JLG 80H 80HX 86HX 80HX+6 Parts Manual (3120272) - PDF DOWNLOAD (English)

3120272

80H/80HX/86HX/80HX+6

3

TABLE OF CONTENTS SECTION 1 - FRAME........................................................................................................................................................................... 9 FIGURE 1-1. FRAME, STEERING AND AXLE INSTALLATIONS - 80HX 2WD FIXED AXLE MACHINES ................................... 10 FIGURE 1-2. FRAME, STEERING AND AXLE INSTALLATIONS - 80HX 4WD FIXED AXLE MACHINES ................................... 14 FIGURE 1-3. FRAME, STEERING AND AXLE INSTALLATIONS - 80HX 2WD AND 4WD OSCILLATING AXLE MACHINES ..... 18 FIGURE 1-4. REAR, STEERING AND AXLE INSTALLATIONS - 80HX 4WS MACHINES ............................................................ 22 FIGURE 1-5. FRAME, STEERING AND AXLE INSTALLATIONS - 80H MACHINES .................................................................... 26 FIGURE 1-6. TIRE AND WHEEL DRIVE INSTALLATIONS ........................................................................................................... 30 FIGURE 1-7. DRIVE MOTOR ASSEMBLY - VICKERS .................................................................................................................. 38 FIGURE 1-8. DRIVE MOTOR ASSEMBLY - SAUER-DANFOSS................................................................................................... 42 FIGURE 1-9. DRIVE MOTOR ASSEMBLY - CESSNA (TWO SPEED) .......................................................................................... 44 FIGURE 1-10. DRIVE MOTOR ASSEMBLY - REXROTH .............................................................................................................. 50 FIGURE 1-11. BRAKE ASSEMBLY - AUSCO AND MICO ............................................................................................................. 52 FIGURE 1-12. BRAKE ASSEMBLY - AUSCO ................................................................................................................................ 56 FIGURE 1-13. BRAKE ASSEMBLY - MICO ................................................................................................................................... 58 FIGURE 1-14. BRAKE ASSEMBLY - MICO ................................................................................................................................... 60 FIGURE 1-15. GEAR REDUCER ASSEMBLY ............................................................................................................................... 64 FIGURE 1-16. DRIVE HUB ASSEMBLIES ..................................................................................................................................... 66 FIGURE 1-17. VALVES AND SWITCHES INSTALLATIONS (FRAME MOUNTED) ...................................................................... 70 FIGURE 1-18. AXLE LIFT CYLINDER INSTALLATIONS ............................................................................................................... 74 FIGURE 1-19. TOW PACKAGE INSTALLATION ........................................................................................................................... 78 SECTION 2 - TURNTABLE ................................................................................................................................................................ 81 FIGURE 2-1. BOOM, TURNTABLE AND BEARING LUBE INSTALLATION ................................................................................. 82 FIGURE 2-2. CONTROL VALVES INSTALLATION - RACINE PROPORTIONAL ......................................................................... 86 FIGURE 2-3. CONTROL VALVE ASSEMBLY - OUTLET SECTION (RACINE) ............................................................................. 90 FIGURE 2-4. CONTROL VALVE ASSEMBLY - WORKING SECTION (RACINE) ......................................................................... 92 FIGURE 2-5. CONTROL VALVE ASSEMBLY - INLET SECTION (RACINE) ................................................................................. 94 FIGURE 2-6. CONTROL VALVE ASSEMBLY - SERVO SECTION (RACINE) .............................................................................. 98 FIGURE 2-7. CONTROL VALVES ASSEMBLY - VICKERS VALVES.......................................................................................... 102 FIGURE 2-8. CONTROL VALVE ASSEMBLY - VICKERS (PRIOR TO OCTOBER 1994)........................................................... 108 FIGURE 2-9. CONTROL VALVE ASSEMBLY - VICKERS (OCTOBER 1994 TO PRESENT) ..................................................... 112 FIGURE 2-10. VICKERS VALVE ASSEMBLY - HYDRAULIC CONTROLS (OCTOBER 1994 TO PRESENT) ........................... 116 FIGURE 2-11. CONTROL VALVE ASSEMBLY - RACINE BANG-BANG WITH DUMP SECTION .............................................. 120 FIGURE 2-12. CONTROL VALVE ASSEMBLY - BANG-BANG WITH DUMP SECTION............................................................. 124 FIGURE 2-13. CONTROL VALVE ASSEMBLY - BANG-BANG WITH INLET RELIEF ................................................................ 128 FIGURE 2-14. CONTROL VALVE ASSEMBLY - 1 SECTION BANG-BANG (80HX+6/86HX) ..................................................... 130 FIGURE 2-15. ACCESSORY VALVE ASSEMBLY (MILLER) (HYDRAULIC CONTROLS MACHINES BUILT THROUGH 1989)132 FIGURE 2-16. ACCESSORY VALVE ASSEMBLY ....................................................................................................................... 134 FIGURE 2-17. SWING DRIVE, BEARING AND LOCK INSTALLATIONS .................................................................................... 136 FIGURE 2-18. SWING MOTOR ASSEMBLY - WHITE................................................................................................................. 140 FIGURE 2-19. SWING MOTOR ASSEMBLY - CHAR-LYNN ....................................................................................................... 142 FIGURE 2-20. SWING MOTOR ASSEMBLY - EATON ................................................................................................................ 144 FIGURE 2-21. SWING BRAKE ASSEMBLIES (PRIOR TO APRIL 1992) .................................................................................... 146 FIGURE 2-22. SWING BRAKE ASSEMBLIES (APRIL 1992 TO PRESENT) ............................................................................... 150 FIGURE 2-23. SWING HUB ASSEMBLY ..................................................................................................................................... 154 FIGURE 2-24. ROTARY COUPLING AND COLLECTOR RING ASSEMBLY AND INSTALLATION ........................................... 156 FIGURE 2-25. DEUTZ ENGINE INSTALLATION WITHOUT NOISE REDUCTION (BUILT PRIOR TO FEBRUARY 1995) ........ 160 FIGURE 2-26. DEUTZ ENGINE INSTALLATION WITH NOISE REDUCTION (BUILT FEBRUARY 1995 TO PRESENT) .......... 168 FIGURE 2-27. ADECO THROTTLE COMPONENTS INSTALLATION - DEUTZ ENGINE MACHINES ....................................... 174 FIGURE 2-28. GENERATOR INSTALLATION - DEUTZ ENGINE MACHINES ........................................................................... 178 FIGURE 2-29. FORD LSG-423 ENGINE INSTALLATIONS - (PRIOR TO MARCH 1995) ........................................................... 182 FIGURE 2-30. ADECO THROTTLE INSTALLATIONS - FORD ENGINE MACHINES BUILT PRIOR TO MID 1987 ................... 192 FIGURE 2-31. PRECISION GOVERNOR INSTALLATIONS - FORD ENGINE MACHINES BUILT MID 1987 TO MARCH 1995 194 FIGURE 2-32. GENERATOR INSTALLATION - FORD ENGINE MACHINES BUILT PRIOR TO MARCH 1995 (OPTIONAL) ... 196 FIGURE 2-33. FORD LRG423/LRG425 ENGINE INSTALLATION (MARCH 1995 TO PRESENT) ............................................. 200 FIGURE 2-34. GENERATOR INSTALLATION - FORD MACHINES BUILT MARCH 1995 TO PRESENT .................................. 208 FIGURE 2-35. DUAL FUEL INSTALLATION - FORD ENGINE MACHINES ................................................................................ 212 FIGURE 2-36. WISCONSIN ENGINE INSTALLATION ................................................................................................................ 216 FIGURE 2-37. PUMP COUPLING INSTALLATIONS ................................................................................................................... 222 FIGURE 2-38. MAIN PUMP ASSEMBLY (MACHINES WITH RACINE PROPORTIONAL VALVES) .......................................... 226 FIGURE 2-39. MAIN PUMP ASSEMBLY (MACHINES WITH VICKERS PROPORTIONAL VALVES BUILT PRIOR TO MID 1987 HAS ONE OUTLET IN END COVER) .......................................................................................................................................... 230 FIGURE 2-40. MAIN PUMP ASSEMBLY (MACHINES WITH VICKERS PROPORTIONAL VALVES BUILT MID 1987 TO PRESENT- HAS TWO OUTLETS IN END COVER) .................................................................................................................... 232

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TABLE OF CONTENTS FIGURE 2-41. TANKS INSTALLATION ........................................................................................................................................ 234 FIGURE 2-42. LP TANKS INSTALLATION ................................................................................................................................... 238 FIGURE 2-43. GROUND CONTROL COMPONENTS INSTALLATION (MACHINES WITH RACINE PROPORTIONAL VALVES) ...................................................................................................................................................................................................... 240 FIGURE 2-44. GROUND CONTROL INSTALLATION (MACHINES WITH VICKERS PROPORTIONAL VALVES AND STANDARD CONTROLS) ............................................................................................................................................................ 244 FIGURE 2-45. GROUND CONTROLS INSTALLATION (MACHINES WITH VICKERS PROPORTIONAL VALVES AND HYDRAULIC CONTROLS) ........................................................................................................................................................... 250 FIGURE 2-46. ELECTRICAL COMPONENTS INSTALLATION (TURNTABLE MOUNTED) ........................................................ 256 FIGURE 2-47. HOODS INSTALLATION (PRIOR TO DECEMBER 1992) .................................................................................... 260 FIGURE 2-48. HOODS INSTALLATION (MACHINES BUILT DECEMBER 1992 TO PRESENT) ................................................ 264 SECTION 3 - BOOM ......................................................................................................................................................................... 267 FIGURE 3-1. BOOM ASSEMBLIES .............................................................................................................................................. 268 FIGURE 3-2. BOOM WIPERS INSTALLATION ............................................................................................................................ 278 FIGURE 3-3. EXTEND-A-REACH INSTALLATION ...................................................................................................................... 280 SECTION 4 - PLATFORMS .............................................................................................................................................................. 283 FIGURE 4-1. STANDARD PLATFORM AND FOOTSWITCH INSTALLATION. ........................................................................... 284 FIGURE 4-2. LOW MOUNT PLATFORM AND FOOTSWITCH INSTALLATION .......................................................................... 290 FIGURE 4-3. ROTATOR MOTOR ASSEMBLY ............................................................................................................................ 296 FIGURE 4-4. CONSOLE BOX ASSEMBLIES - PQ CONTROLLERS WITHOUT PROP TELE (MACHINES BUILT PRIOR TO SEPTEMBER 1991) ...................................................................................................................................................................... 298 FIGURE 4-5. CONSOLE BOX ASSEMBLIES - PQ CONTROLLERS WITH PROP TELE (MACHINES BUILT PRIOR TO SEPTEMBER 1991) ...................................................................................................................................................................... 302 FIGURE 4-6. CONSOLE BOX ASSEMBLIES - PQ CONTROLLERS WITH PROP VALVE MACHINES BUILT SEPTEMBER 1991 TO PRESENT ............................................................................................................................................................................... 306 FIGURE 4-7. CONSOLE BOX ASSEMBLY - OEM CONTROLLERS ........................................................................................... 310 FIGURE 4-8. CONSOLE BOX ASSEMBLY - HYDRAULIC CONTROLS ...................................................................................... 314 FIGURE 4-9. CAPACITY INDICATOR INSTALLATION (OPTIONAL) .......................................................................................... 318 FIGURE 4-10. OPTIONAL COMMON PLATFORM MOUNTED COMPONENTS ......................................................................... 322 SECTION 5 - CYLINDER.................................................................................................................................................................. 325 FIGURE 5-1. AXLE EXTENSION CYLINDER ASSEMBLIES - 80HX WITH FIXED AXLE ........................................................... 326 FIGURE 5-2. AXLE EXTENSION CYLINDER ASSEMBLIES - 80HX WITH OSCILLATING AXLE .............................................. 328 FIGURE 5-3. AXLE LIFT CYLINDER ASSEMBLY ........................................................................................................................ 330 FIGURE 5-4. AXLE LOCKOUT CYLINDER ASSEMBLY .............................................................................................................. 332 FIGURE 5-5. PLATFORM LEVEL CYLINDER ASSEMBLIES (MODEL 80HX/80H BUILT THROUGH 1986).............................. 334 FIGURE 5-6. PLATFORM LEVEL CYLINDER ASSEMBLIES (MODEL 80HX/80H BUILT 1987 TO APRIL 1992) ...................... 336 FIGURE 5-7. PLATFORM LEVEL CYLINDER ASSEMBLIES (MODEL 80HX/80H BUILT APRIL 1992 TO PRESENT) ............. 338 FIGURE 5-8. SLAVE LEVEL CYLINDER ASSEMBLIES (80HX+6/86HX EXTEND-A-REACH) (Prior to SN 29914) ................... 340 FIGURE 5-9. SLAVE LEVEL CYLINDER ASSEMBLIES (80HX+6/86HX EXTEND-A-REACH) (SN 29914 to Present)............... 342 FIGURE 5-10. LIFT CYLINDER ASSEMBLIES - BOOM .............................................................................................................. 344 FIGURE 5-11. LIFT CYLINDER ASSEMBLY - EXTEND-A-REACH (80HX+6/86HX ONLY) ........................................................ 346 FIGURE 5-12. MASTER CYLINDER ASSEMBLY ........................................................................................................................ 348 FIGURE 5-13. STEER CYLINDER ASSEMBLIES (80HX/80HX+6 WITH FIXED FRONT AXLE)................................................. 350 FIGURE 5-14. STEER CYLINDER ASSEMBLIES (80HX/80HX+6 WITH OSCILLATING FRONT AXLE) ................................... 352 FIGURE 5-15. STEER CYLINDER ASSEMBLY (80H 2WD) ........................................................................................................ 354 FIGURE 5-16. STEER CYLINDER ASSEMBLIES (80H 4WD) ..................................................................................................... 356 FIGURE 5-17. TELESCOPE CYLINDER ASSEMBLIES .............................................................................................................. 358 FIGURE 5-18. TIE-ROD CYLINDER ASSEMBLY (80HX/80HX+6 WITH OSCILLATING AXLE ONLY) ....................................... 362 FIGURE 5-19. CYLINDER BELLOWS INSTALLATION ................................................................................................................ 364 SECTION 6 - HYDRAULICS ............................................................................................................................................................. 367 FIGURE 6-1. HYDRAULIC DIAGRAM LIST - 80HX/80HX+6/86HX.............................................................................................. 368 FIGURE 6-2. HYDRAULIC DIAGRAM LIST - 80HX/80HX+6/86HX.............................................................................................. 370 FIGURE 6-3. HYDRAULIC DIAGRAM - AXLE EXTENSION AND STEER (80HX/80HX+6 2WS FIXED AXLE WITHOUT TOW PACKAGE) .................................................................................................................................................................................... 372 FIGURE 6-4. HYDRAULIC DIAGRAM - AXLE EXTENSION AND STEER (80HX/80HX+6 2WS OSCILLATING AXLE WITHOUT TOW PACKAGE) .......................................................................................................................................................................... 374 FIGURE 6-5. HYDRAULIC DIAGRAM - BRAKE WITH PRESSURE REDUCING VALVE (USED WITH AUSCO DRIVE BRAKES) ...................................................................................................................................................................................................... 376 FIGURE 6-6. HYDRAULIC DIAGRAM - DRIVE (2WD/2WS) - 80H-80HX-80HX+6 ...................................................................... 378

6

80H/80HX/86HX/80HX+6

3120272

TABLE OF CONTENTS FIGURE 6-7. HYDRAULIC DIAGRAM - DRIVE (4WD/2WS) - 80H-80HX-80HX+6 ..................................................................... 382 FIGURE 6-8. HYDRAULIC DIAGRAM - LEVEL (80HX AND 80H) ............................................................................................... 386 FIGURE 6-9. HYDRAULIC DIAGRAM - LEVEL (80HX+6) ........................................................................................................... 388 FIGURE 6-10. HYDRAULIC DIAGRAM - LIFT - 80H-80HX-80HX+6 ........................................................................................... 390 FIGURE 6-11. HYDRAULIC DIAGRAM - MANUAL DESCENT ................................................................................................... 392 FIGURE 6-12. HYDRAULIC DIAGRAM - OSCILLATING AXLE (80HX/80HX+6) ........................................................................ 394 FIGURE 6-13. HYDRAULIC DIAGRAM - PUMP (STANDARD CONTROLS) .............................................................................. 396 FIGURE 6-14. HYDRAULIC DIAGRAM - PUMP (HYDRAULIC CONTROLS) ............................................................................. 400 FIGURE 6-15. HYDRAULIC DIAGRAM - ROTATE - 80H-80HX .................................................................................................. 404 FIGURE 6-16. HYDRAULIC DIAGRAM - SEQUENCE LINE ....................................................................................................... 406 FIGURE 6-17. HYDRAULIC DIAGRAM - STEER (80H ONLY) .................................................................................................... 408 FIGURE 6-18. HYDRAULIC DIAGRAM - SWING ........................................................................................................................ 410 FIGURE 6-19. HYDRAULIC DIAGRAM - TELESCOPE ............................................................................................................... 412 SECTION 7 - ELECTRICAL ............................................................................................................................................................. 415 FIGURE 7-1. ELECTRICAL DIAGRAM LIST ................................................................................................................................ 416 FIGURE 7-2. WIRING DIAGRAM - DUAL FUEL .......................................................................................................................... 428 FIGURE 7-3. WIRING DIAGRAM - GENERATOR (DEUTZ ENGINES) ....................................................................................... 430 FIGURE 7-4. WIRING DIAGRAM - GENERATOR (FORD ENGINES) ......................................................................................... 432 FIGURE 7-5. WIRING DIAGRAM - PLATFORM CONSOLE STANDARD CONTROLS (SHEET 1 OF 2) ................................... 434 FIGURE 7-6. WIRING DIAGRAM - PLATFORM CONSOLE HYDRAULIC CONTROLS ............................................................. 436 FIGURE 7-7. WIRING DIAGRAM - STANDARD (DEUTZ ENGINE/FIXED AXLE/STANDARD CONTROLS) (SHEET 1 OF 2) .. 438 FIGURE 7-8. WIRING DIAGRAM - STANDARD (DEUTZ ENGINE/OSCILLATING AXLE/STANDARD CONTROLS) (SHEET 1 OF 2) .................................................................................................................................................................................................. 440 FIGURE 7-9. WIRING DIAGRAM - STANDARD (DEUTZ ENGINE/HYDRAULIC CONTROLS) (SHEET 1 OF 2) ...................... 442 FIGURE 7-10. WIRING DIAGRAM - STANDARD (FORD ENGINE/FIXED AXLE/STANDARD CONTROLS) (SHEET 1 OF 2) .. 444 FIGURE 7-11. WIRING DIAGRAM - STANDARD (FORD ENGINE/OSCILLATING AXLE/STANDARD CONTROLS) (SHEET 1 OF 2) .................................................................................................................................................................................................. 446 FIGURE 7-12. WIRING DIAGRAM - STANDARD (FORD ENGINE/HYDRAULIC CONTROLS) (SHEET 1 OF 2) ...................... 448 SECTION 8 - DECALS ..................................................................................................................................................................... 451 FIGURE 8-1. DECALS INSTALLATION - DOMESTIC BROWN DECALS ................................................................................... 452 FIGURE 8-2. DECALS INSTALLATION - DOMESTIC BLACK DECALS ..................................................................................... 458 FIGURE 8-3. DECALS INSTALLATION - COUNTRY SPEC BROWN DECALS .......................................................................... 462 FIGURE 8-4. DECALS INSTALLATION - COUNTRY SPEC BLACK DECALS ............................................................................ 468 SECTION 9 - RECOMMENDED SERVICE PARTS STOCK ........................................................................................................... 471 FIGURE 9-1. MODELS 80HX/80HX+6 (STANDARD CONTROLS) STANDARD PARTS............................................................ 472 FIGURE 9-2. MODELS 80HX/80HX+6 (STANDARD CONTROLS) VARIABLE PARTS .............................................................. 474 SECTION 10 - SPECIAL OPTIONS ................................................................................................................................................. 475 FIGURE 10-1. SPECIAL OPTIONS .............................................................................................................................................. 476 FIGURE 10-2. JAPANESE SPEC COMPONENTS ...................................................................................................................... 482 PART NUMBER INDEX ................................................................................................................................................................... 485

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SECTION 1 - FRAME

SECTION 1 - FRAME

3120272

80H/80HX/86HX/80HX+6

9

SECTION 1 - FRAME FIGURE 1-1. FRAME, STEERING AND AXLE INSTALLATIONS - 80HX 2WD FIXED AXLE MACHINES

10

80H/80HX/86HX/80HX+6

3120272

SECTION 1 - FRAME FIGURE 1-1. FRAME, STEERING AND AXLE INSTALLATIONS - 80HX 2WD FIXED AXLE MACHINES ITEM

1

PART NUMBER 2360182 2360188 2360256

QTY Ref Ref Ref Ref

2360543

Ref

2360335 2360341

Ref Ref Ref Ref Ref Ref Ref 1

0236838 0251846 0253170 0253169 1681564

2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 23 23 23 23 23 24 25 26

4842183 3420620 3421818 0440161 3960343 3300007 0630078 2780109 1120304 0721003 4761000 4740283 3322403 3451012 0440171 0440170 3312602 4740111 2160002 3300175 0560605 3323002

27 28

4712600

3120272

4130156 4130235 4130245 0440172 0960523 0642630 3420158 3421330

1 1 2 4 2 20 20 2 2 6 6 2 4 2 4 4 2 3 5 1 2 2 Ref 1 1 1 2 2 2 1 1 1 Ref

DESCRIPTION FRAME WELDMENT OPTIONS: Machines with Racine Valves Prior to May 1986 Machines with Racine Valves May 1986 to Present Standard Capacity 2WS Machines with Vickers Valves and without 4in T/T Bearing Spacer Standard Capacity 2WS Machines with Vickers Valves and with 4in T/T Bearing Spacer (Used After S/N 52839 Only) 750 Lb. Capacity 2WS Machines with Vickers Valves Standard Capacity 4WS Machines with Vickers Valves STEERING INSTALLATION ANSI Spec 2WD/2WS CSA Spec 2WD/2WS ANSI Spec 2WD/4WS (Front Axle Only) ANSI Spec 2WD/4WS (Front Axle Only) Steer Cylinder Assembly (See CYLINDER SECTION for Breakdown) (Note: For Machines with Tow Package FRAME SECTION Tow Package Installation) Tie-Rod Assembly Pin, Quick Release Kingpin Bearing, Thrust Seal, Hub Nut, Wheel Stud, Wheel Hub Assembly (Includes Item 7) Cap, Hub Bolt #10-24NC x 3/8in Lockwasher #10 Washer, Hardened Nut, Slotted 1 1/2in-12NF Pin, Cotter 5/16in x 3in Cone, Bearing Cup, Bearing Nut, Jam 1in-8NC Washer, Thrust Fitting, Grease Locknut Block Nut, Jam 1 1/4in-12NF Spindle (Left Side) Options: Spindle ANSI Spec (Prior to June 1990) Spindle ANSI Spec (June 1990 to Present) Spindle CSA Spec Bushing, Bronze (Prior to October 1991) Bushing, Bronze (October 1991 to Present) Bolt 1in-8NC x 3 3/4in Hairpin Pin, Clevis (For Machines with Tow Package See FRAME SECTION Tow Package Installation) Flatwasher 1in Spindle (Right Side) Options:

80H/80HX/86HX/80HX+6

REV

G A

11

SECTION 1 - FRAME ITEM 28 28 28 28 28 30 31

101 102 103 104 105 106 107 108 109 110 111 111 112 113 114 115 116 117 117 117 118 119 120 121 122 123 125 125 125 126 127 128 129 129 129 130 131 132 133 135 136

12

PART NUMBER 4130155 4130234 4130244 0440172 0960523 0100011 3450810 0236804 0238089 4842214 4842186 3972218 3312202 0361195 4070576 4070577 0642008 4712000 3421275 3300151 4300032 4761400 4842191 3760106 1260017 3421565 4842190 4842642 4070574 4070575 0560654 3530381 3530380 0641404

1681565 1681581 3760140 3421203 3421204 4842284 4842644 0560673 0560675 3311505 0560674 0641609 4751600

QTY 1 1 1 2 2 AR 2 Ref Ref Ref 1 1 16 16 2 2 2 8 8 4 4 4 20 4 4 3 ft/.9m 4 Ref 1 1 2 2 2 1 2 20 Ref 2 2 8 2 2 Ref 1 1 8 2 12 2 8 8

DESCRIPTION Spindle ANSI Spec (Prior to June 1990) Spindle ANSI Spec (June 1990 to Present) Spindle CSA Spec Bushing, Bronze (Prior to October 1991) Bushing, Bronze (October 1991 to Present) Loctite #242 (Not Shown) Pin, Cotter 1/4in x 2 1/2in AXLE INSTALLATIONS Machines with Racine Valves Machines with Vickers Valves Axle Weldment (Right Side - Inner) Axle Weldment (Left Side - Outer) Setscrew 3/4in-10NC x 2 1/4in Nut, Jam 3/4in-10NC Bar Shim 1/32in Shim 1/16in Bolt 5/8in-11NC x 1in Flatwasher 5/8in Pin, Axle Lock Nut, Acorn Stud (Weldment on Part) Lockwasher 1/4in Bushing, Weldment D-Ring Chain #3 Snap-Pin Axle Weldment (Right Side - Inner) Options: Axle Weldment (Right Side - Inner) (Prior to October 1990) Axle Weldment (Right Side - Inner) (October 1990 to Present) Shim 1/16in Shim 1/32in Block Plate, Cover Plate, Cover Bolt 1/4in-20NC x 1/2in Axle Extension Cylinder Assembly Options (See CYLINDER SECTION For Breakdown): Axle Extension Cylinder Assembly (Prior to October 1985) Axle Extension Cylinder Assembly (October 1985 to Present) Ring, Retaining Pin Pin Axle Weldment (Left Side - Outer) Options: Axle Weldment (Left Side - Outer) (Prior to October 1990) Axle Weldment (Left Side - Outer) (October 1990 to Present) Block, Axle Shim Block, Axle Shim - Inner Axles Locknut 5/16in-18NC Block, Axle Shim - Outer Axles Bolt 3/8in-16NC x 1 1/8in Flatwasher 3/8in

80H/80HX/86HX/80HX+6

REV

F 8

3120272

SECTION 1 - FRAME ITEM 137 138 138 138 139 140 141 142 143

3120272

PART NUMBER 0100011 3340527 3340251 3531715 4070674 4751400 4070670 4070672

QTY AR Ref 4 4 2 AR 4 AR AR

DESCRIPTION LOCTITE #242 Wear Pad Options: Wear Pad (Prior to October 1990) Wear Pad (October 1990 to Present) Plate, Cover (Vickers Machines Only) Shim 1/16in Flatwasher 1/4in Shim 1/8in Shim 1/32in

80H/80HX/86HX/80HX+6

REV

13

SECTION 1 - FRAME FIGURE 1-2. FRAME, STEERING AND AXLE INSTALLATIONS - 80HX 4WD FIXED AXLE MACHINES

14

80H/80HX/86HX/80HX+6

3120272

SECTION 1 - FRAME FIGURE 1-2. FRAME, STEERING AND AXLE INSTALLATIONS - 80HX 4WD FIXED AXLE MACHINES ITEM

PART NUMBER 2360302 2360341

1 2 3 4 5 6 6 6 7 8 8 8 9 10 10 10 11 12 13 14 15 16 17 18 19 20 21 22 23

101 101A 101B 102 102A 102B 103 104 105

3120272

0250202 0252178 0251847 0255582 4130153 4130154 1682268 3421330 2160002 0560714 0560605 4712600 4843415 3420620 1260017 3420158 3421713 3421906 4740082 0642634 0440091 3300175 3323002 0560605 2160001 0630449 4761600 4751600 4920096 3312602 0100011 0250163 0252176 4843389 0961417 0961416 4843390 0961416 0961417 0560673 1260017 3760106

QTY Ref Ref Ref Ref Ref Ref Ref Ref 1 1 1 1 3 Ref 1 1 1 1 1 6 in/.9m 1 Ref 4 4 AR 1 3 2 2 1 4 8 8 8 AR 1 AR Ref Ref Ref 1 1 1 1 1 1 8 3 ft/.9m 8

DESCRIPTION FRAME WELDMENT OPTIONS: Machines with Vickers Valves Prior to August 1991 Machines with Vickers Valves August 1991 to Present STEERING INSTALLATION ANSI Spec 4WD/2WS ANSI Spec 4WD/4WS (Front Axle Only) CSA 4WD/2WS CSA 4WD/4WS Spindle (Right Side) Spindle (Left Side) Steer Cylinder Assembly (See CYLINDER SECTION For Breakdown) Pin, Clevis Fitting, Grease Tie-Rod Block (Left Side) Options: Tie-Rod Block (Left Side) (Prior to May 1991) Tie-Rod Block (Left Side) (May 1991 to Present) Flatwasher 1in Tie-Rod Weldment Pin, Quick Release Chain, Tenso #3 Hairpin Kingpin Options: Kingpin ANSI Spec Kingpin CSA Spec Washer, Thrust Bolt 1in-8NC x 4 1/4in Washer, Thrust Locknut 1in-14NF Nut, Jam 1 1/4in-12NF Block, Tie-Rod (Right Side) Fitting, Grease 90 Bolt 3/8in-16NC x 1in (Special) Lockwasher 3/8in Flatwasher 3/8in Wire, Safety (4 Lengths of 16in/35cm) Nut, Jam 1in-8NC Loctite #242 (Not Shown) AXLE INSTALLATION Axle Installation (Prior to October 1991) Axle Installation (October 1991 to Present) Axle Weldment (Left Side) Bushing, Bronze (Bottom) Bushing, Bronze (Top) Axle Weldment (Right Side) Bushing, Bronze (Top) Bushing, Bronze (Bottom) Block, Axle Shim Chain #3 D-Ring

80H/80HX/86HX/80HX+6

REV

F B D -

D D

15

SECTION 1 - FRAME

16

ITEM 106 107 108 109 110 111

PART NUMBER 3421565 3760140 3421710 4842191 0560675 1682260

QTY 4 8 2 4 2 2

112 113 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 127 127 128 129 130 131 132 133 133 133 134 134 134 135 136 137 138 139 140

0560674 3300151 4300032 4761400 4070574 4070575 0560654 3311505 3972218 3312202 3421204 0642008 4712000 0641609 4751600 0100011

2 4 4 20 2 2 4 12 16 16 2 8 8 4 4 AR Ref 4 4 2 20 2 2 2 Ref 1 1 Ref 1 1 AR 4 4 4 AR AR

3340527 3340251 3421709 0641404 3530380 3421275 3531715 4843349 4843972 4843350 4843971 4070674 0641615 4711600 4751400 4070670 4070672

DESCRIPTION Snap-Pin Ring, Retaining Pin, Axle Lock Bushing, Weldment Block, Axle Shim Axle Extension Cylinder Assembly (See CYLINDER SECTION For Breakdown) Block, Axle Shim Nut, Acorn Stud (Weldment on Part) Lockwasher 1/4in Shim 1/16in Shim 1/32in Block Locknut 5/16in-18NC Setscrew 3/4in-10NC x 2 1/4in Nut, Jam 3/4in-10NC Pin Bolt 5/8in-11NC x 1in Flatwasher 5/8in (Narrow) Bolt 3/8in-16NC x 1 1/8in Flatwasher 3/8in LOCTITE #242 Wear Pad Options: Wear Pad (Prior to October 1990) Wear Pad (October 1990 to Present) Pin Bolt 1/4in-20NC x 1/2in Plate, Cover Pin, Axle Lock Plate, Cover Axle Weldment (Right Side) Options: Axle Weldment (Right Side) (Prior to October 1991) Axle Weldment (Right Side) (October 1991 to Present) Axle Weldment (Left Side) Options: Axle Weldment (Left Side) (Prior to October 1991) Axle Weldment (Left Side) (October 1991 to Present) Shim 1/16in Bolt 3/8in-16NC x 1 7/8in Flatwasher 3/8in (Narrow) Flatwasher 1/4in (Narrow) Shim 1/8in Shim 1/32in

80H/80HX/86HX/80HX+6

REV

3120272

SECTION 1 - FRAME FIGURE 1-3. FRAME, STEERING AND AXLE INSTALLATIONS - 80HX 2WD AND 4WD OSCILLATING AXLE MACHINES

18

80H/80HX/86HX/80HX+6

3120272

SECTION 1 - FRAME FIGURE 1-3. FRAME, STEERING AND AXLE INSTALLATIONS - 80HX 2WD AND 4WD OSCILLATING AXLE MACHINES ITEM

PART NUMBER 2360398

4130337 4130334 4130344 4130334 1683389

QTY Ref Ref Ref Ref Ref Ref Ref 1 1 1 1 Ref 1 1 1 1 2

4

1683395

1

5 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 21 21 22 22 22 23 23 23 24 24 24 25 25

4845141 4740451 0641608 4891600 0100019 3323002 4740154 3900223 3422520 3841143 4740446 0961890 0100063 0962035 0962036

1 4 20 20 AR 1 2 2 4 4 4 2 AR 2 2 Ref 4 4 Ref 2 0 Ref 20 0 Ref 2 0 Ref 2

0256107 0255795 0256555 0256554 1 1 1 1 1 2 2 2 2 2 3

3120272

4130338 4130333 4130343 4130333

3422522 3422606 3960343 Not Required 3300007 Not Required 2780109 Not Required 1120304

DESCRIPTION FRAME WELDMENT STEERING INSTALLATION ANSI Spec 2WD ANSI Spec 4WD CSA Spec 2WD CSA Spec4WD Spindle (Left Side) Options: ANSI Spec 2WD ANSI Spec 4WD (Not Shown) CSA Spec 2WD CSA Spec 4WD (Not Shown) Spindle (Right Side) Options: ANSI Spec 2WD ANSI Spec 4WD (Not Shown) CSA Spec 2WD CSA Spec 4WD (Not Shown) Steer Cylinder Assembly (See CYLINDER SECTION For Breakdown) Tie-Rod Cylinder Assembly (See CYLINDER SECTION For Breakdown) End, Tie-Rod Washer, Thrust Bolt 3/8in-16NC x 1in Flatwasher, Hardened 3/8in Loctite #271 (Not Shown) Nut, Jam 1 1/4in-12NF Washer, Thrust Bolt, Shoulder Pin Keeper, Pin Washer, Oilite Thrust Bushing, Gar-Max Loctite #609 (Not Shown) Bushing, Gar-Max Bushing, Gar-Max Kingpin Options: Kingpin ANSI Spec Kingpin CSA Spec Seal, Hub Options: Seal, Hub 2WD Seal, Hub 4WD Lugnut 3/4in-16NC Options: Lugnut 3/4”-16NC, 2WD Lugnut 3/4”-16NC, 4WD Hub Assembly Options: Hub Assembly 2WD Hub Assembly 4WD Cap, Hub Options: Cap, Hub 2WD

80H/80HX/86HX/80HX+6

REV

A 2 2

19

SECTION 1 - FRAME ITEM 25 26 26 26 27 27 27 28 28 28 29 29 29 30 30 30 31 31 31 32 32 32 33 34 35 36 37 38

101 102 103 104 104 104 105 106 106 106 107 108 109 110 111 112 113 114 115 116

20

PART NUMBER Not Required 0641003 Not Required 4761000 Not Required 4740283 Not Required 3300208 Not Required 3451012 Not Required 0440171 Not Required 0440170 Not Required 3539634 4751600 0641814 4751800 3311805 0100019 0255794 0256553 4845048 4845049 1683241

3422509 3422599 0561227 3422510 3422600 3760140 3340251 4070674 0641615 4711600 0100011 3539244 4070923 0642008 4712000

QTY 0 Ref 6 0 Ref 6 0 Ref 2 0 Ref 2 0 Ref 2 0 Ref 4 0 Ref 4 0 1 4 4 4 4 AR Ref Ref Ref 1 1 2 Ref 1 1 4 Ref 2 2 8 4 10 4 12 AR 2 8 8 8

DESCRIPTION Cap, Hub 4WD Bolt #10-24NC x 3/8in Options: Bolt #10-24NC x 3/8in 2WD Bolt #10-24NC x 3/8” 4WD Lockwasher #10 Options: Lockwasher #10 2WD Lockwasher #10 4WD Washer, Hardened Options: Washer, Hardened 2WD Washer, Hardened 4WD Nut, Slotted 1 1/2in-12NF Options: Nut, Slotted 1 1/2in-12NF, 2WD Nut, Slotted 1 1/2in-12NF, 4WD Pin, Cotter 5/16in x 3in Options: Pin, Cotter 5/16in x 3in, 2WD Pin, Cotter 5/16in x 3in, 4WD Cone, Bearing Options: Cone, Bearing 2WD Cone, Bearing 4WD Cup, Bearing Options: Cup, Bearing 2WD Cup, Bearing 4WD Plate, Cylinder Guard Flatwasher 3/8in Bolt 1/2in-13NC x 1 3/4in Flatwasher 1/2in Locknut 1/2in-13NC Loctite #242 (Not Shown) AXLE INSTALLATIONS ANSI Spec CSA Spec Axle Weldment (Left Side) Axle Weldment (Right Side) Axle Extension Cylinder Assembly (See CYLINDER SECTION For Breakdown) Pin, Axle Extension Cylinder (Front) Options: ANSI Spec CSA Spec Block, Pivot Pin, Axle (Front) Options: ANSI Spec CSA Spec Ring, Retaining Pad, Wear Shim 1/16in Bolt 3/8in-16NC x 1 7/8in Flatwasher 3/8in (Narrow) LOCTITE #242 Plate Shim Bolt 5/8in-11NC x 1in Flatwasher 5/8in (Narrow)

80H/80HX/86HX/80HX+6

REV

6 4

3120272

SECTION 1 - FRAME ITEM 117 118 119 120 121 122 123 123 123 124 125 126 127 128 128 128 129 130 131 132 133 136 139 139 139 140 140 140 141 142 143 144 145 145 145 146 146 146 147 148 149 150 151 152 153 154 155 156 157 158

3120272

PART NUMBER 3539240 0641406 4751400 3900219 1120465 3312602 3422512 3422601 0962033 3841287 0642216 4712200 4740356 4740461 3900220 3313002 3539103 0641812 4891800 1683390

3422422 3422602 3422511 3422603 0641610 3841143 4845050 4845051 3422507 3422604 3422508 3422605 0560654 4070574 4070575 3539241 3539579 3311601 4761600 3539580 0641412 3311405 4845052 3900263

QTY 4 32 36 12 12 12 Ref 1 1 2 1 1 1 Ref 2 2 2 2 2 4 4 2 Ref 2 2 Ref 2 2 8 4 1 1 Ref 1 1 Ref 2 2 2 2 4 4 2 4 4 2 4 4 1 4

DESCRIPTION Plate, Cover Bolt 1/4in-20NC x 3/4in Flatwasher 1/4in (Narrow) Setscrew 1in-8NC x 2 1/4in Cap Nut, Jam 1in-8NC Pin, Axle Pivot Options: ANSI Spec CSA Spec Bushing, Gar-Max Pin, Keeper Bolt 3/4in-10NC x 2in Flatwasher 3/4in (Narrow) Washer, Thrust Options: Washer, Thrust (Prior to SN 33913) Washer, Thrust (SN 33913 to Present) Setscrew 1 1/4in-7NC x 5in Nut, Jam 1 1/4in-7NC Plate Bolt 1/2in-13NC x 1 1/2in Washer, Hardened 1/2in Oscillating Axle Cylinder Assembly (See CYLINDER SECTION For Breakdown) Pin (Top) Options: ANSI Spec CSA Spec Pin (Bottom) Options: ANSI Spec CSA Spec Bolt 3/8in-16NC x 1 1/4in Pin, Keeper Inner Axle Weldment (Left Side - Rear) Inner Axle Weldment (Right Side - Rear) Pin, Axle Extension Cylinder (Rear) Options: ANSI Spec CSA Spec Pin, Axle (Rear) Options: ANSI Spec CSA Spec Block, Pivot Shim 1/16in Shim 1/32in Plate, Cover Plate, Hose Support Nut 3/8in-16NC Lockwasher 3/8in Plate, Hose Holddown Bolt 1/4in-20NC x 1 1/2in Locknut 1/4in-20NC Outer Axle Weldment (Front) Setscrew 1/4in-20NC (SN 38698 to Present)

80H/80HX/86HX/80HX+6

REV

21

SECTION 1 - FRAME FIGURE 1-4. REAR, STEERING AND AXLE INSTALLATIONS - 80HX 4WS MACHINES

22

80H/80HX/86HX/80HX+6

3120272

SECTION 1 - FRAME FIGURE 1-4. REAR, STEERING AND AXLE INSTALLATIONS - 80HX 4WS MACHINES ITEM

PART NUMBER

1 2 3

0250202 0252178 0251847 0255582 4130153 4130154 1682268

4 5 6 6 6 7 8 8 8 9 10 10 10 11 12 13 14 15 16 17 18 19 20 21 22 23 101 101 102 102 103 104 105 106 107 108 109 110 111

3120272

3421330 2160002 0560714 0560605 4712600 4843415 3420620 1260017 3420158 3421713 3421906 4740082 0642634 0440091 3300175 3323002 0560605 2160001 0630449 4761600 4751600 4920096 3312602 0100011 0252177 4843389 0961417 4843390 0961416 0560673 1260017 3760106 3421565 3760140 3421710 4842191 0560675 1682260

QTY Ref Ref Ref Ref Ref Ref 1 1 1

DESCRIPTION NOTE: REFER TO FIGURES 1-1, 1-2 & 1-3 FOR FRONT AXLE. STEERING INSTALLATION ANSI Spec - 2WD/4WS ANSI Spec - 4WD/4WS CSA Spec - 2WD/4WS CSA Spec - 4WD/4WS Spindle (Left Side) Spindle (Right Side) Steer Cylinder Assembly (See CYLINDER SECTION For Breakdown) 1 Pin, Clevis 3 Fitting, Grease Ref Tie-Rod Block (Left Side) Options: 1 Tie-Rod Block (Left Side) (Prior to May 1991) 1 Tie-Rod Block (Left Side) (May 1991 to Present) 1 Flatwasher 1in 1 Tie-Rod Weldment 1 Pin, Quick Release 6 in/9cm Chain, Tenso #3 1 Hairpin Ref Kingpin Options: 4 ANSI Spec 4 CSA Spec 4 Washer, Thrust 1 Bolt 1in-8NC x 4 1/4in 3 Washer, Thrust 2 Locknut 1in-14NF 2 Nut, Jam 1 1/4in-12NF 1 Block, Tie-Rod (Right Side) 4 Fitting, Grease 90 8 Bolt 3/8in-16NC x 1in (Special) 8 Lockwasher 3/8in 8 Flatwasher 3/8in AR Wire, Safety (4 Lengths of 16in/35cm) 1 Nut, Jam 1in-8NC AR Loctite #242 (Not Shown) Ref AXLE INSTALLATION - REAR 1 Axle Weldment (Left Side) 1 Bushing, Bronze 1 Axle Weldment (Right Side) 1 Bushing, Bronze 4 Block, Axle Shim 18 in.

Chain #3 4 D-Ring 2 Snap-Pin 4 Ring, Retaining 2 Pin, Axle Lock 2 Bushing, Weldment 1 Block, Axle Shim 1 Axle Extension Cylinder Assembly (See CYLINDER SECTION For

80H/80HX/86HX/80HX+6

REV

F B D -

D

23

SECTION 1 - FRAME

24

ITEM

PART NUMBER

QTY

112 113 113 115 116 117 118 119 120 121 122 123 126 127 135 136 137 138 139 140

0560674 3300151 4300032 4070574 4070575 0560654 3311505 3972218 3312202 3421709 0642008 4712000 0100011 3340251 4070674 0641615 4711600 4751400 4070670 4070672

1 2 2 2 2 4 6 8 8 2 4 4 AR 2 AR 4 4 4 AR AR

DESCRIPTION Breakdown) Block, Axle Shim Nut, Acorn Stud (Weldment on Part) Shim 1/16in Shim 1/32in Block Locknut 5/16in-18NC Setscrew 3/4in-10NC x 2 1/4in Nut, Jam 3/4in-10NC Pin Bolt 5/8in-11NC x 1in Flatwasher 5/8in (Narrow) LOCTITE #242 Wear Pad Shim 1/16in Bolt 3/8in-16NC x 1 7/8in Flatwasher 3/8in Narrow Flatwasher 1/4in Narrow Shim 1/8in Shim 1/32in

80H/80HX/86HX/80HX+6

REV

3120272

SECTION 1 - FRAME FIGURE 1-5. FRAME, STEERING AND AXLE INSTALLATIONS - 80H MACHINES

26

80H/80HX/86HX/80HX+6

3120272

SECTION 1 - FRAME FIGURE 1-5. FRAME, STEERING AND AXLE INSTALLATIONS - 80H MACHINES ITEM

PART NUMBER 2360189 2360263 2360273

1 2 3 3 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 29 29 29 29A 30 30A 31 32 33 34

3120272

0237314 0238775 0251707 1681562 3840856 3421315 3421876 4740314 3960343 3300007 0630078 2780109 3520048 1120304 0721003 4761000 3322403 3451012 4740283 0440171 0440170 3324203 3312602 2160002 0440091 0642628 0560605 3323002 0641507 4712600 3450606 3431622 4130165 4130199 4130199 0960821 4130166 0960821 0100011 0560714 3300229 3450810

QTY Ref Ref Ref Ref Ref Ref Ref Ref 1 1 Ref 2 2 2 2 20 20 2 2 2 6 6 2 2 2 4 4 2 2 5 3 2 1 1 2 1 1 1 Ref 1 1 1 2 1 2 AR 1 1 2

DESCRIPTION FRAME WELDMENT OPTIONS: 2WD Machines with Racine Valves 2WD Machines with Vickers Valves 4WD Machines with Vickers Valves 2WD STEERING INSTALLATION ANSI Spec 2WD Built Prior to November 1988 ANSI Spec 2WD Built November 1988 to Present CSA Spec 2WD Steer Cylinder Assembly (See CYLINDER SECTION for Breakdown) Tie-Rod Kingpin Options: ANSI Spec CSA Spec Washer, Thrust Seal, Hub Nut, Wheel Stud, Wheel Hub Assembly (Includes Item 7) Plug, Tapered (Prior to November 1986 Only) Cap, Hub Bolt #10-24NC x 3/8in Lockwasher #10 Nut, Slotted 1 1/2in-12NF Pin, Cotter 5/16in x 3in Washer, Hardened Cone, Bearing Cup, Bearing Nut, Slotted 2in-12NF Nut, Jam 1in-8NC Fitting, Grease Washer, Thrust Bolt 1in-8NC x 3 1/2in Block Nut, Jam 1 1/4in-12NF Bolt 5/16in-18NC x 7/8in Flatwasher 1in Pin, Cotter 3/16in x 1 1/2in Pin, Clevis 1in x 2 3/4in Spindle (Right Side) Options: ANSI Spec (Prior to November 1988) ANSI Spec (November 1988 to Present) CSA Spec Bushing, Bronze Spindle (Left Side) Bushing, Bronze Loctite #242 (Not Shown) Block, Tie-Rod (LH Thread) Nut, Jam 1 1/4in-12NF (LH Thread) Pin, Cotter 1/4in x 2 1/2in

80H/80HX/86HX/80HX+6

REV

B C B

27

SECTION 1 - FRAME ITEM 35 36 37 38

PART NUMBER 3532341 4761500 3421524 3300175 0238625 0251712

101 101 101 102 102A 103 103A 104 104 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123

28

1681893 1682489 4130191 0961272 4130192 0961272 3421508 3421874 3421507 3421506 3421505 3840935 0560469 0560470 3531946 3760143 4740342 4740307 3323402 3300247 2160002 0641608 4761600 1380124 4920096 4761500 0641506

QTY 1 1 1 Ref Ref Ref Ref 1 1 1 2 1 2 Ref 4 4 1 2 1 1 1 1 3 2 4 8 1 1 8 8 8 8 64 in.

6 6

DESCRIPTION Plate, Retainer Lockwasher 5/16in Pin Locknut 1in (Prior to November 1988) 4WD STEERING INSTALLATION ANSI Spec CSA Spec Steer Cylinder Assembly (See CYLINDER SECTION for Breakdown) Options: Without Tow Package With Tow Package Spindle (Right Side) Bushing, Bronze Spindle (Left Side) Bushing, Bronze Kingpin Options: ANSI Spec CSA Spec Pin Pin Pin Tie-Rod Block, Tie-Rod (Right Side) Block, Tie-Rod (Left Side) (LH Thread) Plate, Retainer Ring, Retaining Washer, Thrust Washer, Thrust Nut, Jam 1 1/2in-12NF Nut, Jam 1 1/2in-12NF (LH Thread) Fitting, Grease Bolt 3/8in-16NC x 1in Lockwasher 3/8in Clip, Retainer Wire, Safety (4 pcs 16in Length) Lockwasher 5/16in Bolt 5/16in-18NC x 3/4in

80H/80HX/86HX/80HX+6

REV

A 2

3120272

SECTION 1 - FRAME FIGURE 1-6. TIRE AND WHEEL DRIVE INSTALLATIONS

30

80H/80HX/86HX/80HX+6

3120272

SECTION 1 - FRAME FIGURE 1-6. TIRE AND WHEEL DRIVE INSTALLATIONS ITEM

PART NUMBER 0236840

QTY Ref

1

3160104

2

2

0920027

2

3 3 3 4 5 6 7 8

Ref 2780094 2780136 0641844 4761800 0642016 4762000 3300007

2 2 4 4 16 16 20 Ref Ref

0237525

Ref

0238093

Ref

0270220

Ref

0238020

Ref

0238314

Ref

0270222

Ref

0238314

Ref

0239079

Ref

0270223

Ref

0238093

Ref

0270220

Ref

101

Ref

101 101

2780093 2780142

2 2

101

2780093

2

101

2780146

2

101

2780146

2

101

2780142

2

3120272

DESCRIPTION WHEEL DRIVE INSTALLATION - 80HX 2WD RACINE PROP VALVES MACHINES Motor Assembly - Cessna (See DRIVE MOTOR ASSEMBLY CESSNA for Breakdown) Brake Assembly (See BRAKE ASSEMBLY - AUSCO AND MICO for Breakdown) Hub Assembly Options (See DRIVE HUB ASSEMBLIES for Breakdown): Prior to February 1988 February 1988 to Present Bolt 1/2in-13NC x 5 1/2in Lockwasher 1/2in Bolt 5/8in-11NC x 2in Lockwasher 5/8in Lugnut 3/4in-16NF WHEEL DRIVE INSTALLATIONS - ALL 80H WHEEL DRIVE INSTALLATIONS - 80HX 2WD/2WS WITH FIXED FRONT AXLE Wheel Drive Installations 80H 2WD Racine Prop Valves Machines Wheel Drive Installations 80H 2WD/2WS Fixed Front Axle/vickers Prop Valves Machines Built (Prior to SN 51532) Wheel Drive Installations 80H 2WD/2WS Fixed Front Axle/Vickers Prop Valves Machines Built (SN 51532 to Present) Wheel Drive Installations 80H 2WD Vickers Prop Valves Machines Built Prior to October 1989 Wheel Drive Installations 80H 2WD/2WS Vickers Prop Valve Built October 1989 to S/N 51532 Wheel Drive Installations 80H 2WD/2WS Vickers Prop Valve Built (SN 51532 to Present) Wheel Drive Installations 80H 4WD Vickers Prop Valve Machines Built Prior To May 1988 Wheel Drive Installations 80H 4WD Vickers Prop Valve Machines Built May 1988 to S/N 51532 Wheel Drive Installations 80H 4WD Vickers Prop Valve Machines Built (SN 51532 to Present) Wheel Drive Installations 80HX 2WD/2WS Fixed Front Axle/vickers Prop Valves Machines Built (Prior to SN 51532) Wheel Drive Installations 80HX 2WD/2WS Fixed Front Axle/Vickers Prop Valves Machines Built (SN 51532 to Present) Hub Assembly Options (See DRIVE HUB ASSEMBLIES for Breakdown): Hub Assembly 80H 2WD Racine Prop Valves Machines Hub Assembly 80H 2WD/2WS Fixed Front Axle/Vickers Prop Valves Machines Hub Assembly 80H 2WD Vickers Prop Valves Machines Built Prior to October 1989 Hub Assembly 80H 2WD/2WS Vickers Prop Valve Built October 1989 to Present Hub Assembly 80H 4WD Vickers Prop Valve Machines Built Prior To May 1988 Hub Assembly 80H 4WD Vickers Prop Valve Machines Built May 1988 to Present

80H/80HX/86HX/80HX+6

REV

3 2

4 2 4 5 2 3 2

31

SECTION 1 - FRAME ITEM 101

PART NUMBER 2780142

QTY 2

102

2780138

2

103 103

0920027

Ref 2

103

0920072

2

103

0920084

2

103

0920110

2

103

0920119

2

103

0920119

2

104 104 104

3160129

Ref Ref 2

104

1001096405

2

104

3160341

2

104 104

1001096405

Ref 2

105 105 105 105 106 107 107 107 108 109 110 111 112 113 114

32

0641844 4300092 4300097 4761800 3931840 3931852 0100011 3790159 0642016 4762000 3300007 4751800 3311801

Ref 4 4 4 4 Ref 8 8 AR 2 16 16 20 4 4 Ref

0253696

Ref

0270225

Ref

0250287

Ref

DESCRIPTION Hub Assembly 80HX 2WD/2WS Fixed Front Axle/Vickers Prop Valves Machines Reducer Assembly (See GEAR REDUCER ASSEMBLY for Breakdown) Brake Assembly Options: Brake Assembly (Prior to October 1987) (See BRAKE ASSEMBLY - AUSCO AND MICO for Breakdown) Brake Assembly (October 1987 to January 1992) (See BRAKE ASSEMBLY - AUSCO for Breakdown) Brake Assembly (January 1992 to S/N 33476) (See BRAKE ASSEMBLY - MICO for Breakdown) Brake Assembly (See BRAKE ASSEMBLY - MICO for Breakdown) (SN 33476 through 51532) Brake Assembly Built (Was p/n 0920117) (See BRAKE ASSEMBLY - MICO for Breakdown) (SN 51532 through 57512) Brake Assembly Built (See BRAKE ASSEMBLY - MICO for Breakdown) (SN 57512 to Present) Motor Assembly Options: Vickers Vickers 2WD Racine Prop Valves Machines (See DRIVE MOTOR ASSEMBLY - CESSNA for Breakdown) Vickers 2WD Vickers Prop Valves Machines (See DRIVE MOTOR ASSEMBLY - VICKERS for Breakdown) (was p/n 3160132) Vickers 4WD Vickers Prop Valves Machines (See DRIVE MOTOR ASSEMBLY - CESSNA for Breakdown) (was p/n 3160130) Sauer-Danfoss Sauer-Danfoss 2WD Vickers Prop Valves Machines (See DRIVE MOTOR ASSEMBLY - SAUER-DANFOSS for Breakdown) Hardware Options: Bolt 1/2in-13NC x 5 1/2in Stud 1/2in-13NC x 5 1/2in Stud 1/2in-13NC x 5 1/8in Lockwasher 1/2in Bolt, Socket Head Options: 1/2in-13NC x 2 1/2in 1/2in-13NC x 3 1/4in LOCTITE #242 O-Ring Bolt 5/8in-11NC x 2in Lockwasher 5/8in Lugnut 3/4in-16NF Flatwasher 1/2in (Required When Item 105 is a Stud) Nut 1/2in-13NC (Required When Item 105 is a Stud) WHEEL DRIVE INSTALLATION - 80HX 2WD/4WS, 4WD/2WS AND 4WD/4WS FIXED FRONT AXLE/ VICKERS PROP VALVE MACHINES Wheel Drive Installation 80HX 2WD/4WS Fixed Axle/Vickers Prop Valve Machines Built (Prior to SN 51532) Wheel Drive Installation 80HX 2WD/4WS Fixed Axle/Vickers Prop Valve Machines Built (SN 51532 to Present) Wheel Drive Installation 80HX 4WD/2WS & 4WD/4WS Fixed Axle/Vickers Prop Valve Machines Built (Prior to SN 51532)

80H/80HX/86HX/80HX+6

REV

2 2 7

3120272

SECTION 1 - FRAME ITEM

PART NUMBER 0270224

QTY Ref

201 201

2780187

Ref 2

201

2780144

4

201

2780114

4

202 202 202 203 203 203 204 205 206 206 206

3300007

0920084

AR Ref Ref AR Ref Ref AR AR Ref Ref 2

206

0920110

2

206

0920119

2

206

0920119

2

206 206

0920072

Ref 4

206

0920081

4

206

0920084

4

206

0920110

4

206

0920119

4

206

0920119

4

207 207 207 208

4300092 4300097 4761800

Ref AR AR AR

3120272

3790159

0642016 4762000

DESCRIPTION Wheel Drive Installation 80HX 4WD/2WS & 4WD/4WS Fixed Axle/Vickers Prop Valve Machines (SN 51532 to Present) Hub Assembly (See DRIVE HUB ASSEMBLIES for Breakdown) Hub Assembly 80HX 2WD/4WS Fixed Front Axle/Vickers Prop Valves Machines Hub Assembly 80HX 4WD/2WS & 4WD/4WS Fixed Front Axle/Vickers Prop Valves Machines Built Prior to June 1995 Hub Assembly 80HX 4WD/2WS & 4WD/4WS Fixed Front Axle/Vickers Prop Valves Machines Built June 1995 to Present Lugnut 3/4in-16NF 2WD Machines 4WD Machines O-Ring 2WD Machines 4WD Machines Bolt 5/8in-11NC x 2in Lockwasher 5/8in Brake Assembly Options: 2WD Machines: Brake Assembly 80HX 2WD/4WS Fixed Front Axle/Vickers Prop Valves Machines Built (See BRAKE ASSEMBLY - MICO for Breakdown) (Prior to SN 33476) Brake Assembly 80HX 2WD/4WS Fixed Front Axle/Vickers Prop Valves Machines Built (See BRAKE ASSEMBLY - MICO for Breakdown) (SN 33476 through 51532) Brake Assembly 80HX 2WD/4WS Fixed Front Axle/Vickers Prop Valves Machines Built (Was p/n 0920117) (See BRAKE ASSEMBLY - MICO for Breakdown) (SN 51532 through 57512) Brake Assembly 80HX 2WD/4WS Fixed Front Axle/Vickers Prop Valves Machines Built (See BRAKE ASSEMBLY - MICO for Breakdown) (SN 57512 to Present) 4WD MACHINES: Brake Assembly 80HX 4WD/2WS & 4WD/4WS Fixed Front Axle/Vickers Prop Valves Machines Built Prior to February 1991 (See BRAKE ASSEMBLY - AUSCO for Breakdown) Brake Assembly 80HX 4WD/2WS & 4WD/4WS Fixed Front Axle/Vickers Prop Valves Machines Built February 1991 to July 1991 (See BRAKE ASSEMBLY - MICO for Breakdown) Brake Assembly 80HX 4WD/2WS & 4WD/4WS Fixed Front Axle/Vickers Prop Valves Machines Built July 1991 to S/N 33476 (See BRAKE ASSEMBLY - MICO for Breakdown) Brake Assembly 80HX 4WD/2WS & 4WD/4WS Fixed Front Axle/Vickers Prop Valves Machines Built (See BRAKE ASSEMBLY - MICO for Breakdown) (SN 33476 through 51532) Brake Assembly 80HX 4WD/2WS & 4WD/4WS Fixed Front Axle/Vickers Prop Valves Machines Built (Was p/n 0920117) (See BRAKE ASSEMBLY - MICO for Breakdown) (SN 51532 through 57512) Brake Assembly 80HX 4WD/2WS & 4WD/4WS Fixed Front Axle/Vickers Prop Valves Machines Built (See BRAKE ASSEMBLY - MICO for Breakdown) (SN 57512 to Present) Stud Options: Stud 1/2in-13NC x 5 1/2 (Prior to SN 51532) Stud 1/2in-13NC x 5 1/8 (SN 51532 to Present) Lockwasher 1/2in

80H/80HX/86HX/80HX+6

REV 2

33

SECTION 1 - FRAME ITEM 209 210 211

PART NUMBER 4751800 3311801

QTY AR AR Ref

211

3160342

2

211

3160343

2

211

3160129

4

211

3160342

4

Ref 0256298

Ref

0270226

Ref

0255983

Ref

0270227

Ref

301

Ref

301

2780142

2

301

2780114

4

302 302

0920084

AR

302

0920110

AR

302

0920119

AR

302

0920119

AR

303

3160204

AR

304 304 304 305 306 307 308 309 310 311 311 311

34

Ref

4300092 4300097 4751800 3311801 0100011 0642016 4712000 0100019 3300007

Ref AR AR AR AR AR AR AR AR AR Ref Ref

DESCRIPTION Flatwasher 1/2in Nut 1/2in-13NC Motor Assembly - Cessna Options (See DRIVE MOTOR ASSEMBLY - CESSNA for Breakdown): Motor Assembly - Cessna 80HX 2WD/4WS Fixed Front Axle/Vickers Prop Valves Machines Built Prior to February 1995 (was p/n 3160179) Motor Assembly - Cessna 80HX 2WD/4WS Fixed Front Axle/Vickers Prop Valves Machines Built February 1995 to Present (was p/n 3160189) Motor Assembly - Cessna 80HX 4WD/2WS & 4WD/4WS Fixed Front Axle/Vickers Machines Prop Valves Built Prior to September 1991 Motor Assembly - Cessna 80HX 4WD/2WS & 4WD/4WS Fixed Front Axle/Vickers Prop Valves Machines Built September 1991 to Present (was p/n 3160179) WHEEL DRIVE INSTALLATION - 80HX 2WD OSCILLATING FRONT AXLE/VICKERS PROP VALVE MACHINES Wheel Drive Installation 80HX 2WD Oscillating Front Axle/Vickers Prop Valve Machine Built (Prior to SN 51532) Wheel Drive Installation 80HX 2WD Oscillating Front Axle/Vickers Prop Valve Machine Built (SN 51532 to Present) Wheel Drive Installation 80HX 4WD Oscillating Front Axle/Vickers Prop Valve Machine Built (Prior to SN 51532) Wheel Drive Installation 80HX 4WD Oscillating Front Axle/Vickers Prop Valve Machine Built (SN 51532 to Present) Hub Assembly Options (See DRIVE HUB ASSEMBLIES for Breakdown): Hub Assembly 80HX 2WD Oscillating Front Axle/Vickers Prop Valve Machine Hub Assembly 80HX 4WD Oscillating Front Axle/Vickers Prop Valve Machine Brake Assembly Options (Qty 2 Required for 2WD/Qty 4 Required for 4WD): Brake Assembly (See BRAKE ASSEMBLY - MICO for Breakdown) (Prior to SN 33476) Brake Assembly (See BRAKE ASSEMBLY - MICO for Breakdown) (SN 33476 through 51532) Brake Assembly (Was p/n 0920117) (See BRAKE ASSEMBLY - MICO for Breakdown) (SN 51532 through 57512) Brake Assembly (See BRAKE ASSEMBLY - MICO for Breakdown) (SN 57512 to Present) Motor Assembly (Qty 2 Required for 2WD/Qty 4 Required for 4WD) (See DRIVE MOTOR ASSEMBLY - REXROTH for Breakdown) Stud Options: Stud 1/2in-13NC x 5 1/2 (Prior to SN 51532) Stud 1/2in-13NC x 5 1/8 (SN 51532 to Present) Flatwasher 1/2in Nut 1/2in-13NC Loctite #242 (Not Shown) Bolt 5/8in-11NC x 2in Flatwasher 5/8in (Narrow) Loctite #271 (Not Shown) Lugnut 3/4in-16NF 2WD Machines 4WD Machines

80H/80HX/86HX/80HX+6

REV

2 2 2 2

3120272

SECTION 1 - FRAME ITEM 312

PART NUMBER

QTY Ref

312 312 313 314 400A

2780138 Not Required 3931852 3790159

2 0 AR AR Ref

400A

0251666

Ref

400A

0253932

Ref

400A 400A

0257045 0257046

Ref Ref Ref

Ref

400A

0234329

AR

400A

0253931

AR

400A

0259455

2

400A

0259443

2

400A 400A 400B 400B 400B

4520178 4520126

0236523

4 4 Ref Ref Ref

400B

0236524

Ref

400B

0251666

Ref

400B

0253932

Ref

400B

0257045

Ref

400B 400B 400B 400B 400B

0257046 0251515 0251514 0251361

Ref Ref Ref Ref Ref

400B

0252751

Ref

400B

0271618

Ref

400B

0253572

Ref

3120272

DESCRIPTION Reducer Assembly (SeeGEAR REDUCER ASSEMBLY for Breakdown) 2WD Machines 4WD Machines Bolt, Socket Head 1/2in-13NC x 3 1/4in O-Ring 80H TIRE AND WHEEL INSTALLATIONS2WD AND 4WD MACHINES Tire and Wheel Installation - 15 x 22.5 Foam-Filled (Goodyear Super Single) (Prior to February 1993) Tire and Wheel Installation - 385/65R 22.5 Foam-Filled (Goodyear Super Single) (February 1993 to Present) Tire and Wheel Installation - 38 x 12 x 20 Solid Non-Marking Tire and Wheel Installation - 38 x 12 x 20 Solid Note: Assemblies may require ballast/foam filling to manufacture's specifications prior to installing on a machine.

Refer to Operation and Safety or Service and Maintenance Manuals.

Purchase individual tire and/or rim only if able to foam fill tire and wheel assembly, otherwise, purchase complete assembly.

Tire and Wheel Assembly - 15 x 22.5 Foam-Filled Goodyear Super Single (Prior to February 1993) Tire and Wheel Assembly - 385/65R 22.5 Foam-Filled Goodyear Super Single (February 1993 to S/N 44997) Tire and Wheel Assembly - 385/65R 22.5 Foam-Filled OTR Outrigger (Left Side) (SN 44997 to Present) Tire and Wheel Assembly - 385/65R 22.5 Foam-Filled OTR Outrigger (Right Side) (SN 44997 to Present) Tire and Wheel Assembly - 38 x 12 x 20 Solid Non-Marking Tire and Wheel Assembly - 38 x 12 x 20 Solid 80HX TIRE AND WHEEL INSTALLATIONS 2WD Machines: Tire and Wheel Installation - 15 x 19.5 Pneumatic (Firestone Transport) Tire and Wheel Installation - 15 x 19.5 Foam-Filled (Firestone Transport) Tire and Wheel Installation - 15 x 22.5 Foam-Filled (Goodyear Super Single) (750 Lb. Cap. Machines) (Prior to February 1993) Tire and Wheel Installation - 385/65R 22.5 Foam-Filled (Goodyear Super Single) (750 Lb. Cap. Machines) (February 1993 to Present) Tire and Wheel Installation - 38 x 12-20 Non-Marking (Monarch) Tire and Wheel Installation - Solid 4WD MACHINES: Tire and Wheel Installation - 15 x 19.5 Pneumatic (Standard) Tire and Wheel Installation - 15 x 19.5 Foam-Filled (Standard) Tire and Wheel Installation - 15 x 19.5 Pneumatic (Lug NHS) (Prior to November 1992) Tire and Wheel Installation - 15 x 19.5 Pneumatic (Lug NHS) (November 1992 to S/N 64484) Tire and Wheel Installation - 15 x 19.5 Pneumatic (Lug NHS) (SN 64484 to Present) Tire and Wheel Installation - 15 x 19.5 Foam-Filled (Lug NHS) (Prior to SN 64484)

80H/80HX/86HX/80HX+6

REV

3 A A

B B -

2

A A -

35

SECTION 1 - FRAME

36

ITEM 400B

PART NUMBER 0271619

QTY Ref

400B

0257045

Ref

400B

0257046

Ref Ref

400B

0234666

2

400B

0234744

2

400B

0234667

AR

400B

0234746

AR

400B

0234668

AR

400B

0234745

AR

400B

0251359

2

400B

0271615

2

400B 400B

0271615 0271616

2 2

400B 400B

0271616 0251360

2 2

400B

0271614

2

400B 400B

0271614 0271617

2 2

400B 400B

0271617 0234329

2 AR

400B

0253931

AR

400B

0259455

2

400B

0259443

2

400B 400B 401 401 401 401

4520178 4520126 4520009 4520007 4520130 4520142

AR AR 1 1 1 1

DESCRIPTION Tire and Wheel Installation - 15 x 19.5 Foam-Filled (Lug NHS) (SN 64484 to Present) Tire and Wheel Installation - 38 x 12-20 Non-Marking (Monarch) Tire and Wheel Installation - Solid (Note: Foam-Filled and Non-Marking Tire and Wheel Assemblies Sold as Assembly Only) Tire and Wheel Assembly - 15 x 19.5 Pneumatic Firestone Transport (2WD Front Only) Tire and Wheel Assembly - 15 x 19.5 Foam-Filled Firestone Transport (2WD Front Only) Tire and Wheel Assembly - 15 x 19.5 Pneumatic Firestone All Traction Duplex or General Jumbo (Right Side Drive Wheel) Tire and Wheel Assembly - 15 x 19.5 Foam-Filled Firestone All Traction Duplex or General Jumbo (Right Side Drive Wheel) Tire and Wheel Assembly - 15 x 19.5 Pneumatic Firestone All Traction Duplex or General Jumbo (Left Side Drive Wheel) Tire and Wheel Assembly - 15 x 19.5 Foam-Filled Firestone All Traction Duplex or General Jumbo (Left Side Drive Wheel) Tire and Wheel Assembly - 15 x 19.5 Pneumatic 12 Ply Goodyear Loader Lug (Right Side Drive Wheel) Tire and Wheel Assembly - 15 x 19.5 Pneumatic 14 Ply Goodyear Loader Lug (Right Side Drive Wheel) Options) (Was P/N 0252752) (Prior to SN 64484) Tire and Wheel Assembly (SN 64484 to Present) Tire and Wheel Assembly - 15 x 19.5 Foam-Filled 14 Ply Galaxy Loader Lug (Right Side Drive Wheel) Options) (Was P/N 0253570) (Prior to SN 64484) Tire and Wheel Assembly (SN 64484 to Present) Tire and Wheel Assembly - 15 x 19.5 Pneumatic12 Ply Goodyear Loader Lug (Left Side Drive Wheel) Tire and Wheel Assembly - 15 x 19.5 Pneumatic 14 Ply Galaxy Loader Lug (Left Side Drive Wheel) Options) (Was P/N 0252753) (Prior to SN 64484) Tire and Wheel Assembly (SN 64484 to Present) Tire and Wheel Assembly - 15 x 19.5 Foam-Filled 14 Ply Galaxy Loader Lug (Left Side Drive Wheel) Options) (Was P/N 0253571) (Prior to SN 64484) Tire and Wheel Assembly (SN 64484 to Present) Tire and Wheel Assembly - 15 x 22.5 Foam-Filled Goodyear Super Single (750 LB. Capacity Machines) (Prior to February 1993) Tire and Wheel Assembly - 385/65R 22.5 Foam-Filled Goodyear Super Single (750 LB. Capacity Machines) (February 1993 to S/N 44997) Tire and Wheel Assembly - 385/65R 22.5 Foam-Filled OTR Outrigger (750 LB. Capacity Machines) (Left Side) (SN 44997 to Present) Tire and Wheel Assembly - 385/65R 22.5 Foam-Filled OTR Outrigger (750 LB. Capacity Machines) (Right Side) (SN 44997 to Present) Tire and Wheel Assembly - 30 x 12 x 20 Non-Marking Tire and Wheel Assembly - Solid Tire - Firestone 15 x 19.5 Tire - Firestone All Traction Duplex or General Jumbo 15 x 19.5 Tire - Goodyear 12 Ply Loader Lug 15 x 19.5 (Use 4520142) Tire - Denman 14 Ply Loader Lug 15 x 19.5

80H/80HX/86HX/80HX+6

REV -

3120272

SECTION 1 - FRAME ITEM 401 401 401 401

PART NUMBER 4520060 4520149 4520215 4520258

QTY 1 1 1 1

401 402 402 402 403 404

4520258 4860108 4860148 4860060 4640113 1701643

1 1 1 1 1 1

404

1702701

1

404

1703504

1

404

Not Required

0

3120272

DESCRIPTION Tire - Goodyear Super Single 15 x 22.5 Tire - Goodyear Super Single 385/65R 22.5 Tire - OTR Outrigger 16 Ply 385/65R 22.5 Tire - 15 x 19.5 NHS Options (Was P/N 4520200) (Prior to SN 64484) Tire - 15 x 19.5 (SN 64484 to Present) Rim - 19.5 (Prior to SN 43874) Rim - 19.5 (SN 43874 to Present) Rim - 22.5 Valve, Air Decal - Air Pressure - 70 psi (Not Shown - Located near Item 403) Decal - Air Pressure - 95 psi (Not Shown - Located near Item 403) Decal - Air Pressure - 95 psi (Not Shown - Located near Item 403) Decal - Air Pressure - 65 psi

80H/80HX/86HX/80HX+6

REV

37

SECTION 1 - FRAME FIGURE 1-7. DRIVE MOTOR ASSEMBLY - VICKERS

38

80H/80HX/86HX/80HX+6

3120272

SECTION 1 - FRAME FIGURE 1-7. DRIVE MOTOR ASSEMBLY - VICKERS ITEM

PART NUMBER 1001096405

QTY Ref Ref

Ref

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43

3120272

7006766 7006767 7006768 7006769 7006774 7006776 Kit 7006786 7006787 7006788 7006789 7006721 7006796 7006791 7006792 Kit 7006794 7006795 7006719 7006797 7006798 7006703 Kit 7009300 7009301 Kit Kit Kit 7009305 7009306 7006706 7009307 7009308 7006717 7006716 7006715 7006714 7006713 7006712 7006711 7006710 7006709

1 1 1 1 1 1 1 1 6 6 4 Ref 1 1 2 2 2 1 2 1 1 1 1 1 4 1 1 1 1 1 1 1 2 1 9 1 1 1 3 1 1 1 1

DESCRIPTION DRIVE MOTOR ASSEMBLY - VICKERS Note: Used on 80HX 2WD/2WS Fixed Front Axle/Vickers Prop Valve Machines & 80H All 2WD Vickers Prop Valve Machines and 80H 4WD Machines Built Prior to May 1988.

Note: (was p/n 3160132) Drive Motor Assembly p/n 3160132 is no longer available. As replacement, order Drive Motor Kit p/n 1001096405.

Yoke Pin, Roll Spherical Seat Spring, Seat Spring, Yoke Stop, Yoke Gasket Housing Washer Screw Screw Shim (Included with Item 18) Ring, Retaining Shaft Bearing Bearing, Pintle O-Ring Shim Kit (Includes Item 12) Cover Bearing Piston Piston Rod Plug O-Ring Screw Control Block Gasket O-Ring Back-Up Ring Ring, Retaining Valve Block Pin Pin Shaft Piston and Shoes Shoe Plate Spherical Washer Pin, Retainer Pin Cylinder, Block Washer, Spring Spring Washer, Spring

80H/80HX/86HX/80HX+6

REV B

39

SECTION 1 - FRAME ITEM 44 45 46 47

40

PART NUMBER 7009309 7006707 7009310 7006704 2900659

QTY 1 1 1 1

DESCRIPTION Ring, Retaining Bearing Spacer Kit Plate, Wafer Bearing S/A Seal Kit (Includes Items 7, 14, 17, 24, 27, 28 & 29)

80H/80HX/86HX/80HX+6

REV

3120272

SECTION 1 - FRAME FIGURE 1-8. DRIVE MOTOR ASSEMBLY - SAUER-DANFOSS

42

80H/80HX/86HX/80HX+6

3120272

SECTION 1 - FRAME FIGURE 1-8. DRIVE MOTOR ASSEMBLY - SAUER-DANFOSS ITEM

PART NUMBER 1001096405 1001096406

QTY Ref Ref Ref

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 51

7022302 7007446 7007438 70000794

2 1 2 1 Ref 1 1 1

3120272

Item 51 7027740 7024862 7027740 70000856 7021275 7024865 70000857 7022311 7024867 7024868 7022314 7023910 7007439 70000795 7022368 7021249 7022321 7022322 7007420 7021256 7007419 7007418 Not Available 7007420 7021256 7022321 7022322 7022324 7022325 7024871 7007437 7022326 7007459 7022371 7022328

1 3 9 1 1 1 1 1 1 1 1 5 1 1 1 1 1 2 2 1 Ref 2 2 1 1 1 1 1 1 1 1 1 1

DESCRIPTION DRIVE MOTOR KIT - SAUER-DANFOSS Drive Motor Assembly - Sauer-Danfoss Note: Used on 80HX 2WD/2WS Fixed Front Axle/Vickers Prop Valve Machines & 80H All 2WD Vickers Prop Valve Machines and 80H 4WD Machines Built Prior to May 1988.

Bearing Pin Ring, Retaining Swashplate Dowel Locator Gasket Cylinder Block Kit (Includes Items 10-17) Plate, Valve Cylinder Block Guide, Slipper Retainer Pin, Slipper Hold Down Piston Assembly Retainer, Slipper Ring, Retaining Spring Washer Retainer, Spring Shaft Ring, Retaining Cap, End - Axial Screw Bearing, Needle Plug (Includes Item 24) O-Ring Plug (Includes Item 26) O-Ring Plug (Includes Item 28) O-Ring Seat, Spring HOUSING Plug (Items Item 32) O-Ring Plug (Items Item 34) O-Ring O-Ring Ring, Seal Piston, Servo Bearing Spring Seal, Lip Washer, Support Seal Kit (Includes Items 6, 24, 26, 28, 32, 34, 35, 36 & 40)

80H/80HX/86HX/80HX+6

REV 2 A

43

SECTION 1 - FRAME FIGURE 1-9. DRIVE MOTOR ASSEMBLY - CESSNA (TWO SPEED)

44

80H/80HX/86HX/80HX+6

3120272

SECTION 1 - FRAME

3120272

80H/80HX/86HX/80HX+6

45

SECTION 1 - FRAME FIGURE 1-9. DRIVE MOTOR ASSEMBLY - CESSNA (SINGLE SPEED) ITEM

46

PART NUMBER

QTY Ref Ref

1001096405

Ref Ref

1001096405

Ref

3160204

Ref

3160179

Ref

3160342

Ref

3160189

Ref

3160343

Ref

3160204

Ref

3160129 3160179

Ref Ref

3160342

Ref

3160204

Ref

3160129 1001096405

Ref Ref Ref

1001096405

Ref

3160130 3160341 7004938 7004939 Kit

Ref Ref 4 1 1 Ref 4 4 Ref 1

1 2 3 4 4 4 5 5 5 6 7 8

7004941 Not Available 7004942 Kit 4100027

9 10 11

7004944 Kit 7004946

7004933 7020323

1 1 3 2 1 1

DESCRIPTION DRIVE MOTOR ASSEMBLIES - CESSNA (TWO SPEED) Note: Used on 80HX 2WD/4WS Fixed Front Axle/Vickers Prop Valve Machines & 80HX All 4WD Fixed Front Axle/Vickers Prop Valve Machines & 80H Racine Valve Machines & 80H 4WD Vickers Prop Valve Machines Built May 1988 to Present.

DRIVE MOTOR ASSEMBLIES - CESSNA (TWO SPEED) 80HX: 2WD/2WS with Fixed Front Axle (Note: See DRIVE MOTOR ASSEMBLY VICKERS for Breakdown ) (was p/n 3160132) 2WD/2WS with Fixed Front Axle (Note:See DRIVE MOTOR ASSEMBLY SAUER-DANFOSS for Breakdown ) 2WD/2WS with Oscillating Front Axle (Note: See DRIVE MOTOR ASSEMBLY REXROTH for Breakdown) 2WD/4WS with Fixed Front Axle Prior to February 1995 (Original Equipment) 2WD/4WS with Fixed Front Axle Prior to February 1995 (Service Replacement) 2WD/4WS with Fixed Front Axle February 1995 to Present (Original Equipment) 2WD/4WS with Fixed Front Axle February 1995 to Present (Service Replacement) 2WD/4WS with Oscillating Front Axle (Note: See DRIVE MOTOR ASSEMBLY REXROTH for Breakdown) 4WD with Fixed Front Axle Prior to September 1991 4WD with Fixed Front Axle September 1991 to Present (Original Equipment) 4WD with Fixed Front Axle September 1991 to Present (Service Replacement) 4WD with Oscillating Front Axle (Note: See DRIVE MOTOR ASSEMBLY REXROTH for Breakdown) DRIVE MOTOR ASSEMBLIES - CESSNA (TWO SPEED) 80H: 2WD with Racine Prop Valves 2WD with Vickers Prop Valves (Note: See DRIVE MOTOR ASSEMBLY VICKERS for Breakdown) (was p/n 3160132) 2WD with Vickers Prop Valves (Note: See DRIVE MOTOR ASSEMBLY SAUER-DANFOSS for Breakdown) 4WD (Original Equipment) 4WD (Service Replacement) Screw, Cap Socket Head Control Piston Housing Assembly (Includes Item 3) O-Ring Screw, Cap Hex Head Options: All Motors except Motor p/n 3160341/3120342/3160343 Motor p/n 3160341/3120342/3160343 Backplate Assembly (Includes Items 5-15) Options: All Motors except Motor p/n 3160341/3120342/3160343 Motor p/n 3160341/3120342/3160343 Plug Assembly (Includes Item 7) O-Ring Spacer, Piston -.092in (Used on Motor p/n 3160179/3160130 Only) Plug Assembly (Shuttle Spool) (Includes Items 8 & 9) O-Ring (1 Per Plug) Spool, Shuttle

80H/80HX/86HX/80HX+6

REV

A A A A B A B A A A B A

A A A B

3120272

SECTION 1 - FRAME ITEM 12 13 14 15

PART NUMBER Kit 7004918 7004917 4100028

QTY 1 1 1 1

16 17 18 18 18 19 20 21 22

7004937 7004929

4 2 Ref 1

25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 46 46 47 48 49 50 50 50 51 51 51 52 53

3120272

7004948 Not Available Kit Kit Not Available 4100029 Kit 7004916 7004936 7004950 7004951 7004952 7004953 7004954 7004955 7004956 7004957 Not Available 7004928 Kit Kit 7004906 Kit 7004907 7004908 7004912 Kit 7004913 Not Available Kit 7004911 7004914 7004927 Not Available 7004959 Not Available 7004960 7004910 2900449

1 1 1 4 1 1 1 2 1 3 1 9 1 1 1 1 1 1 1 1 2 2 1 1 2 Ref 2 2 2 2 Ref 1 Ref 1 2 1

DESCRIPTION O-Ring Washer, Back-up Bearing, Needle Spacer, Piston -.105in (Used on Motor p/n 3160129/3160130 Only) Ring, Retaining Pin, Connector Control Piston Assembly (Includes Items 19-21) Options: All Motors except Motor p/n 3160341/3120342/3160343 Motor p/n 3160341/3120342/3160343 Ring, Slippery O-Ring Piston, Control Spacer, Piston -.110in (Used on Motor p/n 3160189/3160130 Only) Gasket, Housing Rotating Kit Assembly (Includes Items 27-36) Ring, Retaining Washer, Machined Spring, Compression Pin, Loading Keeper, Pin Piston, Assembly Spider Pivot Washer, Wave Block, Piston Connector, Camplate Ring, Retaining Seal, Shaft Washer Ring, Retaining Race, Thrust Bearing, Thrust Shaft, Drive Ring, Retaining Cover, Trunnion Options: All Motors except Motor p/n 3160341/3120342/3160343 Motor p/n 3160341/3120342/3160343 O-Ring Race, Inner Bearing Camplate Options: All Motors except Motor p/n 3160341/3120342/3160343 Motor p/n 3160341/3120342/3160343 Housing Assembly (Includes Items 52 & 53) Options: All Motors except Motor p/n 3160341/3120342/3160343 Motor p/n 3160341/3120342/3160343 Pin, Roll (1/4in Dia. x 1/2in Long) Bearing Seal Repair Kit (Includes Items 3, 7, 8, 10, 12, 19, 20, 25, 38, 39, 41, 45 & 47) (all Motors except Motor p/n

80H/80HX/86HX/80HX+6

REV

47

SECTION 1 - FRAME ITEM

101 102 103 104 105 106 107 108 109 110 111 113 114 115 116 117 118 119 120 121 122 123 124 125 126

48

PART NUMBER

QTY

7020347

1

3160104

Ref Ref

Kit Kit 7007594 7007593 7007595 7007596 7007597 7007598 7007599 7007814 7007800 7007801 7007802 7007803 7007804 7007805 7007806 7007807 7007808 7007809 7007810 Kit 7007812 7007593 7007813 2900627

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 6 1

DESCRIPTION 3160341/3120342/3160343) Seal Repair Kit (Includes Items 3, 12, 13, 16, 19, 20, 22, 25, 38, 39, 40, 41, 45 & 47) (Motor p/n 3160341/3120342/3160343) DRIVE MOTOR ASSEMBLY - CESSNA (SINGLE SPEED) (Note: Used on 80HX with Racine Proportional Valves Machines Built Prior to May 1987) Ring, Retaining Seal, Shaft Housing Assembly (With Bearing) Bearing Race, Bearing Bearing, Thrust Piston Race Assembly Pivot Spacer Kit, Piston Replacement Block, Piston Key Shaft, Drive Ring, Retaining Spring Pilot Spider Kit, Piston Replacement Plate, Connector Race, Thrust Bearing, Thrust O-Ring Back Plate Assembly (With Bearing) Bearing Bolt, Socket Head Seal Kit (Includes Items 1, 2, & 23)

80H/80HX/86HX/80HX+6

REV

A

3120272

SECTION 1 - FRAME FIGURE 1-10. DRIVE MOTOR ASSEMBLY - REXROTH

50

80H/80HX/86HX/80HX+6

3120272

SECTION 1 - FRAME FIGURE 1-10. DRIVE MOTOR ASSEMBLY - REXROTH ITEM

PART NUMBER 3160204

QTY Ref Ref

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

7012701 Kit 7012702 Not Serviced 7012703 7012704 Kit 7012705 7012706 7012707 7012708 7012709 7012710 Kit 7012711 7012712 Kit 7012713 Kit Not Serviced Kit 7012714 7012715 7012700

1 1 2 1 1 1 1 1 1 4 1 1 1 2 1 1 2 1 1 1 1 1 1 1

2900788 7012716

1 1

3120272

DESCRIPTION DRIVE MOTOR ASSEMBLY - REXROTH Note: Used on 80HX 2WD & 4WD Oscillating Axle/Vickers Prop Valve Machines Shaft Seal, Shaft Bearing, Cradle Housing Rod, Piston Piston, Stroking O-Ring Nut, Adapter Bearing, Roller Bolt, Metric Socket Head M12 x 65mm Block, Port Shim Pin, Dowel M6 x 18mm O-Ring Nut, Cap M10 Screw, Adjusting O-Ring Nut, Jam M10 Rotary Group Assembly Plug Plate, Swash Bearing, Roller V-Ring Control Plate Assembly Only Note: On S/N 29852 to Present #24 is incorporated into housing #4. (Prior to SN 29852) Seal Kit (Includes Items 2, 7, 14, 17 & O-Rings under #24) Rotary Group Kit (Includes Items 19 & 21)

80H/80HX/86HX/80HX+6

REV A

51

SECTION 1 - FRAME FIGURE 1-11. BRAKE ASSEMBLY - AUSCO AND MICO

52

80H/80HX/86HX/80HX+6

3120272

SECTION 1 - FRAME FIGURE 1-11. BRAKE ASSEMBLY - AUSCO AND MICO ITEM

PART NUMBER 0920027

1 2 3 4 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 22 23

Kit Kit 7000713 7000714 7003010 7000759 7000782 7000798 7000716 7000717 7000718 7003006 7000732 7000720 7000721 Kit Kit Kit Kit 7000796 7000727 7000729 7000730 7003007 7000731 2900131

26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44

7007913 7007912 7007924 7007975 Kit Kit 7007920 Kit Kit 7007923 Kit Kit 7007914 7007903 7007908 7007916 7007909 7007902 7007907

3120272

QTY Ref Ref Ref 1 1 1 1 1 1 8 8 1 2 1 6 3 3 1 1 1 1 1 1 1 4 4 4 2 1 Ref 4 4 1 1 1 1 1 1 1 1 1 1 1 1 3 6 3 2 1

DESCRIPTION BRAKE ASSEMBLY - AUSCO AND MICO Note: Used on 80HX 2WD Prior to Prior to October 1987 and 80H 2WD & 4WD Prior to October 1987.

BRAKE ASSEMBLY - AUSCO Ring, Retaining Ring, Retaining Bearing, Ball Housing Retainer, Spring O-Ring Spring, Compression Spring, Compression Shaft Pin, Torque Disc, Primary Spring, Compression Disc, Rotating Disc, Stationary Piston Ring, Back-up O-Ring Ring, Back-up O-Ring Bleeder Plate, Power Lockwasher Bolt Bolt, Flanged Gasket Seal Kit (Includes Items 1, 2, 15, 16, 17, 18 & 23) BRAKE ASSEMBLY - MICO Screw, Cap Lockwasher Plug, Pipe Cover Ring, Square O-Ring Bearing O-Ring Ring, Back-up Piston O-Ring Ring, Back-up Bleeder Screw Shaft Disc Spring Friction Disc Separator Disc (Large Diameter)

80H/80HX/86HX/80HX+6

REV G

53

SECTION 1 - FRAME ITEM 45 46 47 48 49 50 51 52 53

54

PART NUMBER 7007906 7007905 7007915 7007904 Kit 7007976 7007901 Kit Kit 7007933 2900641

QTY 8 8 2 1 1 1 4 2 4 1 1

DESCRIPTION Spring Spring Pin, Dowel Bearing Seal, Oil Housing Pin, Spirol O-Ring O-Ring Mounting Gasket (Not Shown) Seal Kit (Includes Items 30, 31, 32, 33, 34, 36, 37, 49, 52 & 53)

80H/80HX/86HX/80HX+6

REV

3120272

SECTION 1 - FRAME FIGURE 1-12. BRAKE ASSEMBLY - AUSCO

56

80H/80HX/86HX/80HX+6

3120272

SECTION 1 - FRAME FIGURE 1-12. BRAKE ASSEMBLY - AUSCO ITEM

PART NUMBER 0920072

QTY Ref Ref

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

7003047 Kit 7003049 Kit 7003051 7003052 7003070 7000717 7003054 7003006 7003055 7003056 7003057 Kit Kit Kit Kit 7000760 7000796 7003071 7003007 7003059 7000728 Kit 2900662 7003069

1 1 1 1 1 8 1 2 1 6 3 3 1 1 1 1 1 1 1 1 4 1 1 2 1 1

3120272

DESCRIPTION BRAKE ASSEMBLY - AUSCO Note: Used on 80HX 2WD October 1987 to January 1992, 80HX 4WD Prior to February 1991 and 80H 2WD & 4WD October 1987 to January 1992.

Housing Gasket Bearing Seal, Oil Spring, Retainer Spring, Compression Shaft, Splined Pin, Torque Disc, Primary Spring, Separator Disc, Rotating Disc, Stationary Piston Ring, Back-up O-Ring Ring, Back-up O-Ring Bearing Screw, Bleeder Plate, Power Screw Valve, Pressure Plug Gasket Seal Kit (Includes Items 2, 4, 14, 15, 16, 17 & 24) Gasket Kit (Includes Item 24)

80H/80HX/86HX/80HX+6

REV D

57

SECTION 1 - FRAME FIGURE 1-13. BRAKE ASSEMBLY - MICO

58

80H/80HX/86HX/80HX+6

3120272

SECTION 1 - FRAME FIGURE 1-13. BRAKE ASSEMBLY - MICO ITEM

PART NUMBER 0920081

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 25 26

Kit Kit 7007977 7007978 7007979 7007980 7007981 Kit 7007983 Kit 7007985 7007986 7007914 7007987 Kit Kit Kit Kit Kit Kit 7007989 7007924 Kit 7007933 2900767 2900766 2900768

3120272

QTY Ref Ref 1 1 1 1 6 6 1 1 2 1 4 1 1 2 1 1 1 1 2 2 1 1 1 2 1 1 1

DESCRIPTION BRAKE ASSEMBLY - MICO Note: Used on 80HX 4WD February 1991 to July 1991 Only.

Seal, Oil Bearing Ring, Retaining Shaft Spring (Inner) Spring (Outer) Housing Plate, Return Separator Seal, Case Bolt, Washer Head Cover Screw, Bleeder Pin, Dowel Ring, Back-up (Inner) O-Ring (Inner) Ring, Back-up (Outer) O-Ring (Outer) Rotor Stator Piston Plug, Pipe O-Ring Gasket Lining Kit (Includes Items 8, 10, 19, 20, 25 & 26) Seal Kit (Includes Items 1, 10, 15, 16, 17, 18, 25 & 26) Bearing Kit (Includes Items 1, 2, 10, 25 & 26)

80H/80HX/86HX/80HX+6

REV

59

SECTION 1 - FRAME FIGURE 1-14. BRAKE ASSEMBLY - MICO

60

80H/80HX/86HX/80HX+6

3120272

SECTION 1 - FRAME FIGURE 1-14. BRAKE ASSEMBLY - MICO ITEM

PART NUMBER 0920084 0920110 0920117 0920119

1 1 1 1 2 2 2 2 3 3 3 3 3 3 3 4 4 4 4 5 5 5 5 5 5

7011712 7011712 Not Available 7011717 7018606 Not Available 7007979 7007980 7007970 7018602 Kit Kit 7011713 7018605 Not Available

QTY Ref Ref Ref Ref Ref Ref Ref 1 1 Ref 1 1 Ref 6 6 6 3 4 2 Ref 1 1

Kit 7011715 7011714 7007983 Kit

Ref 1 2 4 2 1

5

Kit

AR

6 7 8 9 9 9 9 10 10 10 10 11 11 11 11

Kit Kit Kit

2 2 1 Ref 4 4 3 Ref 1 1

3120272

7007985 7018607 7018614 7007986 7007986 Not Available 7000796 7018609 Not Required

Ref 1 1 0

DESCRIPTION DRIVE BRAKE ASSEMBLY OPTIONS: DRIVE BRAKE ASSEMBLY (Prior to SN 33476) DRIVE BRAKE ASSEMBLY (SN 33476 through 51532) SN 51532 through 57512 (Seal kit is the only part available) (Replace complete unit with p/n 0920119) DRIVE BRAKE ASSEMBLY (SN 57512 to Present) Note: Used on 80HX 2WD, 80HX 4WD & 80H 2WD & 4WD. Shaft Options: Shaft 0920084 Brake (Prior to SN 33476) Shaft 0920110 Brake (SN 33476 through 51532) Shaft 0920119 Brake (SN 57512 to Present) Guide, Spring Options: Guide, Spring 0920084 Brake (Prior to SN 33476) Guide, Spring 0920110 Brake (SN 33476 through 51532) Guide, Spring 0920119 Brake (SN 57512 to Present) Spring Options: Spring 0920084 Brake (Inner) (Prior to SN 33476) Spring 0920084 Brake (Outer) (Prior to SN 33476) Spring 0920110 Brake (Red) (SN 33476 through 51532) Spring 0920110 Brake (Blue) (SN 33476 through 51532) Spring 0920119 Brake (Red) (SN 57512 to Present) Spring 0920119 Brake (Blue) (SN 57512 to Present) Housing Options: Housing 0920084 Brake (Prior to SN 33476) Housing 0920110 Brake (SN 33476 through 51532) Housing 0920119 Brake (SN 57512 to Present) Return Plate and Separator Assembly Options: Return, Plate - 0920084 Brake (Prior to SN 33476) Separator Assy - 0920084 Brake (Prior to SN 33476) Pin Separator Return Plate and Separator - 0920110 Brake (SN 33476 through 51532) Return Plate and Separator - 0920119 Brake (SN 57512 to Present) Rotor Stator Seal, Case Bolt, Washer Head Options: Bolt, Washer Head 0920084 Brake (Prior to SN 33476) Bolt, Washer Head 0920110 Brake (SN 33476 through 51532) Bolt, Washer Head 0920119 Brake (SN 57512 to Present) Cover Options: Cover 0920084 Brake (Prior to SN 33476) Cover 0920110 Brake (SN 33476 through 51532) Cover 0920119 Brake (SN 57512 to Present) Hardware Options: Screw, Bleeder (Prior to SN 33906) Plug, Pipe (SN 33906 through 51532) Not Required (SN 57512 to Present)

80H/80HX/86HX/80HX+6

REV A B B A

61

SECTION 1 - FRAME ITEM 12 12 12 12 13 14 14 14 14 15 16 16 16 16 17 18 19 20 21 21 21 21 22 23 24

PART NUMBER 7007987 7007987 Not Available Kit 7011716 7011716 Kit Kit 7007977 7007977 Kit Kit Kit Kit Kit 7007923 7018603 Not Available 7007933 7007990 7007924

1 Ref 1 1 1 1 Ref 1 1 1 1 1 1 1 Ref 1 1

7018612

2 2 1 Ref Ref 1 1 1 Ref 1 1 1 Ref 1

7018612

Ref 1

2900766 2900768 2900767 2900766 2900768 7018608

62

QTY Ref 2 2

DESCRIPTION Pin, Dowel Options: Pin, Dowel 0920084 Brake (Prior to SN 33476) Pin, Dowel 0920110 Brake (SN 33476 through 51532) Pin, Dowel 0920119 Brake (SN 57512 to Present) Seal, Oil Ring, Retaining Options: Ring, Retaining 0920084 Brake (Prior to SN 33476) Ring, Retaining 0920110 Brake (SN 33476 through 51532) Ring, Retaining 0920119 Brake (SN 57512 to Present) Bearing Ring, Retaining Ring, Retaining 0920084 Brake (Prior to SN 33476) Ring, Retaining 0920110 Brake (SN 33476 through 51532) Ring, Retaining 0920119 Brake (SN 57512 to Present) Ring, Back-up Ring, Back-up O-Ring O-Ring Piston Options: Piston 0920084 Brake (Prior to SN 33476) Piston 0920110 Brake (SN 33476 through 51532) Piston 0920119 Brake (SN 57512 to Present) Gasket O-Ring Plug, Pipe Repair Kits: Repair Kits 0920084 Brake (Prior to SN 33476) Seal Kit (Includes Items 8, 13, 17, 18, 19, 20, 22 & 23) Seal Kit (Includes Items 8, 13, 15, 22 & 23) Lining Kit Options: (Includes Items 5, 6, 7, 8, 22 & 23) Lining Kit 0920110 Brake (SN 33476 through 51532) Seal Kit (Includes Items 8, 13, 17, 18, 19, 20, 22 & 23) Seal Kit (Includes Items 8, 13, 15, 22 & 23) Lining Kit Options: (Includes Items 5, 6, 7, 8, 22 & 23) Lining Kit 0920117 (SN 51532 through 57512) Complete Repair Kit (Includes Items 5, 6, 7, 8, 13, 17, 18, 19, 20, 22 & 23) Complete Repair Kit 0920119 (SN 57512 to Present) Complete Repair Kit (Includes Items 5, 6, 7, 8, 13, 17, 18, 19, 20, 22 & 23)

80H/80HX/86HX/80HX+6

REV

3120272

SECTION 1 - FRAME FIGURE 1-15. GEAR REDUCER ASSEMBLY

64

80H/80HX/86HX/80HX+6

3120272

SECTION 1 - FRAME FIGURE 1-15. GEAR REDUCER ASSEMBLY ITEM

PART NUMBER 2780138

QTY Ref Ref

1 2 3

7007663 7007678 7007673

1 2 1 Ref 1

7007665 Not Available 4 4 4 5 5 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

3120272

7007666 7010498 7007672 7010497 7000285 7000270 7007671 7007668 7007670 7007669 7007667 7007676 7007675 7007677 7007664 7000253 7007674 7007679

Ref 1 1 Ref 1 1 1 1 3 57 3 3 6 1 1 2 1 1 1 3

DESCRIPTION GEAR REDUCER ASSEMBLY Note: Used on 80HX 2WD/2WS with Vickers Prop Valves and All 80H 2WD & 4WD. Hub Bolt Washer, Thrust Carrier Sub-Assembly Options: Carrier Sub-Assembly (Prior to Mid 1989) Carrier Sub-Assembly (Mid 1989 to Present) Carrier Options: Carrier (Prior to Mid 1989) Carrier (Mid 1989 to Present) Shaft (Output) Options: Shaft (Prior to Mid 1989) Shaft (Mid 1989 to Present) Ring, Retaining Washer, Thrust Gear, Planet Roller, Needle Shaft, Planet Pin, Spring Washer, Thrust Gear, Input Washer, Thrust O-Ring Gear, Ring Washer, Thrust Cover Plug, Pipe (Not Shown)

80H/80HX/86HX/80HX+6

REV G

65

SECTION 1 - FRAME FIGURE 1-16. DRIVE HUB ASSEMBLIES

66

80H/80HX/86HX/80HX+6

3120272

SECTION 1 - FRAME FIGURE 1-16. DRIVE HUB ASSEMBLIES ITEM

PART NUMBER 2780094

QTY Ref Ref Ref

2780136

Ref Ref

2780093

Ref Ref Ref

2780142

Ref Ref Ref

2780187

1 1 1 1 1 2 3 4 5 6 7 7 7 8 9 10 11 11

3120272

Ref Ref Ref

2780144

Ref Ref

2780114

Ref Ref

2780146

Ref Ref 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 10 10

7001943 7007662 7007665 7007662 Not Available 7001937 7007644 7007656 7010464 7002021 Kit 7000272 7000273 7000274 7000275 7001941 7002023 7000276 Kit Kit 7001928 7000265 7002022

DESCRIPTION DRIVE HUB ASSEMBLIES Drive Hub Assembly - 42.5:1 Ratio Drive Hub Assembly 80HX 2WD With Racine Prop Valves Built Prior to February 1988 Drive Hub Assembly - 43:1 Ratio Drive Hub Assembly 80HX 2WD With Racine Prop Valves Built February 1988 to Present Drive Hub Assembly - 30.04:1 Ratio Drive Hub Assembly 80H 2WD With Racine Prop Valves Drive Hub Assembly 80H 2WD With Vickers Prop Valves Built Prior to October 1989 Drive Hub Assembly - 24:1 Ratio Drive Hub Assembly 80HX 2WD/2WS With Fixed or Oscillating Front Axle/ Vickers Prop Valves Drive Hub Assembly 80HX 2WD/4WS With Oscillating Front Axle/Vickers Prop Valves Drive Hub Assembly 80H 4WD May 1988 to Present Drive Hub Assembly - 73:1 Ratio Drive Hub Assembly 80HX 2WD/4WS With Fixed Front Axle/ Vickers Prop Valves Drive Hub Assembly - 54:1 Ratio Drive Hub Assembly 80HX 4WD/2WS & 4WD/4WS Built Prior to June 1995 Drive Hub Assembly - 53.58:1 Ratio Drive Hub Assembly 80HX 4WD/2WS & 4WD/4WS Built June 1995 to Present Drive Hub Assembly -30.04:1 Ratio Drive Hub Assembly 80H 4WD With Vickers Prop Valves Hub and Spindle Assembly (2780094 & 2780114 Hubs) Hub and Spindle Assembly (2780136 Hub) Hub and Spindle Assembly (2780142 & 2780146 Hubs) Hub and Spindle Assembly (2780144 Hub) Hub and Spindle Assembly (2780187 & 2780093 Hubs) Spindle (2780094 & 2780114 Hubs) Spindle (2780136 & 2780144 Hubs) Spindle (2780142 & 2780146 Hubs) Spindle (2780187 Hub) Spindle (2780093Hub) Seal Cup, Bearing Cone, Bearing Cup, Bearing Cone, Bearing Hub (2780094 Hub Only) Hub (2780093 Hub Only) Hub (All Others) Spacer Ring, Retaining Plug, Pipe Bolt (All Hubs Except 2780093) Bolt (2780093 Hub)

80H/80HX/86HX/80HX+6

REV A

A

-

-

A

-

-

-

67

SECTION 1 - FRAME ITEM 12 12 12

68

13 14 14

PART NUMBER 7001917 7000277 7010466 7001918 7001933 7007694 7007659 7007680 Not Available 7001900 7001901 7007645

QTY 1 1 1 1 1 1 1 1 1 1 6 6

15 16 16

7001902 7001903 7007646

84 3 3

17 18 18 18

7001904 7001927 7007647 7001905

3 3 3 1

18 18 19 20 20 21 22 22 23 24 25 26 27 28 29 30 31 32 33 34 35 35 35 35 36 36 36 37 37 37

7007660 7010465 7001906 7007648 7007661 7000279 Kit 7000280 7000218 7000219 7000220 Kit Kit Kit Kit 7000243 7000282 7000283 7000284 7000285 7000222 7001938 7007649 7000292 7000293 7000286 7000468 7001940 7001939 7000294

3 3 3 6 6 1 2 1 1 1 4 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION Gear, Internal (2780094, 2780144 & 2780114 Hubs) Gear, Internal (2780142 & 2780093 Hubs) Gear, Internal (2780187 Hub) Carrier Assembly (2780094, 2780144 & 2780114 Hubs) Carrier Assembly (2780093 Hub) Carrier Assembly (2780136 Hub) Carrier Assembly (2780142 Hub) Carrier Assembly (2780146 Hub) Carrier Assembly (2780187 Hub) Carrier Washer, Thrust (2780094, 2780093 & 2780114 Hubs) Washer, Thrust (2780136, 2780144, 2780146 & 2780187 Hubs) Roller, Needle Spacer (2780094, 2780093 & 2780114 Hubs) Spacer (2780136, 2780142, 2780144, 2780146 & 2780187 Hubs) Shaft, Pinion Gear, Cluster (2780094 & 2780114 Hubs) Gear, Cluster (2780136 & 2780144 Hubs) Gear Kit, Cluster (2780093 & 2780146 Hubs - Includes Items 14, 16, 19 & Cluster Gears) Gear, Cluster (2780142 Hub) Gear, Cluster (2780187 Hub) Pin, Roll Washer, Thrust (2780136, 2780144 & 2780187 Hubs) Washer, Thrust (2780142 & 2780146 Hubs) Gear, Ring O-Ring Cover Assembly Cover Cap, Cover Bolt Cap, Disconnect Rod, Disconnect O-Ring O-Ring Plug, Pipe Washer Spring Ring, Retaining Ring, Retaining Shaft, Input (2780094, 2780144 & 2780119 Hubs) Spacer, Thrust (2780093 & 2780146 Hubs) Shaft, Input (2780136 Hub) Shaft, Input (2780142 Hub) Spacer, Thrust (2780094, 2780136 & 2780142 Hubs) Spacer, Thrust (2780144, 2780093, 2780146 & 2780114 Hubs) Spacer, Thrust (2780187 Hub) Gear, Input (2780094 & 2780136 Hubs) Gear, Input (2780093 & 2780146 Hubs) Gear, Input (2780142 Hub)

80H/80HX/86HX/80HX+6

REV

3120272

SECTION 1 - FRAME ITEM 37 38 39 40 41 42 43 43 43 44 45

3120272

PART NUMBER 7000221 7000295 7000287 7000288 7000289 7000225 7000290 7000299 7000296 7000297 7000298 2900202 2900138

QTY 1 1 4 2 8 4 1 1 1 1 1 1 1

DESCRIPTION Gear, Input (2780187, 2780144 & 2780114 Hubs) Spacer, Thrust (2780094, 2780136 & 2780142 Hubs) Washer, Thrust Bearing, Thrust Bolt Bolt, Shoulder Coupling (All Except 2780093, 2780146 & 2780142 Hubs) Coupling (2780093 Hub) Coupling (2780142 & 2780146 Hubs) Ring, Retaining (2780093, 2780142 & 2780146 Hubs) Ring, Retaining (2780093, 2780142 & 2780146 Hubs) Seal Kit (Includes Items 2, 8, 9 & 22) Disconnect Kit (Includes Items 2, 22, 26, 27, 28 & 29)

80H/80HX/86HX/80HX+6

REV

69

SECTION 1 - FRAME FIGURE 1-17. VALVES AND SWITCHES INSTALLATIONS (FRAME MOUNTED)

70

80H/80HX/86HX/80HX+6

3120272

SECTION 1 - FRAME FIGURE 1-17. VALVES AND SWITCHES INSTALLATIONS (FRAME MOUNTED) ITEM 1 1 2 3 4 5 5 6 7

101 101 101 101 101 101 101 101 101 101 102 102 102 102 102 102 102 102 103 104 105 106 107 108 108 109 110 111

201

3120272

PART NUMBER 0236851 4640039 7006851 0641632 4751600 4761600 3311601 4565166 2980089 3251870 0236590

QTY Ref 1 2 2 2 2 2 1 1 1 Ref Ref

0238014

Ref

0253697 0251823 0238785

4640443 7009739 4640260

Ref Ref Ref Ref 1 2 2 1 1 2 1 1 2 Ref 1 2 1

Not Available 7009739 7007321 7007323 2180134 2220061 0641626 4761600 3311601 4640671 70003445 0641520 4761500 4751500 0237129

1 1 1 1 1 1 2 2 2 2 1 4 4 4 Ref

4360057

4

4640451 7010630 7011317 4640700 7011316 7011317 4640682 7011316 7011317

DESCRIPTION SELECTOR VALVE INSTALLATION Valve, Selector O-Ring (Valve Seals) Bolt 3/8in-16NC x 4in Flatwasher 3/8in Lockwasher 3/8in Nut 3/8in-16NC Spacer (Not Shown) Lever (Part of Item #1) Nameplate - Selector Valve VALVE INSTALLATIONS Valve Installations 2WD - Racine Prop Valves (Prior to Mid 1987) Valve Installations 2WD/2WS - Vickers Prop Valves (Mid 1987 to March 1991) Valve Installations 2WD/4WS - Vickers Prop Valves Valve Installations 2WD/2WS March 1991 to Present Valve Installations 4WD/2WS & 4WD/4WS Valve, Counterbalance Options: Used with Installations - 0236590, 0238014 & 0253697 Cartridge Seal Kit - 7010630 Cartridge Used with Installation - 0251823 Cartridge Seal Kit - 7011316 Cartridge Used with Installation - 0238785 Cartridge Seal Kit - 7011316 Cartridge Valve, Flow Divider Options: Used with Installation - 0236590 Seal Kit Used with Installations - 0238014, 0253697, 0251823 & 0238785 Cartridge (Vickers/Modular Control Version) Seal Kit (Vickers/Modular Control Version) Cartridge (Fluid Control Version) Seal Kit (Fluid Control Version) Fitting, Straight Fitting, Adapter Bolt 3/8in-16NC x 3 1/4in Lockwasher 3/8in Nut 3/8in-16NC Valve, Flow Divider (Used with installation 0238785 Only) Cartridge (was p/n 7007322) Bolt 5/16in-18NC x 2 1/2in Lockwasher 5/16in Flatwasher 5/16in AXLE LIMIT SWITCH INSTALLATION (80HX FIXED FRONT AXLE) Switch, Limit

80H/80HX/86HX/80HX+6

REV 4

A E

F

71

SECTION 1 - FRAME ITEM 202 203 204 205 206 208 208 208 208 208 208

251 252 253 254 255 256 258 259 260 261

301 301 301 301 302 303 304 304 304 304 304

401 401 401 402 403 404 405

72

PART NUMBER 0200189 4460049 0721014 4761000 0100011 0860037 3500812 4460023 4300031 3311401 4761400 0255989

QTY 4 4 8 8 AR 1 1 5 2 2 2 Ref

4360277 4360236 4360237 3900168 4920140 4460049 3500812 3311401 4751400 4761400 0236876 0250220

4 4 4 8 4 4 1 8 8 8 Ref Ref Ref

0252234

Ref

0255986

Ref

0237321

4060432 4060702 4060908 4060649 0255987

Ref Ref 1 1 1 8 8 Ref 1 1 1 1 Ref

4640871 7012693 7002840 0641416 4751400 3311405 1100099

1 1 1 4 4 4 1

4060431 4060702 4060649 4761400 3300151

DESCRIPTION Arm, Switch Connector, Strain Relief Bolt #10-24NC x 1 3/4in Lockwasher #10 Loctite #242 (Not Shown) Box, Electrical Cover Connector, Terminal Stud (Welded on Part) Nut 1/4in-20NC Lockwasher 1/4in AXLE LIMIT SWITCH INSTALLATION (80HX OSCILLATING FRONT AXLE) Switch, Limit Head, Switch Arm, Switch Bolt #10-24NC x 1 1/2in Lockwire Connector, Strain Relief Cover Nut 1/4in-20NC Flatwasher 1/4in Lockwasher 1/4in FRAME SHIELDS INSTALLATIONS Frame Shields Installations 80HX - 2WD Fixed Front Axle Frame Shields Installations 80HX - 4WD Fixed Front Axle (Prior to August 1991) Frame Shields Installations 80HX - 4WD Fixed Front Axle (August 1991 to Present) Frame Shields Installations 80HX - 2WD & 4WD Oscillating Front Axle Frame Shields Installations 80H - 2WD & 4WD Shield - Rear Options: Used with Installations 0236876 & 0250220 Used with Installation 0252234 & 0255986 Used with Installation 0237321 Lockwasher 1/4in Nut, Acorn 1/4in-20NC Shield - Front Options: Used with Installation 0236876 Used with Installations 0250220 & 0252234 Used with Installation 0255986 Used with Installation 0237321 AXLE LOCKOUT VALVE INSTALLATION - REQUIRED FOR OSCILLATING AXLE Valve, Axle Lockout Seal Kit Anti-Rotation Pin Removal Tool Bolt 1/4in-20NC x 2in Flatwasher 1/4in Locknut 1/4in-20NC Cam Assembly

80H/80HX/86HX/80HX+6

REV

-

A A A

3

3120272

SECTION 1 - FRAME ITEM 406 407 408

501 501 501 502 502 502 503 503 503 503 504 505 506 507 508

551 551A 551A 551B 551C 551C 551D 551D 552 553 554 555

3120272

PART NUMBER 0641810 4751800 0100019 0256601

QTY 2 2 AR Ref

4640968 7012996 7012518 4640479 7011320 2900770 4640967 7012995 7012518 7000645 3311401 4751500 4761500 4560927 4921854 0256611

2 2 2 1 1 1 2 2 2 2 10 10 10 4 1 Ref

4640986 7012995 7012518 7000645 7017409 7012518 7011336 2900770 0641506 4751500 0100019 4921854

1 2 2 2 2 2 2 2 2 2 AR 1

DESCRIPTION Bolt 1/2in-13NC x 1 1/4in Flatwasher 1/2in Loctite #271 (Not Shown) STEER/AXLE SELECT VALVES INSTALLATION - REQUIRED FOR OSCILLATING AXLE (Prior to SN 26210) Valve, 2 Way Cartridge (1 Per Assembly) Seal Kit - 7012996 Cartridge (1 Per Assembly) Valve, Holding Cartridge Seal Kit Valve, 3 Way Cartridge Less Coil (1 Per Assembly) Seal Kit - 7012995 Cartridge (1 Per Assembly) Coil (1 Per Assembly) Nut 1/4in-20NC Flatwasher 5/16in Lockwasher 5/16in Spacer Harness - Extendable Axle (Not Shown) STEER/AXLE SELECT VALVES INSTALLATION - REQUIRED FOR OSCILLATING AXLE (SN 26210 to Present) Valve Assembly Cartridge Less Coil Seal Kit - 7012995 Cartridge (1 Per Assembly) Coil Cartridge, Directional Seal Kit - 7017409 Cartridge (1 Per Assembly) Cartridge Seal Kit - 7011336 Cartridge (1 Per Assembly) Bolt 5/16in-18NC x 3/4in Flatwasher 5/16in Loctite #271 (Not Shown) Harness - Extendable Axle (Not Shown)

80H/80HX/86HX/80HX+6

REV

-

2

73

SECTION 1 - FRAME FIGURE 1-18. AXLE LIFT CYLINDER INSTALLATIONS

74

80H/80HX/86HX/80HX+6

3120272

SECTION 1 - FRAME FIGURE 1-18. AXLE LIFT CYLINDER INSTALLATIONS ITEM

PART NUMBER

QTY Ref

1 2

4843122

1 Ref

2

1681991

AR

2

1683596

AR

3 4 5 5 5 6 6 6 7 7 7 8 9

3421584 3450508

0250926

AR AR Ref AR AR Ref AR AR Ref AR AR AR AR Ref Ref

4640039 0641632 4761600 3311601 3252453 2980089 4751400 4565166 0256666

1 2 2 2 1 AR 6 AR Ref

0256131

Ref

0256580

Ref

0256579

Ref

50 51 52 53 54 55 55 56

0641809 0641844 4761800 3311805 3532839 3340831 4713400 0100011

57

Ref

57

3539843

1

57

Not Required

0

57

3539843

1

57

3539843

1

58

3120272

Ref

DESCRIPTION AXLE LIFT CYLINDER INSTALLATION (STANDARD PARTS WHEN EQUIPPED) Bracket Weldment (Part of Frame Weldment July 2000 to Present) Axle Lift Cylinder Assembly Options: (See Section 5 for Breakdown) Axle Lift Cylinder Assembly (Prior to SN 34133) (Prior to SN 34133) Axle Lift Cylinder Assembly (SN 34133 to Present) (SN 34133 to Present) Pin Pin, Cotter Bolt Options: Bolt 1/2in-13NC x 1 1/8 (Prior to SN 34133) Bolt 1/2in-13NC x 5 1/2 (SN 34133 to Present) Hardware Options: Lockwasher 1/2 (Prior to SN 34133) Locknut 1/2in-13NC (SN 34133 to Present) Plate, Base Options: Plate, Base (Prior to SN 34133) (Prior to SN 34133) Plate, Base (SN 34133 to Present) (SN 34133 to Present) Flatwasher 1 1/2in Loctite #242 (Not Shown) (Prior to SN 34133) AXLE LIFT CYLINDER INSTALLATION (VARIABLE PARTS) Axle Lift Cylinder Installation 80HX with Fixed Front Axle/Single Axle Lift Cylinder Valve, Control Options Bolt 3/8in-16NC x 4in Lockwasher 3/8in Nut 3/8in-16NC Nameplate Lever Options Flatwasher 1/4in (Used with Lever when Required) Tube, Spacer Axle Lift Cylinder Installation 80HX 2WS with Fixed Front Axle/Dual Axle Lift Cylinders Axle Lift Cylinder Installation 80HX 4WS with Fixed Front Axle/Dual Axle Lift Cylinders Axle Lift Cylinder Installation 80HX 2WD with Oscillating Front Axle/Single Axle Lift Cylinder Axle Lift Cylinder Installation 80HX with Oscillating Front Axle/Dual Axle Lift Cylinders Plate, Valve Mounting Options (Part of Frame July 2000 To Present When Required): Plate, Valve Mounting 80HX 2WS with Fixed Front Axle/Dual Axle Lift Cylinders Plate, Valve Mounting 80HX 4WS with Fixed Front Axle/Dual Axle Lift Cylinders Plate, Valve Mounting 80HX 2WD with Oscillating Front Axle/Single Axle Lift Cylinder Plate, Valve Mounting 80HX with Oscillating Front Axle/Dual Axle Lift Cylinder Select Valve Assembly Options (See Items 201-205 for Brekdown)

80H/80HX/86HX/80HX+6

REV

9

3 2 4 4

75

SECTION 1 - FRAME ITEM 58

PART NUMBER 4640987

QTY 1

58

Not Required

0

58

4640987

1

58

4640987

1

59

76

Ref

59

4640967

2

59

Not Required

0

59

Not Required

0

59

4640967

2

60 61 62 63 64 65 65

0641414 4711400 3311405 0641506 4751500 3539631

AR AR AR AR AR Ref 2

65

3539631

2

65

Not Required

0

65

Not Required

0

66 66

4360314

Ref 4

66

4360314

4

66

Not Required

0

66

Not Required

0

67 68 69 70 70

0641409 4761400 3311401 1703083

AR AR AR Ref 2

70

1703083

2

70

Not Required

0

70 71 71

Not Required 4845381

0 Ref 1

71

4845381

1

DESCRIPTION Select Valve Assembly 80HX 2WS with Fixed Front Axle/Dual Axle Lift Cylinders Select Valve Assembly 80HX 4WS with Fixed Front Axle/Dual Axle Lift Cylinders Select Valve Assembly 80HX 2WD with Oscillating Front Axle/Single Axle Lift Cylinder Select Valve Assembly 80HX with Oscillating Front Axle/Dual Axle Lift Cylinder 3 Way Valve Assembly Options (See Items 301-302 for Breakdown) 3 Way Valve Assembly 80HX 2WS with Fixed Front Axle/Dual Axle Lift Cylinders 3 Way Valve Assembly 80HX 4WS with Fixed Front Axle/Dual Axle Lift Cylinders 3 Way Valve Assembly 80HX 2WD with Oscillating Front Axle/Single Axle Lift Cylinder 3 Way Valve Assembly 80HX with Oscillating Front Axle/Dual Axle Lift Cylinder Bolt 1/4in-20NC x 1 3/4in Flatwasher 1/4in (Narrow) Locknut 1/4in-20NC Bolt 5/16in-18NC x 3/4in Flatwasher 5/16in Plate, Switch Mounting Options: Plate, Switch Mounting 80HX 2WS with Fixed Front Axle/Dual Axle Lift Cylinders Plate, Switch Mounting 80HX 4WS with Fixed Front Axle/Dual Axle Lift Cylinders) Plate, Switch Mounting (80HX 2WD with Oscillating Front Axle/Single Axle Lift Cylinder) Plate, Switch Mounting (80HX with Oscillating Front Axle/Dual Axle Lift Cylinder) Switch, Toggle - DPDT/MC/CO Options: Switch, Toggle (80HX 2WS with Fixed Front Axle/Dual Axle Lift Cylinders) Switch, Toggle (80HX 4WS with Fixed Front Axle/Dual Axle Lift Cylinders) Switch, Toggle (80HX 2WD with Oscillating Front Axle/Single Axle Lift Cylinder) Switch, Toggle (80HX with Oscillating Front Axle/Dual Axle Lift Cylinder) Bolt 1/4in-20NC x 1 1/8in Lockwasher 1/4in Nut 1/4in-20NC Decal Options: Decal (80HX 2WS with Fixed Front Axle/Dual Axle Lift Cylinders) Decal (80HX 4WS with Fixed Front Axle/Dual Axle Lift Cylinders) Decal (80HX 2WD with Oscillating Front Axle/Single Axle Lift Cylinder) Decal (80HX with Oscillating Front Axle/Dual Axle Lift Cylinder) Bracket Weldment (Rear) Options: Bracket Weldment (80HX 2WS with Fixed Front Axle/Dual Axle Lift Cylinders) Bracket Weldment (80HX 4WS with Fixed Front Axle/Dual Axle

80H/80HX/86HX/80HX+6

REV

3120272

SECTION 1 - FRAME ITEM

PART NUMBER

QTY

71

Not Required

0

71

4845381

1

0256159

Ref Ref

0256158

Ref

0256302

Ref

0256301

Ref

4640973 7002315 7000468 7004894 7004859 7000418 7000414 4300038 3311501 4751500 4761500 4640987 7012995 7012518 7000645 7017408 7012967 7012539 7012912 7012998 4640967 7012995 7012518 7000645

1 3 3 2 10 10 5 4 4 4 4 Ref 2 2 2 2 2 2 2 2 Ref 1 1 1

101 101 101 101 101 101 101 102 103 104 105 201 201 202 203 203 204 205 205 301 301 302

3120272

DESCRIPTION Lift Cylinders) Bracket Weldment (80HX 2WD with Oscillating Front Axle/Single Axle Lift Cylinder) Bracket Weldment (80HX with Oscillating Front Axle/Dual Axle Lift Cylinder) CONTROL VALVES INSTALLATIONS Machines without Prop Tele/without Rotate/with 4WS/with Jacks on Both Ends Machines without Prop Tele/with Rotate/with 4WS/with Jacks on Both Ends Machines with Prop Tele/without Rotate/with 4WS/with Jacks on Both Ends Machines with Prop Tele/with Rotate/with 4WS/with Jacks on Both Ends Valve Assembly - 5 Stack Racine Bang-Bang Valve Section with Crossover Relief Valve Crossover Relief Valve Block Assembly Valve Section Solenoid Assembly - Complete (2 per Section) Solenoid (1 per Assembly) Seal Kit - 7002315 & 7004894 Sections Stud (Welded on Part) Nut 5/16in-18NC Flatwasher 5/16in Lockwasher 5/16in SELECT VALVE ASSEMBLY Cartridge Less Coil Seal Kit (1 Per Assembly) Coil (1 Per Assembly) Cartridge Less Coil Seal Kit (1 Per Assembly) Coil (1 Per Assembly) Cartridge, Relief Seal Kit (1 Per Assembly) 3 WAY VALVE ASSEMBLY Cartridge Less Coil Seal Kit (1 Per Assembly) Coil (1 Per Assembly)

80H/80HX/86HX/80HX+6

REV

2 2 A

77

SECTION 1 - FRAME FIGURE 1-19. TOW PACKAGE INSTALLATION

78

80H/80HX/86HX/80HX+6

3120272

SECTION 1 - FRAME FIGURE 1-19. TOW PACKAGE INSTALLATION ITEM

PART NUMBER

3 4 5 8 10 11 12 13 14 15 16 19 20 21 22

3040145 3420860 2880410 0560605 0440091 3900146 3312601 3312605 3323002 2166003 3421892 0251221 4841055 3420292 1260017

23 25 26 27 28 29 30

3820001 3250872 4640261 0641507 4751500 4761500 0900479 0237358 0237357 0237355 0251185 0255073 0239165 0237357 0239164 0251718

50 50 50 50 50 50 51 51 51 51 51 52 52 52 52 52

3120272

4842759 4842759 4845128 4564066 3841115 2620022 2620041 2620042 2620022 4740311 4740274 4740311 4753000

QTY Ref 2 1 1 2 2 1 1 2 4 3 1 1 2 2 16 in/41cm 4 1 1 2 2 2 1 Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref 1 1 1 1 1 Ref 1 1 1 1 Ref 2 2 2 2

DESCRIPTION TOW PACKAGE INSTALLATION (STANDARD PARTS) Lug, Hitch Pin, Steer Pivot Key Block, Tie-Rod Washer, Bronze Bolt 1in- 8NC x 7 1/2in (Grade 8) Nut 1in- 8NC Locknut 1in- 8NC Nut, Jam 1 1/4in- 12NF Fitting, Grease Pin, Clevis Tow Bar Assembly (Includes Items 101-103) Mount, Tow Bar Pin, Quick Release Chain Rivet Nameplate - Tow Select Valve, Select Bolt 5/16in-18NC x 7/8in Flatwasher 5/16in Lockwasher 5/16in Bracket TOW PACKAGE INSTALLATION (VARIABLE PARTS) Tow Package Installation (80HX 2WD without Stops Includes): Tow Bar and Valve Installation Hitch and Tie-Rod Installation Tow Package Installation (80HX 2WD with Stops) Tow Package Installation (80HX 4WD with Stops) (Not Shown) Tow Package Installation (80H 2WD Includes): Tow Bar and Valve Installation Hitch and Tie-Rod Installation Tow Package Installation (80H 4WD) Link, Steer Options: Link, Steer (80HX 2WD) Link, Steer (80HX 4WD Prior to May 1995) Link, Steer (80HX 4WD May 1995 to Present) Link, Steer (80H 2WD) Link, Steer (80H 4WD) Hitch, Steer Options: Hitch, Steer (80HX 2WD) (Prior to SN 29425) Hitch, Steer (80HX 2WD) (SN 29425 to Present) Hitch, Steer (80HX 4WD) Hitch, Steer (80H 2WD & 4WD) Washer, Bronze Options: Washer, Bronze (80HX 2WD without Stops) Washer, Bronze (80HX 2WD with Stops) Washer, Bronze (80HX 4WD with Stops) Washer, Bronze (80H 2WD & 4WD)

80H/80HX/86HX/80HX+6

REV

A A 5 5 2 A A B

79

SECTION 1 - FRAME

80

ITEM 53 53 53 53 53 54 54 54 54 54 55 55 55 55 55 55 56 56 56 56 56 56 57 57 57 57 57 57 58

PART NUMBER

58 58 58 58 58 59 59 59 59

1681564 1682500 1682268 1681562 1682489 3250840 1702305 1702305

1 1 1 1 1 Ref 1 1 1

59

1702968

1

101 102 103

0232121 3420447 4740036 3420372

Ref 1 1 1

0960071 Not Required Not Required 0960268 3421325 0642630 9982256 3421880 Not Required 3534605 0561175 Not Required Not Available Not Required 3534606 0561176 Not Required Not Available Not Required 0361922 Not Required Not Required Not Available

QTY Ref 1 0 0 1 Ref 1 2 1 1 Ref 0 1 1 0 1 Ref 0 1 1 0 1 Ref 0 2 0 0 2 Ref

DESCRIPTION Bushing Options: Bushing (80HX 2WD) (Prior to SN 29425) Bushing (80HX 2WD) (SN 29425 to Present) Bushing (80HX 4WD) Bushing (80H 2WD & 4WD) Hardware Options: Pin - 80HX 2WD Bolt 1in-8NC x 3 3/4in - 80HX 4WD Pin - 80H 2WD Pin - 80H 4WD Stop (Left Side) Options: Stop (Left Side) (80HX 2WD without Stops) Stop (Left Side) (80HX 2WD with Stops) Stop (Left Side) (80HX 4WD with Stops) Stop (Left Side) (80H without Stops) Stop (Left Side) (80H 2WD with Stops) Stop (Right Side) Options: Stop (Right Side) (80HX 2WD without Stops) Stop (Right Side) (80HX 2WD with Stops) Stop (Right Side) (80HX 4WD with Stops) Stop (Right Side) (80H without Stops) Stop (Right Side) (80H 2WD with Stops) Bar Options: Bar (80HX 2WD without Stops) Bar (80HX 2WD with Stops) Bar (80HX 4WD with Stops) Bar (80H without Stops) Bar (80H 2WD with Stops) Steer Cylinder Assembly Options (See CYLINDER SECTION for Breakdown): Steer Cylinder Assembly Options (80HX 2WD without Stops) Steer Cylinder Assembly Options (80HX 2WD with Stops) Steer Cylinder Assembly Options (80HX 4WD with Stops) Steer Cylinder Assembly Options (80H 2WD) Steer Cylinder Assembly Options (80H 4WD) Decal - Caution Options: Decal (Prior to May 1994) Decal (May 1994 to S/N 39228) Decal ( 80HX 2WD without Stops and All 80H) (SN 39228 to Present) Decal ( 80HX 4WD & 80HX 2WD with Stops) (SN 39228 to Present) TOW BAR ASSEMBLY Pin, Tow Flatwasher, Special Pin, Cotter

80H/80HX/86HX/80HX+6

REV

7

3120272

SECTION 2 - TURNTABLE

SECTION 2 - TURNTABLE

3120272

80H/80HX/86HX/80HX+6

81

SECTION 2 - TURNTABLE FIGURE 2-1. BOOM, TURNTABLE AND BEARING LUBE INSTALLATION

82

80H/80HX/86HX/80HX+6

3120272

SECTION 2 - TURNTABLE FIGURE 2-1. BOOM, TURNTABLE AND BEARING LUBE INSTALLATION ITEM

PART NUMBER

0236816 0253034 0253051 0255182 0255056 0251706 0253037 0250012 0253035 0254370 0258376 0238153 0253038 0253053 0254322 0252634

QTY Ref 1 1 1 Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref

0253044

Ref

0240043 0253040 0251836 0253041 0271406

Ref Ref Ref Ref Ref Ref

2 2 3

1681559 1682691 1681580

1 1 1

4 5 6 7 8 9 10 11 12 12 12 13 14 15 16

4040126 4300045 4751800 4761800 3311805 4740040 3420085 3450610

1 2 2 10 2 2 1 2 Ref 1 1 1 3 2 1

4620017 4620022 4620083

2

3120272

3421165 3421520 3530120 4761600 4751600 0641606

DESCRIPTION TURNTABLE OPTIONS: Turntable (Racine Prop Valve) Turntable (Vickers Prop Valve - Prior to December 1992) Turntable (Vickers Prop Valve - December 1992 to Present) BOOM INSTALLATIONS ANSI Spec 80HX & 80H Built Prior To May 1992 ANSI Spec 80HX & 80H Built May 1992 To Present ANSI Spec 80HX & 80H With Chip Covers ANSI Spec 80HX & 80H With Inverted Power Track ANSI Spec 80HX & 80H With 1 1/4in Waterline CSA Spec 80HX & 80H Built Prior To May 1992 CSA Spec 80HX & 80H Built May 1992 To Present Hydraulic Controls 80HX & 80H Built Prior To May 1992 Hydraulic Controls 80HX & 80H Built May 1992 To Present Hydraulic Controls 80HX & 80H With Chip Covers Modified 80HX ANSI Spec 80HX+6 Built Prior To May 1992 ANSI Spec 80HX+6/86HX Built May 1992 To Present ANSI Spec 80HX+6/86HX With Chip Covers ANSI Spec 80HX+6/86HX With Inverted Powertrack ANSI Spec 80HX+6/86HX With Weld Leads Built Prior To May 1992 ANSI Spec 80HX+6/86HX With Weld Leads Built May 1992 To Present ANSI Spec U/L Listed 80HX+6/86HX Built Prior To May 1992 ANSI Spec U/L Listed 80HX+6/86HX Built May 1992 To Present CSA Spec 80HX+6/86HX Built Prior To May 1992 CSA Spec 80HX+6/86HX Built May 1992 To Present CSA Spec 80HX Lift Cylinder Assembly Options (See CYLINDER SECTION for Breakdown): Lift Cylinder Assembly (Prior to May 1992) Lift Cylinder Assembly (May 1992 to Present) (TUV Style) Master Level Cylinder Assembly (See CYLINDER SECTION for Breakdown) Shaft Stud Flatwasher 1/2in Lockwasher 1/2in Locknut 1/2in-13NC Flatwasher Pin, Clevis 1 1/4in x 5/16in Pin, Cotter 3/16in x 2 1/2in Pin, Cross Options: Pin, Cross (Prior to January 1988) Pin, Cross (January 1988 to Present) Plate, Retainer Lockwasher 3/8in Flatwasher 3/8in Bolt 3/8in-16NC x 3/4in

80H/80HX/86HX/80HX+6

REV

L B B A C B D B A 1 H B B A

B A B B A 1

83

SECTION 2 - TURNTABLE ITEM 17 18 19 20 21 22 23 26 28 29 30 31 34 35 51 51 51 51 51 51 51 51 51 51 51 51 51 51 51 51 51 51 51

PART NUMBER 0651608 0641811 0100019 4740277 4740006 0236548 4300034 3311601 0960562 1120192 0681808 3952016 3312002 2160006

0800663 0800810 0800816 0800878 0800776

QTY 1 4 AR 1 1 1 1 1 2 2 4 2 2 2 Ref Ref 1 1 1 1 1 1 1 1 1 1 1 Ref 1 1 1 1 1

51

0800813

1

51 51

0800664 0800812

1 1

51 51 52 52 52 52 52 52

0800662 0800810

1 1 Ref 1 1 1 1 1 Ref 3 3 1 2

101 102 105 106

84

0800662 0800807 0800814 0801016 0801005 0800662 0800807 0800619 0800808 0800905 0801151

4040129 3421815 4040129 3421815 3421815 0237546 2160002 2220124 2750528 2220063

DESCRIPTION Bolt 3/8in-24NF x 1in Bolt 1/2in-13NC x 1 3/8in Loctite #271 (Not Shown) Flatwasher Flatwasher Pin Stud (Not Shown) Nut 3/8in-16NC Bushing, Self-Aligning (Part of Turntable Weldment) Cap, Boom Pivot Bolt 1/2in-13NC x 1in (Grade 8) Setscrew 5/8in-11NC x 2in Nut, Jam 5/8in-11NC Fitting, Grease Boom Assembly Options (See BOOM SECTION for Breakdown): 80HX & 80H: ANSI Spec 80HX & 80H Built Prior To May 1992 ANSI Spec 80HX & 80H Built May 1992 To Present ANSI Spec 80HX & 80H With Chip Covers ANSI Spec 80HX & 80H With Inverted Power Track ANSI Spec 80HX & 80H With 1 1/4in Waterline CSA Spec 80HX & 80H Built Prior To May 1992 CSA Spec 80HX & 80H Built May 1992 To Present Hydraulic Controls 80HX & 80H Built Prior To May 1992 Hydraulic Controls 80HX & 80H Built May 1992 To Present Hydraulic Controls 80HX & 80H With Chip Covers Modified 80HX 80HX+6 & 86HX: ANSI Spec 80HX+6 Built Prior To May 1992 ANSI Spec 80HX+6/86HX Built May 1992 To Present ANSI Spec 80HX+6/86HX With Chip Covers ANSI Spec 80HX+6/86HX With Inverted Powertrack ANSI Spec 80HX+6/86HX With Weld Leads Built Prior To May 1992 ANSI Spec 80HX+6/86HX With Weld Leads Built May 1992 To Present ANSI Spec U/L Listed 80HX+6/86HX Built Prior To May 1992 ANSI Spec U/L Listed 80HX+6/86HX Built May 1992 To Present CSA Spec 80HX+6/86HX Built Prior To May 1992 CSA Spec 80HX+6/86HX Built May 1992 To Present Pin Options (Boom Pivot): ANSI Spec ANSI Spec with Inverted Power Track ANSI Spec with Hydraulic Controls ANSI Spec 80HX+6 Built Prior To May 1992 CSA Spec BEARING LUBE INSTALLATION Fitting, Grease Fitting Hose (60in Length) Fitting, 90

80H/80HX/86HX/80HX+6

REV

D

3120272

SECTION 2 - TURNTABLE ITEM 107 108 109

3120272

PART NUMBER 2180344 2220063 2752427

QTY 3 1 2

DESCRIPTION

REV

Fitting, Bulkhead Fitting, 90 Hose

80H/80HX/86HX/80HX+6

85

SECTION 2 - TURNTABLE FIGURE 2-2. CONTROL VALVES INSTALLATION - RACINE PROPORTIONAL

86

80H/80HX/86HX/80HX+6

3120272

SECTION 2 - TURNTABLE FIGURE 2-2. CONTROL VALVES INSTALLATION - RACINE PROPORTIONAL ITEM

PART NUMBER

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

0641612 4751600 4761600 3311601 0641408 4761400 4751400 4300034 0641420 0641609 0641528 4761500 4751500 3311501 4300033 0140001 4060608

QTY Ref AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR 1 3.4 ft.

Ref

0236360

Ref

0236361

Ref

0236362

Ref

0236363

Ref

0236621

Ref

0236622

Ref

0236623

Ref

0236624

Ref

51 51

4640456

Ref 1

51

4640455

1

53 55 55 56 57 57 57 57 57 60 60

0901157 2120078 2120079 0901159 4640136 7000522 7000548 7007320 7001507

1 1 1 1 1 1 1 1 1 Ref 1

3120272

4640247

DESCRIPTION CONTROL VALVES INSTALLATION (STANDARD PARTS) Bolt 3/8in-16NC x 1 1/2in Flatwasher 3/8in Lockwasher 3/8in Nut 3/8in-16NC Bolt 1/4in-20NC x 1in Lockwasher 1/4in Flatwasher 1/4in Stud (Welded on Part) Bolt 1/4in-20NC x 2 1/2in Bolt 3/8in-16NC x 1 1/8in Bolt 5/16in-18NC x 3 1/2in Lockwasher 5/16in Flatwasher 5/16in Nut 5/16in-18NC Stud (Welded on Part) Horn Flex-Guard CONTROL VALVES INSTALLATION FOR MACHINES WITH GEAR PUMP (VARIABLE PARTS): Valves Installation - With Prop Tele/ With Rotate/Without Steering Wheel Valves Installation - With Prop Tele/Without Rotate/Without Steering Wheel Valves Installation - Without Prop Tele/With Rotate/Without Steering Wheel Valves Installation - Without Prop Tele/Without Rotate/Without Steering Wheel Valves Installation - Without Prop Tele/With Rotate/With Steering Wheel Valves Installation - With Prop Tele/With Rotate/With Steering Wheel Valves Installation - Without Prop Tele/Without Rotate/With Steering Wheel Valves Installation - With Prop Tele/Without Rotate/With Steering Wheel Racine Control Valve Options: Control Valve Assembly - 4 Section (See CONTROL VALVE ASSEMBLY - OUTLET SECTION (RACINE) for Breakdown) Control Valve Assembly - 3 Section (See CONTROL VALVE ASSEMBLY - OUTLET SECTION (RACINE) for Breakdown) Bracket, Mounting Filter Assembly Element Bracket, Filter Solenoid Valve Assembly Solenoid Cartridge Assembly (With Coil) Coil Adjustable Cartridge Assembly Seal Kit - 4640136 Valve Racine Bang-Bang Control Valve Options: 4 Section Valve (See CONTROL VALVE ASSEMBLY -

80H/80HX/86HX/80HX+6

REV

87

SECTION 2 - TURNTABLE ITEM

PART NUMBER

QTY

60

4640246

1

60

4640447

1

60

4640462

1

60

4640461

1 Ref

101 102 103 104 105 106 106 106 106 106 106

4640151 3311501 4751500 4761500 4300033 4640360 7009745 7004289 7003635 7004368 7012910

1 AR AR AR AR 1 1 1 1 1 1

106 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123

7010635 7009798 4640408 0641606 0641608 4761600 1460005 4860097 3300073 2560066 3900060 0901255 3311401 4761400 4751400 4300031 4640434 0641416 0901416 0236649 4640123 7004368 7012518 7000558 7006075 3311501 4761500 4751500

1 1 1 2 2 4 1 1 1 1 1 1 12 12 12 10 1 2 1 Ref 1 1 1 1 1 4 2 4

201 201 201 201 201 202 203 204

88

DESCRIPTION RACINE BANG-BANG WITH DUMP for Breakdown) 3 Section Valve (See CONTROL VALVE ASSEMBLY RACINE BANG-BANG WITH DUMP for Breakdown) 2 Section Valve (With Rotate) (See CONTROL VALVE ASSEMBLY - BANG-BANG WITH INLET RELIEF for Breakdown) 2 Section Valve (Without Rotate) (See CONTROL VALVE ASSEMBLY - RACINE BANG-BANG WITH DUMP for Breakdown) 1 Section Valve (See CONTROL VALVE ASSEMBLY - BANGBANG WITH INLET RELIEF for Breakdown) CONTROL VALVES INSTALLATION - WITH OPTIONAL STEERING WHEEL Flow Divider Assembly Nut 5/16in-18NC Flatwasher 5/16in Lockwasher 5/16in Stud (Welded on Part) Dump Valve Assembly Coil (Vickers/Modular Controls Version) Solenoid Cartridge Less Coil (Vickers/Modular Controls Version) Check Valve Cartridge (Vickers/Modular Controls Version) Coil (Hydraforce Version) Solenoid Cartridge Less Coil (1989 to Present) (Hydraforce Version) Solenoid Cartridge Less Coil (Prior to 1989) (Hydraforce Version) Check Valve Cartridge (Hydraforce Version) Steer Valve Assembly Bolt 3/8in-16NC x 3/4in Bolt 3/8in-16NC x 1in Lockwasher 3/8in Column, Steering Wheel, Steering Nut, Special Knob Bolt, Shoulder Bracket, Steer Valve Nut 1/4in-20NC Lockwasher 1/4in Flatwasher 1/4in Stud (Welded on Part) Rotate Valve Assembly Bolt 1/4in-20NC x 2in Bracket, Rotate Valve SHUTDOWN VALVE INSTALLATION Solenoid Valve Assembly Coil (Hydraforce Version) Seal Kit (Hydraforce Version) Coil (FPS Version) Seal Kit (FPS Version) Nut 5/16in-18NC Lockwasher 5/16in Flatwasher 5/16in

80H/80HX/86HX/80HX+6

REV

-

3120272

SECTION 2 - TURNTABLE ITEM 205 301 301 301 301 301 302 303 304 305

3120272

PART NUMBER 4300033 0236677 4640123 7004368 7012518 7000558 7006075 3311501 4761500 4751500 4300033

QTY 2 Ref 1 1 1 1 1 4 2 2 2

DESCRIPTION Stud (Welded on Part) TWO SPEED DRIVE VALVE INSTALLATION Solenoid Valve Assembly Coil (Hydraforce Version) Seal Kit (Hydraforce Version) Coil (FPS Version) Seal Kit (FPS Version) Nut 5/16in-18NC Lockwasher 5/16in Flatwasher 5/16in Stud (Welded on Part)

80H/80HX/86HX/80HX+6

REV -

89

SECTION 2 - TURNTABLE FIGURE 2-3. CONTROL VALVE ASSEMBLY - OUTLET SECTION (RACINE)

90

80H/80HX/86HX/80HX+6

3120272

SECTION 2 - TURNTABLE FIGURE 2-3. CONTROL VALVE ASSEMBLY - OUTLET SECTION (RACINE) ITEM

PART NUMBER 4640455

QTY Ref

4640456

Ref

6 7 8 9 10 11 12 13

7004885 7002368 7004869 7004870 7004871 Kit 7004872 7002288 7004873 Kit 7004874 7002287 7004875 Kit Kit 7004891

1 1 4 4 1 1 1 1 1 1 1 1 1 1 1 1

14

7004888

1

15

7004890

1

16

7002364

1

17

7004884

1

7004833

1

1 1 2 3 4 5

3120272

DESCRIPTION RACINE PROPORTIONAL CONTROL VALVE ASSEMBLY OUTLET SECTION (3 SECTION) RACINE PROPORTIONAL CONTROL VALVE ASSEMBLY OUTLET SECTION (4 SECTION) Outlet Section (3 Section Valve) (Includes Items 4-12) Outlet Section (4 Section Valve) (Includes Items 4-12) Nut Stud Plug O-Ring Cartridge Assembly, Pilot Pressure Plug and O-Ring Assembly Plug O-Ring Spring Poppet Housing O-Ring O-Ring Swing and Telescope Valve Sections (See CONTROL VALVE ASSEMBLY - WORKING SECTION (RACINE) for Breakdown) Lift Valve Section (See CONTROL VALVE ASSEMBLY WORKING SECTION (RACINE) for Breakdown) Drive Valve Section (See CONTROL VALVE ASSEMBLY WORKING SECTION (RACINE) for Breakdown) Inlet Manifold (See CONTROL VALVE ASSEMBLY - INLET SECTION (RACINE) for Breakdown) Servo Assembly (See CONTROL VALVE ASSEMBLY - SERVO SECTION (RACINE) for Breakdown) Seal Kit - 7002368 Outlet Section (Includes Items 5,7,11 & 12) (4 Section Valve)

80H/80HX/86HX/80HX+6

REV -

91

SECTION 2 - TURNTABLE FIGURE 2-4. CONTROL VALVE ASSEMBLY - WORKING SECTION (RACINE)

92

80H/80HX/86HX/80HX+6

3120272

SECTION 2 - TURNTABLE FIGURE 2-4. CONTROL VALVE ASSEMBLY - WORKING SECTION (RACINE) ITEM

1 2 3 4 5 6 7 8 9 9 9 10 11 12 13 14 15

3120272

PART NUMBER 7004888 7004891 7004891

QTY Ref Ref Ref

7004890

Ref Ref 1 Ref Ref 1 1 1 2 1 1 1 1 1 2 1 1 1 4

7002391 7004808 7002233 7004802 Kit 7002398 7002231 7004805 7004807 4140010 Kit Kit Kit Kit Kit 7002378 7004832

DESCRIPTION LIFT VALVE SECTION (INCLUDING SERVO ASSEMBLY) SWING VALVE SECTION (INCLUDING SERVO ASSEMBLY) TELESCOPE VALVE SECTION (INCLUDING SERVO ASSEMBLY) (4 SECTION VALVE ONLY) DRIVE VALVE SECTION (INCLUDING SERVO ASSEMBLY) Valve Body (Not Serviced - Purchase Complete Assembly Screw, Socket Head Ramp (Supplied with Servo) Ring (Supplied with Servo) Plug Assembly O-Ring Cap End Screw, Socket Head Spool, Lift Section Spool, Swing Section Spool, Drive Section Ring, Piston O-Ring O-Ring O-Ring O-Ring O-Ring Seal Kit (Includes Items 6, 10, 11, 12, 13 & 14)

80H/80HX/86HX/80HX+6

REV

93

SECTION 2 - TURNTABLE FIGURE 2-5. CONTROL VALVE ASSEMBLY - INLET SECTION (RACINE)

94

80H/80HX/86HX/80HX+6

3120272

SECTION 2 - TURNTABLE FIGURE 2-5. CONTROL VALVE ASSEMBLY - INLET SECTION (RACINE) ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 21 21 21 21 21 21 21 21 21 21 21 21 22 23 24 25 26 27 28 29 30

3120272

PART NUMBER 7002364

QTY Ref

7002385 7004848 Kit 7002384 7002377 7002376 7002371 7004850 7004851 Kit 7002324 7002326 7002375 7002386 7004853 Kit 7004854 7000417 7004837 7002338 7004824 7004835 7004836 7002334 7004855 7004838 7004839 7004856 7002340 Kit 7004857 7004841 Kit 7004858 7004822 Kit Kit 7002327 Kit 7002374 7002319 7002229 7002330 7004823 Kit 7004860 7004861 7002223

1 1 1 1 1 1 1 1 1 1 4 1 1 1 1

1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1

DESCRIPTION RACINE PROPORTIONAL CONTROL VALVE ASSEMBLY INLET (DUMP) SECTION Plug Assembly Plug O-Ring Screw, Socket Set Spring Compression, Helical Spring Compression, Helical Poppet Seat Assembly Seat O-Ring Plug Orifice, 0.040 Orifice, 0.062 Plug, Assembly Plug O-Ring Solenoid Assembly Coil 12VDC Screw, Slotted, Pan Head Plate Sleeve Sleeve Case Spring Guide, Tube Assembly Tube Plunger Pin and Guide Assembly Guide Packing, Preformed, O-Ring Pin and Quad Ring Assembly Pin Quad Ring Cone and O-Ring Assembly Cone Packing, Preformed, O-Ring Packing, Preformed, O-Ring Nameplate O-Ring Screw, Socket Recessed Pin Ball Seat Assembly Seat, Ball O-Ring End Cap Assembly Cap Plug

80H/80HX/86HX/80HX+6

REV

95

SECTION 2 - TURNTABLE ITEM 31 32 33 34 35 36 37 38 39 40 41 42 43 44

96

PART NUMBER Kit 7002373 7002379 7004863 7004864 Kit Kit 7002372 7002370 Kit 7002360 Kit Kit Kit Kit 7004833

QTY 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 4

DESCRIPTION O-Ring Spacer Spring Stem Assembly Stem O-Ring Glyd Ring Poppet Seat O-Ring Housing, Inlet Manifold O-Ring O-Ring O-Ring O-Ring Seal Kit (Includes Items, 2,8,13,23,28,31,35,36,39,41,42,43,44 & soft items listed under #21) (1 Per Section)

80H/80HX/86HX/80HX+6

REV

3120272

SECTION 2 - TURNTABLE FIGURE 2-6. CONTROL VALVE ASSEMBLY - SERVO SECTION (RACINE)

98

80H/80HX/86HX/80HX+6

3120272

SECTION 2 - TURNTABLE FIGURE 2-6. CONTROL VALVE ASSEMBLY - SERVO SECTION (RACINE) ITEM

1 2 3 4 5 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45

3120272

PART NUMBER

QTY Ref

7004884 7002231 7004878 Kit Kit Kit 0100011 7004883 7002240 7002218 7002210 Kit Kit 7000423 7002212 7002216 7002215 7002214 7002213 7002211 1420003 7002242 Kit Kit 7002222 7002228 8004818 7002238 7002220 7002241 7002228 7004880 7002237 7004881 7002206 7002224 7004813 7004812 Kit 7002209 Kit Kit Kit Kit Kit Kit Kit Kit

4 2 2 1 1 1 AR 2 3 1 1 1 2 1 1 1 1 1 2 1 2 2 2 2 2 2 1 1 1 1 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION RACINE PROPORTIONAL CONTROL VALVE ASSEMBLY SERVO ASSEMBLY Servo Assembly Screw, Socket Head Screw, Socket Head O-Ring O-Ring O-Ring Loctite #242 Nose Cone Assembly (Contains Items 8 thru 14) Screw, Slotted Plate Nose O-Ring O-Ring Poppet Plunger Sleeve Tube Retainer Pin Cover Coil, 7.5 Volt Case O-Ring Packing, Preformed, O-Ring Screw, Socket Head (Short) Screw, Socket Head (Long) Body, Control Pin Spool Spring, Compression, Helical Screw, Socket Head Spring Seat and Ball Spring, Contour Spring Seat and Ball Control Pilot Piston Nut, Jam Screw, Cup Point Washer Seal Plug Packing, Preformed, O-Ring Packing, Preformed, O-Ring Packing, Preformed, O-Ring Packing, Preformed, O-Ring Seal Plate Packing, Preformed, O-Ring Packing, Preformed, O-Ring Packing, Preformed, O-Ring

80H/80HX/86HX/80HX+6

REV

99

SECTION 2 - TURNTABLE ITEM 46 47 48 49 50 51 52 53 54 55 56 56 56 57

100

PART NUMBER 7004816 7004882 7002217 7002234 7002203 7004817 7002205 7004814 Kit 7002704 Kit 7004808 Kit 7002223 7004831

QTY 1 1 1 1 1 1 1 1 1 1 1 1 2 2 4

DESCRIPTION Plate, Adapter Screw, Socket Set Spool Stop Spring, Sleeve and Spool Sleeve Assembly Body, Servo Spool Plug O-Ring Plug O-Ring Ramp Ring Plug Seal Kit (Includes Items 3,4,5,9,10,20,21,36,38-45,54 & soft items listed under #56)

80H/80HX/86HX/80HX+6

REV

3120272

SECTION 2 - TURNTABLE FIGURE 2-7. CONTROL VALVES ASSEMBLY - VICKERS VALVES

102

80H/80HX/86HX/80HX+6

3120272

SECTION 2 - TURNTABLE FIGURE 2-7. CONTROL VALVES ASSEMBLY - VICKERS VALVES ITEM

PART NUMBER

QTY Ref Ref Ref

2 4 4 4

0901399 4640360 7009745 7004289

1 1 1 1

4 4 4

7003635 7004368 7012910

1 1 1

4

7010635

1

4 5 7 7 7 7 7 7 7 7 10 10 10 10 10 11 12 13 14 15 16 17 18 19 20 21 23 24 25 26 27 28 29 30 31

7009798 0140001 4640513 7003640 7004289 2900503 7000645 7012910 2900756 7022390 4640123 7004368 7012518 7000558 7006075 0641614 4060808 0641708 4751600 4761600 4300034 3311601 4300033 3311501 4751500 4761500 3311401 4751400 4761400 0641528 0641416 4751700 4761700 0641606 0641608

1 1 AR AR AR AR AR AR AR AR 1 1 1 1 1 AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR

3120272

DESCRIPTION CONTROL VALVES INSTALLATIONS CONTROL VALVES INSTALLATION - WITHOUT PROP TELE (STANDARD PARTS) CONTROL VALVES INSTALLATION - WITH PROP TELE (STANDARD PARTS) Bracket, Mounting Dump Valve Assembly Coil (Vickers/Modular Controls Version) Solenoid Cartridge Less Coil (Vickers/Modular Controls Version) Check Valve Cartridge (Vickers/Modular Controls Version) Coil (Hydraforce Version) Solenoid Cartridge Less Coil (1989 to Present) (Hydraforce Version) Solenoid Cartridge Less Coil (Prior to 1989) (Hydraforce Version) Check Valve Cartridge (Hydraforce Version) Horn Dump Valve Assembly Coil (Modular Controls Version) Cartridge Less Coil (Modular Controls Version) Seal Kit (Modular Controls Version) Coil (Hydraforce Version) Cartridge Less Coil (Hydraforce Version) Seal Kit (Hydraforce Version) Nut (Holds Coil on Cartridge) Solenoid Valve Assembly Coil (Hydraforce Version) Seal Kit (Hydraforce Version) Coil (FPS Version) Seal Kit (FPS Version) Bolt 3/8in-16NC x 1 3/4in Shield Bolt 7/16in-14NC x 1in Flatwasher 3/8in Lockwasher 3/8in Stud (Welded on Part - Not Shown) Nut 3/8in-16NC Stud (Welded on Part) Nut 5/16in-18NC Flatwasher 5/16in Lockwasher 5/16in Nut 1/4in-20NC Flatwasher 1/4in Lockwasher 1/4in Bolt 5/16in-18NC x 3 1/2in Bolt 1/4in-20NC x 2in Flatwasher 7/16in Lockwasher 7/16in Bolt 3/8in-16NC x 3/4in Bolt 3/8in-16NC x 1in

80H/80HX/86HX/80HX+6

REV N G

103

SECTION 2 - TURNTABLE ITEM 32 33 34 35 36 36 36

104

PART NUMBER 0641424 0641430 4640520 0641426 4640839 7012945 7010542 0237771

QTY AR AR 1 AR 1 1 1 Ref Ref

0251312

Ref

0237772

Ref

0231311

Ref

0252184

Ref

0252185

Ref

0256159

Ref

0256158

Ref

0238206

Ref

0238207

Ref

0252186

Ref

0252187

Ref

0256302

Ref

0256301

Ref

51 51

4640514

Ref 1

51

4640913

1

51

4640524

1

51

4640914

1

52 52

4640711

Ref 1

DESCRIPTION Bolt 1/4in-20NC x 3in Bolt 1/4in-20NC x 3 3/4in Valve, Relief - Not Mounted is Called out on Pump Circuit Bolt 1/4in-20NC x 3 1/4in Relief Valve Assembly (Machines Built May 1993 to Present) Cartridge, Relief Cartridge, Shuttle STANDARD CONTROLS (ELECTRIC OVER HYDRAULIC): CONTROL VALVES INSTALLATION - WITHOUT PROP TELE/WITHOUT ROTATE/WITHOUT 4WS PRIOR TO NOVEMBER 1990 (VARIABLE PARTS) CONTROL VALVES INSTALLATION - WITHOUT PROP TELE/WITHOUT ROTATE/WITHOUT 4WS NOVEMBER 1990 TO PRESENT (VARIABLE PARTS) CONTROL VALVES INSTALLATION - WITHOUT PROP TELE/WITH ROTATE/WITHOUT 4WS PRIOR TO NOVEMBER 1990 (VARIABLE PARTS) CONTROL VALVES INSTALLATION - WITHOUT PROP TELE/WITH ROTATE/WITHOUT 4WS NOVEMBER 1990 TO PRESENT (VARIABLE PARTS) CONTROL VALVES INSTALLATION - WITHOUT PROP TELE/WITHOUT ROTATE/WITH 4WS (VARIABLE PARTS) CONTROL VALVES INSTALLATION - WITHOUT PROP TELE/WITH ROTATE/WITH 4WS (VARIABLE PARTS) CONTROL VALVES INSTALLATION - WITHOUT PROP TELE/WITHOUT ROTATE/WITH 4WS/WITH JACKS ON BOTH ENDS (VARIABLE PARTS) CONTROL VALVES INSTALLATION - WITHOUT PROP TELE/WITH ROTATE/WITH 4WS/WITH JACKS ON BOTH ENDS (VARIABLE PARTS) CONTROL VALVES INSTALLATION - WITH PROP TELE/WITHOUT ROTATE/WITHOUT 4WS (VARIABLE PARTS) CONTROL VALVES INSTALLATION - WITH PROP TELE/WITH ROTATE/WITHOUT 4WS (VARIABLE PARTS) CONTROL VALVES INSTALLATION - WITH PROP TELE/WITHOUT ROTATE WITH 4WS (VARIABLE PARTS) CONTROL VALVES INSTALLATION - WITH PROP TELE/WITH ROTATE WITH 4WS (VARIABLE PARTS) CONTROL VALVES INSTALLATION - WITH PROP TELE/ WITHOUT ROTATE/WITH 4WS/WITH JACKS ON BOTH ENDS (VARIABLE PARTS) CONTROL VALVES INSTALLATION - WITH PROP TELE/WITH ROTATE/WITH 4WS/WITH JACKS ON BOTH ENDS (VARIABLE PARTS) Control Valve Assembly (Vickers) Options: 3 Section - Prior to October 1994 (Without Prop Tele) (See CONTROL VALVE ASSEMBLY - VICKERS for Breakdown) 3 Section - October 1994 to Present (Without Tele) (See CONTROL VALVE ASSEMBLY - VICKERS for Breakdown) 4 Section - Prior to October 1994 (With Prop Tele) (See CONTROL VALVE ASSEMBLY - VICKERS for Breakdown) 4 Section - October 1994 to Present (See CONTROL VALVE ASSEMBLY - VICKERS for Breakdown) Control Valve Assembly (Bang-Bang) Options: 1 Section (0252186 Installation) (See CONTROL VALVE ASSEMBLY - RACINE BANG-BANG WITH DUMP for Breakdown)

80H/80HX/86HX/80HX+6

REV

N

8

N

9

6 6 2

2

5 6 5 5 2

2

3120272

SECTION 2 - TURNTABLE ITEM 52

PART NUMBER 4640710

QTY 1

52

4640447

1

52

4640734

1

52

4640730

1

52

4640246

1

52

4640941

1

52

4640646

1

52

4640692

1

52

4640247

1

52

4640645

1

52

4640909

1

53 53 53 54 54 54 54 54 54 55 55 55 55 55 56

4640522 4640523 2900698 4640512 7009756

4640521 4640771 2900770 Not Required 4640929

1 1 1 1 1 Ref 1 1 1 Ref AR 1 1 0 1

56 56

7012970 7012953

3120272

3790118 3790211 3790016

0239221

1 1 Ref Ref

0253031

Ref

DESCRIPTION 2 Section (0252184 Installation) (See CONTROL VALVE ASSEMBLY - RACINE BANG-BANG WITH DUMP for Breakdown) 2 Section (0238206 Installation Prior to May 1993) (See CONTROL VALVE ASSEMBLY - BANG-BANG WITH INLET RELIEF for Breakdown) 2 Section (0238206 Installation May 1993 to Present) (See CONTROL VALVE ASSEMBLY - RACINE BANG-BANG WITH DUMP for Breakdown) 2 Section (0252187 Installation) (See CONTROL VALVE ASSEMBLY - RACINE BANG-BANG WITH DUMP for Breakdown) 3 Section (0237771 - Prior to November 1990 and 0238207 Prior to June 1995 Installation) (See CONTROL VALVE ASSEMBLY - RACINE BANG-BANG WITH DUMP for Breakdown) 3 Section (0238207 - June 1995 to Present) (See FRAME SECTION for Breakdown) 3 Section (0251312 Installation) (See CONTROL VALVE ASSEMBLY - RACINE BANG-BANG WITH DUMP for Breakdown) 3 Section (0252185 Installation) (See CONTROL VALVE ASSEMBLY - RACINE BANG-BANG WITH DUMP for Breakdown) 4 Section (0257772 Installation - Prior to November 1990) (See CONTROL VALVE ASSEMBLY - RACINE BANG-BANG WITH DUMP for Breakdown) 4 Section (0251311 Installation - November 1990 to January 1995) (See CONTROL VALVE ASSEMBLY - RACINE BANGBANG WITH DUMP for Breakdown) 4 Section (0251311 Installation - January 1995 to Present) (See CONTROL VALVE ASSEMBLY - BANG-BANG WITH DUMP for Breakdown) Pressure Reducing Valve Assembly Cartridge Seal Kit Sequence Valve Assembly Cartridge Not Seal Kit Available - Use: O-Ring O-Ring O-Ring Control Valve Assembly Options: Valve (2WS Without Prop Tele Prior to November 1990) Cartridge Seal Kit Valve (All Other Applications) Relief Valve Assembly (Machines without Prop Tele Built Only) (SN 48272 to Present) Cartridge, Relief Seal Kit - 7012970 Cartridge HYDRAULIC CONTROLS (ALL HYDRAULIC): CONTROL VALVES INSTALLATION - WITH PROP TELE/WITHOUT ROTATE/WITHOUT 4WS BUILT PRIOR TO MARCH 1992 (VARIABLE PARTS) CONTROL VALVES INSTALLATION - WITH PROP TELE/WITHOUT ROTATE/WITHOUT 4WS BUILT MARCH 1992

80H/80HX/86HX/80HX+6

REV

L

D

105

SECTION 2 - TURNTABLE ITEM

PART NUMBER

QTY

0239222

Ref

0253032

Ref

65 65

4640561

Ref 1

65

4640918

1

66 66

4640571

Ref 1

66

4640246

1

66

4640941

1

67

4640535

Ref 1

Ref

68

4640580

1 Ref

69

4640716

1

Ref 70 71 71 71

106

4640354 4640362 7004278 7012922 0238140

1 1 1 1 Ref

101

4640519

1

102 103 104 105

4300038 4751500 4761500 3311501

4 4 4 4

DESCRIPTION TO PRESENT (VARIABLE PARTS) CONTROL VALVES INSTALLATION - WITH PROP TELE/WITH ROTATE/WITHOUT 4WS BUILT PRIOR TO MARCH 1992 (VARIABLE PARTS) CONTROL VALVES INSTALLATION - WITH PROP TELE/WITH ROTATE/ WITHOUT 4WS BUILT MARCH 1992 TO PRESENT (VARIABLE PARTS) Control Valve Assembly (Vickers) Options: Control Valve Assembly (Prior to October 1994) (See CONTROL VALVE ASSEMBLY - VICKERS for Breakdown) Control Valve Assembly (October 1994 to Present) (See VICKERS VALVE ASSEMBLY - HYDRAULIC CONTROLS for Breakdown) Control Valve Assembly (Bang-Bang) Options: 2 Section (See CONTROL VALVE ASSEMBLY - RACINE BANG-BANG WITH DUMP for Breakdown) 3 Section - Prior to June 1995 (See CONTROL VALVE ASSEMBLY - RACINE BANG-BANG WITH DUMP for Breakdown) 3 Section - June 1995 to Present (See CONTROL VALVE ASSEMBLY - BANG-BANG WITH DUMP for Breakdown) Accessory Valve Options: Accessory Valve Assembly (Machines Built Through 1989) (See ACCESSORY VALVE ASSEMBLY (MILLER) for Breakdown) Note: 4640535 Accessory Valve is no longer available as a complete assembly. See ACCESSORY VALVE ASSEMBLY (MILLER) for Individual parts.

Accessory Valve Assembly (Machines Built 1989 to September 1991) (See ACCESSORY VALVE ASSEMBLY for Breakdown) Note: 4640580 Accessory Valve is no longer available as a complete assembly. See ACCESSORY VALVE ASSEMBLY for Individual parts.

Accessory Valve Assembly (Machines Built September 1991 to Present) (See ACCESSORY VALVE ASSEMBLY for Breakdown) Note: Complete 4640716 Valves are available. See ACCESSORY VALVE ASSEMBLY for Individual parts.

Relief Valve Assembly Pressure Reducing Valve Assembly Cartridge (Modular Controls Version) Cartridge (Hydraforce Version) EXTEND-A-REACH VALVE INSTALLATION (80HX+6/86HX ONLY) Control Valve Assembly (See CONTROL VALVE ASSEMBLY - 1 SECTION BANG-BANG for Breakdown) Stud (Welded on Part) Flatwasher 5/16in Lockwasher 5/16in Nut 5/16in-18NC

80H/80HX/86HX/80HX+6

REV M

D

-

3120272

SECTION 2 - TURNTABLE FIGURE 2-8. CONTROL VALVE ASSEMBLY - VICKERS (PRIOR TO OCTOBER 1994)

108

80H/80HX/86HX/80HX+6

3120272

SECTION 2 - TURNTABLE FIGURE 2-8. CONTROL VALVE ASSEMBLY - VICKERS (PRIOR TO OCTOBER 1994) ITEM

PART NUMBER 4640524

QTY Ref

4640561

Ref

4640514

Ref

1 1 2 3 4 5 6 7 7

7006747 Not Available 7006725 7006733 Kit Kit Kit 7009350 7009355

1 1 1 1 5 5 5 1 1

7 8 8 9

7006760 7006762 7009356 7009351

1 1 1 1

9

7009357

1

10 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

7006763 7009358 7009317 Kit 7009316 7009315 7009319 Kit 7006744 7006726 Kit 7006728 7006729 7006730 7006731 7006745

1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 8 Ref 2 2 2 2 2 2 Ref 2 2 2 2

3120272

7006746 Kit 7009323 Kit 7009324 7009325 7006757 Kit Kit 7006732

DESCRIPTION CONTROL VALVE ASSEMBLY (VICKERS 4 SECTION) (STANDARD) (PRIOR TO OCTOBER 1994) CONTROL VALVE ASSEMBLY (VICKERS 4 SECTION) (HYDRAULIC CONTROLS) (PRIOR TO OCTOBER 1994) CONTROL VALVE ASSEMBLY (VICKERS 3 SECTION) (PRIOR TO OCTOBER 1994) Inlet Body (Standard) Inlet Body (Hydraulic Controls) Setscrew (Standard Only) Plug O-Ring O-Ring O-Ring Working Section - Complete (Drive) (4 Section) (Standard) Working Section - Complete (Drive) (4 Section) (Hydraulic Controls) Working Section - Complete (Drive) (3 Section) Working Section - Complete (Lift) (Standard) Working Section - Complete (Lift) (Hydraulic Controls) Working Section - Complete (Telescope) (4 Section Only) (Standard) Working Section - Complete (Telescope) (4 Section Only) (Hydraulic Controls) Working Section - Complete (Swing) (Standard) Working Section - Complete (Swing) (Hydraulic Controls) Nut, Retaining O-Ring Core Tube (Includes O-Ring) Coil and Frame Pin O-Ring Spool Plug, Torque O-Ring Shim Kit Spring Poppet Ball Screw Cap, End (Not Sold Separately) Ball O-Ring Plug Gasket Spring Retainer Spool (Not Sold Separately) Seat Ring, Back-up O-Ring Servo Stem Assembly

80H/80HX/86HX/80HX+6

REV -

109

SECTION 2 - TURNTABLE ITEM 37 38 38 38 38 39 40 41 42 43 44 45 46 46 46 46 46 47 47 48 49 50 51 52

110

PART NUMBER 7006737 7009321 7009363 Not Required Kit 7006752 Kit Kit 7006773 7006756 7006771 Kit 7006761 7006761 7006761 7009369 7009368 7006777 Not Required 7006780 7006778 Kit 7009329 7006782 7009330

QTY 2 1 1 0 1 2 2 2 2 2 1 1 2 1 2 2 1 1 0 1 1 1 3 6 4

7009395

5

DESCRIPTION Poppet Retainer (13/16in-2.1cm Length) (Design A) Retainer (1 3/16in-3cm Length) (Design B) Retainer (Design C) O-Ring Retainer Ring, Back-up O-Ring Spring Poppet Plug, Torque O-Ring Ball (Design A - All Sections Except Swing) Ball (Design A - Swing Section) Ball (Design B - All Sections) Poppet (Design C - All Sections) Spring (Design C - All Sections) Pin, Solid (Design A - Swing Section Only) Pin, Solid (Design B and Design C) Cover End Plug, Torque O-Ring Rod, Tie Nut Seal Kit (Includes Items 4, 5, 6, 12, 16, 27, 29, 34, 35, 38, 40, 41, 45 50 & Servo Stem O-Rings) Seal Kit - Valve Face (Includes Items 4, 5 & 6)

80H/80HX/86HX/80HX+6

REV

3120272

SECTION 2 - TURNTABLE FIGURE 2-9. CONTROL VALVE ASSEMBLY - VICKERS (OCTOBER 1994 TO PRESENT)

112

80H/80HX/86HX/80HX+6

3120272

SECTION 2 - TURNTABLE FIGURE 2-9. CONTROL VALVE ASSEMBLY - VICKERS (OCTOBER 1994 TO PRESENT) ITEM

PART NUMBER 4640913 4640914

1 2 3 4 5 6

7006724 7006733 Kit Kit Kit 7006725

100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 127 128 129 130 131 132 133 134 135 136 137 138

Kit 7012319 Kit Kit Kit 7012322 Kit Kit 7006730 7012325 7012339 7009319 7012326 7012327 7006745 7006731 7006748 7006746 7009323 7012330 7012329 7012328 7009324 7009320 7006737 7006757 7006773 Kit Kit 7009398 Kit Kit 7012333 Kit Kit Kit Kit Not Serviced 7009330

3120272

QTY Ref Ref Ref Ref 1 1 1 1 1 1 Ref AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR

DESCRIPTION CONTROL VALVE ASSEMBLIES VICKERS VALVE ASSEMBLY - 3 SECTION VICKERS VALVE ASSEMBLY - 4 SECTION Inlet Section Inlet Body Plug O-Ring O-Ring O-Ring Setscrew Working Sections (Standard Parts) Cap (2 Per Section) Screw (2 Per Section) Nut (2 Per Section) Plug (2 Per Section) Packing (2 Per Section) Packing (2 Per Section) Piston (2 Per Section) Spring (2 Per Section) Poppet (2 Per Section) Nut, Retaining (2 Per Section) Coil (2 Per Section) Pin (2 Per Section) Core Tube Sub Assembly (2 Per Section) Spool Screw (8 Per Section) Ball Gasket Ball Plug (2 Per Section) Shim (AR Per Section) Retainer (2 Per Section) Shim (AR Per Section) Spring (2 Per Section) Stem Servo Sub Assembly (2 Per Section) Poppet (2 Per Section) Seat (2 Per Section) Spring (2 Per Section) O-Ring (2 Per Section) Back-up (2 Per Section) Retainer (2 Per Section) Back-up Ring (2 Per Section) O-Ring (2 Per Section) Load Sense (2 Per Section) O-Ring (2 Per Section) O-Ring (2 Per Section) O-Ring (5 Per Section) O-Ring (2 Per Section) Cap, End (2 Per Section) Seal Kit (1 Per Section)

80H/80HX/86HX/80HX+6

REV -

113

SECTION 2 - TURNTABLE ITEM

114

PART NUMBER 7012383

150 150 150 150 150 151 151 151 152 152 152 152 153 153 153

Not Required 7012300

201 202 203 204 205 206 207 208

7006782 7009361 7012337 Kit 7006778 7012338 Kit 7012336

7012332 7012334 7012334 7012335 7012331 7012340 7009399 7009397 7009399

QTY AR Ref Ref Ref Ref Ref Ref 1 1 Ref 2 2 2 Ref 0 1 Ref 6 3 1 2 2 1 1 1

DESCRIPTION Piston/Spring Kit (Includes 1 each of 100, 102, 103, 106 & 107) (2 per Section) WORKING SECTION (VARIABLE PARTS) Drive Section Lift Section Telescope Section (With Prop Tele) Swing Section Spool Options: Drive, Lift and Telescope Sections Swing Section Poppet Options: Drive Section Lift and Telescope Sections Swing Section Piston Options: Drive, Lift and Telescope Sections Swing Section OUTLET SECTION Nut Rod, Tie Cover End O-Ring Plug Setscrew Orifice Sub-Assembly O-Ring Plug

80H/80HX/86HX/80HX+6

REV

3120272

SECTION 2 - TURNTABLE FIGURE 2-10. VICKERS VALVE ASSEMBLY - HYDRAULIC CONTROLS (OCTOBER 1994 TO PRESENT)

116

80H/80HX/86HX/80HX+6

3120272

SECTION 2 - TURNTABLE FIGURE 2-10. VICKERS VALVE ASSEMBLY - HYDRAULIC CONTROLS (OCTOBER 1994 TO PRESENT) ITEM

PART NUMBER 4640918

1 3 4 5

7012348 Kit Kit Kit

100 101 102 103 104 105 106 107 108 109 114 116 120 123 124 125 127 128 129 130 131 132 133 134 135 136 138

7012343 7012342 7012341 7012344 Kit 7012322 7012323 7012346 7006730 7006728 7012347 Kit 7012349 7006732 7006737 7012350 7006773 Kit Kit 7012353 Kit Kit 7012352 Kit Kit Kit Not Serviced 7009330

150 150 150 150 150 151 151 151 151 151 152 152 152 152

3120272

7012356 7012334 7012334 7012335 7012355 7012331 7012331 4640913 7009399 7009397 7009397

QTY Ref Ref 1 1 1 1 Ref AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR Ref Ref Ref Ref Ref Ref 1 1 1 1 Ref 2 2 2

DESCRIPTION VICKERS VALVE ASSEMBLY - 4 SECTION INLET SECTION Inlet Body O-Ring O-Ring O-Ring WORKING SECTIONS (STANDARD PARTS) Cap (2 Per Section) Screw (2 Per Section) Nut (2 Per Section) Plug (2 Per Section) Packing (2 Per Section) Packing (2 Per Section) Piston (2 Per Section) Spring (2 Per Section) Poppet (2 Per Section) Shim Kit (2 Per Section) Screw (8 Per Section) Gasket Retainer (2 Per Section) Stem Servo Sub Assembly (2 Per Section) Poppet (2 Per Section) Plug (2 Per Section) Spring (2 Per Section) O-Ring (2 Per Section) Back-up (2 Per Section) Retainer (2 Per Section) Back-up Ring (2 Per Section) O-Ring (2 Per Section) Load Sense (2 Per Section) O-Ring (2 Per Section) O-Ring (2 Per Section) O-Ring (5 Per Section) Cap, End (2 Per Section) Seal Kit (1 Per Section) Working Section Options: #1 Working Section (Drive) #2 Working Section (Lift) #3 Working Section (Telescope) #4 Working Section (Swing) Spool Drive Section Lift Section Telescope Section Swing Section Poppet Options: Drive Section Lift Section Telescope Section

80H/80HX/86HX/80HX+6

REV -

117

SECTION 2 - TURNTABLE

118

ITEM 152 153 153 153 153 153 154 154 154 154 154

PART NUMBER 7009399 7012300 7009399 Not Required Not Required 7012300

201 202 203 204 205 206 207 208

7006782 7009329 7012337 Kit 7006778 7012338 Kit 7012336

7012354 7006749 7006749 7006749

QTY 2 AR 2 0 0 2 Ref 2 2 2 2 Ref 6 3 1 2 2 1 1 1

DESCRIPTION Swing Section Piston Options: Drive Section Lift Section Telescope Section Swing Section Spring Options: Drive Section Lift Section Telescope Section Swing Section OUTLET SECTION Nut Rod, Tie Cover End O-Ring Plug Setscrew Orifice Sub-Assembly O-Ring Plug

80H/80HX/86HX/80HX+6

REV

3120272

SECTION 2 - TURNTABLE FIGURE 2-11. CONTROL VALVE ASSEMBLY - RACINE BANG-BANG WITH DUMP SECTION

120

80H/80HX/86HX/80HX+6

3120272

SECTION 2 - TURNTABLE FIGURE 2-11. CONTROL VALVE ASSEMBLY - RACINE BANG-BANG WITH DUMP SECTION ITEM

PART NUMBER

QTY Ref

1

4640711 4640710 4640734 4640730 4640571 4640246 4640646 4640692 4640247 4640645 7002304

Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref 1 1 1 Ref 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 Ref 1 1 1 1 1 1 1 1 1 1 Ref AR

2 2 3 3 4 4 5 6 7 8 8 9 9 10 11 12 13 14 15 15 16 17 17 17 18 19 20 21 21 22 23 23 24 25

7004823 7002378 7002229

40

7004859

3120272

7004822 7004840 7002346 7004839 7004838 7004841 7002342 7002340 7002337 7004834 7002334 7004835 7000417 7004836 7002338 7002327 7004837 7002322 7004826 7002321 7002328 7002294 7002320 7004842 7002329 7002323 7000102 7002326 7002324

DESCRIPTION CONTROL VALVE ASSEMBLY - BANG-BANG WITH DUMP SECTION Valve Assembly - 1 Section Valve Assembly - 2 Section Valve Assembly - 2 Section Valve Assembly - 2 Section Valve Assembly - 2 Section Valve Assembly - 3 Section Valve Assembly - 3 Section Valve Assembly - 3 Section Valve Assembly - 4 Section Valve Assembly - 4 Section DUMP SECTION Solenoid Assembly Seat O-Ring Ball Guide Tube Assembly Cone, Female O-Ring Pin, Push Plunger Tube, Guide Pin, Push O-Ring Guide, External Push PIn O-Ring Sleeve, Inner Flux Spring Sleeve, Outer Flux Coil Case, Solenoid Plate, End Nameplate Screw Seat O-Ring Main Relief (Poppet) Valve Case, Poppet Spring Poppet Seat, Adjustable O-Ring Spring Plug O-Ring Orifice Plug WORKING SECTIONS (STANDARD PARTS) Solenoid Assembly (2 Per Section) (Includes Items 43-56)

80H/80HX/86HX/80HX+6

REV

B A A -

121

SECTION 2 - TURNTABLE ITEM 41 41 42 43 44 44 44 45 46 47 48 48 49 49 50 51 52 53 54 55 56

PART NUMBER 7002274 7003825 7002348 7002305 7002345 Kit Kit 7002346 7002344 7000470 7002341 Kit 7002340 Kit 7002333 7002334 7002336 7000418 7002335 7002338 7002339

101 101 101

7002316 7002317

101 102 102 102 102 102 103 103 103 103 103 104 104 104 104 105 105

105

122

7002315 Not Required 7002315 7003855 7002316

QTY AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR Ref Ref Ref 1 1 1 Ref 0 1 1 1

7000468

Ref 0 1 1 1 Ref 0 1 1 Ref AR

7002262

AR

7000414 7000413

4 1

Not Required 7002315 7002316 7003855 Not Required 7002315 7003855

DESCRIPTION Washer (7002315,7002316,7002317 Sections) (2 Per Section) Washer (7003855 Sections) (2 Per Section) Spring (2 Per Section) Guide Tube Assembly (1 Per Solenoid Assembly) Cone, Female (1 Per Solenoid Assembly) O-Ring (1 Per Solenoid Assembly) O-Ring (1 Per Solenoid Assembly) Pin, Push (1 Per Solenoid Assembly) Plunger (1 Per Solenoid Assembly) Tube, Guide (1 Per Solenoid Assembly) Pin, Actuator (1 Per Solenoid Assembly) Ring, Quad (1 Per Solenoid Assembly) Guide, External Push Pin (1 Per Solenoid Assembly) O-Ring (1 Per Solenoid Assembly) Sleeve, Inner Flux (1 Per Solenoid Assembly) Spring (1 Per Solenoid Assembly) Sleeve, Outer Flux (1 Per Solenoid Assembly) Coil (1 Per Solenoid Assembly) Case, Solenoid (1 Per Solenoid Assembly) Plate, End (1 Per Solenoid Assembly) Screw (4 Per Solenoid Assembly) WORKING SECTION (VARIABLE PARTS) Note: Complete Sections listed below include items 40-56 and relief valve assembly when equipped.

Section #1 Options: Level Section (4640711, 4640710 & 4640734 Valves) Rotate Section (4640730, 4640692, 4640645 & 4640247 Valves) Steer/Tele Section (4640571, 4640246 & 4640646 Valves) Section #2 Options: (4640711 Valves) Steer/Tele Section (4640734 & 4640645 Valves) Tele Section (4640710) Level Section (4640730, 4640571, 4640246, 4640646, 4640692 & 4640247 Valves) Section #3 Options: (4640711, 4640710, 4640734, 4640730 & 4640571 Valves) Steer/Tele Section (4640246 & 4640692 Valves) Level Section (4640645 & 4640646 Valves) Tele Section (4640646 Valves) Section #4 Options: (All except 464247 & 4640645 Valves) Steer/Tele Section (4640247 Valve Only) Tele Section (4640645 Valve Only) Relief Valve Options: Crossover Relief Valve Assembly - 7002315 Steer/Tele and 7003855 Tele Sections (Due to various suppliers - internal components are no longer field serviceable) Dual Pilot Check Valve Assembly - 7002316 Level Sections (Due to various suppliers - internal components are no longer field serviceable) Seal Kit - Working Section Seal Kit - Dump Section

80H/80HX/86HX/80HX+6

REV

3120272

SECTION 2 - TURNTABLE FIGURE 2-12. CONTROL VALVE ASSEMBLY - BANG-BANG WITH DUMP SECTION

124

80H/80HX/86HX/80HX+6

3120272

SECTION 2 - TURNTABLE FIGURE 2-12. CONTROL VALVE ASSEMBLY - BANG-BANG WITH DUMP SECTION ITEM

PART NUMBER 4640941 4640909

1 2 2 3 4 4

7002447 7002448 7002449 7002450 7002451 7011118 7000448

101 102 103 104 105 105 105 106 107 108 109 109 110 110 111 112 113 114 115 116 116 117

7004859 7003825 7002348 7002305 7002345 Kit Kit 7002346 7002344 7000470 7002341 Kit 7002340 Kit 7002333 7002334 7002336 7000418 7002335 7002338 7002327 7002339 7000414

151 151 151 152 152 152 152 153 153 153 153 154 154

3120272

7002315 7002317 7002316 7011183 7002315 7002315 7002316 7011183 7003855

QTY Ref Ref Ref Ref 1 1 1 1 1 1 2 Ref 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 2 Ref Ref 1 1 Ref 1 1 1 Ref 1 1 1 Ref 1

DESCRIPTION CONTROL VALVE ASSEMBLY - BANG-BANG VALVE ASSEMBLY - 3 SECTION VALVE ASSEMBLY - 4 SECTION DUMP SECTION ASSEMBLY Dump Section - Complete Cartridge Seal Kit - 7002448 Cartridge Coil Cartridge without Coil Seal Kit - 7002451 Cartridge O-Ring (Square Cut) (Between Sections) WORKING SECTIONS (STANDARD PARTS) Solenoid Assembly Washer Spring Guide Tube Assembly Cone, Female O-Ring O-Ring Pin, Push Plunger Tube, Guide Pin Actuator Ring, Quad Guide, External Push PIn O-Ring Sleeve, Inner Flux Spring Sleeve, Outer Flux Coil Case, Solenoid Plate, End Nameplate Screw Seal Kit - Working Section (1 Per Section) WORKING SECTIONS - COMPLETE (INCLUDES ITEMS 101-117 AND RELIEF VALVE ASSEMBLY WHEN EQUIPPED) Section #1 Options: Steer Section (4640941 Valve) Rotate Section (4640909 Valve) Section #2 Options: Level Section (4640941 Valve) (Prior to SN 27357) Level Section (4640941 Valve) (SN 27357 to Present) Steer Section (4640909 Valve) Section #3 Options: Tele Section (4640941 Valve) Level Section (4640909 Valve) (Prior to SN 27357) Level Section (4640909 Valve) (SN 27357 to Present) Section #4 Options: Tele Section (4640909 Valve Only)

80H/80HX/86HX/80HX+6

REV B A

125

SECTION 2 - TURNTABLE

126

ITEM 155 155

PART NUMBER 7000468

QTY Ref AR

155

7002262

AR

155

7011183

AR

DESCRIPTION Relief Valve Options: Crossover Relief Valve Assembly - 7002315 Steer/Tele and 7003855 Tele Sections (Due to various suppliers - internal components are no longer field serviceable) Dual Pilot Check Valve Assembly - 7002316 Level Sections (Due to various suppliers - internal components are no longer field serviceable) (Prior to SN 27357) Dual Pilot Check Valve Assembly - 7011182 Level Sections (Due to various suppliers - internal components are no longer field serviceable) (SN 27357 to Present)

80H/80HX/86HX/80HX+6

REV

3120272

SECTION 2 - TURNTABLE FIGURE 2-13. CONTROL VALVE ASSEMBLY - BANG-BANG WITH INLET RELIEF

128

80H/80HX/86HX/80HX+6

3120272

SECTION 2 - TURNTABLE FIGURE 2-13. CONTROL VALVE ASSEMBLY - BANG-BANG WITH INLET RELIEF ITEM

PART NUMBER

QTY Ref

1 2 2

4640461 4640447 4640820 7000447 7000413

5 6 7 8 9 10 11 12 13

7002274 7002273 7004859 7002305 7002345 7002346 7002344 7000470 7002341

Ref Ref Ref 1 1 Ref AR AR AR AR AR AR AR AR AR

14 15 16 17 18 19 20 21

7002340 7002333 7002334 7002336 7000418 7002335 7002338 7002339 7000414

27

7000468

AR AR AR AR AR AR AR AR AR Ref Ref 0 1 Ref 1 Ref 1

28

7002262

1

25 25 25 26 26

3120272

Not Required 7000466 7002257

DESCRIPTION CONTROL VALVE ASSEMBLY - BANG-BANG WITH INLET RELIEF VALVE ASSEMBLY - 1 SECTION VALVE ASSEMBLY - 2 SECTION INLET RELIEF SECTION ASSEMBLY Cartridge Seal Kit - 7002254 Section WORKING SECTIONS ASSEMBLY (STANDARD PARTS) Washer (2 Per Section) Spring (2 Per Section) Solenoid Assembly (2 Per Section) Guide Tube Assembly (1 Per Solenoid Assembly) Female Cone/O-Ring Assembly (1 Per Solenoid Assembly) Pin, Push (1 Per Solenoid Assembly) Plunger (1 Per Solenoid Assembly) Tube, Guide (1 Per Solenoid Assembly) Actuator Pin/Quad Ring Assembly (1 Per Solenoid Assembly) Pin Guide/O-Ring Assembly (1 Per Solenoid Assembly) Sleeve, Inner Flux (1 Per Solenoid Assembly) Spring (1 Per Solenoid Assembly) Sleeve, Outer Flux (1 Per Solenoid Assembly) Coil (1 Per Solenoid Assembly) Case, Solenoid (1 Per Solenoid Assembly) Plate, End (1 Per Solenoid Assembly) Screw (4 Per Solenoid Assembly) Seal Kit - Working Section (1 Per Section) WORKING SECTIONS (VARIABLE PARTS) Section #1 Options: 4640461 Valve 4640447 Valve (Includes Item 27) Section #2 Options: 4640461 & 4640447 Valves (Includes Item 28) Relief Valve Options: Crossover Relief Valve Assembly - 7000466 Section (Due to various suppliers - internal components are no longer field serviceable) Dual Pilot Check Valve Assembly 7002257 Section (Due to various suppliers - internal components are no longer field serviceable)

80H/80HX/86HX/80HX+6

REV

A A

129

SECTION 2 - TURNTABLE FIGURE 2-14. CONTROL VALVE ASSEMBLY - 1 SECTION BANG-BANG (80HX+6/86HX)

130

80H/80HX/86HX/80HX+6

3120272

SECTION 2 - TURNTABLE FIGURE 2-14. CONTROL VALVE ASSEMBLY - 1 SECTION BANG-BANG (80HX+6/86HX) ITEM

PART NUMBER 4640519

QTY Ref

1 2 3 4 5 6 6 6 7 8 9 10 10 11 11 12 13 14 15 16 17 17 18 19

7002315 7004859 7002274 7002348 7002305 7002345 Kit Kit 7002346 7002344 7000470 7002341 Kit 7002340 Kit 7002333 7002334 7002336 7000418 7002335 7002338 7002327 7002339 7000468

1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1

7000414

1

3120272

DESCRIPTION CONTROL VALVE ASSEMBLY - 1 SECTION BANG-BANG (80HX+6/86HX MACHINES) Telescope Section - Complete Solenoid Assembly Washer Spring Guide Tube Assembly Cone, Female O-Ring O-Ring Pin, Push Plunger Tube, Guide Pin, Actuator Ring, Quad Guide, External Push PIn O-Ring Sleeve, Inner Flux Spring Sleeve, Outer Flux Coil Case, Solenoid Plate, End Nameplate Screw Crossover Relief Valve Block Assembly (Internal Parts are No Longer Field Serviceable) Seal Kit - Working Section

80H/80HX/86HX/80HX+6

REV -

131

SECTION 2 - TURNTABLE FIGURE 2-15. ACCESSORY VALVE ASSEMBLY (MILLER) (HYDRAULIC CONTROLS MACHINES BUILT THROUGH 1989)

132

80H/80HX/86HX/80HX+6

3120272

SECTION 2 - TURNTABLE FIGURE 2-15. ACCESSORY VALVE ASSEMBLY (MILLER) (HYDRAULIC CONTROLS MACHINES BUILT THROUGH 1989) ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 14

3120272

PART NUMBER 4640535

QTY Ref

7009755 7009759 7007760 3790015 7009761 3790014 7009756 3790118 3790211 3790016 7009762 7009757 7009758

Ref Ref 1 1 2 1 2 1 1 1 2 2 2 1 1

DESCRIPTION ACCESSORY VALVE ASSEMBY (MILLER) (HYDRAULIC CONTROLS MACHINES BUILT THROUGH 1989) Note: Not sold as a complete assembly.

Body (Not Sold Separately) Cartridge, Pressure Reducing/Relieving O-Ring Ring, Back-Up O-Ring Ring, Back-Up O-Ring Cartridge, Sequence O-Ring O-Ring O-Ring Ring, Back-Up Cartridge, 2-Position Coil (Includes Nut and Washer)

80H/80HX/86HX/80HX+6

REV A

133

SECTION 2 - TURNTABLE FIGURE 2-16. ACCESSORY VALVE ASSEMBLY

134

80H/80HX/86HX/80HX+6

3120272

SECTION 2 - TURNTABLE FIGURE 2-16. ACCESSORY VALVE ASSEMBLY ITEM

PART NUMBER 4640580

QTY Ref

1 2 3 4 5

7004365 7004366 7004367 7004369 7004368 2900707 2900708 2900709 4640716

Ref 1 1 1 1 1 2 1 1 Ref Ref

101 101 102 102

7012506 7010552 7012505 7010553

1 1 1 1

103 103 104 105 104 105

7012507 7010554 7004369 7004368 7010556 7010555 7012509 7010557 7012510 7010558 7012511 7010559 2900709 7010560

1 1 1 1 1 1 1 1 1 1 1 1 1 1

3120272

DESCRIPTION ACCESSORY VALVE ASSEMBLY (HYDRAULIC CONTROLS MACHINES BUILT 1990 TO SEPTEMBER 1991) Note: Not sold as a complete assembly.

Cartridge - Sequence Cartridge - Pressure Reducing Cartridge - Main Relief Cartridge Less Coil - Dump Coil Seal Kit (Sequence and Pressure Reducing) Seal Kit (Main Relief) Seal Kit (Dump) ACCESSORY VALVE ASSEMBLY (HYDRAULIC CONTROLS MACHINES BUILT SEPTEMBER 1991 TO PRESENT) Note: Refer to P/N stamped on cartridge hex nut for identification.

Cartridge - Sequence (Hydraforce PS10-34A) Cartridge - Sequence (Vickers/Modular Controls PSV7-10V) Cartridge - Pressure Reducing (Hydraforce PR10-32A) Cartridge - Pressure Reducing (Vickers/Modular Controls PRV110V) Cartridge - Main Relief (Hydraforce RV50-26A) Cartridge - Main Relief (Vickers/Modular Controls RV5-10V) Cartridge Less Coil - Dump (Hydraforce SV16-21) Coil (Hydraforce 6352012) Cartridge W/ Coil-Dump (Vickers/Modular Controls SV3-16V) Coil (Vickers/Modular Controls 565966) Seal Kit (Sequence) (Hydraforce Version) Seal Kit (Sequence) (Vickers/Modular Controls Version) Seal Kit (Pressure Reducing) (Hydraforce Version) Seal Kit (Pressure Reducing) (Vickers/Modular Controls Version) Seal Kit (Main Relief) (Hydraforce Version) Seal Kit (Main Relief) (Vickers/Modular Controls Version) Seal Kit (Dump) (Hydraforce Version) Seal Kit (Dump) (Vickers/Modular Controls Version)

80H/80HX/86HX/80HX+6

REV -

-

135

SECTION 2 - TURNTABLE FIGURE 2-17. SWING DRIVE, BEARING AND LOCK INSTALLATIONS

136

80H/80HX/86HX/80HX+6

3120272

SECTION 2 - TURNTABLE FIGURE 2-17. SWING DRIVE, BEARING AND LOCK INSTALLATIONS ITEM

PART NUMBER

1 1

3160115

QTY Ref Ref Ref Ref Ref Ref 1

1

3160138

1

1

3160274

1

2 2

0920032

Ref 1

2

0920083

1

2

0920109

1

3

2780055

1

4842217 1001120496

Ref 1 1 Ref

0236810 0237544 0238630 0270325

4 4 4

5 5 5 5 6 7 8 9 10 11 12 12 13 13 14 15

2440050 2440055 2440054 3501916 0100019 0741606 0641912 0641810 4761800 3931864 0681836 4740189 4740171 0100009 3790155 0236814 0237545 0238921 0251695

102 102 102

3120272

0682416 0682015

Ref 1 1 1 1 AR 2 9 2 2 2 2 2 2 AR 1 Ref Ref Ref Ref Ref Ref 30 40

DESCRIPTION SWING DRIVE INSTALLATION OPTIONS: Swing Drive Assembly (Prior To April 1986) Swing Drive Assembly (April 1986 To October 1987) Swing Drive Assembly (October 1987 S/N 64566) Swing Drive Assembly (SN 64566 to Present) Swing Motor Assembly Options: Motor - Prior To October 1987 (See SWING MOTOR ASSEMBLY - WHITE for Breakdown) Motor - October 1987 to S/N 64566 (See SWING MOTOR ASSEMBLY - CHAR-LYNN for Breakdown) Motor (See SWING MOTOR ASSEMBLY - EATON for Breakdown) (SN 64566 to Present) Swing Brake Options: Brake - Prior to April 1992 (See SWING BRAKE ASSEMBLIES for Breakdown) Brake - April 1992 to S/N 33476 (See SWING BRAKE ASSEMBLIES for Breakdown) Brake (See SWING BRAKE ASSEMBLIES for Breakdown) (SN 33476 to Present) Swing Hub Assembly (See SWING HUB ASSEMBLY for Breakdown) Plate, Mounting Options: Plate, Mounting (Prior To April 1986) Plate, Mounting (April 1986 to Present) (was p/n 0236421) Note: Several Machines were built with a 1/4in Spacer p/n 3501918 between the Swing Hub Assembly and the Mounting Plate. Use this Spacer ONLY if Machine was originally equipped with a Spacer.

Gear, Pinion Options: Gear, Pinion (Prior To April 1986) Gear, Pinion (April 1986 to October 1987) Gear, Pinion (October 1987 to Present) Plate, Retaining Loctite #271 (Not Shown) Screw, Countersunk 3/8in-16NC x 3/4in Bolt 9/16in-12NC x 1 1/2in Bolt 1/2in-13NC x 1 1/4in Lockwasher 1/2in Bolt, Socket 1/2in-13NC x 4in (Grade 8) Bolt, Hex 1/2in-13NC x 4 1/2in (Grade 8) Washer, Special (Use with Socket Head Bolt) Washer, Special (Use with Hex Bolt) Sealant RTB #738 (Not Shown) O-Ring - 4in (Not Shown) TURNTABLE BEARING INSTALLATION (APRIL 1986) Turntable Bearing Installation (Prior to April 1986) Turntable Bearing Installation (April 1986 To June 1988) June 1988 To Present 750 Lbs Capacity Machines Bolt Options: Bolt (7/8in-9NC x 2in) (Grade 8) (Prior to April 1986) Bolt (5/8in-11NC x 1 7/8in) (Grade 8) (April 1986 to Present)

80H/80HX/86HX/80HX+6

REV A A 7 1

A 7 7

137

SECTION 2 - TURNTABLE ITEM 102 103 103 103 103 104 105 105 105 105 106 151 151 151 151 151 151 151 201 202 203 204 205 206 207

138

PART NUMBER 0682014 4740104 4740004 4892000 0100019 0682418 0682016 0682024 0100004 0440064 0440104 0440193 2160002 2200341 2180049 0236106 4340398 4340397 0642022 3312005 3420761 3430620 3420182

QTY 40 Ref 60 80 80 AR Ref 30 40 40 AR Ref 1 1 1 2 2 2 Ref 1 1 1 1 1 1 1

DESCRIPTION Bolt (5/8in-11NC x 1 3/4in) (Grade 8) (April 1986 to Present) Washer, Special Options: Washer (Prior to April 1986) Washer (April 1986 to S/N 64402) Washer (SN 64402 to Present) Loctite #271 Bolt Options: Bolt (7/8in-9NC x 2 1/4in) (Grade 8) (Prior to April 1986) Bolt (5/8in-11NC x 2in) (Grade 8) (April 1986 to Present) Bolt (5/8in-11NC x 3in) (Grade 8) (April 1986 to Present) Devcon (Required Prior to December 1992) Bearing, Turntable Options: Bearing (Prior to April 1986) Bearing (April 1986 to June 1988) Bearing (June 1988 to Present) Fitting, Grease (Prior to April 1986 Only) Fitting, 90 (Prior to April 1986 Only) Fitting, Nipple (Prior to April 1986 Only) TURNTABLE LOCK INSTALLATION Support Weldment (Right) Support Weldment (Left) Bolt 5/8in-11NC x 2 3/4in Locknut 5/8in-11NC Pin, Locking Pin, Clevis Pin, Cotter

80H/80HX/86HX/80HX+6

REV

D

3120272

SECTION 2 - TURNTABLE FIGURE 2-18. SWING MOTOR ASSEMBLY - WHITE

140

80H/80HX/86HX/80HX+6

3120272

SECTION 2 - TURNTABLE FIGURE 2-18. SWING MOTOR ASSEMBLY - WHITE ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

3120272

PART NUMBER 3160115 Kit Kit Kit Kit 7005804 Kit Kit Kit Kit 7005809 7005810 7005811 7005812 Kit 7005822 7005820 7005816 7005821 2900477

QTY Ref 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1 1 1 4 1

DESCRIPTION SWING MOTOR ASSEMBLY - WHITE Seal Dust Ring, Wire Shim Seal Housing Seal, Carrier Shim Leather, Back-Up Seal, Shaft Bearing, Thrust Shaft Link, Drive Plate, Wear Seal Stator, Roller Pin, Dowel Cover, End Bolt Seal Kit (Includes of items 1,2,3,4,6,7,8,9 & 14)

80H/80HX/86HX/80HX+6

REV C

141

SECTION 2 - TURNTABLE FIGURE 2-19. SWING MOTOR ASSEMBLY - CHAR-LYNN

142

80H/80HX/86HX/80HX+6

3120272

SECTION 2 - TURNTABLE FIGURE 2-19. SWING MOTOR ASSEMBLY - CHAR-LYNN ITEM 1 2 4 5 6 7 8 11 12 13 14 15 16 17 18 19 20

3120272

PART NUMBER 3160138 7002123 Kit 7002121 Kit Kit 7002117 7002111 7002116 7002103 Kit 7002189 7002110 7002130 7002193 7002107 Kit 7002200 2900455

QTY Ref 4 1 1 1 1 1 1 1 1 3 1 1 2 1 1 7 7 1

DESCRIPTION SWING MOTOR ASSEMBLY - CHAR-LYNN Capscrew Seal, Dust Flange, Mounting Seal, Pressure Seal Race, Bearing Bearing, Thrust Needle Shaft, Output Housing Seal Shaft, Drive Plate, Spacer Gerator Set Spacer Cap, End Seal, Washer Capscrew Seal Kit (Includes Items 2,5,6,13 & 19)

80H/80HX/86HX/80HX+6

REV -

143

SECTION 2 - TURNTABLE FIGURE 2-20. SWING MOTOR ASSEMBLY - EATON

144

80H/80HX/86HX/80HX+6

3120272

SECTION 2 - TURNTABLE FIGURE 2-20. SWING MOTOR ASSEMBLY - EATON ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 19 20 22 23

3120272

PART NUMBER 3160274 7002123 7009974 Kit 7009975 Kit Kit 7002117 7002111 Not Required 7009991 Kit Not Serviced 7002112 Kit 7002110 Not Serviced Not Serviced 7014900 Not Serviced Not Available Not Serviced 2900733

QTY Ref 4 1 1 1 1 1 1 1 0 1 1 3 1 1

1

1

DESCRIPTION SWING MOTOR ASSEMBLY - EATON Capscrew Flange, Mounting Exclusion Seal Washer, Backup Seal, Pressure Seal Race, Bearing Bearing, Thrust Needle Shaft, Output Housing O-Ring Plug Housing Drive Seal Plate, Spacer Gerator Set Cap, End Cap, Screw Plug Assembly Nameplate Rivet Seal Kit (Includes Items 3,5,6,11 & 14)

80H/80HX/86HX/80HX+6

REV B

145

SECTION 2 - TURNTABLE FIGURE 2-21. SWING BRAKE ASSEMBLIES (PRIOR TO APRIL 1992)

146

80H/80HX/86HX/80HX+6

3120272

SECTION 2 - TURNTABLE FIGURE 2-21. SWING BRAKE ASSEMBLIES (PRIOR TO APRIL 1992) ITEM

PART NUMBER 0920032 0920032

1 2 2 3 4 4 5 6 7 8 9 10 11 11 12 12 13 14 14 15 15 16 17 17 18 18 19 20 21 21 22 23 23 24 25 26 27

31 32 33 34 35 36

3120272

7000731 7000730 7003007 7000729 7003012 7003091 7000796 7000760 Kit Kit Kit Kit 7000721 7003057 7000720 7003056 7003006 7000732 7003055 7000718 7003054 7000717 7003013 7003053 7000798 7003052 7003051 Kit 7000713 7003049 Kit 7000714 7003090 7000712 7000711 7000742 7003059 2900131 0920032 7007913 7007912 7007924 7007928 Kit Kit

QTY Ref Ref Ref Ref 1 4 4 4 1 1 1 1 1 1 1 1 1 1 3 3 6 3 3 1 1 2 1 1 8 8 1 1 1 1 1 1 1 1 1 1 1 Ref 4 4 1 1 1 1

DESCRIPTION SWING BRAKE ASSEMBLIES (PRIOR TO APRIL 1992) SWING BRAKE ASSEMBLY - AUSCO (MODEL 28653) SWING BRAKE ASSEMBLY - AUSCO (MODEL 37265V) Note: Refer to Model Number stamped on the front of the Housing item 23.

Gasket Bolt (Model 38653) Bolt, Flanged (Model 37265V) Lockwasher (Model 28653 Only) Plate, Power (Model 38653) Plate, Power (Model 37265V) Bleeder Bearing, Ball (Model 37265V Only) O-Ring Ring, Back-up O-Ring Ring, Back-up Piston (Model 28653) Piston (Model 37265V) Disc, Stationary (Model 28653) Disc, Stationary (Model 37265V) Spring, Compression Disc, Rotating (Model 28653) Disc, Rotating (Model 37265V) Disc, Primary (Model 28653) Disc, Primary (Model 37265V) Pin, Torque Shaft, Splined (Model 28653) Shaft, Splined (Model 37265V) Spring, Compression (Model 28653) Spring, Compression (Model 37265V) Retainer, Spring (Model 37265V Only) Seal, Oil Bearing, Ball (Model 28653) Bearing, Ball (Model 37265V) Gasket (Model 37265V Only) Housing (Model 28653) Housing (Model 37265V) Ring, Retaining (Model 28653 Only) Ring, Retaining (Model 28653 Only) Gasket Valve, Pressure Relief (Model 37265V Only) Seal Kit (Includes Items 1,7,8,9,10,20,22 & 26) SWING BRAKE ASSEMBLY - MICO Capscrew Lockwasher Plug Cover Ring, Square O-Ring

80H/80HX/86HX/80HX+6

REV C

B

147

SECTION 2 - TURNTABLE ITEM 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 58

148

PART NUMBER Kit Kit Kit 7007923 Kit Kit 7007914 Kit 7007926 7007908 7007916 7007909 7007902 7007907 7007906 7007905 7007915 Kit Kit 7007930 7007901 7007933 7007934 2900642 7007927

QTY 1 1 1 1 1 1 1 1 1 3 6 3 2 1 8 8 2 1 1 1 4 1 1 1 1

DESCRIPTION Bearing O-Ring Ring, Back-up Piston O-Ring Ring, Back-up Bleeder Ring, Retaining Shaft Disc Spring Disc, Friction Separator Disc Spring Spring Pin, Dowel Bearing O-Ring Housing Pin, Spiral Gasket Gasket Seal Kit (Includes Items 35,36,38,39,41,42,55 & 58 Gaskets) Bearing Kit (Includes Items 36,37,44,54,55 & 58 Gasket)

80H/80HX/86HX/80HX+6

REV

3120272

SECTION 2 - TURNTABLE FIGURE 2-22. SWING BRAKE ASSEMBLIES (APRIL 1992 TO PRESENT)

150

80H/80HX/86HX/80HX+6

3120272

SECTION 2 - TURNTABLE FIGURE 2-22. SWING BRAKE ASSEMBLIES (APRIL 1992 TO PRESENT) ITEM

1 2 3 5 5 5 6 6 6 6 7 7 7 8 8 8 8 9 9 9 10 10 10 11 12 12 12 12 12 12 12 12 13 14 15 16 17 18 19 20 21 22 22 22 23 23

3120272

PART NUMBER 0920083 0920083 0920109 Kit Kit 7007977 Not Required 7011716 7007981 7011713 7018605 7011718 7011720 Not Required 7011717 7018606 7007979 7007970 7007980 7018602 Kit

Kit 7011715 7011714 7007983 Kit 7011719 7007914 7007987 Kit Kit Kit Kit Kit Kit 7007985 7018607 7007923

QTY Ref Ref Ref Ref 1 1 1 Ref 0 1 Ref 1 1 1 Ref 1 1 Ref 0 1 1 Ref 6 6 Ref 6 3 1 Ref Ref 1 2 4 2 Ref 1 1 1 2 1 1 1 1 2 2 Ref 4 4 Ref 1

DESCRIPTION SWING BRAKE ASSEMBLIES Machines Built Through 1992 Machines Built 1993 To S/N 33476 Machines Built (SN 33476 to Present) Seal, Oil Bearing Ring, Retaining Ring, Retaining Options: Machines Built Through 1992 Machines Built 1993 to Present Housing Options: Machines Built Through 1992 Machines Built 1993 to S/N 33476 Machines Built (SN 33476 to Present) Shaft Options: Machines Built Through 1992 Machines Built 1993 to Present Guide, Spring Options: Machines Built Through 1992 Machines Built 1993 to S/N 33476 Machines Built (SN 33476 to Present) Spring Options: Spring, (Small) Machines Built (Prior to SN 33476) Spring, (Red) Machines Built (SN 33476 to Present) Spring Options: Spring, (Large) Machines Built (Prior to SN 33476) Spring, (Blue) Machines Built (SN 33476 to Present) Seal, Case Plate Options: Machines Built (Prior to SN 33476) Plate, Return Separator Assembly Pin Separator Machines Built (SN 33476 to Present) Plate, Separator Cover Screw, Bleeder Only (Prior to SN 33906) Pin, Dowel Ring, Back-up (Inner) O-Ring (Inner) Ring, Back-up (Outer) O-Ring (Outer) Rotor Stator Bolt, Washer Head Options: Machines Built (Prior to SN 33476) Machines Built (SN 33476 to Present) Piston Options: Machines Built (Prior to SN 33476)

80H/80HX/86HX/80HX+6

REV

151

SECTION 2 - TURNTABLE ITEM 23 26 27

PART NUMBER 7018603 Kit 7007933 2900766 2900768

QTY 1 2 2 1 1 Ref

2900767 7018608

152

1

DESCRIPTION Machines Built (SN 33476 to Present) O-Ring Gasket Seal Kit (Includes Items 1, 11, 16, 17, 18, 19, 26 & 27) Bearing Kit (Includes Items 1, 2, 11, 26 & 27) Lining Kit Options: Machines Built - Lining Kit (Includes Items 11, 12, 20, 21, 26 & 27) (Prior to SN 33476) Machines Built - Lining Kit (Includes Items 11, 12, 20, 21, 26 & 27) (SN 33476 to Present)

80H/80HX/86HX/80HX+6

REV

3120272

SECTION 2 - TURNTABLE FIGURE 2-23. SWING HUB ASSEMBLY

154

80H/80HX/86HX/80HX+6

3120272

SECTION 2 - TURNTABLE FIGURE 2-23. SWING HUB ASSEMBLY ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 13 14 15 16 17 18 19 20 21 22 23

3120272

PART NUMBER 2780055 7000209 7000217 7000214 4751500 7000242 Kit 7000208 7000253 7000207

QTY Ref 1 8 4 12 1 2 1 2 1

7000270 7000268 7000269 7000246 7000271 Kit Kit 7000258 7000257 7000210 7000242 7000255 7000256 Kit 7000233 2900034

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION SWING HUB ASSEMBLY Cover Bolt, Hex Head Bolt, Hex Head, Shoulder Flatwasher Plug, Pipe O-Ring Gear, Ring Washer, Thrust Planet Carrier Assembly (No Service Breakdown Parts Purchase Entire Assembly) Washer, Thrust Gear, Sun-Input Spacer, Sun Gear Gear, Internal Hub Assembly Ring, Retaining Spacer Bearing, Tapered Roller Cup, Bearing Hub Plug, Pipe Cup, Bearing Bearing, Tapered Roller Seal Shaft, Output Kit, Repair (Includes Items 6,14,15 & 22)

80H/80HX/86HX/80HX+6

REV -

155

SECTION 2 - TURNTABLE FIGURE 2-24. ROTARY COUPLING AND COLLECTOR RING ASSEMBLY AND INSTALLATION

156

80H/80HX/86HX/80HX+6

3120272

SECTION 2 - TURNTABLE FIGURE 2-24. ROTARY COUPLING AND COLLECTOR RING ASSEMBLY AND INSTALLATION ITEM

PART NUMBER

2 3 4 5 7 8 9 10

3530403 3951820 0641807 4761800 0641514 4761500 0100011 0100019 0234479 0237222 0238021 0238032 0250611

QTY Ref 1 2 2 2 4 4 AR AR Ref Ref Ref Ref Ref Ref

0254882

Ref Ref

51 51

1660154 1660160

1 1

51

1660185

1

51

1660213

1

51

52 52 52 53 53 53 101 101 101 101 101 102 102 102 102 103 104 105

3120272

Not Required 2200222 1440154 7019610

0620055 0620058 0620106 Not Available 2760025 2760091 Not Available Kit 3760004 Kit

Ref 0 1 Ref 1 1 Ref Ref 1 1 1 Ref 1 1

2901146

7 1 1 Ref 1

1660213EX

NLA

DESCRIPTION ROTARY OIL COUPLING INSTALLATION (STANDARD PARTS) Plate, Retaining Setscrew 1/2in-13NC x 2 1/2in Bolt 1/2in-13NC x 7/8in Lockwasher 1/2in Bolt 5/16in-18NC x 1 3/4in Lockwasher 5/16in Loctite #242 (Not Shown) Loctite #271 (Not Shown) ROTARY OIL COUPLING INSTALLATION (VARIABLE PARTS) Machines With Racine Valves (Prior To September 1985) Machines With Racine Valves (September 1985 To Present) Machines With Vickers Valves (Prior To June 1988) Machines With Vickers Valves (June 1988 To December 1990) Machines With Vickers Valves (December 1990 To September 1994) Machines With Vickers Valves (September 1994 To Present) Oil Coupling Assembly Options (See Items 101-105 for Breakdown): Machines With Racine Valves (5 Port) Machines With Vickers Valves Built Prior to December 1990 (6 Port) Machines With Vickers Valves Built December 1990 to September 1994 (6 Port) Machines With Vickers Valves Built September 1994 to Present (6 Port) Plug, Pipe Options: Without Collector Ring With Collector Ring Collar Options: Collar (Prior to September 1994) Collar (September 1994 to Present) ROTARY OIL COUPLING ASSEMBLIES Swivel Body Options: Body for 1660154 Coupling Body for 1660160 Coupling Body for 1660185 Coupling Body for 1660213 Coupling Swivel Housing Options: Housing for 1660154 Coupling Housing for 1660160 & 1660185 Couplings Housing for 1660213 Coupling T-Seal Ring, Retaining (1660154, 1660160 & 1660185 Coupling) O-Ring Seal Kit Options: 1660154, 1660160 & 1660185 Couplings (Includes Items 103 & 105) 1660213 Couplings (Was P/N 7013175) Note: Due to complexity of repair, seal kit no longer available. Use rebuilt unit as replacement.

80H/80HX/86HX/80HX+6

REV

I A C 3

157

SECTION 2 - TURNTABLE ITEM

PART NUMBER

QTY Ref

202 203 207 208 209 211 212 213 214 215 216 217 218

0960224 0641418 3311801 3420290 0231047 0721005 4761400 1320040 3911012 4751000 4761000 3311001 4751400

2 2 2 2 2 4 2 2 1 6 5 5 2 Ref Ref Ref Ref Ref 1 1 1 Ref 1 1 1 Ref 1 1 1 Ref 1 1 1 Ref 1 1 1

0232123 0255988 0252284 251 251 251 251 252 252 252 252 253 253 253 253 254 254 254 254 255 255 255 255

158

0230470 4843822 4843822 3460065 2180763 2180763 0230435 0961531 0961531 3760036 3760053 3760108 1670594 1670594 0234721

DESCRIPTION OPTIONAL COLLECTOR RING INSTALLATION (STANDARD PARTS) Bushing Bolt 1/4in-20NC x 2 1/4in Nut 1/2in-13NC Pin, Drive Guide, Drive Screw, Machine #10-24NC x 5/8in Lockwasher 1/4in Clamp, Cable Screw, Machine Flatwasher #10 Lockwasher #10 Nut #10-24NC Flatwasher 1/4in COLLECTOR RING INSTALLATION (VARIABLE PARTS) Machines With 2WS Fixed Axle and Single Or No Jack Only Machines With 2WS Oscillating Axle and No Jacks Only Machines With All Other Configurations Bracket Weldment Options: Machines With 2WS Fixed Axle and Single Or No Jack Only Machines With 2WS Oscillating Axle and No Jacks Only Machines with all other Configurations Pipe Options: Machines With 2WS Fixed Axle and Single Or No Jack Only Machines With 2WS Oscillating Axle and No Jacks Only Machines with all other Configurations Bushing Options: Machines With 2WS Fixed Axle and Single Or No Jack Only Machines With 2WS Oscillating Axle and No Jacks Only Machines with all other Configurations Collector Ring Assembly Options: Machines With 2WS Fixed Axle and Single Or No Jack Only Machines With 2WS Oscillating Axle and No Jacks Only Machines with all other Configurations Cover Options: Machines With 2WS Fixed Axle and Single Or No Jack Only Machines With 2WS Oscillating Axle and No Jacks Only Machines with All Other Configurations

80H/80HX/86HX/80HX+6

REV

7 3

3120272

SECTION 2 - TURNTABLE FIGURE 2-25. DEUTZ ENGINE INSTALLATION WITHOUT NOISE REDUCTION (BUILT PRIOR TO FEBRUARY 1995)

160

80H/80HX/86HX/80HX+6

3120272

SECTION 2 - TURNTABLE FIGURE 2-25. DEUTZ ENGINE INSTALLATION WITHOUT NOISE REDUCTION (BUILT PRIOR TO FEBRUARY 1995) ITEM

PART NUMBER

3 4 5 6 7 8 9 12 13 14 15 18 19 20 21 22 23 24 28 29 30 31 32 33 34 39 41 42 43 45 46 47 52

4842079 0181158 0181159 3200133 3200183 3200206 4842167 4060610 1060044 0641810 4761800 0642032 3312005 4740242 0701427 4740191 0701215 4832100 0641406 4761400 3311401 2220001 2750527 0700617 4420001 1320070 3910812 4770800 3310801 4751800 4751400 4843384 0641416

61 61 61 62 62

62

3120272

0236798

QTY Ref 1 1 1 1 2 1 2 1 1 2 2 3 3 3 4 4 8 8 3 3 2 1 AR 1 AR 1 2 2 2 2 3 1 2 Ref Ref

0237619

Ref

0238022 0251165

Ref Ref

3600107

Ref 1 1 Ref 1

3600113

1

2000083 2000115

DESCRIPTION DEUTZ ENGINE ASSEMBLY (STANDARD PARTS) Support, Motor (Front) Support, Motor (Rear Left Side) Support, Motor (Rear Right Side) Mount, Engine (Front) Mount, Engine (Rear) Bracket, Mounting (Front) Bracket, Mounting (Rear) Deflector (Prior to December 1990) Cable, Battery (Start Solenoid to Ground) Bolt 1/2in-18NC x 1 1/4in Lockwasher 1/2in Bolt 5/8in-20NC x 4in Locknut 5/8in-20NC Flatwasher, Special Bolt, Metric 14mm x 100mm Lockwasher, Metric 14mm Bolt, Metric 12mm x 35mm Lockwasher, Metric 12mm Bolt 1/4in-20NC x 3/4in Lockwasher 1/4in Nut 1/4in-20NC Fitting Hose, Oil Pressure Gauge Bolt, Metric 6mm x 45mm Tape, Sealant Clamp Screw, Machine #8-32NC x 3/4in Starwasher #8 Nut #8-32NC Flatwasher 1/2in Flatwasher 1/4in Tube, Air Intake Bolt 1/4in-20NC x 2in DEUTZ F4L912 ENGINE ASSEMBLY (VARIABLE PARTS) Standard Engine Machines With Racine Proportional Valves And Cessna Drive Motors Standard Engine Machines With Racine Proportional Valves And Vickers Drive Motors Standard Engine Machines With Vickers Proportional Valves Clean Burn Engine Machines With Vickers Proportional Valves Engine Assembly Options: Deutz F4L912 Standard Engine Deutz F4L912W Cleanburn Engine Pump Assembly Options: Machines With Racine Proportional Valves and Cessna Drive Motors Built Prior to September 1986 (See PUMP COUPLING INSTALLATIONS for Breakdown) Machines With Racine Proportional Valves and Cessna Drive

80H/80HX/86HX/80HX+6

REV

I D J F

161

SECTION 2 - TURNTABLE ITEM

PART NUMBER

QTY

62

3600125

1

62

3600072

1

62

3600139

1

63 63 63 64 64 64 65 65 65

162

78 79 80 81 82 82 82 82 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98

2200261 1320041 2220001 1060045 2120087 7004214 1340020 7004214 0340002 1120161 0080039 4562928 2720224 1320058 0641408 4761400 3311401 0400020 0236768 0361027 3980006 1060147 1060046 1060149

Ref 0 1 Ref 0 1 Ref 0 1 Ref 1 2 1 1 Ref 1 1 1 1 2 1 1 1 1 4 4 4 4 1 2 1 1 1 1 2

99 100 101

4300032 0641612 4761600

AR 12 14

Not Required 0901402 Not Required 1670414 Not Required 1700821

DESCRIPTION Motors Built September 1986 to Mid 1987 (See PUMP COUPLING INSTALLATIONS for Breakdown) Machines With Racine Proportional Valves and Vickers Drive Motors (See MAIN PUMP ASSEMBLY (MACHINES WITH RACINE PROPORTIONAL VALVES) for Breakdown) Machines With Vickers Proportional Valves (Prior to Mid 1987) (Pump has 1 Outlet in End Cover) (See MAIN PUMP ASSEMBLY (MACHINES WITH VICKERS PROPORTIONAL VALVES BUILT PRIOR TO MID 1987 - HAS ONE OUTLET IN END COVER) for Breakdown) Machines With Vickers Proportional Valves (Mid 1987 to February 1995) (Pump has 2 Outlets in End Cover) (See MAIN PUMP ASSEMBLY (MACHINES WITH VICKERS PROPORTIONAL VALVES BUILT MID 1987 TO PRESENTHAS TWO OUTLETS IN END COVER) for Breakdown) Bracket, Terminal Strip Mounting Options: Machines With Racine Proportional Valves Machines With Vickers Proportional Valves Cover, Terminal Strip Options: Machines With Racine Proportional Valves Machines With Vickers Proportional Valves Decal - Wire Identification Options: Machines With Racine Proportional Valves Machines With Vickers Proportional Valves DEUTZ ENGINE INSTALLATION (STANDARD PARTS) Fitting (Not Shown - Located at Oil Pressure Gauge) Clamp Fitting (Not Shown - Located at Oil Pressure Gauge) Cable, Battery (Aux. Relay to Start Relay) Air Cleaner/Filter Options: Air Cleaner Assembly (Used Prior to August 1986) Filter - 2120087 Air Cleaner Air Cleaner Assembly (Used August 1986 to February 1995) Filter - 1340020 Air Cleaner Band, Mounting Bonnet Elbow Tube, Air Intake Hose Clamp Bolt 1/4in-20NC x 1in Lockwasher 1/4in Nut 1/4in-20NC Battery Rod, Tie-Down Strap Seat, battery Cable, Battery (+ Battery to Starter) Cable, Battery (- Battery to Ground) Cable, Battery (Aux. Relay to Starter and Aux. Relay to Aux. Power) Stud (Welded on Part) Bolt 3/8in - 16NC x 1 1/2in Lockwasher 3/8in

80H/80HX/86HX/80HX+6

REV

J

3120272

SECTION 2 - TURNTABLE ITEM 102 103 105 105 105 106 106 106 107 108 109 110 111 112 113 114

PART NUMBER 3311601 0641610

115 116 117

1320059 4711600 3300029

151 151 151 152 152 152 152 152 152 152 152 152 152 152 152 152 152 152 152 152 152 152 152

3120272

0236799

QTY 12 2 Ref 8 ft 10.5 ft Ref 8.5 ft 8.5 ft 1 4 2 AR 1 1 3 30 in/76cm 1 2 2 Ref Ref

0237618

Ref

0238023 0251166

Ref Ref

2720366 2720271 2750532 2750015 2220317 1320022 2220302 4420001 3380320 2420030 3900022 4280002

2220317 2220720

See Note 7013755 7004412 Not Available

3600052 7000483 7004412 7004416 2900164 3600071 7004248 7004436 7012576 7004249 7004247 Not Available

Ref 1 1 Ref Ref 1 1 1 1 Ref Ref 1 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION Nut 3/8in-16NC Bolt 3/8in-16NC x 1 1/4in Fuel Return Line Options: Hose - 1/4in Hose - 3/16in Fuel Supply Line Options: Hose - 1/4in (Used 1991 to February 1995) Hose - 1/4in (Used Through 1990) Fitting, Barbed Clamp Fitting, Adaptor Tape, Sealant (Not Shown) Baffle Gauge, Oil Pressure (Not Shown - Located at Ground Control) Screw, Self-Tap 1/4in x 7/8in Strip, Neoprene Clamp Flatwasher 3/8in Wingnut 3/8in-16NC DEUTZ F4L912 ENGINE INSTALLATION (VARIABLE PARTS) Standard Engine Machines With Racine Proportional Valves And Cessna Drive Motors Standard Engine Machines With Racine Proportional Valves And Vickers Drive Motors Standard Engine Machines With Vickers Proportional Valves Clean Burn Engine Machines With Vickers Proportional Valves Supply Line Fitting Options: Fitting (Prior to January 1991) Fitting (January 1991 to February 1995) Auxiliary Pump Assembly Options: Racine Proportional Valve Machines: Auxiliary Pump Assembly (Note: 3600115 Pump is no longer available. Use 3600071 Pump as replacement.)

Replacement Motor Replacement Coupling Replacement Pump (Purchase 3600071 Pump Assembly) Vickers Proportional Valve Machines: Auxiliary Pump Assembly Options: Stone-Fenner Pump (Used Prior to Mid 1989) Replacement Motor (Includes Coupling) Replacement Coupling Replacement Pump Pump Seal Kit Barnes Pump (Used Mid 1989 to February 1995) Replacement Motor Only Replacement Motor with Bracket Replacement Mounting Bracket Only Replacement Coupling Replacement Pump Pump Seal Kit

80H/80HX/86HX/80HX+6

REV

F B K G

163

SECTION 2 - TURNTABLE ITEM

PART NUMBER 0236850

201 202 203 204 205 206 207 208 209 210 211 212 213 214

3740059 3530425 3740002 3740030 0641006 4761000 3311001 4751000 0060021 0641406 4761400 3300220 3311001 3310801 0237627

251 252 253 254 255 255 255 256 257 258 259 260 261

164

3740059 3321001 3310801 3530425 3740030 3740080 3740067 3300220 0641405 4761400 3311401 4711400 0236388

301 302 303 304 307 308 314

3220077 4562664 0080117 1120169 0960960 1320019 4100025

315 316 317 318 319 320 321 322 323 324

0901387 0641507 4751500 4761500 3311501 0641607 4751600 4761600 3311601 0181286

QTY Ref

DESCRIPTION ELECTRICAL PANEL ASSEMBLY (MACHINES BUILT PRIOR TO JULY 1986) 1 Relay 1 Plate, Mounting 2 Relay 1 Relay, Adlo 6 Bolt #10-24NC x 3/4in 6 Lockwasher #10 6 Nut #10-24NC 6 Flatwasher #10 1 Module, Actuator 2 Bolt 1/4in-20NC x 3/4in 2 Lockwasher 1/4in 6 Nut, Special 3 Nut #10-24NC 3 Nut #8-32NC Ref ELECTRICAL PANEL ASSEMBLY (MACHINES BUILT JULY 1986 TO FEBRUARY 1995) 1 Relay 3 Nut #10-32NF 1 Nut #8-32NC 1 Plate, Mounting Ref Relay Options: 1 Relay, Adlo (Used Prior to April 1991) 1 Relay, Sealed (Used April 1991 to February 1995) 2 Relay 6 Nut, Special 7 Bolt 1/4in-20NC x 5/8in 7 Lockwasher 1/4in 7 Nut 1/4in-20NC 6 Flatwasher 1/4in Narrow Ref EXHAUST INSTALLATION - VICKERS PROPORTIONAL MACHINES BUILT PRIOR TO DECEMBER 1991 (SEE SPECIAL OPTIONS SECTION FOR NON-STANDARD EXHAUST SYSTEMS) 1 Muffler 1 Pipe, Exhaust 1 Adaptor 1 Rain Cap 1 Tube 4 Clamp 15.6&quot Sleeve, Fiberglass (Not Shown) ; 2 Bracket, Hanger 2 Bolt 5/16in-18NC x 7/8in 2 Flatwasher 5/16in 2 Lockwasher 5/16in 2 Nut 5/16in-18NC 1 Bolt 3/8in-16NC x 7/8in 1 Flatwasher 3/8in 1 Lockwasher 3/8in 1 Nut 3/8in-16NC 1 Angle, Support

80H/80HX/86HX/80HX+6

REV E

F

I

3120272

SECTION 2 - TURNTABLE ITEM 325 326 327

351 352 353 354 355 356 357 358 359 360 361

371 372 373 374 375 376

3120272

PART NUMBER 2551030 0901719 4740252 0252050

QTY 1 1 3 Ref

3220080 0340041 0641406 4751400 4761400 3311401 1320011 1120406 4565267 4565268 4565269 0237541

1 2 4 4 4 4 4 1 2 1 1 Ref

3220043 1320019 1320062 4562929 4340483 4740252 2000083 2000115 7014686

1 1 1 1 1 3 Ref Ref Ref 1

7029274 7029276 7000661 7000697 7000698 7000699 70001361 70001927 70001928 70002252 70002253 70002254 70002258 70002259 7016309 7016330 7019607 7016364 7020407 7020432

1 1 1 1 1 1 4 1 1 4 1 4 4 4 1 1 1 2 1 1

DESCRIPTION Gusset Bracket, Support Flatwasher, Special EXHAUST INSTALLATION - VICKERS PROPORTIONAL MACHINES BUILT DECEMBER 1991 TO FEBRUARY 1995 (SEE SPECIAL OPTIONS SECTION FOR NON-STANDARD EXHAUST SYSTEMS) Muffler Band, Muffler Bolt 1/4in-20NC x 3/4in Flatwasher 1/4in Lockwasher 1/4in Nut 1/4in-20NC Clamp Rain-Cap Tube, Exhaust Tube, Flex Exhaust Adaptor, Exhaust EXHAUST INSTALLATION - RACINE PROPORTIONAL MACHINES (SEE SPECIAL OPTIONS SECTION FOR NONSTANDARD EXHAUST SYSTEMS) Muffler Clamp, Exhaust Clamp, Exhaust Pipe, Exhaust Support Flatwasher, Special ENGINE COMPONENTS (NOT SHOWN) Deutz F4L912 Standard Engine Deutz F4L912W Clean Burn Engine Gasket and Filter Kit - Deutz F4L912 (Includes 3 different Fuel Line Washers - 12 of each, 1 Oil Plug Washer, 1 Fuel Filter, 1 Oil Filter and 1 Gasket Set) Filter, Fuel (was p/n 7000649) Filter, Engine Oil (was p/n 7000648) Starter Belt, Blower Belt, Alternator Gasket, Doughnut Pump, Fuel Injection Manifold, Exhaust Gasket, Exhaust Manifold Ring, Head Complete Engine Gasket Set Piston/Cylinder Kit Cylinder Head Bolt Washer, Cylinder Head Bolt Washer, Copper Sealing Switch, Oil Pressure Switch, Solenoid (was p/n 7016341) Pump, Fuel Lift Gasket, Lift Pump Lift Pump Repair Kit

80H/80HX/86HX/80HX+6

REV

A

-

165

SECTION 2 - TURNTABLE ITEM

166

PART NUMBER 7019607 7020208 7020400 7020401 7020402 7020403 7020405 7020409 7000663 7020410 7020413 7020420 7020421 7020422 7020423 7020433 7020498 7026125 7026173 7027250

QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION Solenoid, Fuel Shutdown Ring Gear (Flywheel) Washer, Fuel Line Washer Washer, Fuel Line Washer, Fuel Line Washer/Oil Plug Dipstick Alternator (was p/n 7020410) Alternator (Remanufactured) (was p/n 7020436) Starter Starter (Remanufactured) Nozzle, Injector Injector Gasket, Injector Tip Gasket Fan Flange, Exhaust Switch, Broken Belt Spring, Tension (Actuator)

80H/80HX/86HX/80HX+6

REV

3120272

SECTION 2 - TURNTABLE FIGURE 2-26. DEUTZ ENGINE INSTALLATION WITH NOISE REDUCTION (BUILT FEBRUARY 1995 TO PRESENT)

168

80H/80HX/86HX/80HX+6

3120272

SECTION 2 - TURNTABLE FIGURE 2-26. DEUTZ ENGINE INSTALLATION WITH NOISE REDUCTION (BUILT FEBRUARY 1995 TO PRESENT) ITEM

PART NUMBER 0254243

2

3600139

3 4 5 6 7 8 9 10 11 12 13 14 16 17 18 19 20 21 22 23 24 25 26 27 28 29 31 32 35 36 37 38 39 40 41 42 43 44 45 45 45 46

3200229 3200228 3200133 3200183 3200227 3200306 4640742 2720042 4832000 1060044 0641810 4761800 0642032 3312005 4740242 0701427 4740191 0701215 4832100 3220082 0340041 0901849 0701015 4761400 3311405 0641508 4420001 0700617 0901402 1320060 1670414 3910812 4770800 3310801 1700821 4843384 4565269 1320011

3120272

4920852 4921389 2750527

QTY Ref Ref Ref

DESCRIPTION DEUTZ ENGINE ASSEMBLY (STANDARD PARTS) EXHAUST INSTALLATION (STANDARD PARTS) Note: See Section 10 for U/L Approved Deutz Engine Installation 1 Pump Assembly (See MAIN PUMP ASSEMBLY (MACHINES WITH VICKERS PROPORTIONAL VALVES BUILT MID 1987 TO PRESENT- HAS TWO OUTLETS IN END COVER) for Breakdown) 1 Support, Motor (Front) 2 Support, Motor (Rear) 1 Mount, Motor (Front) 2 Mount, Motor (Rear) 1 Plate, Mounting (Front) 1 Plate, Mounting (Rear) 1 Valve, Drain 6 in/15cm Hose, Heater 2 Lockwasher, Metric 10mm 1 Cable, Battery (Engine to Ground) 2 Bolt 1/2in-13NC x 1 1/4in 2 Lockwasher 1/2in 3 Bolt 5/8in-11NC x 4in 3 Locknut 5/8in-11NC 3 Flatwasher, Special 4 Bolt, Metric 14mm x 100mm 4 Lockwasher, Metric 14mm 4 Bolt, Metric 12mm x 35mm 8 Lockwasher 12mm 1 Muffler 1 Band, Muffler 1 Bracket, Muffler 2 Bolt, Metric 10mm x 35mm 3 Lockwasher 1/4in 2 Locknut 1/4in-20NC 2 Bolt 5/16in-18NC x 1in AR Tape, Sealing 1 Bolt, Metric 6mm x 45mm 1 Bracket, Terminal Strip 1 Clamp 1 Cover, Terminal Strip 2 Screw, Machine #8-32NC x 3/4in 2 Starwasher #8 2 Nut #8-32NC 1 Decal - Wire Identification 1 Air Intake Weldment 1 Adapter, Exhaust 1 Clamp, Exhaust Ref Engine Harness Options (Not Shown): 1 Fixed Axle Machines 1 Oscillating Axle Machines 1 Hose, Oil Pressure Gauge

80H/80HX/86HX/80HX+6

REV A

169

SECTION 2 - TURNTABLE ITEM 48 49 51 52 53 54 55 56 57

PART NUMBER 4751400 0641416 3311505 4751500 0700810 4751500 4761500 0701217 1320222

60 60 60

2000083 2000115

77 78 79 80 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101

0255650 0253332 0255652 0253334 0254243 0641408 4844238 4420001 1340020 7004214 0340002 0080046 0080039 4565655 2720224 1320058 4300032 4761400 3311401 0400020 0236768 0361027 3980006 1320041 4565751 1320011 4751400 3300029 1060046 1060147 1060149

QTY 3 2 2 4 2 2 2 4 1 Ref Ref Ref Ref Ref Ref 1 1 Ref Ref Ref Ref Ref Ref 4 1 AR 1 1 2 1 AR 1 1 2 8 12 12 1 2 1 1 6 1 1 6 2 1 1 2

102

2200261

1

0255649 0253331 0255651 0253333

170

DESCRIPTION Flatwasher 1/4in Bolt 1/4in-20NC x 2in Locknut 5/16in-18NC Flatwasher 5/16in Bolt, Metric 8mm x 20mm Flatwasher 5/16in Lockwasher 5/16in Bolt, Metric 12mm x 45mm Clamp (SN 38256 to Present) DEUTZ F4L912 ENGINE ASSEMBLY (VARIABLE PARTS) Standard Engine/Fixed Axle Standard Engine/Oscillating Axle Clean Burn Engine/Fixed Axle Clean Burn Engine/Oscillating Axle Deutz Engine Options: Deutz F4L912 Standard Engine Deutz F4L912W Clean Burn Engine DEUTZ ENGINE INSTALLATION Standard Engine/Fixed Axle Standard Engine/Oscillating Axle Clean Burn Engine/Fixed Axle Clean Burn Engine/Oscillating Axle EXHAUST INSTALLATION (STANDARD PARTS) Bolt 1/4in-20NC x 1in Tube Tape, Sealant Air Cleaner Assembly Filter Band, Mounting Elbow Elbow Tube Hose Clamp Stud (Welded on Part) Lockwasher 1/4in Nut 1/4in-20NC Battery Rod, Tie-Down Strap, Tie-Down Seat, Masonite Clamp Pipe, Exhaust Clamp, Exhaust Flatwasher 1/4in Wingnut 3/8in-16NC Cable, Battery (- Batt to Ground) Cable, Battery (+ Batt to Start Solenoid) Cable, Battery (Start Solenoid to Aux Relay and Aux Relay to Aux Pump) Fitting, Coupling (Not Shown - Located at Ground Control with Item 130)

80H/80HX/86HX/80HX+6

REV

2 6 2 7

3 6 4 6 A

3120272

SECTION 2 - TURNTABLE ITEM 103 104

PART NUMBER 4300034 2220001

105 106 107 108 109 110 111 112 113 113 113 113 113 113 113 114 115 116 117 118 119 120 121 122

0642020 4752000 4762000 3312001 0641620 4751600 4761600 3311601 3600071 7004248 7004436 7012576 7004249 7004247 Not Available 0641614 2720271 2750532 2220063 2220720 0641410 1320022 0253194 4280002

123 124 125 126 127 128 129 130 131 132 133 134 135 136 137

1320059 4844235 3311405 1060045 4751500 4740362 4761500 2420030 1120423 3536008 1320021 7026125 2180536 4791600 1320016 0237627 3740059 3321001 3310801 3530425 3740080 3740067 3300220 0641405

201 202 203 204 205 206 207 208

3120272

QTY 1 1

DESCRIPTION Stud (Welded on Part) Fitting, Swivel (Not Shown - Located at Ground Control with Item 130) Bolt 5/8in-20NC x 2 1/2in Flatwasher 5/8in Lockwasher 5/8in Nut 5/8in-20NC Bolt 3/8in-16NC x 2 1/2in Flatwasher 3/8in Lockwasher 3/8in Nut 3/8in-16NC Auxiliary Pump Assembly - Barnes Motor Assembly Motor Assembly With Mounting Bracket Bracket Only Coupling Pump Assembly Seal Kit - 7004247 Pump Bolt 3/8in-16NC x 1 3/4in Hose, Fuel (Return) Hose, Fuel (Supply) Fitting, Swivel Adapter Fitting, Barbed Bolt 1/4in-20NC x 1 1/4in Clamp, Hose Inlet Box Assembly Neoprene

2 2 2 2 2 4 8 4 1 1 1 1 1 1 1 3 6.5 ft/2m 8 ft/2.4m 2 1 6 4 1 30 in/76cm 1 Clamp 1 Snorkel 6 Locknut 1/4in-20NC 1 Cable, Battery (Aux Relay to Start Relay) 2 Flatwasher 5/16in 6 Washer, Fender 2 Lockwasher 5/16in 1 Gauge, Oil Pressure (Not Shown - Locate at Ground Control) 1 Raincap 1 Plate, Cover 1 Clamp, Muffler 1 Flange, Exhaust 1 Fitting, Barbed 2 Starwasher 3/8in 6 Clamp (SN 36946 to Present) Ref ELECTRICAL PANEL ASSEMBLY 1 Relay 3 Nut #10-32NF 1 Nut #8-32NC 1 Plate, Mounting 1 Relay, Sealed 2 Relay 6 Nut, Special 7 Bolt 1/4in-20NC x 5/8in

80H/80HX/86HX/80HX+6

REV

7

171

SECTION 2 - TURNTABLE ITEM 209 210 211

301 301 301 301 301 301 301 301 301

172

PART NUMBER 4791400 3311401 4711400 0255152 0251683 0255274 0251422 0251562 2180360 4360065 4360037 4360037 4360065 4360179 2180749 2180730

QTY 7 7 6 Ref Ref Ref Ref Ref Ref 1 Ref 1 1 1 1 1

2000083 2000115 7014686

1 1 Ref Ref Ref 1

7029274 7029276 7000661 7000697 7000698 7000699 70001361 70001927 70001928 70002252 70002253 70002254 70002258 70002259 7016309 7016330 7019607 7016364 7020407 7020432 7019607 7020208 7020400 7020401 7020402 7020403 7020405

1 1 1 1 1 1 4 1 1 4 1 4 4 4 1 1 1 2 1 1 1 1 1 1 1 1 1

DESCRIPTION Starwasher 1/4in Nut 1/4in-20NC Flatwasher 1/4in Narrow SWITCH INSTALLATIONS (OPTIONAL) Engine Distress Installation Engine Run Light Installation Low Oil Pressure Shutdown Installation Generator Installation (October 1990 To November 1990) Generator Installation (November 1990 To Present) Fitting, Tee Switch, Oil Pressure Options: Engine Distress Installation Engine Run Light Installation Generator Installation (October 1990 to Present) Low Oil Pressure Shutdown Installation Switch, Temperature (Engine Distress Installation Only) (Not Shown- Located in Head Under Shroud) Fitting, 45 (Low Oil Pressure Shutdown Installation Only) Fitting, Adaptor (Generator Installation Only) ENGINE COMPONENTS (NOT SHOWN) Deutz F4L912 Standard Engine Deutz F4L912W Clean Burn Engine Gasket and Filter Kit - Deutz F4L912 (Includes 3 different Fuel Line Washers - 12 of each, 1 Oil Plug Washer, 1 Fuel Filter, 1 Oil Filter and 1 Gasket Set) Filter, Fuel (was p/n 7000649) Filter, Engine Oil (was p/n 7000648) Starter Belt, Blower Belt, Alternator Gasket, Doughnut Pump, Fuel Injection Manifold, Exhaust Gasket, Exhaust Manifold Ring, Head Complete Engine Gasket Set Piston/Cylinder Kit Cylinder Head Bolt Washer, Cylinder Head Bolt Washer, Copper Sealing Switch, Oil Pressure Switch, Solenoid (was p/n 7016341) Pump, Fuel Lift Gasket, Lift Pump Lift Pump Repair Kit Solenoid, Fuel Shutdown Ring Gear (Flywheel) Washer, Fuel Line Washer Washer, Fuel Line Washer, Fuel Line Washer/Oil Plug

80H/80HX/86HX/80HX+6

REV

3 B 4 H F

3120272

SECTION 2 - TURNTABLE ITEM

3120272

PART NUMBER 7020409 7000663 7020410 7020413 7020420 7020421 7020422 7020423 7020433 7020498 7026125 7026173 7027250

QTY 1 1 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION Dipstick Alternator (was p/n 7020410) Alternator (Remanufactured) (was p/n 7020436) Starter Starter (Remanufactured) Nozzle, Injector Injector Gasket, Injector Tip Gasket Fan Flange, Exhaust Switch, Broken Belt Spring, Tension (Actuator)

80H/80HX/86HX/80HX+6

REV

173

SECTION 2 - TURNTABLE FIGURE 2-27. ADECO THROTTLE COMPONENTS INSTALLATION - DEUTZ ENGINE MACHINES

174

80H/80HX/86HX/80HX+6

3120272

SECTION 2 - TURNTABLE FIGURE 2-27. ADECO THROTTLE COMPONENTS INSTALLATION - DEUTZ ENGINE MACHINES ITEM

PART NUMBER 0237635

QTY Ref

1 1 1 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

0060023 7008804 7008829 7008821 7008828 0901389 4460302 3450203 4711400 0641409 4751400 0630400 4831900 3290801 1320041 4761400 4751600 0641406 3311401 0236953

1 1 1 1 1 1 1 1 1 2 2 2 2 2 1 3 1 1 1 Ref

0060020 7008804 7008807 7008821 3300218 3321401 1360112 3321401 3430406 4751400 3450203 3840819 0237630

1 1 1 1 1 1 1 1 1 1 1 1 Ref

0236953

Ref

3740055 0641406 4751400 3311401 3321401 4160086 1360112 3321401 3430406 4751400 3450203

1 4 4 4 1 1 3 1 1 1 1

101 101 101 101 102 103 104 105 106 107 108 109

201 202 203 204 205 206 207 208 209 210 211

3120272

DESCRIPTION THROTTLE ACTUATOR INSTALLATION (TURNTABLE MOUNTED ACTUATOR) Actuator Bellows, Rubber Board, Circuit Motor, Drive Cable, Throttle Bracket, Cable Stop, Cable Pin, Cotter 1/16in x 3/4in Flatwasher 1/4in Narrow Bolt 1/4in-20NC x 1 1/8in Flatwasher 1/4in Bolt, Metric M8-1.25 x 90mm Loclwasher, Metric 8mm Nut, Metric M8-1.25 Clamp, Cable Lockwasher 1/4in Flatwasher 3/8in Bolt, 1/4in-20NC x 3/4in Nut 1/4in-20NC THROTTLE ACTUATOR INSTALLATION (ENGINE BRACKET MOUNTED ACTUATOR) Actuator (Use Existing Hardware) Bellows, Rubber Board, Circuit Motor, Drive Connector Nut 1/4in-28NF Clevis Nut 1/4in-28NF Pin, Clevis Flatwasher 1/4in Pin, Cotter 1/16in x 3/4in Rod STOP-RUN SOLENOID INSTALLATION (TURNTABLE MOUNTED ACTUATOR) STOP-RUN SOLENOID INSTALLATION (ENGINE BRACKET MOUNTED ACTUATOR) Solenoid Bolt 1/4in-20NC x 3/4in Flatwasher 1/4in Nut 1/4in-20NC Nut 1/4in-28NF Spring, Swivel Clevis Nut 1/4in-28NF Pin, Clevis Flatwasher 1/4in Pin, Cotter 1/16in x 3/4in

80H/80HX/86HX/80HX+6

REV 4

A

A

175

SECTION 2 - TURNTABLE ITEM 212 213 214 215 216 217 217 217 218

301

176

PART NUMBER 4842269 3311605 4751600 4160024 3840818 4842476 4842270 0630136

0250069

QTY 1 1 1 1 1 Ref 1 1 4 Ref 1

DESCRIPTION Arm Locknut 3/8in-16NC Flatwasher 3/8in Spring Rod Mounting Bracket Options: Bracket (Not Shown - Turntable Mounted Actuator) Bracket (Engine Bracket Mounted Actuator) Bolt, Metric 8mm x 24mm STOP-RUN SOLENOID INSTALLATION (GOVERNOR MOUNTED) Fuel Shutdown Kit (Includes Mounting Hardware)

80H/80HX/86HX/80HX+6

REV

-

3120272

SECTION 2 - TURNTABLE FIGURE 2-28. GENERATOR INSTALLATION - DEUTZ ENGINE MACHINES

178

80H/80HX/86HX/80HX+6

3120272

SECTION 2 - TURNTABLE FIGURE 2-28. GENERATOR INSTALLATION - DEUTZ ENGINE MACHINES ITEM

PART NUMBER

3 3 3 3 3 3 3 3 3 3 3 3

2460011 7012558 7020193 7026199 7020108 7020109 7012513 7012514 7020110 7020111 7020190 7003657

3 3 3 3 3 3 3 3 4 4 4 5 6 8 9 10 11 12 13 14 15 19 20 21 26 28 29

4360542 2420203

51

3120272

4460190 4460027 2920162 7020191 3520028 0480043 0480050 4340511 3580109 2860012 0700821 4761500 0681510 4751500 0641507 3251476 4460023 4920039 0641406 4761400 3311401 4761600 4751600

QTY Ref 1 1 1 1 4 4 4 1 1 1 2 1 Ref

1 1 Ref AR 1 1 1 1 Ref 1 1 1

0237132

1 4 6 2 AR 2 1 1 12 ft 2 2 2 2 4 Ref Ref

0251422

Ref

0251562

Ref Ref

DESCRIPTION 110V GENERATOR INSTALLATION (STANDARD PARTS) Generator and Control Box Assembly Generator Assembly Cable, Generator (Generator to Control Box) Armature Brush Holder, Brush Cap, Brush Holder Fan Bell, Front Bell Rear Bearing Control Box Assembly Note: Replacement 110V Control Box comes with 2 std Receptacles p/n 4460190. Optional Industrial Twist Lock Receptacles p/n 4460027 must be ordered separately.

Breaker, Circuit Voltmeter 110V (was p/n 7010699) Receptacle Options: Receptacle, Standard 110V Receptacle, Twistlock 110V Lamp Switch, Toggle Plug, Hole V-Belt Options: Used Prior to June 1992 Used June 1992 to Present Support, Adjustable Pulley Key, Woodruff Bolt, Metric 8mm x 65mm Lockwasher 5/16in Bolt 5/16in-18NC x 1 1/4in (Grade 8) Flatwasher 5/16in Bolt 5/16in- 18NC x 7/8in Decal - On/Off Connector, Terminal Wire - Red (Not Shown) Bolt 1/4in-20NC x 3/4in Lockwasher 1/4in Nut 1/4in-20NC Lockwasher 3/8in Flatwasher 3/8in 110V GENERATOR INSTALLATION (VARIABLE PARTS) 110v Generator Installation (Variable Parts) (Prior To October 1990) 110v Generator Installation (Variable Parts) (October 1990 To November 1990) 110v Generator Installation (Variable Parts) (November 1990 To Present) Bracket, Support Options:

80H/80HX/86HX/80HX+6

REV

B H F

179

SECTION 2 - TURNTABLE ITEM 51 51 52 52 52 53 53 53 54 54 54 55 55 55

180

PART NUMBER 4842701 4843133 3580100 3580134 Not Required 2180360 Not Required 4360037 Not Required 2180730

QTY 1 1 Ref 1 1 Ref 0 1 Ref 0 1 Ref 0 1

DESCRIPTION Bracket, Support (Prior to October 1990) Bracket, Support (October 1990 to Present) Pulley Options: Pulley (Prior to October 1990) Pulley (October 1990 to Present) Fitting, Tee Options: Fitting, Tee (Prior to October 1990) Fitting, Tee (October 1990 to Present) Switch, Pressure Options: Switch, Pressure (Prior to October 1990) Switch, Pressure (October 1990 to Present) Fitting, Adaptor Options: Fitting, Adaptor (Prior to October 1990) Fitting, Adaptor (October 1990 to Present)

80H/80HX/86HX/80HX+6

REV

3120272

SECTION 2 - TURNTABLE FIGURE 2-29. FORD LSG-423 ENGINE INSTALLATIONS - (PRIOR TO MARCH 1995)

182

80H/80HX/86HX/80HX+6

3120272

SECTION 2 - TURNTABLE FIGURE 2-29. FORD LSG-423 ENGINE INSTALLATIONS - (PRIOR TO MARCH 1995) ITEM

PART NUMBER

1 5 6 8 10 11 13 14 15 17 18 19 21 22 30 31 32 33 35 36 37 40

2000088 0641812 4761800 4761600 3200198 0711014 0711020 4562637 4740242 0642034 3312005 4842168 2420024 2420033 0100020 2180360 4360037 2220273 4300056 3300202 2720160 0080091

QTY Ref 1 AR AR 4 1 3 1 1 5 3 3 3 1 1 AR 1 1 1 1 1 18 in 1

0236843

Ref Ref

0236317

Ref

0237154

Ref

0236853

Ref

0236683

Ref

0237936 0237938 0254971 0250168 0238657 70 70

3600113

Ref Ref Ref Ref Ref Ref 1

70

3600125

1

70

3600072

1

3120272

DESCRIPTION FORD ENGINE ASSEMBLY (STANDARD PARTS) Engine, Ford LSG-423 Bolt 1/2in-13NC x 1 1/2in Lockwasher 1/2in Lockwasher 3/16in Support, Engine (Front) Bolt, Metric 10mm x 30mm (Grade 8) Bolt, Metric 10mm x 60mm (Grade 8) Spacer Flatwasher, Special Bolt 5/8in-11NC x 4 1/4in Locknut 5/8in-11NC Support Weldment Sender, Temperature Sender, Oil Pressure Sealant, Pipe (Not Shown) Fitting, Tee Switch, Oil Pressure Fitting, Reducer Stud, Carburetor Wingnut 1/4in-20NC Hose Adapter, Choke - Standard (See Dual Fuel Installation for Dual Fuel/LP Gas Units) FORD ENGINE ASSEMBLY (VARIABLE PARTS) Standard Machines with Racine Prop Valves and Single Speed Drive Built Prior To April 1986 Standard Machines with Racine Prop Valves and Single Speed Drive Motors Built April 1986 To March 1995 Standard Machines with Racine Prop Valves and Two Speed Drive Motors Dual Fuel Machines with Racine Prop Valves Built Prior To April 1986 Dual Fuel Machines with Racine Prop Valves Built April 1986 To March 1995 Standard Machines with Vickers Prop Valves Dual Fuel Machines with Vickers Prop Valves LP Gas Only Machines with Vickers Prop Valves U/L Dual Fuel Machines with Vickers Prop Valves U/L LP Gas Only Machines with Vickers Prop Valves Pump Assembly Options: Machines with Racine Prop Valves and Single Speed Drive Motors (Pump has 1in - 1in - 1/2in Gear Set) (See PUMP COUPLING INSTALLATIONS for Breakdown) Machines with Racine Prop Valves and Two Speed Drive Motors (Pump has 1in - 3/4in - 1/2in Gear Set (See MAIN PUMP ASSEMBLY (MACHINES WITH RACINE PROPORTIONAL VALVES) for Breakdown) Machines with Vickers Prop Valves Built Prior to Mid 1987 (Pump has 1 Outlet in End Cover) (See MAIN PUMP ASSEMBLY (MACHINES WITH VICKERS PROPORTIONAL VALVES BUILT PRIOR TO MID 1987 - HAS ONE OUTLET IN END COVER) for Breakdown)

80H/80HX/86HX/80HX+6

REV

B H B B G I K B E J

183

SECTION 2 - TURNTABLE ITEM 70

PART NUMBER 3600139

QTY 1

71 71

3200133

Ref 3

71 72 72 72 72 73 73 73 73 74 74 74 74 75 76 77 78 79 79 79 80 81 82 83 84 85 85 85 86 86 86 87 87 87 88 88 88 89 89 89 90 90 90 91

184

3200183 Not Required 0901401 Not Required Not Required 1700901 Not Required Not Required 1670414 Not Required 1320070 3910812 4770800 3310801 2060015 2060016 4751800 0641406 3311401 4751400 4761400 Not Required 4562516 Not Required 1320022 Not Required 4640750 Not Required 2750532 Not Required 1320032 Not Required 1600098

3 Ref 0 1 0 Ref 0 1 0 Ref 0 1 0 AR AR AR AR Ref 1 1 AR AR AR AR AR Ref 0 1 in Ref 0 1 Ref 0 1 Ref 0 9 in Ref 0 1 Ref 0 1 Ref

DESCRIPTION Machines with Vickers Prop Valves Built Mid 1987 to March 1995 (Pump with 2 Outlets in End Cover) (See MAIN PUMP ASSEMBLY (MACHINES WITH VICKERS PROPORTIONAL VALVES BUILT MID 1987 TO PRESENT- HAS TWO OUTLETS IN END COVER) for Breakdown) Mount, Motor Options: Machines with Racine Prop Valves (Color Coded Green and White) Machines with Vickers Prop Valves Bracket, Terminal Strip Options: Machines with Racine Prop Valves Machines with Vickers Prop Valves Not U/L Listed Machines with Vickers Prop Valves U/L Listed Decal - Terminal Strip Label Options: Machines with Racine Prop Valves Machines with Vickers Prop Valves Not U/L Listed Machines with Vickers Prop Valves U/L Listed Cover, Terminal Strip Options: Machines with Racine Prop Valves Machines with Vickers Prop Valves Not U/L Listed Machines with Vickers Prop Valves U/L Listed Clamp Screw, Round Head #8-32NC x 3/4in Starwasher #8 Nut #8-32NC Fan Options: 15in Machines with Racine Prop Valves 16 5/8in Machines with Vickers Prop Valves Flatwasher 1/2in Bolt 1/4in-20NC x 3/4in Nut 1/4in-20NC Flatwasher 1/4in Lockwasher 1/4in Tube, Plastic Options: Machines with Racine Prop Valves Machines with Vickers Prop Valves Clamp Options: Machines with Racine Prop Valves Machines with Vickers Prop Valves Valve, Oil Drain Options: Machines with Racine Prop Valves Machines with Vickers Prop Valves Hose Options: Machines with Racine Prop Valves Machines with Vickers Prop Valves Clamp Options: Machines with Racine Prop Valves Machines with Vickers Prop Valves Controller, Precision Governor Options: Machines with Racine Prop Valves Machines with Vickers Prop Valves Cover, Terminal Options:

80H/80HX/86HX/80HX+6

REV

3120272

SECTION 2 - TURNTABLE ITEM 91 91 92 92 92 93 93 93

PART NUMBER Not Required 1670523

102 103 104 105 106 107 108 109 111 112 113 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 130 131 132 133 134

0641612 4761600 4751600 3311601 4340343 3941804 4761800 0181234 0630360 3311501 4761500 0880076 4300032 4761400 3311401 1320041 4751400 2220317 1320022 2200051 2720015 1060045 1060147 1060046 0400003 0400002 2910479 0236768 3300029 3980003

134 134 135

2420035 2420164

1 1 Ref

135 135 136 138 139 141 143

2420019 2420159 1320012 2720232 2720254 3620026 4340525

1 1 4 1 1 1 1

3120272

Not Required 1670523 See Note 0160011

QTY 0 1 Ref 0 1 Ref 1 1 Ref AR AR AR AR 1 12 12 1 2 4 4 1 AR AR AR 3 AR 1 2 1 75 in 2 1 1 1 1 2 2 2 1 Ref

DESCRIPTION Non-U/L Listed Machines U/L Listed Machines Cover, Terminal Options: Non-U/L Listed Machines U/L Listed Machines Alternator Options: Non-U/L Listed Machines (Note: See Ford Engine Manual) U/L Listed Machines FORD ENGINE INSTALLATION (STANDARD PARTS) Bolt 3/8in-16NC x 1 1/2in Lockwasher 3/8in Flatwasher 3/8in Nut 3/8in-16NC Support, Radiator Screw, Self-Tapping #8-24NC x 1/2in Lockwasher #8 Angle, Mounting Bolt, Carriage 5/16in-18NC x 1 1/4in Nut 5/16in-18NC Lockwasher 5/16in Brace Stud (Welded on Part) Lockwasher 1/4in Nut 1/4in-20NC Clamp Flatwasher 1/4in Fitting, Barbed 90 Clamp Plug, Pipe (Not Shown Located at Fuel Tank) Hose, Fuel Line Cable, Battery (Starter to Ground and Start Relay to Aux Relay) Cable, Battery (+ Battery to Start Relay) Cable, Battery (- Battery to Ground) Battery Hold-Down, Battery Clip, Holddown Rod, Tie-Down Wingnut 3/8in-16NC Seat, Battery Gauge, Oil Pressure Options (Not Shown - Located at Ground Control Box): Gauge, Oil Pressure (Prior to August 1994) Gauge, Oil Pressure (August 1994 to March 1995) Gauge, Temperature Options (Not Shown - Located at Ground Control Box): Gauge, Temperature (Prior to August 1994) Gauge, Temperature (August 1994 to March 1995) Clamp Hose, Radiator (Bottom) Hose, Radiator (Top) Radiator Support, Radiator

80H/80HX/86HX/80HX+6

REV

185

SECTION 2 - TURNTABLE ITEM 144 145 146 147 149 150 151 152 159 162 163 164 165 166 167 168

186

PART NUMBER 0630375 3311701 4751700 4761700 3250914 2200053 4300034 0641614 4711600 4791600 4300038 1320014 1320031 0641406 3311405 4791400 0236844

QTY 2 2 2 2 1 1 4 AR 2 4 1 1 1 2 2 2 Ref Ref

0236318

Ref

0237155

Ref

0236854

Ref

0236684

Ref

0237157

Ref

0237937

Ref

0237939

Ref

0253596

Ref

0253597

Ref

0254972 0250235 0253599 0238658 0253598

Ref Ref Ref Ref Ref

170 170 170

3380318 3536244

Ref 1 1

170

3536549

1

171 171 171

3380319 3380319

Ref 1 1

171

3536549

1

DESCRIPTION Bolt, Carriage 7/16in-14NC x 1in Nut 1/16in-14NC x 1in Flatwasher 7/16in Lockwasher 7/16in Nameplate - Caution: Fan Blade Fitting, Plug Stud (Welded on Part) Bolt 3/8in-16NC x 1 3/4in Flatwasher 3/8in Narrow Starwasher 3/8in Stud (Welded on Part) Clamp Clamp Bolt 1/4in-20NC x 3/4in Locknut 1/4in-20NC Starwasher 1/4in FORD ENGINE INSTALLATION (VARIABLE PARTS) Standard Machines With Racine Prop Valves and Single Speed Drive Motors Built Prior To April 1986 Standard Machines With Racine Prop Valves and Single Speed Drive Motors Built April 1986 To March 1995 Standard Machines With Racine Prop Valves and Two Speed Drive Motors Dual Fuel Machines With Racine Prop Valves and Single Speed Drive Motors Built Prior To April 1986 Dual Fuel Machines With Racine Prop Valves and Single Speed Drive Motors Built April 1986 To March 1995 Dual Fuel Machines With Racine Prop Valves and Two Speed Drive Motors Standard Machines With Vickers Prop Valves Built Prior To December 1992 Dual Fuel Machines With Vickers Prop Valves Built Prior To December 1992 Standard Machines With Vickers Prop Valves Built December 1992 To March 1995 Dual Fuel Machines With Vickers Prop Valves Built December 1992 To March 1995 LP Gas Only Machines With Vickers Prop Valves U/L Dual Fuel Machines Built Prior To December 1992 U/L Dual Fuel Machines Built December 1992 To March 1995 U/L LP Gas Only Machines Built Prior To December 1992 U/L LP Gas Only Machines Built December 1992 To March 1995 Baffle Options: Machines with Racine Prop Valves Machines with Vickers Prop Valves Built Prior to December 1992 Machines with Vickers Prop Valves Built December 1992 to March 1995 Baffle Options: Machines with Racine Prop Valves Machines with Vickers Prop Valves Built Prior to December 1992 Machines with Vickers Prop Valves Built December 1992 to March 1995

80H/80HX/86HX/80HX+6

REV

B J C B G C F F D D H B G B

3120272

SECTION 2 - TURNTABLE ITEM 172 172 172 172 172 172 172 172 172 173 173 173 174 174 174 174

PART NUMBER

1060129 1060149 1060030

QTY Ref 1 1 1 1 1 1 1 1 Ref 1 1 Ref 1 1 1

174

1060197

1

175 175 175 175 176 177 178 179 180 180 180 181 181 181

3600071 3600071 7004436 7004248 7012576 7004249 7004247 Not Available 2680334 2680386

Not Required 0901419 Not Required 3911012 3311001 4751000 4761000 Not Required 1060093 1060045 4920961

0860614 3740067 3740049 4060701 2120113 2120114 4640618 1060092 0840025 0840026 0840027 0840029 3730018

201

3120272

0236321 0237859 3509714

Ref 0 2 0 AR AR AR AR Ref 0 1 Ref 1 1 Ref 1 1 1 9 ft 1 1 1 1 8 28 16 2 1 Ref Ref Ref 1

DESCRIPTION Auxiliary Pump Assembly Machines with Racine Prop Valves (Was p/n 3600115) Machines with Vickers Prop Valves 3600071 Replacement Motor and Bracket Assembly 3600071 Replacement Motor Only 3600071 Replacement Bracket Only 3600071 Replacement Coupling 3600071 Replacement Pump Seal Kit - 7004247 Pump Shroud, Fan Options: Machines with Racine Prop Valves Machines with Vickers Prop Valves Cable, Battery Options (Aux Relay to Aux Pump): Machines with Racine Prop Valves Non-U/L Listed Machines with Vickers Prop Valves U/L Listed Machines with Vickers Prop Valves Built Prior to August 1994 U/L Listed Machines with Vickers Prop Valves Built August 1994 to March 1995 Bracket, Controller Machines with Racine Prop Valves Non-U/L Listed Machines with Vickers Prop Valves U/L Listed Machines with Vickers Prop Valves Screw #10-24NC x 3/4in Nut #10-24NC Flatwasher #10 Lockwasher #10 Cable, Battery (Start Relay to Starter) Machines with Racine Prop Valves Machines with Vickers Prop Valves Cable, Battery Options (Start Relay to Starter): Machines with Racine Prop Valves Machines with Vickers Prop Valves Note: The items below are not shown, but required for U/L machines.

Box, Contactor Relay, Contactor Relay Shield, Hose Base, Filter Element, Filter Valve, Fuel Shut-Off Cable, Battery (Contactor Box to Aux Relay) Boot, Cable Boot, Cable Boot, Cable Boot, Cable Resistor, Field (Prior to August 1994) ELECTRICAL PANEL ASSEMBLY MACHINES WITH RACINE PROP VALVES MACHINES WITH VICKERS PROP VALVES Plate, Mounting

80H/80HX/86HX/80HX+6

REV

I E

187

SECTION 2 - TURNTABLE ITEM 202 203 204 205 206 207 208 209 210 211 212 213 214 251 251 251

301 302 303 304 306 307 308 309 310 311 312 313 314 315 316 317

PART NUMBER 3740067 3300220 3740061 3311401 0641405 4761400 3740059 3311001 3310801 4761000 4760800 4711400 4791400 0060021 Not Required 0236319

QTY 1 4 1 7 10 10 1 2 1 2 1 4 9 Ref 1 0 Ref

3220058 1120169 1320019 4340470 4340420 4340421 0960960 0641408 4761400 3311401 4562636 4841950 0701010 4761600 4751400 4100025 0237497

1 1 3 2 1 1 1 4 4 4 1 1 4 4 4 42 in Ref

0253595

Ref Ref

351 351 351 352 353 354 355 356 357

3220043 3220052 1320019 4842226 0701010 4832000 4920096 4100025 0236398

188

Ref 1 1 1 1 4 4 2 ft 3 ft Ref Ref

DESCRIPTION Relay, Prestolite Nut, Special Solenoid, Start Lockout Nut 1/4in-20NC Bolt 1/4in-20NC x 5/8in Lockwasher 1/4in Relay, Motorcraft Nut #10-24NC Nut #8-32NC Lockwasher #10 Lockwasher #8 Flatwasher 1/4in Starwasher 1/4in Actuator, Adeco Throttle Options: Machines With Racine Prop Valves Machines With Vickers Prop Valves EXHAUST INSTALLATION (USED PRIOR TO APRIL 1986) (SEE SPECIAL OPTIONS SECTION FOR NON STANDARD EXHAUST SYSTEMS) Muffler Cap, Rain Clamp Plate, Support Bracket, Support Bracket, Support Tube Bolt 1/4in-20NC x 1in Lockwasher 1/4in Nut 1/4in-20NC Pipe, Exhaust Adaptor, Exhaust Bolt, Metric 10mm x 20mm Lockwasher 3/8in Flatwasher 1/4in Sleeve, Fiberglass EXHAUST INSTALLATION (USED APRIL 1986 TO DECEMBER 1992) EXHAUST INSTALLATION (USED DECEMBER 1992 TO MARCH 1995) Note: See SPECIAL OPTIONS SECTION for Non-Standard Exhaust Systems Muffler Options: Muffler (Used April 1986 to December 1992) Muffler (Used December 1992 to March 1995) Clamp Tube, Exhaust Bolt 10mm x 20mm Lockwasher 10mm Wire, Safety Sleeve, Fiberglass AIR CLEANER INSTALLATION Non-U/L Listed Machines (Prior To September 1991)

80H/80HX/86HX/80HX+6

REV

C

A

F

3120272

SECTION 2 - TURNTABLE ITEM

402 403 404 405 406 407 408 409 451 451 451 451 451

PART NUMBER 0252239 0252240 1120161 4842362 0080039 1320016 0641406 4761400 3311401 0340002 1340020 7004214 1340050 7010638

501 502 503 504 505 505 505 506 507 508 508

0236988 0237071 2720016 2120112 4360195 1320041 0641405 4761400 3311401 2220295 4360067 0901306 0901333

601 602 603

4931589 0255058 2180360 4360182 4360157

3120272

QTY Ref Ref 1 1 1 2 4 4 4 2 Ref 1 1 1 1 Ref

9982700

Ref Ref AR 1 2 2 1 1 1 1 1 1 1 Ref Ref Ref 1 1 1 Ref 1

7000643

1

7000646 7024321 7000878 7000895 1140009 7000877 7000884 7012577 7012578 7000867 7010633

1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION Non-U/L Listed Machines (September 1991 To March 1995) U/L Listed Machines Bonnet Tube, Air Intake Elbow, Rubber Clamp Bolt 1/4in-20NC x 3/4in Lockwasher 1/4in Nut 1/4in-20NC Bands Air Cleaner Assembly Options: Air Cleaner for Non-U/L Listed Machines Element, Air Cleaner - 1340020 Air Cleaner Air Cleaner for U/L Listed Machines Element, Air Cleaner - 1340050 Air Cleaner VACUUM SWITCH INSTALLATION (PRIOR TO APRIL 1986 ONLY) Vacuum Switch Installation (Prior To September 1985) Vacuum Switch Installation (September 1985 To April 1986) Hose Filter Switch, Vacuum Delay Clamp Bolt 1/4in-20NC x 5/8in Lockwasher 1/4in Nut 1/4in-20NC Fitting, Coupling Switch, Vacuum Bracket (4in Long) Bracket (4 3/4in Long) ENGINE DISTRESS INSTALLATIONS Engine Distress Installations (Prior To July 1994) Engine Distress Installations (July 1994 To March 1995) Fitting, Tee Switch, Oil Pressure Switch, Water Temperature ENGINE COMPONENTS Carburetor (Standard Gas) Without Built-in Choke (Machines Built through 1989) Carburetor (Standard Gas) With Built-in Choke (Machines Built 1990 to March 1995) Gasket, Carburetor Gasket, Carburetor (Top) Rebuilt Kit - 9982700 & 7000643 Carburetor Choke Assembly Carburetor - LP Gas Fuel Shut-Off (With Wire) Fuel Shut-Off (With Terminal Post) Vacuum Line Fitting Vacuum Line Tube Assembly Engine Harness Fuel Pump Assembly

80H/80HX/86HX/80HX+6

REV -

-

B A

189

SECTION 2 - TURNTABLE ITEM

190

PART NUMBER 7019932 7019931 7014677

QTY 4 1 1

7010633 7012679 7000874 7014678

1 1 1 1

7000871 7000869 7000870 7014679

1 1 1 1

7022153 7021869 7022180 7023667

4 1 1 1

DESCRIPTION Spark Plug (was p/n 7012595) Wire Set - Spark Plug Major Components Kit (Includes 1 each of Standard Gas Carburetor, Water Pump, Fuel Pump, Starter and Standard Alternator) Pump, Fuel Starter (was p/n 7000868) Alternator Gasket/Electrical Kit (Includes Upper and Lower Gasket Kits, 1 each of Thermostat, Ring Gear, Belt, Coil, Ignition Module, Voltage Regulator, Starter Solenoid and Hose) Coil Module, Ignition Regulator, Voltage Tune-up Kit (Includes 4 Spark Plugs and 1 each of Oil Filter, Fuel Filter, Cap, Rotor and ignition Wire Set) Water Pump Assembly Filter, Engine Oil (Case of 12) (was p/n 7014501) Ring Gear (Flywheel) (Not Shown) Fitting, Tee (Water By-Pass) (Not Shown)

80H/80HX/86HX/80HX+6

REV

3120272

SECTION 2 - TURNTABLE FIGURE 2-30. ADECO THROTTLE INSTALLATIONS - FORD ENGINE MACHINES BUILT PRIOR TO MID 1987

192

80H/80HX/86HX/80HX+6

3120272

SECTION 2 - TURNTABLE FIGURE 2-30. ADECO THROTTLE INSTALLATIONS - FORD ENGINE MACHINES BUILT PRIOR TO MID 1987 ITEM

PART NUMBER

0236965

2 2 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 51 51 51 52 53 54 55 56 57 58 59 60 61

3120272

0237356 0060020 7008807 7008804 7008821 4842263 3010081 0901297 3840821 1380111 0641406 4751400 4761400 3311401 0630384 4751500 0630135 4740116 4761500 4160084 2900097 0237715 0700810 3840855 0060022 3910808 4760800 3310801 0901347 2720016 2180666 1380112

QTY Ref Ref Ref Ref 1 1 1 1 1 1 1 1 1 4 2 4 4 2 3 2 2 2 1 Ref 1 1 1 1 1 2 2 2 1 12 in 1 1

DESCRIPTION NOTE: For machines with solenoid controlled throttle (built prior to mid 1985) replace with Adeco throttle.

ADECO THROTTLE INSTALLATION Machines Without Vacuum Pull-off Built Mid 1985 To April 1986 Machines With Vacuum Pull-off Built April 1986 To Mid 1987 Actuator, Adeco Board, Circuit Bellows, Rubber Motor, Drive Bracket, Actuator Mounting Link, Throttle Bracket, Choke Mounting Rod, Choke Clip, Rod Bolt 1/4in-20NC x 3/4in Flatwasher 1/4in Lockwasher 1/4in Nut 1/4in-20NC Bolt, Metric 8mm x 40mm Flatwasher 5/16in Bolt, Metric 10mm x 30mm Lockwasher, Metric 10mm Lockwasher 5/16in Spring Choke Kit Options: Machines Without Vacuum Pull-off Built Mid 1985 To April 1986 Machines With Vacuum Pull-off Built April 1986 Mid 1987 Bolt, Metric 8mm x 20mm (April 1986 Mid 1987 Only) Rod, Choke Pull-Off (April 1986 Mid 1987 Only) Actuator, Vacuum Choke Pull-Off (April 1986 Mid 1987 Only) Screw, Round Head #8-32NC x 1/2in (April 1986 Mid 1987 Only) Lockwasher #8 (April 1986 Mid 1987 Only) Nut #8-32NC (April 1986 Mid 1987 Only) Bracket, Actuator (April 1986 Mid 1987 Only) Hose (April 1986 Mid 1987 Only) Fitting (April 1986 Mid 1987 Only) Clip (April 1986 Mid 1987 Only)

80H/80HX/86HX/80HX+6

REV

B

193

SECTION 2 - TURNTABLE FIGURE 2-31. PRECISION GOVERNOR INSTALLATIONS - FORD ENGINE MACHINES BUILT MID 1987 TO MARCH 1995

194

80H/80HX/86HX/80HX+6

3120272

SECTION 2 - TURNTABLE FIGURE 2-31. PRECISION GOVERNOR INSTALLATIONS - FORD ENGINE MACHINES BUILT MID 1987 TO MARCH 1995 ITEM 1 2 3 4 5 6 7 8 9

51 52 53 54 55

3120272

PART NUMBER 0238044 0901373 2500004 0641408 3311401 4751400 4761400 3840898 3321401 1660157 0238044

QTY Ref 1 1 7 7 7 7 1 2 2 Ref

0237568 3910812 4760800 2720016 2180666

1 2 2 1 ft 1

DESCRIPTION PRECISION GOVERNOR INSTALLATION (STANDARD PARTS) Bracket, Governor Governor Bolt 1/4in-20NC x 1in Nut 1/4in-20NC Flatwasher 1/4in Lockwasher 1/4in Rod Nut 1/4in-28NF Coupling, Ball - Joint PRECISION GOVERNOR INSTALLATION (VARIABLE PARTS REQUIRED ON 1987-1989 MODELS WITHOUT BUILT-IN CHOKE. 1990 MODELS HAVE CARBURETOR WITH BUILT-IN CHOKE) Choke and Vacuum Pull-Off Assembly (Includes Sensor) Screw, Round Head #8-32NC x 3/4in Lockwasher #8 Hose Fitting

80H/80HX/86HX/80HX+6

REV A

A

195

SECTION 2 - TURNTABLE FIGURE 2-32. GENERATOR INSTALLATION - FORD ENGINE MACHINES BUILT PRIOR TO MARCH 1995 (OPTIONAL)

196

80H/80HX/86HX/80HX+6

3120272

SECTION 2 - TURNTABLE FIGURE 2-32. GENERATOR INSTALLATION - FORD ENGINE MACHINES BUILT PRIOR TO MARCH 1995 (OPTIONAL) ITEM

PART NUMBER

2 3 4 4 4 5 6 6 6 6 6 6 6 6 6 6 6 6

0641508 4761500

6 6 6 6 6 6 6 6 8 11 16 17 18 19 21 22 23 24 25 26 27

4360542 2420203

28 31

2860012 4761600

1 AR Ref

0236382

Ref

3120272

0480037 0480048 3580134 2460011 7012558 7020193 7026199 7020108 7020109 7012513 7012514 7020110 7020111 7020190 7003657

4460190 4460027 2920162 7020191 3520028 4751500 0701021 0721004 4751000 4761000 3311001 3251476 1060012 4460134 4460071 3300048 0960238 4460023

QTY Ref 3 4 Ref 1 1 1 1 1 1 1 4 4 4 1 1 1 2 1 Ref

1 1 Ref AR 1 1 1 1 1 2 2 4 2 2 1 AR 1 1 1 1 1

DESCRIPTION GENERATOR INSTALLATION (STANDARD PARTS) Bolt 5/16in-18NC x 1in Lockwasher 5/8in V-Belt Options: V-Belt (Prior to May 1987) V-Belt (May 1987 to March 1995) Pulley (Part of Item 6) Generator and Control Box Assembly Generator Assembly Cable, Generator (Generator to Control Box) Armature Brush Holder, Brush Cap, Brush Holder Fan Bell, Front Bell Rear Bearing Control Box Assembly Note: Replacement 110V Control Box comes with 2 std Receptacles p/n 4460190. Optional Industrial Twist Lock Receptacles p/n 4460027 must be ordered separately.

Breaker, Circuit Voltmeter 110V (was p/n 7010699) Receptacle Options: Receptacle, Standard 110V Receptacle, Twistlock 110V Lamp Switch, Toggle Plug, Hole Flatwasher 5/16in Bolt, Metric 10mm x 65mm Screw, Machine #10-24NC x 1/2in Flatwasher #10 Lockwasher #10 Nut #10-24NC Decal - On/Off Cable, Electrical - 12/4 Connector (Not Shown - Located at Generator) Connector (Not Shown - Located at Ground Control Box) Locknut, Conduit (Not Shown - Located at Ground Control Box) Bushing (Not Shown - Located at Ground Control Box) Connector, Terminal (Not Shown - Located at Generator Control Box) Key Lockwasher 3/8in GENERATOR INSTALLATION - MACHINES BUILT PRIOR THROUGH 1988 (VARIABLE PARTS) Generator Installation - Machines Built Prior Through 1988 (Variable Parts) (Prior To May 1987)

80H/80HX/86HX/80HX+6

REV

C

197

SECTION 2 - TURNTABLE ITEM

PART NUMBER 0236383

QTY Ref

51 52 53 54 54 54 55

4060579 3311501 4340436

1 4 1 Ref 1 1 2 Ref

71 73 74 75 76 77 78 79 80 81 82

198

4340437 4340438 0630135

0239244

Ref

0251947

Ref

4060696 4340565 4843156 4564123 4564329 4740116 0361704 0701023 4564328 0681610 4751600

1 1 1 AR 1 4 1 4 1 2 3

DESCRIPTION Generator Installation - Machines Built Prior Through 1988 (Variable Parts) (May 1987 Through 1988) Shield, Heat Nut 5/16in-18NC Support, Adjustable Support Options: Support (Prior to May 1987) Support (May 1987 through 1988) Bolt, Metric 10mm x 30mm GENERATOR INSTALLATION - MACHINES BUILT 1989 TO MARCH 1995 Generator Installation - Machines Built 1989 To March 1995 (1989 To May 1991) Generator Installation - Machines Built 1989 To March 1995 (May 1991 To March 1995) Shield, Heat Support, Adjustable Support Weldment Tube, Spacer Tube, Spacer Lockwasher, Metric 10mm Bar, Mounting Bolt, Metric 10mm x 70mm Tube, Spacer Bolt 3/8in-16NC x 1 1/4in (Grade 8) Flatwasher 3/8in

80H/80HX/86HX/80HX+6

REV F

I C

3120272

SECTION 2 - TURNTABLE FIGURE 2-33. FORD LRG423/LRG425 ENGINE INSTALLATION (MARCH 1995 TO PRESENT)

200

80H/80HX/86HX/80HX+6

3120272

SECTION 2 - TURNTABLE FIGURE 2-33. FORD LRG423/LRG425 ENGINE INSTALLATION (MARCH 1995 TO PRESENT) ITEM

1 1 1 1 1 2 3

PART NUMBER 0255120

QTY Ref Ref

0256177

Ref

0257888

Ref

0257890

Ref

0255121

Ref

0257889

Ref

2000126 2000153 2000157 2000159 2220315 3600139

Ref 1 1 1 1 1 1

4 5 6 7 8 9 10 10 10 11 12 13 14 15 16 16 16 17 18 18 18 19

3200377 4566605 2500005 0902088 3841255 1660157

20 21 22 23 24

1320022 1700901 1670414 0641404 2720058

3120272

0902089 0902447 0902087 2420024 2420033 4360037 2220273 2180360 2220994 4300056 4640750 4640989 2750532

1 1 1 1 1 2 Ref 1 1 1 1 1 1 1 Ref 1 1 1 Ref 1 1 30 in/76cm 3 1 1 2 18 in/46cm

DESCRIPTION FORD ENGINE ASSEMBLY Ford LRG-423 Engine Assembly - Standard Gas (Prior to SN 36819) Ford LRG-423 Engine Assembly - Standard Gas (Prior to SN 36819) Ford LRG-425 Engine Assembly - Standard Gas (SN 36819 to Present) Ford LRG-425 Engine Assembly - Standard Gas (SN 36819 to Present) Ford LRG-423 Engine Assembly - Dual Fuel (Prior to SN 36819) Ford LRG-425 Engine Assembly - Dual Fuel (SN 36819 to Present) Engine Options: Engine (Prior to SN 36819) Engine (SN 36819 through 37616) Engine (SN 37616 through 39226) Engine (SN 39226 to Present) Fitting, Barbed (Prior to SN 36819) Pump Assembly - Main (See MAIN PUMP ASSEMBLY (MACHINES WITH VICKERS PROPORTIONAL VALVES BUILT MID 1987 TO PRESENT- HAS TWO OUTLETS IN END COVER) for Breakdown) Mount, Engine (Front) Tube, Spacer Precision Governor Actuator Bracket, Governor Mounting Rod, Throttle Coupling, Ball joint Bracket, Terminal Strip Mounting Options: Bracket, Terminal Strip Mounting (Prior to SN 36819) Bracket, Terminal Strip Mounting (SN 36819 to Present) Bracket, Fuel Pump Mounting Sender, Water Temperature Sender, Oil Pressure Switch, Oil Pressure Fitting, Reducer Fitting Options: Fitting, Tee (Prior to June 1995) Fitting, Cross (June 1995 to Present) Stud, Carburetor Valve, Oil Drain Options: 14mm (March 1995 to March 1996) 12mm (March 1996 to Present) Hose

REV D A 4 4 D 6

Clamp, Hose Decal, Terminal Strip Cover, Terminal Bolt 1/4in-20NC x 1/2in Fuel Line

80H/80HX/86HX/80HX+6

201

SECTION 2 - TURNTABLE

202

ITEM 25 26

PART NUMBER 2180536 2720271

27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46

0701022 0701014 4832000 0700810 4831900 0641812 4761800 0641408 4360405 3311405 4791400 0721014 3311001 4761000 3321401 0100020 0701015 4791600 2220437 0100011

102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121

0255123 0257947 0256178 0257948 0255125 0257922 0256675 0257923 0641612 4751600 4761600 3311601 4340343 3940804 4750800 0181234 0630360 3311501 4761500 3536549 0880076 4300032 4761400 3311401 1320041 4751400 2220315 1320022

QTY 1 30 in/76cm 2 2 4 3 3 2 2 4 1 6 2 2 2 AR 1 AR 1 2 1 AR Ref Ref Ref Ref Ref Ref Ref Ref Ref 2 18 14 16 1 12 12 1 2 3 3 2 1 11 17 17 3 11 AR AR

DESCRIPTION

REV

Fitting, Straight Pipe Hose, Vacuum Bolt 10mm x 70mm Bolt 10mm x 30mm Lockwasher 10mm Bolt 8mm x 20mm Lockwasher 8mm Bolt 1/2in-13NC x 1 1/2in Lockwasher 1/2in Bolt 1/4in-20NC x 1in Switch, Oil Pressure Locknut 1/4in-20NC Starwasher 1/4in Bolt #10-24NC Nut #10-24NC Lockwasher #10 Nut 1/4in-28NF Sealant, Pipe (Not Shown) Bolt, Metric 10mm x 35mm (Prior to SN 36819) Starwasher 3/8 (Prior to SN 36819) Fitting, Reducer Loctite #242 (Not Shown) FORD ENGINE INSTALLATION Standard Gas With Fixed Axle (Prior to SN 36819) Standard Gas With Fixed Axle (SN 36819 to Present) Standard Gas With Oscillating Axle (Prior to SN 36819) Standard Gas With Oscillating Axle (SN 36819 to Present) Dual Fuel With Fixed Axle (Prior to SN 36819) Dual Fuel With Fixed Axle (SN 36819 to Present) Dual Fuel With Oscillating Axle (Prior to SN 36819) Dual Fuel With Oscillating Axle (SN 36819 to Present) Bolt 3/8in-16NC x 1 1/2in Flatwasher 3/8in Lockwasher 3/8in Nut 3/8in-16NC Support, Radiator Screw, Self-Tapping #10-24NC x 1/2in Lockwasher 3/16in Angle Bolt, Carriage 5/16in-18NC x 1 1/4in Nut 5/16in-18NC Lockwasher 5/16in Baffle Brace Stud (Welded on Part) Lockwasher 1/4in Nut 1/4in-20NC Clamp Flatwasher 1/4in Fitting, Barbed Clamp 1/4

80H/80HX/86HX/80HX+6

C 5 B 5 C 6 6

3120272

SECTION 2 - TURNTABLE ITEM 122 123 123 123 124 125 126 127 127 127 128 128 128 128 129 130 131 131 131 132 133 134 137 137 137 137 137 137 138 139 140 141 142 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 161 162 163

3120272

PART NUMBER 2200051 2720015 2720058 1060045 1060147 1060046 0400003 0400075 0400002 0400002 2910479 0236768 3300029 3980003 3980007 2420035 2420019 1320012 3600071 7004436 7004248 7012576 7004249 7004247 3620026 2680386 4340525 0630375 3311701 4761700 1060149 3250914 2200053 4300034 0641614 0901419 3910812 3310801 4770800 0641408 4711600 1060093 4791600 4300038 0641406 3311405 4771400

QTY 1 Ref AR AR 1 1 1 Ref 1 1 Ref 1 1 2 2 2 Ref 1 1 1 1 4 1 1 1 1 1 1 1 1 1 2 2 2 1 1 1 1 14 2 2 2 2 4 2 1 4 1 5 3 4

DESCRIPTION Plug, Pipe Hose, Fuel Line Options: Hose, Low Pressure Gas (Prior to SN 36819) Hose, Low Press:.31x.51x1.00 (SN 36819 to Present) Cable, Battery (Engine to Ground) Cable, Battery (+ Battery to Aux Relay) Cable, Battery (- Battery to Ground) Battery Options: Battery, 12 Volt (Prior to SN 36819) Battery, 12v Group 31 (SN 36819 to Present) Hold-Down, Battery Options: Battery, Hold Down (Prior to SN 36819) Battery, Hold Down (SN 36819 to Present) Clip, Holddown Rod, Hold-down Wingnut 3/8in-16NC Seat, Battery Options: Seat, Battery (Prior to SN 36819) Seat, Battery (SN 36819 to Present) Gauge, Oil Pressure (Not Shown - Located at Ground Controls) Gauge, Temperature (Not Shown - Located at Ground Controls) Clamp Auxiliary Pump Assembly Motor with Bracket Motor Bracket Coupling Pump Radiator Hood, Fan Shroud Support, Radiator Bolt, Carriage 7/16in-14NC x 1in Nut 7/16in-14NC Lockwasher 7/16in Cable, Battery (Aux Relay to Aux Power) Decal, Caution Fitting, Plug - 3/8in NPT Stud (Welded on Part) Bolt 3/8in-16NC x 1 3/4in Bracket, Controller Screw, Machine #8-32NC x 3/4in Nut #8-32NC Starwasher #8 Bolt 1/4in-20NC x 1in Flatwasher 3/8in Narrow Cable, Battery (Aux Relay to Starter) Starwasher 3/8in Stud (Welded on Part) Bolt 1/4in-20NC x 3/4in Locknut 1/4in-20NC Starwasher 1/4in

80H/80HX/86HX/80HX+6

REV

203

SECTION 2 - TURNTABLE ITEM 164 165 166 167 168 169 170 171 172 173

PART NUMBER 0641608 4842226 3220052 1320019 0701010 4832000 4100025 4920096 4842168 2720160

174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 197

0080091 3538387 3740067 3740080 0641406 0080210 2060025 3200183 4740242 0642032 3312005 1600211 1320032 4791400 0100011 0100020 0630400 4831900 4562516 4567169 3570697 0641507 3311505 4791500 0255541 1340020 7004214 1120161 4844996 0080039 1320016 4300032 4761400 3311401 0340002 4751400

201 201 202 203 204 205 206 207 208 209 210

2000126 2000153

204

QTY DESCRIPTION 1 Bolt 3/8in-16NC x 1in 1 Tube 1 Muffler (Prior to SN 39228) 1 Clamp (Prior to SN 39228) 4 Bolt, Metric M10 x 1.5 x 20mm 4 Lockwasher, Metric M10 3 ft/.9m Sock, Fiberglass 2 ft/l.6m Wire, Safety 3 Support 18 Hose 1/2in in/46cm 1 Adapter, Choke 1 Panel, Electrical 1 Relay, Auxiliary 2 Relay, Bosch 2 Bolt 1/4in-20NC x 3/4in 1 Adaptor, Fan Spacer 1 Fan, Suction 3 Mount, Rubber 5 Flatwasher, Special 3 Bolt 5/8in-11NC x 4in 3 Locknut 5/8in-11NC 1 Controller, Precision Governor 1 Clamp 3 Lockwasher 1/4 (SN 36819 to Present) AR Loctite #242 AR Sealant, Thread 4 Bolt, Metric 8mm x 1.25 x 90mm 4 Lockwasher 8mm 1 in/2.5cm Tube, Hose 1 Tube, Fuel Line (SN 36819 to Present) 1 Plate, Fuel Pump Mounting (SN 36819 to Present) 2 Bolt 5/16in-18NC x 7/8 (SN 36819 to Present) 2 Locknut 5/16in-18NC (SN 36819 to Present) 2 Lockwasher 5/16 (SN 36819 to Present) Ref AIR CLEANER INSTALLATION 1 Air Cleaner Assembly 1 Element, Air Cleaner 1 Cap 1 Tube 1 Elbow, Rubber 2 Clamp 4 Stud (Welded on Part) 4 Lockwasher 1/4in 4 Nut 1/4in-20NC 2 Band, Mounting 4 Flatwasher 1/4in Ref ENGINE COMPONENTS Ref Ford LRG-423 Engine Ref Engine (Prior to SN 36819) Ref Ford LRG-425 Engine Ref Engine (SN 36819 through 37616)

80H/80HX/86HX/80HX+6

REV

-

3120272

SECTION 2 - TURNTABLE ITEM

301 301 301 301 302 302 302 302 302 302 303 303 303 304 304 304 305 305 306 307 307 307 307 307 307 307 307 307 307 307 307 307 307 307 307 307 307 308 308 308 309 310 311 312 312 312 312 312 312

3120272

PART NUMBER 2000157 2000159

7022153 7022153 7019985 7019982

QTY Ref Ref Ref 1 1 1 Ref 1 1 Ref 1 1 Ref 1 1 Ref 1 1 1 1 1 Ref 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Ref 1 1 1 1

7022156

1

7012680 7019977 7019997 7016600 7019983 7016601 7027972 7012682 7019980 7012681 7023687 7012679 7025145 7021869 7012690 7000646 7024321 7000884 7012683 7016605 7019933 7023471 7019988 7019988 7024321 70000163 7016605 7019933 70000646 7025122 7027292 7019976 7022180 7020120 1660249 7019926 7019927

DESCRIPTION Engine (SN 37616 through 39226) Engine (SN 39226 to Present) Alternator Options: LRG-423 Engine LRG-425 Engine Regulator Fuel Pump - Electric (Facet) Options: Engine - 2000126, 2000153 & 2000157 Engines - 2000159 Filter, Fuel (Used with Facet Pump) Options: Engine - 2000126, 2000153 & 2000157 Engines - 2000159 (was p/n 7019928) Harness, Engine Options: LRG-423 Engine LRG-425 Engine Module, Ignition Options: LRG-423 Engine LRG-425 Engine (was p/n 7019961) Starter (Far Side - Not Shown) Solenoid, Start Filter, Oil (Case of 12) (was p/n 7014501) Carburetor Options: Engine - 2000126 Gasket, Carburetor Gasket, Carburetor (Top) Solenoid, Fuel Spring Choke, Automatic Rebuilt Kit - Carburetor Float Assembly Engines - 2000153 & 2000157 (was p/n 7019974) Engine - 2000159 Gasket, Carburetor (Top) Needle, Spring Loaded Choke, Automatic Rebuilt Kit - Carburetor Gasket, Carburetor (was p/n 7019975) Base, Carburetor Float Assembly Flywheel Housing and Coupling Assembly Ring Gear (Not Shown) Housing, Bell (Engine - 2000126) Coupling (was p/n 7012656) Hose, Radiator (Top) (was p/n 7016375) Hose, Radiator (Bottom) (was p/n 7016376) Water Pump Assembly Options (Not Shown): LRG-423 Engine (was p/n 7016638) LRG-425 Engine Pulley, Water Pump (LRG-425 Engine) (Not Shown) Inlet, Water Pump (Not Shown) (Engines - 2000153, 2000157, 2000159) Thermostat Assembly (Not Shown) (Engine - 2000159)

80H/80HX/86HX/80HX+6

REV

205

SECTION 2 - TURNTABLE ITEM 313

PART NUMBER 7022143

QTY 1

314 315 315 316 317 318 318 318 319 319 319 319 319 319 320 321

70002307 2420109 4564281 7025126 7019924 7019930 7019931 7019932

7019929 7019978 7022139 7022178

1 1 1 1 1 1 1 4 Ref 1 1 Ref 1 1 1 1

322

7025134

1

323

7019925

1 Ref Ref Ref 1 Ref 1 1 1 Ref Ref Ref Ref 1 1 1 2 2 2

401 401 401 401 401

7019921 7027402

0255058 0255227 2180360 4360182 4360037 4360157 0258793 0258794

501 501 501 502 503 504 505

206

3220043 3220115 1320019 0641406 4751400 3311405

DESCRIPTION Exhaust Manifold to Head Gasket (Engine - 2000126) (Not Shown - Located on opposite side of engine) Exhaust Manifold to Exhaust Pipe Dipstick (Engine - 2000159) Tube, Dipstick Manifold, Intake (Was p/n 7019923) Manifold, Exhaust (Not Shown) Coil, Ignition (Engines - 2000126 & 2000159) Wire Set - Spark Plug Plug, Spark Belt, Drive Options: Engine - 2000126 Engines - 2000153, 2000157 & 2000159 (was p/n 7019979) Tensioner, Belt Options (Not Shown): Engine - 2000126 Engines - 2000153, 2000157 & 2000159 Sensor, MAP (Not Shown) (Engine - 2000159) Sensor, Crank Shaft (Not Shown) (Engines - 2000126 & 2000159) Gasket, Water Outlet Connector (Not Shown) (Engine 2000159) PCV Valve (Not Shown) (Engine - 2000126) SWITCH INSTALLATIONS Engine Distress Installation Generator Installation Fitting, Tee Switch, Oil Pressure Options: Engine Distress Installation Generator Installation Switch, Water Temperature (Engine Distress Installation Only) MUFFLER INSTALLATION OPTIONS: Muffler Standard (SN 39228 to Present) Muffler Oxy/Cat Purifier (SN 39228 to Present) Muffler Options: Standard Oxy/Cat Purifier (SN 39228 to Present) Clamp Bolt 1/4in-20NC x 3/4in (Oxy/Cat Purifier Only) (Not Shown) Flatwasher 1/4in (Oxy/Cat Purifier Only) (Not Shown) Locknut 1/4in-20NC (Oxy/Cat Purifier Only) (Not Shown)

80H/80HX/86HX/80HX+6

REV

B 6-F

1 1

3120272

SECTION 2 - TURNTABLE FIGURE 2-34. GENERATOR INSTALLATION - FORD MACHINES BUILT MARCH 1995 TO PRESENT

208

80H/80HX/86HX/80HX+6

3120272

SECTION 2 - TURNTABLE FIGURE 2-34. GENERATOR INSTALLATION - FORD MACHINES BUILT MARCH 1995 TO PRESENT ITEM 1 2 2 2 2 2 2 2 2 2 2 2 2

2 2 2 2 2 2 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

3120272

PART NUMBER 0255227 3580250 2460011 7012558 7020193 7026199 7020108 7020109 7012513 7012514 7020110 7020111 7020190 7003657

QTY Ref 1 1 1 1 1 4 4 4 1 1 1 2 1 Ref

4360542 2420203

1 1 Ref AR 1 1 1 1 1 1 1 1 1 1 1 1 3 3 3 1 1 2 2 2 1 1 1 AR 2 2 6 2 1

4460190 4460027 2920162 7020191 3520028 3580134 2860012 0902104 0200530 4564417 0641508 4751500 4761500 0641612 4751600 4761600 3311601 4566650 0701015 4812000 4832000 3580239 4740275 0480090 0100011 0721004 3311001 4751000 4761000 3251476

DESCRIPTION GENERATOR INSTALLATION Pulley, Crankshaft Generator and Control Box Assembly Generator Assembly Cable, Generator (Generator to Control Box) Armature Brush Holder, Brush Cap, Brush Holder Fan Bell, Front Bell Rear Bearing Control Box Assembly Note: Replacement 110V Control Box comes with 2 std Receptacles p/n 4460190. Optional Industrial Twist Lock Receptacles p/n 4460027 must be ordered separately.

Breaker, Circuit Voltmeter 110V (was p/n 7010699) Receptacle Options: Receptacle, Standard 110V Receptacle, Twistlock 110V Lamp Switch, Toggle Plug, Hole Pulley Key, Woodruff Bracket, Generator Mounting Arm, Adjusting Tube, Spacer Bolt 5/16in-18NC x 1in Flatwasher 5/16in Lockwasher 5/16in Bolt 3/8in-16NC x 1 1/2in Flatwasher 3/8in Lockwasher 3/8in Nut 3/8in-16NC Tube, Spacer Bolt 10mm - 1.5 x 35mm Flatwasher 10mm Lockwasher Pulley, Idler Washer Belt, Generator Loctite (Not Shown) Bolt #10-24NC x 1/2in Nut #10-24NC Flatwasher #10 Lockwasher #10 Nameplate, Generator

80H/80HX/86HX/80HX+6

REV 8-G

209

SECTION 2 - TURNTABLE ITEM 28 28 28 29 30 31 32 36 37 38 39

210

PART NUMBER 1060012 1060515 4460071 0960238 3300048 4460023 4070585 4070586 4070587 0641608

QTY Ref 3 ft/.9m 3 ft/.9m 1 1 1 1 AR AR AR 1

DESCRIPTION Cable, Electrical - 12/4 Options: Cable, 12-4 (Prior to SN 60653) CABLE, CONTROL 12/4 (SN 60653 to Present) Connector, Strain Relief Bushing Nut, Conduit Connector, Strain Relief Shim (.010) Shim (.005) Shim (.002) Bolt 3/8in-16NC x 1in

80H/80HX/86HX/80HX+6

REV

3120272

SECTION 2 - TURNTABLE FIGURE 2-35. DUAL FUEL INSTALLATION - FORD ENGINE MACHINES

212

80H/80HX/86HX/80HX+6

3120272

SECTION 2 - TURNTABLE FIGURE 2-35. DUAL FUEL INSTALLATION - FORD ENGINE MACHINES ITEM

PART NUMBER

1 1 1

3530210 0902089

1 2 3 3 4 5 6 7 7 7 8 9 10 11 12 13 14 15 16 17 17 17 18 19 20 21 21 21 22 23 24 25 26 26 26

0902447 0641711 4700005 7017515 0641416 4751400 4761400

27 28 28 29 29 29 30 30 30

1320022 4640391 1320060

3120272

3311401 3311405 2220082 2120077 2180418 2720149 2180504 2180388 2180389 2720117 2180387 2220313 2220675 1320022 2750532 2220251 2220675 2210016 1320030 2720112 0080124 2720058 2220315 2220648 2220437

2220430 2220273 2200461 2180360 2720271

QTY Ref Ref 1 1 1 2 1 1 2 2 2 Ref 2 2 1 1 1 1 1 1 1 1 1 Ref 2 2 2 24 in 1 Ref 1 1 2 24 in 1 9 in AR 1 1 2 1 1 Ref 1 1 1 1 AR

DESCRIPTION DUAL FUEL INSTALLATION - FORD ENGINE MACHINES Plate, Regulator Mounting Options: Plate, Regulator Mounting (Prior to March 1995) Plate, Regulator Mounting (Not Shown - March 1995 to S/N 36819) Plate, Regulator Mounting (Not Shown) (SN 36819 to Present) Bolt 7/16in-14NC x 1 3/8in Regulator Repair Kit Bolt 1/4in-20NC x 2in Flatwasher 1/4in (Prior to SN 36819) Lockwasher 1/4in (Prior to SN 36819) Nut Options: Nut 1/4in-20NC (Prior to SN 36819) Locknut 1/4in-20NC (SN 36819 to Present) Fitting, 90 L.P. Filter Lock Fitting Hose Fitting, 90 Filter Valve, Relief Hose Fitting, L.P. Tank Fitting, 90 Options: Fitting, 90 (Prior to March 1995) Fitting, 90 (March 1995 to Present) Clamp, Hose Hose Fitting, Reducer Fitting Options: Fitting, 90 (Prior to SN 36819) Fitting, Nipple (SN 36819 to Present) Clamp, Hose Hose Adapter, Carburetor Hose Fitting, Barbed Fitting, 90 (Located at Fuel Pump - March 1995 to May 1995) Fitting, Reducer (Located at Fuel Pump - March 1995 to May 1995) Clamp, Hose (Prior to May 1995) Valve, Fuel Lock (Prior to May 1995) Clamp, Mounting (Not Shown) Fitting, Reducer Options: Fitting, Reducer (Prior to March 1995) Fitting, Reducer (March 1995 to Present) Fitting, 90 (Prior to March 1985) Fitting, Tee (March 1995 to Present) Hose, Vacuum (March 1995 to Present)

80H/80HX/86HX/80HX+6

REV

213

SECTION 2 - TURNTABLE ITEM 30 31 31 32 33 34 35

214

PART NUMBER 2180536 2180420 2180104 4360188 2200221 2200204 1700818

QTY 1 1 1 1 1 1 1

DESCRIPTION Fitting, Barbed Fitting, Nipple (Prior to March 1995) Fitting, Nipple (March 1995 to Present) Switch, Vacuum Plug, 1/8in Plug, 3/4in Decal - LPG Liquid Withdraw System (Located on Hood Next to Item #14)

80H/80HX/86HX/80HX+6

REV

3120272

SECTION 2 - TURNTABLE FIGURE 2-36. WISCONSIN ENGINE INSTALLATION

216

80H/80HX/86HX/80HX+6

3120272

SECTION 2 - TURNTABLE FIGURE 2-36. WISCONSIN ENGINE INSTALLATION ITEM

PART NUMBER

1 5 6 8 9 11 12 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 45 46

2000070 0641408 4761400 0641810 4761800 2880619 3580079 1260026 1660133 0641412 0642014 4762000 0642034 3312005 3200062 4560161 4842285 3760235 4751400 3311401 1360061 3740028 0901325 2180450 2200345

51 51 51 52 52 52 53 53

0236985

QTY Ref 1 4 7 2 2 1 1 1 1 2 4 8 4 4 8 4 2 1 5 3 1 1 1 1 1 Ref Ref

0237285

Ref

0238016 0238997

Ref Ref

3600107

Ref 1 1 Ref 1 1 Ref 1

53

3600113

1

53

3600072

1

53

3600139

1

3120272

1670221 1670478 0080108 0080143

DESCRIPTION ENGINE ASSEMBLY (STANDARD PARTS) Engine - Wisconsin V465D Bolt 1/4in-20NC x 1in Lockwasher 1/4in Bolt 1/2in-13NC x 1 1/4in Lockwasher 1/2in Key, Square Pulley Chain Coupling Bolt 1/4in-20NC x 1 1/2in Bolt 5/8in-11NC x 1 3/4in Lockwasher 5/8in Bolt 5/8in-11NC x 4 1/4in Locknut 5/8in-11NC Mount, Motor Tube Support, Engine Ring, Shroud Flatwasher 1/4in Nut 1/4in-20NC Clevis, Yoke Solenoid, Choice Bracket, Choke Solenoid Fitting, Straight Fitting, 90 ENGINE ASSEMBLY (VARIABLE PARTS) Standard Machines With Single Speed Drive And Racine Prop Valves Standard Machines With 2 Speed Drive And Racine Prop Valves Standard Machines With Vickers Prop Valves Dual Fuel Machines With Vickers Valves Proportional (Refer To Ford Dual Fuel For LP Components) Cover, Pump Adapter Cover, Pump Adapter (Prior to July 1988) Cover, Pump Adapter (July 1988 to Present) Adapter, Pump Machines with Racine Prop Valves Machines with Vickers Prop Valves Pump Assembly Options: Pump for Machines with Racine Prop Valves and Single Speed Drive (See PUMP COUPLING INSTALLATIONS for Breakdown) Pump for Machines with Racine Prop Valves and 2 Speed Drive (See PUMP COUPLING INSTALLATIONS for Breakdown) Pump for Machines with Vickers Prop Built Prior to July 1988 (See MAIN PUMP ASSEMBLY (MACHINES WITH VICKERS PROPORTIONAL VALVES BUILT PRIOR TO MID 1987 - HAS ONE OUTLET IN END COVER) for Breakdown) Pump for Machines with Vickers Prop Built July 1988 to Present (See MAIN PUMP ASSEMBLY (MACHINES WITH VICKERS

80H/80HX/86HX/80HX+6

REV

E C D A

217

SECTION 2 - TURNTABLE

218

ITEM

PART NUMBER

QTY

54 54 54 55

1660020 1660144 0901401

Ref 1 1 1

56 57 58 59 60 61 62 63 64 65

1320070 1670414 3910812 4770800 3310801 4300034 3311601 4751600 4761600 1700820

1 1 2 2 2 2 2 2 2 1

77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96

4761400 3900022 1320022 2220296 4280252 2720262 3380339 3820009 4750600 0641612 4761600 4300032 3311401 4751400 1320041 2720015 2200051 2220317 2120042 4300038

Ref 16 3 2 1 47 in 1 1 12 12 2 10 13 13 8 7 80 in 1 1 1 4

97 98 99 100 101 102 103 104 105 106 108 109

1060046 1060147 3300029 0400002 0400003 3980003 0232573 0641614 3311605 4751600 1060045 0100020

1 1 2 1 1 1 2 8 8 8 1 AR

DESCRIPTION PROPORTIONAL VALVES BUILT MID 1987 TO PRESENTHAS TWO OUTLETS IN END COVER) for Breakdown) Coupling Options: Machines with Racine Prop Valves Machines with Vickers Prop Valves Bracket, Terminal Strip (Machines with Vickers Prop Valves Only) Clamp, Wire (Machines with Vickers Prop Valves Only) Cover, Terminal Strip (Machines with Vickers Prop Valves Only) Screw, Machine #8-32NC x 3/4in Starwasher #8 Nut #8-32NC Stud (Welded on Part) Nut 3/8in-16NC Flatwasher 3/8in Lockwasher 3/8in Decal - Wire Identification (Machines with Vickers Prop Valves Only) ENGINE INSTALLATION (STANDARD PARTS) Lockwasher 1/4in Screw, Self-Tapping 1/4in x 7/8in Clamp, Hose Fitting, 90 Strip, Rubber Hose, Air Intake Baffle, Air Rivet Flatwasher #6 Bolt 3/8in-16NC x 1 1/2in Lockwasher 3/8in Stud (Welded on Part) Nut 1/4in-20NC Flatwasher 1/4in Clamp Hose Plug, Pipe (Located at Tank - Not Shown) Fitting, 90 Filter, In-Line (Includes 2 Clamps) Stud (Welded on Part) (Located on Turntable to Mount Air Cleaner - Not Shown) Cable, Battery (- Batt to Ground) Cable, Battery (+ Batt to Starter) Wingnut Hold-Down, Battery Battery Masonite Rod, Hold-Down Bolt 3/8in-16NC x 1 3/4in Locknut 3/8in Flatwasher 3/8in Cable, Battery (Engine to Ground) Sealant, Pipe (Not Shown)

80H/80HX/86HX/80HX+6

REV

3120272

SECTION 2 - TURNTABLE ITEM 110 111 112 113

PART NUMBER 2820001 0100001 2750527 2220001

QTY 1 ft AR 78 in 1

114

2200261

1

115 116 117

4420001 0400008 1060054 0236986

AR 1 1 Ref Ref

0237286

Ref

0238017 0238998

Ref Ref Ref

151 151 151 151

Ref 3600071 3600052

Ref 1

151 151 151 151 151

7000483 7004412 7004416 2900164 3600141

1 1 1 1 1

151 151

7004249 3600071

1

151 151 151 151 151 151

7004436 7004248 7012576 7004249 7004247 Not Available

202 203 204 205 206 206 207

0236992 0237687 4842288 0641406 4761400 0200291 3311605 4751600 1260082

1 1 1 1 1 1 Ref Ref Ref 1 3 3 1 1 2 1 ft

3120272

DESCRIPTION Protector, Edge Adhesive #4061 Hose (To Oil Pressure Gauge at Ground Control Box - Not Shown) Fitting, Swivel (Located at Oil Pressure Gauge near Ground Control Box) Fitting, Coupling (Located at Oil Pressure Gauge near Ground Control Box) Tape, Sealant (Not Shown) Cable, Battery (Aux Relay to Aux Pump) Cable, Battery (Aux Relay to Starter) ENGINE INSTALLATION (VARIABLEPARTS) Standard Machines With Single Speed Drive And Racine Prop Valves Standard Machines With 2 Speed Drive And Racine Prop Valves Standard Machines With Vickers Prop Valves Dual Fuel Machines With Vickers Prop Valves (Refer To Ford Dual Fuel For LP Components) NOTE: When Pump Assembly cannot beidentified or when replacing complete pump assembly recommend using 3600071.

Auxiliary Pump Assembly Options: Racine Prop Valves (Was p/n 3600115) Vickers Prop Valves: Pump Assembly - Stone Model DB001198 (Used Prior to October 1990 on standard machine and Prior to June 1989 on dual fuel machines) Replacement Motor (Includes Coupling) Replacement Coupling Replacement Pump Seal Kit - 7004416 Pump Pump Assembly - JSB Model 1210429 (used June 1989 to October 1989) (Except coupling, all other replacement component must be custom built - recommend using 3600071) Replacement Coupling Pump Assembly - JSB 1210080 & 1210382 (used October 1990 to present) Replacement Motor with Bracket Replacement Motor without Bracket Replacement Bracket Replacement Coupling Replacement Pump Seal Kit - 7004247 Pump THROTTLE INSTALLATION (STANDARD PARTS) Machines With Racine Proportional Valves Machines With Vickers Proportional Valves Bracket Bolt 1/4in-20NC x 3/4in Lockwasher 1/4in Arm Locknut 3/8in-16NC Flatwasher 3/8in Chain

80H/80HX/86HX/80HX+6

REV

C A A C

A -

219

SECTION 2 - TURNTABLE ITEM 208 208 208 251 251 251 251 251 251 251 251 251 251 251

301 302 302 302 303 304 305 306 307 308 309 310

401 402 403 404 405 406 407 408 409 410 411 412 414

451 452 453 454 455

220

PART NUMBER 1660083 3430304 3450203

3740002 3740067 0721006 4751000 4761000 3311001 3300220 0060021 0641406 4761400 0236990

QTY 2 1 1 Ref 1 1 1 1 1 1 1 1 1 1 Ref Ref Ref 1 Ref 3 2 AR AR AR AR AR 1 2 2 Ref

3220058 1120169 0960960 4563021 4100025 1320011 4340420 4340421 1320019 0641408 4761400 3311401 4340470 0237574

1 1 1 1 19 in 1 1 1 2 4 4 4 2 Ref

3220043 1320019 2180593 2200349 2180671

1 1 1 1 1

0060020 7008807 7008821 7008822 7008804 0060024 7008829 7008821 7008822 7008804 0237297 0237874 3530425

DESCRIPTION Coupling Pin, Clevis Pin, Cotter Actuator Assembly Options: Actuator Assembly Used on Machines with Racine Prop Valves Board, Circuit Motor Cover, Motor Bellows, Rod Actuator Assembly Used on Machines with Vickers Prop Valves Board, Circuit Motor Cover, Motor Bellows, Rod ELECTRICAL PANEL ASSEMBLY Machines With Racine Prop Valves Machines With Vickers Proportional Valves(Not Shown) Plate, Mounting Relay Options: Machines with Racine Prop Valves Machines with Vickers Prop Valves Bolt #10-24NC x 3/4in Flatwasher #10 Lockwasher #10 Nut #10-24NC Nut, Special Module, Actuator (Machines with Racine Prop Valves Only) Bolt 1/4in-20NC x 3/4in Lockwasher 1/4in EXHAUST INSTALLATION - MACHINES BUILT PRIOR TO MAY 1986 Muffler Raincap Bushing Pipe, Exhaust Sleeve, Fiberglass Clamp, Muffler Support (Upper) Support (Lower) Clamp Bolt 1/4in-20NC x 1in Lockwasher 1/4in Nut 1/4in-20NC Plate, Support EXHAUST INSTALLATION - MACHINES BUILT MAY 1986 TO PRESENT Muffler Clamp Nipple Fitting, 90 Nipple

80H/80HX/86HX/80HX+6

REV

B

A

A

3120272

SECTION 2 - TURNTABLE FIGURE 2-37. PUMP COUPLING INSTALLATIONS

222

80H/80HX/86HX/80HX+6

3120272

SECTION 2 - TURNTABLE FIGURE 2-37. PUMP COUPLING INSTALLATIONS ITEM

PART NUMBER

1 1 2 2 2 3 3 3 4 4 4 4 4 5 5 5 6 6 6

1760019 1760106

7 7 7 8 8 8 9 9 9 10 10 10 11 11 11 12 12 12

13 14 14 14 15

3120272

0641606 0701010 4761600 4832000 0080121 0080119 0080029 0080087 0641608 0701014 4761600 4832000 0239962 0239954 1660170 1660174 1660175 0641610 0701014 4761600 4832000 0080163 0080164 0641610 0701014 4761600 4832000 0250599 0250600 1660183 0641607 0701014

QTY Ref Ref 1 1 Ref 6 6 Ref 6 6 Ref 1 1 1 1 Ref 8 12 Ref 8 12 Ref Ref Ref 1 1 1 Ref 6 6 Ref 6 6 Ref 1 1 Ref 8 12 Ref 8 12 Ref Ref Ref 1 Ref 6 10 Ref

DESCRIPTION PUMP COUPLING INSTALLATIONS JLG DISC INSTALLATION (DESIGN A) Disc Assembly (Machines with 4 Bolt Mount Pump) Disc Assembly (Machines with 2 Bolt Mount Pump) Bolt Options: Bolt 3/8in-16NC x 3/4in (Ford Engines) Bolt, Metric 10mm x 20mm (Deutz Engines) Lockwasher Options: Lockwasher 3/8in (Ford Engines) Lockwasher 10mm (Deutz Engines) Adapter, Pump Options: Ford Engine Machines with 4 Bolt Mount Pump Ford Engine Machines with 2 Bolt Mount Pump Deutz Engine Machines with 4 Bolt Mounted Pump Deutz Engine Machines with 2 Bolt Mounted Pump Bolt Options: Bolt 3/8in-16NC x 1in (Ford Engines) Bolt, Metric 10mm x 30mm (Deutz Engines) Lockwasher Options: Lockwasher 3/8in (Ford Engines) Lockwasher 10mm (Deutz Engines) LOVEJOY COUPLING INSTALLATION (DESIGN B) Ford Engine Machines Deutz Engine Machines Coupling - Lovejoy Disc, Coupling Hub, Coupling Bolt Options: Bolt 3/8in-16NC x 1 1/4in (Ford Engines) Bolt, Metric 10mm x 30mm (Deutz Engines) Lockwasher Options: Lockwasher 3/8in (Ford Engines) Lockwasher 10mm (Deutz Engines) Adapter, Pump Options: Ford Engines Deutz Engines Bolt Options: Bolt 3/8in-16NC x 1 1/4in (Ford Engines) Bolt, Metric 10mm x 30mm (Deutz Engines) Lockwasher Options: Lockwasher 3/8in (Ford Engines) Lockwasher 10mm (Deutz Engines) HAYES COUPLING INSTALLATION (DESIGN C) Ford Engine Machines Deutz Engine Machines Coupling (Design C) Bolt Options: Bolt 3/8in-16NC x 7/8in (Ford Engines) Bolt, Metric 10mm x 30mm (Deutz Engines) Lockwasher Options:

80H/80HX/86HX/80HX+6

REV

-

2

223

SECTION 2 - TURNTABLE ITEM 15 15 16 16 16 17 17 17 18 18 18 19 19 19 20 20 20 20

PART NUMBER 4761600 4832000 0080163 0080164 0641610 0701010 4761600 Not Required Not Required 0701015

Not Required 4751600 3020021 1660218 Not Available

21 21 21

224

7012656 Not Available

QTY 6 10 Ref 1 1 Ref 8 10 Ref 8 0 Ref 0 2 Ref 0 2 AR Ref Ref Ref Ref 1

DESCRIPTION Lockwasher 3/8in (Ford Engines) Lockwasher 10mm (Deutz Engines) Adapter, Pump Mounting Options (Design C): Ford Engines Deutz Engines Bolt Options: Bolt 3/8in-16NC x 1 1/4in (Ford Engines) Bolt, Metric 10mm x 20mm (Deutz Engines) Lockwasher Options: Lockwasher 3/8in (Ford Engines) Lockwasher 10mm (Deutz Engines) Bolt Options: Bolt 3/8in-16NC x 1 1/4in (Ford Engines) Bolt, Metric 10mm x 35mm (Deutz Engines Built) (SN 36536 to Present) Flatwasher Options: Ford Engines Deutz Engines Built (SN 36536 to Present) Grease HAYES COUPLING INSTALLATION (DESIGN D) Ford Engine Machines Deutz Engine Machines Coupling (Design D) Ford Engine Machines Deutz Engine Machines

80H/80HX/86HX/80HX+6

REV

-

3120272

SECTION 2 - TURNTABLE FIGURE 2-38. MAIN PUMP ASSEMBLY (MACHINES WITH RACINE PROPORTIONAL VALVES)

226

80H/80HX/86HX/80HX+6

3120272

SECTION 2 - TURNTABLE FIGURE 2-38. MAIN PUMP ASSEMBLY (MACHINES WITH RACINE PROPORTIONAL VALVES) ITEM

PART NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 15 17 18 21 22 24 25 26 27 28

7000501 7003162 7000505 7003164 7003165 7003166 Kit 7005496 Kit 7003103 7003168 7005436 Kit Kit 7005498 7003174 7005498 7003177 7000479 7001293 7003180 7003114 7005447 2900120

51 51 51 51 52 52 52 52 53 53 53 53 54 54 54 54 55

3120272

QTY Ref 1 1 1 1 1 1 1 1 6 1 12 6

3600107

6 1 2 1 1 1 4 4 4 8 1 Ref Ref

3600113

Ref

3600125

Ref

7003189 7003171 7003171 7000481 7005497 7005538 7003189 7003171 7003175 7005500 7005439 7005539

Ref 1 1 1 Ref 1 1 1 Ref 1 1 1 Ref 1 1 1 Ref

DESCRIPTION PUMP ASSEMBLY (STANDARD PARTS) Shaft, Input Ring, Snap Bearing Spacer Ring, Bearing Retainer Ring, Retaining Seal, Lip Cover, Shaft End Seal, Ring Plug Bearing, Roller Plate, Thrust Seal, Pocket Seal, Gasket Carrier, Bearing - Ported Shaft, Connecting Carrier, Bearing - Ported Gear Set Cover, Port End Washer Stud Nut Pin, Dowel Seal Kit (Includes Items 7, 9, 13 & 15) PUMP ASSEMBLY (VARIABLE PARTS) Pump Assembly - 1 1/4in, 1 1/4in & 1/2in Gear Sets (Deutz and Wisconsin Machines With Single Speed Drive) Pump Assembly - 1in, 1in & 1/2in Gear Sets (Wisconsin Machines With 2 Speed Drive and Deutz Machines With Single Speed Drive) Pump Asssembly - 1in, 3/4in & 1/2in Gear Sets (Deutz Machines With 2 Speed Drive) Gear Set 3600107 Pump Assembly 3600113 Pump Assembly 3600125 Pump Assembly Housing, Gear - With Ports Options: 3600107 Pump Assembly 3600113 Pump Assembly 3600125 Pump Assembly Gear Set Options: 3600107 Pump Assembly 3600113 Pump Assembly 3600125 Pump Assembly Housing, Gear - Without Ports Options: 3600107 Pump Assembly 3600113 Pump Assembly 3600125 Pump Assembly Housing, Gear - Without Ports Options:

80H/80HX/86HX/80HX+6

REV

B A

A

227

SECTION 2 - TURNTABLE ITEM 55 55 55

228

PART NUMBER 7003178 7003178 7005540

QTY 1 1 1

DESCRIPTION 3600107 Pump Assembly 3600113 Pump Assembly 3600125 Pump Assembly

80H/80HX/86HX/80HX+6

REV

3120272

SECTION 2 - TURNTABLE FIGURE 2-39. MAIN PUMP ASSEMBLY (MACHINES WITH VICKERS PROPORTIONAL VALVES BUILT PRIOR TO MID 1987 - HAS ONE OUTLET IN END COVER)

230

80H/80HX/86HX/80HX+6

3120272

SECTION 2 - TURNTABLE FIGURE 2-39. MAIN PUMP ASSEMBLY (MACHINES WITH VICKERS PROPORTIONAL VALVES BUILT PRIOR TO MID 1987 - HAS ONE OUTLET IN END COVER) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

3120272

PART NUMBER 3600072 Kit 7005509 Kit 7003103 7003168 7005511 Kit 7005505 Kit 7003176 7005512 7003174 7003177 7003178 7005513 7005541 7001293 7005542 7003114 2900120

QTY Ref 1 1 6 1 12 6 3 strips 1 set 6 1 1 2 2 Sets 2 1 1 4 4 4 1

DESCRIPTION PUMP ASSEMBLY Seal, Lip Cover, End Seal, Ring Plug Bearing, Roller Plate, Thrust Seal, Pocket Shaft and Gear Seal, Gasket Housing, Gear Carrier, Bearing Shaft, Connecting Gear Set Housing, Gear Carrier, Bearing Cover, Rear Washer Stud Nut Kit, Seal (Kit Includes Items 1, 3, 7 & 9)

80H/80HX/86HX/80HX+6

REV C

231

SECTION 2 - TURNTABLE FIGURE 2-40. MAIN PUMP ASSEMBLY (MACHINES WITH VICKERS PROPORTIONAL VALVES BUILT MID 1987 TO PRESENT- HAS TWO OUTLETS IN END COVER)

232

80H/80HX/86HX/80HX+6

3120272

SECTION 2 - TURNTABLE FIGURE 2-40. MAIN PUMP ASSEMBLY (MACHINES WITH VICKERS PROPORTIONAL VALVES BUILT MID 1987 TO PRESENT- HAS TWO OUTLETS IN END COVER) ITEM

PART NUMBER 3600139

QTY Ref

1 2 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Kit 7009513 7003103 7009500 7009503 Kit 7009509 Kit 7009510 7009508 7005599 7005598 7009504 7009505 7009511 7005597 7005562 7005595 7016913

1 1 1 12 6 6 1 Set 6 1 1 2 2 1 1 1 4 4 4 1

3120272

DESCRIPTION MAIN PUMP ASSEMBLY (MACHINES WITH VICKERS PROPORTIONAL VALVES BUILT MID 1987 TO PRESENT - HAS 2 OUTLETS IN END COVER) Seal, Lip Cover, End with Bushings Plug Dowel Plate, Thrust Seal, Channel Shaft and Gear Seal, Gasket Housing, Gear Carrier, Bearing with Bushings Shaft, Connecting Gear Set Housing, Gear Carrier, Bearing with Bushings Cover, Rear with Bushings Washer Stud Nut Seal Kit (Includes Items 1, 7 & 9)

80H/80HX/86HX/80HX+6

REV B

233

SECTION 2 - TURNTABLE FIGURE 2-41. TANKS INSTALLATION

234

80H/80HX/86HX/80HX+6

3120272

SECTION 2 - TURNTABLE FIGURE 2-41. TANKS INSTALLATION ITEM

PART NUMBER

0236811 0254193 0251339

QTY Ref Ref Ref Ref Ref Ref

3 4 5 6 7 8 8 8 8 51 51

0641614 4751600 4761600 3311601 4300034

0236285

6 8 8 8 2 Ref 1 1 1 Ref 1

51

0255823

1

51 52 52 52

0901188

1 Ref 1 1

52 52

4400267 4400216

103 104

0236285 0255823 4400389 4060574 4562516

106 107 108 110 111 112 113 115 151 151 151 151

1340021 2120039 1340046

4400216 4400267

1320022 3311401 4761400 2200052 0100020 2180467 3300205 4751400 4841917 4400385 4400390 0236748 4400216 4400267

3120272

1 1 Ref Ref Ref Ref 1 15 in/38cm 2 3 3 1 AR 2 3 3 Ref 1 1 1 Ref Ref Ref Ref

DESCRIPTION TANKS INSTALLATION NOTE: For U/L Machines see SPECIAL OPTIONS SECTION. FUEL AND HYDRAULIC TANK INSTALLATION Standard Machines Machines With Heaters LP Only Machines (Hood Bracket and Hydraulic Tank Installation) Bolt 3/8in-16NC x 1 3/4in Flatwasher 3/8in Lockwasher 3/8in Nut 3/8in-16NC Stud (Welded on Part) Breather Options: Breather - Standard (Prior to July 1986) Breather - Hostile Environment (Prior to July 1986) Breather - All (July 1986 to Present) Fuel Tank Assembly Options: Standard Machines Built Prior to June 1995 (See Items 101151 for Breakdown) Standard Machines Built June 1995 to Present (See Items 101151 for Breakdown) LP Only (Not Shown - Located in place of Fuel Tank) Hydraulic Tank Assembly (See Items 201-257 for Breakdown): Standard Machines Machines with Heaters Built Prior to July 1993 (Was p/n 4400216) Machines with Heaters Built July 1993 to Present LP Only FUEL TANK ASSEMBLY Fuel Tank Assembly (Prior to June 1995) Fuel Tank Assembly (June 1995 To Present) Oversize (52 Gallon) Tank Protector, Gauge Tube, Sight Clamp, Hose Nut 1/4in-20NC Lockwasher 1/4in Plug, Pipe Sealant, Pipe Fitting, Barbed 90 Nut, Retainer Flatwasher 1/4in Tank, Fuel Options: Tank, Fuel (Prior to June 1995) Tank, Fuel (June 1995 to Present) Oversize (52 Gallon) Tank HYDRAULIC TANK ASSEMBLY Machines Without And With Heaters Built Prior To July 1986 Machines Without Heaters Built July 1986 to Present Machines With Heaters Built July 1986 to Present

80H/80HX/86HX/80HX+6

REV

D B B

5-E 2-B -

B C C

235

SECTION 2 - TURNTABLE

236

ITEM 202 202 202 202 202 203 204 204 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 224 225 250 250 250 251 251 251 252 252 252 253 253 253 255

PART NUMBER 2120103 2120107 7004244 7012559 7016333 4740338 2420080 7016664 2180605 3520022 0641612 4761600 3311601 2180606 2120104 3311401 4761400 0100020 2200268 2200203 3300205 2180614 2220728 4751400 4740322

0100009 3960371 2180399

QTY 1 1 1 1 1 6 1 1 1 1 4 4 4 1 1 14 14 AR 1 1 3 1 1 14 4 Ref 1 1 Ref 1 1 Ref 1 1 Ref 1 1 2

256

2180398

1

257

2180053

301 302 303 304 305 306 307

0236874 0238777 1600043 2580018 0231756 3311401 4761400 4300031 3251836

1 Ref Ref Ref 1 2 2 4 4 4 1

4842170 4842179 1120287 1340045 4842375 1670468

DESCRIPTION Filter Assembly Element, Filter Indicator, Pressure Gasket - Between Tank and Filter O-Ring - Under Cap Washer, Sealing Gauge, Level Washer, Sealing Pipe Plug, Magnetic Bolt 3/8in-16NC x 1 1/2in Lockwasher 3/8in Nut 3/8in-16NC Nipple, Pipe Filter Nut 1/4in-20NC Lockwasher 1/4in Sealant, Pipe Fitting, Coupling Plug, Pipe 1/2in Nut, Retainer 5/16in-18NC Fitting, Straight Fitting, Tee Flatwasher 1/4in Washer, Sealing Tank Weldment Options: Tank Weldment (Prior to July 1986) Tank Weldment (July 1986 to Present) Cap and Breather Options: Cap and Breather (Prior to July 1986) Cap and Breather (July 1986 to Present) Lid Options: Lid (Prior to July 1986) Lid (July 1986 to Present) Gasket Options: Gasket (Prior to July 1986) Gasket (July 1986 to Present) Fitting, Coupling (Machines with Heaters Built July 1986 to Present Only) Fitting, Coupling (Machines with Heaters Built July 1986 to Present Only) Nipple (Prior to July 1986 Only) HEATERS AND CONTROLS INSTALLATION Heaters and Controls Installation (Prior To March 1988) Heaters and Controls Installation (March 1988 To Present) Control, Thermoswitch Heater, Immersion Junction Box Assembly (See Items 401-403 for Breakdown) Nut 1/4in-20NC Lockwasher Stud (Welded on Part) Nameplate - Engine/Battery Manifold Heater (Left Box)

80H/80HX/86HX/80HX+6

REV

G D

3120272

SECTION 2 - TURNTABLE ITEM 308 309 401 401 402 403

501 502

PART NUMBER 3251272 3251243 0231756 4460137 4460082 4460007 4460049 0255869

QTY 1 2 Ref 1 1 1 3 Ref Ref

4845158 3960465

1 1 Ref Ref Ref Ref Ref Ref Ref 1 1 1

0236285 0255823 0257365 0257366 0258626 601 601 601 601

3120272

1120314 1120367 1120512

DESCRIPTION Nameplate - Hydraulic Oil Tank Heater (Right Box) Nameplate - 120V-60Hz JUNCTION BOX ASSEMBLY Receptacle, Female (1 Per Assembly) Receptacle, Male (1 Per Assembly) Strip, Terminal (1 Per Assembly) Connector, Strain Relief (3 Per Assembly) FUEL FILL EXTENSION KIT Note: For use on fuel tanks built prior to June 1995. Tanks built June 1995 to present are already equipped with extension.

Fill Tube Extension Weldment Seal FUEL CAP ASSEMBLY Standard Non-Locking (Prior to June 1995) Standard Non-Locking (June 1995 to S/N 30382) Standard Non-Locking (SN 30382 to Present) Locking Protectoseal (Red) Locking Protectoseal (Blue) Cap, Fill Options: Standard Non-Locking Cap Locking Protectoseal (Red) Locking Protectoseal (Blue)

80H/80HX/86HX/80HX+6

REV

C

A

5-E 2-B 1 2 1

237

SECTION 2 - TURNTABLE FIGURE 2-42. LP TANKS INSTALLATION

238

80H/80HX/86HX/80HX+6

3120272

SECTION 2 - TURNTABLE FIGURE 2-42. LP TANKS INSTALLATION ITEM

1 2 2 2 4 5 6 7 8 9 10 11 14 15

101 102 102 102 103 104 105 106 107 108 109 110 200 200 200

3120272

PART NUMBER

0236674 0901345 1320023 1320126 4300045 4751800 4761800 3311801 0641508 4751500 4761500 3311501 2540003 0100001 0238916 0236674 0900935 1320023 1320126 4300034 4751600 4761600 3311601 1320127 3200332 0641403 4761400 4400275 4400420 4400038

QTY DESCRIPTION Ref LP TANKS INSTALLATIONS Ref NOTE: For U/L Machines see SPECIAL OPTIONS SECTION. Ref LP TANKS INSTALLATION - TURNTABLE MOUNTED 1 Bracket Ref Clamp Options: 1 Clamp (Prior to May 1994) 1 Clamp (May 1994 to Present) 4 Stud (Welded on Part) 8 Flatwasher 1/2in 4 Lockwasher 1/2in 4 Nut 1/2in-13NC 2 Bolt 5/16in-18NC x 1in 2 Flatwasher 5/16in 2 Lockwasher 5/16in 2 Nut 5/16in-18NC 4 in./10cm Grommet (Not Shown - Located in Hood) AR Adhesive (Use with Item 14) Ref LP TANKS INSTALLATION - FRAME MOUNTED Ref LP TANKS INSTALLATION - FRAME MOUNTED (80H ONLY) 1 Bracket Ref Clamp Options: 1 Use with 0238916 Installation 1 Use with 0236674 Installation 4 Stud (Welded on Part) 4 Flatwasher 3/8in 4 Lockwasher 3/8in 4 Nut 3/8in-16NC 1 Toggle and Nut Clamp (80H Only) 1 Mount, LP Tank (80H Only) 2 Bolt 1/4in-20NC x 3/8in (80H Only) 2 Lockwasher 1/4in (80H Only) Ref LP Tank Options: 2 Tank - 43.5 Lb. Liquid Withdrawal (Alum.)

2 Tank - 43.5 Lb. Liquid Withdrawal (Steel) 2 Tank - 43.5 Lb. Vapor Withdrawal

80H/80HX/86HX/80HX+6

REV

F

D F

239

SECTION 2 - TURNTABLE FIGURE 2-43. GROUND CONTROL COMPONENTS INSTALLATION (MACHINES WITH RACINE PROPORTIONAL VALVES)

240

80H/80HX/86HX/80HX+6

3120272

SECTION 2 - TURNTABLE FIGURE 2-43. GROUND CONTROL COMPONENTS INSTALLATION (MACHINES WITH RACINE PROPORTIONAL VALVES) ITEM

PART NUMBER

1 2 3 4 5 6 7 8 9 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 26 27 28 29 29 30 31 32 33

0860487 3251650 2600093 3911006 4761000 3311001 3911008 3740049 3910606 3790012 4460263 3910610 4760600 3310601 0750806 3300177 4280237 0100001 4460051 3300048 0960238 4360186 4360212 4360069 4360003 2860002 4360073 4360199 4360016 0840004 4360202 4360204 4460071 3911012 0237211

47 48 49 50 51 52 53 54 55

4120012 4120013 3740057 3740058 3740063 3740066 3640493 0237067 3740016 4120002 0860511

3120272

QTY Ref 1 1 1 4 19 22 12 12 2 6 2 4 6 6 2 2 33 in.

AR 3 4 4 1 1 3 1 1 1 1 1 1 3 1 1 3 Ref 2 2 2 2 1 1 1 Ref 2 2 Ref Ref

DESCRIPTION GROUND CONTROL BOX ASSY (STANDARD PARTS) Box Lid Hinge Screw, Round Head #10-24NC x 3/8in Lockwasher #10 Nut #10-24NC Screw, Round Head #10-24NC x 1/2in Relay - SPDT Screw, Machine #6-32NC x 3/8in O-Ring Strip, Terminal Screw, Round Head #6-32NC x 5/8in Lockwasher #6 Nut #6-32NC Screw #8 x 3/4in Nut, Tinnerman Strip, Rubber Adhesive (Not Shown) Connector, Strain Relief Nut, Conduit Bushing Breaker, Circuit - 35 Amp Breaker, Circuit - 3 Amp Breaker, Circuit - 10 Amp Switch, Key Key, Replacement Switch, Toggle Switch, Toggle Switch, Push Button Boot Switch, Toggle Switch, Toggle Connector, Strain Relief Screw, Round Head #10-24NC x 3/4in GROUND CONTROL BOX ASSEMBLY - 80HX & 80HX+6 (VARIABLE PARTS) Socket, Relay - 2PST Socket, Relay - 4PDT Relay - 2PST Relay - 4PDT Spring, Relay - 4 Pole Spring, Relay - 2 Pole Rail, Mounting GROUND CONTROL BOX ASSEMBLY - 80H Relay - 3PST Socket, Relay - 3PST HARNESS INSTALLATIONS Harness Installation 80HX & 80HX+6 Without Prop Tele

80H/80HX/86HX/80HX+6

REV

B

C

B

241

SECTION 2 - TURNTABLE ITEM

103 104 104 104 104 104 105

PART NUMBER 0860512 0860518 0860519 4920528 4920461 4920462 4920461 4920462

105

0237211

1

105 105 105 107 107 107 107 107 108 109 110

0237211 0237067 0237067

1 1 1 Ref 0 1 0 0 12 ft.

1 1 Ref Ref

Not Required 4460071 Not Required Not Required 1060016 3300048 0960238 0237219 0236290 0237220 0236886

242

QTY Ref Ref Ref 1 Ref 1 1 1 1 Ref

202 202 202 203 204 205 206 207 208 209 210 211 212 213 214

1780184 1780234 2940042 3380309 3300182 2420006 4751400 2420009 0641408 4761400 3311401 4300031 2600094 0100011

271 271 271 271 272 273

2420030 2420035 Not Available 2420001 2200261

Ref Ref Ref Ref 1 1 1 1 3 1 10 1 6 16 13 5 1 AR Ref Ref 1 1 1 1

DESCRIPTION Harness Installation 80HX & 80HX+6 With Prop Tele Harness Installation 80H Without Prop Tele Harness Installation 80H With Prop Tele Harness - Box to Engine Harness - Box to Valves Options: Harness - Box to Valves 80HX & 80HX+6 Without Prop Tele Harness - Box to Valves 80HX & 80HX+6 With Prop Tele Harness - Box to Valves 80H Without Prop Tele Harness - Box to Valves 80H With Prop Tele Ground Control Box Assembly (See Items 1-55 for Breakdown) Options: Ground Control Box Assembly 80HX & 80HX+6 Without Prop Tele Ground Control Box Assembly 80HX & 80HX+6 With Prop Tele Ground Control Box Assembly 80H Without Prop Tele Ground Control Box Assembly 80H With Prop Tele Connector, Strain Relief Options: Connector, Strain Relief 80HX & 80HX+6 Without Prop Tele Connector, Strain Relief 80HX & 80HX+6 With Prop Tele Connector, Strain Relief 80H Without Prop Tele Connector, Strain Relief 80H With Prop Tele Cable, Electrical - 16/3 to Limit Switches Locknut Bushing GROUND CONTROL INSTALLATIONS Ground Control Installation 80HX & 80HX+6 With Prop Tele (Standard) Ground Control Installation 80H With Prop Tele (Standard) Ground Control Installation 80HX & 80HX+6 Without Prop Tele Ground Control Installation 80H Without Prop Tele Door Options: Door - 14in W x 20 1/2in H (Prior to March 1991) Door - 17 5/8in W x 22 1/2in H (March 1991 to Present) Latch Panel, Gauge Nut, Retainer Ammeter Flatwasher 1/4in Hourmeter Bolt 1/4in-20NC x 1in Lockwasher 1/4in Nut 1/4in-20NC Stud (Welded on Part) Hinge Loctite #242 (Not Shown) GAUGES INSTALLATION (FROM ENGINE INSTALLATION) Oil Pressure Gauge Options: Deutz Powered Machines Ford Powered Machines Wisconsin Powered Machines Fitting, Swivel Fitting, Coupling

80H/80HX/86HX/80HX+6

REV A -

B J B D

3120272

SECTION 2 - TURNTABLE ITEM 274 274 274 275 275 275

3120272

PART NUMBER Not Available 2750527 Not Required 2420019

QTY Ref AR Ref 0 AR

DESCRIPTION Hose, Oil Pressure Gauge Options: Ford Powered Machines Deutz and Wisconsin Powered Machines Temperature Gauge Options: Deutz and Wisconsin Powered Machines Ford Powered Machines

80H/80HX/86HX/80HX+6

REV

243

SECTION 2 - TURNTABLE FIGURE 2-44. GROUND CONTROL INSTALLATION (MACHINES WITH VICKERS PROPORTIONAL VALVES AND STANDARD CONTROLS)

244

80H/80HX/86HX/80HX+6

3120272

SECTION 2 - TURNTABLE FIGURE 2-44. GROUND CONTROL INSTALLATION (MACHINES WITH VICKERS PROPORTIONAL VALVES AND STANDARD CONTROLS) ITEM

1 3 4 5 6 7 8 9 11 12 12 12 13 14 15 16 17 18 19 20 21 22 23 25 26 26 26 26 26 26 26 26 28 29 30 32 33 34 35 36 37 38 39 40 41

3120272

PART NUMBER

0860547 2600093 3911006 4761000 3311001 3911008 3740049 3910606 3790012 3640492 3640555 4460299 4760600 3310601 0750806 3300177 4420037 0100001 4460051 3300048 0960238 4360186 4360069 4360003 4360466 2860002 2860030 4070991 4070987 4360199 4360274 4360202 4460071 3911016 4460298 4460301 4460308 4460305 4460306 4460307 4460311 4460303

QTY Ref Ref Ref 1 1 6 AR AR AR 12 4 AR Ref 1 1 2 AR AR 2 2 33 in.

AR 3 AR AR 1 2 Ref 1 1 Ref 1 1 AR AR 1 1 3 1 1 AR 1 1 7 7 7 1 1

DESCRIPTION GROUND CONTROL BOX ASSEMBLIES Note: See SPECIAL OPTIONS SECTION for U/L Approved Ground Control Box and Cummins Engine Machines.

GROUND CONTROL BOX ASSEMBLY (STANDARD PARTS) Box Hinge Screw, Round Head #10-24NC x 3/8in Lockwasher #10 Nut #10-24NC Screw, Round Head #10-24NC x 1/2in Relay - SPDT Screw, Round Head #6-32NC x 3/8in O-Ring Rail Options: Rail (Prior to May 1995) Rail (May 1995 to Present) Stop, Terminal Lockwasher #6 Nut #6-32NC Screw #8 x 3/4in Nut, Tinnerman Strip, Rubber Adhesive (Not Shown) Connector, Strain Relief Nut, Conduit Bushing Breaker, Circuit - 35 Amp Breaker, Circuit - 10 Amp Switch, Key Options: Switch, Key (Prior to SN 48804) Switch, Key (SN 48804 to Present) Key, Replacement Options: Key, Replacement (Prior to SN 48804) Key, Replacement (SN 48804 to Present) Shim .125 Only (SN 48804 to Present) Shim .015 Only (SN 48804 to Present) Switch, Toggle Switch, Push Button Switch, Toggle Connector, Strain Relief Screw, Round Head #10-24NC x 1in Strip, Terminal Marker, Terminal Bar, Buss (2 Position) Screw, Terminal Washer, Terminal Sleeve, Terminal Bar, Buss (5 Position) Block, Ground

80H/80HX/86HX/80HX+6

REV

245

SECTION 2 - TURNTABLE ITEM 42 43 44 45 46

47 47 47 48 48 48 49 49 49 50 50 50 51 51 51 52 52 52 53 53 53 54 54 54 60 60 60 61 61

246

PART NUMBER 1700788 1700789 4740120 4460244 4460300 0238008

QTY 1 1 6 1 1 Ref Ref

0860902

Ref

0861139

Ref

0237855 0860908 0251658

Ref Ref Ref

0860904

Ref

3251650

Ref 2 0 Ref 2 0 Ref 2 0 Ref 2 0 Ref 1 0 Ref 1 0 Ref 0 2 Ref 0 2 Ref 1 0 Ref 1

61

3252343

1

61

3252638

1

61

3252555

1

4120012 Not Required 4120013 Not Required 3740057 Not Required 3740058 Not Required 3740063 Not Required 3740066 Not Required Not Required 4120002 Not Required 3740016 3640493 Not Required

DESCRIPTION Decal, Relay Functions Decal, Relay Functions Washer, Nylon Connector, Strain Relief Barrier, Terminal GROUND CONTROL BOX ASSEMBLY (VARIABLE PARTS) Ground Control Box Assembly 80HX & 80HX+6 With Standard Capacity Built Prior To May 1994 Ground Control Box Assembly 80HX & 80HX+6 With Standard Capacity Built May 1994 To Present Ground Control Box Assembly 80HX & 80HX+6 With Standard Capacity (Latin American/Brazil Spec) Ground Control Box Assembly 80H Built Prior To May 1994 Ground Control Box Assembly 80H Built May 1994 To Present Ground Control Box Assembly 80HX & 80HX+6 With 750 LBS Capacity Built Prior To May 1994 Ground Control Box Assembly 80HX & 80HX+6 With 750 LBS. Capacity Built May 1994 To Present Socket, Relay - 2PST Options: Socket, Relay - 2PST 80HX & 80HX+6 Socket, Relay - 2PST 80H Socket, Relay - 4PDT Options: Socket, Relay - 4PDT 80HX & 80HX+6 Socket, Relay - 4PDT 80H Relay - 2PST Options: Relay - 2PST 80HX & 80HX+6 Relay - 2PST 80H Relay - 4PDT Options: Relay - 4PDT 80HX & 80HX+6 Relay - 4PDT 80H Spring, Relay - 4 Pole Options: Spring, Relay - 4 Pole 80HX & 80HX+6 Spring, Relay - 4 Pole 80H Spring, Relay - 2 Pole Options: Spring, Relay - 2 Pole 80HX & 80HX+6 Spring, Relay - 2 Pole 80H Socket, Relay - 3PST Options: Socket, Relay - 3PST 80HX & 80HX+6 Socket, Relay - 3PST 80H Relay - 3PST Options: Relay - 3PST 80HX & 80HX+6 Relay - 3PST 80H Rail, Mounting Options: Rail, Mounting 80HX & 80HX+6 Rail, Mounting 80H Lid Options: Lid 80HX & 80HX+6 With Standard Capacity Built Prior To May 1994 Lid 80HX & 80HX+6 With Standard Capacity Built May 1994 To S/N 48804 Lid 80HX & 80HX+6 With Standard Capacity Built (SN 48804 to Present) Lid 80HX & 80HX+6 With Standard Capacity Built (Latin

80H/80HX/86HX/80HX+6

REV

J 7-D 5 G 4 B 2-B

3120272

SECTION 2 - TURNTABLE ITEM

PART NUMBER

QTY

61

3252640

1

61 61 61 61

3251650 3252343 3252638 3252088

1 1 1 1

61

3252344

1

61

3252637

1

62 62 62 63 63 63 64 64 64 65 65 65 66 66 66 67 67 67 68

Not Required 4360141 2920027

Ref 1 1 Ref 1 1 Ref 0 1 Ref 0 5 Ref 0 7 Ref 0 1 1

68 69

2920029 2920027

1 1

69 70

2920029 1840002

71 71 71

4460234 Not Required

4360073 4360201 4360200 4360202 Not Required 4360202 Not Required 4360200 Not Required 4360802

0860552 0860903 0861034 0861033 0860713 0860905

3120272

DESCRIPTION American/Brazil Spec) (Prior to SN 48804) Lid 80HX & 80HX+6 With Standard Capacity Built (Latin American/Brazil Spec) (SN 48804 to Present) Lid 80H Built Prior To May 1994 Lid 80H Built May 1994 To S/N 48804 Lid 80H Built (SN 48804 to Present) Lid 80HX & 80HX+6 With 750 LBS. Capacity Built Prior To May 1994 Lid 80HX & 80HX+6 With 750 LBS Capacity Built May 1994 To S/N 48804 Lid 80HX & 80HX+6 With 750 LBS Capacity Built (SN 48804 to Present) Switch, Toggle Options: Switch, Toggle (Prior to May 1994) Switch, Toggle (May 1994 to Present) Switch, Toggle Options: Switch, Toggle (Prior to May 1994) Switch, Toggle (May 1994 to Present) Switch, Toggle Options: Switch, Toggle (Prior to May 1994) Switch (May 1994 to Present) Switch, Toggle Options: Switch, Toggle (Prior to May 1994) Switch, Toggle (May 1994 to Present) Guard, Switch Options: Guard, Switch (Prior to May 1994) Guard, Switch (May 1994 to Present) Cover, Switch - Red Cover, Switch (Prior to May 1994) Cover Switch (May 1994 to Present) Lamp, Indicator - Green (80HX & 80HX+6 Built Prior To May 1994 Only) Bulb, Light (80HX & 80HX+6 Built Prior To May 1994 Only) Lamp, Indicator - Green (80HX & 80HX+6 Built May 1994 to Present Only) Bulb, Light (80HX & 80HX+6 Built May 1994 to Present Only) Duct (80HX & 80HX+6 Built Prior To May 1994 Only)

1 11 in./28cm Ref Clamp, Cable Tie Down 5 Clamp, Cable Tie Down 80HX & 80HX+6 0 Clamp, Cable Tie Down 80H Ref HARNESS INSTALLATIONS Ref Harness Installation 80HX & 80HX+6 With Standard Capacity and Fixed Axle Built Prior To May 1994 Ref Harness Installation 80HX & 80HX+6 With Standard Capacity and Fixed Axle Built May 1994 To Present Ref Harness Installation 80HX & 80HX+6 With Standard Capacity, Oscillating Axle and Deutz Engine Ref Harness Installation 80HX & 80HX+6 With Standard Capacity, Oscillating Axle and Ford Engine Ref Harness Installation 80HX & 80HX+6 With 750 Lbs Capacity Built Prior To May 1994 Ref Harness Installation 80HX & 80HX+6 With 750 Lbs Capacity Built May 1994 To Present

80H/80HX/86HX/80HX+6

REV

A -

247

SECTION 2 - TURNTABLE ITEM

PART NUMBER 0860548 0860909 4920845 4920842

QTY Ref Ref 1 1 Ref

105

0238008

1

105

0860902

1

105

0251658

1

105

0860904

1

105 105 108 108 108 108

0237855 0860908

0238046

1 1 Ref 12 ft.

0 12 ft.

Ref Ref

0250604

Ref

0257595

Ref

0251676

Ref

0256148

Ref

0257596

Ref

0256149

Ref

0257597

Ref

0238045 0239215

Ref Ref Ref 1 1 1 1 3 Ref 1 1 10 1 6 16 13

103 104 105

202 202 202 203 204 205 206 206 206 207 208 209 210 211

248

1060016 Not Required 1060016

1780184 1780234 2940042 3380309 3300182 2420091 2420156 4751400 2420009 0641406 4761400 3311401

DESCRIPTION Harness Installation 80H Built Prior To May 1994 Harness Installation 80H Built May 1994 To Present Harness - Box to Engine Harness - Box to Valves Ground Control Box Assembly Options (See Items 1-71 for Breakdown): Ground Control Box Assembly 80HX & 80HX+6 With Standard Capacity Built Prior to May 1994 Ground Control Box Assembly 80HX & 80HX+6 With Standard Capacity Built May 1994 to Present Ground Control Box Assembly 80HX & 80HX+6 With 750 Lbs Capacity Built Prior to May 1994 Ground Control Box Assembly 80HX & 80HX+6 With 750 Lbs Capacity Built May 1994 to Present Ground Control Box Assembly 80H Built Prior to May 1994 Ground Control Box Assembly 80H Built May 1994 to Present Cable, Electrical - 16/3 to Limit Switches Options: Cable, Electrical 80HX & 80HX+6 With Standard Capacity Cable, Electrical 80HX & 80HX+6 With 750Lbs. Capacity Cable, Electrical 80H GROUND CONTROL INSTALLATIONS Ground Control Installation 80HX & 80HX+6 Standard Machines With Fixed Axle (Prior To November 1990) Ground Control Installation 80HX & 80HX+6 Standard Machines With Fixed Axle (November 1990 To Present) Ground Control Installation 80HX & 80HX+6 Standard Machines With Fixed Axle (Latin American/Brazil) Ground Control Installation 80HX & 80HX+6 750 Lbs Capacity Machines With Fixed Axle Ground Control Installation 80HX & 80HX+6 Standard Machines With Oscillating Axle and Deutz Engines Ground Control Installation 80HX & 80HX+6 Standard Machines With Oscillating Axle and Deutz Engines (Latin American/Brazil) Ground Control Installation 80HX & 80HX+6 Standard Machines With Oscillating Axle and Ford Engines Ground Control Installation 80HX & 80HX+6 Standard Machines With Oscillating Axle and Ford Engines (Latin American/Brazil) Ground Control Installation 80H (Prior To March 1991) Ground Control Installation 80H (March 1991 To Present) Door Options: Door - 14in W x 20 1/2in H (Prior to March 1991) Door - 17 5/8in W x 22 1/2in H (March 1991 to Present) Latch Panel, Gauge Nut, Retainer Voltmeter Options: With Light Kit Without Light Kit Flatwasher 1/4in Hourmeter Bolt 1/4in-20NC x 3/4in Lockwasher 1/4in Nut 1/4in-20NC

80H/80HX/86HX/80HX+6

REV -

F 1 F 1

2 1

F

3120272

SECTION 2 - TURNTABLE ITEM 212 213 214

PART NUMBER 4300031 2600094 0100011

271 271 271

2420030 2420035

QTY 5 1 AR Ref Ref 1 1

271 271 272 273 274 274 274 275 275

2420164 Not Available 2420001 2200261

2420019

AR Ref AR

275 275

2420159 Not Required

AR 0

3120272

Not Available 2750527

1 1 1 Ref

DESCRIPTION Stud (Welded on Part) Hinge Loctite #242 (Not Shown) GAUGES INSTALLATION (FROM ENGINE INSTALLATION) Oil Pressure Gauge Options: Deutz Powered Machines Ford Powered Machines - Prior to August 1994 and March 1995 to Present Ford Powered Machines - August 1994 to March 1995 Wisconsin Powered Machines Fitting, Swivel Fitting, Coupling Hose, Oil Pressure Gauge Options: Ford Powered Machines Deutz and Wisconsin Powered Machines Temperature Gauge Options: Ford Powered Machines - Prior to August 1994 and March 1995 to Present Ford Powered Machines - August 1994 to March 1995 Deutz and Wisconsin Powered Machines

80H/80HX/86HX/80HX+6

REV

249

SECTION 2 - TURNTABLE FIGURE 2-45. GROUND CONTROLS INSTALLATION (MACHINES WITH VICKERS PROPORTIONAL VALVES AND HYDRAULIC CONTROLS)

250

80H/80HX/86HX/80HX+6

3120272

SECTION 2 - TURNTABLE FIGURE 2-45. GROUND CONTROLS INSTALLATION (MACHINES WITH VICKERS PROPORTIONAL VALVES AND HYDRAULIC CONTROLS) ITEM

1 3 4 5 6 7 8 9 11 12 12 12 13 14 15 16 17 18 20 21 22 23 25 26 26 26 26 26 26 26 26 28 29 32 33 34 35 36 37 38 39 40 41 42 43

3120272

PART NUMBER

0860547 2600093 3911006 4761000 3311001 3911008 3740049 3910606 3790012 3640492 3640555 4460299 4760600 3310601 0750806 3300177 4420037 4460051 3300048 0960238 4360186 4360069 4360003 4360466 2860002 2860030 4070991 4070987 4360199 4360274 4460071 3911016 4460298 4460301 4460308 4460305 4460306 4460307 4460311 4460303 1700788 1700789

QTY Ref Ref Ref 1 1 6 20 19 12 13 4 AR Ref 1 1 1 AR AR 2 2 33 in.

3 4 4 1 2 Ref 1 1 Ref 1 1 AR AR 1 1 1 1 AR 1 1 7 7 7 1 1 1 1

DESCRIPTION GROUND CONTROL COMPONENTS INSTALLATIONS Note: See SPECIAL OPTIONS SECTION for Cummins Engine Machines and 80H with 750Lbs Capacity.

GROUND CONTROL BOX ASSEMBLY (STANDARD PARTS) Box Hinge Screw, Round Head #10-24NC x 3/8in Lockwasher #10 Nut #10-24NC Screw, Round Head #10-24NC x 1/2in Relay - SPDT Screw, Round Head #6-32NC x 3/8in O-Ring Rail Options: Rail (Prior to May 1995) Rail (May 1995 to Present) Stop, Terminal Lockwasher #6 Nut #6-32NC Screw #8 x 3/4in Nut, Tinnerman Strip, Rubber Connector, Strain Relief Nut, Conduit Bushing Breaker, Circuit - 35 Amp Breaker, Circuit - 10 Amp Switch, Key Options: Switch, Key (Prior to SN 48804) Switch, Key (SN 48804 to Present) Key, Replacement Options: Key, Replacement (Prior to SN 48804) Key, Replacement (SN 48804 to Present) Shim .125 Only (SN 48804 to Present) Shim .015 Only (SN 48804 to Present) Switch, Toggle Switch, Push Button Connector, Strain Relief Screw, Round Head #10-24NC x 1in Strip, Terminal Marker, Terminal Bar, Buss (2 Position) Screw, Terminal Washer, Terminal Sleeve, Terminal Bar, Buss (5 Position) Block, Ground Decal, Relay Functions Decal, Relay Functions

80H/80HX/86HX/80HX+6

REV

251

SECTION 2 - TURNTABLE ITEM 44 45 46

47 47 47 48 48 48 49 49 49 50 50 50 51 51 51 52 52 52 53 54 54 54 55 55 55 56 60 60 60 61 61 61 61 61 61 62 62 62 63 63 63 64

252

PART NUMBER 4740120 4460244 4460300 0251064

QTY 6 1 1 Ref Ref

0860906

Ref

0239219 0860913

Ref Ref Ref 2 0 Ref 2 0 Ref 2 0 Ref 2 0 Ref 1 0 Ref 1 0 AR Ref 0 1 Ref 0 1 1 Ref 1 0 Ref 1 1 1 1 1 Ref 1 1 Ref 1 1 Ref

4120012 Not Required 4120013 Not Required 3740057 Not Required 3740058 Not Required 3740063 Not Required 3740066 Not Required 3520028 Not Required 3740016 Not Required 4120002 3251880 3640493 Not Required 3251650 3252343 3251650 3252343 3252638 4360073 4360201 4360200 4360202

DESCRIPTION Washer, Nylon Connector Barrier, Terminal GROUND CONTROL BOX ASSEMBLY (VARIABLE PARTS) Ground Control Box Assembly 80HX & 80HX+6 Built Prior To May 1994 Ground Control Box Assembly 80HX & 80HX+6 Built May 1994 To Present Ground Control Box Assembly 80H Built Prior To May 1994 Ground Control Box Assembly 80H Built May 1994 To Present Socket, Relay - 2PST Options: Socket, Relay - 2PST 80HX & 80HX+6 Socket, Relay - 2PST 80H Socket, Relay - 4PDT Options: Socket, Relay - 4PDT 80HX & 80HX+6 Socket, Relay - 4PDT 80H Relay - 2PST Options: Relay - 2PST 80HX & 80HX+6 Relay - 2PST 80H Relay - 4PDT Options: Relay - 4PDT 80HX & 80HX+6 Relay - 4PDT 80H Spring, Relay - 4 Pole Options: Spring, Relay - 4 Pole 80HX & 80HX+6 Spring, Relay - 4 Pole 80H Spring, Relay - 2 Pole Options: Spring, Relay - 2 Pole 80HX & 80HX+6 Spring, Relay - 2 Pole 80H Plug, Hole Relay - 3PST Options: Relay - 3PST 80HX & 80HX+6 Relay - 3PST 80H Socket, Relay - 3PST Options: Socket, Relay - 3PST 80HX & 80HX+6 Socket, Relay - 3PST 80H Nameplate - Rotate/Level (80H Prior to May 1994 Only) Rail Options: Rail 80HX & 80HX+6 Rail 80H Lid Options: Lid 80HX & 80HX+6 Prior to May 1994 Lid 80HX & 80HX+6 May 1994 to Present Lid 80H Prior to May 1994 Lid 80H May 1994 to S/N 48804 Lid 80H (SN 48804 to Present) Switch, Toggle Options: Switch, Toggle (Prior to May 1994) Switch, Toggle (May 1994 to Present) Switch, Toggle Options: Switch, Toggle (Prior to May 1994) Switch, Toggle (May 1994 to Present) Switch, Toggle Options:

80H/80HX/86HX/80HX+6

REV

D A D 3-C

3120272

SECTION 2 - TURNTABLE ITEM 64 64 64 65

PART NUMBER Not Required 4360202 4360202 2920027

QTY 0 1 1 1

65 66

2920029 2920027

1 1

66 67 67 67 68 68 68 69 69 69 70 70 70 71 71 71

2920029

1 Ref 0 1 Ref 0 4 Ref 0 1 Ref 11 in.

0 Ref 5 7 Ref Ref Ref

Not Required 4360200 Not Required 4060802 Not Required 4360141 1840002 Not Required 4460234 4460488 0860630 0860907

103 108 151 151 151 152

0860564 0860912 4920845 1060016 4921241 4921131

Ref Ref 1 12 ft.

Ref 1 1 Ref

152

0251064

1

152

0860906

1

152 152

0239219 0860913

202 203 204 205 206 207 208

0250603 0239214 1780234 2940042 3380309 0100011 2420091 4751400 2420009

1 1 Ref Ref Ref 1 1 1 AR 1 10 1

3120272

DESCRIPTION Switch, Toggle 80HX & 80HX+6 Prior to May 1994 Switch, Toggle 80HX & 80HX+6 May 1994 to Present Switch, Toggle 80H Lamp, Indicator - Green (80HX & 80HX+6 Built Prior To May 1994 Only) Bulb, Light (80HX & 80HX+6 Built Prior To May 1994 Only) Lamp, Indicator - Green (80HX & 80HX+6 Built May 1994 to Present Only) Bulb, Light (80HX & 80HX+6 Built May 1994 to Present Only) Switch, Toggle Options: Switch, Toggle (Prior to May 1994) Switch, Toggle (May 1994 to Present) Guard, Switch Options: Guard, Switch (Prior to May 1994) Guard, Switch (May 1994 to Present) Cover, Switch - Red Options: Cover, Switch - Red (Prior to May 1994) Cover, Switch - Red (May 1994 to Present) Duct Options: Duct (Prior to May 1994) Duct (May 1994 to Present) Clamp, Cable Tie-Down Options: Clamp, Cable Tie-Down (Prior to May 1994) Clamp, Cable Tie-Down (May 1994 to Present) HARNESS INSTALLATIONS Harness Installation 80HX & 80HX+6 Built Prior to May 1994 Harness Installation 80HX & 80HX+6 Built May 1994 To Present Harness Installation 80H Built Prior to May 1994 Harness Installation 80H Built May 1994 to Present Harness - Box to Engine Cable, Electrical - 16/3 to Limit Switches Harness - Box to Valves Options: Harness - Box to Valves 80HX & 80HX+6 Harness - Box to Valves 80H Ground Control Box Assembly Options (See Items 1-71 for Breakdown): Ground Control Box Assembly 80HX & 80HX+6 (Prior to May 1994) Ground Control Box Assembly 80HX & 80HX+6 (May 1994 to Present) Ground Control Box Assembly 80H (Prior to May 1994) Ground Control Box Assembly 80H (May 1994 to Present) GROUND CONTROL INSTALLATIONS Ground Control Installation 80HX & 80HX+6 Ground Control Installation 80H Door Latch Panel, Gauge Loctite #242 (Not Shown) Volt Meter Flatwasher 1/4in Hourmeter

80H/80HX/86HX/80HX+6

REV

-

H I

253

SECTION 2 - TURNTABLE

254

ITEM 209 210 211 212 213 214 215 215 215 216 217 218 219 220 221 222 223 224 225 231

PART NUMBER 0641406 4761400 3311401 4300031 2600094 3300182 4640558 7009353 7009354 0641538 4761500 3311501 3251868 3251869 3251867 3251866 3251864 3251865 4751500 4563996

271 271 271

2420030 2420035

QTY 6 16 13 5 1 3 1 6 2 4 4 7 1 1 1 1 1 1 3 4 Ref Ref 1 1

271 271 272 273 274 274 274 275 275

2420164 Not Available 2420001 2200261

2420019

AR Ref AR

275 275

2420159 Not Required

AR 0

Not Available 2750527

1 1 1 Ref

DESCRIPTION Bolt 1/4in-20NC x 3/4in Lockwasher 1/4in Nut 1/4in-20NC Stud (Welded on Part) Hinge Nut, Retainer Valve Assembly - Ground Control Cartridge (With Knob) Cartridge (Without Knob) Bolt 5/16in-18NC x 4 3/4in Lockwasher 5/16in Nut 5/16in-18NC Decal - Lift Up Decal - Lift Down Decal - Tele Out Decal - Tele In Decal - Swivel Left Decal - Swivel Right Flatwasher 5/16in Spacer, Tube GAUGES INSTALLATION (FROM ENGINE INSTALLATION) Oil Pressure Gauge Options: Deutz Powered Machines Ford Powered Machines - Prior to August 1994 and February 1995 to Present Ford Powered Machines - August 1994 to February 1995 Wisconsin Powered Machines Fitting, Swivel Fitting, Coupling Hose, Oil Pressure Gauge Options: Ford Powered Machines Deutz and Wisconsin Powered Machines Temperature Gauge Options: Ford Powered Machines - Prior to August 1994 and February 1995 to Present Ford Powered Machines - August 1994 to February 1995 Deutz and Wisconsin Powered Machines

80H/80HX/86HX/80HX+6

REV

3120272

SECTION 2 - TURNTABLE FIGURE 2-46. ELECTRICAL COMPONENTS INSTALLATION (TURNTABLE MOUNTED)

256

80H/80HX/86HX/80HX+6

3120272

SECTION 2 - TURNTABLE FIGURE 2-46. ELECTRICAL COMPONENTS INSTALLATION (TURNTABLE MOUNTED) ITEM 1 2 3 5 6

101 102 102 102 103 104 105 106 107 108

PART NUMBER 0236629 4360057 4761000 0721014 0200048 4460049 0236632 0238734 4360171 0641406 4350106 4761400 3311401 3508393 4300032 4751500 4751400

0237054 0237056 0239055 0237055 0237012

QTY Ref 1 2 2 1 1 Ref Ref Ref 1 Ref 4 2 6 6 1 2 2 2 Ref Ref Ref Ref Ref Ref Ref 1

203 203

0140024

203 204 205 206 207

0140024 4300031 4751400 4761400 3311401

1 4 4 4 4 Ref

0251543 0250122

Ref Ref Ref 1 1 1 2 4 2 Ref Ref Ref Ref Ref

251 251 251 251 252 253 254

0140032 0140025 0140024 0641406 4751400 3311405 0237010 0237011 0254186

301

3120272

DESCRIPTION HORIZONTAL CUTOUT LIMIT SWITCH INSTALLATION Switch, Limit Lockwasher #10 Bolt #10-24NC x 1 3/4in Arm, Actuator Connector, Strain Relief TILT INDICATOR INSTALLATIONS Tilt Indicator Installation (Prior To July 1989) Tilt Indicator Installation (July 1989 To Present) Indicator, Tilt Hardware Options: Bolt 1/4in-20NC x 3/4in (Prior To July 1989) Stud, Grooved (July 1989 to Present) Lockwasher 1/4in (Prior To July 1989 Only) Nut 1/4in-20NC (Prior To July 1989 Only) Plate, Mounting (Prior To July 1989 Only) Stud (Welded on Part) (Prior To July 1989 Only) Flatwasher 5/16in (Prior To July 1989 Only) Flatwasher 1/4in (Prior To July 1989 Only) ALARMS INSTALLATIONS - MACHINES BUILT PRIOR TO APRIL 1992 (OPTIONAL) Back-up Alarm Descent Alarm Motion Alarm Tilt Alarm Travel Alarm Alarm Options: Alarm (Prior to July 1989) (Was p/n 0140012 - P/N 0140024 requires no cover) Alarm (July 1989 to April 1992) Stud (Welded on Part) Flatwasher 1/4in Lockwasher 1/4in Nut 1/4in-20NC ALARMS INSTALLATIONS - MACHINES BUILT APRIL 1992 TO PRESENT (OPTIONAL) Non-U/L Listed Machines U/L Listed Machines Alarm Options: Non-U/L Listed Machines U/L Listed Machines Prior to September 1995 U/L Listed Machines September 1995 to Present Bolt 1/4in-20NC x 3/4in Flatwasher 1/4in Locknut 1/4in-20NC BEACON LIGHT INSTALLATION (OPTIONAL) Amber (Single) Red (Single) Amber (Dual) Beacon Light Options:

80H/80HX/86HX/80HX+6

REV 3

C

B B A B A

2 B

B B -

257

SECTION 2 - TURNTABLE ITEM 301 301 301 302 302 302 303 304 305 306 307

401 402 405 406 407 408

451 451 451 452 453 454

258

PART NUMBER 2920018 2920018 2920019 Not Required 0901973 3740067 4300031 4751400 4761400 3311401 0250584

QTY 1 2 1 Ref 0 1 1 2 2 2 2 Ref

2920081 2920082 3740002 3311401 4761400 4300031 0254457

1 1 1 2 2 2 Ref

2920105 2920109 4060829 2540016 3941404

Ref 1 1 1 1 4

DESCRIPTION Amber (Single) Amber (Duals) Red (Single) Bracket Options (Not Shown) (Single Beacons) (Dual Beacons) Relay Stud (Welded on Part) Flatwasher 1/4in Lockwasher 1/4in Nut 1/4in-20NC STROBE LIGHT INSTALLATIONS (OPTIONAL ON MACHINES BUILT PRIOR TO FEBRUARY 1994) Light, Strobe - Amber Guard, Light Relay Nut 1/4in-20NC Lockwasher Stud (Welded on Part) STROBE LIGHT INSTALLATIONS (OPTIONAL ON MACHINES BUILT FEBRUARY 1994 TO PRESENT) Strobe Light Options: Amber Red Guard, Light Grommet Screw, Self-Tapping 1/4in x 1/2in

80H/80HX/86HX/80HX+6

REV

-

-

3120272

SECTION 2 - TURNTABLE FIGURE 2-47. HOODS INSTALLATION (PRIOR TO DECEMBER 1992)

260

80H/80HX/86HX/80HX+6

3120272

SECTION 2 - TURNTABLE FIGURE 2-47. HOODS INSTALLATION (PRIOR TO DECEMBER 1992) ITEM

PART NUMBER 0236815 0237246

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 18 19 19 19 20 21 22 22 23 24 25 26 26 27 28 29 30 31 32 33 34 34 34 35 36 36 37

3120272

4842227 0641406 3311405 4751400 1780172 0641408 3311405 4751400 1780219 0641408 4751500 3311405 4751400 4842979 0641406 3311405 4751400 2940050 3820012 4841983 1780174 3941405 4761400 0901296 0900801 3941405 4761400 3311605 4751600 4300034 0901199 0641508 4761500 4751500 0641406 3311405 4751400 0901188 0901188 3311505 4751500 4430038 0641406

QTY Ref Ref Ref Ref 1 6 6 6 1 5 5 5 1 6 6 6 6 1 16 16 32 1 2 Ref 1 1 5 5 1 1 6 6 2 2 2 2 3 3 3 4 4 4 Ref 2 3 2 2 2 1

DESCRIPTION HOODS INSTALLATIONS Deutz and Wisconsin Ford Note: Replacement Decals Must Be Ordered Separately - See DECALS SECTION. Door, Hood, Valve Side Bolt, 1/4in-20NC x 3/4in Locknut 1/4in-20NC Flatwasher 1/4in Panel, Door (R.H.) Bolt 1/4in-20NC x 1in Locknut 1/4in-20NC Flatwasher 1/4in Panel, Hood Top, Valve Side Bolt 1/4in-20NC x 1in Flatwasher 5/16in Locknut 1/4in-20NC Flatwasher 1/4in Hood Vent Bolt 1/4in-20NC x 3/4in Locknut 1/4in-20NC Flatwasher 1/4in Latch Pop Rivet Hood Panel, Fuel Tank Side (R.H.) Options: With Welded on Steel Manual Storage Box With Bolt on Plastic Manual Storage Box - Not Included Screw, Self Tap 1/4in-20NC x 5/8in Lockwasher 1/4in Bracket, Hood (R.H.) Bracket, Hood (L.H.) Screw, Self Tap 1/4in-20NC x 5/8in Lockwasher 1/4in Locknut 3/8in-16NC Flatwasher 3/8in Stud (Welded on Part) (Not Shown) Bracket, Hood Attachment, Valve Side Bolt 5/16in-18NC x 1in Lockwasher 5/16in Flatwasher 5/16in Bolt 1/4in-20NC x 3/4in Locknut 1/4in-20NC Flatwasher 1/4in Bracket, Hood Mounting Options: Standard Gas and Diesel Machines LP Only Machines Locknut 5/16in-18NC Flatwasher 5/16in Stud (Welded on Part) (Not Shown) Bolt 1/4in-20NC x 3/4in

80H/80HX/86HX/80HX+6

REV H H

261

SECTION 2 - TURNTABLE ITEM 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 58 59 59 60 61 62 63 64 65 66 67 68 69 70 71 72 72 73 74 75 76 77 78 79 80 81 82 83 84 85

262

PART NUMBER 3311405 4751400 1780147 0641406 4751400 3311405 0641510 4751500 3311505 4751600 4841974 3941405 4761400 3941405 4761400 0901199 0641406 3311405 4751400 3311508 4751500 4300038 2940050 3820012 1780148 0641406 4751400 3311405 0641510 4751500 3311505 4751600 4842979 0641406 3311405 4751400 2940050 3820012 4842227 0641406 3311405 4751400 2940042 1780171 0641408 3311405 4751400 1780239 0641408 4751500 3311405

QTY 1 1 1 2 2 2 2 2 2 2 1 6 6 6 6 2 3 3 3 3 3 3 1 2 1 2 2 2 2 2 2 2 1 16 16 32 1 2 1 6 6 6 1 1 5 5 5 1 6 6 6

DESCRIPTION Locknut 1/4in-20NC Flatwasher 1/4in Panel, End, Valve Side Bolt 1/4in-20NC x 3/4in Flatwasher 1/4in Locknut 1/4in-20NC Bolt 5/16in-18NC x 1 1/4in Flatwasher 5/16in Locknut 5/16in-18NC Flatwasher 3/8in Hood Panel, Hydraulic Tank Side (L.H.) Screw, Self Tap 1/4in-20NC x 5/8in Lockwasher 1/4in Screw, Self Tap 1/4in-20NC x 5/8in Lockwasher 1/4in Bracket, Hood Assembly, Hydraulic Tank Side Bolt 1/4in-20NC x 3/4in Locknut 1/4in-20NC Flatwasher 1/4in Nut, Hex 5/16in-18NC Flatwasher 5/16in Stud (Welded on Part) (Not Shown) Latch Pop Rivet Panel - End Engine Side Bolt 1/4in-20NC x 3/4in Flatwasher 1/4in Locknut 1/4in-20NC Bolt 5/16in-18NC x 1 1/4in Flatwasher 5/16in Locknut 5/16in-18NC Flatwasher 3/8in Hood Vent Bolt 1/4in-20NC x 3/4in Locknut 1/4in-20NC Flatwasher 1/4in Latch Pop Rivet Door Weldment, Engine Side Bolt 1/4in-20NC x 3/4in Locknut 1/4in-20NC Flatwasher 1/4in Latch Panel, Door Bolt 1/4in-20NC x 1in Locknut 1/4in-20NC Flatwasher 1/4in Panel, Hood Top, Engine Side Bolt 1/4in-20NC x 1in Flatwasher 5/16in Locknut 1/4in-20NC

80H/80HX/86HX/80HX+6

REV

3120272

SECTION 2 - TURNTABLE ITEM 86 87 88 89 90 91 92 93 94 94 94 95 96 97 98

3120272

PART NUMBER 4751400 4160081 3311505 4761500 0901235 3311505 4751500 4300038 0901198 0901197 3311505 4751500 4300038 0940036

QTY 6 1 2 2 1 2 2 2 Ref 2 2 2 2 2 4

DESCRIPTION Flatwasher 1/4in Gas Spring Locknut 5/16in-18NC Lockwasher 5/16in Bracket, Door Stop Locknut 5/16in-18NC Flatwasher 5/16in Stud (Welded on Part) Bracket, Door Stop (Engine Side) Options: Engine Side Valve Side - Not Shown Locknut 5/16in-18NC Flatwasher 5/16in Stud (Welded on Part) Bumper, Door

80H/80HX/86HX/80HX+6

REV

263

SECTION 2 - TURNTABLE FIGURE 2-48. HOODS INSTALLATION (MACHINES BUILT DECEMBER 1992 TO PRESENT)

264

80H/80HX/86HX/80HX+6

3120272

SECTION 2 - TURNTABLE FIGURE 2-48. HOODS INSTALLATION (MACHINES BUILT DECEMBER 1992 TO PRESENT) ITEM

PART NUMBER

QTY Ref Ref Ref

1 2 3 4 5 6 6 6 6 7 8 9 10 12 13 15 16 17 18 19 20 21 22 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 46

3120272

1780270 4844391 1780271 1780172 4844180 1780174 3380418 3380418 4844074 4844113 4844252 1780148 2940051 0901850 3536088 4160081 0901296 0901871 0901197 0901199 0940036 0901188 3200222 0630383 4751500 3311505 2940042 4300034 4751600 3311605 4300038 0641406 4751400 3311405 3941406 4761400 0641408 4740362 0641610 0641412 0641508 0100011 1670321

Ref 1 1 1 1 1 Ref 1 1 1 1 1 1 1 1 1 1 2 1 1 2 1 2 1 2 4 AR 8 4 4 12 8 4 AR AR AR 10 AR AR 32 4 AR 5 AR AR

DESCRIPTION HOODS INSTALLATIONS Note: See SPECIAL OPTIONS SECTION for Cummins Engine Machines.

Note: Replacement Decals Must Be Ordered Separately - See SPECIAL OPTIONS SECTION. HOODS INSTALLATION (STANDARD PARTS) Panel - Hood Top (Engine Side) Panel - Hood Top (Valve Side) Panel - Filler (Engine Side) Panel - Filler (Valve Side) Hood (Engine Side) Hood Options (Tank Side): Hood - Prior to June 1995 without Fill Extension Kit Hood - Prior to June 1995 with Fill Extension Kit Hood - June 1995 to Present Door (Engine Side) Door (Tank Side) Panel, End (Valve Side) Panel, End (Engine Side) Latch Bracket, Hood Plate, Stop Gas Spring Bracket, Support - Top (Tank Side) Bracket, Support - Top (Tank Side) Bracket, Door Stop Bracket, Hood Mounting Bumper, Door Bracket, Support - Bottom (Tank Side) Bracket, Gas Spring Mounting Bolt, Carriage 5/16in-18NC x 3/4in Flatwasher 5/16in Locknut 5/16in-18NC Latch Stud (Welded on Part) Flatwasher 3/8in Locknut 3/8in-16NC Stud (Welded on Part) Bolt 1/4in-20NC x 3/4in Flatwasher 1/4in Locknut 1/4in-20NC Screw, Self-Tapping 1/4in x 3/4in Lockwasher 1/4in Bolt 1/4in-20NC x 1in Washer, Fender Bolt 3/8in-16NC x 1 1/4in Bolt 1/4in-20NC x 1 1/2in Bolt 5/16in-18NC x 1in Loctite #242 (Not Shown) Cover

80H/80HX/86HX/80HX+6

REV

265

SECTION 2 - TURNTABLE ITEM 47 48 49 50 52 53 54 55

61 62 63 64 65 66 67 68 70 71 73 74

81 82 83 84 85 86 101 102

266

PART NUMBER 4300031 4761500 3960433 3960418 3311401 1670644 3960389 4060803 0253372

QTY AR 5 69 in.

AR AR 1 AR 2 ft.

Ref

4844236 3536282 2820056 2820057 3535951 3820018 2820053 2820058 1670647 3960429 1670668 4070671 0253374

1 1 1 1 1 5 1 1 1 21 in.

1 AR Ref

4680015 2940050 3820012 1670656 4844323 1320041 0253338 4060841 3941406

1 1 2 1 1 1 Ref 1 6

DESCRIPTION Stud (Welded on Part) (Not Shown) Lockwasher Seal Seal Nut 14in-20NC Cover, Base Plate Seal Flex-Trim (June 1995 to Present) HOODS INSTALLATION - DEUTZ ENGINE MACHINES (VARIABLE PARTS) Duct Weldment Panel, Filler Foam, Acoustical Foam Acoustical Plate, Shield Rivet Foam, Acoustical Foam, Acoustical Cover, Side Sheet Seal (With Self-Stick Tape) Cover, Base Plate Shim (0.08) HOODS INSTALLATION - FORD ENGINE MACHINES (VARIABLE PARTS) Ventilator Latch Rivet Cover, Hood Baffle Clamp TURNTABLE SHIELD INSTALLATION Shield Screw, Self-Tapping 1/4in x 3/4in

80H/80HX/86HX/80HX+6

REV

6

G

A

3120272

SECTION 3 - BOOM

SECTION 3 - BOOM

3120272

80H/80HX/86HX/80HX+6

267

SECTION 3 - BOOM FIGURE 3-1. BOOM ASSEMBLIES

268

80H/80HX/86HX/80HX+6

3120272

SECTION 3 - BOOM FIGURE 3-1. BOOM ASSEMBLIES ITEM

PART NUMBER

4 5

1260168

5 5

1681560 1681774

1 1

5 6 6 6 6 6 6 7 7 7 8 9 10 11 12 13

1682258

1 Ref 1 2 2 1 2 Ref 1 1 5 1 1 3 AR 1

14 15 16 17 18 19 20 21 22 23 24 25 25 25 26 27 28 29 30 31 32 33 34

4740057 3312202 3300241 3420414 4751000 3450203 1670335 4300031 4751400 4761400 3311401 1260169 1260319 3421206 4751500 3450303 3421029 3421209 3760233 0960979 3951603 0236758

2 2 2 2 3 3 1 11 27 21 19 Ref 1 set 1 set 1 3 3 1 1 2 2 2 1

35

3421205

2

3120272

0236699 0440173 3960212 0237558 0960406 3421264 3421350 4761800 4740003 0641808 2160002 0100011 0236294

QTY Ref Ref 1 Set Ref

DESCRIPTION BOOM ASSEMBLIES BOOM ASSEMBLY (STANDARD PARTS) Chain, Extend Telescope Cylinder Assembly Options (See CYLINDER SECTION for Breakdown): Telescope Cylinder Assembly (Prior to November 1986) Telescope Cylinder Assembly (November 1986 to November 1990) Telescope Cylinder Assembly (November 1990 to Present) Sheave Assembly Options: Sheave - Prior to June 1986 Bearing, Needle Seal Sheave - June 1986 to Present Bushing Pin Options Pin (Prior to June 1986) Pin (June 1986 to Present) Lockwasher 1/2in Washer, Hardened Bolt 1/2in-13NC x 1in Fitting, Grease Loctite #242 (Not Shown) Chain Adjuster Assembly (Retract) (See Items 201-251 for Breakdown) Washer, Hardened (Prior to SN 36919) Nut, Jam 3/4in-10NC Locknut 3/4in-10NC (Grade 8) Pin, Clevis Flatwasher #10 Pin, Cotter 1/16in x 3/4in Cover, Plate Stud (Welded on Part) Flatwasher 1/4in Lockwasher 1/4in Nut 1/4in-20NC Retract Chain Options: Retract Chain (Prior to June 1995) Retract Chain (June 1995 to Present) Pin, Clevis Flatwasher 5/16in Pin, Cotter 3/32in x 3/4in Pin, Clevis Pin, Tele Ring, Retaining Bushing, Eccentric Setscrew 3/8in-16NC x 3/8in Chain Adjuster Assembly (Extend) (See Items 201-251for Breakdown) Pin, Clevis

80H/80HX/86HX/80HX+6

REV

-

269

SECTION 3 - BOOM

270

ITEM 39

PART NUMBER 1320121

QTY 2

40 41 41 41 42 43 43 43 45 46 46 46 47 48 53 54 58 59 60 61 62 63 64 65 66 66 66 67 68 69 70 71 72 73 74 76 77 78 79 80 80 80 80 80 80 81 82 83 84 84

4761600

62 Ref 12 12 1 Ref 2 2 3 Ref 3 3 3 6 30 16 2 4 2 1 36 4 1 2 Ref 1 1 12 AR AR 22 1 AR AR 1 2 4 2 2 Ref 1 2 2 1 2 2 AR AR Ref

3311602 3311601 4280242 0641636 0641634 4761500 0641510 0641512 3311501 4751500 0641608 4751600 4060568 4340413 1670321 4060603 0641612 4740185 0236766 3951608 3420600 3421349 3340394 4070502 4070501 0641606 3340462 4070556 4070555 3340460 0641614 0641605 0360372 3420410 0236045 0440081 3960212 0237557 0961857 3340401 4070504 4070503 0236698

DESCRIPTION Clamp, Power Track becomes part of Item 153 Fly Weldment (SN 75115 to Present) Lockwasher 3/8in Nut, Jam 3/8in-16NC Options: Nut, Jam 3/8"-16NC (Prior to SN 36919) Nut, Jam 3/8"-16NC (SN 36919 to Present) Strip, Reinforcement Bolt Options: Bolt 3/8in-16NC x 4 1/2 (Prior to SN 36919) Bolt 3/8in-16NC x 4 1/4 (SN 36919 to Present) Lockwasher 5/16in Bolt Options: Bolt 5/16in-18NC x 1 1/4 (Prior to SN 36919) Bolt 5/16in-18NC x 1 1/2 (SN 36919 to Present) Nut 5/16in-18NC Flatwasher 5/16in Bolt 3/8in-16NC x 1in Flatwasher 3/8in Shield (Without Notches) Support, Line Cover, Boom Base Shield, Boom End Bolt 3/8in-16NC x 1 1/2in Washer, Hardened Chain Attach Assembly Setscrew 3/8in-16NC x 1in Sheave Pin Options: Pin - Prior to June 1986 Pin - June 1986 to Present Pad, Wear Shim 1/16in Shim 1/8in Bolt 3/8in-16NC x 3/4 (Prior to SN 36919) Pad, Wear Shim 1/16in Shim 1/8in Pad, Wear Bolt 3/8in-16NC x 1 3/4in Bolt 3/8in-16NC x 5/8in Bar Pin, Trunion Sheave Assembly Options: Sheave - Prior to June 1986 Bearing, Needle Seal Sheave - June 1986 to Present Bushing Pad, Wear Shim 1/16in Shim 1/8in Chain Attach Assembly Options: Chain Attach Assembly (Prior to June 1995)

80H/80HX/86HX/80HX+6

REV

3120272

SECTION 3 - BOOM ITEM 84 85 86 87 88 89 90 91 92 96 98 99 99 99 106 107 108 109

PART NUMBER 4845095 0641816 3340403 4070508 4070507 3340399 4070498 4070497 0641612 2660042 3450806

0800411 0800662 0800807 0800814 0801016 0801005 0800619 0800808 0800905

4 4 AR AR 4 AR AR 12 1 1 Ref 1 1 2 AR 12 63 in./1.6m 1 Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref

0800519 0800663

Ref Ref

0800810 0800816 0800878 0800776

Ref Ref Ref Ref

0800813

Ref

0800628

Ref

0800664

Ref

0800812

Ref

0800414 0800518 0800669 0800806 0801006

Ref 1 1 1 1 1

0641404 0641405 0181175 4562516 1380121 4920986 2910002

151 151 151 151 151 151

3120272

QTY

DESCRIPTION Chain Attach Assembly (June 1995 to Present) Bolt 1/2in-13NC x 2in Pad, Wear Shim 1/16in Shim 1/8in Pad, Wear Shim 1/16in Shim 1/8in Bolt 3/8in-16NC x 1 1/2in Holder, Rod Pin, Cotter Bolt Options: Bolt 1/4in-20NC x 1/2 (Prior to SN 36919) Bolt 1/4in-20NC x 5/8 (SN 36919 to Present) Angle, Cable Guide Tube, Poly Clip, Retainer (Prior to June 1995 Only) Wire, Safety (Prior to June 1995 Only) Kit, Wear Pad - 80H & 80HX (Note: Items with * included in kit) BOOM ASSEMBLY (VARIABLE PARTS) Standard Controls 80HX & 80H (Prior To January 1990) Standard Controls 80HX & 80H (January 1990 To May 1992) Standard Controls 80HX & 80H (May 1992 To Present) Standard Controls 80HX & 80H With Chip Covers Standard Controls 80HX & 80H With Inverted Power Standard Controls 80HX & 80H With Waterline Hydraulic Controls 80HX & 80H (Prior To May 1992) Hydraulic Controls 80HX & 80H (May 1992 To Present) Hydraulic Controls 80HX & 80H With Sandblast Equipment and Chip Covers Standard Controls 80HX+6 & 86HX (Prior To January 1990) Standard Controls 80HX+6 & 86HX (January 1990 To May 1992) Standard Controls 80HX+6 & 86HX May 1992 To Present Standard Controls 80HX+6 & 86HX With Chip Covers Standard Controls 80HX+6 & 86HX With Sandblast Equipment Standard Controls 80HX+6 & 86HX With Weld Leads (Prior to May 1992) Standard Controls 80HX+6 & 86HX With Weld Leads (May 1992 to Present) Standard Controls 80HX+6 & 86HX U/L Listed (Prior to January 1990) Standard Controls 80HX+6 & 86HX U/L Listed (January 1990 to May 1992) Standard Controls 80HX+6 & 86HX U/L Listed (May 1992 to Present) Base Weldment Options: Base Weldment (Prior To June 1987) Base Weldment (June 1987 To January 1990) Base Weldment (January 1990 To May 1992) Base Weldment (May 1992 To Present) Standard Controls 80HX & 80H With Waterline

80H/80HX/86HX/80HX+6

REV

L C 13 14 7 9 I 10 10 F A 10 11 8 14 A 7

271

SECTION 3 - BOOM

272

ITEM 152 152 152 153 153 153 153 153 153 153 153 153 154

PART NUMBER

154 154

1681548 1681722

1 1

154

1682602

1

154 154 155 155 155 156 156 156 157 157 157 157 158 158 158 158 159 159 159

1683534 Not Required

1180133 1180189

1 0 Ref 1 0 Ref 2 0 Ref 1 1 1 Ref 2 2 2 Ref 1 1

159 159 159 159 159

1180254 1180200 1180270 1180113 1180189

1 1 1 1 1

159 159 160 160 160 160 160

1180254 1180270

1 1 Ref 1 1 1 1

0800413 0800679 0800412 0801015 0800517 0800682 1320052 3421816 0641622 3311605

3421207 Not Required 3760133 Not Required 4340453 4340635 4340562 4340520 4340576 4340576

1001119693 1001099842 1180258 1001119697

QTY Ref 1 1 Ref 1 1 1 1 1 1 1 1 Ref

DESCRIPTION Mid Weldment Options: Mid Weldment (Prior To May 1992) Mid Weldment (May 1992 To Present) Fly Weldment Options: Fly Weldment 80HX & 80H (Prior To May 1992) Fly Weldment 80HX & 80H (May 1992 To Present) Fly Weldment 80HX+6 & 86HX (Prior To May 1992) Fly Weldment 80HX+6 & 86HX (May 1992 To Present) Clamp Pin, Nose Bolt 3/8in-16NC x 2 3/4in Locknut 3/8in-16NC Platform Level Cylinder Assembly Options (See Section CYLINDER for Breakdown): Platform Level Cylinder Assembly 80HX Built through 1986 Platform Level Cylinder Assembly 80HX Built 1987 to April 1992 Platform Level Cylinder Assembly 80HX April 1992 to S/N 33111 Platform Level Cylinder Assembly (80HX SN 33111 to Present) Platform Level Cylinder Assembly 80HX+6 & 86HX Pin Options: Pin 80HX Pin 80HX+6 & 86HX Ring, Retaining Options: Ring, Retaining 80HX Ring, Retaining 80HX+6 & 86HX Bracket, Support Options: Standard Controls Prior To May 1992 Standard Controls May 1992 To Present Hydraulic Controls Support, Mid Boom Options: Standard Controls (Prior To May 1992) Standard Controls (May 1992 To Present) Hydraulic Controls Carrier Tube Options: Standard Controls 80HX & 80H (Prior to October 1988) Standard Controls 80HX & 80H (October 1988 to January 1990) Standard Controls 80HX & 80H (January 1990 To Present) Hydraulic Controls 80HX & 80H (Prior To September 1990) Hydraulic Controls 80HX & 80H (October 1990 To Present) Standard Controls 80HX+6 & 86HX (Prior To October 1988) Standard Controls 80HX+6 & 86HX (October 1988 To January 1990) Standard Controls 80HX+6 & 86HX (January 1990 To Present) Standard Controls 80HX+6 & 86HX With Weld Leads Power Track Options: Standard Controls Prior To January 1990 (was p/n 1180106) Standard Controls January 1990 To Present (was p/n 1180236) Standard Controls With Chip Covers Standard Controls With Sandblast Equipment (was p/n 1180289)

80H/80HX/86HX/80HX+6

REV

3120272

SECTION 3 - BOOM ITEM 160 160 160 160 160 160 160 160 160 160 160 160 160 160 160 160 160 160 160 160 160 160 161 161 161 162 162 162 163 163 163 163 163 163

PART NUMBER 1001099842 1180310

0880090 0880106 0880090 0880090 0880106

QTY 1 1 Ref Ref Ref AR AR AR AR AR 2 Pair AR 1 Ref Ref AR AR AR Ref 2 Pair 2 Pair 2 Pair Ref 8 8 Ref 4 4 Ref 4 4 4 4 4

163

0880090

4

164 164 164 164 165 165 165 165 165 166 166

7006178 7006153 7006145 7006503 7006507 7006133 7006180 7006159

70002008 70003149 70003145 70002009 70003150 70003146 4300036 4300042 4340519 4340578

3840831 3841013 3841013 3860046 3860050 3860050 3860046 1060229

166

1060516

166

1060039

3120272

Ref 1 1 1 Ref 1 1 1 1 Ref 95 ft/29m 97 ft/29.6m 95 ft./29m

DESCRIPTION Hydraulic Controls (was p/n 1180236) Hydraulic Controls With Sandblast Equipment and Chip Covers Power Track Repair Components: Gemco Replacement Parts: 1 Foot Repair Section Options: 1180106 Power Track 1180236 Power Track 1180258 Power Track 1180289 Power Track 1180310 Power Track Feet, Mounting Pin Kit Tool Kit - Powertrack Gortrac Replacement Parts: Power Track - 1 Section Repair Kit Options: 1001099842 Power Track 1001119693 Power Track 1001119697 Power Track Power Track - Bracket Kit Options: 1001099842 Power Track 1001119693 Power Track 1001119697 Power Track Stud Options: Stud (Prior to May 1992) Stud (May 1992 to Present) Support, Power Track Options: Standard Controls Hydraulic Controls Brace Options: Standard Controls 80HX & 80H Hydraulic Controls 80HX & 80H (Prior to May 1992) Hydraulic Controls 80HX & 80H (May 1992 to Present) Standard Controls 80HX+6 & 86HX Standard Controls 80HX+6 & 86HX with Weld Leads (Prior to May 1992) Standard Controls 80HX+6 & 86HX with Weld Leads (May 1992 to Present) Rod, Roller Options: Standard Controls Prior To January 1990 Standard Controls January 1990 To Present Hydraulic Controls Roller, Power Track Options: Standard Controls Prior To January 1990 Standard Controls January 1990 To Present Hydraulic Controls Hydraulic Controls with Sandblast Equipment and Chip Covers Cable, Electrical Options: 16/30 Cable - Standard Controls 80HX & 80H (Prior To May 1992) 16/30 Cable - Standard Controls 80HX & 80H (May 1992 To Present) 16/24 Cable - Hydraulic Controls 80HX & 80H (Prior To May

80H/80HX/86HX/80HX+6

REV

273

SECTION 3 - BOOM ITEM

PART NUMBER

QTY

166

1060516

166

1060229

100 ft/30.5m 95 ft/29m

166

1060516

166

1060317

166

1060516

167 167

1060012

167

1060515

167

1060012

167

1060515

167

1060012

167

1060515

168 168 168 168 168 168 168 168 169 169 169

4920617 1060268

169 169

4921052 1060268

169 169

4921211 1060268

170 170 170 170 171 171 171 171 171 171 171 171

274

1320072 1320155 1320171 1320155 1320171 1320155 1320072

3840858 3841012 3841252 4060673 4060833 4060833 4060833 4060673 4060833 4060673

104 ft/31.7m 95 ft/29m 104 ft/31.7m Ref 96 ft./29.3m 97 ft./29.6m 96 ft./29.3m 100 ft./30.5m 96 ft./29.3m 104 ft./31.7m Ref 1 1 1 1 1 1 1 Ref 1 96 ft./29.3m 1 108 ft./33m 1 108 ft./33m Ref 1 1 1 Ref 1 1 1 1 1 1 1

DESCRIPTION 1992) 16/30 Cable - Hydraulic Controls 80HX & 80H (May 1992 To Present) 16/30 Cable - Standard Controls 80HX+6 & 86HX (Prior to May 1992) 16/30 Cable - Standard Controls 80HX+6 & 86HX (May 1992 to Present) 16/30 Cable - U/L Listed Standard Controls 80HX+6 & 86HX (Prior to May 1992) 16/30 Cable - U/L Listed Standard Controls 80HX+6 & 86HX (May 1992 to Present) Cable, Electrical - 12/4 Options: Standard Controls 80HX & 80H (Prior To May 1992)

REV

Standard Controls 80HX & 80H (May 1992 To Present) Hydraulic Controls 80HX & 80H (Prior To May 1992) Hydraulic Controls 80HX & 80H (May 1992 To Present) Standard Controls 80HX+6 & 86HX (Prior to May 1992) Standard Controls 80HX+6 & 86HX (May 1992 To Present) Clamp, U-Bolt Options: Standard Controls Prior to January 1990 Standard Controls January 1990 to Present Standard Controls with Weld Leads Prior to May 1992 Standard Controls with Weld Leads May 1992 to Present Hydraulic Controls Prior to May 1992 Hydraulic Controls May 1992 to Present Hydraulic Controls with Sandblast and Chip Covers Harness Options - 110V: Harness (80HX & 80H Prior to August 1994) Cable, Electrical (80HX & 80H August 1994 to Present) Harness (80HX+6 & 86HX Prior to August 1994) Cable, Electrical (80HX+6 & 86HX August 1994 to Present) Harness (80HX+6 & 86HX U/L Listed Prior to August 1994) Cable, Electrical (80HX+6 & 86HX U/L Listed August 1994 to Present) Rod, Tube Retainer Options: Rod, Tube Retainer (Prior to May 1992) Rod, Tube Retainer (May 1992 to Present) With Waterline Shield Options (With Notches): Standard Controls 80HX & 80H Standard Controls 80HX & 80H With Chip Covers Standard Controls 80HX & 80H With Inverted Power Standard Controls 80HX & 80H With Waterline Hydraulic Controls 80HX & 80H Prior to May 1992 Hydraulic Controls 80HX & 80H May 1992 to Present Shield Options (With Notches) 80HX+6 Prior To May 1992

80H/80HX/86HX/80HX+6

3120272

SECTION 3 - BOOM ITEM 171 172 172 172 172 172 173 173 173 173 173

PART NUMBER 4060833

Not Required 4843344 4844452 4843344

QTY 1 Ref 0 1 0 1 Ref 0 1 1 1

173 173

Not Required 4843344

0 1

173

4844452

1

174 175 175 175 175 175 176 176 176 176 176 177 177 177 177 177 178 178 178 178 178 179 179 179 179 179 180 181 182

0641412

AR Ref 0 1 0 1 Ref 0 1 0 1 Ref 0 AR 0 AR Ref 0 1 0 1 Ref 0 1 0 1 2 1 30 in./76cm Ref 1 1 1 1

183 183 183 183 183

3120272

Not Required 4843106 Not Required 4843106

Not Required 0901744 Not Required 0901744 Not Required 4340570 Not Required 4340570 Not Required 4070727 Not Required 4070727 Not Required 3860048 Not Required 3860048 Not Required 3421673 Not Required 3421673 0641610 3340788 4100026

3840844 3841014 3840844 3840844

DESCRIPTION Shield Options (With Notches) 80HX+6 May 1992 To Present Tube Options: Standard Controls 80HX & 80H Hydraulic Controls 80HX & 80H Standard Controls 80HX+6 & 86HX Standard Controls 80HX+6 & 86HX With Weld Leads Tube Options: Standard Controls 80HX & 80H Hydraulic Controls 80HX & 80H Prior to May 1992 Hydraulic Controls 80HX & 80H May 1992 to Present Hydraulic Controls 80HX & 80H with Sandblast Equipment and Chip Covers Standard Controls 80HX+6 & 86HX Standard Controls 80HX+6 & 86HX With Weld Leads Prior to May 1992 Standard Controls 80HX+6 & 86HX With Weld Leads May 1992 to Present Bolt 1/4in-20NC x 1 1/2in Bracket, Roller Support Options: Standard Controls 80HX & 80H Hydraulic Controls 80HX & 80H Standard Controls 80HX+6 & 86HX Standard Controls 80HX+6 & 86HX With Weld Leads Support, Roller Options: Standard Controls 80HX & 80H Hydraulic Controls 80HX & 80H Standard Controls 80HX+6 & 86HX Standard Controls 80HX+6 & 86HX With Weld Leads Shim Options: Standard Controls 80HX & 80H Hydraulic Controls 80HX & 80H Standard Controls 80HX+6 & 86HX Standard Controls 80HX+6 & 86HX With Weld Leads Roller Options: Standard Controls 80HX & 80H Hydraulic Controls 80HX & 80H Standard Controls 80HX+6 & 86HX Standard Controls 80HX+6 & 86HX With Weld Leads Pin, Roller Options: Standard Controls 80HX & 80H Hydraulic Controls 80HX & 80H Standard Controls 80HX+6 & 86HX Standard Controls 80HX+6 & 86HX With Weld Leads Bolt 3/8in-16NC x 1 1/4in (August 1995 to Present) Pad, Wear (August 1995 to Present) Sleeve, Hose (August 1995 to Present)

REV

Rod, Hanger Options: Standard Controls 80HX & 80H Hydraulic Controls 80HX & 80H Prior to May 1992 Hydraulic Controls 80HX & 80H May 1992 to Present Standard Controls 80HX+6 & 86HX

80H/80HX/86HX/80HX+6

275

SECTION 3 - BOOM ITEM 184

201 203 205 206 207 208 209 210 251 251 251

301 301 301 302 302 302 303 303 303 303

401 402 403 404 404 404 405 405 405 406 407 408 501 502 503 504 505 506 508

276

PART NUMBER 1670836

0236758 0236294 3509182 0630374 0630347 3450405 3311803 3421142 3450505 4712200 0560644 0560588 0237241 0250752 0238156 4420018 4420018 4420018 4420016 4420016 4420016 4420017 4420017 4420017 4420017 0238692 4842968 4060568 4060673 4340413 4340636 4300036 4300042 4751400 4761400 3311401 0237192 4360057 0200048 1670367 4300032 4761400 3311401 4561061

QTY 6 Ref Ref Ref 2 1 2 2 2 1 1 1 Ref 2 2 Ref Ref Ref Ref Ref 193.9 in 171.8 in Ref 34 in 42 in Ref 39 in 53 in 45 in Ref 1 2 1 Ref 4 4 Ref 8 8 8 8 8 Ref 1 1 1 4 4 4 1

DESCRIPTION Cover, Boom (Located on Bottom of Boom Sections) (Not Shown) (SN 34105 to Present) CHAIN ADJUSTER ASSEMBLIES Extend Chain Retract Chain Plate Eyebolt Bolt 1/2in-13NC x 2 1/4in (Grade 8) Pin, Cotter 1/8in x 1 1/4in Nut, Slotted 1/2in-13NC Pin, Clevis 3/4in x 2in Pin, Cotter 5/32in x 1 1/4in Flatwasher 3/4in Narrow Block, Chain Attach Options: Extend Chain Retract Chain BOOM TAPE INSTALLATION Standard CSA/2:1 Stability (80HX) CSA/2:1 Stability (80H) Tape - Blue Standard Spec CSA/2:1 Stability Spec (80HX) Tape - Yellow Standard Spec CSA/2:1 Stability Spec Tape - Red Standard Spec CSA/2:1 Stability Spec (80HX) CSA/2:1 Stability Spec (80H) BOOM HOSE COVERS INSTALLATION (80HX+6 & 86HX ONLY) Tube Weldment Shield (Without Notches) Shield (With Notches) Support, Line Options: SUPPORT,HYDRAULIC LINES (Prior to SN 34105) SUPPORT,HYDRAULIC LINES (SN 34105 to Present) Stud (Welded on Part - Not Shown) Options: Stud (Welded on Part) (Prior to SN 34105) STUD,WELD (SN 34105 to Present) Flatwasher 1/4in (Not Shown) Lockwasher 1/4in (Not Shown) Nut 1/4in-20NC (Not Shown) BOOM LIMIT SWITCH INSTALLATION (80HX & 80HX+6) Switch, Limit Arm, Actuator Cover Stud (Welded on Part) Lockwasher 1/4in Nut 1/4in-20NC Tube

80H/80HX/86HX/80HX+6

REV

D

A -

2

G

3120272

SECTION 3 - BOOM ITEM 509 510 511 512 516

601 602 603 604 605

3120272

PART NUMBER 3530138 0721014 4761000 4751000 4460049 0253417

QTY 1 2 2 2 1 Ref

1320182 0630458 4751400 3311405 4240018

2 2 4 4 34

DESCRIPTION Plate, Mounting (Not Shown) Bolt #10-24NC x 1 3/4in Lockwasher #10 Flatwasher #10 Connector, Strain Relief POWER TRACK CLAMPS INSTALLATION (MAY 1992 TO PRESENT) Bar, Clamp U-Bolt Flatwasher 1/4in Locknut 1/4in-20 NC Tie-Strap (Not Shown)

80H/80HX/86HX/80HX+6

REV

2

277

SECTION 3 - BOOM FIGURE 3-2. BOOM WIPERS INSTALLATION

278

80H/80HX/86HX/80HX+6

3120272

SECTION 3 - BOOM FIGURE 3-2. BOOM WIPERS INSTALLATION ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 20 20 20 21 21 21 22 22 22 23 24 25 26 27 28 29 30 31

3120272

PART NUMBER 0237345 0253245 2660047 3960357 4280255 0540065 2660048 2660049 4280256 0540066 2660050 4280197 0540047 2660054 3960356 4280258 0540068 2660052 2660051 4280257 0540067 2660055 2660083 2660084 4280195 4280282 0540045 0540088 4300034 4751600 3311601 0641408 4761400 3311401 4300031 4761600 4300032

QTY Ref Ref Ref 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 2 Ref 1 1 1 Ref 1 1 Ref 1 1 8 8 8 AR AR AR 22 8 7

DESCRIPTION BOOM WIPERS INSTALLATION OPTIONS: BOOM WIPERS INSTALLATION (Prior To October 1992) BOOM WIPERS INSTALLATION (October 1992 To Present) Holder (Base Bottom) Seal (Base Bottom) Retainer (Base Bottom) Wiper (Base Bottom) Holder (Base Right Side) Holder (Base Left Side) Retainer (Base Side) Wiper (Base Side) Holder (Base Top) Retainer (Base Top) Wiper (Base Top) Holder (Mid Bottom) Seal (Mid Bottom) Retainer (Mid Bottom) Wiper (Mid Bottom) Holder (Mid Right Side) Holder (Mid Left Side) Retainer (Mid Side) Wiper (Mid Side) Holder Options: Holder (1 Piece) (Mid Top) (Prior to October 1992) Holder (Mid Left Top) (October 1992 to Present) Holder (Mid Right Top) (October 1992 to Present) Retainer (Mid Top) Options: Retainer (Mid Top) Prior to October 1992 Retainer (Mid Top) October 1992 to Present Wiper (Mid Top) Wiper (Mid Top) Prior to October 1992 Wiper (Mid Top) October 1992 to Present Stud (Welded on Part) (Not Shown) Flatwasher 3/8in Nut 3/8in-16NC Bolt 1/4in-20NC x 1in Lockwasher 1/4in Nut 1/4in-20NC Stud (Welded on Part) Lockwasher 3/8in Stud (Welded on Part)

80H/80HX/86HX/80HX+6

REV -

279

SECTION 3 - BOOM FIGURE 3-3. EXTEND-A-REACH INSTALLATION

280

80H/80HX/86HX/80HX+6

3120272

SECTION 3 - BOOM FIGURE 3-3. EXTEND-A-REACH INSTALLATION ITEM

PART NUMBER

1 1 1 1 2

0237673 0251632 0258949 0251494 0258950 4842579 0961528 4845930 0961654 1681730

3 3 3 3 4 4 4 5 5 5 6 6 6 7 8 9 10 11 12 12 12 12 13 14 15 16 17 18 19 19 19 19 19 20 21 22 22

3120272

QTY Ref Ref Ref Ref Ref Ref 1 2 1 2 1 Ref

1681791 1682459 1683494 4842601 0961185 0961098 4842606 0961200 0961201 4842605 0961200 0961201 0641622 3311605 0100011 4740332 3760233 3421428 3421823 3421819 3421511 0641606 4751600 4761600 4740333 3760237 3421513 3422768 3421821 3422766 2160002 3760133 3421429

1 1 1 1 2 2 1 1 1 1 1 1 1 1 AR 4 4 Ref 1 1 1 1 2 6 2 4 4 Ref 1 1 1 1 6 1 Ref 1

DESCRIPTION EXTEND-A-REACH INSTALLATION OPTIONS: Standard (Prior To February 1991) Standard (February 1991 To S/N 40677) Standard (SN 40677 to Present) CSA (Prior to SN 40677) CSA (SN 40677 to Present) Snoot Weldment (Prior to SN 40677) Bushing, Bronze Snoot Weldment (SN 40677 to Present) Bushing, Bronze Extend-A-Reach Lift Cylinder Assembly (See CYLINDER SECTION for Breakdown) Extend-A-Reach Slave Level Cylinder Assembly Options (See CYLINDER SECTION for Breakdown) Cylinder (Prior to February 1991) Cylinder (February 1991 to S/N 29914) Cylinder (SN 29914 to Present) Link Weldment Bushing, Bronze (Boom Attach End) Bushing, Bronze (Pivot Plate Attach End) Plate, Pivot (Right Side) Bushing, Bronze (Front Center) Bushing, Bronze (Top) Plate, Pivot (Left Side) Bushing, Bronze (Front Center) Bushing, Bronze (Top) Bolt 3/8in-16NC x 2 3/4in Locknut 3/8in-16NC Loctite #242 (Not Shown) Washer, Special Ring, Retaining Pin Options: Standard (Prior to February 1991) Standard (February 1991 to Present) CSA Pin Bolt 3/8in-16NC x 3/4in Flatwasher 3/8in Lockwasher 3/8in Washer, Special Ring, Retainer Pin Options: Standard (Prior to SN 40677) Standard (SN 40677 to Present) CSA (Prior to SN 40677) CSA (SN 40677 to Present) Fitting, Grease Ring, Retaining (Prior to February 1991) Pin Options: Standard (Prior to February 1991)

80H/80HX/86HX/80HX+6

REV J 3 1 4 1

281

SECTION 3 - BOOM ITEM 22 22 23 28 29 30 36 37 38 41 42

282

PART NUMBER 3421950 3421950 3421376 1320145 0361524 3311605 4300076 3311602 1670456 4740390 0741606

QTY 1 1 1 2 2 4 4 4 1 1 1

DESCRIPTION Standard (February 1991 to Present) CSA Pin Clamp Bar Locknut 3/8in-16NC Stud 3/8in-16NC x 3 (Welded on Parts) (Not Shown) Nut, Jam 3/8in-16NC Cover, Hose Washer Screw, Countersunk 3/8in-16NC x 3/4in

80H/80HX/86HX/80HX+6

REV

3120272

SECTION 4 - PLATFORMS

SECTION 4 - PLATFORMS

3120272

80H/80HX/86HX/80HX+6

283

SECTION 4 - PLATFORMS FIGURE 4-1. STANDARD PLATFORM AND FOOTSWITCH INSTALLATION.

284

80H/80HX/86HX/80HX+6

3120272

SECTION 4 - PLATFORMS FIGURE 4-1. STANDARD PLATFORM AND FOOTSWITCH INSTALLATION. ITEM

PART NUMBER 0236830 0238154

1 1 1 1 1 1 2 2 2 2 2 3 3 3 3 4 5 6 7 8 9 9 9 10 10 10 10

4842403 4842817 0961024 0961185 3421176 3421426 3421825 3422019 0641608 Not Required 0641405

Part of 2 Not Required 4740385

AR 10 AR 10 1 Ref 1 0 Ref 1 0 2

10 10

0362079 3900159

1 1

10

3760237

1

0236831 0251459

Ref Ref Ref

0237672 0251488

Ref Ref

1120299 4842046 0235238 3340454 4160026 2880404 0652014

1 1 1 2 8 1 1

103 104 105 107 108 109 110

3120272

2160002 0681610 4751600 3311605 4761600

QTY Ref Ref Ref Ref 1 1 Ref 2 2 Ref 1 1 1 1 Ref 1 0 1

3311601 Not Required

DESCRIPTION FIXED SUPPORT INSTALLATION Fixed Support Installation 80HX & 80H Fixed Support Installation 80HX+6 & 86HX Support Weldment Options: Support Weldment 80HX & 80H Support Weldment 80HX+6 & 86HX (Not Shown) Bushing Options: Bushing 80HX & 80H Bushing 80HX+6 & 86HX Pin Options: Pin 80HX & 80H Pin 80HX+6 & 86HX (Prior to January 1991) Pin 80HX+6 & 86HX (January 1991 to November 1991) Pin 80HX+6 & 86HX (November 1991 to Present) Bolt Options: Bolt 80HX & 80H (Bolt 3/8in-16NC x 1in) Bolt 80HX+6 & 86HX (Prior to November 1991) Bolt 80HX+6 & 86HX November 1991 to Present (Bolt 4-20NC x 5/8in) Fitting, Grease Bolt 3/8in-16NC x 1 1/4in Flatwasher 3/8in Locknut 3/8in-16NC Lockwasher 3/8in Nut 3/8in-16NC Options: Nut 3/8in-16NC 80HX & 80H Nut 3/8in-16NC 80HX+6 & 86HX Retainer Options: Retainer 80HX & 80H Retainer 80HX+6 & 86HX Prior to January 1991 Retainer 80HX+6 & 86HX January 1991 to November 1991 (Washer) Retainer 80HX+6 & 86HX November 1991 to Present (Bar) Retainer 80HX+6 & 86HX Used After January 1991 (Screw, Countersunk 1/2in-13NC x 3/4in - Not Shown) Retainer 80HX+6 & 86HX Used Prior to January 1991 (Ring, Retaining - Not Shown) ROTATOR AND SUPPORT INSTALLATION Rotator and Support Installation 80HX & 80H ANSI Spec Rotator and Support Installation 80HX & 80H CSA Spec/2:15 Stability Rotator and Support Installation 80HX+6/86HX ANSI Spec Rotator and Support Installation 80HX+6/86HX CSA Spec/2:15 Stability Cap Rotator Shaft Rotator Assembly (See Items 201-226 for Breakdown) Pad, Brake Washer, Belleville Key Bolt 5/8in-18NF x 1 3/4in

80H/80HX/86HX/80HX+6

REV A B

F B 5 5

285

SECTION 4 - PLATFORMS

286

ITEM 111 112 113 114 115 116 117 119 120 121 122 123 124 125 126 127 129 133 151 151 151 151 152 152 152 152 152 152 152 153 153 153 153 153 154 154 154 154 155 155 155 156 156 156 157 157 157 157

PART NUMBER 4752000 0681610 4751600 3300143 0641836 3311601 2160002 4740158 0641404 4761400 4751400 0641408 4562083 0641811 1380137 4751800 3311805 4761800

157 158 159

0100011 4761600

0236261 4842609 0960564 0236741 0237975 0251512 0961024 0961185 Not Required 3421426 3421825 3422019 3200194 0901411 Not Required 3421176 Not Required 1670322 1670421 0641612 Not Required 0641405

QTY 1 10 21 10 1 1 4 1 1 AR AR 1 1 2 2 1 1 2 Ref 1 1 2 Ref 1 1 1 Ref 2 2 Ref 0 1 1 1 Ref 1 1 0 Ref 1 0 Ref 1 1 Ref 1 0 1 AR AR Ref

DESCRIPTION Flatwasher 5/8in Bolt 3/8in-16NC x 1 1/4in (Grade 8) Flatwasher 3/8in Locknut 3/8in-16NC Bolt 1/2in-13NC x 4 1/2in Nut 3/8in-16NC Fitting, Grease Washer, Thrust Bolt 1/4in-20NC x 1/2in Lockwasher 1/4in Flatwasher 1/4in Bolt 1/4in-20NC x 1in Spacer Bolt 1/2in-13NC x 1 3/8in Clip, Retainer Flatwasher 1/2in Locknut 1/2in-13NC Lockwasher 1/2in Support Weldment Options: Support Weldment 80HX & 80H Support Weldment 80HX+6 & 86HX Bushing, Bronze Pivot Weldment Options: Pivot Weldment 80HX & 80H Pivot Weldment 80HX+6 & 86HX Prior to January 1991 Pivot Weldment 80HX+6 & 86HX January 1991 to Present Bushing, Bronze Options: Bushing 80HX & 80H Bushing 80HX+6 & 86HX Pin Options: Pin 80HX & 80H Pin 80HX+6 & 86HX Prior to January 1991 Pin 80HX+6 & 86HX January 1991 to November 1991 Pin 80HX+6 & 86HX November 1991 to Present Mount Options: Mount 80HX & 80H Mount 80HX+6 & 86HX (Not Shown) (Prior to SN 36975) Mount 80HX+6 & 86HX (SN 36975 to Present) Pin Options: Pin 80HX & 80H Pin 80HX+6 & 86HX Cover, Rotator Options: Cover, Rotator 80HX & 80H Cover, Rotator 80HX+6 & 86HX Bolt Options: Bolt 80HX & 80H (Bolt 3/8in-16NC x 1 1/2in) Bolt 80HX+6 & 86HX Prior to November 1991 Bolt 80HX+6 & 86HX November 1991 to Present (Bolt 1/4in20NC x 5/8in) LOCTITE #242 Lockwasher 3/8in Wire, Mechanics Options:

80H/80HX/86HX/80HX+6

REV

3120272

SECTION 4 - PLATFORMS ITEM 159 159 160 160 160 160

PART NUMBER 4920986 4920385

160 161 161 161 161 162 162 162 162 163 163 163 164

0362079

Not Required Not Required 4740385

Not Required Not Required 3900159 Not Required 3760237 Not Required Not Required 1670422 0641406 0235238

QTY AR AR Ref 0 0 2 1 Ref 0 0 1 Ref 0 1 0 Ref 0 1 AR Ref Ref

201

3160083

1

202 203 204 205 206 207 208 209 210 211 212 213 215 216 217 218 219 220 221 222 223 224 225 226

0080099 2760064 0440134 4740199 0440120 2440043 3440816 0080098 2440044 4740256 0440135 1760068 3931010 3441228 3931620 4761600 3931612 4070585 4070586 4070587 0100019 0100021 2160001 3020025

1 1 2 4 2 1 4 1 1 2 1 1 5 2 2 6 4 AR AR AR AR AR 1 AR Ref Ref

3120272

DESCRIPTION Wire, Mechanics 80HX & 80H Wire, Mechanics 80HX+6 & 86HX Retainer Options: Retainer 80HX & 80H Retainer 80HX+6 & 86HX Prior to January 1991 Retainer 80HX+6 & 86HX January 1991 to November 1991 (Washer) Retainer 80HX+6 & 86HX November 1991 to Present (Bar) Screw, Countersunk 1/2in-13NC x 3/4in Options: Retainer 80HX & 80H Retainer 80HX+6 & 86HX Prior to January 1991 Retainer 80HX+6 & 86HX January 1991 to Present Ring, Retaining Options: Ring, Retaining 80HX & 80H Ring, Retaining 80HX+6 & 86HX Prior to January 1991 Ring, Retaining 80HX+6 & 86HX January 1991 to Present Cover, Motor Options: Cover, Motor 80HX & 80H Cover, Motor 80HX+6 & 86HX Bolt 1/4in-20NC x 3/4in ROTATOR ASSEMBLY Note: For Machines Built Prior to September 1991 refer to Service Information Bulletin #91-5 for required upgrade.

Rotator Motor Assembly (See ROTATOR MOTOR ASSEMBLY for Breakdown) Adapter, Motor Housing, Gear Bearing, Sleeve Washer, Thrust Bearing, Thrust Gear, Worm Rollpin 1/4in x 1in Adapter, Motor to Worm Gear Gear, Worm Washer, Thrust Bearing, Sleeve Disc, Brake (Note: Bolt Holes Not Drilled In Replacement Disc) Bolt, Socket Head #10-24NC x 5/8in Rollpin 3/8in x 1 3/4in Bolt, Socket Head 3/8in-16NC x 1 1/4in Lockwasher 3/8in Bolt, Socket Head 3/8in-16NC x 3/4in Shim.010 Shim.005 Shim.002 Loctite #271 (Not Shown) Primer (Not Shown) Fitting, Grease - 90 Grease (Not Shown) PLATFORM WELDMENTS NOTE: REPLACEMENT DECALS MUST BE ORDERED SEPARATELY - SEE DECALS SECTION.

80H/80HX/86HX/80HX+6

REV

E

287

SECTION 4 - PLATFORMS ITEM 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301 302 303 304 305 305 305 305 306 307

288

PART NUMBER

3510138 3510438 3510439

3510141 3510150 3510268 3510353 3510234 3510268 3510512 3510271 3510319 3510271

3510148 3510161 3510269 3510358 3510262 3510269 3510272 3510320 3510272

3510139 3510153 3510270 3510437 3510348 3510270 3510506 2600095 3311805 2160006 1780145 1780252 1780288 2940006 2560010

QTY Ref Ref Ref 1 1 Ref 1 Ref Ref 1 1 1 1 1 1 1 Ref 1 1 1 Ref Ref 1 1 1 1 1 1 Ref 1 1 1 Ref Ref 1 1 1 1 1 1 1 Ref 2 2 2 Ref 1 1 1 1 1

DESCRIPTION Standard Platform Options: 3' x 4' (91.5cm x 123cm): Standard Platform 80HX & 80H: Platform (Prior to July 1993) Platform (July 1993 to Present) Standard Platform (80HX+6/86HX) Platform 3' X 5' (91.5cm x 152.5cm): Standard Platform (80HX & 80H) Platform with PQ Controllers (Prior to September 1990) Platform with OEM Controllers (Prior to September 1990) Platform (September 1990 to Present) Platform with Slide Bar and Kickplates Platform with Welded-on Bumper Platform with Chain-Attached Bumper Platform with Mesh to Top Rail Standard Platform (80HX+6/86HX) Platform Platform with Welded-on Bumper Platform with Chain Attached Bumper 3' X 6' (91.5cm x 183cm): Standard Platform (80HX & 80H) Platform with PQ Controllers (Prior to September 1990) Platform with OEM Controllers (Prior to September 1990) Platform (September 1990 to Present) Platform with Slide Bar and Kickplates Platform with Welded-on Bumper Platform with Chain Attached Bumper Standard Platform (80HX+6/86HX) Platform Platform with Welded-on Bumper Platform with Chain Attached Bumper 3' x 8' (91.5cm x 244cm): Standard Platform (80HX & 80H) Platform with PQ Controller (Prior to September 1990) Platform with OEM Controller (Prior to September 1990) Platform (September 1990 to Present) Platform with Slide Bar Platform with Welded-on Bumper Platform with Chain Attached Bumper Platform with Mesh to Top Rail Standard Platform Components: Pin, Hinge Locknut 1/2in-13NC Fitting, Grease Door Options: Standard Prior to September 1990 Standard September 1990 to Present Door with Mesh to Top Rail Latch, Door Handle

80H/80HX/86HX/80HX+6

REV

3120272

SECTION 4 - PLATFORMS ITEM 401 401 401 401 401 401

3120272

PART NUMBER 0237963 0641408 3311405 4740362 4360031 7000625 4460071

QTY Ref 3 3 3 1 2 1

DESCRIPTION FOOTSWITCH INSTALLATION Bolt 1/4in-20NC x 1in Locknut 1/4in-20NC Washer, Fender Footswitch Block, Contact Connector, Strain Relief

80H/80HX/86HX/80HX+6

REV 7

289

SECTION 4 - PLATFORMS FIGURE 4-2. LOW MOUNT PLATFORM AND FOOTSWITCH INSTALLATION

290

80H/80HX/86HX/80HX+6

3120272

SECTION 4 - PLATFORMS FIGURE 4-2. LOW MOUNT PLATFORM AND FOOTSWITCH INSTALLATION ITEM

0239341 0251769

QTY Ref Ref Ref 1 1 1 AR Ref 1 1 Ref Ref Ref

0239342 0251770

Ref Ref

102 102 102 102

0236741 0961024 0237975

Ref 1 2 1

102

0251512

1

102 104 105 105 105 106 107 107 107 107 107 108 109 110 111 112 113 114 115 116 116 116 117 117 117 118

0961185 1120299

2 1 Ref 1 1 1 Ref 1 1 1 1 2 1 8 1 1 1 1 1 Ref 1 0 Ref 1 0 Ref

16 17 18 19 28 28 28

3120272

PART NUMBER 0250248 0258404 3322601 0641609 4761600 2160002 3421176 3422403

4842046 4040218 0235238 0901525 0901721 0902414 0901524 3340454 2880404 4160026 4752000 0652014 0641836 4751800 3311805 3311601 Not Required 0641608 Not Required

DESCRIPTION FIXED SUPPORT INSTALLATION Fixed Support Installation (Prior to SN 36331) Fixed Support Installation (SN 36331 to Present) Nut 3/8in-16NC Bolt 3/8in-16NC x 1 1/8in Lockwasher 3/8in Fitting, Grease Pin Weldment Options: Pin Weldment (Prior to SN 36331) Pin Weldment (SN 36331 to Present) ROTATOR AND SUPPORT INSTALLATION Rotator And Support Installation 80HX & 80H ANSI Spec Rotator And Support Installation 80HX & 80H CSA Spec/2:1 Stability Rotator And Support Installation 80HX+6 & 86HX ANSI Spec Rotator And Support Installation 80HX+6 & 86HX CSA Spec/2:1 Stability Pivot Weldment Options: Pivot Weldment 80HX & 80H Bushing, Bronze Bushing, Bronze 80HX+6 & 86HX Prior to March 1991 (Not Shown) Bushing, Bronze 80HX+6 & 86HX March 1991 to Present (Not Shown) Bushing, Bronze Cap Shaft Options: ANSI Spec CSA Spec/2:1 Stability Rotator Assembly (See Items 201-226 for Breakdown) Mount Options: Mount 80HX & 80H Prior to July 1990 Mount 80HX & 80H July 1990 to S/N 34229 Mount 80HX & 80H (SN 34229 to Present) Mount 80HX+6 & 86HX Pad, Brake Key Washer, Belleville Flatwasher 5/8in Bolt 5/8in-18NF x 1 3/4in Bolt 1/2in-13NC x 4 1/2in Flatwasher1/2in Locknut 1/2in-13NC Nut 3/8in-16NC Options: Nut 3/8in-16NC 80HX & 80H Nut 3/8in-16NC 80HX+6 & 86HX Bolt 3/8in-16NC x 1in Options: Bolt 3/8in-16NC x 1in 80HX & 80H Bolt 3/8in-16NC x 1in 80HX+6 & 86HX Lockwasher 3/8in Options:

80H/80HX/86HX/80HX+6

REV A 1

8 4 G D

291

SECTION 4 - PLATFORMS

292

ITEM 118 118 119 122 123 124 125 126 127 128 128 128 129 129 129 129 129 129 130 131 133 134 134 134 134 134 135 135 135

PART NUMBER 4761600 Not Required 2160002 4740158 0641404 4761400 4751400 0641408 4562083

135 136 136 136 137 137 137 138 138 138 138 138

0100011

3421176 Not Required 1670322 1670519 1670630 1670421 1670630 0641811 1380137 4920986 Not Required Not Required 4740385 0362079 Not Required 3900159

Not Required 0641405 Not Required 3760237 Not Required 3421426 3421825 3422019 0235238

QTY 1 0 AR 1 1 2 2 1 1 Ref 1 0 Ref 1 1 1 1 1 2 2 AR Ref 0 0 1 1 Ref 0 1 AR Ref 0 1 Ref 0 1 Ref 0 1 1 1 Ref Ref

201

3160083

1

202 203 204 205 206

0080099 2760064 0440134 4740199 0440120

1 1 2 4 2

DESCRIPTION Lockwasher 3/8in 80HX & 80H Lockwasher 3/8in 80HX+6 & 86HX Fitting, Grease Washer, Thrust Bolt 1/4in-20NC x 1/2in Lockwasher 1/4in Flatwasher 1/4in Bolt 1/4in-20NC x 1in Spacer, Tube Pin Options: Pin 80HX & 80H Pin 80HX+6 & 86HX Cover Options: Cover 80HX & 80H Prior to July 1990 Cover 80HX & 80H July 1990 to April 1992 Cover 80HX & 80H April 1992 to Present Cover 80HX+6 & 86HX Prior to November 1992 Cover 80HX+6 & 86HX November 1992 to Present Bolt 1/2in-13NC x 1 3/8in Clip, Retainer Wire, Mechanics Retainer Options: Retainer 80HX & 80H Retainer 80HX+6 & 86HX Prior to March 1991 Retainer 80HX+6 & 86HX March 1991 to November 1991 Retainer 80HX+6 & 86HX November 1991 to Present Screw, Countersunk 1/2in-13NC x 3/4in Options: Screw, Countersunk 1/2in-13NC x 3/4in 80HX & 80H Screw, Countersunk 1/2in-13NC x 3/4in 80HX+6 & 86HX Used March 1991 to Present LOCTITE #242 Bolt 1/4in-20NC x 5/8in Options: Bolt 1/4in-20NC x 5/8in 80HX & 80H Bolt 1/4in-20NC x 5/8in 80HX+6 & 86HX Ring, Retainer Options: Ring, Retainer 80HX & 80H Ring, Retainer 80HX+6 & 86HX Used Prior to March 1991 Pin Options: Pin 80HX & 80H Pin 80HX+6 & 86HX (Prior to March 1991) Pin 80HX+6 & 86HX (March 1991 to November 1991) Pin 80HX+6 & 86HX (November 1991 to Present) ROTATOR ASSEMBLY Note: For Machines Built Prior to September 1991 refer to Service Information Bulletin #91-5 for required upgrade.

Rotator Motor Assembly (See ROTATOR MOTOR ASSEMBLY for Breakdown) Adapter, Motor Housing, Gear Bearing, Sleeve Washer, Thrust Bearing, Thrust

80H/80HX/86HX/80HX+6

REV

E

3120272

SECTION 4 - PLATFORMS ITEM 207 208 209 210 211 212 213 215 216 217 218 219 220 221 222 223 224 225 226

301 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301 302 303 304 305 305 305 305 306

3120272

PART NUMBER 2440043 3440816 0080098 2440044 4740256 0440135 1760068 3931010 3441228 3931620 4761600 3931612 4070585 4070586 4070587 0100019 0100021 2160001 3020025

3510231 3510194 3510276 3510254 3510279 3510276 3510512 3510652 3510223 3510277 3510393 3510277 3510658 3510211 3510278 3510380 3510278 2600143 3311805 2160006 1780145 1780252 1780288 2940006

QTY 1 4 1 1 2 1 1 5 2 2 6 4 AR AR AR AR AR 1 AR Ref Ref Ref Ref 1 1 1 1 1 1 1 Ref 1 1 1 1 1 1 Ref 1 1 1 1 Ref 2 2 2 Ref 1 1 1 1

DESCRIPTION Gear, Worm Rollpin 1/4in x 1in Adapter, Motor to Worm Gear Gear, Worm Washer, Thrust Bearing, Sleeve Disc, Brake (Note: Bolt Holes Not Drilled In Replacement Disc) Bolt, Socket Head #10-24NC x 5/8in Rollpin 3/8in x 1 3/4in Bolt, Socket Head 3/8in-16NC x 1 1/4in Lockwasher 3/8in Bolt, Socket Head 3/8in-16NC x 3/4in Shim.010 Shim.005 Shim.002 Loctite #271 Primer Fitting, Grease - 90deg Grease PLATFORM WELDMENTS NOTE: REPLACEMENT DECALS MUST BE ORDERED SEPARATELY - SEE DECALS SECTION. Low Mount Platform Options: 3ft x 5ft (91.5cm x 152.5cm) Platform - Fixed Support Platform - Rotating Support (Prior to August 1990) Platform - Rotating Support (August 1990 to Present) Platform with Welded-on Bumpers (Standard Controls) Platform with Welded-on Bumpers (Hydraulic Controls) Platform with Chain Attached Bumpers Platform with Mesh to Top Rail 3ft x 6ft (91.5cm x 183cm) Platform - Fixed Support (SN 36331 to Present) Platform - Rotating Support (Prior to August 1990) Platform - Rotating Support (August 1990 to Present) Platform with Welded-on Bumpers Platform with Chain-Attached Bumpers Platform with Mesh to Top Rail (SN 36331 to Present) 3ft x 8ft (91.5cm x 244cm) Platform - Rotating Support (Prior to August 1990) Platform - Rotating Support (August 1990 to Present) Platform with Welded-on Bumpers Platform with Chain Attached Bumpers Standard Platform Components Pin, Hinge Locknut 1/2in-13NC Fitting, Grease Door Weldment Options: Standard Door Prior to August 1990 Standard Door August 1990 to Present Door with Mesh to Top Rail Latch, Door

80H/80HX/86HX/80HX+6

REV

293

SECTION 4 - PLATFORMS ITEM 307 308 401 401 401 401 401 401

294

PART NUMBER 2560010 0960564 0237963 0641408 3311405 4740362 4360031 7000625 4460071

QTY 1 2 Ref 3 3 3 1 2 1

DESCRIPTION Handle Bushing, Bronze FOOTSWITCH INSTALLATION Bolt 1/4in-20NC x 1in Locknut 1/4in-20NC Washer, Fender Footswitch Block, Contact Connector, Strain Relief

80H/80HX/86HX/80HX+6

REV

F

3120272

SECTION 4 - PLATFORMS FIGURE 4-3. ROTATOR MOTOR ASSEMBLY

296

80H/80HX/86HX/80HX+6

3120272

SECTION 4 - PLATFORMS FIGURE 4-3. ROTATOR MOTOR ASSEMBLY ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

PART NUMBER 3160083 7002105 7002123 Kit 7002104 7002111 7002117 Kit Kit 7002116 7002103 Kit 7009992 Kit 7002112 7002107 7002100 7000166 7002125 7002110 2900455 2900733

QTY Ref 1 4 1 1 1 1 1 1 1 1 1 1 3 1 1 7 7 1 1 1 1 Ref

3120272

DESCRIPTION ROTATOR MOTOR ASSEMBLY Flange, Mounting Screw, Cap Seal, Dust Key, Woodruff Bearing, Thrust Needle Thrust, Bearing Race Seal, O-Ring Seal, Pressure Shaft, Output Housing Seal Plug, Housing Seal, O-Ring Drive Cap, End Screw, Cap Lockwasher Gerotor Sub-Assembly Plate, Spacer Seal Kit (Includes Items 3, 7, 8, 11 & 13) (P/N 101-1009-007) Seal Kit (Includes Items 3, 7, 8, 11 & 13) (P/N's 101-1009-008 & 101-1009-009) Note: Identify by P/N stamped on nameplate located on Item 10.

80H/80HX/86HX/80HX+6

REV

297

SECTION 4 - PLATFORMS FIGURE 4-4. CONSOLE BOX ASSEMBLIES - PQ CONTROLLERS WITHOUT PROP TELE (MACHINES BUILT PRIOR TO SEPTEMBER 1991)

298

80H/80HX/86HX/80HX+6

3120272

SECTION 4 - PLATFORMS FIGURE 4-4. CONSOLE BOX ASSEMBLIES - PQ CONTROLLERS WITHOUT PROP TELE (MACHINES BUILT PRIOR TO SEPTEMBER 1991) ITEM

PART NUMBER

2 2 3 4 5 6 7 8 10 11 12 13 14 16 17 19 20 21 22 23 24 25 26 27 28 29 31 32 33 34 35 41 42 43 44 45 46 47 49 50 51 52 53 55 56 57

1600094 7003737 0720803 4760800 2560040 2560038 2560041 3960251 3911014 4771000 3311001 2920015 4360274 4360202 4360199 4360141 4420038 0100001 0751006 3300177 3960250 0100009 0860472 4460263 3911012 4761000 3300048 4460071 4460051 3300047 4460052 0100011 3311405 3509858 4751400 0641407 3790012 0860038 4460049 4460190 4060092 3911008 0960407 4360209 3321001 4751000 0237041

3120272

QTY DESCRIPTION Ref CONSOLE BOX ASSEMBLY (STANDARD PARTS) 2 Controller, PQ 2 Electrical Assembly 12 Bolt #8-32NC x 3/8in 12 Lockwasher #8 1 Knob, Controller (Swing) 1 Knob, Controller (Lift) 1 Knob, Controller (Drive) 1 Gasket 4 Screw, Round Head #10-24NC x 7/8in 4 Starwasher #10 6 Nut #10-24NC 1 Lamp 2 Switch, Push Button 4 Switch, Toggle 4 Switch, Toggle 1 Guard, Switch 34 in.

Tape, Insulation AR Adhesive (Not Shown) 15 Screw #10-24NC x 3/4in 15 Nut, Tinnerman 16" Weatherstrip AR Silicone-RTV (Not Shown) 1 Box, Weldment 1 Strip, Terminal 2 Screw, Round Head #10-24NC x 3/4in 6 Lockwasher #10 2 Locknut, Conduit 1 Connector, Strain Relief 1 Connector, Strain Relief 1 Locknut, Conduit 1 Connector, Strain Relief AR Loctite #242 (Not Shown) 4 Locknut 1/4in-20NC 1 Plate, Rear Cover 8 Flatwasher 1/4in 4 Bolt 1/4in-20NC x 7/8in AR O-Ring 1 Box, Receptacle 1 Connector, Strain Relief 1 Receptacle 1 Shield, Weatherproof 4 Screw, Machine #10-24NC x 1/2in 1 Bushing 1 Breaker, Circuit 20 Amp 2 Nut #10-32NF 2 Flatwasher #10 Ref CONSOLE BOX ASSEMBLY (VARIABLE PARTS) Ref Machines With Racine Prop Valves And Without Capacity

80H/80HX/86HX/80HX+6

REV

F

299

SECTION 4 - PLATFORMS ITEM

61 61 61 61 61 62 62 62 63 63 63 64 64 64 64 65 65 65 65 65 65 65 65 66 66 66 101 101 101 101 102 103 103 103 103 104 104 104

300

PART NUMBER

QTY

0237040

Ref

0237943

Ref

0237942

Ref

0251667

Ref

0238199

Ref

0238198

Ref

3251537 3251741 3252086 3251741 3251551 2960006 4060087 4060229 4360204 4360200 4360200 1600094 1600095

7003737 7003746 7003751 Not Required 4360199

4360200 4060087 3790012

4360199 4060087 3790012 2920015 3251655

Ref 1 1 1 1 Ref 1 1 Ref 9 9 Ref 1 1 1 Ref 1 1 Ref Ref 1 1 1 Ref 0 1 Ref Ref 1 1 1 Ref Ref 1 1 1 Ref 1 1

DESCRIPTION Indicator Machines With Racine Prop Valves And With Capacity Indicator Machines With Vickers Prop Valve And Without Capacity Indicators ANSI Spec Machines With Vickers Prop Valve And With Capacity Indicator CSA SpecMachines With Vickers Prop Valve And With Capacity Indicator CONSOLE BOX ASSEMBLY 80H 4WD Machines With Vickers Prop Valves And Without Capacity Indicator CONSOLE BOX ASSEMBLY 80H 4WD Machines With Vickers Prop Valves And With Capacity Indicator Lid, Console Options: Machines With Racine Prop Valves ANSI Spec Machines With Vickers Prop Valve CSA Spec Machines With Vickers Prop Valve Lid, Console 80H 4WD Machines With Vickers Prop Valves Capacity Components Options: Decal - Without Capacity Indicator Lens - With Capacity Indicator Shield, Switch ANSI Spec CSA Spec Switch, Toggle Options: Machines With Racine Prop Valves Machines With Vickers Prop Valve Switch, Toggle 80H 4WD Machines With Vickers Prop Valves Controller, PQ Options: Controller, PQ 80H 2WD & All 80HX & 80HX+6 & 86HX Controller, PQ 80H 4WD Machines Controller Replacement Parts (Also Refer top/n 3120351 PQ Controller Supplement): Electrical Assembly Options: 1600094 Controller 1600095 Controller Potentiometer Switch, Toggle - 2WD/4WD Select Options: Switch, Toggle 80H 2WD & All 80HX & 80HX+6 & 86HX Switch, Toggle 80H 4WD OPTIONAL INSTALLATIONS Glow Plug Control Components (Location may vary) Switch, Toggle Shield, Switch O-Ring Beacon Lights Controls Components Lights Controls Components Switch, Toggle Shield, Switch O-Ring Axle Set Indicator Light Components Lamp, Indicator Nameplate

80H/80HX/86HX/80HX+6

REV G E I C E G

3120272

SECTION 4 - PLATFORMS FIGURE 4-5. CONSOLE BOX ASSEMBLIES - PQ CONTROLLERS WITH PROP TELE (MACHINES BUILT PRIOR TO SEPTEMBER 1991)

302

80H/80HX/86HX/80HX+6

3120272

SECTION 4 - PLATFORMS FIGURE 4-5. CONSOLE BOX ASSEMBLIES - PQ CONTROLLERS WITH PROP TELE (MACHINES BUILT PRIOR TO SEPTEMBER 1991) ITEM

PART NUMBER

1 2 2 2 3 4 5 6 7 8 10 11 12 13 14 15 16 17 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 41 42 43 44 45 46 47 49 50 51 52 53 55

3251742 1600094 7003737 7003751 0720803 4760800 2560040 2560038 2560041 2560039 3911014 4771000 3311001 2920015 4360274 4060087 4360202 4360199 4360141 4420038 0100001 0751006 3300177 3960240 0100009 0860472 4460263 3911012 4761000 3960251 3300048 4460071 4460051 3300047 4460052 0100011 3311405 3509858 4751400 0641407 3790012 0860038 4460049 4460190 4060092 3911008 0960407 4360209

3120272

QTY DESCRIPTION Ref CONSOLE BOX ASSEMBLY (STANDARD PARTS) 1 Lid, Console 3 Controller, PQ 3 Electrical Assembly 3 Potentiometer 12 Bolt #8-32NC x 3/8in 12 Lockwasher #8 1 Knob, Controller (Swing) 1 Knob, Controller (Lift) 1 Knob, Controller (Drive) 1 Knob, Controller (Tele) 4 Screw, Round Head #10-24NC x 7/8in 4 Starwasher #10 6 Nut #10-24NC 1 Lamp 2 Switch, Push Button 7 Shield, Switch 3 Switch, Toggle 3 Switch, Toggle 1 Guard, Switch 34 in.

Tape, Insulation AR Adhesive (Not Shown) 15 Screw #10-24NC x 3/4in 15 Nut, Tinnerman 16" Weatherstrip AR Silicone - RTV (Not Shown) 1 Box Weldment 1 Strip, Terminal 2 Screw, Round Head #10-24NC x 3/4in 6 Lockwasher #10 1 Gasket 2 Locknut, Conduit 1 Connector, Strain Relief 1 Connector, Strain Relief 1 Locknut, Conduit 1 Connector, Strain Relief AR Loctite #242 (Not Shown) 4 Locknut 1/4in-20NC 1 Plate, Rear Cover 8 Flatwasher 1/4in 4 Bolt 1/4in-20NC x 7/8in AR O-Ring 1 Box, Receptacle 1 Connector, Strain Relief 1 Receptacle 1 Shield, Weatherproof 4 Screw, Machine #10-24NC x 1/2in 1 Bushing 1 Breaker, Circuit - 20 Amp

80H/80HX/86HX/80HX+6

REV

303

SECTION 4 - PLATFORMS ITEM 56 57

PART NUMBER 3321001 4751000

4360204

QTY 2 2 Ref Ref Ref Ref Ref Ref 0 1 Ref 1 1 Ref 1

64

4360200

1

65

1600094

1

65 65 66

7003737 7003751 Not Required

1 1 0 Ref Ref 1 1 1 Ref Ref 1 1 1 Ref 1 1 1 1 Ref 1 1

0236821 0236822 0237948 0237947 61 61 61 62 62 62 64 64

101 101 101 101 102 103 103 103 103 104 104 104 104 104 105 105 105

304

Not Required 4360199 3251551 2960006

4360200 4060087 3790012

4360199 4060087 3790012 4360202 4060087 3790012 3251746 2920015 3251655

DESCRIPTION Nut #10-32NF Flatwasher #10 CONSOLE BOX ASSEMBLY (VARIABLE PARTS) Machines With Racine Valves & Without Capacity Indicator Machines With Racine Valves & With Capacity Indicator Machines With Racine Valves & Without Capacity Indicator Machines With Vickers Valve & With Capacity Indicator Switch, Toggle (Wheel Speed) Options: Machines With Racine Valves Machines With Vickers Valve Capacity Components Options: Decal - Without Capacity Indicator Lens - With Capacity Indicator Switch, Toggle Options: Switch, Toggle 80HX & 80HX+6 & 86HX With Racine Prop Valves Switch, Toggle 80HX & 80HX+6 & 86HX With Vickers Prop Valve Controller, PQ (Also Refer top/n 3120351 PQ Controller Supplement) Electrical Assembly Options: Potentiometer Not Required OPTIONAL INSTALLATIONS Glow Plug Control Components (Location may vary) Switch, Toggle Shield, Switch O-Ring Beacon Lights Controls Components Lights Controls Components Switch, Toggle Shield, Switch O-Ring Extend-A-Reach Control Components (80HX+6/86HX Only) Switch, Toggle Shield, Switch O-Ring Nameplate Axle Set Light Indicator Components Lamp, Indicator Nameplate

80H/80HX/86HX/80HX+6

REV

J J E F

3120272

SECTION 4 - PLATFORMS FIGURE 4-6. CONSOLE BOX ASSEMBLIES - PQ CONTROLLERS WITH PROP VALVE MACHINES BUILT SEPTEMBER 1991 TO PRESENT

306

80H/80HX/86HX/80HX+6

3120272

SECTION 4 - PLATFORMS FIGURE 4-6. CONSOLE BOX ASSEMBLIES - PQ CONTROLLERS WITH PROP VALVE MACHINES BUILT SEPTEMBER 1991 TO PRESENT ITEM

PART NUMBER

1 1 1 1 1 3

0860739 2940052 2600105 2600132 3531023 4420008

4 5 5 5 6 7 8 9 10 11 12 13 14 14 14 14 14 14 14 14 15 15 15 16 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

0100001 1600141 7011907 7003751 2560112 4360199 4360202 4360200 3790012 4060229 2920015 4360274

3120272

4360289 4360475 7012611 7012612 7020175 7020176 4360282 4360476 4360314 0751006 4740120 3300177 4460386 3300147 0960905 4460052 3300047 0960239 3640752 3910608 4750600 4760600 3310601 4460299 4460298 4460301

QTY Ref 1 2 1 1 1 69 ft./1.75c AR 2 2 2 2 4 3 1 AR 5 2 2 Ref 1 1 Ref 1 1 1 1 Ref 1 1 4 21 21 21 1 1 1 2 2 2 1 2 2 2 2 2 40 1

DESCRIPTION CONSOLE BOX ASSEMBLY (STANDARD PARTS) Box Weldment Latch Hinge (Top) Hinge (Bottom) Rear Access Door Tape, Insulation

REV

Adhesive Controller, PQ Electrical Assembly Potentiometer Knob Switch, Toggle Switch, Toggle Switch, Toggle O-Ring Shield Lamp Switch, Push Button Switch, Emergency Stop Options: SWITCH,E-STOP (Prior to SN 47996) SWITCH,E-STOP (SN 47996 to Present) Cap Options: Cap, Mushroom Head (Used on Switch p/n 4360289) Boot (Used on Switch p/n 4360289) Cap, Red (Used on Switch p/n 4360475) Contact Block (Used on Switch p/n 4360475) Block, Contact Options: Block, Contact (Prior to SN 47996) Block, Contact (SN 47996 to Present) Switch, Toggle Screw #10-24NC x 3/4in Washer, Nylon Nut, Tinnerman Connector, Strain Relief Nut, Conduit Bushing Connector, Strain Relief Nut, Conduit Bushing Track Screw #6-32NC x 1/2in Flatwasher #6 Lockwasher #6 Nut #6-32NC Stop, Terminal Block, Terminal Strip, Marking

80H/80HX/86HX/80HX+6

307

SECTION 4 - PLATFORMS ITEM 33 34 35 36 37 38 39 40 41 42 43 46 47 48 51 52 53

PART NUMBER 4460311 4460305 4460306 4460307 4460300 0720803 4750800 4760800 0641508 4751500 3311505 4761000 3311001 4360209 3900294 0860038 4460190

QTY 1 5 5 5 3 16 16 16 4 8 4 AR AR 1 4 1 1

54

4060092

1

55 56 57 58

4460071 4751000 3520034 4420037

0860743 0860842 0860745 0861260 0860744 0860746 101 101 101 101 101 101 101 101 101 101 101 102 102 102 103 103 103 103

308

1600141 1600140

7011903 7011907 7003751 7003789 Not Required 2560112 Not Required

3252140 3252353

DESCRIPTION Bar, Buss Screw, Terminal Washer, Terminal Sleeve, Terminal Barrier, Terminal Screw, Machine #8-32NC x 3/8in Flatwasher #8 Lockwasher #8 Bolt 5/16in- 18NC x 1in Flatwasher 5/16in Locknut 5/16in- 18NC Lockwasher #10 Nut #10-24NC Breaker, Circuit - 20 Amp Screw #10-16 x 1in Box, Receptacle Receptacle (Standard) (See SPECIAL OPTIONS SECTION for Special Options) Cover, Receptacle (Standard) (See SPECIAL OPTIONS SECTION for Special Options) Connector, Strain Relief Flatwasher #10 Plug (Not Shown) Tape, Insulation

1 4 2 45 in./38cm Ref CONSOLE BOX ASSEMBLY (VARIABLE PARTS) Ref Machines With 2WS & Without Prop Tele Ref Machines With 2WS & Without Prop Tele (Steer Switch On Controller) Ref Machines With 2WS & With Prop Tele Ref U/L Listed Machines With 2WS & With Prop Tele (SN 39960 to Present) Ref Machines With 4WS & Without Prop Tele Ref Machines With 4WS & With Prop Tele Ref Controller, PQ Options: 1 2WS 1 4WS Ref Controller Replacement Parts (Also Refer top/n 3120351 PQ Controller Supplement): Ref Electrical Assembly Options: 1 1600140 Controller 1 1600141 Controller 1 Potentiometer Ref Switch, Rocker Options: 1 1600140 Controller 0 1600141 Controller Ref Knob Options: 1 2WS 0 4WS Ref Lid Options: Ref Without Prop Tele: 1 Prior to May 1994 (Printed Lid) 1 May 1994 to November 1994 (Printed Lid)

80H/80HX/86HX/80HX+6

REV

8 7 8 5 8 8

3120272

SECTION 4 - PLATFORMS ITEM 103 103 103 103 103 104 104 104 105 105 105 105

PART NUMBER 3538394 1702404

105 105 106 106 106 107 107 107

7011907 7003751

201 201 201 201 202 202 202 202 203 203 203 203 204 204 204 205 205

3120272

3252139 3252364 4360202 Not Required Not Required 1600141

Not Required 2560112 Not Required 3740049

4360200 3790012 4060229 4360199 3790012 4060229 4360202 3790012 4060229 0251210 2920026 2920029 0253077 0140026

QTY 1 1 Ref 1 1 Ref 1 0 Ref 0 1 Ref 1 1 Ref 0 1 Ref 0 1 Ref Ref 1 1 1 Ref 1 1 1 Ref 1 1 1 1 1 1

DESCRIPTION Plate, Decal Mounting Used November 1994 to Present Decal Only November 1994 to Present With Prop Tele: Lid (Prior to May 1994) Lid (May 1994 to Present) Switch, Toggle Options: Without Prop Tele With Prop Tele Controller, PQ Options: Without Prop Tele With Prop Tele Controller Replacement Parts (Also Refer top/n 3120351 PQ Controller Supplement): Electrical Assembly Potentiometer Knob Options: Without Prop Tele With Prop Tele Relay Options: 2WS 4WS OPTIONAL INSTALLATIONS Choke/Glow Plug Components Switch, Toggle O-Ring Shield Lights Components Switch, Toggle O-Ring Shield Extend-A-Reach Components Switch, Toggle O-Ring Shield Axle Set Light Components Lamp, Indicator Bulb, Light Tilt Alarm Components Alarm

80H/80HX/86HX/80HX+6

REV

A

309

SECTION 4 - PLATFORMS FIGURE 4-7. CONSOLE BOX ASSEMBLY - OEM CONTROLLERS

310

80H/80HX/86HX/80HX+6

3120272

SECTION 4 - PLATFORMS FIGURE 4-7. CONSOLE BOX ASSEMBLY - OEM CONTROLLERS ITEM

PART NUMBER

1 1 1 1 2 3

0860538 2600132 2600105 2940052 3251678 4420038

4 5 6 8 9 10 11 11 11 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 34 35 36 36 36 38 39 41 42 43 44 45 46

0100001 0100009 3960251 3911014 4771000 3311001 1600092 1600247 4360202 4060087 3790012 4360199 2920015 4360274 4360141 4761000 4360200 3300047 4460052 4460051 3300048 4460071 4460263 0721008 3311505 4751500 4320002 0641508 0791006 3300177 4060092 4460190 0860038 4460049 0960407 3911008 0238264

3120272

QTY Ref Ref

DESCRIPTION CONSOLE BOX ASSEMBLY (STANDARD PARTS) Note: For Machines with 4 1/2in Height Handles see SPECIAL OPTIONS SECTION. Box Weldment Hinge (Top to Bottom) Hinge (Rear Access Door) Latch Lid Tape, Insulation

1 1 1 2 1 45 in./38cm AR Adhesive (Not Shown) AR Silicone, RTV (Not Shown) 1 Gasket 4 Screw, Round Head #10-24NC x 7/8in 4 Starwasher #10 6 Nut #10-24NC Ref Controller, OEM Options: 2 Controller, OEM (Prior to SN 27148) 2 Controller, OEM (SN 27148 to Present) 3 Switch, Toggle AR Shield, Switch AR O-Ring 5 Switch, Toggle 1 Lamp 2 Switch, Push Button 1 Guard, Switch 6 Lockwasher #10 1 Switch, Toggle 1 Locknut, Conduit 1 Connector, Strain Relief 1 Connector, Strain Relief 2 Locknut, Conduit 1 Connector, Strain Relief 1 Strip, Terminal 2 Screw #10-24NC x 1/2in 4 Locknut 5/16in-18NC 8 Flatwasher 5/16in Ref Mounting Hardware Option 4 Stud with Rubber Mount (Prior to August 1990) 4 Bolt 5/16in-18NC (August 1990 to Present) 21 Screw, Pan Head #10-24NC x 3/4in 21 Nut, Tinnerman 1 Cover, Weathershield 1 Receptacle, Electrical 1 Box, Receptacle 1 Connector, Strain Relief 1 Bushing 4 Screw #10-24NC x 1/2in Ref CONSOLE BOX ASSEMBLY (VARIABLE PARTS) Ref Machines Without Capacity Indicator & Without Prop Tele

80H/80HX/86HX/80HX+6

REV

7

311

SECTION 4 - PLATFORMS ITEM

101 101 101 102 102 102 102 103 103

QTY Ref Ref Ref Ref

0238289

Ref

1600092

Ref 1 1 Ref 1 1 1 Ref 1

103

1600247

1

103 104 104 104 105 105 105

1600096

1 Ref 1 1 Ref 1 1 Ref Ref 1 1 1 Ref 1 1 1 Ref 1 1 1

201 201 201 201 202 202 202 202 203 203 203 203 204 204 204

312

PART NUMBER 0238179 0238263 0238180 0238290

3251551 2960006 Not Required 1600092 1600247

4360202 Not Required Not Required 4360199

4360199 4060087 3790012 4360199 4060087 3790012 4360199 4060087 3790012 0251210 2920026 2920029

1 1

DESCRIPTION Machines With Capacity Indicator & Without Prop Tele Machines Without Capacity Indicator & With Prop Tele Machines With Capacity Indicator & With Prop Tele 80H 4WD Machines Only With Capacity Indicator & Without Prop Tele 80H 4WD Machines Only With Capacity Indicator & With Prop Tele Capacity Components Options: Decal - Without Capacity Indicator Lens - With Capacity Indicator Controller, OEM (Tele) Options: Without Prop Tele With Prop Tele (Prior to SN 27148) With Prop Tele (SN 27148 to Present) Controller, OEM (Drive) Options: Controller, OEM (Drive) 80H 2WD & All 80HX/80HX+6/86HX Built (Prior to SN 27148) Controller, OEM (Drive) 80H 2WD & All 80HX/80HX+6/86HX Built (SN 27148 to Present) 80H 4WD Only Switch, Toggle (Tele) Options: Without Prop Tele With Prop Tele Switch, Toggle (2WD/4WD Select) Options: Switch, Toggle 80H 2WD & All 80HX/80HX+6/86HX Switch, Toggle 80H 4WD Only OPTIONAL INSTALLATIONS Glow Plug/Choke Components Switch, Toggle Shield, Switch O-Ring Beacon Components Switch, Toggle Shield, Switch O-Ring Lights Components Switch, Toggle Shield, Switch O-Ring Axle Set Light Components Lamp, Indicator Bulb, Light

80H/80HX/86HX/80HX+6

REV 11 7 8 7 7

A

3120272

SECTION 4 - PLATFORMS FIGURE 4-8. CONSOLE BOX ASSEMBLY - HYDRAULIC CONTROLS

314

80H/80HX/86HX/80HX+6

3120272

SECTION 4 - PLATFORMS FIGURE 4-8. CONSOLE BOX ASSEMBLY - HYDRAULIC CONTROLS ITEM

PART NUMBER

1 1 1 1 1 2 2 2 2 2 3

0860565 2950052 2600132 2600105 3531023

4 5 6 8 9 10 11 11 11 11 11 11 12 13 14 14 14 15 16 17 18 19 20 21 22 23 24 25 27 28 34 35 36 38 39 41

0100001 0100009 3960251 3911014 4771000 3311001

3120272

3251858 3252374 3538391 1702401 4420008

4640559 4640748 7009352 7012314 7012316 4360209 4360202 4060087 4060229 3790012 4360199 2920015 4360274 4360141 4761000 4360200 3300047 4460052 4460051 3300048 4460263 3911012 3311505 4751500 0641508 0751006 3300177 4060092

QTY DESCRIPTION Ref CONSOLE BOX ASSEMBLY (STANDARD PARTS) 1 Box Weldment 1 Latch 1 Hinge (Top to Bottom) 1 Hinge (Access Door) 1 Door, Access (Rear) Ref Lid Options: 1 Lid (Prior to May 1994) 1 Lid (May 1994 to November 1994) 1 Plate, Console Decal Mounting (November 1994 to Present) 1 Decal, Console (November 1994 to Present) 69 Tape, Insulation in./1.75m AR Adhesive (Not Shown) AR Silicone, RTV (Not Shown) 1 Gasket 4 Screw, Round Head #10-24NC x 7/8in 4 Starwasher #10 8 Nut #10-24NC Ref Controller Options: 3 Controller (Prior February 1992) 3 Controller (February 1992 to Present) AR Boot (1 Per Assembly) AR Lever Kit (1 Per Assembly) AR Spring, Handle Lock (1 Per Assembly) 1 Breaker, Circuit - 20 Amp 3 Switch, Toggle Ref Switch, Shield Options: AR Shield (Prior to May 1994) AR Shield (May 1994 to Present) AR O-Ring 4 Switch, Toggle 1 Lamp 2 Switch, Push Button 1 Cover, Switch 8 Lockwasher #10 1 Switch, Toggle 2 Locknut, Conduit 2 Connector, Strain Relief 1 Connector, Strain Relief 1 Locknut, Conduit 1 Strip, Terminal 4 Screw #10-24NC x 3/4in 4 Locknut 5/16in-18NC 8 Flatwasher 5/16in 4 Bolt 5/16in-18NC 21 Screw #10-24NC x 3/4in 21 Nut, Tinnerman 1 Shield, Weatherproof (See SPECIAL OPTIONS SECTION for Options)

80H/80HX/86HX/80HX+6

REV

315

SECTION 4 - PLATFORMS ITEM 42

PART NUMBER 4460190

43 44 45 46 53 53 53 53 53 53 54 55 56 57 61 62 63

0860038 4460071 0960407 3900294

64

2820022

65 66 67 68 69

0960238 0960239 4741000 4751000 4420037

4640560 4640749 7009352 7012314 7012316 0641406 3311401 4751400 4761400 1320041 0641409 1260017

0239229 0250606

101 201 201

316

0254246 2960006 0251210 2920026 2920029

QTY 1

DESCRIPTION Receptacle, Electrical (See SPECIAL OPTIONS SECTION for Options) Box, Electrical Connector, Strain Relief Reducer Screw #10-16 x 1in Controller Options: Controller (Prior to February 1992) Controller (February 1992 to Present) Boot (1 Per Assembly) Lever Kit (1 Per Assembly) Spring, Handle Lock (1 Per Assembly) Bolt 1/4in-20NC x 3/4in Nut 1/4in-20NC Flatwasher 1/4in Lockwasher 1/4in Clamp Bolt 1/4in-20NC x 1 1/8in Chain

1 1 1 4 Ref 1 1 AR AR AR 8 20 16 12 1 4 16 in./41cm 15 Tubing in./39cm 1 Bushing 2 Bushing 21 Washer, Nylon 4 Flatwasher #10 12 Tape, Insulation in./27cm Ref CONSOLE BOX ASSEMBLY (VARIABLE PARTS) Ref Machines With Capacity Indicator & Standard Platform (Prior To December 1989) Ref Machines With Capacity Indicator & Standard Platform (December 1989 To Present) Ref Machines With Capacity Indicator & Low Mount Platform 1 Lens, Capacity Indicator Ref AXLE SET LIGHT INSTALLATION (80HX/80HX+6/86HX) 1 Lamp, Indicator 1 Bulb, Light

80H/80HX/86HX/80HX+6

REV

16 H D A

3120272

SECTION 4 - PLATFORMS FIGURE 4-9. CAPACITY INDICATOR INSTALLATION (OPTIONAL)

318

80H/80HX/86HX/80HX+6

3120272

SECTION 4 - PLATFORMS FIGURE 4-9. CAPACITY INDICATOR INSTALLATION (OPTIONAL) ITEM

PART NUMBER

QTY Ref Ref

Ref 1 2 3

4220044 4160058 3900111 0100011

2 1 1 AR Ref

51 51 51

1060168 1060168

Ref 1 1

51

1060369

1

51

1060417

1

51

1060369

1

51 52

1060168

1 Ref

52 52

2420055 2420050

1 1 Ref

101 102 103

2420057 0440042 4561774

1 2 1 Ref

2420055 2420050 1700503 1700502 0236834 3580092 1670340 1320109 4751600 4761600 3321601 4220044 1281750

Ref Ref Ref 1 1 Ref 1 1 1 3 1 1 1 Ref

4843851 4843852

1 1

151 151 151 201 202 203 204 205 206 207

301 302

3120272

DESCRIPTION Note: Use 1-207 for machines with standard controls built prior to September 1991 and all machines with hydraulic controls.

Use 301-403 for machines with standard controls built September 1991 to April 1995. Use 501-652 for machines with standard controls built April 1995 to present.

GAGE INSTALLATIONS (STANDARD PARTS) (SEE NOTE FOR USAGE) Stop, Throttle Spring, Torsion Screw, Shoulder 3/8in-16NC x 1 3/4in LOCTITE #242 GAGE INSTALLATIONS (VARIABLE PARTS) (SEE NOTE FOR USAGE) Cable Options: Cable (80HX with Racine Prop Valves) Cable (80HX/80HX+6 with Vickers Prop Valves, with Prop Tele and with Standard Platform) Cable (80HX/80HX+6 with Vickers Prop Valves, without Prop Tele and with Standard Platforms) Cable (80HX with Vickers Prop Valves and Low Mount Platforms) Cable (80HX+6 without Prop Tele and with Low Mount Platform) Cable (80HX+6 with Prop Tele and with Low Mount Platform) Capacity Indicator Gage Options (See Items 101-151 for Breakdown): Gage (Domestic/Standard) Gage (CSA/2:1 Stability) CAPACITY INDICATOR GAGE ASSEMBLY (SEE NOTE FOR USAGE) (STANDARD PARTS) Housing Bearing, Ball Tube, Spacer CAPACITY INDICATOR GAGE ASSEMBLY (SEE NOTE FOR USAGE) (VARIABLE PARTS) ANSI Spec CSA Spec/2:1 Stability Nameplate - Capacity ANSI Spec CSA Spec/2:1 Stability CAPACITY INDICATOR INSTALLATION (SEE NOTE for usage) Pulley Cover Cable Flatwasher 3/8in Lockwasher 3/8in Nut 3/8in-24NF Stop, Throttle CAPACITY INDICATOR INSTALLATION (SEE NOTE FOR USAGE) (STANDARD PARTS) Box Weldment Sideplate Weldment

80H/80HX/86HX/80HX+6

REV

C

D

319

SECTION 4 - PLATFORMS ITEM 304 305 306 307 308 309 310 311 312 312 312 313 314 315 316

PART NUMBER 4160058 3900111 0100011 0641408 4751400 3311405 4761400 0641404

317 318 319 320 321 322 324 325 326 327 328 329 330

3960251 2960006 3911014 4771000 3311001 4740362 4220044 1320109 4751600 4761600 3321601 3580183 1670340 0252285

3252084 3252346 3300177 0751006 0100001 4420008

0252285 0252510 0253437 0253438

Ref Ref Ref Ref Ref

351 351 352 352 352

2420055 2420050

1 1 Ref 1 1 Ref

401 402 403

2420057 0440042 4561774

1 2 1 Ref

0255729 0255730 0255731

Ref Ref Ref

351

320

QTY 1 1 AR 2 2 2 4 4 Ref 1 1 6 6 AR 24 in./61cm 1 1 4 4 4 2 2 1 1 1 1 1 1 Ref

1060369 1060417

DESCRIPTION Spring, Torsion Bolt, Shoulder 3/8in-16NC x 1 3/4in Loctite #242 (Not Shown) Bolt 1/4in-20NC x 1in Flatwasher 1/4in Locknut 1/4in-20NC Lockwasher 1/4in Bolt 1/4in-20NC x 1/2in Nameplate Options: Nameplate (Prior to May 1994) Nameplate (May 1994 to Present) Nut, Tinnerman Screw #10-24NC x 3/8in Adhesive (Not Shown) Tape, Insulation Gasket Lens Screw #10-24NC x 7/8in Starwasher #10 Nut #10-24NC Washer, Fender Stop, Throttle Clamp, Cable Flatwasher 3/8in Lockwasher 3/8in Nut 3/8in-24NF Pulley Cover, Pulley CAPACITY INDICATOR INSTALLATION (SEE NOTE FOR USAGE) (VARIABLE PARTS) ANSI Spec Standard Platform CSA Spec Standard Platform ANSI Spec Low Mount Platform CSA Spec Low Mount Platform Capacity Indicator Gage Options (See Items 401-403 for Breakdown): ANSI Spec CSA Spec/2:1 Stability Cable Options: Standard Platform Low Mount Platform CAPACITY INDICATOR GAGE ASSEMBLY (SEE NOTE FOR USAGE) Housing Bearing, Ball Tube, Spacer CAPACITY INDICATOR INSTALLATION (SEE NOTE FOR USAGE) ANSI Spec Standard Platform CSA Spec Standard Platform ANSI Spec Low Mount Platform

80H/80HX/86HX/80HX+6

REV

C B B C

-

3120272

SECTION 4 - PLATFORMS ITEM

PART NUMBER 0255732

QTY Ref Ref

0255725 0255726 0255727 0255728 1670340 3580183

1 1 1 1 1 1 Ref Ref Ref Ref Ref Ref Ref Ref Ref 1 Ref 1 1 1 1 1 1 AR 2 2 2 1 Ref 1 1 1 10 Ref

501 501 501 501 501 502 503

601 602 602 602 602 602 603 604 605 606 607 608 609 610 610 610 610 611 612 612 612 613 614 615 616 617 618 618 618 618 619 619 619 619

3120272

0255725 0255726 0257605 0257845 0255727 0255725 0257606 0257847 4845039 2420055 2420050 2420184 2420185 4160058 3900111 0100011 4751400 3311405 4740362 3960251 2960006 2960010 2960011 3910812 1060369 1060417 4220044 1320109 4751600 4761600 3321601 7012662 1703667 3252556 7012672 1703668 3252554

2 1 3 1 1 Ref 1 1 1 Ref 1 1 1

DESCRIPTION CSA Spec Low Mount Platform Capacity Indicator Assembly Options (See Items 601- 619 for Breakdown): ANSI Spec Standard Platform CSA Spec Standard Platform ANSI Spec Low Mount Platform CSA Spec Low Mount Platform Cover Pulley CAPACITY INDICATOR ASSEMBLIES (SEE NOTE FOR USAGE) ANSI Spec Standard Platform CSA Spec Standard Platform Brazil Spec Standard Platform Latin America Spec Standard Platform ANSI Spec Low Mount Platform CSA Spec Low Mount Platform Brazil Spec Low Mount Platform Latin America Spec Low Mount Platform Box Assembly Gauge, Capacity Indicator ANSI Spec CSA Spec Brazil & Latin America Spec (Standard) Brazil & Latin America Spec (Low Mount) Spring Bolt, Shoulder Loctite #242 (Not Shown) Flatwasher 1/4in Locknut 1/4in-20NC Washer, Fender Gasket Lens, Indicator Options: ANSI & CSA Spec Brazil Spec Latin America Spec Screw, Machine #8-32NC x 3/4in Cable Options: Standard Platform Low Mount Platform Stop, Throttle Clamp, Cable Flatwasher 3/8in Lockwasher 3/8in Nut 3/8in-24NC Decal - Instructions Options: ANSI & CSA Spec Brazil Spec Latin American Spec Decal - Warning Options: ANSI & CSA Spec Brazil Spec Latin American Spec

80H/80HX/86HX/80HX+6

REV -

1 1 1 1

321

SECTION 4 - PLATFORMS FIGURE 4-10. OPTIONAL COMMON PLATFORM MOUNTED COMPONENTS

322

80H/80HX/86HX/80HX+6

3120272

SECTION 4 - PLATFORMS FIGURE 4-10. OPTIONAL COMMON PLATFORM MOUNTED COMPONENTS ITEM

PART NUMBER

0237171 0239254 0252054 0251203

1 1 1 1 1

2

1670366 1670482 1670607 1670526 0254203 0253077 0140026

5 5 6 6

0252210 0252211 0235980 0235981 2920009 2920100 2920018 2920096

7

7004238 Not Available 0901449 2900068 0253686 0253987 0254748

8 8 8 8 8 9 9 9 9

2920013 7004392 2920111 7006627 0250143 4160028 0900232 0901056 4220007 0250689

3120272

QTY Ref Ref Ref Ref Ref Ref Ref Ref 1 1 1 1 Ref Ref 1 Ref Ref Ref Ref Ref Ref 1 1 1 1 Ref 1 1 Ref Ref Ref Ref Ref Ref 2 2 2 2 Ref 1 1 1 1 Ref Ref

DESCRIPTION OPTIONAL COMMON PLATFORM MOUNTED COMPONENTS OPTIONS: CONSOLE BOX COVER INSTALLATIONS Console Box Cover Installations (Prior To September 1990) Console Box Cover Installations (Prior To September 1990) Console Box Cover Installations (September 1990 To Present) Console Box Cover Installations (September 1990 To Present) Note: See SPECIAL OPTIONS SECTION for Metal Console Covers.

Cover Options: PQ Controllers/Prior to September 1990 OEM Controllers/Prior to September 1990 Cover Black/September 1990 to Present Cover Yellow/September 1990 to Present ALARM INSTALLATIONS ALARM INSTALLATIONS Alarm Beacon Light Options: Mounted Under Console (September 1991 to Present) Mounted Under Console (September 1991 to Present) Mounted in Front of Console (Prior to September 1991) Mounted in Front of Console (Prior to September 1991) Beacon Options: Red Beacon Red Beacon (U/L) Amber Beacon Amber Beacon (U/L) Len, Replacement Options: 2920018 Light 2920009/2920100/2920096 Lights Bracket, Mounting (Prior to September 1991) WORKLIGHT OPTIONS Worklight Options (Prior To November 1992) Worklight Options (November 1992 To May 1995) Worklight Options (May 1995 To Present) With Padded Platform Light Options: Floodlight (Prior to November 1992) Bulb, Replacement for p/n 2920013 Light Halogen Light (November 1992 to Present) (Uses P/N 3536089 Mounting Plate) Bulb, Replacement for p/n 2920111 Light SELF-CLOSING GATE INSTALLATION Spring Bracket (Door Mounted) Bracket (Platform Mounted) Stop, Door PLATFORM BUMPERS INSTALLATION (WELDED-ON TYPE) 3ft x 5ft STANDARD PLATFORM WITH STANDARD CONTROLS

80H/80HX/86HX/80HX+6

REV

A 2 2

B 5

3 3 A A

F 4 2

A

C

323

SECTION 4 - PLATFORMS ITEM

324

PART NUMBER 0251162

QTY Ref

12 12 12 13 14 14 14

0251035 0251348 0251349 0251350 0250919 0253462 0252902 4360305 4360215 4460521 0940038 4360274 3251596 3740049

Ref Ref Ref Ref Ref Ref Ref 4 4 4 AR 1 1 1 Ref

15 15 15 16 16 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 18 18

0254463 0254464 0254465 0630440 3010088 1260136 4360057 0200048 0940038 1670663 1670664 1670715 1670720 1670665 1670666 1670667 1670716 1670721 1670671 1670717 1670722 1670672 1670718 1670723 1670673 1670719 1670724 4360274 3252238

Ref Ref Ref 8 8 AR 1 1 AR 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION 3ft x 5ft STANDARD PLATFORM WITH HYDRAULIC CONTROLS 3ft x 6ft STANDARD PLATFORM 3ft X 8ft Standard Platform 3ft X 5ft Extend-a-reach Platform 3ft X 6ft Extend-a-reach Platform 3ft X 5ft Low Mount Platform 3ft x 6ft LOW MOUNT PLATFORM 3ft x 8ft LOW MOUNT PLATFORM Switch, Proximity - U/L Machines Switch, Proximity - Standard Machines Connector, Strain Relief Padding, Bumper Switch, Push Button (Override) Nameplate - Override Relay (Not Shown) PLATFORM BUMPERS INSTALLATION - SOFT TOUCH SYSTEM (CHAIN MOUNTED TYPE) 3ft x 5ft LOW MOUNT PLATFORM 3ft x 6ft LOW MOUNT PLATFORM 3ft x 8ft LOW MOUNT PLATFORM Eyebolt Link, Quick Chain Switch, Limit Arm, Actuator Padding (Bottom Rail) Padding (Rail Behind Console Box) (Prior to SN 44770) Padding (LH Top Rail - 36in x 60in Platform) Padding (LH Top Rail - 36in x 72in Platform) Padding (LH Top Rail - 36in x 96in Platform) Padding (Vertical Rails) Padding (Gate) Padding (RH Top Rail - 36in x 60in Platform) Padding (RH Top Rail - 36in x 72in Platform) Padding (RH Top Rail - 36in x 96in Platform) Padding (LH Mid Rail - 36in x 60in Platform) Padding (LH Mid Rail - 36in x 72in Platform) Padding (LH Mid Rail - 36in x 96in Platform) Padding (RH Mid Rail - 36in x 60in Platform) Padding (RH Mid Rail - 36in x 72in Platform) Padding (RH Mid Rail - 36in x 96in Platform) Padding (Bumper Rail - 36in x 60in Platform) Padding (Bumper Rail - 36in x 72in Platform) Padding (Bumper Rail - 36in x 96in Platform) Switch, Push Button Decal - Soft Touch System

80H/80HX/86HX/80HX+6

REV C C B B B C A A

6 7 7

3120272

SECTION 5 - CYLINDER

SECTION 5 - CYLINDER

3120272

80H/80HX/86HX/80HX+6

325

SECTION 5 - CYLINDER FIGURE 5-1. AXLE EXTENSION CYLINDER ASSEMBLIES - 80HX WITH FIXED AXLE

326

80H/80HX/86HX/80HX+6

3120272

SECTION 5 - CYLINDER FIGURE 5-1. AXLE EXTENSION CYLINDER ASSEMBLIES - 80HX WITH FIXED AXLE ITEM

1 1 2 2 2 2 3 3 3 4 5 6 7 8 8 8 9 10 11 12 13 13 14 14 14

3120272

PART NUMBER

QTY Ref

1681565

Ref

1681581

Ref

1682260

Ref Ref 1 1 1 1 AR AR 1 1 AR 1 1 1 1 1 1 1 1 1 1 1 1 AR 1 1 1 1

1681440 1681491 3300184 3300270 0100011 0100038 3951403 3900170 0100011 3480123 Kit Kit Kit 4562910 4565351 4564745 1680899 Kit Kit Kit 1120110 0100035 1681438 1681492 1682261 2901121

DESCRIPTION AXLE EXTENSION CYLINDER ASSEMBLIES - 80HX WITH FIXED AXLE Axle Extension Cylinder Assemblies 80HX 2WD Built Prior To October 1985 Axle Extension Cylinder Assemblies 80HX 2WD Built October 1985 To Present Axle Extension Cylinder Assemblies 80HX 4WD Note: Refer to P/N stamped on barrel for identification.

Barrel (1681565 Cylinder) Barrel (1681581 & 1682260 Cylinders) Nut, Special (1/4in Dia. Setscrew) Nut, Special Hex (3/8in Dia. Setscrew) Loctite Primer Setscrew 1/4in-20NC x 3/8in Setscrew 3/8in-16NC x 3/8in Loctite Piston Ring, Wear Seal, Piston O-Ring Spacer, Tube (1681565 Cylinder) Spacer, Tube (1681581 Cylinder) Spacer, Tube (1682260 Cylinder) Head O-Ring Seal, Rod Wiper, Rod Cap Locking Compound Rod Assembly (1681565 Cylinder) Rod Assembly (1681581 Cylinder) Rod Assembly (1682260 Cylinder) Seal Kit (Includes Items 5,6,7,10,11 & 12)

80H/80HX/86HX/80HX+6

REV

B E B

327

SECTION 5 - CYLINDER FIGURE 5-2. AXLE EXTENSION CYLINDER ASSEMBLIES - 80HX WITH OSCILLATING AXLE

328

80H/80HX/86HX/80HX+6

3120272

SECTION 5 - CYLINDER FIGURE 5-2. AXLE EXTENSION CYLINDER ASSEMBLIES - 80HX WITH OSCILLATING AXLE ITEM

PART NUMBER 1683241

QTY Ref

1 2 2A 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 19

1683242 1683243 0962039 1120108 1681283 3300280 3480122 4565099 3900170 Kit Kit Kit Kit Kit Kit Kit 0100035 0100011 0100038 4640509 2900792 2900383

1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 AR AR AR 2 2 2

3120272

DESCRIPTION AXLE EXTENSION CYLINDER ASSEMBLIES - 80HX WITH OSCILLATING AXLE Barrel Weldment Rod Weldment Bushing, Steel Cased Rubber (1 Per Rod) Retainer Head Nut, Hex Piston Spacer Setscrew 3/8in-16NC x 3/8in T-Seal (1 Per Kit) Ring, Wear (1 Per Kit) O-Ring (1 Per Kit) O-Ring (1 Per Kit) Ring, Wear (1 Per Kit) Seal, Rod (1 Per Kit) Wiper, Rod (1 Per Kit) Loctite #222 (Not Shown) Loctite #242 (Not Shown) Primer, Locking (Not Shown) Cartridge, Valve Seal Kit - 4640509 Valve (1 Per Cartridge) Seal Kit - 1683241 Cylinder (Includes Items 9-15)

80H/80HX/86HX/80HX+6

REV 2

329

SECTION 5 - CYLINDER FIGURE 5-3. AXLE LIFT CYLINDER ASSEMBLY

330

80H/80HX/86HX/80HX+6

3120272

SECTION 5 - CYLINDER FIGURE 5-3. AXLE LIFT CYLINDER ASSEMBLY ITEM

PART NUMBER 1681991 1683596

1 1 1 2 2A 3 3 4 5 6 6 6 7 8 9 10 11 12 13 14 15 16 19 19 19 19 20 20 20 20 22

3120272

1681992 1683597 1681963 0960946 1120336 0100035 1681843 3480102 3300281 0100011 0100038 4564128 4640509 Kit Kit Kit Kit Kit Kit Kit 3900170 2200202 2200222 0100020 2200201 2200221 0100020 2160002 2901102

QTY Ref Ref Ref Ref 1 1 1 2 1 AR 1 1 1 AR AR 1 2 1 1 1 1 2 2 1 1 Ref 2 2 AR Ref 4 4 AR 1 1

DESCRIPTION AXLE LIFT CYLINDER ASSEMBLIES Axle Lift Cylinder Assembly (Prior to SN 34133) Axle Lift Cylinder Assembly (SN 34133 to Present) Rod Assembly Options: Rod Assembly (Prior to SN 34133) Rod Assembly (SN 34133 to Present) Barrel Assembly Bushing, Bronze Cap Loctite #222 Head Piston Nut, Special Loctite #242 Primer Spacer Valve Ring, Wiper Seal T-Seal Ring, Wear Seal Ring, Guidelock O-Ring Setscrew 3/8in-16NC x 3/8in Plug 1/4in Options: Plug (Prior to SN 34133) Plug (SN 34133 to Present) Loctite Plug 1/8in Options: Plug (Prior to SN 34133) Plug (SN 34133 to Present) Loctite Fitting, Grease Seal Kit (Includes Items 9 - 15)

80H/80HX/86HX/80HX+6

REV B 2

331

SECTION 5 - CYLINDER FIGURE 5-4. AXLE LOCKOUT CYLINDER ASSEMBLY

332

80H/80HX/86HX/80HX+6

3120272

SECTION 5 - CYLINDER FIGURE 5-4. AXLE LOCKOUT CYLINDER ASSEMBLY ITEM 1 1 1 1A 2 2 2 2A 3 4 5 7 8 8 8 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 25 25 25

3120272

PART NUMBER 1683390 1683391 1683991 0961816 1683392 1683992 0961816 3480176 1683059 0961895 3931720 4640525 4641162 2900770 2220886 2220885 4640858 Kit Kit Kit Kit Kit Kit Kit Kit Kit 0100011 0100038 3760370 0641409 0630535 2901271

QTY Ref Ref 1 1 2 Ref 1 1 2 1 1 1 8 Ref 2 2 2 1 2 3 1 1 1 1 2 2 1 1 2 AR AR 1 Ref 3 3 1

DESCRIPTION AXLE LOCKOUT CYLINDER ASSEMBLY Barrel Weldment Options: Barrel Weldment (Prior to SN 56910) Barrel Weldment (SN 56910 to Present) Bushing, Garmax Rod Weldment Options: Rod Weldment (Prior to SN 56910) Rod Weldment (SN 56910 to Present) Bushing, Garmax Piston Head Bushing, Tapered Capscrew, Socket Head 7/16in-14NC x 1 1/4in Cartridge, Valve Cartridge, Valve (Prior to SN 56910) Cartridge, Valve (SN 56910 to Present) Seal Kit - Cartridge (1 Per Cartridge) Plug, O-Ring Plug, O-Ring Valve, Bleeder Wiper, Rod Seal, Rod O-Ring Ring, Back-up Ring, Wear Ring, Wear T-Seal O-Ring Ring, Back-up Loctite #242 (Not Shown) Primer, Locking (Not Shown) Ring, Washer Bolt Options: Bolt 1/4in-20NC x 1 1/8in Screw, Socket Head 1/4in-20NC x 1 1/8in Seal Kit (Includes Items 12-20)

80H/80HX/86HX/80HX+6

REV F

333

SECTION 5 - CYLINDER FIGURE 5-5. PLATFORM LEVEL CYLINDER ASSEMBLIES (MODEL 80HX/80H BUILT THROUGH 1986)

334

80H/80HX/86HX/80HX+6

3120272

SECTION 5 - CYLINDER FIGURE 5-5. PLATFORM LEVEL CYLINDER ASSEMBLIES (MODEL 80HX/80H BUILT THROUGH 1986) ITEM 1 2 2 3 4 5 6 7 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 23

3120272

PART NUMBER 1681548 1680751 1681331 0960097 1681635 1120179 1440142 3480120 3300101 Kit Kit Kit Kit Kit Kit Kit Kit 0100011 2160001 2200213 0100020 0100021 2200201 4640495 2900770 2901120

QTY Ref 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 AR 1 2 AR AR 2 2 2 1

DESCRIPTION PLATFORM LEVEL CYLINDER ASSEMBLY - 80HX/80H Barrel Assembly Rod Assembly Bushing Head Retainer Spacer Piston Nut Seal, Wiper Seal, Rod Ring, Wear O-Ring Ring, Back-up Ring, Wear Seal, Piston O-Ring Loctite #242 Fitting, Grease - 90 Plug, Pipe - 3/8in Sealant, Pipe Primer, Locking Plug, Pipe 1/8in Valve, Cartridge Seal Kit - 4640495 Valve (1 per cartridge) Seal Kit - 1681548 Cylinder (Includes Items 9-16)

80H/80HX/86HX/80HX+6

REV F

335

SECTION 5 - CYLINDER FIGURE 5-6. PLATFORM LEVEL CYLINDER ASSEMBLIES (MODEL 80HX/80H BUILT 1987 TO APRIL 1992)

336

80H/80HX/86HX/80HX+6

3120272

SECTION 5 - CYLINDER FIGURE 5-6. PLATFORM LEVEL CYLINDER ASSEMBLIES (MODEL 80HX/80H BUILT 1987 TO APRIL 1992) ITEM 1 1 2 3 4 5 6 7 7 7 8 8 9 10 11 12 13 14 15 16 17 18 19 20 21 23 24 25 26

3120272

PART NUMBER 1681722 1681331 0960097 1681721 1680892 1120179 1440142 3480120 3300101 3300272 4640509 2900792 Kit Kit Kit Kit Kit Kit Kit Kit 0100011 2200201 2200202 0100020 0100038 3900170 0100035 2160001 2160002 2900381

QTY Ref 1 1 1 1 1 1 1 Ref 1 1 2 2 1 1 1 1 2 1 1 1 AR 2 2 AR AR 1 AR 1 1 1

DESCRIPTION PLATFORM LEVEL CYLINDER ASSEMBLY - 80HX/80H Rod Assembly Bushing, Bronze Barrel Assembly Head Retainer Spacer Piston Nut Options: Nut (Prior to January 1991) Nut, Hex (January 1991 to April 1992) Valve, Cartridge Seal Kit - 4640509 Valve Seal, Wiper Seal, Rod Ring, Wear O-Ring Ring, Back-up Ring, Wear Seal, Piston O-Ring Loctite #242 Plug 1/8in Plug 1/4in Sealant, Thread Primer, Locking Setscrew 3/8in-16NC x 3/8in Locking Compound Fitting, Grease - 90 Fitting, Grease Seal Kit - 1681722 Cylinder (Includes Items 9-16)

80H/80HX/86HX/80HX+6

REV D

337

SECTION 5 - CYLINDER FIGURE 5-7. PLATFORM LEVEL CYLINDER ASSEMBLIES (MODEL 80HX/80H BUILT APRIL 1992 TO PRESENT)

338

80H/80HX/86HX/80HX+6

3120272

SECTION 5 - CYLINDER FIGURE 5-7. PLATFORM LEVEL CYLINDER ASSEMBLIES (MODEL 80HX/80H BUILT APRIL 1992 TO PRESENT) ITEM

PART NUMBER 1682602 1683534

1 1 1 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 17 18 19 20 21 22

3120272

1682603 1683533 1681331 0960097 1680892 3480120 4564046 3300272 1120179 Kit Kit Kit Kit Kit Kit Kit Kit 2160002 4640634 2900770 3900170 2220885 0100011 0100038 0100035 2900381

QTY Ref Ref Ref Ref 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 2 2 1 1 2 AR AR AR 1

DESCRIPTION PLATFORM LEVEL CYLINDER ASSEMBLIES Platform Level Cylinder Assemblies (Prior to SN 33111) Platform Level Cylinder Assemblies (SN 33111 to Present) Barrel Assembly Options: Barrel Assembly (Prior to SN 33111) Barrel Assembly (SN 33111 to Present) Rod Assembly Bushing Head Piston Spacer Nut Retainer Seal, Wiper Seal, Rod Ring, Wear O-Ring Ring, Back-up Ring, Wear O-Ring Seal, Piston Fitting, Grease Valve, Cartridge - Holding Seal Kit - 4640634 Valve (1 Per Assembly) Setscrew 3/8in-16NC x 3/8in Plug, Socket head #6 Loctite #242 Primer, Locking Loctite #222 Seal Kit - 1682602 Cylinder (Includes Items 8-14)

80H/80HX/86HX/80HX+6

REV B 2

339

SECTION 5 - CYLINDER FIGURE 5-8. SLAVE LEVEL CYLINDER ASSEMBLIES (80HX+6/86HX EXTEND-A-REACH) (Prior to SN 29914)

340

80H/80HX/86HX/80HX+6

3120272

SECTION 5 - CYLINDER FIGURE 5-8. SLAVE LEVEL CYLINDER ASSEMBLIES (80HX+6/86HX EXTEND-A-REACH) (Prior to SN 29914) ITEM

PART NUMBER 1681791 1682459

1 1 1 2 2 3 4 5 6 7 7 7 8 8 9 10 11 12 13 14 15 16 16 16 17 17 17 18 18 18 19 20 21 22 23

3120272

1681796 1682460 1681797 0961182 1681792 1120305 4563657 3480124 3300234 3300276 4640509 2900792 Kit Kit Kit Kit Kit Kit Kit 3951403 3900170 2200213 2200233 2200201 2200221 0100020 2160002 0100011 0100038 0100035 2900394

QTY Ref Ref Ref Ref 1 1 1 2 1 1 1 1 Ref 1 1 2 2 1 1 1 1 1 1 1 Ref 2 1 Ref 2 2 Ref 2 2 AR 3 AR AR AR 1

DESCRIPTION SLAVE LEVEL ASSEMBLIES Slave Level Assemblies (Prior To February 1991) Slave Level Assemblies (February 1991 To S/N 29914) Barrel Assembly Options: Barrel Assembly (Prior to February 1991) Barrel Assembly (February 1991 to S/N 29914) Rod Assembly Bushing, Bronze Head Retainer Spacer Piston Nut Options: Nut (Prior to January 1991) Nut, Hex (January 1991 to S/N 29914) Valve, Cartridge - Holding Seal Kit - 4640509 Valve (1 Per Cartridge) Seal, Wiper Seal, Rod Ring, Wear O-Ring Ring, Wear T-Seal O-Ring Setscrew Options: Setscrew 1/4in-20NC x 3/8in Setscrew 3/8in-16NC x 3/8in Plug, Pipe 1/4in Options: Plug, Pipe (Prior to SN 39439) Plug, Pipe (SN 39439 through 29914) Plug, Pipe 1/8in Options: Plug, Pipe (Prior to SN 39439) Plug, Pipe (SN 39439 through 29914) Sealant, Thread Fitting, Grease Loctite #242 Primer, Locking Loctite #222 Seal Kit - Cylinder (Includes Items 9-15)

80H/80HX/86HX/80HX+6

REV F 2

341

SECTION 5 - CYLINDER FIGURE 5-9. SLAVE LEVEL CYLINDER ASSEMBLIES (80HX+6/86HX EXTEND-A-REACH) (SN 29914 to Present)

342

80H/80HX/86HX/80HX+6

3120272

SECTION 5 - CYLINDER FIGURE 5-9. SLAVE LEVEL CYLINDER ASSEMBLIES (80HX+6/86HX EXTEND-A-REACH) (SN 29914 to Present) ITEM 1 2 2A 3 4 5 6 7 8 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 24 24

3120272

PART NUMBER 1683494 1683495 1683497 0961182 1681792 1120305 4563657 3480188 0961894 4640509 2900792 Kit Kit Kit Kit Kit Kit Kit Kit 2200213 2200201 0100020 2160002 0100011 0100038 0100035 0641408 0630535 2901480

QTY Ref 1 1 2 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 2 2 AR 3 AR AR AR Ref 3 3 1

DESCRIPTION SLAVE LEVEL CYLINDER ASSEMBLY - 80HX+6/86HX Barrel Assembly Rod Assembly Bushing, Bronze Head Retainer Spacer Piston Bushing, Tapered Valve, Cartridge - Holding Seal Kit - 4640509 Valve (1 Per Cartridge) Seal, Wiper Seal, Rod Ring, Wear O-Ring Ring, Wear T-Seal O-Ring Ring Back-up Plug, Pipe 1/4in Plug, Pipe 1/8in Sealant, Thread Fitting, Grease Loctite #242 (Prior to SN 44769) Primer, Locking (Prior to SN 44769) Loctite #222 Bolt Options: Bolt 1/4-20 NC x 1 (Prior to SN 44769) Screw, Socket Head 1/4in-20NC x 1 1/8 (SN 44769 to Present) Seal Kit - Cylinder (Includes Items 9-16)

80H/80HX/86HX/80HX+6

REV 2

343

SECTION 5 - CYLINDER FIGURE 5-10. LIFT CYLINDER ASSEMBLIES - BOOM

344

80H/80HX/86HX/80HX+6

3120272

SECTION 5 - CYLINDER FIGURE 5-10. LIFT CYLINDER ASSEMBLIES - BOOM ITEM

PART NUMBER 1681559 1682691

1 1 1 2 2 2 3 4 5 6 7 7 7 7 8 8 8 9 10 11 12 12 12 13 15 16 17 18 19 20 21 22 23 24 25 25 25 26 26 26

3120272

1681420 1682692 1681421 1682694 1680898 3480093 0960911 0960705 4640210 2900793 4640495 2900770 3900139 3900172 Kit Kit Kit 3300207 3300295 Kit Kit Kit Kit 0100011 Kit 3900140 4562902 2160002 0100038 0100035 Not Required 2220887 Not Required 2220883 2900088

QTY Ref Ref Ref Ref 1 1 Ref 1 1 1 1 2 2 1 1 1 1 Ref 1 1 2 2 1 Ref 1 1 1 1 1 1 AR 1 2 1 2 AR AR Ref 1 1 Ref 1 1 1

DESCRIPTION LIFT CYLINDER ASSEMBLIES - BOOM Lift Cylinder Assemblies (Prior To May 1992) Lift Cylinder Assemblies (May 1992 To Present) Barrel Assembly Options: Barrel Assembly (Prior to May 1992) Barrel Assembly (May 1992 to Present) (Includes Item 6) Rod Assembly Options: Rod Assembly (Prior to May 1992) Rod Assembly (May 1992 to Present) (Includes Item 5) Head Piston Bushing, Bronze Bushing, Bronze Cartridge, Valve (Prior to May 1992) Seal Kit - 4640210 Cartridge Cartridge, Valve (May 1992 to Present) Seal Kit - 4640495 Cartridge Setscrew Options: Setscrew (Prior to January 1991) Setscrew (January 1991 to Present) Ring Seal, Piston O-Ring Nut Options: Nut, Special (Prior to January 1991) Nut, Hex (January 1991 to Present) O-Ring O-Ring Wiper O-Ring Loctite #242 (Not Shown) Ring Setscrew 1/4in-20NC x 3/8in Spacer Fitting, Grease Primer, Locking (Not Shown) Loctite Plug, O-Ring #10 Options: Plug (Prior to May 1992) Plug (May 1992 to Present) Plug, O-Ring #4 Options: Plug (Prior to May 1992) Plug (May 1992 to Present) Seal Kit (Includes Items 9,10,11,13,15,16 & 17)

80H/80HX/86HX/80HX+6

REV C A

345

SECTION 5 - CYLINDER FIGURE 5-11. LIFT CYLINDER ASSEMBLY - EXTEND-A-REACH (80HX+6/86HX ONLY)

346

80H/80HX/86HX/80HX+6

3120272

SECTION 5 - CYLINDER FIGURE 5-11. LIFT CYLINDER ASSEMBLY - EXTEND-A-REACH (80HX+6/86HX ONLY) ITEM

PART NUMBER 1681730

QTY Ref

1 1 2 2 3 4 5 6 7 8 9 9 9 9 10 11 12 13 14 15 16 17 18 19

1681731 0961185 1681732 0961024 1120108 1681283 4563577 3480126 3300278 3900170

1 2 1 2 1 1 1 1 1 1 Ref 1 1 1 2 3 1 1 1 1 2 2 1 2 AR AR AR AR 1

3120272

4640495 4640771 2900770 2160002 2200201 Kit Kit Kit Kit Kit Kit Kit 2200222 0100020 0100011 0100038 0100035 2901113

DESCRIPTION LIFT CYLINDER ASSEMBLY - EXTEND-A-REACH (80HX+6/86HX ONLY) Barrel Weldment Bushing, Bronze Rod Weldment Bushing, Bronze Retainer Head Spacer Piston Nut Setscrew 3/8in-16NC x 3/8in Cartridge, Holding Valve Options: Cartridge, Holding Valve (Prior to August 1995) Cartridge, Holding Valve (August 1995 to Present) Seal Kit - 4640495 & 4640771 Fitting, Grease Plug, Pipe 1/8in NPT Wiper, Rod Seal, Rod Ring, Wear O-Ring Ring, Guide Ring, Lock O-Ring Plug, Pipe 1/4in NPT Sealant, Pipe Loctite #242 Primer, Locking Loctite #222 Seal Kit (Includes Items 12-18)

80H/80HX/86HX/80HX+6

REV E

347

SECTION 5 - CYLINDER FIGURE 5-12. MASTER CYLINDER ASSEMBLY

348

80H/80HX/86HX/80HX+6

3120272

SECTION 5 - CYLINDER FIGURE 5-12. MASTER CYLINDER ASSEMBLY ITEM 1 2 2 3 4 5 6 7 8 9 10 11 12 13 14 16 17 18 21

3120272

PART NUMBER 1681580 1681490 1681488 0960097 1120179 1680892 3480120 3300272 Kit Kit Kit Kit Kit Kit Kit Kit 4563031 2160002 2200201 3900170 0100011 0100038 0100035 2900381

QTY Ref 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 AR AR AR 1

DESCRIPTION MASTER CYLINDER ASSEMBLY Barrel Weldment Rod Weldment Bushing, Bronze Retainer Head Piston Nut Ring, Wear Z-Seal Wiper, Rod O-Ring Ring, Back-up Seal, Piston Ring, Wear O-Ring Tube, Spacer Fitting, Grease Plug, Pipe 1/8in NPT Setscrew 3/8in-16NC x 3/8in Loctite #242 Primer, Locking Loctite #222 Seal Kit (Includes Items 7-14)

80H/80HX/86HX/80HX+6

REV F

349

SECTION 5 - CYLINDER FIGURE 5-13. STEER CYLINDER ASSEMBLIES (80HX/80HX+6 WITH FIXED FRONT AXLE)

350

80H/80HX/86HX/80HX+6

3120272

SECTION 5 - CYLINDER FIGURE 5-13. STEER CYLINDER ASSEMBLIES (80HX/80HX+6 WITH FIXED FRONT AXLE) ITEM

PART NUMBER

1681564 1681564 1682500 1682268 1682268

QTY Ref Ref Ref Ref Ref Ref Ref Ref 1 1 1 1 Ref

2 3 4 5 6

1681411 1681344 1120108 3480134

6 6 8

3300187 3300301

1 1 Ref

8 8 9 10 11 12 13 14 15 16 18 19 20

3900141 3900170 2160002 Kit Kit Kit Kit Kit Kit Kit 0100011 0100038 0100035 2901123

2 1 1 1 1 1 1 1 1 1 AR AR AR 1 Ref Ref Ref Ref Ref 1 1 1 Ref 1 1 1 Ref 1 1 1

1681564 1682500 1682268 51 51 51 51 52 52 52 52 53 53 53 53

3120272

1681437 1682439 1682269 4563004 4563004 4564757 3900141 Not Required Not Required

DESCRIPTION STEER CYLINDER ASSEMBLIES (80HX/80HX+6 WITH FIXED AXLE) Usage Chart: 2WD Front Without Tow Package 2WD Front With Tow Package Without Tow Stops 2WD Front With Tow Package With Tow Stops 4WD Front 2WD/4WD Rear (4WS Option) STEER CYLINDER ASSEMBLY (STANDARD PARTS) Rod Weldment Head Retainer Piston Nut Options (Changed January 1991 on 2WD Models and August 1992 on 4WD Models): Nut, Special Nut, Hex Setscrew Options (Changed January 1991 on 2WD Models and August 1992 on 4WD Models): Setscrew 1/4in-20NC x 3/8in Setscrew 3/8in-16NC x 3/8in Fitting, Grease Wiper, Rod Seal, Rod O-Ring Ring, Wear Ring, Wear O-Ring T-Seal Loctite #242 (Not Shown) Primer, Locking (Not Shown) Loctite #272 (not Shown) Seal Kit (Includes Items 10-16) STEER CYLINDER ASSEMBLY (VARIABLE PARTS) STEER CYLINDER ASSEMBLY STEER CYLINDER ASSEMBLY STEER CYLINDER ASSEMBLY Barrel Assembly Options: 1681564 Steer Cylinder Assembly 1682500 Steer Cylinder Assembly 1682268 Steer Cylinder Assembly Spacer 1681564 Steer Cylinder Assembly 1682500 Steer Cylinder Assembly 1682268 Steer Cylinder Assembly Setscrew 1681564 Steer Cylinder Assembly 1682500 Steer Cylinder Assembly 1682268 Steer Cylinder Assembly

80H/80HX/86HX/80HX+6

REV

D B B

351

SECTION 5 - CYLINDER FIGURE 5-14. STEER CYLINDER ASSEMBLIES (80HX/80HX+6 WITH OSCILLATING FRONT AXLE)

352

80H/80HX/86HX/80HX+6

3120272

SECTION 5 - CYLINDER FIGURE 5-14. STEER CYLINDER ASSEMBLIES (80HX/80HX+6 WITH OSCILLATING FRONT AXLE) ITEM

PART NUMBER 1683389

QTY Ref

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

7017210 7017211 Kit Kit Not Serviced 7017212 7017213 Kit Kit Kit Kit 7017214 Kit 0961816 0961890 7017215

1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1

3120272

DESCRIPTION STEER CYLINDER ASSEMBLY (80HX/80HX+6 WITH OSCILLATING AXLE) Locknut Piston Seal, Piston O-Ring Barrel Rod Guide O-Ring Ring, Back-up Ring, Retaining U-Cup Nut, Spanner Ring, Wiper Bushing Bushing Seal Kit - 1683389 Cylinder (Includes Items 3, 4, 8-11 & 13)

80H/80HX/86HX/80HX+6

REV

353

SECTION 5 - CYLINDER FIGURE 5-15. STEER CYLINDER ASSEMBLY (80H 2WD)

354

80H/80HX/86HX/80HX+6

3120272

SECTION 5 - CYLINDER FIGURE 5-15. STEER CYLINDER ASSEMBLY (80H 2WD) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

3120272

PART NUMBER 1681562 1681433 3300273 3900170 3480134 Kit Kit Kit 4562687 3900141 1681322 Kit Kit Kit Kit 1120108 1681435 2160001 0100011 0100038 0100035 2901148

QTY Ref 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 AR AR AR 1

DESCRIPTION STEER CYLINDER ASSEMBLY (80H 2WD) Barrel Nut, Hex Setscrew 3/8in-16NC x 3/8in Piston O-Ring Ring Seal Spacer Setscrew Head Ring, Wear O-Ring Seal, Rod Wiper, Rod Retainer Rod Fitting, Grease Loctite #242 Loctite, Primer Compound, Thread Locking Seal Kit (Includes Items 5-7, 11-14)

80H/80HX/86HX/80HX+6

REV H

355

SECTION 5 - CYLINDER FIGURE 5-16. STEER CYLINDER ASSEMBLIES (80H 4WD)

356

80H/80HX/86HX/80HX+6

3120272

SECTION 5 - CYLINDER FIGURE 5-16. STEER CYLINDER ASSEMBLIES (80H 4WD) ITEM

PART NUMBER 1681893 1682489

1 1 1 2 2 3 4 5 6 7 7 7 8 9 10 11 12 13 14 15 15 15 16 18 19 20

3120272

1681896 1682488 1681894 0961275 1120336 1681847 4563869 3480130 3300245 3300271 Kit Kit Kit Kit Kit Kit Kit 3900139 3900170 2160002 0100011 0100035 0100038 2901103

QTY Ref Ref Ref Ref 1 1 1 1 1 1 1 1 Ref 1 1 1 1 1 1 2 2 1 Ref 1 1 1 AR AR AR 1

DESCRIPTION STEER CYLINDER ASSEMBLIES (80H 4WD) Steer Cylinder Assemblies (80H 4WD Without Tow Package) Steer Cylinder Assemblies (80H 4WD With Tow Package) Barrel Options: Without Tow With Tow Rod Assembly Bushing Retainer Head Spacer Piston Nut Options: Round - Prior to August 1991 Hex - August 1991 to Present Seal Seal, Rod Ring T-Seal Ring, Lock Seal O-Ring Setscrew Options: Setscrew 1/4Iin-20NC x 1/2in Setscrew 3/8in-16NC x 3/8in Fitting, Grease Loctite #242 (Not Shown) Compound, Thread Locking (Not Shown) Loctite, Primer (Not Shown) Seal Kit (Includes Items 8-15)

80H/80HX/86HX/80HX+6

REV D A

357

SECTION 5 - CYLINDER FIGURE 5-17. TELESCOPE CYLINDER ASSEMBLIES

358

80H/80HX/86HX/80HX+6

3120272

SECTION 5 - CYLINDER FIGURE 5-17. TELESCOPE CYLINDER ASSEMBLIES ITEM

PART NUMBER

1 3 4 5 6 7 7 7 8 9 10 11 12 13 13 14 15 18 19 20 21 22 23 24 25 26 26 26 27 28 28 29 30 31 32 33 34 35 36 37

1681427 1681423 1120305 4562877 0181218

50 51 52 53

3120272

3300194 3300294 4842207 3340383 Kit 0560650 Kit 4640212 2900793 Kit Kit Kit 3951405 0100011 3312202 0641812 4761800 2200102 0100020 Not Required 3900170 3840800 2200414 2220515 Kit 2200221 0100020 0641605 4761600 0641607 0100035 0100038 3311601 1681560

QTY Ref 1 1 1 1 1 Ref 1 1 1 2 2 1 1 1 1 1 1 1 1 AR 2 2 2 5 AR Ref 0 1 2 2 2 1 1 AR 4 6 2 AR AR 2 Ref

1681431 3480113 Kit Kit 2900365

1 1 2 2

1681774

Ref

DESCRIPTION TELESCOPE CYLINDER ASSEMBLY (STANDARD PARTS) Barrel Assembly Head Retainer Spacer Angle, Rod Nut Options: Nut (Prior to April 1991) Nut, Hex (April 1991 to Present) Support, Rod Pad, Wear Seal, Rod Block Seal, Wiper Valve, Cartridge - Holding Seal Kit - 4640212 Valve Ring, Wear Seal T-Seal Setscrew 1/4in-20NC x 5/8in Loctite #242 Nut, Jam 3/4in-10NC Bolt 1/2in-13NC x 1 1/2in Lockwasher 1/2in Plug, Pipe 1/4in Sealant, Pipe Setscrew Options: Setscrew (Prior to April 1991) Setscrew 1/2in-13NC x 1/2in (April 1991 to Present) Rod, Guide Fitting Cap, Fitting Seal, Rod Plug, Pipe 1/8in Sealant, Pipe Bolt 3/8in-16NC x 5/8in Lockwasher 3/8in Bolt 3/8in-16NC x 7/8in Loctite #222 Primer, Locking Nut 3/8in-16NC TELESCOPE CYLINDER ASSEMBLY (PRIOR TO DECEMBER 1986) (VARIABLE PARTS) Rod Assembly Piston Ring, Lock Seal Seal Kit - 1681560 Cylinder (Includes Items 10,14,15,18,29,52 & 53) TELESCOPE CYLINDER ASSEMBLY (NOVEMBER 1986 JUNE

80H/80HX/86HX/80HX+6

REV

E

A

359

SECTION 5 - CYLINDER ITEM

PART NUMBER

QTY

60 61 62 63

1681431 3480127 Kit Kit 2900389

1 1 2 1 1

1682258

Ref

1682259 3480113 Kit Kit

1 1 2 2 Ref 1 1 1 1

70 71 72 73 74 74 74 74

360

4640212 4640210 2900793 2900365

DESCRIPTION 1990) (VARIABLE PARTS) Rod Assembly Piston Ring, Wear Seal Seal Kit - 1681774 Cylinder (Includes Items 10,14,15,18,29,62 & 63) TELESCOPE CYLINDER ASSEMBLY (JUNE 1990 TO PRESENT) (VARIABLE PARTS) Rod Assembly Piston Ring, Lock Seal Valve, Cartridge Options: Valve, Cartridge (Prior to November 1990) Valve, Cartridge (November 1990 to Present) Seal Kit Seal Kit - 1682258 Cylinder (Includes Items 10, 14, 15, 18, 29, 52 & 53)

80H/80HX/86HX/80HX+6

REV

F

3120272

SECTION 5 - CYLINDER FIGURE 5-18. TIE-ROD CYLINDER ASSEMBLY (80HX/80HX+6 WITH OSCILLATING AXLE ONLY)

362

80H/80HX/86HX/80HX+6

3120272

SECTION 5 - CYLINDER FIGURE 5-18. TIE-ROD CYLINDER ASSEMBLY (80HX/80HX+6 WITH OSCILLATING AXLE ONLY) ITEM

PART NUMBER 1683395

QTY Ref

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

7001626 7001627 Kit Kit Not Serviced 7017216 Kit Kit Kit Kit 7001630 Kit 7017217 7017218 7010788 0961890 7017219

1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1

3120272

DESCRIPTION TIE-ROD CYLINDER ASSEMBLY (80HX/80HX+6 WITH OSCILLATING AXLE ONLY) Locknut Piston O-Ring Seal, Piston Barrel Guide O-Ring Ring, Back-up Ring, Retaining U-Cup Nut, Spanner Ring, Wiper Rod Tube Fitting Bushing Seal Kit - 1683395 Cylinder (Includes Items 3, 4, 7-10 & 12)

80H/80HX/86HX/80HX+6

REV B

363

SECTION 5 - CYLINDER FIGURE 5-19. CYLINDER BELLOWS INSTALLATION

364

80H/80HX/86HX/80HX+6

3120272

SECTION 5 - CYLINDER FIGURE 5-19. CYLINDER BELLOWS INSTALLATION ITEM

1 2 3 3 3 4 4 4 4 5 6 7 8 9 10

3120272

PART NUMBER

0460075 0460170 0460078 0460075 0460171

QTY Ref Ref Ref Ref Ref Ref 1 1 Ref 1 1 Ref 1 1 1 1 2

1320122 1320037 1320059 0460172

AR AR AR 1

0237182 0257093 0238726 0257094 0254205 0460095 0460071 0460101 0460081

DESCRIPTION Cylinder Bellows Installations 80HX Without Oscillating Axle 80HX With Oscillating Axle 80HX+6 & 86HX Without Oscillating Axle 80HX+6 & 86HX With Oscillating Axle 80H Bellows with Zipper (Lift Cylinder) Bellows with Zipper (Master Cylinder) Bellows with Zipper Options (Slave Cylinder): Bellows with Zipper 80HX & 80H Bellows with Zipper 80HX+6 & 86HX Bellows with Zipper Options (Front Steer Cylinder) Bellows with Zipper 80HX & 80HX+6 Without Oscillating Axle Bellows with Zipper 80HX & 80HX+6 With Oscillating Axle Bellows with Zipper 80H Bellows with Zipper (Rear Steer Cylinder) Bellows with Zipper (Axle Lockout Cylinders) (With Oscillating Axle Only) Clamp, Worm Gear 5 1/8in- 6in Dia Clamp, Worm Gear 3in - 4 1/8in Dia Clamp, Worm Gear 2 1/2in - 12 1/4in Bellows with Zipper (Tie Rod Cylinder) (With Oscillating Axle Only)

80H/80HX/86HX/80HX+6

REV E D -

365

SECTION 6 - HYDRAULICS

SECTION 6 - HYDRAULICS

3120272

80H/80HX/86HX/80HX+6

367

SECTION 6 - HYDRAULICS FIGURE 6-1. HYDRAULIC DIAGRAM LIST - 80HX/80HX+6/86HX

ITEM

PART NUMBER

QTY Ref Ref

2791684 Ref 2791055 2792293 2791099 2792261 2792282 2792274 2792280 2792281 2791871 2792267 2791873 2791553 Ref Ref 2791054 2791177 Ref 2791239 2792263 2791955 2791725 2792262 2791870 Ref Ref 2791060 2792067 2792207 Ref 2791234 2792069 2791233 2792068 Ref 2791052 2791249 Ref

368

DESCRIPTION HYDRAULIC DIAGRAM LIST - 80HX Note: Diagrams not shown are available from the JLG Service Department.

Axle Jack Hydraulic Diagram (Single Jack with Fixed Axle) (For other options see Axle Extension Hydraulic Diagrams) Axle Extension/Steering/Jack/Tow Hydraulic Diagrams: 2WS Fixed Axle without Tow Package 2WS Fixed Axle without Tow Package and with Dual Axle Jacks 2WS Fixed Axle with Tow Package 2WS Oscillating Axle without Tow Package (Prior to SN 26210) 2WS Oscillating Axle without Tow Package (SN 26210 to Present) 2WS Oscillating Axle without Tow Package and with Single Axle Jack 2WS Oscillating Axle without Tow Package and with Single Axle Jack 2WS Oscillating Axle without Tow Package and with Dual Axle Jacks 4WS Fixed Axle without Tow Package 4WS Fixed Axle without Tow Package and with Dual Axle Jacks 4WS Fixed Axle with Tow Package Brake with Pressure Reducing Valve (Used with Ausco Drive Brakes) Drive Hydraulic Diagrams: Racine Proportional Valve Machines: 2WD (Tank Pressure Supplied after Spit Valves) (Prior to September 1986) 2WD (Tank pressure Supplied before Spit Valves) (September 1986 to Mid 1987) Vickers Proportional Valve Machines: 2WD/2WS with Fixed Axle 2WD/2WS with Oscillating Axle 2WD/4WS 4WD/2WS with Fixed Axle 4WD/2WS with Oscillating Axle 4WD/4WS Level Hydraulic Diagrams: Level Hydraulic Diagrams 80HX: Standard (Prior to June 1993) Standard (June 1993 to present) Stainless Steel Tubing (Prior to SN 42356) Level Hydraulic Diagrams 80HX+6/86HX: Fixed Platform (Prior to June 1993) Fixed Platform (June 1993 to Present) Rotating Platform (Prior to June 1993) Rotating Platform (June 1993 to Present) Lift Hydraulic Diagrams: Machines with Racine Proportional Valves Machines with Vickers Proportional Valves Manual Descent Hydraulic Diagram

80H/80HX/86HX/80HX+6

REV

3120272

SECTION 6 - HYDRAULICS ITEM

PART NUMBER 2791053 2791799

QTY

Ref 2791448 0254853 2792264 Ref Ref 2791056 2791266 Ref 2791263 2791816 Ref 2791590 2791985 Ref 2791061 2792206 2792231 1281353 2791698 2791700 Ref Ref 2791063 2791285 Ref 2790949 2791257 2791758 2791057 2791254 2791991 2791935 Ref 2791880

3120272

DESCRIPTION Manual Descent Hydraulic Diagram (Prior to November 1990) Manual Descent Hydraulic Diagram (November 1990 to Present) Oil Cooler Hydraulic Diagrams: Oil Cooler at Rear of T/T Oil Cooler Inside T/T Oscillating Axle Hydraulic Diagram Pump Hydraulic Diagrams: Racine Proportional Valves and Standard Controls: Machines without Steering Wheel Machines with Steering Wheel Vickers Proportional Valves and Standard Controls: Machines Built 1985-1990 Machines Built 1991 to Present Vickers Proportional Valves and Hydraulic Controls: Machines Built Prior to April 1991 Machines Built April 1991 to Present Rotate Hydraulic Diagrams (See Level Hydraulic Diagrams for 80HX+6 & 86HX): Rotate Hydraulic Diagrams 80HX with Standard Tubing Rotate Hydraulic Diagrams 80HX with Stainless Steel Tubing (Prior to SN 42356) Schematic - Hydraulic Sequence Hydraulic Diagrams: Standard Controls Hydraulic Controls Steer Hydraulic Diagrams (See Axle Extension Hydraulic Diagrams) Swing Hydraulic Diagrams: Racine Proportional Valve Machines Vickers Proportional Valve Machines Telescope Hydraulic Diagrams: Machines without Prop Tele (Racine Proportional Valves) Machines without Prop Tele (Vickers Proportional Valves) (Prior to November 1990) Machines without Prop Tele (Vickers Proportional Valves) (November 1990 to Present) Machines with Prop Tele (Racine Proportional Valves) Machines with Prop Tele (Vickers Proportional Valves) (Prior to November 1992) Machines with Prop Tele (Vickers Proportional Valves) (November 1992 to Present) Machines with Hydraulic Controls Tow Hydraulic Diagram (See Axle Extension Hydraulic Diagrams) Valjar Hydraulic Pressure Chart

80H/80HX/86HX/80HX+6

REV

369

SECTION 6 - HYDRAULICS FIGURE 6-2. HYDRAULIC DIAGRAM LIST - 80HX/80HX+6/86HX

ITEM

PART NUMBER

QTY Ref Ref

2791553 Ref 2791103 2791265 2791385 Ref 2791112 2792055 Ref 2791104 2791253 Ref 2791110 2790946 2791799 Ref 2791102 2791263 2791816 2791590 2791931 2791111 1281353 2791698 2791700 Ref 2791108 2791109 Ref 2791107 2791285 Ref 2791105 2791257 2791758 2791106 2791254 2791991 2791935

370

DESCRIPTION HYDRAULIC DIAGRAM LIST - 80H Note: Diagrams not shown are available from JLG Service/Parts Departments.

Brake with Pressure Reducing Valve (Used with Ausco Drive Brakes) Drive Hydraulic Diagrams: 2WD Racine Proportional Valve Machines 2WD Vickers Proportional Valve Machines 4WD Vickers Proportional Valve Machines Level Hydraulic Diagrams: Standard (Prior to May 1993) Standard (May 1993 to Present) Lift Hydraulic Diagrams: Machines with Racine Proportional Valves Machines with Vickers Proportional Valves Manual Descent Hydraulic Diagram Racine Proportional Valve Machines Vickers Proportional Valve Machines Prior to November 1990 Vickers Proportional Valve Machines November 1990 to Present Pump Hydraulic Diagrams: Racine Proportional Valve Machines Vickers Prop Valve and Standard Controls Machines Built Prior to 1990 Vickers Prop Valve and Standard Controls Machines Built 1991 to Present Vickers Prop Valves and Hydraulic Controls Machines Built Prior to Sept. 1989 Vickers Prop Valves and Hydraulic Controls Machines Built Sept.

1989 to Present Rotate Hydraulic Diagram Sequence Hydraulic Diagrams: Standard Controls Hydraulic Controls Steer Hydraulic Diagrams Without Tow Package With Tow Package Swing Hydraulic Diagrams: Racine Proportional Valve Machines Vickers Proportional Valve Machines Telescope Hydraulic Diagrams: Machines without Prop Tele (Racine Prop Valves) Machines without Prop Tele (Vickers Prop Valves) (Prior to Nov. 1990) Machines without Prop Tele (Vickers Prop Valves) (Nov. 1990 to Present) Machines with Prop Tele (Racine Prop Valves) Machines with Prop Tele (Vickers Prop Valves) (Prior to November 1992) Machines with Prop Tele (Vickers Prop Valves) (Nov. 1992 to Present) Machines with Hydraulic Controls

80H/80HX/86HX/80HX+6

REV

3120272

SECTION 6 - HYDRAULICS FIGURE 6-3. HYDRAULIC DIAGRAM - AXLE EXTENSION AND STEER (80HX/80HX+6 2WS FIXED AXLE WITHOUT TOW PACKAGE)

372

80H/80HX/86HX/80HX+6

3120272

SECTION 6 - HYDRAULICS FIGURE 6-3. HYDRAULIC DIAGRAM - AXLE EXTENSION AND STEER (80HX/80HX+6 2WS FIXED AXLE WITHOUT TOW PACKAGE) ITEM

PART NUMBER 2791055

QTY Ref

1 2 3 4 5 6 7 8 8 9 10 11 12 13 14 15

2220372 2750916 2220501 2220371 2751114 2220492 2220416 2220416 2220270 2220605 2750784 2751391 2220416 2220414 2750894 2750891 0100020

2 2 2 2 2 2 2 2 2 2 2 2 4 2 1 1 AR

3120272

DESCRIPTION HYDRAULIC DIAGRAM - AXLE EXTENSION AND STEER (80HX/80HX+6 2WS FIXED AXLE WITHOUT TOW PACKAGE) Fitting Hose Fitting, 45 Fitting, Straight Hose Fitting, Straight Fitting, 90 Fitting, 90 Fitting, Reducer Fitting, Tee Hose Hose Fitting, 90 Fitting, Straight Hose Hose Sealant, Pipe

80H/80HX/86HX/80HX+6

REV F

373

SECTION 6 - HYDRAULICS FIGURE 6-4. HYDRAULIC DIAGRAM - AXLE EXTENSION AND STEER (80HX/80HX+6 2WS OSCILLATING AXLE WITHOUT TOW PACKAGE)

374

80H/80HX/86HX/80HX+6

3120272

SECTION 6 - HYDRAULICS FIGURE 6-4. HYDRAULIC DIAGRAM - AXLE EXTENSION AND STEER (80HX/80HX+6 2WS OSCILLATING AXLE WITHOUT TOW PACKAGE) ITEM

PART NUMBER 2792282

QTY Ref

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

2220582 2220606 2220371 2220473 2220472 4100026 2751834 2751404 2751406 2220605 2752979 2751129 2752480 2752471 2750916 2220372 2220501

4 2 3 6 4 3 2 2 2 2 2 2 2 2 2 2 2

3120272

DESCRIPTION HYDRAULIC DIAGRAM - AXLE EXTENSION AND STEER (80HX/80HX+6 2WS OSCILLATING AXLE WITHOUT TOW PACKAGE) Fitting, Straight Fitting, Tee Fitting, Straight Fitting, 90 Fitting, 90 Sleeve, Nylon Hose Hose Hose Fitting, Tee Hose Hose Hose Hose Hose Fitting, Straight Fitting, 49

80H/80HX/86HX/80HX+6

REV B

375

SECTION 6 - HYDRAULICS FIGURE 6-5. HYDRAULIC DIAGRAM - BRAKE WITH PRESSURE REDUCING VALVE (USED WITH AUSCO DRIVE BRAKES)

376

80H/80HX/86HX/80HX+6

3120272

SECTION 6 - HYDRAULICS FIGURE 6-5. HYDRAULIC DIAGRAM - BRAKE WITH PRESSURE REDUCING VALVE (USED WITH AUSCO DRIVE BRAKES) ITEM

PART NUMBER 2791553

QTY Ref

1 1 1 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

4640522 3311401 4761400 4751400 4300036 2220250 2220752 2220428 2220429 2220414 2220585 2751010 2751397 2220605 2751018 4640197 2220584 2220618 2220679

1 2 2 2 2 1 2 1 1 1 2 1 1 1 1 1 1 1 1

3120272

DESCRIPTION HYDRAULIC DIAGRAM - BRAKE WITH PRESSURE REDUCING VALVE (USED WITH AUSCO DRIVE BRAKES) Valve, Pressure Reducing Nut 1/4in-20NC Lockwasher 1/4in Flatwasher 1/4in Stud (Welded on Part) Fitting, Reducer Fitting, Tee Fitting, Quick Disconnect Cap, Dust Fitting Fitting, 90 Hose Hose Fitting, Tee Hose Valve, Check Fitting Fitting, Reducer Fitting, Tee

80H/80HX/86HX/80HX+6

REV B

377

SECTION 6 - HYDRAULICS FIGURE 6-6. HYDRAULIC DIAGRAM - DRIVE (2WD/2WS) - 80H-80HX-80HX+6

378

80H/80HX/86HX/80HX+6

3120272

SECTION 6 - HYDRAULICS FIGURE 6-6. HYDRAULIC DIAGRAM - DRIVE (2WD/2WS) - 80H-80HX-80HX+6 ITEM

1 1 2 3 4 5 6 7 7 7 8 9 10 11 12 13 13 14 15 16 17 17 17 18 19 19 19 20 20 21 21 21 22 23 23 23 24 24 25 27 29 30 31 32 33

3120272

PART NUMBER 2791239

QTY Ref

2792263

Ref

2791265 2220800 2220833 2751321 2220568 0100020 2220435 2751339 2750760 2752454 2750891 2220465 4100051 2220622 2220362 2220582 2220481 2220362 2750762 2220451 2752500 2751013 2751398 2751021 2750791 2750977 2750777 2750774 2220466 2220711 2750891 2750894 2751010 2220466 2751472 2751465 2750776 2220415 2220466 2220504 2220868 2220800 2751026 2220501 2220500 2220375

Ref 5 4 2 2 AR 2 2 1 1 1 2 2 2 1 1 1 1 1 2 1 1 1 1 1 2 2 2 1 1 2 2 2 2 2 2 2 2 2 2 1 1 1 1 1 3

DESCRIPTION HYDRAULIC DIAGRAM - DRIVE (80HX/80HX+6 2WD/2WS FIXED AXLE) HYDRAULIC DIAGRAM - DRIVE (80HX/80HX+6 2WD/2WS OSCILLATING AXLE) HYDRAULIC DIAGRAM - DRIVE (80H 2WD/2WS) Fitting, Straight (Fixed Axle) Fitting, Straight (Oscillating Axle) Hose Fitting, 45 Sealant, Thread (Not Shown) Fitting Hose Hose (80HX/80HX+6 Fixed Axle) Hose (80HX/80HX+6 Oscillating Axle) Hose (80H) Fitting, 90 Sleeve, Nylon (Oscillating Axle Only) Fitting, Reducer (Oscillating Axle Only) Fitting, Tee Fitting, Straight Fitting, Tee (Oscillating Axle) Fitting, Tee (Fixed Axle) Hose (Oscillating Axle Only) Fitting, Straight Hose Hose (80HX/80HX+6 Fixed Axle) Hose (80HX/80HX+6 Oscillating Axle) Hose (80H) Hose (Oscillating Axle Only) Hose (80HX/80HX+6 Fixed Axle) Hose (80HX/80HX+6 Oscillating Axle) Hose (80H) Fitting, 90 (Fixed Axle) Fitting, Tee (Oscillating Axle) Hose (80HX/80HX+6 Fixed Axle) Hose (80HX/80HX+6 Oscillating Axle) Hose (80H) Fitting, 90 Hose (80HX/80HX+6 Fixed Axle) Hose (80HX/80HX+6 Oscillating Axle) Hose (80H) Fitting, Straight (Fixed Axle) Fitting, 90 (Oscillating Axle) Fitting, Tee Fitting Fitting, Straight Hose Fitting, 45 Fitting, 45 Fitting, Straight (Fixed Axle)

80H/80HX/86HX/80HX+6

REV H A G

379

SECTION 6 - HYDRAULICS ITEM 33 34 38 38 38 39 39 40 41 43 43 43 44 45 46 47 48 49 50 51 71 72 72 72 73 73 73

380

PART NUMBER 2220366 2220362 2750774 2752247 2750762 2220374 2220596 2220822 2220585 2752503 2750776 2750777 2220619 2220635 2220609 2220605 2220909 2220417 2220811 Not Available 2220362 2752503 2750777 2750774 2750891 2750894 2751014

QTY 3 1 1 1 1 2 2 1 1 1 1 1 1 1 2 1 1 1 1 1 2 2 2 2 2 2 2

DESCRIPTION Fitting, 90 (Oscillating Axle) Fitting, Tee Hose (80HX/80HX+6 Fixed Axle) Hose (80HX/80HX+6 Oscillating Axle) Hose (80H) Fitting, Straight (Fixed Axle) Fitting, Tee (Oscillating Axle) Fitting, Restrictor Fitting, 90 Hose (80HX/80HX+6 Fixed Axle) Hose (80HX/80HX+6 Oscillating Axle) Hose (80H) Fitting Fitting, Tee Fitting Fitting, Tee Orifice (.015) Fitting, Straight Fitting, Reducer Fitting, Plug Fitting, Tee (Oscillating Axle Only) Hose (80HX/80HX+6 Fixed Axle) Hose (80HX/80HX+6 Oscillating Axle) Hose (80H) Hose (80HX/80HX+6 Fixed Axle) Hose (80HX/80HX+6 Oscillating Axle) Hose (80H)

80H/80HX/86HX/80HX+6

REV

3120272

SECTION 6 - HYDRAULICS FIGURE 6-7. HYDRAULIC DIAGRAM - DRIVE (4WD/2WS) - 80H-80HX-80HX+6

382

80H/80HX/86HX/80HX+6

3120272

SECTION 6 - HYDRAULICS FIGURE 6-7. HYDRAULIC DIAGRAM - DRIVE (4WD/2WS) - 80H-80HX-80HX+6 ITEM

1 1 2 3 4 4 4 5 5 5 6 6 6 7 8 9 10 11 12 13 14 15 16 17 19 20 21 21 22 23 24 25 25 29 30 31 32 33 34 35 36 37 38 39 39

3120272

PART NUMBER 2791725

QTY Ref

2792262

Ref

2791385 2220415 2220466 2220466 4100051 2220375 2220833 2220596 2220366 2220833 2220596 Not Required 2220386 2220622 2220700 2220622 2220504 2220362 2220465 2220578 2220451 2220568 2750762 2220711 2750791 2220605 2220500 2220385 2220469 2752574 2220386 2220235 2220606 2220899 2220362 2220868 2750874 2752500 2751026 2751339 2750872 2220414 2751321 2220481 2750927 2750766

Ref 4 4 4 2 4 4 4 4 4 4 0 1 2 1 3 3 1 4 1 3 2 1 1 1 1 1 1 1 1 3 3 1 1 1 1 1 1 1 2 1 1 2 1 1 1

DESCRIPTION HYDRAULIC DIAGRAM - DRIVE (80HX/80HX+6 4WD/2WS FIXED AXLE) HYDRAULIC DIAGRAM - DRIVE (80HX/80HX+6 4WD/2WS OSCILLATING AXLE) HYDRAULIC DIAGRAM - DRIVE (80H 4WD/2WS) Fitting, Straight (Fixed Axle) Fitting, 90 (Oscillating Axle) Fitting, 90 Sleeve, Nylon (Oscillating Axle Only) Fitting, Straight (Fixed Axle) Fitting, 90 (Oscillating Axle) Fitting, Reducer (Oscillating Axle Only) Fitting, 90 (Fixed Axle) Fitting, 90 (Oscillating Axle) Fitting, Reducer (Oscillating Axle Only) Fitting (80HX/80HX+6 Fixed Axle) Fitting, 90 (80HX/80HX+6 Oscillating Axle) Fitting, Reducer (80H) Fitting, Tee Fitting, Reducer Fitting, Tee Fitting, Tee Fitting, 90 Fitting, 90 Fitting, Straight Fitting, 45 Hose (Oscillating Axle Only) Fitting, Tee Hose (Oscillating Axle Only) Fitting, Tee Fitting, 45 Fitting, Tee (Fixed Axle) Fitting, 4-Way (Oscillating Axle) Hose (Oscillating Axle Only) Fitting, 90 (Fixed Axle Only) Orifice Fitting, Tee (80HX/80HX+6) Fitting, Tee (80H) Fitting, Tee Fitting Hose Hose Hose Hose Hose Fitting, Straight Hose Fitting, Tee Hose (80HX/80HX+6 Fixed Axle) Hose (80HX/80HX+6 Oscillating Axle)

80H/80HX/86HX/80HX+6

REV 11-J 3-B 8-G

383

SECTION 6 - HYDRAULICS ITEM 39 40 40 40 41 41 41 42 42 42 43 43 43 44 44 44 45 45 45 46 46 46 47 47 47 48 48 48 49 49 49 50 50 50 50 51 52 53 53 53 54 54 54 55 55 60 61 62 62 62 63

384

PART NUMBER 2750776 2750977 2750777 2750929 2751468 2752401 2751507 2750759 2751465 2750766 2751345 2752247 2750874 2750792 2752402 2751467 2751014 2752592 2751310 2750760 2752454 2750891 2751395 2751404 2751419 2750894 2751404 2750892 2751013 2751398 2751398 2750891 2750894 2750794 2751010 2220435 2220435 2220596 2220671 2220396 2220383 2220385 2220700 2220373 2220671 4640128 2220438 2752501 2752402 2751507 2752503

QTY 1 2 2 2 2 2 2 2 2 2 1 1 1 2 2 2 1 1 1 1 1 1 2 2 2 2 2 2 1 1 1 4 4 2 2 2 1 2 2 2 1 1 1 2 2 1 1 2 2 2 2

DESCRIPTION Hose (80H) Hose (80HX/80HX+6 Fixed Axle) Hose (80HX/80HX+6 Oscillating Axle) Hose (80H) Hose (80HX/80HX+6 Fixed Axle) Hose (80HX/80HX+6 Oscillating Axle) Hose (80H) Hose (80HX/80HX+6 Fixed Axle) Hose (80HX/80HX+6 Oscillating Axle) Hose (80H) Hose (80HX/80HX+6 Fixed Axle) Hose (80HX/80HX+6 Oscillating Axle) Hose (80H) Hose (80HX/80HX+6 Fixed Axle) Hose (80HX/80HX+6 Oscillating Axle) Hose (80H) Hose (80HX/80HX+6 Fixed Axle) Hose (80HX/80HX+6 Oscillating Axle) Hose (80H) Hose (80HX/80HX+6 Fixed Axle) Hose (80HX/80HX+6 Oscillating Axle) Hose (80H) Hose (80HX/80HX+6 Fixed Axle) Hose (80HX/80HX+6 Oscillating Axle) Hose (80H) Hose (80HX/80HX+6 Fixed Axle) Hose (80HX/80HX+6 Oscillating Axle) Hose (80H) Hose (80HX/80HX+6 Fixed Axle) Hose (80HX/80HX+6 Oscillating Axle) Hose (80H) Hose (80HX/80HX+6 Fixed Axle) Hose (80HX/80HX+6 Oscillating Axle) Hose (80H to Brake) Hose (80H to 2 Speed Motor) Fitting, Straight Fitting, Straight Fitting, 90 (80HX/80HX+6 Fixed Axle) Fitting, 90 (80HX/80HX+6 Oscillating Axle) Fitting, 90 (80H) Fitting, Tee (80HX/80HX+6 Fixed Axle) Fitting, Tee (80HX/80HX+6 Oscillating Axle) Fitting, Tee (80H) Fitting, Straight (Fixed Axle) Fitting, 90 (Oscillating Axle) Valve Fitting, Reducer Hose (80HX/80HX+6 Fixed Axle) Hose (80HX/80HX+6 Oscillating Axle) Hose (80H) Hose (80HX/80HX+6 Fixed Axle)

80H/80HX/86HX/80HX+6

REV

3120272

SECTION 6 - HYDRAULICS ITEM 63 63 64 65 66 67 68 69 69 70 71 72 72 73 73 74 101 101 102 102 102 103 104 104 105

3120272

PART NUMBER 2750777 2750774 2220585 2220914 2220619 2220635 2220609 2220501 2220582 2220811 0100020 2220602 2220362 4100026 4100052 2820031 2220375 2220366 2220504 2220605 2220605 2220605 2220811 2220366 2220386

QTY 2 2 1 1 1 1 4 1 1 2 AR 1 1 5 2 8 ft/2.4m 4 4 1 1 1 1 1 1 2

DESCRIPTION Hose (80HX/80HX+6 Oscillating Axle) Hose (80H) Fitting, 90 Orifice (.043) Fitting, Reducer Fitting, Tee Fitting, Reducer Fitting, 45 (80HX/80HX+6) Fitting, Straight (80H) Fitting, Reducer Sealant, Thread Fitting, Tee (Fixed Axle) Fitting, Tee (Oscillating Axle) Sleeve, Nylon (Fixed Axle) Sleeve, Nylon (Oscillating Axle) Heatshrink (Not Shown - Use with #73 at Front Motors) Fitting, Straight (Fixed Axle) Fitting, 90 (Oscillating Axle) Fitting, Tee (80HX/80HX+6 Fixed Axle) Fitting, Tee (80HX/80HX+6 Oscillating Axle) Fitting, Tee (80H) Fitting, Tee (Oscillating Axle Only) Fitting, Reducer (Fixed Axle) Fitting, 90 (Oscillating Axle) Fitting, 90 (80H Only)

80H/80HX/86HX/80HX+6

REV

385

SECTION 6 - HYDRAULICS FIGURE 6-8. HYDRAULIC DIAGRAM - LEVEL (80HX AND 80H)

386

80H/80HX/86HX/80HX+6

3120272

SECTION 6 - HYDRAULICS FIGURE 6-8. HYDRAULIC DIAGRAM - LEVEL (80HX AND 80H) ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

3120272

PART NUMBER 2792067 2792055 2180379 2180615 0100011 2220591 2750998 2750779 2220490 2750785 2220353 2750990 2751151 4563167 2751838 2220473 2220371 2750910 4565873 2220899 2750918

QTY Ref Ref 2 2 AR 2 2 1 2 1 2 2 2 2 2 3 2 1 2 2 2

DESCRIPTION HYDRAULIC DIAGRAM - LEVEL (80HX) HYDRAULIC DIAGRAM - LEVEL (80H) Fitting, Tee Modified Orifice (.047) Loctite Fitting, 90 Hose Hose Fitting, Tee Hose Fitting, 90 Hose Hose Tube Hose Fitting, 90 Fitting, Straight Hose Tube Fitting, Tee Hose

80H/80HX/86HX/80HX+6

REV -

387

SECTION 6 - HYDRAULICS FIGURE 6-9. HYDRAULIC DIAGRAM - LEVEL (80HX+6)

388

80H/80HX/86HX/80HX+6

3120272

SECTION 6 - HYDRAULICS FIGURE 6-9. HYDRAULIC DIAGRAM - LEVEL (80HX+6) ITEM 1 2 6 8 9 10 11 12 13 14 15 16 17 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

3120272

PART NUMBER 2792068 4640383 4640216 4563167 2751905 2751857 2751151 2750990 2751833 2750919 2750997 2751455 2750785 2750998 2220473 2750910 2220280 2751869 2180379 2180615 2220591 2220353 2220343 2220490 2750779 2220507 2220609 2220497 2220414 2220446 2220438 2220399 2220113 0100011 2220372 2220371 2220385 2220619

QTY Ref 2 2 6 2 2 2 2 2 1 1 2 1 2 1 1 2 2 2 2 2 2 2 2 1 2 2 2 2 2 2 4 2 AR 1 3 2 4

DESCRIPTION HYDRAULIC DIAGRAM - LEVEL (80HX+6) Valve Valve Tube Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Fitting, 90 Hose Fitting, 90 Hose Fitting, Tee Modified Orifice (.047) Fitting, 90 Fitting Fitting, Straight Fitting, Tee Hose Fitting, 90 Fitting, Reducer Fitting, Straight Fitting, Straight Fitting Fitting, Nipple Fitting, Straight Fitting, 90 Loctite Fitting, Straight Fitting, Straight Fitting, Tee Fitting, Reducer

80H/80HX/86HX/80HX+6

REV A

389

SECTION 6 - HYDRAULICS FIGURE 6-10. HYDRAULIC DIAGRAM - LIFT - 80H-80HX-80HX+6

390

80H/80HX/86HX/80HX+6

3120272

SECTION 6 - HYDRAULICS FIGURE 6-10. HYDRAULIC DIAGRAM - LIFT - 80H-80HX-80HX+6 ITEM

1 8 12 12 12 12 13 14

3120272

PART NUMBER 2791249 2791253 2750766 2220371 2220221 2220758 2220396 2220280 2220396 4640216 0100020

QTY Ref Ref 2 3 2 2 2 2 2 2 AR

DESCRIPTION HYDRAULIC DIAGRAM - LIFT (80HX/80HX+6) HYDRAULIC DIAGRAM - LIFT (80H) Hose Fitting, 90 Fitting Fitting, Union Fitting, Straight (80HX/80HX+6) Fitting, Nipple (80H) Fitting, Straight Valve Sealant

80H/80HX/86HX/80HX+6

REV D B

391

SECTION 6 - HYDRAULICS FIGURE 6-11. HYDRAULIC DIAGRAM - MANUAL DESCENT

392

80H/80HX/86HX/80HX+6

3120272

SECTION 6 - HYDRAULICS FIGURE 6-11. HYDRAULIC DIAGRAM - MANUAL DESCENT ITEM 1 2 3 4 5 6 7 8 11 12

3120272

PART NUMBER 2791799 2220416 2220605 2750900 2750896 2220466 2750895 4640005 2900062 2220414 2751410 0100020

QTY Ref 6 2 2 2 1 1 3 3 2 1 AR

DESCRIPTION HYDRAULIC DIAGRAM - MANUAL DESCENT Fitting, 90 Fitting, Tee Hose Hose Fitting, 90 Hose Valve, Needle Panel Mounting Kit Fitting, Straight Hose Sealant

80H/80HX/86HX/80HX+6

REV B

393

SECTION 6 - HYDRAULICS FIGURE 6-12. HYDRAULIC DIAGRAM - OSCILLATING AXLE (80HX/80HX+6)

394

80H/80HX/86HX/80HX+6

3120272

SECTION 6 - HYDRAULICS FIGURE 6-12. HYDRAULIC DIAGRAM - OSCILLATING AXLE (80HX/80HX+6) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13

3120272

PART NUMBER 2792264 2220619 2220635 2752480 2220490 2220466 2220371 2752584 2751398 2220504 2751435 2752630 2220582 2220603

QTY Ref 1 2 2 1 2 2 1 1 1 2 2 2 1

DESCRIPTION HYDRAULIC DIAGRAM - OSCILLATING AXLE (80HX/80HX+6) Fitting, Reducer Fitting, Tee Hose Fitting, Tee Fitting, 90 Fitting, Straight Hose Hose Fitting, Tee Hose Hose Fitting, Straight Fitting, Straight

80H/80HX/86HX/80HX+6

REV B

395

SECTION 6 - HYDRAULICS FIGURE 6-13. HYDRAULIC DIAGRAM - PUMP (STANDARD CONTROLS)

396

80H/80HX/86HX/80HX+6

3120272

SECTION 6 - HYDRAULICS FIGURE 6-13. HYDRAULIC DIAGRAM - PUMP (STANDARD CONTROLS) ITEM 1 2 3 5 6 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 35 37 38 39 40 41 42 43 45 46 47 48 49 50 51 52 53 54 55 56 57 58

3120272

PART NUMBER 2791816 2751015 2750889 2750127 2720244 2751004 2751482 2750902 2751467 2751484 2751337 2751494 2751359 2750874 2750970 2751017 2220847 2220898 2220374 2220472 4640520 2220346 2220347 2220414 2220371 4640197 2220415 2220673 2220618 2220373 2180491 2220820 2220428 2220429 2220375 4640575 2220681 2220621 2220809 2220808 1320031 2220596 2220582 2220605 2750977 2220602 2220417 2220585 2220465 2220695

QTY Ref 1 3 1 2 1 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1 1 1 1 2 1 2 2 3 3 2 2 1 1 1 1 8 1 5 2 1 1 3 1 1 1

DESCRIPTION HYDRAULIC DIAGRAM - PUMP (STANDARD CONTROLS) Hose Hose Hose Hose, Suction Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Fitting, 90 Fitting, Swivel Fitting, Straight Fitting, 90 Valve, Relief Fitting, Straight Fitting, Straight Fitting, Straight Fitting, Straight Valve, Check Fitting, Straight Fitting, 90 Fitting, Reducer Fitting, Straight Fitting, 90 Modified Fitting, Nipple Fitting Cap, Dust Fitting, Straight Valve, Check Fitting, Tee Fitting, Reducer Fitting, 45 Fitting, 45 Clamp Fitting, 90 Fitting, Straight Fitting, Tee Hose Fitting, Tee Fitting, Straight Fitting, 90 Fitting, 90 Fitting, Tee

80H/80HX/86HX/80HX+6

REV G

397

SECTION 6 - HYDRAULICS ITEM 59 61 62 63 64 65 67 68 69 70 73 74 75

398

PART NUMBER 2220622 2220696 2220700 2220491 2220624 2220385 0100020 2220070 2220114 2220444 2751397 2751506 2751018

QTY 3 1 2 1 1 3 AR 1 1 1 1 1 1

DESCRIPTION

REV

Fitting, Reducer Fitting, Reducer Fitting, Tee Fitting, Straight Fitting, Reducer Fitting, Tee Sealant Fitting Fitting, 90 Fitting, Tee Hose Hose Hose

80H/80HX/86HX/80HX+6

3120272

SECTION 6 - HYDRAULICS FIGURE 6-14. HYDRAULIC DIAGRAM - PUMP (HYDRAULIC CONTROLS)

400

80H/80HX/86HX/80HX+6

3120272

SECTION 6 - HYDRAULICS FIGURE 6-14. HYDRAULIC DIAGRAM - PUMP (HYDRAULIC CONTROLS) ITEM 1 2 3 4 5 9 10 11 12 13 14 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 45 46 47 48 49 50 51 52 53 54 55 56 57 58

3120272

PART NUMBER 2791985 2720244 1320031 2220809 2220808 2220451 2220681 2220621 2751004 2220371 2751337 2220375 2220618 2750889 2220415 2220114 2750127 2220070 2751467 2220635 2220596 2220902 2220413 2220582 2750900 2220684 2750872 2220738 2220622 2751494 2220373 2220472 2220414 4640197 2220673 4640575 2750902 2750977 2220696 2751482 2220498 2750874 2220700 2751482 2180491 2220261 2220428 2220429 2220465 2751359

QTY Ref AR 8 1 1 2 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 24 3 1 1 1 2 1 1 22 2 1 1 2 5 1 1 1 1 1 2 1 2 2 4 4 1 1

DESCRIPTION HYDRAULIC DIAGRAM - PUMP (HYDRAULIC CONTROLS) Hose, Suction (2 Sections - 30in Each Length) Clamp Fitting, 45 Fitting, 45 Fitting, Straight Fitting, Tee Fitting, Reducer Hose Fitting, Straight Hose Fitting, Straight Fitting, Reducer Hose Fitting, Straight Fitting, 90 Hose Fitting, 90 Hose Fitting, Tee Fitting, 90 Fitting, Tee Fitting, 90 Fitting, Straight Hose Fitting, Tee Hose Fitting, Tee Fitting, Reducer Hose Fitting, Straight Fitting, 90 Fitting, Straight Valve, Check Fitting, 90 Valve, Check Hose Hose Fitting, Reducer Hose Fitting, 45 Hose Fitting, Tee Hose Fitting, 90 Modified Fitting, Nipple Fitting, Quick Disconnect Cap, Dust Fitting, 90 Hose

80H/80HX/86HX/80HX+6

REV A

401

SECTION 6 - HYDRAULICS ITEM 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 91 92 93 94 95

402

PART NUMBER 2751391 2751396 2220819 2220237 2220606 2220609 2752015 2752084 2751424 2750901 2752016 2220605 2752011 2220820 2220290 2751017 2220608 2750778 2220385 2220417 2220727 2220752 2220416 4640013 2751014 2220437 4360184 0100020 2180516 2220585 2751397 2220677 2220657 2220052 2220491 2220624

QTY 4 5 4 6 4 9 1 1 4 3 8 9 1 2 1 1 1 1 2 1 1 1 1 1 2 1 1 AR 1 1 3 1 1 1 1 1

DESCRIPTION

REV

Hose Hose Fitting, 90 Fitting, Plug Fitting, Tee Fitting, Reducer Hose Hose Hose Hose Hose Fitting, Tee Hose Fitting, 90 Fitting, Tee Hose Fitting, Tee Hose Fitting, Tee Fitting, Straight Fitting, Adapter Fitting, Tee Fitting, 90 Valve, Shuttle Hose Fitting, Reducer Switch, Pressure Sealant Fitting, Modified Fitting, 90 Hose Fitting, 45 Fitting, 45 Fitting, Swivel Fitting, Straight Fitting, Reducer

80H/80HX/86HX/80HX+6

3120272

SECTION 6 - HYDRAULICS FIGURE 6-15. HYDRAULIC DIAGRAM - ROTATE - 80H-80HX

404

80H/80HX/86HX/80HX+6

3120272

SECTION 6 - HYDRAULICS FIGURE 6-15. HYDRAULIC DIAGRAM - ROTATE - 80H-80HX ITEM

1 2 3 3 4 5 6 7 8 9 10

3120272

PART NUMBER 2791061 2791111 2220446 2220438 2220414 2220416 4640383 2751455 4563167 2751887 2220609 2220507 2220497 0100020

QTY Ref Ref 2 2 2 2 2 2 2 2 2 2 2 AR

DESCRIPTION HYDRAULIC DIAGRAM - ROTATE (80HX) HYDRAULIC DIAGRAM - ROTATE (80H) Fitting Fitting, Nipple Fitting, Straight (80HX) Fitting, Straight (80H) Valve, Restrictor Hose Tube Hose Fitting, Reducer Fitting, 90 Fitting, Straight Sealant

80H/80HX/86HX/80HX+6

REV E D

405

SECTION 6 - HYDRAULICS FIGURE 6-16. HYDRAULIC DIAGRAM - SEQUENCE LINE

406

80H/80HX/86HX/80HX+6

3120272

SECTION 6 - HYDRAULICS FIGURE 6-16. HYDRAULIC DIAGRAM - SEQUENCE LINE ITEM

PART NUMBER 2791698

QTY Ref

1 2 4 5 7

2220605 2750889 2220909 2220605 2220582 2791700

1 1 1 1 1 Ref

2220582 2220861 2220909 2751015

1 1 1 1

51 52 54 56

3120272

DESCRIPTION HYDRAULIC DIAGRAM - SEQUENCE LINE (STANDARD CONTROLS) Fitting, Tee Hose Orifice (.015) Fitting, Tee Fitting, Straight HYDRAULIC DIAGRAM - SEQUENCE LINE (HYDRAULIC CONTROLS) Fitting, Straight Fitting, Tee Orifice (.015) Hose

80H/80HX/86HX/80HX+6

REV A

B

407

SECTION 6 - HYDRAULICS FIGURE 6-17. HYDRAULIC DIAGRAM - STEER (80H ONLY)

408

80H/80HX/86HX/80HX+6

3120272

SECTION 6 - HYDRAULICS FIGURE 6-17. HYDRAULIC DIAGRAM - STEER (80H ONLY) ITEM 1 2 3 4 5 6 7

3120272

PART NUMBER 2791108 2220468 2751899 2220582 2220496 2220416 0100020 2750896

QTY Ref 2 2 4 1 1 AR 2

DESCRIPTION HYDRAULIC DIAGRAM - STEER (80H ONLY) Fitting, Straight Hose Fitting, Straight Fitting, 45 Fitting, 90 Sealant, Pipe (Not Shown) Hose

80H/80HX/86HX/80HX+6

REV 4-C

409

SECTION 6 - HYDRAULICS FIGURE 6-18. HYDRAULIC DIAGRAM - SWING

410

80H/80HX/86HX/80HX+6

3120272

SECTION 6 - HYDRAULICS FIGURE 6-18. HYDRAULIC DIAGRAM - SWING ITEM 1 2 3 5 6 7 8 12 13 14

3120272

PART NUMBER 2791285 2220577 2750785 2220497 2220635 2220609 2750900 2220466 2220414 4640013 2220416 0100011 0100020

QTY Ref 2 2 2 2 2 3 1 2 1 2 AR AR

DESCRIPTION HYDRAULIC DIAGRAM - SWING Fitting, Straight Hose Fitting Fitting, Tee Fitting, Reducer Hose Fitting, 90 Fitting, Straight Valve, Shuttle Fitting, 90 Loctite Sealant

80H/80HX/86HX/80HX+6

REV B

411

SECTION 6 - HYDRAULICS FIGURE 6-19. HYDRAULIC DIAGRAM - TELESCOPE

412

80H/80HX/86HX/80HX+6

3120272

SECTION 6 - HYDRAULICS FIGURE 6-19. HYDRAULIC DIAGRAM - TELESCOPE ITEM

1 2 3 4 4 5 6 7 8 51 52 54 55 56

101 102 104 106 108 109 110 111 113 114 115 116 117 118 119

3120272

PART NUMBER 2791991

QTY Ref Ref

2220221 2220758 4640216 2220221 2220758 2751114 2220343 2220343 2220396 2791935 2220577 2220635 2220577 2751114 2220343 2791758

1 1 2 1 1 2 2 2 2 Ref 1 1 1 2 2 Ref

2751114 2220343 2180479 0100011 2180776 2751104 2751003 2753327 2220372 2220651 2220444 2220396 220619 220385 4640216

2 4 2 AR 2 1 1 1 1 1 1 1 1 1 1

DESCRIPTION HYDRAULIC DIAGRAM - TELESCOPE HYDRAULIC DIAGRAM - WITH PROP TELE (STANDARD CONTROLS) Fitting, Reducer Fitting Valve, Flow Control Fitting, Reducer Fitting Hose Fitting, Straight Fitting, Straight Fitting HYDRAULIC DIAGRAM (HYDRAULIC CONTROLS) Fitting, Straight Fitting, Tee Fitting, Straight Hose Fitting, Straight HYDRAULIC DIAGRAM - WITHOUT PROP TELE (STANDARD CONTROLS) Hose Fitting, Straight Fitting, Straight Modified Sealant Orifice (.015) Hose (Prior to SN 61842) Hose Hose Fitting, Straight Fitting Fitting, Tee Fitting, Pipe Fitting, Reducer Fitting, Tee Valve, Colorflow

80H/80HX/86HX/80HX+6

REV A

-

6

413

SECTION 7 - ELECTRICAL

SECTION 7 - ELECTRICAL

3120272

80H/80HX/86HX/80HX+6

415

SECTION 7 - ELECTRICAL FIGURE 7-1. ELECTRICAL DIAGRAM LIST

ITEM

PART NUMBER

4931472 1280555 4931468 1280555 0239055 4931520 1280555 4931470 1280555 4931399 1280555 3990010 3740049 4932507 1281840 4932507 1281840 4932508 1281840 4932507 1281840 0253077 4932507 1281840 0610091 3740049 3990010 0140026 4932638 1282091 4932637 1282091 4932639 1282091 4932637 1282091 0253077 0254203 4932638 1282091 3740049 3990010

416

QTY Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref AR 1 Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref 1 1 AR AR Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref 1 AR

DESCRIPTION ELECTRICAL DIAGRAM LIST Note: Diagrams not shown are available from the JLG Service Department.

Alarm Wiring Diagrams Standard and Hydraulic Controls (Prior to April 1992) Back-up Alarm Wiring Diagram Back-up Alarm Wiring Diagram Descent Alarm Wiring Diagram Descent Alarm Wiring Diagram Motion Alarm Wiring Diagram Swing Alarm Wiring Diagram Swing Alarm Wiring Diagram Tilt Alarm Wiring Diagram Tilt Alarm Wiring Diagram Travel Alarm Wiring Diagram Travel Alarm Wiring Diagram Diode - 6 Amp Relay - SPST Standard Controls (April 1992 to April 1993) Back-up Alarm Wiring Diagram Back-up Alarm Wiring Diagram Descent Alarm Wiring Diagram Descent Alarm Wiring Diagram Motion Alarm Wiring Diagram Motion Alarm Wiring Diagram Swing Alarm Wiring Diagram Swing Alarm Wiring Diagram Tilt Alarm Wiring Diagram Travel Alarm Wiring Diagram Travel Alarm Wiring Diagram Card, Circuit Relay Diode - 6 Amp Alarm (Tilt Only - Located at Console) Standard Controls (April 1993 to Present) Back-up Alarm Wiring Diagram Back-up Alarm Wiring Diagram Descent Alarm Wiring Diagram Descent Alarm Wiring Diagram Motion Alarm Wiring Diagram Motion Alarm Wiring Diagram Swing Alarm Wiring Diagram Swing Alarm Wiring Diagram Tilt Alarm Without Cutout Wiring Diagram Tilt Alarm With Cutout Wiring Diagram Travel Alarm Wiring Diagram Travel Alarm Wiring Diagram Relay Diode - 6 Amp

80H/80HX/86HX/80HX+6

REV

A B A B A A B A B B B

-

2 C 2 C 2 C 2 C 5 B 2 C

3120272

SECTION 7 - ELECTRICAL ITEM

PART NUMBER 0610104 0140026 1540002 4360274 3252321 4932347 1281503 4932346 1281503 4932345 1281503 4932349 1281503 0253077 4932348 1281503 4360184 3740049 3990010 0140026 4932840 4921818 4931463 1060079 1060016 4932829 4921796 4931866 2400008 4360085 4360075

3120272

QTY AR AR 1 1 1 Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref 1 1 AR AR Ref 1 Ref 38 ft/11.6m 25 ft/7m Ref

4931085 4931740

2 Ref 1 1 2 Ref Ref Ref

4931674

Ref

4932673

Ref

4931444 1281738 4921305 4360201 4932813 4921763 4360201 0270678 4922457 2740080

Ref Ref 1 1 Ref 1 1 Ref 1 1

DESCRIPTION Card, Circuit Alarm (Tilt Alarm Only - Located at Console) Capacitor (Tilt Alarm Only - Located at Console) Switch, Push Button (Tilt Alarm Only - Located at Console) Nameplate - Override (Tilt Alarm Only - Located at Console) Hydraulic Controls (April 1992 to Present) Back-up Alarm Wiring Diagram Back-up Alarm Wiring Diagram Descend Alarm Wiring Diagram Descend Alarm Wiring Diagram Motion Alarm Wiring Diagram Motion Alarm Wiring Diagram Swing Alarm Wiring Diagram Swing Alarm Wiring Diagram Tilt Alarm Wiring Diagram Travel Alarm Wiring Diagram Travel Alarm Wiring Diagram Switch, Pressure Relay - SPST Diode - 6 Amp Alarm (Tilt Alarm Only - Located at Console) Axle Extend From Platform Wiring Diagram Harness, Switch (Located in Platform Box) Axle Limit Switch Wiring Diagram (80HX/80HX+6 Fixed Axle) Cable, Electrical - 16/4 Cable, Electrical - 16/3 Axle Limit Switch Wiring Diagram (80HX/80HX+6 Oscillating Axle) Harness Battery Disconnect Wiring Diagram (U/L Listed) Fuse - 3/4 Amp Switch, Select - 4PDT/CO Switch, Ignition - DPST Beacon/Strobe Light Wiring Diagrams Beacon Light - Platform Mounted (Prior to September 1991) Beacon Light - Platform Mounted (September 1991 to Present) Beacon/Strobe Light - Turntable Mounted (Prior to February 1994) Beacon/Strobe Light - Turntable Mounted (February 1994 to Present) Dual Fuel Wiring Diagram (Prior to March 1995) Dual Fuel Wiring Diagram (Prior to March 1995) Harness Switch, Toggle (Located at Ground Control Box) Dual Fuel Wiring Diagram (March 1995 to Present) Harness Switch, Harness Engine Shut-Down Wiring Diagram - Cummins Engines Harness Relay, Bosch

80H/80HX/86HX/80HX+6

REV

5 -

2 D

-

B

A 3-B F G

-

1-B

417

SECTION 7 - ELECTRICAL ITEM

418

PART NUMBER 4360182 4360157 4931671

QTY 1 1 Ref

4360179 4360089 3740013 4360065 2920034 3251695 0255152

1 1 1 1 1 1 Ref

2920026 2920029 4360065 4360179 3740099 4931598

1 1 1 1 1 Ref

3740013 4360089 2920034 3251695 4360182 4360157 0255058

1 1 1 1 1 1 Ref

2920026 2920029 4360182 4360157 3740044 0251683 2920027 2920029 4360037 1702528 0256598 2920027 2920029 3990010 3252239 4932892 4931640 4360202 3251747 4932434 1281684 1060042 4932847 1060341 4921902

1 1 1 1 1 Ref 1 1 1 1 Ref 1 1 1 1 Ref Ref 2 2 Ref Ref 15 ft Ref 20 ft 1

DESCRIPTION Switch, Oil Pressure Switch, Water Temperature Engine Distress Wiring Diagram - Deutz Engines (Prior to September 1994) Switch, Temperature Flasher Relay Switch, Pressure Lamp (Located at Platform Console) Nameplate - Engine Distress Engine Distress Wiring Diagram - Deutz Engines (September 1994 to Present) Lamp, Indicator Bulb, Light Switch, Oil Pressure Switch, Temperature Relay Engine Distress Wiring Diagram - Ford Engines (Prior to July 1994) Relay Flasher Lamp (Located at Platform Console) Nameplate - Engine Distress Switch, Oil Pressure Switch, Water Temperature Engine Distress Wiring Diagram - Ford Engines (July 1994 to Present) Lamp, Indicator Bulb, Light Switch, Oil Pressure Switch, Water Temperature Relay Engine Run Light Wiring Diagram - Deutz Engines Lamp, Indicator Bulb, Light Switch, Pressure Decal - Engine Run Engine Run Light Wiring Diagram - Ford Engines Lamp, Indicator Bulb, Light Diode Decal - Engine Run Engine Shut-Down Wiring Diagram - Deutz Engines Extend-A-Reach Wiring Diagram (80HX+6/86HX Only) Switch, Toggle - DPDT/MC (Located at Both Control Boxes) Nameplate - Articulate (When Required) 4WS Wiring Diagram (Without Axle Jacks) 4WS Wiring Diagram (Without Axle Jacks) Cable, Electrical - 16/5 4WS Wiring Diagram (With Dual Axle Jacks) Cable, Electrical - 16/2 Harness, Axle Switches

80H/80HX/86HX/80HX+6

REV

B

3

B

B

B

2

C

A B

3120272

SECTION 7 - ELECTRICAL ITEM

3120272

PART NUMBER 4931693 3990001 3740049 4360294 4931314

QTY Ref 1 1 1 Ref

4931692

Ref

3990001 3740049 4360294 4932806

2 1 1 Ref

3990010 4360294 4932333 3740067 4360274 3252345 4931691 1060300 1060515 4932469 1060016 1060494

3 1 Ref 1 1 1 Ref 50 ft 20 ft Ref 40 ft 10 ft

4931411 1060016 1060515 4932879

Ref 30 ft 10 ft Ref

1060042 3740049 4921877 4921873 4921876 4932847

15 ft 1 1 1 1 Ref

1060341 4921902 4932875

20 ft 1 Ref

4921851 3740049 4921872 4921873 4932864

1 1 1 1 Ref

4921851 3740049 4921855 4932873

1 1 1 Ref

DESCRIPTION Generator Wiring Diagram - 110V (Deutz) Diode - 3.5 Amp Relay Breaker, Circuit - 30 Amp Generator Wiring Diagram - 110V (Ford) (Prior to March 1995) Generator Wiring Diagram - 110V (Ford) (Prior to March 1995) Diode - 3.5 Amp Relay Breaker, Circuit - 30 Amp Generator Wiring Diagram - 110V (Ford) (March 1995 to Present) Diode - 6 Amp Breaker, Circuit - 30 Amp Glow Plugs Wiring Diagram Solenoid Switch, Push Button Nameplate - Choke/Glow Plug Heaters Wiring Diagram (Deutz) (Prior to January 1992) Cable, Electrical - 16/3 Cable, Electrical - 12/4 Heaters Wiring Diagram (Deutz) (January 1992 to Present) Cable, Electrical - 16/3 (Black - Red- Blue) Cable, Electrical - 12/3 (Was P/N 1060514) (Prior to SN 61842) Heaters Wiring Diagram (Ford) Cable, Electrical - 16/3 Cable, Electrical - 12/4 Jack (Axle) Wiring Diagram (With 80HX/80HX+6 2WD Fixed Axle Dual Jacks) Cable, Electrical - 16/5 Relay Harness - Lift Harness - Negative Circuit Harness - Ground Circuit Jack (Axle) Wiring Diagram (With 80HX/80HX+6 Fixed Axle 4WS Dual Jacks) Cable, Electrical - 16/2 Harness, Axle Switches Jack (Axle) Wiring Diagram (With 80HX/80HX+6 Oscillating Axle Single Jack) Harness - Switch Relay Harness - Lift Harness - Negative Circuit Jack (Axle) Wiring Diagram (With 80HX/80HX+6 Oscillating Axle Dual Jacks) (Prior to SN 26210) Harness - Switch Relay Harness - Lift Jack (Axle) Wiring Diagram (With 80HX/80HX+6 Oscillating Axle Dual Jack) (SN 26210 to Present)

80H/80HX/86HX/80HX+6

REV E

C D

3-B

A

D

4

A

-

B

2-B

-

-

419

SECTION 7 - ELECTRICAL ITEM

420

PART NUMBER 4921875 3740049 4921874 4921873 4931413

QTY 1 1 1 1 Ref

4931680

Ref

4932651

Ref

0254084

Ref

1282112

Ref

4932080

Ref

4360199 2920110 2920113 3740080 0255274 2920026 2920029 4360065 3740049 3990010 3740080 4932737 4921305 4931269 0254853 2400005 3740080 4931713 4932073 4933007

4931422

1 AR AR 1 Ref 1 1 1 1 1 1 Ref 1 Ref Ref 1 1 Ref Ref Ref Ref Ref Ref

4931424

Ref

4360209 1540002 3990010

1 1 Ref Ref

4931625 4932432

Ref Ref

1281682

Ref

9983524

Ref

DESCRIPTION Harness - Switch Relay Harness - Lift Harness - Negative Circuit Lights Wiring Diagram - Headlights and Taillights (Prior to June 1987) Lights Wiring Diagram - Headlight and Taillights (June 1987 to March 1993) Lights Wiring Diagram - Headlights and Taillights (March 1993 to April 1994) Lights Wiring Diagram - Headlights and Taillights (April 1994) Lights Wiring Diagram - Headlights and Taillights (April 1994) Lights Wiring Diagram - Headlights and Taillights Front and Rear Switch, Toggle - SPST Headlight Light, Stop/Turn/Tail Relay Low Oil Pressure Shutdown Wiring Diagram - Deutz Engines Lamp, Indicator Bulb, Light Switch, Oil Pressure Relay (In Platform Console Box) Diode - 6 Amp Relay (In Platform Console Box) LP Gas Only Wiring Diagram Harness - LP Gas Oil Cooler Wiring Diagram - Rear of Turntable Oil Cooler Wiring Diagram - Inside Turntable Fuse - 20 Amp Relay Overload Wiring Diagram (Standard Controls) Overload Wiring Diagram (Hydraulic Controls) Overload Sensing System Wiring Diagram (French Spec.)

Platform Wiring Diagrams Racine Prop Valve Machines: Wiring Diagram - Adeco Throttle and Without Prop Tele (Prior to Mid 1987) Wiring Diagram - Adeco Throttle and With Prop Tele (Prior to Mid 1987) Breaker, Circuit - 20 Amp Capacitor - 1000MF/25VDC Diode - 6 Amp Vickers Prop Valve Machines With Standard PQ Controllers and Without Prop Tele: Wiring Diagram (Mid 1987 to September 1991) Wiring Diagram - 2WS With Creep (September 1991 to Present) Wiring Diagram - 2WS With Creep (September 1991 to Present) Wiring Diagram - 2WS With Creep and With 2 Steer Switches

80H/80HX/86HX/80HX+6

REV

A D A D -

4

2-B 5

H D 1

B A

5-E A -

3120272

SECTION 7 - ELECTRICAL ITEM

PART NUMBER 4932433

QTY Ref

1281682

Ref

4931667

Ref

3990010 1540002 1060012 1060309

AR 1 9 ft 7 ft Ref

4931672 4932435

Ref Ref

1281682

Ref

4933071 9983524

Ref Ref

4932436

Ref

1281682

Ref

3990010 1540002 1060515

AR 1 9 ft Ref Ref Ref 7 ft 1 Ref 8 ft 1 4 Ref Ref Ref Ref Ref Ref Ref Ref 1 7 ft 1 Ref Ref. Ref Ref Ref 2

4931842 1280994 1060012 4921132 4932027 1060309 1540002 4460264 4931665 1280803 4931666 1280804 4933046 4931677 4931676 4360216 1060012 4920630 1282197 4932059 2900068 2920013

3120272

DESCRIPTION Wiring Diagram - 4WS With Creep (September 1991 to Present) Wiring Diagram - 4WS With Creep (September 1991 to Present) Wiring Diagram - 80H 4WD Only (September 1991 to Present) Diode - 6 Amp Capacitor - 1000MF/25VDC Cable, Electrical - 12/4 (To Footswitch) (Prior to July 1989) Cable, Electrical - 12/4 (To Footswitch) (July 1989 to Present) Vickers Prop Valve Machines With Standard PQ Controllers and With Prop Tele: Wiring Diagram (Mid 1987 to September 1991) Wiring Diagram - 2WS With Creep (September 1991 to Present) Wiring Diagram - 2WS With Creep (September 1991to Present) Wiring Diagram - 2WS With Creep (UL) Wiring Diagram - 2WS With Creep and With 2 Steer Switches Wiring Diagram - 4WS With Creep (September 1991 to Present) Wiring Diagram - 4WS With Creep (September 1991to Present) Diode - 6 Amp Capacitor - 1000MF/25VDC Cable, Electrical - 12/4 (To Footswitch) Vickers Prop Valve Machines With Hydraulic PQ Controllers: Wiring Diagram (Prior to December 1989) Wiring Diagram (Prior to December 1989) Cable, Electrical - 12/4 (To Footswitch) Harness, Capacitor Wiring Diagram (December 1989 to Present) Cable, Electrical 12/4 (To Footswitch) Capacitor Strip, Terminal Vickers Prop Valve Machines With OEM Controllers: Wiring Diagram - 2WD Without Prop Tele Wiring Diagram - 2WD Without Prop Tele Wiring Diagram - 2WD With Prop Tele Wiring Diagram - 2WD With Prop Tele Wiring Diagram - 2WD With Prop Tele (UL) Wiring Diagram - 80H 4WD Without Prop Tele Wiring Diagram - 80H 4WD With Prop Tele Breaker, Circuit - 30 Amp Cable, Electrical - 12/4 Harness, Capacitor Platform Bumper Wiring Diagram Wiring Diagram - Chain Mounted (Soft-Touch) Bumper Wiring Diagram - Welded on Bumper Platform Work Lights Wiring Diagram Wiring Diagram (Prior to November 1992) Worklight

80H/80HX/86HX/80HX+6

REV A C

B A A -

C D

D

B 2 A -

A F

421

SECTION 7 - ELECTRICAL ITEM

422

PART NUMBER 0253686 0253987 0254748 2920111

QTY Ref Ref Ref 2 Ref

4931485

Ref Ref

1280590

Ref

4931499

Ref

1280584

Ref

4931485

Ref

1280591

Ref

4920581 4931474

1 Ref

4931476

Ref

4931463 4931464 4931487 1280590 1280584 4931488 1280591 1280584 4931467 1280551 4931528 1280601 4920601 4931474

Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref 1 Ref

4931476

Ref

4931463 4931464 4931487 1280551 1280601 4931488

Ref Ref Ref Ref Ref Ref

1280551

Ref

1280601

Ref

4931467

Ref

DESCRIPTION Wiring Diagram (November 1992 to May 1995) Wiring Diagram (May 1995 to Present) Wiring Diagram With Padded Platform Worklight Standard Wiring Diagrams (Racine Valve Machines) (Prior to Mid 1987) Wiring Diagram - Deutz Engine Wiring Diagram With 3 Stack Racine Prop Valve (80HX/80HX+6) Engine Wiring Diagram With 3 Stack Racine Prop Valve (80HX/80HX+6) Engine Wiring Diagram With 3 Stack Racine Prop Valve (80H) Engine Wiring Diagram With 3 Stack Racine Prop Valve (80H) Engine Wiring Diagram With 4 Stack Racine Prop Valve (80HX/80HX+6) Engine Wiring Diagram With 4 Stack Racine Prop Valve (80HX/80HX+6) Harness, Engine Ground Control Box Wiring Diagram (80HX) (See Ground Control Box for Harnesses) Ground Control Box Wiring Diagram (80H) (See Ground Control Box for Harnesses) Axle Lockout Wiring Diagram Boom Length Switch Wiring Diagram Valve Wiring Diagram - Without Steering Wheel Valve Wiring Diagram - Without Steering Wheel Valve Wiring Diagram - Without Steering Wheel Valve Wiring Diagram - With Steering Wheel Valve Wiring Diagram - With Steering Wheel Valve Wiring Diagram - With Steering Wheel Wiring Diagram - Ford Without Prop Tele Engine Wiring Diagram (80HX/80HX+6) Engine Wiring Diagram (80HX/80HX+6) Engine Wiring Diagram (80H) Engine Wiring Diagram (80H) Harness, Engine Ground Control Box Wiring Diagram (80HX) (See Ground Control Box for Harnesses) Ground Control Box Wiring Diagram (80H) (See Ground Control Box for Harnesses) Axle Lockout Wiring Diagram Boom Length Switch Wiring Diagram Valve Wiring Diagram - Without Steering Wheel Valve Wiring Diagram - Without Steering Wheel Valve Wiring Diagram - Without Steering Wheel Valve Wiring Diagram - With Steering Wheel Wiring Diagram - Ford With Prop Tele Valve Wiring Diagram - With Steering Wheel Wiring Diagram - Ford With Prop Tele Valve Wiring Diagram - With Steering Wheel Wiring Diagram - Ford With Prop Tele Engine Wiring Diagram (80HX/80HX+6)

80H/80HX/86HX/80HX+6

REV 4 2

A D A B A C

E E

3-C A A B B A B A F A B E E

3-C A A B A B A

3120272

SECTION 7 - ELECTRICAL ITEM

PART NUMBER 1280556 4931528 1280602 4920601 4931474

QTY Ref Ref Ref 1 Ref

4931476

Ref

4931463 4931464 4931489 1280556 1280602 4931490 1280556 1280602 4931440 1280577 4931474

Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref

4931476

Ref

4931463 4931464 4931487 1280577 4931488 1280577 4931440 1280578 4931474

Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref

4931476

Ref

4931463 4931464 4931489 1280578 4931490 1280578

Ref Ref Ref Ref Ref Ref Ref

4931627 1280750 4931623 1280727 4920852 4360212 3990010 4932833

3120272

Ref Ref Ref Ref Ref 1 1 1 Ref

DESCRIPTION Engine Wiring Diagram (80HX/80HX+6) Engine Wiring Diagram (80H) Engine Wiring Diagram (80H) Harness, Engine Ground Control Box Wiring Diagram (80HX) (See Ground Control Box for Harnesses) Ground Control Box Wiring Diagram (80H) (See Ground Control Box for Harnesses) Axle Lockout Wiring Diagram Boom Length Switch Wiring Diagram Valve Wiring Diagram - Without Steering Wheel Valve Wiring Diagram - Without Steering Wheel Valve Wiring Diagram - Without Steering Wheel Valve Wiring Diagram - With Steering Wheel Valve Wiring Diagram - With Steering Wheel Valve Wiring Diagram - With Steering Wheel Wiring Diagram - Wisconsin Without Prop Tele Engine Wiring Diagram Engine Wiring Diagram Ground Control Box Wiring Diagram (80HX) (See Ground Control Box for Harness) Ground Control Box Wiring Diagram (80H) (See Ground Control Box for Harnesses) Axle Lockout Wiring Diagram Boom Length Switch Wiring Diagram Valve Wiring Diagram - Without Steering Wheel Valve Wiring Diagram - Without Steering Wheel Valve Wiring Diagram - With Steering Wheel Valve Wiring Diagram - With Steering Wheel Wiring Diagram - Wisconsin With Prop Tele Engine Wiring Diagram Engine Wiring Diagram Ground Control Box Wiring Diagram (80HX) (See Ground Control Box for Harnesses) Ground Control Box Wiring Diagram (80H) (See Ground Control Box for Harnesses) Axle Lockout Wiring Diagram Boom Length Switch Wiring Diagram Valve Wiring Diagram - Without Steering Wheel Valve Wiring Diagram - Without Steering Wheel Valve Wiring Diagram - With Steering Wheel Valve Wiring Diagram - With Steering Wheel Standard Wiring Diagrams (Vickers Prop Valve Machines) (Mid 1987 to Present) (Standard Controls) Wiring Diagrams - Deutz, Cummins and Wisconsin: Engine Wiring Diagram - Deutz/Fixed Axle (80HX) Engine Wiring Diagram - Deutz/Fixed Axle (80HX) Engine Wiring Diagram - Deutz/Fixed Axle (80H) Engine Wiring Diagram - Deutz/Fixed Axle (80H) Harness, Engine Breaker, Circuit - 3 Amp Diode - 6 Amp Engine Wiring Diagram - Deutz/Oscillating Axle

80H/80HX/86HX/80HX+6

REV B A B E E

3-C B B B B C C E E

3-C A C C C E E

3/C -

D G H K

4-E

423

SECTION 7 - ELECTRICAL ITEM

424

PART NUMBER 1060016 1060042 4360212 3990010 3740049 4932802 1282409 4360212 3990010 4932830 1060016 1060042 4360212 3990010 3740049 4931622

QTY 30 ft 14 ft 1 6 1 Ref Ref 1 1 Ref 30 ft 14 ft 1 6 1 Ref

1280750

Ref

4931622

Ref

1280727

Ref

4920850 4931826

1 Ref Ref

1280750

Ref

4931826

Ref

1280727

Ref

4921128 3990010 4931626

1 1 Ref

4932700

Ref

4931620

Ref

4932704

Ref

4932880

Ref

4932736

Ref

4931685 1280826

Ref Ref Ref

DESCRIPTION Cable, Electrical -16/3 (To Boom Limit Switches) Cable, Electrical -16/5 (To Axle Limit Switches) Breaker, Circuit - 3 Amp Diode - 6 Amp Relay - Lift Up Cutout (Ground Control Box) Engine Wiring Diagram - Cummins/Fixed Axle Engine Wiring Diagram - Cummins/Fixed Axel Breaker, Circuit - 3 Amp Diode - 6 Amp Engine Wiring Diagram-Cummins/Oscillating Axle Cable, Electrical -16/3 (To Boom Limit Switches) Cable, Electrical -16/5 (To Axle Limit Switches) Breaker, Circuit - 3 Amp Diode - 6 Amp Relay - Lift Up Cutout (Ground Control Box) Engine Wiring Diagram - Wisconsin (Prior to July 1988) (80HX) Engine Wiring Diagram - Wisconsin (Prior to July 1988) (80HX) Engine Wiring Diagram - Wisconsin (Prior to July 1988) (80H) Engine Wiring Diagram - Wisconsin (Prior to July 1988) (80H) Harness, Engine Wiring Diagrams - Deutz, Cummins and Wisconsin Engine Wiring Diagram - Wisconsin (July 1988 to Present) (80HX) Engine Wiring Diagram - Wisconsin (July 1988 to Present) (80HX) Engine Wiring Diagram - Wisconsin (July 1988 to Present) (80H) Engine Wiring Diagram - Wisconsin (July 1988 to Present) (80H) Harness, Engine Diode - 6 Amp Ground Control Box Wiring Diagram (80HX) (Prior to May 1994) (See Ground Control Box Installation for Harnesses) Ground Control Box Wiring Diagram (80HX) (May 1994 to Present) (See Ground Control Box Installation for Harnesses) Ground Control Box Wiring Diagram (80H) (Prior to May 1994) (See Ground Control Box Installation for Harnesses) Ground Control Box Wiring Diagram (80H) (May 1994 to March 1995) (See Ground Control Box Installation for Harnesses) Ground Control Box Wiring Diagram (80H) (March 1995 to Present) (See Ground Control Box Installation for Harnesses) Proportional Telescope Wiring Diagram (80HX) (August 1994 to Present) Wiring Diagrams - Ford: Engine Wiring Diagram - Std (Prior to March 1995) Engine Wiring Diagram - Std (Prior to March 1995)

80H/80HX/86HX/80HX+6

REV

-

3

E J E K

D J D K

G

3

G

6

A

F H

3120272

SECTION 7 - ELECTRICAL ITEM

3120272

PART NUMBER 4360228 4920997 4921309 4932745 1282353 4921716 4932811

QTY 1 1 1 Ref Ref 1 Ref

1282458

Ref

4921761 4932834

1 Ref

1060016 1060042 3990010 3740049 4931738

30 ft 14 ft 6 1 Ref

1281129

Ref

4360228 2400008 2400006 3990010 4931626

1 1 1 6 Ref

4932700

Ref

4931620

Ref

4932704

Ref

4932880

Ref

4932768

Ref

4932736

Ref

4931623 1280992 4920852 4360212 3990010 4931622 1280992 4920850 4931826

Ref Ref Ref Ref 1 1 1 Ref Ref 1 Ref

DESCRIPTION Switch, Remote Speed Set Harness, Engine (June 1987 to March 1991) Harness, Engine (March 1991 to March 1995) Engine Wiring Diagram-Std (March 1995 to June 1995) Engine Wiring Diagram-Std (March 1995 to June 1995) Harness, Engine Engine Wiring Diagram - Std/Fixed Axle (June 1995 to Present) Engine Wiring Diagram - Std/Fixed Axle (June 1995 to Present) Harness, Engine Engine Wiring Diagram - Std/Oscillating Axle (June 1995 to Present) Cable, Electrical -16/3 (To Boom Limit Switches) Cable, Electrical -16/5 (To Axle Limit Switches) Diode - 6 Amp Relay - Lift Up Cutout (Ground Control Box) Engine Wiring Diagram - UL LP Gas Only With Battery Disconnect Engine Wiring Diagram - UL LP Gas Only With Battery Disconnect Switch, Remote Speed Set Fuse 3/4 Amp Fuse 5 Amp Diode - 6 Amp Ground Control Box Wiring Diagram (80HX) (Prior to May 1994) (See Ground Control Box Installation for Harnesses) Ground Control Box Wiring Diagram (80HX) (May 1994 to Present) (See Ground Control Box Installation for Harnesses) Ground Control Box Wiring Diagram (80H) (Prior to May 1994) (See Ground Control Box Installation for Harnesses) Ground Control Box Wiring Diagram (80H) (May 1994 to March 1995) (See Ground Control Box Installation for Harnesses) Ground Control Box Wiring Diagram (80H) (March 1995 to Present) (See Ground Control Box Installation for Harnesses) Ground Control Box Wiring Diagram (80H U/L Only) (See Ground Control Box Installation for Harnesses) Proportional Telescope Wiring Diagram (August 1994 to Present) Standard Wiring Diagrams - Hydraulic Controls Wiring Diagrams - Deutz and Wisconsin: Engine Wiring Diagram - Deutz Engine Wiring Diagram - Deutz Harness, Engine Breaker, Circuit - 3 Amp Diode - 6 Amp Engine Wiring Diagram - Wisconsin (Prior to July 1988) Engine Wiring Diagram - Wisconsin (Prior to July 1988) Harness, Engine Engine Wiring Diagram - Wisconsin (July 1988 to Present)

80H/80HX/86HX/80HX+6

REV

B A C

4-E

B C

G

3

G

6-E

A

A -

H F

E E D

425

SECTION 7 - ELECTRICAL ITEM

426

PART NUMBER 1280992 4921128 4932028

QTY Ref 1 Ref

4932028

Ref

4931836

Ref

4931685 1280991 4360228 4920997 4921309 4932811 1282616 4921761 4932028

Ref Ref Ref 1 1 1 Ref Ref 1 Ref

4932703

Ref

4931836

Ref

2791879 4931349 0239194 1870003

Ref Ref Ref Ref

DESCRIPTION Engine Wiring Diagram - Wisconsin (July 1988 to Present) Harness, Engine Ground Control Box Wiring Diagram (80HX) (Prior to May 1994) (See Ground Control Box Installation for Harnesses) Ground Control Box Wiring Diagram (80HX) (Prior to May 1994) (See Ground Control Box Installation for Harnesses) Ground Control Box Wiring Diagram (80H) (See Grd Control Box Installations for Harnesses) Wiring Diagrams - Ford: Engine Wiring Diagram (June 1987 to March 1995) Engine Wiring Diagram (June 1987 to March 1995) Switch, Remote Speed Set Harness, Engine (June 1987 to March 1991) Harness, Engine (March 1991 to March 1995) Engine Wiring Diagram (March 1995 to Present) Engine Wiring Diagram (March 1995 to Present) Harness, Engine (March 1995 to Present) Ground Control Box Wiring Diagram (80HX) (Prior to May 1994) See Ground Control Box Installation for Harnesses) Ground Control Box Wiring Diagram (80HX) (May 1994 to Present) (See Ground Control Box Installation for Harnesses) Ground Control Box Wiring Diagram (80H) (See Grd Control Box Installations for Harnesses) Valjar Machines Wiring Diagram WCBC Machines Wiring Diagram Winterization Wiring Diagram (Deutz) Wiring Schematic

80H/80HX/86HX/80HX+6

REV E B

B

4

E D

B B A

4 C B A

3120272

SECTION 7 - ELECTRICAL FIGURE 7-2. WIRING DIAGRAM - DUAL FUEL

428

80H/80HX/86HX/80HX+6

3120272

SECTION 7 - ELECTRICAL FIGURE 7-3. WIRING DIAGRAM - GENERATOR (DEUTZ ENGINES)

430

80H/80HX/86HX/80HX+6

3120272

SECTION 7 - ELECTRICAL FIGURE 7-4. WIRING DIAGRAM - GENERATOR (FORD ENGINES)

432

80H/80HX/86HX/80HX+6

3120272

SECTION 7 - ELECTRICAL FIGURE 7-5. WIRING DIAGRAM - PLATFORM CONSOLE STANDARD CONTROLS (SHEET 1 OF 2)

434

80H/80HX/86HX/80HX+6

3120272

SECTION 7 - ELECTRICAL

3120272

80H/80HX/86HX/80HX+6

435

SECTION 7 - ELECTRICAL FIGURE 7-6. WIRING DIAGRAM - PLATFORM CONSOLE HYDRAULIC CONTROLS

436

80H/80HX/86HX/80HX+6

3120272

SECTION 7 - ELECTRICAL FIGURE 7-7. WIRING DIAGRAM - STANDARD (DEUTZ ENGINE/FIXED AXLE/STANDARD CONTROLS) (SHEET 1 OF 2)

438

80H/80HX/86HX/80HX+6

3120272

SECTION 7 - ELECTRICAL

3120272

80H/80HX/86HX/80HX+6

439

SECTION 7 - ELECTRICAL FIGURE 7-8. WIRING DIAGRAM - STANDARD (DEUTZ ENGINE/OSCILLATING AXLE/STANDARD CONTROLS) (SHEET 1 OF 2)

440

80H/80HX/86HX/80HX+6

3120272

SECTION 7 - ELECTRICAL

3120272

80H/80HX/86HX/80HX+6

441

SECTION 7 - ELECTRICAL FIGURE 7-9. WIRING DIAGRAM - STANDARD (DEUTZ ENGINE/HYDRAULIC CONTROLS) (SHEET 1 OF 2)

442

80H/80HX/86HX/80HX+6

3120272

SECTION 7 - ELECTRICAL

3120272

80H/80HX/86HX/80HX+6

443

SECTION 7 - ELECTRICAL FIGURE 7-10. WIRING DIAGRAM - STANDARD (FORD ENGINE/FIXED AXLE/STANDARD CONTROLS) (SHEET 1 OF 2)

444

80H/80HX/86HX/80HX+6

3120272

SECTION 7 - ELECTRICAL

3120272

80H/80HX/86HX/80HX+6

445

SECTION 7 - ELECTRICAL FIGURE 7-11. WIRING DIAGRAM - STANDARD (FORD ENGINE/OSCILLATING AXLE/STANDARD CONTROLS) (SHEET 1 OF 2)

446

80H/80HX/86HX/80HX+6

3120272

SECTION 7 - ELECTRICAL

3120272

80H/80HX/86HX/80HX+6

447

SECTION 7 - ELECTRICAL FIGURE 7-12. WIRING DIAGRAM - STANDARD (FORD ENGINE/HYDRAULIC CONTROLS) (SHEET 1 OF 2)

448

80H/80HX/86HX/80HX+6

3120272

SECTION 7 - ELECTRICAL

3120272

80H/80HX/86HX/80HX+6

449

SECTION 8 - DECALS

SECTION 8 - DECALS

3120272

80H/80HX/86HX/80HX+6

451

SECTION 8 - DECALS FIGURE 8-1. DECALS INSTALLATION - DOMESTIC BROWN DECALS

452

80H/80HX/86HX/80HX+6

3120272

SECTION 8 - DECALS FIGURE 8-1. DECALS INSTALLATION - DOMESTIC BROWN DECALS ITEM

1 2 3 3 3

PART NUMBER 0237438 9983550 0236845 9983551 0238660 9983552 0271156 0271157 Not Available 1700584 3251569 1700157

3 4 4 4 5 5 5 6 6 6 7 7 7 7 7 10 10 10 10 11 11 11 12

1701509

12 12 13 13 13 14 14 14 14 15

3250444 3251870

3120272

1700582 1702293 1700643 1702299 3251665 3251786 1700477 1702276 1702612 1704277 3250453 3251766 3252347 1700476 1702294

QTY Ref Ref Ref Ref Ref Ref Ref Ref Ref 1 1 Ref 1 1 1 Ref 1 1 Ref 1 1 Ref 1 1 Ref 2 2 2 2 Ref 1 1 1 Ref 2 Ref

1700585 1702277 1700423 1700977 Not Required

1 1 Ref 4 4 Ref 4 4 0 Ref

DESCRIPTION DECALS INSTALLATIONS - BROWN Decals Installation (80H With Standard Controls) Decals Installation (80H With Hydraulic Controls) Decals Installations (80HX With Standard Controls) Decals Installation (80HX With Hydraulic Controls) Decals Installations (80HX+6 With Standard Controls) Decals Installations (80HX+6 With Hydraulic Controls) Decals Installations (80HX JLG Logo (Brown) Decals Installations (86HX JLG Logo (Brown) Nameplate - Serial Number Decal - Patent Decal - Manual Options: Located on Engine Side - Used Prior to July 1987 Mounted on Manual Storage Box at Rear - July 1987 to May 1994 Mounted on Manual Storage Box at Rear - May 1994 to Present Decal - Ground Control Options: Decal - Ground Control (Prior to May 1994) Decal - Ground Control (May 1994 to Present) Decal - Caution Options: Decal - Caution (Prior to May 1994) Decal - Caution (May 1994 to Present) Nameplate - Load/Reach Options: Nameplate - Load/Reach 80H & 80HX Nameplate - Load/Reach 80HX+6 Decal - Attach Belt Options: Decal - Attach Belt (Prior to May 1994) Decal - Attach Belt (May 1994 to September 1995) Decal - Attach Belt (September 1995 to S/N 61083) Decal - Attach Belt (SN 61083 to Present) Nameplate - Footswitch Options: Nameplate - Footswitch (Prior to July 1987) Nameplate - Footswitch (July 1987 to June 1992) Nameplate - Footswitch (June 1992 to Present) Decal - No Hands Options: Decal - No Hands (Prior to May 1994) Decal - No Hands (May 1994 to Present) Nameplate - Valve Select Options (Fixed Axle Only) Located on top of Frame Prior to October 1995/Located on front of Frame October 1995 to Present: Nameplate - Valve Select (Prior to September 1990) Nameplate - Valve Select (September 1990 to Present) Decal - Crushing Options: Decal - Crushing (Prior to May 1994) Decal - Crushing (May 1994 to Present) Decal - FWD Options: Brown (Prior to November 1989) Creme (November 1989 to November 1992) Decal (November 1992 to Present) Decal - Arrow Options:

80H/80HX/86HX/80HX+6

REV 14 B 26 B 22 B 1 1

453

SECTION 8 - DECALS ITEM 15 15 15 17 17 17 18 18 18 18 20 20 20 21 21 21 22 25 25 25 27 27 27 27 27 27 27 28 28 28 28 29 30 30 30 30 31 31 31 32 33 34 35 35 35 35 37 38 39 40 41

454

PART NUMBER 1700568 1700978 1701501 1700419 1701504 1700575 1700976 1702300 1700431 1701703 1700640 1702284 3820001 1700580 1702292 1700735 1701742 1700639 1701741 1700959 1701379 1700422 1701684 1701376 1700583 3251637 1702301 1702888 1700593 1702153 3251243 0961127 0100010 1700756 1701502 1701503 0860520 3311405 4751400 1060279 0641408

QTY 4 4 4 Ref 1 1 Ref 4 4 1 Ref 40 ft.

40 ft.

Ref 2 2 AR Ref 3 3 Ref 2 2 2 2 2 2 Ref 3 3 1 1 Ref 1 1 1 Ref 1 1 1 1 AR Ref 1 1 1 1 5 6 1 1

DESCRIPTION Brown (Prior to November 1989) Creme (November 1989 to November 1992) Black/White (November 1992 to Present) Decal - Hydraulic Decal - Hydraulic (Prior to SN 59048) Decal - Hydraulic (SN 59048 to Present) Decal - Tie-Down Options: Brown (Prior to November 1989) Creme (November 1992 to S/N 45888) Decal (SN 45888 to Present) Decal - Brown/Orange Stripe Options: Decal - Brown/Orange Stripe (Prior to September 1995) Decal - Brown/Orange Stripe (September 1995 to Present) Decal - Crushing Options: Decal - Crushing (Prior to May 1994) Decal - Crushing (May 1994 to Present) Rivet Decal - Electrocution Hazard Decal - Electrocution Hazard (Prior to May 1994) Decal - Electrocution Hazard (May 1994 to Present) Decal - Model Options: Decal - Model 80H (Prior to March 1992) Decal - Model 80H (March 1992 to Present) Decal - Model 80HX (Prior to March 1992) Decal - Model 80HX (March 1992 to Present) Decal - Model 80HX+6 (Prior to July 1990) Decal - Model 80HX+6 (July 1990 to Present) Decal - JLG Lift Options: Decal - JLG Lift 80HX (Prior to April 1992) Decal - JLG Lift 80HX (April 1992 to Present) Decal - JLG Lift 80HX+6 (April 1992 to Present) Decal - Ground Control Location Nameplate - Axle Extend/Retract Options: Nameplate - Axle Extend/Retract (Prior to May 1994) Nameplate - Axle Extend/Retract (May 1994 to October 1995) Nameplate - Axle Extend/Retract (October 1995 to Present) Decal - Inspection Options: Decal - Inspection (Prior to May 1994) Decal - Inspection (May 1994 to Present) Nameplate - 120V Bushing, Snap Loctite, Adhesive (Not Shown) Decal - Hydraulic Tank Levels Full/Add (Brown) (Prior to SN 59048) High Oil Level (SN 59048 to Present) Low Oil Level (SN 59048 to Present) Box, Manual Storage (Used July 1987 to Present) Locknut 1/4in-20NC Flatwasher 1/4in Cable, Lanyard Bolt 1/4in-20NC x 1in

80H/80HX/86HX/80HX+6

REV

3120272

SECTION 8 - DECALS ITEM 42 43 43 43 44 44 44 44 45 45 45 54 55 55 55 56 57 58 59 65 71 71 71 72 72 72 72 72 73 73 73 74 74 74 74 75 75 75 76 76 76 76 76 76 77 77 77 78 78 78

3120272

PART NUMBER 3251813 1700422 1700981 1700377 1700975 1701500 1700377 1701500 1702282 1701678 1701680 1701681 Not Available 1702966 1701110 1701375 1702663

1700429 1701543 1700430 1701542 1700428 1701505 3251028 3252356 3251607 3251548 3252087 3251780 3251549 3252144 3252369 3252107 3252144 3252369 3530997 3536671 Not Required Not Required

QTY 1 Ref 1 1 Ref 2 2 2 Ref 2 2 1 1 1 1 1 1 2 2 1 Ref Ref 1 1 Ref 1 1 1 1 Ref 1 1 Ref 1 1 1 Ref 1 1 Ref 1 1 1 1 1 Ref 1 1 Ref 0 0

DESCRIPTION Decal - USA (November 1989 to Present Only) Decal Options: JLG Lift (Prior to November 1989) JLG (November 1989 to Present) Decal - Lift Here Options: Decal (Brown) (Prior to November 1989) Decal (Creme) (November 1989 to S/N 45888) Decal (SN 45888 to Present) Decal - Lift Here (Brown) Options: Decal - Lift (Prior to SN 45888) Decal - Lift (SN 45888 to Present) Decal - Warning (Used May 1994 to Present) Decal - 500 Lbs Decal - 650 Lbs Decal - 750 Lbs Decal - Bar Code (Used September 1995 to Present) Decal - Capacity (SN 46314 to Present) Decal - JLG 3 1/2in (80HX+6 Only) Decal - Extend-A-Reach (80HX+6 Only) Decal - Fan Blade (Prior to SN 61083) DECALS INSTALLATION (OPTIONAL PARTS) Decal - Fuel LP Gas Options: Decal (Brown) (Prior to SN 59050) Decal, LPG (SN 59050 to Present) Decal - Fuel Options: Gas Machines (Prior to SN 59050) Gas Machines (SN 59050 to Present) Diesel Machines (Prior to SN 59050) Diesel Machines (SN 59050 to Present) Decal - Caution LP Gas Options: Decal - Caution LP Gas (Prior to May 1994) Decal - Caution LP Gas (May 1994 to Present) Nameplate - Caution Options: 500 Lb. Machines with PQ Controllers Built Prior to March 1991 Machines with PQ Controllers Built March 1991 to May 1991 750 Lb. Machines with PQ Controllers Built Prior to May 1991 Nameplate - Danger Options: Nameplate - Danger (80HX Prior to May 1991) Nameplate - Danger (86HX & 80HX+6 Prior to May 1991) Nameplate - Caution/Danger Options: Machines with PQ Controllers Built May 1991 to May 1994 Machines with PQ Controllers Built May 1994 to Present Machines with OEM Controllers Built Through May 1991 Machines with OEM Controllers Built May 1991 to May 1994 Machines with OEM Controllers Built May 1994 to Present Mounting Bracket Options: Bracket (Machines Built May 1991 to March 1993) Bracket (Machines Built March 1993 to Present) Decal - LP Gas Liquid System Options: Without LP Gas With LP Gas (Prior to SN 59048)

80H/80HX/86HX/80HX+6

REV

455

SECTION 8 - DECALS ITEM 78

101 101

102 102 102

456

PART NUMBER 1702720 2900677

QTY 1 Ref 1

2900928

1

0251685 3252095 3820001 0256488 0256487

Ref 2 8 Ref Ref Ref 1 1

1702961 1702962

DESCRIPTION With LP Gas (SN 59048 to Present) Decal Kit Options - Brown: Decal Kit 80HX & 80H (Includes Items 2-5, 7, 11-13, 15, 17, 18, 21, 25, 28-32, 35, 42-45, 54, 76 & 77) Decal Kit 80HX+6 (Includes Items 2-7, 11-13, 15, 17, 18, 21, 25, 28-32, 35, 42-45, 54, 55, 58, 76 & 77) LIFTING DIAGRAM INSTALLATION Decal - Lifting Diagram Rivet PROP 65 DECAL INSTALLATION - GAS MACHINES PROP 65 DECAL INSTALLATION - DIESEL MACHINES Decal - prop 65 options:: Gas Machines Diesel Machines

80H/80HX/86HX/80HX+6

REV

-

-

3120272

SECTION 8 - DECALS FIGURE 8-2. DECALS INSTALLATION - DOMESTIC BLACK DECALS

458

80H/80HX/86HX/80HX+6

3120272

SECTION 8 - DECALS FIGURE 8-2. DECALS INSTALLATION - DOMESTIC BLACK DECALS ITEM

1 2 3 3 3 4 4 4 5 5 5 6 6 6 7 7 7 7 7 10 10 10 10 11 11 11 12

12 12 13 13 13 14 14 14 15 15 15 17 18 20 21 21 21 22

3120272

PART NUMBER 0239187 0251638 Not Available 1700584 1700157 1701509

QTY Ref Ref Ref 1 1 Ref 1 1 Ref

1700582 1702293 1700643 1702299 3251665 3251786 1700477 1702276 1702612 1704277 3250453 3251766 3252347 1700476 1702294

3250444 3251870 1700585 1702277 1700053 Not Required 1700058 1701501 1700195 1701326 1701334 1700640 1702284 3820001

Ref 1 1 Ref 1 1 Ref 2 2 2 2 Ref 1 1 1 Ref 2 2 Ref

1 1 Ref 4 4 Ref 4 0 Ref 4 4 1 4 40 ft.

Ref 2 2 AR

DESCRIPTION DECALS INSTALLATIONS - BLACK Decals Installation 80HX With Standard Controls Decals Installation 80HX+6 With Standard Controls Nameplate - Serial Number Decal - Patent Decal - Manual Options: Mounted on Manual Storage Box at Rear - Prior to May 1994 Mounted on Manual Storage Box at Rear - May 1994 to Present Decal - Ground Control Options: Decal - Ground Control (Prior to May 1994) Decal - Ground Control (May 1994 to Present) Decal - Caution Options: Decal - Caution (Prior to May 1994) Decal - Caution (May 1994 to Present) Nameplate - Load/Reach Options: Nameplate - Load/Reach 80H & 80HX Nameplate - Load/Reach 80HX+6 Decal - Attach Belt Options: Decal - Attach Belt (Prior to May 1994) Decal - Attach Belt (May 1994 to September 1995) Decal - Attach Belt (September 1995 to S/N 61083) Decal - Attach Belt (SN 61083 to Present) Nameplate - Footswitch Options: Nameplate - Footswitch (Prior to July 1987) Nameplate - Footswitch (July 1987 to June 1992) Nameplate - Footswitch (June 1992 to Present) Decal - No Hands Options: Decal - No Hands (Prior to May 1994) Decal - No Hands (May 1994 to Present) Nameplate - Valve Select Options (Fixed Axle Only) Located on top of Frame Prior to October 1995/Located on front of Frame October 1995 to Present: Nameplate - Valve Select (Prior to September 1990) Nameplate - Valve Select (September 1990 to Present) Decal - Crushing Options: Decal - Crushing (Prior to May 1994) Decal - Crushing (May 1994 to Present) Decal - FWD Options: Decal - FWD (Prior to November 1992) Decal - FWD (November 1992 to Present) Decal - Arrow Options: Black (Prior to November 1992) Black/White (November 1992 to Present) Decal - Hydraulic (Black) Decal - Tie-Down Decal - Black Stripe Decal - Crushing Options: Decal - Crushing (Prior to May 1994) Decal - Crushing (May 1994 to Present) Rivet

80H/80HX/86HX/80HX+6

REV 17 14

459

SECTION 8 - DECALS ITEM 25 25 25 27 27 27 27 28 28 28 28 29 30 30 30 30 31 31 31 32 33 34 35 37 38 39 40 41 42 43 43 43 44 45 54 55 55 55 56 57 58 59 71 71 71 72 72 72 72 72

460

PART NUMBER 1700580 1702292 1701026 1701747 1701432 1700349 1701685 1701548 1700583 3251637 1702301 1702888 1700593 1702153 3251243 0961127 0100010 1701336 0860520 3311405 4751400 1060279 0641408 3251813 1700349 1701321 1700232 1700232 1702282 1701678 1701680 1701681 Not Available 1702966 1701435 1701431

1700197 1701543 1700194 1701542 1700196 1701505

QTY Ref 3 3 Ref 2 2 2 Ref 3 3 1 1 Ref 1 1 1 Ref 1 1 1 1 AR 1 1 5 6 1 1 1 Ref 1 1 2 2 1 1 1 1 1 2 2 Ref Ref 1 1 Ref 1 1 1 1

DESCRIPTION Decal - Electrocution Hazard Decal - Electrocution (Prior to May 1994) Decal - Electrocution (May 1994 to Present) Decal - Model Options: Decal - Model (80HX Prior to March 1992) Decal - Model (80HX March 1992 to Present) Decal - Model 80HX+6 Decal - JLG Lift Options: Decal - JLG Lift (80HX Prior to April 1992) Decal - JLG Lift (80HX April 1992 to Present) Decal - JLG Lift (80HX+6 April 1992 to Present) Decal - Ground Control Location Nameplate - Axle Extend/Retract Options: Nameplate - Axle Extend/Retract (Prior to May 1994) Nameplate - Axle Extend/Retract (May 1994 to October 1995) Nameplate - Axle Extend/Retract (October 1995 to Present) Decal - Inspection Options: Decal - Inspection (Prior to May 1994) Decal - Inspection (May 1994 to Present) Nameplate - 120V Bushing, Snap Loctite, Adhesive (Not Shown) Decal - Full/Add (Black) Box, Manual Storage (Used July 1987 to Present) Locknut 1/4in-20NC Flatwasher 1/4in Cable, Lanyard Bolt 1/4in-20NC x 1in Decal - USA (November 1989 to Present Only) Decal Options: JLG Lift (Prior to November 1989) JLG (November 1989 to Present) Decal - Lift Here (Black) Decal - Lift Here (Black) Decal - Warning (Used May 1994 to Present) Decal - 500 Lbs Decal - 650 Lbs Decal - 750 Lbs Decal - Bar Code (Used September 1995 to Present) Decal - Capacity (SN 46314 to Present) Decal - JLG 3 1/2in (80HX+6 Only) Decal - Extend-A-Reach (80HX+6 Only) DECALS INSTALLATION (OPTIONAL PARTS) Decal - Fuel LP Gas Options: Decal - Fuel LP Gas (Prior to SN 59050) Decal - Fuel LP Gas (SN 59050 to Present) Decal - Fuel Options: Gas Machines (Prior to SN 59050) Gas Machines (SN 59050 to Present) Diesel Machines (Prior to SN 59050) Diesel Machines (SN 59050 to Present)

80H/80HX/86HX/80HX+6

REV

3120272

SECTION 8 - DECALS ITEM 73 73 73 74 74 74

PART NUMBER

74 75 75 75 76 76 76 76 76 76 77 77 77

3252087

101 101

102 102 102

3120272

3251028 3252356 3251607 3251548

QTY Ref 1 1 Ref 1 1

2900678

1 Ref 1 1 Ref 1 1 1 1 1 Ref 1 1 Ref 1

2900929

1

0251685 3252095 3820001 0256488 0256487

Ref 2 8 Ref Ref Ref 1 1

3251780 3251549 3252144 3252369 3252107 3252144 3252369 3530997 3536671

1702961 1702962

DESCRIPTION Decal - Caution LP Gas Options: Decal - Caution LP (Prior to May 1994) Decal - Caution LP (May 1994 to Present) Nameplate - Caution Options: 500 Lbs Machines with PQ Controllers Built Prior to March 1991 500 Lbs Machines with PQ Controllers Built March 1991 to May 1991 750 Lbs Machines with PQ Controllers Built Prior to May 1991 Nameplate - Danger Options: Nameplate - Danger (80HX Prior to May 1991) Nameplate - Danger (86HX & 80HX+6 Prior to May 1991) Nameplate - Caution/Danger Options: Machines with PQ Controllers Built May 1991 to May 1994 Machines with PQ Controllers Built May 1994 to Present Machines with OEM Controllers Built Through May 1991 Machines with OEM Controllers Built May 1991 to May 1994 Machines with OEM Controllers Built May 1994 to Present Mounting Bracket Options: Machines Built May 1991 to March 1993 Machines Built March 1993 to Present Decal Kit Options - Black Decal Kit 80HX (Includes Items 2-5, 7, 11-13, 15, 17, 18, 21, 25, 28-32, 35, 42-45, 54, 76 & 77) Decal Kit 80HX+6 (Includes Items 2-5, 7, 11-13, 15, 17, 18, 21, 25, 28-32, 35, 42-45, 54, 55, 58, 76 & 77) LIFTING DIAGRAM INSTALLATION Decal - Lifting Diagram Rivet PROP 65 DECAL INSTALLATION - GAS MACHINES PROP 65 DECAL INSTALLATION - DIESEL MACHINES Decal - Prop 65 Options: Gas Machines Diesel Machines

80H/80HX/86HX/80HX+6

REV

-

-

461

SECTION 8 - DECALS FIGURE 8-3. DECALS INSTALLATION - COUNTRY SPEC BROWN DECALS

462

80H/80HX/86HX/80HX+6

3120272

SECTION 8 - DECALS FIGURE 8-3. DECALS INSTALLATION - COUNTRY SPEC BROWN DECALS ITEM

1 2 2 2 2 3 4 5 5 5 5 6 6 6 6 6 7 7 7 7 7 7 8 8 8 8 9 10 10 10 10 11 11 11 11 12 12 12 12 13 13

3120272

PART NUMBER 0257519 0257521 0252100 0257197 0257199 0255848 0255849 0255850 Not Available 1700584 Not Required 1702573 1701509 Not Required Not Required Not Required 1702607 Not Required Not Required 1702666 1702668 1703900 Not Required 1702690 1704277 1703538 1701922 1702608 Not Required 3252540 3252220 3252489 1703899 Not Required 1702586 1701375 1701375 1702660 1701518

QTY Ref Ref Ref Ref Ref Ref Ref Ref Ref 1 Ref 1 0 1 1 0 Ref 0 0 1 Ref 0 0 1 1 Ref 1 0 Ref 1 1 Ref 1 1 1 0 Ref 1 1 1 Ref 1 0 1 Ref 2 2 2 Ref AR

DESCRIPTION DECALS INSTALLATIONS BRAZIL - 80HX BRAZIL - 80HX+6 JAPANESE - 80H JAPANESE - 80HX JAPANESE - 80HX+6 LATIN AMERICAN - 80H LATIN AMERICAN - 80HX LATIN AMERICAN - 80HX+6 Nameplate - Serial Number Decal - Patent Options: Brazil Japanese Latin American Decal - Manual Not Required Decal - Caution Options: Brazil Japanese Latin American Decal - Load/Reach Options: Brazil Japanese Latin American - 80H & 80HX Latin American - 80HX+6 Decal - Attach Lanyard Options: Brazil Japanese Latin American Latin American (Prior to SN 61083) DECAL,LANYARD ATTACH (SN 61083 to Present) Decal - Caution/Danger Options: Brazil Japanese Latin American Latin American Nameplate, Footswitch Options: Brazil Japanese Latin American Decal - No Hands Options: Brazil Japanese Latin American Decal, Extend-A-Reach (80HX+6 Only) Options: Brazil Japanese Latin American Decal - Crushing Options: Brazil

80H/80HX/86HX/80HX+6

REV 2 2 E 1 1 5 8 6

463

SECTION 8 - DECALS ITEM 13 13 14 15 16 16 16 16 16 17 17 17 17 17 18 18 18 18 18 19 19 19 20 20 20 21 21 21 21 22 23 24 25 25 25 25 26 27 27 27 27 28 28 28 29 29 29 29 30 30 30

464

PART NUMBER 1701518 1702609 1701501 Not Required 1702722 1701542 1702600 1701505 1701504 1701504 1702599 1701504 1701500 1701500 1702604 1701500 1700429 1701543 1701703

Not Required Not Required 1702583 3820001 Not Required Not Required Not Required Not Required 1702585 Not Required 1701742 1701741 1701379 1701684 1701376 Not Required 1701920 1702601 1703535 1701929

QTY AR AR 4 0 Ref 1 1 1 1 Ref 1 1 1 1 Ref 8 8 8 8 Ref 1 1 Ref Ref Ref 0 0 AR AR 0 0 Ref 0 0 3 0 Ref 2 2 2 Ref 3 1 Ref 0 1 1 Ref 1 1

DESCRIPTION Japanese Latin American Decal - Arrow Not Required Decal Fuel Options: Gas Machines (Prior to SN 59050) Gas Machines (SN 59050 to Present) Diesel Machines (Prior to SN 59050) Diesel Machines (SN 59050 to Present) Decal - Hydraulic Options: Brazil Japanese Latin American (Prior to SN 59048) Latin American (SN 59048 to Present) Decal - Tie-Down Options: Brazil Japanese Latin American (Prior to SN 59048) Latin American (SN 59048 to Present) Decal - LP Gas Options: Decal (Brown) (Prior to SN 59050) Decal, LPG (SN 59050 to Present) Decal - Brown Stripe Options: Decal - Brown Stripe 80HX Decal - Brown Stripe 80HX+6 Decal - Crushing Options: Brazil Japanese Latin American Rivet Not Required Not Required Decal - Electrocution Hazard Options: Brazil Japanese Latin American Not Required Decal - Model Options: Decal - Model 80H Decal - Model 80HX Decal - Model 80HX+6 Decal - JLG Lift Options: JLG Lift 3in (80HX) JLG Lift 5in (80HX+6) Decal - Ground Control Options: Brazil Japanese Latin American Decal - Axle Ext/Ret (80HX Only) Options: Brazil Japanese

80H/80HX/86HX/80HX+6

REV

3120272

SECTION 8 - DECALS ITEM 30 31 32 32 32 32 33 34 35 35 35 35 37 38 39 40 41 42 42 42 42 43 44 44 44 44 45 45 45 45 45 46 46 46 46 47 47 47 47 47 48 48 48 48 48 49 49 49 49 52 52

3120272

PART NUMBER 1702662 1702669 Not Required Not Required 1703453 0961127 0100010 1701502 1701502 1702602 0860520 3311405 4751400 1060279 0641408 1703537 1701930 1701795 1700981 Not Required Not Required 3251813 Not Required Not Required 1702835 1701500 Not Required Not Required 1701110 Not Required Not Required 1702603 1701500 1701503 1701503 Not Required 1701503 1701499 1701499 Not Required Not Required

QTY 1 1 Ref 0 0 1 1 AR Ref 1 1 1 1 5 6 1 1 Ref 1 1 1 1 Ref 0 0 1 Ref 0 0 2 2 Ref 0 0 2 Ref 0 0 2 2 Ref 1 1 0 1 Ref 2 2 0 Ref 0

DESCRIPTION Latin American Decal - Dual Fuel Caution Decal - AC to Platform Options: Brazil Japanese Latin American Bushing, Snap Loctite, Adhesive Decal - Hydraulic Oil (High) Options: Brazil Japanese Latin American Box, Manual Storage Locknut 1/4in-20NC Flatwasher 1/4in Cable, Lanyard Bolt 1/4in-20NC x 1in Decal - Select Valve Options: Brazil Japanese Latin American Decal - JLG 5in Decal - USA Options: Brazil Japanese Latin American Decal - Lift Here (Cream) Options: Brazil Japanese Latin American (Prior to SN 59048) Latin American (SN 59048 to Present) Decal - JLG 3 1/2in Options: Decal - JLG 80H Decal - JLG 80HX Decal - JLG 80HX+6 Decal - Lift Here (Brown) Options: Brazil Japanese Latin American (Prior to SN 59048) Latin American (SN 59048 to Present) Decal - Hydraulic Oil (Low) Options: Brazil Japanese Latin American (Prior to SN 59048) Latin American (SN 59048 to Present) Decal - Don't Lift Up/Tie Down Brazil Japanese Latin American Decal - Capacity Options: Brazil

80H/80HX/86HX/80HX+6

REV

465

SECTION 8 - DECALS

466

ITEM 52 52 53 53 53 53 54 54 54 54 55 55 55 55 56 57 58 58 58 58 59 59 59 59 60 60 60 60 61

PART NUMBER 1701924 1702661

61 61 61 62 63 64 65 66 66 66 66 67 67 67 67

Not Required Not Required 1702720 3570376 0641505 4751500 3311505

1703548 1701923 Not Required Not Required 4420052 Not Required 1703614 3252341 1703666 Not Required Not Available Not Required Not Required 1702552 Not Required Not Required 1702581 Not Required Not Required 1702663

QTY 1 1 Ref 1 1 0 Ref 0 19 ft 0 Ref 1 1 1 0 1 Ref 0 0 1 Ref 0 0 1 Ref 0 0 1 Ref

2900939

0 0 1 1 4 8 4 Ref 1 0 1 Ref 0 0 1 Ref AR

2910047 Not Available 2910016

AR AR AR

1703546 Not Required 1702606 Not Required Not Required 1702663

DESCRIPTION Japanese Latin American Decal - Caution Options: Brazil Japanese Latin American Tape, Safety Options: Brazil Japanese Latin American Nameplate, Manual Descent Options: Brazil Japanese Latin American Not Required Decal - Bar Code Decal - Inspection Options: Brazil Japanese Latin American Decal - Warning Options: Brazil Japanese Latin American Decal - Fan Blade (Not Shown) Options: Brazil Japanese Latin American Decal - LP Gas System (80H & 80HX Only) (Not Shown) Options: Brazil Japanese Latin American Plate (Latin American - 80HX+6 Only) Bolt 5/16in-18NC x 5/8in (Latin American - 80HX+6 Only) Flatwasher 5/16in (Latin American - 80HX+6 Only) Nut 5/16in-18NC (Latin American - 80HX+6 Only) Decal - G.C. Location Options: Brazil Japanese Latin American Decal - Fan Blade (Not Shown) Options: Brazil Japanese Latin American Decal Kit Options: Brazil Spec 80HX (Includes Items 2, 3, 8, 10, 13, 14, 17, 18, 21, 27, 28, 30, 35, 43, 48, 49, 53, 55 & 66) Brazil Spec 80HX+6 (Includes Items 7, 11, 30, 42, 53, 55 & 66) Japanese Spec 80HX & 80HX+6 Latin American Spec 80HX (Includes Items 2, 3, 5, 7, 8, 10, 13, 14, 17, 18, 25, 27-30, 32, 35, 42-44, 47, 55 & 66)

80H/80HX/86HX/80HX+6

REV

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SECTION 8 - DECALS ITEM

3120272

PART NUMBER 2910017

QTY AR

DESCRIPTION Latin American Spec 80HX+6 (Includes Items 2, 3, 5-8, 10, 1214, 17, 18, 21, 25, 27-30, 32, 35, 42-46, 52, 55, 58-61 & 66)

80H/80HX/86HX/80HX+6

REV

467

SECTION 8 - DECALS FIGURE 8-4. DECALS INSTALLATION - COUNTRY SPEC BLACK DECALS

468

80H/80HX/86HX/80HX+6

3120272

SECTION 8 - DECALS FIGURE 8-4. DECALS INSTALLATION - COUNTRY SPEC BLACK DECALS ITEM

1 2 3 4 4 4 5 6 7 7 7 8 8 8 9 10 10 10 11 11 11 12 12 12 13 14 15 16 16 16 17 18 19 19 19 20 20 20 21 22 23 to 26 27 27 27 28

3120272

PART NUMBER 0257520 0257522 0257196 0257198 Not Available 1700584 1701509 Not Required 1703480 Not Required Not Required 1703900 Not Required 1703538 Not Required Not Required 3252540 3252220 1703899 Not Required 1701375 1701431 1701518 1701501 Not Required 1701542 1701505 1701504 1701500 1700197 1701543 1701334

Not Required 3820001 Not Required 1701747 1701432

QTY Ref Ref Ref Ref Ref 1 1 1 Ref 0 1 0 0 Ref 1 0 Ref 1 0 0 Ref 1 1 Ref 1 0 Ref 2 2 AR 4 0 Ref 1 1 1 4 Ref 1 1 Ref Ref 0 AR 0 Ref 2 2 Ref

DESCRIPTION DECALS INSTALLATION - BLACK OPTIONS: BRAZIL - 80HX BRAZIL - 80HX+6 JAPANESE - 80HX JAPANESE - 80HX+6 Nameplate - Serial Number Decal - Patent Decal - Manual Decal - Manual Descent Options: Brazil Japanese Not Required Not Required Decal - Attach Lanyard Options: Brazil Japanese Decal - Caution Options: Brazil Japanese Not Required Nameplate - Footswitch Options: Brazil Japanese Decal - No Hands Options: Brazil Japanese Decal, Extend-A-Reach (80HX+6 Only) Options: Brazil Japanese Decal - Crushing Decal - Arrow Not Required Decal Fuel Options: Gas Diesel Decal - Hydraulic Decal - Tie-Down Decal - LP Gas Options: Decal (Black) (Prior to SN 59050) Decal, LPG (SN 59050 to Present) Decal - Black Stripe Options: Decal - Black Stripe 80HX Decal - Black Stripe 80HX+6 Not Required Rivet Not Required Decal - Model Options: Decal - Model 80HX Decal - Model 80HX+6 Decal - JLG Lift Options:

80H/80HX/86HX/80HX+6

REV 2 2 1 7

469

SECTION 8 - DECALS ITEM 28 28 29 29 29 30 30 30 31 32 33 34 35 37 38 39 40 41 42 42 42 43 44 45 46 46 46 47 48 49 52 52 52 53 53 53 54 54 54 55 55 55 56 57 62 to 65 66 66 66

470

PART NUMBER 1701685 1701548 Not Required 1701920 1703535 1701929 1702669 Not Required 0961127 0100010 1701502 0860520 3311405 4751400 1060279 0641408 1703537 1701930 Not Required 1701321 Not Required Not Required 1701435 Not Required 1701503 1701499 Not Required 1701924 1703548 1701923 Not Required 4420052 1703614 3252341 Not Required Not Available Not Required 1703546 Not Required

QTY 3 1 Ref 0 1 Ref 1 1 1 0 1 AR 1 1 5 6 1 1 Ref 1 1 0 1 0 Ref 0 2 0 1 2 Ref 0 1 Ref 1 1 Ref 0 19 ft Ref 1 1 0 1 0 Ref 1 0

DESCRIPTION JLG Lift 3in (80HX) JLG Lift 5in (80HX+6) Decal - Ground Control Brazil Japanese Decal - Axle Ext/Ret (80HX Only) Options: Brazil Japanese Decal - Dual Fuel Caution Not Required Bushing, Snap Loctite, Adhesive (Not Shown) Decal - Hydraulic Oil (High) Box, Manual Storage Locknut 1/4in-20NC Flatwasher 1/4in Cable, Lanyard Bolt 1/4in-20NC x 1in Decal - Select Valve Options: Brazil Japanese Not Required Decal - JLG Not Required Decal - JLG Options: Decal - JLG 80HX Decal - JLG 80HX+6 Not Required Decal - Hydraulic Oil (Low) Decal - Don't Lift Up/Tie Down Decal - Capacity Options: Brazil Japanese Decal - Caution Options: Brazil Japanese Tape, Safety Options: Brazil Japanese Nameplate, Manual Descent Options: Brazil Japanese Not Required Decal - Bar Code Not Required Decal - G.C. Location Options: Brazil Japanese

80H/80HX/86HX/80HX+6

REV

3120272

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK

3120272

80H/80HX/86HX/80HX+6

471

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK FIGURE 9-1. MODELS 80HX/80HX+6 (STANDARD CONTROLS) STANDARD PARTS

ITEM

472

PART NUMBER Note

QTY Ref

7012339 7012339 7012339 7000417 7000417 7000417 7002450 7002450 7002450 7000418 7000418 7000418 7004214 7004214 7004214 3740067 3740067 3740067 1340046 1340046 1340046 2120107 2120107 2120107 3740049 3740049 3740049 3740016 3740016 3740016 4360186 4360186 4360186 4360069 4360069 4360069 4360466 4360466 4360466 2860030 2860030 2860030

Ref 1 1 1 1 1 1 1 1 1 1 1 1 4 8 12 1 1 1 4 8 12 4 8 12 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 4 6

DESCRIPTION Note: The following list will service fleets of machines (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.

STANDARD PARTS Coil - Vickers Valve, (for fleets of 1 to 10) Coil - Vickers Valve, (for fleets of 10 to 20) Coil - Vickers Valve, (for fleets of 20 of more) Coil - Bang-Bang Valve (Dump), (for fleets of 1 to 10) Coil - Bang-Bang Valve (Dump), (for fleets of 10 to 20) Coil - Bang-Bang Valve (Dump), (for fleets of 20 of more) Coil - Bang-Bang Valve (Dump), (for fleets of 1 to 10) Coil - Bang-Bang Valve (Dump), (for fleets of 10 to 20) Coil - Bang-Bang Valve (Dump), (for fleets of 20 of more) Coil - Bang-Bang Valve (Working), (for fleets of 1 to 10) Coil - Bang-Bang Valve (Working), (for fleets of 10 to 20) Coil - Bang-Bang Valve (Working), (for fleets of 20 of more) Element, Air Filter, (for fleets of 1 to 10) Element, Air Filter, (for fleets of 10 to 20) Element, Air Filter, (for fleets of 20 of more) Relay, (for fleets of 1 to 10) Relay, (for fleets of 10 to 20) Relay, (for fleets of 20 of more) Breather, Hydraulic Tank, (for fleets of 1 to 10) Breather, Hydraulic Tank, (for fleets of 10 to 20) Breather, Hydraulic Tank, (for fleets of 20 of more) Element, Hydraulic Oil Filter, (for fleets of 1 to 10) Element, Hydraulic Oil Filter, (for fleets of 10 to 20) Element, Hydraulic Oil Filter, (for fleets of 20 of more) Relay - SPDT, (for fleets of 1 to 10) Relay - SPDT, (for fleets of 10 to 20) Relay - SPDT, (for fleets of 20 of more) Relay - 3PDT, (for fleets of 1 to 10) Relay - 3PDT, (for fleets of 10 to 20) Relay - 3PDT, (for fleets of 20 of more) Breaker, Circuit - 35 Amp, (for fleets of 1 to 10) Breaker, Circuit - 35 Amp, (for fleets of 10 to 20) Breaker, Circuit - 35 Amp, (for fleets of 20 of more) Breaker, Circuit - 10 Amp, (for fleets of 1 to 10) Breaker, Circuit - 10 Amp, (for fleets of 10 to 20) Breaker, Circuit - 10 Amp, (for fleets of 20 of more) Switch, Key, (for fleets of 1 to 10) Switch, Key, (for fleets of 10 to 20) Switch, Key, (for fleets of 20 of more) Key, (for fleets of 1 to 10) Key, (for fleets of 10 to 20) Key, (for fleets of 20 of more)

80H/80HX/86HX/80HX+6

REV

3120272

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK ITEM

3120272

PART NUMBER 4360199 4360199 4360199 4360274 4360274 4360274 4360202 4360202 4360202 4360201 4360201 4360201 4360200 4360200 4360200 3740057 3740057 3740057 3740058 3740058 3740058 70002008 70002008 70002008 2940006 2940006 2940006 4360209 4360209 4360209 7011907 7011907 7011907 7003751 7003751 7003751 4360475 4360475 4360475 4360476 4360476 4360476 3990010 3990010 3990010

QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2

DESCRIPTION Switch, Toggle - SPDT, (for fleets of 1 to 10) Switch, Toggle - SPDT, (for fleets of 10 to 20) Switch, Toggle - SPDT, (for fleets of 20 of more) Switch, Push Button - SPST/MC, (for fleets of 1 to 10) Switch, Push Button - SPST/MC, (for fleets of 10 to 20) Switch, Push Button - SPST/MC, (for fleets of 20 of more) Switch, Toggle - DPDT/MC/CO, (for fleets of 1 to 10) Switch, Toggle - DPDT/MC/CO, (for fleets of 10 to 20) Switch, Toggle - DPDT/MC/CO, (for fleets of 20 of more) Switch, Toggle - DPDT, (for fleets of 1 to 10) Switch, Toggle - DPDT, (for fleets of 10 to 20) Switch, Toggle - DPDT, (for fleets of 20 of more) Switch, Toggle - DPDT/MC, (for fleets of 1 to 10) Switch, Toggle - DPDT/MC, (for fleets of 10 to 20) Switch, Toggle - DPDT/MC, (for fleets of 20 of more) Relay - 2PST, (for fleets of 1 to 10) Relay - 2PST, (for fleets of 10 to 20) Relay - 2PST, (for fleets of 20 of more) Relay - 4PDT, (for fleets of 1 to 10) Relay - 4PDT, (for fleets of 10 to 20) Relay - 4PDT, (for fleets of 20 of more) Power Track - 1 Foot Section, (for fleets of 1 to 10) Power Track - 1 Foot Section, (for fleets of 10 to 20) Power Track - 1 Foot Section, (for fleets of 20 of more) Latch, Platform Door, (for fleets of 1 to 10) Latch, Platform Door, (for fleets of 10 to 20) Latch, Platform Door, (for fleets of 20 of more) Breaker, Circuit - 20 Amp, (for fleets of 1 to 10) Breaker, Circuit - 20 Amp, (for fleets of 10 to 20) Breaker, Circuit - 20 Amp, (for fleets of 20 of more) Electrical Assembly - 1600141 Controller, (for fleets of 1 to 10) Electrical Assembly - 1600141 Controller, (for fleets of 10 to 20) Electrical Assembly - 1600141 Controller, (for fleets of 20 of more) Potentiometer, (for fleets of 1 to 10) Potentiometer, (for fleets of 10 to 20) Potentiometer, (for fleets of 20 of more) Switch, Mushroom, (for fleets of 1 to 10) Switch, Mushroom, (for fleets of 10 to 20) Switch, Mushroom, (for fleets of 20 of more) Contact, Switch Block, (for fleets of 1 to 10) Contact, Switch Block, (for fleets of 10 to 20) Contact, Switch Block, (for fleets of 20 of more) Diode - 6 Amp, (for fleets of 1 to 10) Diode - 6 Amp, (for fleets of 10 to 20) Diode - 6 Amp, (for fleets of 20 of more)

80H/80HX/86HX/80HX+6

REV

473

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK FIGURE 9-2. MODELS 80HX/80HX+6 (STANDARD CONTROLS) VARIABLE PARTS

ITEM

474

PART NUMBER Note

QTY Ref

3740059 3740059 3740059 7029276 7029276 7029276 3740080 3740080 3740080 7021869 7021869 7021869 4360212 4360212 4360212 4360057 4360057 4360057 4360277 4360277 4360277

Ref 1 1 1 1 Dozen 1 Dozen 1 Dozen 1 1 1 1 Dozen 1 Dozen 1 Dozen 1 1 2 1 2 2 1 1 1

DESCRIPTION Note: The following list will service fleets of machines (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.

VARIABLE PARTS Relay (Deutz), (for fleets of 1 to 10) Relay (Deutz), (for fleets of 10 to 20) Relay (Deutz), (for fleets of 20 of more) Filter, Oil (Deutz Engine Machines), (for fleets of 1 to 10) Filter, Oil (Deutz Engine Machines), (for fleets of 10 to 20) Filter, Oil (Deutz Engine Machines), (for fleets of 20 of more) Relay (Ford Engine Machines), (for fleets of 1 to 10) Relay (Ford Engine Machines), (for fleets of 10 to 20) Relay (Ford Engine Machines), (for fleets of 20 of more) Filter, Engine Oil (Ford Engine Machines), (for fleets of 1 to 10) Filter, Engine Oil (Ford Engine Machines), (for fleets of 10 to 20) Filter, Engine Oil (Ford Engine Machines), (for fleets of 20 of more) Breaker, Circuit - 3 Amp (Deutz), (for fleets of 1 to 10) Breaker, Circuit - 3 Amp (Deutz), (for fleets of 10 to 20) Breaker, Circuit - 3 Amp (Deutz), (for fleets of 20 of more) Switch, Limit, (for fleets of 1 to 10) Switch, Limit, (for fleets of 10 to 20) Switch, Limit, (for fleets of 20 of more) Switch, Limit, (for fleets of 1 to 10) Switch, Limit, (for fleets of 10 to 20) Switch, Limit, (for fleets of 20 of more)

80H/80HX/86HX/80HX+6

REV

3120272

SECTION 10 - SPECIAL OPTIONS

SECTION 10 - SPECIAL OPTIONS

3120272

80H/80HX/86HX/80HX+6

475

SECTION 10 - SPECIAL OPTIONS FIGURE 10-1. SPECIAL OPTIONS

ITEM

PART NUMBER 0237063 Note

QTY Ref Ref

0237142 0250330 0237143 0252569

Ref Ref Ref Ref Ref

0270723 1702788

Ref Ref Ref

1704174 0251223 0251185 0251042 0251053 0251220 0251222 2901171 0251223 0258376 0801151 0239121 0254834 0256789 0250729

Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref

0239776 0251982 0239418

Ref Ref Ref

0254161 0253634 0256620 0272190 0253550 3252221

Ref Ref Ref Ref Ref 1 Ref Ref Ref Ref Ref Ref Ref

0239497 0239498 0254749 0254750 0256168 0256297

476

DESCRIPTION AIR CLEANER SERVICE INDICATOR INSTALLATION Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department.

AIRLINE TO PLATFORM INSTALLATIONS 1/2in Airline Installation - 80HX & 80H 1/2in Airline Installation - 80HX+6 & 86HX 3/4in Airline Installation - 80HX & 80H ALTERNATOR INSTALLATION - TOTALLY ENCLOSED (CUMMINS) BEACON MOUNTED UNDER PLATFORM INSTALLATION BIODEGRADABLE HYDRAULIC FLUID DECALS Decal - Biodegradable Hydraulic Fluid (Used with Mobile EAL 224 H) Decal - Biodegradable Hydraulic Fluid (Used with Mobile SYN) BOEING SPECIAL EQUIPMENT INSTALLATION Tow Package Installation Bubble Level Installation Airline Fittings Installation Battery Disconnect Switch Installation Keyed Start Switch Installation Torque Hub Disconnect Kit Miscellaneous Boeing Components BOOM INSTALLATION - SPECIAL MODIFIED Boom Assembly BRUSH INSTALLATION - T/T BEARING 4IN SPACER INSTALLATION - T/T BEARING CAMERA MOUNTING INSTALLATION CAPACITY DECALS INSTALLATION - PLATFORM MOUNTED (500LBS) CAPACITY DECALS INSTALLATION - PLATFORM GATE AND CONSOLE BOX MOUNTED Capacity Decals Installation (650Lbs) Capacity Decals Installation (750Lbs) CONTACTOR BOX AND RELAY INSTALLATION - U/L MACHINES CHIP COVERS INSTALLATION - POWER TRACK COVER INSTALLATION - METAL CONSOLE (80HX) COVER INSTALLATION - METAL CONSOLE (80HX+6) COVER INSTALLATION - RUBBER CONSOLE (80HX) CSA DECALS INSTALLATION Decal - CSA CUMMINS ENGINE ASSEMBLY AND INSTALLATIONS With Fixed Axle Built Prior to March 1994 With Fixed Axle Built Prior to March 1994 With Fixed Axle Built March 1994 To Present With Fixed Axle Built March 1994 To Present With Oscillating Axle With Oscillating Axle

80H/80HX/86HX/80HX+6

REV

3120272

SECTION 10 - SPECIAL OPTIONS ITEM

PART NUMBER 0258832

QTY Ref

0258833

Ref

0256956

Ref

0270678

Ref

1001110984 1001109671 1001110131 0256150

Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref 1 1 1 Ref

0861035 0257598

Ref Ref

0861143 0258926

Ref Ref

0861261 0254062

Ref Ref

0860866 0860931 0860867 0860930 0255542 0860927 0860926

Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref

0250632 0254109 0235110 0252736 0258911 0237014 0255072

0238779 0238784 0252654 2580024 0239194 0236873 0256337 0254752 4360295

3120272

DESCRIPTION DEUTZ ENGINE ASSEMBLY AND INSTALLATION U/L MACHINES WITH OSCILLATING AXLE DEUTZ ENGINE ASSEMBLY AND INSTALLATION U/L MACHINES WITH OSCILLATING AXLE DECAL INSTALLATION - LANYARD ATTACHMENT (GM K-1 SPEC) ENGINE SHUTDOWN INSTALLATION - CUMMINS DIESEL MACHINES EXHAUST INSTALLATION - SPECIAL Deutz Engines: Exhaust Purifier Installation (Prior to April 1993) Exhaust Purifier Installation (April 1993 to Present) Spark Arrester Installation (Prior to January 1992) Spark Arrester Installation (January 1992 to Present) Spark Arrester Installation (U/L Machines) Ford Engines: Oxy Catalyst Purifier Installation FAN SHIELD INSTALLATION - FORD ENGINES Filter Kits: Combined Filter Kit (Hydraulic/Air and Fuel/Engine Oil) Hydraulic/Air Filter Engine - Fuel/Engine Oil Filter GROUND CONTROLS INSTALLATION (CUMMINS DIESEL MACHINES) Control Box and Harness Assy GROUND CONTROLS INSTALLATION (CUMMINS DIESEL MACHINES WITH OSCILLATING AXLE) (LATIN AMERICAN/BRAZIL) Control Box and Harness Assy GROUND CONTROLS INSTALLATION (DEUTZ DIESEL U/L MACHINES WITH OSCILLATING AXLE) Control Box and Harness Assy GROUND CONTROLS INSTALLATION (80H 750LBS MACHINE WITH HYDRAULIC CONTROLS) Control Box and Harness Assy (Prior to May 1994) Control Box and Harness Assy (May 1994 to Present) Control Box Assy (Prior to May 1994) Control Box Assy (May 1994 to Present) GROUND CONTROLS INSTALLATION (80H U/L MACHINES) Control Box and Harness Assy Control Box Assy HEATERS INSTALLATION Deutz Engines: Oil Heater Installation (Prior to January 1992) Oil Heater Installation (January 1992 to Present) Battery Heater Installation Cold Weather Start Kit Installation Ford Engines: Battery and Engine Heaters Installation - LSG-423 Battery and Engine Heaters Installation - LRG-423 HOOD INSTALLATION - CUMMINS ENGINE MACHINES IGNITION SWITCH WITH INDIVIDUAL CODED KEYS JAPANESE SPEC (SEE JAPANESE SPEC COMPONENTS FOR BREAKDOWN)

80H/80HX/86HX/80HX+6

REV

477

SECTION 10 - SPECIAL OPTIONS ITEM

PART NUMBER 1702721 0251686 0254097 0236662 0254084 0257591 0237064

QTY Ref Ref Ref Ref Ref Ref Ref Ref

0254096 0251509

Ref Ref

0236610 0254853 0252126

Ref Ref Ref Ref

0258039

Ref

0251080 0252649 0256436 0257728 0256829

Ref Ref Ref Ref Ref

0254057

Ref

0861202

Ref Ref

0250257 0250261 0250262

0254428 0254429 0254430 0254431 0254793

Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref

0237411

Ref

1282977

Ref Ref

0250707 0250708 0250709 0250731 0250730 0250732 0238442 0251140

478

DESCRIPTION LATIN AMERICAN DUAL FUEL DECAL LIFTING DECALS INSTALLATION - VALJAR LIGHTS INSTALLATION - SPECIAL Brake Lights Installation Headlights and Taillights Installation (Prior to March 1993) Headlights and Taillights Installation (March 1993 to Present) Forward and Reverse Installation (SN 33000 to Present) Panel Lights Installation (On Ground and Platform Control Boxes) Turn Signals Installation LOCKS INSTALLATION - TURNTABLE (90) (S/N 11028 & S/N 13487) OIL COOLER INSTALLATIONS Oil Cooler Installation - Mounted at Rear of T/T Oil Cooler Installation - Mounted Inside of T/T OVERLOAD SYSTEM FOR EXTEND-A-REACH INSTALLATION (80HX+6 OPTION) (LOCATED ON EAR LEVEL CYLINDER) OVERLOAD SENSING SYSTEM INSTALLATION (FRENCH SPEC.) OXY-ACETYLENE LINES INSTALLATION - 80HX OXY-ACETYLENE LINES INSTALLATION - 80HX+6 & 86HX PIPE RACK INSTALLATION (PRIOR TO NOVEMBER 1997) PIPE RACK INSTALLATION (NOVEMBER 1997 TO PRESENT) PLATFORM DOOR (SPRING LOADED) INSTALLATION (GM SPEC) PLATFORM CONSOLE BOX INSTALLATION (80H 750LBS MACHINE WITH HYDRAULIC CONTROLS) PLATFORM CONSOLE BOX ASSEMBLY WITH OEM CONTROLS (VICKERS) PLATFORM (WELDED-ON) KICKPLATES INSTALLATION - LOW MOUNT PLATFORM 3ft x 5ft Platform 3ft x 6ft Platform 3ft x 8ft Platform PLATFORM (BOLT-ON) KICKPLATES INSTALLATION 3ft x 5ft Standard Platform 3ft x 6ft Standard Platform 3ft x 8ft Standard Platform 3ft x 5ft Low Mount Platform 3ft x 6ft Low Mount Platform 3ft x 8ft Low Mount Platform PLATFORM STEP INSTALLATION RECEPTACLE AT GROUND CONTROLS INSTALLATION (GFI) RECEPTACLE AT PLATFORM INSTALLATION Receptacle 80HX & 80H - All Except Latin America Receptacle 80HX & 80H - Latin America Receptacle 80HX+6 & 86HX - All Except Latin America Receptacle 80HX+6 & 86HX - Latin America RECEPTACLE MOUNTING PLATE INSTALLATION ARGENTINA REMOTE OIL FILTER AND DRAIN INSTALLATION - FORD ENGINES SUNBELT DECALS INSTALLATION TANK INSTALLATIONS - FUEL AND OIL (SPECIAL)

80H/80HX/86HX/80HX+6

REV

3120272

SECTION 10 - SPECIAL OPTIONS ITEM

PART NUMBER 0258836 0256390 0255937 4400389 0239511 4843197 0250193 0239140 0254180 0238661 7002821 2900838 7002823 7016654 7002822 7004275 7004276 7002828 7014676 9900443 0270487 0270488 1340064 1340063 7015009 7015010 0254709 1281028 0250180 0239506 0239507 0257501 0254968 0255072 0270955 0258918 0252322 0251765 0251683 0251665 4360295 0252050 0250123 0255173 0254982 0236529 0251078 0252648

3120272

QTY Ref 1 Ref 1 Ref 1 Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref

1 1 1 1 Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref

DESCRIPTION U/L 25 Gallon Tank Fuel Installation Tank - 25 Gallon 52 Gallon Tank Fuel Installation Tank - 52 Gallon 60 Gallon Tank Fuel Installation Tank - 60 Gallon U/L Tanks Installation - Dual Fuel Machines U/L Tanks Installation - Diesel Machines Tanks Installation - Westing house Machines TANK SHROUDS INSTALLATION - LP TANKS (U/L) TOOLS FOR SERVICE: Crimper, Wire Fastener Kit - U.S. Standards Pin Extractor - Universal (For Electrical Connectors with Pins and Sockets) Screwdriver, Magnetic Screwdriver, Pontiometer Seal Tool 1in (For Cylinders) Seal Tool 1 1/2in (For Cylinders) Stripper, Wire Tool Kit - U.S. Standards Tool Box and Tools TURBO PRE-AIR CLEANER INSTALLATIONS Deutz Engines Cummins Engines Turbo, Pre-Cleaner Air Cleaner Assembly Element, Primary Element, Secondary TURNTABLE PINION SHIELD INSTALLATION U/L TAGS INSTALLATION Dual Fuel Machines LP Only Machines Diesel Machines UNITED AIRLINES OPTIONS INSTALLATION Decal Installation Radiator Shield Installation UNITED RENTALS DECAL INSTALLATION UTILITY RACK OPTIONS INSTALLATION VALJAR SPECS INSTALLATION Decals Installation Engine Run Light Installation Lights Installation Switch, Ignition - Special Muffler Installation WATERLINE TO PLATFORM INSTALLATION (S/N 12452) (80HX) WATERLINE TO PLATFORM INSTALLATION (80H) WATERLINE TO PLATFORM INSTALLATION (80HX) W.C.B.C. SPECS INSTALLATION WELD CABLES INSTALLATION - 80HX WELD CABLES INSTALLATION - 80HX+6 & 86HX WHEEL DRIVE INSTALLATION - 4.5MPH

80H/80HX/86HX/80HX+6

REV

479

SECTION 10 - SPECIAL OPTIONS ITEM

480

PART NUMBER 0238313 0270221

QTY Ref Ref

DESCRIPTION Wheel Drive Installation (Prior to SN 51532) Wheel Drive Installation (SN 51532 to Present)

80H/80HX/86HX/80HX+6

REV

3120272

SECTION 10 - SPECIAL OPTIONS FIGURE 10-2. JAPANESE SPEC COMPONENTS

ITEM

PART NUMBER Note

0861078 1282723 0860820

Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref

1281673

Ref

0861079

Ref

1282723

Ref

0861080 1282723 0860821

Ref Ref Ref

1281673

Ref

0861081

Ref

1282723

Ref

0255566 1282411 0255567 1282411 3510296 3510297 3510298 3510304

Ref Ref Ref Ref Ref Ref Ref Ref

0253034 1280793 0253038 1280793 0255748 0253332 0253334 0252488 1280988 0257163 1280988 0251114 0254313

0255748

482

QTY Ref

DESCRIPTION Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department.

JAPANESE SPEC COMPONENTS SECTION 2 - TURNTABLE Boom Installation - 80HX Boom Installation - 80HX Boom Installation - 80HX+6 Boom Installation - 80HX+6 Boom Limit Switch Installation Engine Installation - Deutz F4L912 (Standard) Engine Installation - Deutz F4L912 (Clean Burn) Ground Control Box Installation (Prior to SN 25609) Ground Control Box Installation (Prior to SN 25609) Ground Control Box Installation (SN 25609 to Present) Ground Control Box Installation (SN 25609 to Present) Horizontal Cutout Switch Installation Tilt Indicator Installation (July 1995 to Present Only) (Note: Prior to July 1995 Uses Std Domestic) SECTION 3 - BOOM Boom Limit Switch Installation SECTION 4 - PLATFORM Console Box Assembly Standard (2WS) Console Box Assembly Standard (2WS) Console Box Assembly with Prop Tele (2WS) (Prior to SN 25609) Console Box Assembly with Prop Tele (2WS) (Prior to SN 25609) Console Box Assembly with Prop Tele (2WS) (SN 25609 to Present) Console Box Assembly with Prop Tele (2WS) (SN 25609 to Present) Console Box Assembly Standard (4WS) Console Box Assembly Standard (4WS) Console Box Assembly with Prop Tele (4WS) (Prior to SN 25609) Console Box Assembly with Prop Tele (4WS) (Prior to SN 25609) Console Box Assembly with Prop Tele (4WS) (SN 25609 to Present) Console Box Assembly with Prop Tele (4WS) (SN 25609 to Present) Overload Installation - Standard Controls Overload Installation - Standard Controls Overload Installation - Hydraulic Controls Overload Installation - Hydraulic Controls Platform - Standard Mount 36inx60in (80HX) Platform - Standard Mount 36inx72in (80HX) Platform - Standard Mount 36inx96in (80HX) Platform - Low Mount 36inx60in (80HX)

80H/80HX/86HX/80HX+6

REV

3120272

SECTION 10 - SPECIAL OPTIONS ITEM

PART NUMBER 3510305 3510306 3510299 3510300 0254314 1282163 0254428 1282163 0254430 1282163 0255975

0252146 1281019 0257197 1281019 0252147 1281019 0257196 1281019 0253252

QTY Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref

1281019

Ref

0252140 1281534 0257199 1281534 0252138 1281534 0257198 1281534 0253276

Ref Ref Ref Ref Ref Ref Ref Ref Ref

1281534

Ref

4931713 4932073 4932635 4932564 1870003

3120272

DESCRIPTION Platform - Low Mount 36inx72in (80HX) Platform - Low Mount 36inx96in (80HX) Platform - 36inx60in (80HX+6) Platform - 36inx72in (80HX+6) Power Cord at Console Box (80HX) (Prior to July 1995) Power Cord at Console Box (80HX) (Prior to July 1995) Power Cord at Console Box (80HX) (July 1995 to Present) Power Cord at Console Box (80HX) (July 1995 to Present) Power Cord at Console Box (80HX+6) Power Cord at Console Box (80HX+6) AC Receptacle Box Installation (July 1995 to Present) SECTION 7 - ELECTRICAL Electrical Diagram - Platform Overload (Standard Controls) Electrical Diagram - Platform Overload (Hydraulic Controls) Wiring Modification - Japanese Wiring Diagram - Japanese Wiring Schematic - Japanese SECTION 8 - DECALS Decal Installation - 80HX Brown (Prior to SN 25609) Decal Installation - 80HX Brown (Prior to SN 25609) Decal Installation - 80HX Brown (SN 25609 to Present) Decal Installation - 80HX Brown (SN 25609 to Present) Decal Installation - 80HX Black (Prior to SN 25609) Decal Installation - 80HX Black (Prior to SN 25609) Decal Installation - 80HX Black (SN 25609 to Present) Decal Installation - 80HX Black (SN 25609 to Present) Decal Installation - 80HX Brown (Japanese Spec) (Prior to SN 25609) Decal Installation - 80HX Brown (Japanese Spec) (Prior to SN 25609) Decal Installation - 80HX+6 Brown (Prior to SN 25609) Decal Installation - 80HX+6 Brown (Prior to SN 25609) Decal Installation - 80HX+6 Brown (SN 25609 to Present) Decal Installation - 80HX+6 Brown (SN 25609 to Present) Decal Installation - 80HX+6 Black (Prior to SN 25609) Decal Installation - 80HX+6 Black (Prior to SN 25609) Decal Installation - 80HX+6 Black (SN 25609 to Present) Decal Installation - 80HX+6 Black (SN 25609 to Present) Decal Installation - 80HX+6 Brown (Japanese Spec) (Prior to SN 25609) Decal Installation - 80HX+6 Brown (Japanese Spec) (Prior to SN 25609)

80H/80HX/86HX/80HX+6

REV

483

PART NUMBER INDEX

PART NUMBER INDEX

3120272

80H/80HX/86HX/80HX+6

485

PART NUMBER INDEX 0060020 ..... 175, 193, 220 0060021 ..... 164, 188, 220 0060022 ..................... 193 0060023 ..................... 175 0060024 ..................... 220 0080029 ..................... 223 0080039 .... 162, 170, 189, 204 0080046 ..................... 170 0080087 ..................... 223 0080091 ............. 183, 204 0080098 ............. 287, 293 0080099 ............. 287, 292 0080108 ..................... 217 0080117 ..................... 164 0080119 ..................... 223 0080121 ..................... 223 0080124 ..................... 213 0080143 ..................... 217 0080163 ............. 223, 224 0080164 ............. 223, 224 0080210 ..................... 204 0100001 .... 219, 239, 241, 245, 299, 303, 307, 311, 315, 320 0100004 ..................... 138 0100009 .... 137, 236, 299, 303, 311, 315 0100010 .... 454, 460, 465, 470 0100011 .... 12, 13, 15, 16, 20, 23, 24, 27, 32, 34, 72, 75, 99, 157, 202, 204, 209, 242, 249, 253, 265, 269, 281, 286, 292, 299, 303, 319, 320, 321, 327, 329, 331, 333, 335, 337, 339, 341, 343, 345, 347, 349, 351, 355, 357, 359, 387, 389, 411, 413 0100019 .... 19, 20, 34, 73, 84, 137, 138, 157, 287, 293 0100020 .... 183, 202, 204, 218, 235, 236, 331, 335, 337, 341, 343, 347, 359, 373, 379, 385, 391, 393, 398, 402, 405, 409, 411 0100021 ..... 287, 293, 335 0100035 .... 327, 329, 331, 337, 339, 341, 343, 345, 347, 349, 351, 355, 357, 359 0100038 .... 327, 329, 331, 333, 337, 339, 341, 343, 345, 347, 349, 351, 355, 357, 359 0100063 ....................... 19 0140001 ............... 87, 103 0140024 ..................... 257 0140025 ..................... 257 0140026 .... 309, 323, 416, 417

486

0140032 .................... 257 0160011 .................... 185 0181158 .................... 161 0181159 .................... 161 0181175 .................... 271 0181218 .................... 359 0181234 ............ 185, 202 0181286 .................... 164 0200048 .... 257, 276, 324 0200189 ...................... 72 0200291 .................... 219 0200530 .................... 209 0230435 .................... 158 0230470 .................... 158 0231047 .................... 158 0231311 .................... 104 0231756 ............ 236, 237 0232121 ...................... 80 0232123 .................... 158 0232573 .................... 218 0234329 ................ 35, 36 0234479 .................... 157 0234666 ...................... 36 0234667 ...................... 36 0234668 ...................... 36 0234721 .................... 158 0234744 ...................... 36 0234745 ...................... 36 0234746 ...................... 36 0235110 .................... 477 0235238 ... 285, 287, 291, 292 0235980 .................... 323 0235981 .................... 323 0236045 .................... 270 0236106 .................... 138 0236261 .................... 286 0236285 ............ 235, 237 0236290 .................... 242 0236294 ............ 269, 276 0236317 .................... 183 0236318 .................... 186 0236319 .................... 188 0236321 .................... 187 0236360 ...................... 87 0236361 ...................... 87 0236362 ...................... 87 0236363 ...................... 87 0236382 .................... 197 0236383 .................... 198 0236388 .................... 164 0236398 .................... 188 0236523 ...................... 35 0236524 ...................... 35 0236529 .................... 479 0236548 ...................... 84 0236590 ...................... 71 0236610 .................... 478 0236621 ...................... 87 0236622 ...................... 87 0236623 ...................... 87 0236624 ...................... 87 0236629 .................... 257 0236632 .................... 257 0236649 ...................... 88 0236662 .................... 478

0236674 .................... 239 0236677 ...................... 89 0236683 .................... 183 0236684 .................... 186 0236698 .................... 270 0236699 .................... 269 0236741 ............ 286, 291 0236748 .................... 235 0236758 ............ 269, 276 0236766 .................... 270 0236768 ... 162, 170, 185, 203 0236798 .................... 161 0236799 .................... 163 0236804 ...................... 12 0236810 .................... 137 0236811 .................... 235 0236814 .................... 137 0236815 .................... 261 0236816 ...................... 83 0236821 .................... 304 0236822 .................... 304 0236830 .................... 285 0236831 .................... 285 0236834 .................... 319 0236838 ...................... 11 0236840 ...................... 31 0236843 .................... 183 0236844 .................... 186 0236845 .................... 453 0236850 .................... 164 0236851 ...................... 71 0236853 .................... 183 0236854 .................... 186 0236873 .................... 477 0236874 .................... 236 0236876 ...................... 72 0236886 .................... 242 0236953 .................... 175 0236965 .................... 193 0236985 .................... 217 0236986 .................... 219 0236988 .................... 189 0236990 .................... 220 0236992 .................... 219 0237010 .................... 257 0237011 .................... 257 0237012 .................... 257 0237014 .................... 477 0237040 .................... 300 0237041 .................... 299 0237054 .................... 257 0237055 .................... 257 0237056 .................... 257 0237063 .................... 476 0237064 .................... 478 0237067 ............ 241, 242 0237071 .................... 189 0237129 ...................... 71 0237132 .................... 179 0237142 .................... 476 0237143 .................... 476 0237154 .................... 183 0237155 .................... 186 0237157 .................... 186 0237171 .................... 323

80H/80HX/86HX/80HX+6

0237182..................... 365 0237192..................... 276 0237211............. 241, 242 0237219..................... 242 0237220..................... 242 0237222..................... 157 0237241..................... 276 0237246..................... 261 0237285..................... 217 0237286..................... 219 0237297..................... 220 0237314....................... 27 0237321....................... 72 0237345..................... 279 0237355....................... 79 0237356..................... 193 0237357....................... 79 0237358....................... 79 0237411..................... 478 0237438..................... 453 0237497..................... 188 0237525....................... 31 0237541..................... 165 0237544..................... 137 0237545..................... 137 0237546....................... 84 0237557..................... 270 0237558..................... 269 0237568..................... 195 0237574..................... 220 0237618..................... 163 0237619..................... 161 0237627............. 164, 171 0237630..................... 175 0237635..................... 175 0237672..................... 285 0237673..................... 281 0237687..................... 219 0237715..................... 193 0237771..................... 104 0237772..................... 104 0237855............. 246, 248 0237859..................... 187 0237874..................... 220 0237936..................... 183 0237937..................... 186 0237938..................... 183 0237939..................... 186 0237942..................... 300 0237943..................... 300 0237947..................... 304 0237948..................... 304 0237963............. 289, 294 0237975............. 286, 291 0238008............. 246, 248 0238014....................... 71 0238016..................... 217 0238017..................... 219 0238020....................... 31 0238021..................... 157 0238022..................... 161 0238023..................... 163 0238032..................... 157 0238044..................... 195 0238045..................... 248 0238046..................... 248

3120272

PART NUMBER INDEX 0238089 ...................... 12 0238093 ...................... 31 0238140 .................... 106 0238153 ...................... 83 0238154 .................... 285 0238156 .................... 276 0238179 .................... 312 0238180 .................... 312 0238198 .................... 300 0238199 .................... 300 0238206 .................... 104 0238207 .................... 104 0238263 .................... 312 0238264 .................... 311 0238289 .................... 312 0238290 .................... 312 0238313 .................... 480 0238314 ...................... 31 0238442 .................... 478 0238625 ...................... 28 0238630 .................... 137 0238657 .................... 183 0238658 .................... 186 0238660 .................... 453 0238661 .................... 479 0238692 .................... 276 0238726 .................... 365 0238734 .................... 257 0238775 ...................... 27 0238777 .................... 236 0238779 .................... 477 0238784 .................... 477 0238785 ...................... 71 0238916 .................... 239 0238921 .................... 137 0238997 .................... 217 0238998 .................... 219 0239055 ............ 257, 416 0239079 ...................... 31 0239121 .................... 476 0239140 .................... 479 0239164 ...................... 79 0239165 ...................... 79 0239187 .................... 459 0239194 ............ 426, 477 0239214 .................... 253 0239215 .................... 248 0239219 ............ 252, 253 0239221 .................... 105 0239222 .................... 106 0239229 .................... 316 0239244 .................... 198 0239254 .................... 323 0239341 .................... 291 0239342 .................... 291 0239418 .................... 476 0239497 .................... 476 0239498 .................... 476 0239506 .................... 479 0239507 .................... 479 0239511 .................... 479 0239776 .................... 476 0239954 .................... 223 0239962 .................... 223 0240043 ...................... 83 0250012 ...................... 83 0250069 .................... 176

3120272

0250122 .................... 257 0250123 .................... 479 0250143 .................... 323 0250163 ...................... 15 0250168 .................... 183 0250180 .................... 479 0250193 .................... 479 0250202 ................ 15, 23 0250220 ...................... 72 0250235 .................... 186 0250248 .................... 291 0250257 .................... 478 0250261 .................... 478 0250262 .................... 478 0250287 ...................... 32 0250330 .................... 476 0250584 .................... 258 0250599 .................... 223 0250600 .................... 223 0250603 .................... 253 0250604 .................... 248 0250606 .................... 316 0250611 .................... 157 0250632 .................... 477 0250689 .................... 323 0250707 .................... 478 0250708 .................... 478 0250709 .................... 478 0250729 .................... 476 0250730 .................... 478 0250731 .................... 478 0250732 .................... 478 0250752 .................... 276 0250919 .................... 324 0250926 ...................... 75 0251035 .................... 324 0251042 .................... 476 0251053 .................... 476 0251064 ............ 252, 253 0251078 .................... 479 0251080 .................... 478 0251114 .................... 482 0251140 .................... 478 0251162 .................... 324 0251165 .................... 161 0251166 .................... 163 0251185 .............. 79, 476 0251203 .................... 323 0251210 .... 309, 312, 316 0251220 .................... 476 0251221 ...................... 79 0251222 .................... 476 0251223 .................... 476 0251312 .................... 104 0251339 .................... 235 0251348 .................... 324 0251349 .................... 324 0251350 .................... 324 0251359 ...................... 36 0251360 ...................... 36 0251361 ...................... 35 0251422 ............ 172, 179 0251459 .................... 285 0251488 .................... 285 0251494 .................... 281 0251509 .................... 478 0251512 ............ 286, 291

0251514 ....................... 35 0251515 ....................... 35 0251543 ..................... 257 0251562 ............. 172, 179 0251632 ..................... 281 0251638 ..................... 459 0251658 ............. 246, 248 0251665 ..................... 479 0251666 ....................... 35 0251667 ..................... 300 0251676 ..................... 248 0251683 ..... 172, 418, 479 0251685 ............. 456, 461 0251686 ..................... 478 0251695 ..................... 137 0251706 ....................... 83 0251707 ....................... 27 0251712 ....................... 28 0251718 ....................... 79 0251765 ..................... 479 0251769 ..................... 291 0251770 ..................... 291 0251823 ....................... 71 0251836 ....................... 83 0251846 ....................... 11 0251847 ................. 15, 23 0251947 ..................... 198 0251982 ..................... 476 0252050 ............. 165, 479 0252054 ..................... 323 0252100 ..................... 463 0252126 ..................... 478 0252138 ..................... 483 0252140 ..................... 483 0252146 ..................... 483 0252147 ..................... 483 0252176 ....................... 15 0252177 ....................... 23 0252178 ................. 15, 23 0252184 ..................... 104 0252185 ..................... 104 0252186 ..................... 104 0252187 ..................... 104 0252210 ..................... 323 0252211 ..................... 323 0252234 ....................... 72 0252239 ..................... 189 0252240 ..................... 189 0252284 ..................... 158 0252285 ..................... 320 0252322 ..................... 479 0252488 ..................... 482 0252510 ..................... 320 0252569 ..................... 476 0252634 ....................... 83 0252648 ..................... 479 0252649 ..................... 478 0252654 ..................... 477 0252736 ..................... 477 0252751 ....................... 35 0252902 ..................... 324 0253031 ..................... 105 0253032 ..................... 106 0253034 ............... 83, 482 0253035 ....................... 83 0253037 ....................... 83 0253038 ............... 83, 482

80H/80HX/86HX/80HX+6

0253040 ...................... 83 0253041 ...................... 83 0253044 ...................... 83 0253051 ...................... 83 0253053 ...................... 83 0253077 ... 309, 323, 416, 417 0253169 ...................... 11 0253170 ...................... 11 0253194 .................... 171 0253245 .................... 279 0253252 .................... 483 0253276 .................... 483 0253331 .................... 170 0253332 ............ 170, 482 0253333 .................... 170 0253334 ............ 170, 482 0253338 .................... 266 0253372 .................... 266 0253374 .................... 266 0253417 .................... 277 0253437 .................... 320 0253438 .................... 320 0253462 .................... 324 0253550 .................... 476 0253572 ...................... 35 0253595 .................... 188 0253596 .................... 186 0253597 .................... 186 0253598 .................... 186 0253599 .................... 186 0253634 .................... 476 0253686 ............ 323, 422 0253696 ...................... 32 0253697 ...................... 71 0253931 ................ 35, 36 0253932 ...................... 35 0253987 ............ 323, 422 0254057 .................... 478 0254062 .................... 477 0254084 ............ 420, 478 0254096 .................... 478 0254097 .................... 478 0254109 .................... 477 0254161 .................... 476 0254180 .................... 479 0254186 .................... 257 0254193 .................... 235 0254203 ............ 323, 416 0254205 .................... 365 0254243 ............ 169, 170 0254246 .................... 316 0254313 .................... 482 0254314 .................... 483 0254322 ...................... 83 0254370 ...................... 83 0254428 ............ 478, 483 0254429 .................... 478 0254430 ............ 478, 483 0254431 .................... 478 0254457 .................... 258 0254463 .................... 324 0254464 .................... 324 0254465 .................... 324 0254709 .................... 479 0254748 ............ 323, 422 0254749 .................... 476

487

PART NUMBER INDEX 0254750 ..................... 476 0254752 ..................... 477 0254793 ..................... 478 0254834 ..................... 476 0254853 ..... 369, 420, 478 0254882 ..................... 157 0254968 ..................... 479 0254971 ..................... 183 0254972 ..................... 186 0254982 ..................... 479 0255056 ....................... 83 0255058 ..... 189, 206, 418 0255072 ............. 477, 479 0255073 ....................... 79 0255120 ..................... 201 0255121 ..................... 201 0255123 ..................... 202 0255125 ..................... 202 0255152 ............. 172, 418 0255173 ..................... 479 0255182 ....................... 83 0255227 ............. 206, 209 0255274 ............. 172, 420 0255541 ..................... 204 0255542 ..................... 477 0255566 ..................... 482 0255567 ..................... 482 0255582 ................. 15, 23 0255649 ..................... 170 0255650 ..................... 170 0255651 ..................... 170 0255652 ..................... 170 0255725 ..................... 321 0255726 ..................... 321 0255727 ..................... 321 0255728 ..................... 321 0255729 ..................... 320 0255730 ..................... 320 0255731 ..................... 320 0255732 ..................... 321 0255748 ..................... 482 0255794 ....................... 20 0255795 ....................... 19 0255823 ............. 235, 237 0255848 ..................... 463 0255849 ..................... 463 0255850 ..................... 463 0255869 ..................... 237 0255937 ..................... 479 0255975 ..................... 483 0255983 ....................... 34 0255986 ....................... 72 0255987 ....................... 72 0255988 ..................... 158 0255989 ....................... 72 0256107 ....................... 19 0256131 ....................... 75 0256148 ..................... 248 0256149 ..................... 248 0256150 ..................... 477 0256158 ............... 77, 104 0256159 ............... 77, 104 0256168 ..................... 476 0256177 ..................... 201 0256178 ..................... 202 0256297 ..................... 476 0256298 ....................... 34

488

0256301 .............. 77, 104 0256302 .............. 77, 104 0256337 .................... 477 0256390 .................... 479 0256436 .................... 478 0256487 ............ 456, 461 0256488 ............ 456, 461 0256553 ...................... 20 0256554 ...................... 19 0256555 ...................... 19 0256579 ...................... 75 0256580 ...................... 75 0256598 .................... 418 0256601 ...................... 73 0256611 ...................... 73 0256620 .................... 476 0256666 ...................... 75 0256675 .................... 202 0256789 .................... 476 0256829 .................... 478 0256956 .................... 477 0257045 ................ 35, 36 0257046 ................ 35, 36 0257093 .................... 365 0257094 .................... 365 0257163 .................... 482 0257196 ............ 469, 483 0257197 ............ 463, 483 0257198 ............ 469, 483 0257199 ............ 463, 483 0257365 .................... 237 0257366 .................... 237 0257501 .................... 479 0257519 .................... 463 0257520 .................... 469 0257521 .................... 463 0257522 .................... 469 0257591 .................... 478 0257595 .................... 248 0257596 .................... 248 0257597 .................... 248 0257598 .................... 477 0257605 .................... 321 0257606 .................... 321 0257728 .................... 478 0257845 .................... 321 0257847 .................... 321 0257888 .................... 201 0257889 .................... 201 0257890 .................... 201 0257922 .................... 202 0257923 .................... 202 0257947 .................... 202 0257948 .................... 202 0258039 .................... 478 0258376 .............. 83, 476 0258404 .................... 291 0258626 .................... 237 0258793 .................... 206 0258794 .................... 206 0258832 .................... 477 0258833 .................... 477 0258836 .................... 479 0258911 .................... 477 0258918 .................... 479 0258926 .................... 477 0258949 .................... 281

0258950 .................... 281 0259443 ................ 35, 36 0259455 ................ 35, 36 0270220 ...................... 31 0270221 .................... 480 0270222 ...................... 31 0270223 ...................... 31 0270224 ...................... 33 0270225 ...................... 32 0270226 ...................... 34 0270227 ...................... 34 0270325 .................... 137 0270487 .................... 479 0270488 .................... 479 0270678 ............ 417, 477 0270723 .................... 476 0270955 .................... 479 0271156 .................... 453 0271157 .................... 453 0271406 ...................... 83 0271614 ...................... 36 0271615 ...................... 36 0271616 ...................... 36 0271617 ...................... 36 0271618 ...................... 35 0271619 ...................... 36 0272190 .................... 476 0340002 ... 162, 170, 189, 204 0340041 ............ 165, 169 0360372 .................... 270 0361027 ............ 162, 170 0361195 ...................... 12 0361524 .................... 282 0361704 .................... 198 0361922 ...................... 80 0362079 .... 285, 287, 292 0400002 .... 185, 203, 218 0400003 .... 185, 203, 218 0400008 .................... 219 0400020 ............ 162, 170 0400075 .................... 203 0440042 ............ 319, 320 0440064 .................... 138 0440081 .................... 270 0440091 .... 15, 23, 27, 79 0440104 .................... 138 0440120 ............ 287, 292 0440134 ............ 287, 292 0440135 ............ 287, 293 0440161 ...................... 11 0440170 .......... 11, 20, 27 0440171 .......... 11, 20, 27 0440172 ................ 11, 12 0440173 .................... 269 0440193 .................... 138 0460071 .................... 365 0460075 .................... 365 0460078 .................... 365 0460081 .................... 365 0460095 .................... 365 0460101 .................... 365 0460170 .................... 365 0460171 .................... 365 0460172 .................... 365 0480037 .................... 197 0480043 .................... 179

80H/80HX/86HX/80HX+6

0480048..................... 197 0480050..................... 179 0480090..................... 209 0540045..................... 279 0540047..................... 279 0540065..................... 279 0540066..................... 279 0540067..................... 279 0540068..................... 279 0540088..................... 279 0560469....................... 28 0560470....................... 28 0560588..................... 276 0560605.... 11, 15, 23, 27, 79 0560644..................... 276 0560650..................... 359 0560654..... 12, 16, 21, 24 0560673........... 12, 15, 23 0560674........... 12, 16, 24 0560675........... 12, 16, 23 0560714........... 15, 23, 27 0561175....................... 80 0561176....................... 80 0561227....................... 20 0610091..................... 416 0610104..................... 417 0620055..................... 157 0620058..................... 157 0620106..................... 157 0630078................. 11, 27 0630135............. 193, 198 0630136..................... 176 0630347..................... 276 0630360............. 185, 202 0630374..................... 276 0630375............. 186, 203 0630383..................... 265 0630384..................... 193 0630400............. 175, 204 0630440..................... 324 0630449................. 15, 23 0630458..................... 277 0630535............. 333, 343 0641003....................... 20 0641006..................... 164 0641403..................... 239 0641404 12, 16, 201, 271, 286, 292, 320 0641405.... 164, 171, 188, 189, 271, 285, 286, 292 0641406...... 21, 161, 164, 165, 175, 179, 184, 186, 189, 193, 203, 204, 206, 219, 220, 248, 254, 257, 261, 262, 265, 287, 316 0641407............. 299, 303 0641408...... 87, 162, 170, 188, 195, 202, 203, 217, 220, 242, 261, 262, 265, 279, 286, 289, 292, 294, 320, 343, 454, 460, 465, 470 0641409...... 76, 175, 316, 333 0641410..................... 171

3120272

PART NUMBER INDEX 0641412 ..... 21, 217, 265, 275 0641414 ...................... 76 0641416 72, 88, 103, 161, 170, 213 0641418 .................... 158 0641420 ...................... 87 0641424 .................... 104 0641426 .................... 104 0641430 .................... 104 0641505 .................... 466 0641506 .......... 28, 73, 76 0641507 27, 79, 164, 179, 204 0641508 ... 169, 197, 209, 239, 261, 265, 308, 311, 315 0641510 ............ 262, 270 0641512 .................... 270 0641514 .................... 157 0641520 ...................... 71 0641528 .............. 87, 103 0641538 .................... 254 0641605 ............ 270, 359 0641606 83, 88, 103, 223, 270, 281 0641607 .... 164, 223, 359 0641608 . 19, 28, 88, 103, 204, 210, 223, 270, 285, 291 0641609 .. 12, 16, 87, 291 0641610 ..... 21, 163, 223, 224, 265, 275 0641612 ..... 87, 162, 185, 202, 209, 218, 236, 270, 271, 286 0641614 ... 103, 171, 186, 203, 218, 235, 270 0641615 .......... 16, 20, 24 0641620 .................... 171 0641622 ............ 272, 281 0641626 ...................... 71 0641632 ................ 71, 75 0641634 .................... 270 0641636 .................... 270 0641708 .................... 103 0641711 .................... 213 0641807 .................... 157 0641808 .................... 269 0641809 ...................... 75 0641810 ..... 73, 137, 161, 169, 217 0641811 ...... 84, 286, 292 0641812 ..... 21, 183, 202, 359 0641814 ...................... 20 0641816 .................... 271 0641836 ............ 286, 291 0641844 .......... 31, 32, 75 0641912 .................... 137 0642008 .... 12, 16, 20, 24 0642014 .................... 217 0642016 .... 31, 32, 33, 34 0642020 .................... 171 0642022 .................... 138 0642032 .... 161, 169, 204 0642034 ............ 183, 217

3120272

0642216 ...................... 21 0642628 ...................... 27 0642630 ................ 11, 80 0642634 ................ 15, 23 0651608 ...................... 84 0652014 ............ 285, 291 0681510 .................... 179 0681610 .... 198, 285, 286 0681808 ...................... 84 0681836 .................... 137 0682014 .................... 138 0682015 .................... 137 0682016 .................... 138 0682024 .................... 138 0682416 .................... 137 0682418 .................... 138 0700617 ............ 161, 169 0700810 .... 170, 193, 202 0700821 .................... 179 0701010 ... 188, 204, 223, 224 0701014 ............ 202, 223 0701015 ... 169, 202, 209, 224 0701021 .................... 197 0701022 .................... 202 0701023 .................... 198 0701215 ............ 161, 169 0701217 .................... 170 0701427 ............ 161, 169 0711014 .................... 183 0711020 .................... 183 0720803 .... 299, 303, 308 0721003 ................ 11, 27 0721004 ............ 197, 209 0721005 .................... 158 0721006 .................... 220 0721008 .................... 311 0721014 ..... 72, 202, 257, 277 0741606 ............ 137, 282 0750806 .... 241, 245, 251 0751006 ... 299, 303, 307, 315, 320 0791006 .................... 311 0800411 .................... 271 0800412 .................... 272 0800413 .................... 272 0800414 .................... 271 0800517 .................... 272 0800518 .................... 271 0800519 .................... 271 0800619 .............. 84, 271 0800628 .................... 271 0800662 .............. 84, 271 0800663 .............. 84, 271 0800664 .............. 84, 271 0800669 .................... 271 0800679 .................... 272 0800682 .................... 272 0800776 .............. 84, 271 0800806 .................... 271 0800807 .............. 84, 271 0800808 .............. 84, 271 0800810 .............. 84, 271 0800812 .............. 84, 271 0800813 .............. 84, 271

0800814 ............... 84, 271 0800816 ............... 84, 271 0800878 ............... 84, 271 0800905 ............... 84, 271 0801005 ............... 84, 271 0801006 ..................... 271 0801015 ..................... 272 0801016 ............... 84, 271 0801151 ............... 84, 476 0840004 ..................... 241 0840025 ..................... 187 0840026 ..................... 187 0840027 ..................... 187 0840029 ..................... 187 0860037 ....................... 72 0860038 .... 299, 303, 308, 311, 316 0860472 ............. 299, 303 0860487 ..................... 241 0860511 ..................... 241 0860512 ..................... 242 0860518 ..................... 242 0860519 ..................... 242 0860520 .... 454, 460, 465, 470 0860538 ..................... 311 0860547 ............. 245, 251 0860548 ..................... 248 0860552 ..................... 247 0860564 ..................... 253 0860565 ..................... 315 0860614 ..................... 187 0860630 ..................... 253 0860713 ..................... 247 0860739 ..................... 307 0860743 ..................... 308 0860744 ..................... 308 0860745 ..................... 308 0860746 ..................... 308 0860820 ..................... 482 0860821 ..................... 482 0860842 ..................... 308 0860866 ..................... 477 0860867 ..................... 477 0860902 ............. 246, 248 0860903 ..................... 247 0860904 ............. 246, 248 0860905 ..................... 247 0860906 ............. 252, 253 0860907 ..................... 253 0860908 ............. 246, 248 0860909 ..................... 248 0860912 ..................... 253 0860913 ............. 252, 253 0860926 ..................... 477 0860927 ..................... 477 0860930 ..................... 477 0860931 ..................... 477 0861033 ..................... 247 0861034 ..................... 247 0861035 ..................... 477 0861078 ..................... 482 0861079 ..................... 482 0861080 ..................... 482 0861081 ..................... 482 0861139 ..................... 246 0861143 ..................... 477

80H/80HX/86HX/80HX+6

0861202 .................... 478 0861260 .................... 308 0861261 .................... 477 0880076 ............ 185, 202 0880090 .................... 273 0880106 .................... 273 0900232 .................... 323 0900479 ...................... 79 0900801 .................... 261 0900935 .................... 239 0901056 .................... 323 0901157 ...................... 87 0901159 ...................... 87 0901188 .... 235, 261, 265 0901197 ............ 263, 265 0901198 .................... 263 0901199 .... 261, 262, 265 0901235 .................... 263 0901255 ...................... 88 0901296 ............ 261, 265 0901297 .................... 193 0901306 .................... 189 0901325 .................... 217 0901333 .................... 189 0901345 .................... 239 0901347 .................... 193 0901373 .................... 195 0901387 .................... 164 0901389 .................... 175 0901399 .................... 103 0901401 ............ 184, 218 0901402 ............ 162, 169 0901411 .................... 286 0901416 ...................... 88 0901419 ............ 187, 203 0901449 .................... 323 0901524 .................... 291 0901525 .................... 291 0901719 .................... 165 0901721 .................... 291 0901744 .................... 275 0901849 .................... 169 0901850 .................... 265 0901871 .................... 265 0901973 .................... 258 0902087 .................... 201 0902088 .................... 201 0902089 ............ 201, 213 0902104 .................... 209 0902414 .................... 291 0902447 ............ 201, 213 0920027 .......... 31, 32, 53 0920032 ............ 137, 147 0920072 .......... 32, 33, 57 0920081 ................ 33, 59 0920083 ............ 137, 151 0920084 .... 32, 33, 34, 61 0920109 ............ 137, 151 0920110 .... 32, 33, 34, 61 0920117 ...................... 61 0920119 .... 32, 33, 34, 61 0940036 ............ 263, 265 0940038 .................... 324 0960071 ...................... 80 0960097 ... 335, 337, 339, 349 0960224 .................... 158

489

PART NUMBER INDEX 0960238 .... 197, 210, 241, 242, 245, 251, 316 0960239 ............. 307, 316 0960268 ....................... 80 0960406 ..................... 269 0960407 .... 299, 303, 311, 316 0960523 ................. 11, 12 0960562 ....................... 84 0960564 ............. 286, 294 0960705 ..................... 345 0960821 ....................... 27 0960905 ..................... 307 0960911 ..................... 345 0960946 ..................... 331 0960960 ..... 164, 188, 220 0960979 ..................... 269 0961024 .... 285, 286, 291, 347 0961098 ..................... 281 0961127 .... 454, 460, 465, 470 0961182 ............. 341, 343 0961185 .... 281, 285, 286, 291, 347 0961200 ..................... 281 0961201 ..................... 281 0961272 ....................... 28 0961275 ..................... 357 0961416 ................. 15, 23 0961417 ................. 15, 23 0961528 ..................... 281 0961531 ..................... 158 0961654 ..................... 281 0961816 ............. 333, 353 0961857 ..................... 270 0961890 ....... 19, 353, 363 0961894 ..................... 343 0961895 ..................... 333 0962033 ....................... 21 0962035 ....................... 19 0962036 ....................... 19 0962039 ..................... 329 1001096405 .... 32, 39, 43, 46 1001096406 ................. 43 1001099842 ....... 272, 273 1001109671 ............... 477 1001110131 ............... 477 1001110984 ............... 477 1001119693 ............... 272 1001119697 ............... 272 1001120496 ............... 137 1060012 .... 197, 210, 274, 421 1060016 .... 242, 248, 253, 417, 419, 424, 425 1060030 ..................... 187 1060039 ..................... 273 1060042 .... 418, 419, 424, 425 1060044 ............. 161, 169 1060045 .... 162, 171, 185, 187, 203, 218 1060046 .... 162, 170, 185, 203, 218 1060054 ..................... 219

490

1060079 .................... 417 1060092 .................... 187 1060093 ............ 187, 203 1060129 .................... 187 1060147 ... 162, 170, 185, 203, 218 1060149 ... 162, 170, 187, 203 1060168 .................... 319 1060197 .................... 187 1060229 ............ 273, 274 1060268 .................... 274 1060279 ... 454, 460, 465, 470 1060300 .................... 419 1060309 .................... 421 1060317 .................... 274 1060341 ............ 418, 419 1060369 .... 319, 320, 321 1060417 .... 319, 320, 321 1060494 .................... 419 1060515 ... 210, 274, 419, 421 1060516 ............ 273, 274 1100099 ...................... 72 1120108 ... 329, 347, 351, 355 1120110 .................... 327 1120161 .... 162, 189, 204 1120169 .... 164, 188, 220 1120179 ... 335, 337, 339, 349 1120192 ...................... 84 1120287 .................... 236 1120299 ............ 285, 291 1120304 .......... 11, 19, 27 1120305 .... 341, 343, 359 1120314 .................... 237 1120336 ............ 331, 357 1120367 .................... 237 1120406 .................... 165 1120423 .................... 171 1120465 ...................... 21 1120512 .................... 237 1140009 .................... 189 1180113 .................... 272 1180133 .................... 272 1180189 .................... 272 1180200 .................... 272 1180254 .................... 272 1180258 .................... 272 1180270 .................... 272 1180310 .................... 273 1260017 ... 12, 15, 23, 79, 316 1260026 .................... 217 1260082 .................... 219 1260136 .................... 324 1260168 .................... 269 1260169 .................... 269 1260319 .................... 269 1280551 .................... 422 1280555 .................... 416 1280556 .................... 423 1280577 .................... 423 1280578 .................... 423 1280584 .................... 422

1280590 .................... 422 1280591 .................... 422 1280601 .................... 422 1280602 .................... 423 1280727 ............ 423, 424 1280750 ............ 423, 424 1280793 .................... 482 1280803 .................... 421 1280804 .................... 421 1280826 .................... 424 1280988 .................... 482 1280991 .................... 426 1280992 ............ 425, 426 1280994 .................... 421 1281019 .................... 483 1281028 .................... 479 1281129 .................... 425 1281353 ............ 369, 370 1281503 .................... 417 1281534 .................... 483 1281673 .................... 482 1281682 ............ 420, 421 1281684 .................... 418 1281738 .................... 417 1281750 .................... 319 1281840 .................... 416 1282091 .................... 416 1282112 .................... 420 1282163 .................... 483 1282197 .................... 421 1282353 .................... 425 1282409 .................... 424 1282411 .................... 482 1282458 .................... 425 1282616 .................... 426 1282723 .................... 482 1282977 .................... 478 1320011 ... 165, 169, 170, 220 1320012 ............ 185, 203 1320014 .................... 186 1320016 .... 171, 189, 204 1320019 ... 164, 165, 188, 204, 206, 220 1320021 .................... 171 1320022 ... 163, 171, 184, 185, 201, 202, 213, 218, 235 1320023 .................... 239 1320030 .................... 213 1320031 .... 186, 397, 401 1320032 ............ 184, 204 1320037 .................... 365 1320040 .................... 158 1320041 ... 162, 170, 175, 185, 189, 202, 218, 266, 316 1320052 .................... 272 1320058 ............ 162, 170 1320059 .... 163, 171, 365 1320060 ............ 169, 213 1320062 .................... 165 1320070 .... 161, 184, 218 1320072 .................... 274 1320109 .... 319, 320, 321 1320121 .................... 270 1320122 .................... 365

80H/80HX/86HX/80HX+6

1320126..................... 239 1320127..................... 239 1320145..................... 282 1320155..................... 274 1320171..................... 274 1320182..................... 277 1320222..................... 170 1340020.... 162, 170, 189, 204 1340021..................... 235 1340045..................... 236 1340046............. 235, 472 1340050..................... 189 1340063..................... 479 1340064..................... 479 1360061..................... 217 1360112..................... 175 1380111..................... 193 1380112..................... 193 1380121..................... 271 1380124....................... 28 1380137............. 286, 292 1420003....................... 99 1440142............. 335, 337 1440154..................... 157 1460005....................... 88 1540002..... 417, 420, 421 1600043..................... 236 1600092............. 311, 312 1600094.... 299, 300, 303, 304 1600095..................... 300 1600096..................... 312 1600098..................... 184 1600140..................... 308 1600141..... 307, 308, 309 1600211..................... 204 1600247............. 311, 312 1660020..................... 218 1660083..................... 220 1660133..................... 217 1660144..................... 218 1660154..................... 157 1660157............. 195, 201 1660160..................... 157 1660170..................... 223 1660174..................... 223 1660175..................... 223 1660183..................... 223 1660185..................... 157 1660213..................... 157 1660213EX ................ 157 1660218..................... 224 1660249..................... 205 1670221..................... 217 1670321............. 265, 270 1670322............. 286, 292 1670335..................... 269 1670340..... 319, 320, 321 1670366..................... 323 1670367..................... 276 1670414.... 162, 169, 184, 201, 218 1670421............. 286, 292 1670422..................... 287 1670456..................... 282 1670468..................... 236

3120272

PART NUMBER INDEX 1670478 .................... 217 1670482 .................... 323 1670519 .................... 292 1670523 .................... 185 1670526 .................... 323 1670594 .................... 158 1670607 .................... 323 1670630 .................... 292 1670644 .................... 266 1670647 .................... 266 1670656 .................... 266 1670663 .................... 324 1670664 .................... 324 1670665 .................... 324 1670666 .................... 324 1670667 .................... 324 1670668 .................... 266 1670671 .................... 324 1670672 .................... 324 1670673 .................... 324 1670715 .................... 324 1670716 .................... 324 1670717 .................... 324 1670718 .................... 324 1670719 .................... 324 1670720 .................... 324 1670721 .................... 324 1670722 .................... 324 1670723 .................... 324 1670724 .................... 324 1670836 .................... 276 1680751 .................... 335 1680892 .... 337, 339, 349 1680898 .................... 345 1680899 .................... 327 1681283 ............ 329, 347 1681322 .................... 355 1681331 .... 335, 337, 339 1681344 .................... 351 1681411 .................... 351 1681420 .................... 345 1681421 .................... 345 1681423 .................... 359 1681427 .................... 359 1681431 ............ 359, 360 1681433 .................... 355 1681435 .................... 355 1681437 .................... 351 1681438 .................... 327 1681440 .................... 327 1681488 .................... 349 1681490 .................... 349 1681491 .................... 327 1681492 .................... 327 1681548 ............ 272, 335 1681559 .............. 83, 345 1681560 ............ 269, 359 1681562 ........ 27, 80, 355 1681564 ........ 11, 80, 351 1681565 .............. 12, 327 1681580 .............. 83, 349 1681581 .............. 12, 327 1681635 .................... 335 1681721 .................... 337 1681722 ............ 272, 337 1681730 ............ 281, 347 1681731 .................... 347

3120272

1681732 .................... 347 1681774 ............ 269, 359 1681791 ............ 281, 341 1681792 ............ 341, 343 1681796 .................... 341 1681797 .................... 341 1681843 .................... 331 1681847 .................... 357 1681893 .............. 28, 357 1681894 .................... 357 1681896 .................... 357 1681963 .................... 331 1681991 .............. 75, 331 1681992 .................... 331 1682258 ............ 269, 360 1682259 .................... 360 1682260 ........ 16, 23, 327 1682261 .................... 327 1682268 .. 15, 23, 80, 351 1682269 .................... 351 1682439 .................... 351 1682459 ............ 281, 341 1682460 .................... 341 1682488 .................... 357 1682489 ........ 28, 80, 357 1682500 .............. 80, 351 1682602 ............ 272, 339 1682603 .................... 339 1682691 .............. 83, 345 1682692 .................... 345 1682694 .................... 345 1683059 .................... 333 1683241 .............. 20, 329 1683242 .................... 329 1683243 .................... 329 1683389 .............. 19, 353 1683390 .............. 21, 333 1683391 .................... 333 1683392 .................... 333 1683395 .............. 19, 363 1683494 ............ 281, 343 1683495 .................... 343 1683497 .................... 343 1683533 .................... 339 1683534 ............ 272, 339 1683596 .............. 75, 331 1683597 .................... 331 1683991 .................... 333 1683992 .................... 333 1700053 .................... 459 1700058 .................... 459 1700157 ............ 453, 459 1700194 .................... 460 1700195 .................... 459 1700196 .................... 460 1700197 ............ 460, 469 1700232 .................... 460 1700349 .................... 460 1700377 .................... 455 1700419 .................... 454 1700422 ............ 454, 455 1700423 .................... 453 1700428 .................... 455 1700429 ............ 455, 464 1700430 .................... 455 1700431 .................... 454 1700476 ............ 453, 459

1700477 ............. 453, 459 1700502 ..................... 319 1700503 ..................... 319 1700568 ..................... 454 1700575 ..................... 454 1700580 ............. 454, 460 1700582 ............. 453, 459 1700583 ............. 454, 460 1700584 .... 453, 459, 463, 469 1700585 ............. 453, 459 1700593 ............. 454, 460 1700639 ..................... 454 1700640 ............. 454, 459 1700643 ............. 453, 459 1700735 ..................... 454 1700756 ..................... 454 1700788 ............. 246, 251 1700789 ............. 246, 251 1700818 ..................... 214 1700820 ..................... 218 1700821 ............. 162, 169 1700901 ............. 184, 201 1700959 ..................... 454 1700975 ..................... 455 1700976 ..................... 454 1700977 ..................... 453 1700978 ..................... 454 1700981 ............. 455, 465 1701026 ..................... 460 1701110 ............. 455, 465 1701321 ............. 460, 470 1701326 ..................... 459 1701334 ............. 459, 469 1701336 ..................... 460 1701375 ..... 455, 463, 469 1701376 ............. 454, 464 1701379 ............. 454, 464 1701431 ............. 460, 469 1701432 ............. 460, 469 1701435 ............. 460, 470 1701499 ............. 465, 470 1701500 .... 455, 464, 465, 469 1701501 .... 454, 459, 464, 469 1701502 ..... 454, 465, 470 1701503 ..... 454, 465, 470 1701504 ..... 454, 464, 469 1701505 .... 455, 460, 464, 469 1701509 .... 453, 459, 463, 469 1701518 ..... 463, 464, 469 1701542 .... 455, 460, 464, 469 1701543 .... 455, 460, 464, 469 1701548 ............. 460, 470 1701643 ....................... 37 1701678 ............. 455, 460 1701680 ............. 455, 460 1701681 ............. 455, 460 1701684 ............. 454, 464 1701685 ............. 460, 470 1701703 ............. 454, 464 1701741 ............. 454, 464

80H/80HX/86HX/80HX+6

1701742 ............ 454, 464 1701747 ............ 460, 469 1701795 .................... 465 1701920 ............ 464, 470 1701922 .................... 463 1701923 ............ 466, 470 1701924 ............ 466, 470 1701929 ............ 464, 470 1701930 ............ 465, 470 1702153 ............ 454, 460 1702276 ............ 453, 459 1702277 ............ 453, 459 1702282 ............ 455, 460 1702284 ............ 454, 459 1702292 ............ 454, 460 1702293 ............ 453, 459 1702294 ............ 453, 459 1702299 ............ 453, 459 1702300 .................... 454 1702301 ............ 454, 460 1702305 ...................... 80 1702401 .................... 315 1702404 .................... 309 1702528 .................... 418 1702552 .................... 466 1702573 .................... 463 1702581 .................... 466 1702583 .................... 464 1702585 .................... 464 1702586 .................... 463 1702599 .................... 464 1702600 .................... 464 1702601 .................... 464 1702602 .................... 465 1702603 .................... 465 1702604 .................... 464 1702606 .................... 466 1702607 .................... 463 1702608 .................... 463 1702609 .................... 464 1702612 ............ 453, 459 1702660 .................... 463 1702661 .................... 466 1702662 .................... 465 1702663 ............ 455, 466 1702666 .................... 463 1702668 .................... 463 1702669 ............ 465, 470 1702690 .................... 463 1702701 ...................... 37 1702720 ............ 456, 466 1702721 .................... 478 1702722 .................... 464 1702788 .................... 476 1702835 .................... 465 1702888 ............ 454, 460 1702961 ............ 456, 461 1702962 ............ 456, 461 1702966 ............ 455, 460 1702968 ...................... 80 1703083 ...................... 76 1703453 .................... 465 1703480 .................... 469 1703504 ...................... 37 1703535 ............ 464, 470 1703537 ............ 465, 470 1703538 ............ 463, 469

491

PART NUMBER INDEX 1703546 ............. 466, 470 1703548 ............. 466, 470 1703614 ............. 466, 470 1703666 ..................... 466 1703667 ..................... 321 1703668 ..................... 321 1703899 ............. 463, 469 1703900 ............. 463, 469 1704174 ..................... 476 1704277 ..... 453, 459, 463 1760019 ..................... 223 1760068 ............. 287, 293 1760106 ..................... 223 1780145 ............. 288, 293 1780147 ..................... 262 1780148 ............. 262, 265 1780171 ..................... 262 1780172 ............. 261, 265 1780174 ............. 261, 265 1780184 ............. 242, 248 1780219 ..................... 261 1780234 ..... 242, 248, 253 1780239 ..................... 262 1780252 ............. 288, 293 1780270 ..................... 265 1780271 ..................... 265 1780288 ............. 288, 293 1840002 ............. 247, 253 1870003 ............. 426, 483 2000070 ..................... 217 2000083 .... 161, 165, 170, 172 2000088 ..................... 183 2000115 .... 161, 165, 170, 172 2000126 ............. 201, 204 2000153 ............. 201, 204 2000157 ............. 201, 205 2000159 ............. 201, 205 2060015 ..................... 184 2060016 ..................... 184 2060025 ..................... 204 2120039 ..................... 235 2120042 ..................... 218 2120077 ..................... 213 2120078 ....................... 87 2120079 ....................... 87 2120087 ..................... 162 2120103 ..................... 236 2120104 ..................... 236 2120107 ............. 236, 472 2120112 ..................... 189 2120113 ..................... 187 2120114 ..................... 187 2160001 15, 23, 287, 293, 335, 337, 355 2160002 .... 11, 15, 23, 27, 28, 84, 138, 269, 281, 285, 286, 291, 292, 331, 337, 339, 341, 343, 345, 347, 349, 351, 357 2160006 ....... 84, 288, 293 2166003 ....................... 79 2180049 ..................... 138 2180053 ..................... 236 2180104 ..................... 214

492

2180134 ...................... 71 2180344 ...................... 85 2180360 ... 172, 180, 183, 189, 201, 206, 213 2180379 ............ 387, 389 2180387 .................... 213 2180388 .................... 213 2180389 .................... 213 2180398 .................... 236 2180399 .................... 236 2180418 .................... 213 2180420 .................... 214 2180450 .................... 217 2180467 .................... 235 2180479 .................... 413 2180491 ............ 397, 401 2180504 .................... 213 2180516 .................... 402 2180536 .... 171, 202, 214 2180593 .................... 220 2180605 .................... 236 2180606 .................... 236 2180614 .................... 236 2180615 ............ 387, 389 2180666 ............ 193, 195 2180671 .................... 220 2180730 ............ 172, 180 2180749 .................... 172 2180763 .................... 158 2180776 .................... 413 2200051 .... 185, 203, 218 2200052 .................... 235 2200053 ............ 186, 203 2200102 .................... 359 2200201 ... 331, 335, 337, 341, 343, 347, 349 2200202 ............ 331, 337 2200203 .................... 236 2200204 .................... 214 2200213 .... 335, 341, 343 2200221 ... 214, 331, 341, 359 2200222 .... 157, 331, 347 2200233 .................... 341 2200261 ... 162, 170, 219, 242, 249, 254 2200268 .................... 236 2200341 .................... 138 2200345 .................... 217 2200349 .................... 220 2200414 .................... 359 2200461 .................... 213 220385 ...................... 413 220619 ...................... 413 2210016 .................... 213 2220001 ... 161, 162, 171, 219 2220052 .................... 402 2220061 ...................... 71 2220063 ........ 84, 85, 171 2220070 ............ 398, 401 2220082 .................... 213 2220113 .................... 389 2220114 ............ 398, 401 2220124 ...................... 84 2220221 ............ 391, 413 2220235 .................... 383

2220237 .................... 402 2220250 .................... 377 2220251 .................... 213 2220261 .................... 401 2220270 .................... 373 2220273 .... 183, 201, 213 2220280 ............ 389, 391 2220290 .................... 402 2220295 .................... 189 2220296 .................... 218 2220302 .................... 163 2220313 .................... 213 2220315 .... 201, 202, 213 2220317 .... 163, 185, 218 2220343 ............ 389, 413 2220346 .................... 397 2220347 .................... 397 2220353 ............ 387, 389 2220362 ... 379, 380, 383, 385 2220366 .... 380, 383, 385 2220371 ... 373, 375, 387, 389, 391, 395, 397, 401 2220372 ... 373, 375, 389, 413 2220373 .... 384, 397, 401 2220374 ............ 380, 397 2220375 ... 379, 383, 385, 397, 401 2220383 .................... 384 2220385 ... 383, 384, 389, 398, 402 2220386 ............ 383, 385 2220396 .... 384, 391, 413 2220399 .................... 389 2220413 .................... 401 2220414 ... 373, 377, 383, 389, 393, 397, 401, 405, 411 2220415 ... 379, 383, 397, 401 2220416 ... 373, 393, 402, 405, 409, 411 2220417 .... 380, 397, 402 2220428 .... 377, 397, 401 2220429 .... 377, 397, 401 2220430 .................... 213 2220435 ............ 379, 384 2220437 .... 202, 213, 402 2220438 .... 384, 389, 405 2220444 ............ 398, 413 2220446 ............ 389, 405 2220451 .... 379, 383, 401 2220465 ... 379, 383, 397, 401 2220466 ... 379, 383, 393, 395, 411 2220468 .................... 409 2220469 .................... 383 2220472 .... 375, 397, 401 2220473 .... 375, 387, 389 2220481 ............ 379, 383 2220490 .... 387, 389, 395 2220491 ............ 398, 402 2220492 .................... 373 2220496 .................... 409 2220497 .... 389, 405, 411

80H/80HX/86HX/80HX+6

2220498..................... 401 2220500............. 379, 383 2220501.... 373, 375, 379, 385 2220504.... 379, 383, 385, 395 2220507............. 389, 405 2220515..................... 359 2220568............. 379, 383 2220577............. 411, 413 2220578..................... 383 2220582.... 375, 379, 385, 395, 397, 401, 407, 409 2220584..................... 377 2220585.... 377, 380, 385, 397, 402 2220591............. 387, 389 2220596.... 380, 383, 384, 397, 401 2220602............. 385, 397 2220603..................... 395 2220605.... 373, 375, 377, 380, 383, 385, 393, 397, 402, 407 2220606..... 375, 383, 402 2220608..................... 402 2220609.... 380, 385, 389, 402, 405, 411 2220618..... 377, 397, 401 2220619.... 380, 385, 389, 395 2220621............. 397, 401 2220622.... 379, 383, 398, 401 2220624............. 398, 402 2220635.... 380, 385, 395, 401, 411, 413 2220648..................... 213 2220651..................... 413 2220657..................... 402 2220671..................... 384 2220673............. 397, 401 2220675..................... 213 2220677..................... 402 2220679..................... 377 2220681............. 397, 401 2220684..................... 401 2220695..................... 397 2220696............. 398, 401 2220700.... 383, 384, 398, 401 2220711............. 379, 383 2220720............. 163, 171 2220727..................... 402 2220728..................... 236 2220738..................... 401 2220752............. 377, 402 2220758............. 391, 413 2220800..................... 379 2220808............. 397, 401 2220809............. 397, 401 2220811............. 380, 385 2220819..................... 402 2220820............. 397, 402 2220822..................... 380 2220833............. 379, 383 2220847..................... 397

3120272

PART NUMBER INDEX 2220861 .................... 407 2220868 ............ 379, 383 2220883 .................... 345 2220885 ............ 333, 339 2220886 .................... 333 2220887 .................... 345 2220898 .................... 397 2220899 ............ 383, 387 2220902 .................... 401 2220909 ............ 380, 407 2220914 .................... 385 2220994 .................... 201 2360182 ...................... 11 2360188 ...................... 11 2360189 ...................... 27 2360256 ...................... 11 2360263 ...................... 27 2360273 ...................... 27 2360302 ...................... 15 2360335 ...................... 11 2360341 ................ 11, 15 2360398 ...................... 19 2360543 ...................... 11 2400005 .................... 420 2400006 .................... 425 2400008 ............ 417, 425 2420001 .... 242, 249, 254 2420006 .................... 242 2420009 .... 242, 248, 253 2420019 ... 185, 203, 243, 249, 254 2420024 ............ 183, 201 2420030 ... 163, 171, 242, 249, 254 2420033 ............ 183, 201 2420035 ... 185, 203, 242, 249, 254 2420050 .... 319, 320, 321 2420055 .... 319, 320, 321 2420057 ............ 319, 320 2420080 .................... 236 2420091 ............ 248, 253 2420109 .................... 206 2420156 .................... 248 2420159 .... 185, 249, 254 2420164 .... 185, 249, 254 2420184 .................... 321 2420185 .................... 321 2420203 .... 179, 197, 209 2440043 ............ 287, 293 2440044 ............ 287, 293 2440050 .................... 137 2440054 .................... 137 2440055 .................... 137 2460011 .... 179, 197, 209 2500004 .................... 195 2500005 .................... 201 2540003 .................... 239 2540016 .................... 258 2551030 .................... 165 2560010 ............ 288, 294 2560038 ............ 299, 303 2560039 .................... 303 2560040 ............ 299, 303 2560041 ............ 299, 303 2560066 ...................... 88 2560112 .... 307, 308, 309

3120272

2580018 .................... 236 2580024 .................... 477 2600093 .... 241, 245, 251 2600094 .... 242, 249, 254 2600095 .................... 288 2600105 .... 307, 311, 315 2600132 .... 307, 311, 315 2600143 .................... 293 2620022 ...................... 79 2620041 ...................... 79 2620042 ...................... 79 2660042 .................... 271 2660047 .................... 279 2660048 .................... 279 2660049 .................... 279 2660050 .................... 279 2660051 .................... 279 2660052 .................... 279 2660054 .................... 279 2660055 .................... 279 2660083 .................... 279 2660084 .................... 279 2680334 .................... 187 2680386 ............ 187, 203 2720015 .... 185, 203, 218 2720016 .... 189, 193, 195 2720042 .................... 169 2720058 .... 201, 203, 213 2720112 .................... 213 2720117 .................... 213 2720149 .................... 213 2720160 ............ 183, 204 2720224 ............ 162, 170 2720232 .................... 185 2720244 ............ 397, 401 2720254 .................... 185 2720262 .................... 218 2720271 ... 163, 171, 202, 213 2720366 .................... 163 2740080 .................... 417 2750015 .................... 163 2750127 ............ 397, 401 2750527 ... 161, 169, 219, 243, 249, 254 2750528 ...................... 84 2750532 ... 163, 171, 184, 201, 213 2750759 .................... 384 2750760 ............ 379, 384 2750762 .... 379, 380, 383 2750766 .... 383, 384, 391 2750774 .... 379, 380, 385 2750776 .... 379, 380, 384 2750777 ... 379, 380, 384, 385 2750778 .................... 402 2750779 ............ 387, 389 2750784 .................... 373 2750785 .... 387, 389, 411 2750791 ............ 379, 383 2750792 .................... 384 2750794 .................... 384 2750872 ............ 383, 401 2750874 ... 383, 384, 397, 401 2750889 .... 397, 401, 407

2750891 .... 373, 379, 380, 384 2750892 ..................... 384 2750894 .... 373, 379, 380, 384 2750895 ..................... 393 2750896 ............. 393, 409 2750900 ..... 393, 401, 411 2750901 ..................... 402 2750902 ............. 397, 401 2750910 ............. 387, 389 2750916 ............. 373, 375 2750918 ..................... 387 2750919 ..................... 389 2750927 ..................... 383 2750929 ..................... 384 2750970 ..................... 397 2750977 .... 379, 384, 397, 401 2750990 ............. 387, 389 2750997 ..................... 389 2750998 ............. 387, 389 2751003 ..................... 413 2751004 ............. 397, 401 2751010 ..... 377, 379, 384 2751013 ............. 379, 384 2751014 ..... 380, 384, 402 2751015 ............. 397, 407 2751017 ............. 397, 402 2751018 ............. 377, 398 2751021 ..................... 379 2751026 ............. 379, 383 2751104 ..................... 413 2751114 ............. 373, 413 2751129 ..................... 375 2751151 ............. 387, 389 2751310 ..................... 384 2751321 ............. 379, 383 2751337 ............. 397, 401 2751339 ............. 379, 383 2751345 ..................... 384 2751359 ............. 397, 401 2751391 ............. 373, 402 2751395 ..................... 384 2751396 ..................... 402 2751397 ..... 377, 398, 402 2751398 ..... 379, 384, 395 2751404 ............. 375, 384 2751406 ..................... 375 2751410 ..................... 393 2751419 ..................... 384 2751424 ..................... 402 2751435 ..................... 395 2751455 ............. 389, 405 2751465 ............. 379, 384 2751467 ..... 384, 397, 401 2751468 ..................... 384 2751472 ..................... 379 2751482 ............. 397, 401 2751484 ..................... 397 2751494 ............. 397, 401 2751506 ..................... 398 2751507 ..................... 384 2751833 ..................... 389 2751834 ..................... 375 2751838 ..................... 387 2751857 ..................... 389

80H/80HX/86HX/80HX+6

2751869 .................... 389 2751887 .................... 405 2751899 .................... 409 2751905 .................... 389 2752011 .................... 402 2752015 .................... 402 2752016 .................... 402 2752084 .................... 402 2752247 ............ 380, 384 2752401 .................... 384 2752402 .................... 384 2752427 ...................... 85 2752454 ............ 379, 384 2752471 .................... 375 2752480 ............ 375, 395 2752500 ............ 379, 383 2752501 .................... 384 2752503 ............ 380, 384 2752574 .................... 383 2752584 .................... 395 2752592 .................... 384 2752630 .................... 395 2752979 .................... 375 2753327 .................... 413 2760025 .................... 157 2760064 ............ 287, 292 2760091 .................... 157 2780055 ............ 137, 155 2780093 ................ 31, 67 2780094 ................ 31, 67 2780109 .......... 11, 19, 27 2780114 .......... 33, 34, 67 2780136 ................ 31, 67 2780138 .......... 32, 35, 65 2780142 .... 31, 32, 34, 67 2780144 ................ 33, 67 2780146 ................ 31, 67 2780187 ................ 33, 67 2790946 .................... 370 2790949 .................... 369 2791052 .................... 368 2791053 .................... 369 2791054 .................... 368 2791055 ............ 368, 373 2791056 .................... 369 2791057 .................... 369 2791060 .................... 368 2791061 ............ 369, 405 2791063 .................... 369 2791099 .................... 368 2791102 .................... 370 2791103 .................... 370 2791104 .................... 370 2791105 .................... 370 2791106 .................... 370 2791107 .................... 370 2791108 ............ 370, 409 2791109 .................... 370 2791110 .................... 370 2791111 ............ 370, 405 2791112 .................... 370 2791177 .................... 368 2791233 .................... 368 2791234 .................... 368 2791239 ............ 368, 379 2791249 ............ 368, 391 2791253 ............ 370, 391

493

PART NUMBER INDEX 2791254 ............. 369, 370 2791257 ............. 369, 370 2791263 ............. 369, 370 2791265 ............. 370, 379 2791266 ..................... 369 2791285 ..... 369, 370, 411 2791385 ............. 370, 383 2791448 ..................... 369 2791553 ..... 368, 370, 377 2791590 ............. 369, 370 2791684 ..................... 368 2791698 ..... 369, 370, 407 2791700 ..... 369, 370, 407 2791725 ............. 368, 383 2791758 ..... 369, 370, 413 2791799 ..... 369, 370, 393 2791816 ..... 369, 370, 397 2791870 ..................... 368 2791871 ..................... 368 2791873 ..................... 368 2791879 ..................... 426 2791880 ..................... 369 2791931 ..................... 370 2791935 ..... 369, 370, 413 2791955 ..................... 368 2791985 ............. 369, 401 2791991 ..... 369, 370, 413 2792055 ............. 370, 387 2792067 ............. 368, 387 2792068 ............. 368, 389 2792069 ..................... 368 2792206 ..................... 369 2792207 ..................... 368 2792231 ..................... 369 2792261 ..................... 368 2792262 ............. 368, 383 2792263 ............. 368, 379 2792264 ............. 369, 395 2792267 ..................... 368 2792274 ..................... 368 2792280 ..................... 368 2792281 ..................... 368 2792282 ............. 368, 375 2792293 ..................... 368 2820001 ..................... 219 2820022 ..................... 316 2820031 ..................... 385 2820053 ..................... 266 2820056 ..................... 266 2820057 ..................... 266 2820058 ..................... 266 2860002 ..... 241, 245, 251 2860012 ..... 179, 197, 209 2860030 ..... 245, 251, 472 2880404 ............. 285, 291 2880410 ....................... 79 2880619 ..................... 217 2900034 ..................... 155 2900062 ..................... 393 2900068 ............. 323, 421 2900088 ..................... 345 2900097 ..................... 193 2900120 ............. 227, 231 2900131 ............... 53, 147 2900138 ....................... 69 2900164 ............. 163, 219 2900202 ....................... 69

494

2900365 ............ 359, 360 2900381 .... 337, 339, 349 2900383 .................... 329 2900389 .................... 360 2900394 .................... 341 2900449 ...................... 47 2900455 ............ 143, 297 2900477 .................... 141 2900503 .................... 103 2900627 ...................... 48 2900641 ...................... 54 2900642 .................... 148 2900659 ...................... 40 2900662 ...................... 57 2900677 .................... 456 2900678 .................... 461 2900698 .................... 105 2900707 .................... 135 2900708 .................... 135 2900709 .................... 135 2900733 ............ 145, 297 2900756 .................... 103 2900766 ........ 59, 62, 152 2900767 ........ 59, 62, 152 2900768 ........ 59, 62, 152 2900770 ..... 73, 105, 333, 335, 339, 345, 347 2900788 ...................... 51 2900792 ... 329, 337, 341, 343 2900793 .... 345, 359, 360 2900838 .................... 479 2900928 .................... 456 2900929 .................... 461 2900939 .................... 466 2901102 .................... 331 2901103 .................... 357 2901113 .................... 347 2901120 .................... 335 2901121 .................... 327 2901123 .................... 351 2901146 .................... 157 2901148 .................... 355 2901171 .................... 476 2901271 .................... 333 2901480 .................... 343 2910002 .................... 271 2910016 .................... 466 2910017 .................... 467 2910047 .................... 466 2910479 ............ 185, 203 2920009 .................... 323 2920013 ............ 323, 421 2920015 ... 299, 300, 303, 304, 307, 311, 315 2920018 ............ 258, 323 2920019 .................... 258 2920026 ... 309, 312, 316, 418, 420 2920027 .... 247, 253, 418 2920029 ... 247, 253, 309, 312, 316, 418, 420 2920034 .................... 418 2920081 .................... 258 2920082 .................... 258 2920096 .................... 323 2920100 .................... 323

2920105 .................... 258 2920109 .................... 258 2920110 .................... 420 2920111 ............ 323, 422 2920113 .................... 420 2920162 .... 179, 197, 209 2940006 .... 288, 293, 473 2940042 ... 242, 248, 253, 262, 265 2940050 .... 261, 262, 266 2940051 .................... 265 2940052 ............ 307, 311 2950052 .................... 315 2960006 ... 300, 304, 312, 316, 320, 321 2960010 .................... 321 2960011 .................... 321 2980089 ................ 71, 75 3010081 .................... 193 3010088 .................... 324 3020021 .................... 224 3020025 ............ 287, 293 3040145 ...................... 79 3160083 .... 287, 292, 297 3160104 ................ 31, 48 3160115 ............ 137, 141 3160129 .......... 32, 34, 46 3160130 ...................... 46 3160138 ............ 137, 143 3160179 ...................... 46 3160189 ...................... 46 3160204 .......... 34, 46, 51 3160274 ............ 137, 145 3160341 ................ 32, 46 3160342 ................ 34, 46 3160343 ................ 34, 46 3200062 .................... 217 3200133 .... 161, 169, 184 3200183 ... 161, 169, 184, 204 3200194 .................... 286 3200198 .................... 183 3200206 .................... 161 3200222 .................... 265 3200227 .................... 169 3200228 .................... 169 3200229 .................... 169 3200306 .................... 169 3200332 .................... 239 3200377 .................... 201 3220043 ... 165, 188, 206, 220 3220052 ............ 188, 204 3220058 ............ 188, 220 3220077 .................... 164 3220080 .................... 165 3220082 .................... 169 3220115 .................... 206 3250444 ............ 453, 459 3250453 ............ 453, 459 3250840 ...................... 80 3250872 ...................... 79 3250914 ............ 186, 203 3251028 ............ 455, 461 3251243 .... 237, 454, 460 3251272 .................... 237 3251476 .... 179, 197, 209

80H/80HX/86HX/80HX+6

3251537..................... 300 3251548............. 455, 461 3251549............. 455, 461 3251551..... 300, 304, 312 3251569..................... 453 3251596..................... 324 3251607............. 455, 461 3251637............. 454, 460 3251650.... 241, 246, 247, 252 3251655............. 300, 304 3251665............. 453, 459 3251678..................... 311 3251695..................... 418 3251741..................... 300 3251742..................... 303 3251746..................... 304 3251747..................... 418 3251766............. 453, 459 3251780............. 455, 461 3251786............. 453, 459 3251813..... 455, 460, 465 3251836..................... 236 3251858..................... 315 3251864..................... 254 3251865..................... 254 3251866..................... 254 3251867..................... 254 3251868..................... 254 3251869..................... 254 3251870....... 71, 453, 459 3251880..................... 252 3252084..................... 320 3252086..................... 300 3252087............. 455, 461 3252088..................... 247 3252095............. 456, 461 3252107............. 455, 461 3252139..................... 309 3252140..................... 308 3252144............. 455, 461 3252220............. 463, 469 3252221..................... 476 3252238..................... 324 3252239..................... 418 3252321..................... 417 3252341............. 466, 470 3252343..... 246, 247, 252 3252344..................... 247 3252345..................... 419 3252346..................... 320 3252347............. 453, 459 3252353..................... 308 3252356............. 455, 461 3252364..................... 309 3252369............. 455, 461 3252374..................... 315 3252453....................... 75 3252489..................... 463 3252540............. 463, 469 3252554..................... 321 3252555..................... 246 3252556..................... 321 3252637..................... 247 3252638..... 246, 247, 252 3252640..................... 247 3290801..................... 175

3120272

PART NUMBER INDEX 3300007 ... 11, 19, 27, 31, 32, 33, 34 3300029 ... 163, 170, 185, 203, 218 3300047 ... 299, 303, 307, 311, 315 3300048 ... 197, 210, 241, 242, 245, 251, 299, 303, 311, 315 3300073 ...................... 88 3300101 ............ 335, 337 3300143 .................... 286 3300147 .................... 307 3300151 .... 12, 16, 24, 72 3300175 .... 11, 15, 23, 28 3300177 ... 241, 245, 251, 299, 303, 307, 311, 315, 320 3300182 .... 242, 248, 254 3300184 .................... 327 3300187 .................... 351 3300194 .................... 359 3300202 .................... 183 3300205 ............ 235, 236 3300207 .................... 345 3300208 ...................... 20 3300218 .................... 175 3300220 ... 164, 171, 188, 220 3300229 ...................... 27 3300234 .................... 341 3300241 .................... 269 3300245 .................... 357 3300247 ...................... 28 3300270 .................... 327 3300271 .................... 357 3300272 .... 337, 339, 349 3300273 .................... 355 3300276 .................... 341 3300278 .................... 347 3300280 .................... 329 3300281 .................... 331 3300294 .................... 359 3300295 .................... 345 3300301 .................... 351 3310601 ... 241, 245, 251, 307 3310801 ... 161, 164, 169, 171, 184, 188, 193, 203, 218 3311001 ... 158, 164, 187, 188, 197, 202, 209, 220, 241, 245, 251, 299, 303, 308, 311, 315, 320 3311401 ... 72, 73, 76, 88, 103, 161, 162, 164, 165, 170, 172, 175, 179, 184, 185, 188, 189, 193, 195, 202, 204, 213, 217, 218, 220, 235, 236, 242, 248, 254, 257, 258, 266, 269, 276, 279, 316, 377 3311405 . 21, 72, 76, 169, 171, 186, 202, 203,

3120272

206, 213, 257, 261, 262, 265, 277, 289, 294, 299, 303, 320, 321, 454, 460, 465, 470 3311501 ... 77, 87, 88, 89, 103, 106, 164, 185, 198, 202, 239, 254, 270 3311505 . 12, 16, 24, 170, 204, 261, 262, 263, 265, 308, 311, 315, 466 3311508 .................... 262 3311601 ... 21, 71, 75, 84, 87, 103, 163, 164, 171, 185, 202, 209, 218, 235, 236, 239, 270, 279, 285, 286, 291, 359 3311602 ............ 270, 282 3311605 ... 176, 218, 219, 261, 265, 272, 281, 282, 285 3311701 ............ 186, 203 3311801 32, 34, 158, 239 3311803 .................... 276 3311805 . 20, 75, 83, 286, 288, 291, 293 3312001 .................... 171 3312002 ...................... 84 3312005 ... 138, 161, 169, 183, 204, 217 3312202 . 12, 16, 24, 269, 359 3312601 ...................... 79 3312602 ... 11, 15, 21, 23, 27 3312605 ...................... 79 3313002 ...................... 21 3321001 ... 164, 171, 299, 304 3321401 .... 175, 195, 202 3321601 .... 319, 320, 321 3322403 ................ 11, 27 3322601 .................... 291 3323002 ... 11, 15, 19, 23, 27, 79 3323402 ...................... 28 3324203 ...................... 27 3340251 .... 13, 16, 20, 24 3340383 .................... 359 3340394 .................... 270 3340399 .................... 271 3340401 .................... 270 3340403 .................... 271 3340454 ............ 285, 291 3340460 .................... 270 3340462 .................... 270 3340527 ................ 13, 16 3340788 .................... 275 3340831 ...................... 75 3380309 .... 242, 248, 253 3380318 .................... 186 3380319 .................... 186 3380320 .................... 163 3380339 .................... 218 3380418 .................... 265 3420085 ...................... 83 3420158 .......... 11, 15, 23 3420182 .................... 138

3420290 ..................... 158 3420292 ....................... 79 3420372 ....................... 80 3420410 ..................... 270 3420414 ..................... 269 3420447 ....................... 80 3420600 ..................... 270 3420620 ........... 11, 15, 23 3420761 ..................... 138 3420860 ....................... 79 3421029 ..................... 269 3421142 ..................... 276 3421165 ....................... 83 3421176 .... 285, 286, 291, 292 3421203 ....................... 12 3421204 ................. 12, 16 3421205 ..................... 269 3421206 ..................... 269 3421207 ..................... 272 3421209 ..................... 269 3421264 ..................... 269 3421275 ................. 12, 16 3421315 ....................... 27 3421325 ....................... 80 3421330 ........... 11, 15, 23 3421349 ..................... 270 3421350 ..................... 269 3421376 ..................... 282 3421426 ..... 285, 286, 292 3421428 ..................... 281 3421429 ..................... 281 3421505 ....................... 28 3421506 ....................... 28 3421507 ....................... 28 3421508 ....................... 28 3421511 ..................... 281 3421513 ..................... 281 3421520 ....................... 83 3421524 ....................... 28 3421565 ........... 12, 16, 23 3421584 ....................... 75 3421673 ..................... 275 3421709 ................. 16, 24 3421710 ................. 16, 23 3421713 ................. 15, 23 3421815 ....................... 84 3421816 ..................... 272 3421818 ....................... 11 3421819 ..................... 281 3421821 ..................... 281 3421823 ..................... 281 3421825 ..... 285, 286, 292 3421874 ....................... 28 3421876 ....................... 27 3421880 ....................... 80 3421892 ....................... 79 3421906 ................. 15, 23 3421950 ..................... 282 3422019 ..... 285, 286, 292 3422403 ..................... 291 3422422 ....................... 21 3422507 ....................... 21 3422508 ....................... 21 3422509 ....................... 20 3422510 ....................... 20 3422511 ....................... 21

80H/80HX/86HX/80HX+6

3422512 ...................... 21 3422520 ...................... 19 3422522 ...................... 19 3422599 ...................... 20 3422600 ...................... 20 3422601 ...................... 21 3422602 ...................... 21 3422603 ...................... 21 3422604 ...................... 21 3422605 ...................... 21 3422606 ...................... 19 3422766 .................... 281 3422768 .................... 281 3430304 .................... 220 3430406 .................... 175 3430620 .................... 138 3431622 ...................... 27 3440816 ............ 287, 293 3441228 ............ 287, 293 3450203 .... 175, 220, 269 3450303 .................... 269 3450405 .................... 276 3450505 .................... 276 3450508 ...................... 75 3450606 ...................... 27 3450610 ...................... 83 3450806 .................... 271 3450810 ................ 12, 27 3451012 .......... 11, 20, 27 3460065 .................... 158 3480093 .................... 345 3480102 .................... 331 3480113 ............ 359, 360 3480120 ... 335, 337, 339, 349 3480122 .................... 329 3480123 .................... 327 3480124 .................... 341 3480126 .................... 347 3480127 .................... 360 3480130 .................... 357 3480134 ............ 351, 355 3480176 .................... 333 3480188 .................... 343 3500812 ...................... 72 3501916 .................... 137 3508393 .................... 257 3509182 .................... 276 3509714 .................... 187 3509858 ............ 299, 303 3510138 .................... 288 3510139 .................... 288 3510141 .................... 288 3510148 .................... 288 3510150 .................... 288 3510153 .................... 288 3510161 .................... 288 3510194 .................... 293 3510211 .................... 293 3510223 .................... 293 3510231 .................... 293 3510234 .................... 288 3510254 .................... 293 3510262 .................... 288 3510268 .................... 288 3510269 .................... 288 3510270 .................... 288

495

PART NUMBER INDEX 3510271 ..................... 288 3510272 ..................... 288 3510276 ..................... 293 3510277 ..................... 293 3510278 ..................... 293 3510279 ..................... 293 3510296 ..................... 482 3510297 ..................... 482 3510298 ..................... 482 3510299 ..................... 483 3510300 ..................... 483 3510304 ..................... 482 3510305 ..................... 483 3510306 ..................... 483 3510319 ..................... 288 3510320 ..................... 288 3510348 ..................... 288 3510353 ..................... 288 3510358 ..................... 288 3510380 ..................... 293 3510393 ..................... 293 3510437 ..................... 288 3510438 ..................... 288 3510439 ..................... 288 3510506 ..................... 288 3510512 ............. 288, 293 3510652 ..................... 293 3510658 ..................... 293 3520022 ..................... 236 3520028 .... 179, 197, 209, 252 3520034 ..................... 308 3520048 ....................... 27 3530120 ....................... 83 3530138 ..................... 277 3530210 ..................... 213 3530380 ................. 12, 16 3530381 ....................... 12 3530403 ..................... 157 3530425 ..... 164, 171, 220 3530997 ............. 455, 461 3531023 ............. 307, 315 3531715 ................. 13, 16 3531946 ....................... 28 3532341 ....................... 28 3532839 ....................... 75 3534605 ....................... 80 3534606 ....................... 80 3535951 ..................... 266 3536008 ..................... 171 3536088 ..................... 265 3536244 ..................... 186 3536282 ..................... 266 3536549 ............. 186, 202 3536671 ............. 455, 461 3538387 ..................... 204 3538391 ..................... 315 3538394 ..................... 309 3539103 ....................... 21 3539240 ....................... 21 3539241 ....................... 21 3539244 ....................... 20 3539579 ....................... 21 3539580 ....................... 21 3539631 ....................... 76 3539634 ....................... 20 3539843 ....................... 75

496

3570376 .................... 466 3570697 .................... 204 3580079 .................... 217 3580092 .................... 319 3580100 .................... 180 3580109 .................... 179 3580134 .... 180, 197, 209 3580183 ............ 320, 321 3580239 .................... 209 3580250 .................... 209 3600052 ............ 163, 219 3600071 ... 163, 171, 187, 203, 219 3600072 ... 162, 183, 217, 231 3600107 .... 161, 217, 227 3600113 ... 161, 183, 217, 227 3600125 .... 162, 183, 227 3600139 ... 162, 169, 184, 201, 217, 233 3600141 .................... 219 3620026 ............ 185, 203 3640492 ............ 245, 251 3640493 .... 241, 246, 252 3640555 ............ 245, 251 3640752 .................... 307 3730018 .................... 187 3740002 .... 164, 220, 258 3740013 .................... 418 3740016 ... 241, 246, 252, 472 3740028 .................... 217 3740030 .................... 164 3740044 .................... 418 3740049 ... 187, 241, 245, 251, 309, 324, 416, 417, 419, 420, 424, 425, 472 3740055 .................... 175 3740057 ... 241, 246, 252, 473 3740058 ... 241, 246, 252, 473 3740059 ... 164, 171, 188, 474 3740061 .................... 188 3740063 .... 241, 246, 252 3740066 .... 241, 246, 252 3740067 ... 164, 171, 187, 188, 204, 220, 258, 419, 472 3740080 ... 164, 171, 204, 420, 474 3740099 .................... 418 3760004 .................... 157 3760036 .................... 158 3760053 .................... 158 3760106 .......... 12, 15, 23 3760108 .................... 158 3760133 ............ 272, 281 3760140 .... 12, 16, 20, 23 3760143 ...................... 28 3760233 ............ 269, 281 3760235 .................... 217 3760237 ... 281, 285, 287, 292

3760370 .................... 333 3790012 ... 241, 245, 251, 299, 300, 303, 304, 307, 309, 311, 312, 315 3790014 .................... 133 3790015 .................... 133 3790016 ............ 105, 133 3790118 ............ 105, 133 3790155 .................... 137 3790159 .......... 32, 33, 35 3790211 ............ 105, 133 3820001 ..... 79, 454, 456, 459, 461, 464, 469 3820009 .................... 218 3820012 .... 261, 262, 266 3820018 .................... 266 3840800 .................... 359 3840818 .................... 176 3840819 .................... 175 3840821 .................... 193 3840831 .................... 273 3840844 .................... 275 3840855 .................... 193 3840856 ...................... 27 3840858 .................... 274 3840898 .................... 195 3840935 ...................... 28 3841012 .................... 274 3841013 .................... 273 3841014 .................... 275 3841115 ...................... 79 3841143 ................ 19, 21 3841252 .................... 274 3841255 .................... 201 3841287 ...................... 21 3860046 .................... 273 3860048 .................... 275 3860050 .................... 273 3900022 ............ 163, 218 3900060 ...................... 88 3900111 .... 319, 320, 321 3900139 ............ 345, 357 3900140 .................... 345 3900141 ............ 351, 355 3900146 ...................... 79 3900159 .... 285, 287, 292 3900168 ...................... 72 3900170 ... 327, 329, 331, 337, 339, 341, 347, 349, 351, 355, 357, 359 3900172 .................... 345 3900219 ...................... 21 3900220 ...................... 21 3900223 ...................... 19 3900263 ...................... 21 3900294 ............ 308, 316 3910606 .... 241, 245, 251 3910608 .................... 307 3910610 .................... 241 3910808 .................... 193 3910812 ... 161, 169, 184, 195, 203, 218, 321 3911006 .... 241, 245, 251 3911008 ... 241, 245, 251, 299, 303, 311 3911012 ... 158, 187, 241, 299, 303, 315

80H/80HX/86HX/80HX+6

3911014.... 299, 303, 311, 315, 320 3911016............. 245, 251 3931010............. 287, 293 3931612............. 287, 293 3931620............. 287, 293 3931720..................... 333 3931840....................... 32 3931852................. 32, 35 3931864..................... 137 3940804..................... 202 3941404..................... 258 3941405............. 261, 262 3941406............. 265, 266 3941804..................... 185 3951403............. 327, 341 3951405..................... 359 3951603..................... 269 3951608..................... 270 3951820..................... 157 3952016....................... 84 3960212............. 269, 270 3960240..................... 303 3960250..................... 299 3960251.... 299, 303, 311, 315, 320, 321 3960343........... 11, 19, 27 3960356..................... 279 3960357..................... 279 3960371..................... 236 3960389..................... 266 3960418..................... 266 3960429..................... 266 3960433..................... 266 3960465..................... 237 3972218........... 12, 16, 24 3980003..... 185, 203, 218 3980006............. 162, 170 3980007..................... 203 3990001..................... 419 3990010.... 416, 417, 418, 419, 420, 421, 423, 424, 425, 473 4040126....................... 83 4040129....................... 84 4040218..................... 291 4060087.... 300, 303, 304, 311, 312, 315 4060092.... 299, 303, 308, 311, 315 4060229.... 300, 307, 309, 315 4060431....................... 72 4060432....................... 72 4060568............. 270, 276 4060574..................... 235 4060579..................... 198 4060603..................... 270 4060608....................... 87 4060610..................... 161 4060649....................... 72 4060673............. 274, 276 4060696..................... 198 4060701..................... 187 4060702....................... 72 4060802..................... 253 4060803..................... 266

3120272

PART NUMBER INDEX 4060808 .................... 103 4060829 .................... 258 4060833 ............ 274, 275 4060841 .................... 266 4060908 ...................... 72 4070497 .................... 271 4070498 .................... 271 4070501 .................... 270 4070502 .................... 270 4070503 .................... 270 4070504 .................... 270 4070507 .................... 271 4070508 .................... 271 4070555 .................... 270 4070556 .................... 270 4070574 .... 12, 16, 21, 24 4070575 .... 12, 16, 21, 24 4070576 ...................... 12 4070577 ...................... 12 4070585 .... 210, 287, 293 4070586 .... 210, 287, 293 4070587 .... 210, 287, 293 4070670 .......... 13, 16, 24 4070671 .................... 266 4070672 .......... 13, 16, 24 4070674 .... 13, 16, 20, 24 4070727 .................... 275 4070923 ...................... 20 4070987 ............ 245, 251 4070991 ............ 245, 251 4100025 ... 164, 188, 204, 220 4100026 .... 275, 375, 385 4100027 ...................... 46 4100028 ...................... 47 4100029 ...................... 47 4100051 ............ 379, 383 4100052 .................... 385 4120002 .... 241, 246, 252 4120012 .... 241, 246, 252 4120013 .... 241, 246, 252 4130153 ................ 15, 23 4130154 ................ 15, 23 4130155 ...................... 12 4130156 ...................... 11 4130165 ...................... 27 4130166 ...................... 27 4130191 ...................... 28 4130192 ...................... 28 4130199 ...................... 27 4130234 ...................... 12 4130235 ...................... 11 4130244 ...................... 12 4130245 ...................... 11 4130333 ...................... 19 4130334 ...................... 19 4130337 ...................... 19 4130338 ...................... 19 4130343 ...................... 19 4130344 ...................... 19 4140010 ...................... 93 4160024 .................... 176 4160026 ............ 285, 291 4160028 .................... 323 4160058 .... 319, 320, 321 4160081 ............ 263, 265 4160084 .................... 193

3120272

4160086 .................... 175 4220007 .................... 323 4220044 .... 319, 320, 321 4240018 .................... 277 4280002 ............ 163, 171 4280195 .................... 279 4280197 .................... 279 4280237 .................... 241 4280242 .................... 270 4280252 .................... 218 4280255 .................... 279 4280256 .................... 279 4280257 .................... 279 4280258 .................... 279 4280282 .................... 279 4300031 72, 88, 236, 242, 249, 254, 257, 258, 266, 269, 279 4300032 . 12, 16, 24, 162, 170, 185, 202, 204, 218, 257, 276, 279 4300033 .. 87, 88, 89, 103 4300034 84, 87, 103, 171, 186, 203, 218, 235, 239, 261, 265, 279 4300036 .... 273, 276, 377 4300038 ..... 77, 106, 186, 203, 218, 262, 263, 265 4300042 ............ 273, 276 4300045 .............. 83, 239 4300056 ............ 183, 201 4300076 .................... 282 4300092 .......... 32, 33, 34 4300097 .......... 32, 33, 34 4320002 .................... 311 4340343 ............ 185, 202 4340397 .................... 138 4340398 .................... 138 4340413 ............ 270, 276 4340420 ............ 188, 220 4340421 ............ 188, 220 4340436 .................... 198 4340437 .................... 198 4340438 .................... 198 4340453 .................... 272 4340470 ............ 188, 220 4340483 .................... 165 4340511 .................... 179 4340519 .................... 273 4340520 .................... 272 4340525 ............ 185, 203 4340562 .................... 272 4340565 .................... 198 4340570 .................... 275 4340576 .................... 272 4340578 .................... 273 4340635 .................... 272 4340636 .................... 276 4350106 .................... 257 4360003 .... 241, 245, 251 4360016 .................... 241 4360031 ............ 289, 294 4360037 ... 172, 180, 183, 201, 206, 418 4360057 ..... 71, 257, 276, 324, 474 4360065 .... 172, 418, 420

4360067 ..................... 189 4360069 .... 241, 245, 251, 472 4360073 ..... 241, 247, 252 4360075 ..................... 417 4360085 ..................... 417 4360089 ..................... 418 4360141 .... 247, 253, 299, 303, 311, 315 4360157 ..... 189, 206, 418 4360171 ..................... 257 4360179 ............. 172, 418 4360182 ..... 189, 206, 418 4360184 ............. 402, 417 4360186 .... 241, 245, 251, 472 4360188 ..................... 214 4360195 ..................... 189 4360199 .... 241, 245, 251, 299, 300, 303, 304, 307, 309, 311, 312, 315, 420, 473 4360200 .... 247, 252, 253, 300, 304, 307, 309, 311, 315, 473 4360201 .... 247, 252, 417, 473 4360202 .... 241, 245, 247, 252, 253, 299, 303, 304, 307, 309, 311, 312, 315, 418, 473 4360204 ..... 241, 300, 304 4360209 .... 299, 303, 308, 315, 420, 473 4360212 .... 241, 423, 424, 425, 474 4360215 ..................... 324 4360216 ..................... 421 4360228 ............. 425, 426 4360236 ....................... 72 4360237 ....................... 72 4360274 .... 245, 251, 299, 303, 307, 311, 315, 324, 417, 419, 473 4360277 ............... 72, 474 4360282 ..................... 307 4360289 ..................... 307 4360294 ..................... 419 4360295 ............. 477, 479 4360305 ..................... 324 4360314 ............... 76, 307 4360405 ..................... 202 4360466 ..... 245, 251, 472 4360475 ............. 307, 473 4360476 ............. 307, 473 4360542 ..... 179, 197, 209 4360802 ..................... 247 4400038 ..................... 239 4400216 ..................... 235 4400267 ..................... 235 4400275 ..................... 239 4400385 ..................... 235 4400389 ............. 235, 479 4400390 ..................... 235 4400420 ..................... 239 4420001 .... 161, 163, 169, 170, 219

80H/80HX/86HX/80HX+6

4420008 .... 307, 315, 320 4420016 .................... 276 4420017 .................... 276 4420018 .................... 276 4420037 ... 245, 251, 308, 316 4420038 .... 299, 303, 311 4420052 ............ 466, 470 4430038 .................... 261 4460007 .................... 237 4460023 ..... 72, 179, 197, 210 4460027 .... 179, 197, 209 4460049 ..... 72, 237, 257, 277, 299, 303, 311 4460051 ... 241, 245, 251, 299, 303, 311, 315 4460052 ... 299, 303, 307, 311, 315 4460071 ... 197, 210, 241, 242, 245, 251, 289, 294, 299, 303, 308, 311, 316 4460082 .................... 237 4460134 .................... 197 4460137 .................... 237 4460190 ... 179, 197, 209, 299, 303, 308, 311, 316 4460234 ............ 247, 253 4460244 ............ 246, 252 4460263 ... 241, 299, 303, 311, 315 4460264 .................... 421 4460298 .... 245, 251, 307 4460299 .... 245, 251, 307 4460300 .... 246, 252, 308 4460301 .... 245, 251, 307 4460302 .................... 175 4460303 ............ 245, 251 4460305 .... 245, 251, 308 4460306 .... 245, 251, 308 4460307 .... 245, 251, 308 4460308 ............ 245, 251 4460311 .... 245, 251, 308 4460386 .................... 307 4460488 .................... 253 4460521 .................... 324 4520007 ...................... 36 4520009 ...................... 36 4520060 ...................... 37 4520126 ................ 35, 36 4520130 ...................... 36 4520142 ...................... 36 4520149 ...................... 37 4520178 ................ 35, 36 4520215 ...................... 37 4520258 ...................... 37 4560161 .................... 217 4560927 ...................... 73 4561061 .................... 276 4561774 ............ 319, 320 4562083 ............ 286, 292 4562516 ... 184, 204, 235, 271 4562636 .................... 188 4562637 .................... 183 4562664 .................... 164

497

PART NUMBER INDEX 4562687 ..................... 355 4562877 ..................... 359 4562902 ..................... 345 4562910 ..................... 327 4562928 ..................... 162 4562929 ..................... 165 4563004 ..................... 351 4563021 ..................... 220 4563031 ..................... 349 4563167 ..... 387, 389, 405 4563577 ..................... 347 4563657 ............. 341, 343 4563869 ..................... 357 4563996 ..................... 254 4564046 ..................... 339 4564066 ....................... 79 4564123 ..................... 198 4564128 ..................... 331 4564281 ..................... 206 4564328 ..................... 198 4564329 ..................... 198 4564417 ..................... 209 4564745 ..................... 327 4564757 ..................... 351 4565099 ..................... 329 4565166 ................. 71, 75 4565267 ..................... 165 4565268 ..................... 165 4565269 ............. 165, 169 4565351 ..................... 327 4565655 ..................... 170 4565751 ..................... 170 4565873 ..................... 387 4566605 ..................... 201 4566650 ..................... 209 4567169 ..................... 204 4620017 ....................... 83 4620022 ....................... 83 4620083 ....................... 83 4640005 ..................... 393 4640013 ............. 402, 411 4640039 ................. 71, 75 4640113 ....................... 37 4640123 ......... 88, 89, 103 4640128 ..................... 384 4640136 ....................... 87 4640151 ....................... 88 4640197 ..... 377, 397, 401 4640210 ............. 345, 360 4640212 ............. 359, 360 4640216 ..... 389, 391, 413 4640246 ...... 88, 105, 106, 121 4640247 ....... 87, 105, 121 4640260 ....................... 71 4640261 ....................... 79 4640354 ..................... 106 4640360 ............... 88, 103 4640362 ..................... 106 4640383 ............. 389, 405 4640391 ..................... 213 4640408 ....................... 88 4640434 ....................... 88 4640443 ....................... 71 4640447 ....... 88, 105, 129 4640451 ....................... 71 4640455 ................. 87, 91

498

4640456 ................ 87, 91 4640461 .............. 88, 129 4640462 ...................... 88 4640479 ...................... 73 4640495 .... 335, 345, 347 4640509 ... 329, 331, 337, 341, 343 4640512 .................... 105 4640513 .................... 103 4640514 ............ 104, 109 4640519 ............ 106, 131 4640520 ............ 104, 397 4640521 .................... 105 4640522 ............ 105, 377 4640523 .................... 105 4640524 ............ 104, 109 4640525 .................... 333 4640535 ............ 106, 133 4640558 .................... 254 4640559 .................... 315 4640560 .................... 316 4640561 ............ 106, 109 4640571 ............ 106, 121 4640575 ............ 397, 401 4640580 ............ 106, 135 4640618 .................... 187 4640634 .................... 339 4640645 ............ 105, 121 4640646 ............ 105, 121 4640671 ...................... 71 4640682 ...................... 71 4640692 ............ 105, 121 4640700 ...................... 71 4640710 ............ 105, 121 4640711 ............ 104, 121 4640716 ............ 106, 135 4640730 ............ 105, 121 4640734 ............ 105, 121 4640742 .................... 169 4640748 .................... 315 4640749 .................... 316 4640750 ............ 184, 201 4640771 ............ 105, 347 4640820 .................... 129 4640839 .................... 104 4640858 .................... 333 4640871 ...................... 72 4640909 ............ 105, 125 4640913 .... 104, 113, 117 4640914 ............ 104, 113 4640918 ............ 106, 117 4640929 .................... 105 4640941 .... 105, 106, 125 4640967 .......... 73, 76, 77 4640968 ...................... 73 4640973 ...................... 77 4640986 ...................... 73 4640987 ................ 76, 77 4640989 .................... 201 4641162 .................... 333 4680015 .................... 266 4700005 .................... 213 4711400 ..... 76, 164, 172, 175, 188 4711600 . 16, 20, 24, 163, 186, 203

4712000 ... 12, 16, 20, 24, 34 4712200 .............. 21, 276 4712600 .... 11, 15, 23, 27 4713400 ...................... 75 4740003 .................... 269 4740004 .................... 138 4740006 ...................... 84 4740036 ...................... 80 4740040 ...................... 83 4740057 .................... 269 4740082 ................ 15, 23 4740104 .................... 138 4740111 ...................... 11 4740116 ............ 193, 198 4740120 .... 246, 252, 307 4740154 ...................... 19 4740158 ............ 286, 292 4740171 .................... 137 4740185 .................... 270 4740189 .................... 137 4740191 ............ 161, 169 4740199 ............ 287, 292 4740242 ... 161, 169, 183, 204 4740252 .................... 165 4740256 ............ 287, 293 4740274 ...................... 79 4740275 .................... 209 4740277 ...................... 84 4740283 .......... 11, 20, 27 4740307 ...................... 28 4740311 ...................... 79 4740314 ...................... 27 4740322 .................... 236 4740332 .................... 281 4740333 .................... 281 4740338 .................... 236 4740342 ...................... 28 4740356 ...................... 21 4740362 ... 171, 265, 289, 294, 320, 321 4740385 .... 285, 287, 292 4740390 .................... 282 4740446 ...................... 19 4740451 ...................... 19 4740461 ...................... 21 4741000 .................... 316 4750600 ............ 218, 307 4750800 ............ 202, 308 4751000 ... 158, 164, 187, 197, 209, 220, 269, 277, 299, 304, 308, 316 4751400 ... 13, 16, 21, 24, 72, 75, 87, 88, 103, 158, 161, 165, 170, 175, 184, 185, 188, 193, 195, 202, 204, 206, 213, 217, 218, 235, 236, 242, 248, 253, 257, 258, 261, 262, 263, 265, 269, 276, 277, 286, 292, 299, 303, 316, 320, 321, 377, 454, 460, 465, 470

80H/80HX/86HX/80HX+6

4751500.... 71, 73, 76, 77, 79, 87, 88, 89, 103, 106, 155, 164, 170, 171, 179, 193, 197, 209, 239, 254, 257, 261, 262, 263, 265, 269, 270, 308, 311, 315, 466 4751600.... 12, 15, 16, 20, 23, 71, 83, 87, 103, 164, 171, 175, 176, 179, 185, 198, 202, 209, 218, 219, 224, 235, 239, 261, 262, 265, 270, 279, 281, 285, 286, 319, 320, 321 4751700............. 103, 186 4751800.... 20, 32, 34, 73, 83, 161, 184, 239, 286, 291 4752000..... 171, 286, 291 4753000....................... 79 4760600.... 241, 245, 251, 307 4760800.... 188, 193, 195, 299, 303, 308 4761000.... 11, 20, 27, 72, 158, 164, 187, 188, 197, 202, 209, 220, 241, 245, 251, 257, 277, 299, 303, 308, 311, 315 4761400.... 12, 16, 72, 76, 87, 88, 103, 158, 161, 162, 164, 165, 169, 170, 175, 179, 184, 185, 188, 189, 193, 195, 202, 204, 213, 217, 218, 219, 220, 235, 236, 239, 242, 248, 254, 257, 258, 261, 262, 265, 269, 276, 279, 286, 292, 316, 320, 377 4761500.... 28, 71, 73, 77, 79, 87, 88, 89, 103, 106, 157, 164, 170, 171, 179, 185, 193, 197, 202, 209, 239, 254, 261, 263, 266, 270 4761600.... 15, 21, 23, 28, 71, 75, 83, 87, 88, 103, 162, 164, 171, 179, 183, 185, 188, 197, 202, 209, 218, 223, 224, 235, 236, 239, 270, 279, 281, 285, 286, 287, 291, 292, 293, 319, 320, 321, 359 4761700..... 103, 186, 203 4761800.... 31, 32, 33, 75, 83, 137, 157, 161, 169, 183, 185, 202, 217, 239, 269, 286, 359 4762000.. 31, 32, 33, 171, 217

3120272

PART NUMBER INDEX 4770800 ... 161, 169, 184, 203, 218 4771000 ... 299, 303, 311, 315, 320 4771400 .................... 203 4791400 ... 172, 186, 188, 202, 204 4791500 .................... 204 4791600 ... 171, 186, 202, 203 4812000 .................... 209 4831900 .... 175, 202, 204 4832000 ... 169, 188, 202, 204, 209, 223, 224 4832100 ............ 161, 169 4841055 ...................... 79 4841917 .................... 235 4841950 .................... 188 4841974 .................... 262 4841983 .................... 261 4842046 ............ 285, 291 4842079 .................... 161 4842167 .................... 161 4842168 ............ 183, 204 4842170 .................... 236 4842179 .................... 236 4842183 ...................... 11 4842186 ...................... 12 4842190 ...................... 12 4842191 .......... 12, 16, 23 4842207 .................... 359 4842214 ...................... 12 4842217 .................... 137 4842226 ............ 188, 204 4842227 ............ 261, 262 4842263 .................... 193 4842269 .................... 176 4842270 .................... 176 4842284 ...................... 12 4842285 .................... 217 4842288 .................... 219 4842362 .................... 189 4842375 .................... 236 4842403 .................... 285 4842476 .................... 176 4842579 .................... 281 4842601 .................... 281 4842605 .................... 281 4842606 .................... 281 4842609 .................... 286 4842642 ...................... 12 4842644 ...................... 12 4842701 .................... 180 4842759 ...................... 79 4842817 .................... 285 4842968 .................... 276 4842979 ............ 261, 262 4843106 .................... 275 4843122 ...................... 75 4843133 .................... 180 4843156 .................... 198 4843197 .................... 479 4843344 .................... 275 4843349 ...................... 16 4843350 ...................... 16 4843384 ............ 161, 169 4843389 ................ 15, 23

3120272

4843390 ................ 15, 23 4843415 ................ 15, 23 4843822 .................... 158 4843851 .................... 319 4843852 .................... 319 4843971 ...................... 16 4843972 ...................... 16 4844074 .................... 265 4844113 .................... 265 4844180 .................... 265 4844235 .................... 171 4844236 .................... 266 4844238 .................... 170 4844252 .................... 265 4844323 .................... 266 4844391 .................... 265 4844452 .................... 275 4844996 .................... 204 4845039 .................... 321 4845048 ...................... 20 4845049 ...................... 20 4845050 ...................... 21 4845051 ...................... 21 4845052 ...................... 21 4845095 .................... 271 4845128 ...................... 79 4845141 ...................... 19 4845158 .................... 237 4845381 ................ 76, 77 4845930 .................... 281 4860060 ...................... 37 4860097 ...................... 88 4860108 ...................... 37 4860148 ...................... 37 4891600 ...................... 19 4891800 ...................... 21 4892000 .................... 138 4920039 .................... 179 4920096 . 15, 23, 28, 188, 204 4920140 ...................... 72 4920385 .................... 287 4920461 .................... 242 4920462 .................... 242 4920528 .................... 242 4920581 .................... 422 4920601 ............ 422, 423 4920617 .................... 274 4920630 .................... 421 4920842 .................... 248 4920845 ............ 248, 253 4920850 ............ 424, 425 4920852 .... 169, 423, 425 4920961 .................... 187 4920986 .... 271, 287, 292 4920997 ............ 425, 426 4921052 .................... 274 4921128 ............ 424, 426 4921131 .................... 253 4921132 .................... 421 4921211 .................... 274 4921241 .................... 253 4921305 ............ 417, 420 4921309 ............ 425, 426 4921389 .................... 169 4921716 .................... 425 4921761 ............ 425, 426

4921763 ..................... 417 4921796 ..................... 417 4921818 ..................... 417 4921851 ..................... 419 4921854 ....................... 73 4921855 ..................... 419 4921872 ..................... 419 4921873 ............. 419, 420 4921874 ..................... 420 4921875 ..................... 420 4921876 ..................... 419 4921877 ..................... 419 4921902 ............. 418, 419 4922457 ..................... 417 4931085 ..................... 417 4931269 ..................... 420 4931314 ..................... 419 4931349 ..................... 426 4931399 ..................... 416 4931411 ..................... 419 4931413 ..................... 420 4931422 ..................... 420 4931424 ..................... 420 4931440 ..................... 423 4931444 ..................... 417 4931463 ..... 417, 422, 423 4931464 ............. 422, 423 4931467 ..................... 422 4931468 ..................... 416 4931470 ..................... 416 4931472 ..................... 416 4931474 ............. 422, 423 4931476 ............. 422, 423 4931485 ..................... 422 4931487 ............. 422, 423 4931488 ............. 422, 423 4931489 ..................... 423 4931490 ..................... 423 4931499 ..................... 422 4931520 ..................... 416 4931528 ............. 422, 423 4931589 ..................... 189 4931598 ..................... 418 4931620 ............. 424, 425 4931622 ............. 424, 425 4931623 ............. 423, 425 4931625 ..................... 420 4931626 ............. 424, 425 4931627 ..................... 423 4931640 ..................... 418 4931665 ..................... 421 4931666 ..................... 421 4931667 ..................... 421 4931671 ..................... 418 4931672 ..................... 421 4931674 ..................... 417 4931676 ..................... 421 4931677 ..................... 421 4931680 ..................... 420 4931685 ............. 424, 426 4931691 ..................... 419 4931692 ..................... 419 4931693 ..................... 419 4931713 ............. 420, 483 4931738 ..................... 425 4931740 ..................... 417 4931826 ............. 424, 425

80H/80HX/86HX/80HX+6

4931836 .................... 426 4931842 .................... 421 4931866 .................... 417 4932027 .................... 421 4932028 .................... 426 4932059 .................... 421 4932073 ............ 420, 483 4932080 .................... 420 4932333 .................... 419 4932345 .................... 417 4932346 .................... 417 4932347 .................... 417 4932348 .................... 417 4932349 .................... 417 4932432 .................... 420 4932433 .................... 421 4932434 .................... 418 4932435 .................... 421 4932436 .................... 421 4932469 .................... 419 4932507 .................... 416 4932508 .................... 416 4932564 .................... 483 4932635 .................... 483 4932637 .................... 416 4932638 .................... 416 4932639 .................... 416 4932651 .................... 420 4932673 .................... 417 4932700 ............ 424, 425 4932703 .................... 426 4932704 ............ 424, 425 4932736 ............ 424, 425 4932737 .................... 420 4932745 .................... 425 4932768 .................... 425 4932802 .................... 424 4932806 .................... 419 4932811 ............ 425, 426 4932813 .................... 417 4932829 .................... 417 4932830 .................... 424 4932833 .................... 423 4932834 .................... 425 4932840 .................... 417 4932847 ............ 418, 419 4932864 .................... 419 4932873 .................... 419 4932875 .................... 419 4932879 .................... 419 4932880 ............ 424, 425 4932892 .................... 418 4933007 .................... 420 4933046 .................... 421 4933071 .................... 421 70000163 .................. 205 70000646 .................. 205 70000794 .................... 43 70000795 .................... 43 70000856 .................... 43 70000857 .................... 43 7000102 .................... 121 70001361 .......... 165, 172 7000166 .................... 297 70001927 .......... 165, 172 70001928 .......... 165, 172 70002008 .......... 273, 473

499

PART NUMBER INDEX 70002009 ................... 273 7000207 ..................... 155 7000208 ..................... 155 7000209 ..................... 155 7000210 ..................... 155 7000214 ..................... 155 7000217 ..................... 155 7000218 ....................... 68 7000219 ....................... 68 7000220 ....................... 68 7000221 ....................... 69 7000222 ....................... 68 7000225 ....................... 69 70002252 ........... 165, 172 70002253 ........... 165, 172 70002254 ........... 165, 172 70002258 ........... 165, 172 70002259 ........... 165, 172 70002307 ................... 206 7000233 ..................... 155 7000242 ..................... 155 7000243 ....................... 68 7000246 ..................... 155 7000253 ............... 65, 155 7000255 ..................... 155 7000256 ..................... 155 7000257 ..................... 155 7000258 ..................... 155 7000265 ....................... 67 7000268 ..................... 155 7000269 ..................... 155 7000270 ............... 65, 155 7000271 ..................... 155 7000272 ....................... 67 7000273 ....................... 67 7000274 ....................... 67 7000275 ....................... 67 7000276 ....................... 67 7000277 ....................... 68 7000279 ....................... 68 7000280 ....................... 68 7000282 ....................... 68 7000283 ....................... 68 7000284 ....................... 68 7000285 ................. 65, 68 7000286 ....................... 68 7000287 ....................... 69 7000288 ....................... 69 7000289 ....................... 69 7000290 ....................... 69 7000292 ....................... 68 7000293 ....................... 68 7000294 ....................... 68 7000295 ....................... 69 7000296 ....................... 69 7000297 ....................... 69 7000298 ....................... 69 7000299 ....................... 69 70003145 ................... 273 70003146 ................... 273 70003149 ................... 273 70003150 ................... 273 70003445 ..................... 71 7000413 ............. 122, 129 7000414 ...... 77, 122, 125, 129, 131 7000417 ....... 95, 121, 472

500

7000418 ..... 77, 122, 125, 129, 131, 472 7000423 ...................... 99 7000447 .................... 129 7000448 .................... 125 7000466 .................... 129 7000468 68, 77, 122, 126, 129, 131 7000470 ... 122, 125, 129, 131 7000479 .................... 227 7000481 .................... 227 7000483 ............ 163, 219 7000501 .................... 227 7000505 .................... 227 7000522 ...................... 87 7000548 ...................... 87 7000558 ........ 88, 89, 103 7000625 ............ 289, 294 7000643 .................... 189 7000645 ........ 73, 77, 103 7000646 ............ 189, 205 7000661 ............ 165, 172 7000663 ............ 166, 173 7000697 ............ 165, 172 7000698 ............ 165, 172 7000699 ............ 165, 172 7000711 .................... 147 7000712 .................... 147 7000713 .............. 53, 147 7000714 .............. 53, 147 7000716 ...................... 53 7000717 ........ 53, 57, 147 7000718 .............. 53, 147 7000720 .............. 53, 147 7000721 .............. 53, 147 7000727 ...................... 53 7000728 ...................... 57 7000729 .............. 53, 147 7000730 .............. 53, 147 7000731 .............. 53, 147 7000732 .............. 53, 147 7000742 .................... 147 7000759 ...................... 53 7000760 .............. 57, 147 7000782 ...................... 53 7000796 ...53, 57, 61, 147 7000798 .............. 53, 147 7000867 .................... 189 7000869 .................... 190 7000870 .................... 190 7000871 .................... 190 7000874 .................... 190 7000877 .................... 189 7000878 .................... 189 7000884 ............ 189, 205 7000895 .................... 189 7001293 ............ 227, 231 7001507 ...................... 87 7001626 .................... 363 7001627 .................... 363 7001630 .................... 363 7001900 ...................... 68 7001901 ...................... 68 7001902 ...................... 68 7001903 ...................... 68 7001904 ...................... 68

7001905 ...................... 68 7001906 ...................... 68 7001917 ...................... 68 7001918 ...................... 68 7001927 ...................... 68 7001928 ...................... 67 7001933 ...................... 68 7001937 ...................... 67 7001938 ...................... 68 7001939 ...................... 68 7001940 ...................... 68 7001941 ...................... 67 7001943 ...................... 67 7002021 ...................... 67 7002022 ...................... 67 7002023 ...................... 67 7002100 .................... 297 7002103 ............ 143, 297 7002104 .................... 297 7002105 .................... 297 7002107 ............ 143, 297 7002110 .... 143, 145, 297 7002111 .... 143, 145, 297 7002112 ............ 145, 297 7002116 ............ 143, 297 7002117 .... 143, 145, 297 7002121 .................... 143 7002123 .... 143, 145, 297 7002125 .................... 297 7002130 .................... 143 7002189 .................... 143 7002193 .................... 143 7002200 .................... 143 7002203 .................... 100 7002205 .................... 100 7002206 ...................... 99 7002209 ...................... 99 7002210 ...................... 99 7002211 ...................... 99 7002212 ...................... 99 7002213 ...................... 99 7002214 ...................... 99 7002215 ...................... 99 7002216 ...................... 99 7002217 .................... 100 7002218 ...................... 99 7002220 ...................... 99 7002222 ...................... 99 7002223 .............. 95, 100 7002224 ...................... 99 7002228 ...................... 99 7002229 .............. 95, 121 7002231 ................ 93, 99 7002233 ...................... 93 7002234 .................... 100 7002237 ...................... 99 7002238 ...................... 99 7002240 ...................... 99 7002241 ...................... 99 7002242 ...................... 99 7002257 .................... 129 7002262 .... 122, 126, 129 7002273 .................... 129 7002274 .... 122, 129, 131 7002287 ...................... 91 7002288 ...................... 91 7002294 .................... 121

80H/80HX/86HX/80HX+6

7002304..................... 121 7002305.... 122, 125, 129, 131 7002315...... 77, 122, 125, 131 7002316............. 122, 125 7002317............. 122, 125 7002319....................... 95 7002320..................... 121 7002321..................... 121 7002322..................... 121 7002323..................... 121 7002324............... 95, 121 7002326............... 95, 121 7002327...... 95, 121, 125, 131 7002328..................... 121 7002329..................... 121 7002330....................... 95 7002333.... 122, 125, 129, 131 7002334...... 95, 121, 122, 125, 129, 131 7002335.... 122, 125, 129, 131 7002336.... 122, 125, 129, 131 7002337..................... 121 7002338...... 95, 121, 122, 125, 129, 131 7002339.... 122, 125, 129, 131 7002340...... 95, 121, 122, 125, 129, 131 7002341.... 122, 125, 129, 131 7002342..................... 121 7002344.... 122, 125, 129, 131 7002345.... 122, 125, 129, 131 7002346.... 121, 122, 125, 129, 131 7002348..... 122, 125, 131 7002360....................... 96 7002364................. 91, 95 7002368....................... 91 7002370....................... 96 7002371....................... 95 7002372....................... 96 7002373....................... 96 7002374....................... 95 7002375....................... 95 7002376....................... 95 7002377....................... 95 7002378............... 93, 121 7002379....................... 96 7002384....................... 95 7002385....................... 95 7002386....................... 95 7002391....................... 93 7002398....................... 93 7002447..................... 125 7002448..................... 125 7002449..................... 125 7002450............. 125, 472 7002451..................... 125

3120272

PART NUMBER INDEX 7002704 .................... 100 7002821 .................... 479 7002822 .................... 479 7002823 .................... 479 7002828 .................... 479 7002840 ...................... 72 7003006 ........ 53, 57, 147 7003007 ........ 53, 57, 147 7003010 ...................... 53 7003012 .................... 147 7003013 .................... 147 7003047 ...................... 57 7003049 .............. 57, 147 7003051 .............. 57, 147 7003052 .............. 57, 147 7003053 .................... 147 7003054 .............. 57, 147 7003055 .............. 57, 147 7003056 .............. 57, 147 7003057 .............. 57, 147 7003059 .............. 57, 147 7003069 ...................... 57 7003070 ...................... 57 7003071 ...................... 57 7003090 .................... 147 7003091 .................... 147 7003103 .... 227, 231, 233 7003114 ............ 227, 231 7003162 .................... 227 7003164 .................... 227 7003165 .................... 227 7003166 .................... 227 7003168 ............ 227, 231 7003171 .................... 227 7003174 ............ 227, 231 7003175 .................... 227 7003176 .................... 231 7003177 ............ 227, 231 7003178 ............ 228, 231 7003180 .................... 227 7003189 .................... 227 7003635 .............. 88, 103 7003640 .................... 103 7003657 .... 179, 197, 209 7003737 ... 299, 300, 303, 304 7003746 .................... 300 7003751 ... 300, 303, 304, 307, 308, 309, 473 7003789 .................... 308 7003825 ............ 122, 125 7003855 ............ 122, 125 7004214 ... 162, 170, 189, 204, 472 7004238 .................... 323 7004244 .................... 236 7004247 ... 163, 171, 187, 203, 219 7004248 ... 163, 171, 187, 203, 219 7004249 ... 163, 171, 187, 203, 219 7004275 .................... 479 7004276 .................... 479 7004278 .................... 106 7004289 .............. 88, 103 7004365 .................... 135

3120272

7004366 .................... 135 7004367 .................... 135 7004368 88, 89, 103, 135 7004369 .................... 135 7004392 .................... 323 7004412 ............ 163, 219 7004416 ............ 163, 219 7004436 ... 163, 171, 187, 203, 219 7004802 ...................... 93 7004805 ...................... 93 7004807 ...................... 93 7004808 .............. 93, 100 7004812 ...................... 99 7004813 ...................... 99 7004814 .................... 100 7004816 .................... 100 7004817 .................... 100 7004822 .............. 95, 121 7004823 .............. 95, 121 7004824 ...................... 95 7004826 .................... 121 7004831 .................... 100 7004832 ...................... 93 7004833 ................ 91, 96 7004834 .................... 121 7004835 .............. 95, 121 7004836 .............. 95, 121 7004837 .............. 95, 121 7004838 .............. 95, 121 7004839 .............. 95, 121 7004840 .................... 121 7004841 .............. 95, 121 7004842 .................... 121 7004848 ...................... 95 7004850 ...................... 95 7004851 ...................... 95 7004853 ...................... 95 7004854 ...................... 95 7004855 ...................... 95 7004856 ...................... 95 7004857 ...................... 95 7004858 ...................... 95 7004859 ..... 77, 121, 125, 129, 131 7004860 ...................... 95 7004861 ...................... 95 7004863 ...................... 96 7004864 ...................... 96 7004869 ...................... 91 7004870 ...................... 91 7004871 ...................... 91 7004872 ...................... 91 7004873 ...................... 91 7004874 ...................... 91 7004875 ...................... 91 7004878 ...................... 99 7004880 ...................... 99 7004881 ...................... 99 7004882 .................... 100 7004883 ...................... 99 7004884 ................ 91, 99 7004885 ...................... 91 7004888 ................ 91, 93 7004890 ................ 91, 93 7004891 ................ 91, 93 7004894 ...................... 77

7004906 ....................... 47 7004907 ....................... 47 7004908 ....................... 47 7004910 ....................... 47 7004911 ....................... 47 7004912 ....................... 47 7004913 ....................... 47 7004914 ....................... 47 7004916 ....................... 47 7004917 ....................... 47 7004918 ....................... 47 7004927 ....................... 47 7004928 ....................... 47 7004929 ....................... 47 7004933 ....................... 46 7004936 ....................... 47 7004937 ....................... 47 7004938 ....................... 46 7004939 ....................... 46 7004941 ....................... 46 7004942 ....................... 46 7004944 ....................... 46 7004946 ....................... 46 7004948 ....................... 47 7004950 ....................... 47 7004951 ....................... 47 7004952 ....................... 47 7004953 ....................... 47 7004954 ....................... 47 7004955 ....................... 47 7004956 ....................... 47 7004957 ....................... 47 7004959 ....................... 47 7004960 ....................... 47 7005436 ..................... 227 7005439 ..................... 227 7005447 ..................... 227 7005496 ..................... 227 7005497 ..................... 227 7005498 ..................... 227 7005500 ..................... 227 7005505 ..................... 231 7005509 ..................... 231 7005511 ..................... 231 7005512 ..................... 231 7005513 ..................... 231 7005538 ..................... 227 7005539 ..................... 227 7005540 ..................... 228 7005541 ..................... 231 7005542 ..................... 231 7005562 ..................... 233 7005595 ..................... 233 7005597 ..................... 233 7005598 ..................... 233 7005599 ..................... 233 7005804 ..................... 141 7005809 ..................... 141 7005810 ..................... 141 7005811 ..................... 141 7005812 ..................... 141 7005816 ..................... 141 7005820 ..................... 141 7005821 ..................... 141 7005822 ..................... 141 7006075 ......... 88, 89, 103 7006133 ..................... 273

80H/80HX/86HX/80HX+6

7006145 .................... 273 7006153 .................... 273 7006159 .................... 273 7006178 .................... 273 7006180 .................... 273 7006503 .................... 273 7006507 .................... 273 7006627 .................... 323 7006703 ...................... 39 7006704 ...................... 40 7006706 ...................... 39 7006707 ...................... 40 7006709 ...................... 39 7006710 ...................... 39 7006711 ...................... 39 7006712 ...................... 39 7006713 ...................... 39 7006714 ...................... 39 7006715 ...................... 39 7006716 ...................... 39 7006717 ...................... 39 7006719 ...................... 39 7006721 ...................... 39 7006724 .................... 113 7006725 ............ 109, 113 7006726 .................... 109 7006728 ............ 109, 117 7006729 .................... 109 7006730 .... 109, 113, 117 7006731 ............ 109, 113 7006732 ............ 109, 117 7006733 ............ 109, 113 7006737 .... 110, 113, 117 7006744 .................... 109 7006745 ............ 109, 113 7006746 ............ 109, 113 7006747 .................... 109 7006748 .................... 113 7006749 .................... 118 7006752 .................... 110 7006756 .................... 110 7006757 ............ 109, 113 7006760 .................... 109 7006761 .................... 110 7006762 .................... 109 7006763 .................... 109 7006766 ...................... 39 7006767 ...................... 39 7006768 ...................... 39 7006769 ...................... 39 7006771 .................... 110 7006773 .... 110, 113, 117 7006774 ...................... 39 7006776 ...................... 39 7006777 .................... 110 7006778 .... 110, 114, 118 7006780 .................... 110 7006782 .... 110, 114, 118 7006786 ...................... 39 7006787 ...................... 39 7006788 ...................... 39 7006789 ...................... 39 7006791 ...................... 39 7006792 ...................... 39 7006794 ...................... 39 7006795 ...................... 39 7006796 ...................... 39

501

PART NUMBER INDEX 7006797 ....................... 39 7006798 ....................... 39 7006851 ....................... 71 7007320 ....................... 87 7007321 ....................... 71 7007323 ....................... 71 7007418 ....................... 43 7007419 ....................... 43 7007420 ....................... 43 7007437 ....................... 43 7007438 ....................... 43 7007439 ....................... 43 7007446 ....................... 43 7007459 ....................... 43 7007593 ....................... 48 7007594 ....................... 48 7007595 ....................... 48 7007596 ....................... 48 7007597 ....................... 48 7007598 ....................... 48 7007599 ....................... 48 7007644 ....................... 67 7007645 ....................... 68 7007646 ....................... 68 7007647 ....................... 68 7007648 ....................... 68 7007649 ....................... 68 7007656 ....................... 67 7007659 ....................... 68 7007660 ....................... 68 7007661 ....................... 68 7007662 ....................... 67 7007663 ....................... 65 7007664 ....................... 65 7007665 ................. 65, 67 7007666 ....................... 65 7007667 ....................... 65 7007668 ....................... 65 7007669 ....................... 65 7007670 ....................... 65 7007671 ....................... 65 7007672 ....................... 65 7007673 ....................... 65 7007674 ....................... 65 7007675 ....................... 65 7007676 ....................... 65 7007677 ....................... 65 7007678 ....................... 65 7007679 ....................... 65 7007680 ....................... 68 7007694 ....................... 68 7007760 ..................... 133 7007800 ....................... 48 7007801 ....................... 48 7007802 ....................... 48 7007803 ....................... 48 7007804 ....................... 48 7007805 ....................... 48 7007806 ....................... 48 7007807 ....................... 48 7007808 ....................... 48 7007809 ....................... 48 7007810 ....................... 48 7007812 ....................... 48 7007813 ....................... 48 7007814 ....................... 48 7007901 ............... 54, 148

502

7007902 .............. 53, 148 7007903 ...................... 53 7007904 ...................... 54 7007905 .............. 54, 148 7007906 .............. 54, 148 7007907 .............. 53, 148 7007908 .............. 53, 148 7007909 .............. 53, 148 7007912 .............. 53, 147 7007913 .............. 53, 147 7007914 .53, 59, 148, 151 7007915 .............. 54, 148 7007916 .............. 53, 148 7007920 ...................... 53 7007923 .53, 62, 148, 151 7007924 ...53, 59, 62, 147 7007926 .................... 148 7007927 .................... 148 7007928 .................... 147 7007930 .................... 148 7007933 . 54, 59, 62, 148, 152 7007934 .................... 148 7007970 .............. 61, 151 7007975 ...................... 53 7007976 ...................... 54 7007977 ........ 59, 62, 151 7007978 ...................... 59 7007979 ........ 59, 61, 151 7007980 ........ 59, 61, 151 7007981 .............. 59, 151 7007983 ........ 59, 61, 151 7007985 ........ 59, 61, 151 7007986 ................ 59, 61 7007987 ........ 59, 62, 151 7007989 ...................... 59 7007990 ...................... 62 7008804 .... 175, 193, 220 7008807 .... 175, 193, 220 7008821 .... 175, 193, 220 7008822 .................... 220 7008828 .................... 175 7008829 ............ 175, 220 7009300 ...................... 39 7009301 ...................... 39 7009305 ...................... 39 7009306 ...................... 39 7009307 ...................... 39 7009308 ...................... 39 7009309 ...................... 40 7009310 ...................... 40 7009315 .................... 109 7009316 .................... 109 7009317 .................... 109 7009319 ............ 109, 113 7009320 .................... 113 7009321 .................... 110 7009323 ............ 109, 113 7009324 ............ 109, 113 7009325 .................... 109 7009329 ............ 110, 118 7009330 .... 110, 113, 117 7009350 .................... 109 7009351 .................... 109 7009352 ............ 315, 316 7009353 .................... 254 7009354 .................... 254

7009355 .................... 109 7009356 .................... 109 7009357 .................... 109 7009358 .................... 109 7009361 .................... 114 7009363 .................... 110 7009368 .................... 110 7009369 .................... 110 7009395 .................... 110 7009397 ............ 114, 117 7009398 .................... 113 7009399 .... 114, 117, 118 7009500 .................... 233 7009503 .................... 233 7009504 .................... 233 7009505 .................... 233 7009508 .................... 233 7009509 .................... 233 7009510 .................... 233 7009511 .................... 233 7009513 .................... 233 7009739 ...................... 71 7009745 .............. 88, 103 7009755 .................... 133 7009756 ............ 105, 133 7009757 .................... 133 7009758 .................... 133 7009759 .................... 133 7009761 .................... 133 7009762 .................... 133 7009798 .............. 88, 103 7009974 .................... 145 7009975 .................... 145 7009991 .................... 145 7009992 .................... 297 7010464 ...................... 67 7010465 ...................... 68 7010466 ...................... 68 7010497 ...................... 65 7010498 ...................... 65 7010542 .................... 104 7010552 .................... 135 7010553 .................... 135 7010554 .................... 135 7010555 .................... 135 7010556 .................... 135 7010557 .................... 135 7010558 .................... 135 7010559 .................... 135 7010560 .................... 135 7010630 ...................... 71 7010633 ............ 189, 190 7010635 .............. 88, 103 7010638 .................... 189 7010788 .................... 363 7011118 .................... 125 7011183 ............ 125, 126 7011316 ...................... 71 7011317 ...................... 71 7011320 ...................... 73 7011336 ...................... 73 7011712 ...................... 61 7011713 .............. 61, 151 7011714 .............. 61, 151 7011715 .............. 61, 151 7011716 .............. 62, 151 7011717 .............. 61, 151

80H/80HX/86HX/80HX+6

7011718..................... 151 7011719..................... 151 7011720..................... 151 7011903..................... 308 7011907.... 307, 308, 309, 473 7012300............. 114, 118 7012314............. 315, 316 7012316............. 315, 316 7012319..................... 113 7012322............. 113, 117 7012323..................... 117 7012325..................... 113 7012326..................... 113 7012327..................... 113 7012328..................... 113 7012329..................... 113 7012330..................... 113 7012331............. 114, 117 7012332..................... 114 7012333..................... 113 7012334............. 114, 117 7012335............. 114, 117 7012336............. 114, 118 7012337............. 114, 118 7012338............. 114, 118 7012339............. 113, 472 7012340..................... 114 7012341..................... 117 7012342..................... 117 7012343..................... 117 7012344..................... 117 7012346..................... 117 7012347..................... 117 7012348..................... 117 7012349..................... 117 7012350..................... 117 7012352..................... 117 7012353..................... 117 7012354..................... 118 7012355..................... 117 7012356..................... 117 7012383..................... 114 7012505..................... 135 7012506..................... 135 7012507..................... 135 7012509..................... 135 7012510..................... 135 7012511..................... 135 7012513..... 179, 197, 209 7012514..... 179, 197, 209 7012518.... 73, 77, 88, 89, 103 7012539....................... 77 7012558..... 179, 197, 209 7012559..................... 236 7012576.... 163, 171, 187, 203, 219 7012577..................... 189 7012578..................... 189 7012611..................... 307 7012612..................... 307 7012656..................... 224 7012662..................... 321 7012672..................... 321 7012679............. 190, 205 7012680..................... 205

3120272

PART NUMBER INDEX 7012681 .................... 205 7012682 .................... 205 7012683 .................... 205 7012690 .................... 205 7012693 ...................... 72 7012700 ...................... 51 7012701 ...................... 51 7012702 ...................... 51 7012703 ...................... 51 7012704 ...................... 51 7012705 ...................... 51 7012706 ...................... 51 7012707 ...................... 51 7012708 ...................... 51 7012709 ...................... 51 7012710 ...................... 51 7012711 ...................... 51 7012712 ...................... 51 7012713 ...................... 51 7012714 ...................... 51 7012715 ...................... 51 7012716 ...................... 51 7012910 .............. 88, 103 7012912 ...................... 77 7012922 .................... 106 7012945 .................... 104 7012953 .................... 105 7012967 ...................... 77 7012970 .................... 105 7012995 ................ 73, 77 7012996 ...................... 73 7012998 ...................... 77 7013755 .................... 163 7014676 .................... 479 7014677 .................... 190 7014678 .................... 190 7014679 .................... 190 7014686 ............ 165, 172 7014900 .................... 145 7015009 .................... 479 7015010 .................... 479 7016309 ............ 165, 172 7016330 ............ 165, 172 7016333 .................... 236 7016364 ............ 165, 172

3120272

7016600 .................... 205 7016601 .................... 205 7016605 .................... 205 7016654 .................... 479 7016664 .................... 236 7016913 .................... 233 7017210 .................... 353 7017211 .................... 353 7017212 .................... 353 7017213 .................... 353 7017214 .................... 353 7017215 .................... 353 7017216 .................... 363 7017217 .................... 363 7017218 .................... 363 7017219 .................... 363 7017408 ...................... 77 7017409 ...................... 73 7017515 .................... 213 7018602 .............. 61, 151 7018603 .............. 62, 152 7018605 .............. 61, 151 7018606 .............. 61, 151 7018607 .............. 61, 151 7018608 .............. 62, 152 7018609 ...................... 61 7018612 ...................... 62 7018614 ...................... 61 7019607 .... 165, 166, 172 7019610 .................... 157 7019921 .................... 206 7019924 .................... 206 7019925 .................... 206 7019926 .................... 205 7019927 .................... 205 7019929 .................... 206 7019930 .................... 206 7019931 ............ 190, 206 7019932 ............ 190, 206 7019933 .................... 205 7019976 .................... 205 7019977 .................... 205 7019978 .................... 206 7019980 .................... 205 7019982 .................... 205

7019983 ..................... 205 7019985 ..................... 205 7019988 ..................... 205 7019997 ..................... 205 7020108 ..... 179, 197, 209 7020109 ..... 179, 197, 209 7020110 ..... 179, 197, 209 7020111 ..... 179, 197, 209 7020120 ..................... 205 7020175 ..................... 307 7020176 ..................... 307 7020190 ..... 179, 197, 209 7020191 ..... 179, 197, 209 7020193 ..... 179, 197, 209 7020208 ............. 166, 172 7020323 ....................... 46 7020347 ....................... 48 7020400 ............. 166, 172 7020401 ............. 166, 172 7020402 ............. 166, 172 7020403 ............. 166, 172 7020405 ............. 166, 172 7020407 ............. 165, 172 7020409 ............. 166, 173 7020410 ............. 166, 173 7020413 ............. 166, 173 7020420 ............. 166, 173 7020421 ............. 166, 173 7020422 ............. 166, 173 7020423 ............. 166, 173 7020432 ............. 165, 172 7020433 ............. 166, 173 7020498 ............. 166, 173 7021249 ....................... 43 7021256 ....................... 43 7021275 ....................... 43 7021869 ..... 190, 205, 474 7022139 ..................... 206 7022143 ..................... 206 7022153 ............. 190, 205 7022156 ..................... 205 7022178 ..................... 206 7022180 ............. 190, 205 7022302 ....................... 43 7022311 ....................... 43

80H/80HX/86HX/80HX+6

7022314 ...................... 43 7022321 ...................... 43 7022322 ...................... 43 7022324 ...................... 43 7022325 ...................... 43 7022326 ...................... 43 7022328 ...................... 43 7022368 ...................... 43 7022371 ...................... 43 7022390 .................... 103 7023471 .................... 205 7023667 .................... 190 7023687 .................... 205 7023910 ...................... 43 7024321 ............ 189, 205 7024862 ...................... 43 7024865 ...................... 43 7024867 ...................... 43 7024868 ...................... 43 7024871 ...................... 43 7025122 .................... 205 7025126 .................... 206 7025134 .................... 206 7025145 .................... 205 7026125 .... 166, 171, 173 7026173 ............ 166, 173 7026199 .... 179, 197, 209 7027250 ............ 166, 173 7027292 .................... 205 7027402 .................... 206 7027740 ...................... 43 7027972 .................... 205 7029274 ............ 165, 172 7029276 .... 165, 172, 474 8004818 ...................... 99 9900443 .................... 479 9982256 ...................... 80 9982700 .................... 189 9983524 ............ 420, 421 9983550 .................... 453 9983551 .................... 453 9983552 .................... 453

503