JLG 45HA Parts Manual (3120626)PDF Download En

3120626

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3

TABLE OF CONTENTS SECTION 1 - FRAME........................................................................................................................................................................... 9 FIGURE 1-1. FRAME AND STEERING INSTALLATION - 5FT-9IN/1.75M 2WD FRAME (WITH SINGLE ROD CYLINDER) ....... 10 FIGURE 1-2. FRAME AND STEERING INSTALLATION - 6FT-6IN/2M 2WD FRAME (WITH DOUBLE ROD CYLINDER) .......... 14 FIGURE 1-3. FRAME AND STEERING INSTALLATION 6FT-6IN/2M 4WD FRAME ..................................................................... 18 FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS ........................................................................................................... 22 FIGURE 1-5. DRIVE HUB ASSEMBLIES ....................................................................................................................................... 28 FIGURE 1-6. DRIVE HUB/BRAKE ASSEMBLIES .......................................................................................................................... 34 FIGURE 1-7. DRIVE BRAKE ASSEMBLY - AUSCO ...................................................................................................................... 40 FIGURE 1-8. DRIVE BRAKE ASSEMBLY - MICO ......................................................................................................................... 42 FIGURE 1-9. DRIVE MOTOR ASSEMBLY - 2WD ......................................................................................................................... 46 FIGURE 1-10. DRIVE MOTOR ASSEMBLY - 4WD ....................................................................................................................... 50 FIGURE 1-11. VALVES INSTALLATION (FRAME MOUNTED) ..................................................................................................... 54 FIGURE 1-12. LOCKOUT VALVE ASSEMBLY .............................................................................................................................. 58 FIGURE 1-13. TOW PACKAGE INSTALLATION ........................................................................................................................... 60 SECTION 2 - TURNTABLE ................................................................................................................................................................ 63 FIGURE 2-1. CONTROL VALVES INSTALLATIONS - STEPPER VALVES .................................................................................. 64 FIGURE 2-2. CONTROL VALVES INSTALLATIONS - VICKERS (KOHLER GAS AND ELECTRIC MACHINES) ........................ 68 FIGURE 2-3. CONTROL VALVES INSTALLATIONS - VICKERS (FORD GAS, DEUTZ DIESEL AND KUBOTA DIESEL) .......... 72 FIGURE 2-4. STEP CONTROL VALVE ASSEMBLY ..................................................................................................................... 76 FIGURE 2-5. VALVE ASSEMBLY - FPS (STEER) ......................................................................................................................... 78 FIGURE 2-6. VALVE ASSEMBLY - 4 STACK BANG-BANG .......................................................................................................... 80 FIGURE 2-7. VALVE ASSEMBLY - FPS ........................................................................................................................................ 84 FIGURE 2-8. CONTROL VALVE ASSEMBLY (VICKERS) (PRIOR TO OCTOBER 1994) ............................................................ 86 FIGURE 2-9. CONTROL VALVE ASSEMBLY - (VICKERS) (OCTOBER 1994 TO PRESENT) ..................................................... 90 FIGURE 2-10. VALVE ASSEMBLY - SINGLE STACK BANG-BANG............................................................................................. 94 FIGURE 2-11. ACCESSORY VALVE ASSEMBLY (MILLER) ........................................................................................................ 96 FIGURE 2-12. ACCESSORY VALVE ASSEMBLY (HYDRAFORCE) ............................................................................................ 98 FIGURE 2-13. TURNTABLE, BEARING AND SWING DRIVE INSTALLATION ........................................................................... 100 FIGURE 2-14. SWING BRAKE ASSEMBLY ................................................................................................................................ 104 FIGURE 2-15. SWING MOTOR ASSEMBLY ............................................................................................................................... 106 FIGURE 2-16. FORD ENGINE INSTALLATION - WITH ELECTRONIC IGNITION (PRIOR TO MARCH 1990) .......................... 108 FIGURE 2-17. FORD ENGINE INSTALLATION - WITH DISTRIBUTORLESS IGNITION SYSTEM (MARCH 1990 TO PRESENT) ...................................................................................................................................................................................................... 114 FIGURE 2-18. DUAL FUEL INSTALLATION (FORD ELECTRONIC IGNITION - PRIOR TO MARCH 1990) .............................. 122 FIGURE 2-19. DUAL FUEL INSTALLATION (FORD DISTRIBUTORLESS IGNITION - MARCH 1990 TO PRESENT) .............. 124 FIGURE 2-20. GENERATOR INSTALLATION - 110V (FORD) (OPTIONAL) .............................................................................. 126 FIGURE 2-21. DEUTZ ENGINE INSTALLATION ......................................................................................................................... 130 FIGURE 2-22. GENERATOR INSTALLATION 110 VOLT (DEUTZ) (OPTIONAL) ....................................................................... 136 FIGURE 2-23. PUMP ASSEMBLY - BARNES (FORD AND DEUTZ POWERED MACHINES) ................................................... 140 FIGURE 2-24. KUBOTA ENGINE INSTALLATION ...................................................................................................................... 142 FIGURE 2-25. THROTTLE AND FUEL SHUT-OFF INSTALLATION (KUBOTA) ......................................................................... 148 FIGURE 2-26. KOHLER ENGINE INSTALLATIONS .................................................................................................................... 150 FIGURE 2-27. DUAL FUEL INSTALLATION - KOHLER .............................................................................................................. 154 FIGURE 2-28. GENERATOR INSTALLATION (KOHLER) (OPTIONAL) ..................................................................................... 156 FIGURE 2-29. ELECTRIC POWERED MACHINES COMPONENTS INSTALLATION ................................................................ 158 FIGURE 2-30. PUMP ASSEMBLY - BARNES (KOHLER, KUBOTA AND ELECTRIC POWERED MACHINES) ........................ 162 FIGURE 2-31. BATTERY CHARGER ASSEMBLY (ELECTRIC POWERED MACHINE) ............................................................ 164 FIGURE 2-32. DOUBLE BATTERY PACKAGE AND INVERTER INSTALLATIONS (ELECTRIC MACHINE OPTIONS) ............ 166 FIGURE 2-33. TANKS INSTALLATION ........................................................................................................................................ 168 FIGURE 2-34. ROTARY OIL COUPLING INSTALLATION .......................................................................................................... 174 FIGURE 2-35. OPTIONAL MANUAL DESCENT INSTALLATION ............................................................................................... 176 FIGURE 2-36. GROUND CONTROL BOX INSTALLATION (MACHINES WITH ELECTRIC BOOM LIMIT SWITCHES BUILT PRIOR TO MAY 1988) ................................................................................................................................................................. 178 FIGURE 2-37. GROUND CONTROL BOX INSTALLATON (GAS/DIESEL MACHINES WITH HYDRAULIC BOOM LIMIT SWITCHES BUILT MAY 1988 TO MARCH 1990 AND ELECTRIC MACHINES WITH HYDRAULIC BOOM LIMIT SWITCHES BUILT MAY 1988 TO PRESENT) ................................................................................................................................................. 182 FIGURE 2-38. GROUND CONTROL BOX INSTALLATION (GAS/DIESEL MACHINES WITH HYDRAULIC BOOM LIMIT SWITCHES BUILT MARCH 1990 TO PRESENT)........................................................................................................................ 186 FIGURE 2-39. TILT INDICATOR, LIGHTS AND ALARMS INSTALLATIONS (TURNTABLE MOUNTED) .................................. 190 FIGURE 2-40. HOODS INSTALLATION (GAS/DIESEL MACHINES BUILT PRIOR TO MARCH 1990 AND ALL ELECTRIC MACHINES) ................................................................................................................................................................................. 194 FIGURE 2-41. HOODS INSTALLATION (GAS/DIESEL MACHINES BUILT MARCH 1990 THROUGH 1992) ............................ 198 FIGURE 2-42. HOODS INSTALLATION (GAS/DIESEL MACHINES BUILT 1993 TO PRESENT) .............................................. 200

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TABLE OF CONTENTS SECTION 3 - BOOM ......................................................................................................................................................................... 203 FIGURE 3-1. BOOMS AND LIMIT SWITCHES INSTALLATIONS ................................................................................................ 204 FIGURE 3-2. MAIN BOOM ASSEMBLY ....................................................................................................................................... 208 FIGURE 3-3. TOWER BOOM ASSEMBLIES ................................................................................................................................ 212 FIGURE 3-4. BOOM WIPERS INSTALLATION ............................................................................................................................ 216 SECTION 4 - PLATFORM ................................................................................................................................................................ 219 FIGURE 4-1. STANDARD PLATFORM AND FOOTSWITCH INSTALLATION ............................................................................ 220 FIGURE 4-2. LOW MOUNT PLATFORM AND FOOTSWITCH INSTALLATIONS ....................................................................... 226 FIGURE 4-3. FIBERGLASS PLATFORM INSTALLATION ........................................................................................................... 230 FIGURE 4-4. ROTATOR MOTOR ASSEMBLY ............................................................................................................................ 232 FIGURE 4-5. CONSOLE BOX ASSEMBLY - PQ CONTROLLERS AND STEPPER VALVES ..................................................... 234 FIGURE 4-6. CONSOLE BOX ASSEMBLY - PQ CONTROLLERS AND VICKERS VALVES ...................................................... 238 FIGURE 4-7. CONSOLE BOX ASSEMBLY - PQ CONTROLLERS AND VICKERS VALVE ........................................................ 242 FIGURE 4-8. CONSOLE BOX ASSEMBLY - OEM CONTROLS AND VICKERS VALVE (MACHINES BUILT PRIOR TO OCTOBER 1990) .......................................................................................................................................................................... 246 FIGURE 4-9. CONSOLE BOX ASSEMBLY - OEM CONTROLLERS AND VICKERS VALVE (MACHINES BUILT OCTOBER 1990 TO PRESENT) .............................................................................................................................................................................. 250 FIGURE 4-10. OPTIONAL COMMON PLATFORM MOUNTED COMPONENTS ......................................................................... 254 SECTION 5 - CYLINDER.................................................................................................................................................................. 259 FIGURE 5-1. ACCUMULATOR ASSEMBLY (MACHINES WITH STEPPER VALVES) ................................................................ 260 FIGURE 5-2. AXLE LOCKOUT CYLINDER ASSEMBLY .............................................................................................................. 262 FIGURE 5-3. LEVEL CYLINDER ASSEMBLY (TOWER BOOM) ................................................................................................. 264 FIGURE 5-4. LIFT CYLINDER ASSEMBLY (MAIN BOOM) .......................................................................................................... 266 FIGURE 5-5. LIFT CYLINDER ASSEMBLY (TOWER BOOM) ..................................................................................................... 268 FIGURE 5-6. PLATFORM LEVEL CYLINDER ASSEMBLY (MAIN BOOM) (PRIOR TO OCTOBER 1992) ................................. 270 FIGURE 5-7. PLATFORM LEVEL CYLINDER ASSEMBLY (MAIN BOOM) (OCTOBER 1992 TO PRESENT) ............................ 272 FIGURE 5-8. STEER CYLINDER ASSEMBLY (2WD - DOUBLE ACTING ROD) ......................................................................... 274 FIGURE 5-9. STEER CYLINDER ASSEMBLY (2WD SINGLE ACTING ROD) ............................................................................ 276 FIGURE 5-10. STEER CYLINDER ASSEMBLY (4WD) ................................................................................................................ 278 FIGURE 5-11. TELESCOPE CYLINDER ASSEMBLY (MAIN BOOM) (PRIOR TO JUNE 1991) .................................................. 280 FIGURE 5-12. TELESCOPE CYLINDER ASSEMBLY - MAIN BOOM (JUNE 1991 TO PRESENT) ............................................ 282 FIGURE 5-13. TELESCOPE CYLINDER ASSEMBLY (TOWER BOOM) (JULY 1988 TO PRESENT) ........................................ 284 FIGURE 5-14. CYLINDER BELLOWS INSTALLATION (OPTIONAL) .......................................................................................... 286 SECTION 6 - HYDRAULIC ............................................................................................................................................................... 289 FIGURE 6-1. HYDRAULIC DIAGRAM - AXLE LOCKOUT............................................................................................................ 290 FIGURE 6-2. DRIVE HYDRAULIC DIAGRAM (2WD WITH SWIVEL AND WITH VICKERS VALVES) ........................................ 292 FIGURE 6-3. DRIVE HYDRAULIC DIAGRAM (4WD WITH SWIVEL AND WITH VICKERS VALVES) ........................................ 296 FIGURE 6-4. LIFT AND LEVEL (TOWER BOOM) HYDRAULIC DIAGRAM (VICKERS VALVES AND HYDRAULIC BOOM LIMIT SWITCHES) .................................................................................................................................................................................. 300 FIGURE 6-5. LIFT AND SLAVE (MAIN BOOM) HYDRAULIC DIAGRAM..................................................................................... 302 FIGURE 6-6. PUMP HYDRAULIC DIAGRAM (VICKERS VALVES - FORD GAS AND DEUTZ DIESEL MACHINES) ................ 304 FIGURE 6-7. PUMP HYDRAULIC DIAGRAM (VICKERS VALVES - ELECTRIC MACHINES) .................................................... 308 FIGURE 6-8. ROTATION HYDRAULIC DIAGRAM ....................................................................................................................... 312 FIGURE 6-9. STEER WITH SWIVEL HYDRAULIC DIAGRAM ..................................................................................................... 314 FIGURE 6-10. SWING HYDRAULIC DIAGRAM (WITH VICKERS VALVES) ............................................................................... 316 FIGURE 6-11. TELESCOPE (MAIN BOOM) HYDRAULIC DIAGRAM.......................................................................................... 318 FIGURE 6-12. TELESCOPE (TOWER BOOM) HYDRAULIC DIAGRAM (FORD GAS AND DEUTZ DIESEL) ............................ 320 FIGURE 6-13. TELESCOPE (TOWER BOOM) HYDRAULIC DIAGRAM (ELECTRIC MACHINES) ............................................ 322 FIGURE 6-14. HYDRAULIC DIAGRAM LIST ................................................................................................................................ 324 SECTION 7 - ELECTRICAL.............................................................................................................................................................. 327 FIGURE 7-1. ELECTRICAL DIAGRAM LIST ................................................................................................................................ 328 FIGURE 7-2. ACCESSORY VALVE WIRING DIAGRAM.............................................................................................................. 334 FIGURE 7-3. CONTACTOR BOX WIRING DIAGRAM (ELECTRIC MACHINES) ........................................................................ 336 FIGURE 7-4. DUEL FUEL WIRING DIAGRAM (FORD MACHINES OPTION) ............................................................................. 338 FIGURE 7-5. GENERATOR WIRING DIAGRAM (DEUTZ MACHINES OPTION) ........................................................................ 340 FIGURE 7-6. GENERATOR WIRING DIAGRAM (FORD MACHINES OPTION) .......................................................................... 342 FIGURE 7-7. PLATFORM WIRING DIAGRAM (GAS AND DIESEL MACHINES) ........................................................................ 344 FIGURE 7-8. PLATFORM WIRING DIAGRAM (ELECTRIC MACHINES) .................................................................................... 346

6

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3120626

TABLE OF CONTENTS FIGURE 7-9. STANDARD WIRING DIAGRAM (DEUTZ DIESEL MACHINES)............................................................................ 348 FIGURE 7-10. STANDARD WIRING DIAGRAM (FORD GAS MACHINES) ................................................................................ 350 FIGURE 7-11. STANDARD WIRING DIAGRAM (ELECTRIC MACHINES) ................................................................................. 352 SECTION 8 - DECALS ..................................................................................................................................................................... 353 FIGURE 8-1. DECALS INSTALLATIONS (45HA PRIOR TO AUGUST 1991) ............................................................................. 354 FIGURE 8-2. DECALS INSTALLATIONS (45HA AUGUST 1991 TO PRESENT) ........................................................................ 358 SECTION 9 - RECOMMENDED SERVICE PARTS STOCK ........................................................................................................... 363 FIGURE 9-1. MODELS 45HA GAS AND DIESEL MACHINES WITH VICKERS VALVES STANDARD PARTS ......................... 364 FIGURE 9-2. MODELS 45HA GAS AND DIESEL MACHINES WITH VICKERS VALVES VARIABLE PARTS ........................... 366 SECTION 10 - SPECIAL OPTIONS ................................................................................................................................................. 367 FIGURE 10-1. SPECIAL OPTIONS LIST ..................................................................................................................................... 368 FIGURE 10-2. U/L MACHINES SPECIAL OPTIONS ................................................................................................................... 372 FIGURE 10-3. 440V ELECTRIC PEDESTAL MACHINE SPECIAL OPTIONS ............................................................................. 374 FIGURE 10-4. JAPANESE MACHINE OPTIONS ......................................................................................................................... 376 PART NUMBER INDEX ................................................................................................................................................................... 377

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45HA

7

SECTION 1 - FRAME

SECTION 1 - FRAME

3120626

45HA

9

SECTION 1 - FRAME FIGURE 1-1. FRAME AND STEERING INSTALLATION - 5FT-9IN/1.75M 2WD FRAME (WITH SINGLE ROD CYLINDER)

10

45HA

3120626

SECTION 1 - FRAME FIGURE 1-1. FRAME AND STEERING INSTALLATION - 5FT-9IN/1.75M 2WD FRAME (WITH SINGLE ROD CYLINDER) ITEM

PART NUMBER

2 4 5 6 7 8 9 10

2360288 2360283 2360322 2360321 0239196 4843094 2160002 4842621 3311601 4761600 4751600 4300034 1681785

11 12 13 14 14

4842622 4842794 0641406 4761400 4751400

4130210 4130265 0960839 2780153 2160002 1682020

2 2 4 4 4 Ref Ref Ref Ref 1 1 2 Ref 1 1 2 2 3 1

3840962 0630137 3300012 0721003 4761000 1120019 3450608 3322603 4740001 0440112 0440113 3960373 3323003 3450609

1 18 18 6 6 2 2 2 2 2 2 2 2 2

0239197 0252114 101 101 101 101 102 102 102 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119

3120626

QTY Ref 1 1 1 1 Ref 1 1 1 1 1 1 1 2

4130207 4130264 0960839

DESCRIPTION FRAME OPTIONS Frame Fixed Axle (Standard Stability/Standard Platform) Frame Oscillating Axle (Standard Stability/Standard Platform Frame Fixed Axle (2 to 1 Stability/Low Mount Platform) Oscillating Axle (2 to 1 Stability/Low Mount Platform) OSCILLATING AXLE INSTALLATION (OPTIONAL) Axle Weldment Fitting, Grease Pin, Pivot Nut 3/8in-16NC Lockwasher 3/8in Flatwasher 3/8in Stud (Welded on Part) Lockout Cylinder Assembly (See CYLINDER SECTION for Breakdown) Pin (Top) Pin (Bottom) Bolt 1/4in-20NC x 3/4in Lockwasher 1/4in Flatwasher 1/4in STEERING INSTALLATION ANSI Spec CSA Spec Spindle - Right Side Options: Spindle - Right Side ANSI Spec Spindle - Right Side CSA Spec Bushing, Bronze Spindle Left Side Options: Spindle Left Side ANSI Spec Spindle Left Side CSA Spec Bushing, Bronze Hub, Wheel (Includes Item 107) Fitting, Grease Steer Cylinder Assembly (See CYLINDER SECTION for Breakdown) Tie-Rod Stud, Wheel (Part of Item 103) Nut, Wheel Bolt #10-24NC x 3/8in Lockwasher #10 Cap, Hub Pin, Cotter 3/16in x 2in Nut, Slotted 1in-12NF Washer, Hardened Cup, Bearing Cone, Bearing Seal, Oil Nut, Slotted 1 1/4in-12NF Pin, Cotter 3/16in x 2 1/4in

45HA

REV

B

E C

11

SECTION 1 - FRAME ITEM 120 120 120 121 122 123 124 125 126 127 128 129 130 131 132 133

12

PART NUMBER 3421340 3421965 0440162 3431622 3450608 4712600 0440091 0642628 0560805 3312602 3300175 0560804 3300229 3323002 2160003

QTY Ref 2 2 2 1 1 1 3 2 1 2 1 1 1 1 2

DESCRIPTION Kingpin Options: Kingpin ANSI Spec Kingpin CSA Spec Washer, Thrust Pin, Clevis Pin, Cotter 3/16in x 2in Flatwasher 1in Washer, Thrust Bolt 1in-8NC x 3 1/2in Block, Tie-Rod (Right Side) Nut, Jam 1in-8NC Locknut Block, Tie-Rod (Left Side) Nut, Jam (Left Hand Thread) Nut, Jam 1 1/4in-12NF Fitting, Grease - 45

45HA

REV

3120626

SECTION 1 - FRAME FIGURE 1-2. FRAME AND STEERING INSTALLATION - 6FT-6IN/2M 2WD FRAME (WITH DOUBLE ROD CYLINDER)

14

45HA

3120626

SECTION 1 - FRAME FIGURE 1-2. FRAME AND STEERING INSTALLATION - 6FT-6IN/2M 2WD FRAME (WITH DOUBLE ROD CYLINDER) ITEM

PART NUMBER

2 3 4 5 6 7 8 9 10

2360262 2360274 0238747 4842982 0238390 2160002 4842621 3311601 4761600 4751600 4300034 1681785

11 12 13 14

4842622 4842794 0641406 4761400 0238395 0252113

101 101 101 101 102 102 102 103 104 104 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 121

3120626

4130197 4130263 0960839

1681814 1683511 4842860 3421340 3421965 0440162 3300012 0630137 0721004 4761000 1120019 3322603 3450608 4740001 4842624 2780153 0440112 0440113 3960373 3312205 0642224

QTY Ref Ref Ref Ref 1 2 1 1 1 1 1 1 2 2 2 4 4 Ref Ref Ref Ref 2 2 2 Ref 1 1 2 Ref 2 2 2 18 18 6 6 2 2 2 2 2 4 4 2 6 4

DESCRIPTION FRAME OPTIONS Frame Fixed Axle Frame Oscillating Axle OSCILLATING AXLE INSTALLATION (OPTIONAL) Axle Weldment Mounting Block Assembly - Steer Cylinder Fitting, Grease Pin, Pivot (Axle) Nut 3/8in-16NC Lockwasher 3/8in Flatwasher 3/8in Stud (Welded on Part) Lockout Cylinder Assembly (See CYLINDER SECTION for Breakdown) Pin (Top) (Lockout Cylinder) Pin (Bottom) (Lockout Cylinder) Bolt 1/4in-20NC x 3/4in Lockwasher 1/4in STEERING INSTALLATION ANSI Spec CSA Spec Spindle Options: Spindle ANSI Spec Spindle CSA Spec Bushing, Bronze Steer Cylinder Assembly Options (See CYLINDER SECTION for Breakdown) Steer Cylinder Assembly (Prior to SN 31941) Steer Cylinder Assembly (SN 31941 to Present) Tie-Rod Kingpin Options: Kingpin ANSI Spec Kingpin CSA Spec Washer, Thrust Nut, Wheel 1/2in-20NF Bolt, Wheel (Part of Item 115) Bolt #10-24 x 1/2in Lockwasher #10 Cap, Hub Nut, Slotted 1in-12NF Pin, Cotter 3/16in x 2in Washer, Hardened Block, Tie-Rod Hub, Wheel Cup, Bearing Cone, Bearing Seal, Oil Locknut 3/4in-10NC Bolt 3/4in-10NC x 3in

45HA

REV

A

7 3

15

SECTION 1 - FRAME ITEM 123 124 125 126 127

16

PART NUMBER 2160002 3323003 3450609 2160001 4740156

QTY 2 2 2 4 2

DESCRIPTION Fitting, Grease - Straight Nut, Slotted 1 1/4in-12NF Pin, Cotter 3/16in x 2 1/4in Fitting, Grease - 90 Washer, Thrust

45HA

REV

3120626

SECTION 1 - FRAME FIGURE 1-3. FRAME AND STEERING INSTALLATION 6FT-6IN/2M 4WD FRAME

18

45HA

3120626

SECTION 1 - FRAME FIGURE 1-3. FRAME AND STEERING INSTALLATION 6FT-6IN/2M 4WD FRAME ITEM

PART NUMBER

1 2 3 4 5 6 7 8 10 11

2360277 2360392 2360272 2360393 0238631 4842930 0961003 0961029 4740158 0641630 4751600 3311605 3421500 2160002 1681785

12 13 14 15 15 16 17 18 19 20 21 22

4842622 4842794 0641406 4761400 4751400 4220115 3311801 4761800 4751800 4300045 4070690 0961127

101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 117 118 118

3120626

0238637 0252271 4130192 4130190 3300229 0560714 3840861 1681892 3431622 4712600 3450606 3323002 2160002 0560605 0440091 0642628 3312602 0630369 3421190

QTY Ref 1 1 1 1 Ref 1 2 4 2 1 1 1 1 1 2 2 2 4 4 4 2 4 4 4 4 AR 2 Ref Ref Ref 1 1 1 1 1 1 1 1 1 1 6 1 3 2 3 1 Ref 4

DESCRIPTION FRAME OPTIONS Frame Fixed Axle (Machines with 8.75in & 9.5in Tires) Frame Fixed Axle (Machines with 12in Tires) Frame Oscillating Axle (Machines with 8.75in & 9.5in Tires) Frame Oscillating Axle (Machines with 12in Tires) OSCILLATING AXLE INSTALLATION (OPTIONAL) Axle Weldment Bushing, Bronze (Axle Pivot) Bushing, Bronze (Steer Pivot) Washer, Thrust Bolt 3/8in-16NC x 3 3/4in Flatwasher 3/8in Locknut 3/8in-16NC Pin, Pivot (Axle) Fitting, Grease - Straight Lockout Cylinder Assembly (See CYLINDER SECTION for Breakdown) Pin, Attach (Top) (Lockout Cylinder) Pin, Attach (Bottom) (Lockout Cylinder) Bolt 1/4in-20NC x 3/4in Lockwasher 1/4in Flatwasher 1/4in Stop, Axle Nut 1/2in-13NC Lockwasher 1/2in Flatwasher 1/2in Stud (Welded on Part) Shim Bushing, Snap STEERING INSTALLATION ANSI Spec CSA Spec Spindle (Right Side) Spindle (Left Side) Nut, Jam (Left Hand Thread) Block, Tie-Rod (Left Side) Tie-Rod Steer Cylinder Assy (See CYLINDER SECTION for Breakdown) Pin, Clevis Flatwasher 1in Narrow Pin, Cotter 3/16in x 1 1/2in Nut, Jam 1 1/4in-12NF Fitting, Grease Block, Tie-Rod (Right Side) Washer, Thrust Bolt 1in-8NC x 3 1/2in Nut, Jam 1in-8NC Bolt, Special Kingpin Options: Kingpin ANSI Spec

45HA

REV

D

E C

19

SECTION 1 - FRAME ITEM 118 118 119 120 120 120 121 121 122 123 124 126

20

PART NUMBER 3421887 3421190 0440161 3530244 3536410 0641404 4300106 4761400 0630083 4761600 4920096 0100011

QTY 4 4 2 Ref 4 4 8 8 8 8 8 4 ft/20cm AR

DESCRIPTION Kingpin CSA Spec (Prior to SN 26766) Kingpin CSA Spec (SN 26766 to Present) Bearing, Thrust Plate, Cover Options: Plate, Cover (Prior to August 1992) Plate, Cover (August 1992 to Present) Bolt 1/4in-20NC x 1/2in (Prior to August 1992) Drivescrew (August 1992 to Present) Lockwasher 1/4in (Prior to August 1992 Only) Bolt, Special Lockwasher 3/8in Wire, Safety Loctite #242

45HA

REV

3120626

SECTION 1 - FRAME FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS

22

45HA

3120626

SECTION 1 - FRAME FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS ITEM

PART NUMBER 0238521 0238521 0253630

QTY Ref Ref Ref Ref

0270217 0256126

Ref Ref

0250218

Ref

1

Ref

1 1

2780134 See Note

Ref 2

1

2780168

2

1 1

2780134 See Note

Ref 2

1

2780168

2

1 1

2780169 2780167

2 2

2 3 3

3300012 0920072

18 Ref 2

3

0920084

2

3

0920110

2

3

0920119

2

3

7018612

1

3 4 5 6 7 8

7000731 0642016 4762000 3311801 4761800 1001096405

2 12 12 4 4 2

9 10

4300092 4751800 0250432

4 4 Ref

3120626

DESCRIPTION WHEEL DRIVE INSTALLATIONS (2WD) Gas/Diesel Machines Built (Prior to October 1992) All Electric Machines Built (October 1992 to Present) Gas/Diesel Machines Built (October 1992 to Present) (Standard) Gas/Diesel Machines (Post Production Alternative) (Standard) Gas/Diesel Machines Built (October 1992 to Present) (15% Maximum Gradability) Gas/Diesel Machines (Post Production Alternative) (15% Maximum Gradability) Drive Hub Assembly Options (See DRIVE HUB ASSEMBLIES for Breakdown): Electric Machines: Electric Machines (Prior to March 1989) (W1B1 Stamped on ID Plate) (Note: When replacing complete hub recommend using 2780168 Hub Assembly.)

Electric Machines (March 1989 to Present) (W1BF Stamped on ID Plate) Gas/Diesel Machines: Gas/Diesel Machines (Prior to March 1989) (W1B1 Stamped on ID Plate) (Note: When replacing complete hub recommend using 2780168 Hub Assembly.)

Gas/Diesel Machines (March 1989 to October 1992) (W1BF Stamped on ID Plate) Gas/Diesel Machines (October 1992 to Present) (Standard) Gas/Diesel Machines (October 1992 to Present) (15% Max Gradability) Nut, Wheel Drive Brake Assembly Options: Drive Brake Assembly (Prior to January 1992) (Ausco) (See DRIVE BRAKE ASSEMBLY - AUSCO for Breakdown) Drive Brake Assembly (January 1992 to SN 33476) (Mico) (See DRIVE BRAKE ASSEMBLY - MICO for Breakdown) Drive Brake Assembly (Mico) (See DRIVE BRAKE ASSEMBLY - MICO for Breakdown) (SN 33476 to Present) Optional Brake (Mico) (May be used as alternative) (was p/n 0920117) Repair Kit - 0920117/0920119 Brake (Includes Case Seal, Piston Inner and Outer O-Rings and Back-up Rings, Stator Disc, Rotor Disc, Return Plate, Springs, Oil Seal, Bearing, 2 Retaining Rings and 2 Mounting Face Gaskets) (1 Per Assembly) Gasket, Mounting Face Bolt 5/8in-11NC x 2in Lockwasher 5/8in Nut 1/2in-13NC Lockwasher 1/2in Drive Motor Assembly (See DRIVE MOTOR ASSEMBLY - 2WD for Breakdown) (was p/n 3160132) Stud 1/2in x 5 1/2in Flatwasher 1/2in WHEEL DRIVE INSTALLATION (4WD BUILT SEPTEMBER 1989 TO PRESENT) (REAR DRIVE HAS SEPARATE HUB AND BRAKE)

45HA

REV C C 1 1

C

23

SECTION 1 - FRAME ITEM

PART NUMBER 0270158

101

24

QTY Ref Ref

101 101 102 103 103

2780175 2780167 3300012 0920072

2 2 36 Ref 2

103

0920084

2

103

0920110

2

103

0920119

2

103

7018612

1

103 104 105 106 107 108

7000731 0642014 4762000 3311801 4761800 3160130

2 24 24 4 8 4

109 110 111 112

4300092 4751800 0641810

4 8 4 Ref

112

2780150

2

112

2780193

2

112

2780191 0238859

2 2

201

2780150

4

202

3160130

4

203 204 205 206 207 208

0642014 4762000 3300012 0641810 4751800 4761800

301 301

0237850

24 24 36 8 8 8 Ref Ref 2

DESCRIPTION WHEEL DRIVE INSTALLATION (4WD) (POST PRODUCTION ALTERNATIVE) Drive Hub Assembly - Rear Options (See DRIVE HUB ASSEMBLIES for Breakdown): Drive Hub Assembly - Rear (September 1989 to November 1992) Drive Hub Assembly - Rear (November 1992 to Present) Nut, Wheel Drive Brake Assembly Options: Drive Brake Assembly (September 1989 to January 1992) (Ausco) (See DRIVE BRAKE ASSEMBLY - AUSCO for Breakdown) Drive Brake Assembly (January 1992 to SN 33475) (Mico) (See DRIVE BRAKE ASSEMBLY - MICO for Breakdown) Drive Brake Assembly (Mico) (See DRIVE BRAKE ASSEMBLY MICO for Breakdown) (SN 33476 to Present) Optional Brake (Mico) (May be used as alternative) (was p/n 0920117) Repair Kit - 0920117/0920119 Brake (Includes Case Seal, Piston Inner and Outer O-Rings and Back-up Rings, Stator Disc, Rotor Disc, Return Plate, Springs, Oil Seal, Bearing, 2 Retaining Rings and 2 Mounting Face Gaskets) (1 Per Assembly) Gasket, Mounting Face Bolt 5/8in-11NC x 2in Lockwasher 5/8in Nut 1/2in-13NC Lockwasher 1/2in Drive Motor Assembly (See DRIVE MOTOR ASSEMBLY - 4WD for Breakdown) Stud 1/2in-13NC x 5 1/2in Flatwasher 1/2in Bolt 1/2in-13NC x 1 1/4in Drive Hub/Brake Assembly - Front Options (See DRIVE HUB/BRAKE ASSEMBLIES for Breakdown) Drive Hub/Brake Assembly - Front (September 1989 to August 1992) Drive Hub/Brake Assembly - Front (August 1992 to November 1992) Drive Hub/Brake Assembly - Front (November 1992 to Present) WHEEL DRIVE INSTALLATION (4WD BUILT PRIOR TO SEPTEMBER 1989) (REAR DRIVE HAS COMBINED HUB AND BRAKE) Drive Hub/Brake Assembly - Front and Rear (See DRIVE HUB/BRAKE ASSEMBLIES for Breakdown) Drive Motor Assembly (See DRIVE MOTOR ASSEMBLY - 4WD for Breakdown) Bolt 5/8in-11NC x 1 3/4in Lockwasher 5/8in Nut, Wheel Bolt 1/2in-13NC Flatwasher 1/2in Lockwasher 1/2in TIRE AND WHEEL OPTIONS (2WD) Tire and Wheel Options (2WD Front) (Not Shown) Tire and Wheel Assembly - Pneumatic - 8.75in x 16.5in

45HA

REV 1

3120626

SECTION 1 - FRAME ITEM 301 301 301 301 301 301

PART NUMBER 4520143 0238769 4520143 0239396 4520110 0238135

QTY 2 2 2 2 2 2

301

0238773

2

301

0253131

2

301

0253131

2

301

0239806

2 Ref

302 302 302

0237851 4520143

Ref 2 2

302 302 302

4520199 0238770 4520143

2 2 2

302 302

4520199 0239397

2 2

302 302

4520111 0238136

2 2

302

0238774

2

302

0253131

2

302

0253131

2

302

0239805

2 Ref

303 303 303 304

4842561 4842994 4640392

401 401 401 401

0237851 4520143 4520199

3120626

Ref 4 4 4 Ref Ref 4 4 4

DESCRIPTION Tire - 8.75in x 16.5in (Firestone Transport I) Tire and Wheel Assembly - Pneumatic - 8.75in x 16.5in Tire - 8.75in x 16.5in (Goodyear Tracker LT11) Tire and Wheel Assembly - Pneumatic - 9.50in x 16.5in Tire - 9.50in x 16.5in (General Jumbo GLT) Tire and Wheel Assembly - Foam-Filled 8.75in x 16.5in (Firestone) Tire and Wheel Assembly - Foam-Filled 8.75in x 16.5in (Goodyear) Tire and Wheel Assembly - Foam Filled 8.75in x 16.5in LT (Goodyear Unisteel) (Prior to SN 31086) Tire and Wheel Assembly - Foam-Filled 8.75in x 16.5in LT (Galaxy) (SN 31086 to Present) Tire and Wheel Assembly - Foam-Filled 9.5in x 16.5in (General) Note: Assemblies may require ballast/foam filling to manufacture's specifications prior to installing on a machine.

Refer to Operation and Safety or Service and Maintenance Manuals. Purchase individual tire and /or rim only if able to foam fill tire and wheel assembly, otherwise, purchase complete assembly.

Tire and Wheel Options (2WD Rear) Tire and Wheel Assembly - Pneumatic 8.75in x 16.5in Tire - 8.75in x 16.5in (Firestone Town and Country) (Prior to SN 31086) Tire - 8.75in x 16.5in (Galaxy) (SN 31086 to Present) Tire and Wheel Assembly - Pneumatic 8.75in x 16.5in Tire - 8.75in x 16.5in (Goodyear Custom X-Tra Grip Hi-Miller) (Prior to SN 31086) Tire - 8.75in x 16.5in (Galaxy) (SN 31086 to Present) Tire and Wheel Assembly - Pneumatic 9.5in x 16.5in Rear (Optional) Tire - 9.5in x 16.5in (General Jumbo GLT) Tire and Wheel Assembly - Foam-Filled 8.75in x 16.5in Rear (Firestone) Tire and Wheel Assembly - Foam-Filled 8.75in x 16.5in (Goodyear) Tire and Wheel Assembly - Foam-Filled 8.75in x 16.5in LT (Goodyear Unisteel) (Prior to SN 31086) Tire and Wheel Assembly - Foam-Filled 8.75in x 16.5in LT (Galaxy) (SN 31086 to Present) Tire and Wheel Assembly - Foam-Filled 9.5in x 16.5in (General) Note: Assemblies may require ballast/foam filling to manufacture's specifications prior to installing on a machine. Refer to Operation and Safety or Service and Maintenance Manuals. Purchase individual tire and /or rim only if able to foam fill tire and wheel assembly, otherwise, purchase complete assembly.

Rim Options: Rim (8.75in Tires) Rim (9.5in Tires) Valve, Air TIRE AND WHEEL OPTIONS (4WD) Tire and Wheel Options (4WD Front and Rear) Tire and Wheel Assembly - Pneumatic 8.75in x 16.5in Tire - 8.75in x 16.5in (Firestone) (Prior to SN 31086) Tire - 8.75in x 16.5in (Galaxy) (SN 31086 to Present)

45HA

REV

25

SECTION 1 - FRAME

26

ITEM 401 401 401 401 401 401

PART NUMBER 0238770 4520143 4520199 0239397 4520106 0251260

QTY 4 4 4 4 4 2

401

0251259

2

401 401

4520129 0238136

4 4

401

0238774

4

401

0253131

4

401

0253131

4

401

0239806

4 Ref

402 402 402 402 403

4842561 4842994 4860126 4640392

Ref 4 4 4 4

DESCRIPTION Tire and Wheel Assembly - Pneumatic 8.75in x 16.5in Tire - 8.75in x 16.50in (Goodyear) (Prior to SN 31086) Tire - 8.75in x 16.5in (Galaxy) (SN 31086 to Present) Tire and Wheel Assembly - Pneumatic 9.5in x 16.5in Tire - 9.5in x 16.50in (General GLT Traction II) Tire and Wheel Assembly - LH Side Pneumatic 12in x 16.5in (NHS) Tire and Wheel Assembly - RH Side Pneumatic 12in x 16.5in (NHS) Tire - 12in x 16.5in (NHS) Tire and Wheel Assembly - Foam-Filled 8.75in x 16.5in (Firestone) Tire and Wheel Assembly - Foam-Filled 8.75in x 16.5in (Goodyear) Tire and Wheel Assembly - Foam-Filled 8.75in x 16.50 LT (Goodyear Unisteel) (Prior to SN 31086) Tire and Wheel Assembly - Foam-Filled 8.75in x 16.5in LT (Galaxy) (SN 31086 to Present) Tire and Wheel Assembly - Foam-Filled 9.5in x 16.5in (General) Note: Assemblies may require ballast/foam filling to manufacture's specifications prior to installing on a machine. Refer to Operation and Safety or Service and Maintenance Manuals. Purchase individual tire and /or rim only if able to foam fill tire and wheel assembly, otherwise, purchase complete assembly.

Rim Options: Rim (8.75in Tires) Rim (9.5in Tires) Rim (12in Tires) Valve, Air

45HA

REV

3120626

SECTION 1 - FRAME FIGURE 1-5. DRIVE HUB ASSEMBLIES

28

45HA

3120626

SECTION 1 - FRAME

3120626

45HA

29

SECTION 1 - FRAME FIGURE 1-5. DRIVE HUB ASSEMBLIES ITEM

PART NUMBER

1 1

7010428

QTY Ref Ref 1

1

7000245

1

2 3 4 5 6 7 8 9 10 11 11 12 12 12 13 13 13

7000246

1 Ref Ref 2 Ref Ref Ref Ref Ref 2 1 Ref 12 12 Ref 4 4

14 16

7000206 7007603

7000230

7000253 7017096 7000217 7017067 7000214 7017080

2780134 2780168 2780134 2780168 2780169 2780167 2780175 2780167 53 53 53 54 54 54 54 57 57 57 58 58

30

7000202 7000247 7007634 7000203 7000248

7000250 7007650 7000201

1 16 Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref 1 1 Ref 1 1 1 Ref 1 1 Ref 1

DESCRIPTION DRIVE HUB ASSEMBLIES Hub-Spindle Sub-Assembly Options: Hub-Spindle Sub-Assembly All except 2780134 Hub (See Items 101-111 for Breakdown) Hub-Spindle Sub-Assembly 2780134 Hub (See Items 151-162 for Breakdown) Gear, Internal Carrier Assembly (See Items 201-207) Gear, Ring (See Item 54 for Options) O-Ring Cover Assembly (Includes Items 301-308) Input Shaft Assembly (See Item 57 for Options) Gear, Input (See Item 58 for Options) Spacer, Thrust (See Items 59 for Options) Spacer, Thrust (See Item 60 for Options) Washer, Thrust Spacer (Aluminum Cover (Service Replacement) Bolt Options: Bolt Cast Cover (Original Equipment) Bolt Aluminum Cover (Service Replacement) Hardware Options: Hardware Bolt Used on Cast Cover (Original Equipment) Hardware Dowel Pin Used Aluminum Cover (Service Replacement) Coupling Flatwasher DRIVE HUB ASSEMBLIES Electric Machines: Electric Machines (Prior to March 1989) Electric Machines (March 1989 to Present) Gas/Diesel Machines 2WD (Prior to March 1989) 2WD (March 1989 to October 1992) 2WD (October 1992 to September 1995) 2WD (September 1995 to Present) 4WD Rear Drive Only (september 1989 to November 1992) 4WD Rear Drive Only (November 1992 to Present) Carrier Assembly Options (See Items 201-207 for Breakdown): Carrier Assembly 2780134/ 2780168/ 2780175 Hubs Carrier Assembly 2780167/2780169 Hubs Gear, Ring Options: Gear, Ring 2780134/2780175 Hubs Gear, Ring 2780168 Hub Gear, Ring 2780167/2780167 Hubs Input Shaft Assembly Options (See items 401-404 for Breakdown): Shaft Assembly 2WD Machines Shaft Assembly 4WD Machines Gear, Input Options: Gear, Input Electric Machines

45HA

REV

-

3120626

SECTION 1 - FRAME ITEM 58

PART NUMBER 7000201

QTY 1

58

7000251

1

58 59 59 59 60 60 60

7007652

1 Ref 1 1 Ref 0 1 Ref

101 102 103 104 105 106 107 108 109 110 111 151 152 153 154 155 156 157 158 159 160 161 162

201 202 203 204 205 206 207 207 207

7000252 7007653 Not Required 7007654 7010428 7001997 2900034 7010429 7010429 7007697 7000242 7007601 7000257 7000258 2900034 2900034 7000245 7000254 7000206 2900661 7000255 7000256 7000257 7000258 7000259 2900661 2900661 7000242 7000241 7000202 7000247 7001931 7001911 7001913 7001985 7001909 7000263 7007643 7001912 See Kit Options See Kit Options

3120626

1 1 1 1 9 2 1 1 1 1 1 Ref 1 1 1 1 1 1 1 1 1 1 2 9 Ref Ref Ref 1 3 3 6 96 3 Ref 3 3 Ref Ref Ref

DESCRIPTION Gear, Input 2WD Gas/Diesel Machines (Prior to October 1992) Gear, Input 2WD Gas/Diesel Machines (October 1992 to Present) Gear, Input 4WD Machines Spacer, Thrust Options: Spacer, Thrust 2WD Machines Spacer, Thrust 4WD Machines Spacer, Thrust Options: Spacer, Thrust 2WD Machines Spacer, Thrust 4WD Machines HUB - SPINDLE SUB-ASSEMBLY (2780167/2780168/ 2780169/2780175 HUBS) Spindle Seal Cone, Bearing Cup, Bearing Bolt, Wheel Plug, Pipe Hub Cup, Bearing Cone, Bearing Spacer Ring, Retaining HUB - SPINDLE SUB-ASSEMBLY (2780134 HUBS) Spindle Coupling Seal Cup, Bearing Cone, Bearing Cup, Bearing Cone, Bearing Hub Spacer Ring, Retaining Pipe Plug Stud CARRIER ASSEMBLY OPTIONS Carrier Assembly 2780134/2780168/2780175 Hubs Carrier Assembly 2780167/2780169 Hubs Carrier Shaft Pin, Roll Washer, Thrust Roller, Needle Spacer Gear, Cluster Options: Gear, Cluster 2780134/2780168/2780175 Hubs Gear, Cluster 2780167/2780169 Hubs COVER ASSEMBLY Cast Cover (Original Equipment) Aluminum Cover (Service Replacement)

45HA

REV

31

SECTION 1 - FRAME ITEM 301 301 301 302 302 302 303 303 303 304 304 304 305 305 305 306 306 306 307 307 307 308 308 308

PART NUMBER 70001111 70001349 70001111 70001349

70001111 70001349

Ref 1 1 Ref 1 1

70001111 70001349

Ref 1 1

70001111 Not Required

70001111 70001349

Ref 1 1 Ref 4 2

70001111 70001349

Ref 1 2

70001111 70001349

7000250 7007650 401 401 401 402 403 404

QTY Ref 1 1 Ref 1 1

7000260 7007651 7000263 7000262 7000261 7010429 2900034 2900661 See Note

Ref Ref Ref Ref 1 1 2 1 1 Ref 1 1 1 1 Ref

501 502

32

70001111

1

70001349 2901157

1 Ref

7002025 7000215

1 1

DESCRIPTION Cover Options: Cast Cover (Original Equipment) (was p/n 7000226) Aluminum Cover (Service Replacement) (was p/n 7017091) O-Ring Options: O-Ring Cast Cover (Original Equipment) O-Ring Aluminum Cover (Service Replacement) (was p/n 7017070) Cap, Cover Cast Cover (Original Equipment) Aluminum Cover (Service Replacement) O-Ring Options: O-Ring Cast Cover (Original Equipment) O-Ring Aluminum Cover (Service Replacement) (was p/n 7017095) Rod, Disconnect Options: Rod Cast Cover (Original Equipment) Rod Aluminum Cover (Service Replacement) (was p/n 7017092) Cap, Disconnect Cast Cover (Original Equipment) Aluminum Cover (Service Replacement) (was p/n 7017093) Bolt Options: Bolt Cast Cover (Original Equipment) (was p/n 7017093) Bolt Aluminum Cover (Service Replacement) (was p/n 7000216) Plug, Pipe Options: Plug, Pipe Cast Cover (Original Equipment) (was p/n 7000243) Plug, Pipe Aluminum Cover (Service Replacement) (was p/n 7017094) INPUT SHAFT ASSEMBLY 2WD 4WD Shaft Options: Shaft 2WD Shaft 4WD Spacer Spring Ring, Retaining Kit Options: Bearing Kit (Includes Items 103 & 104) Seal Kit (Includes Items 5, 102, 110 & 111) Seal Kit (Includes Items 5, 11, 153, 159 & 160) Disconnect and Seal Kit (Includes Items 5, 102, 110, 111 & 302306) (was p/n 2900137) (Note: Use Cover Kit as Replacement) Cover Kit Options: (Note: Kit Replaces Items 5, 11 (Spacer), 12, 13 (Dowel Pins) & 301-308) Cast Cover (Original Equipment) (was p/n 7001989 & p/n 7017099) Aluminum Cover (Service Replacement) (was p/n 7017090) DISCONNECT HUB ASSEMBLY (CAST COVER (ORIGINAL EQUIPMENT) ONLY) (OPTIONAL) Cover O-Ring

45HA

REV

-

3120626

SECTION 1 - FRAME ITEM 503 504 505 506 506

3120626

PART NUMBER 7007669 7010446 7010444 7010447 7010448

QTY 1 1 1 1 1

DESCRIPTION

REV

Pin, Spring Seal Rod, Disconnect Cap, Dust O-Ring

45HA

33

SECTION 1 - FRAME FIGURE 1-6. DRIVE HUB/BRAKE ASSEMBLIES

34

45HA

3120626

SECTION 1 - FRAME FIGURE 1-6. DRIVE HUB/BRAKE ASSEMBLIES ITEM 1 2 3 4 5 6 7 8 9 10 11 11 12 12 12 13 13 13 16 17 19 21 22

PART NUMBER

7007691

7000230 7007650 7007652 7007653 7007654 7000253 7017096 7000217 7017067 7000214 7017067 7007603 7007692

QTY Ref Ref 1 Ref Ref 2 Ref 1 1 1 1 2 1 Ref 12 12 Ref 4 4

101 101

7010469

16 1 Ref Ref Ref Ref Ref Ref Ref Ref 1 1 Ref 1 1 1 Ref 1 1 Ref 1 1 Ref 1 1 Ref Ref 1

101

7010473

1

2780150 2780193 2780191 53 53 53 54 54 54 54 55 55 55 56 56 56 57 57 57

3120626

7000202 7000247 7007634 7000203 7000248 7010455 7010470 Not Required 7010459 Not Required 7001922

DESCRIPTION DRIVE HUB/BRAKE ASSEMBLIES - 4WD (FRONT ONLY) Hub/spindle/Brake Assembly (See Items 101-113 for Breakdown) Gear, Internal Carrier Assembly (See Item 53 for Options) Gear, Ring (See Item 54 for Options) O-Ring Cover Assembly (Includes Items 301-308) Input Shaft Assembly (See Items 401-404 for Breakdown) Gear, Input Spacer, Input Spacer, Input Washer, Thrust Spacer (Aluminum Cover (Service Replacement) Bolt Options: Bolt Cast Cover (Original Equipment) Bolt Aluminum Cover (Service Replacement) Hardware Options: Hardware Bolt Used on Cast Cover (Original Equipment) Hardware Dowel Pin Used on Aluminum Cover (Service Replacement) Flatwasher Gasket Coupling (See Item 55 for Options) Ring, Retainer (See Item 56 for Options) Washer, Thrust (See Item 57 for Options) DRIVE HUB/BRAKE ASSEMBLY Drive Hub/Brake Assembly (Prior to August 1992) Drive Hub/Brake Assembly (August 1992 to November 1992) Drive Hub/Brake Assembly (November 1992 to Present) Carrier Assembly Options (See Items 201-207 for Breakdown): Carrier Assembly (Prior to November 1992) Carrier Assembly (November 1992 to Present) Gear, Ring Options: Gear, Ring (Prior to August 1992) Gear, Ring (August 1992 to November 1992) Gear, Ring (November 1992 to Present) Coupling Options: Coupling (Prior to August 1992) Coupling (August 1992 to Present) Ring, Retainer Options: Ring, Retainer (Prior to August 1992) Ring, Retainer (August 1992 to Present) Washer, Thrust Options: Washer, Thrust (Prior to August 1992) Washer, Thrust (August 1992 to Present) HUB/SPINDLE/BRAKE SUB-ASSEMBLY Brake Assembly Options: 2780193 & 2780191 Hubs with I.D. Plate (Item 309) (Stamped June 1992 or Earlier) (See Items 501-514 for Breakdown) 2780193 & 2780191 Hubs with I.D. Plate (Item 309) (Stamped

45HA

REV

-

35

SECTION 1 - FRAME ITEM

PART NUMBER

QTY

101

7010453

NLA

101

7010452

NLA

102 103 104 105 106 107 108 109 110 111 112 113

Kit 7007683 7007684 7007685 7007686 7007687 7007688 7997689 7007690 7000242 7000241 7007617

1 1 1 1 1 1 1 1 1 2 9 2 Ref Ref Ref 1 6 96 3 3 Ref 3 3 Ref 3 3 3 Ref Ref Ref Ref 1 1 Ref 1 1

201 202 203 204 205 206 206 206 207 207 207 207

7000202 7000247 7001931 7001985 7001909 7000263 7001911 7001912 7007643 7001913 7010474 7001913 See Kit Options See Kit Options

301 301 301 302 302 302 303 303 303 304 304 304 305 305

36

70001111 70001349 70001111 70001349

70001111 70001349

Ref 1 1 Ref 1 1

70001111

Ref 1

70001111 Not Required

DESCRIPTION July 1992 or Later) (See Items 601-604 for Breakdown) 2780150 Hub with I.D. Plate Stamped W1BJ4Y318 (See Items 701-704 for Breakdown) (No longer available - purchase 7010473 as complete replacement) 2780150 Hub with I.D. Plate Stamped W1BJ4U318 (See Items 701-704 for Breakdown) (No longer available - purchase 7010473 as complete replacement) Seal, Lip Cup, Bearing Cone, Bearing Cup, Bearing Cone, Bearing Housing Flatwasher, Tanged Flatwasher, Tanged Nut, Bearing Plug, Pipe 1/4in NPT Stud, Wheel Plug, Pipe 3/8in NPT (Magnetic) CARRIER ASSEMBLY Carrier Assembly (Prior to November 1992) Carrier Assembly (November 1992 to Present) Carrier Washer, Thrust - Tanged Bearing, Needle Spacer, Thrust Shaft, Planet Gear, Cluster Options: Gear, Cluster (November 1992 to Present) Gear, Cluster (Prior to November 1992) Rollpin Options: Rollpin (Prior to August 1992) Rollpin (August 1992 to November 1992) Rollpin (November 1992 to Present) COVER ASSEMBLY Cast Cover (Original Equipment) Aluminum Cover (Service Replacement) Cover Options: Cast Cover (Original Equipment) (was p/n 7000226) Aluminum Cover (Service Replacement) (was p/n 7017091) O-Ring Options: O-Ring Cast Cover (Original Equipment) O-Ring Aluminum Cover (Service Replacement) (was p/n 7017070) Cap, Cover Cast Cover (Original Equipment) Aluminum Cover (Service Replacement) O-Ring Options: O-Ring Cast Cover (Original Equipment) O-Ring Aluminum Cover (Service Replacement) (was p/n 7017095) Rod, Disconnect Options: Rod Cast Cover (Original Equipment) (was p/n 7000212)

45HA

REV

3120626

SECTION 1 - FRAME ITEM 305

PART NUMBER 70001349

QTY 1

306 306 306

70001111 70001349

Ref 1 1

307 307 307

70001111 70001349

Ref 4 2

308 308 308

70001111 70001349

Ref 1 2 Ref

70001111

1

70001349 7007650 7007651 7000261 7000262 7000263 7010469

1 Ref 1 1 1 2 Ref

501 502 503 504 505 506 507 508 509 510 510 511 512 513 514

7014100 7014101 7014102 7014103 Kit Kit Kit Kit 7014108 7014109 7014110 Kit 7014112 Not Available 7014113 2900816 7010473

1 1 7 6 1 1 1 1 1 6 2 1 1 8 1 1 Ref

601 602 603 604

7010475 7010476 7010477 7010478 7010453 7010453 7010452 7003087 7003089

1 1 1 1 Ref Ref Ref 2 3

401 402 403 404

701 702

3120626

DESCRIPTION Rod Aluminum Cover (Service Replacement) (was p/n 7017092) Cap, Disconnect Options: Cap Cast Cover (Original Equipment) (was p/n 7000211) Cap Aluminum Cover (Service Replacement) (was p/n 7017093) Bolt Options: Bolt Cast Cover (Original Equipment) (was p/n 7000220) Bolt Aluminum Cover (Service Replacement) (was p/n 7000216) Plug, Pipe Options: Plug, Pipe Cast Cover (Original Equipment) (was p/n 7000243) Plug, Pipe Aluminum Cover (Service Replacement) (was p/n 7017094) Cover Kit Options: (Note: Kit Replaces Items 5, 11 (Spacer), 12, 13 (Dowel Pins) & 301-308) Cast Cover (Original Equipment) (was p/n 7001989 & p/n 7017099) Aluminum Cover (Service Replacement) (was p/n 7017090) INPUT SHAFT ASSEMBLY Shaft - 4WD Machines Ring, Retaining Spring Spacer, Thrust BRAKE ASSEMBLY - 2780193 & 2780191 HUBS WITH I.D. PLATE (ITEM 309) STAMPED JUNE 1992 OR EARLIER Spindle Spacer Disc, Stationary Disc, Rotating Ring, Back-up O-Ring Ring, Back-up O-Ring Piston Spring Spring O-Ring Cover Bolt, Socket Head 3/8in-16NC x 1 1/4in Expander Brake O-Ring Kit (Includes Items 505-508 & 511) BRAKE ASSEMBLY - 2780193 & 2780191 HUBS WITH I.D. PLATE (ITEM 309) STAMPED JULY 1992 OR LATER Brake Lining Kit Brake O-Ring Kit Brake Spring Repair Kit Brake Piston Repair Kit BRAKE ASSEMBLY - 2780150 HUBS 2780150 Hubs with I.D. Plate Stamped W1BJ4Y318 2780150 Hubs with I.D. Plate Stamped W1BJ4U318 Disc Stationary Disc, Rotating

45HA

REV

37

SECTION 1 - FRAME ITEM 703 704

38

PART NUMBER 7003088 2900755 2900754

QTY 1 1

DESCRIPTION Piston Brake Seal Kit (Includes Gaskets and Piston Rings) Seal Kit - Hub (Includes Items 5, 17, 102, 302 & 304)

45HA

REV

3120626

SECTION 1 - FRAME FIGURE 1-7. DRIVE BRAKE ASSEMBLY - AUSCO

40

45HA

3120626

SECTION 1 - FRAME FIGURE 1-7. DRIVE BRAKE ASSEMBLY - AUSCO ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

3120626

PART NUMBER 0920072 7003047 Kit 7003049 Kit 7003051 7003052 7003070 7000717 7003054 7003006 7003055 7003056 7003057 Kit Kit Kit Kit 7000760 7000796 7003071 7003007 7003059 7000728 Kit 2900662

QTY Ref 1 1 1 1 1 8 1 2 1 6 3 3 1 1 1 1 1 1 1 1 4 1 1 2 1

DESCRIPTION DRIVE BRAKE ASSEMBLY - AUSCO Housing Gasket Bearing Seal, Oil Retainer, Spring Spring, Compression Shaft, Splined Pin, Torque Disc, Primary Spring, Separator Disc, Rotating Disc, Stationary Piston Ring, Backup O-Ring Ring, Backup O-Ring Bearing Screw, Bleeder Plate, Power Screw Valve, Pressure Plug Gasket Seal Kit (Includes Items 2, 4, 14, 15, 16, 17 & 24)

45HA

REV D

41

SECTION 1 - FRAME FIGURE 1-8. DRIVE BRAKE ASSEMBLY - MICO

42

45HA

3120626

SECTION 1 - FRAME FIGURE 1-8. DRIVE BRAKE ASSEMBLY - MICO ITEM

PART NUMBER

1 2 3 11 13 14 14 14 15 16 17 18 19 20 21 22 23 25 28 29

Kit Kit 7007977 Kit 7007986

51 52 52 52 52 53 53 53 53 54 54 54 55 55 55 56 56 56 57 57 57 58 58 58

3120626

7007914 7018609 7011716 7011717 7007987 Kit Kit Kit Kit Kit Kit 7007924 Kit 7007933 2900766 2900768 0920084 0920110 7011712 7007979 7007980 Item 53 Item 52 7007970 7018602 7011713 7018605 7007985 7018607 7011717 7018606 7007923 7018603

Kit

QTY Ref 1 1 1 1 1 Ref 1 1 1 1 2 1 1 1 1 2 2 1 2 2 1 1 Ref Ref Ref 1 Ref 6 6 1 Ref 1 6 3 Ref 1 1 Ref 4 4 Ref 1 1 Ref 1 1 Ref Ref 1

DESCRIPTION DRIVE BRAKE ASSEMBLY - MICO Seal, Oil Bearing Ring, Retaining Seal, Case Cover Screw, Bleeder/Plug Options: Screw Bleeder (Prior to SN 33476) Screw Plug (SN 33476 to Present) Ring, Retainer Guide, Spring Pin, Dowel Ring, Back-up O-Ring Ring, Back-up O-Ring Rotor Stator Plug, Pipe O-Ring Gasket Seal Kit (Includes Items 1, 11, 18, 19, 20, 21, 28 & 29) Bearing Kit (Includes Items 1, 2, 11, 28 & 29) DRIVE BRAKE ASSEMBLY - MICO Drive Brake Assembly - Mico (Prior to SN 33476) Drive Brake Assembly - Mico (SN 33476 to Present) Shaft Spring Options: Spring (Inner) (Prior to SN 33476) Spring (Outer) (Prior to SN 33476) Spring (SN 33476 to Present) Spring Options: Spring (Prior to SN 33476) Spring (Red) (SN 33476 to Present) Spring (Blue) (SN 33476 to Present) Housing Options: Housing (Prior to SN 33476) Housing (SN 33476 to Present) Bolt, Washer Head Options: Bolt, Washer Head (Prior to SN 33476) Bolt, Washer Head (SN 33476 to Present) Guide, Spring Options: Guide, Spring (Prior to SN 33476) Guide, Spring (SN 33476 to Present) Piston Options: Piston (Prior to SN 33476) Piston (SN 33476 to Present) Return Plate/Separator Options: Return Plate/Separator Components: (Prior to SN 33476) Plate, Return

45HA

REV

A C

43

SECTION 1 - FRAME ITEM 58 58 58 58 58

44

PART NUMBER 7011715 7011714 7007983 7018605 Kit

QTY 2 4 2 2 1 Ref

2900767 7018608

1 1

DESCRIPTION Separator Assembly Pin Separator Return Plate/Separator Components: (SN 33476 to Present) Return Plate/Separator Assembly Lining Kit Options (Includes Items 58, 11, 20, 21, 22, 23, 26 & 27): Lining Kit (Prior to SN 33476) Lining Kit (SN 33476 to Present)

45HA

REV

3120626

SECTION 1 - FRAME FIGURE 1-9. DRIVE MOTOR ASSEMBLY - 2WD

46

45HA

3120626

SECTION 1 - FRAME

3120626

45HA

47

SECTION 1 - FRAME FIGURE 1-9. DRIVE MOTOR ASSEMBLY - 2WD ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47

48

PART NUMBER 3160132 7006766 7006767 7006768 7006769 7006774 7006776 2900659 7006786 7006787 7006788 7006789 7006790 7006796 7006791 7006792 2900659 7006794 7006795 7006719 7006797 7006798 7006703 2900659 7009300 7009301 2900659 2900659 2900659 7009305 7009306 7006706 7009307 7009308 7006717 7006716 7006715 7006714 7006713 7006712 7006711 7006710 7006709 7009309 7006707 7009310 7006704 2900659 1001096405

QTY Ref 1 1 1 1 1 1 1 1 6 6 4 Ref 1 1 2 2 2 1 2 1 1 1 1 1 4 1 1 1 1 1 1 1 2 1 9 1 1 1 3 1 1 1 1 1 1 1 1 1 Ref

DESCRIPTION DRIVE MOTOR ASSEMBLY - VICKERS Yoke Roll Pin Spherical Seat Spring Seat Yoke Spring Yoke Stop Gasket Housing Washer Screw Screw Shim (Included with Item 18) Retaining Ring Shaft Bearing Pintle Bearing O-Ring Shim Kit (Includes Item 12) Cover Bearing Piston Piston Rod Plug O-Ring Screw Control Block Gasket O-Ring Back-up Ring Retaining Ring Valve Block Pin Pin Shaft Piston and Shoes Shoe Plate Spherical Washer Pin, Retainer Pin Cylinder, Block Spring Washer Spring Spring Washer Retaining Ring Bearing Spacer Kit Wafer Plate Bearing S/A Seal Kit (Includes 7, 14, 17, 24, 27, 28 & 29) DRIVE MOTOR KIT - SAUER-DANFOSS

45HA

REV B

2

3120626

SECTION 1 - FRAME ITEM 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 151

3120626

PART NUMBER 1001096406 7022302 7007446 7007438 70000794 See Note Item 51 7027740 7024862 7027740 70000856 7021275 7024865 70000857 7022311 7024867 7024868 7022314 7023910 7007439 70000795 7022368 7021249 7022321 7022322 7007420 7021256 7007419 7007418 Not Available See Note 7007420 7021256 7022321 7022322 7022324 7022325 7024871 7007437 7022326 7007459 7022371 7022328

QTY Ref 2 1 2 1 2 1 1 1 1 3 9 1 1 1 1 1 1 1 1 5 1 1 1 1 1 2 2 1 1 2 2 1 1 1 1 1 1 1 1 1 1

DESCRIPTION DRIVE MOTOR ASSEMBLY - SAUER-DANFOSS Bearing Pin Ring, Retaining Swashplate Dowel Locator (Note: Not Available for Purchase) Gasket Cylinder Block Kit (Includes Items 110-117) Plate, Valve Cylinder Block Guide, Slipper Retainer Pin, Slipper Hold Down Piston Assembly Retainer, Slipper Ring, Retaining Spring Washer Retainer, Spring Shaft Ring, Retaining Cap, End - Axial Screw Bearing, Needle Plug (Includes Item 124) O-Ring Plug (Includes Item 126) O-Ring Plug (Includes Item 128) O-Ring Seat, Spring Housing (Note: Not Available - Purchase Complete Motor) Plug (Items Item 132) O-Ring Plug (Items Item 134) O-Ring O-Ring Ring, Seal Piston, Servo Bearing Spring Seal, Lip Washer, Support Seal Kit (Includes Items 106, 124, 126, 128, 132, 134, 135, 136 & 140)

45HA

REV A

49

SECTION 1 - FRAME FIGURE 1-10. DRIVE MOTOR ASSEMBLY - 4WD

50

45HA

3120626

SECTION 1 - FRAME FIGURE 1-10. DRIVE MOTOR ASSEMBLY - 4WD ITEM 1 2 3 4 5 6 7 9 10 11 12 13 14 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51

3120626

PART NUMBER 3160130 7004938 7004939 Kit 7004933 7004941 7004942 Kit 7004944 Kit 7004946 Kit 7004918 7004917 7004937 7004929 7004948 Kit Kit Not Available 4100027 4100028 4100029 Kit 7004916 7004936 7004950 7004951 7004952 7004953 7004954 7004955 7004956 7004957 Not Available 7004928 Kit Kit 7004906 Kit 7004907 7004908 7004912 Kit 7004913 Kit 7004911 7004914 7004927 7004959

QTY Ref 4 1 1 4 1 1 1 2 1 1 1 1 1 4 2 1 1 1 1 AR AR AR 1 1 1 2 1 3 1 9 1 1 1 1 1 1 1 1 2 2 1 1 2 2 2 1 2 1 1

DESCRIPTION DRIVE MOTOR ASSEMBLY - 4WD Screw, Cap, Socket Head Control Piston Housing Assembly (Includes Item 3) O-Ring Screw, Cap, Hex Head Backplate Assembly (Includes Items 6-14) Plug Assembly (Includes Item 7) O-Ring Plug Assembly (Shuttle Spool) (Includes Items 8 & 9) O-Ring (1 Per Plug) Spool, Shuttle O-Ring Washer, Backup Bearing, Needle Ring, Retaining Pin, Connector Control Piston Assembly (Includes Items 19-21) Ring, Slippery O-Ring Piston, Control Spacer, Piston - .092in Spacer, Piston - .105in Spacer, Piston - .110in Gasket, Housing Rotating Kit Assembly (Includes Items 27-36) Ring, Retaining Washer, Machined Spring, Compression Pin, Loading Keeper, Pin Piston, Assembly Spider Pivot Washer, Wave Block, Piston Connector, Camplate Ring, Retaining Seal, Shaft Washer Ring, Retaining Race, Thrust Bearing, Thrust Shaft, Drive Ring, Retaining Cover, Trunnion O-Ring Race, Inner Bearing Camplate Housing Assembly (Includes Items 52 & 53)

45HA

REV A

51

SECTION 1 - FRAME ITEM 52 53

52

PART NUMBER 7004960 7004910 2900449

QTY 2

DESCRIPTION Pin, Roll (1/4in Dia x 1/2in Long) Bearing Seal Repair Kit (Includes Items 3, 7, 10, 12, 19, 20, 25, 38, 39, 41, 45 & 47).

45HA

REV

3120626

SECTION 1 - FRAME FIGURE 1-11. VALVES INSTALLATION (FRAME MOUNTED)

54

45HA

3120626

SECTION 1 - FRAME FIGURE 1-11. VALVES INSTALLATION (FRAME MOUNTED) ITEM

PART NUMBER

1 1 1 2 3 4 5 6 7 8

1281132 1280931 4640529 4640729 7004293 2220594 2220435 4640260 0641620 4751600 4761600 3311601

0239963 0238845 50 50 50 50 50 50 50 50 50 50 50

4640260 Not Available 7009739 7007321 7007323 4640671 7010510 7009739 70003445 No Longer Available 0239969

QTY Ref Ref Ref 1 2 2 1 1 1 AR AR AR AR Ref Ref Ref Ref 2 1 1 1 1 2 1 1 1 NLA Ref

101

0234960

1

102 103 104 105 106 107 108 109 110

1320011 2220385 2220618 2751434 2751435 2180651 2180127 2220375 2220415 0100011 0238844

2 AR AR 1 1 2 2 AR 1 AR Ref

151

0234960

1

152 153 154 155

1320011 2220700 2220609 2751434

2 1 1 1

3120626

DESCRIPTION VALVES INSTALLATION (FRAME MOUNTED) 2WD (Standard Parts) 4WD (Standard Parts) Counterbalance Valve Assembly Cartridge, Valve Seal Kit - 4640729 Cartridge Fitting Straight Swivel Fitting, Straight Flow Divider Valve Assembly Bolt 3/8in-16NC x 2 1/2in Flatwasher 3/8in Lockwasher 3/8in Nut 3/8in-16NC DRIVE VALVES INSTALLATION (MACHINES WITH VICKERS VALVE) (VARIABLE PARTS) 2WD (Variable Parts Not Required) 4WD Flow Divider Valve Assembly Options: Flow Divider Machines Built (Prior to March 1992) Cartridge (Vickers/Modular Controls Version) Seal Kit (Vickers/Modular Controls Version) Cartridge (Fluid Controls Version) Seal Kit (Fluid Controls Version) Flow Divider Machines Built (March 1992 to Present) Cartridge (Vickers/Modular Controls Version) Seal Kit (Vickers/Modular Controls Version) Cartridge (Fluid Controls Version) (was p/n 7007322) Seal Kit (Fluid Controls Version) (was p/n 7007323) DRIVE VALVES INSTALLATION (2WD WITH STEPPER VALVES) (VARIABLE PARTS) Accumulator Assembly (See CYLINDER SECTION for Breakdown) Clamp Fitting, Tee Fitting, Reducer Hose Hose Fitting Fitting, Orifice Fitting, Straight Fitting, Straight (Machines Built March 1992 to Present Only) Loctite #242 DRIVE VALVES INSTALLATION (4WD WITH STEPPER VALVES) (VARIABLE PARTS) Accumulator Assembly (See CYLINDER SECTION for Breakdown) Clamp Fitting, Tee Fitting, Reducer Hose

45HA

REV C C

A C

B

C

55

SECTION 1 - FRAME ITEM 156 157 158 159 160 160 160 160 160 160 160 160 160 160 160

56

PART NUMBER 2751010 2180651 2180127 2220621

201

4640260 Not Available 7009739 7007321 7007323 4640671 7010510 7009739 70003445 No Longer Available 0100011 0238908 4640485

202 203 204 205 206 207 208 209 210 211

0181333 0641634 4761600 3311601 4751600 0641622 1100041 4070410 4070411 4070412

QTY 1 2 2 1 Ref 2 1 1 1 1 2 1 1 1 1 AR Ref 1 2 2 6 6 4 4 1 AR AR AR

DESCRIPTION Hose Fitting Fitting, Orifice Fitting, Straight Adapter Flow Divider Valve Assembly Options: Flow Divider Machines Built (Prior to March 1992) Cartridge (Vickers/Modular Controls Version) Seal Kit (Vickers/Modular Controls Version) Cartridge (Fluid Controls Version) Seal Kit (Fluid Controls Version) Flow Divider Machines Built (March 1992 to Present) Cartridge (Vickers/Modular Controls Version) Seal Kit (Vickers/Modular Controls Version) Cartridge (Fluid Controls Version) (was p/n 7007322) Seal Kit (Fluid Controls Version) (was p/n 7007323) Loctite #242 OSCILLATION LOCKOUT VALVE INSTALLATION Lockout Valve Assembly (See LOCKOUT VALVE ASSEMBLY for Breakdown) Angle, Mounting Bolt 3/8in-16NC x 4 1/4in Lockwasher 3/8in Nut 3/8in-16NC Flatwasher 3/8in Bolt 3/8in-16NC x 2 3/4in Cam (Welded to T/T) Shim (1/16in-1.6mm) Shim (1/8in-3.1mm) Shim (3/16in-4.8mm)

45HA

REV

C

3120626

SECTION 1 - FRAME FIGURE 1-12. LOCKOUT VALVE ASSEMBLY

58

45HA

3120626

SECTION 1 - FRAME FIGURE 1-12. LOCKOUT VALVE ASSEMBLY ITEM 1 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

3120626

PART NUMBER 4640485 3860037 3430407 3450203 3840833 3960047 0560679 3790231 3840854 0320008 4160078 3421284 3790116 2180658 0641518 4761500 0560467 2200222 0100011

QTY Ref 1 1 1 1 1 1 1 4 4 4 2 1 4 2 2 1 1 AR

DESCRIPTION LOCKOUT VALVE ASSEMBLY Roller, Cam Pin, Clevis 1/4in x 1in Pin, Cotter Rod, Plunger Seal, Rod Block, Valve Top O-Ring Rod Ball, Valve Spring Pin O-Ring Plug, Modified Bolt 5/16in-18NC x 2 1/4in Lockwasher 5/16in Block, Valve Plug 1/4in NPT Loctite

45HA

REV B

59

SECTION 1 - FRAME FIGURE 1-13. TOW PACKAGE INSTALLATION

60

45HA

3120626

SECTION 1 - FRAME FIGURE 1-13. TOW PACKAGE INSTALLATION ITEM

PART NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

3323002 2880410 0900479 4640261 0641507 4751500 4761500 2160001 3250872 3250840 3820001 0361651 3532649 3420292 1260017 0238882

101 102 103 104 105 106 107 108 109 110 111 112

2620029 3040379 3421246 0642234 4740032 4762200 0642220 3322202 1360122 3840941 0360016 0251060

151 152 153 154 155 157 158 159 160 161 162 163 164

2620029 4340597 3421151 0630432 4712200 3312202 0642216 3322202 1360122 3841065 0361891 0560898 2551292

201

0239948 0256746 2620029

3120626

QTY DESCRIPTION TOW PACKAGE INSTALLATION (STANDARD PARTS) Ref 2 Nut, Jam 1 1/4in-12NF 1 Keystock 1/4in x 1 1/4in 1 Bracket, Valve Mounting 1 Select Valve Assembly 2 Bolt 5/16in-18NC x 7/8in 2 Flatwasher 5/16in 2 Lockwasher 5/16in 1 Fitting, Grease - 90 1 Nameplate - Tow Select 1 Nameplate - Instructions 8 Rivet 2 Bar 1 Plate 1 Pin, Quick Release 8 in/20cm Chain TOW PACKAGE INSTALLATION - 2WD 6FT-6IN/2M FRAME Ref WITHOUT STOP BLOCKS (VARIABLE PARTS) 1 Hitch 2 Lug 1 Pin, Hitch 1 Bolt 3/4in-10NC x 4 1/4in 4 Washer, Special 2 Lockwasher Ref Nut (Use Standard Nut) 1 Bolt 3/4in-10NC x 2 1/2in 2 Nut 3/4in-16NF 2 End, Rod 1 Tie-Rod 1 Tow Bar Assembly (See Items 301-305 for Breakdown) TOW PACKAGE INSTALLATION - 2WD 6FT-6IN/2M FRAME Ref WITH STOP BLOCKS (VARIABLE PARTS) 1 Hitch 1 Support, Tow Hitch 1 Pin, Hitch 1 Bolt, Special 2 Flatwasher, 3/4in Narrow 1 Nut, Jam 3/4in-10NC 1 Bolt 3/4in-10NC x 2in 2 Nut, Jam 3/4in-16NF 2 End, Rod 1 Tie-Rod 1 Tow Bar Assembly (See Items 351-355 for Breakdown) 2 Block, Stop 2 Gusset TOW PACKAGE INSTALLATIONS - 2WD 5FT-9IN/11.75M Ref FRAME (VARIABLE PARTS) With Ball Hitch Ref With Pental Hook Ref 1 Hitch

45HA

REV

A

A

B -

61

SECTION 1 - FRAME ITEM 202 203 204 205 206 207 208 209 210 211 212 212 212 213 213 213

251 252 252 252 253 253 253 254 255 256 257 258 259 260 261 262 263 301 302 303 304 305 351 352 353 354 355

62

PART NUMBER 4340575 3421151 0630424 4740032 4762200 3312202 0642216 3322202 1360122 3841005 0360016 0361891 Not Required 2160003

0252053 0256207 2620034 4340625 4340575 3421246 3421151 0642636 4712600 4562346 3312605 0642628 3323002 1660114 3841137 0360016 3040520 0360016 1660009 3420352 4752600 3420158 1260135 0361891 9981834 3420352 4752600 3420158 1260017

QTY 1 1 1 2 1 1 1 2 2 1 Ref 1 1 Ref 0 1 Ref Ref Ref 1 Ref 2 2 Ref 1 1 1 3 1 1 1 2 2 1 1 1 Ref 1 1 1 1 AR Ref 1 1 1 1 AR

DESCRIPTION Plate, Hitch Support Pin Bolt, Special Washer, Special Lockwasher 3/4in Nut, Jam 3/4in-10NC Bolt 3/4in-10NC x 2in Nut, Jam 3/4in-16NF End, Rod Tie-Rod Tow Bar Assembly Options: Tow Bar with Ball Hitch (See Items 301-305 for Breakdown) Tow Bar with Pental Hook (See Items 351-355 for Breakdown) Fitting, Grease - 1/8in NPT45 Options: Fitting With Ball Hitch Fitting With Pental Hook TOW PACKAGE INSTALLATION - 4WD FRAME (VARIABLE PARTS) With Oscillating Axle With Fixed Axle Hitch Plate, Hitch Support Options: Plate With Oscillating Axle Plate With Fixed Axle Pin, Hitch Options: Pin With Oscillating Axle Pin With Fixed Axle Bolt 1in-8NC x 4 1/2in Flatwasher 1in Spacer, Tube Locknut 1in-8NC Bolt 1in-8NC x 3 1/2in Nut, Jam 1 1/4in-12NF End, Rod Tie-Rod Tow Bar Assembly (See Items 301-305 for Breakdown) Lug, Tie-Rod TOW BAR ASSEMBLY (BALL HITCH) Coupling, Hitch Pin, Towing Flatwasher 1in Hairpin Chain TOW BAR ASSEMBLY (PENTAL HOOK) Lug, Hitch Pin, Towing Flatwasher 1in Hairpin Chain

45HA

REV

-

I

-

3120626

SECTION 2 - TURNTABLE

SECTION 2 - TURNTABLE

3120626

45HA

63

SECTION 2 - TURNTABLE FIGURE 2-1. CONTROL VALVES INSTALLATIONS - STEPPER VALVES

64

45HA

3120626

SECTION 2 - TURNTABLE FIGURE 2-1. CONTROL VALVES INSTALLATIONS - STEPPER VALVES ITEM

PART NUMBER

QTY Ref

1280962

Ref

1281898

Ref

1

4640541

1

2

4640375

1

3 3 3 4

4640543 7009745 7004368 4640564

1 1 1 1

5 6 7 8 9 12 13 14 16 17 18 19 22 25 27 28 29

0641440 4751400 4761400 3311401 4300038 4300042 0641506 0901455 4640150 4300073 4751500 3311501 4761500 3533508 0641518 3311501 4761500

2 6 6 8 8 4 4 2 1 4 8 10 14 1 2 2 2 Ref Ref Ref Ref Ref Ref Ref Ref

0239019 0239022 0239020 0253211 0239021 0253210 101 101 101 102 102 102 102 102 103 103

3120626

4640556 4640544 Not Required 4640533 7010529 2900698 4640522

1 1 Ref 0 1 1 1 Ref 1

DESCRIPTION Note: See CONTROL VALVE ASSEMBLY (VICKERS) for Vickers Valves. See Options - SPECIAL OPTIONS SECTION for Parker Valves.

CONTROL VALVES INSTALLATION - (PRIOR TO DECEMBER 1992) (STANDARD PARTS) CONTROL VALVES INSTALLATION - (DECEMBER 1992 TO PRESENT) (STANDARD PARTS) Valve Assembly - Stepper (See STEP CONTROL VALVE ASSEMBLY for Breakdown) Valve Assembly - FPS (See VALVE ASSEMBLY - FPS (STEER) for Breakdown) Valve Assembly - Solenoid Coil (Vickers/Modular Controls Version) Coil (Hydraforce Version) Valve Assembly - 4 Stack Bang-Bang (See VALVE ASSEMBLY - 4 STACK BANG-BANG for Breakdown) Bolt 1/4in-20NC x 5in Flatwasher 1/4in Lockwasher 1/4in Nut 1/4in-20NC Stud (Welded on Part) Stud (Welded on Part) Bolt 5/16in-18NC x 3/4in Bracket, Mounting Valve, Check Stud (Welded on Part) Flatwasher 5/16in Nut 5/16in-18NC Lockwasher 5/16in Bracket, Valve Mounting Bolt 5/16in-18NC x 2 1/4in Nut 5/16in-18NC Lockwasher 5/16in CONTROL VALVES INSTALLATIONS (VARIABLE PARTS) Gas Machines without Rotate Gas Machines with Rotate Electric Machines without Rotate Built Through 1992 Electric Machines without Rotate Built (1993 to Present) Electric Machines with Rotate Built Through 1992 Electric Machines with Rotate Built (1993 to Present) Valve Assembly - FPS Options (See VALVE ASSEMBLY - FPS for Breakdown) Without Rotate (3 Stack) With Rotate (4 Stack) Pilot Valve Assembly Options: Valve (Gas Machines) Valve (Electric Machines) Cartridge Seal Kit - 7010529 Cartridge Pressure Reducing Valve Assembly Options: Valve (Gas Machines)

45HA

REV

D -

B B B B -

65

SECTION 2 - TURNTABLE ITEM 103 103 103 103 104 104 104 104 104 104 104 104 104 104

66

PART NUMBER 4640522 4640523 2900698 Not Required 4640123 4640123 7004368 7000558 7012518 7006075 4640758 7012906 7012907

QTY 1 1 1 0 Ref 1 1 1 1 1 1 1 1 1

DESCRIPTION Valve (Electric Machines Built Through 1992) Cartridge Seal Kit - 4640523 Cartridge Valve (Electric Machines Built 1993 to Present) Selector Valve Assembly Options: Valve (Gas Machines) Valve (Electric Machines Built Through 1992) Coil (Hydraforce Version) Coil (FPS Version) Seal Kit (Hydraforce Version) Seal Kit (FPS Version) Valve (Electric Machines Built 1993 to Present) Coil Seal Kit

45HA

REV

3120626

SECTION 2 - TURNTABLE FIGURE 2-2. CONTROL VALVES INSTALLATIONS - VICKERS (KOHLER GAS AND ELECTRIC MACHINES)

68

45HA

3120626

SECTION 2 - TURNTABLE FIGURE 2-2. CONTROL VALVES INSTALLATIONS - VICKERS (KOHLER GAS AND ELECTRIC MACHINES) ITEM

PART NUMBER

QTY Ref

1280941

Ref Ref

1281902

Ref

2

4640375

1

4 4

4640554

Ref 1

4

4640914

1

5 6 7 8 9 10 11 12 13 14 16 17 18 19 22 24 24 24 24 24 24 24 25 28 29 31

0641426 4751400 4761400 3311401 4300034 4761600 3311601 4300042 0641506 0901455 4640150 4300073 4751500 3311501 4761500 4640360 7010637 7003647 7004368 7004289 7010635 7003635 0901489 0641524 0641708 4640570

2 AR AR AR AR 10 6 AR 4 2 1 AR AR AR AR 1 1 1 1 1 1 1 1 2 3 1

32 33 51 51 51 51

3533508 4761700 4640543 4640543 4640543 7009745

1 3 Ref 6 1 AR

3120626

DESCRIPTION Note: See CONTROL VALVES INSTALLATIONS - STEPPER VALVES for Stepper Valves. See Options - SPECIAL OPTIONS SECTION for U/L Machines with Vickers Valve. Also, See Options - SPECIAL OPTIONS SECTION for Parker Valves.

CONTROL VALVES INSTALLATION (STANDARD PARTS) Control Valves Installation (Standard Parts) (Prior to December 1992) Control Valves Installation (Standard Parts) (December 1992 to Present) Valve Assembly - FPS (Steer) (See VALVE ASSEMBLY - FPS (STEER) for Breakdown) Control Valve Assembly Options (Vickers): Control Valve Assembly (Prior to October 1994) (See CONTROL VALVE ASSEMBLY (VICKERS) (PRIOR TO OCTOBER 1994) for Breakdown) Control Valve Assembly (October 1994 to Present) (See CONTROL VALVE ASSEMBLY - (VICKERS) (OCTOBER 1994 TO PRESENT) for Breakdown) Bolt 1/4in-20NC x 3 1/4in Flatwasher 1/4in Lockwasher 1/4in Nut 1/4in-20NC Stud (Welded on Part) Lockwasher 3/8in Nut 3/8in-16NC Stud (Welded on Part) Bolt 5/16in-18NC x 3/4in Bracket, Valve Mounting Valve, Check Stud (Welded on Part) Flatwasher 5/16in Nut 5/16in-18NC Lockwasher 5/16in Solenoid Dump Valve Assembly Seal Kit Coil (Vickers/Modular Controls Version) Coil (Hydraforce Version) Cartridge (Vickers/Modular Control Version) Cartridge (Hydraforce Version) Valve, Check (Vickers/Modular Controls Only) Bracket, Valve Mounting Bolt 5/16in-18NC x 3in Bolt 7/16in-14NC x 1in Valve Assembly - Single Stack Bang-Bang (See VALVE ASSEMBLY - SINGLE STACK BANG-BANG for Breakdown) Plate, Valve Mounting Lockwasher 7/16in Solenoid Valve Assembly With Electric Boom Limit Switches (Prior to July 1988) With Hydraulic Boom Limit Switches (July 1988 to Present) Coil (Vickers/Modular Controls Version) (1 Per Assembly)

45HA

REV

E -

69

SECTION 2 - TURNTABLE ITEM 51 52 52

PART NUMBER 7004368 4640535 See Note

QTY AR Ref NLA

52

4640580 See Note

NLA

52

4640716 See Note

NLA

53 54

0901490 4300068

1 2 Ref Ref Ref Ref Ref Ref Ref Ref

0238896 0238898 0238897 0253229 0238899 0253230 101 101 101 102 102 102 102 102 103 103 103 103 103 103 104 104 104 104 104 104 104 104 104 104

70

4640555 4640556 Not Required 4640533 7010529 2900698 4640522 4640522 4640523 2900698 Not Required 4640123 4640123 7004368 7000558 7012518 7006075 4640758 7012906 7012907

1 1 Ref 0 1 1 1 Ref 1 1 1 1 0 Ref 1 1 1 1 1 1 1 1 1

DESCRIPTION Coil (Hydraforce Version) (1 Per Assembly) Accessory Valve Assembly Options: Valve for Machines Built (Prior to June 1990) (Note: 4640535 Accessory Valve is no longer available as a complete assembly. See ACCESSORY VALVE ASSEMBLY (MILLER) for Individual parts.)

Valve for Machines Built (June 1990 to September 1991) (Note: 4640580 Accessory Valve is no longer available as a complete assembly. See ACCESSORY VALVE ASSEMBLY (HYDRAFORCE) for Individual parts.)

Valve for Machines Built (September 1991 to Present) (Note: 4640716 Accessory Valve is no longer available as a complete assembly. See ACCESSORY VALVE ASSEMBLY (HYDRAFORCE) for Individual parts.)

Bracket, Valve Mounting (Prior to July 1988 Only) Stud (Welded on Part) (Prior to July 1988 Only) CONTROL VALVE INSTALLATION (VARIABLE PARTS) Kohler Gas Machines with Rotate Kohler Gas Machines without Rotate Electric Machines with Rotate Built Through 1992 Electric Machines with Rotate Built (1993 to Present) Electric Machines without Rotate Built Through 1992 Electric Machines without Rotate Built (1993 to Present) Valve Assembly - FPS Options (See VALVE ASSEMBLY - FPS for Breakdown) Without Rotate (2 Stack) With Rotate (3 Stack) Pilot Valve Assembly Options: Valve (Kohler Gas Machines) Valve (Electric Machines) Cartridge Seal Kit - 7010529 Cartridge Pressure Reducing Valve Assembly Options: Valve (Kohler Gas Machines) Valve (Electric Machines Built Through 1992) Cartridge Seal Kit - 4640523 Cartridge Valve (Electric Machines Built 1993 to Present) Selector Valve Assembly Options: Valve (Kohler Gas Machines) Valve (Electric Machines Built Through 1992) Coil (Hydraforce Version) Coil (FPS Version) Seal Kit (Hydraforce Version) Seal Kit (FPS Version) Valve (Electric Machines Built 1993 to Present) Coil Seal Kit

45HA

REV

G G G A G A

3120626

SECTION 2 - TURNTABLE FIGURE 2-3. CONTROL VALVES INSTALLATIONS - VICKERS (FORD GAS, DEUTZ DIESEL AND KUBOTA DIESEL)

72

45HA

3120626

SECTION 2 - TURNTABLE FIGURE 2-3. CONTROL VALVES INSTALLATIONS - VICKERS (FORD GAS, DEUTZ DIESEL AND KUBOTA DIESEL) ITEM

PART NUMBER

QTY Ref

1280941

Ref Ref

1281897

Ref

2

4640375

1

3 3 3 5 6 7 8 9 10 11 12 13 14 16 17 18 19 20 22 22 22 22 22 22 22 23 25 26 28

4640543 7009745 7004368 0641420 4751400 4761400 3311401 4300034 4761600 3311601 4300098 0641506 0901455 4640150 4300073 4751500 3311501 4761500 4640360 7010637 7003647 7004368 7004289 7010635 7003635 0901399 0641708 4761700 4640570

1 1 1 AR AR AR AR 8 8 8 AR 4 2 1 2 6 4 8 1 1 1 1 1 1 1 1 3 3 1

29 31 32 33 51 51

4751700 0641424 0641416 0641528

3 2 4 2 Ref 1

3120626

4640580 See Note

DESCRIPTION Note: See CONTROL VALVES INSTALLATIONS - STEPPER VALVES for Stepper Valves. See CONTROL VALVES INSTALLATIONS - VICKERS for Kohler Gas and Electric Machines with Vickers Valves. See Options - SPECIAL OPTIONS SECTION for Parker Valves.

CONTROL VALVES INSTALLATION (STANDARD PARTS) Control Valves Installation (Standard Parts) (Prior to December 1992) Control Valves Installation (Standard Parts) (December 1992 to Present) Valve Assembly - FPS (Steer) (See VALVE ASSEMBLY - FPS (STEER) for for Breakdown) Solenoid Valve Assembly Coil (Vickers/Modular Controls Version) Coil (Hydraforce Version) Bolt 1/4in-20NC x 2 1/2in Flatwasher 1/4in Lockwasher 1/4in Nut 1/4in-20NC Stud (Welded on Part) Lockwasher 3/8in Nut 3/8in - 16NC Stud (Welded on Part) Bolt 5/16in-18NC x 3/4in Bracket, Valve Mounting Valve, Check Stud (Welded on Part) Flatwasher 5/16in Nut 5/16in-18NC Lockwasher 5/16in Solenoid Dump Valve Assembly Seal Kit Coil (Vickers/Modular Controls Version) Coil (Hydraforce Version) Cartridge (Vickers/Modular Controls Version) Cartridge (Hydraforce Version) Valve, Check (Vickers/Modular Controls Only) Bracket, Valve Mounting Bolt 7/16in-14NC x 1in Lockwasher 7/16in Valve Assembly - Single Stack Bang-Bang (See VALVE ASSEMBLY - SINGLE STACK BANG-BANG for Breakdown) Flatwasher 7/16in Bolt 1/4in-20NC x 3in Bolt 1/4in-20NC x 2in Bolt 5/16in-18NC x 3 1/2in Accessory Valve Assembly Options: Valve for Machines (Prior to September 1991) (Note: 4640580 Accessory Valve is no longer available as a complete assembly. See ACCESSORY VALVE ASSEMBLY (HYDRAFORCE) for Individual parts.)

45HA

REV

E C

73

SECTION 2 - TURNTABLE ITEM 51

74

PART NUMBER 4640716 See Note

QTY NLA

52 52

4640554

Ref 1

52

4640914

1

53 53 53 54 55

4640866 2900708 7012959 0902051 3311405 0239541

1 1 1 1 2 Ref

101

4640556

1

102 102 102 103 103 103 103 103

4640522 4640523 2900698 4640123 7004368 7000558 7012518 7006075 0239542

1 1 1 1 1 1 1 1 Ref

201

4640555

1

202 202 202 203 203 203 203 203

4640522 4640523 2900698 4640123 7004368 7000558 7012518 7006075 0253206

1 1 1 1 1 1 1 1 Ref

301

4640556

1

303 303 303 304

4640758 7012906 7012907 4060806 0253207

1 1 1 7 ft/2m Ref

401

4640555

1

403

4640758

1

DESCRIPTION Valve for Machines (September 1991 to Present) (Note: 4640716 Accessory Valve is no longer available as a complete assembly. See ACCESSORY VALVE ASSEMBLY (HYDRAFORCE) for Individual parts.)

Control Valve Assembly (Vickers) Options: Control Valve Assembly (Prior to October 1994) (See CONTROL VALVE ASSEMBLY (VICKERS) (PRIOR TO OCTOBER 1994) for Breakdown) Control Valve Assembly (October 1994 to Present) (See CONTROL VALVE ASSEMBLY - (VICKERS) (OCTOBER 1994 TO PRESENT) for Breakdown) Valve, 2-Way Manual (October 1994 to Present Only) Seal Kit - Cartridge Knob Bracket, Decal Locknut 1/4in-20NC CONTROL VALVE INSTALLATION (MACHINES WITH ROTATE AND WITHOUT NOISE REDUCTION - BUILT THROUGH 1992) (VARIABLE PARTS) Valve Assembly - FPS 3 Stack (See VALVE ASSEMBLY - FPS for Breakdown) Pressure Reducing Valve Assembly Cartridge Seal Kit - 4640523 Cartridge Selector Valve Assembly Coil Hydraforce Version Coil (FPS Version) Seal Kit (Hydraforce Version) Seal Kit (FPS Version) CONTROL VALVE INSTALLATION (MACHINES WITHOUT ROTATE AND WITHOUT NOISE REDUCTION - BUILT THROUGH 1992) (VARIABLE PARTS) Valve Assembly - FPS 2 Stack (See VALVE ASSEMBLY - FPS for Breakdown) Pressure Reducing Valve Assembly Cartridge Seal Kit - 4640523 Cartridge Selector Valve Assembly Coil (Hydraforce Version) Coil (FPS Version) Seal Kit (Hydraforce Version) Seal Kit (FPS Version) CONTROL VALVE INSTALLATION (MACHINES WITH ROTATE AND WITH NOISE REDUCTION - 1993 TO PRESENT) Valve Assembly - FPS 3 Stack (See VALVE ASSEMBLY - FPS for Breakdown) Selector Valve Assembly Coil Seal Kit Shield, Flex Trim CONTROL VALVE INSTALLATION (MACHINES WITHOUT ROTATE AND WITH NOISE REDUCTION - 1993 TO PRESENT) Valve Assembly - FPS 2 Stack (See VALVE ASSEMBLY - FPS for Breakdown) Selector Valve Assembly

45HA

REV

C

C

C

C

3120626

SECTION 2 - TURNTABLE ITEM 403 403 404

3120626

PART NUMBER 7012906 7012907 4060806

QTY 1 1 7 ft/2m

DESCRIPTION

REV

Coil Seal Kit Shield, Flex Trim

45HA

75

SECTION 2 - TURNTABLE FIGURE 2-4. STEP CONTROL VALVE ASSEMBLY

76

45HA

3120626

SECTION 2 - TURNTABLE FIGURE 2-4. STEP CONTROL VALVE ASSEMBLY ITEM 1 2 2 2 3 3 3 4 4 5 5 6 6 7 8 9

3120626

PART NUMBER 4640541 N.S.S. 7009740 7009742 2900503 7009741 7009742 2900503 7003635 2900503 7004225 2900503 7004233 7009768 7009765 7009766 7009778

QTY Ref 1 2 2 2 4 4 4 1 1 1 1 1 1 1 1 1

DESCRIPTION STEP CONTROL VALVE ASSEMBLY Body (Not Sold Separately) Valve, Cartridge Coil (1 Per Cartridge) Seal Kit (1 Per Cartridge) Valve, Cartridge Coil (1 Per Cartridge) Seal Kit (1 Per Cartridge) Valve, Check Seal Kit Valve, Cartridge Relief Seal Kit Valve, Compensator Cartridge Seal Kit Orifice (.063) Orifice (.070) Orifice (.090)

45HA

REV C

77

SECTION 2 - TURNTABLE FIGURE 2-5. VALVE ASSEMBLY - FPS (STEER)

78

45HA

3120626

SECTION 2 - TURNTABLE FIGURE 2-5. VALVE ASSEMBLY - FPS (STEER) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

3120626

PART NUMBER 4640375 7000585 7000586 7006043 7006039 7000600 Kit 7006041 N.S.S. 7006037 7006036 7006034 Kit Kit 4640049 N.S.S. 7006033 Kit Kit 7006040 7006053 7000549 7006047 7000550

QTY Ref 6 2 3 2 1 5 1 1 2 2 2 2 2 2 2 2 2 5 1 1 4 1 1

DESCRIPTION VALVE ASSEMBLY - FPS (STEER) Nut Washer Rod, Tie Bracket, Mounting Section, Valve - Outlet O-Ring Section, Valve - Complete (Includes Items 8-16) Spool (Not Sold Separately) Retainer, Spring Spring Tube Assembly O-Ring O-Ring Coil, Solenoid Nameplate (Not Sold Separately) Nut O-Ring O-Ring Section, Valve - Inlet (Includes Items 20) Relief, Inlet Seal Kit - Single Section (Includes Items 12,13,17 & 18) Seal Kit - Standard Outlet (Includes Item 6.)

Seal Kit - Inlet Relief

45HA

REV C

79

SECTION 2 - TURNTABLE FIGURE 2-6. VALVE ASSEMBLY - 4 STACK BANG-BANG

80

45HA

3120626

SECTION 2 - TURNTABLE FIGURE 2-6. VALVE ASSEMBLY - 4 STACK BANG-BANG ITEM 1 2

PART NUMBER 4640564 7004894 7003841

QTY Ref 1 1

3

7002262

1

4 4 5

7002325 7004894

Ref 2 1

6

7003832

1

7

7000468

1

7002325 7003833

Ref 2 1

9

7003825

6

9 10 11 11

12 13 14 15 16 17 18 19

7002274 7002348 7003828 7002327 7004896 7004859 7003840 7002339 7002338 7000418 7002335 7002336 7002334 7002333 7004821

2 8 6 2 4 2 2 4 1 1 1 1 1 1 1

19 20 21 22 23 23 23 23 24

7003837 7000470 7002344 7002346 7003830 7002345 Kit Kit 7003831

1 1 1 1 1 1 1 1 1

24 24 24 25 25 25

7003836 7002340 Kit 7003829 7003835 Kit

1 1 1 1 1 1

8 8

3120626

DESCRIPTION VALVE ASSEMBLY - 4 STACK BANG-BANG Drive Section - Complete (Refer to Items 9-25 for Serviced Parts) Tower Lift Section - Complete With Relief Valve (Refer to Items 925 for Serviced Parts) Dual Pilot Check Valve Assembly (Due to various suppliers, internal components are no longer field serviceable) Screw O-Ring Tower Tele Section - Complete (Refer to items 9-25 for Serviced Parts.)

Swing Section - Complete With Relief Valve (Refer to Items 9-25 for Serviced Parts) Crossover Relief Valve Block Assembly (Due to various suppliers, internal components are no longer field serviceable) Screw O-Ring Swing Section - Complete Without Relief Valve (Refer to Items 925 for Serviced Parts) Seat, Washer (Drive, Tele and Swing TURNTABLE SECTION per Section) Seat, Washer (Lift Section) Spring (2 Per Section) Nameplate (Drive, Tower Tele and Swing Sections) Nameplate (Tower Lift Sections) Solenoid Assembly (Drive and Tower Tele Sections) Solenoid Assembly (Tower Lift Section) Solenoid Assembly (Swing Section) Screw Plate, End Coil Case, Solenoid Sleeve, Outer Flux Spring Sleeve, Inner Flux Guide Tube Assembly (Drive, Tower Lift and Tower Tele Sections) Guide Tube Assembly (Swing Section) Tube, Guide Plunger Pin, Push Cone Assembly Cone O-Ring 11/16in OD O-Ring 3/4in OD Pin and Guide Assembly (Drive, Tower Lift and Tower Tele Sections) Pin and Guide Assembly (Swing Section) Guide O-Ring 11/16in OD Pin Assembly (Drive, Tower Lift and Tower Tele Sections) Pin Assembly (Swing Section) Seal, Pin

45HA

REV A

81

SECTION 2 - TURNTABLE ITEM

82

PART NUMBER 7002347 7000448 7000437

QTY 3 3 3

DESCRIPTION O-Ring 3/4in OD (Use Between Sections - Not Shown) O-Ring 1 1/16in OD (Use Between Sections - Not Shown) Seal Kit - Valve Section

45HA

REV

3120626

SECTION 2 - TURNTABLE FIGURE 2-7. VALVE ASSEMBLY - FPS

84

45HA

3120626

SECTION 2 - TURNTABLE FIGURE 2-7. VALVE ASSEMBLY - FPS ITEM

PART NUMBER 4640544 4640556

QTY Ref Ref

4640555 7000585 7000586

7006063

Ref 6 2 Ref 3 3 3 2 1 1 5 Ref 1

7

7006041

3

7

7006041

3

7

7006041

3

7

7006041

3

8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 22

Not Available 7006037 7006036 7006034 Kit Kit 4640049 Not Available 7006033 Kit 7006060 7000598 7000597 Kit

AR AR AR AR AR AR AR AR AR AR 1 4 4 AR Ref 1

22

7006074 7000549 7006062 7000581

1 2 3 3 3 3 4 5 5 6 7 7

3120626

7006002 7006059 7006061 7006039 7006058 7006055 Kit

7006056

1 AR 1

DESCRIPTION 4 STACK (Machines with Stepper Valves and Rotate) 3 STACK (Machines with Stepper Valves and without Rotate/Machines with Vickers Valves and with Rotate) 2 STACK (Machines with Vickers Valves and without Rotate) Nut Washer Rod, Tie Options: Rod 4 Stack Rod 3 Stack Rod 2 Stack Bracket, Mounting Section, Valve - Outlet Plug, Closed Center (Not Shown) O-Ring Valve Section - Complete Options (Includes 8-16) Section, Valve - Complete (Main Lift - 4 Stack Used on Stepper Valve Machines) Section, Valve - Complete (Main Tele, Rotate and Level - 4 Stack Used on Stepper Valve Machines) Section, Valve - Complete (Main Lift, Main Tele and Level - 3 Stack Used on Stepper Valve Machines) Section, Valve - Complete (Main Tele, Level and Rotate - 3 Stack Used on Vickers Valve Machines) Section, Valve - Complete (Main Tele and Level - 2 Stack Used on Vickers Valve Machines) Spool (1 per Valve Section) Retainer, Spring (2 per Valve Section) Spring (2 per Valve Section) Tube Assembly (2 per Valve Section) O-Ring (2 per Valve Section) O-Ring (2 per Valve Section) Coil, Solenoid (2 per Valve Section) Nameplate (2 per Valve Section) Nut (2 per Valve Section) O-Ring (2 per Valve Section) Port Block Attachment (Level Section Only) Bolt Washer O-Ring (5 per Stack) Inlet Valve Section Options: Inlet Valve Section (1987 through 1991) (Without Relief Cartridge) Inlet Valve Section (1992 to Present) (With Relief Valve) Seal Kit - Single Section (Includes 12, 13, 17 & 21) Seal Kit - Standard Outlet (Includes Item 6) Seal Kit - Level Section Port Block (Includes Item 17 and Check Valves O-Rings)

45HA

REV C C C

85

SECTION 2 - TURNTABLE FIGURE 2-8. CONTROL VALVE ASSEMBLY (VICKERS) (PRIOR TO OCTOBER 1994)

86

45HA

3120626

SECTION 2 - TURNTABLE FIGURE 2-8. CONTROL VALVE ASSEMBLY (VICKERS) (PRIOR TO OCTOBER 1994) ITEM

PART NUMBER 4640554

QTY Ref

1 2 3 4 5 6 7 8 9 10 11

7006724 7006725 7006733 Kit Kit Kit 7006760 7009327 7009327 7006763 7012325 & 7020361 Kit 7009316 7009315 7009319 Kit 7006744 7006726 7006727 7006728 7006729 7006730 7006731 7006745 N.S.S. 7006746 Kit 7009323 7006748 7009324 7009325 N.S.S. 7006757 Kit Kit 7009320 7006737 7009321 7009363 Not Required Kit 7006752 Kit Kit 7006773 7006756 7009328

1 1 1 1 5 1 1 1 1 1 8

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 38 38 38 39 40 41 42 43 43

3120626

8 8 8 8 8 8 8 8 8 8 8 8 32 8 8 8 8 8 8 8 4 8 8 8 8 8 4 4 0 4 8 8 8 8 6 2

DESCRIPTION CONTROL VALVE ASSEMBY (VICKERS) (PRIOR TO OCTOBER 1994) Inlet Body Setscrew Plug O-Ring O-Ring O-Ring Working Section - Complete (Drive) (Includes Items 11-47) Working Section - Complete (Main Lift) (Includes Items 11-47) Working Section - Complete (Tower Lift) (Includes Items 11-47) Working Section - Complete (Swing) (Includes Items 11-47) Nut, Retaining (was p/n 7009317) (Note: When replacing this nut (7009317) you must order (7012325 & 7020361).

O-Ring (2 Per Section) Core Tube (Includes O-Ring) (2 Per Section) Coil and Frame (2 Per Section) Pin (2 Per Section) O-Ring (2 Per Section) Spool (2 Per Section) Plug, Torque (2 Per Section) O-Ring (2 Per Section) Shim Kit (2 Per Section) Spring (2 Per Section) Poppet (2 Per Section) Ball (2 Per Section) Screw (8 Per Section) Cap, End (Not Sold Separately) (2 Per Section) Ball (2 Per Section) O-Ring (2 Per Section) Plug (2 Per Section) Gasket (2 Per Section) Spring (2 Per Section) Retainer (2 Per Section) Spool (Not Sold Separately) (1 Per Section) Seat (2 Per Section) Ring, Back-Up (2 Per Section) O-Ring (2 Per Section) Servo Stem Assembly (2 Per Section) Poppet (2 Per Section) Retainer (13/16in-2.1cm length) (Design A) (1 Per Section) Retainer (1 3/16in-3cm Length) (Design B) (1 Per Section) Retainer (Design C) O-Ring (1 Per Section) Retainer (2 Per Section) Ring, Back-Up (2 Per Section) O-Ring (2 Per Section) Spring (2 Per Section) Poppet (Drive and Swing Sections) (2 Per Section) Poppet (Lift Sections) (2 Per Section)

45HA

REV A

87

SECTION 2 - TURNTABLE ITEM 44 45 46 46 46 46 46 47 47 48 49 50 51 52

88

PART NUMBER 7006771 Kit 7006761 7006761 7006761 7009369 7009368 7006777 Not Required 7006780 7006778 Kit 7009329 7006782 7009330

QTY 8 8 6 4 8 8 4 1 0 1 1 1 3 6

7009395

5

DESCRIPTION Plug, Torque (2 Per Section) O-Ring (2 Per Section) Ball (Design A - All Sections Except Swing) (2 Per Section) Ball (Design A - Swing Section) (4 Per Section) Ball (Design B - All Sections) (8 Per Section) Poppet (Design C - All Sections) (8 Per Section) Spring (Design C - All Sections) (4 Per Section) Pin, Solid (Design A - Swing Section Only) Pin, Solid (Design B and Design C) Cover, End Plug, Torque O-Ring Rod, Tie Nut Seal Kit (Includes Items 4, 5, 6, 12, 16, 27, 34, 35, 38, 40, 41, 45, 50 and Servo Stem O-Rings) Seal Kit - Valve Face (Includes Items 4, 5 & 6)

45HA

REV

3120626

SECTION 2 - TURNTABLE FIGURE 2-9. CONTROL VALVE ASSEMBLY - (VICKERS) (OCTOBER 1994 TO PRESENT)

90

45HA

3120626

SECTION 2 - TURNTABLE FIGURE 2-9. CONTROL VALVE ASSEMBLY - (VICKERS) (OCTOBER 1994 TO PRESENT) ITEM

PART NUMBER 4640914

1 2 3 4 5 6

7006724 7006733 Kit Kit Kit 7006725

100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 127 128 129 130 131 132 133 134 135 136 137 138

Kit 7012319 Kit Kit Kit 7012322 Kit Kit 7006730 7012325 7012339 7009319 7012326 7012327 7006745 7006731 Kit 7006746 7009323 7012330 7012329 7012328 7009324 7009320 7006737 7006757 7006773 Kit Kit 7009398 Kit Kit 7012333 Kit Kit Kit Kit Not Serviced 7009330 7012383

3120626

QTY Ref Ref 1 1 1 1 1 1 Ref AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR

DESCRIPTION VICKERS VALVE ASSEMBLY - 4 SECTION Inlet Section Inlet Body Plug O-Ring O-Ring O-Ring Setscrew Working Sections (Standard Parts) Cap (2 Per Section) Screw (2 Per Section) Nut (2 Per Section) Plug (2 Per Section) Packing (2 Per Section) Packing (2 Per Section) Piston (2 Per Section) Spring (2 Per Section) Poppet (2 Per Section) Nut, Retaining (2 Per Section) Coil (2 Per Section) Pin (2 Per Section) Core Tube Sub Assembly (2 Per Section) Spool Screw (8 Per Section) Ball Gasket Ball Plug (2 Per Section) Shim (AR Per Section) Retainer (2 Per Section) Shim (AR Per Section) Spring (2 Per Section) Stem Servo Sub Assembly (2 Per Section) Poppet (2 Per Section) Seat (2 Per Section) Spring (2 Per Section) O-Ring (2 Per Section) Back-up (2 Per Section) Retainer (2 Per Section) Back-up Ring (2 Per Section) O-Ring (2 Per Section) Load Sense (2 Per Section) O-Ring (2 Per Section) O-Ring (2 Per Section) O-Ring (5 Per Section) O-Ring (2 Per Section) Cap, End (2 Per Section) Seal Kit (1 Per Section) Piston/Spring Kit (Includes 1 each of items 100, 102, 103, 106 & 107) (2 Per Section)

45HA

REV -

91

SECTION 2 - TURNTABLE

92

ITEM 150 150 150 150 150 151 151 151 152 152 152 153 153 153

PART NUMBER

201 202 203 204 205 206 208 209

7006782 7009361 7012337 Kit 7006778 7012338 7012336 Kit

7012332 7012334 7012334 7012335 7012331 7012340 7009399 7009397 Not Required 7012300

QTY Ref Ref Ref Ref Ref Ref 1 1 Ref 2 2 Ref 0 2 Ref 6 3 1 2 2 1 1 1

DESCRIPTION Working Section Options: Working Section Drive Working Section Lift Working Section Lift Working Section Swing Spool Options: Spool for Drive and Lift Sections Spool for Swing Section Poppet Options: Poppet for Drive and Swing Sections Poppet for Lift Sections Piston Options: Piston for Drive and Lift Sections Piston for Swing Section OUTLET SECTION Nut Rod, Tie Cover End O-Ring Plug Setscrew Orifice Sub-Assembly Plug O-Ring

45HA

REV

3120626

SECTION 2 - TURNTABLE FIGURE 2-10. VALVE ASSEMBLY - SINGLE STACK BANG-BANG

94

45HA

3120626

SECTION 2 - TURNTABLE FIGURE 2-10. VALVE ASSEMBLY - SINGLE STACK BANG-BANG ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 16 16 16 17 17 17 18 18

3120626

PART NUMBER 4640570 7004894 7003825 7002348 7003828 7004896 7002339 7002338 7000418 7002335 7002336 7002334 7002333 7004821 7000470 7002344 7002346 7003830 7002345 Kit Kit 7003831 7002340 Kit 7003829 Kit 7002347 7000448 7000437

QTY Ref 1 2 2 2 2 8 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 1 1 4

DESCRIPTION VALVE ASSEMBLY - SINGLE STACK BANG-BANG Drive Section - Complete (Includes Items 2-18) Seat, Washer Spring Nameplate Solenoid Assembly (Includes Items 5-18) Screw (4 Per Assembly) Plate, End (1 Per Assembly) Coil (1 Per Assembly) Case, Solenoid (1 Per Assembly) Sleeve, Outer Flux (1 Per Assembly) Spring (1 Per Assembly) Sleeve, Inner Flux (1 Per Assembly) Guide Tube Assembly (Includes Items 13-18) (1 Per Assembly) Tube, Guide (1 Per Assembly) Plunger (1 Per Assembly) Pin, Push (1 Per Assembly) Cone Assembly (1 Per Assembly) Cone (1 Per Assembly) O-Ring 11/16in OD (1 Per Assembly) O-Ring 3/4in OD (1 Per Assembly) Pin and Guide Assembly (1 Per Assembly) Guide (1 Per Assembly) O-Ring 11/16in OD (1 Per Assembly) Pin Assembly (1 Per Assembly) Seal, Pin (1 Per Assembly) O-Ring 3/4in OD (Use Between Sections - Not Shown) O-Ring 1 1/16in OD (Use Between Sections - Not Shown) Seal Kit - Valve Section

45HA

REV -

95

SECTION 2 - TURNTABLE FIGURE 2-11. ACCESSORY VALVE ASSEMBLY (MILLER)

96

45HA

3120626

SECTION 2 - TURNTABLE FIGURE 2-11. ACCESSORY VALVE ASSEMBLY (MILLER) ITEM

PART NUMBER 4640535

QTY Ref

1 2 3 4 5 6 7 8 9 10 11 12 13 14

N.S.S. 7009755 7009759 7007760 3790015 7009761 3790014 7009756 3790118 3790211 3790016 7009762 7009757 7009758

Ref 1 1 1 2 1 2 1 1 1 2 2 2 1 1

3120626

DESCRIPTION ACCESSORY VALVE ASSEMBLY (MILLER)(ELECTRIC AND KOHLER MACHINES BUILT PRIOR TO JUNE 1990) Note: Not sold as a complete assembly.

Body (Not Sold Separately) Cartridge, Pressure Reducing/Relieving O-Ring Ring, Back-Up O-Ring Ring, Back-Up O-Ring Cartridge, Sequence O-Ring O-Ring O-Ring Ring, Back-Up Cartridge, 2-Position Coil (Includes Nut and Washer)

45HA

REV A

97

SECTION 2 - TURNTABLE FIGURE 2-12. ACCESSORY VALVE ASSEMBLY (HYDRAFORCE)

98

45HA

3120626

SECTION 2 - TURNTABLE FIGURE 2-12. ACCESSORY VALVE ASSEMBLY (HYDRAFORCE) ITEM

PART NUMBER 4640580

QTY Ref

1 2 3 4 5

7004365 7004366 7004367 7004369 7004368 2900707 2900708 2900709 4640716

Ref 1 1 1 1 1 2 1 1 Ref Ref

101 101 101 102 102 102 103 103 103 104 104 104 105 105 105

7012506 7010552 7012505 7010553 7012507 7010554 7004369 7010556 7004368 7010555 7012509 7010557 7012510 7010558 7012511 7010559 2900709 7010560

3120626

Ref 1 1 Ref 1 1 Ref 1 1 Ref 1 1 Ref 1 1 Ref 1 1 Ref 1 1 Ref 1 1 Ref 1 1

DESCRIPTION ACCESSORY VALVE ASSEMBLY (HYDRAFORCE) (ELECTRIC AND KOHLER MACHINES JUNE 1990 TO SEPTEMBER 1991 MODELS /ALL FORD AND KUBOTA MACHINES PRIOR TO SEPTEMBER 1991) Note: Not sold as a complete assembly.

Cartridge - Sequence Cartridge - Pressure Reducing Cartridge - Main Relief Cartridge Less Coil - Dump Coil Seal Kit (Sequence and Pressure Reducing) Seal Kit (Main Relief) Seal Kit (Dump) ACCESSORY VALVE ASSEMBLY (SEPTEMBER 1991 TO PRESENT MODELS) Note: Refer to P/N stamped on cartridge hex nut for identification.

Cartridge - Sequence Options: Cartridge Hydraforce PS10-34A Cartridge Vickers/Modular Controls PSV7-10V Cartridge - Pressure Reducing Options: Cartridge Hydraforce PR10-32A Cartridge Vickers/Modular Controls PRV1-10V Cartridge - Main Relief Options: Cartridge Hydraforce RV50-26A Cartridge Vickers/Modular Controls RV5-10V Cartridge - Dump Options: Cartridge Less Coil (Hydraforce SV16-21) Cartridge with Coil (Vickers/Modular Controls SV3-16V) Coil Options: Coil Hydraforce 6352012 Coil Vickers/Modular Controls 565966 Seal Kit - Sequence Options: Seal Kit Hydraforce Version Seal Kit Vickers/Modular Controls Version Seal Kit - Pressure Reducing Options: Seal Kit Hydraforce Version Seal Kit Vickers/Modular Controls Version Seal Kit - Main Relief Options: Seal Kit Hydraforce Version Seal Kit Vickers/Modular Controls Version Seal Kit - Dump Options: Seal Kit Hydraforce Version Seal Kit Vickers/Modular Controls Version

45HA

REV -

-

99

SECTION 2 - TURNTABLE FIGURE 2-13. TURNTABLE, BEARING AND SWING DRIVE INSTALLATION

100

45HA

3120626

SECTION 2 - TURNTABLE FIGURE 2-13. TURNTABLE, BEARING AND SWING DRIVE INSTALLATION ITEM

PART NUMBER

4620030

QTY Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref

4620036

Ref

4620056

Ref

4620082

Ref

4620040 4620042

Ref Ref Ref Ref Ref Ref Ref

4620051 4620079 4620105 4620064 4620080 4620064 4620080 4620039 4620040 4620042

0238511 0250860 0255117 1 1 1 2 3 4 5 6 6 7 9 10

2915083 2915084 3538437 0682020 4740004 3300183 0681820 0681844 4740003 4740048 2160001 0100019 0100004

AR AR

0238523

Ref

101

0920074

1

102

3160147

1

103 104

2440056 0080148

1 1

3120626

1 1 1 14 11 14 12 12 12 3

DESCRIPTION TURNTABLE OPTIONS Ford and Deutz Powered Machines: 6ft-6in/2m Wide ANSI Spec Machines Built through 1992 6ft-6in/2m Wide ANSI Spec Machines Built (1993 to Present) 6ft-6in/2m Wide ANSI Spec Machines with 12in x 16.5in Tires 6ft-6in/2m Wide CSA Spec Machines Built through 1992 6ft-6in/2m Wide CSA Spec Machines with Built (1993 to Present) 5ft-9in/1.75m Wide CSA Spec Machines Built through 1992 5ft-9in/1.75m Wide CSA Spec Machines Built (1993 to Present) Kubota and Kohler Powered Machines: 6ft-6in/2m Wide ANSI Spec Machines 6ft-6in/2m Wide CSA Spec Machines 5ft-9in/1.75m Wide Machines Electric Machines: 6ft-6in/2m Wide ANSI Spec Machines Built (Prior to February 1988) 6ft-6in/2m Wide ANSI Spec Machines Built (February 1988 to January 1990) 6ft-6in/2m Wide ANSI Spec Machines Built (January 1990 to December 1992) 6ft-6in/2m Wide ANSI Spec Machines Built (December 1992 to Present) 6ft-6in/2m Wide CSA Spec Machines 5ft-9in/1.75m CSA Spec Machines TURNTABLE BEARING INSTALLATION Machines with 8.75in & 9.5in Tires Machines with 8.75in & 9.5in Tires Machines with 12in Tires Bearing Kit (was p/n 0440067) Options (Kit Includes Bearing and Mounting Hardware): Machines with 8.75in & 9.5in Tires Machines with 12in Tires Spacer, Bearing (Machines with 12in Tires Only) Bolt 5/8in-11NC x 2 1/2in (Grade 8) Washer, Hardened Nut 5/8in-11NC (Grade 8) Bolt 1/2in-13NC x 2 1/2in (Grade 8) (8.75in x 9.5in Tires) Bolt 1/2in-13NC x 5 1/2in (Grade 8) (12in Tires) Washer, Hardened Washer, Special Fitting, Grease - 90 Loctite #271 Devcon (Not Required on Machines with Milled Frame and Turntable) SWING DRIVE INSTALLATION - MACHINES BUILT THROUGH 1992 Swing Brake Assy (See SWING BRAKE ASSEMBLY for Breakdown) Swing Motor Assy (See SWING MOTOR ASSEMBLY for Breakdown) Pinion Adapter

45HA

REV

B B -

E

101

SECTION 2 - TURNTABLE ITEM 105 106 107 109 110 111 112 113 114 115 116 118

PART NUMBER 0560793 4740018 0641608 3931856 4740189 0641810 4761800 0641610 4761600 4751600 4563923 3790045 0100011 0100020

QTY 1 1 1 4 4 4 4 2 2 2 1 1 AR AR Ref

0252578 0255010 151 151 151

0920089 7012570

Ref Ref Ref 1 1

151

7012571

1

151 151

0920095 7012651

1 1

151

7012650

1

152

3160183

1

153 154 154 155 155 155 157 158 160 160 160 161

3535607 4300107 3311801

1 4 4 Ref 8 8 4 4 Ref 4 4 1 AR AR Ref Ref Ref Ref 1 1 1 1

4761800 4740252 0642014 4740004 0641830 0641834 3790155 0100019 0100021 0238164 0255148

201 201 201 202 203

102

3421452 3422414 3760215 3421453

DESCRIPTION Block, Clamp Washer Bolt 3/8in-16NC x 1in Bolt, Socket Head 1/2in-13NC x 3 1/2in Lockwasher 1/2in Hi-Collar Bolt 1/2in-13NC x 1 1/4in Lockwasher 1/2in Bolt 3/8in-16NC x 1 1/4in Lockwasher 3/8in Flatwasher 3/8in Spacer O-Ring Loctite #242 Sealant, Pipe SWING DRIVE INSTALLATION - MACHINES BUILT 1993 TO PRESENT Machines Built (1993 to May 1994) Machines Built (May 1994 to Present) Swing Brake Assembly Options: Brake Used (1993 to May 1994) Seal Kit - 0920089 Brake (Includes Seals, O-Rings, 1 Back-up Rings and Retaining Ring) Rebuild Kit - 0920089 Brake (Includes 7012570 Seal Kit, Inner and Outer Discs and Pressure Plate) Brake Used (May 1994 to Present) Seal Kit - 0920095 Brake (Includes Seals, O-Rings, 1 Back-up Rings and Retaining Ring) Rebuild Kit - 0920095 Brake (Includes 7012651 Seal Kit, Inner and Outer Discs and Pressure Plate) Swing Motor Assy (See SWING MOTOR ASSEMBLY for Breakdown) Plate, Mounting Stud 1/2in-13NC x 2in (1993 to May 1994 Only) Nut 1/2in-13NC Lockwasher 1/2in Options: Lockwasher 1/2in (1993 to May 1994) Lockwasher 1/2in (May 1994 to Present) Bolt 5/8in-11NC x 1 3/4in Washer, Hardened Bolt Options: Bolt (1993 to May 1994) Bolt (May 1994 to Present) O-Ring Loctite #271 Primer TURNTABLE LOCK INSTALLATION Machines with 8.75in & 9.5in Tires Machines with 12in Tires Pin, Lock Options: Pin Machines with 8.75in & 9.5in Tires Pin Machines with 12in Tires D-Ring Snap-Pin

45HA

REV

D -

B -

3120626

SECTION 2 - TURNTABLE ITEM 204 204 204 206 207

3120626

PART NUMBER 4842998 0961945 3760170 1260017

QTY Ref 1 1 1 6 in/15cm

DESCRIPTION Bushing (Welded on Part) Machines with 8.75in & 9.5in Tires Machines with 12in Tires Ring, Quick Release Chain

45HA

REV

103

SECTION 2 - TURNTABLE FIGURE 2-14. SWING BRAKE ASSEMBLY

104

45HA

3120626

SECTION 2 - TURNTABLE FIGURE 2-14. SWING BRAKE ASSEMBLY ITEM

PART NUMBER 0920074

QTY Ref Ref

1 2 3 4 5 6 7 7 7 8 8 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 24 24 25 26

3120626

7007960 Kit Kit Kit 7007956 7007955 7007954 7007991 7007953 7007992 7007952 7007951 7007950 Kit Kit Kit 7007946 7007945 Kit 7007943 Kit 7007941 7007940 7007939 7007938 7007937 7007993 Kit Kit 2900774

1 1 1 1 1 1 Ref 1 1 Ref 1 1 7 6 1 1 1 1 1 1 1 1 1 1 1 1 1 Ref 8 8 1 1 1

DESCRIPTION SWING BRAKE ASSEMBLY (MACHINES BUILT THROUGH 1992) Note: For Service Parts on Machines Built 1993 to Present refer to Turntable, Bearing and Swing Drive Installation Shaft Seal, Oil Ring, Back-up (Units Built through 1989 only) Ring, Quad Bearing, Needle Plate, Cover Ring, Retaining Options: Ring, Retaining Machines Built through 1989 Ring, Retaining Machines Built (1990 to Present) Spline, Outer Options: Spline Machines Built through 1989 Spline Machines Built (1990 to Present) Stator Rotor Piston O-Ring O-Ring O-Ring Plate, Pressure Spring, Belleville Ring, Quad Ring, Retaining Ring, Back-up (Units Built through 1989 only) Bearing Ring, Retaining Ring, Retaining (Units Built through 1989 only) Pin, Dowel (Units Built through 1989 only) Bolt, Socket Head Options: Bolt Machines Built through 1989 Bolt Machines Built (1990 to Present) Gasket O-Ring Seal Kit (Includes Items 2, 3, 4, 12, 13, 14, 17, 19, 25 & 26)

45HA

REV B

105

SECTION 2 - TURNTABLE FIGURE 2-15. SWING MOTOR ASSEMBLY

106

45HA

3120626

SECTION 2 - TURNTABLE FIGURE 2-15. SWING MOTOR ASSEMBLY ITEM

PART NUMBER

1 2 3 6 7 8 9 10 11 12 13 15 16 16

Kit Kit 7009984 7009905 7009983 7009927 7009909 Kit Kit 7009912 7009913 7009930 7002157 Kit 7009987 3160147

QTY Ref 3 1 1 1 1 1 1 1 1 2 2 1 1 1 1 Ref

7009903 7009985 7009986 3160183

1 1 4 Ref

7009988 7009989 7009990

1 1 4

101 102 103

201 202 203

3120626

DESCRIPTION SWING MOTOR ASSEMBLY Seal O-Ring Flange, Mounting Drive, Valve Plate, Valve Valve Ring, Balance Seal, Face - Inner Seal, Face - Outer Pin Spring Housing, Valve Plug Assembly O-Ring Seal Kit (Includes Items 1, 2, 10, 11 & 16 O-Ring) SWING MOTOR ASSEMBLY (MACHINES BUILT THROUGH 1992) (VARIABLE PARTS) Drive Geroler Bolt SWING MOTOR ASSEMBLY (MACHINES BUILT 1993 TO PRESENT) (VARIABLE PARTS) Drive Geroler Bolt

45HA

REV

-

-

107

SECTION 2 - TURNTABLE FIGURE 2-16. FORD ENGINE INSTALLATION - WITH ELECTRONIC IGNITION (PRIOR TO MARCH 1990)

108

45HA

3120626

SECTION 2 - TURNTABLE FIGURE 2-16. FORD ENGINE INSTALLATION - WITH ELECTRONIC IGNITION (PRIOR TO MARCH 1990) ITEM

PART NUMBER

1 3 4 5 9 9 9 9

2000093 2720341 0641509 4761500 3600152 2900660 3600200

Ref 1 1 2 2 Ref 1 1 1

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46

0641812 4761800 2180623 4843272 1320014 4751800 3311801 2720264 0701014 4761700 2420024 4843287 0641408 4761400 3311401 4751400 2500004 2420033 2220273 4751500 2180360 4360037 2200101 3840906 3321001 0310003 0310004 0901385 4564367 1320058 0080092 1600111 2060016 0080168 4240096 4031713

2 3 1 1 4 2 2 1 5 5 1 1 13 15 11 4 1 1 1 2 2 1 1 1 2 1 1 1 1 1 1 1 1 1 1 4

3120626

QTY Ref

DESCRIPTION FORD ENGINE INSTALLATION - WITH ELECTRONIC IGNITION (PRIOR TO MARCH 1990) FORD ENGINE ASSEMBLY (STANDARD PARTS) Engine - Ford VSG-411 Hose, Air Cleaner Outlet Bolt 5/16in-18NC x 1 1/8in Lockwasher 5/16in Pump Assembly Options: Pump Assembly (Vickers) Shaft Seal Kit (Vickers) Pump Assembly (Barnes) (1 each of fittings p/n's 2220376 & 2210014 are required when replacing Vickers pump with Barnes pump) (See PUMP ASSEMBLY - BARNES (FORD AND DEUTZ POWERED MACHINES) for Breakdown) Bolt 1/2in-13NC x 1 1/2in Lockwasher 1/2in Fitting, Tee Exhaust Weldment Clamp, Hose Flatwasher 1/2in Nut 1/2in-13NC Hose, Radiator - Upper Bolt 10mm x 30mm Lockwasher 7/16in Sender, Temperature Plate, Mounting - Governor Bolt 1/4in-20NC x 1in Lockwasher 1/4in Nut 1/4in-20NC Flatwasher 1/4in Governor, Electronic (Precision Governor) Sender, Oil Pressure Fitting, Reducer Flatwasher 5/16in Fitting, Tee Switch, Pressure Plug, Pipe Rod, Throttle Control Nut #10-32NF Balljoint Balljoint Bracket Tube, Dipstick Clamp, Hose Adaptor, Choke Controller, Temperature Fan Adaptor, Fan Spacer Strap, Fan Bolt, Socket head 6mm x 45mm

45HA

REV

109

SECTION 2 - TURNTABLE ITEM 48

50 51 60 61 151 152 154 155 156 157 158 159 161 162 163 164 165 166 167 168 169 169 169 170 171 172 174 175 176 177 177 178 179 180 181 181 181 181 181 181 181 181 181 182 182 182 183

110

PART NUMBER 2420117 0239590

QTY 1 Ref

4843497 0641440 0239597 4843416 3840979

1 1 Ref 1 1 Ref 2 2 4 6 9 9 1 1 4 1 2 1 7 6 6 1 Ref 1 1 1 ft/30cm 4 1 1 1 5 1 1 2 5 2 1 Ref 1 1 1 Ref 1 1 1 Ref 1 1 1

3200202 0641728 4751700 0641612 4761600 3311601 3200201 0641828 4751800 3311805 0630403 0630360 4751500 4761500 3311501 3620027 3220052 3220067 2720058 1320022 2220317 0400003 3980003 3311705 0400002 2910479 0236768 4711600 3300029 3600050 7004248 7004249 7010923 7000482 7004412 7004414 0080166 0080180 2180552

DESCRIPTION Gauge, Oil Level Indicator (Dipstick) FORD ENGINE ASSEMBLY - STANDARD GAS (VARIABLE PARTS) Bracket, Engine Mounting Bolt 1/4in-20NC x 5in FORD ENGINE ASSEMBLY - DUAL FUEL (VARIABLE PARTS) Bracket, Engine Mounting Rod FORD ENGINE INSTALLATION (STANDARD PARTS) Mount, Engine - Rear Bolt 7/16in-14NC x 3 1/2in Flatwasher 7/16in Bolt 3/8in-16NC x 1 1/2in Lockwasher 3/8in Nut 3/8in-16NC Mount, Engine - Front Bolt 1/2in-13NC x 3 1/2in Flatwasher 1/2in Locknut 1/2in-13NC Bolt, Carriage 7/16in-14NC x 1 1/2in Bolt, Carriage 5/16in-18NC x 1 1/4in Flatwasher 5/16in Lockwasher 5/16in Nut 5/16in-18NC Radiator Muffler Options: Muffler (Prior to February 1990) Muffler (February 1990 to March 1990) Hose, Low Pressure Clamp Fitting, 90 Battery Seat, Battery Locknut 7/16in-14NC Hold-Down, Battery Replacement Clip Kit for 0400002 Rod, Hold-down Flatwasher 3/8in Wingnut 3/8in-16NC Auxiliary Pump Assembly Options - Vendors Vary John S. Barnes Brand Pump: Motor (Bosch or Prestolite) Coupling Pump Stone Industries Brand Pump: Motor Coupling Pump Adapter, Exhaust Options: Adapter, Exhaust (Prior to February 1990) Adapter, Exhaust (February 1990 to March 1990) Fitting

45HA

REV G

G

3120626

SECTION 2 - TURNTABLE ITEM 184 185 186

PART NUMBER 0901579 0901578 2720178

187 187 188 189 190 191 192 193 194 195 196 197 198 199 200 201 202 203 205 206 207 208 209 210 211 212 213 214 215 216 301 302 303 304

1340004 2120034 4843270 1060221 1320026 1320019 4300032 4842365 0901580 2420019 2420035 2420091 1320031 4300034 3311401 4761400 1320122 1060092 1060130 1060146 1060119 2720058 2720299 0901455 3740067 4300038 0641508 0080170 3740061 1600098 0238167 0237568 3910812 4760800 2720016

305

2220317

401 402 403 404 405 406

1760117 0641509 4761500 0080134 0641609 4761600 0239972

1 6 6 1 8 8 Ref

1660176

1

410

3120626

QTY 1 1 18 in/45.5cm 1 1 1 1 1 2 2 1 1 1 1 1 3 3 2 2 1 1 1 1 9 ft/3m 6 in/15cm 1 1 2 2 1 1 1 Ref 1 2 2 1 ft/30.5cm 1 Ref

DESCRIPTION

REV

Support, Radiator Bracket, Radiator Side Hose, Air Cleaner Air Cleaner Assembly Element, Filter Bracket, Air Cleaner Cable, Battery (Engine to Ground) Clamp, Muffler - 1 3/4in Clamp, Muffler - 2in Stud (Welded on Part) Tube, Air Intake Bracket, Mounting - Gauge Gauge, Temperature Gauge, Oil Pressure Gauge, Ammeter Clamp, Hose Stud (Welded on Part) Nut 1/4in-20NC Lockwasher 1/4in Clamp 5 1/8in-6in Cable, Battery (Start Relay to Aux Relay) Cable, Battery (Aux Power to Aux Relay) Cable, Battery (Battery to Ground) Cable, Battery (Battery to Aux Relay) Hose, Low Pressure (Fuel Line) Hose, Radiator Bracket, Relay Relay, Auxiliary Stud (Welded on Part) Bolt 5/16in-18NC x 1in Adapter, Air Intake Relay, Lock-out Controller, Electronic CHOKE INSTALLATION Choke Assembly Screw, Machine #8-32NC x 3/4in Lockwasher #8 Hose Fitting PUMP COUPLING INSTALLATION - STEEL DISC (PRIOR TO SEPTEMBER 1989) Disc, Pump Drive Bolt 5/16in-18NC x 1 1/8in Lockwasher 5/16in Adapter, Pump Bolt 3/8in-16NC x 1 1/8in Lockwasher 3/8in PUMP COUPLING INSTALLATION - LOVEJOY OPTION (SEPTEMBER 1989 TO MARCH 1990) Coupling

45HA

-

-

111

SECTION 2 - TURNTABLE ITEM 410 410 411 412 413 414 415

PART NUMBER Not Available Not Available 0641510 4761500 0080169 0641610 4761600 0250595

QTY 1 1 6 6 1 8 8 Ref

420

1660182

1

421 422 423 424 425

0641507 4761500 0080169 0641610 4761600 3020021

7000893 7019670 7019670 7014500 7019666 7019668 7019665 7020028 7020029 7020030 7014680

6 6 1 8 8 AR Ref Ref 1 1 1 1 1 1 1 1 1 1 Ref 1 1 1 1 1 1 1 1 1 1 1

7014681

1

7014682

1

501 501 501 501 501 501 501 501 501 501 501 501 501 501 501 501 501 501 501 501 501 501

112

2900397 7000892 7019933 7000894 7012577 7012578 7000646 7000877 7000884 7012564

DESCRIPTION Disc, Coupling Hub, Coupling Bolt 5/16in-18NC x 1 1/4in Lockwasher 5/16in Adapter, Pump Bolt 3/8in-16NC x 1 1/4in Lockwasher 3/8in PUMP COUPLING INSTALLATION - HAYES OPTION (DECEMBER 1989 TO MARCH 1990) Coupling (Note: Coupling Internal spines must be lubed with Lithium based grease prior to installation.)

Bolt 5/16in-18NC x 7/8in Lockwasher 5/16in Adapter, Pump Bolt 3/8in-16NC x 1 1/4in Lockwasher 3/8in Grease, Coupling ENGINE COMPONENTS Carburetor - Ford VSG-411 Options: Carburetor Without Built-in Choke (1989) Carburetor With Built-in Choke (1990) Rebuild Kit - Carburetor (All Models) (was p/n 7000878) Automatic Choke Fitting, Carburetor Vacuum Line (1990) Carburetor Vacuum Line Assembly (1990) Gasket, Carburetor Fuel Shut-Off - Has Wire Connection Fuel Shut-Off - Has Terminal Post Engine Wiring Harness Alternator Options: Alternator - Bosch Version Alternator - Prestolite Version (Was 7012653) Alternator - Leese Nuville Version Oil Filter (Case of 12) Pump, Fuel Starter Control, Ignition Gasket Set (Lower) Gasket Set (Upper) Gasket, Head Main Components Kit (Includes 1 each of Carburetor, Fuel and Water Pumps, Alternator, Starter, and Ignition Control) Engine Kit (Includes Hoses, Gasket Set, Thermostat, V-Belt and Coil) Tune-up Kit (Includes Oil and Fuel Filters, Plugs and Ignition Wire Set)

45HA

REV

-

3120626

SECTION 2 - TURNTABLE FIGURE 2-17. FORD ENGINE INSTALLATION - WITH DISTRIBUTORLESS IGNITION SYSTEM (MARCH 1990 TO PRESENT)

114

45HA

3120626

SECTION 2 - TURNTABLE FIGURE 2-17. FORD ENGINE INSTALLATION - WITH DISTRIBUTORLESS IGNITION SYSTEM (MARCH 1990 TO PRESENT) ITEM

PART NUMBER

QTY Ref Ref

1 1

2000109

Ref Ref 1

1

2000117

1

1

2000129

1

1

2000130

1

1

2000135

1

2 2 2 2

3600152 2900660 3600200

Ref 1 1 1

4 4 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 19 20 21 22 23 24 25 25 26 27

4843416 4843497 3533445 0641812 2500005 0641410 4761400 3311401 4740185 4761800 0641610 0700814 4831900 4300090 3321501 3533291 0701014 0701012 4832000 3200318 3911012 4740273 4751700 0641728 0641724 3311705 4761000

Ref 1 1 1 1 1 4 5 5 2 1 2 3 3 2 2 1 AR AR 7 3 2 3 6 AR AR 3 2

3120626

DESCRIPTION FORD ENGINE INSTALLATION - WITH DISTRIBUTORLESS IGNITION SYSTEM (MARCH 1990 TO PRESENT) See SPECIAL OPTIONS for Ford VSG-413 used (August 1998 to Present) FORD ENGINE ASSEMBLY (STANDARD PARTS) Engine - Ford VSG-411 Options: Engine - Ford VSG-411 (March 1990 to August 1992) (Industrial Flywheel) Engine - Ford VSG-411 (August 1992 to October 1994) (Automotive Flywheel and Bosch Alternator) Engine - Ford VSG-411 (October 1994 to March 1995) (Automotive Flywheel and Prestolite Alternator) Engine - Ford VSG-411 (March 1995 to July 1995) (Automotive Flywheel and Prestolite Alternator) Engine - Ford VSG-411 (July 1995 to Present) (Automotive Flywheel and Prestolite Alternator) Pump Assembly Options: Pump Assembly (Vickers) Shaft Seal Kit (Vickers) Pump Assembly (Barnes) (1 each of fittings p/n's 2220376 & 2210014 are required when replacing Vickers pump with Barnes pump) (See PUMP ASSEMBLY - BARNES (FORD AND DEUTZ POWERED MACHINES) for Breakdown) Bracket, Engine Mounting - Front Options: Bracket, Engine Mounting - Front (Prior to February 1992) Bracket, Engine Mounting - Front (February 1992 to Present) Plate, Mounting - Governor and Carburetor Bolt 1/2in-13NC x 1 1/2in Governor, Precision Bolt 1/4in-20NC x 1 1/4in Lockwasher 1/4in Nut 1/4in-20NC Washer, Hardened Lockwasher 1/2in Bolt 3/8in-16NC x 1 1/4in Bolt, Metric 8mm x 30mm Lockwasher, Metric 8mm Stud Nut 5/16in-24NF Plate Bolt, Metric 10mm x 30mm Bolt, Metric 10mm x 25mm Lockwasher, Metric 10mm Mount, Engine Screw, Machine #10-24NC x 3/4in Washer, Snubbing Flatwasher 7/16in Bolt 7/16in-14NC x 3 1/2in Bolt 7/16in-14NC x 3in Locknut 7/16in-14NC Lockwasher #10

45HA

REV

115

SECTION 2 - TURNTABLE ITEM 28 30 31 32 33 36 37 38 39 43 44 45 46 47 48 50 51 52 53 54 55

116

PART NUMBER 3311001 0641608 4761600 3311601 1060221 0080182 3841049 3321401 1660157 4360037 2220273 2180360 2420131 4564591 1320014 2720341 1320058 2420130 3620027 4751800 3311801 0250645

QTY 2 6 8 6 1 1 1 2 2 1 1 1 1 2 4 1 1 1 1 1 1 Ref

60 61 62 63 64 65

4031713 4843560 2060016 4240096 4564682 0080168

70 71 72 73

0252775 0255762 2060019 4844133 4640750 2750532

74 75 76 77 78 79 80 81 82

2720264 2680402 3536015 3941005 4761000 4565830 3100073 2720042 1320032

101 102 103 104

3311601 0641807 4751800 4761800

3 1 1 1 1 1 Ref Ref Ref 1 1 1 18 in/46cm 1 1 1 10 10 1 1 1 3 Ref 3 6 6 6

DESCRIPTION Nut #10-24NC Bolt 3/8in-16NC x 1in Lockwasher 38in Nut 3/8in-16NC Cable, Battery (Engine to Ground) Adapter, Carburetor Rod, Throttle Nut, Jam 1/4in-20NC Balljoint Switch, Oil Pressure Fitting, Reducer Fitting, Tee Sender, Oil Pressure Tube, Mounting Clamp, Hose Hose, Air Cleaner Clamp, Hose Sender, Temperature Radiator Flatwasher 1/2in Nut 1/2in-13NC FORD ENGINE ASSEMBLY (WITHOUT NOISE REDUCTION PACKAGE - MACHINES BUILT THROUGH 1992) (VARIABLE PARTS) Bolt, Metric Socket Head 6mm x 45mm Mount, Engine - Front Fan Strap, Fan Tube, Exhaust Adapter, Fan FORD ENGINE ASSEMBLY (WITH NOISE REDUCTION) MACHINES BUILT (1993 TO JULY 1995) MACHINES BUILT (JULY 1995 TO PRESENT) Fan Kit Mount, Engine - Front Valve, Oil Drain Hose, Low Pressure

REV

H

F A

Hose, Radiator - Upper Shroud, Radiator Plate, Baffle Screw, Self-Tapping #10 x 5/8in Lockwasher #10 Tube, Exhaust Manifold, Exhaust (January 1993 to March 1995 Only) Hose Clamp, Hose FORD ENGINE INSTALLATION (STANDARD PARTS) Nut 3/8in-16NC Bolt 1/2in-13NC x 7/8in Flatwasher 1/2in Lockwasher 1/2in

45HA

3120626

SECTION 2 - TURNTABLE ITEM 105 106 107 108 109 110 111 112 112 112 112 112 112 112 112 112 112 112 112 112 113 114 115 116 117 118 119 120 121 122 123 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137

153 154 155 156

3120626

PART NUMBER 0630403 4751700 3311705 2180104 2220273 1320022 2720058 3600050 7004248 7004249 7010923 3600050 7000482 7004412 7004414 3600208 7013710 7013711 7013712 4761600 0641612 3740067 4300081 4761000 3311001 4751000 3520046 0400003 3980003 0400002 2910479 0236768 4751600 3300029 1060172 1060149 1060103 1060046 4751500 3311505 1320026 1320031 4300068 4761400 3311401 0250646

QTY 2 2 2 1 1 2 9 ft/2.75m Ref 1 1 1 1 1 1 1 1 1 1 1 1 3 3 1 2 2 2 2 1 1 1 1 1 2 4 2 1 1 1 1 2 1 1 5 4 4 4 Ref

3220076 1320020 0901387 4843654

1 1 1 1

DESCRIPTION Bolt, Carriage 7/16in-14NC x 1 1/2in Flatwasher 7/16in Locknut 7/16in-14NC Fitting, Nipple Bushing, Reducer Clamp Hose, Fuel Line Auxiliary Pump Assembly Options - Vendors Vary: John S. Barnes Brand Pump Version: Motor (Bosch or Prestolite) Coupling Pump Stone Industries Brand Pump Version: Motor Coupling Pump Fenner Fluid Power Brand Pump Version: Motor Coupling Pump Lockwasher 3/8in Bolt 3/8in-16NC x 1 1/2in Relay Stud (Welded on Part) Lockwasher #10 Nut #10-24NC Flatwasher #10 Plug, Tapered Battery Seat, Battery Hold-Down, Battery Replacement Clip Kit for 0400002 Rod, Hold-down Flatwasher 3/8in Wingnut 3/8in-16NC Cable, Battery (Battery to Aux Relay) Cable, Battery (Aux Relay to Aux Pump) Cable, Battery (Aux Relay to Starter) Cable, Battery (Battery to Ground) Flatwasher 5/16in Locknut 5/16in-18NC Clamp, Muffler Clamp, Hose Stud (Welded on Part) Lockwasher 1/4in Nut 1/4in-20NC FORD ENGINE INSTALLATION (WITHOUT NOISE REDUCTION PACKAGE - BUILT THROUGH 1992) (VARIABLE PARTS) Muffler U-Clamp Bracket, Exhaust Tube, Air Intake

45HA

REV

E

117

SECTION 2 - TURNTABLE ITEM 158 159 160 160 161 162 163 164 165 166 167

PART NUMBER 2220314 2720354 1340051 7012661 0340016 1120370 4060741 3911008 1120218 4300038 2720042

168

1320032 0252776

QTY 1 1 1 1 2 1 1 3 1 2 15 in/38cm 2 Ref

0254843

Ref

0255763

Ref

172 174 175 176 177 178 179 180 181 183 184 184 185 186 187 188 189 190

3220084 0901858 4565829 3220083 4844209 4751400 0641406 3311405 4844211 0080046 1340020 7004214 0340002 1120161 1320026 3536021 3820001 3960483

191 192 193 194

3960418 1320131 0641508 4060807 0239972

1 1 1 1 1 4 4 4 1 1 1 1 2 1 1 1 8 15 in/38cm 5 ft/1.5m 1 1 4 in/9cm Ref

1660176 Not Available Not Available 0080169 0641510 4761500 0641610 4761600 0250595

1 1 1 1 6 6 8 8 Ref

201 201 201 202 203 204 205 206

118

DESCRIPTION Fitting, Barbed Elbow Air Cleaner Assembly Element, Filter Band, Air Cleaner Cap, Air Inlet Shield Screw, Machine #10-24NC x 1/2in Cap, Rain - Exhaust Stud (Welded on Part) Hose, Heater Clamp, Hose FORD ENGINE INSTALLATION (WITHOUT NOISE REDUCTION PACKAGE - BUILT 1993 TO JULY 1995) EXHAUST INSTALLATION (WITH NOISE REDUCTION PACKAGE - BUILT 1993 TO JULY 1995) EXHAUST INSTALLATION (WITH NOISE REDUCTION PACKAGE - BUILT JULY 1995 TO PRESENT) Muffler Bracket, Muffler Tube, Exhaust Arrestor, Spark Stack, Exhaust Flatwasher 1/4in Bolt 1/4in-20NC x 3/4in Locknut 1/4in-20NC Intake, Air Elbow Air Cleaner Assembly Element, Filter Band, Mounting - Air Cleaner Cap, Air Inlet Clamp, Muffler Plate, Inlet Adapter Rivet Seal Seal Clamp Bolt 5/16in-18NC x 1in Hose Protection, Trim Flex (SN 32166 to Present) PUMP COUPLING INSTALLATION - LOVEJOY WITH INDUSTRIAL FLYWHEEL (MARCH 1990 TO AUGUST 1992) Coupling Disc, Coupling Hub, Coupling Adapter, Pump Bolt 5/16in-18NC x 1 1/4in Lockwasher 5/16in Bolt 3/8in-16NC x 1 1/4in Lockwasher 3/8in PUMP COUPLING INSTALLATION - HAYES WITH INDUSTRIAL

45HA

REV

C 2

-

-

3120626

SECTION 2 - TURNTABLE ITEM

PART NUMBER

QTY

211

1660182

1

212 213 214 215 216

0080169 0641507 4761500 0641610 4761600 3020021 0252807

1 6 6 8 8 AR Ref

221

1660206

1

222 223 224 225 226

0080169 0700808 4831900 0641610 4761600 3020021

301 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301

7000892 7019933 7012577 7012578 7027607 7024321 70000163 7027646 7023471 7000894 7000877 7000884 7022174 7019939 2120112 7019666 7025153 7012564

1 6 6 8 8 AR Ref 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 Ref 1 1 1 1 1 1 1 1 1 1 1 1 1

3120626

7000893 7019670 7019670 7019934 7019935 7019936 7019951 7019937 7019938 7019942 7019950 7019941 7019943

DESCRIPTION FLYWHEEL (MARCH 1990 TO AUGUST 1992) Coupling (Note: Coupling Internal spines must be lubed with Lithium based grease prior to installation.)

Adapter, Pump Bolt 5/16in-18NC x 7/8in Lockwasher 5/16in Bolt 3/8in-16NC x 1 1/4in Lockwasher 3/8in Grease, Coupling PUMP COUPLING INSTALLATION - HAYES WITH AUTOMOTIVE FLYWHEEL (AUGUST 1992 TO PRESENT) Coupling (Note: Coupling, Internal Spines must be lubed with Lithium based grease prior to Installation.)

Adapter, Pump Bolt, Metric 8mm x 16mm Lockwasher, Metric 8mm Bolt 3/8in-16NC x 1 1/2in Lockwasher 3/8in Grease, Coupling ENGINE COMPONENTS Carburetor - Ford VSG-411 Rebuild Kit - Carburetor (All Models) (was p/n 7000878) Fitting, Carburetor Vacuum Line Carburetor Vacuum Line Assembly Gasket, Carburetor (Bottom) Gasket, Carburetor (Top) Needle, Spring Load Fuel Valve Gasket, Carburetor Float Assembly Choke, Automatic Fuel Shut-Off - Has Wire Connection Fuel Shut-Off - Has Terminal Post Filter, Fuel Filter, Fuel Separator, Fuel Pump, Fuel Gasket, Fuel Pump Engine Wiring Harness Alternator Options: Alternator - Bosch Version Alternator - Prestolite Version (was p/n 7012653) Alternator - Leese Nuville Version Belt, Alternator Pulley, Alternator Pulley, Crankshaft Pump, Water Pulley, Water Pump Outlet, Water Hose, Water Pump/Intake Inlet Themostat, 160 Hose, Radiator (Upper) Hose, Radiator (Lower)

45HA

REV

-

119

SECTION 2 - TURNTABLE ITEM 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301 301

PART NUMBER 7019945 7019959 7019960 7019917 7014500 7022173 7019949 7019667 7019668 7023670 7019954 7019989 7019989 7019989 7019989 7019989 7022176 7022103 7022101 7022102 7022104 7019987 7019998 7016602 7019919 7022180 7019944 7019946 7019947 7019948 70000929 7014680

QTY 1 1 1 1 1 1 1 1 1 Ref 1 1 1 1 1 AR 1 1 1 1 Ref 1 1 1 1 1 1 1 1 1 1 1

7014687 7014681

1 Ref

403 404 405 406 407 408 409

120

7014682 7023668 7022172 0252625 2180360 4360182 0080200 3960423 0700819 4831900 4360157

1 1 1 Ref 1 1 1 1 2 2 1

DESCRIPTION Hose, Bypass Dipstick Tube, Dipstick Pump, Oil Oil Filter (Case of 12) Oil Filter (Individual Filter) Oil Filter (Individual Filter) Cap, Oil Filler Starter Control, Ignition (was p/n 7019665) Harness, Ignition Module Patch Spark Plug Wire Set Options: Machines Built Through 1999 (Clip-on Style) #1 Plug Wire (was p/n 7019955) #2 Plug Wire (was p/n 7019956) #3 Plug Wire (was p/n 7019957) #4 Plug Wire (was p/n 7019958) Machines Built 2000 to Present (Push-on Style) #1 Plug Wire #2 Plug Wire #3 Plug Wire #4 Plug Wire Coil Options: Machines Built Through 1999 (Wires Clip On) Machines Built 2000 to Present (Wires Push On) Flywheel Gear, Ring (Flywheel) Gear, Ring (132 Teeth) (Flywheel) Block Assembly, 11-Stud Terminal (Located on Rear of Engine) Flange, Exhaust Pipe Gasket, Exhaust Pipe Flange Manifold, Exhaust Outlet Sensor, Crankshaft Main Components Kit (Includes 1 each of Carburetor, Fuel and Water Pumps, Bosch Alternator, Starter, and Ignition Control) Main Components Kit (Includes 1 each of Carburetor, 1 Fuel and Water Pumps, Prestolite Alternator, Starter and Ignition Control) Engine Kit (Includes Hoses, Gasket Set, Thermostat, V-Belt and Coil) Tune-up Kit Options (Includes Oil and Fuel Filters, Plugs and Ignition Wire Set) Machines Built Through 1999 Machines Built (2000 to Present) Machines Built (2000 to Present) OPTIONAL ENGINE DISTRESS INSTALLATION Fitting, Tee Switch, Oil Pressure Fitting, Adapter Gasket Bolt, Metric 8mm x 55mm Lockwasher 8mm Switch, Water Temperature

45HA

REV

5-E

3120626

SECTION 2 - TURNTABLE ITEM

PART NUMBER 0252045

QTY Ref

501 502 503 504 505 506 507

3220081 4565298 4565297 1320020 4564711 3220076 1320026 0254840

1 1 1 3 1 1 1 Ref

3220081 4566519

1 1 Ref 1 1 5 1 1 1 1 4 2 2 2 Ref Ref

551 552 553 553 553 554 555 556 557 558 559 560 561 562

601 602 603

3120626

4566518 4567819 1320020 4564711 3220076 1320026 1120218 3520034 0641406 4751400 3311405 0251050

0080175 3960388 3840979

1 1 1

DESCRIPTION OPTIONAL CATALYST EXHAUST INSTALLATION (NOT SHOWN) (PRIOR TO APRIL 1994) Muffler, Catalyst Tube, Exhaust (90) Tube, Exhaust (Manifold to Venturi) Clamp, Exhaust Tube, Exhaust (Catalyst to Muffler) Muffler Clamp, Exhaust OPTIONAL CATALYST EXHAUST INSTALLATION (NOT SHOWN) (APRIL 1994 TO PRESENT) Muffler, Catalyst Tube, Exhaust (90) Tube, Exhaust (Manifold to Venturi) Options: Tube, Exhaust (Manifold to Venturi) (Prior to April 1999) Tube, Exhaust (Manifold to Venturi) (April 1999 to Present) Clamp, Muffler Tube, Exhaust (Catalyst to Muffler) Muffler, Spark Arrester Clamp, Muffler Cap, Rain Plug, Hole (Located on Item 556) Bolt 1/4in-20NC x 3/4in Flatwasher 1/4in Locknut 1/4in-20NC AIR HORN INSTALLATION - STANDARD GAS Note: See Dual Fuel Installation for Dual Fuel and Straight LP Machines.

Adapter, Air Horn Gasket Rod, Adapter

45HA

REV A

2-B

-

121

SECTION 2 - TURNTABLE FIGURE 2-18. DUAL FUEL INSTALLATION (FORD ELECTRONIC IGNITION - PRIOR TO MARCH 1990)

122

45HA

3120626

SECTION 2 - TURNTABLE FIGURE 2-18. DUAL FUEL INSTALLATION (FORD ELECTRONIC IGNITION - PRIOR TO MARCH 1990) ITEM

PART NUMBER

QTY Ref

1 1 2 3 4 5 5 6 6 7 8 9 10 11 11 12 13 14 15 16 17 18 18 19 20 21 21 22 23 24 25 26 27 28 29 30

2180387 0100020 2720190 1700819 2180418 2220648 0100020 2120077 0100020 3720011 0641405 4761400 4751400 2220675 0100020 1320032 2720112 0080167 1320022 2720015 2220296 4640391 0100020 1320060 2220315 2220317 0100020 4360188 2180537 2180360 2220124 2220295 2720016 2220364 2220633 2720160

1 AR 1 1 1 1 AR 1 AR 1 2 2 2 2 AR 8 2 ft/61cm 1 4 6 ft/1.8m 1 1 AR 1 1 1 AR 1 1 1 1 1 2 ft/61cm 1 1 2 ft/61cm

3120626

DESCRIPTION DUAL FUEL INSTALLATION (FORD ELECTRONIC IGNITION PRIOR TO MARCH 1990) Fitting - LP Connector Loctite Hose Decal - LP Vapor Withdrawal System Fitting, Straight Fitting, 90 Loctite Filter Lock - LP Loctite Regulator (Ford - Vapor Withdrawal) Bolt 1/4in-20NC x 5/8in Lockwasher 1/4in Flatwasher 1/4in Fitting, 90 Barbed Loctite Clamp Hose Adapter, Carburetor Clamp Hose Fitting, 90 Barbed Fuel Lock - Gas Loctite Clamp Fitting, Straight Barbed Fitting, 90 Barbed Loctite Switch, Vacuum Safety Fitting, Nipple Fitting, Tee Fitting, 90 Fitting, Straight Hose Fitting, 90 Fitting, Straight Hose

45HA

REV

123

SECTION 2 - TURNTABLE FIGURE 2-19. DUAL FUEL INSTALLATION (FORD DISTRIBUTORLESS IGNITION - MARCH 1990 TO PRESENT)

124

45HA

3120626

SECTION 2 - TURNTABLE FIGURE 2-19. DUAL FUEL INSTALLATION (FORD DISTRIBUTORLESS IGNITION - MARCH 1990 TO PRESENT) ITEM

PART NUMBER 1281296

1 1 2 3 4 4 5 6 7 8

3720011 7017516 0641405 4761400 0901664 0902184 2220364 2180535 1320032 2720042

9 10 11 12 13 14 15 16 17 17 18 19 20 21 22 23 25 26 27 28 29

2220648 2120077 2180418 2720149 2180387 2220675 1320017 2720112 0080167 3960388 2180104 2180360 4360188 2180536

50 51 52 53 54

3120626

2180623 2220290 2180389 0641608 4761600 3311601 0250939 1320022 4640391 1320095 2220315 2720058 0251728 2901184

QTY Ref

DESCRIPTION DUAL FUEL INSTALLATION (FORD DISTRIBUTORLESS IGNITION - MARCH 1990 TO PRESENT) Regulator Kit, Rebuilding Bolt 1/4in-20NC x 5/8in Lockwasher 1/4in Bracket (Prior to August 1995) Bracket (August 1995 to Present) Fitting, Adapter Fitting, Barbed Clamp Hose

1 1 2 2 1 1 2 2 4 32 in/82cm 1 Fitting, 90 1 Filterlock 1 Fitting, Swivel 1 Hose 1 Fitting, Tank 1 Fitting, 90 Barbed 2 Clamp 2 ft/61cm Hose 1 Adapter 1 Gasket 1 Fitting, Nipple 1 Fitting, Tee 1 Switch, Vacuum 1 Fitting, Barbed Ref Hose (Supplied With Engine) 1 Fitting, Tee 1 Fitting, Tee 1 Fitting, Pressure Relief 2 Bolt 3/8in-16NC x 1in 2 Lockwasher 3/8in 2 Nut 3/8in x 16NC DUAL FUEL INSTALLATION Ref 4 Clamp 1 Valve, Gas Lock 1 Clamp, Mounting 2 Fitting, Barbed 6 ft/1.8m Hose, Fuel Line STRAIGHT LP GAS INSTALLATION Ref 1 Blanking Plate Kit (Cover Fuel Pump Location) (Not

45HA

REV H

F

E

125

SECTION 2 - TURNTABLE FIGURE 2-20. GENERATOR INSTALLATION - 110V (FORD) (OPTIONAL)

126

45HA

3120626

SECTION 2 - TURNTABLE FIGURE 2-20. GENERATOR INSTALLATION - 110V (FORD) (OPTIONAL) ITEM

PART NUMBER

1 1 1 1 1 1 1 1 1 1 1 1 1

2460011 3580134 7012558 7020108 7020109 7012513 7012514 7020193 7026199 7020110 7020111 7020190 7003657

1 1 1 1 1 1 2 4 5 6 7 8 9 10 11 12 13 14 15

2420203 4360542 4460190 2920162 7020191 3520028 4340569 2860012 4751500 4761500 4761600 3311601 0641508 0721006 3251476 4751000 4761000 3311001 1060268 0239739

1 1 2 1 1 1 1 1 AR AR AR 2 1 2 1 2 2 2 10 ft/3m Ref

0480056 3311501 4843156 0641609 4300031 4761400 3311401 0901584 0251950

1 1 1 2 2 2 2 1 Ref

0480057 0641511

1 1

51 52 53 54 55 56 57 58

71 72

3120626

QTY Ref 1 1 1 4 4 4 1 1 1 1 1 2 1 Ref

DESCRIPTION GENERATOR INSTALLATION (STANDARD PARTS) Generator Assembly with Control Box Pulley Generator Assembly Only Brush Holder, Brush Caps, Brush Holder Fan Cord, Power Armature End Bell, Front End Bell, Rear Bearing Control Box Assembly Note: Replacement 110V Control Box comes with 2 std Receptacles p/n 4460190. Optional Industrial Twist Lock Receptacles p/n 4460027 must be ordered separately.

Voltmeter Breaker, Circuit Receptacle Lamp Switch, Toggle Plug, Hole Support, Adjustable Key, Woodruff Flatwasher 5/16in Lockwasher 5/16in Lockwasher 3/8in Nut 3/8in-16NC Bolt 5/16in-18NC x 1in Bolt #10-24NC x 3/4in Nametag Flatwasher #10 Lockwasher #10 Nut #10-24NC Cable, Electrical - 12/3 GENERATOR INSTALLATION (MACHINES BUILT PRIOR TO MAY 1991) (VARIABLE PARTS) V-Belt Nut 5/16in-18NC Bracket, Mounting - Generator Bolt 3/8in-16NC x 1 1/8in Stud (Welded on Part) Lockwasher 1/4in Nut 1/4in-20NC Bracket, Control Box GENERATOR INSTALLATION (MACHINES BUILT MAY 1991 TO PRESENT) (VARIABLE PARTS) V-Belt Bolt 5/16in-18NC x 1 3/8in

45HA

REV

C

5

127

SECTION 2 - TURNTABLE ITEM 73 74 75 76

128

PART NUMBER 0901774 0961247 4751600 0681610

QTY 1 1 4 2

DESCRIPTION Bracket, Mounting - Generator Bushing Flatwasher 3/8in Bolt 3/8in-16NC x 1 1/4in Grade 8

45HA

REV

3120626

SECTION 2 - TURNTABLE FIGURE 2-21. DEUTZ ENGINE INSTALLATION

130

45HA

3120626

SECTION 2 - TURNTABLE FIGURE 2-21. DEUTZ ENGINE INSTALLATION ITEM 1 1 1 2 2 2 2

PART NUMBER

2000106 2000137 3600152 2900660 3600200

QTY Ref Ref 1 1 Ref 1 1 1

3 4 5 8 9 10 10 10 11 12 12

0641509 4761500 2180730 1060221 4751500

3951003

2 2 1 1 2 Ref 1 1 1 Ref 1

12 13 14 15 16 17

0902244 0080177 3311501 4761500 0641512 3960407 0250828

1 1 3 3 3 1 Ref

2420131 0252777

1 Ref

71 73 74 75 76 77 78 79

2420110 0901838 0340002 0701010 4832000 4711600 4640751 2750532

80 80 81 82 83 84 85

1340020 7004214 1320016 0080039 0641408 4761400 3311401

1 1 2 2 2 1 1 18 in/46cm 1 1 2 1 4 4 4

51

3120626

0080172 4460302 3450203

DESCRIPTION DEUTZ ENGINE ASSEMBLY (STANDARD PARTS) Engine - Deutz F2L-1011 Diesel Options: Engine - Deutz F2L-1011 Diesel (Prior to August 1995) Engine - Deutz F2L-1011 Diesel (August 1995 to Present) Pump Assembly Options: Pump Assembly (Vickers) Shaft Seal Kit (Vickers) Pump Assembly (Barnes) (1 each of fittings p/n's 2220376 & 2210014 are required when replacing Vickers pump with Barnes pump) (See PUMP ASSEMBLY - BARNES (FORD AND DEUTZ POWERED MACHINES) for Breakdown) Bolt 5/16in-18NC x 1 1/8in Lockwasher 5/16in Fitting, Special Cable, Battery (Engine to Ground) Flatwasher 5/16in Adapter, Throttle Options: Adapter, Throttle (Prior to September 1995) Adapter, Throttle (September 1995 to Present) Pin, Cotter 1/16in x 3/4in Component Options: Component Setscrew #10-24NC x 3/8in (Prior to September 1995) Component Bracket, Throttle (September 1995 to Present) Adapter Weldment Nut 5/16in-18NC Lockwasher 5/16in Bolt 5/16in-18NC x 1 1/2in Gasket, Intake Adapter DEUTZ ENGINE ASSEMBLY (MACHINES WITHOUT NOISE REDUCTION PACKAGE WERE BUILT THROUGH 1992) (VARIABLE PARTS) Sender, Oil Pressure DEUTZ ENGINE ASSEMBLY (MACHINES WITH NOISE REDUCTION PACKAGE WERE BUILT 1993 TO PRESENT) (VARIABLE PARTS) Sender, Oil Pressure Bracket, Air Cleaner Band, Air Cleaner Bolt, Metric 10mm x 20mm Lockwasher 10mm Flatwasher 3/8in Valve, Oil Drain Hose, Low Pressure

REV

B

G

Air Cleaner Assembly Element Clamp, Hose Adapter, Elbow Bolt 1/4in-20NC x 1in Lockwasher 1/4in Nut 1/4in-20NC

45HA

131

SECTION 2 - TURNTABLE

132

ITEM 86 87 88 89 90

PART NUMBER 1320022 4711400 0641512 2180104 2200261

151 152 153 154 155 156 157 158 158 159 159 160 162 162 162 162 162 162 162 162 162 162 162 162 162 163 164 165 165 165 166 167 169 171 172 173 175 176 177 178 179 182 183 184 186

1320041 2720271 2720058 4300032 4761400 3311401 1320022 2220317 2220536 2220063 2220273 4420001 3600050 7004248 7004249 7010923 3600050 7000482 7004412 7004414 3600208 7013710 7013711 7013712 1060046 0400075 1840005 1840011 3960389 3980007 4761600 1060154 1060054 0641628 1320019 4300034 3311601 0641856 4761800 0641406 0080178 1120161 0361810

QTY DESCRIPTION 1 Clamp 1 Lockwasher 1/4in 2 Bolt 6mm x 10mm 1 Fitting, Nipple 1 Fitting, Coupling DEUTZ ENGINE INSTALLATION (STANDARD PARTS) Ref 1 Clamp 7 ft/2m Line, Fuel Return 6 ft/1.8m Line, Fuel Supply AR Stud (Welded on Part) AR Lockwasher 1/4in AR Nut 1/4in-20NC 4 Clamp 1 Fitting, Barbed 1 Fitting, Barbed 1 Fitting, 90 Swivel 2 Fitting, Reducer AR Tape, Sealant Ref Auxiliary Pump Assembly Options - Vendors Vary: 1 John S. Barnes Brand Pump Version: 1 Motor (Bosch or Prestolite) 1 Coupling 1 Pump 1 Stone Industries Brand Pump Version: 1 Motor 1 Coupling 1 Pump 1 Fenner Fluid Power Brand Pump Version: 1 Motor 1 Coupling 1 Pump 1 Cable, Battery (Battery to Ground) 1 Battery Ref Scoop, Air Intake Options: 1 Scoop, Air Intake (Prior to April 1995) 1 Scoop, Air Intake (April 1995 to Present) 51 in/1.3m Seal, Rubber Grip 1 Seat, Battery 4 Lockwasher 3/8in 1 Cable, Battery (Battery to Starter) 1 Cable, Battery (Starter to Auxiliary Power Relay) 1 Bolt 3/8in-16NC x 3 1/2in AR Clamp, Exhaust 2 Stud (Welded on Parts) 2 Nut 3/8in-16NC 3 Bolt 1/2in-13NC x 7in 4 Lockwasher 1/2in 4 Bolt 1/4in-20NC x 3/4in 4 Adapter, Engine Mounting 1 Cap, Air Inlet 1 Holddown, Battery

45HA

REV

3120626

SECTION 2 - TURNTABLE ITEM 187 189 190 191 192 193 194 196 197 198 199 200 201 201 202 203 204

PART NUMBER 4751600 0236768 3300029 3740067 4300031 0641614 1320059 3311001 4300081 4751000 4761000 0901361 0641408 0641418 1060093 0100011 0641852 0250829

QTY 2 1 2 1 AR 2 1 2 2 2 2 1 2 2 1 AR 1 Ref

Ref 251 252 253 254 255 256 257 257

4564655 0340002 4564656 1320031 2720351 4843620 1340020 7004214 0252778

1 2 1 4 1 ft/.3m 1 1 1 Ref

Ref 271 273 274 275 276 277 279 280 281 282 283 284 285 286 287 288 289 290

3120626

1120405 2720334 4565719 1320016 4565270 Not Available 4565718 0080046 1670639 1670638 1670616 4844132 2820048 2820049 3536248 1670321 3820019 3941406

1 1 1 4 4 1 1 1 1 1 1 1 1 1 1 1 8 2

DESCRIPTION Flatwasher 3/8in Rod, Holddown Wingnut 3/8in-16NC Solenoid Stud (Welded on Part) Bolt 3/8in-16NC x 1 3/4in Clamp (Prior to March 1995) Nut #10-24NC Stud (Welded on Parts) Flatwasher #10 Lockwasher #10 Bracket, Fuel Filter Bolt 1/4in-20NC x 1in (Prior to September 1995) Bolt 1/4in-20NC x 2 1/4in (September 1995 to Present) Cable, Battery (Auxiliary Relay to Auxiliary Pump) Loctite Bolt 1/2in-13NC x 6 1/2in DEUTZ ENGINE INSTALLATION (MACHINES WITHOUT NOISE REDUCTION PACKAGE WERE BUILT THROUGH 1992) (VARIABLE PARTS) Note: See SPECIAL OPTIONS SECTION for Optional Exhaust Systems.

Tube, Air Inlet Band, Air Cleaner Tube, Exhaust Clamp, Hose Hose, Rubber Snorkel Weldment Air Cleaner Assembly Element DEUTZ ENGINE INSTALLATION (MACHINE WITH NOISE REDUCTION PACKAGE WERE BUILT 1993 TO PRESENT) (VARIABLE PARTS) Note: See SPECIAL OPTIONS SECTION for Optional Exhaust Systems.

Cap, Rain Hose Tube, Exhaust Clamp Tube Snorkel, Exhaust Tube, Extension Adapter, Tube Cover, Base Plate Cover, Hood Support Cover, Side Intake Box Weldment Foam, Acoustical Foam, Acoustical Plate Plate, Adapter Rivet Screw, Self-Tapping 1/4inx 3/4in

45HA

REV

E

F

133

SECTION 2 - TURNTABLE ITEM 291 292 293 294 301 302 303 304 305 306 351 352 353 354 355 356

400 401 401 401 401 403

134

PART NUMBER 3300151 4751400 3536132 0641412 0239972 1660176 0641510 4761500 0080163 0641610 4761600 0250595 1660182

QTY 2 21 1 2 Ref 1 6 6 1 8 8 Ref 1

0700810 4831900 0080163 0641610 4761600 0251537 0251682 2180360

7000693 7000699 7012598 7012599 7012698 7016331 7012626 7020465 3600213 3520078 1670680 7012575 7016308 7019607 7020414 7020437 7020496 7020456 7014683

6 6 1 8 8 Ref Ref 1 Ref 1 1 1 1 Ref Ref 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

7020417

Ref 1

2180749 2180693 2220318 4360065

DESCRIPTION Nut, Acorn Flatwasher 1/4in Plate, Baffle Bolt 1/4in-20NC x 1 1/2in COUPLING INSTALLATION - LOVEJOY OPTION Coupling, Lovejoy Bolt 5/16in-18NC x 1 1/4in Lockwasher 5/16in Plate, Adapter Bolt 3/8in-16NC x 1 1/4in Lockwasher 3/8in COUPLING INSTALLATION - HAYES OPTION Coupling, Hayes (Note: Coupling Internal Spines must be lubed with Lithium based grease prior to installation.)

Bolt, Metric 8mm x 20mm Lockwasher, Metric 8mm Plate, Adapter Bolt 3/8in-16NC x 1 1/4in Lockwasher 3/8in OPTIONAL ENGINE DISTRESS INSTALLATION OPTIONAL ENGINE SHUTDOWN INSTALLATION Fitting, Tee Fitting Options: Fitting, 45 (Engine Distress) Fitting, Nipple (Engine Shutdown) Fitting, 90 (Engine Shutdown) Switch, Pressure ENGINE COMPONENTS Engine 2000106 Muffler - Deutz F2L1011 Seal, Exhaust (Doughnut) Fuel Filter Injector, Fuel Fuel Pump - Main Oil Filter Starter Cap, Oil Filler Pump, Drive (was p/n 7012572) Plug (was p/n 7012573) Cover, Timing Chain (was p/n 7012574) Pulley, Crankshaft Ring, Air Intake Shutdown Device (was p/n 7016359) V-Belt Flywheel Gear, Ring (Flywheel) Dipstick Oil Change and Gasket Kit (Includes Fuel Line Washer, or Plug Washer, Oil Filter, Fuel Filter Injector Tip Gasket and Valve Cover Gasket) Engine 2000137 Alternator

45HA

REV

-

-

D -

3120626

SECTION 2 - TURNTABLE ITEM

PART NUMBER 7000693 7000699 8320270 7012599 7020426 7020425 7020424 7016309 7024413 7020411 7016332 7020465 7020467 7016331 7019607 7020414 7020027 7020477 7020434 7020429 70003160 70003161 70003162 7020404 7020406 70001138 70001136 70001137

3120626

QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Ref 1 1 1 1 1 2 1 1

DESCRIPTION Muffler - Deutz F2L1011 Seal, Exhaust (Doughnut) Fuel Filter (was p/n 7016328) Pump, Fuel Injector Injector, Fuel Nozzle, Injector Gasket, Injector Tip Washer, Sealing (Copper) Fuel Pump - Main Gasket, Lift Starter (was p/n 7016678) Cap, Oil Filler Pump, Oil Oil Filter Shutdown Device (was p/n 7016359) V-Belt Flywheel/Ring Gear Assembly Gear, Ring (Flywheel) Dipstick Gasket, Vale Cover Gasket, Head Options: Gasket 1 Notch Gasket 2 Notch Gasket 3 Notch Washer, Oil Pan Ring, Sealing Mounting, Motor (Rear) Mounting Kit, Motor (Front - LH) Mounting Kit, Motor (Front - RH)

45HA

REV

135

SECTION 2 - TURNTABLE FIGURE 2-22. GENERATOR INSTALLATION 110 VOLT (DEUTZ) (OPTIONAL)

136

45HA

3120626

SECTION 2 - TURNTABLE FIGURE 2-22. GENERATOR INSTALLATION 110 VOLT (DEUTZ) (OPTIONAL) ITEM 1 3 3 3 3 3 3 3 3 3 3 3 3 3

PART NUMBER 0251880 4843410 2460011 3580134 7012558 7020108 7020109 7012513 7012514 7020193 7026199 7020110 7020111 7020190 7003657

QTY Ref 1 1 1 1 4 4 4 1 1 1 1 1 2 1 Ref

3 3 3 3 3 3 4 5 7 8 9 10 11 12 13 14 15 16 18 19 20 21 22 23 24 25 26 27 28 29 29 30

2420203 4360542 4460190 2920162 7020191 3520028 3251476 1060515 4460023 2860012 0100011 4751500 4761500 0361815 0701414 0701012 0480059 3580158 0681510 3311501 0901584 4300068 4751400 4761400 3311401 0641406 4812000 2180730 2180749 2180537 2180730 2180360

1 1 2 1 1 1 1 1 1 1 AR 1 2 1 1 2 1 1 2 1 1 2 4 6 4 2 2 1 1 1 1 1

3120626

DESCRIPTION GENERATOR INSTALLATION - 110 VOLT (DEUTZ) Bracket, Mounting - Generator Generator Assembly with Control Box Pulley Generator Assembly Only Brush Holder, Brush Caps, Brush Holder Fan Cord, Power Armature End Bell, Front End Bell, Rear Bearing Control Box Assembly Note: Replacement 110V Control Box comes with 2 std Receptacles p/n 4460190. Optional Industrial Twist Lock Receptacles p/n 4460027 must be ordered separately.

Voltmeter Breaker, Circuit Receptacle Lamp Switch, Toggle Plug, Hole Nametag - Generator On/Off Cable, Electrical - 12/4 (was p/n 1060012) Terminal, Connector Key, Woodruff Loctite Flatwasher 5/16in Lockwasher 5/16in Arm, Adjustment Bolt, Metric 14mm x 30mm Bolt, Metric 10mm x 25mm V-Belt Pulley Bolt 5/16in-18NC x 1 1/4in Nut 5/16in-18NC Bracket, Mounting - Control Box Stud (Welded on Part) Flatwasher 1/4in Lockwasher 1/4in Nut 1/4in-20NC Bolt 1/4in-20NC x 3/4in Flatwasher, Metric 10mm Fitting, Adapter (Prior to October 1, 1992 Only) Fitting, 45 Fitting, Nipple (Prior to SN 23307) Fitting, Adapter (SN 23307 to Present) Fitting, Tee (Prior to SN 23307)

45HA

REV 9

137

SECTION 2 - TURNTABLE ITEM 31 32 33 34 35

138

PART NUMBER 2200261 4360037 0681610 4761600 4751600

QTY 1 1 2 2 2

DESCRIPTION Fitting, Coupling (Prior to SN 23307) Switch, Oil Pressure Bolt 3/8in-16NC x 1 1/4in Lockwasher 3/8in Flatwasher 3/8in

45HA

REV

3120626

SECTION 2 - TURNTABLE FIGURE 2-23. PUMP ASSEMBLY - BARNES (FORD AND DEUTZ POWERED MACHINES)

140

45HA

3120626

SECTION 2 - TURNTABLE FIGURE 2-23. PUMP ASSEMBLY - BARNES (FORD AND DEUTZ POWERED MACHINES) ITEM

PART NUMBER 3600200

QTY Ref

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

7010955 Kit 7010964 Kit Kit 7010957 Kit 7010959 7010980 7010981 7010982 7010976 7010954 7010979 7010965 7010960 7010966 7010967 7010968 7010969 7010970 7010971 7010962

1 1 1 6 6 6 6 12 1 1 1 1 1 1 2 1 4 1 1 1 1 1 1

3120626

DESCRIPTION PUMP ASSEMBLY - BARNES (FORD AND DEUTZ POWERED MACHINES) Ring, Retaining Seal, Shaft Flange, Mounting Ring, Backup E-Seal Bearing O-Ring Pin, Dowel Gear, Idler (Section 1) Gear, Idler Gear, Idler Gear, Idler (Section 3) Gear, Idler Gear, Drive Coupling Cover, End Bolt Housing (Section 1) Housing (Section 2) Housing (Section 3) Plate, Distance (Section 2) Plate, Distance (Section 3) Seal Kit (Includes Items 2, 4, 5 & 7)

45HA

REV

141

SECTION 2 - TURNTABLE FIGURE 2-24. KUBOTA ENGINE INSTALLATION

142

45HA

3120626

SECTION 2 - TURNTABLE FIGURE 2-24. KUBOTA ENGINE INSTALLATION ITEM

PART NUMBER

1 3 3 3

2000101 3600142 2900660 3600201

6 8 9 10 11 12 13 14 15 16 17 18 23 25 29

4761500 4761600 0641607 0630394 4740116 3200276 0641810 4761800 3200277 3200202 0641608 3311601 1320020 3290801 2720058

30 32

1320022 2750532

33 34 35 36 37 38 39 41 42

3520068 2200201 0630414 4740351 4843180 0630416 1320012 2420108 2420073 0239084 0239777

50 50 50 51 51 51 51 52 52 52 53 53

3120626

1120218 Not Required 3220027 3220067 3220074 4843088 4843441 2720331

QTY Ref 1 1 1 1

2 AR 2 AR 9 2 8 8 2 4 8 8 1 4 18 in/46cm 3 24 in/61cm 1 1 1 2 1 1 1 1 1 Ref Ref Ref Ref 1 0 Ref 1 1 1 Ref 1 1 Ref 1

DESCRIPTION KUBOTA ENGINE ASSEMBLY (STANDARD PARTS) Engine, Kubota Diesel Pump Assembly (Vickers) Shaft Seal Kit (Vickers) Pump Assembly (Barnes) (Some additional Fittings may be required for installation) (See PUMP ASSEMBLY - BARNES for Breakdown) Lockwasher 5/16in Lockwasher 5/16in Bolt 3/8in-16NC x 7/8in Bolt, Metric M10-1.25 x 25mm Lockwasher, Metric 10mm Bracket, Engine (Front) Bolt 1/2in-13NC x 1 1/4in Lockwasher 1/2in Bracket, Engine (Rear) Mount, Engine (Rear) Bolt 3/8in-16NC x 1in Nut 3/8in-16NC Clamp, Muffler Nut, Metric 8mm Hose, Low Pressure

REV

Clamp Hose, Low Pressure Plug Fitting, Plug Bolt, Special Washer, Metric #12 Tube, Dipstick Bolt, Metric M10-1.25 x 16mm Clamp, Hose Sender, Water Temperature Sender, Oil Pressure KUBOTA ENGINE ASSEMBLY (VARIABLE PARTS) Standard Machines U/L Machines Cap, Rain Options: Standard Machines U/L Machines Muffler Options: Standard Muffler (Standard Machines) Optional Spark Arrestor Muffler (Standard Machines) Standard Spark Arrestor Muffler (U/L Machines) Exhaust Weldment Options: Exhaust Weldment Standard Machines Exhaust Weldment U/L Machines Hose/Tubing Options: Hose Standard Machines

45HA

F E

143

SECTION 2 - TURNTABLE

144

ITEM 53 54 55 56 57 57 57 57 57 57 58 59 59 59

PART NUMBER 4564466 2120113 1320132 0701014 0160011 0901598 4340571 0641412 0641528 4751500 2120114 4300032 4761400 3311401

101 102 103 104 105 105 105 105 105 105 105 105 105 106 107 108 109 110 111 112 113 114 115 116 116 117 118 119 120

0641730 4740273 4761700 3311701 3600050

7000482 7004412 7004414 0641612 4761600 0239092 4300032 4751400 4761400 3311401 3980003 0400003 0236768 0400002 2910479 3300029 4711600 1060146 1060172

QTY 1 1 1 4 1 1 1 1 1 2 1 3 3 3 Ref 3 4 4 3 1 Ref 1 1 1 Ref 1 1 1 3 3 1 AR AR AR AR 1 1 2 1 1 2 2 1 1

121 122

1060221 1060093

1 AR

123 124 124

1320022 2720058 2720058

4 AR 4.5 ft/1.4m

7004248 7004249 7010923

DESCRIPTION Hose U/L Machines Base, Filter (U/L Machines Only) Clamp, Muffler (U/L Machines Only) Bolt, Metric M10-1.5 x 30mm (U/L Machines Only) Alternator, Totally Enclosed (Not Shown) (U/L Machines Only) Bracket (U/L Machines Only) Support, Adjustable (U/L Machines Only) Bolt 1/4in-20NC x 1 1/2in (U/L Machines Only) Bolt 5/16in-18NC x 3 1/2in (U/L Machines Only) Flatwasher 5/16in (U/L Machines Only) Element, Filter (U/L Machines Only) Stud (Welded on Part) (U/L Machines Only) Lockwasher 1/4in (U/L Machines Only) Nut, 1/4in-20NC (U/L Machines Only) KUBOTA ENGINE INSTALLATION (STANDARD PARTS) Bolt 7/16in-14NC x 3 3/4in Washer, Snubbing Lockwasher 7/16in Nut 7/16in-14NC Auxiliary Pump Assembly (Vendors Vary): John S. Barnes Version: Motor Coupling Pump Stone Industries Version: Motor Coupling Pump Bolt 3/8in-16NC x 1 1/2in Lockwasher 3/8in Electrical Panel Assembly (See Items 201- 212 for Breakdown) Stud (Welded on Part) Flatwasher 1/4in Lockwasher 1/4in Nut 1/4in-20NC Seat, Battery Battery Rod, Hold-down Hold-Down, Battery Replacement Clip Kit for 0400002 Wing-Nut 3/8in-16NC Flatwasher 3/8in Narrow Cable, Battery (Negative to Ground) Cable, Battery (Positive to Aux Relay - Standard/Contactor - U/L Listed Machines) Cable, Battery (Aux Relay to Aux Pump) Cable, Battery (Aux Relay to Starter Solenoid/Contactor to Aux Relay - U/L Machines/Starter Solenoid to Glow Plugs) Clamp Hose Hose Standard Machines

45HA

REV

3120626

SECTION 2 - TURNTABLE ITEM 124 126 127 129 129

PART NUMBER 2720058 0100020 2220273 2720271 2720271

129 130 133 134 135 135 135 136 137 138 140 141 142 143 144 145 146

2720271 0641718 3311601 1060093 0901510 0901551 4564215 1320012 0641406 2420107 2420074 2420091 2680374 2680373 2680375 0641404

0239085 0239778 151 151 151 152 152 152 153 153 153 154 154 155 155 156 157 158 159 160 161 162 163 164 165 166 167

3120626

2220317 2180704 2220805 2180703 0901552 4843422 4564079 2180705 4564078 2180706 0840029 0840027 0840025 0860595 3740065 3740049 4460052 4460051 3300047 3300048 3600094 4300031

QTY DESCRIPTION 9 in/23cm Hose U/L Listed Machines AR Loctite 1 Fitting, Reducer AR Hose 3.5 Hose Standard Machines ft/1.1m 9 in/23cm Hose U/L Listed Machines 1 Bolt 7/16in-14NC x 2 1/4in 1 Nut 3/8in-16NC 1 Cable, Battery (Engine to Ground) Ref Bracket, Air Cleaner Options: 1 Bracket Design A - (Prior to November 1988) 1 Bracket Design B - (November 1988 to Present) 1 Bracket Tube - Air Intake (November 1988 to Present Only) 3 Clamp AR Bolt 1/4in-20NC x 3/4in 1 Gauge - Water Temperature 1 Gauge - Oil Pressure 1 Gauge - Volt 1 Hood, Shroud (Top) 1 Hood, Shroud (Side) 1 Hood, Shroud (Bottom) 2 Bolt 1/4in-20NC x 1/2in KUBOTA ENGINE INSTALLATION (STANDARD MACHINES) Ref (VARIABLE PARTS) Standard Machines Ref U/L Listed Machines Ref Ref Fitting, 90 Options: 1 Fitting Standard Machines 3 Fitting U/L Listed Machines Ref Fitting, 90 Options: 1 Fitting Standard Machines 2 Fitting U/L Listed Machines Ref Bracket, Gauge Mounting Options: 1 Bracket Standard Machines 1 Bracket U/L Listed Machines 5 ft/1.5m Tube, Fuel Line (U/L Listed Machines Only) 3 Fitting, Nut (U/L Listed Machines Only) 5 ft/1.5m Tube, Fuel Line (U/L Listed Machines Only) 2 Fitting, Nut (U/L Listed Machines Only) 1 Boot, Battery Post (U/L Listed Machines Only) 7 Boot, Battery Cable End (U/L Listed Machines Only) 2 Boot, Battery Cable End (U/L Listed Machines Only) 1 Box Assembly (U/L Listed Machines Only) 1 Contactor - 300 Amp (U/L Listed Machines Only) 1 Relay (U/L Listed Machines Only) 1 Connector, Strain Relief (U/L Listed Machines Only) 2 Connector, Strain Relief (U/L Listed Machines Only) 1 Locknut, Conduit (U/L Listed Machines Only) 2 Locknut, Conduit (U/L Listed Machines Only) 1 Pump, Electric Fuel (U/L Listed Machines Only) 2 Stud (Welded on Part) (U/L Listed Machines Only)

45HA

REV

C B

145

SECTION 2 - TURNTABLE ITEM 169 170 172 173 174 175 176 177 178 179 201 202 203 204 205 206 207 208 209 210 211 212

PART NUMBER 3251292 4360200 4564467 3533683 4640618 2220265 2180371 2220261 2220648 1120367 0239092 3532675 3740067 3740059 3310801 4760800 3300220 3321001 4761000 0641406 4751400 4761400 3311401 Not Available 0239964 0220596

301 301 301 301 302 302 302 303 303 303 303 304 304 304

1760117 1660176 1660182 0641506 0641509 4761500 0080152 0080169 0080169 0641607 0641609 4761600

4921143 4921144 7004393

146

QTY 1 1 1 1 2 2 1 1 1 1 Ref 1 2 1 1 1 6 3 3 4 8 4 4 Ref Ref Ref Ref Ref 1 1 1 6 6 6 Ref 1 1 1 8 8 8 Ref Ref 1 1 1

DESCRIPTION Nametag - Primer (Not Shown) (U/L Listed Machines Only) Switch, Toggle (U/L Listed Machines Only) Tube, Air Intake (U/L Listed Machines Only) Plate (U/L Listed Machines Only) Valve, Shut-Off (U/L Listed Machines Only) Fitting, Reducer (U/L Listed Machines Only) Fitting, Barbed (U/L Listed Machines Only) Fitting, Nipple (U/L Listed Machines Only) Fitting, 90 (U/L Listed Machines Only) Cap, Fuel Tank (U/L Listed Machines Only) ELECTRICAL PANEL ASSEMBLY Panel, Mounting Relay Relay, Start Nut #8-32NC Lockwasher #8 Nut, Special Nut #10-32NF Lockwasher #10 Bolt 1/4in-20NC x 3/4in Flatwasher 1/4in Lockwasher 1/4in Nut 1/4in-20NC COUPLING INSTALLATION - OPTION Steel Disc (Prior to September 1989) (Design A) Lovejoy (September 1989 to Present) (Design B) Hayes (September 1989 to Present) (Design C) Coupling Options: Coupling Steel Disc (Prior to September 1989) (Design A) Coupling Lovejoy (September 1989 to Present) (Design B) Coupling Hayes (September 1989 to Present) (Design C) Bolt 5/16in-18NC x 3/4in Bolt 5/16in-18NC x 1 1/8in Lockwasher 5/16in Adapter, Pump Mounting Options: Adapter Steel Disc (Prior to September 1989) (Design A) Adapter Lovejoy (September 1989 to Present) (Design B) Adapter Hayes (September 1989 to Present) (Design C) Bolt 3/8in-16NC x 7/8in Bolt 3/8in-16NC x 1 1/8in (When Required) Lockwasher 3/8in KUBOTA ENGINE COMPONENTS Harness, Engine and Valve Options: Harness Stepper Valve Machines Harness Vickers Valve Machines Alternator

45HA

REV

-

-

3120626

SECTION 2 - TURNTABLE FIGURE 2-25. THROTTLE AND FUEL SHUT-OFF INSTALLATION (KUBOTA)

148

45HA

3120626

SECTION 2 - TURNTABLE FIGURE 2-25. THROTTLE AND FUEL SHUT-OFF INSTALLATION (KUBOTA) ITEM

PART NUMBER 0239116

QTY Ref

1 2 2 2 2 3 4 4 5 5 6 7 7 7

3740048 0641406 4751400 4761400 3311401 0901511 0641506 4761500 3840765 3311401 1360061 0721005 4761000 3311001 0239116

1 4 4 4 4 1 2 2 1 2 1 1 1 1 Ref

101 102 102 102 102 103 104 104 104 105 105 106 107 108 109 110

3740028 0641406 4751400 4761400 3311401 0901532 3840979 3311401 4761400 3321401 4761400 0361700 3300134 3840898 1360112 3740071

201

0840026

1 2 2 2 2 1 1 3 1 3 3 1 1 1 1 1 Ref 2

3120626

DESCRIPTION THROTTLE AND FUEL SHUT-OFF INSTALLATION (CHAIN CONTROLLED) (KUBOTA) Solenoid Bolt 1/4in-20NC x 3/4in Flatwasher 1/4in Lockwasher 1/4in Nut 1/4in-20NC Bracket Bolt 5/16in-18NC x 3/4in Lockwasher 5/16in Rod Nut 1/4in-20NC Yoke Assembly (Includes Chain, Clevis and Cotter Pins) Bolt #10-24NC x 5/8in Lockwasher #10 Nut #10-24NC THROTTLE AND FUEL SHUT-OFF INSTALLATION (ROD CONTROLLED) (KUBOTA) Solenoid Bolt 1/4in-20NC x 3/4in Flatwasher 1/4in Lockwasher 1/4in Nut 1/4in-20NC Bracket Rod, Stop Nut 1/4in-20NC Lockwasher 1/4in Nut 1/4in-28NF Lockwasher 1/4in Bar, Stop Nut, Barrel Rod Clevis, Yoke Solenoid, Engine Shut-Down U/L COMPONENTS (WHEN REQUIRED) Boot, Cable End

45HA

REV -

A

149

SECTION 2 - TURNTABLE FIGURE 2-26. KOHLER ENGINE INSTALLATIONS

150

45HA

3120626

SECTION 2 - TURNTABLE FIGURE 2-26. KOHLER ENGINE INSTALLATIONS ITEM

PART NUMBER

3 4 5 6 7 7 7 7

Not Available Not Available 2880416 Not Available

8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 31 31 32

0641708 4761700 0641608 4761600 0237795 4843044 3311601 0700816 4751500 4761500 3931512 3220069 2720015 1320022 2120042 3580138 4740273 0480024 2880408 3580100 0960807 0641620 2460015

3600142 2900660 3600201

1660161 1660166 1060130 0238463 0238461 0239075 0239073

51 51 51 52 52 52 101

3120626

2000102 2000098 0080159 0080096 3380362

QTY Ref 1 1 1 1 Ref 1 1 1

DESCRIPTION KOHLER ENGINE ASSEMBLY (STANDARD PARTS) Coupling Half (Front) (Use Item 31 Instead) Coupling Half (Rear) (Use Item 31 Instead) Key Chain (Use Item 31 Instead) Pump Assembly Options: Pump Assembly (Vickers) Shaft Seal Kit (Vickers) Pump Assembly (Barnes) (Some Additional Fittings Required for Installation) (See PUMP ASSEMBLY - BARNES for Breakdown) 4 Bolt 7/16in-14NC x 1in 4 Lockwasher 7/16in AR Bolt 3/8in-16NC x 1in 8 Lockwasher 3/8in 1 Throttle and Choke Assembly (See Items 201-212 for Breakdown) 1 Motor Mount Weldment 4 Nut 3/8in-16NC 1 Bolt, Metric 8mm x 40mm 1 Flatwasher 5/16in 5 Lockwasher 5/16in 4 Bolt, Socket Head 5/16in-18NC x 3/4in 1 Muffler 5 ft/1.5m Hose, Low Pressure (Fuel LIne) 3 Clamp, Hose 1 Filter, Fuel 1 Pulley (Top) 1 Washer 1 V-Belt 1 Key 1 Pulley (Bottom) 1 Bushing 1 Bolt 3/8in-16NC x 2 1/2in 1 Alternator Ref Coupling, Flex Options: 1 Coupling Standard 1 Coupling Dual Fuel 1 Cable, Battery (Relay to Starter) KOHLER ENGINE ASSEMBLY (VARIABLE PARTS) Ref Standard 18HP Ref Dual Fuel 18 HP Ref Standard 20HP Ref Dual Fuel 20 HP Ref Ref Engine Options: 1 Engine 18HP 1 Engine 20HP Ref Adapter, Pump Options: 1 Adapter 18HP 1 Adapter 20HP KOHLER ENGINE INSTALLATION (STANDARD PARTS) Ref 1 Panel, Shroud

45HA

REV

E G A B

151

SECTION 2 - TURNTABLE ITEM 102 103 103 104 105 106 107 108 108 108 108 108 108 108 108 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 124 125 126 127 128 129 130 131 132 133 134

PART NUMBER 0400003 0400002 2910479 3980003 0236768 4751600 3300029 3600050

135

0100001 0237795 3200257 3740028 0641406 4751400 4761400 3311401 3840765 3311401

201 202 203 203 203 203 204 204

152

7004248 7004249 7010923 7000482 7004412 7004414 0641612 4761600 3740067 3740059 4300031 4761400 3311401 3300220 3311001 0641615 3311601 1060146 1060154 1060221 1060080 3532007 0641406 4751400 1320020 4563827 1120218 1320022 2220317 0100020 3960270

QTY 1 1 1 1 2 2 2 1 Ref 1 1 1 Ref 1 1 1 2 6 1 1 5 10 10 2 1 4 4 1 1 1 1 1 5 1 1 1 1 1 1 AR 27 in/67cm AR Ref 1 2 4 4 4 4 1 2

DESCRIPTION Battery Hold-Down, Battery Replacement Clip Kit for 0400002 Seat, Battery Rod, Hold-down Flatwasher 3/8in Wingnut 3/8in-16NC Auxiliary Pump Assembly (Vendors Vary): John S. Barnes Version: Motor Coupling Pump Stone Industries: Motor Coupling Pump Bolt 3/8in-16NC x 1 1/2in Lockwasher 3/8in Relay Relay Stud (Welded on Parts) Lockwasher 1/4in Nut 1/4in-20NC Nut, Special Nut #10-24NC Bolt 3/8in-16NC x 1 3/4in Nut 3/8in-16NC Cable, Battery (Negative to Ground) Cable, Battery (Positive to Starter Solenoid) Cable, Battery (Starter Solenoid to Aux Solenoid) Cable, Battery (Aux Solenoid to Aux Pump) Plate, Heat Shield Bolt 1/4in-20NC Flatwasher 1/4in Clamp Tube, Exhaust Cap, Rain Clamp Fitting, Barbed Sealant, Pipe Seal, Foam Adhesive THROTTLE AND CHOKE ASSEMBLY Bracket Solenoid Bolt 1/4in-20NC x 3/4in Flatwasher 1/4in Lockwasher 1/4in Nut 1/4in-20NC Rod Nut 1/4in-20NC

45HA

REV

E

3120626

SECTION 2 - TURNTABLE ITEM 205 206 206 206 207 208 208 208 208 208 209 209 209 210 211 212 301 302

PART NUMBER 1360061 0721005 4761000 3311001 3531512 0721014 4751000 4761000 3311001 4563626 4460302 4751400 3450303 3840897 4160022 0750804 0238892 3220067 1320132

4921118 4921122 7000879 7000891 7000899 7009784 7020132 7020133

3120626

QTY 2 2 2 2 2 2 2 2 2 2 2 2 2 2 1 1 Ref 1 1 Ref Ref 1 1 1 1 1 1 1 1

DESCRIPTION Clevis (Includes Yoke, Chain and Hardware) Screw #10-24NC x 5/8in Lockwasher #10 Nut #10-24NC Plate Bolt #10-24NC x 1 3/4in Flatwasher #10 Lockwasher #10 Nut #10-24NC Spacer Terminal, Cable Pivot Flatwasher 1/4in Pin, Cotter Rod, Linkage Spring Screw, Pan Head #8 x 1/2in SPARK ARRESTOR INSTALLATION (OPTIONAL) Muffler, Spark Arrestor Clamp ENGINE COMPONENTS Harness, Engine and Valve Options: Harness Stepper Machines Harness Vickers Machines Regualator, Voltage (Engine 2000098 Only) Starter (Model - M20) (Engine 2000098 Only) Filter, Oil (Engine 2000098 Only) Solenoid (Engine 2000098 Only) Element, Air Cleaner (Engine 2000098 Only) Precleaner, Air Cleaner Element (Engine 2000098 Only)

45HA

REV

-

153

SECTION 2 - TURNTABLE FIGURE 2-27. DUAL FUEL INSTALLATION - KOHLER

154

45HA

3120626

SECTION 2 - TURNTABLE FIGURE 2-27. DUAL FUEL INSTALLATION - KOHLER ITEM

PART NUMBER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

0100020 2220675 0080142 2720016 0901415 2180536 4360188 2220296 0641405 4761400 4751400 1320032 2720112 2220675 2120077 2120042 1320022 1320060 4640391 2220315 2720015 2220317 1320041 1280969 1280853

51 51 51 52 52 52 53 53 53 54 55 56 101 102 103 104

3120626

3720012 4700003 0901416 Not Required 1700819 1700818 2200202 2220251 2220399 0238585 2180387 2720176 2220648 2180418

QTY DESCRIPTION DUAL FUEL INSTALLATION (STANDARD PARTS) Ref AR Sealant, Pipe 1 Fitting, 90 1 Adaptor, Carburetor 9 in/23cm Hose, Vacuum 1 Bracket, Mounting 1 Fitting, Barbed 1 Switch, Vacuum Safety 1 Fitting, 90 Barbed 2 Bolt 1/4in-20NC x 5/8in 2 Lockwasher 1/4in 2 Flatwasher 1/4in 2 Clamp 2 ft/61cm Hose 1 Fitting, 90 Barbed 1 Filter, LP Gas 1 Filter, In-Line Fuel 5 Clamp 1 Clamp 1 Fuel-Lock 1 Fitting, Barbed 8 ft/2.4m Hose, Fuel Line 1 Fitting, 90 2 Clamp, Hose DUAL FUEL INSTALLATION (VARIABLE PARTS) Ref Vapor Withdrawal System Ref Liquid Withdrawal System Ref Ref Regulator Options: 1 Regulator Vapor Withdrawal System 1 Regulator Liquid Withdrawal System Ref Bracket, Mounting Options: 1 Bracket Vapor Withdrawal System 0 Bracket Liquid Withdrawal System Ref Decal Options: 1 Decal LP Gas Vapor Withdrawal System 1 Decal LP Gas Liquid Withdrawal System 1 Fitting, Plug (Liquid Withdrawal System Only) 1 Fitting, Reducer (Liquid Withdrawal System Only) 1 Fitting, Straight (Liquid Withdrawal System Only) TANK LINES INSTALLATION Ref 1 Fitting, LP Connector 1 Hose, Gas 1 Fitting, 90 1 Fitting, Straight

45HA

REV

B F

B

155

SECTION 2 - TURNTABLE FIGURE 2-28. GENERATOR INSTALLATION (KOHLER) (OPTIONAL)

156

45HA

3120626

SECTION 2 - TURNTABLE FIGURE 2-28. GENERATOR INSTALLATION (KOHLER) (OPTIONAL) ITEM 1 1 1 1 1 1 1 1 1 1 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 18 19 20

PART NUMBER 0238925 2460011 3580134 7012558 7020108 7020109 7012513 7012514 7020193 7026199 7020110 7020111 7020190 0641508 4761500 0641506 4761500 4751500 0361610 0641508 4751500 4761500 3311501 0901491 0641608 4751600 4761600 3311601 2880408 0480047 7003657

QTY Ref 1 1 1 4 4 4 1 1 1 1 1 2 2 2 1 1 1 1 1 1 1 1 1 2 2 2 2 1 1 1 Ref

20 20 20 20 20 20 21 22 23 24 25 26 27 28

2420203 4360542 4460190 2920162 7020191 3520028 0641406 4751400 4761400 3311401 0901492 3311401 4761400 4300031

1 1 2 1 1 1 2 2 2 2 1 3 3 3

3120626

DESCRIPTION GENERATOR INSTALLATION (KOHLER) Generator - Powermite 110 (Includes Item 20 also) Pulley Generator Assembly Only Brush Holder, Brush Caps, Brush Holder Fan Cord, Power Armature End Bell, Front End Bell, Rear Bearing Bolt 5/16in-18NC x 1in Lockwasher 5/16in Bolt 5/16in-18NC x 3/4in Lockwasher 5/16in Flatwasher 5/16in Bracket (Lower) Bolt 5/16in-18NC x 1in Flatwasher 5/16in Lockwasher 5/16in Nut 5/16in-18NC Bracket (Upper) Bolt 3/8in-16NC x 1in Flatwasher 3/8in Lockwasher 3/8in Nut 3/8in-16NC Key Belt Box, Electrical (Supplied with Generator) Note: Replacement 110V Control Box comes with 2 std Receptacles p/n 4460190. Optional Industrial Twist Lock Receptacles p/n 4460027 must be ordered separately.

Voltmeter Breaker, Circuit Receptacle Lamp Switch, Toggle Plug, Hole Bolt 1/4in-20NC x 3/4in Flatwasher 1/4in Lockwasher 1/4in Nut 1/4in-20NC Bracket Nut 1/4in-20NC Lockwasher 1/4in Stud (Welded on Parts)

45HA

REV D

157

SECTION 2 - TURNTABLE FIGURE 2-29. ELECTRIC POWERED MACHINES COMPONENTS INSTALLATION

158

45HA

3120626

SECTION 2 - TURNTABLE FIGURE 2-29. ELECTRIC POWERED MACHINES COMPONENTS INSTALLATION ITEM

1 1 1 1 1 2 3 4 4 4 4 4 4 4 4 4 4 4 4 4 5 6 8 9 10 11 11 11 11

PART NUMBER

QTY Ref

0258465

Ref Ref 1 1 8 8 6 6 Ref 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 4 4 Ref 1 1 1

3160145 3160153 7012588 7012589 4761500 3311501 3600050 7004248 7004249 7010923 3600050 7000482 7004412 7004414 3600208 7013710 7013711 7013712 2880416 1660166 4761600 0641610 4751600 3600142 2900660 3600201

12 13 14 15 16 17 18 19 19 20 21 22 24

4300032 4761400 3311401 3740067 0400003 3980003 0236768 0400002 2910479 3300029 0641504 0100009 2820030

25 26

1060221 1060146

3120626

2 2 2 1 1 1 2 1 1 2 2 AR 12 in/30cm 1 2

DESCRIPTION Note: See Options - SPECIAL OPTIONS SECTION for U/L and 440VAC Machines.

MOTOR AND PUMP INSTALLATION (STANDARD PARTS) Motor, Electric Options: Motor Flex Coupling Mount (Used Prior to November 1989) Direct Mount (Used November 1989 to Present) Brush (3160153 Motor) Spring (3160153 Motor) Lockwasher 5/16in Nut 5/16in-18NC Auxiliary Pump Assembly (Vendors Vary): John S. Barnes Version: Motor Coupling Pump Stone Industries Version: Motor Coupling Pump Fenner Fluid Power Version: Motor Coupling Pump Key (Used Prior to November 1989 Only) Coupling, Flex (Used Prior to November 1989 Only) Lockwasher 3/8in Bolt 3/8in-16NC Flatwasher 3/8in Pump Assembly Options: Pump Assembly - Vickers (Not Field Serviceable) Pump Shaft Seal Kit - Vickers Pump Assembly - Barnes (1 each of fittings p/n's 2220376 & 2210014 are required when replacing Vickers Pump with Barnes Pump) (See PUMP ASSEMBLY - BARNES for Breakdown) Stud (Welded on Part) Lockwasher 1/4in Nut 1/4in-20NC Relay Battery Seat, Battery Rod, Hold-down Hold-Down, Battery Replacement Clip Kit for 0400002 Wingnut 3/8in-16NC Bolt 5/16in-18NC x 1/2in Silicone RTV Tubing, Heat Shrink

REV

G

Cable, Battery (Motor to Ground) Cable, Battery (Negative to Ground and Positive to Relay)

45HA

159

SECTION 2 - TURNTABLE ITEM 27

101 101 101 102 103 104 105 106 106 106 107 108 109 110 111 112 113

160

PART NUMBER 1060133 0238522

4843427 4842925 0641612 4761600 3311601 3980003 0400067 0400113 0236768 4740273 3300029 1060084 1060277 0840016 0100001 0252482

151 152 153 154 155 156 156 156 157 158 159 160 161 162 163 164 165

4844054 0641612 4761600 3311601 3980018

201 202 203 204 206 207 208 209

0239003 4300038 4761500 3311501 1060276 1060197 0641504 2820030

211 212 213

3252163 4751500 3311401

0400055 0400107 0362075 0181554 0641408 3311405 4751400 1060352 1060277 0840031 0840032

QTY 1 Ref Ref 1 1 2 2 2 8 Ref 8 8 3 3 3 7 1 16 AR Ref 1 2 2 2 1 Ref 8 8 1 2 4 4 4 7 1 8 8 Ref 1 4 5 5 1 1 1 12 in/30cm 1 4 4

DESCRIPTION Cable, Battery (Relay to Aux Pump) BATTERIES INSTALLATION (MACHINES BUILT PRIOR TO NOVEMBER 1991) Tray Weldment Options: Tray Weldment (January 1990 to November 1991) Tray Weldment (Prior to January 1990) Bolt 3/8in-16NC x 1 1/2in Lockwasher 3/8in Nut 3/8in - 16NC Seat, Battery Battery Options; Battery (Wet) (Standard Equipment) Battery (Dry) (Optional) Rod, Hold-down Washer, Special Wingnut 3/8in-16NC Cable, Battery Cable Assembly Boot, Terminal Adhesive BATTERIES INSTALLATION (MACHINES BUILT NOVEMBER 1991 TO PRESENT) Tray Weldment Bolt 3/8in-16NC x 1 1/2in Lockwasher 3/8in Nut 3/8in-16NC Seat, Battery Battery Options; Battery (Wet) (Standard Equipment) Battery (Dry) (Optional) Bar, Tee Angle, Retaining Bolt 1/4in-20NC x 1in Locknut 1/4in-20NC Flatwasher 1/4in Cable, Battery Cable Assembly Boot, Terminal Boot Terminal BATTERY CHARGER INSTALLATION (STANDARD PARTS) Contactor Box Assembly (See Items 301-320 for Breakdown) Stud (Welded on Part) Lockwasher 5/16in Nut 5/16in-18NC Cable Assembly (Contactor to Batteries to Ground) Cable, Battery (Motor to Contactor) Bolt 5/16in-18NC x 1/2in Tubing, Heat Shrink

REV C

-

Nameplate - Instruction Flatwasher 5/16in Nut 1/4in-20NC

45HA

3120626

SECTION 2 - TURNTABLE ITEM 214

PART NUMBER 4761400 0238619 0252481

251 251 251 301 302 303 304 305 306 307 308 309 310 311 312 313 314 315 316 317 318 319 320

401 402 403 404 405

3120626

QTY 4 Ref Ref Ref Ref

0400068 0400077 0239003 0901477 3911012 4761000 3311001 3740049 0641403 4761400 3740064 4760600 3910608 4120002 3740035 4460052 3300047 0960239 4460051 3300048 0960238 1670471 3941003 0250775

1 1 Ref 1 1 1 1 1 4 4 1 2 2 1 1 1 1 1 2 2 2 1 2 Ref

1600119 0721014 4761000 3311001 4751000

1 4 4 4 4

DESCRIPTION Lockwasher 1/4in BATTERY CHARGER INSTALLATION (Variable parts) Battery Charger Installation (Prior to November 1991) Battery Charger Installation (November 1991 to Present) Battery Charger Assembly Options (See BATTERY CHARGER ASSEMBLY for Breakdown) Battery Charger Assembly (Prior to November 1991) Battery Charger Assembly (November 1991 to Present) CONTACTOR BOX ASSEMBLY Bracket Screw, Machine #10-24NC x 3/4in Lockwasher #10 Nut #10-24NC Relay Bolt 1/4in-20NC x 3/8in Lockwasher 1/4in Contactor Lockwasher #6 Screw, Machine #6-32NC x 1/2in Socket, Relay Relay - DPDT Connector, Strain Relief Locknut, Conduit Bushing Connector, Strain Relief Locknut, Conduit Bushing Cover Screw, Self-Tapping #10-24NC x 3/8in CONVERTOR INSTALLATION (STANDARD PARTS ON MACHINES BUILT APRIL 1990 TO PRESENT) Convertor Assembly Bolt #10-24NC x 1 3/4in Lockwasher #10 Nut #10-24NC Flatwasher #10

45HA

REV

C C

B

B

161

SECTION 2 - TURNTABLE FIGURE 2-30. PUMP ASSEMBLY - BARNES (KOHLER, KUBOTA AND ELECTRIC POWERED MACHINES)

162

45HA

3120626

SECTION 2 - TURNTABLE FIGURE 2-30. PUMP ASSEMBLY - BARNES (KOHLER, KUBOTA AND ELECTRIC POWERED MACHINES) ITEM

PART NUMBER 3600201

QTY Ref

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

7010955 Kit 7010956 Kit Kit 7010957 Kit 7010959 7010954 7010975 7010976 7010977 7010965 7010960 7010972 7010958 7010974 7010969 7010970 7010971 7010962

1 1 1 6 6 6 6 12 3 1 1 2 2 1 4 1 1 1 1 1 1

3120626

DESCRIPTION PUMP ASSEMBLY - BARNES (KOHLER, KUBOTA AND ELECTRIC POWERED MACHINES) Ring, Retaining Seal, Shaft Flange, Mounting Ring, Backup E-Seal Bearing O-Ring Pin, Dowel Gear, Idler Gear, Idler (Section 1) Gear, Idler (Section 3) Gear, Drive Coupling Cover, End Bolt Housing (Section 1) Housing (Section 2) Housing (Section 3) Plate, Distance (Section 2) Plate, Distance (Section 3) Seal Kit (Includes Items 2, 4, 5 & 7)

45HA

REV

163

SECTION 2 - TURNTABLE FIGURE 2-31. BATTERY CHARGER ASSEMBLY (ELECTRIC POWERED MACHINE)

164

45HA

3120626

SECTION 2 - TURNTABLE FIGURE 2-31. BATTERY CHARGER ASSEMBLY (ELECTRIC POWERED MACHINE) ITEM

1 2 3 4 5 8 9 10 11 12 13 14 51 51 51 51

3120626

PART NUMBER 0400068 0400077 7005955 7005956 7005957 7005958 7005959 7005928 7005935 7005960 7005937 7005961 7005962 7005963 7005951 7005941 7005969

QTY Ref Ref Ref 1 1 2 4 2 1 3 2 1 1 1 2 Ref 1 1 1

DESCRIPTION BATTERY CHARGER ASSEMBLY Manual Timer (Prior to November 1991) Automatic Timer (November 1991 to Present) Case Assembly Transformer Assembly Heat Sink Assembly Diode Ammeter Capacitor Bushing Bushing Cord Set, AC Cord Set, 12VDC Auxiliary Relay Cable Assembly 48VDC Fuse Assembly Timer Options: Timer (Manual Timer - Prior to November 1991) Knob (Manual Timer - Prior to November 1991) Timer (Automatic Timer - November 1991 to Present)

45HA

REV -

165

SECTION 2 - TURNTABLE FIGURE 2-32. DOUBLE BATTERY PACKAGE AND INVERTER INSTALLATIONS (ELECTRIC MACHINE OPTIONS)

166

45HA

3120626

SECTION 2 - TURNTABLE FIGURE 2-32. DOUBLE BATTERY PACKAGE AND INVERTER INSTALLATIONS (ELECTRIC MACHINE OPTIONS) ITEM 1 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 19 20 21 22 23 23 24 101 102 103 103 104 105 106 106 107 107

3120626

PART NUMBER 0239421 0400067 0400113 3300029 4740273 0236768 3980003 0840016 1060084 1060197 1060105 2820025 4843150 3420158 3421594 3420157 2540014 3532913 3532914 3311601 4761600 4300034 4751600 0641612 3200285 0640413 0100011 4843198 0239403 2460017 0641403 4761400 0560816 1670484 3311401 4761400 4300031 2940048 3820019

QTY Ref Ref 16 16 6 6 6 16 32 14 2 1 1 2 2 1 1 4 ft 1 1 8 8 6 2 2 1 pr 16 AR 1 Ref 1 4 4 4 1 4 4 4 2 2

DESCRIPTION DOUBLE BATTERY PACKAGE Battery Options: Battery (Wet) (Standard) Battery (Dry) (Optional) Wingnut 3/8in-16NC Washer, Special Rod, Holddown Seat, Masonite Boot, Terminal Cable Cable, Battery Cable Assembly - Battery Guard, Cable Try Hairpin (Top Tray Only) Pin, Flathead Pin, Quick Release Grommet, Flex Trim Plate, Side (Right Hand) Plate, Side (Left Hand) Nut 3/8in-16NC Lockwasher 3/8in Stud (Welded on Parts) Flatwasher 3/8in Bolt 3/8in-16NC x 1 1/2in Slide, Box Screw, Button Head Loctite Box Weldment INVERTOR INSTALLATION Invertor Bolt 1/4in-20NC x 3/8in Lockwasher 1/4in Block, Mounting (Welded on Part) (Not Shown) Cover Weldment Nut 1/4in-20NC Lockwasher 1/4in Stud (Welded on Part) (Not Shown) Latch Rivet

45HA

REV C

A

167

SECTION 2 - TURNTABLE FIGURE 2-33. TANKS INSTALLATION

168

45HA

3120626

SECTION 2 - TURNTABLE FIGURE 2-33. TANKS INSTALLATION ITEM

PART NUMBER

0238534 0239334

3 4 5 6 7 8 9 10 11 12 12 12 12 12 13 14 51

0238977 0255603 0239437 4300078 4751500 4761500 3311501 4070679 4070410 4070411 4070412 2180644 2120109 2120110 2120151 2120129 0100020 1340046

51 51 52 52 52

4400289 4400253

52 52 52 52 52 52 52

4400239 4400379 0239437

75 76 77 78 79 81 82 83

3120626

4400239 0239331

3300151 4300031 4761400 0238465

4751500 3311501 4761500 0641512 4400241 2200447 2180644 2120109

QTY Ref Ref Ref Ref Ref Ref Ref 8 8 8 8 4 AR AR AR 1 Ref 1 1 1 1 AR AR Ref 1 1 Ref 1 1 1 1 1 Ref 2 2 2 Ref Ref 3 3 3 3 1 1 1 1

DESCRIPTION FUEL AND HYDRAULIC TANKS INSTALLATION (GAS, DUAL FUEL, LP ONLY AND DIESEL) Note: For Electric Machines See Items 75-85.

Tanks With Sight Level Gages and Without Heaters Tanks With Mechanical Fuel Level Gage/Hydraulic Sight Level Gage and Without Heaters Tanks With Sight Level Gages and With Heaters Tanks With Low Fuel Indicator and 10 Micron Return Filter Tanks for LP Only Machines Stud (Welded on Part) Flatwasher 5/16in Lockwasher 5/16in Nut 5/16in-18NC Shim 1/16in- 1.6mm Shim 1/16in- 1.6mm Shim 1/8in- 3.2mm Shim 3/16in-4.8mm Fitting, Nipple Filter Assembly Options: Filter Assembly (Standard - 25 Micron) Element, Filter - 25 Micron Filter Assembly (Optional - 10 Micron) Element, Filter - 10 Micron Sealant, Pipe Breather (Not Shown) (SN 32921 to Present) Hydraulic Tank Assembly Options (See Items 101-153 for Breakdown): Tanks Without Heaters Tanks With Heaters Fuel Tank Assembly (See Items 201-255 for Breakdown) Tanks With Sight Level Gages and Without Heaters Tanks With Mechanical Fuel Level Gage/Hydraulic Sight Level Gage and Without Heaters Tanks With Sight Level Gages and With Heaters Tanks With Low Fuel Indicator and 10 Micron Return Filter Tanks for LP Only Machines (Filler Panel) (Not Shown) Hardware to Install Filler Panel: Nut, Acorn 1/4in-20NC (Not Shown) Stud (Welded on Part) (Not Shown) Lockwasher 1/4in (Not Shown) HYDRAULIC TANK INSTALLATION (ELECTRIC MACHINES) Note: See SPECIAL OPTIONS SECTION - Options for Electric U/L Machines.

Flatwasher 5/16in Nut 5/16in-18NC Lockwasher 5/16in Bolt 5/16in-18NC x 1 1/2in Hydraulic Tank Assembly (See Items 171-185 for Breakdown) Fitting, 90 Fitting, Nipple Filter Assembly

45HA

REV

3 3 3 2 2-B

F

169

SECTION 2 - TURNTABLE ITEM 83 84 85

PART NUMBER 2120110 0100020 1340046

102 103 104 105 106

4400289 4400253 1670446 3960369 2180467 1320022 4562516

107 108 109 110 111 112 113 114 115 151 151 151 152 152 152 153 153 153

170

0100020 3520022 4751400 4761400 3311401 1340045 4740338 2120106 2220242 4400276 4400254 Not Required 2580018

171 172 173 174 175 176 177 178 179 180 181 182 183 184

Not Required 1600043 4400241 4400242 3532064 3960372 2120120 0100020 3520022 4751400 4761400 3311401 4562516 1320022 2180467 4740338 1340047

201 201 201 202 203 204

4400240 4400380 Not Required 2200052 0100020

QTY DESCRIPTION 1 Element, Filter AR Sealant, Pipe 1 Breather HYDRAULIC TANK ASSEMBLY Ref Tank without Heaters Ref Tank with Heaters Ref 1 Lid, Tank 1 Gasket, Lid 2 Fitting, 90 2 Clamp 19 Tube, Sight in/48cm AR Sealant, Pipe 1 Plug, Magnetic 12 Flatwasher 1/4in 12 Lockwasher 1/4in 12 Nut 1/4in-20NC 1 Cap, Fill 6 Washer, Sealing 1 Filter, Suction 1 Fitting, Plug Ref Tank Weldment Options: 1 Tank without Heaters 1 Tank with Heaters Ref Element, Heater Options: 0 Tank without Heaters 1 Tank with Heaters Ref Controller, Thermostat 0 Tank without Heaters 1 Tank with Heaters HYDRAULIC TANK ASSEMBLY - ELECTRIC MACHINES Ref 1 Tank Weldment 1 Lid, Tank 1 Gasket, Lid 1 Filter, Suction AR Sealant, Pipe 1 Plug, Magnetic 12 Flatwasher 1/4in 12 Lockwasher 1/4in 12 Nut 1/4in-20NC 8 in/20cm Tube, Sight 2 Clamp 2 Fitting, 90 6 Washer, Sealing 1 Fill Cap/Breather FUEL TANK ASSEMBLY (STANDARD PARTS) Ref Ref Tank Weldment Options: 1 Standard Tank 1 Tank with Low Level Indicator 0 Not Required 1 Plug, Pipe AR Sealant, Pipe

45HA

REV

B A

D

3120626

SECTION 2 - TURNTABLE ITEM

PART NUMBER 4400239 4400379

251 252 253 254 255

251 to 253 254 255

2180467 1320022 4562516 Not Required Not Required 0239331 Not Required 2180043 2420002

0238986 0250439 0256384 0231756 4300031 4761400 3311401 2580001 3251243

301 302 303 304 306 309 351 351 351 351 352 352 352 352 353

Not Required 2580026 2901111 0700808

354

4761500

3251837 3251228 3251228

0250990 401 402 403 404 405 406 407 408 409 409 409

3120626

1320023 4300034 4751600 0641608 3311605 0901701 4070744 4751800 4400164 4400281

QTY Ref

DESCRIPTION FUEL TANK ASSEMBLY - WITH SIGHT LEVEL GAGE (VARIABLE PARTS) FUEL TANK ASSEMBLY - WITH SIGHT GAGE AND LOW LEVEL Ref INDICATOR KIT (VARIABLE PARTS) 2 Fitting, 90 2 Clamp 8 in/20cm Tube, Sight 0 Not Required 0 Not Required FUEL TANK ASSEMBLY - WITH MECHANICAL GAGE Ref (VARIABLE PARTS) 0 Not Required 1 Coupling 1 Gage, Mechanical OPTIONAL COLD WEATHER PACKAGE INSTALLATION (GAS Ref AND DUAL FUEL MACHINES) Kohler Engine Ref Ford Engine Ref Deutz Engine Ref 1 Junction Box Assembly 4 Stud (Welded on Part) 4 Lockwasher 1/4in 4 Nut 1/4in-20NC 1 Heater, Battery (Not Shown) 1 Decal Ref Nameplate - Heaters Options: 1 Nameplate Kohler Engine 1 Nameplate Ford Engine 1 Nameplate Deutz Engine Ref Heater Kit - Engine Coolant Options (Not Shown): 0 Heater Kit Kohler Engine 1 Heater Kit Ford Engine 1 Heater Kit Deutz Engine (Cold Start Kit - Not Shown) 1 Bolt, Metric (Not Shown) (Use to Bolts on E.T.S. Switch on Deutz Machines Only) 1 Lockwasher (Not Shown) (Use to Bolts on E.T.S. Switch on Deutz Machines Only) LP TANK INSTALLATION (DUAL FUEL AND STRAIGHT LP Ref ONLY MACHINES) Lp Tank Installation (Dual Fuel and Straight Lp Only Ref Machines) (April 1990 to Present) 2 pr Clamp, LP Tank 8 Stud (Welded on Part) 16 Flatwasher 3/8in 4 Bolt 3/8in-16NC x 1in 12 Locknut 3/8in-16NC 2 Bracket, Tank 1 Shim - 1/4in 4 Flatwasher 1/2in Ref Tank Options: 2 LP Tank - 20lb (Liquid Withdrawal) 2 LP Tank - Aluminum 33.5lb (Liquid Withdrawal) (Was p/n 4400040)

45HA

REV A -

A

C B -

B

171

SECTION 2 - TURNTABLE ITEM 409 409

PART NUMBER 4400421 4400275

QTY 2 2

409

4400420 0238585

2 Ref

4842919 1320023 4300034 4761600 3311601 4751600 0641608

0236285 0255823 0257365 0257366

1 1 pr 4 8 8 4 4 Ref 2 2 2 2 Ref Ref Ref Ref Ref

0258626

Ref

1120314 1120314 1120367 1120512

Ref 1 1 1 1

451 452 453 454 455 456 457 458 458 458 458 458

501 501 501 501 501

172

4400164 4400040 4400275 4400038

DESCRIPTION LP Tank - Steel 33.5lb (Liquid Withdrawal) LP Tank - Aluminum 43.5lb (Liquid Withdrawal) (Was p/n 4400038) LP Tank - Steel 43.5lb (Liquid Withdrawal) Lp Tank Installation (Dual Fuel and Straight Lp Only Machines) (Prior to April 1990) Bracket, Mounting Clamp, LP Tank Stud (Welded on Part) Lockwasher 3/8in Nut 3/8in-16NC Flatwasher 3/8in Bolt 3/8in-16NC x 1in LP Tank Options: LP Tank - 20lb (Liquid Withdrawal) LP Tank - 33.5lb (Liquid Withdrawal) LP Tank - 43.5lb (Liquid Withdrawal) LP Tank - 43.5lb (Vapor Withdrawal) FUEL CAP ASSEMBLY Fuel Cap Assembly (Prior to June 1995) Fuel Cap Assembly (June 1995 to SN 30381) Fuel Cap Assembly with Standard Cap (SN 30382 to Present) Fuel Cap Assembly with Locking Red Cap (SN 30382 to Present) Fuel Cap Assembly with Locking Blue Cap (SN 30382 to Present) Cap, Fill Options: Cap, Fill (Prior to SN 30382) Cap, Fill with Standard Cap (SN 30382 to Present) Cap, Fill with Locking Red Cap (SN 30382 to Present) Cap, Fill with Locking Blue Cap (SN 30382 to Present)

45HA

REV

C

5-E 2-B 1 1 1

3120626

SECTION 2 - TURNTABLE FIGURE 2-34. ROTARY OIL COUPLING INSTALLATION

174

45HA

3120626

SECTION 2 - TURNTABLE FIGURE 2-34. ROTARY OIL COUPLING INSTALLATION ITEM 1 2 3 4 5 6 6 7 7 8 101 102 103 104 105

PART NUMBER 0238615 1440154 0641512 4761500 3530403 0641807 4761800 0100003 3951820 0100011 1660160 1660160 2760091 0620058 Kit Kit 3760004 2901146 1660213EX

3120626

QTY Ref 1 4 4 1 2 2 AR 2 AR 1 Ref 1 1 7 1 1 Ref 1 1 Ref

DESCRIPTION ROTARY OIL COUPLING INSTALLATION Collar Bolt 5/16in-18NC x 1 1/2in Lockwasher 5/16in Plate, Retaining Bolt 1/2in-13NC x 7/8in Lockwasher 1/2in Loctite TL277-41 Setscrew 1/2in-13NC x 7/8in Loctite #242 Coupling Assembly (Includes Items 101-105) COUPLING ASSEMBLY Housing, Swivel Body, Swivel O-Ring T-Seal Ring, Retaining Seal Kit Options: Seal Kit 1660154, 1660160 & 1660185 Couplings (Includes Items 103 & 105) Seal Kit 1660213 Couplings (was p/n 7013175) Note: Due to complexity of repair, seal kit no longer available.

Use rebuilt unit as replacement.

45HA

REV A

A

175

SECTION 2 - TURNTABLE FIGURE 2-35. OPTIONAL MANUAL DESCENT INSTALLATION

176

45HA

3120626

SECTION 2 - TURNTABLE FIGURE 2-35. OPTIONAL MANUAL DESCENT INSTALLATION ITEM 1 1 1 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 16 16 17

3120626

PART NUMBER 0252119 3600179 2900779 7010652 3600179 0902425 4300038 4751500 4761500 3311501 1380136 3941003 0901763 4640005 2900062 4300068 4751400 4761400 3311401 2220820 4640521 4640771 2900770 4300078

QTY Ref 1 1 1 1 1 2 4 4 4 2 2 1 3 2 2 2 2 2 1 1 1 1 2

DESCRIPTION OPTIONAL MANUAL DESCENT INSTALLATION Hand Pump Assembly Seal Kit Handle Pump, w/o Handle (was p/n 7016673) Cover (Not Shown) (SN 34879 to Present) Stud (Welded on Part) Flatwasher 5/16in Lockwasher 5/16in Nut 5/16in-18NC Clip, Gripper Screw, Self-Tapping #10 x 3/8in Bracket, Valve Mounting Valve, Manual Mounting Kit - Valve Stud (Welded on Part) Flatwasher 1/4in Lockwasher 1/4in Nut 1/4in-20NC Fitting, Straight Valve Assembly Cartridge Seal Kit - 4640771 Cartridge Stud (Welded on Part)

45HA

REV C

177

SECTION 2 - TURNTABLE FIGURE 2-36. GROUND CONTROL BOX INSTALLATION (MACHINES WITH ELECTRIC BOOM LIMIT SWITCHES BUILT PRIOR TO MAY 1988)

178

45HA

3120626

SECTION 2 - TURNTABLE FIGURE 2-36. GROUND CONTROL BOX INSTALLATION (MACHINES WITH ELECTRIC BOOM LIMIT SWITCHES BUILT PRIOR TO MAY 1988) ITEM

7 9 10 11 12 13 14 14 15 16 17 18 19 20 21 21 21 22 23 23 23 24 24 24 25 25 25 26 26 26 27 27 27 28 28 28 28 29 30 30 30 31 31 32 32 32

3120626

PART NUMBER 0238564 0238565 4842906 0750806 4760800 3300177 4360200 4360016 4360003 2860002 4360202 4360202 2420009 2920028 4360202 4360202 4360201 3520028 4360201 3740049 3311001 4761000 4360216 3311001 4761000 4360232 3311001 4761000 4460051 0960238 3300048 4460071 0960238 3300048 3640555 3910808 4750800 3310801 4460299 3740058 4120013 3740063 4460298 4460301 4460309 4460305 4460306

QTY Ref Ref Ref 1 6 6 6 1 1 1 1 1 1 1 1 1 1 Ref 1 1 1 AR 1 1 1 1 1 1 1 1 3 3 3 1 1 1 2 2 2 2 4 2 2 2 18 1 1 3 3

DESCRIPTION GROUND CONTROL BOX ASSEMBLY Gas and Diesel Machines Electric Machines Control Box Weldment Screw, Self-Tapping #8 x 3/4in Lockwasher #8 Fastener, Self Retaining Switch, Toggle (Auxiliary Power) Switch, Pushbutton (Choke or Run) Switch, Master Key, Replacement Switch, Toggle (Main Lift) Switch, Toggle (Main Telescope) Hourmeter Lamp, Indicator Switch, Toggle (Swing) Switch, Toggle (Tower Lift Telescope) Component Options: Component Switch, Toggle (Dual Fuel Machines) Component Plug, Dot (Diesel, Regular Gas and Electric) Switch, Toggle (Select Switch) Relay (Gas Machines Only) Nut #10-24NC Lockwasher #10 Breaker, Circuit - 30 Amp Nut #10-24NC Lockwasher #10 Breaker, Circuit - 15 Amp Nut #10-24NC Lockwasher #10 Connector Bushing Locknut, Conduit 3/4in Connector Bushing Locknut, Conduit 3/4in Rail, Mounting Screw, Round Head #8-32NC x 1/2in Flatwasher #8 Nut #8-32NC Stop, Terminal Relay (Lift and Swing) Socket, Relay Spring, Relay Strip, Terminal Strip, Terminal Marking Bar, Terminal Connecting Screw, Block Washer, Block

45HA

REV C A

179

SECTION 2 - TURNTABLE ITEM 32 33 33 33 33 34 35 36 51 51 51 52 52 52

101 102 104 105 106

180

PART NUMBER 4460307 4460308 4460305 4460306 4460307 4460300 1320044 1320130 3251778 3251779 2920029 2920060 0238558 0239026 0239353 0238560 0250991 0259061 0259783 0259354 0250608 0250695 0641406 4711400 0741405 4761400 3311401

QTY 3 3 2 2 2 4 1 1 Ref 1 1 Ref 1 1 Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref 3 3 3 3 3

DESCRIPTION Sleeve, Block Bar, Terminal Connecting Screw, Block Washer, Block Sleeve, Block Barrier, Terminal Clamp Clamp Panel, Front Options: Panel Gas and Diesel Machines Panel Electric Machines Bulb, Light Options: Bulb Gas and Diesel Machines (12V) Bulb Electric Machines (18V) GROUND CONTROL BOX INSTALLATIONS Gas Machines with Stepper Valves Gas Machines with Stepper Valves Diesel Machines with Stepper Valves Electric Machines with Stepper Valves Electric Machines with Stepper Valves Gas Machines with Vickers Valves Gas Machines with Vickers Valves Diesel Machines with Vickers Valves Electric Machines with Vickers Valves Electric Machines with Vickers Valves (440VAC) Bolt 1/4in-20NC x 3/4in Flatwasher 1/4in Screw, Flat Head 1/4in-20NC x 5/8in Lockwasher 1/4in Nut 1/4in-20NC

45HA

REV

3120626

SECTION 2 - TURNTABLE FIGURE 2-37. GROUND CONTROL BOX INSTALLATON (GAS/DIESEL MACHINES WITH HYDRAULIC BOOM LIMIT SWITCHES BUILT MAY 1988 TO MARCH 1990 AND ELECTRIC MACHINES WITH HYDRAULIC BOOM LIMIT SWITCHES BUILT MAY 1988 TO PRESENT)

182

45HA

3120626

SECTION 2 - TURNTABLE FIGURE 2-37. GROUND CONTROL BOX INSTALLATON (GAS/DIESEL MACHINES WITH HYDRAULIC BOOM LIMIT SWITCHES BUILT MAY 1988 TO MARCH 1990 AND ELECTRIC MACHINES WITH HYDRAULIC BOOM LIMIT SWITCHES BUILT MAY 1988 TO PRESENT) ITEM

7 9 10 11 12 14 14 15 16 17 18 19 20 22 23 23 23 24 24 24 25 25 25 26 26 26 27 27 27 28 28 28 28 29 30 30

3120626

PART NUMBER 0239023 0239060 0239780 0239351 0239352 0239024

QTY Ref Ref Ref Ref Ref Ref Ref

0250992

Ref

0250610

Ref

4842906 0750806 4760800 3300177 4360200 4360003 2860002 4360202 4360202 2420009 4360202 4360202 4360202 4360201 3740049 3311001 4761000 4360216 3311001 4761000 4360232 3311001 4761000 4460051 0960238 3300048 4460071 0960238 3300048 3640555 3910608 4750600 3310601 4460299 3740058 4120013

1 6 6 6 1 1 1 1 1 1 1 1 1 1 AR 1 1 1 1 1 1 1 1 3 3 3 1 1 1 2 2 2 2 4 AR AR

DESCRIPTION GROUND CONTROL BOX ASSEMBLY (STANDARD PARTS) Kohler Gas with Stepper Valves Kohler Gas with Vickers Valves Ford Gas with Vickers Valve Kubota Diesel with Stepper Valves Kubota Diesel with Vickers Valves Electric Machines with Stepper Valves Built (May 1988 to April 1990) Electric Machines with Stepper Valves Built (April 1990 to Present) Electric Machines with Vickers Valves Built (May 1988 to Present) Control Box Weldment Screw, Self Tapping #8 x 3/4in Lockwasher #8 Fastener, Self Retaining Switch, Toggle (Auxiliary Power) Switch, Master Key, Replacement Switch, Toggle (Main Lift) Switch, Toggle (Main Telescope) Hourmeter Switch, Toggle (Swing) Switch, Toggle (Tower Lift) Switch, Toggle (Tower Telescope) Switch, Toggle (Select Switch) Relay Nut #10-24NC Lockwasher #10 Breaker, Circuit - 30 Amp Nut #10-24NC Lockwasher #10 Breaker, Circuit - 15 Amp Nut #10-24NC Lockwasher #10 Connector Bushing Locknut, Conduit 3/4in Connector Bushing Locknut, Conduit 3/4in Rail, Mounting Screw, Round Head #6-32NC x 1/2in Flatwasher #6 Nut #6-32NC Stop, Terminal Relay (Lift, Swing and Tele) Socket, Relay

45HA

REV D C A B B D C B

183

SECTION 2 - TURNTABLE ITEM 30 31 31 32 32 32 32 33 34 35 51 51 51 51 52 52 52 52 52 52 53 53 53 54 54 54 54 54 54

PART NUMBER 3740063 4460298 4460301 4460309 4460305 4460306 4460307 4460300 1320044 1320130 3251840 3251841 3252381 4360274 3520026 4360274 3251872 4360274 4360201 3520028 Not Required 4360228 3310601 4760600 4564088

0238558 0239026 0239353 0238560 0250991

101 102 104 105 106

184

0259061 0259783 0259354 0250608 0250695 0641406 4711400 0741405 4761400 3311401

QTY AR 12 1 1 3 3 3 2 1 1 Ref 1 1 1 Ref 1 1 1 1 1 Ref 1 1 Ref 0 1 2 2 2 Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref 3 3 3 3 3

DESCRIPTION Spring, Relay Strip, Terminal Strip, Terminal Marking Bar, Terminal Connecting Screw, Block Washer, Block Sleeve, Block Barrier, Terminal Clamp Clamp Panel, Front Options: Panel Gas and Diesel Machines Panel Electric Machines (Prior to May 1994) Panel Electric Machines (May 1994 to Present) Component Options: Component Switch, Push Button (Choke) (Kohler Gas) Component Plug (Ford Gas) Component Switch, Push Button (Glow Plug) (Kubota Diesel) Component Nameplate - Glow Plug (Kubota Diesel) Component Switch, Push Button (Run) (Electric Machines) Component Options: Component Switch, Toggle (With Dual Fuel) Component Plug (Without Dual Fuel) Board, PC - Remote Speed Set Board Kohler, Kubota and Electric Machines Board Ford Machines Nut #6-32NC Lockwasher #6 Tube, Spacer GROUND CONTROL BOX INSTALLATION With Stepper Valves: Gas Machines with Stepper Valves Gas Machines with Stepper Valves Diesel Machines with Stepper Valves Electric Machines with Stepper Valves Electric Machines with Stepper Valves With Vickers Valves: Gas Machines with Vickers Valves Gas Machines with Vickers Valves Diesel Machines with Vickers Valves Electric Machines with Vickers Valves Electric Machines with Vickers Valves (440VAC) Bolt 1/4in-20NC x 3/4in Flatwasher 1/4in Narrow Screw, Flat Head 1/4in-20NC x 5/8in Lockwasher 1/4in Nut 1/4in-20NC

45HA

REV

3120626

SECTION 2 - TURNTABLE FIGURE 2-38. GROUND CONTROL BOX INSTALLATION (GAS/DIESEL MACHINES WITH HYDRAULIC BOOM LIMIT SWITCHES BUILT MARCH 1990 TO PRESENT)

186

45HA

3120626

SECTION 2 - TURNTABLE FIGURE 2-38. GROUND CONTROL BOX INSTALLATION (GAS/DIESEL MACHINES WITH HYDRAULIC BOOM LIMIT SWITCHES BUILT MARCH 1990 TO PRESENT) ITEM

1 1 2 3 4 5 6 7 8 9 14 15 16 16 16 19 19 20 20 22 22 22 23 23 24 25 26 26 27 27 28 28 29 29 30 30 31 31 32 32 33 33

3120626

PART NUMBER 0860657 0860646 0860846 0860955 0860653 0860845 3251895 4420037 0750806 4740120 3300177 3911412 4751400 4761400 3311401 0860645 2420009 2420129 2420128 2420111 4360003 2860002 4360073 3790012 4360199 4360141 3790012 4360274 3790015 3520028 3520026 4360202 3790012 4360202 3790012 4360202 3790012 4360202 3790012 4360202 3790012 4360202 3790012 4360202 3790012 4360200 3790012

QTY DESCRIPTION GROUND CONTROL BOX ASSEMBLY Ref Gas Machines Built (March 1990 to January 1993) Ref Gas Machines Built (March 1990 to January 1993) Ref Gas Machines Built (January 1993 to October 1994) Ref Gas Machines Built (October 1994 to Present) Ref Diesel Machines Built (March 1990 to January 1993) Ref Diesel Machines Built (January 1993 to Present) Ref 1 Lid 38 in/1m Strip, Rubber (Not Shown) 2 Screw, Self-Tapping #8 x 3/4in 2 Washer, Fiber 2 Nut, Tinnerman 3 Screw, Round Head 1/4in-20NC x 3/4in 3 Flatwasher 1/4in 3 Lockwasher 1/4in 3 Nut 1/4in-20NC 1 Box 1 Hourmeter 1 Voltmeter Ref Gage, Oil Pressure Options: 1 Gage, Oil Pressure (0-80psi) 1 Gage, Oil Pressure (0-100psi) 1 Switch, Key (Master Switch) 1 Key, Replacement 1 Switch, Toggle - Center Off (Select) 1 O-Ring 1 Switch, Toggle (Ignition) 1 Guard, Switch 1 O-Ring 1 Switch, Push Button (Start) 1 O-Ring 1 Plug, Hole (Ford and Deutz) 1 Plug, Hole 1 Switch, Toggle (Tower Lift) 1 O-Ring 1 Switch, Toggle (Main Lift) 1 O-Ring 1 Switch, Toggle (Swing) 1 O-Ring 1 Switch, Toggle (Platform Level) 1 O-Ring 1 Switch, Toggle (Tower Tele) 1 O-Ring 1 Switch, Toggle (Main Tele) 1 O-Ring 1 Switch, Toggle (Platform Rotate) 1 O-Ring 1 Switch, Toggle (Auxiliary Power) 1 O-Ring

45HA

REV D-E D-E C 2 C 3

187

SECTION 2 - TURNTABLE ITEM 34 34 34 34 35 36 38 38 38 38 38 39 40 40 40 41 42 43 44 44 44 44 45 45 45 45 46 46 46 47 47 47 47 48 49 49 49 51 51 51 52 52 52 53 53 53 54 54 54 55 55

188

PART NUMBER 3740049 3311001 4761000 4751000 4360216 4360232 3640711 3910606 4750600 4760600 3310601 4460299 3740058 4120013 3740063 4460300 4460298 4460301 4460308 4460305 4460306 4460307 4460311 4460305 4460306 4460307 4460051 0960238 3300048 3740077 3311001 4761000 4751000 2420024 4460244 0960238 3300048 2420127 2420125 3520026 4360212 3520026 4360201 3311001 4761000 4751000 1600117

QTY 10 10 10 10 1 1 1 2 2 2 2 2 3 3 3 2 45 1 AR AR AR AR AR AR AR AR 4 4 4 1 1 1 1 1 1 1 1 Ref 1 1 Ref 1 1 Ref 1 1 AR AR AR Ref 1

DESCRIPTION Relay - SPDT Nut #10-24NC Lockwasher #10 Flatwasher #10 Switch, Circuit Breaker - 30 Amp Switch, Circuit Breaker - 15 Amp Rail (16 5/8in - 42cm Length) Screw #6-32NC x 3/8in Flatwasher #6 Lockwasher #6 Nut #6-32NC Stop, Terminal Relay - 4PDT Base, Relay Spring Barrier, Terminal Block, Terminal Marker, Terminal Bar, Buss (2 Position) Screw Washer Sleeve Bar, Buss Screw Washer Sleeve Connector, Strain Relief Bushing Nut, Conduit Relay, Bosch Nut #10-24NC Lockwasher #10 Flatwasher #10 Light, Panel (Optional) Connector, Strain Relief Bushing Nut, Conduit Gage, Water Temperature Gas Machines Diesel Machines Breaker, Circuit Options: Plug, Hole (Gas Machines) Breaker, Circuit (Diesel Machines) Switch, Toggle Options: Plug, Hole (Standard Gas and Diesel Machines) Switch, Toggle (Dual Fuel Machines) Nut #10-24NC Lockwasher #10 Flatwasher #10 Controller, Engine Options: Gas Machines

45HA

REV

3120626

SECTION 2 - TURNTABLE ITEM 55 55 55 55 56 56 56 56 56 56

101 102 103

3120626

PART NUMBER Not Required 4921282 Not Required Not Required 0060023 7008829 7008821 7008828 0250936 0253783 0255155 0250937 0253782 0641408 4751400 3311405

QTY 0 Ref 1 0 Ref 0 1 1 1 1 Ref Ref Ref Ref Ref Ref 4 4 4

DESCRIPTION Diesel Machines Harness, Engine (Not Shown) Gas Machines Diesel Machines Actuator, Adeco Throttle Options: Gas Machines Actuator, Adeco Throttle (Diesel Machines) PC Board Motor Cable GROUND CONTROL BOX INSTALLATION Gas Machines (March 1990 to January 1993) Gas Machines (January 1993 to October 1994) Gas Machines (October 1994 to Present) Diesel Machines (March 1990 to January 1993) Diesel Machines (January 1993 to Present) Bolt 1/4in-20NC x 1in Flatwasher 1/4in Locknut 1/4in-20NC

45HA

REV

189

SECTION 2 - TURNTABLE FIGURE 2-39. TILT INDICATOR, LIGHTS AND ALARMS INSTALLATIONS (TURNTABLE MOUNTED)

190

45HA

3120626

SECTION 2 - TURNTABLE FIGURE 2-39. TILT INDICATOR, LIGHTS AND ALARMS INSTALLATIONS (TURNTABLE MOUNTED) ITEM

PART NUMBER 0238515 0250913 0251087

1 1 1 1 2

4360171 4360280 4300106 2820022

0238789 0239401 0251287 0238988 0238787 0251286 101 101 101 102

0140024 0140025 0140016 0251070

103

0140024

104 105

0253609 0140032 2590016 0238864 0238865 0238868 0251424 0238869 0251609

201 201 201 201

2920009 2920018 2920096 0253607 0253608

301 301 301 302 303 303

3120626

2920109 2920105 4060829 3536597 2540016

QTY DESCRIPTION 5 TILT INDICATOR INSTALLATION Ref 5 Tilt (Standard - Prior to March 1990) Ref 5 Tilt (Standard - March 1990 to Present) Ref 3 Tilt (Optional May 1990 to Present) Ref Ref Tilt Indicator Options: 1 5 Tilt Indicator - Standard 1 3 Tilt Indicator - Optional 2 Drive Screw 6 in/15cm Tubing, Vinyl ALARMS INSTALLATION (OPTIONAL - PRIOR TO MAY 1990) Ref (VARIABLE PARTS) Descent Alarm Ref Motion Alarm Ref Motion Alarm (U/L) Ref Tilt Alarm Ref Travel Alarm Ref Travel Alarm (U/L) Ref Ref Alarm, Horn Options: 1 Alarm, Horn (Standard Machines) 1 Alarm, Horn (U/L Machines) 1 Alarm, Tilt (Optional) ALARMS INSTALLATION (OPTIONAL - MAY 1990 TO OCTOBER Ref 1992) (VARIABLE PARTS) 1 Alarm, Horn ALARMS INSTALLATION (OPTIONAL - OCTOBER 1992 TO Ref PRESENT) (VARIABLE PARTS) Travel Alarm Ref 1 Alarm, Horn 1 Grommet BEACON LIGHT INSTALLATION (OPTIONAL) Ref Amber Beacon (Gas/Diesel Machines) Ref Red Beacon (Gas/Diesel Machines) Ref Amber Beacon (Electric Machines) Ref Amber Beacon (U/L Electric Machines) Ref Red Beacon (Electric Machines) Ref Red Beacon (U/L Electric Machines) Ref Ref Light, Beacon Options: 1 Light, Beacon (Red) 1 Light, Beacon (Amber - Standard Machines) 1 Light, Beacon (Amber - U/L Machines) STROBE LIGHT INSTALLATION (OPTIONAL) Ref Amber Beacon Ref Red Beacon Ref Ref Light, Strobe Options: 1 Light, Strobe (Red) 1 Light, Strobe (Amber) 1 Guard, Light 1 Bracket, Mounting 2 Grommet HEADLIGHT AND TAILLIGHT INSTALLATION - 12 VDC Ref

45HA

REV C B A

A

A

A

A

191

SECTION 2 - TURNTABLE ITEM

401 401 401 401 401 401 401 401 401 401 401 401 401 401 401 401 402 402 402 402 402 403 403 403 404 404 404

PART NUMBER

QTY

0239619 0254940 0254031

Ref Ref Ref Ref Ref Ref 2 2 2 2 2 4 4 4 Ref 2 2 4 2 Ref 2 2 6 6 Ref 2 0 Ref 2 2 Ref

2920001 2920001 3311501 4761500 4300038 3941406 4761400 4751400 2920106 0901927 3941404 2540016 2920019 2920118 0641404 3311405 0181386 Not Required 0181592 0901964 0250008

Ref 501 502 601

192

2920034 0140001 0252096 0140001

1 1 Ref 1

DESCRIPTION (OPTIONAL) 12VDC Lights - Machines Built Through 1992 12VDC Lights - Machines Built (1993 to Present) 48VDC Lights Headlight Components: 12VDC Lights Headlight Options: Headlight (Prior to SN 40415) Headlight (SN 40415 to Present) Nut 5/16in-18NC (Prior to 1993) Lockwasher 5/16in (Prior to 1993) Stud (Welded on Part) (Prior to 1993) Screw, Self-Tap 1/4in x 3/4in (1993 to Present) Lockwasher 1/4in (1993 to Present) Flatwasher 1/4in (1993 to Present) 48VDC Lights Headlight Bracket Screw, Self-Tap 1/4in x 1/2in Grommet Taillight Components Options: 12VDC Taillight 48VDC Taillight Bolt 1/4in-20NC x 1/2in Locknut 1/4in-20NC Angle (Prior to October 1990) Options: Angle for 12VDC Light Angle for 48VDC Light Angle (October 1990 through 1992) Options: Angle for 12VDC Light Angle for 48VDC Light ENGINE DISTRESS INSTALLATION - FORD (OPTIONAL - PRIOR TO NOVEMBER 1991) Note: For Machines built (November 1991 to Present) See Platform Console Box Installation.

Light Horn (Attached to Hood) HORN INSTALLATION (STANDARD ELECTRIC MACHINES) Horn (Attached at Steer Valve)

45HA

REV C 2 -

A

-

3120626

SECTION 2 - TURNTABLE FIGURE 2-40. HOODS INSTALLATION (GAS/DIESEL MACHINES BUILT PRIOR TO MARCH 1990 AND ALL ELECTRIC MACHINES)

194

45HA

3120626

SECTION 2 - TURNTABLE FIGURE 2-40. HOODS INSTALLATION (GAS/DIESEL MACHINES BUILT PRIOR TO MARCH 1990 AND ALL ELECTRIC MACHINES) ITEM

PART NUMBER 0239708 0238721 0238686 0239543 0238687 0250191 0252480

3 4 5 6 7 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 51 51 51 51 51 52 52 52 52 52 53 53 53 53 53 53

3120626

4842885 2940057 0641406 4711400 3311405 4300073 4751500 3311505 4070410 4070411 4070412 3532202 3941406 4761400 0641408 4751400 4300031 3300151 2940050 3820019 2940048 3532260 3820012 4843265 4842964 4843209 4842964 4843267 4842961 4843208 4842961 3532212 3536298 3532212 3536298 3532212

QTY Ref Ref Ref Ref Ref Ref Ref Ref Ref 1 1 4 AR AR 2 2 2 AR AR AR 2 AR AR AR AR AR AR 1 AR AR 1 2 Ref 1 1 1 1 Ref 1 1 1 1 Ref 1 1 1 1 1

DESCRIPTION HOODS INSTALLATION Ford Gas, Dual Fuel and Straight LP Only Kohler Gas Kohler Dual Fuel Kubota Diesel Electric Machines (Prior to December 1989) Electric Machine (December 1989 to November 1991) Electric Machines (November 1991 to Present) Note: Replacement Decals Must Be Ordered Separately - See DECALS SECTION. Door Weldment Latch, Sliding Bolt 1/4in-20NC x 3/4in Flatwasher 1/4in Narrow Locknut 1/4in-20NC Stud (Welded on Part) Flatwasher 5/16in Locknut 5/16in-18NC Shim 1/16in-16.6mm Thickness Shim 1/8in-3.2mm Thickness Shim 3/16in-4.8mm Thickness Plate, Cover Screw, Self-Tapping 1/4in x 3/4in Lockwasher 1/4in Bolt 1/4in-20NC x 1in Flatwasher 1/4in Stud (Welded on Part) Nut, Acorn 1/4in-20NC Latch Rivet Latch Plate, Cover Rivet Hood (Right Side) Options: Hood Ford Gas, Dual Fuel and Straight LP Only Hood Kohler Gas and Dual Fuel Hood Kubota Diesel Hood Electric Machines Ventilator Options: Ventilator Ford Gas, Dual Fuel and Straight LP Only Ventilator Kohler Gas and Dual Fuel Ventilator Kubota Diesel Ventilator Electric Machines Plate, Mounting - Valves Options: Plate Ford Gas, Dual Fuel and Straight LP Only Plate Kohler Gas and Dual Fuel Plate Kubota Diesel Plate Electric Machines (Prior to December 1990) Plate Electric Machines (December 1990 to Present)

45HA

REV C C C C D C A

195

SECTION 2 - TURNTABLE ITEM 54 54 54 54 54 54 55 55 55 55 55 56 56 56 56 56 57 58 59 59 59 59

PART NUMBER

Not Required 4842881 3533638

QTY Ref 1 1 0 0 0 Ref 1 1 1 1 Ref 2 2 2 0 2 1 Ref 0 1 1

59

3534432

2

Not Required 4842929 4843402 4844055 2560003 0239470

Ref 0 1 1 1 1 Ref

3533031 3900161 4751600

1 4 4

60 60 60 60 60 61

101 102 103

196

0901575 0901574 Not Required Not Required Not Required 4843204 4842977 4843204 4842965 0181396 0181396 0181396 Not Required 0940036 3532981

DESCRIPTION Bracket, Hood Options: Bracket Ford Gas, Dual Fuel and Straight LP Only Bracket Ford Gas, Dual Fuel and Straight LP Only Bracket Kohler Gas and Dual Fuel Bracket Kubota Diesel Bracket Electric Machines Hood (Left Side) Options: Hood Ford Gas, Dual Fuel and Straight LP Only Hood Kohler Gas and Dual Fuel Hood Kubota Diesel Hood Electric Machines Angle, Mounting Options: Ford Gas, Dual Fuel and Straight LP Only Angle Kohler Gas and Dual Fuel Angle Kubota Diesel Angle Electric Machines Angle Bumper, Door (Ford Gas, Dual Fuel and Straight LP Only) Angle Panel, Filler (Straight LP Only) Panel Options: Panel All Except Electric Machines Panel, Filler - Electric Machines (Prior to December 1990) Panel Door, Access - Electric Machines (December 1989 to Present) Panel Frame, Hood/Door Frame - Electric Machines (December 1989 to Present) Cover, Battery Options: Cover All Except Electric Machines Cover Electric Machines (Prior to December 1989) Cover Electric Machines (December 1989 to November 1991) Cover Electric Machines (November 1991 to Present) Handle, Hood (Electric Machines Only) COUNTERWEIGHT COVER INSTALLATION (ELECTRIC MACHINES ONLY) Cover Screw, Lag 3/8in x 1 1/4in Flatwasher 3/8in

45HA

REV

-

3120626

SECTION 2 - TURNTABLE FIGURE 2-41. HOODS INSTALLATION (GAS/DIESEL MACHINES BUILT MARCH 1990 THROUGH 1992)

198

45HA

3120626

SECTION 2 - TURNTABLE FIGURE 2-41. HOODS INSTALLATION (GAS/DIESEL MACHINES BUILT MARCH 1990 THROUGH 1992) ITEM

PART NUMBER 0250907 0250849

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 51 51 51 52 53 53 53 54 54 54 55 55 55

102 103 105 106 107 108

3120626

3532202 3532260 3941406 4761400 2940048 3820019 4300031 3300151 4751400 0100011 4843204 0181396 3311405 4711400 0641408 4300032

QTY Ref Ref Ref Ref

1260017 Not Required 1281340

2 1 33 4 AR AR 15 9 17 AR 1 2 AR AR 2 4 Ref 1 1 AR Ref 1 0 Ref 1 1 Ref 1 0 Ref

1780245 2600157 3311405 4751400 0641405 2940057

1 1 4 8 4 1

4843647 4843601 0641406 4843648 Not Required 2940045 2940048

DESCRIPTION HOODS INSTALLATION Ford Gas Machines Deutz Diesel Machines Note: Replacement Decals Must Be Ordered Separately - See DECALS SECTION. Plate, Cover Plate, Cover Screw, Self-Tapping 1/4in x 3/4in Lockwasher 1/4in Latch Rivet Stud (Welded on Part) Nut, Acorn 1/4in-20NC Flatwasher 1/4in Loctite #242 Hood (Left Side) Angle, Mounting Locknut 1/4in-20NC Flatwasher 1/4in Narrow Bolt 1/4in-20NC x 1in Stud (Welded on Part) Hood (Right Side) Options: Hood Ford Gas Machines Hood Deutz Diesel Machines Bolt 1/4in-20NC x 3/4in Door Panel Options: Panel Ford Gas Machines Panel Deutz Diesel Machines Latch Options: Latch Ford Gas Machines (Flush Mount) Latch Deutz Diesel Machines (Turn Knob) Chain Options: Chain Ford Gas Machines Chain Deutz Diesel Machines GROUND CONTROL BOX COVER INSTALLATION (STANDARD PARTS) Door Hinge Locknut 1/4in-20NC Flatwasher 1/4in Bolt 1/4in-20NC x 5/8in Latch, Sliding

45HA

REV C B

F

199

SECTION 2 - TURNTABLE FIGURE 2-42. HOODS INSTALLATION (GAS/DIESEL MACHINES BUILT 1993 TO PRESENT)

200

45HA

3120626

SECTION 2 - TURNTABLE FIGURE 2-42. HOODS INSTALLATION (GAS/DIESEL MACHINES BUILT 1993 TO PRESENT) ITEM

PART NUMBER 0252774

1 2 3 4 5 6 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 23 23 25 26 27 28 29 30 31 33 34 35 36 37 38 39 40

4844130 3532202 3532260 3941406 4761400 2940051 4300031 3300151 4751400 0100011 4844210 0181396 3311405 4711400 4160110 3536017 4220153 4843945 4070798 0641408 4300032

102 103 104 105 106 108 109

3120626

2940113 2940113 3311505 1670612 3910812 4760800 4750800 3310801 4060832 3960417 3960418 0100040 3520054 3520034 2940070 0641406 1260017 1281340 1780245 2600157 0641406 3311401 4751400 2940057 4761400

QTY Ref Ref

DESCRIPTION HOODS INSTALLATION Note: Replacement Decals Must Be Ordered Separately - See DECALS SECTION. 1 Hood (Right Side) 2 Plate, Cover 1 Plate, Cover 32 Screw, Self-Tapping 1/4in x 1/2in 36 Lockwasher 1/4in 1 Latch, Slam 6 Stud (Welded on Part) 4 Nut, Acorn 1/4in-20NC 55 Flatwasher 1/4in AR Loctite #242 1 Hood (Left Side) 2 Angle, Mounting 24 Locknut 1/4in-20NC 4 Flatwasher 1/4in 2 Spring, Gas 1 Plate, Filler 2 Stop, Door 1 Door 1 Shim 4 Bolt 1/4in-20NC x 1in 2 Stud (Welded on Part) Ref Latch Latch (Was p/n 2940042) (Prior to SN 33711) 5 Latch (SN 33711 to Present) 5 4 Locknut 5/16in-18NC 1 Cover, Access (110 Volt) 4 Bolt #10-24NC x 1in 4 Lockwasher #10 4 Flatwasher #10 4 Nut #10-24NC 2 Shield, Seal 5 ft/1.5m Seal, Door 15 ft/4.6m Seal AR Sealant 1 Plug, Hole 7/16in-11mm 4 Plug, Hole 5/16in-8mm Pawl, Latch (Prior to SN 22711) 1 14 Bolt 1/4in-20NC x 3/4in 6 in/15cm Chain GROUND CONTROL BOX COVER INSTALLATION Ref 1 Door 1 Hinge 4 Screw, 1/4in-20NC x 3/4in 4 Nut, 1/4in-20NC 16 Flatwasher 1/4in 1 Latch, Sliding 4 Lockwasher 1/4in

45HA

REV F-6

H

201

SECTION 2 - TURNTABLE ITEM 111

202

PART NUMBER 0940083

QTY 2

DESCRIPTION

REV

Bumper

45HA

3120626

SECTION 3 - BOOM

SECTION 3 - BOOM

3120626

45HA

203

SECTION 3 - BOOM FIGURE 3-1. BOOMS AND LIMIT SWITCHES INSTALLATIONS

204

45HA

3120626

SECTION 3 - BOOM FIGURE 3-1. BOOMS AND LIMIT SWITCHES INSTALLATIONS ITEM

PART NUMBER 0238593

QTY Ref Ref

0238987

Ref

0252269

Ref

2 3

3421481 1681840

1 1

4 5 7 8

3421480 3421482 3421478 1681962

1 1 4 1

13 14 15 16

3531946 0641508 4761500 1681960

4 8 8 1

51

Ref

51

0800530

1

51

0800567

1

52 52 52 53 53 53 54

4842862 4843804 3421483 3421993

Ref 1 1 Ref 1 1 Ref

54

0800537

1

54

0800572

1

55 55

3421489

Ref 1

55

3421780

1

55

3421994

1

56 56

3421475

Ref 4

56

0641522

4

57

3311505

5

58

3120626

Ref

DESCRIPTION BOOMS INSTALLATION (STANDARD PARTS) ANSI Spec with Electric Limit Switches Built (Prior to May 1988) ANSI Spec with Hydraulic Limit Switches Built (May 1988 to Present) CSA Spec with Hydraulic Limit Switches Built (Prior to May 1988) Pin, Pivot Lift Cylinder Assembly - Main Boom (See CYLINDER SECTION for Breakdown) Pin, Attach Pin, Attach Pin, Pivot Level Cylinder Assembly (See CYLINDER SECTION for Breakdown) Plate, Retainer Bolt 5/16in-18NC x 1in Lockwasher 5/16in Lift Cylinder Assembly - Tower Boom (See CYLINDER SECTION for Breakdown) Boom Assembly - Tower Boom Options (See TOWER BOOM ASSEMBLIES for Breakdown) Boom Assembly Machines with Electric Limit Switches Built (Prior to May 1988) Boom Assembly Machines with Hydraulic Limit Switches Built (May 1988 to Present) Upright Weldment Options: Weldment Machines Built (Prior to January 1991) Weldment Machines Built (January 1991 to Present) Pin, Attach Options: Pin ANSI Spec Pin CSA Spec Boom Assembly - Main Boom Options (See MAIN BOOM ASSEMBLY for Breakdown) Boom Assembly Machines with Electric Limit Switches Built (Prior to May 1988) Boom Assembly Machines with Hydraulic Limit Switches Built (May 1988 to Present) Pin, Attach Options: Pin ANSI Spec with Electric Limit Switches Built (Prior to May 1988) Pin ANSI Spec with Hydraulic Limit Switches Built (May 1988 to Present) Pin CSA Spec with Hydraulic Limit Switches Built (Prior to May 1988) Hardware Options: Hardware Pin, Grooved Used Machines with Electric Limit Switches Built (Prior to May 1988) (Not Shown) Hardware Bolt 5/16in-18NC x 2 3/4in Used Machines with Hydraulic Limit Switches Built (May 1988 to Present) Hardware Locknut 5/16in-18NC (Machines with Hydraulic Limit Switches Built May 1988 to Present Only) Hardware Options:

45HA

REV B H A

205

SECTION 3 - BOOM ITEM 58

PART NUMBER 3421475

QTY 1

58

0641544

1

59

4751500

2

0238988

Ref

0239015 0641609 4751600 4640310 7012649 0630427 0630415 3311805 3311605 0100003 0238742

1 4 4 2 1 1 1 1 1 AR Ref

4360236 4360277 4360237 0901478 0901479 0731004 4761000 4300032 4761400 4751400 3911020 3311401 4360057 0200333 3911028 0238976

4 4 4 1 1 4 10 4 4 4 4 4 1 1 2 Ref

4160040 0181414 4060679 4300031 4761400 3311401 3911028 4843049 4060680 4751400 0239015

4 1 1 6 6 6 2 1 1 2 Ref

3311605 0361630 4843037 2160003

2 1 1 1

101 102 103 104 104 105 105 106 106 107

152 152 153 154 155 156 157 158 159 160 161 162 163 164 165

181 182 183 184 185 186 187 188 189 190

201 202 203 204

206

DESCRIPTION Hardware Pin, Grooved Used Machines with Electric Limit Switches Built (Prior to May 1988) (Not Shown) Hardware Bolt 5/16in-18NC x 5 1/2in Used Machines with Hydraulic Limit Switches Built (May 1988 to Present) Flatwasher 5/16in (Machines with Hydraulic Limit Switches Built May 1988 to Present Only) HORIZONTAL CUT-OUT VALVES INSTALLATION - HYDRAULIC LIMIT SWITCH (MACHINES BUILT MAY 1988 TO PRESENT) Valve Actuator Assembly (See Items 201-208 for Breakdown) Bolt 3/8in-16NC x 1 1/8in Flatwasher 3/8in Valve, Check Seal Kit (1 Per Valve) Screw, Flathead 1/2in-13NC x 2 1/2in Screw, Flathead 3/8in-16NC x 1 3/4in Locknut 1/2in-13NC Locknut 3/8in-16NC Loctite HORIZONTAL CUT-OUT SWITCH INSTALLATION - ELECTRIC LIMIT SWITCH (MACHINES BUILT PRIOR TO MAY 1988) Head, Switch Switch Roller and Arm Assembly Bracket Bracket Screw, Machine #10-32NF x 1/2in Lockwasher #10 Stud (Welded on Part) Lockwasher 1/4in Flatwasher 1/4in Screw #10-24NC x 1 1/2in Nut 1/4in-20NC Switch, Limit Arm, Lever Screw, #10-24NC x 1 3/4in SWITCH SPRINGS AND SHIELDS INSTALLATION (MACHINES BUILT PRIOR TO MAY 1988) Spring, Extension Angle, Spring Clip (Welded on Part - Not Shown) Shield (Lower) Stud (Welded on Part) Lockwasher 1/4in Nut 1/4in-20NC Screw #10-24NC x 1 3/4in Bracket Shield (Upper) Flatwasher 1/4in HYDRAULIC VALVE ACTUATOR ASSEMBLY (MACHINES BUILT MAY 1988 TO PRESENT) Locknut 3/8in-16NC Bar, Mounting Plate, Mounting Fitting, Grease

45HA

REV

D

B

-

C

3120626

SECTION 3 - BOOM ITEM 205 206 207 208

301 302 303 304 305

3120626

PART NUMBER 0641620 4751600 0630415 4563996 0239298

QTY 1 1 1 2 Ref

4761000 3911028 0200333 4360057 4460049

2 2 1 1 1

DESCRIPTION Bolt 3/8in-16NC x 2 1/2in Flatwasher 3/8in Screw, Flathead 3/8in-16NC x 1 3/4in Spacer, Tube ABOVE HORIZON LIMIT SWITCH INSTALLATION (MACHINES BUILT MAY 1988 TO PRESENT) Lockwasher #10 Screw #10-24NC x 1 3/4in Arm, Lever Switch, Limit Connector, Strain Relief

45HA

REV

B

207

SECTION 3 - BOOM FIGURE 3-2. MAIN BOOM ASSEMBLY

208

45HA

3120626

SECTION 3 - BOOM FIGURE 3-2. MAIN BOOM ASSEMBLY ITEM

1 1 1 1 2 2 2 3

PART NUMBER 0800537

QTY Ref Ref

0800572

Ref

0800539 0800573 0961597 0800538 0800714

3 3 4 4 4 5 6

1681880 1682492

7 8 9 9 9 10 10 10 11 12 13 14 15 16 17 18 19 20 22 23 24 25 26 27 28 28 28 29

3421492 3760133

3120626

3421493 3421771 3532054 0641506

4842913 4843076 1670450 1670576 3340473 4070676 4070677 4070678 3340552 4070670 4070671 4070672 0641607 4761600 2160007 4300031 3311405 4751400 4761400 0641406 4842916 4843068 0641608

Ref 1 1 2 Ref 1 1 Ref 1 1 Ref 1 1 1 2 1 AR Ref 1 1 Ref 1 1 4 AR AR AR 12 AR AR AR 16 46 2 4 8 16 16 4 Ref 1 1 22

DESCRIPTION MAIN BOOM ASSEMBLY Machines with Electric Limit Switches Built (Prior to May 1988) Machines with Hydraulic Limit Switches Built (May 1988 to Present) Base Weldment Options: Base Weldment (Prior to May 1988) Base Weldment (May 1988 to Present) Bushing, Pivot Fly Weldment Options: Fly Weldment (Prior to May 1988) Fly Weldment (May 1988 to Present) Telescope Cylinder Assembly Options (See CYLINDER SECTION for Breakdown): Telescope Cylinder Assembly (Prior to June 1991) Telescope Cylinder Assembly (June 1991 to Present) Pin, Attach Options: Pin, Attach (Prior to February 1992) Pin, Attach (February 1992 to Present) Plate, Retainer (Machines Built Prior to February 1992 Only) Bolt 5/16in-18NC x 3/4in (Machines Built Prior to February 1992 Only) Pin, Attach Ring, Retaining Tube, Hose Options: Tube, Hose (Prior to May 1988) Tube, Hose (May 1988 to Present) Cover, Hose Options: Cover, Hose (Prior to March 1990) Cover, Hose (March 1990 to Present) Pad, Wear Shim - 1/8in Shim - 1/16in Shim - 1/32in Pad, Wear Shim - 1/32in Shim - 1/16in Shim - 1/8in Bolt 3/8in-16NC x 7/8in Lockwasher 3/8in Fitting, Grease Stud (Welded on Part) Locknut 1/4in-20NC Flatwasher 1/4in Lockwasher 1/4in Bolt 1/4in-20NC x 3/4in (Prior to May 1988 Only) Cover, Hose Options: Cover, Hose (Prior to March 1990) Cover, Hose (March 1990 to Present) Bolt 3/8in-16NC x 1in

45HA

REV B 13

209

SECTION 3 - BOOM

210

ITEM 30

PART NUMBER 1060516

31 32 32 32 32 32

4921063 1180173 7004396 7004397

32 32 32 32 32 32 32 32 33 34 35

1180179 7006187 7006151 7006152 1001119695 70003153 70003154 0641609 0641405 1060018

36

1060515

38 39 40 41 42 43 44 45

4751600 0560923 4070559 3311605 0641606 4460052 3300047 0960239 0100019

QTY 70 ft/21.4m 1 Ref 1 AR 2 Ref Ref

Ref Ref AR 2 pr AR Ref AR 2 pr 6 8 40 ft/12.2m 70 ft/21.4m 12 1 AR 8 4 1 1 1 AR

DESCRIPTION Cable, Ground - 16/30 (was p/n 1060229)

REV

Harness - 110 Volt Carrier Options: Carrier for Machines Built (Prior to May 1988): 1 Foot Repair Section 1 Foot Repair Section with Mounting Feet Carrier for Machines Built (1990 to Present): Note: Original Equipment Power Track may have been replaced with a Service Replacement. Visually identify the power track before ordering parts.

Power Track Repair Components Gemco Replacement Parts Powertrack - One Foot Section Mounting Feet Pin Kit (Includes 1 pin, 1 Retaining Ring and 4 Washers) Gortrac Replacement Parts Powertrack - 1 Section Repair Kit Power Track - Bracket Kit Bolt 3/8in-16NC x 1 1/8in Bolt 1/4in-20NC x 5/8in Cable, Electrical - 16/10 Cable, Electrical - 12/4 (was p/n 1060012) Flatwasher 3/8in (May 1988 to Present Only) Block (May 1988 to Present Only) Shim (May 1988 to Present Only) Locknut 3/8in-16NC (May 1988 to Present Only) Bolt 3/8in-16NC x 3/4in (May 1988 to Present Only) Connector (May 1988 to Present Only) Nut, Conduit (May 1988 to Present Only) Bushing (May 1988 to Present Only) Loctite #271

45HA

3120626

SECTION 3 - BOOM FIGURE 3-3. TOWER BOOM ASSEMBLIES

212

45HA

3120626

SECTION 3 - BOOM FIGURE 3-3. TOWER BOOM ASSEMBLIES ITEM

PART NUMBER 0800530

QTY Ref Ref

0800567

Ref

1 1 1 1 2 3 3 3 3 4 4

Not Available

Ref 1 1 2 1 Ref 1 1 2 Ref 1

4

1681980

1

4 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

3421991 0961268 3760255 3531908 3340550 4070670 4070854 4070855 0641807 0100019 0641607 0641608 4761600 3421992 3421475 0361645 0641812 4761800 0641609 0641522

1 2 2 2 32 AR AR AR 4 AR 32 16 64 1 1 1 2 6 16 1

25

3311505

103 104 105 107 108 109

0238650 0239039 0251524 0641408 4751400 3311405 4751600 3311605 0641616

1 Ref Ref Ref Ref 4 16 4 6 4 2

3120626

0800533 0800566 0961029 0800532 0800531 0800701 0961029

DESCRIPTION TOWER BOOM ASSEMBLY Machines with Electric Limit Switches Built (Prior to May 1988) Machines with Hydraulic Limit Switches Built (May 1988 to Present) Base Weldment Options: Base Weldment (Prior to May 1988) Base Weldment (May 1988 to Present) Bushing, Bronze Mid Weldment Fly Weldment Options: Fly Weldment (Prior to May 1988) Fly Weldment (May 1988 to Present) Bushing, Bronze Telescope Cylinder Assembly Options: Dana Cylinder (Note: Dana cylinder no longer available.

Replace with 1681980 cylinder.)

Commercial Shearing Cylinder (See CYLINDER SECTION for Breakdown) Pin, Attach (Lower) Bushing, Spacer Ring, Retaining Plate, Stop Pad, Wear Shim 1/32in Shim 5/64in Shim 1/8in Bolt 1/2in-13NC x 7/8in Loctite #271 (Not Shown) Bolt 3/8in-16NC x 7/8in Bolt 3/8in-16NC x 1in Lockwasher 3/8in Pin, Attach (Upper) Pin, Grooved (Machines Built Prior to October 1991) Bar, Stop (May 1988 to Present Only) Bolt 1/2in-13NC x 1 1/2in (May 1988 to Present Only) Lockwasher 1/2in (May 1988 to Present Only) Bolt 3/8in-16NC x 1 1/8in (May 1988 to Present Only) Bolt 5/16in-18NC x 2 3/4in (Machines Built October 1991 to Present) Locknut 5/16in-18NC (Machines Built October 1991 to Present) LOWER CARRIER INSTALLATIONS Lower Carrier Installations (Prior to May 1988) Lower Carrier Installations (May 1988 to January 1991) Lower Carrier Installations (January 1991 to Present) Bolt 1/4in-20NC x 1in Flatwasher 1/4in Locknut 1/4in-20NC Flatwasher 3/8in Locknut 3/8in-16NC Bolt 3/8in-16NC x 2in

45HA

REV A F

C A B

213

SECTION 3 - BOOM ITEM 112 114 116 117 122 123 124 125 126 127 151 151 151 151 151

151 151 151 151 151 151 151 151 152 152 152 152 153 154 155 155 155 156 156 156 157 157 157 158 158

214

PART NUMBER 3760254 3300246 0641506 4751500 3300151 0630407 4761400 1760131 0741408 0360321 1180174 7004396 7004397

1180178 7006139 7006151 7006152 1001119694 70003151 70003152 3532031 3532641 4843803 2160006 3760140 4563953 4564034 4842912 4843071 1320148 1320152 4420037

158

2820031

159 159 159 160 161 162

4843021 4843075 4740067 0630406

QTY 1 1 2 2 4 4 4 1 2 1 Ref 1 AR 2 Ref Ref

Ref 1`Ref AR 2 pr AR Ref AR 2 pr Ref 1 1 1 1 1 Ref 1 1 Ref 1 1 Ref 2 2 Ref 9.5 in/24cm 18 in/46cm Ref 1 1 1 1 Ref

DESCRIPTION Ring, Retainer Nut, Push 1/2in Bolt 5/16in-18NC x 3/4in Flatwasher 5/16in Nut, Acorn 1/4in-20NC Screw, Cap Button 1/4in-20NC x 5/8in Lockwasher 1/4in Disc Screw, Machine 1/4in-20NC x 1in Bar, Spacer (Machines Built From March 1988 to April 1993) Carrier Options: Carrier for Machines Built (Prior to May 1988) 1 Foot Repair Section 1 Foot Repair Section with Mounting Feet Carrier for Machines Built (May 1988 through 1989): Note: Original Equipment Power Track may have been replaced with a Service Replacement. Visually identify the power track before ordering parts.

Power Track Repair Components Gemco Replacement Parts Powertrack - One Foot Section Mounting Feet Pin Kit (Includes 1 pin, 1 Retaining Ring and 4 Washers) Gortrac Replacement Parts Powertrack - 1 Section Repair Kit Power Track - Bracket Kit Plate, Mounting Options: Plate, Mounting (Prior to May 1988) Plate, Mounting (May 1988 to January 1991) Plate, Mounting (January 1991 to Present) Fitting, Grease (January 1991 to Present Only) Ring, Retaining (January 1991 to Present Only) Roller, Tube Options: Roller, Tube (Prior to May 1988) Roller, Tube (May 1988 to Present) Bracket Options: Bracket (Prior to May 1988) Bracket (May 1988 to Present) Hose, Clamp Options: Hose, Clamp (Prior to May 1988) Hose, Clamp (May 1988 to Present) Shrink, Heat Shrink, Heat (Prior to January 1991)

REV

Shrink, Heat (January 1991 to Present) Shield, Hose Options: Shield, Hose (Prior to May 1988) Shield, Hose (May 1988 to Present) Washer, Thrust (January 1991 to Present) U-Bolt (Prior to January 1991 Only) Block, Stop Options:

45HA

3120626

SECTION 3 - BOOM ITEM 162 162 162 163 164

3120626

PART NUMBER 0560772 0560807 Not Required 3532046 4842905

QTY 1 1 0 1 1

DESCRIPTION Block, Stop (Prior to May 1988) Block, Stop (May 1988 to January 1991) Block, Stop (January 1991 to Present) Plate, Cover (Prior to January 1991 Only) Support, Sliding (Prior to January 1991 Only)

45HA

REV

215

SECTION 3 - BOOM FIGURE 3-4. BOOM WIPERS INSTALLATION

216

45HA

3120626

SECTION 3 - BOOM FIGURE 3-4. BOOM WIPERS INSTALLATION ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

3120626

PART NUMBER 0238888 2660065 0641608 0540070 4280188 0641407 4761400 3311401 0540071 4280260 0641407 4761400 3311401 2660066 0641610 0540072 4280188 0641407 4761400 3311401

QTY Ref 1 6 1 1 3 3 3 2 1 3 3 3 1 2 1 1 3 3 3

DESCRIPTION BOOM WIPERS INSTALLATION Holder, Boom Wiper (Top and Side) Bolt 3/8in-16NC x 1in (Replaces Standard Wear Pad Bolts) Blade, Wiper (Top) Retainer Bolt 1/4in-20NC x 7/8in Lockwasher 1/4in Nut 1/4in-20NC Blade, Wiper (Side) Retainer Bolt 1/4in-20NC x 7/8in Lockwasher 1/4in Nut 1/4in-20NC Holder, Boom Wiper (Bottom) Bolt 3/8in-16NC x 1 1/4in (Replaces Standard Wear Pad Bolts) Blade, Wiper (Bottom) Retainer Bolt 1/4in-20NC x 7/8in Lockwasher 1/4in Nut 1/4in-20NC

45HA

REV B

217

SECTION 4 - PLATFORM

SECTION 4 - PLATFORM

3120626

45HA

219

SECTION 4 - PLATFORM FIGURE 4-1. STANDARD PLATFORM AND FOOTSWITCH INSTALLATION

220

45HA

3120626

SECTION 4 - PLATFORM FIGURE 4-1. STANDARD PLATFORM AND FOOTSWITCH INSTALLATION ITEM

PART NUMBER 0238727 4842978 0961257 4761500 0681610 4751600 3300143 2160002 0641522 3421490

QTY Ref 1 2 2 8 16 8 1 2 1 Ref

9 9

1681866 1682178

1 1

9

1682793

1

9

1683526

1

10 11 12 13 14

3421491 3421494 3532054 0641506 4060804

15

3311505

1 1 1 2 10 in/26cm 2 Ref Ref Ref 1 2 Ref 1 1

1 1 2 3 4 5 6 7 8 9

101 101 102 102 102 102 103 104 104 104 105 106 106 106 107 108 109 110 111 112 113

3120626

0238568 0252220 4843636 0961259 0238540 0253730 0961257 1120299 4842915 4040220 0235238 4220114 0361675 4070705 4070706 4751500 4761500 3311501 3340454 4160026

2 1 Ref 1 1 1 Ref 1 1 AR AR 2 4 2 2 8

DESCRIPTION FIXED SUPPORT INSTALLATION Support Weldment Bushing, Bronze Lockwasher 5/16in Bolt 3/8in-16NC x 1 1/4in (Grade 8) Flatwasher 3/8in Locknut 3/8in-16NC Fitting, Grease Bolt 5/16in-18NC x 2 3/4in Pin, Nose Platform Level Cylinder Assembly (See CYLINDER SECTION for Breakdown) Platform Level Cylinder Assembly (Prior to January 1990) Platform Level Cylinder Assembly (January 1990 to October 1992) Platform Level Cylinder Assembly (October 1992 to SN 33104) (TUV Style) Platform Level Cylinder Assembly (TUV Style) (SN 33105 to Present) Pin, Attach (Lower) Pin, Attach (Upper) Plate, Retainer Bolt 5/16in-18NC x 3/4in Shield, Hose Locknut 5/16in-18NC ROTATING SUPPORT INSTALLATION ANSI Spec CSA Spec Support Weldment Bushing, Bronze Pivot Attach Weldment Options: Pivot Attach Weldment (Prior to October 1992) Pivot Attach Weldment (October 1992 to Present) (TUV Style Cylinders) Bushing, Bronze Cap Shaft Weldment Options: Shaft Weldment ANSI Spec Shaft Weldment CSA Spec Rotator Assembly (See Item 201-225 for Breakdown) Block, Stop Options: Block, Stop with Studs (Prior to August 1988) Block, Stop with Tapped Holes (August 1988 to Present) Shim 1/8in Shim 1/16in Flatwasher 5/16in Lockwasher 5/16in Nut 5/16in-18NC Pad, Brake Washer, Bellville

45HA

REV 6

14 5

221

SECTION 4 - PLATFORM

222

ITEM 114 115 116 117 118 119 120 121 122 123 124 125 125 125 126 127 128 129

PART NUMBER 2880404 0652014 4752000 0681610 4751600 3300143 0641836 4751800 3311805 2160002 0641522

129 129

1681866 1682178

1 1

129

1682793

1

129

1683526

1

130 131 132 133 134

3421491 3421494 3532054 0641506 4060804

135 136 137 138 139 140

4070707 3520035 0641816 4761800 3311505 2160001 0235238

1 1 1 2 10 in/26cm AR 1 2 2 2 1 Ref Ref

3421490 3421968 4740158 1670451 4300038

QTY 1 1 1 8 16 8 1 1 1 4 2 Ref 1 1 1 1 2 Ref

201

3160083

1

202 203 204 205 206 207 208 209 210 211

0080099 2760064 0440134 4740199 0440120 2440043 3440816 0080098 2440044 4740256

1 1 2 4 2 1 4 1 1 2

DESCRIPTION Key, Square Bolt 5/8in-18NF x 1 3/4in Flatwasher 5/8in Bolt 3/8in-16NC x 1 1/4in Flatwasher 3/8in Locknut 3/8in-16NC Bolt 1/2in-13NC x 4 1/2in Flatwasher 1/2in Locknut 1/2in-13NC Fitting, Grease Bolt 5/16in-18NC x 2 3/4in Pin, Attach Options: Pin ANSI Spec Pin CSA Spec Washer, Thrust Cover, Rotator Stud (Welded on Part) Platform Level Cylinder Assembly (See CYLINDER SECTION for Breakdown) Platform Level Cylinder Assembly (Prior to January 1990) Platform Level Cylinder Assembly (January 1990 to October 1992) Platform Level Cylinder Assembly (October 1992 to SN 33104) (TUV Style) Platform Level Cylinder Assembly (TUV Style) (SN 33105 to Present) Pin, Attach (Lower) Pin, Attach (Upper) Plate, Retainer Bolt 5/16in-18NC x 3/4in Shield, Hose (1/2in Flexguard) Shim 1/32in Plug Bolt 1/2in-13NC x 2in Lockwasher 1/2in Locknut 5/16in-18NC Fitting, Grease ROTATOR ASSEMBLY Note: For Machines Built (Prior to September 1991) refer to Service Information Bulletin #91-5 for required upgrade.

Rotator Motor Assy (See ROTATOR MOTOR ASSEMBLY for Breakdown) Adapter, Motor Housing, Gear Bearing, Sleeve Washer, Thrust Bearing, Thrust Gear, Worm Rollpin 1/4in x 1in Adapter, Motor to Worm Gear Gear, Worm Washer, Thrust

45HA

REV

E

3120626

SECTION 4 - PLATFORM ITEM 212 213 215 216 217 218 219 220 221 222 223 224 225 226

PART NUMBER 0440135 1760068 3931010 3441228 3931620 4761600 3931612 4070585 4070586 4070587 0100019 0100021 2160001 3020025

QTY 1 1 5 2 2 6 4 AR AR AR AR AR 1 AR Ref Ref

301 301 301

3510236

Ref Ref 1

301

3510236

1

301 301

3510236 3510257

1 1

301 301 301

3510257 3510237

1 Ref 1

301

3510237

1

301 301 301

3510237 3510256 3510258

1 1 1

301 301

3510258 3510252

1 1

301

3510260

1

301

3510481

1

301

3510259

1

301

3510259

1

301

3510483

1

301 301

3510238

Ref 1

301

3510238

1

301

3510238

1

3120626

DESCRIPTION Bearing, Sleeve Disc, Brake Bolt, Socket Head #10-24NC x 5/8in Rollpin 3/8in x 1 3/4in Bolt, Socket Head 3/8in-16NC x 1 1/4in Lockwasher 3/8in Bolt, Socket Head 3/8in-16NC x 3/4in Shim .010 Shim .005 Shim .002 Loctite #271 (Not Shown) Primer (Not Shown) Fitting, Grease - 90 Grease (Not Shown) PLATFORM WELDMENTS Note: Replacement Decals Must Be Ordered Separately - See DECALS SECTION for Breakdown.

Standard Platform Options: 30in x 48in Platforms: Platform for Machines with Stepper Valves Built (Prior to October 1990) (Was p/n 3510176) Platform for Machines with Vickers Valves Built (Prior to October 1990) (Was p/n 3510180) Platform for Machines Built (October 1990 to Present) Platform for Ford Spec Machines Built (Prior to April 1991) (Was p/n 3510212) Platform for Ford Spec Machines Built (April 1991 to Present) 30in x 60in Platforms: Platform for Machines with Stepper Valves Built (Prior to October 1990) (Was p/n 3510170) Platform for Machines with Vickers Valves Built (Prior to October 1990) (Was p/n 3510181) Platform for Machines Built (October 1990 to Present) Platform with Slide Bar Gate Platform for Ford Spec Machines Built (Prior to April 1991) (Was p/n 3510246) Platform for Ford Spec Machines Built (April 1991 to Present) Platform for Machines with Mesh to Mid-Rail Built (Prior to April 1991) Platform for Machines with Mesh from Kickplate to Mid-Rail Built (April 1991 to Present) Platform for Machines with Mesh from Bottom Rail to Midrail Built (April 1991 to Present) Platform for Machines with mesh to Top-Rail Built (Prior to April 1991) (Was p/n 3510216) Platform for Machines with Mesh from Kickplate to Top-Rail Built (April 1991 to Present) Platform for Machines with Mesh from Bottom Rail to Top-Rail Built (April 1991 to Present) 30in x 72in Platforms: Platform for Machines with Stepper Valves Built (Prior to October 1990) (Was p/n 3510177) Platform for Machines with Vickers Valves Built (Prior to October 1990) (Was p/n 3510182) Platform for Machines Built (October 1990 to Present)

45HA

REV

223

SECTION 4 - PLATFORM ITEM 301

PART NUMBER 3510656

301 301

3510288

302 303 304 305 305 305 306 307 401 401 401 401 401 401

224

2600143 3311805 2160006 1780224 1780250 2940006 2560010 0237963 0641408 3311405 4740362 4360031 7000625 4460071

QTY 1 Ref 1 Ref 2 2 2 Ref 1 1 1 1 Ref 3 3 3 1 2 1

DESCRIPTION Platform for Machines with Mesh from Bottom Rail to Top-Rail Built (April 1991 to Present) 30in x 96in Platforms: Platform with Bumpers Standard Platform Components Pin, Hinge Locknut 1/2in-13NC Fitting, Grease Door Weldment Options: Door Weldment (Prior to October 1990) Door Weldment (October 1990 to Present) Latch, Door Handle FOOTSWITCH INSTALLATION Bolt 1/4in-20NC x 1in Locknut 1/4in-20NC Washer, Fender Footswitch Block, Contact Connector, Strain Relief

45HA

REV

F

3120626

SECTION 4 - PLATFORM FIGURE 4-2. LOW MOUNT PLATFORM AND FOOTSWITCH INSTALLATIONS

226

45HA

3120626

SECTION 4 - PLATFORM FIGURE 4-2. LOW MOUNT PLATFORM AND FOOTSWITCH INSTALLATIONS ITEM

1 1 2 2 2 2 2 3 4

PART NUMBER 0250593 1281433 0252135 0252136 0238540 0961257 4040215 4564579 4040222 4040227 1120299 0235238

QTY Ref Ref Ref Ref Ref 1 2 Ref 1 1 1 1 1 1

5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 22 22 23 24 25 26 27

3340454 2880404 4160026 4752000 0652014 0641836 4751800 3311805 0901756 0641811 4761800 0641404 4761400 4751400 0641408 4562083 1670630

27 27

1682178 1682793

1 1

27

1683526

1

28 29 30 31

3532054 0641506 4761500 2160002

1 2 2 3

3120626

3421490 3421968 0641522 3311505 3421491 3421494

2 1 8 1 1 1 3 1 1 2 2 1 2 2 1 1 1 Ref 1 1 2 2 1 1 Ref

DESCRIPTION SUPPORT INSTALLATION - DOMESTIC ANSI Spec with Rotating Platform ANSI Spec with Fixed Platform (Not Shown) CSA Spec with Rotating Platform CSA Spec with Fixed Platform (Not Shown) Pivot Attach Weldment Bushing, Bronze Shaft Weldment Options: Shaft Weldment ANSI Spec with Rotating Platform Shaft Weldment ANSI Spec with Fixed Platform Shaft Weldment CSA Spec with Rotating Platform Shaft Weldment CSA Spec with Fixed Platform Cap (Rotating Platform Only) Rotator Assembly (See Item 101-126 for Breakdown) (Rotating Platform Only) Pad, Brake (Rotating Platform Only) Key (Rotating Platform Only) Washer, Belleville (Rotating Platform Only) Flatwasher 5/8in (Rotating Platform Only) Bolt 5/8in-18NF x 1 3/4in (Rotating Platform Only) Bolt 1/2in-13NC x 4 1/2in Flatwasher 1/2in Locknut 1/2in-13NC Bracket (Rotating Platform Only) Bolt 1/2in-13NC x 1 3/8in (Rotating Platform Only) Lockwasher 1/2in (Rotating Platform Only) Bolt 1/4in-20NC x 1/2in (Rotating Platform Only) Lockwasher 1/4in (Rotating Platform Only) Flatwasher 1/4in (Rotating Platform Only) Bolt 1/4in-20NC x 1in (Rotating Platform Only) Tube, Spacer (Rotating Platform Only) Cover (Rotating Platform Only) Pin, Nose Options: Pin ANSI Spec Pin CSA Spec Bolt 5/16in-18NC x 2 3/4in Locknut 5/16in-18NC Pin, Attach (Lower) Pin, Attach (Upper) Platform Level Cylinder Assy (See CYLINDER SECTION for Breakdown) Platform Level Cylinder Assy (Prior to October 1992) Platform Level Cylinder Assy (October 1992 to SN 33104) (TUV Style) Platform Level Cylinder Assy (TUV Style) (SN 33105 to Present) Plate, Retainer Bolt 5/16in-18NC x 3/4in Lockwasher 5/16in Fitting, Grease

45HA

REV 9 B 4 2

227

SECTION 4 - PLATFORM ITEM 32 33 34 35 36 37

PART NUMBER 4740158 4220137 1320160 3520035 1380137 4920986 0235238

QTY 1 2 1 1 1 1 ft/.3m Ref Ref

101

3160083

1

102 103 104 105 106 107 108 109 110 111 112 113 115 116 117 118 119 120 121 122 123 124 125 126

0080099 2760064 0440134 4740199 0440120 2440043 3440816 0080098 2440044 4740256 0440135 1760068 3931010 3441228 3931620 4761600 3931612 4070585 4070586 4070587 0100019 0100021 2160001 3020025

1 1 2 4 2 1 4 1 1 2 1 1 5 2 2 6 4 AR AR AR AR AR 1 AR Ref Ref

201 201 201 201 201 201 201 201 201 201 201 201 201

228

3510239 3510239 3510323 3510240 3510261 3510480 3510482 3510241

Ref Ref 1 1 1 Ref 1 1 1 1 Ref 1 Ref

DESCRIPTION Washer, Thrust Bar, Stop (Fixed Platform Only) Clamp (Fixed Platform Only) (Not Shown) Plug (Fixed Platform Only) Clip Retainer (Rotating Platform Only) Wire, Mechanics (Rotating Platform Only) ROTATOR ASSEMBLY: Note: For Machines Built (Prior to September 1991) refer to Service Information Bulletin #91-5 for required upgrade.

Rotator Motor Assy (See ROTATOR MOTOR ASSEMBLY for Breakdown) Adapter, Motor Housing, Gear Bearing, Sleeve Washer, Thrust Bearing, Thrust Gear, Worm Rollpin 1/4in x 1in Adapter, Motor to Worm Gear Gear, Worm Washer, Thrust Bearing, Sleeve Disc, Brake Bolt, Socket Head #10-24NC x 5/8in Rollpin 3/8in x 1 3/4in Bolt, Socket Head 3/8in-16NC x 1 1/4in Lockwasher 3/8in Bolt, Socket Head 3/8in-16NC x 3/4in Shim .010 Shim .005 Shim .002 Loctite #271 Primer Fitting, Grease - 90 Grease PLATFORM WELDMENTS Note: Replacement Decals Must Be Ordered Separately - See DECALS SECTION for Breakdown.

Low Mount Platform Options: 30in x 48in Platforms: Platform for Machines Built (Prior to April 1990) (Was p/n 3510233) Platform for Machines Built (April 1990 to Present) Platform with Bumpers 30in x 60in Platforms: Platform Platform with Bumpers Platform with Mesh to Mid-Rail Platform with Mesh to Top Rail 30in x 72in Platforms: Platform 30in x 96in Platforms:

45HA

REV

E

3120626

SECTION 4 - PLATFORM ITEM 201

PART NUMBER 3510315

202 203 204 205 205 205 205 205 206 207 208 209

2600143 3311805 2160006

301 301 301 301 301 301

3120626

1780224 1780250 1780285 1780286 2940006 2560010 0961450 0961259 0237963 0641408 3311405 4740362 4360031 7000625 4460071

QTY 1 Ref 2 2 2 Ref 1 1 1 1 1 1 1 1 Ref 3 3 3 1 2 1

DESCRIPTION Platform with Bumpers Standard Platform Components Pin, Hinge Locknut 1/2in-13NC Fitting, Grease Door Weldment Options: Door with no Mesh (Prior to April 1990) Door with no Mesh (April 1990 to Present) Door With Mesh to Mid Rail Door With Mesh to Top Rail Latch, Door Handle Bushing, Bronze (Top) Bushing, Bronze (Bottom) FOOTSWITCH INSTALLATION Bolt 1/4in-20NC x 1in Locknut 1/4in-20NC Washer, Fender 1/4in Footswitch Block, Contact Connector, Strain Relief

45HA

REV

F

229

SECTION 4 - PLATFORM FIGURE 4-3. FIBERGLASS PLATFORM INSTALLATION

230

45HA

3120626

SECTION 4 - PLATFORM FIGURE 4-3. FIBERGLASS PLATFORM INSTALLATION ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 20 21 22 23 24 25 26 27 29 30

PART NUMBER 0250510 3510117 0681622 3300143 3533949 4843523 0641812 4751800 4761800 3311801 0230472 0642018 4752000 3312005 4340593 0642016 4752000 4762000 3312001 4844196 0641816 4751800 4761800 3311801 3250894 3251980 1700477 4420039 3251981

QTY Ref 1 8 8 4 1 2 2 2 2 1 2 4 2 1 2 2 2 2 1 6 6 6 6 2 1 1 8 ft 1

31

3251982

1

3120626

DESCRIPTION FIBERGLASS PLATFORM INSTALLATION Bucket, Fiberglass - 36in x 48in Bolt 3/8in-16NC x 2 3/4in (Grade 8) Locknut 3/8in-16NC (Grade 8) Plate Step Weldment Bolt 1/2in-13NC x 1 1/2in Flatwasher 1/2in Lockwasher 1/2in Nut 1/2in-13NC Support, Safety Belt Bolt 5/8in-11NC x 2 1/4in Flatwasher 5/8in Locknut 5/8in-11NC Support, Console Bolt 5/8in-11NC x 2in Flatwasher 5/8in Lockwasher 5/8in Nut 5/8in-20NC Support Plate/Tube Guard Weldment Bolt 1/2in-13NC x 2in Flatwasher 1/2in Lockwasher 1/2in Nut 1/2in-13NC Nameplate - Danger Nameplate - Warning Decal - "Attach Safety Belt Here" Tape, Safety (Not Shown) Nameplate - 430 Lbs Capacity (Located on Control Console - Not Shown) Nameplate - 430 Lbs Capacity (Located on Control Console - Not Shown)

45HA

REV D

231

SECTION 4 - PLATFORM FIGURE 4-4. ROTATOR MOTOR ASSEMBLY

232

45HA

3120626

SECTION 4 - PLATFORM FIGURE 4-4. ROTATOR MOTOR ASSEMBLY ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

PART NUMBER 3160083 7002105 7002123 Kit 7002104 7002111 7002117 Kit Kit 7002116 7002103 Kit 7009992 Kit 7002112 7002107 7002100 7000166 7002125 7002110 2900455 2900733

3120626

QTY Ref 1 4 1 1 1 1 1 1 1 1 1 1 3 1 1 7 7 1 1 Ref 1 1 Ref

DESCRIPTION ROTATOR MOTOR ASSEMBLY Flange, Mounting Screw, Cap Seal, Dust Key, Woodruff Bearing, Thrust Needle Thrust, Bearing Race Seal, O-Ring Seal, Pressure Shaft, Output Housing Seal Plug, Housing Seal, O-Ring Drive Cap, End Screw, Cap Lockwasher Gerotor Sub-Assembly Plate, Spacer Seal Kit Options (Includes Items 3, 7, 8, 11 & 13): Seal Kit Rotator P/N 101-1009-007 Seal Kit Rotator P/N's 101-1009-008 & 101-1009-009 Note: Identify by P/N stamped on nameplate located on Item 10.

45HA

REV A

233

SECTION 4 - PLATFORM FIGURE 4-5. CONSOLE BOX ASSEMBLY - PQ CONTROLLERS AND STEPPER VALVES

234

45HA

3120626

SECTION 4 - PLATFORM FIGURE 4-5. CONSOLE BOX ASSEMBLY - PQ CONTROLLERS AND STEPPER VALVES ITEM

PART NUMBER

QTY Ref

0238495

Ref

0239029

Ref

0238496

Ref

0239030

Ref

0254438 4842892 3538390

Ref 1 Ref 1

2

1702400

1

2

3252368

1

2

3251842

1

2 3 4 5 6 6 6 7 7 7 8 8 9 9 10 11 11 12 12 13 13 13 14 14 14 15 15 15 16 16 17

3251773 0751006 3300177 2920015 4360199 4360141 3790012 4360199 3790012 3520028 4360199 3790012 4360199 3790012 4360274 4360274 3520026 4360274 3520026 4360198 4060087 3790012 4360202 4060087 3790012 4360202 4060087 3790012 4360234 4360233 4360202

1 6 6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

1 2 2

3120626

DESCRIPTION CONSOLE BOX ASSEMBLY - PQ CONTROLLERS AND STEPPER VALVES Gas Machines With Electric Boom Limit Switches - Built (Prior To May 1988) Gas Machines With Hydraulic Boom Limit Switches (May 1988 to Present) Electric Machines With Electric Boom Limit Switches - Built (Prior To May 1988) Electric Machines With Hydraulic Boom Limit Switches (May 1988 to Present) Receptacle Installation - 110V Box, Console Decal/Lid Plate Components: Plate, Lid (Top Lid) (Hydraulic Boom Limit Switches - November 1994 to Present) Decal (Top Lid) (Hydraulic Boom Limit Switches - November 1994 to Present) Lid, Box (Top Lid) (Hydraulic Boom Limit Switches - May 1994 to November 1994) Lid, Box (Top Lid) (Hydraulic Boom Limit Switches- Prior to May 1994) Lid, Box (Bottom Lid) (Electric Boom Limit Switches) Screw, Pan Head #10-24NC x 3/4in Nut, Tinnerman Lamp Switch, Toggle (Ignition) Guard, Switch O-Ring Switch, Toggle (High Engine) (Gas Machines) O-Ring Plug, Hole (Electric Machines) Switch, Toggle (Pump Volume) O-Ring Switch, Toggle (Wheel Motor Speed) O-Ring Switch, Pushbutton (Horn) Switch, Pushbutton (Choke) (Gas Machines) Plug, Hole (Electric Machines) Switch, Pushbutton (Start) (Gas Machines) Plug, Hole (Electric Machines) Switch, Toggle (Steer) Shield, Switch O-Ring Switch, Toggle (Main Telescope) Shield, Switch O-Ring Switch, Toggle (Swing) Shield, Switch O-Ring Switch, 3 Position (Function Speed Control) Block, Contact Switch, Toggle (Rotate)

45HA

REV

B D B F 3

235

SECTION 4 - PLATFORM

236

ITEM 17 17 18 18 18 19

PART NUMBER 4060087 3790012 4360202 4060087 3790012 2920028

QTY 1 1 1 1 1 1

19 20 20 20 21 21 21 22 22 22 23

2920029 4360202 4060087 3790012 4360202 4060087 3790012 4360229 4060087 3790012 1600079

1 1 1 1 1 1 1 1 1 1 1

23 23 23 24 24 24 25 25 25 26 26 26 27 27 27 28 29 29 29 29 29 29 29

7003750 7003714 2560041 4360209 3311001 4761000 3740049 3311001 4761000 4460051 3300048 0960238 4460052 3300047 0960239 0140001 0860038 4460190 4060092 4460071 3910608 4760600 1060514

30 30 30 30 31 32 32 32 32

3640536 3910606 4760600 3310601 4460299 3740058 4120013 3740063 3740058

1 5 1 1 1 1 2 1 1 1 1 1 4 4 4 1 1 1 1 1 4 4 70 ft/21.3m 1 2 2 2 2 2 2 2 1

DESCRIPTION Shield, Switch O-Ring Switch, Toggle (Level) Shield, Switch O-Ring Light, Indicator (Tower Operation) (Electric Boom Limit Switches Only) Lamp, Bulb (Electric Boom Limit Switches Only) Switch, Toggle (Main Lift) Shield, Switch O-Ring Switch, Toggle (Tower Lift and Telescope) Shield, Switch O-Ring Switch, Toggle (Auxiliary Power) Shield, Switch O-Ring Controller (Drive) (Note: Refer to JLG Manual 3120351 for more information) Electrical Assembly Switch, Micro Knob Breaker, Circuit - 20 Amp Nut #10-24NC Lockwasher #10 Relay - SPDT Nut #10-24NC Lockwasher #10 Connector Nut, Pipe 3/4in Bushing, Plastic Connector Nut, Pipe 1/2in Bushing, Plastic Horn (Includes Attaching Hardware) Box, Electrical Receptacle - 110 VAC Cover - 110 VAC Connector, Strain Relief Screw, Pan Head #6-32NC x 1/2in Lockwasher #6 Cable, Electric - 12/3 (Was p/n 1060268)

REV

Rail, Mounting Screw, Machine #6-32NC x 3/8in Lockwasher #6 Nut #6-32NC Stop, Terminal Relay (Cutout and Upper Select) (Electric Boom Limit Switches) Socket, Relay (Electric Boom Limit Switches) Spring, Relay (Electric Boom Limit Switches) Relay (Upper Select) (Hydraulic Boom Limit Switches)

45HA

3120626

SECTION 4 - PLATFORM ITEM 32 32 33 33 33 34 34 35 35 35 35 36

3120626

PART NUMBER 4120013 3740063 3740057 4120012 3740066 4460298 4460301 4460309 4460307 4460305 4460306 4460300

QTY 1 1 1 1 1 10 1 3 3 3 3 1

DESCRIPTION Socket, Relay (Hydraulic Boom Limit Switches) Spring, Relay (Hydraulic Boom Limit Switches) Relay (Step Cutout) Socket, Relay Spring, Relay Block, Terminal Strip, Marking Bar, Buss Sleeve Screw, Special Washer, Special Barrier, Terminal

45HA

REV

237

SECTION 4 - PLATFORM FIGURE 4-6. CONSOLE BOX ASSEMBLY - PQ CONTROLLERS AND VICKERS VALVES

238

45HA

3120626

SECTION 4 - PLATFORM FIGURE 4-6. CONSOLE BOX ASSEMBLY - PQ CONTROLLERS AND VICKERS VALVES ITEM

1 1 1 2 3 4 5 5 6 7 8 9 9 10 11 12 13 13 14 14 15 15 15 16 16 16 17 18 18 18 19 19 19 20 20 20 21 22 22 22 22 22 23 23

3120626

PART NUMBER

QTY Ref

0250203 0250607 0254438

Ref Ref Ref Ref 1 1 18 18 18 3 1/4ft AR 1 AR 8 AR AR 2 1 1 4

3251894 3252392 0751006 4740120 3300177 4420038 0100001 0860538 3311505 4751500 4320002 0641508 2940052 2600132 2600105 1600094 7003737 4360274 3790015 4360199 3790012 4360141 4360274 3790015 3520026 3520026 4360202 4060229 3790012 4360202 4060229 3790012 4360202 4060229 3790012 2920015 4360200 4360229 4060229 3790012 4360202 4060229

4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Ref 1 1 1 1 1 1

DESCRIPTION CONSOLE BOX ASSEMBLY - PQ CONTROLLERS AND VICKERS VALVES Gas, Diesel and Dual Fuel Machines Built (Prior To April 1990) All Electric Machines Built To Present Receptacle Installation - 110V Lid Options: Lid (Prior to May 1994) Lid (May 1994 to Present) Screw, Pan Head #10-24NC x 3/4in Washer, Nylon Nut, Tinnerman Tape, Insulation Adhesive Box, Control Includes Items 10-12 Nut 5/16in-18NC Flatwasher 5/16in Stud, Mounting Bolt 5/16in-18NC x 1in Latch Hinge (Top to Bottom) Hinge (Access Door) Controller, PQ (Note: Refer to JLG Manual 3120351 for more information) Electrical Assembly Switch, Push Button (Horn) O-Ring Switch, Toggle (Ignition) O-Ring Guard, Switch Switch, Push Button (Start) (Gas, Diesel and Dual Fuel Only) O-Ring Plug, Hole (Electric) Plug, Hole Switch, Toggle (Tower Tele) Shield O-Ring Switch, Toggle (Rotate) Shield O-Ring Switch, Toggle (Level) Shield O-Ring Lamp (Chassis Out of Level) Switch, Toggle Options (Auxiliary Power): Switch, Toggle (Prior to October 1991) Switch, Toggle (October 1991 to Present) Shield O-Ring Switch, Toggle (Steer) Shield

45HA

REV

8 E 3

239

SECTION 4 - PLATFORM

240

ITEM 23 24 24 24 25 25 26 26 27 27 28 28 28 28 28 29 29 29 29 29 30 31 32 33 34 34 34 34 35 35 35 36 36 36 37 37 37 38 38 38 39 39 39 39 39 39

PART NUMBER 3790012 4360202 4060229 3790012 4360199 3790012 4360199 3790012 4360199 3790012 4360209 3910608 4750600 4760600 3310601 3640555 3910608 4750600 4760600 3310601 4460299 4460300 4460298 4460301 4460309 4460305 4460306 4460307 3440058 4120013 3740063 4460052 0960239 3300047 4460051 0960238 3300048 4460052 0960238 3300048 0860038 4460190 3900294 4761000 4060092 1060514

40 40

3740049 1060309 1281056 4360199

QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 1 10 1 1 3 3 3 1 1 1 1 1 1 1 1 1 2 2 2 1 1 4 4 1 70 ft/21.3m 1 8 ft Ref 1

DESCRIPTION O-Ring Switch, Toggle (Main Tele) Shield O-Ring Switch, Toggle (High Engine) (Gas, Diesel and Dual Fuel Only) O-Ring Switch, Toggle (Pump Volume) O-Ring Switch, Toggle (Wheel Motor Speed) O-Ring Breaker, Circuit - 20 Amp Screw #6-32NC x 1/2in Flatwasher #6 Lockwasher #6 Nut #6-32NC Rail, Mounting Screw, Round Head #6-32NC x 1/2in Flatwasher #6 Lockwasher #6 Nut #6-32NC Stop, Terminal Strip Barrier, Terminal End Block, Terminal Strip, Marking Bar, Buss Screw, Terminal Block Washer, Terminal Block Sleeve, Terminal Block Relay Socket, Relay Spring Connector Bushing Nut Connector Bushing Nut Connector Bushing Nut Box, Receptacle Receptacle - 110 VAC Screw, Self-Tapping #10-16NC x 1in Lockwasher #10 Shield, Weatherproof - 110 VAC Cable, Electric - 12/3 (Was p/n 1060268) Relay - SPDT Cable, Control 12/4 (To Footswitch) OPTIONAL LIGHTS SWITCH INSTALLATION (NOT SHOWN) Switch, Toggle (Located on Front of Item 6)

45HA

REV

C

3120626

SECTION 4 - PLATFORM FIGURE 4-7. CONSOLE BOX ASSEMBLY - PQ CONTROLLERS AND VICKERS VALVE

242

45HA

3120626

SECTION 4 - PLATFORM FIGURE 4-7. CONSOLE BOX ASSEMBLY - PQ CONTROLLERS AND VICKERS VALVE ITEM

PART NUMBER

QTY Ref

0860659

Ref

0860837

Ref

0860850

Ref

0254438

Ref Ref 1 1 1 1 1 18 18 18 14 ft 1 4 4 4 2 1 1 Ref

1 1 1 1 1 1 2 3 4 5 6 7 8 9 10 11 12 13

3251894 3252224 3252382 3538392 1702402 0751006 4740120 3300177 4420037 0860538 3311505 4751500 0641508 2940052 2600132 2600105

13 13 13

1600094 7003737 1600141

4 4 3

13 13 13

7011907 7003751 1600140

1 1 1

13 13 13 13

7011903 7003751 7003789 1600141

1 1 1 4

13 13 13 13 13 13 14 14 15

7011907 7003751 2560038 2560040 2560041 2560112 4360274 3790015 4360289

1 1 AR AR AR AR 1 1 1

15

7012611

1

3120626

DESCRIPTION CONSOLE BOX ASSEMBLY - PQ CONTROLLERS AND VICKERS VALVE Gas, Diesel and Dual Fuel Machines Built (April 1990 to January 1993) Gas, Diesel and Dual Fuel Machines Built (January 1993 to Present) without Steer In Drive Controller Gas, Diesel and Dual Fuel Machines Built (January 1993 To Present) with Steer In Drive Controller Receptacle Installation - 110V Decal/Lid Plate Options: Lid (English Language) (Prior to January 1993) Lid (International Symbols) (January 1993 to May 1994) Lid (International Symbols) (May 1994 to November 1994) Plate, Lid (November 1994 to Present) Decal, Console (November 1994 to Present) Screw, Pan Head #10-24NC x 3/4in Washer, Nylon Nut, Tinnerman Tape, Insulation Box, Control (Includes Items 10, 11 & 12) Nut 5/16in-18NC Flatwasher 5/16in Bolt 5/16in-18NC x 1in Latch Hinge (Top to Bottom) Hinge (Access Door) Controller Assembly Options (Note: Refer to JLG Manual 3120351 for more information): Controller, PQ (April 1990 to January 1993) Electric Assembly Controller, PQ (Switch and Lift Machines Built January 1993 to Present) Electrical Assembly Potentiometer Controller, PQ - With Steer Switch in Controller (Drive) (Machines Built January 1993 to Present) Electrical Assembly Potentiometer Switch, Roller Controller, PQ - Without Steer Switch in Controller (Drive) (Machines Built January 1993 to Present) Electrical Assembly Potentiometer Knob (Lift) Knob (Swing) Knob (Drive) Knob (Plain) Switch, Push Button (Horn) O-Ring Switch, Push-Pull (Emergency Stop) (Machines Built January 1993 to Present) Mushroom Head

45HA

REV

D 5 5 2

243

SECTION 4 - PLATFORM

244

ITEM 15 15

PART NUMBER 7012612 4360282

QTY 1 1

16

4360199

1

16 16 16 17 17 18 18 18 18 19 19 19 19 19 19 19 20 21 21 21 22 22 23 24 24 24 25 25 25 26 26 26 26 26 27 27 27 28 28 29 29 30 30 31 32 32 32

3790012 4060229 4360141 4360274 3790015 3520026 4360199 3790012 3251872

1 1 1 1 1 1 1 1 1 Ref 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Ref 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2

2920015 2920026 2920029 3252074 3740049 4921361 2920015 4360200 3790012 4060229 4360199 3790012 3520028 4360202 4060229 3790012 4360202 4060229 3790012 4360198 4360202 4060229 3790012 4360202 4060229 3790012 4360199 3790012 4360199 3790012 4360199 3790012 4360209 3640500 3910608 4750600

DESCRIPTION Boot Block, Contact - 2 P.N.C. (Machines Built January 1993 to Present) Switch, Toggle (Emergency Stop) (Machines Built Prior to January 1993) O-Ring Shield Guard Switch, Push Button (Start) O-Ring Plug, Hole (Standard) Switch, Toggle (Glow Plug - Optional) O-Ring (Glow Plug - Option) Nameplate (Glow Plug Option) Lamp Options (Engine Distress) (Optional): Lamp (January 1993 to Present) Lamp (Prior to January 1993) Bulb Nameplate Relay Harness (Deutz Only) Lamp (Chassis Out of Level) Switch, Toggle (Auxiliary Power) O-Ring Shield Switch, Toggle (Lights) (Optional) O-Ring Plug, Hole Switch, Toggle (Rotate) (Optional) Shield O-Ring Switch, Toggle (Level) Shield O-Ring Switch, Toggle (Steer) Options: Switch, Toggle (Prior to January 1993) Switch, Toggle (January 1993 to Present) Shield O-Ring Switch, Toggle (Main Tele) Shield O-Ring Switch, Toggle (Engine Speed) O-Ring Switch, Toggle (Pump Volume) O-Ring Switch, Toggle (Wheel Speed) O-Ring Breaker, Circuit - 20 Amp Rail, Mounting Screw, Round Head #6-32NC x 1/2in Flatwasher #6

45HA

REV

3120626

SECTION 4 - PLATFORM ITEM 32 32 33 34 35 36 37 37 37 37 38 38 38 39 39 39 40 40 40 41 41 41 42 43

PART NUMBER 4760600 3310601 4460299 4460300 4460298 4460301 4460311 4460305 4460306 4460307 4460052 0960239 3300047 4460244 0960238 3300048 4460071 0960238 3300048 3740049 3311001 4761000 1060309 4360199

QTY 2 2 2 1 AR 1 1 3 3 3 1 1 1 1 1 1 2 2 2 AR 1 1 2.4 m 1

43 43 44 44 44 44 44 45 45 45 45 45 45 45

4060229 3790012

46

4460071 0253077 0140026

1 1 Ref 1 1 1 1 1 1 1 2 2 2 70 ft/21.3m 1 Ref 1

101

3120626

4360198 4360202 4060229 3790012 0860038 4460190 4060092 3900294 3311001 4761000 1060514

DESCRIPTION Lockwasher #6 Nut #6-32NC Stop, Terminal Strip Barrier, Terminal End Block, Terminal Strip, Marking Bar, Buss Screw, Terminal Block Washer, Terminal Block Sleeve, Terminal Block Connector Bushing, Insulating Nut, Conduit Connector Bushing, Insulating Nut, Conduit Connector Bushing, Insulating Nut, Conduit Relay - SPDT Nut #10-24NC Lockwasher #10 Cable, Control - 12/4 (To Footswitch) Switch, Toggle - SPST (Creep) (Machines Built January 1993 to Present Only) Shield O-Ring Switch, Toggle (Tower Tele) Options: Switch, Toggle (Prior to January 1993) Switch, Toggle (January 1993 to Present) Shield O-Ring Box, Receptacle Receptacle - 110VAC Cover, Weatherproof - 110VAC Screw, Self-Tapping #10-16NC x 1in Nut #10-24NC Lockwasher #10 Cable, Electric - 12/3 (Was p/n 1060268) Connector, Strain Relief TILT ALARM INSTALLATION Alarm

45HA

REV

-

245

SECTION 4 - PLATFORM FIGURE 4-8. CONSOLE BOX ASSEMBLY - OEM CONTROLS AND VICKERS VALVE (MACHINES BUILT PRIOR TO OCTOBER 1990)

246

45HA

3120626

SECTION 4 - PLATFORM FIGURE 4-8. CONSOLE BOX ASSEMBLY - OEM CONTROLS AND VICKERS VALVE (MACHINES BUILT PRIOR TO OCTOBER 1990) ITEM

PART NUMBER 0239049

QTY Ref

1 1 1 2 3 3 3 4 5 5 5 6 7 8

0254438 0860538 4420038 0100001 3251843 0751006 4740120 3300177 3531023 0751006 4740120 3300177 0860535 2940052 1600247

Ref 1 AR AR 1 18 18 18 1 3 3 3 1 2 4

9 9 10 10 10 11 11 12 12 13 13 14 14 15 15 16 16 16 17 17 17 18 18 18 19 19 19 20 21 21 21

4360274 3790015 4360199 3790012 4360141 4360199 3790012 4360199 3790012 4360199 3790012 4360274 3790015 4360274 3790015 4360202 3790012 4060229 4360202 3790012 4060229 4360202 3790012 4060229 4360199 3790012 4060229 2920015 4360200 3790012 4060229

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

3120626

DESCRIPTION CONSOLE BOX ASSEMBLY - OEM CONTROLS AND VICKERS VALVE (MACHINES BUILT PRIOR TO OCTOBER 1990) RECEPTACLE INSTALLATION - 110V Box Weldment Tape, Insulation Adhesive, Weatherstrip Nameplate Screw, Pan Head #10-24NC x 3/4in Washer, Nylon Nut, Tinnerman Plate, Backing Screw, Pan Head #10-24NC x 3/4in Washer, Nylon Nut, Tinnerman Box, Bottom Latch Controller - OEM (Swing, Main Lift, Tower Lift and Tele and Drive) (Was p/n 1600092) Switch, Pushbutton (Horn) O-Ring Switch, Toggle (Emergency Stop) O-Ring Guard Switch, Toggle (High Engine) O-Ring Switch, Toggle (Pump Volume) O-Ring Switch, Toggle (Wheel Motor Speed) O-Ring Switch, Pushbutton (Start) O-Ring Switch, Pushbutton (Choke) O-Ring Switch, Toggle (Tower Tele) O-Ring Shield Switch, Toggle (Rotate) O-Ring Shield Switch, Toggle (Level) O-Ring Shield Switch, Toggle (Creep) O-Ring Shield Lamp (Out of Level) Switch, Toggle (Aux Power) O-Ring Shield

45HA

REV 5 2

247

SECTION 4 - PLATFORM ITEM 22 22 22 23 23 23 23 24 24 24 25 25 25 26 26 26 27 28 29 30 31 32 32 32 32 32 33 34 35 36 37 37 37 37 38 38 38 39 39 40 41 42 42 43 44 45 46 46

248

PART NUMBER 4360198 3790012 4060229 1600092 4360202 3790012 4060229 4460052 0960239 3300047 4460051 0960238 3300048 4460071 0960238 3300048 4360209 3740049 3911012 4761000 3311001 3640555 3910608 4750600 4760600 3310601 4460299 4460300 4460298 4460301 4460309 4460305 4460306 4460307 3740058 3740063 4120013 4320002 0641508 3311505 4751500 0860038 4460190 3911008 4761000 4060092 4460071 1060514

QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 1 1 1 1 1 2 2 2 2 2 1 10 1 1 3 3 3 1 1 1 AR AR AR 8 1 1 4 4 1 1 70 ft/21.3m

DESCRIPTION Switch, Toggle (Steer) O-Ring Shield Controller - OEM (Main Tele) (Optional - Not Shown) Switch, Toggle (Main Tele) (Standard) O-Ring Shield Connector Bushing, Insulating Nut, Conduit Connector Bushing, Insulating Nut, Conduit Connector Bushing, Insulating Nut, Conduit Breaker, Circuit - 20 Amp Relay Screw, Round Head #10-24NC x 3/4in Lockwasher #10 Nut #10-24NC Rail, Mounting Screw, Round Head #6-32NC x 1/2in Flatwasher #6 Lockwasher #6 Nut #6-32NC Stop, Terminal Strip Barrier, Terminal End Block, Terminal Strip, Marking Bar, Buss Screw, Terminal Block Washer, Terminal Block Sleeve, Terminal Block Relay (Upper Select) Spring Socket Mount, Rubber Bolt 5/16in-18NC x 1in Locknut 5/16in-18NC Flatwasher 5/16in Box, Receptacle Receptacle (Not Shown) Screw, Round Head #10-24NC x 1/2in Lockwasher #10 Shield, Weatherproof Connector, Terminal Cable, Electric - 12/3 (Was p/n 1060268)

45HA

REV

3120626

SECTION 4 - PLATFORM FIGURE 4-9. CONSOLE BOX ASSEMBLY - OEM CONTROLLERS AND VICKERS VALVE (MACHINES BUILT OCTOBER 1990 TO PRESENT)

250

45HA

3120626

SECTION 4 - PLATFORM FIGURE 4-9. CONSOLE BOX ASSEMBLY - OEM CONTROLLERS AND VICKERS VALVE (MACHINES BUILT OCTOBER 1990 TO PRESENT) ITEM

1 2 3 4 5 5 6 7 8 9 9 10 11 12 13 14 14 15 15 15 16 16 17 17 17 18 18 18 19 19 19 20 20 20 21 22 22 22 23 23 23 24 24 24 25

3120626

PART NUMBER 0860691

QTY Ref

0254438 3251843 0751006 4740120 3300177 4420038 0100001 0860538 3311505 4751500 4320002 0641508 2940052 2600132 2600105 1600247 4360274 3790015 4360199 3790012 4360141 4360274 3790015 3520026 2920026 3252074 4360202 4060229 3790012 4360202 4060229 3790012 4360202 4060229 3790012 2920015 4360200 4060229 3790012 4360202 4060229 3790012 4360202 4060229 3790012 4360199

Ref 1 18 18 18 3 1/4ft AR 1 8 8 4 4 2 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION CONSOLE BOX ASSEMBLY - OEM CONTROLLERS AND VICKERS VALVE (MACHINES BUILT OCTOBER 1990 TO PRESENT) RECEPTACLE INSTALLATION - 110V Lid Screw, Pan Head #10-24NC x 3/4in Washer, Nylon Nut, Tinnerman Tape, Insulation Adhesive Box, Control (Includes Items 10-12) Nut 5/16in-18NC Flatwasher 5/16in Stud, Mounting Bolt 5/16in-18NC x 1in Latch Hinge (Top to Bottom) Hinge (Access Door) Controller, OEM (Was p/n 1600092) Switch, Push Button (Horn) O-Ring Switch, Toggle (Ignition) O-Ring Guard, Switch Switch, Push Button (Start) O-Ring Plug, Hole Light, Indicator - Red (Engine Distress) (Optional) (Not Shown) Nametag - Engine Distress Switch, Toggle (Tower Tele) Shield O-Ring Switch, Toggle (Rotate) Shield O-Ring Switch, Toggle (Level) Shield O-Ring Lamp (Chassis Out of Level) Switch, Toggle (Auxiliary Power) Shield O-Ring Switch, Toggle (Steer) Shield O-Ring Switch, Toggle (Main Tele) Shield O-Ring Switch, Toggle (High Engine)

45HA

REV 2

2

251

SECTION 4 - PLATFORM

252

ITEM 25 26 26 27 27 28 28 28 28 28 29 29 29 29 29 30 31 32 33 34 34 34 34 35 35 35 36 36 36 37 37 37 38 38 38 38 38 38 38

PART NUMBER 3790012 4360199 3790012 4360199 3790012 4360209 3910608 4750600 4760600 3310601 3640492 3910608 4750600 4760600 3310601 4460299 4460300 4460298 4460301 4460311 4460305 4460306 4460307 4460244 0960238 3300048 4460071 0960238 3300048 4460052 0960239 3300047 0860038 4460190 3911008 4761000 4060092 4460071 1060514

39 39 39 39 40 41

4360199 4060229 3790012 1060309 2920024 3740049

QTY 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 1 45 1 1 3 3 3 1 1 1 1 1 1 1 1 1 1 1 4 4 1 1 70 ft/21.3m 1 1 1 8 ft 1 1

DESCRIPTION O-Ring Switch, Toggle (Pump Volume) O-Ring Switch, Toggle (Wheel Motor Speed) O-Ring Breaker, Circuit - 20 Amp Screw #6-32NC x 1/2in Flatwasher #6 Lockwasher #6 Nut #6-32NC Rail, Mounting Screw, Round Head #6-32NC x 1/2in Flatwasher #6 Lockwasher #6 Nut #6-32NC Stop, Terminal Strip Barrier, Terminal End Block, Terminal Strip, Marking Bar, Buss Screw, Terminal Block Washer, Terminal Block Sleeve, Terminal Block Connector, Strain Relief Bushing, Insulating Nut, Conduit Connector, Strain Relief Bushing, Insulating Nut, Conduit Connector, Strain Relief Bushing, Insulating Nut, Conduit Box, Receptacle Receptacle (Not Shown) Screw, Round Head #10-24NC x 1/2in Lockwasher #10 Shield, Weatherproof Connector, Terminal Cable, Electric - 12/3 (Was p/n 1060268)

REV

Switch, Toggle (Creep) Shield O-Ring Cable, Control - 12/4 (To Footswitch) Light, Panel (Optional) Relay

45HA

3120626

SECTION 4 - PLATFORM FIGURE 4-10. OPTIONAL COMMON PLATFORM MOUNTED COMPONENTS

254

45HA

3120626

SECTION 4 - PLATFORM FIGURE 4-10. OPTIONAL COMMON PLATFORM MOUNTED COMPONENTS ITEM

1 1 1 1 1 1 1 1 1 1 1 1 1 2

PART NUMBER 0252054 0251203 0252848 0253634 1670607 1670607 1670526 1670641 Not Available 1670674 1670676 1670677 3252369 3941406 4751400 0901842 0901843 0239762 0140001

0238951 0239195 0251425 3 3 3 3 4

2420075 2420049 2420106 0860530 0252210 0252211

5 5 5

QTY Ref Ref Ref Ref Ref 1 1 1 1 1 1 1 1 4 4 1 1 Ref 1 Ref Ref Ref Ref Ref 1 1 1 1 Ref Ref Ref Ref

2920009 2920018 Ref 0238864 0238865 0238868 0238869 0251609

6 6 6 6 6 7

Ref Ref Ref Ref Ref Ref

2920009 2920100 2920018 2920096 0901449 Ref

3120626

DESCRIPTION CONSOLE BOX COVER INSTALLATION Black Vinyl Yellow Vinyl Clear Plexiglass Metal Cover Options: Cover (Black Vinyl) Cover (Yellow Vinyl) Cover, Plexiglass (Not Shown) Cover (Metal - Not Shown) (Purchase Individual Pieces) Cover, Top Cover, Hinged Mid Cover, Bottom Nameplate - Caution/Danger Screw, Self-Tapping 1/4inx20 Flatwasher 1/4in Bracket (Right Side) (Use with Plexiglass Cover Only) Bracket (Left Side) (Use with Plexiglass Cover Only) HORN INSTALLATION (OEM CONTROLLERS) Horn BATTERY CAPACITY GAGE INSTALLATION ELECTRIC MACHINES Gage Installation - Standard Gage Installation - With Interrupt Gage Installation - U/L Gage Options: Gage - Battery Capacity Gage - Battery Capacity with Interrupt Gage - Battery Capacity (U/L) Box, Mounting BEACON LIGHT OPTIONS Beacon Mounted Under Console (September 1991 to Present) Beacon Mounted Under Console (September 1991 to Present) Beacon Options: Beacon (Red) Beacon (Amber) Beacon Mounted in Front of Console (Prior to September 1991) Amber Beacon (Gas/Diesel Machines) Red Beacon (Gas/Diesel Machines) Amber Beacon (Electric Machines) Red Beacon (Electric Machines) Red Beacon (U/L Electric Machines) Beacon Options: Beacon (Red) Beacon (Red) (U/L) Beacon (Amber) Beacon (Amber) (U/L) Bracket, Mounting WORKLIGHT INSTALLATIONS (OPTIONAL)

45HA

REV 2 2 -

-

3 3

255

SECTION 4 - PLATFORM ITEM

PART NUMBER 2900068 0253987 0254748

8 8 8

2920013 2920111

9 9 9 9 9 9

0250143 0256829 4160028 0900232 0901056 4220007 0630515 3300151 0253846 0254130 0254796

10 10 10 10 11

0480083 0480086 0480088 0480084 0251611 0254178 0251024

12 12 12 12 13 14 14 14

15 15 15 16 16 17 17 17 17 17 17

256

4360305 4360215 4460521 0940038 4360274 3251596 3740049

0254728 0254948 0630440 3010088 1260136 4360057 0200048 0940038 1670663 1670733 1670699 1670665

QTY Ref Ref Ref Ref 2 2 Ref Ref 1 1 1 1 2 2 Ref Ref Ref Ref Ref 2 2 1 1 Ref Ref Ref Ref Ref Ref 4 4 4 AR 1 1 1 Ref Ref Ref 8 8 AR 1 1 Ref AR 1 1 1 4

DESCRIPTION Worklight Installations (Prior to November 1992) Worklight Installations (November 1992 to Present) Worklight Options With Padding Floodlight Options: Floodlight (Electric/Gas/Diesel Machines) Halogen Light (Electric/Gas/Diesel Machines) (Uses P/N 3536089 Mounting Plate) SELF-CLOSING GATE INSTALLATION (WELDED-ON) SELF-CLOSING GATE INSTALLATION (BOLT-ON) Spring Bracket (Door Mounted) (Welded-On Models) Bracket (Platform Mounted) (Welded-On Models) Stop, Door Eyebolt (Bolted-On Model) Nut, Acorn (Bolted-On Model) MESH TO MIDRAIL INSTALLATION Mesh to Midrail Installation (Low Mount Platform) Mesh to Midrail Installation (Standard 30in X 60in Platform) Mesh to Midrail Installation (Standard 30in X 48in Platform) Mesh (Sides) Options: Mesh (Sides) (Low-Mount Platform) Mesh (Sides) (Standard 30in x 60in Platform) Mesh (Sides) (Standard 30in x 48in Platform) Mesh (Door) PLATFORM BUMPERS INSTALLATION Platform Bumpers Installation (30in X 48in Platform) Platform Bumpers Installation (30in X 60in Fixed Platform) Platform Bumpers Installation (30in X 60in Rotating Platform) Platform Bumpers Installation (30in X 96in Platform) Switch, Proximity Options Switch, Proximity - U/L Machines Switch, Proximity - Standard Machines Connector, Strain Relief Padding, Bumper Switch, Push Button (Override) Nameplate - Override Relay (Not Shown) PLATFORM BUMPERS INSTALLATION - SOFT TOUCH SYSTEM (CHAIN MOUNTED TYPE) Platform Bumpers Installation (30in X 96in Platform) Platform Bumpers Installation (30in X 72in Platform) Eyebolt Link, Quick Chain Switch, Limit Arm, Actuator Padding Components: Padding (Bottom Rail) Padding (Rail Behind Console Box) Padding (LH Top Rail - 36in x 72in Platform) Padding (LH Top Rail - 36in x 96in Platform) Padding (Vertical Rails)

45HA

REV F C -

A A

-

B -

3120626

SECTION 4 - PLATFORM ITEM 17 17 17 17 17 17 17 17 17 18 18

3120626

PART NUMBER 1670666 1670734 1670700 1670735 1670701 1670736 1670702 1670737 1670703 4360274 3252238

QTY 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION Padding (Gate) Padding (RH Top Rail - 36in x 72in Platform) Padding (RH Top Rail - 36in x 96in Platform) Padding (LH Mid Rail - 36in x 72in Platform) Padding (LH Mid Rail - 36in x 96in Platform) Padding (RH Mid Rail - 36in x 72in Platform) Padding (RH Mid Rail - 36in x 96in Platform) Padding (Bumper Rail - 36in x 72in Platform) Padding (Bumper Rail - 36in x 96in Platform) Switch, Push Button Decal - Soft Touch System

45HA

REV

257

SECTION 5 - CYLINDER

SECTION 5 - CYLINDER

3120626

45HA

259

SECTION 5 - CYLINDER FIGURE 5-1. ACCUMULATOR ASSEMBLY (MACHINES WITH STEPPER VALVES)

260

45HA

3120626

SECTION 5 - CYLINDER FIGURE 5-1. ACCUMULATOR ASSEMBLY (MACHINES WITH STEPPER VALVES) ITEM

PART NUMBER 0234960

QTY Ref

1 2 2 3 4 5 6 7 8

4560718 1120110 0100011 1680851 3790326 4160029 3480081 3780132 3960016

1 2 AR 2 2 2 1 2 1

3120626

DESCRIPTION ACCUMULATOR ASSEMBY (MACHINES WITH STEPPER VALVES) Tube Cap, End Loctite #242 Head O-Ring Spring Piston Ring, Wear Seal

45HA

REV -

261

SECTION 5 - CYLINDER FIGURE 5-2. AXLE LOCKOUT CYLINDER ASSEMBLY

262

45HA

3120626

SECTION 5 - CYLINDER FIGURE 5-2. AXLE LOCKOUT CYLINDER ASSEMBLY ITEM 1 2 3 4 5 7 8 9 10 11 12 13 14 15 17 18 18 18

19 51 51 51 52 52 52 53 54

3120626

PART NUMBER 1681785 1681787 1681788 1120179 1680892 3480120 4563647 Kit Kit Kit Kit Kit Kit Kit Kit 0100011 3900175 3960416 3321401

QTY Ref 1 1 1 1 1 1 1 1 1 1 2 1 1 1 AR 2 2 2 Ref

2160002

2 Ref 1 1 Ref Ref 1 AR AR 1

3300187 3300273 3900141 3900170 0100035 0100038 2900381

DESCRIPTION AXLE LOCKOUT CYLINDER ASSEMBLY Rod Barrel Retainer Head Piston Tube, Spacer Seal, Wiper Seal, Rod Ring, Wear O-Ring Ring, Back-up O-Ring Seal, Piston Ring, Wear Loctite Setscrew 1/4in-28NF x 3/4in Seal, Thread Nut 1/4in-28NF Note: Replace existing bleeders with these components when ordering parts.

Fitting, Grease Nut Options: Nut (Prior to April 1992 to Present) Nut (April 1992 to Present) Setscrew Options: Setscrew (Prior to April 1992 to Present) Setscrew (April 1992 to Present) Compound, Locking Primer, Locking Seal Kit (Includes Items 8-15)

45HA

REV D

263

SECTION 5 - CYLINDER FIGURE 5-3. LEVEL CYLINDER ASSEMBLY (TOWER BOOM)

264

45HA

3120626

SECTION 5 - CYLINDER FIGURE 5-3. LEVEL CYLINDER ASSEMBLY (TOWER BOOM) ITEM 1 2 3 3 4 4 4 5 5 5 6 6 7 8 9 10 11 12 12 13 14 15 16 17 18 18 19 20 21 22 22

3120626

PART NUMBER 1681962 1681962 0960946 4640509 2900792 2200202 2200201 0100020 3300281 0100011 0100038 3900170 0100011 Kit Kit Kit 3480102 4563828 3900141 0100011 Kit Kit Kit 1681843 Kit 1120336 0100011 1681848 0960946 2160003 4640509 2900792 2901102

QTY Ref 1 2 1 1 2 4 AR 1 AR AR 1 AR 2 2 1 1 1 1 AR 1 1 1 1 1 1 AR 1 2 2 1 1 1

DESCRIPTION LEVEL CYLINDER ASSEMBLY (TOWER BOOM) Barrel Assembly Bushing, Bronze Valve Seal Kit - 4640509 Valve Plug 1/4in Plug 1/8in Sealant Nut, Hex Loctite #242 Primer, Locking Setscrew 3/8in-16NC x 3/8in Loctite Ring, Guidelock Seal O-Ring Piston Spacer Setscrew 1/4in-20NC x 3/8in Loctite Ring, Wear Seal T-Seal Head Ring, Wiper Cap Loctite Rod Assembly Bushing, Bronze Fitting, Grease Valve Seal Kit - 4640509 Valve Seal Kit (Includes Items 7, 8, 9, 13, 14, 15 & 17)

45HA

REV E

265

SECTION 5 - CYLINDER FIGURE 5-4. LIFT CYLINDER ASSEMBLY (MAIN BOOM)

266

45HA

3120626

SECTION 5 - CYLINDER FIGURE 5-4. LIFT CYLINDER ASSEMBLY (MAIN BOOM) ITEM 1 2 3 3 4 4 4 4 4 4 4 4 5 6 6 6 7 8 9 10 11 12 12 13 14 15 16 17 18 18 19 20 21 22

3120626

PART NUMBER 1681840 1681844 0960946 4640634 2900792 2200202 2200222 2200213 2200233 2180448 2180380 0100034 0100020 3300281 3900170 0100011 0100038 Kit Kit Kit 3480102 4563769 3900141 0100011 Kit Kit Kit 1681843 Kit 1120340 0100011 1681841 0960946 2160001 2160003 2901102

QTY Ref 1 2 1 1 1 1 4 4 1 1 AR AR 1 1 AR AR 2 2 1 1 1 1 AR 1 1 1 1 1 1 AR 1 2 1 1 1

DESCRIPTION LIFT CYLINDER ASSEMBLY (MAIN BOOM) Barrel Assembly Bushing, Bronze Valve, Holding Seal, Kit - 4640634 Valve Plug 1/4in (Prior to SN 27346) Plug 1/4in (SN 27346 to Present) Plug 3/8in (Prior to SN 27346) Plug 3/8in (SN 27346 to Present) Fitting, Orifice (.062) (MO Port) (Prior to SN 27346) Fitting, Orifice (.062) (MO Port) (SN 27346 to Present) Loctite Sealant Nut, Hex Setscrew 3/8in-16NC x 3/8in Loctite #242 Primer, Locking Ring, Guidelock Seal O-Ring Piston Spacer Setscrew 1/4in-20NC x 3/8in Loctite Ring, Wear Seal T-Seal Head Ring, Wiper Cap Loctite Rod Assembly Bushing, Bronze Fitting, Grease - 90 Fitting, Grease - 45 Seal Kit (Includes Items 7, 8, 9, 13, 14, 15 & 17)

45HA

REV I

267

SECTION 5 - CYLINDER FIGURE 5-5. LIFT CYLINDER ASSEMBLY (TOWER BOOM)

268

45HA

3120626

SECTION 5 - CYLINDER FIGURE 5-5. LIFT CYLINDER ASSEMBLY (TOWER BOOM) ITEM 1 2 3 3 4 4 4 5 5 5 6 6 7 8 9 10 11 12 12 13 14 15 16 17 18 18 19 20 21 21 22 22

3120626

PART NUMBER 1681960 1681961 0960946 4640509 2900792 2200202 2200201 0100020 3300283 0100011 0100038 3900170 0100011 Kit Kit Kit 3480102 4563769 3900141 0100011 Kit Kit Kit 1681843 Kit 1120340 0100035 1681841 0960946 2160001 2160003 4640605 2900792 2901102

QTY Ref 1 2 1 1 2 4 AR 1 AR AR 1 AR 2 2 1 1 1 1 AR 1 1 1 1 1 1 AR 1 2 1 1 1 1 1

DESCRIPTION LIFT CYLINDER ASSEMBLY (TOWER BOOM) Barrel Assembly Bushing, Bronze Valve Seal Kit - 4640509 Valve Plug 1/4in Plug 1/8in Sealant Nut, Hex Loctite #242 Primer, Locking Setscrew 3/8in-16NC x 3/8in Loctite Ring, Guidelock Seal O-Ring Piston Spacer Setscrew 1/4in-20NC x 3/8in Loctite Ring, Wear Seal T-Seal Head Ring, Wiper Cap Loctite Rod Assembly Bushing, Bronze Fitting, Grease - 90 Fitting, Grease - 45 Valve, Vented Seal Kit - 4640605 Valve Seal Kit (Includes Items 7, 8, 9, 13, 14, 15 & 17)

45HA

REV E

269

SECTION 5 - CYLINDER FIGURE 5-6. PLATFORM LEVEL CYLINDER ASSEMBLY (MAIN BOOM) (PRIOR TO OCTOBER 1992)

270

45HA

3120626

SECTION 5 - CYLINDER FIGURE 5-6. PLATFORM LEVEL CYLINDER ASSEMBLY (MAIN BOOM) (PRIOR TO OCTOBER 1992) ITEM

1 2 3 3 4 4 4 4 4 5 5 6 7 8 8 8 9 10 11 11 12 13 14 15 16 17 17 18 18 18 19 20 21 21 21

3120626

PART NUMBER 1681866

QTY Ref Ref

1682178

Ref

1681869 0960613 4640509 2900792

1 2 2 1 Ref 1 1 AR AR 1 AR 2 2 Ref 1 1 1 1 1 AR 1 1 1 1 1 1 AR Ref 1 1 2 2 2 2 AR 1 Ref

3300271 3300284 0100011 0100038 3900170 0100011 Kit Kit 3480130 3480141 Kit 4563771 3900141 0100011 Kit Kit 1681847 Kit Kit 1120336 0100035 1681867 1682177 0961254 2160002 2200202 2200201 0100020 2901103

DESCRIPTION PLATFORM LEVEL CYLINDER ASSEMBLY (MAIN BOOM) Platform Level Cylinder Assembly (Main Boom) (Prior to January 1990) Platform Level Cylinder Assembly (Main Boom) (January 1990 to October 1992) Barrel Assembly Bushing, Bronze Valve Seal Kit - 4640509 Valve Nut, Hex Options: Nut, Hex (Prior to January 1990) Nut, Hex (January 1990 to October 1992) Loctite #242 Primer, Locking Setscrew 3/8in-16NC x 3/8in Loctite #242 Lock-Ring Seal, Piston Piston Options: Piston (Prior to January 1990) Piston (January 1990 to October 1992) O-Ring Spacer, Tube Setscrew 1/4in-20NC x 3/8in Loctite T-Seal Ring, Wear Head Seal, Rod Wiper, Rod Cap Loctite Rod Assembly Options: Rod Assembly (Prior to January 1990) Rod Assembly (January 1990 to October 1992) Bushing, Bronze Fitting, Grease Plug 1/4in Plug 1/8in Sealant, Pipe Seal Kit (Includes Items 6, 7, 9, 12, 13, 15 & 16.)

Note: Refer to number stamped on barrel for identification.

45HA

REV C C

271

SECTION 5 - CYLINDER FIGURE 5-7. PLATFORM LEVEL CYLINDER ASSEMBLY (MAIN BOOM) (OCTOBER 1992 TO PRESENT)

272

45HA

3120626

SECTION 5 - CYLINDER FIGURE 5-7. PLATFORM LEVEL CYLINDER ASSEMBLY (MAIN BOOM) (OCTOBER 1992 TO PRESENT) ITEM

1 1 1 1 2 2 3 3 4 5 6 6 6 7 8 8 9 10 10 11 12 13 14 15 16 17 18 19

3120626

PART NUMBER 1682793

QTY Ref Ref

1683526

Ref

1682794 1683525 0960613 1682177 0961254 1120336 0100035 1681847 3480141 3300284 0100011 0100038 4563771 4640634 2900770 3900170 3900141 0100011 2160002 2220885 Kit Kit Kit Kit Kit Kit Kit 2901103

Ref 1 1 2 1 2 1 AR 1 1 1 AR AR 1 2 2 1 1 AR 2 2 1 1 1 1 2 2 1 1

DESCRIPTION PLATFORM LEVEL CYLINDER ASSEMBLY (MAIN BOOM) Platform Level Cylinder Assembly (Main Boom) (October 1992 to SN 33104) Platform Level Cylinder Assembly (Main Boom) (SN 33105 to Present) Barrel Weldment (Machine Built) (Prior to SN 33105) Barrel Weldment (October 1992 to SN 33104) Barrel Weldment (Machine Built) (SN 33105 to Present) Bushing, Bronze Rod Weldment Bushing, Bronze Cap Loctite #222 Head Piston Nut, Hex Loctite #242 Primer, Loctite Spacer Cartridge, Vented Valve Seal Kit - 4640634 Valve (1 Per Cartridge) Setscrew 3/8in-16NC x 3/8in Setscrew 1/4in-20NC x 3/8in Loctite #242 Fitting, Grease Plug, O-Ring Wiper, Rod Seal, Rod Ring, Wear T-Seal Ring, Lock Seal O-Ring Seal Kit - Cylinder (Includes Items 13-19)

45HA

REV A A-1

273

SECTION 5 - CYLINDER FIGURE 5-8. STEER CYLINDER ASSEMBLY (2WD - DOUBLE ACTING ROD)

274

45HA

3120626

SECTION 5 - CYLINDER FIGURE 5-8. STEER CYLINDER ASSEMBLY (2WD - DOUBLE ACTING ROD) ITEM

1 2 3 3 3 4 5 6 6 6 6 7 8 9 10 11 12 13 13 13

PART NUMBER 1681814

QTY Ref Ref

1683511

Ref

1680654 Kit

1 2 Ref 2 2 2 2 Ref 2 2 AR 2 2 1 1 1 1 Ref 0 2 Ref 1 1

1120229 1682364 Kit Kit 1120228 1120387 0100011 4563681 3760141 3480098 Kit 3840561 Kit Not Required Kit 2900099 2901178

3120626

DESCRIPTION STEER CYLINDER ASSEMBLY (2WD - DOUBLE ROD) Steer Cylinder Assembly (2wd - Double Rod) (Prior to SN 31941) Steer Cylinder Assembly (2wd - Double Rod) (SN 31941 to Present) Barrel O-Ring Head Options: Head (Prior to SN 31941) Head (SN 31941 to Present) Seal Seal, Wiper Head, Retainer Head, Retainer (Prior to SN 31941) Head, Retainer (SN 31941 to Present) Loctite Spacer, Tube Ring, Retaining Piston T-Seal Rod O-Ring Ring, Wear Options: Ring, Wear (Prior to SN 31941) Ring, Wear (SN 31941 to Present) Repair Kit Options: Repair Kit (Includes Item 2, 4, 5, 10 & 12) (Prior to SN 31941) Repair Kit (Includes Items 2, 4, 5, 10, 12 & 13) (Was p/n 2901508) (SN 31941 to Present)

45HA

REV A 2-B

275

SECTION 5 - CYLINDER FIGURE 5-9. STEER CYLINDER ASSEMBLY (2WD SINGLE ACTING ROD)

276

45HA

3120626

SECTION 5 - CYLINDER FIGURE 5-9. STEER CYLINDER ASSEMBLY (2WD SINGLE ACTING ROD) ITEM 1 2 2 2 3 3 4 5 6 7 8 9 10 11 12 13 14 15 15 16 17

3120626

PART NUMBER 1682020 1682084 3300273 0100011 0100038 3900170 0100011 Kit Kit Kit 3480120 4564134 3760176 Kit Kit 1680892 Kit Kit 1120179 0100038 1680739 2160002 2901119

QTY Ref 1 1 AR AR 2 AR 2 1 1 1 1 2 1 1 1 1 1 1 AR 1 1 1

DESCRIPTION STEER CYLINDER ASSEMBLY - 2WD SINGLE ROD Barrel Nut, Hex Loctite #242 Primer, Locking Setscrew 3/8in-16NC x 3/8in Loctite Ring, Wear T-Seal O-Ring Piston Spacer Ring O-Ring Ring, Wear Head, Cylinder Seal, Rod Wiper, Rod Cap Loctite #222 Rod Fitting, Grease Kit, Seal (Includes Items 4, 5, 6, 9, 10, 11, 13 & 14)

45HA

REV C

277

SECTION 5 - CYLINDER FIGURE 5-10. STEER CYLINDER ASSEMBLY (4WD)

278

45HA

3120626

SECTION 5 - CYLINDER FIGURE 5-10. STEER CYLINDER ASSEMBLY (4WD) ITEM 1 2 2 2 3 3 4 5 6 7 8 9 9 10 11 12 13 14 15 15 16 17 17

3120626

PART NUMBER 1681892 1681413 3300273 0100011 0100038 3900170 0100011 Kit Kit Kit 3480134 4563864 3900141 0100011 Kit Kit 1681344 Kit Kit 1120108 0100035 1681411 2160006 2160002 2901123

QTY Ref 1 1 AR AR 1 AR 1 1 1 1 1 1 1 1 1 1 1 1 1 AR 1 1 1 1

DESCRIPTION STEER CYLINDER ASSEMBLY (4WD) Barrel Nut Loctite #242 Primer, Locking Setscrew 3/8in-16NC x 3/8in Loctite Ring, Wear Seal O-Ring Piston Spacer Setscrew 1/4in-20NC x 3/8in Loctite #242 O-Ring Ring, Wear Head, Cylinder Seal, Rod Wiper, Rod Cap Loctite #222 Rod Fitting, Grease (Prior to SN 27513) Fitting, Grease (SN 27513 to Present) Kit, Seal (Includes Items 4, 5, 6, 9, 10, 11, 13 & 14)

45HA

REV B

279

SECTION 5 - CYLINDER FIGURE 5-11. TELESCOPE CYLINDER ASSEMBLY (MAIN BOOM) (PRIOR TO JUNE 1991)

280

45HA

3120626

SECTION 5 - CYLINDER FIGURE 5-11. TELESCOPE CYLINDER ASSEMBLY (MAIN BOOM) (PRIOR TO JUNE 1991) ITEM

PART NUMBER 1681880

QTY Ref

1 2 2 2 2 3 3 4 5 6 7 8 9 9 9 10 11 11 11 12 13 14 15 16 17 18 18

1681881

1 Ref 1 1 1 1 AR 1 1 1 1 1 1 2 AR 1 1 AR AR 2 1 2 2 1 1 2 AR

4640495 4640634 2900770 1120108 0100035 1681283 Kit Kit Kit Kit 4563330 3951603 0100011 3480092 3300282 0100011 0100038 3900170 Kit Kit Kit 1681883 2200201 2200222 0100020 2900396

Ref

3120626

DESCRIPTION TELESCOPE CYLINDER ASSEMBLY (MAIN BOOM) (PRIOR TO JUNE 1991) Barrel Assembly Cartridge, Valve Options: Cartridge Used (Prior to June 1990) Cartridge Used (June 1990 to Present) Seal Kit - 4640495 & 4640634 Valves End Cap Loctite #222 Head Ring, Wear Seal, Wiper Seal, Rod O-Ring Spacer, Tube Setscrew 3/8in-16NC x 3/8in Loctite #242 Piston Nut, Hex Loctite #242 Primer, Locking Setscrew 1/4in-20NC x 3/8in O-Ring Ring, Guidelock Seal, Piston Rod Assembly Plug 1/8in Plug 1/4in Sealant, Pipe Seal Kit (Includes Items 5, 6, 7, 8, 13, 14 & 15) Note: Refer to number stamped on cylinder barrel for identification.

45HA

REV B

281

SECTION 5 - CYLINDER FIGURE 5-12. TELESCOPE CYLINDER ASSEMBLY - MAIN BOOM (JUNE 1991 TO PRESENT)

282

45HA

3120626

SECTION 5 - CYLINDER FIGURE 5-12. TELESCOPE CYLINDER ASSEMBLY - MAIN BOOM (JUNE 1991 TO PRESENT) ITEM

PART NUMBER 1682492

QTY Ref

1 2 2 3 3 4 5 6 7 8 9 9 9 10 11 11 11 12 13 14 15 16 17 18 18 19 19 20 21 22

1682493 4640634 2900770 1120108 0100035 1681283 Kit Kit Kit Kit 4563330 3951603 0100011 3480092 3300286 0100011 0100038 3900170 Kit Kit Kit 1681883 2180527 2200222 0100020 4640495 2900770 3340545 0641604 4761600 2900396

1 1 1 1 AR 1 1 1 1 1 1 2 AR 1 1 AR

3120626

1 1 2 2 1 4 2 AR 1 1 1 1 1 1

DESCRIPTION TELESCOPE CYLINDER ASSEMBLY (MAIN BOOM) (JUNE 1991 TO PRESENT) Barrel Assembly Valve, Vented Counterbalance Seal Kit - Cartridge Valve End Cap Loctite #222 Head Ring, Wear Seal, Wiper Seal, Rod O-Ring Spacer, Tube Setscrew 3/8in-16NC x 3/8in Loctite #242 Piston Nut, Hex Loctite #242 Primer Setscrew 3/8in-16NC x 3/8in O-Ring Ring, Guidelock Seal, Piston Rod Assembly Plug 1/16in Plug 1/4in Sealant, Pipe Valve, Counterbalance Seal Kit - Cartridge Valve Pad, Wear (May 1994 to Present Only) Bolt 3/8in-16NC x 1/2in Lockwasher 3/8in Seal Kit (Includes Items 5, 6, 7, 8, 13, 14 & 15)

45HA

REV A

283

SECTION 5 - CYLINDER FIGURE 5-13. TELESCOPE CYLINDER ASSEMBLY (TOWER BOOM) (JULY 1988 TO PRESENT)

284

45HA

3120626

SECTION 5 - CYLINDER FIGURE 5-13. TELESCOPE CYLINDER ASSEMBLY (TOWER BOOM) (JULY 1988 TO PRESENT) ITEM

PART NUMBER 1681980

QTY Ref Ref

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 19 20 21 22 23 24 25 26 27 28 28 28 28 28

Kit Kit 7009564 7009563 7009562 7009561 Kit Kit 7009558 7009557 7009556 7009555 7009554 7009553 7009552 7009551 7009550 7009549 7009548 Kit 7009546 Kit Kit

1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 1 2 1 1 1 Ref 1 1 1 1 1 1 1

3120626

7009537 4640509 2900792 7009569 7009568 7009567 2900693

DESCRIPTION TELESCOPE CYLINDER ASSEMBLY - TOWER BOOM Note: Dana Telescope Cylinder (used prior to July 1988) and associated repair parts are no longer available. When replacing complete cylinder use p/n 1681980 Commercial Shearing Cylinder (used July 1988 to present).

Ring, Wiper Ring, Wiper Nut, Packing Nut, Packing Ring, Bearing Ring, Bearing Packing Assembly Packing Assembly Spring, Wave Spring, Wave Ring, Stop Ring, Stop Bearing, Piston Bearing, Piston Ring, Piston Ring, Piston Ball, Nylon Setscrew 1/4in-20NC Piston O-Ring Setscrew Seal, O-Ring Piston Seal, O-Ring Piston Pin Release, Air Valve, Holding Seal Kit - 4640509 Valve Plunger Assembly 1st Sleeve Assembly Cylinder, Main Seal Kit (Includes Items 1, 2, 7, 8, 22, 24 & 25)

45HA

REV -

285

SECTION 5 - CYLINDER FIGURE 5-14. CYLINDER BELLOWS INSTALLATION (OPTIONAL)

286

45HA

3120626

SECTION 5 - CYLINDER FIGURE 5-14. CYLINDER BELLOWS INSTALLATION (OPTIONAL) ITEM

3120626

PART NUMBER

1 3 4 4 4 4 5 5 5 6

Not Required 0460083 1320037

QTY Ref Ref Ref Ref Ref Ref Ref 3 1 Ref 2 2 2 Ref 0 2 2

7

1320122

6

0238887 0238950 0239000 0238889 0239000 0238999 0460093 0460084 0460082 0460075 0460075

DESCRIPTION CYLINDER BELLOWS INSTALLATION (OPTIONAL) 2WD 6ft-6in/2M Machines with Fixed Axle 2WD 6ft-6in/2M Machines with Oscillating Axle 2WD 5ft-9in/1.75M Machines with Fixed Axle 2WD 5ft-9in/1.75M Machines with Oscillating Axle 4WD Machines with Fixed Axle 4WD Machines with Oscillating Axle Bellows (With Zipper) (Tower Lift, Main Lift and Slave Cylinders) Bellows (With Zipper) (Slave Cylinder) Bellows (With Zipper) (Steer Cylinder) Options: 2WD 6ft-6in/2M Machines 2WD 5ft-9in/1.75M Machines 4WD Machines Bellows (With Zipper) (Lockout Cylinder) Fixed Axle Oscillating Axle Clamp, Worm Gear (3in- 4 1/8in Dia) (Oscillating Axle Machines Only) Clamp, Worm Gear (5 1/8in- 6in Dia)

45HA

REV C C C C C C

287

SECTION 6 - HYDRAULIC

SECTION 6 - HYDRAULIC

3120626

45HA

289

SECTION 6 - HYDRAULIC FIGURE 6-1. HYDRAULIC DIAGRAM - AXLE LOCKOUT

290

45HA

3120626

SECTION 6 - HYDRAULIC FIGURE 6-1. HYDRAULIC DIAGRAM - AXLE LOCKOUT ITEM 1 2 3 4 5 6 7 8 9 10 12

3120626

PART NUMBER 2791883 2220773 2220371 2220582 2220635 2220609 2220385 2220619 2750900 2751006 2751005 2751004 0100020

QTY Ref 4 5 1 1 1 1 1 1 2 2 1 AR

DESCRIPTION HYDRAULIC DIAGRAM - AXLE LOCKOUT WITH SWIVEL Fitting, 90 Fitting, Straight Fitting, Straight Fitting, Tee Fitting, Reducer Fitting, Tee Fitting, Reducer Hose Hose Hose Hose Sealant

45HA

REV -

291

SECTION 6 - HYDRAULIC FIGURE 6-2. DRIVE HYDRAULIC DIAGRAM (2WD WITH SWIVEL AND WITH VICKERS VALVES)

292

45HA

3120626

SECTION 6 - HYDRAULIC FIGURE 6-2. DRIVE HYDRAULIC DIAGRAM (2WD WITH SWIVEL AND WITH VICKERS VALVES) ITEM

PART NUMBER

QTY Ref

2 3 3 3 4 4 5 8 9 10 11 13 14 15 16 17 18 18 18 19 21 22 23 24 26 27 28 29 29 30 31 32 33 34 36 36 37 38 40 40 41 43 43 45 47 48

2791976 2791391 4640780 2220500 2220386 2220471 2220811 2220375 2220346 2220375 2220609 2220582 2220909 2220472 2220800 2220374 2220466 2220362 2751492 2750927 2750757 2751013 2750972 2220345 2750929 2750976 2751502 2220414 2751015 2751018 2750889 2220415 2750889 2750928 2750777 2751021 2220679 2220659 2220386 2751010 2200222 2200102 2220504 2751018 2751427 2220605 2220618 2751502

Ref Ref 1 2 1 1 2 2 4 5 1 1 1 1 4 2 3 2 2 1 1 1 1 2 1 2 2 2 2 1 1 2 1 2 1 1 1 1 1 1 2 2 2 1 1 2 1 2

3120626

DESCRIPTION DRIVE HYDRAULIC DIAGRAM (2WD WITH SWIVEL AND WITH VICKERS VALVES) Gas and Diesel Machines Electric Machines Valve, Check Fitting, 45 (Electric Machines) Fitting, 90 (Gas and Diesel) Fitting, Long 90 (Gas and Diesel) Fitting, Reducer (Electric Machine) Fitting, Straight (Gas and Diesel) Fitting, Straight Fitting, Straight Fitting, Reducer Fitting, Straight Fitting, Orifice (.015) Fitting, 90 Fitting, Straight Fitting, Straight Fitting, 90 Fitting, Tee Hose (Electric Machines) Hose 52in (Gas and Diesel Machines) Hose 36in (Gas and Diesel Machines) Hose Hose Fitting, Straight Hose Hose Hose Fitting, Straight Hose Hose (Electric Machines) Hose (Gas and Diesel) Fitting, Straight Hose Hose Hose Hose Fitting, Tee (Electric Machines) Fitting, Straight (Gas and Diesel Machines) Fitting, 90 (Electric Machines Only) Hose Plug (Electric Machines) Plug (Gas and Diesel Machines) Fitting, Tee Hose (Electric Machines) Hose (Gas and Diesel Machines) Fitting, Tee Fitting, Reducer Hose

45HA

REV

B F

293

SECTION 6 - HYDRAULIC ITEM 49

294

PART NUMBER 2220236 0100020

QTY 1 AR

DESCRIPTION

REV

Plug Sealant

45HA

3120626

SECTION 6 - HYDRAULIC FIGURE 6-3. DRIVE HYDRAULIC DIAGRAM (4WD WITH SWIVEL AND WITH VICKERS VALVES)

296

45HA

3120626

SECTION 6 - HYDRAULIC FIGURE 6-3. DRIVE HYDRAULIC DIAGRAM (4WD WITH SWIVEL AND WITH VICKERS VALVES) ITEM

PART NUMBER 2791971

QTY Ref

1 2 3 5 6 10 11 12 13 14 17 18 19 20 22 23 24 25 26 28 29 30 31 33 34 35 36 38 41 43 45 46 50 51 52 53 54 56 57 58 66 to 71 72 73 74 75 77 78 80

2220375 2220596 2220415 2220800 2220504 2220711 2220362 2220346 2220684 2220345 2750791 2750976 2751412 2750889 2751899 2751017 2751409 2750777 2750759 2751490 2751494 2750968 2751021 2220366 2750927 2220367 2220472 2220375 2750766 2751026 2750773 2750762 2220345 2220417 2750972 2220659 2750928 2750756 2220469 2220619 2220385 2750929 2750757 2220582 2220909 2220235 4100026 2751010

13 4 8 1 4 1 4 4 1 1 1 2 1 1 3 1 1 1 2 1 1 1 1 4 1 1 1 1 4 3 2 1 1 1 1 1 3 1 1 1 1 2 1 1 1 3 2 1

3120626

DESCRIPTION DRIVE HYDRAULIC DIAGRAM (4WD WITH SWIVEL AND WITH VICKERS VALVES) Fitting, Straight Fitting, 90 Fitting, Straight Fitting, Straight Fitting, Tee Fitting Fitting, Tee Fitting, Straight Fitting, Tee Fitting, Swivel Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Fitting, 90 Hose Fitting, 90 Fitting, 90 Fitting, Straight Hose Hose Hose Hose Fitting, Straight Fitting, Straight Hose Fitting, 90 Hose Hose Fitting, Cross Fitting, Reducer Fitting, Tee Hose Hose Fitting Fitting, Orifice (.015) Fitting Sleeve, Nylon Hose

45HA

REV C

297

SECTION 6 - HYDRAULIC ITEM 81

298

PART NUMBER 2750889

QTY 1

DESCRIPTION

REV

Hose

45HA

3120626

SECTION 6 - HYDRAULIC FIGURE 6-4. LIFT AND LEVEL (TOWER BOOM) HYDRAULIC DIAGRAM (VICKERS VALVES AND HYDRAULIC BOOM LIMIT SWITCHES)

300

45HA

3120626

SECTION 6 - HYDRAULIC FIGURE 6-4. LIFT AND LEVEL (TOWER BOOM) HYDRAULIC DIAGRAM (VICKERS VALVES AND HYDRAULIC BOOM LIMIT SWITCHES) ITEM

PART NUMBER

QTY Ref

1 3 4 4 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

2791487 2791387 2220577 2750991 2220343 2180423 2180548 2220604 2751163 2220399 2751164 2200283 2751133 4640160 2751110 2220635 2220703 2750911 2220343 2220582 2220609 2750891 2220472 2751899 2220385 2220618 0100020 2901310

Ref Ref 2 1 1 1 1 2 1 2 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 AR 1

3120626

DESCRIPTION LIFT AND LEVEL (TOWER BOOM) HYDRAULIC DIAGRAM (VICKERS VALVES AND HYDRAULIC BOOM LIMIT SWITCHES) Gas and Diesel Machines Electric Machines Fitting, Straight Hose Fitting, Straight (Gas and Diesel Machines) Fitting, Orifice (.078) (Electric Machines) Fitting, Modified Straight (Electric Machines) Fitting, Tee Hose Fitting, Straight Hose Fitting, Coupling Hose Valve, Relief Hose Fitting, Tee (Gas and Diesel Machines) Fitting, 90 Hose Fitting, Straight Fitting, Straight (Gas and Diesel Machines) Fitting, Reducer (Gas and Diesel Machines) Hose (Gas and Diesel Machines) Fitting, 90 (Gas and Diesel Machines) Hose (Gas and Diesel Machines) Fitting, Tee (Gas and Diesel Machines) Fitting, Reducer (Gas and Diesel Machines) Sealant, Pipe Resynchronizing Kit (Standard January 1995 to Present)

45HA

REV

D E

301

SECTION 6 - HYDRAULIC FIGURE 6-5. LIFT AND SLAVE (MAIN BOOM) HYDRAULIC DIAGRAM

302

45HA

3120626

SECTION 6 - HYDRAULIC FIGURE 6-5. LIFT AND SLAVE (MAIN BOOM) HYDRAULIC DIAGRAM ITEM

PART NUMBER

1 2 3 4 4

2792009 2792011 2220371 2220579 2220473 2180548 2180448

QTY Ref Ref Ref 2 2 3 1 1

4

2180380

1

4 6 7 8 9 10 11 12 12 16 17 17 17 18 18 19 19 20 21 22 22 22 23 23 23

2220343 2220899 2751113 2751161 2750910 2220501 2220221 2751912 2751911 2220472 2220585 2180630 2180631 2220609 2220582 2751911 2751912 2220654 2750918 2220473 2180480 2180724 2220371 2180480 2180615

1 2 2 2 1 2 2 1 1 1 1 1 1 2 2 1 1 1 2 1 1 1 1 1 1

3120626

DESCRIPTION LIFT AND SLAVE (MAIN BOOM) HYDRAULIC DIAGRAM Gas and Diesel Machines Electric Machines Fitting, Straight Fitting, Tee Fitting, 90 Fitting, Modified (Gas and Diesel Machines) Fitting, Orifice (.062) (Gas and Diesel Machines) (Prior to SN 27346) Fitting, Orifice (.062) (Gas and Diesel Machines) (SN 27346 to Present) Fitting, Straight (Electric Machines) Fitting, Tee Hose Hose Hose Fitting, Reducer (Gas and Diesel Machines Only) Fitting, Reducer Hose (Gas and Diesel Machines) Hose (Electric Machines) Fitting, 90 Fitting, 90 (Gas and Diesel Machines) Fitting, 90 Modified (Electric Machines) Fitting, Orifice (.062) (Electric Machines) Fitting, Reducer (Gas and Diesel Machines) Fitting, Straight (Electric Machines) Hose (Gas and Diesel Machines) Hose (Electric Machines) Fitting, 90 Hose Fitting, 90 (Gas and Diesel Machines) Fitting, Modified Straight (Electric Machines) Fitting, Orifice (Electric Machines) Fitting, Straight (Gas and Diesel Machines) Fitting, Modified Straight (Electric Machines) Fitting, Orifice (.047) (Electric Machines)

45HA

REV B

303

SECTION 6 - HYDRAULIC FIGURE 6-6. PUMP HYDRAULIC DIAGRAM (VICKERS VALVES - FORD GAS AND DEUTZ DIESEL MACHINES)

304

45HA

3120626

SECTION 6 - HYDRAULIC FIGURE 6-6. PUMP HYDRAULIC DIAGRAM (VICKERS VALVES - FORD GAS AND DEUTZ DIESEL MACHINES) ITEM

PART NUMBER 2791977

QTY Ref

1 2 3 4 5 6 8 10 12 14 16 18 20 21 22 23 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 46 48

2220582 2750972 2180479 2220372 2751467 2750970 2220622 2220609 2220375 2220628 2751004 2220619 2220371 2751165 2220373 2220399 4640744 2751341 2750968 2220596 2751015 2220682 2220435 2750900 2220366 2220052 2220752 2220428 2220429 2220773 2750991 1320033 2720343

51 54 56 57 58 59 60 61 62 64 67 68 71

2220275 4640574 2220635 2750990 2750928 2220451 2180663 2220820 2220605 2751021 2220582 2751020 2220385

3 1 1 1 1 1 3 4 1 1 1 1 5 2 1 1 1 1 1 2 2 1 1 1 2 1 1 3 3 2 1 8 138 in/3.5m 1 3 3 1 1 1 1 1 2 1 1 1 1

3120626

DESCRIPTION HYDRAULIC DIAGRAM - PUMP (VICKERS VALVES FORD GAS AND DEUTZ DIESEL MACHINES) Fitting, Straight Hose Fitting, Straight (Modified) Fitting, Straight Hose Hose Fitting, Reducer Fitting, Reducer Fitting, Straight Fitting, 90 Hose Fitting, Reducer Fitting, Straight Hose Fitting, Straight Fitting Valve, Check Hose Hose Fitting, 90 Hose Fitting, Tee Fitting, Straight Hose Fitting, 90 Fitting, Swivel Fitting, Tee Fitting, Coupling Cap, Dust Fitting, 90 Hose Clamp Hose (2 Lengths 69in Each)

REV B

Fitting, Reducer Valve, Shuttle Fitting, Tee Hose Hose Fitting, Straight Fitting, Modified Tee Fitting, 90 Fitting, Tee Hose Fitting, Straight Hose Fitting, Tee

45HA

305

SECTION 6 - HYDRAULIC ITEM 72 75 76 78 79 80 81 83 84 89 90 91 92 93 94 95 97 98 99 100 101 102 103 104 105 106 107

306

PART NUMBER 2751010 2750902 2750916 2220703 2220377 2210003 2180682 2751394 2220473 2751002 2220403 2180642 2220624 2220710 2750757 2180491 4640780 2220414 2220727 2220584 2750901 2750759 2751017 2220376 2210014 2220810 2220374 0100020

QTY 1 1 1 1 2 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 AR

DESCRIPTION

REV

Hose Hose Hose Fitting, Nipple Fitting, Modified Fitting, Straight Barbed Fitting, Orifice (.109) Hose Fitting, 90 Hose Fitting, Straight Fitting, Modified Tee Fitting, Reducer Fitting, Reducer Hose Fitting, Modified Valve, Check Fitting Fitting Fitting, Tee Hose Hose Hose Fitting Fitting Fitting Fitting Sealant, Thread

45HA

3120626

SECTION 6 - HYDRAULIC FIGURE 6-7. PUMP HYDRAULIC DIAGRAM (VICKERS VALVES - ELECTRIC MACHINES)

308

45HA

3120626

SECTION 6 - HYDRAULIC FIGURE 6-7. PUMP HYDRAULIC DIAGRAM (VICKERS VALVES - ELECTRIC MACHINES) ITEM

PART NUMBER 2791607

QTY Ref

1 3 4 5 6 8 10 11 12 13 14 15 16 17 18 20 21 22 23 24 25 28 30 31 32 33 34 35 36 37 38 39 50 51 53 54 57 58 59 61 62 65 66 67 68 69 70 71

2220582 2220372 2751003 2220703 2750970 2220622 2220609 2220602 2220375 2220472 2220261 2220414 2220820 2220618 2220619 2220371 2751165 2220373 2180325 2220473 4640744 2220596 2220682 2220435 2750834 2750910 2220052 2220752 2220428 2220429 2220399 2750990 2750976 2220696 2220700 4640013 2750889 2750763 2750977 2751502 2750972 2751018 2751412 2751017 2751020 2220416 2751003 2220385

3 2 1 1 2 4 1 4 3 1 2 1 2 3 2 4 2 2 1 1 1 1 1 1 1 1 1 1 4 4 2 1 1 1 1 3 2 1 1 1 1 2 2 1 2 5 1 2

3120626

DESCRIPTION HYDRAULIC DIAGRAM - PUMP (VICKERS VALVES - ELECTRIC MACHINES) Fitting, Straight Fitting, Straight Hose Fitting, 90 Hose Fitting, Reducer Fitting, Reducer Fitting, Tee Fitting, Straight Fitting, 90 Fitting, Nipple Fitting, Straight Fitting, 90 Fitting, Reducer Fitting, Tee Fitting, Straight Hose Fitting, Straight Fitting, Modified Tee Fitting, 90 Valve, Check Fitting, 90 Fitting, Tee Fitting, Straight Hose Hose Fitting, Straight Fitting, Tee Fitting, Coupling Cap, Dust Fitting, Straight Hose Hose Fitting, Reducer Fitting, Tee Valve, Shuttle Hose Hose Hose Hose Hose Hose Hose Hose Hose Fitting, 90 Hose Fitting, Tee

45HA

REV C

309

SECTION 6 - HYDRAULIC ITEM 72 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99

310

PART NUMBER 2180540 2180660 2220408 2210005 1320030 2720292 2720298 2220356 2750757 2180325 2220909 2750968 2220695 2220600 2220606 2751851 2180491 2751010 2220605 2220681 2220621 2220507 0100020

QTY 1 1 2 4 4 23 in 18 in 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 AR

DESCRIPTION

REV

Fitting, Modified Straight Fitting, Orifice (.047) Fitting, Straight Fitting, Barbed Clamp Hose, Suction Hose, Suction Fitting, 45 Hose Fitting, Modified Fitting, Modified Hose Fitting, Tee Fitting Fitting, Tee Hose Fitting, Modified Hose Fitting Fitting Fitting Fitting Sealant

45HA

3120626

SECTION 6 - HYDRAULIC FIGURE 6-8. ROTATION HYDRAULIC DIAGRAM

312

45HA

3120626

SECTION 6 - HYDRAULIC FIGURE 6-8. ROTATION HYDRAULIC DIAGRAM ITEM 1 2 3 4 5 6

3120626

PART NUMBER 2791361 2220816 2220261 4640383 2220416 2220582 2751897 0100020

QTY Ref 2 2 2 2 2 2 AR

DESCRIPTION HYDRAULIC DIAGRAM - ROTATION Fitting, Adapter Fitting, Nipple Valve, Restrictor Fitting, 90 Fitting, Straight Hose Sealant

45HA

REV -

313

SECTION 6 - HYDRAULIC FIGURE 6-9. STEER WITH SWIVEL HYDRAULIC DIAGRAM

314

45HA

3120626

SECTION 6 - HYDRAULIC FIGURE 6-9. STEER WITH SWIVEL HYDRAULIC DIAGRAM ITEM

1 2 2 2 4 4 5 6 6 6 7 7

3120626

PART NUMBER 2791383 2791473 2791382 2791474 2791397 2180699 2180660 0100011 2220472 2750899 2750760 2220414 2751428 2751026 2750756 2220414 2220416 0100020

QTY Ref Ref Ref Ref Ref Ref 2 2 AR 2 2 2 4 2 2 2 2 2 AR

DESCRIPTION HYDRAULIC DIAGRAM - STEER WITH SWIVEL 2WD 6ft-6in Wide Machines with Fixed Axle 2WD 5ft-9in Wide Machines With Fixed Axle 2WD 6ft-6in Wide Machines With Oscillating Axle 2WD 5ft-9in Wide Machines With Oscillating Axle 4WD 6ft-6in Wide Machines With Oscillating Axle Fitting, 90 Modified (2WD 6ft-6in Wide Machines) Orifice (.0469) (2WD 6ft-6in Wide Machines) Loctite Fitting, 90 (2WD 5ft-9in Wide Machines and all 4WD) Hose (4WD) Hose (2WD) Fitting, Straight Hose (2WD with Fixed Axle) Hose (2WD with Fixed oscillating Axle) Hose (4WD - All Machines) Fitting, Straight (2WD with Fixed Axle) Fitting, 90 (2WD With Oscillating Axle and all 4WD) Sealant

45HA

REV B B A

315

SECTION 6 - HYDRAULIC FIGURE 6-10. SWING HYDRAULIC DIAGRAM (WITH VICKERS VALVES)

316

45HA

3120626

SECTION 6 - HYDRAULIC FIGURE 6-10. SWING HYDRAULIC DIAGRAM (WITH VICKERS VALVES) ITEM

PART NUMBER

1 2 3 4 4 5 6 6 7 8 9 11 12 13 13 14 14 15 16 17 18

2791964 2791965 2220221 2220606 2220609 2752436 2752435 2220415 4640752 4640778 2752445 2220497 2752437 4640574 2752433 2750899 2752437 2220415 2220466 4640213 2220414 2220261 2220110

3120626

QTY Ref Ref Ref 2 2 6 2 2 5 2 2 2 2 1 1 2 1 1 1 1 1 1 1 1

DESCRIPTION SWING HYDRAULIC DIAGRAM (WITH VICKERS VALVES) Gas and Diesel Machines Electric Machines Fitting, Reducer Fitting, Tee Fitting, Reducer Hose (Electric Machines) Hose (Gas and Diesel Machines) Fitting, Straight Valve, Restrictor (Electric Machines) Valve, Restrictor (Gas and Diesel Machines) Hose Fitting, Straight Hose Valve, Shuttle Hose Hose (Electric Machines) Hose (Gas and Diesel Machines) Fitting, Straight (Electric Machines) Fitting, 90 (Gas and Diesel Machines) Valve, Restrictor (.015) Fitting, Straight Fitting, Straight Fitting, 90

45HA

REV A C

317

SECTION 6 - HYDRAULIC FIGURE 6-11. TELESCOPE (MAIN BOOM) HYDRAULIC DIAGRAM

318

45HA

3120626

SECTION 6 - HYDRAULIC FIGURE 6-11. TELESCOPE (MAIN BOOM) HYDRAULIC DIAGRAM ITEM 1 2 3

3120626

PART NUMBER 2791370 2220416 2220582 2750889 0100020

QTY Ref 2 2 2 AR

DESCRIPTION TELESCOPE (MAIN BOOM) HYDRAULIC DIAGRAM Fitting, 90 Fitting, Straight Hose Sealant

45HA

REV A

319

SECTION 6 - HYDRAULIC FIGURE 6-12. TELESCOPE (TOWER BOOM) HYDRAULIC DIAGRAM (FORD GAS AND DEUTZ DIESEL)

320

45HA

3120626

SECTION 6 - HYDRAULIC FIGURE 6-12. TELESCOPE (TOWER BOOM) HYDRAULIC DIAGRAM (FORD GAS AND DEUTZ DIESEL) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14

3120626

PART NUMBER 2791489 2751006 2220473 2220507 2220741 2220635 2751111 2220446 2751155 2220604 2220703 4640037 2750911 2220280 2220609 0100020

QTY Ref 1 2 1 1 1 1 2 1 3 2 1 1 1 2 AR

DESCRIPTION TELESCOPE (TOWER BOOM) HYDRAULIC DIAGRAMS Hose Fitting, 90 Fitting, 90 Fitting Fitting, Tee Hose Fitting Hose Fitting, Tee Fitting, 90 Valve, Check Hose Fitting, Nipple Fitting, Reducer Sealant, Pipe

45HA

REV D

321

SECTION 6 - HYDRAULIC FIGURE 6-13. TELESCOPE (TOWER BOOM) HYDRAULIC DIAGRAM (ELECTRIC MACHINES)

322

45HA

3120626

SECTION 6 - HYDRAULIC FIGURE 6-13. TELESCOPE (TOWER BOOM) HYDRAULIC DIAGRAM (ELECTRIC MACHINES) ITEM

PART NUMBER 2791419

QTY Ref

1 2 3 4 5 6 7 8 9 10 11 12 13 14

2220473 2220507 2750916 2751834 2220446 2220604 2220619 2220741 2220280 2220608 2220703 4640037 2220609 2750911 0100020

2 1 1 2 2 2 2 2 1 2 2 1 1 1 AR

3120626

DESCRIPTION HYDRAULIC DIAGRAM - TELESCOPE - TOWER BOOM (ELECTRIC MACHINES) Fitting, 90 Fitting, 90 Hose Hose Fitting Fitting, Tee Fitting, Reducer Fitting, Adapter Fitting, Nipple Fitting, Tee Fitting, 90 Valve, Check Fitting, Reducer Hose Sealant

45HA

REV D

323

SECTION 6 - HYDRAULIC FIGURE 6-14. HYDRAULIC DIAGRAM LIST

ITEM

PART NUMBER

2791400 2791883 2791475 2791394 2791400 2791883 2791384 2791470 2791547 2791547 4640522 4640523 2900698

2791363 2791457 2791468 2791970 2791972 1281915

QTY Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref

2791391 2791485

Ref Ref Ref Ref Ref Ref Ref Ref Ref

2791976

Ref

2792057 2791888

Ref Ref

2791975

Ref

2791375 1280923 2791971

Ref Ref Ref

1281915

Ref

2792173

Ref

1281915

Ref Ref

324

DESCRIPTION NOTE: DIAGRAMS NOT SHOWN IS AVAILABLE FROM JLG SERVICE/PARTS DEPARTMENTS. Axle Lockout Hydraulic Diagrams: With Swivel: 2WD 6ft-6in Wide Machines (Prior to June 1997) 2WD 6ft-6in Wide Machines (June 1997 to Present) 2WD 5ft-9in Wide Machines 4WD 6ft-6in Wide Machines (Prior to June 1991) 4WD 6ft-6in Wide Machines (June 1991 to June 1997) 4WD 6ft-6in Wide Machines (June 1997 to Present) Without Swivel: 2WD 6ft-6in Wide Machines 2WD 5ft-9in Wide Machines Brake With Pressure Reducing Valve Hydraulic Diagrams: 2WD (Prior to January 1992) 4WD (September 1989 to August 1992) Valve, Pressure Reducing Cartridge Seal Kit Drive Hydraulic Diagrams - Stepper Valves: With Swivel: 2WD 6ft-6in Wide Machines (Kohler, Ford, Deutz and Electric Machines) 2WD 6ft-6in Wide Machines (Kubota Machines) 2WD 5ft-9in Wide Machines 2WD 5ft-9in Wide Machines 4WD 6ft-6in Wide Machines 4WD 6ft-6in Wide Machines Drive Hydraulic Diagrams - Vickers Valves: With Swivel: 2WD 6ft-6in Wide Machines (Kohler and Electric Machines) 2WD 6ft-6in Wide Machines (Ford and Deutz Machines Built Through 1992) 2WD 6ft-6in Wide Machines (Ford and Deutz Machines Built 1993 to Present) 2WD 5ft-9in Wide Machines (Electric Machines) 2WD 5ft-9in Wide Machines (Ford and Deutz Machines Built Through 1992) 2WD 5ft-9in Wide Machines (Ford and Deutz Machines Built 1993 to Present) 4WD 6ft-6in Wide Machines (Built Through 1992) 4WD 6ft-6in Wide Machines (Built Through 1992) 4WD 6ft-6in Wide Machines with 8.75in & 9.5in Tires (Built 1993 to Present) 4WD 6ft-6in Wide Machines with 8.75in & 9.5in Tires (Built 1993 to Present) 4WD 6ft-6in Wide Machines with 12.5in Tires (Built 1993 to Present) 4WD 6ft-6in Wide Machines with 12.5in Tires (Built 1993 to Present) Drive Hydraulic Diagrams - Vickers Valves:

45HA

REV

3120626

SECTION 6 - HYDRAULIC ITEM

PART NUMBER

2791367

QTY Ref Ref Ref Ref Ref Ref Ref

2791417

Ref

2791407

Ref

2791387

Ref

2791487

Ref

2791364 2792010 2791390

Ref Ref Ref Ref

2792011

Ref

2791488

Ref

2792009

Ref

2791392 2791486 2791378 1280924

Ref 2791658 2791543 2791846 0251953 0251664 2791597 2791365 2791455 2791366 2791484 2791674 2791977 2791386 2791607 2792079 2791361 2791701 1281353

2791383 128026

3120626

Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref

DESCRIPTION Without Swivel: 2WD 6ft-6in Wide Machines (Kohler and Electric Machines) 2WD 6ft-6in Wide Machines (Ford and Deutz Machines) 4WD 6ft-6in Wide Machines (Ford and Deutz Machines) 4WD 6ft-6in Wide Machines (Ford and Deutz Machines) Lift and Level (Tower Boom) Hydraulic Diagrams: Stepper Valves and Electric Boom Limit Switches (Prior to April 1988) Stepper Valves and Electric Boom Limit Switches (April 1988 to May 1988) Stepper Valves and Hydraulic Boom Limit Switches (May 1988 to Present) Vickers Valves and Hydraulic Boom Limit Switches (Kohler and Electric Machines) Vickers Valves and Hydraulic Boom Limit Switches (Ford and Deutz Machines) Lift and Slave (Main Boom) Hydraulic Diagrams: Stepper Valves (Prior to October 1992) Stepper Valves and TUV Cylinders (October 1992 to Present) Vickers Valves (Kohler and Electric Machines Built Prior to October 1992) Vickers Valves and TUV Cylinders (Kohler and Electric Machines Built October 1992 to Present) Vickers Valves (Ford and Deutz Machines Built Prior to October 1992) Vickers Valves and TUV Cylinders (Ford and Deutz Machines Built October 1992 to Present) Lift-Up Relief Hydraulic Diagrams: Ford Powered Machines (Ford Spec Only) Kohler Powered Machines (Ford Spec Only) Manual Descent Hydraulic Diagrams: Domestic Option Japanese Standard Oil Cooler Hydraulic Diagram Power Tool Hydraulic Diagram Pump Hydraulic Diagrams - Stepper Valves: Kohler Machines Kubota Machines Electric Machines Pump Hydraulic Diagrams - Vickers Valves: Ford and Kubota Machines (Prior to March 1990) Ford and Deutz Machines (March 1990 Through 1992) Ford and Deutz Machines (1993 to Present) Kohler Machines Electric Machines Electric U/L Machines Rotate Hydraulic Diagram Sequence Line Hydraulic Diagram (Ford Machines) Sequence Line Hydraulic Diagram (Ford Machines) Steer Hydraulic Diagrams: With Swivel: 2WD 6ft-6in Wide Machines with Fixed Axle 2WD 6ft-6in Wide Machines with Fixed Axle

45HA

REV

325

SECTION 6 - HYDRAULIC ITEM

PART NUMBER 2791382 128026 2791473 128026 2791474 128026 2791397 2792172 2791381 128025 2791380 128025 2791471 128025 2791472 128025 2791396

2791368 2791398 2791966 2791389 2791965 2791491 2791964 2791370

2791418 2791408 Rev A 2791408 Rev B & C

2791419 2792078 2791489 2791388 2791789 2791788 2791295 2791764

326

QTY Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref

DESCRIPTION 2WD 6ft-6in Wide Machines with Oscillating Axle 2WD 6ft-6in Wide Machines with Oscillating Axle 2WD 5ft-9in Wide Machines with Fixed Axle 2WD 5ft-9in Wide Machines with Fixed Axle 2WD 5ft-9in Wide Machines with Oscillating Axle 2WD 5ft-9in Wide Machines with Oscillating Axle 4WD 6ft-6in Wide Machines with 8.75in & 9.5in Tires 4WD 6ft-6in Wide Machines with 12in Tires Without Swivel: 2WD 6ft-6in Wide Machines with Fixed Axle 2WD 6ft-6in Wide Machines with Fixed Axle 2WD 6ft-6in Wide Machines with Oscillating Axle 2WD 6ft-6in Wide Machines with Oscillating Axle 2WD 5ft-9in Wide Machines with Fixed Axle 2WD 5ft-9in Wide Machines with Fixed Axle 2WD 5ft-9in Wide Machines with Oscillating Axle 2WD 5ft-9in Wide Machines with Oscillating Axle 4WD 6ft-6in Wide Machines Swing Hydraulic Diagrams: With Stepper Valves Ford, Kohler and Kubota Machines Electric Machines Built Through 1992 Electric Machines Built (1993 to Present) With Vickers Valves Kohler and Electric Machines Built Through 1992 Electric Machines Built (1993 to Present) Ford and Deutz Machines Built Through 1992 Ford and Deutz Machines Built (1993 to Present) Telescope (Main Boom) Hydraulic Diagram Telescope (Tower Boom) Hydraulic Diagrams: With Stepper Valves: Machines with Electric Boom Limit Switches (Prior to May 1988) Machines with Hydraulic Boom Limit Switches and Dana Cylinder (May 1988 to July 1988) Machines with Hydraulic Boom Limit Switches and Commercial Cylinder (July 1988 to Present) Telescope (Tower Boom) Hydraulic Diagrams: With Vickers Valves: Kohler and Electric Machines Electric U/L Machines Ford and Deutz Machines Special for SNs 11407, 11416 & 11418 Tow Hydraulic Diagrams: 2WD 6ft-6in Wide Machines without Stop Blocks 2WD 5ft-9in Wide Machines without Stops Blocks 2WD 6ft-6in Wide Machines with Stop Blocks 4WD 6ft-6in Wide Machines

45HA

REV

3120626

SECTION 7 - ELECTRICAL

SECTION 7 - ELECTRICAL

3120626

45HA

327

SECTION 7 - ELECTRICAL FIGURE 7-1. ELECTRICAL DIAGRAM LIST

ITEM

PART NUMBER

QTY Ref

4931797 0250697

Ref Ref

4360270 1060343 1060331 2400028 4360271 3160169

4932639

1 17 ft 70 ft 1 1 1 Ref Ref Ref 3 1 1 Ref 3 Ref 1 1 Ref Ref Ref Ref 1 2 Ref Ref 1 Ref Ref

3740049 3990010 1060341 4932640

1 1 8 ft Ref

0253077 0140026 4932637

Ref 1 Ref

0610104 4932639

1 Ref

4931735 4931824

Ref Ref

3740058

1

4931778 3990001 4360089 3740049 4932098 3990010 4931780 3740049 4360089 4931779 4932595 1281985 3740049 3990010 4931947 1281985 3740049

328

DESCRIPTION Note: Diagrams not shown are available from the JLG Service Department.

ACCESSORY VALVE WIRING DIAGRAM AC MOTOR CONTROL WIRING DIAGRAM - 440V ELECTRIC MACHINES Starter Cable, Electrical - 10/4 Cable, Electrical - 16/4 Fuse - 20 Amp Heater Motor ALARMS WIRING DIAGRAM OPTIONS Machines Built (Prior to May 1990): Descent Alarm Wiring Diagram Diode - 1 Amp Flasher Relay Motion Alarm Wiring Diagram Diode 6 Amp Tilt Alarm Wiring Diagram Relay Flasher Travel Alarm Wiring Diagram Machines Built (May 1990 to October 1992): Motion Alarm Wiring Diagram Motion Alarm Wiring Diagram Relay Diode - 6 Amp Travel/Back-up/Swing/Descent Wiring Diagram Travel/Back-up/Swing/Descent Wiring Diagram Relay Machines Built (October 1992 to Present): Motion Alarm Wiring Diagram (All except Electric Machines with Stepper Valves) Relay Diode 6 Amp Cable, Electrical - 16/2 Motion Alarm Wiring Diagram (Electric Machines with Stepper Valves Only) Tilt Alarm Wiring Diagram Alarm Travel Alarm Wiring Diagram (All except Electric Machines with Stepper Valves) Card, Circuit Travel Alarm Wiring Diagram (Electric Machines with Stepper Valves Only) BATTERY CAPACITY INDICATOR WIRING DIAGRAM BATTERY CAPACITY INDICATOR WITH INTERRUPT WIRING DIAGRAM Relay - 4PDT

45HA

REV

A A

A

A A

A A A

G G

2

-

B B

3120626

SECTION 7 - ELECTRICAL ITEM

PART NUMBER 4120013 3740066 4931740 4931703 4931942

0239003 4932341 4931749 4931749 4932047 1281479 4360201 4921305 4932335 1281479 4931888 4931992

Ref Ref Ref Ref Ref Ref Ref Ref 1 1 Ref Ref Ref

0251537 1281525 4921361 4360065 0250008

Ref Ref Ref Ref 1 1 Ref

4931598

Ref

3740013 4360089 2920034 4360182 4360157 0252625

1 1 1 1 1 Ref

2920026 4360182 4360157 3740049 2920029 0251682 3740049 4360065 0251048 4360265 2920026 2920029

1 1 1 1 1 Ref 1 1 Ref 1 1 1 Ref Ref

4931945

3120626

QTY 1 1 Ref Ref Ref Ref

DESCRIPTION Base, Relay - 4PDT Spring BEACON LIGHT WIRING DIAGRAM Gas and Diesel Machines Electric Machines BEACON/STROBE LIGHT WIRING DIAGRAM - ELECTRIC MACHINES CONTACTOR BOX WIRING DIAGRAM Standard Electric Machines U/L Electric Machines DUAL FUEL WIRING DIAGRAM Kohler Machines Ford Machines Built through Early 1990 Ford Machines Built 1990 to Present Ford Machines Built 1990 to Present Switch, Toggle (Select) Harness, Dual Fuel Straight LP Wiring Diagram Straight LP Wiring Diagram ELECTRIC FUEL PUMP WIRING DIAGRAM - FORD MACHINES ENGINE WIRING DIAGRAM - DEUTZ F2L1011 ENGINE DISTRESS / SHUTDOWN WIRING DIAGRAMS: Engine Distress Wiring Diagram - Deutz Machines Engine Distress Wiring Diagram - Deutz Machines Harness Switch, Pressure Engine Distress Wiring Diagram - Ford Machines (Built Prior to November 1991) (Hood Mounted Distress Light) Engine Distress Wiring Diagram - Ford Machines (Built Prior to November 1991) (Hood Mounted Distress Light) Relay Flasher Light Switch, Oil Pressure Switch, Water Temperature Engine Distress Wiring Diagram - Ford Machines (Built November 1991 to Present) (Platform Console Mounted Distress Light) Light Switch, Oil Pressure Switch, Water Temperature Relay Bulb Engine Shutdown Wiring Diagram - Deutz Machines Relay Switch, Pressure FUEL INDICATOR AT PLATFORM WIRING DIAGRAM Switch, LPG Light, Indicator Bulb GENERATOR WIRING DIAGRAM - 110V Deutz

45HA

REV

A B 5 B B B B B

D D

B B

5-E

-

A

A

329

SECTION 7 - ELECTRICAL ITEM

PART NUMBER 4931934 4931770 3990001 3990010 3740049 4360294 4460027

4931743

QTY Ref Ref 1 4 2 1 1 Ref Ref Ref Ref Ref Ref AR AR Ref Ref Ref 1 1 1 Ref Ref 3 Ref Ref Ref

4931786

Ref

4931744

Ref

4931788

Ref

3990010 1060012

9 9 ft Ref Ref Ref Ref Ref Ref AR 1 8 ft 8 ft Ref Ref Ref 3 7 ft 7 ft

4931913 4932647 4931998 4931784 1060016 1060012 4931867 4932490 0251664 4360181 3740080 4360287 0251619 1281525 2920024

4931984 4932070 4932598 1282002 3990010 1540002 1060309 1060515 4931793 4932338 4932092 3990010 1060012 1060316

330

DESCRIPTION Ford Kohler Diode - 3.5 Amp (Deutz) Diode - 6 Amp (Ford) Relay, Bosch Breaker, Circuit (Deutz) Receptacle, Twist Lock (Ford) HEADLIGHT/TAILLIGHT WIRING DIAGRAM 12VDC 48VDC HEATERS WIRING DIAGRAM Ford/Deutz Machines Kohler Machines Cable, Electrical - 16/3 Cable, Electrical - 12/4 INVERTOR/DOUBLE BATTERY PACK WIRING DIAGRAM JAPANESE SPEC WIRING MODIFICATION OIL COOLER WIRING DIAGRAM Switch, Temperature Relay, Sealed Breaker, Circuit PANEL LIGHTS WIRING DIAGRAM PANEL LIGHTS WIRING DIAGRAM Light, Panel PLATFORM WIRING DIAGRAMS OPTIONS Stepper Valve Machines: Gas/Diesel Machines with Electric Boom Limit Switches (Built Prior to May 1988) Gas/Diesel Machines with Hydraulic Boom Limit Switches (Built May 1988 to Present) Electric Machines with Electric Boom Limit Switches (Built Prior to May 1988) Electric Machines with Hydraulic Boom Limit Switches (Built May 1988 to Present) Diode - 6 Amp Cable, Electrical - 12/4 PLATFORM WIRING DIAGRAMS OPTIONS Vickers Valve Machine with PQ Controllers: Gas/Diesel Machines (Built Prior to April 1990) Gas/Diesel Machines (Built April 1990 to January 1993) Gas/Diesel Machines (Built January 1993 to Present) Gas/Diesel Machines (Built January 1993 to Present) Diode - 6 Amp Capacitor - 1000mf 25V (April 1990 to Present) Cable, Electrical - 12/4 (Prior to July 1995) Cable, Electrical - 12/4 (July 1995 to Present) Electric Machines (Standard) Electric Machines (U/L) Electric machines (440 VAC) Diode - 6 Amp Cable, Electrical - 12/4 (Standard) Cable, Electrical - 16/5 (U/L)

45HA

REV C-4 -

A-2 A

B

A A

B B B

A D B/B/-

C B -

3120626

SECTION 7 - ELECTRICAL ITEM

PART NUMBER

4931791 4932325 1060012 3990010 2400026

1282190

Ref

4360057 4360274 3740049 4932075 3740045 4360274

4932075 4932661 0250698

1 1 2 Ref 1 1 Ref Ref Ref Ref 2 Ref Ref Ref Ref Ref Ref

4932056

Ref Ref

4932613

Ref

4921265 3990010 3730095 1060016 4931926

1 5 1 20 ft Ref Ref

4932071

Ref

4932614

Ref

4932755

Ref

4921167 4921282 1060016 3990010 3730095

1 1 20 ft 6 1 Ref

2900068 0253987 0251610 2920095 4931887 4932025

3120626

QTY Ref Ref Ref Ref 9 ft 3 1 Ref

DESCRIPTION PLATFORM WIRING DIAGRAMS OPTIONS Vickers Valve Machine with OEM Controllers: Machines Built (Prior to October 1990) Machines Built (October 1990 to Present) Cable, Electrical - 12/4 Diode - 6 Amp Fuse - 5 Amp PLATFORM BUMPER PROXIMITY SWITCHES ELECTRICAL DIAGRAM OPTIONS: Chain Attach Bumper Proximity Switch (Soft Touch System) (Electrical Diagram) Switch, Limit Switch, Push-Button (Override) Relay Welded-on Bumper Proximity Switch Electrical Diagram Relay Switch, Push Button (Override) PLATFORM WORKLIGHT WIRING DIAGRAM OPTIONS: Machines Built (Prior to November 1992) Machines Built (November 1992 to Present) Machines with 48V U/L Options Worklight POWER TOOL WIRING DIAGRAM POWER TOOL WIRING DIAGRAM PROXIMITY WIRING DIAGRAM Standard Machines U/L Machines RECEPTACLE BOX WIRING DIAGRAM - 120VAC (440 VAC MACHINES) STANDARD WIRING DIAGRAMS - DEUTZ: STANDARD WIRING DIAGRAMS - DEUTZ (Prior to January 1993) STANDARD WIRING DIAGRAMS - DEUTZ (January 1993 to Present) Engine and Valve Harness Diode - 6 Amp Resistor 7.5 Ohm 10 Watt Cable, Electrical - 16/3 STANDARD WIRING DIAGRAMS - FORD: STANDARD WIRING DIAGRAMS - FORD (Prior to March 1990) STANDARD WIRING DIAGRAMS - FORD (March 1990 to January 1993) STANDARD WIRING DIAGRAMS - FORD (January 1993 to October 1994) STANDARD WIRING DIAGRAMS - FORD (October 1994 to Present) Engine and Valve Harness (Prior to March 1990) Engine and Valve Harness (March 1990 to Present) Cable, Electrical - 16/3 Diode - 6 Amp Resistor 7.5 Ohm 10 Watt STANDARD WIRING DIAGRAMS - KOHLER:

45HA

REV

B -

B

B

F C B A -

G D

B D D B

331

SECTION 7 - ELECTRICAL ITEM

PART NUMBER 4931741 4931785 4931789 3990010 3990001 4921054 4921055 4921056 4921118

QTY Ref Ref Ref 10 10 1 1 1 1

4921122

1

1060016 3730095

4931742

20 ft 1 Ref Ref Ref 1 1 20 ft 9 1 Ref Ref

4931787

Ref

4931964

Ref

3990010 3990001 1540003 4921054 4921055 4921057 4921119 4921192 1060016 1060300 4931792

9 10 1 1 1 1 1 1 20 ft 20 ft Ref

4931967

Ref

3990010 3730095 4921123 4921193 1060016 1060300 4932336 4921328 1060308 3990010

2 1 1 1 20 ft 20 ft Ref 1 20 ft 2

4931795 4931796 4921143 4921144 1060016 3990010 3730095

332

DESCRIPTION Stepper Valve Machines Built (Prior to May 1988) Stepper Valve Machine Built (May 1988 to Present) Vickers Valve Machines Built (May 1988 to Present) Diode - 6 Amp Diode - 3.5 Amp (Prior to May 1988) Harness - Boom Angle (Prior to May 1988) Harness - Length (Prior to May 1988) Harness - Engine and Valve (Prior to May 1988) Harness - Engine and Valve (May 1988 to Present - Stepper Valves) Harness - Engine and Valve (May 1988 to Present - Vickers Valves) Cable, Electrical - 16/3 Resistor 7.5 Ohm 10 Watt (Vickers Valves) STANDARD WIRING DIAGRAMS - KUBOTA MACHINES: Stepper Valve Machines Vickers Valve Machines Harness - Engine and Valves (Stepper Valves) Harness - Engine and Valves (Vickers Valves) Cable, Electrical - 16/3 Diode - 6 Amp Resistor - 7.5 Ohm 10 Watt (Vickers Valves) STANDARD WIRING DIAGRAMS - ELECTRIC MACHINES: Standard Electric Machines with Stepper Valves (Built Prior to May 1988) Standard Electric Machines with Stepper Valves (Built May 1988 to October 1989) Standard Electric Machines with Stepper Valves (Built October 1989 to Present) Diode - 6 Amp Diode - 3.5 Amp (Prior to May 1988) Capacitor - 1600mf 50VDC Harness - Boom Angle (Prior to May 1988) Harness - Length (Prior to May 1988) Harness - Motor and Valves (Prior to May 1988) Harness - Motor and Valves (May 1988 to October 1989) Harness - Motor and Valves (October 1989 to Present) Cable, Electrical 16/3 (Prior to October 1989) Cable, Electrical - 16/13 (October 1989 to Present) Standard Electric Machines with Vickers Valves (Prior to October 1989) Standard Electric Machines with Vickers Valves (October 1989 to Present) Diode - 6 Amp Resistor 7.5 Ohm 10 Watt Harness - Motor and Valves (Prior to October 1989) Harness - Motor and Valves (October 1989 to Present) Cable, Electrical - 16/3 (Prior to October 1989) Cable, Electrical - 16/3 (October 1989 to Present) U/L Electric Machines with Vickers Valves Harness - Motor and Valves Cable, Electrical - 12/3 Diode 6 Amp

45HA

REV D A -

A B

A A B

B

D

3120626

SECTION 7 - ELECTRICAL ITEM

3120626

PART NUMBER 3730095 2400033 4932036 4932008

QTY 1 1 Ref Ref

DESCRIPTION Resistor 7.5 Ohm 10 Watt Fuse - 20 Amp 440 VAC Electric Machines Start Lockout Wiring Diagram - Kohler Machines

45HA

REV

C -

333

SECTION 7 - ELECTRICAL FIGURE 7-2. ACCESSORY VALVE WIRING DIAGRAM

334

45HA

3120626

SECTION 7 - ELECTRICAL FIGURE 7-3. CONTACTOR BOX WIRING DIAGRAM (ELECTRIC MACHINES)

336

45HA

3120626

SECTION 7 - ELECTRICAL FIGURE 7-4. DUEL FUEL WIRING DIAGRAM (FORD MACHINES OPTION)

338

45HA

3120626

SECTION 7 - ELECTRICAL FIGURE 7-5. GENERATOR WIRING DIAGRAM (DEUTZ MACHINES OPTION)

340

45HA

3120626

SECTION 7 - ELECTRICAL FIGURE 7-6. GENERATOR WIRING DIAGRAM (FORD MACHINES OPTION)

342

45HA

3120626

SECTION 7 - ELECTRICAL FIGURE 7-7. PLATFORM WIRING DIAGRAM (GAS AND DIESEL MACHINES)

344

45HA

3120626

SECTION 7 - ELECTRICAL FIGURE 7-8. PLATFORM WIRING DIAGRAM (ELECTRIC MACHINES)

346

45HA

3120626

SECTION 7 - ELECTRICAL FIGURE 7-9. STANDARD WIRING DIAGRAM (DEUTZ DIESEL MACHINES)

348

45HA

3120626

SECTION 7 - ELECTRICAL

3120626

45HA

349

SECTION 7 - ELECTRICAL FIGURE 7-10. STANDARD WIRING DIAGRAM (FORD GAS MACHINES)

350

45HA

3120626

SECTION 7 - ELECTRICAL

3120626

45HA

351

SECTION 7 - ELECTRICAL FIGURE 7-11. STANDARD WIRING DIAGRAM (ELECTRIC MACHINES)

352

45HA

3120626

SECTION 8 - DECALS

SECTION 8 - DECALS

3120626

45HA

353

SECTION 8 - DECALS FIGURE 8-1. DECALS INSTALLATIONS (45HA PRIOR TO AUGUST 1991)

354

45HA

3120626

SECTION 8 - DECALS FIGURE 8-1. DECALS INSTALLATIONS (45HA PRIOR TO AUGUST 1991) ITEM

1 2 2 2 3 3 3 4 4 5 6 6 6 7 7 7 8 8 8 9 9 9 10 10 10 10 10 10 10 10 10 11 11 11 11 11 12 12 12 13 14 15 15 16 17 17

3120626

PART NUMBER 0238618 0239577 0238659 1700585 1700976 1700743 1700975 1700536 1700643 1700582 1700037 1700982 1701193 1700980 1701199 1700978 1700401 1700977 1700107 0860520 3311405 4751400 1060279 0641408 4751400 3311405 1700157 3251569 1700430 1700194 1700428 1700196 1700419 1700195 1700476 1700477 3251766 3820001 1700593 Not Available 3820001

QTY Ref Ref Ref Ref 3 Ref 4 4 Ref 4 4 1 1 1 Ref 3 3 Ref 1 1 Ref 4 4 Ref 4 4 1 4 4 1 1 2 1 1 1 Ref 1 1 1 1 Ref 1 1 2 2 1 4 1 1 4

DESCRIPTION DECAL INSTALLATION Gas and Diesel Machines (Brown) Gas and Diesel Machines (Black and White) Electric Machines Decal - Crushing Decal - Tie Down Lug Options: Brown Decals White Decals Decal - Lift Here Options: Brown Decals White Decals Decal - Caution Decal - Ground Control Operation Decal - Ground Control Decal - 45HA Options: Brown Decals Black Decals Decal Options: Decal - Top Gun (Brown Decals) Decal - 45HA (Black Decals) Decal, Arrow Options: Brown Decals White Decals Decal - FWD Options: Brown Decals White Decals Box, Manual Storage Locknut 1/4in-20NC Flatwasher 1/4in Lanyard Bolt 1/4in-20NC x 1in Flatwasher 1/4in Locknut 1/4in-20NC Decal - Manual Nameplate - Handbook Location Decal - Fuel Options: Gasoline Petro (Brown) Gasoline Petro (Black) Diesel (Brown) Diesel (Black) Decal - Hydraulic Fluid Options: Brown Decals Black Decals Decal - No Hands Decal - Attach Belt Nameplate, Footswitch Rivet Decal, Inspection Nameplate - Serial Number Rivet

45HA

REV E A E

355

SECTION 8 - DECALS ITEM 18 19 20 21 21 21 22 22 22 23 24 25 25 25 26 26 26 27 27 27 28 31 32

PART NUMBER Not Available 1700640 1700431 1700981 1701196 1700979 1701194 1700580 3251028 1700429 1700197 1700819 1700818 0961127 0100010 3251243 1700756 3251813 3250914 2900705 Not Available Not Available Not Available

356

QTY 1 3 48 ft Ref 2 2 Ref 2 2 2 1 Ref 1 1 Ref 1 1 1 AR 1 1 1 1 Ref 1

DESCRIPTION Decal - Patent Decal - Crushing Decal, Stripe Decal - JLG Options: Brown Decals Black Decals Decal - Top Gun Options: Brown Decals Black Decals Decal - Electrocution Decal - Caution (LP and Dual Machines Only) Decal - LP Gas Options: Brown Decals Black Decals Decal - LP Options (LP and Dual Fuel Only): Decal - LP Vapor Withdrawal System Decal - LP Liquid Withdrawal System Bushing Loctite Nameplate - 120V Decal - Full/Add Decal - USA Nameplate - Caution "Fan Blade" Decal Kit Options: Brown Decals (Gas and Diesel Machines) Black Decals (Gas and Diesel Machines) Brown Decals (Electric Machines) Black Decals (Electric Machines)

45HA

REV

3120626

SECTION 8 - DECALS FIGURE 8-2. DECALS INSTALLATIONS (45HA AUGUST 1991 TO PRESENT)

358

45HA

3120626

SECTION 8 - DECALS FIGURE 8-2. DECALS INSTALLATIONS (45HA AUGUST 1991 TO PRESENT) ITEM

PART NUMBER 0238618 0239577 0238659

2 2 2 3 3 3 3 3 4 5 5 5 6 7 7 7 8 9 9 9 10 11 11 11 12 12 12 12 13 13 13 13 15 15 15 16 16 16 16 17 17 17 18 19 20

3120626

1701504 1701504 1700977 1700053 1700107 1700978 1701529 1700585 1702277 1700037 1700643 1702299 1700584 1700593 1702153 Not Available 1700640 1702284 1700975 1700232 1701500 1700976 1701326 1702300 1700580 1702292 1700477 1702276 1704277

1700476 1702294 3251766 3820001

QTY Ref Ref Ref Ref Ref 1 1 Ref 4 4 4 4 4 Ref 3 3 1 Ref 1 1 1 Ref 1 1 1 Ref 3 3 Ref 4 4 4 Ref 4 4 4 Ref 2 2 Ref 2 2 2 Ref 2 2 1 8 Ref

DESCRIPTION DECALS INSTALLATION Brown Decals (Gas and Diesel Machines) Black and White Decals (Gas and Diesel Machines) Brown Decals (Electric Machines) Decal - Hydraulic Fluid Options: Brown Decals (Was p/n 1700419) Black Decals (Was p/n 1700195) Decal - Forward Components (Prior to January 1993) Forward (Brown Decal) Forward (Black Decal) Forward (White Decal) Arrow Decal - Arrow (January 1993 to Present) Decal - Crushing Options: Decal - Crushing (Prior to May 1994) Decal - Crushing (May 1994 to Present) Decal - Ground Control Decal - Caution Options: Decal - Caution (Prior to May 1994) Decal - Caution (May 1994 to Present) Decal - Patent Decal - Inspection Options: Decal - Inspection (Prior to May 1994) Decal - Inspection (May 1994 to Present) Nameplate - Serial Number Decal - Crushing Options: Decal - Crushing (Prior to May 1994) Decal - Crushing (May 1994 to Present) Decal - Lift Here Options: Decal - Lift Here (Brown Decal) (Prior to SN 27521) Decal - Lift Here (Black Decal) (Prior to SN 27521) Decal - Lift Here (SN 27521 to Present) Decal - Tie Down Options: Decal - Tie Down (Brown Decal) (Prior to SN 27521) Decal - Tie Down (Black Decal) (Prior to SN 27521) Decal - Tie Down (SN 27521 to Present) Decal - Electrocution Options: Decal - Electrocution (Prior to May 1994) Decal - Electrocution (May 1994 to Present) Decal - Attach Belt Options: Decal - Attach Belt (Prior to May 1994) Decal - Attach Belt (May 1994 to September 1995) Decal - Attach Belt (September 1995 to Present) (Was p/n 1702612) Decal - No Hands Options: Decal - No Hands (Prior to May 1994) Decal - No Hands (May 1994 to Present) Nameplate - Footswitch Rivet Decal - Strip Options:

45HA

REV 18 14 H

359

SECTION 8 - DECALS ITEM 20 20 20 21 21 21 22 22 22 24 24 24 25 26 27 28 29 30 30 30 31 32 33 34 34 34

PART NUMBER 1700431 1701703 1701334 1700981 1701196 1701469 1701549 1701441 1701550 0860520 4751400 3311405 1060279 0641408 1700157 1701507 0961127 0100010 3251243 1701502 & 1701503 1701502 & 1701503 3251813

QTY 55 ft 55 ft 55 ft Ref 2 2 Ref 2 2 Ref 2 2 1 6 5 1 1 Ref 1 1 1 AR 1 Ref 1 1

35 36 36 36 37 38 41 41 41 42 42 42 43 43 43 43 43 44 45 46

1700982 1701193 1701469 1701549 1702282 1702265 Not Available

1 Ref 1 1 1 1 Ref 2 1 Ref 1 1 Ref 1 1 1 1 1 1 1

47

1702688

2

1700582 1702293 3251569 3250914 1701460 1702280 1701376 1701548

Ref

360

DESCRIPTION Decal - Strip (Prior to September 1995) (Brown Decal) Decal - Strip (September 1995 to Present) (Brown Decal) All (Black Decal) Decal - JLG Options: Brown Decal Black Decal Decal - 45HA Options: Brown Decal Black Decal Decal - JLG Lift Options: Brown Decal Black Decal Box, Manual Storage Flatwasher 1/4in Locknut 1/4in-20NC Cable, Lanyard Bolt 1/4in-20NC x 1in Decal - Manual Options: Decal - Manual (Prior to May 1994) Decal - Manual (May 1994 to Present) Bushing, Snap Loctite Nameplate - 120V Decal - Full/Add (Gas/Diesel Only) Options: Brown Decal (Was p/n 1700756)

REV

Black Decal (Was p/n 1701336) Decal - USA Decal - Ground Control Operation Options: Decal - Ground Control Operation (Prior to May 1994) Decal - Ground Control Operation (May 1994 to Present) Nameplate - Handbook Location Nameplate - Caution "Fan Blade" (Gas/Diesel Only) Decal - Caution Options: Decal - Caution (Prior to May 1994) Decal - Caution (May 1994 to Present) Decal - JLG Options: Brown Decal Black Decal Decal - Model 45HA Options: Decal - Model 45HA (Prior to May 1994) (Brown Decals) Decal - Model 45HA (Prior to May 1994) (Black Decals) Decal - Model 45HA (May 1994 to Present) (Brown Decals) Decal - Model 45HA (May 1994 to Present) (Black Decals) Decal - Warning (Machines Built May 1994 to Present Only) Decal - Important (Machines Built January 1995 to Present Only) Decal - Bar Code (Machines Built September 1995 to Present Only) Decal - 500lbs Max Cap (Machines Built September 1995 to Present) Decal Kit Options:

45HA

3120626

SECTION 8 - DECALS ITEM

101 101 101 101 101 101 101 102 102 103 201 202 203 204 205

301 302 303

PART NUMBER 2900705 Not Available

1701505 1701505 1701542 1701542 1700429 1700197 1700818 3252356 3251028 0252119 1701561 1701428 1701494 1701426 1701463 0253639 3536671 3252144 1701881 0256488 0256487

401 401 401

3120626

1702961 1702962

QTY 1 Ref Ref 1 1 1 1 1 1 1 1 1 Ref 1 1 1 1 1 Ref 1 1 1 Ref Ref Ref Ref 1 1

DESCRIPTION Brown Black and White DECAL INSTALLATION - OPTIONS Decal - Fuel Options: Diesel (Brown) (Was p/n 1700428) Diesel (Black) (Was p/n 1700196) Gasoline (Brown) (Was p/n 1700430) Gasoline (Black) (Was p/n 1700194) LP Gas (Brown) LP Gas (Black) Decal - Liquid Withdrawal (LP Gas Only) Decal - Dual Fuel (Dual Fuel Machines Only) Decal - Caution (LP Gas Only) DECALS INSTALLATION - MANUAL DESCENT Decal - Manual Descent Decal - Tag #1 (Prior to July 1993 Only) Decal - Tag #2 Decal - Tag #3 Decal - Tag #4 NAMEPLATE INSTALLATION (MACHINES BUILT JANUARY 1993 TO PRESENT) Plate, Mounting Nameplate - Caution/Danger Decal - Symbols PROP 65 DECAL INSTALLATION Prop 65 Decal Installation - Gas Machines Prop 65 Decal Installation - Diesel Machines Decal - Prop 65 Options: Gas Machines Diesel Machines

45HA

REV

C

-

-

361

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK

3120626

45HA

363

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK FIGURE 9-1. MODELS 45HA GAS AND DIESEL MACHINES WITH VICKERS VALVES STANDARD PARTS

ITEM

364

PART NUMBER Note

QTY Ref

7012906 7012906 7012906 4640049 4640049 4640049 7000418 7000418 7000418 7012339 7012339 7012339 7004214 7004214 7004214 2120110 2120110 2120110 1340046 1340046 1340046 4360003 4360003 4360003 2860002 2860002 2860002 4360073 4360073 4360073 4360199 4360199 4360199 4360202 4360202 4360202 4360200 4360200 4360200 3740049 3740049 3740049

Ref 1 1 1 1 1 1 1 1 1 1 1 1 12 12 12 4 8 12 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION Note: The following list will service fleets of machines (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.

STANDARD PARTS Coil, (for fleets of 1 to 10) Coil, (for fleets of 10 to 20) Coil, (for fleets of 20 or more) Coil, (for fleets of 1 to 10) Coil, (for fleets of 10 to 20) Coil, (for fleets of 20 or more) Coil, (for fleets of 1 to 10) Coil, (for fleets of 10 to 20) Coil, (for fleets of 20 or more) Coil, (for fleets of 1 to 10) Coil, (for fleets of 10 to 20) Coil, (for fleets of 20 or more) Element, Air Cleaner, (for fleets of 1 to 10) Element, Air Cleaner, (for fleets of 10 to 20) Element, Air Cleaner, (for fleets of 20 or more) Element, Hydraulic Oil, (for fleets of 1 to 10) Element, Hydraulic Oil, (for fleets of 10 to 20) Element, Hydraulic Oil, (for fleets of 20 or more) Breather, Hydraulic Oil, (for fleets of 1 to 10) Breather, Hydraulic Oil, (for fleets of 10 to 20) Breather, Hydraulic Oil, (for fleets of 20 or more) Switch, Key, (for fleets of 1 to 10) Switch, Key, (for fleets of 10 to 20) Switch, Key, (for fleets of 20 or more) Key, Replacement, (for fleets of 1 to 10) Key, Replacement, (for fleets of 10 to 20) Key, Replacement, (for fleets of 20 or more) Switch, Toggle, (for fleets of 1 to 10) Switch, Toggle, (for fleets of 10 to 20) Switch, Toggle, (for fleets of 20 or more) Switch, Toggle, (for fleets of 1 to 10) Switch, Toggle, (for fleets of 10 to 20) Switch, Togglem, (for fleets of 20 or more) Switch, Toggle, (for fleets of 1 to 10) Switch, Toggle, (for fleets of 10 to 20) Switch, Toggle, (for fleets of 20 or more) Switch, Toggle, (for fleets of 1 to 10) Switch, Toggle, (for fleets of 10 to 20) Switch, Toggle, (for fleets of 20 or more) Relay, (for fleets of 1 to 10) Relay, (for fleets of 10 to 20) Relay, (for fleets of 20 or more)

45HA

REV

3120626

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK ITEM

3120626

PART NUMBER 4360216 4360216 4360216 4360232 4360232 4360232 3740058 3740058 3740058 3740077 3740077 3740077 70003151 70003151 70003151 2940006 2940006 2940006 7011907 7011907 7011907 7003751 7003751 7003751 4360274 4360274 4360274 4360289 4360289 4360289 4360282 4360282 4360282 4360209 4360209 4360209 3990010 3990010 3990010

QTY 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2

DESCRIPTION Breaker, Circuit, (for fleets of 1 to 10) Breaker, Circuit, (for fleets of 10 to 20) Breaker, Circuit, (for fleets of 20 or more) Breaker, Circuit, (for fleets of 1 to 10) Breaker, Circuit, (for fleets of 10 to 20) Breaker, Circuit, (for fleets of 20 or more) Relay, (for fleets of 1 to 10) Relay, (for fleets of 10 to 20) Relay, (for fleets of 20 or more) Relay, (for fleets of 1 to 10) Relay, (for fleets of 10 to 20) Relay, (for fleets of 20 or more) Powertrack - 1 Foot Section, (for fleets of 1 to 10) Powertrack - 1 Foot Section, (for fleets of 10 to 20) Powertrack - 1 Foot Section, (for fleets of 20 or more) Latch, Platform Door, (for fleets of 1 to 10) Latch, Platform Door, (for fleets of 10 to 20) Latch, Platform Door, (for fleets of 20 or more) Electrical Assembly - 1600141 Controller, (for fleets of 1 to 10) Electrical Assembly - 1600141 Controller, (for fleets of 10 to 20) Electrical Assembly - 1600141 Controller, (for fleets of 20 or more) Potentiometer - 1600141 Controller, (for fleets of 1 to 10) Potentiometer - 1600141 Controller, (for fleets of 10 to 20) Potentiometer - 1600141 Controller, (for fleets of 20 or more) Switch, Push Button, (for fleets of 1 to 10) Switch, Push Button, (for fleets of 10 to 20) Switch, Push Button, (for fleets of 20 or more) Switch, Emergency Stop, (for fleets of 1 to 10) Switch, Emergency Stop, (for fleets of 10 to 20) Switch, Emergency Stop, (for fleets of 20 or more) Block, Contact, (for fleets of 1 to 10) Block, Contact, (for fleets of 10 to 20) Block, Contact, (for fleets of 20 or more) Breaker, Circuit, (for fleets of 1 to 10) Breaker, Circuit, (for fleets of 10 to 20) Breaker, Circuit, (for fleets of 20 or more) Diode - 6 Amp, (for fleets of 1 to 10) Diode - 6 Amp, (for fleets of 10 to 20) Diode - 6 Amp, (for fleets of 20 or more)

45HA

REV

365

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK FIGURE 9-2. MODELS 45HA GAS AND DIESEL MACHINES WITH VICKERS VALVES VARIABLE PARTS

ITEM

366

PART NUMBER Note

QTY Ref

4360201 4360201 4360201 4360212 4360212 4360212 7014500 7014500 7014500 7014502 7014502 7014502 7022174 7022174 7022174 7012598 7012598 7012598 4360057 4360057 4360057

Ref 1 1 1 1 1 1 1 case 1 case 1 case 1 case 1 case 1 case 1 1 1 1 1 1 1 1 1

DESCRIPTION Note: The following list will service fleets of machines (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.

VARIABLE PARTS Switch, Toggle (With Dual Fuel), (for fleets of 1 to 10) Switch, Toggle (With Dual Fuel), (for fleets of 10 to 20) Switch, Toggle (With Dual Fuel), (for fleets of 20 or more) Breaker, Circuit (Deutz Machines), (for fleets of 1 to 10) Breaker, Circuit (Deutz Machines), (for fleets of 10 to 20) Breaker, Circuit (Deutz Machines), (for fleets of 20 or more) Engine Oil Filters (Ford Machines), (for fleets of 1 to 10) Engine Oil Filters (Ford Machines), (for fleets of 10 to 20) Engine Oil Filters (Ford Machines), (for fleets of 20 or more) Engine Oil Filters (Deutz Machines), (for fleets of 1 to 10) Engine Oil Filters (Deutz Machines), (for fleets of 10 to 20) Engine Oil Filters (Deutz Machines), (for fleets of 20 or more) Filter, Fuel (Ford Machines), (for fleets of 1 to 10) Filter, Fuel (Ford Machines), (for fleets of 10 to 20) Filter, Fuel (Ford Machines), (for fleets of 20 or more) Filter, Fuel (Deutz Machines), (for fleets of 1 to 10) Filter, Fuel (Deutz Machines), (for fleets of 10 to 20) Filter, Fuel (Deutz Machines), (for fleets of 20 or more) Switch, Limit, (for fleets of 1 to 10) Switch, Limit, (for fleets of 10 to 20) Switch, Limit, (for fleets of 20 or more)

45HA

REV

3120626

SECTION 10 - SPECIAL OPTIONS

SECTION 10 - SPECIAL OPTIONS

3120626

45HA

367

SECTION 10 - SPECIAL OPTIONS FIGURE 10-1. SPECIAL OPTIONS LIST

ITEM

PART NUMBER Note

1702788 1704174

Ref Ref Ref Ref Ref Ref Ref Ref Ref 1 Ref Ref Ref Ref 1 1

1703479 1704175

Ref Ref

0259706 0257904 0257905 2900941 0250733 0253550 2910104 1702600 1701542 1702722 0257195 1702669 0255845 1281623 2910058 0256956 1282704 1701543 1702721 1702720 1282981 0257733

Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref

0238891 0252473 1281733 0251053 0252474 1281733 0251042 2420038 0256789 0251619 0256384

1001148902 1001148903

368

QTY Ref

DESCRIPTION Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department.

MISCELLANEOUS SPECIAL OPTIONS Airline Installations 1/2in Standard (Prior to November 1991) 1/2in Standard (November 1991 to Present) 1/2in Standard (November 1991 to Present) 1/2in Boeing Spec 3/4in Standard 3/4in Standard Bubble Level Installation (At Platform) Gage, Level Camera Mount Assembly Console Panel Light Installation Cold Weather Package (Deutz Engine Machines) Decal Installations Decal - Biodegradable Hydraulic Fluid (All except German Spec) Decal - Biodegradable Synthetic Hydraulic Fluid (All except German Spec) Decal - Biodegradable Hydraulic Fluid (German Spec Only) Decal - Biodegradable Synthetic Hydraulic Fluid (German Spec Only) Decal Installation - Brazilian Spec (Portuguese Language) Brazilian Common Decals Installation Brazilian Pictogram Decals Installation Decal Kit (Brazilian Spec) Decal Installation - Capacity - 500lbs Decal Installation - CSA Spec Decal Kit - Black and White (CSA Spec) Decal - Diesel (Brown) (Latin American Spec) Decal - Gasoline (Brazilian Spec) Decal - Gasoline (Brown) (Latin American Spec) Decal - Government Warranty Installation Decal - Important (Latin American Dual Fuel Machines) Decal Installation - Latin American Spanish Spec Decal Installation - Latin American Spanish Spec Decal Kit - Brown Decals (Latin American Spec) Decal Installation - Lanyard Attach (GM Spec) Decal Installation - Lanyard Attach (GM Spec) Decal - LP Gas (Brazilian Spec) Decal - LP Gas (Brown) (Latin American Spec) Decal - LP Gas Liquid Withdrawal (Latin American Spec) Decal Installation - Sunbelt Decal Installation - Warning Stripes ELECTRICAL CONNECTOR KITS Amp Connector Kit Deutsch DT Connector Kit

45HA

REV

3120626

SECTION 10 - SPECIAL OPTIONS ITEM

PART NUMBER 1001148904 1001148905 1001148906 0251049

QTY Ref Ref Ref Ref

0250815

Ref Ref Ref Ref Ref Ref Ref Ref

0254362 3220086 0254073 0254839 Not Available 1001110987 1001109676 1001110136 Not Available

Ref 1 1 1 Ref

0251649 0253234 0251273 4060959 0258780 0258779 0258781 0250666 0251048 0239085 1280972 0257908

Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref

0861153

Ref

0250890 0250046 0258040 0251664 0256436 0256829 0256956 0250509 0252890 1281458 0800788 0800790 1281293 0254046 0254793

3120626

Ref Ref Ref

Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref

DESCRIPTION Deutsch HD Connector Kit Packard Connector Kit Various Connector Kit Emergency Stop Switch Installation (Machines Built Prior to January 1993) Engine Heater Installation (Ford Engine Machines) Exhaust Options (Deutz Machines): Purifier Installation Purifier Spark Arrester Installation Options: Spark Arrester Installation (Prior to April 1994) Spark Arrester Installation (April 1994 to Present) Filter Kits: Ford Engine Deutz Engine Combined Filter Kit (Hydraulic/Air and Fuel/Engine Oil) Hydraulic/Air Filter Engine - Fuel/Engine Oil Filter Kohler Engine Fixed Axle Conversion Kit (Converts Oscillating Axle to Fixed Axle) 2WD 6ft-6in Wide Frame 2WD 5ft-9in Wide Frame 4WD Footswitch Shield Ford VSG-413 Engine Assembly and Installation Ford VSG-413 Engine Assembly and Installation Ford VSG-413 Exhaust Installation Fork Truck Tubes Installation Fuel Indicator Installation (At Platform) Glow Plug Installation (Kubota Engine Machines) Glow Plug Installation (Kubota Engine Machines) Ground Control Box Assembly and Installation (Brazilian Spec) Ground Control Box Assembly and Installation (Brazilian Spec) Lift Relief Valve Installation (Ford Motor Co Spec) Ford Engine Machines Kohler Engine Machines Load Sensing Installation Oil Cooler Installation Pipe Rack Installation Platform Door (Spring Loaded) Installation (GM Spec) Platform Step Installation Power Tool Installation Power Track Installation - 8in Wide Power Track Installation - 8in Wide Tower Boom Assembly Main Boom Assembly Main Boom Assembly Receptacle Installation - Russell Stoll Receptacle Mounting Plate Installation (Argentina Spec)

45HA

REV

369

SECTION 10 - SPECIAL OPTIONS ITEM

370

PART NUMBER 0253904 2660088 7002828 7002821 7002823

QTY Ref Ref Ref 1 1 1

4460467

1

4460510

1

7002822 7016654 7004275 7004276 7002826 7016655 0253988 4530008 0257728 0252479 1281733

1 1 1 1 1 1 Ref Ref Ref Ref Ref

DESCRIPTION Tool Tray Installation Tray Tools for Service Wire Stripper Wire Crimper (To install wire ends to wires) Pin/Socket Extractor - Universal (To Remove Pins/Sockets from Connectors) Extractor - 16-18 Gauge (For Removal of Pin/Sockets from Deutsch Connectors) Extractor - 12-14 Gauge (For Removal of Pin/Sockets from Deutsch Connectors) Screwdriver, Potentiometer (To Adjust Drive Controllers) Screwdriver, Magnetic Seal Installation Tool - 1in Seal Installation Tool - 1 1/2in Seal Installation Tool - 2in Wire Rope Sheave Gauge Transformer Installation - 380Volts Transformer Tube Rack Installation Weld Leads Installation Weld Leads Installation

45HA

REV

3120626

SECTION 10 - SPECIAL OPTIONS FIGURE 10-2. U/L MACHINES SPECIAL OPTIONS

ITEM

PART NUMBER

0251623

QTY Ref Ref Ref Ref Ref Ref Ref Ref

0252530

Ref

0400068 0400077

Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref

0251281 0251282 1281458 0800567 0800708

0239794 1281094 0251284 1281459 0251838 0251419 0251418 0251285 0251280 3160161 1660179 3600142 3600201 3600181 0251283 0254440 0254244 4400325 0251296 0253909

372

DESCRIPTION U/L MACHINES SPECIAL OPTIONS: Batteries Installation (Electric Machines) Boom Installation Boom Installation Tower Boom Assembly (Same as Standard) Main Boom Assembly (Special) Charger Installation Options: Charger Installation Electric Machines (Prior to October 1991) Charger Installation Electric Machines (October 1991 to Present) Electric Machines (Prior to October 1991) Electric Machines (October 1991 to Present) Decal Installations Diesel Machines Diesel Machines Electric Machines Electric Machines Fuse Holder Box Assembly (Electric Machines) Ground Control Box Installation/Assembly (Electric Machines) Ground Control Box Installation/Assembly (Electric Machines) Hood Installation (Electric Machines) Motor and Pump Installation (Electric Machines) Motor, Electric Coupling Pump Assembly (Prior to March 1993) Pump Assembly (March 1993 to Present) Auxiliary Pump Assembly Platform Console Box Assembly (Electric Machines) Receptacle at Platform Installation Static Straps Installation (Electric Machines) Tank Assembly - Hydraulic (Electric Machines) Valves Installation - Vickers Options: Valves Installation Electric Machines Built Through 1992 Valves Installation Electric Machines Built (1993 to Present)

45HA

REV C C C

3120626

SECTION 10 - SPECIAL OPTIONS FIGURE 10-3. 440V ELECTRIC PEDESTAL MACHINE SPECIAL OPTIONS

ITEM

PART NUMBER 0250566 0250695 0250694 0250564 0860683 1281414 0251186

374

QTY Ref Ref Ref Ref Ref Ref Ref Ref

DESCRIPTION 440V ELECTRIC PEDESTAL MACHINES SPECIAL OPTIONS: Decal Installations Ground Control Box Installation/Assembly Ground Control Box Installation/Assembly Motor and Pump Installation Platform Console Box Assembly Platform Console Box Assembly Valves Installation - Parker

45HA

REV

3120626

SECTION 10 - SPECIAL OPTIONS FIGURE 10-4. JAPANESE MACHINE OPTIONS

ITEM

PART NUMBER 0253884 0253289 0252080 0255153 0861340 0251953 0251921

3510308 3510309 3510310 3510376 3510377 3510378

0860825 0860826

376

QTY Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref

DESCRIPTION JAPANESE MACHINE OPTIONS: Country Spec Installations Decal Installations Japanese Spec Decals Common Decals Installation Ground Control Box Assembly and Installation Ground Control Box Assembly and Installation Manual Descent Installation Overload Protection Installation Platform Assemblies Standard Platforms: 30in x 48in 30in x 60in 30in x 72in (6ft-6in Wide Machines Only) Low Mount Platforms: 30in x 48in 30in x 60in 30in x 72in (6ft-6in Wide Machines Only) Platform Console Box Assembly and Installation (Japanese Spec) 2WD 4WD

45HA

REV

3120626

PART NUMBER INDEX

PART NUMBER INDEX

3120626

45HA

377

PART NUMBER INDEX 0060023 ..................... 189 0080039 ..................... 131 0080046 ............. 118, 133 0080092 ..................... 109 0080096 ..................... 151 0080098 ............. 222, 228 0080099 ............. 222, 228 0080134 ..................... 111 0080142 ..................... 155 0080148 ..................... 101 0080152 ..................... 146 0080159 ..................... 151 0080163 ..................... 134 0080166 ..................... 110 0080167 ............. 123, 125 0080168 ............. 109, 116 0080169 .... 112, 118, 119, 146 0080170 ..................... 111 0080172 ..................... 131 0080175 ..................... 121 0080177 ..................... 131 0080178 ..................... 132 0080180 ..................... 110 0080182 ..................... 116 0080200 ..................... 120 0100001 .... 152, 160, 239, 247, 251 0100003 ............. 175, 206 0100004 ..................... 101 0100009 ..................... 159 0100010 ............. 356, 360 0100011 .... 20, 55, 56, 59, 102, 133, 137, 167, 175, 199, 201, 261, 263, 265, 267, 269, 271, 273, 275, 277, 279, 281, 283, 315 0100019 .... 101, 102, 210, 213, 223, 228 0100020 .... 102, 123, 145, 152, 155, 169, 170, 265, 267, 269, 271, 281, 283, 291, 294, 301, 306, 310, 313, 315, 319, 321, 323 0100021 ..... 102, 223, 228 0100034 ..................... 267 0100035 .... 263, 269, 271, 273, 279, 281, 283 0100038 .... 263, 265, 267, 269, 271, 273, 277, 279, 281, 283 0100040 ..................... 201 0140001 ..... 192, 236, 255 0140016 ..................... 191 0140024 ..................... 191 0140025 ..................... 191 0140026 ............. 245, 328 0140032 ..................... 191 0160011 ..................... 144 0181333 ....................... 56 0181386 ..................... 192 0181396 ..... 196, 199, 201 0181414 ..................... 206 0181554 ..................... 160

378

0181592 .................... 192 0200048 .................... 256 0200333 ............ 206, 207 0220596 .................... 146 0230472 .................... 231 0231756 .................... 171 0234960 .............. 55, 261 0235238 ... 221, 222, 227, 228 0236285 .................... 172 0236768 ... 110, 117, 133, 144, 152, 159, 160, 167 0237568 .................... 111 0237795 ............ 151, 152 0237850 ...................... 24 0237851 ...................... 25 0237963 ............ 224, 229 0238135 ...................... 25 0238136 ................ 25, 26 0238164 .................... 102 0238167 .................... 111 0238390 ...................... 15 0238395 ...................... 15 0238461 .................... 151 0238463 .................... 151 0238465 .................... 169 0238495 .................... 235 0238496 .................... 235 0238511 .................... 101 0238515 .................... 191 0238521 ...................... 23 0238522 .................... 160 0238523 .................... 101 0238534 .................... 169 0238540 ............ 221, 227 0238558 ............ 180, 184 0238560 ............ 180, 184 0238564 .................... 179 0238565 .................... 179 0238568 .................... 221 0238585 ............ 155, 172 0238593 .................... 205 0238615 .................... 175 0238618 ............ 355, 359 0238619 .................... 161 0238631 ...................... 19 0238637 ...................... 19 0238650 .................... 213 0238659 ............ 355, 359 0238686 .................... 195 0238687 .................... 195 0238721 .................... 195 0238727 .................... 221 0238742 .................... 206 0238747 ...................... 15 0238769 ...................... 25 0238770 ................ 25, 26 0238773 ...................... 25 0238774 ................ 25, 26 0238787 .................... 191 0238789 .................... 191 0238844 ...................... 55 0238845 ...................... 55 0238859 ...................... 24 0238864 ............ 191, 255 0238865 ............ 191, 255

0238868 ............ 191, 255 0238869 ............ 191, 255 0238882 ...................... 61 0238887 .................... 287 0238888 .................... 217 0238889 .................... 287 0238891 .................... 368 0238892 .................... 153 0238896 ...................... 70 0238897 ...................... 70 0238898 ...................... 70 0238899 ...................... 70 0238908 ...................... 56 0238925 .................... 157 0238950 .................... 287 0238951 .................... 255 0238976 .................... 206 0238977 .................... 169 0238986 .................... 171 0238987 .................... 205 0238988 ............ 191, 206 0238999 .................... 287 0239000 .................... 287 0239003 .... 160, 161, 329 0239015 .................... 206 0239019 ...................... 65 0239020 ...................... 65 0239021 ...................... 65 0239022 ...................... 65 0239023 .................... 183 0239024 .................... 183 0239026 ............ 180, 184 0239029 .................... 235 0239030 .................... 235 0239039 .................... 213 0239049 .................... 247 0239060 .................... 183 0239073 .................... 151 0239075 .................... 151 0239084 .................... 143 0239085 ............ 145, 369 0239092 ............ 144, 146 0239116 .................... 149 0239195 .................... 255 0239196 ...................... 11 0239197 ...................... 11 0239298 .................... 207 0239331 ............ 169, 171 0239334 .................... 169 0239351 .................... 183 0239352 .................... 183 0239353 ............ 180, 184 0239396 ...................... 25 0239397 ................ 25, 26 0239401 .................... 191 0239403 .................... 167 0239421 .................... 167 0239437 .................... 169 0239470 .................... 196 0239541 ...................... 74 0239542 ...................... 74 0239543 .................... 195 0239577 ............ 355, 359 0239590 .................... 110 0239597 .................... 110 0239619 .................... 192

45HA

0239708..................... 195 0239739..................... 127 0239762..................... 255 0239777..................... 143 0239778..................... 145 0239780..................... 183 0239794..................... 372 0239805....................... 25 0239806................. 25, 26 0239948....................... 61 0239963....................... 55 0239964..................... 146 0239969....................... 55 0239972..... 111, 118, 134 0250008............. 192, 329 0250046..................... 369 0250143..................... 256 0250191..................... 195 0250203..................... 239 0250218....................... 23 0250432....................... 23 0250439..................... 171 0250509..................... 369 0250510..................... 231 0250564..................... 374 0250566..................... 374 0250593..................... 227 0250595..... 112, 118, 134 0250607..................... 239 0250608............. 180, 184 0250610..................... 183 0250645..................... 116 0250646..................... 117 0250666..................... 369 0250694..................... 374 0250695..... 180, 184, 374 0250697..................... 328 0250698..................... 331 0250733..................... 368 0250775..................... 161 0250815..................... 369 0250828..................... 131 0250829..................... 133 0250849..................... 199 0250860..................... 101 0250890..................... 369 0250907..................... 199 0250913..................... 191 0250936..................... 189 0250937..................... 189 0250939..................... 125 0250990..................... 171 0250991............. 180, 184 0250992..................... 183 0251024..................... 256 0251042..................... 368 0251048............. 329, 369 0251049..................... 369 0251050..................... 121 0251053..................... 368 0251060....................... 61 0251070..................... 191 0251087..................... 191 0251186..................... 374 0251203..................... 255 0251259....................... 26

3120626

PART NUMBER INDEX 0251260 ...................... 26 0251273 .................... 369 0251280 .................... 372 0251281 .................... 372 0251282 .................... 372 0251283 .................... 372 0251284 .................... 372 0251285 .................... 372 0251286 .................... 191 0251287 .................... 191 0251296 .................... 372 0251418 .................... 372 0251419 .................... 372 0251424 .................... 191 0251425 .................... 255 0251524 .................... 213 0251537 ............ 134, 329 0251609 ............ 191, 255 0251610 .................... 331 0251611 .................... 256 0251619 ............ 330, 368 0251623 .................... 372 0251649 .................... 369 0251664 .... 325, 330, 369 0251682 ............ 134, 329 0251728 .................... 125 0251838 .................... 372 0251880 .................... 137 0251921 .................... 376 0251950 .................... 127 0251953 ............ 325, 376 0252045 .................... 121 0252053 ...................... 62 0252054 .................... 255 0252080 .................... 376 0252096 .................... 192 0252113 ...................... 15 0252114 ...................... 11 0252119 ............ 177, 361 0252135 .................... 227 0252136 .................... 227 0252210 .................... 255 0252211 .................... 255 0252220 .................... 221 0252269 .................... 205 0252271 ...................... 19 0252473 .................... 368 0252474 .................... 368 0252479 .................... 370 0252480 .................... 195 0252481 .................... 161 0252482 .................... 160 0252530 .................... 372 0252578 .................... 102 0252625 ............ 120, 329 0252774 .................... 201 0252775 .................... 116 0252776 .................... 118 0252777 .................... 131 0252778 .................... 133 0252807 .................... 119 0252848 .................... 255 0252890 .................... 369 0253077 ............ 245, 328 0253131 ................ 25, 26 0253206 ...................... 74 0253207 ...................... 74

3120626

0253210 ...................... 65 0253211 ...................... 65 0253229 ...................... 70 0253230 ...................... 70 0253234 .................... 369 0253289 .................... 376 0253550 .................... 368 0253607 .................... 191 0253608 .................... 191 0253609 .................... 191 0253630 ...................... 23 0253634 .................... 255 0253639 .................... 361 0253730 .................... 221 0253782 .................... 189 0253783 .................... 189 0253846 .................... 256 0253884 .................... 376 0253904 .................... 370 0253909 .................... 372 0253987 ............ 256, 331 0253988 .................... 370 0254031 .................... 192 0254046 .................... 369 0254073 .................... 369 0254130 .................... 256 0254178 .................... 256 0254244 .................... 372 0254362 .................... 369 0254438 ... 235, 239, 243, 247, 251 0254440 .................... 372 0254728 .................... 256 0254748 .................... 256 0254793 .................... 369 0254796 .................... 256 0254839 .................... 369 0254840 .................... 121 0254843 .................... 118 0254940 .................... 192 0254948 .................... 256 0255010 .................... 102 0255117 .................... 101 0255148 .................... 102 0255153 .................... 376 0255155 .................... 189 0255603 .................... 169 0255762 .................... 116 0255763 .................... 118 0255823 .................... 172 0255845 .................... 368 0256126 ...................... 23 0256207 ...................... 62 0256384 ............ 171, 368 0256436 .................... 369 0256487 .................... 361 0256488 .................... 361 0256746 ...................... 61 0256789 .................... 368 0256829 ............ 256, 369 0256956 ............ 368, 369 0257195 .................... 368 0257365 .................... 172 0257366 .................... 172 0257728 .................... 370 0257733 .................... 368 0257904 .................... 368

0257905 ..................... 368 0257908 ..................... 369 0258040 ..................... 369 0258465 ..................... 159 0258626 ..................... 172 0258779 ..................... 369 0258780 ..................... 369 0258781 ..................... 369 0259061 ............. 180, 184 0259354 ............. 180, 184 0259706 ..................... 368 0259783 ............. 180, 184 0270158 ....................... 24 0270217 ....................... 23 0310003 ..................... 109 0310004 ..................... 109 0320008 ....................... 59 0340002 ..... 118, 131, 133 0340016 ..................... 118 0360016 ................. 61, 62 0360321 ..................... 214 0361610 ..................... 157 0361630 ..................... 206 0361645 ..................... 213 0361651 ....................... 61 0361675 ..................... 221 0361700 ..................... 149 0361810 ..................... 132 0361815 ..................... 137 0361891 ................. 61, 62 0362075 ..................... 160 0400002 .... 110, 117, 144, 152, 159 0400003 .... 110, 117, 144, 152, 159 0400055 ..................... 160 0400067 ............. 160, 167 0400068 ..... 161, 165, 372 0400075 ..................... 132 0400077 ..... 161, 165, 372 0400107 ..................... 160 0400113 ............. 160, 167 0440091 ................. 12, 19 0440112 ................. 11, 15 0440113 ................. 11, 15 0440120 ............. 222, 228 0440134 ............. 222, 228 0440135 ............. 223, 228 0440161 ....................... 20 0440162 ................. 12, 15 0460075 ..................... 287 0460082 ..................... 287 0460083 ..................... 287 0460084 ..................... 287 0460093 ..................... 287 0480024 ..................... 151 0480047 ..................... 157 0480056 ..................... 127 0480057 ..................... 127 0480059 ..................... 137 0480083 ..................... 256 0480084 ..................... 256 0480086 ..................... 256 0480088 ..................... 256 0540070 ..................... 217 0540071 ..................... 217 0540072 ..................... 217

45HA

0560467 ...................... 59 0560605 ...................... 19 0560679 ...................... 59 0560714 ...................... 19 0560772 .................... 215 0560793 .................... 102 0560804 ...................... 12 0560805 ...................... 12 0560807 .................... 215 0560816 .................... 167 0560898 ...................... 61 0560923 .................... 210 0610104 .................... 328 0620058 .................... 175 0630083 ...................... 20 0630137 ................ 11, 15 0630360 .................... 110 0630369 ...................... 19 0630394 .................... 143 0630403 ............ 110, 117 0630406 .................... 214 0630407 .................... 214 0630414 .................... 143 0630415 ............ 206, 207 0630416 .................... 143 0630424 ...................... 62 0630427 .................... 206 0630432 ...................... 61 0630440 .................... 256 0630515 .................... 256 0640413 .................... 167 0641403 ............ 161, 167 0641404 ..... 20, 145, 192, 227 0641405 ... 123, 125, 155, 199, 210 0641406 . 11, 15, 19, 118, 121, 132, 137, 145, 146, 149, 152, 157, 180, 184, 195, 199, 201, 209 0641407 .................... 217 0641408 ... 109, 131, 133, 160, 189, 195, 199, 201, 213, 224, 227, 229, 355, 360 0641410 .................... 115 0641412 ............ 134, 144 0641416 ...................... 73 0641418 .................... 133 0641420 ...................... 73 0641424 ...................... 73 0641426 ...................... 69 0641440 .............. 65, 110 0641504 ............ 159, 160 0641506 . 65, 69, 73, 146, 149, 157, 209, 214, 221, 222, 227 0641507 ...... 61, 112, 119 0641508 ... 111, 118, 127, 157, 205, 239, 243, 248, 251 0641509 ... 109, 111, 131, 146 0641510 .... 112, 118, 134 0641511 .................... 127

379

PART NUMBER INDEX 0641512 .... 131, 132, 169, 175 0641518 ................. 59, 65 0641522 .... 205, 213, 221, 222, 227 0641524 ....................... 69 0641528 ............... 73, 144 0641544 ..................... 206 0641604 ..................... 283 0641606 ..................... 210 0641607 .... 143, 146, 209, 213 0641608 .... 102, 116, 125, 143, 151, 157, 171, 172, 209, 213, 217 0641609 .... 111, 127, 146, 206, 210, 213 0641610 .... 102, 112, 115, 118, 119, 134, 159, 217 0641612 .... 110, 117, 144, 152, 160, 167 0641614 ..................... 133 0641615 ..................... 152 0641616 ..................... 213 0641620 ....... 55, 151, 207 0641622 ....................... 56 0641628 ..................... 132 0641630 ....................... 19 0641634 ....................... 56 0641708 ......... 69, 73, 151 0641718 ..................... 145 0641724 ..................... 115 0641728 ............. 110, 115 0641730 ..................... 144 0641807 ..... 116, 175, 213 0641810 ....... 24, 102, 143 0641811 ..................... 227 0641812 .... 109, 115, 213, 231 0641816 ............. 222, 231 0641828 ..................... 110 0641830 ..................... 102 0641834 ..................... 102 0641836 ............. 222, 227 0641852 ..................... 133 0641856 ..................... 132 0642014 ............... 24, 102 0642016 ............... 23, 231 0642018 ..................... 231 0642216 ................. 61, 62 0642220 ....................... 61 0642224 ....................... 15 0642234 ....................... 61 0642628 ........... 12, 19, 62 0642636 ....................... 62 0652014 ............. 222, 227 0681510 ..................... 137 0681610 .... 128, 138, 221, 222 0681622 ..................... 231 0681820 ..................... 101 0681844 ..................... 101 0682020 ..................... 101 0700808 ............. 119, 171 0700810 ..................... 134 0700814 ..................... 115 0700816 ..................... 151

380

0700819 .................... 120 0701010 .................... 131 0701012 ............ 115, 137 0701014 .... 109, 115, 144 0701414 .................... 137 0721003 ...................... 11 0721004 ...................... 15 0721005 ............ 149, 153 0721006 .................... 127 0721014 ............ 153, 161 0731004 .................... 206 0741405 ............ 180, 184 0741408 .................... 214 0750804 .................... 153 0750806 .... 179, 183, 187 0751006 ... 235, 239, 243, 247, 251 0800530 ............ 205, 213 0800531 .................... 213 0800532 .................... 213 0800533 .................... 213 0800537 ............ 205, 209 0800538 .................... 209 0800539 .................... 209 0800566 .................... 213 0800567 .... 205, 213, 372 0800572 ............ 205, 209 0800573 .................... 209 0800701 .................... 213 0800708 .................... 372 0800714 .................... 209 0800788 .................... 369 0800790 .................... 369 0840016 ............ 160, 167 0840025 .................... 145 0840026 .................... 149 0840027 .................... 145 0840029 .................... 145 0840031 .................... 160 0840032 .................... 160 0860038 ... 236, 240, 245, 248, 252 0860520 ............ 355, 360 0860530 .................... 255 0860535 .................... 247 0860538 ... 239, 243, 247, 251 0860595 .................... 145 0860645 .................... 187 0860646 .................... 187 0860653 .................... 187 0860657 .................... 187 0860659 .................... 243 0860683 .................... 374 0860691 .................... 251 0860825 .................... 376 0860826 .................... 376 0860837 .................... 243 0860845 .................... 187 0860846 .................... 187 0860850 .................... 243 0860955 .................... 187 0861153 .................... 369 0861340 .................... 376 0900232 .................... 256 0900479 ...................... 61 0901056 .................... 256

0901361 .................... 133 0901385 .................... 109 0901387 .................... 117 0901399 ...................... 73 0901415 .................... 155 0901416 .................... 155 0901449 .................... 255 0901455 .. 65, 69, 73, 111 0901477 .................... 161 0901478 .................... 206 0901479 .................... 206 0901489 ...................... 69 0901490 ...................... 70 0901491 .................... 157 0901492 .................... 157 0901510 .................... 145 0901511 .................... 149 0901532 .................... 149 0901551 .................... 145 0901552 .................... 145 0901574 .................... 196 0901575 .................... 196 0901578 .................... 111 0901579 .................... 111 0901580 .................... 111 0901584 ............ 127, 137 0901598 .................... 144 0901664 .................... 125 0901701 .................... 171 0901756 .................... 227 0901763 .................... 177 0901774 .................... 128 0901838 .................... 131 0901842 .................... 255 0901843 .................... 255 0901858 .................... 118 0901927 .................... 192 0901964 .................... 192 0902051 ...................... 74 0902184 .................... 125 0902244 .................... 131 0902425 .................... 177 0920072 .......... 23, 24, 41 0920074 ............ 101, 105 0920084 .......... 23, 24, 43 0920089 .................... 102 0920095 .................... 102 0920110 .......... 23, 24, 43 0920119 ................ 23, 24 0940036 .................... 196 0940038 .................... 256 0940083 .................... 202 0960238 ... 161, 179, 183, 188, 236, 240, 245, 248, 252 0960239 ... 161, 210, 236, 240, 245, 248, 252 0960613 ............ 271, 273 0960807 .................... 151 0960839 ................ 11, 15 0960946 .... 265, 267, 269 0961003 ...................... 19 0961029 .............. 19, 213 0961127 ...... 19, 356, 360 0961247 .................... 128 0961254 ............ 271, 273 0961257 ............ 221, 227

45HA

0961259............. 221, 229 0961268..................... 213 0961450..................... 229 0961597..................... 209 0961945..................... 103 1001096405 ........... 23, 48 1001096406 ................. 49 1001109676 ............... 369 1001110136 ............... 369 1001110987 ............... 369 1001119694 ............... 214 1001119695 ............... 210 1001148902 ............... 368 1001148903 ............... 368 1001148904 ............... 369 1001148905 ............... 369 1001148906 ............... 369 1060012............. 330, 331 1060016..... 330, 331, 332 1060018..................... 210 1060046............. 117, 132 1060054..................... 132 1060080..................... 152 1060084............. 160, 167 1060092..................... 111 1060093..... 133, 144, 145 1060103..................... 117 1060105..................... 167 1060119..................... 111 1060130............. 111, 151 1060133..................... 160 1060146.... 111, 144, 152, 159 1060149..................... 117 1060154............. 132, 152 1060172............. 117, 144 1060197............. 160, 167 1060221.... 111, 116, 131, 144, 152, 159 1060268..................... 127 1060276..................... 160 1060277..................... 160 1060279............. 355, 360 1060300..................... 332 1060308..................... 332 1060309.... 240, 245, 252, 330 1060316..................... 330 1060331..................... 328 1060341..................... 328 1060343..................... 328 1060352..................... 160 1060514.... 236, 240, 245, 248, 252 1060515..... 137, 210, 330 1060516..................... 210 1100041....................... 56 1120019................. 11, 15 1120108..... 279, 281, 283 1120110..................... 261 1120161............. 118, 132 1120179............. 263, 277 1120218.... 118, 121, 143, 152 1120228..................... 275 1120229..................... 275 1120299............. 221, 227

3120626

PART NUMBER INDEX 1120314 .................... 172 1120336 .... 265, 271, 273 1120340 ............ 267, 269 1120367 ............ 146, 172 1120370 .................... 118 1120387 .................... 275 1120405 .................... 133 1120512 .................... 172 1180173 .................... 210 1180174 .................... 214 1180178 .................... 214 1180179 .................... 210 1260017 61, 62, 103, 199, 201 1260135 ...................... 62 1260136 .................... 256 128025 ...................... 326 128026 .............. 325, 326 1280853 .................... 155 1280923 .................... 324 1280924 .................... 325 1280931 ...................... 55 1280941 ................ 69, 73 1280962 ...................... 65 1280969 .................... 155 1280972 .................... 369 1281056 .................... 240 1281094 .................... 372 1281132 ...................... 55 1281293 .................... 369 1281296 .................... 125 1281340 ............ 199, 201 1281353 .................... 325 1281414 .................... 374 1281433 .................... 227 1281458 ............ 369, 372 1281459 .................... 372 1281479 .................... 329 1281525 ............ 329, 330 1281623 .................... 368 1281733 ............ 368, 370 1281897 ...................... 73 1281898 ...................... 65 1281902 ...................... 69 1281915 .................... 324 1281985 .................... 328 1282002 .................... 330 1282190 .................... 331 1282704 .................... 368 1282981 .................... 368 1320011 ...................... 55 1320012 ............ 143, 145 1320014 ............ 109, 116 1320016 ............ 131, 133 1320017 .................... 125 1320019 ............ 111, 132 1320020 ... 117, 121, 143, 152 1320022 ... 110, 117, 123, 125, 132, 143, 144, 151, 152, 155, 170, 171 1320023 ............ 171, 172 1320026 ... 111, 117, 118, 121 1320030 .................... 310 1320031 .... 111, 117, 133

3120626

1320032 ... 116, 118, 123, 125, 155 1320033 .................... 305 1320037 .................... 287 1320041 ............ 132, 155 1320044 ............ 180, 184 1320058 ............ 109, 116 1320059 .................... 133 1320060 ............ 123, 155 1320095 .................... 125 1320122 ............ 111, 287 1320130 ............ 180, 184 1320131 .................... 118 1320132 ............ 144, 153 1320148 .................... 214 1320152 .................... 214 1320160 .................... 228 1340004 .................... 111 1340020 .... 118, 131, 133 1340045 .................... 170 1340046 .... 169, 170, 364 1340047 .................... 170 1340051 .................... 118 1360061 ............ 149, 153 1360112 .................... 149 1360122 ................ 61, 62 1380136 .................... 177 1380137 .................... 228 1440154 .................... 175 1540002 .................... 330 1540003 .................... 332 1600043 .................... 170 1600079 .................... 236 1600092 .................... 248 1600094 ............ 239, 243 1600098 .................... 111 1600111 .................... 109 1600117 .................... 188 1600119 .................... 161 1600140 .................... 243 1600141 .................... 243 1600247 ............ 247, 251 1660009 ...................... 62 1660114 ...................... 62 1660157 .................... 116 1660160 .................... 175 1660161 .................... 151 1660166 ............ 151, 159 1660176 ... 111, 118, 134, 146 1660179 .................... 372 1660182 ... 112, 119, 134, 146 1660206 .................... 119 1660213EX ................ 175 1670321 .................... 133 1670446 .................... 170 1670450 .................... 209 1670451 .................... 222 1670471 .................... 161 1670484 .................... 167 1670526 .................... 255 1670576 .................... 209 1670607 .................... 255 1670612 .................... 201 1670616 .................... 133 1670630 .................... 227

1670638 ..................... 133 1670639 ..................... 133 1670641 ..................... 255 1670663 ..................... 256 1670665 ..................... 256 1670666 ..................... 257 1670674 ..................... 255 1670676 ..................... 255 1670677 ..................... 255 1670680 ..................... 134 1670699 ..................... 256 1670700 ..................... 257 1670701 ..................... 257 1670702 ..................... 257 1670703 ..................... 257 1670733 ..................... 256 1670734 ..................... 257 1670735 ..................... 257 1670736 ..................... 257 1670737 ..................... 257 1680654 ..................... 275 1680739 ..................... 277 1680851 ..................... 261 1680892 ............. 263, 277 1681283 ............. 281, 283 1681344 ..................... 279 1681411 ..................... 279 1681413 ..................... 279 1681785 ... 11, 15, 19, 263 1681787 ..................... 263 1681788 ..................... 263 1681814 ............... 15, 275 1681840 ............. 205, 267 1681841 ............. 267, 269 1681843 ..... 265, 267, 269 1681844 ..................... 267 1681847 ............. 271, 273 1681848 ..................... 265 1681866 ..... 221, 222, 271 1681867 ..................... 271 1681869 ..................... 271 1681880 ............. 209, 281 1681881 ..................... 281 1681883 ............. 281, 283 1681892 ............... 19, 279 1681960 ............. 205, 269 1681961 ..................... 269 1681962 ............. 205, 265 1681980 ............. 213, 285 1682020 ............... 11, 277 1682084 ..................... 277 1682177 ............. 271, 273 1682178 .... 221, 222, 227, 271 1682364 ..................... 275 1682492 ............. 209, 283 1682493 ..................... 283 1682793 .... 221, 222, 227, 273 1682794 ..................... 273 1683511 ............... 15, 275 1683525 ..................... 273 1683526 .... 221, 222, 227, 273 1700037 ............. 355, 359 1700053 ..................... 359 1700107 ............. 355, 359

45HA

1700157 ............ 355, 360 1700194 .................... 355 1700195 .................... 355 1700196 .................... 355 1700197 ............ 356, 361 1700232 .................... 359 1700401 .................... 355 1700419 .................... 355 1700428 .................... 355 1700429 ............ 356, 361 1700430 .................... 355 1700431 ............ 356, 360 1700476 ............ 355, 359 1700477 .... 231, 355, 359 1700536 .................... 355 1700580 ............ 356, 359 1700582 ............ 355, 360 1700584 .................... 359 1700585 ............ 355, 359 1700593 ............ 355, 359 1700640 ............ 356, 359 1700643 ............ 355, 359 1700743 .................... 355 1700756 .................... 356 1700818 .... 155, 356, 361 1700819 .... 123, 155, 356 1700975 ............ 355, 359 1700976 ............ 355, 359 1700977 ............ 355, 359 1700978 ............ 355, 359 1700979 .................... 356 1700980 .................... 355 1700981 ............ 356, 360 1700982 ............ 355, 360 1701193 ............ 355, 360 1701194 .................... 356 1701196 ............ 356, 360 1701199 .................... 355 1701326 .................... 359 1701334 .................... 360 1701376 .................... 360 1701426 .................... 361 1701428 .................... 361 1701441 .................... 360 1701460 .................... 360 1701463 .................... 361 1701469 .................... 360 1701494 .................... 361 1701500 .................... 359 1701504 .................... 359 1701505 .................... 361 1701507 .................... 360 1701529 .................... 359 1701542 ............ 361, 368 1701543 .................... 368 1701548 .................... 360 1701549 .................... 360 1701550 .................... 360 1701561 .................... 361 1701703 .................... 360 1701881 .................... 361 1702153 .................... 359 1702265 .................... 360 1702276 .................... 359 1702277 .................... 359 1702280 .................... 360 1702282 .................... 360

381

PART NUMBER INDEX 1702284 ..................... 359 1702292 ..................... 359 1702293 ..................... 360 1702294 ..................... 359 1702299 ..................... 359 1702300 ..................... 359 1702400 ..................... 235 1702402 ..................... 243 1702600 ..................... 368 1702669 ..................... 368 1702688 ..................... 360 1702720 ..................... 368 1702721 ..................... 368 1702722 ..................... 368 1702788 ..................... 368 1702961 ..................... 361 1702962 ..................... 361 1703479 ..................... 368 1704174 ..................... 368 1704175 ..................... 368 1704277 ..................... 359 1760068 ............. 223, 228 1760117 ............. 111, 146 1760131 ..................... 214 1780224 ............. 224, 229 1780245 ............. 199, 201 1780250 ............. 224, 229 1780285 ..................... 229 1780286 ..................... 229 1840005 ..................... 132 1840011 ..................... 132 2000093 ..................... 109 2000098 ..................... 151 2000101 ..................... 143 2000102 ..................... 151 2000106 ..................... 131 2000109 ..................... 115 2000117 ..................... 115 2000129 ..................... 115 2000130 ..................... 115 2000135 ..................... 115 2000137 ..................... 131 2060016 ............. 109, 116 2060019 ..................... 116 2120034 ..................... 111 2120042 ............. 151, 155 2120077 ..... 123, 125, 155 2120106 ..................... 170 2120109 ..................... 169 2120110 ..... 169, 170, 364 2120112 ..................... 119 2120113 ..................... 144 2120114 ..................... 144 2120120 ..................... 170 2120129 ..................... 169 2120151 ..................... 169 2160001 16, 61, 101, 222, 223, 228, 267, 269 2160002 .... 11, 15, 16, 19, 221, 222, 227, 263, 271, 273, 277, 279 2160003 12, 62, 206, 265, 267, 269 2160006 .... 214, 224, 229, 279 2160007 ..................... 209 2180043 ..................... 171

382

2180104 .... 117, 125, 132 2180127 ................ 55, 56 2180325 ............ 309, 310 2180360 ... 109, 116, 120, 123, 125, 134, 137 2180371 .................... 146 2180380 ............ 267, 303 2180387 .... 123, 125, 155 2180389 .................... 125 2180418 .... 123, 125, 155 2180423 .................... 301 2180448 ............ 267, 303 2180467 ............ 170, 171 2180479 .................... 305 2180480 .................... 303 2180491 ............ 306, 310 2180527 .................... 283 2180535 .................... 125 2180536 ............ 125, 155 2180537 ............ 123, 137 2180540 .................... 310 2180548 ............ 301, 303 2180552 .................... 110 2180615 .................... 303 2180623 ............ 109, 125 2180630 .................... 303 2180631 .................... 303 2180642 .................... 306 2180644 .................... 169 2180651 ................ 55, 56 2180658 ...................... 59 2180660 ............ 310, 315 2180663 .................... 305 2180682 .................... 306 2180693 .................... 134 2180699 .................... 315 2180703 .................... 145 2180704 .................... 145 2180705 .................... 145 2180706 .................... 145 2180724 .................... 303 2180730 ............ 131, 137 2180749 ............ 134, 137 2200052 .................... 170 2200101 .................... 109 2200102 .................... 293 2200201 ... 143, 265, 269, 271, 281 2200202 ... 155, 265, 267, 269, 271 2200213 .................... 267 2200222 ..... 59, 267, 281, 283, 293 2200233 .................... 267 2200261 ............ 132, 138 2200283 .................... 301 2200447 .................... 169 2210003 .................... 306 2210005 .................... 310 2210014 .................... 306 2220052 ............ 305, 309 2220063 .................... 132 2220110 .................... 317 2220124 .................... 123 2220221 ............ 303, 317 2220235 .................... 297 2220236 .................... 294

2220242 .................... 170 2220251 .................... 155 2220261 ... 146, 309, 313, 317 2220265 .................... 146 2220273 ... 109, 116, 117, 132, 145 2220275 .................... 305 2220280 ............ 321, 323 2220290 .................... 125 2220295 .................... 123 2220296 ............ 123, 155 2220314 .................... 118 2220315 .... 123, 125, 155 2220317 ... 110, 111, 123, 132, 145, 152, 155 2220318 .................... 134 2220343 ............ 301, 303 2220345 ............ 293, 297 2220346 ............ 293, 297 2220356 .................... 310 2220362 ............ 293, 297 2220364 ............ 123, 125 2220366 ............ 297, 305 2220367 .................... 297 2220371 ... 291, 303, 305, 309 2220372 ............ 305, 309 2220373 ............ 305, 309 2220374 ............ 293, 306 2220375 ..... 55, 293, 297, 305, 309 2220376 .................... 306 2220377 .................... 306 2220385 ..... 55, 291, 297, 301, 305, 309 2220386 .................... 293 2220399 ... 155, 301, 305, 309 2220403 .................... 306 2220408 .................... 310 2220414 ... 293, 306, 309, 315, 317 2220415 ..... 55, 293, 297, 317 2220416 ... 309, 313, 315, 319 2220417 .................... 297 2220428 ............ 305, 309 2220429 ............ 305, 309 2220435 ...... 55, 305, 309 2220446 ............ 321, 323 2220451 .................... 305 2220466 ............ 293, 317 2220469 .................... 297 2220471 .................... 293 2220472 ... 293, 297, 301, 303, 309, 315 2220473 ... 303, 306, 309, 321, 323 2220497 .................... 317 2220500 .................... 293 2220501 .................... 303 2220504 ............ 293, 297 2220507 .... 310, 321, 323 2220536 .................... 132 2220577 .................... 301

45HA

2220579..................... 303 2220582.... 291, 293, 297, 301, 303, 305, 309, 313, 319 2220584..................... 306 2220585..................... 303 2220594....................... 55 2220596..... 297, 305, 309 2220600..................... 310 2220602..................... 309 2220604..... 301, 321, 323 2220605..... 293, 305, 310 2220606............. 310, 317 2220608..................... 323 2220609...... 55, 291, 293, 301, 303, 305, 309, 317, 321, 323 2220618...... 55, 293, 301, 309 2220619.... 291, 297, 305, 309, 323 2220621............... 56, 310 2220622............. 305, 309 2220624..................... 306 2220628..................... 305 2220633..................... 123 2220635.... 291, 301, 305, 321 2220648.... 123, 125, 146, 155 2220654..................... 303 2220659............. 293, 297 2220675..... 123, 125, 155 2220679..................... 293 2220681..................... 310 2220682............. 305, 309 2220684..................... 297 2220695..................... 310 2220696..................... 309 2220700............... 55, 309 2220703.... 301, 306, 309, 321, 323 2220710..................... 306 2220711..................... 297 2220727..................... 306 2220741............. 321, 323 2220752............. 305, 309 2220773............. 291, 305 2220800............. 293, 297 2220805..................... 145 2220810..................... 306 2220811..................... 293 2220816..................... 313 2220820..... 177, 305, 309 2220885..................... 273 2220899..................... 303 2220909..... 293, 297, 310 2360262....................... 15 2360272....................... 19 2360274....................... 15 2360277....................... 19 2360283....................... 11 2360288....................... 11 2360321....................... 11 2360322....................... 11 2360392....................... 19 2360393....................... 19

3120626

PART NUMBER INDEX 2400026 .................... 331 2400028 .................... 328 2400033 .................... 333 2420002 .................... 171 2420009 .... 179, 183, 187 2420019 .................... 111 2420024 ............ 109, 188 2420033 .................... 109 2420035 .................... 111 2420038 .................... 368 2420049 .................... 255 2420073 .................... 143 2420074 .................... 145 2420075 .................... 255 2420091 ............ 111, 145 2420106 .................... 255 2420107 .................... 145 2420108 .................... 143 2420110 .................... 131 2420111 .................... 187 2420117 .................... 110 2420125 .................... 188 2420127 .................... 188 2420128 .................... 187 2420129 .................... 187 2420130 .................... 116 2420131 ............ 116, 131 2420203 .... 127, 137, 157 2440043 ............ 222, 228 2440044 ............ 222, 228 2440056 .................... 101 2460011 .... 127, 137, 157 2460015 .................... 151 2460017 .................... 167 2500004 .................... 109 2500005 .................... 115 2540014 .................... 167 2540016 ............ 191, 192 2551292 ...................... 61 2560003 .................... 196 2560010 ............ 224, 229 2560038 .................... 243 2560040 .................... 243 2560041 ............ 236, 243 2560112 .................... 243 2580001 .................... 171 2580018 .................... 170 2580026 .................... 171 2590016 .................... 191 2600105 .... 239, 243, 251 2600132 .... 239, 243, 251 2600143 ............ 224, 229 2600157 ............ 199, 201 2620029 ...................... 61 2620034 ...................... 62 2660065 .................... 217 2660066 .................... 217 2660088 .................... 370 2680373 .................... 145 2680374 .................... 145 2680375 .................... 145 2680402 .................... 116 2720015 .... 123, 151, 155 2720016 .... 111, 123, 155 2720042 .... 116, 118, 125 2720058 ... 110, 111, 117, 125, 132, 143, 144, 145

3120626

2720112 .... 123, 125, 155 2720149 .................... 125 2720160 .................... 123 2720176 .................... 155 2720178 .................... 111 2720190 .................... 123 2720264 ............ 109, 116 2720271 ............ 132, 145 2720292 .................... 310 2720298 .................... 310 2720299 .................... 111 2720331 .................... 143 2720334 .................... 133 2720341 ............ 109, 116 2720343 .................... 305 2720351 .................... 133 2720354 .................... 118 2750532 .... 116, 131, 143 2750756 ............ 297, 315 2750757 ... 293, 297, 306, 310 2750759 ............ 297, 306 2750760 .................... 315 2750762 .................... 297 2750763 .................... 309 2750766 .................... 297 2750773 .................... 297 2750777 ............ 293, 297 2750791 .................... 297 2750834 .................... 309 2750889 ... 293, 297, 298, 309, 319 2750891 .................... 301 2750899 ............ 315, 317 2750900 ............ 291, 305 2750901 .................... 306 2750902 .................... 306 2750910 ............ 303, 309 2750911 .... 301, 321, 323 2750916 ............ 306, 323 2750918 .................... 303 2750927 ............ 293, 297 2750928 .... 293, 297, 305 2750929 ............ 293, 297 2750968 .... 297, 305, 310 2750970 ............ 305, 309 2750972 ... 293, 297, 305, 309 2750976 .... 293, 297, 309 2750977 .................... 309 2750990 ............ 305, 309 2750991 ............ 301, 305 2751002 .................... 306 2751003 .................... 309 2751004 ............ 291, 305 2751005 .................... 291 2751006 ............ 291, 321 2751010 ..... 56, 293, 297, 306, 310 2751013 .................... 293 2751015 ............ 293, 305 2751017 .... 297, 306, 309 2751018 ............ 293, 309 2751020 ............ 305, 309 2751021 .... 293, 297, 305 2751026 ............ 297, 315 2751110 .................... 301

2751111 ..................... 321 2751113 ..................... 303 2751133 ..................... 301 2751155 ..................... 321 2751161 ..................... 303 2751163 ..................... 301 2751164 ..................... 301 2751165 ............. 305, 309 2751341 ..................... 305 2751394 ..................... 306 2751409 ..................... 297 2751412 ............. 297, 309 2751427 ..................... 293 2751428 ..................... 315 2751434 ....................... 55 2751435 ....................... 55 2751467 ..................... 305 2751490 ..................... 297 2751492 ..................... 293 2751494 ..................... 297 2751502 ............. 293, 309 2751834 ..................... 323 2751851 ..................... 310 2751897 ..................... 313 2751899 ............. 297, 301 2751911 ..................... 303 2751912 ..................... 303 2752433 ..................... 317 2752435 ..................... 317 2752436 ..................... 317 2752437 ..................... 317 2752445 ..................... 317 2760064 ............. 222, 228 2760091 ..................... 175 2780134 ....................... 30 2780150 ................. 24, 35 2780153 ................. 11, 15 2780167 ........... 23, 24, 30 2780168 ................. 23, 30 2780169 ................. 23, 30 2780175 ................. 24, 30 2780191 ................. 24, 35 2780193 ................. 24, 35 2791295 ..................... 326 2791361 ............. 313, 325 2791363 ..................... 324 2791364 ..................... 325 2791365 ..................... 325 2791366 ..................... 325 2791367 ..................... 325 2791368 ..................... 326 2791370 ............. 319, 326 2791375 ..................... 324 2791378 ..................... 325 2791380 ..................... 326 2791381 ..................... 326 2791382 ............. 315, 326 2791383 ............. 315, 325 2791384 ..................... 324 2791386 ..................... 325 2791387 ............. 301, 325 2791388 ..................... 326 2791389 ..................... 326 2791390 ..................... 325 2791391 ............. 293, 324 2791392 ..................... 325 2791394 ..................... 324

45HA

2791396 .................... 326 2791397 ............ 315, 326 2791398 .................... 326 2791400 .................... 324 2791407 .................... 325 2791417 .................... 325 2791418 .................... 326 2791419 ............ 323, 326 2791455 .................... 325 2791457 .................... 324 2791468 .................... 324 2791470 .................... 324 2791471 .................... 326 2791472 .................... 326 2791473 ............ 315, 326 2791474 ............ 315, 326 2791475 .................... 324 2791484 .................... 325 2791485 .................... 324 2791486 .................... 325 2791487 ............ 301, 325 2791488 .................... 325 2791489 ............ 321, 326 2791491 .................... 326 2791543 .................... 325 2791547 .................... 324 2791597 .................... 325 2791607 ............ 309, 325 2791658 .................... 325 2791674 .................... 325 2791701 .................... 325 2791764 .................... 326 2791788 .................... 326 2791789 .................... 326 2791846 .................... 325 2791883 ............ 291, 324 2791888 .................... 324 2791964 ............ 317, 326 2791965 ............ 317, 326 2791966 .................... 326 2791970 .................... 324 2791971 ............ 297, 324 2791972 .................... 324 2791975 .................... 324 2791976 ............ 293, 324 2791977 ............ 305, 325 2792009 ............ 303, 325 2792010 .................... 325 2792011 ............ 303, 325 2792057 .................... 324 2792078 .................... 326 2792079 .................... 325 2792172 .................... 326 2792173 .................... 324 2820022 .................... 191 2820025 .................... 167 2820030 ............ 159, 160 2820031 .................... 214 2820048 .................... 133 2820049 .................... 133 2860002 ... 179, 183, 187, 364 2860012 ............ 127, 137 2880404 ............ 222, 227 2880408 ............ 151, 157 2880410 ...................... 61 2880416 ............ 151, 159

383

PART NUMBER INDEX 2900034 ................. 31, 32 2900062 ..................... 177 2900068 ............. 256, 331 2900099 ..................... 275 2900381 ..................... 263 2900396 ............. 281, 283 2900397 ..................... 112 2900449 ....................... 52 2900455 ..................... 233 2900503 ....................... 77 2900659 ....................... 48 2900660 .... 109, 115, 131, 143, 151, 159 2900661 ................. 31, 32 2900662 ....................... 41 2900693 ..................... 285 2900698 .... 65, 66, 70, 74, 324 2900705 ............. 356, 361 2900707 ....................... 99 2900708 ................. 74, 99 2900709 ....................... 99 2900733 ..................... 233 2900754 ....................... 38 2900755 ....................... 38 2900766 ....................... 43 2900767 ....................... 44 2900768 ....................... 43 2900770 .... 177, 273, 281, 283 2900774 ..................... 105 2900779 ..................... 177 2900792 .... 265, 267, 269, 271, 285 2900816 ....................... 37 2900941 ..................... 368 2901102 ..... 265, 267, 269 2901103 ............. 271, 273 2901111 ..................... 171 2901119 ..................... 277 2901123 ..................... 279 2901146 ..................... 175 2901157 ....................... 32 2901178 ..................... 275 2901184 ..................... 125 2901310 ..................... 301 2910058 ..................... 368 2910104 ..................... 368 2910479 .... 110, 117, 144, 152, 159 2915083 ..................... 101 2915084 ..................... 101 2920001 ..................... 192 2920009 ............. 191, 255 2920013 ..................... 256 2920015 .... 235, 239, 244, 247, 251 2920018 ............. 191, 255 2920019 ..................... 192 2920024 ............. 252, 330 2920026 ..... 244, 251, 329 2920028 ............. 179, 236 2920029 .... 180, 236, 244, 329 2920034 ............. 192, 329 2920060 ..................... 180 2920095 ..................... 331

384

2920096 ............ 191, 255 2920100 .................... 255 2920105 .................... 191 2920106 .................... 192 2920109 .................... 191 2920111 .................... 256 2920118 .................... 192 2920162 .... 127, 137, 157 2940006 .... 224, 229, 365 2940045 .................... 199 2940048 .... 167, 195, 199 2940050 .................... 195 2940051 .................... 201 2940052 ... 239, 243, 247, 251 2940057 .... 195, 199, 201 2940070 .................... 201 2940113 .................... 201 3010088 .................... 256 3020021 ............ 112, 119 3020025 ............ 223, 228 3040379 ...................... 61 3040520 ...................... 62 3100073 .................... 116 3160083 .... 222, 228, 233 3160130 ................ 24, 51 3160132 ...................... 48 3160145 .................... 159 3160147 ............ 101, 107 3160153 .................... 159 3160161 .................... 372 3160169 .................... 328 3160183 ............ 102, 107 3200201 .................... 110 3200202 ............ 110, 143 3200257 .................... 152 3200276 .................... 143 3200277 .................... 143 3200285 .................... 167 3200318 .................... 115 3220027 .................... 143 3220052 .................... 110 3220067 .... 110, 143, 153 3220069 .................... 151 3220074 .................... 143 3220076 ............ 117, 121 3220081 .................... 121 3220083 .................... 118 3220084 .................... 118 3220086 .................... 369 3250840 ...................... 61 3250872 ...................... 61 3250894 .................... 231 3250914 ............ 356, 360 3251028 ............ 356, 361 3251228 .................... 171 3251243 .... 171, 356, 360 3251292 .................... 146 3251476 ............ 127, 137 3251569 ............ 355, 360 3251596 .................... 256 3251766 ............ 355, 359 3251773 .................... 235 3251778 .................... 180 3251779 .................... 180 3251813 ............ 356, 360 3251837 .................... 171

3251840 .................... 184 3251841 .................... 184 3251842 .................... 235 3251843 ............ 247, 251 3251872 ............ 184, 244 3251894 ............ 239, 243 3251895 .................... 187 3251980 .................... 231 3251981 .................... 231 3251982 .................... 231 3252074 ............ 244, 251 3252144 .................... 361 3252163 .................... 160 3252224 .................... 243 3252238 .................... 257 3252356 .................... 361 3252368 .................... 235 3252369 .................... 255 3252381 .................... 184 3252382 .................... 243 3252392 .................... 239 3290801 .................... 143 3300012 .... 11, 15, 23, 24 3300029 ... 110, 117, 133, 144, 152, 159, 160, 167 3300047 ... 145, 161, 210, 236, 240, 245, 248, 252 3300048 ... 145, 161, 179, 183, 188, 236, 240, 245, 248, 252 3300134 .................... 149 3300143 .... 221, 222, 231 3300151 ... 134, 169, 195, 199, 201, 214, 256 3300175 ...................... 12 3300177 ... 179, 183, 187, 235, 239, 243, 247, 251 3300183 .................... 101 3300187 .................... 263 3300220 ............ 146, 152 3300229 ................ 12, 19 3300246 .................... 214 3300271 .................... 271 3300273 .... 263, 277, 279 3300281 ............ 265, 267 3300282 .................... 281 3300283 .................... 269 3300284 ............ 271, 273 3300286 .................... 283 3310601 ... 183, 184, 188, 236, 240, 245, 248, 252 3310801 .... 146, 179, 201 3311001 ... 116, 117, 127, 133, 149, 152, 153, 161, 179, 183, 188, 236, 245, 248 3311401 . 65, 69, 73, 109, 111, 115, 117, 127, 131, 132, 137, 144, 146, 149, 152, 157, 159, 160, 167, 170, 171, 177, 180, 184, 187, 201, 206, 217 3311405 ..... 74, 118, 121, 160, 189, 192, 195, 199, 201, 209, 213, 224, 229, 355, 360

45HA

3311501.. 65, 69, 73, 110, 127, 131, 137, 157, 159, 160, 169, 177, 192, 221 3311505.... 117, 195, 201, 205, 213, 221, 222, 227, 239, 243, 248, 251 3311601.... 11, 15, 55, 56, 69, 73, 110, 116, 125, 127, 132, 143, 145, 151, 152, 157, 160, 167, 172 3311605...... 19, 171, 206, 210, 213 3311701..................... 144 3311705..... 110, 115, 117 3311801.. 19, 23, 24, 102, 109, 116, 231 3311805.... 110, 206, 222, 224, 227, 229 3312001..................... 231 3312005..................... 231 3312202................. 61, 62 3312205....................... 15 3312602................. 12, 19 3312605....................... 62 3321001............. 109, 146 3321401..... 116, 149, 263 3321501..................... 115 3322202................. 61, 62 3322603................. 11, 15 3323002..... 12, 19, 61, 62 3323003................. 11, 16 3340454............. 221, 227 3340473..................... 209 3340545..................... 283 3340550..................... 213 3340552..................... 209 3380362..................... 151 3420157..................... 167 3420158............... 62, 167 3420292....................... 61 3420352....................... 62 3421151................. 61, 62 3421190................. 19, 20 3421246................. 61, 62 3421284....................... 59 3421340................. 12, 15 3421452..................... 102 3421453..................... 102 3421475..... 205, 206, 213 3421478..................... 205 3421480..................... 205 3421481..................... 205 3421482..................... 205 3421483..................... 205 3421489..................... 205 3421490..... 221, 222, 227 3421491..... 221, 222, 227 3421492..................... 209 3421493..................... 209 3421494..... 221, 222, 227 3421500....................... 19 3421594..................... 167 3421771..................... 209 3421780..................... 205 3421887....................... 20

3120626

PART NUMBER INDEX 3421965 ................ 12, 15 3421968 ............ 222, 227 3421991 .................... 213 3421992 .................... 213 3421993 .................... 205 3421994 .................... 205 3422414 .................... 102 3430407 ...................... 59 3431622 ................ 12, 19 3440058 .................... 240 3440816 ............ 222, 228 3441228 ............ 223, 228 3450203 .............. 59, 131 3450303 .................... 153 3450606 ...................... 19 3450608 .......... 11, 12, 15 3450609 ................ 11, 16 3480081 .................... 261 3480092 ............ 281, 283 3480098 .................... 275 3480102 .... 265, 267, 269 3480120 ............ 263, 277 3480130 .................... 271 3480134 .................... 279 3480141 ............ 271, 273 3510117 .................... 231 3510236 .................... 223 3510237 .................... 223 3510238 .................... 223 3510239 .................... 228 3510240 .................... 228 3510241 .................... 228 3510252 .................... 223 3510256 .................... 223 3510257 .................... 223 3510258 .................... 223 3510259 .................... 223 3510260 .................... 223 3510261 .................... 228 3510288 .................... 224 3510308 .................... 376 3510309 .................... 376 3510310 .................... 376 3510315 .................... 229 3510323 .................... 228 3510376 .................... 376 3510377 .................... 376 3510378 .................... 376 3510480 .................... 228 3510481 .................... 223 3510482 .................... 228 3510483 .................... 223 3510656 .................... 224 3520022 .................... 170 3520026 ... 184, 187, 188, 235, 239, 244, 251 3520028 ... 127, 137, 157, 179, 184, 187, 235, 244 3520034 ............ 121, 201 3520035 ............ 222, 228 3520046 .................... 117 3520054 .................... 201 3520068 .................... 143 3520078 .................... 134 3530244 ...................... 20 3530403 .................... 175 3531023 .................... 247

3120626

3531512 .................... 153 3531908 .................... 213 3531946 .................... 205 3532007 .................... 152 3532031 .................... 214 3532046 .................... 215 3532054 ... 209, 221, 222, 227 3532064 .................... 170 3532202 .... 195, 199, 201 3532212 .................... 195 3532260 .... 195, 199, 201 3532641 .................... 214 3532649 ...................... 61 3532675 .................... 146 3532913 .................... 167 3532914 .................... 167 3532981 .................... 196 3533031 .................... 196 3533291 .................... 115 3533445 .................... 115 3533508 ................ 65, 69 3533638 .................... 196 3533683 .................... 146 3533949 .................... 231 3534432 .................... 196 3535607 .................... 102 3536015 .................... 116 3536017 .................... 201 3536021 .................... 118 3536132 .................... 134 3536248 .................... 133 3536298 .................... 195 3536410 ...................... 20 3536597 .................... 191 3536671 .................... 361 3538390 .................... 235 3538392 .................... 243 3538437 .................... 101 3580100 .................... 151 3580134 .... 127, 137, 157 3580138 .................... 151 3580158 .................... 137 3600050 ... 110, 117, 132, 144, 152, 159 3600094 .................... 145 3600142 ... 143, 151, 159, 372 3600152 .... 109, 115, 131 3600179 .................... 177 3600181 .................... 372 3600200 ... 109, 115, 131, 141 3600201 ... 143, 151, 159, 163, 372 3600208 .... 117, 132, 159 3600213 .................... 134 3620027 ............ 110, 116 3640492 .................... 252 3640500 .................... 244 3640536 .................... 236 3640555 ... 179, 183, 240, 248 3640711 .................... 188 3720011 ............ 123, 125 3720012 .................... 155 3730095 .... 331, 332, 333

3740013 ..................... 329 3740028 ............. 149, 152 3740035 ..................... 161 3740045 ..................... 331 3740048 ..................... 149 3740049 .... 145, 161, 179, 183, 188, 236, 240, 244, 245, 248, 252, 256, 328, 329, 330, 331, 364 3740057 ..................... 237 3740058 .... 179, 183, 188, 236, 248, 328, 365 3740059 ............. 146, 152 3740061 ..................... 111 3740063 .... 179, 184, 188, 236, 237, 240, 248 3740064 ..................... 161 3740065 ..................... 145 3740066 ............. 237, 329 3740067 .... 111, 117, 133, 146, 152, 159 3740071 ..................... 149 3740077 ............. 188, 365 3740080 ..................... 330 3760004 ..................... 175 3760133 ..................... 209 3760140 ..................... 214 3760141 ..................... 275 3760170 ..................... 103 3760176 ..................... 277 3760215 ..................... 102 3760254 ..................... 214 3760255 ..................... 213 3780132 ..................... 261 3790012 .... 187, 235, 236, 239, 240, 244, 245, 247, 248, 251, 252 3790014 ....................... 97 3790015 ...... 97, 187, 239, 243, 244, 247, 251 3790016 ....................... 97 3790045 ..................... 102 3790116 ....................... 59 3790118 ....................... 97 3790155 ..................... 102 3790211 ....................... 97 3790231 ....................... 59 3790326 ..................... 261 3820001 ...... 61, 118, 355, 359 3820012 ..................... 195 3820019 .... 133, 167, 195, 199 3840561 ..................... 275 3840765 ............. 149, 152 3840833 ....................... 59 3840854 ....................... 59 3840861 ....................... 19 3840897 ..................... 153 3840898 ..................... 149 3840906 ..................... 109 3840941 ....................... 61 3840962 ....................... 11 3840979 ..... 110, 121, 149 3841005 ....................... 62 3841049 ..................... 116

45HA

3841065 ...................... 61 3841137 ...................... 62 3860037 ...................... 59 3900141 ... 263, 265, 267, 269, 271, 273, 279 3900161 .................... 196 3900170 ... 263, 265, 267, 269, 271, 273, 277, 279, 281, 283 3900175 .................... 263 3900294 ............ 240, 245 3910606 ............ 188, 236 3910608 ... 161, 183, 236, 240, 244, 248, 252 3910808 .................... 179 3910812 ............ 111, 201 3911008 .... 118, 248, 252 3911012 .... 115, 161, 248 3911020 .................... 206 3911028 ............ 206, 207 3911412 .................... 187 3931010 ............ 223, 228 3931512 .................... 151 3931612 ............ 223, 228 3931620 ............ 223, 228 3931856 .................... 102 3941003 ............ 161, 177 3941005 .................... 116 3941404 .................... 192 3941406 ... 133, 192, 195, 199, 201, 255 3951003 .................... 131 3951603 ............ 281, 283 3951820 .................... 175 3960016 .................... 261 3960047 ...................... 59 3960270 .................... 152 3960369 .................... 170 3960372 .................... 170 3960373 ................ 11, 15 3960388 ............ 121, 125 3960389 .................... 132 3960407 .................... 131 3960416 .................... 263 3960417 .................... 201 3960418 ............ 118, 201 3960423 .................... 120 3960483 .................... 118 3980003 ... 110, 117, 144, 152, 159, 160, 167 3980007 .................... 132 3980018 .................... 160 3990001 .... 328, 330, 332 3990010 ... 328, 330, 331, 332, 365 4031713 ............ 109, 116 4040215 .................... 227 4040220 .................... 221 4040222 .................... 227 4040227 .................... 227 4060087 ............ 235, 236 4060092 ... 236, 240, 245, 248, 252 4060229 ... 239, 240, 244, 245, 247, 248, 251, 252 4060679 .................... 206 4060680 .................... 206

385

PART NUMBER INDEX 4060741 ..................... 118 4060804 ............. 221, 222 4060806 ................. 74, 75 4060807 ..................... 118 4060829 ..................... 191 4060832 ..................... 201 4060959 ..................... 369 4070410 ....... 56, 169, 195 4070411 ....... 56, 169, 195 4070412 ....... 56, 169, 195 4070559 ..................... 210 4070585 ............. 223, 228 4070586 ............. 223, 228 4070587 ............. 223, 228 4070670 ............. 209, 213 4070671 ..................... 209 4070672 ..................... 209 4070676 ..................... 209 4070677 ..................... 209 4070678 ..................... 209 4070679 ..................... 169 4070690 ....................... 19 4070705 ..................... 221 4070706 ..................... 221 4070707 ..................... 222 4070744 ..................... 171 4070798 ..................... 201 4070854 ..................... 213 4070855 ..................... 213 4100026 ..................... 297 4100027 ....................... 51 4100028 ....................... 51 4100029 ....................... 51 4120002 ..................... 161 4120012 ..................... 237 4120013 .... 179, 183, 188, 236, 237, 240, 248, 329 4130190 ....................... 19 4130192 ....................... 19 4130197 ....................... 15 4130207 ....................... 11 4130210 ....................... 11 4130263 ....................... 15 4130264 ....................... 11 4130265 ....................... 11 4160022 ..................... 153 4160026 ............. 221, 227 4160028 ..................... 256 4160029 ..................... 261 4160040 ..................... 206 4160078 ....................... 59 4160110 ..................... 201 4220007 ..................... 256 4220114 ..................... 221 4220115 ....................... 19 4220137 ..................... 228 4220153 ..................... 201 4240096 ............. 109, 116 4280188 ..................... 217 4280260 ..................... 217 4300031 .... 127, 133, 145, 152, 157, 167, 169, 171, 195, 199, 201, 206, 209 4300032 .... 111, 132, 144, 159, 199, 201, 206

386

4300034 ... 11, 15, 69, 73, 111, 132, 167, 171, 172 4300038 ..... 65, 111, 118, 160, 177, 192, 222 4300042 ................ 65, 69 4300045 ...................... 19 4300068 ..... 70, 117, 137, 177 4300073 ...65, 69, 73, 195 4300078 ............ 169, 177 4300081 ............ 117, 133 4300090 .................... 115 4300092 ................ 23, 24 4300098 ...................... 73 4300106 .............. 20, 191 4300107 .................... 102 4320002 .... 239, 248, 251 4340569 .................... 127 4340571 .................... 144 4340575 ...................... 62 4340593 .................... 231 4340597 ...................... 61 4340625 ...................... 62 4360003 ... 179, 183, 187, 364 4360016 .................... 179 4360031 ............ 224, 229 4360037 .... 109, 116, 138 4360057 ... 206, 207, 256, 331, 366 4360065 ............ 134, 329 4360073 ............ 187, 364 4360089 ............ 328, 329 4360141 ... 187, 235, 239, 244, 247, 251 4360157 ............ 120, 329 4360171 .................... 191 4360181 .................... 330 4360182 ............ 120, 329 4360188 .... 123, 125, 155 4360198 ... 235, 244, 245, 248 4360199 ... 187, 235, 239, 240, 244, 245, 247, 251, 252, 364 4360200 ... 146, 179, 183, 187, 239, 244, 247, 251, 364 4360201 ... 179, 183, 184, 188, 329, 366 4360202 ... 179, 183, 187, 235, 236, 239, 240, 244, 245, 247, 248, 251, 364 4360209 ... 236, 240, 244, 248, 252, 365 4360212 ............ 188, 366 4360215 .................... 256 4360216 ... 179, 183, 188, 365 4360228 .................... 184 4360229 ............ 236, 239 4360232 ... 179, 183, 188, 365 4360233 .................... 235 4360234 .................... 235 4360236 .................... 206

4360237 .................... 206 4360265 .................... 329 4360270 .................... 328 4360271 .................... 328 4360274 ... 184, 187, 235, 239, 243, 244, 247, 251, 256, 257, 331, 365 4360277 .................... 206 4360280 .................... 191 4360282 ............ 244, 365 4360287 .................... 330 4360289 ............ 243, 365 4360294 .................... 330 4360305 .................... 256 4360542 .... 127, 137, 157 4400038 .................... 172 4400040 .................... 172 4400164 ............ 171, 172 4400239 ............ 169, 171 4400240 .................... 170 4400241 ............ 169, 170 4400242 .................... 170 4400253 ............ 169, 170 4400254 .................... 170 4400275 .................... 172 4400276 .................... 170 4400281 .................... 171 4400289 ............ 169, 170 4400325 .................... 372 4400379 ............ 169, 171 4400380 .................... 170 4400420 .................... 172 4400421 .................... 172 4420001 .................... 132 4420037 .... 187, 214, 243 4420038 .... 239, 247, 251 4420039 .................... 231 4460023 .................... 137 4460027 .................... 330 4460049 .................... 207 4460051 ... 145, 161, 179, 183, 188, 236, 240, 248 4460052 ... 145, 161, 210, 236, 240, 245, 248, 252 4460071 ... 179, 183, 224, 229, 236, 245, 248, 252 4460190 ... 127, 137, 157, 236, 240, 245, 248, 252 4460244 .... 188, 245, 252 4460298 ... 179, 184, 188, 237, 240, 245, 248, 252 4460299 ... 179, 183, 188, 236, 240, 245, 248, 252 4460300 ... 180, 184, 188, 237, 240, 245, 248, 252 4460301 ... 179, 184, 188, 237, 240, 245, 248, 252 4460302 ............ 131, 153 4460305 ... 179, 180, 184, 188, 237, 240, 245, 248, 252 4460306 ... 179, 180, 184, 188, 237, 240, 245, 248, 252 4460307 ... 180, 184, 188, 237, 240, 245, 248, 252 4460308 ............ 180, 188

45HA

4460309.... 179, 184, 237, 240, 248 4460311..... 188, 245, 252 4460467..................... 370 4460510..................... 370 4460521..................... 256 4520106....................... 26 4520110....................... 25 4520111....................... 25 4520129....................... 26 4520143................. 25, 26 4520199................. 25, 26 4530008..................... 370 4560718..................... 261 4562083..................... 227 4562346....................... 62 4562516............. 170, 171 4563330............. 281, 283 4563626..................... 153 4563647..................... 263 4563681..................... 275 4563769............. 267, 269 4563771............. 271, 273 4563827..................... 152 4563828..................... 265 4563864..................... 279 4563923..................... 102 4563953..................... 214 4563996..................... 207 4564034..................... 214 4564078..................... 145 4564079..................... 145 4564088..................... 184 4564134..................... 277 4564215..................... 145 4564367..................... 109 4564466..................... 144 4564467..................... 146 4564579..................... 227 4564591..................... 116 4564655..................... 133 4564656..................... 133 4564682..................... 116 4564711..................... 121 4565270..................... 133 4565297..................... 121 4565298..................... 121 4565718..................... 133 4565719..................... 133 4565829..................... 118 4565830..................... 116 4566518..................... 121 4566519..................... 121 4567819..................... 121 4620030..................... 101 4620036..................... 101 4620039..................... 101 4620040..................... 101 4620042..................... 101 4620051..................... 101 4620056..................... 101 4620064..................... 101 4620079..................... 101 4620080..................... 101 4620082..................... 101 4620105..................... 101 4640005..................... 177

3120626

PART NUMBER INDEX 4640013 .................... 309 4640037 ............ 321, 323 4640049 ........ 79, 85, 364 4640123 .......... 66, 70, 74 4640150 .......... 65, 69, 73 4640160 .................... 301 4640213 .................... 317 4640260 ................ 55, 56 4640261 ...................... 61 4640310 .................... 206 4640360 ................ 69, 73 4640375 .... 65, 69, 73, 79 4640383 .................... 313 4640391 .... 123, 125, 155 4640392 ................ 25, 26 4640485 ................ 56, 59 4640495 ............ 281, 283 4640509 ... 265, 269, 271, 285 4640521 .................... 177 4640522 ... 65, 66, 70, 74, 324 4640523 .. 66, 70, 74, 324 4640529 ...................... 55 4640533 ................ 65, 70 4640535 ...................... 97 4640541 ................ 65, 77 4640543 .......... 65, 69, 73 4640544 ................ 65, 85 4640554 .......... 69, 74, 87 4640555 .......... 70, 74, 85 4640556 .... 65, 70, 74, 85 4640564 ................ 65, 81 4640570 .......... 69, 73, 95 4640574 ............ 305, 317 4640580 ...................... 99 4640605 .................... 269 4640618 .................... 146 4640634 ... 267, 273, 281, 283 4640671 ................ 55, 56 4640716 ...................... 99 4640729 ...................... 55 4640744 ............ 305, 309 4640750 .................... 116 4640751 .................... 131 4640752 .................... 317 4640758 .......... 66, 70, 74 4640771 .................... 177 4640778 .................... 317 4640780 ............ 293, 306 4640866 ...................... 74 4640914 .......... 69, 74, 91 4700003 .................... 155 4711400 ... 132, 180, 184, 195, 199, 201 4711600 .... 110, 131, 144 4712200 ...................... 61 4712600 .......... 12, 19, 62 4740001 ................ 11, 15 4740003 .................... 101 4740004 ............ 101, 102 4740018 .................... 102 4740032 ................ 61, 62 4740048 .................... 101 4740067 .................... 214 4740116 .................... 143

3120626

4740120 ... 187, 239, 243, 247, 251 4740156 ...................... 16 4740158 ...... 19, 222, 228 4740185 .................... 115 4740189 .................... 102 4740199 ............ 222, 228 4740252 .................... 102 4740256 ............ 222, 228 4740273 ... 115, 144, 151, 160, 167 4740338 .................... 170 4740351 .................... 143 4740362 ............ 224, 229 4750600 ... 183, 188, 240, 244, 248, 252 4750800 ............ 179, 201 4751000 ... 117, 127, 133, 153, 161, 188 4751400 ... 11, 19, 65, 69, 73, 109, 118, 121, 123, 134, 137, 144, 146, 149, 152, 153, 155, 157, 160, 170, 177, 187, 189, 192, 195, 199, 201, 206, 209, 213, 227, 255, 355, 360 4751500 ... 61, 65, 69, 73, 109, 110, 117, 127, 131, 137, 144, 151, 157, 160, 169, 177, 195, 206, 214, 221, 239, 243, 248, 251 4751600 ... 11, 15, 19, 55, 56, 102, 117, 128, 133, 138, 152, 157, 159, 167, 171, 172, 196, 206, 207, 210, 213, 221, 222 4751700 ..... 73, 110, 115, 117 4751800 . 19, 23, 24, 109, 110, 116, 171, 222, 227, 231 4752000 .... 222, 227, 231 4752600 ...................... 62 4760600 ... 161, 184, 188, 236, 240, 245, 248, 252 4760800 ... 111, 146, 179, 183, 201 4761000 11, 15, 115, 116, 117, 127, 133, 146, 149, 153, 161, 179, 183, 188, 206, 207, 236, 240, 245, 248, 252 4761400 ... 11, 15, 19, 20, 65, 69, 73, 109, 111, 115, 117, 123, 125, 127, 131, 132, 137, 144, 146, 149, 152, 155, 157, 159, 161, 167, 169, 170, 171, 177, 180, 184, 187, 192, 195, 199, 201, 206, 209, 214, 217, 227 4761500 ... 59, 61, 65, 69, 73, 109, 110, 111, 112,

118, 119, 127, 131, 134, 137, 143, 146, 149, 151, 157, 159, 160, 169, 171, 175, 177, 192, 205, 221, 227 4761600 .... 11, 15, 20, 55, 56, 69, 73, 102, 110, 111, 112, 116, 117, 118, 119, 125, 127, 132, 134, 138, 143, 144, 146, 151, 152, 157, 159, 160, 167, 172, 209, 213, 223, 228, 283 4761700 69, 73, 109, 144, 151 4761800 .. 19, 23, 24, 102, 109, 115, 116, 132, 143, 175, 213, 222, 227, 231 4762000 ......... 23, 24, 231 4762200 ................. 61, 62 4812000 ..................... 137 4831900 .... 115, 119, 120, 134 4832000 ............. 115, 131 4842365 ..................... 111 4842561 ................. 25, 26 4842621 ................. 11, 15 4842622 ........... 11, 15, 19 4842624 ....................... 15 4842794 ........... 11, 15, 19 4842860 ....................... 15 4842862 ..................... 205 4842881 ..................... 196 4842885 ..................... 195 4842892 ..................... 235 4842905 ..................... 215 4842906 ............. 179, 183 4842912 ..................... 214 4842913 ..................... 209 4842915 ..................... 221 4842916 ..................... 209 4842919 ..................... 172 4842925 ..................... 160 4842929 ..................... 196 4842930 ....................... 19 4842961 ..................... 195 4842964 ..................... 195 4842965 ..................... 196 4842977 ..................... 196 4842978 ..................... 221 4842982 ....................... 15 4842994 ................. 25, 26 4842998 ..................... 103 4843021 ..................... 214 4843037 ..................... 206 4843044 ..................... 151 4843049 ..................... 206 4843068 ..................... 209 4843071 ..................... 214 4843075 ..................... 214 4843076 ..................... 209 4843088 ..................... 143 4843094 ....................... 11 4843150 ..................... 167 4843156 ..................... 127

45HA

4843180 .................... 143 4843198 .................... 167 4843204 ............ 196, 199 4843208 .................... 195 4843209 .................... 195 4843265 .................... 195 4843267 .................... 195 4843270 .................... 111 4843272 .................... 109 4843287 .................... 109 4843402 .................... 196 4843410 .................... 137 4843416 ............ 110, 115 4843422 .................... 145 4843427 .................... 160 4843441 .................... 143 4843497 ............ 110, 115 4843523 .................... 231 4843560 .................... 116 4843601 .................... 199 4843620 .................... 133 4843636 .................... 221 4843647 .................... 199 4843648 .................... 199 4843654 .................... 117 4843803 .................... 214 4843804 .................... 205 4843945 .................... 201 4844054 .................... 160 4844055 .................... 196 4844130 .................... 201 4844132 .................... 133 4844133 .................... 116 4844196 .................... 231 4844209 .................... 118 4844210 .................... 201 4844211 .................... 118 4860126 ...................... 26 4920096 ...................... 20 4920986 .................... 228 4921054 .................... 332 4921055 .................... 332 4921056 .................... 332 4921057 .................... 332 4921063 .................... 210 4921118 ............ 153, 332 4921119 .................... 332 4921122 ............ 153, 332 4921123 .................... 332 4921143 ............ 146, 332 4921144 ............ 146, 332 4921167 .................... 331 4921192 .................... 332 4921193 .................... 332 4921265 .................... 331 4921282 ............ 189, 331 4921305 .................... 329 4921328 .................... 332 4921361 ............ 244, 329 4931598 .................... 329 4931703 .................... 329 4931735 .................... 328 4931740 .................... 329 4931741 .................... 332 4931742 .................... 332 4931743 .................... 330 4931744 .................... 330

387

PART NUMBER INDEX 4931749 ..................... 329 4931770 ..................... 330 4931778 ..................... 328 4931779 ..................... 328 4931780 ..................... 328 4931784 ..................... 330 4931785 ..................... 332 4931786 ..................... 330 4931787 ..................... 332 4931788 ..................... 330 4931789 ..................... 332 4931791 ..................... 331 4931792 ..................... 332 4931793 ..................... 330 4931795 ..................... 332 4931796 ..................... 332 4931797 ..................... 328 4931824 ..................... 328 4931867 ..................... 330 4931887 ..................... 331 4931888 ..................... 329 4931913 ..................... 330 4931926 ..................... 331 4931934 ..................... 330 4931942 ..................... 329 4931945 ..................... 329 4931947 ..................... 328 4931964 ..................... 332 4931967 ..................... 332 4931984 ..................... 330 4931992 ..................... 329 4931998 ..................... 330 4932008 ..................... 333 4932025 ..................... 331 4932036 ..................... 333 4932047 ..................... 329 4932056 ..................... 331 4932070 ..................... 330 4932071 ..................... 331 4932075 ..................... 331 4932092 ..................... 330 4932098 ..................... 328 4932325 ..................... 331 4932335 ..................... 329 4932336 ..................... 332 4932338 ..................... 330 4932341 ..................... 329 4932490 ..................... 330 4932595 ..................... 328 4932598 ..................... 330 4932613 ..................... 331 4932614 ..................... 331 4932637 ..................... 328 4932639 ..................... 328 4932640 ..................... 328 4932647 ..................... 330 4932661 ..................... 331 4932755 ..................... 331 70000163 ................... 119 70000794 ..................... 49 70000795 ..................... 49 70000856 ..................... 49 70000857 ..................... 49 70000929 ................... 120 70001111 ......... 32, 36, 37 70001136 ................... 135 70001137 ................... 135

388

70001138 .................. 135 70001349 ........ 32, 36, 37 7000166 .................... 233 7000201 ................ 30, 31 7000202 .... 30, 31, 35, 36 7000203 ................ 30, 35 7000206 ................ 30, 31 7000214 ................ 30, 35 7000215 ...................... 32 7000217 ................ 30, 35 7000230 ................ 30, 35 7000241 ................ 31, 36 7000242 ................ 31, 36 7000245 ................ 30, 31 7000246 ...................... 30 7000247 .... 30, 31, 35, 36 7000248 ................ 30, 35 7000250 ................ 30, 32 7000251 ...................... 31 7000252 ...................... 31 7000253 ................ 30, 35 7000254 ...................... 31 7000255 ...................... 31 7000256 ...................... 31 7000257 ...................... 31 7000258 ...................... 31 7000259 ...................... 31 7000260 ...................... 32 7000261 ................ 32, 37 7000262 ................ 32, 37 7000263 .... 31, 32, 36, 37 70003151 .......... 214, 365 70003152 .................. 214 70003153 .................. 210 70003154 .................. 210 70003160 .................. 135 70003161 .................. 135 70003162 .................. 135 70003445 .............. 55, 56 7000418 ........ 81, 95, 364 7000437 ................ 82, 95 7000448 ................ 82, 95 7000468 ...................... 81 7000470 ................ 81, 95 7000482 ... 110, 117, 132, 144, 152, 159 7000549 ................ 79, 85 7000550 ...................... 79 7000558 .......... 66, 70, 74 7000581 ...................... 85 7000585 ................ 79, 85 7000586 ................ 79, 85 7000597 ...................... 85 7000598 ...................... 85 7000600 ...................... 79 7000625 ............ 224, 229 7000646 .................... 112 7000693 ............ 134, 135 7000699 ............ 134, 135 7000717 ...................... 41 7000728 ...................... 41 7000731 ................ 23, 24 7000760 ...................... 41 7000796 ...................... 41 7000877 ............ 112, 119 7000879 .................... 153 7000884 ............ 112, 119

7000891 .................... 153 7000892 ............ 112, 119 7000893 ............ 112, 119 7000894 ............ 112, 119 7000899 .................... 153 7001909 ................ 31, 36 7001911 ................ 31, 36 7001912 ................ 31, 36 7001913 ................ 31, 36 7001922 ...................... 35 7001931 ................ 31, 36 7001985 ................ 31, 36 7001997 ...................... 31 7002025 ...................... 32 7002100 .................... 233 7002103 .................... 233 7002104 .................... 233 7002105 .................... 233 7002107 .................... 233 7002110 .................... 233 7002111 .................... 233 7002112 .................... 233 7002116 .................... 233 7002117 .................... 233 7002123 .................... 233 7002125 .................... 233 7002157 .................... 107 7002262 ...................... 81 7002274 ...................... 81 7002325 ...................... 81 7002327 ...................... 81 7002333 ................ 81, 95 7002334 ................ 81, 95 7002335 ................ 81, 95 7002336 ................ 81, 95 7002338 ................ 81, 95 7002339 ................ 81, 95 7002340 ................ 81, 95 7002344 ................ 81, 95 7002345 ................ 81, 95 7002346 ................ 81, 95 7002347 ................ 82, 95 7002348 ................ 81, 95 7002821 .................... 370 7002822 .................... 370 7002823 .................... 370 7002826 .................... 370 7002828 .................... 370 7003006 ...................... 41 7003007 ...................... 41 7003047 ...................... 41 7003049 ...................... 41 7003051 ...................... 41 7003052 ...................... 41 7003054 ...................... 41 7003055 ...................... 41 7003056 ...................... 41 7003057 ...................... 41 7003059 ...................... 41 7003070 ...................... 41 7003071 ...................... 41 7003087 ...................... 37 7003088 ...................... 38 7003089 ...................... 37 7003635 .......... 69, 73, 77 7003647 ................ 69, 73 7003657 .... 127, 137, 157

45HA

7003714..................... 236 7003737............. 239, 243 7003750..................... 236 7003751............. 243, 365 7003789..................... 243 7003825................. 81, 95 7003828................. 81, 95 7003829................. 81, 95 7003830................. 81, 95 7003831................. 81, 95 7003832....................... 81 7003833....................... 81 7003835....................... 81 7003836....................... 81 7003837....................... 81 7003840....................... 81 7003841....................... 81 7004214.... 118, 131, 133, 364 7004225....................... 77 7004233....................... 77 7004248.... 110, 117, 132, 144, 152, 159 7004249.... 110, 117, 132, 144, 152, 159 7004275..................... 370 7004276..................... 370 7004289................. 69, 73 7004293....................... 55 7004365....................... 99 7004366....................... 99 7004367....................... 99 7004368.... 65, 66, 69, 70, 73, 74, 99 7004369....................... 99 7004393..................... 146 7004396............. 210, 214 7004397............. 210, 214 7004412.... 110, 117, 132, 144, 152, 159 7004414.... 110, 117, 132, 144, 152, 159 7004821................. 81, 95 7004859....................... 81 7004894................. 81, 95 7004896................. 81, 95 7004906....................... 51 7004907....................... 51 7004908....................... 51 7004910....................... 52 7004911....................... 51 7004912....................... 51 7004913....................... 51 7004914....................... 51 7004916....................... 51 7004917....................... 51 7004918....................... 51 7004927....................... 51 7004928....................... 51 7004929....................... 51 7004933....................... 51 7004936....................... 51 7004937....................... 51 7004938....................... 51 7004939....................... 51 7004941....................... 51 7004942....................... 51

3120626

PART NUMBER INDEX 7004944 ...................... 51 7004946 ...................... 51 7004948 ...................... 51 7004950 ...................... 51 7004951 ...................... 51 7004952 ...................... 51 7004953 ...................... 51 7004954 ...................... 51 7004955 ...................... 51 7004956 ...................... 51 7004957 ...................... 51 7004959 ...................... 51 7004960 ...................... 52 7005928 .................... 165 7005935 .................... 165 7005937 .................... 165 7005941 .................... 165 7005951 .................... 165 7005955 .................... 165 7005956 .................... 165 7005957 .................... 165 7005958 .................... 165 7005959 .................... 165 7005960 .................... 165 7005961 .................... 165 7005962 .................... 165 7005963 .................... 165 7005969 .................... 165 7006002 ...................... 85 7006033 ................ 79, 85 7006034 ................ 79, 85 7006036 ................ 79, 85 7006037 ................ 79, 85 7006039 ................ 79, 85 7006040 ...................... 79 7006041 ................ 79, 85 7006043 ...................... 79 7006047 ...................... 79 7006053 ...................... 79 7006055 ...................... 85 7006056 ...................... 85 7006058 ...................... 85 7006059 ...................... 85 7006060 ...................... 85 7006061 ...................... 85 7006062 ...................... 85 7006063 ...................... 85 7006074 ...................... 85 7006075 .......... 66, 70, 74 7006139 .................... 214 7006151 ............ 210, 214 7006152 ............ 210, 214 7006187 .................... 210 7006703 ...................... 48 7006704 ...................... 48 7006706 ...................... 48 7006707 ...................... 48 7006709 ...................... 48 7006710 ...................... 48 7006711 ...................... 48 7006712 ...................... 48 7006713 ...................... 48 7006714 ...................... 48 7006715 ...................... 48 7006716 ...................... 48 7006717 ...................... 48 7006719 ...................... 48

3120626

7006724 ................ 87, 91 7006725 ................ 87, 91 7006726 ...................... 87 7006727 ...................... 87 7006728 ...................... 87 7006729 ...................... 87 7006730 ................ 87, 91 7006731 ................ 87, 91 7006733 ................ 87, 91 7006737 ................ 87, 91 7006744 ...................... 87 7006745 ................ 87, 91 7006746 ................ 87, 91 7006748 ...................... 87 7006752 ...................... 87 7006756 ...................... 87 7006757 ................ 87, 91 7006760 ...................... 87 7006761 ...................... 88 7006763 ...................... 87 7006766 ...................... 48 7006767 ...................... 48 7006768 ...................... 48 7006769 ...................... 48 7006771 ...................... 88 7006773 ................ 87, 91 7006774 ...................... 48 7006776 ...................... 48 7006777 ...................... 88 7006778 ................ 88, 92 7006780 ...................... 88 7006782 ................ 88, 92 7006786 ...................... 48 7006787 ...................... 48 7006788 ...................... 48 7006789 ...................... 48 7006790 ...................... 48 7006791 ...................... 48 7006792 ...................... 48 7006794 ...................... 48 7006795 ...................... 48 7006796 ...................... 48 7006797 ...................... 48 7006798 ...................... 48 7007321 ................ 55, 56 7007323 ................ 55, 56 7007418 ...................... 49 7007419 ...................... 49 7007420 ...................... 49 7007437 ...................... 49 7007438 ...................... 49 7007439 ...................... 49 7007446 ...................... 49 7007459 ...................... 49 7007601 ...................... 31 7007603 ................ 30, 35 7007617 ...................... 36 7007634 ................ 30, 35 7007643 ................ 31, 36 7007650 .... 30, 32, 35, 37 7007651 ................ 32, 37 7007652 ................ 31, 35 7007653 ................ 31, 35 7007654 ................ 31, 35 7007669 ...................... 33 7007683 ...................... 36 7007684 ...................... 36

7007685 ....................... 36 7007686 ....................... 36 7007687 ....................... 36 7007688 ....................... 36 7007690 ....................... 36 7007691 ....................... 35 7007692 ....................... 35 7007697 ....................... 31 7007760 ....................... 97 7007914 ....................... 43 7007923 ....................... 43 7007924 ....................... 43 7007933 ....................... 43 7007937 ..................... 105 7007938 ..................... 105 7007939 ..................... 105 7007940 ..................... 105 7007941 ..................... 105 7007943 ..................... 105 7007945 ..................... 105 7007946 ..................... 105 7007950 ..................... 105 7007951 ..................... 105 7007952 ..................... 105 7007953 ..................... 105 7007954 ..................... 105 7007955 ..................... 105 7007956 ..................... 105 7007960 ..................... 105 7007970 ....................... 43 7007977 ....................... 43 7007979 ....................... 43 7007980 ....................... 43 7007983 ....................... 44 7007985 ....................... 43 7007986 ....................... 43 7007987 ....................... 43 7007991 ..................... 105 7007992 ..................... 105 7007993 ..................... 105 7008821 ..................... 189 7008828 ..................... 189 7008829 ..................... 189 7009300 ....................... 48 7009301 ....................... 48 7009305 ....................... 48 7009306 ....................... 48 7009307 ....................... 48 7009308 ....................... 48 7009309 ....................... 48 7009310 ....................... 48 7009315 ....................... 87 7009316 ....................... 87 7009319 ................. 87, 91 7009320 ................. 87, 91 7009321 ....................... 87 7009323 ................. 87, 91 7009324 ................. 87, 91 7009325 ....................... 87 7009327 ....................... 87 7009328 ....................... 87 7009329 ....................... 88 7009330 ................. 88, 91 7009361 ....................... 92 7009363 ....................... 87 7009368 ....................... 88 7009369 ....................... 88

45HA

7009395 ...................... 88 7009397 ...................... 92 7009398 ...................... 91 7009399 ...................... 92 7009537 .................... 285 7009546 .................... 285 7009548 .................... 285 7009549 .................... 285 7009550 .................... 285 7009551 .................... 285 7009552 .................... 285 7009553 .................... 285 7009554 .................... 285 7009555 .................... 285 7009556 .................... 285 7009557 .................... 285 7009558 .................... 285 7009561 .................... 285 7009562 .................... 285 7009563 .................... 285 7009564 .................... 285 7009567 .................... 285 7009568 .................... 285 7009569 .................... 285 7009739 ................ 55, 56 7009740 ...................... 77 7009741 ...................... 77 7009742 ...................... 77 7009745 .......... 65, 69, 73 7009755 ...................... 97 7009756 ...................... 97 7009757 ...................... 97 7009758 ...................... 97 7009759 ...................... 97 7009761 ...................... 97 7009762 ...................... 97 7009765 ...................... 77 7009766 ...................... 77 7009768 ...................... 77 7009778 ...................... 77 7009784 .................... 153 7009903 .................... 107 7009905 .................... 107 7009909 .................... 107 7009912 .................... 107 7009913 .................... 107 7009927 .................... 107 7009930 .................... 107 7009983 .................... 107 7009984 .................... 107 7009985 .................... 107 7009986 .................... 107 7009987 .................... 107 7009988 .................... 107 7009989 .................... 107 7009990 .................... 107 7009992 .................... 233 7010428 ................ 30, 31 7010429 ................ 31, 32 7010444 ...................... 33 7010446 ...................... 33 7010447 ...................... 33 7010448 ...................... 33 7010452 ................ 36, 37 7010453 ................ 36, 37 7010455 ...................... 35 7010459 ...................... 35

389

PART NUMBER INDEX 7010469 ................. 35, 37 7010470 ....................... 35 7010473 ................. 35, 37 7010474 ....................... 36 7010475 ....................... 37 7010476 ....................... 37 7010477 ....................... 37 7010478 ....................... 37 7010510 ................. 55, 56 7010529 ................. 65, 70 7010552 ....................... 99 7010553 ....................... 99 7010554 ....................... 99 7010555 ....................... 99 7010556 ....................... 99 7010557 ....................... 99 7010558 ....................... 99 7010559 ....................... 99 7010560 ....................... 99 7010635 ................. 69, 73 7010637 ................. 69, 73 7010652 ..................... 177 7010923 .... 110, 117, 132, 144, 152, 159 7010954 ............. 141, 163 7010955 ............. 141, 163 7010956 ..................... 163 7010957 ............. 141, 163 7010958 ..................... 163 7010959 ............. 141, 163 7010960 ............. 141, 163 7010962 ............. 141, 163 7010964 ..................... 141 7010965 ............. 141, 163 7010966 ..................... 141 7010967 ..................... 141 7010968 ..................... 141 7010969 ............. 141, 163 7010970 ............. 141, 163 7010971 ............. 141, 163 7010972 ..................... 163 7010974 ..................... 163 7010975 ..................... 163 7010976 ............. 141, 163 7010977 ..................... 163 7010979 ..................... 141 7010980 ..................... 141 7010981 ..................... 141 7010982 ..................... 141 7011712 ....................... 43 7011713 ....................... 43 7011714 ....................... 44 7011715 ....................... 44 7011716 ....................... 43 7011717 ....................... 43 7011903 ..................... 243 7011907 ............. 243, 365 7012300 ....................... 92 7012319 ....................... 91 7012322 ....................... 91 7012325 ....................... 91 7012326 ....................... 91 7012327 ....................... 91

390

7012328 ...................... 91 7012329 ...................... 91 7012330 ...................... 91 7012331 ...................... 92 7012332 ...................... 92 7012333 ...................... 91 7012334 ...................... 92 7012335 ...................... 92 7012336 ...................... 92 7012337 ...................... 92 7012338 ...................... 92 7012339 .............. 91, 364 7012340 ...................... 92 7012383 ...................... 91 7012505 ...................... 99 7012506 ...................... 99 7012507 ...................... 99 7012509 ...................... 99 7012510 ...................... 99 7012511 ...................... 99 7012513 .... 127, 137, 157 7012514 .... 127, 137, 157 7012518 .......... 66, 70, 74 7012558 .... 127, 137, 157 7012564 ............ 112, 119 7012570 .................... 102 7012571 .................... 102 7012575 .................... 134 7012577 ............ 112, 119 7012578 ............ 112, 119 7012588 .................... 159 7012589 .................... 159 7012598 ............ 134, 366 7012599 ............ 134, 135 7012611 .................... 243 7012612 .................... 244 7012626 .................... 134 7012649 .................... 206 7012650 .................... 102 7012651 .................... 102 7012661 .................... 118 7012698 .................... 134 7012906 ... 66, 70, 74, 75, 364 7012907 .... 66, 70, 74, 75 7012959 ...................... 74 7013710 .... 117, 132, 159 7013711 .... 117, 132, 159 7013712 .... 117, 132, 159 7014100 ...................... 37 7014101 ...................... 37 7014102 ...................... 37 7014103 ...................... 37 7014108 ...................... 37 7014109 ...................... 37 7014110 ...................... 37 7014112 ...................... 37 7014113 ...................... 37 7014500 .... 112, 120, 366 7014502 .................... 366 7014680 ............ 112, 120 7014681 ............ 112, 120 7014682 ............ 112, 120

7014683 .................... 134 7014687 .................... 120 7016308 .................... 134 7016309 .................... 135 7016331 ............ 134, 135 7016332 .................... 135 7016602 .................... 120 7016654 .................... 370 7016655 .................... 370 7017067 ................ 30, 35 7017080 ...................... 30 7017096 ................ 30, 35 7017516 .................... 125 7018602 ...................... 43 7018603 ...................... 43 7018605 ................ 43, 44 7018606 ...................... 43 7018607 ...................... 43 7018608 ...................... 44 7018609 ...................... 43 7018612 ................ 23, 24 7019607 ............ 134, 135 7019665 .................... 112 7019666 ............ 112, 119 7019667 .................... 120 7019668 ............ 112, 120 7019670 ............ 112, 119 7019917 .................... 120 7019919 .................... 120 7019933 ............ 112, 119 7019934 .................... 119 7019935 .................... 119 7019936 .................... 119 7019937 .................... 119 7019938 .................... 119 7019939 .................... 119 7019941 .................... 119 7019942 .................... 119 7019943 .................... 119 7019944 .................... 120 7019945 .................... 120 7019946 .................... 120 7019947 .................... 120 7019948 .................... 120 7019949 .................... 120 7019950 .................... 119 7019951 .................... 119 7019954 .................... 120 7019959 .................... 120 7019960 .................... 120 7019987 .................... 120 7019989 .................... 120 7019998 .................... 120 7020027 .................... 135 7020028 .................... 112 7020029 .................... 112 7020030 .................... 112 7020108 .... 127, 137, 157 7020109 .... 127, 137, 157 7020110 .... 127, 137, 157 7020111 .... 127, 137, 157 7020132 .................... 153 7020133 .................... 153

45HA

7020190..... 127, 137, 157 7020191..... 127, 137, 157 7020193..... 127, 137, 157 7020404..................... 135 7020406..................... 135 7020411..................... 135 7020414............. 134, 135 7020417..................... 134 7020424..................... 135 7020425..................... 135 7020426..................... 135 7020429..................... 135 7020434..................... 135 7020437..................... 134 7020456..................... 134 7020465............. 134, 135 7020467..................... 135 7020477..................... 135 7020496..................... 134 7021249....................... 49 7021256....................... 49 7021275....................... 49 7022101..................... 120 7022102..................... 120 7022103..................... 120 7022104..................... 120 7022172..................... 120 7022173..................... 120 7022174............. 119, 366 7022176..................... 120 7022180..................... 120 7022302....................... 49 7022311....................... 49 7022314....................... 49 7022321....................... 49 7022322....................... 49 7022324....................... 49 7022325....................... 49 7022326....................... 49 7022328....................... 49 7022368....................... 49 7022371....................... 49 7023471..................... 119 7023668..................... 120 7023670..................... 120 7023910....................... 49 7024321..................... 119 7024413..................... 135 7024862....................... 49 7024865....................... 49 7024867....................... 49 7024868....................... 49 7024871....................... 49 7025153..................... 119 7026199..... 127, 137, 157 7027607..................... 119 7027646..................... 119 7027740....................... 49 7997689....................... 36 8320270..................... 135 9981834....................... 62

3120626