JLG 1532E2 1932E2 2032E2 2632E2 2646E2 3246E2 ANSI Parts Manual - PDF DOWNLOAD

Illustrated Parts Manual

Models 1532E2 1932E2 2032E2 2632E2 2646E2 3246E2 3120738 November 30, 2011

REVISION LOG February 1998 - Original Issue Of Manual (Edited to 0010549 Revision 3) July 1998 - Revised Manual (Edited to 0010549 Revision 10) February 26, 1999 - Revised Manual (Edited to 0010549 Revision 18) May 1, 1999 - Revised Manual (Edited to 0010549 Revision 21) August 30, 1999 - Revised Manual (Edited to 0010549 Revision 24) January 1, 2000 - Revised Manual (Edited to 0010549 Revision 31) June 15, 2000 - Revised Manual (Edited to 0010549 Revision 33) October 31, 2000 - Revised Manual (Edited to 0010549 Revision 35) January 30, 2001 - Revised Manual (Edited to 0010549 Revision 40) July 2, 2001 - Revised Manual (Edited to 0010549 Revision 45) October 29, 2001 - Revised Manual (Edited to 0010549 Revision 49) May 23, 2002 - Revised Manual (Edited to 0010549 Revision 57) September 20, 2002 - Revised Manual (Edited to 0010549 Revision 61) February 26, 2003 - Revised Manual (Edited to 0010549 Revision 65) June 26, 2003 - Revised Manual (Edited to 0010549 Revision 70) June 29, 2004 - Revised Manual (Edited to 0010549 Revision 73) April 7, 2005 - Revised Manual (Edited to 0010549 Revision 73) September 9, 2008 - Revised Manual November 30, 2011 - Revised Manual

3120738

A

REVISION LOG

B

3120738

TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO. SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1 1-1 1-2 1-3 1-4 1-5 1-6 1-7

WHEEL DRIVE AND STEERING INSTALLATION - 1532E2 & 1932E2 . . . . . . . . . . . . . .1-2 DRIVE MOTOR ASSEMBLY - 1532E2 & 1932E2 (S/N 90870 to Present) . . . . . . . . . . . . .1-6 BRAKE INSTALLATION - 1532E2 & 1932E2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-8 FRAME AND STEERING INSTALLATION - 2032E2/2632E2/2646E2/3246E2 . . . . . . . .1-10 WHEEL DRIVE AND BRAKE INSTALLATIONS - 2032E2/2632E2/2646E2/3246E2 . . . .1-14 DRIVE MOTOR ASSEMBLY - (2032E2/2646E2 S/N 90870 to Present) (2632E2/3246E2 S/N 90855 to Present). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-18 FRAME MOUNTED COMPONENTS INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . .1-22

SECTION 2 - GROUND CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1 2-1 2-2 2-3 2-4 2-5 2-6 2-7 2-8 2-9

HYDRAULIC COMPONENTS INSTALLATIONS - 1532E2/1932E2 . . . . . . . . . . . . . . . .2-2 HYDRAULIC COMPONENTS INSTALLATIONS - 2032E2/2632E2/2646E2/3246E2 . . .2-6 VALVE ASSEMBLY - STANDARD CONTROLS MACHINES . . . . . . . . . . . . . . . . . . . . . .2-10 VALVE ASSEMBLY - PROPORTIONAL CONTROLS MACHINES . . . . . . . . . . . . . . . . . .2-14 ELECTRICAL COMPONENTS INSTALLATION (LEFT SIDE OF MACHINES WITH STANDARD CONTROLS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-18 ELECTRICAL COMPONENTS INSTALLATION (LEFT SIDE OF MACHINES WITH PROPORTIONAL CONTROLS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-22 ELECTRICAL COMPONENTS INSTALLATION (RIGHT SIDE) . . . . . . . . . . . . . . . . . . . .2-26 BATTERY CHARGER ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-30 POTHOLE PROTECTION AND TRAY INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . .2-34

SECTION 3 - SIZZOR ARMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1 3-1 3-2 3-3 3-4 3-5 3-6

SCISSOR ARMS INSTALLATION - 1532E2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2 SCISSOR ARMS INSTALLATION - 1932E2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6 SCISSOR ARMS INSTALLATION - 2032E2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-10 SCISSOR ARMS INSTALLATION - 2632E2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-14 SCISSOR ARMS INSTALLATION - 2646E2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-18 SCISSOR ARMS INSTALLATION - 3246E2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-22

SECTION 4 - PLATFORM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1 4-1 4-2 4-3 4-4 4-5 4-6 4-7 4-8 4-9 4-10 4-11

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PLATFORM AND ACCESSORIES INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2 STANDARD HANDRAILS INSTALLATION (1532E2/1932E2) . . . . . . . . . . . . . . . . . . . . .4-6 FOLDDOWN HANDRAILS INSTALLATION (1532E2/1932E2) . . . . . . . . . . . . . . . . . . . .4-10 STANDARD HANDRAILS INSTALLATION (2032E2) . . . . . . . . . . . . . . . . . . . . . . . . . . .4-14 FOLDDOWN HANDRAILS INSTALLATION (2032E2/2632E2) . . . . . . . . . . . . . . . . . . . .4-18 FOLDDOWN HANDRAILS INSTALLATION (2632E2) . . . . . . . . . . . . . . . . . . . . . . . . . . .4-22 FOLDDOWN HANDRAILS INSTALLATION (2646E2/3246E2) . . . . . . . . . . . . . . . . . . . .4-26 PLATFORM CONSOLE BOX ASSEMBLIES (STANDARD CONTROLS MACHINES). . .4-30 PLATFORM CONSOLE BOX ASSEMBLIES (PROPORTIONAL CONTROLS MACHINES) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-34 CONTROLLER ASSEMBLY (STANDARD CONTROLS MACHINES) . . . . . . . . . . . . . . .4-38 CONTROLLER ASSEMBLY (PROPORTIONAL CONTROLS MACHINES) . . . . . . . . . . .4-40

i

TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO. SECTION 5 - CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 5-1 5-2 5-3 5-4 5-5 5-6

BRAKE CYLINDER ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 LIFT CYLINDER COMPONENTS ASSEMBLY (1532E2 & 1932E2) . . . . . . . . . . . . . . . . 5-4 LIFT CYLINDER COMPONENTS ASSEMBLY (2032E2) . . . . . . . . . . . . . . . . . . . . . . . . . 5-8 LIFT CYLINDER COMPONENTS ASSEMBLY (2646E2) . . . . . . . . . . . . . . . . . . . . . . . . 5-12 LIFT CYLINDER COMPONENTS ASSEMBLY (3246E2) . . . . . . . . . . . . . . . . . . . . . . . . 5-16 STEER CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20

SECTION 6 - HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 6-1 6-2 6-3 6-4 6-5 6-6 6-7

HYDRAULIC DIAGRAM - 1532E2 & 1932E2 & 2032E2 . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 HYDRAULIC DIAGRAM - 2646E2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6 HYDRAULIC DIAGRAM - 3246E2 WITH STANDARD CONTROLS . . . . . . . . . . . . . . . . . 6-8 HYDRAULIC DIAGRAM - 3246E2 WITH PROPORTIONAL CONTROLS. . . . . . . . . . . . . 6-10 HYDRAULIC DIAGRAM - 2632E2 WITH STANDARD CONTROLS . . . . . . . . . . . . . . . . . 6-12 HYDRAULIC DIAGRAM - 2632E2 WITH PROPORTIONAL CONTROLS. . . . . . . . . . . . . 6-14 HYDRAULIC DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16

SECTION 7 - ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 7-1 7-2 7-3 7-4 7-5

ELECTRICAL SCHEMATIC (STANDARD CONTROLS MACHINES). . . . . . . . . . . . . . . . 7-2 ELECTRICAL SCHEMATIC (PROPORTIONAL CONTROLS MACHINES) . . . . . . . . . . . 7-4 ELECTRICAL COMPONENTS INSTALLATION (STANDARD CONTROLS MACHINES) 7-6 ELECTRICAL COMPONENTS INSTALLATION (PROPORTIONAL CONTROLS MACHINE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12 ELECTRICAL DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-18

SECTION 8 - DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 8-1 8-2 8-3 8-4

DECALS INSTALLATION - 1532E2 & 1932E2 (COMMON) . . . . . . . . . . . . . . . . . . . . . . 8-2 DECALS INSTALLATION - 1532E2 & 1932E2 (COUNTRY SPEC) . . . . . . . . . . . . . . . . . 8-6 DECALS INSTALLATION - 2032E2 & 2632E2 & 2646E2 & 3246E2 (COMMON) . . . . . 8-12 DECALS INSTALLATION - 2032E2 & 2632E2 & 2646E2 & 3246E2 (COUNTRY SPEC)8-16

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK . . . . . . . . . . . . . . . . . . . . . . . . 9-1 SECTION 10 - SPECIAL OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1 SECTION 11 - INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1

ii

3120738

SECTION 1 FRAME TABLE OF CONTENTS FIGURE

1-1 1-2 1-3 1-4 1-5 1-6 1-7

DESCRIPTION

Wheel Drive And Steering Installation - 1532E2 & 1932E2 . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Drive Motor Assembly - 1532E2 & 1932E2 (S/N 90870 to Present) . . . . . . . . . . . . . . . . . . . . .

Brake Installation - 1532E2 & 1932E2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Frame And Steering Installation - 2032E2/2632E2/2646E2/3246E2 . . . . . . . . . . . . . . . . . . . . .

Wheel Drive And Brake Installations - 2032E2/2632E2/2646E2/3246E2 . . . . . . . . . . . . . . . . .

Drive Motor Assembly - (2032E2/2646E2 S/N 90870 to Present) (2632E2/3246E2 S/N 90855 to Present) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Frame Mounted Components Installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PAGE

1-2 1-6 1-8 1-10 1-14

S E C T I O N 1

1-18 1-22

F R A M E

3120738

1-1

SECTION 1 FRAME S E C T I O N

FIGURE 1-1.

WHEEL DRIVE AND STEERING INSTALLATION - 1532E2 & 1932E2

2 9 1 4 19

1 F R A M E

8 11

22

7

17

1 3

16

12 13 15 14

6

23 10

5

18

25

21 20

12 15

102A 20 102 105

106 109 103 107

104

1-2

108 101 110

201

3120738

SECTION 1 FRAME .

FIGURE 1-1. WHEEL DRIVE AND STEERING INSTALLATION - 1532E2 & 1932E2 FIG & ITEM #

PART NUMBER 0258015

1 2 3 4 5 6 7 8 9 10

0100019 0100081 0630516 0641611 0962208 0962173 0962174 1120064 1120515 Use 1684225

11 12 13 14 15 16 17 18 19 20 21 22 23

1684225 2160006 3430811 3431014 3450404 3450406 3790218 3841378 4130356 4711600 4711800 4712000 4740419 Use 1440329 1440329

24 25

3020025 3312002

0258171 0271221 101

102 102A 103

0641824 0681822 2780216 7012613 3160229 7018996 7018997

3120738

DESCRIPTION STEERING INSTALLATION Loctite #271 Loctite #454 Bolt, Shoulder Bolt 3/8”-16NC x 1 3/8” Spacer, Bushing Bushing Bushing Cap, Grease Fitting (Prior to S/N 84437) Cap, Plastic Steer Cylinder Assembly (See Section 5 for Breakdown) Prior to S/N 67287 (Was P/N 1683661) S/N 67287 to S/N 108168 (Was P/N 1683832) S/N 108168 to Present Fitting, Grease (Prior to S/N 84437) Pin, Clevis Pin, Clevis (Prior to S/N 50027) Pin, Cotter 1/8” x 1” (Prior to S/N 50027) Pin, Cotter 1/8” x 1 1/2” O-Ring (Prior to S/N 101149) Tie-Rod Spindle Flatwasher 3/8” Narrow Flatwasher 1/2” Narrow Flatwasher 5/8” Narrow (Prior to S/N 50027) Thrustwasher Collar: Prior to S/N 99064(1932E2)/ Prior to June 13, 2001(1532E2)(Was P/N 1440326) S/N 99064 to Present (1932E2)/ June 13, 2001to Present (1532E2) Grease (Not Shown) (Prior to S/N 108196) Jam Nut (S/N 103651 to Present) WHEEL DRIVE INSTALLATION OPTIONS: (Prior to S/N 90870) (S/N 90870 to Present) Bolt Options: Bolt 1/2”-13NC x 3” (Prior to S/N 49303) Bolt 1/2”-13NC x 2 3/4” (S/N 49303 to Present) Hub Assembly Bolt, Wheel (5 Per Hub) Drive Motor Assembly Options: (Prior to S/N 90870) Key, Shaft Nut, Castle

QTY.

REV.

Ref.

J

A/R A/R 2 2 2 2 4 2 2 1

S E C T I O N 1 F R A M E

2 A/R 1 1 A/R 2 1 2 2 A/R 2 2 2

A/R 2 Ref. F A 8

2 10 2 1 1

1-3

SECTION 1 FRAME S E C T I O N

FIGURE 1-1. WHEEL DRIVE AND STEERING INSTALLATION - 1532E2 & 1932E2 (CONTINUED) FIG & ITEM #

PART NUMBER

103 (cont’d)

7021312 7021317 3160269 3300255 See Note

104 105 106

107 108

3271805 3311801 3300450 3450406 Use 4740453

109 110

4761800 0100019

1 F R A M E

0258167 0258166 201 4860180 4860182

2360459 2360482 2360482

1-4

DESCRIPTION Seal, Shaft Oil (Inner Seal) Seal, Dust (Outer Seal) (S/N 90870 to Present) (See Figure 1-2 for Breakdown) Nut, Wheel Nut (Note: See Breakdown of Individual Motor) Hardware Options: Locknut 1/2”-13NC (Grade 8) (Prior to S/N 49303) Nut 1/2”-13NC (S/N 49303 to S/N 84080) Nut 1/2”-13NC (S/N 84080 to Present) Pin, Cotter 1/8” x 1 1/2” Flatwasher 1/2” Narrow (Was P/N 4891800 Prior to S/N 90870) Lockwasher 1/2” (S/N 49303 to S/N 84080) Loctite #271 (Prior to S/N 84080) TIRE AND WHEEL INSTALLATIONS Black Tire and Wheel Installation Gray Non-Marking Tire and Wheel Installation Tire Options: Standard Black Non-Marking Gray FRAME OPTIONS ANSI Machines (Prior to S/N 50363) ANSI Machines (S/N 50363 to Present) CSA Spec Machines

QTY.

REV.

1 1 10 2 8

2 8 8 A/R

Ref. Ref.

1 1

4 A/R A/R 1

3120738

SECTION 1 FRAME FIGURE 1-1. WHEEL DRIVE AND STEERING INSTALLATION - 1532E2 & 1932E2 (CONTINUED) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S E C T I O N 1 F R A M E

3120738

1-5

SECTION 1 FRAME S E C T I O N

FIGURE 1-2.

PRESENT)

DRIVE MOTOR ASSEMBLY - 1532E2 & 1932E2 (S/N 90870 TO

1 F R A M E

1-6

3120738

SECTION 1 FRAME .

FIGURE 1-2. DRIVE MOTOR ASSEMBLY - 1532E2 & 1932E2 (S/N 90870 TO PRESENT) FIG & ITEM #

PART NUMBER 3160269

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

7023451 Not Used Use Item 100 Not Serviceable Use Item 100 Use Item 100 7023452 7023453 7023454 7023455 7023456 Use Item 100 7023457 7023458 7023459 7023460 7023461 7023462 7023463 Use Item 100 7023464 7023465 Not Serviceable Use Item 100 7023466 Not Serviceable

DESCRIPTION DRIVE MOTOR ASSEMBLY

QTY.

REV.

Ref.

B

Nut, Castle

1

Seal, Dust Housing O-Ring Seal, Shaft Bearing, Race Bearing, Needle Bearing, Needle Key Shaft, Output O-Ring Washer, Spring Plate, Pressure Disc, Valve Bearing, Needle Washer, Glacier Plate Shaft, Cardan O-Ring Wheel, Gear Set Cover, End I.D. Tag Washer Screw Plug

1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 7 7 2

1 F R A M E

KIT OPTIONS: 100

3120738

7023450

Kit, Seal (Includes Items 3, 5-6, 12, 20, 24)

S E C T I O N

1

1-7

SECTION 1 FRAME

108

15

7

FIGURE 1-3. BRAKE INSTALLATION - 1532E2 & 1932E2

3

110

1

4

109

S E C T I O N

1

6

5

10

16

14 12

11

13

9

8

201

103

101

112

113

111

2 102

F R A M E

1-8

3120738

SECTION 1 FRAME FIGURE 1-3. BRAKE INSTALLATION - 1532E2 & 1932E2 FIG & ITEM #

PART NUMBER 0258168

1

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Use 1683833 1683833 2780215 3300255 3300423 3430620 3450403 3450406 3841332 4160137 4845037 0641407 3311405 3571067 4711400 4740468 4711600

DESCRIPTION BRAKE INSTALLATION OPTIONS: 1532E2 & 1932E2 Machines Brake Cylinder Assembly Options (See Section 5 for Breakdown): Prior to S/N 65498 (Was p/n 1683557) S/N 65498 to Present Hub Assembly (See Items 101-113 for Breakdown) Nut, Wheel Nut Pin Pin, Cotter 1/8” x 3/4” Pin, Cotter 1/8” x 1 1/2” Rod Spring, Compression Brake Cam Weldment Bolt 1/4”-20NC x 7/8” Locknut 1/4”-20NC Plate, Cover Flatwasher 1/4” Narrow Washer, Special Flatwasher 3/8” Narrow

QTY.

REV.

Ref.

C

1

HUB ASSEMBLY

Ref.

101 102 103 104 to 107 108 109 110 111 112 113

7010649 Not Serviced 7019696 Not Used 7010648 7010646 7010650 7010651 7010647 1760165

Seal Housing Stud, Wheel

1 1 5

Cap, Dust Cone, Outer Cup, Outer Cup, Inner Cone, Inner Disc, Brake

1 1 1 1 1 1

201

4845628

FRAME COMPONENTS Spindle

Ref. 2

0258167 0258166

TIRE AND WHEEL INSTALLATIONS (NOT SHOWN) Black Tire and Wheel Installation Gray Non-Marking Tire and Wheel Installation

Ref. Ref.

4860180 4860182

3120738

Tire Options: Standard Black Non-Marking Gray

1

2 10 2 2 2 2 2 2 2 4 4 1 8 2 2

2780215

S E C T I O N

F R A M E

B

1 1

4 A/R A/R

1-9

SECTION 1 FRAME S E C T I O N

FIGURE 1-4. FRAME AND STEERING INSTALLATIONS - 2032E2/2632E2/2646E2/ 3246E2

300

1

7

F R A M E

200

19

17

12

2

22

101

3

19

11 5

112 111

3

20 16

7

13

4 10

6

21 14

15

8 103 110 109 24

23

18

1

9 108

5 11 10

1-10

3120738

SECTION 1 FRAME .

FIGURE 1-4. FRAME AND STEERING INSTALLATIONS - 2032E2/2632E2/2646E2/3246E2 FIG & ITEM #

PART NUMBER 0257627 0257670

1 2 3 4 5 6

0642022 0642028 0962097 0440228 1660237 1660238 Use 1684224 1683831 1684224 Use 1684224

7 8 9 10 11 12 13 14 15 16 17 18

19 20 21 22 23 24

1683831 1684224 2780223 3300409 3300423 3312005 3322002 3422646 3422760 3430811 3450403 3450406 3450804 3841344 Kit Kit 4130346 4567246 4711800 4740462 3300255 4740468

2902137 2902138

3120738

DESCRIPTION STEERING INSTALLATION OPTIONS: 2032E2/2632E2 Machines 2646E2/3246E2 Machines Bolt 5/8”-11NC x 2 3/4” Bolt 5/8”-11NC x 3 1/2” Bushing, Excelite (Prior to S/N 49494) Bushing, Excelite (S/N 49494 to Present) Coupling, Tie-Rod End (Left Side) Coupling, Tie-Rod End (Right Side) Steer Cylinder Assembly (See Section 5 for Breakdown): 2032E2/2632E2 (Prior to S/N 67287) (Was P/N 1683552) 2032E2/2632E2 (S/N 67287 to S/N 104717) 2032E2/2632E2 (S/N 104717 to Present) 2646E2/3246E2 (Prior to S/N 66990) (Was P/N 1683552) 2646E2/3246E2 (S/N 66990 to S/N 104717) 2646E2/3246E2 (S/N 104717 to Present) Hub Assembly (See Items 101-112 for Breakdown) Nut, Jam (Left Hand Threads) Nut, Spindle Locknut 5/8”-20NC Nut, Jam 5/8”-18NF Pin, Spindle (Prior to S/N 57249) Pin, Spindle (S/N 57249 to Present) Pin, Clevis Pin, Cotter 1/8” x 3/4” Pin, Cotter 1/8” x 1 1/2” Pin, Cotter 1/4” x 1” Rod, Retaining Tie-Rod Options: 2032E2/2632E2 Machines 2646E2/3246E2 Machines Spindle Assembly Tube, Spacer Flatwasher 1/2” Narrow Thrustwasher, Bronze Nut, Wheel Flatwasher, Special --------------------------------------------------------------------------Tie Rod Assembly Kit Options: 2032E2 & 2632E2 (Includes Items Qty 1 of 4,5,8,11 & 18) 2646E2 & 3246E2 (Includes Items Qty 1 of 4,5,8,11 & 18)

QTY.

REV.

Ref. Ref.

I J

1 1 4 4 1 2 1

S E C T I O N 1 F R A M E

2 1 2 2 1 2 2 1 1 2 2 2 1

2 2 1 2 10 2 1

1-11

SECTION 1 FRAME S E C T I O N 1 F R A M E

FIGURE 1-4. FRAME AND STEERING INSTALLATIONS - 2032E2/2632E2/2646E2/3246E2 (CONTINUED) FIG & ITEM #

PART NUMBER 2780233

101 102 103 104 to 107 108 109 110 111 112

7010649 Not Used 7012613 Not Used 7003902 7010646 7003903 7010651 7010647

200 0255682 0271541 0255679 4520176 4520174 4520257 300 2360444 2360450 2360572 2360497 2360562

1-12

DESCRIPTION HUB ASSEMBLY

QTY.

REV.

Ref.

A

Seal, Oil

1

Wheelbolt

5

Cap Cone, Bearing (Outer) Cup, Bearing (Outer) Cup, Bearing (Inner) Cone, Bearing (Inner0

1 1 1 1 1

TIRE AND WHEEL INSTALLATION OPTIONS: Gray Non-Marking Tire Installation Low Profile, Non-Marking Tire Installation (2632E2) Black Tire Installation 5x16 Gray Non-Marking (Standard) 5x16 Black (Optional) 5x16 Low Profile, Non-Marking (2632E2) FRAME WELDMENT OPTIONS: 2032E2 Machines 2646E2 Machines 2632E2 Machines 3246E2 Machines (Used with Rexroth Drive Motor) 3246E2 Machines (Used With Parker Drive Motor)

Ref. Ref. Ref. Ref.

— —

4 4 4 Ref. Ref. Ref. Ref. Ref. Ref.

3120738

SECTION 1 FRAME FIGURE 1-4. FRAME AND STEERING INSTALLATIONS - 2032E2/2632E2/2646E2/3246E2 (CONTINUED) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S E C T I O N 1 F R A M E

3120738

1-13

SECTION 1 FRAME S E C T I O N

FIGURE 1-5. WHEEL DRIVE AND BRAKE INSTALLATIONS - 2032E2/2632E2/ 2646E2/3246E2

1 F R A M E 200

2 2A 2B 2C 7 4

8

3 6

3 1 9

103 106 104

5 105 102

103 106

107

101 102

107

105

104

1-14

3120738

SECTION 1 FRAME .

FIGURE 1-5. WHEEL DRIVE AND BRAKE INSTALLATIONS - 2032E2/2632E2/2646E2/3246E2 FIG & ITEM #

PART NUMBER 0257626 0271228 0257876 0258898 0271228

1 0681822 0681828 2 2780222 2780238 2780222 See Note:

2780238 See Note:

2A 2B 2C

2780222 7012613 1760167 2780216 Not Available

3

Use 2910312 3160258 7018996 7018997 7021312 7021317 7023874 3160263

Use 2910313 3160259 7018996 7018997 7021312 7021317

3120738

DESCRIPTION WHEEL DRIVE INSTALLATION OPTIONS: 2032E2 Machines 2632E2 Machines 2646E2 Machines 3246E2 Machines (Prior to S/N 90855) 3246E2 Machines (S/N 90855 to Present) Options: (Bolt 1/2”-13NC x 2 3/4” Grade 8) (Bolt 1/2”-13NC x 3 1/4” Grade 8) Hub Assembly Options: 2032E2/2646E2 Machines 2632E2/3246E2 Machines Options: Prior to S/N 90854 S/N 90855 to S/N 98951 S/N 98952 to S/N 99050 Note: For machines in this range contact JLG Industries Inc. S/N 99051 to S/N 102610 S/N 102611 to S/N 102640 Note: For machines in this range contact JLG Industries Inc. S/N 102641 to Present Stud, Wheel (5 per Hub) Disc, Brake Hub (Used w/2780222 Assembly) Hub (Used w/2780238 Assembly - Purchase Assembly) Drive Motor Assembly Options: Note: Use Like Motors on Both Left & Right Sides 2032E2 Motor Options: 2032E2 (Prior to S/N 86447) (Was p/n 3160230) 2032E2 (S/N 86447 to S/N 90870) 3160230 & 3160258 Replacement Parts: Key, Shaft Nut, Castle Seal, Shaft Oil (Inner Seal) Seal, Dust (Outer Seal) Cap, End 2032E2 (S/N 90870 to Present) (See Figure 1-6 for Breakdown) 2646E2 Motor Options: 2646E2 (Prior to S/N 87548) (Was p/n 3160226) 2646E2 (S/N 87548 to 90870) 3160226 & 3120259 Replacement Parts: Key, Shaft Nut, Castle Seal, Shaft Oil (Inner Seal) Seal, Dust (Outer Seal)

QTY.

REV.

Ref. Ref. Ref. Ref. Ref.

I A J G B

S E C T I O N 1

8

F R A M E

2

10 2 2 2 A/R

2 2 1 1 1 1 1 2

2 2 1 1 1 1

1-15

SECTION 1 FRAME S E C T I O N

FIGURE 1-5. WHEEL DRIVE AND BRAKE INSTALLATIONS - 2032E2/2632E2/2646E2/3246E2 (CONTINUED) FIG & ITEM #

PART NUMBER

3 (cont’d)

7023874 Use 2910342 Use 2910342

See Note See Note See Note See Note See Note

1 F R A M E

3160265 See Note:

Use 3160265 See Note:

3160265 4 3271805 3311801 3300450 5 3450406 3450508 3450406 6

7 8 9

4711800 4740453 4740453 3300255 4761800 0100019

0257877 0257878 101

102

1-16

Use 1683833 1683833 3430620

DESCRIPTION Cap, End 2632E2/3246E2 Motor Options: Prior to S/N 62566 (was p/n 3160236 - Rexroth Motor) S/N 62566 to S/N 90854 (was p/n 3160247 - Rexroth Motor) 3160236 & 3160247 Replacement Parts: Key, Shaft (was p/n 7022516) Nut, Castle (was p/n 7022515) Seal, Shaft Oil (Inner Seal) (was p/n 7022517) Seal, Dust (Outer Seal) (was p/n 7022518) Seal, Ring (was p/n 7022519) Note: Replacement Parts are no longer available for motor p/ns 3120236 & 3160247 - Use Kit p/n 2910342) Note: For replacement parts for 2910342 see Figure 1-6 S/N 90855 to S/N 98951 (Parker Hannofin Motor) (See Figure 1-6 for Breakdown) S/N 98952 to S/N 99050 Note: For machines in this range contact JLG Industries Inc. S/N 99051 to S/N 102610 (Rexroth Motor) (was p/n 3160247 - Rexroth Motor) S/N 102611 to S/N 102640 Note: For machines in this range contact JLG Industries Inc. S/N 102641 to Present (Parker Hannofin Motor) Hardware Options: Locknut 1/2”-13NC (Grade 8) (Prior to S/N 49303) Nut 1/2”-13NC (S/N 49303 to S/N 84080) Nut 1/2”-13NC (S/N 84080 to Present) Pin, Cotter Options: 2032E2/2646E2 Machines (1/8” x 1 1/2”) 3246E2 Machines (1/4” x 2”) (Prior to S/N 90855) 3246E2 Machines (1/8” x 1 1/2”) (S/N 90855 to Present) Flatwasher Options: 2032E2/2646E2 Machines (Prior to S/N 87549) 2032E2/2646E2 Machines (S/N 87549 to Present) 3246E2 (S/N 102645 to Present) Nut, Wheel Flatwasher 1/2” (S/N 49303 to S/N 84080) Loctite #271 (Prior to S/N 84080) BRAKE INSTALLATION OPTIONS: 2032E2 / 2632E2 Machines 2646E2 / 3246E2 Machines Brake Cylinder Assembly Options (See Section 5 for Breakdown): Prior to S/N 65498 (Was p/n 1683557) S/N 65498 to Present Pin

QTY.

REV.

1 2 2

1 1 1 1 1

2 2

2 2

2 8

2

A/R

10 8 A/R

Ref. Ref.

D D

1

2

3120738

SECTION 1 FRAME FIGURE 1-5. WHEEL DRIVE AND BRAKE INSTALLATIONS - 2032E2/2632E2/2646E2/3246E2 (CONTINUED) FIG & ITEM #

PART NUMBER

103 104

3450403

105 106 107

3841332 3841371 4160137 4711600 4845037

0255682 0271541 0255679 200

3120738

4520176 4520257 4520174

DESCRIPTION Pin, Cotter 1/8” x 3/4” Rod Options: 2032E2 Machines 2646E2/3246E3 Machines Spring, Compression Flatwasher 3/8” Narrow Brake Cam Weldment TIRE AND WHEEL INSTALLATION OPTIONS: Gray Non-Marking Tire Installation Low Profile, Non-Marking Tire Installation (2632E2) Black Tire Installation 5x16 Gray Non-Marking (Standard) 5x16 Low Profile, Non-Marking (2632E2) 5x16 Black (Optional)

QTY.

REV.

2 2

2 2 2 Ref. Ref. Ref. Ref.

S E C T I O N 1

— —

4 4 4

1-17

F R A M E

SECTION 1 FRAME

17

1-18

15

14

10

11

12

TORQUE TO 50 FT. LBS.

4

9

4

8

4

7

4

5

4

2

6

3

15

1

13

18

100 101

19

1 F R A M E

16

FIGURE 1-6. DRIVE MOTOR ASSEMBLY - (2032E2/2646E2 S/N 90870 TO PRESENT) (2632E2/3246E2 S/N 90855 TO PRESENT)

20

S E C T I O N

3120738

SECTION 1 FRAME .

FIGURE 1-6. DRIVE MOTOR ASSEMBLY - (2032E2/2646E2 S/N 90870 TO PRESENT) (2632E2/ 3246E2 S/N 90855 TO PRESENT) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

3160263 3160264 3160265 2910342

DRIVE MOTOR ASSEMBLIES (PARKER HANNIFIN) DRIVE MOTOR - 2032E2 DRIVE MOTOR - 2646E2 DRIVE MOTOR - 2632E2/3246E2 DRIVE MOTOR - 3246E2 (This kit uses p/n 3160301 Motor)

Ref. Ref. Ref. Ref. Ref.

B B B A

1

2 3

4 5 6

7023307 Not Serviced 7023308 7023309 Not Serviced 7026178 7023310 7023311 7023312 7023326 7023410

7

8 9 10 11

7023313 7023327 7023409 7023314 7023315 7023318 7023316 7023328

12

13 14 15 16 17 18 19

7023317 7023329 Not Serviced See Note Not Available 7023320 See Note See Note See Note 7023324 7026179

20 7023325 7026180

3120738

Housing Options: 3160263, 3160264 & 3160265 3160301 Bearing, Thrust Shaft Options: 3160263 & 3160264 3160265 3160301 Ring, Seal Plate, Wear Drive Link Options: 3160263 3160264 3160265 & 3160301 Assembly, Rotor Options: 3160263 3160264 3160265 & 3160301 Manifold Assembly, Commutator Seal, Commutator Cover, End Options: 3160263 3160264, 3160265 & 3160301 Bolt Options: 3160263 3160264 & 3160265 3160301 Seal (Note: Use Items 100 & 101) Identification Tag Screw Ring Back-Up (Note: Use Items 100 & 101) Washer, Back-Up (Note: Use Items 100 & 101) Seal, Shaft (Note: Use Items 100 & 101) Key Options: 3160263, 3160264 & 3160265 3160301 Nut, Castle Options: 3160263, 3160264 & 3160265 3160301

S E C T I O N 1

1

F R A M E

1 1

5 5 1

1

1 1 1 1

7

1 N/A 2 1 1 1 1

1

1-19

SECTION 1 FRAME S E C T I O N

FIGURE 1-6. DRIVE MOTOR ASSEMBLY - (2032E2/2646E2 S/N 90870 TO PRESENT) (2632E2/ 3246E2 S/N 90855 TO PRESENT) (CONTINUED) FIG & ITEM #

PART NUMBER

21 Not Required 7023405 7026174 22 Not Required 7023406 7026175

1 23

Not Required 7023407 7026176

F R A M E

24 Not Required 7023408 7026177

DESCRIPTION Bearing, Inner Options (Not Shown): 3160263 & 3160234 3160265 3160301 Washer, Thrust Options (Not Shown): 3160263 & 3160234 3160265 3160301 Bearing, Thrust Options (Not Shown): 3160263 & 3160234 3160265 3160301 Bearing, Outer Options (Not Shown): 3160263 & 3160234 3160265 3160301

QTY.

REV.

1

A/R 0 1 2 1

1

KIT OPTIONS: Kit, Seal Options (Includes Items 4, 10, 13, 16, 17 & 18): 100 101

1-20

7023412 7026181

3160263, 3160264 & 3160265 3160301

1 1

3120738

SECTION 1 FRAME FIGURE 1-6. DRIVE MOTOR ASSEMBLY - (2032E2/2646E2 S/N 90870 TO PRESENT) (2632E2/ 3246E2 S/N 90855 TO PRESENT) (CONTINUED) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S E C T I O N 1 F R A M E

3120738

1-21

SECTION 1 FRAME S E C T I O N

FIGURE 1-7. FRAME MOUNTED COMPONENTS INSTALLATIONS

B

751

717

772

755

NOTE: SEE SECTION 3 FOR ARM GUARD LIMIT SWITCH

770

A

766

771

304

1 F R A M E

769

768

LOCATION MAY VARY

301

767

F

603A 603B 603

303

601 604 606

766 765 755

A B C

602

D 4

E

2

1 5

938 838 976 876

125 501 959 859

127 130 118 201

975 875 974 874

128

202

202A 147 203

E

114

131 151

401 402

D

872 972

403 409

963 863 973 873

C

404

1-22

920 820 963 863

F

405

3120738

SECTION 1 FRAME .

FIGURE 1-7. FRAME MOUNTED COMPONENTS INSTALLATIONS FIG & ITEM #

PART NUMBER 0257662 0257662 0257662 0258681 0257779 0257779 0258944

1 2 3 4

5

0100011 4711600 Not Used

Loctite #242 Flatwasher 3/8” Narrow

4845558 4845558 4845558 4845837 4845834 4845834 4845922 0641605

Ladder Weldment Options: 1532E2 1932E2 2032E2 without Optional Invertor 2032E2 with Optional Invertor 2632E2 2646E2 3246E2 Bolt 3/8”-16NC x 5/8”

0257666 0258889

MANUAL DESCENT PUMP INSTALLATION (PRIOR TO S/N 69053 ONLY) 2646E2 Machines Only 3246E2 Machines Only

101 to 113 114 115 to 117 118 119 to 124 125 126 127 128 129 130 131 132 to 146 147

Not Used 0641528 Not Used 0721006 Not Used 1380136 Not Used 2560122 2560123 Not Used 3311005 3311505 Not Used 4640859

148 to 149 150 151

Not Used 0100001 4751500

3120738

DESCRIPTION LADDER INSTALLATIONS 1532E2 1932E2 2032E2 without Optional Invertor 2032E2 with Optional Invertor 2632E2 2646E2 3246E2

QTY.

REV.

Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref.

B B B A A A A

A/R 4

4 Ref.

Bolt 5/16”-18NC x 3 1/2”

2

Screw, Machine #10-24NC x 3/4”

2

Clip, Gripper

2

Handle, Pump Handle, Grip

1

Locknut #10-24NC Locknut 5/16”-18NC

4 2

Pump Assembly - Manual Descent (See 201-203 for Breakdown)

1

Adhesive, Weatherstrip (Not Shown) Flatwasher 5/16”

1 F R A M E

1

Ref. Ref.

S E C T I O N

M F

A/R 2

1-23

SECTION 1 FRAME S E C T I O N 1

FIGURE 1-7. FRAME MOUNTED COMPONENTS INSTALLATIONS (CONTINUED) FIG & ITEM #

PART NUMBER 4640859

201 202 202A 203

F R A M E

7012952 2900708 7012954 7012953 7012961 7012955 7012540

0270066 0257969 0270066 0257799 0259410 0257799 0257969 0257799 0259410 0257969 0257969 0270066 0257969 0257969 0257799 0257969 0257969 0257799 0257969 0259410 0257969 301 302 303 304

0641405 Not Used 3311405 4360487 4360349 4360435 4360348

1-24

DESCRIPTION PUMP ASSEMBLY - MANUAL DESCENT (2646E2 & 3246E2 MACHINES ONLY) Cartridge, Pump Seal Kit - 7012952 Cartridge Cartridge, Needle Valve Seal Kit - 7012954 Cartridge Knob Cartridge, Check Seal Kit - 7012955 Cartridge TILT INDICATOR INSTALLATIONS All Specs except Japanese Spec: 1532E2 (1.5°) 1932E2/2032E2/2646E2 Prior to S/N 71686 (5°) 1932E2/2032E2 S/N 71686 to Present (1.5°) 2632E2 (2°) 2632E2 with Prop Controls (2°) 2646E2 S/N 71686 to Present (2°) 3246E2 with Std Controls Prior to S/N 71686 (5°) 3246E2 with Std Controls S/N71686 to Present (2°) 3246E2 with Prop Controls (2°) Japanese Spec: 1532E2 (5°) 1932E2/2032E2/2646E2 Prior to S/N 71686 (5°) 1932E2/2032E2 S/N 71686 to S/N 79269 (1.5°) 1932E2/2032E2 S/N 79269 to Present (5°) 2632E2 (°5) 2646E2 S/N 71686 to S/N 79269 (2°) 2646E2 S/N 71686 to Present (5°) 3246E2 with Std Controls Prior to S/N 71686 (5°) 3246E2 with Std Controls S/N 71686 to S/N 79269 (2°) 3246E2 with Std Controls S/N 71686 to Present (5°) 3246E2 with Prop Controls Prior to S/N 79269 (2°) 3246E2 with Prop Controls S/N 71686 to Present (5°)

QTY.

REV.

Ref.

1 1 1 1 1 1 1

Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref.

B C B A A A C D A

Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref.

A C B C C A A C D D A D

Bolt 1/4”-20NC x 5/8”

2

Locknut 1/4”-20NC Indicator, Tilt Options: 1.5° 2° (Standard Controls Machines) 2° (Prop Controls Machines) 5°

2 1

3120738

SECTION 1 FRAME FIGURE 1-7. FRAME MOUNTED COMPONENTS INSTALLATIONS (CONTINUED) FIG & ITEM #

PART NUMBER 0258317 0257802 0257802 0259655 0271917 0271926

401 402 403

0100048 0140022 0641505 0641510

404 1060680 1060680 1060680 1060680 4922258 405 406 to 408 409

3311505 Not Used 4751500 0258581

501

3941406 Use 4240147 4751400

0258318 0257801 0259411 0271891 0271925 601

602 603 603A 603B

604

3120738

0721006 0721004 1060680 2920146 7016319 7016372 2920166 3311005

DESCRIPTION HORN INSTALLATIONS (OPTIONAL) 1532E2 & 1932E2 Machines 2032E2 & 2646E2 & 3246E2 Machines 3246E2 Standard Control Machines 3246E2 Proportional Control Machines 2632E2 Standard Control Machines 2632E2 Proportional Control Machines Grease, Dialectic Horn Bolt Options: Bolt 5/16”-18NC x 5/8” (1532E2/1932E2/2632E2) Bolt 5/16”-18NC x 1 1/4” (2032E2/2646E2/3246E2) Cable/Harness, Electrical 1532E2/1932E2 Machines (Cable, Electrical - 16/2) 2032E2/2646E2 Machines (Cable, Electrical - 16/2) 3246E2 Standard Control Machines (Cable, Electrical - 16/2) 2632E2 Standard Control Machines (Cable, Electrical - 18/2) 3246E2/2632E2 Proportional Control Machines (Harness - See Section 7 for Breakdown) Locknut 5/16”-18NC Flatwasher 5/16” STATIC STRAP INSTALLATION Screw, Self-Tapping 1/4”-20NC x 3/4” Strap, Static (Was 4240084) Flatwasher 1/4” BEACON LIGHT INSTALLATION OPTIONS: (1532E2 & 1932E2) (Optional) (2032E2 / 2646E2 / 3246E2) Standard Controls (Optional) (3246E2) Proportional Controls (Optional) (2632E2) Standard Controls (Optional) (2632E2) Proportional Controls (Optional) Screw, Socket Head Options: 1532E2 / 1932E2 2632E2 Cable, Electrical 18/2 Beacon Light Assembly Bulb Lens Options: Amber Blue Locknut #10-24NC

QTY.

REV.

Ref. Ref. Ref. Ref. Ref. Ref. Ref.

B D D B B A

1

A/R 1 1

F R A M E

A/R 8ft/2.4m 8ft/2.4m 5ft/1.53m

1 1 1 Ref.

B

1 1 1 Ref. Ref. Ref. Ref. Ref. Ref.

S E C T I O N

A A A B A

2

A/R 1 1 1

2

1-25

SECTION 1 FRAME S E C T I O N 1 F R A M E

FIGURE 1-7. FRAME MOUNTED COMPONENTS INSTALLATIONS (CONTINUED) FIG & ITEM #

PART NUMBER

605 606

4460248 4751000

0270502 0258014 701 to 716 717 718 to 750 751 718 to 754 755 756 to 764 765 766 767 768 769 770 771 772

801 to 819 820 821 to 837 838 839 to 858 859 860 to 862 863 864 to 871 872 873 874 875 876 877

Not Used 0641405 Not Used 4460662 Not Used 4711400 Not Used 0641406 3311405 3570991 3911024 4360401 3311005 4751000 0902501

0258889 0259408 Not Used 0641405 Not Used 3311005 Not Used 4460662 Not Used 4711400 Not Used 0902537 3311405 3911024 4360401 4751000

Not Required 4922305

1-26

DESCRIPTION Terminal (Not Shown) Flatwasher #10 DRIVE SPEED SWITCH INSTALLATION (1532E2 & 1932E2 ONLY) 1532E2 1932E2

QTY. 2 2

Ref. Ref.

Bolt 1/4”-20NC x 5/8”

2

Connector, Strain Relief

1

Washer 1/4”, Narrow

6

Bolt 1/4”-20NC x 3/4” (S/N 50027 to Present) Locknut 1/4”-20NC Plate, Cover Screw #10-24NC x 1 1/2” Switch, Limit Locknut #10-24NC Washer #10, Wide Bracket, Limit Switch

4 6 1 2 1 2 2 1

DRIVE SPEED SWITCH INSTALLATION (3246E2 ONLY) (REFERENCE LETTER “C” ON ART) Note: See Section 10 for Japanese Taiyo Spec Standard Control Machines Proportional Control Machines

C J

Ref.

Ref. Ref.

Bolt 1/4”-20NC x 5/8”

4

Locknut #10-24NC

2

Connector, Strain Relief

1

Flatwasher 1/4” Narrow

8

Bracket Locknut 1/4”-20NC Screw, Round Head #10-24NC x 3” Switch, Limit Flatwasher #10 Harness, Elevation Options: (Not Shown - See Section 7 for Breakdown) Standard Controls Machines Proportional Control Machines

REV.

L H

1 4 2 1 8 A/R

3120738

SECTION 1 FRAME FIGURE 1-7. FRAME MOUNTED COMPONENTS INSTALLATIONS (CONTINUED) FIG & ITEM #

PART NUMBER

0258733 0257976 0258651 901 to 919 920

921 to 937 938 939 to 958 959

960 to 962 963 964 to 971 972

3120738

OVERLOAD PROTECTION SWITCH INSTALLATION (JAPANESE SPEC ONLY) (REFERENCE LETTER “F” ON ART) Note: See Section 10 for Japanese Taiyo Spec 1532E2 & 1932E2 2032E2 2646E2 & 3246E2

QTY.

REV.

Ref.

Ref. Ref. Ref.

E G E

1

Not Used 0641406 0641406 0641408 Not Used 3310801 Not Used 4460049 4460049 4460662 Not Used 4711400 Not Used 0902500 0902691 0902482

973 974 975 976

DESCRIPTION

Not Required 0962632 3311405 0720812 4360437 4750800

S E C T I O N

Bolt (1/4”-20NC x 1”) Options: 1532E2 & 1932E2 2032E2 / 2646E2 & 3246E2 (Prior to S/N 93070) 2032E2 / 2646E2 & 3246E2 (S/N 93070 to Present)

2

Locknut #8-32NC

2

Connector, Strain Relief Options: 2032E2 / 2646E2 & 3246E2 1532E2 & 1932E2 (Prior to S/N 93070) 1532E2 & 1932E2 (S/N 93070 to Present)

1

Flatwasher 1/4” Narrow

8

Bracket Options: 1532E2 & 1932E2 (Prior to S/N 80167) 1532E2 & 1932E2 (S/N 80167 to Present) 2032E2 & 2646E2 & 3246E2 Cover Bracket Options (Not Shown): 1532E2 & 1932E2 2032E2 & 2646E2 & 3246E2 Locknut 1/4”-20NC Screw, Round Head #10-24NC x 3” Switch, Limit Flatwasher #8

1

F R A M E

1

4 2 1 8

1-27

SECTION 1 FRAME S E C T I O N

FIGURE 1-7. FRAME MOUNTED COMPONENTS INSTALLATIONS (CONTINUED) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

1 F R A M E

1-28

3120738

SECTION 2 GROUND COMPONENTS TABLE OF CONTENTS FIGURE

2-1 2-2 2-3 2-4 2-5 2-6 2-7 2-8 2-9

DESCRIPTION

Hydraulic Components Installation - 1532E2/1932E2 (Left Side) . . . . . . . . . . . . . . . . . . . . . . . .

Hydraulic Components Installation - 2032E2/2632E2/2646E2/3246E2 (Left Side) . . . . . . . . . .

Valve Assembly - Standard Controls Machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Valve Assembly - Proportional Controls Machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Electrical Components Installations (Left Side of Machines with Standard Controls). . . . . . . . .

Electrical Components Installations (Left Side of Machines with Proportional Controls) . . . . . .

Electrical Components Installations (Right Side) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Battery Charger Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Pothole Protection and Tray Installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PAGE

2-2 2-6 2-10 2-14 2-18 2-22 2-26 2-30 2-34

S E C T I O N 2 G R O U N D C O M P O N E N T S

3120738

2 -1

SECTION 2 GROUND COMPONENTS 16

FIGURE 2-1. HYDRAULIC COMPONENT INSTALLATIONS - 1532E2/1932E2

6

13 12

19

16 21 24

16 18 25

11A

23

11

C O M P O N E N T S

11E

8

11D 11C 11B

3

4

2

G R O U N D

5 9 7 22

14

2

10

15

6

1 12C

12A

13

12B

9 17

S E C T I O N

2 -2

3120738

SECTION 2 GROUND COMPONENTS .

FIGURE 2-1. HYDRAULIC COMPONENT INSTALLATIONS - 1532E2/1932E2 FIG & ITEM #

PART NUMBER

0258056 0271222 1 2 3 4 5 6 7 8 9 10 11

11A

0100020 0641405 0641508 0902486 0902490 1320030 1340052 2120105 2120072 3311505 3520077 3600288 3600325 7011041 7010639 7010640

11B

11C 11D 11E 12 12A 12B 12C 13 14 15 16 17 18 19 20 21 22 23

7011050 7011049 7011045 7010903 7010944 7011043 7011044 4400415 1120491 3780199 Not Available 4420038 4567681 4567682 4751400 4751500 0641406 4641020 Not Used 0641410 0641510 Not Required Use 1683834 1683834

3120738

DESCRIPTION

QTY.

HYDRAULIC COMPONENTS INSTALLATIONS 1532E2 &1932E2 (LEFT SIDE) OPTIONS: (Prior to S/N 90870) (S/N 90870 to Present)

Ref.

Sealant, Pipe Bolt 1/4”-20NC x 5/8” Bolt 5/16”-18NC x 1” Bracket, Filter Mounting Bracket, Tank Clamp, Hose Breather, Tank Filter Assembly Element, Filter Locknut 5/16”-18NC Plug, Snap Motor/Pump Assembly Options: Prior to S/N 90870 S/N 90870 to Present Motor Brush Spring Pump Options: Prior to S/N 90870 S/N 90870 to Present Gasket Kit Seal, Shaft Coupling Kit Screw, Pump Mounting Gasket Tank, Hydraulic Lid O-Ring Plug Tape, Rubatex Tube, Supply Tube, Return Flatwasher 1/4” Flatwasher 5/16” Bolt 1/4”-20NC x 3/4” Valve Assembly (See Figure 2-3 for Breakdown)

A/R 2 7 1 1 2 1 1 1 3 1 1

Bolt 1/4”-20NC x 1 1/4” (S/N 49355 to Present) Bolt 5/16”-18NC x 1 1/4” (S/N 49355 to Present) Cylinder, Cushion Options: Prior to S/N 49355 S/N 49355 to S/N 65498 (Was p/n 1683560) S/N 65498 to Present

Ref. Ref.

REV.

G A

S E C T I O N 2 G R O U N D

1 2 8 1

C O M P O N E N T S

1 1 1 4 1 1 1 1 1 25in/64cm

1 1 5 10 3 1 2 1 A/R 0 1 1

2 -3

SECTION 2 GROUND COMPONENTS FIGURE 2-1. HYDRAULIC COMPONENT INSTALLATIONS - 1532E2/1932E2 (CONTINUED)

S E C T I O N

FIG & ITEM #

PART NUMBER

24 25

3311405 0100011

DESCRIPTION Locknut 1/4”-20NC (S/N 49355 to Present) Loctite #242

QTY.

REV.

2 A/R

2 G R O U N D C O M P O N E N T S

2 -4

3120738

SECTION 2 GROUND COMPONENTS FIGURE 2-1. HYDRAULIC COMPONENT INSTALLATIONS - 1532E2/1932E2 (CONTINUED) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S E C T I O N 2 G R O U N D C O M P O N E N T S

3120738

2 -5

SECTION 2 GROUND COMPONENTS FIGURE 2-2. HYDRAULIC COMPONENT INSTALLATIONS - 2032E2/2632E2/ 2646E2/3246E2

S E C T I O N

18D 116D 18A 116A

18B 116B

2 30 101 103 24 123

18C 18E 116C 116E

18 116

12 111 28 126

6 105

2

16 114 26 125

G R O U N D

25 124 19A 118A 19B 118B

29 127 (Standard Controls Machines Shown)

(Standard 23 Controls Machines) 22 9 30 108 101 121

24

C O M P O N E N T S

3 30

19 118

27

8 107

117 113 21 109 30 101 120

15 114 25 125

9 108

10 110 17 115

20 119

6 106

1 13 19C 102 112 118C

(Proportional Controls Machines) 11 122

7 106 (Standard Controls Machines Only)

4 24

124 101 104

14

2 -6

3120738

SECTION 2 GROUND COMPONENTS .

FIGURE 2-2. HYDRAULIC COMPONENT INSTALLATIONS - 2032E2/2632E2/2646E2/3246E2 FIG & ITEM #

PART NUMBER

0257659 0259280 0259280 1 2 3 4 5 6 7

0100020 0641405 0641406 0641407 Not Used 0641508 0641624 0641620

8 0902198 0902538 9

10 11

12 13 14 15 16 17 18 18A

18B

18C 18D 18E 19

19A

3120738

Use 1320030 1320030 1340052 Use 1683834 1683834 2120105 2120072 2200233 3311405 3311505 3311605 3520077 3600270 7011041 7010639 7010640 7011042 7011045 7010903 7010944 7011043 7011044 4400406 4400422 Use 4400422 4400422 1120491

DESCRIPTION HYDRAULIC COMPONENTS INSTALLATIONS: (WITH STANDARD CONTROLS) 2032E2/ 2646E2 Prior to S/N 64779 2032E2/ 2646E2 S/N 64779 to Present 2632E2 / 3246E2 with Standard Controls Sealant, Pipe Bolt 1/4”-20NC x 5/8” Bolt 1/4”-20NC x 3/4” Bolt 1/4”-20NC x 7/8” Bolt 5/16”-18NC x 1” Bolt Options: 2032E2/ 2646E2 Prior to S/N 64779 2032E2/ 2646E2 S/N 64779 to Present & All 3246E2 Bracket, Tank Hold Down Options: 2032E2/ 2646E2 Prior to S/N 64779 2032E2/ 2646E2 S/N 64779 to Present & All 3246E2 Clamp, Hose Prior to S/N 88558 (Was p/n 1320033) S/N 88558 to Present Breather, Tank Cylinder, Cushion Options: Prior to S/N 65498 (Was p/n 1683560) S/N 65498 to Present Filter Assembly Element, Filter Plug, Drain (Prior to S/N 71406 Only) Locknut 1/4”-20NC Locknut 5/16”-18NC Locknut 3/8”-16NC Plug, Snap Motor/Pump Assembly Motor Brush Spring Pump Gasket Kit Seal, Shaft Coupling Kit Screw, Pump Mounting Gasket Tank, Hydraulic Options: 2032E2/ 2646E2 Prior to S/N 64779 2032E2/ 2646E2 S/N 64779 to Present 3246E2 Prior to S/N 57891 (Was p/n 4400406) 3246E2 S/N 57891 to Present Lid

QTY.

REV.

Ref. Ref. Ref. Ref.

B F F

A/R 2 2 2

S E C T I O N 2

5 4

G R O U N D

1

2

1 1

C O M P O N E N T S

1 1 1 2 1 4 1 1 1 2 8 1 1 1 1 4 1 1

1

2 -7

SECTION 2 GROUND COMPONENTS FIGURE 2-2. HYDRAULIC COMPONENT INSTALLATIONS - 2032E2/2632E2/2646E2/3246E2 (CONTINUED)

S E C T I O N

FIG & ITEM #

PART NUMBER

19B 19C 20 21 22

3780199 2200233 4420038 4567271

23 24 25 26 27 28 29

2 G R O U N D

30

Use 4567272 4641020 4751400 4751500 4751600 4761400 4761500 4845664 4846017 0100011

0259416 101 102 103 104 105 106 107 108

C O M P O N E N T S

109 110 111 112 113 114 115 116 116A

116B

116C 116D 116E 117

2 -8

0100011 0100020 0641405 0641505 0641508 0641622 0902574 Use 1320030 1320242 1340052 2120105 2120072 2200233 3310601 3311605 3520077 3600270 7011041 7010639 7010640 7011042 7011045 7010903 7010944 7011043 7011044 4360461

DESCRIPTION O-Ring Plug, Drain (S/N 71406 to Present Only) Tape, Rubatex Tube, Return Tube, Supply Options: 3246E2 Prior to S/N 88558 (Was p/n 4567893) Valve Assembly (See Figure 2-3 for Breakdown) Flatwasher 1/4” Flatwasher 5/16” Flatwasher 3/8” Lockwasher 1/4” (Prior to S/N 50361) Lockwasher 5/16” Counterweight 2032E2/ 2646E2 Prior to S/N 64779 2032E2/ 2646E2 S/N 64779 to Present & All 3246E2 Loctite #242 HYDRAULIC COMPONENTS INSTALLATIONS (WITH PROPORTIONAL CONTROLS) 2632E2 / 3246E2 with Proportional Controls Loctite #242 Sealant, Pipe Bolt 1/4”-20NC x 5/8” Bolt 5/16”-18NC x 5/8” Bolt 5/16”-18NC x 1” Bolt 3/8”-16NC x 2 3/4” Bracket, Tank Hold Down Clamp, Hose Prior to S/N 88558 (Was p/n 1320033) Clamp, Hose Breather, Tank Filter Assembly Element, Filter Plug, Drain (Prior to S/N 71406 Only) Nut #6-32NC Locknut 3/8”-16NC Plug, Snap Motor/Pump Assembly Motor Brush Spring Pump Gasket Kit Seal, Shaft Coupling Kit Screw, Pump Mounting Gasket Switch, Temperature

QTY.

REV.

1 1 41in/1m

1 1 1 6 6 8 3 4 1

A/R

Ref.

C

A/R A/R 2 2 4 4 1 2 1 1 1 1 1 1 4 1 1 1 2 8 1 1 1 1 4 1 1

3120738

SECTION 2 GROUND COMPONENTS FIGURE 2-2. HYDRAULIC COMPONENT INSTALLATIONS - 2032E2/2632E2/2646E2/3246E2 (CONTINUED) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

118 118A 118B 118C 119 120 121

4400422 1120491 3780199 2200233 4420038 4567271

Tank, Hydraulic Lid O-Ring Plug, Drain (S/N 71406 to Present Only) Tape, Rubatex Tube, Return Tube, Supply Options: 3246E2 Prior to S/N 88558 (Was p/n 4567893) Valve Assembly (See Figure 2-4 for Breakdown) Flatwasher 1/4” Flatwasher 5/16” Flatwasher 3/8” Lockwasher 5/16” Counterweight

1 1 1 1

122 123 124 125 126 127

Use 4567272 4641036 4751400 4751500 4751600 4761500 4846040

REV.

41in/1m

1 1 1 2 6 8 4 1

S E C T I O N 2 G R O U N D C O M P O N E N T S

3120738

2 -9

SECTION 2 GROUND COMPONENTS FIGURE 2-3. VALVE ASSEMBLY - STANDARD CONTROLS MACHINES

S E C T I O N 2 G R O U N D C O M P O N E N T S

2 -10

3120738

SECTION 2 GROUND COMPONENTS .

FIGURE 2-3. VALVE ASSEMBLY - STANDARD CONTROLS MACHINES FIG & ITEM #

PART NUMBER 4641020

1 2

Not Serviced 7018978 7018313

3

4 5 6 7

Use 7022522 7022522 7018919 7016351 Not Used Not Used 7018967 7016349

8

9

Use 7022522 7022522 7018967 7016349

10

11 12

Use 7022522 7022522 7018302 7016351 7018979 7018988

13

14 15 16 17

Use 7022522 7022522 7018300 7018301 7018919 7016351 7018312 7018313 7018314 7018315

18

19

Use 7022525 7023875 7021366 Not Available 7018967 7016349

20

21

3120738

Use 7022522 7022522 7018967

DESCRIPTION VALVE ASSEMBLY Block, Manifold Cartridge less Coil (Dump) Seal Kit - 7018978 Cartridge Coil Options: 24V (was p/n 7016352) (Prior to S/N 75029) 20V (S/N 75029 to Present) Cartridge (Main Relief) Seal Kit - 7018919 Cartridge

QTY.

REV.

Ref.

D

1 1 1 1

1 1

S E C T I O N 2

Cartridge less Coil (Brake) Seal Kit - 7018967 Cartridge Coil Options: 24V (was p/n 7016352) (Prior to S/N 75029) 20V (S/N 75029 to Present) Cartridge less Coil (Lift) Seal Kit - 7018967 Cartridge Coil Options: 24V (was p/n 7016352) (Prior to S/N 75029) 20V (S/N 75029 to Present) Cartridge Relief (Lift Relief) Seal Kit - 7018302 Cartridge Cartridge less Coil (Steer) Seal Kit - 7018979 Cartridge Coil Options: 24V (was p/n 7016352) (Prior to S/N 75029) 20V (S/N 75029 to Present) Cartridge, Shuttle (Steer) Seal Kit - 7018300 Cartridge Cartridge (Steer Relief Adjustment) Seal Kit - 7018919 Cartridge Cartridge, Needle Valve (Tow) Seal Kit - 7018312 Cartridge Cartridge, Flow Control (Flow Divider) Seal Kit - 7018314 Cartridge Cartridge, Motion Control (Deceleration) Options: Cartridge Stamped “CP.....-10.0-15” (Was p/n 7018305) Seal Kit - 7022525 Cartridge Cartridge Stamped “CP.....-4.0-15) Seal Kit - 7021366 Cartridge Cartridge less Coil (Speed B) Seal Kit - 7018967 Cartridge Coil Options: 24V (was p/n 7016352) (Prior to S/N 75029) 20V (S/N 75029 to Present) Cartridge less Coil (Speed A)

1 1 1

G R O U N D

1 1 1

1 1 1 1 2

C O M P O N E N T S

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

1

2 -11

SECTION 2 GROUND COMPONENTS FIGURE 2-3. VALVE ASSEMBLY - STANDARD CONTROLS MACHINES (CONTINUED)

S E C T I O N

FIG & ITEM #

PART NUMBER 7016349

22

23 24 to 26 27

2

28 29

Use 7022522 7022522 7018980 7016351 Not Used 7018981 7012773 7018917 7018912 Not Used 7018982

DESCRIPTION

QTY.

Seal Kit - 7018967 Cartridge Coil Options: 24V (was p/n 7016352) (Prior to S/N 75029) 20V (S/N 75029 to Present) Cartridge (Slow Speed Adjustment) Seal Kit - 7018980 Cartridge

1 1

Block Valve Assembly - Drive Seal Kit Coil Nut

1 1 2 2

Orifice

1

REV.

1 1

G R O U N D C O M P O N E N T S

2 -12

3120738

SECTION 2 GROUND COMPONENTS FIGURE 2-3. VALVE ASSEMBLY - STANDARD CONTROLS MACHINES (CONTINUED) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S E C T I O N 2 G R O U N D C O M P O N E N T S

3120738

2 -13

SECTION 2 GROUND COMPONENTS FIGURE 2-4. VALVE ASSEMBLY - PROPORTIONAL CONTROLS MACHINES

S E C T I O N 2 G R O U N D C O M P O N E N T S

2 -14

3120738

SECTION 2 GROUND COMPONENTS .

FIGURE 2-4. VALVE ASSEMBLY - PROPORTIONAL CONTROLS MACHINES FIG & ITEM #

PART NUMBER 4641036

1 2 3 4

5 6 7 8 9 9A 9B 10 11 11A 12 13 14 14A 14B 15

15A 15B 16

16A 16B

3120738

Not Serviced 7021300 7021313 7018302 7016351 7022525 7016337 7016337 7021302 7021315 Not Used 7018302 7016351 Not Used 7018981 7012773 7018912 7018943 Use 7018917 7018312 7018313 7018967 7016349 7016352 7021304 7018315 7018304 7016315 7018981 7012773 7018912 7018943 Use 7018917 7021305 7012773 7018993 7018912 7018943 Use 7018917 7021306 7012773 7018993 7018912 7018943 Use 7018917

DESCRIPTION VALVE ASSEMBLY

QTY.

REV.

Ref.

G

Block, Valve Cartridge, Valve (Load Sense) Seal Kit - 7021300 Cartridge Cartridge, Valve (Main Relief) Seal Kit - 7018302 Cartridge Cartridge, Valve (Counterbalance) (Was p/n 7021301) Seal Kit - 7021301 Cartridge Seal Kit - 7022525 Cartridge Cartridge, Valve (Shuttle) Seal Kit - 7021302 Cartridge

1 1 1 1 1 1 1 1 4 1

Cartridge, Valve (Lift Relief) Seal Kit - 7018302 Cartridge

1 1

Rexroth Valve Section (Steer) (Was p/n 7021303) Seal Kit - 7021303 & 7018981 Cartridge Nut O-Ring Coil (Was p/n 7012785) Cartridge, Valve (Tow) Seal Kit - 7018312 Cartridge Cartridge Without Coil (Brake) Seal Kit - 7018967 Cartridge Coil Cartridge, Valve (Flow Divider) Seal Kit - 7021304 Cartridge Cartridge, Valve (Check) Seal Kit - 7018304 Cartridge Rexroth Valve Section (Drive) Seal Kit - 7018981 Cartridge Nut O-Ring Coil (Was p/n 7012785) Rexroth Valve Section (Hi-Drive) Seal Kit - 7021305 Cartridge Plug Nut O-Ring Coil (Was p/n 7012785) Rexroth Valve Section (Lift) Seal Kit - 7021306 Cartridge Plug Nut O-Ring Coil (Was p/n 7012785)

1 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1

S E C T I O N 2 G R O U N D C O M P O N E N T S

2 -15

SECTION 2 GROUND COMPONENTS FIGURE 2-4. VALVE ASSEMBLY - PROPORTIONAL CONTROLS MACHINES (CONTINUED)

S E C T I O N

FIG & ITEM #

PART NUMBER

17

7021307 7012773 7018993 7018912 7018943 Use 7018917 7018941 7018919 7016351 7018916 7018905 7022520 7023876 7018985 7018942

17A 17B 18 19 20 21 22

2

23 24

G R O U N D

DESCRIPTION Rexroth Valve Section (Posi-Trac) Seal Kit - 7021307 Cartridge Plug Nut O-Ring Coil (Was p/n 7012785) Orifice 1.2mm Cartridge, Valve (Steer Relief) Seal Kit - 7018919 Cartridge Orifice 2.0mm Plug Cartridge, Check Valve Seal Kit -7022520 Cartridge Plug Capscrew, Socket Head #10-24NC x 2”

QTY.

REV.

1 1 1 1 1 1 2 1 1 1 1 1

20

C O M P O N E N T S

2 -16

3120738

SECTION 2 GROUND COMPONENTS FIGURE 2-4. VALVE ASSEMBLY - PROPORTIONAL CONTROLS MACHINES (CONTINUED) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S E C T I O N 2 G R O U N D C O M P O N E N T S

3120738

2 -17

SECTION 2 GROUND COMPONENTS FIGURE 2-5. ELECTRICAL COMPONENT INSTALLATIONS (LEFT SIDE OF MACHINES WITH STANDARD CONTROLS)

S E C T I O N

22A 7

TO MOTOR "+" TERMINAL

24

20

2

2 8

G R O U N D C O M P O N E N T S

2 9 6

13 11 12 5 23 15

25

21

16 22 33 34

4 101 102

24 18

10

19

17

24

31

14C 3

25

14B 3

14

25

14A 14D

2 -18

2032E2 & 2646E2 SHOWN. USE AS A REFERENCE FOR 1932E2.

3120738

SECTION 2 GROUND COMPONENTS .

FIGURE 2-5. ELECTRICAL COMPONENT INSTALLATIONS (LEFT SIDE OF MACHINES WITH STANDARD CONTROLS) FIG & ITEM #

PART NUMBER

0258202 0258574 0270547 0258566 0258575 0259779 1 2 3 4 5 6 7

8 9 10 11 12 13 14 14A 14B 14C 14D 15 16 17

18 19 20

21

3120738

0100048 0100051 0641405 0641406 0741008 0840025 0902393 Use 0902615 0902615 1060666 1060667 1703901 2400041 2400044 2420165 2901622 Use 0610153 3641236 3740129 4460716 3311005 3311401 3311405 3300408 3740131 4360112 4360289 7012611 7012612 4360475 7020175 7020176 4360328

DESCRIPTION

QTY.

ELECTRICAL COMPONENTS INSTALLATIONS (LEFT SIDE OF MACHINES WITH STANDARD CONTROLS) 1532E2/1932E2 1532E2/1932E2 (Optional with Charger Interlock) 1532E2/1932E2 (Nikken/Taiyo Spec) 2032E2/2632E2/2646E2/3246E2 2032E2/2632E2/2646E2/3246E2 (Optional with Charger Interlock) 2032E2/2646E2/3246E2 (Nikken/Taiyo Spec)

Ref.

Grease, Dialectic (Not Shown) Grease, Terminal Bolt 1/4”-20NC x 5/8” Bolt 1/4”-20NC x 3/4” Screw, Flathead Socket #10-24NC x 1” Boot, Cable Bracket, Ground Control Options: Prior to S/N 69428 S/N 69428 to S/N 73083 (Was p/n 0902584) S/N 73083 to Present Cable, Battery (Contactor to Motor) Cable, Battery (Fuse to Contactor) Decal, Relay Function Fuse - 200 Amp Block, Fuse Mounting Gauge, Hourmeter Diode Module Kit PC Board (Was P/N 0610125) (Prior to S/N 104818) Rail Relay Terminal Locknut #10-24NC Nut 1/4”-20NC Locknut Options: Locknut 1/4”-20NC Locknut, Nylon Insert Contactor, Main Breaker, Circuit - 5 Amp Switch, Emergency Stop Options: Switch Used Prior to S/N 69428 Head, Mushroom (4360289 Switch) Boot (4360289 Switch) Switch Used S/N 69428 to Present Head, Mushroom (4360475 Switch) Block, Contact (4360475 Switch) Switch, Toggle

A/R A/R 2 2 2 6 1

REV.

Ref. Ref. Ref. Ref. Ref.

F D B E D

Ref.

C

1 1 1 1 1 1 1 1 1 3 1 2 2 2

S E C T I O N 2 G R O U N D

C

1 1 1 1 1 1 1 1

2 -19

C O M P O N E N T S

SECTION 2 GROUND COMPONENTS FIGURE 2-5. ELECTRICAL COMPONENT INSTALLATIONS (LEFT SIDE OF MACHINES WITH STANDARD CONTROLS) (CONTINUED)

S E C T I O N

FIG & ITEM #

PART NUMBER

22 4360432 4360471 22A

2 G R O U N D

23 24 25 26

7016339 2860030 4751000 4751400 4761400 4922032

27

4922033

28 4922102 4922034 29

30

C O M P O N E N T S

31

4922035 4922331 4922144 Use 0902615 Use 0902615

32 Not Required

33 34

4922198 4922199 3910804 4070987 4071006

35

36 37

Not Required 4922332 0902433 3740069

0257811 0257813 0257812 101 102

2 -20

0100048 0140042

DESCRIPTION Switch, Key Options: Switch Used Prior to S/N 69428 Switch Used S/N 69428 to Present Key, Replacement Options: Key Used Prior to S/N 69428 Key Used S/N 69428 to Present Flatwasher #10 Flatwasher 1/4” Lockwasher 1/4” Harness, Power (Not Shown - See Section 7 for Breakdown) Harness, Lift Switch Power (Not Shown - See Section 7 for Breakdown) Harness, Valves Options (Not Shown - See Section 7 for Breakdown) 1532E2/1932E2 2032E2/2632E2/2646E2/3246E2 Harness, Ground Controls Options (Not Shown - See Section 7 for Breakdown): Standard Specs Nikken/Taiyo Spec Harness, Relays (Not Shown - See Section 7 for Breakdown) Bracket 1532E2/1932E2 (Was 0902433) Bracket 2032E2/2632E2/2646E2/3246E2 (Was 4845664) Harness, Charger Interlock (Not Shown - See Section 7 for Breakdown) 1532E2/1932E2/2032E2/2646E2/3246E2 w/o Charger Interlock 1532E2/1932E2 with Charger Interlock 2032E2/2632E2/2646E2/3246E2 with Charger Interlock Screw #6-32NC x 1/4” (S/N 69428 to Present Only) Shim Options: Shim (.015) (S/N 69428 to S/N 85982 Only) Shim (0.090) (S/N 85982 to Present Only) Harness, Key Switch Options (Not Shown - See Section 7 for Breakdown): Standard Specs Nikken Spec Bracket (Nikken/Taiyo Spec Only - Not Shown) Relay (Nikken/Taiyo Spec Only - Not Shown) ALARM INSTALLATIONS (OPTIONAL) Descent Alarm Motion Alarm Travel Alarm Grease, Dialectic Alarm

QTY.

REV.

1

1

2 6 4 1 1 1

1

1 1 A/R 1 1 1 6 A/R 5 1 1

1 1

Ref. Ref. Ref.

A A A

A/R 1

3120738

SECTION 2 GROUND COMPONENTS FIGURE 2-5. ELECTRICAL COMPONENT INSTALLATIONS (LEFT SIDE OF MACHINES WITH STANDARD CONTROLS) (CONTINUED) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S E C T I O N 2 G R O U N D C O M P O N E N T S

3120738

2 -21

SECTION 2 GROUND COMPONENTS FIGURE 2-6. ELECTRICAL COMPONENT INSTALLATIONS (LEFT SIDE OF MACHINES WITH PROPORTIONAL CONTROLS)

S E C T I O N

30A 9

TO MOTOR "+" TERMINAL

40 41

31

2

3 10 3 12

G R O U N D C O M P O N E N T S

26 24

30

18

8

22 25 17

29

39 6

101 102

40 23 20

40

32

40

7 4 14

B-

B+

20

A

40

18 41 38

21

15

2 -22

3 12 27

16

8 3 38 13

28 1 5

19

3120738

SECTION 2 GROUND COMPONENTS .

FIGURE 2-6. ELECTRICAL COMPONENT INSTALLATIONS (LEFT SIDE OF MACHINES WITH PROPORTIONAL CONTROLS) FIG & ITEM #

PART NUMBER

0259678 0259678 0272376 0259677 1 2 3 4 5 6 7 8 9

0100011 0100048 0100051 0100076 0641404 0641405 0641408 0840025

10 11

Use 0902615 0902615 1060666 1060680

12 13 14

1060763 1060764 1600289

15 16 17

2600231 2940119

18 19 20 21 22

23 24 25

3300408 3300408 Not Used 3311005 3311401 3311402 3311405 3571652 3740069 3740069 Not Used 3740069 3740131 3910804 3911008 3911008 Not Used 3911008

3120738

DESCRIPTION ELECTRICAL COMPONENTS INSTALLATIONS (LEFT SIDE OF MACHINES WITH PROPORTIONAL CONTROLS) 3246E2 2632E2 (Prior to S/N 104445) 2632E2 (S/N 104445 to Present) 2632E2 / 3246E2 (Optional with Charger Interlock) Loctite #242 Grease, Dialectic (Not Shown) Grease, Terminal Compound, Silicone Release Bolt 1/4”-20NC x 1/4” Bolt 1/4”-20NC x 5/8” Bolt 1/4”-20NC x 1” Boot, Cable Bracket, Ground Control Options: Prior to S/N 73083 (Was p/n 0902584) S/N 73083 to Present Cable, Battery (Contactor to Motor) Cable, Electrical - 18/2 (Not Shown- Apply Item #3 to Terminal Ends) Cable, Battery (Contactor to Controller B+) Cable, Battery (Controller A to Motor) Controller, Smart System (Apply Item #4 on entire back surface of unit when replacing) Hinge Latch, Panel Locknut Options: 3246E2 2632E2 (Prior to S/N 104445) 2632E2 (S/N 104445 to Present) 2632E2 / 3246E2 (Optional with Charger Interlock) Nut 1/4”-20NC Nut, Jam 1/4”-20NC Locknut 1/4”-20NC Plate, Controller Mounting Relay, Power Options: 3246E2 2632E2 (Prior to S/N 104445) 2632E2 (S/N 104445 to Present) 2632E2 / 3246E2 (Optional with Charger Interlock) Contactor, Main Screw, Round Head #8-24NC x 1/2” Screw, Round Head #10-24NC x 1” Options: 3246E2 2632E2 (Prior to S/N 104445) 2632E2 (S/N 104445 to Present) 2632E2 / 3246E2 (Optional with Charger Interlock)

QTY.

REV.

Ref. Ref. Ref. Ref. Ref.

D D A D

A/R A/R A/R A/R 6 2 4 8 1

S E C T I O N 2 G R O U N D

1 2ft/.6m 1 1 1

C O M P O N E N T S

1 1 1

5 6 6 1 1

1 3 1

2 -23

SECTION 2 GROUND COMPONENTS FIGURE 2-6. ELECTRICAL COMPONENT INSTALLATIONS (LEFT SIDE OF MACHINES WITH PROPORTIONAL CONTROLS) (CONTINUED)

S E C T I O N

FIG & ITEM # 26

27 28 29 30 30A 31

2 G R O U N D

PART NUMBER

32 33 to 37 38 39

40 41 42

C O M P O N E N T S

4070987 4071006 4300133 4360112 4360328 4360469 2860030 4360475 7020175 7020176 4420055 Not Used 4740479 4751000 4751000 Not Used 4751000 4751400 4761400

43

Not Required 4922199 4922300

44

4922302

45

4922327

0257811 0257813 0257812 101 102

2 -24

0100048 0140042

DESCRIPTION Shim Options: Shim (.015) (S/N 69428 to S/N 85982 Only) Shim (0.090) (S/N 85982 to Present Only) Stud, Brass 1/4”-20NC x 1 1/2” Breaker, Circuit - 5 Amp Switch, Toggle Switch, Key Key, Replacement Switch, Emergency Stop Head, Mushroom Block, Contact Tape Flatwasher, Brass Flatwasher #10 Options: 3246E2 2632E2 (Prior to S/N 104445) 2632E2 (S/N 104445 to Present) 2632E2 / 3246E2 (Optional with Charger Interlock) Flatwasher 1/4” Lockwasher 1/4” Harness, Charger Interlock (Not Shown - See Section 7 for Breakdown) Without Charger Interlock With Charger Interlock Harness, Valves (Not Shown - See Section 7 for Breakdown) Harness, Ground Controls (Not Shown - See Section 7 for Breakdown) Harness, Relays (Not Shown - See Section 7 for Breakdown) ALARM INSTALLATIONS (OPTIONAL) Descent Alarm Motion Alarm Travel Alarm Grease, Dialectic Alarm

QTY.

REV.

A/R 5 1 3 1 1 1 1 1 1 1 1in/2.54cm

6 2

14 5 A/R 1 1 1 1 2

Ref. Ref. Ref.

A A A

A/R 1

3120738

SECTION 2 GROUND COMPONENTS FIGURE 2-6. ELECTRICAL COMPONENT INSTALLATIONS (LEFT SIDE OF MACHINES WITH PROPORTIONAL CONTROLS) (CONTINUED) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S E C T I O N 2 G R O U N D C O M P O N E N T S

3120738

2 -25

SECTION 2 GROUND COMPONENTS FIGURE 2-7. ELECTRICAL COMPONENT INSTALLATIONS (RIGHT SIDE) 111

MODELS 2032E2 2632E2 2646E2 3246E2

S E C T I O N

109

110

112

TO FUSE

105 108

102 105 108

2

106 108

105 108

TO MOTOR

103 107 108

G R O U N D C O M P O N E N T S

103 103 113

103 101 6 8

4

2

7

5

162 7

5

153 154

162 161 163

3 160 1 153 154 155 163

TO MOTOR 157 163 153

TO FUSE

156 163

159

6 8 2

2 -26

151

4

MODEL 1532E2 1932E2

158

152 151 1

3

3120738

SECTION 2 GROUND COMPONENTS .

FIGURE 2-7. ELECTRICAL COMPONENT INSTALLATIONS (RIGHT SIDE) FIG & ITEM #

PART NUMBER 0258218 0258276 0257870 0257871 0272362 0272363

1 0400170 Use 0400204 2 3 4 5 6 7 8 9

10

0641406 0641507 1320040 3311405 3311505 4751400 4751500

4922096 4922067 1701644

0259858 0257663 0259229 0259621 101 Use 0400215 0400215

102

Use 0400216 0400216 Not Available 0630526

103 104

0840031 Not Used

3120738

DESCRIPTION BATTERY CHARGER INSTALLATIONS 1532E2/1932E2 with 120-240V/50-60Hz Charger (Standard) 1532E2/1932E2 with 100-200V/50-60Hz Charger (Japanese Spec) 2032E2/2632E2/2646E2 & 3246E2 with 120-240V/50-60Hz Charger (Standard) 2032E2/ 2632E2/2646E2 & 3246E2 with 100-200V/50-60Hz Charger (Japanese Spec) 1532E2/1932E2 with Customer Supplied Charger 2032E2/2632E2/2646E2 & 3246E2 with Customer Supplied Charger Battery Charger Assembly Options (See Figure 2-8 for Breakdown): 120-240V/50-60Hz (Standard Machines) 100-200V/50-60Hz (Japanese Machines) Prior to S/N 92553 (Was P/N 0400177) Bolt 1/4”-20NC x 3/4” Bolt 5/16”-18NC x 7/8” Clamp, Cable Locknut 1/4”-20NC Locknut 5/16”-18NC Flatwasher 1/4” Flatwasher 5/16” Harness, Charger Options (Not Shown - See Section 7 for Breakdown): 1532E2/1932E2 2032E2/2646E2 Decal - Battery Charger (Not Shown) BATTERY COMPONENTS INSTALLATIONS 2632E2 with Proportional Controls 2032E2 & 2646E2 3246E2 with Standard Controls 3246E2 with Proportional Controls Battery Options: Wet Cell (2032E2/2646E2) Prior to S/N 112124 (Was P/N 0400169) S/N 112124 to Present Wet Cell (3246E2/2632E2) Prior to S/N 112124 (Was P/N 0400151) S/N 112124 to Present Dry Cell Screw, Washer Head 5/16”-18NC x 1 1/4” (Prior to S/N 112124) Boot, Terminal (d shape)

QTY.

REV.

Ref.

D

Ref.

D

Ref.

C

Ref.

C

Ref. Ref.

A A

1

2 G R O U N D

1 4 1 1 4 1 8 1

1 Ref. Ref. Ref. Ref. Ref.

S E C T I O N

B C B B

4

8 7

2 -27

C O M P O N E N T S

SECTION 2 GROUND COMPONENTS FIGURE 2-7. ELECTRICAL COMPONENT INSTALLATIONS (RIGHT SIDE) (CONTINUED)

S E C T I O N

FIG & ITEM #

C O M P O N E N T S

DESCRIPTION

QTY. 3

0100051 3300429 4940026 4940027 4740474 4922090 0902552

Cable, Battery (Terminal to Terminal) Options: Prior to S/N 112124 (Was P/N 1060665) S/N 112124 to Present Cable, Battery Options (Battery +): Standard Controls Proportional Controls Proportional Controls (2632E2 Only) (P/N 1060796 Includes Both Items 106 & 107 as 1 Cable Assembly) Cable, Battery Options (Battery –): Standard Controls Proportional Controls Proportional Controls (2632E2 Only) (P/N 1060796 Includes Both Items 106 & 107 as 1 Cable Assembly) Grease, Battery Terminal Nut, Special 5/16”-18NC (Prior to S/N 112124) Spacer, Wood Spacer, Wood Lockwasher, Stainless 5/16” (Prior to S/N 112124) Harness - Ground Bracket, Cable Mounting (2632E2 Only - Not Shown)

A/R 8 1 1 8 1 1

0258059

BATTERY COMPONENTS INSTALLATIONS - 1532E2/1932E2

Ref.

105 Use 1061017 1061017 106 1060668 1060775 1060796 107 1060669 1060774 1060796

2 G R O U N D

PART NUMBER

108 109 110 111 112 113 114

151

152 153 154 155

156 157 158 159 160 161 162 163

2 -28

0400169 0400215 Not Available 0630526 0840031 0840032 1060665 1061017 1060681 1060682 3300429 4740474 4922090 4060805 0940087 0100051

Battery Options: Wet Cell (Standard) Prior to S/N 112124 S/N 112124 to Present Dry Cell (Standard) Screw, Washer Head 5/16”-18NC x 1 1/4” (Prior to S/N 112124) Boot, Terminal (d shape) Boot, Terminal (b shape) (Prior to S/N 49355) Cable, Battery (Terminal to Terminal) Options: Prior to S/N 112124 S/N 112124 to Present Cable, Battery (Battery + to Fuse) Cable, Battery (Battery - to Motor) Nut, Special 5/16”-18NC (Prior to S/N 112124) Lockwasher, Stainless 5/16” (Prior to S/N 112124) Harness - Ground Flex-Trim (S/N 61592 to Present) Arm, Bumper (S/N 49355 to Present) Grease, Battery Terminal

REV.

1

1

D

4

8 7 3 3

1 1 8 8 1 5in/14cm

4 A/R

3120738

SECTION 2 GROUND COMPONENTS FIGURE 2-7. ELECTRICAL COMPONENT INSTALLATIONS (RIGHT SIDE) (CONTINUED) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S E C T I O N 2 G R O U N D C O M P O N E N T S

3120738

2 -29

SECTION 2 GROUND COMPONENTS FIGURE 2-8. BATTERY CHARGER ASSEMBLIES

S E C T I O N

17

2

13 18

19

25

5

24 22

2

G R O U N D

8

10

0%

10

%

80

7

%

25

14 15 UL UL C R ED GE

1

21

T R LIS CHA RY X TTE 674

9

BA

20

23

6

AC WHITE

TRANSFORMER

AC BLUE

4

D

3

C B

11

15

6

16

17

AC CIRCUIT BREAKER

120V AC GREEN

VARISTOR

7 8 10

YELLOW

STANDARD AC SPEC

WHITE GREEN WHITE

YELLOW

2

7 7 8

WET/SEALED OPTION DISCONNECTS 5 GREEN 1 BLUE

CIRCUIT BOARD

WHITE

AC BLUE

2 3 4

BLACK

1 TX PRI

14 WHITE 12 BLACK 13 WHITE

ORANGE

COM

14 12 12 13

ORANGE

BLACK

AC GREEN

VARISTOR

BLACK

N. O.

6

N. C.

AC CIRCUIT BREAKER AC BLACK

AC INLET

INTERLOCK CONNECTOR

RELAY

JAPANESE AC SPEC

16

11 12

6

C O M P O N E N T S

27

240V

SCR HEATSINK

2 GROUND SCREW

120/240 SWITCH

AC INLET

AC CIRCUIT BREAKER 1

AC BLUE

DC POS RED

WHITE A TX PRI

SCR

CIRCUIT BREAKER

HEATSINK

N. C. N. O.

COMMON DC SPEC

.001 OHM SHUNT

DC NEG BLACK

COM

RELAY

2 -30

INTERLOCK CONNECTOR

3120738

SECTION 2 GROUND COMPONENTS .

FIGURE 2-8. BATTERY CHARGER ASSEMBLIES FIG & ITEM #

PART NUMBER

0400170 0400177 1 2

3 4 5

6 7

7018576 7018564 7018506 Not Available 7018591 7020606 7018596 7011509 7018514 7018597

8

9 10 11

7018578 7018598 7018579 7011621 7018580 7020604

12

13 14 15 16 17

18 19

20 21

3120738

7018581 7020600 7018582 7018583 7018584 7011590 7018585 7020601 7018555 7020605 7018554 7011529 7018586

DESCRIPTION

QTY.

BATTERY CHARGER ASSMBLIES OPTIONS: Note: Battery Charger Serial Number Nameplate located on front of charger. To decode build date, look at first line for Charger Spec and Date Code.

Example: BA515 (Spec) 9631 (Date Code). First and second digits in the Date Code indicates year. Third and fourth digits indicate the week of manufacture.

Ref.

120-240V/50-60Hz (ANSI Spec Machines) 100-200V/50-60Hz (Japanese Spec Machines) Bushing, Snap Relay Options: ANSI Spec Japanese Spec Handle, Case (Not Shown - To replace purchase item 4) Cover with Handle (Not Shown) Case, Main Options: ANSI Spec Japanese Spec Breaker, Circuit - DC Breaker, Circuit - AC Options: ANSI Spec Japanese Spec Card, Circuit Options: ANSI Spec Japanese Spec Clamp Connector - 2 Position Cord Set - DC Options: ANSI Spec Japanese Spec DC Assembly with Plug Options: ANSI Spec Japanese Spec Harness, 2400 SCR Plug, AC Inlet Plug Assembly, AC Inlet Plug Rectifier Assembly with Heatsink and Rectifiers Options: ANSI Spec Japanese Spec Rectifier Shunt Assembly Options: ANSI Spec Japanese Spec Connector, Strain Relief Switch, Slide

Ref. Ref.

REV.

C B

S E C T I O N 2

4 1

G R O U N D

1 1 1

1 A/R

C O M P O N E N T S

1

2 1 1

1

1 1 1 1 1

2 1

1 1

2 -31

SECTION 2 GROUND COMPONENTS FIGURE 2-8. BATTERY CHARGER ASSEMBLIES (CONTINUED)

S E C T I O N

FIG & ITEM #

PART NUMBER

22

23 24

7018587 7020602 7018588 7018589 7020603

25

26 27

2

7018537 7011596 Not Used Not Required 7018599

G R O U N D

DESCRIPTION Transformer Options: ANSI Spec Japanese Spec Rail Varistor Assembly Options: ANSI Spec Japanese Spec Varistor Options: ANSI Spec Japanese Spec Cord, AC Options: ANSI Spec Japanese Spec

QTY.

REV.

1

2 1

1

A/R

C O M P O N E N T S

2 -32

3120738

SECTION 2 GROUND COMPONENTS FIGURE 2-8. BATTERY CHARGER ASSEMBLIES (CONTINUED) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S E C T I O N 2 G R O U N D C O M P O N E N T S

3120738

2 -33

SECTION 2 GROUND COMPONENTS FIGURE 2-9. POTHOLE PROTECTION AND TRAY INSTALLATIONS

S E C T I O N

61

26

25 36 24 17

7

37

*

37

60

10

20

23 9

59

63

26

12

61

52

60

46

57

2

44 49

25

57

G R O U N D

22

56

42

14 35

39

16

32 4

8

36

52

50

55 59

46 62 37 29 9

2 28 6 35 5

52 25

2

43 14 35

33

19 48

C O M P O N E N T S

38 3

1 47

15

49

30 51 45

53 13 54

41

27

18

25

31

40

25

1

11

52 11 22 52 21

NOTE: LOCATION OF ITEM 17 1532E2, 1932E2 & 2032E2 SHOWN. 2646E2 AND 3246E2 PRIOR TO S/N 65492 TO PRESENT LOCATE ITEM 17 ON OPPOSITE SIDE.

*

2 -34

3120738

SECTION 2 GROUND COMPONENTS .

FIGURE 2-9. POTHOLE PROTECTION AND TRAY INSTALLATIONS FIG & ITEM #

PART NUMBER

0258054 0258055 0258840 0259256 0270422 0258838 0259257 0270422 0259422 0257759 0259256 0257758 0259257 0257759 0259256 0257758 0259257 0259740 0259416

1 2 3 4 5 6 7 8 9 10 11 12

0641511 0440223 0630519 0630532 0641614 0641516 3951603 0641816 0561313 0962150 Use 1100115 3010117 3570813 3010118

13 3311405 2080063 3311401

3120738

DESCRIPTION POTHOLE PROTECTION AND TRAY INSTALLATIONS OPTIONS: 1532E2/1932E2 Left Side 1532E2/1932E2 Right Side 2032E2 Prior to S/N 64779 (Left Side) 2032E2 S/N 64779 (Left Side) 2032E2 S/N 85151 to Present (Left Side) 2032E2 Prior to S/N 64779 (Right Side) 2032E2 S/N 64779 to Present (Right Side) 2632E2 (Left Side) 2632E2 (Right Side) 2646E2 Prior to S/N 64779 (Left Side) 2646E2 S/N 64779 to Present (Left Side) 2646E2 Prior to S/N 64779 (Right Side) 2646E2 S/N 64779 to Present (Right Side) 3246E2 with Standard Controls Prior to S/N 57514 (Left Side) 3246E2 with Standard Controls S/N 57514 to Present (Left Side) 3246E2 with Standard Controls Prior to S/N 57514 (Right Side) 3246E2 with Standard Controls S/N 57514 to Present (Right Side) 3246E2 with Proportional Controls (Left Side) 3246E2 with Proportional Controls (Right Side) Note: Quantities shown are for one side except where indicated.

Bolt 5/16”-18NC x 1 3/8” Bearing, Flanged Bolt, Socket Head #10-32 (Prior to S/N 52370) Bolt, Socket Head #10-32 (S/N 52370 to Present) Bolt 3/8”-16NC x 1 3/4” Bolt 5/16”-18NC x 2” Bolt 3/8”-16NC x 3/8” Bolt 1/2”-13NC x 2” Block, Pillow Bushing, Rod Guide Cam, Pothole (Was 1100119) Link, Vertical Pothole Link, Cam Puller Options: 1532E2/1932E2 2032E2/2632E2/2646E2/3246E2 Locknut 1/4”-20NC Options: 1532E2/1932E2 Prior to S/N 110515 S/N 110515 to Present 2032E2/2632E2/2646E2/3246E2 Prior to S/N 110515

QTY.

REV.

Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref.

J K C C D C F D E H C H F H

Ref.

C

Ref.

H

Ref.

F

Ref. Ref.

E A

3 2 2 2 1 4 2 1 2 2 1 4 1

1

2 -35

S E C T I O N 2 G R O U N D C O M P O N E N T S

SECTION 2 GROUND COMPONENTS FIGURE 2-9. POTHOLE PROTECTION AND TRAY INSTALLATIONS (CONTINUED)

S E C T I O N

FIG & ITEM #

PART NUMBER

13 (cont’d) 14 15 16 17

2080063 3311505 4070980 3311605 Use 3860093 & 0962347 Use 3860089

18 19 20 21 22 23 24 25 26

2 G R O U N D

3422648 3422659 3430607 3430811 3430813 3440618 3450303 3450404 3570811 3570299 3010122

27 28

C O M P O N E N T S

3941606 Use 4160181 Use 4160181 4160181

29 4160178 Use 4160178

30 31 32

4160178 4360456 4420062 4567501 4567358 4567885

33 34 35 36 37 38 39

2 -36

4740485 Not Used 4751500 4711600 4751800 4761000 0561314

DESCRIPTION S/N 110515 to Present Locknut 5/16”-18NC Shim (S/N 52370 to Present) Locknut 3/8”-16NC Roller, Extension Options: Roller, 2 1/8” Diameter (Was P/N 3860083 & 3860088) Roller, 4 1/16” Diameter (Was P/N 3860086) Pin, Pothole Link Pin, Eccentric Pin, Clevis Pin, Clevis Pin, Clevis Rollpin Pin, Cotter 3/32” x 3/4” Pin, Cotter 1/8” x 1” Plate, Horizontal Pothole Options: 1532E2/1932E2 2032E2/2646E2/3246E2 Prior to S/N 73083 2032E2/2632E2/2646E2/3246E2 S/N 73083 to Present Screw, Hex 3/8”-16NC x 7/8” Spring, Pothole Options: 1532E2/1932E2 Prior to S/N 59220 (Was p/n 4160179) 2032E2/2646E2/3246E2 Prior to S/N 59220 (Was p/n 4160163) 1532E2/1932E2/2632E2/2032E2/2646E2/3246E2 S/N59220 to Present Spring, Compression Options: 1532E2/1932E2 2032E2/2646E2/3246E2 Prior to S/N 59220 (Was p/n 4160172) 2032E2/2632E2/2646E2/3246E2 S/N59220 to Present Switch, Pothole Limit Tape, UHMW (Prior to S/N 111642) Tube, Spacer 1532E2/1932E2 Prior to S/N 59220 2032E2/2646E2/3246E2 Prior to S/N 59220 1532E2/1932E2/2032E2/2632E2/2646E2/3246E2 S/N59220 to Present Tube, Plastic Spacer Flatwasher 5/16” Flatwasher 3/8” Narrow Flatwasher 1/2” Lockwasher #10 Block, Wedge

QTY.

REV.

7 1 2 1

2 1 1 2 4 1 1 7 4

2 1

1

1 16in/41cm

1

1 12 2 3 2 1

3120738

SECTION 2 GROUND COMPONENTS FIGURE 2-9. POTHOLE PROTECTION AND TRAY INSTALLATIONS (CONTINUED) FIG & ITEM #

PART NUMBER

40 4845684 4845541 4846217 4845541 4846015 4846217 41 4845626 4846042 4845627 4846043 4845542 4846009 4845546 4846010 4845542 4846009 4845546 4846010 4846138 4846040 42 4845758 4846044 4845759 4846045 4845748 4845749 43 44

3120738

0641810 0641812

DESCRIPTION Pothole Bar Weldment Options: 1532E2/1932E2 2032E2/2646E2/3246E2 Prior to S/N 73083 2032E2/2632E2/2646E2/3246E2 S/N 73083 to Present 3246E2 Prior to S/N 57514 3246E2 S/N 57514 to S/N 73083 3246E2 S/N 73083 to Present Tray Weldment Options: 1532E2/1932E2 Left Side Prior to S/N 59765 (Hydraulic Component Tray) 1532E2/1932E2 Left Side S/N 59765 to Present (Hydraulic Component Tray) 1532E2/1932E2 Right Side Prior to S/N 59765 (Battery Component Tray) 1532E2/1932E2 Right Side S/N 59765 to Present (Battery Component Tray) 2032E2/2646E2 Prior to S/N 64779 Left Side (Hydraulic Component Tray) 2032E2/2646E2 S/N 64779 to Present Left Side (Hydraulic Component Tray) 2032E2/2646E2 Prior to S/N 64779 Right Side (Battery Component Tray) 2032E2/2632E2/2646E2 S/N 64779 to Present Right Side (Battery Component Tray) 3246E2 with Standard Controls Prior to S/N 57514 Left Side (Hydraulic Component Tray) 3246E2 with Standard Controls S/N 57514 to Present Left Side (Hydraulic Component Tray) 3246E2 with Standard Controls Prior to S/N 57514 Right Side (Battery Component Tray) 3246E2 with Standard Controls S/N 57514 to Present Right Side (Battery Component Tray) 3246E2 with Proportional Controls Left Side (Hydraulic Component Tray) 3246E2 with Proportional Controls Right Side (Battery Component Tray) Activator Weldment 1532E2/1932E2 Left Side Prior to S/N 59765 (Hydraulic Component Tray) 1532E2/1932E2 Left Side S/N 59765 to Present (Hydraulic Component Tray) 1532E2/1932E2 Right Side Prior to S/N 59765 (Battery Component Tray) 1532E2/1932E2 Right Side S/N 59765 to Present (Battery Component Tray) 2032E2/2646E2/3246E2 Left Side (Hydraulic Component Tray) 2032E2/2632E2/2646E2/3246E2 Right Side (Battery Component Tray) Bolt 1/2”-18NC x 1 1/4” Bolt 1/2”-18NC x 1 1/2”

QTY.

REV.

1

1

S E C T I O N 2 G R O U N D C O M P O N E N T S

1

A/R 1

2 -37

SECTION 2 GROUND COMPONENTS FIGURE 2-9. POTHOLE PROTECTION AND TRAY INSTALLATIONS (CONTINUED)

S E C T I O N

FIG & ITEM #

PART NUMBER

45

1060680

46 47 48

49 50

1380150 2560149 2940103 2940104 3311801 3841380 3841390

2 51

G R O U N D

52 53 54 55 56 57 58 59

C O M P O N E N T S

4460049 4460662 4711800 4751400 0100011 3311602 3311805 4567557 Not Used 0641414 3430412 3430412

60 3300151 3450203 3450203 61

62 63

2 -38

4751400 4751000 4740489 0962244

DESCRIPTION Cable, Electrical - 18/2 Options: Left Side (Hydraulic Component Tray) Right Side (Battery Component Tray) Clip Handle, Latch Latch, Tray Options: Left Side (Hydraulic Component Tray) Right Side (Battery Component Tray) Nut 1/2”-18NC Rod, Safety Options: 1532E2/1932E2 2032E2/2632E2/2646E2/3246E2 Connector, Strain Relief Options: Prior to S/N 59220 (Was p/n 4160172) S/N 59220 to Present Flatwasher 1/2” Narrow Flatwasher 1/4” Loctite #242 (Prior to S/N 110515) Nut, Jam 3/8”-16NC Locknut 1/2”-13NC Tube, Spacer Hardware Options: Bolt 1/4”-20NC x 1 3/4” (1532E2/1932E2 Prior to S/N 73083) Pin, Clevis (1532E2/1932E2 S/N 73083 to Present) Pin, Clevis (2032E2/2632E2/2646E2/3246E2) Hardware Options: Acorn Nut 1/4”-20NC (1532E2/1932E2 Prior to S/N 73083) Pin, Cotter 1/16” x 3/4” (1532E2/1932E2 S/N 73083 to Present) Pin, Cotter 1/16” x 3/4” (2032E2/2632E2/2646E2/3246E2) Hardware Options: Flatwasher 1/4” (1532E2/1932E2) Flatwasher #10 (2032E2/2646E2/3246E2) Washer, Square (S/N 73083 to Present Only) Bushing (S/N 59220 to Present Only)

QTY.

REV.

A/R 3ft/.91m 9.6ft/3m

3 1 1

2 1

1

8 1 A/R 1

1 A/R 2

2

2

1 1

3120738

SECTION 3 SCISSOR ARMS TABLE OF CONTENTS FIGURE

3-1 3-2 3-3 3-4 3-5 3-6

DESCRIPTION

Scissor Arms Installation - 1532E2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Scissor Arms Installation - 1932E2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Scissor Arms Installation - 2032E2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Scissor Arms Installation - 2632E2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Scissor Arms Installation - 2646E2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Scissor Arms Installation - 3246E2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PAGE

3-2 3-6 3-10 3-14 3-18 3-22

S E C T I O N 3 S C I S S O R A R M S

3120738

3-1

SECTION 3 SCISSOR ARMS FIGURE 3-1. SCISSOR ARMS INSTALLATION - 1532E2

24

S E C T I O N

25

28 58 69 48 16 82 15

74 44

55

43 45

19 37

27 72

11 10 58

38 35

58

3

28

74

27

71

S C I S S O R

62 39

7

19

73 56

41

26

35

9

55 44

58

53

28

28 53

58

70

2 61

41

50

55

44

6 8 58 28

39

28

30 12

26 58

A R M S

39

27 19

35

39

39

19

2 21 20 12A54 31 13

26

69 58

27 35

40

38 55

14

47

2 33 34 60 59

49 46 3 22 54 12A

12

44 2 21

40

20

2 34

58 69

2 34 20

14

12

21 2 2 34 20

12A 54 54 12A

3-2

32 21 2

LIFT CYLINDER SHOWN HERE FOR CLARITY

12

3120738

SECTION 3 SCISSOR ARMS .

FIGURE 3-1. SCISSOR ARMS INSTALLATION - 1532E2 FIG & ITEM #

PART NUMBER 0270502

1 2 3 4 to 5 6 7 8 9

10 11 12 12A 13 14 15

16 17 to 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

3120738

Not Used 0100011 0100019 Not Used 0200607 0200610 0200611 0200614 0200711 0200709 0200710 0440238 0440229 0561278 0561301 0561418 0561301 0561419 Not Used 0630528 0641536 0641606 0692224 Not Used 0902385 0902386 0940087 0440227 0440228 Not Used 1060680 1100105 1683603 3310801 3311501 3311605 Not Used 3422641 3422746 3422882 3422862 3422747 Not Used

DESCRIPTION SCISSOR ARMS INSTALLATION - 1532E2 OPTIONS: Standard Machines

Loctite #242 Loctite #271 Arm Weldment (Bottom Outboard) Arm Weldment (Mid Inboard) Arm Weldment (Bottom Inboard) Arm Weldment (Mid Outboard) Options: Prior to S/N 80167 S/N 80167 to Present Arm Weldment (Top Inboard) Arm Weldment (Top Outboard) Bushing Assembly Bushing (1 per Assembly) Block, Pivot Block, Slide Block, Slide Options: Prior to S/N 99830 S/N 99830 to Present Block, Slide (Prior to S/N 99830)

QTY.

REV.

Ref. Ref.

F

A/R A/R 1 1 1 1

S C I S S O R

2 6 4 4 1

Bracket, Platform Attach (Right Side) Bracket, Platform Attach (Left Side) Pad, Bumper Bushing, Excelite Bushing, Excelite

1 1 9 6 24

Pin, Pivot Pin, Pivot Pin, Pivot Pin, Pivot Pin, Pivot

3

1 1 4 4 1 2 2

Bolt 3/8”-16NC x 2 1/2” (Grade 8) Bolt 5/16”-18NC x 4 1/2” Bolt 3/8”-16NC x 3/4” (Prior to S/N 111642) Bolt 3/4”-16NF x 3”

Cable, Electrical - 18/2 Cam, Activator Lift Cylinder Assembly (See Section 5 for Breakdown) Nut #8-32NC Nut 5/16”-18NC Locknut 3/8”-16NC

S E C T I O N

A R M S

21ft/6.40m

1 1 2 4 6 2 4 10 2 2

3-3

SECTION 3 SCISSOR ARMS FIGURE 3-1. SCISSOR ARMS INSTALLATION - 1532E2 (CONTINUED)

S E C T I O N 3 S C I S S O R A R M S

FIG & ITEM #

PART NUMBER

43 44 45 46 47 48 49

3450804 3760387 3841344 3900329 4360548 0741006

50 51 to 52 53 54 55 56 57

4460662 4460968 4567539 Not Used 4711400 4740307 4740438 4846302 4922091

58 59 60 61 62 63 to 67 68 69 70 71 72 73 74 75 to 81 82

3760348 4750800 4760800 0641406 3311405 Not Used 2820025 3860092 2560149 2940098 3422928 3422934 4740156 Not Used 3572512 2901960

3-4

DESCRIPTION

QTY.

Pin, Cotter 1/4” x 1” Ring, Retaining Rod, Retaining Screw, Socket Head #8-32NC x 1 1/2” Switch, Limit (was p/n 4360321) Screw, Countersunk #10-20NC x 3/4” (Prior to S/N 99830) Connector, Strain Relief Options: 1/2” Pipe Threads (Used on Limit Switch p/n 4360321) M20-1.5 (Used on Limit Switch p/n 4360578) Tube, Safety Prop

2 6 2 2 1 8 1

Washer 1/4” Narrow Washer, Thrust Washer, Special Prop, Safety Harness, Lift Down (Not Shown - See Section 7 for Breakdown) Ring, Retaining Flatwasher #8 Lockwasher #8 Bolt 1/4”-20NC x 3/4” Locknut 1/4”-20NC

3 4 6 1 1

Insulate, Plastic Spring Guard (Not Shown) Roller Handle, Latch Latch Pin, Deck Retainer Pin, Deck Support Washer, Thrust Plate, Slide (Prior to S/N 99830) ——————— Arm Kit - 1532E2 (Includes Items 6-11)

REV.

1

20 2 2 2 1 1ft/.31m 4 1 1 2 2 6 2 1

3120738

SECTION 3 SCISSOR ARMS FIGURE 3-1. SCISSOR ARMS INSTALLATION - 1532E2 (CONTINUED) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S E C T I O N 3 S C I S S O R A R M S

3120738

3-5

SECTION 3 SCISSOR ARMS FIGURE 3-2. SCISSOR ARMS INSTALLATION - 1932E2

S E C T I O N 3 S C I S S O R A R M S

3-6

3120738

SECTION 3 SCISSOR ARMS .

FIGURE 3-2. SCISSOR ARMS INSTALLATION - 1932E2 FIG & ITEM #

PART NUMBER 0258014

1 2 3 4 5 6 7 8 9 10 11 12 13

14 15 16

Not Used 0100011 0100019 0100039 0200605 0200606 0200607 0200608 0200609 0200610 0200611 0200614 0440226 0440229 0561278 0561301 Use 0440238 0440238

17

18 19

20 21 22 23 24 25 26

0641404 0641405 Not Used 0681518 0630528 0641536 0641606 0692224 Not Used 0902385 0902386 0940084 0940087

27 0962096 0440227 28

29

3120738

0962097 0440228 Not Used

DESCRIPTION SCISSOR ARMS INSTALLATION - 1932E2 OPTIONS: Standard Machines

Loctite #242 Loctite #271 Loctite #411 (Not Shown) (Prior to S/N 50027) Arm Weldment (Top Outboard) Arm Weldment (Upper Mid Outboard) Arm Weldment (Bottom Outboard) Arm Weldment (Top Inboard) Arm Weldment (Upper Mid Inboard) Arm Weldment (Lower Mid Inboard) Arm Weldment (Bottom Inboard) Arm Weldment (Lower Mid Outboard) Bushing Options (Part of Item 16): Bushing, Excelite (Prior to S/N 50027) Bushing, Garmax (S/N 50027 to Present) Block, Pivot Block, Slide Block, Pivot Options (Includes Item 13): Prior to S/N 62991 (Was p/n 0561312) S/N 62991 to Present Bolt Options: Bolt 1/4”-20NC x 1/2” (Prior to S/N 50027) Bolt 1/4”-20NC x 5/8” (S/N 50027 to Present) Bolt Options: Bolt 5/16”-18NC x 2 1/4” (Grade 8) (Prior to S/N 50027) Bolt 3/8”-16NC x 2 1/2” (Grade 8) (S/N 50027 to Present) Bolt 5/16”-18NC x 4 1/2” Bolt 3/8”-16NC x 3/4” (Prior to S/N 111642) Bolt 3/4”-16NF x 3” Bracket, Platform Attach (Right Side) Bracket, Platform Attach (Left Side) Pad, Bumper Options: Prior to S/N 50027 (Apply Item #4 to Pad) S/N 50027 to Present Bushing, Excelite Options: Prior to S/N 50027 S/N 50027 to Present Bushing, Excelite Options: Prior to S/N 50027 S/N 50027 to Present

QTY.

REV.

Ref. Ref.

M

S E C T I O N

A/R A/R A/R 1 1 1 1 1 1 1 1 4

3 S C I S S O R

1 4 4

A/R

A R M S

8

4 4 1 1 1 6 10 8

32

3-7

SECTION 3 SCISSOR ARMS FIGURE 3-2. SCISSOR ARMS INSTALLATION - 1932E2 (CONTINUED) FIG & ITEM #

PART NUMBER

30

S E C T I O N

31 32 33

34 35

36 37 38 39

3

1060680 1060680 1100105 1683603 3311005 3310801 3311501 3311505 3311605 Not Used 3422641 3422642 3422644 3422746

S C I S S O R

40 3422663 3422743 3422882 41 3422671 3422742 3422862 42

A R M S

43 44 45 46 47

3422725 3422747 Not Used 3450804 3760387 3841344 3860078 3860092

48 3931024 3930820 3900329 49

50 51

4360401 4360548 4420062 Use 4460662 4460662

3-8

DESCRIPTION Cable, Electrical - 18/2 Options: Prior to S/N 50027 S/N 50027 to Present Cam, Activator Lift Cylinder Assembly (See Section 5 for Breakdown) Nut Options: Locknut #10-24NC (Prior to S/N 50027) Nut #8-32NC (S/N 50027 to Present) Nut 5/16”-18NC Locknut Options: Locknut 5/16”-18NC (Prior to S/N 50027) Locknut 3/8”-16NC (S/N 50027 to Present) Pin, Pivot Pin, Headed (Prior to S/N 50027) Pin, Pivot Options: Prior to S/N 50027 S/N 50027 to Present Pin, Pivot Options: Prior to S/N 50027 S/N 50027 to S/N 82160 S/N 82160 to Present Pin, Pivot Options: Prior to S/N 50027 S/N 50027 to S/N 82160 S/N 82160 to Present Pin, Pivot Options: Prior to S/N 50027 S/N 50027 to Present Pin, Cotter 1/4” x 1” Ring, Retaining Rod, Retaining Roller Options: Prior to S/N 82160 S/N 82160 to Present Screw Options: Screw, Socket Head #10-24NC x 1 1/2” (Prior to S/N 50027) Screw, Socket Head #8-32NC x 1 1/4” (S/N 50027 to S/N 111642) Screw, Socket Head #8-32NC x 1 1/2” Switch, Limit Options: Prior to S/N 50027 S/N 50027 to Present (was p/n 4360321) Tape, UHMW Connector, Strain Relief Options: 1/2” Pipe Threads (Was P/N 4460049) 1/2” Pipe Threads (Used on Limit Switch p/n 4360321)

QTY.

REV.

15ft/4.06m 21ft/6.40m

1 1 2

4 8

2 2 6

14

2

2

2 8 2 2

2

1

5in/12cm

2

3120738

SECTION 3 SCISSOR ARMS FIGURE 3-2. SCISSOR ARMS INSTALLATION - 1932E2 (CONTINUED) FIG & ITEM #

PART NUMBER

DESCRIPTION

51 (cont’d) 52 53 to 54 55 56 57 58 59

4460968 4567539 Not Used 4711400 4740307 4740438 4845742 4922091

60 61 62 63 64 65 to 71 72

0962207 3440418 3760348 4750800 4760800 Not Used 2820025

73

3340841

Insulate, Plastic Spring Guard (Not Shown) (S/N 63352 to Present Only) Pad, Sizzor Arms (S/N 50027 to Present)

2901944

——————— Arm Kit - 1932E2 (Includes Items 5-12)

M20-1.5 (Used on Limit Switch p/n 4360578) Tube, Safety Prop Washer 1/4” Narrow (S/N 50027 to Present) Washer, Thrust Washer, Special Prop, Safety Harness, Lift Down (Not Shown - See Section 7 for Breakdown) Spacer, Bushing (S/N 50027 to Present) Roll Pin (S/N 50027 to Present) Ring, Retaining (S/N 50027 to Present) Washer #8 (S/N 50027 to Present) Lockwasher #8 (S/N 50027 to Present)

QTY.

REV.

1

S E C T I O N

22 4 8 1 1 2 2 16 2 2

3

1ft/.31m

S C I S S O R

1

A R M S

3120738

3-9

SECTION 3 SCISSOR ARMS FIGURE 3-3. SCISSOR ARMS INSTALLATION - 2032E2

SAFTEY PROP SHOWN HERE FOR CLARITY

15

S E C T I O N

20

51

30

21

43

39 50

30

24

34 16

4 7

23 12

2 13

37

34 50

8

39

62

49 37

*

35 49 2

13

16

49 33 23

A R M S

63

62 24

3 S C I S S O R

38 32 40

15 44

5 63

2 13 35

24

*

24

16

63

34 23

37

50

39

*

35 49 13 2 103A 103B

6

62

101 106

49 37

*

49

24

46 63

16 34

23

22

53 2

65 22

41 28

10 17

46

36

49

12

2 49 36 13

* NOTE: ITEM 13 BOLT USED PRIOR TO S/N 82160. ITEM 63 RETAINING RING USED S/N 52737 TO PRESENT

12

65 28

58

9 50

62

24

37 35

102 105

2 13

39

18 3

2 59

46

3-10

104

103

2 13 35

27

60

11 42 26 54

41

56 55

60

29 58 45 61

17

2 2 53 10 59 60 58

59 2 17 10 2 53

3120738

SECTION 3 SCISSOR ARMS .

FIGURE 3-3. SCISSOR ARMS INSTALLATION - 2032E2 FIG & ITEM #

PART NUMBER 0257528

1 2 3 4 5 6

7 8 9 10

11 12 13 14 15 16

17 18 19 20 21 22

Not Used 0100011 0100019 0200558 0200559 0200560 0200645 0200561 0200562 0200563 Use 0440238 0440238 0561278 0561301 0641405 Not Used 0641508 0681520 0630528 0641536 0692224 Not Used 0902385 0902386 0940084 0940087

23 0962096 0440227 24

25 26 27 28 29 30 31 32 33

3120738

0962097 0440228 Not Used 1100105 1683561 0962207 3310801 3311505 Not Used 3422641 3422642

DESCRIPTION SCISSOR ARMS INSTALLATION - 2032E2 OPTIONS: Standard Machines

Loctite #242 Loctite #271 Arm Weldment (Top Outboard) Arm Weldment (Mid Outboard) Arm Weldment (Bottom Outboard) Prior to S/N 52737 S/N 52737 to Present Arm Weldment (Top Inboard) Arm Weldment (Mid Inboard) Arm Weldment (Bottom Inboard) Block, Pivot Options (Includes Item 58): Prior to S/N 62991 (Was p/n 0561312) S/N 62991 to Present Block, Pivot Block, Slide Bolt 1/4”-20NC x 5/8”” Bolt 5/16”-18NC x 1” Blot Options: Blot 5/16”-18NC x 2 1/2” (Grade 8) (Prior to S/N 52737) Blot 3/8”-16NC x 2 1/2” (Grade 8) (S/N 52737 to Present) Bolt 5/16”-18NC x 4 1/2” Bolt 3/4”-16NF x 3” Bracket, Platform Attach (Right Side) Bracket, Platform Attach (Left Side) Pad Options: Pad, Bumper (Prior to S/N 49086) Bumper, Arm (S/N 49086 to Present) Bushing, Excelite Prior to S/N 49086 S/N 49086 to Present Bushing, Excelite Prior to S/N 49086 S/N 49086 to Present

QTY.

REV.

Ref. Ref.

Q

S E C T I O N

A/R A/R 1 1 1

1 1 1 4

3 S C I S S O R

1 4 A/R 2 6

4 1

A R M S

1 1 4

6

24

Cam, Activator Lift Cylinder Assembly (See Section 5 for Breakdown) Bushing, Spacer (S/N 52737 to Present) Nut #8-32NC Locknut 5/16”-18NC

1 1 2 2 2

Pin, Pivot Pin, Headed

2 2

3-11

SECTION 3 SCISSOR ARMS FIGURE 3-3. SCISSOR ARMS INSTALLATION - 2032E2 (CONTINUED) FIG & ITEM #

PART NUMBER

34 3422644 3422746

S E C T I O N

35 3422663 3422743 3422882 36

37 38 39 40 41

3 S C I S S O R A R M S

42 43 44 45 46 47 to 48 49 50 51 52 53 54 55 56

57

3422671 3422742 3422862 3450405 3450804 3760387 3841344 3860078 3860092 3900329 4240125 4240128 4360548 4420062 Not Used 4711400 4740438 4845519 0100039 0641606 4750800 1060680 Use 4460662 4460662 4460968 4922086

58

59 60 61 62

63 64

3-12

0440226 0440229 3311501 4740307 4760800 3311505 3311605 3760348 Not Used

DESCRIPTION Pin, Pivot Options: Prior to S/N 52737 S/N 52737 to Present Pin, Pivot Options: Prior to S/N 52737 S/N 52737 to S/N 82160 S/N 82160 to Present Pin, Pivot Options: Prior to S/N 52737 S/N 52737 to S/N 82160 S/N 82160 to Present Pin, Cotter 1/4” x 1 1/4” (Prior to S/N 52737) Pin, Cotter 1/4” x 1” Ring, Retaining Rod, Retaining Roller Options: Prior to S/N 82160 S/N 82160 to Present Screw #8-32NC x 1 1/2” Strap, Nylon Strap, Safety Prop Switch, Limit (was p/n 4360321) Tape, UHMW

Flatwasher 1/4” Narrow Washer, Special Prop, Safety Loctite #411 (Not Shown) (Prior to S/N 52737) Bolt 3/8”-16NC x 3/4” Flatwasher #8 Cable, Electrical - 18/2 Connector, Strain Relief Options: 1/2” Pipe Threads (Was P/N 4460049) 1/2” Pipe Threads (Used on Limit Switch p/n 4360321) M20-1.5 (Used on Limit Switch p/n 4360578) Harness, Lift Down (Not Shown - See Section 7 for Breakdown Bearing, Excelite Options (Part of Item 10): Prior to S/N 49086 S/N 49086 to Present Nut 5/16”-18NC Washer, Thrust Lockwasher #8 Locknut Options: Locknut 5/16”-18NC (Prior to S/N 52737) Locknut 3/8”-16NC (S/N 52737 to Present) Ring, Retainer (S/N 52737 to Present)

QTY.

REV.

6

10

2

11 2 6 2 2

2 2 1 1 .38ft/ 11.6cm

A/R 6 1 A/R 4 2 17ft/5.2m

1

1 4

4 4 2 6

12

3120738

SECTION 3 SCISSOR ARMS FIGURE 3-3. SCISSOR ARMS INSTALLATION - 2032E2 (CONTINUED) FIG & ITEM #

PART NUMBER

65

3440418

2901530 2901917 0257801 101 102 103 103A 103B 104 105 106

0721006 1060680 2920146 7016319 7016372 3311005 4460248 4751000

DESCRIPTION Rollpin (S/N 52737 to Present) ——————— Arm Kit - 2032E2 Options: Prior to S/N 82160 (Includes Items 4-9 and 51) S/N 82160 to Present (Includes Items 4-9) BEACON INSTALLATION Screw, Socket Head #10-24NC x 3/4” Cable, Electrical - 18/2 Light, Beacon Bulb Lens Locknut #10-24NC Terminal Flatwasher #10

QTY.

REV.

2

1 1 Ref.

A

2 10ft/3m

1 1 1 2 2 2

S E C T I O N 3 S C I S S O R A R M S

3120738

3-13

SECTION 3 SCISSOR ARMS FIGURE 3-4. SCISSOR ARMS INSTALLATION - 2632E2

46 SAFETY PROP SHOWN FOR CLARITY

S E C T I O N

24

58 19 47 33

25

42 55

37

40 36 43

16 11 12

6

33 34

9

41

15 12

3

53

S C I S S O R

11 16

2 17

53

8

41

37

64

42

33 34

2 17 39

12

55 12

6 53

26 41 64

16 11

2 17 39

33 34

12

12 37

5

11 16

26

39 53 2 17 64

BOTH CYLINDERS TYPICAL 7 41

55 42 41 53

A R M S

7

39 53 2 17 64

60

39 53 2 17 64

37

49 64

2 17 39

4

55 42

33 34

41 12

12 26 41

39 53 2 17 64

16

49 49

37

11 21 2

44 38 15

106 104 102 105

55

42

3 22

13

53 2 17

101

103

2 32

26

103B 103A

3-14

33 34

20 2 17 53 38 BEACON LIGHT SHOWN FOR 15 CLARITY

44

62

29

54 14

45 56 50 27

28

48

54 57 31 62

BOTH CYLINDERS TYPICAL

2 2 21 13 32 20 54

2 32 20 13 62

2 21

3120738

SECTION 3 SCISSOR ARMS .

FIGURE 3-4. SCISSOR ARMS INSTALLATION - 2632E2 FIG & ITEM #

PART NUMBER 0271515

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45

3120738

Not Used 0100011 0100019 0200730 0200731 0200732 0200733 0200734 0200735 Not Used 0440227 0440228 0440238 0561278 0561301 0630528 0641405 Not Used 0641508 0641536 0641606 0692224 Not Used 0902385 0902386 0940087 1060680 1100105 1683882 Not Used 3310801 3311501 3311505 3311605 Not Used 3422641 3422746 3422862 3422882 3450804 3760348 3760387 3841344 3860092 3900329

DESCRIPTION SCISSOR ARMS INSTALLATION - 2632E2 Standard Control Machines

QTY.

REV.

Ref. Ref.

H

Loctite, #242 Loctite, #271 Arm Weldment (Bottom Inboard) Arm Weldment (Bottom Outboard) Arm Weldment (Top & Lower Mid Inboard) Arm Weldment (Top & Upper Mid Outboard) Arm Weldment (Upper Mid Inboard) Arm Weldment (Top Outboard)

A/R A/R 1 1 2 2 1 1

Bushing, Excelite Bushing, Excelite Bushing, Excelite (Includes Item 62) Block, Pivot Block, Slide Bolt, 3/8” - 16NC x 2 1/2” (Grade 8) Bolt, 1/4” - 20NC x 5/8”

8 32 8 2 4 8 A/R

Bolt, 5-16” - 18NC x 1” Bolt, 5/16” - 18NC x 1/2” Bolt, 3/8” - 16NC x 3/4” (Prior to S/N 111642) Bolt, 3/4” - 16NC x 3”

2 8 8 2

Bracket, Platform Attach (Right Side) Bracket, Platform Attach (Left Side) Bumper Cable, Electrical 18-2 Cam, Activator Lift Cylinder Assembly (See Section 5 for Breakdown)

1 1 6

S E C T I O N 3 S C I S S O R A R M S

17ft/5.2m

1 1

Locknut #8-32NC Nut 5/16” - 18NC Locknut 5/16” - 18NC Locknut 3/8” - 16NC

2 8 2 8

Pin, Pivot Pin, Pivot Pin, Headed Pin, Pivot Pin, Cotter 1/4” x 1 Ring, Retaining Ring, Retaining Rod, Retainer Roller Screw #8-32NC x 1 1/2”

2 8 2 16 2 16 8 2 2 2

3-15

SECTION 3 SCISSOR ARMS FIGURE 3-4. SCISSOR ARMS INSTALLATION - 2632E2 (CONTINUED)

S E C T I O N 3 S C I S S O R

FIG & ITEM #

PART NUMBER

46 47 48 49

4240125 4240128 4360548 4420062

50

51 to 52 53 54 55 56 57 58 59

4460662 4460968 Not Used 4711400 4740307 4740438 4750800 4760800 4845519 4922089

60 61

3860099 4922088

62

63 to 64

0440226 0440229 Not Used 2902068 0257801

A R M S

101 102 103 103A 103B 104 105 106

3-16

0721006 1060680 2920146 7016319 7016372 3311005 4460248 4751000

DESCRIPTION Strap, Nylon Strap, Safety Prop Switch, Limit (was p/n 4360321) Tape, UHMW Connector, Strain Relief Options: 1/2” Pipe Threads (Used on Limit Switch p/n 4360321) M20-1.5 (Used on Limit Switch p/n 4360578) Flatwasher 1/4” Narrow Washer, Thrust Washer, Special Flatwasher #8 Lockwasher #8 Weldment, Safety Prop Harness, Lift Down (Upper) (Not Shown - See Section 7 for Breakdown) Roller, Platform Harness, Lift Down (Lower) (Not Shown - See Section 7 for Breakdown) Bushing Options (Part of Item 13): Prior to S/N 49086 S/N 49086 to Present

Arm Kit (Includes Items 4-9) BEACON INSTALLATIONS Screw, Socket Head #10-24NC x 3/4” Cable, Electrical - 18/2 Light, Beacon Bulb Lens Locknut #10-24NC Terminal Flatwasher #10

QTY.

REV.

2 1 1 .38ft/ 11.6cm

1

A/R 8 8 2 2 1 1 2 1 8

1 Ref.

A

2 10ft/3m

1 1 1 2 2 2

3120738

SECTION 3 SCISSOR ARMS FIGURE 3-4. SCISSOR ARMS INSTALLATION - 2632E2 (CONTINUED) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S E C T I O N 3 S C I S S O R A R M S

3120738

3-17

SECTION 3 SCISSOR ARMS FIGURE 3-5. SCISSOR ARMS INSTALLATION - 2646E2

42 SAFETY PROP SHOWN 12 FOR 43 CLARITY

S E C T I O N

19

52

31 20

38

49 34

37 32 39

13 22 23

6

29

4

68

11 23

3 S C I S S O R

5 34

7

62 1 16

29 49

23 63 1 16

68

23

38

35

6 21 68

62

13 22

29

35

35 63 1 16 62

BOTH CYLINDERS TYPICAL 5 68 23

34 23 49 38

68 63

A R M S

22 13

1 16

33 63

1 16

22 13

21

3

62 45

8

49 38

29

68 23

23 21 68

45

21

103B 103A 101 106 104 102 105

15 1 16 BEACON LIGHT SHOWN FOR CLARITY

67 66

60

59

63 36

11

40

2 17 1 54

9

63 1 16

49 38

29

53 1

36

103

34

22

66

11

35 63 1 16 62

13

45

67

3-18

35 63 1 16 62

34

35

40

35 63 1 16 62

41 64 56 55

26

10 24

44

59 60 65 61 15

BOTH CYLINDERS TYPICAL

1 1 53 54 9

1 54 15 9

59 60

1 53

3120738

SECTION 3 SCISSOR ARMS FIGURE 3-5. SCISSOR ARMS INSTALLATION - 2646E2 FIG & ITEM #

PART NUMBER 0257666

1 2 3

4 5 6 7 8

0100011 0100019 0200574 0200639 0200572 0200574 0200575 0200576 0200577 Use 0200707 0200707

9

10 11 12 13

14 15 16 17 18 19 20 21

Use 0440238 0440238 0561278 0561301 0641508 0681520 0630528 Not Used 0641536 0641405 0692224 Not Used 0902385 0902386 0940084 0940087

22 0962096 0440227 23

24 25 26

27 to 28

3120738

0962097 0440228 1100105 Not Used 1683562 1683882 Not Used

DESCRIPTION SCISSOR ARMS INSTALLATION - 2646E2 OPTIONS: Standard Machines

QTY.

REV.

Ref. Ref.

S

Loctite #242 Loctite #271 Arm Weldment (Bottom Outboard) Options: Prior to S/N 52737 S/N 52737 to Present Arm Weldment (Top Outboard) Arm Weldment (Lower and Upper Mid Outboard) Arm Weldment (Top and Lower Mid Inboard) Arm Weldment (Upper Mid Inboard) Arm Weldment (Bottom Inboard) Options: Prior to S/N 65492 S/N 65492 to S/N 107172 (Was P/N 0200698) S/N 107172 to Present Bearing, Pivot Block Options (Includes Item 60): Prior to S/N 62991 (Was P/N 0561312) S/N 62991 to Present Block, Pivot Block, Slide Bolt 5/16”-18NC x 1” Bolt Options: Bolt 5/16”-18NC x 2 1/2” (Grade 8) (Prior to S/N 52737) Bolt 3/8”-16NC x 2 1/2” (Grade 8) (S/N 52737 to Present)

A/R A/R 1 3 2 1 2 2 1 1

Bolt 5/16”-18NC x 4 1/2” Bolt 1/4”-20NC x 5/8” Bolt 3/4”-16NF x 3”

8 A/R 2

Bracket, Platform Attach (Right Side) Bracket, Platform Attach (Left Side) Bumper Options: Pad, Bumper (Prior to S/N 49086) Bumper, Arm (S/N 49086 to Present) Bushing, Excelite Options: Prior to S/N 49086 S/N 49086 to Present Bushing, Excelite Options: Prior to S/N 49086 S/N 49086 to Present Cam, Activator Lift Cylinder Assembly (See Section 5 for Breakdown) Prior to S/N 69053 S/N 69053 to Present

S E C T I O N 3 S C I S S O R

8

2 4 4 8

A R M S

1 1 6

8

36 32 1 1

3-19

SECTION 3 SCISSOR ARMS FIGURE 3-5. SCISSOR ARMS INSTALLATION - 2646E2 (CONTINUED) FIG & ITEM #

PART NUMBER

29

S E C T I O N

30 31 32 33 34

3422644 3422746 35 3422663 3422743 3422882

3

36

S C I S S O R A R M S

3311505 3311605 Not Used 3311505 3422641 3422642

37 38 39 40

41 42 43 44 45 46 to 48 49 50 to 51 52 53 54 55 56

3422671 3422742 3422862 3450804 3760387 3841344 3860078 3860092 3930820 4240125 4240128 4360548 4420062 Not Used 4740438 Not Used 4845574 0641606 3311501 1060680

57

Use 4460662 4460662 4460968 4922088

58

4922089

59 60

4740307 0440226 0440229

3-20

DESCRIPTION

QTY.

Locknut Options: Locknut 5/16”-18NC (Prior to S/N 52737) Locknut 3/8”-16NC (S/N 52737 to Present)

8

Locknut 5/16”-18NC Pin, Pivot Pin, Headed Pin, Pivot Options: Prior to S/N 52737 S/N 52737 to Present Pin, Pivot Options: Prior to S/N 52737 S/N 52737 to S/N 82160 S/N 82160 to Present Pin, Pivot Options: Prior to S/N 52737 S/N 52737 to S/N 82160 S/N 82160 to Present Pin, Cotter 1/4” x 1” Ring, Retaining Rod, Retaining Roller Options: Prior to S/N 82160 S/N 82160 to Present Screw #8-32NC x 1 1/4” Strap, Nylon Strap, Safety Prop Switch, Limit (was p/n 4360321) Tape, UHMW

4 2 2 8

REV.

14

2

2 8 2 2

2 4 2 1 .38ft/ 11.6cm

Washer, Special

8

Prop, Safety Bolt 3/8”-16NC x 3/4” (Prior to S/N 111642) Nut 5/16”-18NC Cable, Electrical - 18/2 Connector, Strain Relief Options: 1/2” Pipe Threads (Was P/N 4460049) 1/2” Pipe Threads (Used on Limit Switch p/n 4360321) M20-1.5 (Used on Limit Switch p/n 4360578) Harness, Lift Down (Lower) (Not Shown - See Section 7 for Breakdown) Harness, Lift Down (Upper) (Not Shown - See Section 7 for Breakdown) Washer, Thrust Bushing Options (Part of Item 9): Prior to S/N 49086 S/N 49086 to Present

1 8 8 17ft/5.2m

1

1 1 8 8

3120738

SECTION 3 SCISSOR ARMS FIGURE 3-5. SCISSOR ARMS INSTALLATION - 2646E2 (CONTINUED) FIG & ITEM #

PART NUMBER

61 62 63 64 65 66 to 67 68

3310801 3450405 4711400 4750800 4760800 Not Used 3760348

2901532 2901918 0257801 101 102 103 103A 103B 104 105 106

0721006 1060680 2920146 7016319 7016372 3311005 4460248 4751000

DESCRIPTION

QTY.

Locknut #8-32NC Pin, Cotter 1/8” x 1 1/4” (Prior to S/N 62991 Only) Flatwasher 1/4” Narrow Flatwasher #8 Lockwasher #8

2 14 A/R 2 2

Ring, Retaining —————— Arm Kit - 2646E2 Options: Prior to S/N 82160 (Includes Items 4-8 and 52) S/N 82160 to Present (Includes Items 3-8)

16

BEACON INSTALLATIONS Screw, Socket Head #10-24NC x 3/4” Cable, Electrical - 18/2 Light, Beacon Bulb Lens Locknut #10-24NC Terminal Flatwasher #10

REV.

S E C T I O N

1 1 Ref.

A

3

2 10ft/3m

1 1 1 2 2 2

S C I S S O R A R M S

3120738

3-21

SECTION 3 SCISSOR ARMS FIGURE 3-6. SCISSOR ARMS INSTALLATION - 3246E2

S E C T I O N 63 2 20

3 S C I S S O R A R M S 48B OR

OR 48B

3-22

3120738

SECTION 3 SCISSOR ARMS .

FIGURE 3-6. SCISSOR ARMS INSTALLATION - 3246E2 FIG & ITEM #

PART NUMBER 0258889 0259408

1 2 3 4 5

6 7 8 9 10 11 12 13 14 15 16 17 18

19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

35 to 36 37 38

3120738

0100001 0100011 0100019 0200663 Use 0200708 0200708 0200633 0200634 0200635 0200636 0200637 0200638 0200639 0962010 0440229 0440231 0561278 0561301 Use 0440238 0440238 0630528 0641405 0641508 Not Used 0641536 0641606 0692224 Not Used 0902385 0902386 0940087 0962207 1060680 1100105 Not Used 1683771 1683883 1683883 Not Used 3310801 Not Used

DESCRIPTION SCISSOR ARMS INSTALLATION - 3246E2 OPTIONS: Standard Control Machines Proportional Control Machines

QTY.

REV.

Ref. Ref. Ref.

L H

Adhesive (Not Shown) Loctite #242 Loctite #271 Arm Weldment (Second/Third Outboard) Arm Weldment (Bottom Inboard) Options: Prior to S/N 107172 (Was P/N 0200662) S/N 107172 to Present Arm Weldment (Second Inboard) Arm Weldment (Third Inboard) Arm Weldment (Fourth Inboard) Arm Weldment (Fifth Inboard) Arm Weldment (Fourth Outboard) Arm Weldment (Fifth Outboard) Arm Weldment (Bottom Outboard) Bearing, Garmax Bearing, Garmax (Prior to S/N 62991) Bearing, Garmax Block, Pivot Block, Slide Block, Pivot Options (Includes Item 14): Prior to S/N 62991 (Was p/n 0561312) S/N 62991 to Present Bolt 3/8”-16NC x 2 1/2” (Grade 8) Bolt 1/4”-20NC x 5/8”” Bolt 5/16”-18NC x 1”

A/R A/R A/R 2 1

10 A/R 4

Bolt 5/16”-18NC x 4 1/2” Bolt 3/8”-16NC x 3/4” (Prior to S/N 111642) Bolt 3/4”-16NF x 3”

8 8 2

Bracket, Platform Attach (Right Side) Bracket, Platform Attach (Left Side) Bumper, Arm Bushing, Spacer (Prior to S/N 82160) Cable, Electrical - 18/2 Cam, Activator

1 1 8 2

1 1 1 1 1 1 1 10 8 40 2 4 8

3 S C I S S O R A R M S

25ft/7.6m

1

Lift Cylinder Assembly (See Section 5 for Breakdown) Standard Controls Machines Prior to S/N 69053 Standard Controls Machines S/N 69053 to Present Proportional Control Machines

2

Nut #8-32NC

2

S E C T I O N

3-23

SECTION 3 SCISSOR ARMS FIGURE 3-6. SCISSOR ARMS INSTALLATION - 3246E2 (CONTINUED) FIG & ITEM #

PART NUMBER

39 40 41 42 43 44

3311501 3311505 3311605 3422641 3422642

S E C T I O N

3422773 3422882 45

46 47

3422759 3422863

3 S C I S S O R

3422742 3422862 3422746

48 48A 48B 49 50 51 52 53

54 55 56 57 58

A R M S

3440418 3760348 3450405 3450804 3760387 3841344 3860078 3860092 3900329 4240125 4240138 4360548 4420062

59

60 to 62 63 64 65 66 67 68 69 70

Use 4460662 4460662 4460968 Not Used 4711400 4740307 4740438 4750800 Not Used 4760800 4845981

4922088 4922089 4922301

3-24

DESCRIPTION Nut 5/16”-18NC Locknut 5/16”-18NC Locknut 3/8”-16NC Pin, Pivot Pin, Headed (Top) Pin, Pivot Options: Prior to S/N 82160 S/N 82160 to Present Pin, Headed (Bottom) Options: Prior to S/N 82160 S/N 82160 to Present Pin, Pivot Pin, Pivot (Special Pins) Options: Prior to S/N 82160 S/N 82160 to Present Hardware Options: Rollpin (Prior to S/N 82160) Ring, Retaining (S/N 82160 to Present) Pin, Cotter 1/8” x 1 1/4” Pin, Cotter 1/4” x 1” Ring, Retaining Rod, Retaining Roller Options: Prior to S/N 82160 S/N 82160 to Present Screw #8-32NC x 1 1/2” Strap, Nylon Strap, Safety Prop Switch, Limit (was p/n 4360321) Tape, UHMW Connector, Strain Relief Options: 1/2” Pipe Threads (Was P/N 4460049) 1/2” Pipe Threads (Used on Limit Switch p/n 4360321) M20-1.5 (Used on Limit Switch p/n 4360578) Flatwasher 1/4” Narrow Washer, Thrust Washer, Special Flatwasher #8 Lockwasher #8 Prop, Safety Harness, Lift Down Options (Not Shown - See Section 7 for Breakdown): Standard Controls Machines (Lower) Standard Controls Machines (Upper) Proportional Control Machines ——————

QTY.

REV.

8 8 4 2 2 12

2

10 6

A/R 2 20 19 2 10 2 2

2 4 1 1 .38ft/ 11.6cm

2

A/R 8 10 2 2 1 1

3120738

SECTION 3 SCISSOR ARMS FIGURE 3-6. SCISSOR ARMS INSTALLATION - 3246E2 (CONTINUED) FIG & ITEM #

PART NUMBER 2901919

101 102 103 103A 103B 104 105 106 107 108

0257801 0259411 0721006 1060680 2920146 7016319 7016372 3311005 4460248 4751000 2400056 4460044

DESCRIPTION

QTY.

REV.

Ref. Ref. 2

A A

Arm Kit - 3246E2 (Includes Items 4-12) BEACON INSTALLATIONS Standard Controls Machines Proportional Controls Machines Screw, Socket Head #10-24NC x 3/4” Cable, Electrical - 18/2 Light, Beacon Bulb Lens Locknut #10-24NC Terminal Flatwasher #10 Fuse (Not Shown - Proportional Controls Machines Only) Fuseholder (Not Shown - Prop Controls Machines Only)

10ft/3m

1 1 1 2 2 2 1 1

S E C T I O N 3 S C I S S O R A R M S

3120738

3-25

SECTION 3 SCISSOR ARMS FIGURE 3-6. SCISSOR ARMS INSTALLATION - 3246E2 (CONTINUED) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S E C T I O N 3 S C I S S O R A R M S

3-26

3120738

SECTION 4

PLATFORM

TABLE OF CONTENTS FIGURE

4-1 4-2 4-3 4-4 4-5 4-6 4-7 4-8 4-9 4-10 4-11

DESCRIPTION

Platform and Accessories Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Standard Handrails Installation (1532E2/1932E2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Folddown Handrails Installation (1532E2/1932E2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Standard Handrails Installation (2032E2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Folddown Handrails Installation (2032E2/2632E2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Folddown Handrails Installation (2632E2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Folddown Handrails Installation (2646E2 & 3246E2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Platform Console Box Assembly (Standard Controls Machines) . . . . . . . . . . . . . . . . . . . . . . . .

Platform Console Box Assembly (Proportional Controls Machines) . . . . . . . . . . . . . . . . . . . . . .

Controller Assembly (Standard Controls Machines) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Controller Assembly (Proportional Controls Machines) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PAGE

4-2 4-6 4-10 4-14 4-18 4-22 4-26 4-30 4-34 4-38 4-40

S E C T I O N 4 P L A T F O R M

3120738

4-1

SECTION 4

PLATFORM

FIGURE 4-1.PLATFORM AND ACCESSORIES INSTALLATION

202 203 RECEPTICAL BOX LOCATION S/N 50399 TO PRESENT

212

S E C T I O N

205

214

211

207

102

205 221 222

4

220

P L A T F O R M

201 215

4

209

3 5 10

206 205

9 8 2

1

104

213

103 101 104

PLUG LOCATED ON REAR OF FRAME

RECEPTICAL BOX LOCATION PRIOR TO S/N 50399

202 204 203 209 208 210

220 221 222

2 7 6

211 214 212 217

207

205 219

4-2

3120738

SECTION 4

PLATFORM

FIGURE 4-1. PLATFORM AND ACCESSORIES INSTALLATION FIG & ITEM #

PART NUMBER

0270534 0258041 0257546 0271516 0257679 0258896 1 2 3 4

0641814 0641608 3311805 Use 3510783 3510783 3510623 3510602 3510794 3510607 3510687

5

6 7 8

9 10

3860083 3860093 4751600 0100011 Use 1670840 1670840 3311605 0962347

0257547 0257776 101 102

103 104

3120738

3422728 3510606 3510608 3860084 1380151

DESCRIPTION PLATFORM INSTALLATION OPTIONS: NOTE: SEE SECTION 10 FOR MACHINES WITH D-RINGS MOUNTED IN PLATFORM FLOOR. 1532E2 1932E2 2032E2 2632E2 2646E2 3246E2 Bolt 1/2”-13NC x 1 3/4” Bolt 3/8”-16NC x 1” Nut 1/2”-13NC Platform Weldment Options: 1532E2 (Prior to S/N 99830) Was P/N 3510768 (S/N 99830 to Present) 1932E2 2032E2 2632E2 2646E2 3246E2 Roller, Extension Options: Prior to S/N 87281 S/N 87281 to Present Flatwasher 3/8” Narrow Loctite #242 Guide, Cable Options: Prior to S/N 95875 (Was P/N 1670834) S/N 95875 To Present Locknut 3/8”-16NC Bushing (S/N 87281 to Present) EXTENSION INSTALLATION OPTIONS: 1532E2 & 1932E2 & 2032E2 & 2632E2 2646E2 & 3246E2 Pin Extension Weldment Options: 1532E2 & 1932E2 & 2032E2 2646E2 & 3246E2 Roller Clip

QTY.

REV.

Ref. Ref. Ref. Ref. Ref. Ref.

D C E B F D

S E C T I O N

2 A/R 2 1

4 P L A T F O R M

2

12 A/R 1

2 2

Ref. Ref.

B B

2 1

2 4

4-3

SECTION 4

PLATFORM

FIGURE 4-1. PLATFORM AND ACCESSORIES INSTALLATION (CONTINUED) FIG & ITEM #

PART NUMBER 0270557 0258280 0257803 0257807

S E C T I O N

0258902 0270558 0258281 0257804 0257808 0257809 0258903

4

0270559

P L A T F O R M

0258282 0257805 0257809 0258904

201 202

203 204

0641407 3900256 3900294 0860038 0902466 0902487 Not Required

205 1060308 Use 1060908 1060908 1060308 Use 1060908 1060908 1060308

4-4

DESCRIPTION RECEPTACLE INSTALLATION OPTIONS: 110Volt AC Receptacle (North America) (1532E2) 110Volt AC Receptacle (North America) (1932E2) 110Volt AC Receptacle (North America) (2032E2) 110Volt AC Receptacle (North America) (2632E2 & 2646E2) 110Volt AC Receptacle (North America) (3246E2) 110Volt AC GFI Receptacle (North America) (1532E2) 110Volt AC GFI Receptacle (North America) (1932E2) 110Volt AC GFI Receptacle (North America) (2032E2) 110Volt AC GFI Receptacle (North America) (2632E2 & 2646E2) Receptacle Box North America) (2632E2) 110Volt AC GFI Receptacle (North America) (3246E2) Receptacle Box Only (Outside North America) (1532E2) Receptacle Box Only (Outside North America) (1932E2) Receptacle Box Only (Outside North America) (2032E2) Receptacle Box Only (Outside North America) (2632E2 & 2646E2) Receptacle Box Only (Outside North America) (3246E2) Bolt 1/4”-20NC x 7/8” Screw Options: Screw #10-24NC x 5/8” (Prior to S/N 81382) Screw Self-Tapping (S/N 81382 to Present) Box, Receptacle Bracket, Mounting Receptacle Box Options: Prior to S/N 49073 S/N 49073 to S/N 50399 S/N 50399 to Present Cable, Electrical - 12/3 1532E2 (North America) 1532E2 Options: (Outside North America) Prior to S/N 111329 (Was P/N 1060461) S/N 111329 to Present 1932E2 (North America) 1932E2 Options: (Outside North America) Prior to S/N 111329 (Was P/N 1060461) S/N 111329 to Present 2032E2 (North America) 2032E2 Options: (Outside North America)

QTY.

REV.

Ref. Ref. Ref. Ref.

B D H H

Ref. Ref.

G B

Ref.

D

Ref.

H

Ref.

H

Ref. Ref.

F G

Ref.

A

Ref.

E

Ref.

G

Ref.

G

Ref.

G

1 4

1 1

A/R A/R A/R

25ft/7.9m 25ft/7.9m

31ft/9.4m 31ft/9.4m

3120738

SECTION 4

PLATFORM

FIGURE 4-1. PLATFORM AND ACCESSORIES INSTALLATION (CONTINUED) FIG & ITEM #

PART NUMBER

205 (cont’d)

Use 1060908 1060908 1060308 Use 1060908 1060908 1060308 Use 1060908 1060908 1060308

206 207 208 209 210

Use 1060908 1060908 1320224 1670840 3300356 3300151 3911532 3911428 Not Required

211 4060092 4060700 Not Available 212

213 214

4460051 4460328 4460071 4460051 4460138

215 216

4460190 4460346 Not Available 4711400 1703464

217 218 219 220

4420037 Not Used 1840018 0641607

221

3311605

222

4711600

3120738

DESCRIPTION Prior to S/N 111329 (Was P/N 1060461) S/N 111329 to Present 2632E2 (North America) 2632E2 Options: (Outside North America) Prior to S/N 111329 (Was P/N 1060461) S/N 111329 to Present 2646E2 (North America) 2646E2 Options: (Outside North America) Prior to S/N 111329 (Was P/N 1060461) S/N 111329 to Present 3246E2 (North America) 3246E2 Options: (Outside North America) Prior to S/N 111329 (Was P/N 1060461) S/N 111329 to Present Clamp Cover, Cable Nut, Acorn 5/16”-18NC (Prior to S/N 49073) Nut, Acorn 1/4”-20NC Screw Options: Screw 5/16”-18NC x 2” (Prior to S/N 49073) Screw 1/4”-16NC x 1 3/4” (S/N 49073 to S/N 50399) S/N 50399 to Present Cover, Receptacle Options: Standard 110V Receptacle Cover (North America) GFI 110V Receptacle Cover (North America) Receptacle Cover (Outside North America) Connector, Strain Relief Options: 1932E2 Machines (Prior to S/N 81382) 1932E2 Machines (S/N 81382 to S/N 111329) 1932E2 Machines (S/N 111329 to Present) 1532E2/2032E2/2646E2/3246E2 Machines Plug Receptacle, Electrical Options: Standard 110V Receptacle (North America) GFI 110V Receptacle (North America) Receptacle (Outside North America) Flatwasher 1/4” Narrow Decal - AC Power (North America Only - Not Shown) (Prior to S/N 111924) Tape, Insulation (S/N 49073 to Present) Cable Carrier (S/N 49073 to Present) Bolt 3/8”-16NC x 7/8” (2646E2 Machines) (S/N 49073 to Present) Locknut 3/8”-16NC (2646E2 Machines) (S/N 49073 to Present) Flatwasher 3/8” Narrow

QTY.

REV.

41ft/12..4m 41ft/12..4m

S E C T I O N

43ft/13.1m 43ft/13.1m

45ft/16.2m 45ft/16.2m

1 1 1 3 A/R 1 2

4 P L A T F O R M

1

1

1 1 1

1 1 4in/10cm

1 2 2 4

4-5

SECTION 4

PLATFORM

23 14

10

42

26 10

12

42

10 36 10

1 2

13 16

S E C T I O N

25

25

FIGURE 4-2.STANDARD HANDRAILS INSTALLATIONS (1532E2 & 1932E2)

9 27 10

5

6

4-6

1 9

12

9

9

20 9

3

27 24

11

21

17

8

7

19

42

9 28

36

23

36 10

26

42

4

P L A T F O R M

OR

44

43

10

4

3120738

SECTION 4

PLATFORM

FIGURE 4-2. STANDARD HANDRAILS INSTALLATIONS (1532E2 & 1932E2) FIG & ITEM #

PART NUMBER

0258047 0258053 0258294 1 2 3 4 5 6 7 8 9

0100011 0641605 1260136 1271404 1840017 2820097 2940064 3010088 3300151 2080063

10 3300356 2080064 11 12 13 14 15 16 17

3340612 3422369 3570925 3641259 3641260 3641261 3641238 3641299 3641309

18 19 20 21

22 23 24

4567738 Not Used 3860085 3911424 3911428 3911432 3911532 4420076 Not Required 4845829

25

3120738

4845829 3820020

DESCRIPTION STANDARD HANDRAILS INSTALLATIONS (1532E2 & 1932E2) OPTIONS: STANDARD GATE DRYWALL GATE - FULL SWING DRYWALL GATE - 1/2 SWING Loctite #242 Bolt 3/8”-16NC x 5/8” (Prior to S/N 108888) Chain Channel, Slide Cable Carrier (Prior to S/N 103151) Tubing, Vinyl Snap-Latch Link Nut Options: Acorn 1/4”-20NC (Prior to S/N 98156) Nylon Lock Nut 1/4” - 20NC (S/N 98156 to Present) Nut Options: Acorn 5/16”-18NC (Prior to S/N 98156) Nylon Lock Nut 5/16” - 18NC (S/N 98156 to Present) Pad, Nylon Cover (Black) Pin, Quick Release Plate, Placard Rail Weldment - Right Side Platform Rail Weldment - Left Side Platform Rail Weldment - Extension Rail Weldment - Rear Entry Options: Standard Gate Drywall Gate with Full Swing (Prior to S/N 68219) Drywall Gate with Full Swing (S/N 68219 to Present) Drywall Gate with 1/2 Swing Roller Screw 1/4”-20 1 1/2” (Drywall Gate Only) Screw Options: Screw 1/4”-20 x 1 3/4” (Prior to S/N 52645) Screw 1/4”-20 x 2” (S/N 52645 to Present) Screw 5/16”-18NC x 2” Tape, UHMW Retainer, Rail Options: Standard Gate Drywall Gate with Full Swing (Prior to S/N 90582 Only) Drywall Gate with 1/2 Swing Rivet

QTY.

REV.

Ref. Ref. Ref. Ref.

O P N

S E C T I O N

A/R 4 2ft/.6m

2 1 2ft/61cm

1 2 A/R

4 A/R

P L A T F O R M

18in/46cm

A/R 1 1 1 1 1

2 A/R A/R

A/R 12ft/3.6m

A/R 0 2 1 6

4-7

SECTION 4

PLATFORM

FIGURE 4-2. STANDARD HANDRAILS INSTALLATIONS (1532E2 & 1932E2) (CONTINUED) FIG & ITEM #

PART NUMBER

26

27

S E C T I O N

4845894 4846598 4845895 3911536 3911408 1320270

Roller Options: Prior to S/N 79527 (Was P/N 3860087) S/N 79527 to Present Flatwasher 1/4” Narrow (Drywall Gate Only) (S/N 52645 to Present) Screw Options: (Standard Gate Only) 1/4”-20 x 2 3/4” (Prior to S/N 98156) 1/4”-20 x 3” (S/N 98156 to Present) Latch (Drywall Gate with 1/2 Swing) Nut, Acorn #10-24NC (Drywall Gate with 1/2 Swing) Pin, Clevis (Drywall Gate with 1/2 Swing) Pin, Cotter (Drywall Gate with 1/2 Swing) Plug, Cap (Drywall Gate with 1/2 Swing) Screw #10-24NC x 1/2” (Drywall Gate with 1/2 Swing) Spring, Hinge (Drywall Gate with 1/2 Swing) Options: Prior to S/N 111642 S/N 111642 to Present Flatwasher 5/16” Washer Thrust (Drywall Gate with 1/2 Swing) Flatwasher #10 (Drywall Gate with 1/2 Swing) Weldment, Gate (Drywall Gate with 1/2 Swing) Options: Prior to S/N 104900 S/N 104900 to Present Weldment, Support (Drywall Gate with 1/2 Swing) Options: Prior to S/N 104900 S/N 104900 to Present Weldment, Support (Drywall Gate with 1/2 Swing) Screw 5/16” -18 x 2 1/4” Screw (S/N 103151 to Present) Clamp (S/N 103151 to Present)

0271553

Lanyard Installation (Not Shown)

1703175 1704277 3840732

Decal, Lanyard Decal, Lanyard Attach Graphic Rod, Safety Belt Attach ——————— Rail Kit Options: Standard Gate (Includes Items 4, 13 to 16) Drywall Gate - Full Swing (Includes Items 4, 13-16) Drywall Gate - 1/2 Swing (Includes Items 4, 13-16, 39, 40 and 41)

Use 3860095 3860095 4711400

28

29 30 31 32 33 34

3911444 2080065 2940074 3300432 3430418 3450202 3520072 3911008

35

4 36 37 38 39

P L A T F O R M

4160177 4160200 4711500 4740476 4751000

4845790 4846599 40

41 42 43 44

101 102 103

2901972 2901972 2901974

4-8

DESCRIPTION

QTY.

REV.

2

A/R 4

1 4 2 2 4 4 2

A/R 4 4 1

1

1 A/R 3 3 Ref.

B

2 2 1 1 1 1 1

2 2 2 4

3120738

SECTION 4

PLATFORM

FIGURE 4-2. STANDARD HANDRAILS INSTALLATIONS (1532E2 & 1932E2) (CONTINUED) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S E C T I O N 4 P L A T F O R M

3120738

4-9

4-10

37

17

1 12

1 12

21

16

26

31 12 1

11

34

32

32

15

25

27 4 33 32 39

14

7

10

24 29

10 1

1 12

24

38

35

OR

41

12 37

30

1 13

43

42

1 13

20

16

30 34

41

6

41

4

35

41

P L A T F O R M 6 4

1 13

1 13

18

36

1 2

23

35

22

15

28 19

40

8

1 12

33

1 12

36 3

S E C T I O N

1 13

38

27

SECTION 4 PLATFORM

FIGURE 4-3.FOLDDOWN HANDRAILS INSTALLATIONS (1532E2 & 1932E2)

3120738

SECTION 4

PLATFORM

FIGURE 4-3. FOLDDOWN HANDRAILS INSTALLATIONS (1532E2 & 1932E2) FIG & ITEM #

PART NUMBER

0258667 1 2 3 4 5 6 7 8 9 10 11 12

0100011 0641605 0901870 1060379 1260136 1271404 1840018 2600231 2820097 2940064 3010088 3300151 2080063

13 3300356 2080064 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

31 32

33 34

3120738

3340612 3422219 3422369 3520072 3571061 3571145 3641301 3641302 3641303 3641304 3641305 3641306 3641307 3760170 3820020 3860085 Use 3860095 3860095 3911424 3911428 3911428 3911432 3911432 3911532

DESCRIPTION FOLDDOWN HANDRAILS INSTALLATIONS (1532E2 & 1932E2) DRYWALL GATE Loctite #242 Bolt 3/8”-16NC x 5/8” (Prior to S/N 108888) Bracket Cable, Lanyard Chain Channel, Slide Cable Carrier (Prior to S/N 103151) Hinge Tubing, Vinyl Snap-Latch Link Nut Options: Acorn 1/4”-20NC (Prior to S/N 98211) Nylon Lock Nut 1/4” - 20NC (S/N 98211 to Present) Nut Options: Acorn 5/16”-18NC (Prior to S/N 98211) Nylon Lock Nut 5/16” - 18NC (S/N 98211 to Present) Pad, Nylon Cover (Black) Pin, Snapper Pin, Quick Release Plug, Cap Plate, Placard Plate, Placard Rail Weldment - Right Side Platform Rail Weldment - Right Side Platform Rail Weldment - Extension Rail Weldment - Extension Top Rail Weldment - Top Rail Weldment - Left Side Top Rail Weldment - Vertical Support Ring, Quick Release Rivet Roller Roller Options: Prior to S/N 79527 (Was p/n 3860087) S/N 79527 to Present Screw 1/4”-20 1 1/2” Screw Options: Screw 1/4”-20 x 1 3/4” (Prior to S/N 98211) Screw 1/4”-20 x 2” (S/N 98211 to Present) Screw 1/4”-20 x 2” Screw 5/16”-18NC x 2”

QTY.

REV.

Ref. Ref.

L

A/R 4 4 4

S E C T I O N

2ft/.6m

2 1 2 2ft/61cm

1 2 A/R

4 P L A T F O R M

A/R

1.5ft/46cm

4 3 6 1 1 1 1 1 1 2 1 2 4 6 2 2

2 6

12 4

4-11

SECTION 4

PLATFORM

FIGURE 4-3. FOLDDOWN HANDRAILS INSTALLATIONS (1532E2 & 1932E2) (CONTINUED) FIG & ITEM #

PART NUMBER

35

S E C T I O N

36 37 38 39 40

41

3911428 Use 3911536

42 43

3911536 3911408 1320270

Tape, UHMW Options: Prior to S/N 112677 S/N 112677 to Present Tube, Extension Top Flatwasher 1/4” Narrow Flatwasher 5/16” Narrow Retainer, Rail Screw 1/4” - 20 x 1 5/8” (Prior to S/N 76497) (Was 3911426) S/N 76497 to Present Screw 5/16” - 18 2 1/8” (Prior to S/N 76497) Was P/N 3911534 S/N 76497 to Present Screw (S/N 103151 to Present) Clamp (S/N 103151 to Present)

0271553

Lanyard Installation (Not Shown)

Ref.

1703175 1704277 3840732

Decal, Lanyard Decal, Lanyard Attach Graphic Rod, Safety Belt Attach

2 2 1

101 102 103

2901975

4-12

QTY.

4420062 4420062 4567710 4711400 4711500 4845829 Use 3911428

4 P L A T F O R M

DESCRIPTION

——————— Drywall Gate - 1/2 Swing (Includes Items 6, 18-24, 26 and 36)

REV.

A/R 6ft/1.8m

12 2 11 4 2 12

6

3 3

1

B

3

3120738

SECTION 4

PLATFORM

FIGURE 4-3. FOLDDOWN HANDRAILS INSTALLATIONS (1532E2 & 1932E2) (CONTINUED) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S E C T I O N 4 P L A T F O R M

3120738

4-13

4-14

40

44

37

30 1 45 11

1 10

46

52

49

53

7

16

50

6

41

1 10 51

34

32

35

24

1 11

31

1 11

1 11

29

24

51

4

10 30

23 43

26

25 9 4

OR

8

22

36

1 10 26 30

15

1 2

23

5

10

51

45

45

33

12

1 11

20

3

S E C T I O N

46

1 10 39

28

18

P L A T F O R M

1 38 42 47

48

33

14

17

SECTION 4 PLATFORM

FIGURE 4-4.STANDARD HANDRAILS INSTALLATIONS (2032E2)

3120738

SECTION 4

PLATFORM

FIGURE 4-4. STANDARD HANDRAILS INSTALLATIONS (2032E2) FIG & ITEM #

PART NUMBER

0257562 0257941 0257951 1 2 3 4 5 6 7 8 9 10

0100011 0641605 1060379 1260136 1271339 1840017 2820097 2940064 3010088 3300151 2080063

11 3300356 2080064 12 13 14 15 16 17 18

3422219 3520072 3570925 3641200 3641201 3641202 3641238 3641238 3641309

19 20 21 22

23 24 25 26

3120738

4567738 Not Used 3911426 Not Used 3911444 2080065 3911532 4420076 3911424 3911428 3911432

DESCRIPTION STANDARD HANDRAILS INSTALLATIONS (2032E2) OPTIONS: STANDARD GATE DRYWALL GATE - FULL SWING DRYWALL GATE - 1/2 SWING Loctite #242 Bolt 3/8”-16NC x 3” (Prior to S/N 108888) Cable, Lanyard (Prior to S/N 47798) Chain Channel, Slide Cable Carrier (Prior to S/N 103151) Tubing, Vinyl Snap-Latch Link Nut Options: Acorn 1/4”-20NC (Prior to S/N 98211) Nylon Lock Nut 1/4” - 20NC (S/N 98211 to Present) Nut Options: Acorn 5/16”-18NC (Prior to S/N 98211) Nylon Lock Nut 5/16” - 18NC (S/N 98211 to Present) Pin, Quick Release (Prior to S/N 47798) Plug, Cap (Prior to S/N 51201) Plate, Placard Rail Weldment - Left Side Platform Rail Weldment - Right Side Platform Rail Weldment - Extension Rail Weldment - Rear Entry Options: Standard Gate Drywall Gate with Full Swing (Prior to S/N 51201) Drywall Gate with Full Swing (S/N 51201 to Present) Drywall Gate with 1/2 Swing

QTY.

REV.

Ref. Ref. Ref. Ref.

O P N

A/R 4 2 2ft/.6m

2 1 2ft/61cm

1 2 A/R

4 P L A T F O R M

A/R

2 4 1 1 1 1 1

Screw 1/4”-20 1 5/8” (Prior to S/N 47798)

2

Screw Options (Standard Gate Only): Screw 1/4”-20 x 2 3/4” (Prior to S/N 98211) Screw 1/4”-20 x 3” (S/N 98211 to Present)) Screw 5/16”-18NC x 2” Tape, UHMW (6” Long) Screw 1/4”-20 1 1/2” Screw 1/4”-20 x 1 3/4” (Prior to S/N 51201) Screw 1/4”-20 x 2” (S/N 51201 to Present)

4

S E C T I O N

A/R 12 A/R A/R A/R

4-15

SECTION 4

PLATFORM

FIGURE 4-4. STANDARD HANDRAILS INSTALLATIONS (2032E2) (CONTINUED) FIG & ITEM #

PART NUMBER

27

28 29

S E C T I O N 4 P L A T F O R M

Not Required 1271352 1271352 3340612

30 31 32

Not Required Use 3860095 3860095 4711400 3860085 Use 1060329

33 34 35 36 37 38

1060697 1060329 3820020 3422369 3760170 4845829 2940074 3300432

39 40 41 42

3430418 3450202 3520072 3911008

43

3911536

44

4-16

45 46 47

4160177 4160200 4711500 4740476 4751000

48 49

4845790 4845826

50

4845827

51 52 53

3911534 3911408 1320270

DESCRIPTION Channel, Slide Options: Standard Gate Drywall Gate with Full Swing (Prior to S/N 51201) Drywall Gate with 1/2 Swing Pad, Nylon Cover Roller Options: Prior to S/N 51201 Prior to S/N 79527 (Was P/N 3860087) S/N 79527 to Present Flatwasher 1/4” (S/N 51201 to Present) Roller (S/N 51201 to Present) Cable, Lanyard (Prior to S/N 76505) Was P/N 1060695 S/N 76505 to S/N 103769 S/N 103769 to Present Rivet (S/N 51201 to Present) Pin, Plunger (S/N 51201 to Present) Ring, Quick Release (S/N 47798 to Present) Retainer, Rail (S/N 51201 to Present) Latch (Drywall Gate with 1/2 Swing Only) Nut, Acorn #10-24NC (Drywall Gate with 1/2 Swing Only) Pin, Clevis (Drywall Gate with 1/2 Swing Only) Pin. Cotter (Drywall Gate with 1/2 Swing Only) Plug, Cap (Drywall Gate with 1/2 Swing Only) Screw #10-24NC x 1/2” (Drywall Gate with 1/2 Swing Only) Screw 5/16”-18NC x 2 1/4” (Drywall Gate with 1/2 Swing Only) Spring, Hinge (Drywall Gate with 1/2 Swing Only) Options: Prior to S/N 111642 S/N 111642 to Present Flatwasher 5/16 Narrow Washer Thrust (Drywall Gate with 1/2 Swing Only) Flatwasher #10 Wide (Drywall Gate with 1/2 Swing Only) Weldment, Gate (Drywall Gate with 1/2 Swing Only) Weldment, Support (Drywall Gate with 1/2 Swing Only) Weldment, Support (Drywall Gate with 1/2 Swing Only) Screw 5/16” - 18 x 2 1/8” (S/N 98211 to Present) Screw (S/N 103151 to Present) Clamp (S/N 103151 to Present)

QTY.

REV.

A/R 0 2 1 1.5ft/46cm

A/R 0 2 2 A/R 2 1

6 3 1 2 1 6 2 2 3 4 2 2

A/R 4 4 1 1 1 6 3 3

3120738

SECTION 4

PLATFORM

FIGURE 4-4. STANDARD HANDRAILS INSTALLATIONS (2032E2) (CONTINUED) FIG & ITEM #

101 102 103

PART NUMBER

DESCRIPTION

0271553

Lanyard Installation (Not Shown)

1703175 1704277 3840732

Decal, Lanyard Decal, Lanyard Attach Graphic Rod, Safety Belt Attach ——————— Standard Gate (Includes Items 5, 14-17) Drywall Gate - Full Swing (Includes Items 5, 14-17) Drywall Gate - 1/2 Swing (Includes Items 4, 14-17, 48 - 50)

2901977 2901977 2901979

QTY.

REV.

Ref.

B

2 2 1 1 1 1

2 2 3

S E C T I O N 4 P L A T F O R M

3120738

4-17

4-18

31

1 13

17 38

40

15

10

12 6

18

1 13

37

18

3

25

33

31

31

4

16

1 14

22

34

1 14

12 11

31 38 17

4

34

1 13

3

4 20

9

43

24

42

19 27

23

21

17

1 2

16 1 13

3

7

1 14 39

5

8

26

OR

4

13 40

32

1 31 13

35

S E C T I O N

28

43

7

43

36

P L A T F O R M 41

45

44

1 14

33

1 31 13

SECTION 4 PLATFORM

FIGURE 4-5. FOLDDOWN HANDRAILS INSTALLATIONS (2032E2 / 2632E2)

3120738

SECTION 4

PLATFORM

FIGURE 4-5. FOLDDOWN HANDRAILS INSTALLATIONS (2032E2 / 2632E2) FIG & ITEM #

PART NUMBER

DESCRIPTION FOLDDOWN HANDRAILS INSTALLATION OPTIONS: (2032E2) / 2632E2)

0258666 1 2 3 4 5

6 7 8 9 10 11 12 13

0100011 0641605 0901870 1060379 Use 1060329 1060329 1260136 1271339 1840017 2600231 2820097 2940064 3010088 3300151 2080063

14 3300356 2080064 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

3120738

3340612 3422219 3422369 3520072 3571060 3571061 3641269 3641270 3641271 3641272 3641295 3760170 3820020 3860085 3911424 3911430 3911432 3911532 4420076

DRYWALL GATE - FULL SWING Loctite #242 Bolt 3/8”-16NC x 3” (Prior to S/N 108888) Bracket Weldment Cable, Lanyard Cable, Lanyard (Was P/N 1060697) (Prior to S/N 103769) (S/N 103769 to Present) Chain Channel, Slide Cable Carrier (Prior to S/N 103151) Hinge Tubing, Vinyl Snap-Latch Link Nut Options: Acorn 1/4”-20NC (Prior to S/N 98211) Nylon Lock Nut 1/4” - 20NC (S/N 98211 to Present) Nut Options: Acorn 5/16”-18NC (Prior to S/N 98211) Nylon Lock Nut 5/16” - 18NC (S/N 98211 to Present) Pad, Nylon Cover Pin, Snap Pin, Plunger Plug, Cap Plate, Placard Plate, Placard Rail Weldment - Platform Right Side Bottom Section Rail Weldment - Platform Left Side Bottom Section Rail Weldment - Extension Front Bottom Section Rail Weldment - Extension Front Top Section Rail Weldment - Platform Rear Ring Rivet Roller Screw 1/4”-20 x 1 1/2” Screw 1/4”-20 x 1 3/4” (Prior to S/N 98211) Screw 1/4”-20 x 2” Screw 5/16”-18NC x 2” Tape, UHMW

QTY.

REV.

Ref.

Ref.

P

S E C T I O N

1 4 4 4 1

2ft/.6m

2 1 2

4

2ft/61cm

1 2 A/R

P L A T F O R M

A/R

1.5ft/46cm

4 3 8 1 1 1 1 1 1 1 5 9 2 2 6 18 4 12

4-19

SECTION 4

PLATFORM

FIGURE 4-5. FOLDDOWN HANDRAILS INSTALLATIONS (2032E2 / 2632E2) (CONTINUED) FIG & ITEM #

PART NUMBER

34

43

3911426 3911428 Use 3911536

44 45

3911536 3911408 1320270

Rail Weldment - Platform Right & Left Sides Top Sections Options: Prior to S/N 49450 S/N 49450 to Present Rail Weldment - Extension Right Side Top Section Rail Weldment - Extension Left Side Top Section Options: Prior to S/N 82160 S/N 82160 to Present Rail Weldment - Platform Rear Left & Right Top Sections Retainer, Rail Roller Options: Prior to S/N 51201 Prior to S/N 79527 (Was p/n 3860087) S/N 79527 to Present Flatwasher 1/4” Narrow (S/N 52645 to Present) Flatwasher 5/16” Narrow (S/N 60838 to Present) Screw 1/4” - 20 x 1 5/8” Options: (Not Shown) Prior to S/N 76505 S/N 76505 to Present Screw 5/16” - 18 x 2 1/8” (Prior to S/N 76505) Was P/N 3911534 S/N 76505 to Present Screw (S/N 103151 to Present) Clamp (S/N 103151 to Present)

0271553

Lanyard Installation (Not Shown)

1703175 1704277 3840732

Decal, Lanyard Decal, Lanyard Attach Graphic Rod, Safety Belt Attach ——————— Drywall Gate - Full Swing (Includes Items 7, 19-24, 34, 35 and 37)

35 36

S E C T I O N

37 38 39

4

40 41 42

P L A T F O R M

101 102 103

4567610 3641311 4567611

4567615 4567611 4845825 4845829 Not Required Use 3860095 3860095 4711400 4711500

2901980

4-20

DESCRIPTION

QTY.

REV.

2

1 1

2 2 A/R 0 2 2 11 8 24

6

3 3 Ref.

B

2 2 1 1

3

3120738

SECTION 4

PLATFORM

FIGURE 4-5. FOLDDOWN HANDRAILS INSTALLATIONS (2032E2 / 2632E2) (CONTINUED) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S E C T I O N 4 P L A T F O R M

3120738

4-21

4-22

47 28 12 1

28 9 41

18

31

39

1 10 15 45

13

37

39

29

1 10 18

18 42

3

27

51

40

16

44

33

17

31

4 31

14

1 11

6

22

35

1 11

1 10 31 43 39

18

31 45 15

4

P L A T F O R M 51

35 3 1 10

4 38

7

51

24

8 30

20

19 26

OR

23

10 39

15

1 2

10 1

14

3

53

52

21

25

1 11

5

46

6

S E C T I O N

48

32

31 10 1

4

36

1 34 11

31 10 1

SECTION 4 PLATFORM

FIGURE 4-6.FOLDDOWN HANDRAILS INSTALLATIONS (2632E2)

3120738

SECTION 4

PLATFORM

FIGURE 4-6. FOLDDOWN HANDRAILS INSTALLATIONS (2632E2) FIG & ITEM #

PART NUMBER

0257952 1 2 3 4 5

6 7

8 9 10

0100011 0641605 0901870 1060379 Use 1060329 1060329 1271339 1840018 1320270 2600231 2940074 3300151 2080063

11 3300356 2080064 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

3120738

3300432 3340612 3422219 3422369 3430418 3450202 3520072 3571060 3571061 3641269 3641270 3641271 3641272 3760170 3820020 3860085 3911008 3911424 3911428 3911432 3911532

DESCRIPTION FOLDDOWN HANDRAIL INSTALLATION (2632E2) OPTIONS: DRYWALL GATE - 1/2 SWING Loctite #242 Bolt 3/8”-16NC x 3” (Prior to S/N 108888) Bracket Weldment Cable, Lanyard Cable, Lanyard (Was P/N 1060697) (Prior to S/N 103769) (S/N 103769 to Present) Channel, Slide Cable Carrier Options: Dust (Prior to S/N 103151) Clamp (S/N 103151 to Present) (Not Shown) Hinge Latch Nut Options: Acorn 1/4”-20NC (Prior to S/N 98211) Nylon Lock Nut 1/4” - 20NC (S/N 98211 to Present) Nut Options: Acorn 5/16”-18NC (Prior to S/N 98211) Nylon Lock Nut 5/16” - 18NC (S/N 98211 to Present) Nut, Acorn #10-24NC Pad, Nylon Cover Pin, Snap Pin, Plunger Pin, Clevis Pin, Cotter 1/16” x 1/2” Plug, Cap Plate, Placard Plate, Placard Rail Weldment - Platform Right Side Bottom Section Rail Weldment - Platform Left Side Bottom Section Rail Weldment - Extension Front Bottom Section Rail Weldment - Extension Front Top Section Ring Rivet Roller Screw #10-24NC x 1 1/2” Screw 1/4”-20NC x 1 1/2” Screw 1/4”-20NC x 1 3/4” Screw 1/4”-20NC x 2” Screw 5/16”-18NC x 2”

QTY.

REV.

Ref. Ref.

Q

1 4 4 4 1

S E C T I O N

2 A/R 1 3 2 1 39

4 P L A T F O R M

12

4 1.5ft/46cm

4 3 2 2 11 1 1 1 1 1 1 5 9 4 4 4 12 20 6

4-23

SECTION 4

PLATFORM

FIGURE 4-6. FOLDDOWN HANDRAILS INSTALLATIONS (2632E2) (CONTINUED) FIG & ITEM #

PART NUMBER

33

4 P L A T F O R M

36 37 38

4567610 3641311 4567611 4567614 4567615

39 40 41 42

4711400 4740476 4845790 4845825

43 44 45 46

47 48 49

4845826 4845827 4845829 4566849 Use 3860095 3860095 4751000 4751500 3911426

50

3911534

51 52 53

3911536 3911408 1320270 0271553

Lanyard Installation (Not Shown)

Ref.

1703175 1704277 3840732

Decal, Lanyard Decal, Lanyard Attach Graphic Rod, Safety Belt Attach

2 2 1

2901981

Drywall Gate - 1/2 Swing (Includes Items 6, 19-24, 35, 36, 41-44)

1

101 102 103

4-24

QTY.

Spring, Hinge Options: Prior to S/N 111642 S/N 111642 to Present Tape, UHMW Rail Weldment - Platform Right & Left Sides Top Sections Options: Prior to S/N 49450 S/N 49450 to Present Rail Weldment - Extension Right Side Top Section Rail Weldment - Platform Rear Rail Weldment - Extension Left Side Top Section (Prior to S/N 93070 Only) Flatwasher 1/4” Narrow Thrustwasher Gate, Self-Closing Rail Weldment - Platform Rear Left & Right Top Sections Rail, Support (Right Side Rear) Rail, Support (Left Side Rear) Retainer, Rail Tube, Spacer (Prior to S/N 52645) Roller (S/N 52645 to S/N 79527) (Was p/n 3860087) Roller (S/N 79527 to Present) Flatwasher #10 Wide Flatwasher 5/16” Narrow Screw 1/4” - 20 x 1 5/8” (S/N 98211 to Present) (Not Shown) Screw 5/16” -18 x 2 1/8” (S/N 98211 to Present) (Not Shown) Screw 5/16”-18NC x 2 1/4” Screw (S/N 103151 to Present) Clamp (S/N 103151 to Present)

34 35

S E C T I O N

DESCRIPTION

4160177 4160200 4420076

REV.

2

12ft/3.6m

2

2 1 1 17 4 1 2 1 1 2 2 2 2 4 4 12 2 6 3 3 B

5

3120738

SECTION 4

PLATFORM

FIGURE 4-6. FOLDDOWN HANDRAILS INSTALLATIONS (2632E2) (CONTINUED) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S E C T I O N 4 P L A T F O R M

3120738

4-25

4-26

2

18

21

34

5

30

32

11 28

38 1 13

17

1 13

37

12

7 18

10

41

31 43 26

1 30 13

24

1 14

2 4

9

34

43

1 13

20

28

13

30

6

8

43 40

30

OR

43

13 41

13 1

17

32

28

19

27

14 1

46

1 14

25

47

3

42

27

9

23 2

1 15

S E C T I O N

1 30 13

16

24

1 33 14

6

P L A T F O R M 36

4 1 13

22 1 14

18

16 1 13

4

35

SECTION 4 PLATFORM

FIGURE 4-7.FOLDDOWN HANDRAILS INSTALLATIONS (2646E2 & 3246E2)

3120738

SECTION 4

PLATFORM

FIGURE 4-7. FOLDDOWN HANDRAILS INSTALLATIONS (2646E2 & 3246E2) FIG & ITEM #

PART NUMBER

0257745 0257953 1 2 3

4 5 6 7

0100011 0901870 Use 1060329 1060329 1060379 1260136 1271339 Not Required 1271352 4845829

8 9 10 11 12 13

1840017 2600231 2820097 2940064 3010088 3300151 2080063

14 3300356 2080064 15 16 17 18 19 20

0641605 3422219 3422369 3520072 3570926

3641290 3641296 21

22 23 24

3120738

3641291 3641297 3641219 3641275 3641286

DESCRIPTION FOLDDOWN HANDRAILS INSTALLATIONS (2646E2 & 3246E2) OPTIONS: STANDARD GATE DRYWALL GATE - FULL SWING Loctite #242 Bracket Weldment Cable, Lanyard (Was 1060697) (Prior to S/N 103769) (S/N 103769 to Present) Cable, Lanyard Chain Channel, Slide Channel, Slide Options: Standard Gate Drywall Gate with Full Swing (Prior to S/N 51201) Drywall Gate with Full Swing (S/N 51201 to Present) Cable Carrier (Prior to S/N 103151) Hinge Tubing, Vinyl Snap-Latch Link Nut Options: Acorn 1/4”-20NC (Prior to S/N 98211) Nylon Lock Nut 1/4” - 20NC (S/N 98211 to Present) Nut Options: Acorn 5/16”-18NC (Prior to S/N 98211) Nylon Lock Nut 5/16” - 18NC (S/N 98211 to Present) Bolt 3/8”-16NC x 5/8” (Prior to S/N 108888) Pin, Snap Pin, Plunger Plug, Cap Plate, Placard Rail Weldment - Platform Right Side Bottom Section Options: Prior to S/N 82160 S/N 82160 to Present Rail Weldment - Platform Left Side Bottom Section Options: Prior to S/N 82160 S/N 82160 to Present Rail Weldment - Extension Front Bottom Section Rail Weldment - Extension Front Top Section Rail Weldment - Platform Rear Right & Left Top Section

QTY.

REV.

Ref. Ref. Ref.

V V

S E C T I O N

1 4 1

4 2ft/.6m 2 A/R 0 2 2

4

1 4 2ft/61cm 1 2 A/R

P L A T F O R M

A/R

4 4 3 8 1 1

1

1 1 2

4-27

SECTION 4

PLATFORM

FIGURE 4-7. FOLDDOWN HANDRAILS INSTALLATIONS (2646E2 & 3246E2) (CONTINUED) FIG & ITEM #

PART NUMBER

25 26

3760170

27 28 29 30 31 32 33 34 35 36

S E C T I O N

37 38 39 40

4 P L A T F O R M

3641247 3641310 3820020 3911428 3911430 3911432 3860085 3911532 4420076 4567315 4567318 4567346 3340612 3911444 3820020

41 42 43

Not Required Use 3860095 3860095 4711400 4711500 Use 3911536

44 to 45 46 47

3911536 Not Used 3911408 1320270

101 102 103

Ring, Quick Release Rail Weldment Options: Rail Weldment (Prior to S/N 99066 Only) Rail Weldment (S/N 99066 to Present) Rivet Screw (1/4”-20 x 1 1/4”) Screw 1/4”-20 x 1 3/4” (Prior to S/N 99066 Only) Screw 1/4”-20 x 2” Roller Screw 5/16”-18NC x 2” Tape, UHMW Rail Weldment - Platform Right Side Bottom Section Rail Weldment - Extension Right Side Top Section Rail Weldment - Extension Left Side Top Section (Prior to S/N 99066 Only) Pad, Nylon Cover Screw 1/4”-20 x 2 3/4” Rivet (S/N 51201 to Present) Roller Options: Prior to S/N 51201 Prior to S/N 79527 (Was p/n 3860087) S/N 79527 to Present Flatwasher 1/4” Narrow (S/N 51201 to Present) Flatwasher 5/16” Narrow (S/N 51201 to Present) Screw 5/16” - 18 x 2 1/8” (Prior to S/N 76503) Was P/N 3911534 S/N 76503 to Present Screw (S/N 103151 to Present) Clamp (S/N 103151 to Present)

QTY.

A/R A/R A/R A/R 2 4 12ft/3.6m

2 2 1 1.5ft/46cm

A/R 2 A/R 0 2 2 8 4 A/R

3 3

Lanyard Installation (Not Shown)

Ref.

1703175 1704277 3840732

Decal, Lanyard Decal, Lanyard Attach Graphic Rod, Safety Belt Attach

2 2 1

Standard Gate (Includes Items 6, 19-24, 34-36) Drywall Gate - Full Swing

REV.

1 1

0271553

2901982 Not Available

4-28

DESCRIPTION

1

B

4

3120738

SECTION 4

PLATFORM

FIGURE 4-7. FOLDDOWN HANDRAILS INSTALLATIONS (2646E2 & 3246E2) (CONTINUED) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S E C T I O N 4 P L A T F O R M

3120738

4-29

SECTION 4

PLATFORM

FIGURE 4-8.PLATFORM CONSOLE BOX ASSEMBLIES (STANDARD CONTROL MACHINES)

S E C T I O N 4 P L A T F O R M

4-30

3120738

SECTION 4

PLATFORM

FIGURE 4-8. PLATFORM CONSOLE BOX ASSEMBLIES (STANDARD CONTROL MACHINES) FIG & ITEM #

PART NUMBER 0258462 0258458

0258463 0273152

0258459 0273154

0258464 0273152

0258460 0273154

1

2 3

Not Required 0140011 0641404 0861147 0861174

4 Use 1060329 1060329 5

6 7

1600268 1600295 1703803 Use 2420201

8 Not Required 2920026 9 Not Required 2920094

3120738

DESCRIPTION

QTY.

REV.

PLATFORM CONSOLE BOX ASSEMBLIES OPTIONS: Without Tilt Indicators (Built with Relays) Without Tilt Indicators & With Battery Discharge Indicator (Built with Relays) With Tilt Indicators (Built with PC Board) Options: (Prior to S/N 112511) (S/N 112511 to Present) With Tilt Indicators & Battery Discharge Indicator (Built with PC Board) Options: (Prior to S/N 112511) (S/N 112511 to Present) With Tilt Indicators & Cut-Out (Built with PC Board) Options: (Prior to S/N 112511) (S/N 112511 to Present) With Tilt Indicators, Cut-Out & Battery Discharge Indicator (Built with PC Board) (Prior to S/N 112511) (S/N 112511 to Present) NOTE: SHOULD A NEW CONSOLE BOX HAVE BEEN ORDERED FOR A MACHINE BUILT PRIOR TO S/N 71662, REPLACEMENT BOX WOULD HAVE THE PC BOARD INSTEAD OF THE RELAYS. IDENTIFY CONFIGURATION BEFORE ORDERING REPAIR PARTS.

Ref. Ref. Ref.

C C

Alarm Options: Without Tilt Indicators With Tilt Indicator Bolt 1/4”-20NC x 1/2” Box, Platform Without Tilt Indicators With Tilt Indicator Cable, Lanyard Options: Prior to S/N 111924 (Was P/N 1060492) S/N 111924 to Present Controller Assembly Options (See Figure 4-9 for Breakdown): Prior to S/N 59220 S/N 59220 to Present Decal - Relay Function (Prior to S/N 71662 Only) Gauge, Battery Discharge Indicator (Was 2420186) (Optional - When Equipped) Lamp, Indicator Options: Without Tilt Indicators With Tilt Indicators Bulb, Light Options: Without Tilt Indicators With Tilt Indicators

Ref. Ref. Ref. Ref.

I A

Ref. Ref. Ref.

I A

Ref. Ref. Ref.

I A

Ref. Ref. Ref.

H A

S E C T I O N 4

A/R 0 1 4 1

1

1

1 1 A/R 0 1 A/R 0 1

4-31

P L A T F O R M

SECTION 4

PLATFORM

FIGURE 4-8. PLATFORM CONSOLE BOX ASSEMBLIES (STANDARD CONTROL MACHINES) (CONTINUED) FIG & ITEM #

PART NUMBER

10 3252603 3252601

S E C T I O N

3252604 3252602 11 12 13 14 15 16 17 18 19 20 21 22 22A 23

4 P L A T F O R M

3311001 3421453 3641237 3740129 3760170 3790012 3900177 3900178 4060802 4360267 4360328 4360339 7012593 4360289 4360475 7012612 7020176

23A

24 25 26 27 28 29 30 31 32 33 34

7012611 7020175 4420008 4460495 4460496 4460497 4740066 4740120 4751000 4761000 4761400 4845755

4922142 Not Available 4922143 4922371 4922143

4-32

DESCRIPTION Lid, Nameplate Options: Without Tilt Indicators/ Without Battery Discharge Indicator Without Tilt Indicators/ With Battery Discharge Indicator With Tilt Indicators/ Without Battery Discharge Indicator With Tilt Indicators/ With Battery Discharge Indicator Nut #10-24NC Snap-Pin Rail (Prior to S/N 71662 Only) Relay, DPDT (Prior to S/N 71662 Only) Ring, Quick Release O-Ring Screw, Plastite #8 x 1/2” Screw, Plastite #10-32NF x 1/2” Guard, Switch Switch, Contact - N.O. Switch, Toggle Switch, Push Button (Enable) Boot, Green Switch, Emergency Stop Options: Switch Prior to S/N 69428 Switch S/N 69428 to Present Boot (Use with 4360289 Switch) Block, Contact (Use with 4360475 Switch) Cap Options: Cap (Use with 4360289 Switch) Cap (Use with 4360475 Switch) Tape Connector, Electrical Lockwasher, Receptacle Nut, Receptacle Thrustwasher, Bronze Washer, Nylon Flatwasher #10 Lockwasher #10 Lockwasher 1/4” Bracket, Hanger Harness - Platform Control Box Options (Not Shown - See Section 7 for Breakdown): Without Tilt Indicators (Prior to S/N 71662) Without Tilt Indicators (S/N 71662 to Present) With Tilt Indicators (Prior to S/N 71662) With Tilt Indicators (S/N 71662 to Present) (Has 5 Pin & 6 Pin Connectors at PC Board) With Tilt Indicators & Cut-Out (Prior to S/N 71662)

QTY.

REV.

1

2 1 1 A/R 1 2 6 4 2 1 1 1 1 1

1 1 1

3ft/.9m

1 1 1 1 4 A/R 2 4 1 1

3120738

SECTION 4

PLATFORM

FIGURE 4-8. PLATFORM CONSOLE BOX ASSEMBLIES (STANDARD CONTROL MACHINES) (CONTINUED) FIG & ITEM #

PART NUMBER

34 (cont’d)

4922372

35

4922062

36 37

4360336

Use 0610149

0610149 0610133

DESCRIPTION With Tilt Indicators & Cut-Out (S/N 71662 to Present) (Has 7 Pin & 6 Pin Connectors at PC Board) Harness - Platform Relay (Prior to S/N 71662 Only) (Not Shown - See Section 7 for Breakdown) Switch, Toggle Board, PC Logic Module Options (S/N 71662 to Present Only): Machines with Tilt Indicator (Has 5 Pin & 6 Pin Connectors & 2 White Blocks) (Prior to S/N 112511) (Was P/N 0610132) (S/N 112511 to Present) Machines with Tilt Indicator & Cut-Out (Has 7 Pin & 6 Pin Connectors & 3 White Blocks) HORN INSTALLATION (OPTIONAL)

101

4360387

Switch, Push Button

QTY.

REV.

1

S E C T I O N

1 1

Ref.

4

1

P L A T F O R M

3120738

4-33

SECTION 4

PLATFORM

FIGURE 4-9.PLATFORM CONSOLE BOX ASSEMBLIES (PROPORTIONAL CONTROL MACHINES) 13 8

S E C T I O N

19 11 7

13

5

4

14 24

27

P L A T F O R M

18 18A 23 28

2 10

30

7 1

17

9 13

101 29

12

22

25 4 15

26

3

16 1 6 13 21 20

4-34

3120738

SECTION 4

PLATFORM

FIGURE 4-9. PLATFORM CONSOLE BOX ASSEMBLIES (PROPORTIONAL CONTROL MACHINES) FIG & ITEM #

PART NUMBER 0258108 0258109 0258111 0258112

1 2 3 4

5 6 7 8 9 10 11 12 13 14 15 16

0140011 0181847 0610123 0861256 0861235 0861255 0861254 0902485 0902499 1600282 1670869 2420176 2560141 3252610 3310601 3900265 3900178 3900226 3900227 0641404

17 4060914 4060976 18 4360289 4360475 7012612 7020176 18A 7012611 7020175 19

20 21 22 23

3120738

4360453 4360454 4460470 4460471 4460613 4740066

DESCRIPTION CONSOLE BOX ASSEMBLY OPTIONS: Console Box with Tilt Light Console Box without Tilt Light Console Box With Battery Indicator and Tilt Console Box With Battery Indicator Alarm (W/Tilt Light Only) Angle, Latch Card, Circuit Box, Platform Options: With Battery Indication and Tilt Light Without Tilt Light With Tilt Light With Battery Indicator Hanger, Bracket Bracket Controller Assembly (See Figure 4-10 for Breakdown) Cover, Bezel Gauge, Battery Indicator (with Battery Indicator Only) Thumbscrew Lid, Nameplate Nut #6-32 Self Tapping #8-18 x 3/4” Screw, Plastite #10-32 x 1/2” Screw, Plastite #8 x 1/2” Hardware Options: Screw, Plastite 1/4”-20NC x 1/2” (Prior to S/N 85825) Bolt 1/4”-20NC x 1/2” (S/N 85825 to Present) Shield, Back Cover Options: Prior to S/N 61362 S/N 61362 to Present Switch, Emergency Stop Options: Switch Prior to S/N 69428 Switch S/N 69428 to Present Boot (Use with 4360289 Switch) Block, Contact (Use with 4360475 Switch) Cap Options: Cap (Use with 4360289 Switch) Cap (Use with 4360475 Switch) Switch, Keypad Options: With Tilt Light Without Tilt Light Nut, Terminal Lockwasher, Terminal Connector, Electrical Washer, Thrust (Bronze) (Prior to S/N 69428 Only)

QTY.

REV.

Ref. Ref. Ref. Ref.

H E H E

1 1 1 1 1 1 1 1 1 1

S E C T I O N 4 P L A T F O R M

1 1 1 1 2 A/R 4 2 4

1

1

1 1 1

1 1 1 1 1 1

4-35

SECTION 4

PLATFORM

FIGURE 4-9. PLATFORM CONSOLE BOX ASSEMBLIES (PROPORTIONAL CONTROL MACHINES) (CONTINUED) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

24 25 26 27

4740120 4760600 4761400 4922183

4 2 4 1

28

4922184

29 30

4460466 1704260

Washer, Nylon Lockwasher #6 Lockwasher 1/4” Harness - Membrane Pad (See Section 7 for Breakdown) Harness - Platform Control Box (See Section 7 for Breakdown) Seal, Terminal Decal - EMS (With Battery Indicator and Tilt Only)

S E C T I O N

0259655 101

4360387

HORN COMPONENTS INSTALLATION Switch, Push Button

REV.

1 7 A/R Ref.

B

1

4 P L A T F O R M

4-36

3120738

SECTION 4

PLATFORM

FIGURE 4-9. PLATFORM CONSOLE BOX ASSEMBLIES (PROPORTIONAL CONTROL MACHINES) (CONTINUED) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S E C T I O N 4 P L A T F O R M

3120738

4-37

SECTION 4

PLATFORM

FIGURE 4-10.CONTROLLER ASSEMBLY (STANDARD CONTROLS MACHINES)

2 2G

S E C T I O N

2 2J

2 2B

2 2C

2 2F

2 2E

2 2A

2 2D

4 P L A T F O R M

2 2H

1B

1A

1

4 3

3A

4-38

3120738

SECTION 4

PLATFORM

FIGURE 4-10. CONTROLLER ASSEMBLY (STANDARD CONTROLS MACHINES) FIG & ITEM #

PART NUMBER 1600268 1600295

1 1A 1B 1C

7011990 7020521 Not Serviced Use 7020520 7020502

2B 2C

Not Required 7020522 7011991 7020500 7020505 7020501 Use 7020541

2D

7011996

2E

Use 7020541

2F 2G 2H 2J

7003791 7011997 7011998 7003790

2 2A

3 7011999 7020523 4460265 4460268 3A

4 5

6

3120738

Use 7016362 Not Available Not Serviced Not Required 7020524 7011987

DESCRIPTION CONTROLLER ASSEMBLIES PRIOR TO S/N 59220 - Stamped ID # Ending with 1619 S/N 59220 TO PRESENT - Stamped ID # Ending with 1676 Mechanical Assembly (Prior to S/N 59220) Mechanical Assembly (S/N 59220 to Present) Handle Assembly Boot (was p/n 7003778) Gasket Holder, Magnet Options (Not Shown): Prior to S/N 59220 S/N 59220 to Present Grip Assembly Switch, Rocker Switch, Separator Switch, Push Button - Red Grip - Right Half (was p/n 7011993 & p/n 7020531) Pin, Grooved Grip - Left Half (was p/n 7011994 & p/n 7020532) Actuator, Switch Trigger Screw Cap, Rubber Note: p/n 7020541 Includes Items 2C & 2E With a JLG Logo.

Electrical Assembly Options: Prior to S/N 59220 S/N 59220 to Present Connector, Receptacle - 9 Pin (Not Shown) Socket (Not Shown) Switch, Rocker Options: Prior to S/N 59220 (was p/n 7003714) S/N 59220 to Present Plate Assembly Magnet Options (Not Shown): Prior to S/N 59220 S/N 59220 to Present Spring (Not Shown)

QTY.

REV.

Ref.

A

Ref.

C

S E C T I O N

1 1 1 1 1 A/R 0 1 1 2 1 1 1

4 P L A T F O R M

1 1 1 1 4 1 Ref. 1

1 9 A/R 3 1 1 A/R 0 2 1

4-39

SECTION 4

PLATFORM

FIGURE 4-11.CONTROLLER ASSEMBLY (PROPORTIONAL CONTROLS MACHINES)

S E C T I O N 4 P L A T F O R M

4-40

3120738

SECTION 4

PLATFORM

FIGURE 4-11. CONTROLLER ASSEMBLY (PROPORTIONAL CONTROLS MACHINES) FIG & ITEM #

PART NUMBER 1600282

1 1A 1B 1C 2 2A 2B 2C 2D

7020503 Use 7020520 7020504 7020502 7011991 7011992 7020501 Use 7020541 Use 7020541

2E 2F 2G 3

7003791 7011997 7003790 7020508 4460265 4460268 4460424 7020509 7020510 7011940 7020511

3A 3B 3C 3D

3120738

DESCRIPTION CONTROLLER ASSEMBLY Handle/Housing Assembly Boot (was p/n 7003778) Plate, Mounting Gasket Grip Assembly Switch Assembly Switch, Push Button - Red Grip - Right Half (was p/n 7011993 & p/n 7020531) Grip - Left Half (was p/n 7011994 & p/n 7020532) Note: p/n 7020541 Includes Items 2C & 2D With a JLG Logo.

Actuator, Switch Trigger Cap, Rubber Electrical Assembly Connector, Receptacle - 9 Pin (Not Shown) Socket (Not Shown) Plug, Male - 2 Position (Not Shown) Plate, Mounting - Potentiometer Potentiometer Gear, Pinion Setscrew #6-32 x 1/8”

QTY.

REV.

Ref.

B

1 1 1 1 1 1 1 1 1 Ref.

S E C T I O N

1 1 1 1 1 8 1 1 1 1 1

4 P L A T F O R M

4-41

SECTION 4

PLATFORM

FIGURE 4-11. CONTROLLER ASSEMBLY (PROPORTIONAL CONTROLS MACHINES) (CONTINUED) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S E C T I O N 4 P L A T F O R M

4-42

3120738

SECTION 5

CYLINDERS

TABLE OF CONTENTS FIGURE

5-1 5-2 5-3 5-4 5-5 5-6

DESCRIPTION

Brake Cylinder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Lift Cylinder Components Assembly (1532E2 & 1932E2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Lift Cylinder Components Assembly (2032E2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Lift Cylinder Components Assembly (2632E2 & 2646E2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Lift Cylinder Components Assembly (3246E2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Steer Cylinder Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PAGE

5-2 5-4 5-8 5-12 5-16 5-20

S E C T I O N 5 C Y L I N D E R

3120738

5-1

SECTION 5

CYLINDERS

FIGURE 5-1.BRAKE CYLINDER ASSEMBLY.

6

S E C T I O N

100 101

1 2 4 5 3

5 C Y L I N D E R

8 9 7 10 12 11

13

5-2

3120738

SECTION 5

CYLINDERS

FIGURE 5-1. BRAKE CYLINDER ASSEMBLY. FIG & ITEM #

PART NUMBER 1683557 1683833

1 2 3 4 5 6 7 8 9 10 11

12 13

7011609 7017220 See Note See Note See Note Not Serviced 7017221 See Note See Note See Note Use Item 100 7017264 See Note 7017222

DESCRIPTION BRAKE CYLINDER ASSEMBLIES Prior to S/N 65498 S/N 65498 to Present Locknut Piston O-Ring (Note: See Items 100 & 101) Seal, Piston (Note: See Items 100 & 101) O-Ring (Note: See Items 100 & 101) Barrel Guide O-Ring (Note: See Items 100 & 101) Ring, Back-up (Note: See Items 100 & 101) Seal (Note: See Items 100 & 101) Ring, Retaining Options: 1683557 Cylinder 1683833 Cylinder Wiper (Note: See Items 100 & 101) Rod

QTY.

REV.

Ref. Ref.

A A

1 1 1 1 1 1 1 1 1 1 1

S E C T I O N

1 1

5

KIT OPTIONS:

100 101

3120738

7017223 7017262

Seal Kit (Includes Items 3-5 and 8-12) 1683557 Cylinder 1683833 Cylinder

C Y L I N D E R

1

5-3

SECTION 5

CYLINDERS

FIGURE 5-2.LIFT CYLINDER COMPONENTS ASSEMBLY (1532E2 & 1932E2).

29 55

36

23

16 300

43

205

1

S E C T I O N

53

213

215 206 216 115

207 215

54 111

5

108 107

C Y L I N D E R

118 105 119

101 102 109 106

103 117 104

116

29 55

36 29

5-4

3120738

SECTION 5

CYLINDERS

FIGURE 5-2. LIFT CYLINDER COMPONENTS ASSEMBLY (1532E2 & 1932E2).

FIG & ITEM #

PART NUMBER 0270502 0258014

1 2 to 15 16 17 to 22 23 24 to 28 29 30 to 35 36 37 to 42 43 44 to 52 53

0080228 Not Used 0641506 Not Used 0902371 Not Used 1060644 Not Used 3321402 Not Used 3450405 Not Used 4641001 7017445 7012967 7017444

54

55

4641002 4641014 7012953 4711400

101 102 103 104 105 106 107 108 109 110 111 112 to 114 115 116 117 118

1683603 Use Item 300 Use Item 300 Use Item 300 Use Item 300 Use Item 300 Use Item 300 Use Item 300 Use Item 300 Use Item 300 Not Used 7017367 Not Used 7019832 7019831 7017382 7017399

119

7017380

3120738

DESCRIPTION MANUAL DESCENT COMPONENTS (1532E2) MANUAL DESCENT COMPONENTS (1932E2)

QTY.

REV.

Ref. Ref.

F M

Adapter, Cable

1

Bolt 5/16”-18 NC x 3/4”

2

Bracket, Cable Mounting

1

Cable, Manual Descent

1

Nut, Jam 1/4”-20NC

4

Pin, Cotter 1/8” x 1/4”

1

Cartridge, Solenoid Valve Cartridge Seal Kit - 7017445 Cartridge Coil Cartridge, Restrictor/Check Options: Prior to S/N 50496 S/N 50496 to Present Seal Kit - 4641002 & 4641014 Valve Flatwasher 1/4” Narrow

1 1 1 1 1

LIFT CYLINDER ASSEMBLY - 1532E2 & 1932E2 O-Ring Ring, Back-up O-Ring Wiper O-Ring Seal Seal Ring, Guidelock Ring, Wear

S E C T I O N 5 C Y L I N D E R

1 2 Ref. 1 1 1 1 1 1 1 1 1

Locknut

1

Barrel Weldment Rod Weldment Head Piston (Note: Prior to S/N 65873 piston is ductile iron.

After S/N 65873 piston is aluminum. Aluminum piston is directly interchangeable with iron piston. Replacement piston will be aluminum.)

Spacer

1 1 1 1

C

1

5-5

SECTION 5

CYLINDERS

FIGURE 5-2. LIFT CYLINDER COMPONENTS ASSEMBLY (1532E2 & 1932E2). (CONTINUED) FIG & ITEM #

S E C T I O N

201 to 204 205 206 207 208 to 212 213 214 215 216 217 to 218

PART NUMBER

DESCRIPTION

QTY. Ref.

0258733

OVERLOAD PRESSURE SWITCH INSTALLATION (JAPANESE SPEC ONLY) 1532E2 & 1932E2

Not Used 4360494 2220440 2221020 Not Used 4460428 Not Used 0100020 2220462 Not Used

Ref.

Switch, Pressure Fitting, Straight Fitting, Straight

1 1 1

Connector, Strain Relief

1

Pipe Sealant #567 Fitting, 90°

REV.

E

A/R 2

KIT OPTIONS: 300

7019830

Seal Kit - 1683603 Cylinder (Includes Items 101-109)

1

5 C Y L I N D E R

5-6

3120738

SECTION 5

CYLINDERS

FIGURE 5-2. LIFT CYLINDER COMPONENTS ASSEMBLY (1532E2 & 1932E2). (CONTINUED) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S E C T I O N 5 C Y L I N D E R

3120738

5-7

SECTION 5

CYLINDERS

FIGURE 5-3.LIFT CYLINDER COMPONENTS ASSEMBLY (2032E2).

25 49

31

19

14 300

37

1

S E C T I O N

47 217 207 217 206 213

48

205

115

111

5

108 107

C Y L I N D E R

118 105 101 102 109 106

103 117 104

116

25 49

31 25

5-8

3120738

SECTION 5

CYLINDERS

FIGURE 5-3. LIFT CYLINDER COMPONENTS ASSEMBLY (2032E2).

FIG & ITEM #

PART NUMBER 0257528

1 2 to 13 14 15 to 18 19 20 to 24 25 26 to 30 31 32 to 36 37 38 to 46 47

48 49

0080228 Not Used 0641506 Not Used 0902371 Not Used 1060659 Not Used 3321402 Not Used 3450405 Not Used 4641001 7017445 7012967 7017444 4641002 7012953 4711400 1683561

101 102 103 104 105 106 107 108 109 110 111 112 to 114 115 116 117 118

3120738

Use Item 300 Use Item 300 Use Item 300 Use Item 300 Use Item 300 Use Item 300 Use Item 300 Use Item 300 Use Item 300 Not Used 7003212 Not Used 7019823 7019822 7017376 7019810

DESCRIPTION MANUAL DESCENT CYLINDER COMPONENTS

QTY.

REV.

Ref.

M

Adapter, Cable

1

Bolt 5/16-18NC x 3/4”

2

Bracket, Cable Mounting

1

Cable, Manual Descent

1

Nut, Jam 1/4”-20NC

4

Pin, Cotter 1/8” x 1/4”

1

Cartridge, Solenoid Valve Cartridge Seal Kit - 7017445 Cartridge Coil Cartridge, Restrictor/Check Seal Kit - 4641002 Valve Flatwasher 1/4” Narrow

1 1 1 1 1 1 2

LIFT CYLINDER ASSEMBLY - 2032E2

Ref.

O-Ring Ring, Back-up O-Ring Wiper O-Ring Seal Seal Ring, Guidelock Ring, Wear

1 1 1 1 1 1 1 1 1

Locknut

1

Barrel Weldment Rod Weldment Head Piston (Note: Prior to S/N 65873 piston is ductile iron.

After S/N 65873 piston is aluminum. Aluminum piston is directly interchangeable with iron piston. Replacement piston will be aluminum.)

1 1 1 1

S E C T I O N 5 C Y L I N D E R

C

5-9

SECTION 5

CYLINDERS

FIGURE 5-3. LIFT CYLINDER COMPONENTS ASSEMBLY (2032E2). (CONTINUED) FIG & ITEM #

S E C T I O N

201 to 204 205 206 207 208 to 212 213 214 to 216 217 218

PART NUMBER

DESCRIPTION

QTY. Ref.

0257976

OVERLOAD PRESSURE SWITCH INSTALLATION (JAPANESE SPEC ONLY) 2032E2

Not Used 4360494 2220440 2221020 Not Used 4460428 Not Used 0100020 Not Used

Ref.

Switch, Pressure Fitting, Straight Fitting, Straight

1 1 1

Connector, Strain Relief

1

Pipe Sealant #567

REV.

G

A/R

KIT OPTIONS: 300

7019808

Seal Kit - 1683561 Cylinder (Includes Items 101-109)

1

5 C Y L I N D E R

5-10

3120738

SECTION 5

CYLINDERS

FIGURE 5-3. LIFT CYLINDER COMPONENTS ASSEMBLY (2032E2). (CONTINUED) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S E C T I O N 5 C Y L I N D E R

3120738

5-11

SECTION 5

CYLINDERS

FIGURE 5-4.LIFT CYLINDER COMPONENTS ASSEMBLY (2632E2 & 2646E2).

206 207 71

70

72 S/N 69053 TO PRESENT

PRIOR TO S/N 69053

69

S E C T I O N

46

48

46

48 114 111 108

5

107 117

C Y L I N D E R

105 118

101 102 109 106

103 116 104

115 TO UPPER LIFT CYLINDER TO LOWER LIFT CYLINDER

206

204 203 202

207

73 29

205 47 S/N 69053 TO PRESENT ONLY

5-12

201 209

300 208

3120738

SECTION 5

CYLINDERS

FIGURE 5-4. LIFT CYLINDER COMPONENTS ASSEMBLY (2632E2 & 2646E2).

FIG & ITEM #

1 to 28 29 30 to 45 46

PART NUMBER

Ref.

S

Not Used 0641608 Not Used

Bolt 3/8”-16NC x 1” (S/N 69053 to Present Only)

2

Valve, Solenoid Options (1 Per Cylinder) Valve, Solenoid (Prior to S/N 69053) Seal Kit - 4641049 (Hydraforce Version of Valve) Seal Kit - 4641049 (Vickers Version of Valve) Coil (Hydraforce Version of Valve) Coil (Vickers Version of Valve) Valve, Solenoid (S/N 69053 to Present) Cartridge Seal Kit - 7017445 Cartridge Coil Manual Descent Cable Assembly Prior to S/N 69053 S/N 69053 to Present (See Items 201-209 for Breakdown) Valve, Relief (1 Per Cylinder) Valve, Relief (Prior to S/N 69053) Seal Kit - 4641030 Valve Valve, Relief (S/N 69053 to Present) Seal Kit - 4641118

2

Not Required 0259541 48 4641030 2900792 4641118 7012998 Not Used 0080228 0641506 0902371 3450405 3311605

1683882 1683562 1683882

3120738

REV.

MANUAL DESCENT CYLINDER COMPONENTS

47

101 102 103 104 105 106 107 108 109 110 111 112 to 113

QTY.

0257666

4641049 2900708 Not Available 7017444 Not Available 4641001 7017445 7012967 7017444

49 to 68 69 70 71 72 73

DESCRIPTION

Use Item 300 Use Item 300 Use Item 300 Use Item 300 Use Item 300 Use Item 300 Use Item 300 Use Item 300 Use Item 300 Not Used 7017367 Not Used

Adapter, Cable (S/N 69053 to Present Only) Bolt 5/16”-18NC x 3/4” (S/N 69053 to Present Only) Bracket (S/N 69053 to Present Only) Pin, Cotter 1/8” x 1 1/4” (S/N 69053 to Present Only) Locknut 3/8”-16NC (S/N 69053 to Present Only) LIFT CYLINDER ASSEMBLY - 2632E2 & 2646E2 2632E2 2646E2 (Prior to S/N 69053) 2646E2 (S/N 69053 to Present)

2 2 2 2

S E C T I O N

1 1 1 A/R 0 1

5

2 2 2 2 4 2 2 2

Ref. Ref. Ref.

O-Ring Ring, Back-up O-Ring Wiper O-Ring Seal Seal Ring, Guidelock Ring, Wear

1 1 1 1 1 1 1 1 1

Locknut

1

A C A

5-13

C Y L I N D E R

SECTION 5

CYLINDERS

FIGURE 5-4. LIFT CYLINDER COMPONENTS ASSEMBLY (2632E2 & 2646E2). (CONTINUED) FIG & ITEM #

PART NUMBER

114

S E C T I O N

115 116 117

7019820 7019875 7019819 7017382 7017399

118

7019818 7019830

5 C Y L I N D E R

DESCRIPTION Barrel Weldment Options: 1683562 Cylinder 1683882 Cylinder Rod Weldment Head Piston (Note: Prior to S/N 65873 piston is ductile iron.

After S/N 65873 piston is aluminum. Aluminum piston is directly interchangeable with iron piston. Replacement piston will be aluminum.)

Spacer ——————— Seal Kit (Includes Items 101-109)

QTY.

REV.

1

1 1 1

1 1

0259541

MANUAL DESCENT CABLE ASSEMBLY (S/N 69053 TO PRESENT ONLY)

Ref.

201 202 203 204 205 206

0100011 0561373 0561374 0641526 0902573 1060765

A/R 1 1 1 1 1

207

1060766

208 209

2560150 3900248

Loctite #242 Block, Cable Attach Block, Spacer Bolt 5/16”-18NC x 3 1/4” Bracket, Cable Cable Assembly - Upper Lift Cylinder (Includes Attaching Hardware) Cable Assembly - Lower Lift Cylinder (Includes Attaching Hardware) Handle Assembly Screw, Shoulder #10-24NC x 1/4”

B

1 1 2

KIT OPTIONS: 300

5-14

7019830

Seal Kit (Includes Items 101-109)

1

3120738

SECTION 5

CYLINDERS

FIGURE 5-4. LIFT CYLINDER COMPONENTS ASSEMBLY (2632E2 & 2646E2). (CONTINUED) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S E C T I O N 5 C Y L I N D E R

3120738

5-15

SECTION 5

CYLINDERS

FIGURE 5-5.LIFT CYLINDER COMPONENTS ASSEMBLY (3246E2).

206 207 80

78

49 S/N 69053 TO PRESENT

PRIOR TO S/N 69053

77

S E C T I O N

62

61

62

61 116 111 108

5

107 119

C Y L I N D E R

106 102 103 109 101

104 118 105

117 TO UPPER LIFT CYLINDER TO LOWER LIFT CYLINDER

206

204 203 202

207

41 79

205 60 S/N 69053 TO PRESENT ONLY

5-16

201 209

300 208

3120738

SECTION 5

CYLINDERS

FIGURE 5-5. LIFT CYLINDER COMPONENTS ASSEMBLY (3246E2).

FIG & ITEM #

PART NUMBER 0258889 0259408

1 to 40 41 42 to 48 49 50 to 59 60

Not Used 3311605 Not Used 3450405 Not Used Not Required 0259541

61 4641030 2900792 4641118 7012998 62

63 to 76 77 78 79 80

4641049 2900708 Not Available 7017444 Not Available 4641001 7017445 7012967 7017444 Not Used 0080228 0641506 0641608 0902371

1683771 1683883 101 102 103 104 105 106 107 108 109 110

3120738

Use Item 300 Use Item 300 Use Item 300 Use Item 300 Use Item 300 Use Item 300 Use Item 300 Use Item 300 Use Item 300 Not Used

DESCRIPTION MANUAL DESCENT CYLINDER COMPONENTS Standard Controls Machines Proportional Controls Machines

QTY.

REV.

Ref. Ref.

L H

Locknut 3/8”-16NC (S/N 69053 to Present Only)

12

Pin, Cotter 1/8” x 1 1/4” (S/N 69053 to Present Only)

2

Manual Descent Cable Assembly Prior to S/N 69053 S/N 69053 to Present (See Items 201-209 for Breakdown) Valve, Relief (1 Per Cylinder) Valve, Relief (Prior to S/N 69053) Seal Kit - 4641030 Valve Valve, Relief (S/N 69053 to Present) Seal Kit - 4641118 Valve, Solenoid Options (1 Per Cylinder) Valve, Solenoid (Prior to S/N 69053) Seal Kit - 4641049 (Hydraforce Version of Valve) Seal Kit - 4641049 (Vickers Version of Valve) Coil (Hydraforce Version of Valve) Coil (Vickers Version of Valve) Valve, Solenoid (S/N 69053 to Present) Cartridge Seal Kit - 7017445 Cartridge Coil

A/R 0 1

Adapter, Cable (S/N 69053 to Present Only) Bolt 5/16”-18NC x 3/4” (S/N 69053 to Present Only) Bolt 3/8”-16NC x 1” (S/N 69053 to Present Only) Bracket (S/N 69053 to Present Only) LIFT CYLINDER ASSEMBLY - 3246E2 Prior to S/N 69053 S/N 69053 to Present Seal O-Ring Ring, Back-up O-Ring Wiper O-Ring Seal Ring, Guidelock Ring, Wear

S E C T I O N

2 2 2 2

5

2 2 2 2

C Y L I N D E R

1 1 1 2 4 2 2

Ref. Ref.

C A

1 1 1 1 1 1 1 1 1

5-17

SECTION 5

CYLINDERS

FIGURE 5-5. LIFT CYLINDER COMPONENTS ASSEMBLY (3246E2). (CONTINUED) FIG & ITEM #

PART NUMBER

111 112 to 115 116

7003212 Not Used

117 118 119

S E C T I O N 5 C Y L I N D E R

7019858 7019877 7019855 7017376 7019810

DESCRIPTION

QTY.

Locknut

1

Barrel Weldment Options: 1683771 Cylinder 1683883 Cylinder Rod Weldment Head Piston (Note: Prior to S/N 65873 piston is ductile iron.

After S/N 65873 piston is aluminum. Aluminum piston is directly interchangeable with iron piston. Replacement piston will be aluminum.)

1

REV.

1 1 1

0259541

MANUAL DESCENT CABLE ASSEMBLY (S/N 69053 TO PRESENT ONLY)

Ref.

201 202 203 204 205 206

0100011 0561373 0561374 0641526 0902573 1060765

A/R 1 1 1 1 1

207

1060766

208 209

2560150 3900248

Loctite #242 Block, Cable Attach Block, Spacer Bolt 5/16”-18NC x 3 1/4” Bracket, Cable Cable Assembly - Upper Lift Cylinder (Includes Attaching Hardware) Cable Assembly - Lower Lift Cylinder (Includes Attaching Hardware) Handle Assembly Screw, Shoulder #10-24NC x 1/4”

B

1 1 2

KIT OPTIONS: 300

5-18

7019876

Seal Kit (Includes Items 101-109)

1

3120738

SECTION 5

CYLINDERS

FIGURE 5-5. LIFT CYLINDER COMPONENTS ASSEMBLY (3246E2). (CONTINUED) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S E C T I O N 5 C Y L I N D E R

3120738

5-19

SECTION 5

CYLINDERS

5

12

7

8

9

13

11

10

3

5

1

6

2

4

200 201

C Y L I N D E R

103

101

102

104

106

108

109

114

S E C T I O N

110

107

105

111

112

FIGURE 5-6.STEER CYLINDER ASSEMBLY

5-20

3120738

SECTION 5

CYLINDERS

FIGURE 5-6. STEER CYLINDER ASSEMBLY FIG & ITEM #

PART NUMBER 1683661 1683552

1 2 3 4 5 6

7017226 Use Item 200 Use Item 200 7016708 Not Serviced 7017237 7017224

7 8 9 10 11 12

Use Item 200 Use Item 200 Use Item 200 Use Item 200 7017207 7017238 Not Required

13 7017239 Not Required

1683832 1684225 1683831 1684224

101 102 103 104 105 106

7017226 Use Item 201 Use Item 201 7016708 Not Serviced 7017240 7017267

107 108 109 110 111

3120738

7017268 Use Item 201 Use Item 201 Use Item 201 Use Item 201

DESCRIPTION STEER CYLINDER ASSEMBLY OPTIONS: 1532E2 & 1932E2 (Prior to S/N 67287) 2032E2, 2632E2, 2646E2 & 3246E2 (Prior to S/N 66990)

QTY.

REV.

Ref. Ref.

A A

Locknut Seal, Piston O-Ring Piston Barrel Rod Options: 1532E2 & 1932E2 (Prior to S/N 67287) 2032E2, 2632E2, 2646E2 & 3246E2 (Prior to S/N 66990) O-Ring Ring, Back-up Seal Wiper Guide Nut, Jam Options: 1532E2 & 1932E2 (Prior to S/N 67287) 2032E2, 2632E2, 2646E2 & 3246E2 (Prior to S/N 66990) Yoke Options: 1532E2 & 1932E2 (Prior to S/N 67287) 2032E2,2632E2, 2646E2 & 3246E2 (Prior to S/N 66990)

1 1 1 1 1 1

1532E2 & 1932E2 (S/N 67287 to S/N 108168) 1532E2 & 1932E2 (S/N 108168 to Present) 2032E2, 2632E2, 2646E2 & 3246E2 (S/N 66990 to S/N 104717) 2032E2, 2632E2, 2646E2 & 3246E2 (S/N 104717 to Present)

Ref. Ref. Ref.

A B A

Ref.

B

Locknut Seal, Piston O-Ring Piston Barrel Rod Options: 1532E2 & 1932E2 (S/N 67287 to Present) (Includes Welded on Yoke) 2032E2, 2632E2 & 2646E2 & 3246E2 (S/N 66990 to Present) Guide O-Ring Ring, Back-Up Seal Wiper

S E C T I O N

1 1 1 1 1 1

5

1

1 1 1 1 1 1

1 1 1 1 1

5-21

C Y L I N D E R

SECTION 5 FIG & ITEM #

PART NUMBER

112 113 114

Use Item 201 Not Used Not Required 7023025 7023025

CYLINDERS DESCRIPTION

Ring, Retainer Fitting, Flare Options: 1532E2 & 1932E2 (S/N 104717 to S/N 108168) 1532E2 & 1932E2 (S/N 108168 to Present) 2032E2, 2632E2 & 2646E2 & 3246E2 (S/N 104717 to Present)

QTY.

REV.

1 1 2

KIT OPTIONS:

S E C T I O N

200 201

7017227 7017265

Seal Kit (Includes Items 2-3 & 7-10) Seal Kit (Includes Items 102-103 & 108-112)

1 1

5 C Y L I N D E R

5-22

3120738

SECTION 6

HYDRAULIC

TABLE OF CONTENTS FIGURE

6-1 6-2 6-3 6-4 6-5 6-6 6-7

DESCRIPTION

Hydraulic Diagram - 1532E2 & 1932E2 & 2032E2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Hydraulic Diagram - 2646E2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Hydraulic Diagram - 3246E2 with Standard Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Hydraulic Diagram - 3246E2 with Proportional Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Hydraulic Diagram - 2632E2 with Standard Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Hydraulic Diagram - 2632E2 with Proportional Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Hydraulic Diagram List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PAGE

6-2 6-6 6-8 6-10 6-12 6-14 6-16

S E C T I O N 6 H Y D R A U L I C

3120738

6-1

6-2

25

4

11 12

15 23

101

TO RETURN SIDE OF TANK

6 102

2 8 FILTER 2 9

2032/2646/3246

1932

PUMP 4

24 4

1932

2032/2646/3246

1932

STEER

CUSHION

13 14 5

5 152032/2646/3246 1932

51932 152032/2646/3246 109

13 107 106 14 4 5

DRIVE 106

5 15

5 15 108

2032/2646/3246

1932

120

27 27

2032 2646 3246

6

10 11 103 3

105

H Y D R A U L I C BRAKE

110 26

3

4

LOWER 1932/2032

4

119

CYLINDER

11

112

16

111

111

TO #3 ON CONTROL VALVE

104

S E C T I O N

7

TO SUCTION SIDE OF TANK

110

4

UPPER

21

11

113

118

103

11

TO #2 ON CONTROL VALVE

10

19 2646/3246 110 BRAKE CYL

20

19

112

18

22 114

11

4

SECTION 6 HYDRAULIC

FIGURE 6-1.HYDRAULIC DIAGRAM - 1532E2 &1932E2 & 2032E2

3120738

SECTION 6

HYDRAULIC

FIGURE 6-1. HYDRAULIC DIAGRAM - 1532E2 &1932E2 & 2032E2 FIG & ITEM #

PART NUMBER

0258278 0271223 0257955 0271068 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 to 22 23 24 25 26 27 28

Not Used 0100010 2220603 2220371 2220415 2220500 2220593 2220347 2220470 2220346 2220775 2220473 Not Used Not Used Use 2220582 2220466 2220635 Not Used 2220515 2220371 2221000 2220371 2220473 2820025 2220466 2220415 2220414 Not Required 2901668 2901559

101 102 103

3120738

2752478 2750989 2752519 2752940 2752463 2753065

DESCRIPTION HYDRAULIC DIAGRAMS - 1932E2 & 2032E2 1532E2 & 1932E2 Options: Prior to S/N 90870 S/N 90870 to Present 2032E2 Options: Prior to S/N 88558 S/N 88558 to Present

Sealant, Pipe Fitting, Straight Fitting, Straight Fitting, Straight Fitting, 45° Fitting, Straight Fitting, Straight Fitting, Straight (2032E2) Fitting, Straight (1532E2 & 1932E2) Fitting, 90° Fitting, 90°

QTY. Ref. Ref. Ref. Ref. Ref. Ref. Ref.

REV.

6

8 2

A/R 2 6 4 1 1 1 1

S E C T I O N

1 3

6 Fitting, Straight (Was P/N 2220417) (Prior to S/N 104717) Fitting, 90° Fitting, Tee Fitting, Cap Fitting, Straight (2032E2) Fitting, 90° (1532E2 & 1932E2) Fitting, Straight (2032E2) Fitting, 90° (1532E2 & 1932E2) Guard, Plastic Spring Fitting, 90° (2032E2) Fitting, Straight (1532E2 & 1932E2) Fitting, Straight (2032E2) (S/N 86447 to Present) (1532E2 & 1932E2) HOSE KIT - 1532E2 & 1932E2 HOSE KIT - 2032E2 Hose (1532E2 & 1932E2) Hose (2032E2) Hose (1532E2 & 1932E2) (Prior to S/N 62017) Hose (2032E2) Hose (1532E2 & 1932E2) (Prior to S/N 111179) Hose (2032E2)

2

H Y D R A U L I C

1 1 1 4 4 1 1 1ft/.3m 2 2 2 0 Ref. Ref.

9 4

1 1 1 1 1 1

6-3

SECTION 6

HYDRAULIC

FIGURE 6-1. HYDRAULIC DIAGRAM - 1532E2 &1932E2 & 2032E2 (CONTINUED) FIG & ITEM #

PART NUMBER

104 105

Not Used 2753120 2752488 2752643

106

107

S E C T I O N 6

108 109 110 111 112 113 to 119 120

2753120 2752488 2753067 2752594 2752992 2752433 2752444 2752453 2752981 2752472 2753071 2753085 2752475 2753121 2752487 Not Required Not Required 2752588

DESCRIPTION

QTY.

Hose Options: 1532E2 & 1932E2 (Prior to S/N 86447) 1532E2 & 1932E2 (S/N 86447 to Present) 2032E2 Hose Options: 1532E2 & 1932E2 (Prior to S/N 86447) 1532E2 & 1932E2 (S/N 86447 to Present) 2032E2 Hose (1532E2 & 1932E2) Hose (2032E2) Hose (1532E2 & 1932E2) Hose (2032E2) Hose (1532E2 & 1932E2) Hose (2032E2) Hose (1532E2 & 1932E2) Hose (2032E2) Hose (1532E2 & 1932E2) Hose (2032E2) Hose (1532E2 & 1932E2) Hose (2032E2)

2 2 1 1 1 1 2 1 1 1 1 1

Hose (1532E2 & 1932E2) Hose (2032E2) (Prior to S/N 40415 Only)

1

REV.

2

2

H Y D R A U L I C

6-4

3120738

SECTION 6

HYDRAULIC

FIGURE 6-1. HYDRAULIC DIAGRAM - 1532E2 &1932E2 & 2032E2 (CONTINUED) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S E C T I O N 6 H Y D R A U L I C

3120738

6-5

6-6

11

TO RETURN SIDE OF TANK

102

2 9

6

15 23

101

2 8 FILTER

4

PUMP 3

4

15

15 108

120

4 14 5

107

15

15 109

CUSHION

106 4

STEER

6

27 27

4

DRIVE 106

H Y D R A U L I C 105

5

14

3

4

103

S E C T I O N

7

TO SUCTION SIDE OF TANK LOWER

110 (2646E2) 121 (2632E2)

111

110

4

UPPER

2 21

118

112

18

22 114

11

20

4

10

11

BRAKE CYL

11

113

SECTION 6 HYDRAULIC

FIGURE 6-2.HYDRAULIC DIAGRAM - 2646E2

3120738

SECTION 6

HYDRAULIC

FIGURE 6-2. HYDRAULIC DIAGRAM - 2646E2 FIG & ITEM #

PART NUMBER 0259551 0271069

1 2 3 4 5 6 7 8 9 10 11 12 to 13 14

Not Used 0100020 2220603 2220371 2220415 2220500 2220593 2220347 2220470 2220775 2220473 Not Used Use 2220582

15 16 to 17 18 19 20 21 22 23 24 to 26 27

2220466 Not Used 2220608 Not Used 2220827 2220343 4640216 2220515 Not Used 2220414 2901868 2750989 2752940 2753058 Not Used 2753057 2752643 2752992 2752444 2752981 2753060 2753059 2753062 2753063 2753061 Not Used 2753064 Not Used 2752593

101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 to 117 118 119 120

3120738

DESCRIPTION HYDRAULIC DIAGRAMS OPTIONS: 2646E2 PRIOR TO S/N 88558 2646E2 S/N 88558 TO PRESENT

Sealant, Pipe Fitting, Straight Fitting, Straight Fitting, Straight Fitting, 45° Fitting, Straight Fitting, Straight Fitting, Straight Fitting, 90° Fitting, 90°

QTY.

REV.

Ref. Ref. Ref.

3 3

A/R 2 12 4 1 1 1 1 1 4

Fitting, Straight (Was P/N 2220417) (Prior to S/N 104717) Fitting, 90°

3

Fitting, Tee

1

Fitting, Cross Fitting, Straight Valve, Color Flow Control Fitting, Cap

1 1 1 1

Fitting, Straight (S/N 86447 to Present) HOSE KIT Hose Hose Hose

S E C T I O N

2

2 Ref. 1 1 1

Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose

2 2 2 1 1 2 1 1 1 1

Hose

1

Hose (2646E2) (Prior to S/N 90870 Only)

1

6 H Y D R A U L I C

3

6-7

6-8

TO RETURN SIDE OF TANK

102

6

15 23

101

2 8 FILTER 2 9

4

11

4

14 5

15

15 109

107

STEER

CUSHION

106 4

DRIVE 106

15

15 108

27 27 4

4

6

PUMP

103 3

4

H Y D R A U L I C 105

5

14

3

4 111

103

110

LOWER

119

S E C T I O N

7

TO SUCTION SIDE OF TANK

110

4

UPPER

2 21

118

11

113

10

103

11

19 BRAKE CYL

20

19

112

18

22 114

11

4

SECTION 6 HYDRAULIC

FIGURE 6-3.HYDRAULIC DIAGRAM - 3246E2 WITH STANDARD CONTROLS

3120738

SECTION 6

HYDRAULIC

FIGURE 6-3. HYDRAULIC DIAGRAM - 3246E2 WITH STANDARD CONTROLS FIG & ITEM #

PART NUMBER 0259625 0271237

1 2 3 4 5 6 7 8 9 10 11 12 to 13 14

Not Used 0100020 2220603 2220371 2220415 2220500 2220593 2220347 2220470 2220775 2220473 Not Used Use 2220582

15 16 to 17 18 19 20 21 22 23 24 to 26 27

2220466 Not Used 2220608 2220635 2220827 2220396 4640216 2220515 Not Used 2220399 2901872

101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 to 117 118 119

3120738

2750989 2752940 2753058 Not Used 2753057 2752643 2752992 2752444 2752981 2753060 2753059 2753062 2753063 2753061 Not Used 2753064 2752648

DESCRIPTION HYDRAULIC DIAGRAMS - 3246E2 3246E2 (PRIOR TO S/N 90870) 3246E2 (S/N 90870 TO PRESENT)

Sealant, Pipe Fitting, Straight Fitting, Straight Fitting, Straight Fitting, 45° Fitting, Straight Fitting, Straight Fitting, Straight Fitting, 90° Fitting, 90°

QTY.

REV.

Ref. Ref.

1 2

A/R 2 12 4 1 1 1 1 1 4

Fitting, Straight (Was P/N 2220417) (Prior to S/N 104717) Fitting, 90°

3

Fitting, Tee Fitting, Tee Fitting, Cross Fitting, Straight Valve, Color Flow Control Fitting, Cap

1 2 1 1 1 1

Fitting, Straight

2

HOSE KIT - 3246E2

Ref.

S E C T I O N

2

Hose Hose Hose

1 1 1

Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose

2 2 2 1 1 2 1 1 1 1

Hose Hose

1 2

6 H Y D R A U L I C

2

6-9

6-10

4

ML

8

B

A

2

3

3

12

M

5

101

P

1

9

T

2 2

13

3

4

REV W

4

3 5.1

P

1

2

B

4

2

18

10 A

MP

14

-FWD W

16

20 2.0mm

11.1 11.2

BRAKE

W

2

4

B A

4 A B

3

1 2

A SERIES W P

3

L

4

2

T 15

B

8

1 3

13

4

1

2

1

3

5

9

RIGHT

18.1

12 5

5.3

W

P T

W

M7

4

1

2 19

5.4 1 3 STEER RELIEF 2

18.2 LEFT

6

12

1.2mm 1.2mm A B

2 1 3

106

RIGHT STEER

CONTROL VALVE

5.2

2

LEFT STEER

STEER

6

W 17 P T 1

A

1

R

4

105

2

7 102

16 P

T

T

A X B LIFT

1

LIFT RELIEF 7

W

7

113

2 17 6 3

108

LOWER

8

111

4

2 2 11 20 14 109 15

103

6

13

114

4

LIFT CYLINDERS

BRAKE CYLINDER

112

S E C T I O N

8

104

H Y D R A U L I C UPPER

DRIVE

107

19

110

13

SECTION 6 HYDRAULIC

FIGURE 6-4.HYDRAULIC DIAGRAM - 3246E2 WITH PROPORTIONAL CONTROLS

3120738

SECTION 6

HYDRAULIC

FIGURE 6-4. HYDRAULIC DIAGRAM - 3246E2 WITH PROPORTIONAL CONTROLS FIG & ITEM #

PART NUMBER 2792399 2792496

1 2 3 4 5 6 7 8 9 10 11 12

Not Used 0100020 2220347 2220371 2220415 2220470 2220999 2220501 2220593 Not Used 2220343 Use 2220472

13 14 15 16 17 18 19 20

2220473 2220608 2220827 2220515 2220619 2220399 2220635 4640216 2901876

101 102 103 104 105 106 107 108 109 110 111 112 113 114

3120738

2750758 2752514 2752632 2753057 2752643 2753325 2750990 2753059 2753062 2753063 2753061 2753064 2752648 2753060

DESCRIPTION HYDRAULIC DIAGRAMS - 3246E2 3246E2 (PRIOR TO S/N 90870) 3246E2 (S/N 90870 TO PRESENT)

Sealant, Pipe (Not Shown) Fitting, Straight Fitting, Straight Fitting, Straight Fitting, 90° Fitting, Tee Fitting, 45° Fitting, Straight Fitting, Straight Fitting, Straight (Was P/N 2220585) (Prior to S/N 104717) Fitting, 90° Fitting, Tee Fitting, Cross Fitting, Cap Fitting, Reducer Fitting, Straight (Prior to S/N 90870 Only) Fitting, Tee (Prior to S/N 98070 Only) Valve, Color Flow Control HOSE KIT - 3246E2 Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose

QTY.

REV.

Ref. Ref.

B 3

A/R 1 9 3 2 1 3 1

S E C T I O N

1 2 4 1 1 1 1 2 2 1 Ref.

6

5

1 1 1 2 2 2 1 1 1 1 1 1 2 1

6-11

H Y D R A U L I C

6-12

15 23

101

TO RETURN SIDE OF TANK

6 102

2 8 FILTER 2 9

4

11

3

4

15

15 108

5

15

15 109

14 107

CUSHION

106 4

STEER

6

PUMP

4

DRIVE 106

H Y D R A U L I C 105

5

14

3

4

103

110

LOWER

111

S E C T I O N

7

TO SUCTION SIDE OF TANK

110

4

UPPER

2 21

118

20 121

2 18 112

22 114

11

4

10

11

BRAKE CYL

11

113

SECTION 6 HYDRAULIC

FIGURE 6-5.HYDRAULIC DIAGRAM - 2632E2 WITH STANDARD CONTROLS

3120738

SECTION 6

HYDRAULIC

FIGURE 6-5. HYDRAULIC DIAGRAM - 2632E2 WITH STANDARD CONTROLS FIG & ITEM #

PART NUMBER 0271877

1 2 3 4 5 6 7 8 9 10 11 12 to 13 14

Not Used 0100020 2220603 2220371 2220415 2220500 2220593 2220347 2220470 2220775 2220473 Not Used Use 2220582

15 16 to 17 18 19 20 21 22 23 24 to 27

2220466 Not Used 2220608 Not Used 2220827 2220396 4640216 2220515 Not Used 2902112

101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 to 117 118 119 to 120 121

3120738

2750989 2752940 2753065 Not Used 2752643 2753067 2752992 2752444 2752981 2753060 2753690 2753691 2753063 2753061 Not Used 2753064 Not Used 2753071

DESCRIPTION

QTY.

HYDRAULIC DIAGRAMS - 2632E2 2632E2

Ref.

Sealant, Pipe Fitting, Straight Fitting, Straight Fitting, Straight Fitting, 45° Fitting, Straight Fitting, Straight Fitting, 90° Fitting, 90° Fitting, 90°

2

A/R 2 12 4 1 1 1 1 1 4

Fitting, Straight (Was P/N 2220417) (Prior to S/N 104717) Fitting, 90°

3

Fitting, Tee

1

Fitting, Cross Fitting, Straight Valve, Flow Control Fitting, Cap

1 1 1 1

Hose Kit - 2632E2

REV.

S E C T I O N

2

Ref.

Hose Hose Hose

1 1 1

Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose

2 2 2 1 1 1 1 1 1 1

Hose

1

Hose

1

6

3

6-13

H Y D R A U L I C

4

6-14

ML

8

B

A

2

3

3

12

M

5

101

P

1

9

T

2 2

13

3

4

REV W

4

3 5.1

P

1

2

B

4

2

10 A

MP

14

-FWD W

16

20 2.0mm

11.1 11.2

BRAKE

W

2

4

B A

4 A B

3

1 2

A SERIES W P

3

L

4

2

T 15

B

8

1 3

13

4

1

2

1

3

5

9

RIGHT

18.1

12

2

5

3 5.3

W

P T

W

M7

4

1

2 19

5.4 1 3 STEER RELIEF 2

18.2 LEFT

6

12

1.2mm 1.2mm A B

1

106

RIGHT STEER

CONTROL VALVE

5.2

2

LEFT STEER

STEER

6

8

R

4

105

2

7 102

16 P

T

T

A X B LIFT

1

LIFT RELIEF 7

W

7

2 17 6 3

108

S E C T I O N

W 17 P T 1

A

1

104

H Y D R A U L I C LOWER

8

111

4

2 11 20 2 14 109 15

103

6

BRAKE CYLINDER

112

13

114

4

LIFT CYLINDERS UPPER

DRIVE

107

110

13

SECTION 6 HYDRAULIC

FIGURE 6-6.HYDRAULIC DIAGRAM - 2632E2 WITH PROPORTIONAL CONTROLS

3120738

SECTION 6

HYDRAULIC

FIGURE 6-6. HYDRAULIC DIAGRAM - 2632E2 WITH PROPORTIONAL CONTROLS FIG & ITEM #

PART NUMBER 2792556

1 2 3 4 5 6 7 8 9 10 11 12

Not Used 0100020 2220347 2220371 2220415 2220470 2220999 2220501 2220593 Not Used 2220396 Use 2220472

13 14 15 16 17 18 to 19 20

2220473 2220608 2220827 2220515 2220619 Not Used 4640216 2902123

101 102 103 104 105 106 107 108 109 110 111 112 113 114

3120738

2750785 2752514 Use 2753071 Use 2752643 2753067 2753325 2750990 2753327 2753691 2753063 2753061 2752470 Not Used 2753060

DESCRIPTION HYDRAULIC DIAGRAMS -2632E2 2632E2

Sealant, Pipe Fitting, Straight Fitting, Straight Fitting, Straight Fitting, 90° Fitting, Tee Fitting, 45° Fitting, Straight

QTY.

REV.

Ref. Ref.

2

A/R 1 9 3 2 1 3 1

Fitting, Straight Fitting, Straight (Was P/N 2220585) (Prior to S/N 104717) Fitting, 90° Fitting, Tee Fitting, Cross Fitting, Cap Fitting, Reducer

4 1 1 1 1

Valve, Flow Control

1

Hose Kit - 2632E2 Hose Hose Hose (Was P/N 2752824) Hose (Was P/N 2752461) Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose

S E C T I O N

1 2

Ref.

6 3

1 1 1 2 2 2 1 1 1 1 1 1 1

6-15

H Y D R A U L I C

SECTION 6

HYDRAULIC

FIGURE 6-7.HYDRAULIC DIAGRAM LIST FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

Note: Items with * indicate hydraulic diagrams shown in this manual. Information on Diagrams Not Shown is Available From JLG Service/Parts Departments.

0258278/1283086 0271223/1283251* 0258278/1283086 0271223/1283251* 0257955/1283086 0271068/1283251* 0259551/1283086

S E C T I O N

0271069/1283251* 0259625/1283086 0271237/1283251* 0271877/1283251*

2792399 2792496* 2792556*

6

Hydraulic Diagram (1532E2 Prior to S/N 90870) Hydraulic Diagram (1532E2 S/N 90870 to Present) Hydraulic Diagram (1932E2 Prior to S/N 90870) Hydraulic Diagram (1932E2 S/N 90870 to Present) Hydraulic Diagram (2032E2 Prior to S/N 88558) Hydraulic Diagram (2032E2 S/N 88558 to Present) Hydraulic Diagram (2646E2 Prior to S/N 88558) Hydraulic Diagram (2646E2 S/N 88558 to Present) Hydraulic Diagram (3246E2 with Standard Controls Using Rexroth Drive Motor) Hydraulic Diagram (3246E2 with Standard Controls Using Parker Drive Motor) Hydraulic Diagram (2632E2 with Standard Controls Using Parker Drive Motor) Hydraulic Diagram (3246E2 with Proportional Controls Using Rexroth Drive Motor) Hydraulic Diagram (3246E2 with Proportional Controls Using Parker Drive Motor) Hydraulic Diagram (2632E2 with Proportional Controls Using Parker Drive Motor)

H Y D R A U L I C

6-16

3120738

SECTION 7

ELECTRICAL

TABLE OF CONTENTS FIGURE

7-1 7-2 7-3 7-4 7-5

DESCRIPTION

Electrical Schematic (Standard Controls Machines) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Electrical Schematic (Proportional Controls Machines) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Electrical Components Installation (Standard Controls Machines) . . . . . . . . . . . . . . . . . . . . . . .

Electrical Components Installation (Proportional Controls Machines) . . . . . . . . . . . . . . . . . . . .

Electrical Diagram List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PAGE

7-2 7-4 7-6 7-12 7-18

S E C T I O N 7 E L E C T R I C A L

3120738

7-1

SECTION 7

ELECTRICAL

FIGURE 7-1.ELECTRICAL SCHEMATIC (STANDARD CONTROL MACHINES)

S E C T I O N 7 E L E C T R I C A L

7-2

3120738

SECTION 7

ELECTRICAL

S E C T I O N 7 E L E C T R I C A L

3120738

7-3

SECTION 7

ELECTRICAL

FIGURE 7-2.ELECTRICAL SCHEMATIC (PROPORTIONAL CONTROL MACHINES)

S E C T I O N 7 E L E C T R I C A L

7-4

3120738

SECTION 7

ELECTRICAL

S E C T I O N 7 E L E C T R I C A L

3120738

7-5

SECTION 7

ELECTRICAL

FIGURE 7-3. ELECTRICAL COMPONENTS INSTALLATION (STANDARD CONTROL MACHINES)

201

CIRCUIT BREAKER

203B

203B

202

204

203B

S E C T I O N

203B

GROUND CONTROLS 203B AUSTRALIAN SPEC ONLY 302

203B

HOURMETER

VALVE 203

7 204

E L E C T R I C A L

TILT INDICATOR

405 303 302A 302 AUSTRALIAN SPEC ONLY

BATTERY CHARGER 305

308

306

TO BATTERIES

304 304A

402

304B 301A 304C

301

7-6

308

ELEVATION LIMIT SWITCH

3120738

SECTION 7

ELECTRICAL

S E C T I O N 7 E L E C T R I C A L

3120738

7-7

SECTION 7

ELECTRICAL

FIGURE 7-3. ELECTRICAL COMPONENTS INSTALLATION (STANDARD CONTROL MACHINES) FIG & ITEM #

PART NUMBER

1 to 4 5 5A

Not Used

DESCRIPTION PLATFORM CONSOLE BOX COMPONENTS

6 to 24 25 26 27 28 to 33 34

4460265 4460267 Not Used 4460495 4460496 4460497 Not Used 4922142 Not Available 4922143 4922371

S E C T I O N

4922143 4922372

34A 34B 34C

7

35

E L E C T R I C A L

4922290 3990010 4460267 4460265 4460839 4460840 4460838 4922062 0270542 0258277 0257916 0257917 0258899

101

7-8

4922449 4922126 4922097 4922098 4922224 1060608

Harness - Controller (Part of Electrical Assembly) Connector Pin, Male

QTY. Ref. 0 1 A/R

Connector, Electrical Lockwasher, Receptacle Nut, Receptacle

1 1 1

Harness - Platform Console Box Without Tilt Indicators (Prior to S/N 71662) Without Tilt Indicators (S/N 71662 to Present) With Tilt Indicators (Prior to S/N 71662) With Tilt Indicators (S/N 71662 to Present) (Has 5 Pin & 6 Pin Connectors at PC Board) With Tilt Indicators & Cut-Out (Prior to S/N 71662) With Tilt Indicators & Cut-Out (S/N 71662 to Present) (Has 7 Pin & 6 Pin Connectors at PC Board) Nikken/Taiyo Spec Only Diode - 6 Amp Pin, Male Receptacle - 9 Position Connector - 6 Position (S/N71662 to Present Only) Connector, Male (S/N 71662 to Present Only) 7 Position Connector 5 Position Connector Harness - Platform Relay (Prior to S/N 71662 Only)

1

CABLE INSTALLATIONS - GROUND TO PLATFORM (1532E2) CABLE INSTALLATIONS - GROUND TO PLATFORM (1932E2) CABLE INSTALLATIONS - GROUND TO PLATFORM (2032E2) CABLE INSTALLATIONS - GROUND TO PLATFORM (2646E2 & 2632E2) CABLE INSTALLATIONS - GROUND TO PLATFORM (3246E2) Cable Assembly - 1532E2 Cable Assembly - 1932E2 Cable Assembly - 2032E2 Cable Assembly - 2646E2 & 2632E2 Cable Assembly - 3246E2 Cable, Electrical - 18/14 1532E2 1932E2 2032E2 2646E2 & 2632E2

REV.

1/A 2/B 1/A 2/B 1/A 2/B 2/B A/R 9 1 1 1

1 Ref.

1

Ref.

2

Ref.

2

Ref.

2

Ref.

2

Ref. Ref. Ref. Ref. Ref. A/R

1 2 5 5 2

32ft/9.75m 37ft/11.3m 42ft/12.8m 50ft/15.2m

3120738

SECTION 7

ELECTRICAL

FIGURE 7-3. ELECTRICAL COMPONENTS INSTALLATION (STANDARD CONTROL MACHINES) FIG & ITEM # 101 (cont’d) 102 103 104 105 106

PART NUMBER 4460492 4460493 4460491 4460464 4460715

DESCRIPTION 3246E2 Clamp, Cable Cap, Dust Connector, Electrical Pin, Male Plug - 13 Position GROUND CONTROL COMPONENTS Note: See Section 2 for Battery to Battery Cable Call-outs.

201 202 203

203A 203B 204

204A 205 205A 206 207 208 209

4922032 4922033

Not Required 4922332

Harness, Power Harness, Lift Switch Power Harness, Valve Options: 1532E2 & 1932E2 2032E2 & 2632E2 & 2646E2 & 3246E2 Connector - 9 Position Connector, DIN Harness, Ground Control Standard Spec Nikken Spec Connector - 6 Position Harness, Relay Diode - 6 Amp Connector - 10 Position Terminal -13 Position (Part of 2901538 Diode Module) Cable, Battery (Contactor to Motor) Cable, Battery (Fuse to Contactor) Cable, Battery Options (Battery + to Fuse) 1532E2 & 1932E2 2032E2 & 2646E2 & 3246E2 Cable, Battery Options (Battery - to Motor) 1532E2 & 1932E2 2032E2 & 2646E2 & 3246E2 Harness, Key Switch Options: Standard Spec Nikken Spec

4922096 4922067 4460444 Not Required Not Required Not Available 7011621

STANDARD HARNESS ASSEMBLIES Harness, Battery Charger Options: 1532E2 & 1932E2 2032E2 & 2632E2 & 2646E2 & 3246E2 Connector, Anderson Harness, Enable Switch Connector, Female - 2 Position Harness, Enable Switch (Inside Battery Charger) Connector, Male - 2 Position

4922102 4922034 4460719 4460449 4922035 4922331 4460717 4922144 3990010 4460718 4460716 1060666 1060667 1060681 1060668

210 1060682 1060669 211

301

301A 302 302A 303

3120738

QTY.

REV.

58ft/17.7m

1 1 1 13 1 Ref.

1 1 1

2 1

S E C T I O N

1 3 1 9 1 2 2/B 1 1 1 1 1

4/C

7

1 1 1

E L E C T R I C A L

1

1 1/A Ref. 1

1 0 0 1

7-9

SECTION 7

ELECTRICAL

FIGURE 7-3. ELECTRICAL COMPONENTS INSTALLATION (STANDARD CONTROL MACHINES) FIG & ITEM #

PART NUMBER

304 7018580 7020604 304A

304B 304C 305

7018581 7020600 7011590 7018579 Not Required 7018599 7018584 7018583

306

S E C T I O N

1060688 1060689 0259346 307

307A 308

7 309 310

E L E C T R I C A L

4922091 4922086 4922088 4922089 4460449 Not Available 1060680 1060680 Not Required Not Required

DESCRIPTION Cord Set - DC Options (Battery Charger): Standard Spec Japanese Spec DC Assembly with Plug Standard Spec Japanese Spec Connector, Plug Clamp Cord Set - AC Options (Battery Charger): Standard Spec (Inside Battery Charger) Japanese Spec (Not Shown) Plug Assembly - AC Inlet Plug, AC Cord Assembly (Battery Charger to AC Outlet) Standard Spec/CSA Spec/Japanese Spec Brazilian Spec/Latin American Spec (AC Outlet Plug Must Be Supplied Locally) Nikken Spec Only Harness, Lift Down Options: 1532E2 & 1932E2 2032E2 2646E2 & 2632E2 & 3246E2 (Lower) 2646E2 & 2632E2 & 3246E2 (Upper) Connector, DIN Harness, Pothole Protection Limit Switch Cable, Electrical - 18/2 (Left Side) Cable, Electrical - 18/2 (Right Side) Harness, Electronic Arm Guards Limit Switch Harness, Electronic Arm Guards Circuit Board ACCESSORIES HARNESS COMPONENTS

401

402

403 403A 404

405 406

7-10

Not Available 1060680 4460183 1060680

Not Available 1060680 4460259 4460260 Not Available 1060680 4460248 Not Available Not Available Not Used

Harness - Alarm (Descent/Motion/Travel) Cable, Electrical -18/2 Terminal Harness - Hi-Drive Limit 1532E2 & 1932E2 2032E2 & 2646E2 3246E2 Harness - Horn Cable, Electrical -18/2 Terminal Housing, Terminal Harness - Beacon Cable, Electrical -18/2 Terminal Harness - Tilt Cable, Electrical -18/3

QTY.

REV.

1

1

1 1 A/R 0 1 1 1 1

1

1 3ft/.91m 9.6ft/3m 0 0 Ref.

1ft/.3m 2 A/R 15ft/4.6m 17ft/5.2m 25ft/7.6m 8ft/2.4m 2 2 10ft/3m 2 A/R

3120738

SECTION 7

ELECTRICAL

FIGURE 7-3. ELECTRICAL COMPONENTS INSTALLATION (STANDARD CONTROL MACHINES) FIG & ITEM #

PART NUMBER

DESCRIPTION TOOLS

0100048 501 502

7002821 7002823

503

4460467 4460510

504

7002828

Compound, Silicone (Use on connectors/ receptacles) Crimper (For Wire to Pin/Socket Connections) Extractor (For Removal of Pin/Socket from Connectors) Extractor, Pin (Blue 16-18 Gauge) (For Removal of Pin/Socket from Connectors) Extractor, Pin (Yellow 12-14 Gauge) (For Removal of Pin/Socket from Connectors) Stripper, Wire

QTY.

REV.

Ref. A/R 1 1 1 1 1

S E C T I O N 7 E L E C T R I C A L

3120738

7-11

SECTION 7

ELECTRICAL

FIGURE 7-4. ELECTRICAL COMPONENT INSTALLATION (PROPORTIONAL CONTROL MACHINES)

S E C T I O N 7 E L E C T R I C A L

7-12

3120738

SECTION 7

ELECTRICAL

S E C T I O N 7 E L E C T R I C A L

3120738

7-13

SECTION 7

ELECTRICAL

FIGURE 7-4. ELECTRICAL COMPONENT INSTALLATION (PROPORTIONAL CONTROL MACHINES) FIG & ITEM #

PART NUMBER

DESCRIPTION TOOLS

1 2 3 4 5

2900874 2901443 1600244 1060633 Not Used 7002821 7002823

6

4460467 4460510

S E C T I O N

7 8

8896941 0100048

0259656 4922299/ 1282896 0271976 4922674/ 1282896

7 101 102 103 104 105 106 107 108 109 110 111

E L E C T R I C A L

1060608 4460473 4460468 4460614 4460465 4460466 4460343 4460267 4460320 Not Used 3990010

0259678 0259677 201 to 207 208 209 210 211 212

7-14

Not Used 0840025 Not Used 1060666 1060680 1060763

QTY. Ref.

Configurator Kit (Computer Software Kit) Analyzer and Cable Kit (Includes 1600244 & 1060633) Analyzer, SMART System Controller Cable, Communication (Analzer to Controller)

1 1 1 1

Crimper (For Wire to Pin/Socket Connections) Extractor (For Removal of Pins/Sockets form Connectors) Extractor - 16-18 Gauge (For Removal of Pins/Sockets form Deutsch Connectors) Extractor - 12-14 Gauge (For Removal of Pins/Sockets form Deutsch Connectors) Stripper, Wire Compound, Silicone (Use on Connectors/Receptacles) (Not Shown)

1 1

CABLE ASSEMBLIES GROUND TO PLATFORM OPTIONS: 3246E2 Cable Assembly 2632E2 Cable Assembly

Cable, Electrical - 18/14 Options: Clamp, Cable Cap, Dust Connector, Electrical - 21 Pin Socket, Female Plug, Sealing Connector - 12 Pin Pin Connector - 2 Pin Diode, 6A 600Volt (Not Shown) ELECTRICAL CONTROL SYSTEM INSTALLATIONS Without Charger Interlock With Charger Interlock

Boot, Cable Cable, Battery (Contactor to Motor) Cable, Electrical - 18/2 Cable, Battery (Contactor to Controller B+)

REV.

1 1 1 A/R

Ref.

1

Ref. Ref.

1/F

Ref. Ref.

1

58ft./17.7m

1 1 1 14 7 1 15 1 A/R

Ref. Ref.

D D

8 1 2ft/.6m 1

3120738

SECTION 7

ELECTRICAL

FIGURE 7-4. ELECTRICAL COMPONENT INSTALLATION (PROPORTIONAL CONTROL MACHINES) FIG & ITEM #

PART NUMBER

213 214 to 235 236 237 238 to 241 242

1060764 Not Used 4460268 4460320 Not Used 4922199 1060680 4460320 4460268 4922300 4460268 4460449 4460343 4460424 4460320 3990010 4922302 4460268 4460225 4460424 4460267 4922327

242A 243 243A 243B 243C 243D 243E 243F 244 244A 244B 244C 244D 245

301 to 305 306 306A 306B 306C 307 to 318 319 320 321 322 to 325 326 326A 326B 326C 327 327A 327B 327C 327D 328

3120738

Not Used 7020508 4460265 4460268 4460424 Not Used 4460470 4460471 4460613 Not Used 4922183 4460268 4460343 4460267 4922184 4460265 4460267 4460343 4460320 4460466

DESCRIPTION

QTY.

Cable, Battery (Controller A to Motor))

1

Socket, Female Plug, Male - 2 Position

2 1

Harness - Charger Lockout (Optional) Cable, Electrical - 18/2 Connector Socket, Female Harness - Valve Socket, Female Connector, DIN Connector - 12 Pin Plug, Male - 2 Position Connector - 2 Pin Diode 6 Amp (Not Shown) Harness - Ground Control Socket Connector - 6 Pin Plug, Male - 2 Position Pin Harness - Relay Ground

REV.

1 12ft/3.7m

1 2 1 14 8 1 2 1 2 1 5 1 2 1 2

PLATFORM CONSOLE BOX ASSEMBLIES

Ref.

Harness - Controller Electrical Assembly Receptacle Socket, Female Plug, Male - 2 Position

1 1 8 1

Nut, Receptacle Lockwasher, Receptacle Connector, Electrical - 21 Pin

1 1 1

2/B

S E C T I O N 7

Harness - Membrane Switch Socket, Female Receptacle Pin, Male Harness - Platform Console Box Receptacle Pin, Male Receptacle Connector Plug, Sealing

E L E C T R I C A L

1 A/R 2 A/R 1 A/R 1 1 7

7-15

SECTION 7

ELECTRICAL

FIGURE 7-4. ELECTRICAL COMPONENT INSTALLATION (PROPORTIONAL CONTROL MACHINES) FIG & ITEM #

PART NUMBER

DESCRIPTION STANDARD HARNESS ASSEMBLIES

401 401A 402 402A 403 403A 404

S E C T I O N

404A 405 406 407 407A 408

Not Available 1060680 4460320 4460268 4922258 4460424 4460268 4922305 1060680 4460320 4460268 Not Available 1060680

4460320 4460267 Not Required Not Required 4922067 4460444 7018580 7020604

7 408A

E L E C T R I C A L

408B 408C 409

7018581 7020600 7011590 7018579 Not Required 7018599 7018584 7018583

410 1060688 1060689

411 412 413 413A 413B

7-16

0259346 1060774 1060775 4922301 1060680 4460320 4460267 4460449

Harness - Hi-Drive Limit Switch Cable, Electrical - 18/2 Housing, Terminal Socket, Female Harness - Horn Receptacle - 2 Position Socket, Female Harness - Drive Cutout Cable, Electrical - 18/2 Connector Socket, Female Harness - Pothole Protection System Cable, Electrical - 18/2 Left Side (Hydraulic Component Tray) Right Side (Battery Component Tray) Connector Socket, Female Harness - Electronic Arm Guards Limit Switch Harness - Electronic Arm Guards Circuit Board Harness, Battery Charger Connector, Anderson Cord Set - DC Options (Battery Charger): Standard Spec Japanese Spec DC Assembly with Plug Standard Spec Japanese Spec Connector, Plug Clamp Cord Set - AC Options (Battery Charger): Standard Spec (Inside Battery Charger) Japanese Spec (Not Shown) Plug Assembly - AC Inlet Plug, AC Cord Assembly (Battery Charger to AC Outlet) Standard Spec/CSA Spec/Japanese Spec Brazilian Spec/Latin American Spec (AC Outlet Plug Must Be Supplied Locally) Nikken Spec Only Cable, Battery (Battery – to Controller B–) Cable, Battery (Battery+ to Contactor) Harness - Lift Down Solenoid Cable, Electrical - 18/2 Connector - 2 Pin Pin Connector, DIN

QTY.

REV.

Ref. 1 7ft./2.2m 2 2 1 1 2 1 28ft8.5m 1 2 1 A/R

1

1/A

3ft/.91m 9.6ft/3m

1 2 0 0 1 1 1

1

1 1 A/R 0 1 1 1 1

1 1 1 37ft/11.3m 1 2 2

1/A

3120738

SECTION 7

ELECTRICAL

FIGURE 7-4. ELECTRICAL COMPONENT INSTALLATION (PROPORTIONAL CONTROL MACHINES) FIG & ITEM #

PART NUMBER

DESCRIPTION ACCESSORIES HARNESS ASSEMBLIES

501 501A 501B

502 503 503A

4922320 1060330 4460445 4460267 4460326 4460268 Not Available 1060680 Not Available 1060341 4460320 4460267

Harness - Tilt Switch Cable, Electrical - 16/3 Connector - 3 Pin Pin Male Plug, Connector Socket, Female Harness - Beacon Cable, Electrical - 18/2 Harness - Overload (Japanese/French Spec.)

Cable, Electrical - 16/2 Connector Socket, Female

QTY.

REV.

Ref. 1 8ft./2.4m 1 3 1 3

A

1 7.5ft./2.3m 1 35ft./11m

1 2

S E C T I O N 7 E L E C T R I C A L

3120738

7-17

SECTION 7

ELECTRICAL

FIGURE 7-5. ELECTRICAL DIAGRAM LIST FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

Note: Diagrams with asterisks (*) are not shown in the following pages. Diagrams not shown are available from the JLG Service Department.

1870080 1870116*

1870107* 1870112

S E C T I O N

0272149 0272091

ELECTRICAL SCHEMATIC Standard Controls Machines Prior to S/N 71662 (Machines with Relays in Console Box) Standard Controls Machines S/N 71662 to Present (Machines with PC Board Module in Console Box) Proportional Controls Machines Nikken/Taiyo Spec Machines Only Welder, 12-40 Volt MIG Options: (S/N 105296 to Present) 2632E2 / 2646E2 3246E2

Ref. Ref.

Ref. Ref. Ref. Ref. Ref.

7 E L E C T R I C A L

7-18

3120738

SECTION 8

DECALS

TABLE OF CONTENTS FIGURE

8-1 8-2 8-3 8-4

DESCRIPTION

Decals Installation - 1532E2 & 1932E2 (Common) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Decals Installation - 1532E2 & 1932E2 (Country Spec) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Decals Installation - 2032E2 & 2632E2 & 2646E2 & 3246E2 (Common) . . . . . . . . . . . . . . . . . .

Decals Installation - 2032E2 & 2632E2 & 2646E2 & 3246E2 (Country Spec) . . . . . . . . . . . . . .

PAGE

8-2 8-6 8-12 8-16

S E C T I O N 8 D E C A L S

3120738

8-1

SECTION 8

DECALS

FIGURE 8-1.DECALS INSTALLATION - 1532E2 & 1932E2 (COMMON)

19

1 3 4 5 2

S E C T I O N

101 27 102 201

8

13 6

16

19

15

9

13

22 25

7

18 29

30 11

17

18 16

102

10

21

8 D E C A L S

8 13

14 102

20 30 23

31 101 21

26

28

18

20 16 8-2

3120738

SECTION 8

DECALS

FIGURE 8-1. DECALS INSTALLATION - 1532E2 & 1932E2 (COMMON) FIG & ITEM #

PART NUMBER 0270552 0258743

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

0641405 0860520 1060279 3311405 4751400 1702153 Not Available Not Required 1703816 3251813 Not Available Not Used 1703868 1703869 Use 1701509 1701509 1703811 1703812 1703814 1704277 1703817 1703819 1703821 1703822 Not Used 1703695 1704017 1703706 1703813 1703818 1703823 1704885 2910120 Use 2902070 2901671 2902069 2901671 Not Available 2910121

3120738

DESCRIPTION DECAL INSTALLATIONS (COMMON) 1532E2 1932E2

QTY.

REV.

Ref. Ref.

5 8

Bolt 1/4”-20NC x 5/8” Box, Manual Storage Cable, Lanyard Locknut 1/4”-20NC Flatwasher 1/4” Decal - Inspection Decal - Bar Code

4 1 1 4 4 1 1

Decal - Danger/Warning Decal - USA Nameplate - Serial Number

1 1 1

Decal - Capacity Decal - Safety Prop Decal - Manual Options: Decal (Prior to S/N 102826) (was p/n 1703788) Decal (S/N 102826 to Present) Decal - Lifting Lug Decal - Hydraulic Oil Decal - Tie Down Decal - Attach Lanyard Here Decal - Forklift Decal - Directional Arrow Decal - Control Box Location Decal - Manual Descent Instructions

3 2 1

Decal - Legend Decal - Towing/Winching/Tow Speed Decal - Ground Control Operation Decal - Warning Battery Ventilation Decal - Warning Decal - Danger Electrocution Hazard Decal - Website ———————————— Complete Decal Kit (Includes items 6-10, 13-23 & 25-30) Kit 1 (Includes Items 13-21, 23, 31) - 1932E2 (Was 2901595) Kit 2 (Includes Items 22, 25-30) Kit 1 (Includes Items 13-21, 23, 31) - 1532E2 Kit 2 (Includes Items 22, 25-30) Decal Kit - 1532E2 (Includes Items 101 & 102) Decal Kit - 1932E2 (Includes Items 101 & 102)

S E C T I O N

4 1 4 2 4 3 1 1

8 D E C A L S

1 1 1 1 2 2 1 1 1 1 1 1 1 1

8-3

SECTION 8

DECALS

FIGURE 8-1. DECALS INSTALLATION - 1532E2 & 1932E2 (COMMON) (CONTINUED) FIG & ITEM #

PART NUMBER 0250548 0258316

101

102

3252598 3252747 2901849 1703870 0273510

201

1705304

DESCRIPTION DECAL INSTALLATIONS (VARYING PARTS) 1532E2 1932E2 Decal - Model Designation 1932E2 1532E2 Decal Kit - Wheel Load Decal - Wheel Load DECAL INSTALLATION SERVICE SUPPORT - 1932E2 Decal - Service Support

QTY.

REV.

Ref. Ref.

1 2

2

1 4 Ref.

A

1

S E C T I O N 8 D E C A L S

8-4

3120738

SECTION 8

DECALS

FIGURE 8-1. DECALS INSTALLATION - 1532E2 & 1932E2 (COMMON) (CONTINUED) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S E C T I O N 8 D E C A L S

3120738

8-5

SECTION 8

DECALS

FIGURE 8-2.DECALS INSTALLATION - 1532E2 & 1932E2 (COUNTRY SPEC)

S E C T I O N 8 D E C A L S

8-6

3120738

SECTION 8

DECALS

FIGURE 8-2. DECALS INSTALLATION - 1532E2 & 1932E2 (COUNTRY SPEC) FIG & ITEM #

PART NUMBER

0270550 0270556 0270553 0270555 0270551 0270554 0258755 0270347 0258747 0258746 0259688 0258745 1 2 3 4 5 6

7 8 9

0641405 0860520 1060279 3311405 4751400 1703961 1703074 1704607 1701621 1703962 1702552 Not Available 1702773 1703835 1703867 1704616 1704278 1704807 1703859 1703843

10 3251813

11 12 13

Not Required Not Available Not Used 3252588 1703868

3120738

DESCRIPTION DECAL INSTALLATION (COUNTRY SPEC) 1532E2: Brazilian Portuguese Canadian French Chinese Japanese Korean Latin American Spanish 1932E2: Brazilian Portuguese Chinese Canadian French Japanese Korean Latin American Spanish Bolt 1/4”-20NC x 5/8” Box, Manual Storage Cable, Lanyard Locknut 1/4”-20NC Flatwasher 1/4” Decal - Inspection Options: Brazilian Portuguese Canadian French Chinese Japanese Korean Latin American Spanish Decal - Bar Code Decal - JLG (5in) Decal - Danger/Warning Options: Brazilian Portuguese Canadian French Chinese Japanese (Prior to S/N 80167) Japanese (S/N 80167 to Present) Korean Latin American Spanish Decal - USA Options: Brazilian Portuguese/Canadian French/Chinese/ Latin American Spanish (Prior to S/N 111924) Korean/Japanese Nameplate - Serial Number Decal - Capacity Options: 1532E2 1932E2

QTY.

REV.

Ref. Ref. Ref. Ref. Ref. Ref. Ref.

5 5 5 5 4 5

Ref. Ref. Ref. Ref. Ref. Ref.

6 5 6 7 5 6

S E C T I O N

4 1 1 4 4 1

8 1 2 1

D E C A L S

A/R 1 0 1 3

8-7

SECTION 8

DECALS

FIGURE 8-2. DECALS INSTALLATION - 1532E2 & 1932E2 (COUNTRY SPEC) (CONTINUED) FIG & ITEM #

PART NUMBER

14 1701771 1703869 15

16 17 18 19 20 21 22

S E C T I O N

23 24 25

Use 1701509 1701509 1703811 1703812 1703814 1704277 1703817 1703819 1703829 1703861 1704610 1703845 1703853 1703837 1703822 Not Used 1703830 1703862 1704615 1704280 1703854 1703895

8 26

D E C A L S

27 28

1704142 1704146 1704608 1704144 1704145 1704143 1703706 1703832 1703864 1704613 1703848 1703856 1703840

29 1703833 1703865 1704611 1704282

8-8

DESCRIPTION Decal - Safety Prop Options: 1532E2 1932E2 Decal - Manual Options: Decal (Prior to S/N 102826) (was p/n 1703788) Decal (S/N 102826 to Present) Decal - Lifting Lug Decal - Hydraulic Oil Decal - Tie Down Decal - Attach Lanyard Here Decal - Forklift Decal - Directional Arrow Decal - Control Box Location Options: Brazilian Portuguese Canadian French Chinese Japanese Korean Latin American Spanish Decal - Manual Descent Instructions Decal - Legend Options: Brazilian Portuguese Canadian French Chinese Japanese Korean Latin American Spanish Decal - Towing/Winching/Tow Speed Brazilian Portuguese Canadian French Chinese Japanese Korean Latin American Spanish Decal - Ground Control Operation Decal - Warning Battery Ventilation Brazilian Portuguese Canadian French Chinese Japanese Korean Latin American Spanish Decal - Warning Brazilian Portuguese Canadian French Chinese Japanese

QTY.

REV.

2

1

4 1 4 2 4 3 1

1 1

1

1 1

2

3120738

SECTION 8

DECALS

FIGURE 8-2. DECALS INSTALLATION - 1532E2 & 1932E2 (COUNTRY SPEC) (CONTINUED) FIG & ITEM #

PART NUMBER

29 (cont’d)

1703857 1703841

30

31

1704885 1703834 1703866 1704609 1703850 1703858 1703842 1704885

2902069 Use 2902070 2901738 2902069 Use 2902070 2901746 2902069 Use 2902070 2901934 2902069 Use 2902070 2901742 2902069 Use 2902070 2901744 2902069 Use 2902070 2901740 Not Available 2910121

3120738

DESCRIPTION Korean Latin American Spanish Decal - Danger Electrocution Hazard Decal Brazilian Portuguese Canadian French Chinese Japanese Korean Latin American Spanish Decal - Website ———————————— Decal Kits: Kit 1 (Includes Items 13-21, 23, 31) Brazilian Portuguese 1532E2 Kit 1 (Includes Items 13-21, 23, 31) Brazilian Portuguese 1932E2 (Was 2901737) Kit 2 (Includes Items 22, 25-30) Brazilian Portuguese Kit 1 (Includes Items 13-21, 23, 31) Canadian French 1532E2 Kit 1 (Includes Items 13-21, 23, 31) Canadian French 1932E2 (Was 2901745) Kit 2 (Includes Items 22, 25-30) Canadian French Kit 1 (Includes Items 13-21, 23, 31) Chinese 1532E2 Kit 1 (Includes Items 13-21, 23, 31) Chinese 1932E2 (Was 2901935) Kit 2 (Includes Items 22, 25-30) - Chinese Kit 1 (Includes Items 13-21, 23, 31) Japanese 1532E2 (Was 2901961) Kit 1 (Includes Items 13-21, 23, 31) - Japanese 1932E2 (Was 2901741) Kit 2 (Includes Items 22, 25-30) - Japanese Kit 1 (Includes Items 13-21, 23, 31) Korean 1532E2 Kit 1 (Includes Items 13-21, 23, 31) Korean 1932E2 (Was 2901743) Kit 2 (Includes Items 22, 25-30) - Korean Kit 1 (Includes Items 13-21, 23, 31) Latin American Spanish 1532E2 Kit 1 (Includes Items 13-21, 23, 31) Latin American Spanish 1932E2 (Was 2901739) Kit 2 (Includes Items 22, 25-30) Latin American Spanish Decal Kit - 1532E2 (Includes Items 101 & 102) Decal Kit - 1932E2 (Includes Items 101 & 102)

QTY.

REV.

2

1 A/R 1 1

S E C T I O N

1 1

1 1 1

8

1 1

D E C A L S

1 1 1

2

1 1 1 1 1 1 1

8-9

SECTION 8

DECALS

FIGURE 8-2. DECALS INSTALLATION - 1532E2 & 1932E2 (COUNTRY SPEC) (CONTINUED) FIG & ITEM #

PART NUMBER 0250548 0258316

101

102

3252598 3252747 2901849 1703870

DESCRIPTION DECAL INSTALLATIONS (VARYING PARTS) 1532E2 1932E2 Decal - Model Designation 1932E2 1532E2 Decal Kit - Wheel Load Decal - Wheel Load

QTY.

REV.

Ref. Ref. 2

1 2

1 4

S E C T I O N 8 D E C A L S

8-10

3120738

SECTION 8

DECALS

FIGURE 8-2. DECALS INSTALLATION - 1532E2 & 1932E2 (COUNTRY SPEC) (CONTINUED) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S E C T I O N 8 D E C A L S

3120738

8-11

SECTION 8

DECALS

FIGURE 8-3.DECALS INSTALLATION - 2032E2/2632E2/2646E2/3246E2 (COMMON)

S/N 63401 TO PRESENT

18

17

15

19 102 5 4 1 3 2

S E C T I O N

PRIOR TO S/N 63401 15 17

18

14

21

12

102 32

19

24

6 101

13 30

9

29

3246E2

30 2032E2 2632E2 2646E2

16 10 19 13

8

8

31

15 17

102

27

7

20

LOCATED ON PLATE BENEATH #30

29

D E C A L S

12

15

30

17 102

19 28 101 20 17

102

19 15 S/N 63401 TO PRESENT

8-12

22 26 LOCATED ON PLATE ABOVE BRAKE CYLINDER

7 102 25 17

20

19 15 PRIOR TO S/N 63401

3120738

SECTION 8

DECALS

FIGURE 8-3. DECALS INSTALLATION - 2032E2/2632E2/2646E2/3246E2 (COMMON) FIG & ITEM #

PART NUMBER 0257784 0271876 0259110

1 2 3 4 5 6 7 8 9 10 11 12

13 14

0641405 0860520 1060279 3311405 4751400 1702153 1702773 1703816 3251813 Not Available Not Used 1703694 1703868 1704201 1703697 Use 1701509 1701509

15 16 17 18 19 20 21 22

23 24 25 26

27 28 29 30

3120738

1701509 1703811 1703812 1703814 1704277 1703817 1703819 1703821 1703822 Not Required Not Used 1703695 1703698 1704420 1703703 1704420 1703706 1703813 1703818 1703823

DESCRIPTION DECAL INSTALLATION (COMMON) OPTIONS: 2032E2 & 2646E2 2632E2 3246E2

QTY.

REV.

Ref. Ref. Ref. Ref.

11 C 9

Bolt 1/4”-20NC x 5/8” Box, Manual Storage Cable, Lanyard Locknut 1/4”-20NC Flatwasher 1/4” Decal - Inspection Decal - JLG (5in) Decal - Danger/Warning Decal - USA (Prior to S/N 111924) Nameplate - Serial Number

2 1 1 4 4 1 2 1 1 1

Decal - Capacity Options: 2032E2 & 2646E2 2632E2 3246E2 Decal - Safety Prop Decal - Manual Options: Decal for 2032E2 / 2646E2 / 3246E2 (Prior to S/N 102826) (was p/n 1703788) Decal for 2032E2 / 2646E2 / 3246E2 (S/N 102826 to Present) Decal for 2632E2 Decal - Lifting Lug Decal - Hydraulic Oil Decal - Tie Down Decal - Lanyard Attachment Decal - Forklift Decal - Directional Arrow Decal - Control Box Location Decal - Manual Descent Instructions Options: 2032E2 & 2646E2 3246E2

3

Decal - Legend Decal - Towing/Winching/Tow Speed Decal - Manual Descent Instructions Options: 2032E2 & 2632E2 2646E2 & 3246E2 Prior to S/N 69053 2646E2 & 3246E2 S/N 69053 to Present Decal - Ground Control Operation Decal - Warning Battery Ventilation Decal - Warning Decal - Danger Electrocution Hazard

S E C T I O N

2 1

8

4 1 4 2 4 3 1 1

D E C A L S

1 1 1

1 1 2 2

8-13

SECTION 8

DECALS

FIGURE 8-3. DECALS INSTALLATION - 2032E2/2632E2/2646E2/3246E2 (COMMON) (CONTINUED) FIG & ITEM #

PART NUMBER

31 32

Not Available 1704885

2901579 2902071 2901582 2902119 2901582 2901779 2902072 2901582

S E C T I O N

2900987

0257993 0271517 0257994 0258937 101

8 D E C A L S

102

3252567 1705013 3252568 3252619 2901851 Use 1704400 1704400 2901705 1704137 2901852 Use 1704402 1704402 2901853

103

8-14

Use 1704403 1704403 1703464

DESCRIPTION Decal - Bar Code Decal, Website ———————————— Decal Kits: Kit 1 - 2032E2 & 2646E2 Options: (Prior to S/N 99138) (Includes Items 12-22) (S/N 99138 to Present) (Includes Items 12-20, 22, 32) Kit 2 - 2032E2 & 2646E2 (Includes Items 24-30) Kit 1 - 2632E2 (Includes Items 12-20, 32) Kit 2 - 2632E2 (Includes Items 24-30) Kit 1 - 3246E2 Options: (Prior to S/N99138) (Includes Items 12-21) (S/N 99138 to Present) (Includes Items 12-20, 32) Kit 2 - 3246E2 (Includes Items 24-30) Decal Kits Complete: Kit - 2032E2 & 2646E2 (Includes Items 6-9, 102 Kits 2901579 & 2901582) DECAL INSTALLATION OPTIONS (VARYING PARTS): DECAL INSTALLATION - 2032E2 DECAL INSTALLATION - 2632E2 DECAL INSTALLATION - 2646E2 DECAL INSTALLATION - 3246E2 Decal Options: Decal - 2032E2 Decal - 2632E2 Decal - 2646E2 Decal - 3246E2 Decal Kit - Wheel Load (2032E2) Decal - Wheel Load Options: Prior to S/N 63328 (Was p/n 1703820) S/N 63328 to Present Decal Kit - Wheel Load (2632E2) Decal - Wheel Load Decal Kit - Wheel Load (2646E2) Decal - Wheel Load Options: Prior to S/N 63328 (was p/n 1703824) S/N 63328 to Present Decal Kit - Wheel Load (3246E2) Decal - Wheel Load Options: Prior to S/N 63328 (Was p/n 1704186) S/N 63328 to Present Decal - AC Power (Not Shown)

QTY.

REV.

1 1 A/R 1

1 1 1 1

1 A/R 1

Ref. Ref. Ref. Ref. Ref.

4 2 4 3

2

1 4

1 4 1 4

1 4

1

3120738

SECTION 8

DECALS

FIGURE 8-3. DECALS INSTALLATION - 2032E2/2632E2/2646E2/3246E2 (COMMON) (CONTINUED) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S E C T I O N 8 D E C A L S

3120738

8-15

SECTION 8

DECALS

FIGURE 8-4.DECALS INSTALLATION - 2032E2&2632E2&2646E2&3246E2 (COUNTRY SPEC)

S E C T I O N 8 D E C A L S

8-16

3120738

SECTION 8

DECALS

FIGURE 8-4. DECALS INSTALLATION - 2032E2&2632E2&2646E2&3246E2 (COUNTRY SPEC) FIG & ITEM #

PART NUMBER 0257795 0271885 0259121 0257787 0271890 0259113 0270348 0271887 0270349 0257786 0271889 0259112 0259687 0271886 0259691 0257785 0271888 0259111

1 2 3 4 5 6

7 8

0641405 0860520 1060279 3311405 4751400 1703961 1703867 1703074 1704607 1701621 1703962 1702552 1702773 1703835 1703074 1703867 1704616 1704807 1703859 1703843

9 3251813

Not Required

3120738

DESCRIPTION DECAL INSTALLATION (COUNTRY SPEC) OPTIONS: Brazilian Portuguese - 2032E2 & 2646E2 Brazilian Portuguese - 2632E2 Brazilian Portuguese - 3246E2 Canadian French - 2032E2 & 2646E2 Canadian French - 2632E2 Canadian French - 3246E2 Chinese - 2032E2 & 2646E2 Chinese - 2632E2 Chinese - 3246E2 Japanese - 2032E2 & 2646E2 Japanese - 2632E2 (Prior to S/N 103545) Japanese - 3246E2 Korean - 2032E2 & 2646E2 Korean - 2632E2 Korean - 3246E2 Latin American Spanish - 2032E2 & 2646E2 Latin American Spanish - 2632E2 Latin American Spanish - 3246E2 NOTE: For Special Specs see Section 10 Bolt 1/4”-20NC x 5/8” Box, Manual Storage Cable, Lanyard Locknut 1/4”-20NC Flatwasher 1/4” Decal - Inspection Options: Brazilian Portuguese Canadian French - 2032E2 & 2646E2 Canadian French - 2632E2 & 3246E2 Chinese Japanese (Prior to S/N 103545) Korean Latin American Spanish Decal - JLG (5in) Decal - Danger/Warning Options: Brazilian Portuguese Canadian French - 2032E2 & 2646E2 Canadian French - 2632E2 & 3246E2 Chinese Japanese (Prior to S/N 103545) Korean Latin American Spanish Decal - USA Options: Brazilian Portuguese/Canadian French/Chinese/ Korean/Latin American Spanish (Prior to S/N 111924) Japanese

QTY.

REV.

Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref.

8 C 8 8 C 8 5 C 5 10 B 9 6 B 5 8 B 7

4 1 1 4 4 1

S E C T I O N 8 D E C A L S

2 1

A/R 1

0

8-17

SECTION 8

DECALS

FIGURE 8-4. DECALS INSTALLATION - 2032E2&2632E2&2646E2&3246E2 (COUNTRY SPEC) (CONTINUED) FIG & ITEM #

PART NUMBER

10 11 12

Not Available Not Used 1703694 1704283 1703868 1704201

13 1703697 1704284 14 Use 1701509 1701509

S E C T I O N

15 16 17 18 19 20 21

8 D E C A L S

22 23 24

1701509 1703811 1703812 1703814 1704277 1703817 1703819 1703829 1703861 1704610 1703845 1703853 1703837 1703822

Decal - Capacity Options: 2032E2 & 2646E2 Brazilian Portuguese/Canadian French/Chinese/Korean/Latin American Spanish 2032E2 & 2646E2 Japanese (Prior to S/N 103545) 2632E2 3246E2 Decal - Safety Prop Options: 2032E2/ 2632E2 & 2646E2 3246E2 / (2632E2 Japanese Spec Only) Decal - Manual Options: Decal for 2032E2 / 2646E2 / 3246E2 (Prior to S/N 102826) (was p/n 1703788) Decal for 2032E2 / 2646E2 / 3246E2 (S/N 102826 to Present) Decal for 2632E2 Decal - Lifting Lug Decal - Hydraulic Oil Decal - Tie Down Decal - Attach Lanyard Here Decal - Forklift Decal - Directional Arrow Decal - Control Box Location Options: Brazilian Portuguese Canadian French Chinese Japanese (Prior to S/N 103545) Korean Latin American Spanish Decal - Manual Descent Instructions (2032E2 / 2646E2 Only)

QTY.

REV.

3

2

1

4 1 4 2 4 3 1

1

Not Used 1703830 1703862 1704615 1704280 1703854 1703838

25 1703831 1703863 1704614 1704281 1703855 1703839

8-18

DESCRIPTION

Decal - Legend Options: Brazilian Portuguese Canadian French Chinese Japanese (Prior to S/N 103545) Korean Latin American Spanish Decal - Towing/Winching/Tow Speed Options: Brazilian Portuguese Canadian French Chinese Japanese (Prior to S/N 103545) Korean Latin American Spanish

1

1

3120738

SECTION 8

DECALS

FIGURE 8-4. DECALS INSTALLATION - 2032E2&2632E2&2646E2&3246E2 (COUNTRY SPEC) (CONTINUED) FIG & ITEM #

PART NUMBER

26

27 28

1704420 1703703 1704420 1703706 1703832 1703864 1704613 1703848 1703856 1703840

29 1703833 1703865 1704611 1704282 1703857 1703841 30

31 32

1703834 1703866 1704609 1703850 1703858 1703842 Not Available 1704885

Use 2902071 Use 2902119 Use 2902072 2901586 Use 2902071 Use 2902119 Use 2902072 2901594 Use 2902071 2902119

3120738

DESCRIPTION Decal - Manual Descent Instructions Options: 2032E2 2646E2 & 3246E2 Prior to S/N 69053 2646E2 & 2632E2 & 3246E2 S/N 69053 to Present Decal - Ground Control Operation Decal - Warning Battery Ventilation Brazilian Portuguese Canadian French Chinese Japanese (Prior to S/N 103545) Korean Latin American Spanish Decal - Warning Options: Brazilian Portuguese Canadian French Chinese Japanese (Prior to S/N 103545) Korean Latin American Spanish Decal - Danger Electrocution Hazard Brazilian Portuguese Canadian French Chinese Japanese (Prior to S/N 103545) Korean Latin American Spanish Decal - Bar Code Decal - Website ———————————— Decal Kits: Brazilian Portuguese Kit 1 - 2032E2 & 2646E2 (Includes Items 12-22, 32) (Was 2901585) Brazilian Portuguese Kit 1 - 2632E2 (Includes Items 12-21, 32) (Was 2902116) Brazilian Portuguese Kit 1 - 3246E2 (Includes Items 12-21, 32) (Was 2901790) Brazilian Portuguese Kit 2 (Includes Items 21, 24-30) Canadian French Kit 1 - 2032E2 & 2646E2 (Includes Items 12-22, 32) (Was 2901593) Canadian French Kit 1 - 2632E2 (Includes Items 12-21, 32) (Was 2902122) Canadian French Kit 1 - 3246E2 Includes Items 12-21, 32) (Was 2901782) Canadian French Kit 2 (Includes Items 21, 24-30) Chinese Kit 1 - 2032E2 & 2646E2 (Includes Items 12-22, 32) (Was 2901936) Chinese Kit 1 - 2632E2 (Includes Items 12-21, 32)

QTY.

REV.

1

1 1

2

S E C T I O N

2

1

8

A/R 1

D E C A L S

1 1 1 1 1 1 1 1 1

8-19

SECTION 8

DECALS

FIGURE 8-4. DECALS INSTALLATION - 2032E2&2632E2&2646E2&3246E2 (COUNTRY SPEC) (CONTINUED) FIG & ITEM #

PART NUMBER Use 2902072 2901933 Use 2902071 Use 2902119 Use 2902072 2901590 Use 2902071 Use 2902119 Use 2902072 2901592 Use 2902071

S E C T I O N

Use 2902119 Use 2902072 2901588

2910056

8

2910071 2910158

D E C A L S

2910070

0257993 0271517 0257994 0258937 101

102

3252567 1705013 3252568 3252619 2901850 Use 1704400

8-20

DESCRIPTION Chinese Kit 1 - 3246E2 (Includes Items 12-21, 32) (Was 2901937) Chinese Kit 2 (Includes Items 21, 24-30) Japanese Kit 1 - 2032E2 & 2646E2 (Includes Items 12-22, 32) (Was 2901589) Japanese Kit 1 - 2632E2 (Includes Items 12-21, 32) (Was 2902121) Japanese Kit 1 - 3246E2 (Includes Items 12-21, 32) (Was 2901781) Japanese Kit 2 (Includes Items 21, 24-30) Korean Kit 1 - 2032E2 & 2646E2 (Includes Items 12-22, 32) (Was 2901591) Korean Kit 1 - 2632E2 (Includes Items 12-21, 32) (Was 2902117) Korean Kit 1 - 3246E2 (Includes Items 12-21, 32) (Was 2901878) Korean Kit 2 (Includes Items 21, 24-30) Latin American Spanish Kit 1- 2032E2 & 2646E2 (Includes Items 12-22, 32) (Was 2901587) Latin American Spanish Kit 1 - 2632E2 (Includes Items 12-21, 32) (Was 2902120) Latin American Spanish Kit 1 - 3246E2 (Includes Items 12-21, 32) (Was 2901780) Latin American Spanish Kit 2 Options: (Includes Items 24-30, 32) Decal Kits Complete: Brazilian Portuguese - 2032E2 & 2646E2 (Includes Kits 2901585 & 2901586) Canadian French - 2032E2 & 2646E2 (Includes Kits 2901593 & 2901594) Japanese Kit - 2032E2 & 2646E2 (Includes Kits 2901589 & 2901590) Latin American Spanish - 2032E2 & 2646E2 (Includes Kits 2901587 & 2901588) DECAL INSTALLATION OPTIONS (VARYING PARTS): DECAL INSTALLATION - 2032E2 DECAL INSTALLATION - 2632E2 DECAL INSTALLATION - 2646E2 DECAL INSTALLATION - 3246E2 Decal Options: Decal - 2032E2 Decal - 2632E2 Decal - 2646E2 Decal - 3246E2 Decal Kit - Wheel Load (2032E2) Decal - Wheel Load Options: Prior to S/N 63328 (Was p/n 1703820)

QTY.

REV.

1 1 1 1 1 1 1 1 1 1 1 1 1 1

A/R 1 1 1 1

Ref. Ref. Ref. Ref. Ref.

4 2 4 3

2

1 4

3120738

SECTION 8

DECALS

FIGURE 8-4. DECALS INSTALLATION - 2032E2&2632E2&2646E2&3246E2 (COUNTRY SPEC) (CONTINUED) FIG & ITEM #

PART NUMBER

102 (cont’d)

1704400 2901705 2901852 Use 1704402 1704402 2901853

103

Use 1704403 1704403 1703464

DESCRIPTION S/N 63328 to Present Decal Kit - Wheel Load (2632E2) Decal Kit - Wheel Load (2646E2) Decal - Wheel Load Options: Prior to S/N 63328 (Was p/n 1703824) S/N 63328 to Present Decal Kit - Wheel Load (3246E2) Decal - Wheel Load Options: Prior to S/N 63328 (Was p/n 1704186) S/N 63328 to Present Decal - AC Power (Not Shown)

QTY.

REV.

1 1 4

1 4

1

S E C T I O N 8 D E C A L S

3120738

8-21

SECTION 8

DECALS

FIGURE 8-4. DECALS INSTALLATION - 2032E2&2632E2&2646E2&3246E2 (COUNTRY SPEC) (CONTINUED) FIG & ITEM #

PART NUMBER

DESCRIPTION

QTY.

REV.

S E C T I O N 8 D E C A L S

8-22

3120738

SECTION 9

RECOMMENDED SERVICE PARTS STOCK

MODELS 1932E2/2032E2/2646E2/3246E2 The following list will service fleets of machines (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.

JLG PART NUMBER

QTY PER FLEET

DESCRIPTION 1-4

5-9

10 OR MORE

1 4 1 1 1 1 1 1 1 1 1 1 1 1 2

1 8 1 1 1 1 1 1 1 1 1 1 1 1 2

1 12 1 1 1 1 1 1 1 1 1 1 1 1 2

1 1 1

1 1 1

1 1 1

1

1

1

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

STANDARD PARTS 1340052 2120072 7010944 7022522 7018917 7016352 3740131 4360112 4360475 2860030 4360328 7011509 7020501 7017444 3990010

Breather (Figure 2-1 & 2-2) Element, Filter (Figure 2-1 & 2-2) Coupling Kit (Figure 2-1 & 2-2) Coil, Valve Cartridge (Figure 2-3) Coil, Drive Valve (Figures 2-3 & 2-4) Coil, Valve Cartridge (Figure 2-4) Contactor (Figure 2-5 & 2-6) Breaker, Circuit (Figure 2-5 & 2-6) Switch, Mushroom (Figures 2-5, 2-6, 4-8 & 4-9) Key, Replacement (Figure 2-5 & 2-6) Switch, Toggle (Figures 2-5, 2-6 & 4-8) Breaker, DC Circuit - Battery Charger (Figure 2-8) Switch, Push Button (Figure 4-10 & 4-11) Coil (Figure 5-2, 5-3, 5-4 & 5-5) Diode (Figure 7-3 & 7-4) VARIABLE PARTS

4360487 4360348 4360349 4360435 4360348 4360401 4360437 7012785 2400041 0610125 1600289 3740129 3740069 3740069 4360471 4360469 7018564 7018506 7018514 7018597 7018578

3120738

Switch, Tilt (1532E2/1932E2/2032E2-Optional) (Figure 1-7) Switch, Tilt (2646E2 - Optional) (Figure 1-7) Switch, Tilt (3246E2 with Standard Controls - Optional) (Figure 1-7) Switch, Tilt (3246E2 with Proportional Controls - Optional) (Figure 1-7) Switch, Tilt (All Japanese Spec Machines) (Figure 1-7) Switch, Limit (1532E2/1932E2/3246E2) (Figure 1-7) Switch, Limit (Japanese Spec Machines) (Figure 1-7) Coil (Proportional Controls Machines) (Figure 2-4) Fuse (Standard Controls Machines) (Figure 2-5) PC Board (Standard Controls Machines) (Figure 2-5) Controller (Proportional Controls Machines) (Figure 2-6) Relay (Standard Controls Machines) (Figure 2-5) Relay (Japanese Spec Machines) (Figure 2-5) Relay (Proportional Controls Machines) (Figure 2-6) Switch, Key (Standard Controls Machines) (Figure 2-5) Switch, Key (Proportional Controls Machines) (Figure 2-6) Relay, Battery Charger (ANSI Spec) (Figure 2-8) Relay, Battery Charger (Japanese Spec) (Figure 2-8) Breaker, AC Circuit - Battery Charger (ANSI Spec) (Fig 2-8) Breaker, AC Circuit-Batt. Charger (Japanese Spec) (Fig 2-8 Card, Circuit - Battery Charger (ANSI Spec) (Figure 2-8)

9-1

S E C T I O N 9 R E C O M M E N D E D S E R V I C E P A R T S S T O C K

S E C T I O N 9 R E C O M M E N D E D S E R V I C E P A R T S S T O C K

SECTION 9

RECOMMENDED SERVICE PARTS

MODELS 1932E2/2032E2/2646E2/3246E2 The following list will service fleets of machines (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.

JLG PART NUMBER 7018598 4360456 4360548 1600295 1600282 4360267 4360339 4360336 0610149 0610123 4360453 4360454 4360387 7020500 7011992 7020523 7020508 7020510

9-2

QTY PER FLEET

DESCRIPTION Card, Circuit - Battery Charger (Japanese Spec) (Fig 2-8) Switch, Limit (Figure 2-9) Switch, Limit (Figure 3-1, 3-2, 3-3,3-4, 3-5 & 3-6) Controller, Drive (Standard Controls Machines) (Fig 4-8) Controller, Drive (Proportional Controls Machines) (Fig 4-9) Contact, Switch (Standard Controls Machines) (Figure 4-8) Switch, Enable (Standard Controls Machines) (Figure 4-8) Switch, Toggle (Standard Controls Machines) (Figure 4-8) Module, Logic (Standard Controls Machines) (Figure 4-8) Board, PC (Proportional Controls Machines) (Figure 4-9) Switch, Keypad with Tilt Light (Proportional Controls Machines) (Figure 4-9) Switch, Keypad without Tilt Light (Proportional Controls Machines) (Figure 4-9) Switch, Horn Push Button (Optional) (Figure 4-8 & 4-9) Switch, Rocker (Standard Controls Machines) (Figure 4-10) Switch, Rocker (Proportional Controls Machines) (Fig 4-11) Electrical Assembly - Controller (Standard Controls Machines) (Figure 4-10) Electrical Assembly - Controller (Proportional Controls Machines) (Figure 4-11) Potentiometer (Proportional Controls Machines) (Fig 4-11)

1-4

5-9

10 OR MORE

1 1 1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1 1 1

1

1

1

1 1 1 1

1 1 1 1

1 1 1 1

1

1

1

1

1

1

3120738

SECTION 10

SPECIAL OPTIONS

Note: This list is to accomodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department.

FIG & ITEM #

PART NUMBER

DESCRIPTION MISCELLANEOUS SPECIAL OPTIONS

0256789

CAMERA MOUNT ASSEMBLY

0258682 3252191 0272220 1705303

DECAL INSTALLATIONS CSA Decal Installation Options: Prior to S/N 103762 Nameplate - CSA S/N 103762 to Present Decal - CSA

REV.

Ref.

S E C T I O N

Ref.

Ref. 1

0273248 0273247

Hertz Decal Installation 1532E2 & 1932E2 2032E2/2646E2 & 3246E2

Ref. Ref. Ref.

1 0

0272683 0272684

Home Depot Decal Installation 1932E2 2646E2

Ref. Ref. Ref.

0273373

Nations Rent Decal Installation

Ref.

Nikken Spec Decal Installation - 1532E2 Nikken Standard Decal Kit Nikken Control Box Decal Kit Nikken Spec Decal Installation - 1932E2 Nikken Standard Decal Kit Nikken Control Box Decal Kit Nikken Spec Decal Installation - 2032E2 & 2646E2 & 3246E2 Nikken Standard Decal Kit Nikken Control Box Decal Kit NikkenSpec Door Stop Installation - 2032E2 & 2646E2 & 3246E2

Ref. 1 1 Ref. 1 0 Ref.

S P E C I A L

0271115

Sunbelt Decal Installation

Ref.

0271903 0271902

United Rentals Decal Installation 1532E2/1932E2/2032E2/2632E2 2646E2/3246E2

Ref. Ref. Ref.

0270561/0270549

2901962 Not Available 0272177/0272178

2902145 Not Available 0259347/0259342

2901835 2901836 0259347/0271249

0270587 0259345

3120738

QTY.

ELECTRICAL BOX COVER INSTALLATIONS (NIKKEN SPEC) 1532E2/1932E2 2032E2/2646E2/3246E2

O P T I O N S

1 1 Ref.

Ref. Ref. Ref.

10-1

SECTION 10

SPECIAL OPTIONS

Note: This list is to accomodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department.

S E C T I O N

FIG & ITEM #

PART NUMBER

Ref. Ref. Ref.

INVERTER INSTALLATIONS (110V 800WATT) 1532E2 1932E2 2032E2/2646E2/3246E2 2632E2 Kit, Circuit Card

Ref. Ref. Ref. Ref. Ref. 1 Ref. Ref. Ref. 1 1

4923370 4923412

INVERTER KITS (110V 800WATT) 1532E2/1932E2 2032E2/2646E2/3246E2 Inverter Harness, Wiring Options: 1532E2/1932E2 2032E2/2646E2/3246E2 Harness, Inverter Switch Options: 1532E2/1932E2 2032E2/2646E2/3246E2

0257977

KEY LANYARD INSTALLATION

Ref.

0259344

LITERATURE PACK INSTALLATION (NIKKEN SPEC)

Ref.

NIKKEN E2 SPECIAL PARTS KIT (WITH DECALS) 1532E2 1932E2 2032E2 2646E2 3246E2 NIKKEN E2 SPECIAL PARTS KIT (WITHOUT DECALS) 1532E2/1932E2 2032E2 2646E2/3246E2

Ref. Ref. Ref. Ref. Ref. Ref. Ref.

Not Available 0258972 0257970 0271935 7023336

2902478 2902508 2460042

S P E C I A L

4922842 4923408

O P T I O N S

0270549 0272177 0259347 0272246 0272247

0272248 0272250 0272249

0258733 0257976 0258651 1692617 4360494

10-2

QTY.

HYDRAULIC FLUIDS Mobil 424 Mobil DTE 13M

2300014 2300016

1 0

DESCRIPTION

OVERLOAD PROTECTION PRESSURE SWITCH INSTALLATION (JAPANESE SPEC) Note: Located on Lift Cylinder Port Block 1532E2 & 1932E2 2032E2 2646E2 & 3246E2 Switch, Pressure Options: Prior to S/N 90188 S/N 90188 to Present

REV.

1

Ref. Ref. Ref.

Ref. Ref. Ref. 1

3120738

SECTION 10

SPECIAL OPTIONS

Note: This list is to accomodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department.

FIG & ITEM #

PART NUMBER

QTY.

0272506

PIPE RACK ASSEMBLY (1932E2/2032E2)

Ref.

0258465 0258461 0258113 0271328

PLATFORM CONSOLE BOX WITH FOOTSWITCH OPTIONS (SPECIAL SPEC ONLY) Japanese Spec Without Battery Discharge Indicator Japanese Spec With Battery Discharge Indicator Japanese Spec With Battery Discharge Indicator Nikken/Taiyo Spec With Battery Discharge Indicator

Ref. Ref. Ref. Ref.

0259630/0259522

4846082 4060943

Not Available 0259333 0258773 0259334 0270589 3760321

PLATFORM CONSOLE BOX COVER INSTALLATION (TAIYO KENKI SPEC ONLY) Cover, Console Window, Polycarbonite PLATFORM WITH D-RINGS INSTALLATIONS (GM/HERTZ SPECS) 1532E2 1932E2 2032E2 2646E2 3246E2 (S/N 85151 to Present) D-Ring

9984055

PLATFORM FOLD DOWN RAILS WITH FRONT & REAR DOORS & LADDERS INSTALLATION 3246E2 (S/N 100926 Only)

2901766 2901767

PLATFORM HANDRAILS AUTOLOCK KIT - 2032E2 & 2646E2 Fixed Rails Folddown Rails

0257975 0258154

0257946

0270380 0270393 4360401 4360437

3120738

DESCRIPTION

REV.

Ref.

1 0

1 1

S P E C I A L

Ref. Ref. Ref. Ref. Ref. 2 Ref. 1

O P T I O N S

Ref. Ref.

PRESSURE CHECKS INSTALLATION (JAPANESE SPEC WITH STANDARD CONTROLS) PRESSURE CHECKS INSTALLATION (JAPANESE SPEC WITH PROPORTIONAL CONTROLS)

Ref.

PLATFORM RAIL SPACERS INSTALLATION 2032E2 (CALIFORNIA SPEC) SPEED SWITCH INSTALLATION (JAPANESE TAIYO SPEC) 2032E2 (Mounted on Center Left Side of Frame) 2646E2 (Mounted on Center Right Side of Frame) Switch, Limit Options: 2032E2 2646E2

Ref.

S E C T I O N

Ref.

Ref. Ref. 1

10-3

SECTION 10

SPECIAL OPTIONS

Note: This list is to accomodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department.

S E C T I O N

FIG & ITEM #

PART NUMBER 0902666 0902537 Not Required 0902632

O P T I O N S

10-4

1

7002828

0272171 0272218 0272219

TRAY LANYARD INSTALLATIONS 1532E2/1932E2 2032E2 2646E2/3246E2

Ref. Ref. Ref. Ref.

0273501 0272149 0272091

WELDER, 12-40 VOLT MIG (S/N 105296 to Present) 2032E2 2632E2 / 2646E2 3246E2

Ref. A D 1

4460510

REV.

1

Ref. 1 1

4460467

S P E C I A L

Bracket, Mounting Options: 2032E2 2646E2 Cover, Bracket Options: 2032E2 2646E2

QTY.

TOOLS FOR SERVICE Crimper (For Wire to Pin/Socket Connections) Extractor (For Removal of Pin/Socket from Connectors) Extractor, Pin (Blue 16-18 Gauge) (For Removal of Pin/Socket from Connectors) Extractor, Pin (Yellow 12-14 Gauge) (For Removal of Pin/Socket from Connectors) Stripper, Wire

7002821 7002823

1 0

DESCRIPTION

1 1 1

3120738

PART NUMBER INDEX

MODEL E2

INDEX P/N

PAGE

0258745. . . . . . 8-7 0270554. . . . . . 8-7 0902433. . . . . 2-20 2902069. . . . . . 8-9 Use 0610153 . 2-19 0080228 . . . . . 5-13 0080228 . . . . . 5-17 0080228 . . . . . . 5-5 0080228 . . . . . . 5-9 0100001 . . . . . 1-23 0100001 . . . . . 3-23 0100010 . . . . . . 6-3 0100011 . . . . . 1-23 0100011 . . . . . 2-23 0100011 . . . . . 2-38 0100011 . . . . . . 2-4 0100011 . . . . . . 2-8 0100011 . . . . . . 2-8 0100011 . . . . . 3-11 0100011 . . . . . 3-15 0100011 . . . . . 3-19 0100011 . . . . . 3-23 0100011 . . . . . . 3-3 0100011 . . . . . . 3-7 0100011 . . . . . 4-11 0100011 . . . . . 4-15 0100011 . . . . . 4-19 0100011 . . . . . 4-23 0100011 . . . . . 4-27 0100011 . . . . . . 4-3 0100011 . . . . . . 4-7 0100011 . . . . . 5-14 0100011 . . . . . 5-18 0100019 . . . . . 1-16 0100019 . . . . . . 1-3 0100019 . . . . . . 1-4 0100019 . . . . . 3-11 0100019 . . . . . 3-15 0100019 . . . . . 3-19 0100019 . . . . . 3-23 0100019 . . . . . . 3-3 0100019 . . . . . . 3-7 0100020 . . . . . . 2-3 0100020 . . . . . . 2-7 0100020 . . . . . . 2-8 0100020 . . . . . 5-10 0100020 . . . . . . 5-6 0100020 . . . . . 6-11

3120738

P/N 0100020 0100020 0100020 0100020 0100039 0100039 0100048 0100048 0100048 0100048 0100048 0100048 0100048 0100051 0100051 0100051 0100051 0100076 0100081 0140011 0140011 0140022 0140042 0140042 0181847 0200558 0200559 0200560 0200561 0200562 0200563 0200572 0200574 0200574 0200575 0200576 0200577 0200605 0200606 0200607 0200607 0200608 0200609 0200610 0200610 0200611 0200611 0200614 0200614

PAGE . . . . . 6-13 . . . . . 6-15 . . . . . . 6-7 . . . . . . 6-9 . . . . . 3-12 . . . . . . 3-7 . . . . . 1-25 . . . . . 2-19 . . . . . 2-20 . . . . . 2-23 . . . . . 2-24 . . . . . 7-11 . . . . . 7-14 . . . . . 2-19 . . . . . 2-23 . . . . . 2-28 . . . . . 2-28 . . . . . 2-23 . . . . . . 1-3 . . . . . 4-31 . . . . . 4-35 . . . . . 1-25 . . . . . 2-20 . . . . . 2-24 . . . . . 4-35 . . . . . 3-11 . . . . . 3-11 . . . . . 3-11 . . . . . 3-11 . . . . . 3-11 . . . . . 3-11 . . . . . 3-19 . . . . . 3-19 . . . . . 3-19 . . . . . 3-19 . . . . . 3-19 . . . . . 3-19 . . . . . . 3-7 . . . . . . 3-7 . . . . . . 3-3 . . . . . . 3-7 . . . . . . 3-7 . . . . . . 3-7 . . . . . . 3-3 . . . . . . 3-7 . . . . . . 3-3 . . . . . . 3-7 . . . . . . 3-3 . . . . . . 3-7

P/N 0200633 0200634 0200635 0200636 0200637 0200638 0200639 0200639 0200645 0200663 0200707 0200708 0200709 0200710 0200711 0200730 0200731 0200732 0200733 0200734 0200735 0250548 0250548 0255679 0255679 0255682 0255682 0257528 0257528 0257546 0257547 0257562 0257626 0257627 0257659 0257662 0257662 0257662 0257663 0257666 0257666 0257666 0257670 0257679 0257745 0257758 0257758 0257759 0257759

PAGE . . . . . 3-23 . . . . . 3-23 . . . . . 3-23 . . . . . 3-23 . . . . . 3-23 . . . . . 3-23 . . . . . 3-19 . . . . . 3-23 . . . . . 3-11 . . . . . 3-23 . . . . . 3-19 . . . . . 3-23 . . . . . . 3-3 . . . . . . 3-3 . . . . . . 3-3 . . . . . 3-15 . . . . . 3-15 . . . . . 3-15 . . . . . 3-15 . . . . . 3-15 . . . . . 3-15 . . . . . 8-10 . . . . . . 8-4 . . . . . 1-12 . . . . . 1-17 . . . . . 1-12 . . . . . 1-17 . . . . . 3-11 . . . . . . 5-9 . . . . . . 4-3 . . . . . . 4-3 . . . . . 4-15 . . . . . 1-15 . . . . . 1-11 . . . . . . 2-7 . . . . . 1-23 . . . . . 1-23 . . . . . 1-23 . . . . . 2-27 . . . . . 1-23 . . . . . 3-19 . . . . . 5-13 . . . . . 1-11 . . . . . . 4-3 . . . . . 4-27 . . . . . 2-35 . . . . . 2-35 . . . . . 2-35 . . . . . 2-35

P/N

PAGE

0257776 . . . . . . 4-3 0257779 . . . . . 1-23 0257779 . . . . . 1-23 0257784 . . . . . 8-13 0257785 . . . . . 8-17 0257786 . . . . . 8-17 0257787 . . . . . 8-17 0257795 . . . . . 8-17 0257799 . . . . . 1-24 0257799 . . . . . 1-24 0257799 . . . . . 1-24 0257799 . . . . . 1-24 0257799 . . . . . 1-24 0257801 . . . . . 1-25 0257801 . . . . . 3-13 0257801 . . . . . 3-16 0257801 . . . . . 3-21 0257801 . . . . . 3-25 0257802 . . . . . 1-25 0257802 . . . . . 1-25 0257803 . . . . . . 4-4 0257804 . . . . . . 4-4 0257805 . . . . . . 4-4 0257807 . . . . . . 4-4 0257808 . . . . . . 4-4 0257809 . . . . . . 4-4 0257809 . . . . . . 4-4 0257811 . . . . . 2-20 0257811 . . . . . 2-24 0257812 . . . . . 2-20 0257812 . . . . . 2-24 0257813 . . . . . 2-20 0257813 . . . . . 2-24 0257870 . . . . . 2-27 0257871 . . . . . 2-27 0257876 . . . . . 1-15 0257877 . . . . . 1-16 0257878 . . . . . 1-16 0257916 . . . . . . 7-8 0257917 . . . . . . 7-8 0257941 . . . . . 4-15 0257951 . . . . . 4-15 0257952 . . . . . 4-23 0257953 . . . . . 4-27 0257955/1283086616 0257955 . . . . . . 6-3 0257969 . . . . . 1-24 0257969 . . . . . 1-24

P/N

PAGE

0257969 . . . . . 1-24 0257969 . . . . . 1-24 0257969 . . . . . 1-24 0257969 . . . . . 1-24 0257969 . . . . . 1-24 0257969 . . . . . 1-24 0257969 . . . . . 1-24 0257969 . . . . . 1-24 0257976 . . . . . 1-27 0257976 . . . . . 5-10 0257993 . . . . . 8-14 0257993 . . . . . 8-20 0257994 . . . . . 8-14 0257994 . . . . . 8-20 0258014 . . . . . 1-26 0258014 . . . . . . 3-7 0258014 . . . . . . 5-5 0258015 . . . . . . 1-3 0258041 . . . . . . 4-3 0258047 . . . . . . 4-7 0258053 . . . . . . 4-7 0258054 . . . . . 2-35 0258055 . . . . . 2-35 0258056 . . . . . . 2-3 0258059 . . . . . 2-28 0258108 . . . . . 4-35 0258109 . . . . . 4-35 0258111 . . . . . 4-35 0258112 . . . . . 4-35 0258166 . . . . . . 1-4 0258166 . . . . . . 1-9 0258167 . . . . . . 1-4 0258167 . . . . . . 1-9 0258168 . . . . . . 1-9 0258171 . . . . . . 1-3 0258202 . . . . . 2-19 0258218 . . . . . 2-27 0258276 . . . . . 2-27 0258277 . . . . . . 7-8 0258278/1283086616 0258278/1283086616 0258278 . . . . . . 6-3 0258280 . . . . . . 4-4 0258281 . . . . . . 4-4 0258282 . . . . . . 4-4 0258294 . . . . . . 4-7 0258316 . . . . . 8-10

11-1

PART NUMBER INDEX

MODEL E2

INDEX P/N 0258316 0258317 0258318 0258458 0258459 0258460 0258462 0258463 0258464 0258566 0258574 0258575 0258581 0258651 0258666 0258667 0258681 0258733 0258733 0258743 0258746 0258747 0258755 0258838 0258840 0258889 0258889 0258889 0258889 0258896 0258898 0258899 0258902 0258903 0258904 0258937 0258937 0258944 0259110 0259111 0259112 0259113 0259121 0259229 0259256 0259256 0259256 0259257 0259257

11-2

PAGE . . . . . . 8-4 . . . . . 1-25 . . . . . 1-25 . . . . . 4-31 . . . . . 4-31 . . . . . 4-31 . . . . . 4-31 . . . . . 4-31 . . . . . 4-31 . . . . . 2-19 . . . . . 2-19 . . . . . 2-19 . . . . . 1-25 . . . . . 1-27 . . . . . 4-19 . . . . . 4-11 . . . . . 1-23 . . . . . 1-27 . . . . . . 5-6 . . . . . . 8-3 . . . . . . 8-7 . . . . . . 8-7 . . . . . . 8-7 . . . . . 2-35 . . . . . 2-35 . . . . . 1-23 . . . . . 1-26 . . . . . 3-23 . . . . . 5-17 . . . . . . 4-3 . . . . . 1-15 . . . . . . 7-8 . . . . . . 4-4 . . . . . . 4-4 . . . . . . 4-4 . . . . . 8-14 . . . . . 8-20 . . . . . 1-23 . . . . . 8-13 . . . . . 8-17 . . . . . 8-17 . . . . . 8-17 . . . . . 8-17 . . . . . 2-27 . . . . . 2-35 . . . . . 2-35 . . . . . 2-35 . . . . . 2-35 . . . . . 2-35

P/N

PAGE

0259257 . . . . . 2-35 0259280 . . . . . . 2-7 0259280 . . . . . . 2-7 0259346 . . . . . 7-10 0259346 . . . . . 7-16 0259408 . . . . . 1-26 0259408 . . . . . 3-23 0259408 . . . . . 5-17 0259410 . . . . . 1-24 0259410 . . . . . 1-24 0259410 . . . . . 1-24 0259411 . . . . . 1-25 0259411 . . . . . 3-25 0259416 . . . . . 2-35 0259416 . . . . . . 2-8 0259422 . . . . . 2-35 0259541 . . . . . 5-13 0259541 . . . . . 5-14 0259541 . . . . . 5-17 0259541 . . . . . 5-18 0259551/1283086616 0259551 . . . . . . 6-7 0259621 . . . . . 2-27 0259625/1283086616 0259625 . . . . . . 6-9 0259655 . . . . . 1-25 0259655 . . . . . 4-36 0259656 . . . . . 7-14 0259677 . . . . . 2-23 0259677 . . . . . 7-14 0259678 . . . . . 2-23 0259678 . . . . . 2-23 0259678 . . . . . 7-14 0259687 . . . . . 8-17 0259688 . . . . . . 8-7 0259691 . . . . . 8-17 0259740 . . . . . 2-35 0259779 . . . . . 2-19 0259858 . . . . . 2-27 0270066 . . . . . 1-24 0270066 . . . . . 1-24 0270066 . . . . . 1-24 0270347 . . . . . . 8-7 0270348 . . . . . 8-17 0270349 . . . . . 8-17 0270422 . . . . . 2-35 0270422 . . . . . 2-35

P/N

PAGE

0270502 . . . . . 1-26 0270502 . . . . . . 3-3 0270502 . . . . . . 5-5 0270534 . . . . . . 4-3 0270542 . . . . . . 7-8 0270547 . . . . . 2-19 0270550 . . . . . . 8-7 0270551 . . . . . . 8-7 0270552 . . . . . . 8-3 0270553 . . . . . . 8-7 0270555 . . . . . . 8-7 0270556 . . . . . . 8-7 0270557 . . . . . . 4-4 0270558 . . . . . . 4-4 0270559 . . . . . . 4-4 0271068/1283251* 6-16 0271068 . . . . . . 6-3 0271069/1283251* 6-16 0271069 . . . . . . 6-7 0271221 . . . . . . 1-3 0271222 . . . . . . 2-3 0271223/1283251* 6-16 0271223/1283251* 6-16 0271223 . . . . . . 6-3 0271228 . . . . . 1-15 0271228 . . . . . 1-15 0271237/1283251* 6-16 0271237 . . . . . . 6-9 0271515 . . . . . 3-15 0271516 . . . . . . 4-3 0271517 . . . . . 8-14 0271517 . . . . . 8-20 0271541 . . . . . 1-12 0271541 . . . . . 1-17 0271553 . . . . . 4-12 0271553 . . . . . 4-17 0271553 . . . . . 4-20 0271553 . . . . . 4-24 0271553 . . . . . 4-28 0271553 . . . . . . 4-8 0271876 . . . . . 8-13 0271877/1283251* 6-16 0271877 . . . . . 6-13 0271885 . . . . . 8-17

P/N 0271886 0271887 0271888 0271889 0271890 0271891 0271917 0271925 0271926 0271976 0272091 0272149 0272362 0272363 0272376 0273152 0273152 0273154 0273154 0273510 0400169 0400170 0400170 0400177 0400215 0400215 0400216 0440223 0440226 0440226 0440226 0440226 0440227 0440227 0440227 0440227 0440227 0440228 0440228 0440228 0440228 0440228 0440228 0440229 0440229 0440229 0440229 0440229 0440229

PAGE . . . . . 8-17 . . . . . 8-17 . . . . . 8-17 . . . . . 8-17 . . . . . 8-17 . . . . . 1-25 . . . . . 1-25 . . . . . 1-25 . . . . . 1-25 . . . . . 7-14 . . . . . 7-18 . . . . . 7-18 . . . . . 2-27 . . . . . 2-27 . . . . . 2-23 . . . . . 4-31 . . . . . 4-31 . . . . . 4-31 . . . . . 4-31 . . . . . . 8-4 . . . . . 2-28 . . . . . 2-27 . . . . . 2-31 . . . . . 2-31 . . . . . 2-27 . . . . . 2-28 . . . . . 2-27 . . . . . 2-35 . . . . . 3-12 . . . . . 3-16 . . . . . 3-20 . . . . . . 3-7 . . . . . 3-11 . . . . . 3-15 . . . . . 3-19 . . . . . . 3-3 . . . . . . 3-7 . . . . . 1-11 . . . . . 3-11 . . . . . 3-15 . . . . . 3-19 . . . . . . 3-3 . . . . . . 3-7 . . . . . 3-12 . . . . . 3-16 . . . . . 3-20 . . . . . 3-23 . . . . . . 3-3 . . . . . . 3-7

P/N

PAGE

0440231 0440238 0440238 0440238 0440238 0440238 0440238 0561278 0561278 0561278 0561278 0561278 0561278 0561301 0561301 0561301 0561301 0561301 0561301 0561301 0561313 0561314 0561373 0561373 0561374 0561374 0561418 0561419 0610123 0610123 0610125 0610133 0610149 0610149 0630516 0630519 0630526 0630526 0630528 0630528 0630528 0630528 0630528 0630528 0630532 0641404 0641404 0641404 0641404

. . . . . 3-23 . . . . . 3-11 . . . . . 3-15 . . . . . 3-19 . . . . . 3-23 . . . . . . 3-3 . . . . . . 3-7 . . . . . 3-11 . . . . . 3-15 . . . . . 3-19 . . . . . 3-23 . . . . . . 3-3 . . . . . . 3-7 . . . . . 3-11 . . . . . 3-15 . . . . . 3-19 . . . . . 3-23 . . . . . . 3-3 . . . . . . 3-3 . . . . . . 3-7 . . . . . 2-35 . . . . . 2-36 . . . . . 5-14 . . . . . 5-18 . . . . . 5-14 . . . . . 5-18 . . . . . . 3-3 . . . . . . 3-3 . . . . . 4-35 . . . . . . 9-2 . . . . . . 9-1 . . . . . 4-33 . . . . . 4-33 . . . . . . 9-2 . . . . . . 1-3 . . . . . 2-35 . . . . . 2-27 . . . . . 2-28 . . . . . 3-11 . . . . . 3-15 . . . . . 3-19 . . . . . 3-23 . . . . . . 3-3 . . . . . . 3-7 . . . . . 2-35 . . . . . 2-23 . . . . . . 3-7 . . . . . 4-31 . . . . . 4-35

3120738

PART NUMBER INDEX

MODEL E2

INDEX P/N 0641405 0641405 0641405 0641405 0641405 0641405 0641405 0641405 0641405 0641405 0641405 0641405 0641405 0641405 0641405 0641405 0641405 0641406 0641406 0641406 0641406 0641406 0641406 0641406 0641406 0641407 0641407 0641407 0641408 0641408 0641410 0641414 0641505 0641505 0641506 0641506 0641506 0641506 0641507 0641508 0641508 0641508 0641508 0641508 0641508 0641508 0641510 0641510 0641511

PAGE . . . . . 1-24 . . . . . 1-26 . . . . . 1-26 . . . . . 2-19 . . . . . 2-23 . . . . . . 2-3 . . . . . . 2-7 . . . . . . 2-8 . . . . . 3-11 . . . . . 3-15 . . . . . 3-19 . . . . . 3-23 . . . . . . 3-7 . . . . . 8-13 . . . . . 8-17 . . . . . . 8-3 . . . . . . 8-7 . . . . . 1-26 . . . . . 1-27 . . . . . 1-27 . . . . . 2-19 . . . . . 2-27 . . . . . . 2-3 . . . . . . 2-7 . . . . . . 3-4 . . . . . . 1-9 . . . . . . 2-7 . . . . . . 4-4 . . . . . 1-27 . . . . . 2-23 . . . . . . 2-3 . . . . . 2-38 . . . . . 1-25 . . . . . . 2-8 . . . . . 5-13 . . . . . 5-17 . . . . . . 5-5 . . . . . . 5-9 . . . . . 2-27 . . . . . . 2-3 . . . . . . 2-7 . . . . . . 2-8 . . . . . 3-11 . . . . . 3-15 . . . . . 3-19 . . . . . 3-23 . . . . . 1-25 . . . . . . 2-3 . . . . . 2-35

3120738

P/N 0641516 0641526 0641526 0641528 0641536 0641536 0641536 0641536 0641536 0641536 0641605 0641605 0641605 0641605 0641605 0641605 0641605 0641606 0641606 0641606 0641606 0641606 0641606 0641607 0641608 0641608 0641608 0641611 0641614 0641620 0641622 0641624 0641810 0641812 0641814 0641816 0641824 0642022 0642028 0681518 0681520 0681520 0681822 0681822 0681828 0692224 0692224 0692224 0692224

PAGE . . . . . 2-35 . . . . . 5-14 . . . . . 5-18 . . . . . 1-23 . . . . . 3-11 . . . . . 3-15 . . . . . 3-19 . . . . . 3-23 . . . . . . 3-3 . . . . . . 3-7 . . . . . 1-23 . . . . . 4-11 . . . . . 4-15 . . . . . 4-19 . . . . . 4-23 . . . . . 4-27 . . . . . . 4-7 . . . . . 3-12 . . . . . 3-15 . . . . . 3-20 . . . . . 3-23 . . . . . . 3-3 . . . . . . 3-7 . . . . . . 4-5 . . . . . . 4-3 . . . . . 5-13 . . . . . 5-17 . . . . . . 1-3 . . . . . 2-35 . . . . . . 2-7 . . . . . . 2-8 . . . . . . 2-7 . . . . . 2-37 . . . . . 2-37 . . . . . . 4-3 . . . . . 2-35 . . . . . . 1-3 . . . . . 1-11 . . . . . 1-11 . . . . . . 3-7 . . . . . 3-11 . . . . . 3-19 . . . . . 1-15 . . . . . . 1-3 . . . . . 1-15 . . . . . 3-11 . . . . . 3-15 . . . . . 3-19 . . . . . 3-23

P/N 0692224 0692224 0720812 0721004 0721006 0721006 0721006 0721006 0721006 0721006 0741006 0741008 0840025 0840025 0840025 0840031 0840031 0840032 0860038 0860520 0860520 0860520 0860520 0861147 0861174 0861235 0861254 0861255 0861256 0901870 0901870 0901870 0901870 0902198 0902371 0902371 0902371 0902371 0902385 0902385 0902385 0902385 0902385 0902385 0902386 0902386 0902386 0902386 0902386

PAGE . . . . . . 3-3 . . . . . . 3-7 . . . . . 1-27 . . . . . 1-25 . . . . . 1-23 . . . . . 1-25 . . . . . 3-13 . . . . . 3-16 . . . . . 3-21 . . . . . 3-25 . . . . . . 3-4 . . . . . 2-19 . . . . . 2-19 . . . . . 2-23 . . . . . 7-14 . . . . . 2-27 . . . . . 2-28 . . . . . 2-28 . . . . . . 4-4 . . . . . 8-13 . . . . . 8-17 . . . . . . 8-3 . . . . . . 8-7 . . . . . 4-31 . . . . . 4-31 . . . . . 4-35 . . . . . 4-35 . . . . . 4-35 . . . . . 4-35 . . . . . 4-11 . . . . . 4-19 . . . . . 4-23 . . . . . 4-27 . . . . . . 2-7 . . . . . 5-13 . . . . . 5-17 . . . . . . 5-5 . . . . . . 5-9 . . . . . 3-11 . . . . . 3-15 . . . . . 3-19 . . . . . 3-23 . . . . . . 3-3 . . . . . . 3-7 . . . . . 3-11 . . . . . 3-15 . . . . . 3-19 . . . . . 3-23 . . . . . . 3-3

P/N 0902386 0902393 0902466 0902482 0902485 0902486 0902487 0902490 0902499 0902500 0902501 0902537 0902538 0902552 0902573 0902573 0902574 0902615 0902615 0902691 0940084 0940084 0940084 0940087 0940087 0940087 0940087 0940087 0940087 0940087 0962010 0962096 0962096 0962096 0962097 0962097 0962097 0962097 0962150 0962173 0962174 0962207 0962207 0962207 0962208 0962244 0962347 0962632 1060279

PAGE . . . . . . 3-7 . . . . . 2-19 . . . . . . 4-4 . . . . . 1-27 . . . . . 4-35 . . . . . . 2-3 . . . . . . 4-4 . . . . . . 2-3 . . . . . 4-35 . . . . . 1-27 . . . . . 1-26 . . . . . 1-26 . . . . . . 2-7 . . . . . 2-28 . . . . . 5-14 . . . . . 5-18 . . . . . . 2-8 . . . . . 2-19 . . . . . 2-23 . . . . . 1-27 . . . . . 3-11 . . . . . 3-19 . . . . . . 3-7 . . . . . 2-28 . . . . . 3-11 . . . . . 3-15 . . . . . 3-19 . . . . . 3-23 . . . . . . 3-3 . . . . . . 3-7 . . . . . 3-23 . . . . . 3-11 . . . . . 3-19 . . . . . . 3-7 . . . . . 1-11 . . . . . 3-11 . . . . . 3-19 . . . . . . 3-7 . . . . . 2-35 . . . . . . 1-3 . . . . . . 1-3 . . . . . 3-11 . . . . . 3-23 . . . . . . 3-9 . . . . . . 1-3 . . . . . 2-38 . . . . . . 4-3 . . . . . 1-27 . . . . . 8-13

P/N 1060279 1060279 1060279 1060308 1060308 1060308 1060308 1060308 1060308 1060329 1060329 1060329 1060329 1060329 1060330 1060341 1060379 1060379 1060379 1060379 1060379 1060608 1060608 1060633 1060644 1060659 1060665 1060666 1060666 1060666 1060666 1060667 1060667 1060668 1060668 1060669 1060669 1060680 1060680 1060680 1060680 1060680 1060680 1060680 1060680 1060680 1060680 1060680 1060680

PAGE . . . . . 8-17 . . . . . . 8-3 . . . . . . 8-7 . . . . . . 4-4 . . . . . . 4-4 . . . . . . 4-4 . . . . . . 4-5 . . . . . . 4-5 . . . . . . 4-5 . . . . . 4-16 . . . . . 4-19 . . . . . 4-23 . . . . . 4-27 . . . . . 4-31 . . . . . 7-17 . . . . . 7-17 . . . . . 4-11 . . . . . 4-15 . . . . . 4-19 . . . . . 4-23 . . . . . 4-27 . . . . . 7-14 . . . . . . 7-8 . . . . . 7-14 . . . . . . 5-5 . . . . . . 5-9 . . . . . 2-28 . . . . . 2-19 . . . . . 2-23 . . . . . 7-14 . . . . . . 7-9 . . . . . 2-19 . . . . . . 7-9 . . . . . 2-28 . . . . . . 7-9 . . . . . 2-28 . . . . . . 7-9 . . . . . 1-25 . . . . . 1-25 . . . . . 1-25 . . . . . 1-25 . . . . . 1-25 . . . . . 2-23 . . . . . 2-38 . . . . . 3-12 . . . . . 3-13 . . . . . 3-15 . . . . . 3-16 . . . . . 3-20

11-3

PART NUMBER INDEX

MODEL E2

INDEX P/N 1060680 1060680 1060680 1060680 1060680 1060680 1060680 1060680 1060680 1060680 1060680 1060680 1060680 1060680 1060680 1060680 1060680 1060680 1060680 1060681 1060681 1060682 1060682 1060688 1060688 1060689 1060689 1060697 1060763 1060763 1060764 1060764 1060765 1060765 1060766 1060766 1060774 1060774 1060775 1060775 1060796 1060796 1060908 1060908 1060908 1060908 1060908 1060908 1061017

11-4

PAGE . . . . . 3-21 . . . . . 3-23 . . . . . 3-25 . . . . . . 3-3 . . . . . . 3-8 . . . . . . 3-8 . . . . . 7-10 . . . . . 7-10 . . . . . 7-10 . . . . . 7-10 . . . . . 7-10 . . . . . 7-10 . . . . . 7-14 . . . . . 7-15 . . . . . 7-16 . . . . . 7-16 . . . . . 7-16 . . . . . 7-16 . . . . . 7-17 . . . . . 2-28 . . . . . . 7-9 . . . . . 2-28 . . . . . . 7-9 . . . . . 7-10 . . . . . 7-16 . . . . . 7-10 . . . . . 7-16 . . . . . 4-16 . . . . . 2-23 . . . . . 7-14 . . . . . 2-23 . . . . . 7-15 . . . . . 5-14 . . . . . 5-18 . . . . . 5-14 . . . . . 5-18 . . . . . 2-28 . . . . . 7-16 . . . . . 2-28 . . . . . 7-16 . . . . . 2-28 . . . . . 2-28 . . . . . . 4-4 . . . . . . 4-4 . . . . . . 4-5 . . . . . . 4-5 . . . . . . 4-5 . . . . . . 4-5 . . . . . 2-28

P/N 1061017 1100105 1100105 1100105 1100105 1100105 1100105 1120064 1120491 1120491 1120491 1120515 1260136 1260136 1260136 1260136 1260136 1271339 1271339 1271339 1271339 1271352 1271352 1271352 1271404 1271404 1320030 1320030 1320040 1320224 1320242 1320270 1320270 1320270 1320270 1320270 1320270 1320270 1340052 1340052 1340052 1340052 1380136 1380150 1380151 1440329 1600244 1600268 1600268

PAGE . . . . . 2-28 . . . . . 3-11 . . . . . 3-15 . . . . . 3-19 . . . . . 3-23 . . . . . . 3-3 . . . . . . 3-8 . . . . . . 1-3 . . . . . . 2-3 . . . . . . 2-7 . . . . . . 2-9 . . . . . . 1-3 . . . . . 4-11 . . . . . 4-15 . . . . . 4-19 . . . . . 4-27 . . . . . . 4-7 . . . . . 4-15 . . . . . 4-19 . . . . . 4-23 . . . . . 4-27 . . . . . 4-16 . . . . . 4-16 . . . . . 4-27 . . . . . 4-11 . . . . . . 4-7 . . . . . . 2-3 . . . . . . 2-7 . . . . . 2-27 . . . . . . 4-5 . . . . . . 2-8 . . . . . 4-12 . . . . . 4-16 . . . . . 4-20 . . . . . 4-23 . . . . . 4-24 . . . . . 4-28 . . . . . . 4-8 . . . . . . 2-3 . . . . . . 2-7 . . . . . . 2-8 . . . . . . 9-1 . . . . . 1-23 . . . . . 2-38 . . . . . . 4-3 . . . . . . 1-3 . . . . . 7-14 . . . . . 4-31 . . . . . 4-39

P/N 1600282 1600282 1600282 1600289 1600289 1600295 1600295 1600295 1660237 1660238 1670840 1670840 1670869 1683552 1683557 1683561 1683561 1683562 1683562 1683603 1683603 1683603 1683661 1683771 1683771 1683831 1683831 1683831 1683832 1683833 1683833 1683833 1683834 1683834 1683882 1683882 1683882 1683882 1683883 1683883 1683883 1684224 1684224 1684224 1684225 1684225 1701509 1701509 1701509

PAGE . . . . . 4-35 . . . . . 4-41 . . . . . . 9-2 . . . . . 2-23 . . . . . . 9-1 . . . . . 4-31 . . . . . 4-39 . . . . . . 9-2 . . . . . 1-11 . . . . . 1-11 . . . . . . 4-3 . . . . . . 4-5 . . . . . 4-35 . . . . . 5-21 . . . . . . 5-3 . . . . . 3-11 . . . . . . 5-9 . . . . . 3-19 . . . . . 5-13 . . . . . . 3-3 . . . . . . 3-8 . . . . . . 5-5 . . . . . 5-21 . . . . . 3-23 . . . . . 5-17 . . . . . 1-11 . . . . . 1-11 . . . . . 5-21 . . . . . 5-21 . . . . . 1-16 . . . . . . 1-9 . . . . . . 5-3 . . . . . . 2-3 . . . . . . 2-7 . . . . . 3-15 . . . . . 3-19 . . . . . 5-13 . . . . . 5-13 . . . . . 3-23 . . . . . 3-23 . . . . . 5-17 . . . . . 1-11 . . . . . 1-11 . . . . . 5-21 . . . . . . 1-3 . . . . . 5-21 . . . . . 8-13 . . . . . 8-13 . . . . . 8-18

P/N 1701509 1701509 1701509 1701621 1701621 1701644 1701771 1702153 1702153 1702552 1702552 1702773 1702773 1702773 1703074 1703074 1703074 1703175 1703175 1703175 1703175 1703175 1703175 1703464 1703464 1703464 1703694 1703694 1703695 1703695 1703697 1703697 1703698 1703703 1703703 1703706 1703706 1703706 1703706 1703803 1703811 1703811 1703811 1703811 1703812 1703812 1703812 1703812 1703813

PAGE . . . . . 8-18 . . . . . . 8-3 . . . . . . 8-8 . . . . . 8-17 . . . . . . 8-7 . . . . . 2-27 . . . . . . 8-8 . . . . . 8-13 . . . . . . 8-3 . . . . . 8-17 . . . . . . 8-7 . . . . . 8-13 . . . . . 8-17 . . . . . . 8-7 . . . . . 8-17 . . . . . 8-17 . . . . . . 8-7 . . . . . 4-12 . . . . . 4-17 . . . . . 4-20 . . . . . 4-24 . . . . . 4-28 . . . . . . 4-8 . . . . . . 4-5 . . . . . 8-14 . . . . . 8-21 . . . . . 8-13 . . . . . 8-18 . . . . . 8-13 . . . . . . 8-3 . . . . . 8-13 . . . . . 8-18 . . . . . 8-13 . . . . . 8-13 . . . . . 8-19 . . . . . 8-13 . . . . . 8-19 . . . . . . 8-3 . . . . . . 8-8 . . . . . 4-31 . . . . . 8-13 . . . . . 8-18 . . . . . . 8-3 . . . . . . 8-8 . . . . . 8-13 . . . . . 8-18 . . . . . . 8-3 . . . . . . 8-8 . . . . . 8-13

P/N

PAGE

1703813 1703814 1703814 1703814 1703814 1703816 1703816 1703817 1703817 1703817 1703817 1703818 1703818 1703819 1703819 1703819 1703819 1703821 1703821 1703822 1703822 1703822 1703822 1703823 1703823 1703829 1703829 1703830 1703830 1703831 1703832 1703832 1703833 1703833 1703834 1703834 1703835 1703835 1703837 1703837 1703838 1703839 1703840 1703840 1703841 1703841 1703842 1703842 1703843

. . . . . . 8-3 . . . . . 8-13 . . . . . 8-18 . . . . . . 8-3 . . . . . . 8-8 . . . . . 8-13 . . . . . . 8-3 . . . . . 8-13 . . . . . 8-18 . . . . . . 8-3 . . . . . . 8-8 . . . . . 8-13 . . . . . . 8-3 . . . . . 8-13 . . . . . 8-18 . . . . . . 8-3 . . . . . . 8-8 . . . . . 8-13 . . . . . . 8-3 . . . . . 8-13 . . . . . 8-18 . . . . . . 8-3 . . . . . . 8-8 . . . . . 8-13 . . . . . . 8-3 . . . . . 8-18 . . . . . . 8-8 . . . . . 8-18 . . . . . . 8-8 . . . . . 8-18 . . . . . 8-19 . . . . . . 8-8 . . . . . 8-19 . . . . . . 8-8 . . . . . 8-19 . . . . . . 8-9 . . . . . 8-17 . . . . . . 8-7 . . . . . 8-18 . . . . . . 8-8 . . . . . 8-18 . . . . . 8-18 . . . . . 8-19 . . . . . . 8-8 . . . . . 8-19 . . . . . . 8-9 . . . . . 8-19 . . . . . . 8-9 . . . . . 8-17

3120738

PART NUMBER INDEX

MODEL E2

INDEX P/N 1703843 1703845 1703845 1703848 1703848 1703850 1703850 1703853 1703853 1703854 1703854 1703855 1703856 1703856 1703857 1703857 1703858 1703858 1703859 1703859 1703861 1703861 1703862 1703862 1703863 1703864 1703864 1703865 1703865 1703866 1703866 1703867 1703867 1703867 1703868 1703868 1703868 1703868 1703869 1703869 1703870 1703870 1703895 1703901 1703961 1703961 1703962 1703962 1704017

PAGE . . . . . . 8-7 . . . . . 8-18 . . . . . . 8-8 . . . . . 8-19 . . . . . . 8-8 . . . . . 8-19 . . . . . . 8-9 . . . . . 8-18 . . . . . . 8-8 . . . . . 8-18 . . . . . . 8-8 . . . . . 8-18 . . . . . 8-19 . . . . . . 8-8 . . . . . 8-19 . . . . . . 8-9 . . . . . 8-19 . . . . . . 8-9 . . . . . 8-17 . . . . . . 8-7 . . . . . 8-18 . . . . . . 8-8 . . . . . 8-18 . . . . . . 8-8 . . . . . 8-18 . . . . . 8-19 . . . . . . 8-8 . . . . . 8-19 . . . . . . 8-8 . . . . . 8-19 . . . . . . 8-9 . . . . . 8-17 . . . . . 8-17 . . . . . . 8-7 . . . . . 8-13 . . . . . 8-18 . . . . . . 8-3 . . . . . . 8-7 . . . . . . 8-3 . . . . . . 8-8 . . . . . 8-10 . . . . . . 8-4 . . . . . . 8-8 . . . . . 2-19 . . . . . 8-17 . . . . . . 8-7 . . . . . 8-17 . . . . . . 8-7 . . . . . . 8-3

3120738

P/N 1704137 1704142 1704143 1704144 1704145 1704146 1704201 1704201 1704260 1704277 1704277 1704277 1704277 1704277 1704277 1704277 1704277 1704277 1704277 1704278 1704280 1704280 1704281 1704282 1704282 1704283 1704284 1704400 1704400 1704402 1704402 1704403 1704403 1704420 1704420 1704420 1704420 1704607 1704607 1704608 1704609 1704609 1704610 1704610 1704611 1704611 1704613 1704613 1704614

PAGE . . . . . 8-14 . . . . . . 8-8 . . . . . . 8-8 . . . . . . 8-8 . . . . . . 8-8 . . . . . . 8-8 . . . . . 8-13 . . . . . 8-18 . . . . . 4-36 . . . . . 4-12 . . . . . 4-17 . . . . . 4-20 . . . . . 4-24 . . . . . 4-28 . . . . . . 4-8 . . . . . 8-13 . . . . . 8-18 . . . . . . 8-3 . . . . . . 8-8 . . . . . . 8-7 . . . . . 8-18 . . . . . . 8-8 . . . . . 8-18 . . . . . 8-19 . . . . . . 8-8 . . . . . 8-18 . . . . . 8-18 . . . . . 8-14 . . . . . 8-21 . . . . . 8-14 . . . . . 8-21 . . . . . 8-14 . . . . . 8-21 . . . . . 8-13 . . . . . 8-13 . . . . . 8-19 . . . . . 8-19 . . . . . 8-17 . . . . . . 8-7 . . . . . . 8-8 . . . . . 8-19 . . . . . . 8-9 . . . . . 8-18 . . . . . . 8-8 . . . . . 8-19 . . . . . . 8-8 . . . . . 8-19 . . . . . . 8-8 . . . . . 8-18

P/N

PAGE

1704615 . . . . . 8-18 1704615 . . . . . . 8-8 1704616 . . . . . 8-17 1704616 . . . . . . 8-7 1704807 . . . . . 8-17 1704807 . . . . . . 8-7 1704885 . . . . . 8-14 1704885 . . . . . 8-19 1704885 . . . . . . 8-3 1704885 . . . . . . 8-9 1704885 . . . . . . 8-9 1705013 . . . . . 8-14 1705013 . . . . . 8-20 1705304 . . . . . . 8-4 1760165 . . . . . . 1-9 1760167 . . . . . 1-15 1840017 . . . . . 4-15 1840017 . . . . . 4-19 1840017 . . . . . 4-27 1840017 . . . . . . 4-7 1840018 . . . . . 4-11 1840018 . . . . . 4-23 1840018 . . . . . . 4-5 1870080 . . . . . 7-18 1870107* . . . . 7-18 1870112 . . . . . 7-18 1870116* . . . . 7-18 2080063 . . . . . 2-35 2080063 . . . . . 2-36 2080063 . . . . . 4-11 2080063 . . . . . 4-15 2080063 . . . . . 4-19 2080063 . . . . . 4-23 2080063 . . . . . 4-27 2080063 . . . . . . 4-7 2080064 . . . . . 4-11 2080064 . . . . . 4-15 2080064 . . . . . 4-19 2080064 . . . . . 4-23 2080064 . . . . . 4-27 2080064 . . . . . . 4-7 2080065 . . . . . 4-15 2080065 . . . . . . 4-8 2120072 . . . . . . 2-3 2120072 . . . . . . 2-7 2120072 . . . . . . 2-8 2120072 . . . . . . 9-1 2120105 . . . . . . 2-3 2120105 . . . . . . 2-7

P/N 2120105 2160006 2200233 2200233 2200233 2200233 2220343 2220343 2220346 2220347 2220347 2220347 2220347 2220347 2220347 2220371 2220371 2220371 2220371 2220371 2220371 2220371 2220371 2220396 2220396 2220396 2220399 2220399 2220414 2220414 2220415 2220415 2220415 2220415 2220415 2220415 2220415 2220440 2220440 2220462 2220466 2220466 2220466 2220466 2220466 2220470 2220470 2220470 2220470

PAGE . . . . . . 2-8 . . . . . . 1-3 . . . . . . 2-7 . . . . . . 2-8 . . . . . . 2-8 . . . . . . 2-9 . . . . . 6-11 . . . . . . 6-7 . . . . . . 6-3 . . . . . 6-11 . . . . . 6-13 . . . . . 6-15 . . . . . . 6-3 . . . . . . 6-7 . . . . . . 6-9 . . . . . 6-11 . . . . . 6-13 . . . . . 6-15 . . . . . . 6-3 . . . . . . 6-3 . . . . . . 6-3 . . . . . . 6-7 . . . . . . 6-9 . . . . . 6-13 . . . . . 6-15 . . . . . . 6-9 . . . . . 6-11 . . . . . . 6-9 . . . . . . 6-3 . . . . . . 6-7 . . . . . 6-11 . . . . . 6-13 . . . . . 6-15 . . . . . . 6-3 . . . . . . 6-3 . . . . . . 6-7 . . . . . . 6-9 . . . . . 5-10 . . . . . . 5-6 . . . . . . 5-6 . . . . . 6-13 . . . . . . 6-3 . . . . . . 6-3 . . . . . . 6-7 . . . . . . 6-9 . . . . . 6-11 . . . . . 6-13 . . . . . 6-15 . . . . . . 6-3

P/N 2220470 2220470 2220473 2220473 2220473 2220473 2220473 2220473 2220473 2220500 2220500 2220500 2220500 2220501 2220501 2220515 2220515 2220515 2220515 2220515 2220515 2220593 2220593 2220593 2220593 2220593 2220593 2220603 2220603 2220603 2220603 2220608 2220608 2220608 2220608 2220608 2220619 2220619 2220635 2220635 2220635 2220775 2220775 2220775 2220775 2220827 2220827 2220827 2220827

PAGE . . . . . . 6-7 . . . . . . 6-9 . . . . . 6-11 . . . . . 6-13 . . . . . 6-15 . . . . . . 6-3 . . . . . . 6-3 . . . . . . 6-7 . . . . . . 6-9 . . . . . 6-13 . . . . . . 6-3 . . . . . . 6-7 . . . . . . 6-9 . . . . . 6-11 . . . . . 6-15 . . . . . 6-11 . . . . . 6-13 . . . . . 6-15 . . . . . . 6-3 . . . . . . 6-7 . . . . . . 6-9 . . . . . 6-11 . . . . . 6-13 . . . . . 6-15 . . . . . . 6-3 . . . . . . 6-7 . . . . . . 6-9 . . . . . 6-13 . . . . . . 6-3 . . . . . . 6-7 . . . . . . 6-9 . . . . . 6-11 . . . . . 6-13 . . . . . 6-15 . . . . . . 6-7 . . . . . . 6-9 . . . . . 6-11 . . . . . 6-15 . . . . . 6-11 . . . . . . 6-3 . . . . . . 6-9 . . . . . 6-13 . . . . . . 6-3 . . . . . . 6-7 . . . . . . 6-9 . . . . . 6-11 . . . . . 6-13 . . . . . 6-15 . . . . . . 6-7

11-5

PART NUMBER INDEX

MODEL E2

INDEX P/N 2220827 2220999 2220999 2221000 2221020 2221020 2300014 2300016 2360444 2360450 2360459 2360482 2360482 2360497 2360562 2360572 2400041 2400041 2400044 2400056 2420165 2420176 2560122 2560123 2560141 2560149 2560149 2560150 2560150 2600231 2600231 2600231 2600231 2600231 2750758 2750785 2750989 2750989 2750989 2750989 2750990 2750990 2752433 2752444 2752444 2752444 2752444 2752453 2752463

11-6

PAGE . . . . . . 6-9 . . . . . 6-11 . . . . . 6-15 . . . . . . 6-3 . . . . . 5-10 . . . . . . 5-6 . . . . . 10-2 . . . . . 10-2 . . . . . 1-12 . . . . . 1-12 . . . . . . 1-4 . . . . . . 1-4 . . . . . . 1-4 . . . . . 1-12 . . . . . 1-12 . . . . . 1-12 . . . . . 2-19 . . . . . . 9-1 . . . . . 2-19 . . . . . 3-25 . . . . . 2-19 . . . . . 4-35 . . . . . 1-23 . . . . . 1-23 . . . . . 4-35 . . . . . 2-38 . . . . . . 3-4 . . . . . 5-14 . . . . . 5-18 . . . . . 2-23 . . . . . 4-11 . . . . . 4-19 . . . . . 4-23 . . . . . 4-27 . . . . . 6-11 . . . . . 6-15 . . . . . 6-13 . . . . . . 6-3 . . . . . . 6-7 . . . . . . 6-9 . . . . . 6-11 . . . . . 6-15 . . . . . . 6-4 . . . . . 6-13 . . . . . . 6-4 . . . . . . 6-7 . . . . . . 6-9 . . . . . . 6-4 . . . . . . 6-3

P/N 2752470 2752472 2752475 2752478 2752487 2752488 2752488 2752514 2752514 2752519 2752588 2752593 2752594 2752632 2752643 2752643 2752643 2752643 2752643 2752648 2752648 2752940 2752940 2752940 2752940 2752981 2752981 2752981 2752981 2752992 2752992 2752992 2752992 2753057 2753057 2753057 2753058 2753058 2753059 2753059 2753059 2753060 2753060 2753060 2753060 2753060 2753061 2753061 2753061

PAGE . . . . . 6-15 . . . . . . 6-4 . . . . . . 6-4 . . . . . . 6-3 . . . . . . 6-4 . . . . . . 6-4 . . . . . . 6-4 . . . . . 6-11 . . . . . 6-15 . . . . . . 6-3 . . . . . . 6-4 . . . . . . 6-7 . . . . . . 6-4 . . . . . 6-11 . . . . . 6-11 . . . . . 6-13 . . . . . . 6-4 . . . . . . 6-7 . . . . . . 6-9 . . . . . 6-11 . . . . . . 6-9 . . . . . 6-13 . . . . . . 6-3 . . . . . . 6-7 . . . . . . 6-9 . . . . . 6-13 . . . . . . 6-4 . . . . . . 6-7 . . . . . . 6-9 . . . . . 6-13 . . . . . . 6-4 . . . . . . 6-7 . . . . . . 6-9 . . . . . 6-11 . . . . . . 6-7 . . . . . . 6-9 . . . . . . 6-7 . . . . . . 6-9 . . . . . 6-11 . . . . . . 6-7 . . . . . . 6-9 . . . . . 6-11 . . . . . 6-13 . . . . . 6-15 . . . . . . 6-7 . . . . . . 6-9 . . . . . 6-11 . . . . . 6-13 . . . . . 6-15

P/N

PAGE

2753061 . . . . . . 6-7 2753061 . . . . . . 6-9 2753062 . . . . . 6-11 2753062 . . . . . . 6-7 2753062 . . . . . . 6-9 2753063 . . . . . 6-11 2753063 . . . . . 6-13 2753063 . . . . . 6-15 2753063 . . . . . . 6-7 2753063 . . . . . . 6-9 2753064 . . . . . 6-11 2753064 . . . . . 6-13 2753064 . . . . . . 6-7 2753064 . . . . . . 6-9 2753065 . . . . . 6-13 2753065 . . . . . . 6-3 2753067 . . . . . 6-13 2753067 . . . . . 6-15 2753067 . . . . . . 6-4 2753071 . . . . . 6-13 2753071 . . . . . . 6-4 2753085 . . . . . . 6-4 2753120 . . . . . . 6-4 2753120 . . . . . . 6-4 2753121 . . . . . . 6-4 2753325 . . . . . 6-11 2753325 . . . . . 6-15 2753327 . . . . . 6-15 2753690 . . . . . 6-13 2753691 . . . . . 6-13 2753691 . . . . . 6-15 2780215 . . . . . . 1-9 2780215 . . . . . . 1-9 2780216 . . . . . 1-15 2780216 . . . . . . 1-3 2780222 . . . . . 1-15 2780222 . . . . . 1-15 2780222 . . . . . 1-15 2780223 . . . . . 1-11 2780233 . . . . . 1-12 2780238 . . . . . 1-15 2780238 . . . . . 1-15 2792399 . . . . . 6-11 2792399 . . . . . 6-16 2792496* . . . . 6-16 2792496 . . . . . 6-11 2792556* . . . . 6-16 2792556 . . . . . 6-15 2820025 . . . . . . 3-4

P/N 2820025 2820025 2820097 2820097 2820097 2820097 2820097 2860030 2860030 2860030 2900708 2900708 2900708 2900792 2900792 2900874 2900987 2901443 2901530 2901532 2901559 2901579 2901582 2901582 2901582 2901586 2901588 2901590 2901592 2901594 2901622 2901668 2901671 2901671 2901705 2901705 2901738 2901740 2901742 2901744 2901746 2901779 2901849 2901849 2901850 2901851 2901852 2901852 2901853

PAGE . . . . . . 3-9 . . . . . . 6-3 . . . . . 4-11 . . . . . 4-15 . . . . . 4-19 . . . . . 4-27 . . . . . . 4-7 . . . . . 2-20 . . . . . 2-24 . . . . . . 9-1 . . . . . 1-24 . . . . . 5-13 . . . . . 5-17 . . . . . 5-13 . . . . . 5-17 . . . . . 7-14 . . . . . 8-14 . . . . . 7-14 . . . . . 3-13 . . . . . 3-21 . . . . . . 6-3 . . . . . 8-14 . . . . . 8-14 . . . . . 8-14 . . . . . 8-14 . . . . . 8-19 . . . . . 8-20 . . . . . 8-20 . . . . . 8-20 . . . . . 8-19 . . . . . 2-19 . . . . . . 6-3 . . . . . . 8-3 . . . . . . 8-3 . . . . . 8-14 . . . . . 8-21 . . . . . . 8-9 . . . . . . 8-9 . . . . . . 8-9 . . . . . . 8-9 . . . . . . 8-9 . . . . . 8-14 . . . . . 8-10 . . . . . . 8-4 . . . . . 8-20 . . . . . 8-14 . . . . . 8-14 . . . . . 8-21 . . . . . 8-14

P/N

PAGE

2901853 2901868 2901872 2901876 2901917 2901918 2901919 2901933 2901934 2901944 2901960 2901972 2901972 2901974 2901975 2901977 2901977 2901979 2901980 2901981 2901982 2902068 2902069 2902069 2902069 2902069 2902069 2902069 2902071 2902072 2902112 2902119 2902119 2902123 2902137 2902138 2910056 2910070 2910071 2910120 2910121 2910121 2910158 2910342 2920026 2920094 2920146 2920146 2920146

. . . . . 8-21 . . . . . . 6-7 . . . . . . 6-9 . . . . . 6-11 . . . . . 3-13 . . . . . 3-21 . . . . . 3-25 . . . . . 8-20 . . . . . . 8-9 . . . . . . 3-9 . . . . . . 3-4 . . . . . . 4-8 . . . . . . 4-8 . . . . . . 4-8 . . . . . 4-12 . . . . . 4-17 . . . . . 4-17 . . . . . 4-17 . . . . . 4-20 . . . . . 4-24 . . . . . 4-28 . . . . . 3-16 . . . . . . 8-3 . . . . . . 8-9 . . . . . . 8-9 . . . . . . 8-9 . . . . . . 8-9 . . . . . . 8-9 . . . . . 8-14 . . . . . 8-14 . . . . . 6-13 . . . . . 8-14 . . . . . 8-19 . . . . . 6-15 . . . . . 1-11 . . . . . 1-11 . . . . . 8-20 . . . . . 8-20 . . . . . 8-20 . . . . . . 8-3 . . . . . . 8-3 . . . . . . 8-9 . . . . . 8-20 . . . . . 1-19 . . . . . 4-31 . . . . . 4-31 . . . . . 1-25 . . . . . 3-13 . . . . . 3-16

3120738

PART NUMBER INDEX

MODEL E2

INDEX P/N 2920146 2920146 2920166 2940064 2940064 2940064 2940064 2940064 2940074 2940074 2940074 2940098 2940103 2940104 2940119 3010088 3010088 3010088 3010088 3010088 3010117 3010118 3010122 3020025 3160229 3160258 3160259 3160263 3160263 3160264 3160265 3160265 3160265 3160269 3160269 3251813 3251813 3251813 3251813 3252567 3252567 3252568 3252568 3252588 3252598 3252598 3252601 3252602 3252603

PAGE . . . . . 3-21 . . . . . 3-25 . . . . . 1-25 . . . . . 4-11 . . . . . 4-15 . . . . . 4-19 . . . . . 4-27 . . . . . . 4-7 . . . . . 4-16 . . . . . 4-23 . . . . . . 4-8 . . . . . . 3-4 . . . . . 2-38 . . . . . 2-38 . . . . . 2-23 . . . . . 4-11 . . . . . 4-15 . . . . . 4-19 . . . . . 4-27 . . . . . . 4-7 . . . . . 2-35 . . . . . 2-35 . . . . . 2-36 . . . . . . 1-3 . . . . . . 1-3 . . . . . 1-15 . . . . . 1-15 . . . . . 1-15 . . . . . 1-19 . . . . . 1-19 . . . . . 1-16 . . . . . 1-16 . . . . . 1-19 . . . . . . 1-4 . . . . . . 1-7 . . . . . 8-13 . . . . . 8-17 . . . . . . 8-3 . . . . . . 8-7 . . . . . 8-14 . . . . . 8-20 . . . . . 8-14 . . . . . 8-20 . . . . . . 8-7 . . . . . 8-10 . . . . . . 8-4 . . . . . 4-32 . . . . . 4-32 . . . . . 4-32

3120738

P/N 3252604 3252610 3252619 3252619 3252747 3252747 3271805 3271805 3300151 3300151 3300151 3300151 3300151 3300151 3300151 3300151 3300255 3300255 3300255 3300255 3300356 3300356 3300356 3300356 3300356 3300356 3300356 3300408 3300408 3300408 3300409 3300423 3300423 3300429 3300429 3300432 3300432 3300432 3300450 3300450 3310601 3310601 3310801 3310801 3310801 3310801 3310801 3310801 3310801

PAGE . . . . . 4-32 . . . . . 4-35 . . . . . 8-14 . . . . . 8-20 . . . . . 8-10 . . . . . . 8-4 . . . . . 1-16 . . . . . . 1-4 . . . . . 2-38 . . . . . 4-11 . . . . . 4-15 . . . . . 4-19 . . . . . 4-23 . . . . . 4-27 . . . . . . 4-5 . . . . . . 4-7 . . . . . 1-11 . . . . . 1-16 . . . . . . 1-4 . . . . . . 1-9 . . . . . 4-11 . . . . . 4-15 . . . . . 4-19 . . . . . 4-23 . . . . . 4-27 . . . . . . 4-5 . . . . . . 4-7 . . . . . 2-19 . . . . . 2-23 . . . . . 2-23 . . . . . 1-11 . . . . . 1-11 . . . . . . 1-9 . . . . . 2-28 . . . . . 2-28 . . . . . 4-16 . . . . . 4-23 . . . . . . 4-8 . . . . . 1-16 . . . . . . 1-4 . . . . . . 2-8 . . . . . 4-35 . . . . . 1-27 . . . . . 3-11 . . . . . 3-15 . . . . . 3-21 . . . . . 3-23 . . . . . . 3-3 . . . . . . 3-8

P/N 3311001 3311005 3311005 3311005 3311005 3311005 3311005 3311005 3311005 3311005 3311005 3311005 3311401 3311401 3311401 3311402 3311405 3311405 3311405 3311405 3311405 3311405 3311405 3311405 3311405 3311405 3311405 3311405 3311405 3311405 3311405 3311405 3311501 3311501 3311501 3311501 3311501 3311501 3311505 3311505 3311505 3311505 3311505 3311505 3311505 3311505 3311505 3311505 3311505

PAGE . . . . . 4-32 . . . . . 1-23 . . . . . 1-25 . . . . . 1-26 . . . . . 1-26 . . . . . 2-19 . . . . . 2-23 . . . . . 3-13 . . . . . 3-16 . . . . . 3-21 . . . . . 3-25 . . . . . . 3-8 . . . . . 2-19 . . . . . 2-23 . . . . . 2-35 . . . . . 2-23 . . . . . 1-24 . . . . . 1-26 . . . . . 1-26 . . . . . 1-27 . . . . . . 1-9 . . . . . 2-19 . . . . . 2-23 . . . . . 2-27 . . . . . 2-35 . . . . . . 2-4 . . . . . . 2-7 . . . . . . 3-4 . . . . . 8-13 . . . . . 8-17 . . . . . . 8-3 . . . . . . 8-7 . . . . . 3-12 . . . . . 3-15 . . . . . 3-20 . . . . . 3-24 . . . . . . 3-3 . . . . . . 3-8 . . . . . 1-23 . . . . . 1-25 . . . . . 2-27 . . . . . . 2-3 . . . . . 2-36 . . . . . . 2-7 . . . . . 3-11 . . . . . 3-12 . . . . . 3-15 . . . . . 3-20 . . . . . 3-20

P/N 3311505 3311505 3311602 3311605 3311605 3311605 3311605 3311605 3311605 3311605 3311605 3311605 3311605 3311605 3311605 3311605 3311801 3311801 3311801 3311805 3311805 3312002 3312005 3321402 3321402 3322002 3340612 3340612 3340612 3340612 3340612 3340612 3340841 3421453 3422219 3422219 3422219 3422219 3422219 3422369 3422369 3422369 3422369 3422369 3422369 3422641 3422641 3422641 3422641

PAGE . . . . . 3-24 . . . . . . 3-8 . . . . . 2-38 . . . . . 2-36 . . . . . . 2-7 . . . . . . 2-8 . . . . . 3-12 . . . . . 3-15 . . . . . 3-20 . . . . . 3-24 . . . . . . 3-3 . . . . . . 3-8 . . . . . . 4-3 . . . . . . 4-5 . . . . . 5-13 . . . . . 5-17 . . . . . 1-16 . . . . . . 1-4 . . . . . 2-38 . . . . . 2-38 . . . . . . 4-3 . . . . . . 1-3 . . . . . 1-11 . . . . . . 5-5 . . . . . . 5-9 . . . . . 1-11 . . . . . 4-11 . . . . . 4-16 . . . . . 4-19 . . . . . 4-23 . . . . . 4-28 . . . . . . 4-7 . . . . . . 3-9 . . . . . 4-32 . . . . . 4-11 . . . . . 4-15 . . . . . 4-19 . . . . . 4-23 . . . . . 4-27 . . . . . 4-11 . . . . . 4-16 . . . . . 4-19 . . . . . 4-23 . . . . . 4-27 . . . . . . 4-7 . . . . . 3-11 . . . . . 3-15 . . . . . 3-20 . . . . . 3-24

P/N 3422641 3422641 3422642 3422642 3422642 3422642 3422644 3422644 3422644 3422646 3422648 3422659 3422663 3422663 3422663 3422671 3422671 3422671 3422725 3422728 3422742 3422742 3422742 3422742 3422743 3422743 3422743 3422746 3422746 3422746 3422746 3422746 3422746 3422747 3422747 3422759 3422760 3422773 3422862 3422862 3422862 3422862 3422862 3422862 3422863 3422882 3422882 3422882 3422882

PAGE . . . . . . 3-3 . . . . . . 3-8 . . . . . 3-11 . . . . . 3-20 . . . . . 3-24 . . . . . . 3-8 . . . . . 3-12 . . . . . 3-20 . . . . . . 3-8 . . . . . 1-11 . . . . . 2-36 . . . . . 2-36 . . . . . 3-12 . . . . . 3-20 . . . . . . 3-8 . . . . . 3-12 . . . . . 3-20 . . . . . . 3-8 . . . . . . 3-8 . . . . . . 4-3 . . . . . 3-12 . . . . . 3-20 . . . . . 3-24 . . . . . . 3-8 . . . . . 3-12 . . . . . 3-20 . . . . . . 3-8 . . . . . 3-12 . . . . . 3-15 . . . . . 3-20 . . . . . 3-24 . . . . . . 3-3 . . . . . . 3-8 . . . . . . 3-3 . . . . . . 3-8 . . . . . 3-24 . . . . . 1-11 . . . . . 3-24 . . . . . 3-12 . . . . . 3-15 . . . . . 3-20 . . . . . 3-24 . . . . . . 3-3 . . . . . . 3-8 . . . . . 3-24 . . . . . 3-12 . . . . . 3-15 . . . . . 3-20 . . . . . 3-24

11-7

PART NUMBER INDEX

MODEL E2

INDEX P/N 3422882 3422882 3422928 3422934 3430412 3430412 3430418 3430418 3430418 3430607 3430620 3430620 3430811 3430811 3430811 3430813 3431014 3440418 3440418 3440418 3440618 3450202 3450202 3450202 3450203 3450203 3450303 3450403 3450403 3450403 3450404 3450404 3450405 3450405 3450405 3450405 3450405 3450405 3450405 3450406 3450406 3450406 3450406 3450406 3450406 3450508 3450804 3450804 3450804

11-8

PAGE . . . . . . 3-3 . . . . . . 3-8 . . . . . . 3-4 . . . . . . 3-4 . . . . . 2-38 . . . . . 2-38 . . . . . 4-16 . . . . . 4-23 . . . . . . 4-8 . . . . . 2-36 . . . . . 1-16 . . . . . . 1-9 . . . . . 1-11 . . . . . . 1-3 . . . . . 2-36 . . . . . 2-36 . . . . . . 1-3 . . . . . 3-13 . . . . . 3-24 . . . . . . 3-9 . . . . . 2-36 . . . . . 4-16 . . . . . 4-23 . . . . . . 4-8 . . . . . 2-38 . . . . . 2-38 . . . . . 2-36 . . . . . 1-11 . . . . . 1-17 . . . . . . 1-9 . . . . . . 1-3 . . . . . 2-36 . . . . . 3-12 . . . . . 3-21 . . . . . 3-24 . . . . . 5-13 . . . . . 5-17 . . . . . . 5-5 . . . . . . 5-9 . . . . . 1-11 . . . . . 1-16 . . . . . 1-16 . . . . . . 1-3 . . . . . . 1-4 . . . . . . 1-9 . . . . . 1-16 . . . . . 1-11 . . . . . 3-12 . . . . . 3-15

P/N 3450804 3450804 3450804 3450804 3510602 3510606 3510607 3510608 3510623 3510687 3510783 3510794 3520072 3520072 3520072 3520072 3520072 3520072 3520072 3520077 3520077 3520077 3570299 3570811 3570813 3570925 3570925 3570926 3570991 3571060 3571060 3571061 3571061 3571061 3571067 3571145 3571652 3572512 3600270 3600270 3600288 3600325 3641200 3641201 3641202 3641219 3641236 3641237 3641238

PAGE . . . . . 3-20 . . . . . 3-24 . . . . . . 3-4 . . . . . . 3-8 . . . . . . 4-3 . . . . . . 4-3 . . . . . . 4-3 . . . . . . 4-3 . . . . . . 4-3 . . . . . . 4-3 . . . . . . 4-3 . . . . . . 4-3 . . . . . 4-11 . . . . . 4-15 . . . . . 4-16 . . . . . 4-19 . . . . . 4-23 . . . . . 4-27 . . . . . . 4-8 . . . . . . 2-3 . . . . . . 2-7 . . . . . . 2-8 . . . . . 2-36 . . . . . 2-36 . . . . . 2-35 . . . . . 4-15 . . . . . . 4-7 . . . . . 4-27 . . . . . 1-26 . . . . . 4-19 . . . . . 4-23 . . . . . 4-11 . . . . . 4-19 . . . . . 4-23 . . . . . . 1-9 . . . . . 4-11 . . . . . 2-23 . . . . . . 3-4 . . . . . . 2-7 . . . . . . 2-8 . . . . . . 2-3 . . . . . . 2-3 . . . . . 4-15 . . . . . 4-15 . . . . . 4-15 . . . . . 4-27 . . . . . 2-19 . . . . . 4-32 . . . . . 4-15

P/N 3641238 3641238 3641247 3641259 3641260 3641261 3641269 3641269 3641270 3641270 3641271 3641271 3641272 3641272 3641275 3641286 3641290 3641291 3641295 3641296 3641297 3641299 3641301 3641302 3641303 3641304 3641305 3641306 3641307 3641309 3641309 3641310 3641311 3641311 3740069 3740069 3740069 3740069 3740069 3740069 3740129 3740129 3740129 3740131 3740131 3740131 3760170 3760170 3760170

PAGE . . . . . 4-15 . . . . . . 4-7 . . . . . 4-28 . . . . . . 4-7 . . . . . . 4-7 . . . . . . 4-7 . . . . . 4-19 . . . . . 4-23 . . . . . 4-19 . . . . . 4-23 . . . . . 4-19 . . . . . 4-23 . . . . . 4-19 . . . . . 4-23 . . . . . 4-27 . . . . . 4-27 . . . . . 4-27 . . . . . 4-27 . . . . . 4-19 . . . . . 4-27 . . . . . 4-27 . . . . . . 4-7 . . . . . 4-11 . . . . . 4-11 . . . . . 4-11 . . . . . 4-11 . . . . . 4-11 . . . . . 4-11 . . . . . 4-11 . . . . . 4-15 . . . . . . 4-7 . . . . . 4-28 . . . . . 4-20 . . . . . 4-24 . . . . . 2-20 . . . . . 2-23 . . . . . 2-23 . . . . . 2-23 . . . . . . 9-1 . . . . . . 9-1 . . . . . 2-19 . . . . . 4-32 . . . . . . 9-1 . . . . . 2-19 . . . . . 2-23 . . . . . . 9-1 . . . . . 4-11 . . . . . 4-16 . . . . . 4-19

P/N 3760170 3760170 3760170 3760348 3760348 3760348 3760348 3760348 3760348 3760387 3760387 3760387 3760387 3760387 3760387 3780199 3780199 3780199 3790012 3790218 3820020 3820020 3820020 3820020 3820020 3820020 3820020 3840732 3840732 3840732 3840732 3840732 3840732 3841332 3841332 3841344 3841344 3841344 3841344 3841344 3841344 3841344 3841371 3841378 3841380 3841390 3860078 3860078 3860078

PAGE . . . . . 4-23 . . . . . 4-28 . . . . . 4-32 . . . . . 3-12 . . . . . 3-15 . . . . . 3-21 . . . . . 3-24 . . . . . . 3-4 . . . . . . 3-9 . . . . . 3-12 . . . . . 3-15 . . . . . 3-20 . . . . . 3-24 . . . . . . 3-4 . . . . . . 3-8 . . . . . . 2-3 . . . . . . 2-8 . . . . . . 2-9 . . . . . 4-32 . . . . . . 1-3 . . . . . 4-11 . . . . . 4-16 . . . . . 4-19 . . . . . 4-23 . . . . . 4-28 . . . . . 4-28 . . . . . . 4-7 . . . . . 4-12 . . . . . 4-17 . . . . . 4-20 . . . . . 4-24 . . . . . 4-28 . . . . . . 4-8 . . . . . 1-17 . . . . . . 1-9 . . . . . 1-11 . . . . . 3-12 . . . . . 3-15 . . . . . 3-20 . . . . . 3-24 . . . . . . 3-4 . . . . . . 3-8 . . . . . 1-17 . . . . . . 1-3 . . . . . 2-38 . . . . . 2-38 . . . . . 3-12 . . . . . 3-20 . . . . . 3-24

P/N

PAGE

3860078 3860083 3860084 3860085 3860085 3860085 3860085 3860085 3860085 3860092 3860092 3860092 3860092 3860092 3860092 3860093 3860095 3860095 3860095 3860095 3860095 3860095 3860099 3900177 3900178 3900178 3900226 3900227 3900248 3900248 3900256 3900265 3900294 3900329 3900329 3900329 3900329 3900329 3910804 3910804 3911008 3911008 3911008 3911008 3911008 3911008 3911024 3911024 3911408

. . . . . . 3-8 . . . . . . 4-3 . . . . . . 4-3 . . . . . 4-11 . . . . . 4-16 . . . . . 4-19 . . . . . 4-23 . . . . . 4-28 . . . . . . 4-7 . . . . . 3-12 . . . . . 3-15 . . . . . 3-20 . . . . . 3-24 . . . . . . 3-4 . . . . . . 3-8 . . . . . . 4-3 . . . . . 4-11 . . . . . 4-16 . . . . . 4-20 . . . . . 4-24 . . . . . 4-28 . . . . . . 4-8 . . . . . 3-16 . . . . . 4-32 . . . . . 4-32 . . . . . 4-35 . . . . . 4-35 . . . . . 4-35 . . . . . 5-14 . . . . . 5-18 . . . . . . 4-4 . . . . . 4-35 . . . . . . 4-4 . . . . . 3-12 . . . . . 3-15 . . . . . 3-24 . . . . . . 3-4 . . . . . . 3-8 . . . . . 2-20 . . . . . 2-23 . . . . . 2-23 . . . . . 2-23 . . . . . 2-23 . . . . . 4-16 . . . . . 4-23 . . . . . . 4-8 . . . . . 1-26 . . . . . 1-26 . . . . . 4-12

3120738

PART NUMBER INDEX

MODEL E2

INDEX P/N 3911408 3911408 3911408 3911408 3911408 3911424 3911424 3911424 3911424 3911424 3911426 3911426 3911426 3911428 3911428 3911428 3911428 3911428 3911428 3911428 3911428 3911428 3911430 3911430 3911432 3911432 3911432 3911432 3911432 3911432 3911432 3911444 3911444 3911444 3911532 3911532 3911532 3911532 3911532 3911532 3911532 3911534 3911534 3911536 3911536 3911536 3911536 3911536 3911536

PAGE . . . . . 4-16 . . . . . 4-20 . . . . . 4-24 . . . . . 4-28 . . . . . . 4-8 . . . . . 4-11 . . . . . 4-15 . . . . . 4-19 . . . . . 4-23 . . . . . . 4-7 . . . . . 4-15 . . . . . 4-20 . . . . . 4-24 . . . . . 4-11 . . . . . 4-11 . . . . . 4-12 . . . . . 4-15 . . . . . 4-20 . . . . . 4-23 . . . . . 4-28 . . . . . . 4-5 . . . . . . 4-7 . . . . . 4-19 . . . . . 4-28 . . . . . 4-11 . . . . . 4-11 . . . . . 4-15 . . . . . 4-19 . . . . . 4-23 . . . . . 4-28 . . . . . . 4-7 . . . . . 4-15 . . . . . 4-28 . . . . . . 4-8 . . . . . 4-11 . . . . . 4-15 . . . . . 4-19 . . . . . 4-23 . . . . . 4-28 . . . . . . 4-5 . . . . . . 4-7 . . . . . 4-16 . . . . . 4-24 . . . . . 4-12 . . . . . 4-16 . . . . . 4-20 . . . . . 4-24 . . . . . 4-28 . . . . . . 4-8

3120738

P/N 3930820 3930820 3931024 3941406 3941606 3951603 3990010 3990010 3990010 3990010 3990010 4060092 4060700 4060802 4060805 4060914 4060976 4070980 4070987 4070987 4071006 4071006 4130346 4130356 4160137 4160137 4160177 4160177 4160177 4160178 4160178 4160181 4160200 4160200 4160200 4240125 4240125 4240125 4240125 4240128 4240128 4240128 4240138 4300133 4360112 4360112 4360112 4360267 4360267

PAGE . . . . . 3-20 . . . . . . 3-8 . . . . . . 3-8 . . . . . 1-25 . . . . . 2-36 . . . . . 2-35 . . . . . 7-14 . . . . . 7-15 . . . . . . 7-8 . . . . . . 7-9 . . . . . . 9-1 . . . . . . 4-5 . . . . . . 4-5 . . . . . 4-32 . . . . . 2-28 . . . . . 4-35 . . . . . 4-35 . . . . . 2-36 . . . . . 2-20 . . . . . 2-24 . . . . . 2-20 . . . . . 2-24 . . . . . 1-11 . . . . . . 1-3 . . . . . 1-17 . . . . . . 1-9 . . . . . 4-16 . . . . . 4-24 . . . . . . 4-8 . . . . . 2-36 . . . . . 2-36 . . . . . 2-36 . . . . . 4-16 . . . . . 4-24 . . . . . . 4-8 . . . . . 3-12 . . . . . 3-16 . . . . . 3-20 . . . . . 3-24 . . . . . 3-12 . . . . . 3-16 . . . . . 3-20 . . . . . 3-24 . . . . . 2-24 . . . . . 2-19 . . . . . 2-24 . . . . . . 9-1 . . . . . 4-32 . . . . . . 9-2

P/N 4360289 4360289 4360289 4360328 4360328 4360328 4360328 4360336 4360336 4360339 4360339 4360348 4360348 4360348 4360349 4360349 4360387 4360387 4360387 4360401 4360401 4360401 4360401 4360432 4360435 4360435 4360437 4360437 4360453 4360453 4360454 4360454 4360456 4360456 4360461 4360469 4360469 4360471 4360471 4360475 4360475 4360475 4360475 4360475 4360487 4360487 4360494 4360494 4360548

PAGE . . . . . 2-19 . . . . . 4-32 . . . . . 4-35 . . . . . 2-19 . . . . . 2-24 . . . . . 4-32 . . . . . . 9-1 . . . . . 4-33 . . . . . . 9-2 . . . . . 4-32 . . . . . . 9-2 . . . . . 1-24 . . . . . . 9-1 . . . . . . 9-1 . . . . . 1-24 . . . . . . 9-1 . . . . . 4-33 . . . . . 4-36 . . . . . . 9-2 . . . . . 1-26 . . . . . 1-26 . . . . . . 3-8 . . . . . . 9-1 . . . . . 2-20 . . . . . 1-24 . . . . . . 9-1 . . . . . 1-27 . . . . . . 9-1 . . . . . 4-35 . . . . . . 9-2 . . . . . 4-35 . . . . . . 9-2 . . . . . 2-36 . . . . . . 9-2 . . . . . . 2-8 . . . . . 2-24 . . . . . . 9-1 . . . . . 2-20 . . . . . . 9-1 . . . . . 2-19 . . . . . 2-24 . . . . . 4-32 . . . . . 4-35 . . . . . . 9-1 . . . . . 1-24 . . . . . . 9-1 . . . . . 5-10 . . . . . . 5-6 . . . . . 3-12

P/N 4360548 4360548 4360548 4360548 4360548 4360548 4400406 4400415 4400422 4400422 4400422 4420008 4420037 4420038 4420038 4420038 4420055 4420062 4420062 4420062 4420062 4420062 4420062 4420062 4420062 4420076 4420076 4420076 4420076 4420076 4460044 4460049 4460049 4460049 4460051 4460051 4460071 4460138 4460183 4460190 4460225 4460248 4460248 4460248 4460248 4460248 4460248 4460259 4460260

PAGE . . . . . 3-16 . . . . . 3-20 . . . . . 3-24 . . . . . . 3-4 . . . . . . 3-8 . . . . . . 9-2 . . . . . . 2-7 . . . . . . 2-3 . . . . . . 2-7 . . . . . . 2-7 . . . . . . 2-9 . . . . . 4-32 . . . . . . 4-5 . . . . . . 2-3 . . . . . . 2-8 . . . . . . 2-9 . . . . . 2-24 . . . . . 2-36 . . . . . 3-12 . . . . . 3-16 . . . . . 3-20 . . . . . 3-24 . . . . . . 3-8 . . . . . 4-12 . . . . . 4-12 . . . . . 4-15 . . . . . 4-19 . . . . . 4-24 . . . . . 4-28 . . . . . . 4-7 . . . . . 3-25 . . . . . 1-27 . . . . . 1-27 . . . . . 2-38 . . . . . . 4-5 . . . . . . 4-5 . . . . . . 4-5 . . . . . . 4-5 . . . . . 7-10 . . . . . . 4-5 . . . . . 7-15 . . . . . 1-26 . . . . . 3-13 . . . . . 3-16 . . . . . 3-21 . . . . . 3-25 . . . . . 7-10 . . . . . 7-10 . . . . . 7-10

P/N 4460265 4460265 4460265 4460265 4460265 4460265 4460267 4460267 4460267 4460267 4460267 4460267 4460267 4460267 4460267 4460267 4460268 4460268 4460268 4460268 4460268 4460268 4460268 4460268 4460268 4460268 4460268 4460268 4460320 4460320 4460320 4460320 4460320 4460320 4460320 4460320 4460320 4460320 4460326 4460328 4460343 4460343 4460343 4460343 4460346 4460424 4460424 4460424 4460424

PAGE . . . . . 4-39 . . . . . 4-41 . . . . . 7-15 . . . . . 7-15 . . . . . . 7-8 . . . . . . 7-8 . . . . . 7-14 . . . . . 7-15 . . . . . 7-15 . . . . . 7-15 . . . . . 7-16 . . . . . 7-16 . . . . . 7-17 . . . . . 7-17 . . . . . . 7-8 . . . . . . 7-8 . . . . . 4-39 . . . . . 4-41 . . . . . 7-15 . . . . . 7-15 . . . . . 7-15 . . . . . 7-15 . . . . . 7-15 . . . . . 7-15 . . . . . 7-16 . . . . . 7-16 . . . . . 7-16 . . . . . 7-17 . . . . . 7-14 . . . . . 7-15 . . . . . 7-15 . . . . . 7-15 . . . . . 7-15 . . . . . 7-16 . . . . . 7-16 . . . . . 7-16 . . . . . 7-16 . . . . . 7-17 . . . . . 7-17 . . . . . . 4-5 . . . . . 7-14 . . . . . 7-15 . . . . . 7-15 . . . . . 7-15 . . . . . . 4-5 . . . . . 4-41 . . . . . 7-15 . . . . . 7-15 . . . . . 7-15

11-9

PART NUMBER INDEX

MODEL E2

INDEX P/N 4460424 4460428 4460428 4460444 4460444 4460445 4460449 4460449 4460449 4460449 4460464 4460465 4460466 4460466 4460466 4460467 4460467 4460468 4460470 4460470 4460471 4460471 4460473 4460491 4460492 4460493 4460495 4460495 4460496 4460496 4460497 4460497 4460510 4460510 4460613 4460613 4460614 4460662 4460662 4460662 4460662 4460662 4460662 4460662 4460662 4460662 4460662 4460715 4460716

11-10

PAGE . . . . . 7-16 . . . . . 5-10 . . . . . . 5-6 . . . . . 7-16 . . . . . . 7-9 . . . . . 7-17 . . . . . 7-10 . . . . . 7-15 . . . . . 7-16 . . . . . . 7-9 . . . . . . 7-9 . . . . . 7-14 . . . . . 4-36 . . . . . 7-14 . . . . . 7-15 . . . . . 7-11 . . . . . 7-14 . . . . . 7-14 . . . . . 4-35 . . . . . 7-15 . . . . . 4-35 . . . . . 7-15 . . . . . 7-14 . . . . . . 7-9 . . . . . . 7-9 . . . . . . 7-9 . . . . . 4-32 . . . . . . 7-8 . . . . . 4-32 . . . . . . 7-8 . . . . . 4-32 . . . . . . 7-8 . . . . . 7-11 . . . . . 7-14 . . . . . 4-35 . . . . . 7-15 . . . . . 7-14 . . . . . 1-26 . . . . . 1-26 . . . . . 1-27 . . . . . 2-38 . . . . . 3-12 . . . . . 3-16 . . . . . 3-20 . . . . . 3-24 . . . . . . 3-4 . . . . . . 3-8 . . . . . . 7-9 . . . . . 2-19

P/N 4460716 4460717 4460718 4460719 4460838 4460839 4460840 4460968 4460968 4460968 4460968 4460968 4460968 4520174 4520174 4520176 4520176 4520257 4520257 4566849 4567246 4567271 4567271 4567315 4567318 4567346 4567358 4567501 4567539 4567539 4567557 4567610 4567610 4567611 4567611 4567611 4567614 4567615 4567615 4567681 4567682 4567710 4567738 4567738 4567885 4640216 4640216 4640216 4640216

PAGE . . . . . . 7-9 . . . . . . 7-9 . . . . . . 7-9 . . . . . . 7-9 . . . . . . 7-8 . . . . . . 7-8 . . . . . . 7-8 . . . . . 3-12 . . . . . 3-16 . . . . . 3-20 . . . . . 3-24 . . . . . . 3-4 . . . . . . 3-9 . . . . . 1-12 . . . . . 1-17 . . . . . 1-12 . . . . . 1-17 . . . . . 1-12 . . . . . 1-17 . . . . . 4-24 . . . . . 1-11 . . . . . . 2-8 . . . . . . 2-9 . . . . . 4-28 . . . . . 4-28 . . . . . 4-28 . . . . . 2-36 . . . . . 2-36 . . . . . . 3-4 . . . . . . 3-9 . . . . . 2-38 . . . . . 4-20 . . . . . 4-24 . . . . . 4-20 . . . . . 4-20 . . . . . 4-24 . . . . . 4-24 . . . . . 4-20 . . . . . 4-24 . . . . . . 2-3 . . . . . . 2-3 . . . . . 4-12 . . . . . 4-15 . . . . . . 4-7 . . . . . 2-36 . . . . . 6-11 . . . . . 6-13 . . . . . 6-15 . . . . . . 6-7

P/N 4640216 4640859 4640859 4641001 4641001 4641001 4641001 4641002 4641002 4641014 4641020 4641020 4641020 4641030 4641030 4641036 4641036 4641049 4641049 4641118 4641118 4711400 4711400 4711400 4711400 4711400 4711400 4711400 4711400 4711400 4711400 4711400 4711400 4711400 4711400 4711400 4711400 4711400 4711400 4711400 4711500 4711500 4711500 4711500 4711500 4711600 4711600 4711600 4711600

PAGE . . . . . . 6-9 . . . . . 1-23 . . . . . 1-24 . . . . . 5-13 . . . . . 5-17 . . . . . . 5-5 . . . . . . 5-9 . . . . . . 5-5 . . . . . . 5-9 . . . . . . 5-5 . . . . . 2-11 . . . . . . 2-3 . . . . . . 2-8 . . . . . 5-13 . . . . . 5-17 . . . . . 2-15 . . . . . . 2-9 . . . . . 5-13 . . . . . 5-17 . . . . . 5-13 . . . . . 5-17 . . . . . 1-26 . . . . . 1-26 . . . . . 1-27 . . . . . . 1-9 . . . . . 3-12 . . . . . 3-16 . . . . . 3-21 . . . . . 3-24 . . . . . . 3-4 . . . . . . 3-9 . . . . . 4-12 . . . . . 4-16 . . . . . 4-20 . . . . . 4-24 . . . . . 4-28 . . . . . . 4-5 . . . . . . 4-8 . . . . . . 5-5 . . . . . . 5-9 . . . . . 4-12 . . . . . 4-16 . . . . . 4-20 . . . . . 4-28 . . . . . . 4-8 . . . . . 1-17 . . . . . 1-23 . . . . . . 1-3 . . . . . . 1-9

P/N 4711600 4711600 4711800 4711800 4711800 4711800 4712000 4740066 4740066 4740120 4740120 4740156 4740307 4740307 4740307 4740307 4740307 4740307 4740419 4740438 4740438 4740438 4740438 4740438 4740438 4740453 4740453 4740462 4740468 4740468 4740474 4740474 4740476 4740476 4740476 4740479 4740485 4740489 4750800 4750800 4750800 4750800 4750800 4750800 4750800 4751000 4751000 4751000 4751000

PAGE . . . . . 2-36 . . . . . . 4-5 . . . . . 1-11 . . . . . 1-16 . . . . . . 1-3 . . . . . 2-38 . . . . . . 1-3 . . . . . 4-32 . . . . . 4-35 . . . . . 4-32 . . . . . 4-36 . . . . . . 3-4 . . . . . 3-12 . . . . . 3-16 . . . . . 3-20 . . . . . 3-24 . . . . . . 3-4 . . . . . . 3-9 . . . . . . 1-3 . . . . . 3-12 . . . . . 3-16 . . . . . 3-20 . . . . . 3-24 . . . . . . 3-4 . . . . . . 3-9 . . . . . 1-16 . . . . . 1-16 . . . . . 1-11 . . . . . 1-11 . . . . . . 1-9 . . . . . 2-28 . . . . . 2-28 . . . . . 4-16 . . . . . 4-24 . . . . . . 4-8 . . . . . 2-24 . . . . . 2-36 . . . . . 2-38 . . . . . 1-27 . . . . . 3-12 . . . . . 3-16 . . . . . 3-21 . . . . . 3-24 . . . . . . 3-4 . . . . . . 3-9 . . . . . 1-26 . . . . . 1-26 . . . . . 1-26 . . . . . 2-20

P/N

PAGE

4751000 4751000 4751000 4751000 4751000 4751000 4751000 4751000 4751000 4751000 4751000 4751000 4751400 4751400 4751400 4751400 4751400 4751400 4751400 4751400 4751400 4751400 4751400 4751400 4751400 4751500 4751500 4751500 4751500 4751500 4751500 4751500 4751500 4751600 4751600 4751600 4751800 4760600 4760800 4760800 4760800 4760800 4760800 4760800 4761000 4761000 4761400 4761400 4761400

. . . . . 2-24 . . . . . 2-24 . . . . . 2-24 . . . . . 2-38 . . . . . 3-13 . . . . . 3-16 . . . . . 3-21 . . . . . 3-25 . . . . . 4-16 . . . . . 4-24 . . . . . 4-32 . . . . . . 4-8 . . . . . 1-25 . . . . . 2-20 . . . . . 2-24 . . . . . 2-27 . . . . . . 2-3 . . . . . 2-38 . . . . . 2-38 . . . . . . 2-8 . . . . . . 2-9 . . . . . 8-13 . . . . . 8-17 . . . . . . 8-3 . . . . . . 8-7 . . . . . 1-23 . . . . . 1-25 . . . . . 2-27 . . . . . . 2-3 . . . . . 2-36 . . . . . . 2-8 . . . . . . 2-9 . . . . . 4-24 . . . . . . 2-8 . . . . . . 2-9 . . . . . . 4-3 . . . . . 2-36 . . . . . 4-36 . . . . . 3-12 . . . . . 3-16 . . . . . 3-21 . . . . . 3-24 . . . . . . 3-4 . . . . . . 3-9 . . . . . 2-36 . . . . . 4-32 . . . . . 2-20 . . . . . 2-24 . . . . . . 2-8

3120738

PART NUMBER INDEX

MODEL E2

INDEX P/N 4761400 4761400 4761500 4761500 4761800 4761800 4845037 4845037 4845519 4845519 4845541 4845541 4845542 4845542 4845546 4845546 4845558 4845558 4845558 4845574 4845626 4845627 4845628 4845664 4845684 4845742 4845748 4845749 4845755 4845758 4845759 4845790 4845790 4845790 4845825 4845825 4845826 4845826 4845827 4845827 4845829 4845829 4845829 4845829 4845829 4845829 4845829 4845834 4845834

PAGE . . . . . 4-32 . . . . . 4-36 . . . . . . 2-8 . . . . . . 2-9 . . . . . 1-16 . . . . . . 1-4 . . . . . 1-17 . . . . . . 1-9 . . . . . 3-12 . . . . . 3-16 . . . . . 2-37 . . . . . 2-37 . . . . . 2-37 . . . . . 2-37 . . . . . 2-37 . . . . . 2-37 . . . . . 1-23 . . . . . 1-23 . . . . . 1-23 . . . . . 3-20 . . . . . 2-37 . . . . . 2-37 . . . . . . 1-9 . . . . . . 2-8 . . . . . 2-37 . . . . . . 3-9 . . . . . 2-37 . . . . . 2-37 . . . . . 4-32 . . . . . 2-37 . . . . . 2-37 . . . . . 4-16 . . . . . 4-24 . . . . . . 4-8 . . . . . 4-20 . . . . . 4-24 . . . . . 4-16 . . . . . 4-24 . . . . . 4-16 . . . . . 4-24 . . . . . 4-12 . . . . . 4-16 . . . . . 4-20 . . . . . 4-24 . . . . . 4-27 . . . . . . 4-7 . . . . . . 4-7 . . . . . 1-23 . . . . . 1-23

3120738

P/N 4845837 4845894 4845895 4845922 4845981 4846009 4846009 4846010 4846010 4846015 4846017 4846040 4846040 4846042 4846043 4846044 4846045 4846138 4846217 4846217 4846302 4846598 4846599 4860180 4860180 4860182 4860182 4922032 4922032 4922033 4922033 4922034 4922034 4922035 4922035 4922062 4922062 4922067 4922067 4922067 4922086 4922086 4922088 4922088 4922088 4922088 4922089 4922089 4922089

PAGE . . . . . 1-23 . . . . . . 4-8 . . . . . . 4-8 . . . . . 1-23 . . . . . 3-24 . . . . . 2-37 . . . . . 2-37 . . . . . 2-37 . . . . . 2-37 . . . . . 2-37 . . . . . . 2-8 . . . . . 2-37 . . . . . . 2-9 . . . . . 2-37 . . . . . 2-37 . . . . . 2-37 . . . . . 2-37 . . . . . 2-37 . . . . . 2-37 . . . . . 2-37 . . . . . . 3-4 . . . . . . 4-8 . . . . . . 4-8 . . . . . . 1-4 . . . . . . 1-9 . . . . . . 1-4 . . . . . . 1-9 . . . . . 2-20 . . . . . . 7-9 . . . . . 2-20 . . . . . . 7-9 . . . . . 2-20 . . . . . . 7-9 . . . . . 2-20 . . . . . . 7-9 . . . . . 4-33 . . . . . . 7-8 . . . . . 2-27 . . . . . 7-16 . . . . . . 7-9 . . . . . 3-12 . . . . . 7-10 . . . . . 3-16 . . . . . 3-20 . . . . . 3-24 . . . . . 7-10 . . . . . 3-16 . . . . . 3-20 . . . . . 3-24

P/N

PAGE

4922089 . . . . . 7-10 4922090 . . . . . 2-28 4922090 . . . . . 2-28 4922091 . . . . . . 3-4 4922091 . . . . . . 3-9 4922091 . . . . . 7-10 4922096 . . . . . 2-27 4922096 . . . . . . 7-9 4922097 . . . . . . 7-8 4922098 . . . . . . 7-8 4922102 . . . . . 2-20 4922102 . . . . . . 7-9 4922126 . . . . . . 7-8 4922142 . . . . . 4-32 4922142 . . . . . . 7-8 4922143 . . . . . 4-32 4922143 . . . . . 4-32 4922143 . . . . . . 7-8 4922143 . . . . . . 7-8 4922144 . . . . . 2-20 4922144 . . . . . . 7-9 4922183 . . . . . 4-36 4922183 . . . . . 7-15 4922184 . . . . . 4-36 4922184 . . . . . 7-15 4922198 . . . . . 2-20 4922199 . . . . . 2-20 4922199 . . . . . 2-24 4922199 . . . . . 7-15 4922224 . . . . . . 7-8 4922258 . . . . . 1-25 4922258 . . . . . 7-16 4922290 . . . . . . 7-8 4922299/1282896714 4922300 . . . . . 2-24 4922300 . . . . . 7-15 4922301 . . . . . 3-24 4922301 . . . . . 7-16 4922302 . . . . . 2-24 4922302 . . . . . 7-15 4922305 . . . . . 1-26 4922305 . . . . . 7-16 4922320 . . . . . 7-17 4922327 . . . . . 2-24 4922327 . . . . . 7-15 4922331 . . . . . 2-20 4922331 . . . . . . 7-9 4922332 . . . . . 2-20

P/N

PAGE

4922332 . . . . . . 7-9 4922371 . . . . . 4-32 4922371 . . . . . . 7-8 4922372 . . . . . 4-33 4922372 . . . . . . 7-8 4922449 . . . . . . 7-8 4922674/1282896714 4940026 . . . . . 2-28 4940027 . . . . . 2-28 7002821 . . . . . 7-11 7002821 . . . . . 7-14 7002823 . . . . . 7-11 7002823 . . . . . 7-14 7002828 . . . . . 7-11 7003212 . . . . . 5-18 7003212 . . . . . . 5-9 7003790 . . . . . 4-39 7003790 . . . . . 4-41 7003791 . . . . . 4-39 7003791 . . . . . 4-41 7003902 . . . . . 1-12 7003903 . . . . . 1-12 7010639 . . . . . . 2-3 7010639 . . . . . . 2-7 7010639 . . . . . . 2-8 7010640 . . . . . . 2-3 7010640 . . . . . . 2-7 7010640 . . . . . . 2-8 7010646 . . . . . 1-12 7010646 . . . . . . 1-9 7010647 . . . . . 1-12 7010647 . . . . . . 1-9 7010648 . . . . . . 1-9 7010649 . . . . . 1-12 7010649 . . . . . . 1-9 7010650 . . . . . . 1-9 7010651 . . . . . 1-12 7010651 . . . . . . 1-9 7010903 . . . . . . 2-3 7010903 . . . . . . 2-7 7010903 . . . . . . 2-8 7010944 . . . . . . 2-3 7010944 . . . . . . 2-7 7010944 . . . . . . 2-8 7010944 . . . . . . 9-1 7011041 . . . . . . 2-3 7011041 . . . . . . 2-7 7011041 . . . . . . 2-8

P/N 7011042 7011042 7011043 7011043 7011043 7011044 7011044 7011044 7011045 7011045 7011045 7011049 7011050 7011509 7011509 7011529 7011590 7011590 7011590 7011596 7011609 7011621 7011621 7011940 7011987 7011990 7011991 7011991 7011992 7011992 7011996 7011997 7011997 7011998 7011999 7012540 7012593 7012611 7012611 7012611 7012612 7012612 7012612 7012613 7012613 7012613 7012773 7012773 7012773

PAGE . . . . . . 2-7 . . . . . . 2-8 . . . . . . 2-3 . . . . . . 2-7 . . . . . . 2-8 . . . . . . 2-3 . . . . . . 2-7 . . . . . . 2-8 . . . . . . 2-3 . . . . . . 2-7 . . . . . . 2-8 . . . . . . 2-3 . . . . . . 2-3 . . . . . 2-31 . . . . . . 9-1 . . . . . 2-31 . . . . . 2-31 . . . . . 7-10 . . . . . 7-16 . . . . . 2-32 . . . . . . 5-3 . . . . . 2-31 . . . . . . 7-9 . . . . . 4-41 . . . . . 4-39 . . . . . 4-39 . . . . . 4-39 . . . . . 4-41 . . . . . 4-41 . . . . . . 9-2 . . . . . 4-39 . . . . . 4-39 . . . . . 4-41 . . . . . 4-39 . . . . . 4-39 . . . . . 1-24 . . . . . 4-32 . . . . . 2-19 . . . . . 4-32 . . . . . 4-35 . . . . . 2-19 . . . . . 4-32 . . . . . 4-35 . . . . . 1-12 . . . . . 1-15 . . . . . . 1-3 . . . . . 2-12 . . . . . 2-15 . . . . . 2-15

11-11

PART NUMBER INDEX

MODEL E2

INDEX P/N 7012773 7012773 7012773 7012785 7012952 7012953 7012953 7012953 7012954 7012955 7012961 7012967 7012967 7012967 7012967 7012998 7012998 7016315 7016319 7016319 7016319 7016319 7016319 7016337 7016337 7016339 7016349 7016349 7016349 7016349 7016349 7016351 7016351 7016351 7016351 7016351 7016351 7016351 7016352 7016352 7016372 7016372 7016372 7016372 7016372 7016708 7016708 7017207 7017220

11-12

PAGE . . . . . 2-15 . . . . . 2-15 . . . . . 2-16 . . . . . . 9-1 . . . . . 1-24 . . . . . 1-24 . . . . . . 5-5 . . . . . . 5-9 . . . . . 1-24 . . . . . 1-24 . . . . . 1-24 . . . . . 5-13 . . . . . 5-17 . . . . . . 5-5 . . . . . . 5-9 . . . . . 5-13 . . . . . 5-17 . . . . . 2-15 . . . . . 1-25 . . . . . 3-13 . . . . . 3-16 . . . . . 3-21 . . . . . 3-25 . . . . . 2-15 . . . . . 2-15 . . . . . 2-20 . . . . . 2-11 . . . . . 2-11 . . . . . 2-11 . . . . . 2-12 . . . . . 2-15 . . . . . 2-11 . . . . . 2-11 . . . . . 2-11 . . . . . 2-12 . . . . . 2-15 . . . . . 2-15 . . . . . 2-16 . . . . . 2-15 . . . . . . 9-1 . . . . . 1-25 . . . . . 3-13 . . . . . 3-16 . . . . . 3-21 . . . . . 3-25 . . . . . 5-21 . . . . . 5-21 . . . . . 5-21 . . . . . . 5-3

P/N 7017221 7017222 7017223 7017224 7017226 7017226 7017227 7017237 7017238 7017239 7017240 7017262 7017264 7017265 7017267 7017268 7017367 7017367 7017376 7017376 7017380 7017382 7017382 7017399 7017399 7017444 7017444 7017444 7017444 7017444 7017444 7017444 7017445 7017445 7017445 7017445 7018300 7018301 7018302 7018302 7018302 7018304 7018312 7018312 7018313 7018313 7018313 7018314 7018315

PAGE . . . . . . 5-3 . . . . . . 5-3 . . . . . . 5-3 . . . . . 5-21 . . . . . 5-21 . . . . . 5-21 . . . . . 5-22 . . . . . 5-21 . . . . . 5-21 . . . . . 5-21 . . . . . 5-21 . . . . . . 5-3 . . . . . . 5-3 . . . . . 5-22 . . . . . 5-21 . . . . . 5-21 . . . . . 5-13 . . . . . . 5-5 . . . . . 5-18 . . . . . . 5-9 . . . . . . 5-5 . . . . . 5-14 . . . . . . 5-5 . . . . . 5-14 . . . . . . 5-5 . . . . . 5-13 . . . . . 5-13 . . . . . 5-17 . . . . . 5-17 . . . . . . 5-5 . . . . . . 5-9 . . . . . . 9-1 . . . . . 5-13 . . . . . 5-17 . . . . . . 5-5 . . . . . . 5-9 . . . . . 2-11 . . . . . 2-11 . . . . . 2-11 . . . . . 2-15 . . . . . 2-15 . . . . . 2-15 . . . . . 2-11 . . . . . 2-15 . . . . . 2-11 . . . . . 2-11 . . . . . 2-15 . . . . . 2-11 . . . . . 2-11

P/N 7018315 7018506 7018506 7018514 7018514 7018537 7018554 7018555 7018564 7018564 7018576 7018578 7018578 7018579 7018579 7018579 7018580 7018580 7018580 7018581 7018581 7018581 7018582 7018583 7018583 7018583 7018584 7018584 7018584 7018585 7018586 7018587 7018588 7018589 7018591 7018596 7018597 7018597 7018598 7018598 7018599 7018599 7018599 7018905 7018912 7018912 7018912 7018912 7018912

PAGE . . . . . 2-15 . . . . . 2-31 . . . . . . 9-1 . . . . . 2-31 . . . . . . 9-1 . . . . . 2-32 . . . . . 2-31 . . . . . 2-31 . . . . . 2-31 . . . . . . 9-1 . . . . . 2-31 . . . . . 2-31 . . . . . . 9-1 . . . . . 2-31 . . . . . 7-10 . . . . . 7-16 . . . . . 2-31 . . . . . 7-10 . . . . . 7-16 . . . . . 2-31 . . . . . 7-10 . . . . . 7-16 . . . . . 2-31 . . . . . 2-31 . . . . . 7-10 . . . . . 7-16 . . . . . 2-31 . . . . . 7-10 . . . . . 7-16 . . . . . 2-31 . . . . . 2-31 . . . . . 2-32 . . . . . 2-32 . . . . . 2-32 . . . . . 2-31 . . . . . 2-31 . . . . . 2-31 . . . . . . 9-1 . . . . . 2-31 . . . . . . 9-2 . . . . . 2-32 . . . . . 7-10 . . . . . 7-16 . . . . . 2-16 . . . . . 2-12 . . . . . 2-15 . . . . . 2-15 . . . . . 2-15 . . . . . 2-15

P/N 7018912 7018916 7018917 7018917 7018919 7018919 7018919 7018941 7018942 7018943 7018943 7018943 7018943 7018943 7018967 7018967 7018967 7018967 7018967 7018978 7018979 7018980 7018981 7018981 7018981 7018982 7018985 7018988 7018993 7018993 7018993 7018996 7018996 7018996 7018997 7018997 7018997 7019696 7019808 7019810 7019810 7019818 7019819 7019820 7019822 7019823 7019830 7019830 7019830

PAGE . . . . . 2-16 . . . . . 2-16 . . . . . 2-12 . . . . . . 9-1 . . . . . 2-11 . . . . . 2-11 . . . . . 2-16 . . . . . 2-16 . . . . . 2-16 . . . . . 2-15 . . . . . 2-15 . . . . . 2-15 . . . . . 2-15 . . . . . 2-16 . . . . . 2-11 . . . . . 2-11 . . . . . 2-11 . . . . . 2-11 . . . . . 2-15 . . . . . 2-11 . . . . . 2-11 . . . . . 2-12 . . . . . 2-12 . . . . . 2-15 . . . . . 2-15 . . . . . 2-12 . . . . . 2-16 . . . . . 2-11 . . . . . 2-15 . . . . . 2-15 . . . . . 2-16 . . . . . 1-15 . . . . . 1-15 . . . . . . 1-3 . . . . . 1-15 . . . . . 1-15 . . . . . . 1-3 . . . . . . 1-9 . . . . . 5-10 . . . . . 5-18 . . . . . . 5-9 . . . . . 5-14 . . . . . 5-14 . . . . . 5-14 . . . . . . 5-9 . . . . . . 5-9 . . . . . 5-14 . . . . . 5-14 . . . . . . 5-6

P/N

PAGE

7019831 7019832 7019855 7019858 7019875 7019876 7019877 7020175 7020175 7020175 7020175 7020176 7020176 7020176 7020176 7020500 7020500 7020501 7020501 7020501 7020502 7020502 7020503 7020504 7020505 7020508 7020508 7020508 7020509 7020510 7020510 7020511 7020521 7020522 7020523 7020523 7020524 7020600 7020600 7020600 7020601 7020602 7020603 7020604 7020604 7020604 7020605 7020606 7021300

. . . . . . 5-5 . . . . . . 5-5 . . . . . 5-18 . . . . . 5-18 . . . . . 5-14 . . . . . 5-18 . . . . . 5-18 . . . . . 2-19 . . . . . 2-24 . . . . . 4-32 . . . . . 4-35 . . . . . 2-19 . . . . . 2-24 . . . . . 4-32 . . . . . 4-35 . . . . . 4-39 . . . . . . 9-2 . . . . . 4-39 . . . . . 4-41 . . . . . . 9-1 . . . . . 4-39 . . . . . 4-41 . . . . . 4-41 . . . . . 4-41 . . . . . 4-39 . . . . . 4-41 . . . . . 7-15 . . . . . . 9-2 . . . . . 4-41 . . . . . 4-41 . . . . . . 9-2 . . . . . 4-41 . . . . . 4-39 . . . . . 4-39 . . . . . 4-39 . . . . . . 9-2 . . . . . 4-39 . . . . . 2-31 . . . . . 7-10 . . . . . 7-16 . . . . . 2-31 . . . . . 2-32 . . . . . 2-32 . . . . . 2-31 . . . . . 7-10 . . . . . 7-16 . . . . . 2-31 . . . . . 2-31 . . . . . 2-15

3120738

PART NUMBER INDEX

MODEL E2

INDEX P/N 7021302 7021304 7021305 7021306 7021307 7021312 7021312 7021312 7021313 7021315 7021317 7021317 7021317 7021366 7022520 7022522 7022522 7022522 7022522 7022522 7022522 7022522 7022525 7023025 7023025 7023307 7023308 7023309 7023310 7023311 7023312 7023313 7023314 7023315 7023316 7023317 7023318 7023320 7023324 7023325 7023326 7023327 7023328 7023329 7023405 7023406 7023407 7023408 7023409

PAGE . . . . . 2-15 . . . . . 2-15 . . . . . 2-15 . . . . . 2-15 . . . . . 2-16 . . . . . 1-15 . . . . . 1-15 . . . . . . 1-4 . . . . . 2-15 . . . . . 2-15 . . . . . 1-15 . . . . . 1-15 . . . . . . 1-4 . . . . . 2-11 . . . . . 2-16 . . . . . 2-11 . . . . . 2-11 . . . . . 2-11 . . . . . 2-11 . . . . . 2-11 . . . . . 2-12 . . . . . . 9-1 . . . . . 2-15 . . . . . 5-22 . . . . . 5-22 . . . . . 1-19 . . . . . 1-19 . . . . . 1-19 . . . . . 1-19 . . . . . 1-19 . . . . . 1-19 . . . . . 1-19 . . . . . 1-19 . . . . . 1-19 . . . . . 1-19 . . . . . 1-19 . . . . . 1-19 . . . . . 1-19 . . . . . 1-19 . . . . . 1-19 . . . . . 1-19 . . . . . 1-19 . . . . . 1-19 . . . . . 1-19 . . . . . 1-20 . . . . . 1-20 . . . . . 1-20 . . . . . 1-20 . . . . . 1-19

3120738

P/N 7023410 7023412 7023450 7023451 7023452 7023453 7023454 7023455 7023456 7023457 7023458 7023459 7023460 7023461 7023462 7023463 7023464 7023465 7023466 7023874 7023874 7023875 7023876 7026174 7026175 7026176 7026177 7026178 7026179 7026180 7026181 8896941

PAGE . . . . . 1-19 . . . . . 1-20 . . . . . . 1-7 . . . . . . 1-7 . . . . . . 1-7 . . . . . . 1-7 . . . . . . 1-7 . . . . . . 1-7 . . . . . . 1-7 . . . . . . 1-7 . . . . . . 1-7 . . . . . . 1-7 . . . . . . 1-7 . . . . . . 1-7 . . . . . . 1-7 . . . . . . 1-7 . . . . . . 1-7 . . . . . . 1-7 . . . . . . 1-7 . . . . . 1-15 . . . . . 1-16 . . . . . 2-11 . . . . . 2-16 . . . . . 1-20 . . . . . 1-20 . . . . . 1-20 . . . . . 1-20 . . . . . 1-19 . . . . . 1-19 . . . . . 1-19 . . . . . 1-20 . . . . . 7-14

11-13

PART NUMBER INDEX

MODEL E2

INDEX

11-14

3120738

3120738

Corporate Office JLG Industries, Inc. 1 JLG Drive McConnellsburg PA. 17233-9533 USA (717) 485-5161 (717) 485-6417

JLG Worldwide Locations JLG Industries (Australia) P.O. Box 5119 11 Bolwarra Road Port Macquarie N.S.W. 2444 Australia

JLG Latino Americana Ltda.

Rua Eng. Carlos Stevenson, 80-Suite 71 13092-310 Campinas-SP Brazil

+61 2 65 811111 +61 2 65 813058

+55 19 3295 1025

JLG Deutschland GmbH Max-Planck-Str. 21 D - 27721 Ritterhude - Ihlpohl Germany +49 (0)421 69 350 20 +49 (0)421 69 350 45

+55 19 3295 0407

JLG Equipment Services Ltd. Rm 1107 Landmark North 39 Lung Sum Avenue Sheung Shui N. T. Hong Kong (852) 2639 5783

JLG Industries (UK) Ltd Bentley House Bentley Avenue Middleton Greater Manchester M24 2GP - England +44 (0)161 654 1000 +44 (0)161 654 1001 JLG Industries (Italia) s.r.l.

Via Po. 22 20010 Pregnana Milanese - MI Italy +39 029 359 5210 +39 029 359 5845

JLG France SAS Z.I. de Baulieu 47400 Fauillet France +33 (0)5 53 88 31 70 +33 (0)5 53 88 31 79

Oshkosh-JLG Singapore Technology Equipment Pte Ltd 29 Tuas Ave 4, Jurong Industrial Estate Singapore, 639379 +65-6591 9030

(852) 2639 5797

+65-6591 9031 Plataformas Elevadoras JLG Iberica, S.L. Trapadella, 2 P.I. Castellbisbal Sur 08755 Castellbisbal, Barcelona Spain +34 93 772 4700

JLG Sverige AB Enkopingsvagen 150 Box 704 SE - 176 27 Jarfalla Sweden +46 (0)850 659 500 +46 (0)850 659 534

+34 93 771 1762

www.jlg.com