JLG 544B Gradall Parts Manual (9104-4337) En

® ®

PART MANUAL ®

544B 9104-4337 August 25, 2006 Starting Serial No. 0155299S

CORPORATE OFFICE

GRADALL DIVISION

JLG INDUSTRIES, INC. 1 JLG DRIVE McConnellsburg, PA 17233-9533 USA Telephone: (717) 485-5161 Fax: (717) 485-6417

JLG INDUSTRIES, INC. 406 Mill Avenue S.W. New Philadelphia, OH 44663 USA Telephone: (330) 339-2211 Fax: (330) 339-8458

INTRODUCTION Table of Contents Starting Serial No. 0155299S Original Issue 3-90 Revised 1-19-96

SECTION 1 - INTRODUCTION Table of Contents ...................................................................................................... 1-1 thru 1-4 Alphabetical Index ................................................................................................... 1-5 thru 1-10 Service Kits ........................................................................................................................... 1-11 Part Number Index ................................................................................................ 1-12 thru 1-27 * SECTION 2 - CHASSIS & ATTACHING PARTS Frame Shrouding & Trim ........................................................................................................

Cab Enclosure, Wiper & Defroster .........................................................................................

Heater & Piping ......................................................................................................................

Front Axle Cradle & Mounting ................................................................................................

Rear Steering Axle & Attaching Parts .....................................................................................

Outrigger & Attaching Parts ....................................................................................................

Cab Glass ..............................................................................................................................

2-1 2-2 2-3 2-4 2-5 2-6 2-7

SECTION 3 - BOOMS First Boom Section .................................................................................................................

Second Boom Section ............................................................................................................

Third Boom Section ................................................................................................................

Fourth Boom Section ..............................................................................................................

Push Beam & Cables .............................................................................................................

Quick Switch Assembly ..........................................................................................................

3-1 3-2 3-3 3-4 3-5 3-6

SECTION 4 - ATTACHMENTS & ACCESSORIES Attachments ........................................................................................................................... 4-1 Slope Piler Carriage 66" ......................................................................................................... 4-2 SECTION 5 - ENGINE & ATTACHING PARTS Engine Left Side View ............................................................................................................ 5-1 Engine Right Side View ................................................................................................... 5-2, 5-3 Fuel Tank & Lines ................................................................................................................... 5-4 Radiator & Hoses ................................................................................................................... 5-5 Ether Starting Kit .................................................................................................................... 5-6 Air Cleaner Piping .................................................................................................................. 5-7 Air Cleaner ............................................................................................................................. 5-8 Exhaust System ..................................................................................................................... 5-9 SECTION 6 - DRIVE TRAIN Transmission Mounting & Controls ......................................................................................... 6-1 Flex Plate & Torque Converter ............................................................................................... 6-2 Case & Converter Housing .............................................................................................. 6-3, 6-4 Transmission Drive Gearing ................................................................................................... 6-5 Clutch & Gear Group (Reverse, 2nd & Low) .......................................................................... 6-6 Clutch & Gear Group (Forward, Output & 3rd) ....................................................................... 6-7 Clutch Assemblies .................................................................................................................. 6-8 Modulator Valve ...................................................................................................................... 6-9 Control Valve ........................................................................................................................ 6-10 KG

* Added Part number index pages 1-12 thru 1-27.

1-1

INTRODUCTION Table of Contents Starting Serial No. 0155299S Original Issue 3-90 Revised 12-16-94

SECTION 6 - DRIVE TRAIN (Continued) Propeller Shaft ...................................................................................................................... 6-11 Front Axle Assembly ............................................................................................................. 6-12 Front Axle Housing ............................................................................................................... 6-13 Front Axle Differential Carrier ............................................................................................... 6-14 Front Axle Shaft & Planetary Wheel End .............................................................................. 6-15 Wheels & Tires ..................................................................................................................... 6-16 Planetary Hub ...................................................................................................................... 6-17 Front Axle Service Brakes .................................................................................................... 6-18 Front Axle Parking Brake ...................................................................................................... 6-19 SECTION 7 - CONTROLS Forward & Reverse, Speed Selector ......................................................................................

Boom Tilt & Sway ...................................................................................................................

Accelerator Linkage................................................................................................................

Steering Column.....................................................................................................................

7-1 7-2 7-3 7-4

SECTION 8 - BRAKES Hydraulics & Service Brake Lines ..........................................................................................

Hydraulics & Parking Brake Lines ..........................................................................................

Brake Pedal & Inching Linkage ..............................................................................................

Accumulator, Charging Valve & Lines ....................................................................................

8-1 8-2 8-3 8-4

SECTION 9 - HYDRAULIC CIRCUITS Oil Supply & Pressure Lines ............................................................................................ 9-1, 9-2 Dump Circuit ................................................................................................................... 9-3, 9-4 Rear Drive ....................................................................................................................... 9-5, 9-6 Steering .................................................................................................................................. 9-7 Lift Cylinder ............................................................................................................................ 9-8 Crowd Cylinder .............................................................................................................. 9-9, 9-10 Tilt Cylinder .................................................................................................................. 9-11, 9-12 Sway Cylinder ...................................................................................................................... 9-13 Joystick Circuit ..................................................................................................................... 9-14 Outrigger Cylinder ................................................................................................................ 9-15 Stabilizer Cylinder ................................................................................................................ 9-16 SECTION 10 - HYDRAULIC COMPONENTS Lift Cylinder ..........................................................................................................................

Crowd Cylinder .....................................................................................................................

Crowd Extension Cylinder ....................................................................................................

Tilt Cylinder ..........................................................................................................................

Compensating Cylinder ........................................................................................................

Sway Cylinder ......................................................................................................................

Steering Cylinder ..................................................................................................................

Stabilizer Cylinder ................................................................................................................

KG

10-1 10-2 10-3 10-4 10-5 10-6 10-7 10-8 1-2

INTRODUCTION Table of Contents Starting Serial No. 0155299S Original Issue 3-90 Revised 12-16-94

SECTION 10 - HYDRAULIC COMPONENTS (continued) Outrigger Cylinder ................................................................................................................ 10-9 Main Control Valve ............................................................................................................. 10-10 Priority Flow Contrlol Valve ................................................................................................. 10-11 Forward Reverse Control Valve ......................................................................................... 10-12 Series Parallel Control Valve .............................................................................................. 10-13 Solenoid Valve (Three-Way, Two Position) ......................................................................... 10-14 Stabilizer Valve ................................................................................................................... 10-15 Outrigger Control Valve ...................................................................................................... 10-16 Accumulator Charge Valve ................................................................................................. 10-17 Counterbalance Vavle ........................................................................................................ 10-18 Brake Valve ........................................................................................................................ 10-19 Parking Brake Valve ........................................................................................................... 10-20 Directional Control Valve .................................................................................................... 10-21 Main Hydraulic Pump ......................................................................................................... 10-22 Pilot Pump .......................................................................................................................... 10-23 Rear Drive Motor ................................................................................................................ 10-24 Oil Reservoir Filter.............................................................................................................. 10-25 Hydraulic Oil Reservoir ....................................................................................................... 10-26 Solenoid Valve (Two Way, Normally Open) ........................................................................ 10-27 Solenoid Valve (Two Way, Normally Closed)...................................................................... 10-28 Hydraulic Controller (Joystick) ............................................................................................ 10-29 Dual P.O. Check Valve ............................................................................................ 10-30, 10-31 SECTION 11 - ELECTRICAL Instrument Panel & Wiring Harness ...................................................................................... 11-1 Batteries & Cables ................................................................................................................. 11-2 Boom Section Electrical ........................................................................................................ 11-3 Miscellaneous Electrical Components ................................................................................... 11-4 SECTION 12 - MISCELLANEOUS Frame decals ....................................................................................................................... 12-1 Boom Decals ........................................................................................................................ 12-2 SECTION 13 - OPTIONAL EQUIPMENT Dual Hose Reel Assembly .................................................................................................... 13-1 Dual Hose Reel & Hydraulic System .................................................................................... 13-2 Sway, Auxiliary & Tilt Controls .............................................................................................. 13-3 100 Degree Swing Fork Assembly ....................................................................................... 13-4 100 Degree Drywall Swing Fork Assembly........................................................................... 13-5 180 Degree Swing Frame Assembly ........................................................................... 13-6, 13-7 Swing Valve Assembly ......................................................................................................... 13-8 Single Hose Reel & Hydraulic System ................................................................................. 13-9 Winch & Hydraulic System ................................................................................................. 13-10 Single Hose Reel Assembly ................................................................................................ 13-11 KG

1-3

INTRODUCTION Table of contents Starting Serial No. 0155299S Original Issue 3-90 Revised 6-1-99

SECTION 13 - OPTIONAL EQUIPMENT (continued) Winch Assembly.......................................................................................................13-12, 13-13 Hydraulic Cylinder (Jarp) .................................................................................................... 13-14 Hydraulic Cylinder (Iowa) ................................................................................................... 13-15 Electrics for Auxiliary Hydraulics ........................................................................................ 13-16 Chassis Auxiliary Electrics ................................................................................................. 13-17 Slope Piler Carriage ........................................................................................................... 13-18 Sway Cylinder .................................................................................................................... 13-19 Dual P.O. Check Valve ........................................................................................................ 13-20 Six Foot Mast ..................................................................................................................... 13-21 Auxiliary Controls Assembly .............................................................................................. 13-22 Tilt on Joystick .................................................................................................................... 13-23 Cab Enclosure ................................................................................................................... 13-24 Block Heater ....................................................................................................................... 13-25 Rear Steering Axle Advantage Kit ...................................................................................... 13-26 Steering Cylinder ............................................................................................................... 13-27 * Rear Axle Rework Kit ......................................................................................................... 13-28

JH

* Added page 13-28.

1-4

INTRODUCTION Alphabetical Index Starting Serial No. 0155299S Original Issue 3-90 Revised 12-19-94

ACCELERATOR CABLE ........................................................................................................7-3 ACCELERATOR PEDAL .........................................................................................................7-3 ACCUMULATOR .....................................................................................................................8-4 ACCUMULATOR CHARGE VALVE .............................................................................8-4, 10-17 AIR CLEANER .................................................................................................................5-7, 5-8 AIR CLEANER ELEMENT ......................................................................................................5-8 AIR CLEANER SERVICE INDICATOR ...................................................................................5-7 ALTERNATOR .........................................................................................................................5-3 ALTERNATOR FAN .................................................................................................................5-3 AMMETER ........................................................................................................................... 11-1 ATTACHMENTS ......................................................................................................................4-1 AUXILIARY CONTROLS ASSEMBLY ............................................................................... 13-22 BATTERY ............................................................................................................................. 11-2 BATTERY CABLES ............................................................................................................. 11-2 BEARING PADS (Boom sections) ...................................................................... 3-1, 3-2, 3-3, 3-4 BOOM DECALS ................................................................................................................... 12-2 BOOM SECTIONS ............................................................................................. 3-1, 3-2, 3-3, 3-4 BOOM SECTIONS ELECTRICAL ....................................................................................... 11-3 BRAKE PEDAL .......................................................................................................................8-3 BRAKE VALVE ................................................................................................................... 10-19 BRAKE WARNING LIGHT ................................................................................................... 11-1 BREATHER (Filler cap) ...................................................................................................... 10-26 CAB .........................................................................................................................................2-2 CAB DOOR .............................................................................................................................2-2 CARRIAGE & FORKS ............................................................................................................4-1 CHARGE VALVE (Accumulator) ...................................................................................8-4, 10-17 CIRCUIT BREAKERS ......................................................................................................... 11-1 COMPENSATING CYLINDER ............................................................................................. 10-5 COMPENSATING CYLINDER HYDRAULIC CIRCUIT ...............................................9-11, 9-12 CONTROL VALVES .......................................... 10-10, 10-11, 10-12, 10-13, 10-16, 10-18, 10-21 COUNTERBALANCE VALVE ............................................................................................ 10-18 COUNTERWEIGHT ................................................................................................................2-1 CRADLE .................................................................................................................................2-4 CRADLE MOUNTING PIN ......................................................................................................2-4 CROWD CYLINDER ............................................................................................................ 10-2 CROWD CYLINDER HYUDRAULIC CIRCUIT .............................................................9-9, 9-10 CROWD EXTENSION CYLINDER ...................................................................................... 10-3 CROWD EXTENSION HYDRAULIC CIRCUIT..............................................................9-9, 9-10 DECALS ......................................................................................................................12-1, 12-2 DECK ......................................................................................................................................2-1 DEFROSTER FAN..................................................................................................................2-2 DIRECTIONAL CONTROL VALVE .................................................................................... 10-21 KG

1-5

INTRODUCTION Alphabetical Index Starting Serial No. 0155299S Original Issue 3-90 Revised 12-19-94

DOOR .....................................................................................................................................2-2 DOOR HANDLES ...................................................................................................................2-2 DRIVE BELT ...........................................................................................................................5-3 DUAL P.O. CHECK VALVE ............................................................................10-30, 10-31, 13-20 DUMP CIRCUIT ...............................................................................................................9-3, 9-4 ELECTRICAL SYSTEMS ...................................................................................11-1, 11-2, 11-4 ELECTRICAL SYSTEMS (boom sections) .......................................................................... 11-3 ENGINE LEFT SIDE VIEW .....................................................................................................5-3 ENGINE MOUNT ....................................................................................................................5-2 ENGINE RIGHT SIDE VIEW ...................................................................................................5-2 ENGINE THROTTLE CONTROL ............................................................................................7-3 ETHER STARTING KIT ..........................................................................................................5-6 EXHAUST MANIFOLD ...........................................................................................................5-3 EXHAUST PIPE ......................................................................................................................5-9 EXHAUST STACK ..................................................................................................................5-9 EXHAUST SYSTEM ...............................................................................................................5-9 EXTENSION CABLE ..............................................................................................................3-5 FAN BELT ...............................................................................................................................5-3 FAN GUARD ...........................................................................................................................5-5 FAN SHROUD ........................................................................................................................5-5 FILTERS ..................................................................................................... 5-2, 6-5, 10-25, 10-26 FILTER ELEMENT ...................................................................................................10-25, 10-26 FIRST BOOM SECTION .........................................................................................................3-1 FIRST BOOM SECTION MOUNTING PIN ..............................................................................3-1 FORWARD REVERSE CONTROL VALVE ........................................................................ 10-12 FORWARD SHIFT CONTROL ROD .......................................................................................7-1 FOURTH BOOM SECTION ....................................................................................................3-4 FRAME ...................................................................................................................................2-1 FRAME SHROUDING & TRIM ................................................................................................2-1 FRONT AXLE ...................................................................................................................... 6-12 FRONT AXLE BRAKE ......................................................................................................... 6-18 FRONT AXLE CRADLE .........................................................................................................2-4 FRONT AXLE DIFFERENTIAL CARRIER .......................................................................... 6-14 FRONT AXLE HOUSING ..................................................................................................... 6-13 FRONT AXLE PARKING BRAKE ........................................................................................ 6-19 FRONT AXLE SHAFT & PLANETARY WHEEL END ......................................................... 6-15 FRONT DISC WHEEL & RIM ............................................................................................... 6-16 FUEL GAUGE ...................................................................................................................... 11-1 FUEL LEVEL SENDER ..........................................................................................................5-4 FUEL LINES ...........................................................................................................................5-4 FUEL TANK & CAP .................................................................................................................5-4 GROUND CABLE ..........................................................................................................5-2, 11-2 KG

1-6

INTRODUCTION Alphabetical Index Starting Serial No. 0155299S Original Issue 3-90 Revised 12-19-94

HEATER ................................................................................................................................. 2-3 HEAT SHIELD ........................................................................................................................ 5-9 HEATER SWITCH .................................................................................................................. 2-3 HOOD .................................................................................................................................... 2-1 HORN .................................................................................................................................... 11-4 HORN BUTTON .................................................................................................................... 11-1 HORN RELAY ....................................................................................................................... 11-4 HORN WIRING ..................................................................................................................... 11-4 HOSE CARRIER .......................................................................................................... 9-11, 9-12 HOURMETER ....................................................................................................................... 11-1 HYDRAULIC CIRCUITS .......................................................................................... 9-1 thru 9-16 HYDRAULIC CONTROLLER (Joystick) ............................................................................. 10-29 IGNITION SWITCH ............................................................................................................... 11-1 INCHING VALVE ............................................................................................................. 8-2, 8-3 INSTRUMENT PANEL .......................................................................................................... 11-1 JOYSTICK (Hydraulic Controller) ....................................................................................... 10-29 JOYSTICK HYDRAULIC CIRCUIT ...................................................................................... 9-14 KITS ...................................................................................................................................... 1-11 LIFT CYLINDER ................................................................................................................... 10-9 LIFT CYLINDER HYDRAULIC CURCUIT .............................................................................. 9-8 MAIN BOOM SECTIONS .................................................................................. 3-1, 3-2, 3-3, 3-4 MAIN HYDRAULIC PUMP .......................................................................................... 5-1, 10-22 MISCELLANEOUS ELECTRICAL COMPONENTS .............................................................. 11-4 MUFFLER .............................................................................................................................. 5-9 NEGATIVE BATTERY CABLE .............................................................................................. 11-2 OIL COOLER .................................................................................................................. 9-3, 9-4 OIL FILTER (Hydraulic) ........................................................................................... 10-25, 10-26 OIL PRESSURE GAUGE ...................................................................................................... 11-1 OIL PRESSURE SENDER ..................................................................................................... 5-2 OIL RESERVOIR ............................................................................................................... 10-26 OIL SUPPLY & PRESSURE LINES ................................................................................ 9-1, 9-2 OUTRIGGER ARM ................................................................................................................. 2-6 OUTRIGGER CONTROL VALVE ....................................................................................... 10-16 OUTRIGGER CYLINDER .................................................................................................... 10-9 OUTRIGGER CYLINDER HYDRAULIC CIRCUIT ............................................................... 9-15 OUTRIGGER SHOE .............................................................................................................. 2-6 KG

1-7

INTRODUCTION Alphabetical Index Starting Serial No. 0155299S Original Issue 3-90 Revised 12-19-94

PARKING BRAKE LINES ....................................................................................................... 8-2 PARKING BRAKE VALVE .................................................................................................. 10-20 PILOT PUMP ..................................................................................................................... 10-23 POSITIVE BATTERY CABLE ................................................................................................ 11-2 PRIORITY FLOW CONTROL VALVE ................................................................................. 10-11 PROPELLER SHAFT ............................................................................................................ 6-11 PUSH BEAM & CABLES ........................................................................................................ 3-5 QUICK SWITCH ASSEMBLY ................................................................................................. 3-6 RADIATOR & HOSES ............................................................................................................ 5-5 REAR AXLE FRAME .............................................................................................................. 2-5 REAR AXLE MOUNTING PIN ................................................................................................ 2-5 REAR DRIVE MOTOR ....................................................................................................... 10-24 REAR STEERING AXLE ........................................................................................................ 2-5 REAR STEERING AXLE PLANETARY HUB ...................................................................... 6-17 RELIEF VALVE ....................................................................................................................... 8-4 REPAIR KITS ........................................................................................................................ 1-11 RESERVOIR ...................................................................................................................... 10-26 RESERVOIR FILLER-BREATHER ..................................................................................... 10-26 RESERVOIR FILTER ......................................................................................................... 10-20 RESERVOIR SUPPLY CIRCUIT ..................................................................................... 9-1, 9-2 RETRACTION CABLES ......................................................................................................... 3-5 REVERSE SHIFT CONTROL ROD ....................................................................................... 7-1 SAND BUCKET ...................................................................................................................... 4-1 SEAT ...................................................................................................................................... 2-1 SEAT BELT ............................................................................................................................ 2-1 SECOND BOOM SECTION ................................................................................................... 3-2 SERIES PARALLEL VALVE ............................................................................................... 10-13 SERVICE BRAKE LINES ....................................................................................................... 8-1 SERVICE KITS ...................................................................................................................... 1-11 SHUT-OFF VALVES ........................................................................................................ 2-3, 5-2 SIX FOOT MAST ................................................................................................................ 13-21 SLOPE PILER CARRIAGE ................................................................................................ 13-18 SOLENOID VALVES .................................................................................... 10-14, 10-27, 10-28 SOLENOID VALVE (Three-Way, Two Position) .................................................................. 10-14 SOLENOID VALVE (Two-Way, Normally Closed) .............................................................. 10-28 SOLENOID VALVE (Two-Way, Normally Open) ................................................................. 10-27 SPINNER KNOB .................................................................................................................... 7-4

KG

1-8

INTRODUCTION Alphabetical Index Starting Serial No. 0155299S Original Issue 3-90 Revised 12-19-94

STABILIZER CYLINDER ..................................................................................................... 10-8 STABILIZER CYLINDER HYDRAULIC CIRCUIT ................................................................. 9-16 STABILIZER VALVE ........................................................................................................... 10-15 STARTER BUTTON .............................................................................................................. 11-1 STARTER MOTOR................................................................................................................. 5-3 STARTER SOLENOID ........................................................................................................... 5-1 STEERING COLUMN ............................................................................................................ 7-4 STEERING CYLINDER ........................................................................................................ 10-7 STEERING CYLINDER HYDRAULIC CIRCUIT..................................................................... 9-7 STEERING KNUCKLES ......................................................................................................... 2-5 STEERING ORBITROL .......................................................................................................... 7-4 STEERING WHEEL ............................................................................................................... 7-4 SUPPLY HYDRAULIC CIRCUIT ..................................................................................... 9-1, 9-2 SWAY CONTROL HANDLE & LINKAGE ............................................................................... 7-2 SWAY CYLINDER ..................................................................................................... 10-6, 13-19 SWAY CYLINDER HYDRAULIC CIRCUIT ........................................................................... 9-13 THIRD BOOM SECTION ....................................................................................................... 3-3 TIE ROD ARM ........................................................................................................................ 2-5 TILT CONTROL HANDLE & LINKAGE .................................................................................. 7-2 TILT CYLINDER ................................................................................................................... 10-4 TILT CYLINDER HYDRAULIC CIRCUIT ...................................................................... 9-11, 9-12 TILT ON JOYSTICK ........................................................................................................... 13-23 TORQUE CONVERTER......................................................................................................... 6-2 TRANSMISSION .................................................................................................................... 6-1 TRANSMISSION CASE & CONVERTER HOUSING ...................................................... 6-3, 6-4 TRANSMISSION CHARGE PUMP ........................................................................................ 6-5 TRANSMISSION CLUTCH ASSEMBLIES ............................................................................. 6-8 TRANSMISSION CLUTCH & GEARING (Forward, Output & Third) ...................................... 6-7 TRANSMISSION CLUTCH & GEARING (Reverse, Second & Low) ...................................... 6-6 TRANSMISSION CONTROL VALVE ................................................................................... 6-10 TRANSMISSION DISCONNECT SWITCH ............................................................................ 8-3 TRANSMISSION DRIVE GEARING ...................................................................................... 6-5 TRANSMISSION FLEX PLATE & TORQUE CONVERTER ................................................... 6-2 TRANSMISSION MODULATOR VALVE ................................................................................ 6-9 TRANSMISSION TEMPERATURE GAUGE ......................................................................... 11-1 TRAVEL ALARM ................................................................................................................... 11-4 V-BELT ................................................................................................................................... 5-3 WATER SEPARATOR ............................................................................................................ 5-4 WATER TEMPERATURE GAUGE ........................................................................................ 11-1 WATER TEMPERATURE SENDER ....................................................................................... 5-2 KG

1-9

INTRODUCTION Alphabetical Index Starting Serial No. 0155299S Original Issue 3-90 Revised 12-19-94

WEATHER STRIP ...................................................................................................................2-2 WHEELS & TIRES ............................................................................................................... 6-16 WINDOWS ..............................................................................................................................2-2 WINDSHIELD WIPER ARM ....................................................................................................2-2 WINDSHIELD WIPER BLADE ................................................................................................2-2 WINDSHEILD WIPER MOTOR ...............................................................................................2-2 WIRING HARNESS .............................................................................................. 5-1, 11-1, 11-3

KG

1-10

INTRODUCTION Service Kits Starting Serial No. 0155299S Original Issue 3-90 Revised 3-30-95

SECTION

PAGE NO.

PART NO.

DESCRIPTION

2 2

2-5 2-5

9103-5240 9104-5152

KING PIN & BUSHING SET STEERING CYLINDER PIN KIT

6

6-2

9103-4238

DRIVE PLATE KIT

7

7-4

9020-6567

STEERING ORBITROL SEAL KIT

8

8-2

9103-4018

INCHING VALVE SEAL KIT

10 10 10 10 10 10 10 10 10 10

10-1 10-2 10-3 10-4 10-5 10-6 10-7 10-8 10-9 10-13

9103-4278 9104-4320 9103-4290 9103-4278 9103-4278 9103-4297 9103-4301 9104-4330 9103-4278 7738-4264 9104-4343

LIFT CYLINDER SEAL KIT CROWD CYLINDER SEAL KIT CROWD EXTENSION CYLINDER SEAL KIT TILT CYLINDER SEAL KIT COMPENSATING CYLINDER SEAL KIT SWAY CYLINDER SEAL KIT STEERING CYLINDER SEAL KIT STABILIZER CYLINDER SEAL KIT OUTRIGGER CYLINDER SEAL KIT FOUR-WAY SOLENOID VALVE SEAL KIT DIFFERENTIAL PRESSURE SENSING VALVE SEAL KIT DIFFERENTIAL PRESSURE SENSING VALVE SEAL KIT STABILIZER VALVE SEAL KIT PILOT PUMP MAJOR KIT PILOT PUMP SEAL KIT

*

9104-4345 10 10

KG

10-15 10-23

9104-4002 9104-4354 9103-4019

* Added steering cylinder pin kit.

1-11

CHASSIS & ATTACHING PARTS Frame Shrouding & Trim Starting Serial No. 0155299S Original Issue 3-90 Revised 2-12-97

Item

Part No.

Qty.

1 2 3

9103-5096 8855-1010 8820-1021

1 2 2

4 5 6 7

8852-1308 9103-1260 8540-1340 8820-1066

4 1 4 4

8 9

9020-6196 8826-1017

AR 6

10 11 12 13 14 15 16

8856-1107 9103-1075 8852-1304 8368-3311 9103-1074 9103-3320 8826-1009

16 1 6 2 1 1 8

*17

8856-1105 8852-1605 9103-3077 9103-1067 9020-7458 9002-8951 9104-6032 9104-1080 8820-1031 8856-1109 9104-0002 8820-1115 8856-1009 9020-6194 9103-6079 7714-3004 9060-2885 7714-3006

16 8 1 1 2 8 1 1 4 4 1 3 3 AR 1 3 1 3

18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 KG

Description Of Part DECK ASSY LOCKWASHER, 5/16 HEX HD CAPSCREW, 5/16-18X1-1/4, GR5 HEX LOCKNUT, 1/2-13 TANK COVER HARDENED WASHER HEX HD CAPSCREW, 1/2-13X1-1/4 GR5 TRIM, 11 FT. LONG SOCKET BUTTON HD CAPSCREW 1/4-20X7/8 FLAT WASHER, 1/4 HINGE HEX LOCKNUT, 1/4-20 PAWL LATCH FRONT SERVICE DOOR LEVEL GAUGE SOCKET BUTTON HD CAPSCREW, #10-24X5/8 FLAT WASHER, #10 HEX LOCKNUT, #10-24 HINGE SIDE SERVICE DOOR DRAW LATCH POP RIVET FRAME WELDMENT BOOM COVER HEX HD CAPSCREW, 3/8-16X1/2 GR5 FLAT WASHER, 3/8 COUNTERWEIGHT HEX HD CAPSCREW, 3/4-10X3 GR5 FLAT WASHER, 3/4 TRIM, 8 FT. LONG REAR CAB COVER LOCK SCREW BRACKET LOCK NUT

Item

Part No.

Qty.

35 36 37

8820-1003 8855-1009 8820-1118

8 8 2

38

9104-5027

1

39 40 41 42 43 44 45 46 47 48 49 50 51 52

9103-6016 9103-3485 9112-4107 9104-3237 8667-1164 7714-3006 9103-3029 8820-1050 8850-1007 9020-5746 7714-3003 7714-3006 7710-3044 9020-5730 9104-6056 8820-1018

1 1 1 1 2 4 1 2 2 1 8 4 4 1 1 2

53 54 55 56 57 58 59 60 61 62

8855-1010 8850-1005 9020-6196 9103-1363 7714-3003 9020-6200 8820-4912 8856-1107 8852-1204 8368-3291

2 2 AR 1 1 AR 1 1 1 1

*63 8507-1132 * 64 8507-1028 *65 8830-1092 *66 8855-1007 *67 8850-1612 *68 9103-1456 *69 9103-1457 * Changed quantity on item 17, added items 63 thru 69.

2 2 8 8 8 1 1

Description Of Part HEX HD CAPSCREW, 1/4-20X3/4 GR5 LOCKWASHER, 1/4 HEX HD CAPSCREW, 3/4-10X3-3/4 GR5 REAR HOOD ASSY (includes items 16 thru 20) FRONT HOOD ASSY SEAT (standard) SLIDE ADJ. KIT SEAT W/BELTS (optional) SPACER LOCK NUT SEAT BELT HEX HD CAPSCREW, 7/16-14X1 GR5 HEX NUT, 7/16-14 HEATER COVER LOCK SCREW LOCK NUT CLIP NUT VALVE COVER JOYSTICK COVER HEX HD CAPSCREW, 5/16-18X3/4, GR5 LOCKWASHER, 5/16 HEX NUT, 5/16-18 TRIM, 4 FT. LONG CAB BOTTOM COVER LOCK SCREW TRIM, 15.7" LONG HEX HD CAPSCREW, 1/4-20X1 GR5 FLAT WASHER, 1/4 HEX LOCKNUT, 1/4-20 MIRROR (starting S/N 0155436. For earlier models use service kit 9104-5150) SEMI OFFSET HINGE SPRING & BRACKET RD HD MACH SCREW, 10-24X5/8 LOCKWASHER, #10 HEX NUT, #10-24 SERVICE DOOR SERVICE DOOR

2-1

CHASSIS & ATTACHING PARTS Cab Enclosure, Wiper & Defroster Starting Serial No. 0155299S Original Issue 3-90 Revised 2-7-97

Item

Part No.

Qty.

1 2

9103-1361 9002-7319

2 AR

3 4 5 6

9020-0755 9040-3036 9103-1362 8820-1003

AR 1 4 1

7 8 9 10 11 12 13 14 15 16

9103-3464 9103-3465 9002-7214 9002-7319 9020-6025 9020-6023 8850-1004 9020-0680 8832-1025 8820-1031

1 1 1 5 1 1 1 1 4 2

17 18 19 20 21

8855-1011 9020-6613 9020-5846 9040-3034 9040-3035

2 1 1 1 1

KG

Description Of Part WINDOW HOLD DOWN BAR SELF TAPPING SCREW (window hold down bar) BULK WEATHERSTRIPPING (50 feet) FRONT WINDOW WINDOW HOLD BAR HEX HD CPASCREW, 1/4-20X3/4, GR5 WINDSHIELD WIPER ARM WIPER BLADE WIPER MOTOR SHAFT GROMMET SELF TAPPING SCREW WIPER MOTOR MOUNTING ANGLE WIPER MOTOR HEX NUT, 1/4-20 DEFROSTER FAN SELF TAPPPING SCREW, #8-32X3/4 HEX HD CAPSCREW, 3/8-16X1/2, GR5 LOCKWASHER, 3/8-16X1/2 ANGLE RIGHT SIDE WINDOW TOP WINDOW REAR WINDOW

* Added item 41.

Item

Part No.

Qty.

Description Of Part

22 23

9040-3032 8830-1309

1 4

24 25 26 27 28 29 30 31 32 33 34 35 36 37

8850-1004 9040-3082 9103-1360 9040-3033 9020-6100 9020-5888 9020-5886 8820-1309 8850-1006 9041-0229 8366-1145 9080-1238 9020-3627 8820-1031

4 1 1 1 AR 1 1 4 4 1 AR 1 1 2

38 39 40 41

9020-3840 8832-1039 9103-1362 9103-4033

1 2 1 1

DOOR TROUGH FLAT HD MACHINE SCREW, 1/4-20X3/4 HEX NUT,1/4-20 DOOR POST L. WINDOW TOP HOLD DOWN BAR LEFT SIDE WINDOW RUBBER GLAZING STRIP PLUNGER SOCKET DOOR HOLD PLUNGER HEX HD CAPSCREW, 3/8-16X2, GR5 HEX NUT, 3/8-16 DOOR WINDOW RUBBER GLAZING STRIP (8' long) DOOR ASSY HANDLE HEX HD CAPSCREW, 3/8-16X1/2, GR5 DOOR PULL HANDLE SELF TAPPING SCREW, #10-32X1/2 WINDOW HOLD DOWN BAR LATCH ASSY

2-2

CHASSIS & ATTACHING PARTS Cab Heater & Hoses Starting Serial No. 0155299S Original Issue 3-90

Item

Part No.

Qty.

Description Of Part

1 2

9020-6134 9103-4098

1 1

3 4 5 6 7 8 9 10 11 12

9020-6133 9020-6131 9020-5731 8820-1005 9020-0679

1 1 2 8 1 AR 4 2 2 4

JUMPER WIRE HEATER SWITCH (furnished with heater) JUMPER WIRE CIRCUIT BREAKER HEATER MOUNTING BRACKET HEX HD CAPSCREW 1/4-20X1, GR5 HEATER (includes item 2) HOSE, 5/8 I.D. HEX NUT, 1/4-20 SHUT-OFF VALVE REDUCING BUSHING, 1/2X3/8 HOSE CLAMP

8850-1004 2464-1328 8871-1383 8668-3193

2-3

CHASSIS & ATTACHING PARTS Front Axle Cradle & Attaching Parts Starting Serial No. 0155299S Original Issue 3-90

Item

Part No.

Qty.

Description Of Part

1 2 3

9080-1303 9020-6847 8820-1106

1 1 1

4 5 6 7 8

8850-1010 9020-5891 9103-1014 9103-1096 8320-1107

1 2 AR 2 8

9 10 11 12 13 14 15

9002-7475 8852-1216 8852-1016 9103-1243 8867-1001 8320-1031 8867-1001

8 8 1 1 2 1 2

FRONT AXLE CRADLE SWAY CYLINDER ROD PIN HEX HD CAPSCREW, 5/8-11X4-1/2 GR5 HEX NUT, 5/8-11 SPACER SHIM BUSHING HEX HD CAPSCREW (lubricate and torque to 545-595 ft. lbs.)

WASHER HEX LOCKNUT, 1-8 HEX LOCKNUT, 1-8 (Stover) FRAME PIN LUBE FITTING, STRAIGHT, 1/8 HEX HD CAPSCREW LUBE FITTING, STRAIGHT, 1/8

2-4

CHASSIS & ATTACHING PARTS Rear Steering Axle & Attaching Parts Starting Serial No. 0155299S Original Issue 6-93 Revised 6-1-99

* Changed Description on Steering Knuckle Kit; changed Part No. on item 42; added items 64 & 65; added service note and revised illustration.

PCN 980725, 980730 - JH

2-5

CHASSIS & ATTACHING PARTS Rear Steering Axle & Attaching Parts Starting Serial No. 0155299S Original Issue 6-93 Revised 6-1-99

NOTE: All machines must bore out Steering Knuckles to use items 64 & 65. Unless you have purchased new Steering Knuckles part number 9112-0003 & 9112-0004. See engineering print that comes with the Steering Knuckle Kit for details.

Item

Part No. 9103-5240

AR

9104-5152

AR

1

9104-6114

1

2 3 4 5 6 7 8 9 10 11 12

9112-3028 9112-3027 9112-3031 9104-1489 8867-1022 8820-1065 8855-1013 9108-1461 9108-1384 9020-1918 8822-1701

2 2 2 1 6 2 2 2 2 2 2

13 14 15 16 17 18 19 20 21 22 23

9002-0247 9103-1440 8856-1119 8510-1098 9020-6846 9103-1009 9002-2234 9112-3030 8859-1032 8692-1268 8821-1121

2 1 1 1 AR AR 1 4 4 2 2

24 25 26 27 * 28 29 30 31

8852-1208 9108-1693 8852-1312 9108-1415 9104-1732 8859-1104 9104-1481 9104-1459 8850-1416

2 2 2 2 2 2 2 2 2

32

8850-1006

4

*

Description Of Part

Item

Part No.

Qty.

Description Of Part

STEERING KNUCKLE KIT, (includes items 2, 3, 4 pieces of item 6, items 20 thru 24, 26, 27, 28, 47 thru 55, 63, 64, & 65, one kit will do both sides) STEERING CYLINDER PIN KIT, (includes one each of items 25 thru 31, one kit needed for each side) AXLE FRAME ASSY, (includes items 2 thru 5) FRAME UPPER BUSHING FRAME LOWER BUSHING FRAME AXLE PIN BUSHING FRAME AXLE STABILIZER BUSHING LUBE FITTING, 90 DEGREES, 1/8 HEX HD CAPSCREW, 1/2-13X1, GR5 LOCKWASHER, 1/2 WASHER STEERING CYLINDER PIVOT PIN WASHER SOCKET SET SCREW, 3/8-16X1/2, SELF-LOCKING, (cup point) HEX HD CAPSCREW AXLE MOUNTING PIN FLAT WASHER, 1-1/4 HEX NUT SHIM, (1/8 thick) SHIM, (1/4 thick) HEX LOCKNUT BACK-UP RING O-RING LIP SEAL SOCKET HD CAPSCREW, 1/2-13X6-1/2, GR8 HEX LOCKNUT, 1/2 UPPER KING PIN HEX LOCKNUT, 3/4-10 DIRT SHIELD SPACER O-RING STEERING CYLINDER PIN WASHER HEX JAM NUT, 1-14, (lubricate & torque to 425-475 ft.lbs.)

HEX NUT, 3/8-16

33 34 35 36 37 38 39

8855-1011 9002-7470 8652-1144 9108-1387 8820-1035 9020-2343 8820-1036

8 4 2 2 4 4 4

LOCKWASHER, 3/8 HARDENED WASHER CLAMP TUBE SUPPORT HEX HD CAPSCREW, 3/8-16X1, GR5 TUBE CLAMP HEX HD CAPSCREW, 3/8-16X1-1/4, GR5 WHEEL DRIVE ASSY, (see page 6-17 for details) HEAVY HEX JAM NUT, 5/8-11 STEERING KNUCKLE, LH STEERING KNUCKLE, RH MODIFIED WASHER CAPSCREW, 12PT. HD, 3/4-10X2, (lubricate & torque to 270-290 ft.lbs.)

HARDENED WASHER, 3/4 HEX HD CAPSCREW, 3/4-10X2, GR8 (lubricate & torque to 270-290 ft.lbs.)

SOCKET HD CAPSCREW, 5/8-11X3-3/4, GR8 RETAINING RING LOWER KING PIN LOCKWASHER, (hi-collar) 5/8 SOCKET HD CAPSCREW, 5/8-11X3-3/4, GR8 SHIM, (.0478 thick, use as required) SHIM, (.060 thick, use as required) SHIM, (.106 thick, use as required) SHIM, (20 gauge, use as required) O-RING O-RING THRUST BEARING LUBE FITTING, STRAIGHT, 1/8 TIE ROD ASSY, (includes item 58) SELF-ALIGNING BUSHING TIE ROD PIN HEX LOCKNUT, 3/8-16 HEX HD CAPSCREW, 3/8-16X3, GR8 LIP SEAL O-RING BUSHING BUSHING

Qty.

40 41

Ref

43 44

8850-1110 9112-0003 9112-0004 9104-1403 9104-3222

2 1 1 4 4

45 46

8668-1572 8320-1006

12 12

47

8821-2321

2

48 49 50 51

8858-1323 9114-1424 8855-1153 8821-2321

2 2 2 2

52

9104-1450 9104-1449 9104-1451 9104-1596 9112-3029 8859-1104 9112-1091 8867-1001 9116-6063 9104-3247 9104-1439 8852-1306 8624-1716 2460-1570 8859-1019 9112-1239 9112-1240

4 4 6 4 2 2 2 2 1 2 2 2 2 2 2 2 4

* 42

53 54 55 56 57 58 59 60 61 62 63 * 64 * 65

* Changed Description on Steering Knuckle Kit; changed Part No. on item 42; added items 64 & 65; added service note and revised illustration.

PCN 980725, 980730 - JH

2-5

CHASSIS & ATTACHING PARTS Rear Steering Axle & Attaching Parts Starting Serial No. 0155369 Original Issue 6-93 Revised 6-1-99

NOTE: All machines must bore out Steering Knuckles to use items 62 & 63. Unless you have purchased new Steering Knuckles part number 9112-0003 & 9112-0004. See engineering print that comes with the Steering Knuckle Kit for details.

Item

Part No.

Qty.

9103-5240

1

9104-5152

AR

*2 3

9112-0004 8821-2321

1 1 2

4

8320-1006

12

5

9104-3222

4

6 7 8

8668-1572 8867-1001 9104-6114

12 2 1

9 10 11 12 13 14 15 16 17 18

9103-1440 9002-0247 8856-1119 8510-1098 9020-6846 9103-1009 9002-2234 8850-1006 8855-1011 8320-1144

1 1 1 1 AR AR 1 2 2 2

19 20 21 22 23

9108-1695 8871-1280 8867-1033 9104-1598

2 2 4 AR 2

24 25 26 27

9020-1918 8852-1312 9108-1415 9104-1732

AR 2 2 2

*

1

Description Of Part STEERING KNUCKLE KIT, (includes items 26, 27, 29, 31, 32, 33, 34, 35, 38, 39, 43 thru 54, 62, & 63, one kit will do both sides) STEERING CYLINDER PIN KIT, (includes one each of items 25, 26, 27, 29, 30, 36, & 37, one kit needed for each side) DRIVE HUB, (see page 6-17 for details) R.H. STEERING KNUCKLE SOCKET HD CAPSCREW, 5/8-11X3-3/4, GR8 HEX HD CAPSCREW, 3/4-10X2, GR8, (lubricate and torque to 270-290 ft. lbs.)

CAPSCREW, 12 PT. 3/4-10X2, (lubricate and torque to 270-290 ft. lbs.)

HARDENED WASHER, 3/4 LUBE FITTING, STRAIGHT, 1/8 REAR AXLE WELDMENT, (includes items 33, 49, & 59) REAR AXLE MOUNTING PIN HEX HD CAPSCREW, 1-1/4-7X6 FLAT WASHER, 1-1/4 HEX NUT, 1-1/4-7 SHIM, (1/8 thick) SHIM, (1/4 thick) HEX LOCKNUT HEX NUT, 3/8-16 LOCKWASHER, 3/8 HEX HD CAPSCREW, 3/8-16X5-3/4, GR5 STEERING CYLINDER PIVOT PIN PIPE PLUG LUBE FITTING,STRAIGHT,1/4-28 SHIM STEERING CYLINDER ASSY, (see page 10-7 for details) SHIM, (10 gauge thick) HEX LOCKNUT, 3/4-10 DIRT SHIELD SPACER

PCN 980725, 980730 - JH

Item

Part No.

Qty.

Description Of Part

28 29 30 31 32 33 34 35

9103-3445 8859-1019 9104-1481 9112-3030 8859-1032 9112-3028 8692-1268 8821-1121

2 2 2 4 4 2 2 2

36 37

8852-1208 9104-1459 8850-1416

2 2 2

38 39 40 41

8867-1022 9108-1693 9104-1439 8320-1140

4 2 2 2

42 43 44 45 46 47 48 49 50 51

8852-1306 8858-1323 9108-1382 9104-1596 9104-1449 9104-1450 9104-1451 9112-3027 9112-3029 8821-2321

2 2 2 4 4 4 6 2 2 2

52 53 54 * 55 56 57 58 59 60 61 * 62 * 63

8855-1153 8859-1104 9112-1091 9112-0003 9116-6063 9104-3247 2460-1570 9112-3031 8850-1110 9103-3444 9112-1239 9112-1240

2 2 2 1 1 2 2 2 2 2 2 4

LUBE FITTING O-RING STEERING CYLINDER PIN BACK-UP RING O-RING BUSHING LIP SEAL SOCKET HD CAPSCREW, 1/2-13X6-1/2, GR8 HEX LOCKNUT, 1/2 WASHER HEX JAM NUT, 1-14, (lubricate & torque to 425-475 ft. lbs.)

LUBE FITTING, 30 DEGREES, 1/8 UPPER KING PIN TIE ROD PIN HEX HD CAPSCREW, 3/8-16X2-3/4, GR8 LOCKNUT, 3/8-16 RETAINING RING LOWER KING PIN SHIM, (20 gauge, use as required) SHIM, (.060 thick, use as required) SHIM, (.0478 thick, use as required) SHIM, (.106 thick, use as required) BUSHING O-RING SLOT HD CAPSCREW, 5/8-11X3-3/4, GR8 LOCKWASHER, 5/8 O-RING THRUST BUSHING L.H. STEERING KNUCKLE TIE ROD, (includes item 57) SELF-ALIGNING BUSHING LIP SEAL BUSHING HEAVY HEX JAM NUT, 5/8-11 STREET ELBOW BUSHING BUSHING

* Changed Description on Steering Knuckle Kit; changed Part No. on items 2 & 55; added items 62 & 63; added service note and revised illustration.

2-5

CHASSIS & ATTACHING PARTS Outrigger & Attaching Parts Starting Serial No. 0155299S Original Issue 3-90 Revised 9-91

Item

Part No.

Qty.

1

8643-1005

16

2 3

0510-1441 9103-6029 9103-6030 8320-1073 9103-1141 8852-1206 8867-1001 9104-3258 8820-1040

4 5 6 7 8 9

PCN L-8581

10 11

8855-1011

12 13 14

9103-6032 9103-6041 9103-1140

Description Of Part

HEX HD CAPSCREW (lubricate and torque to 795-845 ft. lbs.)

16 HEAT TREATED WASHER 1 OUTRIGGER BRACKET, L.H. 1 OUTRIGGER BRACKET, R.H. 6 HEX HD CAPSCREW 4 SHOE PIN 6 HEX LOCKNUT, 3/8-16 8 LUBE FITTING, STRAIGHT, 1/8 2 DUAL P.O. CHECK VALVE 6 HEX HD CAPSCREW, 3/8-16X2-1/4, GR5 6 LOCK WASHER, 3/8 Ref OUTRIGGER CYLINDER ASSY (see page 10-9 for details) 2 OUTRIGGER SHOE 2 ARM WELDMENT 2 ARM PIN

2-6

CHASSIS & ATTACHING PARTS CAB GLASS Starting Serial No. 0155390S Original Issue 2-94 Revised 6-8-94

STANDARD 2 11" RAD. 16 (TYP)

30 15" 64

REAR WINDOW

1" 29 4

28

5" 8

38 5" 16

21 39

17" 64

2 11" RAD. 16 (TYP)

3" 16

NOTE: ALL LAMINATED SAFETY GLASS, TINTED FOR 73% LIGHT TRANSMISSION SEAMED EDGES, 7/32" THICK.

RIGHT SIDE WINDOW CAB GLASS CAN ONLY BE SHIPPED WITH THE COMPLETE CAB ENCLOSURE OPTION. IF GLASS BREAKAGE OCCURS IN THE FIELD IT MUST BE REPLACED LOCALLY USING THE DIMENSIONS GIVEN. WITH THE EXCEPTION OF THE DOOR SLIDING WINDOW ASSY WHICH MAY BE PURCHASED THROUGH THE PARTS DEPARTMENT.

11" 2 16 RAD. (TYP) 2

11" RAD. 16 (TYP)

31 7" 8

5" 28 8

OPTIONAL

24 7" 8

TOP WINDOW 11

24

3" 16

LEFT SIDE WINDOW

3" 29 16 22

7" 8

7" RAD. 8 (2) PLACES

1" 32

=2

15 5" 32 = 3 1" RAD. 8 (6) PLACES

1" 24 4

KG

FRONT WINDOW

3" 32 4 10"

DOOR SLIDING WINDOW (9104-3437) 2-7

BOOMS 1st Boom Section Starting Serial No. 0155299S Original Issue 3-90 Revised 1-15-98

Item

Part No.

Qty.

1 2

9104-6079 8820-1564

1 4

3 4 5 6 7 8 9 10 11 12 13 14

1238-1025 9104-1277 9104-1276 9104-1278 9104-3180 9104-3177 8820-1069 8855-1013 9104-1009 9104-3164 9104-1265 9104-1006

24 8 10 6 2 4 2 2 1 4 4 12

Description Of Part FIRST BOOM SECTION WELDMENT HEX HD CAPSDCREW, 1/2-20X1, GR5 (lubricate and torque to 68-78 ft. lbs.)

HARDENED WASHER SPACER SHIM SPACER BEARING PAD BEARING PAD HEX HD CAPSCREW, 1/2-13X2, GR5 LOCKWASHER, 1/2 CYLINDER SUPPORT PLATE BEARING PAD SPACER SHIM

Item

Part No.

Qty.

15 16

9104-1007 8820-1566

4 12

17

8820-1562

8

* 18 19 20 21 22 23 24 25

Ref 9002-8935 9020-7352 8852-1010 9103-1371 9103-1389 8348-1645 8867-1001

2 1 1 2 1 1 2

Description Of Part SPACER HEX HD CAPSCREW, 1/2-20X1-1/12, GR5 (lubricate and torque to 68-78 ft. lbs.)

HEX HD CAPSCREW, 1/2-20X3/4, GR5 (lubricate and torque to 68-78 ft. lbs.)

CROWD CYLINDER ASSY (see page 10-2 for details) RETAINING RING PIN HEX LOCKNUT, 5/8-11 BUSHING PIN HEX HD CAPSCREW LUBE FITTING, STRAIGHT, 1/8

* Removed incorrect part number, and added reference to item 18.

KG

3-1

BOOMS 2nd Boom Section Starting Serial No. 0155299S Original Issue 3-90

Item

Part No.

Qty.

Description Of Part

Item

Part No.

Qty.

Description Of Part

1

9104-6018

1

2

8820-1563

16

11 12 13

9104-1006 9104-1007 8820-1562

6 2 16

3 4 5 6 7 8 9 10

1238-1025 9104-1277 9104-1276 9104-3180 9104-1278 9104-3177 9104-3164 9104-1265

32 12 12 2 10 8 4 2

SECOND BOOM SECTION WELDMENT HEX HD CAPSCREW, 1/2-20X7/8, GR5 (lubricate and torque to 69-78 ft. lbs.)

HARDENED WASHER SPACER SHIM BEARING PAD SPACER BEARING PAD BEARING PAD SPACER

14

8820-1535

4

15 16 17 18

1200-1234 9103-1234 9020-7029 9103-3188

4 2 6 2

SHIM SPACER HEX HD CPASCREW, 1/2-20X3/4, GR5 (lubricate and torque to 68-78 ft. lbs.)

HEX HD CAPSCREW, 3/8-24X1-1/4, GR5 (lubricate and torque to 30-35 ft. lbs.)

HARDENED WASHER SHIM SHIM BEARING PAD

3-2

BOOMS 3rd Boom Section Starting Serial No. 0155299S Original Issue 3-90

Item

Part No.

Qty.

1 2

9104-6019 8820-1563

1 4

3 4 5 6 7 8

1238-1025 9104-1277 9104-1276 9104-1278 9104-3180 8820-1562

8 10 12 10 2 16

9 10 11

1238-1025 9104-3164 8820-1567

24 4 6

Description Of Part THIRD BOOM SECTION WELDMENT HEX HD CAPSCREW, 1/2-20X7/8, GR5 (lubricate and torque to 68-78 ft. lbs.)

HARDENED WASHER SPACER SHIM SPACER BEARING PAD HEX HD CAPSCREW, 1/2-20X3/4, GR5 (lubricate and torque to 68-78 ft. lbs.)

HARDENED WASHER BEARING PAD HEX HD CPASCREW, 1/2-20X1-3/4, GR5 (lubricate and torque to 68-78 ft. lbs.)

Item

Part No.

Qty.

Description Of Part

12 13 14 15 16

9104-3177 9104-1265 9104-1006 9104-1007 8820-1565

8 2 4 2 6

17

8820-1535

4

18 19 20 21

1200-1234 9103-1234 9020-7029 9103-3188

4 2 6 2

BEARING PAD SPACER SHIM SPACER HEX HD CPASCREW, 1/2-20X1-1/4, GR5 (lubricate and torque to 68-78 ft. lbs.)

HEX HD CAPSCREW, 3/8-24X1-1/4, GR5 (lubricate and torque to 30-35 ft. lbs.)

HARDENED WASHER SHIM SHIM BEARING PAD

3-3

BOOMS 4th Boom Section Starting Serial No. 0155299S Original Issue 3-90

Item

Part No.

Qty.

1

9104-6020

1

2 3 4 5 6 7 8 9 10 11 12

9103-1136 9104-6008 8856-1004 8855-1011 8850-1035 9104-3177 9104-1278 9104-1276 9104-1277 1238-1025 8820-1563

2 1 2 2 2 2 2 4 2 10 2

13

8824-1029

4

14 15 16

9104-3099 9104-6006 8820-1065

2 1 2

Description Of Part FOURTH BOOM SECTION WELDMENT (includes item 2) BUSHING SWITCH ACTUATOR FLAT WASHER, 3/8 LOCK WASHER, 3/8 HEX HD CAPSCREW, 3/8-16X1, GR5 BEARING PAD SPACER SHIM SPACER HARDENED WASHER HEX HD CAPSCREW, 1/2-20X7/8, GR5 (lubricate and torque to 68-78 ft. lbs.)

SOCKET FLAT HD CAPSCREW 1/420X1/2 BEARING PAD SUPPORT WELDMENT HEX HD CAPSCREW, 1/2-13X1-1/4, GR5

Item

Part No.

Qty.

17 18 19 20 21

8855-1013 9104-3164 9104-1007 9104-1265 8820-1565

2 2 2 2 6

22

8820-1562

2

23

8820-1538

4

24 25 26 27 28 29

1200-1234 9104-1134 9104-1005 9104-1004 9104-1264 9104-3059

4 2 2 6 2 2

Description Of Part LOCK WASHER, 1/2 BEARING PAD SPACER SPACER HEX HD CAPSCREW, 1/2-20X1-1/4, GR5 (lubricate and torque to 68-78 ft. lbs.)

HEX HD CAPSCREW, 1/2-20X3/4, GR5 (lubricate and torque to 68-78 ft. lbs.)

HEX HD CAPSCREW, 3/8-24X2, GR5 (lubricate and torque 30-35 ft. lbs.)

HARDENED WASHER BEARING BLOCK SPACER SHIM SPACER BEARING PAD

3-4

BOOMS Push Beam & Cables

!

Starting Serial No. 0155299 Original Issue 3-90 Revised 5-6-97

NOTE: When purchasing item (1) Push Beam Weldment (9104-6049), the rub pads may need to be hand ground for proper fit when installing the sheave assy.

Item

Part No.

Qty.

Description Of Part

Item

Part No.

Qty.

Description Of Part

1

9104-6049 9104-3418

1 1

9104-5126

PUSH BEAM WELDMENT EXTENSION CABLE (includes mounting hardware) SHEAVE ASSY (includes item 4) BUSHING CLEVIS PIN SHEAVE PIN LUBE FITTING, STRAIGHT, 1/8 COTTER PIN, 3/32X1 CABLE ANCHOR BEARING PAD SOCKET FLAT HD CAPSCREW, 1/4-20X5/8 HEX HD CAPSCREW, 5/8-11X1-3/4 (nylok) GR8 HARDENED WASHER CABLE PIN RETRACTION CABLE FLAT WASHER COTTER PIN, 3/16X2 LOCKWASHER, 3/8 HEX NUT, 3/8-16 HOSE RETAINER STUD HOSE RETAINER PLATE RETAINER ROLLER, 5" LONG RETAINER ROLLER, 8-1/2" LONG THRUST WASHER

25 26 27 28 29 30 31

9020-3040 9104-3101 9020-0253 9104-1013 8540-1340 8855-1013 8820-1071

1 1 4 1 2 6 2

32 33 34 35 36 * 37 38 39

9002-8965 8850-1116 9103-5147 9104-3100 8856-1109 8820-1033 8820-1044

2 2 1 1 1 6 6 1

40 41 * 42 * 43 *44

9104-1008 8867-1008 8852-1006 9104-3261 8830-1339

1 2 1 1 2

45 46

9104-1510 8820-1067

1 4

THRUST WASHER SHEAVE THRUST WASHER STRONGBACK PLATE HARDENED WASHER LOCKWASHER, 1/2 HEX HD CAPSCREW, 1/2-13X2-1/2, GR5 FLANGE HALF HEX JAM NUT, 1"-8 BUSHING SHEAVE ASSY (includes item 34) SHEAVE FLAT WASHER, 3/8 HX HD CAPSCREW, 3/8-16X3/4 HEX HD CAPSCREW, 3/8-16X3-1/4, GR5 PUSH BEAM PIN LUBE FITTING, STRAIGHT, 1/4-28 HEAVY HEX JAM LOCKNUT, 3/8-16 BEARING PAD FLAT HD MACHINE SCREW, 3/8-16X1 BOOM CABLE GUARD HEX HD CAPSCREW, 1/2-13X1-1/2, GR5

*2 3 4 5 6 7 8 9 10 11

9002-1608 9104-1232 8867-1002 8863-1310 9104-6052 9104-3099 8824-1030

1 1 1 1 1 1 1 1 2

12

8320-1003

6

13 14 15 16 17 18 19 20 21 22 23 24

7714-1077 9104-3062 9104-3047 8856-1013 8863-1339 8855-1011 8850-1006 9104-1012 9104-1404 9104-1406 9104-1405 9020-3039

6 1 1 1 1 4 8 2 3 2 2 2

KG

NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE.

* Changed part numbers on items 2, 43 & 44, changed quantities on items 37 & 42, and removed items 47 & 48.

3-5

BOOMS Quick Switch Assembly Starting Serial No. 0155299S thru 0155421S Original Issue 3-90 Revised 3-9-98

Item

Part No.

Qty.

2 3 4 5 6 7

9104-5095 9108-6074 9108-6073 9020-7902 9103-3038 8863-1509 8867-1008 9104-6020

1 1 1 1 1 1 1 REF

8 9 10 11 12 13 14 15 16

9103-1136 8864-1057 9104-1365 8852-1010 9020-7046 8820-1065 8855-1013 8830-1090 8856-1105

* 1

PCN 940033-JH

Description Of Part

QUICK SWITCH ASSEMBLY QUICK SWITCH WELDMENT PLUNGER WELDMENT QUICK RELEASE PIN JACK CHAIN, 8" LONG, SIZE 12 ROLL PIN, 1/4"X2 LUBE FITTING, STRAIGHT, 1/4-28 FOURTH BOOM SECTION WELMENT REF BUSHING 1 HEX HD CAPSCREW 1 HEAD PIN 1 HEX LOCKNUT, 5/8-11 1 TILT CYLINDER ROD END PIN 2 HEX HD CAPSCREW, 1/2-13X1, GR5 2 LOCKWASHER, 1/2 1 RD. HD MACH SCREW, #10-24X1/2 1 FLAT WASHER #10

* Changed part number on item 1.

3-6

BOOMS Quick Switch Assembly Starting Serial No. 0155422S Original Issue 2-98

Item

JH

Part No.

Qty.

9108-5049

Ref

9108-5091

1

9108-6152 9108-6151 9020-7902 9103-3038 8863-1509 8867-1008

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

9103-1136 9112-1308 9104-1365 9112-1309 9116-6062 8320-1123 8856-1111 8830-1193

1 1 1 1 1 1 Ref 2 1 1 1 1 2 2 1

16 17

8856-1105 9112-1310

1 2

Description Of Part QUICK SWITCH OPTION ( includes 9108-5091 plus items 9,10, 11, &17) QUICK SWITCH ASSY (includes items 1 thru 6, 15 & 16) QUICK SWITCH WELDMENT PLUNGER WELDMENT QUICK RELEASE PIN JACK CHAIN, 5" LONG, SIZE 12 ROLL PIN, 1/4"X2 LUBE FITTING, STRAIGHT, 1/4-28 THIRD BOOM SECTION (see page 3-3) BUSHING HEX HD CAPSCREW, 5/8-11X5, GR5 PIN HEX NUT, 5/8-11 (torque to 185-200 ft. lbs.)

TILT CYLINDER PIN HEX HD CAPSCREW, 1/2-13X1, GR8 WASHER, 1/2 ROUND HD MACHINE SCREW, #10-32X1/2 FLAT WASHER, #10 WASHER, 5/8

3-6

ATTACHMENTS & ACCESSORIES Sand Bucket & Carriages Starting Serial No. 0155299S Original Issue 3-90 Revised 11-22-00

Item

Part No.

Qty.

1

9080-1332

1

Item

Part No.

Qty.

Description Of Part

9045-5007

1

9080-1315 8820-1105 9020-0003 8852-1310 9040-2477 9015-3001 8834-1022

1 2 2 2 1 1 4

48" CARRIAGE ASSY, (includes all items) 48" CARRIAGE WELDMENT HEX HD CAPSCREW, 5/8-11X4, GR5 COLLAR HEX LOCKNUT, 5/8-11 FORK PIN SERIAL NUMBER PLATE DRIVE SCREW, #10X3/8

Part No.

Qty.

Description Of Part

9045-5008

1

9080-1314 8820-1105 9020-0003 8852-1310 9040-2478 9015-3001 8834-1022

1 2 2 2 1 1 4

66" CARRIAGE ASSY, (includes all items) 66" CARRIAGE WELDMENT HEX HD CAPSCREW, 5/8-11X4, GR5 COLLAR HEX LOCKNUT, 5/8-11 FORK PIN SERIAL NUMBER PLATE DRIVE SCREW, #10X3/8

1 2 3 4 5 *6 *7

Item

1 2 3 4 5 *6 *7

SVC

NOTE: MANY DIFFERENT FORK ASSEMBLIES ARE AVAILABLE FOR THE CARRIAGE ASSEMBLIES ON THE 544B. PLEASE SEE FORK INFORMATION PAGE, (4-3) FOR LIST OF FORKS.

Description Of Part SAND BUCKET

Item

1 2 3 4 5 *6 *7

Item

1 2 3 4 5 *6 *7

Part No.

Qty.

Description Of Part

9055-5008

1

9055-6003 8820-1105 9020-0003 8852-1310 9055-1013 9015-3001 8834-1022

1 2 2 2 1 1 4

72" CARRIAGE ASSY, (includes all items) 72" CARRIAGE WELDMENT HEX HD CAPSCREW, 5/8-11X4, GR5 COLLAR HEX LOCKNUT, 5/8-11 FORK PIN SERIAL NUMBER PLATE DRIVE SCREW, #10X3/8

Part No.

Qty.

Description Of Part

9045-5038

1

9045-6003 8820-1105 9020-0003 8852-1310 9045-1011 9015-3001 8834-1022

1 2 2 2 1 1 4

80" CARRIAGE ASSY, (includes all items) 80" CARRIAGE WELDMENT HEX HD CAPSCREW, 5/8-11X4, GR5 COLLAR HEX LOCKNUT, 5/8-11 FORK PIN SERIAL NUMBER PLATE DRIVE SCREW, #10X3/8

* Revised illustration and fork note; added items 6 & 7.

4-1

ATTACHMENTS (9130-5016) 66" Slope Piler Carriage Starting Serial No. 0155299S Original Issue 8-94 Revised 6-19-06

Item

Part No.

Qty.

9130-5016

Ref

9103-3426 9130-6030 9108-6122

1 1 1 Ref

4 * 5 6 7 8 9 * 10 11 * 12

9108-3248 3423263 9020-4007 9103-3186 9108-1577 9108-1594 9020-5870 9103-1236 8820-1535

1 2 1 2 1 1 AR 2 4

* 13

8820-1534 9108-1313 8820-1065 8855-1013 8852-1016 8867-1022 8856-1109 8850-1016 0510-1441 9108-1622 8471-6434 8366-1316

4 3 6 6 1 2 4 1 1 1 2 2

1 * 2 3

14 15 16 17 * 18 19 20 21 22 23 24

Description Of Part 66" SLOPE PILER CARRIAGE, (includes all items) CAPACITY DECAL CARRIAGE WELDMENT ADAPTER WELDMENT SWAY CYLINDER, (see page 13-19 for details) BUSHING PIN TUBE BEARING PAD TAP BOLT THRUST WASHER SHIM SPACER HEX HD CAPSCREW, 3/8-24X1-1/4, GR5 HEX HD CAPSCREW, 3/8-24X1, GR5 KEEPER PLATE HEX HD CAPSCREW, 1/2-13X1, GR5 LOCKWASHER, 1/2 HEX LOCKNUT, 1-8 LUBE FITTING, 90 DEGREES, 1/8 FLAT WASHER, 3/8 HEX NUT, 1-8 WASHER, 1-1/16 PIN HOSE ASSY CONNECTOR

ER 46361, 48269, 49530, 49939, 50170 LK

Item

Part No.

Qty.

Description Of Part

8866-1010

2

8866-2018

2

9116-3138

1

9140-3414

1

9116-3139

1

9140-3413

1

28 29 30 31 * 32 33

8834-1022 9015-3001 9104-3125 9104-3126 8866-2105

4 1 1 1 2 Ref

34

8820-1040

3

35 36 37 38 39 * 40 * 41

8855-1011 9130-1083 9020-0003 8820-1105 8852-1310 8452-1062 7714-3015

3 1 2 2 2 1 1

CONNECTOR, (Before S/N 2005283-01) CONNECTOR, (S/N 2005283-01 & After) MALE QUICK DISCONNECT, (Before S/N 2005283-01) MALE QUICK DISCONNECT, (S/N 2005283-01 & After) FEMALE QUICK DISCONNECT, (Before S/N 2005283-01) FEMALE QUICK DISCONNECT, (S/N 2005283-01 & After) DRIVE SCREW, #10X3/8 SERIAL NUMBER PLATE DUST PLUG DUST CAP ELBOW, 90 DEGREES, (swivel nut) DUAL P.O. CHECK VALVE, (see page 13-20 for details) HEX HD CAPSCREW, 3/8-16X2-1/4, GR5 LOCKWASHER, 3/8 FORK PIN COLLAR HEX HD CAPSCREW, 5/8-11X4, GR5 LOCKNUT, 5/8-11 SUPPORT CLAMP WHIZ-LOK NUT, 3/8-16

* 25

* 26

* 27

* Revised illustration & parts list.

4-2

ATTACHMENTS & ACCESSORIES Fork Information Original Issue 11-00 Revised 7-5-02

NOTE: FORKS RATED LESS THAN THE ATTACHMENT OR MACHINE’S CAPACITY DECREASE CAPACITY OF THE ATTACHMENT OR MACHINE TO THAT OF THE FORKS. FORKS RATED MORE THAN THE ATTACHMENT OR MACHINE’S CAPACITY DO NOT INCREASE ATTACHMENT OR MACHINE’S CAPACITY. NOTE: PLEASE CONSULT THE GRADALL PARTS DEPARTMENT TO DETERMINE THE CORRECT FORKS APPLICABLE TO YOUR SPECIFIC CARRIAGE ASSEMBLY AND APPLICATION.

Item

TT

Part No.

Qty.

Description Of Part

Item

9060-0390

2

9060-1819

2

9045-3002

2

9055-3005

2

9055-3008

2

9060-1015

2

9116-3269

2

9045-3045

2

48" CUBING FORK, 2X2, 3000 lbs., (B, C & D series) 48" PALLET FORK, 1-3/4X6, 9000 lbs., (B, C & D series) 48" PALLET FORK, 2X4, 8000 lbs., (B, C & D series) 48" PALLET FORK, 2X6, 10,000 lbs., (B, C & D series) 48" PALLET FORK, 1-3/4X4, 5000 lbs., (used on 6' swing mast only, P/N 9045-5047) 60" PALLET FORK, 2X6, 10,000 lbs., (B, C & D series) 60" PALLET FORK, 2X6, 11,300 lbs., (B, C & D series) 60" PALLET FORK, 2X6, 11,300 lbs., (used on 6' swing mast only, P/N 9045-5054)

Part No.

Qty.

9055-3018

2

9112-3132

2

9060-0832

2

9060-1873

2

9060-0833

2

9060-1219

2

9060-1874

2

H045-3002

2

9055-3018

2

* Revised page.

Description Of Part 72" PALLET FORK, 2X6, 10,000 lbs., (B, C & D series) 72" PALLET FORK, 2X6, 10,000 lbs., (B, C & D series) 48" PALLET FORK, 2-1/4X8, 16,000 lbs., (used on the 542, 552, & 554) 48" PALLET FORK, 2-1/4X7, 15,000 lbs., (used on the 542, 552, & 554) 60" PALLET FORK, 2-1/4X8, 16,000 lbs., (used on the 542, 552 & 554) 60" PALLET FORK, 2-1/2X8, 16,000 lbs., (used on the 542, 552 & 554) 60" PALLET FORK, 2-1/4X7, 15,000 lbs., (used on the 542, 552 & 554) 96” PALLET FORK, 2X6, 7500 lbs. loaded center, (B, C & D series) 72” PALLET FORK, 2X6, 10,000 lbs., (B, C & D series)

4-3

ENGINE & ATTACHING PARTS Engine Left Side View Starting Serial No. 0155299S Original Issue 3-90 Revised 12-29-95

Item

Part No.

1

9104-3175

2 3 4 5 6 7 8 9

7713-4059 8820-1067 8540-1340 8855-1013 2464-1328 8871-1383 8871-2034 8820-1036

10 11 12 13 14 15 16 17 18 19 20

8855-1011 8471-1369 9105-3345 8503-1525 7713-3089 8859-1204 9105-3344 8366-1304 8471-1333 9020-7719 9020-6739

21 22 23

8367-4109 8367-4110 8319-1007

Qty.

Description Of Part-

Ref MAIN HYDRAULIC PUMP ASSY (see page 10-22 for details) 1 PUMP GASKET 2 HEX HD CAPSCREW, 1/2-13X1/2, GR5 2 HARDENED WASHER 2 LOCKWASHER, 1/2 1 SHUT-OFF VALVE 1 REDUCING BUSHING, 1/2X3/8 1 STREET ELBOW, 45 DEGREES, 1/2 8 HEX HD CAPSCREW, 3/8-16X1-1/4, GR5 8 LOCKWASHER, 3/8 2 FLANGE HALF 1 TUBE ASSY 1 SQUARE O-RING 2 MINI CHECK COUPLING 2 O-RING 1 TUBE ASSY 1 SQUARE O-RING 2 FLANGE HALF 1 JUMPER WIRE Ref SOLENOID VALVE ASSY (see page 10-14 for details) 1 ALTERNATOR ASSY 1 ALTERNATOR FAN 1 HEX HD CAPSCREW, M8X1.25X16

Item

Part No.

Qty.

24 25 26 27 28

8319-1011 9020-7497 8319-1019 9108-4001 9103-3086

1 1 1 1 1

29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47

9103-3134 9104-4350 9020-7497 9020-5205 8319-1004 8319-1010 9040-2427 8820-1001 8855-1009 8856-1107 9104-3342 8319-1015 8319-1013 8594-1017 8998-1036 8855-1006 9103-3079 7149-2134 8668-3122

1 1 1 1 2 2 1 2 2 2 1 1 1 1 2 2 1 84" 7

Description Of PartLOCKWASHER, M8 JUMPER WIRE HEX NUT M6x1 OIL FILTER (spin-on type) POSITIVE BATTERY CABLE (see page 11-2 for details) HEX NUT, M10X1.5 STARTING MOTOR ASSY JUMPER WIRE JUMPER WIRE HEX HD CAPSCREW, M12x1.75x30 LOCKWASHER, M12 STARTER SOLENOID HEX HD CAPSCREW, 1/4-20X1/2, GR5 LOCKWASHER, 1/4 FLAT WASHER, 1/4 STUD, M10X1.5X57MM LONG HEX NUT, M10X1.5 FLAT WASHER, M10 SUPPORT CLAMP PAN HD MACHINE SCREW, #8-32X3/8 LOCKWASHER, #8 WIRING HARNESS LOOM TY -WRAP

5-1

ENGINE & ATTACHING PARTS Engine Right Side View Starting Serial No. 0155299S Original Issue 3-90 Revised 12-29-95

MPC-170

5-2

ENGINE & ATTACHING PARTS Engine Right Side View Starting Serial No. 0155299S Original Issue 3-90 Revised 12-29-95

Item

Part No.

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

9108-3155 8871-1213 8870-1070 7738-3540 9104-3253 9103-3246 9108-1388 8820-1009 8855-1009 8850-1004 8688-3075 7738-3259 7738-3204 9020-6124 8871-1384 9104-1558 8668-3480 2474-1047 7738-3202 7738-3203 8209-2118 8874-1800 8348-3497 8319-1006 8319-1013 9103-3319

1 1 1 1 1 1 1 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 11 11 1

28 29

9103-3283 8820-1067

1 4

30

8855-1013

4

MPC-414

Description Of PartSHUT-OFF VALVE PIPE COUPLING, 1/2 PIPE NIPPLE, 1/2X1-1/2 COOLANT RESTRICTOR ORIFICE FAN BLADE OIL PRESSURE SENDER TAPPED BAR HEX HD CAPSCREW, 1/4-20X2, GR5 LOCKWASHER, 1/4 HEX NUT, 1/4-20 TUBE FITTING NYLON TUBE, 3/8 O.D. 15" LONG FAN SPACER FAN BELT (v-ribbed) WATER TEMPERATURE SENDER REDUCING BUSHING, 1/2X1/4 JUMPER WIRE CRIMP-ON CONNECTOR PRESSURE SWITCH FUEL FILTER (spin on, primary) FUEL FILTER (spin on, secondary) FUEL LINE HOSE, 36" LONG HOSE NIPPLE HOSE CLAMP HEX HD CPASCREW, M10X1.5X40 LOCKWASHER TRANSMISSION ASSY (see page 6-1 thru 6-10 for details) OIL TEMPERATURE SENDER HEX HD CAPSCREW, 1/2-13X1-1/2, GR5 LOCKWAHSER, 1/2

Item

Part No.

Qty.

31 32 33 34

8471-1427 9104-3176 8859-1106 8866-2067

2 1 1 2

35 36

8859-1207 9020-0811

2 1

37 38 39 40 41 42 43

8319-1004 8856-1111 9104-3324 8668-3106 9104-4351 9104-4352 9104-3259

1 1 1 1 1 1 1

44 45

8667-1112 9104-3252

1 1

46 47 48

8319-1021 8319-1013 8820-1536

2 2 8

49 50 51 52 53 54

8856-1109 9108-3338 9108-1158 8668-1227 8319-1039 8856-1108

8 1 2 1 4 4

Description Of PartFLANGE HALF SUCTION TUBE O-RING ELBOW, 90 DEGREES (includes item 35) O-RING GROUND CABLE (see page 11-2 for details) HEX HD CAPSCREW, .30M12X1.75 FLAT WASHER, 1/2 FUEL LINE HOSE HOSE CLAMP FUEL LINE HOSE PUMP GASKET PILOT PUMP ASSY (see page 10-23 for details) PUMP GASKET CUMMINS DIESEL ENGINE (for parts information see separate engine manual) HEX HD CAPSCREW, M10X1.5X30 LOCKWASHER, M10 HEX HD CAPSCREW, 3/8-24X1-1/2, GR5 (lubricate and torque to 25-30 ft. lbs.)

FLAT WASHER, 3/8 HEX HD CPASCREW, M16X2X120 REBOUND WASHER SHOCK MOUNT HEX HD CAPSCREW FLAT WASHER, 5/16

5-3

ENGINE & ATTACHING PARTS Fuel Tank & Lines Starting Serial No. 0155299S Original Issue 3-90 Revised 10-16-96

Item

Part No.

Qty.

9103-5093

1

1 2 3 4

9103-6047 9002-8674 9040-2827 9040-0654

1 1 1 1

5

9100-3186

1

6 7 8 9 10

8654-1381 9105-6106 8871-1212 9020-5223 8871-1255 8820-1066

1 1 1 1 1 2

11 12 13

8855-1013 8856-1111 8820-1070

2 4 1

14 15 16 17 18 19

8852-1208 8668-3106

9103-3131 8820-1021

1 6 AR AR 2 2

20 21 22 * 23

9103-3054 8856-1108 8852-1305 9103-4396

1 2 2 1

*

Description Of Part FUEL TANK ASSY (includes items 1 thru 9) FUEL TANK WELDMENT PUSH LOCK FITTING STANDPIPE WELDMENT FUEL LEVEL SENDER (includes gasket and mounting hardware) FILLER - BREATHER (includes gasket and mounting hardware) SCREW ON GAS CAP STANDPIPE WELDMENT PIPE COUPLING, 1/4 SUCTION SCREEN SQUARE HD PIPE PLUG, 1" HEX HD CAPSCREW, 1/2-13X1-1/4, GR5 LOCKWASHER, 1/2 FLAT WASHER, 1/2 HEX HD CAPSCREW, 1/2-13X2-1/4, GR5 HEX LOCKNUT, 1/2-13 HOSE CLAMP HOSE, 5/16 I.D. HOSE, 1/4 I.D. BARB CONNECTOR HEX HD CAPSCREW, 5/16-18X1-1/4, GR5 WATER SEPARATOR FLAT WASHER, 5/16 HEX LOCKNUT, 5/16-18 SCREW ASSY (push-on type) NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE.

KG

* Changed part number & description on reservoir cap item 5. Added item 23.

5-4

ENGINE & ATTACHING PARTS Radiator & Hoses Starting Serial No. 0155299S Original Issue 3-90

Item

Part No.

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14

9103-6051 8820-1003 8855-1009 8856-1107 8507-1128 9104-3345 8688-3327 9104-3320 8452-1056 9002-8492 8471-7570 9020-7622 8471-7571 8866-1118

1 2 2 2 3 1 1 1 1 2 1 1 1 2

Description Of PartFAN GUARD HEX HD CAPSCREW, 1/4-20x3/4, GR5 LOCKWASHER, 1/4 FLAT WASHER, 1/4 HOSE CLAMP UPPER RADIATOR HOSE HOSE CLAMP LOWER RADIATOR HOSE DRAIN VALVE ELBOW, 90 DEGREES HOSE ASSY HOSE GUARD HOSE ASSY MALE ELBOW, 90 DEGREES 3/4X3/4 TUBE

Item

Part No.

Qty.

15 16 17 18 19 20

8667-1609 9103-3254 8852-1305 8856-1108 9103-3137 8820-1022

1 1 8 8 2 4

21

9100-6016 9100-6017 8820-1039 8368-3308 9020-5918 8852-1206

1 1 4 4 8 4

22 23 24 25

Description Of PartRADIATOR CAP (7 PSI) RADIATOR HEX LOCKNUT, 5/16-18 FLAT WASHER, 5/16 SHOCK MOUNT HEX HD CAPSCREW, 5/16-18X1-1/2, GR5 LEFT RADIATOR MOUNT RIGHT RADIATOR MOUNT HEX HD CAPSCREW, 3/8-16X2, GR5 SHOCK MOUNT SPECIAL WASHER HEX LOCKNUT, 3/8-16

5-5

ENGINE & ATTACHING PARTS Ether Starting Kit Starting Serial No. 0155299S Original Issue 3-90

Item

Part No.

1 2 3 4 5 6 7 8 9 10 11 12 13

9002-5075 9020-5767 8850-1005 9040-3110 8820-1003 9002-1454 9002-1903 9020-0308 9020-6316

Qty.

Description Of Part

Ref PRIORITY VALVE ASSY (see page 1011 for details) 2 HEX HD CAPSCREW 1 VALVE MOUNTING BRACKET 2 HEX NUT, 5/16-18 1 MOUNTING BRACKET 2 HEX HD CAPSCREW, 1/4-20X3/4, GR5 2 WASHER 2 HEX NUT 1 CABLE 1 ETHER START KIT (includes items 11 thru 23) 1 CABLE STOP 4 HEX NUT 4 LOCKWASHER

Item 14 15 16 17 18 19 20 21 22 23

Part No.

Qty. 1 1 1 2 6 2 1 1 1 1

Description Of Part TANK MOUNTING BRACKET ETHER TANK CLAMP STUD LOCK WASHER WING NUT HOSE VALVE FITTING VALVE ATOMIZER NOTE: ONLY PART NUMBERED ITEMS ARE AVAILABLE FOR SERVICE REPLACEMENT

5-6

(9020-5663) ENGINE & ATTACHING PARTS Air Cleaner Piping Starting Serial No. 0155299S Original Issue 3-90

Item

Part No.

Qty.

1

9020-5663

1

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

8503-1160 9103-3028 7738-3154 8871-1210 8870-1023 8687-1176 9103-3343 8511-1214 9104-3344 9104-3255 8820-1021 8856-1108 8852-1005 9103-1154 9020-6200 9020-6200 9103-1042 8852-1305 7710-3138 8820-1018

1 1 1 1 1 1 1 3 1 1 5 5 1 1 1 1 1 4 2 4

22

8855-1010

4

Description Of PartAIR CLEANER ASSY (see page 5-8 for details) CLAMP INLET CAP SERVICE INDICATOR PIPE COUPLING, 1/8 CLOSE NIPPLE, 1/8X3 CLAMP ELBOW, 90 DEGREES CLAMP INTAKE TUBE ELBOW, 90 DEGREES HEX HD CPASCREW, 5/16-18X1, GR5 FLAT WASHER, 5/16 HEX LOCKNUT, 5/16-18 BRACKET TRIM LOK, 18" LONG TRIM LOK, 15" LONG AIR CLEANER BRACKET HEX LOCKNUT, 5/16-18 AIR CLEANER BAND HEX HD CAPSCREW, 5/16-18X3/4, GR5 LOCKWASHER, 5/16

5-7

ENGINE & ATTACHING PARTS Air Cleaner Starting Serial No. 0155299S Original Issue 3-90 Revised 10-21-96

Item 1 2 3 4 5

Part No.

Qty.

9020-5663 9020-6606 9020-6262 9020-1414 9020-0807

1 1 1 1 1 1

Description Of PartAIR CLEANER (includes items 1 thru 5) COVER W/NUT ELEMENT WING NUT W/SEAL VACUATOR BODY ( not sold separately order P/N 9020-5663)

* Corrected artwork.

KG

5-8

ENGINE & ATTACHING PARTS Exhaust System CUMMINS ENGINE

Item

Part No.

Qty.

Description Of Part-

1 2 3 4 5 6 7 8 9

2492-1332 9104-3348 7721-3031 9104-3150 8368-3175 9104-1016 9104-3198 9104-3151 9104-3197

2 1 2 1 1 1 1 1 1

10 11

9104-4471 9104-6005 8820-1068

1 1 4

12 13 14 15

8855-1013 8850-1008 9104-4340 7738-3153

4 4 1 1

MUFFLER CLAMP EXHAUST PIPE SEAL CLAMP FLEXIBLE TUBING MUFFLER CLAMP SLEEVE EXHAUST STACK MUFFLER MUFFLER CAGE (includes mounting bands & hardware) MUFFLER CAGE BAND KIT MUFFLER BRACKET HEX HD CAPSCREW, 1/2-13X1-3/4, GR5 LOCKWAHSER, 1/2 HEX NUT, 1/2-13 EXHAUST OUTLET ELBOW V-BAND CLAMP

Starting Serial No. 0155299S Original Issue 3-90 Revised 7-28-95

5-8

DRIVE TRAIN Transmission Mounting & Controls Starting Serial No. 0155299S Original Issue 3-90 Revised 11-8-95

Item

Part No.

Qty.

Description Of Part

Item

Part No.

Qty.

1 1 1

9020-7258 8874-3041

1 1

2 3 4 5 6 7

8863-3002 8863-1308 8882-1003 8850-1405 9106-1094 8825-1017

2 2 4 2 1 1

20 21 22

9020-7256 9020-7257 8874-3055

1 1 1

8 9 10 11 12 13 14 15

9106-1095 9002-7720 9106-6035 9020-3374 9103-5112 8859-1201 9040-3349 8820-1066

1 2 1 2 3 3 1 1

23 24 25 26 27 28 29 30 31

9002-8750 9020-2303 8820-1105 9108-1158 9104-6089 8688-1227 8856-1113 8852-1010 8820-1110

1 2 2 2 2 2 2 2 8

32

* 33

8855-1016 9103-3283

8 1

16 17

8855-1013 8874-3000

1 3

TRANSMISSION O-RING KIT TORQUE CONVERTER O-RING KIT TRANSMISSION ASSY (includes all items shown on pages 6-2 thru 6-10) YOKE PIN, 5/16 COTTER PIN, 3/32X1/2 ADJUSTABLE YOKE END, 5/16-24 JAM NUT, 5/16-24 THREADED ROD SOCKET HD SHOULDER SCREW, 3/8X3/8 (5/16-18 thread) BELLCRANK YOKE PIN ASSY TRANSMISSION SHIFT BRACKET PUSH-PULL CONTROL CABLE PRESSURE SWITCH O-RING SWITCH BRACKET HEX HD CAPSCREW, 1/2-13X1/4, GR5 LOCKWASHER, 1/2 MALE ADAPTER, 1/8X1/4 TUBE

18 19

1

9103-4326 9103-4327 9103-3319

* 34

9103-3282

1

* *

KG

* Added 9103-4326 & 9103-4327 o-ring kits, plus items 33 & 34.

Description Of Part TUBE LINE MALE ADAPTER, 90 DEGREES, 1/8X1/4 TUBE LINE TUBE LINE MALE ELBOW, 90 DEGREES, 1/4X1/4 TUBE ADAPTER CABLE GROMMET HEX HD CAPSCREW, 5/8-11X4, GR5 REBOUND WASHER MOUNTING BRACKET SHOCK MOUNT FLAT WASHER, 5/8 HEX LOCKNUT, 5/8-11 HEX HD CAPSCREW, 3/4-10X1-3/4, GR5 LOCKWASHER, 3/4 TRANS. TEMP. SENDER (not shown, see page 5-3 for details) TRANS. TEMP. GAGE (not shown, see page 11-1 for details)

6-1

DRIVE TRAIN Transmission Flex Plate & Torque Converter Starting Serial No. 0155299S Original Issue 3-90

Item

Part No.

Qty.

Description Of Part

Item

Part No.

Qty.

Description Of Part

9103-4238

1

1

7710-4045

10

2 3 4 5 6 7 8 9 10

7710-4044 9020-4784 7710-4042 7710-4041 7710-4040 7710-4039 7710-4032 7710-4046

10 1 2 1 1 1 1 1 24

11 12

9020-4779

24 1

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

9103-4239 9103-4240 9103-4241 7710-4032 7710-4031 7710-4030 9103-4242 9103-4243 9103-4244 7710-4027 9020-4767 7710-4012 9020-6386 9020-6385 9020-4756 9020-4755

1 1 1 1 1 1 1 12 8 4 1 1 1 1 1 1 Ref

13 14 15 16

7710-4037 7710-4036 7710-4035 7710-4034

1 1 1 1

DRIVE PLATE KIT ASSY (includes item 1 thru 5) HEX HD CAPSCREW & LOCK WASHER ASSY (includes item 2) LOCKWASHER DRIVE PLATE BACKING RING DRIVE PLATE DRIVE PLATE ASSY BORE PLUG RETAINING RING BORE PLUG O-RING TURBINE RETAINING RING HEX HD CAPSCREW & LOCK WASHER ASSY (includes item 11) LOCK WASHER IMPELLER COVER ASSY (includes item 6) O-RING BEARING RETAINING WASHER TURBINE HUB BEARING BEARING LOCATING RING

34 35

9020-6378 9020-6379

1 1

TURBINE RING TURBINE TURBINE HUB TURBINE RETAINING RING RETAINING RING REACTION MEMBER SPACER HEX HD CAPSCREW HEX HD CAPSCREW LOCK TAB IMPELLER O-RING IMPELLER HUB GEAR IMPELLER HUB GEAR BEARING OIL BAFFLE ASSY OIL SEAL CONVERTER HOUSING (see page 6-4 for details) PUMP MOUNTING STUD PUMP MOUNTING STUD

6-2

DRIVE TRAIN Transmission Case & Converter Housing Starting Serial No. 0155299S Original Issue 3-90

6-3

DRIVE TRAIN Transmission Case & Converter Housing Starting Serial No. 0155299S Original Issue 3-90

Item

Part No.

Qty.

1

8820-1046

9

2 3

8855-1011

4 5 6 7 8 9

9103-4245 7710-4284 7710-4285 7710-4112 7710-4096 9103-4246

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

9104-4050 9104-4051 9104-4052 7710-4102 7710-4103 9020-4800 9020-4799 9002-7267 7710-4116 7710-4086 7710-4085 7710-4116 7710-4097 9020-4823 9020-4824 7710-4109 7710-4111 7710-4116 9020-4798

Description Of Part

HEX HD CAPSCREW, 3/8-16X3-3/4, GR5 9 LOCK WASHER, 3/8 Ref MODULATOR VALVE ASSY (see page 6-10 for details) 1 GASKET 2 DETENT BALL 2 DETENT SPRING 1 PIPE PLUG 1 AIR BREATHER 1 CONVERTER HOUSING ASSY (includes items 10 thru 13) 1 LUBE BYPASS TUBE 1 O-RING 1 TUBE CLIP 1 HEX HD CAPSCREW 1 LOCK WASHER 1 SCREEN ASSY 1 SCREEN GASKET 2 PIPE PLUG 1 PIPE PLUG 16 HEX HD CAPSCREW 16 LOCK WASHER 1 PIPE PLUG 1 CONVERTER HOUSING SLEEVE 1 DIPSTICK TUBE 1 DIPSTICK 1 TUBE SLEEVE 1 O-RING 1 COVER PIPE PLUG 1 COVER & PLUG ASSY (includes item 27)

Item

Part No.

Qty.

Description Of Part

29 30

7710-4085 8820-1053

15 9

31 32 33 34 35 36 37 38 39 40 41 42 43

7710-4086 9020-4806 9020-4807 9020-4802 7710-4112 9020-4804 7710-4119 7710-4057 9020-4809 7710-4107 7710-4111 8855-1010 8820-1017

6 6 1 1 2 1 1 1 1 1 1 2 2

44 45 46 47 48 49

7710-4098 7710-4113 7710-4116 7710-4109 7710-4048 7710-4110

1 1 1 1 2 1

50 51 52

7710-4112 7710-4118 9020-4817

1 1 1

53

7710-4113

2

LOCKWASHER HEX HD CAPSCREW, 7/16-1-3/4, GR5 HEX HD CAPSCREW OIL BAFFLE SEAL OIL BAFFLE GASKET PIPE PLUG CLUTCH LUBE TUBE MAGNETIC DRAIN PLUG O-RING SUCTION TUBE ASSY TUBE SLEEVE O-RING LOCK WASHER, 5/16 HEX HD CAPSCREW, 5/16-18X5/8, GR5 GASKET DOWEL PIN O-RING TUBE SLEEVE O-RING LOW SPEED CLUTCH PRESSURE TUBE PIPE PLUG PIPE PLUG TRANSMISSION CASE ASSY (includes items 25, 32, 33, 36, 38, 39, 40, 42, 43, 47, 49) DOWEL PIN

6-4

DRIVE TRAIN Transmission Drive Gearing Starting Serial No. 0155299S Original Issue 3-90 Revised 2-93

Item

Part No.

1 2

9103-4247

3 4 5 6 7 8 9 10 11 12 13

9020-4733 9020-4734 9020-4735 9020-4793 9020-4737 9020-4730 7710-4048 9020-4731 9103-4331 7710-4085 9002-8641 8820-1062

14 15 16 17 18 19 20

7710-4204 9020-4732 7710-4181 9020-4740 9020-4741 9020-4738 9020-5047

Qty.

Description Of Part

Ref CONVERTER HOUSING (see page 6-4 for details) 4 BEARING SUPPORT SCREW AND LOCKWASHER AR BEARING LOCATING RING AR PUMP DRIVE BEARING SUPPORT 1 BEARING RETAINING RING 1 PUMP DRIVE GEAR BEARING 1 PUMP DRIVE GEAR 1 GASKET 1 O-RING 1 CHARGING PUMP ASSY 1 CHARGE PUMP SEAL KIT 3 LOCKWASHER 1 HEX HD CAPSCREW, 2 HEX HD CASPCREW, 7/16-14X4, GR5 2 HEX NUT 1 FILTER 2 BEARING RETAINING RING 1 IDLER GEAR 1 IDLER STUB SHAFT BEARING 1 IDLER GEAR SHAFT 1 LOCK BALL

Item

Part No.

Qty.

Description Of Part

21 22 23 24 25 26 27 28 29

9020-6377 7710-4016 9103-4248 9020-4749 9020-4748 7710-4164 7710-4197 7710-4022 9020-4744

1 1 1 1 1 1 1 1 1

30 31 32 33 34 35 36 37 38 39 40 41 42

9103-4255 9103-4249 9103-4250 9103-4251 9103-4252 9103-4253 7710-4255 9020-6382 9103-4254 9020-4787 9020-4788 9020-4790 7710-4007

1 1 1 1 2 6 1 1 1 1 1 1 6

PISTON RING PISTON RING EXPANDER SPRING STATOR SUPPORT SNAP RING PISTON RING BEARING RETAINING RING BEARING LOCATING WASHER TURBINE SHAFT BEARING TURBINE SHAFT ASSY (includes item 30) RETAINING RING REVERSE IDLER SHAFT O-RING LOCK BALL THRUST PLATE HEX HD CAPSCREW BEARING ASSY REVERSE IDLER GEAR RETAINING RING BEARING RETAINING RING AUXILIARY PUMP GEAR BEARING AUXILIARY PUMP DRIVE GEAR LOCKWASHER

6-5

DRIVE TRAIN Transmission Clutch & Gearing (Reverse 2nd and Low) Starting Serial No. 0155299S Original Issue 3-90

Item

Part No.

1 2 3 4

7710-4207 7710-4208

5 6 7 8

7710-4187 7710-4186 7710-4185 7710-4231

9 10 11 12 13 14 15

7710-4184 9103-4255 9020-4855 7710-4219 7710-4220 7710-4221 7710-4222

16 17

7710-4223 7710-4224

Qty.

Description Of Part

Ref TRANSMISSION CASE ASSY (see page 6-4 for details) 5 PISTON RETURN SPRING 1 RETURN SPRING SPACER Ref REVERSE & 2ND SHAFT DRUM & PLUG ASSY (see page 6-8 for details) 1 PISTON RETURN SPRING 2 SPRING RETAINER 2 SNAP RETAINER 1 REVERSE & 2ND SHAFT REAR BEARING 2 RETAINING RING 3 RETAINING RING 1 CLUTCH DISC HUB (includes item 10) 3 PISTON RING 1 RETAINING RING 1 SNAP RING 1 REVERSE & 2ND SHAFT FRONT BEARING 1 CLUTCH DRIVEN GEAR BEARING 1 RETAINING RING

Item

Part No.

Qty.

18 19

7710-4225 7710-4226

1 1

20 21 22 23

7710-4224 7710-4227 7710-4206 7710-4158

24 25 26 27 28

7710-4179 7710-4180 7710-4181 7710-4182 9103-4256

29 30

7710-4180

31 32

7710-4177 7710-4203

Description Of Part

SPACER REVERSE CLUTCH GEAR & HUB ASSY (includes item 10) 1 RETAINING RING 1 CLUTCH DRIVEN GEAR BEARING 1 SNAP RING 1 LOW SPEED SHAFT FRONT BEARING 1 SPACER 1 LOW SPEED GEAR BEARING 2 LOCATING RING 1 SPACER 1 LOW GEAR & HUB ASSY (includes item 10) 1 LOW SPEED GEAR BEARING Ref LOW CLUTCH DRUM & BLEED VALVE ASSY (see page 6-8 for details) 4 BEARING CAP STUD 4 BEARING CAP STUD

6-6

DRIVE TRAIN Transmission Clutch & Gearing (Forward, Output and Third) Starting Serial No. 0155299S Original Issue 3-90

3RD UT & P T U O

FOR

Item

Part No.

1 2 3 4 5 6 7 8 9 10

9103-4257 9103-4255 7710-4217 9020-4862 7710-4185 7710-4186 7710-4187 7710-4198

11 12 13 14 15

7710-4205 7710-4206 7710-4207 7710-4208

16 17 18 19

7710-4211 7710-4212 7710-4213 9103-4258

Qty.

WAR

D

Description Of Part

Ref TRANSMISSION CASE ASSY (see page 6-4 for details) 1 THIRD GEAR & HUB ASSY 1 RETAINING RING 1 RETIANING RING 1 PILOT BEARING 1 SNAP RING 1 SPRING RETAINER 1 PISTON RETURN SPRING 1 PISTON RING Ref OUTPUT SHAFT & 3RD CLUTCH ASSY 1 SHAFT PILOT BEARING 1 SNAP RING 5 PISTON RETURN SPRING 1 SPACER Ref FORWARD SHAFT DRUM & PLUG ASSY (see page 6-8 for details) 4 PISTON RING 1 RETAINER RING 1 PISTON RING SLEEVE 1 FORWARD SHAFT BEARING

Item

Part No.

20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

9020-4829 9020-4831 9020-6394 9020-6395 7710-4142 9020-6396 7710-4128 7710-4088 7710-4087 9020-4842 7710-4197 7710-4184 7710-4202 7710-4199 9103-4259

36 37 38 39

7710-4201 7710-4204 7710-4143 7710-4085

Qty.

Description Of Part

Ref COVER & PLUG ASSY (see page 6 - 4 for details) 1 OUPUT SHAFT BEARING 1 OIL SEAL 1 GASKET 1 CAP 4 HEX NUT 1 OUTPUT FLANGE 1 O-RING 1 FLANGE WASHER 1 FLANGE NUT 1 LOW SPEED SHAFT BEARING 1 BEARING SUPPORT WASHER 1 BEARING RING 1 O-RING 1 O-RING 1 REAR BEARING CAP ASSY (includes item 36) 1 PIPE PLUG 4 HEX NUT 4 LOCK WASHER 4 LOCK WASHER

6-7

DRIVE TRAIN Transmission Clutch Assemblies Starting Serial No. 0155299S Original Issue 3-90

Item

Part No.

Qty.

Description Of Part

Item

Part No.

Qty.

Description Of Part

1 2 3 4 5 6 7 8

7710-4188 7710-4189 7710-4190 7710-4191 7710-4192 7710-4193 7710-4194 9020-4935

5 5 8 36 1 5 5 1

10

9020-4938

2

11

9020-4939

1

12

9020-6403

1

13 14

7710-4230 9020-4944

2 1

CLUTCH PISTON (FORWARD, REVERSE & 2ND) FORWARD SHAFT, DRUM & PLUG ASSY THIRD CLUTCH SHAFT, DRUM & PLUG ASSY CLUTCH PISTON (3RD & 2ND) REVERSE & 2ND SHAFT, DRUM, PLUG ASSY

9

7710-4209

28

SNAP RING CLUTCH DISC BACKING PLATE CLUTCH INNER DISC (LOW) CLUTCH OUTER DISC CLUTCH PISTON (LOW) OUTER CLUTCH PISTON RING INNER CLUTCH PISTON SEAL LOW CLUTCH SHAFT, DRUM & BLEED VALVE ASSY CLUTCH INNER DISC (FORWARD, 3RD, REVERSE & SECOND)

6-8

DRIVE TRAIN Transmission Modulator Valve Starting Serial No. 0155299S Original Issue 3-90

Item

1 2 3 4

Part No.

Qty.

9020-4990

1

9103-4263 9020-4992

1 1 1 2

5 6 7 8

9020-5056 9020-5057 9103-4264

4 4 2 2

9

9020-4820

1

Description Of Part MODULATOR VALVE (includes items 1 thru 8) VALVE HOUSING ACCUMULATOR SPRING (inner) ACCUMULATOR SPRING (outer) ACCUMULATOR VAVLE (part of valve assy.)

O-RING SPOOL STOP PLUG (includes item 6) REGULATOR SPRING REGULATOR SPOOL (part of valve assy) GASKET (modulator valve to converter housing)

6-9

DRIVE TRAIN Transmission Control Valve Starting Serial No. 0155299S Original Issue 3-90

Item

1 2 3 4 5 6 7 8 9 10 11 12 13 14

Part No.

Qty.

9103-4260

1

9020-4957 9020-4959 9020-4969 9103-4261 9020-4964 9020-4966 9020-4968

1 1 1 1 1 1 1 1 1 2 2 1 1 3

7710-4276 7710-4275 7710-4277 7710-4278 7710-4279 7710-4008

Description Of Part CONTROL VALVE ASSY (includes all items) RETAINING RING INCHING VALVE SLEEVE VALVE SPOOL BALANCING SPRING ROD INNER SPRING OUTER SPRING VALVE HOUSING FORWARD & REVERSE SPOOL OIL SEAL SPOOL STOP NEUTRAL SWITCH SWITCH ACTUATING PIN PIPE PLUG

Item

Part No.

Qty.

15

7710-4273

1

16

9103-4262

1

17 18 19 20 21 22

9020-4980 9020-4981 9020-7872 9020-4983 9020-5058 9020-4984

1 1 1 1 1 1

23 24

9002-3115 9020-4986

1 1

Description Of Part SPEED SELECTOR SPOOL & PLUG ASSY INCHING SLAVE CYLINDER ASSY (includes items 17 thru 24) CAP PISTON CUP STOP PISTON CUP PISTON O-RING PISTON HOUSING & FILTER DISC ASSY O-RING OIL SEAL NOTE: ONLY PART NUMBERED PARTS ARE AVAILABLE FOR SERVICE REPLACEMENT

6-10

DRIVE TRAIN Propeller Shaft Starting Serial No. 0155299S Original Issue 3-90

Item

Part No.

Qty.

Description Of Part

9104-3032

2

1 2 3

9020-1058 9002-2218 9104-4008

2 1 1

4 5 6 7 8 9 10

9020-6545 9020-6546 9020-6544

2 1 1 1 8 8 8

DRIVE SHAFT ASSY (includes all items) SPIDER & BEARING ASSY LUBE FITTING SLIP YOKE ASSY (includes items 4, 5, & 6) WASHER FELT SEAL CAP TUBE ASSY HEX HD CAPSCREW HEX HD CAPSCREW LOCKSTRAP

9104-4009 9104-4010 9103-1194

6-11

DRIVE TRAIN Propeller Shaft Starting Serial No. 0155309S Original Issue 7-90

Item

PCN L-8938

Part No.

Qty.

9103-3390

2

1 2 3

9020-1058 9002-2218 9104-4008

2 1 1

4 5 6 7 8 9 10 11

9020-6545 9020-6546 9020-6544

2 1 1 1 8 8 8 1

9104-4009 9104-4010 9103-1194 9103-4311

Description Of Part DRIVE SHAFT ASSY (includes all items) SPIDER & BEARING ASSY LUBE FITTING SLIP YOKE ASSY (includes items 4, 5, & 6) WASHER FELT SEAL CAP TUBE ASSY HEX HD CAPSCREW HEX HD CAPSCREW LOCKWASHER SPIDER & BEARING ASSY

6-11

DRIVE TRAIN Front Axle Assembly Starting Serial No. 0155299S Original Issue 3-90

Item

Part No.

Qty.

9104-3291

1

1

9104-4444

1

2

9104-4448

1

3

4 5

1

8319-3009 9104-3146

4 24

Description Of Part FRONT AXLE ASSY (includes items 1 thru 4) AXLE HOUSING ASSY (see page 6-13 for details) DIFFERENTIAL CARRIER ASSY (see page 6-14 for details) AXLE SHAFT & PLANETARY WHEEL END ASSY (see page 6-15 for details) FITTING LUG NUT (lubricate and torque to 350-400 ft. lbs.)

NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE.

6-12

DRIVE TRAIN Front Axle Assembly Starting Serial No. 0155309S Original Issue 7-90 Revised 8-90

Item

PCN L-8938

Part No.

Qty.

Description Of Part

9103-5208

1

9103-3359

1

FRONT AXLE ASY (includes items 1 thru 11) FRONT AXLE ASSY (includes items 1 thru 4 WHEEL END ASSY (see page 6-15 for details) WET DISC BRAKE ASSY (see page 6-18 for details) HOUSING ASSY (see page 6-13 for details) DIFFERENTIAL CARRIER ASSY & PAKING BRAKE (see page 6-14 for details) ELBOW, 90 DEGREES (includes item 6) O-RING BRAKE LINE, L.H. HOSE ASSY UNION TEE, 3/8 TUBE ELBOW, 90 DEGREES (swivel nut) BRAKE LINE R.H. SHIM WASHER SPACER FRONT SWAY PIN HEX HD CAPSCREW, 1-8X5, GR8 HEX LOCKNUT, 1-8

1

Ref

2

Ref

3

Ref

4

Ref

5

8866-2064

2

6 7 8 9 10 11 12 13 14 15 16

8859-1204 9103-3374 8471-7524 8866-1305 8866-2105 9103-3373 9103-1014 9020-5891 9108-1176 8320-1031 8852-1016

2 1 1 1 1 1 1 1 1 1 1

6-12

DRIVE TRAIN Front Axle Housing Starting Serial No. 0155299S Original Issue 3-90

Item

1 2 3 4 5 6 7 8 9

Part No.

Qty.

Description Of Part

9104-4447

1

9104-4444 9104-4445 9104-4446 9104-4138 9104-4139 9104-4140 9104-4141 9104-4142 9104-4143

1 1 2 2 3 3 14 3 11

DIFFERENTIAL CARRIER FASTENING SET (includes items 5 thru 9) AXLE HOUSING BREATHER FILLER & DRAIN PLUG THRUST WASHER STUD CENTERING CONE FLAT WASHER HEX NUT HEX HD CAPSCREW

6-13

DRIVE TRAIN Front Axle Housing Starting Serial No. 0155309S Original Issue 7-90

PCN L-8938

Item

Part No.

Qty.

1

9104-4422

1

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

9104-4423 9104-4424 8307-3699 9108-4045 7710-4289 9104-4425 9104-4426 9108-4046 9108-4047 9108-4048 9108-4049 9108-4050 9108-4051 9108-4052 7710-4343 9104-4419

4 2 1 2 1 2 2 2 2 12 12 2 4 2 1 4

Description Of Part AXLE HOUSING ASSY (includes items 2 thru 5, 7 thru 10, 16, 17) AXLE SHAFT OIL SEAL AXLE SHAFT BUSHING OIL FILLER PLUG LUBE FITTING HOUSING BREATHER WASHER HEX HD CAPSCREW INNER RACE BEARING TRUNNION OIL SEAL HEX HD CAPSCREW, SHORT WASHER HEX HD CAPSCREW, SHORT WASHER HEX HD CAPSCREW, LONG DRAIN PLUG COOLING PLUG

6-13

DRIVE TRAIN Front Axle Differential Carrier Starting Serial No. 0155299S Original Issue 3-90

Item

Part No.

Qty.

9104-4448

1

1 2 3 4 5 6 7 8

9104-4145 9104-4452 9104-4147 9104-4451 9104-4450 9104-4150 9104-4151 9104-4152

1 1 1 1 1 1 2 1

9 10 11 12 13 14 15 16 17 18 19

9104-4153 9104-4154 9104-4155 9104-4156 9104-4157 9104-4158 9104-4159 9104-4161 9104-4449 9104-4163 9104-4164

1 1 1 4 4 1 1 1 1 1 1

Description Of Part DIFFERENTIAL CARRIER ASSY (includes all items) PINION NUT FLANGE ASSY (includes item 3) DUST SHIELD OIL SEAL TAPER BEARING KIT COVER PLATE HEX HD CAPSCREW DIFFERENTIAL HOUSING ASSY (includes item 9 thru 13) ADJUSTING NUT ADJUSTING NUT LOCK BOLT ADJUSTING NUT LOCK DIFFERENTIAL CAP BOLT LOCATING PIN SHIM KIT SHIM KIT BEARING ASSY DIFFERENTIAL & BEVEL GEAR SET BEARING ASSY ADJUSTING SHIM KIT

6-14

DRIVE TRAIN (9103-4328) Front Axle Differential Carrier Starting Serial No. 0155309S Original Issue 7-90 Revised 2-92

PCN L-8938

6-14

DRIVE TRAIN (9103-4328) Front Axle Differential Carrier Starting Serial No. 0155309S Original Issue 7-90 Revised 2-92

Item

Part No. 9103-4328

1 2 3 4 5 6 7 8 9 10 11

9108-4053 9108-4054 7710-4303 9104-4372 9104-4373 9108-4051 7710-4439 9104-4374 9108-4056 9104-4375

12 13 14

8688-1704 9108-4113 9104-4376

15 16 17 18 19

8338-4172 7710-4303 9020-0440 9108-4059 9104-4377 9108-4065 9108-4066 9108-4067 9108-4068 9108-4069 9108-4070 9108-4071 9108-4072 9108-4073 9108-4074 9020-0440 9108-4059 9104-4378

20 21 22

PCN L-8938

Qty.

Description Of Part

Ref DIFFERENTIAL CARRIER ASSY (includes all items) 1 BEVEL PINION NUT 1 WASHER 8 HEX HD CAPSCREW 1 BRAKE DISC 1 FLANGE ASSY (includes item 8) 8 WASHER 8 HEX NUT 1 DEFLECTOR 1 OIL SEAL 1 THRUST WASHER Ref PARKING BRAKE ASSY (see page 619 for details) 4 HEX HD CAPSCREW 4 WAHSER 1 PINION BEARING CAGE ASSY (includes items 17, 20) 4 HEX NUT 8 HEX HD CAPSCREW 1 OUTER BEARING CUP 1 OUTER BEARING CONE AR SHIM (.125 thick) AR SHIM (.126 thick) AR SHIM (.127 thick) AR SHIM (.128 thick) AR SHIM (.129 thick) AR SHIM (.130 thick) AR SHIM (.136 thick) AR SHIM (.142 thick) AR SHIM (.148 thick) AR SHIM (.154 thick) AR SHIM (.158 thick) 1 INNER BEARING CUP 1 INNER BEARING CONE 1 RING GEAR & PINION SET

Item

Part No.

Qty.

23

24 25 26

9104-4379 9108-4076 9108-4077 9108-4078 9108-4079 9104-4380

AR AR AR 1 1 1

27 28 29 30 31 32 33 34

8307-3699 8308-1182 9104-4381 9108-4100 9108-4099 9108-4098 9108-4097 9108-4094

1 4 4 2 2 2 2 1

35

9108-4095

1

36 37 38 39 40

9104-4382 9108-4113 9108-4103 9108-4092 9108-4088 9108-4089 9108-4090 9108-4091 9108-4087 9108-4086 9108-4085 9108-4084 9108-4083 9108-4082 9108-4081 9108-4101 9108-4113 9108-4102

12 12 8 8 AR AR AR AR 2 2 2 2 1 4 4 12 12 12

41 42 43 44 45 46 47 48 49 50

Description Of Part SHIM (.003 thick) SHIM (.005 thick) SHIM (.010 thick) PINION REAR BEARING PINION BEARING LOCKRING DIFFERENTIAL CARRIER ASSY (includes items 28, 29) OIL LEVEL & FILLER PLUG WASHER HEX HD CAPSCREW ADJUSTING RING COTTER PIN BEARING ADJUSTING RING BEARING CUP BEARING CONE DIFFERENTIAL CASE ASSY (includes items 1, 22, 24, 25, 36 thru 50) DIFFERENTIAL CASE ASSY (includes items 36 thru 47) HEX HD CPASCREW WASHER CLUTCH DIRVEN DISC CLUTCH DRIVE DISC SHIM (.005 thick) SHIM (.010 thick) SHIM (.013 thick) SHIM (.015 thick) CLUTCH DRIVE DISC CLUTCH SPACER SIDE GEAR THRUST WASHER DIFFERENTIAL SIDE GEAR DIFFERENTIAL SPIDER DIFFERENTIAL PINION THRUST WASHER HEX HD CAPSCREW WASHER HEX NUT

6-14

DRIVE TRAIN Front Axle Shaft & Planetary Wheel End Starting Serial No. 0155309S Original Issue 7-90

Item

Part No.

Qty.

1 2 3 4

9108-4112 9108-4113 7710-4343 9104-4383

48 48 2 2

5 6 7 8 9 10 11 12 13 14 15 16 17

9108-4106 9104-4385 9104-4384 9104-4386 9108-4107 9108-4114 9108-4107 9104-4387 9108-4109 9104-4388 9104-4389 9104-4390 9104-4391

2 6 6 6 6 6 2 2 2 2 4 2 2

PCN L-8938

Description Of Part HEX HD CAPSCREW WASHER OIL LEVEL PLUG PLANET GEAR SPIDER ASSY (includes items 5 thru 9) THRUST BUTTON PLANET PINION SHAFT PLANET PINION THRUST WASHER SNAP RING PINION SHAFT SET SCREW AXLE SHAFT SNAP RING PLANETARY SUN GEAR SUN GEAR THRUST WASHER HUB BEARING NUT HEX HD CAPSCREW WHEEL BEARING NUT LOCK PLANET RING GEAR

Item

Part No.

Qty.

18 19

9104-4392 9104-4393

2 2

20 21 22 23 24 25 26 27 28 29 30 31

9104-4394 7710-4444 7710-4445 9104-4395 9104-4396 9104-4397 8308-1182 9104-4398 9108-4126 9104-4399 9104-4400 9104-4401

1 1 2 2 2 2 28 28 24 2 2 2

32

9104-4402

2

Description Of Part HUB BEARING, OUTER CONE WHEEL HUB ASSY (includes items 20, 21) HUB BEARING, OUTER CUP HUB BEARING, INNER CUP HUB BEARING, INNER CONE OIL SEAL SPINDLE ASSY (includes item 25) OIL SEAL WAHSER HEX HD CAPSCREW WHEEL STUD OUTER AXLE SHAFT COUPLING SNAP RING AXLE SHAFT COUPLING ASSY (includes item 30) INNER AXLE SHAFT

6-15

DRIVE TRAIN Front Axle Shaft & Planetary Wheel End Starting Serial No. 0155299S Original Issue 3-90 Revised 4-30-96

Item

Part No.

Qty.

9103-4309

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

9104-4166 9104-4167 9104-4168 9104-4169 9104-4170 9104-4171 9104-4460 9104-4173 9104-4174 9104-4175 9104-4176 9104-4177 9104-4178 9104-4179 9104-4180 9104-4181 9104-4459

1 4 1 4 4 1 1 4 1 1 1 1 10 1 1 1 1

18 19 20 21 22 23

9104-4183 9104-4184 9104-4185 9104-4186 9104-4187 9104-4189

2 1 1 1 1 12

KG

Description Of Part

Item

BRAKE WHEEL END ASSY (includes 24 all items) 25 COVER ASSY (includes items 2 thru 6) 26 HEX HD CAPSCREW 27 O-RING KIT 28 HEX HD CAPSCREW 29 SECTOR PLATE 30 BEARING ASSY 31 PLANETARY CARRIER ASSY 32 SPACER 33 MID-SHAFT ROTATING BRAKE DISC STOP 34 DISC HUB 35 BRAKE DISC ASSY 36 SOCKET HEAD CAPSCREW 37 FIXED BRAKE DISC STOP 38 RING GEAR & CARRIER ASSY 39 ADJUSTING SHIM KIT 40 WHEEL HUB ASSY (includes items 18 41 thru 23) 42 BEARING ASSY 43 PLUG * 44 SEALING WASHER SPACER HUB SEAL WHEEL STUD

* Added item 44.

Part No.

Qty.

9104-4458 9104-3146 9104-4191 9104-4192 9104-4193 9104-4194 9104-4195 9104-4196 9104-4197 9104-4335

1 12 1 1 1 1 1 1 1 1

9104-4453 9104-4200 9104-4298 9104-4201 9104-4461 9104-4203 9104-4204 9103-4397

1 1 3 1 2 2 1 9 1 1 1

Description Of Part SEAL RACE SWIVEL NUT SNAP RING THRUST WASHER SPRING SERVICE BRAKE PISTON SNAP RING PARK BRAKE SEAL RING PARK BRAKE PISTON SEALING KIT (includes items 34,35 & 36) OIL SEAL OIL SEAL OIL SEAL SPRING WASHER KIT BLEEDER SCREW BLEEDER SCREW CAP SPINDLE ASSY SOCKET HD CAPSCREW O-RING AXLE SHAFT PIN (holds brake discs in place) NOTE: QUANTITIES SHOWN ARE FOR ONE BRAKE WHEEL END ASSEMBLY ONLY.

6-15

DRIVE TRAIN Wheels & Tires Starting Serial No. 0155299S Original Issue 3-90 Revised 4-3-95

NEW STYLE

OLD STYLE * REAR-STANDARD

FRONT-STANDARD Item

Part No.

Qty.

1

9104-3276

1

*1 2

9104-3430 9104-3146

1 12

3

9020-0339

1

*3

9108-3385 9020-0561 9020-0772 9020-1615 9103-3104

1 1 1 1 1

4 5 6 7

Description Of Part RIM, 8.00 TG X 24 ** NOTE: (NO LONGER AVAILABLE, REPLACED BY 9104-3430) RIM, 9.00 X 24 (New One Piece Style) LUG NUT (lubricate and torque to 350400 ft. lbs.)

VALVE (air / liquid) ** NOTE: (USE WITH 9104-3276 ONLY) VALVE (air/liquid) (Use with 9104-3430) O-RING GUTTER RING LOCK RING TIRE, 13.00 X 24-12 PLY (not illustrated)

Item

Part No.

Qty.

Description Of Part

1 2

9104-3298 9104-3146

1 12

3 4

9108-3385 9104-3084

2 1

RIM, 9.00 X 24 LUG NUT (lubricate & torque to 350400 ft.lbs.)

VALVE (air/liquid) TIRE, 14.00 X 24, 12 PLY (G-2 Grader tubeless)(not illustrated)

FRONT-FLOATATION

KG

Item

Part No.

Qty.

Description Of Part

1 2

9104-3081 9104-3146

1 10

3 4 5 6 7

9020-1452 9020-1441 9020-1762 9020-1766 9020-1439

1 1 1 1 1

RIM, 14.00 X 25 LUG NUT (lubricate and torque to 350-400 ft. lbs.)

VALVE (air / liquid) O-RING GUTTER RING LOCK RING TIRE, 17.5 X 25,14 PLY (L-2 TRACTION REGULAR TREAD)(not illustrated)

* Added new style rims, p/n 9104-3430, also new valve p/n 9108-3385. Changed parts list on rear standard, old parts list was incorrect.

6-16

DRIVE TRAIN Wheels & Tires Starting Serial No. 0155309S Original Issue 7-90 Revised 4-3-95

REAR-STANDARD

FRONT-STANDARD Item

Part No.

Qty.

Description Of Part

Item

Part No.

Qty.

Description Of Part

1 2

9104-3298 9104-3146

1 12

1 2

9104-3298 9104-3146

1 12

3

9108-3385 9104-3084

2 1

RIM, 9.00 X 24 LUG NUT (lubricate & torque to 350400 ft.lbs.)

VALVE (air/liquid) TIRE, 14.00 X 24, 12 PLY (G-2 Grader tubeless)(not illustrated)

3

9108-3385 9104-3084

2 1

RIM, 9.00 X 24 LUG NUT (lubricate & torque to 350400 ft.lbs.)

VALVE (air/liquid) TIRE, 14.00 X 24, 12 PLY (G-2 Grader tubeless)(not illustrated)

*4

* 4

FRONT-FLOATATION Item

Part No.

Qty.

Description Of Part

1 2

9104-3292 9104-3146

1 10

3

9020-1452 9103-3361

1 1

RIM, 14.00 X 25 LUG NUT (lubricate and torque to 350-400 ft. lbs.)

VALVE (air / liquid) TIRE, 17.5 X 25, (L-2 Michelin radial) (not illustrated)

*

KG

* Changed Valve part number on front & rear standard, also changed tire description on front floatation.

6-16

DRIVE TRAIN (9104-3328) Rear Steering Axle Planetary Wheel Drive Starting Serial No. 0155299S Original Issue 3-90 Revised 4-7-95

! * NOTE: AS OF 4-7-95, THE SPINDLE (ITEM 6)

IS OBSOLETE AND STOCK IS LIMITED. WHEN STOCK IS DEPLETED, YOU WILL NEED TO PURCHASE A NEW WHEEL DRIVE ASSEMBLY, PART NUMBER 9104-3472.

Item

Part No.

Qty.

9104-3328

2

9104-4462 1 2 3 4 5 *6 7 8 9 10 11 12 13 14 15 16 17

KG

9104-4276 9104-4277 9104-4278 9104-4279 9104-4099 9104-4280

9104-4090 9104-4091 9104-4360 9104-4311 9106-4005 9106-4006 9106-4007 9104-4100 9104-4101

Description Of Part

WHEEL DRIVE ASSY (includes all items) Ref REPAIR KIT (includes item 7, 8, & 31) 1 RETAINING RING 1 COUPLING 1 SPRING 1 INPUT SHAFT 1 RETAINING RING 1 SPINDLE 1 SEAL 1 OIL SEAL 1 OUTER BEARING CONE 1 OUTER BEARING CUP 1 HUB 12 WHEEL BOLT 1 INNER BEARING CUP 1 INNER BEARING CONE 1 THRUST WASHER 1 RING GEAR 1 MAGNETIC PLUG

* Added Note, making spindle obsolete.

Item

Part No.

Qty.

18

9104-4282

1

19 20 21 22 23 24 25 26 27 28 29 30 31

9104-4103 9104-4104 9104-4106 9104-4107 9104-4105 9104-4361 9104-4109 9104-4110 9104-4111 9104-4112 9104-4113

1 1 1 1 1 1 1 12 12 1 2 1 1

Description Of Part SECONDARY CARRIER ASSY (includes item 30 & 31) PRIMARY CARRIER ASSY PRIMARY SUN GEAR PLUNGER O-RING THRUST WASHER PIPE PLUG COVER FLAT WASHER HEX HD CAPSCREW DISENGAGE COVER HEX HD CAPSCREW LOCKNUT LOCK SCREW NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE. NOTE: QUANTITIES SHOWN ARE FOR ONE WHEEL ASSY ONLY.

6-17

DRIVE TRAIN (9104-3472) Rear Steering Axle Planetary Wheel Drive Starting Serial No. 0155410S Original Issue 4-95 Revised 2-26-96

!

Item

* NOTE! To service item 17 locknut, a special wrench is required, order P/N 9114-4325 wrench.

Part No.

Qty.

9104-3472

2

9104-4462 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

KG

9104-4276 9104-4277 9114-4175 9114-4176 9104-4099 9114-4177

9020-2501 9020-2500 9114-4178 9104-4311 9114-4179 9114-4180 9114-4181 9114-4182 9114-4183 9114-4184

Description Of Part

REAR STEERING AXLE DRIVE HUB Ref REPAIR KIT (includes items 7, 8 and 30) 1 RETAINING RING 1 COUPLING 1 SPRING 1 INPUT SHAFT 2 RETAINING RING 1 SPINDLE 1 SEAL 1 OIL SEAL 1 OUTER BEARING CONE 1 OUTER BEARING CUP 1 HUB 12 WHEEL BOLT 1 INNER BEARING CUP 1 INNER BEARING CONE 1 THRUST WASHER 1 LOCKWASHER 1 LOCK NUT 1 RING GEAR

Item

Part No.

Qty.

19 20 21 22 23 24 25 26 27 28 39 30 31 32 33

9114-4185 9114-4186 9114-4187 9104-4106 9104-4107 9104-4105 9104-4361 9114-4188 9104-4110 9114-4189 9104-4112

1 1 1 1 1 1 1 1 12 12 1 1 1 1 2

9104-4101 9103-4389 9103-4390

* Added service note concerning the special wrench needed to service item 17.

Description Of Part SECONDARY CARRIER ASSY PRIMARY CARRIER ASSY PRIMARY SUN GEAR PLUNGER O-RING THRUST WASHER PIPE PLUG COVER FLAT WASHER HEX HD BOLT DISENGAGE COVER LOCK SCREW MAGNETIC PLUG PIPE PLUG THRUSTWASHER NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE. NOTE: QUANTITIES SHOWN ARE FOR ONE HUB ASSY ONLY.

Changed art on item 17.

6-17

DRIVE TRAIN Front Axle Service Brakes Starting Serial No. 0155309S Original Issue 7-90

Item

Part No.

Qty.

1 2 3 4 5 6 7 8 9 10

9104-4403 9104-4404 9104-4405 9104-4406 9104-4407 9104-4408 9104-4409 9104-4410 9104-4411 9104-4412 9104-4413 9104-4414 9104-4415 9104-4416 9104-4417 9104-4418 9104-4419 9104-4420 8307-3699 9104-4421

10 8 2 2 2 8 8 2 2 AR AR AR AR 2 2 2 4 2 2 8

11 12 13 14 15 16 17

PCN L-8938

Description Of Part STATIONARY DISC FRICTION DISC PISTON OUTER BACK-UP RING PISTON OUTER QUAD RING BRAKE PISTON SHOULDER BOLT SHOULDER BOLT SPRING PISTON INNER QUAD RING PISTON INNER BACK-UP RING SHIM (.003 thick) SHIM (.005 thick) SHIM (.010 thick) SHIM (.020 thick) DRAIN PLUG BLEEDER SCREW INLET PLUG COOLING PLUG BRAKE HOUSING FILLER PLUG HEX HD CPASCREW

6-18

DRIVE TRAIN Front Axle Parking Brakes Starting Serial No. 0155309S Original Issue 7-90

Item

1 2 3 4 5 6 7 8 9 10 11

Part No.

Qty.

Description Of Part

Item

Part No.

Qty.

9105-3540

1 AR

9104-4428 9104-4429 9104-4430 9104-4431 9104-4432 9104-4433 9104-4434 9100-4021 9104-4435 9104-4436 9104-4437

AR 1 1 1 4 4 1 1 1 1 1 1

12 13 14 15 16 17 18 19 20 21 22

9104-4438 9104-4439

9104-4427

PARKING BRAKE ASSY (includes all items) REPAIR KIT (includes items 11, 14, 15, 17 & 18) LINING KIT (includes item 19 thru 22) MOUNTING ASSY LUBE FITTING COVER HEX HD CAPSCREW LOCKWASHER CONNECTOR BLEEDER SCREW PUSH ROD HEX JAM NUT SQUARE HD SET SCREW WIPER SEAL

6 1 2 2 1 1 1 1 1 2 2

PCN L-8938

9104-4440

Description Of Part BELLVILLE SPRING PISTON BACK-UP RING O-RING PISTON O-RING BACK-UP RING LINING ASSY LINING BUSHING SLOTTED SCREW NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE

6-19

CONTROLS Forward & Reverse, Speed Selector Starting Serial No. 0155299S Original Issue 3-90 Revised 11-04-05

JD

* Revised illustration and parts list.

7-1

CONTROLS Forward & Reverse, Speed Selector Starting Serial No. 0155299S Original Issue 3-90 Revised 11-04-05

Item

Part No.

Qty.

1 2 3 4 5 6 7 8 9 10

9103-3310 8832-1015 7714-3006 7714-3004 9060-2789 9020-0299 9020-5542 9040-2903 9002-8695

1 4 2 2 1 2 2 1 1 Ref

11 12 13 14 15 16 17 18 19

9020-5574 9002-7319 9002-7472 9020-0290 9080-1213 8820-1065 8856-1111 8850-1612 8855-1007

1 2 2 4 1 2 2 4 4

JD

Description Of Part

Item

20 TILT-SWAY COVER PLATE SELF TAPPING SCREW, #6-32X1/2 * 21 22 LOCKNUT LOCK SCREW 23 CONTROL & INSTRUMENT PANEL 24 KNOB 25 CONTROL ROD 26 CONTROL ROD BRACKET 27 CLAMP 28 INSTRUMENT PANEL PLATE (see 29 page 11-1 for details) 30 DASH PANEL 31 SELF TAPPING SCREW 32 HARDENED WASHER NEEDLE BEARING * 33 34 CONTROL BRACKET 35 HEX HD CAPSCREW, 1/2-13X1, GR5 36 FLAT WASHER, 1/2 37 HEX NUT, #10-24 LOCKWASHER, #10 * 38

Part No.

Qty.

Description Of Part

8856-1105 9103-3439 8821-1032

4 2 4

8856-1113 9002-8662 9103-1224 8822-7929 8850-1616 9103-1226 9103-6042 8863-1479 9002-7720 8882-1003 9020-3374 9020-5973 9103-3255 8832-1019 9103-3277 9103-3427

4 4 1 1 1 1 1 2 4 4 1 1 1 4 4 1

FLAT WASHER, #10 FORWARD/REVERSE SWITCH SOCKET HD CAPSCREW, #10-24X1, GR8 FLAT WASHER, 5/8 WAVE BEND WASHER SPACER SOCKET SET SCREW 1/4-20X3/4 HEX NUT, 1/4-20 CAM BELLCRANK ROLL PIN 3/16X1-1/4 YOKE PIN ASSY ADJUSTABLE YOKE END, 5/16-24 PUSH PULL CABLE BELLCRANK GAUGE PROTECTOR SELF-TAPPING SCREW, #6-32X1 RUBBER SPACER PUSH PULL CABLE

* Revised illustration and parts list.

7-1

CONTROLS Tilt & Sway Starting Serial No. 0155299S Original Issue 3-90

Item

Part No.

Qty.

Description Of Part

Item

Part No.

Qty.

Description Of Part

1 2 3 4 5 6

9002-1552 9104-1236 9020-6861 8855-1011 8850-1006 8826-1030

2 1 1 2 2 2

7 8 9 10 11 12 13 14 15 16 17 18

9103-1013 8668-3117 8850-1008 8855-1013 8855-1010 8850-1305 9040-3406 9020-3502 9020-0774 8856-1113 9002-8662 9020-0290

1 1 1 1 1 1 1 1 1 6 6 4

CLEVIS PIN CABLE END CABLE ASSY LOCKWASHER, 3/8 HEX NUT, 3/8-16 SOCKET BUTTON HD CPASCREW 3/8-16X1-1/4 CABLE BRACKET BALL JOINT HEX NUT, 1/2-13 LOCK WASHER, 1/2 LOCKWASHER, 5/16 HEX NUT, 5/16-24 HANDLE WELDMENT SHOULDER BOLT HANDLE GRIP FLAT WASHER WAVE BEND WASHER NEEDLE BEARING

19 20 21 22 23 24 25 26 27 28 29

9020-6859 8863-1479 8867-1008 9020-5541 9020-5571 9002-7987 8882-1004 8850-1108 9020-2361 9020-5579 8820-1328

1 2 1 1 1 3 3 2 1 1 1

30 31 32 33 34 35 36

9020-5580 9020-0290 9020-5533 8850-1010 8867-1008 8850-1306 9106-6019

1 2 1 2 1 1 1

HOUSING WELDMENT ROLL PIN, 3/16X1-1/4 LUBE FITTING, STRAIGHT, 1/4-28 BELLCRANK SHAFT SPRING CLEVIS ADJUSTABLE YOKE END, 3/8-24 HEX NUT, 3/8-24 ROD SPACER HEX HD CAPSCREW, 5/8-11X6-1/2, GR5 SPACER NEEDLE BEARING BELLCRANK HEX NUT, 5/8-11 LUBE FITTING, STRAIGHT, 1/4-28 HEX NUT, 3/8-24 CONTROL ROD

7-2

CONTROLS Acceleration Linkage Starting Serial No. 0155299S Original Issue 3-90 Revised 5-5-97

Item

Part No.

Qty.

1 2 3 4 5 6 7

8863-1318 9002-1584 9103-6022 9103-1088 8850-1404 8668-3118 8825-1018

1 1 1 1 5 2 1

8 9 10 11 12 13 14

8856-1109 9002-8946 9002-7685 9103-1087 9103-3281 8856-1111 8850-1105

1 AR 1 1 1 1 1

PCN 940431-KG

Description Of Part COTTER PIN, 1/8X1 CLEVIS PIN ACCELERATOR PEDAL LINKAGE ROD HEX NUT, 1/4-28 BALL JOINT SOCKET HD SHOULDER SCREW, 3/8X1/2 (5/16-18 THREAD) FLAT WASHER, 3/8 WAVY WASHER CLEVIS & COTTER PIN BELLCRANK BEARING FLAT WASHER, 1/2 HEAVY HEX JAM NUT, 5/16-18

Item

Part No.

Qty.

Description Of Part

15 16 17 *18 19 20 21 22 23

9020-7801 9002-8977 8850-1613 9104-3488 9002-8660 7710-4085 8852-1305 9104-1560 8820-1021

1 1 2 1 3 2 2 1 2

24 25 26 27

9002-7908 8850-1110 8820-1106 8820-1054

1 2 1 2

SPRING YOKE HEX NUT, #10-32 ACCELERATOR CABLE HOSE CLIP LOCKWASHER HEX LOCKNUT, 5/16-18 CABLE & SENDER BRACKET HEX HD CAPSCREW, 5/16-18X1-1/4, GR5 BALL JOINT HEAVY HEX JAM NUT, 5/8-11 HEX HD CAPSCREW, 5/8 -11X4,GR5 HEX HD CAPSCREW,7/16-14X2,GR5

* Changed part number on item 18.

7-3

CONTROLS Steering Column Starting Serial No. 0155299S Original Issue 3-90 Revised 9-91

Item

Part No.

Qty.

1 2 3

9060-0274 9020-0266 9020-2230

1 1 1

4

8830-1311

2

5 6 7

8850-1615 9060-0273 9060-0267

2 1 1

8 9 10 11 12 13

9060-1347 9020-1346 9020-1348 9020-1349 9020-1350 8820-1037

1 2 1 1 1 2

14 15

8855-1011 8820-1033

4 2

16

9020-6762 9020-6567

1 1

Description Of Part STEERING CAP STEERING WHEEL NUT SPINNER KNOB (includes items 4 & 5) FLAT HD MACHINE SCREW, 1/4-20x1 HEX NUT, 1/4-20 STEERING WHEEL ORBITROL COLUMN ASSY (includes items 8 thru 12) RETAINING RING RETAINING RING BEARING SHAFT TUBE & FLANGE HEX HD CAPSCREW, 3/8-16X1-1/2, GR5 LOCKWASHER HEX HD CAPSCREW, 3/8-16X3/4, GR5 ORBITROL ORBITROL SEAL KIT

7-4

BRAKES Hydraulics & Parking Brake Lines Starting Serial No. 0155299S Original Issue 3-90

TO PARKING BRAKE VALVE (SEE PAGE 8-2)

Item

Part No.

Qty.

Description Of Part

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

9104-3293 8866-1305 9104-3294 9104-3189 7713-3177 7713-3140 7713-3139 8471-7524 8820-1005 8856-1002 7713-3270 9104-3190 8471-7522 9104-3091 9103-3032 8471-7523 9002-7178 9104-1258 9104-3076

1 2 1 1 2 2 2 1 2 2 2 1 1 1 1 1 AR 1 Ref

20

8866-2064

1

21

8859-1204

1

TUBE ASSY UNION TEE, 3/8 TUBE TUBE ASSY TUBE ASSY HEX HD CAPSCREW COVER PLATE CLAMP SET HOSE ASSY HEX HD CAPSCREW, 1/4-20X1, GR5 FLAT WASHER, 1/4 CLAMP SET TUBE ASSY HOSE ASSY FEMALE BRANCH TEE MINI CHECK COUPLING HOSE ASSY NYLON HOSE TIE HOSE BRAKE VALVE ASSY (see page 10 -19 for details) ELBOW, 90 DEGREES (includes item 21) O-RING

8-1

BRAKES Hydraulics & Parking Brake Lines Starting Serial No. 0155309S Original Issue 7-90

TO PARKING BRAKE VALVE (SEE PAGE 8-2)

SEE PAGE 6-12 FOR CONTINUATION OF SERVICE AND PARKING BRAKE LINES.

PCN L-8938

Item

Part No.

1

8471-7524

2 3 4 5 6 7 8 9 10 11

7713-3177 7713-3140 7713-3139 8471-7987 9103-3032 9104-3091 9104-3227 8471-7523 9002-7187 9108-3154

12 13 14

8859-1205 8866-2018 8866-2105

Qty.

Description Of Part

Ref HOSE ASSY (see page 6-12 for details) 2 HEX HD CAPSCREW 2 COVER PLATE 2 CLAMP SET 1 HOSE ASSY 1 MINI-CHECK COUPLING 1 FEMALE BRANCH TEE 1 NEOPRENE GROMMET 1 HOSE ASSY AR NYLON HOSE TIE Ref BRAKE VALVE ASSY (see page 1019 for details) 1 O-RING 1 CONNECTOR (includes item 12) 2 ELBOW, 90 DEGREES (swivel nut)

8-1

BRAKES Hydraulics & Service Brake Lines Starting Serial No. 0155309S Original Issue 7-90

TO ACCUMULATOR CHARGE VALVE (SEE PAGE 8-4) TO HYDRAULIC TANK TEE (SEE PAGE 9-3)

TO FRONT AXLE PARKING BREAK (SEE PAGE 8-1)

Item

Part No.

1

9108-3154

2 3

8859-1205 8866-2065

4 5 6 7 8 9 10 11

8866-2106 8471-7842 8866-2018 8866-2239 9104-3163 7713-3089 8471-7317 8471-7508

PCN L-8938

Qty.

Description Of Part

Ref BRAKE VALVE ASSY (see page 10-19 for details) 5 O-RING 3 ELBOW, 90 DEGREES (includes item 2) 1 ELBOW, 90 DEGREES (swivel nut) 1 HOSE ASSY 2 CONNECTOR (includes item 2) 1 SWIVEL NUT RUN TEE, 3/8 TUBE 1 TUBE ASSY 1 MINI-CHECK COUPLING 1 HOSE ASSY 1 HOSE ASSY

Item

Part No.

Qty.

Description Of Part

12 13 14 15

8866-2105 7713-3167 9103-3378 9104-3090

1 1 1 Ref

16

8826-1021

2

17 18 19 20 21 22

8855-1010 9103-3416 9104-3131 9104-3143 8866-1342 8471-7987

2 1 1 1 1 1

ELBOW, 90 DEGREES (swivel nut) HOSE ASSY BOOT PARK BRAKE VALVE (see page 1012 for details) SOCKET BUTTON HD CAPSCREW, 5/16-18X5/8 LOCKWASHER, 5/16 PRESSURE SWITCH TUBE ASSY CHECK VALVE TUBE END REDUCER, 1/2X3/8 HOSE ASSY

8-2

BRAKES Hydraulics & Service Brake Lines Starting Serial No. 0155299S Original Issue 3-90 TO TEE IN DIRECTIONAL CONTROL VALVE (SEE PAGE 9-3)

TO HYDRAULIC TANK TEE (SEE PAGE 9-3)

FROM HYDRAULIC CONTROLLER (SEE PAGE 9-14) TO DIRECTIONAL CONTROL VALVE (SEE PAGE 9-5)

TO FRONT AXLE BRAKES (SEE PAGE 8-1)

TO HYDRAULIC TANK TEE (SEE PAGE 9-3) TO ACCUMULATOR CHARGE VALVE (SEE PAGE 8-4)

TO FRONT AXLE PARKING BRAKES (SEE PAGE 8-1)

Item

Part No.

1

9104-3076

2 3 4

8866-2174 8859-1204 8866-2064

5 6 7 8 9 10 11 12 13 14

8471-7842 8866-2005 8866-2239 9104-3163 8471-7317 7713-3089 8471-7508 7713-3342 8866-2005 8821-2228

15 16

9103-3096 9103-4018 8866-2064

17

8859-1204

Qty.

Description Of Part

Ref BRAKE VALVE ASSY (see page 1019 for details) 1 HEX HD PLUG (includes item 3) 4 O-RING 1 ELBOW, 90 DEGREES (includes item 3) 1 HOSE ASSY 1 CONNECTOR (includes item 3) 1 SWIVEL NUT RUN TEE, 3/8 TUBE 1 TUBE ASSY 1 HOSE ASSY 1 MINI-CHECK VALVE 1 HOSE ASSY 1 HOSE ASSY 1 CONNECTOR (includes item 3) 2 SOCKET HD CAPSCREW, 5/16-18X1-1/4, GR8 1 INCHING VALVE ASSY 1 INCHING VALVE SEAL KIT 1 ELBOW, 90 DEGREES (includes item 17) 1 O-RING

Item

Part No.

Qty.

18 19 20 21

8866-2239 8471-7341 8471-7466 8866-2065

1 1 1 2

22 23 24 25

8859-1205 8866-2105 7713-3198 9104-3090

26

8826-1021

27 28 29 30 31 32 33 34 35

8855-1009 8866-2018 9106-3098 9104-3077 9104-3143 8866-1342 8471-7522 7713-1088 8866-2106

Description Of Part

SWIVEL NUT RUN TEE, 3/8 TUBE HOSE ASSY HOSE ASSY ELBOW, 90 DEGREES (includes item 22) 3 O-RING 1 ELBOW, 90 DEGREES (swivel nut) 1 HOSE ASSY Ref PARK BRAKE VALVE (see page 10-20 for details) 2 SOCKET BUTTON HD CAPSCREW, 5/16-18X5/8 2 LOCKWASHER, 5/16 1 CONNECTOR (includes item 22) 1 TUBE ASSY 1 PRESSURE SWITCH 1 CHECK VALVE 1 TUBE END REDUCER, 1/2X3/8 1 HOSE ASSY 1 ELBOW, 90 DEGREES 1 ELBOW, 90 DEGREES (swivel nut)

8-2

BRAKE Brake Pedal & Inching Linkage Starting Serial No. 0155299S Original Issue 3-90 Revised 4-92

Item

Part No.

Qty.

Description Of Part

Item

Part No.

Qty.

1 2 3

9104-3214 9104-6083 8820-1068

1 1 1

23 24 25 26

9020-0290 9002-8662 9020-1562 8844-1001

2 2 1 2

4 5 6 7

9020-1463 8850-1008 9104-1402 8820-1003

1 1 1 2

27

8820-1038

8 9 10

8855-1009 9104-1431 9103-3439

2 1 1

11

8821-1032

2

28 29 30 31 32 33 34 35

8850-1106 8319-1028 8319-1011 9002-7987 8882-1004 8850-1406 9103-1085

12 13 14 15 16 17

8856-1105 8855-1007 8850-1612 8668-3480 8348-3114 8825-1023

2 2 2 2 1 1

36 37 38 39 40 41

9020-7801 9104-1424 9104-1425 8856-1004 8863-1303 8821-2228

18 19 20 21 22

9104-3086 9104-1196 8855-1010 8850-1005 8867-1008

1 1 1 1 1

RETURN SPRING BRAKE LEVER WELDMENT HEX HD CAPSCREW, 1/2-13X1-3/4, GR5 PEDAL WELDMENT HEX NUT, 1/2-13 SPECIAL CLEVIS PIN HEX HD CAPSCREW, 1/4-20X3/4, GR5 LOCKWASHER, 1/4 SWITCH MOUNTING BRACKET TRANSMISSION DISCONNECT SWITCH SOCKET HD CAPSCREW, #10-24, GR8 FLAT WASHER, #10 LOCKWASHER, #10 HEX NUT, #10-24 CRIMP-ON CONNECTOR MALE CONNECTOR SOCKET HD SHOULDER SCREW, 3/81-1/2, 5/16-18 THREAD BEARING ROLLER LOCKWASHER, 5/16 HEX NUT, 5/16-18 LUBE FITTING, STRAIGHT, 1/4-28

42

9103-3096 9103-4018

PCN L-9207

Description Of Part

BEARING WASHER PIN SQUARE HD SET SCREW, 1/4-20X1/2 (cup point) 1 HEX HD CAPSCREW, 3/8-16X1-3/4, GR5 1 HEX JAM NUT, 3/8-16 2 HEX HD CAPSCREW, M8X1.25 2 LOCKWASEHR, M8 1 CLEVIS PIN 1 ADJUSTABLE YOKE END, 3/8-24 2 HEX JAM NUT, 5/16-24 1 ROD Ref BRAKE VALVE ASSY (see page 10-19 for details) 1 SPRING 1 SPECIAL YOKE END 1 SPECIAL CLEVIS PIN 1 FLAT WASHER, 3/8 1 COTTER PIN, 1/16X1 2 SOCKET HD CAPSCREW, 5/1618X1-1/4, GR8 1 INCHING VALVE 1 INCHING VALVE SEAL KIT

8-3

BRAKE Brake Pedal & Inching Linkage Starting Serial No. 0155309S Original Issue 7-90 Revised 4-92

Item

Part No.

Qty.

1 2 3

9104-3214 9104-6101 8820-1068

1 1 1

4 5 6 7

9104-6104 8852-1208 8867-1008 8820-1003

1 1 1 2

8 9 10

8855-1009 9104-1431 9103-3439

2 1 1

11

8821-1032

2

12 13 14 15 16 17

8856-1105 8855-1007 8850-1612 8668-3480 8348-3114 8825-1021

2 2 2 2 1 1

18 19

8852-1205 9104-1521

1 1

PCN L-9207

Description Of Part RETURN SPRING BRAKE LEVER WELDMENT HEX HD CAPSCREW, 1/2-13X1-3/4, GR5 PEDAL WELDMENT HEX NUT, 1/2-13 LUBE FITTING, STRAIGHT, 1/4-28 HEX HD CPASCREW, 1/4-20X3/4, GR5 LOCK WASHER, 1/4 SWITCH MOUNTING BRACKET TRANSMISSION DISCONNECT SWITCH SOCKET HD CAPSCREW, #10-24, GR8 FLAT WASHER, #10 LOCKWASHER, #10 HEX NUT, #10-24 CRIMP-ON CONNECTOR MALE CONNECTOR SOCKET HD SHOULDER SCREW, 3/8X1, 5/16-18 THREAD HEX LOCKNUT, 5/16-18 SPECIAL CLEVIS

Item

Part No.

Qty.

20 21 22 23 24 25 26

8850-1406 8855-1011 8820-1036 8882-1004 9002-7987 9104-1522 9103-3096 9103-4018 8821-2228

5 2 2 2 2 1 1 AR 2

27 28 29 30

9020-1562 8844-1001

31 32 33 34 35 36

8850-1106 8320-1073 9104-1536 9104-1520 9002-8662 9020-0290

Description Of Part

HEX JAM NUT, 3/8-24 LOCKWASHER, 3/8 HEX HD CAPSCREW, 3/8-16X1-1/4 ADJUSTABLE YOKE END, 3/8-24 SPRING CLEVIS ROD INCHING VALVE SEAL KIT SOCKET HD CAPSCREW, 5/1618X1-1/4, GR8 Ref BRAKE VALVE (see page 10-19 for details) 1 PIN 2 SQUARE HD SET SCREW, 1/4-20X1/2 (cup point) 1 HEX JAN MUT, 3/8-16 1 HEX HD CAPSCREW, 3/8-16X4-1/2 1 PUSH ROD 1 BRAKE VALVE RETAINER 2 WASHER 2 BEARING

8-3

BRAKES Accumulator, Charging Valve & Lines Starting Serial No. 0155299S Original Issue 3-90 Revised 8-21-95

TO DUMP CIRCUIT (SEE PAGE 9-3)

FROM PILOT PUMP (SEE PAGE 9-1) TO ELBOW IN PILOT CIRCUIT (SEE PAGE 9-1)

TO DUMP CIRCUIT (SEE PAGE 9-3)

TO BRAKE VALVE (SEE PAGE 8-2)

Item

Part No.

Qty.

1 2 3 4 5 6 7

8471-6251 8866-2108 8866-2023 8859-1205 8471-7489 8866-2003 9104-3296

1 1 1 3 1 1 Ref

8 9

8859-1205 8866-2085

1 1

10 11 12 13 14 15

9020-7360 8866-2225 8471-7413 8471-7418 8866-2120 8874-3003

1 1 1 1 1 2

Description Of Part HOSE ASSY ELBOW, 90 DEGREES (swivel nut) CONNECTOR (includes item #4) O-RING HOSE ASSY CONNECTOR (includes item #23) ACCUMULATOR CHARGE VALVE (see page 10-17 for details) O-RING ELBOW, 45 DEGREES (includes item #8) HOSE ASSY SWIVEL NUT RUN TEE, 1/2 TUBE HOSE ASSY HOSE ASSY ELBOW, 45 DEGREES (swivel nut) MALE ADAPTER, 3/8 X 1/2 TUBE

Item

Part No.

Qty.

Description Of Part

16 17 18 19

9103-3128 8820-1009 8471-7317 8866-2065

1 2 1 2

20 21

9103-3312 8821-1047

2 2

22 23 24 25 26 27 28 29

8855-1105 8859-1202 8871-1282 8471-7610 8866-2020 8859-1207 8368-3175 9105-3380 9105-4003

2 1 1 1 1 1 2 1 1

RELIEF VALVE ASSY HEX HD CAPSCREW 1/4-20 X 2, GR5 HOSE ASSY ELBOW, 90 DEGREES (includes item 4) ACCUMULATOR WARNING DECAL SOCKET HD CAPSCREW, 1/4-20 X 2-1/4, GR8 LOCK WASHER, 1/4 (hi-collar) O-RING SOCKET HD PIPE PLUG, 3/8 HOSE ASSY CONNECTOR (includes item #27) O-RING CLAMP ACCUMULATOR ACCUMULATOR (uncharged)

*

* Added uncharged accumulator for shipping purposes.

KG

8-4

BRAKES Accumulator, Charging Valve & Lines Starting Serial No. 0155309S Original Issue 7-90 Revised 8-21-95

TO DUMP CIRCUIT (SEE PAGE 9-3)

FROM PILOT PUMP (SEE PAGE 9-1) TO ELBOW IN PILOT CIRCUIT (SEE PAGE 9-1)

TO DUMP CIRCUIT (SEE PAGE 9-3)

TO BRAKE VALVE (SEE PAGE 8-2)

Item

Part No.

Qty.

1 2 3 4 5 6 7

8471-6251 8866-2108 8866-2023 8859-1205 8471-7489 8866-2003 9108-3239

1 1 1 3 1 1 Ref

8 9

8859-1205 8866-2085

1 1

10 11 12 13 14 15

9020-7360 8866-2240 8471-7413 8471-7518 8866-2120 8874-3003

1 1 1 1 1 2

Description Of Part HOSE ASSY ELBOW, 90 DEGREES (swivel nut) CONNECTOR (includes item #4) O-RING HOSE ASSY CONNECTOR (includes item #23) ACCUMULATOR CHARGE VALVE (see page 10-17 for details) O-RING ELBOW, 45 DEGREES (includes item #8) HOSE ASSY SWIVEL NUT RUN TEE, 1/2 TUBE HOSE ASSY HOSE ASSY ELBOW, 45 DEGREES (swivel nut) MALE ADAPTER, 3/8 X 1/2 TUBE

Item

Part No.

Qty.

Description Of Part

16 17 18 19

9103-3128 8820-1009 8471-7317 8866-2065

1 2 1 2

20 21

9104-3206 8821-1047

1 2

22 23 24 25 26 27 28 29

8855-1105 8859-1202 8871-1282 8471-7518 8866-2020 8859-1207 8368-3175 9105-3380 9105-4003

2 1 1 1 1 1 2 1 1

RELIEF VALVE ASSY HEX HD CAPSCREW 1/4-20 X 2, GR5 HOSE ASSY ELBOW, 90 DEGREES (includes item #4) ACCUMULATOR WARNING DECAL SOCKET HD CAPSCREW, 1/4-20 X 2-1/4, GR8 LOCK WASHER, 1/4 (hi-collar) O-RING SOCKET HD PIPE PLUG, 3/8 HOSE ASSY CONNECTOR (includes item #27) O-RING CLAMP ACCUMULATOR ACCUMULATOR (uncharged)

*

* Added uncharged accumulator for shipping purposes.

KG

8-4

HYDRAULIC CIRCUITS Oil Supply & Pressure Lines Starting Serial No. 0155299S Original Issue 3-90 Revised 10-92

TO PRESSURE PORT ON ACCUMULATOR CHARGE VALVE (see page 8-4)

PRESSURE FROM TEE IN RELIEF VALVE (see page 8-4) PRESSURE TO HYDRAULIC CONTROLLER (see page 9-14)

9-1

HYDRAULIC CIRCUITS Oil Supply & Pressure Lines Starting Serial No. 0155299S Original Issue 3-90 Revised 10-92

Item

Part No.

1 2 3 4 5 6 7

9103-3257 8866-2110 7713-3875 9002-8720 9103-3125

8 9

8866-1366 8866-2069

10 11 12

8859-1209 9020-7690

13 14 15 16 17 18 19

8859-1209 8866-2010 9002-2045 9020-5792 9103-3069 9020-0481 8820-1033

20 21

9002-2045

22 23 24

8859-1206 8866-2024 8866-2027

25 26 27 28

8859-1207 8859-1210 8471-6251

29 30 31 32 33 34 35 36 37 38 39 40

8859-1210 8866-2028 8866-2124 8866-2110 8866-2011 9103-3142 9002-8482 9104-3153 9002-2045 9020-5783 8866-2011 8859-1210

Qty.

Description Of Part

Ref OIL RESERVOIR ASSY (see page 10-26 for details) 1 ELBOW 1 ELBOW - 90 DEGREES (swivel nut) 1 HOSE ASSY 2 HOSE CLAMP 1 SUCTION HOSE Ref MAIN HYDRAULIC PUMP (see page 5-1, 5-2 and 10-22 for details) 1 HEX CAP, 5/8 TUBE 1 ELBOW - 90 DEGREES (includes item 10) 1 O-RING 1 TUBE ASSY Ref PRIORITY FLOW CONTROL VALVE (see page 10-11 for details) 1 O-RING 1 CONNECTOR (includes item 13) 2 HOSE ASSY 1 CLAMP ASSY 1 TUBE ASSY 2 CLAMP 2 HEX HD CAPSCREW, 3/8-16X3/4, GR5 1 HOSE ASSY Ref PILOT PUMP ASSY (see page 10-23 for details) 1 O-RING 1 CONNECTOR (includes item 22) 1 STRAIGHT CONNECTOR (includes item 25) 1 O-RING 1 O-RING 1 HOSE ASSY Ref FORWARD-REVERSE CONTROL VALVE (see page 10-12 for details) 1 O-RING 1 CONNECTOR (includes item 26) 1 ELBOW - 45 DEGREES (swivel nut) 1 ELBOW - 90 DEGREES (swivel nut) 1 CONNECTOR (includes item 29) 1 ELBOW 4 HOSE CLAMP 1 HOSE 1 HOSE ASSY 1 TUBE ASSY 1 CONNECTOR (includes item 40) 1 O-RING

Item

Part No.

Qty.

41 42

8325-1262 8866-2070

1 1

43 44

8859-1210

1 Ref

45

Ref

46 47 48 49 50 51 52 53 54

8852-1304 8856-1107 9020-7719 9104-1557 8874-3003 8471-7468 8820-1009 8871-1381 8874-3042

2 2 1 1 1 1 2 1 1

55 56

8471-6238 8874-3036

1 1

57

Ref

58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73

9020-7872 8471-7490 8866-1306 9103-3073 7713-3499 7713-3498 9103-3138 8471-7413 9103-3100 7713-3147 8866-2225 7724-1003 7713-3089 8866-2026 8859-1204

1 1 1 1 4 2 2 1 1 1 1 1 1 1 1 Ref

74 75 76 77 78

8471-1369 8503-1525 8471-1333 8366-1304 8820-1036

2 1 2 1 8

79 80 81 82

8855-1011 9105-3345 9105-3344 7713-3089

8 1 1 2

83

8859-1204

2

Description Of Part REDUCER ELBOW - 90 DEGREES (includes item 43) O-RING MAIN CONTROL VALVE (see page 10-10 for details) SOLENOID VALVE (see page 10-14 for details) HEX LOCKNUT, 1/4-20 FLAT WASHER, 1/4 JUMPER WIRE MOUNTING PLATE MALE ADAPTER, 3/8X1/2, GR5 HOSE ASSY HEX HD CAPSCREW, 1/4-20X2, GR5 REDUCING BUSHING, 3/8X1/4 MALE ELBOW, 90 DEGREES 1/4X5/16 TUBE HOSE ASSY MALE ELBOW, 45 DEGREES 1/8X5/16 TUBE TRANSMISSION CONTROL VALVE (see page 6-10 for details) HYDRAULIC CUP HOSE ASSY UNION TEE TUBE ASSY HEX HD CAPSCREW COVER PLATE CLAMP HOSE ASSY INLINE STRAINER HOSE ASSY SWIVEL NUT RUN TEE ADAPTER MINI-CHECK COUPLING CONNECTER (includes item 75) O-RING DIRECTIONAL CONTROL VALVE (see page 10-27 for details) SPLIT FLANGE CLAMP SQUARE O-RING -12 SPLIT FLANGE CLAMP SQUARE O-RING - 16 HEX HD CAPSCREW, 3/8-16X1-1/4, GR5 LOCKWASHER, 3/4X.141X.094 TUBE ASSY TUBE ASSY MINI-CHECK COUPLING (includes item 83) O-RING

9-2

HYDRAULIC CIRCUITS Dump Circuit Starting Serial No. 0155299S Original Issue 3-90

TO BRAKE VALVE (see page 8-2)

FROM FORWARD-REVERSE CONTROL VALVE (see page 9-2)

DRAIN FROM VALVE (see page 9-16)

DRAIN FROM VALVE (see page 8-2)

DRAIN FROM ACCUMULATOR CHARGE VALVE (see page 8-4)

TO HYDRAULIC CONTROLLER TANK PORT (see page 9-14)

FROM BYPASS PORT ON RELIEF VALVE (see page 8-4)

9-3

HYDRAULIC CIRCUITS Dump Circuit Starting Serial No. 0155299S Original Issue 3-90

Item

Part No.

1 2 3 4 5 6

8471-7842 8866-2225 9020-7599 8866-1245 9020-6739

7 8 9 10 11 12 13 14 15 16

8471-7520 9020-5776 9002-8482 9020-7365 9104-3144 8866-1365 7713-3447 8866-2105 8366-1316

17 18 19 20 21

8471-7797 9020-5793 8866-1364 8471-7900

22 23

7713-3167

24 25 26

8471-7526 8859-1204 8866-2064

Qty.

Description Of Part

Ref OIL RESEVOIR ASSY (see page 10-26 for details) 1 HOSE ASSY 1 SWIVEL NUT BRANCH TEE 1 HOSE ASSY 1 MALE OUTLET TEE, 3/8X1/2 TUBE 1 SOLENOID VALVE ASSY (see page 10-14 for details) 1 HOSE ASSY 1 ADAPTER 2 HOSE CLAMP 1 HOSE 1 TUBE ASSY 1 HEX CAP, 1/2 TUBE 1 HOSE ASSY 1 ELBOW - 90 DEGREES (swivel nut) 1 CONNECTOR Ref PRIORITY FLOW CONTROL VALVE (see page 10-11 for details) 1 HOSE ASSY 2 CLAMP ASSY 2 HEX CAP, 3/8 TUBE 1 HOSE ASSY Ref SERIES - PARALLEL VALVE (see page 10-13 for details) 1 HOSE ASSY Ref REAR DRIVE MOTOR (see page 10-24 for details) 2 HOSE ASSY 2 O-RING 2 ELBOW - 90 DEGREES (includes item 25)

Item

Part No.

Qty.

27 28

8471-7923 8820-1035

1 1

29 30 31 32 33 34 35 36

9104-3147 8852-1006 8471-7489 9104-3145 8866-2225 8471-7518 8471-7521 8820-1031

37 38 39 40 41 42 43 44 45 46 47

8855-1011 8856-1109 9103-3050 8452-1056 8692-3006 8866-2107 8866-2224 8471-7466 8866-2005 8859-1204

48 49 50

8866-2239 8471-7341 8866-2064

51 52

8859-1204

53 54 55

8866-2006 8859-1205

Description Of Part

HOSE ASSY HEX HD CAPSCREW, 3/8-16X1, GR5 2 SUPPORT CLAMP 1 HEX LOCKNUT, 3/8-16 1 HOSE ASSY 1 DRAIN MANIFOLD 1 SWIVEL NUT BRANCH TEE 1 HOSE ASSY 1 HOSE ASSY 4 HEX HD CAPSCREW, 3/8-16X1/2, GR5 4 LOCKWASHER, 3/8 4 FLAT WASHER, 3/8 1 OIL COOLER ASSY 1 DRAIN VALVE 1 ADAPTER 1 ELBOW - 90 DEGREES (swivel nut) 1 SWIVEL NUT RUNTEE 1 HOSE ASSY 1 CONNECTOR (includes item 46) 1 O-RING Ref DIRECTIONAL CONTROL VALVE (see page 10-21 for details) 1 SWIVEL NUT RUN TEE 1 HOSE ASSY 1 ELBOW - 90 DEGREES (includes item 51) 1 O-RING Ref INCHING VALVE (see page 8-2 and 8-3 for details) Ref ORBITROL (see page 7-4 for details) 1 CONNECTOR (includes item 55) 1 O-RING

9-4

HYDRAULIC CIRCUITS Rear Drive Starting Serial No. 0155299S Original Issue 3-90 Revised 6-12-06

TO DUMP CIRCUIT (see page 9-3)

TO INCHING VALVE (see page 8-2)

LK

9-5

HYDRAULIC CIRCUITS Rear Drive Starting Serial No. 0155299S Original Issue 3-90 Revised 6-12-06

Item

Part No.

1

Qty.

Description Of Part

Item

Part No.

Qty.

Ref

REAR DRIVE MOTOR ASSY (see page 10-24 for details) TUBE ASSY TUBE ASSY HOSE ASSY NYLON TY-RAP TUBE ASSY TUBE ASSY TUBE CLAMP HEX HD CAPSCREW, 3/8-16X3/4, GR5 FLAT WASHER, 3/8 SERIES PARALLEL VALVE (see page 10-3 for details) HOSE ASSY TUBE ASSY TUBE ASSY TUBE ASSY TUBE ASSY TUBE ASSY O-RING FLANGE HALF HEX HD CAPSCREW, 1/2-13X1-1/2, GR5 ADAPTER TUBE ASSY TUBE CLAMP HEX NUT, 1/2-13 HARD WASHER WIRE, 14 GA. BLACK, 40” LONG

27 28 29

9103-3481 8568-1076 8866-2069

8 2 1

30 31

8859-1209 8820-1070

32 33

8856-1111 8820-1068

34 35 36 37 38

8859-1209 8866-2010 8866-2110 8850-1008

39 40 41 42 43 44 45 46

9002-7906 8471-7464 7713-3342 8866-2105 8366-1316 8866-2003 8859-1202 8820-1005

47 48 49

8850-1004 9103-1086

50 51 52

9002-7485 8698-3191 9002-8959

2 3 4 5 6 7 8 9

9104-3113 9104-3116 9020-7290 9002-7187 9104-3308 9104-3309 9020-2343 8820-1033

1 1 4 AR 1 1 4 4

10 11

8856-1109

4 Ref

12 13 14 15 16 17 * 18 19 20

8471-7900 9104-3312 9104-3311 9104-3307 9104-3310 9104-3115 9002-8225 8471-1342 8820-1067

1 1 1 1 1 1 4 8 16

21 22 23 24 25 26

9020-7372 9104-3114 9020-0482 8850-1008 9002-7471

4 1 1 8 8 AR

LK

* Revised item 18.

Description Of Part

STUD GASKET ELBOW - 90 DEGREES (includes item 30 ) 1 O-RING 1 HEX HD CAPSCREW, 1/2-13X2-1/4, GR5 6 FLAT WASHER, 1/2 2 HEX HD CAPSCREW, 1/2-13X1-3/4, GR5 1 O-RING 1 CONNECTOR (includes item 34) 1 ELBOW - 90 DEGREES (swivel nut) 3 HEX NUT, 1/2-13 Ref FOWARD-REVERSE VALVE (see page 10-12 for details) 2 ELBOW - 90 DEGREES 1 HOSE ASSY 1 HOSE ASSY 1 ELBOW - 90 DEGREES (swivel nut) 1 CONNECTOR 2 CONNECTOR (includes item 45) 2 O-RING 4 HEX HD CAPSCREW, 1/4-20X1, GR5 4 HEX NUT, 1/4-20 2 MOUNTING BRACKET Ref DIRECTIONAL CONTROL VALVE (see page 10-21 for details) 1 HOSE ASSY 2 TERMINAL, 1/4 SCREW SIZE 2 FEMALE TERMINAL

9-6

HYDRAULIC CIRCUITS Steering Starting Serial No. 0155299S Original Issue 3-90

Item

Part No.

Qty.

Description Of Part

Item

Part No.

Qty.

1 2 3 4

8471-7550 8866-2007 8859-1206

1 1 1 Ref

5

8820-1028

2

6 7 8

8471-7547 8366-1316 8866-2065

1 1 3

15 16 17 18 19 20 21 22 23

9060-1762 8471-7882 8859-1204 8866-2035 8656-1131 8866-2106 8866-1306 8471-7525 8866-2064

Ref 1 1 1 1 2 2 2 2

24 25

8859-1204

9 10 11 12 13 14

8859-1205 9020-2926 8471-7548 9020-6003 8866-2006 8859-1205

3 1 1 1 1 1

HOSE ASSY CONNECTOR (includes item 3) O-RING PRIORITY FLOW CONTROL VALVE (see page 10-11 for details) HEX HD CAPSCREW, 5/16-18X3, GR5 HOSE ASSY CONNECTOR ELBOW - 90 DEGREES (includes item 9) O-RING CHECK VALVE HOSE ASSY TUBE ASSY CONNECTOR (includes item 14) O-RING

26 27 28 29

8866-2005 8859-1204 8471-7546 8584-1150

Description Of Part

ORBITROL (see page 7-4 for details) HOSE ASSY O-RING CONNECTOR (includes item 17) REDUCER ELBOW - 90 DEGREES (swivel nut) UNION TEE HOSE ASSY ELBOW - 90 DEGREES (includes item 24) 2 O-RING Ref STEERING CYLINDER (see page 10-7 for details) 2 CONNECTOR (includes item 27) 2 O-RING 2 HOSE ASSY 1 HOSE CLAMP

9-7

HYDRAULIC CIRCUITS Lift Cylinder Starting Serial No. 0155299S Original Issue 3-90

Item

Part No.

1 2 3 4 5 6 7 8 9 10 11 12 13 14

8859-1207 8866-2038 8866-2108 8866-2008 9104-3095 9104-3096 8471-6448 8820-1035 9020-0483 8850-1006 8471-7799 8867-1008 8820-1104

15

9020-6892

Qty.

Description Of Part

Ref MAIN CONTROL VALVE (see page 10-10 for details) 2 O-RING 1 CONNECTOR (includes item 2) 2 ELBOW - 90 DEGREES (swivel nut) 1 CONNECTOR (includes item 2) 1 TUBE ASSY 1 TUBE ASSY 2 HOSE ASSY 2 HEX HD CAPSCREW, 3/8-16X1, GR5 2 TUBE CLAMP 2 HEX NUT, 3/8-16 2 HOSE ASSY 2 LUBE FITTING, STRAIGHT, 1/4-28 4 HEX HD CAPSCREW, 5/8-11X3-3/4, GR5 2 PIN

Item

Part No.

16 18

8850-1010

19 20

9104-3070 8866-2062

21 22 23 24

8859-1202 9104-3069 8859-1102 8820-1071

25 26

8855-1013 9104-3232

27 28

8867-1027 9040-2875

Qty.

Description Of Part

4 HEX NUT, 5/8-11 Ref LIFT CYLINDER ASSY (see page 10-1 for details) 2 TUBE ASSY 4 ELBOW - 90 DEGREES (includes item 21) 4 O-RING 2 TUBE ASSY 2 O-RING 8 HEX HD CAPSCREW, 1/2-13X2-1/2, GR5 8 LOCKWASHER, 1/2 2 COUNTERBALANCE VALVE ASSY (see page 10-18 for details) 2 LUBE FITTING, 90 DEGREES, 1/4-28 2 PIN

9-8

HYDRAULIC CIRCUITS Crowd Cylinder Starting Serial No. 0155299S Original Issue 3-90 Revised 1-91

9-9

HYDRAULIC CIRCUITS Crowd Cylinder Starting Serial No. 0155299S Original Issue 3-90 Revised 1-91

Item

Part No.

Qty.

1 2 3 4

8820-1035 8855-1011 9104-6053

4 4 2 Ref

5 6 7 8

8859-1205 8866-2006 8471-7495

9 10 11 12 13 14 15 16 17 18 19 20 21

9040-3249 9020-0313 9020-7041 8850-1008 8850-1108 9002-7180 8866-2106 9105-3413 8471-7500 8471-7501 8866-2020 8859-1207 8866-2067

22 23 24 25

8859-1207 7713-3440 9020-5792

26

8866-2062

27

8859-1202

Description Of Part

HEX HD CAPSCREW, 3/8-16X1, GR5 LOCKWASHER, 3/8 PIN EXTENSION CROWD CYLINDER ASSY (see page 10-3 for details) 2 O-RING 2 CONNECTOR (includes item 5) 2 HOSE ASSY Ref PUSH BEEM & CABLES (see page 3-5 for details) 2 HOSE TAKE-UP WELDMENT 2 SPRING 2 SPRING RETAINER 2 HEX NUT, 1/2-13 2 HEAVY HEX JAM NUT, 1/2-13 2 BULKHEAD FITTING, 90 DEGREES 2 ELBOW - 90 DEGREES (swivel nut) 2 CUSHION CLAMP 1 HOSE ASSY 1 HOSE ASSY 1 CONNECTOR (includes item 20) 1 O-RING 1 ELBOW - 90 DEGREES (includes o-ring) 1 O-RING 1 HOSE ASSY 1 CUSHION CLAMP Ref SOLENOID VALVE ASSY (see page 10-28 for details) 2 ELBOW - 90 DEGREES (includes item 27) 2 O-RING

Item

Part No.

28 29

9104-3112

30 31 32

9104-3110 9002-7906

33

8866-2067

34 35 36 37

8859-1207 9104-3232 8859-1106 8820-1072

38 39 40 41 42 43 44

8856-1111 8866-2242 9104-3160 9104-3111 9020-0482 9104-1060 8820-1035

45 46 47 48 49 50 51 52 53

8855-1011 8866-1308 8471-7608 9020-5792 8866-2108 8866-2038 8859-1207 8866-2008

54 55

9002-8935 9020-7352

Qty.

Description Of Part

1 TUBE ASSY Ref CROWD CYLINDER ASSY (see page 10-2 for details) 1 TUBE ASSY 2 ELBOW - 90 DEGREES Ref SOLENOID VALVE ASSY (see page 10-27 for details) 1 ELBOW - 9 DEGREES (includes item 34) 1 O-RING 1 COUNTERBALNCE VALVE ASSY 1 O-RING 4 HEX HD CAPSCREW, 1/2-13X2-3/4, GR5 4 FLAT WASHER, 1/2 1 SWIVEL NUT RUN TEE 1 TUBE ASSY 1 TUBE ASSY 1 TUBE CLAMP 1 MOUNTING PLATE 1 HEX HD CAPSCREW, 3/8-16X1, GR5 1 LOCKWASHER, 3/8 1 UNION TEE, 3/4 TUBE 2 HOSE ASSY 2 CUSHION CLAMP 2 ELBOW - 90 DEGREES (swivel nut) 1 CONNECTOR (includes item 51) 2 O-RING 1 CONNECTOR (includes item 51) Ref MAIN CONTROL VALVE (see page 10-10 for details) 2 RETAINING RING 1 PIN

9-10

HYDRAULIC CIRCUITS Tilt Cylinder Starting Serial No. 0155299S Original Issue 3-90 Revised 8-18-00

DS

* Revised part number on items 31 & 52.

9-11

HYDRAULIC CIRCUITS Tilt Cylinder Starting Serial No. 0155299S Original Issue 3-90 Revised 8-18-00

Item

Part No.

1

Qty.

Description Of Part

Item

Part No.

Qty.

Description Of Part

Ref

TILT CYLINDER ASSY (see page 10-4 for details) TUBE ASSY ELBOW - 90 DEGREES (includes item 4) O-RING COUNTERBALANCE VALVE O-RING HEX HD CAPSCREW, 1/2-13X2-1/2, GR5 (lubricate & torque to 68-78 ft. lbs.)

LOCKWASHER, 1/2 ELBOW - 90 DEGREES HOSE ASSY HEX LOCKNUT, 5/8-11 PIN HEX HD CAPSCREW HOSE ASSY UNION ELBOW, 90 DEGREES, 1/2 TUBE HOSE ASSY CLAMP SET COVER PLATE HEX HD CAPSCREW, 5/16-18X1-3/4, GR5 TUBE ASSY HEX HD CAPSCREW, 3/8-16X1-3/4, GR5 FLAT WASHER, 3/8 SPACER LOCKWASHER, 3/8 HEX NUT, 3/8-16 HEX HD CAPSCREW, 1/4-20X3/4, GR5 (lubricate & torque to 9-12 ft. lbs.)

HOSE CARRIER LOCK WASHER, 1/4 UNION, 1/2 TUBE HEX HD CAPSCREW, 3/8-16X1-1/2, GR5

*31

9002-7180

2

32 33

8471-7494

2 Ref

34 35 36 37 38 39 40 41 42 43

9040-3249 9020-0313 9020-7041 8850-1008 8850-1108 9002-7180 8866-2106 9105-3413 8471-7503 8820-1104

2 2 2 2 2 2 2 12 2 2

BULKHEAD ELBOW, 90 DEGREES, 1/2 TUBE HOSE ASSY PUSH BEAM & CABLES (see page 3-5 for details) HOSE TAKE-UP WELDMENT SPRING SPRING RETAINER HEX NUT, 1/2-13 HEAVY HEX JAM NUT, 1/2-13 BULKHEAD FITTING, 90 DEGREES ELBOW, 90 DEGREES (swivel nut) CUSHION CLAMP HOSE ASSY HEX HD CAPSCREW, 5/8-11X3-3/4, GR5 COMPENSATING CYLINDER ASSY (see page 10-5 for details) TUBE ASSY TUBE ASSY HOSE ASSY CONNECTOR (includes item 49) O-RING SOCKET HD PIPE PLUG, 1/8-27 ELBOW - 90 DEGREES (swivel nut) MINI-CHECK COUPLING BULKHEAD UNION HOSE ASSY ELBOW - 90 DEGREES (swivel nut) CONNECTOR (includes item 57) O-RING MAIN CONTROL VALVE (see page 10-10 for details) REDUCER EXPANDER FITTING) CONNECTOR (includes item 57) FLAT WASHER, 1/4 LUBE FITTING, 45 DEGREES, 1/4-28 LUBE FITTING, STRAIGHT, 1/4-28

2 3

9104-3174 8866-2062

1 2

4 5 6 7

8859-1202 9104-3232 8859-1106 8820-1071

2 1 1 4

8 9 10 11 12 13 14 15

8855-1013 9104-3157 8471-7588 8852-1010 9020-6892 8320-1044 8471-7487 8866-1206

4 1 1 3 3 1 1 1

16 17 18 19

8471-7486 7713-3136 7713-3137 8820-1023

2 1 1 1

20 21

9104-3098 8820-1038

1 2

22 23 24 25 26

8856-1109 9104-1226 8855-1011 8850-1006 8820-1003

4 4 4 2 8

27 28 29 30

9104-3093 8855-1009 8866-1065 8820-1037

1 4 4 2

DS

44

Ref

45 46 47 48 49 50 51 *52 53 54 55 56 57 58

9020-7387 9020-7386 9002-2043 8866-2021 8859-1205 8871-1280 8866-2107 9103-3032 9002-9939 9002-2043 8866-2107 8866-2022 8859-1207

1 1 2 1 1 1 3 2 2 2 2 1 2 Ref

59 60 61 62

8692-3006 8866-2008 8856-1107 8867-1027

1 1 8 1

63

8867-1008

1

* Revised part number on items 31 & 52.

9-12

HYDRAULIC CIRCUITS Sway Cylinder Starting Serial No. 0155299S Original Issue 3-90 Revised 11-29-93

Item

Part No.

1 2 3 4

8859-1012 9104-1387

5

8820-1041

6 7 8 9 10

8855-1011 8867-1008 8866-2006 8859-1205 9020-7727 9020-7728 9020-7729 9020-7730

Qty.

Description Of Part

Ref SWAY CYLINDER (see page 10-6 for details) 2 O-RING 2 ORIFICE PLUG 1 DUAL P.O. CHECK VALVE (includes item 2)(see 10-31 for details) 3 HEX HD CAPSCREW, 3/8-16X2-1/2, GR5 3 LOCK WASHER, 3/8 2 LUBE FITTING, STRAIGHT, 1/4-28 2 CONNECTOR (includes item 9) 2 O-RING AR SHIM (20 gauge) AR SHIM (16 gauge) AR SHIM (10 gauge) AR SHIM (1/4” thick)

Item

Part No.

Qty.

11

8820-1104

1

12 13 14 15 16 17 18 19 20 21

9040-2876 8850-1010 9103-3224 9104-3227 9002-7187 8866-2008 8859-1207 8365-1133 8866-2020

22

8820-1106

23 24

9020-6847 9104-3227

Description Of Part

HEX HD CAPSCREW, 5/8-11X3-3/4, GR5 1 PIN 2 HEX NUT, 5/8-11 2 HOSE ASSY 1 GROMMET AR NYLON HOSE TIE 1 CONNECTOR (includes item 18) 2 O-RING 1 REDUCER 1 CONNECTOR (includes item 18) Ref MAIN CONTROL VALVE ASSY (see page 10-10 for details) 1 HEX HD CAPSCREW, 5/8-11X4-1/2, GR5 1 PIN 1 GROMMET

9-13

HYDRAULIC CIRCUITS Sway Cylinder Starting Serial No. 0155299S Original Issue 7-90 Revised 11-29-93

Item

Part No.

1 2 3 4

8859-1012 9104-1387

5

8820-1041

6 7 8 9 10

8855-1011 8867-1008 8866-2006 8859-1205 9020-7727 9020-7728 9020-7729 9020-7730

Qty.

Description Of Part

Ref SWAY CYLINDER (see page 10-6 for details) 2 O-RING 2 ORIFICE PLUG 1 DUAL P.O. CHECK VALVE (includes item 2)(see 10-31 for details) 3 HEX HD CAPSCREW, 3/8-16X2-1/2, GR5 3 LOCK WASHER, 3/8 2 LUBE FITTING, STRAIGHT, 1/4-28 2 CONNECTOR (includes item 9) 2 O-RING AR SHIM (20 gauge) AR SHIM (16 gauge) AR SHIM (10 gauge) AR SHIM (1/4” thick)

Item

Part No.

Qty.

11

8820-1104

1

12 13 14 15 16 17 18 19 20 21

9040-2876 8850-1010 9103-3224 9104-3227 9002-7187 8866-2008 8859-1207 8365-1133 8866-2020

22 23 24

9002-8935 9020-7352 9104-3227

Description Of Part

HEX HD CAPSCREW, 5/8-11X3-3/4, GR5 1 PIN 2 HEX NUT, 5/8-11 2 HOSE ASSY 1 GROMMET AR NYLON HOSE TIE 1 CONNECTOR (includes item 18) 2 O-RING 1 REDUCER 1 CONNECTOR (includes item 18) Ref MAIN CONTROL VALVE ASSY (see page 10-10 for details) 1 RETAINING RING 1 PIN 1 GROMMET

9-13

HYDRAULIC CIRCUITS Joystick Starting Serial No. 0155299S Original Issue 3-90

TO DUMP CIRCUIT (see page 9-3)

PRESSURE FROM TEE IN PILOT CIRCUIT (see page 9-1)

Item

Part No.

Qty.

1 2

8471-7490 8866-2064

1 2

3 4 5 6 7

8859-1204 8866-2174 8850-1004 8855-1009 8820-1006

8 9 10 11 12 13 14

8866-2005 7713-3167 8471-7458 8471-7519 9002-7187

Description Of Part

HOSE ASSY ELBOW - 90 DEGREES (includes item 3) 12 O-RING 2 HEX HD PLUG (includes item 3) 4 HEX NUT, 1/4-20 4 LOCKWASHER, 1/4 4 HEX HD CAPSCREW, 1/4-20X1-1/4, GR5 Ref HYDRAULIC CONTROLLER ASSY (see page 10-29 for details) 8 CONNECTOR (includes item 3) 1 HOSE ASSY 2 HOSE ASSY 2 HOSE ASSY 7 NYLON TY-RAP Ref MAIN CONTROL VALVE ASSY (see page 10-10 for details

9-14

HYDRAULIC CIRCUITS Outrigger Cylinder Starting Serial No. 0155299S Original Issue 3-90 Revised 11-30-93

Item

Part No.

1 2 3

9103-3201 8866-2085

4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

8859-1205 8471-7527 8471-7528 9002-7187 7713-3168 7713-3140 7713-3177 9103-3141 9103-3198 7713-3499 7713-3498 9103-3138 9103-3199 9103-3200 9103-3140 7713-3177 7713-3140 7713-3168 7713-3390 7713-3389

Qty.

Description Of Part

Ref OUTRIGGER CYLINDER ASSY (see page 10-9 for details) 2 ORIFICE CHECK 4 ELBOW - 45 DEGREES (includes item 4) 4 O-RING 2 HOSE ASSY 2 HOSE ASSY 4 NYLON CLAMP 2 CLAMP SET 2 COVER PLATE 2 HEX HD CAPSCREW 1 TUBE ASSY 1 TUBE ASSY 2 HEX HD CAPSCREW 1 COVER PLATE 2 CLAMP 1 SAFETY PLATE 2 STACKING BOLT 2 TUBE ASSY 2 HEX HD CAPSCREW 2 COVER PLATE 4 CLAMP SET 2 SAFETY CLIP 2 STACK BOLT Ref MAIN CONTROL VALVE ASSY ( see page 10-10 for details)

Item

Part No.

Qty.

25 26 27

8871-1284 8859-1209 8866-2061

1 1 1

28 29 30

8471-7474 8471-7479 8866-2085

31 32 33

8859-1205 8471-7473 8866-2060

34 35 36

8859-1207 8471-7477

37 38 39

8850-1006 8855-1011 8820-1037

40 41 42

9102-3006 8859-1207 8866-2067

43

Description Of Part

SOCKET HD PIPE PLUG, 3/4 O-RING ELBOW - 90 DEGREES (includes item 26) 1 HOSE ASSY 2 HOSE ASSY 4 ELBOW - 45 DEGREES (includes item 31) 4 O-RING 1 HOSE ASSY 1 ELBOW - 90 DEGREES (includes item 34) 1 O-RING 2 HOSE ASSY Ref OUTRIGGER VALVE ASSY (see page 10-16 for details) 4 HEX NUT, 3/8-16 4 LOCKWASHER, 3/8 4 LEX HD CAPSCREW, 3/8-16X1-1/2, GR5 1 STABILIZER DECAL 1 O-RING 1 ELBOW - 90 DEGREES (includes item 41) Ref DUAL P.O. CHECK VALVE (see page 10-30 for details)

9-15

HYDRAULIC CIRCUITS Stabilizer Cylinder Starting Serial No. 0155299S Original Issue 3-90

Item

Part No.

Qty.

1 2

8471-7923 8866-2065

1 3

3 4

8859-1205 9111-3003

5 1

5

8320-1073

2

6

8866-2085

2

7 8 9 10 11 12 13

8471-7847 8471-7848 8855-1011 8850-1006 9104-1227 8858-1140 9104-3303

1 1 2 2 1 2 1

14 15

9104-1561 8320-1134

1 1

16 17

8867-1008 8852-1208

1 1

Description Of Part HOSE ASSY ELBOW - 90 DEGREES (includes item 3) O-RING STABILIZER VALVE ASSY (see page 10-15 for details) HEX HD CAPSCREWP 1-6Z, 3/816X4-1/2, GR5 ELBOW - 45 DEGREES (includes item 3) HOSE ASSY HOSE ASSY LOCKWASHER, 3/8 HEX NUT, 3/8-16 PIN RETAINING RING STABILIZER CYLINDER ASSY (see page 10-8 for details) PIN HEX HD CAPSCREW, 3/8-16X3-1/4, GR8 LUBE FITTING, STRAIGHT, 1/4-28 HEX LOCKNUT, 3/8-16

9-16

HYDRAULIC COMPONENTS (9104-3302) Lift Cylinder Starting Serial No. 0155299S Original Issue 3-90 Revised 8-93

Item

Part No.

Qty.

9104-3302

2

9103-4278 1 2 3

9104-4318 9020-5414 8867-1027

4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

9103-4280

9103-4281 9104-4319

9103-4282

9104-4369 9103-1372 8867-1033

Description Of Part

LIFT CYLINDER ASSY (includes all items) 1 SEAL KIT (includes items 5-8, 11, 12, 14 and 15) 1 TUBE ASSY 1 BUSHING 1 LUBE FITTING, 90 DEGREES, 1/4-28 1 LOCKNUT (torque to 1100 ft. lbs.)

2 WEAR RING 1 SEAL 1 O-RING 1 O-RING 1 PISTON 1 STOP TUBE 1 BACK-UP RING 1 O-RING 1 GLAND 1 SEAL 1 WIPER 1 ROD ASSY 1 BUSHING 1 LUBE FITTING, STRAIGHT, 1/4-28 Ref COUNTERBALANCE VALVE (see page 10-18 for details) NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE

10-1

HYDRAULIC COMPONENTS Crowd Cylinder Starting Serial No. 0155299S Original Issue 3-90 Revised 1-91

Item

1 2 3 4 5 6 7 8 9 10 11 12 13 14

Part No.

Qty.

Description Of Part

9104-3300

1

9103-4290

1

9104-4326 9103-4286

1 1 2 1 1 1 1 1 1 1 1 1 1 1

CROWD CYLINDER ASSY (includes all items) SEAL KIT (includes items 3, 4, 5, 6, 9, 10, 12 & 13) TUBE ASSY LOCKNUT (torque to 590 ft. lbs.)

WEAR RING SEAL O-RING O-RING PISTON STOP TUBE BACK-UP RING O-RING GLAND SEAL WIPER ROD ASSY

9103-4291 9104-4327

9103-4293

9104-4328

NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE

10-2

HYDRAULIC COMPONENTS (9104-3306) Crowd Extension Cylinder Starting Serial No. 0155299S Original Issue 3-90 Revised 10-91

Item

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Part No.

Qty.

Description Of Part

9104-3306

1

9104-4320

1

9104-4321 9103-4303

1 1 2 1 1 1 1 1 1 1 1 1 1 1 1

CROWD EXTENSION CYLINDER ASSY (includes all items) SEAL KIT (includes items 3, 4, 5, 6, 8, 9, 11 & 12) TUBE ASSY LOCK NUT (torque to 235 ft. lbs.)

WEAR RING SEAL O-RING O-RING PISTON STOP TUBE BACK-UP RING O-RING GLAND SEAL WIPER ROD ASSY COUNTERBALANCE VALVE

9104-4322 9104-4323

9104-4324

9104-4325 9103-3430

NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE.

10-3

HYDRAULIC COMPONENTS (9104-3482) Crowd Extension Cylinder FOR SERVICE ONLY Original Issue 5-99

Item

1 2 3 4 5 6 7 8 9

Part No.

Qty.

Description Of Part

Item

Part No.

Qty.

9104-3482

1 1

9108-4347 9104-4543 9114-4017 9120-4460

1 1 1 1 2 1 1 2 1

10 11 12 13 14 15 16 17 18

9104-4544

9104-4508

CROWD EXTENSION CYLINDER ASSY (includes all items) SEAL KIT (includes items 5 thru 9, 11, 12, 13, 15, 16, & 17) COUNTERBALANCE VALVE CASE ASSY CAPSCREW, 8X32X.375 LOCKNUT, 7/8-14, GR8 WEAR RING PISTON SEAL O-RING BACK-UP RING O-RING

1 1 1 1 1 1 1 1 1

9108-4351

9104-4545

Description Of Part PISTON SPACER BACK-UP RING O-RING CYLINDER HEAD STEP SEAL U-CUP CANNED WIPER SHAFT ASSY NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE.

10-3

HYDRAULIC COMPONENTS (9104-3301) Tilt Cylinder Starting Serial No. 0155299S Original Issue 3-90 Revised 10-91

Item

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

Part No.

Qty.

Description Of Part

9104-3301

1

9104-4278

1

9104-4329 9108-4176 8867-1018 9103-4280

1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 2 1 1

TILT CYLINDER CYLINDER ASSY (includes all items) SEAL KIT (includes items 5, 6, 7, 8, 10, 11, 13, & 14) TUBE ASSY (includes item 2) BUSHING LUBE FITTING, 45 DEGREES, 1/8 LOCK NUT (torque to 1100 ft. lbs.)

WEAR RING SEAL O-RING O-RING PISTON BACK-UP RING O-RING GLAND SEAL WIPER ROD ASSY (includes item 16) BUSHING LUBE FITTING, STRAIGHT 1/8 COUNTER BALANCE VALVE

9103-4281

9103-4282

9103-4296 9108-4176 8867-1001 9103-3430

NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE.

10-4

HYDRAULIC COMPONENTS Compensating Cylinder Starting Serial No. 0155299S Original Issue 3-90

Item

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Part No.

Qty.

Description Of Part

9104-3304

1

9103-4278

1

9104-4313 9108-4176 8867-1033 9103-4280

1 2 1 1 2 1 1 1 1 1 1 1 1 1 1 2 1

COMPENSATING CYLINDER ASSY (includes all items) SEAL KIT (includes items 5, 6, 7, 8, 10, 11, 13, & 14) TUBE ASSY (includes item 2) BUSHING LUBE FITTING, STRAIGHT 1/4-28 LOCK NUT (torque to 1100 ft. lbs.)

WEAR RING SEAL O-RING O-RING PISTON BACK-UP RING O-RING GLAND SEAL WIPER ROD ASSY (includes item 16) BUSHING LUBE FITTING, STRAIGHT 1/4-28

9103-4281

9104-4314

9104-4315 9108-4176 8867-1033

NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE.

10-5

HYDRAULIC COMPONENTS Sway Cylinder Starting Serial No. 0155299S Original Issue 3-90

Item

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Part No.

Qty.

Description Of Part

9104-3367

1

9103-4297

1

9104-4298 9108-4176 8867-1033 9103-4286

1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 2 1

SWAY CYLINDER ASSY (includes all items) SEAL KIT (includes items 5, 6, 7, 8, 10, 11, 13, & 14) TUBE ASSY (includes item 2) BUSHING LUBE FITTING, STRAIGHT 1/4-28 LOCK NUT (torque to 590 ft. lbs.)

WEAR RING SEAL O-RING O-RING PISTON BACK-UP RING O-RING GLAND SEAL WIPER ROD ASSY (includes item 16) BUSHING LUBE FITTING, STRAIGHT 1/4-28

9103-4291

9103-4299

9103-4300 9108-4176 8867-1033

NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE.

10-6

HYDRAULIC COMPONENTS Steering Cylinder Starting Serial No. 0155299S Original Issue 3-90

Item

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Part No.

Qty.

Description Of Part

9104-3316

2

9103-4301

1

9103-4302 9108-4194 8867-1033 9103-4303

1 1 1 1 2 1 1 1 1 1 1 1 1 1 1

STEERING CYLINDER ASSY (includes all items) SEAL KIT (includes items 5, 6, 7, 8, 10, 12, & 13 ) TUBE ASSY BUSHING LUBE FITTING, STRAIGHT 1/4-28 LOCK NUT (torque to 235 ft. lbs.)

WEAR RING SEAL O-RING O-RING PISTON O-RING GLAND SEAL WIPER ROD ASSY BUSHING

9103-4304 9104-4305

9104-4368 9108-4182

NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE.

10-7

HYDRAULIC COMPONENTS (9103-3478) Steering Cylinder Starting Serial No. 0155382S Original Issue 2-97 Revised 4-4-97

Item

*

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Part No.

Qty.

Description Of Part

9103-3478

2

9103-4301

1

STEERING CYLINDER ASSY (includes all items) SEAL KIT (includes items 5, 6, 7, 8, 10, 12, & 13 ) TUBE ASSY BUSHING LUBE FITTING, 90 DEGREE LOCK NUT (torque to 235 ft. lbs.)

WEAR RING SEAL O-RING O-RING PISTON O-RING GLAND SEAL WIPER ROD ASSY BUSHING LUBE FITTING, STRAIGHT

9108-4194 8867-1022 9103-4303

9103-4304 9104-4305

9104-4368 9104-3246 8867-1001

1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1

NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE.

* Corrected part number on Steering Cylinder Assy.

KG

10-7

HYDRAULIC COMPONENTS Stabilizer Cylinder Starting Serial No. 0155299S Original Issue 3-90 Revised 4-7-06

Item

Part No.

Qty.

Description Of Part

9104-3303

1

*

9104-4330

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14

9104-4334 9103-4286

1 1 2 1 1 1 1 1 1 1 1 1 1 1

STABLIZER CYLINDER ASSY (includes all items) SEAL KIT (includes items 3, 4, 5, 6, 8, 10 & 11) TUBE ASSY LOCK NUT (torque to 590 ft. lbs.)

WEAR RING SEAL O-RING O-RING PISTON O-RING GLAND SEAL WIPER ROD ASSY BUSHING LUBE FITTING, STRAIGHT 1/4-28

9104-4331 9104-4332

9104-4333 9108-4353 8867-1033

NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE.

* Corrected part number on Seal Kit..

LK

10-8

HYDRAULIC COMPONENTS Outrigger Cylinder Starting Serial No. 0155299S Original Issue 3-90

Item

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Part No.

Qty.

Description Of Part

9104-3305

2

9103-4278

1

9104-4316 9104-4371 8867-1018 9103-4280

1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1

OUTRIGGER CYLINDER ASSY (includes all items) SEAL KIT (includes items 5, 6, 7, 8, 10, 11, 13, & 14) TUBE ASSY BUSHING LUBE FITTING, 45 DEGREES, 1/8 LOCK NUT (torque to 1100 ft. lbs.)

WEAR RING SEAL O-RING O-RING PISTON BACK-UP RING O-RING GLAND SEAL WIPER ROD ASSY BUSHING LUBE FITTING, STRAIGHT 1/4-28

9103-4281

9103-4282

9104-4317 9104-4371 8867-1033

NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE.

10-9

HYDRAULIC COMPONENTS (9104-3065) Main Control Valve Assembly * Starting Serial No. 0155299S Original Issue 8-86 Revised 2-5-97

KG

* Changed items included in kits, fixed starting serial number & added notes.

10-10

HYDRAULIC COMPONENTS (9104-3065) Main Control ValveAssembly * Starting Serial No. 0155299S Original Issue 8-86 Revised 2-5-97

ARTWORK ON PREVIOUS PAGE

Item

Part No.

Qty.

Description Of Part

9104-3065

1

9020-6417

AR

9104-4123

AR

9103-4159

AR

*

9020-6419

AR

*

9104-4509

AR

9104-4526 9104-4527 9020-6427

AR AR 3

9104-4510

2

9104-4534

2

9104-4530

AR

9104-4533

AR

9103-4236

AR

9104-4114

1

MAIN CONTROL VALVE ASSY (includes all items) SEAL KIT (includes items 31, 31b & 31c) SECTION SEAL KIT (includes items 31b) SPOOL SEAL KIT (includes items 31c) RETAINER PLATE ASSY (includes items 46 & 47) HRO POSITIONER SEAL KIT (includes items 12, 14, 23 & 24) NR PLUG KIT (includes items 41 & 42) NR PLUG SEAL KIT (items 42) NEUTRAL POSITIONER KIT (includes items 2 thru 9) HRO POSITIONER KIT, SPOOL POSITIONER END (includes items 12 thru 26) HRO POSITIONER KIT, CLEVIS END (includes items 13, 20 thru 26, 43, 44 & 45) WH TYPE PORT RELIEF VALVE SEAL KIT (includes items 36) WHA PORT RELIEF VALVE SEAL KIT (includes items 34) MAIN RELIEF VALVE SEAL KIT (includes items 49) COVER PLATE ASSY (left end) (includes item 48 & 49) O-RING WASHER SPRING COLLAR SPRING SPOOL COLLAR BONNET LOCKWASHER SCREW SWAY SECTION AUXILIARY SECTION O-RING SEAL PLATE O-RING

1 2 3 4 5 6 7 8 9 10 11 12 13 14

KG

9020-6421 9104-4117 9104-4516

3 3 3 3 3 3 6 6 1 1 4 4

Item

Part No.

Qty.

Description Of Part

15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 * 40

9104-4521 9104-4520 9104-4519 9104-4518 9104-4517 9104-4515 9104-4513 9104-4514

2 2 2 2 2 4 4 4 4 4 2 4 1 1 1 5 5 5 5 AR 2 AR 1 2 1 1

41 42 43 44 45 46 47 48 49

9104-4526

STOP COLLAR STOP SLEEVE SPRING SPRING POSITIONER SPUD BONNET SCREW, COUNTERSUNK TRAVEL STOP O-RING BACK-UP RING SCREW BOOT TILT SECTION CROWD SECTION LIFT SECTION LOAD CHECK PLUG O-RING SPRING POPPET WHA RELIEF SEALS WHA RELIEF(1500 p.s.i.)

WH RELIEF SEALS WH RELIEF(2650 p.s.i.)

WHA RELIEF(3250 p.s.i.)

COVER PLATE ASSY (right end) STUD ASSY (includes four studs & four nuts)(lubricate & torque to 23-27 ft.lbs.)

NR PLUG NR PLUG SEALS BEARING PLATE LOCKWASHER HEX HD CAPSCREW, 1/4-20 x 3 1/2 CAPSCREW RETAINER PLATE MAIN RELIEF VALVE ASSY MAIN RELIEF SEALS

9104-4512 9104-4511 9104-4119 9104-4121 9104-4122 9104-4535

9104-4531 9104-4529 9104-4532 9104-4124 9104-4125

9108-4232 9108-4231 9104-4522

9020-8136 9103-4236

5 AR 16 16 16 12 3 1 1

NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE.

* Changed items included in kits, fixed starting serial number & added notes.

10-10

HYDRAULIC COMPONENTS Priority Flow Control Valve Starting Serial No. 0155299S Original Issue 3-90

Item

Part No.

Qty.

Description Of Part

9103-3240

1

1 2 3 4 5 6

9020-6548 9020-6549 9020-6550 8859-1206 9020-6552 9020-6553

1 1 1 1 1 1

7

9020-6554

1

8 9 10 11 12 13 14 15 16 17

9020-6555 9020-6556 9020-6557 9020-6558 9020-6559 9020-6560 9020-6561 9020-6562 8859-1205 9020-6564

1 1 1 1 1 1 1 1 1 1

PRIORITY FLOW CONTROL VALVE (includes all items; 2500 psi relief valve setting) HOUSING ASSY (includes item 2) SPOOL SPRING O-RING PLUG RELIEF CARTRIDGE (includes items 7 thru 16) RELIEF VALVE SUB BODY (includes items 8 thru 10) BODY RING SCREEN RELIEF VALVE SUB BODY SPRING GUIDE SPRING BALL HOLDER BALL O-RING PLUG

10-11

HYDRAULIC COMPONENTS Forward-Reverse Control Valve Starting Serial No. 0155299S Original Issue 3-90 Revised 10-17-03

Item

GP

Part No.

Qty.

Description Of Part

9020-6737

1

1 2 3 4 *5 6 7 8

9002-6155 8855-1011 9020-8137 9002-7918 9020-8191 9020-6423 9020-6422 9020-6415

4 4 1 2 1 4 2 2

9 10

9020-8140 9020-8141

2 1

FORWARD-REVERSE CONTROL VALVE ASSY (includes all items) HEX HD CAPSCREW, 3/8-16X5 LOCK WASHER, 3/8 OUTLET SECTION PLUG WORK SECTION O-RING O-RING PORT RELIEF CARTRIDGE (includes two back up rings and one o-ring; 3000 psi) REMOTE HYDRAULIC ACTUATOR INLET SECTION

* Changed part number on item 5.

10-12

HYDRAULIC COMPONENTS Series-Parallel Valve Starting Serial No. 0155299S Original Issue 3-90

Item

Part No.

Qty.

Description Of Part

9104-5097

1

1

9104-3264

1

2 3

9104-4341

1 1

4 5 6

7738-4264 9104-4012 9104-4342

AR 2 1

7 8

9104-4343 7736-3121

AR 1

9 10 11

9104-4002 9104-4012 9104-4344

AR 1 2

12 13

9104-4345 8866-2067

AR 1

14 15 16 17

8859-1207 8866-2010 8859-1209 8320-1048

1 6 6 2

18 19

8856-1109 8850-1006

2 2

SERIES - PARALLEL VALVE ASSY (includes items 1 thru 16) SERIES - PARALLEL CONTROL VALVE ASSY (includes items 2 thru 12) VALVE BODY SOLENOID VALVE ASSY, FOUR-WAY, (includes item 5) SEAL KIT SOLENOID COIL DIFFERENTIAL PRESSURE SENSING VALVE SEAL KIT SOLENOID VALVE ASSY, TWO-WAY (includes item 10) SEAL KIT SOLENOID COIL DIFFERENTIAL PRESSURE SENSING VALVE SEAL KIT ELBOW, 90 DEGREES (includes item 14) O-RING CONNECTOR (includes item 16) O-RING HEX HD CAPSCREW, 3/8-16X5-1/4, GR5 FLAT WASHER, 3/8 HEX NUT, 3/8-16

10-13

HYDRAULIC COMPONENTS Solenoid Valve Starting Serial No. 0155299S Original Issue 3-90

Item

1 2 3 4 5

Part No.

Qty.

Description Of Part

9020-6739

1

9104-4001 9020-8066 9020-8067 7738-4267 9020-8071 9020-8072

1 1 1 1 1 1

SOLENOID VALVE ASSY, THREE WAY - TWO POSITION (includes all items) SEAL KIT NUT NAME PLATE SOLENOID COIL ASSY VALVE ASSY VALVE BODY

10-14

HYDRAULIC COMPONENTS Stabilizer Valve Starting Serial No. 0155299S Original Issue 3-90

Item

Part No.

Qty.

Description Of Part

9111-3003

1

9104-4002

STABILIZER VALVE ASSY (includes itesm 1 thru 5) SEAL KIT VALVE BODY RELIEF VALVE ASSY SOLENOID VALVE ASSY (includes item 4) SOLENOID COIL CHECK VALVE ASSY

1 2 3

9104-4346 9104-4347

AR 1 1 1

4 5

9104-4012 9104-4348

1 4

NOTE: SEAL KIT IS APPLICABLE TO ITEMS 2, 3 & 5. USE AS REQUIRED

10-15

HYDRAULIC COMPONENTS Outrigger Control Valve Starting Serial No. 8655105G Starting Serial No. 0155299S Original Issue 3-90

Item

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

Part No.

Qty.

Description Of Part

Item

Part No.

Qty.

9103-5090

1 1

9103-4124

1

9103-4125

2

25 26 27 28 29 30 31

9103-4134

9103-3144

1 2 1 1 1 2 1

9103-4126

2

OUTRIGGER CONTROL VALVE ASSY (includes all items) OUTRIGGER CONTROL VALVE ASSY (includes items 1 thru 32) TIE ROD KIT (includes items 1 thru 4) HANDLE ASSY (includes items 6 thru 17) SPOOL SECTION ASSY (includes items 18 thru 30) SPECIAL NUT TIE ROD SPECIAL NUT TIE ROD OUTLET SECTION BOOT KNOB HANDLE PIVOT BOLT FLAT WASHER HANDLE BRACKET HEX NUT SOCKET HD CAPSCREW PIN LINK RETAINER ROLL PIN ROUND HD MACHINE SCREW SEAL PLATE WIPER O-RING HOUSING & SPOOL ASSY (not sold seperately, order P/N 9103-4126) O-RING SPRING

32 33

9103-4132 8866-2060

1 1

34 35

8859-1206 8866-2085

1 1

36 37 38

8859-1205 8866-2036 8866-2065

4 1 2

39

8866-2067

1

40

8859-1207

1

9103-4127 9103-4128 9103-4129

9103-4130 9103-4131

9103-4132 9103-4133

2 1 4 2 1 1 1 1 1 2 1 1 2 1 2 1 1 2 2 2 2 1 1 1

9103-4135

Description Of Part O-RING SPRING SEAT SPRING SPOOL END SPOOL CAP SOCKET HD CAPSCREW INLET HOUSING ASSY (includes item 32) O-RING ELBOW, 90 DEGREES (includes item 34) O-RING ELBOW, 45 DEGREES (includes item 36 O-RING CONNECTOR (includes item 36) ELBOW, 90 DEGREES (includes item 36) ELBOW, 90 DEGREES ( includes item 40) O-RING NOTE: QUANTITIES ARE SHOWN FOR ONE HANDLE ASSY AND ONE SPOOL SECTION ASSY. NOTE: WHEN REPLACING A SPOOL SECTION, REMOVE SCREWS (18) AND REPLACE WITH SCREWS (13) TO SECURE THE HANDLE BRACKET NOTE: ONLY PART NUMBERED PARTS ARE AVAILABLE FOR SERVICE REPLACEMENT.

10-16

HYDRAULIC COMPONENTS Accumulator Charge Valve Starting Serial No. 0155299S Original Issue 3-90

Item

Part No.

Qty.

Description Of Part

1

9104-3296

1

ACCUMULATOR CHARGE VALVE ASSY (no service parts available)

10-17

HYDRAULIC COMPONENTS Accumulator Charge Valve Starting Serial No. 0155309S Original Issue 7-90

PCN L-9005

Item

Part No.

Qty.

Description Of Part

1

9108-3239

1

ACCUMULATOR CHARGE VALVE ASSY (no service parts available)

10-17

HYDRAULIC COMPONENTS (9103-4308) Counterbalance Valve Starting Serial No. 0155299S Original Issue 3-90 Revised 5-31-05

Item

Part No.

Qty.

1

9103-4308 9104-4524

1 1

*

JD

Description Of Part COUNTERBALANCE VALVE COUNTERBALANCE VALVE SEAL KIT

* Changed part number on seal kit.

10-18

HYDRAULIC COMPONENTS Brake Valve Starting Serial No. 0155309S Original Issue 7-90

PCN L-8769

Item

Part No.

1

9108-3154 9106-4057

Qty.

Description Of Part

1 BRAKE VALVE ASSY Ref REPAIR KIT

10-19

HYDRAULIC COMPONENTS Brake Valve Starting Serial No. 0155299S Original Issue 3-90

Item

Part No.

Qty.

1

9108-3076

1

Description Of Part BRAKE VALVE ASSY (no service parts available

10-19

HYDRAULIC COMPONENTS Parking Brake Valve Starting Serial No. 0155299S Original Issue 3-90

Item

1 2 3 4 5 6 7

Part No.

Qty.

9104-3090

1

9104-4297 9104-4126 9104-4127 9104-4128 9104-4129 9104-4130 9103-3378

1 1 1 1 1 1 1

Description Of Part PARKING BRAKE VALVE ASSY (includes items 1 thru 6) KNOB SPOOL RETAINING RING BACK-UP RING O-RING HOUSING RUBBER BOOT (not shown)

10-20

HYDRAULIC COMPONENTS Directional Control Valve Starting Serial No. 0155299S Original Issue 3-90

Item

1 2 3 4 5 6 7 8 9 10

Part No.

Qty.

9103-3097

1

9103-4011 9103-4012

9103-4013

4 1 1 2 2 2 1 1 1 4

Description Of Part DIRECTIONAL CONTROL VALVE ASSY (includes all items) SCREW NAME PLATE GASKET SCREW TERMINAL BLOCK SCREW TERMINAL BOX GASKET GROUND MOUNTING BOLT

Item 11 12 13 14 15 16 17

Part No. 9103-4014 9103-4015 9103-4016 9103-4017

Qty. 1 2 2 2 8 1 1

Description Of Part SPOOL & HOUSING SPACER SPRING SOLENOID SCREW O-RING KIT MANIFOLD NOTE: ONLY PART NUMBERED PARTS ARE AVAILABLE FOR SERVICE REPLACEMENT

10-21

HYDRAULIC COMPONENTS Main Hydraulic Pump Starting Serial No. 0155299S Original Issue 3-90

Item

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Part No.

Qty.

9104-3175

1

9020-2372 9020-2371 9104-4211 9104-4212 9104-4213 9020-2435 9102-2376 9104-4214 9020-2383 9020-2379 9020-2404 9020-2403 9020-2405 9020-2407 9020-2399 9104-4215 9104-4216

1 1 1 2 1 2 6 8 8 1 4 4 4 2 2 1 1

Description Of Part MAIN HYDRAULIC PUMP ASSY (includes all items) SNAP RING SEAL FLANGE ASSY (includes item 4) BUSHING PLUG BALL DOWEL STUD O-RING O-RING BACK UP RING O-RING RETAINER RING BOTTOM ISOLATION PRESSURE PLATE FRONT DRIVE GEAR FRONT IDLER GEAR

Item

Part No.

Qty.

Description Of Part

18 19

9020-2402 9104-4217

1 1

20 21 22 23 24

9104-4212 9020-2396 9104-4218 9020-2406 9020-2419

2 2 1 2 1

25

9104-4219

1

26 27 28 29

9104-4220 9020-2416 9020-2415 9104-4221

2 1 1 1

30 31 32

9104-4219 9104-4222 9104-4223

2 8 8

SNAP RING FRONT GEAR BODY ASSY (includes item 20) BUSHING O-RING SPLINE COUPLING TOP ISOLATION PLATE BEARING PLATE ASSY (includes item 25) BEARING P LATE ASSY (includes item 25) PRESSURE PLATE REAR DRIVE GEAR REAR IDLER GEAR REAR GEAR BODY ASSY (includes item 30) BUSHING FLAT WASHER HEX NUT

10-22

HYDRAULIC COMPONENTS Pilot Pump Starting Serial No. 0155299S Original Issue 3-90

Item

Part No.

Qty.

Description Of Part

9104-3259

1

9104-4354

1

9103-4019

1

1

8820-1038

4

2 3 4

9103-4058 9103-4059 9104-4355

4 1 1

PILOT PUMP ASSY (includes all items) MAJOR KIT (includes items, 7, 8, 11, 12, 13 & 16) SEAL KIT (includes items 7, 12, 13 & 16) HEX HD CAPSCREW, 3/8-16X1-3/4, GR5 (lubricate and torque to 34-38 ft.lbs.)

WASHER PIPE PLUG REAR COVER ASSY (includes item 5) SLEEVE DOWEL PIN GASKET THRUST PLATE (install with bronze side facing gear) DRIVE GEAR DRIVEN GEAR WEAR PLATE SPACER LOADING SEAL BODY ASSY (includes item 15) SLEEVE BUSHING SHAFT SEAL

5 6 7 8 9 10 11 12 13 14 15 16

9103-4062 9103-4063 9104-4356 9104-4357

9104-4358 9104-4359

2 2 1 1 1 1 1 1 1 1 2 1

NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE

10-23

HYDRAULIC COMPONENTS Rear Drive Motor Starting Serial No. 0155299S Original Issue 3-90

Item

1 2 3 4 5 6 7 8 ` 9 10

Part No.

Qty.

9020-6748

2

9020-2371 9020-2372 9020-5716 9020-8193 9020-2435 9020-2376 9002-7736 9020-2377 9020-2378 9020-2379

1 1 1 1 2 2 8 2 2 1

Description Of Part REAR DRIVE MOTOR ASSY (includes all items) OUTER SHAFT SEAL SNAP RING INNER SHAFT SEAL FLANGE (includes bushings) BALL DOWEL HEX HD CAPSCREW CHECK BALL BALL CHECK RETAINER O-RING

Item

Part No.

Qty.

11 12 13 14 15 16 17 18 19 20 21 22

9020-2390 9020-2391 9020-2393 9020-2392 9020-8194 9020-8195 9020-2382 9020-8196 9020-8197 9020-2389 9020-8198 9104-4222

2 4 4 2 4 4 2 1 1 2 1 8

Description Of Part TOP ISOLATION PLATE END SEPARATOR SEALING STRIP CENTER SEPARATOR O-RING BACK-UP RING PRESSURE SWITCH DRIVE GEAR IDLER GEAR BOTTOM ISOLATION PLATE BODY (includes bushings) SPECIAL WASHER

10-24

HYDRAULIC COMPONENTS Oil Reservoir Filter Starting Serial No. 0155299S Original Issue 3-90 Revised 7-92

UNIT WITH INDICATOR

UNIT WITH POP-UP INDICATOR

Item

Part No.

Qty.

Description Of Part

1

8820-1018

4

2 3 4 5 6 7 8 9 10 11 12 13 14

8855-1010 9020-8200 9020-8201 9020-8202 9103-3318 9002-3246

4 1 1 1 1 1 1 1 1 1 4 1 1

HEX HD CAPSCREW, 5/16-18X3/4, GR5 LOCKWASHER, 5/16 CAP SPRING BYPASS VALVE ELEMENT O-RING BODY POP-UP INDICATOR CAP ASSY (includes items 11 & 12) O-RING BOLT SPRING BYPASS VALVE

9103-4009 9103-4007 9103-4329 9103-4330 9103-4010 9103-4008

NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE

PCN L-8514

10-25

HYDRAULIC COMPONENTS Hydraulic Oil Reservoir Starting Serial No. 0155299S Original Issue 3-90

Item

Part No.

Qty.

1 2

9103-6002 9020-5222

1 1

3 4

9040-3419

5

8820-1070

6 7 8 9

8856-1111 8852-1208 8871-1255 8820-1066

10 11 12 13 14

8855-1013 9041-0295 9041-0294 9103-6003 8820-1035

Description Of Part

HYDRAULIC OIL TANK FILLER-BREATHER ASSY (includes gasket and mounting hardware) 1 STANDPIPE WELDMENT Ref OIL RESERVOIR FILTER (see page 10-25 for details) 1 HEX HD CAPSCREW, 1/2-13X2-1/4, GR5 4 FLAT WASHER, 1/2 1 HEX LOCKNUT, 1/2-13 1 SQUARE HD PIPE PLUG, 1" 2 HEX HD CAPSCREW, 1/2-13X1-1/4, GR5 2 LOCK WASHER, 1/2 1 SUCTION FILTER 1 GASKET 1 FLANGE WELDMENT 8 HEX HD CAPSCREW, 3/8-16X1, GR5

10-26

HYDRAULIC COMPONENTS Solenoid Valve Starting Serial No. 0155299S Original Issue 3-90

Item

1 2 3 4 5

Part No.

Qty.

Description Of Part

9104-3108

1

9104-4002 9104-4003

1 1 1 1 1 1

SOLENOID VALVE ASSY, TWO WAY, NORMALLY OPEN (includes all items) SEAL KIT NUT NAME PLATE SOLENOID COIL ASSY VALVE ASSY VALVE BODY

7738-4267 9104-4004 7738-3338

NOTE: ONLY PART NUMBERED PARTS ARE AVAILABLE FOR SERVICE REPLACEMENT

10-27

HYDRAULIC COMPONENTS Solenoid Valve Starting Serial No. 0155299S Original Issue 3-90

Item

1 2 3 4 5

Part No.

Qty.

Description Of Part

9104-3107

1

9104-4005 9020-8066

1 1 1 1 1 1

SOLENOID VALVE ASSY, TWO WAY, NORMALLY CLOSED (includes all items) SEAL KIT NUT NAME PLATE SOLENOID COIL ASSY VALVE ASSY VALVE BODY

7738-4267 9104-4006 9104-4007

NOTE: ONLY PART NUMBERED PARTS ARE AVAILABLE FOR SERVICE REPLACEMENT

10-28

HYDRAULIC COMPONENTS (9103-3482) Joystick Assembly Starting Serial No. 0155384S Original Issue 12-94 Revised 4-29-96

KG

* Added item 17, spring to spool assembly listing.

10-29

HYDRAULIC COMPONENTS (9103-3482) Joystick Assembly Starting Serial No. 0155384S Original Issue 12-94 Revised 4-29-96

Item

*

1

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 * 17 18

19 20 21 22 23 24 25 26 27 28 29 30

KG

Part No.

Qty.

Description Of Part

9103-3482

1

9103-4344

4

9900-7524

AR

9103-4343

1

9103-4378

1

9103-4346 9103-4347 9103-4348 9103-4349 9103-4350 9103-4351 9103-4352 9103-4353 9103-4354 9103-4355 9103-4356 9103-4357 9103-4358 9103-4359 9103-4360 9103-4361 9103-4362 9103-4363 9103-4364 9103-4365 9103-4366 9103-4367 9103-4368 9103-4369 9103-4370 9103-4371 9103-4379 9103-4380 9103-4381 9103-4382 9103-4383

1 1 1 1 1 1 1 4 4 4 4 4 4 12 4 4 AR AR AR 4 4 4 4 1 1 1 1 1 2 1 1

JOYSTICK ASSY (includes all items) SPOOL ASSY (includes items 15, 16, 17, 18, 19 & 20) PLUNGER SEAL KIT (includes items 10 & 11) HANDLE ASSY, NO LONGER AVAILABLE (for service order P/N 9103-4378 handle assy which has serviceable component parts, items 26 thru 30) HANDLE ASSY (includes items 26 thru 30) BOOT HANDLE ADAPTER CAM PLATE PIVOT BALL PIVOT PIN PIVOT BALL RACE BOOT PLATE PLUNGER GUIDE O-RING U-CUP SEAL RETAINING RING PLUNGER PIN RACE RETAINING RING SPRING RETAINER SPRING SHIM (.010 thick) SHIM (.020 thick) SHIM (.060 thick) SPOOL SPRING HEX HD CAPSCREW, 1/4-20X.75 LOCKWASHER TOP MOUNTING PLATE BOTTOM MOUNTING PLATE HOUSING GRIP ASSY (includes item 27) BOOT (rocker assy) MICRO SWITCH HANDLE ROD HEX JAM NUT, 1/2-13

* Added item 17, spring to spool assembly listing.

10-29

HYDRAULIC COMPONENTS Hydraulic Controller Starting Serial No. 0155299S Original Issue 3-90 Revised 1-3-96

Item

KG

Part No.

Qty.

Description Of Part

9104-3064

1

9900-7524

4

1 2 3 4 5 6

9104-4131 9104-4132 9104-4133 9104-4134 9104-4135 9104-4136

1 1 1 1 1 1

7

9104-4474

1

*8

9104-4525

1

HYDRAULIC CONTROLLER ASSY (includes all items) PLUNGER SEAL KIT (includes one each of the following; u-cup, o-ring seal, retainer & o-ring) HYDRAULIC CONTROLLER RETAINING RING WASHER BOOT RETAINER HANDLE ASSY (includes knob, handle rod & hex jam nut)(lubricate & tighten jam nut to 12-15 ft.lbs.)

BALL ASSY (includes ball pivot race, ball pivot, cam plate, handle adapter and top mounting plate) KNOB

* Added item 8.

10-29

HYDRAULIC COMPONENTS Dual P.O. Check Valve Starting Serial No. 0155299S Original Issue 3-90

Item

Part No.

Qty.

Description Of Part

Item

Part No.

Qty.

Description Of Part

1 3 1 1 1 1 1 1 1 1

DUAL P.O. CHECK VALVE ASSY (includes all items except 2 & 20) CHECK CARTRIDGE ASSY (includes items 1, 3, 4, 5, 6, 7 & 8) CHECK CARTRIDGE ASSY W/ THERMAL RELIEF (includes items 12 thru 19) PLUG LOCKWASHER, 3/8 SPRING BALL CARTRIDGE BODY O-RING O-RING BACK-UP RING PISTON BODY

11 12 13 14 15 16 17 18 19 20

9103-4118 9103-4115 9103-4114 9103-4112 9103-4113 9103-4119 9103-4120 9103-4109 9103-4121 8820-1040

2 1 1 1 1 1 1 1 1 3

21

8855-1011

3

O-RING BACK-UP RING O-RING CARTRIDGE BODY O-RING THERMAL RELIEF ASSY SPRING O-RING PLUG HEX HD CAPSCREW, 3/8-16X2-1/4, GR5 LOCKWASHER, 3/8

9104-3258 9104-4304 9103-4107

1 2 3 4 5 6 7 8 9 10

9104-4308 8855-1011 9104-4309 9103-4111 9103-4112 9104-4305 9104-4306 9104-4307 9103-4116 9103-4117

NOTE: ONLY PART NUMBERED ITEMS ARE AVAILABLE FOR SERVICE REPLACEMENT

10-30

HYDRAULIC COMPONENTS Dual P.O. Check Valve Starting Serial No. 0155299S Original Issue 3-90

Item

1 2 3 4 5 6 7 8 9 10 11 12

Part No.

Qty.

Description Of Part

9105-3354

2

9103-4272 8855-1011 9103-4110 9103-4111 9103-4112 9103-4113 9103-4114 9103-4115 9103-4116 9103-4117 9103-4273 8820-1041

1 3 1 1 1 1 1 1 1 1 2 3

DUAL P.O. CHECK VALVE ASSY (includes all items except items 2 & 12) PLUG LOCKWASHER, 3/8 SPRING BALL CARTRIDGE BODY O-RING O-RING BACK-UP RING PISTON BODY O-RING HEX HD CAPSCREW, 3/8-16X2-1/2, GR5 NOTE: ONLY PART NUMBERED ITEMS ARE AVAILABLE FOR SERVICE REPLACEMENT

10-31

ELECTRICAL Instrument Panel & Wiring Harness Starting Serial No.0155299S Original Issue 3-90

TO OIL TEMERATURE SENDER

TO FRAME HARNESS

Item

Part No.

Qty.

9103-5068

1

1 2

9103-3112 9103-3282

1 1

3 4 5 6 7 8 9 10 11

9020-5685 9103-3111 8850-1613 8855-4917 9020-5686 9103-3084 9020-0506 9020-5687 9020-5688

1 1 4 4 1 1 1 1 1

KG

Description Of Part INSTRUMENT PANEL ASSY (includes all items except items 2,8,15 thru 19, 22, 23) DASH WIRING HARNESS TRANSMISSION TEMPERATURE GAUGE AMMETER CIRCUIT BREAKER, 10 AMP HEX NUT, #10-32 LOCK WASHER, #10 FUEL GAUGE BRAKE WARNING LIGHT CIRCUIT BREAKER, 30 AMP WATER TEMPERATURE GAUGE HOURMETER

Item

Part No.

Qty.

12 13 14 15 16 17

9020-5690 8666-1083 9020-0434 9103-3317 9105-3378 8830-1052

1 1 1 1 1 2

18 19 20 21 22 23

8855-1005 8850-1608 9103-1102 8348-3075 9104-5033 9104-3077

2 2 1 1 1 1

Description Of Part OIL PRESSURE GAUGE PLUG BUTTON HORN BUTTON IGNITION/START SWITCH DIODE ASSY ROUND HD MACHINE SCREW, #6-32x 3/8 LOCK WASHER, #6 HEX NUT, #6-32 INSTRUMENT PANEL EYELET TERMINAL BRAKE LIGHT HARNESS PRESSURE SWITCH

11-1

ELECTRICAL Instrument Panel & Wiring Harness Starting Serial No. 0155382S Original Issue 1-96

Item

1 2 3 4 5 6 7 8 9

Part No.

Qty.

9103-5068

1

9103-3112 9103-3111 8855-4917 8850-1613 9020-5688 9020-5687 9020-5685 9020-5686 9103-3247

1 2 4 4 1 1 1 1 1

Description Of Part INSTRUMENT PANEL ASSY (includes all items except items 15 thru 21) INSTRUMENT PANEL HARNESS CIRCUIT BREAKER LOCKWASHER, #10X.062X.047 HEX NUT, #10-32 HOURMETER WATER TEMP. GAUGE AMMETER FUEL GAUGE OIL PRESSURE GAUGE

Item

Part No.

Qty.

10 11 12 13 14 15 16 17 18 19 20 21

9108-3221 9020-0434 9108-3259 8521-1041 9104-1632 9103-3317 9103-3383 9002-7187 9103-3282 9103-3084 9104-5033 9103-3416

1 1 1 1 1 1 1 1 1 1 1 1

Description Of Part PLUG BUTTON, 5/8 HOLE BUTTON SWITCH ROCKER SWITCH PLUG BUTTON, 3/4 HOLE INSTRUMENT PANEL IGNITION - START SWITCH DIODE ASSY TY-RAP TRANSMISSION TEMP. GAUGE BRAKE WARNING LIGHT BRAKE LIGHT HARNESS PRESSURE SWITCH

11-1

ELECTRICAL Batteries & Cables Starting Serial No. 0155299S Original Issue 3-90 Revised 5-31-05

Item

JD

Part No.

Qty.

*1

8097-3021

2

2 3 4 5 6 7 8

9040-3432 7714-3006 8584-1094 9020-0382 9103-3042 9103-3086 9020-0811

1 2 1 2 1 1 1

Description Of Part BATTERY (12 volt, 1000 amps), TOP STUD, 3/8-16 UNC THREAD, BCI GROUP 31 BATTERY HOLD DOWN LOCK NUT SUPPORT CLAMP HOLD DOWN STUD NEGATIVE BATTERY CABLE POSITIVE BATTERYCABLE GROUND CABLE

* Added part number & changed description on item 1.

11-2

ELECTRICAL Boom Section Wiring Starting Serial No. 0155299S Original Issue 3-90 Revised 11-04-05

Item

Part No.

Qty.

1

8830-1099

6

2 3 4 5 6 7 8 9 10 11 12 13

8855-1007 9104-4546 9104-3118 8594-1016 8820-1004 9104-6001 8855-1009 8850-1004 9104-3161 9104-3119

14 15 16 17 18 19 20 21 22 23

8856-1107 9104-6002 8850-1612 9104-3117 9104-3120 8850-1008 8850-1008 9020-7041 9020-0313 9104-6007

JD

Description Of Part

ROUND HD MACHINE SCREW, #10-24X1-3/4 6 LOCKWASHER, #10 3 SWITCH 1 WIRING HARNESS ASSEMBLY 2 SUPPORT CLAMP 6 HEX HD CAPSCREW, 1/4-20X7/8, GR5 1 HOSE SUPPORT 10 LOCKWASHER, 1/4 2 HEX NUT, 1/4-20 2 NYLON TUBE FITTING, 3/4X1/2 1 WIRING HARNESS ASSEMBLY A/R NYLON TUBE, 3/4 O.D. Ref PUSH BEAM CABLES, (see page 3-5 for details) 8 FLAT WASHER, 1/4 1 SWITCH COVER 2 HEX NUT, #10-24 1 WIRING HARNESS ASSEMBLY 6 CUSHION CLAMP 1 HEAVY HEX JAM NUT, 1/2-13 1 HEX NUT, 1/2-13 1 SPRING RETAINER 1 SPRING 1 HOSE TAKE-UP WELDMENT

Item

Part No.

24 8820-1010

26 27 28

9002-8959 9104-1014 8820-1008

29

38 39

Description Of Part

Ref

25

30 31 32 33 34 35 36 37

Qty.

9104-3122 8668-3122 9103-3079 9002-8960 9104-1554 9104-3199

9104-5035 9104-4475

* Revised illustration.

SOLENOID VALVE ASSEMBLY, (see page 10-28 for details) 2 HEX HD CAPSCREW, 1/4-20X2-1/4, GR5 6 FEMALE TERMINAL 2 JUMPER WIRE 2 HEX HD CAPSCREW, 1/4-20X1-3/4, GR5 Ref SOLENOID VALVE ASSEMBLY, (see page 10-27 for details) 1 WIRING HARNESS ASSEMBLY A/R SPLIT WIRE LOOM, 1/2 I.D. 1 TY-RAP 1 WIRING HARNESS ASSEMBLY 1 MALE TERMINAL 1 JUMPER WIRE 2 SQUARE NUT, #10-24 Ref SERIES PARALLEL CONTROL VALVE, (see page 10-13 for details) 1 JUMPER WIRE 3 LEVER/ROLLER ASSEMBLY NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE

11-3

ELECTRICAL Miscellaneous Electrical Components Starting Serial No. 0155299S Original Issue 3-90

Item

Part No.

Qty.

1 2 3 4

2492-1395 2492-1394 8855-1009 8820-1003

1 1 2 2

5 6 7

2492-1393 8666-1084

8 9 10 11

8368-3181 9002-7187 8688-3260 8820-1018

12 13 14 15

8855-1010 7722-3003 8668-3480 9104-3228

Description Of Part

HORN NUT HORN BRACKET LOCKWASHER, 1/4 HEX HD CAPSCREW, 1/4-20X3/4, GR5 1 HORN 1 HORN RELAY Ref WIRE HARNESS ASSY (see pages 5-1 and 11-3 for details ) 2 TY-RAP BASE 2 TY-RAP 1 RING TERMINAL 2 HEX HD CAPSCREW, 5/16-18X3/4, GR5 2 LOCKWASHER, 5/16 1 TRAVEL ALARM 1 BUTT CONNECTOR 1 GROMMET

11-4

MISCELLANEOUS Frame Decals Starting Serial No. 0155299S Original Issue 3-90

Item

Part No.

Qty.

1 2

9020-7488 8830-2128

1 2

3 4 5 6 7 8 9

9104-3033 9100-3040 9106-3047 7733-3027 9100-3039 9103-3362 9104-3171

1 1 1 1 1 1 1

10 11 12 13

7702-3007 9103-3089 9104-3215 9104-3172

1 1 1 1

14 15

9103-3024 9103-3090

1 1

16

9103-3011

1

Description Of Part MOUNTING PLATE ROUND HD MACHINE SCREW, 1/4-20X1 LIFT CAPACITY DECAL FORWARD-REVERSE DECAL WARNING DECAL MADE IN U.S.A. DECAL SHIFT DECAL CAUTION DECAL SWING FORK DECAL, LEFT (used on machines with swing forks) BATTERY INSTRUCTION STICKER HORN DECAL WARNING DECAL SWING FORK DECAL, RIGHT (used on machines with swing forks) HUB LOCKOUT DECAL WINCH DECAL (used on machines with winch & truss boom) HANDS WARNING DECAL

Item

Part No.

Qty.

17 18 19 20 21 22 23 24 25 26 27 28 29 30

9100-3030 9104-3184 8834-3901 9100-3052 9100-3051 7702-3006 9020-6194 8364-1675 7733-3011 8360-1011 9104-3129 9100-3044 9104-3169 9103-3102 8830-1193

1 1 4 1 1 1 1 1 1 1 1 1 1 1 4

31 32

8855-4900 9104-3173

4 1

33

9104-3141

1

Description Of Part PATENT DECAL SERIAL NO. & ATTACHMENT PLATE DRIVE SCREW, #10x1/2 WARNlNG DECAL WARNING DECAL HYDRAULIC OIL DECAL TRIM, 17" LONG GRADALL DECAL, WHITE GRADALL DECAL, BLACK DANGER DECAL PARKING BRAKE DECAL BOOM OPERATING DECAL SWING FORK LOAD CHART MANUAL HOLDER ROUND HD MACHINE SCREW, #10-32X1/2 INTERNAL TOOTH WASHER, #10 SWING FORK CAUTION DECAL (used on machines with swing forks) SERVICE DECAL

12-1

MISCELLANEOUS Boom Decals Starting Serial No. 0155299S Original Issue 3-90 Revised 2-6-97 9' 1 1/2" (109 1/2") 7' 1 1/2" (85 1/2") 37 1/2"

8 7/8" (TYP)

9' 3 3/8" (111 3/8") 7' 7" (91") 67" 41" 37" 19"

19 5/8"

12 1/2" (TYP)

20 1/2" (TYP)

6 5/8" (TYP)

10" (TYP)

18" 1" (TYP)

6 7/8" R

Item

Part No.

Qty.

1

9104-3331 9104-3332 9104-3333 9104-3334 9104-3335 9104-3336 9100-3016 9104-3134 7702-3009 9100-3018 9104-3135 9112-3042 9112-3043 9100-3020 9104-3136

1 1 1 1 1 1 1 1 2 1 1 1 1 1 1

2 3 4 5 6 7 8

Description Of Part "6" DECAL, WHITE (standard) "6" DECAL, BLACK (optional) "7" DECAL, WHITE (standard) "7" DECAL, BLACK (optional) "8" DECAL, WHITE (standard) "8" DECAL, BLACK (optional) "1" DECAL, WHITE (standard) "1" DECAL, BLACK (optional) HOLE WARNING DECAL "2" DECAL, WHITE (standard) "2" DECAL, BLACK (optional) "3" DECAL, WHITE (standard) "3" DECAL, BLACK (optional) "4" DECAL, WHITE (standard) "4" DECAL, BLACK (optional)

Item

Part No.

Qty.

Description Of Part

9

9112-3044 9112-3045 9112-3037 9112-3038 9020-0445 9020-0688 9020-6491 8856-1108 9100-3031

1 1 1 1 1 1 1 1 1

9104-3034 9104-3035 9104-3329 9104-3330 9103-3023

2 2 1 1 1

"5" DECAL, WHITE (standard) "5" DECAL, BLACK (optional) GRADALL DECAL, WHITE (standard) GRADALL DECAL, BLACK (optional) PENDULUM BEARING SHOULDER BOLT, 1/4-20 SAE WASHER, 5/16 BOOM ANGLE DECAL, WHITE (standard) "10" DECAL, WHITE (standard) "10" DECAL, BLACK (optional) "544B" DECAL, WHITE (standard) "544B" DECAL, BLACK (optional) QUICK SWITCH WARNING DECAL

10 11 12 13 14 15 16 17 18

* Added dimensions to decals.

12-2

OPTIONAL EQUIPMENT Dual Hose Reel Assembly Starting Serial No. 0155299S Original Issue 3-90

Item

1 2 3 4 5 6 7 8 9 10 11 12 13 14

Part No.

Qty.

9104-3106

1

9104-4225 9104-4226 9104-4227 9104-4228 9104-4229 9104-4230 9104-4231 9104-4232 9104-4233 9104-4234 9104-4235 9104-4236 9104-4237

Description Of Part

DUAL HOSE REEL ASSY (includes all items) 1 SEAL KIT (includes items 13, 14) 1 FRAME ASSY 1 BEARING KIT, SPRING END 1 SHAFT KIT 1 DISC KIT 1 WRAPPER KIT 1 BEARING KIT, SWIVEL END 1 SWIVEL KIT 1 TENSION WRENCH KIT 1 SPRING MOTOR KIT 1 SPRING MOUNTING KIT 1 PAWL KIT 1 STUB SHAFT Ref O-RING (included in seal kit) Ref SEAL ASSY (included in seal kit)

13-1

OPTIONAL EQUIPMENT Dual Hose Reel & Hydraulic System Starting Serial No. 0155299S Original Issue 3-90 Revised 12-1-93 TO CONTROL VALVE

TOP VIEW

FRONT Item

Part No.

1 2 3 4 S 6 7 8 9 10 11

8859-1207 8866-2022 9002-2043 9002-9938 9104-3196 9020-7393 8471-7505 9020-7464 9002-7187

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

9104-6054 8820-1064 8855-1013 8820-1069 8855-1013 8850-1008 8856-1006 9104-1243 9104-1244 9104-1245 9104-3159 9104-3121 9002-9939 8471-7925 9104-1565 9104-3321 8871-2304 9020-4244 9104-3126 9020-4245 9104-3125 9104-6059 8820-1033

Qty.

Description Of Part

Ref MAIN CONTROL VALVE ASSY (see page 10-10 for details) 2 O-RING 2 CONNECTOR (includes item 2) 2 HOSE ASSY 2 BULKHEAD ELBOW, 90 DEGREES 1 TUBE ASSY 1 TUBE ASSY 2 HOSE ASSY 12 CUSHION CLAMP 2 NYLON TIE 1 SPRING TENSIONING SPANNER WRENCH (supplied with hose reel) 1 REEL BRACKET WELDMENT 8 HEX HD CAPSCREW, 1/2-13X7/8, GR5 8 LOCKWASHER, 1/2 6 HEX HD CAPSCREW, 1/2-13X2, GR5 6 LOCKWASHER, 1/2 6 HEX NUT, 1/2-13 1 FLAT WASHER, 1/2 1 ROLLER SUPPORT 1 ROLLER SUPPORT 1 ROLLER SUPPORT 1 HOSE ASSY 3 ROLLER ASSY 2 BULKHEAD UNION 2 HOSE ASSY 1 GROMMET, 16-1/4" LONG 2 BULKHEAD UNION 2 REDUCING BUSHING, 1/2X3/8 1 HYDRAULIC COUPLER, MALE 1 DUST CAP 1 HYDRAULIC COUPLER, FEMALE 1 DUST CAP 1 SUPPORT WELDMENT 4 HEX HD CAPSCREW, 3/8-16X3/4, GR5

FRONT VIEW

Item

Part No.

Qty.

35 36

8855-1011 8820-1036

4 6

37 38 39 40

8856-1004 8855-1011 8850-1006

41

8820-1066

42 43 44

8855-1013 8850-1008

Description Of Part

LOCKWASHER, 3/8 HEX HD CAPSCREW, 3/8-16X1-1/4, GR5 6 FLAT WASHER, 3/8 6 LOCKWASHER, 3/8 6 HEX NUT, 3/8-16 Ref DUAL HOSE REEL ASSY (see page 13-1 for details) 4 HEX HD CAPSCREW, 1/2-13X1-1/4, GR5 4 LOCKWASHER, 1/2 4 HEX NUT, 1/2-13 AR FLEX GUARD, 5" NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE.

13-2

OPTIONAL EQUIPMENT Sway, Auxiliary & Tilt Controls Starting Serial No. 0155299S Original Issue 3-90

Item

Part No.

Qty.

Description Of Part

1 2 3 4 5 6 7

9002-1552 8863-1301 9104-1236 9020-6861 8852-1204 8850-1006 8826-1030

3 3 1 1 2 2 2

8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

9103-1013 8668-3117 8850-1008 8855-1013 8855-1010 8850-1305 9040-3406 9020-3502 9020-0774 8856-1113 9002-8662 9020-0290 9020-6859 8863-1479 8867-1008 9103-1189 9020-5983 9020-5541 9020-5571 9002-0489

1 1 1 1 1 1 1 1 1 10 6 10 1 2 4 1 1 1 1 4

CLEVIS PIN COTTER PIN, 1/16X1/2 CABLE END CABLE ASSY HEX LOCKNUT, 3/8-16 HEX NUT, 3/8-16 SOCKET BUTTON HD CAPSCREW, 3/8-16X1-1/4 CABLE BRACKET BALL JOINT HEX NUT, 1/2-13 LOCKWASHER, 1/2 LOCKWASHER, 5/16 HEX NUT, 5/16-24 HANDLE WELDMENT SHOULDER BOLT HANDLE GRIP FLAT WASHER, 5/8 WAVE BEND WASHER NEEDLE BEARING HOUSING WELDMENT ROLL PIN, 3/16X1-1/4 LUBE FITTING, STRAIGHT, 1/4-28 SPACER BELL CRANK BELL CRANK SHAFT PAN HEAD SCREW, #2

Item

Part No.

Qty.

Description Of Part

28 29 30 31 32 33 34 35 36 37 38 39 40

9020-6045 9040-2904 9020-0299 9020-5981 8863-1309 9020-0688 9002-1557 9020-0559 9002-7987 8882-1004 8850-1406 9020-2361 8820-1328

1 1 1 1 1 1 1 1 6 6 6 2 1

41 42 43

9020-5533 8850-1010 9104-6051

2 2 2

CONTROL PANEL CONTROL PANEL KNOB HANDLE, R.H. COTTER PIN, 3/32X3/4 BEARING CLEVIS PIN SPRING SPRING CLEVIS ADJUSTABLE YOKE END, 3/8-24 HEX JAM NUT, 3/8-24 ROD HEX HD CAPSCREW, 5/8-11X6-1/2, GR5 BELL CRANK HEX NUT, 5/8-11 CONTROL ROD

13-3

OPTIONAL EQUIPMENT 100 Degree Swing Fork Assembly Starting Serial No. 0155299S Original Issue 3-90

SIDE VIEW B

A

A B

SECTION A-A

Item

Part No.

Qty.

9104-5030

1

1

9104-6061

2 3 4

9104-1326 8858-1136

5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

9104-1324 8867-1008 9104-1322 8320-1024 9104-3125 9020-4245 8866-1013 9104-3126 9020-4244 8471-6392 9104-1325 9104-1327 8867-1022 9104-1323 8320-1026 8820-1008

21 22

8856-1002 9104-3186

Description Of Part

100 DEGREE SWING FORK ASSY (includes all items) 1 SWING FORK CARRIAGE WELDMENT 2 PIVOT PIN 4 EXTERNAL RETAINING RING Ref HYDRAULIC CYLINDER ASSY (see page 13-14 or 13-15 for details) 2 PIVOT PIN 2 LUBE FITTING, STRAIGHT, 1/4-28 2 LOCKING PLATE 4 HEX HD CAPSCREW 1 DUST CAP 1 HYDRAULIC COUPLER, FEMALE 2 MALE CONNECTOR, 1/2X1/2 TUBE 1 DUST CAP 1 HYDRAULIC COUPLER, MALE 2 HOSE ASSY 2 PIVOT PIN 2 BUSHING 2 LUBE FITTING, 90 DEGREES, 1/8 2 LOCKING PLATE 4 HEX HD CAPSCREW 2 HEX HD CAPSCREW, 1/4-20X1-3/4, GR5 2 FLAT WASHER, 1/4 1 DOUBLE PILOT CHECK VALVE

SECTION B-B

Item

Part No.

Qty.

23 24 25 26

9104-1361 9104-1362 8859-1205 8866-2084

2 2 2 2

27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

8859-1204 9020-4097 7713-3201 8866-2105 8866-2018 8859-1205 8866-2152 8859-1204 8820-1105 8852-1310 9020-0003 9055-1013 9104-1356 9104-6062 8822-1054

2 2 2 6 2 2 2 2 4 4 4 1 6 1 4

42 43

9104-1355 9104-6069 9104-6078 9104-3221 9103-3038 9103-3039

2 1 1 2 1 2

44 45 46

Description Of Part FITTING ORIFICE FITTING O-RING ELBOW, 45 DEGREES (includes item 27) O-RING HOSE ASSY HOSE ASSY ELBOW, 90 DEGREES (swivel nut) CONNECTOR (includes item 32) O-RING BRANCH TEE (includes item 34) O-RING HEX HD CAPSCREW, 5/8-11X4, GR5 HEX LOCKNUT, 5/8-11 COLLAR FORK PIN SPACER PIVOT WELDMENT SOCKET SET SCREW (cup point) 1/4-20 PIN SUPPORT BRACKET, L.H. SUPPORT BRACKET, R.H. DETENT PIN CHAIN, 24" CHAIN CONNECTION

13-4

OPTIONAL EQUIPMENT 100 Degree Drywall Swing Fork Assembly Starting Serial No. 0155299S Original Issue 3-90 Revised 7-13-06

LK

13-5

OPTIONAL EQUIPMENT 100 Degree Drywall Swing Fork Assembly Starting Serial No. 0155299S Original Issue 3-90 Revised 7-13-06

Item

Part No.

Qty.

Description Of Part

Item

Part No.

Qty.

Description Of Part

9055-5013

1

26

8866-2084

2

9055-6004 9104-1326 8858-1136 9045-3034 9104-1324 8867-1008 9141-1073 8320-1024 9104-3125 9116-3139

1 2 4 2 2 2 2 4 1 1

9140-3413

1

8866-1013

2

8866-2006

2

9104-3126 9116-3138

1 1

27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46

9140-3414

1

14 15 16 17 18 19

8471-8067 9104-1325 9104-1327 8867-1022 9104-1322 8320-1026

2 2 2 2 2 4

47 48 49 50 51

8859-1204 9020-4097 7713-3201 8866-2105 8866-2018 8859-1205 8866-2152 8859-1204 8820-1105 8852-1310 9020-0003 9045-3013 9045-1020 9104-1356 9104-6062 9103-3038 9103-3039 8863-1449 9114-1350 9114-6053 9114-6054 9104-3221 9015-3001 8834-1022 9055-3012 8824-1053

2 2 2 6 2 2 2 2 4 4 4 2 2 6 1 1 2 2 2 1 1 2 1 4 2 14

20

8820-1008

2

21 22 23 24 25

8856-1002 9104-3186 9104-1361 9104-1362 8859-1205

2 1 2 2 2

100 DEGREE DRYWALL SWING FORK ASSY, (includes all items) DRYWALL CARRIAGE WELDMENT PIVOT PIN EXTERNAL RETAINING RING HYDRAULIC CYLINDER ASSY PIVOT PIN LUBE FITTING, STRAIGHT, 1/4-28 LOCKING PLATE HEX HD CAPSCREW, 3/8-16X1, GR8 DUST CAP HYDRAULIC COUPLER, FEMALE, (Before S/N 2005283-01) HYDRAULIC COUPLER, FEMALE, (S/N 2005283-01 & After) MALE CONNECTOR, 1/2X1/2 TUBE, (Before S/N 2005283-01) CONNECTOR, (includes 8859-1205 o-ring), (S/N 2005283-01 & After) DUST CAP HYDRAULIC COUPLER, MALE, (Before S/N 2005283-01) HYDRAULIC COUPLER, MALE, (S/N 2005283-01 & After) HOSE ASSY PIVOT PIN BUSHING LUBE FITTING, 90 DEGREES, 1/8 LOCKING PLATE HEX HD CAPSCREW, 1/2-13X1-1/2, GR8 HEX HD CAPSCREW, 1/4-20X1-3/4, GR5 FLAT WASHER, 1/4 DOUBLE PILOT CHECK VALVE FITTING ORIFICE FITTING O-RING

52 53 54 55 56 57 58 59

8855-1011 8850-1006 9055-3013 9108-3249 7713-3140 7713-3177 9114-3282 8866-2106

8 8 2 1 1 1 2 2

ELBOW, 45 DEGREES, (includes item 27) O-RING HOSE ASSY HOSE ASSY ELBOW, 90 DEGREES, (swivel nut) CONNECTOR, (includes item 32) O-RING BRANCH TEE, (includes item 34) O-RING HEX HD CAPSCREW, 5/8-11X4, GR5 HEX LOCKNUT, 5/8-11 COLLAR DRYWALL FORK FORK PIN SPACER PIVOT WELDMENT CHAIN, 24" CHAIN CONNECTION ROLL PIN, 1/8X1-1/2 PIN SUPPORT BRACKET, L.H. SUPPORT BRACKET, R.H. DETENT PIN SERIAL NO. PLATE DRIVE SCREW, #10X3/8 SIDE DRYWALL GUARD SOCKET FLAT HD CAPSCREW, 3/816X1-1/2 LOCKWASHER, 3/8 HEX NUT, 3/8-16 BOTTOM DRYWALL GUARD CLAMP SET COVER PLATE HEX HD CAPSCREW, 5/16-18X1-3/8 PINCH POINT DECAL ELBOW, 90 DEGREES, (swivel nut)

1 2 3 4 5 6 7 8 9 10

11

12 13

ER 46361, 48255, 48655, 49939 - LK

* Revised illustration & parts list.

13-5

OPTIONAL EQUIPMENT 180 Degree Swing Frame Assembly Starting Serial No. 0155299S Original Issue 3-90

LATEST DESIGN

13-6

OPTIONAL EQUIPMENT 180 Degree Swing Frame Assembly Starting Serial No. 0155299S Original Issue 3-90

Item

Part No.

Qty.

9055-3004

1

1 2 3 4 5 6

9104-4238 9055-1013 8850-1008 8855-1013 9020-0003 8820-1074

1 1 2 2 2 2

7 8 9 10

9104-4239 9104-4240 8850-1112 8820-1111

8 4 1 1

11 12 13 14

9104-4241 9104-4242 8855-1015 8820-1094

1 2 4 4

15

9104-4243

1

16 17 18 19 20 21 22 23 24 25 26 27 28 29

9104-4244 9104-4245 8867-1001 8850-1006 8850-1116 9104-4246 9104-4247 9104-4248 9104-4249 9104-4250 9104-4251 9104-4252 9104-1355 8822-1054

4 AR 6 2 1 1 1 1 2 2 1 1 2 4

30 31 32

9104-6069 9104-6078 9104-3126 9020-4245

1 1 1 1

33 34 35

8866-1013 9104-4256 8866-2065

2 1 2

Description Of Part SWING FRAME ASSY, 180 DEGREE (includes all items) FORK BASE WELDMENT FORK PIN HEX NUT, 1/2-13 LOCKWASHER, 1/2 COLLAR HEX HD CAPSCREW, 1/2-13X3-1/4, GR5 SNAP RING PIN HEAVY HEX JAM NUT, 3/4-10 HEX HD CAPSCREW, 3/4-10X2, GR5 SHAFT PIN RETAINER LOCKWASHER, 5/8 HEX HD CAPSCREW, 5/8-11X1-1/4, GR5 INTERMEDIATE LINK ASSY (includes item 16) BRONZE BUSHING SHIM LUBE FITTING, STRAIGHT, 1/8 HEX NUT, 3/8-16 HEAVY HEX JAM NUT, 1-8 PLUNGER BODY COMPRESSION SPRING PLUNGER WELDMENT THRUST BEARING LUBRICATION COLLAR SHAFT FIXED FRAME PIN SOCKET SET SCREW (cup point) 1/4-20 SUPPORT BRACKET, L.H. SUPPORT BRACKET, R.H. DUST CAP, FEMALE QUICK DISCONNECT HYDRAULIC FITTING, FEMALE, 1/2 NPT STRAIGHT FITTING HOSE ASSY W/ SPRING GUARD ELBOW, 90 DEGREES (includes item 36)

Item

Part No.

36 37 38

8859-1205 9002-0115

39 40 41

8855-1010 8850-1005 8866-2064

42 43 44 45 46 47 48

8859-1204 9104-4257 9104-4258 9104-4259 9104-4260 9104-4261 9104-4262

49

9104-4263

50 51 52 53 54 55 56 57 58 59 60 61 62 63

9104-4264 9104-4265 8850-1316 9104-4266

64 65

9104-4269 8820-1029

66 67

9104-4270 8697-1355

68 69 70

9103-3039 9103-3038 9104-3221

9104-4267 9104-4268

9040-0910 9104-3125 9104-4244

Qty.

Description Of Part

2 O-RING 2 HEX HD CAPSCREW, 5/16-18X4-1/2 Ref SWING VALVE ASSY (see page 13-8 for details) 4 LOCKWASHER, 5/16 4 HEX NUT, 5/16-18 11 ELBOW, 90 DEGREES (includes item 42) 12 O-RING 1 HOSE ASSY W/SPRING GUARD 1 HOSE ASSY W/SPRING GUARD 1 HOSE ASSY W/SPRING GUARD 1 HOSE ASSY W/SPRING GUARD 1 HOSE ASSY W/SPRING GUARD 2 HYDRAULIC CYLINDER ASSY (includes items 49 thru 60) AR HYDRAULIC REPAIR KIT (includes items 54, 57, 58, 59 & 60) 1 TUBE ASSY 1 ROLL PIN 1 HEX NUT, 1-14 1 PISTON 2 PISTON SEAL 1 ROD ASSY 1 GLAND 1 O-RING 1 BACK-UP RING 1 ROD SEAL 1 ROD WIPER 4 SPHERICAL BEARING 1 DUST CAP, MALE 1 QUICK DISCONNECT HYDRAULIC FITTING, MALE, 1/2 NPT 1 HOSE ASSY W/ SPRING GUARD 2 HEX HD CAPSCREW, 5/16-18X3-1/4, GR5 1 HOSE ASSY W/ SPRING GUARD 1 ELBOW, 90 DEGREES, LONG (includes item 42) 2 CHAIN CONNECTION 1 CHAIN, 24" 2 DETENT PIN NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE.

13-7

OPTIONAL EQUIPMENT (9055-3007 & 9055-3016) Swing Valve Assembly Original Issue 3-90 Revised 10-22-96

Item

*

Part No.

Qty.

Description Of Part

Item

Part No.

Qty.

Description Of Part

9055-3007

2

10

8821-1034

4

9055-3016

2

11

9104-4285

1

9104-4303

1

SWING VALVE ASSY (includes all items except seal kits) SWING VALVE ASSY (includes all items except seal kits) SWING VALVE SEAL KIT (includes quantity of (1) Seal Kit item 2, quantity of (3) O-Rings item 12, quantity of (2) Seal Kits item15) CHECK VALVE ASSY (includes items 3 thru 9) CHECK VALVE SEAL KIT (includes items 4, 8 & 9) RETAINER O-RING SPRING BALL & SPRING GUIDE ASSY CAGE O-RING BACK-UP WASHER

9055-3014

1

12 13 14

9104-4301

3 1 2

15

9104-4302

AR

SOCKET HD CAPSCREW, #10-24X1-1/2, GR8 GAGE ISOLATOR VALVE (use with 9055-3007 only) GAGE ISOLATOR VALVE (use with 9055-3016 only) O-RING VALVE BODY COUNTERBALANCE VALVE ASSY (includes item 16 thru 20) COUNTERBALBANCE VALVE SEAL KIT (includes items 16 thru 20) BACK-UP WASHER O-RING O-RING BACK-UP WASHER O-RING

1

9104-4284

1

2

9104-4002

AR

3 4 5 6 7 8 9

KG

1 1 1 1 1 1 1

*

16 17 18 19 20

* Added 9055-3016 and 9055-3014.

2 1 1 1 1

NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE.

13-8

OPTIONAL EQUIPMENT Single Hose Reel & Hydraulic System Starting Serial No. 0155299S Original Issue 3-90 Revised 2-14-95

SEE PAGE 13-2 FOR DUAL HOSE REEL & HYDRAULIC SYSTEM

REAR VIEW OF BOOM

AUXILIARY VIEW OF SOLENOID VALVE ON ENGINE

KG

Item

Part No.

Qty.

1 2 3 4 5 6 7 8 9 10 11 12

8866-2240 8866-1065 8471-6377 8471-7530 9020-7464 7713-3497 7713-3498 7713-3499 8866-1013 8866-2120 9104-6060 8820-1037

1 1 1 1 8 2 2 4 2 1 1 4

13 14 15 16

8856-1004 8855-1011 8850-1006

17

8820-1064

18 19 20 21 22 * 23 *24 *25 *26 * 27

8855-1013 8471-7531 9002-9939 9002-9935 9020-5120 9104-3322 8471-7925 9104-3159 8866-2106 7713-3256

Description Of Part

SWIVEL NUT RUN TEE, 1/2 TUBE UNION, 1/2 TUBE HOSE ASSY HOSE ASSY HYDRA-ZORB CLAMP CLAMP SET COVER PLATE HEX HD CAPSCREW MALE CONNECTOR, 1/2X1/2 TUBE ELBOW, 45 DEGREES (swivel nut) SINGLE REEL BRACKET HEX HD CAPSCREW, 3/8-16X1-1/2, GR5 4 FLAT WASHER, 3/8 4 LOCKWASHER, 3/8 4 HEX NUT, 3/8-16 Ref SINGLE HOSE REEL ASSY (see page 13-11 for details) 6 HEX HD CAPSCREW, 1/2-13X7/8, GR5 6 LOCKWASHER, 1/2 1 HOSE ASSY 2 BULKHEAD UNION, 5/8 TUBE 1 REDUCER, 5/8 TUBE TO 1/2 TUBE 1 HOSE ASSY 1 DRAIN TUBE ASSY 2 HOSE ASSY 1 HOSE ASSY 2 ELBOW, 90 DEGREES (swivel nut) 1 HOSE ASSY

* Change Part Number on item 23, and added Part Numbers 24 thru 27.

13-9

OPTIONAL EQUIPMENT Winch & Hydraulic System Starting Serial No. 0155299S Original Issue 3-90

Item

Part No.

Qty.

1 2 3 4 5 6 7 8 9 10 11 12

9020-4244 9104-3126 8866-2106 9020-4245 9104-3125 8866-1017 7713-3256 8471-6404 9103-3159 9103-3161 8866-2108

1 1 3 1 1 2 1 2 2 2 1 Ref

13 14 15 16 17 18 19 20

8820-1069 8855-1013 8850-1008 9020-7882 9020-1443 9103-1077 9102-1009 8866-1011

4 4 4 1 1 1 1 1

Description Of Part MALE HYDRAULIC COUPLER DUST CAP ELBOW, 90 DEGREES (swivel nut) FEMALE HYDRAULIC COUPLER DUST PLUG MALE CONNECTOR, 1/2X3/4 TUBE HOSE ASSY HOSE ASSY TUBE END REDUCER, 1 TO 3/4 FLOW REGULATOR ELBOW, 90 DEGREES (swivel nut) WINCH ASSY (see pages 13-12 & 13-13 for details) HEX HD CAPSCREW, 1/2-13X2, GR5 LOCKWASHER, 1/2 HEX NUT, 1/2-13 CABLE HOOK & BALL BAR RING MALE CONNECTOR, 1/4X1/2 TUBE

13-10

OPTIONAL EQUIPMENT (9104-3165) Single Hose Reel Assembly Starting Serial No. 0155299S Original Issue 3-90 Revised 10-22-96

Item

1 2 3 4 5 6 * 7 8 9 10 11 12 13 14 15 16 17 18 KG

Part No.

Qty.

Description Of Part

Item

Part No.

Qty.

Description Of Part

9104-3165

1

19

9104-4287

1

9104-4476

1

9104-4477 9104-4478 9104-4479 9104-4294 9104-4293 9104-4480 9104-4481 9104-4482 9104-4483 9104-4484 9104-4485 9104-4486 9104-4487 9104-4488 9104-4292 9104-4489 9104-4490 9104-4491

1 1 1 1 1 1 2 1 4 7 4 8 1 1 1 2 2 1

SINGLE HOSE REEL ASSY (includes all items) FRAME ASSY (includes items 1 2, 3, 4, 5, 8, 9, 11 & 12) HOLDING DOG & RACHET KIT (optional) (includes items 13 thru 18) BASE PLATE FRAME, DRUM END FRAME, SPRING END BEARING, FLANGETTE BEARING, FLANGETTE SHAFT RETAINING RING RETAINING RING BOLT NUT BOLT LOCKWASHER SPRING HOLDING DOG GASKET BOLT LOCKWASHER SHAFT ASSY

20 21 22 23 24 25 26

9104-4291 9104-4492 9104-4289 9104-4290 9104-4288 9104-4493 8855-1006 9104-4494 8820-1075

1 1 2 2 1 1 3 3 4

27 28 29 30 31 32 33 34 35 36

9104-4495 9104-4496 9104-4497 9104-4498 9104-4499 9104-4500 9104-4501 9104-4502 8855-1009 8820-1001

8 4 1 4 4 1 1 4 4 4

37 38 39 40

9104-4503 9104-4504 9104-4505 9104-4296

2 1 1 1

SPRING MOTOR KIT (standard) SPRING MOTOR KIT (opt. reverse) PAWL SPRING PAWL GASKET HUB COVER LOCKWASHER, #8 ROUND HD MACHINE SCREW HEX HD CAPSCREW, 1/2-13X3-1/2, GR5 LOCKWASHER BOLT RATCHET PLATE SPACER NUT DRUM DISC DRUM DISC DRUM CORE SEGMENT LOCKWASHER, 1/4 HEX HD CAPSCREW, 1/4-20X1/2, GR5 REDUCER REDUCER TEE SWIVEL JOINT

* Changed quantity on item 7, fixed art to reflect this change.

13-11

OPTIONAL EQUIPMENT (9103-3196) Winch Assy Starting Serial No. 0155299S Original Issue 3-90

13-12

OPTIONAL EQUIPMENT (9103-3196) Winch Assy Starting Serial No. 0155299S Original Issue 3-90

Item

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

Part No.

Qty.

9103-3196 9103-4161

1 1

9103-4162

1

9103-4163

1

9103-4164

1

9103-4187 9103-4196 9103-4193 9103-4194 9103-4201 9103-4177 9103-4204 9103-4176

1 2 1 6 6 3 60 3 1 6 1 3 6 7 3 1 1 1 2 2 1 1 2 5 1 1 1 1 1 2 1 1 1 1 1 1 2

9103-4198 9103-4180 9103-4178 9103-4200 9103-4199 9103-4166 9103-4172 9103-4173 9103-4179 9103-4190 9103-4168 9103-4206 9103-4197 9103-4208 9103-4186 9103-4185 9103-4202 9103-4169 9103-4192 9103-4184 9103-4203 9103-4191 9103-4181

Description Of Part WINCH ASSY (includes all items) SEAL KIT (includes items 20, 33, 37, 46, 47, 48, 52, 54 & 57) HYDRAULIC MOTOR SEAL KIT (includes items 46, 47 & 48) FINAL PLANET HUB ASSY (includes items 4, 5, 6, 7, 8 & 64) PRIMARY PLANET HUB ASSY (includes items 10 thru 14, 15, 19, 61, 62 & 63) END HOUSING BALL BEARING WEDGE CIRCLIP THRUSTWASHER FINAL PLANET GEAR NEEDLE ROLLER FINAL PLANET PIN HEX SOCKET PIPE PLUG CIRCLIP PRIMARY PLANET HUB PRIMARY PLANET GEAR THRUSTWASHER NEEDLE BEARING PRIMARY PLANET PIN CABLE DRUM O-RING BEARING FLANGE NYLON SPACER OIL SEAL PRIMARY SUN GEAR BRAKE SPACER THRUSTWASHER DIVIDER PLATE CIRCLIP BRAKE HOUSING ORIFICE PLUG SPRAG CLUTCH HEX SOCKET PIPE PLUG SPRAG CLUTCH ALIGNER SAFETY VALVE PISTON O-RING CIRCLIP MOTOR BODY CONNECTING TUBE O-RING

Item

Part No.

Qty.

38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59

9103-4213 9103-4211 9103-4216 9103-4212 9103-4217 9103-4215 9103-4210

2 1 1 1 1 2 1 1 1 1 1 6 1 1 1 4 1 1 1 1 2 6

60 61 62 63 64 65 66 67 68

8855-1010 9103-4167 9103-4205 9103-4174 9103-4175 9103-4188 8855-1011 8820-1035

6 1 1 1 1 1 2 6 6

69 70

9103-4183 9103-4189

1 1

71 72 73 74

9103-4209 9103-4214 8822-1051

4 4 2 8

75

8855-1012

8

9103-4171 9103-4170 9103-4165 9103-4207 9103-4182 9103-4195 8820-1019

Description Of Part DOWEL PIN WEAR PLATE DRIVE GEAR COVER DRIVEN GEAR DOWEL PIN THRUST PLATE HEX SOCKET PIPE PLUG SQUARE CUT SEAL RING RUBBER SPACER NYLATRON BRAKE SPRING O-RING BRAKE HUB O-RING BRAKE PLATE O-RING THRUST BEARING OIL SEAL BACKUP WASHER CIRCLIP HEX HD CAPSCREW, 5/16-18X7/8, GR5 LOCKWASHER, 5/16 PRIMARY SUN GEAR STOPPER CIRCLIP FINAL SUN GEAR FINAL PLANET HUB HEX SOCKET PIPE PLUG TIE BAR LOCKWASHER, 3/8 HEX HD CAPSCREW, 3/8-16X1, GR5 MOTOR ADAPTER HYDRAULIC MOTOR ASSY (includes items 14, 35, 38 thru 47, 71 & 72) HEX HD CAPSCREW WASHER CAPLUG HEX HD CAPSCREW, 7/16-14X1-1/4, GR5 LOCKWASHER, 7/16 NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE.

13-13

OPTIONAL EQUIPMENT (9080-1313) Hydraullic Cylinder Assembly (Jarp) Starting Serial No. 0155299S Original Issue 3-90

Item

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Part No.

Qty.

9080-1313

2

9020-2551

1

9002-2257 9002-3145 9002-2237 9002-2230 9020-7821 9020-5450 9020-7822 9002-2277 9002-2247 9040-2099 9002-4232 9002-3232 9002-3117 9040-2098 9002-2218

2 1 1 1 1 2 1 1 1 1 1 1 1 1 1

Description Of Part HYDRAULIC CYLINDER ASSY (includes all items) SEAL KIT (includes items 1, 2, 3, 8, 9, 11, 12 & 13) WEAR RING O-RING PISTON SEAL SELF-LOCKING NUT BARREL BUSHING PISTON ROD WIPER RING ROD SEAL ROD BEARING BACK-UP RING O-RING O-RING PISTON LUBE FITTING

13-14

OPTIONAL EQUIPMENT (9103-3291) Hydraulic Cylinder Assembly (Iowa) Starting Serial No. 0155299S Original Issue 3-90

Item

Part No.

Qty.

9103-3291

2

9103-4145

1

1 2 3 4

9103-4156

2 1 1 1

5 6

9103-4143 8867-1027

1 1

7 8 9 10 11 12 13 14 15 16 17

9103-4157 9103-4142

2 1 1 1 1 1 1 1 1 1 1

9103-4141

9103-4144

Description Of Part HYDRAULIC CYLINDER ASSY (includes all items) SEAL KIT (includes items 1, 2, 3, 9, 10, 11, 13, 14, 15 & 16) WEAR RING O-RING PISTON SEAL HEX LOCKNUT (lubricate & torque to 250 ft.lbs.)

CASE ASSY (includes item 7) LUBE FITTING, 90 DEGREES, 1/4-28 BUSHING SHAFT ASSY (includes item 7) WIPER U-CUP WEAR RING HEAD NYLON PLUG BACK-UP RING O-RING O-RING PISTON NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE.

13-15

OPTIONAL EQUIPMENT Electrics for Auxiliary Hydraulics Starting Serial No. 0155299S Original Issue 3-90

13-16

OPTIONAL EQUIPMENT Electrics for Auxiliary Hydraulics Starting Serial No. 0155299S Original Issue 3-90

Item

Part No. 9104-5067

1 2 3 4 5 6 7

9020-7470 9002-8955 9002-8957 9002-8978 9020-4263 9104-6093 8820-1064

8 9 10

8855-1013 9104-3265 8820-1037

11 12 13 14

8856-1004 8855-1011 8850-1006 9106-1115

Qty.

Description Of Part

Ref ELECTRICS FOR AUXILIARY HYDRAULICS (includes items 1 thru 33) 1 HEAD WIRING HARNESS 1 CONNECTOR BODY 6 MALE PIN CONNECTOR 1 CABLE CLAMP 1 CABLE CLAMP 1 ELECTRIC REEL BRACKET 6 HEX HD CAPSCREW, 1/2-13X7/8, GR5 6 LOCKWASHER, 1/2 1 ELECTRIC CABLE REEL 4 HEX HD CAPSCREW, 3/8-16X1-1/2, GR5 4 FLAT WASHER, 3/8 4 LOCKWASHER, 3/8 4 HEX NUT, 3/8-16 1 HARNESS HANGER

Item

Part No.

Qty.

15 16 17 18 19 20 21 22

9104-3263 9103-3138 7713-3498 7713-3499 8832-1048 8668-3122 9020-7661 8820-1003

1 2 2 4 4 8 Ref 2

23 24 25 26 27 28 29 30 31 32 33

8855-1009 8850-1004 9020-7711 7713-3271 7713-3270 8820-1005 8856-1002 8832-1008 8856-1102 9020-6200 9104-3278

2 2 2 1 1 1 1 4 4 17" 1

Description Of Part BOOM HARNESS CLAMP SET COVER PLATE HEX HD CAPSCREW, 1/4-20X1-5/16 SELF TAPPING SCREW, 1/4-20X5/8 TIE WRAP ELECTRICAL SOCKET HEX HD CAPSCREW, 1/4-20X3/4, GR5 LOCKWASHER, 1/4 HEX NUT, 1/4-20 MOUNTING EAR BASE PLATE CLAMP SET HEX HD CAPSCREW, 1/4-20X1, GR5 FLAT WASHER, 1/4 SELF TAPPING SCREW, #4-40X5/16 FLAT WASHER, #4 TRIM LOCK CABLE CLAMP

13-16

OPTIONAL EQUIPMENT (9103-5082) Chassis Auxiliary Electrics Starting Serial No. 0155299S Original Issue 3-90

BLACK YELLOW TO BOOM ASSEMBLY YELLOW RED

YELLOW

BLACK

CIRCUIT BREAKER

WHITE

ELECTRIC SCHEMATIC Item

Part No. 9103-5082

1 2 3 4

8850-1004 8855-1009 9020-7661 8820-1003

5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

9020-0299 9020-6128 9002-1557 8863-1309 9020-0688 9020-0290 8867-1008 9020-6222 9020-7634 9020-7716 9040-3360 9020-7645 9020-6347 9040-3396 9002-7187 9020-0351 9020-7711 9020-5983

Qty.

Description Of Part

Ref AUXILIARY ELECTRICS - CHASSIS (includes all items) 2 HEX NUT, 1/4-20 2 LOCKWASHER, 1/4 1 SIX CONTACT SOCKET 2 HEX HD CAPSCREW, 1/4-20X3/4, GR5 1 KNOB 1 HANDLE 1 CLEVIS PIN 1 COTTER PIN, 3/32X3/4 1 BEARING 2 BEARING 1 LUBE FITTING, STRAIGHT, 1/4-28 1 SPACER 2 SWITCH ASSY 1 JUMPER WIRE 1 AUXILIARY DASH HARNESS 1 JUMPER WIRE 1 CIRCUIT BREAKER 1 AUXILIARY WIRE HARNESS 4 PLASTIC TIE 1 JUMPER WIRE 1 MOUNTING EAR 1 BELL CRANK

13-17

ATTACHMENTS (9108-5058) 48" Slope Piler Carriage Original Issue 12-91 Revised 6-19-06

Item

Part No.

Qty.

Description Of Part

9108-5058

Ref

9104-3426 9108-6121 9108-6122

1 1 1 Ref

4 *5 6 7 8 9 * 10 11 * 12

9108-3248 3423263 9020-4007 9103-3186 9108-1577 9108-1594 9020-5870 9103-1236 8820-1535

1 2 1 2 1 1 AR 2 4

* 13

8820-1534 9108-1313 8820-1065 8855-1013 8852-1016 8867-1022 8856-1109 8850-1016 0510-1441 9108-1622 8471-6434 8366-1316

4 3 6 6 1 2 4 1 1 1 2 2

48" SLOPE PILER CARRIAGE, (includes all items) CAPACITY DECAL, (not shown) CARRIAGE WELDMENT ADAPTER WELDMENT SWAY CYLINDER, (see page 13-19 for details) BUSHING PIN TUBE BEARING PAD TAP BOLT THRUST WASHER SHIM SPACER HEX HD CAPSCREW, 3/8-24X1-1/4, GR5 HEX HD CAPSCREW, 3/8-24X1, GR5 KEEPER PLATE HEX HD CAPSCREW, 1/2-13X1, GR5 LOCKWASHER, 1/2 HEX LOCKNUT, 1-8 LUBE FITTING, 90 DEGREES, 1/8 FLAT WASHER, 3/8 HEX NUT, 1-8 WASHER, 1-1/16 PIN HOSE ASSY CONNECTOR

1 2 3

14 15 16 17 * 18 19 20 21 22 23 24

ER 46361, 48269, 49530, 49939, 50170 LK

Item

Part No.

Qty.

Description Of Part

8866-1010

2

8866-2018

2

9116-3138

1

9140-3414

1

9116-3139

1

9140-3413

1

28 29 30 31 * 32 33

8834-1022 9015-3001 9104-3125 9104-3126 8866-2105

4 1 1 1 2 Ref

34

8820-1040

3

35 37 38

8855-1011 9045-1058 9020-0003 8820-1105

3 1 2 2

39

8852-1310

2 1 1

CONNECTOR, (Before S/N 2005283-01) CONNECTOR, (S/N 2005283-01 & After) MALE QUICK DISCONNECT, (Before S/N 2005283-01) MALE QUICK DISCONNECT, (S/N 2005283-01 & After) FEMALE QUICK DISCONNECT, (Before S/N 2005283-01) FEMALE QUICK DISCONNECT, (S/N 2005283-01 & After) DRIVE SCREW, #10X3/8 SERIAL NUMBER PLATE DUST PLUG DUST CAP ELBOW, 90 DEGREES, (swivel nut) DUAL P.O. CHECK VALVE, (see page 13-20 for details) HEX HD CAPSCREW, 3/8-16X2-1/4, GR5 LOCKWASHER, 3/8 FORK PIN COLLAR HEX HD CAPSCREW, 5/8-11X4, GR5 LOCKNUT, 5/8-11 SUPPORT CLAMP WHIZ-LOK NUT, 3/8-16

* 25

* 26

* 27

* 36

* 40 8452-1062 * 41 7714-3015 * Revised illustration & parts list.

13-18

OPTIONAL EQUIPMENT (9108-3286) Sway Cylinder * Starting Serial No. 0155299S thru 0155481 Original Issue 12-91 Revised 1-15-98

Item

Part No.

Qty.

9108-3286

1

9108-4189

KG

1 2

9108-4185 8867-1033

3 4 5 6 7 8 9 10 11 12 13 14 15

9108-4176 9108-4184 9108-4219 9108-4220 9108-4221 9108-4222 9108-4186 9108-4223 9108-4224 9108-4188 9108-4225 9108-4226 9108-4187

Description Of Part

SWAY CYLINDER ASSY (includes all items) Ref SEAL KIT (includes items 5, 6, 7, 8, 10, 11, 13 & 14) 1 TUBE ASSY 2 LUBE FITTING - STRAIGHT, 1/4-28 2 BUSHING 1 NUT 1 WEAR RING 1 SEAL 1 O-RING 1 O-RING 1 PISTON 1 BACK-UP RING 1 O-RING 1 GLAND 1 SEAL 1 WIPER 1 ROD ASSY

* Added starting serial number.

13-19

OPTIONAL EQUIPMENT (9108-3471) Sway Cylinder Starting Serial No. 0155482 Original Issue 1-15-98

Item

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Part No.

Qty.

9108-3471

1

9108-4308

Ref

9106-4016 9114-4128 9112-4083 9114-4017 9103-4156

2 2 1 1 1

9112-4084

9112-4085

9112-4086

2 1 1 1 1 1 1 1 1 1 1 1

Description Of Part SWAY CYLINDER ASSY (includes all items) SEAL KIT (includes items 6 thru 9, 11, 12 & 14 thru 16)) BUSHING GREASE FITTING CASE ASSY CAPSCREW, #8X32X.375 LOCKNUT (lubricate & torque to 350-400 ft.lbs.)

WEAR RING PISTON SEAL O-RING O-RING PISTON O-RING BACK-UP RING CYLINDER HEAD STEP SEAL U-CUP WIPER ROD ASSY NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE

KG

13-19

HYDRAULIC COMPONENTS (9108-3262) Dual P.O. Check Valve Original Issue 12-94 Revised 1-18-96

Item

Part No.

Qty.

9108-3262 9104-4002 1 2

7713-3248

1 Ref 1 2

3 4 * 5

9108-4227 9108-4228 8859-1009

2 2 2

Description Of Part DUAL P.O. CHECK VALVE ASSY SEAL KIT (includes items 3 and 4) BODY CHECK VALVE (includes items 3 and 4) O-RING O-RING O-RING NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE.

KG

* Added item 5.

13-20

ATTACHMENTS (9045-5035) & (9045-5037) 6 Ft. Vertical Mast Original Issue 12-91 Revised 7-06-06

Item

Part No.

Qty.

Description Of Part

Item

Part No.

Qty.

9045-5035

1

9

8866-1013

1

9045-5037

1

8866-2006

1

9104-3339

1

10 11

8866-1016 8866-1180

1 1

9045-3031 9045-3032 9045-6002 8471-7640 9116-3138

1 1 1 1 1

9140-3414

1

5 6 7

9104-3126 2443-1386 8820-1037

1 2 2

12 13 14 15 16 17 18 19 20 21

8850-1006 8855-1011 9015-3001 8834-1022 9045-1039 9103-4372 9103-4373 9103-4374 9103-4375 9103-4376

2 2 1 4 1 2 2 6 AR 4

8

8856-1004

2

6 FT. MAST ASSY, (48" carriage), (includes all items) 6 FT. MAST ASSY, (66" carriage), (includes all items) 544B CAPACITY CHART (located in cab) CARRIAGE WELDMENT - 48" CARRIAGE WELDMENT - 66" ADAPTER WELDMENT HOSE ASSY MALE HYDRAULIC COUPLING, (Before S/N 2005283-01) MALE HYDRAULIC COUPLING, (S/N 2005283-01 & After) DUST CAP CLAMP HEX HD CAPSCREW, 3/8-16X1-1/2, GR5 FLAT WASHER, 3/8

22

9103-4377

2

1 2 3 4

ER 46361, 49939 - LK

Description Of Part MALE CONNECTOR, 1/2X1/2 TUBE, (Before S/N 2005283-01) CONNECTOR, (includes 8859-1205 o-ring), (S/N 2005283-01 & After) MALE CONNECTOR, 5/8X1/2 TUBE FEMALE ELBOW, 90 DEGREES, 1/2X1/2 TUBE HEX NUT, 3/8-16 LOCKWASHER, 3/8 SERIAL NO. PLATE DRIVE SCREW, #10X3/8 STOP TUBE RETAINING RING CHAIN ROLLER LOAD ROLLER, (inside carriage frame) SHIM SIDE THRUST ROLLER, (small outside roller) SCREW

* Revised illustration & parts list.

13-21

OPTIONAL EQUIPMENT (9103-5220) Auxiliary Controls Assembly Original Issue 11-93 STANDARD AUXILIARY CONTROLS HANDLE

A C VIEW C-C C

A B

VIEW A-A

SECTION THRU CAB

THIS OPTION DRAWS APPROX. 2 AMPS. TOTAL

#2 WIRE (SIDE SHIFT)

B

VIEW B-B

GREEN/YELLOW WIRE (GROUND)

#1 WIRE (MAST)

#3 WIRE (SWING)

#5 WIRE (EXTRA)

TO IGN. SWITCH

#4 WIRE (PANEL) TO AMMETER TO 5 BUTTON HANDLE

8"

VIEW INSIDE CAB LOOKING AT FRONT

SIDE VIEW WITHOUT SKIN PLATE

13-22

#16

OPTIONAL EQUIPMENT (9103-5220) Auxiliary Controls Assembly Original Issue 11-93

IGNITION START SWITCH #16 N.O. RELAY

AMMETER

#16 10 AMP. CIRCIUT BREAKER (6) HANDLE COMMON

5 BUTTON HANDLE SW-1 PUSHBUTTON SPOT MOMENTARY SW-2 PUSHBUTTON SPOT MOMENTARY SW-3 PUSHBUTTON SPOT MOMENTARY SW-4 PUSHBUTTON SPOT MOMENTARY SW-5 PUSHBUTTON SPOT MOMENTARY

N.O.

(1)

N.O.

(2)

N.O.

(3)

N.O.

(4)

N.O.

(5)

TO #1 (MAST)

TO #2 (SIDE SHIFT)

TO #7 (SWING)

TO #8 (PANEL)

TO #9 EXTRA

GREEN/YELLOW TO #3 (GROUND)

"TM" PANEL ORANGE)

TO BOOM ASSY

"S" MAST (BLACK) "A" OPEN (BLUE) "RT" SWING (GREEN) "LT" SIDE SHIFT (RED) VIEW FROM WIRE INSERTION END

"GD" GROUND (WHITE)

Item

Part No. 9103-5220

9103-5221 9103-5222

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

9103-6107 9020-0290 8867-1008 9020-2361 8882-1004 9002-7987 8850-1406 9020-5533 9104-6051 9002-1552 8863-1301 9002-2043 9002-9938 9020-7393 9104-3196 9103-1465 9020-0774 8850-1112 8856-1113 9002-8662 9103-1464 8832-1015

Qty.

Description Of Part

Ref AUXILIARY CONTROLS ASSY (includes items 1 thru 21, 23, 24, 25, 26 & 38) Ref AUXILIARY FIELD INSTALLATION (includes items 1 thru 27 & item 40) Ref AUXILIARY ELECTRIC INST. (includes items 28 thru 37, item 39, & items 41 thru 46) 1 AUXILIARY HANDLE WELDMENT 4 BEARING 3 LUBE FITTING, STRAIGHT, 1/4-28 1 LINKAGE ROD 3 ADJUSTABLE YOKE END 3 SPRING CLEVIS 3 HEX JAM NUT, 3/8-24 1 BELLCRANK 1 LINKAGE ROD 1 CLEVIS PIN 1 COTTER PIN, 1/16X1/2 2 HOSE ASSY 2 90 DEGREE BULKHEAD ELBOW 1 TUBE ASSY 1 TUBE ASSY 1 HANDLE INSERT 1 HANDLE GRIP 1 HEAVY HEX JAM NUT, 3/4-10 4 FLAT WASHER, 3/4 2 WAVE BEND WASHER 1 COVER PANEL Ref SELF TAPPING SCREW, #6-32X1/2

Item

Part No.

Qty.

Description Of Part

23 24 25

8866-2107 8692-3006 8866-2008 8859-1207 8866-2022 8859-1207 9103-3239 9103-3387 9103-3425 9002-8956 9002-8958 9002-8978 9040-3396 9002-7187 9002-8968 9103-3391 9103-3394 9103-3417

2 1 1 1 1 1 1 1 1 1 6 1 1 4 1 6 1 1 AR 1 1 1 2

ELBOW, 90 DEGREES (swivel nut) ADAPTER, 3/4X5/8 CONNECTOR (includes o-ring) O-RING CONNECTOR (includes o-ring) O-RING CONVERSION KIT FIVE BUTTON HANDLE GROMMET CONNECTOR BODY TERMINAL CABLE CLAMP AUXILIARY WIRING HARNESS TY-RAP CONNECTOR INSULATED RING TERMINAL AUXILIARY CONTROL DECAL AUXILIARY CONTROL DECAL LOOM, 5/16" I.D. MAIN CONTROL VALVE 10 AMP CIRCUIT BREAKER CIRCUIT BREAKER BRACKET PAN HD SELF TAPPING SCREW, #10-32X1/2 RELAY WIRE, BLACK, 16 GAUGE INSULATED FEMALE SPADE

26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46

9103-3168 8688-3071 7736-3191 8832-1039 7738-3410 7716-3102

1 AR 4

NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE.

13-22

OPTIONAL EQUIPMENT (9103-5266) Tilt On Joystick Original Issue 11-93

Item

Part No. 9103-5266

1 2 3

12

8866-1306 8471-8323 8866-2035 8859-1204 8866-2105 7713-3196 9130-3038 8820-1009 8856-1107 8855-1009 8850-1004 8866-2005 8859-1204 8866-2064

13 14 15 16 17

8859-1204 9108-5071 9020-7719 8866-2239 7713-3447 8471-7956

4 5 6 7 8 9 10 11

Qty.

Description Of Part

Ref TILT ON JOYSTICK (includes all items) 1 UNION TEE, 1/2 TUBE 1 HOSE ASSY 1 CONNECTOR (includes o-ring) 1 O-RING 2 ELBOW, 90 DEGREES (swivel nut) 1 HOSE ASSY 1 FOUR-WAY SOLENOID VALVE 2 HEX HD CAPSCREW, 1/4-20X2, GR5 2 FLAT WASHER, 1/4 2 LOCKWASHER, 1/4 2 HEX NUT, 1/2-20 2 CONNECTOR (includes o-ring) 2 O-RING 2 ELBOW, 90 DEGREES (includes o-ring) 2 O-RING 1 ORIFICE FITTING 2 JUMPER WIRE 1 SWIVEL NUT RUN TEE, 3/8 TUBE 1 HOSE ASSY 1 HOSE ASSY

Item

Part No.

Qty.

18 19 20 21

9013-3488 9103-3487 9103-3483

2 2 1 Ref

22 23 24 25 26 27 28 29 30

9130-3041 9104-3431 8698-3188 8668-3480 7716-3102

Description Of Part

ORIFICE PLATE CHECK VALVE PLATE ACTUATOR ASSY KIT MAIN CONTROL VALVE (see page 10-10 for details) Ref JOYSTICK ASSY (see page 10-29 for details) 1 BOOM CONTROL DECAL 1 SWAY COVER PLATE 1 EYELET, #10X16-14 3 BUTT CONNECTOR, 16-14 31" 14 GAUGE WIRE, WHITE 2 FEMALE BLADE, 16-14 31" 14 GAUGE WIRE, BLACK 62" 14 GAUGE WIRE, RED NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE.

13-23

OPTIONAL EQUIPMENT (9103-5261) Cab Enclosure Original Issue 11-93 TOP VIEW

HEATER

FAN WIPER MOTOR

WIRING SCHEMATIC

85"

SECTION A-A

13-24

OPTIONAL EQUIPMENT (9103-5261) Cab Enclosure Original Issue 11-93

Item

Part No. 9103-5261

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

9103-6119

9002-7315 9002-7319 9020-0506 8850-1613 8855-4917 8698-3188 9020-3376 8668-3480 9103-1486 9108-1599 7738-3744 9020-6134 9103-1494 9103-1490 9103-1521 8820-1005

21 22 23 24 25 26

9104-3429 9100-3053 7714-3004 7714-3006

27 28 29 30 31

9103-1507 1440-3190 9020-5888 8830-1309

Qty.

Description Of Part

Ref CAB ENCLOSURE (includes all items) 1 TOP WINDOW FRAME 11' WEATHER STRIP 1 TOP WINDOW, SAFETY GLASS, 7/32" THICK, 24-7/8X31-7/8 24' WEATHER STRIP 13 SELF-TAPPING SCREW 35 SELF-TAPPING SCREW 1 CIRCUIT BREAKER, 30 AMP 2 HEX NUT, 10-32 2 LOCKWASHER, #10 2 TERMINAL 1 FUSE HOLDER 3 CRIMP ON CONNECTOR 1 JUMPER WIRE 1 JUMPER WIRE 1 HEATER SWITCH 2 JUMPER WIRE 2 JUMPER WIRE 1 JUMPER WIRE 2 HEATER MOUNTING BRACKET 4 HEX HD CAPSCREW, 1/4-20X1, GR5 1 HEATER 1 HEATER DECAL 4 WHIZ LOK SCREW, 5/16-18X1-1/4 4 WHIZ LOK NUT, 5/16-18 1 SLIDING DOOR WINDOW 1 LEFT SIDE WINDOW 7/32" THICK (contact Gradall Parts) 1 LEFT SIDE WINDOW FRAME AR VULKEM CAULK 7' WEATHER STRIP 1 PLUNGER SOCKET 4 FLAT HD MACHINE SCREW, 1/4-20X3/4

Item

Part No.

Qty.

Description Of Part

32 33 34 35 36 37 38

8852-1304 9020-6169 8668-3193 9020-6170 9020-5886 9020-3627 8820-1031

4 1 4 1 1 1 1

39 40 41 42 43 44 45 46 47

9020-3840 8832-1039 9002-7214 9103-1530 1440-3190 9103-3464 9103-3465 9020-6023 8820-1003

1 2 2 1 AR 1 1 1 1

48 49 50 51

8850-1004 9020-0680 8832-1015 9108-3376

1 1 4 1

HEX LOCKNUT, 1/4-20 HEATER HOSE HOSE CLAMP HEATER HOSE DOOR HOLD PLUNGER HANDLE HEX HD CAPSCREW, 3/8-16X1/2, GR5 PULL HANDLE SELF-TAPPING SCREW BUTTON GROMMET FRONT WINDOW FRAME VULKEM CAULK WIPER ARM WIPER BLADE WIPER MOTOR HEX HD CAPSCREW, 1/4-20X3/4, GR5 HEX NUT, 1/4-20 DEFROSTER FAN SELF-TAPPING SCREW EMERGENCY EXIT DECAL (locate on corner post next to emergency release cord) CHANNEL MOULDING RELEASE FILLER STRIP FRONT WINDOW, SAFETY GLASS, 7/32' THICK (contact Gradall Parts) HEX HD CAPSCREW, 3/8-16X2, GR5 HEX NUT, 3/8-16 DOOR DOOR POST

52 53 54

10' 10' 1

55

8820-1039

4

56 57 58

8850-1006 9080-1238 9040-3082

4 1 1

NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE

13-24

OPTIONAL EQUIPMENT (9104-3353) Engine Block Heater Original Issue 6-94

!

REPLACES FROST PLUG ON RIGHT SIDE OF ENGINE.

Item

KG

Part No.

Qty.

9104-3353

1

Description Of Part BLOCK HEATER

13-25

OPTIONAL EQUIPMENT (9104-5129) Steer Axle Advantage Kit FOR SERVICE ONLY Original Issue 2-97 Revised 1-12-99

1

NOTE #1: CUSTOMER TO USE EXISTING WHEEL HUBS & HARDWARE, DRIVE MOTORS, DRIVE MOTOR TUBE ASSEMBLIES, AND DRAIN LINE HOSES OR ORDER SEPARATELY IF REPLACEMENT IS REQUIRED.

2 21

3

22

4

20 19

12

NOTE #2: CYLINDER BASE END MUST BE FREE TO ROTATE. SHIM STEER CYLINDER BASE END AS REQUIRED TO MAINTAIN A TOTAL MAX. GAP OF 1/16".

7 18 27 26 19

8 9 17

23 24

5

NOTE #3: SHIM BOTTOM KNUCKLES AS REQUIRED TO MAINTAIN NO MORE THAN 1/32" MOVEMENT. SHIM TOP KNUCKLES AS REQUIRED TO MAINTAIN NO MORE THAN 1/16" GAP. MUST HAVE A MINIMUM OF ONE SHIM.

25

28

6

UPPER

29 30 31 32

15

NOTE #4: ITEM 55 TO BE USED WITH FAIRFIELD HUBS ONLY.

16

43

7

8

LOWER

9

44 37

15 14

LEFT SIDE

10 12 11

42

13

39 40

ENLARGED VIEW

41 45 46

UPPER

47

53 36

35

37

56

38

54 55

49 50

48

15 LOWER

34

51

61

RIGHT SIDE

58

57 52

20 33

60 63

PCN 971053, 971316, 980730 - JH

62

59

FRONT OF MACHINE

* Revised illistration and parts list, also added note #4.

13-26

OPTIONAL EQUIPMENT (9104-5129) Steer Axle Advantage Kit FOR SERVICE ONLY Original Issue 2-97 Revised 1-12-99

NOTE #1: CUSTOMER TO USE EXISTING WHEEL HUBS & HARDWARE, DRIVE MOTORS, DRIVE MOTOR TUBE ASSEMBLIES, AND DRAIN LINE HOSES OR ORDER SEPARATELY IF REPLACEMENT IS REQUIRED. NOTE #2: CYLINDER BASE END MUST BE FREE TO ROTATE. SHIM STEER CYLINDER BASE END AS REQUIRED TO MAINTAIN A TOTAL MAX. GAP OF 1/16".

NOTE #3: SHIM BOTTOM KNUCKLES AS REQUIRED TO MAINTAIN NO MORE THAN 1/32" MOVEMENT. SHIM TOP KNUCKLES AS REQUIRED TO MAINTAIN NO MORE THAN 1/16" GAP. MUST HAVE A MINIMUM OF ONE SHIM. NOTE #4: ITEM 55 TO BE USED WITH FAIRFIELD HUBS ONLY.

Item

Part No.

Qty.

9104-5129

Ref

9103-5240

1

9104-5152

Ref

1

8852-1312

2

2 3

9108-1415 9104-1481

2 2

4 5 6 7 8 9 10 11 12 13 14 15

9112-1239 9104-1439 8852-1306 9112-1240 9112-3030 8859-1032 9112-3027 9112-3029 8859-1104 9112-1091 9104-1733 9104-6126

2 2 2 4 4 4 2 2 4 2 AR 1

16 17 18 19 20 21 22 23 24

8692-1268 9112-3028 9108-1693 8858-1323 8867-1022 9104-1732 9104-1438 8859-1019 9104-1459 8850-1416

2 2 2 4 4 AR AR 2 2 2

25

8320-1140

2

26 27 28 29 30

9103-3444 9103-3445 9114-1424 9104-1596 9104-1449

2 2 2 AR AR

Description Of Part STEER AXLE ADVANTAGE KIT (includes all items except 33, 50 & 51) STEERING KNUCKLE KIT (includes items 2,4, 7 thru 14, 16 thru 22, 28 thru 32, 45, 53, 57 & 58 - one kit does both sides) STEERING CYLINDER PIN KIT (includes one each of items 1, 2, 3, 12 & 21 thru 24 - one kit needed for each side) HEX LOCKNUT, 3/4-10 (torque to 160-175 ft.lbs.)

DIRT SHIELD STEERING CYLINDER PIN (knuckle end) BUSHING TIE ROD PIN LOCKNUT, 3/8-16 BUSHING BACK-UP RING O-RING BUSHING (lower) O-RING O-RING THRUST BUSHING SHIM REAR AXLE WELDMENT (includes items 10, 17, 60 & 61) LIP SEAL BUSHING (upper) UPPER KING PIN RETAINING RING LUBE FITTING, 30 DEGREES, 1/8 SPACER SPACER O-RING WASHER HEX JAM NUT,1-14 (torque to 225-250 ft. lbs.)

HEX HD CAPSCREW, 3/8-16X2-3/4, GR8 STREET ELBOW LUBE FITTING LOWER KING PIN SHIM (20 gauge thick, see note #3) SHIM (.060 thick, see note #3)

PCN 971053, 971316, 980730 - JH

Item

Part No.

Qty.

31 32 33 34 35 36 37 38

9104-1450 9104-1451 9112-0004 8867-1008 8850-1006 8855-1011 8320-1144

AR AR 2 1 2 2 6 2

39

9108-1695

2

40 41 42

8871-1280 9104-1598

2 AR 2

43

9108-1523 9108-1522 8820-1035 8821-1121

1 1 4 2

9112-0003 9104-3247 8867-1001 9104-1731

1 2 2 16 12

44 45 46 47 48 49 50 51

12

52 53 54

9116-6063 8852-1208 9104-3222

1 2 2

55

9104-3494

2

56 57 58

9020-1918 8855-1153 8821-2321

AR 2 2

59 60 61 62

2460-1570 9112-3031 9104-1489 8821-2321

2 2 2 2

63

8850-1110

2

Description Of Part SHIM (.0478 thick, see note #3) SHIM (.106 thick, see note #3) DRIVE HUB (use existing hubs ) R.H. STEERING KNUCKLE LUBE FITTING, STRAIGHT, 1/4-28 HEX NUT, 3/8-16 LOCKWASHER, 3/8 HEX HD CAPSCREW, 3/8-16X5-3/4, GR5 STEERING CYLINDER PIVOT PIN (axle end) HEX SOCKET PIPE PLUG, 1/8 SHIM (see note #2) STEERING CYLINDER ASSY (see page 13-27 for details) L.H. TUBE SUPPORT R.H. TUBE SUPPORT HEX HD CAPSCREW, 3/8-16X1, GR5 SOCKET HD CAPSCREW, 1/2-13X6-1/2, GR8 L.H. STEERING KNUCKLE SELF-ALIGNING BUSHING LUBE FITTING, STRAIGHT, 1/8 SPACER HARDENED WASHER, 3/4 (use existing hardware) HEX HD CAPSCREW, 3/4-10X2 (use existing hardware) TIE ROD (includes item 47) HEX LOCKNUT, 1/2 12 PT. SCREW, 3/4-10X2, GR8 (lubricate & torque to 270-290 ft. lbs.) (see note #4) 12PT. SCREW, 5/8-1X2-1/4, GR8 (torque to 200 ft. lbs.) (see note #4) SHIM (10 gauge thick, see note #2) LOCKWASHER, 5/8 SLOT HD CAPSCREW, 5/8-11X3-3/4,GR8 LIP SEAL BUSHING BUSHING SOCKET HD CAPSCREW, 5/8-11X3-3/4, GR8 HEAVY HEX JAM NUT, 5/8-11

* Revised illistration and parts list, also added note #4.

13-26

OPTIONAL EQUIPMENT (9103-3499) Steering Cylinder Steer Axle Advantage Kit (Only) FOR SERVICE ONLY Original Issue 1-99

1 19 NOTE: FOR STEER AXLE ADVANTAGE KIT ONLY SEE PAGE 13-26 FOR DETAILS.

2 3

4

18

5 3 1

17 6

16

7 15 14 13 12

11

10 8 Item

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Part No.

Qty.

9103-3499

1

9114-4006

1

9114-4040

1 1 2 1 1 1 1 1 1 1 1 1

9112-4096 9114-4267 9114-4125

1 1 1 1 1 1 1

9114-4038

9114-4039 9114-4128 9114-4042 9114-4041

10

Description Of Part STEERING CYLINDER ASSY (includes all items) SEAL KIT (includes items 3, 4, 5, 7, 11, 13 thru 16) CASE ASSY LOCKNUT (torque to 400-425 ft. lbs.)

WEAR RING PISTON SEAL O-RING PISTON O-RING LUBE FITTING BUSHING ROD ASSY WIPER CYLINDER HEAD (torque to 100-400 ft. lbs.)

U-CUP STEP SEAL BACK-UP RING O-RING SELF TAPPING SCREW BUSHING LUBE FITTING

9

NOTE: ONLY ITEMS WITH PART NUMBERS ARE AVAILABLE FOR SERVICE. JH

13-27

OPTIONAL EQUIPMENT (9114-5136) Rear Axle Rework Kit FOR SERVICE ONLY Original Issue 6-99 Revised 5-31-05

FRONT OF MACHINE

Item

JD

Part No.

Qty.

Description Of Part

9114-5136

1

1 2 3

9112-3028 9114-5134

1 2 1

4 5

9114-6111 8821-1117

1 2

6 7 8 9

8855-1109 8852-1208 8858-1323 8821-1121

2 2 4 2

10 11 12 13 14 15 16

9112-3030 8859-1032 8692-1268 9112-3029 9114-1424 8855-1153 8821-2321

4 2 2 2 2 2 2

17

9114-5135

1

18 19 20

9114-6112 9108-1693 9112-3027

1 2 2

REAR AXLE REWORK KIT (includes all items) REAR AXLE WELDMENT BUSHING LUG REWORK ASSY (includes items 2 & 4) LUG WELD SOCKET HEAD CAPSCREW, 1/2-13x4-1/2, GR8 LOCKWASHER, 1/2 HEX LOCKNUT, 1/2 RETAINING RING SOCKET HEAD CAPSCREW, 1/2-13x6-1/2, GR8 BACK-UP RING O-RING LIP SEAL O-RING LOWER KING PIN LOCKWASHER, 5/8 SOCKET HEAD CAPSCREW, 5/8-11x3-3/4, GR8 LUG REWORK ASSY (includes items 2 & 18) LUG WELD UPPER KING PIN BUSHING

* Revised illustration.

13-28

OPTIONAL EQUIPMENT (9103-5253) Work Light Package Starting Serial No. 0155299S Original Issue 10-00 GREEN WIRE IS FOR BACKUP ALARM, RED WIRE IS FOR STOP LIGHT & BLACK WIRE IS FOR TAIL LIGHT.

26 27 28 29 30 31 32

33 34 NOTE: ATTACH GROUND WIRE TO SERIES/PARALLEL VALVE MOUNTING BOLT.

22

2 3 4 10 11

17

23

24 25

1

1 2 4 8 9 10 11 20 21

1

13 14 15 16

17

FUEL

AMPS

0IL

TEMP

TRANS TEMP

7

HOURMETER

1

5 6 12 19

1

19

1

TO RELAY

ACC

AC C

T BA

ST

BAT

18

IG N

TO CIRCUIT BREAKER

IG

N

IGNITION SWITCH

TO LIGHTS ON CAB AND STOP LIGHT ON COUNTERWEIGHT

17

TO CAB DOME LIGHT

SVC

13-29

OPTIONAL EQUIPMENT (9103-5253) Work Light Package 11 41 11 41 41 43 I

IGNITION-START SWITCH

+ I

TO WORK,GAUGE LIGHTS

11 41

TO IGN. SWITCH TO AMMETER

19 46

A

S

TO STOP-LIGHT SWITCH

11 41 43

(#10)

30

86

S

14 N.O. RELAY

AMMETER 85

87

87A

16 16

(#10)

6 AMP. CIRCUIT BREAKER

16

35 36 37 38 40

42 44 45

A. 10 G

B

TO BACK-UP ALARM

A. 16 G

(#16)

Starting Serial No. 0155299S Original Issue 10-00

TO BACK-UP LIGHT

GA

.

GA

.

GA

.

GA

39

39

36 35

.

BUSS BAR 20 AMP. CIRCUIT BREAKER

N.O. RELAY 85

TRANS TEMP GAUGE LIGHT

WORK LIGHT

OIL GAUGE LIGHT

WORK LIGHT

(#16)

WORK LIGHT

STOP LIGHT SWITCH

11 41 43

11 41 43

3A

(#16)

(#14)

87A

(#16)

87

(#16)

(#16) FUEL GAUGE LIGHT (#16)

86

30

WORK LIGHT SWITCH

AMMETER LIGHT

10 AMP. CIRCUIT BREAKER (#16)

(#14)

DOME LIGHT

10 AMP. CIRCUIT BREAKER

+12V FROM REV SWITCH

DOME LIGHT SWITCH

BACK-UP ALARM

SIDE VIEW WITHOUT SKIN PLATE

VIEW INSIDE CAB LOOKING AT FRONT

(#16)

TAIL LIGHT (BLACK)

STOP LIGHT (RED)

BACK-UP LIGHT (GREEN)

OIL TEMP GAUGE LIGHT

Part No.

Qty.

Description Of Part

Item

Part No.

Qty.

Description Of Part

9103-5253

1

1 2

9002-7214 9112-5110

7 3

26 27 28

9112-1145 9112-1146 9136-5045

1 1 1

3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

8096-3050 9002-8960 8820-1031 8855-1011 9100-3055 7738-3467 9103-3360 9103-1528 8820-1035 9112-1150 7716-3102 7738-3470 9101-1009 9002-9955 8832-1022 2486-1167 8668-3480 9020-3376 8698-3188 8850-1006 9002-7319 8871-2232 8871-1380 8366-3097 8348-3075

1 2 1 3 1 1 5 2 2 3 9 1 1 1 2 1 3 1 4 2 4 1 1 1 2

WORK LIGHT PACKAGE, (includes all items) BUTTON GROMMET HALOGEN WORKLIGHT KIT, (includes the following two items) UTILITY FLOOD LIGHT MALE TERMINAL HEX HD CAPSCREW, 3/8-16X1/2, GR5 LOCKWASHER, 3/8 LIGHTS DECAL LIGHT SWITCH GAUGE LIGHTING KIT MOUNTING BRACKET HEX HD CAPSCREW, 3/8-16X1, GR5 JUMPER WIRE SLIP-ON ELECTRICAL CONNECTION BOOT MOUNTING BRACKET RUBBER GROMMET SELF TAPPING SCREW, #8-32X3/8 INTERIOR LIGHT BUTT CONNECTOR IN-LINE FUSE, 6 AMP EYELET HEX NUT, 3/8-16 DR & TAP SCREW,1/4-20X1 STREET TEE, 1/4 REDUCING BUSHING, 1/4x1/8 STOP LIGHT SWITCH EYELET

29

9112-3065 8666-1147 8666-1149 8666-1152 8668-3480 8203-3996 8668-3122 8820-1108

1 38" 38" 38" 3 45" 2 1

30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46

8856-1115 8855-1016 7716-3105 8698-3191 8688-3260 8688-3071 8698-3041 7736-3191 8698-1178 7738-3410 8832-1039 8666-1147 8666-1174 9103-3391 9103-3463 8698-3190 8666-1156

1 1 3 1 1 2 1 1 1 2 2 AR AR 5 2 2 AR

TAIL LIGHT HOUSING TAIL LIGHT BRACKET TAIL LIGHT ASSEMBLY, (includes the following seven items) TAIL LIGHT WIRE, 16 GAUGE, (black) WIRE, 16 GAUGE, (green) WIRE, 16 GAUGE, (red) BUTT CONNECTOR WIRE LOOM TIE WRAP HEX HD CAPSCREW, 3/4-10X1-1/4, GR5 FLAT WASHER, 3/4 LOCKWASHER, 3/4 BULLET RECEPTACLE EYELET EYELET CIRCUIT BREAKER, 10 AMP CIRCUIT BREAKER, 20 AMP CIRCUIT BREAKER BRACKET BUSS BAR RELAY SELF TAPPING SCREW,#10-32X1/2 WIRE, 16 GAUGE, (black) WIRE, 10 GAUGE, (black) INSULATED RING TERMINAL INSULATED FEMALE SPADE INSULATED RING TERMINAL WIRE, 14 GAUGE, (black)

Item

SVC

13-29

OPTIONAL EQUIPMENT (9104-5154) Deluxe Light Package Starting Serial No. 0155299S Original Issue 10-00

10 12 13

10 11 13

6 7 8

14 15 16 17

1 2 3 4 5

9 9

22 31 33

TO BACK-UP ALARM

3A

C B A

19 22 23

20 18 21 23

26

14 15 16 17

19 22 23 C B A

GRAY

BLACK

BROWN

RED/GREEN

END VIEW OF SHROUD (L.H. HEADLIGHT) GRAY

BLACK

BROWN

RED

END VIEW OF SHROUD

I

AMTR

24

TORQ TEMP

AUX

G

BATT

FUEL

S

BATT

42

AUX

24

(R.H. HEADLIGHT)

S

I

S

I

+

TEMP

I

S

H

G

O

U

AUX

R

M

G S

TO N.O. RELAY #1

ET

BATT

OIL

ER

11

I

5 TO DIMMER SWITCH "B" R

H

A

44 45

44 49 TO CIRCUIT BREAKER

37 38 39 40 41

BRAKE

BRAKE

DO NOT ENGAGE PARK BRAKE WHILE MACHINE IS IN MOTION - STATIC BRAKE ONLY

LIGHTS

WHEN TRAVELING AT HIGH SPEEDS FOR OVER 2 MILES, DISENGAGE REAR HUBS BY REVERSING SMALL COVER PLATE AT HUB CENTER.

9103-3418

TO FRONT HEAD LIGHTS

SVC

TO REAR TAIL LIGHTS

25

13-30

OPTIONAL EQUIPMENT (9104-5154) Deluxe Light Package Starting Serial No. 0155299S Original Issue 10-00 BRAKE SWITCH INSTALLATION

34

TO 25B IN ENGINE HARNESS TO 25B IN REVERSE SWITCH CONNECTION

16 46 47

36

TO STOPLIGHT SWITCH TO FLASHER TO HEADLIGHT SWITCH

DIMMER SWITCH MOUNTING ON FLOOR PLATE

TO SPOTLIGHTS

35

GREEN

30

86

FLASHER N.O. RELAY #1

85

87A

15 AMP CIRCUIT BREAKER

TURN SIGNAL SWITCH

87

15 AMP CIRCUIT BREAKER

10 AMP CIRCUIT BREAKER

BLUE

WHITE

YELLOW

YELLOW

BLK/GREY

BROWN

A

BLACK

S

(#14) BROWN

I

GRAY

B

IGNITION-START SWITCH

(#14) GRAY

S

(#14) BLACK

I

RED

(#16)

AMMETER

STOP LIGHT SWITCH

(#16) BLACK (#16) BROWN (#16) BLACK

FUEL GAUGE LIGHT

B DIMMER SWITCH

SPOTLIGHT

AMMETER LIGHT

Description Of Part

9104-5154

1

1 2 3 4 5 6 7 8

9020-0999 8098-3168 9101-3026 8698-3193 8668-3480 2460-1671 9104-1727 8830-1380

1 1 1 6 8 2 2 8

9 10

9002-7214 9136-5045

2 2

11 12 13 14 15 16 17 18 19 20 21 22 23

9112-3065 8666-1147 8666-1149 8666-1152 8668-3480 8203-3996 8668-3122 9104-1729 9104-1730 9112-1146 8366-1336 8662-1230 8855-1009 8850-1004 8096-3055 8096-3060 9108-3400 8096-3068 8096-3069 8096-3066

1 38" 38" 38" 3 45" 2 1 1 2 7 7 10 7 1 2 1 1 14 7

DELUXE LIGHT PACKAGE, (includes all items) TURN SIGNAL SWITCH FLASHER SWITCH PIG TAIL CONNECTOR BULLET CONNECTOR BUTT CONNECTOR SPOTLIGHT MOUNTING PLATE FLAT HD MACHINE SCREW, #10-32 x 2 BUTTON GROMMET TAIL LIGHT ASSEMBLY, (includes the following seven items) TAIL LIGHT WIRE, 16 GAUGE, (black) WIRE, 16 GAUGE, (green) WIRE, 16 GAUGE, (red) BUTT CONNECTOR WIRE LOOM TIE WRAP L.H. REAR LIGHT BRACKET R.H. REAR LIGHT BRACKET TAIL LIGHT BRACKET WELD STUD, 1/4-20X5/8 SUPPORT CLAMP LOCKWASHER, 1/4 HEX NUT, 1/4-20 W. PACK CONNECTOR, (tower) W. PACK CONNECTOR, (shroud) REAR WIRING HARNESS W. PACK CONNECTOR, (female pin) W. PACK CONNECTOR, (male pin) W. PACK CONNECTOR, (cable seal)

HEADLIGHT SWITCH SPOTLIGHT

87A

TO DIRECTIONAL CONTROL SOLENOID VALVE

85

25A 3C

3A

BACK-UP ALARM

3B

(#16) BLACK

(#16) RED/BLACK

(#16) BLACK

OIL TEMP GAUGE LIGHT

87

R

SPOT LIGHT SWITCH

SIDE VIEW WITHOUT SKIN PLATE

86

30

N.O. RELAY #2 H

25B

SPOTLIGHT SWITCH

TRAN. TEMP GAUGE LIGHT

25B

FROM REVERSE MICRO SWITCH

OIL GAUGE LIGHT

3A

8"

Qty.

SVC

(#14) BLACK

(#14) BLACK

VIEW INSIDE CAB LOOKING AT FRONT

Item Part No.

PARK LIGHT (BLACK)

(#10) BLACK

BLACK

51

TURN LIGHT (RED)

(#14) RED

(#14) RED/GREEN

54

54 51 29 43 44

29 43 44

LO-BEAM LIGHT (BROWN)

(#14) BROWN

(#14) BLACK

.

HI-BEAM LIGHT (GRAY) (#14) GRAY

(#14) GRAY

(#16) BLACK

GA

.

HI-BEAM LIGHT (GRAY)

(#14) BROWN

(#14) BLACK

GA

LO-BEAM LIGHT (BROWN)

(#14) BLACK

A.

16

16

TURN LIGHT (RED)

BLACK

10 G

50

PARK LIGHT (BLACK)

(#10)

A.

14 GA .

14 GA 16 .

GA .

16 GA .

29 43 44

32 43 48

50 51 52 53 55

BLACK

TO IGN. SWITCH

29 30 44 30 32 48

(#16)

TO AMMETER

16 G

5 29 44 5 29 44 43 44 45 5 43 44 28 49 56 27 28 56

(#16) GREY/RED (#16) BLACK (#16) BLACK BACKUP LIGHT (GREEN)

Item Part No.

TURN/STOP LIGHT (RED)

TAIL LIGHT (BLACK)

TAIL LIGHT (BLACK)

TURN/STOP LIGHT (RED)

BACKUP LIGHT (GREEN)

Qty.

Description Of Part HEAD/TURN/PARK/LAMP KIT HEAD LIGHT MOUNTING BRACKET FRONT WIRING HARNESS CRIMP ON CONNECTOR INSULATED RING TERMINAL INSULATED FEMALE SPADE INSULATED RING TERMINAL W. PACK CONNECTOR, (shroud) INSULATED FEMALE SPADE W. PACK CONNECTOR, (cable seal) STREET TEE, 1/4 REDUCING BUSHING, 1/4X1/8 STOPLIGHT SWITCH HEADLAMP SWITCH FLAT WASHER, 7/16 ROUND HD MACHINE SCREW, #10-32X3/8 LOCKWASHER, #10 HEX NUT, #10-32 GAUGE LIGHTING KIT INSULATED RING TERMINAL WIRE, 16 GAUGE, (black) INSULATED RING TERMINAL DIMMER SWITCH HEX HD CAPSCREW, 1/4-20X5/8, GR5 WIRE, 10 GAUGE, (black) INSULATED RING TERMINAL CIRCUIT BREAKER, 10 AMP CIRCUIT BREAKER, 15 AMP CIRCUIT BREAKER BRACKET BUSS BAR RELAY SELF TAPPING SCREW, #10-32X1/2 WIRE, 14 GAUGE, (black)

24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

9108-3398 9104-1728 9108-3399 8348-3078 8698-3188 7716-3102 8698-3190 8096-3062 9103-3463 8096-3067 8871-2232 8871-1380 8366-3097 8668-3127 8856-1110 8830-1191

1 2 1 1 2 6 2 2 2 8 1 1 1 1 2 1

40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56

8855-1007 8850-1613 9103-3360 9103-3391 8666-1147 8348-3075 8668-3136 8820-1002 8666-1174 8698-3187 8688-3071 9103-3462 7736-3191 8698-1178 7738-3410 8832-1039 8666-1156

1 1 5 6 AR 3 1 3 AR 3 1 2 1 1 2 2 AR

13-30