHIELD STEERING CYLINDER PIN (knuckle end) BUSHING TIE ROD PIN LOCKNUT, 3/8-16 BUSHING BACK-UP RING O-RING BUSHING (lower) O-RING O-RING THRUST BUSHING SHIM REAR AXLE WELDMENT (includes items 10, 17, 60 & 61) LIP SEAL BUSHING (upper) UPPER KING PIN RETAINING RING LUBE FITTING, 30 DEGREES, 1/8 SPACER SPACER O-RING WASHER HEX JAM NUT,1-14 (torque to 225-250 ft. lbs.)

HEX HD CAPSCREW, 3/8-16X2-3/4, GR8 STREET ELBOW LUBE FITTING LOWER KING PIN SHIM (20 gauge thick, see note #3) SHIM (.060 thick, see note #3)

PCN 971053, 971316, 980730 - JH

Item

Part No.

Qty.

31 32 33 34 35 36 37 38

9104-1450 9104-1451 9112-0004 8867-1008 8850-1006 8855-1011 8320-1144

AR AR 2 1 2 2 6 2

39

9108-1695

2

40 41 42

8871-1280 9104-1598

2 AR 2

43

9108-1523 9108-1522 8820-1035 8821-1121

1 1 4 2

9112-0003 9104-3247 8867-1001 9104-1731

1 2 2 16 12

44 45 46 47 48 49 50 51

12

52 53 54

9116-6063 8852-1208 9104-3222

1 2 2

55

9104-3494

2

56 57 58

9020-1918 8855-1153 8821-2321

AR 2 2

59 60 61 62

2460-1570 9112-3031 9104-1489 8821-2321

2 2 2 2

63

8850-1110

2

Description Of Part SHIM (.0478 thick, see note #3) SHIM (.106 thick, see note #3) DRIVE HUB (use existing hubs ) R.H. STEERING KNUCKLE LUBE FITTING, STRAIGHT, 1/4-28 HEX NUT, 3/8-16 LOCKWASHER, 3/8 HEX HD CAPSCREW, 3/8-16X5-3/4, GR5 STEERING CYLINDER PIVOT PIN (axle end) HEX SOCKET PIPE PLUG, 1/8 SHIM (see note #2) STEERING CYLINDER ASSY (see page 13-23 for details) L.H. TUBE SUPPORT R.H. TUBE SUPPORT HEX HD CAPSCREW, 3/8-16X1, GR5 SOCKET HD CAPSCREW, 1/2-13X6-1/2, GR8 L.H. STEERING KNUCKLE SELF-ALIGNING BUSHING LUBE FITTING, STRAIGHT, 1/8 SPACER HARDENED WASHER, 3/4 (use existing hardware) HEX HD CAPSCREW, 3/4-10X2 (use existing hardware) TIE ROD (includes item 47) HEX LOCKNUT, 1/2 12 PT. SCREW, 3/4-10X2, GR8 (lubricate & torque to 270-290 ft. lbs.) (see note #4) 12PT. SCREW, 5/8-1X2-1/4, GR8 (torque to 200 ft. lbs.) (see note #4) SHIM (10 gauge thick, see note #2) LOCKWASHER, 5/8 SLOT HD CAPSCREW, 5/8-11X3-3/4,GR8 LIP SEAL BUSHING BUSHING SOCKET HD CAPSCREW, 5/8-11X3-3/4, GR8 HEAVY HEX JAM NUT, 5/8-11

* Revised illistration and parts list, also added note #4.

13-22

OPTIONAL EQUIPMENT (9103-3499) Steering Cylinder Steer Axle Advantage Kit (Only) FOR SERVICE ONLY Original Issue 1-99

1 19 NOTE: FOR STEER AXLE ADVANTAGE KIT ONLY SEE PAGE 13-22 FOR DETAILS.

2 3

4

18

5 3 1

17 6

16

7 15 14 13 12

11

10 8 Item

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Part No.

Qty.

9103-3499

1

9114-4006

1

9114-4040

1 1 2 1 1 1 1 1 1 1 1 1

9112-4096 9114-4267 9114-4125

1 1 1 1 1 1 1

9114-4038

9114-4039 9114-4128 9114-4042 9114-4041

10

Description Of Part STEERING CYLINDER ASSY (includes all items) SEAL KIT (includes items 3, 4, 5, 7, 11, 13 thru 16) CASE ASSY LOCKNUT (torque to 400-425 ft. lbs.)

WEAR RING PISTON SEAL O-RING PISTON O-RING LUBE FITTING BUSHING ROD ASSY WIPER CYLINDER HEAD (torque to 100-400 ft. lbs.)

U-CUP STEP SEAL BACK-UP RING O-RING SELF TAPPING SCREW BUSHING LUBE FITTING

9

NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE. JH

13-23

OPTIONAL EQUIPMENT (9114-5136) Rear Axle Rework Kit FOR SERVICE ONLY Original Issue 6-99 Revised 5-31-05

FRONT OF MACHINE

Item

JD

Part No.

Qty.

Description Of Part

9114-5136

1

1 2 3

9112-3028 9114-5134

1 2 1

4 5

9114-6111 8821-1117

1 2

6 7 8 9

8855-1109 8852-1208 8858-1323 8821-1121

2 2 4 2

10 11 12 13 14 15 16

9112-3030 8859-1032 8692-1268 9112-3029 9114-1424 8855-1153 8821-2321

4 2 2 2 2 2 2

17

9114-5135

1

18 19 20

9114-6112 9108-1693 9112-3027

1 2 2

REAR AXLE REWORK KIT, (includes all items) REAR AXLE WELDMENT BUSHING LUG REWORK ASSY, (includes items 2 & 4) LUG WELD SOCKET HEAD CAPSCREW, 1/2-13x4-1/2, GR8 LOCKWASHER, 1/2 HEX LOCKNUT, 1/2 RETAINING RING SOCKET HEAD CAPSCREW, 1/2-13X6-1/2, GR8 BACK-UP RING O-RING LIP SEAL O-RING LOWER KING PIN LOCKWASHER, 5/8 SOCKET HEAD CAPSCREW, 5/8-11x3-3/4, GR8 LUG REWORK ASSY, (includes items 2 & 18) LUG WELD UPPER KING PIN BUSHING

* Revised illistration.

13-24

HYDRAULIC COMPONENTS Hydraulic Controller Starting Serial No. 0144860S Original Issue 8-99

Item

KG

Part No.

Qty.

Description Of Part

9104-3064

1

9900-7524

4

1 2 3 4 5 6

9104-4131 9104-4132 9104-4133 9104-4134 9104-4135 9104-4136

1 1 1 1 1 1

7

9104-4474

1

8

9104-4525

1

HYDRAULIC CONTROLLER ASSY (includes all items) PLUNGER SEAL KIT (includes one each of the following; u-cup, o-ring seal, retainer & o-ring) HYDRAULIC CONTROLLER RETAINING RING WASHER BOOT RETAINER HANDLE ASSY (includes knob, handle rod & hex jam nut)(lubricate & tighten jam nut to 12-15 ft.lbs.)

BALL ASSY (includes ball pivot race, ball pivot, cam plate, handle adapter and top mounting plate) KNOB

13-25

OPTIONAL EQUIPMENT (9103-5253) Work Light Package

GREEN WIRE IS FOR BACKUP ALARM, RED WIRE IS FOR STOP LIGHT & BLACK WIRE IS FOR TAIL LIGHT.

26 27 28 29 30 31 32

Starting Serial No. 0144860S Original Issue 10-00

33 34 NOTE: ATTACH GROUND WIRE TO SERIES/PARALLEL VALVE MOUNTING BOLT.

22

2 3 4 10 11

1

24 25

1

17

2 4 8 9 10 11 20 21

23

1

13 14 15 16

17

FUEL

AMPS

0IL

TEMP

TRANS TEMP

7

HOURMETER

1

5 6 12 19

1 19

1

TO RELAY

ACC

T BA ST IG N

TO CIRCUIT BREAKER

AC C

BAT

18

IG

N

IGNITION SWITCH

TO LIGHTS ON CAB AND STOP LIGHT ON COUNTERWEIGHT

17

TO CAB DOME LIGHT

SVC

13-26

OPTIONAL EQUIPMENT (9103-5253) Work Light Package Starting Serial No. 0144860S Original Issue 10-00 TO BACK-UP LIGHT

11 41

I

A

S

S

N.O. RELAY

AMMETER 85

87

87A

(#10)

6 AMP. CIRCUIT BREAKER

TO AMMETER

19 46

30

86

14

BUSS BAR 20 AMP. CIRCUIT BREAKER

16 16 86

N.O. RELAY 85

TRANS TEMP GAUGE LIGHT

WORK LIGHT

OIL GAUGE LIGHT

WORK LIGHT

(#16)

WORK LIGHT

STOP LIGHT SWITCH

GA

GA GA

GA

3A

(#16)

(#14)

87A

(#16)

87

(#16)

(#16) FUEL GAUGE LIGHT

(#16)

16

30

WORK LIGHT SWITCH

AMMETER LIGHT

10 AMP. CIRCUIT BREAKER (#16)

(#14)

DOME LIGHT

10 AMP. CIRCUIT BREAKER

+12V FROM REV SWITCH

DOME LIGHT SWITCH

11 41

TO IGN. SWITCH

35 36 37 38 40

42 44 45

A. 10 G

+ I

(#10)

TO WORK,GAUGE LIGHTS

A. 16 G

IGNITION-START SWITCH

TO STOP-LIGHT SWITCH

11 41 41 43

(#16)

B

TO BACK-UP ALARM

11 41 43

.

.

.

39

39

36 35

.

11 41 43

11 41 43

SIDE VIEW WITHOUT SKIN PLATE

BACK-UP ALARM

(#16)

TAIL LIGHT (BLACK)

STOP LIGHT (RED)

VIEW INSIDE CAB LOOKING AT FRONT

BACK-UP LIGHT (GREEN)

OIL TEMP GAUGE LIGHT

Part No.

Qty.

Description Of Part

Item

Part No.

Qty.

Description Of Part

9103-5253

1

1 2

9002-7214 9112-5110

7 3

26 27 28

9112-1145 9112-1146 9136-5045

1 1 1

3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

8096-3050 9002-8960 8820-1031 8855-1011 9100-3055 7738-3467 9103-3360 9103-1528 8820-1035 9112-1150 7716-3102 7738-3470 9101-1009 9002-9955 8832-1022 2486-1167 8668-3480 9020-3376 8698-3188 8850-1006 9002-7319 8871-2232 8871-1380 8366-3097 8348-3075

1 2 1 3 1 1 5 2 2 3 9 1 1 1 2 1 3 1 4 2 4 1 1 1 2

WORK LIGHT PACKAGE, (includes all items) BUTTON GROMMET HALOGEN WORKLIGHT KIT, (includes the following two items) UTILITY FLOOD LIGHT MALE TERMINAL HEX HD CAPSCREW, 3/8-16X1/2, GR5 LOCKWASHER, 3/8 LIGHTS DECAL LIGHT SWITCH GAUGE LIGHTING KIT MOUNTING BRACKET HEX HD CAPSCREW, 3/8-16X1, GR5 JUMPER WIRE SLIP-ON ELECTRICAL CONNECTION BOOT MOUNTING BRACKET RUBBER GROMMET SELF TAPPING SCREW, #8-32X3/8 INTERIOR LIGHT BUTT CONNECTOR IN-LINE FUSE, 6 AMP EYELET HEX NUT, 3/8-16 DR & TAP SCREW, 1/4-20X1 STREET TEE, 1/4 REDUCING BUSHING, 1/4X1/8 STOP LIGHT SWITCH EYELET

29

9112-3065 8666-1147 8666-1149 8666-1152 8668-3480 8203-3996 8668-3122 8820-1108

1 38" 38" 38" 3 45" 2 1

30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46

8856-1115 8855-1016 7716-3105 8698-3191 8688-3260 8688-3071 8698-3041 7736-3191 8698-1178 7738-3410 8832-1039 8666-1147 8666-1174 9103-3391 9103-3463 8698-3190 8666-1156

1 1 3 1 1 2 1 1 1 2 2 AR AR 5 2 2 AR

TAIL LIGHT HOUSING TAIL LIGHT BRACKET TAIL LIGHT ASSEMBLY, (includes the following seven items) TAIL LIGHT WIRE, 16 GAUGE, (black) WIRE, 16 GAUGE, (green) WIRE, 16 GAUGE, (red) BUTT CONNECTOR WIRE LOOM TIE WRAP HEX HD CAPSCREW, 3/4-10X1-1/4, GR5 FLAT WASHER, 3/4 LOCKWASHER, 3/4 BULLET RECEPTACLE EYELET EYELET CIRCUIT BREAKER, 10 AMP CIRCUIT BREAKER, 20 AMP CIRCUIT BREAKER BRACKET BUSS BAR RELAY SELF TAPPING SCREW, #10-32X1/2 WIRE, 16 GAUGE, (black) WIRE, 10 GAUGE, (black) INSULATED RING TERMINAL INSULATED FEMALE SPADE INSULATED RING TERMINAL WIRE, 14 GAUGE, (black)

Item

SVC

13-26

Corporate Office JLG Industries, Inc. 1 JLG Drive McConnellsburg PA. 17233-9533 USA Phone: (717) 485-5161 Fax: (717) 485-6417

JLG Worldwide Locations JLG Industries (Australia) P.O. Box 5119 11 Bolwarra Road Port Macquarie N.S.W. 2444 Australia Phone: (61) 2 65 811111 Fax: (61) 2 65 810122

JLG Latino Americana Ltda.

Rua Eng. Carlos Stevenson, 80-Suite 71 13092-310 Campinas-SP Brazil Phone: (55) 19 3295 0407 Fax: (55) 19 3295 1025

JLG Industries (UK) Unit 4& 5 Bentley Avenue M24 2GP Middleton England Phone: (44) 161 654 1000 Fax: (44) 161 654 1003

JLG EQS Z. I. De Beaulieu 47400 Fauillet France Phone: (33) 553 848 584 Fax: (33) 553848588

JLG Deutschland GmbH Max Planckstrasse 21 D-27721 Ritterhude/lhlpohl Bei Bremen Germany Phone: (49) 421 693 500 Fax: (49) 421 693 5035

JLG Equipment Services Ltd. Rm 1107 Landmark North 39 Lung Sum Avenue Sheung Shui N. T. Hong Kong Phone: (852) 2639 5783 Fax: (852) 2639 5797

JLG Industries (Italia) Via Po. 22 20010 Pregnana Milanese - MI Italy Phone: (39) 029 359 5210 Fax: (39) 029 359 5845

JLG Europe B.V. Polaris Avenue 63 2132 JH Hoofddorp The Netherlands Phone: (31) 235 655 665 Fax: (31) 235 572 493

JLG Polska UI. Krolewska 00-060 Warsawa Poland Phone: (48) 914 320 245 Fax: (48) 914 358 200

JLG Industries (Scotland) Wright Business Centre 1 Lonmay Road Queenslie,Glasgow G33 4EL Scotland Phone: (44) 141 781 6700 Fax: (44) 141 773 1907

Plataformas Elevadoras JLG Iberica, S.L. Trapadella, 2 P.I. Castellbisbal Sur 08755Castellbisbal, Barcelona Spain Phone: (34) 937 724 700 Fax: (34) 937 711 762

JLG Industries (Sweden) Enkopingsvagen 150 Box 704 SE - 17527 Jarfalla Sweden Phone: (46) 850 659 500 Fax: (46) 850 659 534