JLG 1532E 1932E 2033E 2046E 2646E 2658E ANSI Parts Manual - PDF DOWNLOAD

Illustrated Parts Manual

Models 1532E/1932E 2033E/2046E 2646E/2658E P/N 3120726 January 27, 2012

REVISION LOG Power Down Machines include machines built through S/Ns 34920 except those S/Ns listed below.

Gravity Down Machines include machines with S/Ns 33685, 33686, 33687, 33691, 33692, 33693, 33697, 33698, 33699, 33701 to 33707, 34044, 34049, 34141, 34142, 34143, 34172, 34173, 34174 and 34921 to present.

April 1997

Original Issue (Separated 3123000 Complete Manual into 3 Individual Manuals. Added Gravity Down Machine components.)

June 1997

Change 1 Affected Pages: Cover and Pages A and i Section 1 Pages: 1-5/1-5A Blank, 1-5B,1-14,1-15,1-20,1-21/1-22 Blank, 1-23,1-32 Section 2 Pages: 2-11/2-12 Blank, 2-13,2-17/2-18 Blank Section 3 Pages: 2-23/3-24 Blank, 3-31 Section 4 Pages: 4-1, 4-24 to 4-31/4-32 Blank Section 5 Pages: 5-3 Section 6 Pages: 6-6, 6-7 Section 7 Pages: 7-6, 7-7, 7-8, 7-10, 7-11, 7-12 Section 9 Pages: 9-10 Section 10 Pages: 10-1, 10-2

May 1998

Revised

July 1, 1999

Revised

August 1, 2000

Revised

May 30, 2002 June 14, 2004

Revised Revised

January 31, 2009

Revised

January 27, 2012

Revised

3120726

1532E/1932E 2033E/2046E 2646E/2658E

A

REVISION LOG

B

1532E/1932E 2033E/2046E 2646E/2658E

3120726

TABLE OF CONTENTS FIGURE NO.

TITLE

PAGE NO.

SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1 1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8 1-9 1-10 1-11

DRIVE AND STEERING INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 DRIVE MOTOR ASSEMBLIES - WHITE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8 DRIVE MOTOR ASSEMBLIES - EATON. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12 AXLE/BRAKE INSTALLATIONS (POWER DOWN MACHINES) . . . . . . . . . . . . . . . . . . . 1-14 AXLE/BRAKE INSTALLATIONS (GRAVITY DOWN MACHINES) . . . . . . . . . . . . . . . . . . 1-18 JLG POTHOLE PROTECTION SYSTEM INSTALLATION (POWER DOWN MACHINES) 1-20 JLG POTHOLE PROTECTION SYSTEM INSTALLATION (GRAVITY DOWN MACHINES)1-24 FRAME MOUNTED COMPONENTS INSTALLATION (POWER DOWN MACHINES) . . 1-28 FRAME MOUNTED COMPONENTS INSTALLATION (GRAVITY DOWN MACHINES) . 1-34 BATTERY CHARGER ASSEMBLIES - STANDARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-40 BATTERY CHARGER ASSEMBLIES - REPLACEMENT KIT. . . . . . . . . . . . . . . . . . . . . . 1-44

SECTION 2 - GROUND COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1 2-1 2-2 2-3 2-4 2-5 2-6 2-7

HYDRAULIC COMPONENTS AND COVER INSTALLATION - 1532E/1932E (POWER DOWN MACHINES) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

HYDRAULIC COMPONENTS AND COVERS INSTALLATION - 1532E/1932E (GRAVITY DOWN MACHINES) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

HYDRAULIC COMPONENTS AND COVERS INSTALLATION 2033E/2046E/2646E/2658E (POWER DOWN MACHINES). . . . . . . . . . . . . . . . . . .

HYDRAULIC COMPONENTS AND COVERS INSTALLATION 2033E/2046E/2646E/2658E (GRAVITY DOWN MACHINES). . . . . . . . . . . . . . . . . .

VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ELECTRICAL COMPONENTS INSTALLATIONS (AT GROUND CONTROLS) . . . . . . .

BATTERY INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-2 2-4 2-6 2-10 2-14 2-18 2-22

SECTION 3 - SCISSOR ARMS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1 3-1 3-2 3-3 3-4 3-5 3-6 3-7 3-8

SCISSOR ARMS INSTALLATION - 1532E (POWER DOWN MACHINES) . . . . . . . . .

SCISSOR ARMS INSTALLATION - 1532E (GRAVITY DOWN MACHINES) . . . . . . . . .

SCISSOR ARMS INSTALLATION - 1932E (POWER DOWN MACHINES) . . . . . . . . . . .

SCISSOR ARMS INSTALLATION - 1932E (GRAVITY DOWN MACHINES) . . . . . . . . .

SCISSOR ARMS INSTALLATION - 2033E/2046E (POWER DOWN MACHINES) . . . .

SCISSOR ARMS INSTALLATION - 2033E/2046E (GRAVITY DOWN MACHINES) . . . .

SCISSOR ARMS INSTALLATION - 2646E/2658E (POWER DOWN MACHINES) . . . .

SCISSOR ARMS INSTALLATION - 2646E/2658E (GRAVITY DOWN MACHINES) . . . .

3-2 3-6 3-10 3-14 3-18 3-22 3-26 3-30

SECTION 4 - PLATFORM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1 4-1 4-2 4-3 4-4 4-5 4-6 4-7 4-8

3120726

PLATFORM INSTALLATION - MANUALLY OPERATED EXTENSION . . . . . . . . . . . . .

HANDRAILS AND EXTENSION INSTALLATION - STANDARD RAILS (MANUALLY OPERATED) (1532E/1932E) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

HANDRAILS AND EXTENSION INSTALLATION -STANDARD RAILS (MANUALLY OPERATED) (2033E/2046E/2646E/2658E) . . . . . . . . . . . . . . . . . . . .

HANDRAILS AND EXTENSION INSTALLATION - FOLDDOWN RAILS (MANUALLY OPERATED) (1532E/1932E) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

HANDRAILS AND EXTENSION INSTALLATION - FOLDDOWN RAILS (MANUALLY OPERATED) (2033E/2046E/2646E/2658E) . . . . . . . . . . . . . . . . . . . .

PLATFORM ASSEMBLY - POWER OPERATED (2033E/2046E/2646E/ 2658E) . . . .

EXTENSION INSTALLATION - POWER OPERATED (2033E/2046E/ 2646E/2658E) .

HANDRAILS INSTALLATION - POWER OPERATED PLATFORMS (2033E/2046E/2646E/2658E) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1532E/1932E 2033E/2046E 2646E/2658E

4-2 4-8 4-12 4-18 4-22 4-28 4-32 4-36

i

TABLE OF CONTENTS FIGURE NO. 4-9 4-10 4-11 4-12

TITLE

PAGE NO.

HANDRAILS INSTALLATION - OPTIONAL FOLDDOWN RAILS POWER OPERATED PLATFORM (2046E/2646E) . . . . . . . . . . . . . . . . . . . . . . . . . . 4-40 PLATFORM CONSOLE BOX ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-44 CONTROLLER ASSEMBLY - OEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-48 CONTROLLER ASSEMBLY - PQ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-50

SECTION 5 - CYLINDERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1 5-1 5-2 5-3 5-4 5-5 5-6 5-7 5-8 5-9

BRAKE CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 LIFT CYLINDER COMPONENTS ASSEMBLY(1532/1932 POWER DOWN MACHINES BUILT PRIOR TO S/N 27181) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4 LIFT CYLINDER COMPONENTS ASSEMBLY (1532/1932 POWERDOWN MACHINES BUILT S/N 27181 TO PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8 LIFT CYLINDER COMPONENTS ASSEMBLY (1532E/1932E GRAVITY DOWN MACHINES) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10 LIFT CYLINDER COMPONENTS ASSEMBLY (2033E/2046E POWER DOWN MACHINES BUILT PRIOR TO S/N 27085 & 2646E/2658E POWER DOWN MACHINES BUILT PRIOR TO S/N 26916) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14 LIFT CYLINDER COMPONENTS ASSEMBLY (2033E/2046E POWER DOWN MACHINES BUILT S/N 27085 TO PRESENT & 2646E/2658E POWER DOWN MACHINES BUILT S/N 26916 TO PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18 LIFT CYLINDER COMPONENTS ASSEMBLY (2033E/2046E/2646E/2658E GRAVITY DOWN MACHINES) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22 PLATFORM EXTENSION CYLINDER ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26 STEER CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28

SECTION 6 - HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1 6-1 6-2 6-3

HYDRAULIC DIAGRAM (POWER DOWN MACHINES) . . . . . . . . . . . . . . . . . . . . . . . 6-2 HYDRAULIC DIAGRAM (GRAVITY DOWN MACHINES) . . . . . . . . . . . . . . . . . . . . . . . 6-6 HYDRAULIC DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10

SECTION 7 - ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1 7-1 7-2 7-3 7-4

ELECTRICAL DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 STANDARD ELECTRICAL DIAGRAM (POWER DOWN MACHINES) . . . . . . . . . . . . . 7-4 STANDARD ELECTRICAL DIAGRAM (GRAVITY DOWN MACHINES) . . . . . . . . . . . . . 7-6 HARNESS AND CABLE ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8

SECTION 8 - DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1 8-1 8-2 8-3 8-4 8-5

DECALS INSTALLATION - 1532E/1932E POWER DOWN MACHINES (STANDARD) . 8-2 DECALS INSTALLATION - 1532E/1932E POWER DOWN MACHINES (COUNTRY SPEC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6 DECALS INSTALLATION - 2033E/2046E/2646E/2658E POWER DOWN MACHINES (STANDARD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10 DECALS INSTALLATION - 2033E/2046E/2646E/2658E POWER DOWN MACHINES (COUNTRY SPEC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-14 DECAL INSTALLATION - GRAVITY DOWN MACHINES . . . . . . . . . . . . . . . . . . . . . . . . 8-18

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK . . . . . . . . . . . . . . . . . . . . . . . . .9-1 SECTION 10 - SPECIAL OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-1

ii

1532E/1932E 2033E/2046E 2646E/2658E

3120726

TABLE OF CONTENTS FIGURE NO.

TITLE

PAGE NO.

SECTION 11 - PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-1

3120726

1532E/1932E 2033E/2046E 2646E/2658E

iii

TABLE OF CONTENTS FIGURE NO.

iv

TITLE

1532E/1932E 2033E/2046E 2646E/2658E

PAGE NO.

3120726

SECTION 1 FRAME TABLE OF CONTENTS FIGURE

1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8 1-9 1-10 1-11

3120726

DESCRIPTION

DRIVE AND STEERING INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DRIVE MOTOR ASSEMBLIES- WHITE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DRIVE MOTOR ASSEMBLIES- EATON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

AXLE/BRAKE INSTALLATIONS (POWER DOWN MACHINES) . . . . . . . . . . . . . . . . . . . . . . . .

AXLE/BRAKE INSTALLATIONS (GRAVITY DOWN MACHINES) . . . . . . . . . . . . . . . . . . . . . . .

JLG POTHOLE PROTECTION SYSTEM INSTALLATIONS (POWER DOWN MACHINES) . . .

JLG POTHOLE PROTECTION SYSTEM INSTALLATIONS (GRAVITY DOWN MACHINES) . .

FRAME MOUNTED COMPONENTS INSTALLATIONS (POWER DOWN MACHINES) . . . . . .

FRAME MOUNTED COMPONENTS INSTALLATIONS (GRAVITY DOWN MACHINES) . . . . .

BATTERY CHARGER ASSEMBLIES - STANDARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

BATTERY CHARGER ASSEMBLIES - REPLACEMENT KIT . . . . . . . . . . . . . . . . . . . . . . . . . .

1532E/1932E 2033E/2046E 2646E/2658E

PAGE

1-2 1-8 1-12 1-14 1-18 1-20 1-24 1-28 1-34 1-40 1-44

S E C T I O N 1 F R A M E

1-1

SECTION 1 FRAME S E C T I O N

FIGURE 1-1. DRIVE AND STEERING INSTALLATION 21 59

14

23 4 MODELS 1532E 1932E 2033E

1 F R A M E

18

22

12 20 4 301

10 58

19

JAPAN SPEC

60 63

61

62

56

53

51

17

52

104

14

118 114

121

9A

122 57

9

55

123 106

5 26 54 4

120

201 (1532E/1932E) 202 (2033E)

301

7 8

3

104

119

112

124 MODELS 2046E 2646E 2658E 202

110 104 115

102 109A

151

117

109 114 105 125

116 113

152

108

104 107

103

JAPAN SPEC

153 154 155

1-2

1532E/1932E 2033E/2046E 2646E/2658E

3120726

SECTION 1 FRAME FIGURE 1-1. DRIVE AND STEERING INSTALLATION FIG & ITEM #

PART NUMBER

DESCRIPTION DRIVE AND STEERING INSTALLATION - 1532E/ 1932E/2033E

1 to 2 3 4 5 6 7 8 9 9A 10

11 12

13 14 15 to 16 17 18 19 20 21 22 23 24 to 25 26

Not Used 0641826 4740453 3311801 0100011 3450406 3300255 2780216 7012613

1683351 1683428 Not Used 2160002 2160006 2160008 1120064 Not Used 3450403 Not Used 0962013 3430824 3780166 4740419 1120417 0641611 4711600 Not Used 4761800

0255933 0256636 0257567 0255597

0256635

0257568 0258882

3120726

QTY.

Bolt 1/2"-13NC x 3 1/4" Flatwasher 1/2" Special Nut 1/2"-13NC Loctite #242 (Not Shown) Pin, Cotter 1/8" x 1 1/2" Nut, Wheel Hub Bolt, Wheel (5 Per Hub) Steer Cylinder Assembly Options (See Section 5 for Breakdown): Prior to S/N 24267 S/N 24267 to Present

8 A/R 8 A/R 2 10 2 10 1

Fitting, Grease (Prior to S/N 30800) Fitting, Grease (S/N 30800 to S/N 42315) Fitting, Grease (S/N 42315 to Present) Cap, Grease Fitting

2 2 2 A/R

Pin, Cotter 1/8" x 3/4"

2

Bushing, Fiberglide Pin, Clevis O-Ring Washer, Thrust Cap Bolt 3/8"-16NC x 1 3/8" Flatwasher 3/8" Narrow

2 1 2 2 2 2 2

Lockwasher 1/2" (S/N 28527 to Present)

8

DRIVE AND STEERING INSTALLATIONS - 1532E/ 1932E/2033E (VARIABLE PARTS) 1532E/1932E (Prior To S/N 24267) 1532E/1932E (S/N 24267 to S/N 36748) 1532E/1932E (S/N 36748 to Present) 2033E With Manually Operated Extension (Standard Machines) (Prior to S/N 24267 Except S/N 23603, 23604 & 23605) 2033E With Manually Operated Extension (Standard Machines) (S/N 23603, 23604, 23605 & 24267 to S/N 36748) 2033E With Manually Operated Extension (Standard Machines) (S/N 36748 to Present) 2033E With Power Operated Extension (Standard Machines)

1532E/1932E 2033E/2046E 2646E/2658E

REV.

Ref.

S E C T I O N 1 F R A M E

Ref. Ref. Ref. Ref. Ref.

B 10 7 B

Ref.

9

Ref.

6

Ref.

1

1-3

SECTION 1 FRAME S E C T I O N

FIGURE 1-1. DRIVE AND STEERING INSTALLATION FIG & ITEM #

PART NUMBER 0257723 0257723

51 3841296 3841322 3841387 3841273

1 F R A M E

3841321 3841379 52 4130336 4130329 4130348 53 Not Required 4566833 54 3160207 3160219 3160214

3160220 3160208 55 3430811 3430812 56 0630495 0630516 0630495 57 0962014 0962085 0962014 58

59 60

4711800 4740453 0100001 Not Required 1670838

1-4

DESCRIPTION 2033E With Manually Operated Extension (Japanese Machines) 2033E With Power Operated Extension (Japanese Machines) Tie-Rod Options: 1532E/1932E Prior to S/N 24267 1532E/1932E S/N 24267 to S/N 45299 1532E/1932E S/N 45299 to Present 2033E Prior to S/N 24267 except S/N 23603, 23604 & 23605 2033E S/N 23603, 23604, 23605 & 24267 to S/N 40773 2033E S/N 40773 to Present Spindle Options: 1532E/1932E 2033E (Standard) 2033 (Japanese) Spacer Options: 1532E/1932E 2033E Drive Motor Assembly Options: 1532E/1932E Prior to S/N 36748 (See Figure 1-2 for Breakdown) 1532E/1932E S/N 36748 to Present (See Figure 1-3 for Breakdown) 2033E with Manually Operated Extension Built Prior to S/N36748 (See Figure 1-2 For Breakdown) 2033E with Manually Operated Extension Built S/N 36748 to Present (See Figure 1-3 For Breakdown) 2033E with Powered Operated Extension (See Figure 1-2 For Breakdown) Pin, Clevis Options: 1532E/1932E 2033E Bolt, Shoulder Options: 1532E/1932E Prior to S/N 28527 1532E/1932E S/N 28527 to Present 2033E Spacer, Bushing Options: 1532E/1932E Prior to S/N 28527 1532E/1932E S/N 28527 to Present 2033E Flatwasher 1532E/1932E 2033E Adhesive (S/N 41485 to Present) Spacer Options: Standard Machines Japanese Machines

1532E/1932E 2033E/2046E 2646E/2658E

QTY.

REV.

Ref.

6

Ref.

1

1

1 1 1 2

A/R 0 2 2

1

2

2

1

A/R A/R 0 2

3120726

SECTION 1 FRAME FIGURE 1-1. DRIVE AND STEERING INSTALLATION FIG & ITEM #

PART NUMBER

61 Not Required 0641412 62 Not Required 4711400 63

64

101 102

103 104 105 106 107 108 109 109A 110

111 112

113 114 115 116 117 118 119 120 121 122 123 124 125 126

3120726

Not Required 3311405 0100081

DESCRIPTION Bolt Options: Standard Machines Japanese Machines Flatwasher Options: Standard Machines Japanese Machines Locknut Options: Standard Machines Japanese Machines Adhesive #454

QTY.

REV.

A/R 0 8 A/R 0 16 A/R 0 2 A/R

DRIVE AND STEERING INSTALLATION - 2046E/2646E/ 2658E (STANDARD PARTS)

Ref.

Spindle Options: Standard Spec Japanese Spec Bolt 1/2"-13NC x 3 1/4" Flatwasher 1/2" Special Nut 1/2"-13NC Loctite #242 Pin, Cotter 1/8" x 1 1/2" Nut, Wheel Hub Bolt, Wheel (5 Per Hub) Steer Cylinder Assembly Options (See Section 5 for Breakdown): Prior to S/N 24267 S/N 24267 to Present

2

8 10 8 A/R 2 10 2 10 1

Fitting, Grease (Prior to S/N 30800) Fitting, Grease (S/N 30800 to S/N 42315) Fitting, Grease (S/N 42315 to Present) Cap, Grease Fitting Pin, Clevis Pin, Cotter 1/8" x 3/4" Bolt, Shoulder Spacer Bushing, Fiberglide Pin O-Ring Thrustwasher Cap Bolt 3/8"-16NC x 1 1/2" Flatwasher 3/8" Narrow Spacer Lockwasher 1/2" Adhesive #454 (Not Shown)

2 2 2 A/R 1 2 2 2 2 1 2 2 2 2 2 2 8 A/R

1 F R A M E

Not Used 4130332 4130349 0641826 4740453 3311801 0100011 3450406 3300255 2780216 7012613

1683351 1683429 Not Used 2160002 2160006 2160008 1120064 3430812 3450403 0630495 0962014 0962013 3430824 3780166 4740419 1120417 0641612 4711600 4566833 4761800 0100081

1532E/1932E 2033E/2046E 2646E/2658E

S E C T I O N

1-5

SECTION 1 FRAME S E C T I O N

FIGURE 1-1. DRIVE AND STEERING INSTALLATION FIG & ITEM #

PART NUMBER

0255634 0256653 0257570 0257571 0256653

1

0257722 0255635 0256654 0257572 0256654 0258631

F R A M E

151 3841277 3841320 3841278 3841324 3841320 3841324 152 3160208 3160220 3160221 3160208 3160208 3160221 3160208 153 Not Required 1670839 154 Not Required 0641406 155 Not Required 4711400

1-6

DESCRIPTION

QTY.

DRIVE AND STEERING INSTALLATIONS - 2046E/ 2646E/2658E (VARIABLE PARTS) 2046E/2646E Standard Machine (Prior To S/N 24267) 2046E/2646E Standard Machines (S/N 24267 to S/N 36748) 2046E Standard Machines (S/N 36748 to S/N 37751) 2646E Standard Machines (S/N 36748 to S/N 37751) 2046E/2646E Standard Machines (S/N 37751 to Present) 2646E Japanese Machines 2658E Standard Machines (Prior to S/N 24267) 2658E Standard Machines (S/N 24267 to S/N36748) 2658E Standard Machines (S/N 36748 to S/N 37751) 2658E Standard Machines (S/N 37751 to Present) 2658E (Japanese Machines)

Ref.

Tie-Rod Options: 2046E/2646E Prior to S/N 24267 2046E/2646E S/N 24267 to Present 2658E Prior to S/N 24267 2658E S/N 24267 to S/N 36748 2658E S/N 36748 to S/N 37751 2658E S/N 37751 to Present Drive Motor Assembly Options: 2046E/2646E (Prior to S/N 36748) (See Figure 1-2 for Breakdown) 2046E (S/N 36748 to S/N 37751) (See Figure 1-3 for Breakdown) 2646E (S/N 36748 to S/N 37751) (See Figure 1-3 for Breakdown) 2046E/2646E (S/N 37751 to Present) (See Figure 1-2 for Breakdown) 2658E (Prior to 36748) (See Figure 1-2 for Breakdown) 2658E (S/N 36748 to S/N 37751) (See Figure 1-3 for Breakdown) 2658E (S/N 37751 to Present) (See Figure 1-2 for Breakdown) Cover (Japan Spec) Standard Machines Japanese Machines Bolt 1/4"-20NC x 3/4" (Japan Spec) Standard Machines Japanese Machines Flatwasher 1/4"-20NC (Japan Spec) Standard Machines Japanese Machines

1532E/1932E 2033E/2046E 2646E/2658E

REV.

Ref.

B

Ref.

9

Ref. Ref. Ref.

2 2 9

Ref. Ref. Ref. Ref. Ref. Ref.

5 B 9 2 9 2

1

2

A/R 0 2 A/R 0 8 A/R 0 8

3120726

SECTION 1 FRAME FIGURE 1-1. DRIVE AND STEERING INSTALLATION FIG & ITEM #

PART NUMBER 0255680 0255683

201 4520175 4520177

0255679 0255682 0256334 0257156 202 4520174 4520176 4520183 4520191

2360399 2360428 2360399 2360428 2360418 2360429 2360395 2360430 2360447 2360396 2360432 2360446 2360443 2360397 2360434 2360442 301

3120726

0962017

DESCRIPTION TIRE AND WHEEL INSTALLATIONS - 1532E/1932E Black Tire And Wheel Installation Standard Non-Marking Tire And Wheel Installation Tire Options: Black - 4.50 x 14 Non-Marking Standard TIRE AND WHEEL INSTALLATIONS - 2033E/2046E/ 2646E/2658E Black Tire And Wheel Installation Standard Non-Marking Tire And Wheel Installation Flotation Tire And Wheel Installation - 7.5 x 16 Flotation Tire And Wheel Installation - 7 x 16 Tire Options: Black - 5.0 x 16 Non-Marking Standard Flotation - 7.5 x 16 Flotation - 7 x 16 FRAME WELDMENTS OPTIONS: Note: To determine Power or Gravity Down refer to page A. 1532E (Power Down) 1532E (Gravity Down) 1932E (Power Down) (Common) 1932E (Gravity Down) (Common) 1932E (Power Down) (Canada Only) 1932E (Gravity Down) (Canada Only) 2033E (Power Down) 2033E (Gravity Down) (Standard Machines) 2033E (Gravity Down) (Japanese Machines) 2046E/2646E (Power Down) 2046E/2646E (Gravity Down) (Standard Machines) 2046E/2646E (Gravity Down) (Japanese Machines) 2646E (Gravity Down) (Power Deck Machines) 2658E (Power Down) 2658E (Gravity Down) 2658E (Gravity Down) (Power Deck Machines) Bushing

1532E/1932E 2033E/2046E 2646E/2658E

QTY.

REV.

Ref. Ref. Ref. 4 A/R A/R

S E C T I O N 1

Ref. Ref. Ref. Ref. Ref.

F R A M E

4 A/R A/R A/R A/R Ref.

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4

1-7

SECTION 1 FRAME S E C T I O N

FIGURE 1-2. DRIVE MOTOR ASSEMBLIES - WHITE

25

53

24 10 22

1 52

F R A M E

23

51 19 18

9

17 8

54 16

28 14

15

27 54 12 7 5

6

11 4 3 2 1 55

1-8

1532E/1932E 2033E/2046E 2646E/2658E

3120726

SECTION 1 FRAME FIGURE 1-2. DRIVE MOTOR ASSEMBLIES - WHITE FIG & ITEM #

PART NUMBER

DESCRIPTION DRIVE MOTOR ASSEMBLY (STANDARD PARTS)

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 to 21 22 23 24 25 26 27 28

Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit Kit KIt Not Used 7016400 7016401 7016402 7016403 7016404 7016405 Not Used Kit Kit 7016413 Not Serviced Not Used 7016410 7016411 7005898 7005896 7005897 7016408

3160207 3160214 3160208 51 7016414 7016419 7016406 52 7016415 7016420 7016407 53 7016416 7016409 7016409 54 7005899 7016418 7005899

3120726

QTY.

Seal, Dust Ring, Wire Shim, Back-Up Seal, High Pressure Shim, Back-Up Seal, Back-Up Seal, Shaft Seal, Housing Seal, Body Seal, End Cover Carrier, Seal Thrust Washer

1 1 1 1 1 1 1 1 2 1 1 1

Bearing, Front Housing Housing Bearing, Rear Housing Link, Drive Manifold Boot, Manifold

1 1 1 1 1 1

Plate, Balance Ball, Steel Cover, End Tag, Identification

1 4 1 1

Shaft Key –––––––––– Seal and Carrier Kit (Includes Kit P/N’s 7005896 and 7005897) Seal Kit (Includes Items 1-10) Carrier Kit (Includes Items 11 and 12) Balance Plate Kit (Includes Items 22 and 23)

1 1

DRIVE MOTOR ASSEMBLY (VARIABLE PARTS) 1532E/1932E 2033E 2046E/2646E/2658E Spacer, Drive Link Options: 1532E/1932E 2033E 2046E/2646E/2658E Rotor Assembly Options: 1532E/1932E 2033E 2046E/2646E/2658E Bolt, Assembly Options: 1532E/1932E 2033E 2046E/2646E/2658E Bearing, Thrust Options: 1532E/1932E 2033E 2046E/2646E/2658E

1532E/1932E 2033E/2046E 2646E/2658E

REV.

Ref.

1 F R A M E

1 1 1 1 Ref. Ref. Ref. Ref.

S E C T I O N

B B B

1

1

6

2

1-9

SECTION 1 FRAME S E C T I O N

FIGURE 1-2. DRIVE MOTOR ASSEMBLIES - WHITE FIG & ITEM #

PART NUMBER

55 7016412 7016421 7016412

DESCRIPTION Nut Options: 1532E/1932E 2033E 2046E/2646E/2658E

QTY.

REV.

1

1 F R A M E

1-10

1532E/1932E 2033E/2046E 2646E/2658E

3120726

SECTION 1 FRAME FIGURE 1-2. DRIVE MOTOR ASSEMBLIES - WHITE FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S E C T I O N 1 F R A M E

3120726

1532E/1932E 2033E/2046E 2646E/2658E

1-11

SECTION 1 FRAME S E C T I O N

FIGURE 1-3. DRIVE MOTOR ASSEMBLIES - EATON

1 F R A M E

1-12

1532E/1932E 2033E/2046E 2646E/2658E

3120726

SECTION 1 FRAME .

FIGURE 1-3. DRIVE MOTOR ASSEMBLIES - EATON FIG & ITEM #

PART NUMBER

DESCRIPTION DRIVE MOTOR ASSEMBLY (STANDARD PARTS)

1 2 3 4 5 6 7 8 9 10 11 12 13 14 to 17 18 19 20

7007892 7007893 7007894 7007895 7007896 7009919 7009920 7007897 7007898 Not Used 7020300 Not Used 7020302 Not Used 7020312 7009934 7020304 7020305

3160219 3160220 3160221 51 7007899 7020306 7020308 52 7020301 7020307 7020309 53 7020303 7020310 7020310

3120726

QTY.

Ring, Retaining Bearing, Ball Ring, Retaining Ring, Retaining Washer Washer, Back-Up Seal, Pressure Housing Shaft, Output

1 1 1 1 1 1 1 1 1

Seal

2

Cover, End

1

Key Nut Poppet (Not Shown) –––––––––– Seal Kit

1 1 2

DRIVE MOTOR ASSEMBLY (VARIABLE PARTS) 1532E/1932E 2033E 2046E/2646E/2658E Link, Drive Options: 1532E/1932E 2033E 2046E/2646E/2658E Rotor Assembly 1532E/1932E 2033E 2046E/2646E/2658E Bolt 1532E/1932E 2033E 2046E/2646E/2658E

1532E/1932E 2033E/2046E 2646E/2658E

REV.

Ref.

1 F R A M E

1 Ref. Ref. Ref. Ref.

S E C T I O N

A A A

1

1

6

1-13

SECTION 1 FRAME S E C T I O N

FIGURE 1-4. AXLE/BRAKE INSTALLATIONS (POWER DOWN MACHINES)

1 F R A M E

1-14

1532E/1932E 2033E/2046E 2646E/2658E

3120726

SECTION 1 FRAME .

FIGURE 1-4. AXLE/BRAKE INSTALLATIONS (POWER DOWN MACHINES) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

Note: To determine Power or Gravity Down refer to Page A. BRAKE INSTALLATION (STANDARD PARTS) 1 2 3 4 5 6 7 8

2780215 Not Used 4845037 3430620 4751600 3450504 3450403 3300255 4160137

0256596 0255614 0255636 0255637 9 Not Required 3010112 10 Not Required 0362510 11

12 13

Not Required 0682412 0100019 Not Required 2940097

14 Not Required 0641407 15 Not Required 0682620 16

17 18

19

Not Required 3272605 3020017 Not Required 1701508 3311405 Not Required 3311405

20 Not Required 4751400 21 3841274 3841280

3120726

Ref.

Hub Assembly (See Items 101-113 for Breakdown)

2

Cam, Brake Pin, Clevis Flatwasher 3/8" Pin, Cotter (Prior to S/N 33691) Pin, Cotter (S/N 33691 to Present) Lugnut Spring

2 2 2 2 2 5 2

BRAKE INSTALLATION (VARIABLE PARTS) 1532E/1932E 2033E 2046E/2646E 2658E

Ref. Ref. Ref. Ref. Ref.

Link Options: 1532E/1932E/2046E/2646E/2658E 2033E Bar Options: 1532E/1932E/2046E/2646E/2658E 2033E Bolt 7/8"-9NC x 1 1/2" (Grade 8) Options: 1532E/1932E/2046E/2646E/2658E 2033E Loctite #271 Latch, Forklift Bar Options: 1532E/1932E/2046E/2646E/2658E 2033E Bolt 1/4"-20NC x 7/8" Options: 1532E/1932E/2046E/2646E/2658E 2033E Bolt 1"-8NC x 2 1/2" (Grade 8) Options: 1532E/1932E/2046E/2646E/2658E 2033E Locknut 1"-8NC (Grade 8) Options: 1532E/1932E/2046E/2646E/2658E 2033E Grease (S/N 33691 to Present) Decal - Forklift Area Options: 1532E/1932E/2046E/2646E/2658E 2033E Locknut 1/4"-20NC Options: 1532E/1932E/2046E/2646E/2658E 2033E Flatwasher 1/4" Options: 1532E/1932E/2046E/2646E/2658E 2033E Rod, Brake Options: 1532E/1932E/2033E 2046E/2646E

A/R 0 2 A/R 0 1 A/R 0 2 A/R A/R 0 1 A/R 0 1 A/R 0 2 A/R 0 2 A/R A/R 0 2 A/R 0 2 A/R 0 2 2

1532E/1932E 2033E/2046E 2646E/2658E

S E C T I O N 1

B D D D

1-15

F R A M E

SECTION 1 FRAME S E C T I O N

FIGURE 1-4. AXLE/BRAKE INSTALLATIONS (POWER DOWN MACHINES) FIG & ITEM #

PART NUMBER

22 1683362 1683499 1683362

1

101 102 103 104 105 106 107 108 109 110 111 112 113

F R A M E

Brake Cylinder Assembly Options (See Section 5 for Breakdown): 1532E/1932E/2046E/2646E/2658E Prior to S/N 33691 1532E/1932E/2046E/2646E/2658E S/N 33691 to Present 2033E

QTY.

HUB ASSEMBLY

Ref.

7010649 7019695 7019696 Not Used 7019697 7010641 7010642 7010648 7010646 7003903 7010651 7010647 1760165

Seal Housing Stud, Wheel

1 1 5

Washer Nut, Slotted Pin, Cotter Cap, Dust Cone, Outer Cup, Outer Cup, Inner Cone, Inner Disc, Brake

1 1 1 1 1 1 1 1 1

0280145 0280146 0280147

ASSOCIATED FRAME COMPONENTS Axle Weldment Options: 1532E/1932E/2033E 2046E/2646E 2658E

1532E/1932E 2033E/2046E 2646E/2658E

REV.

1

2780215

201

1-16

DESCRIPTION

B

Ref. 1

3120726

SECTION 1 FRAME FIGURE 1-4. AXLE/BRAKE INSTALLATIONS (POWER DOWN MACHINES) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S E C T I O N 1 F R A M E

3120726

1532E/1932E 2033E/2046E 2646E/2658E

1-17

SECTION 1 FRAME S E C T I O N

FIGURE 1-5. AXLE/BRAKE INSTALLATIONS (GRAVITY DOWN MACHINES)

1 F R A M E

1-18

1532E/1932E 2033E/2046E 2646E/2658E

3120726

SECTION 1 FRAME .

FIGURE 1-5. AXLE/BRAKE INSTALLATIONS (GRAVITY DOWN MACHINES) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

Note: To determine Power or Gravity Down refer to Page A. BRAKE INSTALLATION (STANDARD PARTS) 1 2 3 4 5 6 7 8 9

2780215 Not Used 4845037 3430620 4711600 3450403 1683557 4160137 3300255

0257183 0257184 0257185 0257186 51 3841332 3841333 3841334 52 Not Required Not Required 4567265

101 102 103 104 105 106 107 108 109 110 111 112 113

Hub Assembly (See Items 101-113 for Breakdown)

2

Cam, Brake Pin, Clevis Flatwasher 3/8" Narrow Pin, Cotter Brake Cylinder Assembly (See Section 5 for Breakdown) Spring Lugnut

2 2 2 2 1 2 5

BRAKE INSTALLATIONS (VARIABLE PARTS) 1532E/1932E 2033E 2046E/2646E 2658E Rod, Brake Options: 1532E/1932E/2033E 2046E/2646E 2658E Spacer Options: 1532E/1932E/2033E 2046E/2646E/2658E Prior to S/N35949 2046E/2646E/2658E S/N35949 to Present

Ref. Ref. Ref. Ref. Ref.

Ref.

7010649 7019695 7019696 Not Used 7019697 7010641 7010642 7010648 7010646 7010650 7010651 7010647 1760165

Seal Housing Stud, Wheel

1 1 5

Washer Nut, Slotted Pin, Cotter Cap, Dust Cone, Outer Cup, Outer Cup, Inner Cone, Inner Disc, Brake

1 1 1 1 1 1 1 1 1

0280145 0280146 0280147

1532E/1932E 2033E/2046E 2646E/2658E

3 3 2 2

A/R

HUB ASSEMBLY

ASSOCIATED FRAME COMPONENTS Axle Weldment Options: 1532E/1932E/2033E 2046E/2646E 2658E

1

2

2780215

201

3120726

Ref.

S E C T I O N

B

Ref. 1

1-19

F R A M E

SECTION 1 FRAME S E C T I O N

FIGURE 1-6. JLG POTHOLE PROTECTION SYSTEM INSTALLATION (POWER DOWN MACHINES)

1 F R A M E

1-20

1532E/1932E 2033E/2046E 2646E/2658E

3120726

SECTION 1 FRAME .

FIGURE 1-6. JLG POTHOLE PROTECTION SYSTEM INSTALLATION (POWER DOWN MACHINES) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

Note: To determine Power or Gravity Down refer to Page A. POTHOLE PROTECTION SYSTEM INSTALLATION (STANDARD PARTS) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43

3120726

Not Used 4844987 3538809 3538808 Not Used 3860065 4160133 0362484 0362485 4160141 Not Used 0630398 0362483 0961997 Not Used 0961994 0641612 4761600 3440828 4711800 3440418 3951005 0961995 0642224 3312205 0961996 0641611 0100011 Not Used 0641508 3311505 4712400 Not Used 3911028 4751000 3311005 0641622 3311605 Not Used 1120481 4460662 Not Used 3311501

Ref.

Pivot Weldment Plate, Cam Plate, Cam

1 2 2

Roller Spring, Torsion Bar, Link Bar, Actuator Spring, Extension

1 1 4 4 1

Eye-Bolt Bar, Roller Bearing, Flange

1 4 4

Bearing, Spacer Bolt - 3/8"-16NC x 1 1/2" Lockwasher - 3/8" Roll Pin - 1/4" x 1 3/4" Flatwasher - 1/2" Narrow Roll Pin - 1/8" x 1 1/8" Setscrew - #10-24NC x 5/8" Bearing, Flange Bolt - 3/4" - 10NC x 3" Locknut - 3/4"-10NC Bearing, Flange Bolt - 3/8"-16NC x 1 3/8" Loctite - #242

2 2 1

Screw Machine - #10-24NC x 1 3/4" Flatwasher - #10 Locknut - #10-24NC Bolt 3/8"-16NC x 2 3/4" Locknut - 3/8"-16NC

4 4 4 4 4

Cap, End (S/N 24267 to Present Only) Connector, Strain Relief

4 2

Nut 5/16”-18NC

2

1532E/1932E 2033E/2046E 2646E/2658E

1 F R A M E

12 4 4 2 1 1 2 4 4 4 8 8 A/R

Bolt - 5/16"-18NC x 1" Locknut - 5/16"-18NC Flatwasher 7/8" Narrow

S E C T I O N

1-21

SECTION 1 FRAME S E C T I O N

FIGURE 1-6. JLG POTHOLE PROTECTION SYSTEM INSTALLATION (POWER DOWN MACHINES) FIG & ITEM #

PART NUMBER

0255724 0255516 0255638 0255639 51 4845104 4845360 4845383 4845268 4845357 4845269 4845358 4845270 4845359

1 F R A M E

52 4160134 4160146 53 3841308 3841266 54 4845319 4845077 55 0362511 0362654 56 56A 56B

1-22

4360397 4360401

DESCRIPTION

QTY.

POTHOLE PROTECTION SYSTEM INSTALLATIONS (VARIABLE PARTS) 1532E/1932E 2033E 2046E/2646E 2658E

Ref.

Bar, Support Options: 1532E/1932E Prior to S/N 24267 1532E/1932E Right Side S/N 24267 to Present 1532E/1932E Left Side S/N 24267 to Present 2033E Prior to S/N 24267 2033E S/N 24267 to Present 2046E/2646E Prior to S/N 24267 2046E/2646E S/N 24267 to Present 2658E Prior to S/N 24267 2658E S/N 24267 to Present Spring, Extension Options: 1532E/1932E/2033E 2046E/2646E/2658E Rod, Pivot Options: 1532E/1932E 2033E/2046E/2646E/2658E Actuator Options: 1532E/1932E 2033E/2046E/2646E/2658E Bar, Actuator Options: Prior to S/N 31231 S/N 31231 to Present Switch, Limit Options: Prior to S/N 31231 S/N 31231 to Present

A/R 2 1 1 2 2 2 2 2 2 2

1532E/1932E 2033E/2046E 2646E/2658E

Ref. Ref. Ref. Ref.

REV.

7 11 11 11

1

1

4

2

3120726

SECTION 1 FRAME FIGURE 1-6. JLG POTHOLE PROTECTION SYSTEM INSTALLATION (POWER DOWN MACHINES) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S E C T I O N 1 F R A M E

3120726

1532E/1932E 2033E/2046E 2646E/2658E

1-23

SECTION 1 FRAME S E C T I O N

FIGURE 1-7. JLG POTHOLE PROTECTION SYSTEM INSTALLATION (GRAVITY DOWN MACHINES)

1 F R A M E

1-24

1532E/1932E 2033E/2046E 2646E/2658E

3120726

SECTION 1 FRAME .

FIGURE 1-7. JLG POTHOLE PROTECTION SYSTEM INSTALLATION (GRAVITY DOWN MACHINES) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

Note: To determine Power or Gravity Down refer to Page A. POTHOLE PROTECTION SYSTEM INSTALLATION (STANDARD PARTS) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

3120726

Not Used Not Used 3570198 4845385 Not Used Not Used 4160133 0362484 0362485 4160141 Not Used 0630398 0362483 0961997 0362654 0961994 0641612 4761600 3440828 4711800 3440418 3311501 0961995 0642224 3312205 0961996 0641611 0100011 Not Used 0641508 3311505 4712400 4360401 3911024 4751000 3311005 0641622 3311605 Not Used 1120481 Not Used 4460662

Ref.

Plate, Cam Bushing Weldment

2 2

Spring, Torsion Bar, Link Bar, Actuator Spring, Extension

1 4 4 1

Eye-Bolt Bar, Roller Bearing, Flange Bar, Actuator Bearing, Spacer Bolt - 3/8"-16NC x 1 1/2" Lockwasher - 3/8" Roll Pin - 1/4" x 1 3/4" Flatwasher - 1/2" Narrow Roll Pin - 1/8" x 1 1/8" Nut 5/16-18NC (S/N 39132 to Present) Bearing, Flange Bolt - 3/4" - 10NC x 3" Locknut - 3/4"-10NC Bearing, Flange Bolt - 3/8"-16NC x 1 3/8" Loctite - #242

4 4 1 2 4 4 4 4 4

Cap, End

4

Connector, Strain Relief

2

1532E/1932E 2033E/2046E 2646E/2658E

1 F R A M E

1 4 4 4 12 4 4 5 1 1 2 4 4 4 8 8 A/R

Bolt - 5/16"-18NC x 1" Locknut - 5/16"-18NC Flatwasher 7/8" Narrow (Prior to S/N 37119) Switch, Limit Screw Machine - #10-24NC x 1 1/2" Flatwasher - #10 Locknut - #10-24NC Bolt 3/8"-16NC x 2 3/4" Locknut - 3/8"-16NC

S E C T I O N

1-25

SECTION 1 FRAME S E C T I O N

FIGURE 1-7. JLG POTHOLE PROTECTION SYSTEM INSTALLATION (GRAVITY DOWN MACHINES) FIG & ITEM #

PART NUMBER

0257330 0257331 0257332 0257333 51

1 F R A M E

52 53

4845360 4845383 4845490 4845358 4845359 Not Used 3841337 3841338

54 4845319 4845077 55 4845529 4844987 4844987 4845529 56 3860079 3860065 3860065 3860079 57 4160134 4160146

1-26

DESCRIPTION POTHOLE PROTECTION SYSTEM INSTALLATION (VARIABLE PARTS) 1532E/1932E 2033E 2046E/2646E 2658E Bar, Support Options: 1532E/1932E Right Side 1532E/1932E Left Side 2033E 2046E/2646E 2658E Rod, Pivot Options: 1532E/1932E 2033E/2046E/2646E/2658E Actuator Options: 1532E/1932E 2033E/2046E/2646E/2658E Pivot Weldment Options: 1532E/1932E 2033E 2046E/2646E/2658E Prior to S/N 39109 2046E/2646E/2658E S/N 39109 to Present Roller Options: 1532E/1932E 2033E 2046E/2646E/2658E Prior to S/N 39109 2046E/2646E/2658E S/N 39109 to Present Spring, Extension Options: 1532E/1932E/2033E 2046E/2646E/2658E

1532E/1932E 2033E/2046E 2646E/2658E

QTY.

REV.

Ref. Ref. Ref. Ref.

5 5 6 6

A/R 1 1 2 2 2 1

1

1

1

2

3120726

SECTION 1 FRAME FIGURE 1-7. JLG POTHOLE PROTECTION SYSTEM INSTALLATION (GRAVITY DOWN MACHINES) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S E C T I O N 1 F R A M E

3120726

1532E/1932E 2033E/2046E 2646E/2658E

1-27

SECTION 1 FRAME S E C T I O N

FIGURE 1-8. FRAME MOUNTED COMPONENTS INSTALLATION (POWER DOWN MACHINES)

1 F R A M E

1-28

1532E/1932E 2033E/2046E 2646E/2658E

3120726

SECTION 1 FRAME .

FIGURE 1-8. FRAME MOUNTED COMPONENTS INSTALLATION (POWER DOWN MACHINES) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

Ref. Ref. Ref.

A B

Note: To determine Power or Gravity Down refer to Page A.

0256564 0255641 1 2 3 4

4845312 0641812 4751800 3311805

0255640 0257480 0256369 0256371 0256437 0257481 0256438 0256440 101

102 103 104 105

106 107

Use 2901846 Use 2901844 Use 2901844 Use 2901845 0641506 4711500 3311505 4060927 4060928 3941406 0100011

0255948 0256861 201 202 203 204 205 206 207

3120726

4360434 0140011 4921819 0861070 0641407 4751400 3311405

LADDER INSTALLATION 1532E/1932E 2033E/2046E/2646E/2658E Ladder Weldment Bolt 1/2"-13NC x 1 1/2" Flatwasher 1/2" Locknut 1/2"-13NC BATTERY CHARGER INSTALLATIONS 1532E/1932E/2033E/2046E/2646E: 120V/60HZ ANSI Spec 220V/60HZ ANSI Spec 240V/50HZ ANSI Export Spec 120V/50-60HZ Japanese Spec 2658E: 120V/60HZ ANSI Spec 220V/60HZ ANSI Spec 240V/50HZ ANSI Export Spec 120V/50-60HZ Japanese Spec Battery Charger Assembly Options (See Figure 1-10 & 1-11 for Breakdown): 60Hz/120V (Was p/n 0400138) 60Hz/220V (Was p/n 0400163) 50Hz/240V (Was p/n 0400145) 50-60Hz/’120V (Was p/n 0400147) Bolt 5/16"-18NC x 3/4" Flatwasher 5/16" Narrow Locknut 5/16"-18NC Shield Options: 1532E/1932E/2033E/2046E/2646E 2658E Screw, Self-Tapping 1/4"-20NC x 3/4" Loctite #242 (Not Shown) TILT INDICATOR INSTALLATION Non-UL Machines (Optional) U/L Machines Switch, Level Indication Alarm (Not Shown - Located on Platform Console) Harness Cover (Not Shown - U/L Machines Only) Bolt 1/4"-20NC x 7/8" Flatwasher 1/4" Locknut 1/4"-20NC

1532E/1932E 2033E/2046E 2646E/2658E

1 2 4 2 Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref.

1 6 1 5 5 B 1 4 B

1

2 4 2 1

2 A/R Ref. Ref. Ref.

S E C T I O N

F A

1 1 1 1 2 2 2

1-29

F R A M E

SECTION 1 FRAME S E C T I O N

FIGURE 1-8. FRAME MOUNTED COMPONENTS INSTALLATION (POWER DOWN MACHINES) FIG & ITEM #

PART NUMBER 0255784

301

1 F R A M E

HORN INSTALLATION (OPTIONAL)

Ref.

0255949 0256859 501 2920119 2920146 7016319 7016320 7016372 4921822 4060865 0721006 4761000 Not Used 4751000 3311001

0256790 0256785 0255962 2460022 7023336

602

1-30

3/C

0255950

Not Used 0641408 4751400 3311405

603 604 605 606 607 to 608 609 610 611

Ref. 1 2 2 2 A/R 2

404 405 406 407

601

REV.

Switch, Limit Screw, Machine #10-24NC x 1 1/2" Flatwasher #10 Nut #10-24NC Loctite (Not Shown) Lockwasher #10

0140022 4921821 4360387

502 503 504 505 506 507 508

HI-DRIVE LIMIT SWITCH INSTALLATION (OPTIONAL)

QTY.

4360397 3911024 4751000 3311001 0100011 4761000

401 402 403

501A 501B

DESCRIPTION

0902344 0902341 0902340 4751500 4751700 3311505 1060627 Not Used 0840027 0641510 3311505

Horn Harness (See Section 7 for Breakdown) Switch, Push Button (Not Shown - Located on Platform Console)

1 1 1

Bolt 1/4"-20NC x 1" Flatwasher 1/4" Locknut 1/4"-20NC

1 2 1

BEACON LIGHT INSTALLATION (OPTIONAL) Non-UL Machines (Optional) U/L Machines

Ref. Ref. Ref.

Beacon Light Assembly Options: Prior to S/N 23604 S/N 23604 to Present Bulb, Light Amber Lens Options: Lens - 3 1/8" Height Lens - 4 1/8" Height Harness (See Section 10-7 for Breakdown) Cage (Not Shown - U/L Machines Only) Screw, Machine #10-24NC x 3/4" Lockwasher #10

1

Flatwasher #10 Nut #10-24

4 2

4/F 1/A

1 1

1 1 2 2

110V GENERATOR INSTALLATION 1532E/1932E 2033E 2046E/2646E/2658E

Ref. Ref. Ref. Ref.

Generator Repair Kit Mounting Bracket Options: 1532E/1932E 2033E 2046E/2646E/2658E Flatwasher 5/16" Flatwasher 7/16" Locknut 5/16"-18NC Cable

1 1 1

8 4 4 2

Boot, Cable Bolt 5/16"-18NC x 1 1/4" Locknut 5/16"-18NC

2 2 2

1532E/1932E 2033E/2046E 2646E/2658E

C

A A E

3120726

SECTION 1 FRAME

2

S E C T I O N

2

1

FIGURE 1-8. FRAME MOUNTED COMPONENTS INSTALLATION (POWER DOWN MACHINES) FIG & ITEM #

PART NUMBER

612 613

3820023 4740455 0256374 0256373

701 3539735 4845314 702

703 704 705

3539736 4845315 0641610 3311605 4751600 0256766

801 802 803 804 805 806 807 808 809 810 811 812

3539952 4567109 4360401 4460662 3941506 4751500 3911024 4751000 3311005 1060341 4460320 4460268 0256844

901 902 903 904 905 906 907 908 909 910 911 912 913 914 915 916

3120726

1440325 3951603 3570030 3570029 4360321 3911020 4751000 3311005 0641405 4751400 3311405 4460428 1060341 4460320 4460268 0100011

DESCRIPTION Rivet (Not Shown) Washer, Nylon LIFTING LUGS INSTALLATION - MODELS 1532E/1932E/ 2046E/2646E/2658E LIFTING LUGS INSTALLATION - MODEL 2033E ONLY Lug, Lift (Right Rear/Left Front) Models 1532E/1932E/2046E/2646E/2658E Model 2033E Only Lug, Lift (Left Rear/Right Front) Models 1532E/1932E/2046E/2646E/2658E Model 2033E Only Bolt 3/8"-16NC x 1 1/4" Locknut 3/8"-16NC Flatwasher 3/8" 1000LBS DRIVE CUTOUT SWITCH INSTALLATION (OPTIONAL) (S/N 26893, 26895, 28787, 29373, 30159 & 30359 Only) Bracket Cam Switch, Limit Connector, Strain Relief Screw, Self-Tapping 5/16" x 3/4" Flatwasher 5/16" Screw, Machine #10-24NC x 1 1/2" Flatwasher #10 Locknut #10-24NC Cable, Electrical - 16/2 Housing, Terminal Socket, Terminal 1000LBS DRIVE CUT-OUT SWITCH INSTALLATION (OPTIONAL) (All except S/N 26893, 26895, 28787, 29373, 30159 & 30359) Collar Setscrew 3/8"-16NC x 3/8" Bracket Plate Switch, Limit Screw, Machine #10-24NC x 1 1/4" Flatwasher #10 Locknut #10-24NC Bolt 1/4"-20NC x 5/8" Flatwasher 1/4" Locknut 1/4"-20NC Connector, Strain Relief Cable, Electrical - 16/2 Housing, Terminal Socket, Terminal Loctite #242 (Not Shown)

1532E/1932E 2033E/2046E 2646E/2658E

QTY.

REV.

2 8 Ref.

–

Ref.

–

8 8 8 Ref.

–

1 1 1 1 2 2 2 4 2 6ft/1.8m 1 2 Ref.

3/C

1 2 1 1 1 2 2 2 2 4 2 1 9ft/2.74m

1 2 A/R

1-31

F R A M E

SECTION 1 FRAME S E C T I O N

FIGURE 1-8. FRAME MOUNTED COMPONENTS INSTALLATION (POWER DOWN MACHINES) FIG & ITEM #

PART NUMBER 0257372

1001 1002 1003 1004

4240084 0641408 3311405 4751400

DESCRIPTION STATIC STRAP INSTALLATION Strap, Static Bolt 1/4"-20NC x 1" Locknut 1/4"-20NC Flatwasher 1/4"

QTY.

REV.

Ref.

A/1

1 1 1 2

1 F R A M E

1-32

1532E/1932E 2033E/2046E 2646E/2658E

3120726

SECTION 1 FRAME FIGURE 1-8. FRAME MOUNTED COMPONENTS INSTALLATION (POWER DOWN MACHINES) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S E C T I O N 1 F R A M E

3120726

1532E/1932E 2033E/2046E 2646E/2658E

1-33

SECTION 1 FRAME S E C T I O N

FIGURE 1-9. FRAME MOUNTED COMPONENTS INSTALLATION (GRAVITY DOWN MACHINES)

1 F R A M E

1-34

1532E/1932E 2033E/2046E 2646E/2658E

3120726

SECTION 1 FRAME .

FIGURE 1-9. FRAME MOUNTED COMPONENTS INSTALLATION (GRAVITY DOWN MACHINES) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

Ref.

1/A

Note: To determine Power or Gravity Down refer to Page A. 0257261 1 2 3 4

4845480 0641812 4751800 3311805

0257270 0257480 0257271 0257273 0257275 0257481 0257276 0257273 0257278 101

102 103 104 105

106 107

Use 2901846 Use 2901844 Use 2901844 Use 2901845 0641506 4711500 3311505 4060927 Not Required 3941406 0100011

0255948 0256861 201 202

4360434 0140011

203 204 205 206 207

4921819 0861070 0641407 4751400 3311405

3120726

LADDER INSTALLATION Ladder Weldment Bolt 1/2"-13NC x 1 1/2" Flatwasher 1/2" Locknut 1/2"-13NC BATTERY CHARGER INSTALLATIONS 1532E/1932E: 120V/60HZ ANSI Spec 220V/60HZ ANSI Spec 240V/50HZ ANSI Export Spec 120V/50-60HZ Japanese Spec 2033E/2046E/2646E/2658E: 120V/60HZ ANSI Spec 220V/60HZ ANSI Spec 240V/50HZ ANSI Export Spec 120V/50-60HZ Japanese Spec (2033E/2046E/2646E) 120V/50-60HZ Japanese Spec (2658E) Battery Charger Assembly Options (See Figure 1-10 for Breakdown): 60Hz/120V (Was p/n 0400138) 60Hz/220V (Was p/n 0400163) 50Hz/240V (Was p/n 0400145) 50-60Hz/’120V (Was p/n 0400147) Bolt 5/16"-18NC x 3/4" Flatwasher 5/16" Narrow Locknut 5/16"-18NC Shield Options: 1532E/1932E 2033E/2046E/2646E/2658E Screw, Self-Tapping 1/4"-20NC x 3/4" Loctite #242 (Not Shown) TILT INDICATOR INSTALLATION (OPTIONAL) Non-UL Machines (Optional) U/L Machines Switch, Level Indication Alarm (Not Shown - Located on Platform Console) (Prior to S/N 43888) Harness Cover (Not Shown - U/L Machines Only) Bolt 1/4"-20NC x 7/8" Flatwasher 1/4" Locknut 1/4"-20NC

1532E/1932E 2033E/2046E 2646E/2658E

1 2 4 2 Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref.

1 2 1 2 2 1 1 1 2 1

1

2 4 2 A/R 1 0 2 A/R Ref. Ref. Ref.

S E C T I O N

7 A2

1 1 1 1 2 2 2

1-35

F R A M E

SECTION 1 FRAME S E C T I O N

FIGURE 1-9. FRAME MOUNTED COMPONENTS INSTALLATION (GRAVITY DOWN MACHINES) FIG & ITEM #

PART NUMBER 0255784

301

1

4360397 3911024 4751000 3311001 0100011 4761000 4460662 1060680 0255950

F R A M E

401 402 403

0140022 4921988 4360387

404 405 406 407

Not Used 0641408 4751400 3311405 0255949 0255949 0256859

501 501A 501B

502

2920146 7016319 7016320 7016372 4921822 1060341

503 504 505 506 507 508 509 to 512 513 514

4060865 0721006 4761000 Not Used 4751000 3311001 Not Used 4460044 2400056

0256790 0257174 0256785 0257173 0255962 0257172 601 2460022 7023336 2460031

1-36

DESCRIPTION HI-DRIVE LIMIT SWITCH INSTALLATION (OPTIONAL) Switch, Limit Screw, Machine #10-24NC x 1 1/2" Flatwasher #10 Nut #10-24NC Loctite (Not Shown) Lockwasher #10 Connector, Strain Relief (S/N 46829 to Present) Cable, Electrical - 18/2 (S/N 46829 to Present) HORN INSTALLATION (OPTIONAL)

QTY.

REV.

Ref.

5/D

1 2 2 2 A/R 2 1 78in/2m Ref.

Horn Harness (See Section 7 for Breakdown) Switch, Push Button (Not Shown - Located on Platform Console)

1 1 1

Bolt 1/4"-20NC x 1" Flatwasher 1/4" Locknut 1/4"-20NC

1 2 1

BEACON LIGHT INSTALLATION (OPTIONAL) Non-UL Machines (Optional) U/L Machines Beacon Light Assembly Options: Bulb, Light Amber Lens Options: Lens - 3 1/8" Height Lens - 4 1/8" Height Harness (See Section 10-7 for Breakdown) (Prior to S/N 44696) Harness (See Section 10-7 for Breakdown) (S/N 44696 to Present) Cage (Not Shown - U/L Machines Only) Screw, Machine #10-24NC x 3/4" Lockwasher #10

Ref. Ref. Ref.

1 10ft/3.0m

1 2 2 4 2

Holder, Fuse (S/N 44696 to Present) Fuse, AGC-1/2 0.5A, 250V (S/N 44696 to Present)

1 1

Generator Options: 110 Volt Repair Kit 220 Volt

1532E/1932E 2033E/2046E 2646E/2658E

6/D 2/A

1 1 1

Flatwasher #10 Nut #10-24

GENERATOR INSTALLATION 110V - 1532E/1932E 220V - 1532E/1932E 110V - 2033E 220V - 2033E 110V - 2046E/2646E/2658E 220V - 2046E/2646E/2658E

4

Ref. Ref. Ref. Ref. Ref. Ref. Ref.

4 1 4 1 8 1

1 1

3120726

SECTION 1 FRAME FIGURE 1-9. FRAME MOUNTED COMPONENTS INSTALLATION (GRAVITY DOWN MACHINES) FIG & ITEM #

PART NUMBER

602 0902344 0902340

603 604 605 606 607 to 608 609 610 611 612 613 614 615

4751500 4751700 3311505 2080048 1060627 Not Used 0840027 0641510 3311505 3820023 4740455 0840025 1320095 0256374 0256373

701 3539735 4845314 702

703 704 705

3539736 4845315 0641610 3311605 4751600 0257372

801 802 803 804

4240084 0641408 3941406 3311405 4751400

0256844 0259108 901 902 903 904 905 906 907 908 909 910 911 912 913

3120726

1440325 3951603 3570030 3570029 4360321 3911020 4751000 3311005 0641405 4751400 3311405 4460428 1060341

DESCRIPTION

QTY.

Mounting Bracket Options: 1532E/1932E (Prior to S/N 51987 Only) 2033E/2046E/2646E/2658E (Prior to S/N 43889) Note: For 2033/2046E/2646E/2658E S/N 43889 to present moved to frame - bracket not required.

Flatwasher 5/16" Flatwasher 7/16" Locknut 5/16"-18NC Rivnut Cable

A/R A/R A/R A/R 2

Boot, Cable Bolt 5/16"-18NC x 1 1/4" Locknut 5/16"-18NC Rivet (Not Shown) Washer, Nylon Boot, Cable Clamp

2 A/R A/R A/R 8 2 1

LIFTING LUGS INSTALLATION - MODELS 1532E/1932E/ 2046E/2646E/2658E LIFTING LUGS INSTALLATION - MODEL 2033E ONLY Lug, Lift (Right Rear/Left Front) Models 1532E/1932E/2046E/2646E/2658E Model 2033E Only Lug, Lift (Left Rear/Right Front) Models 1532E/1932E/2046E/2646E/2658E Model 2033E Only Bolt 3/8"-16NC x 1 1/4" Locknut 3/8"-16NC Flatwasher 3/8" STATIC STRAP INSTALLATION Strap, Static Bolt 1/4"-20NC x 1" (Prior to S/N 33411) Self Tapping 1/4"-UNC-2A x 3/4" (S/N 33411 to Present) Locknut 1/4"-20NC (Prior to S/N 33411) Flatwasher 1/4" DRIVE CUT-OUT SWITCH INSTALLATION (OPTIONAL) 1000Lbs Drive Cut-out Switch I Elevated Drive Cut-out Switch Collar Setscrew 3/8"-16NC x 3/8" Bracket Plate Switch, Limit Screw, Machine #10-24NC x 1 1/4" Flatwasher #10 Locknut #10-24NC Bolt 1/4"-20NC x 5/8" Flatwasher 1/4" Locknut 1/4"-20NC Connector, Strain Relief Cable, Electrical - 16/2

1532E/1932E 2033E/2046E 2646E/2658E

REV.

1

1

Ref.

–

Ref.

2

2

2

8 8 8 Ref.

3/D

1 1 1 1 2 Ref. Ref. Ref.

S E C T I O N

3/C 1/A

1 2 1 1 1 2 2 2 2 4 2 1 9ft/2.74m

1-37

F R A M E

SECTION 1 FRAME S E C T I O N 1

FIGURE 1-9. FRAME MOUNTED COMPONENTS INSTALLATION (GRAVITY DOWN MACHINES) FIG & ITEM #

PART NUMBER

914 915 916

4460320 4460268 0100011

Housing, Terminal Socket, Terminal Loctite #242 (Not Shown)

1 2 A/R

0257266

TIE-DOWNS INSTALLATION

Ref.

1001 1002 1003 1004

3760365 0630485 4751600 3311605

DESCRIPTION

D-Ring Bolt, Carriage 3/8"-16NC x 1" (2 per Tie-Down) Flatwasher 3/8" (2 per Tie-Down) Locknut 3/8"-16NC (2 per Tie-Down)

QTY.

REV.

2/A

2 4 4 4

F R A M E

1-38

1532E/1932E 2033E/2046E 2646E/2658E

3120726

SECTION 1 FRAME FIGURE 1-9. FRAME MOUNTED COMPONENTS INSTALLATION (GRAVITY DOWN MACHINES) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S E C T I O N 1 F R A M E

3120726

1532E/1932E 2033E/2046E 2646E/2658E

1-39

SECTION 1 FRAME S E C T I O N

FIGURE 1-10. BATTERY CHARGER ASSEMBLIES - STANDARD

1 F R A M E

1-40

1532E/1932E 2033E/2046E 2646E/2658E

3120726

SECTION 1 FRAME .

FIGURE 1-10. BATTERY CHARGER ASSEMBLIES - STANDARD FIG & ITEM #

PART NUMBER

DESCRIPTION BATTERY CHARGER ASSEMBLIES Note: Charger Serial Number Nameplate located on front of charger. First line is the charger spec and date code.

Prior to Mid-February 1996 Example: BA515 (spec) AP (date code). First letter in the date code indicates month (A-January/B-February/C-March/etc. with exception of let“I” which is not used). Second letter indicates year (ST-1996). After Mid-February 1996 Example: BA515 (spec) 9631 (date code). First and second digits in the date code indicate year. Third and fourth digits indicate week of manufacture.

0400138

1 2 3 4 5 6

7 8 9 10 11 12 13 14 15 16 17

7011502 7011512 7011560 7011576 7011596 7011678 7018540 7011680 7011518 7011517 7011687 7011688 7011528 7018516 7018525 7011509 Not Required 7011513 7018509 0400163

101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 to 116 117

3120726

7018543 7011512 7011511 7011576 7011596 7018542 7018513 7011551 7011517 7011687 7018515 7011528 7018516 7018514 7011509 Not Required Not Available

BATTERY CHARGER ASSEMBLY - 60HZ/120V (ANSI SPEC)

QTY.

1 Ref.

Transformer Capacitor Strap, Capacitor Diode Varistor Board, Circuit (Prior to April 1996) Board, Circuit (April 1996 to Present) Harness - 8 Wire from PC Board Controller, Transformer Triac Cord, DC Cord, AC (Prior to Date Code 9616) Relief, Strain Relief, Strain Breaker, Circuit - AC Breaker, Circuit - DC

1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1

Socket, AC (Date Code 9616 to Present) Cover, Case (Not Shown)

1 1

BATTERY CHARGER ASSEMBLY - 60HZ/220V (ANSI SPEC)

Ref.

Transformer Capacitor Strap, Capacitor Diode Varistor Board, Circuit Harness - 8 Wire from PC Board Controller, Transformer Triac Cord, DC Cord, AC Relief, Strain Relief, Strain Breaker, Circuit - AC Breaker, Circuit - DC

1 1 1 2 1 1 1 1 1 1 1 1 1 1 1

Cover, Case (Not Shown)

1

1532E/1932E 2033E/2046E 2646E/2658E

REV.

Ref.

S E C T I O N

E

A

1-41

F R A M E

SECTION 1 FRAME S E C T I O N 1 F R A M E

FIGURE 1-10. BATTERY CHARGER ASSEMBLIES - STANDARD FIG & ITEM #

PART NUMBER 0400145

201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 to 216 217

7018524 7011523 7011560 7011576 7011596 7018512 7018513 7011551 7011517 7011687 7018515 7011528 7018516 7018514 7011509 Not Required 7018509 0400147

301 302 303 304 305 306 307 308 309 310 311 312 313 314 315 316 317

1-42

7011666 7011624 7011560 7011576 Not Available 7018523 7018513 7011626 7011517 7011687 7018526 7011528 7018516 7018525 7011509 7011552 Not Required 7018509

DESCRIPTION BATTERY CHARGER ASSEMBLY - 50HZ/240V (ANSI EXPORT SPEC)

QTY.

REV.

Ref.

B

Transformer Capacitor Strap, Capacitor Diode Varistor Board, Circuit Harness - 8 Wire from PC Board Controller, Transformer Triac Cord, DC Cord, AC Relief, Strain Relief, Strain Breaker, Circuit - AC Breaker, Circuit - DC

1 1 1 2 1 1 1 1 1 1 1 1 1 1 1

Cover, Case (Not Shown)

1

BATTERY CHARGER ASSEMBLY - 50-60HZ/120V (JAPANESE SPEC)

Ref.

Transformer Capacitor Strap, Capacitor Diode Varistor Board, Circuit Harness - 8 Wire from PC Board Controller, Transformer Triac Cord, DC Cord, AC Relief, Strain Relief, Strain Breaker, Circuit - AC Breaker, Circuit - DC Switch, 50-60Hz

1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1

Cover, Case (Not Shown)

1

1532E/1932E 2033E/2046E 2646E/2658E

B

3120726

SECTION 1 FRAME FIGURE 1-10. BATTERY CHARGER ASSEMBLIES - STANDARD FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S E C T I O N 1 F R A M E

3120726

1532E/1932E 2033E/2046E 2646E/2658E

1-43

SECTION 1 FRAME S E C T I O N

FIGURE 1-11. BATTERY CHARGER ASSEMBLIES - REPLACEMENT KIT

1 F R A M E

1-44

1532E/1932E 2033E/2046E 2646E/2658E

3120726

SECTION 1 FRAME .

FIGURE 1-11. BATTERY CHARGER ASSEMBLIES - REPLACEMENT KIT FIG & ITEM #

PART NUMBER 0400178 0400179

1 2

7011509 7018514 7018525

3

4 5 6

7 8 9

7018578 7018598 7011621 7020638 7018582 7020671 7018583 7011590 7018585 7020672

10 7018564 7018506 11 7018555 7020673 12 7020605 7020674 13 7018586 Not Required 14 7020639 7020675 15

16 17

3120726

7018589 7020603 7018537 7020637

DESCRIPTION

QTY.

REV.

BATTERY CHARGER ASSEMBLIES All except Japanese Spec Japanese Spec

Ref. Ref.

B B

Breaker, Circuit - DC Breaker, Circuit - AC All except Japanese Spec Japanese Spec Board, Circuit All except Japanese Spec Japanese Spec Connector Cord -DC Harness All except Japanese Spec Japanese Spec Plug, AC Inlet Plug, DC Rectifier Assembly All except Japanese Spec Japanese Spec Relay All except Japanese Spec Japanese Spec SCR All except Japanese Spec Japanese Spec Shunt Assembly All except Japanese Spec Japanese Spec Switch All except Japanese Spec Japanese Spec Transformer All except Japanese Spec Japanese Spec Varistor Assembly All except Japanese Spec Japanese Spec Varistor Cover, Case (Not Shown)

1532E/1932E 2033E/2046E 2646E/2658E

1 A/R 2 1 1

S E C T I O N 1 F R A M E

1 1 1

1 1 2

1

1

1

1

1

1

1 1

1-45

SECTION 1 FRAME S E C T I O N

FIGURE 1-11. BATTERY CHARGER ASSEMBLIES - REPLACEMENT KIT FIG & ITEM #

PART NUMBER 2901846 2901844 2901844 2901845

101

1 102 103

F R A M E

0400178 0400179 4922233 1060688 1060689 1060689 1060688

1-46

DESCRIPTION AC CHARGER CORD INSTALLATIONS ANSI Spec (60Hz/120V) ANSI Spec (60Hz/220V) ANSI Export Spec (50Hz/240V) Japanese Spec (50-60Hz/’120V)

Battery Charger Assembly Options: All Spec except Japanese Spec Japanese Spec Harness (Not Shown) AC Cord Assembly Options: ANSI Spec (60Hz/120V) ANSI Spec (60Hz/220V) ANSI Export Spec (50Hz/240V) Japanese Spec (50-60Hz/’120V)

1532E/1932E 2033E/2046E 2646E/2658E

QTY.

REV.

Ref.

1

1

1

1 1

3120726

SECTION 2 GROUND COMPONENTS TABLE OF CONTENTS FIGURE

2-1 2-2 2-3 2-4 2-5 2-6 2-7

DESCRIPTION

HYDRAULIC COMPONENTS AND COVERS INSTALLATION - 1532E/1932E (POWER DOWN MACHINES) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

HYDRAULIC COMPONENTS AND COVERS INSTALLATION - 1532E/1932E (GRAVITY DOWN MACHINES) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

HYDRAULIC COMPONENTS AND COVERS INSTALLATION - 2033E/2046E/2646E/2658E (POWER DOWN MACHINES) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

HYDRAULIC COMPONENTS AND COVERS INSTALLATION - 2033E/2046E/2646E/2658E (GRAVITY DOWN MACHINES) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ELECTRICAL COMPONENTS INSTALLATIONS (AT GROUND CONTROLS) . . . . . . . . . . . . .

BATTERY INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PAGE

2-2 2-4 2-6 2-10 2-14 2-18 2-22

S E C T I O N 2 G R O U N D C O M P O N E N T S

3120726

1532E/1932E 2033E/2046E 2646E/2658E

2-1

SECTION 2 GROUND COMPONENTS FIGURE 2-1. HYDRAULIC COMPONENTS AND COVER INSTALLATION 1532E/1932E (POWER DOWN MACHINES)

S E C T I O N 2 G R O U N D C O M P O N E N T S

2-2

1532E/1932E 2033E/2046E 2646E/2658E

3120726

SECTION 2 GROUND COMPONENTS ..

FIGURE 2-1. HYDRAULIC COMPONENTS AND COVER INSTALLATION - 1532E/1932E (POWER DOWN MACHINES) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

Ref. Ref.

H A

Note: To determine Power or Gravity Down refer to page A. 0255893 0256922 1

2 2A 2B

2C 3 4 5 6 7 7A 8 9 10 11 12 13 14 15 to 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30A 30B 31 32 33 34 35 36 37 38

3120726

4845271 4845365 3600219 7013711 7016742 Use 7016781 7016706 7016703 7016700 2901207 4711600 3311605 4400388 2120105 2120072 0902221 0641405 4711400 4761400 4640951 1780291 3960389 Not Used 1320033 1340052 3520077 0641816 4751800 3311805 0641408 3311405 4566849 0641412 2200233 0100020 2940098 2560140 2560137 0962004 0362566 2940099 0641406 0641506 4711500 0902365 4420038

HYDRAULIC COMPONENTS INSTALLATION (STD) HYDRAULIC COMPONENTS INSTALLATION (U/L) Tray Weldment Options: Prior to S/N 24267 S/N 24267 to Present Pump/Motor Assembly Coupling Motor Brush Kit (W/Prestolite Motor) (was p/n 7016748) Brush Kit (W/Ohio Motor) Pump Seal, Shaft Motor Band Kit (Not Shown - U/L Machines Only) Flatwasher 3/8" Locknut 3/8"-16NC Tank, Hydraulic Filter Assembly Element, Filter Bracket Bolt 1/4"-20NC x 5/8" Flatwasher 1/4" Lockwasher 1/4" Valve Assembly (See Figure 2-5 for Breakdown) Door Weldment Seal Clamp, Hose Breather Plug, Quick Snap Bolt 1/2"-13NC x 2" Flatwasher 1/2" Locknut 1/2"-13NC Bolt 1/4"-20NC x 1" Locknut 1/4" Spacer Bolt 1/4"-20NC x 1-1/2" Plug, Drain Sealant Latch Knob (Prior to S/N 27620) Knob (S/N 27620 to Present) Bushing, Flanged Bronze Bar, Hinge Striker (Prior to S/N 27620 Only) Bolt 1/4"-20NC x 3/4" Bolt 5/16"-18NC x 3/4" Flatwasher 5/16" Narrow Bracket, Latch Mounting (S/N 27620 to Present Only) Weatherstrip

1532E/1932E 2033E/2046E 2646E/2658E

1

1 1 1 1 1 1 1 1 4 4 1 1 1 1 4 16 3 1 1

C

S E C T I O N 2 G R O U N D C O M P O N E N T S

34in/86cm

2 1 1 4 8 4 A/R 8 2 4 1 A/R 1 1 1 2 2 1 2 3 3 1 1ft/30.5cm

2-3

SECTION 2 GROUND COMPONENTS FIGURE 2-2. HYDRAULIC COMPONENTS AND COVERS INSTALLATION 1532E/1932E (GRAVITY DOWN MACHINES)

S E C T I O N 2 G R O U N D C O M P O N E N T S

2-4

1532E/1932E 2033E/2046E 2646E/2658E

3120726

SECTION 2 GROUND COMPONENTS .

FIGURE 2-2. HYDRAULIC COMPONENTS AND COVERS INSTALLATION - 1532E/1932E (GRAVITY DOWN MACHINES) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

Ref. Ref.

4/B 6/C

Note: To determine Power or Gravity Down refer to page A. 0257208 0257209 1 2 2A 2B 2C

3 4 5 6 6A 7 7A 8 9 10 11 12

13 14 15 to 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

3120726

4845365 3600266 7013711 7016742 Use 7016781 7016743 Not Available 7016746 7016747 2901207 4711500 3311505 4400388 1120491 2120105 2120072 0902221 0641405 4711400 4761400 4641004 4641021 1780291 3960389 Not Used 1320033 1340052 3520077 0641816 4751800 3311805 0641408 3311405 4566849 0641412 2200233 0100020 2940098 2560137 0962004 0362566 0641406 0641506 4711500 4420038 0902365 4420037

HYDRAULIC COMPONENTS INSTALLATION (STD) HYDRAULIC COMPONENTS INSTALLATION (U/L) Tray Weldment Pump/Motor Assembly Coupling Motor Brush Kit (was p/n 7016748) Pump Seal, Shaft Plate, Adapter Gasket (Between Pump and Adapter) Motor Band Kit (Not Shown - U/L Machines Only) Flatwasher 5/16" Narrow Locknut 5/16"-18NC Tank, Hydraulic Cap with O-Ring (S/N 38283 to Present) (was p/n 7020063 without O-Ring) Filter Assembly Element, Filter Bracket Bolt 1/4"-20NC x 5/8" Flatwasher 1/4" Narrow Lockwasher 1/4" Valve Assembly Options (See Figure 2-5 for Breakdown): Prior to S/N 41086 S/N 41086 to Present Door Weldment Seal Clamp, Hose Breather Plug, Quick Snap Bolt 1/2"-13NC x 2" Flatwasher 1/2" Locknut 1/2"-13NC Bolt 1/4"-20NC x 1" Locknut 1/4" Spacer Bolt 1/4"-20NC x 1-1/2" Plug, Drain Sealant Latch Knob Bushing, Flanged Bronze Bar, Hinge Bolt 1/4"-20NC x 3/4" Bolt 5/16"-18NC x 3/4" Flatwasher 5/16" Narrow Weatherstrip Bracket, Latch Mounting Weatherstrip (U/L Machines Only)

1532E/1932E 2033E/2046E 2646E/2658E

1 1 1 1 1 1 1 1 1 1 4 4 1 1

B

S E C T I O N 2 G R O U N D

1 1 1 4 16 3 1

C O M P O N E N T S

1 34in/86cm

2 1 1 4 12 4 A/R 8 2 4 1 A/R 1 1 2 2 2 3 3 1ft/30.5cm

1 2.25ft/68.5cm

2-5

SECTION 2 GROUND COMPONENTS FIGURE 2-3. HYDRAULIC COMPONENTS AND COVERS INSTALLATION 2033E/2046E/2646E/2658E (POWER DOWN MACHINES)

S E C T I O N 2 G R O U N D C O M P O N E N T S

2-6

1532E/1932E 2033E/2046E 2646E/2658E

3120726

SECTION 2 GROUND COMPONENTS .

FIGURE 2-3. HYDRAULIC COMPONENTS AND COVERS INSTALLATION - 2033E/2046E/2646E/ 2658E (POWER DOWN MACHINES) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

Note: To determine Power or Gravity Down refer to page A. HYDRAULIC COMPONENTS INSTALLATION (STANDARD PARTS) 1 2

3 3A 3B

3C 4 5 6 7 8 9 9A 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

3120726

Ref.

Not Used 4400378 4400394 3600219 7013711 7016742 Use 7016781 7016706 7016703 7016700 0902198 0641408 4711400 3311405 0902137 2120105 2120072 0641405 3520077 1340052 1320033 2200233 0100020 4640951 0641506 4711500 3311505 4761400 4566849 0641412 0641506 2940099 4751400 0641406 3539766 0181874 0181875 2940045 2901207 4751400 4420038

Hydraulic Tank Options: Prior to S/N 21507 S/N 21507 to Present Pump/Motor Assembly Coupling Motor Brush Kit (W/Prestolite Motor) (was p/n 7016748) Brush Kit (W/Ohio Motor) Pump Seal, Shaft Bracket Bolt 1/4"-20NC x 1" Flatwasher 1/4" Locknut 1/4"-2NC Bracket, Filter Filter Element, Filter Bolt - 1/4"-20NC x 5/8" Plug, Quick Snap Breather Clamp, Hose Plug, Drain Sealant Valve Assembly (See Figure 2-5 for Breakdown) Bolt 5/16"-18NC x 1" Flatwasher - 5/16" Narrow Locknut 5/16"-18NC Lockwasher 1/4" Spacer Bolt 1/4"-20NC x 1 1/2" Bolt 5/16"-18NC x 3/4" Striker, Latch Flatwasher 1/4" Bolt 1/4"-20NC x 3/4" Plate, Valve Cover Angle, Latch Stop (Right Side) Angle, Latch Stop (Left Side) Latch, Paddle Motor Band Kit (Not Shown - U/L Machines Only) Flatwasher 1/4" Weatherstrip

1532E/1932E 2033E/2046E 2646E/2658E

1

1 1 1 1 1 1 1 1 2 20 11 1 1 1 2 1 1 2 1 A/R 1 4 11 6 2 2 2 3 2 4 7 1 1 1 2 1 4

S E C T I O N 2 G R O U N D C O M P O N E N T S

2ft/61cm

2-7

SECTION 2 GROUND COMPONENTS FIGURE 2-3. HYDRAULIC COMPONENTS AND COVERS INSTALLATION - 2033E/2046E/2646E/ 2658E (POWER DOWN MACHINES)

S E C T I O N

FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

Note: To determine Power or Gravity Down refer to page A.

0256420 0256862 0256422 0256888 51 4845311 4845366 3539239 3539875

2 G R O U N D

0255938 0255939 0255940 101

102 103 104

C O M P O N E N T S

2-8

3539445 4060937 3539446 3539447 0641408 4751400 3311405

HYDRAULIC COMPONENTS INSTALLATIONS (VARIABLE PARTS) Standard 2033E U/L 2033E Standard 2046E/2546E/2658E U/L 2046E/2546E/2658E Tray Options: 2033E Prior to S/N 24267 2033E S/N 24267 to Present 2046E/2546E/2658E Prior to S/N 24267 2046E/2546E/2658E S/N 24267 to Present SIDE COVERS INSTALLATION - 2033E SIDE COVERS INSTALLATION - 2046E/2646E SIDE COVERS INSTALLATION - 2658E Cover Options: 2033E (Prior to S/N 33224) 2033E (S/N 33224 to Present) 2046E/2646E 2658E Bolt, 1/4"-20NC x 1" Flatwasher - 1/4" Locknut - 1/4"-20NC

1532E/1932E 2033E/2046E 2646E/2658E

Ref. Ref. Ref. Ref. Ref.

E B E B

1

Ref. Ref. Ref.

4/D A A

1

2 4 2

3120726

SECTION 2 GROUND COMPONENTS FIGURE 2-3. HYDRAULIC COMPONENTS AND COVERS INSTALLATION - 2033E/2046E/2646E/ 2658E (POWER DOWN MACHINES) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S E C T I O N 2 G R O U N D C O M P O N E N T S

3120726

1532E/1932E 2033E/2046E 2646E/2658E

2-9

SECTION 2 GROUND COMPONENTS FIGURE 2-4. HYDRAULIC COMPONENTS AND COVERS INSTALLATION 2033E/2046E/2646E/2658E (GRAVITY DOWN MACHINES)

S E C T I O N 2 G R O U N D C O M P O N E N T S

2-10

1532E/1932E 2033E/2046E 2646E/2658E

3120726

SECTION 2 GROUND COMPONENTS .

FIGURE 2-4. HYDRAULIC COMPONENTS AND COVERS INSTALLATION - 2033E/2046E/2646E/ 2658E (GRAVITY DOWN MACHINES) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

Note: To determine Power or Gravity Down refer to page A.

1 2 2A

Not Used 4400394 1120491

3

3600266 3600269 7013711 7016742 Use 7016781 7016743 Not Available 7016747 0902198 0641408 4711400 3311405 0902137 2120105 2120072 0641405 3520077 1340052 1320033 2200233 0100020

3A 3B 3C

4 5 6 7 8 9 9A 10 11 12 13 14 15 16

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

3120726

4641004 4641021 0641506 4711500 3311505 4761400 4566849 0641412 0641506 2940099 4751400 0641406 3539766 0181874 0181875 2940045 2901207 4751400 4420038 4420037

HYDRAULIC COMPONENTS INSTALLATION (STANDARD PARTS)

Ref.

Hydraulic Tank Assembly Cap with O-Ring (S/N 38283 to Present) (was p/n 7020063 without O-Ring) Pump/Motor Assembly (Standard Machines) Pump/Motor Assembly (Japanese Machines) Coupling Motor Brush Kit (was p/n 7016748) Pump Seal, Shaft Gasket (Between Pump and Adapter) Bracket Bolt 1/4"-20NC x 1" Flatwasher 1/4" Locknut 1/4"-2NC Bracket, Filter Filter Element, Filter Bolt - 1/4"-20NC x 5/8" Plug, Quick Snap Breather Clamp, Hose Plug, Drain Sealant Valve Assembly Options (See Figure 2-5 for Breakdown): Prior to S/N 41086 S/N 41086 to Present Bolt 5/16"-18NC x 1" Flatwasher - 5/16" Narrow Locknut 5/16"-18NC Lockwasher 1/4" Spacer Bolt 1/4"-20NC x 1 1/2" Bolt 5/16"-18NC x 3/4" Striker, Latch Flatwasher 1/4" Bolt 1/4"-20NC x 3/4" Plate, Valve Cover Angle, Latch Stop (Right Side) Angle, Latch Stop (Left Side) Latch, Paddle Motor Band Kit (Not Shown - U/L Machines Only) Flatwasher 1/4" Weatherstrip Weatherstrip (S/N 38184 to Present)

1 1

1532E/1932E 2033E/2046E 2646E/2658E

1 1 1 1 1 1 1 1 1 2 20 11 1 1 1 2 1 1 2 1 A/R 1

B A

S E C T I O N 2 G R O U N D C O M P O N E N T S

4 11 6 2 2 2 3 2 4 7 1 1 1 2 1 4 1ft/31cm 38in/96cm

2-11

SECTION 2 GROUND COMPONENTS FIGURE 2-4. HYDRAULIC COMPONENTS AND COVERS INSTALLATION - 2033E/2046E/2646E/ 2658E (GRAVITY DOWN MACHINES)

S E C T I O N

FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

Note: To determine Power or Gravity Down refer to page A.

0257210 0257211 0257642 0257212 0257213 0257643 51

2

4845366 3539875

G R O U N D

0258182 0255939 0255940 101 4060937 3539446 3539447 102

C O M P O N E N T S

103 104

2-12

3941406 0641408 4751400 3311405

HYDRAULIC COMPONENTS INSTALLATION (VARIABLE PARTS) 2033E Standard 2033E U/L 2033E Japanese Spec 2046E/2546E/2658E Standard 2046E/2546E/2658E U/L 2046E/2546E/2658E Japanese Spec Tray Weldment Options: 2033E 2046E/2646E/2658E SIDE COVERS INSTALLATION - 2033E 2033E 2046E/2646E 2658E Cover Options: 2033E 2046E/2646E 2658E Hardware Options: 2033E (Screw, Self Tapping 1/4"-20 x 3/4") 2046E/2646E/2658E (Bolt 1/4"-20NC x 1") Flatwasher - 1/4" Locknut - 1/4"-20NC

1532E/1932E 2033E/2046E 2646E/2658E

Ref. Ref. Ref. Ref. Ref. Ref. Ref.

4/B 4/B 3/B 4/B 4/B 3/B

1

Ref. Ref. Ref. Ref.

1/A A A

1

4

A/R A/R

3120726

SECTION 2 GROUND COMPONENTS FIGURE 2-4. HYDRAULIC COMPONENTS AND COVERS INSTALLATION - 2033E/2046E/2646E/ 2658E (GRAVITY DOWN MACHINES) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S E C T I O N 2 G R O U N D C O M P O N E N T S

3120726

1532E/1932E 2033E/2046E 2646E/2658E

2-13

SECTION 2 GROUND COMPONENTS FIGURE 2-5. VALVE ASSEMBLY

S E C T I O N 2 G R O U N D C O M P O N E N T S

2-14

1532E/1932E 2033E/2046E 2646E/2658E

3120726

SECTION 2 GROUND COMPONENTS .

FIGURE 2-5. VALVE ASSEMBLY FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

Block, Valve Cartridge, Valve (Shuttle) Seal Kit - 7018300 Cartridge Cartridge, Valve (Main Relief) Seal Kit - 7018302 Cartridge Cartridge, Valve (Steer Relief) Seal Kit

1 1 1 1 1 2 2

S E C T I O N

Cartridge, Valve (High Drive Check) Seal Kit - 7018304 Cartridge

1 1

2

Cartridge, Valve (Counterbalance) Seal Kit - 7016338 Cartridge Cartridge, Valve (Brake) Seal Kit - 7018307 Cartridge Cartridge, Valve (Lift Relief Up) Seal Kit - 7018303 Cartridge Cartridge, Valve (Tow) Seal Kit - 7018312 Cartridge Rexroth Valve Section (Steer) Seal Kit Nut Coil Rexroth Valve Section - Lift Up/Lift Down (Power Down) Rexroth Valve Section - Lift Up/High Drive (Gravity Down) Seal Kit Nut Coil Rexroth Valve Section (Drive) Seal Kit Nut Coil Cartridge, Valve (Flow Divider) Seal Kit - 7018314 Cartridge Cartridge Without Coil (Posi-Trac) Seal Kit - 7018309 Cartridge Coil Capscrew, Socket Head #10-24NC x2"

2 2 1 1 1 1 1 1 1 1 2 2 2 2 1 2 2 2 1 2 2 1 1 1 1 1 12

G R O U N D

Note: To determine Power or Gravity Down refer to page A. VALVE ASSEMBLY (STANDARD PARTS) 1 2 3 4 5 6 7 8 9 10 11 12 12A 12B 13

13A 13B 14 14A 14B 15 16 16A 17 18

Not Serviced 7018300 7018301 7018302 7016351 7018919 7016351 Not Used 7018304 7016351 Not Used 7018305 7016337 7018307 7018308 7018303 7016351 7018312 7018313 7012793 7012773 7018912 7018917 7012794 7012773 7018912 7018917 7012794 7012773 7018912 7018917 7018314 7018315 7018309 7018310 7018311 3931032 Not Used

4640951 4641004 4641021 51 7016348 7016349 Not Required 51A 7016352 Not Required

3120726

VALVE ASSEMBLY (VARIABLE PARTS) Power Down Machines Gravity Down Machines (Prior to S/N 41086) Gravity Down Machines (S/N 41086 to Present) Cartridge, Without Coil (High Drive) Options: Power Down Machines Seal Kit - 7016348 Cartridge Gravity Down Machines Coil Options: Power Down Machines Gravity Down Machines

1532E/1932E 2033E/2046E 2646E/2658E

Ref.

Ref. Ref. Ref. Ref.

C O M P O N E N T S B A A

A/R 1 1 0 A/R 1 0

2-15

SECTION 2 GROUND COMPONENTS FIGURE 2-5. VALVE ASSEMBLY FIG & ITEM #

S E C T I O N

PART NUMBER

52 7018920 7016351 Not Required 53 7012792 7018918 7012792 7018918 Not Required 53A 4460449 4460449 Not Required

2

54 3930828 3930828 Not Required

G R O U N D

4641035 101 102 103 104

C O M P O N E N T S

105 106 107

2-16

Not Serviced 7018300 7018301 7018919 7016351 7018967 7016352 7016352 7018968 7018969

DESCRIPTION Cartridge, Valve (Lift Relief Down) Options: Power Down Machines Seal Kit - 7018920 Cartridge Gravity Down Machines Cartridge (Pressure Switch) Options: Power Down Machines O-Ring Gravity Down Machines Prior to S/N 41086 O-Ring Gravity Down Machines S/N 41086 to Present Connector, DIN Options: Power Down Machines Gravity Down Machines Prior to S/N 41086 Gravity Down Machines S/N 41086 to Present Capscrew, Socket Head #8-32NC x 1 3/4" Power Down Machines Gravity Down Machines Prior to S/N 41086 Gravity Down Machines S/N 41086 to Present VALVE ASSEMBLY - PLATFORM EXTENSION Block, Manifold Cartridge, Valve (Shuttle) Kit, Seal Cartridge, Valve (Pressure Relief) Kit, Seal Cartridge, Without Coil Coil Coil O-Ring Bolt #10-24 x 4"

1532E/1932E 2033E/2046E 2646E/2658E

QTY.

REV.

A/R 1 1 0 A/R 1 1 1 1 0 A/R 1 1 0 A/R 4 4 0 Ref.

A

1 1 1 1 1 1 1 8 8

3120726

SECTION 2 GROUND COMPONENTS FIGURE 2-5. VALVE ASSEMBLY FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S E C T I O N 2 G R O U N D C O M P O N E N T S

3120726

1532E/1932E 2033E/2046E 2646E/2658E

2-17

SECTION 2 GROUND COMPONENTS FIGURE 2-6. ELECTRICAL COMPONENTS INSTALLATIONS (AT GROUND CONTROLS)

S E C T I O N 2 G R O U N D C O M P O N E N T S

2-18

1532E/1932E 2033E/2046E 2646E/2658E

3120726

SECTION 2 GROUND COMPONENTS FIGURE 2-6. ELECTRICAL COMPONENTS INSTALLATIONS (AT GROUND CONTROLS) FIG & ITEM #

PART NUMBER 0255971 0258782 0256918 0258784 0255960 0258785 0257599 0258788 0256858 0258787 0257600 0258789

1 1600233 1600258 1600286

2 3 4 5

0641406 4751400 0100020 Use 3740130 Use 3740130 3740130 3740117

6 7 8

9 10 10A 11 12 12A 12 12A 13

3120726

3740121 Not Used 3311405 1060606 4460618 Not Required 4360070 4360432 7019604 2860030 4360328 4360395 7016315 4360289 7012612 Not Used

DESCRIPTION GROUND CONTROLS INSTALLATION 1532E/1932E Standard Machines Prior to S/N 49391 1532E/1932E Standard Machines S/N 49391 to Present 1532E/1932E U/L Machines Prior to S/N 49391 1532E/1932E U/L Machines S/N 49391 to Present 2033E/2046E/2646E/2658E Standard Machines without Power Deck Prior to S/N 49391 2033E/2046E/2646E/2658E Standard Machines without Power Deck S/N 49391 to Present 2033E/2046E/2646E/2658E Standard Machines with Power Deck Prior to S/N 49391 2033E/2046E/2646E/2658E Standard Machines with Power Deck S/N 49391 to Present 2033E/2046E/2646E/2658E U/L Machines without Power Deck Prior to S/N 49391 2033E/2046E/2646E/2658E U/L Machines without Power Deck S/N 49391 to Present 2033E/2046E/2646E/2658E U/L Machines with Power Deck Prior to S/N 49391 2033E/2046E/2646E/2658E U/L Machines with Power Deck S/N 49391 to Present Controller, SMART System TM Options: Prior to S/N 29221 S/N 29221 to S/N 49391 S/N 49391 to Present Note: When replaced, controller must be configured to appropriate model and options using analyzer kit p/n 2901443 or computer software kit p/n 2900874.

Bolt 1/4"-20NC x 3/4" Flatwasher 1/4" Sealant Relay Options: Standard Machine Prior to S/N 30199 (was p/n 3740117) Standard Machine S/N 30199 to S/N 44433 (was p/n 3740120) Standard Machine (S/N 44433 to Present) Standard Machines without 1600286 Controller Operated in Cold Weather Regions U/L Machine Locknut 1/4”-20NC Cable Assembly Options: 1532E/1932E Connector, Anderson 2033E/2046E/2646E/2658E Breaker, Circuit Switch, Keyed Select Switch Kit (Includes o-rings, boot and locking ring) Key, Replacement Switch, Toggle Switch, Emergency Stop (Prior to S/N 44433) Cap Switch, Emergency Stop (S/N 44433 to Present) Boot

1532E/1932E 2033E/2046E 2646E/2658E

QTY.

REV.

Ref. Ref. Ref. Ref. Ref.

12 1 4 1 7

Ref.

1

Ref.

6

Ref.

1

Ref.

4

Ref.

1

Ref.

3

Ref.

1

1

S E C T I O N 2 G R O U N D C O M P O N E N T S

4 A/R A/R 1

A/R 1 2 1 1 1 1 A/R 1 1 1 1

2-19

SECTION 2 GROUND COMPONENTS FIGURE 2-6. ELECTRICAL COMPONENTS INSTALLATIONS (AT GROUND CONTROLS) FIG & ITEM #

S E C T I O N 2 G R O U N D

PART NUMBER

14

16

3252479 3252478 0100076 7016397 4921986

16A 17 18 19 20 21 22 23 24 25

4921990 3740069 3911008 4751000 3311005 4460259 4460260 4740479 4300133 4761400 3311401

15

DESCRIPTION Nameplate - Ground Controls Options: 1532E/1932E 2033E/2046E/2646E/2658E Silicone - 8lbs Pail (Not Shown-Spread on back of Item 1) Silicone - 5oz Tube (Not Shown-Spread on back of Item 1) Harness, Relay (S/N 31685 to Present) (Power Down Machines) Harness, Relay (Gravity Down Machines) Relay (S/N 31685 to Present) Screw #10-24NC x 1" (S/N 31685 to Present) Flatwasher #10 (S/N 31685 to Present) Locknut #10-24NC (S/N 31685 to Present) Terminal (S/N 31685 to Present) Housing, Terminal (S/N 31685 to Present) Washer, Brass 1/4" Stud, Brass 1/4" Lockwasher 1/4" Nut 1/4"-20NC ALARM INSTALLATIONS

0256959 0256960 0256964 0256961 0256962 0256965

PRIOR TO AUGUST 1996: STANDARD ALARM - 1532E/1932E STANDARD ALARM - 2033E/2046E/2646E/2658E AUGUST 1996 TO PRESENT: DESCENT ALARM - 1532E/1932E MOTION ALARM - 1532E/1932E TRAVEL ALARM - 1532E/1932E DESCENT ALARM - 2033E/2046E/2646E/2658E MOTION ALARM - 2033E/2046E/2646E/2658E TRAVEL ALARM - 2033E/2046E/2646E/2658E

0140033 0641408 4711400 3311405

Alarm (Remove Ground Strap Before Installation) Bolt 1/4"-20NC x 1" Flatwasher 1/4" Narrow Locknut 1/4"-20NC

0256056 0256058

HOURMETER GAUGE INSTALLATION - 1532E/1932E HOURMETER GAUGE INSTALLATION - 2033E/2046E/ 2646E/2658E

0256682 0255951

C O M P O N E N T S

101

201 202

2420165 2420179

0256423 301 302 303 304 305

2-20

0641406 4751400 3311405 1060379 3760170

Gauge, Hourmeter Filter, Hourmeter (Use in-line version in place of bolt-on version when equipped) KEY ATTACH INSTALLATION (OPTIONAL) Bolt 1/4"-20NC x 3/4" Flatwasher 1/4" Locknut 1/4"-20NC Cable, Lanyard Ring

1532E/1932E 2033E/2046E 2646E/2658E

QTY.

REV.

1

A/R A/R 1 1 1 1 2 1 2 2 6 3 3 3 Ref.

Ref. Ref.

– C

Ref. Ref. Ref. Ref. Ref. Ref.

– – – – – –

1 2 4 2 Ref. Ref.

4 5

1 1

Ref.

A

1 2 1 1 1

3120726

SECTION 2 GROUND COMPONENTS FIGURE 2-6. ELECTRICAL COMPONENTS INSTALLATIONS (AT GROUND CONTROLS) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S E C T I O N 2 G R O U N D C O M P O N E N T S

3120726

1532E/1932E 2033E/2046E 2646E/2658E

2-21

SECTION 2 GROUND COMPONENTS FIGURE 2-7. BATTERY INSTALLATIONS

S E C T I O N 2 G R O U N D C O M P O N E N T S

2-22

1532E/1932E 2033E/2046E 2646E/2658E

3120726

SECTION 2 GROUND COMPONENTS FIGURE 2-7. BATTERY INSTALLATIONS FIG & ITEM #

PART NUMBER 0255891 0256921

1 2 3 4 5 6 7 8 9 10 1 12 13 14 15 16A 16B 17 18 19 20 21 22 23 24 25 26 27 28 29 30

1780290 0181880 0400067 0400113 0641408 4751400 3311401 0100011 0362566 0962004 0641816 4751800 3311801 3960389 0641406 2940098 2560140 2560137 1060561 0840031 1060635 2940099 4711400 3311405 4761400 0902365 2820088 2820084 4240084 3300429 4740474 0630526 0256421

101 102

103 104 105 106 107 108 109 110 111 112

3120726

DESCRIPTION BATTERY INSTALLATION - STD 1532E/1932E BATTERY INSTALLATION - U/L 1532E/1932E Battery Door Weldment Angle, Mounting Battery (Wet) (Standard) Battery (Dry) (Shipping Option) Bolt, 1/4"-20NC x 1" Flatwasher 1/4" Nut, 1/4"-20NC Loctite #242 Bar, Hinge Bushing, Flanged Bronze Bolt, 1/2"-13NC x 2" Flatwasher 1/2" Nut, 1/2"-13NC Seal Bolt, 1/4"-20NC x 3/4" Latch Knob (Prior to S/N 27620) Knob (S/N 27620 to Present) Cable - 12in/30.5cm Terminal Boot Cable - 9in/23cm Striker, Latch (Prior to S/N 27620) Flatwasher 1/4" Narrow Locknut 1/4"-20NC Lockwasher 1/4" Bracket, Latch Mounting Shield, Phenolic 10x20 (Not Shown - U/L Machines Only) Shield, Phenolic 10x8 (Not Shown - U/L Machines Only) Strap, Static (Not Shown - U/L Machines Only) Nut 5/16" (S/N 41458 to Present) Washer 5/16" (S/N 41458 to Present) Bolt 5/16"-18NC x 1 1/4" (S/N 41458 to Present)

QTY.

REV.

Ref. Ref.

11 5

1 2 4 4 6 8 4 A/R 2 2 4 8 4

2 G R O U N D

34in/6cm

3 1 1 1 1 8 2 1 2 4 2 1 4 2 1 8 8 8 Ref.

10

0256850 0257437

BATTERY INSTALLATION - STD 2033E/2046E/2646E/ 2658E BATTERY INSTALLATION - U/L 2033E/2658E BATTERY INSTALLATION - U/L 2046E/2646E

Ref. Ref.

5 3

4845326 0400151 Not Available 0400067 0400113 4845129 0181622 0791608 4240084 3311608 2940045 4845130 0962004 3538844 0641414

Battery Door Weldment Battery (Wet) (Standard) Battery (Dry) (Shipping Option) Battery (Wet) (Standard) (UL Machines Only) Battery (Dry) (Shipping Option - UL Machines Only) Hinge Angle, Battery Holddown Bolt 3/8"-16NC x 1" Strap, Static (Not Shown - U/L Machines Only) Locknut, Flanged 3/8"-16NC Latch, Paddle (Prior to S/N 24267) Hinge Bushing, Flanged Bronze Plate Bolt 1/4"-20NC x 1 3/4"

1 4 4 4 4 2 1 8 1 8 2 2 8 2 2

1532E/1932E 2033E/2046E 2646E/2658E

S E C T I O N

2-23

C O M P O N E N T S

SECTION 2 GROUND COMPONENTS FIGURE 2-7. BATTERY INSTALLATIONS

S E C T I O N

FIG & ITEM #

PART NUMBER

113 113A 113B 113C 114 115 116

1060605 1060048 4460618 4460022 1060635 0840031 0181874 0181875 0641406 2940100 2940101 4220166 0641424 3271405 4711400 0641408 3311001 4751000 4761000 2820084 2820087

117 118 119 120 121 122 123 124 125 126 127 128 129

2 G R O U N D

2820094 2820095 130 131 132

C O M P O N E N T S

2-24

3300429 4740474 0630526

DESCRIPTION Cable, Battery Cable Connector, Anderson Terminal Eyelet Cable, Battery Boot, Terminal Angle, Latch Stop (Left Side) (Prior to S/N 24267) Angle, Latch Stop (Right Side) (Prior to S/N 24267) Bolt 1/4"-20NC x 3/4" (Prior to S/N 24267) Latch, “T”-Handle (Left Side) (S/N 24267 to Present) Latch, “T”-Handle (Right Side) (S/N 24267 to Present) Stop, Door (S/N 24267 to Present) Bolt 1/4"-20NC x 3" Locknut 1/4"-20NC (Grade 8) Flatwasher 1/4" Narrow Bolt 1/4"-20NC x 1" Nut #10-24NC Flatwasher #10 Lockwasher #10 Shield, Phenolic 10"x8" (Not Shown - U/L Machines Only) Shield, Phenolic 10"x30" (Not Shown - U/L 2033E/2658E Machines Only) Shield, Phenolic 3 1/2"x30" (Not Shown - U/L 2046E/ 2646E Machines Only) Shield, Phenolic 4 1/2"x30" (Not Shown - U/L 2046E/ 2646E Machines Only) Nut 5/16" (S/N 41458 to Present) Washer 5/16" (S/N 41458 to Present) Bolt 5/16"-18NC x 1 1/4" (S/N 41458 to Present)

1532E/1932E 2033E/2046E 2646E/2658E

QTY.

REV.

1 9ft/2.74m

2 4 3 8 1 1 4 1 1 1 1 6 14 3 8 8 8 10 1 1 1 8 8 8

3120726

SECTION 3 SCISSOR ARMS TABLE OF CONTENTS FIGURE

3-1 3-2 3-3 3-4 3-5 3-6 3-7 3-8

DESCRIPTION

SCISSOR ARMS INSTALLATION - 1532E (POWER DOWN MACHINES) . . . . . . . . . . . . . . . .

SCISSOR ARMS INSTALLATION - 1532E (GRAVITY DOWN MACHINES) . . . . . . . . . . . . . . .

SCISSOR ARMS INSTALLATION - 1932E (POWER DOWN MACHINES) . . . . . . . . . . . . . . . .

SCISSOR ARMS INSTALLATION - 1932E (GRAVITY DOWN MACHINES) . . . . . . . . . . . . . . .

SCISSOR ARMS INSTALLATION - 2033E/2046E (POWER DOWN MACHINES). . . . . . . . . . .

SCISSOR ARMS INSTALLATION - 2033E/2046E (GRAVITY DOWN MACHINES). . . . . . . . . .

SCISSOR ARMS INSTALLATION - 2646E/2658E (POWER DOWN MACHINES). . . . . . . . . . .

SCISSOR ARMS INSTALLATION - 2646E/2658E (GRAVITY DOWN MACHINES). . . . . . . . . .

PAGE

3-2 3-6 3-10 3-14 3-18 3-22 3-26 3-30

S E C T I O N 3 S C I S S O R A R M S

3120726

1532E/1932E 2033E/2046E 2646E/2658E

3-1

SECTION 3 SCISSOR ARMS FIGURE 3-1. SCISSOR ARMS INSTALLATION - 1532E (POWER DOWN MACHINES)

S E C T I O N 3 S C I S S O R A R M S

3-2

1532E/1932E 2033E/2046E 2646E/2658E

3120726

SECTION 3 SCISSOR ARMS .

FIGURE 3-1. SCISSOR ARMS INSTALLATION - 1532E (POWER DOWN MACHINES) FIG & ITEM #

1 2 3 4 5 6 7 8 9 10 11 12

13 14 15 16 17 18 19 20 21 22 23 to 33 34 35 36 37

PART NUMBER

DESCRIPTION

QTY.

REV.

0255697

SCISSOR ARMS INSTALLATION - 1532E (POWER DOWN MACHINES) Note: To determine Power or Gravity Down refer to page A.

Ref.

9/J

Not Used 0200538 0200539 0200540 0200541 3422494 3422495 3422496 4845040 4845431 0962015 4240125 3422488 1683377 1683475 3340784 3340629 3340645 4740438 3760387 0641522 4711500 4751500 3311505 0641508 0641520 Not Used 0962010 0962010 0641524 4240114 4240128 2901366 0252586

101

3340645 0256386

201 202 203

3120726

1120480 Not Used 1120479

Arm Weldment (Top and Bottom Inboard) Arm Weldment (Mid Inboard) Arm Weldment (Top and Bottom Outboard) Arm Weldment (Mid Outboard) Pin Pin Pin Prop, Safety (Prior to S/N 28355) Prop, Safety (S/N 28355 to Present) Bushing, Split (Prior to S/N 28355) Bushing, Split (S/N 28355 to Present) Pin Lift Cylinder Assembly (See Section 5 for Breakdown) Prior to S/N27181 S/N27181 to Present Pad, Slide Block (Prior to S/N 29539) Pad, Slide Block (S/N 29539 to Present) Pad, Polyurethane Washer, Special Ring, Retaining Bolt 5/16"-18NC x 2 3/4" Flatwasher 5/16" Narrow Flatwasher 5/16" Regular Locknut 5/16"-18NC Bolt 5/16"-18NC x 1" Bolt 5/16"-18NC x 2 1/2" Bushing, Garmax (4 Per Weldment) Bushing, Garmax (3 Per Weldment) Bolt 5/16"-18NC x 3" Strap (Prior to S/N 28355) Strap (S/N 28355 to Present) –––––––––– Arm Kit - 1532E (Includes Items 2-5 & 9) ARM PADS INSTALLATION Pad ARM CAPS INSTALLATION

3 S C I S S O R

4 4 3 14 14 2 8 8 24 2 12

A R M S

8 6 8 1 1 1

A

Ref.

–

16 Ref.

Cap

8

Cap

16

1532E/1932E 2033E/2046E 2646E/2658E

S E C T I O N

2 1 2 2 6 2 2 1 1 1 1 2 1

–

3-3

SECTION 3 SCISSOR ARMS FIGURE 3-1. SCISSOR ARMS INSTALLATION - 1532E (POWER DOWN MACHINES) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

Ref.

5/E

Note: To determine Power or Gravity Down refer to page A. 0256527

S E C T I O N

1320224 3941406 4240018 4751400 4240033 4460328 4240127

CABLE/HOSE CLAMPS INSTALLATION (NOT SHOWN) Clamp, Loop 5/8" Screw, Self-Tapping 1/4" x 3/4" Tie-Strap 15”/38cm Flatwasher 1/4" Tie-Strap 7.5"/19cm Connector, Strain Relief (Located On Platform) Tie-Strap 21"/53cm

10 5 10 5 15 1 4

3 S C I S S O R A R M S

3-4

1532E/1932E 2033E/2046E 2646E/2658E

3120726

SECTION 3 SCISSOR ARMS FIGURE 3-1. SCISSOR ARMS INSTALLATION - 1532E (POWER DOWN MACHINES) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S E C T I O N 3 S C I S S O R A R M S

3120726

1532E/1932E 2033E/2046E 2646E/2658E

3-5

SECTION 3 SCISSOR ARMS FIGURE 3-2. SCISSOR ARMS INSTALLATION - 1532E (GRAVITY DOWN MACHINES)

S E C T I O N 3 S C I S S O R A R M S

3-6

1532E/1932E 2033E/2046E 2646E/2658E

3120726

SECTION 3 SCISSOR ARMS .

FIGURE 3-2. SCISSOR ARMS INSTALLATION - 1532E (GRAVITY DOWN MACHINES) FIG & ITEM #

1 2 3 4 5 6 7 8 9 10 11 12 13 14

15 16 17 18 19 20 21 22 23 to 27 28 29 to 33 34 35 36 37

PART NUMBER

DESCRIPTION

QTY.

REV.

0257115

Note: To determine Power or Gravity Down refer to page A. SCISSOR ARMS INSTALLATION - 1532E (GRAVITY DOWN MACHINES)

Ref.

4/C

Not Used 0200538 0200539 0200540 0200541 3422494 3422495 3422496 4845475 4240125 3422488 1683500 3340629 3340645 3340841 4740438 3760387 0641522 4711500 4751500 3311505 0641508 0641520 Not Used 0641524 Not Used 0962010 0962010 4240128 4740307 2901501 0252586

101 3340645 3340841 0256386 201 202 203 204

3120726

1120480 Not Used 1120479 0100080

Arm Weldment (Top and Bottom Inboard) Arm Weldment (Mid Inboard) Arm Weldment (Top and Bottom Outboard) Arm Weldment (Mid Outboard) Pin Pin Pin Prop, Safety Bushing, Split Pin Lift Cylinder Assembly (See Section 5 for Breakdown) Pad, Slide Block Pad Options: Prior to S/N 47288 (Polyurethane) S/N 47288 to Present (PVC) Washer, Special Ring, Retaining Bolt 5/16"-18NC x 2 3/4" Flatwasher 5/16" Narrow Flatwasher 5/16" Regular Locknut 5/16"-18NC Bolt 5/16"-18NC x 1" Bolt 5/16"-18NC x 2 1/2"

14 14 2 8 8 24 2 12

Bolt 5/16"-18NC x 3"

8

Bushing, Garmax Bushing, Garmax Strap Shim –––––––––– Arm Kit - 1532E (Includes Items 2-5 & 9) ARM PADS INSTALLATION Pad Options: Prior to S/N 47288 (Polyurethane) S/N 47288 to Present (PVC) ARM CAPS INSTALLATION Cap Cap Adhesive (Not Shown)

1532E/1932E 2033E/2046E 2646E/2658E

S E C T I O N

2 1 2 2 6 2 2 1 1 2 1 4 3

3 S C I S S O R

8 6 1 2 1

A

Ref.

3

A R M S

16

Ref.

2

8 16 A/R

3-7

SECTION 3 SCISSOR ARMS FIGURE 3-2. SCISSOR ARMS INSTALLATION - 1532E (GRAVITY DOWN MACHINES) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

Ref.

8/G

Note: To determine Power or Gravity Down refer to page A. 0256527

S E C T I O N

1320224 3941406 4240018 4751400 4240033 4460328 4460071 4240127 4060807 1320095 0641408 3311405

3

CABLE/HOSE CLAMPS INSTALLATION (NOT SHOWN) Clamp, Loop 5/8" Screw, Self-Tapping 1/4" x 3/4" Tie-Strap 15”/38cm (Prior to S/N 38168) Flatwasher 1/4" (Prior to S/N 38168) Tie-Strap 7.5"/19cm Connector, Strain Relief (Located On Platform) (Prior to S/N 45030) Connector, Strain Relief (Located On Platform) (S/N 45030 to Present) Tie-Strap 21"/53cm Shield, Edge Trim Clamp Bolt 1/4’-20NC x 1" Nut 1/4"-20NC

10 5 10 5 15 1 1 4 1 ft./30.5

1 2 2

S C I S S O R A R M S

3-8

1532E/1932E 2033E/2046E 2646E/2658E

3120726

SECTION 3 SCISSOR ARMS FIGURE 3-2. SCISSOR ARMS INSTALLATION - 1532E (GRAVITY DOWN MACHINES) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S E C T I O N 3 S C I S S O R A R M S

3120726

1532E/1932E 2033E/2046E 2646E/2658E

3-9

SECTION 3 SCISSOR ARMS FIGURE 3-3. SCISSOR ARMS INSTALLATION - 1932E (POWER DOWN MACHINES)

S E C T I O N 3 S C I S S O R A R M S

3-10

1532E/1932E 2033E/2046E 2646E/2658E

3120726

SECTION 3 SCISSOR ARMS .

FIGURE 3-3. SCISSOR ARMS INSTALLATION - 1932E (POWER DOWN MACHINES) FIG & ITEM #

1 2 3 4 5 6 7 8 9 10 11 12

13 14 15 16 17 18 19 20 21 22 23 to 33 34 35 36 37 38 39 40

PART NUMBER

DESCRIPTION

QTY.

REV.

0255751 0256537

COMMON MACHINES CANADIAN MACHINES Note: To determine Power or Gravity Down refer to page A.

Ref. Ref.

11/L 9/J

Not Used 0200538 0200539 0200540 0200541 3422494 3422495 3422496 3340645 0200542 3422488 1683377 1683475 3340784 3340629 0200543 4740438 3760387 0641522 4711500 4751500 3311505 0200544 0641520 Not Used 0962010 0962010 0962015 4240125 4845040 4845431 0641508 0641524 4240114 4240128

41 3422494 3422596 2901367 0252587 101

3120726

3340645

Arm Weldment (Bottom Inboard) Arm Weldment (Lower Mid Inboard) Arm Weldment (Bottom Outboard) Arm Weldment (Lower and Upper Mid Outboard) Pin Pin Pin Pad, Polyurethane Arm Weldment (Upper Mid Inboard) Pin Lift Cylinder Assembly (See Section 5 for Breakdown) Prior to S/N27181 S/N27181 to Present Pad, Slide (Prior to S/N 29098) Pad, Slide (S/N 29098 to Present) Arm Weldment (Top Inboard) Washer, Special Ring, Retaining Bolt 5/16"-18NC x 2 3/4" Flatwasher 5/16" Narrow Flatwasher 5/16" Regular Locknut 5/16"-18NC Arm Weldment (Top Outboard) Bolt 5/16"-18NC x 2 1/2" Bushing, Garmax (4 Per Weldment) Bushing, Garmax (3 Per Weldment) Bushing, Split (Prior to S/N 28355) Bushing, Split (S/N 28355 to Present) Prop, Safety (Prior to S/N 28355) Prop, Safety (S/N 28355 to Present) Bolt 5/16"-18NC x 1" Bolt 5/16"-18NC x 3" Strap (Prior to S/N 28355) Strap (S/N 28355 to Present) Pin Options: Common Canada Only ––––––––– Arm Kit - 1932E (Includes #s 2-5, 10, 14, 21 & 37) ARM PADS INSTALLATION Pad

1532E/1932E 2033E/2046E 2646E/2658E

S E C T I O N

1 1 1 4 7 2 2 3 1 2 1

3 4 4 1 14 14 12 8 8 24 1 12

S C I S S O R

4 12 1 1 1 1 2 8 1 1 2

A R M S

1

A

Ref.

–

24

3-11

SECTION 3 SCISSOR ARMS FIGURE 3-3. SCISSOR ARMS INSTALLATION - 1932E (POWER DOWN MACHINES) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

Ref.

–

Note: To determine Power or Gravity Down refer to page A. 0256387

S E C T I O N

201 202 203

1120480 Not Used 1120479 0256528

301 302 303 304 305 306 307

3

308 309 310 311 312 313 314

S C I S S O R

1320224 3941406 4240018 3539796 4240114 4240125 0962015 4565665 4567167 0641406 4711400 3311405 4240033 4460328 0641420 4240127

ARM CAPS INSTALLATION Cap

8

Cap

24

CABLE/HOSE TRAY INSTALLATION Clamp, Loop 5/8" Screw, Self-Tapping (Not Shown - Used with Item 2) Tie-Strap 15”/38cm(Not Shown) Tray Strap (Requires Bushing #306) (Prior to S/N 28355) Strap (Does NOT Require Bushing) (S/N 28355 to Present) Bushing, Split (Prior to S/N 28355 Only) Spacer, Tube (Prior to S/N 31100) Spacer, Tube (S/N 31100 to Present) Bolt 1/4"-20NC x 3/4" Flatwasher 1/4" Narrow Locknut 1/4"-20NC Tie-Strap 7.5"/19cm (Not Shown) Connector, Strain Relief (Not Shown - Located on Platform) Bolt 1/4"-20NC x 2 1/2" Tie-Strap 21"/53cm (Not Shown)

Ref.

6/F

12 9 12 1 4 4 2 2 2 2 9 4 20 1 2 4

A R M S

3-12

1532E/1932E 2033E/2046E 2646E/2658E

3120726

SECTION 3 SCISSOR ARMS FIGURE 3-3. SCISSOR ARMS INSTALLATION - 1932E (POWER DOWN MACHINES) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S E C T I O N 3 S C I S S O R A R M S

3120726

1532E/1932E 2033E/2046E 2646E/2658E

3-13

SECTION 3 SCISSOR ARMS FIGURE 3-4. SCISSOR ARMS INSTALLATION - 1932E (GRAVITY DOWN MACHINES)

S E C T I O N 3 S C I S S O R A R M S

3-14

1532E/1932E 2033E/2046E 2646E/2658E

3120726

SECTION 3 SCISSOR ARMS .

FIGURE 3-4. SCISSOR ARMS INSTALLATION - 1932E (GRAVITY DOWN MACHINES) FIG & ITEM #

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17 18 19 20 21 22 23 to 27 28 29 to 33 34 35 36 37 38 39

40 41

PART NUMBER

DESCRIPTION

QTY.

REV.

0257116 0257117

COMMON MACHINES CANADIAN MACHINES Note: To determine Power or Gravity Down refer to page A.

Ref. Ref.

6/C 6/C

Not Used 0200538 0200539 0200540 0200541 3422494 3422495 3422496 3340645 3340841 0200542 3422488 1683500 3340629 0200543 4740438 3760387 0641522 4711500 4751500 3311505 0200544 0641520 Not Used 0641524 Not Used 0962010 0962010 4240125 4845475 0641508 3422494 3422596 4240128 4740307 2901502 0252587

101 3340645 3340841

3120726

Arm Weldment (Bottom Inboard) Arm Weldment (Lower Mid Inboard) Arm Weldment (Bottom Outboard) Arm Weldment (Lower and Upper Mid Outboard) Pin Pin Pin Pad Options: Prior to S/N 47288 (Polyurethane) S/N 47288 to Present (PVC) Arm Weldment (Upper Mid Inboard) Pin Lift Cylinder Assembly (See Section 5 for Breakdown) Pad, Slide Arm Weldment (Top Inboard) Washer, Special Ring, Retaining Bolt 5/16"-18NC x 2 3/4" Flatwasher 5/16" Narrow Flatwasher 5/16" Regular Locknut 5/16"-18NC Arm Weldment (Top Outboard) Bolt 5/16"-18NC x 2 1/2"

1 2 1 4 1 20 20 2 8 8 24 1 12

Bolt 5/16"-18NC x 3"

8

Bushing, Garmax Bushing, Garmax Bushing, Split Prop, Safety Bolt 5/16"-18NC x 1" Pin Options: Common Canada Only Strap Shim ––––––––– Arm Kit - 1932E (Includes items 2-5, 10, 14, 21 & 37) ARM PADS INSTALLATION Pad Options: Prior to S/N 47288 (Polyurethane) S/N 47288 to Present (PVC)

1532E/1932E 2033E/2046E 2646E/2658E

S E C T I O N

1 1 1 4 7 2 2 3

3 S C I S S O R

8 12 1 1 2 2

A R M S

1 2 1

1/A

Ref.

3

24

3-15

SECTION 3 SCISSOR ARMS FIGURE 3-4. SCISSOR ARMS INSTALLATION - 1932E (GRAVITY DOWN MACHINES) FIG & ITEM #

201 202 203 204

S E C T I O N

PART NUMBER

DESCRIPTION

QTY.

REV.

0256387

Note: To determine Power or Gravity Down refer to page A. ARM CAPS INSTALLATION

Ref.

2

1120480 Not Used 1120479 0100080 0256528

301 302 303 304 305 306 307 308 309 310 311 312

3 S C I S S O R

1320224 3941406 4240018 3539796 4240125 4240128 4567167 0641408 4711400 3311405 4240033 4460328 4460071

313 314 315 316 317

0641422 4240127 4060807 1320095 1320061

Cap Cap Adhesive (Not Shown) CABLE/HOSE TRAY INSTALLATION Clamp, Loop 5/8" Screw, Self-Tapping (Not Shown - Used with Item 2) Tie-Strap 15”/38cm(Not Shown) (Prior to S/N 38168) Tray Strap Strap (S/N 57976 to Present Only) Spacer, Tube Bolt 1/4"-20NC x 1" Flatwasher 1/4" Narrow Locknut 1/4"-20NC Tie-Strap 7.5"/19cm (Not Shown) Connector, Strain Relief (Not Shown - Located On Platform) (Prior to S/N 45030) Connector, Strain Relief (Not Shown - Located On Platform) (S/N 45030 to Present) Bolt 1/4"-20NC x 2 3/4" Tie-Strap 21"/53cm (Not Shown) Shield, Trim Edge (Not Shown - Located on Frame) Clamp (Not Shown) Clamp (Not Shown) (Prior to S/N 38168)

8 24 A/R Ref.

10/I

11 8 12 1 4 4 2 2 6 4 20 1 1 2 4 1ft/30.5m

1 3

A R M S

3-16

1532E/1932E 2033E/2046E 2646E/2658E

3120726

SECTION 3 SCISSOR ARMS FIGURE 3-4. SCISSOR ARMS INSTALLATION - 1932E (GRAVITY DOWN MACHINES) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S E C T I O N 3 S C I S S O R A R M S

3120726

1532E/1932E 2033E/2046E 2646E/2658E

3-17

SECTION 3 SCISSOR ARMS FIGURE 3-5. SCISSOR ARMS INSTALLATION - 2033E/2046E (POWER DOWN MACHINES)

S E C T I O N 3 S C I S S O R A R M S

3-18

1532E/1932E 2033E/2046E 2646E/2658E

3120726

SECTION 3 SCISSOR ARMS .

FIGURE 3-5. SCISSOR ARMS INSTALLATION - 2033E/2046E (POWER DOWN MACHINES) FIG & ITEM #

1 2 3 4 5 6 7 8 9 to 10 11 12

13 14 15 16 17 18 19 20 21 22 23 to 33 34 35 36 37 38 39 40 41 42 43 44

PART NUMBER

DESCRIPTION

QTY.

REV.

0255571 0256381

COMMON MACHINES CANADIAN MACHINES Note: To determine Power or Gravity Down refer to page A.

Ref. Ref.

11 8

Not Used 0200531 0200532 0200533 0200534 3422483 3422484 3422485 Not Used 3422488 1683352 1683473 3340784 3340629 Not Used 4740438 3760387 0641522 4711500 4751500 3311505 Not Used 0681520 Not Used 0962010 0962010 Not Used 4845040 4845431 0641508 Not Used 3340645 0962015 4240125 3422483 3422587 0641524 4240114 4240128 2901340 0252586

101

3120726

3340645

Arm Weldment (Top and Bottom Inboard) Arm Weldment (Mid Inboard) Arm Weldment (Top and Bottom Outboard) Arm Weldment (Mid Outboard) Pin Pin Pin

2 1 2 2 5 2 2

Pin Lift Cylinder Assembly (See Section 5 for Breakdown) Prior to S/N27085 S/N27085 to Present Pad, Slide Block (Prior to S/N 29022) Pad, Slide Block (S/N 29022 to Present)

2 1

Washer, Special Ring, Retaining Bolt 5/16"-18NC x 2 3/4" Flatwasher 5/16" Narrow Flatwasher 5/16" Regular Locknut 5/16"-18NC

14 14 2 8 8 24

Bolt 5/16"-18NC x 2 1/2" Grade 8

12

Bushing, Garmax (4 Per Weldment) Bushing, Garmax (3 Per Weldment)

8 6

Prop, Safety (Prior to S/N 28355) Prop, Safety (S/N 28355 to Present) Bolt 5/16"-18NC x 1"

1 1 2

Pad Bushing, Split (Prior to S/N 28355) Bushing, Split (S/N 28355 to Present) Pin (Common) Pin (Canada Only) Bolt 5/16"-18NC x 3" Strap (Prior to S/N 28355) Strap (S/N 28355 to Present) –––––––––– Arm Kit - 2033E/2046E (Includes Items 2-5 & 37) ARM PADS INSTALLATION Pad

1532E/1932E 2033E/2046E 2646E/2658E

S E C T I O N 3

4 4

S C I S S O R A R M S

3 1 1 1 1 8 1 1 1

A

Ref.

–

16

3-19

SECTION 3 SCISSOR ARMS FIGURE 3-5. SCISSOR ARMS INSTALLATION - 2033E/2046E (POWER DOWN MACHINES) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

Note: To determine Power or Gravity Down refer to page A. 0256063

S E C T I O N 3 S C I S S O R

201 202 203 204

1120474 1120475 1120472 1120473 0256509

301 302 303 304 305 306 307 308 309 310 311 312 313 314 to 315 316 317

1320224 3941406 4240018 3539264 4240114 4240125 0962015 4240116 0641508 3311405 3311505 4240033 4460328 4240127 Not Used 0641406 4711500

ARM CAPS INSTALLATION Cap Cap Cap Cap CABLE/HOSE TRAY INSTALLATION

Ref. 4 4 4 12 Ref.

Clamp, Loop 5/8" Screw, Self-Tapping (Not Shown - Used with Item 2) Tie-Strap 15”/38cm (Not Shown) Tray Strap (Requires Bushing #306) (Prior to S/N 28355) Strap (Does NOT Require Bushing) (S/N 28355 to Present) Bushing, Split (Prior to S/N 28355 Only) Strap, Mounting Angle Bolt 5/16"-18NC x 1" Locknut 1/4"-20NC Locknut 5/16"-18NC Tie-Strap 7.5"/19cm(Not Shown) Connector, Strain Relief (Not Shown - Located on Platform) Tie-Strap 21"/53cm (Not Shown)

13 8 12 1 4 4 2 3 4 2 4 24 1 4

Bolt 1/4”-20 x 3/4” Flatwasher 5/16”

2 8

5/E

A R M S

3-20

1532E/1932E 2033E/2046E 2646E/2658E

3120726

SECTION 3 SCISSOR ARMS FIGURE 3-5. SCISSOR ARMS INSTALLATION - 2033E/2046E (POWER DOWN MACHINES) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S E C T I O N 3 S C I S S O R A R M S

3120726

1532E/1932E 2033E/2046E 2646E/2658E

3-21

SECTION 3 SCISSOR ARMS FIGURE 3-6. SCISSOR ARMS INSTALLATION - 2033E/2046E (GRAVITY DOWN MACHINES)

S E C T I O N 3 S C I S S O R A R M S

3-22

1532E/1932E 2033E/2046E 2646E/2658E

3120726

SECTION 3 SCISSOR ARMS .

FIGURE 3-6. SCISSOR ARMS INSTALLATION - 2033E/2046E (GRAVITY DOWN MACHINES) FIG & ITEM #

1 2

3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

22 23 to 33 34 35 36 37 38 39 40 41

PART NUMBER

DESCRIPTION

QTY.

REV.

0257118 0257119 0257640

COMMON MACHINES CANADIAN MACHINES JAPANESE MACHINES Note: To determine Power or Gravity Down refer to page A.

Ref. Ref. Ref.

4 4 4

Not Used 0200531 0200531 0200564 0200532 0200533 0200534 3422483 3422484 3422485 0641524 4845475 3422488 1683501 3340629 4240125 4740438 3760387 0641522 4711500 4751500 3311505 3340645 3340841 0681520 Not Used 0962010 0962010 0641508 3422483 3422587 4240128 1670837 4711400 3941406 2901503 2901524

0252586 101 3340645 3340841

3120726

Arm Weldment (Top and Bottom Inboard) (Standard) Arm Weldment (Top Inboard) (Japanese Spec) Arm Weldment (Bottom Inboard) (Japanese Spec) Arm Weldment (Mid Inboard) Arm Weldment (Top and Bottom Outboard) Arm Weldment (Mid Outboard) Pin Pin Pin Bolt 5/16"-18NC x 3" Prop, Safety Pin Lift Cylinder Assembly (See Section 5 for Breakdown) Pad, Slide Block Bushing, Split Washer, Special Ring, Retaining Bolt 5/16"-18NC x 2 3/4" Flatwasher 5/16" Narrow Flatwasher 5/16" Regular Locknut 5/16"-18NC Pad Options: Prior to S/N 47288 (Polyurethane) S/N 47288 to Present (PVC) Bolt 5/16"-18NC x 2 1/2" Grade 8 Bushing, Garmax Bushing, Garmax Bolt 5/16"-18NC x 1" Pin (Common) Pin (Canada Only) Strap Cover, Arm (Japanese Spec) Flatwasher (Japanese Spec) Self Tapping 1/4" (Japanese Spec) –––––––––– Arm Kit - 2033E/2046E (Includes Items 2-5 & 10) Arm Kit - 2033E/2046E (Includes Items 2-5 & 10) (Japanese Spec) ARM PADS INSTALLATION Pad Options: Prior to S/N 47288 (Polyurethane) S/N 47288 to Present (PVC)

1532E/1932E 2033E/2046E 2646E/2658E

S E C T I O N

2 1 1 1 2 2 5 2 2 8 1 2 1 4 1 14 14 2 8 8 24 3

3 S C I S S O R

12

A R M S

8 6 2 1 1 1 1 4 4 1 1

A A

Ref.

3

16

3-23

SECTION 3 SCISSOR ARMS FIGURE 3-6. SCISSOR ARMS INSTALLATION - 2033E/2046E (GRAVITY DOWN MACHINES) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

Note: To determine Power or Gravity Down refer to page A. 0256063

S E C T I O N

201 202 203 204 205

1120474 1120475 1120472 1120473 0100080 0256509

301 302 303 304 305 306 307 308 309 310 311 312

3 S C I S S O R

1320224 3941406 4240018 3539264 4240125 4240128 4240116 0641510 3311405 3311505 4240033 4460328 4460071

313 314 315 316 317

4240127 4060807 1320095 0641406 4711500

ARM CAPS INSTALLATION Cap Cap Cap Cap Adhesive (Not Shown) CABLE/HOSE TRAY INSTALLATION Clamp, Loop 5/8" Screw, Self-Tapping (Not Shown - Used with Item 2) Tie-Strap 15”/38cm (Not Shown) Tray Strap Strap (S/N 57976 to Present Only) Strap, Mounting Angle Bolt 5/16"-18NC x 1 1/4” Locknut 1/4"-20NC Locknut 5/16"-18NC Tie-Strap 7.5"/19cm (Not Shown) Connector, Strain Relief (Not Shown - Located On Platform) (Prior to S/N 45030) Connector, Strain Relief (Not Shown - Located On Platform) (S/N 45030 to Present) Tie-Strap 21"/53cm (Not Shown) Shield, Trim Edge (Not Shown - Located on Frame) Clamp (Not Shown) Bolt 1/4"-20NC x 3/4" Flatwasher 5/16" Narrow

Ref. 4 4 4 12 A/R Ref.

9/G

13 8 12 1 4 4 2 4 2 4 24 1 1 4 1ft/30.5m

2 2 8

A R M S

3-24

1532E/1932E 2033E/2046E 2646E/2658E

3120726

SECTION 3 SCISSOR ARMS FIGURE 3-6. SCISSOR ARMS INSTALLATION - 2033E/2046E (GRAVITY DOWN MACHINES) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S E C T I O N 3 S C I S S O R A R M S

3120726

1532E/1932E 2033E/2046E 2646E/2658E

3-25

SECTION 3 SCISSOR ARMS FIGURE 3-7. SCISSOR ARMS INSTALLATION - 2646E/2658E (POWER DOWN MACHINES)

S E C T I O N 3 S C I S S O R A R M S

3-26

1532E/1932E 2033E/2046E 2646E/2658E

3120726

SECTION 3 SCISSOR ARMS .

FIGURE 3-7. SCISSOR ARMS INSTALLATION - 2646E/2658E (POWER DOWN MACHINES) FIG & ITEM #

1 2 3 4 5 6 7 8 9 to 10 11 12

13 14 15 16 17 18 19 20 21 22 23 to 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47

PART NUMBER

DESCRIPTION

QTY.

REV.

0255618 0256380 Not Available

Note: To determine Power or Gravity Down refer to page A. COMMON MACHINES CANADIAN MACHINES JAPANESE MACHINES

Ref. Ref. Ref.

1 1

Not Used 0200531 0200532 0200533 0200537 3422483 3422484 3422485 Not Used 3422488 1683363 1683474 3340784 3340629 Not Used 4740438 3760387 0641522 4711500 4751500 3311505 Not Used 0681520 Not Used 0962010 0962010 Not Used 4845040 4845431 0641508 Not Used 3340645 0200535 0200536 0962015 4240125 3422597 3422589 3422483 3422587 0641524 4240114 4240128 2901352

3120726

Arm Weldment (Bottom Inboard) Arm Weldment (Lower Mid Inboard) Arm Weldment (Bottom and Top Outboard) Arm Weldment (Lower and Upper Mid Outboard) Pin Pin Pin

1 1 2 4 2 2 2

Pin Lift Cylinder Assembly (See Section 5 for Breakdown) Prior to S/N26916 S/N26916 to Present Pad, Slide Block (Prior to S/N 28909) Pad, Slide Block (S/N 28909 to Present)

2 1

Washer, Special Ring, Retaining Bolt 5/16"-18NC x 2 3/4" Flatwasher 5/16" Narrow Flatwasher 5/16" Regular Locknut 5/16"-18NC

14 14 2 8 8 24

Bolt 5/16"-18NC x 2 1/2" Grade 8

12

Bushing, Garmax Bushing, Garmax

8 12

Prop, Safety (Prior to S/N 28355) Prop, Safety (S/N 28355 to Present) Bolt 5/16"-18NC x 1"

1 1 2

Pad Arm Weldment (Upper Mid Inboard) Arm Weldment (Top Inboard) Bushing, Split (Prior to S/N 28355) Bushing, Split (S/N 28355 to Present) Pin (Common) Pin (Canada Only) Pin (Common) Pin (Canada Only) Bolt 5/16"-18NC x 3" Strap (Prior to S/N 28355) Strap (S/N 28355 to Present) –––––––––– Arm Kit - 2646E/2658E (Includes Items 2-5, 10, 14, 21 & 37)

1532E/1932E 2033E/2046E 2646E/2658E

S E C T I O N 3

4 4

S C I S S O R A R M S

24 1 1 1 1 2 2 5 5 8 1 1 1

A

3-27

SECTION 3 SCISSOR ARMS FIGURE 3-7. SCISSOR ARMS INSTALLATION - 2646E/2658E (POWER DOWN MACHINES) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

Ref.

–

Note: To determine Power or Gravity Down refer to page A. 0252587

S E C T I O N

101

0256064 201 202 203 204

1120474 1120475 1120472 1120473 0256510

301 302 303 304 305

3 S C I S S O R

3340645

306 307 308 309 310 311 312 313 314 to 315 316 317

1320224 3941406 4240018 3539265 4240114 4240125 0962015 4240116 0641510 3311405 3311505 4240033 4460328 4240127 Not Used 0641406 4711500

ARM PADS INSTALLATION Pad ARM CAPS INSTALLATION Cap Cap Cap Cap CABLE/HOSE TRAY INSTALLATION

24 Ref.

–

2 6 14 10 Ref.

Clamp, Loop 5/8" Screw, Self-Tapping (Not Shown - Used with Item 2) Tie-Strap 15”/38cm(Not Shown) Tray Strap (Requires Bushing #306) (Prior to S/N 28355) Strap (Does NOT Require Bushing) (S/N 28355 to Present) Bushing, Split (Prior to S/N 28355 Only) Strap, Mounting Angle Bolt 5/16"-18NC x 1 1/4" Locknut 1/4"-20NC Locknut 5/16"-18NC Tie-Strap 7.5"/19cm (Not Shown) Connector, Strain Relief (Not Shown - Located on Platform) Tie-Strap 21"/53cm (Not Shown)

17 8 16 1 4 4 2 3 4 2 4 30 1 4

Bolt 1/4”-20 x 3/4” Flatwasher 5/16”

2 8

5/E

A R M S

3-28

1532E/1932E 2033E/2046E 2646E/2658E

3120726

SECTION 3 SCISSOR ARMS FIGURE 3-7. SCISSOR ARMS INSTALLATION - 2646E/2658E (POWER DOWN MACHINES) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S E C T I O N 3 S C I S S O R A R M S

3120726

1532E/1932E 2033E/2046E 2646E/2658E

3-29

SECTION 3 SCISSOR ARMS FIGURE 3-8. SCISSOR ARMS INSTALLATION - 2646E/2658E (GRAVITY DOWN MACHINES)

S E C T I O N 3 S C I S S O R A R M S

3-30

1532E/1932E 2033E/2046E 2646E/2658E

3120726

SECTION 3 SCISSOR ARMS .

FIGURE 3-8. SCISSOR ARMS INSTALLATION - 2646E/2658E (GRAVITY DOWN MACHINES) FIG & ITEM #

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 to 33 34 35 36 37 38 39 40

41 42 43 44

PART NUMBER

DESCRIPTION

QTY.

REV.

0257120 0257121 0257641

COMMON MACHINES CANADIAN MACHINES JAPANESE MACHINES Note: To determine Power or Gravity Down refer to page A.

Ref. Ref. Ref.

5 5 4

Not Used 0200531 0200564 0200532 0200533 0200537 3422483 3422484 3422485 0641524 3422483 3422587 3422488 1683502 3340629 3422597 3422589 4740438 3760387 0641522 4711500 4751500 3311505 4240125 0681520 Not Used 0962010 0962010 0200536 4845475 0641508 0200535 3340645 3340841 4240128 1670837 4711400 3941406 2901504 2901525

0252587 101 3340645 3340841

3120726

Arm Weldment (Bottom Inboard) (Standard) Arm Weldment (Bottom Inboard) (Japanese Spec) Arm Weldment (Lower Mid Inboard) Arm Weldment (Bottom and Top Outboard) Arm Weldment (Lower and Upper Mid Outboard) Pin Pin Pin Bolt 5/16"-18NC x 3" Pin (Common) Pin (Canada Only) Pin Lift Cylinder Assembly (See Section 5 for Breakdown) Pad, Slide Block Pin (Common) Pin (Canada Only) Washer, Special Ring, Retaining Bolt 5/16"-18NC x 2 3/4" Flatwasher 5/16" Narrow Flatwasher 5/16" Regular Locknut 5/16"-18NC Bushing, Split Bolt 5/16"-18NC x 2 1/2" Grade 8 Bushing, Garmax Bushing, Garmax Arm Weldment (Top Inboard) Prop, Safety Bolt 5/16"-18NC x 1" Arm Weldment (Upper Mid Inboard) Pad Options: Prior to S/N 47288 (Polyurethane) S/N 47288 to Present (PVC) Strap Cover, Arm (Japanese Spec) Flatwasher (Japanese Spec) Self Tapping 1/4" (Japanese Spec) –––––––––– Arm Kit - 2646E/2658E (Includes Items 2-5, 36, 37 & 39) Arm Kit - 2033E/2046E (Includes Items 2-5, 36, 37 & 39) (Japanese Spec) ARM PADS INSTALLATION Pad Options: Prior to S/N 47288 (Polyurethane) S/N 47288 to Present (PVC)

1532E/1932E 2033E/2046E 2646E/2658E

S E C T I O N

1 1 1 2 4 2 2 2 8 5 5 2 1 4 2 2 20 20 2 8 8 24 1 12

3 S C I S S O R

8 12 1 1 2 1 3

A R M S

1 1 4 4 1 1

1 A

Ref.

3

24

3-31

SECTION 3 SCISSOR ARMS FIGURE 3-8. SCISSOR ARMS INSTALLATION - 2646E/2658E (GRAVITY DOWN MACHINES) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

Ref.

–

Note: To determine Power or Gravity Down refer to page A. 0256064

S E C T I O N

201 202 203 204 205

1120474 1120475 1120472 1120473 0100080 0256510

301 302 303 304 305 306 307 308 309 310 311 312

3 S C I S S O R

1320224 3941406 4240018 3539265 4240125 4240128 4240116 0641406 3311405 3311505 4240033 4460328 4460071

313 314 315 316 317

4240127 4060807 1320095 4711500 0641510

ARM CAPS INSTALLATION Cap Cap Cap Cap Adhesive (Not Shown) CABLE/HOSE TRAY INSTALLATION Clamp, Loop 5/8" Screw, Self-Tapping (Not Shown - Used with Item 2) Tie-Strap 15”/38cm (Not Shown) Tray Strap Strap (S/N 57976 to Present Only) Strap, Mounting Angle Bolt 1/4"-20NC x 3/4" Locknut 1/4"-20NC Locknut 5/16"-18NC Tie-Strap 7.5"/19cm(Not Shown) Connector, Strain Relief (Not Shown - Located On Platform) (Prior to S/N 45030) Connector, Strain Relief (Not Shown - Located On Platform) (S/N 45030 to Present) Tie-Strap 21"/53cm (Not Shown) Shield, Trim Edge (Not Shown - Located on Frame) Clamp (Not Shown) Flatwasher 5/16" Narrow Bolt 5/16"-18NC x 1 1/4"

2 6 14 10 A/R Ref.

9/G

17 8 16 1 4 4 2 6 2 4 30 1 1 4 1ft/30.5m

2 8 2

A R M S

3-32

1532E/1932E 2033E/2046E 2646E/2658E

3120726

SECTION 4

PLATFORM

TABLE OF CONTENTS FIGURE

4-1 4-2 4-3 4-4 4-5 4-6 4-7 4-8 4-9 4-10 4-11 4-12

3120726

DESCRIPTION

PLATFORM INSTALLATION -MANUALLY OPERATED EXTENSION . . . . . . . . . . . . . . . . . . . .

HANDRAILS AND EXTENSION INSTALLATION - STANDARD RAILS (MANUALLY OPERATED) (1532E/1932E) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

HANDRAILS AND EXTENSION INSTALLATION - STANDARD RAILS (MANUALLY OPERATED) (2033E/2046E/2646E/2658E) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

HANDRAILS AND EXTENSION INSTALLATION - FOLDDOWN RAILS (MANUALLY OPERATED) (1532E/1932E) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

HANDRAILS AND EXTENSION INSTALLATION - FOLDDOWN RAILS (MANUALLY OPERATED) (2033E/2046E/2646E/2658E) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PLATFORM ASSEMBLY - POWER OPERATED (2033E/2046E/2646E/2658E) . . . . . . . . . . . .

EXTENSION INSTALLATION - POWER OPERATED (2033E/2046E/2646E/2658E). . . . . . . . .

HANDRAILS INSTALLATION - POWER OPERATED PLATFORMS (2033E/2046E/2646E 2658E) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

HANDRAILS INSTALLATION - OPTIONAL FOLDDOWN RAILS POWER OPERATED PLATFORM) (2046E/2646E) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PLATFORM CONSOLE BOX ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CONTROLLER ASSEMBLY - OEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CONTROLLER ASSEMBLY - PQ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1532E/1932E 2033E/2046E 2646E/2658E

PAGE

4-2 4-8

S E C T I O N

4-12 4-18 4-22 4-28 4-32 4-36 4-40 4-44 4-48 4-50

4 P L A T F O R M

4-1

SECTION 4

PLATFORM

FIGURE 4-1.PLATFORM INSTALLATION - MANUALLY OPERATED EXTENSION NOTE: REPLACEMENT DECALS MUST BE ORDERED SEPARATELY - SEE SECTION 8.

S E C T I O N 4 P L A T F O R M

4-2

1532E/1932E 2033E/2046E 2646E/2658E

3120726

SECTION 4

PLATFORM

FIGURE 4-1. PLATFORM INSTALLATION - MANUALLY OPERATED EXTENSION FIG & ITEM #

PART NUMBER 0256410 0256842 0256614 0256845 0256411 0256841 0256812 0256840 0256413 0256839

1 1A 1A 1A 1A 1B 1B 1B 1B 2 3 4

5 6 7 8

3510536 3510553 3510532 3510551 3510531 3510549 3510530 3510547 3340629 3421895 0962070 0962073 0962154 0962069 0962154 0641522 4751500 4711500 3311505

0256052 0256053 0259134 0256711 0256712 101 102

0860038 4460346 4460347 Supply Locally

3120726

DESCRIPTION PLATFORM INSTALLATIONS 1532E Standard Platform 1532E Platform with Anchor Rings 1932E Standard Platform 1932E Platform with Anchor Rings 2033E Standard Platform 2033E Platform with Anchor Rings 2046E/2646E Standard Platform 2046E/2646E Platform with Anchor Rings 2658E Standard Platform 2658E Platform with Anchor Rings Platform Weldment Options: 1532E/1932E Standard Platform 1532E/1932E Platform with Anchor Rings 2033E Standard Platform 2033E Platform with Anchor Rings 2046E/2646E Standard Platform 2046E/2646E Platform with Anchor Rings 2658E Standard Platform 2658E Platform with Anchor Rings Block, Slide Pad Pin, Attach Bushing, Spacer Options: 1532E 1932E/2033E Prior to S/N 42492 1932E/2033E S/N 42492 to Present 2046E/2646E/2658E Prior to S/N 42492 2046E/2646E/2658E S/N 42492 to Present Bolt 5/16"-18NC x 2 3/4" Flatwasher 5/16" Regular Flatwasher 5/16" Narrow Nut 5/16"-18NC OPTIONAL RECEPTACLE INSTALLATIONS 110V (1532E) 110V (1932E) 110V (1932E) (UL) 220V (1532E) 220V (1932E) Box, Receptacle Receptacle Options: 110V with GFI 110V (UL) 220V

1532E/1932E 2033E/2046E 2646E/2658E

QTY.

REV.

Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref.

B A 2 2 3 2 2 2 2 2

S E C T I O N

1

4 P L A T F O R M

4 2 4

8 8 8 8

Ref. Ref. Ref. Ref. Ref.

7 7 1 4 4

1 1

4-3

SECTION 4

PLATFORM

FIGURE 4-1. PLATFORM INSTALLATION - MANUALLY OPERATED EXTENSION FIG & ITEM #

PART NUMBER

103

104 105 106 107

S E C T I O N

108 109

4 P L A T F O R M

4060700 4060092 Supply Locally 0641420 4751400 4761400 3311401 3311405 1320061

110

Use 4460051 4460051 0960407

111 112

0641406 1060308

113 Use 1703464 1703464 3252507 114

115 116 117 118

4460138 Supply Locally 2540002 4240033 3535681 4460315

0256505 0256506 0256507 0256517 0256518 0256519 0256514 0256515 0256516 0256704 0256705 0256706 201 Use 1703464 1703464 3252507

4-4

DESCRIPTION

QTY.

REV.

Cover, Weatherproof Options: 1 110V 110V (UL) 220V Bolt 1/4"-20NC x 2 1/2" 1 Flatwasher 1/4" 3 Lockwasher 1/4" (Prior to S/N 37715) 4 Nut 1/4"-20NC (Prior to S/N 37715) 3 Locknut 1/4"-20NC (S/N 37715 to Present) 3 Clamp 1 Connector, Terminal Options: 3 Prior to S/N 46829 (was P/N 4460049) S/N 46829 to Present Bushing, Reducer (Prior to S/N 46829 Used with P/N 3 4460049) Bolt 1/4"-20NC x 3/4" 2 Cable, Electrical - 12/3 A/R 1532E 28ft/8.5m 35ft/10.7m 1932E Nameplate Options: 1 120V/60Hz Prior to S/N 37466 (was P/N 3251243) 120V/60Hz S/N 37466 to Present 220V-50/60Hz Plug, Connector Options: 1 110V 220V Grommet (Prior to S/N 37715) 3 Tie-Strap A/R Plate, Mounting - Receptacle Box 1 Terminal (Not Shown) 3 OPTIONAL RECEPTACLE INSTALLATIONS 110V without GFI (2033E) 110V without GFI (2046E) 110V without GFI (2646E/2658E) 110V with GFI (2033E) 110V with GFI (2046E) 110V with GFI (2646E/2658E) 110V with U/L Approved (2033E) 110V with U/L Approved (2046E) 110V with U/L Approved (2646E/2658E) 220V (2033E) 220V (2046E) 220V (2646E/2658E) Nameplate Options: 120V/60Hz Prior to S/N 37466 (was P/N 3251243) 120V/60Hz S/N 37466 to Present 220V-50/60Hz

1532E/1932E 2033E/2046E 2646E/2658E

Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref.

6 6 4 7 5 5 6 4 4 5 5 2

1

3120726

SECTION 4

PLATFORM

FIGURE 4-1. PLATFORM INSTALLATION - MANUALLY OPERATED EXTENSION FIG & ITEM #

PART NUMBER

202

203 204

205 206

4460138 Supply Locally 2540002 1060308

4460051 0860038 Supply Locally

207 4460190 4460346 4460347 Supply Locally 208

209 210 to 211 212 213 214 215 216 217 218 219 220 221

4060092 4060700 4060092 Supply Locally 1320061 Not Used 4751500 Not Used 3311505 0721004 3900256 4751000 4761000 0641505 4240033 2820025 4460315

0255963 0258213 0256200 0258214 0256198 0258215 0256199 0258216 301

3120726

2920093 7016630 0901930

DESCRIPTION Plug, Connector Options: 110V 220V Grommet Cable, Electrical - 12/3 2033E/2046E 2646E/2658E Connector, Strain Relief Box, Receptacle Options: 110V 220V Receptacle Options: 110V without GFI 110V with GFI 110V with UL Approved 220V Cover, Weatherproof Options: 110V without GFI 110V with GFI 110V with UL Approved 220V Clamp Flatwasher5/16" Locknut 5/16"-18NC Bolt #10-16 x 1/2" (Prior to S/N 42560) Bolt #10-24NC x 1 1/4" (S/N 42560 to Present) Flatwasher #10 Lockwasher #10 Bolt 5/16"-18NC x 3/4" Tie-Strap (Not Shown - Located On Arms) Guard, Plastic Spring (Not Shown) Terminal (Not Shown) OPTIONAL WORKLIGHTS INSTALLATIONS 1532E 1532E with Fold Down Rails 1932E 1932E with Fold Down Rails 2033E/2046E 2033E/2046E with Fold Down Rails 2646E/2658E 2646E/2658E with Fold Down Rails Worklight Assembly Bulb, Replacement (1 Per Light) Bracket, Mounting

1532E/1932E 2033E/2046E 2646E/2658E

QTY.

REV.

1

A/R A/R 42ft/13m 45ft/14m A/R 1

S E C T I O N

1

1

4 P L A T F O R M

4 A/R A/R A/R A/R A/R A/R 3 16 1ft/.3m 3 Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref.

5 1 4 1 C 1 C 1

2 2 2

4-5

SECTION 4

PLATFORM

FIGURE 4-1. PLATFORM INSTALLATION - MANUALLY OPERATED EXTENSION FIG & ITEM # 301 (cont’d)

S E C T I O N

PART NUMBER 1060341

4360164 0256609 401

0840035

0254171 0257398 501

4

502

P L A T F O R M

503 504 505 506 507 508 509 510 511

0940060 0940057 4844586 4844414 4761400 3311401 0940061 4844585 0362273 0362666 0641407 0641412 4751400 0940065 0641416

0257367 0257397 551 552 553 554 555 556 557 558

4-6

0940080 0940081 4845496 4845497 0940057 4844414 4751400 3311405 0940079 0940082 4845495 4845498

DESCRIPTION Cable, Electrical - 16/2 (Not Shown) 1532E 1932E 2033E/2046E 2646E/2658E Breaker, Circuit - 5 Amp (Not Shown) HANDRAIL BOOTS INSTALLATION Boot, Handrail BUMPER PADS INSTALLATIONS 1532E/1932E 2033E Pad, Bumper (Side) (1532E/1932E) Pad, Bumper (Side) (2033E) Bar, Bumper (Side Outer) (1532E/1932E) Bar, Bumper (Side Outer) (2033E) Lockwasher 1/4" Nut 1/4"-20NC Pad, Bumper (Front) Rail, Bumper (Front Outer) Rail, Bumper (Inner) (1532E/1932E) Rail, Bumper (Inner) (2033E) Bolt 1/4"-20NC x 7/8" (1532E/1932E) Bolt 1/4"-20NC x 1 1/2" (2033E) Flatwasher 1/4" Pad, Bumper (Rear) Bolt 1/4"-20NC x 2" BUMPER PADS INSTALLATIONS 2046E/2646E 2658E Pad, Bumper (Rear) (2046E/2646E) Pad, Bumper (Rear) (2658E) Bar, Bumper (Rear) (2046E/2646E) Bar, Bumper (Rear) (2658E) Pad, Bumper (Side) Rail, Bumper (Side) Flatwasher 1/4" Locknut 1/4"-20NC Pad, Bumper (Front) (2046E/2646E) Pad, Bumper (Front) (2658E) Rail, Bumper (Front) (2046E/2646E) Rail, Bumper (Front) (2658E)

1532E/1932E 2033E/2046E 2646E/2658E

QTY.

REV.

A/R 40ft/12.2m 48ft/14.6m 54ft/16.5m 61ft/18.6m

1 Ref.

–

4

Ref Ref

A/A 1/A

2 2 2 2 16 20 1 1 2 2 4 4 13 2 4

Ref Ref

2/B 2/A

2 2 2 2 2 2 13 13 1 1 1 1

3120726

SECTION 4

PLATFORM

FIGURE 4-1. PLATFORM INSTALLATION - MANUALLY OPERATED EXTENSION FIG & ITEM #

PART NUMBER

0257664 0258058 0258018 0258019 601 602 603

3340612 4240018 1670849

604 Not Required 1670856 1670847 605 Not Required 1670857 1670848

3120726

DESCRIPTION

QTY.

TOP RAIL PADDING INSTALLATIONS - 2033E/2046E/ 2646E/2658E 2033E/2046E/2646E/2658E Without Vinyl Covers (S/N 42423 to Present) 2033E With Vinyl Covers (S/N 42423 to Present) 2046E/2646E With Vinyl Covers (S/N 42423 to Present) 2658E With Vinyl Covers (S/N 42423 to Present)

Ref

Pad Tie Straps Cover, Sides Options: Without Vinyl Covers With Vinyl Covers Cover, Front Options: (Not Shown) Without Vinyl Covers 2033E/2046E/2646E with Vinyl Covers 2658E with Vinyl Covers Cover, Rear Options: Without Vinyl Covers 2033E/2046E/2646E with Vinyl Covers 2658E with Vinyl Covers

1532E/1932E 2033E/2046E 2646E/2658E

REV.

Ref

2/A

Ref Ref

2/A 1/A

Ref

1/A

S E C T I O N

24ft/7.3m A/R 2

2

4

1

P L A T F O R M

4-7

SECTION 4

PLATFORM

FIGURE 4-2.HANDRAILS AND EXTENSION INSTALLATION - STANDARD RAILS (MANUALLY OPERATED) (1532E/1932E)

112

111

113

S E C T I O N

112

114

116

112

105

123

115

111

119

122

122 117

17

114

116

2

125 127

118

3 12

4 P L A T F O R M

16 18

5 1

151

4

5

12 6 8 9

7

111 119

10

124

8

16

LOCATED ON PLATFORM CHANNEL

136 115

13

14 15 120 121

129

8

128 130 115

8 20 (CSA MACHINES)

208 209 210 211

122 104

212

S/N 26763 TO PRESENT

105 122 135 134 133

107 106 212

106A 132 131 105 122 102

107 106A

122 103

203

106

202 205

201 207 214 215

PRIOR TO S/N 26763

105 122 102

4-8

108

115 130 130 107

122

206 213 204

103

1532E/1932E 2033E/2046E 2646E/2658E

3120726

SECTION 4

PLATFORM

FIGURE 4-2. HANDRAILS AND EXTENSION INSTALLATION - STANDARD RAILS (MANUALLY OPERATED) (1532E/1932E) FIG & ITEM #

PART NUMBER

0251879 0257681 0257979 0256702 0257680 0257980 0257987

1 3640750 3641209 3641143 3641214 2

3 4 5 6 7

3640751 3641144 4565201 1260136 3010088 Use 1001101076

14 15 16 17 18 19

0641424 0641420 4751400 4761400 3311401 3311405 Not Used 3520072 2820024 2820097 3570381 3820019 3900184 3340612 3300375 1702612

20

3300374

8 9 10 11 12 13

3120726

DESCRIPTION

QTY.

REV.

STANDARD HANDRAILS INSTALLATION 1532E/1932E Prior to S/N 38569 with Standard Handrails 1532E/1932E S/N 38569 to Present with Standard Handrails 1532E/1932E CSA Spec with Standard Handrails 1532E/1932E Prior to S/N 38569 with Safety Attach Handrails 1532E/1932E S/N 38569 to Present with Safety Attach Handrails 1532E/1932E CSA Spec with Safety Attach Handrails 1532E/1932E Japanese Spec with Safety Attach Handrails

Ref. Ref.

E

Ref.

4

Ref. Ref.

3 –

Ref.

4

Ref.

4

Ref.

3

Handrail - Right Side Options: Standard Handrails Prior to S/N 38569 Standard Handrails S/N 38569 to Present Safety Attach Handrails Prior to S/N 38569 Safety Attach Handrails S/N 38569 to Present Handrail - Left Side Options: Standard Handrails Safety Attach Handrail Tube - Rear Chain Link Snap Latch Repair Kit (Includes Item 5) (was p/n 2940064) Bolt 1/4"-20NC x 3" (Prior to S/N 38569) Bolt 1/4"-20NC x 2 1/2" (S/N 38569 to Present) Flatwasher 1/4" Wide Lockwasher 1/4" (Prior to S/N 38569) Nut 1/4"-20NC (Prior to S/N 38569) Locknut 1/4"-20NC (S/N 38569 to Present)

1

Plug, Cap Tubing, Vinyl (Prior to S/N 38569) Tubing, Mesh (S/N 38569 to Present) Plate, Placard Pop Rivet Screw, Button Head #10-24NC x 5/8" Pad (S/N 38569 to Present) Nut, Joint Connector Decal - Safety Attachment (With Safety Attach Points Not Shown) Nut, Joint Connector (CSA Machines)

1532E/1932E 2033E/2046E 2646E/2658E

S E C T I O N 4 P L A T F O R M

1

1 2ft./.6m 2 1 A/R A/R A/R A/R A/R A/R 2 2ft./.6m 2ft./.6m 1 6 4 1.5ft/.5m 4 2 4

4-9

SECTION 4

PLATFORM

FIGURE 4-2. HANDRAILS AND EXTENSION INSTALLATION - STANDARD RAILS (MANUALLY OPERATED) (1532E/1932E) FIG & ITEM #

101 102

S E C T I O N 4 P L A T F O R M

103 104 105 106 106A 107 108 109 to 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136

PART NUMBER

Not Used 4843706 3537619 0641510 0641512 3311505 3860052 3860059 4712200 4740066 0181684 0641406 Not Used 3841074 2980113 2560088 0641405 3311405 3422723 4160078 0361912 2940061 3251852 3820001 4751500 0641516 3252136 4711400 Not Used 0901830 0901906 0641414 4751400 3841233 3312202 3322202 3760348 4752200 1320224 4791400 2901573

4-10

DESCRIPTION

QTY.

REV.

PLATFORM EXTENSION INSTALLATION

Ref.

E

Mount, Roller (Prior to S/N 26763) Mount, Roller (S/N 26763 to Present) Bolt 5/16"-18NC x 1 1/4" Bolt 5/16"-18NC x 1 1/2" Locknut 5/16"-18NC Roller (Prior to S/N 26763) Roller (S/N 26763 to Present) Shim, Flatwasher (Steel) Shim, Flatwasher (Thin Bronze) Stop, Angle Bolt 1/4"-20NC x 3/4"

4 4 15 1 18 4 4 A/R A/R 4 1’

Rod, Release Lever, Release Grip, Handle Bolt 1/4"-20NC x 5/8" Locknut 1/4"-20NC Rollpin 1/8" x 7/8" Spring Block, Latch Latch, Weldment Nameplate - Capacity (Prior to S/N 38573) Rivet (Prior to S/N 38573) Flatwasher 5/16" Bolt 5/16"-18NC x 2" Nameplate-Control Box Location (Prior to S/N 38573) Flatwasher 1/4" Narrow

1 1 1 12 13 2 1 1 1 1 2 20 2 A/R 4

Bracket, Latch Bracket, Retaining (Prior to S/N 38573) Bolt 1/4"-20NC x 1 3/4" (Prior to S/N 38573) Flatwasher 1/4" (Prior to S/N 38573) Rod, Roller Support Nut, Jam 3/4"-10NC (Prior to S/N 43782) Nut, Jam 3/4"-10NC (S/N 43782 to Present) Ring, Retaining Flatwasher 3/4" Clamp (S/N 33685 to Present) Starwasher (S/N 33685 to Present) –––––––––– Kit, Extension Latch (Includes Items 111,116,117, 118,119 and 127)

1532E/1932E 2033E/2046E 2646E/2658E

2 2 4 8 4 4 4 4 4 1 4 1

3120726

SECTION 4

PLATFORM

FIGURE 4-2. HANDRAILS AND EXTENSION INSTALLATION - STANDARD RAILS (MANUALLY OPERATED) (1532E/1932E) FIG & ITEM #

PART NUMBER

3510492 3510567 3510587

Extension Weldment Options: Power Down Machines Gravity Down Machines (Standard Machines) Gravity Down Machines (CSA Machines)

1 1 1 1

0256667 0256664 0256668

OPTIONAL PLATFORM EXTENSION LIMIT SWITCHES INSTALLATION 1532E 1932E/2033E/2646E 2646E/2658E

Ref. Ref. Ref.

4360277 4360236 4360278 4460052 3900168 4920140 4460052 3534995 3931416 3311401 4761400 3520072 1060341 3300047 0960239 0256784

3641145 3641146 0630511 3520072

Switch, Limit Actuator, Switch Roller and Arm Connector, Strain Relief Screw, Special Lockwire Connector, Strain Relief Plate, Mounting Bolt, Socket Head 1/4"-20NC x 1" Nut 1/4"-20NC Lockwasher 1/4" Plug, Cap Cable, Electrical - 16/2 Locknut, Conduit Bushing RAIL HEIGHT EXTENSIONS INSTALLATION (CALIFORNIA SPEC) (NOT SHOWN)

Extender Weldment (Side) Extender Weldment (End) Screw, Self-Tapping Plug, Tube

1532E/1932E 2033E/2046E 2646E/2658E

REV.

Ref.

0257283 0257466 151

3120726

QTY.

PLATFORM EXTENSION INSTALLATIONS (VARIABLE PARTS) Power Down Machines All Gravity Down Machines Except Japanese & CSA Spec Japanese Spec Gravity Down Machines CSA Spec Gravity Down Machines

0252737 0257281

201 202 203 204 205 206 207 208 209 210 211 212 213 214 215

DESCRIPTION

Ref. Ref.

E 3

Ref. Ref.

3 3

S E C T I O N

-

4 P L A T F O R M

1 1 1 1 2 2 1 1 2 2 2 1 A/R 1 1 Ref.

A

2 1 6 6

4-11

SECTION 4

PLATFORM

FIGURE 4-3.HANDRAILS AND EXTENSION INSTALLATION -STANDARD RAILS (MANUALLY OPERATED) (2033E/2046E/2646E/2658E)

S E C T I O N 4 P L A T F O R M

4-12

1532E/1932E 2033E/2046E 2646E/2658E

3120726

SECTION 4

PLATFORM

FIGURE 4-3. HANDRAILS AND EXTENSION INSTALLATION -STANDARD RAILS (MANUALLY OPERATED) (2033E/2046E/2646E/2658E) FIG & ITEM #

PART NUMBER

DESCRIPTION HANDRAILS INSTALLATION (STANDARD PARTS)

1 3640727 3641210 3641130 3641213 2

3 4 5 6 7

3640728 3641131 Not Used 1260136 3010088 Use 1001101076

8 9 10 11 12 13 14 15 16

0641424 0641420 4751400 2820097 3311405 Not Used 3520072 3300373 3900184 3300375 1702612

17 18 19 20

3340612 3570381 3820019 3300374

0251304 0257685 0257981 0256699 0257686 0257687 0257982 0251393

3120726

Handrail - Right Side Options: Standard Handrail Prior to S/N 38569 Standard Handrail S/N 38569 to Present Handrail with Safety Attach Points Prior to S/N 38569 Handrail with Safety Attach Points S/N 38569 to Present Handrail - Left Side Options: Standard Handrail Handrail with Safety Attach Points Chain Link Snap Latch Repair Kit (Includes Item 5) (was p/n 2940064) Bolt 1/4"-20NC x 3" (Prior to S/N 38569) Bolt 1/4"-20NC x 2 1/2" (S/N 38569 to Present) Flatwasher 1/4" Wide Tubing, Mesh Locknut 1/4"-20NC Plug, Cap Nut, Joint Connector 1 1/4" Screw, Button Head #10-24NC x 5/8" Connector, Joint 2 3/8" Decal - Safety Attachment (With Safety Attach Points Not Shown) Pad Plate, Placard Pop Rivet Nut, Joint Connector (CSA Machines) HANDRAILS INSTALLATIONS (VARIABLEPARTS) 2033E Built Prior to S/N 38569 with Standard Handrails (Not Shown) 2033E Built S/N 38569 to Present with Standard Handrails (Not Shown) 2033E CSA Spec with Standard Handrails (Not Shown) 2033E Prior to S/N 38569 with Safety Attach Handrails (Not Shown) 2033E S/N 38569 to Present with Safety Attach Handrails (Not Shown) 2033E Japanese Spec with Safety Handrails (Not Shown) 2033E CSA Spec with Safety Handrails (Not Shown) 2046E/2646E Prior to S/N 38569 with Standard Handrails

1532E/1932E 2033E/2046E 2646E/2658E

QTY.

REV.

Ref. 1

S E C T I O N

1

2 ft./.6m 2 1

4

A/R A/R A/R 2ft./.6m A/R

P L A T F O R M

4 8 A/R 4 2 1.5ft/.5m 1 6 4 Ref. Ref.

F

Ref.

4

Ref.

3

Ref.

–

Ref.

4

Ref.

4

Ref. Ref.

3 H

4-13

SECTION 4

PLATFORM

FIGURE 4-3. HANDRAILS AND EXTENSION INSTALLATION -STANDARD RAILS (MANUALLY OPERATED) (2033E/2046E/2646E/2658E) FIG & ITEM #

PART NUMBER

0257695 0257983 0256700

S E C T I O N

0257697 0257701 0257984 0251395 0257696 0257985 0256364/0256701

4

0257698 0257986 0257990

P L A T F O R M

51 4565201 4565202 4565203 52 Not Required 3640713 3640713 3641268 53

54 55 56

Not Required 3534742 3534743 0641608 4751600 3311605

DESCRIPTION 2046E/2646E S/N 38569 to Present with Standard Handrails 2046E/2646E CSA Spec with Standard Handrails 2046E/2646E Prior to S/N 38569 with Safety Attach Handrails (Not Shown) 2046E/2646E S/N 38569 to Present with Safety Attach Handrails (Not Shown) 2046E/2646E Japanese Spec with Safety Attach Handrails (Not Shown) 2046E/2646E CSA Spec with Safety Attach Handrails (Not Shown) 2658E Prior to S/N 38569 with Standard Handrails 2658E S/N 38569 to Present with Standard Handrails 2658E CSA Spec with Standard Handrails 2658E Prior to S/N 38569 with Safety Attach Handrails 2658E S/N 38569 to Present with Safety Attach Handrails 2658E CSA Spec with Safety Attach Handrails 2658E Japanese Spec with Safety Attach Handrails

Tube, Handrail - Rear Options: 2033E 2046E/2646E 2658E Tube, Handrail - Rear Vertical Options: 2033E 2046E/2646E/2658E Except CSA Machines 2046E/2646E/2658E CSA Machines Prior to S/N 46994 2046E/2646E/2658E CSA Machines S/N 46994 to Present Kickplate - Rear Options: 2033E 2046E/2646E 2658E Bolt 3/8"-16NC x 1" Flatwasher 3/8" Locknut 3/8"-16NC PLATFORM EXTENSION INSTALLATION (STANDARD PARTS)

101 102 103 104 105

4-14

Not Used 4843706 3537619 0641510 1320224 3311505

Mounting Weldment - Roller (Prior to (S/N26763) Mounting Weldment - Roller (S/N26763 to Present) Bolt 5/16"-18NC x 1 1/4" Clamp (S/N26763 to Present) Locknut 5/16"-18NC

1532E/1932E 2033E/2046E 2646E/2658E

QTY.

REV.

Ref.

4

Ref. Ref.

4 –

Ref.

4

Ref.

4

Ref.

4

Ref. Ref.

H 4

Ref. Ref.

4 B/–

Ref.

4

Ref. Ref.

4 3

1

A/R 0 2 2 2 A/R 0 2 2 4 4 2 Ref.

4 4 15 1 18

3120726

SECTION 4

PLATFORM

FIGURE 4-3. HANDRAILS AND EXTENSION INSTALLATION -STANDARD RAILS (MANUALLY OPERATED) (2033E/2046E/2646E/2658E) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

106

3860052 3860059 4712200 4740066 0181684 0641512 4711400 3311405 3841074 2980113 2560088 0641406 3311405 3422723 4160078 0361912 2940061 4752200 3760348 3251852 3312202 3322202 4751500 0641516 3252136 3841233 3820001 0641405 4791400 0901830

Roller (Prior to S/N26763) Roller (S/N26763 to Present) Shim, Flatwasher (Steel) Shim, Flatwasher (Thin Bronze) Angle, Stop Bolt 5/16"-18NC x 1 1/2" (S/N26763 to Present) Flatwasher 1/4" Narrow Locknut 1/4"-20NC (Prior to S/N 38530) Rod, Release Release Lever Assembly Grip, Handle Bolt 1/4"-20NC x 3/4" Locknut 1/4"-20NC Rollpin 1/8" x 7/8" Spring Bar, Latch Latch Weldment Flatwasher 3/4" (S/N26763 to Present) Ring, Retaining (S/N26763 to Present) Nameplate - Capacity (Prior to S/N 38530) Nut, Jam 3/4"-10NC (S/N26763 to S/N 43782) Nut, Jam 3/4"-10NC (S/N43782 to Present) Flatwasher 5/16" Bolt 5/16"-18NC x 2" Nameplate -Control Box Location (Prior to S/N38530) Rod, Roller Support (S/N26763 to Present) Rivet (Prior to S/N 38530) Bolt 1/4"-20NC x 5/8" Starwasher Bracket, Latch —————————— Kit, Extension Latch (Includes Items 111, 116, thru 119 and 131)

4 4 A/R A/R 4 1 4 8 1 1 1 1 3 2 1 1 1 4 4 1 4 4 20 2 A/R 4 4 12 4 2

106A 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131

2901573

3120726

1532E/1932E 2033E/2046E 2646E/2658E

REV.

S E C T I O N 4 P L A T F O R M

4-15

SECTION 4

PLATFORM

FIGURE 4-3. HANDRAILS AND EXTENSION INSTALLATION -STANDARD RAILS (MANUALLY OPERATED) (2033E/2046E/2646E/2658E) FIG & ITEM #

S E C T I O N

PART NUMBER

DESCRIPTION

QTY.

Ref.

0251202 0257292 0257474 0257298 0251249 0257293 0257476 0257299 0251250 0257294 0257477 0257300

STANDARD PLATFORM EXTENSION INSTALLATIONS (VARIABLE PARTS) 2033E Power Down Machines 2033E Gravity Down Machines 2033E CSA Spec Gravity Down Machines 2033E Japanese Spec Gravity Down Machines 2046E2646E Power Down Machines 2046E/2646E Gravity Down Machines 2046E/2646E CSA Spec Gravity Down Machines 2046E/2646E Japanese Spec Gravity Down Machine 2658E Power Down Machines 2658E Gravity Down Machines 2658E CSA Spec Gravity Down Machines 2658E Japanese Spec Gravity Down Machines

151

4

3510489 3510571 3510588 3510316 3510572 3510590 3510317 3510573 3510591

P L A T F O R M

0256784 0256786 0256787 3641145 3641146 3641147 3641148 0630511 3520072

4-16

Platform Extension Weldment Options: 2033E Power Down Machines 2033E Gravity Down Machines 2033E Gravity Down Machines (CSA) 2046E and 2646E Power Down Machines 2046E and 2646E Gravity Down Machines 2046E and 2646E Gravity Down Machines (CSA) 2658E Power Down Machines 2658E Gravity Down Machines 2658E Gravity Down Machines (CSA)

Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref.

REV.

G 4 3 4 F 4 3 4 F 4 4 4

1

RAIL HEIGHT EXTENSIONS INSTALLATION (CALIFORNIA SPEC) (NOT SHOWN)

Ref.

–

2033E 2046E/2646E 2658E Extender Weldment (Side) Extender Weldment Options (End): Extender Weldment (End) (2033E) Extender Weldment (End) (2046E/2646E) Extender Weldment (End) (2658E) Screw, Self-Tapping Plug, Tube

Ref. Ref. Ref. 2 1

A A A

1532E/1932E 2033E/2046E 2646E/2658E

6 6

3120726

SECTION 4

PLATFORM

FIGURE 4-3. HANDRAILS AND EXTENSION INSTALLATION -STANDARD RAILS (MANUALLY OPERATED) (2033E/2046E/2646E/2658E) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S E C T I O N 4 P L A T F O R M

3120726

1532E/1932E 2033E/2046E 2646E/2658E

4-17

SECTION 4

PLATFORM

FIGURE 4-4.HANDRAILS AND EXTENSION INSTALLATION - FOLDDOWN RAILS (MANUALLY OPERATED) (1532E/1932E)

S E C T I O N 4 P L A T F O R M

4-18

1532E/1932E 2033E/2046E 2646E/2658E

3120726

SECTION 4

PLATFORM

FIGURE 4-4. HANDRAILS AND EXTENSION INSTALLATION - FOLDDOWN RAILS (MANUALLY OPERATED) (1532E/1932E) FIG & ITEM #

PART NUMBER

0254236 0257460 1 2 3 4 5 6 7 8 9 10 11 12 13 to 14 15 16 17 18 to 20 21 22 23 24 25

26 to 32 33 34 35 36 37 38

3120726

3640886 3640742 3640753 3640885 4565191 3641235 4565285 0641424 0641420 4751400 4761400 3311401 Not Used 3520072 Not Used 3430416 4711400 3450203 Not Used 3421913 1260017 1260136 3010088 2940056 Use 1001101076 Not Used 3900184 3300374 3300375 Not Used 2820097 3340612

DESCRIPTION FOLDDOWN HANDRAILS INSTALLATION FOLDDOWN HANDRAILS INSTALLATION

QTY.

REV.

Ref. Ref.

5 4

Rail Weldment - Lower Side Rail Weldment - Upper Front Right Side Rail Weldment - Upper Front Left Side Rail Weldment - Upper Side Tube, Rail - Upper Rear Side (Prior to S/N 38589) Tube, Rail - Upper Rear Side (S/N 38589 to Present) Tube, Rail - Upper Rear Top Bolt 1/4"-20NC x 3" (Prior to S/N 38589) Bolt 1/4"-20NC x 2 1/2" (S/N 38589 to Present) Flatwasher 1/4" Lockwasher 1/4" (Prior to S/N 38589) Nut 1/4"-20NC

2 1 1 2 2 2 1 4 4 8 4 4

Plug, Cap

10

Pin, Clevis Flatwasher 1/4" Narrow Pin, Cotter

8 16 8

Pin, Quick Release Chain Chain Link Latch, Snap (Prior to S/N 38589) Snap Latch Repair Kit (Includes Item 24) (was p/n 2940064) (S/N 38589 to Present) Screw, Button Head Nut, Connector (CSA Machines) Nut, Connector Tubing, Mesh Pad

1532E/1932E 2033E/2046E 2646E/2658E

S E C T I O N 4 P L A T F O R M

4 28in/71cm 18in/46cm

2 1

4 4 4 2 ft./.6m 1.5ft/.5m

4-19

SECTION 4

PLATFORM

FIGURE 4-4. HANDRAILS AND EXTENSION INSTALLATION - FOLDDOWN RAILS (MANUALLY OPERATED) (1532E/1932E) FIG & ITEM #

PART NUMBER

0254237 0257284 0257465

S E C T I O N

101

102 103

4

104 105 106 107

P L A T F O R M

107A 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129

4-20

3510495 3510569 3510586 3640888 3641185 3640887 3641184 2560088 2980113 3841201 3860052 3860059 4712200 4740066 4843706 3537619 0641510 4761500 3311501 3311505 0181684 0641406 4761400 3311401 3430416 4711400 3450203 3421913 1260017 0641406 0641405 3311405 0641516 4751500 3422723 4160078 0361912 2940061 0641416

DESCRIPTION

QTY.

REV.

PLATFORM EXTENSION INSTALLATIONS Power Down Machines Gravity Down Machines Gravity Down Machines (CSA) Note: To determine Power or Gravity Down refer to page A.

Ref. Ref. Ref. Ref.

D 4 4

Extension Weldment Options: Power Down Machines Gravity Down Machines Gravity Down Machines (CSA) Handrail - Right Side Handrail - Right Side (CSA Machines) Handrail - Left Side Handrail - Left Side (CSA Machines) Grip, Handle Release Lever Assembly Rod, Release Roller (Prior to S/N 26763) Roller (S/N 26763 to Present) Shim, Flatwasher (Steel) Shim, Flatwasher (Thin Bronze) Mounting Weldment - Roller (Prior to S/N 26763) Mounting Weldment - Roller (S/N 26763 to Present) Bolt 5/16"-18NC x 1 1/4" Lockwasher 5/16" (Prior to S/N 38573) Nut 5/16"-18NC (Prior to S/N 38573) Locknut 5/16"-18NC (S/N 38573 to Present) Angle Bolt 1/4"-20NC x 3/4" Lockwasher 1/4" (Prior to S/N 38573) Nut 1/4"-20NC (Prior to S/N 38573) Pin, Clevis 1/4" x 2" Flatwasher 1/4" Narrow Pin, Cotter 1/16" x 3/4" Pin, Quick Release Chain (2 Lengths 7 in./17.8 Each) Bolt 1/4"-20NC x 3/4" (Prior to S/N 38573) Bolt 1/4"-20NC x 5/8" (S/N 38573 to Present) Locknut 1/4"-20NC Bolt 5/16"-18NC x 2" Flatwasher 5/16" Rollpin 1/8" x 7/8" Spring Bar, Latch Latch Weldment Bolt 1/4"-20NC x 2"

1532E/1932E 2033E/2046E 2646E/2658E

1

1 1 1 1 1 1 1 4 4 A/R A/R 4 4 15 18 18 20 4 1 12 8 4 10 4 2 14in./35.6cm

1 12 15 2 22 2 1 1 1 2

3120726

SECTION 4

PLATFORM

FIGURE 4-4. HANDRAILS AND EXTENSION INSTALLATION - FOLDDOWN RAILS (MANUALLY OPERATED) (1532E/1932E) FIG & ITEM #

130 131 132 133 134 135 136 137 138 139 140 141 142 143 144

PART NUMBER

0901906 3841233 3312202 3322202 3760348 4752200 3251852 3820001 0641512 1320224 4791400 0901830 4845814 0641505 3571010 3820019 2901571

3120726

DESCRIPTION

Bracket, Retaining (Prior to S/N 38573) Rod, Roller Support (S/N26763 to Present) Nut, Jam 3/4"-10NC (S/N26763 to S/N 43782) Nut, Jam 3/4"-10NC (S/N43782 to Present) Ring, Retaining (S/N26763 to Present) Flatwasher 3/4" (S/N26763 to Present) Nameplate - Extension Capacity (Prior to S/N 38573) Rivet (Prior to S/N 38573) Bolt 5/16"-18NC x 1 1/2" (S/N 38573 to Present) Clamp (S/N 38573 to Present) Starwasher (S/N 38573 to Present) Bracket, Latch Support Weldment (S/N 47925 to Present Only) Bolt 5/16”-18NC x 5/8” (S/N47925 to Present Only) Plate (S/N 47925 to Present Only) Rivet (S/N 47925 to Present Only) –––––––––– Kit, Extension Latch (Includes Items 106, 125 thru 128 and 140)

1532E/1932E 2033E/2046E 2646E/2658E

QTY.

REV.

2 4 4 4 4 4 1 2 1 1 4 2 1 2 1 5

S E C T I O N 4 P L A T F O R M

4-21

SECTION 4

PLATFORM

FIGURE 4-5.HANDRAILS AND EXTENSION INSTALLATION - FOLDDOWN RAILS (MANUALLY OPERATED) (2033E/2046E/2646E/2658E)

S E C T I O N 4 P L A T F O R M

4-22

1532E/1932E 2033E/2046E 2646E/2658E

3120726

SECTION 4

PLATFORM

FIGURE 4-5. HANDRAILS AND EXTENSION INSTALLATION - FOLDDOWN RAILS (MANUALLY OPERATED) (2033E/2046E/2646E/2658E) FIG & ITEM #

PART NUMBER

DESCRIPTION FOLD-DOWN HANDRAIL INSTALLATION (STANDARD PARTS WHEN EQUIPPED)

1 2 to 3 4 5 6 7 8 9 10 11 12 13 to 14 15 16 17 18 to 21 22 23 to 25 26 27 to 28 29 30 32 33 34

35 to 40 41 42 43 44 45 46 to 47 48

3120726

3640738 Not Used 3640740 4565191 3640742 0641420 0641424 4751400 4761400 4761400 3311405 3311401 Not Used 3520072 Not Used 3430416 4711400 3450203 Not Used 1260017 Not Used 3421913 Not Used 3640753 Not Used 1260136 3010088 2700056 Use 1001101076 Not Used 2820097 3900184 3300373 Not Used 3300375 Not Used 0100011

Handrail - Lower Side

QTY.

Ref.

2

Handrail - Top Side Tube - Ends Tube - Center (Right Side) Bolt 1/4"-20NC x 2 1/2" (2033E) Bolt 1/4"-20NC x 3" (2046E/2646E) Flatwasher 1/4" Lockwasher 1/4" (Prior to S/N 38589) (2033E) Lockwasher 1/4" (2046E/2646E) Locknut 1/4"-20NC (2033E) Nut 1/4"-20NC (2046E/2646E)

2 4 1 A/R A/R A/R A/R A/R A/R A/R

Plug, Cap

A/R

Pin, Clevis 1/4" x 2" Flatwasher 1/4" Pin, Cotter 1/16" x 3/4"

A/R A/R A/R

Chain (4 Lengths 7 in./17.8 cm each)

4

Tube - Center (Left Side)

1

Chain Link Snap-Hook (Prior to S/N 38589) Snap Latch Repair Kit (Includes Item 33) (was p/n 2940064) (S/N 38589 to Present)

2.5 ft./.8m 2 1 1

Tubing, Mesh Screw, Button Head #10-24NC x 5/8" Nut, Joint Connector 1 1/4"

2.5ft/.6m A/R 6

Loctite #242 (Not Shown)

1532E/1932E 2033E/2046E 2646E/2658E

S E C T I O N 4 P L A T F O R M

28in./.7m

Pin, Quick Release

Nut, Joint Connector 2 3/8"

REV.

4 A/R

4-23

SECTION 4

PLATFORM

FIGURE 4-5. HANDRAILS AND EXTENSION INSTALLATION - FOLDDOWN RAILS (MANUALLY OPERATED) (2033E/2046E/2646E/2658E) (CONTINUED) FIG & ITEM #

PART NUMBER

0252681 0257461 0252677 0257462 0252679 0257463

S E C T I O N

51

4

54

52 53

Not Required 3640743 0641408 Not Required 3640761 Not Required 3535337 3534742 3535492

P L A T F O R M

55 4565285 3640744 3640745 56 Not Required 4565261 57 3340612 3340564 58 3641235 4565191

4-24

DESCRIPTION FOLD-DOWN HANDRAIL INSTALLATION (VARIABLE PARTS) 2033E 2033E CSA Spec 2046E/2646E 2046E/2646E CSA Spec 2658E 2658E CSA Spec

Handrail - Top Rear Vertical Options: 2033E 2046E/2646E/2658E Bolt 1/4"-20NC x 1" Handrail - Bottom Rear Vertical Options: 2033E 2046E/2646E/2658E Kickplate - Rear Options: 2033E 2046E/2646E Prior to S/N 26738 2046E/2646E S/N 26738 to Present 2658E Handrail - Rear Options: 2033E 2046E/2646E 2658E Handrail - Center Rear Vertical Options: 2033E 2046E/2646E/2658E Pad Options: 2033E 2046E/2646E/2658E Tube -Ends Options: 2033E 2046E/2646E/2658E

1532E/1932E 2033E/2046E 2646E/2658E

QTY.

REV.

Ref. Ref. Ref. Ref. Ref. Ref. Ref.

7 5 6 4 5 4

A/R 0 2 A/R A/R 0 2 A/R 0 2 2 2 1

A/R 0 2 A/R 1.5ft/.5m 1 2

3120726

SECTION 4

PLATFORM

FIGURE 4-5. HANDRAILS AND EXTENSION INSTALLATION - FOLDDOWN RAILS (MANUALLY OPERATED) (2033E/2046E/2646E/2658E) (CONTINUED) FIG & ITEM #

PART NUMBER

0253383 0257286 0257475 0253391 0257287 0257484 0253392 0257288 0257485

DESCRIPTION PLATFORM EXTENSION INSTALLATION 2033E Power Down Machines 2033E Gravity Down Machines 2033E Gravity Down Machines (CSA Spec) 2046E/2646E Power Down Machines 2046E/2646E Gravity Down Machines 2046E/2646E Gravity Down Machines (CSA Spec) 2658E Power Down Machines 2658E Gravity Down Machines 2658E Gravity Down Machines (CSA Spec)

QTY.

REV.

Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref.

C 5 5 B 3 3 B 3 4

Note: To determine Power or Gravity Down refer to page A.

101 3510494 3510574 3510589 3510391 3510575 3510592 3510392 3510576 3510570 102

103 104 105 106 107 107A 108 109 110 111 112 113 114 115 116 117

3120726

Use 3641315 3641315 3640749 3640748 2560088 2980113 3841201 3860052 3860059 4712200 4740066 4843706 3537619 0641510 4761500 3311501 3311505 0181684 0641406 4761400 3311401 3430416 4711400

Platform Extension Weldment Options: 2033E Power Down Machines 2033E Gravity Down Machines 2033E Gravity Down Machines (CSA) 2046E/2646E Power Down Machines 2046E/2646E Gravity Down Machines 2046E/2646E Gravity Down Machines (CSA) 2658E Power Down Machines 2658E Gravity Down Machines 2658E Gravity Down Machines (CSA) Handrail - Right Side 2033E Prior to S/N 56927 (was p/n 3640749) 2033E S/N 56927 to Present 2046E/2646E/2658E Handrail - Left Side Grip, Handle Release Lever Assembly Rod, Release Roller (Prior to S/N 26763) Roller (S/N 26763 to Present) Shim, Flatwasher (Steel) Shim, Flatwasher (Thin Bronze) Mounting Weldment - Roller (Prior to S/N 26763) Mounting Weldment - Roller (S/N 26763 to Present) Bolt 5/16"-18NC x 1 1/4" Lockwasher 5/16" (Prior to S/N 38529) Nut 5/16"-18NC (Prior to S/N 38529) Locknut 5/16"-18NC (S/N 38529 to Present) Angle Bolt 1/4"-20NC x 3/4" Lockwasher 1/4" (Prior to S/N 38529) Nut 1/4"-20NC (Prior to S/N 38529) Pin, Clevis 1/4" x 2" Flatwasher 1/4" Narrow

1532E/1932E 2033E/2046E 2646E/2658E

1

S E C T I O N 4 P L A T F O R M

1

1 1 1 1 4 4 A/R A/R 4 4 16 18 18 20 4 1 12 8 4 10

4-25

SECTION 4

PLATFORM

FIGURE 4-5. HANDRAILS AND EXTENSION INSTALLATION - FOLDDOWN RAILS (MANUALLY OPERATED) (2033E/2046E/2646E/2658E) (CONTINUED) FIG & ITEM #

PART NUMBER

118 119 120 121

3450203 3421913 1260017 0641406 0641405 3311405 0641516 4751500 3422723 4160078 0361912 2940061 0641416 3841233 3312202 3322202 3760348 4752200 3251852 3820001 Not Used 0641512 1320224 4791400 0901830

S E C T I O N

122 123 124 125 126 127 128 129 130 131

4

132 133 134 135 136 137 138 139 140 141

P L A T F O R M

142 143

144

Not Required 4845814 Not Required 0641505 Not Required 3571010 Not Required 3820019 2901571

4-26

DESCRIPTION

Pin, Cotter 1/16" x 3/4" Pin, Quick Release Chain (2 Lengths 7 in./17.8 Each) Bolt 1/4"-20NC x 3/4" (Prior to S/N 38529) Bolt 1/4"-20NC x 5/8" (S/N 38529 to Present) Locknut 1/4"-20NC Bolt 5/16"-18NC x 2" Flatwasher 5/16" Rollpin 1/8" x 7/8" Spring Bar, Latch Latch Weldment Bolt 1/4"-20NC x 2" Rod, Roller Support (S/N26763 to Present) Nut, Jam 3/4"-10NC (S/N26763 to S/N 43782) Nut, Jam 3/4"-10NC (S/N43782 to Present) Ring, Retaining (S/N26763 to Present) Flatwasher 3/4" (S/N26763 to Present) Nameplate - Extension Capacity (Prior to S/N 38529) Rivet (Prior to S/N 38529) Bolt 5/16"-18NC x 1 1/2" (S/N 38529 to Present) Clamp (S/N 38529 to Present) Starwasher (S/N 38529 to Present) Bracket, Latch Support Weldment Options: 2033E Prior to S/N 47925 2033E S/N 47925 to Present 2046E/2646E/2658E Bolt 5/16”-18NC x 5/8” Plate (S/N 47925 to Present Only) 2033E Prior to S/N 47925 2033E S/N 47925 to Present 2046E/2646E/2658E Rivet –––––––––– Kit, Extension Latch (Includes Items 106, 125 thru 128 and 140)

1532E/1932E 2033E/2046E 2646E/2658E

QTY.

REV.

4 2 14in./35.6cm

1 12 15 2 22 2 1 1 1 2 4 4 4 4 4 1 2 1 1 4 2 1

A/R 1

A/R

3120726

SECTION 4

PLATFORM

FIGURE 4-5. HANDRAILS AND EXTENSION INSTALLATION - FOLDDOWN RAILS (MANUALLY OPERATED) (2033E/2046E/2646E/2658E) (CONTINUED) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S E C T I O N 4 P L A T F O R M

3120726

1532E/1932E 2033E/2046E 2646E/2658E

4-27

SECTION 4

PLATFORM

FIGURE 4-6.PLATFORM ASSEMBLY - POWER OPERATED (2033E/2046E/2646E/ 2658E)

S E C T I O N 4 P L A T F O R M

4-28

1532E/1932E 2033E/2046E 2646E/2658E

3120726

SECTION 4

PLATFORM

FIGURE 4-6. PLATFORM ASSEMBLY - POWER OPERATED (2033E/2046E/2646E/ 2658E) FIG & ITEM #

PART NUMBER

3510555 3510556 3510557 1 2 3

4845405 4845406 3570000 3570001 3570002

4

5 6 7 8 9 10 11

3570009 3570010 3570011 0902345 0902346 0902347 2080041 1440322 4711400 3340826

12

0641408

13

3311405

0257523 0257524 0257525 0257526 0257529 0257530 0257531 0257532 0257534 0257535 0257536 0257537 101 102 103

3120726

1703464 3252507 4460138 2540002

DESCRIPTION

QTY.

REV.

PLATFROM ASSEMBLY OPTIONS: 2033E MACHINES 2046E/2646E MACHINES 2658E MACHINES

Ref. Ref. Ref. Ref.

1 1 1

Kickplate - LH Kickplate - RH Plate, Deck Options: 2033E Machines 2046E/2646E Machines 2658E Machines Plate, Platform End Options: 2033E Machines 2046E/2646E Machines 2658E Machines Bracket, Rail Pocket Bracket, Rear Rail Pocket - LH Bracket, Rear Rail Pocket - RH Fastener Collar Flatwasher 1/4" Narrow Pad, Front Spacer (2046E/2646E/2658E Machines Only) Bolt 1/4"-20NC x 1" (2046E/2646E/2658E Machines Only) Nut 1/4"-20NC (2046E/2646E/2658E Machines Only) OPTIONAL RECEPTACLE INSTALLATIONS 110 Volt Receptacle - 2033E 110 Volt Receptacle (GFI) - 2033E 110 Volt Receptacle (UL) - 2033E 220 Volt Receptacle - 2033E 110 Volt Receptacle - 2046E 110 Volt Receptacle (GFI) - 2046E 110 Volt Receptacle (UL) - 2046E 220 Volt Receptacle - 2046E 110 Volt Receptacle - 2646E/2658E 110 Volt Receptacle (GFI) - 2646E/2658E 110 Volt Receptacle (UL) - 2646E/2658E 220 Volt Receptacle - 2646E/2658E

Decal, 110 Volt Ac Power (Not Shown) Nameplate, 220V-50/60HZ (Not Shown) Connector, Plug (110 Volt Only) Grommet (2033 Machines Only) (Not Shown)

1532E/1932E 2033E/2046E 2646E/2658E

S E C T I O N

1 1 1

1

4 1 1 A/R A/R A/R 2

4 P L A T F O R M

4 4 Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref.

5 6 5 3 4 5 4 3 4 5 4 3

1 1 1 3in/7.6cm

4-29

SECTION 4

PLATFORM

FIGURE 4-6. PLATFORM ASSEMBLY - POWER OPERATED (2033E/2046E/2646E/ 2658E) FIG & ITEM #

PART NUMBER

104

105 106 107

S E C T I O N

1060308 1060308 1060308 4460051 0860038 4460190 4460346 4460347 Supply Locally

108

109 110 111 112

4 P L A T F O R M

113 114 115 116 117

4-30

4060092 4060700 1320061 4751500 3311505 3900256 0721006 4711000 4761000 0641505 4240033 4460315

DESCRIPTION

Cable - 12/3 Options: Cable - 2033E Cable - 2046E Cable - 2646E/2658E Connector Box, Receptacle Terminal, Receptacle Options: 110 Volt 110 Volt (GFI) 110 Volt (Isolated Ground) 220V Shield, Weather Proof Cover Options: 110 & 220 Volt 110 Volt (GFI) Clamp (2033E Machines Only) Flatwasher 5/16" (2033E Machines Only) Locknut 5/16"-18NC (2033E Machines Only) Bolt Options: Self Drilling #10-16 x 1 1/4" (110 Volt Receptacle) Bolt #10-24 x 3/4" (220 Volt Receptacle) Flatwasher #10 Lockwasher #10 Bolt 5/16"-18NC x 5/8" (2033E Machines Only) Tie Strap (Not Shown) Terminal (Not Shown)

1532E/1932E 2033E/2046E 2646E/2658E

QTY.

REV.

42ft/12.8m 43ft/13.1m

46ft/14m A/R 1 1 1 1 1 1

1 1 1 2

2 2 1 A/R 3

3120726

SECTION 4

PLATFORM

FIGURE 4-6. PLATFORM ASSEMBLY - POWER OPERATED (2033E/2046E/2646E/ 2658E) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S E C T I O N 4 P L A T F O R M

3120726

1532E/1932E 2033E/2046E 2646E/2658E

4-31

SECTION 4

PLATFORM

FIGURE 4-7.EXTENSION INSTALLATION - POWER OPERATED (2033E/2046E/ 2646E/2658E)

S E C T I O N 4 P L A T F O R M

4-32

1532E/1932E 2033E/2046E 2646E/2658E

3120726

SECTION 4

PLATFORM

FIGURE 4-7. EXTENSION INSTALLATION - POWER OPERATED (2033E/2046E/ 2646E/2658E) FIG & ITEM #

PART NUMBER

3510561 3510558 3510562 3510559 3510563 3510560 1 3510555 3510556 3510557 2 4060929 4060930 4060931 3

4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

3570003 3570004 3570005 4845416 4845416 3340812 0641404 3340813 3311405 4751400 0741407 3340814 3911408 0100011 0641608 4751600 3311605 3340825 0641604 4761600 0902355 4360401 3931024 4751000 3311005 1320026 4751500 3311505 1683376 1683375

3120726

DESCRIPTION PLATFORM INSTALLATIONS: PLATFORM (4FT.) 2033E MACHINES PLATFORM (6FT.) 2033E MACHINES PLATFORM (4FT.) 2046E/2646E MACHINES PLATFORM (6FT.) 2046E/2646E MACHINES PLATFORM (4FT.) 2658E MACHINES PLATFORM (6FT.) 2658E MACHINES

Platform Options: 30 x 88 - 2033E Machines 42 x 88 - 2046E/2646E Machines 50 x 88 - 2658E Machines Shield Options: 2033E Machines 2046E/2646E Machines 2658E Machines Plate, Extension Deck Options: 2033E Machines 2046E/2646E Machines 2658E Machines Tube, Extension - RH Tube, Extension - LH Pad Bolt 1/4"-20NC x 1/2" Pad Locknut 1/4"-20 Flatwasher 1/4" Wide Screw 1/4"-20NC x 7/8" Pad Screw 1/4"-20NC x 1/2" Loctite #242 Bolt 3/8"-16NC x 1" Flatwasher 3/8" Wide Locknut 3/8"-16 Pad Bolt 3/8"-16NC x 1/2" Lockwasher 3/8" Bracket, Switch Mount Switch, Limit Screw #10-24 x 1.5" Flatwasher #10 Wide Locknut #10-24 Clamp Flatwasher 5/16" Wide Locknut 5/16"-18 Cylinder, Extension Options: 4ft. Platform 6ft. Platform

1532E/1932E 2033E/2046E 2646E/2658E

QTY.

REV.

Ref. Ref. Ref. Ref. Ref. Ref. Ref.

3 3 3 3 3 3

S E C T I O N

1

1

4

1

P L A T F O R M

1 1 2 4 2 6 8 2 2 4 A/R 8 16 8 2 4 2 1 1 2 2 2 2 A/R A/R 1

4-33

SECTION 4

PLATFORM

FIGURE 4-7. EXTENSION INSTALLATION - POWER OPERATED (2033E/2046E/ 2646E/2658E) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

30 31 32 33 34 35

4712200 3322201 3431220 3450406 0641407

Flatwasher 3/4" Narrow Nut 3/4"-16NC Pin, Clevis 3/4" x 2.5" Pin, Cotter 1/8" x 1.5" Bolt 1/4"-20NC x 7/8" Front Plate Weldment Options: 2033E Machines 42 x 88 - 2046E/2646E Machines 50 x 88 - 2658E Machines Pin Options: 2033E Machines 2046E/2646E Machines 2658E Machines Bushing, Spacer Options: 2033E Machines 2046E/2646E Machines 2658E Machines Pad, Slide Block Bolt 5/16"-18NC x 2" Pad Decal Tray, Support UHMW Angle Clamp 2" Bolt 1/4"-20NC x 3/4" Bolt 5/16"-18NC x 3/4" Connector, Strain Relief (S/N 50260 to Present)

4 2 2 2 2 1

S E C T I O N

4845483 4845484 4845485 36 3422487 3422515 3422517 37

4

38 39 40 41 42 43 44 45 46 47

P L A T F O R M

4-34

Not Required 0962044 0962045 3340783 0641516 3340815 1703491 4340702 0181922 1320012 0641406 0641506 4460052

1532E/1932E 2033E/2046E 2646E/2658E

REV.

2

4

4 8 1 2 2 2 4 2 4 1

3120726

SECTION 4

PLATFORM

FIGURE 4-7. EXTENSION INSTALLATION - POWER OPERATED (2033E/2046E/ 2646E/2658E) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S E C T I O N 4 P L A T F O R M

3120726

1532E/1932E 2033E/2046E 2646E/2658E

4-35

SECTION 4

PLATFORM

FIGURE 4-8.HANDRAILS INSTALLATION - POWER OPERATED PLATFORMS (2033E/2046E/2646E/2658E)

S E C T I O N 4 P L A T F O R M

4-36

1532E/1932E 2033E/2046E 2646E/2658E

3120726

SECTION 4

PLATFORM

FIGURE 4-8. HANDRAILS INSTALLATION - POWER OPERATED PLATFORMS (2033E/2046E/2646E/ 2658E) FIG & ITEM #

PART NUMBER

0256103 0257653 0256104 0257654 0256105 0257655 1 2901403 2901527 2901404 2901528 2901405 2901529 2 3641082 3641203 3 3641083 3641204 4 3641149 3641207 5

6 7

4567135 4567136 4567137 Not Used Not Required 3641152 3641208

8 3641084 3641088 3641090 9

10

3120726

3641085 3641089 3641091 4060915

DESCRIPTION HANDRAILS INSTALLATION OPTIONS: Standard - 2033E Machines CSA - 2033E Machines Standard - 2046E/2646E Machines CSA - 2046E/2646E Machines Standard - 2658E Machines CSA - 2658E Machines

Handrail Kit Options: 2033E Standard Machines (Includes Items 2-5, 8-11 and 45) 2033E CSA Machines (Includes Items 2-5, 8-11 and 45) 2046E/2646E Standard Machines (Includes Items 2-5, 7-11 and 45) 2046E/2646E CSA Machines (Includes Items 2-5, 7-11 and 45) 2658E Standard Machines (Includes Items 2-5, 711 and 45) 2658E CSA Machines (Includes Items 2-5, 7-11 and 45) Rail Weldment - Right Side Options: Standard - Rail Weldment CSA - Rail Weldment Rail Weldment - Left Side Options: Standard - Rail Weldment CSA - Rail Weldment Rail Weldment - Extension - Front Options: Standard - Rail Weldment CSA - Rail Weldment Tube, Crossbar Options: 2033E Machines 2046E/2646E Machines 2658E Machines Rail Weldment - End Options: 2033E Machines Standard - 2046E/2646E/2658E Machines CSA - 2046E/2646E/2658E Machines Rail Weldment - Extension Right Side Options: 2033E Machines 2046E/2646E Machines 2658E Machines Rail Weldment - Extension Left Side Options: 2033E Machines 2046E/2646E Machines 2658E Machines Shield, Midrail Cover

1532E/1932E 2033E/2046E 2646E/2658E

QTY.

REV.

Ref. Ref. Ref. Ref. Ref. Ref. Ref.

5 1 5 4 5 4

S E C T I O N

1

4 P L A T F O R M

1

1

1

1

1

1

1

1

4-37

SECTION 4

PLATFORM

FIGURE 4-8. HANDRAILS INSTALLATION - POWER OPERATED PLATFORMS (2033E/2046E/2646E/ 2658E) (CONTINUED) FIG & ITEM #

PART NUMBER

11 12 13 14 15 16

1271305 0630501 4711500 3300373 3900184 Use 1001101076

17 18 19

3010088 1260136

S E C T I O N

20 21 22 23 24 25 26

4 P L A T F O R M

27 28 29

2820097 2820024 0630494 3311505 4751400 0641410 0561262 4740411 Not Required 3311405 0641516 3520072 Not Required 3921008

30

31 32 33 34 35 36 37 38 39 40 41 42 43 44

45

4-38

Not Required 4751000 0100011 Not Used 0641408 Not Used 3300151 0641424 3860075 0561234 2080043 3340801 3440420 4420055 0641420 Not Required 3380437 3380438 1271337

DESCRIPTION

Channel, Top Rail Bolt 5/16"-18NC x 2 1/4" Flatwasher 5/16" Narrow Nut, Binding Post Screw #10-24 Snap Latch Repair Kit (Includes Item 17) (was p/n 2940064) Link Chain Tubing Options: Tubing, Mesh Tubing, Vinyl (CSA 2033E Only) Bolt, Eye Locknut 5/16"-18NC Flatwasher 1/4" Wide Bolt 1/4"-20NC x 1 1/4" Block, Slide Washer, Nylon Locknut 1/4"-20NC Options: 2033E Machines 2046E/2646E/2658E Machines Bolt 5/16"-18NC x 2" Plug, Cap Bolt #10-24 x 1/2" Options: 2033E Machines 2046E/2646E/2658E Machines Flatwasher #10 Wide Options: 2033E Machines 2046E/2646E/2658E Machines Loctite #242

QTY.

1 6 A/R A/R A/R 1 2 24in/61cm 24in/61cm 24in/61cm

2 6 A/R 4 2 4 6

8 A/R 2

2

A/R

Bolt 1/4"-20NC x 1"

4

Nut, Acorn 1/4"-20NC Bolt 1/4"-20NC x 3" Roller Block, Spacer Rivnut 1/4"-20NC Pad, Midrail Pin, Roll 1/8" x 1 1/4" Tape, UHWM Bolt 1/4"-20NC x 2 1/2" End Kick Panel Right Side Options: 2033E Machines 2046E/2646E Machines 2658E Machines Channel Weldment

8 2 2 4 12 2 2

1532E/1932E 2033E/2046E 2646E/2658E

REV.

24in/61cm

4 1

1

3120726

SECTION 4

PLATFORM

FIGURE 4-8. HANDRAILS INSTALLATION - POWER OPERATED PLATFORMS (2033E/2046E/2646E/ 2658E) (CONTINUED) FIG & ITEM #

PART NUMBER

46 Not Required 0641406 47

48

Not Required 3380439 3380440 3340612

DESCRIPTION

Bolt 1/4"-20NC x 3/4" Options: 2033E Machines 2046E/2646E/2658E Machines End Kick Panel Left Side Options: 2033E Machines 2046E/2646E Machines 2658E Machines Pad

QTY.

REV.

4

1

S E C T I O N

17in/43cm

4 P L A T F O R M

3120726

1532E/1932E 2033E/2046E 2646E/2658E

4-39

SECTION 4

PLATFORM

FIGURE 4-9.HANDRAILS INSTALLATION - OPTIONAL FOLDDOWN RAILS POWER OPERATED PLATFORM (2046E/2646E)

S E C T I O N 4 P L A T F O R M

4-40

1532E/1932E 2033E/2046E 2646E/2658E

3120726

SECTION 4

PLATFORM

FIGURE 4-9. HANDRAILS INSTALLATION - OPTIONAL FOLDDOWN RAILS POWER OPERATED PLATFORM (2046E/2646E) FIG & ITEM #

PART NUMBER

0258005 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

3641239 3641240 3641241 3641242 3641243 3641244 3641245 3641246 4567453 4060915 1271305 0630501 4711500 3300373 3900184 Use 1001101076

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44

3010088 1260136 2820097 0630494 3311505 4751400 0641410 0561262 4740411 3311405 0641516 3520072 3921008 4751000 0100011 3911432 0641408 Not Used 3300151 0641424 3860075 0561234 2080043 3340801 3440420 4420055 0641420 3380437

3120726

DESCRIPTION HANDRAILS INSTALLATION

Rail Weldment - Right Side Rail Weldment - Left Side Rail Weldment - Extension - Right Side Upper Rail Weldment - Extension - Left Side Upper Rail Weldment - Extension - Front Lower Rail Weldment - Extension - Front Rail Weldment - Extension Right Side Rail Weldment - Extension Left Side Tube, Extension Shield, Midrail Cover Channel, Top Rail Bolt 5/16"-18NC x 2 1/4" Flatwasher 5/16" Narrow Nut, Binding Post Screw #10-24 Snap Latch Repair Kit (Includes Item 17) (was p/n 2940064) Link Chain Tubing, Mesh Bolt, Eye Locknut 5/16"-18NC Flatwasher 1/4" Wide Bolt 1/4"-20NC x 1 1/4" Block, Slide Washer, Nylon Locknut 1/4"-20NC Bolt 5/16"-18NC x 2" Plug, Cap Bolt #10-24 x 1/2" Flatwasher #10 Wide Loctite #242 Screw, 1/4"-20NC x 2" Bolt 1/4"-20NC x 1" Nut, Acorn 1/4"-20NC Bolt 1/4"-20NC x 3" Roller Block, Spacer Rivnut 1/4"-20NC Pad, Midrail Pin, Roll 1/8" x 1 1/4" Tape, UHWM Bolt 1/4"-20NC x 2 1/2" End Kick Panel Right Side

1532E/1932E 2033E/2046E 2646E/2658E

QTY.

REV.

Ref.

2

1 1 1 1 2 1 1 1 2 2 1 6 16 6 6 1

S E C T I O N 4 P L A T F O R M

2 24in/61cm 24in/61cm

2 8 40 4 2 4 6 8 20 2 2 A/R 12 2 18 2 2 4 8 2 2 24in/61cm

4 1

4-41

SECTION 4

PLATFORM

FIGURE 4-9. HANDRAILS INSTALLATION - OPTIONAL FOLDDOWN RAILS POWER OPERATED PLATFORM (2046E/2646E) (CONTINUED) FIG & ITEM #

PART NUMBER

45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61

1271337 0641406 3380439 4565261 3640743 3641248 3641249 4567451 4567512 3430416 3450203 3422219 1060379 3941004 3340612 3311501 3760170

S E C T I O N 4

DESCRIPTION

Channel Weldment Bolt 1/4"-20NC x 3/4" End Kick Panel Left Side Tube Rail, Weldment Rail, Weldment Crossbar, Weldment Tube, Link Tube, Front Link Pin, Clevis Pin, Cotter Pin, Snapper Cable, Lanyard Screw, Self Tapping Pad Nut 5/16"-18NC Key Ring

QTY.

REV.

1 4 1 2 2 2 1 4 2 4 4 6 6 6 24in/61cm

6 6

P L A T F O R M

4-42

1532E/1932E 2033E/2046E 2646E/2658E

3120726

SECTION 4

PLATFORM

FIGURE 4-9. HANDRAILS INSTALLATION - OPTIONAL FOLDDOWN RAILS POWER OPERATED PLATFORM (2046E/2646E) (CONTINUED) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S E C T I O N 4 P L A T F O R M

3120726

1532E/1932E 2033E/2046E 2646E/2658E

4-43

SECTION 4

PLATFORM

FIGURE 4-10.PLATFORM CONSOLE BOX ASSEMBLY

S E C T I O N 4 P L A T F O R M

4-44

1532E/1932E 2033E/2046E 2646E/2658E

3120726

SECTION 4

PLATFORM

FIGURE 4-10. PLATFORM CONSOLE BOX ASSEMBLY FIG & ITEM #

1 1A 1B 2 3 4 5

PART NUMBER

4360289 7012611 7012612 Not Used 3900177 4060914

See Note See Note See Note See Note See Note

6 7 8 9

10 11 12 13 14 15 16 17 18 19 20 21 to 22 23

24 to 28 29

3120726

1600276 4740120 3900178 0861013 0902234 0902298 7020075 7020076 3900227 4791400 2560141 0181847 3900226 3310601 4770600 0610123 4460463 4460470 4460471 Not Used 3252481 3252542 Not Used 4740066

DESCRIPTION

QTY.

CONSOLE BOX ASSEMBLY (STANDARD PARTS) Note: To determine Power or Gravity Down refer to Page A

Ref.

Switch, Emergency Stop Head, Mushroom Boot

1 1 1

Screw Cover, Rear Controller Assembly Options (See Figure 4-11 or 4-12 for Breakdown): Prior to S/N 29608 (OEM) (Note: Use P/N 2890047 in place of original P/N 1600235) S/N 29608 to S/N 35956 (OEM) (Note: Use P/N 2890047 in place of original P/N 1600257) S/N 35957 to S/N 35964 (PQ) (Note: Use P/N 1600276 in place of original P/N 1600266) S/N 35965 to S/N 36011(OEM) (Note: Use P/N 2890047 in place of original P/N 1600257) S/N 36012 to S/N 43888 (PQ) (Note: Use P/N 1600276 in place of original P/N 1600266) S/N 43888 to Present (PQ) Washer, Nylon Screw, Machine #10-32NF x 3/4" Box, Platform Hanger Bracket Option: Prior to S/N24273 except S/N 23804 S/N 23804 only and S/N 24273 to S/N 43888 Cap, Rubber (Right Side) Cap, Rubber (Left Side) Bolt 1/4"-20NC x 1/2" (Black) Starwasher 1/4" Thumbscrew Angle Screw #6-32NC x 1" (Black) Nut #6-32NC Starwasher #6 Card, Circuit Receptacle, Male (23 Pin) Nut, Receptacle Lockwasher, Receptacle

11 1 1

Lid, Nameplate Options: Prior to S/N 36042 (Use with OEM Controller) S/N 36042 to Present (Use with PQ Controller)

1

Washer, Bronze (S/N 50260 to Present)

1

1532E/1932E 2033E/2046E 2646E/2658E

REV.

S E C T I O N 4 P L A T F O R M

2 2 1 1

1 1 4 4 1 1 2 2 2 1 1 1 1

4-45

SECTION 4

PLATFORM

FIGURE 4-10. PLATFORM CONSOLE BOX ASSEMBLY FIG & ITEM #

PART NUMBER

30

4460466

0256963 0256041 0257378 0257540

S E C T I O N

0257377 0257539

50 4360450 4360403 4360450 4360450

4

4360403 4360403

P L A T F O R M

51 4921782 4921895 52 4921783 4921896 53 Not Required 2420176 54 Not Required Not Required 0140011 0140011 55 56

57

4-46

Plug, Terminal (S/N 50260 to Present) CONSOLE BOX ASSEMBLY (VARIABLE PARTS) Power Down Machines without Tilt Light Power Down Machines with Tilt Light Gravity Down Machines without Tilt Light Gravity Down Machines without Tilt Light & with Battery Gauge Gravity Down Machines with Tilt Light Gravity Down Machines with Tilt Light & Battery Gauge

Switch, Keypad Options: Power Down Machines without Tilt Light Power Down Machines with Tilt Light Gravity Down Machines without Tilt Light Gravity Down Machines without Tilt Light & with Battery Gauge Gravity Down Machines with Tilt Light Gravity Down Machines with Tilt Light & Battery Gauge Harness - Membrane Switch Options: (See Section 7 for Breakdown) Power Down Machines Gravity Down Machines Harness - Platform Console Box Options (See Section 7 for Breakdown) Power Down Machines Gravity Down Machines Gauge, Battery Discharge Indicator Options: Without Battery Gauge With Battery Gauge Alarm Options: Power Down Machines Gravity Down Machines without Tilt Light Gravity Down Machines with Tilt Light Gravity Down Machines with Tilt Light & Battery Gauge

QTY.

REV.

9 Ref. Ref. Ref. Ref. Ref.

3 4 6 5

Ref. Ref.

6 5

1

1

1

A/R 0 1 A/R 0 0 1 1

Not Required Not Required 0902439

58 59

DESCRIPTION

Not Required 0902438 0641405 3311401

Bracket Options: Power Down Machines Gravity Down Machines Bracket Options: Power Down Machines Gravity Down Machines Bolt 1/4"-20NC x 5/8" Nut 1/4"-20NC

1532E/1932E 2033E/2046E 2646E/2658E

A/R 0 1 A/R 0 1 4 4

3120726

SECTION 4

PLATFORM

FIGURE 4-10. PLATFORM CONSOLE BOX ASSEMBLY FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

0256057

Ref.

—

101

2420176

BATTERY DISCHARGE INDICATOR INSTALLATION (POWER DOWN MACHINES - OPTIONAL) Gauge, Battery Discharge Indicator

0255950 4360387

HORN COMPONENTS INSTALLATION Button, Horn

Ref. 1

4

201

0255948 0140011

TILT ALARM INSTALLATION Alarm

Ref. 1

A

301

1

S E C T I O N 4 P L A T F O R M

3120726

1532E/1932E 2033E/2046E 2646E/2658E

4-47

SECTION 4

PLATFORM

FIGURE 4-11.CONTROLLER ASSEMBLY - OEM

S E C T I O N 4 P L A T F O R M

4-48

1532E/1932E 2033E/2046E 2646E/2658E

3120726

SECTION 4

PLATFORM

FIGURE 4-11. CONTROLLER ASSEMBLY - OEM FIG & ITEM #

PART NUMBER

1600235 1600257 1 2

7003946 7019100 7019102

3

3A 4 5 6 7 8 9 10 11 12 13 14 15 16* 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

7003999 7019101 4460265 Not Serviced 7003961 7003998 7003966 7003973 7003972 7003980 7003979 7003995 Not Serviced Not Serviced 7003995 7003983 7003994 7003993 7003992 7003991 0100011 7003933 7003990 7003969 7003989 Not Serviced 0100015 7003988 7003981 7003984 7003997 Not Serviced 7003978

3120726

DESCRIPTION CONTROLLER ASSEMBLY - OEM Controller Assembly - OEM Controller Assembly - OEM

Spring, Handle Return Shaft Assembly Options: Prior to S/N 29608 S/N 29608 to Present Harness, Electrical (Lower) Prior to S/N 29608 S/N 29608 to Present Connector, Receptacle - 9 Pin Label Microswitch Screw Boot Handle Halves Cap, Rubber Screw Nut Harness, Electrical (Upper) (Not Shown) Tie-strap Housing Plate, Pot Mounting Setscrew Screw Nut Washer Strip, Terminal Loctite (Not Shown) Gasket Screw Washer Gasket, Handle Grease Loctite (Not Shown) Setscrew Rocker Coupling Potentiometer Insulator –––––––––– Handle Assembly (Includes Items 7-11, 25, 29 & 30)

1532E/1932E 2033E/2046E 2646E/2658E

QTY.

REV.

Ref. Ref. Ref.

— C

1 1

S E C T I O N

1

1 1 2 2 1 2 1 4 4 1 10 1 1 2 2 2 2 1 A/R 1 2 2 2 A/R A/R 1 1 1 1 1

4 P L A T F O R M

1

4-49

SECTION 4

PLATFORM

FIGURE 4-12.CONTROLLER ASSEMBLY - PQ

S E C T I O N 4 P L A T F O R M

4-50

1532E/1932E 2033E/2046E 2646E/2658E

3120726

SECTION 4

PLATFORM

FIGURE 4-12. CONTROLLER ASSEMBLY - PQ FIG & ITEM #

PART NUMBER

1600266 1600276

1 2 3 4 5 5A

5B

6

7 8 9 10 11 12

7011978 7011979 7020516 7020519 7011934 7011935 7011976 7020536 7011972 7011970 7011971 7011972 7011970 7003789 7020500 7003790 7003791 Not Used 4460265 4460267 7011980 7011925 7003771

DESCRIPTION CONTROLLER ASSEMBLY - PQ Prior to S/N 43888 S/N 43888 to Present

Handle Assembly Mechanism, Handle Slidelock Assembly (Was p/n 7011933) Boot (Was p/n 7003772) Spring, Compression Handle Grip Assembly Handle Halves Screw #6-32NC x 1 Lockwasher Nut Screw Lockwasher Nut Microswitch Assembly (Includes (2) switches, (1) separator and the wiring.)

Microswitch Cap, Rubber Actuator, Switch Connector Pin, Male Electrical Assembly Potentiometer Switch

QTY.

REV.

Ref. Ref. Ref.

— B

1 1 1 1 1 1 2 1 1 1 2 2 2 1

S E C T I O N 4 P L A T F O R M

2 1 1 1 A/R 1 1 2

Notes: - 1600266 Controller has microswitch located on right side of cam.

- 1600276 Controller has microswitch located on left side of cam.

- 7011980 Electrical Assembly has microswitch located on left side of cam. When replacing Electrical Assembly, use part number 7011980 for both 1600266 and both 1600266 and 1600276 controllers.

3120726

1532E/1932E 2033E/2046E 2646E/2658E

4-51

SECTION 4

PLATFORM

FIGURE 4-12. CONTROLLER ASSEMBLY - PQ FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S E C T I O N 4 P L A T F O R M

4-52

1532E/1932E 2033E/2046E 2646E/2658E

3120726

SECTION 5

CYLINDERS

TABLE OF CONTENTS FIGURE

5-1

5-2 5-3 5-4 5-5

5-6

5-7 5-8 5-9

DESCRIPTION

PAGE

BRAKE CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 LIFT CYLINDER COMPONENTS ASSEMBLY (1532/1932 POWER DOWN MACHINES BUILT PRIOR TO S/N 27181). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4 LIFT CYLINDER COMPONENTS ASSEMBLY (1532E/1932E POWER DOWN MACHINES BUILT S/N 27181 TO PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8 LIFT CYLINDER COMPONENTS ASSEMBLY (1532E/1932E GRAVITY DOWN MACHINES) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10 LIFT CYLINDER COMPONENTS ASSEMBLY (2033E/2046E POWER DOWN MACHINES BUILT PRIOR TO S/N 27085 & 2646E/2658E POWER DOWN MACHINES BUILT PRIOR TO S/N 26916). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14 LIFT CYLINDER COMPONENTS ASSEMBLY (2033E/2046E POWER DOWN MACHINES BUILT S/N 27085 TO PRESENT & 2646E/2658E POWER DOWN MACHINES BUILT S/N 26916 TO PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18 LIFT CYLINDER COMPONENTS ASSEMBLY (2033E/2046E/2646E/2658E GRAVITY DOWN MACHINES) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22 PLATFORM EXTENSION CYLINDER ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . 5-26 STEER CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28

S E C T I O N 5 C Y L I N D E R

3120726

1532E/1932E 2033E/2046E 2646E/2658E

5-1

SECTION 5

CYLINDERS

FIGURE 5-1.BRAKE CYLINDER ASSEMBLY

S E C T I O N 5 C Y L I N D E R

5-2

1532E/1932E 2033E/2046E 2646E/2658E

3120726

SECTION 5

CYLINDERS

FIGURE 5-1. BRAKE CYLINDER ASSEMBLY FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

Ref. Ref. Ref.

C A

Note: To determine Power or Gravity Down refer to page A.

1683362 1683557 1 2 3

4 5 6 7 8 9 10

11 12 13

Not Serviced 7001609 7017201 7017220 Kit Kit Kit Kit Kit Kit 7001097 7017221 Kit Kit 7017202 7017222

7017200 7017223

3120726

BRAKE CYLINDER ASSEMBLY Power Down Machines Gravity Down Machines

Barrel Locknut Piston Options: Power Down Machines Gravity Down Machines O-Ring O-Ring Seal, Piston O-Ring Ring, Back-up Seal Guide Options: Power Down Machines Gravity Down Machines Ring, Wiper Ring, Retainer Rod Power Down Machines Gravity Down Machines –––––––––– Seal Kit Options (Includes Items 4-9, 11 & 12) Power Down Machines - 1683362 Cylinder Gravity Down Machines - 1683557 Cylinder

1532E/1932E 2033E/2046E 2646E/2658E

1 1 1

S E C T I O N

1 1 1 1 1 1 1

5

1 1 1

C Y L I N D E R

1 1

5-3

SECTION 5

CYLINDERS

FIGURE 5-2.LIFT CYLINDER COMPONENTS ASSEMBLY (1532/1932 POWER DOWN MACHINES BUILT PRIOR TO S/N 27181)

S E C T I O N 5 C Y L I N D E R

5-4

1532E/1932E 2033E/2046E 2646E/2658E

3120726

SECTION 5

CYLINDERS

FIGURE 5-2. LIFT CYLINDER COMPONENTS ASSEMBLY (1532/1932 POWER DOWN MACHINES BUILT PRIOR TO S/N 27181) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

Note: To determine Power or Gravity Down refer to page A. LIFT CYLINDER SUB-ASSEMBLY

1 to 22 23 24 25 26 27 28 29 30

31 32 33 34 35

Not Used 0641506 0100011 4640717 3311402 0080190 4220044 0902151 Use 1060644 1060644 7019602 7019600 3450405 3321402 4711400 3760170 3841127 1683377

101 101A 102 102A 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118

3120726

1683379 0962012 1683380 0962012 3480212 1683054 4566819 0961896 Not Used 4640509 2900792 2220885 3931516 2220883 Kit Kit Kit Not Used Kit Kit Kit

Bolt 5/16"-18NC x 3/4" Loctite #242 Cartridge, Valve (Manual Descent) Nut, Jam 1/4"-20NC Adapter Stop, Throttle (Prior to S/N 28355 Only) Bracket Cable Assembly Options: Prior to S/N 28175 (was p/n 1060597) S/N 28175 to Present Bellows Kit (Use with 1060644 Cable Only) T-Handle (Use with 1060644 Cable Only) Pin, Cotter Nut, Jam 1/4"-28NF Flatwasher 1/4" Ring (Prior to 28175 Only) Rod, Manual Descent (Prior to 28175 Only) LIFT CYLINDER ASSEMBLY - 1532E/1932E

Ref.

2 A/R 1 1 1 1 1 1

1 1 1 4 4 1 1 Ref.

Barrel Weldment Bushing, Garmax Rod Weldment Bushing, Garmax Piston Head Spacer Bushing, Tapered

1 2 1 2 1 1 1 1

Cartridge, Valve Seal Kit - 4640509 Valve Plug, O-Ring Capscrew, Socket Head 5/16"-18NC x 1" Plug, O-Ring Ring, Wear T-Seal O-Ring

1 1 2 8 3 2 1 1

Ring, Wear O-Ring Ring, Back-up

1 1 1

1532E/1932E 2033E/2046E 2646E/2658E

S E C T I O N 5 C Y L I N D E R

A

5-5

SECTION 5

CYLINDERS

FIGURE 5-2. LIFT CYLINDER COMPONENTS ASSEMBLY (1532/1932 POWER DOWN MACHINES BUILT PRIOR TO S/N 27181) (CONTINUED) FIG & ITEM #

PART NUMBER

119 120 121 122 123 124 125 126

Kit Kit Kit 0100038 0100011 Not Used 3760368 0641408

S E C T I O N

2901278

DESCRIPTION

Seal, Rod Wiper Ring, Back-up Primer, Locking Loctite #242 Ring, Washer Bolt 1/4"-20NC x 1" –––––––––– Seal Kit - 1683377 Cylinder (Includes Items 112-121)

QTY.

REV.

1 1 1 A/R A/R 1 3 1

5 C Y L I N D E R

5-6

1532E/1932E 2033E/2046E 2646E/2658E

3120726

SECTION 5

CYLINDERS

FIGURE 5-2. LIFT CYLINDER COMPONENTS ASSEMBLY (1532/1932 POWER DOWN MACHINES BUILT PRIOR TO S/N 27181) (CONTINUED) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S E C T I O N 5 C Y L I N D E R

3120726

1532E/1932E 2033E/2046E 2646E/2658E

5-7

SECTION 5

CYLINDERS

FIGURE 5-3.LIFT CYLINDER COMPONENTS ASSEMBLY (1532/1932 POWER DOWN MACHINES BUILT S/N 27181 TO PRESENT)

S E C T I O N 5 C Y L I N D E R

5-8

1532E/1932E 2033E/2046E 2646E/2658E

3120726

SECTION 5

CYLINDERS

(Continued)

FIGURE 5-3. LIFT CYLINDER COMPONENTS ASSEMBLY (1532/1932 POWER DOWN MACHINES BUILT S/N 27181 TO PRESENT) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

Note: To determine Power or Gravity Down refer to page A. LIFT CYLINDER SUB-ASSEMBLY

1 to 22 23 24 25 26 27 28 29 30

30A 30B 31 32 33

101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122

Not Used 0641506 0100011 4640717 3311402 0080190 4220044 0902151 Use 1060644 1060644 7019602 7019600 3450405 3321402 4711400 1683475 Kit Kit Kit Kit Kit Kit Kit Kit Kit Not Used 7017367 7005312 7005315 7005365 7017372 Not Available Not Serviced 7017378 Not Serviced 7017383 7017382 7017381 7017380 7017379

3120726

Bolt 5/16"-18NC x 3/4" Loctite #242 Cartridge, Valve (Manual Descent) Nut, Jam 1/4"-20NC Adapter Stop, Throttle (Prior to S/N 28355 Only) Bracket Cable Assembly Options: Prior to S/N 28175 (was p/n 1060597) S/N 28175 to Present Bellows Kit (Use with 1060644 Cable Only) T-Handle (Use with 1060644 Cable Only) Pin, Cotter Nut, Jam 1/4"-28NF Flatwasher 1/4" LIFT CYLINDER ASSEMBLY - 1532E/1932E O-Ring Ring, Back-up O-Ring Wiper O-Ring Seal Seal Ring, Wear Ring, Wear

Locknut Plug (Not Shown) Plug (Not Shown) Plug Cartridge, Valve Seal Kit - 7017372 Valve Plug Bushing, Garmax Barrel Weldment Rod Weldment Head Piston Spacer –––––––––– Seal Kit - 1683475 Cylinder (Includes Items 101-109)

1532E/1932E 2033E/2046E 2646E/2658E

Ref. 4 A/R 1 1 1 1 1 1

S E C T I O N

1 1 1 4 4 Ref. 1 1 1 1 1 1 1 2 1

5 C Y L I N D E R

–

1 1 2 3 1 1 1 4 1 1 1 1 1 1

5-9

SECTION 5

CYLINDERS

FIGURE 5-4.LIFT CYLINDER COMPONENTS ASSEMBLY (1532E/1932E GRAVITY DOWN MACHINES)

S E C T I O N 5 C Y L I N D E R

5-10

1532E/1932E 2033E/2046E 2646E/2658E

3120726

SECTION 5

CYLINDERS

FIGURE 5-4. LIFT CYLINDER COMPONENTS ASSEMBLY (1532E/1932E GRAVITY DOWN MACHINES) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

Note: To determine Power or Gravity Down refer to page A. LIFT CYLINDER SUB-ASSEMBLY

1 to 22 23 24 25

26

27 28 29

30 30A 30B 30C 31 32 33

Not Used 0641506 0100011 4641012 4641014 7012953 4641001 7012967 7017444 0080228 Not Used 0902371 0902421 0902151 0902371 0902421 1060644 7019602 7019600 4220044 3450405 3321402 4711400 1683500

101 102 103 104 105 106 107 108 109 110 111 112 113 114 115

3120726

Kit Kit Kit Kit Kit Kit Kit Kit Kit Not Used 7017367 7005358 7019803 7019302 7017378

Bolt 5/16"-18NC x 3/4" Loctite #242 (Not Shown) Cartridge, Valve (Restrictor/Check) Options: 1532E 1932E Seal Kit - 4641012 and 4641014 Cartridges Cartridge, Valve (Solenoid with Manual Descent) Seal Kit - 4641001 Valve Solenoid Adapter Bracket (1532E) (Prior to S/N 43167) Bracket (1532E) (S/N 43167 to Present) Bracket (1932E) (Prior to S/N 37703) Bracket (1932E) (S/N 37703 to S/N 43167) Bracket (1932E) (S/N 43167 to Present) Cable Assembly Bellows Kit T-Handle Stop, Throttle Pin, Cotter Nut, Jam 1/4"-28NF Flatwasher 1/4" Narrow LIFT CYLINDER ASSEMBLY - 1532E/1932E

Ref.

4 A/R 1

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 4 Ref.

O-Ring Ring, Back-up O-Ring Wiper O-Ring Seal Seal Ring, Lock Ring, Wear

1 1 1 1 1 1 1 2 1

Locknut Plug Plug Plug Bushing, Garmax

1 2 1 2 4

1532E/1932E 2033E/2046E 2646E/2658E

S E C T I O N 5

A

5-11

C Y L I N D E R

SECTION 5

CYLINDERS

FIGURE 5-4. LIFT CYLINDER COMPONENTS ASSEMBLY (1532E/1932E GRAVITY DOWN MACHINES) (CONTINUED) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

116 117 118 119 120

7019801 7019800 7017382 7017399 7017398

Barrel Weldment Rod Weldment Head Piston Spacer –––––––––– Seal Kit - 1683500 Cylinder (Includes Items 101-109)

1 1 1 1 1

7017389

REV.

1

S E C T I O N 5 C Y L I N D E R

5-12

1532E/1932E 2033E/2046E 2646E/2658E

3120726

SECTION 5

CYLINDERS

FIGURE 5-4. LIFT CYLINDER COMPONENTS ASSEMBLY (1532E/1932E GRAVITY DOWN MACHINES) (CONTINUED) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S E C T I O N 5 C Y L I N D E R

3120726

1532E/1932E 2033E/2046E 2646E/2658E

5-13

SECTION 5

CYLINDERS

FIGURE 5-5.LIFT CYLINDER COMPONENTS ASSEMBLY (2033E/2046E POWER DOWN MACHINES BUILT PRIOR TO S/N 27085 & 2646E/2658E POWER DOWN MACHINES BUILT PRIOR TO S/N 26916)

S E C T I O N 5 C Y L I N D E R

5-14

1532E/1932E 2033E/2046E 2646E/2658E

3120726

SECTION 5

CYLINDERS

FIGURE 5-5. LIFT CYLINDER COMPONENTS ASSEMBLY (2033E/2046E POWER DOWN MACHINES BUILT PRIOR TO S/N 27085 & 2646E/2658E POWER DOWN MACHINES BUILT PRIOR TO S/N 26916) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

Note: To determine Power or Gravity Down refer to page A. LIFT CYLINDER SUB-ASSEMBLY

1 to 22 23 24 25 26 27 28 29 30

31 32 33 34 35

Not Used 0641506 0100011 4640717 3311402 0080190 4220044 0902151

1060377 1060643 7019602 7019600 3450405 3321402 4711400 3760170 3841127

1683352 1683363 101

101A 102

102A 103

1683367 1683353 0962012 1683369 1683355 0962012 1683056 1683061

104 3480218 3480211 105 4566787 4565008

3120726

Bolt 5/16"-18NC x 3/4" Loctite #242 Cartridge, Valve (Manual Descent) Nut, Jam 1/4"-20NC Adapter Stop, Throttle Bracket Cable Assembly Options (Verify Length Before Ordering): 112” Length 136” Length Bellows Kit (Use with 1060643 Cable Only) T-Handle (Use with 1060643 Cable Only) Pin, Cotter Nut, Jam 1/4"-28NF Flatwasher 1/4" Ring Rod, Manual Descent LIFT CYLINDER ASSEMBLY 2033E/2046E 2646E/2658E

Barrel Weldment Options: 2033E/2046E 2646E/2658E Bushing, Garmax Rod Weldment Options: 2033E/2046E 2646E/2658E Bushing, Garmax Head Options: 2033E/2046E 2646E/2658E Piston Options: 2033E/2046E 2646E/2658E Spacer Options: 2033E/2046E 2646E/2658E

1532E/1932E 2033E/2046E 2646E/2658E

Ref.

4 A/R 1 1 1 1 1 1

S E C T I O N

1 1 1 4 4 1 1 Ref. Ref. Ref.

5

E D

1

2 1

2 1

1

1

5-15

C Y L I N D E R

SECTION 5

CYLINDERS

FIGURE 5-5. LIFT CYLINDER COMPONENTS ASSEMBLY (2033E/2046E POWER DOWN MACHINES BUILT PRIOR TO S/N 27085 & 2646E/2658E POWER DOWN MACHINES BUILT PRIOR TO S/N 26916) FIG & ITEM #

PART NUMBER

106

107 108

0961896 0961897 Not Used 4640509 2900792

109

S E C T I O N

3931620 3931720 110

111 112 113 114 115 116 117 118 119 120 121 122 123 124 125

5 C Y L I N D E R

3760369 3760370 2220883 Kit Kit Kit Kit Kit Kit Kit Kit Kit 0100011 0100038 Not Used 2220885 0630535 0641409

2901353 2901273

5-16

DESCRIPTION

QTY.

Bushing, Tapered Options: 2033E/2046E 2646E/2658E

1

Cartridge, Valve Seal Kit - 4640509 Valve Capscrew, Socket Head Options: 2033E/2046E Capscrew 3/8"-16NC x 1 1/4" 2646E/2658E Capscrew 7/16"-14NC x 1 1/4" Ring, Washer Options: 2033E/2046E 2646E/2658E Plug, O-Ring Wiper Seal, Rod O-Ring Ring, Back-up Ring, Wear O-Ring Ring, Back-up Ring, Lock Seal Loctite #242 Primer, Locking

1 1 8

Plug, O-Ring Bolt Options: 2033E/2046E Bolt 1/4"-20NC x 1 1/8" 2646E/2658E Bolt 1/4"-20NC x 1 1/8" –––––––––– Seal Kit (Includes Items 112-120) 2033E/2046E 1683352 Cylinder 2646E/2658E 1683363 Cylinder

1532E/1932E 2033E/2046E 2646E/2658E

REV.

1

3 1 1 1 1 1 1 2 2 2 A/R A/R 1 3

1

3120726

SECTION 5

CYLINDERS

FIGURE 5-5. LIFT CYLINDER COMPONENTS ASSEMBLY (2033E/2046E POWER DOWN MACHINES BUILT PRIOR TO S/N 27085 & 2646E/2658E POWER DOWN MACHINES BUILT PRIOR TO S/N 26916) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S E C T I O N 5 C Y L I N D E R

3120726

1532E/1932E 2033E/2046E 2646E/2658E

5-17

SECTION 5

CYLINDERS

FIGURE 5-6.LIFT CYLINDER COMPONENTS ASSEMBLY (2033E/2046E POWER DOWN MACHINES BUILT S/N 27085 TO PRESENT & 2646E/2658E POWER DOWN MACHINES BUILT S/N 26916 TO PRESENT)

S E C T I O N 5 C Y L I N D E R

5-18

1532E/1932E 2033E/2046E 2646E/2658E

3120726

SECTION 5

CYLINDERS

FIGURE 5-6. LIFT CYLINDER COMPONENTS ASSEMBLY (2033E/2046E POWER DOWN MACHINES BUILT S/N 27085 TO PRESENT & 2646E/2658E POWER DOWN MACHINES BUILT S/N 26916 TO PRESENT) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

Note: To determine Power or Gravity Down refer to page A. LIFT CYLINDER SUB-ASSEMBLY

1 to 22 23 24 25 26 27 28 29 30

30A 30B 31 32 33 34 35

Not Used 0641506 0100011 4640717 3311402 0080190 4220044 0902151

1060377 1060643 7019602 7019600 3450405 3321402 4711400 3760170 3841127

1683473 1683474 101 102 103 104 105 106 107 108 109

Kit Kit Kit Kit Kit Kit Kit Kit Kit

110 111

Not Used

112 113

3120726

7003212 7003226 7005312 7005315

Bolt 5/16"-18NC x 3/4" Loctite #242 Cartridge, Valve (Manual Descent) Nut, Jam 1/4"-20NC Adapter Stop, Throttle (Prior to S/N 28175 Only) Bracket Cable Assembly Options (Verify Length Before Ordering): 112” Length 136” Length Bellows Kit (Use with 1060643 Cable Only) T-Handle (Use with 1060643 Cable Only) Pin, Cotter Nut, Jam 1/4"-28NF Flatwasher 1/4" Ring (Prior to S/N 28133 Only - Not Shown) Rod, Manual Descent (Prior to S/N 28133 Only - Not Shown)

Ref.

Ref. Ref. Ref.

O-Ring Ring, Back-up O-Ring Wiper O-Ring Seal Seal Ring, Guidelock Ring, Wear Options: 2033E/2046E 2646E/2658E

1 1 1 1 1 1 2 2 A/R 1 2

1532E/1932E 2033E/2046E 2646E/2658E

5

1 1 1 4 4 1 1

LIFT CYLINDER ASSEMBLY 2033E/2046E 2646E/2658E

Locknut Options: 2033E/2046E 2646E/2658E Plug (Not Shown) Plug (Not Shown)

S E C T I O N

4 A/R 1 1 1 1 1 1

C Y L I N D E R

– –

1

1 2

5-19

SECTION 5

CYLINDERS

FIGURE 5-6. LIFT CYLINDER COMPONENTS ASSEMBLY (2033E/2046E POWER DOWN MACHINES BUILT S/N 27085 TO PRESENT & 2646E/2658E POWER DOWN MACHINES BUILT S/N 26916 TO PRESENT) (CONTINUED) FIG & ITEM #

PART NUMBER

114 115

7005356 7017372 Not Available Not Serviced 7017378 Not Serviced

116 117 118 119

S E C T I O N

7017377 7017388 120 7017376 7017386 121 7017375 7017385 122 7017374 7017385

5 C Y L I N D E R

7017373 7017384

5-20

DESCRIPTION

Plug Cartridge, Valve Seal Kit - 7017372 Valve Plug Bushing, Garmax Barrel Weldment Rod Weldment Options: 2033E/2046E 2646E/2658E Head Options: 2033E/2046E 2646E/2658E Piston Options: 2033E/2046E 2646E/2658E Spacer Options: 2033E/2046E 2646E/2658E –––––––––– Seal Kit Options (Includes Items 101-109) 2033E/2046E 1683473 Cylinder 2646E/2658E 1683474 Cylinder

1532E/1932E 2033E/2046E 2646E/2658E

QTY.

REV.

3 1 1 1 4 1 1

1

1

1

1

3120726

SECTION 5

CYLINDERS

FIGURE 5-6. LIFT CYLINDER COMPONENTS ASSEMBLY (2033E/2046E POWER DOWN MACHINES BUILT S/N 27085 TO PRESENT & 2646E/2658E POWER DOWN MACHINES BUILT S/N 26916 TO PRESENT) (CONTINUED) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S E C T I O N 5 C Y L I N D E R

3120726

1532E/1932E 2033E/2046E 2646E/2658E

5-21

SECTION 5

CYLINDERS

FIGURE 5-7.LIFT CYLINDER COMPONENTS ASSEMBLY (2033E/2046E/2646E/ 2658E GRAVITY DOWN MACHINES)

S E C T I O N 5 C Y L I N D E R

5-22

1532E/1932E 2033E/2046E 2646E/2658E

3120726

SECTION 5

CYLINDERS

FIGURE 5-7. LIFT CYLINDER COMPONENTS ASSEMBLY (2033E/2046E/2646E/ 2658E GRAVITY DOWN MACHINES) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

Note: To determine Power or Gravity Down refer to page A. LIFT CYLINDER SUB-ASSEMBLY

1 to 22 23 24 25

26

27 28 29 30 30A 30B 31 32 33

Not Used 0641506 0100011 4641002 4641015 7012953 4641001 7017445 7017444 7012967 0080228 4220044 0902371 0902421 1060643 1060650 7019602 7019600 3450405 3321402 4711400

1683501 1683502 101 102 103 104 105 106 107 108 109

Kit Kit Kit Kit Kit Kit Kit Kit Kit

110 111

Not Used 7003212 7003226

3120726

Bolt 5/16"-18NC x 3/4" Loctite #242 (Not Shown) Cartridge, Valve (Restrictor/Check) Options: 2033E/2046E 2646E/2658E Seal Kit - 4641002 and 4641015 Cartridges Cartridge, Valve (Solenoid with Manual Descent) Cartridge - 4641001 Valve Solenoid - 4641001 Valve Seal Kit - 4641001 Valve Adapter Stop, Throttle (Prior to S/N 37703) Bracket (Prior to S/N 43167) Bracket (S/N 43167 to Present) Cable Assembly (Prior to S/N 37703) Cable Assembly (S/N 37703 to Present) Bellows Kit T-Handle Pin, Cotter Nut, Jam 1/4"-28NF Flatwasher 1/4"

Ref.

4 A/R 1

1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 4

LIFT CYLINDER ASSEMBLY 2033E/2046E 2646E/2658E

Ref. Ref.

O-Ring Ring, Back-up O-Ring Wiper O-Ring Seal Seal Ring, Guidelock Ring, Wear Options: 2033E/2046E 2646E/2658E

1 1 1 1 1 1 1 1 A/R 1 2

Locknut Options: 2033E/2046E 2646E/2658E

1532E/1932E 2033E/2046E 2646E/2658E

S E C T I O N 5

A A

1

5-23

C Y L I N D E R

SECTION 5

CYLINDERS

FIGURE 5-7. LIFT CYLINDER COMPONENTS ASSEMBLY (2033E/2046E/2646E/ 2658E GRAVITY DOWN MACHINES) (CONTINUED) FIG & ITEM #

PART NUMBER

112 to 114 115 116 117

Not Used 0962012 Not Serviced 7019812 7019807

118

S E C T I O N

7019811 7017387 119 7019810 7019806 120 7019809 7019805

7019808 7019804

5

DESCRIPTION

Bushing, Garmax Barrel Weldment Rod Weldment 2033E/2046E 2646E/2658E Head Options: 2033E/2046E 2646E/2658E Piston Options: 2033E/2046E 2646E/2658E Spacer Options: 2033E/2046E 2646E/2658E –––––––––– Seal Kit Options (Includes Items 101-109): 2033E/2046E - 1683501 Cylinder 2646E/2658E - 1683502 Cylinder

QTY.

REV.

4 1 1

1

1

1

1

C Y L I N D E R

5-24

1532E/1932E 2033E/2046E 2646E/2658E

3120726

SECTION 5

CYLINDERS

FIGURE 5-7. LIFT CYLINDER COMPONENTS ASSEMBLY (2033E/2046E/2646E/ 2658E GRAVITY DOWN MACHINES) (CONTINUED) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S E C T I O N 5 C Y L I N D E R

3120726

1532E/1932E 2033E/2046E 2646E/2658E

5-25

SECTION 5

CYLINDERS

FIGURE 5-8.PLATFORM EXTENSION CYLINDER ASSEMBLIES

S E C T I O N 5 C Y L I N D E R

5-26

1532E/1932E 2033E/2046E 2646E/2658E

3120726

SECTION 5

CYLINDERS

FIGURE 5-8. PLATFORM EXTENSION CYLINDER ASSEMBLIES FIG & ITEM #

PART NUMBER

DESCRIPTION CYLINDER ASSEMBLY (STANDARD PARTS)

1 2 3 4 5 6 7 8 9 10 11 12 13

7001609 7001610 Kit Kit Not Serviced Not Used 7017204 7001613 Kit Kit Kit Kit Kit 7001608

1683376 1683375 51 7017205 7017203

3120726

QTY.

Nut Piston Seal, Piston O-Ring Barrel

1 1 1 1 1

Rod Guide O-Ring Ring, Back-up Seal Seal, Wiper Ring, Retainer –––––––––– Seal Kit - 1683376 and 1683375 Cylinders (Includes Items 3, 4, and 9 - 13)

1 1 1 1 1 1 1

CYLINDER ASSEMBLY (VARIABLE PARTS) 4FT Platform Extension 6FT Platform Extension

Tube, Spacer Options: 4FT Platform Extension 6FT Platform Extension

1532E/1932E 2033E/2046E 2646E/2658E

REV.

Ref.

S E C T I O N

1

Ref. Ref. Ref.

B B

1

5-27

5 C Y L I N D E R

SECTION 5

CYLINDERS

FIGURE 5-9. STEER CYLINDER ASSEMBLY

S E C T I O N 5 C Y L I N D E R

5-28

1532E/1932E 2033E/2046E 2646E/2658E

3120726

SECTION 5

CYLINDERS

FIGURE 5-9. STEER CYLINDER ASSEMBLY FIG & ITEM #

PART NUMBER

DESCRIPTION STEER CYLINDER ASSEMBLY (STANDARD PARTS)

1 2 3 4 5 6 7 to 8 9 10 11 12 13

Kit Not Used Kit Kit Kit Not Serviced Not Used 7016708 Kit Not Used Kit Kit 7016707

1683351 1683428 1683351 1683429

51 Not Serviced 7017207 52 7001632 7017208 53 7016709 7017209

3120726

QTY.

Wiper

2

U-Cup Ring, Back-up O-Ring Barrel

2 2 2 1

Piston O-Ring

1 1

Seal, Piston O-Ring –––––––––– Seal Kit- Cylinder (Includes Items 1-5, 10, 12 and 13)

1 1

STEER CYLINDER ASSEMBLY (VARIABLE PARTS) 1532E/1932E/2033E PRIOR TO S/N 24267 1532E/1932E/2033E S/N 24267 TO PRESENT 2046E/2646E/2658E PRIOR TO S/N 24267 2046E/2646E/2658E S/N 24267 TO PRESENT

Guide Options: Prior to S/N 24267 S/N 24267 to Present Rod with Clevis Options: Prior to S/N 24267 S/N 24267 to Present Rod Options: Prior to S/N 24267 S/N 24267 to Present

1532E/1932E 2033E/2046E 2646E/2658E

REV.

Ref.

S E C T I O N

1 Ref. Ref. Ref. Ref. Ref.

A B A B

2

1

1

5-29

5 C Y L I N D E R

SECTION 5

CYLINDERS

FIGURE 5-9. STEER CYLINDER ASSEMBLY (CONTINUED) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S E C T I O N 5 C Y L I N D E R

5-30

1532E/1932E 2033E/2046E 2646E/2658E

3120726

SECTION 6

HYDRAULIC

TABLE OF CONTENTS FIGURE

6-1 6-2 6-3

DESCRIPTION

PAGE

HYDRAULIC DIAGRAM - STANDARD (POWER DOWN MACHINES) . . . . . . . . . . . . . . . . . . . 6-2 HYDRAULIC DIAGRAM - STANDARD (GRAVITY DOWN MACHINES) . . . . . . . . . . . . . . . . . . 6-6 HYDRAULIC DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10

S E C T I O N 6 H Y D R A U L I C

3120726

1532E/1932E 2033E/2046E 2646E/2658E

6-1

SECTION 6

HYDRAULIC

FIGURE 6-1.HYDRAULIC DIAGRAM (POWER DOWN MACHINES)

S E C T I O N 6 H Y D R A U L I C

6-2

1532E/1932E 2033E/2046E 2646E/2658E

3120726

SECTION 6

HYDRAULIC

FIGURE 6-1. HYDRAULIC DIAGRAM (POWER DOWN MACHINES) FIG & ITEM #

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 to 17 18

19 20 21 22 23

PART NUMBER

DESCRIPTION

QTY.

REV.

2792219 2792220 2792221 2792222

Note: To determine Power or Gravity Down refer to page A. HYDRAULIC DIAGRAM - 1532E/1932E HYDRAULIC DIAGRAM - 2033E HYDRAULIC DIAGRAM - 2046E/2646E HYDRAULIC DIAGRAM - 2658E

Ref. Ref. Ref. Ref.

E F F F

2220473 2220466 2220585 2220218 2220828 2220628 2220372 2220773 2220415 2220371 2220606 2220373 2220618 2220602 2220385 2220470 2220346 2220347 2220664 Not Used 2221000 7019673 7020072 0100020 2220501 1320225 2221014 2220515

2901409 2901382 2901383 2901384 101

3120726

2752969 2752956 2752958 2752960

Fitting, 90° Fitting, 90° Fitting, 90° Fitting, Reducer (1532E/1932E/2033E) Fitting, 90° (2046E/2646E/2658E) Fitting, 90°(1532E/1932E) Fitting, Straight (2033E/2046E/2646E/2658E) Fitting, 90° Fitting, Straight Fitting, Straight Fitting, Tee Fitting, Straight Fitting, Reducer Fitting, Tee (1532E/1932E) Fitting, Tee (2033E/2046E/2646E/2658E) Fitting, Straight (1532E/1932E) Fitting, Straight (2033E/2046E/2646E/2658E) Fitting, Straight Fitting, 90° Fitting, 90°(1532E/1932E/2033E Only) Seal Kit (Hex Top Style Fitting - 1 Kit per Fitting) Seal Kit (Round Top Style Fitting - 1 Kit per Fitting) Sealant, Pipe Fitting, 45° Clamp, Hose Fitting, Orifice Fitting, Cap HOSE KIT 1532E/1932E 2033E 2046E/2646E 2658E

Hose (1532E/1932E) Hose (2033E) Hose (2046E/2646E) Hose (2658E)

1532E/1932E 2033E/2046E 2646E/2658E

4 3 2 4 4 2 2 2 2 5 1 1 1 1 1 1 1 1 1

S E C T I O N 6 H Y D R A U L I C

4 A/R A/R A/R 1 1 2 2 Ref. Ref. Ref. Ref. Ref.

D C C C

1 1 1 1

6-3

SECTION 6

HYDRAULIC

FIGURE 6-1. HYDRAULIC DIAGRAM (POWER DOWN MACHINES) FIG & ITEM #

PART NUMBER

102

2752968 2752957 2752959 2752961 2752593 2752606 2752608 Not Required 2752607 2752609 2752175 2752639 Not Required 2752638 2752478 2750999 2752496 2752931 2752963 2752463 2752647 2752646 2752964 Not Required

103

104

105

S E C T I O N

106 107 108 109 110

6

111

H Y D R A U L I C

2901410 2901385 201

4566968 4566897 4567026

202

6-4

4566969 4566898

DESCRIPTION

Hose (1532E/1932E) Hose (2033E) Hose (2046E/2646E) Hose (2658E) Hose (1532E/1932E) Hose (2033E/2046E/2646E) Hose (2658E) Hose (1532E/1932E) Hose (2033E/2046E/2646E) Hose (2658E) Hose (1532E/1932E) Hose (2033E/2046E/2646E/2658E) Hose (1532E/1932E) Hose (2033E/2046E/2646E/2658E) Hose (1532E/1932E) Hose (2033E/2046E/2646E/2658E) Hose (1532E/1932E) Hose (2033E/2046E/2646E/2658E) Hose (1532E/1932E) Hose (2033E/2046E/2646E/2658E) Hose (1532E/1932E) Hose (2033E/2046E/2646E/2658E) Hose (1532E/1932E) Hose (2033E/2046E/2646E/2658E) TUBE KIT 1532E/1932E 2033E/2046E/2646E/2658E

Tube, Suction (1532E/1932E) Tube, Suction (2033E/2046E/2646E/2658E Prior to S/N 21507) Tube, Suction (2033E/2046E/2646E/2658E S/N 21507 to Present) Tube, Return (1532E/1932E) Tube, Return (2033E/2046E/2646E/2658E)

1532E/1932E 2033E/2046E 2646E/2658E

QTY.

REV.

2 3 3 3 2 1 1 0 1 1 2 1 0 1 2 2 1 1 2 2 1 1 1 0 Ref. Ref. Ref.

A A

1 1 1 1 1

3120726

SECTION 6

HYDRAULIC

FIGURE 6-1. HYDRAULIC DIAGRAM (POWER DOWN MACHINES) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S E C T I O N 6 H Y D R A U L I C

3120726

1532E/1932E 2033E/2046E 2646E/2658E

6-5

SECTION 6

HYDRAULIC

FIGURE 6-2.HYDRAULIC DIAGRAM (GRAVITY DOWN MACHINES)

S E C T I O N 6 H Y D R A U L I C

6-6

1532E/1932E 2033E/2046E 2646E/2658E

3120726

SECTION 6

HYDRAULIC

FIGURE 6-2. HYDRAULIC DIAGRAM (GRAVITY DOWN MACHINES) FIG & ITEM #

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 to 17 18

19 20 21 22 23 24 25 26 27 28 29

51 52

3120726

PART NUMBER

DESCRIPTION

QTY.

REV.

2792316 2792317 2792318 2792319

Note: To determine Power or Gravity Down refer to page A. HYDRAULIC DIAGRAM - 1532E/1932E HYDRAULIC DIAGRAM - 2033E HYDRAULIC DIAGRAM - 2046E/2646E HYDRAULIC DIAGRAM - 2658E

Ref. Ref. Ref. Ref.

6 7 8 8

2220473 2220466 2220585 2220218 2220628 2220372 2220775 2220415 2220371 2220606 2220373 2220619 2220618 2220385 2220470 2220346 2220347 2220664 Not Used 2221000 7019673 7020072 0100020 2220501 1320225 2221014 2220515 1320242 4360461 3310601 0100011 4460320 4460267

Fitting, 90° Seal Kit (Hex Top Style Fitting - 1 Kit per Fitting) Seal Kit (Round Top Style Fitting - 1 Kit per Fitting) Sealant, Pipe (Not Shown) Fitting, 45° Clamp, Hose Fitting, Orifice Fitting, Cap Clamp Switch, Temperature Nut #6-32 Loctite #242 Plug, Terminal Pins

4 A/R A/R A/R 1 1 1 4 1 1 1 A/R 1 2

2792268 2792269 2792270 2792271

HYDRAULIC DIAGRAM POWER EXTENSION - 2033E HYDRAULIC DIAGRAM POWER EXTENSION - 2046E HYDRAULIC DIAGRAM POWER EXTENSION - 2646E HYDRAULIC DIAGRAM POWER EXTENSION - 2658E

Ref. Ref. Ref. Ref.

4641035 2220371

Fitting, 90° Fitting, 90° Fitting, 90° Fitting, Reducer Fitting, 90° (1532E/1932E) Fitting, Straight (2033E/2046E/2646E/2658E) Fitting, 90° Fitting, Straight Fitting, Straight Fitting, Tee Fitting, Straight Fitting, Reducer (1532E/1932E) Fitting, Reducer (2033E/2046E/2646E/2658E) Fitting, Tee Fitting, Straight (1532E/1932E) Fitting, Straight (2033E/2046E/2646E/2658E) Fitting, Straight Fitting, 90°

Valve (See Figure 2-5 for Breakdown) Fitting, Straight

1532E/1932E 2033E/2046E 2646E/2658E

5 4 2 4 2 2 1 2 4 1 1 1 1 1 1 1 1 1

S E C T I O N 6 H Y D R A U L I C

4 4 4 4

1 2

6-7

SECTION 6

HYDRAULIC

FIGURE 6-2. HYDRAULIC DIAGRAM (GRAVITY DOWN MACHINES) FIG & ITEM #

PART NUMBER

53 54 to 55 56 57

2220501 Not Used 2220490 2220473

Fitting, Tee Fitting, 90° (2033E Only)

2901489 2901490 2901491 2901492

HOSE KIT - 1532E/1932E HOSE KIT - 2033E HOSE KIT - 2046E/2646E HOSE KIT - 2658E

101

S E C T I O N

102

103

104

6

105

H Y D R A U L I C

106 107 108 109

2752969 2752956 2752958 2752960 2752968 2752957 2752959 2752961 2752593 2752606 2752608 Not Required 2752607 2752609 2752175 2752638 2752478 2750999 2752496 2752931 2752963 2752463 2752964 Not Required 2901424 2901506 2901425 2901507

151 152

153

6-8

2752644 2752645 2752479 2752648 2752467 2752648 2752467 2750779

DESCRIPTION

Fitting, 45°

Hose (1532E/1932E) Hose (2033E) Hose (2046E/2646E) Hose (2658E) Hose (1532E/1932E) Hose (2033E) Hose (2046E/2646E) Hose (2658E) Hose (1532E/1932E) Hose (2033E/2046E/2646E) Hose (2658E) Hose (1532E/1932E) Hose (2033E/2046E/2646E) Hose (2658E) Hose (1532E/1932E) Hose (2033E/2046E/2646E2658E) Hose (1532E/1932E) Hose (2033E/2046E/2646E2658E) Hose (1532E/1932E) Hose (2033E/2046E/2646E2658E) Hose (1532E/1932E) Hose (2033E/2046E/2646E2658E) Hose (1532E/1932E) Hose (2033E/2046E/2646E2658E) HOSE KIT POWER EXTENSION - 2033E HOSE KIT POWER EXTENSION - 2046E HOSE KIT POWER EXTENSION - 2646E HOSE KIT POWER EXTENSION - 2658E

Hose (2033E/2046E) Hose (2646E/2658E) Hose (2033E) Hose (2046E/2646E) Hose (2658E) Hose (2033E) Hose (2046E/2646E) Hose (2658E)

1532E/1932E 2033E/2046E 2646E/2658E

QTY.

REV.

A/R 2 2 Ref. Ref. Ref. Ref.

2 2 2 2

1 1 1 1 2 3 3 3 2 1 1 0 1 1 2 1 2 2 1 2 2 1 1

Ref. Ref. Ref. Ref.

3 2 2 2

2 2 2 2 2 2 2 2

3120726

SECTION 6

HYDRAULIC

FIGURE 6-2. HYDRAULIC DIAGRAM (GRAVITY DOWN MACHINES) FIG & ITEM #

PART NUMBER

2901410 2901385 201

4566968 4566897 4567026

202

4566969 4566898

DESCRIPTION TUBE KIT 1532E/1932E 2033E/2046E/2646E/2658E

Tube, Suction (1532E/1932E) Tube, Suction (2033E/2046E/2646E/2658E Prior to S/N 21507) Tube, Suction (2033E/2046E/2646E/2658E S/N 21507 to Present) Tube, Return (1532E/1932E) Tube, Return (2033E/2046E/2646E/2658E)

QTY.

REV.

Ref. Ref. Ref.

A A

1 1 1 1 1

S E C T I O N 6 H Y D R A U L I C

3120726

1532E/1932E 2033E/2046E 2646E/2658E

6-9

SECTION 6

HYDRAULIC

FIGURE 6-3.HYDRAULIC DIAGRAM LIST FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

Note: Diagram with asterisk (*) are shown in the preceding pages. Information on diagrams not shown is available from JLG Service/Parts Departments.

S E C T I O N

1282480* 2792268* 2792269* 2792270* 2792271*

Hydraulic Diagrams - Hydraulically Operated Platform 2033E 2046E 2646E 2658E

Ref. Ref. Ref. Ref. Ref.

1282480*

Hydraulic Diagrams - Standard (Power Down Machines) 1532E/1932E 2033E 2046E/2646E 2658E

Ref.

2792219* 2792220* 2792221* 2792222* 1282726* 2792316* 2792317* 2792318* 2792319*

6

Hydraulic Diagrams - Standard (Gravity Down Machines) 1532E/1932E 2033E 2046E/2646E 2658E

Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref.

H Y D R A U L I C

6-10

1532E/1932E 2033E/2046E 2646E/2658E

3120726

SECTION 7

ELECTRICAL

TABLE OF CONTENTS FIGURE

7-1 7-2 7-3 7-4

DESCRIPTION

ELECTRICAL DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

STANDARD ELECTRICAL DIAGRAM (POWER DOWN MACHINES) . . . . . . . . . . . . . . . . . . . .

STANDARD ELECTRICAL DIAGRAM (GRAVITY DOWN MACHINES) . . . . . . . . . . . . . . . . . . .

HARNESS AND CABLE ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PAGE

7-2 7-4 7-6 7-8

S E C T I O N 7 E L E C T R I C A L

3120726

1532E/1932E 2033E/2046E 2646E/2658E

7-1

SECTION 7

ELECTRICAL

FIGURE 7-1.ELECTRICAL DIAGRAM LIST FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

1282507/1282773* ALARMS ELECTRICAL DIAGRAM

Ref.

G/F

1282507/1282773* BEACON LIGHT ELECTRICAL DIAGRAM

Ref.

G/F

1282507/1282773* GENERATOR ELECTRICAL DIAGRAM

Ref.

G/F

Note: Diagrams with asterisks (*) are shown in the following pages. Diagrams not shown are available from the JLG Service Department.

S E C T I O N

1282430 4921753 4921754 4921755 4921756

GROUND TO PLATFORM CABLE ASSEMBLIES Cable Assembly - 1532E Cable Assembly - 1932E Cable Assembly - 2033E/2046E Cable Assembly - 2646E/2658E

Ref. Ref. Ref. Ref. Ref.

– A A A A

0257665

PERIMETER SWITCHES ELECTRICAL

Ref.

2/B

PLATFORM EXTENSION SWITCH ELECTICAL DIAGRAM

Ref.

B/–

Ref.

E

STANDARD ELECTRICAL DIAGRAM (POWER DOWN MACHINES) 1532E/1932E 2033E/2046E/2646E/2658E

Ref.

G

Ref. Ref.

6 7

STANDARD ELECTRICAL DIAGRAM (POWER DOWN MACHINES WITH S/N 31325 TO 31329) 2646E

Ref.

A

Ref.

1

STANDARD ELECTRICAL DIAGRAM (GRAVITY DOWN MACHINES) 1532E/1932E 2033E/2046E/2646E/2658E

Ref.

F

Ref. Ref.

4 3

Ref.

G/F

0253616/0254367

1282507/1282773* PLATFORM WORKLIGHTS ELECTICAL DIAGRAM

1282507*

7

4932832* 4932831*

E L E C T R I C A L

1282657 4932965 1282773* 4932973* 4932972*

1282507/1282773* TILT SWITCH ELECTRICAL DIAGRAM

7-2

1532E/1932E 2033E/2046E 2646E/2658E

3120726

SECTION 7 FIG & ITEM #

PART NUMBER

ELECTRICAL DESCRIPTION

QTY.

REV.

S E C T I O N 7 E L E C T R I C A L

3120726

1532E/1932E 2033E/2046E 2646E/2658E

7-3

SECTION 7

ELECTRICAL

FIGURE 7-2.STANDARD ELECTRICAL DIAGRAM (POWER DOWN MACHINES)

S E C T I O N 7 E L E C T R I C A L

7-4

1532E/1932E 2033E/2046E 2646E/2658E

3120726

SECTION 7

J1

ELECTRICAL

GND

5

4 VOLTS

3

GND

6

DIR. B

1

24 VOLTS

7

DIR. A

2

LEFT

9

S1 S2

24 VOLTS

4

"D"

RIGHT

8

"C"

DIRECTION SWITCHES

ROCKER SWITCHES

DIRECTIONAL CONTROLLER

J2 MEMBRANE SWITCH HARNESS

1

4

9

12 10

8

11

YELLOW

1

TILT LIGHT

RED

2

+24 VOLTS (LED' S)

BLU/RED

4

DECK SELECT LIGHT LIFT SELECT LIGHT

YEL/RED

3

RED/BLU

5

BLK/RED

7

S E C T I O N

MEMBRANE SWITCH PAD LIFT SELECT SWITCH HI DRIVE SWITCH

DECK SELECT SWITCH

YEL/BLK

6

RED /1

8

+24 VOLTS SWITCHES

BRN/BLK

10

POSI-TRAC SWITCH

ORANGE

11

DRIVE SELECT SWITCH

BLUE

12

DRIVE SELECT LIGHT

15A C.B.

E-STOP RED /2

RED /3

RED 12

GRND

PLAT. 21 DECK

+

21

EXTENSION 22 SWITCH

KEYSWITCH

UP

22

EXT. DOWN

RET.

POT HOLE PROTECTION SWITCH

22

21

BLACK

WHITE

INPUT

GROUND

YEL/BLK /1

BLK/RED

BLK/RED /1

YEL/BLK

2

5

1

2

1

PLAT. CONTROL INPUT

DECK EXTRACT

RED /1

WHITE

DECK EXTEND

RED BLACK

1

INPUT

3

4

+24 VOLTS

2

6

14

GROUND CONTROL HARNESS

3

WHITE

OVERLOAD PRESSURE SWITCH 13

LIFT UP

22

BLACK

21 DRIVE OUTPUT 22 OPTION

21

14

LIFT DOWN

ELEVATION SWITCH 13

E L E C T R I C A L

o

5 TILT SENSOR

22 POT HOLE PROTECTION SWITCH

ELEVATION SWITCH (EURO)

7

ARMGUARD LIMIT 21 SWITCH

WHT

-

WHITE

5

1

2

3 GND

6

GREEN

2

INPUT

7

WHITE

BLACK

WHITE

BLACK

2

1

2

1

2

INPUT

+24 VOLTS

INPUT

+24 VOLTS

INPUT

+24 VOLTS

INPUT

+24 VOLTS

J3

3120726

J4

J5

J6

J12

1532E/1932E 2033E/2046E 2646E/2658E

J7

+24 VOLTS

BLACK

1

GROUND CONTROL INPUT

WHITE

2

B-

BLACK

OVERLOAD LIMIT SWITCH

J10 J9

1282507 G

7-5

SECTION 7

ELECTRICAL

FIGURE 7-3. STANDARD ELECTRICAL DIAGRAM (GRAVITY DOWN MACHINES)

S E C T I O N 7 E L E C T R I C A L

7-6

1532E/1932E 2033E/2046E 2646E/2658E

3120726

SECTION 7

ELECTRICAL

J1

J1

GND

5

4 VOLTS

3

GND

6

DIR. B

1

24 VOLTS

7

DIR. A

2

LEFT

9

24 VOLTS

4

RIGHT

8

S1 S2

DIRECTION SWITCHES

"D" "C"

ROCKER SWITCHES

DIRECTIONAL CONTROLLER

J2 MEMBRANE SWITCH HARNESS

J2 1

4

9

12 10

8

11

DASHED LINES FOR AUST. ONLY

WHITE

15A C.B.

BLU/ORN 52-2

1

TILT LIGHT

YEL/RED 2-2

2

+24 VOLTS (LED' S)

GREEN 55-7

4

DECK SELECT LIGHT

TAN 55-5

3

LIFT SELECT LIGHT

ORANGE 55-4

5

GREEN 55-3

7

TAN 55-1

6

MEMBRANE SWITCH PAD LIFT SELECT SWITCH

YEL/RED 2-2

8

+24 VOLTS SWITCHES

ORANGE 55-3

10

POSI-TRAC SWITCH

ORANGE 55-2

11

DRIVE SELECT SWITCH

ORANGE 55-6

12

DRIVE SELECT LIGHT

CHARGER MACHINE LOCKOUT RELAY

S E C T I O N

HI DRIVE SWITCH

DECK SELECT SWITCH

BLACK

E-STOP

RED /2

GRND

PLAT. 21 DECK

+

21

EXTENSION

22 SWITCH

YEL/RED 2-4

KEYSWITCH

UP

22

EXT. DOWN

ARMGUARD LIMIT 21 SWITCH

WHT

-

5o TILT SENSOR

22 POT HOLE PROTECTION SWITCH

GREEN 18-1

WHITE

TAN 4-1

GREEN 17-1

BLACK

TAN 3-1

5

3

2

3

LIFT DOWN

DECK EXTEND

DECK EXTRACT

INPUT

GROUND

4

LIFT UP

2

6

1

2

3

OVERLOAD LIMIT SWITCH BLACK

1

2

INPUT

+24 VOLTS

INPUT

+24 VOLTS

INPUT

+24 VOLTS

INPUT

+24 VOLTS

J3

J4

J5

WHITE

WHITE

2

BLACK

BLACK

1

1

2

1 INPUT

WHITE

2

+24 VOLTS

BLACK

1

WHITE

WHITE

2

B-

BLACK

16/2 CABLE

3120726

GROUND CONTROL HARNESS

1

YEL/RED 2-4

14

YEL/RED 2-1

OVERLOAD PRESSURE SWITCH 13

PLAT. CONTROL INPUT

22

BLACK

21 DRIVE OUTPUT 22 OPTION

21

14

GROUND CONTROL INPUT

ELEVATION SWITCH 13

E L E C T R I C A L

22

21

ELEVATION SWITCH (EURO)

7

RET.

POT HOLE PROTECTION SWITCH

WHITE

RED 1-1

GND

5

GREEN

6

INPUT

2

J6

J12

1532E/1932E 2033E/2046E 2646E/2658E

J7

+12 VOLTS

7

J10 J9

1282773 F

7-7

SECTION 7

ELECTRICAL

FIGURE 7-4. HARNESS AND CABLE ASSEMBLIES

S E C T I O N 7 E L E C T R I C A L

7-8

1532E/1932E 2033E/2046E 2646E/2658E

3120726

SECTION 7

ELECTRICAL

S E C T I O N 7 E L E C T R I C A L

3120726

1532E/1932E 2033E/2046E 2646E/2658E

7-9

SECTION 7

ELECTRICAL

FIGURE 7-4. HARNESS AND CABLE ASSEMBLIES FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

Note: To determine Power or Gravity Down refer to Page A. TOOLS

2900874 2901443

S E C T I O N

1 2 3 4 5

1600244 1060633 1060629 7002821 7002823

6

4460467 4460510

7

7002828 0100048

1282430

7

4921753 4921754 4921755 4921756

E L E C T R I C A L

101

102 103 104 105 106

7-10

1060608

4460473 4460468 4460462 4460465 4460466

Configurator Kit (Computer Software Kit) Analyzer and Cable Kit (Includes 1600244 & 1060633) Analyzer, SMART System Controller Cable, Communication (Analyzer to Controller) Cable, Communication (PC to Controller) Crimper (For Wire to Pin/Socket Connections) Extractor (For Removal of Pins/Sockets from Connectors) Extractor - 16-18 Gauge (For Removal of Pins/ Sockets from Deutsch Connectors) Extractor - 12-14 Gauge (For Removal of Pins/ Sockets from Deutsch Connectors) Stripper, Wire Compound, Silicone (Use on connectors/ receptacles) CABLE ASSEMBLIES - GROUND TO PLATFORM Note: Assemblies do not include connectors at controller.

Cable Assembly - 1532E Cable Assembly - 1932E Cable Assembly - 2033E/2046E Cable Assembly - 2646E/2658E

Cable, Electrical - 18/14 1532E 1932E 2033E/2046E 2646E/2658E Clamp, Cable Cap, Dust Connector - 23 Pin Socket, Female Plug, Sealing

1532E/1932E 2033E/2046E 2646E/2658E

Ref. 1 1 1 1 1 1 1 1 1 1 A/R

Ref.

–

Ref. Ref. Ref. Ref.

B B A A

A/R 36FT/11M 42FT/12.8M 46FT/14M 54FT/16.5M

1 1 1 A/R A/R

3120726

SECTION 7

ELECTRICAL

FIGURE 7-4. HARNESS AND CABLE ASSEMBLIES (CONTINUED) FIG & ITEM #

PART NUMBER

4932832 4932973 4932831 4932972

201 202 203

203A 203B 203C 204 205 206

4460434 4460268 4921784 4921889 4921958 4922013 4922025 4460268 4460449 4460343 1060341 4460320 4921786 4921894 4921785 4921890

206A

4460268 4460225

207 4921831 4922014 4921891 208 209 210

211 212

Not Used 4460267 1060636 1060561 1060622 4921832 4921892

213

214 215

3120726

4921833 4921893 0840025 4922011

DESCRIPTION

QTY.

REV.

WIRING DIAGRAMS 1532E/1932E Power Down Units 1532E/1932E Gravity Down Units 2033E/2046E/2646E/2658E Power Down Units 2033E/2046E/2646E/2658E Gravity Down Units Note: To determine Power or Gravity Down refer to Page A.

Ref. Ref. Ref. Ref. Ref.

6 4 7 3

Connector - 15 Pin 1 Socket, Female 18 Harness, Valve 1 Power Down Machines except S/N 31325-31329 Power Down Machines S/N 31325-31329 Only Gravity Down Machines (Prior to S/N 36817) Gravity Down Machines (S/N 36817 to S/N 37824) Gravity Down Machines (S/N 37824 to Present) Socket 12 Connector, DIN 10 Connector - 12 Pin 1 27ft/8.23m Cable, Electrical - 16/2 Connector - 2 Pin 4 Harness - Ground Control 1 1532E/1932E Power Down Machines 1532E/1932E Gravity Down Machines 2033E/2046E/2646E/2658E Power Down Machines 2033E/2046E/2646E/2658E Gravity Down Machines Socket A/R Connector - 6 Pin 1 Harness - Ground Power 1 Power Down Machines 1532E/1932E Gravity Down Machines 2033E/2046E/2646E/2658E Gravity Down Machines Pin Cable, Battery 1532E/1932E 2033E/2046E/2646E/2658E Cable, Battery Harness - Keyswitch Power Down Machines Gravity Down Machines Harness - Emergency Stop Power Down Machines Gravity Down Machines Boot, Terminal Harness - Lift Down (S/N 36817 to Present)

1532E/1932E 2033E/2046E 2646E/2658E

E 1/A 1/A 2 1/A

B B B B

S E C T I O N 7 E L E C T R I C A L

2 1

2 1 B 2/B 1 B 2/B 6 1

7-11

SECTION 7

ELECTRICAL

FIGURE 7-4. HARNESS AND CABLE ASSEMBLIES (CONTINUED) FIG & ITEM #

S E C T I O N

PART NUMBER

301 to 304 305

Not Used 7003999 7019101 Not Available

305A

4460265 4460267 Not Used 4460463 4460470 4460471

306 to 317 318 319 320 321

321A 321B 321C 322

7

322A 322B

E L E C T R I C A L

4921782 4921895 4460268 4460343 4460267 4921783 4921896 0100048 4460464 4460267 4460265

DESCRIPTION

QTY.

PLATFORM CONSOLE BOX ASSEMBLIES Note: To determine Power or Gravity Down refer to Page A.

Ref.

Harness-Controller (OEM) (Prior to S/N 29608) Harness-Controller (OEM) (S/N 29608 to Present) Harness-Controller (PQ) (Part of 7011980 Electrical Assy) Connector Pin, Male

1 1 0

Receptacle, Male - 23 Pin Nut, Receptacle Lockwasher, Receptacle Harness - Membrane Switch Power Down Machines Gravity Down Machines Socket, Female Receptacle Pin, Male Harness - Platform Console Box Power Down Machines Gravity Down Machines Compound, Silicone Pin, Male Pin, Male Receptacle ACCESSORIES HARNESS ASSEMBLIES Note: To determine Power or Gravity Down refer to Page A.

401 401A 401B 402

402A

4921819 1060330 4460445 4460227 4460326 4460268 Not Available 1060341 1060680 4460320 4460268

403

403A

7-12

4921821 4921988 4460424 4460268

Harness - Tilt Alarm Cable, Electrical - 16/3 Connector - 3 Pin Pin, Male Plug, Connector Socket, Female Harness - Hi-Drive Limit Cable, Electrical - 16/2 (Prior to S/N 46829) Cable, Electrical - 18/2 (S/N 46829 to Present) Housing, Terminal Socket, Female Harness - Horn Power Down Machines Gravity Down Machines Receptacle - 2 Position Socket, Female

1532E/1932E 2033E/2046E 2646E/2658E

REV.

1 A/R 1 1 1 1 B 1/A A/R 2 A/R 1 6 3/C A/R A/R A/R 1 Ref.

1 8ft/2.4m 1 3 1 3 1 6ft/1.8m 78in/2m 1 2 1

A

2 1/A 1 2

3120726

SECTION 7

ELECTRICAL

FIGURE 7-4. HARNESS AND CABLE ASSEMBLIES (CONTINUED) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

404

4921822 1060341 Not Available 1060341

Harness - Beacon (Prior to S/N 44696) Cable, Electrical - 16/2 (S/N 44696 to Present) Harness - Worklight Cable, Electrical - 16/2 1532E 1932E 2033E/2046E 2646E/2658E Breaker, Circuit - 5 Amp (Not Shown) Harness - Deck Extend Cutout Cable, Electrical - 16/2 1532E 1932E 2033E/2046E 2646E/2658E Connector Socket, Female Harness - Drive Cutout Cable, Electrical - 16/2 Housing, Terminal Socket, Female Harness - Overload (Japanese/French Spec) Cable, Electrical - 16/2 Housing, Terminal Socket, Female Harness - Lift Down Switch (When Equipped) Cable, Electrical - 16/2 Connector Socket, Female Harness - Platform Descent Delay Switch (1532E2646E Euro Machines Only with S/N 30542 or Newer) Cable, Electrical - 16/2 Housing, Terminal Socket, Female

1 10ft/3.0m 1 A/R

405

406

406A 407 407A 408 408A 409 409A 410

410A

4360164 Not Available 1060341

4460320 4460268 Not Available 1060341 4460320 4460268 Not Available 1060341 4460320 4460268 Not Available 1060341 4460320 4460268 Not Available 1060341 4460320 4460268

GROUND CONTROL BOX ASSEMBLIES Note: To determine Power or Gravity Down refer to Page A.

501

501A 502 503 504

504A

3120726

4921986 4921990 3740069 4460259 4460260 1060606 1060605 4460618

Harness, Relay Power Down Machines (S/N 31685 to Present) Gravity Down Machines Relay Terminal (S/N 31685 to Present) Housing, Terminal (S/N 31685 to Present) Battery Cable Harness Assembly 1532E/1932E 2033E/2046E/2646E/2658E Connector, Anderson

1532E/1932E 2033E/2046E 2646E/2658E

REV.

40ft/12.2m 48ft/14.6m 54ft/16.5m 61ft/18.6m

1 1 A/R 22FT/6.7M 38FT/11.6M 46FT/14M

S E C T I O N

54FT/16.5M

1 2 1 9ft/2.74m 1 2 1 35ft/11m 1 2 1 A/R 1 2 1

7

6ft/1.8m 1 2 Ref.

1 1/A 1/A 1 2 2 1 3/C 2/B 2

7-13

E L E C T R I C A L

SECTION 7

ELECTRICAL

FIGURE 7-4. HARNESS AND CABLE ASSEMBLIES (CONTINUED) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S E C T I O N 7 E L E C T R I C A L

7-14

1532E/1932E 2033E/2046E 2646E/2658E

3120726

SECTION 8

DECALS

TABLE OF CONTENTS FIGURE

8-1 8-2 8-3 8-4 8-5

DESCRIPTION

DECALS INSTALLATION - 1532E/1932E POWER DOWN MACHINES (STANDARD) . . . . . . .

DECALS INSTALLATION - 1532E/1932E POWER DOWN MACHINES (COUNTRY SPEC). . .

DECALS INSTALLATION - 2033E/2046E/2646E/2658E POWER DOWN MACHINES (STANDARD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DECALS INSTALLATION -2033E/2046E/2646E/2658E POWER DOWN MACHINES (COUNTRY SPEC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DECALS INSTALLATION -GRAVITY DOWN MACHINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PAGE

8-2 8-6 8-10 8-14 8-18

S E C T I O N 8 D E C A L S

3120726

1532E/1932E 2033E/2046E 2646E/2658E

8-1

SECTION 8

DECALS

FIGURE 8-1.DECALS INSTALLATION - 1532E/1932E POWER DOWN MACHINES (STANDARD)

S E C T I O N 8 D E C A L S

8-2

1532E/1932E 2033E/2046E 2646E/2658E

3120726

SECTION 8

DECALS

FIGURE 8-1. DECALS INSTALLATION - 1532E/1932E POWER DOWN MACHINES (STANDARD) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

DECAL INSTALLATION (COMMON PARTS) DECAL INSTALLATION - 1532E DECAL INSTALLATION - 1932E

Ref. Ref. Ref.

– 8 8

Decal - Danger Decal - Electrocution Decal - Crushing Decal - Safety Prop Nameplate - Serial Number Decal - Hydraulic Oil Decal - Fork Lift Area (Prior to S/N 31497)

1 2 2 2 1 1 6

Box, Manual Storage Cable, Lanyard Decal - Manual

1 1 1

Note: To determine Power or Gravity Down refer to page A.

0256975 0256414 0256415 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

Not Used 1702954 1702250 1702246 1701839 Not Available 1701504 1701508 Not Used 0860520 1060279 1701509 Not Used 0641405 4751400 4761400 3311401 3251852 1702300 1702248 1702279 1701510 3340612 2820024 1702153 1702939 3251813 1702773 Not Used 1702631 3252136 Not Used 1703078 Not Used 1703240

36 37

1703191 1703398

38 to 50

Not Used

3120726

Bolt 1/4"-20NC x 5/8" Flatwasher 1/4" Lockwasher 1/4" Nut 1/4"-20NC Nameplate - Capacity Decal - Tie Down Decal - Ground Control Decal - Charging Decal - Manual Descent Pad Tubing, Vinyl Decal - Inspection Decal - Prop Location Decal - Made in USA Decal - JLG

4 4 4 4 1 3 1 2 1 2ft/61cm 2ft/61cm 1 1 1 3

Decal - Bar Code Decal - Control Box Location

1 1

Decal - Legend

1

Decal - Platform/Ground Control Switch Operation (S/N 31497 to Present Only) Decal -Towing/Winching (S/N 31497 to Present Only) Decal -Towing/Winching (Graphic) (S/N 31497 to Present Only)

1

1532E/1932E 2033E/2046E 2646E/2658E

S E C T I O N 8 D E C A L S

1 1

8-3

SECTION 8

DECALS

FIGURE 8-1. DECALS INSTALLATION - 1532E/1932E POWER DOWN MACHINES (STANDARD) FIG & ITEM #

PART NUMBER

51 3252467 3252468

DESCRIPTION

Decal, Model Designation Options: 1532E 1932E DECAL INSTALLATION (OPTIONAL PARTS)

101 3252466 3252465

Decal - Capacity Options: 1532E 1932E

QTY.

REV.

1

Ref. 3

S E C T I O N 8 D E C A L S

8-4

1532E/1932E 2033E/2046E 2646E/2658E

3120726

SECTION 8

DECALS

FIGURE 8-1. DECALS INSTALLATION - 1532E/1932E POWER DOWN MACHINES (STANDARD) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S E C T I O N 8 D E C A L S

3120726

1532E/1932E 2033E/2046E 2646E/2658E

8-5

SECTION 8

DECALS

FIGURE 8-2.DECALS INSTALLATION - 1532E/1932E POWER DOWN MACHINES (COUNTRY SPEC)

S E C T I O N 8 D E C A L S

8-6

1532E/1932E 2033E/2046E 2646E/2658E

3120726

SECTION 8

DECALS

FIGURE 8-2. DECALS INSTALLATION - 1532E/1932E POWER DOWN MACHINES (COUNTRY SPEC) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

Ref. Ref.

– I

Note: To determine Power or Gravity Down refer to page A.

0256975

1 to 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 to 22 23 24 25 26 27 28 29 30

Not Used Not Available 1701504 1701508 Not Used 0860520 1060279 1701509 Not Used 0641405 4751400 4761400 3311401 Not Used 1702300 Not Used 3340564 2820024 Not Used 1702939 3251813 1702773 Not Used 1702631

0256445 0256479 0256480 0256603 0256471 0256470 51 1701629 3252151 1701861 52 3252115 3252149 1702556

3120726

DECAL INSTALLATION (COMMON PARTS) DECAL INSTALLATION (STANDARD PARTS)

Nameplate - Serial Number Decal - Hydraulic Oil Decal - Fork Lift Area

1 1 6

Box, Manual Storage Cable, Lanyard Decal - Manual

1 1 1

Bolt 1/4"-20NC x 5/8" Flatwasher 1/4" Lockwasher 1/4" Nut 1/4"-20NC

4 4 4 4

Decal - Tie Down

3

Pad Tubing, Vinyl

2ft/61cm 2ft/61cm

Decal - Prop Location Decal - Made in USA Decal - JLG

1 1 3

Decal - Bar Code

1

DECAL INSTALLATIONS (VARIABLE PARTS) 1532E CSA Spec (Canadian French) 1532E Japanese Spec 1532E Latin America Spanish Spec 1932E CSA Spec (Canadian French) 1932E Japanese Spec 1932E LATIN AMERICA SPANISH

Decal - Caution Options: Canadian French Japanese Spec Latin America Spanish Spec Decal - Danger Options: Canadian French Japanese Spec Latin America Spanish Spec

1532E/1932E 2033E/2046E 2646E/2658E

S E C T I O N

Ref. Ref. Ref. Ref. Ref. Ref. Ref.

8 D E C A L S

6 5 5 7 6 6

1

1

8-7

SECTION 8

DECALS

FIGURE 8-2. DECALS INSTALLATION - 1532E/1932E POWER DOWN MACHINES (COUNTRY SPEC) FIG & ITEM #

PART NUMBER

53 1703076 1701620 1702554 54 1703075 1701626 1702559 55 1701512 1701622 1701856 56 3252499 Not Required 3252454

S E C T I O N

57 1701515 1701624 1701858 58 1703077 1701625 1702553 59 1701510 1701628 1701510

8

60 1703074 1701621 1702552

D E C A L S

61 Not Required 3252158 Not Required 62 1703405 1703408 1703411 63 1703193 1703197 1703198

8-8

DESCRIPTION

Decal - Electrocution Options: Canadian French Japanese Spec Latin America Spanish Spec Decal - Crushing Options: Canadian French Japanese Spec Latin America Spanish Spec Decal - Safety Prop Options: Canadian French Japanese Spec Latin America Spanish Spec Nameplate - Capacity Options: Canadian French Japanese Spec Latin America Spanish Spec Decal - Ground Control Options: Canadian French Japanese Spec Latin America Spanish Spec Decal - Charging Options: Canadian French Japanese Spec Latin America Spanish Spec Decal - Manual Descent Options: Canadian French Japanese Spec Latin America Spanish Spec Decal - Inspection Options: Canadian French Japanese Spec Latin America Spanish Spec Decal - Caution Options: Canadian French Japanese Spec Latin America Spanish Spec Decal - Platform/Ground Control Switch Operation Options (S/N 31497 to Present Only): Canadian French Japanese Spec Latin America Spanish Spec Decal -Towing/Winching Options (S/N 31497 to Present Only): Canadian French Japanese Spec Latin America Spanish Spec

1532E/1932E 2033E/2046E 2646E/2658E

QTY.

REV.

2

2

2

1

1

2

1

1

1

1

3120726

SECTION 8

DECALS

FIGURE 8-2. DECALS INSTALLATION - 1532E/1932E POWER DOWN MACHINES (COUNTRY SPEC) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

1

1703415 1703419 1703420

Decal -Towing/Winching Options (Graphic) (S/N 31497 to Present Only): Canadian French Japanese Spec Latin America Spanish Spec

64

DECAL INSTALLATION (OPTIONAL PARTS)

100 3252467 3252468 101 3252524 3252300 3252493 3252525 3252300 3252452

Decal - Model Options: 1532E 1932E Decal - Capacity Options: Canadian French - 1532E Japanese - 1532E Latin America Spanish - 1532E Canadian French - 1932E Japanese - 1932E Latin America Spanish - 1932E

REV.

Ref. 1

1

S E C T I O N 8 D E C A L S

3120726

1532E/1932E 2033E/2046E 2646E/2658E

8-9

SECTION 8

DECALS

FIGURE 8-3.DECALS INSTALLATION - 2033E/2046E/2646E/2658E POWER DOWN MACHINES (STANDARD)

S E C T I O N 8 D E C A L S

8-10

1532E/1932E 2033E/2046E 2646E/2658E

3120726

SECTION 8

DECALS

FIGURE 8-3. DECALS INSTALLATION - 2033E/2046E/2646E/2658E POWER DOWN MACHINES (STANDARD) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

Ref. Ref.

– I

Note: To determine Power or Gravity Down refer to page A.

0256976

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 to 30 31 32 33 34 35

Not Used 1702954 1702250 1702300 1702246 1701839 1702279 1702248 Not Available 0860520 1060279 1701509 Not Used 0641405 4751400 4761400 3311401 1701510 1702631 1701504 3251852 1702153 2820024 3340612 1702939 3251813 1702773 Not Used 1701508 3252136 1703078 Not Used 1703240

36 37

1703191 1703398

3120726

DECAL INSTALLATION (COMMON PARTS) DECAL INSTALLATION (STANDARD PARTS)

Decal - Danger Decal - Electrocution Decal - Tie-Down Decal - Crushing Decal - Safety Prop Decal - Charging Decal - Ground Control Nameplate - Serial Number Box, Manual Storage Cable, Lanyard Decal - Manual Bolt 1/4"-20NC x 5/8" Flatwasher 1/4" Lockwasher 1/4" Nut 1/4"-20NC Decal - Manual Descent Decal - Bar Code Decal - Hydraulic Oil Nameplate - Capacity Decal - Inspection Tubing, Vinyl Pad Decal - Prop Location Decal - Made in USA Decal - JLG Decal - Fork Lift Area Decal - Control Box Location Decal - Legend Decal - Platform/Ground Control Switch Operation (S/N 31497 to Present Only) Decal -Towing/Winching (S/N 31497 to Present Only) Decal -Towing/Winching (Graphic) (S/N 31497 to Present Only)

1532E/1932E 2033E/2046E 2646E/2658E

1 2 3 2 1 2 1 1 1 1 1

S E C T I O N

4 4 4 4 1 1 1 1 1 2ft/61cm 2ft/61cm 1 1 3

8 D E C A L S

A/R 1 1 1 1 1

8-11

SECTION 8

DECALS

FIGURE 8-3. DECALS INSTALLATION - 2033E/2046E/2646E/2658E POWER DOWN MACHINES (STANDARD) (CONTINUED) FIG & ITEM #

PART NUMBER

0256416 0256417 0256418 0256419 51 3252469 3252470 3252471 3252472

DESCRIPTION DECAL INSTALLATION (VARIABLE PARTS) 2033E 2046E 2646E 2658E

Decal - Designation Options: 2033E 2046E 2646E 2658E DECAL INSTALLATION (OPTIONAL PARTS)

101

S E C T I O N

3252460 3252463 3252463

Decal - Capacity Options: 2033E/2646E 2046E/2658E 2033E/2646E with 1000lbs Capacity

QTY.

REV.

Ref. Ref. Ref. Ref. Ref.

E 7 7 7

1

Ref. A/R

8 D E C A L S

8-12

1532E/1932E 2033E/2046E 2646E/2658E

3120726

SECTION 8

DECALS

FIGURE 8-3. DECALS INSTALLATION - 2033E/2046E/2646E/2658E POWER DOWN MACHINES (STANDARD) (CONTINUED) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S E C T I O N 8 D E C A L S

3120726

1532E/1932E 2033E/2046E 2646E/2658E

8-13

SECTION 8

DECALS

FIGURE 8-4.DECALS INSTALLATION - 2033E/2046E/2646E/2658E POWER DOWN MACHINES (COUNTRY SPEC)

S E C T I O N 8 D E C A L S

8-14

1532E/1932E 2033E/2046E 2646E/2658E

3120726

SECTION 8

DECALS

FIGURE 8-4. DECALS INSTALLATION - 2033E/2046E/2646E/2658E POWER DOWN MACHINES (COUNTRY SPEC) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

Ref. Ref.

– I

Note: To determine Power or Gravity Down refer to page A.

0256976

1 to 3 4 5 to 8 9 10 11 12 13 14 15 16 17 18 19 20 21 to 22 23 24 25 26 27 28 to 30 31

Not Used 1702300 Not Used Not Available 0860520 1060279 1701509 Not Used 0641405 4751400 4761400 3311401 Not Used 1702631 1701504 Not Used 2820024 3340564 1702939 3251813 1702773 Not Used 1701508

0256604 0256429 0256428 0256605 0256448 0256446 0256606 0256455 0256447 0256607 0256463 0256462 51 1701629 3252151 1702555

3120726

DECAL INSTALLATION (STANDARD PARTS) DECAL INSTALLATION (STANDARD PARTS)

Decal - Tie-Down

3

Nameplate - Serial Number Box, Manual Storage Cable, Lanyard Decal - Manual

1 1 1 1

Bolt 1/4"-20NC x 5/8" Flatwasher 1/4" Lockwasher 1/4" Nut 1/4"-20NC

4 4 4 4

Decal - Bar Code Decal - Hydraulic Oil

1 1

Tubing, Vinyl Pad Decal - Prop Location Decal - Made in USA Decal - JLG

2ft/61cm 2ft/61cm 1 1 3

Decal - Forklift Area DECAL INSTALLATION (VARIABLE PARTS) 2033E CSA Spec Canadian French 2033E Japanese Spec 2033E Latin America Spanish Spec 2046E CSA Spec Canadian French 2046E Japanese Spec 2046E Latin America Spanish Spec 2646E CSA Spec Canadian French 2646E Japanese Spec 2646E Latin America Spanish Spec 2658E CSA Spec Canadian French 2658E Japanese Spec 2658E Latin America Spanish Spec Decal - Caution Options: Canadian French Japanese Spec Latin America Spanish Spec

1532E/1932E 2033E/2046E 2646E/2658E

S E C T I O N 8

A/R Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. 1

D E C A L S

6 4 – 5 4 – 6 4 – 6 4 –

8-15

SECTION 8

DECALS

FIGURE 8-4. DECALS INSTALLATION - 2033E/2046E/2646E/2658E POWER DOWN MACHINES (COUNTRY SPEC) (CONTINUED) FIG & ITEM #

PART NUMBER

52 1703076 1701620 1702554 53 1703075 1701626 1702559 54 1701512 1701622 1701856 55 1703077 1701625 1702553

S E C T I O N

56 1701515 1701624 1701858 57 1701510 1701628 1701510 58 1703074 1701621 1702552

8 59

D E C A L S

1701511 3252149 1702556 60 Not Required 3252158 Not Required 61 3252499 Not Required 3252454 62 1703405 1703408 1703411

8-16

DESCRIPTION

Decal - Electrocution Options: Canadian French Japanese Spec Latin America Spanish Spec Decal - Crushing Options: Canadian French Japanese Spec Latin America Spanish Spec Decal - Safety Prop Options: Canadian French Japanese Spec Latin America Spanish Spec Decal - Charging Options: Canadian French Japanese Spec Latin America Spanish Spec Decal - Ground Control Options: Canadian French Japanese Spec Latin America Spanish Spec Decal - Manual Descent Options: Canadian French Japanese Spec Latin America Spanish Spec Decal - Inspection Options: Canadian French Japanese Spec Latin America Spanish Spec Decal - Danger Options: Canadian French Japanese Spec Latin America Spanish Spec Options: Canadian French Japanese Spec Latin America Spanish Spec Nameplate - Extension Capacity Options: Canadian French Japanese Spec Latin America Spanish Spec Decal - Platform/Ground Control Switch Operation Options (S/N 31497 to Present Only): Canadian French Japanese Spec Latin America Spanish Spec

1532E/1932E 2033E/2046E 2646E/2658E

QTY.

REV.

2

2

1

2

1

1

1

1

1

1

3120726

SECTION 8

DECALS

FIGURE 8-4. DECALS INSTALLATION - 2033E/2046E/2646E/2658E POWER DOWN MACHINES (COUNTRY SPEC) (CONTINUED) FIG & ITEM #

PART NUMBER

63 1703193 1703197 1703198 64 1703415 1703419 1703420 65 1703458 1703461 1703462

100 3252469 3252470 3252471 3252472 101 3252526 3252152 3252450 3252527 3252178 3252451

3120726

DESCRIPTION

Decal -Towing/Winching Options (S/N 31497 to Present Only): Canadian French Japanese Spec Latin America Spanish Spec Decal -Towing/Winching (Graphic) Options (S/N 31497 to Present Only): Canadian French Japanese Spec Latin America Spanish Spec Decal - Forklift Procedure Options (2033E Built S/N 32667 to Present Only): Canadian French Japanese Spec Latin America Spanish Spec

QTY.

1

1

1

DECAL INSTALLATION (OPTIONAL PARTS)

Ref.

Decal - Model Designation Options: 2033E 2046E 2646E 2658E Decal - Capacity Options: Canadian French - 2033E/2646E Japanese - 2033E/2646E Latin America Spanish - 2033E/2646E Canadian French - 2046E/2658E Japanese - 2046E/2658E Latin America Spanish - 2046E/2658E

1

1532E/1932E 2033E/2046E 2646E/2658E

REV.

S E C T I O N

2

8 D E C A L S

8-17

SECTION 8

DECALS

FIGURE 8-5. DECAL INSTALLATION - GRAVITY DOWN MACHINES

S E C T I O N 8 D E C A L S

8-18

1532E/1932E 2033E/2046E 2646E/2658E

3120726

SECTION 8

DECALS

S E C T I O N 8 D E C A L S

3120726

1532E/1932E 2033E/2046E 2646E/2658E

8-19

SECTION 8

DECALS

FIGURE 8-5. DECAL INSTALLATION - GRAVITY DOWN MACHINES FIG & ITEM #

1 to 20 21 22 23 24 25 26 26 27 28

S E C T I O N

29 30 31 32 33 34 35

PART NUMBER

DESCRIPTION

QTY.

REV.

0257342

Note: To determine Power or Gravity Down refer to page A. DECAL INSTALLATION (STANDARD PARTS)

Ref.

5

Not Used 0860520 1060279 0641405 4751400 4761400 3311401 3311405 3340564 1703073 1704016 1701504 1701509 1702300 1702939 Not Available 1702773 1701510

0257343 0257364 0257559 0257555 0257346 0257344 0257592 0257345

8 D E C A L S

101 1702954 1702459 1703552 1703392 1702954 1702459 1703393 102 1703496 1703583 1703499 1703497 1703498

8-20

Box, Manual Storage Cable, Lanyard Bolt 1/4"-20NC x 5/8" Flatwasher 1/4" Lockwasher 1/4" (Prior to S/N 38529) Nut 1/4"-20NC" (Prior to S/N 38529) Locknut 1/4"-20NC" (S/N 38529 to Present) Pad (Prior to S/N 46777) Decal - Fork Lift Area Options: Prior to S/N 50425 S/N 50425 to Present Decal - Hydraulic Oil Decal - Manual Decal - Tie-Down Decal - Prop Location Decal - Bar Code Decal - JLG Decal - Manual Descent DECAL INSTALLATION (VARIABLE PARTS) ANSI Spec without Power Deck Extension ANSI Spec with Power Deck Extension Brazil Spec 1532E/1932E Brazil Spec 2033E/2046E/2646E/2658E CSA Spec Canadian French Japanese Spec without Power Deck Extension Japanese Spec with Power Deck Extension Latin American Spanish Spec

Decal Options: ANSI Spec without Power Deck Extension ANSI Spec with Power Deck Extension Brazil Spec Canadian French Spec Japanese Spec without Power Deck Extension Japanese Spec with Power Deck Extension Latin American Spanish Spec Decal - Crushing/Electrocution Options: ANSI Spec Brazil Spec Canadian French Spec Japanese Spec Latin American Spanish Spec

1532E/1932E 2033E/2046E 2646E/2658E

1 1 4 4 4 4 4 2ft/61cm A/R

1 1 3 1 1 3 1 Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref.

4 4 4 4 4 4 2 2

1

2

3120726

SECTION 8

DECALS

FIGURE 8-5. DECAL INSTALLATION - GRAVITY DOWN MACHINES (CONTINUED) FIG & ITEM #

PART NUMBER

103 1701839 1703550 1701512 1701622 1701856 104 1702249 1703554 1701515 1701624 1701858 105 1702279 Not Required 1703077 1701625 1702553 106 1702153 Not Required 1703074 1701621 1702552 107 1703078 Not Required Not Required Not Required Not Required 108 Not Required Not Required Not Required 1703562 Not Required 109 1703191 1703556 1703193 1703197 1703198 110

111

3120726

1703398 1703557 1703415 1703419 1703420 Not Available

DESCRIPTION

Decal - Safety Prop Options: ANSI Spec Brazil Spec Canadian French Spec Japanese Spec Latin American Spanish Spec Decal - Ground Control Options: ANSI Spec Brazil Spec Canadian French Spec Japanese Spec Latin American Spanish Spec Decal - Charging Options: ANSI Spec Brazil Spec Canadian French Spec Japanese Spec Latin American Spanish Spec Decal - Inspection Options: ANSI Spec Brazil Spec Canadian French Spec Japanese Spec Latin American Spanish Spec Decal - Legend Options: ANSI Spec Brazil Spec Canadian French Spec Japanese Spec Latin American Spanish Spec Decal - Lift Down Options: ANSI Spec Brazil Spec Canadian French Spec Japanese Spec Latin American Spanish Spec Decal - Towing/Winching Options: ANSI Spec Brazil Spec Canadian French Spec Japanese Spec Latin American Spanish Spec Decal - Towing/Winching (Graphic) Options: ANSI Spec Brazil Spec Canadian French Spec Japanese Spec Latin American Spanish Spec Nameplate - Serial Number

1532E/1932E 2033E/2046E 2646E/2658E

QTY.

REV.

1

1

2

S E C T I O N

1

1

8 D E C A L S

1

1

1

8-21

SECTION 8

DECALS

FIGURE 8-5. DECAL INSTALLATION - GRAVITY DOWN MACHINES (CONTINUED) FIG & ITEM #

PART NUMBER

112 3251813 Not Required 3251813 3251813 3251813 Not Required 3251813 113 3252136 Not Required 3252136 Not Required Not Required 114

S E C T I O N

115 to 117 118

8 D E C A L S

119 120 121

Not Required 1703766 1703767 1703768 1703769 1703770 1703771 Not Required Not Required Not Required Not Used 1703528 1703605 1703528 3252158 1703563 Not Used 3820014

3251852 Not Required 3252454 3252080 3252296 3252454

2900973 2900957

8-22

DESCRIPTION

QTY.

Decal Options: ANSI Spec without Power Deck Extension ANSI Spec with Power Deck Extension Brazil Spec Canadian French Spec Japanese Spec without Power Deck Extension Japanese Spec with Power Deck Extension Latin American Spanish Spec Decal - Control Box Location Options: ANSI Spec Brazil Spec Canadian French Spec Japanese Spec Latin American Spanish Spec Decal - Maximum Tire Load Options: ANSI Spec Brazil Spec 1532E Brazil Spec 1932E Brazil Spec 2033E Brazil Spec 2046E Brazil Spec 2646E Brazil Spec 2658E Canadian French Spec Japanese Spec Latin American Spanish Spec

1

Decal - Platform Operation Options: ANSI Spec Brazil Spec Canadian French Spec Japanese Spec Latin American Spanish Spec

1

Pop Rivet Nameplate - Extension Capacity Options (S/N 38529 to Present): ANSI Spec without Power Deck Extension ANSI Spec with Power Deck Extension Brazil Spec Canadian French Spec Japanese Spec Latin American Spanish Spec ————————— Decal Kit Options: ANSI Spec without Power Deck Extension 2046E (Includes Items 35,101,103-107, 109,110 & 112) ANSI Spec without Power Deck Extension 1532E/ 1932E/2033E/2046E/2646E/2658E (Includes Items 35,101-107, 109,110,112,113,118 & 121)

1532E/1932E 2033E/2046E 2646E/2658E

REV.

1

4

A/R 1

1

3120726

SECTION 8

DECALS

FIGURE 8-5. DECAL INSTALLATION - GRAVITY DOWN MACHINES (CONTINUED) FIG & ITEM #

PART NUMBER

2900962

2900945 2900947 2900926

2900960 2900959

2900963

2900958

DESCRIPTION

3252467 3252468 3252469 3252470 3252471 3252472 201 3252466 3252524 3252300 3252493 3252465 3252525 3252539 3252452

3120726

REV.

ANSI Spec with Power Deck Extension2033E/ 2046E/2646E/2658E (Includes Items 2832,34,35,101-107, 109,110,112,113 & 118) Brazil Spec 1532E (Includes Items 2832,34,35,101, 102,104,109,110,112,118 & 121) Brazil Spec 1932E (Includes Items 2832,34,35,101, 102,104,109,110,112,118 & 121) Brazil Spec 2033E/2046E/2646E/2658E (Includes Items 28-32,34,35,101, 102,104,109,110,112,118 & 121) Canadian French Spec (Includes Items 2832,34,35, 101-106, 109,110,112,113,118 & 121) Japanese Spec without Power Deck Extension (Includes Items 28-32,34,35,101-106,108-110, 112, 118 & 121) Japanese Spec with Power Deck Extension (Includes Items 28-32,34,35,101-106,108-110 &118) Latin American Spanish Spec (Includes Items 2832, 34,35, 101-106, 109,110,112,118 & 121) DECAL INSTALLATION (OPTIONAL PARTS)

200

QTY.

Decal - Model Designation Options: 1532E 1932E 2033E 2046E 2646E 2658E Decal - Capacity Options: 1532E: 600LBS (ANSI Spec) 270KGS (CSA Canadian French Spec) 270KGS (Japanese Spec) 270KGS (Latin America Spanish) 1932E: 500LBS (ANSI Spec) 230KGS (CSA Canadian French Spec) 230KGS (Japanese Spec) 230KGS (Latin American Spanish Spec)

1532E/1932E 2033E/2046E 2646E/2658E

S E C T I O N

Ref. 1

8

2

D E C A L S

8-23

SECTION 8

DECALS

FIGURE 8-5. DECAL INSTALLATION - GRAVITY DOWN MACHINES (CONTINUED) FIG & ITEM #

PART NUMBER

201 (cont’d) 3252460 3252461 3252462 3252463 3252526 3252152 1703618 1703619 3252450 3252461 3252462 3252463 3252527 3252178 1703618

S E C T I O N

1703619 3252451

DESCRIPTION

QTY.

REV.

2033E/2646E: 750LBS (ANSI Spec) 750LBS (ANSI Spec with 4Ft Hydraulic Extension) 750LBS (ANSI Spec with 6Ft Hydraulic Extension) 1000LBS (ANSI Spec) 340KGS (CSA Canadian French Spec) 340KGS (Japanese Spec) 340KGS (Japanese Spec with 4Ft Hydraulic Extension) 340KGS (Japanese Spec with 6Ft Hydraulic Extension) 340KGS (Latin American Spanish Spec) 2046E/2658E: 750LBS (ANSI Spec with 4Ft Hydraulic Extension) 750LBS (ANSI Spec with 6Ft Hydraulic Extension) 1000LBS (ANSI Spec) 455KGS (CSA Canadian French Spec) 455KGS (Japanese Spec) 750LBS (Japanese Spec with 4Ft Hydraulic Extension) 750LBS (Japanese Spec with 6Ft Hydraulic Extension) 455KGS (Latin American Spanish Spec)

8 D E C A L S

8-24

1532E/1932E 2033E/2046E 2646E/2658E

3120726

SECTION 9

RECOMMENDED SERVICE PARTS STOCK

MODELS 1532E/1932E/2033E/2046E/2646E/2658E The following list will service fleets of machines (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.

JLG PART NUMBER

QTY PER FLEET

DESCRIPTION 1-4

5-9

10 OR MORE

1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1

1 1 1 8 2 1 1 1 1 1 1 1 1 1 1 1 1 1

1 1 1 12 3 1 1 1 1 1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1

STANDARD PARTS

7018525 7011509 7013711 2120072 1340052 7018311 7018917 7016352 1600286 4360070 4360432 2860030 4360328 4360289 3740069 1600276 0610123 7017444

Breaker, Circuit - AC (Figure 1-10) Breaker, Circuit - DC (Figure 1-10) Coupling (Figures 2-1, 2-2, 2-3 and 2-4) Element, Filter (Figures 2-1, 2-2, 2-3 and 2-4) Breather (Figures 2-1, 2-2, 2-3 and 2-4) Coil, Valve Cartridge (Figure 2-5) Coil, Valve Cartridge (Figure 2-5) Coil, Valve Cartridge (Figure 2-5) Controller, JLG SMART System TM (Figure 2-6) Breaker, Circuit (Figure 2-6) Switch, Key (Figure 2-6) Key, Replacement (Figure 2-6) Switch, Toggle (Figure 2-6) Switch, Emergency Stop (Figures 2-6 and 4-10) Relay (Figure 2-6) Controller, Directional (Figure 4-10) PC Board (Figure 4-10) Coil, Valve Cartridge (Figures 5-4 and 5-7) VARIABLE PARTS

4360401 4360397 4360434 4360321 7011552 3740130 3740121 4360403 4360450

3120726

Limit Switch (Figures 1-6, 1-7 & 4-7) Limit Switch (Figures 1-8 & 1-9) Switch, Tilt Indicator (Optional) (Figure 1-9) Limit Switch (1000 Lbs Machines) (Figure 1-9) Switch, 50-60HZ (Japanese Spec) (Figure 1-10) Relay (Common) (Figure 2-6) Relay (U/L Listed) (Figure 2-6) Switch Membrane With Tilt Light (Figure 4-10) Switch Membrane Without Tilt Light (Figure 4-10)

1532E/1932E 2033E/2046E 2646E/2658E

9-1

S E C T I O N 9 R E C O M M E N D E D S E R V I C E P A R T S S T O C K

S E C T I O N 9 R E C O M M E N D E D S E R V I C E P A R T S S T O C K

SECTION 9

RECOMMENDED SERVICE PARTS

MODELS 1532E/1932E/2033E/2046E/2646E/2658E The following list will service fleets of machines (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.

JLG PART NUMBER

9-2

QTY PER FLEET

DESCRIPTION 1-4

1532E/1932E 2033E/2046E 2646E/2658E

5-9

10 OR MORE

3120726

SECTION 10

SPECIAL OPTIONS

Note: This list is to accomodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department.

FIG & ITEM #

PART NUMBER

QTY.

Ref.

0259107

AIR LINE ASSEMBLY (OPTIONAL)

Ref.

0257491

ARMS ASSEMBLY/INSTALLATION - 11FT. (UNITED)

Ref.

0257638

ASSEMBLY STEER & DRIVE INSTALLATION - 2646E (JAPAN OPTION) (TAIYO KENKI SPEC)

Ref.

0258631

ASSEMBLY STEER & DRIVE INSTALLATION - 2658E (TAIYO KENKI SPEC)

Ref.

0256789

CAMERA MOUNT ASSEMBLY

Ref.

2900887

COLD WEATHER KIT

Ref. Ref. 2

1670838 1670839 1670837 4060941

COVERS (JAPANESE SPEC) Cover, Drive Motor 2033E 2646E Cover, Lower Arm Cover, Platform Console Box

1282681 1702612 1703175

DECAL INSTALLATION - LANYARD ATTACH Decal (Common) Decal (Hertz and GM Units)

Ref. 2 2

0252972 3252191

DECAL INSTALLATION - CSA Decal - CSA

Ref. 1

0259106 0257647 3252314 2900949

DECAL INSTALLATION - UNITED (INDOOR USE) DECAL INSTALLATION - UNITED (OUTDOOR USE) Decal - UNITED AIR LINES Decal Kit - UNITED AIR LINES

Ref. Ref. 2 1

0253760 3251503 3251899 3251960 3252474

DECAL INSTALLATION - U/L Decal - U/L Battery Information Decal - EE Decal - U/L Fuse Decal - U/L

Ref. 1 1 1 1

2360445

FRAME - (UNITED)

Ref.

OVERLOAD PROTECTION INSTALLATION - 1532E/

Ref.

0256583/1282609

3120726

DESCRIPTION MISCELLANEOUS SPECIAL OPTIONS Note: To determine Power or Gravity Down refer to page A.

1532E/1932E 2033E/2046E 2646E/2658E

REV.

S E C T I O N 1 0 S P E C I A L

1 1

O P T I O N S

10-1

SECTION 10 FIG & ITEM #

S E C T I O N

PART NUMBER 0256582/1282609

0257264/1282744 02572632/128244

1 0 S P E C I A L

1932E POWER DOWN UNITS (JAPANESE SPEC) OVERLOAD PROTECTION INSTALLATION - 2033E/ 2046E/2646E/2658E POWER DOWN UNITS (JAPANESE SPEC) OVERLOAD PROTECTION INSTALLATION - 1532E/ 1932E GRAVITY DOWN UNITS (JAPANESE SPEC) OVERLOAD PROTECTION INSTALLATION - 2033E/ 2046E/2646E/2658E GRAVITY DOWN UNITS (JAPANESE SPEC)

QTY.

Ref. Ref.

Ref. 4 1 1

0259061

PLATFORM BUMPERS INSTALLATION WITH POWER DECK (2033E) PLATFORM BUMPERS INSTALLATION WITH POWER DECK (2046E/2646E) PLATFORM BUMPERS INSTALLATION WITH POWER DECK (2658E)

Ref.

PLATFORM CONTROL BOX WITH FOOTSWITCH INSTALLATION (JAPANESE OPTION ONLY) PLATFORM CONTROL BOX WITH FOOTSWITCH AND BATTERY GAUGE INSTALLATION (JAPANESE OPTIONS ONLY)

Ref.

0258065

PLATFORM CONTROL BOX WITH FOOTSWITCH/ W/TILT AND BATTERY GAUGE INSTALLATION (PRATT WHITNEY)

Ref.

0257593

PLATFORM EXTENSION INSTALLATION -1532E (TREAD GRIP) (UNITED)

Ref.

0257684

PLATFORM EXTENSION INSTALLATION -1532E (FOLDDOWN RAILS) (UNITED)

Ref.

0259209

PLATFORM HANDRAILS INSTALLATION WITH DRYWALL GATE (POWER DECK MACHINES)

Ref.

0259213

PLATFORM GATE INSTALLATION WITH 1/2 SWING DRYWALL GATE (POWER DECK MACHINES)

Ref.

0257594

PLATFORM INSTALLATION (UNITED)

Ref.

9983983

PLATFORM INSTALLATION WITH SIDE ENTRY (2658E)

Ref.

0257379 0257541

1532E/1932E 2033E/2046E 2646E/2658E

REV.

Ref.

PERIMETER SWITCHES INSTALLATION Switch Switch Decal - Tag Proximity

0259063

10-2

DESCRIPTION

0257665 4360215 4360387 3251596

0259062

O P T I O N S

SPECIAL OPTIONS

Ref. Ref.

Ref.

3120726

SECTION 10 FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

0257049

PIPE RACKS INSTALLATION

Ref.

0253647

PRESSURE CHECKS INSTALLATION (PRIOR TO S/N 24267) PRESSURE CHECKS INSTALLATION (S/N 24267 TO PRESENT)

Ref.

Ref.

4460013 4460124

RECEPTACLE INSTALLATION - 110V RUSSELL STOLL Plug, Connector Receptacle

0252973

SELF-CLOSING GATE INSTALLATION

Ref.

2901533

TEMPERATURE SWITCH SERVICE KIT

Ref.

0257728

TUBE RACK INSTALLATION

Ref.

TOOLS FOR SERVICE Configurator Kit (Computer Software Kit) Analyzer and Cable Kit (Includes 1600244 & 1060633) Analyzer, SMART System Controller Cable, Communication (Analyzer to Controller) Cable, Communication (PC to Controller) Arbor Set (Set of 2 for Installation of Garmax and Excelite Bushings) Wire Stripper Wire Crimper (To Install Wire Ends to Wires) Pin/Socket Extractor - Universal (To Remove Pins/ Sockets from Connectors) Extractor - 16-18 Gauge (For Removal of Pins/ Sockets from Deutsch Connectors) Extractor - 12-14 Gauge (For Removal of Pins/ Sockets from Deutsch Connectors) Screwdriver, Potentiometer (To Adjust Drive Controllers) Screwdriver, Magnetic Seal Installation Tool - 1" Seal Installation Tool - 1 1/2" Seal Installation Tool - 2" Analyzer Kit

Ref. 1 1

0256659

0256508

2900874 2901443 1600244 1060633 1060629 7002820 8896941 7002821 7002823 4460467 4460510 7002822 7016654 7004275 7004276 7002826 2901443

3120726

SPECIAL OPTIONS

1532E/1932E 2033E/2046E 2646E/2658E

REV.

S E C T I O N

Ref.

1 1

1 0 S P E C I A L

1 1 1 1

O P T I O N S

1 1 1 1 1 1 1 1 1 1 1

10-3

SECTION 10 FIG & ITEM #

PART NUMBER

SPECIAL OPTIONS DESCRIPTION

QTY.

REV.

S E C T I O N 1 0 S P E C I A L O P T I O N S

10-4

1532E/1932E 2033E/2046E 2646E/2658E

3120726

SECTION 11 PART NUMBER INDEX

Part Number 0080190 0080228 0100001 0100011

0100015 0100019 0100020 0100038 0100048 0100076 0100080 0100081 0140011 0140022 0140033 0181622 0181684 0181847 0181874 0181875 0181880 0181922 0200531 0200532 0200533 0200534 0200535 0200536 0200537 0200538 0200539 0200540 0200541 0200542 0200543 0200544 0200564 0251202 0251249 0251250 0251304 0251393 0251395 0251879 0252586 0252587

3120726

Page

5-5, 5-9, 5-15, 5-19 .............. 5-11, 5-23 ......................... 1-4 1-3, 1-5, 1-21, 1-25, 1-29, 1-30, 1-31, 1-35, 1-36, 1-38, 2-23, 4-23, 4-33, 4-38, 4-41, 4-49, 5-5, 5-6, 5-9, 511, 5-15, 5-16, 5-19, 5-23, 6-7 ....................... 4-49 ....................... 1-15 2-3, 2-5, 2-7, 2-11, 2-19, 6-3, 6-7 ................ 5-6, 5-16 .............. 7-10, 7-12 ....................... 2-20 3-7, 3-16, 3-24, 3-32 ......................... 1-5 1-29, 1-35, 4-46, 447 .............. 1-30, 1-36 ....................... 2-20 ....................... 2-23 4-10, 4-15, 4-20, 425 ....................... 4-45 .......2-7, 2-11, 2-24 .......2-7, 2-11, 2-24 ....................... 2-23 ....................... 4-34 3-19, 3-23, 3-27, 331 3-19, 3-23, 3-27, 331 3-19, 3-23, 3-27, 331 .............. 3-19, 3-23 .............. 3-27, 3-31 .............. 3-27, 3-31 .............. 3-27, 3-31 3-3, 3-7, 3-11, 3-15 3-3, 3-7, 3-11, 3-15 3-3, 3-7, 3-11, 3-15 3-3, 3-7, 3-11, 3-15 .............. 3-11, 3-15 .............. 3-11, 3-15 .............. 3-11, 3-15 .............. 3-23, 3-31 ....................... 4-16 ....................... 4-16 ....................... 4-16 ....................... 4-13 ....................... 4-13 ....................... 4-14 ......................... 4-9 3-3, 3-7, 3-19, 3-23 3-11, 3-15, 3-28, 3-

Part Number 0252677 0252679 0252681 0252737 0252972 0252973 0253383 0253391 0253392 0253616 0253647 0253760 0254171 0254236 0254237 0254367 0255516 0255571 0255597 0255614 0255618 0255634 0255635 0255636 0255637 0255638 0255639 0255640 0255641 0255679 0255680 0255682 0255683 0255697 0255724 0255751 0255784 0255891 0255893 0255933 0255938 0255939 0255940 0255948 0255949 0255950 0255951 0255960 0255962 0255963 0255971 0256041 0256052 0256053 0256056 0256057 0256058 0256063

Page

31 ....................... 4-24 ....................... 4-24 ....................... 4-24 ....................... 4-11 ....................... 10-1 ....................... 10-3 ....................... 4-25 ....................... 4-25 ....................... 4-25 ......................... 7-2 ....................... 10-3 ....................... 10-1 ......................... 4-6 ....................... 4-19 ....................... 4-20 ......................... 7-2 ....................... 1-22 ....................... 3-19 ......................... 1-3 ....................... 1-15 ....................... 3-27 ......................... 1-6 ......................... 1-6 ....................... 1-15 ....................... 1-15 ....................... 1-22 ....................... 1-22 ....................... 1-29 ....................... 1-29 ......................... 1-7 ......................... 1-7 ......................... 1-7 ......................... 1-7 ......................... 3-3 ....................... 1-22 ....................... 3-11 .............. 1-30, 1-36 ....................... 2-23 ......................... 2-3 ......................... 1-3 ......................... 2-8 ................ 2-8, 2-12 ................ 2-8, 2-12 ..... 1-29, 1-35, 4-47 .............. 1-30, 1-36 ..... 1-30, 1-36, 4-47 ....................... 2-20 ....................... 2-19 .............. 1-30, 1-36 ......................... 4-5 ....................... 2-19 ....................... 4-46 ......................... 4-3 ......................... 4-3 ....................... 2-20 ....................... 4-47 ....................... 2-20 .............. 3-20, 3-24

Part Number 0256064 0256103 0256104 0256105 0256198 0256199 0256200 0256334 0256364 0256369 0256371 0256373 0256374 0256380 0256381 0256386 0256387 0256410 0256411 0256413 0256414 0256415 0256416 0256417 0256418 0256419 0256420 0256421 0256422 0256423 0256428 0256429 0256437 0256438 0256440 0256445 0256446 0256447 0256448 0256455 0256462 0256463 0256470 0256471 0256479 0256480 0256505 0256506 0256507 0256508 0256509 0256510 0256514 0256515 0256516 0256517 0256518 0256519 0256527

Page

..............3-28, 3-32 ....................... 4-37 ....................... 4-37 ....................... 4-37 ......................... 4-5 ......................... 4-5 ......................... 4-5 ......................... 1-7 ....................... 4-14 ....................... 1-29 ....................... 1-29 ..............1-31, 1-37 ..............1-31, 1-37 ....................... 3-27 ....................... 3-19 ..................3-3, 3-7 ..............3-12, 3-16 ......................... 4-3 ......................... 4-3 ......................... 4-3 ......................... 8-3 ......................... 8-3 ....................... 8-12 ....................... 8-12 ....................... 8-12 ....................... 8-12 ......................... 2-8 ....................... 2-23 ......................... 2-8 ....................... 2-20 ....................... 8-15 ....................... 8-15 ....................... 1-29 ....................... 1-29 ....................... 1-29 ......................... 8-7 ....................... 8-15 ....................... 8-15 ....................... 8-15 ....................... 8-15 ....................... 8-15 ....................... 8-15 ......................... 8-7 ......................... 8-7 ......................... 8-7 ......................... 8-7 ......................... 4-4 ......................... 4-4 ......................... 4-4 ....................... 10-3 ..............3-20, 3-24 ..............3-28, 3-32 ......................... 4-4 ......................... 4-4 ......................... 4-4 ......................... 4-4 ......................... 4-4 ......................... 4-4 ..................3-4, 3-8

1532E/1932E 2033E/2046E 2646E/2658E

Part Number 0256528 0256537 0256564 0256582 0256583 0256596 0256603 0256604 0256605 0256606 0256607 0256609 0256614 0256635 0256636 0256653 0256654 0256659 0256664 0256667 0256668 0256682 0256699 0256700 0256701 0256702 0256704 0256705 0256706 0256711 0256712 0256766 0256784 0256785 0256786 0256787 0256789 0256790 0256812 0256839 0256840 0256841 0256842 0256844 0256845 0256850 0256858 0256859 0256861 0256862 0256888 0256918 0256921 0256922 0256959 0256960 0256961 0256962 0256963

Page

.............. 3-12, 3-16 ....................... 3-11 ....................... 1-29 ....................... 10-2 ....................... 10-1 ....................... 1-15 ......................... 8-7 ....................... 8-15 ....................... 8-15 ....................... 8-15 ....................... 8-15 ......................... 4-6 ......................... 4-3 ......................... 1-3 ......................... 1-3 ......................... 1-6 ......................... 1-6 ....................... 10-3 ....................... 4-11 ....................... 4-11 ....................... 4-11 ....................... 2-20 ....................... 4-13 ....................... 4-14 ....................... 4-14 ......................... 4-9 ......................... 4-4 ......................... 4-4 ......................... 4-4 ......................... 4-3 ......................... 4-3 ....................... 1-31 .............. 4-11, 4-16 .............. 1-30, 1-36 ....................... 4-16 ....................... 4-16 ....................... 10-1 .............. 1-30, 1-36 ......................... 4-3 ......................... 4-3 ......................... 4-3 ......................... 4-3 ......................... 4-3 .............. 1-31, 1-37 ......................... 4-3 ....................... 2-23 ....................... 2-19 .............. 1-30, 1-36 .............. 1-29, 1-35 ......................... 2-8 ......................... 2-8 ....................... 2-19 ....................... 2-23 ......................... 2-3 ....................... 2-20 ....................... 2-20 ....................... 2-20 ....................... 2-20 ....................... 4-46

11-1

SECTION 11

Part Number

PART NUMBER INDEX

Page

0256964 ....................... 2-20 0256965 ....................... 2-20 0256975 .................. 8-3, 8-7 0256976 .............. 8-11, 8-15 0257049 ....................... 10-3 0257115 ......................... 3-7 0257116 ....................... 3-15 0257117 ....................... 3-15 0257118 ....................... 3-23 0257119 ....................... 3-23 0257120 ....................... 3-31 0257121 ....................... 3-31 0257156 ......................... 1-7 0257172 ....................... 1-36 0257173 ....................... 1-36 0257174 ....................... 1-36 0257183 ....................... 1-19 0257184 ....................... 1-19 0257185 ....................... 1-19 0257186 ....................... 1-19 0257208 ......................... 2-5 0257209 ......................... 2-5 0257210 ....................... 2-12 0257211 ....................... 2-12 0257212 ....................... 2-12 0257213 ....................... 2-12 0257261 ....................... 1-35 02572632 ..................... 10-2 0257264 ....................... 10-2 0257266 ....................... 1-38 0257270 ....................... 1-35 0257271 ....................... 1-35 0257273 ....................... 1-35 0257275 ....................... 1-35 0257276 ....................... 1-35 0257278 ....................... 1-35 0257281 ....................... 4-11 0257283 ....................... 4-11 0257284 ....................... 4-20 0257286 ....................... 4-25 0257287 ....................... 4-25 0257288 ....................... 4-25 0257292 ....................... 4-16 0257293 ....................... 4-16 0257294 ....................... 4-16 0257298 ....................... 4-16 0257299 ....................... 4-16 0257300 ....................... 4-16 0257330 ....................... 1-26 0257331 ....................... 1-26 0257332 ....................... 1-26 0257333 ....................... 1-26 0257342 ....................... 8-20 0257343 ....................... 8-20 0257344 ....................... 8-20 0257345 ....................... 8-20 0257346 ....................... 8-20 0257364 ....................... 8-20 0257367 ......................... 4-6

11-2

Part Number 0257372 0257377 0257378 0257379 0257397 0257398 0257437 0257460 0257461 0257462 0257463 0257465 0257466 0257474 0257475 0257476 0257477 0257480 0257481 0257484 0257485 0257491 0257523 0257524 0257525 0257526 0257529 0257530 0257531 0257532 0257534 0257535 0257536 0257537 0257539 0257540 0257541 0257555 0257559 0257567 0257568 0257570 0257571 0257572 0257592 0257593 0257594 0257599 0257600 0257638 0257640 0257641 0257642 0257643 0257647 0257653 0257654 0257655 0257664

Page

.............. 1-32, 1-37 ........................4-46 ........................4-46 ........................10-2 ..........................4-6 ..........................4-6 ........................2-23 ........................4-19 ........................4-24 ........................4-24 ........................4-24 ........................4-20 ........................4-11 ........................4-16 ........................4-25 ........................4-16 ........................4-16 .............. 1-29, 1-35 .............. 1-29, 1-35 ........................4-25 ........................4-25 ........................10-1 ........................4-29 ........................4-29 ........................4-29 ........................4-29 ........................4-29 ........................4-29 ........................4-29 ........................4-29 ........................4-29 ........................4-29 ........................4-29 ........................4-29 ........................4-46 ........................4-46 ........................10-2 ........................8-20 ........................8-20 ..........................1-3 ..........................1-3 ..........................1-6 ..........................1-6 ..........................1-6 ........................8-20 ........................10-2 ........................10-2 ........................2-19 ........................2-19 ........................10-1 ........................3-23 ........................3-31 ........................2-12 ........................2-12 ........................10-1 ........................4-37 ........................4-37 ........................4-37 ..........................4-7

Part Number 0257665 0257680 0257681 0257684 0257685 0257686 0257687 0257695 0257696 0257697 0257698 0257701 0257722 0257723 0257728 0257979 0257980 0257981 0257982 0257983 0257984 0257985 0257986 0257987 0257990 0258005 0258018 0258019 0258058 0258065 0258182 0258213 0258214 0258215 0258216 0258631 0258782 0258784 0258785 0258787 0258788 0258789 0258882 0259061 0259062 0259063 0259106 0259107 0259108 0259134 0259209 0259213 0280145 0280146 0280147 0361912

Page

................ 7-2, 10-2 ......................... 4-9 ......................... 4-9 ....................... 10-2 ....................... 4-13 ....................... 4-13 ....................... 4-13 ....................... 4-14 ....................... 4-14 ....................... 4-14 ....................... 4-14 ....................... 4-14 ......................... 1-6 ......................... 1-4 ....................... 10-3 ......................... 4-9 ......................... 4-9 ....................... 4-13 ....................... 4-13 ....................... 4-14 ....................... 4-14 ....................... 4-14 ....................... 4-14 ......................... 4-9 ....................... 4-14 ....................... 4-41 ......................... 4-7 ......................... 4-7 ......................... 4-7 ....................... 10-2 ....................... 2-12 ......................... 4-5 ......................... 4-5 ......................... 4-5 ......................... 4-5 ................ 1-6, 10-1 ....................... 2-19 ....................... 2-19 ....................... 2-19 ....................... 2-19 ....................... 2-19 ....................... 2-19 ......................... 1-3 ....................... 10-2 ....................... 10-2 ....................... 10-2 ....................... 10-1 ....................... 10-1 ....................... 1-37 ......................... 4-3 ....................... 10-2 ....................... 10-2 ..............1-16, 1-19 ..............1-16, 1-19 ..............1-16, 1-19 4-10, 4-15, 4-20, 426 0362273 ......................... 4-6 0362483 ..............1-21, 1-25

1532E/1932E 2033E/2046E 2646E/2658E

Part Number 0362484 0362485 0362510 0362511 0362566 0362654 0362666 0400067 0400113 0400138 0400145 0400147 0400151 0400163 0400178 0400179 0561234 0561262 0610123 0630398 0630485 0630494 0630495 0630501 0630511 0630516 0630526 0630535 0641404 0641405

0641406

0641407 0641408

0641409 0641410 0641412 0641414 0641416 0641420

Page

.............. 1-21, 1-25 .............. 1-21, 1-25 ....................... 1-15 ....................... 1-22 ......... 2-3, 2-5, 2-23 .............. 1-22, 1-25 ......................... 4-6 ....................... 2-23 ....................... 2-23 ....................... 1-41 ....................... 1-42 ....................... 1-42 ....................... 2-23 ....................... 1-41 .............. 1-45, 1-46 .............. 1-45, 1-46 .............. 4-38, 4-41 .............. 4-38, 4-41 ................ 4-45, 9-1 .............. 1-21, 1-25 ....................... 1-38 .............. 4-38, 4-41 .................. 1-4, 1-5 .............. 4-38, 4-41 .............. 4-11, 4-16 ......................... 1-4 .............. 2-23, 2-24 ....................... 5-16 ....................... 4-33 1-31, 1-37, 2-3, 2-5, 2-7, 2-11, 4-10, 4-15, 4-20, 4-26, 4-46, 8-3, 8-7, 811, 8-15, 8-20 1-6, 2-3, 2-5, 2-7, 211, 2-19, 2-20, 2-23, 2-24, 3-12, 3-20, 3-24, 3-28, 3-32, 4-4, 4-10, 4-15, 4-20, 4-25, 4-26, 4-34, 4-39, 4-42 1-15, 1-29, 1-35, 46, 4-34 1-30, 1-32, 1-36, 23, 2-5, 2-7, 2-8, 2-11, 2-12, 2-20, 2-23, 2-24, 3-8, 3-16, 4-24, 4-29, 4-38, 4-41, 5-6 ....................... 5-16 .............. 4-38, 4-41 1-5, 2-3, 2-5, 2-7, 211, 4-6 .............. 2-23, 4-10 ....... 4-6, 4-20, 4-26 3-12, 4-4, 4-9, 4-13, 4-19, 4-23, 4-38, 4-41

3120726

SECTION 11

Part Number

Page

0641422 ....................... 3-16 0641424 . 2-24, 4-9, 4-13, 419, 4-23, 4-38, 4-41 0641505 4-5, 4-21, 4-26, 4-30 0641506 1-29, 1-35, 2-3, 2-5, 2-7, 2-11, 4-34, 5-5, 5-9, 5-11, 515, 5-19, 5-23 0641508 1-21, 1-25, 3-3, 3-7, 3-11, 3-15, 3-19, 3-20, 3-23, 3-27, 3-31 0641510 1-30, 1-37, 3-24, 328, 3-32, 4-10, 4-14, 4-20, 4-25 0641512 4-10, 4-15, 4-21, 426 0641516 4-10, 4-15, 4-20, 426, 4-34, 4-38, 4-41 0641520 3-3, 3-7, 3-11, 3-15 0641522 3-3, 3-7, 3-11, 3-15, 3-19, 3-23, 3-27, 3-31, 4-3 0641524 3-3, 3-7, 3-11, 3-15, 3-19, 3-23, 3-27, 3-31 0641604 ....................... 4-33 0641608 .............. 4-14, 4-33 0641610 .............. 1-31, 1-37 0641611 .......1-3, 1-21, 1-25 0641612 .......1-5, 1-21, 1-25 0641622 .............. 1-21, 1-25 0641812 .............. 1-29, 1-35 0641816 .........2-3, 2-5, 2-23 0641826 .................. 1-3, 1-5 0642224 .............. 1-21, 1-25 0681520 3-19, 3-23, 3-27, 331 0682412 ....................... 1-15 0682620 ....................... 1-15 0721004 ......................... 4-5 0721006 .....1-30, 1-36, 4-30 0741407 ....................... 4-33 0791608 ....................... 2-23 0840025 .............. 1-37, 7-11 0840027 .............. 1-30, 1-37 0840031 .............. 2-23, 2-24 0840035 ......................... 4-6 0860038 .........4-3, 4-5, 4-30 0860520 8-3, 8-7, 8-11, 8-15, 8-20 0861013 ....................... 4-45 0861070 .............. 1-29, 1-35 0901830 4-10, 4-15, 4-21, 426 0901906 .............. 4-10, 4-21 0901930 ......................... 4-5

3120726

Part Number

Page

0902137 ................ 2-7, 2-11 0902151 5-5, 5-9, 5-11, 5-15, 5-19 0902198 ................ 2-7, 2-11 0902221 .................. 2-3, 2-5 0902234 ....................... 4-45 0902298 ....................... 4-45 0902340 .............. 1-30, 1-37 0902341 ....................... 1-30 0902344 .............. 1-30, 1-37 0902345 ....................... 4-29 0902346 ....................... 4-29 0902347 ....................... 4-29 0902355 ....................... 4-33 0902365 ......... 2-3, 2-5, 2-23 0902371 .............. 5-11, 5-23 0902421 .............. 5-11, 5-23 0902438 ....................... 4-46 0902439 ....................... 4-46 0940057 ......................... 4-6 0940060 ......................... 4-6 0940061 ......................... 4-6 0940065 ......................... 4-6 0940079 ......................... 4-6 0940080 ......................... 4-6 0940081 ......................... 4-6 0940082 ......................... 4-6 0960239 ....................... 4-11 0960407 ......................... 4-4 0961896 ................ 5-5, 5-16 0961897 ....................... 5-16 0961994 .............. 1-21, 1-25 0961995 .............. 1-21, 1-25 0961996 .............. 1-21, 1-25 0961997 .............. 1-21, 1-25 0962004 ......... 2-3, 2-5, 2-23 0962010 3-3, 3-7, 3-11, 3-15, 3-19, 3-23, 3-27, 3-31 0962012 ....... 5-5, 5-15, 5-24 0962013 .................. 1-3, 1-5 0962014 .................. 1-4, 1-5 0962015 .. 3-3, 3-11, 3-12, 319, 3-20, 3-27, 3-28 0962017 ......................... 1-7 0962044 ....................... 4-34 0962045 ....................... 4-34 0962069 ......................... 4-3 0962070 ......................... 4-3 0962073 ......................... 4-3 0962085 ......................... 1-4 0962154 ......................... 4-3 1001101076 4-9, 4-13, 4-19, 4-23, 4-38, 4-41 1060048 ....................... 2-24 1060279 8-3, 8-7, 8-11, 8-15, 8-20 1060308 ......... 4-4, 4-5, 4-30

Part Number

PART NUMBER INDEX

Page

1060330 ....................... 7-12 1060341 1-31, 1-36, 1-37, 46, 4-11, 7-11, 712, 7-13 1060377 ..............5-15, 5-19 1060379 ..............2-20, 4-42 1060561 ..............2-23, 7-11 1060597 ..................5-5, 5-9 1060605 ..............2-24, 7-13 1060606 ..............2-19, 7-13 1060608 ....................... 7-10 1060622 ....................... 7-11 1060627 ..............1-30, 1-37 1060629 ..............7-10, 10-3 1060633 ..............7-10, 10-3 1060635 ..............2-23, 2-24 1060636 ....................... 7-11 1060643 .... 5-15, 5-19, 5-23 1060644 ........ 5-5, 5-9, 5-11 1060650 ....................... 5-23 1060680 ..............1-36, 7-12 1060688 ....................... 1-46 1060689 ....................... 1-46 1120064 ..................1-3, 1-5 1120417 ..................1-3, 1-5 1120472 3-20, 3-24, 3-28, 332 1120473 3-20, 3-24, 3-28, 332 1120474 3-20, 3-24, 3-28, 332 1120475 3-20, 3-24, 3-28, 332 1120479 3-3, 3-7, 3-12, 3-16 1120480 3-3, 3-7, 3-12, 3-16 1120481 ..............1-21, 1-25 1120491 ................2-5, 2-11 1260017 4-19, 4-20, 4-23, 426 1260136 . 4-9, 4-13, 4-19, 423, 4-38, 4-41 1271305 ..............4-38, 4-41 1271337 ..............4-38, 4-42 1282430 ................7-2, 7-10 128244 ......................... 10-2 1282480 ....................... 6-10 1282507 ......................... 7-2 1282609 ..............10-1, 10-2 1282657 ......................... 7-2 1282681 ....................... 10-1 1282726 ....................... 6-10 1282744 ....................... 10-2 1282773 ......................... 7-2 1320012 ....................... 4-34 1320026 ....................... 4-33 1320033 . 2-3, 2-5, 2-7, 2-11 1320061 3-16, 4-4, 4-5, 4-30 1320095 . 1-37, 3-8, 3-16, 324, 3-32

1532E/1932E 2033E/2046E 2646E/2658E

Part Number

Page

1320224 3-4, 3-8, 3-12, 3-16, 3-20, 3-24, 3-28, 3-32, 4-10, 4-14, 4-21, 4-26 1320225 .................. 6-3, 6-7 1320242 ......................... 6-7 1340052 .2-3, 2-5, 2-7, 2-11, 9-1 1440322 ....................... 4-29 1440325 .............. 1-31, 1-37 1600233 ....................... 2-19 1600235 ....................... 4-49 1600244 .............. 7-10, 10-3 1600257 ....................... 4-49 1600258 ....................... 2-19 1600266 ....................... 4-51 1600276 ....... 4-45, 4-51, 9-1 1600286 ................ 2-19, 9-1 1670837 ..... 3-23, 3-31, 10-1 1670838 ................ 1-4, 10-1 1670839 ................ 1-6, 10-1 1670847 ......................... 4-7 1670848 ......................... 4-7 1670849 ......................... 4-7 1670856 ......................... 4-7 1670857 ......................... 4-7 1683054 ......................... 5-5 1683056 ....................... 5-15 1683061 ....................... 5-15 1683351 ......... 1-3, 1-5, 5-29 1683352 .............. 3-19, 5-15 1683353 ....................... 5-15 1683355 ....................... 5-15 1683362 ................ 1-16, 5-3 1683363 .............. 3-27, 5-15 1683367 ....................... 5-15 1683369 ....................... 5-15 1683375 .............. 4-33, 5-27 1683376 .............. 4-33, 5-27 1683377 ......... 3-3, 3-11, 5-5 1683379 ......................... 5-5 1683380 ......................... 5-5 1683428 ................ 1-3, 5-29 1683429 ................ 1-5, 5-29 1683473 .............. 3-19, 5-19 1683474 .............. 3-27, 5-19 1683475 ......... 3-3, 3-11, 5-9 1683499 ....................... 1-16 1683500 ....... 3-7, 3-15, 5-11 1683501 .............. 3-23, 5-23 1683502 .............. 3-31, 5-23 1683557 ................ 1-19, 5-3 1701504 8-3, 8-7, 8-11, 8-15, 8-20 1701508 1-15, 8-3, 8-7, 8-11, 8-15 1701509 8-3, 8-7, 8-11, 8-15, 8-20 1701510 8-3, 8-8, 8-11, 8-16,

11-3

SECTION 11

Part Number 1701511 1701512 1701515 1701620 1701621 1701622 1701624 1701625 1701626 1701628 1701629 1701839 1701856 1701858 1701861 1702153 1702246 1702248 1702249 1702250 1702279 1702300 1702459 1702552 1702553 1702554 1702555 1702556 1702559 1702612 1702631 1702773 1702939 1702954 1703073 1703074 1703075 1703076 1703077 1703078 1703175 1703191 1703193 1703197 1703198 1703240 1703392 1703393 1703398 1703405 1703408 1703411 1703415 1703419 1703420

11-4

PART NUMBER INDEX

Page

8-20 ....................... 8-16 .......8-8, 8-16, 8-21 .......8-8, 8-16, 8-21 ................ 8-8, 8-16 .......8-8, 8-16, 8-21 .......8-8, 8-16, 8-21 .......8-8, 8-16, 8-21 .......8-8, 8-16, 8-21 ................ 8-8, 8-16 ................ 8-8, 8-16 ................ 8-7, 8-15 .......8-3, 8-11, 8-21 .......8-8, 8-16, 8-21 .......8-8, 8-16, 8-21 ......................... 8-7 .......8-3, 8-11, 8-21 ................ 8-3, 8-11 ................ 8-3, 8-11 ....................... 8-21 ................ 8-3, 8-11 .......8-3, 8-11, 8-21 8-3, 8-7, 8-11, 8-15, 8-20 ....................... 8-20 .......8-8, 8-16, 8-21 .......8-8, 8-16, 8-21 ................ 8-8, 8-16 ....................... 8-15 ................ 8-7, 8-16 ................ 8-8, 8-16 .......4-9, 4-13, 10-1 8-3, 8-7, 8-11, 8-15 8-3, 8-7, 8-11, 8-15, 8-20 8-3, 8-7, 8-11, 8-15, 8-20 .......8-3, 8-11, 8-20 ....................... 8-20 .......8-8, 8-16, 8-21 ................ 8-8, 8-16 ................ 8-8, 8-16 .......8-8, 8-16, 8-21 .......8-3, 8-11, 8-21 ....................... 10-1 .......8-3, 8-11, 8-21 .......8-8, 8-17, 8-21 .......8-8, 8-17, 8-21 .......8-8, 8-17, 8-21 ................ 8-3, 8-11 ....................... 8-20 ....................... 8-20 .......8-3, 8-11, 8-21 ................ 8-8, 8-16 ................ 8-8, 8-16 ................ 8-8, 8-16 .......8-9, 8-17, 8-21 .......8-9, 8-17, 8-21 .......8-9, 8-17, 8-21

Part Number 1703458 1703461 1703462 1703464 1703491 1703496 1703497 1703498 1703499 1703528 1703550 1703552 1703554 1703556 1703557 1703562 1703563 1703583 1703605 1703618 1703619 1703766 1703767 1703768 1703769 1703770 1703771 1704016 1760165 1780290 1780291 2080041 2080043 2080048 2120072 2120105 2160002 2160006 2160008 2200233 2220218 2220346 2220347 2220371 2220372 2220373 2220385 2220415 2220466 2220470 2220473 2220490 2220501 2220515 2220585 2220602 2220606 2220618

Page

........................8-17 ........................8-17 ........................8-17 ................ 4-4, 4-29 ........................4-34 ........................8-20 ........................8-20 ........................8-20 ........................8-20 ........................8-22 ........................8-21 ........................8-20 ........................8-21 ........................8-21 ........................8-21 ........................8-21 ........................8-22 ........................8-20 ........................8-22 ........................8-24 ........................8-24 ........................8-22 ........................8-22 ........................8-22 ........................8-22 ........................8-22 ........................8-22 ........................8-20 .............. 1-16, 1-19 ........................2-23 .................. 2-3, 2-5 ........................4-29 .............. 4-38, 4-41 ........................1-37 . 2-3, 2-5, 2-7, 2-11, 9-1 .. 2-3, 2-5, 2-7, 2-11 .................. 1-3, 1-5 .................. 1-3, 1-5 .................. 1-3, 1-5 .. 2-3, 2-5, 2-7, 2-11 .................. 6-3, 6-7 .................. 6-3, 6-7 .................. 6-3, 6-7 .................. 6-3, 6-7 .................. 6-3, 6-7 .................. 6-3, 6-7 .................. 6-3, 6-7 .................. 6-3, 6-7 .................. 6-3, 6-7 .................. 6-3, 6-7 ........... 6-3, 6-7, 6-8 ..........................6-8 ........... 6-3, 6-7, 6-8 .................. 6-3, 6-7 .................. 6-3, 6-7 ..........................6-3 .................. 6-3, 6-7 .................. 6-3, 6-7

Part Number 2220619 2220628 2220664 2220773 2220775 2220828 2220883 2220885 2221000 2221014 2360395 2360396 2360397 2360399 2360418 2360428 2360429 2360430 2360432 2360434 2360442 2360443 2360445 2360446 2360447 2400056 2420165 2420176 2420179 2460022 2460031 2540002 2560088 2560137 2560140 2560141 2700056 2750779 2750999 2752175 2752463 2752467 2752478 2752479 2752496 2752593 2752606 2752607 2752608 2752609 2752638 2752639 2752644 2752645 2752646 2752647 2752648 2752931

Page

......................... 6-7 .................. 6-3, 6-7 .................. 6-3, 6-7 ......................... 6-3 ......................... 6-7 ......................... 6-3 ................ 5-5, 5-16 ................ 5-5, 5-16 .................. 6-3, 6-7 .................. 6-3, 6-7 ......................... 1-7 ......................... 1-7 ......................... 1-7 ......................... 1-7 ......................... 1-7 ......................... 1-7 ......................... 1-7 ......................... 1-7 ......................... 1-7 ......................... 1-7 ......................... 1-7 ......................... 1-7 ....................... 10-1 ......................... 1-7 ......................... 1-7 ....................... 1-36 ....................... 2-20 ..............4-46, 4-47 ....................... 2-20 ..............1-30, 1-36 ....................... 1-36 .........4-4, 4-5, 4-29 4-10, 4-15, 4-20, 425 .........2-3, 2-5, 2-23 ................ 2-3, 2-23 ....................... 4-45 ....................... 4-23 ......................... 6-8 .................. 6-4, 6-8 .................. 6-4, 6-8 .................. 6-4, 6-8 ......................... 6-8 .................. 6-4, 6-8 ......................... 6-8 .................. 6-4, 6-8 .................. 6-4, 6-8 .................. 6-4, 6-8 .................. 6-4, 6-8 .................. 6-4, 6-8 .................. 6-4, 6-8 .................. 6-4, 6-8 ......................... 6-4 ......................... 6-8 ......................... 6-8 ......................... 6-4 ......................... 6-4 ......................... 6-8 .................. 6-4, 6-8

1532E/1932E 2033E/2046E 2646E/2658E

Part Number 2752956 2752957 2752958 2752959 2752960 2752961 2752963 2752964 2752968 2752969 2780215 2780216 2792219 2792220 2792221 2792222 2792268 2792269 2792270 2792271 2792316 2792317 2792318 2792319 2820024 2820025 2820084 2820087 2820088 2820094 2820095 2820097 2860030 2900792 2900874 2900887 2900926 2900945 2900947 2900949 2900957 2900958 2900959 2900960 2900962 2900963 2900973 2901207 2901273 2901278 2901340 2901352 2901353 2901366 2901367 2901382 2901383

Page

.................. 6-3, 6-8 .................. 6-4, 6-8 .................. 6-3, 6-8 .................. 6-4, 6-8 .................. 6-3, 6-8 .................. 6-4, 6-8 .................. 6-4, 6-8 .................. 6-4, 6-8 .................. 6-4, 6-8 .................. 6-3, 6-8 ..... 1-15, 1-16, 1-19 .................. 1-3, 1-5 ................ 6-3, 6-10 ................ 6-3, 6-10 ................ 6-3, 6-10 ................ 6-3, 6-10 ................ 6-7, 6-10 ......................... 6-7 ................ 6-7, 6-10 ................ 6-7, 6-10 ................ 6-7, 6-10 ................ 6-7, 6-10 ................ 6-7, 6-10 ................ 6-7, 6-10 . 4-9, 4-38, 8-3, 8-7, 8-11, 8-15 ......................... 4-5 .............. 2-23, 2-24 ....................... 2-24 ....................... 2-23 ....................... 2-24 ....................... 2-24 .. 4-9, 4-13, 4-19, 423, 4-38, 4-41 ................ 2-19, 9-1 ................ 5-5, 5-16 .............. 7-10, 10-3 ....................... 10-1 ....................... 8-23 ....................... 8-23 ....................... 8-23 ....................... 10-1 ....................... 8-22 ....................... 8-23 ....................... 8-23 ....................... 8-23 ....................... 8-23 ....................... 8-23 ....................... 8-22 .. 2-3, 2-5, 2-7, 2-11 ....................... 5-16 ......................... 5-6 ....................... 3-19 ....................... 3-27 ....................... 5-16 ......................... 3-3 ....................... 3-11 ......................... 6-3 ......................... 6-3

3120726

SECTION 11

Part Number 2901384 2901385 2901403 2901404 2901405 2901409 2901410 2901424 2901425 2901443 2901489 2901490 2901491 2901492 2901501 2901502 2901503 2901504 2901506 2901507 2901524 2901525 2901527 2901528 2901529 2901533 2901571 2901573 2901844 2901845 2901846 2920093 2920119 2920146 2940045 2940056 2940061 2940064 2940097 2940098 2940099 2940100 2940101 2980113 3010088 3010112 3020017 3160207 3160208 3160214 3160219 3160220 3160221 3251243 3251503

3120726

Page

......................... 6-3 .................. 6-4, 6-9 ....................... 4-37 ....................... 4-37 ....................... 4-37 ......................... 6-3 .................. 6-4, 6-9 ......................... 6-8 ......................... 6-8 .............. 7-10, 10-3 ......................... 6-8 ......................... 6-8 ......................... 6-8 ......................... 6-8 ......................... 3-7 ....................... 3-15 ....................... 3-23 ....................... 3-31 ......................... 6-8 ......................... 6-8 ....................... 3-23 ....................... 3-31 ....................... 4-37 ....................... 4-37 ....................... 4-37 ....................... 10-3 .............. 4-21, 4-26 .............. 4-10, 4-15 .....1-29, 1-35, 1-46 .....1-29, 1-35, 1-46 .....1-29, 1-35, 1-46 ......................... 4-5 ....................... 1-30 .............. 1-30, 1-36 .......2-7, 2-11, 2-23 ....................... 4-19 4-10, 4-15, 4-20, 426 . 4-9, 4-13, 4-19, 423, 4-38, 4-41 ....................... 1-15 .........2-3, 2-5, 2-23 2-3, 2-7, 2-11, 2-23 ....................... 2-24 ....................... 2-24 4-10, 4-15, 4-20, 425 . 4-9, 4-13, 4-19, 423, 4-38, 4-41 ....................... 1-15 ....................... 1-15 .................. 1-4, 1-9 ...........1-4, 1-6, 1-9 .................. 1-4, 1-9 ................ 1-4, 1-13 .........1-4, 1-6, 1-13 ................ 1-6, 1-13 ......................... 4-4 ....................... 10-1

Part Number

Page

3251596 ....................... 10-2 3251813 8-3, 8-7, 8-11, 8-15, 8-22 3251852 4-10, 4-15, 4-21, 426, 8-3, 8-11, 822 3251899 ....................... 10-1 3251960 ....................... 10-1 3252080 ....................... 8-22 3252115 ......................... 8-7 3252136 .. 4-10, 4-15, 8-3, 811, 8-22 3252149 ................ 8-7, 8-16 3252151 ................ 8-7, 8-15 3252152 .............. 8-17, 8-24 3252158 ....... 8-8, 8-16, 8-22 3252178 .............. 8-17, 8-24 3252191 ....................... 10-1 3252296 ....................... 8-22 3252300 ................ 8-9, 8-23 3252314 ....................... 10-1 3252450 .............. 8-17, 8-24 3252451 .............. 8-17, 8-24 3252452 ................ 8-9, 8-23 3252454 ....... 8-8, 8-16, 8-22 3252460 .............. 8-12, 8-24 3252461 ....................... 8-24 3252462 ....................... 8-24 3252463 .............. 8-12, 8-24 3252465 ................ 8-4, 8-23 3252466 ................ 8-4, 8-23 3252467 ......... 8-4, 8-9, 8-23 3252468 ......... 8-4, 8-9, 8-23 3252469 ..... 8-12, 8-17, 8-23 3252470 ..... 8-12, 8-17, 8-23 3252471 ..... 8-12, 8-17, 8-23 3252472 ..... 8-12, 8-17, 8-23 3252474 ....................... 10-1 3252478 ....................... 2-20 3252479 ....................... 2-20 3252481 ....................... 4-45 3252493 ................ 8-9, 8-23 3252499 ................ 8-8, 8-16 3252507 ................ 4-4, 4-29 3252524 ................ 8-9, 8-23 3252525 ................ 8-9, 8-23 3252526 .............. 8-17, 8-24 3252527 .............. 8-17, 8-24 3252539 ....................... 8-23 3252542 ....................... 4-45 3271405 ....................... 2-24 3272605 ....................... 1-15 3300047 ....................... 4-11 3300151 .............. 4-38, 4-41 3300255 1-3, 1-5, 1-15, 1-19 3300373 4-13, 4-23, 4-38, 441 3300374 ....... 4-9, 4-13, 4-19 3300375 4-9, 4-13, 4-19, 4-23

Part Number 3300429 3310601 3311001 3311005 3311401

3311402 3311405

3311501 3311505

3311605

3311608 3311801 3311805 3312202 3312205 3321402 3322201 3322202 3340564 3340612

3340629

3340645

PART NUMBER INDEX

Page

..............2-23, 2-24 ................4-45, 6-7 .... 1-30, 1-36, 2-24 1-21, 1-25, 1-31, 137, 2-20, 4-33 2-20, 2-23, 4-4, 4-6, 4-9, 4-11, 4-19, 4-20, 4-23, 4-25, 4-46, 8-3, 8-7, 811, 8-15, 8-20 5-5, 5-9, 5-15, 5-19 . 1-5, 1-15, 1-29, 130, 1-31, 1-32, 1-35, 1-36, 1-37, 2-3, 2-5, 2-7, 28, 2-11, 2-12, 219, 2-20, 2-23, 3-8, 3-12, 3-16, 3-20, 3-24, 3-28, 3-32, 4-4, 4-6, 49, 4-10, 4-13, 415, 4-20, 4-23, 4-26, 4-29, 4-33, 4-38, 4-41, 8-20 1-21, 1-25, 4-20, 425, 4-42 1-21, 1-25, 1-29, 130, 1-35, 1-37, 2-5, 2-7, 2-11, 33, 3-7, 3-11, 315, 3-19, 3-20, 3-23, 3-24, 3-27, 3-28, 3-31, 3-32, 4-3, 4-5, 4-10, 414, 4-20, 4-25, 4-30, 4-33, 4-38, 4-41 1-21, 1-25, 1-31, 137, 1-38, 2-3, 414, 4-33 ....................... 2-23 ........ 1-3, 1-5, 2-23 1-29, 1-35, 2-3, 2-5 4-10, 4-15, 4-21, 426 ..............1-21, 1-25 5-5, 5-9, 5-11, 5-15, 5-19, 5-23 ....................... 4-34 4-10, 4-15, 4-21, 426 4-24, 8-7, 8-15, 8-20 4-7, 4-9, 4-13, 4-19, 4-24, 4-39, 4-42, 8-3, 8-11 3-3, 3-7, 3-11, 3-15, 3-19, 3-23, 3-27, 3-31, 4-3 3-3, 3-7, 3-11, 3-15,

1532E/1932E 2033E/2046E 2646E/2658E

Part Number

3340783 3340784 3340801 3340812 3340813 3340814 3340815 3340825 3340826 3340841 3380437 3380438 3380439 3380440 3421895 3421913 3422219 3422483 3422484 3422485 3422487 3422488

3422494 3422495 3422496 3422515 3422517 3422587 3422589 3422596 3422597 3422723 3430416 3430620 3430811 3430812 3430824 3431220 3440418 3440420 3440828 3450203 3450403 3450405 3450406 3450504

Page

3-19, 3-23, 3-27, 3-28, 3-31 ....................... 4-34 3-3, 3-11, 3-19, 3-27 .............. 4-38, 4-41 ....................... 4-33 ....................... 4-33 ....................... 4-33 ....................... 4-34 ....................... 4-33 ....................... 4-29 3-7, 3-15, 3-23, 3-31 .............. 4-38, 4-41 ....................... 4-38 .............. 4-39, 4-42 ....................... 4-39 ......................... 4-3 4-19, 4-20, 4-23, 426 ....................... 4-42 3-19, 3-23, 3-27, 331 3-19, 3-23, 3-27, 331 3-19, 3-23, 3-27, 331 ....................... 4-34 3-3, 3-7, 3-11, 3-15, 3-19, 3-23, 3-27, 3-31 3-3, 3-7, 3-11, 3-15 3-3, 3-7, 3-11, 3-15 3-3, 3-7, 3-11, 3-15 ....................... 4-34 ....................... 4-34 3-19, 3-23, 3-27, 331 .............. 3-27, 3-31 .............. 3-11, 3-15 .............. 3-27, 3-31 4-10, 4-15, 4-20, 426 4-19, 4-20, 4-23, 425, 4-42 .............. 1-15, 1-19 ......................... 1-4 .................. 1-4, 1-5 .................. 1-3, 1-5 ....................... 4-34 .............. 1-21, 1-25 .............. 4-38, 4-41 .............. 1-21, 1-25 4-19, 4-20, 4-23, 426, 4-42 1-3, 1-5, 1-15, 1-19 5-5, 5-9, 5-11, 5-15, 5-19, 5-23 ......... 1-3, 1-5, 4-34 ....................... 1-15

11-5

SECTION 11

Part Number 3480211 3480212 3480218 3510316 3510317 3510391 3510392 3510489 3510492 3510494 3510495 3510530 3510531 3510532 3510536 3510547 3510549 3510551 3510553 3510555 3510556 3510557 3510558 3510559 3510560 3510561 3510562 3510563 3510567 3510569 3510570 3510571 3510572 3510573 3510574 3510575 3510576 3510586 3510587 3510588 3510589 3510590 3510591 3510592 3520072

3520077 3534742 3534743 3534995 3535337 3535492 3535681 3537619 3538808 3538809 3538844

11-6

PART NUMBER INDEX

Page

....................... 5-15 ......................... 5-5 ....................... 5-15 ....................... 4-16 ....................... 4-16 ....................... 4-25 ....................... 4-25 ....................... 4-16 ....................... 4-11 ....................... 4-25 ....................... 4-20 ......................... 4-3 ......................... 4-3 ......................... 4-3 ......................... 4-3 ......................... 4-3 ......................... 4-3 ......................... 4-3 ......................... 4-3 .............. 4-29, 4-33 .............. 4-29, 4-33 .............. 4-29, 4-33 ....................... 4-33 ....................... 4-33 ....................... 4-33 ....................... 4-33 ....................... 4-33 ....................... 4-33 ....................... 4-11 ....................... 4-20 ....................... 4-25 ....................... 4-16 ....................... 4-16 ....................... 4-16 ....................... 4-25 ....................... 4-25 ....................... 4-25 ....................... 4-20 ....................... 4-11 ....................... 4-16 ....................... 4-25 ....................... 4-16 ....................... 4-16 ....................... 4-25 ..4-9, 4-11, 4-13, 416, 4-19, 4-23, 4-38, 4-41 ..2-3, 2-5, 2-7, 2-11 .............. 4-14, 4-24 ....................... 4-14 ....................... 4-11 ....................... 4-24 ....................... 4-24 ......................... 4-4 4-10, 4-14, 4-20, 425 ....................... 1-21 ....................... 1-21 ....................... 2-23

Part Number 3539239 3539264 3539265 3539445 3539446 3539447 3539735 3539736 3539766 3539796 3539875 3539952 3570000 3570001 3570002 3570003 3570004 3570005 3570009 3570010 3570011 3570029 3570030 3570198 3570381 3571010 3600219 3600266 3600269 3640713 3640727 3640728 3640738 3640740 3640742 3640743 3640744 3640745 3640748 3640749 3640750 3640751 3640753 3640761 3640885 3640886 3640887 3640888 3641082 3641083 3641084 3641085 3641088 3641089 3641090 3641091 3641130 3641131 3641143

Page

..........................2-8 .............. 3-20, 3-24 .............. 3-28, 3-32 ..........................2-8 ................ 2-8, 2-12 ................ 2-8, 2-12 .............. 1-31, 1-37 .............. 1-31, 1-37 ................ 2-7, 2-11 .............. 3-12, 3-16 ..........................2-8 ........................1-31 ........................4-29 ........................4-29 ........................4-29 ........................4-33 ........................4-33 ........................4-33 ........................4-29 ........................4-29 ........................4-29 .............. 1-31, 1-37 .............. 1-31, 1-37 ........................1-25 ................ 4-9, 4-13 .............. 4-21, 4-26 .................. 2-3, 2-7 ................ 2-5, 2-11 ........................2-11 ........................4-14 ........................4-13 ........................4-13 ........................4-23 ........................4-23 .............. 4-19, 4-23 .............. 4-24, 4-42 ........................4-24 ........................4-24 ........................4-25 ........................4-25 ..........................4-9 ..........................4-9 .............. 4-19, 4-23 ........................4-24 ........................4-19 ........................4-19 ........................4-20 ........................4-20 ........................4-37 ........................4-37 ........................4-37 ........................4-37 ........................4-37 ........................4-37 ........................4-37 ........................4-37 ........................4-13 ........................4-13 ..........................4-9

Part Number 3641144 3641145 3641146 3641147 3641148 3641149 3641152 3641184 3641185 3641203 3641204 3641207 3641208 3641209 3641210 3641213 3641214 3641235 3641239 3641240 3641241 3641242 3641243 3641244 3641245 3641246 3641248 3641249 3641268 3641315 3740069 3740117 3740120 3740121 3740130 3760170 3760348 3760365 3760368 3760369 3760370 3760387

3780166 3820001 3820014 3820019 3820023 3841074 3841127 3841201 3841233 3841266 3841273

Page

......................... 4-9 ..............4-11, 4-16 ..............4-11, 4-16 ....................... 4-16 ....................... 4-16 ....................... 4-37 ....................... 4-37 ....................... 4-20 ....................... 4-20 ....................... 4-37 ....................... 4-37 ....................... 4-37 ....................... 4-37 ......................... 4-9 ....................... 4-13 ....................... 4-13 ......................... 4-9 ..............4-19, 4-24 ....................... 4-41 ....................... 4-41 ....................... 4-41 ....................... 4-41 ....................... 4-41 ....................... 4-41 ....................... 4-41 ....................... 4-41 ....................... 4-42 ....................... 4-42 ....................... 4-14 ....................... 4-25 .......2-20, 7-13, 9-1 ....................... 2-19 ....................... 2-19 ................ 2-19, 9-1 ................ 2-19, 9-1 . 2-20, 4-42, 5-5, 515, 5-19 4-10, 4-15, 4-21, 426 ....................... 1-38 ......................... 5-6 ....................... 5-16 ....................... 5-16 3-3, 3-7, 3-11, 3-15, 3-19, 3-23, 3-27, 3-31 .................. 1-3, 1-5 4-10, 4-15, 4-21, 426 ....................... 8-22 4-9, 4-13, 4-21, 4-26 ..............1-31, 1-37 ..............4-10, 4-15 .......5-5, 5-15, 5-19 ..............4-20, 4-25 4-10, 4-15, 4-21, 426 ....................... 1-22 ......................... 1-4

1532E/1932E 2033E/2046E 2646E/2658E

Part Number

Page

3841274 3841277 3841278 3841280 3841296 3841308 3841320 3841321 3841324 3841332 3841333 3841334 3841337 3841338 3841379 3841387 3860052

....................... 1-15 ......................... 1-6 ......................... 1-6 ....................... 1-15 ......................... 1-4 ....................... 1-22 ......................... 1-6 ......................... 1-4 ......................... 1-6 ....................... 1-19 ....................... 1-19 ....................... 1-19 ....................... 1-26 ....................... 1-26 ......................... 1-4 ......................... 1-4 4-10, 4-15, 4-20, 425 3860059 4-10, 4-15, 4-20, 425 3860065 .............. 1-21, 1-26 3860075 .............. 4-38, 4-41 3860079 ....................... 1-26 3900168 ....................... 4-11 3900177 ....................... 4-45 3900178 ....................... 4-45 3900184 .. 4-9, 4-13, 4-19, 423, 4-38, 4-41 3900226 ....................... 4-45 3900227 ....................... 4-45 3900256 ................ 4-5, 4-30 3911008 ....................... 2-20 3911020 .............. 1-31, 1-37 3911024 1-25, 1-30, 1-31, 136 3911028 ....................... 1-21 3911408 ....................... 4-33 3911432 ....................... 4-41 3921008 .............. 4-38, 4-41 3930828 ....................... 2-16 3931024 ....................... 4-33 3931032 ....................... 2-15 3931416 ....................... 4-11 3931516 ......................... 5-5 3931620 ....................... 5-16 3931720 ....................... 5-16 3941004 ....................... 4-42 3941406 1-29, 1-35, 1-37, 212, 3-4, 3-8, 312, 3-16, 3-20, 3-23, 3-24, 3-28, 3-31, 3-32 3941506 ....................... 1-31 3951005 ....................... 1-21 3951603 .............. 1-31, 1-37 3960389 ......... 2-3, 2-5, 2-23 4 ................................... 4-29 4060092 ......... 4-4, 4-5, 4-30 4060700 ......... 4-4, 4-5, 4-30

3120726

SECTION 11

Part Number 4060807 4060865 4060914 4060915 4060927 4060928 4060929 4060930 4060931 4060937 4060941 4130329 4130332 4130336 4130348 4130349 4160078 4160133 4160134 4160137 4160141 4160146 4220044 4220166 4240018

4240033

4240084 4240114

4240116 4240125

4240127

4240128

4300133 4340702 4360070 4360164 4360215 4360236 4360277 4360278

3120726

Page

3-8, 3-16, 3-24, 3-32 .............. 1-30, 1-36 ....................... 4-45 .............. 4-37, 4-41 .............. 1-29, 1-35 ....................... 1-29 ....................... 4-33 ....................... 4-33 ....................... 4-33 ................ 2-8, 2-12 ....................... 10-1 ......................... 1-4 ......................... 1-5 ......................... 1-4 ......................... 1-4 ......................... 1-5 4-10, 4-15, 4-20, 426 .............. 1-21, 1-25 .............. 1-22, 1-26 .............. 1-15, 1-19 .............. 1-21, 1-25 .............. 1-22, 1-26 5-5, 5-9, 5-11, 5-15, 5-19, 5-23 ....................... 2-24 3-4, 3-8, 3-12, 3-16, 3-20, 3-24, 3-28, 3-32, 4-7 3-4, 3-8, 3-12, 3-16, 3-20, 3-24, 3-28, 3-32, 4-4, 4-5, 430 .....1-32, 1-37, 2-23 . 3-3, 3-11, 3-12, 319, 3-20, 3-27, 3-28 3-20, 3-24, 3-28, 332 3-3, 3-7, 3-11, 3-12, 3-15, 3-16, 3-19, 3-20, 3-23, 3-24, 3-27, 3-28, 3-31, 3-32 3-4, 3-8, 3-12, 3-16, 3-20, 3-24, 3-28, 3-32 3-3, 3-7, 3-11, 3-15, 3-16, 3-19, 3-23, 3-24, 3-27, 3-31, 3-32 ....................... 2-20 ....................... 4-34 ................ 2-19, 9-1 ................ 4-6, 7-13 ....................... 10-2 ....................... 4-11 ....................... 4-11 ....................... 4-11

Part Number 4360289 4360321 4360328 4360387 4360395 4360397 4360401 4360403 4360432 4360434 4360450 4360461 4400378 4400388 4400394 4420037 4420038 4420055 4460013 4460022 4460044 4460049 4460051 4460052 4460071 4460124 4460138 4460190 4460225 4460227 4460259 4460260 4460265 4460267 4460268 4460315 4460320 4460326 4460328

4460343 4460346 4460347 4460424 4460428 4460434 4460445 4460449 4460462 4460463 4460464 4460465 4460466 4460467

Page

....... 2-19, 4-45, 9-1 ....... 1-31, 1-37, 9-1 ................ 2-19, 9-1 1-30, 1-36, 4-47, 102 ....................... 2-19 1-22, 1-30, 1-36, 9-1 1-22, 1-25, 1-31, 433, 9-1 ................ 4-46, 9-1 ................ 2-19, 9-1 ....... 1-29, 1-35, 9-1 ................ 4-46, 9-1 ......................... 6-7 ......................... 2-7 .................. 2-3, 2-5 ................ 2-7, 2-11 ................ 2-5, 2-11 .. 2-3, 2-5, 2-7, 2-11 .............. 4-38, 4-41 ....................... 10-3 ....................... 2-24 ....................... 1-36 ......................... 4-4 ......... 4-4, 4-5, 4-30 .............. 4-11, 4-34 3-8, 3-16, 3-24, 3-32 ....................... 10-3 ......... 4-4, 4-5, 4-29 ................ 4-5, 4-30 ....................... 7-11 ....................... 7-12 .............. 2-20, 7-13 .............. 2-20, 7-13 ..... 4-49, 4-51, 7-12 4-51, 6-7, 7-11, 7-12 1-31, 1-38, 7-11, 712, 7-13 ......... 4-4, 4-5, 4-30 .. 1-31, 1-38, 6-7, 711, 7-12, 7-13 ....................... 7-12 3-4, 3-8, 3-12, 3-16, 3-20, 3-24, 3-28, 3-32 .............. 7-11, 7-12 ......... 4-3, 4-5, 4-30 ......... 4-3, 4-5, 4-30 ....................... 7-12 .............. 1-31, 1-37 ....................... 7-11 ....................... 7-12 .............. 2-16, 7-11 ....................... 7-10 .............. 4-45, 7-12 ....................... 7-12 ....................... 7-10 .............. 4-46, 7-10 .............. 7-10, 10-3

Part Number 4460468 4460470 4460471 4460473 4460510 4460618 4460662 4520174 4520175 4520176 4520177 4520183 4520191 4565008 4565191 4565201 4565202 4565203 4565261 4565285 4565665 4566787 4566819 4566833 4566849 4566897 4566898 4566968 4566969 4567026 4567109 4567135 4567136 4567137 4567167 4567265 4567451 4567453 4567512 4640509 4640717 4640951 4641001 4641002 4641004 4641012 4641014 4641015 4641021 4641035 4711000 4711400

PART NUMBER INDEX

Page

....................... 7-10 ..............4-45, 7-12 ..............4-45, 7-12 ....................... 7-10 ..............7-10, 10-3 .... 2-19, 2-24, 7-13 1-21, 1-25, 1-31, 136 ......................... 1-7 ......................... 1-7 ......................... 1-7 ......................... 1-7 ......................... 1-7 ......................... 1-7 ....................... 5-15 .... 4-19, 4-23, 4-24 ................4-9, 4-14 ....................... 4-14 ....................... 4-14 ..............4-24, 4-42 ..............4-19, 4-24 ....................... 3-12 ....................... 5-15 ......................... 5-5 ..................1-4, 1-5 . 2-3, 2-5, 2-7, 2-11 ..................6-4, 6-9 ..................6-4, 6-9 ..................6-4, 6-9 ..................6-4, 6-9 ..................6-4, 6-9 ....................... 1-31 ....................... 4-37 ....................... 4-37 ....................... 4-37 ....................... 3-16 ....................... 1-19 ....................... 4-42 ....................... 4-41 ....................... 4-42 ................5-5, 5-16 5-5, 5-9, 5-15, 5-19 ........ 2-3, 2-7, 2-15 ..............5-11, 5-23 ....................... 5-23 ...... 2-5, 2-11, 2-15 ....................... 5-11 ....................... 5-11 ....................... 5-23 ...... 2-5, 2-11, 2-15 ................2-16, 6-7 ....................... 4-30 1-5, 1-6, 2-3, 2-5, 27, 2-11, 2-20, 223, 2-24, 3-12, 3-16, 3-23, 3-31, 4-10, 4-15, 4-19, 4-20, 4-23, 4-25, 4-29, 5-5, 5-9, 5-

1532E/1932E 2033E/2046E 2646E/2658E

Part Number

4711500

4711600 4711800 4712200 4712400 4740066 4740120 4740307 4740411 4740419 4740438

4740453 4740455 4740474 4740479 4751000

4751400

4751500

4751600 4751700 4751800 4752200 4761000 4761400

Page

11, 5-15, 5-19, 5-23 1-29, 1-35, 2-3, 2-5, 2-7, 2-11, 3-3, 37, 3-11, 3-15, 319, 3-20, 3-23, 3-24, 3-27, 3-28, 3-31, 3-32, 4-3, 4-38, 4-41 ..1-3, 1-5, 1-19, 2-3 ....... 1-4, 1-21, 1-25 4-10, 4-15, 4-20, 425, 4-34 .............. 1-21, 1-25 4-10, 4-15, 4-20, 425, 4-45 ....................... 4-45 ................ 3-7, 3-15 .............. 4-38, 4-41 ......................... 1-5 3-3, 3-7, 3-11, 3-15, 3-19, 3-23, 3-27, 3-31 ........... 1-3, 1-4, 1-5 .............. 1-31, 1-37 .............. 2-23, 2-24 ....................... 2-20 1-21, 1-25, 1-30, 131, 1-36, 1-37, 2-20, 2-24, 4-5, 4-33, 4-38, 4-41 1-15, 1-29, 1-30, 131, 1-32, 1-35, 1-36, 1-37, 2-7, 2-8, 2-11, 2-12, 2-19, 2-20, 2-23, 3-4, 3-8, 4-4, 46, 4-9, 4-10, 413, 4-19, 4-23, 4-33, 4-38, 4-41, 8-3, 8-7, 8-11, 815, 8-20 1-30, 1-31, 1-37, 33, 3-7, 3-11, 315, 3-19, 3-23, 3-27, 3-31, 4-3, 4-5, 4-10, 4-15, 4-20, 4-26, 4-30, 4-33 1-15, 1-31, 1-37, 138, 4-14, 4-33 .............. 1-30, 1-37 1-29, 1-35, 2-3, 2-5, 2-23 4-10, 4-15, 4-21, 426 1-30, 1-36, 2-24, 45, 4-30 .2-3, 2-5, 2-7, 2-11,

11-7

SECTION 11

Part Number

4761500 4761600 4761800 4770600 4791400 4843706 4844414 4844585 4844586 4844987 4845037 4845040 4845077 4845104 4845129 4845130 4845268 4845269 4845270 4845271 4845311 4845312 4845314 4845315 4845319 4845326 4845357 4845358 4845359 4845360 4845365 4845366 4845383 4845385 4845405 4845416 4845431 4845475 4845480 4845483 4845484 4845485 4845490 4845495 4845496 4845497 4845498 4845529 4845814 4920140 4921753 4921754

11-8

PART NUMBER INDEX

Page

2-20, 2-23, 4-4, 4-6, 4-9, 4-11, 419, 4-20, 4-23, 4-25, 8-3, 8-7, 811, 8-15, 8-20 .............. 4-20, 4-25 .....1-21, 1-25, 4-33 .................. 1-3, 1-5 ....................... 4-45 4-10, 4-15, 4-21, 426, 4-45 4-10, 4-14, 4-20, 425 ......................... 4-6 ......................... 4-6 ......................... 4-6 .............. 1-21, 1-26 .............. 1-15, 1-19 3-3, 3-11, 3-19, 3-27 .............. 1-22, 1-26 ....................... 1-22 ....................... 2-23 ....................... 2-23 ....................... 1-22 ....................... 1-22 ....................... 1-22 ......................... 2-3 ......................... 2-8 ....................... 1-29 .............. 1-31, 1-37 .............. 1-31, 1-37 .............. 1-22, 1-26 ....................... 2-23 ....................... 1-22 .............. 1-22, 1-26 .............. 1-22, 1-26 .............. 1-22, 1-26 .................. 2-3, 2-5 ................ 2-8, 2-12 .............. 1-22, 1-26 ....................... 1-25 ....................... 4-29 ....................... 4-33 3-3, 3-11, 3-19, 3-27 3-7, 3-15, 3-23, 3-31 ....................... 1-35 ....................... 4-34 ....................... 4-34 ....................... 4-34 ....................... 1-26 ......................... 4-6 ......................... 4-6 ......................... 4-6 ......................... 4-6 ....................... 1-26 .............. 4-21, 4-26 ....................... 4-11 ................ 7-2, 7-10 ................ 7-2, 7-10

Part Number 4921755 4921756 4921782 4921783 4921784 4921785 4921786 4921819 4921821 4921822 4921831 4921832 4921833 4921889 4921890 4921891 4921892 4921893 4921894 4921895 4921896 4921958 4921986 4921988 4921990 4922011 4922013 4922014 4922025 4922233 4932831 4932832 4932965 4932972 4932973 7001097 7001608 7001609 7001610 7001613 7001632 7002820 7002821 7002822 7002823 7002826 7002828 7003212 7003226 7003771 7003789 7003790 7003791 7003903 7003933 7003946 7003961 7003966 7003969

Page

................ 7-2, 7-10 ................ 7-2, 7-10 .............. 4-46, 7-12 .............. 4-46, 7-12 ........................7-11 ........................7-11 ........................7-11 ..... 1-29, 1-35, 7-12 .............. 1-30, 7-12 ..... 1-30, 1-36, 7-13 ........................7-11 ........................7-11 ........................7-11 ........................7-11 ........................7-11 ........................7-11 ........................7-11 ........................7-11 ........................7-11 .............. 4-46, 7-12 .............. 4-46, 7-12 ........................7-11 .............. 2-20, 7-13 .............. 1-36, 7-12 .............. 2-20, 7-13 ........................7-11 ........................7-11 ........................7-11 ........................7-11 ........................1-46 ................ 7-2, 7-11 ................ 7-2, 7-11 ..........................7-2 ................ 7-2, 7-11 ................ 7-2, 7-11 ..........................5-3 ........................5-27 ................ 5-3, 5-27 ........................5-27 ........................5-27 ........................5-29 ........................10-3 .............. 7-10, 10-3 ........................10-3 .............. 7-10, 10-3 ........................10-3 ........................7-10 .............. 5-19, 5-23 .............. 5-19, 5-23 ........................4-51 ........................4-51 ........................4-51 ........................4-51 ........................1-16 ........................4-49 ........................4-49 ........................4-49 ........................4-49 ........................4-49

Part Number 7003972 7003973 7003978 7003979 7003980 7003981 7003983 7003984 7003988 7003989 7003990 7003991 7003992 7003993 7003994 7003995 7003997 7003998 7003999 7004275 7004276 7005312 7005315 7005356 7005358 7005365 7005896 7005897 7005898 7005899 7007892 7007893 7007894 7007895 7007896 7007897 7007898 7007899 7009919 7009920 7009934 7010641 7010642 7010646 7010647 7010648 7010649 7010650 7010651 7011502 7011509 7011511 7011512 7011513 7011517 7011518 7011523 7011528 7011551

Page

....................... 4-49 ....................... 4-49 ....................... 4-49 ....................... 4-49 ....................... 4-49 ....................... 4-49 ....................... 4-49 ....................... 4-49 ....................... 4-49 ....................... 4-49 ....................... 4-49 ....................... 4-49 ....................... 4-49 ....................... 4-49 ....................... 4-49 ....................... 4-49 ....................... 4-49 ....................... 4-49 ..............4-49, 7-12 ....................... 10-3 ....................... 10-3 ................ 5-9, 5-19 ................ 5-9, 5-19 ....................... 5-20 ....................... 5-11 ......................... 5-9 ......................... 1-9 ......................... 1-9 ......................... 1-9 ......................... 1-9 ....................... 1-13 ....................... 1-13 ....................... 1-13 ....................... 1-13 ....................... 1-13 ....................... 1-13 ....................... 1-13 ....................... 1-13 ....................... 1-13 ....................... 1-13 ....................... 1-13 ..............1-16, 1-19 ..............1-16, 1-19 ..............1-16, 1-19 ..............1-16, 1-19 ..............1-16, 1-19 ..............1-16, 1-19 ....................... 1-19 ..............1-16, 1-19 ....................... 1-41 1-41, 1-42, 1-45, 9-1 ....................... 1-41 ....................... 1-41 ....................... 1-41 ..............1-41, 1-42 ....................... 1-41 ....................... 1-42 ..............1-41, 1-42 ..............1-41, 1-42

1532E/1932E 2033E/2046E 2646E/2658E

Part Number 7011552 7011560 7011576 7011590 7011596 7011621 7011624 7011626 7011666 7011678 7011680 7011687 7011688 7011925 7011934 7011935 7011970 7011971 7011972 7011976 7011978 7011979 7011980 7012611 7012612 7012613 7012773 7012792 7012793 7012794 7012953 7012967 7013711 7016315 7016319 7016320 7016337 7016348 7016349 7016351 7016352 7016372 7016397 7016400 7016401 7016402 7016403 7016404 7016405 7016406 7016407 7016408 7016409 7016410 7016411 7016412 7016413 7016414

Page

................ 1-42, 9-1 .............. 1-41, 1-42 .............. 1-41, 1-42 ....................... 1-45 .............. 1-41, 1-42 ....................... 1-45 ....................... 1-42 ....................... 1-42 ....................... 1-42 ....................... 1-41 ....................... 1-41 .............. 1-41, 1-42 ....................... 1-41 ....................... 4-51 ....................... 4-51 ....................... 4-51 ....................... 4-51 ....................... 4-51 ....................... 4-51 ....................... 4-51 ....................... 4-51 ....................... 4-51 ....................... 4-51 ....................... 4-45 .............. 2-19, 4-45 .................. 1-3, 1-5 ....................... 2-15 ....................... 2-16 ....................... 2-15 ....................... 2-15 .............. 5-11, 5-23 .............. 5-11, 5-23 . 2-3, 2-5, 2-7, 2-11, 9-1 ....................... 2-19 .............. 1-30, 1-36 .............. 1-30, 1-36 ....................... 2-15 ....................... 2-15 ....................... 2-15 .............. 2-15, 2-16 ....... 2-15, 2-16, 9-1 .............. 1-30, 1-36 ....................... 2-20 ......................... 1-9 ......................... 1-9 ......................... 1-9 ......................... 1-9 ......................... 1-9 ......................... 1-9 ......................... 1-9 ......................... 1-9 ......................... 1-9 ......................... 1-9 ......................... 1-9 ......................... 1-9 ....................... 1-10 ......................... 1-9 ......................... 1-9

3120726

SECTION 11

Part Number 7016415 7016416 7016418 7016419 7016420 7016421 7016630 7016654 7016700 7016703 7016706 7016707 7016708 7016709 7016742 7016743 7016746 7016747 7016748 7016781 7017200 7017201 7017202 7017203 7017204 7017205 7017207 7017208 7017209 7017220 7017221 7017222 7017223 7017367 7017372 7017373 7017374 7017375 7017376 7017377 7017378 7017379 7017380 7017381 7017382 7017383 7017384 7017385 7017386 7017387 7017388 7017389 7017398 7017399 7017444 7017445 7018300 7018301 7018302

3120726

Page

......................... 1-9 ......................... 1-9 ......................... 1-9 ......................... 1-9 ......................... 1-9 ....................... 1-10 ......................... 4-5 ....................... 10-3 .................. 2-3, 2-7 .................. 2-3, 2-7 .................. 2-3, 2-7 ....................... 5-29 ....................... 5-29 ....................... 5-29 . 2-3, 2-5, 2-7, 2-11 ................ 2-5, 2-11 ......................... 2-5 ................ 2-5, 2-11 . 2-3, 2-5, 2-7, 2-11 . 2-3, 2-5, 2-7, 2-11 ......................... 5-3 ......................... 5-3 ......................... 5-3 ....................... 5-27 ....................... 5-27 ....................... 5-27 ....................... 5-29 ....................... 5-29 ....................... 5-29 ......................... 5-3 ......................... 5-3 ......................... 5-3 ......................... 5-3 ................ 5-9, 5-11 ................ 5-9, 5-20 ....................... 5-20 ....................... 5-20 ....................... 5-20 ....................... 5-20 ....................... 5-20 .......5-9, 5-11, 5-20 ......................... 5-9 ......................... 5-9 ......................... 5-9 ................ 5-9, 5-12 ......................... 5-9 ....................... 5-20 ....................... 5-20 ....................... 5-20 ....................... 5-24 ....................... 5-20 ....................... 5-12 ....................... 5-12 ....................... 5-12 .......5-11, 5-23, 9-1 ....................... 5-23 .............. 2-15, 2-16 .............. 2-15, 2-16 ....................... 2-15

Part Number 7018303 7018304 7018305 7018307 7018308 7018309 7018310 7018311 7018312 7018313 7018314 7018315 7018506 7018509 7018512 7018513 7018514 7018515 7018516 7018523 7018524 7018525 7018526 7018537 7018540 7018542 7018543 7018555 7018564 7018578 7018582 7018583 7018585 7018586 7018589 7018598 7018912 7018917 7018918 7018919 7018920 7018967 7018968 7018969 7019100 7019101 7019102 7019302 7019600 7019602 7019604 7019673 7019695 7019696 7019697 7019800 7019801

Page

....................... 2-15 ....................... 2-15 ....................... 2-15 ....................... 2-15 ....................... 2-15 ....................... 2-15 ....................... 2-15 ................ 2-15, 9-1 ....................... 2-15 ....................... 2-15 ....................... 2-15 ....................... 2-15 ....................... 1-45 .............. 1-41, 1-42 ....................... 1-42 .............. 1-41, 1-42 ..... 1-41, 1-42, 1-45 .............. 1-41, 1-42 .............. 1-41, 1-42 ....................... 1-42 ....................... 1-42 1-41, 1-42, 1-45, 9-1 ....................... 1-42 ....................... 1-45 ....................... 1-41 ....................... 1-41 ....................... 1-41 ....................... 1-45 ....................... 1-45 ....................... 1-45 ....................... 1-45 ....................... 1-45 ....................... 1-45 ....................... 1-45 ....................... 1-45 ....................... 1-45 ....................... 2-15 ................ 2-15, 9-1 ....................... 2-16 .............. 2-15, 2-16 ....................... 2-16 ....................... 2-16 ....................... 2-16 ....................... 2-16 ....................... 4-49 .............. 4-49, 7-12 ....................... 4-49 ....................... 5-11 5-5, 5-9, 5-11, 5-15, 5-19, 5-23 5-5, 5-9, 5-11, 5-15, 5-19, 5-23 ....................... 2-19 .................. 6-3, 6-7 .............. 1-16, 1-19 .............. 1-16, 1-19 .............. 1-16, 1-19 ....................... 5-12 ....................... 5-12

Part Number 7019803 7019804 7019805 7019806 7019807 7019808 7019809 7019810 7019811 7019812 7020072 7020075 7020076 7020300 7020301 7020302 7020303 7020304 7020305 7020306 7020307 7020308 7020309 7020310 7020312 7020500 7020516 7020519 7020536 7020603 7020605 7020637 7020638 7020639 7020671 7020672 7020673 7020674 7020675 7023336 8896941 9983983

PART NUMBER INDEX

Page

Part Number

Page

....................... 5-11 ....................... 5-24 ....................... 5-24 ....................... 5-24 ....................... 5-24 ....................... 5-24 ....................... 5-24 ....................... 5-24 ....................... 5-24 ....................... 5-24 ..................6-3, 6-7 ....................... 4-45 ....................... 4-45 ....................... 1-13 ....................... 1-13 ....................... 1-13 ....................... 1-13 ....................... 1-13 ....................... 1-13 ....................... 1-13 ....................... 1-13 ....................... 1-13 ....................... 1-13 ....................... 1-13 ....................... 1-13 ....................... 4-51 ....................... 4-51 ....................... 4-51 ....................... 4-51 ....................... 1-45 ....................... 1-45 ....................... 1-45 ....................... 1-45 ....................... 1-45 ....................... 1-45 ....................... 1-45 ....................... 1-45 ....................... 1-45 ....................... 1-45 ..............1-30, 1-36 ....................... 10-3 ....................... 10-2

1532E/1932E 2033E/2046E 2646E/2658E

11-9

SECTION 11

Part Number

11-10

PART NUMBER INDEX

Page

Part Number

Page

Part Number

1532E/1932E 2033E/2046E 2646E/2658E

Page

Part Number

Page

3120726

Corporate Office JLG Industries, Inc. 1 JLG Drive McConnellsburg PA. 17233-9533 USA (717) 485-5161 (717) 485-6417

JLG Worldwide Locations JLG Industries (Australia) P.O. Box 5119 11 Bolwarra Road Port Macquarie N.S.W. 2444 Australia

JLG Latino Americana Ltda.

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+61 2 65 811111 +61 2 65 813058

+55 19 3295 1025

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+55 19 3295 0407

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JLG Industries (UK) Ltd Bentley House Bentley Avenue Middleton Greater Manchester M24 2GP - England +44 (0)161 654 1000 +44 (0)161 654 1001 JLG Industries (Italia) s.r.l.

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(852) 2639 5797

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