JLG G15-19A Telehandler Parts Manual - PDF DOWNLOAD

Illustrated Parts Manual Models G5-19A & G6-23A 31200194 Revised April 4, 2014

An Oshkosh Corporation Company

EFFECTIVITY PAGE March 10, 2006 - A - Original Issue Of Manual February 23, 2007 - B - Revised Manual July 6, 2007 - C - Revised Manual May 15, 2008 - D - Revised Manual May 29, 2009 - E - Revised Manual April 3, 2014 - F - Revised Manual

31200194

G5-19A/G6-23A

i

EFFECTIVITY PAGE

-ii

G5-19A/G6-23A

31200194

TABLE OF CONTENTS FIGURE NO.

TITLE

PAGE NO.

SECTION 1 – FRAME & ATTACHING PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 1-1 1-2 1-3

Frame Shrouding & Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 Frame Shrouding & Trim, Fender Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6 Axle Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8

SECTION 2 – BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 2-1 2-2 2-3 2-4

First Boom Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Second Boom Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Quick Switch Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Hydraulic Quick Switch Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-2 2-6 2-10 2-12

SECTION 3 – ATTACHMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 3-1 3-2 3-3 3-4 3-5 3-6 3-7 3-8 3-9 3-10 3-11

Carriage Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Buckets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Four In One Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fork Mounted Hook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Truss Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Manure Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fork . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Side Shift Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Side Tilt Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fork Position/Side Shift Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fork Mounted Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-2 3-4 3-6 3-8 3-10 3-12 3-14 3-16 3-18 3-20 3-24

SECTION 4 – ENGINE & ATTACHING PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 4-1 4-2 4-3 4-4 4-5 4-6

Engine Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Deutz Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fuel Tank & Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Radiator Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Air Cleaner Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Exhaust Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-2 4-4 4-6 4-8 4-10 4-12

SECTION 5 – DRIVE TRAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 5-1 5-2 5-3 5-4 5-5 5-6

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Front Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Front Axle - Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Front Axle - Housing and Steering Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Front Axle - Bevel Gear Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Front Axle - Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Front Axle - Double U-Joint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

G5-19A/G6-23A

5-2 5-4 5-8 5-12 5-14 5-16

iii

TABLE OF CONTENTS FIGURE NO. 5-7 5-8 5-9 5-10 5-11 5-12 5-13 5-14 5-15 5-16 5-17 5-18 5-19

TITLE

PAGE NO.

Front Axle - Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Front Axle - Wheel Hub and Final Reduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Front Axle - Transmission Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Front Axle - Lower and Upper Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Rear Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Rear Axle - Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Rear Axle - Swivel Housing and Steering Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Rear Axle - Bevel Gear Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Rear Axle - Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Rear Axle - Double U-Joint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Rear Axle - Wheel Hub and Final Reduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Drive Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Tires & Rims . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-20 5-24 5-28 5-30 5-34 5-36 5-38 5-42 5-44 5-48 5-52 5-56 5-58

SECTION 6 – CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 6-1 6-2 6-3 6-4 6-5 6-6 6-7 6-8 6-9

Cab Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Cab Interior Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Seat Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Cab Windows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Cab Door Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Wiper Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Air Circulation Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Tool Box Assembly (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fire Extinguisher Installation (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-2 6-4 6-6 6-8 6-10 6-12 6-14 6-18 6-20

SECTION 7 – CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 7-1 7-2 7-3 7-4

Boom Joystick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Steering Column & Attaching Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Accelerator Pedal Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Brake Pedal Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-2 7-4 7-6 7-8

SECTION 8 – HYDRAULIC CIRCUITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 8-1 8-2 8-3 8-4 8-5 8-6 8-7 8-8 8-9

iv

Supply Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Dump Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Front Drive Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Steer Select . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Service/Park Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Lift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Extend/Retract Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Tilt & Tilt Compensating Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Auxiliary Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

G5-19A/G6-23A

8-2 8-4 8-8 8-12 8-14 8-16 8-18 8-22 8-26

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TABLE OF CONTENTS FIGURE NO. 8-10

TITLE

PAGE NO.

Rear Hydraulic Outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-28

SECTION 9 – HYDRAULIC COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1 9-1 9-2 9-3 9-4 9-5 9-6 9-7 9-8 9-9 9-10 9-11

Lift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Extend/Retract Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Tilt Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Compensating Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fork Locking Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Main Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Front Drive Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Hydrostatic Transmission Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Hydraulic Tank Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Implement Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Auxiliary Diverter Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9-2 9-6 9-10 9-14 9-18 9-20 9-24 9-28 9-30 9-32 9-34

SECTION 10 – ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1 10-1 10-2 10-3 10-4 10-5 10-6 10-7 10-8 10-9 10-10

Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Engine Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Rear Chassis Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Front Chassis Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PWM Valve Controller Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Roof Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Main Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Ground Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Bucket Shake Switch (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Oil Temperature Gauge Installation (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10-2 10-6 10-10 10-14 10-16 10-18 10-20 10-24 10-26 10-28

SECTION 11 – DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1 11-1 11-2 11-3 11-4

Frame & Boom Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Cab Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Machine Decals, G5-19A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Machine Decals, G6-23A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11-2 11-6 11-8 11-10

SECTION 12 – OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1 12-1 12-2 12-3 12-4 12-5 12-6

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Cab Worklight Installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Boom Worklight Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Rotating Beacon Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Air Conditioner Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Draw Bar Coupling Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Dual Boom Aux Hydraulic, Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

G5-19A/G6-23A

12-2 12-4 12-6 12-8 12-12 12-14

v

TABLE OF CONTENTS FIGURE NO. 12-7 12-8 12-9 12-10 12-11 12-12

TITLE

PAGE NO.

Dual Boom Aux Hydraulic, Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Option Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Upper Cab Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Pintle Hitch Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Dump Valve Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Boom Auxiliary Electric . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12-16 12-18 12-20 12-24 12-26 12-28

SECTION 13 – RECOMMENDED SPARE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-1 SECTION 14 – PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-1

vi

G5-19A/G6-23A

31200194

SECTION 1 FRAME & ATTACHING PARTS

31200194

G5-19A/G6-23A

FRAME & ATTACHING PARTS Figure 1-1 Frame Shrouding & Trim

1

22

24

9

12

10 2 15 13

14 5 6

36

10

23 7

15 3 15 10

4 15 10 13

15 17

15 16 11

8

30

35 33

PAH0010

1-2

G5-19A/G6-23A

31200194

FRAME & ATTACHING PARTS Figure 1-1 Frame Shrouding & Trim (Continued)

REAR VIEW MIRROR FOR G5-19A CAB MOUNTING HARDWARE FOR G5-19A

43

55 56

39

56

57

54

57 40

49

42 39

41 44

38

58 59

37

38

48 46 47 46 48 PAH0021

G5-19A MIRROR

31200194

G5-19A/G6-23A

1-3

FRAME & ATTACHING PARTS Figure 1-1 Frame Shrouding & Trim Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 22 23 24 30 33 35

36 37 38 39 40 41 42 43 44 46 47 48 49 54 55 56 57 58 59 60

1-4

Part Number

Qty.

0275028 1671260 1671177 0903274 3575643 8000382 8000801 4806433 4160213 2014226 0760810 0761010 3290605 3290805 4811700 4811900 4812000 5220800 2520136 4340868 4806444 0275255 3380687 2360729 2360778 2360663 3575641

1 1 1 1 1 1 1 2 1 6.4 M 11 2 3 2 3 11 2 1 1 1 1 1 1 1 1 1 1 Ref 2 1 8 4 4 4 4 4 2 1 2 Ref 1 1 2 2 2 2 AR

3140007 3140007 1781813 4806626 8000565 8000567 0712029 3292001 0761012 8003392 4812000 80363195 3841634 3291601 4812300 3292001 4812500 0100011

Description ENGINE HOOD INSTALLATION, (includes items 1 thru 17) HOOD ASSY, (includes items 22 thru 24) ENGINE PANEL HOOD BRACKET SUPPORT PLATE HOOD LATCH HOOD LOCK HINGE GAS SPRING RUBBER SEAL HEX HD CAPSCREW, 8-1.25X20mm, GR 8.8 HEX HD CAPSCREW, 10-1.50X20mm, GR 8.8 HEX LOCK NUT, M6X1 HEX LOCK NUT, M8X1.25 FLAT WASHER, 6mm FLAT WASHER, 8mm FLAT WASHER, 10mm RIPP NUT, 8mm GRILL HOOD SUPPORT PLATE REAR COVER PANEL, (includes item 33) REAR PANEL FRAME, (G5-19A), (Before S/N 1160002168) FRAME, (G5-19A), (S/N 1160002168 & after) FRAME, (G6-23A) PANEL SUPPORT HEADLIGHT ASSY, (see Figure 10-1 for details) MIRROR, (G5-19A) MIRROR, (G6-23A) CAB MOUNT BUSHING WASHER RUBBER MOUNT HEX HD CAPSCREW, GR 10.9, (torque to 111 ft-lb [150 Nm]) HEX NUT, M20X2.5 HEX HD CAPSCREW, 10-1.50X25mm CABLE SET, GROUND CONNECTION FLAT WASHER, 10mm CAB, (see Figure 6-1 for details) MIRROR MIRROR ATTACH BAR HEX NUT, M16X2 FLAT WASHER, 16mm HEX NUT, M20X2.5 WASHER, 20mm LOCTITE, #242

G5-19A/G6-23A

Rev. A A

A

31200194

FRAME & ATTACHING PARTS Figure 1-1 Frame Shrouding & Trim (Continued) Item

31200194

Part Number

Qty.

Description

G5-19A/G6-23A

Rev.

1-5

FRAME & ATTACHING PARTS Figure 1-2 Frame Shrouding & Trim, Fender Installation

2

1 4

7

5 10 6

9 11

3

8

102 101

103

PAH0030

1-6

G5-19A/G6-23A

31200194

FRAME & ATTACHING PARTS Figure 1-2 Frame Shrouding & Trim, Fender Installation Item

Part Number

Qty. 1 1 4 16 16 4 4 4 4 4 4 16 16 8 4 16 8

FENDER INSTALLATION, (G5-19A), (optional), (includes items 1 thru 11) FENDER INSTALLATION, (G6-23A), (optional), (includes items 1 thru 11) BOLT, MUSHROOM HEAD 8-1.25X20mm HEX HD CAPSCREW, 10-1.50X50mm, GR 8.8 HEX HD CAPSCREW, 16X45, GR 8.8 FENDER, (G5-19A) FENDER, (G6-23A) SUPPORT PLATE, (G5-19A) SUPPORT PLATE, (G6-23A) FENDER SUPPORT, (G5-19A) FENDER SUPPORT, (G6-23A) WASHER, 10mm WASHER, 16mm RIPP NUT, (G5-19A) RIPP NUT, (G6-23A) RIPP NUT PLUG

B F

10 11

0274812 0273812 328027 0701018 0761617 1001096569 1001096345 1001098263 3575386 4340882 4340883 4812000 4812300 5220800 5220800 5221000 8006580 0275259 0761010 2090061 4812000

1 3 1 3

CAB FENDER INSTALLATION, (includes items 101 thru 103) HEX HD CAPSCREW, 10-1.50X20mm CAB FENDER FLAT WASHER, 10mm

A

101 102 103

1 2 3 4 5 6 7 8 9

31200194

Description

G5-19A/G6-23A

Rev.

1-7

FRAME & ATTACHING PARTS Figure 1-3 Axle Installation G5-19A

31

62 63

31 53

43 53

10

4 2 5

61

11 64 3 60

12

21 20

2 6

PAH0041

1-8

G5-19A/G6-23A

31200194

FRAME & ATTACHING PARTS Figure 1-3 Axle Installation Item

Part Number

Qty.

2 3 4 5 6 10 11 12 20 21 31 43 53 60 61 62 63 64

0100019

AR Ref Ref 6 8 6 8 2 32 32 11 1 11 Ref 1 6 6 1

31200194

0630599 0712040 3300478 3332001 3574829 7028416 7028415 0761005 1671334 4812000 1001097241 4191707 4811700 1001099383

Description

Rev.

LOCTITE, #271 FRONT AXLE ASSY, (see Figure 5-1 for details) REAR AXLE ASSY, (see Figure 5-11 for details) HEX HD CAPSCREW, 20-1.50X140mm HEX HD CAPSCREW, 20X230, GR10.9 HEX NUT, M20X1.5 HEX NUT, M20X2.5 AXLE PLATE LUG NUT, (torque to 221 ft-lb [300 Nm]) SPRING WASHER HEX HD CAPSCREW, 10X10 HOSE COVER FLAT WASHER, 10mm TIRE & RIM ASSY, (see Figure 5-19 for details) COVER SCREW, M16X6mm FLAT WASHER, 6mm MOTOR ACCESS COVER

G5-19A/G6-23A

1-9

FRAME & ATTACHING PARTS Figure 1-3 Axle Installation G6-23A

31

43

62 63 61

31 53

53

4

10 2 5

64 11

3 60

12 2 6

21 20 PAH0051

1-10

G5-19A/G6-23A

31200194

FRAME & ATTACHING PARTS Figure 1-3 Axle Installation Item

Part Number

Qty.

2 3 4 5 6 10 11 12 20 21 31 43 53 60 61 62 63 64

0100019

AR Ref Ref 6 8 6 8 2 32 32 9 1 9 Ref 1 6 6 1

31200194

0630599 0712445 3300478 3332401 3575706 7028416 7028415 0761005 1671206 4812000 1001097241 4191707 4811700 1001099383

Description

Rev.

LOCTITE, #271 FRONT AXLE ASSY, (see Figure 5-1 for details) REAR AXLE ASSY, (see Figure 5-11 for details) HEX HD CAPSCREW, 20-1.50X140mm HEX HD CAPSCREW, 20X230, GR10.9 HEX NUT, M20X1.5 HEX NUT, M20X2.5 AXLE PLATE LUG NUT, (torque to 221 ft-lb [300 Nm]) SPRING WASHER HEX HD CAPSCREW, 10X10 HOSE COVER FLAT WASHER, 10mm TIRE & RIM ASSY, (see Figure 5-19 for details) COVER SCREW, M16X6mm FLAT WASHER, 6mm MOTOR ACCESS COVER

G5-19A/G6-23A

1-11

FRAME & ATTACHING PARTS

This Page Intentionally Left Blank

1-12

G5-19A/G6-23A

31200194

SECTION 2 BOOM

31200194

G5-19A/G6-23A

BOOM Figure 2-1 First Boom Section G5-19A

12

11

11

10 3

6

8 3 6 5

1 5

15

14

9 7 4

2-2

7

13

3 2

PAH0060

G5-19A/G6-23A

31200194

BOOM Figure 2-1 First Boom Section Item

Part Number

Qty.

1 2

0801412 0701016

1 4

0701017

4

0701018

4

4812000 3574821 8002901 8002200 8008640 8008641 8008642 8008070 0761008

16 2 6 4 AR AR AR AR 8

0761010

8

0761012

8

4700027 0761010 4100076 2160016 3423218 0761215 4812100

4 4 2 2 1 1 1

3 4 5 6 7

8

9 10 11 12 13 14 15

31200194

Description

Rev.

FIRST BOOM SECTION, (G5-19A) HEX HD CAPSCREW, 10-1.50X40mm, GR 8.8, (as required), (torque to 37 ft-lb [50 Nm]) HEX HD CAPSCREW, 10-1.50X45mm, GR 8.8, (as required), (torque to 37 ft-lb [50 Nm]) HEX HD CAPSCREW, 10-1.50X50mm, GR 8.8, (as required), (torque to 37 ft-lb [50 Nm]) FLAT WASHER, 10mm SPACER SPACER BEARING PAD SHIM, 50X200X0.5 SHIM, 50X200X1.0 SHIM, 50X200X1.5 SHIM, 50X200X2.0 HEX HD CAPSCREW, 10-1.50X16mm, GR 8.8, (as required), (torque to 37 ft-lb [50 Nm]) HEX HD CAPSCREW, 10-1.50X20mm, GR 8.8, (as required), (torque to 37 ft-lb [50 Nm]) HEX HD CAPSCREW, 10-1.50X25mm, GR 8.8, (as required), (torque to 37 ft-lb [50 Nm]) BEARING PAD HEX HD CAPSCREW, 10-1.50X20mm, GR 8.8, (torque to 37 ft-lb [50 Nm]) BUSHING LUBE FITTING, STRAIGHT PIN HEX HD CAPSCREW, GR 8.8, 12-1.75X35mm FLAT WASHER, 12mm

G5-19A/G6-23A

2-3

BOOM Figure 2-1 First Boom Section G6-23A

10 9

9

11 3

3 6 5

7

1

5

14 13

6 7 4

2-4

12

6

8

3 2

PAH0070

G5-19A/G6-23A

31200194

BOOM Figure 2-1 First Boom Section Item

Part Number

Qty.

Description

1 2

0801413 0701016

1 4

0701017

4

0701018

4

4812000 3574821 8002901 8002200 8008640 8008641 8008642 8008070 0761010

16 2 6 8

0761012

8

0761014

8

4100076 2160016 0761010 3423220 0761215 4812100

2 2 4 1 1 1

FIRST BOOM SECTION, (G6-23A) HEX HD CAPSCREW, 10-1.50X40mm, GR 8.8, (as required), (torque to 37 ft-lb [50 Nm]) HEX HD CAPSCREW, 10-1.50X45mm, GR 8.8, (as required), (torque to 37 ft-lb [50 Nm]) HEX HD CAPSCREW, 10-1.50X50mm, GR 8.8, (as required), (torque to 37 ft-lb [50 Nm]) FLAT WASHER, 10mm SPACER SPACER BEARING PAD SHIM, 50X200X0.5 SHIM,50X200X1.0 SHIM,50X200X1.5 SHIM,50X200X2.0 HEX HD CAPSCREW, 10-1.50X20mm, GR 8.8, (as required), (torque to 37 ft-lb [50 Nm]) HEX HD CAPSCREW, 10-1.50X25mm, GR 8.8, (as required), (torque to 37 ft-lb [50 Nm]) HEX HD CAPSCREW, 10-1.50X30mm, GR 8.8, (as required), (torque to 37 ft-lb [50 Nm]) BUSHING LUBE FITTING, STRAIGHT HEX HD CAPSCREW, 10-1.50X20mm, GR 8.8 (torque to 37 ft-lb [50 Nm]) PIN HEX HD CAPSCREW, 12-1.75X35mm, GR 8.8 FLAT WASHER, 12mm

3 4 5 6 7

8

9 10 11 12 13 14

31200194

8

G5-19A/G6-23A

Rev.

2-5

BOOM Figure 2-2 Second Boom Section G5-19A

14

13

16 17 18

15 20

12

19

11

12

25 23

11 12

22

10 9

8

1

7

21

24 12 26

6

5

4

3 1

2

2-6

3

PAH0080

G5-19A/G6-23A

31200194

BOOM Figure 2-2 Second Boom Section Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

0801419 2160018 4100078 3574798 0760808 4831900 3423152 3760492 4340827 4340826 0761012 4812000 3423075 3760491 8002199 8003242 8008069 8008634 8008644 8008645 0761010

1 1 2 1 6 6 1 2 1 1 6 18 Ref 1 2 2 2 AR AR AR AR 4

0761012

4

4812100 4700027 0761008

4 4 8

0761010

8

0761012

8

8002901 4700026 8008640 8008641 8008642 8008070 0761010

4 1 AR AR AR AR 4

19

20 21 22

23 24 25

26

31200194

Description

Rev.

SECOND BOOM SECTION, (G5-19A) LUBE FITTING, 90 DEGREES BUSHING FRONT COVER PLATE HEX HD CAPSCREW, 8-1.25X16mm LOCKWASHER, 8mm EXTEND/RETRACT CYLINDER PIN RETAINING RING BRACKET BRACKET HEX HD CAPSCREW, 10-1.50X25mm, GR 8.8, (torque to 37 ft-lb [50 Nm]) FLAT WASHER, 10mm EXTEND/RETRACT CYLINDER, (see Figure 9-2 for details) EXTEND/RETRACT BARREL PIN RETAINING RING BEARING PAD SPACER SHIM, OFFSET, 70X200X2.0 SHIM, OFFSET, 70X200X0.5 SHIM, OFFSET, 70X200X1.0 SHIM, OFFSET, 70X200X1.5 HEX HD CAPSCREW, 10-1.50X20mm, GR 8.8, (as required), (torque to 37 ft-lb [50 Nm]) HEX HD CAPSCREW, 10-1.50X25mm, GR 8.8, (as required), (torque to 37 ft-lb [50 Nm]) FLAT WASHER, 12mm BEARING PAD HEX HD CAPSCREW, 10-1.50X16mm, GR 8.8, (as required), (torque to 37 ft-lb [50 Nm]) HEX HD CAPSCREW, 10-1.50X20mm, GR 8.8, (as required), (torque to 37 ft-lb [50 Nm]) HEX HD CAPSCREW, 10-1.50X25mm, GR 8.8, (as required), (torque to 37 ft-lb [50 Nm]) SPACER SLIDER PAD SHIM, 50X200X0.5 SHIM, 50X200X1.0 SHIM, 50X200X1.5 SHIM, 50X200X2.0 HEX HD CAPSCREW, 10-1.50X20mm, GR 8.8

G5-19A/G6-23A

2-7

BOOM Figure 2-2 Second Boom Section G6-23A

14

13

16 17 18

15 20

12

19

11

12 11 12

22

10 9

8

25 23 21

1

7

24 12 11

6

5

4

3 1

2

2-8

3 PAH0090

G5-19A/G6-23A

31200194

BOOM Figure 2-2 Second Boom Section Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

0801415 2160018 4100078 3574798 0760808 4811900 3423149 3760492 4340829 4340828 0761012 4812000 3423075 3760491 8002199 8003242 8008069 8008634 8008644 8008645 0761210

1 1 2 1 6 6 1 2 1 1 10 18 Ref 1 2 2 2 AR AR AR AR 4

0761212

4

0761214

4

4812100 8002200 0761010

4 4 8

0761012

8

0761014

8

8002901 4700026 8008640 8008641 8008642 8008070

4 1 AR AR AR AR

19

20 21 22

23 24 25

31200194

Description

Rev.

SECOND BOOM SECTION, (G6-23A) LUBE FITTING, 90 DEGREES BUSHING FRONT COVER PLATE HEX HD CAPSCREW, 8-1.25X16mm, GR8.8 LOCKWASHER, 8mm EXTEND/RETRACT CYLINDER PIN RETAINING RING BRACKET BRACKET HEX HD CAPSCREW, 10-1.50X25mm, (torque to 37 ft-lb [50 Nm]) FLAT WASHER, 10mm EXTEND/RETRACT CYLINDER, (see Figure 9-2 for details) EXTEND/RETRACT BARREL PIN RETAINING RING BEARING PAD SPACER SHIM, OFFSET, 70X200X2.0 SHIM, OFFSET, 70X200X0.5 SHIM, OFFSET, 70X200X1.0 SHIM, OFFSET, 70X200X1.5 HEX HD CAPSCREW, 12-1.75X20mm, GR 8.8, (as required), (torque to 37 ft-lb [50 Nm]) HEX HD CAPSCREW, 12-1.75X25mm, GR 8.8, (as required), (torque to 37 ft-lb [50 Nm]) HEX HD CAPSCREW, 12-1.75X30mm, GR 8.8, (as required), (torque to 37 ft-lb [50 Nm]) FLAT WASHER, 12mm BEARING PAD HEX HD CAPSCREW, 10-1.50X20mm, GR 8.8, (as required), (torque to 37 ft-lb [50 Nm]) HEX HD CAPSCREW, 10-1.50X25mm, GR 8.8, (as required), (torque to 37 ft-lb [50 Nm]) HEX HD CAPSCREW, 10-1.50X30mm, GR 8.8, (as required), (torque to 37 ft-lb [50 Nm]) SPACER SLIDER PAD SHIM, 50X200X0.5 SHIM, 50X200X1.0 SHIM, 50X200X1.5 SHIM, 50X200X2.0

G5-19A/G6-23A

2-9

BOOM Figure 2-3 Quick Switch Assembly

3

104

4

2

103

6 102

1

101 104

101 104

5

2-10

105

PAH0100

G5-19A/G6-23A

31200194

BOOM Figure 2-3 Quick Switch Assembly Item

Part Number

Qty.

1 2 3 4 5 6 101 102 103 104 105

0801416 463929 0760605 0801417 933940 3964987 8002027 0701217 3423211 3423210 4812100 3291205

1 1 1 1 1 1 1 2 1 1 4 2

31200194

Description SWITCH ASSEMBLY, (includes items 1 thru 6) RING HEX HD CAPSCREW, 6-1.00X10mm, GR 8.8 SWITCH WELDMENT CHAIN SPLIT PIN FORK LOCKING ROD HEX HD CAPSCREW, 12-1.75X45mm, GR 8.8 PIN PIN FLAT WASHER, 12mm HEX LOCKNUT, 12mm-1.75

G5-19A/G6-23A

Rev. G

2-11

BOOM Figure 2-4 Hydraulic Quick Switch Assembly

4

106 105

103 104 102

102

101 20 18

19

4 18 15 21 17 23 3 22

1

6 16 9

7

10 15

2-12

5

G5-19A/G6-23A

PAH0111

31200194

BOOM Figure 2-4 Hydraulic Quick Switch Assembly Item 1 3 4 5 6 7 9 10 15 16 17 18 19

Part Number

Qty.

0801420 0700819 0761010 0801421 1309435

1 1 5 1 1 Ref 2 1 2 2 2 1 2 1 1 1 1 2 5 5 Ref 2 1 1 4

HYDRAULIC QUICK SWITCH ASSEMBLY, (includes items 1 thru 23) HEX HD CAPSCREW, 8-1.25X55mm, GR 8.8 HEX HD CAPSCREW, 10-1.50X20mm, GR 8.8 QUICK SWITCH WELDMENT CLAMP COVER PLATE FORK LOCKING CYLINDER, (see Figure 9-5 for details) LUBE FITTING, (straight) COVER PLATE SPLIT PIN PIN CLEVIS PIN CLAMP BODY REDUCER MALE SCREW COUPLING, (no longer available, order 1001097287 kit) MALE QUICK DISCONNECT COUPLING FEMALE SCREW COUPLING, (no longer available, order 1001097287 kit) FEMALE QUICK DISCONNECT COUPLING HOSE ASSY FLAT WASHER, 10mm SPRING LOCKWASHER, 10mm AUX HYDRAULICS, (see Figure 8-9 for details) HEX HD CAPSCREW, 12-1.75x45mm, GR 8.8 PIN PIN FLAT WASHER, 12mm HEX LOCKNUT, 12mm-1.75

1 1

FORK LOCKING CYLINDER KIT, (includes items 6, 10, 15 & 16) QUICK DISCONNECT ADAPTOR KIT, (includes items 19, 20, dust cap & dust plug)

2160016 3575838 3391410 8001888 8002110 8002781 2143511 1001094556

20 21 22 23 101 102 103 104 105 106

1001094555 2754168 4812000 4832000 0701217 3423211 3423210 4812100 3291205

2902438 1001097287

31200194

Description

G5-19A/G6-23A

Rev. K

2-13

BOOM

This Page Intentionally Left Blank

2-14

G5-19A/G6-23A

31200194

SECTION 3 ATTACHMENTS

31200194

G5-19A/G6-23A

ATTACHMENTS Figure 3-1 Carriage Assembly

1

6

5

3

2

4

7

PAH0120

3-2

G5-19A/G6-23A

31200194

ATTACHMENTS Figure 3-1 Carriage Assembly Item 1 2 3 4 5 6 7

31200194

Part Number

Qty.

1170028

1 1 2 4 4 4 1 Ref

4040283 3760508 0700827 3290805

Description CARRIAGE ASSEMBLY, (includes items 1 thru 6) CARRIAGE WELDMENT CARRIAGE SHAFT SHAFT COLLAR HEX HD CAPSCREW, 8-1.25X100mm, GR 8.8 HEX LOCKNUT, 8mm NAME PLATE FORK, (see Figure 3-7 for details)

G5-19A/G6-23A

Rev. A

3-3

ATTACHMENTS Figure 3-2 Buckets

1

4 3 2

PAH0131

3-4

G5-19A/G6-23A

31200194

ATTACHMENTS Figure 3-2 Buckets Item

Part Number

Qty.

1

0930008 70020768 0930009 70020768 0930015 70020392 0930016 70020392 1001094612 1001094611 1001094615 1001094616

1 1 1 1 1 1 1 1 1 7 14 14

2 3 4

31200194

Description 82.7” BUCKET, 1.18 YARD, (G5-19A) BLADE KIT, (includes mounting hardware) 82.7” BUCKET, 1.96 YARD, (G5-19A) BLADE KIT, (includes mounting hardware) 96.5” BUCKET, 1.18 YARD BLADE KIT, (includes qty. 7 each of items 3 & 4) 96.5” BUCKET, 2.35 YARD BLADE KIT, (includes qty. 7 each of items 3 & 4) TEETH KIT, (includes items 2 thru 4), (used with item 1) TOOTH HEX HD CAPSCREW, M20X72 HEX NUT, M20X2.5

G5-19A/G6-23A

Rev. A A A A A

3-5

ATTACHMENTS Figure 3-3 Four In One Bucket

15

11

19

5

21 17 1 16 10 22

6

7 9

20

4 2 18

23 14 31

12 8

3-6

G5-19A/G6-23A

13 32

PAH0140

31200194

ATTACHMENTS Figure 3-3 Four In One Bucket Item

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Part Number

Qty.

0930003 0930006 7028990 7028910 7028911 7028912 7028913

7028982 7028983 7028984 7028985 7028991 7029324 7029325

1 1 2 2 2 6 2 2 2 4 6 4 6 2 4 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1

4 IN 1 BUCKET, 0.78 YARD, (includes items 1 thru 23) 4 IN 1 BUCKET, 1.3 YARD, (G5-19A), (includes items 1 thru 12 & 15 thru 32) TILT CYLINDER SEAL KIT PIN NUT, (not illustrated) PIN PROTECTIVE PLATE PIN HEX HD SCREW BUSHING WASHER GREASE NIPPLE SCREW SCREW WELDMENT WELDMENT GAUGE FEMALE SCREW COUPLING, (no longer available, order 1001097287 kit) FEMALE QUICK DISCONNECT COUPLING MALE SCREW COUPLING, (no longer available, order 1001097287 kit) MALE QUICK DISCONNECT COUPLING CONNECTING ASSY HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY WELDMENT WELDMENT

1001097287

1

QUICK DISCONNECT ADAPTOR KIT, (includes items 16, 17, dust cap & dust plug)

7028915 7028916 7028131 7028917 7028918 7028920 7028919 7028922 7028923 1001094555

17 1001094556 18 19 20 21 22 23 31 32

31200194

Description

G5-19A/G6-23A

Rev. A A

3-7

ATTACHMENTS Figure 3-4 Fork Mounted Hook

5 1 4

2

3

104 105 101

102 106 107

103

3-8

G5-19A/G6-23A

PZ4260

31200194

ATTACHMENTS Figure 3-4 Fork Mounted Hook Item

Part Number

Qty. Ref

1 2 3 4 5

7028123 7028122 7028121

2700118 101 102 103 104 105 106 107

70020201 70020202 70020203 70020204 70020205 70020206

Description

Rev. B

1 1 1 2 2

FORK MOUNTED HOOK, (LAMY), (includes items 1 thru 5), (2700097 is no longer available, order 2700118) WELDMENT CLEVIS HOOK AXLE PIN

1 1 1 1 2 4 1 1

FORK MOUNTED HOOK, (BENNE), (includes items 101 thru 107) WELDMENT PIN HOOK PIN RETAINING PIN BOLT SELF LOCKING NUT

A

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE

31200194

G5-19A/G6-23A

3-9

ATTACHMENTS Figure 3-5 Truss Boom

1 2

PAH0161

3-10

G5-19A/G6-23A

31200194

ATTACHMENTS Figure 3-5 Truss Boom Item

Part Number

Qty.

1 2

0240110 70020423 70020424

1 1 1

31200194

Description 11.8’ TRUSS BOOM, (1433lbs.), (includes items 1 & 2) HOOK BOLT

G5-19A/G6-23A

Rev. D

3-11

ATTACHMENTS Figure 3-6 Manure Bucket

4 10

12

9

6 7

15 19

13 5

21

2 18 20

K1

1

8 11

16

3 17 PZ0222

3-12

G5-19A/G6-23A

31200194

ATTACHMENTS Figure 3-6 Manure Bucket Item

1 2 3

4 5 6 7 8 9 10 11 12 13 15 16 17 18 19 20 21

K1

31200194

Part Number

Qty.

Description

Rev.

0930004 0930005 Not Available 7028133 7029323 7028132 7029356 70023484 7029322 7029356 70023484 7028126 7028125 7029321 7028127 7028910 7028131 7028128 7028129 7028130 7028135 7028134 7028124 7028986 7028987 7028988 7028989 7028984 Use kit K1 1001094555 Use kit K1 1001094556

1 1 1 1 1 1 8 8 1 7 7 2 1 1 2 2 6 2 2 2 4 8 2 1 1 1 1 2 1 1 1 1

1.3 CU YD MANURE BUCKET, (G5-19A & G6-23A), (includes items 1 thru 21) 1.0 CU YD MANURE BUCKET, (G5-19A), (includes items 1 thru 21) WELDMENT SIDE PLATE ASSY, (1.3 CU YD) SIDE PLATE ASSY, (1.0 CU YD) BLADE ASSY, (1.3 CU YD), (includes blade and the following hardware) HEX LOCKNUT, M16-8 BOLT, M16X60, GR10.9 BLADE ASSY, (1.0 CU YD), (includes blade and the following hardware) HEX LOCKNUT, M16-8 BOLT, M16X60, GR10.9 ADJUSTING BRACKET GRAPPLE, (1.3 CU YD) GRAPPLE, (1.0 CU YD) TILT CYLINDER SEAL KIT BUSHING PIN LOCKING PIN PIN ROLL PIN ROLL PIN CIRCLIP HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY FEMALE SCREW COUPLING, (no longer available, order 1001097287 kit) FEMALE QUICK DISCONNECT COUPLING MALE SCREW COUPLING, (no longer available, order 1001097287 kit) MALE QUICK DISCONNECT COUPLING

D C

1001097287

1

QUICK DISCONNECT ADAPTOR KIT, (includes items 20, 21, dust cap & dust plug)

G5-19A/G6-23A

3-13

ATTACHMENTS Figure 3-7 Fork

CUBING FORK

2 1

1

101

PZ3790

3-14

G5-19A/G6-23A

31200194

ATTACHMENTS Figure 3-7 Fork Item

Part Number

Qty.

1 2

2340041 0761612

1 2

PALLET FORK ASSY, (Benne), (2X2X48in), (8018lb per pair), (sold as a pair) HEX HD CAPSCREW, M16X25, GR8.8

B

1 2

2340029 7028626

2 2

FORK, (Lamy), (5X1-4/5X48in), (4409lb each fork) HEX HD CAPSCREW

B

1 2

2340030 7028628

1 2

FORK TINE ASSY, (Lamy), (4X50X48in), (8018lb per pair), (sold as a pair) HEX HD CAPSCREW

D

1 2

2340040 0761612

1 2

FORK, (Benne), (5X2X48in), (8018lb per pair), (sold as a pair) HEX HD CAPSCREW, 16X25, GR8.8

A

1 2

1001097922 0761214

1 2

CUBING FORK, (Vetter), (2X2X48in), (sold as a group of 4) HEX HD CAPSCREW, M12X30, GR8.8

C

1 2

1001107586 0761214

1 2

FORK TINE ASSY, (Vetter), (4X2-1/5X48in), (8018lb per pair), (sold as a pair) HEX HD CAPSCREW, M12X30, GR8.8

B

101

1001112559 70022831 1001112560 70022831

2 2 2 2

FORK EXTENSION, (4X2X70in) BOLT KIT, (includes washer & clip) FORK EXTENSION, (4X2-1/2X70in), (use with Vetter fork 1001107586) BOLT KIT, (includes washer & clip), (use with Vetter fork 1001107586)

B

101

Description

Rev.

B

NOTE: FORKS RATED LESS THAN THE ATTACHMENT OR MACHINE’S CAPACITY DECREASES CAPACITY OF THE ATTACHMENT OR MACHINE TO THAT OF THE FORKS. FORKS RATED MORE THAN THE ATTACHMENT OR MACHINE’S CAPACITY DO NOT INCREASE ATTACHMENT OR MACHINE’S CAPACITY.

NOTE: PLEASE CONSULT JLG PARTS DEPARTMENT TO DETERMINE THE CORRECT FORKS APPLICABLE TO YOUR SPECIFIC CARRIAGE ASSEMBLY AND APPLICATION.

NOTE: ITEM NUMBERS NOT LISTED ARE NOT USED ON THIS FIGURE

31200194

G5-19A/G6-23A

3-15

ATTACHMENTS Figure 3-8 Side Shift Carriage

8 10 11 12

7

1

5

2

8

3 4

12 6

9

3-16

11 PZ1181

G5-19A/G6-23A

31200194

ATTACHMENTS Figure 3-8 Side Shift Carriage Item

1 2 3 4 5 6 7 8 9 10 11 12 13

31200194

Part Number

Qty.

1170002

1

7028136 7028137 3291005 0701029 70021558 70021559 70021560 70021561 70021562 70021563

1 1 2 2 2 Ref 1 2 1 1 2 2 1

Description SIDE SHIFT CARRIAGE ASSEMBLY, (Lamy), (includes items 1 thru 5 & 7 thru 13) CARRIAGE WELDMENT FORK PIN COLLAR NUT CAPSCREW FORK, (see Figure 3-7 for details) CYLINDER BOLT PIN PIN WASHER ROLL PIN S/N PLATE

G5-19A/G6-23A

Rev. E

3-17

ATTACHMENTS Figure 3-9 Side Tilt Carriage

3-18

G5-19A/G6-23A

31200194

ATTACHMENTS Figure 3-9 Side Tilt Carriage Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

16 17 18 19 20 21 22 23 24 25

31200194

Part Number

Qty.

1170046

1 1 1 2 4 4 4 2 1 1 1 1 1 1 1 1 1 1 2 2 1 1 2 2 2 2 1 1

4040283 3760508 0700827 3290805 70021238 70021239 70021240 70021241 70021242 70021243 70021244 70021241 70020506 70023271 70023272 70020507 70020508 70021245 70021246 70021247 70020730 70020731 70021248 1001094556 1001094555

Description SIDE TILT CARRIAGE, (Includes all items) CARRIAGE WELDMENT TILT CARRIAGE WELDMENT CARRIAGE SHAFT SHAFT COLLAR HEX HD CAPSCEW HEX LOCKNUT BUFFER COLLAR HEX HD CAPSCREW HEX LOCKNUT GREASE FITTING GREASE FITTING COVER WASHER HEX LOCKNUT CYLINDER SEAL KIT VALVE WASHER SNAP RING GREASE FITTING GREASE FITTING GREASE FITTING COVER GASKET LINK HYDRAULIC TUBE QUICK COUPLING, MALE QUICK COUPLING, FEMALE

G5-19A/G6-23A

Rev. C

3-19

ATTACHMENTS Figure 3-10 Fork Position/Side Shift Carriage G6-23A

3-20

G5-19A/G6-23A

31200194

ATTACHMENTS Figure 3-10 Fork Position/Side Shift Carriage (Continued)

31200194

G5-19A/G6-23A

3-21

ATTACHMENTS Figure 3-10 Fork Position/Side Shift Carriage Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

Part Number

Qty.

1001091316 2110606 2130404 2130606 2170506 2170706 3977459 1001093826 3977460 1001093827 6616072 6616152 6616313 6616372 6616553

1 2 4 1 1 2 1 1

6617012 6618622 6618632 6619882 6621863 7115372 7116171 1001094555

22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44

3-22

1001094556 8301428 8303702 8303757 8305006 8305624 8305644 8305645 8307004 8307109 8307110 8310261 8310264 8310341 8406105 8406109 1001091550 1001092465 1001092764 1001093411 1001093412

1 2 1 2 4 1 1 8 4 2 12 2 2 4 1 1 1 1 4 4 2 2 3 4 2 2 3 2 2 4 4 4 3 1 2 1 4 1 2 2

Description FORK POSITION/SIDE SHIFT CARRIAGE CONNECTOR CONNECTOR CONNECTOR UNION UNION DUST CAP, (use with screw type coupling) DUST CAP, (use with quick disconnect type coupling) DUST PLUG, (use with screw type coupling) DUST PLUG, (use with quick disconnect type coupling) FIBERGLIDE BEARING SHAFT RETAINER FORK ASSEMBLY CYLINDER RETAINER PLATE FORK CARRIAGE SHAFT BACKREST WELDMENT CYLINDER RETAINER SHIM WEAR PAD INSERT WEAR PAD PAWL WEAR PAD PALLET FORK, 2.00X4.00X40.00 PAWL CYLINDER ROD END SPACER FEMALE SCREW COUPLING, (no longer available, order 1001097287 kit) FEMALE QUICK DISCONNECT COUPLING MALE SCREW COUPLING, (no longer available, order 1001097287 kit) MALE QUICK DISCONNECT COUPLING CLEVIS PIN, 5/8X1-1/2 HEX HD CAPSCREW, 0.500-13 NCX3, GR5 HEX HD CAPSCREW, 0.312-18 NCX2.5, GR5 HEX NUT, 0.250-20 HEX LOCKNUT, 0.250-20 HEX LOCKNUT, 0.500-13 HEX LOCKNUT, 0.375-16 LOCKWASHER, 5/16 WASHER, 0.250 WASHER, 0.375 SCREW, 0.750-10X1.5 HAIR PIN SCREW, 0.375-16X1.5 TUBE CLIP, 0.75 TUBE CLIP, 0.5 CARRIAGE WELDMENT FORK SIDE SHIFT CYLINDER VALVE MANIFOLD TUBE END REDUCER CONNECTOR CARRIAGE S/N PLATE HOSE ASSY HOSE ASSY

G5-19A/G6-23A

Rev. D

31200194

ATTACHMENTS Figure 3-10 Fork Position/Side Shift Carriage (Continued) Item

Part Number

Qty.

45 46

1001093413 1001093414

2 2

1001097287

1

31200194

Description

Rev.

HOSE ASSY HOSE ASSY

QUICK DISCONNECT ADAPTOR KIT, (includes items 6, 7, 21 & 22)

G5-19A/G6-23A

3-23

ATTACHMENTS Figure 3-11 Fork Mounted Platform

4

2

1 11 13 6 14 12

16 10

7

5 3

8

18

17 9

15 19

3-24

G5-19A/G6-23A

PH4790

31200194

ATTACHMENTS Figure 3-11 Fork Mounted Platform Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

31200194

Part Number

Qty.

1001092280 0860520 1701509 1702773 1704277 1704885 1706892 2600281 2940074 3520198 4846452 31200160 1001092481 1001092482

1 1 1 2 8 1 1 2 1 21 1 1 1 1 1 2 4 1 1 2

1001093056 1001093088 1001093140 1001093141 1001093171

Description FORK MOUNTED PLATFORM, (includes all items) MANUAL STORAGE BOX MANUAL DECAL JLG DECAL LANYARD ATTACHING DECAL WEBSITE DECAL PLATFORM WARNING DECAL HINGE LATCH PLUG GATE WELDMENT OPERATION & SAFETY MANUAL ATTACHMENT WARNING DECAL CAPACITY DECAL SERIAL NUMBER PLATE COTTER PIN CAP PLUG GATE WELDMENT BASE WELDMENT PIN

G5-19A/G6-23A

Rev. A

3-25

ATTACHMENTS

This Page Intentionally Left Blank

3-26

G5-19A/G6-23A

31200194

SECTION 4 ENGINE & ATTACHING PARTS

31200194

G5-19A/G6-23A

ENGINE & ATTACHING PARTS Figure 4-1 Engine Assembly

8 17 31 35

1 7 12

21

15

6 30 4 19 5

16

202 10 27 1 19 33 23

36 20

26 29

24 22

106

32 10

9

105

104

103

102 101

VIEW OF FLYWHEEL COUPLING

3 18 2

301

201 11 13 34 25

7

10 14 34

4-2

1 28 37

G5-19A/G6-23A

PAH0232

31200194

ENGINE & ATTACHING PARTS Figure 4-1 Engine Assembly Item

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 101 102 103 104 105 106 201 202 301

31200194

Part Number

Qty.

Description

Rev.

0275002 0275555 0100011 466104 0630586 0701015 0701229 0760608 0760808 0760810 0761008 0761012 0761014 0903134 1009352 1660281

1 1 AR 1 2 2 4 4 4 2 3 23 1 1 1 1 Ref 1 1 2 4 4 1 1 Ref 1 Ref Ref 1 2 1 4 2 13 2 12 2 4 2 1 4 1 1 1 1 Ref Ref Ref

ENGINE INSTALLATION, (includes items 1 thru 106) ENGINE INSTALLATION, OPEN CAB, (includes all items except 8, 17, 31 & 35) LOCTITE ANGLE JOINT CARRIAGE BOLT, M6X50 HEX HD CAPSCREW, 10-1.50X35mm, GR 8.8 HEX HD CAPSCREW, 12X120, GR 8.8 HEX HD CAPSCREW, 6-1.00X16mm, GR 8.8 HEX HD CAPSCREW, 8-1.25X16mm, GR 8.8 HEX HD CAPSCREW, 8-1.25X20mm, GR 8.8 HEX HD CAPSCREW, 10-1.50X16mm, GR 8.8 HEX HD CAPSCREW, 10-1.50X25mm, GR 8.8, (torque to 37 ft-lb [50 Nm]) HEX HD CAPSCREW, 10-1.50X30mm, GR 8.8 THROTTLE BRACKET HOSE CLAMP FLYWHEEL COUPLING, (includes items 101 thru 106) DEUTZ ENGINE, (75 kw), (see Figure 4-2 for details) FAN CONTAINER HEX LOCKNUT, 6mm-1.00 HEX LOCKNUT, 10mm-1.50, (see Figure 4-3 for details) HEX LOCKNUT, M12X1.75 MOTOR ACCESS PLATE ENGINE DRAIN ACCESS PLATE FUEL FILTER MOUNT, (see Figure 4-3 for details) BELLY PAN PLATE HYDROSTATIC TRANSMISSION PUMP, (see Figure 9-8 for details) IMPLEMENT PUMP, (see Figure 9-10 for details) SPACER RING, IMPLEMENT PUMP, (apply silicone sealant) SOCKET HD CAPSCREW, 16X35, (torque to 155 ft-lb [210 Nm]) ENGINE BRACKET, RIGHT FLAT WASHER, 6mm FLAT WASHER, 8mm FLAT WASHER, 10mm RIPP BOLT, 12X35mm RIPP WASHER, 10mm RIPP NUT, 8mm WASHER, 12mm FLAT WASHER, 16mm MOUNTING PLATE BOLT FLANGE, (includes item 102) HUB, (includes item 106) END DISK BOLT THROTTLE CABLE, (see Figure 7-3 for details) MOUNTING FOOT BRACKET, LEFT, (see Figure 4-2 for details) MANIFOLD, (turbocharger to air cleaner), (see Figure 4-2 for details)

C A

2060034 1001094587 3290605 3291005 3291205 3575650 3575671 3576380

3760497 4032311 4340966 4811700 4811900 4812000 5201215 5212000 5220800 5241200 5241600 7029255 7029256 7029258 7029259

G5-19A/G6-23A

4-3

ENGINE & ATTACHING PARTS Figure 4-2 Deutz Engine

K1

PZ4510

4-4

G5-19A/G6-23A

31200194

ENGINE & ATTACHING PARTS Figure 4-2 Deutz Engine Item

Part Number

Qty.

2000265 7029274

70022920 70023451 70023452

1 1 Ref 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 Ref 1 1 1

1001108807

1

7029276 70022116 70023537 7029371 7029372 7029373 7029374 7029375 7029376 70024131 7029377 7029378 7029379 7029380 7020487 7029382 7029383 7029384 70000919 7029385 7029386 7029387 7029388 7029389 7029390 7029391 7029392 7029393 7029394 7029395 7029396 7029397 7029398 7029399 7029400 7029401 7029402 70024338 70020037 70021481

K1

31200194

Description DEUTZ ENGINE, (includes all items except block heater) FUEL FILTER FUEL PRE-FILTER, (see Figure 4-3 for details) OIL FILTER OIL COOLER BOX, (supports oil filter) OIL COOLER COOLANT PUMP FLAT GASKET, COOLANT PUMP O-SEAL ALTERNATOR BELT ALTERNATOR VOLTAGE REGULATOR ALTERNATOR PULLEY TEMP. TRANSMITTER PRESSURE REGULATOR GASKET, PRESSURE REGULATOR DIPSTICK O-RING, DIPSTICK GASKET GASKET FUEL PRIMING PUMP, (includes fuel hand pump) FUEL HAND PUMP SEALING RING FUEL PUMP GASKET SET GLOW PLUG OIL PRESSURE SWITCH SHUTDOWN DEVISE O-SEAL, SHUTDOWN DEVISE STARTER STARTER RELAY SEALING RING, THERMOSTAT THERMOSTAT GASKET TURBOCHARGER REPAIR KIT, TURBOCHARGER CORE ASSEMBLY GASKET FILLER CAP FAN BELT MANIFOLD, (turbocharger to air cleaner) BLOCK HEATER, 120V, 750W, (includes 5 ft. cord) ENGINE PREHEAT MODULE NON-RETURN VALVE, (see Figure 4-3 for details) MOUNTING FOOT BRACKET, LEFT FUEL INJECTOR FUEL INJECTION PUMP

Rev. D

FUEL/ENGINE OIL FILTER KIT, (includes fuel pre-filter & oil filter)

G5-19A/G6-23A

4-5

ENGINE & ATTACHING PARTS Figure 4-3 Fuel Tank & Lines

30 27

201

8

27

1

30

27

109 118 27 9 27 115 28

104 118 31

43

26

23 15

42

40

19

29 27 32 27 29

28 2 7 13

28

31 WITH NON-RETURN VALVE

35 37

2 16

3

7 13

13 16

27

6 25 14 36 26 22

24

28

29

27

5 60 23

40 21 BOTTOM VIEW OF FRAME PAH0251

4-6

G5-19A/G6-23A

31200194

ENGINE & ATTACHING PARTS Figure 4-3 Fuel Tank & Lines Item

Part Number

Qty.

1 2 3 5

0630583 0700817 0760608 0760807 0760814 0760410 1309435 1120576 1320318 8002781 3290405 3290805 2171948 0761010 3960603 3960589 4811900 4831700 2420205 2720613 2720556 1320032 2720537 2720538 1001099585 2720543 1001099586 70021467 0760806 0760810 3380577 2443576 3460567 3460456 4341033 4812000 0100011 0701015 0761012 3575717 3291005 7029447 7029275 7029370

1 3 15 4 4 6 3 1 1 3 6 2 2 2 1 1 6 15 1 1 1 12 1 1 1 2 1

6 7 8 9 13 14 15 16 19 21 22 23 24 25 26 27 28 29 30 31 32 35 36 37 40 42 43 60 104 109 115 118 201

31200194

1 1 1 1 1 1 2 A/R 2 2 1 4 1 1 1

Description

Rev.

U-BOLT HEX HD CAPSCREW, M8X45, GR 8.8 HEX HD CAPSCREW, M6X16, GR 8.8 HEX HD CAPSCREW, M8X14, GR 8.8, (G6-23A) HEX HD CAPSCREW, M8X30, GR 8.8, (G5-19A) HEX HD CAPSCREW, M4X20, GR 8.8 CLAMP COVER PLATE FUEL CAP HOSE CLAMP CLAMP LOCKNUT, M4X0.7 LOCKNUT, M8X1.25 PLUG HEX HD CAPSCREW, M10X20, GR 8.8 FUEL FILL SEAL FUEL TANK COVER SEAL FLAT WASHER, 8mm LOCKWASHER, 6mm FUEL LEVEL GUAGE FUEL LINE, (G5-19A) FUEL LINE, (G6-23A) HOSE CLAMP FUEL LINE, SUPPLY FUEL LINE, RETURN, (without non-return valve) FUEL LINE, (with non-return valve) FUEL LINE FUEL LINE, (with non-return valve) NON-RETURN VALVE, (supplied with engine) HEX HD CAPSCREW, M8X12, GR 8.8, (G5-19A) HEX HD CAPSCREW, M8X20, GR 8.8, (G6-23A) FUEL TANK COVER PANEL HOSE CLAMP FUEL LINE PIPE, (G5-19A) FUEL LINE PIPE, (G6-23A) FUEL FILL SUPPORT FLAT WASHER, 10mm LOCTITE, #242 HEX HD CAPSCREW, 10-1.50X35mm, GR 8.8 HEX HD CAPSCREW, 10-1.50X25mm, GR 8.8 FILTER MOUNT PLATE HEX LOCKNUT, 10mm-1.50 FUEL PRE-FILTER ASSEMBLY FUEL PRE-FILTER INSERT, (includes top & bottom o-rings) DRAIN VALVE

G5-19A/G6-23A

4-7

ENGINE & ATTACHING PARTS Figure 4-4 Radiator Assembly

201

23

22

21

9 27 8

11 2

27

8

24

27

21

20 27 18

28

28 6

19

12

25 10

28

7

25

103

28 104

12

20

3 20

101 105 102 13

4

17

31

20 10 25

16 34

33

32 13 26

1

26

20

4-8

12

14

25

20

12

G5-19A/G6-23A

12

29 30

12

14

5

26 13

15

4

PZ2360

31200194

ENGINE & ATTACHING PARTS Figure 4-4 Radiator Assembly Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 101 102 103 104 105 201

31200194

Part Number 0274198 429063 0760610 0760806 0760812 0761014 2720533 2720534 2720535 2720536 2969548 3290605 3290805 3291005 3575658 3575659 1001095953 3575661 3575662 3620055 3960927 3961951 4340957 4400470 4811700 4811900 4812000 1321301 8005376 8005741 8005743 909304 0760405 4811400 1001096493 7029456 7029457 7029458

Qty.

Description

1 RADIATOR ASSY, (includes items 1 thru 34) 2 SHOCK MOUNT 4 HEX HD CAPSCREW, 6X20mm, GR8.8 4 HEX HD CAPSCREW, 8-1.25X12mm, GR8.8 4 HEX HD CAPSCREW, 8-1.25X25mm, GR8.8 2 HEX HD CAPSCREW, 10-1.50X30mm, GR8.8 1 HOSE ASSY 1 HOSE ASSY 2.8 M HOSE ASSY 0.8 M HOSE ASSY 2 SEAL 4 LOCKNUT, M6X1 6 LOCKNUT, M10X1.25 6 LOCKNUT, M10X1.5 2 RADIATOR SUPPORT PLATE 1 RADIATOR SUPPORT PLATE 1 BAFFLE PLATE 1 BAFFLE PLATE 1 BAFFLE PLATE 1 RADIATOR COOLER, (includes items 101 thru 105) 2.6 M RUBBER SEAL 2 CLIP 1 EXPANSION TANK SUPPORT 1 EXPANSION TANK, (includes item 201) 4 FLAT WASHER, 6mm 4 FLAT WASHER, 8mm 6 FLAT WASHER, 10mm 5 CLIP 4 CLAMP 2 SPACER, 5mm 2 SPACER, 2mm 2.0 M PROFILE RUBBER, 18X5mm 2 HEX HD CAPSCREW, M4X10 2 WASHER, 4mm 1 BAFFLE 1 WATER/OIL COOLER 1 FAN HOUSE 1 FAN GUARD 4 HEX HD CAPSCREW, M8X15mm 6 HEX HD CAPSCREW, M8X20mm 1 RADIATOR CAP, 14 PSI

G5-19A/G6-23A

Rev. F

4-9

ENGINE & ATTACHING PARTS Figure 4-5 Air Cleaner Installation

13 105 106 107 2 11 9 3 14 20 3 9

16 17 5 101

8

4

102 1

15 5 7

104 12

103

10 201 1 12

6

18 6

5

5 19

4-10

G5-19A/G6-23A

PAH0270

31200194

ENGINE & ATTACHING PARTS Figure 4-5 Air Cleaner Installation Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 101 102 103 104 105 106 107 201

0274202 0760814 1349717 1380161 2120186 2991568 3290805 3460402 3929780 4100083 4340955 4569149 4811900 8002927 80973107 91403239 2988212 77383154 3460421 91083129 909304 80273042 80273010 10733183 7028118 7028095 7028096 7028097 2991568

1 4 1 2 1 4 4 1 1 2 1 1 8 1 1 1 1 1 1 1 .36 M 1 1 1 1 1 1 1 1

31200194

Description AIR INTAKE INSTALLATION, (includes items 1 thru 20) HEX HD CAPSCREW, M8X30, GR 8.8 HOSE CLAMP HOSE CLAMP AIR FILTER, (includes items 101 thru 104) HOSE CLAMP HEX LOCK NUT, M8X1.25 AIR INTAKE PIPE BAND CLAMP REDUCING SLEEVE SUPPORT BRACKET AIR INTAKE TUBE FLAT WASHER, 8mm PRECLEANER, (includes items 105 thru 107) STRAIGHT HUMP COUPLING STRAIGHT HUMP REDUCER HOSE ELBOW, 90 DEGREES LOW PRESSURE INDICATOR AIR INTAKE PIPE REDUCING ELBOW PROFILE RUBBER, 18X5mm SAFETY ELEMENT, (inner) PRIMARY ELEMENT, (outer) VACUATOR COVER ASSEMBLY COVER ASSEMBLY BOWL CLAMP HOSE CLAMP

G5-19A/G6-23A

Rev. E

4-11

ENGINE & ATTACHING PARTS Figure 4-6 Exhaust Installation

5 2

3

2 13

14

4 12 7

13

11

14 13

2 6 2

4 9

4-12

G5-19A/G6-23A

8

1

PAH0280

31200194

ENGINE & ATTACHING PARTS Figure 4-6 Exhaust Installation Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 11 12 13 14

1001097389 0760812 1686997 3220140 3290805 1001097294 3460403 3460404 4806580 4811900 3380585 0700816 5200605 1321367

1 2 3 1 4 1 1 1 1 2 1 2 6 2

31200194

Description EXHAUST INSTALLATION, (includes all items) HEX HD CAPSCREW, 8X25mm, GR8.8 CLAMP MUFFLER LOCKNUT, M8X1.25 TAIL PIPE EXHAUST TUBE EXHAUST TUBE EXHAUST MOUNT BRACKET FLAT WASHER, 8mm HEAT SHIELD HEX HD CAPSCREW, 8X40mm, GR8.8 RIPP BOLT, 6X10mm HEAT SHIELD CLAMP

G5-19A/G6-23A

Rev. B

4-13

ENGINE & ATTACHING PARTS

This Page Intentionally Left Blank

4-14

G5-19A/G6-23A

31200194

SECTION 5 DRIVE TRAIN

31200194

G5-19A/G6-23A

DRIVE TRAIN Figure 5-1 Front Axle

8

1 9

2 3 6 5 7

4

PAH0290

5-2

G5-19A/G6-23A

31200194

DRIVE TRAIN Figure 5-1 Front Axle Item

Part Number

Qty.

0280160 0280162 1 2 3 4 5 6 7 8 9

31200194

Ref Ref Ref Ref Ref Ref Ref Ref Ref

Description FRONT AXLE, (G5-19A), (includes items 1 thru 9) FRONT AXLE, (G6-23A), (includes items 1 thru 9) CENTRAL HOUSING, (see Figure 5-2 for details) STEERING COMPONENTS, (see Figure 5-3 for details) BEVEL GEAR SET, (see Figure 5-4 for details) DIFFERENTIAL, (see Figure 5-5 for details) DOUBLE JOINT, (see Figure 5-6 for details) BRAKES, (see Figure 5-7 for details) HUB REDUCTION, (see Figure 5-8 for details) TRANSMISSION HOUSING, (see Figure 5-9 for details) LOWER AND UPPER SHAFT, (see Figure 5-10 for details)

G5-19A/G6-23A

Rev. F F

5-3

DRIVE TRAIN Figure 5-2 Front Axle - Housing G5-19A

1

2 3

4

5 3

8 12 13

11

6

7 3

9

4 28

10

5 3

14 15

16

5 11 12

27 1

8 10

26

9 17

25 24

20

22 21

5-4

G5-19A/G6-23A

23

PZ3210

31200194

DRIVE TRAIN Figure 5-2 Front Axle - Housing Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 20 21 22 23 24 25 26 27 28

7028372 91474041 91474038 91474039 91474037 7028373 91474040 91474063 91474067 91474066 91474065 91474064 7028374 7028375 7028376 91474068 91474062 91474059 7028377 7028378 7028379 7028380 7028381 7028382 91474058 91474050

2 1 4 4 3 1 1 4 6 6 6 6 2 1 1 2 1 22 2 2 2 2 2 2 1 2

31200194

Description

Rev.

HOUSING PLUG O-RING BREATHER PLUG CENTRAL HOUSING BRAKE CYLINDER, (left) PLUG PIN SCREW O-RING SCREW SCREW COVER O-RING O-RING BRAKE CYLINDER, (right) SCREW WASHER JOINT SEAL BUSHING BUSHING WASHER BREATHER SCREW

G5-19A/G6-23A

5-5

DRIVE TRAIN Figure 5-2 Front Axle - Housing G6-23A

1

2

3 4

5

6 4

9 13 14

12

7

8 4

10

5 29

11

6 4

15 16

17

6 12 13

28 1

8 11

27

10 18

26 25 24

21

23 22

5-6

G5-19A/G6-23A

PZ3220

31200194

DRIVE TRAIN Figure 5-2 Front Axle - Housing Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 21 22 23 24 25 26 27 28 29

7028512 7028513 91474041 91474038 91474039 91474037 7028373 91474040 91474063 91474067 91474066 91474065 91474064 7028374 7028375 7028376 91474068 91474062 91474059 7028377 7028378 7028379 7028380 7028381 7028382 91474058 91474050

2 4 1 4 4 3 1 1 4 6 6 6 6 2 1 1 2 1 24 2 2 2 2 2 2 1 2

31200194

Description

Rev.

HOUSING PLUG PLUG O-RING BREATHER PLUG HOUSING BRAKE CYLINDER, (left) PLUG PIN SCREW O-RING SCREW SCREW COVER O-RING O-RING BRAKE CYLINDER, (right) SCREW WASHER JOINT SEAL BUSHING BUSHING WASHER BREATHER SCREW

G5-19A/G6-23A

5-7

DRIVE TRAIN Figure 5-3 Front Axle - Housing and Steering Cylinder G5-19A

15 16 17

18

19 20 15 18

16 17 11

2

9

1

10

8

3 4 13

6

23 7

12 14

8 5 1 2

5-8

PZ3230

G5-19A/G6-23A

31200194

DRIVE TRAIN Figure 5-3 Front Axle - Housing and Steering Cylinder Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 23

91474095 7028400 7028383 70022376 7028385 91474092 91474091 7028401 7028386 7028387 70022377 7028389 7028390 70022378 7028392 91474078 7028393 7028394 70022498 7028396 7028399

4 12 2 1 2 4 4 2 1 2 1 1 1 1 2 2 2 2 1 3 4

31200194

Description

Rev.

GREASE FITTING SCREW KING PIN SWIVEL HOUSING, (left) KING PIN NUT SCREW NUT SEAL BUSHING SWIVEL HOUSING, (right) CYLINDER HEAD ROD SEAL KIT BALL JOINT NUT TIE ROD STEERING ARM, (includes items 15, 16 & 17) STEERING CYLINDER, (includes items 12, 13 & 14) SCREW BUSHING

G5-19A/G6-23A

5-9

DRIVE TRAIN Figure 5-3 Front Axle - Housing and Steering Cylinder G6-23A

15 16 17

18

19 20 15 18

16 17

11 9

2

10

8

1

3 4 13

6

23 7

12

14

8 5 1 2

5-10

PZ3240

G5-19A/G6-23A

31200194

DRIVE TRAIN Figure 5-3 Front Axle - Housing and Steering Cylinder Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 23

91474095 7028400 7028383 70022404 7028385 91474092 91474091 7028401 7028386 7028387 70022499 7028389 7028390 70022378 7028392 91474078 7028514 7028496 70022498 7028396 7028476

4 12 2 1 2 4 4 2 1 2 1 1 1 1 2 2 2 2 1 3 4

31200194

Description

Rev.

GREASE FITTING SCREW KING PIN SWIVEL HOUSING, (left) KING PIN NUT SCREW NUT SEAL BUSHING SWIVEL HOUSING, (right) CYLINDER HEAD ROD SEAL KIT BALL JOINT NUT TIE ROD STEERING ARM, (includes items 15, 16 & 17) STEERING CYLINDER, (includes items 12, 13 & 14) SCREW BUSHING

G5-19A/G6-23A

5-11

DRIVE TRAIN Figure 5-4 Front Axle - Bevel Gear Set

2 3 4

1

5 4

6

7

PAH0340

5-12

G5-19A/G6-23A

31200194

DRIVE TRAIN Figure 5-4 Front Axle - Bevel Gear Set Item

Part Number

Qty.

1 2 3 4 5 6

7028402 91474100 91474101 91474102 91474103 8035160 91474105 91474106 91474107 91474108 91474109 91474110 91474111 91474112 91474113 7028403

1 1 1 2 1 AR AR AR AR AR AR AR AR AR AR 2

7

31200194

Description

Rev.

BEVEL GEAR SET, (includes items 2 thru 5) WASHER RING NUT WASHER SPACER SHIM, 2.50mm SHIM, 2.60mm SHIM, 2.70mm SHIM, 2.80mm SHIM, 2.90mm SHIM, 3.00mm SHIM, 3.10mm SHIM, 3.20mm SHIM, 3.30mm SHIM, 3.40mm BEARING

G5-19A/G6-23A

5-13

DRIVE TRAIN Figure 5-5 Front Axle - Differential

6 5

1 2

3

9 7 8

4

11

4 6

3

9

8

7

12

10

5 PAH0360

5-14

G5-19A/G6-23A

31200194

DRIVE TRAIN Figure 5-5 Front Axle - Differential Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12

8033544 7028404 91474129 91474128 91474126 8035180 91474123 91474124 91474125 7028405 91474121 91474122

12 1 2 2 2 2 2 10 8 1 4 2

31200194

Description

Rev.

SCREW DIFFERENTIAL HOUSING BEARING RING NUT LOCK NUT SCREW, M6X10 DIFFERENTIAL LOCK DISC DIFFERENTIAL LOCK PLATE DIFFERENTIAL LOCK DISC DIFFERENTIAL GEAR KIT, (includes items 11 & 12) THRUST WASHER SHAFT

G5-19A/G6-23A

5-15

DRIVE TRAIN Figure 5-6 Front Axle - Double U-Joint G5-19A

2 4 6

1

3 5

PAH0380

5-16

G5-19A/G6-23A

31200194

DRIVE TRAIN Figure 5-6 Front Axle - Double U-Joint Item

Part Number

Qty.

1 2 3 4 5 6

7028406 7028407 7028408 7028409 7028410 7028411

1 1 2 1 1 8

Description

Rev.

DOUBLE JOINT, (includes all items) FORK SPIDER, (includes item 6) CENTRAL BODY FORK SNAP RING

NOTE: QUANTITIES SHOWN ARE FOR ONE U-JOINT ASSEMBLY ONLY

31200194

G5-19A/G6-23A

5-17

DRIVE TRAIN Figure 5-6 Front Axle - Double U-Joint G6-23A

2 3

1

6 4 5

9

5-18

8

7 PAH0390

G5-19A/G6-23A

31200194

DRIVE TRAIN Figure 5-6 Front Axle - Double U-Joint Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9

7028498 7028499 7028500 7028501 7028502 7028503 7028504 7028424 7028505

1 1 1 2 1 8 1 1 1

Description

Rev.

DOUBLE JOINT, (includes items 2, 3, 4, 5 & 6) FORK CENTRAL BODY SPIDER, (includes item 6) FORK SNAP RING WASHER WASHER SNAP RING

NOTE: QUANTITIES SHOWN ARE FOR ONE U-JOINT ASSEMBLY ONLY

31200194

G5-19A/G6-23A

5-19

DRIVE TRAIN Figure 5-7 Front Axle - Brakes G5-19A

14 15 16 17

9 7

10 2 1 3

13

11

12

2

4 5 6

8 5 6

PAH0400

5-20

G5-19A/G6-23A

31200194

DRIVE TRAIN Figure 5-7 Front Axle - Brakes Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

91474136 91474137 7028412 91474139 91474140 91474141 91474152 91474142 91474143 91474144 91474145 91474146 91474147 91364041 91474149 91364042 91474151

1 2 1 1 2 2 1 1 1 1 2 1 1 3 3 3 3

Description

Rev.

O-RING O-RING BRAKE PISTON COUNTER PLATE BRAKE DISC COUNTER PLATE SELF ADJUSTING-KIT SLEEVE RING SLEEVE WASHER PISTON O-RING O-RING O-RING PIN O-RING

NOTE: QUANTITIES SHOWN ARE FOR ONE BRAKE ASSEMBLY ONLY

31200194

G5-19A/G6-23A

5-21

DRIVE TRAIN Figure 5-7 Front Axle - Brakes G6-23A

13 14 15 16

8 17

9 2 1 3

12

10

11

2

4 5 6

7 5 6

PAH0410

5-22

G5-19A/G6-23A

31200194

DRIVE TRAIN Figure 5-7 Front Axle - Brakes Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

91474136 91474137 91474138 91474139 91474140 91474141 91474142 91474143 91474144 91474145 91474146 91474147 91364041 91474149 91364042 91474151 91474152

1 2 1 1 3 3 1 1 1 2 1 1 3 3 3 3 1

Description

Rev.

O-RING O-RING BRAKE PISTON COUNTER PLATE BRAKE DISC COUNTER PLATE SLEEVE RING SLEEVE WASHER PISTON O-RING O-RING O-RING PIN O-RING SELF ADJUSTING-KIT

NOTE: QUANTITIES SHOWN ARE FOR ONE BRAKE ASSEMBLY ONLY

31200194

G5-19A/G6-23A

5-23

DRIVE TRAIN Figure 5-8 Front Axle - Wheel Hub and Final Reduction G5-19A

9

10 11 12

14

16 18

19

15

13

5

6

17 8

4

3

2 1

7

22

20 21

23

5-24

PAH0420

G5-19A/G6-23A

31200194

DRIVE TRAIN Figure 5-8 Front Axle - Wheel Hub and Final Reduction Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

7028413 7028414 7028415 7028416 7028417 7028418 7028419 7028420 91474161 7028421 7028487 7028423 7028424 7028488 91474119 7028426 7028490 7028428 7028491 91474037 7028430 7028431 8035235

1 8 8 8 1 1 6 6 1 2 1 1 1 1 3 3 90 3 1 1 1 3 2

Description

Rev.

WHEEL HUB KIT, (includes item 2) STUD WASHER NUT WHEEL CARRIER WASHER BUSHING SCREW SEAL BEARING O-RING SNAP RING WASHER SNAP RING SNAP RING GEAR NEEDLE BEARING, (30 per gear) WASHER PLANETARY CARRIER PLUG WASHER RING GEAR SCREW

NOTE: QUANTITIES SHOWN ARE FOR ONE WHEEL HUB AND REDUCTION GEAR ASSEMBLY ONLY

31200194

G5-19A/G6-23A

5-25

DRIVE TRAIN Figure 5-8 Front Axle - Wheel Hub and Final Reduction G6-23A

101

103

102

104

105

2 1 106

11

10

12

107

4

7

6

5

9

5-26

4

3

8 PAH0430

G5-19A/G6-23A

31200194

DRIVE TRAIN Figure 5-8 Front Axle - Wheel Hub and Final Reduction Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 101 102 103 104 105 106 107

7028414 70022443 7028487 7028421 7028423 7028417 7028507 7028419 7028420 7028415 7028416 91474161 91474163 7028508 7028509 7028510 7028511 91474037 8035235

8 1 1 2 1 1 1 8 8 8 8 1 336 3 3 3 1 1 2

Description

Rev.

STUD WHEEL HUB KIT, (includes item 1) O-RING BEARING LOCK RING WHEEL CARRIER GEAR BUSHING SCREW WASHER NUT SEAL NEEDLE BEARING, (56 per gear) SNAP RING WASHER GEAR PLANETARY CARRIER KIT PLUG SCREW

NOTE: QUANTITIES SHOWN ARE FOR ONE WHEEL HUB AND REDUCTION GEAR ASSEMBLY ONLY

31200194

G5-19A/G6-23A

5-27

DRIVE TRAIN Figure 5-9 Front Axle - Transmission Housing

1 2

3

9 4 10

5

11

5

12 11

8

6 7

11

PAH0440

5-28

G5-19A/G6-23A

10

31200194

DRIVE TRAIN Figure 5-9 Front Axle - Transmission Housing Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12

91474075 70022076 7028432 7028433 7028434 7028435 7028436 7028437 91364078 7028438 7028439 7028440

1 1 8 2 2 6 1 4 1 2 4 1

31200194

Description

Rev.

PLUG BREATHER SCREW SCREW PLUG PLUG HOUSING PIN PIN SCREW WASHER OIL PIPE

G5-19A/G6-23A

5-29

DRIVE TRAIN Figure 5-10 Front Axle - Lower and Upper Shaft G5-19A

5

4

6

1

3

2

8 9 10

7 11 12

13

14 15

16 PAH0460

5-30

G5-19A/G6-23A

31200194

DRIVE TRAIN Figure 5-10 Front Axle - Lower and Upper Shaft Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

7028441 7028442 7028443 7028444 7028445 70022380 7028447 7028448 7028449 70022381 7028451 7028452 7028453 7028454 7028455 7028456

1 1 1 1 1 1 2 1 1 1 1 1 6 1 1 1

31200194

Description

Rev.

FLANGE O-RING BEARING PLUG BEARING GEAR SCREW SNAP RING BEARING GEAR BEARING SEAL SCREW LOWER SHAFT PLUG O-RING

G5-19A/G6-23A

5-31

DRIVE TRAIN Figure 5-10 Front Axle - Lower and Upper Shaft G6-23A

1 3

4

2

6

5

15

7

14

11 12 13

9

8 10 5

PAH0470

5-32

G5-19A/G6-23A

31200194

DRIVE TRAIN \

Figure 5-10 Front Axle - Lower and Upper Shaft Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

7028444 7028445 70022380 7028517 7028442 7028443 7028447 7028521 7028454 7028455 70022381 7028451 7028452 7028448 7028449

1 1 1 1 2 1 2 6 1 1 1 1 1 1 1

31200194

Description

Rev.

PLUG BEARING GEAR FLANGE O-RING BEARING SCREW SCREW LOWER SHAFT PLUG GEAR BEARING SEAL SNAP RING BEARING

G5-19A/G6-23A

5-33

DRIVE TRAIN Figure 5-11 Rear Axle

1 2 3 4

5 6

PAH0480

5-34

G5-19A/G6-23A

31200194

DRIVE TRAIN Figure 5-11 Rear Axle Item

Part Number

Qty.

0280161 0280163 1 2 3 4 5 6

31200194

Ref Ref Ref Ref Ref Ref

Description REAR AXLE, (G5-19A), (includes items 1 thru 6) REAR AXLE, (G6-23A), (includes items 1 thru 6) CENTRAL HOUSING, (see Figure 5-12 for details) STEERING COMPONENTS, (see Figure 5-13 for details) BEVEL GEAR SET, (see Figure 5-14 for details) DIFFERENTIAL, (see Figure 5-15 for details) DOUBLE JOINT, (see Figure 5-16 for details) HUB REDUCTION, (see Figure 5-17 for details)

G5-19A/G6-23A

Rev. F G

5-35

DRIVE TRAIN Figure 5-12 Rear Axle - Housing

16 17

18 15

11 21

20

19

6 22

8

23

6 5

4

3

10

9

1

24 25

2

26 12 14

13 27

11

28

29

7 8

5-36

PAH0490

G5-19A/G6-23A

31200194

DRIVE TRAIN Figure 5-12 Rear Axle - Housing Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

91474069 8035118 91474071 91474072 7028457 91474043 91474073 91474045 7028458 7028459 7028460 7028461 7028462 7028463 91474063 91474058 7028464 7028493 7028465 91474047 91474048 7028466 7028467 7028382 7028381 7028380 7028379 7028378 7028377 7028468

1 1 1 1 1 4 1 2 5 2 2 4 1 4 2 1 1 1 1 1 1 1 1 2 2 2 2 2 2 5

18 19 20 21 22 23 24 25 26 27 28 29

31200194

Description

Rev.

THRUST WASHER BUSHING O-RING BUSHING REAR SUPPORT BUSHING SCREW GREASE FITTING SCREW PIN PLUG SCREW DIFFERENTIAL SUPPORT, (includes items 12 & 14) BUSHING PLUG BREATHER AXLE BEAM, (G5-19A) AXLE BEAM, (G6-23A) FRONT SUPPORT BUSHING BUSHING THRUST WASHER SCREW WASHER BUSHING BUSHING SEAL RING JOINT WASHER SCREW

G5-19A/G6-23A

5-37

DRIVE TRAIN Figure 5-13 Rear Axle - Swivel Housing and Steering Cylinder G5-19A

15 16 17

18

19 26 20 21 15 18

16 17

11 9

2

8

10

1

3

24

4 13

6

25 7

12

14

8 5 1 2

22

23

5-38

G5-19A/G6-23A

PAH0511

31200194

DRIVE TRAIN Figure 5-13 Rear Axle - Swivel Housing and Steering Cylinder Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

91474095 7028400 7028383 70022376 7028385 91474092 7028470 7028401 7028386 7028387 70022377 7028389 7028390 7028391 7028392 91474078 7028393 7028394 7028472 7028395 7028432 7028497 7028475 7028398 7028476 70022894

4 12 2 1 2 4 4 2 1 2 1 1 1 1 2 2 2 2 1 1 3 1 2 1 4 1

31200194

Description

Rev.

GREASE FITTING SCREW KING PIN SWIVEL HOUSING, (left) KING PIN NUT SCREW NUT SEAL BUSHING SWIVEL HOUSING, (right) CYLINDER HEAD ROD SEAL KIT BALL JOINT NUT TIE ROD STEERING ARM, (includes items 15, 16 & 17) FLANGE STEERING CYLINDER, (includes items 12, 13, 14, 24 & 26) SCREW SENSOR BAND MAGNETIC RING BUSHING SNAP RING

G5-19A/G6-23A

5-39

DRIVE TRAIN Figure 5-13 Rear Axle - Swivel Housing and Steering Cylinder G6-23A

16 17 18

19

25 26 20 21

19

16 17 18

12 10

2

9

11

1

3

24

4 14 7 8 6

13

15

9 5 1 2

22

23

5-40

G5-19A/G6-23A

PAH0521

31200194

DRIVE TRAIN Figure 5-13 Rear Axle - Swivel Housing and Steering Cylinder Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

91474095 7028400 7028383 70022404 7028385 91474092 7028470 7028476 7028401 7028386 7028387 70022499 7028389 7028390 7028391 7028392 91474078 7028514 7028496 7028395 7028432 7028497 7028475 7028398 7028472 70022894

4 12 2 1 2 4 4 4 2 1 2 1 1 1 1 2 2 2 2 1 3 1 2 1 1 1

31200194

Description

Rev.

GREASE FITTING SCREW KING PIN SWIVEL HOUSING, (left) KING PIN NUT SCREW BUSHING NUT SEAL BUSHING SWIVEL HOUSING, (right) CYLINDER HEAD ROD SEAL KIT BALL JOINT NUT TIE ROD STEERING ARM, (includes items 16, 17 & 18) STEERING CYLINDER, (includes 13, 14, 15, 24 & 26) SCREW SENSOR BAND MAGNETIC RING FLANGE SNAP RING

G5-19A/G6-23A

5-41

DRIVE TRAIN Figure 5-14 Rear Axle - Bevel Gear Set

8 10

2 3 4 5 4

9

11

1

12

7

6

PAH0530

5-42

G5-19A/G6-23A

31200194

DRIVE TRAIN Figure 5-14 Rear Axle - Bevel Gear Set Item

Part Number

Qty.

1 2 3 4 5 6

7028477 91474100 91474101 91474102 91474103 8035160 91474105 91474106 91474107 91474108 91474109 91474110 91474111 91474112 91474113 7028403 91474115 91474116 7028478 7028479 91474119

1 1 1 2 1 AR AR AR AR AR AR AR AR AR AR 2 1 1 1 1 1

7 8 9 10 11 12

31200194

Description

Rev.

BEVEL GEAR SET, (includes 2, 3, 4 & 5) WASHER RING NUT WASHER SPACER SHIM, 2.50mm SHIM, 2.60mm SHIM, 2.70mm SHIM, 2.80mm SHIM, 2.90mm SHIM, 3.00mm SHIM, 3.10mm SHIM, 3.20mm SHIM, 3.30mm SHIM, 3.40mm BEARING WASHER O-RING SEAL RING FLANGE SNAP RING

G5-19A/G6-23A

5-43

DRIVE TRAIN Figure 5-15 Rear Axle - Differential G5-19A

5 6 11 10

7 8

9 4 3

5 6

2

8

PAH0550

7

5-44

1

G5-19A/G6-23A

31200194

DRIVE TRAIN Figure 5-15 Rear Axle - Differential Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11

7028480 91474121 7028481 7028482 8035180 7028483 91474128 91474129 91474176 7028404 8033544

1 2 1 1 2 2 2 2 2 1 12

31200194

Description

Rev.

DIFFERENTIAL GEAR KIT, (includes 2, 3, 4 & 9) THRUST WASHER SHAFT PIN SCREW LOCK NUT RING NUT BEARING COUNTER PLATE DIFFERENTIAL HOUSING SCREW

G5-19A/G6-23A

5-45

DRIVE TRAIN Figure 5-15 Rear Axle - Differential G6-23A

6 5 1 2

4 3

8 9 10

5

6

3 4

5-46

7

PAH0560

G5-19A/G6-23A

31200194

DRIVE TRAIN Figure 5-15 Rear Axle - Differential Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10

8033544 7028404 91474129 91474128 7028483 8035180 8034679 91474122 91474121 91474176

12 1 2 2 2 2 1 2 4 2

31200194

Description

Rev.

SCREW DIFFERENTIAL HOUSING BEARING RING NUT LOCK NUT SCREW DIFFERENTIAL GEAR KIT, (includes items 8, 9 & 10) SHAFT THRUST WASHER COUNTER PLATE

G5-19A/G6-23A

5-47

DRIVE TRAIN Figure 5-16 Rear Axle - Double U-Joint G5-19A

2 3 6

1

4 5

PAH0570

5-48

G5-19A/G6-23A

31200194

DRIVE TRAIN Figure 5-16 Rear Axle - Double U-Joint Item

Part Number

Qty.

1 2 3 4 5 6

7028484 7028485 7028409 7028408 7028410 7028411

1 1 1 2 1 8

Description

Rev.

DOUBLE JOINT, (includes all items) FORK (differential side) CENTRAL BODY SPIDER, (includes item 6) FORK (wheel side) SNAP RING

NOTE: QUANTITIES SHOWN ARE FOR ONE U-JOINT ASSEMBLY ONLY

31200194

G5-19A/G6-23A

5-49

DRIVE TRAIN Figure 5-16 Rear Axle - Double U-Joint G6-23A

2 3

1

6 4 5

9

5-50

8

7 PAH0580

G5-19A/G6-23A

31200194

DRIVE TRAIN Figure 5-16 Rear Axle - Double U-Joint Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9

7028498 7028499 7028500 7028501 7028502 7028503 7028424 7028504 7028505

1 1 1 2 1 8 1 1 1

Description

Rev.

DOUBLE JOINT, (includes items 2, 3, 4, 5 & 6) FORK (differential side) CENTRAL BODY SPIDER, (includes item 6) FORK (wheel side) SNAP RING WASHER WASHER SNAP RING

NOTE: QUANTITIES SHOWN ARE FOR ONE U-JOINT ASSEMBLY ONLY

31200194

G5-19A/G6-23A

5-51

DRIVE TRAIN Figure 5-17 Rear Axle - Wheel Hub and Final Reduction G5-19A

7 8 9 10

12

11 2 1

13 3

14 15 16

17

6

19

5

22 23

4

20

18 21

5-52

PAH0590

G5-19A/G6-23A

31200194

DRIVE TRAIN Figure 5-17 Rear Axle - Wheel Hub and Final Reduction Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

7028413 7028414 7028417 7028418 7028419 7028420 91474161 7028421 7028487 7028423 7028424 7028488 91474119 7028426 7028490 7028428 7028491 91474037 7028430 7028431 8035235 7028415 7028416

1 8 1 1 6 6 1 2 1 1 1 1 3 3 90 3 1 1 1 3 2 8 8

Description

Rev.

WHEEL HUB KIT, (includes item 2) STUD WHEEL CARRIER WASHER BUSHING SCREW SEAL BEARING O-RING SNAP RING THRUST WASHER SNAP RING SNAP RING GEAR NEEDLE BEARING, (30 per gear) WASHER PLANETARY CARRIER KIT PLUG WASHER RING GEAR SCREW WASHER NUT

NOTE: QUANTITIES SHOWN ARE FOR ONE WHEEL HUB AND REDUCTION GEAR ASSEMBLY ONLY

31200194

G5-19A/G6-23A

5-53

DRIVE TRAIN Figure 5-17 Rear Axle - Wheel Hub and Final Reduction G6-23A

101

103

102

104

105

1

2 106 11

107

10

12 4

6 7

5

9

5-54

4

3

8 PAH0600

G5-19A/G6-23A

31200194

DRIVE TRAIN Figure 5-17 Rear Axle - Wheel Hub and Final Reduction Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 101 102 103 104 105 106 107

7028414 70022443 7028487 7028421 7028423 7028417 7028507 7028419 7028420 7028415 7028416 91474161 91474163 7028508 7028509 7028510 7028511 91474037 8035235

8 1 1 2 1 1 1 6 6 8 8 1 168 3 3 3 1 1 2

Description

Rev.

STUD WHEEL HUB KIT, (includes item 1) O-RING BEARING LOCK RING WHEEL CARRIER CROWN GEAR BUSHING SCREW WASHER NUT SEAL NEEDLE BEARING, (56 per gear) SNAP RING WASHER GEAR PLANETARY CARRIER KIT PLUG SCREW

NOTE: QUANTITIES SHOWN ARE FOR ONE WHEEL HUB AND REDUCTION GEAR ASSEMBLY ONLY

31200194

G5-19A/G6-23A

5-55

DRIVE TRAIN Figure 5-18 Drive Shaft

5

7 11

6

4 10

2 3

1

8 10 9

PAH0610

5-56

G5-19A/G6-23A

31200194

DRIVE TRAIN Figure 5-18 Drive Shaft Item 1 2 3 4 5 6 7 8 9 10 11

31200194

Part Number 4040275 4040276 7028929 0771212

0761617 0711215 3291201 0100011 0100019

Qty. Ref 1 1 2 4 Ref Ref 4 4 4 AR AR

Description

Rev.

FRONT AXLE, (see Figure 5-1 for details) DRIVESHAFT, (G5-19A), (includes item 3) DRIVESHAFT, (G6-23A), (includes item 3) UNIVERSAL JOINT KIT HEX HD CAPSCREW, 12X25, GR 10.9 REAR AXLE ASSY, (see Figure 5-11 for details) DRIVE MOTOR, (see Figure 9-7 for details) HEX HD CAPSCREW, 16X45, GR 8.8 HEX HD CAPSCREW, 12X35, GR 10.9 HEX NUT, M12X1.75 LOCTITE, #242 LOCTITE, #271

G5-19A/G6-23A

5-57

DRIVE TRAIN Figure 5-19 Tires & Rims

101 301 401 501

1 201 401

2 102 202 302 402 502

4 104 204 304

3 103 203 303 403 503

PAH0621

5-58

G5-19A/G6-23A

31200194

DRIVE TRAIN Figure 5-19 Tires & Rims Item

1 2 3 4

101 102 103 104

201 202 203 204

301 302 303 304

401

31200194

Part Number

Qty.

0273808

1

4520300

2

4520301

2

3767853 4520297 8008675 8005825

4 4 4 4

0274769

1

4520566

2

4520567

2

3767057 4520297 8008675 1707148

4 4 4 4

0273809

1

4520302

2

4520303

2

3767864 1001096917 8008675 8005827

4 4 4 4

0274770

1

4520568

2

4520569

2

4520390 1001096917 8008675 1707149

4 4 4 4

1001094486

1

1001094487

2

1001094488

2

4520390

4

Description TIRE & WHEEL INSTALLATION, 405/70-20, (MPT-01 agricultural), (G5-19A), (includes items 1 thru 4) LH TIRE ASSY, 405/70-20, (MPT-01 agricultural), (G5-19A), (includes items 1 thru 3) RH TIRE ASSY, 405/70-20, (MPT-01 agricultural), (G5-19A), (includes items 1 thru 3) TIRE, 405/70-20 WHEEL, 13X20 VALVE LABEL TIRE & WHEEL INSTALLATION, 405/70-20, (MPT-04 construction), (G5-19A), (includes items 101 thru 104) RH TIRE ASSY, 405/70-20, (MPT-04 construction), (G5-19A), (includes items 101 thru 103) LH TIRE ASSY, 405/70-20, (MPT-04 construction), (G5-19A), (includes items 101 thru 103) TIRE, 405/70-20 WHEEL, 13X20 VALVE LABEL

Rev. C C C

A A A

TIRE & WHEEL INSTALLATION, 405/70-24, (MPT-01 agricultural), (G6-23A), (includes items 201 thru 204) LH TIRE ASSY, 405/70-24, (MPT-01 agricultural), (G6-23A), (includes items 201 thru 203) RH TIRE ASSY, 405/70-24, (MPT-01 agricultural), (G6-23A), (includes items 201 thru 203) TIRE, 405/70-24 WHEEL, 13X24 VALVE LABEL

C

TIRE & WHEEL INSTALLATION, 405/70-24, (MPT-04 construction), (G6-23A), (includes items 301 thru 304) RH TIRE ASSY, 405/70-24, (MPT-04 construction), (G6-23A), (includes items 301 thru 303) LH TIRE ASSY, 405/70-24, (MPT-04 construction), (G6-23A), (includes items 301 thru 303) TIRE, 405/70-24 WHEEL, 13X24 VALVE LABEL

B

TIRE & WHEEL INSTALLATION, 405/70-24, (MPT-04 construction), (G6-23A), (includes items 401 thru 404) RH TIRE ASSY, 405/70-24, (MPT-04 construction), (G6-23A), (includes items 401 thru 404) LH TIRE ASSY, 405/70-24, (MPT-04 construction), (G6-23A), (includes items 401 thru 404) TIRE, 405/70-24

G5-19A/G6-23A

E E

B B

B B B

5-59

DRIVE TRAIN Figure 5-19 Tires & Rims (Continued) Item

Part Number

Qty.

402 403 404

1001096917 8008675 1001094512

4 4 AR

1001094495

1

1001094496

2

1001094497

2

3767057 4520297 8008675 1001094512

4 4 4 AR

501 502 503 504

5-60

Description

Rev.

WHEEL, 13X24 VALVE TIRE, FOAM FILLED TIRE & WHEEL INSTALLATION, 405/70-20, (MPT-04 construction), (G5-19A), (includes items 501 thru 504) RH TIRE ASSY, 405/70-24, (MPT-04 construction), (G5-19A), (includes items 501 thru 504) LH TIRE ASSY, 405/70-24, (MPT-04 construction), (G5-19A), (includes items 501 thru 504) TIRE, 405/70-20 WHEEL, 13X20 VALVE TIRE, FOAM FILLED

G5-19A/G6-23A

B B B

31200194

DRIVE TRAIN Figure 5-19 Tires & Rims (Continued) Item

31200194

Part Number

Qty.

Description

G5-19A/G6-23A

Rev.

5-61

DRIVE TRAIN

This Page Intentionally Left Blank

5-62

G5-19A/G6-23A

31200194

SECTION 6 CAB

31200194

G5-19A/G6-23A

CAB Figure 6-1 Cab Assembly

21 26

6

22 21 22

1

3

21 22

14

21 9

18

22

17

20

102 103 104 105 106 101

25

13

24

11 7 12

2

5

4 8 15

23

10

19 PAH0634

6-2

G5-19A/G6-23A

31200194

CAB Figure 6-1 Cab Assembly Item

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 101 102 103 104 105 106

31200194

Part Number

Qty.

Description

Rev.

1001093446

1

A

1001093456

1

1001093447 1001093457 1001093450 1001093458 1001093451

1 1 1 1 1

1001093459

1

1001093440 1001093441

1 1 Ref Ref Ref Ref Ref Ref Ref Ref Ref 1 1 1 1 Ref 1 2 4 2 1 4 4 1 1 1 8 1 1 2 4 8 8 4

CAB ASSEMBLY, OPEN, (G5-19A), (includes items 1 thru 5, 8, 13 thru 20 & items 2 thru 4 on Figure 6-4) CAB ASSEMBLY, OPEN, (G6-23A), (includes items 1 thru 5, 8, 13 thru 20 & items 2 thru 4 on Figure 6-4) CAB ASSEMBLY, ENCLOSED, (G5-19A), (includes items 1 thru 9 & 11 thru 26) CAB ASSEMBLY, ENCLOSED, (G6-23A), (includes items 1 thru 9 & 11 thru 26) CAB ASSEMBLY, ENCLOSED, (G5-19A), (with heat), (includes items 1 thru 26) CAB ASSEMBLY, ENCLOSED, (G6-23A), (with heat), (includes items 1 thru 26) CAB ASSEMBLY, ENCLOSED, (G5-19A), (with heat & A/C), (includes items 1 thru 26) CAB ASSEMBLY, ENCLOSED, (G6-23A), (with heat & A/C), (includes items 1 thru 26) CAB WELDMENT, (G5-19A), CAB WELDMENT, (G6-23A) CAB INTERIOR ASSEMBLY, (see Figure 6-2 for details) STEERING COLUMN ASSEMBLY, (see Figure 7-2 for details) ACCELERATOR PEDAL ASSEMBLY, (see Figure 7-3 for details) BRAKE PEDAL ASSEMBLY, (see Figure 7-4 for details) CAB WINDOWS, (see Figure 6-4 for details) CAB DOOR, (see Figure 6-5 for details) CAB SEAT, (see Figure 6-3 for details) WIPER SYSTEM, (see Figure 6-6 for details) AIR CIRCULATION INSTALLATION, (see Figure 6-7 for details) LATCH BRACKET PIN PLUG SOCKET MANUAL STORAGE BOX DOOR HOLD OPEN ASSY, (see Figure 6-5 for details) DOOR HOLDER STRAP, (not illustrated) DOOR HOLDER CRANK LENS HD SCREW, 5-16mm PLUG, (G6-23A) SEAT MOUNTING PLATE PIN LOCKWASHER, 7mm BOTTOM DOOR SEAL DOOR SEAL DOOR WINDOW SEAL BUSHING CAB STEP INSTALLATION, (includes items 101 thru 106), (G6-23A) STAIR TREAD STEP STRAP STRAP COVER PLATE HEX HD CAPSCREW, 10-1.50X35mm HEX LOCKNUT, 10MM-1.50 FLAT WASHER, 10mm

0903225 8003293 1719419 0860520 8001331 8001332 3978381 3520054 1001091783 0879192 0498748 1001002963 1001002961 3960608 1749733 0273866 80383311 4240168 3575424 0701015 3291007 4812000

G5-19A/G6-23A

A A A A A A A

6-3

CAB Figure 6-2 Cab Interior Assembly

25

18

16

18 19 1

27

14 28 31

20

17

30

26

3 23

22

24 29

7 8

32

4 5 6

9

12

13

2 5 6

PAH0643

11 10

6-4

G5-19A/G6-23A

31200194

CAB Figure 6-2 Cab Interior Assembly Item

Part Number

Qty.

1

8002820 8008049 4360644 1810053 4360686 4360687 4360688

1 1 1 1 1 2 2 Ref AR 1 14 11 1 1 Ref 1 1 6 6 1 1 2 1 1 8 1 1 3 1 1 1 1 3 1 1

2 3 4 5 6 7 8 9 10 11 12 13 14 16 17 18 19 20 22 23 24 25 26 27 28 29 30 31 32

31200194

0100048 4360601 8004763 1359720 4360673 4360681 1001005960 2920213 1001093318 1001098150 7029560 7029561 1001094077 1001093344 1001094094 1001093319 7029538 7029564 7029486 70021858 70022071 70022072 1120593 4420081 70021477 1001096902

Description

Rev.

IGNITION KEY SWITCH KEY, (ignition, cab door & rear cover) CLUTCH LOCK SWITCH BODY DISPLAY GUAGE SWITCH BODY BLANK SWITCH KEY SWITCH ADAPTER RING JOYSTICK, (see Figure 7-1 for details) DIELECTRIC GREASE AUX HYDRAULIC SWITCH END SWITCH TRIM RING BLANK SWITCH PLATE HORN SWITCH WIPER/WASHER SWITCH, (enclosed cabs only) PARKING BRAKE VALVE, (see Figure 8-5 for details) LOAD CHART HOLDER INTERIOR LIGHT ASSEMBLY SCREW WASHER ROOF LINING, (G6-23A) ROOF LINING, (G5-19A) SCREW LEVELING INDICATOR BRACKET TILT ANGLE GAUGE SCREW FUSE COVER, (G6-23A) FUSE COVER, (G5-19A) SCREW DASH COVER, (for open cabs & cabs without heat or air conditioning) DASH COVER, (for cabs with heat or air conditioning) BOTTOM COVER PLUG, (G6-23A) ANTI-SKID TAPE FLOOR MAT INSULATION

G5-19A/G6-23A

6-5

CAB Figure 6-3 Seat Assembly 4 8

13

5

10

1 7

2

26

6

3

12

9 11

22

18

21

19 20

23 24

PAH0651

6-6

G5-19A/G6-23A

31200194

CAB Figure 6-3 Seat Assembly Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

3980047 0200843 8004672 21011032 3767375 4569078

1 1 1 2 1 2 2 4 2 4 4 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1

31200194

7029515

70020223 70020224 70020225 70020226 70020216 70020217 70020218 70020219 70020220 70020221 70020222 1001006731 8004762

Description

Rev.

OPERATOR SEAT, MECHANICAL, (includes items 14 thru 26) ARM LOWER JOYSTICK COVER NUT FOAM PAD SPACER TUBE HEX HD CAPSCREW HEX HD CAPSCREW HEX HD CAPSCREW WASHER NUT NUT HEX HD CAPSCREW BACK COVER KIT BACK CUSHION KIT, (includes item 14) SEAT COVER KIT SEAT CUSHION KIT, (includes item 16) SUSPENSION ASSY KIT DAMPER ASSY KIT INDICATOR/ADJUSTER & BUMP STOP STUD ASSY HANDLE ASSY KIT SUSPENSION COVER KIT FORE & AFT ADJUSTER KIT SEAT BELT, 3 IN. RETRACTABLE, (not illustrated) UPPER JOYSTICK COVER

G5-19A/G6-23A

6-7

CAB Figure 6-4 Cab Windows

9

10

7 8 11

5

2 6

3

4

1

12

PAH0660

G5-19A

6-8

G5-19A/G6-23A

31200194

CAB Figure 6-4 Cab Windows Item

Part Number

Qty.

1

7029566 7029420 7029569 7029421 7029567 7029422 7029568 7029423 7029565 70023103 2480075 2480079 2480080 8004398 8000759 8000344 7029491 7029492 1001107286

1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 1

2 3 4 5

6 7 8 9 10 11 12

31200194

Description

Rev.

FRONT WINDSHIELD GLASS, (G5-19A) FRONT WINDSHIELD GLASS, (G6-23A) REAR RIGHT WINDOW GLASS, (G5-19A) REAR RIGHT WINDOW GLASS, (G6-23A) RIGHT SIDE WINDOW GLASS, (G5-19A) RIGHT SIDE WINDOW GLASS, (G6-23A) REAR LEFT WINDOW GLASS, (G5-19A) REAR LEFT WINDOW GLASS, (G6-23A) REAR WINDSHIELD GLASS, (G5-19A) GASKET, REAR WINDOW, (G5-19A) REAR WINDSHIELD GLASS, (G6-23A) GASKET, REAR WINDOW, (G6-23A) LATCH ASSEMBLY PVC WASHER PVC WASHER HINGE JOINT HEX HD CAPSCREW NUT FRONT TOP WINDSHIELD GLASS, (G5-19A)

G5-19A/G6-23A

6-9

CAB Figure 6-5 Cab Door Assembly 4

20

6

5

19

12 24

25

5 2 4

19

5

20

25

21

12 5

24

15

3

16

14 18 19

17 11

28

9

8

27

8

13

7 9 10

26

29

22 19 18 17 1 11

17

22

23

11

PAH0671

6-10

G5-19A/G6-23A

31200194

CAB Figure 6-5 Cab Door Assembly Item

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

31200194

Part Number

Qty.

3380753 70023185 8000802 7029573 7029425

1 1 1 1 1 1 2 4 1 1 2 2 1 6 4 1 1 1 1 4 2 5 4 1 3 1 4 3 1 1 1 1 1

2600298 0903395 2480069 8000799 7029451 7029452 3946123 7029498 7029499 3423260 2440675 0903396 3300504 7029504 7029505 1001096365 2540050 1001111975 8310608 8005553 0903397 7029512 7029582 8001144 8005553 7029572 7029571

Description DOOR ASSY, (G6-23A), (includes all items) DOOR ASSY, (G5-19A), (includes all items) LATCH ASSY UPPER DOOR GLASS, (G5-19A) UPPER DOOR GLASS, (G6-23A) LOWER DOOR PANEL HINGE SPACER PLATE DOOR HANDLE SCREW WASHER SPACER SCREW SCREW PIN RIP NUT DOOR HOLD OPEN ASSY THREAD NYLON PLUG WASHER SCREW CAP SPACER WINDOW SHACKLE NUT COVER CASING NUT BRACKET UPPER DOOR WINDOW LATCH COVER DOOR FRAME, (G5-19A) DOOR FRAME, (G6-23A)

G5-19A/G6-23A

Rev. A

6-11

CAB Figure 6-6 Wiper Assembly

3 5

7

6

2

8

11 12

4

10

1

13 9

PAH0680

6-12

G5-19A/G6-23A

31200194

CAB Figure 6-6 Wiper Assembly Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13

8000340 4807707 3746392 3746405 1366865 8002985 8005447 5200810 5220800 4807752 4807729 4807730 4807741 5200608

1 1 1 6M 2 1 1 1 1 1 2 1 1 4

31200194

Description

Rev.

WIPER SYSTEM, (front), (includes items 1 thru 8) FRONT WIPER ASSY, (includes items 9 thru 13) DOUBLE NOZZLE HOSE NON RETURN VALVE DUCT SOCKET ANGLE RIPP BOLT, 8X20mm RIPP NUT, 8mm WIPER MOTOR WIPER BLADE WIPER ARM WIPER DRIVE ARM ASSY RIPP BOLT, 6X16mm

G5-19A/G6-23A

6-13

CAB Figure 6-7 Air Circulation Installation

8 7

5

8 7

9

4

10 8

3

8 7 6 7

27

26 1

15

16

6

17 2

28

201 210

209 202 203

204 205 11 12

206 207 208

11 12

13 14

12 11 12 13 14

13 14 19 21 103

18 23 22

20 21 103

11 12 11

13 14 13

29

25 25

24

24

301

18 PAH0694

6-14

G5-19A/G6-23A

31200194

CAB Figure 6-7 Air Circulation Installation Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9

7029545 7029546

1 1 Ref 1 1 1 4 8 1 1 4 5 5 10 6 1 1 2 1 1 1 1 2 1 1 1 4 4 1 1 1 1 1 2 1 1 1 1 1 1

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 103 201 202 203 204 205

7029548 7029549 7029550 3953973 7029482 7029551 70020781 7029552 7029505 7029504 7029451 7029553 1001116129 1001094373 2580058 2580061 2720553 2720554 3759535 2754283 1001096029 1001096126 7029556 7029557 7029562 7029563 70020880 8003008 70021846 1320032 70021254 1001097445 1001097446 1001099648 70021262 70021260 70021261

206 207 208 209 210 301

31200194

70021265 70021263 70021264 70021256 70021255 70021924

Description

CONTROL PANEL COVER LOWER HEATER/AC PLENUM COVER DASH COVER, (see Figure 6-2 for details) ROUND VENT ROUND VENT TUBE, (includes one 500mm piece & one 900mm piece) NOZZLE SCREW HEATER CONTROL AC/HEATER CONTROL SCREW, M4x20 SCREW WASHER SCREW WASHER CABIN AIR FILTER ELEMENT CABIN AIR FILTER COVER SCREW HEATER WITHOUT AC HEATER W/ AC MODULE HEATER HOSE, UPPER HEATER HOSE, LOWER HOSE CLAMP AC HOSE ASSEMBLY, (models with AC) AC HOSE ASSY, (models with AC) AC HOSE ASSY INSULATION, (models with AC) SCREW WASHER COVER, (G6-23A) COVER, (G5-19A) COVER, (center right) NOZZLE TUBE SUPPORT HOSE CLAMP HOUSING THERMOSTAT KIT, (Before S/N 1160003034 G5-19A, 1160003282 G6-23A) THERMOSTAT, (After S/N 1160003034 G5-19A, 1160003282 G6-23A) THERMOSTAT LOOM COIL TEMPERATURE SENSOR, (Before S/N 1160003034 G5-19A, 1160003282 G6-23A) 1 TEMPERATURE SENSOR, (After S/N 1160003034 G5-19A, 1160003282 G6-23A) 10cm TAR BAND 1 EXPANSION VALVE 2 O-RING 1 VENTILATOR 1 COVER 1 WATER VALVE

G5-19A/G6-23A

Rev.

A A

6-15

CAB Figure 6-7 Air Circulation Installation (Continued) Item

6-16

Part Number

Qty.

Description

G5-19A/G6-23A

Rev.

31200194

CAB Figure 6-7 Air Circulation Installation (Continued) Item

31200194

Part Number

Qty.

Description

G5-19A/G6-23A

Rev.

6-17

CAB Figure 6-8 Tool Box Assembly (Optional)

6-18

G5-19A/G6-23A

31200194

CAB Figure 6-8 Tool Box Assembly (Optional) Item

Part Number

Qty.

Description

1 2 3 4 5 6 7 101 102 103 104 105 106 107 108 109 110 111 112

1001092151 0100011 0761010 4812000 5221000 1001093429 1001093949 1001094057 0760508 0760608 909304 2940119 3290505 4811600 4811700 5220600 8344010 1001093696 1001093950 1001093951

1 AR 7 7 4 1 1 1 2 8 AR 2 2 2 8 4 2 1 1 1

TOOL BOX ASSY, (includes items 1 thru 7) LOCTITE, #242 HEX HD CAPSCREW, M10X20, CLASS 8.8 WASHER, 10mm RIPP NUT 10mm, CLASS 10 GREASE GUN TOOL BOX, (includes items 101 thru 112) TOOL BOX SUPPORT FENDER HEX HD CAPSCREW, M5X16, CLASS 8.8 HEX HD CAPSCREW, M5X16, CLASS 8.8 PROFILE RUBBER, 18X5mm PANEL LATCH HEX LOCKNUT, M5X.8 WASHER, 5mm WASHER, 6mm RIPP NUT, 6mm, CLASS 10 ADJUSTABLE HINGE GREASE GUN BRACKET TOOL BOX LID TOOL BOX BASE

31200194

G5-19A/G6-23A

Rev. A

A

6-19

CAB Figure 6-9 Fire Extinguisher Installation (Optional)

G6-23A

6-20

G5-19A/G6-23A

31200194

CAB Figure 6-9 Fire Extinguisher Installation (Optional) Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9

1001092150 1001092377 1001092385 1001092392 0760808 0760810 0940036 3290801 4811900 0100011

1 1 1 1 4 4 2 4 8 AR

31200194

Description FIRE EXTINGUISHER INSTALLATION, (G6-23A), (includes all items) EXTINGUISHER BRACKET FIRE EXTINGUISHER, 10LB ACCESSORY BRACKET MOUNT HEX HD CAPSCREW, M8X16, CLASS 8.8 HEX HD CAPSCREW, M8X20, CLASS 8.8 DOOR BUMPER HEX NUT, M8X1.25 WASHER, 8mm LOCTITE, #242

G5-19A/G6-23A

Rev. A

6-21

CAB

This Page Intentionally Left Blank

6-22

G5-19A/G6-23A

31200194

SECTION 7 CONTROLS

31200194

G5-19A/G6-23A

CONTROLS Figure 7-1 Boom Joystick

1 2

PAH0700

7-2

G5-19A/G6-23A

31200194

CONTROLS Figure 7-1 Boom Joystick Item

Part Number

Qty.

1 2

1600384 4360601

1 1

31200194

Description

Rev.

BOOM JOYSTICK CONTINUOUS AUXILIARY HYDRAULIC SWITCH

G5-19A/G6-23A

7-3

CONTROLS Figure 7-2 Steering Column & Attaching Parts

7

8

5

6

4

1

3

PAH0710

7-4

2

G5-19A/G6-23A

31200194

CONTROLS Figure 7-2 Steering Column & Attaching Parts Item

Part Number

Qty.

1 2 3 4 5 6 7 8

1460011 0903252 4641315 2560189 4360694 91163028 8007753 8007754

1 1 1 1 1 1 1 1

31200194

Description

Rev.

STEERING COLUMN ASSEMBLY STEERING VALVE BRACKET STEERING VALVE LOCKING STEERING COLUMN ANGLE HANDLE F-N-R SHIFTER SWITCH SHIFTER DECAL STEERING WHEEL STEERING WHEEL CAP

G5-19A/G6-23A

7-5

CONTROLS Figure 7-3 Accelerator Pedal Assembly

1

3

2

4 6

5

9 16 4

10

7

3

8

15 11

13

14

14 17 12

101

5

7-6

18

PZ4400

G5-19A/G6-23A

31200194

CONTROLS Figure 7-3 Accelerator Pedal Assembly Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 101

8000345 7028526 7028527 7028528 7028529 7028530 7028531 7028532 7028533 7028534 7028535 7028536 7028537 7028538 7028539 7029137 7029138 7028540 7028541 8002599

1 1 1 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1

31200194

Description ACCELERATOR PEDAL ASSEMBLY, (includes items 1 thru 18) GAS PEDAL SPRING BLIND RIVIT WITH FLAT ROUND HEAD SLIDING BEARING SAFETY DEVICE HEX SCREW HEX NUT PIN EYE BOLT RING BOOT BUSHING HEX NUT FORK LINK & CLIP BRACKET WELDMENT SHAFT FRICTION BEARING LEVER THROTTLE CABLE

G5-19A/G6-23A

Rev. B

7-7

CONTROLS Figure 7-4 Brake Pedal Assembly

68 81 3 80 64 75 1 57 57 60

117

9

57

2 79

1 57

4

57 57

79

58

PAH1430

7-8

G5-19A/G6-23A

31200194

CONTROLS Figure 7-4 Brake Pedal Assembly Item

Part Number

Qty.

1 2 3 4 9 57 58 60 64 68 75 79 80 81 117

0310011 0760814 0903185 0903203 0940173 3290801 3400021 3841683 4031912 4360658 4641379 4811900 0760408 4811400 3290607

2 2 1 1 1 8 1 1 2 1 1 4 2 2 1

31200194

Description

Rev.

BALL JOINT, 8mm HEX HD CAPSCREW, 8-1.25X30mm BRAKE BRACKET INCHING LEVER BRACKET BRAKE PEDAL STOP BUMPER HEX NUT, 8mm-1.25 BRAKE PEDAL INCHING LINKAGE ROD SOCKET HD CAPSCREW, 8-1.25X40mm BRAKE LIGHT SWITCH INCHING VALVE FLAT WASHER, 8mm HEX HD CAPSCREW, 4X16mm FLAT WASHER, 4mm HEX LOCK NUT, M6X1

G5-19A/G6-23A

7-9

CONTROLS

This Page Intentionally Left Blank

7-10

G5-19A/G6-23A

31200194

SECTION 8 HYDRAULIC CIRCUITS

31200194

G5-19A/G6-23A

HYDRAULIC CIRCUITS Figure 8-1 Supply Circuit

1

40

42

2

41

27

40 47

3

28

39

29

4

34

30 30 46 20

27

28

47

27

5

27

29

6

33

7

33

45 32 31

19

21 22 23

16

24 17 25 26

3

8

11 15 8

14

9

18

9

13

12 10

8-2

PAH0741

G5-19A/G6-23A

31200194

HYDRAULIC CIRCUITS Figure 8-1 Supply Circuit Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 39

40 41 45 46 47 48

31200194

Part Number 2142740 3460472 3460568 2142710 2754260 2142704 2754261 2140423 2754251 2143021 2142717 2142709 2754306 2754250 2754256 2143317 2140812 3290805 0760812 2443576 372101 4360584 8002838 1321142 1321143 0700817 1616551 2140826 2142103 2754610 2754257 2755088 1001099000 2755078 1001098999 2142708 2754809 2754500 2141102 2988632 1062255 0100011

Qty. Ref 1 1 1 Ref 1 1 1 1 2 1 1 Ref 1 1 1 1 1 1 1 Ref 1 1 1 1 1 1 2 2 2 2 1 1 1 1 Ref 1 1 1 1 2 1 1 1 1 2 AR

Description

Rev.

MAIN CONTROL VALVE, (see Figure 9-6 for details) CONNECTOR TUBE ASSY, (G6-23A) TUBE ASSY, (G5-19A) STEERING VALVE, (see Figure 7-2 for details) CONNECTOR HOSE ASSY CONNECTOR HOSE ASSY ELBOW, 90 DEGREES HOSE ASSY ELBOW, 90 DEGREES IMPLEMENT PUMP, (see Figure 9-10 for details) CONNECTOR CONNECTOR HOSE ASSY HOSE ASSY HOSE ASSY ELBOW, 90 DEGREES CONNECTOR HYDROSTATIC TRANSMISSION PUMP, (see Figure 9-8 for details) HEX LOCK NUT, M8X1.25 HEX HD CAPSCREW, 8-1.25X25mm, GR 8.8 HOSE CLAMP O-RING PRESSURE SWITCH RUN TEE CLAMP TOP PLATE HEX HD CAPSCREW, 8X45, GR 8.8 TEST PORT CONNECTOR SWIVEL NUT BRANCH TEE HOSE ASSY, (G5-19A) HOSE ASSY, (G6-23A) UNION, (see Figure 8-5 for details) HOSE ASSY, (G6-23A), (Before S/N 1160003811) HOSE ASSY, (G6-23A), (S/N 1160003811 & after) HOSE ASSY, (G5-19A), (Before S/N 1160003540) HOSE ASSY, (G5-19A), (S/N 1160003540 & after) CONNECTOR HOSE ASSY, (G5-19A) HOSE ASSY, (G6-23A) ELBOW, 90 DEGREES TEST PORT TIE STRAP LOCTITE, #242

G5-19A/G6-23A

8-3

HYDRAULIC CIRCUITS Figure 8-2 Dump Circuit

1 4

2

6

52 53 54 3

24 4

60 59

32

5

28

G5-19A ONLY

6

36

28

27

35

34

27

38

37

15

39

13 40

44 43 43 47

12 42 45

10 11

14

Cooler inlet

41 9

16

50

8

23

7

33

11

46

Cooler Outlet

49

18

48 46 43

20 19 22

18 17

21 PAH0751

8-4

G5-19A/G6-23A

31200194

HYDRAULIC CIRCUITS Figure 8-2 Dump Circuit Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

23 24 27

28 32 33 34 35 36 37 38 39 40

31200194

Part Number

Qty.

2754604

Ref 1 1 1 1 1 1 Ref 1 1 Ref 1 1 2 1 1 1 1 Ref 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 Ref 1 1 1 Ref 1

2754305

1

2143024 3460569 3460460 2754799 2754407 2140221 2754252 2754313 2754258 2142207 2140827 2754255 2754253 2143607 1001094414 2754248 2140419 2754249 2140819 2140921 2120193 2120150 7020020 4641389 1321142 2755077 1001098999 2755089 1001099000 1062255 2142708 2140829 2140810 2754761 2754297 2142715 2754762 2754302 2141103

Description

Rev.

MAIN CONTROL VALVE, (see Figure 9-6 for details) ELBOW, 90 DEGREES TUBE ASSY, (G5-19A) TUBE ASSY, (G6-23A) HOSE ASSY, (G5-19A) HOSE ASSY, (G6-23A) CONNECTOR RETURN FILTER, (see Figure 9-9 for details) HOSE ASSY, (G5-19A) HOSE ASSY, (G6-23A) DRIVE MOTOR, (see Figure 9-7 for details) HOSE ASSY SWIVEL NUT RUN TEE CONNECTOR HOSE ASSY HOSE ASSY SWIVEL UNION SWIVEL RUN TEE HYDROSTATIC TRANSMISSION PUMP, (see Figure 9-8 for details) HOSE ASSY ELBOW, 90 DEGREES HOSE ASSY CONNECTOR CONNECTOR FILTER ELEMENT INDICATOR CHECK VALVE CLAMP HOSE ASSY, (G5-19A), (Before S/N 1160003540) HOSE ASSY, (G5-19A), (S/N 1160003540 & after) HOSE ASSY, (G6-23A), (Before S/N 1160003811) HOSE ASSY, (G6-23A), (S/N 1160003811 & after) TIE STRAP CONNECTOR CONNECTOR, (G5-19A) CONNECTOR, (G6-23A) HOSE ASSY, (G5-19A) HOSE ASSY, (G6-23A) CONNECTOR STEERING VALVE, (see Figure 7-2 for details) HOSE ASSY, (G5-19A) HOSE ASSY, (G6-23A) ELBOW, 90 DEGREES BRAKE PEDAL ASSY, (see Figure 7-4 for details) STEER DRAIN HOSE, (G5-19A), (inside tank), (remove return filter to service) STEER DRAIN HOSE, (G6-23A), (inside tank), (remove return filter to service)

G5-19A/G6-23A

8-5

HYDRAULIC CIRCUITS Figure 8-2 Dump Circuit (Continued)

8-6

Item

Part Number

Qty.

41 42 43 44 45 46 47 48 49 50 52 53 54 58 59 60 61

2140607 0760608 0761012 0903113 4811700 4812000 0903254 3291005 0182079

1 4 6 1 4 6 1 3 1 Ref 2 1 1 1 1 1 AR

0700617 1321372 3576203 2143403 1321143 0700817 0100011

Description

Rev.

RUN TEE HEX HD CAPSCREW, 6-1.00X16mm, GR 8.8 HEX HD CAPSCREW, 10-1.50X25mm, GR 8.8 FILTER MOUNTING BRACKET FLAT WASHER, 6mm FLAT WASHER, 10mm BRACKET SUPPORT HEX LOCKNUT, 10mm-1.50 ANGLE BATTERY MOUNT, (see Figure 10-1 for details) HEX HD CAPSCREW, 6-1.00X45mm, GR 8.8 CLAMP COVER PLATE ELBOW, 90 DEGREES, (swivel nut) COVER PLATE HEX HD CAPSCREW, 8-1.25X45mm, GR 8.8 LOCTITE, #242

G5-19A/G6-23A

31200194

HYDRAULIC CIRCUITS Figure 8-2 Dump Circuit (Continued) Item

31200194

Part Number

Qty.

Description

G5-19A/G6-23A

Rev.

8-7

HYDRAULIC CIRCUITS Figure 8-3 Front Drive Circuit G5-19A

62 60 62 60

501 TO TANK

410 403

BEFORE S/N 1160003034

231

34

232

214

77

237

218 234

62

117

39

62

82

229 301

82 39

238

221 227

240

209

240 239

116

12

228 131

8-8

215

242 241

221

222

G5-19A/G6-23A

3

233 82

223

PAH0761

31200194

HYDRAULIC CIRCUITS Figure 8-3 Front Drive Circuit Item

Part Number

Qty.

3 12 34 39 60 62

0700816 874960 2140803 2141102 2111616 2180845 1001093076 2754254 2754259 2754340 1001093077 2754341 1001094467 1321321

2 2 1 2 2 2 2 1 2 1 1 1 1 2 Ref 2 2 2 2 1 1 2 1 1 2 1 1 1 1 2 1 2 1 1 Ref 1 1 Ref AR

77 82 116 117 131 209 214 215 218 221 222 223 227 228 229 231 232 233 234 237 238 239 240 241 242 301 403 410 501 502

31200194

0700614 0700616 1321125 2140206 2140603 2140803 2171716 3460427 3460448 3575391 2754294 2754406 4569137 4641334 4811700 0700822 1321143 1321320 3290805 2141003 2754758 0100011

Description

Rev.

HEX HD CAPSCREW, 8-1.25X40mm CLAMP COVER PLATE CONNECTOR ELBOW, 90 DEGREES CONNECTOR, (Before S/N 1160003034) FLANGE KIT, (Before S/N 1160003034) FLANGE KIT, (S/N 1160003034 & After) HOSE ASSY HOSE ASSY HOSE ASSY, (Before S/N 1160003034) HOSE ASSY, (S/N 1160003034 & After) HOSE ASSY, (Before S/N 1160003034) HOSE ASSY, (S/N 1160003034 & After) CLAMP DRIVE MOTOR, (see Figure 9-7 for details) HEX HD CAPSCREW, 6-1.00X30mm HEX HD CAPSCREW, 6-1.00X40mm CLAMP CONNECTOR RUN TEE CONNECTOR FLANGE KIT PIPE PIPE CLAMP COVER PLATE HOSE ASSY TUBE ASSY TUBE ASSY SOLENOID VALVE FLAT WASHER, 6mm HEX HD CAPSCREW, 8-1.25X70mm CLAMP COVER PLATE CLAMP HEX LOCKNUT, 8mm-1.25 HYDROSTATIC TRANSMISSION PUMP, (see Figure 9-8 for details) ELBOW, 45 DEGREES HOSE ASSY BRAKE PEDAL ASSEMBLY, (see Figure 7-4 for details) LOCTITE, #242

G5-19A/G6-23A

8-9

HYDRAULIC CIRCUITS Figure 8-3 Front Drive Circuit G6-23A

62 60 62 60

501 TO TANK

410 403

BEFORE S/N 1160003444

234

34

62

235

214

77

237

218 233

62

117

39

215 228

82

241

301

82 39

221

222 238

221 227

242 240

209

240 239

116 12

229 134

236

3

223

82 PAH0771

8-10

G5-19A/G6-23A

31200194

HYDRAULIC CIRCUITS Figure 8-3 Front Drive Circuit Item

Part Number

Qty.

3 12 34 39 60 62

0700816 874960 2140803 2141102 2111616 2180845 1001093076 2754254 2754259 2754340 1001093077 2754341 1001094467 1321321

2 2 1 2 2 2 2 1 2 1 1 1 1 2 Ref 2 2 2 2 1 1 2 1 1 1 2 1 1 1 2 1 2 1 1 Ref 1 1 Ref AR

77 82 116 117 134 209 214 215 218 221 222 223 227 228 229 233 234 235 236 237 238 239 240 241 242 301 403 410 501 502

31200194

0700614 0700616 1321125 2140206 2140603 2140803 2171733 3460450 3460429 3460411 3575391 2754294 2754406 4641334 4811700 0700822 1321143 1321320 3290805 2141003 2754056 0100011

Description

Rev.

HEX HD CAPSCREW, 8-1.25X40mm, GR 8.8 CLAMP COVER PLATE CONNECTOR ELBOW, 90 DEGREES CONNECTOR, (Before S/N 1160003444) FLANGE KIT, (Before S/N 1160003444) FLANGE KIT, (S/N 1160003444 & After) HOSE ASSY HOSE ASSY HOSE ASSY, (Before S/N 1160003444) HOSE ASSY, (S/N 1160003444 & After) HOSE ASSY, (Before S/N 1160003444) HOSE ASSY, (S/N 1160003444 & After) CLAMP DRIVE MOTOR, (see Figure 9-7 for details) HEX HD CAPSCREW, 6-1.00X30mm, GR 8.8 HEX HD CAPSCREW, 6-1.00X40mm, GR 8.8 CLAMP CONNECTOR RUN TEE CONNECTOR FLANGE KIT PIPE PIPE TUBE ASSY CLAMP COVER PLATE HOSE ASSY TUBE ASSY SOLENOID VALVE FLAT WASHER, 6mm HEX HD CAPSCREW, 8X70, GR 8.8 CLAMP COVER PLATE CLAMP HEX LOCKNUT, 8mm-1.25 HYDROSTATIC TRANSMISSION PUMP, (see Figure 9-8 for details) ELBOW, 45 DEGREES HOSE ASSY BRAKE PEDAL ASSY, (see Figure 7-4 for details) LOCTITE, #242

G5-19A/G6-23A

8-11

HYDRAULIC CIRCUITS Figure 8-4 Steer Select

15

11 10 8

9

10

TO STEERING CONTROL UNIT

10

17

3

17

2 1 1

4

10

16

TO REAR STEERING CYLINDER

14 7 8

10 13

5 6

7

9

11

10 12

15

1 TO FRONT STEERING CYLINDER

1

8-12

G5-19A/G6-23A

PAH0780

31200194

HYDRAULIC CIRCUITS Figure 8-4 Steer Select Item

Part Number

Qty.

1 2 3 4 5 6 7 8 8 9

2140208 2143405 2754066 2754065 0700816 874960 874993 4569022 4569024 4569021 4569025 2142715 2143007 0760612 3290601 4641314 2754094 2754100 2754759 2754095 2754760 2754096

4 1 1 1 3 3 3 1 1 1 1 4 2 2 2 1 1 1 1 1 1 1

10 11 12 13 14 15 16 17

31200194

Description

Rev.

CONNECTOR ELBOW, 90 DEGREES HOSE ASSY HOSE ASSY HEX HD CAPSCREW, 8X40, GR 8.8 COVER PLATE CLAMP TUBE ASSY, (G5-19A) TUBE ASSY, (G6-23A) TUBE ASSY, (G5-19A) TUBE ASSY, (G6-23A) CONNECTOR ELBOW, 90 DEGREES HEX HD CAPSCREW, 6X25, GR 8.8 HEX NUT M6X1 STEER SELECT VALVE HOSE ASSY, (G5-19A) HOSE ASSY, (G6-23A) HOSE ASSY, (G5-19A) HOSE ASSY, (G6-23A) HOSE ASSY, (G5-19A) HOSE ASSY, (G6-23A)

G5-19A/G6-23A

8-13

HYDRAULIC CIRCUITS Figure 8-5 Service/Park Brake

G5-19A ONLY

27

26 2

27

4

6

BOTTOM ENTRY

2

26 5

9

12

22 6

14 15

3

4

14

SIDE ENTRY

1

16 6

21 3

19

8

7 10 11

20

12

8 5

13

18 TO FRONT AXLE

17

8-14

G5-19A/G6-23A

17

PAH0791

31200194

HYDRAULIC CIRCUITS Figure 8-5 Service/Park Brake Item

Part Number

Qty.

1

4641401 70020800 2143005 2142708 2754634 2754298 2754303 2754635 2754299 2754301 2754763 2754304 0920121 2142103 2988632 2754764 2754318 2754319 70022869 4400472 8002816 8009974 2140204 2141908 2720548 2141102 2221204 2140208 2142203 2141908 4360580

1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 2 4 2 1 1 1 1 1 1 1

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 26 27 101

31200194

Description

Rev.

BRAKE VALVE BALL KNOB ELBOW, 90 DEGREES CONNECTOR HOSE ASSY, (G5-19A) HOSE ASSY, (G6-23A) HOSE ASSY HOSE ASSY, (G5-19A) HOSE ASSY, (G6-23A) HOSE ASSY HOSE ASSY, (G5-19A) HOSE ASSY, (G6-23A) BRAKE CYLINDER SWIVEL NUT BRANCH TEE MINI CHECK HOSE ASSY, (G5-19A) HOSE ASSY, (G6-23A) TUBE ASSY BRAKE RESERVOIR BOTTLE, (side entry) BRAKE RESERVOIR BOTTLE, (bottom entry) BOTTLE HOLDER HOSE CLAMP CONNECTOR RUN TEE HOSE ELBOW, 90 DEGREES HOSE BARB CONNECTOR SWIVEL NUT RUN TEE UNION TEE PARK BRAKE SWITCH, (not shown)

G5-19A/G6-23A

8-15

HYDRAULIC CIRCUITS Figure 8-6 Lift Cylinder

1

3

3

5

4

3

3 2

PAH0800

8-16

G5-19A/G6-23A

31200194

HYDRAULIC CIRCUITS Figure 8-6 Lift Cylinder Item 1 2 3 4 5

31200194

Part Number

Qty.

2142740 2754063 2754083 2754064 2754084

Ref Ref 4 1 1 1 1

Description

Rev.

MAIN CONTROL VALVE, (see Figure 9-6 for details) LIFT CYLINDER, (see Figure 9-1 for details) CONNECTOR HOSE ASSY, (G5-19A) HOSE ASSY, (G6-23A) HOSE ASSY, (G5-19A) HOSE ASSY, (G6-23A)

G5-19A/G6-23A

8-17

HYDRAULIC CIRCUITS Figure 8-7 Extend/Retract Cylinder G5-19A

105

231

51

288

232

225

PAH0810

8-18

G5-19A/G6-23A

31200194

HYDRAULIC CIRCUITS Figure 8-7 Extend/Retract Cylinder Item

Part Number

Qty.

51 105 225 231 232 288

2142733

2 Ref Ref 1 1 2

31200194

2754085 2754086 2142733

Description

Rev.

CONNECTOR MAIN CONTROL VALVE, (see Figure 9-6 for details) EXTEND/RETRACT CYLINDER, (see Figure 9-2 for details) HOSE ASSY HOSE ASSY CONNECTOR

G5-19A/G6-23A

8-19

HYDRAULIC CIRCUITS Figure 8-7 Extend/Retract Cylinder G6-23A

105

259

51

284

224

218

PAH0820

8-20

G5-19A/G6-23A

31200194

HYDRAULIC CIRCUITS Figure 8-7 Extend/Retract Cylinder Item

Part Number

Qty.

51 105 218 224 259 284

2142733

2 Ref Ref 1 1 2

31200194

2754087 2754086 2142733

Description

Rev.

CONNECTOR MAIN CONTROL VALVE, (see Figure 9-6 for details) EXTEND/RETRACT CYLINDER, (see Figure 9-2 for details) HOSE ASSY HOSE ASSY CONNECTOR

G5-19A/G6-23A

8-21

HYDRAULIC CIRCUITS Figure 8-8 Tilt & Tilt Compensating Cylinder G5-19A

234

312 220

124

224

219 202

105

123

228 126

51 221

233

254

227 218 201

221

253 223 222

221

221 218

221

218 201

201

251

227 218 201

8-22

G5-19A/G6-23A

252

PAH0831

31200194

HYDRAULIC CIRCUITS Figure 8-8 Tilt & Tilt Compensating Cylinder Item

Part Number

Qty.

51 105 123 124 126 201 202 218 219 220 221 222 223 224 227 228 233 234 251 252 253 254 312

2142733

2 Ref 2 2 2 5 1 5 1 1 7 2 2 Ref 4 2 2 1 1 1 1 1 Ref

31200194

2142216 2143017 2754307 0700815 0700817 874960 1309435 1317515 1321128 1321133 1321134 2141621 2143017 2754113 2754122 4569029 4569042 4569047 4569053

Description

Rev.

CONNECTOR MAIN CONTROL VALVE, (see Figure 9-6 for details) SWIVEL NUT RUN TEE ELBOW, 90 DEGREES HOSE ASSY HEX HD CAPSCREW, 8-1.25X35mm HEX HD CAPSCREW, 8-1.25X45mm COVER PLATE COVER PLATE CLAMP CLAMP STACKING BOLT LOCKING PLATE TILT CYLINDER, (see Figure 9-3 for details) CONNECTOR ELBOW, 90 DEGREES HOSE ASSY HOSE ASSY TUBE ASSY TUBE ASSY TUBE ASSY TUBE ASSY COMPENSATION CYLINDER, (see Figure 9-4 for details)

G5-19A/G6-23A

8-23

HYDRAULIC CIRCUITS Figure 8-8 Tilt & Tilt Compensating Cylinderr G6-23A

226

213

312

217

212

126 129

105

202

51 125 221

122 4

123 130

225 220

214 211 201

245 214

243

214 216 215 214 211 201

216 215 214 211

214 211 201

214 244

220 211 201

8-24

G5-19A/G6-23A

248

PAH0840

31200194

HYDRAULIC CIRCUITS Figure 8-8 Tilt & Tilt Compensating Cylinderr Item

Part Number

Qty.

4 51 105 122 123 125 126 129 130 201 202 211 212 213 214 215 216 217 220 221 225 226 243 244 245 248 312

0700817 2142733

1 2 Ref 1 1 2 2 1 1 5 1 5 1 1 7 2 2 Ref 4 2 2 1 1 1 1 1 Ref

31200194

1309435 1321086 2142216 2143017 2754308 2754310 0700815 0700817 874960 1309435 1317515 1321128 1321133 1321134 2141621 2143017 2754111 2754120 4568870 4569029 4569036 4569042

Description

Rev.

HEX HD CAPSCREW, 8-1.25X45mm CONNECTOR MAIN CONTROL VALVE, (see Figure 9-6 for details) COVER PLATE CLAMP SWIVEL NUT RUN TEE ELBOW, 90 DEGREES HOSE ASSY HOSE ASSY HEX HD CAPSCREW, 8-1.25X35mm HEX HD CAPSCREW, 8-1.25X45mm COVER PLATE COVER PLATE CLAMP CLAMP STACKING BOLT CLAMP LOCKING PLATE TILT CYLINDER, (see Figure 9-3 for details) CONNECTOR ELBOW, 90 DEGREES HOSE ASSY HOSE ASSY TUBE ASSY TUBE ASSY TUBE ASSY TUBE ASSY COMPENSATION CYLINDER, (see Figure 9-4 for details)

G5-19A/G6-23A

8-25

HYDRAULIC CIRCUITS Figure 8-9 Auxiliary Function

279

105 51 233

221

220

227 218 201 221 222 223

277

202 219

221

280

218 201

256 255 221 222 223

283

285 286

221

281 218

284 201

221 218 201

252 227

221 218 201

251 PAH0851

8-26

G5-19A/G6-23A

31200194

HYDRAULIC CIRCUITS Figure 8-9 Auxiliary Function Item

Part Number

Qty.

51 105 201 202 218 219 220 221 222 223 227 233

2142733

1001094556 2143305 2143605

2 Ref 5 1 5 1 1 7 2 2 4 2 2 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 2 2

1001097287

1

251 252 255 256 277 279 280 281

0700815 0700818 874960 1309435 3117515 1321128 1321133 1321134 2141621 2754113 2754111 4569029 4569042 4569056 4569038 4569057 4569037 2143405 2754153 2754121 3977460 1001093826 3977459 1001093827

283 1001094555 284 285 286

31200194

Description

Rev.

CONNECTOR MAIN CONTROL VALVE, (see Figure 9-6 for details) HEX HD CAPSCREW, 8-1.25X35mm HEX HD CAPSCREW, 8-1.25X50mm COVER PLATE COVER PLATE CLAMP CLAMP CLAMP BOLT LOCKING PLATE CONNECTOR HOSE ASSY, (G5-19A) HOSE ASSY, (G6-23A) TUBE ASSY TUBE ASSY TUBE ASSY, (G5-19A) TUBE ASSY, (G6-23A) TUBE ASSY, (G5-19A) TUBE ASSY, (G6-23A) ELBOW, 90 DEGREES HOSE ASSY, (G5-19A) HOSE ASSY, (G6-23A) DUST CAP, (use with screw type coupling) DUST CAP, (use with quick disconnect type coupling) DUST PLUG, (use with screw type coupling) DUST PLUG, (use with quick disconnect type coupling) FEMALE SCREW COUPLING, (no longer available, order 1001097287 kit) FEMALE QUICK DISCONNECT COUPLING MALE SCREW COUPLING, (no longer available, order 1001097287 kit) MALE QUICK DISCONNECT COUPLING ELBOW, 90 DEGREES, (bulkhead fitting) SWIVEL UNION

QUICK DISCONNECT ADAPTOR KIT, (includes items 280 thru 284)

G5-19A/G6-23A

8-27

HYDRAULIC CIRCUITS Figure 8-10 Rear Hydraulic Outlet

17

VIEW OF CAB CONSOLE

15

2

14

4 12

13

4

G6-23A 9 11

7 4

7 6 5

4 1

3 3

8

16 10

3

8-28

G5-19A/G6-23A

PAH0891

31200194

HYDRAULIC CIRCUITS Figure 8-10 Rear Hydraulic Outlet Item

Part Number

Qty.

1 2 3 4 5 6 7 8

0273815 1001096341 4031922 0761010 2142715 2142733 2143007 2143405 2754127 2754128 1001096338 3574521

1001094555 1001096335 3290805 4360605 4360593 4674353

1 1 2 2 3 2 1 1 2 2 2 1 Ref 1 1 1 1 1 1 1 1 2 2 1 1 1

1001097287

1

9 10 11 12

3977460 1001093826 3977459 1001093827

13 1001094556 14 15 16 17

31200194

Description REAR HYDRAULIC OUTLET INSTALLATION, (G5-19A), (includes all items) REAR HYDRAULIC OUTLET INSTALLATION, (G6-23A), (includes all items) SOCKET HD CAPSCREW, M8X90 HEX HD CAPSCREW, 10-1.50X20mm CONNECTOR CONNECTOR ELBOW, 90 DEGREES ELBOW, 90 DEGREES HOSE ASSY HOSE ASSY, (G5-19A) HOSE ASSY, (G6-23A) PLATE 2POS/6WAY VALVE, (see Figure 9-11 for details) DUST CAP, (use with screw type coupling) DUST CAP, (use with quick disconnect type coupling) DUST PLUG, (use with screw type coupling) DUST PLUG, (use with quick disconnect type coupling) MALE SCREW COUPLING, (no longer available, order 1001097287 kit) MALE QUICK DISCONNECT COUPLING FEMALE SCREW COUPLING, (no longer available, order 1001097287 kit) FEMALE QUICK DISCONNECT COUPLING HOSE ASSY, (G6-23A) HEX LOCKNUT, 8mm-1.25 SWITCH ASSY SYMBOL PLATE, F/R HYD SELECT SWITCH BODY

Rev. I C

QUICK DISCONNECT ADAPTOR KIT, (includes items 11, 12, 19 & 20)

G5-19A/G6-23A

8-29

HYDRAULIC CIRCUITS

This Page Intentionally Left Blank

8-30

G5-19A/G6-23A

31200194

SECTION 9 HYDRAULIC COMPONENTS

31200194

G5-19A/G6-23A

HYDRAULIC COMPONENTS Figure 9-1 Lift Cylinder G5-19A

26 21

1

14 13

17 20

12

24 19

13

16

15 4 11

1

5

9

8 10 3 7

6 14

2

22 26

23 25

9-2

G5-19A/G6-23A

PAH0900

31200194

HYDRAULIC COMPONENTS Figure 9-1 Lift Cylinder Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 19 20 21 22 23 24 25 26

31200194

Part Number

Qty.

1684356 7028301 7028302 7028303 7028304 7028856

70020418 7029239 3575850 0761215 3423215 3423214 4812100 4832100 0701215 7028899

1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 4 1 2 1 1 1 2 1 4

LIFT CYLINDER, (G5-19A), (includes items 1 thru 17 & item 26) CASE ASSY PISTON ROD GLAND, (torque to 369-406 ft-lb [500-550 Nm]) PISTON, (torque to 1593-1630 ft-lb [2160-2210 Nm]) BUSHING WIPER RING ROD SEAL BACKRING O-RING O-RING O-RING PISTON SEAL WEAR RING GREASE NIPPLE SET SCREW, (torque to 15-18 ft-lb [20-25 Nm]) LOAD CONTROL VALVE HEX SOCKET HD SCREW BAR HEX HD SCREW, 12X35, GR 8.8 CYLINDER PIN CYLINDER PIN FLAT WASHER, 12mm SPRING LOCK WASHER, 12mm HEX HD CAPSCREW, 12-1.75X35mm, GR 8.8 BEARING

7029240

1

SEAL KIT, (includes items 6 thru 13 & 15)

7028314

Description

G5-19A/G6-23A

Rev. E

9-3

HYDRAULIC COMPONENTS Figure 9-1 Lift Cylinder G6-23A

26 1

21

14 13

17 20

12

24 19

13

16

15 4

1

11

5

9

8 10 3 7

6 2

14

22 23

26

25 PAH0910

9-4

G5-19A/G6-23A

31200194

HYDRAULIC COMPONENTS Figure 9-1 Lift Cylinder Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 19 20 21 22 23 24 25 26

31200194

Part Number

Qty.

1684360 7028319 7028320 7028321 7028322 7028856

70020418 7029239 3575850 0761215 3423215 3423223 4812100 4832100 0701215 7028899

1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 4 1 2 1 1 1 2 1 4

LIFT CYLINDER, (G6-23A), (includes items 1 thru 17 & item 26) CASE ASSY PISTON ROD GLAND, (torque to 516-553 ft-lb [700-750 Nm]) PISTON, (torque to 1939-1977 ft-lb [2630-2680 Nm]) BUSHING WIPER RING ROD SEAL BACKRING O-RING O-RING O-RING PISTON SEAL WEAR RING GREASE NIPPLE SET SCREW, (torque to 15-18 ft-lb [20-25 Nm]) LOAD CONTROL VALVE HEX SOCKET HD SCREW BAR HEX HD SCREW, 12X35, GR 8.8 CYLINDER PIN CYLINDER PIN FLAT WASHER, 12mm SPRING LOCKWASHER, 12mm HEX HD CAPSCREW, 12-1.75X35mm, GR 8.8 BEARING

7028318

1

SEAL KIT, (includes items 6 thru 13 & 15)

7028314

Description

G5-19A/G6-23A

Rev. E

9-5

HYDRAULIC COMPONENTS Figure 9-2 Extend/Retract Cylinder G5-19A

11

19

12 17

11

22 18 20 21

13 4 10 15

1

16

7

8

9 3 6

5 2

14

PAH0920

9-6

G5-19A/G6-23A

31200194

HYDRAULIC COMPONENTS Figure 9-2 Extend/Retract Cylinder Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

31200194

Part Number

Qty.

1684359 7028329 7029993 7028331 7028332

7028349

1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 2 2 2 4 2

EXTEND/RETRACT CYLINDER, (G5-19A), (includes items 1 thru 22) CASE ASSY PISTON ROD ASSY, (includes item 14) GLAND, (torque to 221-258 ft-lb [300-350 Nm]) PISTON, (torque to 406-443 ft-lb [550-600 Nm]) WIPER RING ROD SEAL O-RING BACKRING O-RING O-RING WEAR RING PISTON SEAL SET SCREW, (torque to 15-18 ft-lb [20-25 Nm]) ROD-EYE SPACER BEARING PRESSURE RELIEF VALVE SCREW NIPPLE HEX SCREW O-RING BACK-RING SEAL

7028328

1

SEAL KIT, (includes items 5 thru 13, 20 & 21)

7028342 7028343 7028344 7028345 7028346

Description

G5-19A/G6-23A

Rev. C

9-7

HYDRAULIC COMPONENTS Figure 9-2 Extend/Retract Cylinder G6-23A

11

19

12 17

11

22 18 20 21

13 4 10 15

1

16

7

8

9 3 6

5 2

14

PAH0930

9-8

G5-19A/G6-23A

31200194

HYDRAULIC COMPONENTS Figure 9-2 Extend/Retract Cylinder Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

31200194

Part Number

Qty.

1684363 7028350 7028351 7028331 7028332

7028349

1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 2 2 2 4 2

EXTEND/RETRACT CYLINDER, (G6-23A), (includes items 1 thru 22) CASE ASSY PISTON ROD GLAND, (torque to 221-258 ft-lb [300-350 Nm]) PISTON, (torque to 406-443 ft-lb [550-600 Nm]) WIPER RING ROD SEAL O-RING BACKRING O-RING O-RING WEAR RING PISTON SEAL SET SCREW, (torque to 15-18 ft-lb [20-25 Nm]) ROD-EYE SPACER BEARING PRESSURE RELIEF VALVE SCREW NIPPLE HEX SCREW O-RING BACK-RING SEAL

7028328

1

SEAL KIT, (includes items 5 thru 13, 20 & 21)

7028341 7028342 7028343 7028344 7028345 7028346

Description

G5-19A/G6-23A

Rev. F

9-9

HYDRAULIC COMPONENTS Figure 9-3 Tilt Cylinder G5-19A

17

16 22

23

24

21

25 1 13

22

12 14

13

15

20

4 11 1

5

9

8 10 3

7

6 2

24 14

9-10

G5-19A/G6-23A

PAH0940

31200194

HYDRAULIC COMPONENTS Figure 9-3 Tilt Cylinder Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 20 21 22 23 24 25

31200194

Part Number

Qty.

1684357 7028353 7028354 7028355 7028356 7028357

7029241 7028317 0701217 3423219 4812100 3291201 7028899 7029244

1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 4 1 1 2 1 4 2

TILT CYLINDER, (G5-19A), (includes items 1 thru 17, 24 & 25) CASE ASSY PISTON ROD GLAND, (torque to 295-332 ft-lb [400-450 Nm]) PISTON, (torque to 948-985 ft-lb [1285-1335 Nm]) BUSHING WIPER RING ROD SEAL BACKRING O-RING O-RING O-RING PISTON SEAL WEAR RING GREASE NIPPLE SET SCREW, (torque to 15-18 ft-lb [20-25 Nm]) LOAD CONTROL VALVE HEX SOCKET HD SCREW HEX HD CAPSCREW, 12X45 TILT CYLINDER PIN FLAT WASHER, 12mm HEX NUT, M12X1.75 BEARING SCREW PLUG

7028352

1

SEAL KIT, (includes items 6 thru 13 & 15)

7028314

Description

G5-19A/G6-23A

Rev. D

9-11

HYDRAULIC COMPONENTS Figure 9-3 Tilt Cylinder G6-23A

17

16 24 22

23

25 1

21

13

22

12 14

13

15

20

4 11 1

5

9

8 10 3

7

6 2

24 14

9-12

G5-19A/G6-23A

PAH0950

31200194

HYDRAULIC COMPONENTS Figure 9-3 Tilt Cylinder Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 20 21 22 23 24 25

31200194

Part Number

Qty.

1684361 7028366 7028367 7028321 7028322 7028856

7029241 7028584 0701217 3423224 4812100 3291201 7028899 7029244

1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 4 1 1 2 1 4 2

TILT CYLINDER, (G6-23A), (includes items 1 thru 17, 24 & 25) CASE ASSY PISTON ROD GLAND, (torque to 516-553 ft-lb [700-750 Nm]) PISTON, (torque to 1939-1977 ft-lb [2630-2680 Nm]) BUSHING WIPER RING ROD SEAL BACKRING O-RING O-RING O-RING PISTON SEAL PISTON GUIDE RING GREASE NIPPLE SET SCREW, (torque to 15-18 ft-lb [20-25 Nm]) LOAD CONTROL VALVE HEX SOCKET HD SCREW HEX HD CAPSCREW, 12X45 TILT CYLINDER PIN FLAT WASHER, 12mm HEX NUT, M12X1.75 BEARING SCREW PLUG

7028318

1

SEAL KIT, (includes items 6 thru 13 & 15)

7028314

Description

G5-19A/G6-23A

Rev. C

9-13

HYDRAULIC COMPONENTS Figure 9-4 Compensating Cylinder G5-19A

1 22 21

13

20

12 13

15

14

19

4

11

1

5

9

8 10 3 7

6 2

22 16 21 18

14 PAH0960

9-14

G5-19A/G6-23A

31200194

HYDRAULIC COMPONENTS Figure 9-4 Compensating Cylinder Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 18 19 20 21 22

31200194

Part Number

Qty.

Description

1684358 7028368 7028369 7028355 7028356 7028357

7028314 7028315 3423217 0701217 0761215 3423216 4812100 7029243

1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 2 4

COMPENSATING CYLINDER, (G5-19A), (includes items1 thru 15 & 22) CASE ASSY PISTON ROD GLAND, (torque to 295-332 ft-lb [400-450 Nm]) PISTON, (torque to 822-859 ft-lb [1115-1165 Nm]) BUSHING WIPER RING ROD SEAL BACKRING O-RING O-RING O-RING PISTON SEAL WEAR RING GREASE NIPPLE SET SCREW, (torque to 15-18 ft-lb [20-25 Nm]) COMP CYLINDER PIN HEX HD CAPSCREW, 12X45, GR 8.8 HEX HD CAPSCREW, 12X35, GR 8.8 COMP CYLINDER PIN FLAT WASHER, 12mm BEARING

7028352

1

SEAL KIT, (includes items 6 thru 13 & 15)

G5-19A/G6-23A

Rev. C

9-15

HYDRAULIC COMPONENTS Figure 9-4 Compensating Cylinder G6-23A

1 21 20

13

19

12 13

15

14

18

4

11

1

5

9

8 10 3 7

6 2

21 16 20 18

14 PAH0970

9-16

G5-19A/G6-23A

31200194

HYDRAULIC COMPONENTS Figure 9-4 Compensating Cylinder Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 18 19 20 21

31200194

Part Number

Qty.

1684362 7028370 7028371 7028321 7028322 7028856

3423221 0761215 3423222 4812100 7028899

1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 2 1 2 4

COMPENSATING CYLINDER, (G6-23A), (includes items 1 thru 15 & 21) CASE ASSY PISTON ROD GLAND, (torque to 295-332 ft-lb [400-450 Nm]) PISTON, (torque to 822-859 ft-lb [1115-1165 Nm]) BUSHING WIPER RING ROD SEAL BACKRING O-RING O-RING O-RING PISTON SEAL WEAR RING GREASE NIPPLE SET SCREW, (torque to 15-18 ft-lb [20-25 Nm]) COMP CYLINDER PIN HEX HD CAPSCREW, 12X35, GR 8.8 COMP CYLINDER PIN FLAT WASHER, 12mm BEARING

7028318

1

SEAL KIT, (includes items 6 thru 13 & 15)

7028314

Description

G5-19A/G6-23A

Rev. E

9-17

HYDRAULIC COMPONENTS Figure 9-5 Fork Locking Cylinder

1

2 3 5 4

14 13

6

7

8

12 11 10

9

PAH0980

9-18

G5-19A/G6-23A

31200194

HYDRAULIC COMPONENTS Figure 9-5 Fork Locking Cylinder Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14

Part Number

Qty.

1684404 7028784

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

FORK LOCKING CYLINDER, (includes items 1 thru 14) PISTON ROD WIPER GLAND BEARING ROD SEAL O-RING BACK-UP RING O-RING CYLINDER HOUSING LOCKNUT PISTON PISTON SEAL WEAR RING O-RING

1

SEAL KIT, (includes items 2, 5 thru 8, 10 & 12 thru 14)

7028786 7028787

7028792 7028794

7029225

31200194

Description

G5-19A/G6-23A

Rev. D

9-19

G5-19A Before S/N 1160003034 G6-23A Before S/N 1160003516

HYDRAULIC COMPONENTS Figure 9-6 Main Control Valve

4

5

3

15

1 8

6

10

15

16

7

14

8 8

2

22

22

16

8

12

13

24

9

23

11

21

20

19

23 17

22 22

18

24 23

21

25

19

20

15

23

15

10 16

17

14

12

13

18

29 16

25

30

9

101 104

26 28

11 31

106

9-20

G5-19A/G6-23A

32 27

PAH0990

31200194

G5-19A Before S/N 1160003034 G6-23A Before S/N 1160003516

HYDRAULIC COMPONENTS Figure 9-6 Main Control Valve

Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 101 104 106

4641359 7029082 7029083 7029084 7029085 7029086 80233260 7029087 7029088 7029089 7029097 7029091 7029092 7029093 7029094 7029095 7029096 7029090 7029091 7029092 7029093 7029094 7029095 7029096 7029097 7029098 7029099 7029100 7029101 7029086 7029102 7029091 7029608 0100011 4032011 4812000

1 1 1 1 1 2 1 1 5 2 2 2 2 2 2 4 4 2 2 2 2 2 4 4 2 4 1 1 1 1 1 1 4 AR 3 3

31200194

Description MAIN CONTROL VALVE, (includes items 1 thru 32) INLET SECTION ASSY, (includes items 1 thru 7) MAIN STAGE RELIEF VALVE SEALING SET PLUG PLUG ORIFICE SEAL KIT SECTION ASSY, (EXTEND/RETRACT & HOIST), (includes items 10 thru 16) CHECK VALVE PLUG CAP KIT O-RING SPRING PACK SOLENOID VALVE ORIFICE SECTION ASSY, (TILT & AUX), (includes items 18 thru 25) PLUG CAP KIT O-RING SPRING PACK SOLENOID VALVE ORIFICE CHECK VALVE RELIEF VALVE OUTLET SECTION ASSY, (includes items 27 thru 32) PLUG ASSY TIE ROD KIT, (includes quantity of 4) PLUG PLUG KIT, (includes quantity of 5) PLUG NUT LOCTITE, #242 SOCKET HD CAPSCREW, M10X35 FLAT WASHER, 10mm

G5-19A/G6-23A

Rev. D

9-21

HYDRAULIC COMPONENTS

G5-19A S/N 1160003034 & After G6-23A S/N 1160003516 & After

Figure 9-6 Main Control Valve

INFORMATION NOT AVAILABLE AT TIME OF PUBLICATION

9-22

G5-19A/G6-23A

31200194

G5-19A S/N 1160003034 & After G6-23A S/N 1160003516 & After

HYDRAULIC COMPONENTS Figure 9-6 Main Control Valve

Item

31200194

Part Number

Qty.

1001099032

1

Description MAIN CONTROL VALVE

G5-19A/G6-23A

Rev. A

9-23

HYDRAULIC COMPONENTS Figure 9-7 Front Drive Motor G5-19A

14

13

15 16

12

17

11

7 5

8

5

10

4

1

2

18

3 20 6

19

21

22

8 9

7

23 24

27

25 26

9-24

13

G5-19A/G6-23A

PAH1000

31200194

HYDRAULIC COMPONENTS Figure 9-7 Front Drive Motor Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

31200194

Part Number

Qty.

3160304 80934052 7028802

7028811 7028812 7028813 7028814 7028815 7028816 7028817 7028818 7028819 83924123

1 1 1 1 1 2 1 2 2 1 1 1 1 2 4 1 1 1 8 1 1 3 1 1 1 1 4 1

FRONT DRIVE MOTOR, (G5-19A), (includes all items) SNAP RING SHIM SHAFT SEAL HOUSING PLUG, M18X1.5 PLUG, M14X1.5 STOP SCREW KIT SEAL NUT, M12 ORIFICE SEAT, (outer) ROTARY GROUP O-RING CONTROL ASSY, (includes items 15, 18 & 20 thru 25) FITTING CAPSCREW, M8X50 DA1 CONTROL, (includes items 13, 14, 16 & 17) SLIDER O-RING CAPSCREW, M12X35 SHUTTLE ORIFICE STROKING PISTON SQUARE-RING PISTON THREADED PIN CAPSCREW, M12X25 FLUSHING VALVE, (includes items 6, 9, 26 & 27) CAPSCREW, M10X55 ORIFICE SEAT, (inner)

7028803

1

SEAL KIT, (includes items 3, 8, 11, 17 and additional items not illustrated)

7028800 7028801 7028805 7028804 7028806 7028798 7028799 7028807 7028808 7028809 7028810

Description

G5-19A/G6-23A

Rev. D

9-25

HYDRAULIC COMPONENTS Figure 9-7 Front Drive Motor G6-23A

14

13

15 16

12

17

11

7 5

8

28

10

4

1

2

18

3 20 6

19

21

22

8 9

7

23 24

27

25 26

9-26

13

G5-19A/G6-23A

PAH1010

31200194

HYDRAULIC COMPONENTS Figure 9-7 Front Drive Motor Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

31200194

Part Number

Qty.

3160305 7028821 7028822

7028828 7028812 7028829 7028830 7028831 7028832 7028833 7028834 7028835 83924123 7028836

1 1 1 1 1 1 1 2 2 1 1 1 1 2 4 1 1 1 8 1 1 3 1 1 1 1 4 1 1

FRONT DRIVE MOTOR, (G6-23A), (includes all items) SNAP RING SHIM SHAFT SEAL HOUSING PLUG, M22X1.5 PLUG, M14X1.5 STOP SCREW KIT SEAL NUT, M12 ORIFICE SEAT, (outer) ROTARY GROUP O-RING CONTROL ASSY, (includes items 15, 18 & 20 thru 25) FITTING CAPSCREW, M8X50 DA1 CONTROL, (includes items 13, 14, 16 & 17) SLIDER O-RING CAPSCREW, M16X45 SHUTTLE ORIFICE STROKING PISTON SQUARE-RING PISTON THREADED PIN CAPSCREW, M14X25 FLUSHING VALVE, (includes items 6, 9, 26 & 27) CAPSCREW, M10X55 ORIFICE SEAT, (inner) PLUG, M26X1.5

7028820

1

SEAL KIT, (includes items 3, 8, 11, 17 and additional items not illustrated)

7028823 7028824 7028805 7028804 7028806 7028825 7028826 7028807 7028808 7028827 7028810

Description

G5-19A/G6-23A

Rev. D

9-27

HYDRAULIC COMPONENTS Figure 9-8 Hydrostatic Transmission Pump

4

5

13

19

14

6

20 21

7 8

22

21 18

12

1

39

7

2

38

6

5

3

1

9 10

16

15 14

17 11

13

37 30 15

28

36

29

27

34 34

25 24 31

23 26 30

32

35

33 PZ4370

9-28

G5-19A/G6-23A

31200194

HYDRAULIC COMPONENTS Figure 9-8 Hydrostatic Transmission Pump Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

31200194

Part Number

Qty.

3600390 7029940 7029941 7028865 7028866

80234023 70023022

1 2 1 1 1 2 2 2 1 1 1 8 1 2 2 2 1 1 1 4 1 1 1 2 1 1 1 4 1 1 2 2 1 1 2 1 1 4 1 1

HYDROSTATIC TRANSMISSION PUMP, (includes all items) RETAINING RING RETAINING RING DRIVE SHAFT COVER O-RING GUIDE RING TURCON-GLYD RING & O-RING STROKING PISTON ASSY COVER HEX NUT SOCKET HD SCREW, M8X20 HOUSING PLUG JOINT PIN PLUG ECCENTRIC SCREW SEAL LOCKNUT, M12X1 LOCKING SCREW LOCKING SCREW 4/3-WAY DIRECTIONAL VALVE, (includes item 21) SOLENOID PAIR THROTTLE SCREW CLAMPING PIN ROTARY GROUP, (includes items 1, 2, 3 & 40) O-RING PORT BLOCK w/VALVES, (includes items 25 & 27 thru 32) LOCKING SCREW P.O.R. VALVE LOCKING SCREW RELIEF VALVE LOCKING SCREW PRESSURE RELIEF VALVE CONTROL CARTRIDGE O-RING WEAR PLATE CHARGE PUMP, (includes items 34, 35, 37 & 38) CAPSCREW, M10X25, GR8.8 SHAFT BEARING SHAFT SEAL RING

7029534

1

SEAL KIT, (includes items 5, 6, 7, 13, 15, 17, 18, 19, 22, 25, 27, 29, 31, 34 & 39)

7028868 7028869 7028870 7028871

7028873

7028875 7028876 7028877 7028878 7028879 7028880 70022729 7028881 91144099

7028882

Description

G5-19A/G6-23A

Rev. D

9-29

HYDRAULIC COMPONENTS Figure 9-9 Hydraulic Tank Assembly

2

1 3

14

4 15 13 6

11

7 5 10 12

5

9

8 PAH1031

9-30

G5-19A/G6-23A

31200194

HYDRAULIC COMPONENTS Figure 9-9 Hydraulic Tank Assembly Item 1 2

3 4 5 6 7 8 9 10 11 12 13 14 15

31200194

Part Number 2120194 2120195 7029364 7028909 7029948 0761012 2120206 8005248 3460451 1120587 0760810 3960603 2171948 2142503 7029949 2180874

Qty. Ref 1 1 1 1 2 4 1 Ref 1 Ref 1 1 4 1 1 2 1 1

Description

Rev.

CONNECTOR, (see Figure 8-2 for details) HYDRAULIC FILTER ELEMENT PRESSURE SWITCH CONNECTOR O-RING HEX HD CAPSCREW, 10X25, GR8.8 BREATHER ELBOW, 90 DEGREES, (see Figure 8-1 for details) FLUID LEVEL GUAGE RUN TEE, (see Figure 8-2 for details) HYDRAULIC TUBE FILLER CAP HEX HD CAPSCREW, 8-1.25X20mm, GR8.8 SEAL PLUG FITTING CAP O-RING SPACER

G5-19A/G6-23A

9-31

HYDRAULIC COMPONENTS Figure 9-10 Implement Pump

15

18

3 2

21

9

14

11

18

10

16

20

4 12

14 6

8

19

1

13

17

11 5

13

7

9-32

12

10

18 PAH1042

G5-19A/G6-23A

31200194

HYDRAULIC COMPONENTS Figure 9-10 Implement Pump Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

31200194

Part Number

Qty.

3600429 7029585 7029108

1 1 1 1 1 1 2 4 1 4 2 2 4 2 2 2 2 1 8 1 1 1

7029109 7029110 7029112 7029113 7029114 7029115 7029116 7029117 7029118 7029119 7029120 7029111 7029121 7029122 7029123 7029124 7029125 7029126

Description IMPLEMENT PUMP, (includes all items) FLANGE BODY END COVER DRIVE GEAR-SHAFT DRIVEN GEAR DRIVE SCREW HEX NUT, M12 NAME PLATE SCREW, M12 SEAL SEAL BUSHING LIP SEAL BALANCE PLATE SCREW, 40mm SCREW, 55mm CLIP WASHER SECTION SEAL O-RING O-RING

G5-19A/G6-23A

Rev. A

9-33

HYDRAULIC COMPONENTS Figure 9-11 Auxiliary Diverter Valve

9-34

G5-19A/G6-23A

31200194

HYDRAULIC COMPONENTS Figure 9-11 Auxiliary Diverter Valve Item

Part Number

Qty.

1 2 3

4641404 70021530 7028909 70021531

1 1 1 1

31200194

Description AUXILIARY DIVERTER VALVE COIL, (includes item 2) CONNECTOR RETAINER KIT

G5-19A/G6-23A

Rev. A

9-35

HYDRAULIC COMPONENTS

This Page Intentionally Left Blank

9-36

G5-19A/G6-23A

31200194

SECTION 10 ELECTRICAL

31200194

G5-19A/G6-23A

ELECTRICAL Figure 10-1 Electrical Installation 218 219

17 214

212 107 108 111 205 112 214 217

205

210

16 14

216

15

7

9 2

203 8

26

105 109 110 113

203 209 216

2 401

13 12

29

347

103 102 25

208 351

346 345

23

28

22

506 507 508 505 502

6 10 18

24

348

BEFORE S/N 1160002454

19

20

11 4

OPTIONAL HEAVY DUTY BATTERY

S/N 1160002454 & AFTER

504

106 114 115 116

22 501 507

27 23

20

10-2

333

106

1

27

21 201 204 206 215

355 354

4

207

347

503 506

18 24

G5-19A/G6-23A

11

PAH1053

31200194

ELECTRICAL Figure 10-1 Electrical Installation Item 1 2 4 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

Part Number

Qty.

Description

Rev.

0274708 0700815 0760606 0761015 1787217 2400073 2400074 3290601 3290805 3291001 3300480 3300481 3310405 3740112 3910408 4341413 4341008 4811900 4812000

1 2 3 4 1 1 1 3 2 1 1 1 2 1 2 1 1 2 5 Ref 1 1 1 Ref 1 1 1 Ref 1 Ref Ref 1 1 1 2 2 4 2 2 2 2 1 2 1 1 8 4 1 4

ELECTRICAL INSTALLATION, (ENG, PWR & GND), (includes items 1 thru 28) HEX HD CAPSCREW, 8-1.25X35mm, GR 8.8 HEX HD CAPSCREW, 6-1.00X12mm, GR 8.8 HEX HD CAPSCREW, 10-1.50X35mm, GR 8.8 BATTERY HOLD CLAMP FUSE HOLDER FUSE, 50 AMP HEX NUT, 6mm-1.00 HEX LOCKNUT, 8mm-1.25 HEX NUT, 10mm-1.50 HEX NUT, BRASS, 5mm-0.8 HEX NUT, BRASS, 6mm-1.00 HEX LOCKNUT, 4-40 RELAY, 75 AMP ROUND HD SCREW, 4-40X.50 ELECTRICAL COMPONENT MOUNT BATTERY MOUNT FLAT WASHER, 8mm FLAT WASHER, 10mm ENGINE HARNESS, (see Figure 10-2 for details) POSITIVE BATTERY CABLE NEGATIVE BATTERY CABLE NEGATIVE BATTERY WIRE GROUND HARNESS, (see Figure 10-8 for details) RIPP BOLT, 8X16mm RIPP BOLT, 10X30mm BATTERY ENGINE PREHEAT MODULE, (see Figure 4-2 for details) ELECTRICAL INSTALLATION, (FRONT & REAR), (includes items 101 thru 116) CHASSIS HARNESS, FRONT, (see Figure 10-4 for details) CHASSIS HARNESS, REAR, (see Figure 10-3 for details) REVERSING ALARM HORN, 12V BRACKET, REVERSING ALARM HEX HD CAPSCREW, 8-1.25X25mm LOCKNUT, 6X1mm FLAT WASHER, 6mm FLAT WASHER, 8mm LOCKWASHER, 8mm HEX HD CAPSCREW, 6X20mm HEX HD CAPSCREW, 8-1.25X10mm HOSE CLAMP LOCKWASHER, 8mm HEAD/TAILLIGHT INSTALLATION, (G5-19A), (includes items 201 thru 219) HEAD/TAILLIGHT INSTALLATION, (G6-23A), (includes items 201 thru 219) HEX HD CAPSCREW, 10-1.50X40mm, GR 8.8 HEX HD CAPSCREW, 10-1.50X25mm, GR 8.8 HEADLIGHT BRACKET, LH HEX LOCKNUT, 8mm-1.25

D

4923207 4923208 4923209 5200808 5201014 8008750 0275777

102 103 105 106 107 108 109 110 111 112 113 114 115 116

201 203 204 205

31200194

0140047 8009766 0903624 0760812 3290605 4811700 4811900 4831900 0700610 0760805 1320061 5211900 0275242 0275240 0701016 0761012 0903013 3290807

G5-19A/G6-23A

B

B B

10-3

ELECTRICAL Figure 10-1 Electrical Installation (Continued) Item

Part Number

Qty.

206 207 208 209

3291001 3928789 3928790 4341140 4341044 4341141 4341045 4360682 4811900 4812000 5212000 8001989 0313279 0388450 8001991 0313279 0388450 8223073 4812000 0701016 0903012 3291001 4806693 3292001 4812500 0761008 1001092132

8 1 1 1 1 1 1 1 4 8 4 1 2 4 1 2 4 1 4 4 1 Ref 4 1 2 2 2 1

3290801 1001091683 1001092197 1001092201 1001092202 3290805 4811900 0700815

2 1 2 1 1 4 4 2

210 212 214 215 216 217

218

219 333 345 346 347 348 351 354 355 401

501 502 503 504 505 506 507 508

10-4

Description HEX NUT, 10mm-1.50 HEADLIGHT, LEFT HEADLIGHT, RIGHT, (not shown) TAILLIGHT WELDMENT, RH (G5-19A) TAILLIGHT WELDMENT, RH (G6-23A) TAILLIGHT WELDMENT, LH (G5-19A) TAILLIGHT WELDMENT, LH (G6-23A) HAZARD SWITCH FLAT WASHER, 8mm FLAT WASHER, 10mm RIPP WASHER, 10mm TAILLIGHT, RIGHT REPLACEMENT BULB, 12V-10W REPLACEMENT BULB, 12V-21W TAILLIGHT, LEFT REPLACEMENT BULB, 12V-10W REPLACEMENT BULB, 12V-21W TURN SIGNAL CONTROL FLAT WASHER, 10mm HEX HD CAPSCREW, 10-1.50X40mm HEADLIGHT BRACKET, RH MIRROR, (see Figure 1-1 for details) HEX NUT, 10mm ROD HEX NUT, 20mm FLAT WASHER, 20mm HEX HD CAPSCREW, 10-1.50X16mm ELECTRICAL INSTALLATION, HEAVY DUTY BATTERY, (optional), (ENG, PWR & GND), (includes items 501 thru 507) HEX NUT, M8X1.25 BATTERY THREADED ROD TOP PLATE PLATE HEX LOCKNUT, 8mm-1.25 FLAT WASHER, 8mm HEX HD CAPSCREW, 8-1.25X35mm, GR 8.8

G5-19A/G6-23A

Rev.

A

31200194

ELECTRICAL Figure 10-1 Electrical Installation (Continued) Item

31200194

Part Number

Qty.

Description

G5-19A/G6-23A

Rev.

10-5

G5-19A Before S/N 1160002222 G6-23A Before S/N 1160002234

ELECTRICAL Figure 10-2 Engine Harness

A

WIRE SIZE & COLOR

1.0mm2 STRT RLY WHT, 6.3F SPADE

1.0 WHT 1.0 WHT 1.0 WHT 1.0 WHT 1.0 WHT -1.0 WHT ----1.0 WHT 1.0 WHT 1.0 BRN 1.0 BRN 1.0 WHT 1.0 WHT 1.0 WHT 1.0 WHT 1.0 WHT 1.0 WHT 1.0 WHT 1.0 WHT

CONN WIRE POS DESIGNATION 1 GND15 2 PLUGGED 3 HTR CNTRL 4 STRT RLY 5 PREHEAT LT

STRT SOL 6mm2 WHT, 5mm STUD SIZE RING

E

1.0mm 2 GND 14 BRN, 6.3F SPADE

WIRE SIZE & COLOR 1.0 BRN 1.0 WHT 1.0 WHT 1.0 WHT

5

STRT PWR 6mm2 RED, 5mm STUD SIZE RING

3 2

1.0mm 2 ALT W WHT, 6.3F SPADE

H

STRT PWR 6mm2 RED, 5mm STUD SIZE RING

ALT D+ 1.0mm 2 WHT, 5mm STUD SIZE RING

Q

J

WIRE SIZE & COLOR 1.0 WHT 1.0 BRN

B C

2 4 5

STRT SOL 8mm FEMALE SPADE

9 10 11 12 CONN WIRE POS DESIGNATION 1 ENG OIL LT 2 PLUGGED

K

6mm2 WHT,

AC COMP 8mm MALE SPADE TO 5mm RING ADAPTER

G

6 7 8

F

1 2 3 CONN WIRE POS DESIGNATION 1 HYD LT 2 GND15

D

4

WIRE DESIGNATION HYD LT R WASH F WASH ALT W ALT D+ PLUGGED HYD PUMP PLUGGED PLUGGED PLUGGED PLUGGED ENG OIL LT ENG H20 GA GND14 GND15 STRT RLY FUEL SOL REV OUT FWD AC PSI SW HTR CNTRL PREHEAT LT ENG H20 LT

1

CONN POS A B C D E F G H J K L M N O P Q R S T U V W X

AC COMP AC PSI SW

WIRE SIZE & COLOR 1.0 WHT -

1.0mm2 WHT, 6.3F SPADE

1.0mm2 WHT, 6.3F SPADE

1.0mm2 WHT, 6.3F SPADE

GND14 STRT RLY

CONN WIRE POS DESIGNATION 1 GND14 2 STRT RLY

WIRE SIZE & COLOR 1.0 BRN 1.0 WHT

MOLDED DIODE (If=6a, Vrrm=400V)

L2 1

2

CONN WIRE POS DESIGNATION 1 FUEL SOL 2 GND14

DIODE INSTALLATION

3

L1

HYD PUMP 1.0mm 2 WHT, 6.3F SPADE

SCHEMATIC

GND14 STRT RLY

GND14 1.0mm 2 BRN, 6.3F SPADE

13 14 15

WIRE SIZE & COLOR 1.0 WHT 1.0 BRN CONN WIRE POS DESIGNATION 1 REV OUT 2 GND15

M L3 9 10 11

9 10 11

CONN WIRE POS DESIGNATION 1 ENG H20 LT 2 ENG H20 GA

WIRE SIZE & COLOR 1.0 WHT 1.0 WHT

2 4 5

2 4 5

P1 1

2

1

10-6

WIRE WIRE SIZE DISCRIPTION & COLOR R WASH 1.0 WHT GND15 1.0 BRN 2 POLE T CONNECTOR W/6.3 F SPADE

2

CONN POS 1 2

CONN POS 1 2

P2

WIRE WIRE SIZE DISCRIPTION & COLOR F WASH 1.0 WHT GND15 1.0 BRN 2 POLE T CONNECTOR W/6.3 F SPADE

WIRE SIZE & COLOR 1.0 WHT 1.0 BRN

N2

N1

CONN WIRE POS DESIGNATION 1 FWD 2 GND15

WIRE SIZE & COLOR 1.0 WHT 1.0 BRN

PAH1060

G5-19A/G6-23A

31200194

G5-19A Before S/N 1160002222 G6-23A Before S/N 1160002234

ELECTRICAL Figure 10-2 Engine Harness

Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

4923183 1001116939 1001116692 4460466 7026408 80604018 7028996 7028997 7028998 7028999 4461006 7029000 4461008 7029001 7029002 1001116756

1 1 4 1 3 3 1 1 1 3 3 3 1 1 1 1

31200194

Description ENGINE HARNESS, (includes all items) CONNECTOR TERMINAL PLUG CONNECTOR LOCK CONNECTOR PLUG TERMINAL CONNECTOR SEAL CONTACT PLUG CONNECTOR SEAL CONTACT

G5-19A/G6-23A

Rev. C

10-7

G5-19A S/N 1160002222 & After G6-23A S/N 1160002234 & After

ELECTRICAL Figure 10-2 Engine Harness

CONN POS A B C D E F G H J K L M N O P Q R S T U V W X

A

WIRE DESIGNATION HYD LT R WASH F WASH ALT W ALT D+ PLUGGED HYD PUMP PLUGGED PLUGGED PLUGGED PLUGGED ENG OIL LT ENG H20 GA GND14 GND15 STRT RLY FUEL SOL REV OUT FWD AC PSI SW HTR CNTRL PREHEAT LT ENG H20 LT

WIRE SIZE & COLOR

1.0mm2 STRT RLY WHT, 6.3F SPADE

1.0 WHT 1.0 WHT 1.0 WHT 1.0 WHT 1.0 WHT -1.0 WHT ----1.0 WHT 1.0 WHT 1.0 BRN 1.0 BRN 1.0 WHT 1.0 WHT 1.0 WHT 1.0 WHT 1.0 WHT 1.0 WHT 1.0 WHT 1.0 WHT

D

CONN WIRE POS DESIGNATION 1 GND15 2 PLUGGED 3 HTR CNTRL 4 STRT RLY 5 PREHEAT LT

E

1.0mm 2 GND 14 BRN, 6.3F SPADE

WIRE SIZE & COLOR 1.0 BRN 1.0 WHT 1.0 WHT 1.0 WHT

G

6 7 8

1 2 3

1.0mm 2 ALT W WHT, 6.3F SPADE

CONN WIRE POS DESIGNATION 1 HYD LT 2 GND15

STRT SOL 6mm2 WHT, 5mm STUD SIZE RING

H

ALT D+ 1.0mm 2 WHT, 5mm STUD CONN WIRE WIRE SIZE SIZE RING POS DESIGNATION & COLOR 1 2 AC PSI SW 1 1.0 WHT 2 AC COMP 1.5 WHT 2 POLE T CONNECTOR W/6.3 F SPADE

I

WIRE SIZE & COLOR 1.0 WHT 1.0 BRN

9 10 11 12

B

2 4 5

C

6mm2 WHT,

STRT SOL 8mm FEMALE SPADE

K2

8mm MALE SPADE TO 5mm RING ADAPTER

K1 GND15 1.5mm 2 BRN, 8MM RING

J

CONN WIRE POS DESIGNATION 1 ENG OIL LT 2 PLUGGED

AC COMP

WIRE SIZE & COLOR 1.0 WHT -

1.5mm2 WHT, 5F ROUND

GND14 STRT RLY

CONN WIRE POS DESIGNATION 1 GND14 2 STRT RLY

WIRE SIZE & COLOR 1.0 BRN 1.0 WHT

L2 1

MOLDED DIODE (If=6a, Vrrm=400V)

2

CONN WIRE POS DESIGNATION 1 FUEL SOL 2 GND14

DIODE INSTALLATION

3

HYD PUMP 1.0mm 2 WHT, 6.3F SPADE

SCHEMATIC

GND14

GND14 1.0mm 2 BRN, 6.3F SPADE

STRT RLY

L1

13 14 15

WIRE SIZE & COLOR 1.0 WHT 1.0 BRN CONN WIRE POS DESIGNATION 1 REV OUT 2 GND15

M L3 9 10 11

9 10 11

CONN WIRE POS DESIGNATION 1 ENG H20 LT 2 ENG H20 GA

WIRE SIZE & COLOR 1.0 WHT 1.0 WHT

2 4 5

2 4 5

P1 CONN POS 1 2

10-8

WIRE WIRE SIZE DISCRIPTION & COLOR R WASH 1.0 WHT GND15 1.0 BRN 2 POLE T CONNECTOR W/6.3 F SPADE

2 1

2

1

P2

CONN POS 1 2

WIRE SIZE & COLOR 1.0 WHT 1.0 BRN

N2

N1 CONN WIRE POS DESIGNATION 1 FWD 2 GND15

WIRE SIZE & COLOR 1.0 WHT 1.0 BRN

WIRE WIRE SIZE DISCRIPTION & COLOR F WASH 1.0 WHT GND15 1.0 BRN 2 POLE T CONNECTOR W/6.3 F SPADE

PAH1400

G5-19A/G6-23A

31200194

G5-19A S/N 1160002222 & After G6-23A S/N 1160002234 & After

ELECTRICAL Figure 10-2 Engine Harness

Item

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

31200194

Part Number

Qty.

4923629

1

1001096111

1

1001116939 1001116692 4460466 7026408 80604018 7028996 7028997 7028998 7028999 4461006 7029000 4461008 7029001 7029002 1001116756

1 4 1 3 3 1 1 1 3 3 3 1 1 1 1

Description ENGINE HARNESS, (includes all items), (G5-19A Before SN 1160004784), (G6-23A Before SN 1160004665) ENGINE HARNESS, (includes all items), (G5-19A SN 1160004784 & After), (G6-23A SN 1160004665 & After) CONNECTOR TERMINAL PLUG CONNECTOR LOCK CONNECTOR PLUG TERMINAL CONNECTOR SEAL CONTACT PLUG CONNECTOR SEAL CONTACT

G5-19A/G6-23A

Rev. D B

10-9

G5-19A Before S/N 1160001709 G6-23A Before S/N 1160001708

ELECTRICAL Figure 10-3 Rear Chassis Harness

1 2 3

CONN WIRE WIRE POS DESIGNATION SIZE 1 REV OUT 12 2 BRK LTS 12 3 LMI CELL1 12 4 LMI CELL2 12 5 TELE IN 12 6 12 TELE OUT 7 12 RT TURN 8 12 LT TURN 12 9 LT PARK LT RT PARK LT 12 10 12 11 PLUGGED 12 12 AUX2 AUX1 12 13 GND16 12 14 GND17 12 15 GND18 12 16 LIFT UP 17 12 LIFT DN 18 12 TILT UP 12 19 TILT DN 12 20 GND23 12 21 FUEL GA 12 22 12 23 REAR AUX HYD 24 PLUGGED -25 PLUGGED -26 PLUGGED -27 PLUGGED -28 PLUGGED -29 PLUGGED -30 PLUGGED -31 PLUGGED --

A

WIRE WIRE CONN GA POS DESIGNATION FUEL GA 1 12 _ EMPTY 2

3

19 20

12

GND16

1 3

B

2

4 5 6

16 17 18

E WIRE CONN POS DESIGNATION LMI CELL1 1 LMI CELL2 2

WIRE CONN POS DESIGNATION

1 2

D F1

WIRE GA

WIRE WIRE CONN POS DESIGNATION GA

12 12

WIRE CONN POS DESIGNATION

1 2 3 4 5 6 7

7 8 9 10 11 12 D

GND18 LT PARK LT REV OUT LT TURN BRK LTS EMPTY EMPTY

1 2

WIRE GA

REAR AUX HYD GND16

12 12

F2

12 12 12 12 12 12

F3

G 13 14 15

F4

F6 WIRE WIRE CONN GA POS DESIGNATION

C RT PARK LT

12

6.3F SPADE

GND16

12

6.3F SPADE

REV OUT GND16

WIRE CONN POS DESIGNATION

1 2

TILT UP GND23

12 12

WIRE GA

12 12

WIRE CONN WIRE POS DESIGNATION GA

1 2

AUX1 GND23

12 12

1.5 2

F5

1 2

LIFT UP GND23

12 12

F7

4 5 6

WIRE CONN POS DESIGNATION

1 2

TELE OUT GND23

WIRE GA

12 12

WIRE CONN WIRE POS DESIGNATION GA

1 2

TELE IN GND23

WIRE CONN POS DESIGNATION

1 2

AUX2 GND23

12 12

WIRE GA

12 12

WIRE CONN WIRE POS DESIGNATION GA

1 2

TILT DN GND23

12 12

WIRE CONN WIRE POS DESIGNATION GA

1 2

LIFT DN GND23

12 12

F8

J

7 8 9 10 11 12 K

10-10

WIRE WIRE CONN GA POS DESIGNATION

1 2 3 4 5 6 7

GND17 RT PARK LT REV OUT RT TURN BRK LTS EMPTY EMPTY

1.5 2

12 12 12 12 12 12

G5-19A/G6-23A

PAH1070

31200194

G5-19A Before S/N 1160001709 G6-23A Before S/N 1160001708

ELECTRICAL Figure 10-3 Rear Chassis Harness

Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

4923099 1001116938 77363229 4460466 4461118 1001107854 1001104498 4461134 4461006 4461008 1001118392 1001118393 7028639 7026408 80604018 77363229 7028640 7028641 7028642 250176 7029234

1 1 1 1 2 2 2 2 2 2 2 8 2 1 1 1 8 8 8 1 1

31200194

Description REAR CHASSIS HARNESS, (includes all items) CONNECTOR TERMINAL PLUG CONNECTOR TERMINAL SEAL CONNECTOR SEAL PLUG TERMINAL TERMINAL CAP CONNECTOR CAP TERMINAL CONNECTOR TERMINAL SEAL CONNECTOR TERMINAL

G5-19A/G6-23A

Rev. D

10-11

G5-19A S/N 1160001709 & After G6-23A S/N 1160001708 & After

ELECTRICAL Figure 10-3 Rear Chassis Harness

1 2 3

CONN WIRE WIRE POS DESIGNATION SIZE 1 12 REV OUT 2 12 BRK LTS 3 12 LMI CELL1 4 12 LMI CELL2 5 TELE IN 12 6 12 TELE OUT 7 RT TURN 12 8 LT TURN 12 LT PARK LT 9 12 RT PARK LT 10 12 PLUGGED 11 -AUX2 12 12 AUX1 13 12 GND16 14 12 GND17 15 1.5 2 1.5 2 GND18 16 12 LIFT UP 17 12 LIFT DN 18 12 TILT UP 19 TILT DN 12 20 GND23 12 21 FUEL GA 12 22 12 23 REAR AUX HYD 24 12 PTO 25 12 AUX HYD 1/2 26 12 TRL BK 27 12 IGN SGN 1 REAR AXLE CNT 28 12 29 12 TRL BRK LT -30 PLUGGED -31 PLUGGED

A

WIRE CONN WIRE POS DESIGNATION GA FUEL GA 1 12

2 3

_

EMPTY GND16

12

19 20 1 3

B

2

E1

4 5 6 WIRE CONN POS DESIGNATION LMI CELL1 1 LMI CELL2 2

12 12

WIRE CONN POS DESIGNATION

2 21 22

1 2

REAR AUX HYD GND16

1 12 12

WIRE CONN POS DESIGNATION

1 2 3 4 5 6 7

GND18 LT PARK LT REV OUT LT TURN BRK LTS EMPTY EMPTY

WIRE GA

1 2

WIRE GA

G1

1.5 2

12 12 12 12 12 12

12 12

G2

12

1 2

AUX1 GND23

12 12

WIRE CONN WIRE POS DESIGNATION GA

WIRE GA

23 24

12 12

C 4 5 6

1 2

H1

TELE OUT GND23

12 12

WIRE CONN POS DESIGNATION

1 2

TRL BK GND16

PTO GND23

12 12

F9

2 13 14

F5

WIRE GA

12 12

F6 F7

WIRE WIRE CONN POS DESIGNATION GA

1 2

TELE IN GND23

12 12

WIRE CONN WIRE POS DESIGNATION GA

1 2

AUX2 GND23

12 12

6.3F SPADE

F8

7 8 9 10 11 12

K

10-12

12 12

WIRE CONN WIRE POS DESIGNATION GA

REV OUT GND16

6.3F SPADE

TILT UP GND23

F4

2 13 14

J GND16

1 2

F3

D

WIRE CONN POS DESIGNATION

12

WIRE CONN WIRE POS DESIGNATION GA

1 2

1 2

12 12

WIRE GA

AUX HYD 1/2 GND16

H2

RT PARK LT

F2

12 12

WIRE CONN POS DESIGNATION

WIRE GA 2

LIFT UP GND23

WIRE CONN WIRE POS DESIGNATION GA

E2

7 8 9 10 11 12

1 2

F1

WIRE GA

WIRE CONN POS DESIGNATION R AXLE CNT A IGN SGN 1 B GND16 C

WIRE CONN POS DESIGNATION

16 17 18

1 2

TILT DN GND23

WIRE CONN POS DESIGNATION

WIRE CONN POS DESIGNATION

1 2 3 4 5 6 7

WIRE CONN WIRE POS DESIGNATION GA

GND17 RT PARK LT REV OUT RT TURN BRK LTS EMPTY EMPTY

WIRE GA 1.5

12 12 12 12 12 12

G5-19A/G6-23A

1 2

LIFT DN GND23

12 12

WIRE GA

12 12

2

PAH1290

31200194

G5-19A S/N 1160001709 & After G6-23A S/N 1160001708 & After

ELECTRICAL Figure 10-3 Rear Chassis Harness

Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 16 17 18 19 20 21 22 23 24

4923099 1001116938 1001116692 4460466 4461118 1001107854 1001104498 4461134 4461006 4461008 1001118392 1001118393 7028639 7026408 80604018 7028640 7028641 7028642 250176 7029234 77363242 70020200 70020911 1001116995

1 1 5 1 2 2 2 2 2 2 2 8 2 3 3 9 9 9 1 1 1 1 2 2

31200194

Description REAR CHASSIS HARNESS, (includes all items) CONNECTOR TERMINAL PLUG CONNECTOR TERMINAL SEAL CONNECTOR SEAL PLUG TERMINAL TERMINAL CAP CONNECTOR CAP CONNECTOR TERMINAL SEAL CONNECTOR TERMINAL PLUG CONNECTOR CAP FEMALE FASTON FEMALE FASTON COVER

G5-19A/G6-23A

Rev. H

10-13

ELECTRICAL Figure 10-4 Front Chassis Harness

G

CONN WIRE WIRE POS DESIGNATION GA

1 2 3 4 5 6

EMPTY RIGHT LO BEAM RIGHT HI BEAM RT PARK LT RT TURN GND11

-1² 1² 1² 1² 1²

1 2 3

4 5 6

1 2

CONN WIRE WIRE POS DESIGNATION GA

1 2 3

1² 1² 1²

IGN SGN 1 SPEEDO GND13

6 7 8

E

GND22

GND 22 1²

STR CRB

CONN WIRE WIRE POS DESIGNATION GA

1 2

1ST GEAR GND13

1² 1²

F

3 4 5

6.3 F SPADE

STR AW GND22

MOLDED DIODE (If=6a, Vrrm=400V)

STR CAB GND22

SCHEMATIC

HORN 1²

6.3 F SPADE

DIODE INSTALLATION TYPICAL

CONN WIRE WIRE POS DESIGNATION GA

1 2

STR CRB GND22

WIRE CONN POS DESIGNATION

1 2

STR AW GND22

C

D2

12 12 WIRE GA

12 12

D1 12 13 14

WIRE CONN WIRE POS DESIGNATION SIZE PLUGGED A -PLUGGED B -C -PLUGGED D IGN SGN 1 12 12 E RT TURN LT TURN F 12 G HORN 12 H 1ST GEAR 12 LT PARK LT J 12 RT PARK LT K 12 PLUGGED -L SPEEDO M 12 LEFT LO BEAM N 12 LEFT HI BEAM O 12 P GND11 12 Q GND12 12 R GND13 12 PLUGGED -S STR AW T 12 STR CAB U 12 GND22 V 12 RIGHT LO BEAM W 12 RIGHT HI BEAM X 12

A

9 10 11

B CONN WIRE POS DESIGNATION

1 2 3 4 5 6

10-14

EMPTY LEFT LO BEAM LEFT HI BEAM LT PARK LT LT TURN GND12

WIRE GA

-12 12 12 12 12

1 2 4 5 6

1 2 3

PAH1080

G5-19A/G6-23A

31200194

ELECTRICAL Figure 10-4 Front Chassis Harness Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14

4923098 1001116997 7028644 7026408 80604018 77363229 7028645 1001107854 1001104498 1001116942 7029526 4460466 7028640 7028641 7028642

1 2 2 1 1 1 1 1 1 1 1 1 2 2 2

31200194

Description FRONT CHASSIS HARNESS, (includes all items) HOUSING CONTACT CONNECTOR LOCK TERMINAL CONNECTOR CONTACT SEAL CONNECTOR TERMINAL PLUG CONNECTOR TERMINAL SEAL

G5-19A/G6-23A

Rev. C

10-15

ELECTRICAL Figure 10-5 PWM Valve Controller Assembly

6 3 8 10 1 10 11

7 10 4

9 5

12

13 14 15

2

PAH1090

10-16

G5-19A/G6-23A

31200194

ELECTRICAL Figure 10-5 PWM Valve Controller Assembly Item 1 2 3 4 5 6 7

8 9 10 11 12 13

14 15

31200194

Part Number

Qty.

1810005 0380025 0861730 1600388 1705983 3900336 3900339 4923258 4460265 4460268 4920017 4010414 3290405 4811400 4100106 0903217 2400086 1001100781 70021567

1 1 1 1 1 4 3 1 1 2 5 CM 4 4 8 4 1 1 1 11 Ref Ref

Description PWM VALVE CONTROLLER ASSEMBLY, (includes items 1 thru 7) BOX BASE CLEAR BOX COVER CONTROLLER DECAL SPECIAL SCREW, #10-32X.500 TORX SPECIAL SCREW, #6-19X.500 LG PCB BOARD JUMPER HARNESS TERMINAL, CONNECTOR PLUG, 9 PIN TERMINAL, SOCKET WIRE, 18 GA. RED PAN HD SCREW, 4X30 HEX LOCKNUT, 4mm-.70 FLAT WASHER, 4mm SPACER MOUNTING BRACKET FUSE PAD ASSEMBLY FLASHER RELAY RELAY ROOF HARNESS, (see Figure 10-6 for details) MAIN HARNESS, (see Figure 10-7 for details)

G5-19A/G6-23A

Rev. A

10-17

ELECTRICAL Figure 10-6 Roof Harness

10 11

3 4 0 10

10 10

Ø4

SL

SL

A

B

900

200

IT

IT

CO

CO

RR

RR

Ø8

35

100

1 2

10 11

.5

0

F

.5

0

200

D

3 4

0

5 6

50

200

12 13

E

650

PVC TUBE Ø12

SLIT CORR Ø11

200 IT

0

SL

20 RR

SLIT CORR Ø4.5

CO .5

Ø4

200

12 13

G

50

3 4

C

M

250

L

350

SLIT CORR Ø8.5

700

350

SLIT CORR Ø8.5

SLIT CORR Ø8.5

100

H

3 4

I

SLIT CORR Ø4.5

3 4

3 4

3 4

50

50

3 4

100

100

700

50

N

10-18

800

100

O

7 9

3 4

50

SLIT COR Ø4.5

7 8

SLIT CORR Ø8.5

50

50

50

3 4

3 4

3 4

PAH1100

G5-19A/G6-23A

31200194

ELECTRICAL Figure 10-6 Roof Harness Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14

31200194

Part Number

Qty.

4923254 7029461 7029462 7029463 7029464 7029465 7029466 7029460 7029467 7029468 7029469 7029470 7029471 7029472

1 1 14 12 12 1 4 7 1 1 2 2 2 2 AR

Description ROOF HARNESS, (includes all items) PLUG SOCKET FEMALE FASTON FEMALE FASTON COVER 4 WAY CONNECTOR FEMALE FASTON FEMALE TERMINAL 8 WAY CONNECTOR, BLACK 8 WAY CONNECTOR, BROWN HEAT SHRINK TUBE, (30mm) FEMALE FASTON FEMALE FASTON FEMALE FASTON PVC TAPE

G5-19A/G6-23A

Rev. C

10-19

ELECTRICAL Figure 10-7 Main Harness 3 9

50

81

50

50

100

Ø8.5

100 100

3 8

50

Z

100

50

81

50

100

50

15 16

100

3 8 3 9

V

50

200

100

76

100

50

U

0

10

50

81

T

3 50

3 9

Ø11

100

50

3 8

0 10 6 Ø 50

S

500

Ø34

3 9

50

50

3 8

50

81 50

200

3 8

50

Ø15

50

O

81 76

81

3 9

50 50

50

R

Ø11

3 61

3 8

50

50

50

3 9

50

50

Q

3 8

250

3 62

500

Ø34

L

250

3 8

50

77 78 50

12345

81

200 Ø7.5

Ø8.5

50

50

50

150 Ø7.5

2

3 8

3 9 10

I

81

50

50

67

300

3 8 3 9

Ø15

81 50

3 9

300

50

3 9

0

10

150

81

50

100 Ø6

76

1

50

50

400

225

350

Ø15

250 Ø6 50 Ø8 0 .5

17 18 20 21

100

5 4 3 2 1

14 13 12 11 10

8 7 6 9

16 15

100

50

G5-19A/G6-23A

0 50 .5 Ø8

300

10-20

76

50

56 57 31 58 32 59 60

300

53 54

32 39 63 64

PAH1110

25

300

12 14

20 19 18 17

50

300

3 13

Ø15

Ø7.5

1

2

3

4

47 48 79 80 39 43 44 31 32 42 70 71 32 39 41 70 71 32 39 40 70 71

31200194

ELECTRICAL Figure 10-7 Main Harness (Continued)

ATTENTION: CONNECTOR IS SHOWN BY INSERCTION POSITION

X40

W - "H FAN MED"

HEATER MOTOR W sez. 2.5 mmq "H FAN MED"

W sez. 2.5 mmq "H FAN HI"

W sez. 2.5 mmq "H FAN LO"

B sez. 2.5 mmq "GND 5" B sez. 1 mmq "GND 5"

W - "H FAN LO"

W - "H FAN HI"

B - "GND 5"

30

49 DETAIL "A"

Tin White wire 1 mmq 70 mm lenght

3 5 10 200 200

K

3

J

1 2

1000

24 26 51 52

Y

50

500

50

24 28

37 38 81

1 Ø1 0 50

20 0 11

200

X

1 2

Ø

1

2

Ø11

200

50

1 2

Ø34

200

150

31 32 33 50

50

50 250

50

24 25 26 51 52 81

50

29 30

50

250

50

50

50

50

X-DIODES DIODE BOX

28 30 51 68 69

3 6

31200194

50

50

&

40 0 Ø6

Ø6 0 90

W

50

50

31 82 83

G5-19A/G6-23A

PAH1121

10-21

ELECTRICAL Figure 10-7 Main Harness Item

Part Number

Qty.

1 2 3 5 6 8 9 10 12 13 14 15 16 17 18 20 21 24 25 26 28 29 30 31 32 33 37 38 39 40 41 42 43 44 47 48 50 51 52 53 54 56 57 58 59 60 61 62

4923506 70020911 1001116995 1001104519 1001116986 1001116991 7029671 7029672 1001116716 7029642 7029643 1001118383 7029645 7029646 1001107854 7029647 1001103012 1001116698 1001118378 91504093 7029653 7029655 7029656 NSS 1001116692 83481301 4460814 4460761 91504092 1001116693 1001116934 1001116936 1001116943 80484072 80604020 7029664 1001116941 250176 7029675 7029676 1001118382 7029678 91364013 4460746 7029679 7026425 80363179 4461164 7029681

1 3 3 90 1 1 12 11 3 1 1 2 4 1 1 5 1 1 10 6 8 3 2 AR 53 38 1 1 1 44 1 1 1 1 1 8 1 1 1 8 17 1 1 4 4 1 1 1 1

10-22

Description MAIN HARNESS, (includes all items) FEMALE FASTON FEMALE FASTON COVER FEMALE FASTON 4 WAY CONNECTOR 2 WAY CONNECTOR 2 WAY CONNECTOR SWITCH CONNECTOR FEMALE FASTON 4 WAY KEY CONNECOTOR 6 WAY KEY CONNECTOR GIANT FEMALE FASTON FEMALE TERMINAL 6 WAY CONNECTOR CONTACT WIRE SEAL 4 WAY SUPERSEAL CONNECTOR SEAL PLUG MATE-N-LOCK MALE TERMINAL SEALING PLUG MATE-N-LOCK 15 WAY CONNECTOR MATE-N-LOCK FEMALE CONNECTOR THIMBLE HEAT SHRINK TUBE TERMINAL SEALING PLUG CONNECTOR CAP PIN MALE CONTACT CONNECTOR CONNECTOR CONNECTOR CONNECTOR CONNECTOR MALE CONTACT CONNECTOR CONNECTOR WIRE SEAL INTERFACE SEAL SOCKET TERMINAL CONNECTOR PLUG CONNECTOR TERMINAL WIRE SEAL CONNECTOR LOCK CONNECTOR 8 POS CONNECTOR 12 POS CONNECTOR

G5-19A/G6-23A

Rev. I

31200194

ELECTRICAL Figure 10-7 Main Harness (Continued) Item

Part Number

Qty.

63 64 66 67 68 70 71 77 79 80 81 82 83

4460532 80363179 7029682 1001091751 4460268 83481286 83481286 7029674 7029667 NSS NSS 7026408 80604018

1 1 1 1 28 3 3 1 1 1 AR 1 1

31200194

Description

Rev.

CONNECTOR LOCK CONNECTOR BOOT BUZZER FEMALE TERMINAL NUT LOCK WASHER CONNECTOR NUT WASHER BAND CONNECTOR LOCK CONNECTOR

G5-19A/G6-23A

10-23

ELECTRICAL Figure 10-8 Ground Harness

ALT BAT PREHEAT

16mm 2

ORANGE, 5mm STUD SIZE RING

PREHEAT RLY

PREHEAT RLY 16mm 2 RED, 5mm STUD SIZE RING

G

H

F

16mm 2

RED, 8mm STUD SIZE RING

A

16mm 2

RED, 6mm STUD SIZE RING

B

PREHEAT

16mm 2

ORANGE, 6mm STUD SIZE RING

PREHEAT PWR 16mm 2 RED, 5mm STUD SIZE RING

J G5-19A BEFORE S/N 0160025995 G6-23A BEFORE S/N 0160002234

F

PREHEAT 16mm 2 ORANGE, 5mm STUD SIZE RING

PREHEAT RLY

PREHEAT RLY 16mm 2 RED, 5mm STUD SIZE RING

G

H

ALL IN ONE 10mm STUD SIZE RING HEAVY DUTY RIGHT ANGLE

16mm 2

RED, 6mm STUD SIZE RING

CAB PWR 1 CAB PWR 2 CAB PWR 3 CAB PWR 4 PREHEAT PWR ALT BAT

C STRT PWR

6mm2

RED, 5mm STUD SIZE RING

4mm2,RED 4mm2,RED 4mm2,RED 4mm2,RED 16mm2 ,RED 16mm2 ,RED

ALL IN ONE 12mm STUD SIZE RING

K PREHEAT PWR

D

16mm 2 RED, 5mm STUD SIZE RING

CAB GND 1 CAB GND 2 CAB GND 3 CAB GND 4

4mm2,BLACK 4mm2,BLACK 4mm2,BLACK 4mm2,BLACK

J CONN POS A B C D E F G H

10-24

WIRE DESIG

WIRE SIZE & COLOR

CAB GND 1 CAB GND 2 CAB GND 3 CAB GND 4 CAB PWR 1 CAB PWR 2 CAB PWR 3 CAB PWR 4

4mm 2,BLK 4mm 2,BLK 4mm 2,BLK 4mm 2,BLK 4mm 2,RED 4mm 2,RED 4mm 2,RED 4mm 2,RED

E

1 2

G5-19A/G6-23A

PAH1251

31200194

ELECTRICAL Figure 10-8 Ground Harness Item

1 2

31200194

Part Number

Qty.

4923210

1

4923631

1

1001116940 77363347

1 1

Description GROUND HARNESS, (includes all items), (G5-19A before S/N 0160025995), (G6-23A before S/N 0160002234) GROUND HARNESS, (includes all items), (G5-19A S/N 0160025995 & after), (G6-23A S/N 0160002234 & after) CONNECTOR CONTACT

G5-19A/G6-23A

Rev. C B

10-25

ELECTRICAL Figure 10-9 Bucket Shake Switch (Optional)

1

VIEW OF SWITCH IN CAB

3

2

10-26

G5-19A/G6-23A

31200194

ELECTRICAL Figure 10-9 Bucket Shake Switch (Optional) Item

Part Number

Qty.

1 2 3

1001098424 1001098423 4674353 1001098422

1 1 1 1

31200194

Description BUCKET SHAKE SWITCH, (Includes all items) SWITCH ASSY, (Includes items 2 & 3) ROCKER SWITCH SYMBOL PLATE

G5-19A/G6-23A

Rev. A

10-27

ELECTRICAL Figure 10-10 Oil Temperature Gauge Installation (Optional)

G6-23A

10-28

G5-19A/G6-23A

31200194

ELECTRICAL Figure 10-10 Oil Temperature Gauge Installation (Optional) Item

Part Number

Qty.

1 2 3 4

1001092149 1001093084 1001093085 1001093089 1001093694

1 1 1 1 1

31200194

Description

Rev.

OIL TEMPERATURE GAUGE INSTALLATION, (G6-23A), (includes all items) OIL TEMPERATURE SENSOR TEMPERATURE OIL GAUGE SENSOR CONNECTOR COUPLING OIL TEMPERATURE HARNESS

G5-19A/G6-23A

10-29

ELECTRICAL

This Page Intentionally Left Blank

10-30

G5-19A/G6-23A

31200194

SECTION 11 DECALS

31200194

G5-19A/G6-23A

DECALS Figure 11-1 Frame & Boom Decals

113 115

114 301 302 303

10 1 2

4

9 1 2

201

12 19 1 2 PAH1132

11-2

G5-19A/G6-23A

31200194

DECALS Figure 11-1 Frame & Boom Decals

13

3

2

1

2 2 1

G6-23A ONLY PAH1141

31200194

G5-19A/G6-23A

11-3

DECALS Figure 11-1 Frame & Boom Decals Item

Part Number

Qty.

1 2 3 4 9 10 12 13 19 113 114 115 201 301 302 303

0275150 1701500 1702300 1704885 NSS 1706297 1706298 1706301 1704972 1701504 0630585 1705998 3575478 8009815 NSS NSS 8526042

1 4 4 1 1 1 1 1 1 1 1 1 1 1 1 4 AR

11-4

Description DECAL INSTALLATION, (includes items 1 thru 19) LIFT DECAL TIE DOWN DECAL WEBSITE DECAL SERIAL NO. PLATE WARNING DECAL, EXPLOSIVE GASES WARNING DECAL, FALLING OFF ATTACHMENT WARNING DECAL, KEEP CLEAR OF ROTATING PARTS WARNING DECAL, EXPLOSION/FIRE HYDRAULIC OIL DECAL SHOULDER BOLT, METRIC BOOM ANGLE INDICATOR DECAL PENDULUM DIESEL FUEL DECAL UNIVERSAL IDENTIFICATION PLATE, (if applicable) AMTAK FASTENER ADHESIVE, 3M #90

G5-19A/G6-23A

Rev. D

31200194

DECALS Figure 11-1 Frame & Boom Decals Item

31200194

Part Number

Qty.

Description

G5-19A/G6-23A

Rev.

11-5

DECALS Figure 11-2 Cab Decals

20 11

14 13

9

16

10

15 12 4

2

1

6 8 5

7

3

19

1

G5-19A before S/N 1160002382 G6-23A before S/N 1160002380

17 18 PAH1151

11-6

G5-19A/G6-23A

31200194

DECALS Figure 11-2 Cab Decals Item

Part Number

Qty.

Description

1 2

1706944 1706951 1706767

1 1 1

3

1706851

1

4

1706306

1

5

1706304

1

6

1706299

1

7

1706303

1

8

1706850

1

9 10 11 12 13 14 15 16 17 18 19

1706463 8005870 1706801 1706209 1706835 1706859 1706391 2447967 8006516 8006515 1707078

1 1 1 1 1 1 1 1 1 1 1

20

91163028

1

JOYSTICK DECAL, FORK TILT ON ROCKER SWITCH JOYSTICK DECAL, EXTEND/RETRACT ON ROCKER SWITCH, (option) MACHINE ROLL AWAY DECAL, (G5-19A before S/N 1160002382), (G6-23A before S/N 1160002380) DO NOT JUMP DECAL, (G5-19A before S/N 1160002382), (G6-23A before S/N 1160002380) TIP OVER DECAL, (G5-19A before S/N 1160002382), (G6-23A before S/N 1160002380) RUN OVER HAZARD DECAL, (G5-19A before S/N 1160002382), (G6-23A before S/N 1160002380) CONTACTING POWER LINES DECAL, (G5-19A before S/N 1160002382), (G6-23A before S/N 1160002380) READ MANUAL DECAL, (G5-19A before S/N 1160002382), (G6-23A before S/N 1160002380) CRUSH HAZARD DECAL, (G5-19A before S/N 1160002382), (G6-23A before S/N 1160002380) FUSE DECAL EMERGENCY EXIT DECAL STEERING MODE DECAL PARK BRAKE DECAL NO RIDERS DECAL HI/LO DECAL LUBE CHART DECAL OIL ATF DECAL FLUID LEVEL MAX FLUID LEVEL MIN CAB WARNING/DANGER DECAL, (G5-19A S/N 1160002382 & after), (G6-23A S/N 1160002380 & after) SHIFTER DECAL

31200194

G5-19A/G6-23A

Rev.

11-7

DECALS Figure 11-3 Machine Decals, G5-19A

4

3

1

11-8

2

G5-19A/G6-23A

PAH1161

31200194

DECALS Figure 11-3 Machine Decals, G5-19A Item 1 2 3 4

31200194

Part Number

Qty.

0275296 1706865 1706866 1702773 1706928 1706930 1706970 1706972 1706974 1706976 1707108

1 1 2 2 1 1 1 1 1 1 1

Description G5-19A DECAL INSTALLATION, (includes items 1 thru 3) G5-19A DECAL GOOSENECK 5 DECAL JLG DECAL LOAD CHART KIT LOAD CHART, FORKS LOAD CHART, BUCKET LOAD CHART, FORK HOOK LOAD CHART, TRUSS LOAD CHART, SIDE SHIFT LOAD CHART, SIDE TILT

G5-19A/G6-23A

Rev. A

11-9

DECALS Figure 11-4 Machine Decals, G6-23A

4

3

2 1

PAH1171

11-10

G5-19A/G6-23A

31200194

DECALS Figure 11-4 Machine Decals, G6-23A Item 1 2 3 4

31200194

Part Number

Qty.

0275329 1706170 1706864 1702773 1706927 1706929 1706969 1706971 1706973 1706975 1707109 1001093736

1 2 1 2 1 1 1 1 1 1 1 1

Description G6-23A DECAL INSTALLATION, (includes items 1 thru 3) GOOSENECK 6 DECAL G6-23A DECAL JLG DECAL LOAD CHART KIT LOAD CHART, FORKS LOAD CHART, BUCKET LOAD CHART, FORK HOOK LOAD CHART, TRUSS LOAD CHART, SIDE SHIFT LOAD CHART, SIDE TILT LOAD CHART, FORK POSITION

G5-19A/G6-23A

Rev. A

11-11

DECALS

This Page Intentionally Left Blank

11-12

G5-19A/G6-23A

31200194

SECTION 12 OPTIONS

31200194

G5-19A/G6-23A

OPTIONS Figure 12-1 Cab Worklight Installations

3

3 3 102

3 102

1 101

2

PAH1180

12-2

G5-19A/G6-23A

31200194

OPTIONS Figure 12-1 Cab Worklight Installations Item 1

2

3

101

102

31200194

Part Number

Qty.

Description

0274107 4360597 4360617 4674353 4360598 4360594 4674353 8002787 0409672

1 1 1 1 1 1 1 4 4

CAB WORKLIGHT INSTALLATION, (includes items 1 thru 3) SWITCH ASSY, FRONT WORKLIGHT SYMBOL PLATE SWITCH BODY SWITCH ASSY, REAR WORKLIGHT SYMBOL PLATE SWITCH BODY WORK LIGHT REPLACEMENT BULB

B

0274756

1

A

4360597 4360617 4674353 8002787 0409672

1 1 1 2 2

CAB WORKLIGHT INSTALLATION, (FRONT ONLY), (includes items 101 thru 102) SWITCH ASSY, FRONT WORKLIGHT SYMBOL PLATE SWITCH BODY WORK LIGHT REPLACEMENT BULB

G5-19A/G6-23A

Rev.

12-3

OPTIONS Figure 12-2 Boom Worklight Installation

2

1 4 3

3 101

PAH1190

12-4

G5-19A/G6-23A

31200194

OPTIONS Figure 12-2 Boom Worklight Installation Item 1 2

3 4 101

31200194

Part Number

Qty.

0274122 471678 4360600 4360616 4674353 8002787 0409672 8005249

1 10 1 1 1 2 2 1 Ref

Description BOOM WORKLIGHT INSTALLATION, (includes all items) CABLE BAND SWITCH ASSY SYMBOL PLATE SWITCH WORK LIGHT REPLACEMENT BULB BOOM LIGHTS CABLE OPTION HARNESS, (see Figure 12-8 for details)

G5-19A/G6-23A

Rev. B

12-5

OPTIONS Figure 12-3 Rotating Beacon Installation

1

101

2

PAH1200

12-6

G5-19A/G6-23A

31200194

OPTIONS Figure 12-3 Rotating Beacon Installation Item 1 2 101

31200194

Part Number

Qty.

0274137 1001091573 4360599

1 1 1 Ref

Description ROTATING BEACON INSTALLATION, (includes items 1 & 2) ROTATING BEACON SWITCH ASSEMBLY UPPER CAB ELECTRICAL INSTALLATION, (see Figure 12-9 for details)

G5-19A/G6-23A

Rev. C

12-7

G5-19A Before S/N 1160004784 G6-23A Before S/N 1160004665

OPTIONS Figure 12-4 Air Conditioner Installation

246 303

11

19 301

5

245

302 14 10 9

30 20 28 4 13 18

28

26

26

11 102

1 22 25 27

26 2 6 11

101

2

101 103

3 18

17

18 23 24

11

15 104

29 102

2

103

PAH1211

12-8

G5-19A/G6-23A

31200194

G5-19A Before S/N 1160004784 G6-23A Before S/N 1160004665

OPTIONS Figure 12-4 Air Conditioner Installation

Item 1 2 3 4 5 6 9 10 11 13 14 15 17 18 19

20 22 23 24 25 26 27 28 29 30 101 102 103 104 245 246 301 302 303

31200194

Part Number

Qty.

0274212 0480139 0760610 0701015 0701031 0760606 1321296 2754285 2754286 3290605 3291005 3575688 3620058 4341075 4812000 8003166 70020721 70020722 8003167 4812100 0761029 4220262 3580345 4811900 0630604 0760812 1671241 3290801 0700415 0903133 3290405 3620057 2754283 2754284 70021482 70021483 70021484

1 1 4 3 2 2 1 1 1 6 2 1 1 1 8 1 1 1 1 2 1 1 1 4 1 3 1 1 6 3 6 1 1 1 1 1 1

Description AIR CONDITIONER INSTALLATION, (includes items 1 thru 104) BELT HEX HD CAPSCREW, 6X20, GR 8.8 HEX HD CAPSCREW, 10-1.50X35mm HEX HD CAPSCREW, 10X140mm, (torque to 50Nm) HEX HD CAPSCREW, 6-1.00X12mm CLAMP HOSE ASSY HOSE ASSY HEX LOCK NUT, M6X1 HEX LOCK NUT, M10X1.5 MOUNTING PLATE RADIATOR ASSY, (includes items 101 thru 104) A/C PUMP MOUNT FLAT WASHER, 10mm AIR DRYER ASSY, (includes items 301, 302 & 303) PRESSURE SWITCH CONNECTOR AIR COMPRESSOR FLAT WASHER, 12mm HEX HD CAPSCREW, 10X120mm IDLER BLOCK IDLER PULLY FLAT WASHER, 8mm AC PULLY BOLT HEX HD CAPSCREW, 8-1.25X25mm AC PULLY COVER HEX NUT, M8X1.25 HEX HD CAPSCREW, 4X35, GR 8.8 RADIATOR BRACKET HEX LOCK NUT, M4X.7 RADIATOR HOSE ASSY HOSE ASSY DRYER CLAMP DRYER BRACKET

G5-19A/G6-23A

Rev. G

A

12-9

G5-19A S/N 1160004784 & After G6-23A S/N 1160004665 & After

OPTIONS Figure 12-4 Air Conditioner Installation

245 246

26 20 30

28

4 13 18

28

26

102

1

2 11

22 25 27

26 35

3 18

17

18 23 24

101 103

39

38 15 104

29

31

33 34 10

304

5 45 19

11 46

31

303

9

33 34

302 301

2 11 102 101 103

PZ2071

12-10

G5-19A/G6-23A

31200194

G5-19A S/N 1160004784 & After G6-23A S/N 1160004665 & After

OPTIONS Figure 12-4 Air Conditioner Installation

Item

Part Number

Qty.

1 2 3 4 5 9 10 11 13 15 17 18 19 20 22 23 24 25 26 27 28 29 30 31 33 34 35 38 39 45 46 101 102 103 104 245 246 301 302 303 304

0274212 0480139 0760610 0701015 0701031 0760606 1001096030 2754286 3290605 3291005 3620058 1001096644 4812000 1001096032 8003167 4812100 0761029 4220262 3580345 4811900 0630604 0760812 1001096701 3290801 1001096100 0760405 4811400 1001093785 2443576 0760808 1001096696 0760614 0700415 0903133 3290405 3620057 2754283 1001096029 70021482 70021483 70021484 70020721 70020722

1 1 2 3 2 2 1 1 5 2 1 1 8 1 1 2 1 1 1 4 1 3 1 1 2 4 4 2 1 1 1 2 6 3 6 1 1 1 1 1 1 1 1

31200194

Description AIR CONDITIONER INSTALLATION, (includes items 1 thru 104) BELT HEX HD CAPSCREW, 6X20, GR 8.8 HEX HD CAPSCREW, 10-1.50X35mm HEX HD CAPSCREW, 10X140mm, (torque to 50Nm) HEX HD CAPSCREW, 6-1.00X12mm HOSE ASSY HOSE ASSY HEX LOCK NUT, M6X1 HEX LOCK NUT, M10X1.5 RADIATOR ASSY, (includes items 101 thru 104) A/C PUMP MOUNT FLAT WASHER, 10mm AIR DRYER ASSY, (includes items 301 thru 304) AIR COMPRESSOR FLAT WASHER, 12mm HEX HD CAPSCREW, 10X120mm IDLER BLOCK IDLER PULLY FLAT WASHER, 8mm AC PULLY BOLT HEX HD CAPSCREW, 8-1.25X25mm AC PULLY COVER HEX NUT, M8X1.25 RUBBER SEAL HEX HD CAPSCREW, M4X10 WASHER, 4mm SPACER SLEEVE CLAMP HEX HD CAPSCREW, M8X16 DRYER MOUNT HEX HD CAPSCREW, M6X30 HEX HD CAPSCREW, 4X35, GR 8.8 RADIATOR BRACKET HEX LOCK NUT, M4X.7 RADIATOR HOSE ASSY HOSE ASSY AIR DRYER CLAMP BRACKET PRESSURE SWITCH CONNECTOR

G5-19A/G6-23A

Rev. H

A

12-11

OPTIONS Figure 12-5 Draw Bar Coupling Installation

2

4 3 1

12-12

G5-19A/G6-23A

PAH1220

31200194

OPTIONS Figure 12-5 Draw Bar Coupling Installation Item

Part Number

Qty.

1 2 3 4

4805932 4804533 3944574 0771619 4805921

1 1 1 2 2

31200194

Description

Rev.

DRAW BAR COUPLING INSTALLATION, (includes all items) TOWING ATTACHMENT PIN HEX HD CAPSCREW, 10.9-16X55mm HEX NUT, 16mm

G5-19A/G6-23A

12-13

OPTIONS Figure 12-6 Dual Boom Aux Hydraulic, Manual

1 1

4 1 177

1

1

181

177 184 2 7 3

186

180

6 5

183

PAH1230

12-14

G5-19A/G6-23A

31200194

OPTIONS Figure 12-6 Dual Boom Aux Hydraulic, Manual Item 1 2 3 4

Part Number

Qty.

0273814 2142805 3977459 1001093826 3977460 1001093827 4641357 70021532

1 5 1 1

1001094556 2143605

1 1 1 1 1 1

DUAL BOOM AUX HYDRAULIC, (includes items 1 thru 7) CONNECTOR, (swivel nut) DUST CAP, (use with screw type coupling) DUST CAP, (use with quick disconnect type coupling) DUST PLUG, (use with screw type coupling) DUST PLUG, (use with quick disconnect type coupling) 2POS/6WAY VALVE ADJUSTMENT ASSY FEMALE SCREW COUPLING, (no longer available, order 1001097287 kit) FEMALE QUICK DISCONNECT COUPLING MALE SCREW COUPLING, (no longer available, order 1001097287 kit) MALE QUICK DISCONNECT COUPLING ELBOW, 45 DEGREES ELBOW, 90 DEGREES DUST CAP, (use with screw type coupling) DUST CAP, (use with quick disconnect type coupling) DUST PLUG, (use with screw type coupling) DUST PLUG, (use with quick disconnect type coupling) FEMALE SCREW COUPLING, (no longer available, order 1001097287 kit) FEMALE QUICK DISCONNECT COUPLING MALE SCREW COUPLING, (no longer available, order 1001097287 kit) MALE QUICK DISCONNECT COUPLING SWIVEL UNION

1001097287

1

QUICK DISCONNECT ADAPTOR KIT, (includes items 180 thru 184)

5 1001094555 6 7 177 180 181

1001094556 2142905 2143405 3977459 1001093826 3977460 1001093827

183 1001094555 184 186

31200194

Description

1 1 1 1 1 1 1 1 2 1 1

G5-19A/G6-23A

Rev. D

12-15

OPTIONS Figure 12-7 Dual Boom Aux Hydraulic, Electrical

19

201 1 3 1 18 5

186

1

12-16

11 13 4

G5-19A/G6-23A

PAH1242

31200194

OPTIONS Figure 12-7 Dual Boom Aux Hydraulic, Electrical Item

1 3 4 5

Part Number

Qty.

0275668

1

0274065

1

2142805

5 Ref 1 1

3977459 1001093826 3977460 1001093827

11 1001094555 13 18 19

186 201

1001094556 2142905 4360604 4674353 8002833 2143605

1001097287

31200194

1 1 1 1 1 1 1 1 1 1 Ref

1

Description DUAL BOOM AUX HYDRAULIC, ELECTRICAL, (G5-19A), (includes items 1 thru 19) DUAL BOOM AUX HYDRAULIC, ELECTRICAL, (G6-23A), (includes items 1 thru 19) SWIVEL CONNECTOR 2POS/6WAY VALVE, (see Figure 9-11 for details) DUST CAP, (use with screw type coupling) DUST CAP, (use with quick disconnect type coupling) DUST PLUG, (use with screw type coupling) DUST PLUG, (use with quick disconnect type coupling) FEMALE SCREW COUPLING, (no longer available, order 1001097287 kit) FEMALE QUICK DISCONNECT COUPLING MALE SCREW COUPLING, (no longer available, order 1001097287 kit) MALE QUICK DISCONNECT COUPLING ELBOW, 45 DEGREES SWITCH ASSY SWITCH BODY DUAL AUX HYD SELECT SYMBOL SWIVEL UNION OPTION HARNESS, (see Figure 12-8 for details)

Rev. C I

QUICK DISCONNECT ADAPTOR KIT, (includes items 4, 5, 11 & 13)

G5-19A/G6-23A

12-17

OPTIONS Figure 12-8 Option Harness

CONNECT TO BOOM LIGHTS AND/OR FRONT AUX HARNESS ON THE BOOM

1

WIRE TIE TO HYDRAULIC TUBE ALONG THE FRAME

ROUTE THROUGH HOLE IN SIDE OF CAB AND CONNECT TO MAIN CAB HARNESS

1 2 3

4 5

1 2

101 102 103

104 105 106

105 106 107 108

12-18

G5-19A/G6-23A

PAH1271

31200194

OPTIONS Figure 12-8 Option Harness Item

Part Number

Qty.

Description

Rev.

1 101 102 103 104 105 106 107 108

0274662 4923298 80484087 1001116692 80604021 4461118 1001107854 1001104498 4461128 1001116698

1 1 1 1 1 1 2 2 1 1

OPTION HARNESS INSTALLATION, (includes item 1) FRONT AUX AND BOOM LIGHTS HARNESS, (includes items 101 thru 108) CONNECTOR SOCKET TERMINAL CONNECTOR LOCK CONNECTOR TERMINAL SEAL HOUSING PLUG

A A

31200194

G5-19A/G6-23A

12-19

G5-19A Before S/N 1160003034 G6-23A Before S/N 1160003240

OPTIONS

Figure 12-9 Upper Cab Electrical Installation

12

5

9

2 11

12 8 G6-23A SHOWN

ROOF SHOWN TRANSPARENT FOR CLARITY

4 3 6

7

1

PAH1280

12-20

G5-19A/G6-23A

31200194

G5-19A Before S/N 1160003034 G6-23A Before S/N 1160003240

OPTIONS

Figure 12-9 Upper Cab Electrical Installation Item

Part Number

Qty.

0275336

1

0275337

1

1 2

1719419 1001093318

3 4 5

7029486 2920213 7029561 7029560 4923254 8007986 0903573 1671326 1671327 1001093319 3900386

1 8 4 2 1 1 1 1 6 1 2 1 8 4

6 7 8 9 10 11 12

31200194

Description UPPER CAB ELECTRICAL INSTALLATION, (G5-19A), (includes items 1 thru 11) UPPER CAB ELECTRICAL INSTALLATION, (G6-23A), (includes items 1 thru 12) SOCKET PLUG SCREW, (G5-19A) SCREW, (G6-23A) SCREW INTERIOR LIGHT ROOF LINING, (G5-19A) ROOF LINING, (G6-23A ROOF HARNESS MOUNTING CLIP DOME LIGHT BRACKET SPEAKER COVER RADIO COVER SCREW SELF-TAPPING SCREW

G5-19A/G6-23A

Rev. C C

12-21

G5-19A S/N 1160003034 & After G6-23A S/N 1160003240 & After

OPTIONS

Figure 12-9 Upper Cab Electrical Installation

5

2 12

5

10

10

11

2 12

12

9

2 13 2 13

9

11

12 13

2

G6-23A

G5-19A

ROOF SHOWN TRANSPARENT FOR CLARITY

6

7

1 PAH1281

12-22

G5-19A/G6-23A

31200194

G5-19A S/N 1160003034 & After G6-23A S/N 1160003240 & After

OPTIONS

Figure 12-9 Upper Cab Electrical Installation Item

1 2 5 5 6 7 9 10 11 12 13

31200194

Part Number

Qty.

Description

Rev.

0275336

1

E

0275337

1

1719419 1001093318 1001093318 1001093321 1001093320 4923254 8007986 1671326 1671327 1001093319 3900386 1001100061 1001100061

1 8 4 1 1 1 6 2 1 8 2 8 6

UPPER CAB ELECTRICAL INSTALLATION, (G5-19A), (includes items 1 thru 11 & 13) UPPER CAB ELECTRICAL INSTALLATION, (G6-23A), (includes items 1 thru 13) SOCKET PLUG SCREW, (G5-19A) SCREW, (G6-23A) ROOF LINING, (G5-19A) ROOF LINING, (G6-23A) ROOF HARNESS MOUNTING CLIP SPEAKER COVER RADIO COVER SCREW SELF-TAPPING SCREW WASHER, (G5-19A) WASHER, (G6-23A)

G5-19A/G6-23A

E

12-23

OPTIONS Figure 12-10 Pintle Hitch Installation

5 6

2 4 1

3

12-24

G5-19A/G6-23A

PAH1340

31200194

OPTIONS Figure 12-10 Pintle Hitch Installation Item

Part Number

Qty.

1 2 3 4 5 6

1001092148 2620060 1001092144 1001093305 1001093306 0712020 3332017

1 1 1 1 2 4 4

31200194

Description PINTLE HITCH INSTALLATION, (includes all items) PINTLE HOOK ADAPTER WELDMENT HITCH HITCH MOUNTING BRACKET HITCH MOUNTING PIN HEX HD CAPSCREW, M20X60, CLASS 10.9 HEX NUT, M20X2.5

G5-19A/G6-23A

Rev. A

12-25

OPTIONS Figure 12-11 Dump Valve Installation

11

1 15 7

14 6

5 9 3

2

4 10

6

8 13 16

12

VIEW OF CAB CONSOLE PAH1420

12-26

G5-19A/G6-23A

31200194

OPTIONS Figure 12-11 Dump Valve Installation Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

16

31200194

Part Number

Qty.

1001091623 0700618 2142216 2142709 2142729 1001091180 1001091352 1001091354 1001091355 1001091361 1001091491 1001092023 1001092138 2142203 1001092282

1 2 2 1 2 1 2 1 1 1 1 1 1 1 1 Ref 1 1 1 1

1001092352 1001092351 2755077 2755089

Description DUMP VALVE INSTALLATION, (includes items 1 thru 14) HEX HD CAPSCREW, GR 8.8, M6X50 SWIVEL NUT RUN TEE CONNECTOR CONNECTOR VENTING VALVE CONNECTOR HOSE ASSY HOSE ASSY VALVE SPACER PLATE HOSE ASSY HARNESS SWITCH SWIVEL NUT RUN TEE ADAPTER MAIN CONTROL VALVE, (see Figure 9-6 for details) DUMP VALVE FIELD KIT, (G5-19A), (includes items 1 thru 14 & 16) DUMP VALVE FIELD KIT, (G6-23A), (includes items 1 thru 14 & 16) VALVE DRAIN HOSE ASSY, (G5-19A) VALVE DRAIN HOSE ASSY, (G6-23A)

G5-19A/G6-23A

Rev. B

A A

12-27

OPTIONS Figure 12-12 Boom Auxiliary Electric

101

5 2 4

12

11

1 4 3 10 7

6

8

PZ4380

12-28

G5-19A/G6-23A

31200194

OPTIONS Figure 12-12 Boom Auxiliary Electric Item

1 2 3 4 5 6 7 8 10 11 12 101

31200194

Part Number

Qty.

1001102264 1001102178 0700818 0700826 0903637 1321264 2755030 2754325 2997586 3290801 4010616 4811900 4923633 1062255 4360703 4674353 1707115

1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1

Description BOOM AUXILIARY ELECTRIC, (G5-19A) BOOM AUXILIARY ELECTRIC, (G6-23A) HEX HD CAPSCREW, M8X50 HEX HD CAPSCREW, M8X90 CLAMP MOUNT BRACKET CLAMP HOSE ASSY, (G5-19A) HOSE ASSY, (G6-23A) CLIP HEX NUT, M8X1.25 PAN HD SCREW, M6X40 FLAT WASHER, 8mm HARNESS TIE STRAP SWITCH ASSY SWITCH BODY BOOM AUX ELECTRIC SYMBOL

G5-19A/G6-23A

Rev. B B

12-29

OPTIONS

This Page Intentionally Left Blank

12-30

G5-19A/G6-23A

31200194

SECTION 13 RECOMMENDED SPARE PARTS RECOMMENDED SPARE PARTS The following list will service fleets of machines (built to current production per date on the front cover) with repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.

Part Number 2754122 2754111 4700027 8002200 8002199 8008640 8008641 8008642 8008070 8008634 8008644 8008645 8008069 3964987 8002027

Description Boom Tilt Cylinder Hose, (G5-19A), (see Figure 8-8) Tilt Cylinder Hose, (G6-23A), (see Figure 8-8) Bearing Pad, (G5-19A), (see Section 2) Bearing Pad, (G6-23A), (see Section 2) Bearing Pad, (see Section 2) Shim, 0.5, (see Section 2) Shim, 1.0, (see Section 2) Shim, 1.5, (see Section 2) Shim, 2.0, (see Section 2) Shim Offset, 0.5, (see Section 2) Shim Offset, 1.0, (see Section 2) Shim Offset, 1.5, (see Section 2) Shim Offset, 2.0, (see Section 2) Split Pin, (see Figure 2-3) Fork Locking Rod, (see Figure 2-3)

Qty./Machine 2 2 8 12 2 AR AR AR AR AR AR AR AR 1 1

Engine Air Filter Element, (see Figure 4-5) Air Filter Safety Element, (see Figure 4-5) Fuel Tank Cap, (see Figure 4-3) Fan, (see Figure 4-1) Fuel/Engine Oil Kit, (see Figure 4-2)

1 1 1 1 1

7028379 7028380 91474161 7028929

Drive Train Wheel End Seal, (see Figure 5-2) Wheel End Bushing, (see Figure 5-2) Wheel Hub Seal, (see Figure 5-8) Universal Joint Kit, (see Figure 5-18)

2 2 2 1

7029240 7028318 7028328 7028352 7028318 7028352 7028318 2120194 2120195 2120206 8005248 2120150 7020020

Hydraulic System Lift Cylinder Seal Kit, (G5-19A), (see Figure 9-1) Lift Cylinder Seal Kit, (G6-23A), (see Figure 9-1) Extend/Retract Cylinder Seal Kit, (see Figure 9-2) Tilt Cylinder Seal Kit, (G5-19A), (see Figure 9-3) Tilt Cylinder Seal Kit, (G6-23A), (see Figure 9-3) Compensating Cylinder Seal Kit, (G5-19A), (see Figure 9-4) Compensating Cylinder Seal Kit, (G6-23A), (see Figure 9-4) Hydraulic Filter, (see Figure 9-9) Hydraulic Filter Element, (see Figure 9-9) Breather, (see Figure 9-9) Fluid Level Gauge, (see Figure 9-9) Filter Element, (see Figure 8-2) Filter Indicator, (see Figure 8-2)

1 1 1 1 1 1 1 1 1 1 1 1 1

80273010 80273042 1120576 2060034 1001108807

31200194

G5-19A/G6-23A

13-1

RECOMMENDED SPARE PARTS The following list will service fleets of machines (built to current production per date on the front cover) with repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.

Part Number

Description

Qty./Machine

0140047

Electrical Back-up Alarm, (see Figure 10-1)

1

2901443 80904003 24604083 90214009 31200192 31200193 31200194

Miscellaneous Analyzer Kit Hydraulic Test Kit ORS O-Ring Kit O-Ring Kit Operator & Safety Manual Service Manual Parts Manual

1 1 1 1 1 1 1

13-2

G5-19A/G6-23A

31200194

SECTION 14 PART NUMBER INDEX PART NUMBER INDEX Part Number

Page

0100011 .. 1-4, 4-3, 4-7, 5-57, 6-19, 6-21, 8-3, 8-6, 8-9, 8-11, 9-21 0100019 .........1-9, 1-11, 5-57 0100048 ........................... 6-5 0140047 ......................... 10-3 0182079 ........................... 8-6 0200843 ........................... 6-7 0240110 ......................... 3-11 0273808 ......................... 5-59 0273809 ......................... 5-59 0273812 ........................... 1-7 0273814 ....................... 12-15 0273815 ......................... 8-29 0273866 ........................... 6-3 0274065 ....................... 12-17 0274107 ......................... 12-3 0274122 ......................... 12-5 0274137 ......................... 12-7 0274198 ........................... 4-9 0274202 ......................... 4-11 0274212 ..............12-9, 12-11 0274662 ....................... 12-19 0274708 ......................... 10-3 0274756 ......................... 12-3 0274769 ......................... 5-59 0274770 ......................... 5-59 0274812 ........................... 1-7 0275002 ........................... 4-3 0275028 ........................... 1-4 0275150 ......................... 11-4 0275240 ......................... 10-3 0275242 ......................... 10-3 0275255 ........................... 1-4 0275259 ........................... 1-7 0275296 ......................... 11-9 0275329 ....................... 11-11 0275336 ............12-21, 12-23 0275337 ............12-21, 12-23 0275555 ........................... 4-3 0275668 ....................... 12-17 0275777 ......................... 10-3 0280160 ........................... 5-3 0280162 ........................... 5-3 0310011 ........................... 7-9 0313279 ......................... 10-4 0380025 ....................... 10-17 0388450 ......................... 10-4 0409672 ................12-3, 12-5 0480139 ..............12-9, 12-11 0498748 ........................... 6-3 0630583 ........................... 4-7 0630585 ......................... 11-4 0630586 ........................... 4-3 0630599 ..................1-9, 1-11 0630604 ..............12-9, 12-11 0700415 ..............12-9, 12-11 0700610 ......................... 10-3

31200194

Part Number

Page

0700614 .................. 8-9, 8-11 0700616 .................. 8-9, 8-11 0700617 ........................... 8-6 0700618 ....................... 12-27 0700815 ...... 8-23, 8-25, 8-27, 10-3, 10-4 0700816 4-13, 8-9, 8-11, 8-13 0700817 ... 4-7, 8-3, 8-6, 8-23, 8-25 0700818 .............. 8-27, 12-29 0700819 ......................... 2-13 0700822 .................. 8-9, 8-11 0700826 ....................... 12-29 0700827 .................. 3-3, 3-19 0701015 ... 4-3, 4-7, 6-3, 12-9, 12-11 0701016 .. 2-3, 2-5, 10-3, 10-4 0701017 .................... 2-3, 2-5 0701018 ............. 1-7, 2-3, 2-5 0701029 ......................... 3-17 0701031 .............. 12-9, 12-11 0701215 .................... 9-3, 9-5 0701217 ...... 2-11, 2-13, 9-11, 9-13, 9-15 0701229 ........................... 4-3 0711215 ......................... 5-57 0712020 ....................... 12-25 0712029 ........................... 1-4 0712040 ........................... 1-9 0712445 ......................... 1-11 0760405 ................ 4-9, 12-11 0760408 ........................... 7-9 0760410 ........................... 4-7 0760508 ......................... 6-19 0760605 ......................... 2-11 0760606 ..... 10-3, 12-9, 12-11 0760608 .... 4-3, 4-7, 6-19, 8-6 0760610 ....... 4-9, 12-9, 12-11 0760612 ......................... 8-13 0760614 ....................... 12-11 0760805 ......................... 10-3 0760806 .................... 4-7, 4-9 0760807 ........................... 4-7 0760808 ... 2-7, 2-9, 4-3, 6-21, 12-11 0760810 ... 1-4, 4-3, 4-7, 6-21, 9-31 0760812 . 4-9, 4-13, 8-3, 10-3, 12-9, 12-11 0760814 ........... 4-7, 4-11, 7-9 0761005 .................. 1-9, 1-11 0761008 .... 2-3, 2-7, 4-3, 10-4 07610101-4, 1-7, 2-3, 2-5, 2-7, 2-9, 2-13, 4-7, 6-19, 8-29 07610121-4, 2-3, 2-5, 2-7, 2-9, 4-3, 4-7, 8-6, 9-31, 10-3 0761014 ...... 2-5, 2-9, 4-3, 4-9

Part Number

Page

0761015 ......................... 10-3 0761029 ..............12-9, 12-11 0761210 ........................... 2-9 0761212 ........................... 2-9 0761214 ..................2-9, 3-15 0761215 .... 2-3, 2-5, 9-3, 9-5, 9-15, 9-17 0761612 ......................... 3-15 0761617 ..................1-7, 5-57 0771212 ......................... 5-57 0771619 ....................... 12-13 0801412 ........................... 2-3 0801413 ........................... 2-5 0801415 ........................... 2-9 0801416 ......................... 2-11 0801417 ......................... 2-11 0801419 ........................... 2-7 0801420 ......................... 2-13 0801421 ......................... 2-13 0860520 ..................3-25, 6-3 0861730 ....................... 10-17 0879192 ........................... 6-3 0903012 ......................... 10-4 0903013 ......................... 10-3 0903113 ........................... 8-6 0903133 ..............12-9, 12-11 0903134 ........................... 4-3 0903185 ........................... 7-9 0903203 ........................... 7-9 0903217 ....................... 10-17 0903225 ........................... 6-3 0903252 ........................... 7-5 0903254 ........................... 8-6 0903274 ........................... 1-4 0903395 ......................... 6-11 0903396 ......................... 6-11 0903397 ......................... 6-11 0903573 ....................... 12-21 0903624 ......................... 10-3 0903637 ....................... 12-29 0920121 ......................... 8-15 0930003 ........................... 3-7 0930004 ......................... 3-13 0930005 ......................... 3-13 0930006 ........................... 3-7 0930008 ........................... 3-5 0930009 ........................... 3-5 0930015 ........................... 3-5 0930016 ........................... 3-5 0940036 ......................... 6-21 0940173 ........................... 7-9 1001002961 ..................... 6-3 1001002963 ..................... 6-3 1001005960 ..................... 6-5 1001006731 ..................... 6-7 1001091180 ................. 12-27 1001091316 ................... 3-22 1001091352 ................. 12-27 1001091354 ................. 12-27

G5-19A/G6-23A

Part Number

Page

1001091355 ................. 12-27 1001091361 ................. 12-27 1001091491 ................. 12-27 1001091550 ................... 3-22 1001091573 ................... 12-7 1001091623 ................. 12-27 1001091683 ................... 10-4 1001091751 ................. 10-23 1001091783 ..................... 6-3 1001092023 ................. 12-27 1001092132 ................... 10-4 1001092138 ................. 12-27 1001092144 ................. 12-25 1001092148 ................. 12-25 1001092149 ................. 10-29 1001092150 ................... 6-21 1001092151 ................... 6-19 1001092197 ................... 10-4 1001092201 ................... 10-4 1001092202 ................... 10-4 1001092280 ................... 3-25 1001092282 ................. 12-27 1001092351 ................. 12-27 1001092352 ................. 12-27 1001092377 ................... 6-21 1001092385 ................... 6-21 1001092392 ................... 6-21 1001092465 ................... 3-22 1001092481 ................... 3-25 1001092482 ................... 3-25 1001092764 ................... 3-22 1001093056 ................... 3-25 1001093076 ............ 8-9, 8-11 1001093077 ............ 8-9, 8-11 1001093084 ................. 10-29 1001093085 ................. 10-29 1001093088 ................... 3-25 1001093089 ................. 10-29 1001093140 ................... 3-25 1001093141 ................... 3-25 1001093171 ................... 3-25 1001093305 ................. 12-25 1001093306 ................. 12-25 10010933186-5, 12-21, 12-23 10010933196-5, 12-21, 12-23 1001093320 ................. 12-23 1001093321 ................. 12-23 1001093344 ..................... 6-5 1001093411 ................... 3-22 1001093412 ................... 3-22 1001093413 ................... 3-23 1001093414 ................... 3-23 1001093429 ................... 6-19 1001093440 ..................... 6-3 1001093441 ..................... 6-3 1001093446 ..................... 6-3 1001093447 ..................... 6-3 1001093450 ..................... 6-3 1001093451 ..................... 6-3

14-1

PART NUMBER INDEX Part Number

Page

1001093456 ..................... 6-3 1001093457 ..................... 6-3 1001093458 ..................... 6-3 1001093459 ..................... 6-3 1001093694 ................. 10-29 1001093696 ................... 6-19 1001093736 ................. 11-11 1001093785 ................. 12-11 1001093826 3-22, 8-27, 8-29, 12-15, 12-17 1001093827 3-22, 8-27, 8-29, 12-15, 12-17 1001093949 ................... 6-19 1001093950 ................... 6-19 1001093951 ................... 6-19 1001094057 ................... 6-19 1001094077 ..................... 6-5 1001094094 ..................... 6-5 1001094373 ................... 6-15 1001094414 ..................... 8-5 1001094467 ............ 8-9, 8-11 1001094486 ................... 5-59 1001094487 ................... 5-59 1001094488 ................... 5-59 1001094495 ................... 5-60 1001094496 ................... 5-60 1001094497 ................... 5-60 1001094512 ................... 5-60 1001094555 .. 2-13, 3-7, 3-13, 3-19, 3-22, 8-27, 8-29, 12-15, 12-17 1001094556 .. 2-13, 3-7, 3-13, 3-19, 3-22, 8-27, 8-29, 12-15, 12-17 1001094587 ..................... 4-3 1001094611 ..................... 3-5 1001094612 ..................... 3-5 1001094615 ..................... 3-5 1001094616 ..................... 3-5 1001095953 ..................... 4-9 1001096029 ........ 6-15, 12-11 1001096030 ................. 12-11 1001096032 ................. 12-11 1001096100 ................. 12-11 1001096111 ................... 10-9 1001096126 ................... 6-15 1001096335 ................... 8-29 1001096338 ................... 8-29 1001096341 ................... 8-29 1001096345 ..................... 1-7 1001096365 ................... 6-11 1001096493 ..................... 4-9 1001096569 ..................... 1-7 1001096644 ................. 12-11 1001096696 ................. 12-11 1001096701 ................. 12-11 1001096902 ..................... 6-5

14-2

Part Number

Page

1001096917.......... 5-59, 5-60 1001097241............ 1-9, 1-11 1001097287.. 2-13, 3-7, 3-13, 3-23, 8-27, 8-29, 12-15, 12-17 1001097294....................4-13 1001097389....................4-13 1001097445....................6-15 1001097446....................6-15 1001097922....................3-15 1001098150......................6-5 1001098263......................1-7 1001098422..................10-27 1001098423..................10-27 1001098424..................10-27 1001098999.............. 8-3, 8-5 1001099000.............. 8-3, 8-5 1001099032....................9-23 1001099383............ 1-9, 1-11 1001099585......................4-7 1001099586......................4-7 1001099648....................6-15 1001100061..................12-23 1001100781..................10-17 1001102178..................12-29 1001102264..................12-29 1001103012..................10-22 1001104498..... 10-11, 10-13, 10-15, 12-19 1001104519..................10-22 1001107286......................6-9 1001107586....................3-15 1001107854..... 10-11, 10-13, 10-15, 10-22, 12-19 1001111975....................6-11 1001112559....................3-15 1001112560....................3-15 1001116129....................6-15 1001116692......... 10-7, 10-9, 10-13, 10-22, 12-19 1001116693..................10-22 1001116698...... 10-22, 12-19 1001116716..................10-22 1001116756.......... 10-7, 10-9 1001116934..................10-22 1001116936..................10-22 1001116938...... 10-11, 10-13 1001116939.......... 10-7, 10-9 1001116940..................10-25 1001116941..................10-22 1001116942..................10-15 1001116943..................10-22 1001116986..................10-22 1001116991..................10-22 1001116995...... 10-13, 10-22 1001116997..................10-15 1001118378..................10-22

Part Number

Page

1001118382 ................. 10-22 1001118383 ................. 10-22 1001118392 ...... 10-11, 10-13 1001118393 ...... 10-11, 10-13 1009352 ........................... 4-3 1062255 .........8-3, 8-5, 12-29 10733183 ....................... 4-11 1120576 ........................... 4-7 1120587 ......................... 9-31 1120593 ........................... 6-5 1170002 ......................... 3-17 1170028 ........................... 3-3 1170046 ......................... 3-19 13094352-13, 4-7, 8-23, 8-25, 8-27 1317515 ................ 8-23, 8-25 1320032 .................. 4-7, 6-15 1320061 ......................... 10-3 1320318 ........................... 4-7 1321086 ......................... 8-25 1321125 .................. 8-9, 8-11 1321128 .......8-23, 8-25, 8-27 1321133 .......8-23, 8-25, 8-27 1321134 .......8-23, 8-25, 8-27 1321142 .................... 8-3, 8-5 1321143 ... 8-3, 8-6, 8-9, 8-11 1321264 ....................... 12-29 1321296 ......................... 12-9 1321301 ........................... 4-9 1321320 .................. 8-9, 8-11 1321321 .................. 8-9, 8-11 1321367 ......................... 4-13 1321372 ........................... 8-6 1349717 ......................... 4-11 1359720 ........................... 6-5 1366865 ......................... 6-13 1380161 ......................... 4-11 1460011 ........................... 7-5 1600384 ........................... 7-3 1600388 ....................... 10-17 1616551 ........................... 8-3 1660281 ........................... 4-3 1671177 ........................... 1-4 1671206 ......................... 1-11 1671241 ......................... 12-9 1671260 ........................... 1-4 1671326 ............ 12-21, 12-23 1671327 ............ 12-21, 12-23 1671334 ........................... 1-9 1684356 ........................... 9-3 1684357 ......................... 9-11 1684358 ......................... 9-15 1684359 ........................... 9-7 1684360 ........................... 9-5 1684361 ......................... 9-13 1684362 ......................... 9-17 1684363 ........................... 9-9 1684404 ......................... 9-19 1686997 ......................... 4-13

G5-19A/G6-23A

Part Number

Page

1701500......................... 11-4 1701504......................... 11-4 1701509......................... 3-25 1702300......................... 11-4 1702773..... 3-25, 11-9, 11-11 1704277......................... 3-25 1704885................ 3-25, 11-4 1704972......................... 11-4 1705983....................... 10-17 1705998......................... 11-4 1706170....................... 11-11 1706209......................... 11-7 1706297......................... 11-4 1706298......................... 11-4 1706299......................... 11-7 1706301......................... 11-4 1706303......................... 11-7 1706304......................... 11-7 1706306......................... 11-7 1706391......................... 11-7 1706463......................... 11-7 1706767......................... 11-7 1706801......................... 11-7 1706835......................... 11-7 1706850......................... 11-7 1706851......................... 11-7 1706859......................... 11-7 1706864....................... 11-11 1706865......................... 11-9 1706866......................... 11-9 1706892......................... 3-25 1706927....................... 11-11 1706928......................... 11-9 1706929....................... 11-11 1706930......................... 11-9 1706944......................... 11-7 1706951......................... 11-7 1706969....................... 11-11 1706970......................... 11-9 1706971....................... 11-11 1706972......................... 11-9 1706973....................... 11-11 1706974......................... 11-9 1706975....................... 11-11 1706976......................... 11-9 1707078......................... 11-7 1707108......................... 11-9 1707109....................... 11-11 1707115....................... 12-29 1707148......................... 5-59 1707149......................... 5-59 1719419..... 6-3, 12-21, 12-23 1749733........................... 6-3 1781813........................... 1-4 1787217......................... 10-3 1810005....................... 10-17 1810053........................... 6-5 2000265........................... 4-5 2014226........................... 1-4

31200194

PART NUMBER INDEX Part Number

Page

2060034 ........................... 4-3 2090061 ........................... 1-7 21011032 ......................... 6-7 2110606 ......................... 3-22 2111616 ..................8-9, 8-11 2120150 ........................... 8-5 2120186 ......................... 4-11 2120193 ........................... 8-5 2120194 ......................... 9-31 2120195 ......................... 9-31 2120206 ......................... 9-31 2130404 ......................... 3-22 2130606 ......................... 3-22 2140204 ......................... 8-15 2140206 ..................8-9, 8-11 2140208 ................8-13, 8-15 2140221 ........................... 8-5 2140419 ........................... 8-5 2140423 ........................... 8-3 2140603 ..................8-9, 8-11 2140607 ........................... 8-6 2140803 ..................8-9, 8-11 2140810 ........................... 8-5 2140812 ........................... 8-3 2140819 ........................... 8-5 2140826 ........................... 8-3 2140827 ........................... 8-5 2140829 ........................... 8-5 2140921 ........................... 8-5 2141003 ..................8-9, 8-11 2141102 . 8-3, 8-9, 8-11, 8-15 2141103 ........................... 8-5 2141621 .......8-23, 8-25, 8-27 2141908 ......................... 8-15 2142103 ..................8-3, 8-15 2142203 ..............8-15, 12-27 2142207 ........................... 8-5 2142216 .....8-23, 8-25, 12-27 2142503 ......................... 9-31 2142704 ........................... 8-3 2142708 ...........8-3, 8-5, 8-15 2142709 ................8-3, 12-27 2142710 ........................... 8-3 2142715 .........8-5, 8-13, 8-29 2142717 ........................... 8-3 2142729 ....................... 12-27 2142733 ......8-19, 8-21, 8-23, 8-25, 8-27, 8-29 2142740 ..................8-3, 8-17 2142805 ............12-15, 12-17 2142905 ............12-15, 12-17 2143005 ......................... 8-15 2143007 ................8-13, 8-29 2143017 ................8-23, 8-25 2143021 ........................... 8-3 2143024 ........................... 8-5 2143305 ......................... 8-27 2143317 ........................... 8-3 2143403 ........................... 8-6

31200194

Part Number

Page

2143405 ...... 8-13, 8-27, 8-29, 12-15 2143511 ......................... 2-13 2143605 ... 8-27, 12-15, 12-17 2143607 ........................... 8-5 2160016 ........... 2-3, 2-5, 2-13 2160018 .................... 2-7, 2-9 2170506 ......................... 3-22 2170706 ......................... 3-22 2171716 ........................... 8-9 2171733 ......................... 8-11 2171948 .................. 4-7, 9-31 2180845 .................. 8-9, 8-11 2180874 ......................... 9-31 2221204 ......................... 8-15 2340029 ......................... 3-15 2340030 ......................... 3-15 2340040 ......................... 3-15 2340041 ......................... 3-15 2360663 ........................... 1-4 2360729 ........................... 1-4 2360778 ........................... 1-4 2400073 ......................... 10-3 2400074 ......................... 10-3 2400086 ....................... 10-17 2420205 ........................... 4-7 2440675 ......................... 6-11 2443576 ......... 4-7, 8-3, 12-11 2447967 ......................... 11-7 2480069 ......................... 6-11 2480075 ........................... 6-9 2480079 ........................... 6-9 2480080 ........................... 6-9 250176 ... 10-11, 10-13, 10-22 2520136 ........................... 1-4 2540050 ......................... 6-11 2560189 ........................... 7-5 2580058 ......................... 6-15 2580061 ......................... 6-15 2600281 ......................... 3-25 2600298 ......................... 6-11 2620060 ....................... 12-25 2700118 ........................... 3-9 2720533 ........................... 4-9 2720534 ........................... 4-9 2720535 ........................... 4-9 2720536 ........................... 4-9 2720537 ........................... 4-7 2720538 ........................... 4-7 2720543 ........................... 4-7 2720548 ......................... 8-15 2720553 ......................... 6-15 2720554 ......................... 6-15 2720556 ........................... 4-7 2720613 ........................... 4-7 2754056 ......................... 8-11 2754063 ......................... 8-17 2754064 ......................... 8-17 2754065 ......................... 8-13

Part Number

Page

2754066 ......................... 8-13 2754083 ......................... 8-17 2754084 ......................... 8-17 2754085 ......................... 8-19 2754086 ................8-19, 8-21 2754087 ......................... 8-21 2754094 ......................... 8-13 2754095 ......................... 8-13 2754096 ......................... 8-13 2754100 ......................... 8-13 2754111 ................8-25, 8-27 2754113 ................8-23, 8-27 2754120 ......................... 8-25 2754121 ......................... 8-27 2754122 ......................... 8-23 2754127 ......................... 8-29 2754128 ......................... 8-29 2754153 ......................... 8-27 2754168 ......................... 2-13 2754248 ........................... 8-5 2754249 ........................... 8-5 2754250 ........................... 8-3 2754251 ........................... 8-3 2754252 ........................... 8-5 2754253 ........................... 8-5 2754254 ..................8-9, 8-11 2754255 ........................... 8-5 2754256 ........................... 8-3 2754257 ........................... 8-3 2754258 ........................... 8-5 2754259 ..................8-9, 8-11 2754260 ........................... 8-3 2754261 ........................... 8-3 2754283 .... 6-15, 12-9, 12-11 2754284 ......................... 12-9 2754285 ......................... 12-9 2754286 ..............12-9, 12-11 2754294 ..................8-9, 8-11 2754297 ........................... 8-5 2754298 ......................... 8-15 2754299 ......................... 8-15 2754301 ......................... 8-15 2754302 ........................... 8-5 2754303 ......................... 8-15 2754304 ......................... 8-15 2754305 ........................... 8-5 2754306 ........................... 8-3 2754307 ......................... 8-23 2754308 ......................... 8-25 2754310 ......................... 8-25 2754313 ........................... 8-5 2754318 ......................... 8-15 2754319 ......................... 8-15 2754325 ....................... 12-29 2754340 ..................8-9, 8-11 2754341 ..................8-9, 8-11 2754406 ..................8-9, 8-11 2754407 ........................... 8-5 2754500 ........................... 8-3

G5-19A/G6-23A

Part Number

Page

2754604 ........................... 8-5 2754610 ........................... 8-3 2754634 ......................... 8-15 2754635 ......................... 8-15 2754758 ........................... 8-9 2754759 ......................... 8-13 2754760 ......................... 8-13 2754761 ........................... 8-5 2754762 ........................... 8-5 2754763 ......................... 8-15 2754764 ......................... 8-15 2754799 ........................... 8-5 2754809 ........................... 8-3 2755030 ....................... 12-29 2755077 ................ 8-5, 12-27 2755078 ........................... 8-3 2755088 ........................... 8-3 2755089 ................ 8-5, 12-27 2902438 ......................... 2-13 2920213 ................ 6-5, 12-21 2940074 ......................... 3-25 2940119 ......................... 6-19 2969548 ........................... 4-9 2988212 ......................... 4-11 2988632 .................. 8-3, 8-15 2991568 ......................... 4-11 2997586 ....................... 12-29 3117515 ......................... 8-27 31200160 ....................... 3-25 3140007 ........................... 1-4 3160304 ......................... 9-25 3160305 ......................... 9-27 3220140 ......................... 4-13 328027 ............................. 1-7 3290405 ...... 4-7, 10-17, 12-9, 12-11 3290505 ......................... 6-19 3290601 ................ 8-13, 10-3 3290605 ...1-4, 4-3, 4-9, 10-3, 12-9, 12-11 3290607 ........................... 7-9 32908016-21, 7-9, 10-4, 12-9, 12-11, 12-29 3290805 ...1-4, 3-3, 3-19, 4-7, 4-9, 4-11, 4-13, 8-3, 8-9, 8-11, 8-29, 10-3, 10-4 3290807 ......................... 10-3 3291001 ................ 10-3, 10-4 3291005 ...3-17, 4-3, 4-7, 4-9, 8-6, 12-9, 12-11 3291007 ........................... 6-3 3291201 ....... 5-57, 9-11, 9-13 3291205 ......... 2-11, 2-13, 4-3 3291601 ........................... 1-4 3292001 .................. 1-4, 10-4 3300478 .................. 1-9, 1-11 3300480 ......................... 10-3 3300481 ......................... 10-3

14-3

PART NUMBER INDEX Part Number

Page

3300504 ......................... 6-11 3310405 ......................... 10-3 3332001 ........................... 1-9 3332017 ....................... 12-25 3332401 ......................... 1-11 3380577 ........................... 4-7 3380585 ......................... 4-13 3380687 ........................... 1-4 3380753 ......................... 6-11 3391410 ......................... 2-13 3400021 ........................... 7-9 3423075 .................... 2-7, 2-9 3423149 ........................... 2-9 3423152 ........................... 2-7 3423210 ................ 2-11, 2-13 3423211 ................ 2-11, 2-13 3423214 ........................... 9-3 3423215 .................... 9-3, 9-5 3423216 ......................... 9-15 3423217 ......................... 9-15 3423218 ........................... 2-3 3423219 ......................... 9-11 3423220 ........................... 2-5 3423221 ......................... 9-17 3423222 ......................... 9-17 3423223 ........................... 9-5 3423224 ......................... 9-13 3423260 ......................... 6-11 3460402 ......................... 4-11 3460403 ......................... 4-13 3460404 ......................... 4-13 3460411 ......................... 8-11 3460421 ......................... 4-11 3460427 ........................... 8-9 3460429 ......................... 8-11 3460448 ........................... 8-9 3460450 ......................... 8-11 3460451 ......................... 9-31 3460456 ........................... 4-7 3460460 ........................... 8-5 3460472 ........................... 8-3 3460567 ........................... 4-7 3460568 ........................... 8-3 3460569 ........................... 8-5 3520054 ........................... 6-3 3520198 ......................... 3-25 3574521 ......................... 8-29 3574798 .................... 2-7, 2-9 3574821 .................... 2-3, 2-5 3574829 ........................... 1-9 3575386 ........................... 1-7 3575391 .................. 8-9, 8-11 3575424 ........................... 6-3 3575478 ......................... 11-4 3575641 ........................... 1-4 3575643 ........................... 1-4 3575650 ........................... 4-3 3575658 ........................... 4-9 3575659 ........................... 4-9

14-4

Part Number

Page

3575661............................4-9 3575662............................4-9 3575671............................4-3 3575688..........................12-9 3575706..........................1-11 3575717............................4-7 3575838..........................2-13 3575850.................... 9-3, 9-5 3576203............................8-6 3576380............................4-3 3580345.............. 12-9, 12-11 3600390..........................9-29 3600429..........................9-33 3620055............................4-9 3620057.............. 12-9, 12-11 3620058.............. 12-9, 12-11 372101..............................8-3 3740112..........................10-3 3746392..........................6-13 3746405..........................6-13 3759535..........................6-15 3760491.................... 2-7, 2-9 3760492.................... 2-7, 2-9 3760497............................4-3 3760508.................. 3-3, 3-19 3767057................ 5-59, 5-60 3767375............................6-7 3767853..........................5-59 3767864..........................5-59 3841634............................1-4 3841683............................7-9 3900336........................10-17 3900339........................10-17 3900386............ 12-21, 12-23 3910408..........................10-3 3928789..........................10-4 3928790..........................10-4 3929780..........................4-11 3944574........................12-13 3946123..........................6-11 3953973..........................6-15 3960589............................4-7 3960603.................. 4-7, 9-31 3960608............................6-3 3960927............................4-9 3961951............................4-9 3964987..........................2-11 3977459...... 3-22, 8-27, 8-29, 12-15, 12-17 3977460...... 3-22, 8-27, 8-29, 12-15, 12-17 3978381............................6-3 3980047............................6-7 4010414........................10-17 4010616........................12-29 4031912............................7-9 4031922..........................8-29 4032011..........................9-21 4032311............................4-3

Part Number

Page

4040275 ......................... 5-57 4040276 ......................... 5-57 4040283 .................. 3-3, 3-19 4100076 .................... 2-3, 2-5 4100078 .................... 2-7, 2-9 4100083 ......................... 4-11 4100106 ....................... 10-17 4160213 ........................... 1-4 4191707 .................. 1-9, 1-11 4220262 .............. 12-9, 12-11 4240168 ........................... 6-3 429063 ............................. 4-9 4340826 ........................... 2-7 4340827 ........................... 2-7 4340828 ........................... 2-9 4340829 ........................... 2-9 4340868 ........................... 1-4 4340882 ........................... 1-7 4340883 ........................... 1-7 4340955 ......................... 4-11 4340957 ........................... 4-9 4340966 ........................... 4-3 4341008 ......................... 10-3 4341033 ........................... 4-7 4341044 ......................... 10-4 4341045 ......................... 10-4 4341075 ......................... 12-9 4341140 ......................... 10-4 4341141 ......................... 10-4 4341413 ......................... 10-3 4360580 ......................... 8-15 4360584 ........................... 8-3 4360593 ......................... 8-29 4360594 ......................... 12-3 4360597 ......................... 12-3 4360598 ......................... 12-3 4360599 ......................... 12-7 4360600 ......................... 12-5 4360601 .................... 6-5, 7-3 4360604 ....................... 12-17 4360605 ......................... 8-29 4360616 ......................... 12-5 4360617 ......................... 12-3 4360644 ........................... 6-5 4360658 ........................... 7-9 4360673 ........................... 6-5 4360681 ........................... 6-5 4360682 ......................... 10-4 4360686 ........................... 6-5 4360687 ........................... 6-5 4360688 ........................... 6-5 4360694 ........................... 7-5 4360703 ....................... 12-29 4400470 ........................... 4-9 4400472 ......................... 8-15 4420081 ........................... 6-5 4460265 ....................... 10-17 4460268 ............ 10-17, 10-23 4460466 ....10-7, 10-9, 10-11,

G5-19A/G6-23A

Part Number

Page

10-13, 10-15 4460532....................... 10-23 4460746....................... 10-22 4460761....................... 10-22 4460814....................... 10-22 4461006.... 10-7, 10-9, 10-11, 10-13 4461008.... 10-7, 10-9, 10-11, 10-13 4461118. 10-11, 10-13, 12-19 4461128....................... 12-19 4461134............ 10-11, 10-13 4461164....................... 10-22 4520297................ 5-59, 5-60 4520300......................... 5-59 4520301......................... 5-59 4520302......................... 5-59 4520303......................... 5-59 4520390......................... 5-59 4520566......................... 5-59 4520567......................... 5-59 4520568......................... 5-59 4520569......................... 5-59 4568870......................... 8-25 4569021......................... 8-13 4569022......................... 8-13 4569024......................... 8-13 4569025......................... 8-13 4569029....... 8-23, 8-25, 8-27 4569036......................... 8-25 4569037......................... 8-27 4569038......................... 8-27 4569042....... 8-23, 8-25, 8-27 4569047......................... 8-23 4569053......................... 8-23 4569056......................... 8-27 4569057......................... 8-27 4569078........................... 6-7 4569137........................... 8-9 4569149......................... 4-11 463929........................... 2-11 4641314......................... 8-13 4641315........................... 7-5 4641334.................. 8-9, 8-11 4641357....................... 12-15 4641359......................... 9-21 4641379........................... 7-9 4641389........................... 8-5 4641401......................... 8-15 4641404......................... 9-35 466104............................. 4-3 4674353.... 8-29, 10-27, 12-3, 12-5, 12-17, 12-29 4700026.................... 2-7, 2-9 4700027.................... 2-3, 2-7 471678........................... 12-5 4804533....................... 12-13 4805921....................... 12-13

31200194

PART NUMBER INDEX Part Number

Page

4805932 ....................... 12-13 4806433 ........................... 1-4 4806444 ........................... 1-4 4806580 ......................... 4-13 4806626 ........................... 1-4 4806693 ......................... 10-4 4807707 ......................... 6-13 4807729 ......................... 6-13 4807730 ......................... 6-13 4807741 ......................... 6-13 4807752 ......................... 6-13 48114004-9, 7-9, 10-17, 12-11 4811600 ......................... 6-19 4811700 .. 1-4, 1-9, 1-11, 4-3, 4-9, 6-19, 8-6, 8-9, 8-11, 10-3 48119001-4, 2-9, 4-3, 4-7, 4-9, 4-11, 4-13, 6-21, 7-9, 10-3, 10-4, 12-9, 12-11, 12-29 4812000 .. 1-4, 1-7, 1-9, 1-11, 2-3, 2-5, 2-7, 2-9, 2-13, 4-3, 4-7, 4-9, 6-3, 6-19, 8-6, 9-21, 10-3, 10-4, 12-9, 12-11 4812100 .... 2-3, 2-5, 2-7, 2-9, 2-11, 2-13, 9-3, 9-5, 9-11, 9-13, 9-15, 9-17, 12-9, 12-11 4812300 ....................1-4, 1-7 4812500 ..................1-4, 10-4 4831700 ........................... 4-7 4831900 ..................2-7, 10-3 4832000 ......................... 2-13 4832100 ....................9-3, 9-5 4846452 ......................... 3-25 4920017 ....................... 10-17 4923098 ....................... 10-15 4923099 ............10-11, 10-13 4923183 ......................... 10-7 4923207 ......................... 10-3 4923208 ......................... 10-3 4923209 ......................... 10-3 4923210 ....................... 10-25 4923254 .10-19, 12-21, 12-23 4923258 ....................... 10-17 4923298 ....................... 12-19 4923506 ....................... 10-22 4923629 ......................... 10-9 4923631 ....................... 10-25 4923633 ....................... 12-29 5200605 ......................... 4-13 5200608 ......................... 6-13 5200808 ......................... 10-3 5200810 ......................... 6-13

31200194

Part Number

Page

5201014 ......................... 10-3 5201215 ........................... 4-3 5211900 ......................... 10-3 5212000 .................. 4-3, 10-4 5220600 ......................... 6-19 5220800 .... 1-4, 1-7, 4-3, 6-13 5221000 .................. 1-7, 6-19 5241200 ........................... 4-3 5241600 ........................... 4-3 6616072 ......................... 3-22 6616152 ......................... 3-22 6616313 ......................... 3-22 6616372 ......................... 3-22 6616553 ......................... 3-22 6617012 ......................... 3-22 6618622 ......................... 3-22 6618632 ......................... 3-22 6619882 ......................... 3-22 6621863 ......................... 3-22 70000919 ......................... 4-5 70020037 ......................... 4-5 70020200 ..................... 10-13 70020201 ......................... 3-9 70020202 ......................... 3-9 70020203 ......................... 3-9 70020204 ......................... 3-9 70020205 ......................... 3-9 70020206 ......................... 3-9 70020216 ......................... 6-7 70020217 ......................... 6-7 70020218 ......................... 6-7 70020219 ......................... 6-7 70020220 ......................... 6-7 70020221 ......................... 6-7 70020222 ......................... 6-7 70020223 ......................... 6-7 70020224 ......................... 6-7 70020225 ......................... 6-7 70020226 ......................... 6-7 70020392 ......................... 3-5 70020418 .................. 9-3, 9-5 70020423 ....................... 3-11 70020424 ....................... 3-11 70020506 ....................... 3-19 70020507 ....................... 3-19 70020508 ....................... 3-19 70020721 ............ 12-9, 12-11 70020722 ............ 12-9, 12-11 70020730 ....................... 3-19 70020731 ....................... 3-19 70020768 ......................... 3-5 70020781 ....................... 6-15 70020800 ....................... 8-15 70020880 ....................... 6-15 70020911 .......... 10-13, 10-22 70021238 ....................... 3-19 70021239 ....................... 3-19 70021240 ....................... 3-19 70021241 ....................... 3-19

Part Number

Page

70021242 ....................... 3-19 70021243 ....................... 3-19 70021244 ....................... 3-19 70021245 ....................... 3-19 70021246 ....................... 3-19 70021247 ....................... 3-19 70021248 ....................... 3-19 70021254 ....................... 6-15 70021255 ....................... 6-15 70021256 ....................... 6-15 70021260 ....................... 6-15 70021261 ....................... 6-15 70021262 ....................... 6-15 70021263 ....................... 6-15 70021264 ....................... 6-15 70021265 ....................... 6-15 70021467 ......................... 4-7 70021477 ......................... 6-5 70021481 ......................... 4-5 70021482 ............12-9, 12-11 70021483 ............12-9, 12-11 70021484 ............12-9, 12-11 70021530 ....................... 9-35 70021531 ....................... 9-35 70021532 ..................... 12-15 70021558 ....................... 3-17 70021559 ....................... 3-17 70021560 ....................... 3-17 70021561 ....................... 3-17 70021562 ....................... 3-17 70021563 ....................... 3-17 70021567 ..................... 10-17 70021846 ....................... 6-15 70021858 ......................... 6-5 70021924 ....................... 6-15 70022071 ......................... 6-5 70022072 ......................... 6-5 70022076 ....................... 5-29 70022116 ......................... 4-5 70022376 ................5-9, 5-39 70022377 ................5-9, 5-39 70022378 ................5-9, 5-11 70022380 ..............5-31, 5-33 70022381 ..............5-31, 5-33 70022404 ..............5-11, 5-41 70022443 ..............5-27, 5-55 70022498 ................5-9, 5-11 70022499 ..............5-11, 5-41 70022729 ....................... 9-29 70022831 ....................... 3-15 70022869 ....................... 8-15 70022894 ..............5-39, 5-41 70022920 ......................... 4-5 70023022 ....................... 9-29 70023103 ......................... 6-9 70023185 ....................... 6-11 70023271 ....................... 3-19 70023272 ....................... 3-19 70023451 ......................... 4-5

G5-19A/G6-23A

Part Number

Page

70023452 ......................... 4-5 70023484 ....................... 3-13 70023537 ......................... 4-5 70024131 ......................... 4-5 70024338 ......................... 4-5 7020020 ........................... 8-5 7020487 ........................... 4-5 7026408 .... 10-7, 10-9, 10-11, 10-13, 10-15, 10-23 7026425 ....................... 10-22 7028095 ......................... 4-11 7028096 ......................... 4-11 7028097 ......................... 4-11 7028118 ......................... 4-11 7028121 ........................... 3-9 7028122 ........................... 3-9 7028123 ........................... 3-9 7028124 ......................... 3-13 7028125 ......................... 3-13 7028126 ......................... 3-13 7028127 ......................... 3-13 7028128 ......................... 3-13 7028129 ......................... 3-13 7028130 ......................... 3-13 7028131 .................. 3-7, 3-13 7028132 ......................... 3-13 7028133 ......................... 3-13 7028134 ......................... 3-13 7028135 ......................... 3-13 7028136 ......................... 3-17 7028137 ......................... 3-17 7028301 ........................... 9-3 7028302 ........................... 9-3 7028303 ........................... 9-3 7028304 ........................... 9-3 7028314 .9-3, 9-5, 9-11, 9-13, 9-15, 9-17 7028315 ......................... 9-15 7028317 ......................... 9-11 7028318 ......... 9-5, 9-13, 9-17 7028319 ........................... 9-5 7028320 ........................... 9-5 7028321 ......... 9-5, 9-13, 9-17 7028322 ......... 9-5, 9-13, 9-17 7028328 .................... 9-7, 9-9 7028329 ........................... 9-7 7028331 .................... 9-7, 9-9 7028332 .................... 9-7, 9-9 7028341 ........................... 9-9 7028342 .................... 9-7, 9-9 7028343 .................... 9-7, 9-9 7028344 .................... 9-7, 9-9 7028345 .................... 9-7, 9-9 7028346 .................... 9-7, 9-9 7028349 .................... 9-7, 9-9 7028350 ........................... 9-9 7028351 ........................... 9-9 7028352 ................ 9-11, 9-15

14-5

PART NUMBER INDEX Part Number

Page

7028353 ......................... 9-11 7028354 ......................... 9-11 7028355 ................ 9-11, 9-15 7028356 ................ 9-11, 9-15 7028357 ................ 9-11, 9-15 7028366 ......................... 9-13 7028367 ......................... 9-13 7028368 ......................... 9-15 7028369 ......................... 9-15 7028370 ......................... 9-17 7028371 ......................... 9-17 7028372 ........................... 5-5 7028373 .................... 5-5, 5-7 7028374 .................... 5-5, 5-7 7028375 .................... 5-5, 5-7 7028376 .................... 5-5, 5-7 7028377 ........... 5-5, 5-7, 5-37 7028378 ........... 5-5, 5-7, 5-37 7028379 ........... 5-5, 5-7, 5-37 7028380 ........... 5-5, 5-7, 5-37 7028381 ........... 5-5, 5-7, 5-37 7028382 ........... 5-5, 5-7, 5-37 7028383 5-9, 5-11, 5-39, 5-41 7028385 5-9, 5-11, 5-39, 5-41 7028386 5-9, 5-11, 5-39, 5-41 7028387 5-9, 5-11, 5-39, 5-41 7028389 5-9, 5-11, 5-39, 5-41 7028390 5-9, 5-11, 5-39, 5-41 7028391 ................ 5-39, 5-41 7028392 5-9, 5-11, 5-39, 5-41 7028393 .................. 5-9, 5-39 7028394 .................. 5-9, 5-39 7028395 ................ 5-39, 5-41 7028396 .................. 5-9, 5-11 7028398 ................ 5-39, 5-41 7028399 ........................... 5-9 7028400 5-9, 5-11, 5-39, 5-41 7028401 5-9, 5-11, 5-39, 5-41 7028402 ......................... 5-13 7028403 ................ 5-13, 5-43 7028404 ....... 5-15, 5-45, 5-47 7028405 ......................... 5-15 7028406 ......................... 5-17 7028407 ......................... 5-17 7028408 ................ 5-17, 5-49 7028409 ................ 5-17, 5-49 7028410 ................ 5-17, 5-49 7028411 ................ 5-17, 5-49 7028412 ......................... 5-21 7028413 ................ 5-25, 5-53 70284145-25, 5-27, 5-53, 5-55 70284151-9, 1-11, 5-25, 5-27, 5-53, 5-55 70284161-9, 1-11, 5-25, 5-27, 5-53, 5-55 70284175-25, 5-27, 5-53, 5-55 7028418 ................ 5-25, 5-53 70284195-25, 5-27, 5-53, 5-55 70284205-25, 5-27, 5-53, 5-55

14-6

Part Number

Page

70284215-25, 5-27, 5-53, 5-55 70284235-25, 5-27, 5-53, 5-55 70284245-19, 5-25, 5-51, 5-53 7028426................ 5-25, 5-53 7028428................ 5-25, 5-53 7028430................ 5-25, 5-53 7028431................ 5-25, 5-53 7028432....... 5-29, 5-39, 5-41 7028433..........................5-29 7028434..........................5-29 7028435..........................5-29 7028436..........................5-29 7028437..........................5-29 7028438..........................5-29 7028439..........................5-29 7028440..........................5-29 7028441..........................5-31 7028442................ 5-31, 5-33 7028443................ 5-31, 5-33 7028444................ 5-31, 5-33 7028445................ 5-31, 5-33 7028447................ 5-31, 5-33 7028448................ 5-31, 5-33 7028449................ 5-31, 5-33 7028451................ 5-31, 5-33 7028452................ 5-31, 5-33 7028453..........................5-31 7028454................ 5-31, 5-33 7028455................ 5-31, 5-33 7028456..........................5-31 7028457..........................5-37 7028458..........................5-37 7028459..........................5-37 7028460..........................5-37 7028461..........................5-37 7028462..........................5-37 7028463..........................5-37 7028464..........................5-37 7028465..........................5-37 7028466..........................5-37 7028467..........................5-37 7028468..........................5-37 7028470................ 5-39, 5-41 7028472................ 5-39, 5-41 7028475................ 5-39, 5-41 7028476....... 5-11, 5-39, 5-41 7028477..........................5-43 7028478..........................5-43 7028479..........................5-43 7028480..........................5-45 7028481..........................5-45 7028482..........................5-45 7028483................ 5-45, 5-47 7028484..........................5-49 7028485..........................5-49 70284875-25, 5-27, 5-53, 5-55 7028488................ 5-25, 5-53 7028490................ 5-25, 5-53 7028491................ 5-25, 5-53

Part Number

Page

7028493 ......................... 5-37 7028496 ................ 5-11, 5-41 7028497 ................ 5-39, 5-41 7028498 ................ 5-19, 5-51 7028499 ................ 5-19, 5-51 7028500 ................ 5-19, 5-51 7028501 ................ 5-19, 5-51 7028502 ................ 5-19, 5-51 7028503 ................ 5-19, 5-51 7028504 ................ 5-19, 5-51 7028505 ................ 5-19, 5-51 7028507 ................ 5-27, 5-55 7028508 ................ 5-27, 5-55 7028509 ................ 5-27, 5-55 7028510 ................ 5-27, 5-55 7028511 ................ 5-27, 5-55 7028512 ........................... 5-7 7028513 ........................... 5-7 7028514 ................ 5-11, 5-41 7028517 ......................... 5-33 7028521 ......................... 5-33 7028526 ........................... 7-7 7028527 ........................... 7-7 7028528 ........................... 7-7 7028529 ........................... 7-7 7028530 ........................... 7-7 7028531 ........................... 7-7 7028532 ........................... 7-7 7028533 ........................... 7-7 7028534 ........................... 7-7 7028535 ........................... 7-7 7028536 ........................... 7-7 7028537 ........................... 7-7 7028538 ........................... 7-7 7028539 ........................... 7-7 7028540 ........................... 7-7 7028541 ........................... 7-7 7028584 ......................... 9-13 7028626 ......................... 3-15 7028628 ......................... 3-15 7028639 ............ 10-11, 10-13 7028640 .10-11, 10-13, 10-15 7028641 .10-11, 10-13, 10-15 7028642 .10-11, 10-13, 10-15 7028644 ....................... 10-15 7028645 ....................... 10-15 7028784 ......................... 9-19 7028786 ......................... 9-19 7028787 ......................... 9-19 7028792 ......................... 9-19 7028794 ......................... 9-19 7028798 ......................... 9-25 7028799 ......................... 9-25 7028800 ......................... 9-25 7028801 ......................... 9-25 7028802 ......................... 9-25 7028803 ......................... 9-25 7028804 ................ 9-25, 9-27 7028805 ................ 9-25, 9-27

G5-19A/G6-23A

Part Number

Page

7028806................ 9-25, 9-27 7028807................ 9-25, 9-27 7028808................ 9-25, 9-27 7028809......................... 9-25 7028810................ 9-25, 9-27 7028811......................... 9-25 7028812................ 9-25, 9-27 7028813......................... 9-25 7028814......................... 9-25 7028815......................... 9-25 7028816......................... 9-25 7028817......................... 9-25 7028818......................... 9-25 7028819......................... 9-25 7028820......................... 9-27 7028821......................... 9-27 7028822......................... 9-27 7028823......................... 9-27 7028824......................... 9-27 7028825......................... 9-27 7028826......................... 9-27 7028827......................... 9-27 7028828......................... 9-27 7028829......................... 9-27 7028830......................... 9-27 7028831......................... 9-27 7028832......................... 9-27 7028833......................... 9-27 7028834......................... 9-27 7028835......................... 9-27 7028836......................... 9-27 7028856.. 9-3, 9-5, 9-13, 9-17 7028865......................... 9-29 7028866......................... 9-29 7028868......................... 9-29 7028869......................... 9-29 7028870......................... 9-29 7028871......................... 9-29 7028873......................... 9-29 7028875......................... 9-29 7028876......................... 9-29 7028877......................... 9-29 7028878......................... 9-29 7028879......................... 9-29 7028880......................... 9-29 7028881......................... 9-29 7028882......................... 9-29 7028899. 9-3, 9-5, 9-11, 9-13, 9-17 7028909................ 9-31, 9-35 7028910.................. 3-7, 3-13 7028911........................... 3-7 7028912........................... 3-7 7028913........................... 3-7 7028915........................... 3-7 7028916........................... 3-7 7028917........................... 3-7 7028918........................... 3-7 7028919........................... 3-7

31200194

PART NUMBER INDEX Part Number

Page

7028920 ........................... 3-7 7028922 ........................... 3-7 7028923 ........................... 3-7 7028929 ......................... 5-57 7028982 ........................... 3-7 7028983 ........................... 3-7 7028984 ..................3-7, 3-13 7028985 ........................... 3-7 7028986 ......................... 3-13 7028987 ......................... 3-13 7028988 ......................... 3-13 7028989 ......................... 3-13 7028990 ........................... 3-7 7028991 ........................... 3-7 7028996 ................10-7, 10-9 7028997 ................10-7, 10-9 7028998 ................10-7, 10-9 7028999 ................10-7, 10-9 7029000 ................10-7, 10-9 7029001 ................10-7, 10-9 7029002 ................10-7, 10-9 7029082 ......................... 9-21 7029083 ......................... 9-21 7029084 ......................... 9-21 7029085 ......................... 9-21 7029086 ......................... 9-21 7029087 ......................... 9-21 7029088 ......................... 9-21 7029089 ......................... 9-21 7029090 ......................... 9-21 7029091 ......................... 9-21 7029092 ......................... 9-21 7029093 ......................... 9-21 7029094 ......................... 9-21 7029095 ......................... 9-21 7029096 ......................... 9-21 7029097 ......................... 9-21 7029098 ......................... 9-21 7029099 ......................... 9-21 7029100 ......................... 9-21 7029101 ......................... 9-21 7029102 ......................... 9-21 7029108 ......................... 9-33 7029109 ......................... 9-33 7029110 ......................... 9-33 7029111 ......................... 9-33 7029112 ......................... 9-33 7029113 ......................... 9-33 7029114 ......................... 9-33 7029115 ......................... 9-33 7029116 ......................... 9-33 7029117 ......................... 9-33 7029118 ......................... 9-33 7029119 ......................... 9-33 7029120 ......................... 9-33 7029121 ......................... 9-33 7029122 ......................... 9-33 7029123 ......................... 9-33 7029124 ......................... 9-33

31200194

Part Number

Page

7029125 ......................... 9-33 7029126 ......................... 9-33 7029137 ........................... 7-7 7029138 ........................... 7-7 7029225 ......................... 9-19 7029234 ............ 10-11, 10-13 7029239 .................... 9-3, 9-5 7029240 ........................... 9-3 7029241 ................ 9-11, 9-13 7029243 ......................... 9-15 7029244 ................ 9-11, 9-13 7029255 ........................... 4-3 7029256 ........................... 4-3 7029258 ........................... 4-3 7029259 ........................... 4-3 7029274 ........................... 4-5 7029275 ........................... 4-7 7029276 ........................... 4-5 7029321 ......................... 3-13 7029322 ......................... 3-13 7029323 ......................... 3-13 7029324 ........................... 3-7 7029325 ........................... 3-7 7029356 ......................... 3-13 7029364 ......................... 9-31 7029370 ........................... 4-7 7029371 ........................... 4-5 7029372 ........................... 4-5 7029373 ........................... 4-5 7029374 ........................... 4-5 7029375 ........................... 4-5 7029376 ........................... 4-5 7029377 ........................... 4-5 7029378 ........................... 4-5 7029379 ........................... 4-5 7029380 ........................... 4-5 7029382 ........................... 4-5 7029383 ........................... 4-5 7029384 ........................... 4-5 7029385 ........................... 4-5 7029386 ........................... 4-5 7029387 ........................... 4-5 7029388 ........................... 4-5 7029389 ........................... 4-5 7029390 ........................... 4-5 7029391 ........................... 4-5 7029392 ........................... 4-5 7029393 ........................... 4-5 7029394 ........................... 4-5 7029395 ........................... 4-5 7029396 ........................... 4-5 7029397 ........................... 4-5 7029398 ........................... 4-5 7029399 ........................... 4-5 7029400 ........................... 4-5 7029401 ........................... 4-5 7029402 ........................... 4-5 7029420 ........................... 6-9 7029421 ........................... 6-9

Part Number

Page

7029422 ........................... 6-9 7029423 ........................... 6-9 7029425 ......................... 6-11 7029447 ........................... 4-7 7029451 ................6-11, 6-15 7029452 ......................... 6-11 7029456 ........................... 4-9 7029457 ........................... 4-9 7029458 ........................... 4-9 7029460 ....................... 10-19 7029461 ....................... 10-19 7029462 ....................... 10-19 7029463 ....................... 10-19 7029464 ....................... 10-19 7029465 ....................... 10-19 7029466 ....................... 10-19 7029467 ....................... 10-19 7029468 ....................... 10-19 7029469 ....................... 10-19 7029470 ....................... 10-19 7029471 ....................... 10-19 7029472 ....................... 10-19 7029482 ......................... 6-15 7029486 ................6-5, 12-21 7029491 ........................... 6-9 7029492 ........................... 6-9 7029498 ......................... 6-11 7029499 ......................... 6-11 7029504 ................6-11, 6-15 7029505 ................6-11, 6-15 7029512 ......................... 6-11 7029515 ........................... 6-7 7029526 ....................... 10-15 7029534 ......................... 9-29 7029538 ........................... 6-5 7029545 ......................... 6-15 7029546 ......................... 6-15 7029548 ......................... 6-15 7029549 ......................... 6-15 7029550 ......................... 6-15 7029551 ......................... 6-15 7029552 ......................... 6-15 7029553 ......................... 6-15 7029556 ......................... 6-15 7029557 ......................... 6-15 7029560 ................6-5, 12-21 7029561 ................6-5, 12-21 7029562 ......................... 6-15 7029563 ......................... 6-15 7029564 ........................... 6-5 7029565 ........................... 6-9 7029566 ........................... 6-9 7029567 ........................... 6-9 7029568 ........................... 6-9 7029569 ........................... 6-9 7029571 ......................... 6-11 7029572 ......................... 6-11 7029573 ......................... 6-11 7029582 ......................... 6-11

G5-19A/G6-23A

Part Number

Page

7029585 ......................... 9-33 7029608 ......................... 9-21 7029642 ....................... 10-22 7029643 ....................... 10-22 7029645 ....................... 10-22 7029646 ....................... 10-22 7029647 ....................... 10-22 7029653 ....................... 10-22 7029655 ....................... 10-22 7029656 ....................... 10-22 7029664 ....................... 10-22 7029667 ....................... 10-23 7029671 ....................... 10-22 7029672 ....................... 10-22 7029674 ....................... 10-23 7029675 ....................... 10-22 7029676 ....................... 10-22 7029678 ....................... 10-22 7029679 ....................... 10-22 7029681 ....................... 10-22 7029682 ....................... 10-23 7029940 ......................... 9-29 7029941 ......................... 9-29 7029948 ......................... 9-31 7029949 ......................... 9-31 7029993 ........................... 9-7 7115372 ......................... 3-22 7116171 ......................... 3-22 77363229 .......... 10-11, 10-15 77363242 ..................... 10-13 77363347 ..................... 10-25 77383154 ....................... 4-11 8000340 ......................... 6-13 8000344 ........................... 6-9 8000345 ........................... 7-7 8000382 ........................... 1-4 8000565 ........................... 1-4 8000567 ........................... 1-4 8000759 ........................... 6-9 8000799 ......................... 6-11 8000801 ........................... 1-4 8000802 ......................... 6-11 8001144 ......................... 6-11 8001331 ........................... 6-3 8001332 ........................... 6-3 8001888 ......................... 2-13 8001989 ......................... 10-4 8001991 ......................... 10-4 8002027 ......................... 2-11 8002110 ......................... 2-13 8002199 .................... 2-7, 2-9 8002200 ............. 2-3, 2-5, 2-9 8002599 ........................... 7-7 8002781 .................. 2-13, 4-7 8002787 ................ 12-3, 12-5 8002816 ......................... 8-15 8002820 ........................... 6-5 8002833 ....................... 12-17 8002838 ........................... 8-3

14-7

PART NUMBER INDEX Part Number

Page

8002901 ......2-3, 2-5, 2-7, 2-9 8002927 ......................... 4-11 8002985 ......................... 6-13 8003008 ......................... 6-15 8003166 ......................... 12-9 8003167 .............. 12-9, 12-11 8003242 .................... 2-7, 2-9 8003293 ........................... 6-3 8003392 ........................... 1-4 8004398 ........................... 6-9 8004672 ........................... 6-7 8004762 ........................... 6-7 8004763 ........................... 6-5 8005248 ......................... 9-31 8005249 ......................... 12-5 8005376 ........................... 4-9 8005447 ......................... 6-13 8005553 ......................... 6-11 8005741 ........................... 4-9 8005743 ........................... 4-9 8005825 ......................... 5-59 8005827 ......................... 5-59 8005870 ......................... 11-7 8006515 ......................... 11-7 8006516 ......................... 11-7 8006580 ........................... 1-7 8007753 ........................... 7-5 8007754 ........................... 7-5 8007986 ............ 12-21, 12-23 8008049 ........................... 6-5 8008069 .................... 2-7, 2-9 8008070 ......2-3, 2-5, 2-7, 2-9 8008634 .................... 2-7, 2-9 8008640 ......2-3, 2-5, 2-7, 2-9 8008641 ......2-3, 2-5, 2-7, 2-9 8008642 ......2-3, 2-5, 2-7, 2-9 8008644 .................... 2-7, 2-9 8008645 .................... 2-7, 2-9 8008675 ................ 5-59, 5-60 8008750 ......................... 10-3 8009766 ......................... 10-3 8009815 ......................... 11-4 8009974 ......................... 8-15 80233260 ....................... 9-21 80234023 ....................... 9-29 80273010 ....................... 4-11 80273042 ....................... 4-11 8033544 ....... 5-15, 5-45, 5-47 8034679 ......................... 5-47 8035118 ......................... 5-37 8035160 ................ 5-13, 5-43 8035180 ....... 5-15, 5-45, 5-47 80352355-25, 5-27, 5-53, 5-55 80363179 .......... 10-22, 10-23 80363195 ......................... 1-4 80383311 ......................... 6-3 80484072 ..................... 10-22 80484087 ..................... 12-19 80604018 .. 10-7, 10-9, 10-11,

14-8

Part Number

Page

10-13, 10-15, 10-23 80604020......................10-22 80604021......................12-19 80934052........................9-25 80973107........................4-11 8223073..........................10-4 8301428..........................3-22 8303702..........................3-22 8303757..........................3-22 8305006..........................3-22 8305624..........................3-22 8305644..........................3-22 8305645..........................3-22 8307004..........................3-22 8307109..........................3-22 8307110..........................3-22 8310261..........................3-22 8310264..........................3-22 8310341..........................3-22 8310608..........................6-11 8344010..........................6-19 83481286......................10-23 83481301......................10-22 83924123.............. 9-25, 9-27 8406105..........................3-22 8406109..........................3-22 8526042..........................11-4 874960. 8-9, 8-11, 8-13, 8-23, 8-25, 8-27 874993............................8-13 909304........... 4-9, 4-11, 6-19 91083129........................4-11 91144099........................9-29 91163028................ 7-5, 11-7 91364013......................10-22 91364041.............. 5-21, 5-23 91364042.............. 5-21, 5-23 91364078........................5-29 91403239........................4-11 914740375-5, 5-7, 5-25, 5-27, 5-53, 5-55 91474038.................. 5-5, 5-7 91474039.................. 5-5, 5-7 91474040.................. 5-5, 5-7 91474041.................. 5-5, 5-7 91474043........................5-37 91474045........................5-37 91474047........................5-37 91474048........................5-37 91474050.................. 5-5, 5-7 91474058......... 5-5, 5-7, 5-37 91474059.................. 5-5, 5-7 91474062.................. 5-5, 5-7 91474063......... 5-5, 5-7, 5-37 91474064.................. 5-5, 5-7 91474065.................. 5-5, 5-7 91474066.................. 5-5, 5-7 91474067.................. 5-5, 5-7

Part Number

Page

Part Number

Page

91474068 .................. 5-5, 5-7 91474069 ....................... 5-37 91474071 ....................... 5-37 91474072 ....................... 5-37 91474073 ....................... 5-37 91474075 ....................... 5-29 914740785-9, 5-11, 5-39, 5-41 91474091 ................ 5-9, 5-11 914740925-9, 5-11, 5-39, 5-41 914740955-9, 5-11, 5-39, 5-41 91474100 .............. 5-13, 5-43 91474101 .............. 5-13, 5-43 91474102 .............. 5-13, 5-43 91474103 .............. 5-13, 5-43 91474105 .............. 5-13, 5-43 91474106 .............. 5-13, 5-43 91474107 .............. 5-13, 5-43 91474108 .............. 5-13, 5-43 91474109 .............. 5-13, 5-43 91474110 .............. 5-13, 5-43 91474111 .............. 5-13, 5-43 91474112 .............. 5-13, 5-43 91474113 .............. 5-13, 5-43 91474115 ....................... 5-43 91474116 ....................... 5-43 91474119 .....5-25, 5-43, 5-53 91474121 .....5-15, 5-45, 5-47 91474122 .............. 5-15, 5-47 91474123 ....................... 5-15 91474124 ....................... 5-15 91474125 ....................... 5-15 91474126 ....................... 5-15 91474128 .....5-15, 5-45, 5-47 91474129 .....5-15, 5-45, 5-47 91474136 .............. 5-21, 5-23 91474137 .............. 5-21, 5-23 91474138 ....................... 5-23 91474139 .............. 5-21, 5-23 91474140 .............. 5-21, 5-23 91474141 .............. 5-21, 5-23 91474142 .............. 5-21, 5-23 91474143 .............. 5-21, 5-23 91474144 .............. 5-21, 5-23 91474145 .............. 5-21, 5-23 91474146 .............. 5-21, 5-23 91474147 .............. 5-21, 5-23 91474149 .............. 5-21, 5-23 91474151 .............. 5-21, 5-23 91474152 .............. 5-21, 5-23 91474161 ....5-25, 5-27, 5-53, 5-55 91474163 .............. 5-27, 5-55 91474176 .............. 5-45, 5-47 91504092 ..................... 10-22 91504093 ..................... 10-22 933940 ........................... 2-11

G5-19A/G6-23A

31200194

31200194

An Oshkosh Corporation Company

JLG Industries, Inc. 1 JLG Drive McConnellsburg PA. 17233-9533 USA Phone: +1-717-485-5161 Customer Support Toll Free: 1-877-554-5438 Fax: +1-717-485-6417

JLG Worldwide Locations JLG Industries (Australia) P.O. Box 5119 11 Bolwarra Road Port Macquarie N.S.W. 2444 Australia Phone: +61 265 811 111 Fax: +61 265 810 122

JLG Latino Americana Ltd. Rua Eng. Carlos Stevenson, 80-Suite 71 13092-310 Campinas-SP Brazil Phone: +55 193 295 0407 Fax: +55 193 295 1025

JLG Industries (UK) Ltd Bentley House Bentley Avenue Middleton Greater Manchester M24 2GP England Phone: +44 (0)161 654 1000 Fax: +44 (0)161 654 1001

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JLG Deutschland GmbH Max-Planck-Str. 21 D - 27721 Ritterhude-lhlpohl Germany Phone: +49 (0)421 69 350 20 Fax: +49 (0)421 69 350 45

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JLG Industries (Italia) s.r.l.

Via Po. 22 20010 Pregnana Milanese - MI Italy Phone: +39 029 359 5210 Fax: +39 029 359 5845

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www.jlg.com