JLG 1532E3 1932E3 2033E3 2046E3 2646E3 2658E3 ANSI Parts Manual - PDF DOWNLOAD

Illustrated Parts Manual Models 1532E3 1932E3 2033E3 2046E3 2646E3 2658E3 P/N - 3120763

November 8, 2011

REVISION LOG February 26, 1999 - Issue Of Manual (Manual edited to 0010552 Revision 7) August 15, 1999 - Revised Manual ( Manual edited to 0010552 Revision 18) August 17, 2000 - Revised Manual ( Manual edited to 0010552 Revision 30) February 1, 2001 - Revised Manual (Manual edited to 0010552 Revision 36) October 26, 2001 - Revised Manual (Manual edited to 0010552 Revision 43) July 9, 2002 - Revised Manual (Manual edited to 0010552 Revision 52) January 6, 2003 - Revised Manual (Manual edited to 0010552 Revision 58) April 29, 2003 - Revised Manual (Manual edited to 0010552 Revision 60) October 12, 2004 - Revised Manual (Manual edited to 0010552 Revision 62) August 25, 2008 - Revised Manual November 8, 2011 - Revised Manual

3120763

A

REVISION LOG

B

3120763

TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO. SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1 1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8

DRIVE AND STEERING INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2 AXLE/BRAKE INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-8 DRIVE MOTOR ASSEMBLY - 1532E3/1932E3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-10 DRIVE MOTOR ASSEMBLY - 2033E3/2046E3/2646E3/2658E3 . . . . . . . . . . . . . . . . . . .1-12 JLG POTHOLE PROTECTION SYSTEM INSTALLATION - 1532E3/1932E3. . . . . . . . . .1-14 JLG POTHOLE PROTECTION SYSTEM INSTALLATION - 2033E3/2046E3/ 2646E3/2658E3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-18 FRAME MOUNTED COMPONENTS INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . .1-22 BATTERY CHARGER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-28

SECTION 2 - GROUND COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1 2-1 2-2 2-3 2-4 2-5

HYDRAULIC COMPONENTS AND COVER INSTALLATION -1532E3/1932E3. . . . . . . .2-2 HYDRAULIC COMPONENTS AND COVERS INSTALLATION - 2033E3/2046E3/ 2646E3/2658E3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-6 VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-10 ELECTRICAL COMPONENTS INSTALLATIONS (At Ground Controls) . . . . . . . . . . . .2-14 BATTERY INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-18

SECTION 3 - SCISSOR ARMS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1 3-1 3-2 3-3 3-4 3-5

SCISSOR ARMS INSTALLATION - 1532E3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2 SCISSOR ARMS INSTALLATION - 1932E3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6 SCISSOR ARMS INSTALLATION - 2033E3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-10 SCISSOR ARMS INSTALLATION - 2046E3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-14 SCISSOR ARMS INSTALLATION - 2646E3/2658E3 . . . . . . . . . . . . . . . . . . . . . . . . . . .3-18

SECTION 4 - PLATFORM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1 4-1 4-2 4-3 4-4 4-5 4-6 4-7 4-8 4-9 4-10 4-11 4-12

3120763

PLATFORM INSTALLATION - MANUALLY OPERATED EXTENSION . . . . . . . . . . . . . .4-2 HANDRAILS AND EXTENSION INSTALLATION - STANDARD HANDRAILS (MANUALLY OPERATED EXTENSION) (1532E3/1932E3) . . . . . . . . . . . . . . . . . . .4-10 HANDRAILS AND EXTENSION INSTALLATION - STANDARD HANDRAILS (MANUALLY OPERATED EXTENSION) (2033E3/2046E3) . . . . . . . . . . . . . . . . . . .4-14 PLATFORM ACCESS INSTALLATION - STANDARD HANDRAILS (MANUALLY OPERATED EXTENSION) (1532E3/1932E3/2033E3/2046E3. . . . . . . . . . . . . . . . . .4-18 HANDRAILS AND EXTENSION INSTALLATION - FOLDDOWN HANDRAILS (MANUALLY OPERATED EXTENSION) (1532E3/1932E3) . . . . . . . . . . . . . . . . . . . .4-24 HANDRAILS AND EXTENSION INSTALLATION - FOLDDOWN HANDRAILS (MANUALLY OPERATED EXTENSION) (2033E3/2046E3/2646E3/2658E3) . . . . . .4-28 PLATFORM ACCESS INSTALLATION - FOLDDOWN HANDRAILS (MANUALLY OPERATED EXTENSION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-34 PLATFORM AND EXTENSION INSTALLATION - POWER OPERATED (2033E3/2046E3/2646E3/2658E3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-42 HANDRAILS INSTALLATION - STANDARD HANDRAILS (POWER OPERATED EXTENSION) (2033E3/2046E3/2646E3/2658E3). . . . . . . . . . . . . . . . . . . . . . . . . . .4-46 HANDRAILS INSTALLATION - FOLDDOWN HANDRAILS (POWER OPERATED EXTENSION) (2046E3/2646E3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-52 PLATFORM CONSOLE BOX ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-56 CONTROLLER ASSEMBLY - PQ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-60

i

TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO. SECTION 5 - CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 5-1 5-2 5-3 5-4 5-5 5-6 5-7 5-8 5-9

BRAKE CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 LIFT CYLINDER COMPONENTS ASSEMBLY 1532E3/1932E3 . . . . . . . . . . . . . . . . . 5-4 LIFT CYLINDER COMPONENTS ASSEMBLY 2033E3/2046E3 . . . . . . . . . . . . . . . . . . . 5-8 LIFT CYLINDER COMPONENTS ASSEMBLY 2646E3/2658E3 . . . . . . . . . . . . . . . . . . . 5-12 PLATFORM EXTENSION CYLINDER ASSEMBLY 2033E3/2046E3/2646E3/2658E3 . . 5-16 STEER CYLINDER ASSEMBLY (PRIOR TO S/N 0200070496). . . . . . . . . . . . . . . . . . . . 5-18 STEER CYLINDER ASSEMBLY (S/N 0200070496 TO S/N 0200078796). . . . . . . . . . . . 5-20 STEER CYLINDER ASSEMBLY (S/N 0200078796 TO S/N 0200105071). . . . . . . . . . . . 5-22 STEER CYLINDER ASSEMBLY (S/N 0200105071 TO PRESENT) . . . . . . . . . . . . . . . . . 5-24

SECTION 6 - HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 6-1 6-2

HYDRAULIC DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 POWER DECK HYDRAULIC DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6

SECTION 7 - ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 7-1 7-2 7-3

ELECTRICAL DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 ELECTRICAL SCHEMATIC - STANDARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4 HARNESS AND CABLE ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6

SECTION 8 - DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 8-1 8-2

DECALS INSTALLATION - 1532E3/1932E3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2 DECALS INSTALLATION - 2033E3/2046E3/2646E3/2658E3 . . . . . . . . . . . . . . . . . . 8-8

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK . . . . . . . . . . . . . . . . . . . . . . . . 9-1 SECTION 10 - SPECIAL OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1

ii

3120763

SECTION 1 FRAME TABLE OF CONTENTS FIGURE

1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8

DESCRIPTION

DRIVE AND STEERING INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

AXLE/BRAKE INSTALLATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DRIVE MOTOR ASSEMBLY - 1532E3/1932E3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DRIVE MOTOR ASSEMBLY - 2033E3/2046E3/2646E3/2658E3 . . . . . . . . . . . . . . . . . . . . . . . .

JLG POTHOLE PROTECTION SYSTEM INSTALLATION - 1532E3/1932E3. . . . . . . . . . . . . . .

JLG POTHOLE PROTECTION SYSTEM INSTALLATION - 2033E3/2046E3/2646E3/2658E3..

FRAME MOUNTED COMPONENTS INSTALLATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

BATTERY CHARGER ASSEMBLY.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PAGE

1-2 1-8 1-10 1-12 1-14 1-18 1-22 1-28

S E C T I O N 1 F R A M E

3120763

1-1

SECTION 1 FRAME S E C T I O N

FIGURE 1-1. DRIVE AND STEERING INSTALLATION

21 32

14

23 MODELS 1532E3 1932E3 2033E3

1 F R A M E

18

6 22

4

12 33 20 4 27 6 15

19

JAPAN SPEC

28

31

29

11

17

24

30

10

4 25

2

104

14

9A 16

9 1B

118

121 131

114

122 106

13

123

1A 5 26 1 4 7 8

3 6

120

104

201 (1532E3/1932E3) 127 202 (2033E3) 119

112 132

124 MODELS 2046E3 2646E3 2658E3

110 104 106 115 117

102 109A 202

111

109 101B

114

101A 108

105 106

116 113

101

108

JAPAN SPEC

104 107

103

128 130 129

1-2

3120763

SECTION 1 FRAME .

FIGURE 1-1. DRIVE AND STEERING INSTALLATION FIG & ITEM #

PART NUMBER 0258147 0258148 0258152

1 3160270 3160228

3160263 3160230

1A 1B 1C

7018997 7018996 7021312

1D

7021317

1E

7016436

2

3 4 5 6 7 8 9 9A 10

4130336 4130329 4130348 0641826 4740453 Use 3300450 Use 0100019 3450406 3300255 2780216 7012613 1683428 1683841 1683936 1684226

11

12

3120763

3841387 3841379 2160008

DESCRIPTION DRIVE AND STEERING INSTALLATION - 1532E3/1932E3 DRIVE AND STEERING INSTALLATION - 2033E3 DRIVE AND STEERING INSTALLATION - 2033E3 (JAPANESE SPEC) Drive Motor Assembly Options: 1532E3/1932E3 Motor Options: S/N 0200098156 to Present (See Figure 1-3 for Breakdown) Prior to S/N 0200098156 (Items 1A-1D are the only Replacement Parts) 2033E3 Motor Options: S/N 0200098156 to Present (See Figure 1-4 for Breakdown) Prior to S/N 0200088491 (Items 1A-1E are the only Replacement Parts) ————————— 3160228 & 3160230 Replacement Components: Nut (1 Per Motor p/n 3160228/3160230) Key (1 Per Motor p/n 3160228/3160230) Seal, Shaft (Inner) (Not Shown) (1 Per Motor p/n 3160228/3160230) Seal, Dust (Outer) (Not Shown) (1 Per Motor p/n 3160228/3160230) Repair Kit for 3160230 Motor (Includes Items 1C, 1D, & Qty 1 O-Ring) (Not Shown) (1 Per Motor) Spindle Options: 1532E3/1932E3 2033E3 2033E3 (Japanese Spec) Bolt 1/2”-13NC x 3 1/4” Flatwasher 1/2” Nut 1/2”-13NC (Prior to S/N 0200086330) (Was P/N 3311801) Loctite (Prior to S/N 02000103431) (Was P/N 0100011) Cotter Pin 1/8” x 1 1/2” Nut, Wheel Hub Bolt, Wheel (5 Per Hub) Steer Cylinder Options: Prior to S/N 0200070496 S/N 0200070496 to S/N 0200078796 S/N 0200078796 to S/N 0200105071 S/N 0200105071 to Present Tie Rod Options: 1532E3/1932E3 2033E3 Grease Fitting (Prior to S/N 84439 Only)

QTY.

REV.

Ref. Ref. Ref.

9 8 9

2

S E C T I O N 1 F R A M E

2 2 2 2 2

2 2 2 8 10 8 A/R 2 10 2 10 1

1 1 2

1-3

SECTION 1 FRAME S E C T I O N

FIGURE 1-1. DRIVE AND STEERING INSTALLATION (CONTINUED) FIG & ITEM #

PART NUMBER

13 Use 3430812

14 15

3430812 3450403 0630516 0630495

1

16

F R A M E

17 18 19 20 21 22

23 24 25 26 27 28

29 30 31 32 33

0962085 0962014 0962013 3430824 3780166 4740419 1120417 0641611 0641612 4711600 4566833 4711800 4761800 0962017 1670838 1670908 0641412 3311405 4711400 0100081 4891800 0258149 0258150 0258153

101

101A 101B

1-4

3160226 7021312 7021317 7018997 7018996 3160264

DESCRIPTION Clevis Pin Options: Clevis Pin 1/2” x 1 3/8” (Prior to S/N 0200111444) (Was P/N 3430811) Clevis Pin 1/2” x 1 1/2” Cotter Pin 1/8” x 3/4” Bolt, Shoulder Options: Bolt, Shoulder 3/4” x 1 1/8” - 1532E3/1932E3 Bolt, Shoulder 3/4” x 1” - 2033E3 Bushing Options: 1532E3/1932E3 2033E3 Bushing, Fiberglide Clevis Pin 1/2” x 3” O-Ring Washer, Thrust Cap Bolt Options: 3/8”-16NC x 1 3/8” (1532E3/1932E3 Only) 3/8”-16NC x 1 1/2” (2033E3 Only) Flatwasher 3/8” Spacer (2033E3 Only) Flatwasher 1/2” (1532E3/1932E3 Only) (Prior to S/N 0200111444) Lockwasher 1/2” (Prior to S/N 0200088491 Only) Bushing, Excelite Cover, Motor Options: (2033E3 Japanese Spec Only) Prior to S/N 0200066042 S/N 0200066042 to Present Bolt 1/4”-20NC x 1 1/2” (2033E3 Japanese Spec Only) Nut 1/4”-20NC (2033E3 Japanese Spec Only) Washer 1/4” (2033E3 Japanese Spec Only) Adhesive Cap, Grease Fitting (Prior to S/N 88491 Only) DRIVE AND STEERING INSTALLATION - 2046E3/2646E3 DRIVE AND STEERING INSTALLATION - 2658E3 DRIVE AND STEERING INSTALLATION - 2646E3 (JAPANESE SPEC) Drive Motor Assembly Options: Prior to S/N 0200088491 Seal, Shaft (Inner) (1 Per Motor P/N 3160226) Seal, Dust (Outer) (1 Per Motor P/N 3160226) Nut (1 Per Motor P/N 3160226) Key (1 Per Motor P/N 3160226) S/N 0200088491 to Present (See Figure 1-3 for Breakdown)

QTY.

REV.

1 1 2 2 2 2 2 2 1 2 2 2 2

2 2 1 8 4 2

8 8 16 A/R 2 Ref. Ref. Ref.

10 8 9

2 2 2 2 2

3120763

SECTION 1 FRAME FIGURE 1-1. DRIVE AND STEERING INSTALLATION (CONTINUED) FIG & ITEM #

PART NUMBER

102

103 104 105 106 107 108 109 109A 110

4130332 4130349 0641826 4740453 3311801 Use 0100019 3450406 3300255 2780216 7012613 1683429 1683840 1683937 1684227

111

112 113 114 115 116 117 118 119 120 121 122

123 124 125 126 127 128 129 130 131 132

3120763

3841320 3841324 2160008 3430812 3450403 0630495 0962014 0962013 3430824 3780166 4740419 1120417 0641611 0641612 4711600 4566833 Not Required 4761800 0962017 Use 1670910 0641412 4711400 0100081 1120064

DESCRIPTION Spindle Options: Standard Japanese Spec Bolt 1/2”-13NC x 3 1/4” Flatwasher 1/2” Nut 1/2”-13NC Loctite (Prior to S/N 02000103431) (Was P/N 0100011) Cotter Pin 1/8” x 1 1/2” Nut, Wheel Hub Bolt, Wheel (5 Per Hub) Steer Cylinder Options: Prior to S/N 0200070496 S/N 0200070496 to S/N 0200078796 S/N 0200078796 to S/N 0200105071 S/N 0200105071 to Present Tie Rod Options: 2046E3/2646E3 2658E3 Grease Fitting (Prior to S/N 0200088491 Only) Clevis Pin 1/2” x 1 1/2” Cotter Pin 1/8” x 3/4” Bolt, Shoulder 3/4” x 1” Bushing Bushing, Fiberglide Clevis Pin 1/2” x 3” O-Ring Washer, Thrust Cap Bolt Options: 3/8”-16NC x 1 3/8” (1532E3/1932E3 Only) 3/8”-16NC x 1 1/2” (2033E3 Only) Flatwasher 3/8” Spacer Lockwasher 1/2” (Prior to S/N 0200088491Only) Bushing, Excelite Cover, Motor (2646E3 Japanese Spec Only) Prior to S/N 66042 (Was p/n 1670839) Bolt 1/4”-20NC x 1 1/2” (2646E3 Japanese Spec Only) Washer 1/4” (2646E3 Japanese Spec Only) Loctite #454 Cap, Grease Fitting, (Prior to S/N 0200088491 Only)

QTY.

REV.

2 2 8 10 8 A/R 2 10 2 10 1

S E C T I O N 1 F R A M E

1 1 2 1 2 2 2 2 1 2 2 2 2

2 2

4 2 8 16 A/R 2

1-5

SECTION 1 FRAME S E C T I O N

FIGURE 1-1. DRIVE AND STEERING INSTALLATION (CONTINUED) FIG & ITEM #

PART NUMBER

201 0255680 0255683

4520175 4520177

1

202

F R A M E

0255679 0255682 0259475 0257156

4520174 4520176 4520221 4520191 301 2360500 2360501 2360499 2360472 2360473 2360474 2360515 2360476 2360478 2360516

1-6

DESCRIPTION TIRE AND WHEEL INSTALLATIONS - 1532E3/1932E3 Standard Tire And Wheel Installation (Optional) Non-Marking Tire And Wheel Installation Tire & Wheel Options: Standard Non-Marking TIRE AND WHEEL INSTALLATIONS 2033E3/2046E3/2646E3/2658E3 Standard Tire And Wheel Installation (See Note) Non-Marking Tire And Wheel Installation (See Note) Non-Marking Flotation Tire And Wheel Installation Flotation Tire And Wheel Installation (Optional)

QTY.

REV.

Ref. Ref. Ref.

-

4 A/R A/R Ref. Ref. Ref. Ref. Ref.

Tire & Wheel Options: Standard Non-Marking Non-Marking Flotation (Note: Not Available on 2033E3) Flotation (Note: Not Available on 2033E3)

4 A/R A/R A/R A/R

FRAME WELDMENT OPTIONS Frame Weldment - 1532E3/1932E3 Frame Weldment - 1532E3 (CSA) Frame Weldment - 1932E3 (CSA) Frame Weldment - 2033E3 Frame Weldment 1000# Capacity - 2033E3 Frame Weldment - 2046E3/2646E3 Manually Operated Platform Extension Frame Weldment - 2046E3/2646E3 Hydraulically Operated Platform Extension Frame Weldment 1000# Capacity - 2646E3 Frame Weldment - 2658E3 Manually Operated Platform Extension Frame Weldment - 2658E3 Hydraulically Operated Platform Extension

Ref. 1 1 1 1 1 1

1 -

1 1 1 1

3120763

SECTION 1 FRAME FIGURE 1-1. DRIVE AND STEERING INSTALLATION (CONTINUED) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S E C T I O N 1 F R A M E

3120763

1-7

SECTION 1 FRAME

110

106

109

108

105

107

FIGURE 1-2. AXLE/BRAKE INSTALLATIONS

10

S E C T I O N

1 102

1

7

5

6

3

4

8

9

2

103

101

112

113

111

F R A M E

1-8

3120763

SECTION 1 FRAME .

FIGURE 1-2. AXLE/BRAKE INSTALLATIONS FIG & ITEM #

PART NUMBER 0257183 0257184 0257185 0257186

1 2

2780215 3841332 3841333 3841334

3

4 5 6 7

8 9

10

101 102 103 104 105 106 107 108 109 110 111 112 113

3120763

4845037 1100116 3430620 4711500 3450403

Use 1683833 1683833 4160137 Not Required 4567265 3300255

DESCRIPTION BRAKE INSTALLATIONS 1532E3/1932E3 2033E3 2046E3/2646E3 2658E3 Hub Assembly (See Items 101-113 for Breakdown) Rod, Brake Options: 1532E3/1932E3/2033E3 2046E3/2646E3 2658E3 Cam, Brake Options: Prior to S/N 0200098156 S/N 0200098156 to Present Pin, Clevis Flatwasher 5/16” Narrow Pin, Cotter Brake, Cylinder Assembly Options (See Section 5 for Breakdown): Prior to S/N 66023 (Was p/n 31683557) 2046E3/2646E3 Spring Spacer Options: 1532E3/1932E3/2033E3 2046E3/2646E3/2658E3 Lugnut

QTY.

REV.

Ref. Ref. Ref. Ref. Ref.

6 6 3 3

2

1

2 2 2 2

F R A M E

2 2 2 1

2 A/R 0 2 10

2780215

HUB ASSEMBLY

Ref.

7010649 Not Serviced 7012613 Not Used Not Serviced 7010641 7010642 7003902 7010646 7003903 7010651 7009647 1760165

Seal Housing Stud, Wheel

1 1 5

Washer Nut, Slotted Pin, Cotter Cap, Dust Cone, Outer Cup, Outer Cup, Inner Cone, Inner Disc, Brake

1 1 1 1 1 1 1 1 1

S E C T I O N

1-9

SECTION 1 FRAME S E C T I O N

FIGURE 1-3. DRIVE MOTOR ASSEMBLY - 1532E3/1932E3

1 F R A M E

1-10

3120763

SECTION 1 FRAME .

FIGURE 1-3. DRIVE MOTOR ASSEMBLY - 1532E3/1932E3 FIG & ITEM #

1 to 2 3 4 5 to 6 7 8 9 10 11 12 to 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 to 31 32 33 34 35 36 37 38 39 40

PART NUMBER

DESCRIPTION

QTY.

REV.

3160270

DRIVE MOTOR ASSEMBLY (S/N 0200098156 TO PRESENT) Note: See Figure 1-1 for replacement parts for Machines Prior to S/N 0200098156.

Note: Verify Drive Motor machine is equipped with before ordering service parts.

Ref.

B

Not Used Use Item 100 Use Item 100 Not Used 7023452 7023453 Use Item 100 Not Used 7023465 Not Used Not Serviceable Not Used 7023468 7023469 Use Item 100 7023467 7023455 7023456 Not Serviceable Not Used Not Serviceable Not Used 7023451 Not Used 7023454 7023460 7023458 7023459 7023462 Use Item 100 7023457 Use Item 100 7023461

Seal, Dust Seal, Shaft

1 1

Bearing, Race Bearing, Needle O-Ring

2 1 2

Cover, End

1

Identification Tag

1

Wheel, Gear Set Screw m8x95mm Washer 82mm Shaft, Cardan Key Shaft, Output Housing

1 7 7 1 1 1 1

Plug

2

Nut, Castle

1

Bearing, Needle Bearing, Needle Plate, Pressure Disk, Valve Plate O-Ring Washer, Spring O-Ring Washer, Glacier

1 1 1 1 1 1 1 1 1

1 F R A M E

KIT OPTIONS: 100

3120763

7023450

Kit, Seal (Includes Items 3,4,9,18,37 & 39)

S E C T I O N

1

1-11

SECTION 1 FRAME

17

1-12

15

14

10

11

12

TORQUE TO 50 FT. LBS.

4

9

4

8

4

7

4

5

4

2

6

3

15

1

13

18

100

19

1 F R A M E

16

FIGURE 1-4. DRIVE MOTOR ASSEMBLY - 2033E3/2046E3/2646E3/2658E3

20

S E C T I O N

3120763

SECTION 1 FRAME .

FIGURE 1-4. DRIVE MOTOR ASSEMBLY - 2033E3/2046E3/2646E3/2658E3 FIG & ITEM #

PART NUMBER 3160263

3160264

1 2 3 4 5 6

7023307 7023308 7023309 7023310 7023311 7023312 7023326

7

8 9 10 11

7023313 7023327 7023314 7023315 7023318 7023316 7023328

12

13 14 15 16 17 18 19 20

7023317 7023329 7023319 Not Available 7023320 7023321 7023322 7023323 7023324 7023325

DESCRIPTION

QTY.

REV.

DRIVE MOTOR ASSEMBLIES DRIVE MOTOR - 2033E3 (S/N 0200088491 TO PRESENT) Note: See Figure 1-1 for replacement parts for 2033E3 Prior to S/N 0200088491.

DRIVE MOTOR - 2046E3/2646E3/2658E3 Note: Verify Drive Motor machine is equipped with before ordering service parts.

Ref. Ref.

B

Ref.

B

Housing Bearing, Thrust Shaft Ring, Seal Plate, Wear Drive Link Options: Drive Link - Motor P/N 3160263 Drive Link - Motor P/N 3160264 Assembly, Rotor Options: Drive Link - Motor P/N 3160263 Drive Link - Motor P/N 3160264 Manifold Assembly, Commutator Seal, Commutator Cover, End Options: Drive Link - Motor P/N 3160263 Drive Link - Motor P/N 3160264 Bolt Options: Drive Link - Motor P/N 3160263 Drive Link - Motor P/N 3160264 Seal Identification Tag Screw Ring Back-Up Washer, Back-Up Seal, Shaft Key Nut, Castle

1

1 1 1 5 5 1

F R A M E

1

1 1 1 1

7

1 N/A 2 1 1 1 1 1

KIT OPTIONS: 100

3120763

7023412

Seal Kit (Includes Items 4, 10, 13, 16, 17 & 18)

S E C T I O N

1

1-13

1-14

20

6

2

21

5

22 28

12

7

31

19

29

40

3

14

4

34

19

5

35

1 41

11

24

36 PRIO R TO S/N 0200096802

33

42

40

1

43

49

42

25

23

5

44

27 28 40

17

18

50 52 28

53

51

33

26

8

4

19

46

9

1

14

19

10

30

S/N 0200096802 TO PRESENT

45

F R A M E 47 48

3

16

16

16

13

37

15

26

38

S E C T I O N

54

SECTION 1 FRAME

FIGURE 1-5. JLG POTHOLE PROTECTION SYSTEM INSTALLATION - 1532E3/ 1932E3

3120763

SECTION 1 FRAME .

FIGURE 1-5. JLG POTHOLE PROTECTION SYSTEM INSTALLATION - 1532E3/1932E3 FIG & ITEM #

PART NUMBER 0258283

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

34 35 36 37 38 39 40 41

3120763

4845360 4845529 3570198 4845385 3841337 3860079 4160133 0362484 0362485 4160141 4160134 0630543 0362483 0961997 0362654 0961994 0641612 4761600 3440828 4711800 3440418 3311501 0961995 0642224 3312205 0961996 0641611 0100011 4845319 0641506 3311505 Not Required 4360401 4360321 4360548 3911024 4751000 3311005 0681622 3311605 Not Required 1120481 4845383

DESCRIPTION JLG POTHOLE PROTECTION SYSTEM INSTALLATION Bar, Support - Right Side Pivot Weldment Plate, Cam Bushing Weldment Rod, Pivot Roller Spring, Torsion Bar, Link Bar, Actuator Spring, Extension Spring, Extension Eye Bolt Bar, Roller Bearing, Flange Bar, Actuator Bearing, Spacer Bolt 3/8”-16NC x 1 1/2” Lockwasher 3/8” Roll Pin 1/4” x 1 3/4” Flatwasher 1/2” Roll Pin 1/8” x 1 1/8” Nut 5/16”-18NC Bearing, Flange Bolt 3/4”-10NC x 3” Locknut 3/4”-10NC Bearing, Flange Bolt 3/8”-16NC x 1 3/8” Loctite #242 Weldment, Actuator Bolt 5/16”-18NC x 1” Locknut 5/16”-18NC

QTY.

REV.

Ref.

10

1 1 2 2 1 1 1 4 4 1 2 1 4 4 4 12 4 4 5 1 1 2 4 4 4 8 8 A/R 1 4 4

Switch, Limit Options: Prior to S/N 0200097741 S/N 0200097741 to Production Post Production Screw Machine #10-24NC x 1 1/2” (Prior to S/N 0200097741) Flatwasher #10 (Prior to S/N 0200097741) Locknut #10-24NC (Prior to S/N 0200097741) Bolt 3/8”-16NC x 2 3/4” Locknut 3/8”-16NC

4 4 4 4 4

Cap, End Bar, Support - Left Side

4 1

S E C T I O N 1 F R A M E

2

1-15

SECTION 1 FRAME S E C T I O N

FIGURE 1-5. JLG POTHOLE PROTECTION SYSTEM INSTALLATION - 1532E3/1932E3 (CONTINUED) FIG & ITEM #

PART NUMBER

42

1 F R A M E

1-16

43 44 45 46 47 48 49 50 51

4460662 4460968 0902536 0641408 4751400 3900271 4460268 4460320 1100110 3951603 0681414

52 53 54

3311405 0962262 1060680

DESCRIPTION Connector, Strain Relief Options: Production Post Production Bracket, Limit Switch (S/N 0200096802 to Present) Bolt 1/4”-20NC x 1” (S/N 0200096802 to Present) Flatwasher 1/4” (S/N 0200096802 to Present) Screw #10-32NC x 1” (S/N 0200096802 to Present) Socket, Terminal (S/N 0200096802 to Present) Plug - 2 Position (S/N 0200096802 to Present) Cam (S/N 0200096802 to Present) Screw 3/8”-16NC x 3/8” (S/N 0200096802 to Present) Bolt 1/4”-20NC x 1 3/4” (Grade 8) (S/N 0200096802 to Present) Locknut 1/4”-20NC (S/N 0200096802 to Present) Bushing (S/N 0200096802 to Present) Cable, 18/2

QTY.

REV.

2

1 2 2 2 2 1 1 2 1 1 1 7ft.

3120763

SECTION 1 FRAME FIGURE 1-5. JLG POTHOLE PROTECTION SYSTEM INSTALLATION - 1532E3/1932E3 (CONTINUED) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S E C T I O N 1 F R A M E

3120763

1-17

SECTION 1 FRAME S E C T I O N

FIGURE 1-6. JLG POTHOLE PROTECTION SYSTEM INSTALLATION - 2033E3/ 2046E3/2646E3/2658E3

1 F R A M E

1-18

3120763

SECTION 1 FRAME .

FIGURE 1-6. JLG POTHOLE PROTECTION SYSTEM INSTALLATION - 2033E3/2046E3/2646E3/ 2658E3 FIG & ITEM #

PART NUMBER 0258850 0258851 0258852

1 1A 1B 1C 1D 2

3 4 5 5A 6 7 8

0257725 4846014 3860079 4711800 3450404 Use 4160201 4160201 4740481 3841428 0257724 0962123 0961997 4740482 3570440 3570482 3570747

9

10 10A 11 12 12A 12B 13 14 15 16 17 18 19 20 21 22 23

24

3120763

3570439 3570483 3570746 0257726 0962123 3570422 0257766 0962123 4845699 3430811 4751800 3450403 4567306 4567307 0681822 3311805 0681414 3311405 1120481 4360321 4360548 3900271

DESCRIPTION JLG POTHOLE PROTECTION SYSTEM INSTALLATIONS: 2033E3 2046E3/2646E3 2658E3 Actuator One Assembly Actuator Weldment Roller Washer 1/2” (Narrow) Pin, Cotter Spring, Torsion Options: (Prior to S/N 0200111485) (Was P/N 4160180) (S/N 0200111485 to Present) Washer, Special Spacer Bar, Activation PHP Actuator Assembly Bearing (2 Per Assembly) Bearing, Flange Washer Arm, Long Connection Options: 2033E3 2046E3/2646E3 2658E3 Arm, Short Connection Options: 2033E3 2046E3/2646E3 2658E3 Support Arm Assembly Bearing (3 Per Assembly) Link, Support Bar Assembly Bearing (4 Per Assembly) Weldment, PHP Bar Pin, Clevis Flatwasher 1/2” Pin, Cotter Spacer 1/2” Spacer 3/4” Bolt 1/2”-13NC x 2 3/4” Locknut 1/2”-13NC Bolt 1/4”-20NC x 1 3/4” Locknut 1/4”-20NC Cap, End Switch, Limit Options: Production Post Production Screw Machine #10-24NC x 1”

QTY.

REV.

Ref. Ref. Ref. Ref.

7 9 8

1 1 1 1 1 1

S E C T I O N 1 F R A M E

1 1 2 4 2 1 2

2

4 12 8 2 8 1 16 A/R 16 A/R 8 8 8 4 4 4 1

2

1-19

SECTION 1 FRAME S E C T I O N

FIGURE 1-6. JLG POTHOLE PROTECTION SYSTEM INSTALLATION - 2033E3/2046E3/2646E3/ 2658E3 (CONTINUED) FIG & ITEM #

PART NUMBER

25 26 27

Not Used 0100011

1

28 29 30 31

F R A M E

32 33 34 35 36 37 38 39 40

1-20

4460428 4460662 4460968 1060680 4460320 4460268 4845886 4845581 0641508 3311505 0962262 1100110 3951603 0902536 0641408 4751400 4740504

DESCRIPTION Loctite #242 Connector, Strain Relief Options: Prior to S/N 0200068552 S/N 0200068552 to Production Post Production Cable, Electrical 18/2 Terminal, Plug 2 Position Socket, Terminal Actuator Arm Weldment Options: 2033E3 2046E3/2646E3/2658E3 Bolt 5/16”-18NC x 1” Locknut 5/16”-18NC Bushing Cam Setscrew 3/8”-16NC x 3/8” Bracket Bolt 1/4”-20NC x 1” Flatwasher 1/4” Washer (2033 Only) (S/N 0200096802 to Present)

QTY.

REV.

A/R 1

7ft./2.1m

1 2 1

4 4 1 1 2 1 2 2 4

3120763

SECTION 1 FRAME FIGURE 1-6. JLG POTHOLE PROTECTION SYSTEM INSTALLATION - 2033E3/2046E3/2646E3/ 2658E3 (CONTINUED) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S E C T I O N 1 F R A M E

3120763

1-21

1-22

112

2

4

3

3

106 107 104

101

105

6LH 7RH

604

608

1

8

103

102

111

407

406

406

405

402

5

34

702

108

901

109

110

401

701

904 903 902

653 2046E3/2646E3/2658E3

657

655

655 671 366

361 362

354 363

360 367 359

656

364

355

302 305

357

356

363

364

358

308

301 307

507

802

704 705

304 306 303

801

351

701

504 352 353 505

LOCATED ON PIVOT PIN

804

203

502

502 511 512

702

208 205

202

201

703

501A

501B

1

1532E3/1932E3/2033E3

601

605 606 611 654 652 605 651

F R A M E

603 602

365

501

S E C T I O N

607

SECTION 1 FRAME

FIGURE 1-7. FRAME MOUNTED COMPONENTS INSTALLATIONS

3120763

SECTION 1 FRAME .

FIGURE 1-7. FRAME MOUNTED COMPONENTS INSTALLATIONS FIG & ITEM #

PART NUMBER 0258895 0258880

1

2 3 4 5 6 7 8

4845887 4845884 0641810 4751800 3311805 3520071 0902507 0902508 0641824

DESCRIPTION LADDER INSTALLATIONS 1532E3 1932E3/2033E3/2046E3/2646E3/2658E3 Ladder Weldment Options: 1532E3 1932E3/2033E3/2046E3/2646E3/2658E3 Bolt 1/2”-13NC x 1 1/4” Flatwasher 1/2” Locknut 1/2”-13NC Cap Bracket, Ladder (Left Side) Bracket, Ladder (Right Side) Bolt 1/2”-13NC x 3”

QTY.

REV.

Ref. Ref.

5/C 4/C

1 1 2 6 6 2 1 1 4

1 F R A M E

BATTERY CHARGER INSTALLATION OPTIONS: 0258183 0258184 0258185 0258186 101

102 103 104 105 106

0400178 0400179 0641506 4711500 3311505 4060975 3941406

107

0100011

108

109 110 111 112

4922234 4922233 4922233 1320061 0641406 3311405 1701644

1532E3/1932E3 1532E3/1932E3 (Japanese Spec) 2033E3/2046E3/2646E3/2658E3 2033E3/2046E3/2646E3/2658E3 (Japanese Spec) Battery Charger Assembly Options: (See Figure 1-8 for Breakdown): 120V/240V-50/60HZ (All except Japanese Spec) 100V/200V-50/60HZ (Japanese Spec) Bolt 5/16”-18NC x 3/4” Flatwasher 5/16” Locknut 5/16”-18NC Shield (1532E3/1932E3 Only) Screw Self-Tapping 1/4”-20NC x 3/4” (1532E3/1932E3 Only) Loctite #242 (1532E3/1932E3 Only) (Prior to S/N 0200111444) Harness, Charger Options: 1532E3/1932E3 (Prior to S/N 0200081384) 1532E3/1932E3 (S/N 0200081384 to Present) 2033E3/2046E3/2646E3/2658E3 Clamp (Prior to S/N 0200111444) Bolt 1/4”-20NC x 3/4” (Prior to S/N 0200111444) Locknut 1/4”-20NC (Prior to S/N 0200111444) Decal - Battery Charger (S/N 0200081163 to Present)

Ref. Ref. Ref. Ref.

8 7 5 5

1

2 4 2 1 2 A/R 1

1 1 1 1

TILT INDICATOR INSTALLATIONS (OPTIONAL)

3120763

S E C T I O N

0258844

1 1/2° Tilt - 1532E3/1932E3

Ref.

3

0258845

1 1/2° Tilt (UL) - 1532E3/1932E3

Ref.

4

0258841

2° Tilt (CSA) - 1532E3/1932E3 (Prior to S/N 0200106703)

Ref.

3

0258251

2° Tilt (UL) - 1532E3/1932E3 (Prior to S/N 0200106703)

Ref.

4

1-23

SECTION 1 FRAME S E C T I O N

FIGURE 1-7. FRAME MOUNTED COMPONENTS INSTALLATIONS (CONTINUED) FIG & ITEM #

1 F R A M E

PART NUMBER

301 302 303 304 305 306 307 308

1-24

REV.

5° Tilt - 1532E3/1932E3 (Prior to S/N 0200071692)

Ref.

1

0259487

5° Tilt (UL) - 1532E3/1932E3 (Prior to S/N 0200071692)

Ref.

1

0258977

2° Tilt - 2033E3

Ref.

3

0258251

2° Tilt (UL) - 2033E3

Ref.

4

0259485

5° Tilt - 2033E3 (Prior to S/N 0200071692)

Ref.

1

0259487

5° Tilt (UL) - 2033E3 (Prior to S/N 0200071692)

Ref.

1

0258841

2° Tilt - 2046E3/2646E3/2658E3

Ref.

3

0258251

2° Tilt (UL) - 2046E3/2646E3/2658E3

Ref.

4

0259486

5° Tilt - 2046E3/2646E3/2658E3 (Prior to S/N 0200071692)

Ref.

1

0259487

5° Tilt (UL) - 2046E3/2646E3/2658E3 (Prior to S/N 0200071692)

Ref.

1

0271639

5° Tilt (Japanese Spec) - 1532E3/1932E3/2033E3/2046E3/ 2646E3/2658E3 (S/N 0200097273 to Present)

Ref.

1

Switch, Level Indicator Options: 4360465

1 1/2° Tilt Indicator

4360435

2° Tilt Indicator

4360434

5° Tilt Indicator

202

207 208

QTY.

0259486

201

203 204 205 206

DESCRIPTION

Use 4922285 4922285 0641406 Not Used 3311405

Harness Options (See Section 7 for Breakdown): Prior to S/N 0200060218 (Was P/N 4921819) S/N 0200060218 to Present Bolt 1/4”-20NC x 3/4”

1

1

2

4845953 4845948 4845853 3941406 4751400

Locknut 1/4”-20NC Cover Options (Not Shown - UL Machines Only): 1532E3/1932E3 2033E3 2046E3/2646E3/2658E3 Self Tapping Screw (Not Shown - UL Machines Only) Flatwasher 1/4”

2 A/R

0255784

HI-DRIVE LIMIT SWITCH INSTALLATION - 1532E3/1932E3

Ref.

4360397 3911024 4751000 3311001 0100011 4761000 4460662 1060680

Switch, Limit Screw Machine #10-24NC x 1 1/2” Flatwasher #10 Nut #10-24NC Loctite #242 Lockwasher #10 Connector, Strain Relief 16/2 Cable

A/R 1

5

1 2 2 2 A/R 2 1 6.5ft./2M

3120763

SECTION 1 FRAME FIGURE 1-7. FRAME MOUNTED COMPONENTS INSTALLATIONS (CONTINUED) FIG & ITEM #

PART NUMBER 0258201

351 352 353 354 355

1100110 3951603 0100011 3571116 4360321 4360548

356

357 358

359 360 361 362 363 364 365 366 367

4460662 4460968 1060680 Use 3930824 3930824 4750800 3310801 4460320 4460268 2080044 4751400 3931412 3571278 4760800 0259217

401 402 403

0140022 4922258 4360387

404 405 406 407 408

Not Used 0641408 4751400 3311405 1320061

0258800 0258801 501 501A 501B

502

3120763

2920146 7016319 7016320 7016372 1060680

DESCRIPTION HI-DRIVE LIMIT SWITCH INSTALLATION 2033E3/2046E3/2646E3/2658E3 Cam Setscrew 3/8”-16NC x.38” Loctite #242 Plate, Limit Switch Switch, Limit Options: Production Post Production Connector, Strain Relief Options: Production Post Production 18/2 Cable Screw #8-32NC x 1 1/2” Options: (Prior to S/N 0200103324) (Was P/N 3930820) (S/N 0200103324 to Present) Flatwasher #8 Nut #8-32NC Housing, Terminal Socket, Terminal Fastener, Rivnut 1/4”-20NC (Prior to S/N 0200100141) Flatwasher 1/4” (Prior to S/N 0200100141) Bolt 1/4”-20NC x 3/4” (Prior to S/N 0200100141) Plate Lockwasher #8 HORN INSTALLATION (OPTIONAL)

QTY.

REV.

Ref.

9

1 2 A/R 1 1

2

2 2 1 2 2 2 2 1 2

1 1 1

Bolt 1/4”-20NC x 1” Flatwasher 1/4” Locknut 1/4”-20NC Clamp, Hose (Not Shown) (S/N 0200111444 to Present)

1 2 1 1

Beacon Light Assembly Options: Bulb, Light Alarm Lens Options: Lens - 3 1/8” Height Lens - 4 1/8” Height 18/2 Cable

F R A M E

9ft/2.74m

Horn Harness (See Section 7 for Breakdown) Switch, Push Button (Not Shown - Located on Platform Console)

BEACON LIGHT INSTALLATIONS (OPTIONAL) Non-UL Machines UL Machines

1

1

Ref.

Ref. Ref.

S E C T I O N

2

1 1

1 1 1

10ft./3M

1-25

SECTION 1 FRAME S E C T I O N 1

FIGURE 1-7. FRAME MOUNTED COMPONENTS INSTALLATIONS (CONTINUED) FIG & ITEM #

PART NUMBER

503 504 505 506 507 508 - 510 511 512

4060865 0721006 4761000 Not Used 4751000 Not Used 4460044 2400056 0258954

F R A M E

601 602 603 604

605 606 607 608 609 610 611

2460022 7023336 4751500 4761500 Use 2080053 2080053 1060627 0840027 0641512 4740455 0840025 1320095 4751400 0258956

651 652 653 654 655 656 657 658 659 to 670 671

2460022 7023336 4751500 0641510 3311505 1060627 0840027 4740455 0840025 Not Required 4751400

0258194 0258195 701 3539735 4845314

1-26

DESCRIPTION

QTY.

Cage (Not Shown - UL Machines Only) Screw, Machine #10-24NC x 3/4” Lockwasher #10

1 2 2

Flatwasher #10

2

Holder, Fuse Fuse, AGC-1/2 0.5A, 250V

1 1

GENERATOR INSTALLATION (110V/800W) - 1532E3/1932E3 Generator Kit, Retrofit (Potted Circuit Card) Flatwasher 5/16” Lockwasher 5/16” Rivnut 5/16”-18NC x 7/8” Options: (Prior to S/N 0200106890) (Was P/N 2080048) (S/N 0200106890 to Present) Cable Boot, Cable Bolt 5/16”-18NC x 1 1/2” Washer, Nylon Boot, Cable (Not Shown) Clamp (Not Shown) Flatwasher 1/4” GENERATOR INSTALLATION (110V/800W) 2033E3/2046E3/2646E3/2658E3

Ref.

2 2 4 8 2 1 2 Ref.

1 1 8 4 4 2 2 8 2

Flatwasher 1/4”

2

Lug, Lift Options: Right Side (1532E3/1932E3) Right Side (2033E3/2046E3/2646E3/2658E3)

3

1 1 4 4 4

Generator Kit, Retrofit (Potted Circuit Card) Flatwasher 5/16” Bolt 5/16”-18NC x 1 1/4” Locknut 5/16”-18NC Cable Boot, Cable Washer, Nylon Boot, Cable (Not Shown)

LIFT LUG INSTALLATIONS (OPTIONAL) 1532E3/1932E3 2033E3/2046E3/2646E3/2658E3

REV.

Ref. Ref.

2

3 3

2 2

3120763

SECTION 1 FRAME FIGURE 1-7. FRAME MOUNTED COMPONENTS INSTALLATIONS (CONTINUED) FIG & ITEM #

PART NUMBER

702

703 704 705

3539736 4845315 0641610 3311605 4711600 0257372

801

802 803 804

Use 4240147 4240147 3941406 Not Used 4751400 0257266

901 902 903 904

3120763

3760365 0630485 4751600 3311605

DESCRIPTION Lug, Lift Options: Left Side (1532E3/1932E3) Left Side (2033E3/2046E3/2646E3/2658E3) Bolt 3/8”-16NC x 1 1/4” Locknut 3/8”-16NC Flatwasher 3/8” STATIC STRAP INSTALLATION (OPTIONAL)

QTY. 2 2 8 8 8 Ref.

Strap, Static Options: (Prior to S/N 0200103629) (Was P/N 4240084) (S/N 0200103629 to Present) Self Tapping

1

Flatwasher 1/4”

1

TIE-DOWN INSTALLATION D-Ring Bolt, Carriage 3/8”-16NC x 1” Flatwasher 3/8” (Prior to S/N 0200065687) Locknut 3/8”-16NC

REV.

4

1

Ref.

3

2 4 4 4

1-27

S E C T I O N 1 F R A M E

SECTION 1 FRAME S E C T I O N

FIGURE 1-8. BATTERY CHARGER ASSEMBLY

1 F R A M E

1-28

3120763

SECTION 1 FRAME .

FIGURE 1-8. BATTERY CHARGER ASSEMBLY FIG & ITEM #

PART NUMBER 0400178 0400179

1 2

7011509 7018514 7018525

3

4 5 6

7 8 9

7018578 7018598 7011621 7020638 7018582 7020671 7018583 7011590 7018585 7020672

10 7018564 7018506 11 7018555 7020673 12 7020605 7020674 13 7018586 Not Required 14 7020639 7020675 15

16

7018589 7020603 7018537 0259214

101 102 103 104 105

3120763

1060688 0641406 4751400 3311405 1320040

DESCRIPTION

QTY.

REV.

BATTERY CHARGER ASSEMBLIES All except Japanese Spec Japanese Spec

Ref. Ref.

B B

Breaker, Circuit - DC Breaker, Circuit - AC All except Japanese Spec Japanese Spec Board, Circuit All except Japanese Spec Japanese Spec Connector Cord -DC Harness (Not Shown) All except Japanese Spec Japanese Spec Plug, AC Inlet Plug, DC Rectifier Assembly All except Japanese Spec Japanese Spec Relay All except Japanese Spec Japanese Spec SCR All except Japanese Spec Japanese Spec Shunt Assembly All except Japanese Spec Japanese Spec Switch All except Japanese Spec Japanese Spec Transformer All except Japanese Spec Japanese Spec Varistor Assembly All except Japanese Spec Japanese Spec Varistor AC CHARGER CORD INSTALLATION Cable, AC Cord Bolt 1/4”-20NC x 3/4” Flatwasher 1/4” Locknut 1/4”-20NC Clamp

1 A/R 2 1 1

1 F R A M E

1 1 1

1 1 2

1

1

1

1

1

1

1 Ref.

S E C T I O N

1

1 1 1 1 1

1-29

SECTION 1 FRAME S E C T I O N

FIGURE 1-8. BATTERY CHARGER ASSEMBLY (CONTINUED) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

1 F R A M E

1-30

3120763

SECTION 2 GROUND COMPONENTS TABLE OF CONTENTS FIGURE

2-1 2-2 2-3 2-4 2-5

DESCRIPTION

HYDRAULIC COMPONENTS AND COVERS INSTALLATION - 1532E3/1932E3 . . . . . . . . . . .

HYDRAULIC COMPONENTS AND COVERS INSTALLATION - 2033E3/2046E3/2646E3/ 2658E3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ELECTRICAL COMPONENTS INSTALLATIONS (AT GROUND CONTROLS) . . . . . . . . . . . . .

BATTERY INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PAGE

2-2 2-6 2-10 2-14 2-18

S E C T I O N 2 G R O U N D C O M P O N E N T S

3120763

2-1

SECTION 2 GROUND COMPONENTS

24

33

15

23

16 17

2D

10

24

18

5

10

34 29

11 9 30

28 34 38

13

23

10

14

24

3

7

7A

32

20 28 21

9 10 11

31

22

36

C O M P O N E N T S

28 35 38 8

REF. FRAME

24

2

12

35

4

2B 21

G R O U N D

1

27 28

19 2C 2A

2

25

6A

10

6

6B

S E C T I O N

26

FIGURE 2-1. HYDRAULIC COMPONENTS AND COVER INSTALLATION -1532E3/ 1932E3

2-2

3120763

SECTION 2 GROUND COMPONENTS ..

FIGURE 2-1. HYDRAULIC COMPONENTS AND COVER INSTALLATION -1532E3/ 1932E3 FIG & ITEM #

PART NUMBER 0258124 0258125

1 2 2A 2B

2C

2D 3 4 5 6 6A 6B 7 7A 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

3120763

4845818 3600270 7010944 7011041 7010639 7010640 7011042 7010903 7011042 7011044 7011045 7011043 0902365 4751500 4761500 4400414 7020063 Not Available 2120105 2120072 0902221 0641404 4711400 4761400 4641036 1780291 3960389 4567649 4566969 Use 1320030 1340052 3520077 0641816 4751800 3311805 0641408 3311405 4566849 0641412 2200233 0100020 2940098 2560137 0962004 0362566

DESCRIPTION HYDRAULIC COMPONENTS INSTALLATION (STANDARD) HYDRAULIC COMPONENTS INSTALLATION (UL) Tray Weldment Pump/Motor Assembly Coupling Motor Brush, Replacement Brush Spring Pump Seal, Shaft Pump Gasket, Mounting Kit, Pump Gasket Screw, Pump Mounting Latch Mounting Bracket Flatwasher 5/16” Lockwasher 5/16” Tank, Hydraulic Cap Gasket, Neoprene Filter Assembly Element, Filter Bracket Bolt 1/4”-20NC x 5/8” Flatwasher 1/4” Lockwasher 1/4” Valve Assembly (See Figure 2-3 for Breakdown) Door Weldment Seal Tube, Suction - 3/4” Tube, Return - 3/4” Clamp, Hose (Was 1320033 Prior to S/N 0200088491) Breather Plug, Quick Snap Bolt 1/2”-13NC x 2” Flatwasher 1/2” Locknut 1/2”-13NC Bolt 1/4”-20NC x 1” Locknut 1/4”-20NC Spacer Bolt 1/4”-20NC x 1 1/2” Plug, Drain (Prior to S/N 0200071386 Only) Loctite (Prior to S/N 0200071386 Only) Latch Knob Bushing, Flanged Bronze Bar, Hinge

QTY.

REV.

Ref. Ref.

5 4

1 1 1 1 2 8 1 2 1 1 1 4 1 4 4 1 1 1 1 1 1 4 16 3 1 1

S E C T I O N 2 G R O U N D C O M P O N E N T S

34”/86cm

1 1 2 1 1 4 12 4 4 8 2 2 1 A/R 1 1 2 2

2-3

SECTION 2 GROUND COMPONENTS FIGURE 2-1. HYDRAULIC COMPONENTS AND COVER INSTALLATION -1532E3/ 1932E3 (CONTINUED)

S E C T I O N

FIG & ITEM #

PART NUMBER

DESCRIPTION

33 34 35 36 37 38 39

Use 4420037 0641406 0641508 4711500 0641505 0100011 2901207

Tape, Rubatex (Was P/N 4420001 Prior to S/N 0200088491) Bolt 1/4”-20NC x 3/4” Bolt 5/16”-18NC x 1” Flatwasher 5/16” Bolt 5/16”-18NC x 5/8” Loctite Motor Band Kit (Not Shown - UL Machines Only)

QTY.

REV.

2ft./61cm

4 4 3 3 A/R 1

2 G R O U N D C O M P O N E N T S

2-4

3120763

SECTION 2 GROUND COMPONENTS FIGURE 2-1. HYDRAULIC COMPONENTS AND COVER INSTALLATION -1532E3/ 1932E3 (CONTINUED) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S E C T I O N 2 G R O U N D C O M P O N E N T S

3120763

2-5

2-6

101

26

6

27

REF. FRAME

30

28 7

51

26

25

18 15 23 39

5

19

103 102

7

25 7

104

25

9 9A

10 6 20

17

C O M P O N E N T S 19

7

7

29

37

36 32

25

33

25

24

6

REF. FRAME

26 25

8

26

5

32

13

34

7

33

11

3D 35 13

7

7

34

21

15 14 2C

2A

6

2

22

25 26

32

2B 12

4

S E C T I O N

18

3

G R O U N D

16

2

3B 3A 3C

SECTION 2 GROUND COMPONENTS

FIGURE 2-2. HYDRAULIC COMPONENTS AND COVERS INSTALLATION - 2033E3 /2046E3/2646E3/2658E3

3120763

SECTION 2 GROUND COMPONENTS .

FIGURE 2-2. HYDRAULIC COMPONENTS AND COVERS INSTALLATION - 2033E3 /2046E3/2646E3/ 2658E3 FIG & ITEM #

PART NUMBER 0258126 0258127 0258128 0258129

1 4845803 3570998 2

2A 2B 2C 3 3A 3B

3C

3D 4 5 6 7 8 9 9A 10 11 12 13 14 15 16 17 18 19 20 21 22

3120763

4400406 4400422 1120491 3780199 2200233 3600270 7010944 7011041 7010639 7010640 7011042 7010903 7011042 7011044 7011045 7011043 0902477 0641408 4711400 3311405 4845801 2120105 2120072 0641405 3520077 1340052 Use 1320030 2200233 0100020 4641036 0641508 4711500 4761500 4761400 4566849 0641412

DESCRIPTION HYDRAULIC COMPONENTS INSTALLATIONS 2033E3 (Standard) 2033E3 (UL) 2046E3/2646E3/2658E3 (Standard) 2046E3/2646E3/2658E3 (UL) Note: For Power Deck Valve Option See Section 6.

Weldment Hydraulic Tray Options: 2033E3 2046E3/2646E3/2658E3 Hydraulic Tank Options: Prior to S/N 0200070927 S/N 0200070927 to Present Lid O-Ring Plug, Drain Pump/Motor Assembly Coupling Motor Brush, Replacement Brush Spring Pump Seal, Shaft Pump Gasket, Mounting Kit, Pump Gasket Screw, Pump Mounting Bracket, Hydraulic Tank Bolt 1/4”-20NC x 1” Flatwasher 1/4” Locknut 1/4”-20NC Bracket, Hydraulic Pump and Filter Filter Assembly Element, Filter Bolt 1/4”-20NC x 5/8” (Prior to S/N 0200099124) Plug, Quick Snap Breather Clamp, Hose (Was 1320033 Prior to S/N 0200088491) Plug, Drain (Prior to S/N 0200071386 Only) Loctite (Prior to S/N 0200071386 Only) Valve Assembly (See Figure 2-3 for Breakdown) Bolt 5/16”-18NC x 1” Flatwasher 5/16” Lockwasher 5/16” Lockwasher 1/4” Spacer Bolt 1/4”-20NC x 1 1/2”

QTY.

REV.

Ref. Ref. Ref. Ref.

8 8 8 8

1

S E C T I O N 2

1

G R O U N D

1 1 1 1 1 1 2 8 1 2 1 1 1 4 1 2 14 16 1 1 1 2 1 1 2 1 A/R 1 4 11 4 2 2 2

C O M P O N E N T S

2-7

SECTION 2 GROUND COMPONENTS FIGURE 2-2. HYDRAULIC COMPONENTS AND COVERS INSTALLATION - 2033E3 /2046E3/2646E3/ 2658E3 (CONTINUED)

S E C T I O N

FIG & ITEM #

PART NUMBER

23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

0641505 2940099 4751400 0641406 3570996 0181874 0181875 2940045 3311505 4420038 4420037 4567271 4567272 0902476 3571007 2901207 0100011

2 G R O U N D

0258791 0258792

C O M P O N E N T S

101 4060937 3570829 102

103 104

2-8

3941406 0641406 4751400 3311405

DESCRIPTION Bolt 5/16”-18NC x 3/4” Latch Flatwasher 1/4” Bolt 1/4”-20NC x 3/4” Plate, Valve Cover Angle, Latch Stop (Left Hand) Angle, Latch Stop (Right Hand) Latch, Pad Locknut 5/16”-18NC Weatherstrip (Prior to S/N 0200088491 Only) Weatherstrip Tube, Return Tube, Feed Bracket, Hydraulic Tank Plate Motor Band Kit (Not Shown - UL Machines Only) Loctite #242 SIDE COVER INSTALLATIONS 2033E3/2046E3/2646E3 2658E3 Plate, Side Cover Options: 2033E3/2046E3/2646E3 2658E3 Bolt Options: 2033E3/2046E3/2646E3 2658E3 Flatwasher 1/4” (2658E3 Only) Locknut 1/4”-20NC (2658E3 Only)

QTY.

REV.

3 2 16 13 1 1 1 2 2 10”/25.4cm 38”/96.4cm

1 1 1 1 1 A/R

Ref. Ref.

1 2

2

4

4 4

3120763

SECTION 2 GROUND COMPONENTS FIGURE 2-2. HYDRAULIC COMPONENTS AND COVERS INSTALLATION - 2033E3 /2046E3/2646E3/ 2658E3 (CONTINUED) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S E C T I O N 2 G R O U N D C O M P O N E N T S

3120763

2-9

SECTION 2 GROUND COMPONENTS FIGURE 2-3. VALVE ASSEMBLY

S E C T I O N 2 G R O U N D C O M P O N E N T S

2-10

3120763

SECTION 2 GROUND COMPONENTS .

FIGURE 2-3. VALVE ASSEMBLY FIG & ITEM #

PART NUMBER 4641036

1 2 3 4

5 6 7 8 9 9A 9B 10 11 11A 12 13 14 14A 14B 15

15A 15B 16

16A 16B

3120763

Not Serviced 7021300 7021313 7018302 7016351 7022525 7016337 7016337 7021302 7021315 Not Used 7018302 7016351 Not Used 7018981 7012773 7018912 7018943 Use 7018917 7018312 7018313 7018967 7016349 7016352 7021304 7018315 7018304 7016315 7018981 7012773 7018912 7018943 Use 7018917 7021305 7012773 7018993 7018912 7018943 Use 7018917 7021306 7012773 7018993 7018912 7018943 Use 7018917

DESCRIPTION VALVE ASSEMBLY

QTY.

REV.

Ref.

G

Block, Valve Cartridge, Valve (Load Sense) Seal Kit - 7021300 Cartridge Cartridge, Valve (Main Relief) Seal Kit - 7018302 Cartridge Cartridge, Valve (Counterbalance) (was p/n 7021301) Seal Kit - 7021301 Cartridge Seal Kit - 7022525 Cartridge Cartridge, Valve (Shuttle) Seal Kit - 7021302 Cartridge

1 1 1 1 1 1 1 1 4 1

Cartridge, Valve (Lift Relief) Seal Kit - 7018302 Cartridge

1 1

Rexroth Valve Section (Steer) (Was p/n 7021303) Seal Kit - 7021303 & 7018981 Cartridge Nut O-Ring Coil (Was p/n 7012785) Cartridge, Valve (Tow) Seal Kit - 7018312 Cartridge Cartridge Without Coil (Brake) Seal Kit - 7018967 Cartridge Coil Cartridge, Valve (Flow Divider) Seal Kit - 7021304 Cartridge Cartridge, Valve (Check) Seal Kit - 7018304 Cartridge Rexroth Valve Section (Drive) Seal Kit - 7018981 Cartridge Nut O-Ring Coil (Was p/n 7012785) Rexroth Valve Section (Hi-Drive) Seal Kit - 7021305 Cartridge Plug Nut O-Ring Coil (Was p/n 7012785) Rexroth Valve Section (Lift) Seal Kit - 7021306 Cartridge Plug Nut O-Ring Coil (Was p/n 7012785)

1 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1

S E C T I O N 2 G R O U N D C O M P O N E N T S

2-11

SECTION 2 GROUND COMPONENTS FIGURE 2-3. VALVE ASSEMBLY (CONTINUED)

S E C T I O N

FIG & ITEM #

PART NUMBER

17

7021307 7012773 7018993 7018912 7018943 Use 7018917 7018941 7018919 7016351 7018916 7018905 7022520 7023876 7018985 7018942

17A 17B 18 19 20 21 22

2 G R O U N D

23 24

DESCRIPTION Rexroth Valve Section (Posi-Trac) Seal Kit - 7021307 Cartridge Plug Nut O-Ring Coil (Was p/n 7012785) Orifice 1.2mm Cartridge, Valve (Steer Relief) Seal Kit - 7018919 Cartridge Orifice 2.0mm Plug Cartridge, Check Valve Seal Kit -7022520 Cartridge Plug Capscrew, Socket Head #10-24NC x 2”

QTY.

REV.

1 1 1 1 1 1 2 1 1 1 1 1

20

C O M P O N E N T S

2-12

3120763

SECTION 2 GROUND COMPONENTS FIGURE 2-3. VALVE ASSEMBLY (CONTINUED) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S E C T I O N 2 G R O U N D C O M P O N E N T S

3120763

2-13

SECTION 2 GROUND COMPONENTS FIGURE 2-4. ELECTRICAL COMPONENTS INSTALLATIONS (At Ground Controls)

S E C T I O N

202

MODELS 1532E3 1932E3

201 0 00 0 0 1

11

101 9 19 21

2 G R O U N D

10 12

8 7 1

6

4

3 3

C O M P O N E N T S

6

4 6 14 15

5 3

4 4 6 14 15

2 16 1 17 2 16

6 3

202

5 201 12 8

9 10 20 21

0 00 00 1

301 302 303 151

10

305

2-14

MODELS 2033E3 2046E3 2646E3 2658E3

11 304

3120763

SECTION 2 GROUND COMPONENTS .

FIGURE 2-4. ELECTRICAL COMPONENTS INSTALLATIONS (AT GROUND CONTROLS) FIG & ITEM #

PART NUMBER 0258155 0258157 0258158 0258160 0258161 0258162

1

1600289

2 3 4 5

3941406 4751400 4761400

6 7 8 9

10 11

3740131 3740121 3311401 1060712 4460618 4360112 4360432 7019604 7016339 4360471 2860030 4360328 4360289 7012612 4360475 7020175 7020176

12 1704141 1704513 1704140 1704512 13 14 15 16 17 18 19

0100076 4740479 4300133 0100020 4711400 Not Required 4070987

20

4070991

3120763

DESCRIPTION GROUND CONTROLS INSTALLATION OPTIONS: 1532E3/1932E3 - Standard 1532E3/1932E3 - UL 2033E3/2046E3/2646E3/2658E3 - Standard 2033E3/2046E3/2646E3/2658E3 - UL 2033E3/2046E3/2646E3/2658E3 With Power Deck Extension 2033E3/2046E3/2646E3/2658E3 With Power Deck Extension - UL Controller, SMART SystemTM Self Tapping 1/4”-20NC x 3/4” Flatwasher 1/4” Lockwasher 1/4” Relay Options: Relay (Standard Machines) Relay (UL Machines) Nut 1/4”-20NC Cable Assembly (1532E3/1932E3 Machines Only) Connector, Anderson Breaker, Circuit Switch, Keyed Select (Prior to S/N 0200069979) Switch Kit (Includes o-rings, boot and locking ring) Key, Replacement Switch, Keyed Select (S/N 0200069979 to Present) Key, Replacement Switch, Toggle Switch, Emergency Stop (Prior to S/N 0200069828) Boot Switch, Emergency Stop (S/N 0200069828 to Present) Cap Block, Contact Decal - Ground Controls Options: 1532E3/1932E3 (Prior to S/N 0200069979) 1532E3/1932E3 (S/N 0200069979 to Present) 2033E3/2046E3/2646E3/2658E3 (Prior to S/N 0200069979) 2033E3/2046E3/2646E3/2658E3 (S/N 0200069979 to Present) Silicone (Not Shown) Washer, Brass 1/4” Stud, Brass 1/4”-20NC x 1 1/2” Loctite Flatwasher 1/4” (Narrow) (Prior to S/N 0200093627) Shim,.015 (S/N 0200069979 to Present) (1532E3/1932E3 Only) Shim,.125 (S/N 0200069979 to Present) (2033E3/2046E3/2646E3/2658E3 Only)

QTY.

REV.

Ref. Ref. Ref. Ref. Ref.

7 7 7 7 7

Ref.

7

S E C T I O N 2

1 4 A/R A/R

G R O U N D

1 1 A/R 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1

C O M P O N E N T S

A/R 6 3 A/R 4 1 1

2-15

SECTION 2 GROUND COMPONENTS FIGURE 2-4. ELECTRICAL COMPONENTS INSTALLATIONS (AT GROUND CONTROLS) (CONTINUED)

S E C T I O N

FIG & ITEM #

PART NUMBER

21

3910804

DESCRIPTION Screw #8-32NC x 1/4” (S/N 0200069979 to Present)

QTY.

REV.

6

ALARM INSTALLATION S

101

2 G R O U N D

0256959

DESCENT ALARM - 1532E3/1932E3

Ref.

0256960

MOTION ALARM - 1532E3/1932E3

Ref.

0256964

TRAVEL ALARM - 1532E3/1932E3 (PRIOR TO S/N 0200071692)

Ref.

0140033 4761400 3311401

Alarm (Remove Ground Strap Before Installation) Flatwasher 1/4” Nut 1/4”-20NC Harness, Alarm Options: Prior to S/N 0200103404 (Was P/N 4460042) S/N 0200103404 to Present

1 2 2 1

Use 4922656 4922656

151

C O M P O N E N T S

0256961

DESCENT ALARM - 2033E3/2046E3/2646E3/2658E3

Ref.

0256962

MOTION ALARM - 2033E3/2046E3/2646E3/2658E3

Ref.

0256965

TRAVEL ALARM - 2033E3/2046E3/2646E3/2658E3 (PRIOR TO S/N 0200071692)

Ref.

0140033 0641406

Alarm (Remove Ground Strap Before Installation) Bolt 1/4”-20NC x 1” (2033E3/2046E3/2646E3/2658E3 Only) Flatwasher 1/4” Locknut 1/4”-20NC Harness, Alarm Options: Prior to S/N 0200103404 (Was P/N 4460042) S/N 0200103404 to Present

1 2

4711400 3311405 Use 4922656 4922656 0256056 0256058

201 202

2420165 2420179 0256423

301 302 303 304 305

2-16

0641406 4751400 3311405 1060379 3760170

HOURMETER GAUGE INSTALLATION 1532E3/1932E3 (OPTIONAL) HOURMETER GAUGE INSTALLATION 2033E3/2046E3/2646E3/2658E3 (OPTIONAL) Gauge, Hourmeter Filter, Hourmeter KEY ATTACH INSTALLATION (OPTIONAL) Bolt 1/4”-20NC x 3/4” Flatwasher 1/4” Locknut 1/4”-20NC Cable, Lanyard Ring

3 3 2

2 2 —

4 2 1

Ref.

4

Ref.

5

1 1 Ref.

A

1 2 1 1 1

3120763

SECTION 2 GROUND COMPONENTS FIGURE 2-4. ELECTRICAL COMPONENTS INSTALLATIONS (AT GROUND CONTROLS) (CONTINUED) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S E C T I O N 2 G R O U N D C O M P O N E N T S

3120763

2-17

SECTION 2 GROUND COMPONENTS FIGURE 2-5. BATTERY INSTALLATIONS

S E C T I O N

MODELS 1532E3 1932E3

13

9

17 19 30 31 32 33

8 12

10 11

MOUNT TO FRAME

2

4

27 14 7

26 15

16

18

4

3

5

2

(UL)

25 14

5 6 7

6 7

G R O U N D

19 30 31 32

5 7 14 16

20 19 30 31 32 33

14 7 15

1 105

120

C O M P O N E N T S

21

122

121 123

102

133 132 131 114 136 122 123 124

111 107 103 110

110 104

115

110

125 126 127 135 118 LEFT SIDE 119 RIGHT SIDE

109

134 113 113B

113C

101

113A MODELS 2033E3 2046E3 2646E3 2658E3

2-18

MOUNT TO FRAME

123 112

3120763

SECTION 2 GROUND COMPONENTS FIGURE 2-5. BATTERY INSTALLATIONS FIG & ITEM #

PART NUMBER 0258960 0258961

1 2 3

4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

20 21 22 23 24 25 26 27 28

1780290 0181880 Use 0400215 0400215 0641408 4751400 3311401 0100011 0362566 0962004 0641816 4751800 3311801 3960389 0641406 2940098 2560137 1060711 0840031 Use 1061017 1061017 Not Used 4711400 2820088 2820084 4240084 4761400 0902365 3311405 3941404 3820020

29

30 31 32

4751400 4751000 3300429 4740474 0630526

33

0100051

3120763

DESCRIPTION BATTERY INSTALLATIONS - 1532E3/1932E3 Standard Machines UL Machines Battery Door Weldment Angle, Mounting Battery Options: (Prior to S/N 0200112192)(Was P/N 0400169) (S/N 0200112192 to Present) Bolt 1/4”-20NC x 1” Flatwasher 1/4” (Prior to S/N 0200111444) Nut 1/4”-20NC (Prior to S/N 0200111444) Loctite #242 Bar, Hinge Bushing, Flanged Bronze Bolt 1/2”-13NC x 2” Flatwasher 1/2” Nut 1/2”-13NC Seal 1/4”-20NC x 3/4” Latch Knob Cable - 12in/30.5cm (Prior to S/N 0200081384) Boot (Right Hand) Cable - 9in/23cm Options: (Prior to S/N 0200112192) (Was P/N 1060665) (S/N 0200112192 to Present) Flatwasher 1/4” - Narrow Phenolic 10 x 20 x 1/16 (Not Shown - UL Machines Only) Phenolic 10 x 8 x 1/16 (Not Shown - UL Machines Only) Static Strap (Not Shown - UL Machines Only) Lockwasher 1/4” Bracket, Latch Mounting Locknut 1/4”-20NC Hardware Options (Not Shown - UL Machines Only): Self-Tapping 1/4” x 1/2” (Prior to S/N 0200097289) Pop Rivet (S/N 0200097289 to Present) Flatwasher Options (Not Shown - UL Machines Only): Flatwasher 1/4” (Prior to S/N 0200097289) Flatwasher #10 (S/N 0200097289 to Present) Nut 5/16”-18NC Stainless (Prior to S/N 0200112192) Lockwasher 5/16” Stainless (Prior to S/N 0200112192) Bolt 5/16”-18NC x 1 1/4” Stainless (Prior to S/N 0200112192) Grease, Battery

QTY.

REV.

Ref. Ref.

4 5

1 2 4

2 11 4 A/R 2 2 4 8 4

S E C T I O N 2 G R O U N D

34”/86.4cm

7 1

1 1 8 3

C O M P O N E N T S

12 4 2 1 1 1 6 4

4

8 8 8 A/R

2-19

SECTION 2 GROUND COMPONENTS FIGURE 2-5. BATTERY INSTALLATIONS (CONTINUED)

S E C T I O N

FIG & ITEM #

0258611 0258619 0258106 0258107 0258625 0258624 101 102

2 G R O U N D C O M P O N E N T S

PART NUMBER

4845802 0400169 Use 0400215 0400215

103 104 105 106 107 108 109 110 111 112 113 113A 113B 113C 114

115 116 117

Use 0400216 0400216 4845873 0181622 0791608 Not Used 3311608 Not Used 4845130 0962004 3538844 0641412 1060710 1060243 4460778 4460443 Use 1061017 1061017 0840031 2820084 2820098 2820087

118 119 120 121 122 123 124 125

2-20

2940100 2940101 4220166 0641424 3311405 4711400 0641408 3311001

DESCRIPTION BATTERY INSTALLATIONS 2033E3/2046E3/2646E3/2658E3 Standard Machines Hi Output Machines UL Machines - 2033E3/2046E3/2646E3 UL Machines - 2658E3 UL Hi Output - 2033E3/2046E3/2646E3 UL Hi Output - 2658E3

QTY.

REV.

Ref. Ref. Ref. Ref. Ref. Ref.

7 8 8 8 8 8

Battery Door Weldment Battery Options: Battery - Standard Battery - UL Options: (Prior to S/N 0200112192) (Was P/N 0400169) (S/N 0200112192 to Present) Battery - Hi Output Options: (Prior to S/N 0200112192) (Was P/N 0400151) (S/N 0200112192 to Present) Hinge Angle, Battery Hold-down Bolt 3/8”-16NC x 1”

1

Locknut, Flanged 3/8”-16NC

8

Hinge Bushing, Flanged Bronze Plate Bolt 1/4”-20 x 1 1/2” Cable, Battery Cable Connector, Anderson Terminal Eyelet Cable, Battery Options: (Prior to S/N 0200112192) (Was P/N 1060665) (S/N 0200112192 to Present) Boot, Terminal Phenolic 10 x 10 x 1/16 (Not Shown - UL Machines Only) Phenolic 6 x 30 x 1/16 (Not Shown - UL Machines Only) (2658E3) Phenolic 10 x 30 x 1/16 (Not Shown - UL Machines Only) (2033E3/2046E3/2646E3) Latch, Folding T-Handle (Left Side) Latch, Folding T-Handle (Right Side) Stop, Door Bolt 1/4”-20NC x 1” Locknut 1/4”-20NC Flatwasher 1/4” Narrow Bolt 1/4”-20NC x 1” Nut #10-24NC (Standard Machines Only)

2 8 2 2 1

4 4

4

2 1 8

9ft/2.74m

2 4 3

8 10 1 1 1 1 1 1 4 14 3 8

3120763

SECTION 2 GROUND COMPONENTS FIGURE 2-5. BATTERY INSTALLATIONS (CONTINUED) FIG & ITEM #

PART NUMBER

126 127 128 129 130

3311005 4751000 4761000 3820020 4751000 2820094

131 132 133 134 135 136

3300429 4740474 0630526 4761400 3311401 0100051

DESCRIPTION Locknut #10-24NC (UL Machines Only) Flatwasher #10 Lockwasher #10 (Standard Machines Only) Pop Rivet (Not Shown UL Machines Only) Flatwasher #10 (Not Shown UL Machines Only) Phenolic 3 1/2 x 30 x 1/16 (Not Shown - UL Machines Only) (2658E3) Nut 5/16”-18NC (Prior to S/N 0200112192) Lockwasher 5/16” (Prior to S/N 0200112192) Bolt 5/16”-18NC x 1 1/4” (Prior to S/N 0200112192) Lockwasher 1/4” Nut 1/4”-20NC Grease, Battery

QTY.

REV.

8 8 8 A/R A/R 1 8 8 8 2 2 A/R

S E C T I O N 2 G R O U N D C O M P O N E N T S

3120763

2-21

SECTION 2 GROUND COMPONENTS FIGURE 2-5. BATTERY INSTALLATIONS (CONTINUED)

S E C T I O N

FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

2 G R O U N D C O M P O N E N T S

2-22

3120763

SECTION 3 SCISSOR ARMS TABLE OF CONTENTS FIGURE

3-1 3-2 3-3 3-4 3-5

DESCRIPTION

SCISSOR ARMS INSTALLATION - 1532E3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SCISSOR ARMS INSTALLATION - 1932E3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SCISSOR ARMS INSTALLATION - 2033E3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SCISSOR ARMS INSTALLATION - 2046E3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SCISSOR ARMS INSTALLATION - 2646E3/2658E3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PAGE

3-2 3-6 3-10 3-14 3-18

S E C T I O N 3 S C I S S O R A R M S

3120763

3-1

SECTION 3 SCISSOR ARMS FIGURE 3-1. SCISSOR ARMS INSTALLATION - 1532E3

S E C T I O N

8

21 304

301 307

21

4

18

3 S C I S S O R

302

19

42 10

6

12

44

41

10

16

16

33

17

45

33 44 40

17 45

201 203

39 43

38 43

16

44 9

17 45

A R M S

37 33 41

5 21

14 16

16 45 9

17 33 44 36

2 201 203

9 44 33

17 45

44 6 201 203

42

15 41

13

33 16

10

1

44 10 33

17 45

45

201 203 101

44

16 17 21 15

19

13

3-2

3120763

SECTION 3 SCISSOR ARMS .

FIGURE 3-1. SCISSOR ARMS INSTALLATION - 1532E3 FIG & ITEM #

PART NUMBER 0258173

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17 18 19 20 21 22 to 32 33 34 35 36 37 38 39 40 41 42 43 44 45

0200598 0200599 Not Used 0200618 0200602 0200603 Not Used 0200619 Use 3422951 3422951 3422698 Not Used 3422496 3422495 1683500 3340629 4740438 3760387 0641522 0641520 Not Used 3311505 Not Used 0962010 Not Used Not Used 4846024 3340841 4240125 4240128 0641508 0641620 0641624 0641628 4711600 3311605 2902103 0252586

101

3120763

3340841

DESCRIPTION SCISSOR ARMS INSTALLATION - 1532E3

QTY.

REV.

Ref.

7/G

Arm Weldment (Bottom Inboard) Arm Weldment (Lower Mid Inboard)

1 1

Arm Weldment (Top Inboard) Arm Weldment (Bottom Outboard) Arm Weldment (Mid Outboard)

1 1 2

Arm Weldment (Top Outboard) Pin Options: Prior to S/N 0200101173 (p/n was 3422697) S/N 0200101173 to Present Pin

1 6

Pin Pin Lift Cylinder Assembly (See Section 5 for Breakdown) Pad, Slide Block Washer, Special Ring, Retaining Bolt 5/16”-18NC x 2 3/4” Bolt 5/16”-18NC x 2 1/2”

2 2 1 4 14 14 2 2

Locknut 5/16”-18NC

5

Bushing

14

Weldment, Safety Prop Pad, Strap Strap Bolt 5/16”-18NC x 1” Bolt 3/8”-16NC x 2 1/2” Bolt 3/8”-16NC x 3” Bolt 3/8”-16NC x 3 1/2” Washer 3/8” Locknut 3/8”-16NC ———————— Kit, Arm (Includes Items 1,2,4,5,6 & 8)

1 3 2 1 2 6 4 4 16 14

ARM PADS INSTALLATION Pad

S E C T I O N 3

8

S C I S S O R A R M S

1 Ref.

3

16

3-3

SECTION 3 SCISSOR ARMS FIGURE 3-1. SCISSOR ARMS INSTALLATION - 1532E3 (CONTINUED) FIG & ITEM #

PART NUMBER 0258907

201 202 203

S E C T I O N

1120503 Not Used 0100081 0258114

3 S C I S S O R

301 302 303

3571108 4740480 4460071

304 305 306 307 308 309 310 311 312

3450304 4240033 4240018 4751600 2820025 2540002 1320061 4240127 4060807

DESCRIPTION ARM CAPS INSTALLATION Cap

QTY.

REV.

Ref.

2/B

16

Loctite #454 CABLE/HOSE CLAMPS INSTALLATION

Ref.

5/D

Cable Tie, Bent 1 Plastic Insert 2 Strain Relief (Not Shown - Located on Platform) (Prior to S/N 1 0200071187 Only) Pin, Cotter 2 Tie Strap 7.5” (Not Shown) 10 Tie Strap 15” (Not Shown) 9 Washer 3/8” Wide 2 Plastic, Spring Guard (Prior to S/N 0200061642 Only) A/R 6in/15.2cm Loom (S/N 0200082955 to Present) (Not Shown) Clamp (S/N 0200082955 to Present) (Not Shown) 2 Tie Strap 21” (Not Shown) 4 Shield, Flexible Trim (Not Shown) 1.3ft/.4m

A R M S

3-4

3120763

SECTION 3 SCISSOR ARMS FIGURE 3-1. SCISSOR ARMS INSTALLATION - 1532E3 (CONTINUED) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S E C T I O N 3 S C I S S O R A R M S

3120763

3-5

SECTION 3 SCISSOR ARMS FIGURE 3-2. SCISSOR ARMS INSTALLATION - 1932E3

S E C T I O N 3 S C I S S O R A R M S

3-6

3120763

SECTION 3 SCISSOR ARMS .

FIGURE 3-2. SCISSOR ARMS INSTALLATION - 1932E3 FIG & ITEM #

PART NUMBER 0258174

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17 18 19 20 21 22 to 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47

0200643 0200599 0200600 0200601 0200602 0200644 0200641 0200604 Use 3422951 3422951 3422698 0200642 3422496 3422495 1683500 3340629 4740438 3760387 0641522 0641520 Not Used 3311505 Not Used 0962010 0641524 Not Used 4846024 3340841 4240125 4240128 0641508 0641620 0641624 0641628 4711600 3311605 4751500 4711500 2902104 0252587

101

3120763

3340841

DESCRIPTION SCISSOR ARMS INSTALLATION - 1932E3

QTY.

REV.

Ref.

6/G

Arm Weldment (Bottom Inboard) Arm Weldment (Lower Mid Inboard) Arm Weldment (Upper Mid Inboard) Arm Weldment (Top Inboard) Arm Weldment (Bottom Outboard) Arm Weldment (Mid Outboard) Arm Weldment (Mid Outboard) Arm Weldment (Top Outboard) Pin Options: Prior to S/N 0200101173 (p/n was 3422697) S/N 0200101173 to Present Pin Arm Weldment (Mid Outboard) Pin Pin Lift Cylinder Assembly (See Section 5 for Breakdown) Pad, Slide Block Washer, Special Ring, Retaining Bolt 5/16”-18NC x 2 3/4” Bolt 5/16”-18NC x 2 1/2”

1 1 1 1 1 2 1 1 10

Locknut 5/16”-18NC

14

Bushing, Excelite Bolt 5/16”-18NC x 3”

20 8

Weldment, Safety Prop Pad, Strap Strap Bolt 5/16”-18NC x 1” Bolt 3/8”-16NC x 2 1/2” Bolt 3/8”-16NC x 3” Bolt 3/8”-16NC x 3 1/2” Flatwasher 3/8” Locknut 3/8”-16NC Flatwasher 5/16” Flatwasher 5/16” Narrow ———————— Kit, Arm (Includes Items 1 - 8)

1 3 2 1 2 8 4 8 24 20 8 8

ARM PADS INSTALLATION Pad

S E C T I O N 3

10 1 2 2 1 4 20 20 2 2

S C I S S O R A R M S

1 Ref.

3

24

3-7

SECTION 3 SCISSOR ARMS FIGURE 3-2. SCISSOR ARMS INSTALLATION - 1932E3 (CONTINUED) FIG & ITEM #

PART NUMBER 0258908

201 202 203

S E C T I O N 3 S C I S S O R

DESCRIPTION ARM CAPS INSTALLATION

QTY.

REV.

Ref.

3/B

1120503 1120518 0100084

1/8” Wall Thickness Arm Tube - Cap 3/16” Wall Thickness Arm Tube - Cap Adhesive, HV2200 Rubber

10 14 A/R

0258115

CABLE/HOSE CLAMPS INSTALLATION

Ref.

301 302 303

3571108 4740480 4460071

304 305 306 307 308 309 310 311 312

3450304 4240033 4240018 4751600 2820025 2540002 1320061 4240127 4060807

5/D

Cable Tie, Bent 2 Plastic Insert 4 Strain Relief (Not Shown - Located on Platform) (Prior to S/N 1 0200071187 Only) Pin, Cotter 4 Tie Strap 7.5” (Not Shown) 19 Tie Strap 15” (Not Shown) 6 Washer 3/8” Wide 4 Plastic, Spring Guard (Prior to S/N 0200061642 Only) A/R 6in/15.2cm Loom (S/N 0200082955 to Present) (Not Shown) Clamp (S/N 0200082955 to Present) (Not Shown) 2 Tie Strap 21” (Not Shown) 4 Shield, Flexible Trim (Not Shown) 1.3ft/.4m

A R M S

3-8

3120763

SECTION 3 SCISSOR ARMS FIGURE 3-2. SCISSOR ARMS INSTALLATION - 1932E3 (CONTINUED) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S E C T I O N 3 S C I S S O R A R M S

3120763

3-9

SECTION 3 SCISSOR ARMS FIGURE 3-3. SCISSOR ARMS INSTALLATION - 2033E3 43

S E C T I O N

33

302 7 49 15

11

304 41

3 S C I S S O R A R M S

20

33

16

301 307

4

17 6

10

33 15

33 8

15

8

16

16 35 37 39 21

5 20

33 15

33 22

33

3

15 15

8

101

8

16

16 8

6

33

2

14 38 16 16

15

33

9 15

36 24 48

50

19 46

8

8

16 41

15

15 16 44

33

41

42

18 42

14

40

41 13 36 202 203

3-10

201 203

3120763

SECTION 3 SCISSOR ARMS .

FIGURE 3-3. SCISSOR ARMS INSTALLATION - 2033E3 FIG & ITEM #

PART NUMBER 0258083 0259369 0258778

1 2

3 4

0200565 0200624 0200566

5

3120763

QTY.

REV.

Ref. Ref. Ref.

8 5 8

Not Used

0200567 0200670

6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 to 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46

DESCRIPTION SCISSOR ARMS INSTALLATION - 2033E3 Standard Machines without Power Deck Standard Machines with Power Deck 1000# Capacity Machines

0200568 0200623 0200569 0200570 3422711 3422712 3422714 3422713 Not Used 3422709 3340629 4740438 3760387 0641522 0630523 3321801 3311505 3340841 1683627 Not Used 0962220 Not Used 0641508 0641620 4240128 4846024 4240125 0641638 3311605 4711600 4845560 4845559 Not Used 4711800

Arm Weldment (Lower Inboard) Options: Standard Machines 1000# Capacity Machines Arm Weldment (Mid Inboard) Arm Weldment (Upper Inboard) Options: Machines without Power Deck Machines with Power Deck Arm Weldment (Bottom Outboard) Options: Standard Machines 1000# Capacity Machines Arm Weldment (Mid Outboard) Arm Weldment (Top Outboard) Pin Pin Pin Pin

1

2 1 14 2 2 2

Pin Pad, Slide Block Washer, Special Ring, Retaining Bolt 5/16”-18NC x 2 3/4” Bolt Nut Locknut 5/16”-18NC Pad, Lift Cylinder Assembly (See Section 5 for Breakdown)

2 2 18 18 2 8 8 4 3 1

Bushing, Garmax

32

Bolt 5/16”-18NC x 1” Bolt 3/8”-16NC x 2 1/2” Strap Weldment, Safety Prop Strap Bolt 3/8”-16NC x 4 3/4” Locknut 3/8”-16NC Flatwasher 3/8” Narrow Weldment, Stationary Pivot (Top) Weldment, Stationary Pivot (Bottom)

2 8 1 1 2 8 16 18 2 2

Flatwasher

8

1 1

S E C T I O N 3

1

S C I S S O R A R M S

3-11

SECTION 3 SCISSOR ARMS FIGURE 3-3. SCISSOR ARMS INSTALLATION - 2033E3 (CONTINUED) FIG & ITEM #

PART NUMBER

47 48 49 50

4240033 0681610 0641618 0962234

S E C T I O N

2902105 2902109 2902106 0252586 101

3

3340841 0258120

S C I S S O R

201 202 203

1120500 1120501 0100084

0258116 0259313

A R M S

3-12

301 302 303

0362801 4740480 4460071

304 305 306 307 308 309 310 311 312 313

3450404 4240033 4240018 4751500 1320061 2540002 4240127 4060807 0641406 3311405

DESCRIPTION Tie Strap (Not Shown) Bolt 3/8”-16NC x 1 1/4” Bolt 3/8”-16NC x 2 1/4” Bushing, Garmax ———————— Kit, Arm Options (Includes Items 2 - 7): Standard Machines without Power Deck Standard Machines with Power Deck 1000# Capacity Machines ARM PADS INSTALLATION Pad ARM CAPS INSTALLATION 3/16” Wall Thickness Arm Tube - Cap 1/4” Wall Thickness Arm Tube - Cap Adhesive, HV2200 Rubber CABLE/HOSE CLAMPS INSTALLATIONS Prior to S/N 0200056690 S/N 0200056690 to Present Bar, Cable Rod Plastic Insert Strain Relief (Not Shown - Located on Platform) (Prior to S/N 0200082955) Pin, Cotter Tie Strap 7.5” (Not Shown) Tie Strap 15” (Not Shown) Washer 5/16” Wide Clamp (Not Shown - Located on Platform) Loom (S/N 0200082955 to Present) (Not Shown) Tie Strap 21” (Not Shown) Shield, Flexible Trim (Not Shown) Bolt, 1/4-20NC x 3/4” (Not Shown) Lock Nut (Not Shown)

QTY.

REV.

3 2 2 4 1

Ref.

3

16 Ref.

3

14 2 A/R

Ref. Ref.

4/D 4/C

2 4 1 4 16 8 4 2 6in/15.2cm

3 1.3ft/.4m 2 2

3120763

SECTION 3 SCISSOR ARMS FIGURE 3-3. SCISSOR ARMS INSTALLATION - 2033E3 (CONTINUED) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S E C T I O N 3 S C I S S O R A R M S

3120763

3-13

SECTION 3 SCISSOR ARMS FIGURE 3-4. SCISSOR ARMS INSTALLATION - 2046E3

39

S E C T I O N 3 S C I S S O R

41

302 8 50 14

13

304 41 18

15

27

4

26 6

48

41 14

41 11

14

11

15

15 44 46 47

45

49

5 27

41

A R M S

301 307

14

41 28

41

14 14

11

2

11

15

15 11

15

6

43 15 15

14

41

9 14

17 16 38

51

22 24

1

41

11

11

15 18

14

14 15 40

41

18 21 19 101 18

21

23 21

25

20

18 10 17 201 203

3-14

202 203

3120763

SECTION 3 SCISSOR ARMS .

FIGURE 3-4. SCISSOR ARMS INSTALLATION - 2046E3 FIG & ITEM #

PART NUMBER 0258084 0259370

1 2 3 4

5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 to 37 38 39 40 41 42 43 44 45 46 47 48 49 50

3120763

0200626 0200588 Not Used 0200625 0200671 0200589 0200569 Not Used 0200590 3422712 3422709 3422711 Not Used 3422713 4740438 3760387 0681610 0641620 3311605 0641630 0641638 4711600 3321801 0630523 4711800 3340629 0641522 3311505 1683627 Not Used 0100011 4845560 4845559 0962220 Not Used 4845849 0641508 4711500 4240128 4240125 3422485 3340841 0641618

DESCRIPTION SCISSOR ARMS INSTALLATION - 2046E3 Standard Machines without Power Deck Standard Machines with Power Deck

QTY.

REV.

Ref. Ref.

9 5

Arm Weldment (Lower Inboard) Arm Weldment (Mid Inboard)

1 1

Arm Weldment (Upper Inboard) Options: Machines without Power Deck Machines with Power Deck Arm Weldment (Bottom Outboard) Arm Weldment (Mid Outboard)

1

Arm Weldment (Top Outboard) Pin Pin Pin

1 2 2 14

Pin Washer, Special Ring, Retaining Bolt 3/8”-16NC x 1 1/4” Bolt 3/8”-16NC x 2 1/2” Locknut 3/8”-16NC Bolt 3/8”-16NC x 3 3/4” Bolt 3/8”-16NC x 4 3/4” Flatwasher Nut Bolt Flatwasher 1/2” Pad, Slide Block Bolt 5/16”-18NC x 2 3/4” Locknut 5/16”-18NC Lift Cylinder Assembly (See Section 5 for Breakdown)

2 18 18 2 8 18 2 6 16 8 8 8 2 2 6 1

Loctite #242 Weldment, Stationary Pivot (Top) Weldment, Stationary Pivot (Bottom) Bushing, Garmax

A/R 2 2 32

Weldment, Safety Prop Bolt 5/16”-18NC x 1” Flatwasher 5/16” Narrow Strap Strap Pin Pad, PVC Bolt 3/8”-16NC x 2 1/4”

1 2

S E C T I O N 3 S C I S S O R A R M S

1 4 4 2 4 2 3 2

3-15

SECTION 3 SCISSOR ARMS FIGURE 3-4. SCISSOR ARMS INSTALLATION - 2046E3 (CONTINUED) FIG & ITEM #

PART NUMBER

51

0962234

S E C T I O N

2902107 2902110 0252586 101

3340841 0258120

201 202 203

3 S C I S S O R A R M S

3-16

DESCRIPTION Bushing, Garmax ———————— Kit, Arm Options (Includes Items 1,2,4,5,6 & 8): Standard Machines without Power Deck Standard Machines with Power Deck ARM PADS INSTALLATION Pad ARM CAPS INSTALLATION

QTY. 4 1

Ref.

Ref.

3/16” Wall Thickness Arm Tube - Cap 1/4” Wall Thickness Arm Tube - Cap Adhesive, HV2200 Rubber

14 2 A/R

0258116

CABLE/HOSE CLAMPS INSTALLATION

Ref.

0362801 4740480 4460071

304 305 306 307 308 309 310 311 312 313

3450304 4240033 4240018 4751500 1320061 2540002 4240127 4060807 0641406 3311405

Bar, Cable Rod Plastic Insert Strain Relief (Not Shown - Located on Platform) (Prior to S/N 0200082955 Only) Pin, Cotter Tie Strap 7.5” (Not Shown) Tie Strap 15” (Not Shown) Washer 5/16” Wide Clamp (Not Shown - Located on Platform) Loom (S/N 0200082955 to Present) (Not Shown) Tie Strap 21” (Not Shown) Shield, Flexible Trim (Not Shown) Bolt, 1/4-20NC x 3/4” (Not Shown) Lock Nut (Not Shown)

3

16

1120500 1120501 0100084

301 302 303

REV.

3

4/D

1 2 1 2 14 8 2 A/R 6in/15.2cm

3 1.3ft/.4m 2 2

3120763

SECTION 3 SCISSOR ARMS FIGURE 3-4. SCISSOR ARMS INSTALLATION - 2046E3 (CONTINUED) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S E C T I O N 3 S C I S S O R A R M S

3120763

3-17

SECTION 3 SCISSOR ARMS FIGURE 3-5. SCISSOR ARMS INSTALLATION - 2646E3/2658E3

S E C T I O N 3 S C I S S O R A R M S

3-18

3120763

SECTION 3 SCISSOR ARMS .

FIGURE 3-5. SCISSOR ARMS INSTALLATION - 2646E3/2658E3 FIG & ITEM #

PART NUMBER 0258085 0259371

1 2 3 4

5 6 7 8 9 10 11 12 13

14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 to 37 38 39

40 41 42 43 44 45 46

3120763

0200593 0200588 0200597 0200592 0200672 0200589 0200569 0200596 0200590 3422712 3422709 3422751 3422711 3422713 Not Required 4740438 3760387 0681610 0641620 3311605 0641630 0641638 4711600 3321801 0630523 4711800 3340629 0641522 3311505 1683628 Not Used 0100011 4845560 Not Required 4845559 0962220 Not Used 4845849 0641508 4711500 4240128

DESCRIPTION SCISSOR ARMS INSTALLATION - 2646E3/2658E3 Machines without Power Deck Machines with Power Deck Arm Weldment (Lower Inboard) Arm Weldment (Mid Inboard) Arm Weldment (Mid Upper Inboard) Arm Weldment (Upper Inboard) Options: Machines without Power Deck Machines with Power Deck Arm Weldment (Bottom Outboard) Arm Weldment (Mid Outboard) Arm Weldment (Mid Outboard) Arm Weldment (Top Outboard) Pin Pin Pin Pin Pin Options: Machines without Power Deck Machines with Power Deck Washer, Special Ring, Retaining Bolt 3/8”-16NC x 1 1/4” Bolt 3/8”-16NC x 2 1/2” Locknut 3/8”-16NC Bolt 3/8”-16NC x 3 3/4” Bolt 3/8”-16NC x 4 3/4” Flatwasher 3/8” Narrow Nut Bolt Flatwasher 1/2” Pad, Slide Block Bolt 5/16”-18NC x 2 3/4” Locknut 5/16”-18NC Lift Cylinder Assembly (See Section 5 for Breakdown) Loctite #242 Weldment, Stationary Pivot (Top) Options: Machines without Power Deck Machines with Power Deck Weldment, Stationary Pivot (Bottom) Bushing, Garmax Weldment, Safety Prop Bolt 5/16”-18NC x 1” Flatwasher 5/16” Narrow Strap

QTY.

REV.

Ref. Ref.

10 6

1 1 1 1

1 2 2 1 2 2 6 14 2

S E C T I O N 3 S C I S S O R

24 24 2 10 24 2 10 24 8 8 8 2 2 6 1

A R M S

A/R 2

2 44 1 4 4 2

3-19

SECTION 3 SCISSOR ARMS FIGURE 3-5. SCISSOR ARMS INSTALLATION - 2646E3/2658E3 (CONTINUED) FIG & ITEM #

PART NUMBER

47 48 49 50 51

4240125 3422485 3340841 0641618 0962234

S E C T I O N

2902108 2902111 0252587 101

3

3340841 0258121

S C I S S O R

201 202 203

1120500 1120501 0100084 0258117 0259218

301 302 303

A R M S

3-20

0362801 4740480

304 305 306 307 308 309 310

Use 4460071 4460071 3450304 4240033 4240018 4711500 1320061 2540002 4060807

311

0641406

312

3311405

313 314

4240127 4060807

DESCRIPTION Strap Pin Pad, PVC Bolt 3/8”-16NC x 2 1/4” Bushing, Garmax ———————— Kit, Arm Options (Includes Items 1 - 8): Machines without Power Deck Machines with Power Deck ARM PADS INSTALLATION Pad ARM CAPS INSTALLATION 3/16” Wall Thickness Arm Tube - Cap 1/4” Wall Thickness Arm Tube - Cap Adhesive, HV2200 Rubber CABLE/HOSE CLAMPS INSTALLATION (2646E3) CABLE/HOSE CLAMPS INSTALLATION (2658E3)

QTY.

REV.

4 2 3 2 4 1

Ref.

3

24 Ref.

3

14 10 A/R Ref. Ref.

7 6

Bar, Cable Rod 2 Plastic Insert 4 Strain Relief Options (Not Shown - Located on Platform): 1 Prior to S/N 0200063629 (Was p/n 4460049) S/N 0200063629 to S/N 0200082955 Pin, Cotter 4 Tie Strap 7.5” (Not Shown) 24 Tie Strap 15” (Not Shown) 3 Flatwasher 5/16” Narrow 4 Clamp (Not Shown - Located on Platform) 1 1ft/0.30m Loom (S/N 0200082955 to Present) (Not Shown) 0.4ft/1.0cm Shield, Flex Trim (Not Shown) (2658E3 Only) (Prior to S/N 0200082955) Bolt 1/4”-20NC x 3/4” (S/N 0200099108 to Present) (Not 2 Shown - Located on Frame) Locknut 1/4”-20NC (S/N 0200099108 to Present) (Not Shown 2 - Located on Frame) Tie Strap 21” (Not Shown) 3 Shield, Flexible Trim (Not Shown) 1.3ft/.4m

3120763

SECTION 4

PLATFORM

TABLE OF CONTENTS FIGURE

4-1 4-2 4-3 4-4 4-5 4-6 4-7 4-8 4-9 4-10 4-11 4-12

3120763

DESCRIPTION

PLATFORM INSTALLATION - MANUALLY OPERATED EXTENSION . . . . . . . . . . . . . . . . . . . .

HANDRAILS AND EXTENSION INSTALLATION - STANDARD HANDRAILS (MANUALLY OPERATED EXTENSION) (1532E3/1932E3) . . . . . . . . . . . . . . . . . . . . . . . . . . . .

HANDRAILS AND EXTENSION INSTALLATION - STANDARD HANDRAILS (MANUALLY OPERATED EXTENSION) (2033E3/2046E3) . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PLATFORM ACCESS INSTALLATION - STANDARD HANDRAILS (MANUALLY OPERATED EXTENSION) (1532E3/1932E3/2033E3/2046E3). . . . . . . . . . . . . . .

HANDRAILS AND EXTENSION INSTALLATION - FOLDDOWN HANDRAILS (MANUALLY OPERATED EXTENSION) (1532E3/1932E3) . . . . . . . . . . . . . . . . . . . . . . . . . . . .

HANDRAILS AND EXTENSION INSTALLATION - FOLDDOWN HANDRAILS (MANUALLY OPERATED EXTENSION) (2033E3/2046E3/2646E3/2658E3). . . . . . . . . . . . . . .

PLATFORM ACCESS INSTALLATION - FOLDDOWN HANDRAILS (MANUALLY OPERATED EXTENSION). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PLATFORM AND EXTENSION INSTALLATION - POWER OPERATED (2033E3/2046E3/2646E3/2658E3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

HANDRAILS INSTALLATION - STANDARD HANDRAILS (POWER OPERATED EXTENSION) (2033E3/2046E3/2646E3/2658E3) . . . . . . . . . . . . . . . . . . . . . . . . .

HANDRAILS INSTALLATION - FOLDDOWN HANDRAILS (POWER OPERATED EXTENSION) (2033E3/2046E3/2646E3/2658E3) . . . . . . . . . . . . . . . . . . . . . . . . .

PLATFORM CONSOLE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CONTROLLER ASSEMBLY - PQ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PAGE

4-2 4-10

S E C T I O N

4-14 4-18 4-24 4-28 4-34 4-42

4

4-46

P L A T F O R M

4-52 4-56 4-60

4-1

SECTION 4

PLATFORM

FIGURE 4-1. PLATFORM INSTALLATION - MANUALLY OPERATED EXTENSION 801 816 810 803 820

806 807 808 802

401

S E C T I O N

804

MODELS 1532E 1932E 510 503 504 509 510 511

1

108 109 110 111

507

106 4 105 8 104

102

504 503

501

3

302 504

4

108

502 512

852 853

602 REAR 703 702 FRONT 705 601 701

2 5 6 7 8

306 307 301 303 304 302 305

503 501

P L A T F O R M

NOTE: MOUNTED TO FRONT OF PLATFORM EXTENSION

505 506

509 508 855 857 858

101 112

LOCATED AT FRAME

851 854 864 865 858 859 602 702

207 206 205 204 203 551 552

HL 704 RH 706

401

601 701 202

54 55

551 552 561

860

360

51

361 359 358 357 356

560

352 52 53 56 57

556 555 MODELS 2033E 2046E 2646E 2658E

559

210

553 554

352 351 557 353 558

201 LOCATED AT FRAME

NOTE: MOUNTED TO FRONT OF PLATFORM EXTENSION

4-2

3120763

SECTION 4

PLATFORM

FIGURE 4-1. PLATFORM INSTALLATION - MANUALLY OPERATED EXTENSION FIG & ITEM #

PART NUMBER

0258178 0258176 0258179

PLATFORM INSTALLATIONS - 1532E3/1932E3 Note: Replacement decals must be ordered separately - See Section 8.

1532E3/1932E3 (Standard) 1532E3 (With Anchor Rings) 1932E3 (With Anchor Rings)

3510688 3510659 3510659 3340629 3422733 0681520 0641522 4751500 4711500 3311505

Platform Assembly W/Extension Options: 1532E3/1932E3 (Standard) 1532E3 (With Anchor Rings) 1932E3 (With Anchor Rings) Block, Slide Pad Pin, Attach Bolt 5/16”-18NC x 2 1/2” Bolt 5/16”-18NC x 2 3/4” Flatwasher 5/16” Flatwasher 5/16” Narrow Locknut 5/16”-18NC

0258091 0258092 0258093 0258094 0258095 0258096

PLATFORM INSTALLATIONS 2033E3/2046E3/2646E3/2658E3 Note: Replacement decals must be ordered separately - See Section 8.

2033E3 (Standard) 2033E3 (With Anchor Rings) 2046E3/2646E3 (Standard) 2046E3/2646E3 (With Anchor Rings) 2658E3 (Standard) 2658E3 (With Anchor Rings)

3510697 3510663 3510698 3510665 3510699 3510667 0561332 3422655 0630485 3311605 0681610 0100011

Platform Assembly W/Extension Options: 2033E3 (Standard) 2033E3 (With Anchor Rings) 2046E3/2646E3 (Standard) 2046E3/2646E3 (With Anchor Rings) 2658E3 (Standard) 2658E3 (With Anchor Rings) Block, Slide Pad Pin, Attach Bolt 3/8”-16NC x 1” Locknut 3/8”-16NC Bolt 3/8”-16NC x 1 1/4” Loctite #242

1

2 3 4 5 6 7 8

51

52 53 54 55 56 57

3120763

DESCRIPTION

QTY.

REV.

Ref. Ref. Ref. Ref.

3 2 2

S E C T I O N

1 1 1 4 2 2 8 8 8 10

4 P L A T F O R M

Ref. Ref. Ref. Ref. Ref. Ref. Ref.

2 2 2 2 2 2

1

2 2 A/R A/R 2 A/R

4-3

SECTION 4

PLATFORM

FIGURE 4-1. PLATFORM INSTALLATION - MANUALLY OPERATED EXTENSION (CONTINUED) FIG & ITEM #

PART NUMBER

0258267 0258269 0258268 0258270

S E C T I O N

101

102 103 104 105

4460138 Not Available 4460051 Not Used 0860038 4460190 4460347 4460346 Not Available

4 106

P L A T F O R M

107 108 109 110 111 112

4060092 4060700 Not Available Not Used 4751400 3311405 0641405 3571479 1703464

0258271 0258272 0258273 0258274 201 4460138 Not Available 202

203 204 205

4460051 Not Available Not Used 0860038 4460190 4460347 4460346

4-4

DESCRIPTION 110 VOLT RECEPTACLE INSTALLATIONS 1532E3/1932E3 (OPTIONAL) 1532E3/1932E3 (Standard Option) 1532E3/1932E3 (G.F.I. Receptacle) 1532E3/1932E3 (UL Machines) 1532E3/1932E3 (Export) Connector, Plug Options: (Standard/G.F.I./UL) (Export) Connector Box, Receptacle Terminal, Receptacle Options: (Standard) (UL Isolated Ground) (G.F.I.) (Export) Shield, Weatherproof Cover Options: (Standard/UL) (G.F.I.) (Export) Flatwasher 1/4” Locknut 1/4”-20NC Bolt 1/4”-20NC x 5/8” Plate, Mounting - Receptacle Box Decal, AC Power 110 VOLT RECEPTACLE INSTALLATIONS 2033E3/2046E3/2646E3/2658E3 (OPTIONAL) 2033E3/2046E3/2646E3/2658E3 (Standard Option) 2033E3/2046E3/2646E3/2658E3 (UL Machines) 2033E3/2046E3/2646E3/2658E3 (G.F.I. Receptacle) 2033E3/2046E3/2646E3/2658E3 (Export) Connector, Plug Options: (Standard/G.F.I./UL) (Export) Connector Options: (Standard/G.F.I./UL) (Export) Box, Receptacle Terminal, Receptacle Options: (Standard) (UL) (G.F.I.)

QTY.

REV.

Ref. Ref. Ref. Ref.

3 3 3 4

1 1 2 1 1 1 1

1 1

2 2 2 1 1

Ref. Ref. Ref. Ref.

3 3 3 3

1

1 2 1 1 1 1

3120763

SECTION 4

PLATFORM

FIGURE 4-1. PLATFORM INSTALLATION - MANUALLY OPERATED EXTENSION (CONTINUED) FIG & ITEM #

PART NUMBER

205 (cont’d) 206

Not Available

207 208 209 210

4060092 4060700 Not Available 3900294 Not Used Not Used 1703464 Not Available

0258254 0258256 301

1060308

302 303 304 305 306 307

4460051 2820025 4240033 4240018 1320061 0641512

0258258 0258262 0258260 0258263 351

1060308

352 353 354 355 356 357 358 359 360 361

4460051 2820025 4240033 4240018 1320061 0641505 4751500 3311505 2540002 0641512

3120763

DESCRIPTION

QTY.

(Export) Shield, Weatherproof Cover Options: (Standard/UL) (G.F.I.) (Export) Self Drilling Screw #10-16 x 1”

1 1

Decal, AC Power Options: (Standard/G.F.I./UL) (Export)

1

RECEPTACLE CABLE INSTALLATIONS (OPTIONAL) 1532E3 1932E3

REV.

S E C T I O N

4

Ref. Ref.

3 3

4

Cable Options: 35ft/10.67m 1532E3 44ft/13.41m 1932E3 Connector 1 Plastic Spring Guard (Prior to S/N 0200061642 Only) 1.5ft/.46m Tie Strap A/R Tie Strap A/R Clamp 1 Bolt 5/16”-18NC x 1 1/2” 1 RECEPTACLE CABLE INSTALLATIONS (OPTIONAL) 2033E3/2046E3 (Manually Operated Extension) 2033E3/2046E3 (Power Deck Extension) 2646E3/2658E3 (Manually Operated Extension) 2646E3/2658E3 (Power Deck Extension)

Ref. Ref. Ref. Ref.

P L A T F O R M

3 2 3 2

Cable 12/3 Options: 48ft/14.63m 2033E3/2046E3 51ft/15.54m 2646E3/2658E3 51ft/15.54m 2033E3/2046E3/2646E3/2658E3 (With Power Deck Extension) Connector 1 Plastic Spring Guard (Prior to S/N 0200061642 Only) 1.5ft/.46m Tie Strap (Not Shown) A/R Tie Strap (Not Shown) A/R Clamp 5 Bolt 5/16”-18NC x 5/8” 2 Flatwasher 5/16” 2 Locknut 5/16”-18NC 2 Grommet A/R Bolt 5/16”-18NC x 1 1/2” 1

4-5

SECTION 4

PLATFORM

FIGURE 4-1. PLATFORM INSTALLATION - MANUALLY OPERATED EXTENSION (CONTINUED) FIG & ITEM #

PART NUMBER 0255963 0259463 0258213

S E C T I O N

0259466 0256200 0259464 0258214 0259467 0256198 0259465 0258215

4

0259468

P L A T F O R M

0270049 0258216 0259469

401

2920093 7016630 1060341 1060680 1060341 1060680 1060341 1060680 1060341 1060680 4360164 3536089 0901930 4460049 4460071 3300048 0840025

4-6

DESCRIPTION WORKLIGHTS INSTALLATIONS (OPTIONAL) 1532E3 Prior to S/N 0200063475 1532E3 S/N 0200063475 to Present 1532E3 Prior to S/N 0200063475 With Folddown Rails 1532E3 S/N 0200063475 to Present With Folddown Rails 1932E3 Prior to S/N 0200063475 1932E3 S/N 0200063475 to Present 1932E3 Prior to S/N 0200063475 With Folddown Rails 1932E3 S/N 0200063475 to Present With Folddown Rails 2033E3/2046E3 Prior to S/N 0200063475 2033E3/2046E3 S/N 0200063475 to Present 2033E3/2046E3 Prior to S/N 0200063475 With Folddown Rails 2033E3/2046E3 S/N 0200063475 to Present With Folddown Rails 2033E3 S/N 0200071692 to Present With Power Deck Option 2646E3/2658E3 Prior to S/N 0200063475 With Folddown Rails 2646E3/2658E3 S/N 0200063475 to Present With Folddown Rails Worklight Assembly Bulb (1 Per Assembly) Cable Options: (Not Shown) 1532E3 Prior to S/N 0200063475 1532E3 S/N 0200063475 to Present 1932E3 Prior to S/N 0200063475 1932E3 S/N 0200063475 to Present 2033E3/2046E3 Prior to S/N 0200063475 2033E3/2046E3 S/N 0200063475 to Present 2646E3/2658E3 Prior to S/N 0200063475 2646E3/2658E3 S/N 0200063475 to Present Breaker, Circuit - 5 Amp (Not Shown) Plate, Mounting Options: Prior to S/N 0200063475 S/N 0200063475 to Present Connector, Strain Relief (Not Shown) Options: Prior to S/N 0200089301 S/N 0200089301 to Present Locknut, Conduit (Not Shown) Boot, Cable

QTY.

REV.

Ref. Ref. Ref.

5 2 1

Ref.

2

Ref. Ref. Ref.

4 2 1

Ref.

2

Ref. Ref. Ref.

C 2 1

Ref.

2

Ref.

2

Ref.

1

Ref.

2

2 2 A/R 40ft/12.2m 32ft/9.8m 48ft/14.6m 38ft/11.6m 54ft/16.5m 51ft/15.6m 61ft/18.6m 61ft/18.6m

1 2

1

1 1

3120763

SECTION 4

PLATFORM

FIGURE 4-1. PLATFORM INSTALLATION - MANUALLY OPERATED EXTENSION (CONTINUED) FIG & ITEM #

PART NUMBER 0254171 0257398 0259061

501 0940060 0940057 502

503 504

505 506 507

4844586 4844414 4761400 3311401 3311405 0940061 4844585 0362273 0362666 0362831

508

509 510 511

0641407 0641412 4751400 0940065 0641416 0641412

512

0902519 0257367 0259062 0257397 0259063

551 0940080 0940081 552

553 554

3120763

4845496 4845497 Not Required 0940057 4844414

DESCRIPTION BUMPER PADS INSTALLATION - 1532E3/1932E3 BUMPER PADS INSTALLATION - 2033E3 BUMPER PADS POWER DECK EXTENSION INSTALLATION - 2033E3 Pad, Bumper Options: (Side) 1532E3/1932E3 2033E3 Bar, Bumper Options: (Side Outer) 1532E3/1932E3 2033E3 Lockwasher 1/4” (1532E3/1932E3) Hardware Options: Nut 1/4”-20NC 1532E3/1932E3 Locknut 1/4”-20NC 2033E3 Pad, Bumper (Front) Rail, Bumper (Front Outer) Rail, Bumper (Inner) Options: 1532E3/1932E3 2033E3 2033E3 With Power Deck Extension Bolt Options: Bolt 1/4”-20NC x 7/8” (1532E3/1932E3) Bolt 1/4”-20NC x 1 1/2” (2033E3) Flatwasher 1/4” Pad, Bumper (Rear) Bolt Options: Bolt 1/4”-20NC x 2” Bolt 1/4”-20NC x 1 1/2” (2033E3 With Power Deck Extension) Bracket (2033E3 With Power Deck Extension) BUMPER PADS INSTALLATION - 2046E3/2646E3 BUMPER PADS POWER DECK EXTENSION INSTALLATION - 2046E3/2646E3 BUMPER PADS INSTALLATION - 2658E3 BUMPER PADS POWER DECK EXTENSION INSTALLATION - 2658E3 Pad, Bumper Options: (Rear) 2046E3/2646E3 2658E3 Bar, Bumper Options: (Rear Outer) 2046E3/2646E3 (2658E3) With Power Deck Extension Pad, Bumper (Side) Rail, Bumper (Side)

QTY.

REV.

Ref. Ref. Ref.

A 1 2

S E C T I O N

2 2 2 2 16 A/R

1 1 2

4 P L A T F O R M

4

20 2 4

2 Ref. Ref.

2 2

Ref. Ref.

2 2

2

2

2 2

4-7

SECTION 4

PLATFORM

FIGURE 4-1. PLATFORM INSTALLATION - MANUALLY OPERATED EXTENSION (CONTINUED) FIG & ITEM #

PART NUMBER

555 556 557

4751400 3311405 0940079 0940082

S E C T I O N

558

559 560 561

4845495 4845498 0902519 0362831 0641412 0257664

601 602

4 P L A T F O R M

3340612 4240018

0259681 0259945 0259682 0270836 701

3340612

702 703

4240018 1670918 1670922 1670857

704 1670919 1670923 705 1670920 1670924 1670856 706 1670921 1670925

4-8

DESCRIPTION

QTY.

Flatwasher 1/4” Locknut 1/4”-20NC Pad, Bumper Options: (Front) 2046E3/2646E3 (2658E3) Rail, Bumper (Front) 2046E3/2646E3 (2658E3) Bracket (With Power Deck Extension) Rail Bumper (Inner) (With Power Deck Extension) Bolt 1/4”-20NC x 1 1/2” (With Power Deck Extension)

A/R A/R 1

TOP RAIL PADDING INSTALLATION - 2033E3/2046E3/ 2646E3/2658E3 (PRIOR TO S/N 0200070220)

Ref.

Pad Tie Straps TOP RAIL PADDING INSTALLATIONS (S/N 0200085647 TO PRESENT) 2046E3 2646E3 2658E3 2033E3 Pad Options: 2046E3/2646E3/2033E3 2658E3 Tie Straps Cover, Rear Platform Rail Options: 2046E3/2646E3 2658E3 2033E3 Cover, Left Side Platform Rail Options: 2046E3/2033E3 2646E3/2658E3 Cover, Front Platform Rail Options: 2046E3/2646E3 2658E3 2033E3 Cover, Right Side Platform Rail Options: 2046E3/2033E3 2646E3/2658E3

REV.

1

2 2 6 2

24ft/7.3m A/R Ref. Ref. Ref. Ref. Ref.

1 1 1 1

A/R 22ft/6.7m 24ft/7.3m A/R 1

1

1

1

3120763

SECTION 4

PLATFORM

FIGURE 4-1. PLATFORM INSTALLATION - MANUALLY OPERATED EXTENSION (CONTINUED) FIG & ITEM #

801 802 803 804 805 806 807 808 809 810 811 to 815 816 817 to 819 820

PART NUMBER

2

Ref.

4360215 0902392 3900184 3300373 Not Used 0721004 4751000 3311005 Not Used 1060341 Not Used 4460428 Not Used 0100011

Switch Bracket Screw, Button Head #10-24NC x 5/8” Nut, Joint Connector 1 1/4”

4 4 8 8

Screw #10-24NC x 1/2” Flatwasher #10 Locknut #10

8 8 8

4360477 0902578 0902579 4460662 0641404 0641413

857 858 859

4751400 0100011 3911428 3911432

860

3120763

REV.

PERIMETER SWITCHES INSTALLATION (PRIOR TO S/N 0200070220)

851 852 853 854 855 856

866 to 876

QTY.

0257665

0272788 0259684 0259685

861 862 863 864 865

DESCRIPTION

3300151 2080063 Not Used 4240033 2540017 2820030 1060680

Cable 16/2

30ft./9.1m

Strain Relief

4

Loctite #242

A/R

PERIMETER SWITCHES INSTALLATIONS (S/N 0200070220 TO PRESENT) 1532E3/1932E3 2033E3/2046E3 2646E3/2658E3

S E C T I O N 4

Ref. Ref. Ref. Ref.

Switch Bracket, Right Side Bracket, Left Side Strain Relief Bolt 1/4”-20NC x 1/2” Bolt 1/4”-20NC x 1 5/8” (Not Shown) (Located on Platform Extension) Flatwasher 1/4” Loctite #242 Screw Options: Screw 1/4”-20NC x 1 3/4” (Prior to S/N 0200098334) Screw 1/4”-20NC x 2” (S/N 0200098334 to Present) Nut Options: Nut, Acorn 1/4”-20NC (Prior to S/N 0200098334) Fastener 1/4”-20NC (S/N 0200098334 to Present)

A/R 2 2 7 10 2

Strap, Tie (Not Shown) Grommet (Not Shown) Shrink Cable 16/2 Options: 2046E3 2646E3/2658E3

40 2

P L A T F O R M

1 3 4

20 A/R 8

8

20in/50.8cm

49ft./14.9m 53ft/16.2m

Not Used

4-9

SECTION 4

PLATFORM

FIGURE 4-2.HANDRAILS AND EXTENSION INSTALLATION - STANDARD HANDRAILS (MANUALLY OPERATED EXTENSION) (1532E3/1932E3) 202

203

113 202

S E C T I O N

108

109

207 105

201 109

203 205 2

114

204

116 208

206

LOCATED ON PLATFORM CHANNEL

116 115 101

4 P L A T F O R M

204

202

1 124

6 4 5

3

4 123 301 307

303

125 126

407 408 409 410

308 304 302 109 301

302 305

115 127

306

108

411 403

109 104

107 402 405

401 105 109 121 120 119

107 106 505 504

118 117 105 109 102

109 103

501

503 S/N 0200097289 TO PRESENT

4-10

506 404 415 416 502

406 412 404 PRIOR TO S/N 0200097289

507

3120763

SECTION 4

PLATFORM

FIGURE 4-2. HANDRAILS AND EXTENSION INSTALLATION - STANDARD HANDRAILS (MANUALLY OPERATED EXTENSION) (1532E3/1932E3) FIG & ITEM #

PART NUMBER 0258134

1 2 3 4 5 6

3641263 3641265 3311405 4751400 0641420 0840035 2901987 0258969

101

102 103 104 105 106

107 108 109 110 to 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127

3120763

3510707 3510727 3537619 0641510 0641512 3311505 3860059 3860091 3860059 0181684 0641406 4751500 Not Used 2560088 0641405 3311405 4711400 3841233 3322202 3760348 4752200 1320224 Not Used 3571035 3820019 4750800 3820020 3020022

DESCRIPTION HANDRAILS INSTALLATION Handrail - Right Side Handrail - Left Side Locknut 1/4”-20NC Flatwasher 1/4” Bolt 1/4”-20NC x 2 1/2” Boot, Rail Pocket ———————— Kit, Rails (Includes Items 1 & 2)

QTY.

REV.

Ref.

3

1 1 4 8 4 4 1

PLATFORM EXTENSION INSTALLATION

Ref.

Extension Weldment Options: Prior to S/N 0200069200 S/N 0200069200 to Present Roller Mounting - Extension Bolt 5/16”-18NC x 1 1/4” Bolt 5/16”-18NC x 1 1/2” Locknut 5/16”-18NC Roller Options: Prior to S/N 0200098156 S/N 0200098156 to S/N 0200098498 S/N 0200098498 to Present Angle, Stop Bolt 1/4”-20NC x 3/4” Flatwasher 5/16”

1

6

S E C T I O N 4

4 15 1 18 4

P L A T F O R M

4 1 20

Grip Handle Bolt 1/4”-20NC x 5/8” Locknut 1/4”-20NC Flatwasher 1/4” Narrow Roller Support Rod Jam Nut 3/4”-10NF Snap Ring Flatwasher 3/4” Clamp 5/8”

1 12 13 4 4 4 4 4 1

Plate, Placard Pop Rivet 3/16” Flatwasher #10 (Prior to S/N 0200069200 Only) Pop Rivet 3/16” Lube, Lithium Grease

1 2 8 4 A/R

4-11

SECTION 4

PLATFORM

FIGURE 4-2. HANDRAILS AND EXTENSION INSTALLATION - STANDARD HANDRAILS (MANUALLY OPERATED EXTENSION) (1532E3/1932E3) (CONTINUED) FIG & ITEM #

PART NUMBER

0258969 See Note

S E C T I O N 4 P L A T F O R M

201 202

0641516 2980113

203 204 205 206 207 208

2901573 3841074 3422723 4160078 0361912 2940061 0901830

See Note 0258969

301 302 303 304 305 306 307 308

3422950 0641507 3573073 3422949 0902750 0901830 4740513 3430406

0256667 0256664 401 402 403 404 405 406

4-12

4360277 4360236 4360278 4460052 3900168 4920140

DESCRIPTION

QTY.

PLATFORM EXTENSION LOCK INSTALLATION OPTIONS: Prior to S/N 0200104330 S/N 0200104330 to S/N 0200108196 Note: No exact S/N break exists for Lock Mechanism. S/N 0200104330 to S/N 0200108196 installations could be built with either configuration (See items 301-308)

Ref.

Bolt 5/16”-18NC x 2” Release Lever Assembly -----------------------------------------Extension Latch Kit Rod, Release Rollpin 1/8” x 7/8” Spring Bar, Latch Latch Weldment Bracket, Latch PLATFORM EXTENSION LOCK INSTALLATION OPTIONS: S/N 0200104330 to S/N 0200108196 S/N 0200108196 to Present Note: No exact S/N break exists for Lock Mechanism. S/N 0200104330 to S/N 0200108196 installations could be built with either configuration (See items 301-308) Pin, 5/16” Rue Ring Stainless Bolt 5/16”-18NC x 7/8” Plate, Foot Latch Rollout Pin, Step Plunger Assembly Bracket, Latch Weldment Bracket, Extension Latch Washer-spec, 1/4-20NC Stainless Pin, 1/4” x 3/4” OPTIONAL PLATFORM EXTENSION LIMIT SWITCHES INSTALLATIONS (PRIOR TO S/N 0200097289) 1532E3 1932E3 Switch, Limit Actuator, Switch Roller and Arm Connector, Strain Relief Screw, Special Lockwire

REV.

Ref. Ref. Ref.

2 1 Ref. 1 2 1 1 1 2

1

Ref. Ref. Ref. Ref.

2 2 1 1 1 2 1 1

Ref. Ref.

— —

1 1 1 2 2 2

3120763

SECTION 4

PLATFORM

FIGURE 4-2. HANDRAILS AND EXTENSION INSTALLATION - STANDARD HANDRAILS (MANUALLY OPERATED EXTENSION) (1532E3/1932E3) (CONTINUED) FIG & ITEM #

PART NUMBER

407 408 409 410 411 412

3534995 3931416 3311401 4761400 3520052 1060341

413 414 415 416

4460320 Not Used 0960239 3300047

0270714 501 502 503 504 505 506 507 508

0902689 4360437 4460662 3310801 4760800 3900329 4922464 Not Used 0256784

3641145 3641146 0630511 3520072

3120763

DESCRIPTION Plate, Mounting Bolt, Socket Head 1/4”-20NC x 1” Nut 1/4”-20NC Lockwasher 1/4” Plug, Cap Cable Options: 1532E3 1932E3 Plug (Not Shown) Bushing Locknut OPTIONAL PLATFORM EXTENSION LIMIT SWITCHES INSTALLATIONS (S/N 0200097289 TO PRESENT) 1532E3/1932E3 Bracket, Switch Mounting Switch, Limit Connector, Strain Relief Nut #8-32NC Lockwasher #8 Screw Harness, Wire

RAIL HEIGHT EXTENSIONS INSTALLATION (CALIFORNIA SPEC) (NOT SHOWN) Extender Weldment (Side) Extender Weldment (End) Screw, Self Tapping Plug, Tube

QTY.

REV.

1 2 2 2 1

S E C T I O N

40ft/12.2m 46ft/14.02m

1 1 1

Ref.

B

1 1 1 2 2 2 1

Ref.

A

2 1 6 6

4-13

4 P L A T F O R M

SECTION 4

PLATFORM

FIGURE 4-3.HANDRAILS AND EXTENSION INSTALLATION - STANDARD HANDRAILS (MANUALLY OPERATED EXTENSION) (2033E3/2046E3)

202

203

113

S E C T I O N

202

2

108

207

109

105

201 109

203 205 204

114 116 208

206 1

4 P L A T F O R M

204

202

116 115

5

LOCATED ON PLATFORM CHANNEL

101 3 4

124

303

301 307

123 6 125 126

308 304 302 109 301

7

407 408 409 410

302 305

127

306 109 104 105 109 121

120

107 114

106

118 117 105 109 102

403

119

115

402 405

401

109 103 404 415 416

4-14

107

406 412 404

3120763

SECTION 4

PLATFORM

FIGURE 4-3. HANDRAILS AND EXTENSION INSTALLATION - STANDARD HANDRAILS (MANUALLY OPERATED EXTENSION) (2033E3/2046E3) FIG & ITEM #

PART NUMBER 0258136

1 2 3 4 5 6 7

3641264 3641266 3311405 4751400 0641420 0840035 3520072 2901988

0258970 0258971 101

102 103 104 105 106

107 108 109 110 to 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127

3120763

3510708 3510709 3537619 0641510 0641512 3311505 3860059 3860091 0181684 0641406 4751500 Not Used 2560088 0641405 3311405 4711400 3841233 3322202 3760348 4752200 1320224 Not Used 3571035 3820019 4750800 3820020 3020022

DESCRIPTION HANDRAILS INSTALLATION Handrail - Right Side Handrail - Left Side Locknut 1/4”-20NC Flatwasher 1/4” Bolt 1/4”-20NC x 2 1/2” Boot, Rail Pocket Plug ———————— Kit, Rails (Includes Items 1 & 2) PLATFORM EXTENSION INSTALLATION OPTIONS: 2033E3 2046E3

QTY.

REV.

Ref.

3

1 1 4 8 4 4 2

S E C T I O N

1

Ref. Ref.

Extension Weldment Options: 2033E3 2046E3 Roller Mounting - Extension Bolt 5/16”-18NC x 1 1/4” Bolt 5/16”-18NC x 1 1/2” Locknut 5/16”-18NC Roller Options: Prior to S/N 0200098156 S/N 0200098156 to Present Angle, Stop Bolt 1/4”-20NC x 3/4” Flatwasher 5/16”

4 1 A/R

Grip Handle Bolt 1/4”-20NC x 5/8” Locknut 1/4”-20NC Flatwasher 1/4” Roller Support Rod Jam Nut 3/4”-10NF Snap Ring Flatwasher 3/4” Clamp

1 12 A/R 4 4 4 4 4 1

Plate, Placard Pop Rivet 3/16” Flatwasher #10 (Prior to S/N 0200069200 Only) Pop Rivet 3/16” Lube, Lithium Grease

1 2 8 4 A/R

5 5

4 P L A T F O R M

1 1 4 15 1 18 4

4-15

SECTION 4

PLATFORM

FIGURE 4-3. HANDRAILS AND EXTENSION INSTALLATION - STANDARD HANDRAILS (MANUALLY OPERATED EXTENSION) (2033E3/2046E3) (CONTINUED) FIG & ITEM #

PART NUMBER

0258970 See Note 0258971 See Note

S E C T I O N 4 P L A T F O R M

201 202

0641516 2980113

203 204 205 206 207 208

2901573 3841074 3422723 4160078 0361912 2940061 0901830

See Note 0258970 See Note 0258971

301 302 303 304 305 306 307 308

3422950 0641507 3573073 3422949 0902750 0901830 4740513 3430406 0256664

401 402 403

4-16

4360277 4360236 4360278

DESCRIPTION

QTY.

PLATFORM EXTENSION LOCK INSTALLATION OPTIONS: 2033E3 (Prior to S/N 0200104330) 2033E3 (S/N 0200104330 to S/N 0200108196) 2046E3 (Prior to S/N 0200104330) 2046E3 (S/N 0200104330 to S/N 0200108196) Note: No exact S/N break exists for Lock Mechanism. S/N 0200104330 to S/N 0200108196 installations could be built with either configuration (See items 301-308)

Ref. Ref. Ref. Ref. Ref.

Bolt 5/16”-18NC x 2” Release Lever Assembly ----------------------------------------Extension Latch Kit Rod, Release Rollpin 1/8” x 7/8” Spring Bar, Latch Latch Weldment Bracket, Latch PLATFORM EXTENSION LOCK INSTALLATION OPTIONS: 2033E3 (S/N 0200104330 to S/N 0200108196) 2033E3 (S/N 0200108196 to Present) 2046E3 (S/N 0200104330 to S/N 0200108196) 2046E3 (S/N 0200108196 to Present) Note: No exact S/N break exists for Lock Mechanism. S/N 0200104330 to S/N 0200108196 installations could be built with either configuration (See items 201- 208) Pin, 5/16” Rue Ring Stainless Bolt 5/16”-18NC x 7/8” Plate, Foot Latch Rollout Pin, Step Plunger Assembly Bracket, Latch Weldment Bracket, Extension Latch Washer-spec, 1/4-20NC Stainless Pin, 1/4” x 3/4” OPTIONAL PLATFORM EXTENSION LIMIT SWITCHES INSTALLATION Switch, Limit Actuator, Switch Roller and Arm

REV.

2 1 1 1 2 1 1 1 2

Ref. Ref. Ref. Ref. Ref.

2 2 1 1 1 2 1 1 Ref.

—

1 1 1

3120763

SECTION 4

PLATFORM

FIGURE 4-3. HANDRAILS AND EXTENSION INSTALLATION - STANDARD HANDRAILS (MANUALLY OPERATED EXTENSION) (2033E3/2046E3) (CONTINUED) FIG & ITEM #

PART NUMBER

404 405 406 407 408 409 410 411 412 413 414 415 416

4460052 3900168 4920140 3534995 3931416 3311401 4761400 3520052 1060341 4460320 Not Used 0960239 3300047 0256784

3641145 3641146 0630511 3520072 0256786

3641145 3641147 0630511 3520072

3120763

DESCRIPTION Connector, Strain Relief Screw, Special Lockwire Plate, Mounting Bolt, Socket Head 1/4”-20NC x 1” Nut 1/4”-20NC Lockwasher 1/4” Plug, Cap (Not Shown) Cable Plug (Not Shown) Bushing Locknut RAIL HEIGHT EXTENSIONS INSTALLATION - 2033E3 (CALIFORNIA SPEC) (NOT SHOWN) Extender Weldment (Side) Extender Weldment (End) Screw, Self Tapping Plug, Tube RAIL HEIGHT EXTENSIONS INSTALLATION - 2046E3 (CALIFORNIA SPEC) (NOT SHOWN) Extender Weldment (Side) Extender Weldment (End) Screw, Self Tapping Plug, Tube

QTY.

REV.

2 2 2 1 2 2 2 1

S E C T I O N

46ft/14.02m

1 1 1 Ref.

A

2 1 6 6 Ref.

A

2 1 6 6

4-17

4 P L A T F O R M

SECTION 4

PLATFORM

FIGURE 4-4.PLATFORM ACCESS INSTALLATION - STANDARD HANDRAILS (MANUALLY OPERATED EXTENSION) (1532E3/1932E3/2033E3/2046E3)

S E C T I O N 4 P L A T F O R M

4-18

3120763

SECTION 4

PLATFORM

FIGURE 4-4. PLATFORM ACCESS INSTALLATION - STANDARD HANDRAILS (MANUALLY OPERATED EXTENSION) (1532E3/1932E3/2033E3/2046E3) FIG & ITEM #

PART NUMBER

0259385 0258229 0258234 1

2 3

4565201 4565202 3340612 3300151 2080063

4 5 6 7 8

4751400 0100011 3520072 3911428 3911444 2080065

9 10 11 12

0641608 3311605 4751600 Not Required 4845760

13

14 15 16 17 18

Not Required 3534742 1260136 3010088 2940064 2820097 0641418 2902000

3120763

DESCRIPTION PLATFORM ACCESS (STANDARD GATE) INSTALLATIONS Standard Gate - 1532E3/1932E3 Standard Gate - 2033E3 Standard Gate - 2046E3 Tube, Rail Options: 1532E3/1932E3/2033E3 2046E3 Pad Nut Options: Nut, Acorn 1/4”-20NC (Prior to S/N 0200098334) Fastener, Nut 1/4”-20NC (S/N 0200098334 to Present) Flatwasher 1/4” Wide Loctite #242 (Prior to S/N 0200098334) Plug, Cap Screw 1/4”-20NC x 1 3/4” Screw Options: Screw 1/4”-20NC x 2 3/4” (Prior to S/N 0200098334) Fastener, Screw 1/4”-20NC x 2 3/4” (S/N 0200098334 to Present) Bolt 3/8”-16NC x 1” Locknut 3/8”-16NC Flatwasher 3/8” Weldment, End Rail 1532E3/1932E3/2033E3 2046E3 Kick Plate - Rear 1532E3/1932E3/2033E3 2046E3 Chain Link Hook, Snap Mesh Tubing Bolt 1/4”-20NC x 2 1/4” ———————— Kit, Platform Access - 2046E3 (Includes Items 12 & 13)

QTY.

REV.

Ref. Ref. Ref.

2 4 5

1

1.5ft/.5m A/R

12 A/R 2 A/R 4

S E C T I O N 4 P L A T F O R M

A/R A/R A/R A/R 0 1 A/R 0 1 2ft/.6m 2 1 2ft/.6m A/R 1

4-19

SECTION 4

PLATFORM

FIGURE 4-4. PLATFORM ACCESS INSTALLATION - STANDARD HANDRAILS (MANUALLY OPERATED EXTENSION) (1532E3/1932E3/2033E3/2046E3) (CONTINUED) FIG & ITEM #

PART NUMBER

0258230 0258235

S E C T I O N

101

102 103

4567550 4567550 4567884 3340612 3300151 2080063

104 105 106

4 P L A T F O R M

107 108 109 110 111 112 113 114 115

4751400 0100011 1271410 1271410 4845829 3520072 3911424 3911432 Not Used 3911444 0641608 3311605 4751600 Not Required 4845970

116

117 118 119 120 121 122 123 124 125

126

4-20

Not Required 3534742 3421453 1060379 3760170 1260136 3010088 2940064 2820097 3422369 Not Required 4845745 0641418

DESCRIPTION PLATFORM ACCESS (DRY WALL GATE) INSTALLATIONS Dry Wall Gate - 1532E3/1932E3/2033E3 Dry Wall Gate - 2046E3 Tube, Dry Wall Gate Options: 1532E3/1932E3/2033E3 2046E3 Prior to S/N 57691 2046E3 S/N 57691 to Present Pad Nut Options: Nut, Acorn 1/4”-20NC (Prior to S/N 0200098334) Fastener, Nut 1/4”-20NC (S/N 0200098334 to Present) Flatwasher 1/4” Wide Loctite #242 (Prior to S/N 0200098334) Channel, Dry Wall 1532E3/1932E3/2033E3 2046E3 (Prior to S/N 0200057691) 2046E3 (S/N 0200057691 to Present) Plug, Cap Bolt 1/4”-20NC x 1 1/2” Screw 1/4”-20NC x 2” Screw 1/4”-20NC x 2 3/4” Bolt 3/8”-16NC x 1” Locknut 3/8”-16NC Flatwasher 3/8” Weldment, End Rail (Left Side) Options: 1532E3/1932E3/2033E3 2046E3 Kick Plate - Rear 1532E3/1932E3/2033E3 2046E3 Snapper Pin Cable-Lanyard Ring Chain Link Hook, Snap Mesh Tubing Pin, Plunger Weldment, End Rail (Left Side) Options: 1532E3/1932E3/2033E3 2046E3 Bolt 1/4”-20NC x 2 1/4” ————————

QTY.

REV.

Ref. Ref.

3 5

1

1.5ft/.5m A/R

A/R A/R 2

A/R 3 A/R A/R A/R A/R A/R A/R 0 1 A/R 0 2 1 1 1 2ft/.6m 2 1 2ft/.6m 2 A/R 0 1 4

3120763

SECTION 4

PLATFORM

FIGURE 4-4. PLATFORM ACCESS INSTALLATION - STANDARD HANDRAILS (MANUALLY OPERATED EXTENSION) (1532E3/1932E3/2033E3/2046E3) (CONTINUED) FIG & ITEM #

PART NUMBER 2902001

0259387 0258231 0258236 201

202 203

4565201 4565202 3340612 3300151 2080063

204 205 206 207 208

4751400 0100011 3520072 3911428 3911428 0641418

209 3911444 2080065 210 211 212 213 214 215

0641608 3311605 4751600 4845709 4845708 Not Required 4845760

216 Not Required 3534742 217

218 219 220 221 222

3120763

Use 2080069 2080069 3900267 4711000 2600253 4845710 2940074

DESCRIPTION Kit, Platform Access - 2046E3 (Includes Items 15,16 & 25) PLATFORM ACCESS (SWING GATE) INSTALLATIONS Swing Gate - 1532E3/1932E3 Swing Gate - 2033E3 Swing Gate - 2046E3 Tube, Rail Options: 1532E3/1932E3/2033E3 2046E3 Pad Nut Options: Nut, Acorn 1/4”-20NC (Prior to S/N 0200098334) Fastener, Nut 1/4”-20NC (S/N 0200098334 to Present) Flatwasher 1/4” Wide Loctite #242 Plug, Cap Screw 1/4”-20NC x 1 3/4” Bolt Options: Screw 1/4”-20NC x 1 3/4” Bolt 1/4”-20NC x 2 1/4” Screw Options: Screw 1/4”-20NC x 2 3/4” (Prior to S/N 0200098334) Fastener, Screw 1/4”-20NC x 2 3/4” (S/N 0200098334 to Present) Bolt 3/8”-16NC x 1” Locknut 3/8”-16NC Flatwasher 3/8” Weldment, Platform Access Door Weldment, Platform Access Rail Weldment, End Rail Options: 1532E3/1932E3/2033E3 2046E3 Kick Plate - Rear Options: 1532E3/1932E3/2033E3 2046E3 Fastener, Rivnut #10-32 Options: (Prior to S/N 0200103629) (Was P/N 2080047) (S/N 0200103629 to Present) Screw #10-32 Flatwasher #10 Hinge Weldment, Platform Access Rail Latch

QTY.

REV.

1

Ref. Ref. Ref.

6 8 9

A/R 1 1 1.5ft/.5m A/R

S E C T I O N 4

A/R A/R A/R A/R A/R

P L A T F O R M

A/R

A/R A/R A/R 1 1 A/R 0 2 A/R 0 2 12

12 12 2 1 1

4-21

SECTION 4

PLATFORM

FIGURE 4-4. PLATFORM ACCESS INSTALLATION - STANDARD HANDRAILS (MANUALLY OPERATED EXTENSION) (1532E3/1932E3/2033E3/2046E3) (CONTINUED) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

223 224 225

3911016 3311005 4751000

Bolt #10-24NC x 1” Locknut #10-24NC Flatwasher #10 ———————— Kit, Platform Access - 1532E3/1932E3/ 2033E3 & 2046E3 (Includes Items 13,14 & 21) Kit, Platform Access - 2046E3 (Includes Items 15 & 16)

4 4 4

S E C T I O N

2901993 2902002

REV.

1 1

4 P L A T F O R M

4-22

3120763

SECTION 4

PLATFORM

FIGURE 4-4. PLATFORM ACCESS INSTALLATION - STANDARD HANDRAILS (MANUALLY OPERATED EXTENSION) (1532E3/1932E3/2033E3/2046E3) (CONTINUED) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S E C T I O N 4 P L A T F O R M

3120763

4-23

SECTION 4

PLATFORM

FIGURE 4-5.HANDRAILS AND EXTENSION INSTALLATION - FOLDDOWN HANDRAILS (MANUALLY OPERATED EXTENSION) (1532E3/1932E3)

S E C T I O N

14 16

10

10 14 15 16

10 7

207

201 123

205

11 12

124

13

116

206

118 117 111

4

LOCATED ON PLATFORM CHANNEL

112 102

202 115 117

2

8

208

3

4

4 P L A T F O R M

124

7

15

203

204

111

10

5

10 9

5

108

1

126 109

303

301 307

6 107

308 304 302 109 301

136

302

101

305

106

124 121

306 123 124 134 132 131

125

133 117 133

127

103 105 114

116

130 129 123 124 128

4-24

124 122

3120763

SECTION 4

PLATFORM

FIGURE 4-5. HANDRAILS AND EXTENSION INSTALLATION - FOLDDOWN HANDRAILS (MANUALLY OPERATED EXTENSION) (1532E3/1932E3) FIG & ITEM #

PART NUMBER 0258135

1

2901989

0258101 0258102

PLATFORM EXTENSION INSTALLATION OPTIONS: Standard CSA

2 4846002 4846059 4845777 4567864 4567863 0840035 3520072 0641420 3311405 4751400 3421453 3760170 1060379 0100011 3300151 2080063 16

3911432

101

102 103

3510713 3510712 4845779 3300151 2080063

104 105 106 107 108 109 110

3120763

HANDRAILS INSTALLATION Rail Weldment - Mid Right Side Options: Prior to S/N 0200068540 S/N 0200068540 to Present Rail Weldment - Mid Left Side Options: Prior to S/N 0200068540 S/N 0200068540 to Present Rail Weldment - Top Tube, Rail - Rear Vertical Tube, Rail - Upper Vertical Boot, Rail Pocket Plug, Cap Bolt 1/4”-20NC x 2 1/2” Locknut 1/4”-20NC Flatwasher 1/4” Wide Pin, Snapper Ring Cable-Lanyard Loctite #242 (Prior to S/N 0200098334) Nut Options: Nut, Acorn 1/4”-20NC (Prior to S/N 0200098334) Fastener, Nut 1/4”-20NC (S/N 0200098334 to Present) Screw 1/4”-20NC x 2” ———————— Kit, Rails (Includes Items 1 - 5)

4846001 4846058

3 4 5 6 7 8 9 10 11 12 13 14 15

DESCRIPTION

Not Used 0100011 3520072 4567867 4567868 3571454 Not Used

Extension Weldment Options: Standard CSA Weldment, Extension - Top Rail Nut Options: Nut, Acorn 1/4”-20NC (Prior to S/N 0200098334) Fastener, Nut 1/4”-20NC (S/N 0200098334 to Present) Loctite #242 Plug, Cap Weldment, Extension - Vertical Right Side Weldment, Extension - Vertical Left Side Plate, Placard

QTY.

REV.

Ref.

8

1

S E C T I O N

1

2 2 2 4 4 4 4 8 2 2 2 A/R 8

4 P L A T F O R M

8 1

Ref. Ref.

11 11

1 1 1 8

A/R 2 1 1 1

4-25

SECTION 4

PLATFORM

FIGURE 4-5. HANDRAILS AND EXTENSION INSTALLATION - FOLDDOWN HANDRAILS (MANUALLY OPERATED EXTENSION) (1532E3/1932E3) (CONTINUED)

S E C T I O N

FIG & ITEM #

PART NUMBER

111 112 113 114 115 116 117 118 119 to 120 121 122 123 124 125

4567875 2560088 Not Used 3911432 0641406 0641405 3311405 4711400 Not Used 0641512 0641510 3311505 4751500

4 126 127

P L A T F O R M

128 129 130 131 132 133 134 135 136

3422369 3422744 3820019 3860059 3860091 3860059 3537619 3841233 3322202 3760348 4752200 0181684 1320061 Not Used 3020022

0258101 See Note 0258102 See Note

4-26

201 202

0641516 2980113

203

2901649 3841394

DESCRIPTION Tube, Upper Vertical Rail Grip Handle

QTY. 2 1

Screw 1/4”-20NC x 2” Bolt 1/4”-20NC x 3/4” Bolt 1/4”-20NC x 5/8” Locknut 1/4”-20NC Flatwasher

8 1 A/R 12 4

Bolt 5/16”-18NC x 1 1/2” Bolt 5/16”-18NC x 1 1/4” Locknut 5/16”-18NC Flatwasher 5/16” Pin-Plunger Assembly Options: Prior to S/N 0200069200 S/N 0200069200 to Present Pop Rivets Roller Options: Prior to S/N 0200098156 S/N 0200098156 to S/N 0200098498 S/N 0200098498 to Present Extension Roller Mounting Roller Support Rod Jam Nut 3/4”-10NF Snap Ring Flatwasher 3/4” Angle Clamp, Cable

1 15 18 A/R 2

Lube, Lithium Grease

A/R

PLATFORM EXTENSION LOCK INSTALLATION OPTIONS: Standard (Prior to S/N 0200104330) Standard (S/N 0200104330 to S/N 0200108196) CSA (Prior to S/N 0200104330) CSA (S/N 0200104330 to S/N 0200108196) Note: No exact S/N break exists for Lock Mechanism. S/N 0200104330 to S/N 0200108196 installations could be built with either configuration (See items 301-308) Bolt 5/16”-18NC x 2” Release Lever Assembly ------------------------------------------Extension Latch Kit Rod, Release

REV.

7 4

4 4 4 4 4 4 1

Ref. Ref. Ref. Ref. Ref. Ref.

2 1 1 1

3120763

SECTION 4

PLATFORM

FIGURE 4-5. HANDRAILS AND EXTENSION INSTALLATION - FOLDDOWN HANDRAILS (MANUALLY OPERATED EXTENSION) (1532E3/1932E3) (CONTINUED) FIG & ITEM #

PART NUMBER

204 205 206 207 208

3422723 4160078 0361912 2940061 0901830

See Note 0258101 See Note 0258102

301 302 303 304 305 306 307 308

3120763

3422950 0641507 3573073 3422949 0902750 0901830 4740513 3430406

DESCRIPTION Rollpin 1/8” x 7/8” Spring Bar, Latch Lat ch Weldment Bracket, Latch PLATFORM EXTENSION LOCK INSTALLATION OPTIONS: Standard (S/N 0200104330 to S/N 0200108196) Standard (S/N 0200108196 to Present) CSA (S/N 0200104330 to S/N 0200108196) CSA (S/N 0200108196 to Present) Note: No exact S/N break exists for Lock Mechanism. S/N 0200104330 to S/N 0200108196 installations could be built with either configuration (See items 201-208) Pin, 5/16” Rue Ring Stainless Bolt 5/16”-18NC x 7/8” Plate, Foot Latch Rollout Pin, Step Plunger Assembly Bracket, Latch Weldment Bracket, Extension Latch Washer-spec, 1/4-20NC Stainless Pin, 1/4” x 3/4”

QTY.

REV.

2 1 1 1 2

S E C T I O N

Ref. Ref. Ref. Ref. Ref. Ref.

4 2 2 1 1 1 2 1 1

P L A T F O R M

4-27

SECTION 4

PLATFORM

FIGURE 4-6.HANDRAILS AND EXTENSION INSTALLATION - FOLDDOWN HANDRAILS (MANUALLY OPERATED EXTENSION) (2033E3/2046E3/2646E3/2658E3)

10

S E C T I O N

203

204

207

124 10 14 15 16

10 15

201

7

123

205

11 12

124

13 116

206

208

3

LOCATED ON PLATFORM CHANNEL

118 117

4 P L A T F O R M

14 16

4

5

8

112 2 1

10 9

202

111

10

5

303

102

115 117

301 307

111 108

5 308

6

304 302 307

109

302

301

407 408 107 409 410

305 306

124 121

101

133 127 116

123 124 128

403

124 122 404 415 416

4-28

126

136

123 124 134 132 131

130 129

110

133

411 117

402 405

401

406 412 404

106 125

103 105 114

3120763

SECTION 4

PLATFORM

FIGURE 4-6. HANDRAILS AND EXTENSION INSTALLATION - FOLDDOWN HANDRAILS (MANUALLY OPERATED EXTENSION) (2033E3/2046E3/2646E3/2658E3) FIG & ITEM #

PART NUMBER 0258137

1 4845775 4846056 2

3 4

5 6 7 8 9 10 11 12 13 14 15

4845776 4846057 4845778 4567523 4846039 4567338 0840035 3520072 0641420 3311405 4751400 3421453 3760170 1060379 0100011 3300151 2080063

16

3911430 2901990

0258103 0258104 0258105 101 3510615 3510616 3510617 102 4845721 4845720 4845719 103 3300151 2080063

3120763

DESCRIPTION HANDRAILS INSTALLATION Rail Weldment - Mid Right Side Options: (Prior to S/N 0200068540) (S/N 0200068540 to Present) Rail Weldment - Mid Left Side Options: Prior to S/N 0200068540 S/N 0200068540 to Present Rail Weldment - Top Tube, Rail - Rear Vertical Options: Prior to S/N 0200062591 S/N 0200062591to Present Tube, Rail - Upper Vertical Boot, Rail Pocket Plug, Cap Bolt 1/4”-20NC x 2 1/2” Locknut 1/4”-20NC Flatwasher 1/4” Wide Pin, Snapper Ring Cable-Lanyard Loctite #242 (Prior to S/N 0200098334) Nut Options: Nut, Acorn 1/4”-20NC (Prior to S/N 0200098334) Fastener, Nut 1/4”-20NC (S/N 0200098334 to Present) Screw 1/4”-20NC x 1 7/8” ———————— Kit, Rails (Includes Items 1 - 5) PLATFORM EXTENSION INSTALLATIONS 2033E3 2046E3/2646E3 2658E3 Extension Weldment Options: 2033E3 2046E3/2646E3 2658E3 Weldment, Extension - Top Rail Options: 2033E3 2046E3/2646E3 2658E3 Nut Options: Nut, Acorn 1/4”-20NC (Prior to S/N 0200098334) Fastener, Nut 1/4”-20NC (S/N 0200098334 to Present)

QTY.

REV.

Ref.

9

1

S E C T I O N

1

2 2

4 4 4 4 4 8 2 2 2 A/R 12

4 P L A T F O R M

12 1

Ref. Ref. Ref.

9 9 10

1

1

8

4-29

SECTION 4

PLATFORM

FIGURE 4-6. HANDRAILS AND EXTENSION INSTALLATION - FOLDDOWN HANDRAILS (MANUALLY OPERATED EXTENSION) (2033E3/2046E3/2646E3/2658E3) (CONTINUED)

S E C T I O N 4 P L A T F O R M

FIG & ITEM #

PART NUMBER

104 105 106 107 108 109

Not Used 0100011 3520072 4845724 4845725 Use 3571600

110 111 112 113 114 115 116 117 118 119 to 120 121 122 123 124 125

126 127

128 129 130 131 132 133 134 135 136

4-30

3571600 3570871 3570872 3571011 4567338 2560088 Not Used 3911432 0641406 0641405 3311405 4711400 Not Used 0641512 0641510 3311505 4751500 3422369 3422744 3422369 3820019 3860059 3860091 3537619 3841233 3322202 3760348 4752200 0181684 1320224 Not Used 3020022

DESCRIPTION

QTY.

Loctite #242 (Prior to S/N 0200098334) Plug, Cap Weldment, Extension - Vertical Right Side Weldment, Extension - Vertical Left Side Plate, Placard Options: 2033E3 Prior to S/N 0200061759 (Was P/N 3570870) 2033E3 S/N 0200061759 to Present 2046E3/2646E3 2658E3 Plate, Bottom Placard Tube, Upper Vertical Rail Grip Handle

A/R 2 1 1 1

Screw 1/4”-20NC x 2” Bolt 1/4”-20NC x 3/4” Bolt 1/4”-20NC x 5/8” Locknut 1/4”-20NC Flatwasher (Narrow)

8 1 12 12 4

Bolt 5/16”-18NC x 1 1/2” Bolt 5/16”-18NC x 1 1/4” Locknut 5/16”-18NC Flatwasher 5/16” Pin-Plunger Assembly Options: 2033E3 (Prior to S/N 0200061759) 2033E3 (S/N 0200061759 to Present) 2046E3/2646E3/2658E3 Pop Rivets Roller Options: Prior to S/N 0200098156 S/N 0200098156 to Present Extension Roller Mounting Roller Support Rod Jam Nut 3/4”-10NF Snap Ring Flatwasher 3/4” Angle Clamp, Cable (Prior to S/N 0200099828)

1 15 18 20 2

Grease, Lithium

A/R

REV.

1 2 1

7 4

4 4 4 4 4 4 1

3120763

SECTION 4

PLATFORM

FIGURE 4-6. HANDRAILS AND EXTENSION INSTALLATION - FOLDDOWN HANDRAILS (MANUALLY OPERATED EXTENSION) (2033E3/2046E3/2646E3/2658E3) (CONTINUED) FIG & ITEM #

PART NUMBER

0258103 See Note 0258104 See Note 0258105 See Note

201 202

0641516 2980113

203 204 205 206 207 208

2901649 3841394 3422723 4160078 0361912 2940061 0901830

See Note 0258103 See Note 0258104 See Note 0258105

301 302 303 304 305 306 307 308

3120763

3422950 0641507 3573073 3422949 0902750 0901830 4740513 3430406

DESCRIPTION

QTY.

PLATFORM EXTENSION LOCK INSTALLATION OPTIONS: 2033E3 (Prior to S/N 0200104330) 2033E3 (S/N 0200104330 to S/N 0200108196) 2046E3/2646E3 (Prior to S/N 0200104330) 2046E3/2646E3 (S/N 0200104330 to S/N 0200108196) 2658E3 (Prior to S/N 0200104330) 2658E3 (S/N 0200104330 to S/N 0200108196) Note: No exact S/N break exists for Lock Mechanism. S/N 0200104330 to S/N 0200108196 installations could be built with either configuration (See items 301-308)

Ref.

Bolt 5/16”-18NC x 2” Release Lever Assembly -------------------------------------------------Extension Latch Kit Rod, Release Rollpin 1/8” x 7/8” Spring Bar, Latch Latch Weldment Bracket, Latch PLATFORM EXTENSION LOCK INSTALLATION OPTIONS: 2033E3 (S/N 0200104330 to S/N 0200108196) 2033E3 (S/N 0200108196 to Present) 2046E3/2646E3 (S/N 0200104330 to S/N 0200108196) 2046E3/2646E3 (S/N 0200108196 to Present) 2658E3 (S/N 0200104330 to S/N 0200108196) 2658E3 (S/N 0200108196 to Present) Note: No exact S/N break exists for Lock Mechanism. S/N 0200104330 to S/N 0200108196 installations could be built with either configuration (See items 201-208) Pin, 5/16” Rue Ring Stainless Bolt 5/16”-18NC x 7/8” Plate, Foot Latch Rollout Pin, Step Plunger Assembly Bracket, Latch Weldment Bracket, Extension Latch Washer-spec, 1/4-20NC Stainless Pin, 1/4” x 3/4”

REV.

Ref. Ref. Ref. Ref.

S E C T I O N

Ref. Ref. Ref.

2 1 Ref. 1 2 1 1 1 2

4 2

P L A T F O R M

Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref.

2 2 1 1 1 2 1 1

4-31

SECTION 4

PLATFORM

FIGURE 4-6. HANDRAILS AND EXTENSION INSTALLATION - FOLDDOWN HANDRAILS (MANUALLY OPERATED EXTENSION) (2033E3/2046E3/2646E3/2658E3) (CONTINUED) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

0256664

OPTIONAL PLATFORM EXTENSION LIMIT SWITCHES INSTALLATIONS 2033E3/2046E3

Ref.

— 2

0256668

S E C T I O N

401 402 403 404 405 406 407 408 409 410 411 412

4 P L A T F O R M

413 414 415 416

4-32

4360277 4360236 4360278 4460052 3900168 4920140 3534995 3931416 3311401 4761400 3520052 1060341

4460320 Not Used 0960239 3300047

2646E3/2658E3 Switch, Limit Actuator, Switch Roller and Arm Connector, Strain Relief Screw, Special Lockwire Plate, Mounting Bolt, Socket Head 1/4”-20NC x 1” Nut 1/4”-20NC Lockwasher 1/4” Plug, Cap Cable Options: 2033E3/2046E3 2646E3/2658E3 Plug (Not Shown) Bushing Locknut

Ref. 1 1 1 2 2 2 1 2 2 2 1 46ft/14.02m 54ft/16.46m

1 1 1

3120763

SECTION 4

PLATFORM

FIGURE 4-6. HANDRAILS AND EXTENSION INSTALLATION - FOLDDOWN HANDRAILS (MANUALLY OPERATED EXTENSION) (2033E3/2046E3/2646E3/2658E3) (CONTINUED) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S E C T I O N 4 P L A T F O R M

3120763

4-33

SECTION 4

PLATFORM

FIGURE 4-7.PLATFORM ACCESS INSTALLATION - FOLDDOWN HANDRAILS (MANUALLY OPERATED EXTENSION)

115

S E C T I O N

102

103

3 3

107

4

5 9 21

19 5 8

120 121 122

3

24

25

105 109 104 103 117

4

5 8

8

27

103

123

124

103

105 104 110

104

22

26

3

20

126

104 128 105 111 104

128

19

6 5

103 104 106

116

4

4 P L A T F O R M

101

1

2

105 110

125 105 108

104

118

119

103

3

4

104

22

5 7

119

STANDARD GATE

5 10

105 129

DRY WALL GATE

105 112 12

104

315 114

11

113

301 302

201

303

307

202 203 203

204

303 304 306

316

205 209

213

226 227 228

335

215

225

206

332 333 334

318

304 331 305 321 308

303

203

218

304

303

213

203 205 207

204 205 220 221 222

214

203

203 204

204

223 204 205 208

217 205 210 212

212 211

205 207

205 217 207

224

204

4-34

305 310

322 323 324

204 205 207

335 304

305 311

303

216

305 326 327 328

317

329

320 305 312 314

303 304

304

314 313

305 310

305 309

320

330

304

206

SWING GATE

304

303 305 309

319 304 305 336

307

DRY WALL AND SWING GATE

3120763

SECTION 4

PLATFORM

FIGURE 4-7. PLATFORM ACCESS INSTALLATION - FOLDDOWN HANDRAILS (MANUALLY OPERATED EXTENSION) FIG & ITEM #

PART NUMBER

0259386 0258229 0258238 0258243 1

2 3

4565285 4565201 4565202 4565203 3340612 3300151 2080063

4 5 6 7 8 9

4751400 0100011 3520072 0641418 3911428 3911444 2080065

10 11 12 13 to 18 19

0641608 3311605 4751600 Not Used Not Required 4845741

20 Not Required 4845843 4845734 21 Not Required 4845845 4845736 22

23

3120763

Not Required 3534742 3534743 Not Used

DESCRIPTION PLATFORM ACCESS (STANDARD GATE) INSTALLATIONS Standard Gate with Chain Gate - 1532E3/1932E3 Standard Gate with Chain Gate - 2033E3 Standard Gate with Chain Gate- 2046E3/2646E3 Standard Gate with Chain Gate - 2658E3 Tube, Rail Options: 1532E3/1932E3 2033E3 2046E3/2646E3 2658E3 Pad Nut Options: Nut, Acorn 1/4”-20NC (Prior to S/N 0200098334) Fastener, Nut 1/4”-20NC (S/N 0200098334 to Present) Flatwasher 1/4” Wide Loctite #242 (Prior to S/N 0200098334) Plug, Cap Screw 1/4”-20NC x 2 1/4” Bolt 1/4”-20NC x 1 3/4” Screw Options: Screw 1/4”-20NC x 2 3/4” (Prior to S/N 0200098334) Fastener, Screw 1/4”-20NC x 2 3/4” (S/N 0200098334 to Present) Bolt 3/8”-16NC x 1” Locknut 3/8”-16NC Flatwasher 3/8” Weldment, Rear Vertical Options: 1532E3/1932E3/2033E3 2046E3/2646E3/2658E3 Weldment, Bottom Right Side Options: 1532E3/1932E3/2033E3 2046E3/2646E3 2658E3 Weldment, Bottom Left Side Options: 1532E3/1932E3/2033E3 2046E3/2646E3 2658E3 Kick Plate - Rear Options: 1532E3/1932E3/2033E3 2046E3/2646E3 2658E3

QTY.

REV.

Ref. Ref. Ref. Ref.

2 4 6 6

1

1.5ft/.5m A/R

S E C T I O N 4 P L A T F O R M

A/R A/R A/R A/R A/R A/R

A/R A/R A/R A/R 0 1 A/R 0 1 1 A/R 0 1 1 A/R 0 2 2

4-35

SECTION 4

PLATFORM

FIGURE 4-7. PLATFORM ACCESS INSTALLATION - FOLDDOWN HANDRAILS (MANUALLY OPERATED EXTENSION) (CONTINUED) FIG & ITEM #

PART NUMBER

24 25 26 27

1260136 3010088 2940064 2820097

S E C T I O N

2902003

2902005

0258230

4

0259259 0259304 0258240 0258245

P L A T F O R M

101 4567550 4567896 4567894 4567550 4567883 102 103

3340612 3300151 2080063

104 105 106

4751400 0100011 1271410

4846013 4846012 4845829 107 108 109

4-36

3520072 0641413 3911424 3911432

DESCRIPTION Chain Link Hook, Snap Mesh Tubing ———————— Kit, Platform Access Rails - 2046E3/2646E3 (Includes Items 19 - 23) ———————— Kit, Platform Access Rails - 2046E3/2646E3 (Includes Items 19 - 23) PLATFORM ACCESS (DRY WALL GATE) INSTALLATIONS Dry Wall Gate - 1532E3/1932E3/2033E3 (Prior to S/N 0200057691) Dry Wall Gate - 1532E3/1932E3 (S/N 0200057691 to Present) Dry Wall Gate - 2033E3 (S/N 0200057691 to Present) Dry Wall Gate - 2046E3/2646E3 Dry Wall Gate - 2658E3 Tube, Dry Wall Gate Options: 1532E3/1932E3/2033E3 (Prior to S/N 0200057691) 1532E3/1932E3 (S/N 0200057691 to Present) 2033E3 (S/N 0200057691 to Present) 2046E3/2646E3/2658E3 (Prior to S/N 0200057459) 2046E3/2646E3/2658E3 (S/N 0200057459 to Present) Pad Nut Options: Nut, Acorn 1/4”-20NC (Prior to S/N 0200098334) Fastener, Nut 1/4”-20NC (S/N 0200098334 to Present) Flatwasher 1/4” Wide Loctite #242 (Prior to S/N 0200098334) Channel, Dry Wall Options: 1532E3/1932E3/2033E3 (Prior to S/N 0200057691) & 2046E3/2646E3/2658E3 (Prior to S/N 0200057459) 1532E3/1932E3 (S/N 0200057691 to Present) 2033E3 (S/N 0200057691 to Present) 2046E3/2646E3/2658E3 (S/N 0200057459 to Present) Plug, Cap Bolt 1/4”-20NC x 1 5/8” Screw 1/4”-20NC x 1 1/2” Bolt 1/4”-20NC x 2”

QTY.

REV.

2ft/.6m 2 1 2ft/.6m 1

1

Ref.

3

Ref.

2

Ref. Ref. Ref.

2 6 6

1

1.5ft/.5m A/R

A/R A/R 2

A/R A/R A/R A/R

3120763

SECTION 4

PLATFORM

FIGURE 4-7. PLATFORM ACCESS INSTALLATION - FOLDDOWN HANDRAILS (MANUALLY OPERATED EXTENSION) (CONTINUED) FIG & ITEM #

PART NUMBER

110 111

3911428 3911444 2080065

112 113 114 115

0641608 3311605 4751600 Not Required 4845735 4845793

116 Not Required 4845792 4845733 117 Not Required 4845843 4845734 118 Not Required 4845845 4845736 119 Not Required 3534742 Use 3534743 3534743 120

3421453

121

1060379

122

3760170

123 124 125 126 127 128

1260136 3010088 2940064 2820097 Not Used 3422369

129

0641418

3120763

DESCRIPTION Bolt 1/4”-20NC x 1 3/4” Screw Options: Screw 1/4”-20NC x 2 3/4” (Prior to S/N 0200098334) Fastener, Screw 1/4”-20NC x 2 3/4” (S/N 0200098334 to Present) Bolt 3/8”-16NC x 1” Locknut 3/8”-16NC Flatwasher 3/8” Weldment, Top Rear Rail Left Side Options: 1532E3/1932E3/2033E3 2046E3/2646E3 2658E3 Weldment, Top Rear Rail Right Side Options: 1532E3/1932E3/2033E3 2046E3/2646E3 2658E3 Weldment, Bottom Rear Rail Right Side Options: 1532E3/1932E3/2033E3 2046E3/2646E3 2658E3 Weldment, Bottom Rear Rail Left Side Options: 1532E3/1932E3/2033E3 2046E3/2646E3 2658E3 Kick Plate - Rear Options: 1532E3/1932E3/2033E3 2046E3/2646E3 2658E3 Prior to S/N C#105412 (Was P/N 3535492) 2658E3 Prior to S/N C#105412 (Was P/N 3535492) Snapper Pin (2033E3 Prior to S/N 57691 & 2046E3/ 2646E3/2658E3 Prior to S/N57459) Cable, Lanyard (2033E3 Prior to S/N 57691 & 2046E3/2646E3/2658E3 Prior to S/N57459) Ring (2033E3 Prior to S/N 57691 & 2046E3/2646E3/ 2658E3 Prior to S/N57459) Chain Link Hook, Snap Mesh Tubing Pin, Plunger (2033E3 S/N 57691 to Present) & 2046E3/2646E3/2658E3 S/N 57459 to Present) Bolt 1/4”-20NC x 2 1/4” ————————

QTY.

REV.

A/R A/R

S E C T I O N

A/R A/R A/R A/R 0 1 1 A/R 0 1 1 A/R 0 1 1 A/R 0 1 1 A/R 0 2 2

4 P L A T F O R M

2 1 1 1 2ft/.6m 2 1 2ft/.6m 2 4

4-37

SECTION 4

PLATFORM

FIGURE 4-7. PLATFORM ACCESS INSTALLATION - FOLDDOWN HANDRAILS (MANUALLY OPERATED EXTENSION) (CONTINUED) FIG & ITEM #

PART NUMBER 2902007 2902008

S E C T I O N

0258231 0259388 0258231 0258241 0258246 201

4 P L A T F O R M

202 203

4565201 4565285 4565201 4565202 4565203 3340612 3300151 2080063

204 205 206 207 208 209

4751400 0100011 3520072 3911428 0641418 3911444 2080065

210 211 212 213 214

0641608 3311605 4751600 4845741 Not Required 4845843 4845734

215

216

4-38

Not Required 4845845 4845736 4845708

DESCRIPTION Kit, Platform Access Rails - 2046E3/2646E3 (Includes Items 115 - 119) Kit, Platform Access Rails - 2658E3 (Includes Items 115 - 119) PLATFORM ACCESS (SWING GATE) INSTALLATIONS Swing Gate - 1532E3/1932E3 (Prior to S/N 58563) Swing Gate - 1532E3/1932E3 (S/N 58563 to Present) Swing Gate - 2033E3 Swing Gate - 2046E3/2646E3 Swing Gate - 2658E3 Tube, Rail Options: 1532E3/1932E3 (Prior to S/N 58563) 1532E3/1932E3 (S/N58563 to Present) 2033E3 2046E3 2658E3 Pad Nut Options: Nut, Acorn 1/4”-20NC (Prior to S/N 0200098334) Fastener, Nut 1/4”-20NC (S/N 0200098334 to Present) Flatwasher 1/4” Wide Loctite #242 Plug, Cap Screw 1/4”-20NC x 1 3/4” Screw 1/4”-20NC x 2 1/4” Screw Options: Screw 1/4”-20NC x 2 3/4” (Prior to S/N 0200098334) Fastener, Screw 1/4”-20NC x 2 3/4” (S/N 0200098334 to Present) Bolt 3/8”-16NC x 1” Locknut 3/8”-16NC Flatwasher 3/8” Weldment. Rear Vertical Weldment, Bottom Right Side Options: 1532E3/1932E3/2033E3 2046E3/2646E3 2658E3 Weldment, Bottom Left Side Options: 1532E3/1932E3/2033E3 2046E3/2646E3 2658E3 Weldment, Platform Access Rail

QTY.

REV.

1 1

Ref. Ref. Ref. Ref. Ref.

8 6 8 9 8

1

1.5ft/.5m A/R

A/R A/R 2 A/R A/R A/R

A/R A/R A/R A/R A/R 0 1 1 A/R 0 1 1 1

3120763

SECTION 4

PLATFORM

FIGURE 4-7. PLATFORM ACCESS INSTALLATION - FOLDDOWN HANDRAILS (MANUALLY OPERATED EXTENSION) (CONTINUED) FIG & ITEM #

PART NUMBER

217 Not Required Use 3534742

218 219 220

221 222 223 224 225 226 227

228

3534742 3534743 4845709 Not Used Use 2080069 2080069 3900267 4711000 2600253 4845710 2940074 3911016 3311005 3311001 4751000 2901993

2902009 2902010

0258232 0259260 0258232 0258242 0258247 301

302

3120763

4567896 4567894 4567883 3340612

DESCRIPTION

QTY.

Kick Plate - Rear 1532E3/1932E3/2033E3 2046E3/2646E3/2658E3 Prior to S/N 0200065312 (Was P/N 3535492) 2046E3/2646E3 S/N 0200065312 to Present 2658E3 S/N 0200065312 to Present Weldment, Platform Access Door

A/R 0 2

Fastener, Rivnut #10-32 Options: (Prior to S/N 0200103629) (Was P/N 2080047) (S/N 0200103629 to Present) Screw #10-32 Flatwasher #10 Hinge Weldment, Platform Access Rail Latch Bolt #10-24NC x 1” Nut Options: Locknut #10-24NC (Prior to S/N 0200099828) Nut #10-24NC (S/N 0200099828 to Present) Flatwasher #10 ———————— Kit, Platform Access Rails - 1532E3/1932E3/2033E3/ 2046E3/2646E3/2658E3 (Includes Items 216,218 & 224) Kit, Platform Access Rails - 2046E3/2646E3 (Includes Items 213,214,215 & 217) Kit, Platform Access Rails - 2658E3 (Includes Items 213,214,215 & 217)

12

PLATFORM ACCESS (DRY WALL AND SWING GATE) INSTALLATIONS Dry Wall And Swing Gate - 1532E3/1932E3 (Prior to S/N 0200057691) Dry Wall And Swing Gate - 1532E3/1932E3 (S/N 0200057691 to Present) Dry Wall And Swing Gate - 1532E3/1932E3/2033E3 Dry Wall And Swing Gate - 2046E3/2646E3 Dry Wall And Swing Gate - 2658E3 Tube, Dry Wall Gate Options: 1532E3/1932E3 2033E3 2046E3/2646E3/2658E3 Pad

REV.

S E C T I O N

2 2 1

12 12 2 1 1 4 4

4 P L A T F O R M

4 1

1 1

Ref.

8

Ref.

6

Ref. Ref. Ref.

8 8 9

1

1.5ft/.5m

4-39

SECTION 4

PLATFORM

FIGURE 4-7. PLATFORM ACCESS INSTALLATION - FOLDDOWN HANDRAILS (MANUALLY OPERATED EXTENSION) (CONTINUED) FIG & ITEM #

PART NUMBER

303 3300151 2080063

S E C T I O N

304 305 306

4751400 0100011 1271410 4846013 4846012 4845829

307 308 309 310 311 312 313 314 315

4 P L A T F O R M

3520072 3911424 3911428 3911432 3911444 0641608 3311605 4751600 Not Required 4845735 4845793

316 Not Required 4845792 4845733 317 Not Required 4845843 4845734 318

319 320

321 322

323 324 325

4-40

Not Required 4845845 4845736 4845708 Not Required 3534742 4845709 3421453 3421452 1060379 3760170 Not Used

DESCRIPTION Nut Options: Nut, Acorn 1/4”-20NC (Prior to S/N 0200098334) Fastener, Nut 1/4”-20NC (S/N 0200098334 to Present) Flatwasher 1/4” Wide Loctite #242 Channel, Dry Wall Gate Options: (Prior to S/N 0200057691) 1532E3/1932E3 (S/N 0200057691 to Present) 2033E3 (S/N 0200057691 to Present) 2046E3/2646E3/2658E3 (S/N 0200057691 to Present) Plug, Cap Bolt 1/4”-20NC x 1 1/2” Screw 1/4”-20NC x 1 3/4” Screw 1/4”-20NC x 2” Screw 1/4”-20NC x 2 3/4” Bolt 3/8”-16NC x 1” Locknut 3/8”-16NC Flatwasher 3/8” Weldment, Top Rear Left Side Options: 1532E3/1932E3/2033E3 2046E3/2646E3 2658E3 Weldment, Top Rear Right Side Options: 1532E3/1932E3/2033E3 2046E3/2646E3 2658E3 Weldment, Bottom Right Side Options: 1532E3/1932E3/2033E3 2046E3/2646E3 2658E3 Weldment, Bottom Left Side Options: 1532E3/1932E3/2033E3 2046E3/2646E3 2658E3 Weldment, Platform Access Rail Kick Plate - Rear 1532E3/1932E3/2033E3 2046E3/2646E3 Weldment, Platform Access Door Snapper Pin Options (Prior to S/N 0200057691Only): 1532E3/1932E3/2033E3 2046E3/2646E3/2658E3 Cable - Lanyard (Prior to S/N 0200057691Only) Ring (Prior to S/N 0200057691Only)

QTY.

REV.

A/R

A/R A/R 2

A/R 3 A/R A/R A/R A/R A/R A/R A/R 0 1 1 A/R 0 1 1 A/R 0 1 1 A/R 0 1 1 1 A/R 0 1 1 1 1 1 1

3120763

SECTION 4

PLATFORM

FIGURE 4-7. PLATFORM ACCESS INSTALLATION - FOLDDOWN HANDRAILS (MANUALLY OPERATED EXTENSION) (CONTINUED) FIG & ITEM #

PART NUMBER

326

327 328 329 330 331 332 333

334 335 336

Use 2080069 2080069 3900267 4711000 2600253 4845710 2940074 3911016 3311005 3311001 4751000 3422369 0641418 2901993

2902011 2902012

3120763

DESCRIPTION Fastener, Rivnut #10-32 Options: (Prior to S/N 0200103629) (Was P/N 2080047) (S/N 0200103629 to Present) Screw #10-32 Flatwasher #10 Hinge Weldment, Platform Access Rail Latch Bolt #10-24NC x 1” Nut Options: Locknut #10-24NC (Prior to S/N 0200099828) Nut #10-24NC (S/N 0200099828 to Present) Flatwasher #10 Pin, Plunger (S/N 0200057691 to Present) Bolt 1/4”-20NC x 2 1/4” ———————— Kit, Platform Access Rails - 1532E3/1932E3/2033E3/ 2046E3/2646E3/2658E3 (Includes Items 319,321 & 330) Kit, Platform Access Rails - 2046E3/2646E3 (Includes Items 315,316,317,318, & 320) Kit, Platform Access Rails - 2658E3 (Includes Items 315,316,317,318, & 320)

QTY.

REV.

12

12 12 2 1 1 4 4

S E C T I O N

4 2 A/R

4

1

P L A T F O R M

1 1

4-41

SECTION 4

PLATFORM

FIGURE 4-8. PLATFORM AND EXTENSION INSTALLATION - POWER OPERATED (2033E3/2046E3/2646E3/2658E3) 53 36 54

37

S E C T I O N

VIEW REAR SLIDE BLOCK

14 13

12

1 19 14

4 P L A T F O R M

UPPER ARM REF.

6 38 7 14 31

8 9 10 11

30

20 19 18

42

44 27 28

3

27 28 2 26 17

15 4 RH 16 5 LH 17

35

9 10 34

39

49 40

14 50

42

29

41 48

30

33

32

46 21

25 24

51

22

45

23

52

4-42

3120763

SECTION 4

PLATFORM

FIGURE 4-8. PLATFORM AND EXTENSION INSTALLATION - POWER OPERATED (2033E3/2046E3/ 2646E3/2658E3) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

3510643 3510642 3510645 3510644 3510647 3510646

POWER DECK EXTENSION ASSENBLIES 2033E3 (WITH 4 FT. Power Deck Extension) 2033E3 (WITH 6 FT. Power Deck Extension) 2046E3/2646E3 (WITH 4 FT. Power Deck Extension) 2046E3/2646E3 (WITH 6 FT. Power Deck Extension) 2658E3 (WITH 4 FT. Power Deck Extension) 2658E3 (WITH 6 FT. Power Deck Extension)

Ref Ref Ref Ref Ref Ref

5 6 6 6 7 6

1 3510702 3510703 3510704 2 4060929 4060930 4060931 3

4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

22 23 24 25 26

3120763

3570003 3570004 3570005 4845416 4845415 3340812 0641404 3340813 3311405 4751400 0741407 3340850 3911408 0100011 0641608 4751600 3311605 3340825 0641604 4761600 0902512 0902512 0902665 4360401 3931024 4751000 3311005 1320026

Power Deck Extension Weldment Options: 2033E3 2046E3/2646E3 2658E3 Shield, Front Options: 2033E3 2046E3/2646E3 2658E3 Plate, Power Extension Deck Options: 2033E3 2046E3/2646E3 2658E3 Weldment, Extension Tube (Right Side) Weldment, Extension Tube (Left Side) Pad (Rear Top) Bolt 1/4”-20NC x 1/2” Pad (Rear Bottom) Locknut 1/4”-20NC Flatwasher 1/4” Screw, Flathead 1/4”-20NC x 7/8” Pad Screw, Round Head 1/4”-20NC x 1/2” Loctite #242 Bolt 3/8”-16NC x 1” Flatwasher 3/8” Locknut 3/8” Pad (Front) Bolt 3/8”-16NC x 1/2” Lockwasher 3/8” Bracket, Switch Mount Options: 2033E3/2046E3/2646E3 2658E3 (Prior to S/N 0200073911) 2658E3 (S/N 0200073911 to Present) Switch, Extension Limit Bolt #10-24NC x 1 1/2” Flatwasher #10 Locknut #10-24NC Clamp 1 3/4”

1

1

S E C T I O N 4

1

P L A T F O R M

1 1 2 4 2 4 6 2 2 4 A/R 8 16 12 2 4 2 1

1 2 2 2 2

4-43

SECTION 4

PLATFORM

FIGURE 4-8. PLATFORM AND EXTENSION INSTALLATION - POWER OPERATED (2033E3/2046E3/ 2646E3/2658E3) (CONTINUED) FIG & ITEM #

PART NUMBER

27 28 29

4751500 3311505

S E C T I O N

30 31 32 33 34 35

1683376 1683375 4712200 3322201 3431220 3450303 0641407 3539118 3539119 3539120

4

36

P L A T F O R M

37 38 39 40 41 42 43 44 45

46

47 48 49 50 51 52 53 54

4-44

3422805 3422805 3422883 3340783 3340815 1703491 0681618 3422713 1320012 0641406 0641506 4460052 4460049 1060680

4460320 4460268 4845560 0630485 4711600 3311605 0681610 0962340

DESCRIPTION Flatwasher 5/16” Locknut 5/16”-18NC Platform Extension Cylinder Assembly Options (See Section 5 for Breakdown): 4Ft. Extension 6Ft. Extension Flatwasher 3/4” Nut 3/4”-16NC Pin, Clevis Pin, Cotter Bolt 1/4”-20NC x 7/8” Weldment Front Plate Options: 2033E3 2046E3/2646E3 2658E3 Pin, (Top) Options: 2033E3/2046E3/2646E3 2658E3 (Prior to S/N 0200073911) 2658E3 (S/N 0200073911 to Present) Pad, Slide Block (Top) Pad, Center (Rear) Decal, Pinching Hazard (Prior to S/N 0200071313) Bolt 3/8”-16NC x 2 1/4” (Grade 8) Pin, Pivot Clamp Bolt 1/4”-20NC x 3/4” (Not Shown) (Prior to S/N 0200067805) Bolt 5/16”-18NC x 3/4” Connector, Strain Relief Options: (Prior to S/N 0200089301) (S/N 0200089301 to Present) Cable, Electrical 18/2 2033E3 2046E3/2646E3/2658E3 Plug, 2 Position Socket, Female Pivot, Stationary (Top) Bolt, Carriage Flatwasher 3/8” Locknut 3/8”-16NC Bolt 3/8”-16NC x 1 1/4” (Grade 8) Bushing, Spacer

QTY.

REV.

12 12 2

4 2 2 2 2 1

2

2 1 2 2 2 4 2 4 1

A/R 28ft/8.6m 42ft/12.8m

1 2 2 7 11 7 2 2

3120763

SECTION 4

PLATFORM

FIGURE 4-8. PLATFORM AND EXTENSION INSTALLATION - POWER OPERATED (2033E3/2046E3/ 2646E3/2658E3) (CONTINUED) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S E C T I O N 4 P L A T F O R M

3120763

4-45

SECTION 4

PLATFORM

FIGURE 4-9. HANDRAILS INSTALLATION - STANDARD HANDRAILS (POWER OPERATED EXTENSION) (2033E3/2046E3/2646E3/2658E3) 47 LH 44 RH 46

S E C T I O N

22

28 14 17 18 102 103

33

17 102

22 106

19 16 104 101

20 105 107

22

26

15 22 26

35 108

22 35

5

31 36

25 22

48

4

37 42

P L A T F O R M

14 15

21

7

12

41

22

3

31 43 22

35 40

38 22 23 24 31 39

14 15 2

38

11 1

45 10

39 33 31 22

4 9 27 21 13

209 216

217 218 219

8

210 204 203 214 204

207

215 206

27 21 13

211 212 213

4-46

3120763

SECTION 4

PLATFORM

FIGURE 4-9. HANDRAILS INSTALLATION - STANDARD HANDRAILS (POWER OPERATED EXTENSION) (2033E3/2046E3/2646E3/2658E3) FIG & ITEM #

PART NUMBER 0256103 0257653 0256104 0257654 0256105 0257655

1 2901403 2901527 2901404 2901528 2901405 2901529 2 3641082 3641203 3 3641083 3641204 4 3641149 3641207 5

6 7

4567135 4567136 4567137 Not Used Not Required 3641152 3641208

8 3641084 3641088 3641090 9

10

3120763

3641085 3641089 3641091 4060915

DESCRIPTION HANDRAILS INSTALLATION OPTIONS: STANDARD - 2033E3 MACHINES CSA - 2033E3 MACHINES STANDARD - 2046E3/2646E3 MACHINES CSA - 2046E3/2646E3 MACHINES STANDARD - 2658E3 MACHINES CSA - 2658E3 MACHINES Handrail Kit Options: Standard - 2033E3 Machines (Includes Items 2 thru 5, 8 thru 11 and 45) CSA - 2033E3 Machines (Includes Items 2 thru 5, 8 thru 11 and 45) Standard - 2046E3/2646E3 Machines (Includes items 2 thru 5, 7 thru 11 and 45) CSA - 2046E3/2646E3 Machines (Includes Items 2 thru 5, 7 thru 11 and 45) Standard - 2658E3 Machines (Includes Items 2 thru 5, 7 thru 11 and 45) CSA - 2658E3 Machines (Includes Items 2 thru 5, 7 thru 11 and 45) Rail Weldment - Right Side Options: Standard - Rail Weldment CSA - Rail Weldment Rail Weldment - Left Side Options: Standard - Rail Weldment CSA - Rail Weldment Rail Weldment - Extension - Front Options: Standard - Rail Weldment CSA - Rail Weldment Tube, Crossbar Options: 2033E3 Machines 2046E3/2646E3 Machines 2658E3 Machines Rail Weldment - End Options: 2033E3 Machines Standard - 2046E3/2646E3/2658E3 Machines CSA - 2046E3/2646E3/2658E3 Machines Rail Weldment - Extension Right Side Options: 2033E3 Machines 2046E3/2646E3 Machines 2658E3 Machines Rail Weldment - Extension Left Side Options: 2033E3 Machines 2046E3/2646E3 Machines 2658E3 Machines Shield, Midrail Cover

QTY.

REV.

Ref. Ref. Ref. Ref. Ref. Ref. Ref.

8 7 8 7 8 7

1

S E C T I O N 4 P L A T F O R M

1

1

1

1

2

1

1

1

4-47

SECTION 4

PLATFORM

FIGURE 4-9. HANDRAILS INSTALLATION - STANDARD HANDRAILS (POWER OPERATED EXTENSION) (2033E3/2046E3/2646E3/2658E3) (CONTINUED) FIG & ITEM #

PART NUMBER

11 12 13 14 15 16 17 18 19

1271305 0630501 4711500 3300373 3900184 2940064 3010088 1260136

S E C T I O N

20 21 22 23 24 25 26

4 P L A T F O R M

27 28 29

2820097 2820024 0630494 3311505 4751400 0641410 0561262 4740411 Not Required 3311405 0641516 3520072 Not Required 3921008

30

31 32 33 34 35

Not Required 4751000 0100011 Not Used 0641408 Not Used 3300151 2080063

36 37 38 39 40 41 42 43 44

0641424 3860075 0561234 2080043 3340801 3440420 4420055 0641420 Not Required 3380437 3380438

4-48

DESCRIPTION Channel, Top Rail Bolt 5/16"-18NC x 2 1/4" Flatwasher 5/16" Narrow Nut, Binding Post Screw #10-24 Latch, Snap (Prior to S/N 0200071692) Link (Prior to S/N 0200071692) Chain (Prior to S/N 0200071692) Tubing Options: Tubing, Mesh (Prior to S/N 0200071692) Tubing, Vinyl (CSA 2033E3 Only) Bolt, Eye (Prior to S/N 0200071692) Locknut 5/16"-18NC Flatwasher 1/4" Wide Bolt 1/4"-20NC x 1 1/4" Block, Slide Washer, Nylon Locknut 1/4"-20NC Options: 2033E3 Machines 2046E3/2646E3/2658E3 Machines Bolt 5/16"-18NC x 2" Plug, Cap Bolt #10-24 x 1/2" Options: 2033E3 Machines 2046E3/2646E3/2658E3 Machines Flatwasher #10 Wide Options: 2033E3 Machines 2046E3/2646E3/2658E3 Machines Loctite #242

QTY.

REV.

1 6 A/R A/R A/R 1 2 24in/61cm 24in/61cm 24in/61cm

2 6 A/R 4 2 4 6

8 A/R 2

2

A/R

Bolt 1/4"-20NC x 1"

4

Nut Options: Nut, Acorn 1/4”-20NC (Prior to S/N 0200098334) Fastener, Nut 1/4”-20NC (S/N 0200098334 to Present) Bolt 1/4"-20NC x 3" Roller Block, Spacer Rivnut 1/4"-20NC Pad, Midrail Pin, Roll 1/8" x 1 1/4" Tape, UHWM Bolt 1/4"-20NC x 2 1/2" End Kick Panel Right Side Options: 2033E3 Machines 2046E3/2646E3 Machines 2658E3 Machines

6

2 2 4 A/R 2 2 13ft/4m

4 1

3120763

SECTION 4

PLATFORM

FIGURE 4-9. HANDRAILS INSTALLATION - STANDARD HANDRAILS (POWER OPERATED EXTENSION) (2033E3/2046E3/2646E3/2658E3) (CONTINUED) FIG & ITEM #

PART NUMBER

45 46

1271337 Not Required 0641406

47

48

Not Required 3380439 3380440 3340612 0270067

101 102 103 104 105 106 107 108

2940064 3010088 1260136 2820097 0630494 4751400 0100011 3300151 2080063

0259213 201to 202 203

3120763

Channel Weldment Bolt 1/4"-20NC x 3/4" Options: 2033E3 Machines 2046E3/2646E3/2658E3 Machines End Kick Panel Left Side Options: 2033E3 Machines 2046E3/2646E3 Machines 2658E3 Machines Pad PLATFORM ACCESS INSTALLATION Latch, Snap Link Chain Tubing, Mesh Bolt, Eye Flatwasher 1/4" Wide Loctite #242 (Not Shown) (Prior to S/N 0200097341) Nut Options: Nut, Acorn 1/4”-20NC (Prior to S/N 0200097341) Fastener, Nut 1/4”-20NC (S/N 0200097341 to Present) GATE, HALF SWING INSTALLATION - 2033E3

QTY.

REV.

1 4

1

17in/43cm

Ref.

2

1 2

4751400 Not Used 3520072 3911432 Not Used 4845982 4845983 3300432 3911028 4711000 2600253 4845984 2940074 3911014 3311005 4751000

S E C T I O N

24in/61cm 24in/61cm

4

2 2 A/R 2

Ref.

5

Not Used 3300151 2080063

204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219

DESCRIPTION

Nut Options: Nut, Acorn 1/4”-20NC (Prior to S/N 0200097341) Fastener, Nut 1/4”-20NC (S/N 0200097341 to Present) Flatwasher 1/4" Wide

8

Plug, Cap Screw 1/4”-20NC x 2”

5 4

Weldment, Platform Access Door Weldment, Door Support - Latch Side Nut, Acorn #10-24NC Screw #10-24NC x 1 3/4” Flatwasher #10 Hinge Weldment, Door Support - Hinge Side Latch Screw #10-24NC x 7/8” Locknut #10-24NC Flatwasher #10 ————————

1 1 12 12 12 2 1 1 4 4 4

8

4-49

P L A T F O R M

SECTION 4

PLATFORM

FIGURE 4-9. HANDRAILS INSTALLATION - STANDARD HANDRAILS (POWER OPERATED EXTENSION) (2033E3/2046E3/2646E3/2658E3) (CONTINUED) FIG & ITEM #

PART NUMBER 2902013

DESCRIPTION Kit, 1/2 Swing Gate - 2033E3 (Includes Items 209,210 & 215)

QTY.

REV.

1

S E C T I O N 4 P L A T F O R M

4-50

3120763

SECTION 4

PLATFORM

FIGURE 4-9. HANDRAILS INSTALLATION - STANDARD HANDRAILS (POWER OPERATED EXTENSION) (2033E3/2046E3/2646E3/2658E3) (CONTINUED) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S E C T I O N 4 P L A T F O R M

3120763

4-51

SECTION 4

PLATFORM

FIGURE 4-10.HANDRAILS INSTALLATION - FOLDDOWN HANDRAILS (POWER OPERATED EXTENSION) (2046E3/2646E3) 47 LH 44 RH 46 22

28

S E C T I O N

14

18

33

17

17

22 20

22 15 22 26

35 31

19 16 22 35

51 59

4 P L A T F O R M

26

31 36

22

4

55 15 54 14 22

37 42 3

52

25

60

49

12

41

22 35 31

11

49

32 34

31 43 22

40

38

48

38 22 23 24 31 39

48 50 14 15

45

8

10 56 57 58 61

2 39 33 31 22 1 9

7 6 34 32

27 21 13 53

56 57 58

5

27 21 13 56 57 58

4-52

3120763

SECTION 4

PLATFORM

FIGURE 4-10. HANDRAILS INSTALLATION - FOLDDOWN HANDRAILS (POWER OPERATED EXTENSION) (2046E3/2646E3) FIG & ITEM #

PART NUMBER 0258005

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

3641239 3641240 3641241 3641242 3641243 3641244 3641245 3641246 4567453 4060915 1271305 0630501 4711500 3300373 3900184 2940064 3010088 1260136 2820097 0630494 3311505 4751400 0641410 0561262 4740411 3311405 0641516 3520072 3921008 4751000 0100011 3911432 0641408 Not Used 3300151 2080063

36 37 38 39 40 41 42

3120763

0641424 3860075 0561234 2080043 3340801 3440420 4420055

DESCRIPTION HANDRAILS INSTALLATION Rail Weldment - Right Side Rail Weldment - Left Side Rail Weldment - Extension - Right Side Upper Rail Weldment - Extension - Left Side Upper Rail Weldment - Extension - Front Lower Rail Weldment - Extension - Front Rail Weldment - Extension Right Side Rail Weldment - Extension Left Side Tube, Extension Shield, Midrail Cover Channel, Top Rail Bolt 5/16"-18NC x 2 1/4" Flatwasher 5/16" Narrow Nut, Binding Post Screw #10-24 Latch, Snap Link Chain Tubing, Mesh Bolt, Eye Locknut 5/16"-18NC Flatwasher 1/4" Wide Bolt 1/4"-20NC x 1 1/4" Block, Slide Washer, Nylon Locknut 1/4"-20NC Bolt 5/16"-18NC x 2" Plug, Cap Bolt #10-24 x 1/2" Flatwasher #10 Wide Loctite #242 Screw, 1/4"-20NC x 2" Bolt 1/4"-20NC x 1" Nut Options: Nut, Acorn 1/4”-20NC (Prior to S/N 0200097333) Fastener, Nut 1/4”-20NC (S/N 0200097333 to Present) Bolt 1/4"-20NC x 3" Roller Block, Spacer Rivnut 1/4"-20NC Pad, Midrail Pin, Roll 1/8" x 1 1/4" Tape, UHWM

QTY.

REV.

Ref.

5

1 1 1 1 2 1 1 1 2 2 1 6 16 6 6 1 2

S E C T I O N 4 P L A T F O R M

24in/61cm 24in/61cm

2 8 40 4 2 4 6 8 20 2 2 A/R 12 2 18

2 2 4 8 2 2 13ft/4m

4-53

SECTION 4

PLATFORM

FIGURE 4-10. HANDRAILS INSTALLATION - FOLDDOWN HANDRAILS (POWER OPERATED EXTENSION) (2046E3/2646E3) (CONTINUED) FIG & ITEM #

PART NUMBER

43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59

0641420 3380437 1271337 0641406 3380439 4565261 3640743 3641248 3641249 4567451 4567512 3430416 3450203 3422219 1060379 3941004

S E C T I O N 4 P L A T F O R M

60 61

3340612 3340564 3311501 3760170 2901991

4-54

DESCRIPTION Bolt 1/4"-20NC x 2 1/2" End Kick Panel Right Side Channel Weldment Bolt 1/4"-20NC x 3/4" End Kick Panel Left Side Tube Rail, Weldment Rail, Weldment Crossbar, Weldment Tube, Link Tube, Front Link Pin, Clevis Pin, Cotter Pin, Snapper Cable, Lanyard Screw, Self Tapping Pad Options: Prior to S/N 0200071313 S/N 0200071313 to Present Nut 5/16"-18NC Key Ring ———————— Kit, Rails - 2046E3/2646E3 (Includes Items 1 11,44,45,47,48,49,50,52 & 53)

QTY.

REV.

4 1 1 4 1 2 2 2 1 4 2 4 4 6 6 6 A/R 24in/61cm

1 6 6 1

3120763

SECTION 4

PLATFORM

FIGURE 4-10. HANDRAILS INSTALLATION - FOLDDOWN HANDRAILS (POWER OPERATED EXTENSION) (2046E3/2646E3) (CONTINUED) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S E C T I O N 4 P L A T F O R M

3120763

4-55

SECTION 4

PLATFORM

FIGURE 4-11.PLATFORM CONSOLE BOX ASSEMBLY

13 8

S E C T I O N

19 11 7

13

5

4 P L A T F O R M

14 24

27

2 10 28

18 23

7 1

31

17

9 13

101 29

12

22

25 4 15

26

3

16

1 6 13 21 20

4-56

3120763

SECTION 4

PLATFORM

FIGURE 4-11. PLATFORM CONSOLE BOX ASSEMBLY FIG & ITEM #

PART NUMBER 0258108 0258109 0258111 0258112

1 2 3 4

5 6 7 8 9

10 11 12 13 14 15 16

0140011 0181847 0610123 0861256 0861235 Use 0861235 0861254 0902485 0902499 1600282 1670869

Use 2420201 2420201 2560141 3252610 3310601 3900265 3900178 3900226 3900227 0641404

17

18

4060914 4060976 4360289 7012611 7012612 4360475 7020175 7020176

19 4360453 4360454

3120763

DESCRIPTION CONSOLE BOX ASSEMBLY OPTIONS: Console Box W/Tilt Light Console Box W/O Tilt Light (PRIOR TO S/N 0200071692) Console Box With Battery Indicator and W/Tilt Console Box With Battery Indicator (PRIOR TO S/N 0200071692) Alarm (W/Tilt Light Only) Angle, Latch Card, Circuit Box, Platform Options: With Battery Indication and Tilt Light Without Tilt Light With Tilt Light (was p/n 0861255) With Battery Indicator Hanger, Bracket Bracket Controller Assembly (See Figure 4-12 for Breakdown) Cover, Bezel Gauge, Battery Indicator (W/Battery Indicator Only) Options: Prior to S/N 0200111400 (Was P/N 2420176) S/N 0200111400 to Present Thumbscrew Lid, Nameplate Nut #6-32 Self Tapping #8-18 x 3/4” Screw, Plastite #10-32 x 1/2” Screw, Plastite #8 x 1/2” Screw, Plastite 1/4”-20NC x 1/2” Options: Prior to S/N 0200085393 S/N 0200085393 to Present Shield, Back Cover Options: Prior to S/N 0200061362 S/N 0200061362 to Present Switch, Push-Pull (Emergency Stop) (Prior to S/N 0200069828) Mushroom, Top Boot Switch, Push-Pull (Emergency Stop) (S/N 0200069828 to Present) Cap Block, Contact Switch, Keypad Options: With Tilt Light Without Tilt Light

QTY.

REV.

Ref. Ref.

I E

Ref. Ref.

I E

1 1 1 1 1 1 1 1 1 1

S E C T I O N 4 P L A T F O R M

1 1

1 1 2 A/R 4 2 4

1

1 1 1 1 1 1 1 1

4-57

SECTION 4

PLATFORM

FIGURE 4-11. PLATFORM CONSOLE BOX ASSEMBLY (CONTINUED) FIG & ITEM #

PART NUMBER

20 21 22 23 24 25 26 27

4460470 4460471 4460613 4740066 4740120 4760600 4761400 4922183

28

4922184

29 30 31

4460466 Not Used 1704260

S E C T I O N

0259217

4

101

P L A T F O R M

4360387 0257665

4360387 4460049 3820014 3251596

0272788 0259684 0259685 4360387 4460662 3820014 3251596 4460424 4460320 4460267 4460268

4-58

DESCRIPTION

QTY.

Nut, Terminal Lockwasher, Terminal Connector Washer, Thrust (Bronze) (Prior to S/N 0200069828) Washer, Nylon Lockwasher #6 Lockwasher 1/4” Harness - Membrane Pad (See Section 7 for Breakdown) Harness - Platform Control Box (See Section 7 for Breakdown) Seal, Terminal (Prior to S/N 0200069828)

7

Decal - EMS (S/N 0200098202 to Present)

1

HORN COMPONENTS INSTALLATION Switch, Push Button PERIMETER SWITCH INSTALLATION OPTIONAL (NOT SHOWN) (PRIOR TO S/N 0200070220) Switch, Push Button Connector, Strain Relief Pop Rivet 1/8 Decal - Proximity PERIMETER SWITCH INSTALLATIONS OPTIONAL (NOT SHOWN) (S/N 0200070220 TO PRESENT) 1532E3/1932E3 2033E3/2046E3 2646E3/2658E3 Switch, Push Button Connector, Strain Relief Pop Rivet 1/8 Decal - Proximity Connector - 2 Position Connector - 2 Pin Pin Socket, Female

REV.

1 1 1 1 4 2 4 1 1

Ref.

2

1 Ref.

2

1 1 2 1 Ref. Ref. Ref. Ref.

1 3 4

1 1 2 1 1 1 2 2

3120763

SECTION 4

PLATFORM

FIGURE 4-11. PLATFORM CONSOLE BOX ASSEMBLY (CONTINUED) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S E C T I O N 4 P L A T F O R M

3120763

4-59

SECTION 4

PLATFORM

FIGURE 4-12.CONTROLLER ASSEMBLY - PQ

S E C T I O N 4 P L A T F O R M

4-60

3120763

SECTION 4

PLATFORM

FIGURE 4-12. CONTROLLER ASSEMBLY - PQ FIG & ITEM #

PART NUMBER 1600282

1 1A 1B 1C 2 2A 2B 2C 2D

7020503 Use 7020520 7020504 7020502 7011991 7011992 7020501 Use 7020541 Use 7020541

2E 2F 2G 3

7003791 7011997 7003790 7020508 4460265 4460268 4460424 7020509 7020510 7011940 7020511 7020540

3A 3B 3C 3D 4

3120763

DESCRIPTION CONTROLLER ASSEMBLY Handle/Housing Assembly Boot (was p/n 7003778) Plate, Mounting Gasket Grip Assembly Switch Assembly Switch, Push Button - Red Grip - Right Half (was p/n 7011993 & p/n 7020531) Grip - Left Half (was p/n 7011994 & p/n 7020532) Note: p/n 7020541 Includes Items 2C & 2D With a JLG Logo.

Actuator, Switch Trigger Cap, Rubber Electrical Assembly Connector - 9 Pin (Not Shown) Socket (Not Shown) Connector - 2 Position (Not Shown) Plate, Mounting - Potentiometer Potentiometer Gear, Pinion Setscrew #6-32 x 1/8” Resistor, 510 ohm (Not Shown)

QTY.

REV.

Ref.

B

1 1 1 1 1 1 1 1 1 Ref.

S E C T I O N

1 1 1 1 1 8 1 1 1 1 1 2

4 P L A T F O R M

4-61

SECTION 4

PLATFORM

FIGURE 4-12. CONTROLLER ASSEMBLY - PQ (CONTINUED) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S E C T I O N 4 P L A T F O R M

4-62

3120763

SECTION 5

CYLINDER

TABLE OF CONTENTS FIGURE

5-1 5-2 5-3 5-4 5-5 5-6 5-7 5-8 5-9

DESCRIPTION

BRAKE CYLINDER ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

LIFT CYLINDER COMPONENTS ASSEMBLY 1532E3/1932E3 . . . . . . . . . . . . . . . . . . . . . . . .

LIFT CYLINDER COMPONENTS ASSEMBLY 2033E3/2046E3 . . . . . . . . . . . . . . . . . . . . . . . .

LIFT CYLINDER COMPONENTS ASSEMBLY 2646E3/2658E3 . . . . . . . . . . . . . . . . . . . . . . . .

PLATFORM EXTENSION CYLINDER ASSEMBLY 2033E3/2046E3/2646E3/2658E3 . . . . . . .

STEER CYLINDER ASSEMBLY (PRIOR TO S/N 0200070496) . . . . . . . . . . . . . . . . . . . . . . . .

STEER CYLINDER ASSEMBLY (S/N 0200070496 TO S/N 0200078796). . . . . . . . . . . . . . . . .

STEER CYLINDER ASSEMBLY (S/N 0200078796 TO S/N 0200105071). . . . . . . . . . . . . . . . .

STEER CYLINDER ASSEMBLY (S/N 0200105071 TO PRESENT). . . . . . . . . . . . . . . . . . . . . .

PAGE

5-2 5-4 5-8 5-12 5-16 5-18 5-20 5-22 5-24

S E C T I O N 5 C Y L I N D E R

3120763

5-1

SECTION 5

CYLINDER

FIGURE 5-1.BRAKE CYLINDER ASSEMBLY

1

S E C T I O N

100 101

2 3 6 5

5 C Y L I N D E R

4

7 8 10 9 11 12

13

5-2

3120763

SECTION 5

CYLINDER

FIGURE 5-1. BRAKE CYLINDER ASSEMBLY FIG & ITEM #

PART NUMBER 1683557 1683833

1 2 3 4 5 6 7 8 9 10 11 12

13

Not Serviced 7001609 7017220 See Note See Note See Note See Note See Note See Note 7017221 See Note Use Item 100 7017264 7017222

DESCRIPTION BRAKE CYLINDER ASSEMBLIES Prior to S/N 0200066023 S/N 0200066023 to Present Note: When replacing complete cylinder use p/n 1683833 as replacement.

Barrel Locknut Piston O-Ring (Note: See Items 100 & 101) O-Ring (Note: See Items 100 & 101) Ring, Piston (Note: See Items 100 & 101) O-Ring (Note: See Items 100 & 101) Ring, Back-up (Note: See Items 100 & 101) Seal (Note: See Items 100 & 101) Guide Ring, Wiper (Note: See Items 100 & 101) Ring, Retainer Options: 1683557 Cylinder 1683833 Cylinder Rod KIT OPTIONS:

100 101

3120763

7017223 7017262

Seal Kit Options: 1683557 Cylinder (Includes Items 4-9, 11 & 12) 1683833 Cylinder (Includes Items 4-9 & 11)

QTY.

REV.

Ref Ref

A B

1 1 1 1 1 1 1 1 1 1 1 1

S E C T I O N 5

1

C Y L I N D E R

Ref. 1

5-3

SECTION 5

CYLINDER

FIGURE 5-2.LIFT CYLINDER COMPONENTS ASSEMBLY 1532E3/1932E3

116 20 24

S E C T I O N

28

115

31

32 29A

26 30

111 108 107

29

27

25 119 106

5

120 102

C Y L I N D E R

103 109 101

104 118 105

117

29 29A 32

31 29B

5-4

200 115

3120763

SECTION 5

CYLINDER

FIGURE 5-2. LIFT CYLINDER COMPONENTS ASSEMBLY 1532E3/1932E3 FIG & ITEM #

PART NUMBER 0258173 0258174

1 to 19 20 21 to 23 24 25 26

27 28 29 29A 29B 30 31 32

Not Used 0641506 Not Used 0100011 4641012 7012953 4641001 7017445 7017444 7012967 0080228 0902421 1060700 7019602 7020218 3450405 3321402 4711400 1683500

101 102 103 104 105 106 107 108 109 110 111 112 to 114 115 116 117 118 119

Use Item 200 Use Item 200 Use Item 200 Use Item 200 Use Item 200 Use Item 200 Use Item 200 Use Item 200 Use Item 200 Not Used 7017367 Not Used 0962012 7019801 7019800 7017382 7017399

120

7017398

3120763

DESCRIPTION LIFT CYLINDER SUB-ASSEMBLIES 1532E3 1932E3

Bolt 5/16”-18NC x 3/4” Loctite #242 Cartridge, Valve (Restrictor/Check) Seal Kit Cartridge, Valve (with Manual Descent) Cartridge Coil Seal Kit Adapter Bracket Cable Assembly Bellows Kit T-Handle Cotter Pin Jam Nut 1/4”-28NF Flatwasher 1/4” LIFT CYLINDER ASSEMBLY

QTY.

REV.

Ref Ref

7/G 6/G

2

S E C T I O N

A/R 1 1 1 1 1 1 1 1 1 1 1 1 2 2 Ref

Seal O-Ring Ring, Back-Up O-Ring Wiper O-Ring Seal Ring, Lock Ring, Wear

1 1 1 1 1 1 1 1 1

Locknut

1

Bushing Tube Assembly Rod Assembly Head Piston (Note: Prior to S/N 0200065872 piston is ductile iron. After S/N 0200065873 piston is aluminum. Aluminum piston is directly interchangeable with iron piston.

Replacement piston will be aluminum.)

Spacer

4 1 1 1 1

5 C Y L I N D E R

D

1

5-5

SECTION 5

CYLINDER

FIGURE 5-2. LIFT CYLINDER COMPONENTS ASSEMBLY 1532E3/1932E3 (CONTINUED) FIG & ITEM #

PART NUMBER

DESCRIPTION KIT OPTIONS:

200

7017389

Seal Kit (Includes Items 101 - 109)

QTY.

REV.

Ref. 1

S E C T I O N 5 C Y L I N D E R

5-6

3120763

SECTION 5

CYLINDER

FIGURE 5-2. LIFT CYLINDER COMPONENTS ASSEMBLY 1532E3/1932E3 (CONTINUED) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S E C T I O N 5 C Y L I N D E R

3120763

5-7

SECTION 5

CYLINDER

FIGURE 5-3.LIFT CYLINDER COMPONENTS ASSEMBLY 2033E3/2046E3 23 24 200 25

28 31

116

32 29A

S E C T I O N

26 30

29

27

115 113 112

111 108 107

5

119 106

C Y L I N D E R

102 103 109 101

104 118 105

117

29 29A 32

31 29B

5-8

115

3120763

SECTION 5

CYLINDER

FIGURE 5-3. LIFT CYLINDER COMPONENTS ASSEMBLY 2033E3/2046E3 FIG & ITEM #

PART NUMBER 0258083 0259369 0258778 0258084 0259370

1 to 22 23 24 25 26

27 28 29 29A 29B 30 31 32

Not Used 0641506 0100011 4641104 7012967 4641001 7017445 7017444 7012967 0080228 0902421 1060699 7019602 7019600 3450405 3321402 4711400 1683627

101 102 103 104 105 106 107 108 109 110 111 112 & 113 114 115 116 117 118

3120763

Use Item 200 Use Item 200 Use Item 200 Use Item 200 Use Item 200 Use Item 200 Use Item 200 Use Item 200 Use Item 200 Not Used 7003212 Not Available Not Used 0962012 7019848 7019847 7017376

DESCRIPTION LIFT CYLINDER SUB-ASSEMBLIES 2033E3 without Power Deck 2033E3 with Power Deck 2033E3 with 1000# Capacity 2046E3 without Power Deck 2046E3 with Power Deck

Bolt 5/16”-18NC x 3/4” Loctite #242 Cartridge, Valve (Restrictor/Check) Seal Kit Cartridge, Valve (with Manual Descent) Cartridge Coil Seal Kit Adapter Bracket Cable Assembly Bellows Kit T-Handle Cotter Pin Jam Nut 1/4”-28NF Flatwasher 1/4” LIFT CYLINDER ASSEMBLY

QTY.

REV.

Ref. Ref. Ref. Ref. Ref.

8 5 8 9 5

S E C T I O N

2 A/R 1 1 1 1 1 1 1 1 1 1 1 1 2 2 Ref

Seal O-Ring Ring, Back-Up O-Ring Wiper O-Ring Seal Ring, Lock Ring, Wear

1 1 1 1 1 1 1 1 1

Locknut

1

Bushing Tube Assembly Rod Assembly Head

4 1 1 1

5 C Y L I N D E R

D

5-9

SECTION 5

CYLINDER

FIGURE 5-3. LIFT CYLINDER COMPONENTS ASSEMBLY 2033E3/2046E3 (CONTINUED) FIG & ITEM #

PART NUMBER

119

7019810

DESCRIPTION Piston (Note: Prior to S/N 0200065872 piston is ductile iron. After S/N 0200065873 piston is aluminum. Aluminum piston is directly interchangeable with iron piston.

Replacement piston will be aluminum.)

KIT OPTIONS:

200

S E C T I O N

7019808

Seal Kit (Includes Items 101 - 109)

QTY.

REV.

1

Ref. 1

5 C Y L I N D E R

5-10

3120763

SECTION 5

CYLINDER

FIGURE 5-3. LIFT CYLINDER COMPONENTS ASSEMBLY 2033E3/2046E3 (CONTINUED) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S E C T I O N 5 C Y L I N D E R

3120763

5-11

SECTION 5

CYLINDER

FIGURE 5-4.LIFT CYLINDER COMPONENTS ASSEMBLY 2646E3/2658E3 29 38 200 30

32

116

35

34 33A

S E C T I O N

31 37

33

36

115 113 112

111 108 107

5

119 105

C Y L I N D E R

120 101 102 109 106

103 118 104

117

33 33A 35

34 33B

5-12

115

3120763

SECTION 5

CYLINDER

FIGURE 5-4. LIFT CYLINDER COMPONENTS ASSEMBLY 2646E3/2658E3 FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

Ref. Ref.

10 6

LIFT CYLINDER SUB-ASSEMBLY 0258085 0259371 1 to 28 29 30 31

32 33 33A 33B 34 35 36 37 38

Not Used 0641506 4641104 7012967 4641001 7017445 7017444 7012967 0902421 1060699 7019602 7020218 3321402 4711400 0080228 3450405 0100011 1683628

101 102 103 104 105 106 107 108 109 110 111 112 & 113 114 115 116 117 118 119

Use Item 200 Use Item 200 Use Item 200 Use Item 200 Use Item 200 Use Item 200 Use Item 200 Use Item 200 Use Item 200 Not Used 7003226 Not Available Not Used 0962012 7019825 7019824 7017387 7019806

120

7019873

3120763

Machines without Power Deck Machines with Power Deck

Bolt 5/16”-18NC x 3/4” Cartridge, Valve (Restrictor/Check) Seal Kit Cartridge, Valve (with Manual Descent) Cartridge Coil Seal Kit Bracket Cable Assembly Bellows Kit T-Handle Jam Nut 1/4”-28NF Flatwasher 1/4” Adapter Cotter Pin Loctite #242 LIFT CYLINDER ASSEMBLY

2 1 1 1 1 1 1 1 1 1 1 2 2 1 1 A/R Ref

O-Ring Ring, Back-Up O-Ring Wiper O-Ring Seal Seal Ring, Lock Ring, Wear

1 1 1 1 1 1 1 1 1

Locknut

1

Bushing Tube Assembly Rod Assembly Head Piston (Note: Prior to S/N 0200065872 piston is ductile iron. After S/N 0200065873 piston is aluminum. Aluminum piston is directly interchangeable with iron piston.

Replacement piston will be aluminum.)

Spacer

4 1 1 1 1

S E C T I O N 5 D

1

5-13

C Y L I N D E R

SECTION 5

CYLINDER

FIGURE 5-4. LIFT CYLINDER COMPONENTS ASSEMBLY 2646E3/2658E3 (CONTINUED) FIG & ITEM #

PART NUMBER

DESCRIPTION KIT OPTIONS:

200

7019804

Seal Kit (Includes Items 101 - 109)

QTY.

REV.

Ref. 1

S E C T I O N 5 C Y L I N D E R

5-14

3120763

SECTION 5

CYLINDER

FIGURE 5-4. LIFT CYLINDER COMPONENTS ASSEMBLY 2646E3/2658E3 (CONTINUED) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S E C T I O N 5 C Y L I N D E R

3120763

5-15

SECTION 5

CYLINDER

FIGURE 5-5.PLATFORM EXTENSION CYLINDER ASSEMBLY 2033E3/2046E3/ 2646E3/2658E3

100

5

S E C T I O N

3

5

1

C Y L I N D E R

9 10

4

12

13 2 8 6

11

7

5-16

3120763

SECTION 5

CYLINDER

FIGURE 5-5. PLATFORM EXTENSION CYLINDER ASSEMBLY 2033E3/2046E3/2646E3/2658E3 FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

B B

PLATFORM EXTENSION CYLINDER ASSEMBLIES

1 2 3 4 5 6

7 8 9 10 11 12 13

1683376 1683375

CYLINDER ASSEMBLY 4 FT. CYLINDER ASSEMBLY 6 FT.

Ref. Ref.

7001609 7001610 Use Item 100 Use Item 100 Not Serviced

Nut Piston Seal, Piston O-Ring Barrel Tube Spacer Options: 4 ft. Cylinder Assembly 6 ft. Cylinder Assembly Rod Guide O-Ring Ring, Back-up Seal Seal, Wiper Ring, Retainer

1 1 1 1 1 1

7017205 7017203 7017204 7001613 Use Item 100 Use Item 100 Use Item 100 Use Item 100 Use Item 100

KIT OPTIONS: 100

3120763

7001608

S E C T I O N

1 1 1 1 1 1 1

5 C Y L I N D E R

Ref.

Seal Kit - 1683376 and 1683375 Cylinders (Includes items 3, 4, and 9 - 13)

5-17

SECTION 5

CYLINDER

FIGURE 5-6.STEER CYLINDER ASSEMBLY (PRIOR TO S/N 0200070496)

8

S E C T I O N

100 2 1

3

4

5

5

6

C Y L I N D E R

12 9 5

4

3

1 2 13

10

11

5-18

3120763

SECTION 5

CYLINDER

FIGURE 5-6. STEER CYLINDER ASSEMBLY (PRIOR TO S/N 0200070496) FIG & ITEM #

PART NUMBER 1683428 1683429

1 2 3 4 5 6 7 8 9 10 11 12 13

Use Item 100 7017207 Use Item 100 Use Item 100 Use Item 100 Not Serviced Not Used 7017208 7016708 Use Item 100 7017209 Use Item 100 Use Item 100

DESCRIPTION STEER CYLINDER ASSEMBLIES 1532E3/1932E3/2033E3 2046E3/2646E3/2658E3

3120763

7016707

REV.

Ref Ref. Ref.

C C

Wiper Guide U-Cup Ring, Back-up O-Ring

2 2 2 2 2

Rod With Clevis Piston O-Ring Rod Seal, Piston O-Ring

1 1 1 1 1 1

KIT OPTIONS: 100

QTY.

Seal Kit - Cylinder (Includes Items 1, 3-5, 10, 12 and 13)

S E C T I O N

Ref.

5

1

C Y L I N D E R

5-19

SECTION 5

CYLINDER

FIGURE 5-7.STEER CYLINDER ASSEMBLY (S/N 0200070496 TO S/N 0200078796)

7

S E C T I O N

100

8

2

5

1

C Y L I N D E R

3

4

5

6 9

10 15 11

12 5 4 13 3

1 14

5-20

3120763

SECTION 5

CYLINDER

FIGURE 5-7. STEER CYLINDER ASSEMBLY (S/N 0200070496 TO S/N 0200078796) FIG & ITEM #

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

PART NUMBER

DESCRIPTION

3120763

REV. A A

1683841 1683840

STEER CYLINDER ASSEMBLIES 1532E3/1932E3/2033E3 2046E3/2646E3/2658E3

Ref Ref. Ref.

Use Item 100 7017207 Use Item 100 Use Item 100 Use Item 100 Not Serviced 7017272 7017273 7017274 Use Item 100 Use Item 100 Use Item 100 7017268 Use Item 100 7017275

Wiper Guide U-Cup Ring, Back-up O-Ring Barrel Rod Bearing, Ball Setscrew #8-32NC x 1/4” Ring, Wear Seal, Piston O-Ring Guide Ring, Retainer Piston

2 1 2 2 2 1 1 25 1 1 1 1 1 1 1

KIT OPTIONS: 100

QTY.

7017270

Seal Kit - Cylinder (Includes Items 1, 3-5, 10-12 and 14)

S E C T I O N 5

Ref.

C Y L I N D E R

1

5-21

SECTION 5

CYLINDER

FIGURE 5-8.STEER CYLINDER ASSEMBLY (S/N 0200078796 TO S/N 0200105071)

100

6

S E C T I O N 5 C Y L I N D E R

11 10 9 8 7

3 2 4 1

5

5-22

3120763

SECTION 5

CYLINDER

FIGURE 5-8. STEER CYLINDER ASSEMBLY (S/N 0200078796 TO S/N 0200105071) FIG & ITEM #

PART NUMBER 1683936 1683937

1 2 3 4 5 6 7 8 9 10 11

7017226 Use Item 100 Use Item 100 7016708 Not Serviced 7023019 Use Item 100 Use Item 100 Use Item 100 Use Item 100 7017207

DESCRIPTION STEER CYLINDER ASSEMBLIES 1532E3/1932E3/2033E3 2046E3/2646E3/2658E3 Locknut 1/2”-20 Seal, Piston O-Ring Piston Barrel Rod O-Ring Ring, Back-up U-Cup Wiper Guide KIT OPTIONS:

100

7017227

Seal Kit - Cylinder (Includes Items 2, 3, 7,8,9 and 10)

QTY.

REV.

Ref Ref. Ref.

A A

1 1 1 1 1 1 1 1 1 1 1

S E C T I O N

Ref. 1

5 C Y L I N D E R

3120763

5-23

SECTION 5

CYLINDER

FIGURE 5-9.STEER CYLINDER ASSEMBLY (S/N 0200105071 TO PRESENT)

100

6

S E C T I O N 5

11 10

C Y L I N D E R

9 8 7

3 2 4 1

5

12

12

5-24

3120763

SECTION 5

CYLINDER

FIGURE 5-9. STEER CYLINDER ASSEMBLY (S/N 0200105071 TO PRESENT) FIG & ITEM #

PART NUMBER 1684226 1684227

1 2 3 4 5 6 7 8 9 10 11 12

7017226 Use Item 100 Use Item 100 7016708 Not Serviced 7023019 Use Item 100 Use Item 100 Use Item 100 Use Item 100 7017207 7023025

DESCRIPTION STEER CYLINDER ASSEMBLIES 1532E3/1932E3/2033E3 2046E3/2646E3/2658E3 Locknut 1/2”-20 Seal, Piston O-Ring Piston Barrel Rod O-Ring Ring, Back-up U-Cup Wiper Guide Fitting, Flare KIT OPTIONS:

100

7017227

Seal Kit - Cylinder (Includes Items 2, 3, 7,8,9 and 10)

QTY.

REV.

Ref. Ref. Ref.

B B

1 1 1 1 1 1 1 1 1 1 1 1

S E C T I O N

Ref.

5

1

C Y L I N D E R

3120763

5-25

SECTION 5 FIG & ITEM #

PART NUMBER

CYLINDER DESCRIPTION

QTY.

REV.

S E C T I O N 5 C Y L I N D E R

5-26

3120763

SECTION 6

HYDRAULIC

TABLE OF CONTENTS FIGURE

6-1 6-2

DESCRIPTION

PAGE

HYDRAULIC DIAGRAM - STANDARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 POWER DECK HYDRAULIC DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6

S E C T I O N 6 H Y D R A U L I C

3120763

6-1

SECTION 6

HYDRAULIC

FIGURE 6-1.HYDRAULIC DIAGRAM

STEER CYLINDER LEFT DRIVE MOTOR

S E C T I O N

18

18

18

102

3 103

8

(1532E3/1932E3) 5 (2033E3/2046E3/ 2646E3/2658E3) 8

H Y D R A U L I C

105

7

1

8 LIFT RELIEF

1

6

105

(1532E3/1932E3) 5 (2033E3/2046E3/ 2646E3/2658E3) 8

106

BRAKE CYLINDER

(1532E3/1932E3) 1 (2033E3/2046E3/ 2646E3/2658E3) 8 LIFT CYLINDER

18

102

8

RIGHT DRIVE MOTOR

STEER RELIEF

1 6

106

7 23

8 CONTROL VALVE

1

101

8

(1532E3/1932E3) (2033E3/2046E3/ 2646E3/2658E3)

(2033E3/2046E3/ 2646E3/2658E3)

15

201

(1532E3/1932E3)

10 11 12

107 11 24 12 25 26 27 28 29

30 13 14

(1532E3/1932E3 Only)

202 (1532E3/1932E3 Only)

6-2

3120763

SECTION 6

HYDRAULIC

FIGURE 6-1. HYDRAULIC DIAGRAM FIG & ITEM #

PART NUMBER 2792339 2792340 2792341 2792342

1 2 3 4 5 6 7 8 9 10 11 12 13

14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

3120763

2220473 Not Used 2220585 Not Used 2220501 2220775 2220415 2220371 Not Used 2220373 2220619 2220385 2220470 2220346 2220347 2220593 Not Used Not Used 2221000 0100020 Not Used 1320225 Not Used 2220515 1320242 4360461 3310601 0100011 4460320 4460267 2220635

DESCRIPTION HYDRAULIC DIAGRAMS 1532E3/1932E3 2033E3 2046E3/2646E3 2658E3 Fitting, 90° Fitting, 90° (Prior to S/N 0200105071)

QTY.

REV.

Ref. Ref. Ref. Ref.

9 5 6 5

A/R 2

Fitting (1532E3/1932E3 Only) Fitting Fitting, Straight Fitting, Straight

2 1 A/R A/R

Fitting, Straight Fitting, Reducer Fitting, Tee Fitting Options: Fitting, 90°(1532E3/1932E3) Fitting, Straight (2033E3/2046E3/2646E3/2658E3) Fitting, Straight Fitting, Straight

1 A/R A/R 1

Fitting, 90° Sealant (Not Shown) Hose Clamp (Prior to S/N 0200092586 Only) Fitting, Cap Clamp Switch, Temperature Nut #6-32 Loctite #242 Plug, Terminal Pins Fitting (1532E3/1932E3 Only)

S E C T I O N 6

1 1

H Y D R A U L I C

4 A/R 1 A/R A/R 1 1 A/R 1 2 1

6-3

SECTION 6

HYDRAULIC

FIGURE 6-1. HYDRAULIC DIAGRAM (CONTINUED) FIG & ITEM #

PART NUMBER 2901652 2901653 2901654 2901655

101 2750920 2752463 102

S E C T I O N

2752968 2752957 2752959 2752961 103

104 105

2752593 2752609 2752603 Not Used 2752192 2752194 2752193

6 106

H Y D R A U L I C

2752478 2750999 107 2750982 2752931 2901650 201 202

6-4

4567649 4566969

DESCRIPTION HYDRAULIC HOSE KITS 1532E3/1932E3 2033E3 2046E3/2646E3 2658E3 Hose Options: 1532E3/1932E3 2033E3/2046E3/2646E3/2658E3 Hose Options: 1532E3/1932E3 2033E3 2046E3/2646E3 2658E3 Hose Options: 1532E3/1932E3 2033E3/2046E3/2646E3 2658E3 Hose Options: 1532E3/1932E3 2033E3 2046E3/2646E3/2658E3 Hose Options: 1532E3/1932E3 2033E3/2046E3/2646E3/2658E3 Hose Options: 1532E3/1932E3 2033E3/2046E3/2646E3/2658E3 HYDRAULIC TUBE KIT (1532E3/1932E3 ONLY) Tube, Suction Tube, Return

QTY.

REV.

Ref. Ref. Ref. Ref.

3 2 2 3

1 1 4 4 4 4 2 2 2

2 2 2 2 2 1 1 Ref.

1

1 1

3120763

SECTION 6

HYDRAULIC

FIGURE 6-1. HYDRAULIC DIAGRAM (CONTINUED) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S E C T I O N 6 H Y D R A U L I C

3120763

6-5

SECTION 6

HYDRAULIC

FIGURE 6-2.POWER DECK HYDRAULIC DIAGRAM

12 13

12 13 12

12 3

3

2

2

12 9

S E C T I O N

12

10 1

1

3 2 2

SET @ 1500psi

1

EXTEND

A

A

B

B

W

BRAKE CYLINDER

RETRACT

W

P

MP

P

T

6

1

H Y D R A U L I C

LIFT CYLINDER

T

SET@ 3000psi

6

MANIFOLD BLOCK

2

P1

8

P

MP

5

T

12 7 3 gpm

4

M

101 103 104 102A

102B

105

10 9 11

TORQUE TO 60IN/LBS

102

6-6

3120763

SECTION 6

HYDRAULIC

FIGURE 6-2. POWER DECK HYDRAULIC DIAGRAM FIG & ITEM #

PART NUMBER 2792347 2792348 2792349 2792350

1 2

4641106 2753313 2751166 2750996 2753073 2753312

3

4 5 6 7 8 9 10 11 12 13

2752648 2753314 2753315 2753118 2752467 2220635 2220371 2220603 0641605 4711600 0100020 2220473 2220490 4641106

101 102 102A 102B 103 104 105

3120763

Not Serviced 7012793 7012773 7018912 7018943 7018917 7018300 7018301 7018919 7016351 7018302 7016351

DESCRIPTION HYDRAULIC DIAGRAMS 2033E3 2046E3 2646E3 2658E3 Valve, Power Deck Manifold Hose Options: 2033E3 (Prior to S/N 0200100187) 2033E3 (S/N 0200100187 to Present) 2046E3 (Prior to S/N 0200100187) 2046E3 (S/N 0200100187 to Present) 2646E3/2658E3 Hose Options: 2033E3 2046E3/2646E3 2658E3 Hose Hose Fitting, Tee Fitting, Straight Fitting, Straight Bolt 5/16”-18NC x 5/8” Flatwasher 5/16” Loctite #567 Fitting, 90° Fitting, Tee HYDRAULIC VALVE - POWER DECK Block, Manifold Rexroth Valve Section (Control) Seal Kit - 7012793 Cartridge Nut O-Ring Coil Cartridge, Valve (Shuttle) Seal Kit - 7018300 Cartridge Cartridge, Valve (Relief) Seal Kit - 7018919 Cartridge Cartridge, Valve (Relief) Seal Kit - 7018302 Cartridge

QTY.

REV.

Ref. Ref. Ref. Ref.

5 5 5 5

1 2

S E C T I O N

4 2

1 2 1 2 1 2 2 A/R 6 2 Ref.

6 H Y D R A U L I C

A

1 1 2 2 2 2 1 1 1 1 1 1

6-7

SECTION 6

HYDRAULIC

FIGURE 6-2. POWER DECK HYDRAULIC DIAGRAM (CONTINUED) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S E C T I O N 6 H Y D R A U L I C

6-8

3120763

SECTION 7

ELECTRICAL

TABLE OF CONTENTS FIGURE

7-1 7-2 7-3

DESCRIPTION

PAGE

ELECTRICAL DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 ELECTRICAL SCHEMATIC - STANDARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4 HARNESS AND CABLE ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6

S E C T I O N 7 E L E C T R I C A L

3120763

7-1

SECTION 7

ELECTRICAL

FIGURE 7-1.ELECTRICAL DIAGRAM LIST FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

Ref.

G/B

Motion Alarm

Ref.

G/B

Travel Alarm

Ref.

G/B

Note: Diagrams with asterisks (*) are shown in the following pages. Diagrams not shown are available from the JLG Service Department.

1282507/ 1282706 1282507/ 1282706 1282507/ 1282706

S E C T I O N

0258800 0258801

BEACON LIGHT ELECTRICAL DIAGRAM BEACON LIGHT ELECTRICAL DIAGRAM (UL)

Ref. Ref.

B B

1283009

GENERATOR ELECTRICAL DIAGRAMS

Ref.

C

Ref. Ref. Ref.

E B A

Ref.

B

PERIMETER SWITCH ELECTRICAL DIAGRAM (PRIOR TO S/N 0200070220) PERIMETER SWITCH ELECTRICAL DIAGRAM (S/N 0200070220 TO PRESENT)

Ref.

B

Ref.

E

1282896 4922082 4922083 4922084 4922296 4922085

GROUND TO PLATFORM ELECTRICAL DIAGRAM Cable Assembly - 1532E3 Cable Assembly - 1932E3 Cable Assembly - 2033E3 Cable Assembly - 2046E3 Cable Assembly - 2646E3/2658E3

Ref. Ref. Ref. Ref. Ref. Ref.

G 4 3 6 3 5

1282880* 4933016 4933017

ELECTRICAL SCHEMATIC 1532E3/1932E3 2033E3/2046E3/2646E3/2658E3 with Manually Operated Platform Extension 2033E3/2046E3/2646E3/2658E3 with Hydraulically Operated Platform Extension

Ref. Ref. Ref.

M 3 3

Ref.

1

1282531 1283081 1282902 1283082

7

0257665 1283094

E L E C T R I C A L

4933106

7-2

ALARM ELECTRICAL DIAGRAMS Descent Alarm

LIGHTS ELECTRICAL DIAGRAMS Work Lights (Prior to S/N 0200063475) Work Lights (S/N 0200063475 to Present) Work Lights W/Folddown Rails (Prior to S/N 0200063475) Work Lights W/Folddown Rails (S/N 0200063475 to present)

3120763

SECTION 7

ELECTRICAL

FIGURE 7-1.ELECTRICAL DIAGRAM LIST FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S E C T I O N 7 E L E C T R I C A L

3120763

7-3

SECTION 7

ELECTRICAL

FIGURE 7-2.ELECTRICAL SCHEMATIC - STANDARD

S E C T I O N 7 E L E C T R I C A L

7-4

3120763

SECTION 7

ELECTRICAL

S E C T I O N 7 E L E C T R I C A L

3120763

7-5

SECTION 7

ELECTRICAL

FIGURE 7-3. HARNESS AND CABLE ASSEMBLIES

BEACON

4 326B 326C

5 404

326

6 326A 326B

306 MOTOR

327

7

205 206

S E C T I O N

327B 327C

306A 306B

327B 327D 327A 328 321

PLATFORM CONSOLE BOX TO LINE CONTACTOR RELAY

306B 306C

204

320 319

405

LINE CONTACTOR RELAY

106

201

104

7

105 102

E L E C T R I C A L

103

WORK LIGHT

601

VALVE

TO BATTERIES

201B

+

201 ALARM

601A 403 403A HORN

101 108 109

TEMPERATURE SWITCH

201A 201D 201E 201F

7-6

3120763

SECTION 7

ELECTRICAL

BATTERY CHARGER

5

HAND HELD ANALYZER

1

501 503

502

2

504

505 TILT ALARM

206

PLATFORM DESCENT DELAY (EURO)

410

401

TO LINE CONTACTOR RELA Y

209 202 401A

203

S E C T I O N

208

401B

204

FROM J2 VALVE HARNESS

410A 209

201E 201F

202A 202B

202A 202D

409 208

407

GROUND CONTROLS

409A 407A

208A

406

406A

207

408A

POT-HOLE PROTECTION SYSTEM

201A 201C 209

7

408

402A

CHARGER MACHINE LOCKOUT (AUSTRALIAN ONLY)

E L E C T R I C A L

402

201 107 108

210

DRIVE CUT-OUT

408

210C 210A 210B LIFT DOWN SOLENOID

101 DECK EXTENSION CUT-OUT

ELEVATION SWITCH (HI-DRIVE LIMIT)

3120763

OVERLOAD PRESSURE SWITCH (JAPANESE/ FRENCH SPEC)

7-7

SECTION 7

ELECTRICAL

FIGURE 7-3. HARNESS AND CABLE ASSEMBLIES FIG & ITEM #

PART NUMBER

DESCRIPTION TOOLS

1 2 3 4 5

2900874 2901443 1600244 1060633 Not Used 7002821 7002823

6

4460467 4460510

S E C T I O N

7 8

8896941 0100048

1282896 4922082 4922083 4922084 4922296 4922085

7

101

E L E C T R I C A L

102 103 104 105 106 107 108 109 110 111

1060608

4460473 4460468 4460614 4460465 4460466 4460343 4460267 4460320 Not Used 3990010

4933016 4933017 4933106

7-8

QTY. Ref.

Configurator Kit (Computer Software Kit) Analyzer and Cable Kit (Includes 1600244 & 1060633) Analyzer, SMART System Controller Cable, Communication (Analzer to Controller)

1 1 1 1

Crimper (For Wire to Pin/Socket Connections) Extractor (For Removal of Pins/Sockets form Connectors) Extractor - 16-18 Gauge (For Removal of Pins/Sockets form Deutsch Connectors) Extractor - 12-14 Gauge (For Removal of Pins/Sockets form Deutsch Connectors) Stripper, Wire Compound, Silicone (Use on Connectors/Receptacles) (Not Shown)

1 1

CABLE ASSEMBLIES - GROUND TO PLATFORM Cable Assembly - 1532E3 Cable Assembly - 1932E3 Cable Assembly - 2033E3 Cable Assembly - 2046E3 Cable Assembly - 2646E3/2658E3 Cable, Electrical - 18/14 Options: 1532E3 1932E3 2033E3 2046E3 2646E3/2658E3 Clamp, Cable Cap, Dust Connector, Deutsch - 21 Pin Socket, Female Plug, Sealing Connector - 12 Pin Pin, Male Connector - 2 Pin

REV.

1 1 1 A/R

Ref. Ref. Ref. Ref. Ref. Ref.

G 4 3 6 3 5

37ft./11.2m 42ft./12.8m 40ft./12.2m 43ft./13.1m 53ft./16.2m

1 1 1 14 7 1 15 1

Diode, 6A 600Volt (Not Shown) WIRING DIAGRAM OPTIONS: 1532E3/1932E3 2033E3/2046E3/2646E3/2658E3 with Manually Operated Platform Extension 2033E3/2046E3/2646E3/2658E3 with Hydraulically Operated Platform Extension

Ref. Ref. Ref.

3 3

Ref.

1

3120763

SECTION 7

ELECTRICAL

FIGURE 7-3. HARNESS AND CABLE ASSEMBLIES FIG & ITEM #

PART NUMBER

201

201A 201B 201C 201D 201E 201F 201G 202

202A 202B 202C 202D 203

Use 4922678 4922678 4922208 4460268 4460449 4460343 4460424 4460320 4460267 3990010 4922211 4922208 4460268 4460225 4460424 4460267 4922014 4921891

204

205 206 207 208

208A 209 210 210A 210B 210C 211

1060703 1060665 1060704 1060705 4922210 4921893 Not Available 1060341 4460320 4460268 0840025 4922011 4460320 4460267 4460449 4460424 4460268 0100048

DESCRIPTION

QTY.

Harness - Valve Options: Manually Operated Platform Extension Prior to S/N 0200103404 (Was P/N 4922209) S/N 0200103404 to Present Hydraulically Operated Platform Extension Socket, Female Connector, DIN Connector - 12 Pin Connector, Female - 2 Position Connector - 2 Pin Pin, Male Diode 6 Amp (Not Shown) Harness - Ground Control Options: 1532E3/1932E3 2033E3/2046E3/2646E3/2658E3 Socket, Female Connector - 6 Pin Connector, Female - 2 Position Pin, Male Harness - Ground Power Options: 1532E3/1932E3 2033E3/2046E3/2646E3/2658E3 Cable, Battery Options: 1532E3/1932E3 2033E3/2046E3/2646E3/2658E3 Cable, Battery Cable, Battery Harness - Keyswitch Harness - Emergency Stop Harness - Charger Machine Lockout (Australian Spec Only) Cable, Electrical - 16/2 (Australian Spec Only) Connector (Australian Spec Only) Socket, Female (Australian Spec Only) Boot, Terminal Harness - Lift Down Connector, Female - 2 Pin Pin, Male Terminal, Connector Connector, Female - 2 Position Socket, Female Grease, Dielectric

1

PLATFORM CONSOLE BOX ASSEMBLIES 301 to 305 306 306A 306B

3120763

Not Used Not Available 4460265 4460268

Harness, Controller Connector, Female Socket, Female

REV. 3

1/B A/R A/R 1 2 1 2 2 2 2

S E C T I O N

A/R 1 2 1 1 2 1 1 1 1 1 1 1

7 E L E C T R I C A L

10ft/3.0m

1 2 8 1 1 2 1 1 2 A/R Ref.

1 1 8

7-9

SECTION 7

ELECTRICAL

FIGURE 7-3. HARNESS AND CABLE ASSEMBLIES

S E C T I O N

FIG & ITEM #

PART NUMBER

306C 307 to 318 319 320 321 322 to 325 326 326A 326B 326C 327 327A 327B 327C 327D 328

4460424 Not Used 4460470 4460471 4460613 Not Used 4922183 4460268 4460343 4460267 4922184 4460265 4460267 4460343 4460320 4460466

DESCRIPTION Connector, Female - 2 Position Nut, Receptacle Lockwasher, Receptacle Connector, Deutsch Harness - Membrane Switch Socket, Female Plug, Male Pin, Male Harness - Platform Console Box Plug, Male Pin, Male Plug, Male Connector, Female Plug, Sealing ACCESSORIES HARNESS ASSEMBLIES

401

401A

7

401B 402

E L E C T R I C A L

402A 403 403A 404 405

406

7-10

4921819 4922285 1060330 4460445 4460227 4460326 4460268 Not Available 1060680 4460320 4460268 4922258 4460424 4460268 Not Available 1060680 Not Available 1060341 1060680 1060341 1060680 1060341 1060680 1060341 1060680 Not Available 1060341

Harness - Tilt Alarm Options: Prior to S/N 0200060218 S/N 0200060218 to Present Cable, Electrical - 16/3 Connector, Female - 3 Pin Pin, Male Plug, Male Socket, Female Harness - Hi-Drive Limit Switch Cable, Electrical - 18/2 Plug, Male Socket, Female Harness - Horn Connector, Female - 2 Position Socket, Female Harness Beacon Cable, Electrical - 18/2 Harness - Worklight 1532E3 Prior to S/N 0200063475 1532E3 S/N 0200063475 to Present 1932E3 Prior to S/N 0200063475 1932E3 S/N 0200063475 to Present 2033E3/2046E3 Prior to S/N 0200063475 2033E3/2046E3 S/N 0200063475 to Present 2646E3/2658E3 Prior to S/N 0200063475 2646E3/2658E3 S/N 0200063475 to Present Harness - Deck Extend Cutout Cable, Electrical - 16/2 1532E3 1932E3/2033E3/2046E3

QTY.

REV.

1 1 1 1 1 A/R 2 A/R 1 A/R 1 1 7 Ref. 1 A 1/B 8ft./2.4m 1 3 1 3 1 9ft./2.74m 2 2 1 1 2 1 10ft./3.0m 1

1

40ft/12.2m 32ft/9.8m 48ft/14.6m 38ft/11.6m 54ft/16.5m 51ft/15.6m 61ft/18.6m 61ft/18.6m

1 A/R 40ft./12.2m 46ft./14m

3120763

SECTION 7

ELECTRICAL

FIGURE 7-3. HARNESS AND CABLE ASSEMBLIES FIG & ITEM # 406 (cont’d) 406A 407 407A 408

408A 409

409A 410

410A

PART NUMBER 4460320 4460268 Not Available 1060680 4460320 4460268 Not Available 1060680

4460320 4460268 Not Available 1060680

4460320 4460268 Not Available 1060341 1060680 4460326 4460226 0259214

501 502 503 504 505

1060688 0641406 4751400 3311405 1320040

DESCRIPTION 2646E3/2658E3 Plug, Male Socket, Female Harness - Drive Cutout Cable, Electrical - 18/2 Plug, Male Socket, Female Harness - Overload (Japanese/French Spec.)

Cable, Electrical - 18/2 1532E3/1932E3 2033E3/2046E3/2646E3/2658E3 Plug, Male Socket, Female Harness - Pothole Protection System Cable, Electrical - 18/2 1532E3/1932E3 2033E3/2046E3/2646E3/2658E3 Plug, Male Socket, Female Harness - Platform Descent Delay (Euro Spec) Cable, Electrical Options: 16/2 Cable - Prior to S/N 0200066023 18/2 Cable - S/N 0200066023 to Present Plug, Male Socket, Female AC CHARGER CORD INSTALLATION Cable, Ac Cord Bolt 1/4”-20NC x 3/4” Flatwasher 1/4” Locknut 1/4”-20NC Clamp BATTERY CABLE ASSEMBLIES

601

601A

3120763

1060606 1060605 4460618

Battery Cable Assembly Options: 1532E3/1932E3 2033E3/2046E3/2646E3/2658E3 Connector, Anderson (Includes Both Halves)

QTY.

REV.

54ft./16.5m

1 2 1 A/R 1 2 1 A/R 30ft./9.1m 35ft./11m

1 2 1 A/R

S E C T I O N

6ft./1.83m

1 2 1 8ft/2.4m

1 2 Ref.

1

1 1 1 1 1 Ref.

1 1 1

3 2

7-11

7 E L E C T R I C A L

SECTION 7

ELECTRICAL

FIGURE 7-3. HARNESS AND CABLE ASSEMBLIES FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S E C T I O N 7 E L E C T R I C A L

7-12

3120763

SECTION 8

DECALS

TABLE OF CONTENTS FIGURE

8-1 8-2

DESCRIPTION

PAGE

Decals Installation - 1532E3/1932E3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2 Decals Installation - 2032E3/2046E3/2646E3/2658E3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8

S E C T I O N 8 D E C A L S

3120763

8-1

SECTION 8

DECALS

FIGURE 8-1.DECALS INSTALLATION - 1532E3/1932E3

S E C T I O N 8 D E C A L S

8-2

3120763

SECTION 8

DECALS

S E C T I O N 8 D E C A L S

3120763

8-3

SECTION 8

DECALS

FIGURE 8-1. DECALS INSTALLATION - 1532E3/1932E3 FIG & ITEM #

PART NUMBER 0258862 0258860 0258865 0270346 0258864 0270212 0258863

1 2 3 4

S E C T I O N

5 6

8 D E C A L S

7 8 9

10 11 12 13 14 15 16 17 18

1702773 Not Used Not Used 1702153 1703961 Not Used 1704607 1701621 1703962 1702552 Not Used 1703816 1703835 1703867 1704616 1704278 1704807 1703859 1703843 Not Used Not Used 1703788 1701509 1703811 1703812 1703814 1703817 1703819 1703822 1704138 Not Used 1703695 1703830 1703862 1704615

8-4

DESCRIPTION DECAL INSTALLATIONS ANSI Spec Brazilian Spec Canadian French Spec China Spec Japanese Spec Korean Spec Latin American Spec Decal - JLG Decal - USA Decal - Bar Code Decal - Inspection Options: ANSI Spec Brazilian Spec Canadian French Spec China Spec Japanese Spec Korean Spec Latin American Spec Decal - Serial Number.

Decal - Danger/Warning Options: ANSI Spec Brazilian Spec Canadian French Spec China Spec Japanese Spec (Prior to S/N 0200097273) Japanese Spec (S/N 0200097273 to Present) Korean Spec Latin American Spec

QTY.

REV.

Ref. Ref. Ref. Ref. Ref. Ref. Ref.

9 9 9 6 10 6 9

2 0 1 A/R 1 1 0 1 1 1 1 1 A/R 1 0 0 1 1 1 1 1

Decal - Manual Referance Options: Prior to S/N 0200103389 S/N 0200103389 to Present Decal - Lifting Lug Decal - Hyd. Oil Decal - Tie Down Decal - Fork Lift Decal - Direction Arrow Decal - Manual Descent Cable Decal - Safety Prop

1

Decal - Legend Options: ANSI Spec Brazilian Spec Canadian French Spec China Spec

1

4 1 4 6 3 1 2

3120763

SECTION 8

DECALS

FIGURE 8-1. DECALS INSTALLATION - 1532E3/1932E3 (CONTINUED) FIG & ITEM #

PART NUMBER

18 (cont’d)

1704280 1703854 1703838 Not Used

19 20

1703698 1703831 1703863 1704614 1704281 1703855 1703839 21 1703813 1703832 1703864 1704613 1703848 1703856 1703840 22 1704277 1703852 23 1703818 1703833 1703865 1704611 1704282 1703857 1703841 24 1703821 1703829 1703861 1704610 1703845 1703853 1703837 25 1703823 1703834 1703866 1704609 1703850 1703858

3120763

DESCRIPTION Japanese Spec Korean Spec Latin American Spec Decal - Towing/Winching/Tow Speed Options: ANSI Spec Brazilian Spec Canadian French Spec China Spec Japanese Spec Korean Spec Latin American Spec Decal - Warning Battery Ventilation Options: ANSI Spec Brazilian Spec Canadian French Spec China Spec Japanese Spec Korean Spec Latin American Spec Decal - Attach Lanyard Here Options: ANSI/Brazilian/Canadian/Japanese & Latin American Spec Korean Spec Decal - Warn. Crushing Hazard/Danger Electrocution Options: ANSI Spec Brazilian Spec Canadian French Spec China Spec Japanese Spec Korean Spec Latin American Spec Decal - Control Box Location Options: ANSI Spec Brazilian Spec Canadian French Spec China Spec Japanese Spec Korean Spec Latin American Spec Decal - Danger Electrocution Hazard Options: ANSI Spec Brazilian Spec Canadian French Spec China Spec Japanese Spec Korean Spec

QTY.

REV.

1

1

1 2

S E C T I O N

1 4

2

8 D E C A L S

1 1

1 2

1

8-5

SECTION 8

DECALS

FIGURE 8-1. DECALS INSTALLATION - 1532E3/1932E3 (CONTINUED) FIG & ITEM #

PART NUMBER

25 (cont’d) 26 to 29 30 31 32 33 34 35 to 38 39

1703842 Not Used 0860520 1060279 0641405 4751400 3311405 Not Used 1704885

S E C T I O N

DESCRIPTION

Box, Manual Storage Cable Lanyard Bolt 1/4”-20NC x 5/8” Flatwasher 1/4” Locknut 1/4”-20NC

1 1 4 4 4 1

2901692

Decal - Website ---------------------------------------------------------------Kit - Decal Master (Includes Items 9-16, 22, 39)

2901722 2901720 2901725 2901932 2901724 2901915 2901723

Kit - Decal Multi-Color Options (Includes Items 18-21, 23-25): ANSI Spec Brazilian Spec Canadian French Spec China Spec Japanese Spec Korean Spec Latin American Spec

101 2901706 2901707 102 2901699 2901700

D E C A L S

103 2901693 2901694

8-6

REV.

Latin American Spec

OPTIONAL DECALS

8

QTY.

Capacity Nameplate Kit Options: 1532E3 (Includes qty 3 of p/n 3252588) 1932E3 (Includes qty 3 of p/n 1703868) Decal - Maximum Tire Load Kit Options: 1532E3 (Includes qty 4 of p/n 1704131) 1932E3 (Includes qty 4 of p/n 1704132) Decal - Model Designation Kit Options: 1532E3 (Includes qty 2 of p/n 3252582) 1932E3 (Includes qty 2 of p/n 3252583)

1

7

1 5 4 4 1 5 1 4 Ref. 1 2 1 1 2 2 1 2 2

3120763

SECTION 8

DECALS

FIGURE 8-1. DECALS INSTALLATION - 1532E3/1932E3 (CONTINUED) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S E C T I O N 8 D E C A L S

3120763

8-7

SECTION 8

DECALS

FIGURE 8-2.DECALS INSTALLATION - 2033E3/2046E3/2646E3/2658E3

S E C T I O N 8 D E C A L S

8-8

3120763

SECTION 8

DECALS

S E C T I O N 8 D E C A L S

3120763

8-9

SECTION 8

DECALS

FIGURE 8-2. DECALS INSTALLATION - 2033E3/2046E3/2646E3/2658E3 FIG & ITEM #

PART NUMBER 0258862 0258875 0258874 0258865 0270346 0258864 0258876 0270212 0258863 0259876

S E C T I O N

1 2 3 4

1702773 Not Used Not Used 1702153 1703961 Not Used 1704607 1701621 1703962 1702552 1702153

8 D E C A L S

5 6

Not Used 1703816 1703835 1703867 1704616 1704278 1704807 1703859 1703843 1703816

7 8 9

10

8-10

DESCRIPTION DECAL INSTALLATIONS ANSI Spec with Manually Operated Platform Extension ANSI Spec with Hydraulically Operated Platform Extension Brazilian Spec Canadian French Spec China Spec Japanese Spec with Manually Operated Platform Extension Japanese Spec with Hydraulically Operated Platform Extension Korean Spec Latin American Spec Latin American Spec with Hydraulically Operated Platform Extension Decal - JLG Decal - Bar Code Decal - Inspection Options: ANSI Spec Brazilian Spec Canadian French Spec China Spec Japanese Spec Korean Spec Latin American Spec Latin American Spec With Hydraulically Operated Platform Extension Decal - Serial Number.

Decal - Danger/Warning Options: ANSI Spec Brazilian Spec Canadian French Spec China Spec Japanese Spec (Prior to S/N 0200097273) Japanese Spec (S/N 0200097273 to Present) Korean Spec Latin American Spec Latin American Spec With Hydraulically Operated Platform Extension

QTY.

REV.

Ref.

9

Ref.

10

Ref. Ref. Ref. Ref.

10 9 6 9

Ref.

10

Ref. Ref. Ref.

6 9 6

2 1 A/R 1 1 0 1 1 1 1 1 1 A/R 1 0 0 1 1 1 1 1 1

Not Used Not Used 1703788 1701509 1703811

Decal - Manual Referance Options: Prior to S/N 0200103252 S/N 0200103252 to Present Decal - Lifting Lug

1

4

3120763

SECTION 8

DECALS

FIGURE 8-2. DECALS INSTALLATION - 2033E3/2046E3/2646E3/2658E3 (CONTINUED) FIG & ITEM #

PART NUMBER

11 12 13 14 15 16

1703812 1703814 1703817 1703819 1703822

17 18

19 20

1704138 1704211 Not Used 1703695 1703830 1703862 1704615 1704280 1703854 1703838 Not Used 1703698 1703831 1703863 1704614 1704281 1703855 1703839

21 1703813 1703832 1703864 1704613 1703848 1703856 1703840 22 1704277 1703852 23 1703818 1703833 1703865 1704611 1704282 1703857 1703841

3120763

DESCRIPTION Decal - Hyd. Oil Decal - Tie Down Decal - Fork Lift Decal - Direction Arrow Decal - Manual Descent Cable Decal - Safety Prop Options: 2033E3/2046E3 2646E3/2658E3

QTY.

REV.

1 4 6 3 1 2

Decal- Legend Options: ANSI Spec Brazilian Spec Canadian French Spec China Spec Japanese Spec Korean Spec Latin American Spec Decal - Towing/Winching/Tow Speed Options: ANSI Spec Brazilian Spec Canadian French Spec China Spec Japanese Spec Korean Spec Latin American Spec Decal - Warning Battery Ventilation Options: ANSI Spec Brazilian Spec Canadian French Spec China Spec Japanese Spec Korean Spec Latin American Spec Decal - Attach Lanyard Here Options: ANSI/Brazilian/Canadian/Japanese & Latin American Spec Korean Spec Decal - Warn. Crushing Hazard/Danger Electrocution Options: ANSI Spec Brazilian Spec Canadian French Spec China Spec Japanese Spec Korean Spec Latin American Spec

S E C T I O N

1

2

8 D E C A L S

4

2

8-11

SECTION 8

DECALS

FIGURE 8-2. DECALS INSTALLATION - 2033E3/2046E3/2646E3/2658E3 (CONTINUED) FIG & ITEM #

PART NUMBER

24 1703821 1703829 1703861 1704610 1703845 1703853 1703837 25

S E C T I O N

26 to 29 30 31 32 33 34 35

1703823 1703834 1703866 1704609 1703850 1703858 1703842 Not Used 0860520 1060279 0641405 4751400 3311405

2901692

2901722 2901720 2901725 2901932 2901724 2901915 2901723

Kit - Decal Multi-Color Options (Includes Items 18-21, 23-25): ANSI Spec Brazilian Spec Canadian French Spec China Spec Japanese Spec Korean Spec Latin American Spec

36 Not Required 3571011 37

D E C A L S

Not Required 3571703 38

39

8-12

Decal - Control Box Location Options: ANSI Spec Brazilian Spec Canadian French Spec China Spec Japanese Spec Korean Spec Latin American Spec Decal - Danger Electrocution Hazard Options: ANSI Spec Brazilian Spec Canadian French Spec China Spec Japanese Spec Korean Spec Latin American Spec Box, Manual Storage Cable Lanyard Bolt 1/4”-20NC x 5/8” Flatwasher 1/4” Locknut 1/4”-20NC Rivet Options: With Manually Operated Platform Extension With Hydraulically Operated Platform Extension Plate, Bottom Placard Options: With Manually Operated Platform Extension With Hydraulically Operated Platform Extension Plate, Power Extension Billboard Options: With Manually Operated Platform Extension With Hydraulically Operated Platform Extension Decal - Pinching Hazard Options: (S/N 0200071692 to Present) With Manually Operated Platform Extension With Hydraulically Operated Platform Extension Decal - Website --------------------------------------------------------------Kit - Decal Master (Includes Items 9-16, 22, 39)

Not Required 3820020

8

DESCRIPTION

Not Required 1703491 1704885

QTY.

REV.

1

2

1 1 4 4 4 A/R 0 7 A/R 0 1 A/R 0 1

0 2 2 1

7

1 4 3 4 1 5 1 4

3120763

SECTION 8

DECALS

FIGURE 8-2. DECALS INSTALLATION - 2033E3/2046E3/2646E3/2658E3 (CONTINUED) FIG & ITEM #

PART NUMBER

DESCRIPTION OPTIONAL DECALS

101 2901708 2901709

2901709 2901710

2901711

102 2901701 2901703 2901704 2901705 103 2901695 2901696 2901697 2901698

Capacity Nameplate Kit Options: 2033E3/2646E3 with Manually Operated Platform Extension (Includes qty 3 of p/n 1703694) 2033E3/2646E3 with 1000 Lbs Capacity & Manually Operated Platform Extension (Includes qty 3 of p/n 3252591) 2046E3/2658E3 with Manually Operated Platform Extension (Includes qty 3 of p/n 3252591) 2033E3/2046E3/2646E3/2658E3 with 4ft Hydraulically Operated Platform Extension (Includes qty 3 of p/n 3252592) 2033E3/2046E3/2646E3/2658E3 with 6ft Hydraulically Operated Platform Extension (Includes qty 3 of p/n 3252593) Decal - Maximum Tire Load Kit Options: 2033E3 (Includes qty 4 of P/N 1704133) 2046E3 (Includes qty 4 of P/N 1704135) 2033E3 (Includes qty 4 of P/N 1704136) 2046E3 (Includes qty 4 of P/N 1704137) Decal - Model Designation Kit Options: 2033E3 (Includes qty 3 of P/N 3252584) 2046E3 (Includes qty 3 of P/N 3252585) 2646E3 (Includes qty 3 of P/N 3252586) 2658E3 (Includes qty 3 of P/N 3252587)

QTY.

REV.

Ref. 1 1 2

2 1

1

1

S E C T I O N

2 2 2 2 1 1 1 1 1

8 D E C A L S

3120763

8-13

SECTION 8

DECALS

FIGURE 8-2. DECALS INSTALLATION - 2033E3/2046E3/2646E3/2658E3 (CONTINUED) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S E C T I O N 8 D E C A L S

8-14

3120763

SECTION 9

RECOMMENDED SERVICE PARTS STOCK

MODELS 1532E3/1932E3/2033E3/2046E3/2646E3/2658E3 The following list will service fleets of machines (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.

JLG PART NUMBER

QTY PER FLEET

DESCRIPTION 1-10

10-20

20 OR MORE

1 1 1 4 1 1

1 1 1 8 2 1

1 1 1 12 3 1

1 1 1 1 1 1 1

1 1 1 1 1 1 1

1 1 1 1 1 1 1

1 1 1

1 1 1

STANDARD PARTS 7011509 7018514 7010944 2120072 1340052 1600289 4360112 4360432 7016339 4360328 4360475 1600282 0610123

Breaker, Circuit - DC (Figure 1-8) Breaker, Circuit - AC (Figure 1-8) Coupling (Figures 2-1 & 2-2) Element, Filter (Figure 2-1 & 2-2) Breather (Figure 2-1 & 2-2) Controller, JLG SMART System TM (Figure 2-4) Breaker, Circuit (Figures 2-4) Switch, Key (Figure 2-4) Key, Replacement (Figure 2-4) Switch, Toggle (Figures 2-4) Switch, Emergency Stop (Figures 2-4 & 4-11) Controller, Directional (Figure 4-11) Card, Circuit (Figure 4-11) VARIABLE PARTS

4360548 4360397 4360465

Limit Switch (Figures 1-5, 1-6 & 1-7) Limit Switch (Figure 1-7) Switch, Tilt Indicator 1 1/2 (Optional) (Figure 1-7)

1 1 1

4360435

Switch, Tilt Indicator 2 (Optional) (Figure 1-7)

1

1

1

3740131 3740121 4360215 4360277 4360437 4360453 4360454 4360387

Relay (Standard) (Figure 2-4) Relay (UL Listed) (Figure 2-4) Switch, Perimeter (Optional) (Figure 4-1) Switch, Limit (Optional) (Figure 4-2, 4-3 & 4-6) Limit Switch (Optional) (Figure 4-2) Switch Membrane With Tilt Light (Figure 4 -11) Switch Membrane Without Tilt Light (Figure 4-11) Switch (Optional With Perimeter) (Figure 4-11)

1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1

3120763

9-1

S E C T I O N 9 R E C O M M E N D E D S E R V I C E P A R T S S T O C K

S E C T I O N 9 R E C O M M E N D E D S E R V I C E P A R T S S T O C K

SECTION 9

RECOMMENDED SERVICE PARTS

MODELS 1532E3/1932E3/2033E3/2046E3/2646E3/2658E3 The following list will service fleets of machines (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.

JLG PART NUMBER

9-2

QTY PER FLEET

DESCRIPTION 1-10

10-20

20 OR MORE

3120763

SECTION 10

SPECIAL OPTIONS

Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department.

FIG & ITEM #

PART NUMBER

10-1

MISCELLANEOUS SPECIAL OPTIONS

QTY.

1/2” AIR LINE INSTALLATION - 1532E3 1/2” AIR LINE INSTALLATION - 1932E3 1/2” AIR LINE INSTALLATION - 2646E3 & 2658E3 1/2” AIR LINE INSTALLATION - 2046E3 & 2033E3

Ref. Ref. Ref. Ref.

0258172

ARMS ASSEMBLY/INSTALLATION - 11FT (UNITED AIRLINE SPEC)

Ref.

0256789

CAMERA MOUNT ASSEMBLY

Ref.

3571159 3571158 4420055 0257646 4060941 4060943

COVER INSTALLATIONS (JAPANESE SPEC) Arm Cover Plates (2033E3) Arm Cover Plates (2046E3/2646E3/2658E3) Plate, Arm Cover Options: 2033E3 2046E3/2646E3/2658E3 Tape, UHMW Platform Console Cover Installation Cover, Platform Control Box Window, Polycarbonate

S E C T I O N 1 0

Ref. Ref. 1

S P E C I A L

3.3ft Ref. 1 1

0252972 0259446 3252191 1282897 1702612 1703175 0273255 0271115 0271904 0253760 3251503 3251899 3252474 0258853

DECAL COMPONENTS AND INSTALLATION Decal - Biodegradable Decal CSA Installation Prior to S/N 0200060942 S/N 0200060942 to Present Decal - CSA Decal Lanyard Attach Installation Decal - Common Decal - Hertz and GM Units Decal Hertz Rentals Installation Decal Sunbelt Rentals Installation Decal United Rentals Installation Decal U/L Installation Decal - U/L Battery Information Decal - EE Decal - U/L Decal Installation - United

Ref. Ref. 1 Ref. 2 2 Ref. Ref. Ref. Ref. 1 1 1 Ref.

2300014 2300027 2300016 2300021

HYDRAULIC FLUIDS Mobil 424 Mobil 224H Bio Mobil DTE 13M Union Carbide Ucon HP5046 Fire Resistant

Ref. Ref. Ref. Ref. Ref.

1702788

REV.

Ref.

0259841 0259842 0270816 0270832

0258913 0258914

3120763

DESCRIPTION

Ref.

O P T I O N S

10-1

SECTION 10

SPECIAL OPTIONS

Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department.

S E C T I O N

FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

0272572

LANYARD ATTACH INSTALLATION (GM K-1)

Ref.

0257264 0259232 0272479

OVERLOAD PROTECTIONS INSTALLATION (JAPANESE SPEC) 1532E3/1932E3 2033E3/2046E3 2646E3/2658E3

Ref. Ref. Ref.

0257049

PIPE RACK INSTALLATION (PRIOR TO S/N 0200095513)

Ref.

0258113

PLATFORM CONSOLE BOX WITH FOOTSWITCH INSTALLATION (JAPANESE SPEC)

Ref.

S P E C I A L

0258175

PLATFORM INSTALLATION (DRINGS, TREAD GRIP) (UNITED AIRLINE SPEC)

Ref.

0272267

PLATFORM INSTALLATION (NO EXTENSION / FIXED RAILS)

Ref.

0272266

PLATFORM INSTALLATION (SIDE OPENING)

Ref.

0258992

PLATFORM EXTENSION INSTALLATION (TREAD GRIP) (UNITED AIRLINE SPEC)

Ref.

O P T I O N S

0258154

PRESSURE CHECK INSTALLATION

Ref.

0100040

SEALANT

Ref.

TOOLS FOR SERVICE Analyzer and Cable Kit (Includes 1600244 & 1060633) Analyzer, SMART System Controller Cable, Communication (Analyzer to Controller) Arbor Set (Set of 2 for Installation of Garmax and Excelite Bushings) Wire Stripper Wire Crimper (To Install Wire Ends to Wires) Pin/Socket Extractor - Universal (To Remove Pins/Sockets from Connectors) Extractor - 16-18 Gauge (For Removal of Pins/Sockets from Deutsch Connectors) Extractor - 12-14 Gauge (For Removal of Pins/Sockets from Deutsch Connectors) Screwdriver, Potentiometer (To Adjust Drive Controller) Screwdriver, Magnetic Seal Installation Tool - 1” Seal Installation Tool - 1 1/2”

Ref. 1

1 0

2901443 1600244 1060633 7002820 8896941 7002821 7002823 4460467 4460510 7002822 7016654 7004275 7004276

10-2

REV.

1 1 1 1 1 1 1 1 1 1 1 1

3120763

SECTION 10

SPECIAL OPTIONS

Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department.

FIG & ITEM #

PART NUMBER 7002826 0270517

DESCRIPTION Seal Installation Tool - 2” TOP RAIL & BUMBER PADDING INSTALLATION (U.S. AIRWAYS SPEC)

QTY.

REV.

1 Ref.

S E C T I O N 1 0 S P E C I A L O P T I O N S

3120763

10-3

SECTION 10

SPECIAL OPTIONS

Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department.

S E C T I O N

FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

1 0 S P E C I A L O P T I O N S

10-4

3120763

PART NUMBER INDEX Starting Serial No. XXXXXXXXXX Original Issue - XX/XXXX

MODEL E3

Revised - XX/XX/XXXX

INDEX P/N 0080228 0080228 0080228 0100011 0100011 0100011 0100011 0100011 0100011 0100011 0100011 0100011 0100011 0100011 0100011 0100011 0100011 0100011 0100011 0100011 0100011 0100011 0100011 0100011 0100011 0100011 0100011 0100011 0100011 0100011 0100011 0100011 0100011 0100011 0100011 0100020 0100020 0100020 0100020 0100020 0100040 0100048 0100048 0100051 0100051 0100076 0100081 0100081 0100081

PAGE . . . . . 5-13 . . . . . . 5-5 . . . . . . 5-9 . . . . . 1-15 . . . . . 1-20 . . . . . 1-23 . . . . . 1-24 . . . . . 1-25 . . . . . 2-19 . . . . . . 2-4 . . . . . . 2-8 . . . . . 3-15 . . . . . 3-19 . . . . . 4-19 . . . . . 4-20 . . . . . 4-21 . . . . . 4-25 . . . . . 4-25 . . . . . 4-29 . . . . . . 4-3 . . . . . 4-30 . . . . . 4-35 . . . . . 4-36 . . . . . 4-38 . . . . . 4-40 . . . . . 4-43 . . . . . 4-48 . . . . . 4-49 . . . . . 4-53 . . . . . . 4-9 . . . . . . 4-9 . . . . . 5-13 . . . . . . 5-5 . . . . . . 5-9 . . . . . . 6-3 . . . . . 2-15 . . . . . . 2-3 . . . . . . 2-7 . . . . . . 6-3 . . . . . . 6-7 . . . . . 10-2 . . . . . . 7-8 . . . . . . 7-9 . . . . . 2-19 . . . . . 2-21 . . . . . 2-15 . . . . . . 1-4 . . . . . . 1-5 . . . . . . 3-4

3120763

P/N 0100084 0100084 0100084 0100084 0140011 0140022 0140033 0140033 0181622 0181684 0181684 0181684 0181684 0181847 0181874 0181875 0181880 0200565 0200566 0200567 0200568 0200569 0200569 0200569 0200570 0200588 0200588 0200589 0200589 0200590 0200590 0200592 0200593 0200596 0200597 0200598 0200599 0200599 0200600 0200601 0200602 0200602 0200603 0200604 0200618 0200619 0200623 0200624 0200625

PAGE . . . . . 3-12 . . . . . 3-16 . . . . . 3-20 . . . . . . 3-8 . . . . . 4-57 . . . . . 1-25 . . . . . 2-16 . . . . . 2-16 . . . . . 2-20 . . . . . 4-11 . . . . . 4-15 . . . . . 4-26 . . . . . 4-30 . . . . . 4-57 . . . . . . 2-8 . . . . . . 2-8 . . . . . 2-19 . . . . . 3-11 . . . . . 3-11 . . . . . 3-11 . . . . . 3-11 . . . . . 3-11 . . . . . 3-15 . . . . . 3-19 . . . . . 3-11 . . . . . 3-15 . . . . . 3-19 . . . . . 3-15 . . . . . 3-19 . . . . . 3-15 . . . . . 3-19 . . . . . 3-19 . . . . . 3-19 . . . . . 3-19 . . . . . 3-19 . . . . . . 3-3 . . . . . . 3-3 . . . . . . 3-7 . . . . . . 3-7 . . . . . . 3-7 . . . . . . 3-3 . . . . . . 3-7 . . . . . . 3-3 . . . . . . 3-7 . . . . . . 3-3 . . . . . . 3-3 . . . . . 3-11 . . . . . 3-11 . . . . . 3-15

P/N 0200626 0200641 0200642 0200643 0200644 0200670 0200671 0200672 0252586 0252586 0252586 0252587 0252587 0252972 0253760 0254171 0255679 0255680 0255682 0255683 0255784 0255963 0256056 0256058 0256103 0256104 0256105 0256198 0256200 0256423 0256664 0256664 0256664 0256667 0256668 0256784 0256784 0256786 0256789 0256959 0256960 0256961 0256962 0256964 0256965 0257049 0257156 0257183 0257184

PAGE . . . . . 3-15 . . . . . . 3-7 . . . . . . 3-7 . . . . . . 3-7 . . . . . . 3-7 . . . . . 3-11 . . . . . 3-15 . . . . . 3-19 . . . . . 3-12 . . . . . 3-16 . . . . . . 3-3 . . . . . 3-20 . . . . . . 3-7 . . . . . 10-1 . . . . . 10-1 . . . . . . 4-7 . . . . . . 1-6 . . . . . . 1-6 . . . . . . 1-6 . . . . . . 1-6 . . . . . 1-24 . . . . . . 4-6 . . . . . 2-16 . . . . . 2-16 . . . . . 4-47 . . . . . 4-47 . . . . . 4-47 . . . . . . 4-6 . . . . . . 4-6 . . . . . 2-16 . . . . . 4-12 . . . . . 4-16 . . . . . 4-32 . . . . . 4-12 . . . . . 4-32 . . . . . 4-13 . . . . . 4-17 . . . . . 4-17 . . . . . 10-1 . . . . . 2-16 . . . . . 2-16 . . . . . 2-16 . . . . . 2-16 . . . . . 2-16 . . . . . 2-16 . . . . . 10-2 . . . . . . 1-6 . . . . . . 1-9 . . . . . . 1-9

P/N 0257185 0257186 0257264 0257266 0257367 0257372 0257397 0257398 0257646 0257653 0257654 0257655 0257664 0257665 0257665 0257665 0257724 0257725 0257726 0257766 0258005 0258083 0258083 0258084 0258084 0258085 0258085 0258091 0258092 0258093 0258094 0258095 0258096 0258101 0258101 0258101 0258102 0258102 0258102 0258103 0258103 0258103 0258104 0258104 0258104 0258105 0258105 0258105 0258106

PAGE . . . . . . 1-9 . . . . . . 1-9 . . . . . 10-2 . . . . . 1-27 . . . . . . 4-7 . . . . . 1-27 . . . . . . 4-7 . . . . . . 4-7 . . . . . 10-1 . . . . . 4-47 . . . . . 4-47 . . . . . 4-47 . . . . . . 4-8 . . . . . 4-58 . . . . . . 4-9 . . . . . . 7-2 . . . . . 1-19 . . . . . 1-19 . . . . . 1-19 . . . . . 1-19 . . . . . 4-53 . . . . . 3-11 . . . . . . 5-9 . . . . . 3-15 . . . . . . 5-9 . . . . . 3-19 . . . . . 5-13 . . . . . . 4-3 . . . . . . 4-3 . . . . . . 4-3 . . . . . . 4-3 . . . . . . 4-3 . . . . . . 4-3 . . . . . 4-25 . . . . . 4-26 . . . . . 4-27 . . . . . 4-25 . . . . . 4-26 . . . . . 4-27 . . . . . 4-29 . . . . . 4-31 . . . . . 4-31 . . . . . 4-29 . . . . . 4-31 . . . . . 4-31 . . . . . 4-29 . . . . . 4-31 . . . . . 4-31 . . . . . 2-20

P/N 0258107 0258108 0258109 0258111 0258112 0258113 0258114 0258115 0258116 0258116 0258117 0258120 0258120 0258121 0258124 0258125 0258126 0258127 0258128 0258129 0258134 0258135 0258136 0258137 0258147 0258148 0258149 0258150 0258152 0258153 0258154 0258155 0258157 0258158 0258160 0258161 0258162 0258172 0258173 0258173 0258174 0258174 0258175 0258176 0258178 0258179 0258183 0258184 0258185

PAGE . . . . . 2-20 . . . . . 4-57 . . . . . 4-57 . . . . . 4-57 . . . . . 4-57 . . . . . 10-2 . . . . . . 3-4 . . . . . . 3-8 . . . . . 3-12 . . . . . 3-16 . . . . . 3-20 . . . . . 3-12 . . . . . 3-16 . . . . . 3-20 . . . . . . 2-3 . . . . . . 2-3 . . . . . . 2-7 . . . . . . 2-7 . . . . . . 2-7 . . . . . . 2-7 . . . . . 4-11 . . . . . 4-25 . . . . . 4-15 . . . . . 4-29 . . . . . . 1-3 . . . . . . 1-3 . . . . . . 1-4 . . . . . . 1-4 . . . . . . 1-3 . . . . . . 1-4 . . . . . 10-2 . . . . . 2-15 . . . . . 2-15 . . . . . 2-15 . . . . . 2-15 . . . . . 2-15 . . . . . 2-15 . . . . . 10-1 . . . . . . 3-3 . . . . . . 5-5 . . . . . . 3-7 . . . . . . 5-5 . . . . . 10-2 . . . . . . 4-3 . . . . . . 4-3 . . . . . . 4-3 . . . . . 1-23 . . . . . 1-23 . . . . . 1-23

1

PART NUMBER INDEX Starting Serial No. XXXXXXXXXX Original Issue - XX/XXXX

MODEL E3

Revised - XX/XX/XXXX

INDEX P/N 0258186 0258194 0258195 0258201 0258213 0258214 0258215 0258216 0258229 0258229 0258230 0258230 0258231 0258231 0258231 0258232 0258232 0258234 0258235 0258236 0258238 0258240 0258241 0258242 0258243 0258245 0258246 0258247 0258251 0258251 0258251 0258254 0258256 0258258 0258260 0258262 0258263 0258267 0258268 0258269 0258270 0258271 0258272 0258273 0258274 0258283 0258611 0258619 0258624

2

PAGE . . . . . 1-23 . . . . . 1-26 . . . . . 1-26 . . . . . 1-25 . . . . . . 4-6 . . . . . . 4-6 . . . . . . 4-6 . . . . . . 4-6 . . . . . 4-19 . . . . . 4-35 . . . . . 4-20 . . . . . 4-36 . . . . . 4-21 . . . . . 4-38 . . . . . 4-38 . . . . . 4-39 . . . . . 4-39 . . . . . 4-19 . . . . . 4-20 . . . . . 4-21 . . . . . 4-35 . . . . . 4-36 . . . . . 4-38 . . . . . 4-39 . . . . . 4-35 . . . . . 4-36 . . . . . 4-38 . . . . . 4-39 . . . . . 1-23 . . . . . 1-24 . . . . . 1-24 . . . . . . 4-5 . . . . . . 4-5 . . . . . . 4-5 . . . . . . 4-5 . . . . . . 4-5 . . . . . . 4-5 . . . . . . 4-4 . . . . . . 4-4 . . . . . . 4-4 . . . . . . 4-4 . . . . . . 4-4 . . . . . . 4-4 . . . . . . 4-4 . . . . . . 4-4 . . . . . 1-15 . . . . . 2-20 . . . . . 2-20 . . . . . 2-20

P/N 0258625 0258778 0258778 0258791 0258792 0258800 0258800 0258801 0258801 0258841 0258841 0258844 0258845 0258850 0258851 0258852 0258853 0258860 0258862 0258862 0258863 0258863 0258864 0258864 0258865 0258865 0258874 0258875 0258876 0258880 0258895 0258907 0258908 0258913 0258914 0258954 0258956 0258960 0258961 0258969 0258969 0258969 0258970 0258970 0258970 0258971 0258971 0258971 0258977

PAGE . . . . . 2-20 . . . . . 3-11 . . . . . . 5-9 . . . . . . 2-8 . . . . . . 2-8 . . . . . 1-25 . . . . . . 7-2 . . . . . 1-25 . . . . . . 7-2 . . . . . 1-23 . . . . . 1-24 . . . . . 1-23 . . . . . 1-23 . . . . . 1-19 . . . . . 1-19 . . . . . 1-19 . . . . . 10-1 . . . . . . 8-4 . . . . . 8-10 . . . . . . 8-4 . . . . . 8-10 . . . . . . 8-4 . . . . . 8-10 . . . . . . 8-4 . . . . . 8-10 . . . . . . 8-4 . . . . . 8-10 . . . . . 8-10 . . . . . 8-10 . . . . . 1-23 . . . . . 1-23 . . . . . . 3-4 . . . . . . 3-8 . . . . . 10-1 . . . . . 10-1 . . . . . 1-26 . . . . . 1-26 . . . . . 2-19 . . . . . 2-19 . . . . . 4-11 . . . . . 4-12 . . . . . 4-12 . . . . . 4-15 . . . . . 4-16 . . . . . 4-16 . . . . . 4-15 . . . . . 4-16 . . . . . 4-16 . . . . . 1-24

P/N 0258992 0259061 0259062 0259063 0259213 0259214 0259214 0259217 0259217 0259218 0259232 0259259 0259260 0259304 0259313 0259369 0259369 0259370 0259370 0259371 0259371 0259385 0259386 0259387 0259388 0259446 0259463 0259464 0259465 0259466 0259467 0259468 0259469 0259475 0259485 0259486 0259486 0259487 0259487 0259487 0259681 0259682 0259684 0259684 0259685 0259685 0259841 0259842 0259876

PAGE . . . . . 10-2 . . . . . . 4-7 . . . . . . 4-7 . . . . . . 4-7 . . . . . 4-49 . . . . . 1-29 . . . . . 7-11 . . . . . 1-25 . . . . . 4-58 . . . . . 3-20 . . . . . 10-2 . . . . . 4-36 . . . . . 4-39 . . . . . 4-36 . . . . . 3-12 . . . . . 3-11 . . . . . . 5-9 . . . . . 3-15 . . . . . . 5-9 . . . . . 3-19 . . . . . 5-13 . . . . . 4-19 . . . . . 4-35 . . . . . 4-21 . . . . . 4-38 . . . . . 10-1 . . . . . . 4-6 . . . . . . 4-6 . . . . . . 4-6 . . . . . . 4-6 . . . . . . 4-6 . . . . . . 4-6 . . . . . . 4-6 . . . . . . 1-6 . . . . . 1-24 . . . . . 1-24 . . . . . 1-24 . . . . . 1-24 . . . . . 1-24 . . . . . 1-24 . . . . . . 4-8 . . . . . . 4-8 . . . . . 4-58 . . . . . . 4-9 . . . . . 4-58 . . . . . . 4-9 . . . . . 10-1 . . . . . 10-1 . . . . . 8-10

P/N 0259945 0270049 0270067 0270212 0270212 0270346 0270346 0270517 0270714 0270816 0270832 0270836 0271115 0271639 0271904 0272266 0272267 0272479 0272572 0272788 0272788 0273255 0361912 0361912 0361912 0361912 0362273 0362483 0362484 0362485 0362566 0362566 0362654 0362666 0362801 0362801 0362801 0362831 0362831 0400169 0400178 0400178 0400179 0400179 0400215 0400215 0400216 0561234 0561234

PAGE . . . . . . 4-8 . . . . . . 4-6 . . . . . 4-49 . . . . . 8-10 . . . . . . 8-4 . . . . . 8-10 . . . . . . 8-4 . . . . . 10-3 . . . . . 4-13 . . . . . 10-1 . . . . . 10-1 . . . . . . 4-8 . . . . . 10-1 . . . . . 1-24 . . . . . 10-1 . . . . . 10-2 . . . . . 10-2 . . . . . 10-2 . . . . . 10-2 . . . . . 4-58 . . . . . . 4-9 . . . . . 10-1 . . . . . 4-12 . . . . . 4-16 . . . . . 4-27 . . . . . 4-31 . . . . . . 4-7 . . . . . 1-15 . . . . . 1-15 . . . . . 1-15 . . . . . 2-19 . . . . . . 2-3 . . . . . 1-15 . . . . . . 4-7 . . . . . 3-12 . . . . . 3-16 . . . . . 3-20 . . . . . . 4-7 . . . . . . 4-8 . . . . . 2-20 . . . . . 1-23 . . . . . 1-29 . . . . . 1-23 . . . . . 1-29 . . . . . 2-19 . . . . . 2-20 . . . . . 2-20 . . . . . 4-48 . . . . . 4-53

P/N

PAGE

0561262 0561262 0561332 0610123 0610123 0630485 0630485 0630485 0630494 0630494 0630494 0630495 0630495 0630501 0630501 0630511 0630511 0630511 0630516 0630523 0630523 0630523 0630526 0630526 0630543 0641404 0641404 0641404 0641404 0641405 0641405 0641405 0641405 0641405 0641405 0641405 0641405 0641406 0641406 0641406 0641406 0641406 0641406 0641406 0641406 0641406 0641406 0641406 0641406

. . . . . 4-48 . . . . . 4-53 . . . . . . 4-3 . . . . . 4-57 . . . . . . 9-1 . . . . . 1-27 . . . . . . 4-3 . . . . . 4-44 . . . . . 4-48 . . . . . 4-49 . . . . . 4-53 . . . . . . 1-4 . . . . . . 1-5 . . . . . 4-48 . . . . . 4-53 . . . . . 4-13 . . . . . 4-17 . . . . . 4-17 . . . . . . 1-4 . . . . . 3-11 . . . . . 3-15 . . . . . 3-19 . . . . . 2-19 . . . . . 2-21 . . . . . 1-15 . . . . . . 2-3 . . . . . 4-43 . . . . . 4-57 . . . . . . 4-9 . . . . . . 2-7 . . . . . 4-11 . . . . . 4-15 . . . . . 4-26 . . . . . 4-30 . . . . . . 4-4 . . . . . 8-12 . . . . . . 8-6 . . . . . 1-23 . . . . . 1-24 . . . . . 1-29 . . . . . 2-16 . . . . . 2-16 . . . . . 2-19 . . . . . . 2-4 . . . . . . 2-8 . . . . . . 2-8 . . . . . 3-12 . . . . . 3-16 . . . . . 3-20

3120763

PART NUMBER INDEX Starting Serial No. XXXXXXXXXX Original Issue - XX/XXXX

MODEL E3

Revised - XX/XX/XXXX

INDEX P/N 0641406 0641406 0641406 0641406 0641406 0641406 0641406 0641406 0641407 0641407 0641408 0641408 0641408 0641408 0641408 0641408 0641408 0641408 0641408 0641410 0641410 0641412 0641412 0641412 0641412 0641412 0641412 0641412 0641412 0641413 0641413 0641416 0641418 0641418 0641418 0641418 0641418 0641418 0641418 0641420 0641420 0641420 0641420 0641420 0641420 0641424 0641424 0641424 0641505

PAGE . . . . . 4-11 . . . . . 4-15 . . . . . 4-26 . . . . . 4-30 . . . . . 4-44 . . . . . 4-49 . . . . . 4-54 . . . . . 7-11 . . . . . 4-44 . . . . . . 4-7 . . . . . 1-16 . . . . . 1-20 . . . . . 1-25 . . . . . 2-19 . . . . . 2-20 . . . . . . 2-3 . . . . . . 2-7 . . . . . 4-48 . . . . . 4-53 . . . . . 4-48 . . . . . 4-53 . . . . . . 1-4 . . . . . . 1-5 . . . . . 2-20 . . . . . . 2-3 . . . . . . 2-7 . . . . . . 4-7 . . . . . . 4-7 . . . . . . 4-8 . . . . . 4-36 . . . . . . 4-9 . . . . . . 4-7 . . . . . 4-19 . . . . . 4-20 . . . . . 4-21 . . . . . 4-35 . . . . . 4-37 . . . . . 4-38 . . . . . 4-41 . . . . . 4-11 . . . . . 4-15 . . . . . 4-25 . . . . . 4-29 . . . . . 4-48 . . . . . 4-54 . . . . . 2-20 . . . . . 4-48 . . . . . 4-53 . . . . . . 2-4

3120763

P/N 0641505 0641505 0641506 0641506 0641506 0641506 0641506 0641506 0641507 0641507 0641507 0641507 0641508 0641508 0641508 0641508 0641508 0641508 0641508 0641508 0641510 0641510 0641510 0641510 0641510 0641512 0641512 0641512 0641512 0641512 0641512 0641512 0641516 0641516 0641516 0641516 0641516 0641516 0641520 0641520 0641522 0641522 0641522 0641522 0641522 0641522 0641524 0641604 0641605

PAGE . . . . . . 2-8 . . . . . . 4-5 . . . . . 1-15 . . . . . 1-23 . . . . . 4-44 . . . . . 5-13 . . . . . . 5-5 . . . . . . 5-9 . . . . . 4-12 . . . . . 4-16 . . . . . 4-27 . . . . . 4-31 . . . . . 1-20 . . . . . . 2-4 . . . . . . 2-7 . . . . . 3-11 . . . . . 3-15 . . . . . 3-19 . . . . . . 3-3 . . . . . . 3-7 . . . . . 1-26 . . . . . 4-11 . . . . . 4-15 . . . . . 4-26 . . . . . 4-30 . . . . . 1-26 . . . . . 4-11 . . . . . 4-15 . . . . . 4-26 . . . . . 4-30 . . . . . . 4-5 . . . . . . 4-5 . . . . . 4-12 . . . . . 4-16 . . . . . 4-26 . . . . . 4-31 . . . . . 4-48 . . . . . 4-53 . . . . . . 3-3 . . . . . . 3-7 . . . . . 3-11 . . . . . 3-15 . . . . . 3-19 . . . . . . 3-3 . . . . . . 3-7 . . . . . . 4-3 . . . . . . 3-7 . . . . . 4-43 . . . . . . 6-7

P/N 0641608 0641608 0641608 0641608 0641608 0641608 0641608 0641608 0641610 0641611 0641611 0641611 0641612 0641612 0641612 0641618 0641618 0641618 0641620 0641620 0641620 0641620 0641620 0641624 0641624 0641628 0641628 0641630 0641630 0641638 0641638 0641638 0641810 0641816 0641816 0641824 0641826 0641826 0642224 0681414 0681414 0681520 0681610 0681610 0681610 0681610 0681610 0681618 0681622

PAGE . . . . . 4-19 . . . . . 4-20 . . . . . 4-21 . . . . . 4-35 . . . . . 4-37 . . . . . 4-38 . . . . . 4-40 . . . . . 4-43 . . . . . 1-27 . . . . . 1-15 . . . . . . 1-4 . . . . . . 1-5 . . . . . 1-15 . . . . . . 1-4 . . . . . . 1-5 . . . . . 3-12 . . . . . 3-15 . . . . . 3-20 . . . . . 3-11 . . . . . 3-15 . . . . . 3-19 . . . . . . 3-3 . . . . . . 3-7 . . . . . . 3-3 . . . . . . 3-7 . . . . . . 3-3 . . . . . . 3-7 . . . . . 3-15 . . . . . 3-19 . . . . . 3-11 . . . . . 3-15 . . . . . 3-19 . . . . . 1-23 . . . . . 2-19 . . . . . . 2-3 . . . . . 1-23 . . . . . . 1-3 . . . . . . 1-5 . . . . . 1-15 . . . . . 1-16 . . . . . 1-19 . . . . . . 4-3 . . . . . 3-12 . . . . . 3-15 . . . . . 3-19 . . . . . . 4-3 . . . . . 4-44 . . . . . 4-44 . . . . . 1-15

P/N 0681822 0721004 0721006 0741407 0791608 0840025 0840025 0840025 0840025 0840027 0840027 0840031 0840031 0840035 0840035 0840035 0840035 0860038 0860038 0860520 0860520 0861235 0861254 0861256 0901830 0901830 0901830 0901830 0901830 0901830 0901830 0901830 0901930 0902221 0902365 0902365 0902392 0902421 0902421 0902421 0902476 0902477 0902485 0902499 0902507 0902508 0902512 0902512 0902519

PAGE . . . . . 1-19 . . . . . . 4-9 . . . . . 1-26 . . . . . 4-43 . . . . . 2-20 . . . . . 1-26 . . . . . 1-26 . . . . . . 4-6 . . . . . . 7-9 . . . . . 1-26 . . . . . 1-26 . . . . . 2-19 . . . . . 2-20 . . . . . 4-11 . . . . . 4-15 . . . . . 4-25 . . . . . 4-29 . . . . . . 4-4 . . . . . . 4-4 . . . . . 8-12 . . . . . . 8-6 . . . . . 4-57 . . . . . 4-57 . . . . . 4-57 . . . . . 4-12 . . . . . 4-12 . . . . . 4-16 . . . . . 4-16 . . . . . 4-27 . . . . . 4-27 . . . . . 4-31 . . . . . 4-31 . . . . . . 4-6 . . . . . . 2-3 . . . . . 2-19 . . . . . . 2-3 . . . . . . 4-9 . . . . . 5-13 . . . . . . 5-5 . . . . . . 5-9 . . . . . . 2-8 . . . . . . 2-7 . . . . . 4-57 . . . . . 4-57 . . . . . 1-23 . . . . . 1-23 . . . . . 4-43 . . . . . 4-43 . . . . . . 4-7

P/N 0902519 0902536 0902536 0902578 0902579 0902665 0902689 0902750 0902750 0902750 0902750 0940057 0940057 0940060 0940061 0940065 0940079 0940080 0940081 0940082 0960239 0960239 0960239 0961994 0961995 0961996 0961997 0961997 0962004 0962004 0962004 0962010 0962010 0962012 0962012 0962012 0962013 0962013 0962014 0962014 0962017 0962017 0962085 0962123 0962123 0962123 0962220 0962220 0962220

PAGE . . . . . . 4-8 . . . . . 1-16 . . . . . 1-20 . . . . . . 4-9 . . . . . . 4-9 . . . . . 4-43 . . . . . 4-13 . . . . . 4-12 . . . . . 4-16 . . . . . 4-27 . . . . . 4-31 . . . . . . 4-7 . . . . . . 4-7 . . . . . . 4-7 . . . . . . 4-7 . . . . . . 4-7 . . . . . . 4-8 . . . . . . 4-7 . . . . . . 4-7 . . . . . . 4-8 . . . . . 4-13 . . . . . 4-17 . . . . . 4-32 . . . . . 1-15 . . . . . 1-15 . . . . . 1-15 . . . . . 1-15 . . . . . 1-19 . . . . . 2-19 . . . . . 2-20 . . . . . . 2-3 . . . . . . 3-3 . . . . . . 3-7 . . . . . 5-13 . . . . . . 5-5 . . . . . . 5-9 . . . . . . 1-4 . . . . . . 1-5 . . . . . . 1-4 . . . . . . 1-5 . . . . . . 1-4 . . . . . . 1-5 . . . . . . 1-4 . . . . . 1-19 . . . . . 1-19 . . . . . 1-19 . . . . . 3-11 . . . . . 3-15 . . . . . 3-19

3

PART NUMBER INDEX Starting Serial No. XXXXXXXXXX Original Issue - XX/XXXX

MODEL E3

Revised - XX/XX/XXXX

INDEX P/N 0962234 0962234 0962234 0962262 0962262 0962340 1060243 1060279 1060279 1060308 1060308 1060330 1060341 1060341 1060341 1060341 1060341 1060341 1060341 1060341 1060341 1060341 1060341 1060341 1060341 1060341 1060341 1060379 1060379 1060379 1060379 1060379 1060379 1060379 1060605 1060606 1060608 1060627 1060627 1060633 1060633 1060665 1060680 1060680 1060680 1060680 1060680 1060680 1060680

4

PAGE . . . . . 3-12 . . . . . 3-16 . . . . . 3-20 . . . . . 1-16 . . . . . 1-20 . . . . . 4-44 . . . . . 2-20 . . . . . 8-12 . . . . . . 8-6 . . . . . . 4-5 . . . . . . 4-5 . . . . . 7-10 . . . . . 4-13 . . . . . 4-17 . . . . . 4-32 . . . . . . 4-6 . . . . . . 4-6 . . . . . . 4-6 . . . . . . 4-6 . . . . . . 4-9 . . . . . 7-10 . . . . . 7-10 . . . . . 7-10 . . . . . 7-10 . . . . . 7-10 . . . . . 7-11 . . . . . . 7-9 . . . . . 2-16 . . . . . 4-20 . . . . . 4-25 . . . . . 4-29 . . . . . 4-37 . . . . . 4-40 . . . . . 4-54 . . . . . 7-11 . . . . . 7-11 . . . . . . 7-8 . . . . . 1-26 . . . . . 1-26 . . . . . 10-2 . . . . . . 7-8 . . . . . . 7-9 . . . . . 1-16 . . . . . 1-20 . . . . . 1-24 . . . . . 1-25 . . . . . 1-25 . . . . . 4-44 . . . . . . 4-6

P/N 1060680 1060680 1060680 1060680 1060680 1060680 1060680 1060680 1060680 1060680 1060680 1060680 1060680 1060680 1060688 1060688 1060699 1060699 1060700 1060703 1060704 1060705 1060710 1060711 1060712 1061017 1061017 1100110 1100110 1100110 1100116 1120064 1120417 1120417 1120481 1120481 1120491 1120500 1120500 1120500 1120501 1120501 1120501 1120503 1120503 1120518 1260136 1260136 1260136

PAGE . . . . . . 4-6 . . . . . . 4-6 . . . . . . 4-6 . . . . . . 4-9 . . . . . 7-10 . . . . . 7-10 . . . . . 7-10 . . . . . 7-10 . . . . . 7-10 . . . . . 7-10 . . . . . 7-11 . . . . . 7-11 . . . . . 7-11 . . . . . 7-11 . . . . . 1-29 . . . . . 7-11 . . . . . 5-13 . . . . . . 5-9 . . . . . . 5-5 . . . . . . 7-9 . . . . . . 7-9 . . . . . . 7-9 . . . . . 2-20 . . . . . 2-19 . . . . . 2-15 . . . . . 2-19 . . . . . 2-20 . . . . . 1-16 . . . . . 1-20 . . . . . 1-25 . . . . . . 1-9 . . . . . . 1-5 . . . . . . 1-4 . . . . . . 1-5 . . . . . 1-15 . . . . . 1-19 . . . . . . 2-7 . . . . . 3-12 . . . . . 3-16 . . . . . 3-20 . . . . . 3-12 . . . . . 3-16 . . . . . 3-20 . . . . . . 3-4 . . . . . . 3-8 . . . . . . 3-8 . . . . . 4-19 . . . . . 4-20 . . . . . 4-36

P/N

PAGE

1260136 . . . . . 4-37 1260136 . . . . . 4-48 1260136 . . . . . 4-49 1260136 . . . . . 4-53 1271305 . . . . . 4-48 1271305 . . . . . 4-53 1271337 . . . . . 4-49 1271337 . . . . . 4-54 1271410 . . . . . 4-20 1271410 . . . . . 4-20 1271410 . . . . . 4-36 1271410 . . . . . 4-40 1282507/128270672 1282507/128270672 1282507/128270672 1282531 . . . . . . 7-2 1282880* . . . . . 7-2 1282896 . . . . . . 7-2 1282896 . . . . . . 7-8 1282897 . . . . . 10-1 1282902 . . . . . . 7-2 1283009 . . . . . . 7-2 1283081 . . . . . . 7-2 1283082 . . . . . . 7-2 1283094 . . . . . . 7-2 1320012 . . . . . 4-44 1320026 . . . . . 4-43 1320040 . . . . . 1-29 1320040 . . . . . 7-11 1320061 . . . . . 1-23 1320061 . . . . . 1-25 1320061 . . . . . 3-12 1320061 . . . . . 3-16 1320061 . . . . . 3-20 1320061 . . . . . . 3-4 1320061 . . . . . . 3-8 1320061 . . . . . 4-26 1320061 . . . . . . 4-5 1320061 . . . . . . 4-5 1320095 . . . . . 1-26 1320224 . . . . . 4-11 1320224 . . . . . 4-15 1320224 . . . . . 4-30 1320225 . . . . . . 6-3 1320242 . . . . . . 6-3 1340052 . . . . . . 2-3

P/N 1340052 1340052 1600244 1600244 1600282 1600282 1600282 1600289 1600289 1670838 1670856 1670857 1670869 1670908 1670918 1670919 1670920 1670921 1670922 1670923 1670924 1670925 1683375 1683375 1683376 1683376 1683428 1683428 1683429 1683429 1683500 1683500 1683500 1683557 1683627 1683627 1683627 1683628 1683628 1683833 1683833 1683840 1683840 1683841 1683841 1683936 1683936 1683937 1683937

PAGE . . . . . . 2-7 . . . . . . 9-1 . . . . . 10-2 . . . . . . 7-8 . . . . . 4-57 . . . . . 4-61 . . . . . . 9-1 . . . . . 2-15 . . . . . . 9-1 . . . . . . 1-4 . . . . . . 4-8 . . . . . . 4-8 . . . . . 4-57 . . . . . . 1-4 . . . . . . 4-8 . . . . . . 4-8 . . . . . . 4-8 . . . . . . 4-8 . . . . . . 4-8 . . . . . . 4-8 . . . . . . 4-8 . . . . . . 4-8 . . . . . 4-44 . . . . . 5-17 . . . . . 4-44 . . . . . 5-17 . . . . . . 1-3 . . . . . 5-19 . . . . . . 1-5 . . . . . 5-19 . . . . . . 3-3 . . . . . . 3-7 . . . . . . 5-5 . . . . . . 5-3 . . . . . 3-11 . . . . . 3-15 . . . . . . 5-9 . . . . . 3-19 . . . . . 5-13 . . . . . . 1-9 . . . . . . 5-3 . . . . . . 1-5 . . . . . 5-21 . . . . . . 1-3 . . . . . 5-21 . . . . . . 1-3 . . . . . 5-23 . . . . . . 1-5 . . . . . 5-23

P/N

PAGE

1684226 1684226 1684227 1684227 1701509 1701509 1701621 1701621 1701644 1702153 1702153 1702153 1702552 1702552 1702612 1702773 1702773 1702788 1703175 1703464 1703464 1703491 1703491 1703695 1703695 1703698 1703698 1703788 1703788 1703811 1703811 1703812 1703812 1703813 1703813 1703814 1703814 1703816 1703816 1703816 1703817 1703817 1703818 1703818 1703819 1703819 1703821 1703821 1703822

. . . . . . 1-3 . . . . . 5-25 . . . . . . 1-5 . . . . . 5-25 . . . . . 8-10 . . . . . . 8-4 . . . . . 8-10 . . . . . . 8-4 . . . . . 1-23 . . . . . 8-10 . . . . . 8-10 . . . . . . 8-4 . . . . . 8-10 . . . . . . 8-4 . . . . . 10-1 . . . . . 8-10 . . . . . . 8-4 . . . . . 10-1 . . . . . 10-1 . . . . . . 4-4 . . . . . . 4-5 . . . . . 4-44 . . . . . 8-12 . . . . . 8-11 . . . . . . 8-4 . . . . . 8-11 . . . . . . 8-5 . . . . . 8-10 . . . . . . 8-4 . . . . . 8-10 . . . . . . 8-4 . . . . . 8-11 . . . . . . 8-4 . . . . . 8-11 . . . . . . 8-5 . . . . . 8-11 . . . . . . 8-4 . . . . . 8-10 . . . . . 8-10 . . . . . . 8-4 . . . . . 8-11 . . . . . . 8-4 . . . . . 8-11 . . . . . . 8-5 . . . . . 8-11 . . . . . . 8-4 . . . . . 8-12 . . . . . . 8-5 . . . . . 8-11

3120763

PART NUMBER INDEX Starting Serial No. XXXXXXXXXX Original Issue - XX/XXXX

MODEL E3

Revised - XX/XX/XXXX

INDEX P/N 1703822 1703823 1703823 1703829 1703829 1703830 1703830 1703831 1703831 1703832 1703832 1703833 1703833 1703834 1703834 1703835 1703835 1703837 1703837 1703838 1703838 1703839 1703839 1703840 1703840 1703841 1703841 1703842 1703842 1703843 1703843 1703845 1703845 1703848 1703848 1703850 1703850 1703852 1703852 1703853 1703853 1703854 1703854 1703855 1703855 1703856 1703856 1703857 1703857

PAGE . . . . . . 8-4 . . . . . 8-12 . . . . . . 8-5 . . . . . 8-12 . . . . . . 8-5 . . . . . 8-11 . . . . . . 8-4 . . . . . 8-11 . . . . . . 8-5 . . . . . 8-11 . . . . . . 8-5 . . . . . 8-11 . . . . . . 8-5 . . . . . 8-12 . . . . . . 8-5 . . . . . 8-10 . . . . . . 8-4 . . . . . 8-12 . . . . . . 8-5 . . . . . 8-11 . . . . . . 8-5 . . . . . 8-11 . . . . . . 8-5 . . . . . 8-11 . . . . . . 8-5 . . . . . 8-11 . . . . . . 8-5 . . . . . 8-12 . . . . . . 8-6 . . . . . 8-10 . . . . . . 8-4 . . . . . 8-12 . . . . . . 8-5 . . . . . 8-11 . . . . . . 8-5 . . . . . 8-12 . . . . . . 8-5 . . . . . 8-11 . . . . . . 8-5 . . . . . 8-12 . . . . . . 8-5 . . . . . 8-11 . . . . . . 8-5 . . . . . 8-11 . . . . . . 8-5 . . . . . 8-11 . . . . . . 8-5 . . . . . 8-11 . . . . . . 8-5

3120763

P/N 1703858 1703858 1703859 1703859 1703861 1703861 1703862 1703862 1703863 1703863 1703864 1703864 1703865 1703865 1703866 1703866 1703867 1703867 1703961 1703961 1703962 1703962 1704138 1704138 1704140 1704141 1704211 1704260 1704277 1704277 1704278 1704278 1704280 1704280 1704281 1704281 1704282 1704282 1704512 1704513 1704607 1704607 1704609 1704609 1704610 1704610 1704611 1704611 1704613

PAGE . . . . . 8-12 . . . . . . 8-5 . . . . . 8-10 . . . . . . 8-4 . . . . . 8-12 . . . . . . 8-5 . . . . . 8-11 . . . . . . 8-4 . . . . . 8-11 . . . . . . 8-5 . . . . . 8-11 . . . . . . 8-5 . . . . . 8-11 . . . . . . 8-5 . . . . . 8-12 . . . . . . 8-5 . . . . . 8-10 . . . . . . 8-4 . . . . . 8-10 . . . . . . 8-4 . . . . . 8-10 . . . . . . 8-4 . . . . . 8-11 . . . . . . 8-4 . . . . . 2-15 . . . . . 2-15 . . . . . 8-11 . . . . . 4-58 . . . . . 8-11 . . . . . . 8-5 . . . . . 8-10 . . . . . . 8-4 . . . . . 8-11 . . . . . . 8-5 . . . . . 8-11 . . . . . . 8-5 . . . . . 8-11 . . . . . . 8-5 . . . . . 2-15 . . . . . 2-15 . . . . . 8-10 . . . . . . 8-4 . . . . . 8-12 . . . . . . 8-5 . . . . . 8-12 . . . . . . 8-5 . . . . . 8-11 . . . . . . 8-5 . . . . . 8-11

P/N 1704613 1704614 1704614 1704615 1704615 1704616 1704616 1704807 1704807 1704885 1704885 1760165 1780290 1780291 2080043 2080043 2080044 2080053 2080063 2080063 2080063 2080063 2080063 2080063 2080063 2080063 2080063 2080063 2080063 2080063 2080063 2080063 2080063 2080063 2080065 2080065 2080065 2080065 2080065 2080069 2080069 2080069 2120072 2120072 2120072 2120105 2120105 2160008 2160008

PAGE . . . . . . 8-5 . . . . . 8-11 . . . . . . 8-5 . . . . . 8-11 . . . . . . 8-4 . . . . . 8-10 . . . . . . 8-4 . . . . . 8-10 . . . . . . 8-4 . . . . . 8-12 . . . . . . 8-6 . . . . . . 1-9 . . . . . 2-19 . . . . . . 2-3 . . . . . 4-48 . . . . . 4-53 . . . . . 1-25 . . . . . 1-26 . . . . . 4-19 . . . . . 4-20 . . . . . 4-21 . . . . . 4-25 . . . . . 4-25 . . . . . 4-29 . . . . . 4-29 . . . . . 4-35 . . . . . 4-36 . . . . . 4-38 . . . . . 4-40 . . . . . 4-48 . . . . . 4-49 . . . . . 4-49 . . . . . 4-53 . . . . . . 4-9 . . . . . 4-19 . . . . . 4-21 . . . . . 4-35 . . . . . 4-37 . . . . . 4-38 . . . . . 4-21 . . . . . 4-39 . . . . . 4-41 . . . . . . 2-3 . . . . . . 2-7 . . . . . . 9-1 . . . . . . 2-3 . . . . . . 2-7 . . . . . . 1-3 . . . . . . 1-5

P/N 2200233 2200233 2200233 2220346 2220347 2220371 2220371 2220373 2220385 2220415 2220470 2220473 2220473 2220490 2220501 2220515 2220585 2220593 2220603 2220619 2220635 2220635 2220775 2221000 2300014 2300016 2300021 2300027 2360472 2360473 2360474 2360476 2360478 2360499 2360500 2360501 2360515 2360516 2400056 2420165 2420179 2420201 2460022 2460022 2540002 2540002 2540002 2540002 2540002

PAGE . . . . . . 2-3 . . . . . . 2-7 . . . . . . 2-7 . . . . . . 6-3 . . . . . . 6-3 . . . . . . 6-3 . . . . . . 6-7 . . . . . . 6-3 . . . . . . 6-3 . . . . . . 6-3 . . . . . . 6-3 . . . . . . 6-3 . . . . . . 6-7 . . . . . . 6-7 . . . . . . 6-3 . . . . . . 6-3 . . . . . . 6-3 . . . . . . 6-3 . . . . . . 6-7 . . . . . . 6-3 . . . . . . 6-3 . . . . . . 6-7 . . . . . . 6-3 . . . . . . 6-3 . . . . . 10-1 . . . . . 10-1 . . . . . 10-1 . . . . . 10-1 . . . . . . 1-6 . . . . . . 1-6 . . . . . . 1-6 . . . . . . 1-6 . . . . . . 1-6 . . . . . . 1-6 . . . . . . 1-6 . . . . . . 1-6 . . . . . . 1-6 . . . . . . 1-6 . . . . . 1-26 . . . . . 2-16 . . . . . 2-16 . . . . . 4-57 . . . . . 1-26 . . . . . 1-26 . . . . . 3-12 . . . . . 3-16 . . . . . 3-20 . . . . . . 3-4 . . . . . . 3-8

P/N 2540002 2540017 2560088 2560088 2560088 2560088 2560137 2560137 2560141 2600253 2600253 2600253 2600253 2750920 2750982 2750996 2750999 2751166 2752192 2752193 2752194 2752463 2752467 2752478 2752593 2752603 2752609 2752648 2752931 2752957 2752959 2752961 2752968 2753073 2753118 2753312 2753313 2753314 2753315 2780215 2780215 2780216 2780216 2792339 2792340 2792341 2792342 2792347 2792348

PAGE . . . . . . 4-5 . . . . . . 4-9 . . . . . 4-11 . . . . . 4-15 . . . . . 4-26 . . . . . 4-30 . . . . . 2-19 . . . . . . 2-3 . . . . . 4-57 . . . . . 4-21 . . . . . 4-39 . . . . . 4-41 . . . . . 4-49 . . . . . . 6-4 . . . . . . 6-4 . . . . . . 6-7 . . . . . . 6-4 . . . . . . 6-7 . . . . . . 6-4 . . . . . . 6-4 . . . . . . 6-4 . . . . . . 6-4 . . . . . . 6-7 . . . . . . 6-4 . . . . . . 6-4 . . . . . . 6-4 . . . . . . 6-4 . . . . . . 6-7 . . . . . . 6-4 . . . . . . 6-4 . . . . . . 6-4 . . . . . . 6-4 . . . . . . 6-4 . . . . . . 6-7 . . . . . . 6-7 . . . . . . 6-7 . . . . . . 6-7 . . . . . . 6-7 . . . . . . 6-7 . . . . . . 1-9 . . . . . . 1-9 . . . . . . 1-3 . . . . . . 1-5 . . . . . . 6-3 . . . . . . 6-3 . . . . . . 6-3 . . . . . . 6-3 . . . . . . 6-7 . . . . . . 6-7

5

PART NUMBER INDEX Starting Serial No. XXXXXXXXXX Original Issue - XX/XXXX

MODEL E3

Revised - XX/XX/XXXX

INDEX P/N 2792349 2792350 2820024 2820025 2820025 2820025 2820025 2820030 2820084 2820084 2820087 2820088 2820094 2820097 2820097 2820097 2820097 2820097 2820097 2820097 2820098 2860030 2900874 2901207 2901207 2901403 2901404 2901405 2901443 2901443 2901527 2901528 2901529 2901573 2901573 2901649 2901649 2901650 2901652 2901653 2901654 2901655 2901692 2901692 2901693 2901694 2901695 2901696 2901697

6

PAGE . . . . . . 6-7 . . . . . . 6-7 . . . . . 4-48 . . . . . . 3-4 . . . . . . 3-8 . . . . . . 4-5 . . . . . . 4-5 . . . . . . 4-9 . . . . . 2-19 . . . . . 2-20 . . . . . 2-20 . . . . . 2-19 . . . . . 2-21 . . . . . 4-19 . . . . . 4-20 . . . . . 4-36 . . . . . 4-37 . . . . . 4-48 . . . . . 4-49 . . . . . 4-53 . . . . . 2-20 . . . . . 2-15 . . . . . . 7-8 . . . . . . 2-4 . . . . . . 2-8 . . . . . 4-47 . . . . . 4-47 . . . . . 4-47 . . . . . 10-2 . . . . . . 7-8 . . . . . 4-47 . . . . . 4-47 . . . . . 4-47 . . . . . 4-12 . . . . . 4-16 . . . . . 4-26 . . . . . 4-31 . . . . . . 6-4 . . . . . . 6-4 . . . . . . 6-4 . . . . . . 6-4 . . . . . . 6-4 . . . . . 8-12 . . . . . . 8-6 . . . . . . 8-6 . . . . . . 8-6 . . . . . 8-13 . . . . . 8-13 . . . . . 8-13

P/N 2901698 2901699 2901700 2901701 2901703 2901704 2901705 2901706 2901707 2901708 2901709 2901709 2901710 2901711 2901720 2901720 2901722 2901722 2901723 2901723 2901724 2901724 2901725 2901725 2901915 2901915 2901932 2901932 2901987 2901988 2901989 2901990 2901991 2901993 2901993 2901993 2902000 2902001 2902002 2902003 2902005 2902007 2902008 2902009 2902010 2902011 2902012 2902013 2902103

PAGE . . . . . 8-13 . . . . . . 8-6 . . . . . . 8-6 . . . . . 8-13 . . . . . 8-13 . . . . . 8-13 . . . . . 8-13 . . . . . . 8-6 . . . . . . 8-6 . . . . . 8-13 . . . . . 8-13 . . . . . 8-13 . . . . . 8-13 . . . . . 8-13 . . . . . 8-12 . . . . . . 8-6 . . . . . 8-12 . . . . . . 8-6 . . . . . 8-12 . . . . . . 8-6 . . . . . 8-12 . . . . . . 8-6 . . . . . 8-12 . . . . . . 8-6 . . . . . 8-12 . . . . . . 8-6 . . . . . 8-12 . . . . . . 8-6 . . . . . 4-11 . . . . . 4-15 . . . . . 4-25 . . . . . 4-29 . . . . . 4-54 . . . . . 4-22 . . . . . 4-39 . . . . . 4-41 . . . . . 4-19 . . . . . 4-21 . . . . . 4-22 . . . . . 4-36 . . . . . 4-36 . . . . . 4-38 . . . . . 4-38 . . . . . 4-39 . . . . . 4-39 . . . . . 4-41 . . . . . 4-41 . . . . . 4-50 . . . . . . 3-3

P/N 2902104 2902105 2902106 2902107 2902108 2902109 2902110 2902111 2920093 2920146 2940045 2940061 2940061 2940061 2940061 2940064 2940064 2940064 2940064 2940064 2940064 2940064 2940074 2940074 2940074 2940074 2940098 2940098 2940099 2940100 2940101 2980113 2980113 2980113 2980113 3010088 3010088 3010088 3010088 3010088 3010088 3010088 3020022 3020022 3020022 3020022 3160226 3160228 3160230

PAGE . . . . . . 3-7 . . . . . 3-12 . . . . . 3-12 . . . . . 3-16 . . . . . 3-20 . . . . . 3-12 . . . . . 3-16 . . . . . 3-20 . . . . . . 4-6 . . . . . 1-25 . . . . . . 2-8 . . . . . 4-12 . . . . . 4-16 . . . . . 4-27 . . . . . 4-31 . . . . . 4-19 . . . . . 4-20 . . . . . 4-36 . . . . . 4-37 . . . . . 4-48 . . . . . 4-49 . . . . . 4-53 . . . . . 4-21 . . . . . 4-39 . . . . . 4-41 . . . . . 4-49 . . . . . 2-19 . . . . . . 2-3 . . . . . . 2-8 . . . . . 2-20 . . . . . 2-20 . . . . . 4-12 . . . . . 4-16 . . . . . 4-26 . . . . . 4-31 . . . . . 4-19 . . . . . 4-20 . . . . . 4-36 . . . . . 4-37 . . . . . 4-48 . . . . . 4-49 . . . . . 4-53 . . . . . 4-11 . . . . . 4-15 . . . . . 4-26 . . . . . 4-30 . . . . . . 1-4 . . . . . . 1-3 . . . . . . 1-3

P/N 3160263 3160263 3160264 3160264 3160270 3160270 3251503 3251596 3251596 3251899 3252191 3252474 3252610 3300047 3300047 3300047 3300048 3300151 3300151 3300151 3300151 3300151 3300151 3300151 3300151 3300151 3300151 3300151 3300151 3300151 3300151 3300151 3300151 3300255 3300255 3300255 3300373 3300373 3300373 3300429 3300429 3300432 3310601 3310601 3310801 3310801 3311001 3311001 3311001

PAGE . . . . . 1-13 . . . . . . 1-3 . . . . . 1-13 . . . . . . 1-4 . . . . . 1-11 . . . . . . 1-3 . . . . . 10-1 . . . . . 4-58 . . . . . 4-58 . . . . . 10-1 . . . . . 10-1 . . . . . 10-1 . . . . . 4-57 . . . . . 4-13 . . . . . 4-17 . . . . . 4-32 . . . . . . 4-6 . . . . . 4-19 . . . . . 4-20 . . . . . 4-21 . . . . . 4-25 . . . . . 4-25 . . . . . 4-29 . . . . . 4-29 . . . . . 4-35 . . . . . 4-36 . . . . . 4-38 . . . . . 4-40 . . . . . 4-48 . . . . . 4-49 . . . . . 4-49 . . . . . 4-53 . . . . . . 4-9 . . . . . . 1-3 . . . . . . 1-5 . . . . . . 1-9 . . . . . 4-48 . . . . . 4-53 . . . . . . 4-9 . . . . . 2-19 . . . . . 2-21 . . . . . 4-49 . . . . . 4-57 . . . . . . 6-3 . . . . . 1-25 . . . . . 4-13 . . . . . 1-24 . . . . . 2-20 . . . . . 4-39

P/N

PAGE

3311001 3311005 3311005 3311005 3311005 3311005 3311005 3311005 3311005 3311401 3311401 3311401 3311401 3311401 3311401 3311401 3311401 3311405 3311405 3311405 3311405 3311405 3311405 3311405 3311405 3311405 3311405 3311405 3311405 3311405 3311405 3311405 3311405 3311405 3311405 3311405 3311405 3311405 3311405 3311405 3311405 3311405 3311405 3311405 3311405 3311405 3311405 3311405 3311405

. . . . . 4-41 . . . . . 1-15 . . . . . 2-21 . . . . . 4-22 . . . . . 4-39 . . . . . 4-41 . . . . . 4-43 . . . . . 4-49 . . . . . . 4-9 . . . . . 2-15 . . . . . 2-16 . . . . . 2-19 . . . . . 2-21 . . . . . 4-13 . . . . . 4-17 . . . . . 4-32 . . . . . . 4-7 . . . . . 1-16 . . . . . 1-19 . . . . . 1-23 . . . . . 1-24 . . . . . 1-25 . . . . . 1-29 . . . . . . 1-4 . . . . . 2-16 . . . . . 2-16 . . . . . 2-19 . . . . . 2-20 . . . . . . 2-3 . . . . . . 2-7 . . . . . . 2-8 . . . . . 3-12 . . . . . 3-16 . . . . . 3-20 . . . . . 4-11 . . . . . 4-11 . . . . . 4-15 . . . . . 4-15 . . . . . 4-25 . . . . . 4-26 . . . . . 4-29 . . . . . 4-30 . . . . . . 4-4 . . . . . 4-43 . . . . . 4-48 . . . . . 4-53 . . . . . . 4-7 . . . . . . 4-8 . . . . . 7-11

3120763

PART NUMBER INDEX Starting Serial No. XXXXXXXXXX Original Issue - XX/XXXX

MODEL E3

Revised - XX/XX/XXXX

INDEX P/N 3311405 3311405 3311501 3311501 3311505 3311505 3311505 3311505 3311505 3311505 3311505 3311505 3311505 3311505 3311505 3311505 3311505 3311505 3311505 3311505 3311505 3311505 3311505 3311605 3311605 3311605 3311605 3311605 3311605 3311605 3311605 3311605 3311605 3311605 3311605 3311605 3311605 3311605 3311605 3311605 3311605 3311608 3311801 3311801 3311805 3311805 3311805 3312205 3321402

PAGE . . . . . 8-12 . . . . . . 8-6 . . . . . 1-15 . . . . . 4-54 . . . . . 1-15 . . . . . 1-20 . . . . . 1-23 . . . . . 1-26 . . . . . . 2-8 . . . . . 3-11 . . . . . 3-15 . . . . . 3-19 . . . . . . 3-3 . . . . . . 3-7 . . . . . 4-11 . . . . . 4-15 . . . . . 4-26 . . . . . . 4-3 . . . . . 4-30 . . . . . 4-44 . . . . . 4-48 . . . . . . 4-5 . . . . . 4-53 . . . . . 1-15 . . . . . 1-27 . . . . . 1-27 . . . . . 3-11 . . . . . 3-15 . . . . . 3-19 . . . . . . 3-3 . . . . . . 3-7 . . . . . 4-19 . . . . . 4-20 . . . . . 4-21 . . . . . . 4-3 . . . . . 4-35 . . . . . 4-37 . . . . . 4-38 . . . . . 4-40 . . . . . 4-43 . . . . . 4-44 . . . . . 2-20 . . . . . . 1-5 . . . . . 2-19 . . . . . 1-19 . . . . . 1-23 . . . . . . 2-3 . . . . . 1-15 . . . . . 5-13

3120763

P/N 3321402 3321402 3321801 3321801 3321801 3322201 3322202 3322202 3322202 3322202 3340564 3340612 3340612 3340612 3340612 3340612 3340612 3340612 3340612 3340612 3340612 3340612 3340629 3340629 3340629 3340629 3340629 3340629 3340783 3340801 3340801 3340812 3340813 3340815 3340825 3340841 3340841 3340841 3340841 3340841 3340841 3340841 3340841 3340841 3340841 3340850 3380437 3380437 3380438

PAGE . . . . . . 5-5 . . . . . . 5-9 . . . . . 3-11 . . . . . 3-15 . . . . . 3-19 . . . . . 4-44 . . . . . 4-11 . . . . . 4-15 . . . . . 4-26 . . . . . 4-30 . . . . . 4-54 . . . . . 4-19 . . . . . 4-20 . . . . . 4-21 . . . . . 4-35 . . . . . 4-36 . . . . . 4-38 . . . . . 4-39 . . . . . 4-49 . . . . . 4-54 . . . . . . 4-8 . . . . . . 4-8 . . . . . 3-11 . . . . . 3-15 . . . . . 3-19 . . . . . . 3-3 . . . . . . 3-7 . . . . . . 4-3 . . . . . 4-44 . . . . . 4-48 . . . . . 4-53 . . . . . 4-43 . . . . . 4-43 . . . . . 4-44 . . . . . 4-43 . . . . . 3-11 . . . . . 3-12 . . . . . 3-15 . . . . . 3-16 . . . . . 3-20 . . . . . 3-20 . . . . . . 3-3 . . . . . . 3-3 . . . . . . 3-7 . . . . . . 3-7 . . . . . 4-43 . . . . . 4-48 . . . . . 4-54 . . . . . 4-48

P/N 3380439 3380439 3380440 3421452 3421453 3421453 3421453 3421453 3421453 3422219 3422369 3422369 3422369 3422369 3422369 3422369 3422485 3422485 3422495 3422495 3422496 3422496 3422655 3422698 3422698 3422709 3422709 3422709 3422711 3422711 3422711 3422712 3422712 3422712 3422713 3422713 3422713 3422713 3422714 3422723 3422723 3422723 3422723 3422733 3422744 3422744 3422751 3422805 3422805

PAGE . . . . . 4-49 . . . . . 4-54 . . . . . 4-49 . . . . . 4-40 . . . . . 4-20 . . . . . 4-25 . . . . . 4-29 . . . . . 4-37 . . . . . 4-40 . . . . . 4-54 . . . . . 4-20 . . . . . 4-26 . . . . . 4-30 . . . . . 4-30 . . . . . 4-37 . . . . . 4-41 . . . . . 3-15 . . . . . 3-20 . . . . . . 3-3 . . . . . . 3-7 . . . . . . 3-3 . . . . . . 3-7 . . . . . . 4-3 . . . . . . 3-3 . . . . . . 3-7 . . . . . 3-11 . . . . . 3-15 . . . . . 3-19 . . . . . 3-11 . . . . . 3-15 . . . . . 3-19 . . . . . 3-11 . . . . . 3-15 . . . . . 3-19 . . . . . 3-11 . . . . . 3-15 . . . . . 3-19 . . . . . 4-44 . . . . . 3-11 . . . . . 4-12 . . . . . 4-16 . . . . . 4-27 . . . . . 4-31 . . . . . . 4-3 . . . . . 4-26 . . . . . 4-30 . . . . . 3-19 . . . . . 4-44 . . . . . 4-44

P/N 3422883 3422949 3422949 3422949 3422949 3422950 3422950 3422950 3422950 3422951 3422951 3430406 3430406 3430406 3430406 3430416 3430620 3430811 3430812 3430812 3430824 3430824 3431220 3440418 3440420 3440420 3440828 3450203 3450303 3450304 3450304 3450304 3450304 3450403 3450403 3450403 3450403 3450404 3450404 3450405 3450405 3450405 3450406 3450406 3510615 3510616 3510617 3510642 3510643

PAGE . . . . . 4-44 . . . . . 4-12 . . . . . 4-16 . . . . . 4-27 . . . . . 4-31 . . . . . 4-12 . . . . . 4-16 . . . . . 4-27 . . . . . 4-31 . . . . . . 3-3 . . . . . . 3-7 . . . . . 4-12 . . . . . 4-16 . . . . . 4-27 . . . . . 4-31 . . . . . 4-54 . . . . . . 1-9 . . . . . 1-19 . . . . . . 1-4 . . . . . . 1-5 . . . . . . 1-4 . . . . . . 1-5 . . . . . 4-44 . . . . . 1-15 . . . . . 4-48 . . . . . 4-53 . . . . . 1-15 . . . . . 4-54 . . . . . 4-44 . . . . . 3-16 . . . . . 3-20 . . . . . . 3-4 . . . . . . 3-8 . . . . . 1-19 . . . . . . 1-4 . . . . . . 1-5 . . . . . . 1-9 . . . . . 1-19 . . . . . 3-12 . . . . . 5-13 . . . . . . 5-5 . . . . . . 5-9 . . . . . . 1-3 . . . . . . 1-5 . . . . . 4-29 . . . . . 4-29 . . . . . 4-29 . . . . . 4-43 . . . . . 4-43

P/N 3510644 3510645 3510646 3510647 3510659 3510659 3510663 3510665 3510667 3510688 3510697 3510698 3510699 3510702 3510703 3510704 3510707 3510708 3510709 3510712 3510713 3510727 3520052 3520052 3520052 3520071 3520072 3520072 3520072 3520072 3520072 3520072 3520072 3520072 3520072 3520072 3520072 3520072 3520072 3520072 3520072 3520072 3520072 3520072 3520077 3520077 3534742 3534742 3534742

PAGE . . . . . 4-43 . . . . . 4-43 . . . . . 4-43 . . . . . 4-43 . . . . . . 4-3 . . . . . . 4-3 . . . . . . 4-3 . . . . . . 4-3 . . . . . . 4-3 . . . . . . 4-3 . . . . . . 4-3 . . . . . . 4-3 . . . . . . 4-3 . . . . . 4-43 . . . . . 4-43 . . . . . 4-43 . . . . . 4-11 . . . . . 4-15 . . . . . 4-15 . . . . . 4-25 . . . . . 4-25 . . . . . 4-11 . . . . . 4-13 . . . . . 4-17 . . . . . 4-32 . . . . . 1-23 . . . . . 4-13 . . . . . 4-15 . . . . . 4-17 . . . . . 4-17 . . . . . 4-19 . . . . . 4-20 . . . . . 4-21 . . . . . 4-25 . . . . . 4-25 . . . . . 4-29 . . . . . 4-30 . . . . . 4-35 . . . . . 4-36 . . . . . 4-38 . . . . . 4-40 . . . . . 4-48 . . . . . 4-49 . . . . . 4-53 . . . . . . 2-3 . . . . . . 2-7 . . . . . 4-19 . . . . . 4-20 . . . . . 4-21

7

PART NUMBER INDEX Starting Serial No. XXXXXXXXXX Original Issue - XX/XXXX

MODEL E3

Revised - XX/XX/XXXX

INDEX P/N 3534742 3534742 3534742 3534742 3534743 3534743 3534743 3534995 3534995 3534995 3536089 3537619 3537619 3537619 3537619 3538844 3539118 3539119 3539120 3539735 3539736 3570003 3570004 3570005 3570198 3570422 3570439 3570440 3570482 3570483 3570746 3570747 3570829 3570871 3570872 3570996 3570998 3571007 3571011 3571011 3571035 3571035 3571108 3571108 3571116 3571158 3571159 3571278 3571454

8

PAGE . . . . . 4-35 . . . . . 4-37 . . . . . 4-39 . . . . . 4-40 . . . . . 4-35 . . . . . 4-37 . . . . . 4-39 . . . . . 4-13 . . . . . 4-17 . . . . . 4-32 . . . . . . 4-6 . . . . . 4-11 . . . . . 4-15 . . . . . 4-26 . . . . . 4-30 . . . . . 2-20 . . . . . 4-44 . . . . . 4-44 . . . . . 4-44 . . . . . 1-26 . . . . . 1-27 . . . . . 4-43 . . . . . 4-43 . . . . . 4-43 . . . . . 1-15 . . . . . 1-19 . . . . . 1-19 . . . . . 1-19 . . . . . 1-19 . . . . . 1-19 . . . . . 1-19 . . . . . 1-19 . . . . . . 2-8 . . . . . 4-30 . . . . . 4-30 . . . . . . 2-8 . . . . . . 2-7 . . . . . . 2-8 . . . . . 4-30 . . . . . 8-12 . . . . . 4-11 . . . . . 4-15 . . . . . . 3-4 . . . . . . 3-8 . . . . . 1-25 . . . . . 10-1 . . . . . 10-1 . . . . . 1-25 . . . . . 4-25

P/N 3571479 3571600 3571703 3573073 3573073 3573073 3573073 3600270 3600270 3640743 3641082 3641083 3641084 3641085 3641088 3641089 3641090 3641091 3641145 3641145 3641145 3641146 3641146 3641147 3641149 3641152 3641203 3641204 3641207 3641208 3641239 3641240 3641241 3641242 3641243 3641244 3641245 3641246 3641248 3641249 3641263 3641264 3641265 3641266 3740121 3740121 3740131 3740131 3760170

PAGE . . . . . . 4-4 . . . . . 4-30 . . . . . 8-12 . . . . . 4-12 . . . . . 4-16 . . . . . 4-27 . . . . . 4-31 . . . . . . 2-3 . . . . . . 2-7 . . . . . 4-54 . . . . . 4-47 . . . . . 4-47 . . . . . 4-47 . . . . . 4-47 . . . . . 4-47 . . . . . 4-47 . . . . . 4-47 . . . . . 4-47 . . . . . 4-13 . . . . . 4-17 . . . . . 4-17 . . . . . 4-13 . . . . . 4-17 . . . . . 4-17 . . . . . 4-47 . . . . . 4-47 . . . . . 4-47 . . . . . 4-47 . . . . . 4-47 . . . . . 4-47 . . . . . 4-53 . . . . . 4-53 . . . . . 4-53 . . . . . 4-53 . . . . . 4-53 . . . . . 4-53 . . . . . 4-53 . . . . . 4-53 . . . . . 4-54 . . . . . 4-54 . . . . . 4-11 . . . . . 4-15 . . . . . 4-11 . . . . . 4-15 . . . . . 2-15 . . . . . . 9-1 . . . . . 2-15 . . . . . . 9-1 . . . . . 2-16

P/N 3760170 3760170 3760170 3760170 3760170 3760170 3760348 3760348 3760348 3760348 3760365 3760387 3760387 3760387 3760387 3760387 3780166 3780166 3780199 3820014 3820014 3820019 3820019 3820019 3820019 3820020 3820020 3820020 3820020 3820020 3841074 3841074 3841233 3841233 3841233 3841233 3841320 3841324 3841332 3841333 3841334 3841337 3841379 3841387 3841394 3841394 3841428 3860059 3860059

PAGE . . . . . 4-20 . . . . . 4-25 . . . . . 4-29 . . . . . 4-37 . . . . . 4-40 . . . . . 4-54 . . . . . 4-11 . . . . . 4-15 . . . . . 4-26 . . . . . 4-30 . . . . . 1-27 . . . . . 3-11 . . . . . 3-15 . . . . . 3-19 . . . . . . 3-3 . . . . . . 3-7 . . . . . . 1-4 . . . . . . 1-5 . . . . . . 2-7 . . . . . 4-58 . . . . . 4-58 . . . . . 4-11 . . . . . 4-15 . . . . . 4-26 . . . . . 4-30 . . . . . 2-19 . . . . . 2-21 . . . . . 4-11 . . . . . 4-15 . . . . . 8-12 . . . . . 4-12 . . . . . 4-16 . . . . . 4-11 . . . . . 4-15 . . . . . 4-26 . . . . . 4-30 . . . . . . 1-5 . . . . . . 1-5 . . . . . . 1-9 . . . . . . 1-9 . . . . . . 1-9 . . . . . 1-15 . . . . . . 1-3 . . . . . . 1-3 . . . . . 4-26 . . . . . 4-31 . . . . . 1-19 . . . . . 4-11 . . . . . 4-11

P/N 3860059 3860059 3860059 3860059 3860075 3860075 3860079 3860079 3860091 3860091 3860091 3860091 3900168 3900168 3900168 3900178 3900184 3900184 3900184 3900226 3900227 3900265 3900267 3900267 3900267 3900271 3900271 3900294 3900329 3910804 3911014 3911016 3911016 3911016 3911024 3911024 3911028 3911408 3911424 3911424 3911424 3911428 3911428 3911428 3911428 3911428 3911428 3911428 3911428

PAGE . . . . . 4-15 . . . . . 4-26 . . . . . 4-26 . . . . . 4-30 . . . . . 4-48 . . . . . 4-53 . . . . . 1-15 . . . . . 1-19 . . . . . 4-11 . . . . . 4-15 . . . . . 4-26 . . . . . 4-30 . . . . . 4-12 . . . . . 4-17 . . . . . 4-32 . . . . . 4-57 . . . . . 4-48 . . . . . 4-53 . . . . . . 4-9 . . . . . 4-57 . . . . . 4-57 . . . . . 4-57 . . . . . 4-21 . . . . . 4-39 . . . . . 4-41 . . . . . 1-16 . . . . . 1-19 . . . . . . 4-5 . . . . . 4-13 . . . . . 2-16 . . . . . 4-49 . . . . . 4-22 . . . . . 4-39 . . . . . 4-41 . . . . . 1-15 . . . . . 1-24 . . . . . 4-49 . . . . . 4-43 . . . . . 4-20 . . . . . 4-36 . . . . . 4-40 . . . . . 4-19 . . . . . 4-21 . . . . . 4-21 . . . . . 4-35 . . . . . 4-37 . . . . . 4-38 . . . . . 4-40 . . . . . . 4-9

P/N

PAGE

3911430 3911432 3911432 3911432 3911432 3911432 3911432 3911432 3911432 3911432 3911444 3911444 3911444 3911444 3911444 3911444 3911444 3921008 3921008 3930824 3931024 3931412 3931416 3931416 3931416 3941004 3941404 3941406 3941406 3941406 3941406 3941406 3951603 3951603 3951603 3960389 3960389 3990010 3990010 4060092 4060092 4060700 4060700 4060807 4060807 4060807 4060807 4060807 4060807

. . . . . 4-29 . . . . . 4-20 . . . . . 4-25 . . . . . 4-26 . . . . . 4-30 . . . . . 4-36 . . . . . 4-40 . . . . . 4-49 . . . . . 4-53 . . . . . . 4-9 . . . . . 4-19 . . . . . 4-20 . . . . . 4-21 . . . . . 4-35 . . . . . 4-37 . . . . . 4-38 . . . . . 4-40 . . . . . 4-48 . . . . . 4-53 . . . . . 1-25 . . . . . 4-43 . . . . . 1-25 . . . . . 4-13 . . . . . 4-17 . . . . . 4-32 . . . . . 4-54 . . . . . 2-19 . . . . . 1-23 . . . . . 1-24 . . . . . 1-27 . . . . . 2-15 . . . . . . 2-8 . . . . . 1-16 . . . . . 1-20 . . . . . 1-25 . . . . . 2-19 . . . . . . 2-3 . . . . . . 7-8 . . . . . . 7-9 . . . . . . 4-4 . . . . . . 4-5 . . . . . . 4-4 . . . . . . 4-5 . . . . . 3-12 . . . . . 3-16 . . . . . 3-20 . . . . . 3-20 . . . . . . 3-4 . . . . . . 3-8

3120763

PART NUMBER INDEX Starting Serial No. XXXXXXXXXX Original Issue - XX/XXXX

MODEL E3

Revised - XX/XX/XXXX

INDEX P/N 4060865 4060914 4060915 4060915 4060929 4060930 4060931 4060937 4060941 4060943 4060975 4060976 4070987 4070991 4130329 4130332 4130336 4130348 4130349 4160078 4160078 4160078 4160078 4160133 4160134 4160137 4160141 4160201 4220166 4240018 4240018 4240018 4240018 4240018 4240018 4240018 4240018 4240018 4240033 4240033 4240033 4240033 4240033 4240033 4240033 4240033 4240033 4240084 4240125

PAGE . . . . . 1-26 . . . . . 4-57 . . . . . 4-47 . . . . . 4-53 . . . . . 4-43 . . . . . 4-43 . . . . . 4-43 . . . . . . 2-8 . . . . . 10-1 . . . . . 10-1 . . . . . 1-23 . . . . . 4-57 . . . . . 2-15 . . . . . 2-15 . . . . . . 1-3 . . . . . . 1-5 . . . . . . 1-3 . . . . . . 1-3 . . . . . . 1-5 . . . . . 4-12 . . . . . 4-16 . . . . . 4-27 . . . . . 4-31 . . . . . 1-15 . . . . . 1-15 . . . . . . 1-9 . . . . . 1-15 . . . . . 1-19 . . . . . 2-20 . . . . . 3-12 . . . . . 3-16 . . . . . 3-20 . . . . . . 3-4 . . . . . . 3-8 . . . . . . 4-5 . . . . . . 4-5 . . . . . . 4-8 . . . . . . 4-8 . . . . . 3-12 . . . . . 3-12 . . . . . 3-16 . . . . . 3-20 . . . . . . 3-4 . . . . . . 3-8 . . . . . . 4-5 . . . . . . 4-5 . . . . . . 4-9 . . . . . 2-19 . . . . . 3-11

3120763

P/N 4240125 4240125 4240125 4240125 4240127 4240127 4240127 4240127 4240127 4240128 4240128 4240128 4240128 4240128 4240147 4300133 4360112 4360112 4360164 4360215 4360215 4360236 4360236 4360236 4360277 4360277 4360277 4360277 4360278 4360278 4360278 4360289 4360289 4360321 4360321 4360321 4360328 4360328 4360387 4360387 4360387 4360387 4360387 4360397 4360397 4360401 4360401 4360432 4360432

PAGE . . . . . 3-15 . . . . . 3-20 . . . . . . 3-3 . . . . . . 3-7 . . . . . 3-12 . . . . . 3-16 . . . . . 3-20 . . . . . . 3-4 . . . . . . 3-8 . . . . . 3-11 . . . . . 3-15 . . . . . 3-19 . . . . . . 3-3 . . . . . . 3-7 . . . . . 1-27 . . . . . 2-15 . . . . . 2-15 . . . . . . 9-1 . . . . . . 4-6 . . . . . . 4-9 . . . . . . 9-1 . . . . . 4-12 . . . . . 4-16 . . . . . 4-32 . . . . . 4-12 . . . . . 4-16 . . . . . 4-32 . . . . . . 9-1 . . . . . 4-12 . . . . . 4-16 . . . . . 4-32 . . . . . 2-15 . . . . . 4-57 . . . . . 1-15 . . . . . 1-19 . . . . . 1-25 . . . . . 2-15 . . . . . . 9-1 . . . . . 1-25 . . . . . 4-58 . . . . . 4-58 . . . . . 4-58 . . . . . . 9-1 . . . . . 1-24 . . . . . . 9-1 . . . . . 1-15 . . . . . 4-43 . . . . . 2-15 . . . . . . 9-1

P/N 4360434 4360435 4360435 4360437 4360437 4360453 4360453 4360454 4360454 4360461 4360465 4360465 4360471 4360475 4360475 4360475 4360477 4360548 4360548 4360548 4360548 4400406 4400414 4400422 4420037 4420038 4420055 4420055 4420055 4460044 4460049 4460049 4460049 4460051 4460051 4460051 4460051 4460052 4460052 4460052 4460052 4460071 4460071 4460071 4460071 4460071 4460071 4460138 4460138

PAGE . . . . . 1-24 . . . . . 1-24 . . . . . . 9-1 . . . . . 4-13 . . . . . . 9-1 . . . . . 4-57 . . . . . . 9-1 . . . . . 4-57 . . . . . . 9-1 . . . . . . 6-3 . . . . . 1-24 . . . . . . 9-1 . . . . . 2-15 . . . . . 2-15 . . . . . 4-57 . . . . . . 9-1 . . . . . . 4-9 . . . . . 1-15 . . . . . 1-19 . . . . . 1-25 . . . . . . 9-1 . . . . . . 2-7 . . . . . . 2-3 . . . . . . 2-7 . . . . . . 2-8 . . . . . . 2-8 . . . . . 10-1 . . . . . 4-48 . . . . . 4-53 . . . . . 1-26 . . . . . 4-44 . . . . . 4-58 . . . . . . 4-6 . . . . . . 4-4 . . . . . . 4-4 . . . . . . 4-5 . . . . . . 4-5 . . . . . 4-12 . . . . . 4-17 . . . . . 4-32 . . . . . 4-44 . . . . . 3-12 . . . . . 3-16 . . . . . 3-20 . . . . . . 3-4 . . . . . . 3-8 . . . . . . 4-6 . . . . . . 4-4 . . . . . . 4-4

P/N 4460190 4460190 4460225 4460226 4460227 4460265 4460265 4460265 4460267 4460267 4460267 4460267 4460267 4460267 4460267 4460267 4460268 4460268 4460268 4460268 4460268 4460268 4460268 4460268 4460268 4460268 4460268 4460268 4460268 4460268 4460268 4460268 4460268 4460268 4460268 4460320 4460320 4460320 4460320 4460320 4460320 4460320 4460320 4460320 4460320 4460320 4460320 4460320 4460320

PAGE . . . . . . 4-4 . . . . . . 4-4 . . . . . . 7-9 . . . . . 7-11 . . . . . 7-10 . . . . . 4-61 . . . . . 7-10 . . . . . . 7-9 . . . . . 4-58 . . . . . . 6-3 . . . . . 7-10 . . . . . 7-10 . . . . . . 7-8 . . . . . . 7-9 . . . . . . 7-9 . . . . . . 7-9 . . . . . 1-16 . . . . . 1-20 . . . . . 1-25 . . . . . 4-44 . . . . . 4-58 . . . . . 4-61 . . . . . 7-10 . . . . . 7-10 . . . . . 7-10 . . . . . 7-10 . . . . . 7-11 . . . . . 7-11 . . . . . 7-11 . . . . . 7-11 . . . . . . 7-9 . . . . . . 7-9 . . . . . . 7-9 . . . . . . 7-9 . . . . . . 7-9 . . . . . 1-16 . . . . . 1-20 . . . . . 1-25 . . . . . 4-13 . . . . . 4-17 . . . . . 4-32 . . . . . 4-44 . . . . . 4-58 . . . . . . 6-3 . . . . . 7-10 . . . . . 7-10 . . . . . 7-11 . . . . . 7-11 . . . . . 7-11

P/N 4460320 4460320 4460320 4460320 4460320 4460326 4460326 4460343 4460343 4460343 4460343 4460346 4460346 4460347 4460347 4460424 4460424 4460424 4460424 4460424 4460424 4460424 4460428 4460428 4460443 4460445 4460449 4460449 4460465 4460466 4460466 4460466 4460467 4460467 4460468 4460470 4460470 4460471 4460471 4460473 4460510 4460510 4460613 4460613 4460614 4460618 4460618 4460662 4460662

PAGE . . . . . 7-11 . . . . . . 7-8 . . . . . . 7-9 . . . . . . 7-9 . . . . . . 7-9 . . . . . 7-10 . . . . . 7-11 . . . . . 7-10 . . . . . 7-10 . . . . . . 7-8 . . . . . . 7-9 . . . . . . 4-4 . . . . . . 4-4 . . . . . . 4-4 . . . . . . 4-4 . . . . . 4-58 . . . . . 4-61 . . . . . 7-10 . . . . . 7-10 . . . . . . 7-9 . . . . . . 7-9 . . . . . . 7-9 . . . . . 1-20 . . . . . . 4-9 . . . . . 2-20 . . . . . 7-10 . . . . . . 7-9 . . . . . . 7-9 . . . . . . 7-8 . . . . . 4-58 . . . . . 7-10 . . . . . . 7-8 . . . . . 10-2 . . . . . . 7-8 . . . . . . 7-8 . . . . . 4-58 . . . . . 7-10 . . . . . 4-58 . . . . . 7-10 . . . . . . 7-8 . . . . . 10-2 . . . . . . 7-8 . . . . . 4-58 . . . . . 7-10 . . . . . . 7-8 . . . . . 2-15 . . . . . 7-11 . . . . . 1-16 . . . . . 1-20

9

PART NUMBER INDEX Starting Serial No. XXXXXXXXXX Original Issue - XX/XXXX

MODEL E3

Revised - XX/XX/XXXX

INDEX P/N 4460662 4460662 4460662 4460662 4460662 4460778 4460968 4460968 4460968 4520174 4520175 4520176 4520177 4520191 4520221 4565201 4565201 4565201 4565201 4565201 4565202 4565202 4565202 4565202 4565203 4565203 4565261 4565285 4565285 4566833 4566833 4566849 4566849 4566969 4566969 4567135 4567136 4567137 4567265 4567271 4567272 4567306 4567307 4567338 4567338 4567451 4567453 4567512 4567523

10

PAGE . . . . . 1-24 . . . . . 1-25 . . . . . 4-13 . . . . . 4-58 . . . . . . 4-9 . . . . . 2-20 . . . . . 1-16 . . . . . 1-20 . . . . . 1-25 . . . . . . 1-6 . . . . . . 1-6 . . . . . . 1-6 . . . . . . 1-6 . . . . . . 1-6 . . . . . . 1-6 . . . . . 4-19 . . . . . 4-21 . . . . . 4-35 . . . . . 4-38 . . . . . 4-38 . . . . . 4-19 . . . . . 4-21 . . . . . 4-35 . . . . . 4-38 . . . . . 4-35 . . . . . 4-38 . . . . . 4-54 . . . . . 4-35 . . . . . 4-38 . . . . . . 1-4 . . . . . . 1-5 . . . . . . 2-3 . . . . . . 2-7 . . . . . . 2-3 . . . . . . 6-4 . . . . . 4-47 . . . . . 4-47 . . . . . 4-47 . . . . . . 1-9 . . . . . . 2-8 . . . . . . 2-8 . . . . . 1-19 . . . . . 1-19 . . . . . 4-29 . . . . . 4-30 . . . . . 4-54 . . . . . 4-53 . . . . . 4-54 . . . . . 4-29

P/N 4567550 4567550 4567550 4567550 4567649 4567649 4567863 4567864 4567867 4567868 4567875 4567883 4567883 4567884 4567894 4567894 4567896 4567896 4641001 4641001 4641001 4641012 4641036 4641036 4641036 4641104 4641104 4641106 4641106 4711000 4711000 4711000 4711000 4711400 4711400 4711400 4711400 4711400 4711400 4711400 4711400 4711400 4711400 4711400 4711400 4711400 4711400 4711400 4711500

PAGE . . . . . 4-20 . . . . . 4-20 . . . . . 4-36 . . . . . 4-36 . . . . . . 2-3 . . . . . . 6-4 . . . . . 4-25 . . . . . 4-25 . . . . . 4-25 . . . . . 4-25 . . . . . 4-26 . . . . . 4-36 . . . . . 4-39 . . . . . 4-20 . . . . . 4-36 . . . . . 4-39 . . . . . 4-36 . . . . . 4-39 . . . . . 5-13 . . . . . . 5-5 . . . . . . 5-9 . . . . . . 5-5 . . . . . 2-11 . . . . . . 2-3 . . . . . . 2-7 . . . . . 5-13 . . . . . . 5-9 . . . . . . 6-7 . . . . . . 6-7 . . . . . 4-21 . . . . . 4-39 . . . . . 4-41 . . . . . 4-49 . . . . . . 1-4 . . . . . . 1-5 . . . . . 2-15 . . . . . 2-16 . . . . . 2-19 . . . . . 2-20 . . . . . . 2-3 . . . . . . 2-7 . . . . . 4-11 . . . . . 4-15 . . . . . 4-26 . . . . . 4-30 . . . . . 5-13 . . . . . . 5-5 . . . . . . 5-9 . . . . . 1-23

P/N 4711500 4711500 4711500 4711500 4711500 4711500 4711500 4711500 4711500 4711500 4711600 4711600 4711600 4711600 4711600 4711600 4711600 4711600 4711600 4711600 4711800 4711800 4711800 4711800 4711800 4711800 4712200 4740066 4740120 4740411 4740411 4740419 4740419 4740438 4740438 4740438 4740438 4740438 4740453 4740453 4740455 4740455 4740474 4740474 4740479 4740480 4740480 4740480 4740480

PAGE . . . . . . 1-9 . . . . . . 2-4 . . . . . . 2-7 . . . . . 3-15 . . . . . 3-19 . . . . . 3-20 . . . . . . 3-7 . . . . . . 4-3 . . . . . 4-48 . . . . . 4-53 . . . . . 1-27 . . . . . . 1-4 . . . . . . 1-5 . . . . . 3-11 . . . . . 3-15 . . . . . 3-19 . . . . . . 3-3 . . . . . . 3-7 . . . . . 4-44 . . . . . . 6-7 . . . . . 1-15 . . . . . 1-19 . . . . . . 1-4 . . . . . 3-11 . . . . . 3-15 . . . . . 3-19 . . . . . 4-44 . . . . . 4-58 . . . . . 4-58 . . . . . 4-48 . . . . . 4-53 . . . . . . 1-4 . . . . . . 1-5 . . . . . 3-11 . . . . . 3-15 . . . . . 3-19 . . . . . . 3-3 . . . . . . 3-7 . . . . . . 1-3 . . . . . . 1-5 . . . . . 1-26 . . . . . 1-26 . . . . . 2-19 . . . . . 2-21 . . . . . 2-15 . . . . . 3-12 . . . . . 3-16 . . . . . 3-20 . . . . . . 3-4

P/N 4740480 4740481 4740482 4740504 4740513 4740513 4740513 4740513 4750800 4750800 4750800 4751000 4751000 4751000 4751000 4751000 4751000 4751000 4751000 4751000 4751000 4751000 4751000 4751000 4751000 4751400 4751400 4751400 4751400 4751400 4751400 4751400 4751400 4751400 4751400 4751400 4751400 4751400 4751400 4751400 4751400 4751400 4751400 4751400 4751400 4751400 4751400 4751400 4751400

PAGE . . . . . . 3-8 . . . . . 1-19 . . . . . 1-19 . . . . . 1-20 . . . . . 4-12 . . . . . 4-16 . . . . . 4-27 . . . . . 4-31 . . . . . 1-25 . . . . . 4-11 . . . . . 4-15 . . . . . 1-15 . . . . . 1-24 . . . . . 1-26 . . . . . 2-19 . . . . . 2-21 . . . . . 2-21 . . . . . 4-22 . . . . . 4-39 . . . . . 4-41 . . . . . 4-43 . . . . . 4-48 . . . . . 4-49 . . . . . 4-53 . . . . . . 4-9 . . . . . 1-16 . . . . . 1-20 . . . . . 1-24 . . . . . 1-25 . . . . . 1-25 . . . . . 1-26 . . . . . 1-26 . . . . . 1-27 . . . . . 1-29 . . . . . 2-15 . . . . . 2-16 . . . . . 2-19 . . . . . 2-19 . . . . . . 2-8 . . . . . . 2-8 . . . . . 4-11 . . . . . 4-15 . . . . . 4-19 . . . . . 4-20 . . . . . 4-21 . . . . . 4-25 . . . . . 4-29 . . . . . 4-35 . . . . . 4-36

P/N

PAGE

4751400 4751400 4751400 4751400 4751400 4751400 4751400 4751400 4751400 4751400 4751400 4751400 4751400 4751400 4751500 4751500 4751500 4751500 4751500 4751500 4751500 4751500 4751500 4751500 4751500 4751500 4751500 4751600 4751600 4751600 4751600 4751600 4751600 4751600 4751600 4751600 4751600 4751600 4751800 4751800 4751800 4751800 4752200 4752200 4752200 4752200 4760600 4760800 4760800

. . . . . 4-38 . . . . . . 4-4 . . . . . 4-40 . . . . . 4-43 . . . . . 4-48 . . . . . 4-49 . . . . . 4-49 . . . . . 4-53 . . . . . . 4-7 . . . . . . 4-8 . . . . . . 4-9 . . . . . 7-11 . . . . . 8-12 . . . . . . 8-6 . . . . . 1-26 . . . . . 1-26 . . . . . . 2-3 . . . . . 3-12 . . . . . 3-16 . . . . . . 3-7 . . . . . 4-11 . . . . . 4-15 . . . . . 4-26 . . . . . . 4-3 . . . . . 4-30 . . . . . 4-44 . . . . . . 4-5 . . . . . 1-27 . . . . . . 3-4 . . . . . . 3-8 . . . . . 4-19 . . . . . 4-20 . . . . . 4-21 . . . . . 4-35 . . . . . 4-37 . . . . . 4-38 . . . . . 4-40 . . . . . 4-43 . . . . . 1-19 . . . . . 1-23 . . . . . 2-19 . . . . . . 2-3 . . . . . 4-11 . . . . . 4-15 . . . . . 4-26 . . . . . 4-30 . . . . . 4-58 . . . . . 1-25 . . . . . 4-13

3120763

PART NUMBER INDEX Starting Serial No. XXXXXXXXXX Original Issue - XX/XXXX

MODEL E3

Revised - XX/XX/XXXX

INDEX P/N 4761000 4761000 4761000 4761400 4761400 4761400 4761400 4761400 4761400 4761400 4761400 4761400 4761400 4761400 4761500 4761500 4761500 4761600 4761600 4761800 4761800 4844414 4844414 4844585 4844586 4845037 4845130 4845314 4845315 4845319 4845360 4845383 4845385 4845415 4845416 4845495 4845496 4845497 4845498 4845529 4845559 4845559 4845559 4845560 4845560 4845560 4845560 4845581 4845699

PAGE . . . . . 1-24 . . . . . 1-26 . . . . . 2-21 . . . . . 2-15 . . . . . 2-16 . . . . . 2-19 . . . . . 2-21 . . . . . . 2-3 . . . . . . 2-7 . . . . . 4-13 . . . . . 4-17 . . . . . 4-32 . . . . . 4-58 . . . . . . 4-7 . . . . . 1-26 . . . . . . 2-3 . . . . . . 2-7 . . . . . 1-15 . . . . . 4-43 . . . . . . 1-4 . . . . . . 1-5 . . . . . . 4-7 . . . . . . 4-7 . . . . . . 4-7 . . . . . . 4-7 . . . . . . 1-9 . . . . . 2-20 . . . . . 1-26 . . . . . 1-27 . . . . . 1-15 . . . . . 1-15 . . . . . 1-15 . . . . . 1-15 . . . . . 4-43 . . . . . 4-43 . . . . . . 4-8 . . . . . . 4-7 . . . . . . 4-7 . . . . . . 4-8 . . . . . 1-15 . . . . . 3-11 . . . . . 3-15 . . . . . 3-19 . . . . . 3-11 . . . . . 3-15 . . . . . 3-19 . . . . . 4-44 . . . . . 1-20 . . . . . 1-19

3120763

P/N 4845708 4845708 4845708 4845709 4845709 4845709 4845710 4845710 4845710 4845719 4845720 4845721 4845724 4845725 4845733 4845733 4845734 4845734 4845734 4845734 4845735 4845735 4845736 4845736 4845736 4845736 4845741 4845741 4845745 4845760 4845760 4845775 4845776 4845777 4845778 4845779 4845792 4845792 4845793 4845793 4845801 4845802 4845803 4845818 4845829 4845829 4845829 4845843 4845843

PAGE . . . . . 4-21 . . . . . 4-38 . . . . . 4-40 . . . . . 4-21 . . . . . 4-39 . . . . . 4-40 . . . . . 4-21 . . . . . 4-39 . . . . . 4-41 . . . . . 4-29 . . . . . 4-29 . . . . . 4-29 . . . . . 4-30 . . . . . 4-30 . . . . . 4-37 . . . . . 4-40 . . . . . 4-35 . . . . . 4-37 . . . . . 4-38 . . . . . 4-40 . . . . . 4-37 . . . . . 4-40 . . . . . 4-35 . . . . . 4-37 . . . . . 4-38 . . . . . 4-40 . . . . . 4-35 . . . . . 4-38 . . . . . 4-20 . . . . . 4-19 . . . . . 4-21 . . . . . 4-29 . . . . . 4-29 . . . . . 4-25 . . . . . 4-29 . . . . . 4-25 . . . . . 4-37 . . . . . 4-40 . . . . . 4-37 . . . . . 4-40 . . . . . . 2-7 . . . . . 2-20 . . . . . . 2-7 . . . . . . 2-3 . . . . . 4-20 . . . . . 4-36 . . . . . 4-40 . . . . . 4-35 . . . . . 4-37

P/N 4845843 4845843 4845845 4845845 4845845 4845845 4845849 4845849 4845853 4845873 4845884 4845886 4845887 4845948 4845953 4845970 4845982 4845983 4845984 4846001 4846002 4846012 4846012 4846013 4846013 4846014 4846024 4846024 4846024 4846039 4846056 4846057 4846058 4846059 4891800 4920140 4920140 4920140 4921819 4921891 4921893 4922011 4922014 4922082 4922082 4922083 4922083 4922084 4922084

PAGE . . . . . 4-38 . . . . . 4-40 . . . . . 4-35 . . . . . 4-37 . . . . . 4-38 . . . . . 4-40 . . . . . 3-15 . . . . . 3-19 . . . . . 1-24 . . . . . 2-20 . . . . . 1-23 . . . . . 1-20 . . . . . 1-23 . . . . . 1-24 . . . . . 1-24 . . . . . 4-20 . . . . . 4-49 . . . . . 4-49 . . . . . 4-49 . . . . . 4-25 . . . . . 4-25 . . . . . 4-36 . . . . . 4-40 . . . . . 4-36 . . . . . 4-40 . . . . . 1-19 . . . . . 3-11 . . . . . . 3-3 . . . . . . 3-7 . . . . . 4-29 . . . . . 4-29 . . . . . 4-29 . . . . . 4-25 . . . . . 4-25 . . . . . . 1-4 . . . . . 4-12 . . . . . 4-17 . . . . . 4-32 . . . . . 7-10 . . . . . . 7-9 . . . . . . 7-9 . . . . . . 7-9 . . . . . . 7-9 . . . . . . 7-2 . . . . . . 7-8 . . . . . . 7-2 . . . . . . 7-8 . . . . . . 7-2 . . . . . . 7-8

P/N 4922085 4922085 4922183 4922183 4922184 4922184 4922208 4922208 4922210 4922211 4922233 4922233 4922234 4922258 4922258 4922285 4922285 4922296 4922296 4922464 4922656 4922656 4922678 4933016 4933016 4933017 4933017 4933106 4933106 7001608 7001609 7001609 7001610 7001613 7002820 7002821 7002821 7002822 7002823 7002823 7002826 7003212 7003226 7003790 7003791 7003902 7003903 7004275 7004276

PAGE . . . . . . 7-2 . . . . . . 7-8 . . . . . 4-58 . . . . . 7-10 . . . . . 4-58 . . . . . 7-10 . . . . . . 7-9 . . . . . . 7-9 . . . . . . 7-9 . . . . . . 7-9 . . . . . 1-23 . . . . . 1-23 . . . . . 1-23 . . . . . 1-25 . . . . . 7-10 . . . . . 1-24 . . . . . 7-10 . . . . . . 7-2 . . . . . . 7-8 . . . . . 4-13 . . . . . 2-16 . . . . . 2-16 . . . . . . 7-9 . . . . . . 7-2 . . . . . . 7-8 . . . . . . 7-2 . . . . . . 7-8 . . . . . . 7-2 . . . . . . 7-8 . . . . . 5-17 . . . . . 5-17 . . . . . . 5-3 . . . . . 5-17 . . . . . 5-17 . . . . . 10-2 . . . . . 10-2 . . . . . . 7-8 . . . . . 10-2 . . . . . 10-2 . . . . . . 7-8 . . . . . 10-3 . . . . . . 5-9 . . . . . 5-13 . . . . . 4-61 . . . . . 4-61 . . . . . . 1-9 . . . . . . 1-9 . . . . . 10-2 . . . . . 10-2

P/N 7009647 7010639 7010639 7010640 7010640 7010641 7010642 7010646 7010649 7010651 7010903 7010903 7010944 7010944 7010944 7011041 7011041 7011042 7011042 7011042 7011042 7011043 7011043 7011044 7011044 7011045 7011045 7011509 7011509 7011590 7011621 7011940 7011991 7011992 7011997 7012611 7012612 7012612 7012613 7012613 7012613 7012773 7012773 7012773 7012773 7012773 7012773 7012793 7012953

PAGE . . . . . . 1-9 . . . . . . 2-3 . . . . . . 2-7 . . . . . . 2-3 . . . . . . 2-7 . . . . . . 1-9 . . . . . . 1-9 . . . . . . 1-9 . . . . . . 1-9 . . . . . . 1-9 . . . . . . 2-3 . . . . . . 2-7 . . . . . . 2-3 . . . . . . 2-7 . . . . . . 9-1 . . . . . . 2-3 . . . . . . 2-7 . . . . . . 2-3 . . . . . . 2-3 . . . . . . 2-7 . . . . . . 2-7 . . . . . . 2-3 . . . . . . 2-7 . . . . . . 2-3 . . . . . . 2-7 . . . . . . 2-3 . . . . . . 2-7 . . . . . 1-29 . . . . . . 9-1 . . . . . 1-29 . . . . . 1-29 . . . . . 4-61 . . . . . 4-61 . . . . . 4-61 . . . . . 4-61 . . . . . 4-57 . . . . . 2-15 . . . . . 4-57 . . . . . . 1-3 . . . . . . 1-5 . . . . . . 1-9 . . . . . 2-11 . . . . . 2-11 . . . . . 2-11 . . . . . 2-11 . . . . . 2-12 . . . . . . 6-7 . . . . . . 6-7 . . . . . . 5-5

11

PART NUMBER INDEX Starting Serial No. XXXXXXXXXX Original Issue - XX/XXXX

MODEL E3

Revised - XX/XX/XXXX

INDEX P/N 7012967 7012967 7012967 7012967 7012967 7016315 7016319 7016320 7016337 7016337 7016339 7016339 7016349 7016351 7016351 7016351 7016351 7016351 7016352 7016372 7016436 7016630 7016654 7016707 7016708 7016708 7016708 7017203 7017204 7017205 7017207 7017207 7017207 7017207 7017208 7017209 7017220 7017221 7017222 7017223 7017226 7017226 7017227 7017227 7017262 7017264 7017268 7017270 7017272

12

PAGE . . . . . 5-13 . . . . . 5-13 . . . . . . 5-5 . . . . . . 5-9 . . . . . . 5-9 . . . . . 2-11 . . . . . 1-25 . . . . . 1-25 . . . . . 2-11 . . . . . 2-11 . . . . . 2-15 . . . . . . 9-1 . . . . . 2-11 . . . . . 2-11 . . . . . 2-11 . . . . . 2-12 . . . . . . 6-7 . . . . . . 6-7 . . . . . 2-11 . . . . . 1-25 . . . . . . 1-3 . . . . . . 4-6 . . . . . 10-2 . . . . . 5-19 . . . . . 5-19 . . . . . 5-23 . . . . . 5-25 . . . . . 5-17 . . . . . 5-17 . . . . . 5-17 . . . . . 5-19 . . . . . 5-21 . . . . . 5-23 . . . . . 5-25 . . . . . 5-19 . . . . . 5-19 . . . . . . 5-3 . . . . . . 5-3 . . . . . . 5-3 . . . . . . 5-3 . . . . . 5-23 . . . . . 5-25 . . . . . 5-23 . . . . . 5-25 . . . . . . 5-3 . . . . . . 5-3 . . . . . 5-21 . . . . . 5-21 . . . . . 5-21

P/N 7017273 7017274 7017275 7017367 7017376 7017382 7017387 7017389 7017398 7017399 7017444 7017444 7017444 7017445 7017445 7017445 7018300 7018301 7018302 7018302 7018302 7018304 7018312 7018313 7018315 7018506 7018514 7018514 7018525 7018537 7018555 7018564 7018578 7018582 7018583 7018585 7018586 7018589 7018598 7018905 7018912 7018912 7018912 7018912 7018912 7018912 7018916 7018917 7018919

PAGE . . . . . 5-21 . . . . . 5-21 . . . . . 5-21 . . . . . . 5-5 . . . . . . 5-9 . . . . . . 5-5 . . . . . 5-13 . . . . . . 5-6 . . . . . . 5-5 . . . . . . 5-5 . . . . . 5-13 . . . . . . 5-5 . . . . . . 5-9 . . . . . 5-13 . . . . . . 5-5 . . . . . . 5-9 . . . . . . 6-7 . . . . . . 6-7 . . . . . 2-11 . . . . . 2-11 . . . . . . 6-7 . . . . . 2-11 . . . . . 2-11 . . . . . 2-11 . . . . . 2-11 . . . . . 1-29 . . . . . 1-29 . . . . . . 9-1 . . . . . 1-29 . . . . . 1-29 . . . . . 1-29 . . . . . 1-29 . . . . . 1-29 . . . . . 1-29 . . . . . 1-29 . . . . . 1-29 . . . . . 1-29 . . . . . 1-29 . . . . . 1-29 . . . . . 2-12 . . . . . 2-11 . . . . . 2-11 . . . . . 2-11 . . . . . 2-11 . . . . . 2-12 . . . . . . 6-7 . . . . . 2-12 . . . . . . 6-7 . . . . . 2-12

P/N 7018919 7018941 7018942 7018943 7018943 7018943 7018943 7018943 7018943 7018967 7018981 7018981 7018985 7018993 7018993 7018993 7018996 7018996 7018997 7018997 7019600 7019602 7019602 7019602 7019604 7019800 7019801 7019804 7019806 7019808 7019810 7019824 7019825 7019847 7019848 7019873 7020063 7020175 7020175 7020176 7020176 7020218 7020218 7020501 7020502 7020503 7020504 7020508 7020509

PAGE . . . . . . 6-7 . . . . . 2-12 . . . . . 2-12 . . . . . 2-11 . . . . . 2-11 . . . . . 2-11 . . . . . 2-11 . . . . . 2-12 . . . . . . 6-7 . . . . . 2-11 . . . . . 2-11 . . . . . 2-11 . . . . . 2-12 . . . . . 2-11 . . . . . 2-11 . . . . . 2-12 . . . . . . 1-3 . . . . . . 1-4 . . . . . . 1-3 . . . . . . 1-4 . . . . . . 5-9 . . . . . 5-13 . . . . . . 5-5 . . . . . . 5-9 . . . . . 2-15 . . . . . . 5-5 . . . . . . 5-5 . . . . . 5-14 . . . . . 5-13 . . . . . 5-10 . . . . . 5-10 . . . . . 5-13 . . . . . 5-13 . . . . . . 5-9 . . . . . . 5-9 . . . . . 5-13 . . . . . . 2-3 . . . . . 2-15 . . . . . 4-57 . . . . . 2-15 . . . . . 4-57 . . . . . 5-13 . . . . . . 5-5 . . . . . 4-61 . . . . . 4-61 . . . . . 4-61 . . . . . 4-61 . . . . . 4-61 . . . . . 4-61

P/N 7020510 7020511 7020540 7020603 7020605 7020638 7020639 7020671 7020672 7020673 7020674 7020675 7021300 7021302 7021304 7021305 7021306 7021307 7021312 7021312 7021313 7021315 7021317 7021317 7022520 7022525 7023019 7023019 7023025 7023307 7023308 7023309 7023310 7023311 7023312 7023313 7023314 7023315 7023316 7023317 7023318 7023319 7023320 7023321 7023322 7023323 7023324 7023325 7023326

PAGE . . . . . 4-61 . . . . . 4-61 . . . . . 4-61 . . . . . 1-29 . . . . . 1-29 . . . . . 1-29 . . . . . 1-29 . . . . . 1-29 . . . . . 1-29 . . . . . 1-29 . . . . . 1-29 . . . . . 1-29 . . . . . 2-11 . . . . . 2-11 . . . . . 2-11 . . . . . 2-11 . . . . . 2-11 . . . . . 2-12 . . . . . . 1-3 . . . . . . 1-4 . . . . . 2-11 . . . . . 2-11 . . . . . . 1-3 . . . . . . 1-4 . . . . . 2-12 . . . . . 2-11 . . . . . 5-23 . . . . . 5-25 . . . . . 5-25 . . . . . 1-13 . . . . . 1-13 . . . . . 1-13 . . . . . 1-13 . . . . . 1-13 . . . . . 1-13 . . . . . 1-13 . . . . . 1-13 . . . . . 1-13 . . . . . 1-13 . . . . . 1-13 . . . . . 1-13 . . . . . 1-13 . . . . . 1-13 . . . . . 1-13 . . . . . 1-13 . . . . . 1-13 . . . . . 1-13 . . . . . 1-13 . . . . . 1-13

P/N

PAGE

7023327 7023328 7023329 7023336 7023336 7023412 7023450 7023451 7023452 7023453 7023454 7023455 7023456 7023457 7023458 7023459 7023460 7023461 7023462 7023465 7023467 7023468 7023469 7023876 8896941 8896941

. . . . . 1-13 . . . . . 1-13 . . . . . 1-13 . . . . . 1-26 . . . . . 1-26 . . . . . 1-13 . . . . . 1-11 . . . . . 1-11 . . . . . 1-11 . . . . . 1-11 . . . . . 1-11 . . . . . 1-11 . . . . . 1-11 . . . . . 1-11 . . . . . 1-11 . . . . . 1-11 . . . . . 1-11 . . . . . 1-11 . . . . . 1-11 . . . . . 1-11 . . . . . 1-11 . . . . . 1-11 . . . . . 1-11 . . . . . 2-12 . . . . . 10-2 . . . . . . 7-8

3120763

3120763

Corporate Office JLG Industries, Inc. 1 JLG Drive McConnellsburg PA. 17233-9533 USA (717) 485-5161 (717) 485-6417

JLG Worldwide Locations JLG Industries (Australia) P.O. Box 5119 11 Bolwarra Road Port Macquarie N.S.W. 2444 Australia

JLG Latino Americana Ltda.

Rua Eng. Carlos Stevenson, 80-Suite 71 13092-310 Campinas-SP Brazil

+61 2 65 811111 +61 2 65 813058

+55 19 3295 1025

JLG Deutschland GmbH Max-Planck-Str. 21 D - 27721 Ritterhude - Ihlpohl Germany +49 (0)421 69 350 20 +49 (0)421 69 350 45

+55 19 3295 0407

JLG Equipment Services Ltd. Rm 1107 Landmark North 39 Lung Sum Avenue Sheung Shui N. T. Hong Kong (852) 2639 5783

JLG Industries (UK) Ltd Bentley House Bentley Avenue Middleton Greater Manchester M24 2GP - England +44 (0)161 654 1000 +44 (0)161 654 1001 JLG Industries (Italia) s.r.l.

Via Po. 22 20010 Pregnana Milanese - MI Italy +39 029 359 5210 +39 029 359 5845

JLG France SAS Z.I. de Baulieu 47400 Fauillet France +33 (0)5 53 88 31 70 +33 (0)5 53 88 31 79

Oshkosh-JLG Singapore Technology Equipment Pte Ltd 29 Tuas Ave 4, Jurong Industrial Estate Singapore, 639379 +65-6591 9030

(852) 2639 5797

+65-6591 9031 Plataformas Elevadoras JLG Iberica, S.L. Trapadella, 2 P.I. Castellbisbal Sur 08755 Castellbisbal, Barcelona Spain +34 93 772 4700

JLG Sverige AB Enkopingsvagen 150 Box 704 SE - 176 27 Jarfalla Sweden +46 (0)850 659 500 +46 (0)850 659 534

+34 93 771 1762

www.jlg.com