JLG G5-18A 2505H Telehandler Parts Manual - PDF DOWNLOAD

Illustrated Parts Manual Models G5-18A 2505H Agrovector 25.5 S/N 0160053000 & After including 0160051045, 0160051047, 0160051049, 0160051194 & 0160051359 31200725 Revised January 22, 2014

An Oshkosh Corporation Company

EFFECTIVITY PAGE May 10, 2013 - A - Original Issue Of Manual July 17, 2013 - B - Revised Manual September 30, 2013 - C - Revised Manual January 22, 2014 - D - Revised Manual

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G5-18A, 2505H, 25.5

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EFFECTIVITY PAGE

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G5-18A, 2505H, 25.5

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Machine Configuration

ULTRA LOW SULFUR DIESEL FUEL ONLY S < 15 mg/kg 1001125387 A

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OY2700

REAR VIEW OF CAB

Two configurations of each machine are included in this manual. Determine if machine is equipped with Ultra Low Sulfur Fuel Decal (1).

If equipped with the Ultra Low Sulfur decal, all specific references to this machine configuration will be referred to as Ultra Low Sulfur (ULS) from this point forward.

If not equipped with the Ultra Low Sulfur decal, all specific references to this machine configuration will be referred to as Low Sulfur (LS) from this point forward.

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General Information 1. MACHINE IDENTIFICATION Machines are identified by model & in some cases a combination of model, serial number (S/N) or regional standard (CE, AUS, ANSI). Components may also be identified by S/N or manufacturer. Common components that may be identified by these characteristics are attachments, engine, transmission & hydraulic components.

2. PARTS MANUAL ORGANIZATION Product information in this manual is organized under section titles. Frame & Attaching Parts, Drive Train & Electrical are a few examples. Each section is organized by Figure & page number. The information within the Figure is then organized by item number, part number, description & corresponding illustration(s).

3. TABLE OF CONTENTS A table of contents (TOC) is found toward the beginning of the manual. Figure number, description & page number are provided for quick reference to the page containing the related information.

4. RECOMMENDED SPARE PARTS The Recommended Spare Parts, located near the end of the manual, references most frequently used maintenance parts.

5. PART NUMBER INDEX A numerical index listing all part numbers & the corresponding page number(s) appears at the back of the manual.

6. NON-SERVICED PARTS In some instances it is necessary to display non-serviced parts, assemblies or installations. In the case of assemblies & installations there will be a Ref in the Qty column & a note after the item description stating what is available for service within. In the case of parts that are not available for service within assemblies or components there will be a NSS (Not Sold Separately) listed in the part number column of the manual.

7. PARTS LIST ITEM NUMBERS Numbers shown in the Item column correspond to numbers used in the associated illustration(s). Item numbers which are missing from sequence & are not shown in the illustration(s) are not used on that page.

8. INDENTED PART DESCRIPTION An indented part description is included in the item under which it is indented.

9. ABBREVIATIONS & SYMBOLS AC .................................................................... Air Conditioning ANSI ............................. American National Standards Institute AR ..........................................................................As Required ASME.................... American Society of Mechanical Engineers ASSY ......................................................................... Assembly AUS..............................................................................Australia AUX.............................................................................. Auxiliary CE ............................................................European Conformity DIA .............................................................................. Diameter EURO......................................................................... European FT ...................................................................................... Foot GA...................................................................................Gauge GR ...................................................................................Grade HD..................................................................................... Head HYD ............................................................................Hydraulic ID ..................................................................... Inside Diameter IN ........................................................................................Inch ISO.............................International Organization for Standards ITSDF ..... Industrial Truck Standards Development Foundation KG............................................................................... Kilogram kW................................................................................. Kilowatt

LB ....................................................................................Pound LH.............................................................................. Left Hand LS ............................................................................. Low Sulfur MAX........................................................................... Maximum MM .............................................................................Millimeter N.................................................................................... Newton NA ...................................................................... Not Applicable NLA ........................................................... No Longer Available NSS ........................................................... Not Sold Separately OD ................................................................. Outside Diameter OZ .................................................................................. Ounce P/N ........................................................................Part Number QTY ..............................................................................Quantity REF ...........................................................................Reference REQ............................................................................ Required RH ........................................................................... Right Hand S/N ..................................................................... Serial Number SAE ....................................... Society of Automotive Engineers STD ............................................................................ Standard ULS ..................................................................Ultra Low Sulfur V .......................................................................................... Volt

10. ILLUSTRATION REFERENCE LETTERS When necessary, illustrations may contain reference letters that are intended to track information from one point to another in the illustration such as harnesses & hoses or any other information that has been separated in the illustration.

Note: Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes without prior notification. Contact JLG Industries, Inc. for updated information.

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TABLE OF CONTENTS FIGURE NO.

TITLE

PAGE NO.

SECTION 1 – FRAME & ATTACHING PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 1-1 1-2 1-3 1-4

Frame & Attaching Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

License Plate Holder Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Hitches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-2 1-6 1-12 1-14

SECTION 2 – BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 2-1 2-2 2-3 2-4

Boom Assembly - Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Boom Assembly - Pads & Shims . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Quick Coupler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Universal Quick Coupler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-2 2-6 2-8 2-10

SECTION 3 – ATTACHMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 3-1 3-2 3-3 3-4 3-5 3-6 3-7 3-8 3-9 3-10

Standard Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Universal Standard Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Side Tilt Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Universal Side Tilt Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Universal Side Shift Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Forks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Grapple Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Light Material Buckets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fork Mounted Hook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Universal Hitch Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-2 3-4 3-6 3-8 3-10 3-12 3-14 3-18 3-20 3-24

SECTION 4 – ENGINE & ATTACHING PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 4-1 4-2 4-3 4-4 4-5 4-6 4-7

Engine Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fuel Tank & Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Radiator Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Air Cleaner Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Exhaust Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Engine Heater Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Lubricity Doser Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-2 4-6 4-8 4-12 4-14 4-18 4-20

SECTION 5 – DRIVE TRAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 5-1 5-2 5-3 5-4 5-5

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Drive Train Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Front Axle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Central Housing & Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Hub Reduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

G5-18A, 2505H, 25.5

5-2 5-4 5-6 5-8 5-12

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TABLE OF CONTENTS FIGURE NO. 5-6 5-7 5-8 5-9 5-10 5-11 5-12

TITLE

PAGE NO.

Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Rear Axle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Central Housing & Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Hub Reduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fender Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Tires & Rims . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-14 5-16 5-18 5-20 5-22 5-24 5-26

SECTION 6 – CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 6-1 6-2 6-3 6-4 6-5 6-6 6-7 6-8 6-9 6-10

Cab Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Open Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Enclosed Cab Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Cab Interior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Overhead Console Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Suspension Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Wiper Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Heater & AC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

AC Condenser Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

AC System Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-2 6-6 6-8 6-12 6-14 6-16 6-18 6-20 6-24 6-26

SECTION 7 – CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 7-1 7-2 7-3 7-4

Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Accelerator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Steering Column . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Boom Joystick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-2 7-4 7-6 7-8

SECTION 8 – HYDRAULIC CIRCUITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 8-1 8-2 8-3 8-4 8-5 8-6 8-7 8-8 8-9 8-10 8-11

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Supply Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Dump Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Steer Select . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Service/Park Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Boom Joystick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Lift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Extend/Retract Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Tilt & Compensating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Auxiliary Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Rear Auxiliary Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Auxiliary Hydraulics Pressure Relief . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

G5-18A, 2505H, 25.5

8-2 8-6 8-10 8-12 8-14 8-18 8-22 8-24 8-26 8-28 8-30

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TABLE OF CONTENTS FIGURE NO.

TITLE

PAGE NO.

SECTION 9 – HYDRAULIC COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1 9-1 9-2 9-3 9-4 9-5 9-6 9-7 9-8 9-9 9-10 9-11 9-12 9-13 9-14 9-15

Lift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Extend/Retract Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Tilt Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Compensating Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fork Locking Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Side Tilt Carriage Cylinder & Grapple Bucket Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Universal Side Shift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Main Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Front Drive Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Hydrostatic Drive Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Gear Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Divertor Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Steering Select Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Pilot Select Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Brake Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9-2 9-6 9-8 9-10 9-12 9-14 9-16 9-18 9-20 9-22 9-24 9-26 9-28 9-30 9-32

SECTION 10 – ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1 10-1 10-2 10-3 10-4 10-5 10-6 10-7 10-8 10-9 10-10 10-11 10-12 10-13 10-14 10-15 10-16 10-17 10-18 10-19

Engine Compartment Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Boom and Frame Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Cab Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Cab Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Work Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Drive Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Engine Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Frame Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Frame Option Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Cab Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Cab Roof Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Roof Worklight Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Boom Worklight Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Beacon Worklight Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Boom Aux Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

LSI Boom Sensor Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Ignition Switch Jumper Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Mode Select Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Heater Jumper Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10-2 10-4 10-8 10-10 10-12 10-16 10-18 10-22 10-28 10-34 10-40 10-42 10-44 10-46 10-48 10-50 10-52 10-54 10-56

SECTION 11 – DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1 11-1 11-2

31200725

Cab & Frame Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2 Boom Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-8

G5-18A, 2505H, 25.5

7

TABLE OF CONTENTS FIGURE NO.

TITLE

PAGE NO.

SECTION 12 – RECOMMENDED SPARE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1 SECTION 13 – PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-1

8

G5-18A, 2505H, 25.5

31200725

SECTION 1 FRAME & ATTACHING PARTS

31200725

G5-18A, 2505H, 25.5

FRAME & ATTACHING PARTS

Figure 1-1 Frame & Attaching Parts

751 752 753

VIEW OF REAR PLATE

704 703 109

113

701

701 702

104 113

702

109 109

301

113 119

304

302 303 4 10

17

25 1 109 113 121

19

82

202 203

113 125

15 7 5 9 5

116 16

11 24

113

14

106

14

20

13

13

117

201

113

106

18

112

124

105

113

102 604 3 12

12 6

114

602

21 101 21

402

23 403

108

118

1-2

107

G5-18A, 2505H, 25.5

401 501

603 605 601

PY8860

31200725

FRAME & ATTACHING PARTS

Figure 1-1 Frame & Attaching Parts Item

Part Number

Qty.

Description

Rev.

Ref 2 2 3 4 2 3 2 2 1 4 1 6 2 2 1 1 1 1 1 1 1 103 in 2 1 1 1 2 1 1 2 2 1 4 1 8 1 1 1 2 1 1 1 1

FRAME INSTALLATION, (not available to order, see items 1 thru 25 for service) HEAVY HEX NUT, 3/4-10 HEX HD CAPSCREW, 5/16-18X3/4, GR5 HEX HD CAPSCREW, 5/16-18X1-3/4, GR5 HEX HD CAPSCREW, 3/4-10X2-1/2, GR8 HEX NUT, 3/4-10, GR8, (torque to 135-105 lb-ft/183-142 Nm) LOCKNUT, 5/16-18 SOCKET HD CAPSCREW, 1/4-20X1 WASHER, 5/16 WASHER, 3/4 WASHER, 3/4 LOCKWASHER, 3/4 WASHER, 5/16 GEAR CLAMP HOSE CLAMP VENT HOSE FILL HOSE REAR HITCH MOUNT PLATE FUEL NOZZLE TUBE MIRROR BRACKET OFFSET MIRROR BRACKET, (for homologation machines) BOOM STOP PAD SPLIT POLY CONDUIT RUBBER GROMMET HEADLIGHT BRACKET RECTANGULAR MIRROR ELECTRIC COMPONENTS MOUNT HEX HD CAPSCREW, 1/4-20X3/8, GR5 HEX HD CAPSCREW, 3/8-16X3, GR5 HEX HD CAPSCREW, 1/2-13X4-1/2, GR5 HEX HD CAPSCREW, 1/2-13X6-1/2, GR5 ADAPTER, PLUG HEX NUT, 3/8-16 HEX NUT, 1/2-13 WASHER, 3/8 WASHER, 1/2 OIL LEVEL INDICATOR, (torque to mounting bolts to 6 lb-ft/8 Nm) MECHANICAL ADAPTER, PLUG LOCKABLE HYDRAULIC FILLER CAP MAGNET COUNTERWEIGHT PLATE FRAME WELDMENT WEIGHT ASSY HEX HD CAPSCREW, 1/2-13X7

B

20 21 23 24 25 101 102 104 105 106 107 108 109 112 113 114 116 117 118 119 121 124 125

1001137271 1001151133 0641506 0641514 1001151086 3272201 3311505 3931416 4711500 4712200 1001151132 4762200 4891500 83483497 86883327 1001148483 1001080086 1001080171 1001080573 1001144474 1001158104 1001081185 1001142680 1001081364 1001133822 1001148177 1001157307 0641403 0641624 0641836 0641852 2220239 3271601 3271801 4751600 90027471 91563136 1001080944 1001145882 1001081363 1001130291 NSS 1001130289K 0641856 1001080571 1001001422 1001080707 0100093

1 1 1 AR

DIESEL FUEL CAP INSTALLATION, (includes items 201 thru 203) FILLER NECK TANK ADAPTER DIESEL FUEL LOCKING CAP LOCTITE® 30512™

B

201 202 203

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

31200725

G5-18A, 2505H, 25.5

1-3

FRAME & ATTACHING PARTS

Figure 1-1 Frame & Attaching Parts (Continued) Item

301 302 303 304 305

401 402 403

501

601 602 603 604 605

701 702 703 704 751 752 753

1-4

Part Number

Qty.

0275778 909304 1271599 1784861 1001099887

1 AR 1 2 2 Ref

1001081106

Ref

1001081107

Ref

1001137138

Ref

0682220 4752200 1001080861 1001081105 1001137099 0100071 0275779

4 4 1 1 1 AR 1 Ref

806253 4811900 0760806 1060628 806264

1 4 4 1 1

1001104784

Ref

4712200 88501012 1001008436 1001080241 1001008475 1001009062 1001010838

2 2 1 1 2 2 2

Description

Rev.

LIFT CYLINDER LOCK INSTALLATION, (includes items 301 thru 305) RUBBER PROFILE, 18X5mm LIFT CYLINDER LOCK WELDMENT O-RING HANDLE SCREW, 12X103mm CYLINDER LOCK WARNING DECAL, (not shown), (see Figure 11-1 for details) COUNTERWEIGHT INSTALLATION, (ANSI), (not available to order, see items 401 thru 403 for service) COUNTERWEIGHT INSTALLATION, (CE), (not available to order, see items 401 thru 403 for service) COUNTERWEIGHT INSTALLATION, (AUS), (not available to order, see items 401 thru 501 for service) HEX HD CAPSCREW, 3/4-10X2-1/2, GR8 WASHER, 3/4 COUNTERWEIGHT, 460 LB/209 KG, (ANSI) COUNTERWEIGHT, 129 KG/284 LB, (CE) COUNTERWEIGHT, 32.6 KG/720 LB, (AUS) LOCTITE® 262™, (AUS)

C

WHEEL CHOCK INSTALLATION, (not available to order, see items 601 thru 605 for service) WEDGE ASSY WASHER, 8mm HEX HD CAPSCREW, 8X12mm TIE DOWN CABLE WEDGE HOLDER

C

CONVEX MIRROR INSTALLATION, (not available to order, see items 701 thru 704 for service) WASHER, 3/4 HEX NUT, 3/4-10 MIRROR ASSY, (includes items 751 thru 753) REAR MOUNT MIRROR BAR LOCKWASHER, #12 WASHER HEX HD BOLT

A

G5-18A, 2505H, 25.5

B B A

B

31200725

FRAME & ATTACHING PARTS

Figure 1-1 Frame & Attaching Parts (Continued) Item

31200725

Part Number

Qty.

Description

G5-18A, 2505H, 25.5

Rev.

1-5

FRAME & ATTACHING PARTS

Figure 1-2 Covers

1-6

G5-18A, 2505H, 25.5

31200725

FRAME & ATTACHING PARTS

Figure 1-2 Covers (Continued)

303 405 311

405

403

323 404 315

401 402

201

214

226 202 214

211 214 211 211

211 214

214

231 214

211 214 202 201

214

229 201 211 214

230 214

202

214 201 214 211

31200725

214

202

PY8880

G5-18A, 2505H, 25.5

1-7

FRAME & ATTACHING PARTS

Figure 1-2 Covers (Continued)

509 508 510

507

506

501 502 509 511

2505H & 25.5

604

603

601 605 606

1-8

PY9290

G5-18A, 2505H, 25.5

31200725

FRAME & ATTACHING PARTS

Figure 1-2 Covers Item

Part Number

Qty.

1001142092

Ref

1001142095 1001142097 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

23 25 26 27 28 29 30 31 32 33 127 128 133 201 202 211 214 226

31200725

0641505 0641509 0641516 0641608 0641612 0791404 0791607 3271501 1001148294 4160139 4711500 4711600 4751600 88501006 1001081299K 1001097160 1001149135 1001141534 1001142265 1001142266 1001142267 1001142354 1001142393 1001149482 1001149485 1001143142 1001143391 1001143997 1001144369 1001149810 1001149811 1001090344 1001156315 0641605 3271601 1001144990 1001144991 1001151983 0681516 0681518 3271501 4711500 1001156243

Description

HOOD INSTALLATION, (G5-18A), (not available to order, see items 1 thru 33 for service) Ref HOOD INSTALLATION, (2505H), (not available to order, see items 1 thru 33, 127, 128 & 133 for service) Ref HOOD INSTALLATION, (25.5), (not available to order, see items 1 thru 33, 127, 128 & 133 for service) 4 HEX HD CAPSCREW, 5/16-18X5/8, GR5 4 HEX HD CAPSCREW, 5/16-18X1-1/8, GR5 1 HEX HD CAPSCREW, 5/16-18X2, GR5 21 HEX HD CAPSCREW, 3/8-16X1, GR5 8 HEX HD CAPSCREW, 3/8-16X1-1/2, GR5 2 SCREW, 1/4-20X1/2 4 SCREW, 3/8-16X7/8 7 HEX NUT, 5/16-18 2 GAS SPRING, (G5-18A) 2 GAS SPRING, (2505H) 16 WASHER, 5/16 37 WASHER, 3/8 2 WASHER, 3/8 2 HEX NUT, 3/8-16 1 FUEL FILTER ACCESS PANEL 78 in SELF-GRIPPING BULB SEAL 1 LATCH CATCH BRACKET 1 SIDE SKIRT PANEL 1 HOOD HINGE MOUNT WELDMENT PLATE 1 REAR FENDER WELDMENT PANEL 1 FRONT FENDER WELDMENT PANEL 1 GAS SPRING WELDMENT MOUNT 1 HOOD ASSY, (G5-18A), (includes items 501 thru 511) 1 HOOD ASSY, (2505H), (includes items 501 thru 606) 1 HOOD ASSY, (25.5), (includes items 501 thru 606) 2 HOOD HINGE 1 AIR INTAKE SEAL 1 LATCH CATCH MOUNT 1 FOAM GASKET SEAL 1 BELLY PAN PLATE 1 BELLY PAN WELDMENT PLATE 52 in NEOPRENE TAPE, 1/16X1/2 1 COVER PLATE 4 HEX HD CAPSCREW, 3/8-16X5/8 4 HEX NUT, 3/8-16, GR8 1 SOUND INSULATE, BELLY PAN, (2505H & 25.5) 1 SOUND INSULATE, REAR FENDER, (2505H & 25.5) 1 SOUND INSULATE, FIREWALL, (2505H & 25.5) 5 HEX HD CAPSCREW, 5/16-18X2, GR8 8 HEX HD CAPSCREW, 5/16-18X2-1/4, GR8 13 HEX NUT, 5/16-18 26 WASHER, 5/16 1 COOLANT TANK PLATE

G5-18A, 2505H, 25.5

Rev. E C C

D B B

1-9

FRAME & ATTACHING PARTS

Figure 1-2 Covers (Continued) Item

Part Number

Qty.

Description

229 230 231 303 311 315 323

1001143879 1001143880 0641406 4711400 1001080092 1001080091K

Ref 1 1 12 12 1 1

FILTER BRACKET, (see Figure 4-2 for details) COOLER FRONT SUPPORT COOLER REAR SUPPORT HEX HD CAPSCREW, 1/4-20X3/4, GR5 WASHER, 1/4 HYDRAULIC ACCESS COVER GASKET HYDRAULIC TANK ACCESS COVER

1001140270

Ref

401 402 403 404 405

1001080644 1001081000 1001140269 1001130220 1001151183

1 1 1 2 2

BATTERY COVER INSTALLATION, (not available to order, see items 401 thru 405 for service) CAM LATCH CAM LOCK LATCH BATTERY COVER TINNERMAN NUT, M6 THUMB SCREW, M6-1X25.4

501 502 503 504

3290605 4811700 1001122219 1001142116 1001142116SD 1001143389 1001143422 1001143632 1001097159 1001144364 0100090 1001081328 1001144993 1001144995 1001149493 1001149495

4 4 1 1 1 1 1 1 83 in 1 AR 19 1 1 19 19

506 507 508 509 510 511 601 603 604 605 606

1-10

Rev.

B

HEX LOCKNUT, M6X1 WASHER, 6mm COMPRESSION LATCH HOOD, (G5-18A & 2505H) HOOD, (25.5) AIR INTAKE CHANNEL HINGE & GAS SPRING MOUNT COOLER VENT SELF-GRIPPING BULB SEAL AIR DAM SEAL LOCTITE® 454™ FASTENER, (2505H & 25.5) SOUND INSULATE, (2505H & 25.5) SOUND INSULATE, (2505H & 25.5) CAP, (2505H & 25.5) WASHER, (2505H & 25.5)

G5-18A, 2505H, 25.5

31200725

FRAME & ATTACHING PARTS

Figure 1-2 Covers (Continued) Item

31200725

Part Number

Qty.

Description

G5-18A, 2505H, 25.5

Rev.

1-11

FRAME & ATTACHING PARTS

Figure 1-3 License Plate Holder Installation ANSI CE & AUS - IF EQUIPPED

CE & AUS - IF EQUIPPED

212

11

204

212

11

10 10

9

9 204 6 6 7

104

8

7

8

102 103

104

PAL5062

1-12

G5-18A, 2505H, 25.5

31200725

FRAME & ATTACHING PARTS

Figure 1-3 License Plate Holder Installation Item

Part Number

Qty.

1001081394

Ref

1001081422

Ref

0641516 0641607 4751600 77133137 77323029 1001081425 1001097684

3 2 2 3 3 1 1

1001081421

Ref

101 102 103 104

1001081420 1001108548 1001108549 8303119

204 212

2920204 5220500

6 7 8 9 10 11

31200725

Description

Rev.

REAR LICENSE PLATE HOLDER INSTALLATION, (CE & AUS - if equipped), (not available for service, see items 6 thru 11 for service) REAR LICENSE PLATE HOLDER INSTALLATION, (ANSI), (CE & AUS - if equipped), (not available for service, see items 6 thru 11 for service) HEX HD CAPSCREW, 5/16-18X2, GR5 HEX HD CAPSCREW, 3/8-16X7/8 WASHER, 3/8 COVER PLATE CLAMP SET LICENSE BRACKET, (CE & AUS - if equipped) LICENSE BRACKET HOSE CLAMP SUPPORT, (ANSI), (CE & AUS - if equipped)

D

A

1 2 2 4

FRONT LICENSE HOLDER INSTALLATION, (not available to order, see items 101 thru 104 for service) FRONT LICENSE BRACKET WASHER, 1/4 NUT, 1/4-20, G2 SCREW, 1/4-20X5/8

1 2

LICENSE PLATE LIGHT RIPP NUT, 5mm

G5-18A, 2505H, 25.5

B

1-13

FRAME & ATTACHING PARTS

Figure 1-4 Hitches

7

1

3

4

2

6

3 203

201

204

205

1 4 5

EEC

303 106 108

101

109

104

301 302 304 CUNA-C

303

301 302 304 407 401 405

408

402

404

406 PAP31540

403

1-14

G5-18A, 2505H, 25.5

31200725

FRAME & ATTACHING PARTS

Figure 1-4 Hitches Item

1 2 3 4 5 6 7 101 104 106 108 109 201 203 204 205

301 302 303 304

401 402 403 404 405 406 407 408

31200725

Part Number

Qty.

1001081357 1001081358

1 1

4805932 1001151086 0903083 3944574 1001151132 8010200 8010204 1001151133 1001151147 1001151148 8002789 8010234 1001151150 4804533 0771619 4805921 4812300

Description

Rev. C C

1 4 1 1 4 1 2 4 4 4 1 1 4 1 2 2 2

ADJUSTABLE PIN HITCH, (ANSI & CE), (includes items 1 thru 7) ADJUSTABLE AUTO HITCH, (ANSI & CE), (includes items 1, 2, 4, 6, 7 & 101 thru 109) PIN HITCH, (ANSI & CE), (includes items 3 & 201 thru 205) HEX HD CAPSCREW, 3/4-10X2-1/2, GR8 HITCH MOUNTING BRACKET HITCH PIN WASHER, 3/4 HITCH HITCH MOUNTING PIN HEX NUT, 3/4-10 HEX HD CAPSCREW, 5/8-11X2-1/4, GR8 WASHER, 5/8 AUTOMATIC HITCH HITCH ADAPTER HEX NUT, 5/8-11 HITCH HEX HD CAPSCREW, M16X55, GR10.9 HEX NUT, M16X2 WASHER, 16mm

1001155330 1001155331 1001110849 2620052 1001151148 1001151150 1001155701 1001151147

1 1 1 1 4 4 4 4

HITCH INSTALLATION, (EEC), (ANSI & CE), (includes items 301 thru 304) HITCH INSTALLATION, (CUNA-C), (ANSI & CE), (includes items 301 thru 304) HITCH, (EEC) HITCH, 6M TON, (CUNA-C) WASHER, 5/8 HEX NUT, 5/8-11 HEX HD CAPSCREW, 5/8-11X2-1/2, (EEC) HEX HD CAPSCREW, 5/8-11X2-1/4, (CUNA-C)

A A

1001141213

Ref

A

0760806 3290507 3960600 4031612 4461021 4811600 1001080686 1001139938

2 3 1 3 1 6 1 1

TRAILER PLUG KIT INSTALLATION, (not available to order, see items 401 thru 408 for service) HEX HD CAPSCREW, M8X12, GR8.8 HEX LOCKNUT, M5X0.8 TRAILER PLUG GASKET SOCKET HD CAPSCREW, M5X40 TRAILER PLUG WASHER, 5mm TRAILER PLUG BRACKET TRAILER INDICATOR

G5-18A, 2505H, 25.5

B

1-15

FRAME & ATTACHING PARTS

This Page Intentionally Left Blank

1-16

G5-18A, 2505H, 25.5

31200725

SECTION 2 BOOM

31200725

G5-18A, 2505H, 25.5

BOOM

Figure 2-1 Boom Assembly - Components 304 306 307 309 310

302 308 309

313

312

311

305 308 314 309 301 306 307 309

144

303 306 307 309

130 130 144

5 108 139

2

114 7 10

1

109

146

116 117

117 110

110

119

113

114 130 122

129 147

122

201 205 204 203 202

PY8841

2-2

G5-18A, 2505H, 25.5

31200725

BOOM

Figure 2-1 Boom Assembly - Components Item

Part Number

Qty.

Description

Rev.

0275494

Ref

C

1001132453

Ref

4711700 7075611 7126662 8310658 88671001 14404793 1001080124 1001080253 1001080254

1 1 1 AR 1 1 1 Ref Ref 1 4 Ref 3 1 2 2 4 AR 2 1 1

BOOM INSTALLATION, (ANSI), (not available to order, see items 1 thru 10 for service) BOOM INSTALLATION, (CE & AUS), (not available to order, see items 1 thru 10 for service) LIFT CYLINDER & ATTACHING PARTS, (see Figure 9-1 for details) COMPENSATING CYLINDER & ATTACHING PARTS, (see Figure 9-4 for details) BOOM PIVOT PIN HEX HD CAPSCREW, 1/2-13X1.25, GR8 LOCKNUT, 1/2-13 LOCTITE® 242TM FIRST BOOM SECTION WELDMENT, (G5-18A & 2505H) FIRST BOOM SECTION WELDMENT, (25.5) SECOND BOOM SECTION WELDMENT TILT CYLINDER, (see Figure 9-3 for details) EXTEND/RETRACT CYLINDER, (see Figure 9-2 for details) LOCKNUT, 7/16-14 SOCKET BUTTON HD CAPSCREW, 5/16-18X3/4 BOOM ANGLE DECAL, (see Figure 11-2 for details) FLAT WASHER, 7/16 BOOM ANGLE INDICATOR CHAIN SHEAVE BUSHING RETAINING NUT, 5/16 STRAIGHT LUBE FITTING, 1/8 MYSTIK TETRIMOLY GREASE BUSHING WITH GREASE GROOVES HOSE GUARD CHANNEL HOSE CHANNEL BRACE

1001139177 0100011 3300430 4711400 1001139042 1001139043

1 AR 2 2 1 1

BOOM SIDE COVER INSTALLATION, (G5-18A), (includes items 101 thru 105) LOCTITE® 242TM ACORN NUT, 1/4-20 WASHER, 1/4 BOOM SIDE COVER PANEL COVER RETAINER SCREW

B

1001146888

1

A

0700615 0701015 0760607 0760608 0761015 3290601 4811700 4812000 1001095650 1001146830 1001146831

2 2 4 2 4 8 12 6 AR 1 1

BOOM BRUSHES INSTALLATION, (Agricultural), (if equipped), (not available to order, see items 301 thru 314 for service) HEX HD CAPSCREW, M6X35, GR8.8 HEX HD CAPSCREW, M10X35, GR8.8 HEX HD CAPSCREW, M6X14, GR8.8 HEX HD CAPSCREW, M6X16, GR8.8 HEX HD CAPSCREW, M10X35, GR8.8 HEX NUT, M6X1 WASHER, 6mm WASHER, 10mm LOCTITE® 243TM BRUSH SEAL, BOOM TOP BRUSH SEAL, BOOM BOTTOM

1 2 5 7 10 101 108 109 110 111 113 114 116 117 119 122 129 130 139 144 146 147

201 202 203 204 205

301 302 303 304 305 306 307 308 309 310 311

31200725

Ref Ref 1001080314 0681844 88521208 0100011 1001130338 1001130338G 0801601B

3311705 3900210

G5-18A, 2505H, 25.5

A

2-3

BOOM

Figure 2-1 Boom Assembly - Components (Continued)

2-4

Item

Part Number

Qty.

312 313 314

1001146832 1001146887 1001153277

2 1 4

Description

Rev.

BRUSH SEAL, BOOM SIDE STIFFENER BAR SIDE BOOM BRUSH PLATE

G5-18A, 2505H, 25.5

31200725

BOOM

Figure 2-1 Boom Assembly - Components (Continued) Item

31200725

Part Number

Qty.

Description

G5-18A, 2505H, 25.5

Rev.

2-5

BOOM

Figure 2-2 Boom Assembly - Pads & Shims

1 5 18 23 25

23 24

7

24

18

48

21

20 21

56 23

FIRST BOOM SECTION

57

18 6

56

18 15 18 1 7 57

25 57 1 15 18

25

23

41 SECOND BOOM SECTION

PY8900

Note: Wear Pad Shimming: Whenever a shim is used with a pad, a spacer with holes must be inserted between pad and shim.

The wear pad or wear pad insert must not sit directly on the slotted surface of shims.

Add wear pad shims and spacers as required to shim boom to maintain a total minimum gap of 0,5 to 1,5 mm (0.02 to 0.05 in) in both horizontal and vertical directions.

Wear pad bolts require one hardened washer. However, up to (2) hardened washers may be used except where noted otherwise. Under no circumstances should more than (2) hardened washers ever be used.

The length of pad bolts depends on the number of the shims used. The bolt cannot extend past chamfer on wear pad.

Add Lithium Grease to all wear pads and all wear pad slide pathways. If applicable, this includes all pad grease fittings at the rear of boom.

2-6

G5-18A, 2505H, 25.5

31200725

BOOM

Figure 2-2 Boom Assembly - Pads & Shims Item

Part Number

Qty.

1 5 6 7 15 18 20 21

0100011 0701014 0701018 0761010 3900393 4812000 7082362 7126182 7126182 7300032 7300034 7300518 1001080050 1001080391 1001096584 1001096585

AR 4 6 12 10 38 2 2 AR 8 4 6 2 2 AR AR

23 24 25 41 48 56 57

31200725

Description ®

Rev.

LOCTITE 242 HEX HD CAPSCREW, M10X30, GR8.8 HEX HD CAPSCREW, M10X50, GR8.8 HEX HD CAPSCREW, M10X20, GR8.8 BUTTON HD CAPSCREW, M10X20 WASHER, 10mm SPACER, 0.13 IN SPACER, 0.07 IN, (first boom section) SPACER, 0.07 IN, (second boom section) WEAR PAD WEAR PAD SPACER, 1.90mm WEAR PAD CHANNEL ASSY WEAR PAD SPACER SHIM, (requires item 21) SHIM, (requires item 25) TM

G5-18A, 2505H, 25.5

2-7

BOOM

Figure 2-3 Quick Coupler 304 302

10

4

301

9 3 5

303

7

1

6

8 2

MECHANICAL QUICK COUPLER

106

108

107

101 115 116 105 112 109

114

204

113 110

104 205

102

203 112 201

110 113

109

103

111

202

HYDRAULIC QUICK COUPLER PAL3941

2-8

G5-18A, 2505H, 25.5

31200725

BOOM

Figure 2-3 Quick Coupler Item

1 2 3 4 5 6 7 8 9 10

101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 201 202 203 204 205 301 302 303 304

31200725

Part Number

Qty.

1001098472

1

463929 0681832 0760605 933940 3964987 8002027 88521208 1001097728 1001097729 1001098171

1 2 1 1 1 1 2 1 1 1

1001097255

1

1001097252 1001097628 1001097728 1001097729 1001080333 8769122 8769123 8303739 4711600 0641608 0681832 2160002 4761600 88521208 1001080565 1001096730

1 1 1 1 1 1 1 1 5 5 2 2 5 2 1 1 Ref 2 2 2 2 Ref 1 1 1 1

3391410 8001888 8002110 2130404 1001101041 1001101042 8420053 8420055

Description

Rev.

MECHANICAL QUICK COUPLER ASSY, (if equipped), (includes items 1 thru 10) KEY RING HEX HD CAPSCREW, 1/2-13X4, GR8 HEX HD CAPSCREW, 6X10, GR8.8 GALVANIZED CHAIN SPLIT PIN FORK LOCKING ROD LOCKNUT, 1/2-13 FORK CYLINDER ROD PIN QUICK COUPLER PIVOT PIN QUICK COUPLER WELDMENT

C

HYDRAULIC QUICK COUPLER ASSY, (if equipped), (includes items 101 thru 117) HYDRAULIC QUICK COUPLER WELDMENT COVER PLATE FORK CYLINDER ROD PIN QUICK COUPLER PIVOT PIN FORK LOCKING CYLINDER KIT, (includes items 201 thru 205) TWIN CLAMP SET TWIN COVER PLATE HEX HD CAPSCREW, 5/16-18X1-1/4 FLAT WASHER, 3/8 HEX HD CAPSCREW, 3/8-16X1, GR5 HEX HD CAPSCREW, 1/2-13X4, GR8 GREASE FITTING LOCKWASHER, 3/8 LOCKNUT, 1/2-13 HOSE ASSY HOSE ASSY QUICK COUPLER SWITCH, (not shown), (see Figure 10-4 for details) SPLIT PIN PIN CLEVIS PIN ELBOW, 90 DEGREES HYDRAULIC QUICK COUPLER CYLINDER, (see Figure 9-5 for details) MALE COUPLING FEMALE COUPLING DUST CAP DUST PLUG

G

G5-18A, 2505H, 25.5

C

2-9

BOOM

Figure 2-4 Universal Quick Coupler

204 202

102

2

104 108 201

110

116

203

112 4

301

107 106

111

1 303

306

112

109

304

113

305

115

114

302

2

3

117

1

103

101 5

105 PAL4021

2-10

G5-18A, 2505H, 25.5

31200725

BOOM

Figure 2-4 Universal Quick Coupler Item

Part Number

Qty.

Description

Rev.

1001101185

1

C

1 2 3 4 5

0681832 88521208 1001097728 1001097729 1001117498

2 2 1 1 1

101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 201 202 203 204

0701027 3291007 5241000 1001003299 1001008479 1001008979 1001009094 1001055652 1001061633 1001061659 1001061660 1001061662 1001061891 1001061892 1001061893 1001062117 NSS 1001001241 1001001240 8420053 1001001557

2 2 2 2 2 2 2 2 2 2 2 4 2 1 1 2 1 1 1 1 1

UNIVERSAL QUICK COUPLER INSTALLATION, (if equipped), (includes items 1 thru 5) HEX HD CAPSCREW, 1/2-13X4, GR8 LOCKNUT, 1/2-13 FORK CYLINDER ROD PIN UNIVERSAL QUICK COUPLER PIVOT PIN UNIVERSAL QUICK COUPLER ASSY, (if ordering for the first time, refer to Figure 11-2 for the appropriate capacity chart), (includes items 101 thru 117) HEX HD CAPSCREW HEX LOCKNUT, M10X1.5, GR8 WASHER, 10mm WASHER GREASE FITTING WASHER WASHER WASHER SPRING PIN PLATE SPRING SPRING PIN PIN LH HANDLE RH HANDLE SPRING UNIVERSAL QUICK COUPLER WELDMENT MALE COUPLING FEMALE COUPLING DUST CAP DUST PLUG

1001104966

Ref

B

0642216 3312201 4712200 4752200 4762200 1001104944

2 2 2 2 2 1

HOSE RETAINER INSTALLATION, (if equipped), (not available to order, see items 301 thru 306 for service) HEX HD CAPSCREW, 3/4-10X2 NUT, 3/4-10 WASHER, 3/4 WASHER, 3/4 WASHER, 3/4 BRACKET

301 302 303 304 305 306

31200725

G5-18A, 2505H, 25.5

A

2-11

BOOM

This Page Intentionally Left Blank

2-12

G5-18A, 2505H, 25.5

31200725

SECTION 3 ATTACHMENTS

31200725

G5-18A, 2505H, 25.5

ATTACHMENTS

Figure 3-1 Standard Carriage

5 50 IN CARRIAGE

6

1

3

4

101 1200 MM CARRIAGE

2

107

105 103

102

104

106

PY8350

3-2

G5-18A, 2505H, 25.5

31200725

ATTACHMENTS

Figure 3-1 Standard Carriage Item

1 2 3 4 5 6

101 102 103 104 105 106 107

31200725

Part Number

Qty.

1001097283

1

0642032 3300240 3423275 90200003 NSS NSS

2 2 1 2 1 1

1170028

1

NSS 4040283 3760508 0700827 3290805 NSS 1706702

1 2 4 4 4 1 1

Description

Rev.

50 IN STANDARD CARRIAGE, (G5-18A, 2505H & 25.5 - AUS), (7000 lb), (includes items 1 thru 6) HEX HD CAPSCREW, 5/8-11X4 LOCKNUT, 5/8-11 50 IN FORK PIN COLLAR CARRIAGE WELDMENT S/N PLATE

B

1200 MM STANDARD CARRIAGE, (2505H & 25.5 - CE), (4000 kg), (includes items 101 thru 107) CARRIAGE WELDMENT CARRIAGE SHAFT SHAFT COLLAR HEX HD CAPSCREW, M8X1.25 LOCKNUT S/N PLATE NAME PLATE

D

G5-18A, 2505H, 25.5

3-3

ATTACHMENTS

Figure 3-2 Universal Standard Carriage

202

204

201

202 203 201

1

204 203 2505H & 25.5 - CE

5 2

3

105

6 4

106 G5-18A, 2505H & 25.5 - AUS

101

103

104 102

PAP17370

3-4

G5-18A, 2505H, 25.5

31200725

ATTACHMENTS

Figure 3-2 Universal Standard Carriage Item

1 2 3 4 5 6

101 102 103 104 105 106

201 202 203 204

31200725

Part Number

Qty.

1001101981

1

NSS 4040283 3760508 0700827 3290805 NSS

1 2 4 4 4 1

1001112793

1

0642032 3300240 3423275 90200003 NSS NSS

2 2 1 2 1 1

0240143

1

0903366 0761216 3291205 3423258

2 4 4 2

Description

Rev.

1200 MM STANDARD CARRIAGE, (2505H & 25.5 - CE), (use with universal quick coupler), (5500 lb), (includes items 1 thru 6) CARRIAGE WELDMENT CARRIAGE SHAFT SHAFT COLLAR HEX HD CAPSCREW, M8X1-1/4 LOCKNUT S/N PLATE

B

48 IN STANDARD CARRIAGE, (G5-18A, 2505H & 25.5 - AUS), (use with universal quick coupler), (5500 lb), (includes items 101 thru 106) HEX HD CAPSCREW, 5/8-11X4, GR5 LOCKNUT, 5/8-11 FORK PIN FORK PIN COLLAR CARRIAGE WELDMENT S/N PLATE

A

FORK TRANSPORT LATCH ATTACHMENT, (2505H & 25.5 - CE), (if equipped), (includes items 201 thru 204) LOCKING BRACKET HEX HD CAPSCREW, 12X40 HEX LOCKNUT, M12X1-3/4 LOCKING PIN

A

G5-18A, 2505H, 25.5

3-5

ATTACHMENTS

Figure 3-3 Side Tilt Carriage

18 23

19 24

20 25

14 9

22

8 12

26

10 29

13 2

7

4

27

17

6 28

11

21

PAL4401

3-6

G5-18A, 2505H, 25.5

31200725

ATTACHMENTS

Figure 3-3 Side Tilt Carriage Item

Part Number

Qty.

1001099613

1

2 4 6 7 8 9 10 11 12 13 14 17 18 19 20 21 22 23 24 25

7029691 90554020 70021346 70021338 7029700 90554065 90554045 70021347 7029713 7029690 7029705 70021345 7029692 70021342 70021343 90554017 7029711 90554062 90554076

4 4 1 4 1 1 1 1 1 2 1 1 1 1 2 2 1 1 1 Ref

26 27 28 29

70021339 NSS NSS NSS

1 1 1 1

31200725

Description 48 IN SIDE TILT CARRIAGE, (G5-18A, 2505H & 25.5 - AUS), (7000 lb), (includes all items) HEX HD CAPSCREW, 0.50X1.25 LOCKWASHER, 0.50 FLAT WASHER, 1.50 HARD WASHER, 0.50 COTTER PIN ELBOW, 90 DEGREES GREASE FITTING HEX HD CAPSCREW, 1.50X7.00 HEX NUT, 1.50 FORK PIN RETAINER ELBOW, 90 DEGREES SPACER MALE QUICK ATTACH FEMALE QUICK ATTACH HOSE ASSY PINCH POINT DECAL HIGH PRESSURE DECAL DUST CAP DUST PLUG SIDE TILT CARRIAGE CYLINDER & MOUNTING HARDWARE, (see Figure 9-6 for details) FORK PIN CARRIAGE WELDMENT REAR FRAME WELDMENT S/N PLATE

G5-18A, 2505H, 25.5

Rev. B

3-7

ATTACHMENTS

Figure 3-4 Universal Side Tilt Carriage

3-8

G5-18A, 2505H, 25.5

31200725

ATTACHMENTS

Figure 3-4 Universal Side Tilt Carriage Item

Part Number

Qty.

Description

Rev.

1001104008

1

B

1 2 3 4 5 6 7 8 9 10 11 12 13 14

70022097 70022102 70022103 70022104 70021343 NSS 7029713 7029700 70021345 70021346 70021347 NSS 90554017

1 1 1 1 2 1 1 1 1 1 1 1 2 Ref

15 16 17 18 19 20 21 22 23 24 25 27 28 29 30

90554065 7029705

1 1 Ref Ref Ref Ref Ref 2 4 4 4 1 1 1 1

48 IN UNIVERSAL SIDE TILT CARRIAGE, (G5-18A), (used with universal quick coupler), (7000 lb), (includes all items) DUST CAP DUST PLUG MALE QUICK COUPLER FEMALE QUICK COUPLER HOSE ASSY REAR FRAME WELDMENT HEX NUT, 1.50 COTTER PIN SPACER FLAT WASHER, 1.50 HEX HD CAPSCREW, 1.50X7.00 S/N PLATE PINCH POINT DECAL UNIVERSAL SIDE TILT CARRIAGE CYLINDER & MOUNTING HARDWARE, (see Figure 9-6 for details) ELBOW, 90 DEGREES ELBOW, 90 DEGREES PIN, (see Figure 9-6 for details) HEX HD CAPSCREW, 0.38X1.00, (see Figure 9-6 for details) LOCKWASHER, 0.38, (see Figure 9-6 for details) FLAT WASHER, 0.38, (see Figure 9-6 for details) PIN, (see Figure 9-6 for details) FORK PIN RETAINER HEX HD CAPSCREW, 0.50X1.25 HARD WASHER, 0.50 LOCKWASHER, 0.50 CARRIAGE WELDMENT FORK PIN HIGH PRESSURE DECAL GREASE FITTING

31200725

7029690 7029691 70021338 90554020 NSS 70022105 7029711 70022106

G5-18A, 2505H, 25.5

3-9

ATTACHMENTS

Figure 3-5 Universal Side Shift Carriage

3-10

G5-18A, 2505H, 25.5

31200725

ATTACHMENTS

Figure 3-5 Universal Side Shift Carriage Item

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 24 25 26 27

31200725

Part Number

Qty.

Description

Rev.

1001104022

1

A

70022097 70022103 70022102 70022104 70021397 70022107 70021415

1 1 1 1 2 2 2 Ref 1 1 2 2 2 2 8 8 4 1 1 1 2 1 1 1 2 1

48 IN UNIVERSAL SIDE SHIFT CARRIAGE, (G5-18A, 2505H & 25.5 - AUS), (used with universal quick coupler), (7000 lb), (includes all items) DUST CAP MALE QUICK COUPLER DUST PLUG FEMALE QUICK COUPLER STRAIGHT CONNECTOR HOSE ASSY STRAIGHT CONNECTOR UNIVERSAL SIDE SHIFT CARRIAGE CYLINDER, (see Figure 9-7 for details) PIN PIN HEX HD CAPSCREW, 0.38X1.00 FLAT WASHER, 0.38 LOCKWASHER, 0.38 FORK PIN RETAINER HEX HD CAPSCREW, 0.5X1.25 LOCKWASHER, 0.50 HARD WASHER SIDE SHIFT PIN SIDE SHIFT PIN RETAINER CARRIAGE WELDMENT GREASE FITTING S/N PLATE HIGH PRESSURE DECAL REAR FRAME WELDMENT PINCH POINT DECAL FORK PIN

70022109 70022110 70021349 70021350 90554042 7029690 NSS 90554020 70021338 70022111 70022112 NSS 7029714 NSS 7029711 NSS 90554017 70022105

G5-18A, 2505H, 25.5

3-11

ATTACHMENTS

Figure 3-6 Forks

2

1

PZ0771

3-12

G5-18A, 2505H, 25.5

31200725

ATTACHMENTS

Figure 3-6 Forks Item

Part Number

Qty.

2340037 1001099458 1001099457

4 2 2

CUBING FORK, 2X2X48, (G5-18A, 2505H & 25.5 - AUS), (7760 lb) PALLET FORK, 2X4X48, (G5-18A, 2505H & 25.5 - AUS), (7600 lb) LUMBER FORK, 1.5X6X60, (G5-18A, 2505H & 25.5 - AUS), (7300 lb)

A B B

1001007537 1001007527 1001109113

1 2 2

PALLET FORK, (2505H & 25.5 - CE), (sold as a pair) PALLET FORK, 45X100X1070 mm, (3880 kg) HEX HD CAPSCREW, 5/8-18X1-1/2, GR8

B

1 2

1001007539 1001007529 1001109113

1 2 2

PALLET FORK, (2505H & 25.5 - CE), (sold as a pair) PALLET FORK, 50X100X1525 mm, (5000 kg) HEX HD CAPSCREW, 5/8-18X1-1/2, GR8

B

1 2

1001117945 2340043 0761612

1 2 2

PALLET FORK, (2505H & 25.5 - CE), (sold as pair) PALLET FORK, 50X120X1200 mm, (4000 kg) HEX HD CAPSCREW, M16X25

B

1 2

1 2 2

PALLET FORK, (2505H & 25.5 - CE), (sold as a pair) FORK, 50X100X1200 mm, (4000 kg) HEX HD CAPSCREW, M16X25

B

1 2

2340041 2340044 0761612

31200725

Description

G5-18A, 2505H, 25.5

Rev.

3-13

ATTACHMENTS

Figure 3-7 Grapple Bucket G5-18A, 2505H & 25.5 - AUS

3-14

G5-18A, 2505H, 25.5

31200725

ATTACHMENTS

Figure 3-7 Grapple Bucket Item 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129

31200725

Part Number

Qty.

1001099831 70021399 70021366 70021367 70020562 90554065 7029714 70021364 70021361 70021365 70021362 70021360 70021359 70021358 7029692 70021342 70021356 70021357 70020560 70021368 70021370 70021369 90554017 7029711 90554062 90554076 70021387

1 4 4 8 2 4 4 2 2 2 2 4 2 4 1 1 1 1 1 2 1 2 2 1 1 1 4 Ref

NSS NSS

1 1

Description GRAPPLE BUCKET, (G5-18A, 2505H & 25.5 - AUS), (includes all items) HEX HD CAPSCREW, 0.38X2.25 HEX HD CAPSCREW, 0.38X2.75 LOCKNUT, 0.38 TEE ELBOW, 90 DEGREES GREASE FITTING PIN PIN PIN PIN BUSHING SPACER BUSHING MALE QUICK ATTACH FEMALE QUICK ATTACH RH GRAPPLE HOOK LH GRAPPLE HOOK HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY PINCH POINT DECAL HIGH PRESSURE DECAL DUST CAP DUST PLUG CLAMP, (not shown) GRAPPLE BUCKET CYLINDER & MOUNTING HARDWARE, (see Figure 9-6 for details) GRAPPLE BUCKET S/N PLATE

G5-18A, 2505H, 25.5

Rev. B

3-15

ATTACHMENTS

Figure 3-7 Grapple Bucket 2505H & 25.5 - CE

9 8

4

5

3 30

5

3

4

9 8

5 11 6

10 5

7

5

4 6 7

4

11 10

1

5 2

27 13 28

26 15

13 16 27

15

12

14 16

20

22 21 16

16 19

12

18 27

12 18

16 17 18

29 12

25 27 23

18

18 18 24

K1

PAP17401

3-16

G5-18A, 2505H, 25.5

31200725

ATTACHMENTS

Figure 3-7 Grapple Bucket Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

1001101977 NSS 70022896 70022897 70022898 3290805 70021243 70022899 70022900 70022901 70022902 70021242 70022903 70022904 70022905 70022906 70022907 70022908 1001103533 70022910 70022911 70022912 70022913 70022914 70022915 70022916 70022917 70021246 70022918 70022919 NSS

1 1 1 2 4 6 2 2 2 2 4 2 4 2 1 2 5 2 6 1 2 2 1 1 1 1 4 4 1 1 1

GRAPPLE BUCKET, (2505H & 25.5 - CE), (includes items 1 thru 30) GRAPPLE BUCKET CLAMP PIN PIN LOCKNUT, M8 GREASE FITTING COVER PIN PIN PIN BUSHING GREASE FITTING FITTING, 90 DEGREES TEE FITTING ADAPTER ADAPTER O-RING PLUG CLAMP VALVE BOLT, M6X55 BOLT, M6 PIPE ASSY PIPE ASSY PIPE ASSY PIPE ASSY GASKET GREASE FITTING HYDRAULIC CYLINDER HYDRAULIC CYLINDER S/N PLATE

K1

70023275

1

CYLINDER SEAL KIT, (for use with items 28 or 29)

31200725

Description

G5-18A, 2505H, 25.5

Rev. B

3-17

ATTACHMENTS

Figure 3-8 Light Material Buckets

203

206 209

201

207 208 202

205

204

207 201

203

1 2 3 4

101

PAP17431

3-18

G5-18A, 2505H, 25.5

31200725

ATTACHMENTS

Figure 3-8 Light Material Buckets Item

Part Number

Qty.

Description

Rev.

1

1001099615

1

B

2

1001101979

1

3

1001099614

1

4

1001101978

1

101

NSS

1

1.0 CU YD LIGHT MATERIAL BUCKET, (G5-18A, 2505H & 25.5 - AUS), (72 in), (includes item 101) 0.8 CU M LIGHT MATERIAL BUCKET, (2505H & 25.5 - CE), (1800mm), (includes item 101) 1.7 CU YD LIGHT MATERIAL BUCKET, (G5-18A, 2505H & 25.5 - AUS), (72 in), (includes item 101) 1.3 CU M LIGHT MATERIAL BUCKET, (2505H & 25.5 - CE), (1800mm), (includes item 101) S/N PLATE

1001105476

1

1001003064 3290601 1001008605 8303545 10701275 1001008666 0760810 1001105474 1001105475

2 2 2 2 4 4 2 1 1

201 202 203 204 205 206 207 208 209

31200725

BUCKET GUARD ACCESSORY, (Germany - if equipped), (includes items 201 thru 209) RETAINER ASSY HEX NUT, M6X1 NUT HEX HD CAPSCREW, M6X14, GR8.8 HARD WASHER, 0.312X0.065 HARD WASHER HEX HD CAPSCREW, M8X20, GR8.8 RIGHT BUCKET GUARD PLATE LEFT BUCKET GUARD PLATE

G5-18A, 2505H, 25.5

B B B

B

3-19

ATTACHMENTS

Figure 3-9 Fork Mounted Hook

G5-18A

1

2

7

6

3

5

4

PAL4560

3-20

G5-18A, 2505H, 25.5

31200725

ATTACHMENTS

Figure 3-9 Fork Mounted Hook (Continued)

2505H & 25.5 - CE

103

101

105

102 106 107

108

104

PAP17410

31200725

G5-18A, 2505H, 25.5

3-21

ATTACHMENTS

Figure 3-9 Fork Mounted Hook Item

Part Number

Qty.

91565094 7029520 1001093171 70020555 90554080 7029521 NSS NSS

1 2 2 1 1 1 1 1

FORK MOUNTED HOOK, (G5-18A), (includes items 1 thru 7) COTTER PIN PIN BUSHING HOOK CHAIN FORK MOUNTED HOOK WELDMENT S/N PLATE

F

1 2 3 4 5 6 7

2700118 NSS 70020201 70020202 70020203 70020204 70020205 70020206 NSS

1 1 1 1 2 4 1 1 1

FORK MOUNTED HOOK, (2505H & 25.5 - CE), (includes items 101 thru 108) FORK MOUNTED HOOK WELDMENT PIN HOOK PIN RETAINING RING BOLT SELF-LOCKING NUT S/N PLATE

B

101 102 103 104 105 106 107 108

3-22

Description

G5-18A, 2505H, 25.5

Rev.

31200725

ATTACHMENTS

Figure 3-9 Fork Mounted Hook (Continued) Item

31200725

Part Number

Qty.

Description

G5-18A, 2505H, 25.5

Rev.

3-23

ATTACHMENTS

Figure 3-10 Universal Hitch Attachment

3-24

G5-18A, 2505H, 25.5

31200725

ATTACHMENTS

Figure 3-10 Universal Hitch Attachment Item

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

31200725

Part Number

Qty.

1001099425

1

1001102333 70021429 70021350 90554016 90554045 70021430 70021431 70021432 70021433 70021434 70021384 70021435 70021436 70021437 70021438 NSS NSS

1 2 2 1 2 4 2 2 2 1 2 2 2 2 1 1 1

Description UNIVERSAL HITCH ATTACHMENT, (G5-18A, 2505H & 25.5 - AUS), (includes all items) UNIVERSAL HITCH ATTACHMENT, (2505H & 25.5 - CE), (includes all items) HEX HD CAPSCREW, 0.38X1.25 FLAT WASHER, 0.38 USA DECAL GREASE FITTING SPACER LOCKING PIN CLEVIS BEARING LEFT LOCK HANDLE SPRING LOCK HANDLE CLEVIS SPRING BOLT PIN RIGHT LOCK HANDLE UNIVERSAL ATTACHMENT WELDMENT S/N PLATE

G5-18A, 2505H, 25.5

Rev. B C

3-25

ATTACHMENTS

This Page Intentionally Left Blank

3-26

G5-18A, 2505H, 25.5

31200725

SECTION 4 ENGINE & ATTACHING PARTS

31200725

G5-18A, 2505H, 25.5

ENGINE & ATTACHING PARTS

Figure 4-1 Engine Installation

4-2

G5-18A, 2505H, 25.5

31200725

ENGINE & ATTACHING PARTS

Figure 4-1 Engine Installation (Continued)

126

113

203

122

203

123 125 124 122

112 201

123

108

202 105 102

101 108 101

119 106 103

121 110

106 107

120

109

117

116 109 402

115

107

107 109

110

401

403

K1 K2 K3

118

PAP31461

31200725

G5-18A, 2505H, 25.5

4-3

ENGINE & ATTACHING PARTS

Figure 4-1 Engine Installation Item

Part Number

Qty.

Description

5 13 16 17 21 32 101 102 103 105 106 107 108 109 110 112 113 115 116 117 118 119 120 121 122 123 124 125 126 201 202 203 301

0682034 3272005 7300435 8310058 8881800 1001141027 0642014 0760508 0761010 4811600 4812000 4812100 4892000 8310297 1001136975

1001149828 70024844 70024845 70024846 1001136095

4 4 4 8 1 4 2 4 2 4 2 8 2 8 2 Ref 1 1 1 1 1 1 1 1 2 2 Ref Ref 1 1 1 1 1

1001139668

1

401 402 403

8310297 4812100 1001143640

2 2 1

HEX HD CAPSCREW, 5/8-11X4-1/4 HEX LOCKNUT, 5/8-11, GR8 REBOUND WASHER WASHER, 5/8 CABLE TIE STRAP ENGINE ISOLATOR MOUNT HEX HD CAPSCREW, 5/8-11X1-3/4, GR5 HEX HD CAPSCREW, M5X16, GR8.8 HEX HD CAPSCREW, M10X20, GR8.8 WASHER, 5mm WASHER, 10mm WASHER, 12mm WASHER, 5/8 HEX HD CAPSCREW, M12X35, GR10.9 FUEL HOSE CLAMP HYDROSTATIC DRIVE PUMP ASSY, (see Figure 9-10 for details) FLYWHEEL COUPLING ASSY, (includes items 201 thru 203) HOSE BARB FITTING ENGINE SUPPORT ENGINE SUPPORT ENGINE SUPPORT PLUG, M16X1.5 PUMP BRACKET FUEL SUPPLY ENGINE HOSE HEX HD CAPSCREW, M8X16, GR8.8 WASHER, 8mm TUBE CLIP, 5/8, (see Figure 10-1 for details) FUSIBLE LINK HARNESS, (see Figure 10-1 for details) HOSE SUPPORT PLATE FLYWHEEL COUPLING PUMP MOUNT PLATE BOLT KIT, (includes all bolts to attach the flywheel coupling & pump mount plate) DEUTZ ENGINE, TD 2.9 L4, (if equipped for ULS), (FOR ENGINE PARTS INFORMATION REFER TO DEUTZ ENGINE PARTS MANUAL 31200936) DEUTZ ENGINE, TD 2.9 L4, (if equipped for LS), (FOR ENGINE PARTS INFORMATION REFER TO DEUTZ ENGINE PARTS MANUAL 31200936) HEX HD CAPSCREW, M12X35, GR10.9 WASHER, 12mm ENGINE SUPPORT

K1

1001161228 7016331 70024190 70024191 1001161229 7016331 70024190 70024191

1 1 1 1 1 1 1 1

FILTER KIT, 500 HOUR, (if equipped for ULS) ENGINE OIL FILTER PRIMARY AIR ELEMENT SAFETY AIR ELEMENT FILTER KIT, 500 HOUR, (if equipped for LS) ENGINE OIL FILTER PRIMARY AIR ELEMENT SAFETY AIR ELEMENT

K2

4-4

1001139691 1001141717 1001143641 1001143642 1001143643 1001143801 1001143839 1001143876 0760808 4811900

G5-18A, 2505H, 25.5

Rev.

A

C C

A

A

31200725

ENGINE & ATTACHING PARTS

Figure 4-1 Engine Installation (Continued) Item

K3

31200725

Part Number

Qty.

70025153 70025161 1001161230 7016331 70024190 70024191 70025153 70025161 1001141461 1001141459 1001145882

1 1 1 1 1 1 1 1 1 1 1

Description PRIMARY FUEL FILTER ELEMENT SECONDARY FUEL FILTER ELEMENT FILTER KIT, 1000 HOUR, (if equipped for ULS), (if equipped for LS) ENGINE OIL FILTER PRIMARY AIR ELEMENT SAFETY AIR ELEMENT PRIMARY FUEL FILTER ELEMENT SECONDARY FUEL FILTER ELEMENT HYDRAULIC CHARGE FILTER HYDRAULIC RETURN FILTER CAP/BREATHER HYDRAULIC FILLER

G5-18A, 2505H, 25.5

Rev.

A

4-5

ENGINE & ATTACHING PARTS

Figure 4-2 Fuel Tank & Lines 404 322

401 403

402 303 311

19

310 20

316 35 20 36

15

12

25

3 15

15

33

19 19

18

21

34

3 15 29

4

9 102 9

27

202 7

6

101 8

28 10 201

4-6

PY8621

G5-18A, 2505H, 25.5

31200725

ENGINE & ATTACHING PARTS

Figure 4-2 Fuel Tank & Lines Item

Part Number

Qty.

3 4 6 7 8 9 10 12 15 18 19 20 21 25 27 28 29 33 34 35 36 101 102 201 202 303 310 311 316 322 401 402 403 404

0681606 0681610 2110812 2130812 2131212 2131216 2172312 3271601 4711600 8406102 8405006 1001136975 8881800 1001141718 1001141975 1001141976 1001142696 1001144106 1001144133 1001158561 1001155823 1001141459 1001141460 1001141461 1001141462 0641406 3960622 4711400 1001080944 1001142970 2420205 4750600 1001142870 88212210

8 2 1 1 1 2 1 2 12 1 4 2 2 2 1 1 1 1 1 1 1 1 1 1 1 14 1 14 1 1 1 6 1 6

31200725

Description HEX HD CAPSCREW, 3/8-16X3/4 HEX HD CAPSCREW, 3/8-16X1-1/4 ADAPTER, STRAIGHT ADAPTER, 90 DEGREE ADAPTER, 90 DEGREE ADAPTER, 90 DEGREE SWIVEL NUT, 45 DEGREE HEX NUT, 3/8-16, GR8 WASHER, 3/8 WIRE CLIP, 13/16 GEAR CLAMP FUEL HOSE CLAMP CABLE TIE STRAP HOSE BARB FITTING HYDRAULIC FILTER ASSY, (includes items 101 & 102) CHARGE PUMP FILTER ASSY, (includes items 201 & 202) FILTER BRACKET FUEL SUPPLY ENGINE HOSE FUEL SUPPLY ENGINE HOSE FUEL RETURN ENGINE HOSE COUPLING, 90 DEGREE SPIN-ON FILTER HEAD FILTER SPIN-ON FILTER CHARGE PUMP HEAD FILTER HEX HD CAPSCREW, 1/4-20X3/4 FUEL TANK COVER GASKET WASHER, 1/4 PLUG FUEL TANK ACCESS PANEL ASSY, (includes items 401 thru 404) FUEL LEVEL GAUGE WASHER, #6 FUEL TANK COVER PLATE SOCKET HD CAPSCREW, 6-32X3/4

G5-18A, 2505H, 25.5

Rev.

A A

B

4-7

ENGINE & ATTACHING PARTS

Figure 4-3 Radiator Installation

39 25

24

18 20

5

27

13

19

1 41 23

33 30 1

16

32

33 1

15 43 7

8 6

8

34

13

33

15

33

38

40

8

16 1 8

37 26

2

21 17

43

10

10

14

42

12

4

42

10 28

11

35

36

10

22

42

10

3

29

14

31 10

55

3

53 51

52

54 PY8541

4-8

G5-18A, 2505H, 25.5

31200725

ENGINE & ATTACHING PARTS

Figure 4-3 Radiator Installation (Continued)

118 116

117

117 115

227

228

REVERSING FAN 103

212

229

228

103

226

108 218 102 203

104 113

102 112

219

105 111

106

101 106 110 114

106

105 106

101

109

PY8611

31200725

G5-18A, 2505H, 25.5

4-9

ENGINE & ATTACHING PARTS

Figure 4-3 Radiator Installation Item

1 2 3 4 5 6 7 8 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 51 52 53 54 55

4-10

Part Number

Qty.

1001138877

1

3271601 0761010 0761014 0811408 2111212 2131212 8420227 4740281 4812000 4891400 8405102 8405104 8405201 1001157075 8420236 88261026 1001003680 1001122286 1001127967 1001128144 1001136834 1001128478 1001132178 1001132205 1001138827 1001138888 1001148423 1001145871 1001141786 1001141787 1001141796 1001141801 1001141834 1001141881 1001141896 1001141944 2170112 1001144367 1001144368 1001009163 0761012 1001156087 8405102 1001121514 1001141788 1001141789 1001141791

4 4 4 1 1 1 1 4 14 2 1 2 2 2 2 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 6 2 1 1 1 1 1

Description RADIATOR/OIL COOLER INSTALLATION, (not available to order, see items 1 thru 43 for service) HEX NUT, 3/8-16, GR8 HEX HD CAPSCREW, M10X20, GR8.8 HEX HD CAPSCREW, M10X30, GR8.8 SCREW, 1/4-20X1 ADAPTER, STRAIGHT ADAPTER, 90 DEGREE HOSE BARB ELBOW, 90 DEGREE SPECIAL WASHER WASHER, 10mm WASHER, 1/4 GEAR CLAMP, 1.75 GEAR CLAMP, 2.25 GEAR CLAMP, 2.50 HOSE CLAMP HOSE BARB ELBOW, 90 DEGREE BUTTON HD CAPSCREW, 3/8-16X5/8 ADAPTER, 90 DEGREE ENGINE VENT HOSE CHECK VALVE COOLANT TANK DEAERATION TANK CAP TEMPERATURE SENSOR DRAIN COCK VALVE, 90 DEGREE HOSE CLAMP COOLANT LEVEL SENSOR WATER/OIL RADIATOR FAN, 20 IN, 9 BLADE ADAPTER, FAN RADIATOR INLET HOSE LOWER RADIATOR HOSE ASSY, (includes items 51 thru 55) FAN SHROUD MOUNTING PAD RADIATOR VENT HOSE, 3/16 FAN GUARD GRILL COOLANT OVERFLOW HOSE ENGINE VENT HOSE ADAPTER, STRAIGHT FOAM GASKET SEAL FOAM GASKET SEAL SEAL HEX HD CAPSCREW, M10X25, GR8.8 HOSE CLAMP GEAR CLAMP, 1.75 TEE PIPE WATER INLET HOSE RADIATOR OUTLET HOSE SURGE TANK RETURN HOSE

G5-18A, 2505H, 25.5

Rev. E

B

D

31200725

ENGINE & ATTACHING PARTS

Figure 4-3 Radiator Installation (Continued) Item

101 102 103 104 105 106 108 109 110 111 112 113 114 115 116 117 118 203 212 218 219 226 227 228 229

31200725

Part Number

Qty.

Description

Rev.

1001139670

1

C

1001139671

1

0681608 2130606 2130808 2150808 3271601 4711600 1001141779 1001143041 1001144374 1001144377 1001144692 1001144693 0100090 0760810 3290801 4811900 8410001 2110808 1001141780 1001144694 1001144695 0681506 3271501 4711500 1001145710

2 1 1 1 2 4 1 1 1 30 in 1 1 AR 1 1 2 1 1 1 1 1 2 2 4 1

FAN INSTALLATION, VARIABLE, (if equipped), (not available to order, see items 101 thru 118 for service) FAN INSTALLATION, VARIABLE, REVERSING, (if equipped), (not available to order, see items 101 thru 103, 105, 106, 109 thru 111, 114 thru 118 & 203 thru 229 for service) HEX HD CAPSCREW, 3/8-16X1 ADAPTER, 90 DEGREE ADAPTER, 90 DEGREE ADAPTER, 45 DEGREE HEX NUT, 3/8-16, GR8 WASHER, 3/8 FAN MOTOR, VARIABLE HOSE ASSY AIR DAM PLATE BULB SEAL HOSE ASSY HOSE ASSY LOCTITE® 454TM HEX HD CAPSCREW, M8X20, GR8.8 HEX NUT, M8X1.25 WASHER, 8mm HOSE CLAMP ADAPTER, STRAIGHT FAN MOTOR, VARIABLE, REVERSING HOSE ASSY HOSE ASSY HEX HD CAPSCREW, 5/16-18X3/4 HEX NUT, 5/16-18, GR8 WASHER, 5/16 BRUSH SEAL

G5-18A, 2505H, 25.5

D

4-11

ENGINE & ATTACHING PARTS

Figure 4-4 Air Cleaner Installation

6 5

11

7 101

1

104 103 3

12

3

102 7

101 8 9 7

105 10 4

4

4-12

G5-18A, 2505H, 25.5

2

PY8401

31200725

ENGINE & ATTACHING PARTS

Figure 4-4 Air Cleaner Installation Item

1 2 3 4 5 6 7 8 9 10 11 12 101 102 103 104 105

31200725

Part Number

Qty.

1001139686

1

0811510 0760808 8310420 4811900 90028488 1001142859 8410011 1001101451 1001139155 1001141310 1001142259 1001143201 1001133633 1001133634 70024190 70024191 70025249

2 2 2 2 1 1 3 1 1 1 1 1 1 1 1 1

Description AIR CLEANER INSTALLATION, (not available to order, see items 1 thru 12 for service) SCREW, 5/16-18X1-1/4 HEX HD CAPSCREW, M8X16, GR8.8 FLANGE NUT, 5/16-18 WASHER, 8mm T-BOLT CLAMP AIR INTAKE ADAPTER DUCT GEAR CLAMP, 3.25 MUFFLER CLAMP AIR INTAKE TUBE TUBE BRACKET AIR FILTER, (includes items 101 thru 105) AIR INTAKE HOSE FILTER HOUSING BRACKET PRIMARY ELEMENT SECONDARY ELEMENT DUST VALVE

G5-18A, 2505H, 25.5

Rev. B

C

4-13

ENGINE & ATTACHING PARTS

Figure 4-5 Exhaust Installation

IF EQUIPPED FOR ULS

6

1 3

10 3 2

1

3 2

3

4

7

4

PY8360

4-14

G5-18A, 2505H, 25.5

31200725

ENGINE & ATTACHING PARTS

Figure 4-5 Exhaust Installation Item

1 2 3 4 6 7 10

31200725

Part Number

Qty.

1001139681

Ref

0681508 3271501 4711500 8410011 1001141551 1001143216 1001143304

8 8 16 2 1 1 1

Description EXHAUST INSTALLATION, (if equipped for ULS), (not available to order, see items 1 thru 10 for service) HEX HD CAPSCREW, 5/16-18X1 HEX NUT, 5/16-18, GR8 WASHER, 5/16 GEAR CLAMP, 3.75 EXHAUST ELBOW PIPE EXHAUST PIPE THERMAL SOCK INSULATE

G5-18A, 2505H, 25.5

Rev. C

4-15

ENGINE & ATTACHING PARTS

Figure 4-5 Exhaust Installation

IF EQUIPPED FOR LS

4-16

G5-18A, 2505H, 25.5

31200725

ENGINE & ATTACHING PARTS

Figure 4-5 Exhaust Installation Item

1 2 3 4 5 6 7 8 9 10 11 12 13 14

31200725

Part Number

Qty.

1001139682

Ref

0681608 0681610 3271601 4711600 8405204 8275212 1001119727 1001140671 1001141019 1001143304 1001153410 1001153411 1001153412 1001153413

4 4 8 16 1 4 2 1 1 1 1 1 1 1

Description EXHAUST INSTALLATION, (if equipped for LS), (not available to order, see items 1 thru 14 for service) HEX HD CAPSCREW, 3/8-16X1 HEX HD CAPSCREW, 3/8-16X1-1/4 HEX NUT, 3/8-16, GR8 WASHER, 3/8 GEAR CLAMP, 3.25 MUFFLER CLAMP MUFFLER CLAMP MUFFLER SUPPORT PLATE THERMAL SOCK INSULATE EXHAUST ELBOW PIPE FLEX TUBE EXHAUST PIPE EXHAUST PIPE

G5-18A, 2505H, 25.5

Rev. C

4-17

ENGINE & ATTACHING PARTS

Figure 4-6 Engine Heater Installation

2 1

2 7

101

5 6

11 10 9 8

4 3 2

201

2

PY9280

4-18

G5-18A, 2505H, 25.5

31200725

ENGINE & ATTACHING PARTS

Figure 4-6 Engine Heater Installation Item

1 2 3 4 5 6 7 8 9 10 11 101 201

31200725

Part Number

Qty.

1001139684

Ref

8360005 8410009 1001143254 1001143255 1001143467 1001143468 84712749 0760828 1321716 8307222 1001157088

1 4 1 1 1 1 1 1 1 2 1 Ref Ref

Description ENGINE HEATER INSTALLATION, (not available to order, see items 1 thru 11 for service) SHUT-OFF VALVE GEAR CLAMP CAB HEATER HOSE CAB HEATER HOSE STRAIGHT ADAPTER STRAIGHT ADAPTER BRASS ELBOW HEX HD CAPSCREW, M8X110, GR8.8 CLAMP PLAIN WASHER, M8 SLEEVE DEUTZ ENGINE, TD 2.9 L4, (see Figure 4-1 for details) HEATER WITH A/C, (see Figure 6-8 for details)

G5-18A, 2505H, 25.5

Rev. C

4-19

ENGINE & ATTACHING PARTS

Figure 4-7 Lubricity Doser Installation

IF EQUIPPED WITH JP-8 FUEL

2 6 12 5 1 8 7 9

14

3

3

4 10

15

11

9 9 13

9

PY9300

4-20

G5-18A, 2505H, 25.5

31200725

ENGINE & ATTACHING PARTS

Figure 4-7 Lubricity Doser Installation Item

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

31200725

Part Number

Qty.

1001146571

Ref

0641516 0681608 2220251 2220313 3311505 4711600 4891500 8430068 1001136975 1001141287 1001141591 1001146575 1001153468 1001153469 1001097160

3 4 2 1 3 4 6 1 4 1 1 1 1 1 6 in

Description LUBRICITY DOSER INSTALLATION, (if equipped with JP-8 fuel), (not available to order, see items 1 thru 15 for service) HEX HD CAPSCREW, 5/16-18X2 HEX HD CAPSCREW, 3/8-16X1 ADAPTER, STRAIGHT BARB FITTING, 90 DEGREE HEX LOCKNUT, 5/16-18, GR2 PLAIN WASHER, 3/8 HARDENED WASHER, 5/16 HOSE BARB COUPLING FUEL HOSE CLAMP LUBRICITY DOSER MOUNT LUBRICITY DOSER ELEMENT FILTER DOSER BRACKET ENGINE FUEL SUPPLY HOSE ENGINE FUEL SUPPLY HOSE SELF-GRIPPING BULB SEAL

G5-18A, 2505H, 25.5

Rev. A

4-21

ENGINE & ATTACHING PARTS

This Page Intentionally Left Blank

4-22

G5-18A, 2505H, 25.5

31200725

SECTION 5 DRIVE TRAIN

31200725

G5-18A, 2505H, 25.5

DRIVE TRAIN

Figure 5-1 Drive Train Installation

09

5-2

G5-18A, 2505H, 25.5

31200725

DRIVE TRAIN

Figure 5-1 Drive Train Installation Item

1 2 3 4 5 6 7 8 9 10 11 101 102

31200725

Part Number

Qty.

Description

Rev.

1001138824

Ref

A

1001156681

Ref

0682264 3272201 3576766 4040291 1001156526 4892200 91403412 1001080229 1001081071

4 4 2 1 1 12 4 32 4 Ref Ref 2 4 2

DRIVE TRAIN INSTALLATION, (ANSI & AUS), (not available to order, see items 1 thru 11 for service) DRIVE TRAIN INSTALLATION, (CE), (not available to order, see items 1 thru 11 for service) HEX HD CAPSCREW, 3/4-10X8, GR8, (torque to 420 lb-ft/569 Nm) HEX NUT, 3/4-10, GR8 MOUNTING PLATE DRIVE SHAFT, (ANSI & AUS) DRIVE SHAFT, (CE) WASHER, 3/4 HEX HD CAPSCREW, 3/4-10X5, GR8, (torque to 420 lb-ft/569 Nm) LUG NUT, M18X1.5, (torque to 220 lb-ft/300 Nm) FRONT AXLE MOUNT SLEEVE FRONT AXLE ASSY, (see Figure 5-2 for details) REAR AXLE ASSY, (see Figure 5-7 for details) STRAP KIT, (includes items 101 & 102), (torque to 35 lb-ft/47 Nm) SCREW STRAP

8880219-OM 8880221 8880220

G5-18A, 2505H, 25.5

A

5-3

DRIVE TRAIN

Figure 5-2 Front Axle Assembly

09

5-4

G5-18A, 2505H, 25.5

31200725

DRIVE TRAIN

Figure 5-2 Front Axle Assembly Item 1 2 3 4 5 6 7 8 9 10 101 102 103 104

31200725

Part Number

Qty.

1001144104 0761216 2221285 8770241 10837724 1001081086 1001081333 1001105990 1001138821

1 4 1 1 1 1 2 1 1 Ref 1 Ref Ref Ref Ref

1001144255

Description FRONT AXLE ASSEMBLY, (includes items 1 thru 10) HEX HD CAPSCREW, M12X40, GR8.8, (torque to 97 Nm/ 72 lb-ft) ELBOW, 90 DEGREES, LONG, (includes o-ring) ELBOW, 90 DEGREES, (includes o-ring) WASHER SEAL SPEEDOMETER SENSOR FITTING, (includes o-ring) ELBOW, 45 DEGREES, (includes o-ring) FRONT AXLE, (includes items 101 thru 104) FRONT DRIVE MOTOR, (see Figure 9-9 for details) FITTING, (includes o-ring) CENTRAL HOUSING & STEERING, (see Figure 5-3 for details) DIFFERENTIAL, (see Figure 5-4 for details) HUB REDUCTION, (see Figure 5-5 for details) BRAKES, (see Figure 5-6 for details)

G5-18A, 2505H, 25.5

Rev. B

E

5-5

DRIVE TRAIN

Figure 5-3 Central Housing & Steering

104

103

102

101

102

103

4 1 2 3

PY8600

5-6

G5-18A, 2505H, 25.5

31200725

DRIVE TRAIN

Figure 5-3 Central Housing & Steering Item

Part Number

Qty.

1 2 3 4 101 102 103 104

80204005 91514098 70021177 70024862 70023035 70020301 70020302 70020269

1 1 1 1 1 2 2 4

31200725

Description

Rev.

CIRCLIP PLUG MAGNET PLUG HOUSING STEER CYLINDER RING ARTICULATED TIE ROD BOLT

G5-18A, 2505H, 25.5

5-7

DRIVE TRAIN

Figure 5-4 Differential

4

3

11

5

2

7 10

1 55

54 6

7 9 8 47

48

33

46

34

38 35

36

18

37 13

45

17

11

19

15 12 44

40

43 42

41

17

20

39

18

21 20

24 23

49 16

25 14

22

18

20 17

19 17

32 18

31 30 29 28 27

5-8

G5-18A, 2505H, 25.5

26

PY8590

31200725

DRIVE TRAIN

Figure 5-4 Differential Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9

70024863 70020230 70020231 70020232 91474512 70024864 70020234 70020235 70020236 70024865 70024866 70024867 70024868 70024869 70020239 70024870 70020240 70021939 70020242 70020243 70020244 70020245 70021929 70020247 70021928 70020249 70020250 70020251 70020252 70020253 70024871 70020254 70020254 3984301 70020255 70020256 70020257 70020258 70020259 70020260 70020261 70020262 80204178 70020263 91514087 80204147 70024873 70021177 70020265

1 1 1 1 1 1 2 1 1 1 1 1 AR AR AR AR 1 1 1 1 4 4 2 3 1 1 1 12 1 1 AR AR AR 1 1 1 7 8 1 1 1 1 1 1 1 8 8 1 1

10 11 12

13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43

31200725

Description

Rev.

GEAR CIRCLIP BALL BEARING CIRCLIP VENT SPACER BEARING RING NUT RING RING SHIM KIT BEVEL GEAR SET SHIM SHIM SHIM SHIM TAPER ROLLER BEARING DIFFERENTIAL CARRIER FRICTION WASHER DIFFERENTIAL SIDE GEAR DIFFERENTIAL PINION FRICTION WASHER PIN DOWEL PIN SHAFT RETAINER DIFFERENTIAL SIDE GEAR BOLT FRICTION WASHER CIRCLIP SHIM SHIM SHIM BEARING CIRCLIP BEARING CLUTCH DISC INTERMEDIATE CLUTCH DISC SEAL BALL BEARING GEAR CIRCLIP BALL BEARING SEAL PLUG SPRING WASHER BOLT MAGNET PLUG DOWEL

G5-18A, 2505H, 25.5

5-9

DRIVE TRAIN

Figure 5-4 Differential (Continued) Item

Part Number

Qty.

44 45 46 47 48 49 54 55

70020266 70020267 70024874 70020269 70024875 70020271 70024876 70024877

1 1 1 6 1 1 1 1

5-10

Description

Rev.

PLUG FLANGE O-RING BOLT COVER CLUTCH DISC WASHER BOLT

G5-18A, 2505H, 25.5

31200725

DRIVE TRAIN

Figure 5-4 Differential (Continued) Item

31200725

Part Number

Qty.

Description

G5-18A, 2505H, 25.5

Rev.

5-11

DRIVE TRAIN

Figure 5-5 Hub Reduction

60 2 3 51

1 50

21

23

4

10 11

9 5

49 12

8

6 25 22 42

6

7

26

13 14

5 27 32

28

43

34

29

42

30 31

48

56 41 40

19 20

33

18 24

52

17 54

15 16

39

13

35 36

38

9 10 37

5-12

G5-18A, 2505H, 25.5

11 PY8660

31200725

DRIVE TRAIN

Figure 5-5 Hub Reduction Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 25 26 27 28 29 30 31 32 33 36 37 38 39 40 41 42 43 48 49 50 51 52 56 60

70021147 91474512 70024878 70021149 70021150 70021151 70021152 70024880 70024881 80204117 91514123 70024882 70021155 70020173 70021156 70021157 80204065 91514117 70021158 70021159 91514087 7029300 70024883 91474507 91474579 91474580 70024884 70024885 70024886 70024887 91474585 70023900 91514188 91514189 70024888 70021178 70024889 70024890 70021181 70024891 70024892 70024893 70021172 70021173 7028733 70024894 70020282

2 1 16 1 2 4 2 2 2 4 12 1 2 2 2 2 4 4 1 1 1 2 16 2 2 2 2 2 2 2 6 6 2 4 2 2 16 16 4 2 2 2 1 16 4 2 1

31200725

Description

Rev.

O-RING VENT BOLT AXLE CASE THRUST BUSHING SEAL UNIVERSAL JOINT PIVOT PIN GREASE FITTING PLUG BOLT SHIM KIT SEAL BUSHING JOINT PIVOT PIN NUT BOLT RH STEERING CASE LH STEERING CASE PLUG SEAL WHEEL STUD O-RING CIRCLIP RING GEAR RING GEAR SUPPORT LOCKING PLATE SPACER CIRCLIP CIRCLIP PLANET GEAR ASSEMBLY, (includes planet gear & bearing) PLUG COUNTERSUNK BOLT PLANET GEAR CARRIER FRICTION WASHER NUT STUD BEARING WHEEL HUB PLANET GEAR CARRIER ASSEMBLY, (includes items 32 thru 34, 38 & 39) GREASE FITTING AXLE CASE BOLT STEERING ADJUST BOLT, (includes items 17 & 18) RING GEAR SUPPORT ASSEMBLY, (includes items 26 thru 28) PLUG

G5-18A, 2505H, 25.5

5-13

DRIVE TRAIN

Figure 5-6 Brakes

2 1 3

4

5

19

6

7

19

8

18 17

9

21

10 17 20

16 15

22 20

14 23 24

25 26

27

11

13 12

28

35

36 34

33 29

30

5-14

G5-18A, 2505H, 25.5

31 32

PY8680

31200725

DRIVE TRAIN

Figure 5-6 Brakes Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

70020273 70020274 70021942 70020276 70021941 70024896 70021940 70020279 70020280 70020281 70020282 80204281 80204117 70020283 91514156 91514157 70020284 70020285 70020286 70020287 70020247 70020289 70020290 70020291 70020292 70020293 70024897 70020295 70020296 70020297 80204111 70020298 70020299 70024898 91514154 70024899

6 6 1 1 1 1 1 2 1 1 1 2 2 1 1 1 2 1 4 4 1 1 3 3 1 1 1 2 1 2 2 2 1 2 2 2

31200725

Description

Rev.

BRAKE DISC INTERMEDIATE BRAKE DISC BUSHING DETEND BALL SPACER SHIM KIT INTERMEDIATE BRAKE DISC ROLL PIN PISTON O-RING PLUG BLEEDING BOLT PLUG BACK-UP RING O-RING BACK-UP RING CIRCLIP SPRING BACK-UP RING O-RING DOWEL PISTON O-RING PIN O-RING O-RING PISTON SPRING RING NUT BOLT O-RING SPACER BOLT SEAL WASHER PLUG KIT, (includes items 34 & 36) PLUG

G5-18A, 2505H, 25.5

5-15

DRIVE TRAIN

Figure 5-7 Rear Axle Assembly

3

101

1

1

102

2 103

PY8691

5-16

G5-18A, 2505H, 25.5

31200725

DRIVE TRAIN

Figure 5-7 Rear Axle Assembly Item 1 2 3 101 102 103

31200725

Part Number

Qty.

1001144105 1001081333 1001105990 1001138822

1 2 1 1 Ref Ref Ref

Description REAR AXLE ASSEMBLY, (includes items 1 thru 3) CONNECTOR, (includes o-ring) ELBOW, 45 DEGREES REAR AXLE, (includes items 101 thru 103) CENTRAL HOUSING & STEERING, (see Figure 5-8 for details) DIFFERENTIAL, (see Figure 5-9 for details) HUB REDUCTION, (see Figure 5-10 for details)

G5-18A, 2505H, 25.5

Rev. A E F

5-17

DRIVE TRAIN

Figure 5-8 Central Housing & Steering

106 104 109 103

102

101

103

102

1

2

202 3

201

203

205

204 206

PY8740

5-18

G5-18A, 2505H, 25.5

31200725

DRIVE TRAIN

Figure 5-8 Central Housing & Steering Item

Part Number

Qty.

1 2 3 101 102 103 104 106 109 201 202 203 204 205 206

80204005 91514098 70021177 70023035 70020301 70020302 70020269 7029306 7029307 91474516 70021198 70021199 91514099 80204117 70021200

1 1 1 1 2 2 4 3 1 4 2 2 2 2 2

31200725

Description

Rev.

CIRCLIP PLUG MAGNET PLUG CYLINDER RING ARTICULATED TIE ROD BOLT BOLT PLUG REDUCTION BUSHING THRUST BUSHING SUPPORT GREASE FITTING PLUG SUPPORT

G5-18A, 2505H, 25.5

5-19

DRIVE TRAIN

Figure 5-9 Differential

10 12

17 16

11 14

18

15

16

17

19 9

19 20 16

21 15 14

17

13 19

18 3

11

16

5 3 22

12

17 6

4 7

2 8 1

PY8750

25

5-20

G5-18A, 2505H, 25.5

31200725

DRIVE TRAIN

Figure 5-9 Differential Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 25

80204213 70020288 70020234 91474523 70020233 70024866 70024927 70020303 70024928 70020251 70024929 70020240 70020346 70020242 70021221 70020244 70020245 70021929 70020247 70021928 70020249 70021076 70021196

1 1 2 1 1 1 1 1 1 12 1 2 1 2 2 4 4 2 3 1 1 1 1

31200725

Description

Rev.

NUT FLANGE BEARING SEAL SPACER SHIM KIT SHIM KIT SPACER BEVEL GEAR SET BOLT SHIM KIT TAPER ROLLER BEARING DIFFERENTIAL CARRIER FRICTION WASHER DIFFERENTIAL SIDE GEAR DIFFERENTIAL PINION FRICTION WASHER PIN DOWEL PIN SHAFT RETAINER COVER O-RING

G5-18A, 2505H, 25.5

5-21

DRIVE TRAIN

Figure 5-10 Hub Reduction

2 3

1 44 21 47 4 23

10 9

5

43

6

8

25

49 12

7

22 42

46 45

11

6 5

26

13

27

14 32

28

33

19 20

29

42

30 31

48

18

56 52 41 40

39

15

17 16

13

64 38

9 10 37

5-22

G5-18A, 2505H, 25.5

11 PY8760

31200725

DRIVE TRAIN

Figure 5-10 Hub Reduction Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 25 26 27 28 29 30 31 32 33 37 38 39 40 41 42 43 44 45 46 47 48 49 52 56 61 64

70021147 91474512 70024878 70024930 70021150 70021151 70024931 70024880 70024881 80204117 91514123 70024932 70021155 70020173 70021158 70021157 80204065 91514117 70021158 70021159 91514087 7029300 70024883 91474507 91474579 91474580 70024884 70024885 70024886 70024887 91474585 70023900 91514189 70024888 70021178 70024889 70024890 70021181 70024891 70020272 91514118 91514119 91514120 70024892 70024893 7028733 70024894 70023900 91514188

1 1 16 1 2 4 2 2 2 4 12 1 2 2 2 2 4 4 1 1 1 2 16 2 2 2 2 2 2 2 6 6 4 2 2 16 16 4 2 1 8 8 8 2 2 4 2 6 2

31200725

Description

Rev.

O-RING VENT BOLT AXLE CASE THRUST BUSHING SEAL UNIVERSAL JOINT PIVOT PIN GREASE FITTING PLUG BOLT SHIM KIT SEAL BUSHING JOINT PIVOT PIN NUT BOLT RH STEERING CASE LH STEERING CASE PLUG SEAL WHEEL STUD O-RING CIRCLIP RING GEAR RING GEAR SUPPORT LOCKING PLATE SPACER CIRCLIP CIRCLIP PLANET GEAR ASSEMBLY, (includes planet gear & bearing) COUNTERSUNK BOLT PLANET GEAR CARRIER FRICTION WASHER NUT STUD BEARING WHEEL HUB AXLE CASE STUD WASHER NUT PLANET GEAR CARRIER, (includes items 32 thru 39) GREASE FITTING STEERING ADJUST BOLT, (includes items 17 & 18) RING GEAR SUPPORT, (includes items 26 thru 28) PLANET GEAR PLUG

G5-18A, 2505H, 25.5

5-23

DRIVE TRAIN

Figure 5-11 Fender Installation

1

1

1 102

104 103

1

101 103 105 247 246 245

303

301

302

PY8781

NOTE: USE LOCTITE 243TM (1001095650) ON ALL BOLT THREADS. ®

5-24

G5-18A, 2505H, 25.5

31200725

DRIVE TRAIN

Figure 5-11 Fender Installation Item

1 2 101 102 103 104 105 245 246 247

301 302 303

31200725

Part Number

Qty.

0275505

Ref

1001080216 1001095650 1001081100 1001080212 1001151134 1001151135 1001151136 91514118 91514119 91514120

4 AR 1 1 8 4 4 8 8 8

1001097640

1

1001108082 1001108092 1001080891

4 4 1

Description FENDER INSTALLATION, (if equipped), (not available to order, see item 1 & 2 for service) FENDER ASSY, (if equipped), (includes items 101 thru 105) LOCTITE® 243TM FENDER MOUNT WHEEL FENDER FENDER WASHER, 3/8X0.048X1-1/2 SOCKET HD CAPSCREW, 3/8-16X1-1/4 LOCKNUT, 3/8-16 STUD WASHER NUT FRONT FENDER INSTALLATION, (G5-18A, if equipped), (includes items 301 thru 303) HEX HD CAPSCREW, 5/16-18X2 WASHER, 5/16 FRONT FENDER

G5-18A, 2505H, 25.5

Rev. D G

B

5-25

DRIVE TRAIN

Figure 5-12 Tires & Rims

1 5.5 BAR/80 PSI

2 3 102

2 3

101 103

5 4 PY8891

5-26

G5-18A, 2505H, 25.5

31200725

DRIVE TRAIN

Figure 5-12 Tires & Rims Item

1

2

Part Number

Qty.

1001141321 1001141322 1001141323 1001141324 1001141329 1001143707 1001128006 1001128007 8005828 1001140684

1 1 1 1 1 1 4 4 4 2

1001140686 1001140701 1001140703 1001141051 1001143689 3

1001140698 1001140700 1001140702 1001140704 1001141049 1001143671

4 5 101

102

103 104

31200725

4240084 1001115871 1001139975 1001139974 1001142101 1001081222 4520259 1001154229 4640163 8526203

Description

TIRE SET, 12–16.5, PNEUMATIC, (CE & ANSI), (includes items 1 thru 3) TIRE SET, 14–17.5 PNEUMATIC, (includes items 1 thru 3) TIRE SET, 12–16.5, FOAM, (CE & ANSI), (includes items 2 & 3) TIRE SET, 14–17.5, FOAM, (includes items 2 & 3) TIRE SET, 33–12-20, NON-MARKING, (ANSI), (includes items 2 thru 5) TIRE SET, 10.5–18, AGRICULTURAL, (CE & ANSI), (includes items 1 thru 3) TIRE PRESSURE DECAL, (5.5 BAR/80 PSI), PNEUMATIC TIRE PRESSURE DECAL, (4.8 BAR/ 70 PSI), PNEUMATIC TIRE PRESSURE DECAL, (6.0 BAR/87 PSI), AGRICULTURAL WHEEL & TIRE ASSY, RIGHT, 12–16.5, PNEUMATIC, (includes items 101 thru 103) 2 WHEEL & TIRE ASSY, RIGHT, 14–17.5, PNEUMATIC, (includes items 101 thru 103) 2 WHEEL, & TIRE ASSY, RIGHT, 12–16.5, FOAM, (includes items 101 thru 104) 2 WHEEL & TIRE ASSY, RIGHT, 14–17.5, FOAM, (includes items 101 thru 104) 2 WHEEL & TIRE ASSY, RIGHT, NON-MARKING 2 WHEEL & TIRE ASSY, RIGHT, AGRICULTURAL, 10.5-18, (includes items 101 thru 103) 2 WHEEL & TIRE ASSY, LEFT, 12–16.5, PNEUMATIC, (includes items 101 thru 103) 2 WHEEL & TIRE ASSY, LEFT, 14–17.5, PNEUMATIC, (includes items 101 thru 103) 2 WHEEL, & TIRE ASSY, LEFT, 12–16.5, FOAM, (includes items 101 thru 104) 2 WHEEL & TIRE ASSY, LEFT, 14–17.5, FOAM, (includes items 101 thru 104) 2 WHEEL & TIRE ASSY, LEFT, NON-MARKING 2 WHEEL & TIRE ASSY, LEFT, AGRICULTURAL, 10.5-18, (includes items 101 thru 103) 1 ANTI-STATIC STRAP 1 BOLT, 1X0.375-16 1 WHEEL, 16.5X9.75 1 WHEEL, 17.5X10.5 1 WHEEL, 18X9 1 TIRE, 12X16.5 1 TIRE, 14X17.5 1 TIRE, 10.5X18 1 TIRE VALVE 220 lb BALLAST FLATPROOFING FOAM FILL, (not shown)

G5-18A, 2505H, 25.5

Rev. A A A A A A

C C C C A C C C C C A C

5-27

DRIVE TRAIN

This Page Intentionally Left Blank

5-28

G5-18A, 2505H, 25.5

31200725

SECTION 6 CAB

31200725

G5-18A, 2505H, 25.5

CAB

Figure 6-1 Cab Installation

G5-18A

2505H & 25.5

6-2

G5-18A, 2505H, 25.5

31200725

CAB

Figure 6-1 Cab Installation (Continued)

601

602 603

605

606 604

650 607 603

602

501

315

311

506

507 508

503

504 510 509

505 502

703 751

707 701

702 705

704 752

706 753

PY9261

31200725

G5-18A, 2505H, 25.5

6-3

CAB

Figure 6-1 Cab Installation Item

Part Number

Qty.

1001138462

1

1001138463

1

1001138464

1

1001138396

1

1001138465

1

1001138466

1

1001139580

1

1001139581

1

1 4 5 6 7 8 10 11 13 14 15 16 26 101 203 208 209 210 311 315

501 502 503 504 505 506 507 508 509 510

6-4

0700610 8307024 1001114675 8866514 1001080847 1001080822

1001100966 1001080953 3931010

0275492 0682228 0682440 3272201 3272401 4892400 90027473 91403097 1001080992 91403153 91403217

Descriptions

Rev.

Ref Ref Ref Ref Ref Ref Ref Ref Ref 2 2 1 1 1 1 Ref Ref 1 1 2 Ref Ref

OPEN CAB, (G5-18A), (if equipped with fixed steering column), (see items 1 thru 26 & 101 thru 210 & 315 for details) OPEN CAB, (G5-18A), (if equipped with tilt steering column), (see items 1 thru 26 & 101 thru 210 & 315 for details) ENCLOSED CAB, (G5-18A), (if equipped with heater), (see items 1 thru 26 & 101 thru 210 & 315 for details) ENCLOSED CAB, (G5-18A), (if equipped with heater & AC), (see items 1 thru 26 & 101 thru 210 & 315 for details) ENCLOSED CAB, (2505H), (if equipped with heater), (see items 1 thru 26, 101, 203, 311 & 315 for details) ENCLOSED CAB, (2505H), (if equipped with heater & AC), (see items 1 thru 26, 101, 203, 311 & 315 for details) ENCLOSED CAB, (25.5), (if equipped with heater), (see items 1 thru 26 & 101, 203, 311 & 315 for details) ENCLOSED CAB, (25.5), (if equipped with heater & AC), (see items 1 thru 26 & 101, 203, 311 & 315 for details) SEAT, (see Figure 6-6 for details) STEERING COLUMN, (see Figure 7-3 for details) HEATER OPTIONS, (see Figure 6-8 for details) PARK BRAKE VALVE, (see Figure 8-4 for details) COVER OPTIONS, (see Figure 6-8 for details) OPEN CAB, (see Figure 6-2 for details) ENCLOSED CAB, (see Figure 6-3 for details) CAB DOOR & WINDOW, (see Figure 6-3 for details) CAB HOSES, (not shown), (see Section 8 for details) HEX HD CAPSCREW, M6X20, GR8.8 WASHER, M6 MIRROR ARM CONVEX MIRROR FLOOR SKID STRIP, (G5-18A) MOLDED FLOOR MAT, (2505H & 25.5) IGNITION SWITCH, (not shown), (see Figure 6-4 for details) CAB SWITCHES, (see Figure 10-4 for details) JUMPER HARNESS HOOK SOCKET HD CAPSCREW, M10-24X5/8 WIPER INSTALL, (see Figure 6-7 for details) DASH, (see Figure 6-4 for details)

Ref 1 2 2 2 2 2 2 2 4 2

CAB INSTALLATION, (not available to order, see items 501 thru 511 for service) HEX HD CAPSCREW, 3/4-10X3-1/2, GR8 HEX HD CAPSCREW, 7/8-9X5, GR8 HEX NUT, 3/4-10, GR8 HEX NUT, 7/8-9, GR8 WASHER, 7/8 WASHER, 3/4 CENTER BONDED MOUNT WASHER SHOCK MOUNT REBOUND WASHER

G5-18A, 2505H, 25.5

B B B B C C C C

F

31200725

CAB

Figure 6-1 Cab Installation (Continued) Item

Part Number

Qty.

511

0682230

1

1001081287

Ref

1001081286

Ref

1001080859 0630468 1001108115 1001081296 1001081298 1001108242 1001138703 1001080860

1 4 4 1 1 4 2 1

1001080933

Ref

701 702 703 704 705 706 707 751 752 753

0641410 3900302 1001080382 1001080824 1001080932 82033997 4711400 1001080872 1001097319 1001081234

2 2 1 1 1 5 in 2 1 1 1

801

1001137997 1001137998 8303034 8303034 101977201 3271405

1 1 4 8 2 4

601 602 603 604 605 606 607 650

803 804 805

31200725

Descriptions

Rev.

HEX HD CAPSCREW, 3/4-10X3-3/4, GR8, (not shown) FRONT BRICK GUARD INSTALLATION, (if equipped), (not available to order, see items 602, 603, 607 & 650 for service) TOP BRICK GUARD INSTALLATION, (if equipped), (not available to order, see items 601 thru 606 for service) UPPER BRICK GUARD BUTTON HD CAPSCREW, 5/16-18X1 HEX LOCKNUT, 5/16, GR8 LEFT BRICK GUARD WELDMENT RIGHT BRICK GUARD WELDMENT SCREW, 1/4-20X1/2, GR5 BRICK GUARD SPACER LOWER BRICK GUARD SHIELD WASHER TANK WITH PUMP INSTALLATION, (not available to order, see items 701 thru 707 for service) HEX HD CAPSCREW, 1/4-20X1-1/4 STAINLESS STEEL SCREW, #8 WASHER PUMP WASHER FLUID BOTTLE, (includes items 751 thru 753) WASHER PUMP CLAMP WINDOW WASHER HOSE WASHER CAP WASHER FLUID TANK FITTING

D D

E

B

PARK BRAKE VALVE BRACKET, (G5-18A) PARK BRAKE VALVE BRACKET, (2505H & 25.5) SCREW, 1/4-20X0.75, (G5-18A) SCREW, 1/4-20X0.75, (2505H & 25.5) SCREW, 1/4-20X1.5, (G5-18A) HEX LOCKNUT, 1/4-20, GR8, (2505H & 25.5)

G5-18A, 2505H, 25.5

6-5

CAB

Figure 6-2 Open Cab

2

1

5

3

4

6-6

PY9050

G5-18A, 2505H, 25.5

31200725

CAB

Figure 6-2 Open Cab Item 1 2 3 4 5

31200725

Part Number

Qty.

1001138584

1 Ref 1 1 1 1

1001080798 1001109365 NSS NSS

Description OPEN CAB, (G5-18A), (includes items 1 thru 5) REAR HINGED WINDOW, (see Figure 6-3 for details) RIGHT SIDE GLASS ROPS WARNING DECAL CAB WELDMENT NAMEPLATE DECAL

G5-18A, 2505H, 25.5

Rev. C

6-7

CAB

Figure 6-3 Enclosed Cab Installation

6-8

G5-18A, 2505H, 25.5

31200725

CAB

Figure 6-3 Enclosed Cab Installation (Continued)

102

114 104 107 109 101

108 106 113 115

103 116 110

111 112

105

31200725

G5-18A, 2505H, 25.5

PY9140

6-9

CAB

Figure 6-3 Enclosed Cab Installation Item

1 2 3 4 5 6 7 8

9 10 11 12 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 201 202 203 204 205 206 208 209 210 211 212 213 214

6-10

Part Number

Qty.

Description

Rev.

1001138478

Ref

F

1001150647

Ref

3291201 1001009126 1001080796 1001080797 1001080798 1001080801 1001080821 1001150596

1 1 1 1 1 1 1 Ref

1001150598

Ref

1001109365 1001109478 NSS NSS 1001107997 1001080926 1001081280 1001081281 1001081282 1001081283 1001081284 1001081285 1001081289 1001108161 1001108547 1001108548 1001108549 1001110067 1001108552 1001109417 1001081235 1001081236 1001081241 8342813 1001081242 1001081243 1001081244 1001081246 1001081247 1001081248 1001081249 1001081250 1001081266 1001081268

1 1 1 1 1 1 1 2 1 2 2 2 2 2 2 2 2 6 2 1 1 1 1 1 2 1 1 5 1 1 1 1 2 1

ENCLOSED CAB INSTALLATION, (G5-18A & 2505H), (not available to order, see items 1 thru 12 for service) ENCLOSED CAB INSTALLATION, (25.5), (not available to order, see items 1 thru 12 for service) HEX NUT, M12X1.75 WASHER REAR HINGED WINDOW, (includes items 101 thru 116) FRONT GLASS RIGHT SIDE GLASS LEFT REAR GLASS SKYLIGHT GLASS DOOR INSTALLATION, (G5-18A & 2505H), (not available to order, see items 201 thru 217 for service) DOOR INSTALLATION, (25.5), (not available to order, see items 201 thru 218 for service) ROPS WARNING DECAL STRIKER LATCH CAB WELDMENT NAMEPLATE DECAL WINDOW REAR SEAL REAR HINGED GLASS T-STYLE HOLD OPEN PLASTIC HINGE REAR WINDOW LATCH BRACKET GROMMET HINGE SEAL BUSHING HINGE MOUNTING PAD TRUSS HD SCREW, 1/4-20X3/4 LOCKWASHER, 1/4 WASHER, 1/4 NUT, 1/4-20 TORX SCREW, 1/4-20X1-1/4 FLAT WASHER, 1/4 DETENT RING PIN FIXED DOOR GLASS HINGED DOOR GLASS LATCH, PADDLE W/KEY KEY, (set of two) HINGE WINDOW LOCK LATCH WINDOW LATCH WINDOW CAP DOOR HANDLE DOOR LATCH COVER DOOR RESTRAINT STRAP LATCH LINKAGE SPACER HINGED GLASS SEAL

G5-18A, 2505H, 25.5

F

F

D E

31200725

CAB

Figure 6-3 Enclosed Cab Installation (Continued) Item

Part Number

Qty.

215 216

1001081314 1001080867JO 1001080867 1001081239 1001153299 8034800 70021075 80364005 8035632 80264045 8036064 70021038 70021108 80364004 70021077 70021078 70021079 70021080 70021082 1001103509 80364037 70021090 70021092 70021093 70021095 70021096

1 1 1 1 1 1 2 1 3 2 2 2 1 6 2 2 2 1 2 2 1 1 4 1 1 4

217 218 336 337 338 339 340 342 343 344 345 346 347 348 349 351 353 360 362 364 365 367 368

31200725

Description

Rev.

DOOR SEAL DOOR FRAME, (G5-18A & 2505H) DOOR FRAME, (25.5) CAB DOOR PANEL DECAL, (25.5), (not shown) BLACK NYLON WASHER HEX BOLT, G5 HEX HD CAPSCREW HEX NUT SCREW HEX BOLT, 3/8-16X6.5 NUT, G2 BOLT CAP BOLT HEX NUT BOLT LATCH COVER NUT, M6X1 RIVNUT FLAT WASHER, 3/8 SEAL BOLT NUT HEX BOLT NUT, M8

G5-18A, 2505H, 25.5

6-11

CAB

Figure 6-4 Cab Interior

9 27 39 53

18 101 102 6 41 47 202

28 29 30

203

302 11

37 6 25 41

31 51

7 7 23

13

46 33

21 24

22 11

10 48 42

38

11 507 509 508 45 403 32

31

14 17

42

PY9211

6-12

G5-18A, 2505H, 25.5

31200725

CAB

Figure 6-4 Cab Interior Item

Part Number

Qty.

6 7 9 10 11 13 14 17 18 21 22 23 24 25 27 28 29 30 31 32 33 37 38 39 41 42 45 46 47 48 49 51 53 101

3300454 3931412 4761400 8035487 8303034 8307109 8310053 88521205

8 8 2 1 15 4 4 4 Ref Ref 1 Ref 1 1 1 4 4 4 2 1 1 Ref Ref 1 8 4 1 1 1 Ref Ref 4.5 in 2 1 1 1 1 1 1 4 1 1 1 1

102 202 203 302 403 507 508 509

31200725

1001153627 1001153626 1001080612 1001080983 1001080986 1001080987 1001080988 1001081049 1001081050 1001081093

1001156577 1001108194 1001108196 1001114867 1001117158 1001137657

4060803 0641406 1001080379 70020621 1001100053 1001137985 1001153624 1001153625 1001080848 4240017 1001080969 1001080970 1001139011

Description

Rev.

U-STYLE TAPPED NUT, 1/4-20 SOCKET HD CAPSCREW, 1/4-20X3/4 LOCKWASHER, 1/4 BOLT, 1/4-20X0.62, G5 TRUSS HD SCREW, 1/4-20X0.75 WASHER, 0.25 PLAIN WASHER, 5/16 LOCKNUT, 5/16-18 HORN SWITCH, (see Figure 10-4 for details) STEERING WHEEL, (see Figure 7-3 for details) RIGHT SIDE CONSOLE CONTROLLER, (see Figure 7-4 for details) LOWER PLASTIC CONSOLE LOAD CHART MOUNT FUSE BLOCK BRACKET PAN HD SCREW, 12-24 LOCK NUT, 12-24, GR2 WASHER SPLIT GROMMET RUBBER GROMMET CAB INSULATION FRAME LOADER HARNESS, (see Figure 10-9 for details) BRAKE, (see Figure 7-1 for details) FUSE DECAL FLAT HD SOCKET SCREW, 1/4-20X0.62 TRUSS HD SCREW, 5/16-18 12V POWER SOCKET MOUNTING PLATE GAUGE ACCELERATOR, (see Figure 7-2 for details) CAB HARNESS, (see Figure 10-10 for details) FLEX TRIM SHIELD HEX HD CAPSCREW, 1/4-20X3/4, GR5 IGNITION SWITCH KEY START SWITCH JUMPER HARNESS GAUGE CLUSTER MOUNT OPEN CAB DASH ENCLOSED CAB DASH DIRECTIONAL VENT TIE STRAP SWITCH MOUNT PANEL, SIX GANG SWITCH MOUNT PANEL, EIGHT GANG PAN HD SCREW, #8-32

G5-18A, 2505H, 25.5

6-13

CAB

Figure 6-5 Overhead Console Installation

1

5 6 11

205 206 212 203

3

211 205

201 203 208 209

7

205 207 202 204 210

2

5 6 10 11

8 5 6 11

4 301 302

407

506 506

6-14

PY9221

G5-18A, 2505H, 25.5

31200725

CAB

Figure 6-5 Overhead Console Installation Item

Part Number

Qty.

Description

Rev.

1001081187

Ref

G

1001143118

Ref

1 2

0630464 1001080945

2 Ref

3 4

1001080952 1001080957

1 Ref

5 6 7 8 10 11 101 201

1001081161 1001081163 1001153634 1001153635 1001153631 1001112058

11 11 1 1 1 AR Ref 1 1 3 8 2 10 2 1 8 2 1 1 1 1 2 1 Ref 2

OVERHEAD CONSOLE INSTALLATION, (G5-18A), (enclosed cab), (not available to order, see items 1 thru 11 for service) OVERHEAD CONSOLE INSTALLATION, (2505H & 25.5), (enclosed cab), (not available to order, see items 1 thru 3, 4 thru 10 & 101 for service) BUTTON HD SCREW, #10-24X1/2 OVERHEAD CONSOLE INSTALLATION, (not available to order, see items 201 thru 213 for service) VISOR FRONT FOPS INSTALLATION, (G5-18A), (not available to order, see items 301 & 302 for service) HOOK 1 IN WIDE TAPE LOOP 1 IN WIDE TAPE IN-BOARD ROPS BAR COVER OUT-BOARD ROPS BAR COVER A-PILLAR COVER ADHESIVE STRIP CAB ROOF HARNESS, (not shown), (see Figure 10-11 for details) DOME LIGHT LAMP LIGHT BULB TRUSS HD SCREW, 1/4-20X3/8 SCREW, M4X30 SOCKET HD CAPSCREW, 10-24X5/8 TRUSS HD SCREW, 1/4-20X3/4 HEX LOCKNUT, 1/4-20 OVERHEAD CONSOLE COVER NUT, M4 SPEAKER COVER HOOK VISOR MOUNT BRACKET RADIO MOUNT PLATE RADIO MOUNT OUTER PLATE TRUSS HD SCREW, 1/4-20X3/4 FRONT FOPS BAR COVER FRONT ROPS BAR COVER, (see Figure 10-3 for details) TRUSS HD SCREW, 1/4-20X3/4

202 203 204 205 206 207 208 209 210 211 212 213 301 302 407 506

31200725

2920209 70020795 1001108078 1001108152 1001108155 8303034 88521304 1001080866 1001080947 1001080951 1001080953 1001080954 1001080955 1001080960 8303034 1001153630 8303034

G5-18A, 2505H, 25.5

B

H

F

6-15

CAB

Figure 6-6 Suspension Seat

7

3

5

6 10

4

2

1

PAP17280

6-16

G5-18A, 2505H, 25.5

31200725

CAB

Figure 6-6 Suspension Seat Item

Part Number

Qty.

1 2 3 4 5 6 7 8

3980039 1001142055 7026798 7026799 7026900 7026901 7026905 7026906 7026902 70023040

1 1 1 1 1 1 1 1 1 1

9 10

70023041 91563164

1 1

31200725

Description SUSPENSION SEAT, (ANSI), (includes items 1 thru 9) SUSPENSION SEAT, (CE & AUS) SLIDE KIT KNOB KIT BACK CUSHION KIT, (G5-18A) SEAT CUSHION KIT, (G5-18A) SEAT BELT KIT TETHER KIT BACK PANEL KIT SHOCK ABSORBER KIT, (not shown), (includes one shock absorber, two shock pins & two hex nuts) SPRING & SADDLE KIT, (not shown) 3 IN SEATBELT

G5-18A, 2505H, 25.5

Rev. D C

6-17

CAB

Figure 6-7 Wiper Installation

108

101 103 104

7 4

201 213 3

5

105

2

8 6

110

218 1 111

110 106

102 107 109

101 103 104

105

108

PAP17211

6-18

G5-18A, 2505H, 25.5

31200725

CAB

Figure 6-7 Wiper Installation Item

Part Number

Qty.

1 2 3 4 5 6 7 8 201 213 218

1001080499 1001080383 1001081306 1001081307 1001081308 1001081309 1001081310 1001081311 1001137688 0100011 1001108137 82033997

1 FRONT WIPER ASSY, (includes items 1 thru 8) 1 FRONT WIPER MOTOR 1 FRONT WIPER SPACER 1 ADAPTER KIT 1 WIPER ARM 1 WIPER BLADE 1 WET ARM ADAPTOR 1 WET ARM KIT 1 SPACER AR LOCTITE® 242TM 2 HEX HD CAPSCREW, 1/4-20X1-1/4 42 in WINDOW WASHER HOSE

1001080877 101 102 103 104 105 106 107 108 109 110 111

31200725

1001151978 3900302 1001151977 4740120 1001008742 1001080382 1001080823 1001080932 1001080985 82033997

Description

Ref

ROOF/REAR WIPER INSTALLATION, (not available to order, see items 101 thru 111 for service) 2 ACORN NUT, #10-32 2 SOCKET HD CAPSCREW, GR8 2 SCREW, #10-32X5/8 4 NYLON WASHER, 0.48X0.6mm 2 TEE COUPLING Ref REAR/ROOF WIPER SWITCH, (see Figure 10-4 for details) 1 WINDSHIELD WASHER PUMP 2 ROOF/REAR WIPER 1 WASHER PUMP CLAMP 2 SPRAY NOZZLE 157 in HOSE

G5-18A, 2505H, 25.5

Rev. D

F

6-19

CAB

Figure 6-8 Heater & AC

710 717

718 719 710 716 710 712 715

720

707 701 708

706 1 2

720 NO HEAT/AC

5 7

4 PY9201

6-20

G5-18A, 2505H, 25.5

31200725

CAB

Figure 6-8 Heater & AC (Continued) HEAT ONLY

503 504

503

101 2

501

502

308

310

312

311 307 104

301 304 102

309

103

305 306

313 303

302 601 602 652

HEAT/AC

505 503 502

503 504

401 202 206

501 405

251 406

404

204

203 206

403

205

402

201 209

207 208 PY9190

31200725

G5-18A, 2505H, 25.5

6-21

CAB

Figure 6-8 Heater & AC Item

1 2 4 5 7 101 102 103 104 201 202 203 204 205 206 207 208 209 251 301 302 303 304 305 306 307 308 309 310 311 312 313 401 402 403 404 405 406 501 502

6-22

Part Number

Qty.

Description

Rev.

1001080876

Ref

H

1001080811

Ref

1001138310

Ref

1001138310SD

Ref

1001080852 1001137454 1001080974 1001080975 1001081023 1001080930 1001126227 8303034 1001080976 8303034 1001080557 1001080977 1001081031 1001113279 1001139011

1 4 1 1 1 1 1 3 1 9 1 1 1 1 4 Ref 1 1 6 1 1 1 2 1 3 1 2 1 3 1 1 8 4 1 1 1 1 1 1 1 1

NO HEAT/AC INSTALLATION, (open cab), (not available to order, see items 1 thru 7 for service) HEAT ONLY INSTALLATION, (enclosed cab, if equipped), (not available to order, see items 2 & 101 thru 104 for service) HEAT & AC INSTALLATION, (G5-18A & 2505H), (enclosed cab, if equipped), (not available to order, see items 201 thru 209 for service) HEAT & AC INSTALLATION, (25.5), (enclosed cab, if equipped), (not available to order, see items 201 thru 209 for service) HEATER CONTROL COVER PAN HD SCREW, #8-32X3/8 DUCTWORK PANEL PARKING BRAKE RELEASE VALVE ONLY PANEL DUCTWORK PANEL HEATER CONTROL SWITCH, (includes items 501 thru 504) HEATER ASSY, (includes items 301 thru 313) TRUSS HD SCREW, 1/4-20X3/4 PARKING BRAKE RELEASE VALVE & HEATER PANEL TRUSS HD SCREW, 1/4-20X3/4 HVAC CONTROL SWITCH, (includes items 501 thru 505) PARKING BRAKE RELEASE VALVE, HEATER & AC PANEL AC RETURN HOSE ASSY HEATER WITH AC ASSY, (includes items 251 & 651) PAN HD SCREW, #8-32 AC CONDENSER INSTALLATION, (see Figure 6-9 for details) CONDENSER COVER, (G5-18A & 2505H) CONDENSER COVER, (25.5) WASHER HEATER WITH AC, (includes items 401 thru 406) HEATER BOX HEATER, (includes items 651 & 652) ELBOW HOSE WATER HEATER VALVE ADAPTER SEAL SPLIT GROMMET RUBBER GROMMET PILOTED HEX WELD NUT, 1/4-20 HEATER RETURN HOSE HEATER SUPPLY HOSE HEATER CLAMP SCREW, #8-15 BLOCK VALVE WATER HEATER VALVE THERMOSTAT HEATER COIL EVAPORATOR COIL BLOWER, 12V BOWDEN CABLE ROTARY CONTROL

1001139801 1001139801SD 1001150509 1001113277 1001126253 1001125775 1001081048 1001126257 1001081046 1001081044 1001081049 1001081050 8310369 1001081047 1001081069 1001081072 1001081073 70020876 1001081045 7301302 70020874 70020877 70020875 70020878 70020879

G5-18A, 2505H, 25.5

L C C

B A

B B

31200725

CAB

Figure 6-8 Heater & AC (Continued) Item

Part Number

Qty.

503 504 505 601 602 603 604 651 652 701 706 707 708 710 712 715 716 717 718 719 720

8036438 8036463 8036461 1001126234 70021547 70024852 70024853

2 1 1 1 1 1 1 Ref 1 AR 1 1 2 8 2 6 1 1 1 1 1 1

31200725

1001125774 0100011 1001080862 1001080863 1001108196 01043892 1001080931 8303034 1001081331 1001081332 1001081375 1001081376 1001080851 1001138001

Description POSITIONING KNOB, (includes set screw) TEMPERATURE CONTROL SWITCH AIR CONDITIONING SWITCH BLOWER ASSY, 12V HEATER COIL BRACKET RESISTOR,(not shown) RESISTOR,(not shown) JUMPER HARNESS, (not shown), (see Figure 10-19 for details) HEATER, (includes items 601 & 602) LOCTITE® 242TM LOWER DUCT, (enclosed cab) FRONT DUCT, (enclosed cab) SCREW, (enclosed cab) TIE WRAP, (enclosed cab) DUCT HOSE, (enclosed cab) TRUSS HD SCREW, 1/4-20X3/4 DUCT HOSE, (enclosed cab) DUCT HOSE, (enclosed cab) CAB AIR FILTER, (enclosed cab) CAB AIR FILTER SEAL RING, (enclosed cab) HVAC COVER, (heat, heat/ac) PANEL, (no heat/ac)

G5-18A, 2505H, 25.5

Rev.

B

6-23

CAB

Figure 6-9 AC Condenser Installation 4

15 31

32 32 32

15

29

14

15

4 15

14 15

4

4

14 31

14

26

25 13

32 19

20 34

16

18

33 30 9 34

28

8

33

21

10 12

13 16

3 34

2 5 17

7

14 6

22 27 23

17 5 1

24 PY9240

6-24

G5-18A, 2505H, 25.5

31200725

CAB

Figure 6-9 AC Condenser Installation Item

1 2 3 4 5 6 7 8 9 10 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

31200725

Part Number

Qty.

1001138311

Ref

0700815 0700817 0760608 0761210 8769123 3290801 3311001 3740080 3900306 4711000 4771000 1001150479 4811900 4812100 8303034 8750042 10719267 1001126841 1001138262 1001138264 1001138265 1001138266 1001138267 1001138269 1001138345 1001139803 8223531 1001138263K 1001142236 1001151088 0760808 1001150508 1001150509

1 1 2 5 2 1 1 1 1 1 1 2 7 5 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 2 6 2 4

Description AC CONDENSER INSTALLATION, (not available to order, see items 1 thru 34 for service) HEX HD CAPSCREW, M8X35, GR8.8 HEX HD CAPSCREW, M8X45, GR8.8 HEX HD CAPSCREW, M6X16, GR8.8 HEX HD CAPSCREW, M12X20, GR8.8 COVER PLATE HEX NUT, M8X1.25 HEX NUT, 10-24, GR2 WEATHER PROOF RELAY HEX HD SCREW, 10-24X0.5 WASHER STAR WASHER WASHER WASHER, 8mm WASHER, 12mm TRUSS HD SCREW, 1/4-20X0.75 CLAMP SET CLAMP A/C DRIER A/C CONDENSER CONDENSER OUTLET TUBE CONDENSER SUPPLY TUBE DRIER OUTLET TUBE EVAPORATOR INLET DRIER MOUNT BRACKET CONDENSER MOUNT BRACKET CONDENSER BOTTOM COVER A/C PRESSURE SWITCH A/C MOUNT BRACKET A/C CONDENSER HARNESS BOLT, 5/16-18X1, GR5 HEX HD CAPSCREW, M8X16, GR8.8 BOLT, M6X18, GR8.8 WASHER

G5-18A, 2505H, 25.5

Rev. B

6-25

CAB

Figure 6-10 AC System Installation

7

9 3

4 19

5 3

22

3

22

17 2

103

5

7

102 101

107 102 105

21 104 106

12

16 13 3 3 11

109

8 14

108 110

20

15

102

6-26

G5-18A, 2505H, 25.5

PY9270

31200725

CAB

Figure 6-10 AC System Installation Item

2

3 4 5 7 8 9 11 12 13 14 15 16 17 19 20 21 22 101 102 103 104 105 106 107 108 109 110

31200725

Part Number

Qty.

1001139688

Ref

1001156849 8305630 1001144375 4812000 4812100 4891700 0681614 8305038 8310297 8310748 1001080789 1001131818 1001143815 1001143816 1001144359 1001144373 1001144378 1001147071 1001139684 3271601 8360005 8410009 1001143254 1001143255 1001143467 1001143468 84712749 0761010 1321716 8307220

1 1 1 9 2 2 3 1 2 1 1 1 1 1 1 1 1 1 1 3 1 4 1 1 1 1 1 1 1 1

Description AC SYSTEM INSTALLATION, (not available to order, see items 2 thru 22 for service) ROD ASSY W/LOCKNUT HEX LOCKNUT, M10X1.5 ROD END, M10X100 WASHER, 10mm WASHER, 12mm WASHER, 7/16 HEX HD CAPSCREW, 3/8-16X1-3/4 HEX NUT, M10X1.5 HEX HD CAPSCREW, M12X35, GR10.9 HEX HD CAPSCREW, M10X50, GR8.8 A/C COMPRESSOR PUMP SLEEVE, SPLIT BUSHING HOSE ASSY, COMPRESSOR TO EVAPORATOR HOSE ASSY, COMPRESSOR TO CONDENSER BELT TENSION ARM PLATE ENGINE/AC MOUNT SUPPORT A/C GROUND HARNESS HEATER INSTALLATION, (includes items 101 thru 110) HEX NUT, 3/8-16, GR8 SHUT-OFF VALVE GEAR CLAMP CAB HEATER HOSE CAB HEATER HOSE ADAPTER, STRAIGHT ADAPTER, STRAIGHT BRASS ELBOW HEX HD CAPSCREW, M10X20, GR8.8 CLAMP WASHER, M12

G5-18A, 2505H, 25.5

Rev. D

B

6-27

CAB

This Page Intentionally Left Blank

6-28

G5-18A, 2505H, 25.5

31200725

SECTION 7 CONTROLS

31200725

G5-18A, 2505H, 25.5

CONTROLS

Figure 7-1 Brake

101 201 102

205

103 203 201 151

202

205

155 215 11

6

204

5 2 6 14

4

13 3

7

12 10

1

9 8

PAL4694

7-2

G5-18A, 2505H, 25.5

31200725

CONTROLS

Figure 7-1 Brake Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 101 102 103 151 155 201 202 203 204 205 215

31200725

Part Number

Qty.

1001102456 0641406 0681414 4761400 88521304 1001102427 1001102428 1001102433 1001102434 1001102435 3470003 1001102438 1001102439 1001102440 1001102441 0641508 4711500

1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 2 2 Ref 4 4 1 1 1 1 2 2

0641408 4761400 1001081153 1001081151 1001081152 80325 1001156087 8303034

Description BRAKE ASSY, (includes items 1 thru 14) HEX HD CAP SCREW, 1/4-20X3/4, GR5 HEX HD CAP SCREW, 1/4-20X1 3/4, GR8 LOCKWASHER, 1/4 HEX LOCKNUT, 1/4-20 BRAKE SPRING BEARING HEX NUT, M8X1-1/4 CLEVIS PIN UNIVERSAL CLEVIS YOKE COTTER PIN, 2X20 BRAKE SUPPORT MOUNT BRAKE WELDMENT LEVER BRAKE PUSH ROD BRAKE SHAFT PIN HEX HD CAPSCREW, 5/16-18X1, GR5 WASHER, 5/16 BRAKE MASTER CYLINDER VALVE, (see Figure 9-14 for details) HEX HD CAPSCREW, 1/4-20X1, GR5 LOCKWASHER, 1/4 HYDRAULIC LINE HOSE BRAKE RESERVOIR ANGLE BRAKE RESERVOIR COTTER HAIRPIN HOSE CLAMP TRUSS SOCKET HD CAPSCREW, 1/4-20X3/4

G5-18A, 2505H, 25.5

Rev. E

7-3

CONTROLS

Figure 7-2 Accelerator

103

10 209

101 102

202

1 2 3

209 202

101 102 8 9

4 5 6 7

PY8391

7-4

G5-18A, 2505H, 25.5

31200725

CONTROLS

Figure 7-2 Accelerator Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 101 102 103 202 209

80383410 70020551 NSS NSS 70023325 NSS 7026481 NSS NSS NSS NSS 0100011 0641406 1001138003 0641408 4761400

1 1 2 1 1 1 1 1 1 1 2 AR 2 1 3 3

31200725

Description

Rev.

ACCELERATOR PEDAL ASSY, (includes items 1 thru 10) SENSOR KIT, (includes items 2 & 3) SCREW SENSOR PEDAL KIT, (includes items 5 thru 7) SPRING PEDAL ARM PEDAL PIN CLAMP SCREW BRACKET LOCTITE® 242TM HEX HD CAPSCREW, 1/4-20X3/4 ACCELERATOR PEDAL BRACKET HEX HD CAPSCREW, 1/4-20X1 LOCKWASHER, 1/4

G5-18A, 2505H, 25.5

7-5

CONTROLS

Figure 7-3 Steering Column

107 106

103 105

104 102

101

401 302 301 303

9 3 4 8

5

203 1

6

7 3 4 5

203 2 201 202

PAP17200

7-6

G5-18A, 2505H, 25.5

31200725

CONTROLS

Figure 7-3 Steering Column Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 101 102 103 104 105 106 107 201 202 203 301 302 303 401

1001081223 1001080826 70020923 70020924 70020925 70020926 70020927 1001153629 1001108161 1001080462 70020913 70020914 70020915 70020916 70020917 70020918 4641506 70020578 0641608 1001080380 1001080900 1001108079 1001080463 1001139583

1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 4 1 1 2 1 1

31200725

Description FIXED STEERING COLUMN, (includes items 3 thru 5) TILT STEERING COLUMN, (includes items 3 thru 7) NUT, M18X1-1/2 WASHER RUBBER CAP BELLOWS LOCKING HANDLE STEERING COLUMN BOOT TRUSS HD SCREW, 1/4-20X3/4 STEERING WHEEL, (includes items 102 thru 107) NUT BOLT WASHER KNOB WASHER CAP ORBITAL STEERING VALVE, (includes item 202) SEAL KIT HEX HD CAPSCREW, 3/8-16X1 F-N-R SWITCH LEVER ASSY CLAMP HEX HD CAPSCREW, M5X40 CENTER CAP, (G5-18A & 2505H) CENTER CAP, (25.5)

G5-18A, 2505H, 25.5

Rev. B D

D

C

C

7-7

CONTROLS

Figure 7-4 Boom Joystick 1 109 8

12 2 3 13 5

15 14

2

3

1

4

4 9

10

6

16 17 18 7 11

19

20 K1 PAP17290

7-8

G5-18A, 2505H, 25.5

31200725

CONTROLS

Figure 7-4 Boom Joystick Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 109

1001080256 70020769 70020770 NSS NSS 70020771 80264138 NSS 91404013 80264139 91404016 NSS 91304025 91514224 91504028 91504029 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 3931412

1 1 1 1 1 1 1 AR 1 1 1 1 2 4 1 1 1 1 2 1 1 4

K1

91404326

1

31200725

Description BOOM JOYSTICK, (includes items 1 thru 20) HANDLE ASSY STRAIGHT LEVER KIT, (includes items 3 thru 4) STRAIGHT LEVER HEX NUT RUBBER BOOT CARDAN KIT, (includes item 7) SHIM RETAINING PLATE GROMMET KIT UPPER BODY LOWER BODY PLUNGER & GUIDE KIT REGULATING UNIT RETURN SPRING RETURN SPRING O-RING O-RING DOWEL PIN O-RING SCREW ASSY SOCKET HD SCREW, 1/4-20X3/4

Rev. D

SEAL KIT, (includes items 16 thru 20)

G5-18A, 2505H, 25.5

7-9

CONTROLS

This Page Intentionally Left Blank

7-10

G5-18A, 2505H, 25.5

31200725

SECTION 8 HYDRAULIC CIRCUITS

31200725

G5-18A, 2505H, 25.5

HYDRAULIC CIRCUITS

Figure 8-1 Supply Circuit

1104

1108 631

1112

630 632

614 813

101

633 516

714 719

720 722 705

713

721 704 715

707

701 710 703

814

102

807

706

813

615

702

201

FROM TANK

628 626

613

1202

404

1009

403

201

814

2505H & 25.5

515 204 205 201 803 6 817

1 611 818 815 901

705

904 902 822 905 903

302

303 304 301

513

620

8-2

506 PY9041

G5-18A, 2505H, 25.5

31200725

HYDRAULIC CIRCUITS

Figure 8-1 Supply Circuit Item 1 6 101 102 201 204 205 301 302 303 304 403 404 506 513 515 516 611 613 614 615 620 626 628 630 631 632 633 701 702 703 704 705 706 707 710 713 714 715 719 720 721 722 803 807 813 814 815 817

31200725

Part Number 2111012 2150406 80333184 86561311 2130404 2130606 2220591 80333184 1001098069 1001080602 1001145223 1001145225 1001144756 1001144697 1001144738 1001144749 1001144750 1001144755 1001144763 80633030 2221229 8430032 88662482 1001152967 0761214 2221257 2144611 2170410 2170412 2170704 2170804 4812100 1001119721

8430032 8430082 8770296 88662480 0641522 2220592 2171712 2171716 4711400 4891500

Qty. Ref 1 Ref 1 Ref 1 1 Ref 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 2 1 Ref Ref 2 2 1 1 3 1 2 2 1 3

Description

Rev.

MAIN CONTROL VALVE, (see Figure 9-8 for details) ADAPTER, CONNECTOR, (includes o-ring) BOOM JOYSTICK, (see Figure 7-4 for details) ADAPTER, 45 DEGREES, (includes o-ring) BRAKE VALVE OPTIONS, (see Figure 9-15 for details) CHECK FITTING FITTING ORBITAL STEERING VALVE, (see Figure 7-3 for details) ADAPTER, 90 DEGREES, (includes o-ring) ADAPTER, 90 DEGREES, (includes o-ring) ADAPTER, CONNECTOR, (includes o-ring) CHECK FITTING, (2505H & 25.5) FITTING, (2505H & 25.5) HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY HEAVY DUTY BAND CLAMP ADAPTER, DIAGNOSTIC NIPPLE DUST CAP LOCKNUT HOSE ASSY HEX HD CAPSCREW, 12X30mm, GR8.9, (torque to 64 lb-ft/87Nm) ADAPTER, CONNECTOR CONNECTOR ADAPTER, BRANCH TEE, (includes o-ring) ADAPTER, BRANCH TEE, (includes o-ring) SWIVEL NUT RUN TEE ADAPTER, BRANCH TEE, (includes o-ring) WASHER, 12mm ADAPTER, STRAIGHT, (includes o-ring) HYDROSTATIC DRIVE PUMP, (see Figure 9-10 for details) GEAR PUMP, (see Figure 9-11 for details) DUST CAP ADAPTER, CONNECTOR, (includes o-ring) ADAPTER, CONNECTOR, (includes o-ring) ADAPTER, CONNECTOR, (includes o-ring) HEX HD CAPSCREW, 5/16-18X2-3/4, GR5 ADAPTER, 90 DEGREES FLANGE KIT FLANGE KIT WASHER, 1/4 WASHER, 5/16

G5-18A, 2505H, 25.5

8-3

HYDRAULIC CIRCUITS

Figure 8-1 Supply Circuit (Continued) Item

Part Number

Qty.

818 822 901 902 903 904 905

8303114 1001142155 2110404 2130608 2131010 2151010 1001080143 70020575

1 1 1 1 1 1 1 1 Ref Ref Ref Ref 1

1009 1104 1108 1112 1202

8-4

1001081333

Description HEX HD CAPSCREW, 0.250-20X2.250, GR5 PRIORITY VALVE ASSY, (includes items 901 thru 905) ADAPTER, CONNECTOR, (includes o-ring) ADAPTER, 90 DEGREES, (includes o-ring) ADAPTER, 90 DEGREES, (includes o-ring) ADAPTER, 45 DEGREES, (includes o-ring) PRIORITY VALVE SEAL KIT DRIVE MOTOR, (see Figure 9-9 for details) ADAPTER, 45 DEGREES, (includes o-ring), (see Figure 4-3 for details) FAN MOTOR, (see Figure 4-3 for details) HOSE ASSY, (see Figure 4-3 for details) ADAPTER, CONNECTOR, (includes o-ring)

G5-18A, 2505H, 25.5

Rev. A

B

31200725

HYDRAULIC CIRCUITS

Figure 8-1 Supply Circuit (Continued) Item

31200725

Part Number

Qty.

Description

G5-18A, 2505H, 25.5

Rev.

8-5

HYDRAULIC CIRCUITS

Figure 8-2 Dump Circuit 6

803 815

809

827 1

809 1123 1119

808

1005

1023

806

TO TANK

828

810

1129 1218 1217

807

1124 1122

1211 1214

1125 503

1509

602

501 1510 1307

1118

1303

504

1116

101

1313 707 1006

1124

1009

1308 TO TANK

1302 1010

1004

201

305

TO TANK

102 301

907 714

1402

201 1112 708

402

701 709 202 201 2505H & 25.5 PY9001

8-6

G5-18A, 2505H, 25.5

31200725

HYDRAULIC CIRCUITS

Figure 8-2 Dump Circuit Item 1 6 101 102 201 202 301 305 402 501 503 504 602 701 707 708 709 714 803 806 807 808 809 810 815 827 828 907 1004 1005 1006 1009 1010 1023 1112 1116 1118 1119 1122 1123 1124 1125 1129 1211 1214 1217 1218 1302 1303

31200725

Part Number 2131212 2150406 2130404 2130608 80233257 0641634 4711600 2110606 2170506 1001080582 1001080585 1001080586 1001145224 0681606 2110812 2130812 2131212 2131216 2172312 4711600

1001129900 2110808 2151216 2111616 2170306 2170408 2170712 1001144737 1001144751 1001144753 1001144754 1001144757 1001144759 1001144760 1001144761 1001151288 8770248 1001151264 2170712 2130808

Qty. Ref 1 Ref 1 Ref 1 Ref 1 1 2 2 Ref 1 1 1 1 1 1 4 1 1 1 2 1 4 Ref Ref 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Ref 1 1 Ref 1

Description

Rev.

MAIN CONTROL VALVE, (see Figure 9-8 for details) ADAPTER, 90 DEGREES, (includes o-ring) BOOM JOYSTICK, (see Figure 7-4 for details) ADAPTER, 45 DEGREES, (includes o-ring) BRAKE VALVE OPTIONS, (see Figure 9-15 for details) ADAPTER, 90 DEGREES, (includes o-ring) ORBITAL STEERING VALVE, (see Figure 7-3 for details) ADAPTER, 90 DEGREES, (includes o-ring) ADAPTER, CONNECTOR, (includes o-ring) HEX HD CAPSCREW, 3/8-16X4-1/4, GR5 WASHER, 3/8 PILOT SELECT VALVE, (see Figure 9-14 for details) ADAPTER, CONNECTOR, (includes o-ring) ADAPTER, RUN TEE, (includes o-ring) HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY HEX HD CAPSCREW, 3/8-16X3/4, GR8 ADAPTER, CONNECTOR, (includes o-ring) ADAPTER, 90 DEGREES, (includes o-ring) ADAPTER, 90 DEGREES, (includes o-ring) ADAPTER, 90 DEGREES, (includes o-ring) ADAPTER, SWIVEL NUT ELBOW, (includes o-ring) WASHER, 3/8 HYDRAULIC FILTER ASSY, (see Figure 4-2 for details) CHARGE PUMP FILTER ASSY, (see Figure 4-2 for details) HOSE ASSY ADAPTER, CONNECTOR, (includes o-ring) ADAPTER, 45 DEGREES, (includes o-ring) ADAPTER, CONNECTOR, (includes o-ring) ADAPTER, RUN TEE, (includes o-ring) ADAPTER, BRANCH TEE, (includes o-ring) ADAPTER, RUN TEE, (includes o-ring) HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY ADAPTER, 90 DEGREES, (includes o-ring) HYDROSTATIC DRIVE PUMP, (see Figure 9-10 for details) ADAPTER, 45 DEGREES, (includes o-ring) ADAPTER, RUN TEE, (includes o-ring) ADAPTER, 90 DEGREES, (includes o-ring), (see Figure 4-3 for details) ADAPTER, 90 DEGREES, (includes o-ring)

G5-18A, 2505H, 25.5

8-7

HYDRAULIC CIRCUITS

Figure 8-2 Dump Circuit (Continued) Item 1307 1308 1313 1402 1509 1510

8-8

Part Number

1001081333 1001144255

Qty. Ref Ref Ref 1 Ref 1

Description

Rev.

RADIATOR, (see Figure 4-3 for details) FAN MOTOR, (see Figure 4-3 for details) HOSE ASSY, (see Figure 4-3 for details) ADAPTER, CONNECTOR, (includes o-ring) DRIVE MOTOR, (see Figure 9-9 for details) ADAPTER, CONNECTOR, (includes o-ring)

G5-18A, 2505H, 25.5

31200725

HYDRAULIC CIRCUITS

Figure 8-2 Dump Circuit (Continued) Item

31200725

Part Number

Qty.

Description

G5-18A, 2505H, 25.5

Rev.

8-9

HYDRAULIC CIRCUITS

Figure 8-3 Steer Select

301

304 303

TO FRONT STEERING CYLINDER

506

305 411

1 506

402

204

203

101 119 202 201

TO REAR STEERING CYLINDER

203

2 3

601

601

8-10

PAP31520

G5-18A, 2505H, 25.5

31200725

HYDRAULIC CIRCUITS

Figure 8-3 Steer Select Item

Part Number

Qty.

1 2 3 101 119 201 202 203 204 301 303 304 305 402 411 506 601

1001080247 1001080248 1001080249 88212229 1001080243 2110608

1 1 1 2 1 1 Ref 2 1 Ref 1 1 1 1 1 2 2

31200725

2130608 2150608 2130606 2220591 2130608 1001080250 1001114213 1001081333 1001081333

Description HOSE ASSY HOSE ASSY HOSE ASSY SOCKET HD CAPSCREW, 5/16-18X1-1/2 STEERING SELECT VALVE ASSY, (includes items 201 thru 204) ADAPTER STEERING SELECT VALVE, (see Figure 9-13 for details) ELBOW, 90 DEGREES ELBOW, 45 DEGREES ORBITAL STEERING VALVE, (see Figure 7-3 for details) ADAPTER, 90 DEGREES, (includes o-ring) ADAPTER, CONNECTOR ADAPTER, 90 DEGREES, (includes o-ring) HOSE ASSY HOSE ASSY ADAPTER, CONNECTOR, (includes o-ring) ADAPTER, CONNECTOR, (includes o-ring)

G5-18A, 2505H, 25.5

Rev.

F

8-11

HYDRAULIC CIRCUITS

Figure 8-4 Service/Park Brake

101

16

227

101

503 701

2

103 303

602

101

510

803

11 2505H & 25.5

503 302 TO FRONT AXLE

803

701

503 G5-18A

8-12

G5-18A, 2505H, 25.5

101

PY8450

31200725

HYDRAULIC CIRCUITS

Figure 8-4 Service/Park Brake Item

Part Number

Qty.

2 11 16 101 103 227 302 303 503 510 602 701

0641514 2170704 4711500

2 1 2 Ref 1 1 1 1 1 1 1 1 1 Ref Ref

803

31200725

1001081334 1001144764 8770241 2221285 1001080251 1001106622 2145004 80233256 2150404

Description

Rev.

HEX HD CAPSCREW, 5/16-18X1-3/4, GR5 SWIVEL TEE WASHER, 5/16 BRAKE VALVE OPTIONS, (see Figure 9-15 for details) ADAPTER, (includes o-ring) HOSE ASSY ELBOW, 90 DEGREE ELBOW, 90 DEGREE, LONG HOSE ASSY HOSE ASSY STRAIGHT FITTING, (includes o-ring) ELBOW, 90 DEGREES, (2505H & 25.5) ELBOW, 45 DEGREES, (G5-18A) SCREW, 1/4-20X3/4, (2505H & 25.5), (see Figure 6-1 for details) SCREW, 1/4-20X1-1/2, (G5-18A), (see Figure 6-1 for details)

G5-18A, 2505H, 25.5

8-13

HYDRAULIC CIRCUITS

Figure 8-5 Boom Joystick

G5-18A 301

TO PORT 4

302 201

702

TO PORT T

12 TO PORT 3

203

401

7

TO PORT 2

12 5

302 TO PORT 1

201

4

601 TO PORT P

105 103

104

16 106

16

103

104

TO DRIVE PUMP

103 106

105

TO PORT P5

4

5

TO PORT P4

103 504

TO PORT P3 TO PORT P1

TO PORT P6

504 501

TO PORT P2

PY8460

8-14

G5-18A, 2505H, 25.5

31200725

HYDRAULIC CIRCUITS

Figure 8-5 Boom Joystick Item

Part Number

Qty.

4 5 7 12 16 103 104 105 106 201 203 301 302 401 501 504 601 702

1001080265 1001080266

1 1 Ref 2 1 3 1 1 1 8 Ref Ref 4 Ref Ref 8 Ref Ref

31200725

1001129895 1001144756 1001129889 1001129891 1001129893 1001129894 2110404

2150406

2110406

Description

Rev.

HOSE ASSY HOSE ASSY HOSE ASSY, (see Figure 8-2 for details) HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY STRAIGHT FITTING, (includes o-ring) PILOT SELECT VALVE, (see Figure 9-14 for details) BOOM JOYSTICK, (see Figure 7-4 for details) ADAPTER, 45 DEGREES, (includes o-ring) TEE FITTING, (see Figure 8-2 for details) MAIN CONTROL VALVE, (see Figure 9-8 for details) STRAIGHT FITTING, (includes o-ring) ADAPTER, 45 DEGREES, (see Figure 8-1 for details) ADAPTER, 45 DEGREES, (see Figure 8-2 for details)

G5-18A, 2505H, 25.5

8-15

HYDRAULIC CIRCUITS

Figure 8-5 Boom Joystick 2505H/25.5

301

702

TO PORT 4

302

204

10

201

TO PORT T

TO PORT 3

401

5

TO PORT 2

10

205

302

201

11

TO PORT 1

11

201 601

101 105

TO PORT P

106 15

103 102

103 104

15 103

TO DRIVE PUMP

103 103

106 104 105 101 102 TO PORT P8 TO PORT P7

TO PORT P6 TO PORT P5 TO PORT P4 TO PORT P3

504 504

TO PORT P2 TO PORT P1

501

PY8471

8-16

G5-18A, 2505H, 25.5

31200725

HYDRAULIC CIRCUITS

Figure 8-5 Boom Joystick Item 5 10 11 15 101 102 103 104 105 106 201 204 205 301 302 401 501 504 601 702

31200725

Part Number 1001129895 1001129898 1001144756 1001129887 1001129888 1001129889 1001129891 1001129893 1001129894 2110404 1001132795 2150406

2110406

Qty. Ref 2 2 1 1 1 3 1 1 1 12 Ref 1 Ref 4 Ref Ref 8 Ref Ref

Description

Rev.

HOSE ASSY, (see Figure 8-2 for details) HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY STRAIGHT FITTING, (includes o-ring) PILOT SELECT VALVE, (see Figure 9-14 for details) PRESSURE SENSOR BOOM JOYSTICK, (see Figure 7-4 for details) ADAPTER, 45 DEGRESS, (includes o-ring) TEE FITTING, (see Figure 8-2 for details) MAIN CONTROL VALVE, (see Figure 9-8 for details) STRAIGHT FITTING, (includes o-ring) ADAPTER, 45 DEGREES, (see Figure 8-1 for details) ADAPTER, 45 DEGREES, (see Figure 8-2 for details)

G5-18A, 2505H, 25.5

8-17

HYDRAULIC CIRCUITS

Figure 8-6 Lift Cylinder G5-18A

202

110

7 9

301

1

404

405

406 408 401

402 403

407 501

PY8480

8-18

G5-18A, 2505H, 25.5

31200725

HYDRAULIC CIRCUITS

Figure 8-6 Lift Cylinder Item

Part Number

Qty.

1 7 9 110 202 301

2111010 2170110 1001080279 2131010

Ref 1 1 2 2 Ref

MAIN CONTROL VALVE, (see Figure 9-8 for details) ADAPTER, (includes o-ring) STRAIGHT FITTING, (includes o-ring) HOSE ASSY ELBOW, 90 DEGREES LIFT CYLINDER, (see Figure 9-1 for details)

1001109664

Ref

1001109663 1001081413 0700510 4811600 3290505 8520001 2220612 80623016

1 1 2 2 2 1 1 1 Ref

REMOTE GREASE INSTALLATION, (if equipped), (not available to order, see items 401 thru 408 for service) BRACKET HOSE ASSY HEX HD CAPSCREW, M5X20, GR8.8 WASHER, 5mm HEX LOCKNUT, M5X8 FITTING ELBOW, 90 DEGREES ADAPTER REAR LICENSE PLATE HOLDER INSTALLATION, (G5-18A), (see Figure 1-3 for details)

401 402 403 404 405 406 407 408 501

31200725

Description

G5-18A, 2505H, 25.5

Rev.

B

8-19

HYDRAULIC CIRCUITS

Figure 8-6 Lift Cylinder 2505H/25.5

403

402

405 404

602

301 401

202

111 504

505

402 403 501

110

404 503

401

9 7

405

601

1

PY8490

8-20

G5-18A, 2505H, 25.5

31200725

HYDRAULIC CIRCUITS

Figure 8-6 Lift Cylinder Item

Part Number

Qty.

1 7 9 110 111 202 301

2111010 2170110 1001132411 1001132412 2111010

Ref 1 1 1 1 2 Ref

MAIN CONTROL VALVE, (see Figure 9-8 for details) ADAPTER, (includes o-ring) STRAIGHT FITTING, (includes o-ring) HOSE ASSY HOSE ASSY ADAPTER, CONNECTOR, (includes o-ring) LIFT CYLINDER, (see Figure 9-1 for details)

1001081426

Ref

1001109664

Ref

2220612 8520001 80623016 1001081413 8584003 1001109663 0700510 4811600 3290505

1 1 1 1 3 1 2 2 2 Ref

REMOTE GREASE INSTALLATION, (if equipped), (not available to order, see items 401 thru 405 for service) REMOTE GREASE INSTALLATION, (if equipped), (not available to order, see items 401 thru 505 for service) ELBOW, 90 DEGREES FITTING ADAPTER HOSE ASSY CABLE TIE BRACKET HEX HD CAPSCREW, M5X20, GR8.8 WASHER, 5mm HEX LOCKNUT, M5X8 REAR LICENSE PLATE HOLDER INSTALLATION, (if equipped), (see Figure 1-3 for details) REAR LICENSE PLATE HOLDER INSTALLATION, (if equipped), (see Figure 1-3 for details)

401 402 403 404 405 501 503 504 505 601 602

31200725

Ref

Description

G5-18A, 2505H, 25.5

Rev.

A B

8-21

HYDRAULIC CIRCUITS

Figure 8-7 Extend/Retract Cylinder

204

306 205 305

301

304

303

302

7

140

111

1

150 151 137 138

103

PY8530

8-22

G5-18A, 2505H, 25.5

31200725

HYDRAULIC CIRCUITS

Figure 8-7 Extend/Retract Cylinder Item 1 7 103 111 137 138 140 150 151 204 205 301 302 303 304 305 306

31200725

Part Number 2111010 0641514 8769128 8769139 1001001556 1001080203 1001080204 1001080293 1001080309 0641516 0641607 4751600 77133137 77323029

Qty. Ref 2 1 Ref 1 1 2 1 1 1 1 1 2 2 1 1 Ref

Description

Rev.

MAIN CONTROL VALVE, (see Figure 9-8 for details) ADAPTER, (includes o-ring) HEX HD CAPSCREW, 5/16-18X1-3/4, GR5 EXTEND/RETRACT CYLINDER, (see Figure 9-2 for details) TWIN COVER PLATE CLAMP SET, 3/4 DIA ADAPTER TUBE ASSY TUBE ASSY HOSE ASSY HOSE ASSY HEX HD CAPSCREW, 5/16-18X2, GR5 HEX HD CAPSCREW, 3/8-16X7/8, GR5 WASHER, 3/8 COVER PLATE CLAMP SET LICENSE BRACKET HOSE CLAMP SUPPORT, (see Figure 1-3 for details)

G5-18A, 2505H, 25.5

8-23

HYDRAULIC CIRCUITS

Figure 8-8 Tilt & Compensating

306

254

404

405

401

307

202 235 236 502

202

236

202 235 236

252 253

104

309

10 108 5

235

212

308 249 1 236

210

235 255

PY8550

8-24

G5-18A, 2505H, 25.5

31200725

HYDRAULIC CIRCUITS

Figure 8-8 Tilt & Compensating Item 1 5 10 104 108 202 210 212 235 236 249 252 253 254 255 306 307 308 309 401 404 405 502

31200725

Part Number 2110810 2170708 2110808 2150808 0641512 2131008 8769122 8769123 1001080394 1001080205 1001080206 1001080209 0641516 1001080437 1001080438 1001081347 1001081348 0641516 77133137 77323029

Qty. Ref 2 2 1 1 3 Ref 2 4 4 1 1 1 1 1 1 1 1 1 1 1 1 Ref

Description

Rev.

MAIN CONTROL VALVE, (see Figure 9-8 for details) ADAPTER, (includes o-ring) SWIVEL TEE ADAPTER, (includes o-ring) ADAPTER, (includes o-ring) HEX HD CAPSCREW, 5/16-18X1-1/2, GR5 TILT CYLINDER, (see Figure 9-3 for details) ELBOW, 90 DEGREES TWIN CLAMP, 5/8 DIA TWIN COVER PLATE TWIN SPACER TUBE ASSY TUBE ASSY TWIN LINE HOSE ASSY HEX HD CAPSCREW, 5/16-18X2, GR5 HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY HEX HD CAPSCREW, 5/16-18X2, GR5 COVER PLATE CLAMP SET TILT COMPENSATING CYLINDER, (see Figure 9-4 for details)

G5-18A, 2505H, 25.5

8-25

HYDRAULIC CIRCUITS

Figure 8-9 Auxiliary Hydraulics

302

334

320 319 AUXILIARY HYDRAULICS WITH HYDRAULIC QUICK COUPLER

327 302 319 320 328 101 302 319 320

102

205

204 201 321 319 320

11 317 316

332 335

336

308 303 323 308

1

323

325

326 310 324

306 305

311 418

STANDARD AUXILIARY HYDRAULICS

NOTE: LOCTITE® 242™ (ITEM 301) MUST BE USED ON ALL BOLT THREADS.

406 403 PY8560

8-26

G5-18A, 2505H, 25.5

31200725

HYDRAULIC CIRCUITS

Figure 8-9 Auxiliary Hydraulics Item 1 11 101 102 201 204 205

301 302 303 305 306 308 310 311 316 317 319 320 321 322 323 324 325 326 327 328 331 332 334 335 336 403 406 418

31200725

Part Number

Qty.

2170308 1001080294 1001135799 1001080308 1001135799 0641516 77133137 77323029

Ref 2 1 1 1 1 1 1 1

MAIN CONTROL VALVE, (see Figure 9-8 for details) TEE FITTING, (includes o-ring) HOSE ASSY, (without Rear Aux) HOSE ASSY, (with Rear Aux) HOSE ASSY, (without Rear Aux) HOSE ASSY, (with Rear Aux) HEX HD CAPSCREW, 5/16-18X2, GR5 COVER PLATE CLAMP SET

1001080301

Ref

1001080237

Ref

0100011 0641512 0641614 2111010 2150606 2221290 2220218 3931548 8305645 8307110 8769122 8769123 1001080394

AR 3 2 2 2 2 2 2 2 2 4 4 1 Ref 2 2 1 Ref 1 1 AR 1 1 2 2 2 2 1

AUXILIARY HYDRAULICS WITH HYDRAULIC QUICK COUPLER INSTALLATION, (if equipped), (not available to order, see items 301 thru 336 for service) STANDARD AUXILIARY HYDRAULICS INSTALLATION, (25.5 - CE & AUS), (G5-18A & 2505H, if equipped), (not available to order, see items 301 & 302, 319 thru 321, 327 & 328, 332, 403, 406 & 418 for service) LOCTITE® 242TM HEX HD CAPSCREW, 5/16-18X1-1/2, GR5 HEX HD CAPSCREW, 3/8-16X1-3/4, GR5 ADAPTER, (includes o-ring) ELBOW, 45 DEGREES ELBOW, 90 DEGREES ADAPTER, (includes o-ring) SOCKET HD CAPSCREW, 5/16-18X3 HEX LOCKNUT, 3/8-16 WASHER, 3/8 CLAMP SET, 5/8 DIA COVER PLATE TWIN LINE CLAMP SPACER AUXILIARY BOOM HARNESS, (not shown), (see Figure 10-15 for details) ADAPTER FITTING BRACKET DIVERTOR VALVE, (see Figure 9-12 for details) TUBE ASSY TUBE ASSY CABLE TIE STRAP, (not shown) HEX HD CAPSCREW, 5/16-18X2 TRI-LINE HOSE ASSY HEX LOCKNUT, 5/16 PLAIN WASHER, 5/16 FITTING ELBOW, 90 DEGREES TWIN LINE HOSE ASSY

1001001556 1001090103 1001100916 1001080207 1001080208 90027187 0641516 1001080299 8305626 8307106 1001090103 2221290 1001080209

Description

G5-18A, 2505H, 25.5

Rev.

J

F

8-27

HYDRAULIC CIRCUITS

Figure 8-10 Rear Auxiliary Hydraulics

23

102 17 105

104

303

4 21

101 103

23

15 14 16

403 302

7

1 21

14

11

201

203 22

PAL6060

204 202

8-28

G5-18A, 2505H, 25.5

31200725

HYDRAULIC CIRCUITS

Figure 8-10 Rear Auxiliary Hydraulics Item

1 4 7 11 12 14 15 16 17 21 22 23 101 102 103 104 105

201 202 203 204 302 303 403

31200725

Part Number

Qty.

Description

Rev.

1001135759

Ref

A

0641408 4031918 4711400 1001080240

4 2 4 1 Ref 2 1 1 Ref

REAR AUXILIARY HYDRAULIC INSTALLATION, (not available to order, see items 1, 4, 7, 11, 12, 14 thru 17 & 21 thru 23 for service) HEX HD CAPSCREW, 1/4-20X1, GR5 HEX SOCKET HD CAPSCREW, M8X70 WASHER, 1/4 TRAILER HITCH BRACKET AUXILIARY HYDRAULIC SWITCH, (not shown), (see Figure 10-4 for details) HOSE ASSY HOSE ASSY HOSE ASSY DIVERTOR VALVE INSTALLATION, (not available to order, see items 101 thru 105) LOCTITE® 242TM ADAPTER, (includes o-ring) HOSE ASSY, (see Figure 8-9 for details) ADAPTER, (includes o-ring) ADAPTER, 90 DEGREES, (includes o-ring) ADAPTER, 45 DEGREES, (includes o-ring) ADAPTER, 90 DEGREES, LONG, (includes o-ring) DIVERTOR VALVE, (see Figure 9-12 for details)

1001135801 1001135803 1001135805 1001135807 0100011 1001101235 2110810 2131010 2150810 2170210

AR 2 Ref 2 1 2 1 Ref

1001101039

1

1001101040

1

1001101041 1001001241 1001101042 1001001240 8420053 8420055 1001001557

1 1 1 1 1 1 1 Ref Ref Ref

QUICK DISCONNECT KIT, (FLAT FACED), (if equipped), (includes items 201 thru 204) QUICK DISCONNECT KIT, (AG STYLE), (if equipped), (includes items 201 thru 204) MALE COUPLING, (FLAT FACED) MALE COUPLING, (AG STYLE) FEMALE COUPLING, (FLAT FACED) FEMALE COUPLING, (AG STYLE) DUST CAP DUST PLUG, (FLAT FACED) DUST PLUG, (AG STYLE) MAIN CONTROL VALVE, (see Figure 9-8 for details) CLAMP SET, (see Figure 8-9 for details) ADAPTER, (see Figure 8-9 for details)

G5-18A, 2505H, 25.5

A

A A

8-29

HYDRAULIC CIRCUITS

Figure 8-11 Auxiliary Hydraulics Pressure Relief

203 7 TO PORT 3B

302 202 TO PORT 3A

309 7

9

TO PORT 3A

8 111

TO PORT 3B

101 PY8570

8-30

G5-18A, 2505H, 25.5

31200725

HYDRAULIC CIRCUITS

Figure 8-11 Auxiliary Hydraulics Pressure Relief Item 7 8 9 101 111 202 203 302 309

31200725

Part Number 1001129925 1001129926

2110606

Qty. Ref 1 1 Ref Ref 2 Ref Ref Ref

Description

Rev.

HOSE ASSY, (see Figure 8-2 for details) HOSE ASSY HOSE ASSY MAIN CONTROL VALVE, (see Figure 9-8 for details) TEE FITTING, (see Figure 8-9 for details) STRAIGHT FITTING, (includes o-ring) PILOT SELECT VALVE, (see Figure 9-14 for details) STRAIGHT FITTING, (includes o-ring), (see Figure 8-2 for details) TEE FITTING, (see Figure 8-2 for details)

G5-18A, 2505H, 25.5

8-31

HYDRAULIC CIRCUITS

This Page Intentionally Left Blank

8-32

G5-18A, 2505H, 25.5

31200725

SECTION 9 HYDRAULIC COMPONENTS

31200725

G5-18A, 2505H, 25.5

HYDRAULIC COMPONENTS

Figure 9-1 Lift Cylinder

G5-18A

1 7

1 2 107

113

13 8

3

110

9

17 17

6

10 11 14

18 1

12 16

5 15 4 1 104

7

K1 108 109 106

9-2

G5-18A, 2505H, 25.5

PAP17381

31200725

HYDRAULIC COMPONENTS

Figure 9-1 Lift Cylinder Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 104 106 107 108 109 110 113

1684511 70020370 70020371 70020372 70020373 70020374 8036629 70020375 70020376 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 1001080155 0641810 0681844 4711800 7139886 88521208 1001080313

1 4 1 1 1 1 3 2 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1

LIFT CYLINDER, (G5-18A), (includes items 1 thru 18) BUSHING CASE ASSY PISTON HEAD GLAND ROD SET SCREW, 3/8-16X3/4 GREASE FITTING COUNTERBALANCE VALVE O-RING O-RING O-RING BACK-UP RING DISO-PAC DZR SEAL ROD WIPER PRECISION WEARBAND PRECISION WEARBAND WITH OIL SLOTS LOCKING INSERT CYLINDER ROD PIN HEX HD CAPSCREW, 1/2-13X1-1/4 HEX HD CAPSCREW, 1/2-13X5-1/2 PLAIN WASHER, 1/2 PIN RETENTION SPACER LOCKNUT, 1/2-13 CYLINDER BASE PIN

K1

70020377

1

SEAL KIT, (includes items 9 thru 18)

31200725

Description

G5-18A, 2505H, 25.5

Rev. G

9-3

HYDRAULIC COMPONENTS

Figure 9-1 Lift Cylinder

2505H & 25.5

101 107 4 3

101

207

1 102

213

115 103 210

2

111

119 119

106

112 113 116

120

101

114

105

118 117 104

107

204

K1

101 208 209 206

9-4

G5-18A, 2505H, 25.5

PAL5961

31200725

HYDRAULIC COMPONENTS

Figure 9-1 Lift Cylinder Item

Part Number

Qty.

Description

Rev.

1

1001132210 1001132161

1 Ref

A A

2 3 4 101 102 103 104 105 106 107 111 112 113 114 115 116 117 118 119 120 204 206 207 208 209 210 213

1001132207 1001132208 1001132209 70020370 70023973 70020372 70020373 70023974 8036629 70020375 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 1001080155 0641810 0681844 4711800 7139886 88521208 1001080313

1 1 1 4 1 1 1 1 3 2 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1

LIFT CYLINDER ASSY, (2505H & 25.5), (includes items 1 thru 4) LIFT CYLINDER, (not available to order, use 1001132210 for replacement or items 101 thru 120 for service) FLOW CONTROL VALVE, (torque to 30-35 lb-ft) CHECK VALVE, (torque to 20-25 lb-ft) COUNTERBALANCE VALVE, (torque to 45-50 lb-ft) BUSHING CYLINDER BARREL PISTON HEAD GLAND CYLINDER ROD SET SCREW, 3/8-16X3/4 GREASE FITTING O-RING O-RING O-RING BACK-UP RING DISO-PAC DZR SEAL ROD WIPER PRECISION WEARBAND PRECISION WEARBAND WITH OIL SLOTS LOCKING INSERT CYLINDER ROD PIN HEX HD CAPSCREW, 1/2-13X1-1/4 HEX HD CAPSCREW, 1/2-13X5-1/2 PLAIN WASHER, 1/2 PIN RETENTION SPACER LOCKNUT, 1/2-13 CYLINDER BASE PIN

K1

70020377

1

SEAL KIT, (includes items 111 thru 120)

31200725

G5-18A, 2505H, 25.5

9-5

HYDRAULIC COMPONENTS

Figure 9-2 Extend/Retract Cylinder

133 6

1

6

9 17

131 142

20

7

13

133

20 12

4 2

14 19 19 10

18 11

21

16

126

15

5

8

3 128 6 6

131 143

K1

104

128 PAL3923

9-6

G5-18A, 2505H, 25.5

31200725

HYDRAULIC COMPONENTS

Figure 9-2 Extend/Retract Cylinder Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 104 126 128 131 133 142 143

1684517 70020394 70020395 70020396 70020397 70020398 70020399 70020400 70020376 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 0641628 8305645 8310160 8522012 8642207 1001080116 1001080117

1 1 1 1 1 1 4 1 1 1 1 1 1 2 1 1 1 1 1 2 2 2 1 1 AR AR 2 1 1

K1

70020401

1

31200725

Description EXTEND/RETRACT CYLINDER, (includes items 1 thru 21) CASE ASSY PISTON HEAD GLAND ROD SPACER ROD BUSHING SET SCREW, 1/4-20X44 COUNTERBALANCE VALVE O-RING O-RING O-RING SQUARE RING BACK-UP RING BACK-UP RING U-CUP BUFFER SEAL PISTON SEAL ROD WIPER PRECISION WEARBAND PRECISION WEARBAND LOCKING INSERT HEX HD CAPSCREW, 3/8-16X3-1/2 HEX LOCKNUT, 3/8-16 SHIM WASHER, 1.50X0.048X3.00 ANTI-SEIZE LUBE RETAINING RING, 1.50 BASE PIN ROD PIN

Rev. D

SEAL KIT, (includes items 9 thru 21)

G5-18A, 2505H, 25.5

9-7

HYDRAULIC COMPONENTS

Figure 9-3 Tilt Cylinder

8 127

134

1 7

3

1 131 132 145

10

11 2

20 16

20 4 22

134 127

12 9 13

15

14 17

18

21

19

10 6 5

K1

1

1

9-8

G5-18A, 2505H, 25.5

PAL4133

31200725

HYDRAULIC COMPONENTS

Figure 9-3 Tilt Cylinder Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 127 131 132 134 145

1684515 70020370 70020378 70020379 70020380 70020381 70020382 8035767 70020384 8036633 70020375 70020376 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 8307904 8522012 8522031 8642224 1001080152

1 4 1 1 1 1 1 2 2 3 2 1 1 1 1 1 1 1 1 1 2 2 AR AR AR 2 1

K1

70020389

1

31200725

Description TILT CYLINDER, (includes items 1 thru 21) BUSHING CASE ASSY PROTECTIVE COVER PISTON HEAD GLAND ROD SPRING LOCKWASHER, 3/8 HEX HD CAPSCREW, 3/8-16X1 SET SCREW, 3/8-16X0.63 LUBE FITTING COUNTERBALANCE VALVE O-RING O-RING O-RING BACK-UP RING DISO-PAC DZR SEAL ROD WASHER PRECISION WEARBAND PRECISION WEARBAND LOCKING INSERT SHIM WASHER, 2.00X0.048X3.00 ANTI-SEIZE LUBE MULTI-PURPOSE GREASE RETAINING RING, 2.00 BASE PIN

Rev. G

SEAL KIT, (includes items 12 thru 21)

G5-18A, 2505H, 25.5

9-9

HYDRAULIC COMPONENTS

Figure 9-4 Compensating Cylinder

110 111 112 1

2

1

16

7

12

16 3 8

6

5

106

9 11

109

10 15

13

108

17 14 4 1 103

1 K1

9-10

7

G5-18A, 2505H, 25.5

PAL4144

31200725

HYDRAULIC COMPONENTS

Figure 9-4 Compensating Cylinder Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 103 106 108 109 110 111 112

1684512 70020390 70020391 70020380 70020381 70020393 8036633 70020375 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 1001080154 0641810 7139886 4711800 88521208 0681836 1001080312

1 4 1 1 1 1 3 2 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1

COMPENSATING CYLINDER, (includes all items) BUSHING CASE ASSY PISTON HEAD GLAND ROD SET SCREW, 3/8-16X0.63 LUBE FITTING, 1/8-27 O-RING O-RING O-RING BACK-UP RING DISO-PAC DSR SEAL ROD WIPER PRECISION WEARBAND PRECISION WEARBAND LOCKING INSERT CYLINDER ROD PIN HEX HD CAPSCREW, 1/2-13X1-1/4 PIN RETENTION SPACER PLAIN WASHER, 1/2 LOCKNUT, 1/2-13 HEX HD CAPSCREW, 1/2-13X4-1/2 CYLINDER BASE PIN

K1

70020389

1

SEAL KIT, (includes items 8 thru 17)

31200725

Description

G5-18A, 2505H, 25.5

Rev. C

9-11

HYDRAULIC COMPONENTS

Figure 9-5 Fork Locking Cylinder

102 103

101

4

13 3 9 16

7

10 8 12

11

14

104

15 2 6

14

1 103

101 K1 102 PAL3833

9-12

G5-18A, 2505H, 25.5

31200725

HYDRAULIC COMPONENTS

Figure 9-5 Fork Locking Cylinder Item

Part Number

Qty.

1 2 3 4 6 7 8 9 10 11 12 13 14 15 16 101 102 103 104

1001080334 70021270 70021271 70021272 70021273 70021275 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 3391410 8001888 8002110 2130404

1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 2 2 2

FORK LOCKING CYLINDER, (includes items 1 thru 16) CASE ASSY PISTON HEAD GLAND ROD LOCKNUT O-RING O-RING O-RING BACK-UP RING DISO-PAC DEEP Z-SEAL ROD WIPER PRECISION WEARBAND PRECISION WEARBAND LOCKING INSERT SPLIT PIN PIN CLEVIS PIN ADAPTER, 90 DEGREE

K1

70021276

1

SEAL KIT, (includes items 7 thru 16)

31200725

Description

G5-18A, 2505H, 25.5

Rev. D

9-13

HYDRAULIC COMPONENTS

Figure 9-6 Side Tilt Carriage Cylinder & Grapple Bucket Cylinder

105 101 1

103 115 8

2 3

8

4

10 9 5

13 14

11 16 6

101

12

15

105

17 7

103 2 116

18

K1

9-14

G5-18A, 2505H, 25.5

PAL6191

31200725

HYDRAULIC COMPONENTS

Figure 9-6 Side Tilt Carriage Cylinder & Grapple Bucket Cylinder Item

Part Number

Qty.

Description

Rev.

7029590

1

A

70021363

1

70021363

2

1 2 3

70021468 90554045 70021465 70021463

2 2 1 1

4 5 6 7

70021440 70021451 70021446 70021445 70021462

1 2 1 1 1

8 9 10 11 12 13 14 15 16 17 18 101 103 105 115 116

70021448 Use Kit K1 Use Kit K1 Use Kit K1 70021444 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 70021447 70021349 90554042 70021350 70021348 70021351

2 1 1 1 1 1 1 1 1 1 1 2 2 2 1 1

SIDE TILT CARRIAGE CYLINDER ASSY, (G5-18A, 2505H & 25.5), (includes items 1 thru 18) UNIVERSAL SIDE TILT CARRIAGE CYLINDER ASSY, (G5-18A), (includes items 1 thru 18) GRAPPLE BUCKET CYLINDER ASSY, (G5-18A, 2505H & 25.5), (includes items 1 thru 18) COUNTERBALANCE VALVE GREASE FITTING BARREL, (includes block valve), (SIDE TILT CARRIAGE CYLINDER) BARREL, (includes block valve), (GRAPPLE BUCKET & UNIVERSAL SIDE TILT CARRIAGE CYLINDER) HEX NUT, (torque to 244-249 lb-ft/311-338 Nm) PISTON GLAND ROD, (SIDE TILT CARRIAGE CYLINDER) ROD, (GRAPPLE BUCKET & UNIVERSAL SIDE TILT CARRIAGE CYLINDER) BUSHING O-RING PISTON RING O-RING WASHER O-RING BACK-UP RING SEAL O-RING ROD WIPER BUSHING HEX HD CAPSCREW, 0.38X1.00 LOCKWASHER, 0.38 FLAT WASHER, 0.38 PIN PIN

K1

70021452

1

SEAL KIT, (includes items 9 thru 11 & 13 thru 17)

31200725

G5-18A, 2505H, 25.5

A A

9-15

HYDRAULIC COMPONENTS

Figure 9-7 Universal Side Shift Cylinder

9-16

G5-18A, 2505H, 25.5

31200725

HYDRAULIC COMPONENTS

Figure 9-7 Universal Side Shift Cylinder Item

Part Number

Qty.

70022108

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

70022113 70021448 70021440 Use Kit K1 Use Kit K1 70021451 Use Kit K1 70021444 Use Kit K1 Use Kit K1 Use Kit K1 70021446 Use Kit K1 Use Kit K1 70021462 70021447 90554045

1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2

UNIVERSAL SIDE SHIFT CYLINDER, (G5-18A, 2505H & 25.5), (includes all items) CYLINDER BARREL BUSHING HEX NUT PISTON RING O-RING PISTON O-RING WASHER O-RING BACK-UP RING O-RING GLAND POLY-PAK SEAL ROD WIPER CYLINDER ROD BUSHING GREASE FITTING

K1

70021452

1

SEAL KIT, (includes items 4, 5, 7, 9 thru 11, 13 & 14)

31200725

Description

G5-18A, 2505H, 25.5

Rev. A

9-17

HYDRAULIC COMPONENTS

Figure 9-8 Main Control Valve

1

18

2

12 13

10 11 3

7 8

15 16

10 11

15 16

4

10 11 5

14 16

12 13 9 11

101 102

15 16 9 11

6

15 16 9 11

12 13 17

9 11 K1

9-18

10 11

G5-18A, 2505H, 25.5

PAL3862

31200725

HYDRAULIC COMPONENTS

Figure 9-8 Main Control Valve Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 101 102

1001080176 91084008 91404182 91404186 70020718 70020719 91084278 70021543 70020716 91094023 91094024 91084233 91084010 7029865 70021459 70021352 70020717 91084279 91084019 4891500 0641522

1 1 1 1 1 1 1 1 1 4 4 8 3 3 1 4 5 1 1 3 3

MAIN CONTROL VALVE WITH AUX, (includes items 1 thru 18) LH END COVER ASSY, (includes items 7 & 8) LIFT VALVE SECTION ASSY, (includes items 9 thru 13) TILT VALVE SECTION ASSY, (includes items 9 thru 15) AUX VALVE SECTION ASSY, (includes items 9 thru 11, 14 & 15) CROWD VALVE SECTION ASSY, (includes items 9 thru 11, 14 & 15) RH END COVER ASSY, (includes item 16) RELIEF VALVE, 3500 PSI 20GPM MAIN RELIEF SEAL KIT HYD REMOTE POSITIONER HYD REMOTE POSITIONER SEAL LOAD CHECK PLUG PLUG SEAL KIT RELIEF CARTRIDGE, 3800PSI 20GPM RELIEF CARTRIDGE, 3800PSI 10GPM RELIEF CARTRIDGE SEAL KIT PLUG BOLT ASSY WASHER, 5/16 HEX HD CAPSCREW, 5/16-18X2-3/4, GR5

K1

70022921

1

COMPLETE VALVE SEAL KIT

31200725

Description

G5-18A, 2505H, 25.5

Rev. B

9-19

HYDRAULIC COMPONENTS

Figure 9-9 Front Drive Motor

5

3

4

10 11 2 K1 K2

PY8520

9-20

G5-18A, 2505H, 25.5

31200725

HYDRAULIC COMPONENTS

Figure 9-9 Front Drive Motor Item

Part Number

Qty.

2 3 4 5 10 11

1001138823 70024933 70024934 70024935 70024936 70024938 80334492

1 1 1 1 1 1

FRONT DRIVE MOTOR, (includes all items) ROTARY GROUP PORT PLATE W/ACCESSORIES CONTROL PART FLUSHING VALVE W/ORIFICE THREADED PIN SEALING NUT

K1 K2

70024939 70024937

1 1

SEAL KIT SEAL KIT, ROTARY GROUP

31200725

Description

G5-18A, 2505H, 25.5

Rev. B

9-21

HYDRAULIC COMPONENTS

Figure 9-10 Hydrostatic Drive Pump

5 4 2

3

5

1

4

K1 K2 K3 K4 K5 K6

9-22

PY8500

G5-18A, 2505H, 25.5

31200725

HYDRAULIC COMPONENTS

Figure 9-10 Hydrostatic Drive Pump Item

Part Number

Qty.

1 2 3 4 5

1001138887 70024940 70024941 70024942 70024945 70022726

1 1 1 1 2 2

HYDROSTATIC DRIVE PUMP, (includes all items) CHARGE PUMP CONTROL MODULE CONTROL CARTRIDGE W/ORIFICE PRESSURE RELIEF VALVE CONTROL SOLENOID

K1 K2 K3 K4 K5 K6

70024943 70024944 70024947 70024948 70024949 70024950

1 1 1 1 1 1

SEAL KIT, (includes items K3 thru K6) SEAL KIT, ROTARY GROUP, (shaft seal & retaining ring) SHAFT SEAL KIT PUMP SEAL KIT CHARGE PUMP SEAL KIT CONTROL SEAL KIT

31200725

Description

G5-18A, 2505H, 25.5

Rev. C

9-23

HYDRAULIC COMPONENTS

Figure 9-11 Gear Pump

11

6

6 8

4 9 10 5

6 3 6 8 4 2 7

K1 K2 K3

5 3 1

9-24

PY8510

G5-18A, 2505H, 25.5

31200725

HYDRAULIC COMPONENTS

Figure 9-11 Gear Pump Item

Part Number

Qty. 1 1

2 3 4 5 6 7 8 9 10

1001139997 Use Kit K1, K2 or K3 NSS Use Kit K2 or K3 Use Kit K2 or K3 Use Kit K3 Use Kit K2 or K3 NSS Use Kit K3 NSS NSS

1 2 2 2 4 1 2 1 1

11

NSS

1

K1 K2 K3

70024951 70024952 70024953

1 1 1

1

31200725

Description GEAR PUMP, (includes all items) SHAFT OIL SEAL

Rev. B

BODY ASSY PRE-LOAD SEAL LOAD SEAL WEAR PLATE SEALING RING GEAR PLATE ASSY, (includes drive shaft, idler shaft & dowel pins) WEAR PLATE BEARING PLATE ASSY GEAR PLATE ASSY, (includes idler drive shaft, coupling, idler shaft & dowel pins) COVER ASSY, (includes fasteners)

SHAFT SEAL KIT, (includes item 1) UNIT SEAL KIT, (includes items 1, 3, 4 & 6) MINOR REPAIR KIT, (includes items 1, 3 thru 6 & 8)

G5-18A, 2505H, 25.5

9-25

HYDRAULIC COMPONENTS

Figure 9-12 Divertor Valve

2

1

PZ2780

9-26

G5-18A, 2505H, 25.5

31200725

HYDRAULIC COMPONENTS

Figure 9-12 Divertor Valve Item

Part Number

Qty.

1 2

1001104477 70020764 70021531

1 1 1

31200725

Description DIVERTOR VALVE, (includes all items) COIL RETAINER KIT, (includes o-rings & nut)

G5-18A, 2505H, 25.5

Rev. B

9-27

HYDRAULIC COMPONENTS

Figure 9-13 Steering Select Valve

1

2 3

101

PAP31530

9-28

G5-18A, 2505H, 25.5

31200725

HYDRAULIC COMPONENTS

Figure 9-13 Steering Select Valve Item

1 2 3 101

31200725

Part Number

Qty.

Description

Rev.

4641519

1

C

70020866 70020867 70020868 1001153748

1 2 2 1

STEERING SELECT VALVE, (no longer available, order item 101 for service or replacement), (includes items 1 thru 3) VALVE BODY SEAL KIT COIL STEERING SELECT VALVE

G5-18A, 2505H, 25.5

9-29

HYDRAULIC COMPONENTS

Figure 9-14 Pilot Select Valve

G5-18A 1 4

3 4

2505H & 25.5 3 4 2 4

1 4

PAL5920

9-30

G5-18A, 2505H, 25.5

31200725

HYDRAULIC COMPONENTS

Figure 9-14 Pilot Select Valve Item

1

2 3 4 5 6

31200725

Part Number

Qty.

1001130178 1001132342 1101244 8033761 1101244 8033761 70023945 70023946 70002386 70002386 10837580 7010543 70002064

1 1 3 3 4 4 1 1 4 6 1 1 1

Description PILOT SELECT VALVE, (G5-18A), (includes items 1, 3 thru 5) PILOT SELECT VALVE, (2505H & 25.5), (includes items 1 thru 6) DIRECTIONAL VALVE, (G5-18A), (torque to 20 lb-ft) SEAL KIT DIRECTIONAL VALVE, (2505H & 25.5), (torque to 20 lb-ft) SEAL KIT PROPORTIONAL VALVE, (2505H & 25.5), (torque to 20 lb-ft) DIRECTIONAL VALVE, (torque to 20 lb-ft) COIL, (G5-18A), (torque to 5 lb-ft) COIL, (2505H & 25.5), (torque to 5 lb-ft) LOAD SENSE CHECK VALVE, (torque to 20 lb-ft), (not shown) SEAL KIT ORIFICE, 0.047 IN, (2505H & 25.5), (torque to 4 lb-ft), (not shown)

G5-18A, 2505H, 25.5

Rev. A A

9-31

HYDRAULIC COMPONENTS

Figure 9-15 Brake Valves

PARK BRAKE RELEASE VALVE - 2505H & 25.5

102

PARK BRAKE RELEASE VALVE - G5-18A

101

202 201

203

BRAKE VALVE MASTER CYLINDER

BRAKE VALVE

1

303 302 301 PAP17390

9-32

G5-18A, 2505H, 25.5

31200725

HYDRAULIC COMPONENTS

Figure 9-15 Brake Valves Item

Part Number

Qty.

4641474 70020921

1 1

BRAKE VALVE, (inching valve) SEAL KIT

D

1

1001098153 70020922 70022847

1 1 1

PARK BRAKE RELEASE VALVE, (2505H & 25.5) SEAL KIT MICROSWITCH KIT

A

101 102

1 1 1 1 1

PARK BRAKE RELEASE VALVE, (G5-18A), (includes items 201 thru 203) CARTRIDGE SEAL KIT BODY COIL

B

202 203

1001080359 7012941 7010543 70020871 7024872 1001080262 70020919 70020920 70021475

1 1 1 1

BRAKE MASTER CYLINDER VALVE, (includes items 301 thru 303) SEAL KIT RUBBER BOOT FITTING

C

301 302 303

201

31200725

Description

G5-18A, 2505H, 25.5

Rev.

9-33

HYDRAULIC COMPONENTS

This Page Intentionally Left Blank

9-34

G5-18A, 2505H, 25.5

31200725

SECTION 10 ELECTRICAL

31200725

G5-18A, 2505H, 25.5

ELECTRICAL

Figure 10-1 Engine Compartment Electrical Installation

09

10-2

G5-18A, 2505H, 25.5

31200725

ELECTRICAL

Figure 10-1 Engine Compartment Electrical Installation Item

1 2 104 107 111 114 122 123 124 125 204 208 211 212 214 215 216 217 225 233 240

31200725

Part Number

Qty.

1001139683

Ref

1001095650 1001140312 0761210 4812100 80673023

AR 1 2 2 1 Ref 1 1 1 1 4 4 3 2 3 3 4 4 1 1 2

0760808 4811900 8406112 1001142242 0641410 3271405 3310401 3311001 3910408 4750400 4711000 4711400 77383377 1001156314 0721005

Description BLOCK HEATER INSTALLATION, (if equipped), (not available to order, see items 1 & 2 for service) LOCKING COMPOUND BLOCK HEATER HEX HD CAPSCREW, M12X20, GR8.8, (torque to 88 Nm/65 lb-ft) WASHER, 12mm CLIP ENGINE HARNESS, (see Figure 10-7 for details) HEX HD CAPSCREW, M8X16, GR8.8, (torque to 26 Nm/20 lb-ft) WASHER, 8mm CLIP 150 AMP LINK HARNESS HEX HD CAPSCREW, 1/4-20X1-1/4, (torque to 8 lb-ft/10.8 Nm) HEX NUT, 1/4-20, GR8 HEX NUT, #4-40, GR2 HEX NUT, #10-24, GR2 SCREW, #4-40X1/2 WASHER, #4 WASHER, #10 WASHER,1/4 STARTER RELAY PLATE SCREW #10-24X5/8

G5-18A, 2505H, 25.5

Rev. A

10-3

ELECTRICAL

Figure 10-2 Boom and Frame Electrical Installation

IF EQUIPPED WITH BATTERY QUICK DISCONNECT

10-4

G5-18A, 2505H, 25.5

09

31200725

ELECTRICAL

Figure 10-2 Boom and Frame Electrical Installation (Continued)

09

31200725

G5-18A, 2505H, 25.5

10-5

ELECTRICAL

Figure 10-2 Boom and Frame Electrical Installation Item

Part Number

Qty.

Description

Rev.

1001081120 0400075 1001081123 3311508 1001112697 0630455

Ref 1 1 2 1 1

BATTERY INSTALLATION, (not available to order, see items 1 thru 6 for service) 12V BATTERY J-BOLT HEX NUT, 5/16-18 PLATE J-BOLT

C

1 2 3 4 6

1001080655

Ref

B

1001008926 1001135846 1001135845

1 1 1

BATTERY DISCONNECT INSTALLATION, (if equipped), (not available to order, see items 104 thru 106 for service) SWITCH BAR BRACKET

1001141234

Ref

C

201 202 203 204

0641404 0641406 0641408

2 2 2 Ref

205 206 207 209 210 217 218 219 220 221 222 223 226 227 228 229 230 231 232 234 235 236 237 238 239 243 301 302 303

0641415 0641611 0791004 3271601 3300143 4711400 4711600 4761000 4761400 4761600 8303839 8305624 1001141066 1001080409 1001080410 1001127589 1001080424 1001080619 1001092585 1001137534

3 1 4 1 1 5 2 2 4 1 2 2 1 1 1 1 1 1 1 1 Ref 1 1 1 1 1 1 1 1

ELECTRICAL INSTALLATION, (not available to order, see items 201 thru 243 for service) HEX HD CAPSCREW, 1/4-20X1/2, GR5, (torque to 8 lb-ft/11 Nm) HEX HD CAPSCREW, 1/4-20X3/4, GR5, (torque to 8 lb-ft/11 Nm) HEX HD CAPSCREW, 1/4-20X1, GR5, (torque to 8 lb-ft/11 Nm) ENGINE COMPARTMENT ELECTRICAL COMPONENTS, (see Figure 10-1 for details) HEX HD CAPSCREW, 1/4-20X1-7/8, GR5, (torque to 8 lb-ft/11 Nm) HEX HD CAPSCREW, 3/8-16X1-3/8, GR5, (torque to 30 lb-ft/41 Nm) SCREW, #10-24X1/2 HEX NUT, 3/8-16 HEX LOCKNUT, 3/8-16 WASHER, 1/4 WASHER, 3/8 LOCKWASHER, #10 LOCKWASHER, 1/4 LOCKWASHER, 3/8 SCREW, #10-32X1/2 HEX LOCKNUT, 1/4-20 GREEN POWER MODULE RELAY BUS BAR BRACKET RED POWER MODULE RELAY YELLOW POWER MODULE RELAY NEGATIVE BATTERY CABLE BUS BAR INSULATOR CONTROL MODULE FRAME HARNESS, (see Figure 10-8 for details) GROUND CABLE POSITIVE BATTERY CABLE HORN CLIP CONNECTOR MOUNT FRAME BASE JUMPER HARNESS, (G5-18A) FRAME BASE JUMPER HARNESS, (G5-18A, if equipped with drive lights) FRAME FUNCTION JUMPER HARNESS, (G5-18A)

104 105 106

10-6

1001143995 1001149466 91143357 8406003 1001141581 1001142011 1001140635 1001122280

G5-18A, 2505H, 25.5

31200725

ELECTRICAL

Figure 10-2 Boom and Frame Electrical Installation (Continued) Item

401 402 403 404 405 406 407 408 409 522 531

601 602 603 604 605 606

701 702 703 704 705 706 707 708 709 801

31200725

Part Number

Qty.

1001143553

Ref

3931448 4711400 88631566

90027187

2 6 2 Ref 2 1 1 1 1 Ref AR

1001131864

Ref

1001129370 1001009092 5272011 1001125465 1001129425 1001116128

1 2 2 AR AR AR

1001130475

Ref

0641406 3310805 3930812 4711400 4750800 1001121021 1001121953 1001122290

2 4 4 2 4 2 6 1 Ref 1 1

1001122287 3311001 3740080 4711000 77143016

1001101808 1001099810

Description

Rev.

FRAME BASE JUMPER HARNESS INSTALLATION, (2505H & 25.5), (not available to order, see items 401 thru 409 for service) SOCKET HD CAPSCREW, 1/4-20X3 WASHER, 1/4 ROLL PIN FRAME OPTION HARNESS, (see Figure 10-9 for details) LSI MODULE HEX NUT, #10-24, GR2 RELAY WASHER, #10 SCREW, #10-24X3/4 BOOM AUXILIARY ELECTRIC HARNESS, (see Figure 10-15 for details) CABLE TIE

C

LSI SENSOR INSTALLATION, (2505H & 25.5), (not available to order, see items 601 thru 606 for service) REAR AXLE LSI SENSOR HARD WASHER HEX SOCKET HD SCREW, M10X35, GR12.9 LOCTITE® 7063TM LOCTITE® ADHESIVE & ACTIVATOR POLYSILOXANE SEALANT

B

BOOM PROXIMITY SENSOR INSTALLATION, (2505H & 25.5, if equipped), (not available to order, see items 701 thru 709) HEX HD CAPSCREW, 1/4-20X3/4, GR5 HEX LOCKNUT, 8-32, GR2 SOCKET HD CAPSCREW, 8-32X3/4 WASHER, 1/4 WASHER PROXIMITY SENSOR PROXIMITY SENSOR SHIM BOOM PROXIMITY SENSOR BRACKET LSI BOOM SENSOR HARNESS, (see Figure 10-16 for details) BACKUP ALARM, (2505H & 25.5) BACKUP ALARM, (G5-18A)

D

G5-18A, 2505H, 25.5

10-7

ELECTRICAL

Figure 10-3 Cab Electrical Installation

09

10-8

G5-18A, 2505H, 25.5

31200725

ELECTRICAL

Figure 10-3 Cab Electrical Installation Item

Part Number

Qty.

6 9 18 27 28 29 30 31 37 41 45 47 49 50 53 108 201 203 301

3300454 4761400

4 2 Ref 1 4 4 4 2 Ref 4 1 1 Ref 1 2 1 1 Ref Ref

SPECIAL NUT WASHER, 1/4 CAB SWITCHES, (see Figure 10-4 for details) BRACKET SCREW, #12-24 LOCKNUT, #12-24, GR2 WASHER, #12 GROMMET MODE SELECT HARNESS, (see Figure 10-18 for details) SOCKET HD CAPSCREW, 1/4-20X0.62 12V POWER SOCKET DISPLAY GAUGE CAB HARNESS, (see Figure 10-10 for details) GROUND CABLE HEX HD CAPSCREW, 1/4-20X3/4, GR5, (torque to 6 lb-ft/10 Nm) JUMPER HARNESS, (G5-18A) IGNITION SWITCH, (includes key) IGNITION SWITCH JUMPER HARNESS, (see Figure 10-17 for details) CAB ROOF HARNESS, (see Figure 10-11 for details)

1001080844

Ref

B

1001080956 1001080959 2920209

2 1 1

RADIO PREP INSTALLATION, (if equipped), (not available to order, see items 401 & 402 for service) SPEAKER ANTENNA DOME LIGHT

1001143120

Ref

B

501 502 503 504 505 506 507 551 552

3290405 4811400 1001110269 1001157440 1001127397 1001127546 1001153633 0721008 3311005

4 4 4 1 1 1 1 2 2

554

4360658

1

555 601 602

4751000 1001137985

2 1 Ref

LSI DISPLAY INSTALLATION, (2505H & 25.5), (not available to order, see items 501 thru 507 for service) HEX LOCKNUT, M4X0.7 WASHER, 4mm SCREW, M4X20 LSI DISPLAY LSI LIGHT LSI DECAL FRONT ROPS BAR COVER SCREW, #10-24X1, (2505H & 25.5), (G5-18A, if equipped with drive lights) HEX LOCKNUT, #10-24, GR2, (2505H & 25.5), (G5-18A, if equipped with drive lights) BRAKE LIGHT SWITCH, (2505H & 25.5), (G5-18A, if equipped with drive lights) WASHER, #10, (2505H & 25.5), (G5-18A, if equipped with drive lights) DASH MOUNT OVERHEAD CONSOLE COVER, (see Figure 6-5 for details)

401 402 451

31200725

1001080983 1001080986 1001080987 1001080988 1001081049 1001108194 1001114867 1001137657 1001080418 0641406 1001100966 1001080379

Description

G5-18A, 2505H, 25.5

Rev.

10-9

ELECTRICAL

Figure 10-4 Cab Switches

09

10-10

G5-18A, 2505H, 25.5

31200725

ELECTRICAL

Figure 10-4 Cab Switches Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13

1001080372 1001080378 1001080366 1001080369 1001080376 1001080368 1001080367 1001080377 1001080365 1001080364 1001080370 1001080978 1001080374 1001080373 1001080371 1001080375 1001104654 1001145204 1001139938 1001080494 1001139937

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 14 1

14 15 16 17 18 19 20

31200725

Description

Rev.

JOYSTICK LOCKOUT SWITCH, (2505H & 25.5) STEER SELECT SWITCH BOOM WORK LIGHT SWITCH, (if equipped) FRONT WORK LIGHT SWITCH, (if equipped) REAR WORK LIGHT SWITCH, (if equipped) FRONT WIPER SWITCH, (if equipped) FRONT WINDSHIELD WASHER SWITCH, (if equipped) SKYLIGHT & REAR WIPER SWITCH, (if equipped) BEACON LIGHT SWITCH, (if equipped) FRONT/REAR AUXILIARY HYDRAULIC SWITCH, (if equipped) HAZARD LIGHT SWITCH, (if equipped) LIFT/LOADER JOYSTICK PATTERN SWITCH PARK BRAKE SWITCH, (G5-18A) LMI OVERRIDE SWITCH, (2505H & 25.5) HORN SWITCH HYDRAULIC QUICK COUPLER SWITCH AUXILIARY HYDRAULICS PRESSURE RELIEF SWITCH REVERSE FAN SWITCH, (if equipped) TRAILER INDICATOR, (if equipped) COVER TURN/HIGH BEAM INDICATOR, (if equipped)

G5-18A, 2505H, 25.5

10-11

ELECTRICAL

Figure 10-5 Work Lights

OPEN CAB, WORK LIGHT INSTALLATION

OPEN CAB, BEACON LIGHT INSTALLATION

ENCLOSED CAB, WORK LIGHT/ BEACON LIGHT INSTALLATION

&/

27 !2

$

09

10-12

G5-18A, 2505H, 25.5

31200725

ELECTRICAL

Figure 10-5 Work Lights (Continued)

BOOM WORK LIGHT INSTALLATION

&/

27 !2

$

09

31200725

G5-18A, 2505H, 25.5

10-13

ELECTRICAL

Figure 10-5 Work Lights Item

1 2 3 6 7 8 9 10 11

12 13 102 104 111 113 114 115 116 117 151 201 203 204 205 206

10-14

Part Number

Qty.

Description

Rev.

1001143558

Ref

A

1001103139

Ref

1001113154

Ref

1001113155

Ref

2920206 70020796 4461174

4 1 1 Ref Ref

WORK LIGHT INSTALLATION, (enclosed cab, if equipped), (not available to order, see items 1 thru 13 for service) BEACON LIGHT INSTALLATION, (enclosed cab, if equipped), (not available to order, see items 2, 3, 7 & 11 for service) WORK LIGHT INSTALLATION, (open cab, if equipped), (not available to order, see items 1 thru 7, 10 thru 12, 102, 104, 111, 113 thru 117 for service) BEACON LIGHT INSTALLATION, (open cab, if equipped), (not available to order, see items 2, 3, 7, 111, 113 thru 116 & 151 for service) LIGHT BULB 12V TERMINAL CAB SWITCHES, (see Figure 10-4 for details) BOOM LIGHT INSTALLATION, (not available to order, see items 201 thru 206 for service) BEACON LIGHT BULB HEX LOCKNUT, M6X1 WASHER, 6mm JUMPER HARNESS ROOF WORKLIGHT HARNESS, (enclosed cab), (see Figure 10-12 for details) ROOF WORKLIGHT HARNESS, (open cab), (see Figure 10-12 for details) GROMMET, (enclosed cab) GROMMET, (open cab) JUMPER HARNESS HEX LOCKNUT, M6X1 WASHER, 6mm MOUNTING BASE, (open cab, work light installation) MOUNTING BASE, (open cab, beacon light installation) TIE STRAP, (open cab, work light installation) TIE STRAP, (open cab, beacon light installation) WASHER, 1/4, (open cab, work light installation) WASHER, 1/4, (open cab, beacon light installation) SCREW, 1/4-20X3/4, (open cab, work light installation) SCREW, 1/4-20X3/4, (open cab, beacon light installation) 1/2 IN CLAMP, (open cab, work light installation) 1/2 IN CLAMP, (open cab, beacon light installation) P-CLAMP BEACON WORKLIGHT HARNESS, (see Figure 10-14 for details) BOOM WORKLIGHT HARNESS, (see Figure 10-13 for details) TIE STRAP LIGHT BULB LOCKWASHER, 6mm HEX NUT, M6X1

1001080669 1001091573 70020186 1001108127 1001108129 1001109565

1001111341 1001111341 1001142981 3290605 4811700 4460488 4460488 8881802 8881802 4711400 4711400 8303034 8303034 85941016 85941016 85941017

4240032 2920206 70020796 4831700 3330605

1 1 4 4 2 Ref Ref 4 2 2 4 4 5 2 9 2 9 7 5 3 4 3 1 Ref Ref 14 2 1 2 2

G5-18A, 2505H, 25.5

C B A

C

31200725

ELECTRICAL

Figure 10-5 Work Lights (Continued) Item

31200725

Part Number

Qty.

Description

G5-18A, 2505H, 25.5

Rev.

10-15

ELECTRICAL

Figure 10-6 Drive Lights

CAB DRIVE LIGHT COMPONENTS

&/

27 !2

$

09

10-16

G5-18A, 2505H, 25.5

31200725

ELECTRICAL

Figure 10-6 Drive Lights Item

1 2 3 4 5

Part Number

Qty.

Description

Rev.

1001146297

Ref

B

1001081398

Ref

1001080918

Ref

0641410 0641514

DRIVE LIGHT INSTALLATION, (G5-18A, if equipped), (not available to order, see items 1 thru 21 for service) DRIVE LIGHT INSTALLATION, (AUS, UK & Ireland - 2505H & 25.5, if equipped), (not available to order, see items 1, 2, 4, 7, 9, 11, 18, 19, 308 thru 310 for service) DRIVE LIGHT INSTALLATION, (CE & GERMANY - 2505H, 25.5, if equipped), (not available to order, see items 1, 2, 4, 5, 7, 9, 11, 15, 18 & 19 for service) HEX HD CAPSCREW, 1/4-20X1-1/4, GR5, (torque to 8 lb-ft/10.8 Nm) HEX HD CAPSCREW, 5/16-18X1-3/4, GR5, (torque to 17 lb-ft/23 Nm) BRAKE LIGHT COMPONENTS, (see Figure 10-3 for details) LICENSE PLATE LIGHT COMPONENTS, (see Figure 1-3 for details) RH DRIVE LIGHT 12V BULB 12V-55W BULB HEX LOCKNUT, 5/16-18, GR2 WASHER, 1/4 WASHER, 5/16 HAZARD LIGHT SWITCH, (see Figure 10-4 for details) TURN SIGNAL-HEADLIGHT SWITCH LH DRIVE LIGHT INSTALLATION, (not available to order, see items 101 & 102 for service) RELAY FLASHER, (G5-18A) JUMPER HARNESS, (G5-18A) RH TAIL LIGHT INSTALLATION, (not available to order, see items 201 thru 204 for service) LH TAIL LIGHT INSTALLATION, (not available to order, 201, 202, 204 & 253 for service) TURN/HIGH BEAM INDICATOR, (see Figure 10-4 for details) BRACKET LH DRIVE LIGHT 12V BULB 12V-55W BULB HEX LOCKNUT, M8X1.25 WASHER, 8mm RH TAIL LIGHT 12V-21W BULB 12V-10W BULB BRACKET LH TAIL LIGHT 12V-21W BULB 12V-10W BULB RH DRIVE LIGHT 12V BULB 12V-55W BULB 12V-21W BULB LH DRIVE LIGHT 12V BULB 12V-55W BULB 12V-21W BULB BRACKET

7 9 11 13 14 15

1001080381 1001080913

6 3 Ref Ref 1 1 2 3 6 6 Ref 1 Ref

16 17 18

1001100781 1001100965 1001101533

1 1 Ref

19

1001101534

Ref

21 101 102

201 202 203

204 253

308

309

310

31200725

2920208 7029969 7029970 3311505 4711400 4891500

1001133821 2920207 7029969 7029970 3290807 4811900 8001989 0388450 0313279 1001081322 8001991 0388450 0313279 1001002778 7029969 7029970 7029971 1001002779 7029969 7029970 7029971 1001133821

Ref 1 1 1 2 2 2 1 4 2 1 1 4 2 1 1 1 1 1 1 1 1

G5-18A, 2505H, 25.5

B

J

B

D C

10-17

ELECTRICAL

Figure 10-7 Engine Harness

10-18

G5-18A, 2505H, 25.5

31200725

ELECTRICAL

Figure 10-7 Engine Harness (Continued)

31200725

G5-18A, 2505H, 25.5

10-19

ELECTRICAL

Figure 10-7 Engine Harness Item 1 2

3

4

5 6

7

8 9

10

11

12 13

14 15

16 17

18

10-20

Part Number

Qty.

1001156229 8220045 4923287 2902443 4461071 NSS 4461095 70022691 4460465 4460466 1001117022 1001116734 1001116733 4460994 1001104519 1001133714 1001133715 1001135650 1001135651 4460933 80604016 4460465 1001117106 1001126362 1001126363 1001126364 1001126365 4461054 4461008 1001142938 1001142940 1001142941 1001138110 1001138111 1001138113 1001117125 4460891 80604018 4460942 1001130900 1001116983 1001116706 1001137578 1001116967 91143339 4461017 4460508 4460466 1001116990

1 1 1 1 6 7 2 1 2 1 1 1 1 1 2 1 3 3 1 1 1 12 2 1 28 28 2 2 4 1 2 2 1 2 2 1 1 1 2 1 1 2 2 1 1 1 1 1 1

Description ENGINE HARNESS, (includes all items) CONNECTOR FUSE CONNECTOR TERMINAL PLUG CONNECTOR WEDGE LOCK TERMINAL PLUG CONNECTOR TERMINAL TERMINAL CONNECTOR TERMINAL CONNECTOR TERMINAL SEAL PLUG CONNECTOR WEDGE LOCK TERMINAL TERMINAL RING CONNECTOR TERMINAL SEAL TERMINAL SEAL PLUG CONNECTOR TERMINAL SEAL CONNECTOR TERMINAL SEAL CONNECTOR CONNECTOR WEDGE LOCK TERMINAL CONNECTOR CONNECTOR TERMINAL SEAL CONNECTOR TERMINAL CONNECTOR TERMINAL PLUG CONNECTOR

G5-18A, 2505H, 25.5

Rev. B

31200725

ELECTRICAL

Figure 10-7 Engine Harness (Continued) Item

19

20

21

101 102

31200725

Part Number

Qty.

1001118380 1001118391 1001133957 1001126351 1001126384 1001126356 1001133956 1001126352 1001126353 1001126384 1001126351 1001126356 NSS 1001151856

14 2 1 13 15 2 1 6 6 22 2 6 2 1

1001156711 4460897 4460941 4460042

1 1 2 2

Description

Rev.

TERMINAL PLUG CONNECTOR TERMINAL TERMINAL PLUG CONNECTOR TERMINAL SEAL TERMINAL TERMINAL PLUG PLUG CONDUIT, 90 DEGREES FUEL PUMP HARNESS CONNECTOR TERMINAL RING TERMINAL

G5-18A, 2505H, 25.5

A

10-21

ELECTRICAL

Figure 10-8 Frame Harness RL139 CONN WIRE POS COLOR YEL 1 WHT 2

WIRE LABEL 062-1-2 KEY 1 148-26 FUEL PUMP CONT

RL97 GAUGE JACKET 16 AWG 16 AWG

GXL GXL

RL71 CONN WIRE POS COLOR YEL 1 BLK 2

WIRE LABEL 062-1-1 KEY I 000-5-9 GND

WIRE LABEL 052-3 VEH SPD 5V 052-2 VEH SPD SEN 102-9 VEH SPD GND

WIRE LABEL 061-1 B+ 061-1-1 B+

CONN WIRE POS COLOR BLK 1 YEL 2

WIRE LABEL 000-5-3 GND 080-1 FCN L/O

16 AWG 16 AWG

GXL GXL

000-3-20 GND 000-5-4 GND

16 AWG 16 AWG

GXL GXL

GAUGE JACKET 16 16 16 16 16

AWG AWG AWG AWG AWG

GXL GXL GXL GXL GXL

RL75

GXL GXL

3 4 5

GAUGE JACKET 18 AWG 18 AWG 18 AWG

GXL GXL GXL

GAUGE JACKET

HV157

GAUGE JACKET 10 AWG 10 AWG

BLK BLK

CONN WIRE POS COLOR WHT 1 BLK 2

RL71-R CONN WIRE POS COLOR RED 1 RED 1

WIRE LABEL 079-4 FT 025-1 AUX 026-2 FT 026-3 FT 000-5-7 GND

GAUGE JACKET 16 AWG 16 AWG

SN207 CONN WIRE POS COLOR WHT 1 WHT 2 BLK 3

X119

CONN WIRE POS COLOR GRN 1 GRN 2 GRN 3 GRN 4 BLK 5

GXL GXL

1

WIRE LABEL 104-1 VAR SP CON 000-4-2 GND

GAUGE JACKET 16 AWG 16 AWG

SN207

18

CONN WIRE POS COLOR 1

16 5

7

13

CONN WIRE POS COLOR BLK 1 BLK 1 BLK 1

17 X119

RL75

9

RL72

11 RL139

12

RL71

X120 GAUGE JACKET 10 AWG 10 AWG

GXL GXL

BLK

WIRE LABEL 026-3 FT 026-1-2 JOY STK 055-1 AUX

16 AWG 16 AWG 16 AWG

GXL GXL GXL

000-5-5 GND

16 AWG

GXL

GAUGE JACKET

GAUGE JACKET 14 AWG

GXL

RL139-R

WIRE LABEL 062-3-4 IGN 000-3-17 GND

RL95 CONN WIRE POS COLOR GRN 1 WHT 2 GRN 3 4 5

RL139-Y

CONN WIRE POS COLOR YEL 1 BLK 2

JACKET FUSIBLE LINK

GAUGE JACKET 10 AWG

GXL

RL96 CONN WIRE POS COLOR GRN 1 WHT 2 WHT 3 WHT 4 BLK 5

RL72 GAUGE JACKET 16 AWG 16 AWG

GXL GXL

WIRE LABEL 026-2 FT 026-1-1 JOY STK 026-4 FRM LDR SW 026-5 FRM LDR SW 000-5-6 GND

GAUGE JACKET 16 16 16 16 16

AWG AWG AWG AWG AWG

GXL GXL GXL GXL GXL

X274 CONN WIRE POS COLOR BLK 1

WIRE LABEL 000-3 GND 000-4 GND 000-5 GND

GAUGE JACKET 10 AWG 12 AWG 12 AWG

GXL GXL GXL

FC73 X279

10

WIRE LABEL 061-14 PWR

GAUGE 16 AWG

X116

RL97

8

CONN WIRE POS COLOR RED 1

WIRE LABEL 061 FUSIBLE LINK 16 GA

14

RL139-R

X274

WIRE LABEL 090-1 FUEL PUMP

AWG GXL AWG GXL AWG GXL AWG GXL AWG GXL AWG GXL AWG GXL AWG GXL AWG GXL AWG GXL AWG GXL AWG GXL AWG GXL AWG GXL AWG CABLE AWG GXL AWG CABLE AWG SHLD AWG GXL AWG GXL AWG GXL AWG GXL AWG GXL AWG GXL AWG GXL AWG GXL AWG GXL

RL95

6

X116

CONN WIRE POS COLOR WHT 1

16 16 16 16 16 16 16 16 16 16 16 16 16 16 18 16 18 18 16 16 16 16 16 16 16 16 16

GXL GXL

15

RL139-Y

WIRE LABEL 061-1-2 B+ 061-1-3 B+

062-2 PK BRK 062-3 F/R AUX 062-4 GAUGE 051-3 BM WK LP 051-5 BOOM LP 051-2 FR WK LP 051-4 RR WK LP 062-9 BEACON 070-1-1 LIGHTNG 076-3 F/R AUX 065-2-1 CRB STR 065-3-1 4W STR 052-1 HORN 48-3 IGN S CABLE 4 CAN LO 048-9 FUEL SENS CABLE 4 CAN HI CABLE 4 CAN S 101-1 FAN CYCLE 101-2 FAN DEMAND 007-1 FNR-F 008-1 FNR-R 076-4 SW QK CPLR 076-5 SW QK CPLR 008-2-2 BU LPS 073-9 AC PRES 061-2 RR PWR

GAUGE JACKET 16 AWG 16 AWG

RL96

4

CONN WIRE POS COLOR RED 1 RED 1

WIRE LABEL 062-1 KEY 1 061-5 KEY

X279

X120

FC73

HV157

2

RL71-R

3

GXL GXL

CONN WIRE POS COLOR YEL 1 RED 2 3 YEL 4 YEL 5 YEL 6 YEL 7 WHT 8 YEL 9 YEL 10 YEL 11 WHT 12 WHT 13 WHT 14 WHT 15 WHT 16 WHT 17 BLK 18 WHT 19 RED 20 21 SHIELD WHT 22 WHT 23 WHT 24 WHT 25 WHT 26 WHT 27 BLU 28 WHT 29 RED 30 31

WIRE LABEL 000-6 GND

GAUGE JACKET 12 AWG

GXL

CONN WIRE WIRE POS COLOR LABEL YEL A1 062-2 PK BRK YEL A10 62-9-5 ECM IGN YEL A2 062-3-2 F/R AUX YEL A3 062-4 GAUGE YEL A4 062-5 JOY STK YEL A5 062-6 IGN YEL A6 062-7 IGN YEL A7 062-8 BK UP YEL A8 062-9 BEACON YEL A9 062-19 LSI IGN B10 WHT 008-1-2 FNR-R RED B7 061-1 B+ WHT 070-1-21 LIGHTNG B8 YEL B9 062-8 BK UP RED C1 061-5 KEY C10 RED C2 061-4 CLRSKY RED C3 061-2-3 RR PWR YEL C4 051-2 FR WK LP YEL C5 051-3 BM WK LP YEL C6 051-4 RR WK LP C8 RED D1 061-1-2 B+ BLU D10 008-2 BU LPS RED D2 061-1-1 B+ RED D3 061-1-3 B+ YEL D4 051-1-1 WK LP YEL D5 051-1-2 WK LP YEL D6 051-1-2 WK LP BLK D7 000-5-1 GND YEL D8 051-1 WK LP BLK D9 000-5-2 GND

GAUGE JACKET 16 16 16 16 16 16 16 16 16 16 16 10 16 16 16

AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG

GXL GXL GXL GXL GXL GXL GXL GXL GXL GXL GXL GXL GXL GXL GXL

16 16 16 16 16

AWG AWG AWG AWG AWG

GXL GXL GXL GXL GXL

10 16 10 10 12 12 12 16 12 16

AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG

GXL GXL GXL GXL GXL GXL GXL GXL GXL GXL

PY9110

10-22

G5-18A, 2505H, 25.5

31200725

ELECTRICAL

Figure 10-8 Frame Harness (Continued)

HV79

X152 CONN WIRE POS COLOR WHT 1 WHT 2 WHT 3 WHT 4 WHT 5 WHT 6 BLK 7 RED 8 SHIELD 9 10 11 12

WIRE LABEL 048-23 IVS2 048-22 APS SIG 057-1 APS 5V 058-8 APS GND 084-3 PWR MGT XMIT 084-4 PWR MGT RECEIVE CABLE 10 CAN LO CABLE 10 CAN HI CABLE 10 CAN S

CONN WIRE POS COLOR WHT 1 BLK 2

GAUGE JACKET 16 16 16 16 16 16 18 18 18

AWG GXL AWG GXL AWG GXL AWG GXL AWG GXL AWG GXL AWG CABLE AWG CABLE AWG SHLD

X103

WIRE LABEL 065-2-1 CRB STR 000-4-6 GND

GAUGE JACKET 16 AWG 16 AWG

GXL GXL

CONN WIRE POS COLOR WHT A WHT B

WIRE LABEL 008-1-3 FNR-R 007-3 FNR-F

GAUGE JACKET 16 AWG 16 AWG

GXL GXL

C

HV78 CONN WIRE POS COLOR WHT 1 BLK 2

WIRE LABEL 065-3-1 4W STR 000-4-1 GND

GAUGE JACKET 16 AWG 16 AWG

GXL GXL

X226 CONN WIRE POS COLOR BLK 1 BLK 2

WIRE LABEL 000-3-3 GND 000-3-23 GND

GAUGE JACKET 16 AWG 16 AWG

GXL GXL

HV108

26

CONN WIRE POS COLOR WHT 1 BLK 2

X124

CONN WIRE POS COLOR WHT 1 BLK 2

X149

WIRE LABEL 008-1-4 FNR-REV 000-3-16 GND

X182

21

GAUGE JACKET 16 AWG 16 AWG

GXL GXL

HV107

27

25

WIRE LABEL 007-2 FNR-F 000-3-15 GND

GAUGE JACKET 16 AWG 16 AWG

GXL GXL

31

X152

X226

32 X103

HV108

28

19

29

HV79

SN144

X305 CONN WIRE POS COLOR WHT 1 BLK 2

HV107

30

HV78

23 SN144

HV141

X305 CONN WIRE POS COLOR WHT 1 WHT 2

WIRE LABEL 008-1-4 FNR-REV 008-1-1 FNR-R

GAUGE JACKET 16 AWG 16 AWG

GXL GXL

X149 WIRE LABEL 061-14 PWR

WIRE LABEL 101-4 FAN REV 000-4-5 GND

CONN WIRE POS COLOR WHT 1

WIRE LABEL 090-1 FUEL PUMP

GAUGE JACKET 10 AWG

GXL

X182 GAUGE JACKET 16 AWG 16 AWG

GXL GXL

GXL GXL

WIRE LABEL 101-3 FAN SPD 000-4-3 GND

GAUGE JACKET 16 AWG 16 AWG

GXL GXL

X124

HV140

CONN WIRE POS COLOR RED 1

HV140 CONN WIRE POS COLOR WHT A BLK B

24

GAUGE JACKET 16 AWG 16 AWG

HV141 CONN WIRE POS COLOR WHT 1 BLK 2

20

22

WIRE LABEL 102-2 HYD TMP 102-4 HYP TMP GND

GAUGE JACKET 14 AWG

2

GXL

CONN POS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

WIRE COLOR RED BLK SHIELD

WIRE LABEL CABLE 8 CAN HI CABLE 8 CAN LO CABLE 8 CAN S

SHIELD BLK RED WHT WHT WHT WHT WHT WHT YEL WHT

GAUGE JACKET 18 AWG 18 AWG 18 AWG

CABLE CABLE SHLD

CABLE 4 CAN S CABLE 4 CAN LO CABLE 4 CAN HI 48-3 IGN S 073-8-2 AC COMP 148-26 FUEL PUMP CONT

18 18 18 16 16 16

AWG AWG AWG AWG AWG AWG

SHLD CABLE CABLE GXL GXL GXL

048-23 IVS2 048-22 APS SIG 057-1 APS 5V 62-9-5 ECM IGN 058-8 APS GND

16 16 16 16 16

AWG AWG AWG AWG AWG

GXL GXL GXL GXL GXL

PY9120

31200725

G5-18A, 2505H, 25.5

10-23

ELECTRICAL

Figure 10-8 Frame Harness (Continued)

X98

CO299-J1 CONN WIRE POS COLOR YEL 1 BLK 2 WHT 3 WHT 4 5 6 7 8 9 10 11 12

WIRE LABEL 062-6 IGN 000-3-7 GND 101-1 FAN CYCLE 101-2 FAN DEMAND

CONN WIRE POS COLOR WHT 1 WHT 2 WHT 3 WHT 4 WHT 5 YEL 6 BLK 7 GRN 8

GAUGE JACKET 16 16 16 16

AWG AWG AWG AWG

GXL GXL GXL GXL

WHT

052-2 VEH SPD SEN

18 AWG

GXL

WHT WHT WHT

101-3 FAN SPD 101-4 FAN REV 104-1 VAR SP CON

16 AWG 16 AWG 16 AWG

GXL GXL GXL

WHT

52-3-1 HORN A

16 AWG

GXL

MS265

WIRE LABEL 025-2 TELE 026-4 FRM LDR SW 070-1-22 LIGHTNG 014-1 TILT 026-5 FRM LDR SW 062-3-3 F/R AUX 000-3-10 GND 055-2 AUX DCMP

CONN POS 1 2 3 4 5 6 7 8 9 10 11 12

GAUGE JACKET 16 16 16 16 16 16 16 16

AWG AWG AWG AWG AWG AWG AWG AWG

GXL GXL GXL GXL GXL GXL GXL GXL

47

WIRE COLOR RED RED BLK BLK SHIELD SHIELD SHIELD SHIELD BLK BLK RED RED

X94

42

CO299-J1

X185

SN77

35

X98

MS295-2

48

43

39

37

HV80

CONN WIRE POS COLOR RED 1 WHT 2 3 WHT 4 BLK 5

WIRE LABEL 051-5 BOOM LP 000-3-11 GND

WIRE LABEL 080-1 FCN L/O 062-19 LSI IGN

WIRE LABEL 076-4 SW QK CPLR 076-5 SW QK CPLR

16 AWG 16 AWG

GXL GXL

CONN WIRE POS COLOR WHT 1 WHT 2 BLK 3 WHT 4

WIRE LABEL 061-10 COND FAN 073-8-2 AC COMP 000-6 GND 073-9 AC PRES

AH74

34 AH74-G

CONN WIRE POS COLOR BLK A RED B RED C BLK D SHIELD E F G YEL H J

WIRE LABEL 000-3-8 GND 061-4 CLRSKY CABLE 14 CAN HI CABLE 14 CAN LO CABLE 14 CAN S

062-7 IGN

HV100

53

51

GXL GXL

GAUGE JACKET 16 AWG 16 AWG

CONN WIRE POS COLOR WHT 1 GRN 2 GRN 3 GRN 4

GXL GXL

GXL GXL

CONN WIRE POS COLOR GRN 1 BLK 2

GXL GXL GXL GXL

WIRE LABEL 014-1 TILT 000-3-18 GND

WIRE LABEL 055-2 AUX DCMP 000-3-5 GND

HV102

GAUGE JACKET AWG AWG AWG AWG

WIRE LABEL 026-1 TOGGLE 079-2 FT 025-1 AUX 079-3 FT

HV85

GAUGE JACKET

12 16 12 16

CONN WIRE POS COLOR WHT 1 BLK 2

WIRE LABEL 025-2 TELE 000-3-4 GND

HV100 CONN WIRE POS COLOR GAUGE JACKET GRN 1 16 AWG GXL BLK 2 16 AWG GXL 18 AWG CABLE 18 AWG CABLE 18 AWG SHLD CONN WIRE POS COLOR WHT 1 16 AWG

HV102

16 AWG 16 AWG

GAUGE 16 16 16 16

AWG AWG AWG AWG

GXL

2 3

BLK

WIRE LABEL 055-1 AUX 000-3-19 GND

GAUGE 16 AWG 16 AWG

GXL GXL

MS295-1

CONN WIRE POS COLOR RED A BLK B JACKET SHIELD C GXL GXL GXL GXL CONN WIRE POS COLOR RED A BLK B JACKET SHIELD C GXL GXL

GAUGE JACKET GXL GXL

SN77 WIRE LABEL 048-9 FUEL SENS

16 AWG

GXL

000-3-9 GND

16 AWG

GXL

WIRE LABEL CABLE 11 CAN HI CABLE 11 CAN LO CABLE 11 CAN S

GAUGE JACKET 18 AWG CABLE 18 AWG CABLE 18 AWG SHLD

MS295-2 WIRE LABEL CABLE 14 CAN HI CABLE 14 CAN LO CABLE 14 CAN S

GAUGE JACKET 18 AWG CABLE 18 AWG CABLE 18 AWG SHLD

CO299-J2

CONN WIRE POS COLOR WHT 1 GAUGE JACKET WHT 2 BLK 3 16 AWG GXL WHT 4 16 AWG GXL 5 BLK 6 7 8 GAUGE JACKET RED 9 BLK 10 16 AWG GXL WHT 11 16 AWG GXL WHT 12 N/C SHIELD NC

16 AWG 16 AWG

HV85 HV101

GAUGE JACKET

HV101 CONN WIRE POS COLOR WHT 1 BLK 2

16 AWG 16 AWG

WIRE LABEL 076-3 F/R AUX 000-3-6 GND

5

X185

GXL GXL

49

JS76

GAUGE JACKET 16 AWG 16 AWG

X264

33

16 AWG 16 AWG

HV80 CONN WIRE POS COLOR WHT 1 BLK 2

AH99 WIRE LABEL 008-2-1 BU WRN 000-3-14 GND

52-3 HORN 000-4-9 GND

JACKET

54

GAUGE JACKET

3 4

CONN WIRE POS COLOR BLU 1 BLK 2

GXL GXL

GAUGE

52

X94 CONN WIRE POS COLOR WHT 1 WHT 2

16 AWG 16 AWG

46

X83 CONN WIRE POS COLOR YEL 1 YEL 2

CABLE CABLE CABLE CABLE SHLD SHLD SHLD SHLD CABLE CABLE CABLE CABLE

WIRE LABEL 061-2-4 RR PWR 52-3-1 HORN A

50

MS265

X89 CONN WIRE POS COLOR WHT 1 BLK 2

AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG

AH99

40 44 X264 RL315 45

JS76

X89

X83

MS295-1

36

GAUGE JACKET 18 18 18 18 18 18 18 18 18 18 18 18

RL315

41 CO299-J2

38

WIRE LABEL CABLE 8 CAN HI CABLE 10 CAN HI CABLE 8 CAN LO CABLE 10 CAN LO CABLE 8 CAN S CABLE 10 CAN S CABLE 9 CAN S CABLE 11 CAN S CABLE 9 CAN LO CABLE 11 CAN LO CABLE 9 CAN HI CABLE 11 CAN HI

WIRE LABEL 102-1 HYD TMP 102-3 HYD TMP 102-4 HYP TMP GND 052-3 VEH SPD 5V

16 16 16 18

AWG AWG AWG AWG

GXL GXL GXL GXL

102-9 VEH SPD GND

18 AWG

GXL

CABLE 9 CAN HI CABLE 9 CAN LO 084-3 PWR MGT XMIT 084-4 PWR MGT RECEIVE CABLE 9 CAN S

GAUGE JACKET

18 18 16 16 18

AWG CABLE AWG CABLE AWG GXL AWG GXL AWG SHLD

AH74-G CONN WIRE POS COLOR BLK 1

WIRE LABEL 000-3-12 GND

GAUGE JACKET 16 AWG

GXL

AH74

GAUGE JACKET CONN WIRE POS COLOR WHT 1

WIRE LABEL 52-2 HORN

GAUGE JACKET 16 AWG

GXL

PY9130

10-24

G5-18A, 2505H, 25.5

31200725

ELECTRICAL

Figure 10-8 Frame Harness Item 1 2 3 4

5 6 7 8 9 10 11 12 13

14 15

16 17

18

19

20

21

22

31200725

Part Number

Qty.

1001140634 4461262 1001107854 1001117106 1001117106 1001080361 1001116726 1001116727 1001116725 8220081 8220089 4460043 4460312 8220115 4460019 1001116950 4460465 1001116952 4460465 1001116953 4460465 8220045 4460374 1001116733 1001128128 4460374 1001116733 4460374 1001116733 1001128128 4460374 1001116733 1001116921 4460465 4460466 4460891 80604018 4460465 4460891 80604018 4460465 4460891 80604018 4460465 4460933 80604016 4460465 4460466 4460891

1 1 3 1 1 1 22 2 8 22 8 1 1 1 1 1 2 1 2 1 2 1 1 4 1 1 5 1 4 1 1 5 1 29 2 1 1 2 1 1 2 1 1 2 1 1 9 3 1

Description FRAME HARNESS, (includes all items) CONNECTOR TERMINAL RING TERMINAL, 1/4 RING TERMINAL, 1/4 MAIN FUSE BOX ELECTRICAL ASSY TERMINAL PLUG TERMINAL SEAL SEAL RING TERMINAL, 1/4 RING TERMINAL, 1/4 RING TERMINAL, 3/8 RING TERMINAL, 3/8 CONNECTOR TERMINAL CONNECTOR TERMINAL CONNECTOR TERMINAL RING TERMINAL, 5/16 CONNECTOR TERMINAL TERMINAL CONNECTOR TERMINAL CONNECTOR TERMINAL TERMINAL CONNECTOR TERMINAL CONNECTOR TERMINAL TERMINAL CONNECTOR WEDGE LOCK TERMINAL CONNECTOR WEDGE LOCK TERMINAL CONNECTOR WEDGE LOCK TERMINAL CONNECTOR WEDGE LOCK TERMINAL TERMINAL CONNECTOR

G5-18A, 2505H, 25.5

Rev. C

B

10-25

ELECTRICAL

Figure 10-8 Frame Harness (Continued) Item

23 24 25 26

27

28

29

30

31

32

33 34 35 36

37

38

39

40

10-26

Part Number

Qty.

80604018 4460465 1001116950 4460465 4460742 4460457 1001116966 91143340 1001116977 1001118381 1001118391 4461018 4460509 4460466 4460891 80604018 4460465 4460891 80604018 4460465 4460891 80604018 4460465 4460891 80604018 4460465 4460539 77363244 4460465 4460466 4460260 4460259 4460043 1001116948 1001118385 4460930 80604025 4460465 4460884 80604021 4460465 1001112612 4460464 4460466 4460539 77363244 4460465 1001116812 91554019

1 2 1 2 1 2 1 1 1 14 2 1 1 1 1 1 2 1 1 2 1 1 2 1 1 2 1 1 2 1 1 1 1 1 2 1 1 8 1 1 4 1 6 3 1 1 3 1 1

Description

Rev.

WEDGE LOCK TERMINAL CONNECTOR TERMINAL CONNECTOR TERMINAL CONNECTOR TERMINAL CONNECTOR TERMINAL TERMINAL CONNECTOR TERMINAL TERMINAL CONNECTOR WEDGE LOCK TERMINAL CONNECTOR WEDGE LOCK TERMINAL CONNECTOR WEDGE LOCK TERMINAL CONNECTOR WEDGE LOCK TERMINAL CONNECTOR WEDGE LOCK TERMINAL TERMINAL CONNECTOR TERMINAL RING TERMINAL, 1/4 CONNECTOR TERMINAL CONNECTOR WEDGE LOCK TERMINAL CONNECTOR WEDGE LOCK TERMINAL CONNECTOR TERMINAL TERMINAL CONNECTOR WEDGE LOCK TERMINAL CONNECTOR WEDGE LOCK

G5-18A, 2505H, 25.5

31200725

ELECTRICAL

Figure 10-8 Frame Harness (Continued) Item

41

42

43

44

45

46

47

48

49

50 51

52

53

54

31200725

Part Number

Qty.

Description

4460465

3

TERMINAL

1001116774 4460915 1001126008 4460518 1001116808 4460915 1001126008 4460518 4460891 80604018 4460465 4460374 1001116733 1001128128 1001121726 8220125 1001116747 4460748 4460891 80604018 4460465 4460884 80604021 4460465 4460466 4460891 80604018 4460465 4460933 80604016 4460465 4461118 1001107854 4460891 80604018 4460465 4460891 80604018 4460465 4460891 80604018 4460465 4460891 80604018 4460465

1 1 10 3 1 1 9 3 1 1 2 1 4 1 1 2 1 1 1 1 2 1 1 2 2 1 1 2 1 1 12 1 2 1 1 2 1 1 2 1 1 2 1 1 2

CONNECTOR WEDGE LOCK TERMINAL TERMINAL CONNECTOR WEDGE LOCK TERMINAL TERMINAL CONNECTOR WEDGE LOCK TERMINAL CONNECTOR TERMINAL TERMINAL CONNECTOR TERMINAL TERMINAL TERMINAL CONNECTOR WEDGE LOCK TERMINAL CONNECTOR WEDGE LOCK TERMINAL TERMINAL CONNECTOR WEDGE LOCK TERMINAL CONNECTOR WEDGE LOCK TERMINAL CONNECTOR TERMINAL CONNECTOR WEDGE LOCK TERMINAL CONNECTOR WEDGE LOCK TERMINAL CONNECTOR WEDGE LOCK TERMINAL CONNECTOR WEDGE LOCK TERMINAL

G5-18A, 2505H, 25.5

Rev.

10-27

ELECTRICAL

Figure 10-9 Frame Option Harness

LB163 CONN WIRE POS COLOR BLK 1 WHT 2 WHT 3 WHT 4 WHT 5 6 7

WIRE LABEL 000-10-3 GND 071-12-2 LH TAIL 008-2-4 LH BU 071-5-3 LH TRN 071-16-3 LH STOP

16 16 16 16 16

AWG AWG AWG AWG AWG

CONN WIRE POS COLOR YEL 1 BLK 2 WHT 3 WHT 4 WHT 5 WHT 6 WHT 7 8 9 10 11 12

JACKET GXL GXL GXL GXL GXL

HV176 CONN WIRE POS COLOR WHT 1 BLK 2

WIRE LABEL 083-2 TELE MODE 000-9-11 GND

CO301-J1

CO300-J1 GAUGE

GAUGE 18 AWG 16 AWG

JACKET GXL GXL

WIRE LABEL 062-25 IGN 000-9-14 GND 081-2 BM STATE 2 008-1-3 DR REV 076-8 LSI C/O 076-7 JS C/O 105-1 FNR L/O

GAUGE 18 18 18 18 18 18 16

AWG AWG AWG AWG AWG AWG AWG

JACKET GXL GXL GXL GXL GXL GXL GXL

WIRE LABEL 025-2 TELE CMD

GAUGE 18 AWG

WIRE LABEL 062-20 IGN 00-9-13 GND 076-9 LSI O/R 025-2 TELE CMD 007-3 DR FWD 081-1 BM STATE 1 082-1 LFT MODE 082-2 LFT DWN 083-1 TELE OUT 083-2 TELE MODE 080-1 FCN L/O 085-1 LSI LP

GAUGE 18 18 18 18 18 18 18 18 18 18 18 18

AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG

JACKET GXL GXL GXL GXL GXL GXL GXL GXL GXL GXL GXL GXL

CO301-J2

X178 CONN WIRE POS COLOR WHT 1 2

CONN WIRE POS COLOR YEL 1 BLK 2 WHT 3 WHT 4 WHT 5 WHT 6 WHT 7 WHT 8 WHT 9 WHT 10 WHT 11 WHT 12

CONN WIRE POS COLOR WHT 1 WHT 2 BLK 3 4 5 6 WHT 7 8 RED 9 BLK 10 WHT 11 WHT 12

JACKET GXL

LB163

9

WIRE LABEL 086-1 +5V PRES SEN 087-1 PRS SENSE 088-1 AGND

18 AWG 18 AWG 18 AWG

GXL GXL GXL

106-1 SEAT SW 1

18 AWG

GXL

CAN 2 HI CAN 2 LO 084-1 TRANSMIT 084-2 RECEIVE

16 18 18 18

GXL GXL GXL GXL

GAUGE

AWG AWG AWG AWG

JACKET

MS114-1

5

4

HV173

CONN WIRE POS COLOR BLK A RED B SHIELD C

HV176

6

WIRE LABEL CABLE 13 CAN LO CABLE 13 CAN HI CABLE 13 CAN S

GAUGE 18 AWG 18 AWG 18 AWG

JACKET CABLE CABLE SHLD

X178

3 HV175 CO301-J1 MS114-2

2

1

11 13

CO301-J2

MS114-1

12 7

MS114-3

8

CO300-J2

CO300-J1

X294

10

HV173 CONN WIRE POS COLOR WHT 1 BLK 2

WIRE LABEL 082-1 LFT MODE 000-9-8 GND

GAUGE 18 AWG 16 AWG

JACKET GXL GXL

CONN WIRE POS COLOR WHT 1 BLK 2

WIRE LABEL 083-1 TELE OUT 000-9-10 GND

CONN WIRE POS COLOR YEL 1 WHT 2 WHT 3 BLK 4

WIRE LABEL 062-25 IGN 084-2 RECEIVE 084-1 TRANSMIT 000-9-15 GND

CO300-J2

MS114-2

HV175 GAUGE 18 AWG 16 AWG

JACKET GXL GXL

CONN WIRE POS COLOR BLK A RED B C

X294 GAUGE 16 18 18 16

AWG AWG AWG AWG

JACKET GXL GXL GXL GXL

WIRE LABEL CAN 2 LO CAN 2 HI

GAUGE 18 AWG 16 AWG

JACKET GXL GXL

MS114-3 CONN WIRE POS COLOR BLK A RED B C

WIRE LABEL CAN 1 LO CAN 1 HI

GAUGE 18 AWG 16 AWG

JACKET GXL GXL

CONN WIRE POS COLOR 1 2 3 WHT 4 WHT 5 6 WHT 7 8 RED 9 BLK 10 11 12

WIRE LABEL

GAUGE

JACKET

089-1 MOD CONFIG 089-1 MOD CONFIG

18 AWG 18 AWG

GXL GXL

107-1 SEAT SW 2

18 AWG

GXL

CAN 1 HI CAN 1 LO

16 AWG 18 AWG

GXL GXL

PY9160

10-28

G5-18A, 2505H, 25.5

31200725

ELECTRICAL

Figure 10-9 Frame Option Harness (Continued)

LB162 CONN WIRE POS COLOR BLK 1 WHT 2 WHT 3 WHT 4 WHT 5 6 7

WIRE LABEL 000-10-4 GND 071-11-2 RH TAIL 008-2-3 RH BU 071-6-3 RH TRN 071-16-1 RH STOP

MS164-1 GAUGE 16 16 16 16 16

CONN WIRE POS COLOR WHT 1

JACKET

AWG AWG AWG AWG AWG

GXL GXL GXL GXL GXL

WIRE LABEL 071-12-4 LIC LP 000-10-1 GND

GAUGE 16 AWG

JACKET GXL

MS164-3 CONN WIRE POS COLOR BLK 1

LB165 CONN WIRE POS COLOR WHT 1 BLK 2

WIRE LABEL 071-5-4 LH TRN

WIRE LABEL 000-10-2 GND

GAUGE

JACKET

16 AWG

GXL

GAUGE

JACKET

MS164-4 GAUGE

CONN WIRE POS COLOR WHT 1

JACKET

16 AWG 16 AWG

GXL GXL

WIRE LABEL 071-6-4 RH TRN

16 AWG

GXL

MS164-5 CONN WIRE POS COLOR WHT 1

14

16

MS164-1

CONN WIRE POS COLOR WHT 1

MS164-6

15 15 LB165

MS164-4

MS164-7

17

CONN WIRE POS COLOR WHT 1

19

SN177

20 X184

WIRE LABEL 062-23 IGN 000-10-5 GND 081-1 BM STATE 1 062-22 IGN 000-10-6 GND 081-2 BM STATE 2

GXL

WIRE LABEL 071-16-2 STOP

GAUGE 16 AWG

JACKET GXL

WIRE LABEL 071-12-3 LH TAIL

GAUGE 16 AWG

JACKET GXL

X170

HV174

18

CONN WIRE POS COLOR YEL 1 BLK 2 WHT 3 YEL 4 BLK 5 WHT 6

JACKET

MS164-7

MS164-3

MS164-5

WIRE LABEL 080-1 FCN L/O 062-19 IGN

GAUGE 16 AWG

MS164-6

LB162

CONN WIRE POS COLOR WHT 1 YEL 2

WIRE LABEL 071-11-3 RH TAIL

CONN WIRE POS COLOR WHT 1 BLK 2

WIRE LABEL 082-2 LFT DWN 000-9-9 GND

GAUGE 18 AWG 16 AWG

JACKET GXL GXL

SN297

MS189 GAUGE 18 AWG 16 AWG

JACKET GXL GXL

X170 GAUGE 16 16 18 16 16 18

AWG AWG AWG AWG AWG AWG

JACKET GXL GXL GXL GXL GXL GXL

21 X184

22

HV174

SN177 CONN WIRE POS COLOR WHT 1 BLK 2 WHT 3

WIRE LABEL 086-1 +5V PRES SEN 088-1 AGND 087-1 PRS SENSE

GAUGE 18 AWG 18 AWG 18 AWG

JACKET GXL GXL GXL

MS189 CONN WIRE POS COLOR YEL 1 YEL 2 YEL 3 YEL 4 YEL 5 6 YEL 7 YEL 8

SN297 CONN WIRE POS COLOR RED A BLU B BLK C SHIELD NC

WIRE LABEL LSI 1 LSI LSI PWR LSI 2 LSI LSI S

GAUGE 16 16 16 18

AWG AWG AWG AWG

JACKET GXL GXL GXL SHLD

WIRE LABEL 062-19 IGN 062-24 IGN 062-25 IGN 062-20 IGN 062-25 IGN

16 16 18 18 16

AWG AWG AWG AWG AWG

GXL GXL GXL GXL GXL

062-22 IGN 062-23 IGN

16 AWG 16 AWG

GXL GXL

GAUGE

JACKET

PY9170

31200725

G5-18A, 2505H, 25.5

10-29

ELECTRICAL

Figure 10-9 Frame Option Harness (Continued)

SN172-1

X188 CONN WIRE POS COLOR WHT 1 WHT 2 WHT 3 WHT 4 WHT 5 WHT 6 WHT 7 WHT 8 WHT 9 WHT 10 WHT 11 WHT 12 WHT 13 WHT 14 WHT 15 WHT 16 WHT 17 SHIELD 18 BLU 19 WHT 20 WHT 21 WHT 22 WHT 23 24 25 WHT 26 WHT 27 WHT 28 29 RED 30 BLK 31

WIRE LABEL 084-3 PWR MGT XMIT 071-6-1 RH TRN 071-5-1 LH TRN 071-12 LH SD LP 071-11 RH SD LP 071-10 LH HDLP LO 071-9 RH HDLP LO 071-8 LH HDLP HI 071-7 RH HDLP HI 077-3 RH STOP 071-16 BU LP 008-2-2 BU LP 084-4 PWR MGT RECEIVE 058-8 APS GND 057-1 APS 5V 076-8 LSI C/O 076-9 LSI O/R LSI S LSI PWR 048-22 APS SIG 048-23 IVS2 076-7 JS C/O 085-1 LSI LP

GAUGE 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 18 18 18 16 16 16 18 18

AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG

CONN WIRE POS COLOR WHT 1 BLK 2

JACKET GXL GXL GXL GXL GXL GXL GXL GXL GXL GXL GXL GXL GXL GXL GXL GXL GXL SHLD GXL GXL GXL GXL GXL

18 AWG 18 AWG 16 AWG

GXL GXL GXL

LSI 1 LSI LSI 2 LSI

16 AWG 16 AWG

GXL GXL

GAUGE 16 AWG 16 AWG

JACKET GXL GXL

X187 CONN WIRE POS COLOR WHT 1 WHT 2 WHT 3 WHT 4 WHT 5 WHT 6 BLK 7 RED 8 SHIELD 9 10 11 12

27 106-1 SEAT SW 1 107-1 SEAT SW 2 078-3 STR PRES SW

WIRE LABEL 078-3 STR PRES SW 000-9-12 GND

26

RL193

WIRE LABEL 048-23 IVS2 048-22 APS SIG 057-1 APS 5V 058-8 APS GND 084-3 PWR MGT XMIT 084-4 PWR MGT RECEIVE CABLE 13 CAN LO CABLE 13 CAN HI CABLE 13 CAN S

GAUGE 16 16 16 16 16 16 18 18 18

AWG AWG AWG AWG AWG AWG AWG AWG AWG

JACKET GXL GXL GXL GXL GXL GXL CABLE CABLE SHLD

SN172-1

28 X188 29

X179

25

31

X187

23

X183

24

LB160

X222

X183 CONN WIRE POS COLOR WHT A WHT B YEL C

WIRE LABEL 008-1-3 DR REV 007-3 DR FWD 062-24 IGN

GAUGE 18 AWG 18 AWG 16 AWG

JACKET

30

GXL GXL GXL

LB161

RL193 CONN WIRE POS COLOR BLK 1 BLK 2 3 BLK 4 WHT 5

WIRE LABEL 000-3-3 GND 000-9-13 GND

16 AWG 16 AWG

GXL GXL

000-3-23 GND 105-1 FNR L/O

16 AWG 16 AWG

GXL GXL

GAUGE

JACKET

LB160 CONN WIRE POS COLOR BLK 1 WHT 2 WHT 3 WHT 4 WHT 5 6

X222 CONN WIRE POS COLOR BLK 1 BLK 2

WIRE LABEL 000-3-3 GND 000-3-23 GND

GAUGE 16 AWG 16 AWG

WIRE LABEL 000-10 GND 000-9 GND

GAUGE 10 AWG 10 AWG

GAUGE 16 16 16 16 16

AWG AWG AWG AWG AWG

JACKET GXL GXL GXL GXL GXL

JACKET GXL GXL

LB161 CONN WIRE POS COLOR BLK 1 WHT 2 WHT 3 WHT 4 WHT 5 6

X179 CONN WIRE POS COLOR BLK 1 BLK 1

WIRE LABEL 000-9-4 GND 071-10 LH HDLP LO 071-8 LH HDLP HI 071-12-1 LH SD LP 071-5-2 LH TRN

JACKET GXL GXL

WIRE LABEL 000-9-3 GND 071-9 RH HDLP LO 071-7 RH HDLP HI 071-11-1 RH SD LP 071-6-2 RH TRN

GAUGE 16 16 16 16 16

AWG AWG AWG AWG AWG

JACKET GXL GXL GXL GXL GXL

PY9180

10-30

G5-18A, 2505H, 25.5

31200725

ELECTRICAL

Figure 10-9 Frame Option Harness Item 1

2

3

4

5

6

7

8

9

10 11

12

13

14

15

31200725

Part Number

Qty.

1001140635 1001116774 4460915 1001126008 4460518 1001116808 4460915 1001126008 4460891 80604018 4460465 4460891 80604018 4460465 4460891 80604018 4460465 4460897 80604017 4460464 4460466 1001116774 4460915 4460518 1001126008 1001116808 4460915 1001126008 4460518 1001116996 1001118392 4461008 4460761 4460227 4460539 77363244 4460465 4460466 1001116812 91554019 4460465 4460466 1001116812 91554019 4460465 1001116996 1001118392 4461008 4460260

1 1 1 8 4 1 1 12 1 1 2 1 1 2 1 1 2 1 1 1 1 1 1 7 5 1 1 7 5 1 5 2 1 4 1 1 2 1 1 1 2 1 1 1 3 1 5 2 1

Description FRAME OPTION HARNESS, (includes all items) CONNECTOR WEDGE LOCK TERMINAL TERMINAL PLUG CONNECTOR WEDGE LOCK TERMINAL CONNECTOR WEDGE LOCK TERMINAL CONNECTOR WEDGE LOCK TERMINAL CONNECTOR WEDGE LOCK TERMINAL CONNECTOR WEDGE LOCK TERMINAL TERMINAL PLUG CONNECTOR WEDGE LOCK TERMINAL PLUG TERMINAL CONNECTOR WEDGE LOCK TERMINAL TERMINAL PLUG CONNECTOR TERMINAL TERMINAL PLUG CONNECTOR TERMINAL CONNECTOR WEDGE LOCK TERMINAL TERMINAL PLUG CONNECTOR WEDGE LOCK TERMINAL TERMINAL PLUG CONNECTOR WEDGE LOCK TERMINAL CONNECTOR TERMINAL TERMINAL PLUG CONNECTOR

G5-18A, 2505H, 25.5

Rev. B

10-31

ELECTRICAL

Figure 10-9 Frame Option Harness (Continued) Item 16 17

18 19

20

21

22

23

24

25

26

27 28

29 30

31

10-32

Part Number

Qty.

4460259 1001117133 1001118385 4460894 80604023 4460465 4460911 1001126008 4460539 77363244 4460465 4460851 80604025 4460465 4460466 4460897 80604017 4460464 4460891 80604018 4460465 4460536 80604019 4460464 4460897 80604017 4460464 4460970 80363179 4460464 4460466 4460374 3740080 1001116733 1001128128 1001117026 1001116729 1001121960 4460464 4460466 8220164 4460894 80604023 4460465 4460466 4460894 80604023 4460465 4460466

1 1 2 1 1 6 1 3 1 1 4 1 1 7 1 1 1 2 1 1 2 1 1 3 1 1 2 1 1 9 3 1 1 4 1 1 2 1 28 3 1 1 1 5 1 1 1 5 1

Description

Rev.

TERMINAL CONNECTOR TERMINAL CONNECTOR WEDGE LOCK TERMINAL CONNECTOR TERMINAL CONNECTOR WEDGE LOCK TERMINAL CONNECTOR WEDGE LOCK TERMINAL TERMINAL PLUG CONNECTOR WEDGE LOCK TERMINAL CONNECTOR WEDGE LOCK TERMINAL CONNECTOR WEDGE LOCK TERMINAL CONNECTOR WEDGE LOCK TERMINAL CONNECTOR WEDGE LOCK TERMINAL TERMINAL PLUG CONNECTOR RELAY TERMINAL TERMINAL PLUG CONNECTOR TERMINAL CONNECTOR TERMINAL TERMINAL PLUG RING TERMINAL CONNECTOR WEDGE LOCK TERMINAL TERMINAL PLUG CONNECTOR WEDGE LOCK TERMINAL TERMINAL PLUG

G5-18A, 2505H, 25.5

31200725

ELECTRICAL

Figure 10-9 Frame Option Harness (Continued) Item

31200725

Part Number

Qty.

Description

G5-18A, 2505H, 25.5

Rev.

10-33

ELECTRICAL

Figure 10-10 Cab Harness

10-34

G5-18A, 2505H, 25.5

31200725

ELECTRICAL

Figure 10-10 Cab Harness (Continued)

X211

SW05 CONN WIRE POS COLOR 1 WHT 2 RED 3 4 5 6 7 7 8 8

BLK BLK WHT WHT

WIRE LABEL

GAUGE JACKET

052-1 HORN 061-2-2 HORN SW

16 AWG 16 AWG

GXL GXL

000-8-16 GND 000-8-17 GND 070-1-6 LIGHTING 070-1-7 LIGHTING

16 16 16 16

GXL GXL GXL GXL

AWG AWG AWG AWG

CONN WIRE POS COLOR YEL 1 2 3 4 5 6

WHT RED

WIRE COLOR YEL WHT BLK

WIRE LABEL 062-12-2 IGN 076-8 LSI C/O 000-7-2 GND

SHIELD RED BLK BLU WHT SHIELD RED BLK

LSI S LSI 1 LSI 2 LSI PWR 085-1 LSI LP CABLE 3 CAN S CABLE 3 CAN HI CABLE 3 CAN LO

GAUGE JACKET 16 AWG 16 AWG 16 AWG 18 16 16 16 16 18 18 18

GXL GXL GXL

AWG SHLD AWG GXL AWG GXL AWG GXL AWG GXL AWG SHLD AWG CABLE AWG CABLE

WIRE LABEL 000-7-3 GND 062-13-1 IGN 061-9 B+ 074-9 R WPR 074-8 R WPR 000-6-4 GND

GAUGE JACKET 16 16 16 16 14 14

AWG AWG AWG AWG AWG AWG

GXL GXL GXL GXL GXL GXL

7 8

X17 CONN WIRE POS COLOR WHT 1 YEL 2 WHT 3 YEL 4

WIRE LABEL 065-1-2 STR SEL 062-2-2 IGN 070-1-2 LIGHTING 062-4-4 IGN

GAUGE JACKET 16 16 16 16

AWG AWG AWG AWG

GXL GXL GXL GXL

MS290-1 CONN WIRE POS COLOR BLK A RED B SHIELD C

WIRE LABEL CABLE 2 CAN LO CABLE 2 CAN HI CABLE 2 CAN S

GAUGE JACKET 18 AWG CABLE 18 AWG CABLE 18 AWG SHLD

MS290-2 CONN WIRE POS COLOR BLK A RED B SHIELD C

WIRE LABEL CABLE 1 CAN LO CABLE 1 CAN HI CABLE 1 CAN S

WIRE LABEL CABLE 3 CAN LO CABLE 3 CAN HI CABLE 3 CAN S

GAUGE JACKET 18 AWG CABLE 18 AWG CABLE 18 AWG SHLD

X22 CONN WIRE POS COLOR WHT 1 BLK 2 WHT 3 BLK 4 WHT 5 BLK 6

WIRE LABEL 051-6 FR WK LP 000-8-3 GND 051-7 RR WK LP 000-8-2 GND 072-1 BEACON LP 000-8-1 GND

048-1 START 061-5 KEY

16 AWG 16 AWG

GXL GXL

WIRE LABEL 061-2-1 R PWR 000-8-4 GND

16 AWG 16 AWG

GXL GXL

SW19 CONN WIRE POS COLOR 1 YEL 2 WHT 3 WHT 4 YEL 5 YEL 5 WHT 6 BLK 7 BLK 7 WHT 8 WHT 8

CONN WIRE POS COLOR 3 WHT 6 BLK 9 BLK 9 WHT 10 WHT 10 WHT 11

WIRE LABEL 062-2-5 IGN 076-7 JS C/O 065-1 LOCK OUT 062-2-3 IGN 062-2-4 IGN 065-4-2 2W STR 000-8-19 GND 000-8-20 GND 070-1-10 LIGHTING 070-1-11 LIGHTING

GAUGE JACKET 16 16 16 16 16 16 16 16 16 16

AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG

GXL GXL GXL GXL GXL GXL GXL GXL GXL GXL

12 13 13 14 15 16 16

WIRE LABEL

GAUGE JACKET

065-3 4W STR 000-8-20 GND 000-8-21 GND 070-1-11 LIGHTING 070-1-12 LIGHTING 065-2 CRB STR

16 16 16 16 16 16

AWG AWG AWG AWG AWG AWG

GXL GXL GXL GXL GXL GXL

WHT WHT

065-1 LOCK OUT 065-1-1 LOCK OUT

16 AWG 16 AWG

GXL GXL

WHT WHT WHT

065-4 2W STR 065-1-1 LOCK OUT 065-1-2 STR SEL

16 AWG 16 AWG 16 AWG

GXL GXL GXL

SW21 CONN WIRE POS COLOR 1 YEL 2 WHT 3 4 5 6 7 7 8 8

BLK BLK WHT WHT

WIRE LABEL 051-3 BM WK LP 051-5 BOOM LP

000-8-21 GND 000-8-22 GND 070-1-12 LIGHTING 070-1-13 LIGHTING

GAUGE JACKET 16 AWG 16 AWG

16 16 16 16

AWG AWG AWG AWG

CONN WIRE POS COLOR 1 YEL 2 WHT 3 4 5 6 7 7 8 8

AWG AWG AWG AWG AWG AWG

GXL GXL GXL GXL GXL GXL

WIRE LABEL 051-2 FR WK LP 051-6 FR WK LP

GXL GXL GXL GXL

GAUGE JACKET 16 AWG 16 AWG

CONN WIRE POS COLOR 1 YEL 2 WHT 3 4 5 6 7 7 8 8

BLK BLK WHT WHT

000-8-22 GND 000-8-23 GND 070-1-13 LIGHTING 070-1-14 LIGHTING

3 4 5 6 7 7 8 8

WHT WHT WHT BLK BLK WHT WHT

WIRE LABEL 073-6 AC 073-5 AC 000-6-8 GND

AWG AWG AWG AWG AWG

GXL GXL GXL GXL GXL

16 16 16 16

AWG AWG AWG AWG

GXL GXL GXL GXL

4 5 6 7 8

YEL WHT BLK WHT

GXL GXL GXL

051-4 RR WK LP 051-7 RR WK LP

000-8-23 GND 000-8-24 GND 070-1-14 LIGHTING 070-1-15 LIGHTING

GAUGE JACKET 16 AWG 16 AWG

GXL GXL

16 16 16 16

GXL GXL GXL GXL

AWG AWG AWG AWG

WIRE LABEL 074-4 WPR P 062-17 IGN 074-1 WPR 074-2 WPR L 074-2-1 WPR L 074-1 WPR 074-3 WPR H 000-8-24 GND 000-8-25 GND 070-1-15 LIGHTING 070-1-16 LIGHTING

GAUGE JACKET 14 14 14 14 14 14 14 16 16 16 16

AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG

GXL GXL GXL GXL GXL GXL GXL GXL GXL GXL GXL

WIRE LABEL 074-6 FR WASH 062-15 IGN 062-15-1 IGN 074-2-1 WPR L 074-4 WPR P 074-5 WPR P 000-8-25 GND 000-8-26 GND 070-1-16 LIGHTING 070-1-17 LIGHTING

GAUGE JACKET 16 AWG 16 AWG 16 AWG

GXL GXL GXL

14 14 14 16 16 16 16

GXL GXL GXL GXL GXL GXL GXL

AWG AWG AWG AWG AWG AWG AWG

WIRE LABEL 074-9 R WPR 062-16 IGN 062-16-1 IGN 074-8 R WPR

16 14 14 14

AWG AWG AWG AWG

GXL GXL GXL GXL

062-16-1 IGN 074-7 R WPR 000-8-26 GND 070-1-17 LIGHTING

14 16 16 16

AWG AWG AWG AWG

GXL GXL GXL GXL

GAUGE JACKET

X215 WIRE LABEL 062-10 IGN

GAUGE JACKET 8 AWG

GXL

X216 CONN WIRE POS COLOR RED 1

WIRE LABEL 061-6 BATTERY

GAUGE JACKET 10 AWG

GXL

X217

GAUGE JACKET 16 AWG 16 AWG 16 AWG

WIRE LABEL

SW31 CONN WIRE POS COLOR WHT 1 YEL 2 YEL 2 WHT 3

GXL GXL

SW32-AC CONN WIRE POS COLOR WHT A WHT B BLK C

GAUGE JACKET 12 16 14 14 14

SW30 CONN WIRE POS COLOR WHT 1 YEL 2 YEL 2

CONN WIRE POS COLOR YEL 1 BLK BLK WHT WHT

WIRE LABEL 062-18 IGN 073-4 AC 073-1 FAN H 073-3 FAN L 073-2 FAN M

SW29 CONN WIRE POS COLOR WHT 1 YEL 2 WHT 3 WHT 4 WHT 4 WHT 5 WHT 6 BLK 7 BLK 7 WHT 8 WHT 8

GXL GXL

SW26

GAUGE JACKET 16 16 16 16 16 16

CONN WIRE POS COLOR YEL B WHT C WHT H WHT L WHT M

SW23 GAUGE JACKET

GAUGE JACKET 18 AWG CABLE 18 AWG CABLE 18 AWG SHLD

MS290-3 CONN WIRE POS COLOR BLK A RED B SHIELD C

GXL

SW20

X16 CONN WIRE POS COLOR BLK 1 YEL 2 RED 3 WHT 4 WHT 5 BLK 6

16 AWG

GAUGE JACKET

MS18 CONN WIRE POS COLOR RED 1 BLK 2

X15 CONN POS 1 2 3 4 5 6 7 8 9 10 11 12

SW32-F

WIRE LABEL 062-1 IGN RLY

CONN WIRE POS COLOR BLK 1

WIRE LABEL 000-5 GND

GAUGE JACKET 6 AWG

EPDM

PY9020

31200725

G5-18A, 2505H, 25.5

10-35

ELECTRICAL

Figure 10-10 Cab Harness (Continued)

SW145 CONN WIRE POS COLOR 1 YEL 2 WHT 3 4 5 5 6 7 7 8 8

YEL YEL WHT BLK BLK WHT WHT

WIRE LABEL 062-15-2 IGN 101-1 FAN CYCLE 062-15-1 IGN 062-15-2 IGN 101-2 FAN DEMAND 000-8-18 GND 000-8-19 GND 070-1-10 LIGHTING 070-1-9 LIGHTING

SW33 GAUGE JACKET 16 AWG 16 AWG

GXL GXL

16 16 16 16 16 16 16

GXL GXL GXL GXL GXL GXL GXL

AWG AWG AWG AWG AWG AWG AWG

SW25 CONN WIRE POS COLOR 1 YEL 2 YEL 2 WHT 3 4 5 6 7 7 8

BLK BLK

WIRE LABEL 062-3 IGN 062-3-1 IGN 076-3 F/R AUX

000-8-28 GND 000-8-29 GND

GAUGE JACKET 16 AWG 16 AWG 16 AWG

16 AWG 16 AWG

D E F

WHT WHT

GXL GXL

WIRE LABEL 048-22 APS SIG 058-8-1 APS GND 057-1 APS 5V

16 AWG 16 AWG 16 AWG

GXL GXL GXL

048-23 IVS2 058-8-2 APS GND

16 AWG 16 AWG

GXL GXL

GAUGE JACKET

X266 CONN WIRE POS COLOR BLK 1 BLK 1

WIRE LABEL 000-8-30 GND 000-8-8 GND

GAUGE JACKET 16 AWG 16 AWG

GXL GXL

X27 CONN WIRE POS COLOR YEL 1 RED 2 3 YEL 4 YEL 5 YEL 6 YEL 7 WHT 8 YEL 9 YEL 10 YEL 11 WHT 12 WHT 13 WHT 14 WHT 15 WHT 16 WHT 17 BLK 18 WHT 19 RED 20 21 SHIELD WHT 22 WHT 23 WHT 24 WHT 25 WHT 26 WHT 27 WHT 28 WHT 29 RED 30 31

WIRE LABEL 062-1 IGN RLY 061-5 KEY 062-2 IGN 062-3 IGN 062-4-1 IGN 051-3 BM WK LP 051-5 BOOM LP 051-2 FR WK LP 051-4 RR WK LP 062-9 BEACON 070-1-1 LIGHTING 076-3 F/R AUX 065-2-1 CRB STR 065-3-1 4W STR 052-1 HORN 048-3 IGN S CABLE 2 CAN LO 048-9 FUEL SENSE CABLE 2 CAN HI CABLE 2 CAN S 101-1 FAN CYCLE 101-2 FAN DEMAND 007-1 FNR-F 008-1 FNR-R 076-4 SW QK CPLR 076-5 SW QK CPLR 008-2-2 BU LP 073-9 AC PRES SW 061-2 RR PWR

GAUGE JACKET 16 AWG 16 AWG 16 16 16 16 16 16 16 16 16 16 16 16 16 16 18 16 18 18 16 16 16 16 16 16 16 16 16

GXL GXL

AWG GXL AWG GXL AWG GXL AWG GXL AWG GXL AWG GXL AWG GXL AWG GXL AWG GXL AWG GXL AWG GXL AWG GXL AWG GXL AWG GXL AWG CABLE AWG GXL AWG CABLE AWG SHLD AWG GXL AWG GXL AWG GXL AWG GXL AWG GXL AWG GXL AWG GXL AWG GXL AWG GXL

WH34-AC CONN WIRE POS COLOR WHT 1 WHT 2

WIRE LABEL 073-6 AC 073-9 AC PRES SW

GAUGE JACKET 16 AWG 16 AWG

4 5 7 8 8 10 10 17 17 18 18

GXL GXL

X28

WIRE LABEL 062-11 IGN 071-13 FLASHER 061-8-3 FLASHER

16 AWG 16 AWG 16 AWG

GXL GXL GXL

WHT

071-4-1 FLASHER

16 AWG

GXL

WHT WHT BLK BLK WHT WHT WHT WHT

070-1-8 LIGHTING 070-1-9 LIGHTING 000-8-27 GND 000-8-28 GND 071-5 L TRN 071-5-1 LH TRN 071-6 R TRN 071-6-1 RH TRN

16 16 16 16 16 16 16 16

GXL GXL GXL GXL GXL GXL GXL GXL

GXL GXL GXL

X206 CONN WIRE POS COLOR WHT A WHT B WHT C

CONN WIRE POS COLOR YEL 1 WHT 2 RED 3

GAUGE JACKET

AWG AWG AWG AWG AWG AWG AWG AWG

FC07 CONN WIRE POS COLOR YEL F21_A YEL F21_B YEL F21_B YEL F22_A YEL F22_B YEL F23_A YEL F23_B YEL F23_B YEL F24_A YEL F24_B YEL F25_A YEL F25_B YEL F26_A YEL F26_B YEL F27_A YEL F27_B YEL F28_A YEL F28_B F29_A F29_B F30_A F30_B WHT F31_A WHT F31_B WHT F31_B WHT F32_A WHT F32_B WHT F32_B WHT F33_A WHT F33_B WHT F33_B WHT F34_A WHT F34_B WHT F35_A WHT F35_B WHT F36_A WHT F36_B RED F37_A RED F37_B RED F38_A RED F38_B RED F39_A RED F39_B WHT F40_A WHT F40_B WHT R11_30 WHT R11_85 WHT R11_85 BLK R11_86 WHT R11_87 R11_87a BLK R12_30 WHT R12_85 BLK R12_86 WHT R12_87 R12_87a BLK X1_31 BLK X1_31 WHT X1_49 WHT X1_49a WHT X1_49a X1_C1 WHT X1_C2

WIRE LABEL 062-11 IGN 062-10-1 IGN 062-10-2 IGN 062-12 IGN 062-10-2 IGN 062-13 IGN 062-10-3 IGN 062-10-4 IGN 062-14 IGN 062-10-4 IGN 062-15 IGN 062-10-5 IGN 062-16 IGN 062-10-6 IGN 062-17 IGN 062-10-7 IGN 062-18 IGN 062-10-8 IGN

16 16 16 16 16 16 16 16 16 16 16 16 14 14 14 14 12 12

AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG

GXL GXL GXL GXL GXL GXL GXL GXL GXL GXL GXL GXL GXL GXL GXL GXL GXL GXL

071-7 RH HDLP HI 071-3 HDLP HI 071-3-1 HDLP HI 071-8 LH HDLP HI 071-3-1 HDLP HI 071-3-3 HDLP HI 071-9 RH HDLP LO 071-2 HDLP LO 071-2-1 HDLP LO 071-10 LH HDLP LO 071-2-1 HDLP LO 071-11 RH SD LP 071-1-3 LIGHTING 071-12 LH SD LP 071-1-4 LIGHTING 061-7 B+ 061-6-1 B+ 061-8 B+ 061-6-2 B+ 061-9 B+ 061-6-3 B+ 073-5 AC 073-4 AC 048-2 PK BRK RLY 077-2 PK BRK 077-2-1 ST ENABLE 000-7-5 GND 048-3 IGN S

16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16

AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG

GXL GXL GXL GXL GXL GXL GXL GXL GXL GXL GXL GXL GXL GXL GXL GXL GXL GXL GXL GXL GXL GXL GXL GXL GXL GXL GXL GXL

000-8-13 GND 077-2-3 PK BRK 000-8-17 GND 077-2-5 PK BRK IND

16 16 16 16

AWG AWG AWG AWG

GXL GXL GXL GXL

000-7-4 GND 000-7-5 GND 071-13 FLASHER 071-4 TRN PWR 071-4-1 FLASHER

16 16 16 16 16

AWG AWG AWG AWG AWG

GXL GXL GXL GXL GXL

071-15 FLASHER

16 AWG

GXL

GAUGE JACKET

CONN WIRE POS COLOR WHT 1 WHT 2 WHT 3 WHT 4 WHT 5 WHT 6 WHT 7 WHT 8 WHT 9 WHT 10 WHT 11 WHT 12 WHT 13 WHT 14 WHT 15 WHT 16 WHT 17 18 SHIELD BLU 19 WHT 20 WHT 21 WHT 22 WHT 23 24 25 WHT 26 WHT 27 WHT 28 29 RED 30 BLK 31

WIRE LABEL 084-3 PWR MGT XMIT 071-6-1 RH TRN 071-5-1 LH TRN 071-12 LH SD LP 071-11 RH SD LP 071-10 LH HDLP LO 071-9 RH HDLP LO 071-8 LH HDLP HI 071-7 RH HDLP HI 077-3 RH STOP 071-16 BU LP 008-2-2 BU LP 084-4 PWR MGT RECEIVE 058-8 APS GND 057-1 APS 5V 076-8 LSI C/O 076-9 LSI O/R LSI S LSI PWR 048-22 APS SIG 048-23 IVS2 076-7 JS C/O 085-1 LSI LP

CONN WIRE POS COLOR YEL 1 WHT 2 WHT 3 BLK 4 BLK 4

WIRE LABEL 062-14 IGN 084-4 PWR MGT RECEIVE 084-3 PWR MGT XMIT 000-8-6 GND 000-8-9 GND

GAUGE JACKET 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 18 16 16 16 16 16

AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG AWG

GXL GXL GXL GXL GXL GXL GXL GXL GXL GXL GXL GXL GXL GXL GXL GXL GXL SHLD GXL GXL GXL GXL GXL

106-1 SEAT SW 1 107-1 SEAT SW 2 078-3 STR PRES

16 AWG 16 AWG 16 AWG

GXL GXL GXL

LSI 1 LSI 2

16 AWG 16 AWG

GXL GXL

X159 GAUGE JACKET 16 16 16 16 16

AWG AWG AWG AWG AWG

GXL GXL GXL GXL GXL

X166 CONN WIRE POS COLOR YEL 1 WHT 2 YEL 3 WHT 4

WIRE LABEL 062-13-3 IGN 106-1 SEAT SW 1 062-13-2 IGN 107-1 SEAT SW 2

GAUGE JACKET 16 16 16 16

AWG AWG AWG AWG

GXL GXL GXL GXL

SN35 CONN WIRE POS COLOR YEL 1 WHT 2 WHT 3

WIRE LABEL 062-2-4 IGN 077-2-4 PK BRK 077-1-2 PK BRK

GAUGE JACKET 16 AWG 16 AWG 16 AWG

GXL GXL GXL

HV36 CONN WIRE POS COLOR WHT 1 BLK 2

WIRE LABEL 077-1-1 PK BRK 000-8-30 GND

GAUGE JACKET 16 AWG 16 AWG

GXL GXL

WH34-F CONN WIRE POS COLOR WHT 1 BLK 2 WHT 3 WHT 4

WIRE LABEL 073-1 FAN H 000-7-1 GND 073-3 FAN L 073-2 FAN M

GAUGE JACKET 14 14 14 14

AWG AWG AWG AWG

GXL GXL GXL GXL

SW24 CONN WIRE POS COLOR 1 YEL 2 WHT 3 4 5 6 7 8 8

BLK WHT WHT

WIRE LABEL

GAUGE JACKET

062-9 BEACON 072-1 BEACON LP

16 AWG 16 AWG

GXL GXL

000-8-29 GND 070-1-7 LIGHTING 070-1-8 LIGHTING

16 AWG 16 AWG 16 AWG

GXL GXL GXL

PY9030

10-36

G5-18A, 2505H, 25.5

31200725

ELECTRICAL

Figure 10-10 Cab Harness Item 1 2 3 4 5

6

7

8

9 10 11 12

13 14 15 16

17

18 19 20

21

31200725

Part Number

Qty.

1001140633 4460019 8220115 1001117106 4460312 1001116920 4640464 4460466 1001121961 4460465 4460466 1001117064 91554014 1001128128 1001103012 1001116698 1001107854 1001127066 1001118385 4460994 1001118385 4460994 1001118385 4460536 80604019 4640464 4460466 1001116815 1001117081 1001118385 1001117081 1001118385 1001117081 1001118385 4460894 80604023 4460465 4460930 80604025 4460465 1001117119 1001118385 1001117119 1001118385 4460894 80604023 4460465 4460466 4460872

1 1 1 1 1 1 29 2 1 28 3 1 5 1 1 2 2 1 5 1 3 1 2 1 1 2 1 1 1 8 1 11 1 7 1 1 6 1 1 8 1 3 1 4 1 1 3 3 1

Description CAB HARNESS, (includes all items) RING TERMINAL, 3/8, 10-12 AWG RING TERMINAL, 3/8, 6 AWG RING TERMINAL, 1/4, 8 AWG RING TERMINAL, 1/4, 10-12 AWG CONNECTOR TERMINAL PLUG CONNECTOR TERMINAL PLUG CONNECTOR TERMINAL TERMINAL, CAVITY PLUG CONNECTOR PLUG TERMINAL CONNECTOR TERMINAL CONNECTOR TERMINAL CONNECTOR TERMINAL CONNECTOR WEDGE LOCK TERMINAL PLUG RECEPTICAL CONNECTOR TERMINAL CONNECTOR TERMINAL CONNECTOR TERMINAL CONNECTOR WEDGE LOCK TERMINAL CONNECTOR WEDGE LOCK TERMINAL CONNECTOR TERMINAL CONNECTOR TERMINAL CONNECTOR WEDGE LOCK TERMINAL PLUG CONNECTOR

G5-18A, 2505H, 25.5

Rev. D

10-37

ELECTRICAL

Figure 10-10 Cab Harness (Continued) Item

22 23 24

25

26

27

28

29

30

31 32

33 34 35 36 37

10-38

Part Number

Qty.

4460871 4460905 1001117119 1001118385 1001117119 1001118385 1001116812 91554019 4460465 4460945 1001116812 91554019 4460465 4460539 77363244 4460465 4460851 80604025 4460465 4460942 4460466 4460933 80604016 4460465 4460466 4460894 80604023 4460465 4460884 80604021 4460465 1001117081 1001118385 1001080763 1001116710 1001116712 1001116711 1001116735 4460419 4460761 4460267 4460994 1001118385 1001117081 1001118385 1001117082 1001118385 1001117081 1001118385

13 2 1 3 1 3 1 1 3 1 1 1 3 1 1 3 1 1 4 2 2 1 1 11 1 1 1 6 1 1 4 1 6 1 30 16 4 5 1 1 5 1 2 1 10 1 11 1 6

Description

Rev.

TERMINAL PLUG CONNECTOR TERMINAL CONNECTOR TERMINAL CONNECTOR WEDGE LOCK TERMINAL CONNECTOR CONNECTOR WEDGE LOCK TERMINAL CONNECTOR WEDGE LOCK TERMINAL CONNCTOR WEDGE LOCK TERMINAL TERMINAL PLUG CONNECTOR WEDGE LOCK TERMINAL PLUG CONNECTOR WEDGE LOCK TERMINAL CONNECTOR WEDGE LOCK TERMINAL CONNECTOR TERMINAL CONNECTOR TERMINAL TERMINAL TERMINAL TERMINAL TERMINAL CONNECTOR TERMINAL CONNECTOR TERMINAL CONNECTOR TERMINAL CONNECTOR TERMINAL CONNECTOR TERMINAL

G5-18A, 2505H, 25.5

31200725

ELECTRICAL

Figure 10-10 Cab Harness (Continued) Item

Part Number

Qty.

38

1001117081 1001118385 1001117081 1001118385 1001117081 1001118385 1001117081 1001118385 1001117081 1001118385 1001117059 1001116736 1001117080 1001116723 1001117079 1001118385 1001117081 1001118385 1001117081 1001118385 1001117081 1001118385 4460884 80604021 4460465 4460994 1001118385 1001119032 4460268 4461262 1001107854 4460891 80604018 4460465

1 6 1 6 1 11 1 10 1 8 1 3 1 5 1 12 1 5 1 5 1 9 1 1 4 1 2 1 4 1 3 1 1 2

39 40 41 42 43 44 45 46 47 48 49

50 51 52 53

31200725

Description

Rev.

CONNECTOR TERMINAL CONNECTOR TERMINAL CONNECTOR TERMINAL CONNECTOR TERMINAL CONNECTOR TERMINAL CONNECTOR TERMINAL CONNECTOR TERMINAL CONNECTOR TERMINAL CONNECTOR TERMINAL CONNECTOR TERMINAL CONNECTOR TERMINAL CONNECTOR WEDGE LOCK TERMINAL CONNECTOR TERMINAL CONNECTOR TERMINAL CONNECTOR TERMINAL CONNECTOR WEDGE LOCK TERMINAL

G5-18A, 2505H, 25.5

10-39

ELECTRICAL

Figure 10-11 Cab Roof Harness GD237

X298 CONN WIRE POS COLOR YEL 1 WHT 2 BLK 3 4 SHIELD 5 RED 6 BLK 7 BLU 8 WHT 9 SHIELD 10 RED 11 BLK 12

WIRE LABEL 062-12-2 IGN 076-8 LSI C/O 000-7-2 GND LSI S LSI CABLE 1 LSI CABLE 2 LSI CABLE PWR 085-1 LSI LP CABLE 12 CAN S CABLE 12 CAN HI CABLE 12 CAN LO

GAUGE

JACKET

16 AWG 16 AWG 16 AWG 18 18 18 18 16 18 18 18

GXL GXL GXL

AWG AWG AWG AWG AWG AWG AWG AWG

SHLD CABLE CABLE CABLE GXL SHLD CABLE CABLE

CONN WIRE POS COLOR YEL 1 BLK 2 WHT 3 RED 4 BLK 5 BLU 6 RED 7 BLK 8 SHIELD NC

WIRE LABEL 062-12-2 IGN 000-7-6 GND 076-8 LSI C/O LSI CABLE 1 LSI CABLE 2 LSI CABLE PWR CABLE 12 CAN HI CABLE 12 CAN LO CABLE 12 CAN S

GAUGE 16 16 16 18 18 18 18 18 18

AWG AWG AWG AWG AWG AWG AWG AWG AWG

JACKET GXL GXL GXL CABLE CABLE CABLE CABLE CABLE SHLD

MS242-GRY

MS242-BRN

MS243-

8 LB239

LB239-G

13

9

7

6

WH240-G

16

11 12

WH240-W

10

WH241-G

MS243+

WH241-P

14

15

WH241-W

18

17 MS244MS244+

LB238+ GD237

5

CONN WIRE POS COLOR WHT 1

WIRE LABEL 085-1 LSI LP

GAUGE 16 AWG

JACKET GXL

LB238LB238-

4

3 LB238+

CONN WIRE POS COLOR BLK 1

WIRE LABEL 000-7-10 GND

GAUGE 16 AWG

CONN WIRE POS COLOR WHT 1

WIRE LABEL 074-9 R WPR

GAUGE 14 AWG

X223 CONN WIRE POS COLOR BLK 1 YEL 2 RED 3 WHT 4 WHT 5 BLK 6 7 8

WIRE LABEL 000-7-3 GND 062-13 IGN 061-9 PWR 074-9 R WPR 074-8 R WPR 000-6-4 GND

WIRE LABEL 074-8-1 REAR WPR

WIRE LABEL 000-6-6 GND

JACKET

WIRE LABEL

061-9 PWR

062-13-1 IGN 000-7-9 GND

16 16 16 14 14 14

AWG AWG AWG AWG AWG AWG

JACKET GXL GXL GXL GXL GXL GXL

CONN WIRE POS COLOR 1 2 BLK 3 WHT 4 BLK 5 WHT 6 7 8

WIRE LABEL

058-2 052-4 058-1 052-3

SPEAKERSPEAKER+ SPEAKERSPEAKER+

CONN WIRE POS COLOR BLK 1

WIRE LABEL 058-1 SPEAKER-

GAUGE 16 AWG

JACKET GXL

GXL

GAUGE 14 AWG

CONN WIRE POS COLOR WHT JACKET 1

WIRE LABEL 074-8-2 ROOF WPR

GAUGE 14 AWG

JACKET GXL

GXL

WH240-G GAUGE 14 AWG

CONN WIRE POS COLOR JACKET BLK 1 GXL

WIRE LABEL 000-6-7 GND

GAUGE 14 AWG

JACKET GXL

MS244+ GAUGE

16 AWG

16 AWG 16 AWG

JACKET

CONN WIRE POS COLOR WHT 1

GXL GXL

WIRE LABEL 052-4 SPEAKER+

GAUGE 16 AWG

JACKET GXL

MS244-

GXL CONN WIRE POS COLOR BLK 1

WIRE LABEL 058-2 SPEAKER-

GAUGE 16 AWG

JACKET GXL

LB239

MS242-BRN GAUGE

GXL

GXL

MS242-GRY CONN WIRE POS COLOR 1 2 3 RED 4 5 6 YEL 7 BLK 8

1

JACKET

WH240-W

WH241-G CONN WIRE POS COLOR BLK 1

X223

GAUGE 16 AWG

JACKET

WH241-P

CONN WIRE POS COLOR WHT 1

2

WIRE LABEL 052-3 SPEAKER+

MS243-

WH241-W

X298

MS243+ CONN WIRE POS COLOR WHT 1

GAUGE

16 16 16 16

AWG AWG AWG AWG

JACKET

GXL GXL GXL GXL

CONN WIRE POS COLOR 1 YEL 2

WIRE LABEL 062-13-2 IGN

GAUGE 16 AWG

JACKET GXL

LB239-G CONN WIRE POS COLOR BLK 1

WIRE LABEL 000-7-8 GND

GAUGE 16 AWG

JACKET GXL

PY9060

10-40

G5-18A, 2505H, 25.5

31200725

ELECTRICAL

Figure 10-11 Cab Roof Harness Item 1

2

3 4 5

6 7 8 9 10 11 12 13 14 15 16 17 18

31200725

Part Number

Qty.

1001142010 1001116813 91503106 4460464 4460941 4460466 4460970 80363179 4460464 4460466 1001118387 1001118387 4460930 80604025 4460465 4460994 1001118385 4460260 4460259 1001116984 1001116710 1001116985 1001116710 4460260 4460259 8220007 1001116982 1001118379 1001117002 1001116705 4460260 4460259 4460260 4460259 8220007 1001117002 1001116705 1001116982 1001118379

1 1 1 3 3 2 1 1 11 1 1 1 1 1 9 1 1 1 1 1 4 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Description CAB ROOF HARNESS, (includes all items) CONNECTOR WEDGE LOCK TERMINAL TERMINAL PLUG CONNECTOR WEDGE LOCK TERMINAL PLUG TERMINAL TERMINAL CONNECTOR WEDGE LOCK TERMINAL CONNECTOR TERMINAL CONNECTOR TERMINAL CONNECTOR TERMINAL CONNECTOR TERMINAL CONNECTOR TERMINAL RING TERMINAL CONNECTOR TERMINAL CONNECTOR TERMINAL CONNECTOR TERMINAL CONNECTOR TERMINAL RING TERMINAL CONNECTOR TERMINAL CONNECTOR TERMINAL

G5-18A, 2505H, 25.5

Rev. C

10-41

ELECTRICAL

Figure 10-12 Roof Worklight Harness

OPEN CAB TO FRONT RIGHT WORKLIGHT

LB105

2

CONN WIRE COLOR GAUGE TYPE POS DESIGNATION BLU 16 AWG GXL 1 051-6-1 BLK 16 AWG GXL 2 000-8-27

LB105 FRONT OF CAB

TO BEACON LIGHT

MS30 CONN WIRE COLOR GAUGE TYPE POS DESIGNATION BLU 16 AWG GXL 1 072-1 BLK 16 AWG GXL 2 000-8-1

2 LB106

TO REAR LEFT WORKLIGHT

X104 X22

MS30

3

1

X103 CONN WIRE COLOR GAUGE TYPE POS DESIGNATION BLU 16 AWG GXL 1 051-7-2 BLK 16 AWG GXL 2 000-8-30 TO CAB HARNESS

4

X22 CONN POS 1 2 3 4 5 6

X103

TO FRONT LEFT WORKLIGHT

LB106 CONN WIRE COLOR GAUGE TYPE POS DESIGNATION BLU 16 AWG GXL 1 051-6-2 BLK 16 AWG GXL 2 000-8-28

3

WIRE COLOR DESIGNATION BLU 051-6 BLK 000-8-3 BLU 051-7 BLK 000-8-2 BLU 072-1 BLK 000-8-1

GAUGE

TYPE

16 16 16 16 16 16

GXL GXL GXL GXL GXL GXL

AWG AWG AWG AWG AWG AWG

TO REAR RIGHT WORKLIGHT

X104 CONN WIRE COLOR GAUGE TYPE POS DESIGNATION BLU 16 AWG GXL 1 051-7-1 BLK 16 AWG GXL 2 000-8-29

ENCLOSED CAB

102 X105 FRONT OF CAB

TO FRONT RIGHT WORKLIGHT

X105 CONN WIRE COLOR GAUGE TYPE POS DESIGNATION BLU 16 AWG GXL 1 051-6-1 BLK 16 AWG GXL 2 000-8-27

102 X106

TO REAR LEFT WORKLIGHT

X103 X104 X22

MS109

CONN WIRE COLOR GAUGE TYPE POS DESIGNATION BLU 16 AWG GXL 1 051-7-2 BLK 16 AWG GXL 2 000-8-30

102

TO FRONT LEFT WORKLIGHT

103 101 X103 TO REAR RIGHT WORKLIGHT

X104 CONN WIRE COLOR GAUGE TYPE POS DESIGNATION BLU 16 AWG GXL 1 051-7-1 BLK 16 AWG GXL 2 000-8-29

TO CAB HARNESS

102

X22 CONN POS 1 2 3 4 5 6

TO BEACON LIGHT

MS109 CONN WIRE COLOR GAUGE TYPE POS DESIGNATION BLU 16 AWG GXL 1 072-1 BLK 16 AWG GXL 2 000-8-1

10-42

X106 CONN WIRE COLOR GAUGE TYPE POS DESIGNATION BLU 16 AWG GXL 1 051-6-2 BLK 16 AWG GXL 2 000-8-28

WIRE COLOR DESIGNATION BLU 051-6 BLK 000-8-3 BLU 051-7 BLK 000-8-2 BLU 072-1 BLK 000-8-1

GAUGE

TYPE

16 16 16 16 16 16

GXL GXL GXL GXL GXL GXL

AWG AWG AWG AWG AWG AWG

PAL6070

G5-18A, 2505H, 25.5

31200725

ELECTRICAL

Figure 10-12 Roof Worklight Harness Item

1

2

3

4

101

102

103

31200725

Part Number

Qty.

1001111156

1

4460899 80604022 4460464 4461115 1001103564 4460746 4460458 4460891 80604018 4460465 4460994 1001104519

1 1 6 2 2 4 4 2 2 4 1 2

1001109566

1

4460899 80604022 4460464 4460891 80604018 4460465 4460994 1001104519

1 1 6 4 4 16 1 2

Description

Rev.

ROOF WORKLIGHT HARNESS, (open cab, if equipped), (includes items 1 thru 4) CONNECTOR, (includes wedge lock) WEDGE LOCK TERMINAL CONNECTOR WEDGE LOCK TERMINAL SEAL CONNECTOR, (includes wedge lock) WEDGE LOCK TERMINAL CONNECTOR TERMINAL

C

ROOF WORKLIGHT HARNESS, (enclosed cab, if equipped), (includes items 101 thru 103) CONNECTOR, (includes wedge lock) WEDGE LOCK TERMINAL CONNECTOR, (includes wedge lock) WEDGE LOCK TERMINAL CONNECTOR TERMINAL

B

G5-18A, 2505H, 25.5

10-43

ELECTRICAL

Figure 10-13 Boom Worklight Harness

LB73

1 2

X88

S91

S95

3 4 LB74

10-44

G5-18A, 2505H, 25.5

3 4

PAL4681

31200725

ELECTRICAL

Figure 10-13 Boom Worklight Harness Item

Part Number

Qty.

1 2 3 4

1001080656 4460897 80604017 4461115 1001103564

1 1 1 2 2

31200725

Description BOOM WORKLIGHT HARNESS, (includes all items) CONNECTOR WEDGE LOCK CONNECTOR TERMINAL

G5-18A, 2505H, 25.5

Rev. C

10-45

ELECTRICAL

Figure 10-14 Beacon Worklight Harness

1

MS157

MS157 CONN WIRE COLOR GAUGE TYPE POS DESIGNATION BLU 16 AWG GXL 1 072-1 BLK 16 AWG GXL 2 000-8-1

X22 CONN WIRE COLOR GAUGE TYPE POS DESIGNATION 1 2 3 4 BLU 16 AWG GXL 5 072-1 BLK 16 AWG GXL 6 000-8-1

2 X298 PY9070

10-46

G5-18A, 2505H, 25.5

31200725

ELECTRICAL

Figure 10-14 Beacon Worklight Harness Item 1

2

31200725

Part Number

Qty.

1001110723 4460899 91503104 4460466 4460464 4460994 1001104519

1 1 1 4 2 1 2

Description BEACON WORKLIGHT HARNESS, (includes all items) CONNECTOR WEDGE LOCK PLUG TERMINAL CONNECTOR TERMINAL

G5-18A, 2505H, 25.5

Rev. B

10-47

ELECTRICAL

Figure 10-15 Boom Aux Harness

1

2

X2 X1

PAP17120

10-48

G5-18A, 2505H, 25.5

31200725

ELECTRICAL

Figure 10-15 Boom Aux Harness Item

Part Number

Qty.

1 2

1001080397 80484072 7026408

1 1 1

31200725

Description BOOM AUX HARNESS, (includes all items) CONNECTOR CONNECTOR

G5-18A, 2505H, 25.5

Rev. A

10-49

ELECTRICAL

Figure 10-16 LSI Boom Sensor Harness

X160 CONN POS 1 2 3 4 5 6

WIRE COLOR GAUGE DESIGNATION YEL 062-23 16 AWG BLK 000-10-5 16 AWG WHT 16 AWG 081-1 YEL 062-22 16 AWG BLK 000-10-6 16 AWG WHT 16 AWG 081-2

TYPE GXL GXL GXL GXL GXL GXL

SN44 CONN POS 1 2 3

WIRE COLOR GAUGE DESIGNATION YEL 062-22 16 AWG BLK 000-10-6 16 AWG WHT 16 AWG 081-2

X160

TYPE

1

GXL GXL GXL

SN178 CONN POS 1 2 3

WIRE COLOR GAUGE DESIGNATION YEL 062-23 16 AWG BLK 000-10-5 16 AWG WHT 16 AWG 081-1

TYPE GXL GXL GXL

SN44 SN178

2

3

PY9080

10-50

G5-18A, 2505H, 25.5

31200725

ELECTRICAL

Figure 10-16 LSI Boom Sensor Harness Item 1

2 3

31200725

Part Number

Qty.

1001129801 4460899 91503104 4460464 4461262 1001107854 4461262 1001107854

1 1 1 6 1 3 1 3

Description LSI BOOM SENSOR HARNESS, (includes all items) CONNECTOR WEDGE LOCK TERMINAL CONNECTOR TERMINAL CONNECTOR TERMINAL

G5-18A, 2505H, 25.5

Rev. A

10-51

ELECTRICAL

Figure 10-17 Ignition Switch Jumper Harness

SW18_I

1 SW18

CONN WIRE COLORGAUGE TYPE POS DESIGNATION 1 B RED 16 AWG GXL 1 I YEL 16 AWG GXL

SW18_S CONN WIRE COLORGAUGE TYPE POS DESIGNATION 1 F ORG 16 AWG GXL 1 S GRY 16 AWG GXL

SW18 CONN WIRE COLORGAUGE POS DESIGNATION 1 I YEL 16 AWG 2 3 S GRY 16 AWG 4 B RED 16 AWG 5 F ORG 16 AWG 6

TYPE GXL

SW18_S

2 GXL GXL GXL

2 2

SW18_I

SW18_F

2 SW18_B

SW18_B CONN WIRE COLORGAUGE TYPE POS DESIGNATION 1 B RED 16 AWG GXL 1 I YEL 16 AWG GXL

SW18_F CONN WIRE COLORGAUGE TYPE POS DESIGNATION 1 F ORG 16 AWG GXL 1 S GRY 16 AWG GXL PY9090

10-52

G5-18A, 2505H, 25.5

31200725

ELECTRICAL

Figure 10-17 Ignition Switch Jumper Harness Item 1

2

31200725

Part Number

Qty.

1001100053 4460899 91503104 4460464 4460466 4460042

1 1 1 4 2 4

Description IGNITION SWITCH JUMPER HARNESS, (includes all items) CONNECTOR WEDGE LOCK TERMINAL PLUG RING TERMINAL

G5-18A, 2505H, 25.5

Rev. B

10-53

ELECTRICAL

Figure 10-18 Mode Select Harness

SW145

3

SW120 CONN WIRE COLORGAUGE POS DESIGNATION 1 025-2-1 GRN 16 AWG 2 026-4 GRN 16 AWG 3 014-1-2 GRN 16 AWG 4 014-1-1 GRN 16 AWG 5 026-5 GRN 16 AWG 6 025-2-2 GRN 16 AWG 7 000-4-14 BLK 16 AWG 8 9 10

TYPE GXL GXL GXL GXL GXL GXL GXL

SW120

2

SW145 CONN WIRE COLORGAUGE POS DESIGNATION 1 2 062-3-3 YEL 16 AWG 3 055-2 GRN 16 AWG 4 5 6 7 000-4-15 BLK 16 AWG 8 070-1-22 BLU 16 AWG

TYPE GXL GXL

GXL GXL

X27

1

10-54

X27

CONN WIRE COLORGAUGE POS DESIGNATION 1 025-2 GRN 16 AWG 2 026-4 GRN 16 AWG 3 070-1-22 BLU 16 AWG 4 014-1 GRN 16 AWG 5 026-5 GRN 16 AWG 6 062-3-3 YEL 16 AWG 7 000-4-13 BLK 16 AWG 8 055-2 GRN 16 AWG

TYPE GXL GXL GXL GXL GXL GXL GXL GXL

G5-18A, 2505H, 25.5

PY9100

31200725

ELECTRICAL

Figure 10-18 Mode Select Harness Item 1

2 3

31200725

Part Number

Qty.

1001098235 4460931 91503106 4460464 1001117081 1001104519 1001117081 1001104519

1 1 1 8 1 7 1 4

Description MODE SELECT HARNESS, (includes all items) CONNECTOR WEDGE LOCK TERMINAL CONNECTOR TERMINAL CONNECTOR TERMINAL

G5-18A, 2505H, 25.5

Rev. D

10-55

ELECTRICAL

Figure 10-19 Heater Jumper Harness

WH39-F TO HVAC FAN CONN POS

WIRE DESIGNATION

COLOR

GAUGE

TYPE

1

073-3

YEL

14 AWG

GXL

2

000-7-1

BLK

14 AWG

GXL

3

073-1

ORG

14 AWG

GXL

4

073-2

RED

14 AWG

GXL

WH39-F

1

2 X39-F

X39-F

10-56

CONN POS

WIRE DESIGNATION

COLOR

GAUGE

TYPE

A

073-1

ORG

14 AWG

GXL

14 AWG

GXL

B

073-2

RED

C

073-3

YEL

14 AWG

GXL

D

000-7-1

BLK

14 AWG

GXL

G5-18A, 2505H, 25.5

PY8340

31200725

ELECTRICAL

Figure 10-19 Heater Jumper Harness Item 1 2

31200725

Part Number

Qty.

1001110377 1001119032 4460268 1001117011 1001116701

1 1 4 1 4

Description HEATER JUMPER HARNESS, (includes all items) CONNECTOR TERMINAL CONNECTOR TERMINAL

G5-18A, 2505H, 25.5

Rev. C

10-57

ELECTRICAL

This Page Intentionally Left Blank

10-58

G5-18A, 2505H, 25.5

31200725

SECTION 11 DECALS

31200725

G5-18A, 2505H, 25.5

DECALS

Figure 11-1 Cab & Frame Decals

25.5

G5-18A & 2505H

11-2

G5-18A, 2505H, 25.5

31200725

DECALS

Figure 11-1 Cab & Frame Decals (Continued)

A

A

2505H

VIEW A-A

VIEW OF BATTERY COVER

31200725

25.5

G5-18A, 2505H, 25.5

11-3

DECALS

Figure 11-1 Cab & Frame Decals Item

Part Number

Qty.

Description

Rev.

1001147650

Ref

C

1001145850

Ref

1001147779

Ref

105

1701500 1702300 1706098 1706300 1706209 1706281 1706296 1706283 1706851 1706284 1706285 1706301 1706287 1706303 1706288 1706306 1706289 1706767 1706292 1706302 1706293 1706304 3700016 3931579 4100181 8005670 8005870 91563220 1001092877 1706850 1001092878 1706768 1001156576 1001100107 1001101071 1001139942 1001139578 1001150347 1001146038 1706299

4 4 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 2 2 1 1 4 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

COMMON DECAL INSTALLATION, (ISO), (not available to order, see items 1 thru 28 on Figure 11-1 & items on Figure 11-2 for service) COMMON DECAL INSTALLATION, (ANSI), (not available to order, see items 1 thru 3, 5, 7, 9 thru 14, 17, 20 thru 28 & 105 on Figure 11-1 & items on Figure 11-2 for service) COMMON DECAL INSTALLATION, (AUS), (not available to order, see items 1 thru 28 on Figure 11-1 & items on Figure 11-2 for service) LIFT DECAL TIE DOWN DECAL ETHER START WARNING DECAL, (ISO) ETHER START WARNING DECAL, (ANSI) PARK BRAKE DECAL, (ISO) BATTERY WARNING DECAL, (ISO) BATTERY WARNING DECAL, (ANSI) DO NOT JUMP DECAL, (ISO & AUS) DO NOT JUMP DECAL, (ANSI) ELECTROCUTION HAZARD DECAL, (ISO & AUS) MOVING PARTS DECAL, (ISO & AUS) ROTATING PART WARNING DECAL, (ANSI) READ MANUAL DECAL, (ISO & AUS) READ MANUAL DECAL, (ANSI) TIP OVER WARNING DECAL, (ISO & AUS) TIP OVER WARNING DECAL, (ANSI) VEHICLE ROLL AWAY DECAL, (ISO & AUS) VEHICLE ROLL AWAY DECAL, (ANSI) PINCH POINT DECAL, (ISO & AUS) PINCH POINT DECAL, (ANSI) RUN-OVER HAZARD DECAL, (ISO & AUS) RUN-OVER HAZARD DECAL, (ANSI) REFLECTOR, (ISO & AUS) REFLECTOR, (ISO & AUS) HYDRAULIC OIL FILL DECAL READ OPERATORS MANUAL DECAL, (ISO & AUS) EMERGENCY EXIT DECAL OIL LEVEL DECAL CRUSH HAZARD WARNING DECAL, (ISO & AUS) CRUSH HAZARD WARNING DECAL, (ANSI) NO RIDERS DECAL, (ISO & AUS) NO RIDERS DECAL, (ANSI) FUSE COVER DECAL LUBE CHART JOYSTICK DECAL HOT FLUID WARNING DECAL, (ISO) HOT FLUID WARNING DECAL, (ANSI) MAINTENANCE CHART DECAL, (ISO & AUS) MAINTENANCE CHART DECAL, (ANSI) CONTACTING POWER LINES WARNING DECAL, (ANSI)

201

1001139654

1

ULTRA LOW SULFUR FUEL DECAL, (ISO), (if equipped for ULS)

1 2 3 4 5 7 8 9 10 11 12 13 14 15 16 17 18 20 21 22 23 24 25 26 27 28

11-4

G5-18A, 2505H, 25.5

B

C

31200725

DECALS

Figure 11-1 Cab & Frame Decals (Continued) Item

Part Number

Qty.

301 305

1001125387 1001143852 8005671

1 1 2

1001148095

Ref

1001148091

Ref

1001148098

Ref

1001151992

Ref

1001151993

Ref

407 408 409 410 413 414

1705087 1705084 NSS NSS 1001131271 1001151783 1001151782 8466306 1001153293 1001153294 1001153295 1001153298 1001153299

1 1 4 1 1 2 1 1 1 1 1 1 1

501

1001102000

1

1001151994

1

1001150183

1

1001126677

1

1001151996

1

1001151997

1

1001152000

1

1001152001

1

1001152002

1

1001152003

1

1001117326

1

401 402 403 404 406

31200725

Description

Rev.

ULTRA LOW SULFUR FUEL DECAL, (ANSI), (if equipped for ULS) EXPORT DECAL, (ISO), (if equipped for LS) CYLINDER LOCK WARNING DECAL DECAL INSTALLATION, (2505H - CE), (not available to order, see items 401 thru 406 on Figure 11-1 & items on Figure 11-2 for service) DECAL INSTALLATION, (G5-18A), (not available to order, see items 402 thru 406 on Figure 11-1 & items on Figure 11-2 for service) DECAL INSTALLATION, (2505H - AUS), (not available to order, see items 401 thru 403, 406 & 407 on Figure 11-1 & items on Figure 11-2 for service) SDF DECAL INSTALLATION, (25.5 - CE), (not available to order, see items 401 thru 404 & 408 thru 414 on Figure 11-1 & items on Figure 11-2 for service) SDF DECAL INSTALLATION, (25.5 - AUS), (not available to order, see items 401 thru 403, 407 & 408 thru 413 on Figure 11-1 & items on Figure 11-2 for service) SOUND POWER DECAL, (2505H - CE) SOUND POWER DECAL, (2505H - AUS), (25.5 - CE & AUS) AMTAK FASTENER S/N PLATE PATENT TELEHANDLERS DECAL JLG DECAL, 2505H JLG DECAL, G5-18A TILT ANGLE GAUGE DEUTZ-FAHR HOOD DECAL AGROVECTOR LOGO DECAL AGROVECTOR DECAL, 25.5 DEUTZ-FAHR CAB LOGO DECAL DEUTZ-FAHR CAB DECAL CAPACITY CHART BOOKLET, ENGLISH UNIT, (ANSI), (G5-18A), (use with hydraulic or manual quick coupler) CAPACITY CHART BOOKLET, ENGLISH UNIT, (ISO), (2505H), (use with hydraulic or manual quick coupler) CAPACITY CHART BOOKLET, ENGLISH UNIT, (ISO), (25.5), (use with hydraulic quick coupler or manual quick coupler) CAPACITY CHART BOOKLET, ENGLISH UNIT, (ANSI), (G5-18A), (use with universal quick coupler) CAPACITY CHART BOOKLET, ENGLISH UNIT, (ISO), (2505H), (use with universal quick coupler) CAPACITY CHART BOOKLET, ENGLISH UNIT, (ISO), (25.5), (use with universal quick coupler) CAPACITY CHART BOOKLET, ENGLISH UNIT, (AUS), (2505H), (use with hydraulic or manual quick coupler) CAPACITY CHART BOOKLET, ENGLISH UNIT, (AUS), (25.5), (use with hydraulic or manual quick coupler) CAPACITY CHART BOOKLET, ENGLISH UNIT, (AUS), (2505H), (use with universal quick coupler) CAPACITY CHART BOOKLET, ENGLISH UNIT, (AUS), (25.5), (use with universal quick coupler) CAPACITY CHART BOOKLET, METRIC UNIT, (ANSI), (G5-18A), (use with hydraulic or manual quick coupler)

G5-18A, 2505H, 25.5

B C B A B

B A B A A A A A A A A

11-5

DECALS

Figure 11-1 Cab & Frame Decals (Continued) Item

Part Number

Qty.

1001126685

1

CAPACITY CHART BOOKLET, METRIC UNIT, (ANSI), (G5-18A), (use with universal quick coupler)

A

1001144379

1

A

601 602

2080057 1001138051

4 1

HOMOLOGATION PLATE INSTALLATION, (2505H, 25.5 - Germany), (includes items 701 & 702) FASTENER HOMOLOGATION IDENTIFICATION PLATE

701 702

1001081158 2603207

3 3

SPEED DECAL, 30KPH, (ISO), (2505H, 25.5 - Germany), (if equipped) SPEED DECAL, 20KPH, (ISO), (2505H, 25.5 - Germany), (if equipped)

11-6

Description

G5-18A, 2505H, 25.5

Rev.

31200725

DECALS

Figure 11-1 Cab & Frame Decals (Continued) Item

31200725

Part Number

Qty.

Description

G5-18A, 2505H, 25.5

Rev.

11-7

DECALS

Figure 11-2 Boom Decals

405

15 A

358 316

A

B

A

405

15

412

411

6 104

13

220

PY8720

VIEW A-A

11-8

G5-18A, 2505H, 25.5

31200725

DECALS

Figure 11-2 Boom Decals Item

Part Number

Qty.

Description

Rev.

1001147650

Ref

C

1001145850

Ref

1001147779

Ref

15 104 220

1706282 1706292 1706302 3700016 1706298 8006038

1 1 1 2 1 1

COMMON DECAL INSTALLATION, (ISO), (not available to order, see items 6 thru 15 on Figure 11-2 & items on Figure 11-1 for service) COMMON DECAL INSTALLATION, (ANSI), (not available to order, see items 13 & 104 on Figure 11-2 & items on Figure 11-1 for service) COMMON DECAL INSTALLATION, (AUS), (not available to order, see items 13, 15 & 220 on Figure 11-2 & items on Figure 11-1 for service) CARRY PERSONNEL DECAL, (ISO) PINCH POINT DECAL, (ISO & AUS) PINCH POINT DECAL, (ANSI) REFLECTOR, (ISO & AUS) ATTACHMENT FALLING OFF WARNING DECAL, (ANSI) NO RIDERS WARNING DECAL, (AUS)

316 358

4105262 1001099783

1 1

BOOM ANGLE INDICATOR DECAL BOOM EXTEND DECAL

1001148095

Ref

1001148091

Ref

1001148098

Ref

1001151992

Ref

1001151993

Ref

1001151781 1001153296 1001153297

2 1 1

6 13

405 411 412

31200725

DECAL INSTALLATION, (2505H - CE), (not available to order, see items 405 on Figure 11-2 & items on Figure 11-1 for service) DECAL INSTALLATION, (G5-18A), (not available to order, see items 405 on Figure 11-2 & items on Figure 11-1 for service) DECAL INSTALLATION, (2505H - AUS), (not available to order, see items 405 on Figure 11-2 & items on Figure 11-1 for service) SDF DECAL INSTALLATION, (25.5 - CE), (not available to order, see items 411 & 412 on Figure 11-2 & items on Figure 11-1 for service) SDF DECAL INSTALLATION, (25.5 - AUS), (not available to order, see items 411 & 412 on Figure 11-2 &items on Figure 11-1 for service) JLG LOGO DECAL DEUTZ-FAHR DECAL, RH BOOM DEUTZ-FAHR DECAL, LH BOOM

G5-18A, 2505H, 25.5

B C

B C B A B

11-9

DECALS

This Page Intentionally Left Blank

11-10

G5-18A, 2505H, 25.5

31200725

SECTION 12 RECOMMENDED SPARE PARTS RECOMMENDED SPARE PARTS The following list will service fleets of machines (built to current production per date on the front cover) with repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.

Part Number

Description

Qty./Machine

1001080209 1001080299 1001080209 7082362 7126182 7300518 1001096584 1001096585 7300032 7300034 1001080391

Boom Boom Hose, Twin Line, (Tilt), (Mechanical Quick Coupler), (see Figure 8-8) Boom Hose, Twin Line, (Aux), (Hydraulic Quick Coupler), (see Figure 8-9) Boom Hose, Twin Line, (Aux), (see Figure 8-9) Spacer, 0.134, (see Section 2) Spacer, 0.0747, (see Section 2) Spacer, 0.0747, (see Section 2) Shim, 0.0359, (see Section 2) Shim, 0.0359, (see Section 2) Wear Pad, 15.88, (see Section 2) Wear Pad, 15.9, (see Section 2) Wear Pad Spacer, 1.00, (see Section 2)

1001080707 1001141459 1001148423 1001136834 70024190 70024191 1001144359 1001161228 1001161229 1001161230

Engine Fuel Cap Assy, (see Figure 1-1) Hydraulic Oil Filter Element, (see Figure 4-2) Fan, (see Figure 4-3) Deaeration Tank Cap, (see Figure 4-3) Air Filter Primary Element, (see Figure 4-4) Air Filter Secondary Element, (see Figure 4-4) Belt, Air Conditioning, (see Figure 6-10) Filter Kit, 500 Hour, (if equipped for ULS), (see Figure 4-1) Filter Kit, 500 Hour, (if equipped for LS), (see Figure 4-1) Filter Kit, 1000 Hour, (if equipped for ULS), (if equipped for LS), (see Figure 4-1)

1 1 1 1 1 1 1 1 1 1

Drive Train Breather, (see Figure 5-4) Plug, Front/Rear Hub, (see Figure 5-4) Plug, Front/Rear Hub Magnetic, (see Figure 5-4) Plug, Rear Hub, (see Figure 5-5)

3 1 1 4

Hydraulic Hydraulic Tank Cover Gasket, (see Figure 1-2) Hydraulic Cap Assy, (see Figure 1-1) Boom Joystick, (see Figure 7-4) Boom Joystick Handle Assy, (see Figure 7-4) Seal Kit, Comp. Cylinder, (see Figure 9-4) Seal Kit, Extend/Retract Cylinder, (see Figure 9-2) Seal Kit, Tilt Cylinder, (see Figure 9-3) Seal Kit, Lift Cylinder, (see Figure 9-1) Seal Kit, Fork Locking Cylinder, (see Figure 9-5) Seal Kit, Side Tilt Carriage Cylinder & Grapple Bucket Cylinder, (see Figure 9-6) Seal Kit, Park Brake Lever, (see Figure 9-14) Seal Kit, Brake Valve Master Cylinder, (see Figure 9-14) Seal Kit, Steer Select Valve, (see Figure 9-13) Bushings, Tilt/Lift Cylinder, (see Figure 9-3) Bushings, Extend/Retract Cylinder, (see Figure 9-2)

1 1 1 1 1 1 1 1 1 1 1 1 2 4 4

91474512 91514087 70021177 80204117

1001080092 1001145882 1001080256 70020769 70020389 70020401 70020389 70020377 70021276 70021452 70020922 70020919 70020867 70020370 70020399

31200725

G5-18A, 2505H, 25.5

1 1 1 2 2 6 AR AR 8 4 2

12-1

RECOMMENDED SPARE PARTS The following list will service fleets of machines (built to current production per date on the front cover) with repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.

Part Number

Description

Qty./Machine

70020390

Bushings, Comp Cylinder, (see Figure 9-4)

4

0400075 91143357 1001101808 1001099810

Electrical 12V Battery, (see Figure 10-2) Horn, (see Figure 10-2) Back Up Alarm, (2505H), (see Figure 10-2) Back Up Alarm, (G5-18A), (see Figure 10-2)

1 1 1 1

8342813 1001102157 31200743 31200751 31200926 31200725 31200936

Misc.

Exterior Door Key Padlock Operation & Safety Manual, (G5-18A & 2505H) Operation & Safety Manual, (25.5) Service Manual Parts Manual Engine Parts Manual

1 1 1 1 1 1 1

12-2

G5-18A, 2505H, 25.5

31200725

SECTION 13 PART NUMBER INDEX PART NUMBER INDEX Part Number

Page

0100011 2-3, 2-7, 6-19, 6-23, 7-5, 8-27, 8-29 0100071 ........................... 1-4 0100090 ................1-10, 4-11 0100093 ........................... 1-3 01043892 ....................... 6-23 0240143 ........................... 3-5 0275492 ........................... 6-4 0275494 ........................... 2-3 0275505 ......................... 5-25 0275778 ........................... 1-4 0275779 ........................... 1-4 0313279 ....................... 10-17 0388450 ....................... 10-17 0400075 ......................... 10-6 0630455 ......................... 10-6 0630464 ......................... 6-15 0630468 ........................... 6-5 0641403 ........................... 1-3 0641404 ......................... 10-6 0641406 1-10, 4-7, 6-13, 7-3, 7-5, 10-6, 10-7, 10-9 0641408 . 7-3, 7-5, 8-29, 10-6 0641410 .......6-5, 10-3, 10-17 0641415 ......................... 10-6 0641505 ........................... 1-9 0641506 ........................... 1-3 0641508 ........................... 7-3 0641509 ........................... 1-9 0641512 ................8-25, 8-27 06415141-3, 8-13, 8-23, 10-17 06415161-9, 4-21, 8-23, 8-25, 8-27 0641522 ..................8-3, 9-19 0641605 ........................... 1-9 0641607 ................1-13, 8-23 0641608 .............1-9, 2-9, 7-7 0641611 ......................... 10-6 0641612 ........................... 1-9 0641614 ......................... 8-27 0641624 ........................... 1-3 0641628 ........................... 9-7 0641634 ........................... 8-7 0641810 ...........9-3, 9-5, 9-11 0641836 ........................... 1-3 0641852 ........................... 1-3 0641856 ........................... 1-3 0642014 ........................... 4-4 0642032 ....................3-3, 3-5 0642216 ......................... 2-11 0681414 ........................... 7-3 0681506 ......................... 4-11 0681508 ......................... 4-15 0681516 ........................... 1-9 0681518 ........................... 1-9 0681606 ....................4-7, 8-7 0681608 .......4-11, 4-17, 4-21 0681610 ..................4-7, 4-17

31200725

Part Number

Page

0681614 ......................... 6-27 0681832 .................. 2-9, 2-11 0681836 ......................... 9-11 0681844 ............. 2-3, 9-3, 9-5 0682034 ........................... 4-4 0682220 ........................... 1-4 0682228 ........................... 6-4 0682230 ........................... 6-5 0682264 ........................... 5-3 0682440 ........................... 6-4 0700510 ................ 8-19, 8-21 0700610 ........................... 6-4 0700615 ........................... 2-3 0700815 ......................... 6-25 0700817 ......................... 6-25 0700827 .................... 3-3, 3-5 0701014 ........................... 2-7 0701015 ........................... 2-3 0701018 ........................... 2-7 0701027 ......................... 2-11 0721005 ......................... 10-3 0721008 ......................... 10-9 0760508 ........................... 4-4 0760605 ........................... 2-9 0760607 ........................... 2-3 0760608 .................. 2-3, 6-25 0760806 .................. 1-4, 1-15 0760808 4-4, 4-13, 6-25, 10-3 0760810 ................ 3-19, 4-11 0760828 ......................... 4-19 0761010 .. 2-7, 4-4, 4-10, 6-27 0761012 ......................... 4-10 0761014 ......................... 4-10 0761015 ........................... 2-3 0761210 ................ 6-25, 10-3 0761214 ........................... 8-3 0761216 .................... 3-5, 5-5 0761612 ......................... 3-13 0771619 ......................... 1-15 0791004 ......................... 10-6 0791404 ........................... 1-9 0791607 ........................... 1-9 0801601B ........................ 2-3 0811408 ......................... 4-10 0811510 ......................... 4-13 0903083 ......................... 1-15 0903366 ........................... 3-5 1001001240 .......... 2-11, 8-29 1001001241 .......... 2-11, 8-29 1001001422 ..................... 1-3 1001001556 .......... 8-23, 8-27 1001001557 .......... 2-11, 8-29 1001002778 ................. 10-17 1001002779 ................. 10-17 1001003064 ................... 3-19 1001003299 ................... 2-11 1001003680 ................... 4-10 1001007527 ................... 3-13 1001007529 ................... 3-13

Part Number

Page

1001007537 ................... 3-13 1001007539 ................... 3-13 1001008436 ..................... 1-4 1001008475 ..................... 1-4 1001008479 ................... 2-11 1001008605 ................... 3-19 1001008666 ................... 3-19 1001008742 ................... 6-19 1001008926 ................... 10-6 1001008979 ................... 2-11 1001009062 ..................... 1-4 1001009092 ................... 10-7 1001009094 ................... 2-11 1001009126 ................... 6-10 1001009163 ................... 4-10 1001010838 ..................... 1-4 1001055652 ................... 2-11 1001061633 ................... 2-11 1001061659 ................... 2-11 1001061660 ................... 2-11 1001061662 ................... 2-11 1001061891 ................... 2-11 1001061892 ................... 2-11 1001061893 ................... 2-11 1001062117 ................... 2-11 1001080050 ..................... 2-7 1001080086 ..................... 1-3 1001080091K ................. 1-10 1001080092 ................... 1-10 1001080116 ..................... 9-7 1001080117 ..................... 9-7 1001080124 ..................... 2-3 1001080143 ..................... 8-4 1001080152 ..................... 9-9 1001080154 ................... 9-11 1001080155 ..............9-3, 9-5 1001080171 ..................... 1-3 1001080176 ................... 9-19 1001080203 ................... 8-23 1001080204 ................... 8-23 1001080205 ................... 8-25 1001080206 ................... 8-25 1001080207 ................... 8-27 1001080208 ................... 8-27 1001080209 ..........8-25, 8-27 1001080212 ................... 5-25 1001080216 ................... 5-25 1001080229 ..................... 5-3 1001080237 ................... 8-27 1001080240 ................... 8-29 1001080241 ..................... 1-4 1001080243 ................... 8-11 1001080247 ................... 8-11 1001080248 ................... 8-11 1001080249 ................... 8-11 1001080250 ................... 8-11 1001080251 ................... 8-13 1001080253 ..................... 2-3 1001080254 ..................... 2-3

G5-18A, 2505H, 25.5

Part Number

Page

1001080256 ..................... 7-9 1001080262 ................... 9-33 1001080265 ................... 8-15 1001080266 ................... 8-15 1001080279 ................... 8-19 1001080293 ................... 8-23 1001080294 ................... 8-27 1001080299 ................... 8-27 1001080301 ................... 8-27 1001080308 ................... 8-27 1001080309 ................... 8-23 1001080312 ................... 9-11 1001080313 .............. 9-3, 9-5 1001080314 ..................... 2-3 1001080333 ..................... 2-9 1001080334 ................... 9-13 1001080359 ................... 9-33 1001080361 ................. 10-25 1001080364 ................. 10-11 1001080365 ................. 10-11 1001080366 ................. 10-11 1001080367 ................. 10-11 1001080368 ................. 10-11 1001080369 ................. 10-11 1001080370 ................. 10-11 1001080371 ................. 10-11 1001080372 ................. 10-11 1001080373 ................. 10-11 1001080374 ................. 10-11 1001080375 ................. 10-11 1001080376 ................. 10-11 1001080377 ................. 10-11 1001080378 ................. 10-11 1001080379 .......... 6-13, 10-9 1001080380 ..................... 7-7 1001080381 ................. 10-17 1001080382 ............ 6-5, 6-19 1001080383 ................... 6-19 1001080391 ..................... 2-7 1001080394 .......... 8-25, 8-27 1001080397 ................. 10-49 1001080409 ................... 10-6 1001080410 ................... 10-6 1001080418 ................... 10-9 1001080424 ................... 10-6 1001080437 ................... 8-25 1001080438 ................... 8-25 1001080462 ..................... 7-7 1001080463 ..................... 7-7 1001080494 ................. 10-11 1001080499 ................... 6-19 1001080557 ................... 6-22 1001080565 ..................... 2-9 1001080571 ..................... 1-3 1001080573 ..................... 1-3 1001080582 ..................... 8-7 1001080585 ..................... 8-7 1001080586 ..................... 8-7 1001080602 ..................... 8-3

13-1

PART NUMBER INDEX Part Number

Page

1001080612 ................... 6-13 1001080619 ................... 10-6 1001080644 ................... 1-10 1001080655 ................... 10-6 1001080656 ................. 10-45 1001080669 ................. 10-14 1001080686 ................... 1-15 1001080707 ..................... 1-3 1001080763 ................. 10-38 1001080789 ................... 6-27 1001080796 ................... 6-10 1001080797 ................... 6-10 1001080798 ............ 6-7, 6-10 1001080801 ................... 6-10 1001080811 ................... 6-22 1001080821 ................... 6-10 1001080822 ..................... 6-4 1001080823 ................... 6-19 1001080824 ..................... 6-5 1001080826 ..................... 7-7 1001080844 ................... 10-9 1001080847 ..................... 6-4 1001080848 ................... 6-13 1001080851 ................... 6-23 1001080852 ................... 6-22 1001080859 ..................... 6-5 1001080860 ..................... 6-5 1001080861 ..................... 1-4 1001080862 ................... 6-23 1001080863 ................... 6-23 1001080866 ................... 6-15 1001080867 ................... 6-11 1001080867JO .............. 6-11 1001080872 ..................... 6-5 1001080876 ................... 6-22 1001080877 ................... 6-19 1001080891 ................... 5-25 1001080900 ..................... 7-7 1001080913 ................. 10-17 1001080918 ................. 10-17 1001080926 ................... 6-10 1001080930 ................... 6-22 1001080931 ................... 6-23 1001080932 ............ 6-5, 6-19 1001080933 ..................... 6-5 1001080944 .............. 1-3, 4-7 1001080945 ................... 6-15 1001080947 ................... 6-15 1001080951 ................... 6-15 1001080952 ................... 6-15 1001080953 ............ 6-4, 6-15 1001080954 ................... 6-15 1001080955 ................... 6-15 1001080956 ................... 10-9 1001080957 ................... 6-15 1001080959 ................... 10-9 1001080960 ................... 6-15 1001080969 ................... 6-13 1001080970 ................... 6-13

13-2

Part Number

Page

1001080974....................6-22 1001080975....................6-22 1001080976....................6-22 1001080977....................6-22 1001080978..................10-11 1001080983.......... 6-13, 10-9 1001080985....................6-19 1001080986.......... 6-13, 10-9 1001080987.......... 6-13, 10-9 1001080988.......... 6-13, 10-9 1001080992......................6-4 1001081000....................1-10 1001081023....................6-22 1001081031....................6-22 1001081044....................6-22 1001081045....................6-22 1001081046....................6-22 1001081047....................6-22 1001081048....................6-22 1001081049. 6-13, 6-22, 10-9 1001081050.......... 6-13, 6-22 1001081069....................6-22 1001081071......................5-3 1001081072....................6-22 1001081073....................6-22 1001081086......................5-5 1001081093....................6-13 1001081100....................5-25 1001081105......................1-4 1001081106......................1-4 1001081107......................1-4 1001081120....................10-6 1001081123....................10-6 1001081151......................7-3 1001081152......................7-3 1001081153......................7-3 1001081158....................11-6 1001081161....................6-15 1001081163....................6-15 1001081185......................1-3 1001081187....................6-15 1001081222....................5-27 1001081223......................7-7 1001081234......................6-5 1001081235....................6-10 1001081236....................6-10 1001081239....................6-11 1001081241....................6-10 1001081242....................6-10 1001081243....................6-10 1001081244....................6-10 1001081246....................6-10 1001081247....................6-10 1001081248....................6-10 1001081249....................6-10 1001081250....................6-10 1001081266....................6-10 1001081268....................6-10 1001081280....................6-10

Part Number

Page

1001081281 ................... 6-10 1001081282 ................... 6-10 1001081283 ................... 6-10 1001081284 ................... 6-10 1001081285 ................... 6-10 1001081286 ..................... 6-5 1001081287 ..................... 6-5 1001081289 ................... 6-10 1001081296 ..................... 6-5 1001081298 ..................... 6-5 1001081299K................... 1-9 1001081306 ................... 6-19 1001081307 ................... 6-19 1001081308 ................... 6-19 1001081309 ................... 6-19 1001081310 ................... 6-19 1001081311 ................... 6-19 1001081314 ................... 6-11 1001081322 ................. 10-17 1001081328 ................... 1-10 1001081331 ................... 6-23 1001081332 ................... 6-23 1001081333 ....5-5, 5-17, 8-4, 8-8, 8-11 1001081334 ................... 8-13 1001081347 ................... 8-25 1001081348 ................... 8-25 1001081357 ................... 1-15 1001081358 ................... 1-15 1001081363 ..................... 1-3 1001081364 ..................... 1-3 1001081375 ................... 6-23 1001081376 ................... 6-23 1001081394 ................... 1-13 1001081398 ................. 10-17 1001081413 .......... 8-19, 8-21 1001081420 ................... 1-13 1001081421 ................... 1-13 1001081422 ................... 1-13 1001081425 ................... 1-13 1001081426 ................... 8-21 1001090103 ................... 8-27 1001090344 ..................... 1-9 1001091573 ................. 10-14 1001092585 ................... 10-6 1001092877 ................... 11-4 1001092878 ................... 11-4 1001093171 ................... 3-22 1001095650 ...2-3, 5-25, 10-3 1001096584 ..................... 2-7 1001096585 ..................... 2-7 1001096730 ..................... 2-9 1001097159 ................... 1-10 1001097160 ............ 1-9, 4-21 1001097252 ..................... 2-9 1001097255 ..................... 2-9 1001097283 ..................... 3-3 1001097319 ..................... 6-5 1001097628 ..................... 2-9

G5-18A, 2505H, 25.5

Part Number

Page

1001097684................... 1-13 1001097728............ 2-9, 2-11 1001097729............ 2-9, 2-11 1001098069..................... 8-3 1001098153................... 9-33 1001098171..................... 2-9 1001098235................. 10-55 1001098472..................... 2-9 1001099425................... 3-25 1001099457................... 3-13 1001099458................... 3-13 1001099613..................... 3-7 1001099614................... 3-19 1001099615................... 3-19 1001099783................... 11-9 1001099810................... 10-7 1001099831................... 3-15 1001099887..................... 1-4 1001100053........ 6-13, 10-53 1001100107................... 11-4 1001100781................. 10-17 1001100916................... 8-27 1001100965................. 10-17 1001100966............ 6-4, 10-9 1001101039................... 8-29 1001101040................... 8-29 1001101041............ 2-9, 8-29 1001101042............ 2-9, 8-29 1001101071................... 11-4 1001101185................... 2-11 1001101235................... 8-29 1001101451................... 4-13 1001101533................. 10-17 1001101534................. 10-17 1001101808................... 10-7 1001101977................... 3-17 1001101978................... 3-19 1001101979................... 3-19 1001101981..................... 3-5 1001102000................... 11-5 1001102333................... 3-25 1001102427..................... 7-3 1001102428..................... 7-3 1001102433..................... 7-3 1001102434..................... 7-3 1001102435..................... 7-3 1001102438..................... 7-3 1001102439..................... 7-3 1001102440..................... 7-3 1001102441..................... 7-3 1001102456..................... 7-3 1001103012................. 10-37 1001103139................. 10-14 1001103509................... 6-11 1001103533................... 3-17 1001103564...... 10-43, 10-45 1001104008..................... 3-9 1001104022................... 3-11 1001104477................... 9-27

31200725

PART NUMBER INDEX Part Number

Page

1001104519 ..... 10-20, 10-43, 10-47, 10-55 1001104654 ................. 10-11 1001104784 ..................... 1-4 1001104944 ................... 2-11 1001104966 ................... 2-11 1001105474 ................... 3-19 1001105475 ................... 3-19 1001105476 ................... 3-19 1001105990 ............ 5-5, 5-17 1001106622 ................... 8-13 1001107854 ..... 10-25, 10-27, 10-37, 10-39, 10-51 1001107997 ................... 6-10 1001108078 ................... 6-15 1001108079 ..................... 7-7 1001108082 ................... 5-25 1001108092 ................... 5-25 1001108115 ..................... 6-5 1001108127 ................. 10-14 1001108129 ................. 10-14 1001108137 ................... 6-19 1001108152 ................... 6-15 1001108155 ................... 6-15 1001108161 ............ 6-10, 7-7 1001108194 .......... 6-13, 10-9 1001108196 .......... 6-13, 6-23 1001108242 ..................... 6-5 1001108547 ................... 6-10 1001108548 .......... 1-13, 6-10 1001108549 .......... 1-13, 6-10 1001108552 ................... 6-10 1001109113 ................... 3-13 1001109365 ............ 6-7, 6-10 1001109417 ................... 6-10 1001109478 ................... 6-10 1001109565 ................. 10-14 1001109566 ................. 10-43 1001109663 .......... 8-19, 8-21 1001109664 .......... 8-19, 8-21 1001110067 ................... 6-10 1001110269 ................... 10-9 1001110377 ................. 10-57 1001110723 ................. 10-47 1001110849 ................... 1-15 1001111156 ................. 10-43 1001111341 ................. 10-14 1001112058 ................... 6-15 1001112612 ................. 10-26 1001112697 ................... 10-6 1001112793 ..................... 3-5 1001113154 ................. 10-14 1001113155 ................. 10-14 1001113277 ................... 6-22 1001113279 ................... 6-22 1001114213 ................... 8-11 1001114675 ..................... 6-4 1001114867 .......... 6-13, 10-9

31200725

Part Number

Page

1001115871 ................... 5-27 1001116128 ................... 10-7 1001116698 ................. 10-37 1001116701 ................. 10-57 1001116705 ................. 10-41 1001116706 ................. 10-20 1001116710 ...... 10-38, 10-41 1001116711 ................. 10-38 1001116712 ................. 10-38 1001116723 ................. 10-39 1001116725 ................. 10-25 1001116726 ................. 10-25 1001116727 ................. 10-25 1001116729 ................. 10-32 1001116733 ..... 10-20, 10-25, 10-27, 10-32 1001116734 ................. 10-20 1001116735 ................. 10-38 1001116736 ................. 10-39 1001116747 ................. 10-27 1001116774 ...... 10-27, 10-31 1001116808 ...... 10-27, 10-31 1001116812 ..... 10-26, 10-31, 10-38 1001116813 ................. 10-41 1001116815 ................. 10-37 1001116920 ................. 10-37 1001116921 ................. 10-25 1001116948 ................. 10-26 1001116950 ...... 10-25, 10-26 1001116952 ................. 10-25 1001116953 ................. 10-25 1001116966 ................. 10-26 1001116967 ................. 10-20 1001116977 ................. 10-26 1001116982 ................. 10-41 1001116983 ................. 10-20 1001116984 ................. 10-41 1001116985 ................. 10-41 1001116990 ................. 10-20 1001116996 ................. 10-31 1001117002 ................. 10-41 1001117011 ................. 10-57 1001117022 ................. 10-20 1001117026 ................. 10-32 1001117059 ................. 10-39 1001117064 ................. 10-37 1001117079 ................. 10-39 1001117080 ................. 10-39 1001117081 ..... 10-37, 10-38, 10-39, 10-55 1001117082 ................. 10-38 1001117106 ..... 10-20, 10-25, 10-37 1001117119 ...... 10-37, 10-38 1001117125 ................. 10-20 1001117133 ................. 10-32 1001117158 ................... 6-13 1001117326 ................... 11-5

Part Number

Page

1001117498 ................... 2-11 1001117945 ................... 3-13 1001118379 ................. 10-41 1001118380 ................. 10-21 1001118381 ................. 10-26 1001118385 .....10-26, 10-32, 10-37, 10-38, 10-39, 10-41 1001118387 ................. 10-41 1001118391 ......10-21, 10-26 1001118392 ................. 10-31 1001119032 ......10-39, 10-57 1001119721 ..................... 8-3 1001119727 ................... 4-17 1001121021 ................... 10-7 1001121514 ................... 4-10 1001121726 ................. 10-27 1001121953 ................... 10-7 1001121960 ................. 10-32 1001121961 ................. 10-37 1001122219 ................... 1-10 1001122280 ................... 10-6 1001122286 ................... 4-10 1001122287 ................... 10-7 1001122290 ................... 10-7 1001125387 ................... 11-5 1001125465 ................... 10-7 1001125774 ................... 6-23 1001125775 ................... 6-22 1001126008 .....10-27, 10-31, 10-32 1001126227 ................... 6-22 1001126234 ................... 6-23 1001126253 ................... 6-22 1001126257 ................... 6-22 1001126351 ................. 10-21 1001126352 ................. 10-21 1001126353 ................. 10-21 1001126356 ................. 10-21 1001126362 ................. 10-20 1001126363 ................. 10-20 1001126364 ................. 10-20 1001126365 ................. 10-20 1001126384 ................. 10-21 1001126677 ................... 11-5 1001126685 ................... 11-6 1001126841 ................... 6-25 1001127066 ................. 10-37 1001127397 ................... 10-9 1001127546 ................... 10-9 1001127589 ................... 10-6 1001127967 ................... 4-10 1001128006 ................... 5-27 1001128007 ................... 5-27 1001128128 .....10-25, 10-27, 10-32, 10-37 1001128144 ................... 4-10 1001128478 ................... 4-10 1001129370 ................... 10-7

G5-18A, 2505H, 25.5

Part Number

Page

1001129425 ................... 10-7 1001129801 ................. 10-51 1001129887 ................... 8-17 1001129888 ................... 8-17 1001129889 .......... 8-15, 8-17 1001129891 .......... 8-15, 8-17 1001129893 .......... 8-15, 8-17 1001129894 .......... 8-15, 8-17 1001129895 .......... 8-15, 8-17 1001129898 ................... 8-17 1001129900 ..................... 8-7 1001129925 ................... 8-31 1001129926 ................... 8-31 1001130178 ................... 9-31 1001130220 ................... 1-10 1001130289K................... 1-3 1001130291 ..................... 1-3 1001130338 ..................... 2-3 1001130475 ................... 10-7 1001130900 ................. 10-20 1001131271 ................... 11-5 1001131818 ................... 6-27 1001131864 ................... 10-7 1001132161 ..................... 9-5 1001132178 ................... 4-10 1001132205 ................... 4-10 1001132207 ..................... 9-5 1001132208 ..................... 9-5 1001132209 ..................... 9-5 1001132210 ..................... 9-5 1001132342 ................... 9-31 1001132411 ................... 8-21 1001132412 ................... 8-21 1001132453 ..................... 2-3 1001132795 ................... 8-17 1001133633 ................... 4-13 1001133634 ................... 4-13 1001133714 ................. 10-20 1001133715 ................. 10-20 1001133821 ................. 10-17 1001133822 ..................... 1-3 1001133956 ................. 10-21 1001133957 ................. 10-21 1001135650 ................. 10-20 1001135651 ................. 10-20 1001135759 ................... 8-29 1001135799 ................... 8-27 1001135801 ................... 8-29 1001135803 ................... 8-29 1001135805 ................... 8-29 1001135807 ................... 8-29 1001135845 ................... 10-6 1001135846 ................... 10-6 1001136095 ..................... 4-4 1001136834 ................... 4-10 1001136975 ..... 4-4, 4-7, 4-21 1001137099 ..................... 1-4 1001137138 ..................... 1-4 1001137271 ..................... 1-3

13-3

PART NUMBER INDEX Part Number

Page

1001137454 ................... 6-22 1001137534 ................... 10-6 1001137578 ................. 10-20 1001137657 .......... 6-13, 10-9 1001137688 ................... 6-19 1001137985 .......... 6-13, 10-9 1001137997 ..................... 6-5 1001137998 ..................... 6-5 1001138001 ................... 6-23 1001138003 ..................... 7-5 1001138051 ................... 11-6 1001138110 ................. 10-20 1001138111 ................. 10-20 1001138113 ................. 10-20 1001138262 ................... 6-25 1001138263K................. 6-25 1001138264 ................... 6-25 1001138265 ................... 6-25 1001138266 ................... 6-25 1001138267 ................... 6-25 1001138269 ................... 6-25 1001138310 ................... 6-22 1001138310SD .............. 6-22 1001138311 ................... 6-25 1001138345 ................... 6-25 1001138396 ..................... 6-4 1001138462 ..................... 6-4 1001138463 ..................... 6-4 1001138464 ..................... 6-4 1001138465 ..................... 6-4 1001138466 ..................... 6-4 1001138478 ................... 6-10 1001138584 ..................... 6-7 1001138703 ..................... 6-5 1001138821 ..................... 5-5 1001138822 ................... 5-17 1001138823 ................... 9-21 1001138824 ..................... 5-3 1001138827 ................... 4-10 1001138877 ................... 4-10 1001138887 ................... 9-23 1001138888 ................... 4-10 1001139011 .......... 6-13, 6-22 1001139042 ..................... 2-3 1001139043 ..................... 2-3 1001139155 ................... 4-13 1001139177 ..................... 2-3 1001139578 ................... 11-4 1001139580 ..................... 6-4 1001139581 ..................... 6-4 1001139583 ..................... 7-7 1001139654 ................... 11-4 1001139668 ..................... 4-4 1001139670 ................... 4-11 1001139671 ................... 4-11 1001139681 ................... 4-15 1001139682 ................... 4-17 1001139683 ................... 10-3 1001139684 .......... 4-19, 6-27

13-4

Part Number

Page

1001139686....................4-13 1001139688....................6-27 1001139691......................4-4 1001139801....................6-22 1001139801SD...............6-22 1001139803....................6-25 1001139937..................10-11 1001139938..................10-11 1001139942....................11-4 1001139974....................5-27 1001139975....................5-27 1001139997....................9-25 1001140269....................1-10 1001140270....................1-10 1001140312....................10-3 1001140633..................10-37 1001140634..................10-25 1001140635........ 10-6, 10-31 1001140671....................4-17 1001140684....................5-27 1001140686....................5-27 1001140698....................5-27 1001140700....................5-27 1001140701....................5-27 1001140702....................5-27 1001140703....................5-27 1001140704....................5-27 1001141019....................4-17 1001141027......................4-4 1001141049....................5-27 1001141051....................5-27 1001141066....................10-6 1001141213....................1-15 1001141234....................10-6 1001141287....................4-21 1001141310....................4-13 1001141321....................5-27 1001141322....................5-27 1001141323....................5-27 1001141324....................5-27 1001141329....................5-27 1001141459.............. 4-5, 4-7 1001141460......................4-7 1001141461.............. 4-5, 4-7 1001141462......................4-7 1001141534......................1-9 1001141551....................4-15 1001141581....................10-6 1001141591....................4-21 1001141717......................4-4 1001141718......................4-7 1001141779....................4-11 1001141780....................4-11 1001141786....................4-10 1001141787....................4-10 1001141788....................4-10 1001141789....................4-10 1001141791....................4-10 1001141796....................4-10

Part Number

Page

1001141801 ................... 4-10 1001141834 ................... 4-10 1001141881 ................... 4-10 1001141896 ................... 4-10 1001141944 ................... 4-10 1001141975 ..................... 4-7 1001141976 ..................... 4-7 1001142010 ................. 10-41 1001142011 ................... 10-6 1001142055 ................... 6-17 1001142092 ..................... 1-9 1001142095 ..................... 1-9 1001142097 ..................... 1-9 1001142101 ................... 5-27 1001142116 ................... 1-10 1001142116SD .............. 1-10 1001142155 ..................... 8-4 1001142236 ................... 6-25 1001142242 ................... 10-3 1001142259 ................... 4-13 1001142265 ..................... 1-9 1001142266 ..................... 1-9 1001142267 ..................... 1-9 1001142354 ..................... 1-9 1001142393 ..................... 1-9 1001142680 ..................... 1-3 1001142696 ..................... 4-7 1001142859 ................... 4-13 1001142870 ..................... 4-7 1001142938 ................. 10-20 1001142940 ................. 10-20 1001142941 ................. 10-20 1001142970 ..................... 4-7 1001142981 ................. 10-14 1001143041 ................... 4-11 1001143118 ................... 6-15 1001143120 ................... 10-9 1001143142 ..................... 1-9 1001143201 ................... 4-13 1001143216 ................... 4-15 1001143254 .......... 4-19, 6-27 1001143255 .......... 4-19, 6-27 1001143304 .......... 4-15, 4-17 1001143389 ................... 1-10 1001143391 ..................... 1-9 1001143422 ................... 1-10 1001143467 .......... 4-19, 6-27 1001143468 .......... 4-19, 6-27 1001143553 ................... 10-7 1001143558 ................. 10-14 1001143632 ................... 1-10 1001143640 ..................... 4-4 1001143641 ..................... 4-4 1001143642 ..................... 4-4 1001143643 ..................... 4-4 1001143671 ................... 5-27 1001143689 ................... 5-27 1001143707 ................... 5-27 1001143801 ..................... 4-4

G5-18A, 2505H, 25.5

Part Number

Page

1001143815................... 6-27 1001143816................... 6-27 1001143839..................... 4-4 1001143852................... 11-5 1001143876..................... 4-4 1001143879................... 1-10 1001143880................... 1-10 1001143995................... 10-6 1001143997..................... 1-9 1001144104..................... 5-5 1001144105................... 5-17 1001144106..................... 4-7 1001144133..................... 4-7 1001144255.............. 5-5, 8-8 1001144359................... 6-27 1001144364................... 1-10 1001144367................... 4-10 1001144368................... 4-10 1001144369..................... 1-9 1001144373................... 6-27 1001144374................... 4-11 1001144375................... 6-27 1001144377................... 4-11 1001144378................... 6-27 1001144379................... 11-6 1001144474..................... 1-3 1001144692................... 4-11 1001144693................... 4-11 1001144694................... 4-11 1001144695................... 4-11 1001144697..................... 8-3 1001144737..................... 8-7 1001144738..................... 8-3 1001144749..................... 8-3 1001144750..................... 8-3 1001144751..................... 8-7 1001144753..................... 8-7 1001144754..................... 8-7 1001144755..................... 8-3 1001144756... 8-3, 8-15, 8-17 1001144757..................... 8-7 1001144759..................... 8-7 1001144760..................... 8-7 1001144761..................... 8-7 1001144763..................... 8-3 1001144764................... 8-13 1001144990..................... 1-9 1001144991..................... 1-9 1001144993................... 1-10 1001144995................... 1-10 1001145204................. 10-11 1001145223..................... 8-3 1001145224..................... 8-7 1001145225..................... 8-3 1001145710................... 4-11 1001145850.......... 11-4, 11-9 1001145871................... 4-10 1001145882.............. 1-3, 4-5 1001146038................... 11-4

31200725

PART NUMBER INDEX Part Number

Page

1001146297 ................. 10-17 1001146571 ................... 4-21 1001146575 ................... 4-21 1001146830 ..................... 2-3 1001146831 ..................... 2-3 1001146832 ..................... 2-4 1001146887 ..................... 2-4 1001146888 ..................... 2-3 1001147071 ................... 6-27 1001147650 .......... 11-4, 11-9 1001147779 .......... 11-4, 11-9 1001148091 .......... 11-5, 11-9 1001148095 .......... 11-5, 11-9 1001148098 .......... 11-5, 11-9 1001148177 ..................... 1-3 1001148294 ..................... 1-9 1001148423 ................... 4-10 1001148483 ..................... 1-3 1001149135 ..................... 1-9 1001149466 ................... 10-6 1001149482 ..................... 1-9 1001149485 ..................... 1-9 1001149493 ................... 1-10 1001149495 ................... 1-10 1001149810 ..................... 1-9 1001149811 ..................... 1-9 1001149828 ..................... 4-4 1001150183 ................... 11-5 1001150347 ................... 11-4 1001150479 ................... 6-25 1001150508 ................... 6-25 1001150509 ................... 6-25 1001150596 ................... 6-10 1001150598 ................... 6-10 1001150647 ................... 6-10 1001151086 ............ 1-3, 1-15 1001151088 ................... 6-25 1001151132 ............ 1-3, 1-15 1001151133 ............ 1-3, 1-15 1001151134 ................... 5-25 1001151135 ................... 5-25 1001151136 ................... 5-25 1001151147 ................... 1-15 1001151148 ................... 1-15 1001151150 ................... 1-15 1001151183 ................... 1-10 1001151264 ..................... 8-7 1001151288 ..................... 8-7 1001151781 ................... 11-9 1001151782 ................... 11-5 1001151783 ................... 11-5 1001151856 ................. 10-21 1001151977 ................... 6-19 1001151978 ................... 6-19 1001151983 ..................... 1-9 1001151992 .......... 11-5, 11-9 1001151993 .......... 11-5, 11-9 1001151994 ................... 11-5 1001151996 ................... 11-5

31200725

Part Number

Page

1001151997 ................... 11-5 1001152000 ................... 11-5 1001152001 ................... 11-5 1001152002 ................... 11-5 1001152003 ................... 11-5 1001152967 ..................... 8-3 1001153277 ..................... 2-4 1001153293 ................... 11-5 1001153294 ................... 11-5 1001153295 ................... 11-5 1001153296 ................... 11-9 1001153297 ................... 11-9 1001153298 ................... 11-5 1001153299 .......... 6-11, 11-5 1001153410 ................... 4-17 1001153411 ................... 4-17 1001153412 ................... 4-17 1001153413 ................... 4-17 1001153468 ................... 4-21 1001153469 ................... 4-21 1001153624 ................... 6-13 1001153625 ................... 6-13 1001153626 ................... 6-13 1001153627 ................... 6-13 1001153629 ..................... 7-7 1001153630 ................... 6-15 1001153631 ................... 6-15 1001153633 ................... 10-9 1001153634 ................... 6-15 1001153635 ................... 6-15 1001153748 ................... 9-29 1001154229 ................... 5-27 1001155330 ................... 1-15 1001155331 ................... 1-15 1001155701 ................... 1-15 1001155823 ..................... 4-7 1001156087 ............ 4-10, 7-3 1001156229 ................. 10-20 1001156243 ..................... 1-9 1001156314 ................... 10-3 1001156315 ..................... 1-9 1001156526 ..................... 5-3 1001156576 ................... 11-4 1001156577 ................... 6-13 1001156681 ..................... 5-3 1001156711 ................. 10-21 1001156849 ................... 6-27 1001157075 ................... 4-10 1001157088 ................... 4-19 1001157307 ..................... 1-3 1001157440 ................... 10-9 1001158104 ..................... 1-3 1001158561 ..................... 4-7 1001161228 ..................... 4-4 1001161229 ..................... 4-4 1001161230 ..................... 4-5 101977201 ....................... 6-5 1060628 ........................... 1-4 10701275 ....................... 3-19

Part Number

Page

10719267 ....................... 6-25 10837580 ....................... 9-31 10837724 ......................... 5-5 1101244 ......................... 9-31 1170028 ........................... 3-3 1271599 ........................... 1-4 1321716 ................4-19, 6-27 14404793 ......................... 2-3 1684511 ........................... 9-3 1684512 ......................... 9-11 1684515 ........................... 9-9 1684517 ........................... 9-7 1701500 ......................... 11-4 1702300 ......................... 11-4 1705084 ......................... 11-5 1705087 ......................... 11-5 1706098 ......................... 11-4 1706209 ......................... 11-4 1706281 ......................... 11-4 1706282 ......................... 11-9 1706283 ......................... 11-4 1706284 ......................... 11-4 1706285 ......................... 11-4 1706287 ......................... 11-4 1706288 ......................... 11-4 1706289 ......................... 11-4 1706292 ................11-4, 11-9 1706293 ......................... 11-4 1706296 ......................... 11-4 1706298 ......................... 11-9 1706299 ......................... 11-4 1706300 ......................... 11-4 1706301 ......................... 11-4 1706302 ................11-4, 11-9 1706303 ......................... 11-4 1706304 ......................... 11-4 1706306 ......................... 11-4 1706702 ........................... 3-3 1706767 ......................... 11-4 1706768 ......................... 11-4 1706850 ......................... 11-4 1706851 ......................... 11-4 1784861 ........................... 1-4 2080057 ......................... 11-6 2110404 ........ 8-4, 8-15, 8-17 2110406 ................8-15, 8-17 2110606 ..................8-7, 8-31 2110608 ......................... 8-11 2110808 ........ 4-11, 8-7, 8-25 2110810 ................8-25, 8-29 2110812 ....................4-7, 8-7 21110108-19, 8-21, 8-23, 8-27 2111012 ........................... 8-3 2111212 ......................... 4-10 2111616 ........................... 8-7 2130404 ... 2-9, 8-3, 8-7, 9-13 2130606 ........ 4-11, 8-3, 8-11 2130608 .......... 8-4, 8-7, 8-11 2130808 ..................4-11, 8-7

G5-18A, 2505H, 25.5

Part Number

Page

2130812 .................... 4-7, 8-7 2131008 ......................... 8-25 2131010 ......... 8-4, 8-19, 8-29 2131212 ........... 4-7, 4-10, 8-7 2131216 .................... 4-7, 8-7 2144611 ........................... 8-3 2145004 ......................... 8-13 2150404 ......................... 8-13 2150406 ..8-3, 8-7, 8-15, 8-17 2150606 ......................... 8-27 2150608 ......................... 8-11 2150808 ................ 4-11, 8-25 2150810 ......................... 8-29 2151010 ........................... 8-4 2151216 ........................... 8-7 2160002 ........................... 2-9 2170110 ................ 8-19, 8-21 2170112 ......................... 4-10 2170210 ......................... 8-29 2170306 ........................... 8-7 2170308 ......................... 8-27 2170408 ........................... 8-7 2170410 ........................... 8-3 2170412 ........................... 8-3 2170506 ........................... 8-7 2170704 .................. 8-3, 8-13 2170708 ......................... 8-25 2170712 ........................... 8-7 2170804 ........................... 8-3 2171712 ........................... 8-3 2171716 ........................... 8-3 2172312 .................... 4-7, 8-7 2220218 ......................... 8-27 2220239 ........................... 1-3 2220251 ......................... 4-21 2220313 ......................... 4-21 2220591 .................. 8-3, 8-11 2220592 ........................... 8-3 2220612 ................ 8-19, 8-21 2221229 ........................... 8-3 2221257 ........................... 8-3 2221285 .................. 5-5, 8-13 2221290 ......................... 8-27 2340037 ......................... 3-13 2340041 ......................... 3-13 2340043 ......................... 3-13 2340044 ......................... 3-13 2420205 ........................... 4-7 2603207 ......................... 11-6 2620052 ......................... 1-15 2700118 ......................... 3-22 2902443 ....................... 10-20 2920204 ......................... 1-13 2920206 ....................... 10-14 2920207 ....................... 10-17 2920208 ....................... 10-17 2920209 ................ 6-15, 10-9 3271405 .................. 6-5, 10-3 3271501 ......... 1-9, 4-11, 4-15

13-5

PART NUMBER INDEX Part Number

Page

3271601 ...1-3, 1-9, 4-7, 4-10, 4-11, 4-17, 6-27, 10-6 3271801 ........................... 1-3 3272005 ........................... 4-4 3272201 ............. 1-3, 5-3, 6-4 3272401 ........................... 6-4 3290405 ......................... 10-9 3290505 ................ 8-19, 8-21 3290507 ......................... 1-15 3290601 .................. 2-3, 3-19 3290605 .............. 1-10, 10-14 3290801 ................ 4-11, 6-25 3290805 ........... 3-3, 3-5, 3-17 3290807 ....................... 10-17 3291007 ......................... 2-11 3291201 ......................... 6-10 3291205 ........................... 3-5 3300143 ......................... 10-6 3300151 ........................... 2-3 3300240 .................... 3-3, 3-5 3300454 ................ 6-13, 10-9 3310401 ......................... 10-3 3310805 ......................... 10-7 3311001 ....... 6-25, 10-3, 10-7 3311005 ......................... 10-9 3311505 ....... 1-3, 4-21, 10-17 3311508 ......................... 10-6 3311705 ........................... 2-3 3312201 ......................... 2-11 3330605 ....................... 10-14 3391410 .................. 2-9, 9-13 3423258 ........................... 3-5 3423275 .................... 3-3, 3-5 3470003 ........................... 7-3 3576766 ........................... 5-3 3700016 ................ 11-4, 11-9 3740080 ..... 6-25, 10-7, 10-32 3760508 .................... 3-3, 3-5 3900210 ........................... 2-3 3900302 .................. 6-5, 6-19 3900306 ......................... 6-25 3900393 ........................... 2-7 3910408 ......................... 10-3 3930812 ......................... 10-7 3931010 ........................... 6-4 3931412 .................. 6-13, 7-9 3931416 ........................... 1-3 3931448 ......................... 10-7 3931548 ......................... 8-27 3931579 ......................... 11-4 3944574 ......................... 1-15 3960600 ......................... 1-15 3960622 ........................... 4-7 3964987 ........................... 2-9 3980039 ......................... 6-17 3984301 ........................... 5-9 4031612 ......................... 1-15 4031918 ......................... 8-29

13-6

Part Number

Page

4040283.................... 3-3, 3-5 4040291............................5-3 4060803..........................6-13 4100181..........................11-4 4105262..........................11-9 4160139............................1-9 4240017..........................6-13 4240032........................10-14 4240084..........................5-27 4360658..........................10-9 4460019............ 10-25, 10-37 4460042............ 10-21, 10-53 4460043............ 10-25, 10-26 4460227........................10-31 4460259. 10-26, 10-32, 10-41 4460260. 10-26, 10-31, 10-41 4460267........................10-38 4460268............ 10-39, 10-57 4460312............ 10-25, 10-37 4460374. 10-25, 10-27, 10-32 4460419........................10-38 4460457........................10-26 4460458........................10-43 4460464 10-26, 10-31, 10-32, 10-41, 10-43, 10-47, 10-51, 10-53, 10-55 4460465 10-20, 10-25, 10-26, 10-27, 10-31, 10-32, 10-37, 10-38, 10-39, 10-41, 10-43 4460466 10-20, 10-25, 10-26, 10-27, 10-31, 10-32, 10-37, 10-38, 10-41, 10-47, 10-53 4460488........................10-14 4460508........................10-20 4460509........................10-26 4460518............ 10-27, 10-31 4460536............ 10-32, 10-37 4460539 10-26, 10-31, 10-32, 10-38 4460742........................10-26 4460746........................10-43 4460748........................10-27 4460761............ 10-31, 10-38 4460851............ 10-32, 10-38 4460871........................10-38 4460872........................10-37 4460884 10-26, 10-27, 10-38, 10-39 4460891 10-20, 10-25, 10-26, 10-27, 10-31, 10-32, 10-39, 10-43 4460894. 10-32, 10-37, 10-38 4460897 10-21, 10-31, 10-32,

Part Number

Page

10-45 4460899 10-43, 10-47, 10-51, 10-53 4460905 ....................... 10-38 4460911 ....................... 10-32 4460915 ............ 10-27, 10-31 4460930 .10-26, 10-37, 10-41 4460931 ....................... 10-55 4460933 10-20, 10-25, 10-27, 10-38 4460941 ............ 10-21, 10-41 4460942 ............ 10-20, 10-38 4460945 ....................... 10-38 4460970 ............ 10-32, 10-41 4460994 10-20, 10-37, 10-38, 10-39, 10-41, 10-43, 10-47 4461008 ............ 10-20, 10-31 4461017 ....................... 10-20 4461018 ....................... 10-26 4461021 ......................... 1-15 4461054 ....................... 10-20 4461071 ....................... 10-20 4461095 ....................... 10-20 4461115 ............ 10-43, 10-45 4461118 ....................... 10-27 4461174 ....................... 10-14 4461262 .10-25, 10-39, 10-51 4520259 ......................... 5-27 463929 ............................. 2-9 4640163 ......................... 5-27 4640464 ....................... 10-37 4641474 ......................... 9-33 4641506 ........................... 7-7 4641519 ......................... 9-29 4711000 .......6-25, 10-3, 10-7 4711400 .. 1-10, 2-3, 4-7, 6-5, 8-3, 8-29, 10-3, 10-6, 10-7, 10-14, 10-17 4711500 1-3, 1-9, 4-11, 4-15, 7-3, 8-13 4711600 .. 1-9, 2-9, 4-7, 4-11, 4-17, 4-21, 8-7, 10-6 4711700 ........................... 2-3 4711800 ...........9-3, 9-5, 9-11 4712200 ...........1-3, 1-4, 2-11 4740120 ......................... 6-19 4740281 ......................... 4-10 4750400 ......................... 10-3 4750600 ........................... 4-7 4750800 ......................... 10-7 4751000 ......................... 10-9 4751600 . 1-3, 1-9, 1-13, 8-23 4752200 .................. 1-4, 2-11 4761000 ......................... 10-6 4761400 6-13, 7-3, 7-5, 10-6, 10-9

G5-18A, 2505H, 25.5

Part Number

Page

4761600.................. 2-9, 10-6 4762200.................. 1-3, 2-11 4771000......................... 6-25 4804533......................... 1-15 4805921......................... 1-15 4805932......................... 1-15 4811400......................... 10-9 4811600 1-15, 4-4, 8-19, 8-21 4811700....... 1-10, 2-3, 10-14 4811900. 1-4, 4-4, 4-11, 4-13, 6-25, 10-3, 10-17 4812000... 2-3, 2-7, 4-4, 4-10, 6-27 4812100. 4-4, 6-25, 6-27, 8-3, 10-3 4812300......................... 1-15 4831700....................... 10-14 4891400......................... 4-10 4891500. 1-3, 4-21, 8-3, 9-19, 10-17 4891700......................... 6-27 4892000........................... 4-4 4892200........................... 5-3 4892400........................... 6-4 4923287....................... 10-20 5220500......................... 1-13 5241000......................... 2-11 5272011......................... 10-7 70002064....................... 9-31 70002386....................... 9-31 70020173.............. 5-13, 5-23 70020186..................... 10-14 70020201....................... 3-22 70020202....................... 3-22 70020203....................... 3-22 70020204....................... 3-22 70020205....................... 3-22 70020206....................... 3-22 70020230......................... 5-9 70020231......................... 5-9 70020232......................... 5-9 70020233....................... 5-21 70020234................ 5-9, 5-21 70020235......................... 5-9 70020236......................... 5-9 70020239......................... 5-9 70020240................ 5-9, 5-21 70020242................ 5-9, 5-21 70020243......................... 5-9 70020244................ 5-9, 5-21 70020245................ 5-9, 5-21 70020247....... 5-9, 5-15, 5-21 70020249................ 5-9, 5-21 70020250......................... 5-9 70020251................ 5-9, 5-21 70020252......................... 5-9 70020253......................... 5-9 70020254......................... 5-9

31200725

PART NUMBER INDEX Part Number

Page

70020255 ......................... 5-9 70020256 ......................... 5-9 70020257 ......................... 5-9 70020258 ......................... 5-9 70020259 ......................... 5-9 70020260 ......................... 5-9 70020261 ......................... 5-9 70020262 ......................... 5-9 70020263 ......................... 5-9 70020265 ......................... 5-9 70020266 ....................... 5-10 70020267 ....................... 5-10 70020269 .......5-7, 5-10, 5-19 70020271 ....................... 5-10 70020272 ....................... 5-23 70020273 ....................... 5-15 70020274 ....................... 5-15 70020276 ....................... 5-15 70020279 ....................... 5-15 70020280 ....................... 5-15 70020281 ....................... 5-15 70020282 .............. 5-13, 5-15 70020283 ....................... 5-15 70020284 ....................... 5-15 70020285 ....................... 5-15 70020286 ....................... 5-15 70020287 ....................... 5-15 70020288 ....................... 5-21 70020289 ....................... 5-15 70020290 ....................... 5-15 70020291 ....................... 5-15 70020292 ....................... 5-15 70020293 ....................... 5-15 70020295 ....................... 5-15 70020296 ....................... 5-15 70020297 ....................... 5-15 70020298 ....................... 5-15 70020299 ....................... 5-15 70020301 ................ 5-7, 5-19 70020302 ................ 5-7, 5-19 70020303 ....................... 5-21 70020346 ....................... 5-21 70020370 ...........9-3, 9-5, 9-9 70020371 ......................... 9-3 70020372 .................. 9-3, 9-5 70020373 .................. 9-3, 9-5 70020374 ......................... 9-3 70020375 . 9-3, 9-5, 9-9, 9-11 70020376 ...........9-3, 9-7, 9-9 70020377 .................. 9-3, 9-5 70020378 ......................... 9-9 70020379 ......................... 9-9 70020380 ................ 9-9, 9-11 70020381 ................ 9-9, 9-11 70020382 ......................... 9-9 70020384 ......................... 9-9 70020389 ................ 9-9, 9-11 70020390 ....................... 9-11 70020391 ....................... 9-11

31200725

Part Number

Page

70020393 ....................... 9-11 70020394 ......................... 9-7 70020395 ......................... 9-7 70020396 ......................... 9-7 70020397 ......................... 9-7 70020398 ......................... 9-7 70020399 ......................... 9-7 70020400 ......................... 9-7 70020401 ......................... 9-7 70020551 ......................... 7-5 70020555 ....................... 3-22 70020560 ....................... 3-15 70020562 ....................... 3-15 70020575 ......................... 8-4 70020578 ......................... 7-7 70020621 ....................... 6-13 70020716 ....................... 9-19 70020717 ....................... 9-19 70020718 ....................... 9-19 70020719 ....................... 9-19 70020764 ....................... 9-27 70020769 ......................... 7-9 70020770 ......................... 7-9 70020771 ......................... 7-9 70020795 ....................... 6-15 70020796 ..................... 10-14 70020866 ....................... 9-29 70020867 ....................... 9-29 70020868 ....................... 9-29 70020871 ....................... 9-33 70020874 ....................... 6-22 70020875 ....................... 6-22 70020876 ....................... 6-22 70020877 ....................... 6-22 70020878 ....................... 6-22 70020879 ....................... 6-22 70020913 ......................... 7-7 70020914 ......................... 7-7 70020915 ......................... 7-7 70020916 ......................... 7-7 70020917 ......................... 7-7 70020918 ......................... 7-7 70020919 ....................... 9-33 70020920 ....................... 9-33 70020921 ....................... 9-33 70020922 ....................... 9-33 70020923 ......................... 7-7 70020924 ......................... 7-7 70020925 ......................... 7-7 70020926 ......................... 7-7 70020927 ......................... 7-7 70021038 ....................... 6-11 70021075 ....................... 6-11 70021076 ....................... 5-21 70021077 ....................... 6-11 70021078 ....................... 6-11 70021079 ....................... 6-11 70021080 ....................... 6-11 70021082 ....................... 6-11

Part Number

Page

70021090 ....................... 6-11 70021092 ....................... 6-11 70021093 ....................... 6-11 70021095 ....................... 6-11 70021096 ....................... 6-11 70021108 ....................... 6-11 70021147 ..............5-13, 5-23 70021149 ....................... 5-13 70021150 ..............5-13, 5-23 70021151 ..............5-13, 5-23 70021152 ....................... 5-13 70021155 ..............5-13, 5-23 70021156 ....................... 5-13 70021157 ..............5-13, 5-23 70021158 ..............5-13, 5-23 70021159 ..............5-13, 5-23 70021172 ....................... 5-13 70021173 ....................... 5-13 70021177 ........ 5-7, 5-9, 5-19 70021178 ..............5-13, 5-23 70021181 ..............5-13, 5-23 70021196 ....................... 5-21 70021198 ....................... 5-19 70021199 ....................... 5-19 70021200 ....................... 5-19 70021221 ....................... 5-21 70021242 ....................... 3-17 70021243 ....................... 3-17 70021246 ....................... 3-17 70021270 ....................... 9-13 70021271 ....................... 9-13 70021272 ....................... 9-13 70021273 ....................... 9-13 70021275 ....................... 9-13 70021276 ....................... 9-13 70021338 ........ 3-7, 3-9, 3-11 70021339 ......................... 3-7 70021342 ................3-7, 3-15 70021343 ..................3-7, 3-9 70021345 ..................3-7, 3-9 70021346 ..................3-7, 3-9 70021347 ..................3-7, 3-9 70021348 ....................... 9-15 70021349 ..............3-11, 9-15 70021350 .... 3-11, 3-25, 9-15 70021351 ....................... 9-15 70021352 ....................... 9-19 70021356 ....................... 3-15 70021357 ....................... 3-15 70021358 ....................... 3-15 70021359 ....................... 3-15 70021360 ....................... 3-15 70021361 ....................... 3-15 70021362 ....................... 3-15 70021363 ....................... 9-15 70021364 ....................... 3-15 70021365 ....................... 3-15 70021366 ....................... 3-15 70021367 ....................... 3-15

G5-18A, 2505H, 25.5

Part Number

Page

70021368 ....................... 3-15 70021369 ....................... 3-15 70021370 ....................... 3-15 70021384 ....................... 3-25 70021387 ....................... 3-15 70021397 ....................... 3-11 70021399 ....................... 3-15 70021415 ....................... 3-11 70021429 ....................... 3-25 70021430 ....................... 3-25 70021431 ....................... 3-25 70021432 ....................... 3-25 70021433 ....................... 3-25 70021434 ....................... 3-25 70021435 ....................... 3-25 70021436 ....................... 3-25 70021437 ....................... 3-25 70021438 ....................... 3-25 70021440 .............. 9-15, 9-17 70021444 .............. 9-15, 9-17 70021445 ....................... 9-15 70021446 .............. 9-15, 9-17 70021447 .............. 9-15, 9-17 70021448 .............. 9-15, 9-17 70021451 .............. 9-15, 9-17 70021452 .............. 9-15, 9-17 70021459 ....................... 9-19 70021462 .............. 9-15, 9-17 70021463 ....................... 9-15 70021465 ....................... 9-15 70021468 ....................... 9-15 70021475 ....................... 9-33 70021531 ....................... 9-27 70021543 ....................... 9-19 70021547 ....................... 6-23 70021928 ................ 5-9, 5-21 70021929 ................ 5-9, 5-21 70021939 ......................... 5-9 70021940 ....................... 5-15 70021941 ....................... 5-15 70021942 ....................... 5-15 70022097 ................ 3-9, 3-11 70022102 ................ 3-9, 3-11 70022103 ................ 3-9, 3-11 70022104 ................ 3-9, 3-11 70022105 ................ 3-9, 3-11 70022106 ......................... 3-9 70022107 ....................... 3-11 70022108 ....................... 9-17 70022109 ....................... 3-11 70022110 ....................... 3-11 70022111 ....................... 3-11 70022112 ....................... 3-11 70022113 ....................... 9-17 70022691 ..................... 10-20 70022726 ....................... 9-23 70022847 ....................... 9-33 70022896 ....................... 3-17 70022897 ....................... 3-17

13-7

PART NUMBER INDEX Part Number

Page

70022898 ....................... 3-17 70022899 ....................... 3-17 70022900 ....................... 3-17 70022901 ....................... 3-17 70022902 ....................... 3-17 70022903 ....................... 3-17 70022904 ....................... 3-17 70022905 ....................... 3-17 70022906 ....................... 3-17 70022907 ....................... 3-17 70022908 ....................... 3-17 70022910 ....................... 3-17 70022911 ....................... 3-17 70022912 ....................... 3-17 70022913 ....................... 3-17 70022914 ....................... 3-17 70022915 ....................... 3-17 70022916 ....................... 3-17 70022917 ....................... 3-17 70022918 ....................... 3-17 70022919 ....................... 3-17 70022921 ....................... 9-19 70023035 ................ 5-7, 5-19 70023040 ....................... 6-17 70023041 ....................... 6-17 70023275 ....................... 3-17 70023325 ......................... 7-5 70023900 .............. 5-13, 5-23 70023945 ....................... 9-31 70023946 ....................... 9-31 70023973 ......................... 9-5 70023974 ......................... 9-5 70024190 ......... 4-4, 4-5, 4-13 70024191 ......... 4-4, 4-5, 4-13 70024844 ......................... 4-4 70024845 ......................... 4-4 70024846 ......................... 4-4 70024852 ....................... 6-23 70024853 ....................... 6-23 70024862 ......................... 5-7 70024863 ......................... 5-9 70024864 ......................... 5-9 70024865 ......................... 5-9 70024866 ................ 5-9, 5-21 70024867 ......................... 5-9 70024868 ......................... 5-9 70024869 ......................... 5-9 70024870 ......................... 5-9 70024871 ......................... 5-9 70024873 ......................... 5-9 70024874 ....................... 5-10 70024875 ....................... 5-10 70024876 ....................... 5-10 70024877 ....................... 5-10 70024878 .............. 5-13, 5-23 70024880 .............. 5-13, 5-23 70024881 .............. 5-13, 5-23 70024882 ....................... 5-13 70024883 .............. 5-13, 5-23

13-8

Part Number

Page

70024884.............. 5-13, 5-23 70024885.............. 5-13, 5-23 70024886.............. 5-13, 5-23 70024887.............. 5-13, 5-23 70024888.............. 5-13, 5-23 70024889.............. 5-13, 5-23 70024890.............. 5-13, 5-23 70024891.............. 5-13, 5-23 70024892.............. 5-13, 5-23 70024893.............. 5-13, 5-23 70024894.............. 5-13, 5-23 70024896........................5-15 70024897........................5-15 70024898........................5-15 70024899........................5-15 70024927........................5-21 70024928........................5-21 70024929........................5-21 70024930........................5-23 70024931........................5-23 70024932........................5-23 70024933........................9-21 70024934........................9-21 70024935........................9-21 70024936........................9-21 70024937........................9-21 70024938........................9-21 70024939........................9-21 70024940........................9-23 70024941........................9-23 70024942........................9-23 70024943........................9-23 70024944........................9-23 70024945........................9-23 70024947........................9-23 70024948........................9-23 70024949........................9-23 70024950........................9-23 70024951........................9-25 70024952........................9-25 70024953........................9-25 70025153..........................4-5 70025161..........................4-5 70025249........................4-13 7010543................ 9-31, 9-33 7012941..........................9-33 7016331.................... 4-4, 4-5 7024872..........................9-33 7026408........................10-49 7026481............................7-5 7026798..........................6-17 7026799..........................6-17 7026900..........................6-17 7026901..........................6-17 7026902..........................6-17 7026905..........................6-17 7026906..........................6-17 7028733................ 5-13, 5-23 7029300................ 5-13, 5-23

Part Number

Page

7029306 ......................... 5-19 7029307 ......................... 5-19 7029520 ......................... 3-22 7029521 ......................... 3-22 7029590 ......................... 9-15 7029690 ...........3-7, 3-9, 3-11 7029691 .................... 3-7, 3-9 7029692 .................. 3-7, 3-15 7029700 .................... 3-7, 3-9 7029705 .................... 3-7, 3-9 7029711 . 3-7, 3-9, 3-11, 3-15 7029713 .................... 3-7, 3-9 7029714 ................ 3-11, 3-15 7029865 ......................... 9-19 7029969 ....................... 10-17 7029970 ....................... 10-17 7029971 ....................... 10-17 7075611 ........................... 2-3 7082362 ........................... 2-7 7126182 ........................... 2-7 7126662 ........................... 2-3 7139886 ...........9-3, 9-5, 9-11 7300032 ........................... 2-7 7300034 ........................... 2-7 7300435 ........................... 4-4 7300518 ........................... 2-7 7301302 ......................... 6-22 77133137 ....1-13, 8-23, 8-25, 8-27 77143016 ....................... 10-7 77323029 ....1-13, 8-23, 8-25, 8-27 77363244 ......... 10-26, 10-31, 10-32, 10-38 77383377 ....................... 10-3 8001888 .................. 2-9, 9-13 8001989 ....................... 10-17 8001991 ....................... 10-17 8002027 ........................... 2-9 8002110 .................. 2-9, 9-13 8002789 ......................... 1-15 8005670 ......................... 11-4 8005671 ......................... 11-5 8005828 ......................... 5-27 8005870 ......................... 11-4 8006038 ......................... 11-9 8010200 ......................... 1-15 8010204 ......................... 1-15 8010234 ......................... 1-15 80204005 ................ 5-7, 5-19 80204065 .............. 5-13, 5-23 80204111 ....................... 5-15 80204117 ....5-13, 5-15, 5-19, 5-23 80204147 ......................... 5-9 80204178 ......................... 5-9 80204213 ....................... 5-21 80204281 ....................... 5-15 80233256 ....................... 8-13

G5-18A, 2505H, 25.5

Part Number

Page

80233257......................... 8-7 80264045....................... 6-11 80264138......................... 7-9 80264139......................... 7-9 80325............................... 7-3 80333184......................... 8-3 80334492....................... 9-21 8033761......................... 9-31 8034800......................... 6-11 8035487......................... 6-13 8035632......................... 6-11 8035767........................... 9-9 8036064......................... 6-11 80363179.......... 10-32, 10-41 80364004....................... 6-11 80364005....................... 6-11 80364037....................... 6-11 8036438......................... 6-23 8036461......................... 6-23 8036463......................... 6-23 8036629.................... 9-3, 9-5 8036633.................. 9-9, 9-11 80383410......................... 7-5 80484072..................... 10-49 80604016......... 10-20, 10-25, 10-27, 10-38 8060401710-31, 10-32, 10-45 80604018......... 10-20, 10-25, 10-26, 10-27, 10-31, 10-32, 10-39, 10-43 80604019.......... 10-32, 10-37 80604021......... 10-26, 10-27, 10-38, 10-39 80604022..................... 10-43 8060402310-32, 10-37, 10-38 80604025......... 10-26, 10-32, 10-37, 10-38, 10-41 80623016.............. 8-19, 8-21 806253............................. 1-4 806264............................. 1-4 80633030......................... 8-3 80673023....................... 10-3 82033997................ 6-5, 6-19 8220007....................... 10-41 8220045............ 10-20, 10-25 8220081....................... 10-25 8220089....................... 10-25 8220115............ 10-25, 10-37 8220125....................... 10-27 8220164....................... 10-32 8223531......................... 6-25 8275212......................... 4-17 83030346-5, 6-13, 6-15, 6-22, 6-23, 6-25, 7-3, 10-14 8303114........................... 8-4 8303119......................... 1-13

31200725

PART NUMBER INDEX Part Number

Page

8303545 ......................... 3-19 8303739 ........................... 2-9 8303839 ......................... 10-6 8305038 ......................... 6-27 8305624 ......................... 10-6 8305626 ......................... 8-27 8305630 ......................... 6-27 8305645 ..................8-27, 9-7 8307024 ........................... 6-4 8307106 ......................... 8-27 8307109 ......................... 6-13 8307110 ......................... 8-27 8307220 ......................... 6-27 8307222 ......................... 4-19 8307904 ........................... 9-9 8310053 ......................... 6-13 8310058 ........................... 4-4 8310160 ........................... 9-7 8310297 ..................4-4, 6-27 8310369 ......................... 6-22 8310420 ......................... 4-13 8310658 ........................... 2-3 8310748 ......................... 6-27 8342813 ......................... 6-10 83483497 ......................... 1-3 8360005 ................4-19, 6-27 8405006 ........................... 4-7 8405102 ......................... 4-10 8405104 ......................... 4-10 8405201 ......................... 4-10 8405204 ......................... 4-17 8406003 ......................... 10-6 8406102 ........................... 4-7 8406112 ......................... 10-3 8410001 ......................... 4-11 8410009 ................4-19, 6-27 8410011 ................4-13, 4-15 8420053 .........2-9, 2-11, 8-29 8420055 ..................2-9, 8-29 8420227 ......................... 4-10 8420236 ......................... 4-10 8430032 ........................... 8-3 8430068 ......................... 4-21 8430082 ........................... 8-3 8466306 ......................... 11-5 84712749 .............. 4-19, 6-27 8520001 ................8-19, 8-21 8522012 ....................9-7, 9-9 8522031 ........................... 9-9 8526203 ......................... 5-27 8584003 ......................... 8-21 85941016 ..................... 10-14 85941017 ..................... 10-14 8642207 ........................... 9-7 8642224 ........................... 9-9 86561311 ......................... 8-3 86883327 ......................... 1-3 8750042 ......................... 6-25 8769122 .........2-9, 8-25, 8-27

31200725

Part Number

Page

8769123 2-9, 6-25, 8-25, 8-27 8769128 ......................... 8-23 8769139 ......................... 8-23 8770241 .................. 5-5, 8-13 8770248 ........................... 8-7 8770296 ........................... 8-3 88212210 ......................... 4-7 88212229 ....................... 8-11 88261026 ....................... 4-10 88501006 ......................... 1-9 88501012 ......................... 1-4 88521205 ....................... 6-13 88521208 . 2-3, 2-9, 2-11, 9-3, 9-5, 9-11 88521304 ................ 6-15, 7-3 88631566 ....................... 10-7 88662480 ......................... 8-3 88662482 ......................... 8-3 8866514 ........................... 6-4 88671001 ......................... 2-3 8880219 ........................... 5-3 8880220 ........................... 5-3 8880221 ........................... 5-3 8881800 .................... 4-4, 4-7 8881802 ....................... 10-14 90027187 .............. 8-27, 10-7 90027471 ......................... 1-3 90027473 ......................... 6-4 90028488 ....................... 4-13 90200003 .................. 3-3, 3-5 90554016 ....................... 3-25 90554017 3-7, 3-9, 3-11, 3-15 90554020 ......... 3-7, 3-9, 3-11 90554042 .............. 3-11, 9-15 905540453-7, 3-25, 9-15, 9-17 90554062 ................ 3-7, 3-15 90554065 ......... 3-7, 3-9, 3-15 90554076 ................ 3-7, 3-15 90554080 ....................... 3-22 909304 ............................. 1-4 91084008 ....................... 9-19 91084010 ....................... 9-19 91084019 ....................... 9-19 91084233 ....................... 9-19 91084278 ....................... 9-19 91084279 ....................... 9-19 91094023 ....................... 9-19 91094024 ....................... 9-19 91143339 ..................... 10-20 91143340 ..................... 10-26 91143357 ....................... 10-6 91304025 ......................... 7-9 91403097 ......................... 6-4 91403153 ......................... 6-4 91403217 ......................... 6-4 91403412 ......................... 5-3 91404013 ......................... 7-9 91404016 ......................... 7-9 91404182 ....................... 9-19

Part Number

Page

Part Number

Page

91404186 ....................... 9-19 91404326 ......................... 7-9 91474507 ..............5-13, 5-23 91474512 ...... 5-9, 5-13, 5-23 91474516 ....................... 5-19 91474523 ....................... 5-21 91474579 ..............5-13, 5-23 91474580 ..............5-13, 5-23 91474585 ..............5-13, 5-23 9150310410-47, 10-51, 10-53 91503106 ..........10-41, 10-55 91504028 ......................... 7-9 91504029 ......................... 7-9 91514087 ...... 5-9, 5-13, 5-23 91514098 ................5-7, 5-19 91514099 ....................... 5-19 91514117 ..............5-13, 5-23 91514118 ..............5-23, 5-25 91514119 ..............5-23, 5-25 91514120 ..............5-23, 5-25 91514123 ..............5-13, 5-23 91514154 ....................... 5-15 91514156 ....................... 5-15 91514157 ....................... 5-15 91514188 ..............5-13, 5-23 91514189 ..............5-13, 5-23 91514224 ......................... 7-9 91554014 ..................... 10-37 9155401910-26, 10-31, 10-38 91563136 ......................... 1-3 91563164 ....................... 6-17 91563220 ....................... 11-4 91565094 ....................... 3-22 933940 ............................. 2-9

G5-18A, 2505H, 25.5

13-9

PART NUMBER INDEX Part Number

13-10

Page

Part Number

Page

Part Number

G5-18A, 2505H, 25.5

Page

Part Number

Page

31200725

31200839 31200725

An Oshkosh Corporation Company

JLG Industries, Inc. 1 JLG Drive McConnellsburg PA. 17233-9533 USA Phone: +1-717-485-5161 Customer Support Toll Free: 1-877-554-5438 Fax: +1-717-485-6417

JLG Worldwide Locations JLG Industries (Australia) P.O. Box 5119 11 Bolwarra Road Port Macquarie N.S.W. 2444 Australia Phone: +61 2 65811111 Fax: +61 2 65813058

JLG Latino Americana Ltda.

Rua Antonia Martins Luiz, 580 Distrito Industrial João Narezzi 13347-404 Indaiatuba - SP Brazil Phone: +55 19 3936 8870 Fax: +55 19 3935 2312

JLG Industries (UK) Ltd Bentley House Bentley Avenue Middleton Greater Manchester M24 2GP England Phone: +44 (0)161 654 1000 Fax: +44 (0)161 654 1001

JLG France SAS Z.I. de Baulieu 47400 Fauillet France Phone: +33 (0)5 53 88 31 70 Fax: +33 (0)5 53 88 31 79

JLG Deutschland GmbH Max-Planck-Str. 21 D - 27721 Ritterhude-lhlpohl Germany Phone: +49 (0)421 69 350 20 Fax: +49 (0)421 69 350 45

JLG Equipment Services Ltd. Rm 1107 Landmark North 39 Lung Sum Avenue Sheung Shui N.T. Hong Kong Phone: +852 2639 5783 Fax: +852 2639 5797

JLG Industries (Italia) s.r.l.

Via Po. 22 20010 Pregnana Milanese - MI Italy Phone: +39 029 359 5210 Fax: +39 029 359 5845

JLG Europe B.V. Polaris Avenue 63 2132 JH Hoofddorp The Netherlands Phone: +31 (0)23 565 5665 Fax: +31 (0)23 557 2493

JLG Polska UI. Krolewska 00-060 Warsawa Poland Phone: +48 (0)914 320 245 Fax: +48 (0)914 358 200

Plataformas Elevadoras JLG Iberica, S.L. Trapadella, 2 P.I. Castellbisbal Sur 08755Castellbisbal, Barcelona Spain Phone: +34 93 772 4 700 Fax: +34 93 771 1762

JLG Sverige AB Enkopingsvagen 150 Box 704 SE - 176 27 Jarfalla Sweden Phone: +46 (0)850 659 500 Fax: +46 (0)850 659 534

www.jlg.com