JLG G5-18A 2505H Telehandler Engine Parts Manual - PDF DOWNLOAD

Engine Parts Manual Models G5-18A, 2505H Agrovector 25.5 S/N 0160053000 & After including 0160051045, 0160051047, 0160051049, 0160051194 & 0160051359 TD 2.9 L4 Engine 1001136095 & 1001139668 31200936 Revised September 20, 2013

An Oshkosh Corporation Company

EFFECTIVITY PAGE July 19, 2013 - A - Original Release of Manual September 20, 2013 - B - Revised Manual

31200936

G5-18A, 2505H, 25.5

i

EFFECTIVITY PAGE

ii

G5-18A, 2505H, 25.5

31200936

TABLE OF CONTENTS FIGURE NO.

TITLE

PAGE NO.

SECTION 1 – ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8 1-9 1-10 1-11 1-12 1-13 1-14 1-15 1-16 1-17 1-18 1-19 1-20 1-21 1-22 1-23 1-24 1-25 1-26 1-27 1-28 1-29 1-30 1-31 1-32 1-33 1-34 1-35 1-36 1-37 1-38 1-39 1-40 1-41 1-42 1-43

31200936

Dipstick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Breather Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Filler Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Oil Pan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fly Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

V-Grooved Pulley . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

V-Grooved Pulley . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fastenings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Valve Mechanical Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Heat Protecting Shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Front Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Lubrication Oil Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Lubricant Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Oil Filter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Oil Suction Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

High Pressure Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fuel Injector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fuel Supply Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fuel Prefilter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

High Pressure Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fuel Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fuel Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Intake Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Charge Air Elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Charge Air Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Coolant Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

V-Grooved Pulley . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fastenings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Pipe/Line/Lead . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Exhaust Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Pipe/Line/Lead . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

EGR-Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Turbocharger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

V-Grooved Pulley . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fastenings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

G5-18A, 2505H, 25.5

1-2 1-4 1-6 1-8 1-10 1-12 1-14 1-16 1-18 1-20 1-24 1-26 1-28 1-30 1-32 1-34 1-36 1-38 1-42 1-44 1-46 1-48 1-50 1-52 1-54 1-56 1-58 1-60 1-62 1-64 1-66 1-68 1-70 1-72 1-74 1-76 1-78 1-80 1-82 1-84 1-86 1-88 1-90

iii

TABLE OF CONTENTS FIGURE NO. 1-44 1-45 1-46 1-47 1-48 1-49 1-50 1-51 1-52 1-53 1-54 1-55 1-56 1-57

TITLE

PAGE NO.

Cable Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fastenings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Cable Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Tacho Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Temperature Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Pressure Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Connection Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Glow Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Mounting Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Returns Elevator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Special Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-92 1-94 1-96 1-100 1-102 1-104 1-106 1-108 1-110 1-112 1-114 1-116 1-118 1-120

SECTION 2 – RECOMMENDED SPARE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 SECTION 3 – PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

iv

G5-18A, 2505H, 25.5

31200936

SECTION 1 ENGINE

31200936

G5-18A, 2505H, 25.5

ENGINE

Figure 1-1 Dipstick

1-2

G5-18A, 2505H, 25.5

31200936

ENGINE

Figure 1-1 Dipstick Item

Part Number

Qty.

1 2

70024904 70024905

1 2

31200936

Description

Rev.

DIPSTICK, (includes item 2) O-SEAL

G5-18A, 2505H, 25.5

1-3

ENGINE

Figure 1-2 Breather Line

1-4

G5-18A, 2505H, 25.5

31200936

ENGINE

Figure 1-2 Breather Line Item

Part Number

Qty.

1 2 3 4 5

70025199 70025119 70025111 70025116 70001655

1 1 3 1 1

31200936

Description

Rev.

BREATHER LINE RUBBER SLEEVE SPRING BAND CLAMP PIPE CLAMP HEXAGON BOLT

G5-18A, 2505H, 25.5

1-5

ENGINE

Figure 1-3 Filler Cap

1-6

G5-18A, 2505H, 25.5

31200936

ENGINE

Figure 1-3 Filler Cap Item

Part Number

Qty.

1

7020465

1

31200936

Description

Rev.

FILLER CAP

G5-18A, 2505H, 25.5

1-7

ENGINE

Figure 1-4 Oil Pan

1-8

G5-18A, 2505H, 25.5

31200936

ENGINE

Figure 1-4 Oil Pan Item

Part Number

Qty.

1 2 3 4 5 6 244

70025162 7020404 70025088 7020404 70025088 70025123

1 1 1 1 1 22 AR

31200936

Description

Rev.

OIL PAN, (includes items 2 & 3) SEALING RING SCREW PLUG, (torque to 55 Nm/41 lb-ft) SEALING RING SCREW PLUG, (torque to 55 Nm/41 lb-ft) TORX-HD BOLT, (torque to 21 Nm/15 lb-ft) LOCTITE® 5900TM

G5-18A, 2505H, 25.5

1-9

ENGINE

Figure 1-5 Fly Wheel

1-10

G5-18A, 2505H, 25.5

31200936

ENGINE

Figure 1-5 Fly Wheel Item

Part Number

Qty.

1 2 3

70001870 7024579 70025139

1 1 8

31200936

Description

Rev.

FLY WHEEL, (includes item 2) GEAR RIM BOLT, (torque to 30 Nm/22 lb-ft)

G5-18A, 2505H, 25.5

1-11

ENGINE

Figure 1-6 V-Grooved Pulley

1-12

G5-18A, 2505H, 25.5

31200936

ENGINE

Figure 1-6 V-Grooved Pulley Item

Part Number

Qty.

1

70025198

1

31200936

Description

Rev.

V-GROOVED PULLEY

G5-18A, 2505H, 25.5

1-13

ENGINE

Figure 1-7 V-Grooved Pulley

1-14

G5-18A, 2505H, 25.5

31200936

ENGINE

Figure 1-7 V-Grooved Pulley Item

Part Number

Qty.

1

3580158

1

31200936

Description

Rev.

V-GROOVED PULLEY

G5-18A, 2505H, 25.5

1-15

ENGINE

Figure 1-8 Fastenings

1-16

G5-18A, 2505H, 25.5

31200936

ENGINE

Figure 1-8 Fastenings Item

Part Number

Qty.

1

70025097

4

31200936

Description

Rev.

HEXAGON BOLT, (torque to 60 Nm/44 lb-ft)

G5-18A, 2505H, 25.5

1-17

ENGINE

Figure 1-9 Valve Mechanical Cover

1-18

G5-18A, 2505H, 25.5

31200936

ENGINE

Figure 1-9 Valve Mechanical Cover Item

Part Number

Qty.

1

70025163

1

2 3

7020465 70025195 70025205 70025194 70025206 70025196 70025207 70025193 70025208

1 1 1 1 1 1 1 1 1

4 5 6

31200936

Description

Rev.

VALVE MECHANICAL COVER, (includes items 2 thru 6), (torque to 8.5 Nm/6 lb-ft) FILLER CAP GASKET, (if equipped with Engine 1001136095) GASKET, (if equipped with Engine 1001139668) GASKET, (if equipped with Engine 1001136095) GASKET, (if equipped with Engine 1001139668) GASKET, (if equipped with Engine 1001136095) GASKET, (if equipped with Engine 1001139668) GASKET, (if equipped with Engine 1001136095) GASKET, (if equipped with Engine 1001139668)

G5-18A, 2505H, 25.5

1-19

ENGINE

Figure 1-10 Heat Protecting Shield

IF EQUIPPED WITH ENGINE 1001136095

1-20

G5-18A, 2505H, 25.5

31200936

ENGINE

Figure 1-10 Heat Protecting Shield Item

Part Number

Qty.

1 2

70025197 70025093

1 3

31200936

Description

Rev.

HEAT PROTECTING SHIELD HEXAGON BOLT, (torque to 20 Nm/15 lb-ft)

G5-18A, 2505H, 25.5

1-21

ENGINE

Figure 1-10 Heat Protecting Shield

IF EQUIPPED WITH ENGINE 1001139668

1-22

G5-18A, 2505H, 25.5

31200936

ENGINE

Figure 1-10 Heat Protecting Shield Item

Part Number

Qty.

1 2

70025204 70001655

1 3

31200936

Description

Rev.

HEAT PROTECTING SHIELD HEXAGON BOLT, (torque to 20Nm/15 lb-ft)

G5-18A, 2505H, 25.5

1-23

ENGINE

Figure 1-11 Front Cover

1-24

G5-18A, 2505H, 25.5

31200936

ENGINE

Figure 1-11 Front Cover Item

Part Number

Qty.

1 2 3 4 5 6 7 8

70025190 70024907 70025127 70025091 70025076 70025176 70025082 70040080

1 1 13 1 1 1 1 1

31200936

Description

Rev.

CAP GASKET HEXAGON BOLT, (torque to 30 Nm/22 lb-ft) SCREW PLUG, (torque to 60 Nm/44 lb-ft) VALVE SPRING SEALING RING ROTATING SHAFT LIP SEAL

G5-18A, 2505H, 25.5

1-25

ENGINE

Figure 1-12 Lubrication Oil Pump

1-26

G5-18A, 2505H, 25.5

31200936

ENGINE

Figure 1-12 Lubrication Oil Pump Item

Part Number

Qty.

1 2 3 4

70025202 70025125 70025135 70025136

1 4 1 1

31200936

Description

Rev.

LUBRICATION OIL PUMP, (includes items 3 & 4) HEXAGON BOLT, (torque to 20 Nm/15 lb-ft) O-SEAL GASKET

G5-18A, 2505H, 25.5

1-27

ENGINE

Figure 1-13 Lubricant Oil Filter

1-28

G5-18A, 2505H, 25.5

31200936

ENGINE

Figure 1-13 Lubricant Oil Filter Item

Part Number

Qty.

1

7016331

1

31200936

Description

Rev.

SPIN-ON OIL FILTER

G5-18A, 2505H, 25.5

1-29

ENGINE

Figure 1-14 Oil Cooler

1-30

G5-18A, 2505H, 25.5

31200936

ENGINE

Figure 1-14 Oil Cooler Item

Part Number

Qty.

1 2 3

70024494 70024925 70025125

1 1 6

31200936

Description

Rev.

OIL COOLER GASKET HEXAGON BOLT, (torque to 20 Nm/15 lb-ft)

G5-18A, 2505H, 25.5

1-31

ENGINE

Figure 1-15 Oil Filter Assembly

1-32

G5-18A, 2505H, 25.5

31200936

ENGINE

Figure 1-15 Oil Filter Assembly Item

Part Number

Qty.

1 137

70025137

1 AR

31200936

Description

Rev.

SCREWED BUSH, (torque to 40 Nm/30 lb-ft) LOCTITE® 270TM

G5-18A, 2505H, 25.5

1-33

ENGINE

Figure 1-16 Oil Suction Pipe

1-34

G5-18A, 2505H, 25.5

31200936

ENGINE

Figure 1-16 Oil Suction Pipe Item

Part Number

Qty.

1 2 291

70025171 70025098

1 2 AR

31200936

Description

Rev.

OIL SUCTION PIPE HEXAGON BOLT, (torque to 30 Nm/22 lb-ft) PACKING COMPOUND

G5-18A, 2505H, 25.5

1-35

ENGINE

Figure 1-17 High Pressure Pump

1-36

G5-18A, 2505H, 25.5

31200936

ENGINE

Figure 1-17 High Pressure Pump Item

Part Number

Qty.

1 2 3 4 5 6 7 8 291

70024924 70025188 70025080 70025087 70024488 70024517 70025104 70025152

1 1 1 1 1 1 3 1 AR

31200936

Description

Rev.

HIGH-PRESSURE PUMP, (includes item 8) TOOTHED GEAR PLAIN WASHER HEXAGON NUT, (torque to 80 Nm/59 lb-ft) DISTANCE PIECE O-SEAL HEXAGON NUT, (torque to 21 Nm/15 lb-ft) O-RING GLUE

G5-18A, 2505H, 25.5

1-37

ENGINE

Figure 1-18 Fuel Injector

IF EQUIPPED WITH ENGINE 1001136095

1-38

G5-18A, 2505H, 25.5

31200936

ENGINE

Figure 1-18 Fuel Injector Item

Part Number

Qty.

1 2 3 4 5 6 7

70025187 70025140 70025146 70025145 70025154 70025147 70003136

1 1 1 1 1 1 2

31200936

Description

Rev.

FUEL INJECTOR, (includes items 2 thru 4 & 7) SEALING WASHER CLAMP O-SEAL CLAMPING PAD/SHOE TORX-HD BOLT, (torque to 30 Nm/22 lb-ft) SEALING RING

G5-18A, 2505H, 25.5

1-39

ENGINE

Figure 1-18 Fuel Injector

IF EQUIPPED WITH ENGINE 1001139668

1-40

G5-18A, 2505H, 25.5

31200936

ENGINE

Figure 1-18 Fuel Injector Item

Part Number

Qty.

1 2 3 4 5 6

70025181 70025140 70025146 70025145 70025154 70025147

1 1 1 1 1 1

31200936

Description

Rev.

INJECTOR, (includes items 2 thru 4) SEALING WASHER CLAMP O-SEAL CLAMPING PAD/SHOE TORX-HEAD BOLT, (torque to 30 Nm/22 lb-ft)

G5-18A, 2505H, 25.5

1-41

ENGINE

Figure 1-19 Fuel Supply Pump

1-42

G5-18A, 2505H, 25.5

31200936

ENGINE

Figure 1-19 Fuel Supply Pump Item

Part Number

Qty.

1 2

70024486 70025144

1 2

31200936

Description

Rev.

FUEL SUPPLY PUMP, (12 Volt), (includes item 2) CLIP

G5-18A, 2505H, 25.5

1-43

ENGINE

FIGURE 1-20 Fuel Filter

1-44

G5-18A, 2505H, 25.5

31200936

ENGINE

Figure 1-20 Fuel Filter Item

Part Number

Qty.

1 2 3 4 5

70025160 70025161 70025121 70024504 70024920

1 1 2 1 1

31200936

Description

Rev.

FUEL FILTER, (includes item 2) SPIN-ON FUEL FILTER HEXAGON BOLT, (torque to 42 Nm/31 lb-ft) PRESSURE SENSOR, (includes item 5), (torque to 25 Nm/18 lb-ft) O-SEAL

G5-18A, 2505H, 25.5

1-45

ENGINE

Figure 1-21 Fuel Prefilter

1-46

G5-18A, 2505H, 25.5

31200936

ENGINE

Figure 1-21 Fuel Prefilter Item

Part Number

Qty.

1 2 3 4 5

70024961 70025153 70024513 70025239 70025121

1 1 1 1 2

31200936

Description

Rev.

FUEL FILTER, (includes items 2 thru 4) FUEL FILTER SENSOR CABLE, (includes item 4) SEALING RING HEXAGON BOLT, (torque to 42 Nm/31 lb-ft)

G5-18A, 2505H, 25.5

1-47

ENGINE

Figure 1-22 Rail

1-48

G5-18A, 2505H, 25.5

31200936

ENGINE

Figure 1-22 Rail Item

Part Number

Qty.

Description

1 2 950 951 952

70025151 70025124 70025235

1 2 1 AR 1

RAIL HEXAGON BOLT, (torque to 30 Nm/22 lb-ft) REPAIR KIT, (includes item 952), (not shown) MULTI-PURPOSE GREASE, (not shown) O-RING, (not shown)

31200936

70025240

G5-18A, 2505H, 25.5

Rev.

1-49

ENGINE

Figure 1-23 High Pressure Pipe

1-50

G5-18A, 2505H, 25.5

31200936

ENGINE

Figure 1-23 High Pressure Pipe Item

Part Number

Qty.

1 2 3

70025182 70025183 70025184

1 1 1

31200936

Description

Rev.

FUEL LINE FUEL LINE FUEL LINE

G5-18A, 2505H, 25.5

1-51

ENGINE

Figure 1-24 Fuel Line

1-52

G5-18A, 2505H, 25.5

31200936

ENGINE

Figure 1-24 Fuel Line Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9

70024502 70025185 70025158 70001655 70025101 70025109 70025115 70025133 70025148

1 1 1 1 2 2 1 1 1

31200936

Description

Rev.

FUEL LEAKAGE PIPE FUEL LINE, (includes items 5 & 9) MANIFOLD, (includes items 6 thru 8) HEXAGON BOLT, (torque to 13 Nm/10 lb-ft) SPRING BAND CLAMP SPRING BAND CLAMP PIPE CLAMP RUBBER HOSE PLUG-IN CONNECTOR

G5-18A, 2505H, 25.5

1-53

ENGINE

Figure 1-25 Fuel Line

1-54

G5-18A, 2505H, 25.5

31200936

ENGINE

Figure 1-25 Fuel Line Item

Part Number

Qty.

1 2 3 4 5 6 7

70025186 70025103 70025114 70025094 70025083 70025089 70025157

1 2 1 1 2 1 1

31200936

Description

Rev.

FUEL LINE, (includes items 2, 3 & 5 thru 7) SPRING BAND CLAMP PIPE CLAMP HEXAGON BOLT, (torque to 30 Nm/22 lb-ft) SEALING RING HOLLOW SCREW, (torque to 49 Nm/36 lb-ft) FUEL HOSE

G5-18A, 2505H, 25.5

1-55

ENGINE

Figure 1-26 Intake Pipe

1-56

G5-18A, 2505H, 25.5

31200936

ENGINE

Figure 1-26 Intake Pipe Item

Part Number

Qty.

1 2

70025168 70025112

1 1

31200936

Description

Rev.

INTAKE PIPE SPRING BAND CLAMP

G5-18A, 2505H, 25.5

1-57

ENGINE

Figure 1-27 Charge Air Elbow

1-58

G5-18A, 2505H, 25.5

31200936

ENGINE

Figure 1-27 Charge Air Elbow Item

Part Number

Qty.

1 2

70025169 70025122

1 4

31200936

Description

Rev.

CHARGE AIR ELBOW HEXAGON BOLT

G5-18A, 2505H, 25.5

1-59

ENGINE

Figure 1-28 Charge Air Pipe

1-60

G5-18A, 2505H, 25.5

31200936

ENGINE

Figure 1-28 Charge Air Pipe Item

Part Number

Qty.

1 2 3

70025167 70025107 70002675

1 1 1

31200936

Description

Rev.

CHARGE AIR PIPE SPRING BAND CLAMP SPRING BAND CLAMP

G5-18A, 2505H, 25.5

1-61

ENGINE

Figure 1-29 Control Unit

1-62

G5-18A, 2505H, 25.5

31200936

ENGINE

Figure 1-29 Control Unit Item

Part Number

Qty.

Description

1

70024472

1

950

70025210

1

CONTROL UNIT, (Control unit with engine spec record, without data record see item 950) CONTROL UNIT, (Control unit without engine spec record, with data record see item 1), (not shown)

31200936

G5-18A, 2505H, 25.5

Rev.

1-63

ENGINE

Figure 1-30 Coolant Pump

1-64

G5-18A, 2505H, 25.5

31200936

ENGINE

Figure 1-30 Coolant Pump Item

Part Number

Qty.

1 2 3 4 5

70024910 70025129 70025200 70025084 7020492

1 4 1 2 2

31200936

Description

Rev.

COOLING WATER PUMP, (includes items 2 thru 4) HEXAGON BOLT, (torque to 30 Nm/22 lb-ft) SEALING RING SCREW PLUG SEALING RING

G5-18A, 2505H, 25.5

1-65

ENGINE

Figure 1-31 V-Grooved Pulley

1-66

G5-18A, 2505H, 25.5

31200936

ENGINE

Figure 1-31 V-Grooved Pulley Item

Part Number

Qty.

1

70025159

1

31200936

Description

Rev.

V-GROOVED PULLEY

G5-18A, 2505H, 25.5

1-67

ENGINE

Figure 1-32 Fastenings

1-68

G5-18A, 2505H, 25.5

31200936

ENGINE

Figure 1-32 Fastenings Item

Part Number

Qty.

1

70025118

4

31200936

Description

Rev.

TORX-HD BOLT, (torque to 30 Nm/22 lb-ft)

G5-18A, 2505H, 25.5

1-69

ENGINE

Figure 1-33 Thermostat

1-70

G5-18A, 2505H, 25.5

31200936

ENGINE

Figure 1-33 Thermostat Item

Part Number

Qty.

1 2 3 4

70024473 70025143 70025142 70025124

1 1 1 2

31200936

Description

Rev.

THERMOSTAT O-SEAL COVER HEXAGON BOLT, (torque to 13 Nm/10 lb-ft)

G5-18A, 2505H, 25.5

1-71

ENGINE

Figure 1-34 Pipe/Line/Lead

1-72

G5-18A, 2505H, 25.5

31200936

ENGINE

Figure 1-34 Pipe/Line/Lead Item

Part Number

Qty.

1 2 3

70025177 70025179 70025110

1 2 4

31200936

Description

Rev.

PIPEWORK GASKET HEXAGON BOLT, (torque to 20 Nm/15 lb-ft)

G5-18A, 2505H, 25.5

1-73

ENGINE

Figure 1-35 Exhaust Manifold

1-74

G5-18A, 2505H, 25.5

31200936

ENGINE

Figure 1-35 Exhaust Manifold Item

Part Number

Qty.

1 2 3

70025170 70025130 70025164

1 8 1

31200936

Description

Rev.

EXHAUST MANIFOLD TORX-HD BOLT, (torque to 55 Nm/41 lb-ft) GASKET

G5-18A, 2505H, 25.5

1-75

ENGINE

Figure 1-36 Pipe/Line/Lead

1-76

G5-18A, 2505H, 25.5

31200936

ENGINE

Figure 1-36 Pipe/Line/Lead Item

Part Number

Qty.

1 2 3 4 5 6 7 8

70025178 70025156 70025179 70025180 70025125 70025174 70025175 70025117

1 1 2 1 7 1 1 4

31200936

Description

Rev.

PIPEWORK SHUTTLE VALVE GASKET GASKET HEXAGON BOLT HOUSING/CASE CAP HEXAGON BOLT

G5-18A, 2505H, 25.5

1-77

ENGINE

Figure 1-37 EGR-Module

1-78

G5-18A, 2505H, 25.5

31200936

ENGINE

Figure 1-37 EGR-Module Item

Part Number

Qty.

1 2 3 4 242

70025203 70025155 70025092 70025106

1 1 1 7 AR

31200936

Description

Rev.

EGR-MODULE PLUG HEXAGON BOLT, (torque to 30 Nm/22 lb-ft) TORX-HD BOLT, (torque to 30 Nm/22 lb-ft) GLUE

G5-18A, 2505H, 25.5

1-79

ENGINE

Figure 1-38 Turbocharger

1-80

G5-18A, 2505H, 25.5

31200936

ENGINE

Figure 1-38 Turbocharger Item

Part Number

Qty.

1 2 3 4 6 7 8 10 11 12 13 14 15 16

70024911 70024912 70025096 70025090 70025172 70025085 70025105 70025095 70001655 70024509 70025173 70025132 70025234 70040100

1 1 4 4 1 2 4 2 1 1 1 1 1 1

31200936

Description

Rev.

TURBOCHARGER GASKET STUD HEXAGON NUT, (torque to 21 Nm/15 lb-ft) LUBRICATION. OIL LINE, (includes items 7 & 8) HOLLOW SCREW, (torque to 18 Nm/13 lb-ft) SEALING RING HEXAGON BOLT, (torque to 8.5 Nm/6 lb-ft) HEXAGON BOLT, (torque to 8.5 Nm/6 lb-ft) GASKET RETURN LINE O-SEAL ATTACHMENT FLANGE O-SEAL

G5-18A, 2505H, 25.5

1-81

ENGINE

Figure 1-39 V-Grooved Pulley

1-82

G5-18A, 2505H, 25.5

31200936

ENGINE

Figure 1-39 V-Grooved Pulley Item

Part Number

Qty.

1 2

70025150 70024913

1 1

31200936

Description

Rev.

V-GROOVED PULLEY NARROW V-BELT

G5-18A, 2505H, 25.5

1-83

ENGINE

Figure 1-40 Generator

1-84

G5-18A, 2505H, 25.5

31200936

ENGINE

Figure 1-40 Generator Item

Part Number

Qty.

1 2 3 4 5 6

70024914 70025149 70025131 70025141 70025079 70025086

1 1 1 1 1 1

31200936

Description

Rev.

GENERATOR, (includes items 2 thru 6) CONTROLLER FAN FASTENINGS, (includes items 5 & 6) PLAIN WASHER HEXAGON NUT

G5-18A, 2505H, 25.5

1-85

ENGINE

Figure 1-41 Fastenings

1-86

G5-18A, 2505H, 25.5

31200936

ENGINE

Figure 1-41 Fastenings Item

Part Number

Qty.

1 2 3 4 5

70025191 70025126 70025100 70025201 70025081

1 2 2 1 1

31200936

Description

Rev.

RETAINING PLATE HEXAGON BOLT, (torque to 30 Nm/22 lb-ft) HEXAGON BOLT, (torque to 60 Nm/44 lb-ft) CLAMPING STRAP HEXAGON NUT

G5-18A, 2505H, 25.5

1-87

ENGINE

Figure 1-42 Starter

1-88

G5-18A, 2505H, 25.5

31200936

ENGINE

Figure 1-42 Starter Item

Part Number

Qty.

1 2

70024915 70025099

1 2

31200936

Description

Rev.

STARTER HEXAGON BOLT, (torque to 25 Nm/18 lb-ft)

G5-18A, 2505H, 25.5

1-89

ENGINE

Figure 1-43 Cap

1-90

G5-18A, 2505H, 25.5

31200936

ENGINE

Figure 1-43 Cap Item

Part Number

Qty.

1

70025227

1

31200936

Description

Rev.

CAP

G5-18A, 2505H, 25.5

1-91

ENGINE

Figure 1-44 Cable Harness

1-92

G5-18A, 2505H, 25.5

31200936

ENGINE

Figure 1-44 Cable Harness Item

Part Number

Qty.

1 2

70025231 70025233

1 1

31200936

Description

Rev.

CABLE HARNESS, (includes item 2) PLUG-IN CONNECTOR, (X18)

G5-18A, 2505H, 25.5

1-93

ENGINE

Figure 1-45 Fastenings

1-94

G5-18A, 2505H, 25.5

31200936

ENGINE

Figure 1-45 Fastenings Item

Part Number

Qty.

1 2 3 4 5 6 7

70025166 70025211 70025189 70025102 70025126 70025093 70025236

1 1 1 2 3 3 1

31200936

Description

Rev.

ANGLE SUPPORT RETAINING PLATE RETAINING PLATE HEXAGON BOLT, (torque to 30 Nm/22 lb-ft) HEXAGON BOLT, (torque to 30 Nm/22 lb-ft) HEXAGON BOLT, (torque to 30 Nm/22 lb-ft) SUPPORT

G5-18A, 2505H, 25.5

1-95

ENGINE

Figure 1-46 Cable Harness

IF EQUIPPED WITH ENGINE 1001136095

1-96

G5-18A, 2505H, 25.5

31200936

ENGINE

Figure 1-46 Cable Harness Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

70025232 70025165 70025216 70025134 70025215 70025228 70025226 70025220 70025222 70025223 70025219 70025238 70025221 70025217 70025213 70025209 70025225 70025229 70025218 70025230

1 1 1 4 1 2 1 5 4 1 1 1 2 8 2 1 1 1 2 6

31200936

Description

Rev.

CABLE HARNESS, (includes items 2 thru 20) RETAINING PLATE ADAPTER CHEESE HD SCREW, (torque to 6 Nm/4 lb-ft) FIXING BRACKET BRACKET PLUG-IN CONNECTOR, (X17) PLUG-IN CONNECTOR, (Y15.3, Y15.2, Y15.4, Y15.1 & Y) PLUG-IN CONNECTOR, (B74, B43, B40.2 & B40.1) PLUG-IN CONNECTOR, (B49) PLUG-IN CONNECTOR, (B48) PLUG-IN CONNECTOR, (Y20) PLUG-IN CONNECTOR, (B6 & B51) CLAMPING BAND FIXING CLIP BRACKET SUPPORT WIRE FASTENER CLAMPING BAND WIRE FASTENER

G5-18A, 2505H, 25.5

1-97

ENGINE

Figure 1-46 Cable Harness

IF EQUIPPED WITH ENGINE 1001139668

1-98

G5-18A, 2505H, 25.5

31200936

ENGINE

Figure 1-46 Cable Harness Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

70025077 70025165 70025216 70025134 70025215 70025228 70025226 70025220 70025222 70025223 70025219 70025238 70025221 70025217 70025213 70025209 70025225 70025229 70025218 70025230 70025237 70025214 70025224

1 1 1 4 1 2 1 5 4 1 1 1 2 8 2 1 1 1 2 7 1 1 2

31200936

Description

Rev.

CABLE HARNESS, (includes items 2 thru 22) RETAINING PLATE ADAPTER CHEESE HD SCREW FIXING BRACKET BRACKET PLUG-IN CONNECTOR, (X17) PLUG-IN CONNECTOR, (Y15.1, Y15.2, Y15.3 & Y15.4) PLUG-IN CONNECTOR, (B43, B74, B40.1 & B40.2) PLUG-IN CONNECTOR, (B49) PLUG-IN CONNECTOR, (B48) PLUG-IN CONNECTOR, (Y20) PLUG-IN CONNECTOR, (B6 & B51) CLAMPING BAND FIXING CLIP BRACKET SUPPORT WIRE FASTENER CLAMPING BAND WIRE FASTENER PLUG-IN CONNECTOR CAP CLAMPING BAND

G5-18A, 2505H, 25.5

1-99

ENGINE

Figure 1-47 Tacho Generator

1-100

G5-18A, 2505H, 25.5

31200936

ENGINE

Figure 1-47 Tacho Generator Item

Part Number

Qty.

1 2 3

70024503 70025128 70024917

1 1 1

31200936

Description

Rev.

TACHO-GENERATOR HEXAGON BOLT, (torque to 8.5 Nm/6 lb-ft) O-SEAL

G5-18A, 2505H, 25.5

1-101

ENGINE

Figure 1-48 Temperature Transmitter

1-102

G5-18A, 2505H, 25.5

31200936

ENGINE

Figure 1-48 Temperature Transmitter Item

Part Number

Qty.

1

70024918

1

31200936

Description

Rev.

TEMPERATURE TRANSMITTER

G5-18A, 2505H, 25.5

1-103

ENGINE

Figure 1-49 Pressure Sensor

1-104

G5-18A, 2505H, 25.5

31200936

ENGINE

Figure 1-49 Pressure Sensor Item

Part Number

Qty.

1 2

70024504 70024920

1 1

31200936

Description

Rev.

PRESSURE SENSOR, (includes item 2), (torque to 25 Nm/18 lb-ft) O-SEAL

G5-18A, 2505H, 25.5

1-105

ENGINE

Figure 1-50 Sensor

1-106

G5-18A, 2505H, 25.5

31200936

ENGINE

Figure 1-50 Sensor Item

Part Number

Qty.

1 2 3 4 5

70024507 70025120 70024922 70001655 70025212

1 1 1 2 1

31200936

Description

Rev.

PRESSURE SENSOR, (includes item 2) O-SEAL TEMPERATURE TRANSMITTER, (includes item 5) HEXAGON BOLT, (torque to 8.5 Nm/6 lb-ft) O-SEAL

G5-18A, 2505H, 25.5

1-107

ENGINE

Figure 1-51 Connection Housing

1-108

G5-18A, 2505H, 25.5

31200936

ENGINE

Figure 1-51 Connection Housing Item

Part Number

Qty.

1 2 3

70025192 70025113 70025108

1 2 4

31200936

Description

Rev.

CONNECTION HOUSING STRAIGHT PIN HEXAGON BOLT, (torque to 70 Nm/52 lb-ft)

G5-18A, 2505H, 25.5

1-109

ENGINE

Figure 1-52 Glow Plug

1-110

G5-18A, 2505H, 25.5

31200936

ENGINE

Figure 1-52 Glow Plug Item

Part Number

Qty.

1

70000345

4

31200936

Description

Rev.

GLOW PLUG

G5-18A, 2505H, 25.5

1-111

ENGINE

Figure 1-53 Inlet

IF EQUIPPED WITH ENGINE 1001136095

1-112

G5-18A, 2505H, 25.5

31200936

ENGINE

Figure 1-53 Inlet Item

Part Number

Qty.

1 2 3 4

70025243 70024515 70024516 70025244

1 1 1 2

31200936

Description

Rev.

INLET, (includes item 2 thru 4) CLIP GASKET LOCK

G5-18A, 2505H, 25.5

1-113

ENGINE

Figure 1-54 Bracket

IF EQUIPPED WITH ENGINE 1001136095

1-114

G5-18A, 2505H, 25.5

31200936

ENGINE

Figure 1-54 Bracket Item

Part Number

Qty.

1

70025245

2

31200936

Description

Rev.

BRACKET

G5-18A, 2505H, 25.5

1-115

ENGINE

Figure 1-55 Mounting Material

IF EQUIPPED WITH ENGINE 1001136095

1-116

G5-18A, 2505H, 25.5

31200936

ENGINE

Figure 1-55 Mounting Material Item

Part Number

Qty.

1 2

70025241 70025242

1 1

31200936

Description

Rev.

CLIP GASKET

G5-18A, 2505H, 25.5

1-117

ENGINE

Figure 1-56 Returns Elevator

IF EQUIPPED WITH ENGINE 1001136095

1-118

G5-18A, 2505H, 25.5

31200936

ENGINE

Figure 1-56 Returns Elevator Item

Part Number

Qty.

1

70025246

1

31200936

Description

Rev.

RETURNS ELEVATOR

G5-18A, 2505H, 25.5

1-119

ENGINE

Figure 1-57 Special Tools

This Page Intentionally Left Blank

1-120

G5-18A, 2505H, 25.5

31200936

ENGINE

Figure 1-57 Special Tools Item

31200936

Part Number

Qty.

70025250 70025255 70025256 70025257 70025258 70025259 70025261 70025264 70025266 70025268 70025269 70025271 70025272 70025273 70025275 70025276 70025277 70025279 70025280 70025282 70025283 70025284 70025285 70025287 70025288 70025289 70025290 70025292

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Description

Rev.

PUMP ASSEMBLY SLEEVE TESTING DEVICE PLIERS SOCKET WRENCH DOG WRENCH INSERT/ELEMENT MEASUR. INSTRUMENT BRUSH TOOLS CHECK DESIGNATION FITTING TOOL FITTING TOOL CHECK DESIGNATION PLIERS DIAL GAUGE DIAL GAUGE SPECIAL TOOLS PLUG FITTING TOOL FITTING TOOL KEY TOOL PULLER ASSEMBLY DEVICE ASSEMBLY DEVICE PULLER DECOM INTERFACE

G5-18A, 2505H, 25.5

1-121

ENGINE

This Page Intentionally Left Blank

1-122

G5-18A, 2505H, 25.5

31200936

SECTION 2 RECOMMENDED SPARE PARTS RECOMMENDED SPARE PARTS The following list will service fleets of machines (built to current production per date on the front cover) with repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.

Part Number 70024904 70024905 7020465 70024907 70040080 7016331 70025153 70024910 70024911 70024912 70024509 70024913 70024914 70024915 70024503 70024917 70024918 70024504 70024920 70024507 70024922 70000345 70024924 70024494 70024925 70025202

31200936

Description ENGINE DIPSTICK O-SEAL FILLER CAP GASKET ROTATING SHAFT LIP SEAL OIL FILTER FUEL PREFILTER COOLANT WATER PUMP TURBOCHARGER GASKET GASKET V-BELT GENERATOR STARTER TACHO-GENERATOR O-SEAL TEMPERATURE TRANSMITTER PRESSURE SENSOR O-SEAL PRESSURE SENSOR TEMPERATURE TRANSMITTER GLOW PLUG HIGH-PRESSURE PUMP OIL COOLER GASKET OIL PUMP

Qty./Machine 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

G5-18A, 2505H, 25.5

2-1

RECOMMENDED SPARE PARTS The following list will service fleets of machines (built to current production per date on the front cover) with repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.

Part Number

2-2

Description

TH255C

Qty./Machine

31200936

SECTION 3 PART NUMBER INDEX PART NUMBER INDEX Part Number

Page

70000345 ..................... 1-111 70001655 ......1-5, 1-23, 1-53, 1-81, 1-107 70001870 ....................... 1-11 70002675 ....................... 1-61 70003136 ....................... 1-39 70024472 ....................... 1-63 70024473 ....................... 1-71 70024486 ....................... 1-43 70024488 ....................... 1-37 70024494 ....................... 1-31 70024502 ....................... 1-53 70024503 ..................... 1-101 70024504 ............ 1-45, 1-105 70024507 ..................... 1-107 70024509 ....................... 1-81 70024513 ....................... 1-47 70024515 ..................... 1-113 70024516 ..................... 1-113 70024517 ....................... 1-37 70024904 ......................... 1-3 70024905 ......................... 1-3 70024907 ....................... 1-25 70024910 ....................... 1-65 70024911 ....................... 1-81 70024912 ....................... 1-81 70024913 ....................... 1-83 70024914 ....................... 1-85 70024915 ....................... 1-89 70024917 ..................... 1-101 70024918 ..................... 1-103 70024920 ............ 1-45, 1-105 70024922 ..................... 1-107 70024924 ....................... 1-37 70024925 ....................... 1-31 70024961 ....................... 1-47 70025076 ....................... 1-25 70025077 ....................... 1-99 70025079 ....................... 1-85 70025080 ....................... 1-37 70025081 ....................... 1-87 70025082 ....................... 1-25 70025083 ....................... 1-55 70025084 ....................... 1-65 70025085 ....................... 1-81 70025086 ....................... 1-85 70025087 ....................... 1-37 70025088 ......................... 1-9 70025089 ....................... 1-55 70025090 ....................... 1-81 70025091 ....................... 1-25 70025092 ....................... 1-79 70025093 .............. 1-21, 1-95 70025094 ....................... 1-55 70025095 ....................... 1-81 70025096 ....................... 1-81 70025097 ....................... 1-17 70025098 ....................... 1-35 70025099 ....................... 1-89

31200936

Part Number

Page

70025100 ....................... 1-87 70025101 ....................... 1-53 70025102 ....................... 1-95 70025103 ....................... 1-55 70025104 ....................... 1-37 70025105 ....................... 1-81 70025106 ....................... 1-79 70025107 ....................... 1-61 70025108 ..................... 1-109 70025109 ....................... 1-53 70025110 ....................... 1-73 70025111 ......................... 1-5 70025112 ....................... 1-57 70025113 ..................... 1-109 70025114 ....................... 1-55 70025115 ....................... 1-53 70025116 ......................... 1-5 70025117 ....................... 1-77 70025118 ....................... 1-69 70025119 ......................... 1-5 70025120 ..................... 1-107 70025121 .............. 1-45, 1-47 70025122 ....................... 1-59 70025123 ......................... 1-9 70025124 .............. 1-49, 1-71 70025125 ..... 1-27, 1-31, 1-77 70025126 .............. 1-87, 1-95 70025127 ....................... 1-25 70025128 ..................... 1-101 70025129 ....................... 1-65 70025130 ....................... 1-75 70025131 ....................... 1-85 70025132 ....................... 1-81 70025133 ....................... 1-53 70025134 .............. 1-97, 1-99 70025135 ....................... 1-27 70025136 ....................... 1-27 70025137 ....................... 1-33 70025138 ....................... 1-15 70025139 ....................... 1-11 70025140 .............. 1-39, 1-41 70025141 ....................... 1-85 70025142 ....................... 1-71 70025143 ....................... 1-71 70025144 ....................... 1-43 70025145 .............. 1-39, 1-41 70025146 .............. 1-39, 1-41 70025147 .............. 1-39, 1-41 70025148 ....................... 1-53 70025149 ....................... 1-85 70025150 ....................... 1-83 70025151 ....................... 1-49 70025152 ....................... 1-37 70025153 ....................... 1-47 70025154 .............. 1-39, 1-41 70025155 ....................... 1-79 70025156 ....................... 1-77 70025157 ....................... 1-55 70025158 ....................... 1-53

Part Number

Page

70025159 ....................... 1-67 70025160 ....................... 1-45 70025161 ....................... 1-45 70025162 ......................... 1-9 70025163 ....................... 1-19 70025164 ....................... 1-75 70025165 ..............1-97, 1-99 70025166 ....................... 1-95 70025167 ....................... 1-61 70025168 ....................... 1-57 70025169 ....................... 1-59 70025170 ....................... 1-75 70025171 ....................... 1-35 70025172 ....................... 1-81 70025173 ....................... 1-81 70025174 ....................... 1-77 70025175 ....................... 1-77 70025176 ....................... 1-25 70025177 ....................... 1-73 70025178 ....................... 1-77 70025179 ..............1-73, 1-77 70025180 ....................... 1-77 70025181 ....................... 1-41 70025182 ....................... 1-51 70025183 ....................... 1-51 70025184 ....................... 1-51 70025185 ....................... 1-53 70025186 ....................... 1-55 70025187 ....................... 1-39 70025188 ....................... 1-37 70025189 ....................... 1-95 70025190 ....................... 1-25 70025191 ....................... 1-87 70025192 ..................... 1-109 70025193 ....................... 1-19 70025194 ....................... 1-19 70025195 ....................... 1-19 70025196 ....................... 1-19 70025197 ....................... 1-21 70025198 ....................... 1-13 70025199 ......................... 1-5 70025200 ....................... 1-65 70025201 ....................... 1-87 70025202 ....................... 1-27 70025203 ....................... 1-79 70025204 ....................... 1-23 70025205 ....................... 1-19 70025206 ....................... 1-19 70025207 ....................... 1-19 70025208 ....................... 1-19 70025209 ..............1-97, 1-99 70025210 ....................... 1-63 70025211 ....................... 1-95 70025212 ..................... 1-107 70025213 ..............1-97, 1-99 70025214 ....................... 1-99 70025215 ..............1-97, 1-99 70025216 ..............1-97, 1-99 70025217 ..............1-97, 1-99

G5-18A, 2505H, 25.5

Part Number

Page

70025218 .............. 1-97, 1-99 70025219 .............. 1-97, 1-99 70025220 .............. 1-97, 1-99 70025221 .............. 1-97, 1-99 70025222 .............. 1-97, 1-99 70025223 .............. 1-97, 1-99 70025224 ....................... 1-99 70025225 .............. 1-97, 1-99 70025226 .............. 1-97, 1-99 70025227 ....................... 1-91 70025228 .............. 1-97, 1-99 70025229 .............. 1-97, 1-99 70025230 .............. 1-97, 1-99 70025231 ....................... 1-93 70025232 ....................... 1-97 70025233 ....................... 1-93 70025234 ....................... 1-81 70025235 ....................... 1-49 70025236 ....................... 1-95 70025237 ....................... 1-99 70025238 .............. 1-97, 1-99 70025239 ....................... 1-47 70025240 ....................... 1-49 70025241 ..................... 1-117 70025242 ..................... 1-117 70025243 ..................... 1-113 70025244 ..................... 1-113 70025245 ..................... 1-115 70025246 ..................... 1-119 70025250 ..................... 1-121 70025255 ..................... 1-121 70025256 ..................... 1-121 70025257 ..................... 1-121 70025258 ..................... 1-121 70025259 ..................... 1-121 70025261 ..................... 1-121 70025264 ..................... 1-121 70025266 ..................... 1-121 70025268 ..................... 1-121 70025269 ..................... 1-121 70025271 ..................... 1-121 70025272 ..................... 1-121 70025273 ..................... 1-121 70025275 ..................... 1-121 70025276 ..................... 1-121 70025277 ..................... 1-121 70025279 ..................... 1-121 70025280 ..................... 1-121 70025282 ..................... 1-121 70025283 ..................... 1-121 70025284 ..................... 1-121 70025285 ..................... 1-121 70025287 ..................... 1-121 70025288 ..................... 1-121 70025289 ..................... 1-121 70025290 ..................... 1-121 70025292 ..................... 1-121 70040080 ....................... 1-25 70040100 ....................... 1-81

3-1

PART NUMBER INDEX Part Number

Page

Part Number

Page

Part Number

Page

Part Number

Page

7016331 ......................... 1-29 7020404 ........................... 1-9 7020465 .................. 1-7, 1-19 7020492 ......................... 1-65 7024579 ......................... 1-11

3-2

G5-18A, 2505H, 25.5

31200936

31200936

An Oshkosh Corporation Company

JLG Industries, Inc. 1 JLG Drive McConnellsburg PA. 17233-9533 USA Phone: +1-717-485-5161 Customer Support Toll Free: 1-877-554-5438 Fax: +1-717-485-6417

JLG Worldwide Locations JLG Industries (Australia) P.O. Box 5119 11 Bolwarra Road Port Macquarie N.S.W. 2444 Australia Phone: +61 2 65811111 Fax: +61 2 65813058

JLG Latino Americana Ltda.

Rua Antonia Martins Luiz, 580 Distrito Industrial João Narezzi 13347-404 Indaiatuba - SP Brazil Phone: +55 19 3936 8870 Fax: +55 19 3935 2312

JLG Industries (UK) Ltd Bentley House Bentley Avenue Middleton Greater Manchester M24 2GP England Phone: +44 (0)161 654 1000 Fax: +44 (0)161 654 1001

JLG France SAS Z.I. de Baulieu 47400 Fauillet France Phone: +33 (0)5 53 88 31 70 Fax: +33 (0)5 53 88 31 79

JLG Deutschland GmbH Max-Planck-Str. 21 D - 27721 Ritterhude-lhlpohl Germany Phone: +49 (0)421 69 350 20 Fax: +49 (0)421 69 350 45

JLG Equipment Services Ltd. Rm 1107 Landmark North 39 Lung Sum Avenue Sheung Shui N.T. Hong Kong Phone: +852 2639 5783 Fax: +852 2639 5797

JLG Industries (Italia) s.r.l.

Via Po. 22 20010 Pregnana Milanese - MI Italy Phone: +39 029 359 5210 Fax: +39 029 359 5845

JLG Europe B.V. Polaris Avenue 63 2132 JH Hoofddorp The Netherlands Phone: +31 (0)23 565 5665 Fax: +31 (0)23 557 2493

JLG Polska UI. Krolewska 00-060 Warsawa Poland Phone: +48 (0)914 320 245 Fax: +48 (0)914 358 200

Plataformas Elevadoras JLG Iberica, S.L. Trapadella, 2 P.I. Castellbisbal Sur 08755Castellbisbal, Barcelona Spain Phone: +34 93 772 4 700 Fax: +34 93 771 1762

JLG Sverige AB Enkopingsvagen 150 Box 704 SE - 176 27 Jarfalla Sweden Phone: +46 (0)850 659 500 Fax: +46 (0)850 659 534

www.jlg.com