JLG 150Hax Parts Manual (3120680) - PDF Download En

Illustrated Parts Manual

Model 150HAX

P/N 3120680 January 4, 2013

REVISION LOG October 31, 1991 - Original Issue Of Manual Revised January 5, 1999 Revised October 30, 2000 (Edited to P/N 0010433 Revision 20) September 12, 2002 - Revised (Manual edited to P/N 0010433 Revision 26) December 12, 2002 - Revised (Manual edited to P/N 0010433 Revision 27) August 19, 2004 - Revised (Manual edited to P/N 0010433 Revision 33) February 15, 2005 - Revised (Manual edited to P/N 0010433 Revision 36) February 27, 2007 - Revised (Manual edited to P/N 0010433 Revision 38) October 1, 2007 - Revised (Manual edited to P/N 0010433 Revision 38) October 6, 2008 - Revised (Manual edited to P/N 0010433 Revision 38) April 10, 2009 - Revised (Manual edited to P/N 0010433 Revision 39) July 26, 2010 - Revised (Manual edited to P/N 0010433 Revision 42) March 1, 2011 - Revised (Manual edited to P/N 0010433 Revision 42) September 11, 2011 - Revised (Manual edited to P/N 0010433 Revision 43) January 13, 2012 - Revised (Manual edited to P/N 0010433 Revision 43) June 22, 2012 - Revised (Manual edited to P/N 0010433 Revision 43) August 20, 2012 - Revised (Manual edited to P/N 0010433 Revision 43) January 4, 2013 - Revised (Manual edited to P/N 0010433 Revision 43)

3120680

150HAX

A

REVISION LOG

B

150HAX

3120680

TABLE OF CONTENTS FIGURE NO.

TITLE

PAGE NO.

SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1 1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8 1-9 1-10

AXLE AND STEERING INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TIRE AND WHEEL DRIVE INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DRIVE HUB ASSEMBLY (PRIOR TO S/N 141512). . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DRIVE HUB ASSEMBLY (S/N 141512 TO PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . . .

DRIVE BRAKE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DRIVE MOTOR ASSEMBLY (PRIOR TO S/N 137333) . . . . . . . . . . . . . . . . . . . . . . . . . .

DRIVE MOTOR ASSEMBLY (S/N 137333 TO PRESENT) . . . . . . . . . . . . . . . . . . . . . . .

FRAME MOUNTED COMPONENTS INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . .

CONTROL VALVE ASSEMBLY - 4 SECTION BANG-BANG. . . . . . . . . . . . . . . . . . . . . .

CONTROL VALVE ASSEMBLY - 3 SECTION BANG-BANG. . . . . . . . . . . . . . . . . . . . . .

1-2 1-6 1-8 1-12 1-16 1-20 1-22 1-24 1-28 1-30

SECTION 2 - TURNTABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1 2-1 2-2 2-3 2-4 2-5 2-6 2-7 2-8 2-9 2-10 2-11 2-12 2-13 2-14 2-15 2-16 2-17 2-18 2-19 2-20

CONTROL VALVE INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CONTROL VALVE ASSEMBLY 2 SECTION BANG-BANG. . . . . . . . . . . . . . . . . . . . . . .

CONTROL VALVE ASSEMBLY 2 SECTION BANG-BANG. . . . . . . . . . . . . . . . . . . . . . .

CONTROL VALVE ASSEMBLY - 5 SECTION VICKERS. . . . . . . . . . . . . . . . . . . . . . . . .

CONTROL VALVE ASSEMBLY - 1 SECTION VICKERS (CMX160) . . . . . . . . . . . . . . . .

SWING DRIVE AND TURNTABLE BEARING INSTALLATIONS . . . . . . . . . . . . . . . . . . .

SWING MOTOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SWING BRAKE ASSEMBLIES (PRIOR TO MAY 1992) . . . . . . . . . . . . . . . . . . . . . . . . .

SWING BRAKE ASSEMBLIES (MAY 1992 TO PRESENT). . . . . . . . . . . . . . . . . . . . . . .

SWING HUB ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ROTARY COUPLING AND COLLECTOR RING INSTALLATION . . . . . . . . . . . . . . . . . .

ENGINE INSTALLATION - CUMMINS 4B3.9 DIESEL (PRIOR TO S/N 80240) . . . . . . .

ENGINE INSTALLATION - CUMMINS TIER II DIESEL (S/N 80240 TO PRESENT) . . . .

PUMP COUPLING INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

MAIN PUMP ASSEMBLY - GEAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

AUXILIARY PUMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TANKS INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

MAIN TERMINAL BOX ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

REMOTE CONTROL BOX ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

HOOD COMPONENTS INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-2 2-6 2-10 2-12 2-16 2-20 2-24 2-28 2-32 2-36 2-40 2-42 2-46 2-50 2-52 2-54 2-58 2-62 2-66 2-70

SECTION 3 - BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1 3-1 3-2 3-3 3-4 3-5

BOOMS AND TURNTABLE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

MAIN BOOM ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TOWER BOOM ASSEMBLY II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

JUNCTION BOX ASSEMBLY (TOWER BOOM MOUNTED) . . . . . . . . . . . . . . . . . . . . .

LIMIT SWITCHES AND VALVES INSTALLATION (BOOM MOUNTED) . . . . . . . . . . . . .

3-2 3-6 3-12 3-16 3-18

SECTION 4 - PLATFORM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1 4-1 4-2 4-3 4-4 4-5 4-6 4-7

3120680

PLATFORM AND ROTATOR INSTALLATION (PRIOR TO S/N 76169) . . . . . . . . . . . . .

PLATFORM AND ROTATOR INSTALLATION (S/N 76169 TO PRESENT). . . . . . . . . . .

ROTATOR MOTOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PLATFORM COMPONENTS INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PLATFORM CONSOLE ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CONTROLLER ASSEMBLY (PRIOR TO S/N 74463) . . . . . . . . . . . . . . . . . . . . . . . . . . .

CONTROLLER ASSEMBLY (S/N 74463 TO PRESENT) . . . . . . . . . . . . . . . . . . . . . . . .

150HAX

4-2 4-6 4-10 4-12 4-16 4-22 4-26

i

TABLE OF CONTENTS FIGURE NO.

TITLE

PAGE NO.

SECTION 5 - CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1 5-1 5-2 5-3 5-4 5-5 5-6 5-7 5-8 5-9 5-10

AXLE EXTENSION CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 JACK CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6 PLATFORM LEVEL CYLINDER ASSEMBLY (PRIOR TO S/N 27450) . . . . . . . . . . . . . . . 5-8 PLATFORM LEVEL CYLINDER ASSEMBLY (S/N 27450 TO PRESENT) . . . . . . . . . . . . 5-10 LIFT CYLINDER ASSEMBLY - MAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12 LIFT CYLINDER ASSEMBLY - TOWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14 MASTER CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16 STEER CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18 TELESCOPE CYLINDER ASSEMBLY - MAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20 TELESCOPE CYLINDER ASSEMBLY - TOWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24

SECTION 6 - HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1 6-1 6-2 6-3

STANDARD HYDRAULIC DIAGRAM (PRIOR TO S/N 137333). . . . . . . . . . . . . . . . . . . . 6-2 STANDARD HYDRAULIC DIAGRAM (S/N 137333 TO PRESENT) . . . . . . . . . . . . . . . . . 6-10 HYDRAULIC DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-18

SECTION 7 - ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1 7-1 7-2 7-3

ELECTRICAL DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 ELECTRICAL SCHEMATIC (S/N 61811 TO S/N 103758) . . . . . . . . . . . . . . . . . . . . . . . . 7-6 ELECTRICAL SCHEMATIC (S/N 103758 TO PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . 7-8

SECTION 8 - DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1 8-1 8-2

DECALS INSTALLATION (PRIOR TO S/N 103758) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2 DECALS INSTALLATION (S/N 103758 TO PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK . . . . . . . . . . . . . . . . . . . . . . . . .9-1 SECTION 10 - SPECIAL OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-1 SECTION 11 - PARTS NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-1

ii

150HAX

3120680

SECTION 1 FRAME

3120680

150HAX

1-1

SECTION 1 FRAME FIGURE 1-1.AXLE AND STEERING INSTALLATION

1-2

150HAX

3120680

SECTION 1 FRAME FIGURE 1-1. AXLE AND STEERING INSTALLATION ITEM #

PART NUMBER

QTY.

0251875 0253827 0254401

Ref. Ref. Ref. Ref.

1

1A 2

2A 3

4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

24

3120680

2 4843943 4844478 0960821 4843942 4844477 0960821 1682522 1682905 1683045 0560975 0560973 0641807 4711800 0641808 3340595 4070792 0641607 4761600 0362051 0560972 0641812 0560974 4070790 3340596 3534389 0362050 4070791 4565314

4 2

4 2

6 2 1 44 20 2 A/R 6 16 A/R 2 16 6 A/R 2 2 2 A/R 4 A/R Ref.

Use 1001099841

4

7006140 7006148 7006152 1001099841 70001996 70001997

A/R 2 Per 1 Per 1 A/R 1 Per

0641408

32

DESCRIPTION EXTENDABLE AXLES INSTALLATIONS Prior to February 1993 February 1993 to Present (Standard) February 1993 to Present (Hostile Environment)

REV. A 9 7

Axle Weldment - Outer (Right Side Rear/Left Side Front) Prior to February 1993 February 1993 to Present Bushing, Bronze (2 per Weldment) Axle Weldment - Inner (Left Side Rear/Right Side Front) Prior to February 1993 February 1993 to Present Bushing, Bronze (2 per Weldment) Extension Cylinder Assembly (See Section 5 for Breakdown) Prior to February 1993 February 1993 to Present (Standard) February 1993 to Present (Hostile Environment) Block, Wear (Outer Side) (Right Side Rear/Left Side Front) Block, Stop (Outer Side) (Right Side Rear/Left Side Front) Bolt 1/2”-13NC x 7/8” Flatwasher 1/2” Bolt 1/2”-13NC x 1” Pad, Wear (Outer Bottom) (Right Side Rear/Left Side Front) Shim Bolt 3/8”-16NC x 7/8” Lockwasher 3/8” Bar, Wear Block, Stop (Inner) (Left Side Rear/Right Side Front) Bolt 1/2”-13 x 1 1/2” Block, Wear (Inner Side) (Left Side Rear/Right Side Front) Shim Pad, Wear (Inner Bottom) (Left Side Rear/Right Side Front) Block Bar, Wear Shim Tube, Carrier Power Track Assembly Options: Note: Original Equipment Power Track may have been replaced with Service Replacement. Visually identify component before ordering replacement parts.

Gemco Brand Power Track (Prior to S/N 0300135500) (was p/n 1180278) 1ft Repair Section - Used on p/n 1180278 Feet, Mounting - Used on p/n 1180278 Pin Kit - Used on p/n 1180278 Gortrac Brand Power Track (S/N 0300135500 to Present) 1ft Repair Section Bracket Kit (Includes 1 set of mounting brackets and hardware) Bolt 1/4”-20NC x 1”

150HAX

1-3

SECTION 1 FRAME FIGURE 1-1. AXLE AND STEERING INSTALLATION (CONTINUED) ITEM #

PART NUMBER

QTY.

25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 to 49 50

4751400 3311405 3421952 3760133 3421953 0641617 4070789 0362048 4460049 3900168 4920140 4360237 4360277 4360236 0641608 2160002 4070808 0561117 4060804 4420044 0641406 Not Used 4843793

96 52 2 8 2 6 A/R 2 4 8 4 4 4 4 4 4 A/R 2 6ft/18.3m 2ft/.6m 16

51

4843979

2

52

4843794

2

53 54 55 56

3421565 3760170 1260017 3760106

4 4 2.3ft/.7m 4

0251874 0258964 0270343

Ref. Ref. Ref. Ref.

101 102 103

104 105 106 107 107A 107B 107C

1-4

4130260 4130261 3421948 3422881 4740314 3324203 3451012 0252268 3841140 3841139 3421990

4

2 2 4

4 4 4 4 4 1 1

DESCRIPTION

REV.

Flatwasher 1/4” Locknut 1/4”-20NC Pin (Rod End) Ring, Retaining Pin (Barrel End) Bolt 3/8”-16NC x 2 18” Shim Bar, Cylinder Retainer Connector, Strain Relief Screw, Special Lockwire Arm and Roller, Switch Switch, Limit Head, Actuator Bolt 3/8”-16NC x 1” Fitting, Grease Shim (Prior to SN 56632 Only) Block, Axle Stop (July 1993 to Present Only) Flex - Trim (January 1994 to Present Only) Tape (White) (March 1994 to Present Only) Bolt 1/4”-20NC x 3/4” Bushing, Lock Pin (Welded on Part) (Prior to February 1993 Only) Pin, Lock (Inner Axle) (Left Side Rear/Right Side Front) (Prior to February 1993 Only) Pin, Lock (Outer Axle) (Right Side Rear/Left Side Front) (Prior to February 1993 Only) Pin, Snap (Prior to February 1993 Only) Ring, Quick Release (Prior to February 1993 Only) Chain - #3 (6.9”/17.5cm per Lock) (Prior to February 1993 Only) D-Ring (Prior to February 1993 Only) STEERING INSTALLATIONS ANSI Spec Prior to S/N 39139 ANSI Spec S/N 39139 to Present CSA Spec (Prior to S/N 69948) Spindle (Inner Axle) (Left Side Rear/Right Side Front) Spindle (Outer Axle) (Right Side Rear/Left Side Front)” Kingpin Options: ANSI Spec CSA Spec (Prior to S/N 69948) Washer, Thrust Nut, Slotted Pin, Cotter Tie Rod Assembly Rod, Inner Tube, Outer Pin, Extension Lock

150HAX

4 3 1

2

3120680

SECTION 1 FRAME FIGURE 1-1. AXLE AND STEERING INSTALLATION (CONTINUED) ITEM #

PART NUMBER

107D 107E 108 109 110 111 112 113 114 115 116 117 118 119

3420372 1260017 3532054 0641506 4761500 3531946 4843825 1682531 3421972 3421493 3421686 3323002 3300229

QTY. 1 1ft/30.5cm

8 28 28 6 2 2 4 2 2 4 4 6

120 121 122 123 124 125

3421973 3421972 0440162 1660202 1660203 2160002 0440183 3421972

4 4 4 2 4 2

201

2360339

Ref.

3120680

DESCRIPTION Pin, Hair (was p/n 3420592 Prior to S/N 45152) Chain #3 Plate, Retaining Bolt 5/16”-18NC x 3/4” Lockwasher 5/16” Plate, Retaining Yoke, Steering Steer Cylinder Assembly (See Section 5 for Breakdown) Pin Pin (Frame Attach) Pin Nut, Jam 1/4”-12NF Nut, Jam 1 1/4”-12NF (Left Hand Thread) Pin (Steer Yoke Attach) Options: Prior to S/N 136324 (5 3/8” Length) S/N 136324 to Present (5 1/2” Length) Washer, Thrust End, Rod (At Steer Yoke) End, Rod (At Spindle) Fitting, Grease Bearing, Thrust Pin

REV. 2

FRAME WELDMENT

150HAX

1-5

SECTION 1 FRAME

1-6

PRIOR TO S/N 137333

3A

S/N 137333 TO PRESENT

7

56

3B

OR

2

4 8

1

9

10

12

11

FIGURE 1-2.TIRE AND WHEEL DRIVE INSTALLATIONS

150HAX

3120680

SECTION 1 FRAME FIGURE 1-2. TIRE AND WHEEL DRIVE INSTALLATIONS ITEM #

PART NUMBER

QTY.

0251946 0270229 1001107574

Ref. Ref. Ref. Ref.

1

4 Use 1001116796 1001116796

2

4 0920084 0920110 0920119

3 3A

4 See Note

Use 3160204 3160204 3B 4

5 6 7 8 9 10 11

12

3120680

1001107852 8 4300092 4300097 4761800 4751800 3311801 0100011 0642216 4762200 3300007

8 8 8 A/R 48 48 48

0251590

Ref.

0251589

4 Ref.

4520136

4

DESCRIPTION WHEEL DRIVE INSTALLATION Prior to S/N 0300057155 S/N 0300057155 to S/N 0300137333 S/N 0300137333 to Present

REV. 7/E 3/A B

Drive Hub Assembly Options: Prior to S/N 141512 (was p/n 2780155) (See Figure 1-3 for Breakdown) S/N 141512 to Present (See Figure 1-4 for Breakdown) Brake Assembly Options (See Figure 1-5 for Breakdown): Prior to S/N 33476 S/N 33476 to S/N 57155 S/N 57155 to Present Motor Assembly Options: Prior to September 1995 (was p/n 3160176) (See Figure 1-6 for Breakdown) Note: Use p/n 3160213 Motor Plus p/n 2900869 Conversion Kit as Replacement.

September 1995 to S/N 0300027450 (was p/n 3160213) (See Figure 1-6 for Breakdown) S/N 0300027450 to S/N 0300137333 (See Figure 1-6 for Breakdown) S/N 0300137333 to Present (See Figure 1-7 for Breakdown) Stud Options: 1/2”-13NC x 5 1/2” (Prior to S/N 0300137333) 1/2”-13NC x 5 1/8” (S/N 0300137333 to Present) Lockwasher 1/2” Flatwasher 1/2” Nut 1/2”-13NC Compound, Locking Bolt 3/4”-10NC x 2” Lockwasher 3/4” Lugnut 3/4”-16NF TIRE AND WHEEL INSTALLATION

2

Tire and Wheel Assembly - Foam Filled 445/65R 22.5 Note: Assemblies may require ballast/foam filling to manufacturer’s specifications prior to installing on a machine. Refer to Operation & Safety or Service & Maintenance Manuals. Purchase individual tire and/or rim only if able to foam fill tire & wheel assembly, otherwise, purchase complete assembly.

Tire, Replacement

150HAX

1-7

SECTION 1 FRAME FIGURE 1-3.DRIVE HUB ASSEMBLY (PRIOR TO S/N 141512) 12 11 10 6 5 7 8

21

2

40

1

35 3 34

4

32

14

33

13

36 37

37

14

39

38

15

33

16 15

32

24 23

22

31

29 18 17 19 20

41 42 43 42

28 27 28

30

29 26 25

15 45

16 15 100

1-8

150HAX

3120680

SECTION 1 FRAME FIGURE 1-3. DRIVE HUB ASSEMBLY (PRIOR TO S/N 141512) ITEM #

PART NUMBER

QTY.

DESCRIPTION

REV.

2780155

Ref. Ref.

DRIVE HUB ASSEMBLY Note: For Machines Prior to S/N 0300141512, Original Equipment Assembly p/n 2780155 may have been replaced with p/n 1001116796 as Service Replacement Assembly. Identify P/N before ordering replacement components. If equipped with p/n 1001116796 refer to next illustration.

—

1 2 3

7001974 7001975 7001976

16 4 20

4 5 6 7 8 9 10 11 12

7001965 7001966 7001928 7000243 7001967 Use Item 100 7001968 Use Item 100 7000231 7000220

1 1 1 1 1 1 1 1 1 4

13 14 15 16 17 18 19 20 21

7001963 Use Item 100 7001972 7001973 7001971 7001970 7000285 7001919 7007657

1 2 4 2 1 1 1 1 1

22 23 24 25 26 27 28 29

7001910 7001955 7001959 7001956 7001962 7001961 7017003 7001957 7001958

1 1 3 3 3 3 1 6 6

30 31 32 33 34 35 36

7007698 7007699 Use Item 100 7001948 7001947 7001949 7001950 7001951

1 1 1 2 2 1 1 1

3120680

Bolt, Hex Head Bolt, Hex Head, Shoulder Lockwasher —————————— Cover Sub Assembly Cover Plug, Pipe Plug, Pipe Cap, Cover O-Ring Rod, Disconnect O-Ring Cap, Disconnect Bolt, Hex Head —————————— Gear, Ring O-Ring Washer, Thrust Bearing, Thrust Gear, Input (Sun) Spacer, Thrust Ring, Retaining Shaft, Input Gear, Internal —————————— Carrier Sub Assembly Carrier Shaft, Planet Pin, Roll Ring, Retaining Spacer Gear Kit, Planet Cup, Bearing Cone, Bearing —————————— Hub and Spindle Sub Assembly Spindle Seal Cone, Bearing Cup, Bearing Shim, Bearing Ring, Retaining Hub

150HAX

1-9

SECTION 1 FRAME FIGURE 1-3. DRIVE HUB ASSEMBLY (PRIOR TO S/N 141512) (CONTINUED) ITEM #

PART NUMBER

QTY.

37 38 39 40

7001928 7001952 7000265 7001977

2 1 12 1

41 42 43 44 45

7000284 7000282 7000283 Not Used 7000290

1 2 1

Plug, Pipe Plug, Magnetic Stud Ring, Keeper —————————— Ring, Retaining Washer Spring

1

Coupling, Input

100

2900560

1

Seal Kit (Includes 8,10,14 and 31)

1-10

DESCRIPTION

150HAX

REV.

3120680

SECTION 1 FRAME FIGURE 1-3. DRIVE HUB ASSEMBLY (PRIOR TO S/N 141512) (CONTINUED) ITEM #

3120680

PART NUMBER

QTY.

DESCRIPTION

150HAX

REV.

1-11

SECTION 1 FRAME FIGURE 1-4.DRIVE HUB ASSEMBLY (S/N 141512 TO PRESENT) 6C 6D

11

6E 18

6F 6H 6

6B 6I

6G

101

9 7

17

8 7

23

6A

2

6J 6K 25 5 1K 1H 4 1D 5 1C 15 16 15

1G 1J

3B

1 3E

3A

1P

1J

1N 3D 3C 13 12

1E 3

3F

1F

3C 1B

3D 3G 10

3H

1A

15 16 15

19

1-12

150HAX

3120680

SECTION 1 FRAME FIGURE 1-4. DRIVE HUB ASSEMBLY (S/N 141512 TO PRESENT) ITEM #

1 1A 1B 1C 1D 1E 1F 1G 1H 1I 1J 1K 1L 1M 1N 1O 1P 2 3 3A 3B 3C 3D 3E 3F 3G 3H 4 5 6 6A 6B 6C 6D 6E 6F 6G 6H 6I 6J 6K 7 8 9 10 11 12

3120680

PART NUMBER

QTY.

1001116796

Ref.

Not Available 70002684 7024140 7001947 7001947 7024143 7024143 Not Available 7001949 Not Used 70002685 7001950 Not Used Not Used 7000265 Not Used 70002686 7007657 Not Available 7001955 7001956 7001957 7001958 7001959 7017003 70002687 7001962 7001963 7001964 Not Available 7001966 7001967 7000220 7000231 7001968 7000213 7000238 7017048 7001928 Not Available 7000281 7000282 7000283 7000284 7000285 7001919 7001970

1 1 1 1 1 1 1 1 1

DESCRIPTION DRIVE HUB/BRAKE ASSEMBLY

A

Spindle/Housing Assembly Spindle Seal Cone, Bearing Cup, Bearing Cone, Bearing Cup, Bearing Housing Washer, Thrust

2 1

Plug, Pipe Ring, Retaining

12

Stud, Wheel

2 1 1 1 3 6 6 3 3 3 3 1 2 1 1 1 4 1 1 1 1 1 1 1 2 2 1 1 1 1 1

REV.

Plug, O-ring Gear, Ring Carrier Assembly Carrier Rollpin Cup, Bearing Cone, Bearing Shaft, Planet Gear, Cluster Thrustwasher, Spacer Ring, Retaining Gear, Internal O-Ring Cover Assembly Cover Cap Bolt 1/4”-20NC x 3/4” Cap, Disengage Rod, Disengage O-Ring O-Ring Plug, Pipe Plug, Pipe Plate, ID Screw Thrustwasher Spring Ring, Retaining Ring, Retaining Shaft, Input Spacer, Input

150HAX

1-13

SECTION 1 FRAME FIGURE 1-4. DRIVE HUB ASSEMBLY (S/N 141512 TO PRESENT) (CONTINUED) ITEM #

PART NUMBER

QTY.

13 14 15 16 17 18 19 20 to 22 23 24 25

7001971 Not Used 7001972 7001973 7001974 7001975 7000290 Not Used 7001976 Not Used 7001977

1

Gear, Sun

4 2 16 4 1

Thrustwasher Thrustwasher Bolt 1/2”-13NC x 3 3/4” (Grade 8) Bolt 3/8”-16NC x 3 1/2” Coupling

20

Lockwasher

1

Flatwasher

101

70002688

1

Seal Kit - Hub (Includes Items 1B,1H,1K,5,6F,6G,15,16 & 25)

1-14

DESCRIPTION

150HAX

REV.

3120680

SECTION 1 FRAME FIGURE 1-4. DRIVE HUB ASSEMBLY (S/N 141512 TO PRESENT) (CONTINUED) ITEM #

3120680

PART NUMBER

QTY.

DESCRIPTION

150HAX

REV.

1-15

SECTION 1 FRAME FIGURE 1-5. DRIVE BRAKE ASSEMBLY

22 23 13 14 4 15 16 2 3 12 5 6 7 6 7 1 18 19 21 17 20 8 11 26A 26B

10

27 51

24 9 23

GENUINE PARTS

22

1-16

150HAX

3120680

SECTION 1 FRAME FIGURE 1-5. DRIVE BRAKE ASSEMBLY ITEM #

1 2

PART NUMBER

QTY.

DESCRIPTION

0920084 0920110

Ref. Ref. Ref.

DRIVE BRAKE ASSEMBLY OPTIONS: Prior to S/N 33476 S/N 33476 to S/N 57155

7011712

1 1

7011717 7018606 3 7007979 7007980 7007970 7018602 4

A/R 6 6 6 3 1

7011713 7018605 5 Use Item 27 7011715 7011714 7007983 Use Item 27 6 7 8 9

10 11

12 13 14 15 16 17 18 19 20 21

22 23 24 25

3120680

Use Item 27 Use Item 27 See Note 7007985 7018607 7007986 7000796 7018609 7007987 See Note 7011716 Use Item 26B 7007977 Use Item 26A Use Item 26A Use Item 26A Use Item 26A 7007923 7018603 7007933 See Note 7007924 Not Used

A/R 1 2 4 2 1 2 2 1 4

1 1

2 1 1 1 1 1 1 1 1 1

2 2 1

REV. A C

Shaft Options: Guide, Spring Options: 0920084 Brake (Prior to S/N 33476) 0920110 Brake (S/N 33476 to S/N 57155) Spring Options: 0920084 Brake (Inner) (Prior to S/N 33476) 0920084 Brake (Outer) (Prior to S/N 33476) 0920110 Brake (Red) (S/N 33476 to S/N 57155) 0920110 Brake (Blue) (S/N 33476 to S/N 57155) Housing Options: 0920084 Brake (Prior to S/N 33476) 0920110 Brake (S/N 33476 to S/N 57155) Return Plate & Separator Assembly Options: Return, Plate - 0920084 Brake (Prior to S/N 33476) Separator Assy - 0920084 Brake (Prior to S/N 33476) Pin Separator Return Plate & Separator - 0920110 Brake (S/N 33476 to S/N 57155) Rotor Stator Seal, Case (Note: Use Item 26A, 26B or 27) Bolt, Washer Head Options: 0920084 Brake (Prior to S/N 33476) 0920110 Brake (S/N 33476 to S/N 57155) Cover Hardware Options: Screw, Bleeder (Prior to S/N 33906) Plug, Pipe (S/N 33906 to S/N 57155) Pin, Dowel Seal, Oil (Note: Use Item 26A or 26B) Ring, Retaining Bearing Ring, Retaining Ring, Back-Up Ring, Back-Up O-Ring O-Ring Piston Options: 0920084 Brake (Prior to S/N 33476) 0920110 Brake (S/N 33476 to S/N 57155) Gasket O-Ring (Note: Use Item 26A, 26B or 27) Plug, Pipe

150HAX

1-17

SECTION 1 FRAME FIGURE 1-5. DRIVE BRAKE ASSEMBLY (CONTINUED) ITEM #

PART NUMBER

26 26A 26B 27

2900766 2900768

QTY. 1

1 2900767 7018608

51

1-18

0920119

Ref.

7018612 7000731

1 2 Ref.

DESCRIPTION

REV.

Seal Kit Options: Seal Kit (Includes Items 8,13,17,18,19,20,22 & 23) Seal Kit (Includes Items 8,13,15,22 & 23) Lining Kit Options: (Includes Items 5,6,7,8,22 & 23) 0920084 Brake (Prior to S/N 33476) 0920110 Brake (S/N 33476 to S/N 57155) S/N 57155 to Present (Not Shown)

B

Kit, Repair Gasket, Mounting Face Note: No other Service Parts Available.

150HAX

3120680

SECTION 1 FRAME FIGURE 1-5. DRIVE BRAKE ASSEMBLY (CONTINUED) ITEM #

3120680

PART NUMBER

QTY.

DESCRIPTION

150HAX

REV.

1-19

SECTION 1 FRAME FIGURE 1-6. DRIVE MOTOR ASSEMBLY (PRIOR TO S/N 137333)

7 4

5

8

6

3

9 10

2 11

1

12

13

23 22 21

20

19 18 17 24

15

14

16 100

101

GENUINE PARTS

1-20

150HAX

3120680

SECTION 1 FRAME FIGURE 1-6. DRIVE MOTOR ASSEMBLY (PRIOR TO S/N 137333) ITEM #

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

PART NUMBER

QTY.

3160176 3160213 3160204

Ref. Ref. Ref. Ref.

DRIVE MOTOR ASSEMBLIES Prior to September 1995 September 1995 to S/N 27450 S/N 27450 to S/N 137333

17 18 19 20 21 22 23 24

7012712 7018990 Use Item 100 7012713 Use Item 101 Not Available Use Item 101 7012714 7012715 7012700

1 1 2 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1

Shaft - 13 Teeth Seal, Shaft Bearing, Cradle Housing Rod, Piston Piston, Stroking O-Ring Nut, Adapter Bearing, Roller Bolt, Metric Socket Head M12 x 65 Block, Port Shim Pin, Dowel M6 x 18 O-Ring Nut, Cap M10 x 1 Screw, Adjusting Options: Prior to S/N 36331 S/N 36331to Present O-Ring Nut, Jam M10 x 1 Rotary Group Assembly Plug Plate, Swash Bearing, Roller V-Ring Control Plate Assembly

100 101

2900788 7012716

1 1

Kit Options: Seal Kit (Includes Items 2,7,14,17 & O-Rings under Item 24) Rotary Group Kit (Includes Items 19 and 21)

3120680

7012701 Use Item 100 7012702 Not Available 7012703 7012704 Use Item 100 7012705 7012706 7012707 7012708 7012709 7012710 Use Item 100 7012711

DESCRIPTION

150HAX

REV. — — —

1-21

SECTION 1 FRAME FIGURE 1-7. DRIVE MOTOR ASSEMBLY (S/N 137333 TO PRESENT)

1-22

150HAX

3120680

SECTION 1 FRAME FIGURE 1-7. DRIVE MOTOR ASSEMBLY (S/N 137333 TO PRESENT) ITEM #

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 to 99 100

3120680

PART NUMBER

QTY.

DESCRIPTION

1001107852

Ref.

7022302 7022303 70002283 7007446 7007438 70000794 70002284 7007435 7024862 Not Available 7024863 7024864 7021275 7024865 7021276 7024866 7022311 7024867 7024868 7022314 7023910 7007439 70002286 7022368 7021249 7022321 7022322 70002287 7024870 7027420 7021256 7024854 7022324 7022325 7007437 7022326 7007459 7022371 Not Used 7022328

2 1 1 1 2 1 1 2 1 1 1 1 3 9 1 1 1 1 1 1 1 1 1 5 1 2 2 1 1 2 2 1 1 1 1 1 1 1

Bearing, Journal O-Ring O-Ring Pin Ring, Retaining Swashplate O-Ring Pin Plate, Valve Cylinder Block Kit (Includes Items 11-20) Block, Cylinder Guide, Slipper Retainer Pin, Slipper Hold Down Piston Assembly Retainer, Hold Down Pin Retainer, Slipper Ring, Retaining Spring Washer Retainer, Spring Shaft Ring, Retaining Cap, End - Radial Screw Bearing, Needle Plug O-Ring Seat, Spring Housing Plug O-Ring Piston Assembly, Servo O-Ring Ring, Seal Bearing Spring Seal, Lip Washer, Support

1

Seal Kit (Includes Items 2, 3, 7, 27, 31, 33, 34 and 37)

DRIVE MOTOR ASSEMBLY (S/N 137333 TO PRESENT)

150HAX

REV. A

1-23

1-24

7

8

PRIOR TO S/N 0300137333

28

150HAX

38

11

8 7

41 18

OR

39

11

42

18

36 34 35

41

11 12

S/N 0300137333 TO PRESENT

43

8 7

8 7

32

107 108

105 106

111 112 113

37

110

1701429

TO OPERATE JACKS AND AXLES BOOM MUST BE STOWED ON REST AND UNIT ON GROUND CONTROL

101

102 103

104

SECTION 1 FRAME FIGURE 1-8.FRAME MOUNTED COMPONENTS INSTALLATIONS

3120680

SECTION 1 FRAME FIGURE 1-8. FRAME MOUNTED COMPONENTS INSTALLATIONS ITEM #

PART NUMBER

0251955 1001110031 1 to 6 7 8 9 to10 11 12 13 to 17 18 19 to 27 28

29 30 to 31 32

33 34 35 36 37

Not Used 4751600 3311605 Not Used 4751500 3311505 Not Used 3311501 Not Used 4640260 Use 4640260 7009739 7007321 7007323 7020045 7020051 4300076 Not Used 4640123 7004368 7012518 7000558 7006075 4300042 3311401 4761400 4751400

QTY. Ref.

FRAME MOUNTED VALVES AND JACK CYLINDER INSTALLATIONS

Ref. Ref. Ref.

VALVES INSTALLATION (FRAME MOUNTED) Prior to S/N 0300137333 S/N 0300137333 to Present

A/R A/R

Flatwasher 3/8” Locknut 3/8”-16NC

A/R 2

Flatwasher 5/16” Locknut 5/16”-18NC (S/N 0300137333 to Present)

8

Nut 5/16”-18NC

2 1 1 1 1 1 1 6

Valve, Flow Divider (Prior to S/N 0300137333 Only) Cartridge (Vickers/Modular Controls Version) Seal Kit (Vickers/Modular Controls Version) Cartridge (Fluid Controls Version) Seal Kit (Fluid Controls Version) Cartridge (Logic Hydraulic Controls Version) Seal Kit (Logic Hydraulic Controls Version) Stud 3/8”-16NC x 3” (Not Shown) (Prior to S/N 80240)

1 1 1 1 1 2 2 2 2 1

Valve, Solenoid (2 Speed) Coil (Hydraforce Version) Seal Kit (Hydraforce Version) Coil (FPS Version) Seal Kit (FPS Version) Stud 1/4”-20NC x 1 3/4” (Not Shown) (Prior to S/N 80240) Nut 1/4”-20NC Lockwasher 1/4” Flatwasher 1/4” Valve, Counterbalance Options: Prior to S/N 0300137333 Cartridge Seal Kit S/N 0300137333 to Present Cartridge Seal Kit Control Valve Assembly - 4 Section Bang-Bang (See Figure 1-9 for Breakdown) Control Valve Assembly - 3 Section Bang-Bang (See Figure 1-10 for Breakdown) Stud 5/16”-18NC x 1” (Not Shown) (Prior to S/N 80240) Lockwasher 5/16”

38

4640700 7011316 7011317 1001109985 70002279 7011317 4640701

39

4640702

1

40 41

4300038 4761500

8 8

3120680

DESCRIPTION

2 2 2 2 1

150HAX

REV. A

15 1

1-25

SECTION 1 FRAME FIGURE 1-8. FRAME MOUNTED COMPONENTS INSTALLATIONS (CONTINUED) ITEM #

PART NUMBER

QTY.

42

4641183 7023917 7021625 4641193 7017496 1001109984 70002280 70002281

1 2 2 4 4 1 1 1

0251881

Ref.

1682511 0641814 4761800

2 8 8 2

43

101 102 103 104

105 106 107 108 109 110 111 112 113

1-26

3252141 3252142 0641406 4761400 4360202 3790012 Not Used 3340630 0641852 3311801 0100011

8 8 4 4 1 2 2 A/R

DESCRIPTION

REV.

Valve, Flow Divider (S/N 0300137333 to Present) Cartridge Seal Kit Cartridge Seal Kit Valve, Hot Oil Shuttle (S/N 0300137333 to Present) Cartridge Seal Kit JACK CYLINDERS INSTALLATIONS

3

Jack Cylinder Assembly (See Section 5 for Breakdown) Bolt 1/4”-13NC x 1 3/4” Lockwasher 1/2” Nameplate - Jack/Axle Switches Standard Spec Japanese Spec Bolt 1/4”-20 x 3/4” Lockwasher 1/4” Switch, Toggle O-ring Jack Pad Weldment Bolt 1/2”-13NC x 6 1/2” Nut 1/2”-13NC Compound, Locking

150HAX

3120680

SECTION 1 FRAME FIGURE 1-8. FRAME MOUNTED COMPONENTS INSTALLATIONS (CONTINUED) ITEM #

3120680

PART NUMBER

QTY.

DESCRIPTION

150HAX

REV.

1-27

SECTION 1 FRAME FIGURE 1-9.CONTROL VALVE ASSEMBLY - 4 SECTION BANG-BANG

1-28

150HAX

3120680

SECTION 1 FRAME FIGURE 1-9. CONTROL VALVE ASSEMBLY - 4 SECTION BANG-BANG ITEM #

PART NUMBER

QTY.

4640701

Ref.

1 2 3

7002315 7004859 7000468

1 2 1

4 5 6

7002316 7004859 7002262

1 1 1

7 8 9

7002316 7004859 7002262

1 2 1

10 11 12 13 14 15

21 22 23 24 25 26 27 28

7002315 7004859 7002825 7002348 7002305 7002345 Use Item 100 Use Item 100 7002346 7002344 7000470 7002341 7002340 Use Item 100 7002333 7002334 7002336 7000418 7002335 7002338 7002339 7000468

1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1

100

7000414

4

16 17 18 19 20

3120680

DESCRIPTION CONTROL VALVE ASSEMBLY - 4 SECTION BANG-BANG

REV. —

Working Section - Complete (Front Axle Extension) Solenoid Assembly (Refer to Items 12-72 for Serviced Parts) Cross Over Relief Valve Block Assembly (No Longer Field Serviceable) Working Section - Complete (Front Jack) Solenoid Assembly (Refer to Items 12-72 for Serviced Parts) Dual Pilot Check Valve Block Assembly (No Longer Field Serviceable) Working Section - Complete (Rear Jack) Solenoid Assembly (Refer to Items 12-27 for Serviced Parts) Dual Pilot Check Valve Block Assembly (No Longer Field Serviceable) Working Section - Complete (Rear Axle Extension) Solenoid Assembly (Refer to Items 12-27 for Serviced Parts) Washer Spring Guide Tube Assembly Cone, Female O-Ring O-Ring Pin, Push Plunger Tube, Guide Pin, Actuator Guide, External Push Pin O-Ring Sleeve, Inner Flux Spring Sleeve, Outer Flux Coil Case, Solenoid Plate, End Screw Cross Over Relief Valve Block Assembly (No Longer Field Serviceable) Seal Kit - Working Section

150HAX

1-29

SECTION 1 FRAME FIGURE 1-10.CONTROL VALVE ASSEMBLY - 3 SECTION BANG-BANG

1-30

150HAX

3120680

SECTION 1 FRAME FIGURE 1-10. CONTROL VALVE ASSEMBLY - 3 SECTION BANG-BANG ITEM #

PART NUMBER

QTY.

4640702

Ref.

17 18 19 20 21 22 23 24

7002317 7004859 7002315 7004859 7000468 7002315 7004859 7003825 7002348 7002305 7002345 Use Item 100 Use Item 100 7002346 7002344 7000470 7002341 Use Item 100 7002340 Use Item 100 7002333 7002334 7002336 7000418 7002335 7002338 7002339 7000468

1 2 1 2 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1

Working Section - Complete Solenoid Assembly (Refer to Items 8-23 for Serviced Parts) Working Section - Complete (Front Steer) Solenoid Assembly (Refer to Items 8-23 for Serviced Parts) Relief Valve Block Assembly (No Longer Field Serviceable) Working Section - Complete (Rear Steer) Solenoid Assembly (Refer to Items 8-23 for Serviced Parts) Washer Spring Guide Tube Assembly Cone, Female O-Ring O-Ring Pin, Push Plunger Tube, Guide Pin, Actuator Ring, Quade Guide, External Push Pin O-Ring Sleeve, Inner Flux Spring Sleeve, Outer Flux Coil Case, Solenoid Plate, End Screw Cross Over Relief Valve Block Assembly (No Longer Field Serviceable)

100

7000414

3

Seal Kit - Working Section

1 2 3 4 5 6 7 8 9 10 11

12 13 14 15 16

3120680

DESCRIPTION CONTROL VALVE ASSEMBLY - 3 SECTION BANG-BANG

150HAX

REV. —

1-31

SECTION 1 FRAME FIGURE 1-10. CONTROL VALVE ASSEMBLY - 3 SECTION BANG-BANG (CONTINUED) ITEM #

1-32

PART NUMBER

QTY.

DESCRIPTION

150HAX

REV.

3120680

SECTION 2 TURNTABLE

3120680

150HAX

2-1

SECTION 2 TURNTABLE FIGURE 2-1.CONTROL VALVE INSTALLATIONS

2-2

150HAX

3120680

SECTION 2 TURNTABLE FIGURE 2-1. CONTROL VALVE INSTALLATIONS ITEM #

1 2 3 4 5

6 7 8 9

10 11 12 13 13A

13B

13C 14 15

16

17 18 19

PART NUMBER

QTY.

0251955 1001110031

Ref. Ref. Ref.

3535344 0641812 4751800 3311805 4640462 4640947 0641608 4751600 3311605 4640136 7000552 7000548 7001507 7007320 7001507 0641522 4751500 3311505 4640603 7011311 2900770 4640814 7011322 2900770 4640839 7012945 0641518 4640363 7000558 7001506 7004368 2900795 4640661 7011320 2900770 0641516 3311501

4640705 4640916 Use 4641006 4641006

3120680

1 4 11 4 1

4 8 4 1 1 1 1 1 1 6 A/R A/R 1 1 1 1 1 2 A/R 2 2 2 2 2 1 2 2 2 2 1

DESCRIPTION VALVES INSTALLATIONS Prior to S/N 0300137333 S/N 0300137333 to Present

REV. 15 1

Plate, Valve Bolt 1/2”-13NC x 1 1/2” Flatwasher 1/2” Locknut 1/2”-13NC Valve Assembly - 2 Section Bang-Bang Options: Prior to September 1995 (See Figure 2-2 for Breakdown) September 1995 to Present (See Figure 2-3 for Breakdown) Bolt 3/8”-16NC x 1” Flatwasher 3/8” Locknut 3/8”-16NC Relief Valve Assembly Cartridge with Coil Coil Seal Kit Cartridge, Adjustable Seal Kit Bolt 5/16”-18NC x 2 3/4” Flatwasher 5/16” Locknut 5/16”-18NC Relief Valve Assembly Options: Valve (Prior to May 1993) Cartridge, Adjustable Seal Kit Valve (May 1993 to October 1994) Cartridge, Adjustable Seal Kit Valve (October 1994 to Present) Cartridge, Adjustable Bolt 5/16”-18NC x 2 1/4” Solenoid Valve Assembly Options: Coil (FPS Version) Seal Kit (FPS Version) Coil (Hydraforce Version) Seal Kit (Hydraforce Version) Dual Counter Balance Valve Assembly Cartridge, Adjustable Seal Kit Bolt 5/16”-18NC x 2” Nut 5/16”-18NC Valve Assembly - 5-Stack Vickers Options (See Figure 2-4 for Breakdown): Prior to October 1994 October 1994 to S/N 31000 Prior to S/N 31000 (was p/n 4640916) S/N 31000 to Present

150HAX

2-3

SECTION 2 TURNTABLE FIGURE 2-1. CONTROL VALVE INSTALLATIONS (CONTINUED) ITEM #

PART NUMBER

QTY.

20 21 22

0641714 4751700

3 3 1

23 24 25 26 27 28 to 29 30

31 to 41 42 43 44 45 46

101 102 103 104

201 201A 202 203 204 205 206 207 208 209 210 211

2-4

4640704 4640872 0641814 0140001 0641508 4761700 4761800 Not Used

3 1 1 3 3 1

Not Required 4641008 7011340 2900789 Not Used 0641511 1320187 1320188 1320189 1320190

DESCRIPTION Bolt 7/16”-14NC x 1 3/4” Flatwasher 7/16” Valve Assembly - 1-Stack Vickers CMX160 Options (See Figure 2-5 for Breakdown): Prior to October 1994 October 1994 to Present Bolt 1/2”-13NC x 1 3/4” Horn Bolt 5/16”-18NC x 1” Lockwasher 7/16” Lockwasher 1/2”

1 1

Holding Valve Assembly Valve (Prior to S/N 29301) Valve (S/N 29302 to Present) Cartridge, Adjustable Seal Kit

1 3 2 2 1

Bolt 5/16”-18NC x 1 3/8” Clamp, Twin 5/8” Clamp, Stacking Bolt Clamp, Lockwasher Clamp, Coverplate

0252043

Ref.

4360306 2820022 0641412 3311405

1 6in/15cm 2 2

0251981

Ref.

3600179 2900779 7010652 0641608 4751600 3311605 1380136 0721006 4751000 3311001 4640005 2900062 4761000

1 1 1 2 2 2 2 2 2 2 3 3

REV.

TILT INDICATOR INSTALLATION

B

Switch, Level Sensor (5°) Vinyl Tubing (Not Shown) Bolt 1/4”-20NC x 1 1/2” Locknut 1/4” MANUAL DESCENT COMPONENTS INSTALLATION

—

Pump Assembly Seal Kit - 3600179 Pump Handle, Pump Bolt 3/8”-16NC x 1” Flatwasher 3/8” Locknut 3/8”-16NC Clip, Gripper Screw #10-24NC x 3/4” Flatwasher #10 Nut #10 Needle Valve Valve Kit Lockwasher #10

150HAX

3120680

SECTION 2 TURNTABLE FIGURE 2-1. CONTROL VALVE INSTALLATIONS (CONTINUED) ITEM #

301 302 303 304 305 306

3120680

PART NUMBER

QTY.

0252773

Ref.

0140032 0641408 4751400 4761400 3311404 2540018

1 2 2 2 2 1

DESCRIPTION ALARM INSTALLATION (OPTIONAL)

REV. B

Alarm Bolt 1/4”-20NC x 1” Flatwasher 1/4” Lockwasher 1/4” Nut 1/4”-20NC Grommet (Not Shown)

150HAX

2-5

SECTION 2 TURNTABLE FIGURE 2-2.CONTROL VALVE ASSEMBLY 2 SECTION BANG-BANG

2-6

150HAX

3120680

SECTION 2 TURNTABLE FIGURE 2-2. CONTROL VALVE ASSEMBLY 2 SECTION BANG-BANG ITEM #

PART NUMBER

QTY.

4640462

Ref.

1

7002304

2

7004823 7002378 7002229

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2

3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

34 35

3120680

7004822 Use Item 101 7002346 7004839 7004838 7004841 Use Item 101 7002340 Use Item 101 7004834 7002334 7004835 7000417 7004836 7002338 7004837 7002322 Use Item 101 7002321 7002328 7002294 7002320 Use Item 101 7002329 7002323 Use Item 101 7002326 7002324 7002316 7004859 Not Used Not Used 7003825 7002348 7002305 7002345 Use Item 100 Use Item 100 7002346 7002344

1 1 1 1 1 1 1 1

DESCRIPTION CONTROL VALVE ASSEMBLY - 2 SECTION BANG-BANG

REV. B

Dump Section - Complete Solenoid Assembly Seat O-Ring Ball Guide Tube Assembly Cone, Female O-Ring Pin, Push Plunger Tube, Guide Pin, Push O-Ring Guide, External Push Pin O-Ring Sleeve, Inner Flux Spring Sleeve, Outer Flux Coil Case, Solenoid Plate, End Screw Seat O-Ring Main Relief (Poppet) Valve Case, Poppet Spring Poppet Seat, Adjustable O-Ring Spring Plug O-Ring Orifice Plug Working Section - Complete (Level) Solenoid Assembly

Washer, Hat Spring Guide Tube Assembly Cone, Female O-Ring O-Ring Pin, Push Plunger

150HAX

2-7

SECTION 2 TURNTABLE FIGURE 2-2. CONTROL VALVE ASSEMBLY 2 SECTION BANG-BANG (CONTINUED) ITEM #

PART NUMBER

QTY.

DESCRIPTION

36 37

39 40 41 42 43 44 45 46

7000470 7002341 Use Item 100 7002340 Use Item 100 7002333 7002334 7002336 7000418 7002335 7002338 7002339 7002262

1 1 1 1 1 1 1 1 1 1 1 4 1

47 48 49

7002315 7004859 7000468

1 2 1

50 51

2220237 2220238

1 1

Tube, Guide Pin, Actuator Ring, Quade Guide, External Push Pin O-Ring Sleeve, Inner Flux Spring Sleeve, Outer Flux Coil Case, Solenoid Plate, End Screw Duel Pilot Check Valve Block Assembly (No Longer Field Serviceable) Working Section - Complete (Telescope) Solenoid Assembly (Refer to Items 30-45 for Serviced Parts) Cross Over Relief Valve Block Assembly (No Longer Field Serviceable) Plug Plug

3 1

Kit Options: Seal Kit - Working Section Seal Kit - Dump Section

38

100 101

2-8

7000414 7000413

150HAX

REV.

3120680

SECTION 2 TURNTABLE FIGURE 2-2. CONTROL VALVE ASSEMBLY 2 SECTION BANG-BANG (CONTINUED) ITEM #

3120680

PART NUMBER

QTY.

DESCRIPTION

150HAX

REV.

2-9

SECTION 2 TURNTABLE FIGURE 2-3.CONTROL VALVE ASSEMBLY 2 SECTION BANG-BANG

2-10

150HAX

3120680

SECTION 2 TURNTABLE FIGURE 2-3. CONTROL VALVE ASSEMBLY 2 SECTION BANG-BANG ITEM #

PART NUMBER

QTY. Ref.

1 2 3 4

Ref.

VALVE ASSEMBLY - 2 SECTION

7002447 7002448 7002449 7002450 7002451 7011118

Ref. 1 1 1 1 1 1

7000448

2

DUMP SECTION ASSEMBLY Dump Section - Complete Cartridge Seal Kit - 7002448 Cartridge Coil Cartridge Without Coil Seal Kit - 7002451Cartridge ——————————— O-Ring (Between Sections)

117

7004859 7003825 7002348 7002305 7002345 Use Item 200 Use Item 200 7002346 7002344 7000470 7002341 Use Item 200 7002340 Use Item 200 7002333 7002334 7002336 7000418 7002335 7002338 7002327 7002339

2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4

200

7000414

2

106 107 108 109 110 111 112 113 114 115 116

301 302 303

3120680

7002316 7002315 7000468

REV.

CONTROL VALVE ASSEMBLY - BANG-BANG

4640947

Ref. 101 102 103 104 105

DESCRIPTION

B

WORKING SECTIONS (STANDARD PARTS) Solenoid Assembly Washer Spring Guide Tube Assembly Cone, Female O-Ring O-Ring Pin, Push Plunger Tube, Guide Pin Actuator Ring, Quade Guide, External Push Pin O-Ring Sleeve, Inner Flux Spring Sleeve, Outer Flux Coil Case, Solenoid Plate, End Nameplate Screw

A

Seal Kit - Working Section (1 Per Section)

Ref.

WORKING SECTIONS - COMPLETE (INCLUDES ITEMS 101117 AND RELIEF VALVE ASSEMBLY WHEN EQUIPPED)

1 1 1

Level Section Rotate Section Cross Over Relief Valve Assembly (Due to Various Suppliers - Internal Components Are No Longer Field Serviceable)

150HAX

2-11

SECTION 2 TURNTABLE FIGURE 2-4.CONTROL VALVE ASSEMBLY - 5 SECTION VICKERS

2-12

150HAX

3120680

SECTION 2 TURNTABLE FIGURE 2-4. CONTROL VALVE ASSEMBLY - 5 SECTION VICKERS ITEM #

1 2

PART NUMBER

QTY.

4640705 4640916 4641006

Ref. Ref. Ref. Ref. Ref.

7006782

6 3

7009394 7012384 3

1 7009388 7012372

4

1 7009389 7012378 7020367

5

1 7009390 7012380

6

1 7009391 7012381

7

8 9 10 11

1 7009392 7012382 See Note See Note See Note

1 5 1 2

Use 7012325 & 7020361 7012325 & 7020361

12

See Note

13

2 2

7009316 7012326 14

15 16 17

18

3120680

2 7009315 7012339 7009319 See Note 7006744 7012327 7006726

2 2 2

2

DESCRIPTION CONTROL VALVE ASSEMBLY OPTIONS: (Prior to October 1994) (October 1994 to S/N 31000) (S/N 31000 to Present) Note: Original Equipment Assembly p/n’s 4640705 or 4640916 may have been replaced with Service Replacement Assembly. Identify P/N before ordering replacement components.

REV. — A B

Nut Rod, Tie Options: Prior to October 1994 October 1994 to Present Working Section - Complete (Main Tele) Prior to October 1994 October 1994 to Present Working Section - Complete (Main Lift) Prior to October 1994 October 1994 to S/N 31000 S/N 31000 to Present Working Section - Complete (Tower Tele) Prior to October 1994 October 1994 to Present Working Section - Complete (Tower Lift) Prior to October 1994 October 1994 to Present Working Section - Complete (Swing) Prior to October 1994 October 1994 to Present O-Ring (Note: Use Items 300A-300D & 301) O-Ring (Note: Use Items 300A-300D & 301) O-Ring (Note: Use Items 300A-300D & 301) Nut, Retaining Options: (Was P/N 7009317) Prior to October 1994 October 1994 to Present O-Ring (Prior to October 1994 Only) (Note: Use Items 300A-300D) Core Tube (Includes O-Ring) Options: Prior to October 1994 October 1994 to Present Coil and Frame Prior to October 1994 October 1994 to Present Pin O-Ring (Note: Use Items 300A-300D) Spool Prior to October 1994 October 1994 to Present Plug, Torque (Prior to October 1994 Only)

150HAX

2-13

SECTION 2 TURNTABLE FIGURE 2-4. CONTROL VALVE ASSEMBLY - 5 SECTION VICKERS (CONTINUED) ITEM #

PART NUMBER

QTY.

19

See Note

2

20 21

7009381

2 2

22 23 24 25 26 27 28 29 30 31

32 33 34 35 36

37 38 39 40 41 42 43 44 45 46

2-14

7006729 7012324 7006730 7006731 7006745 Not Available 7006746 See Note 7009323 See Note 7009324 7009325 7012329 Not Available 7006757 See Note See Note 7006732 7009320 7006737 Not Used 7009398 See Note See Note 7006773 7009397 7006771 See Note

2 2 2 2 2 2 2 2 2 2

2 2 2 2 2

2 2 2 2 2 2 1 1

47 48 49 50 51

7009368 7009369 Not Used 7012300 7012323 7012322 See Note

1 2 2 1 1 1

52 53 54 55 56

7012321 7012318 7012319 7012320 7012333

1 1 1 1 2

57

7012328

A/R

DESCRIPTION

REV.

O-Ring (Prior to October 1994 Only) (Note: Use Items 300A-300D) Shim Kit (Prior to October 1994 Only) Spring Options: Prior to October 1994 October 1994 to Present Poppet Ball Screw Cap, End Ball O-Ring (Note: Use Items 300A-300D) Spring Gasket (Note: Use Items 300A-300D) Spring Retainer Options: Prior to October 1994 October 1994 to Present Spool Seat Ring, Back-Up (Note: Use Items 300A-300D) O-Ring (Note: Use Items 300A-300D) Servo Stem Assembly Prior to October 1994 October 1994 to Present Poppet Retainer Ring, Back-Up (Note: Use Items 300A-300D) O-Ring (Note: Use Items 300A-300D) Spring Poppet Plug, Torque (Prior to October 1994 Only) O-Ring (Prior to October 1994 Only) (Note: Use Items 300A-300D) Spring (Prior to October 1994 Only) Poppet (Prior to October 1994 Only) Piston, Load (Swing Section Only) Piston (October 1994 to Present Only) O-Ring (October 1994 to Present Only) O-Ring (October 1994 to Present Only) (Note: Use Items 300A-300D) Plug (October 1994 to Present Only) Nut (October 1994 to Present Only) Screw (October 1994 to Present Only) Cap (October 1994 to Present Only) Load Sense Check Assembly (October 1994 to Present Only) Shim (October 1994 to Present Only)

150HAX

3120680

SECTION 2 TURNTABLE FIGURE 2-4. CONTROL VALVE ASSEMBLY - 5 SECTION VICKERS (CONTINUED) ITEM #

PART NUMBER

QTY.

58

7012330

A/R Ref.

100

1

101 102 103 104

7006780 7012337 7006778 See Note 7012336 See Note

A/R A/R 1 1

105

7012338

1 Ref.

200 201 202 203 204 205 206 207 208

209 210

211 212

7009393 7012301 Use Item 302 7012370 7012371 7012367 Use Item 302 7012366 7012385 7006778 Use Item 302 7012303 Not Available 7003647 7009323 See Note

300

1 1 2 1 1 A/R 1 1 1

1 1 1 1 1 1

5

300A 300B 300C

7009396 7009330 7020365

5 5 4

300D 301 302

7020366 7009395 7012302

1 6 1

3120680

DESCRIPTION

REV.

Shim (October 1994 to Present Only) END COVER ASSEMBLY Cover, End Options: Prior to October 1994 October 1994 to Present Plug, Torque O-Ring (Note: Use Items 300A-300D) Plug (October 1994 to Present Only) O-Ring (October 1994 to Present Only) (Note: Use Items 300A-300D) Orifice (October 1994 to Present Only) INLET ASSEMBLY Inlet Assembly - Complete Valve, Load Sensing Relief O-Ring Spring, Outer Spring, Inner Shim O-Ring Retainer, Valve Plug Options: Prior to October 1994 October 1994 to Present O-Ring Valve, Solenoid Check Seal Kit - Solenoid Check Valve Coil Plug O-Ring (Note: Use Items 300A-300D & 302) Kit Options: Seal Kit Options: (Includes Items 8,9,10,12,16,19,27,29,34, 35, 40,41,45,51,102,104,212 and Servo Stem Seal) Prior to October 1994 October 1994 to S/N 31000 S/N 31000 to Present Except Section 3 (Tower Tele S/N 31000 to Present Section 3 (Tower Tele Only) Seal Kit - Valve Face Options: (Includes Items 8,9 and 10) Seal Kit - Inlet (Includes Items 202,206,209,212 and Solenoid Valve Seals)

150HAX

2-15

SECTION 2 TURNTABLE FIGURE 2-5.CONTROL VALVE ASSEMBLY - 1 SECTION VICKERS (CMX160)

2-16

150HAX

3120680

SECTION 2 TURNTABLE FIGURE 2-5. CONTROL VALVE ASSEMBLY - 1 SECTION VICKERS (CMX160) ITEM #

1 2 3 4 5 6 7

8 9 10 11

PART NUMBER

QTY.

DESCRIPTION

REV.

4640704 4640872

Ref. Ref. Ref.

CONTROL VALVE ASSEMBLY - 1 SECTION VICKERS (CMX160) Prior to October 1994 October 1994 to Present

— —

Not Used Not Used Not Used See Note See Note See Note 7009382 7012363 See Note See Note See Note

1 5 1 1

1 5 1 2

Use 7012325 & 7020361 7012325 & 7020361

12 13

Use Item 300

2 2

7009316 7012326 14

15 16 17

18 19 20 21

22 23 24 25 26 27 28 29 30 31 32

3120680

2 7009315 7012339 7009319 Use Item 300 7006744 7012327 7006726 Use Item 300 7009381 7006729 7012324 7006730 7006731 7009367 7006746 Use Item 300 7009323 Use Item 300 7009372 7009373 Not Available

2 2 2

2 2 2 2

2 2 8 2 2 2 2 2 2 2 1

O-Ring (Note: Use Items 300 & 301) O-Ring (Note: Use Items 300 & 301) O-Ring (Note: Use Items 300 & 301) Working Section - Complete Option (Drive): Prior to October 1994 October 1994 to Present O-Ring (Note: Use Items 300 & 301) O-Ring (Note: Use Items 300 & 301) O-Ring (Note: Use Items 300 & 301) Nut, Retaining Options: Prior to October 1994 (Was P/N 7009317) October 1994 to S/N 31000 O-Ring Core Tube (Includes O-Ring) Options: Prior to October 1994 October 1994 to Present Coil and Frame Options: Prior to October 1994 October 1994 to Present Pin O-Ring Spool Options: Prior to October 1994 October 1994 to Present Plug, Torque (Prior to October 1994) O-Ring (Prior to October 1994) Shim Kit (Prior to October 1994) Spring Options: Prior to October 1994 October 1994 to Present Poppet Ball Screw Cap, End (Not Sold Separately) Ball O-Ring Plug Gasket Spring Retainer Spool (Not Sold Separately)

150HAX

2-17

SECTION 2 TURNTABLE FIGURE 2-5. CONTROL VALVE ASSEMBLY - 1 SECTION VICKERS (CMX160) (CONTINUED) ITEM #

PART NUMBER

33

34 35 36 37 38 39

40 41 42 43

44 45 46 47 to 48 49 50 51 52 53 54 55 56 57 to 99 100

2-18

QTY. 2

7006757 7012350 Use Item 300 Use Item 300 7009371 7009370 Not Used

2 2 2 2 2

7009375 7012360 Use Item 300 Use Item 300 7009376 7009374 7012361 7006771 Use Item 300 7009368 7009364 Not Used 7012323 7012322 Use Item 300 7012321 7012318 7012319 7012320 7012333 Not Used

DESCRIPTION Seat Options: Prior to October 1994 October 1994 to Present Ring, Back-Up O-Ring Servo Stem Assembly Poppet

1 1 1 2

Retainer Options: Prior to October 1994 October 1994 to Present Ring, Back-Up O-Ring Spring Poppet Options: Prior to October 1994 October 1994 to Present Plug, Torque O-Ring Spring Poppet

2 2 2 2 2 2 2 2

Piston (October 1994 to Present Only) O-Ring (October 1994 to Present Only) O-Ring (October 1994 to Present Only) Plug (October 1994 to Present Only) Nut (October 1994 to Present Only) Screw (October 1994 to Present Only) Cap (October 1994 to Present Only) Check Cartridge (October 1994 to Present Only)

2 2 2 2

1

REV.

101 102 103 104 105 106 107

7009386 7012365 7006778 Use Item 300 7009385 7009384 7012338 Use Item 300 7012364

2 2 3 6 1 1 1

Cover End Prior to October 1994 October 1994 to Present Plug, Torque O-Ring Rod, Tie Nut Orifice O-Ring Plug

200 201 202 203 204

7009383 7006778 Use Item 300 7009323 Use Item 300

1 2 2 1 1

Inlet Body Plug, Torque O-Ring Plug, Torque O-Ring

150HAX

3120680

SECTION 2 TURNTABLE FIGURE 2-5. CONTROL VALVE ASSEMBLY - 1 SECTION VICKERS (CMX160) (CONTINUED) ITEM #

PART NUMBER

QTY.

300

7009380

1

301

7009387

2

3120680

DESCRIPTION

REV.

Kit Options: Seal Kit (Include Items 4, 5, 6, 8, 9, 10, 12, 16, 19, 27, 29, 34, 35, 40, 41, 45, 51, 102, 106, 202, 204 and Servo Stem ORings Seal Kit - Valve Face (Includes Items 4,5 and 6 or 8,9 and 10)

150HAX

2-19

SECTION 2 TURNTABLE FIGURE 2-6.SWING DRIVE AND TURNTABLE BEARING INSTALLATIONS

2-20

150HAX

3120680

SECTION 2 TURNTABLE FIGURE 2-6. SWING DRIVE AND TURNTABLE BEARING INSTALLATIONS ITEM #

PART NUMBER

QTY.

0251626 0270328

Ref. Ref. Ref.

1

1 3160127 3160127 3160275

2

1 0920032 0920083 0920109 0920119

3

4 5 6 7 8 9 10 11

1 Use 2780278 2780278 4843673 2440061 3533337 0100019 3900159 0642016 0641810

1 1 1 A/R 2 12 2 2

4740171 4891800 12

13 14

2 3931864 0681832 4740189

2 A/R

0100009 0100011

101 102 103 104

201 202 203 204 205

3120680

DESCRIPTION SWING DRIVE INSTALLATION OPTIONS: Prior to S/N 64566 S/N 64566 to Present

REV. 7 2/A

Swing Motor Assembly Options (See Figure 2-7 for Breakdown): Prior to S/N 35001 (Nichols Version) S/N 35001 to S/N 64566 (Parker Version) S/N 64566 to Present (Parker Version) Swing Brake Assembly Options: Prior to May 1992 (See Figure 2-8 for Breakdown) May 1992 to S/N 33476 (See Figure 2-9 for Breakdown) S/N 33476 to S/N 64566(See Figure 2-9 for Breakdown) S/N 64566 to Present (See Figure 2-9 for Breakdown) Swing Hub Assembly Options (See Figure 2-10 for Breakdown): Prior to S/N 81679 (Was p/n 2780181) S/N 81679 to Present Mounting, Drive Pinion Plate, Retainer Compound, Locking Screw, Countersunk 1/2”-13NC x 3/4” Bolt 3/4”-10NC x 2” Bolt1/2”-13NC x 1 1/4” (Prior to S/N 64566 Only) Washer Options: Prior to S/N 64566 S/N 64566 to Present Bolt Options: Prior to S/N 64566 (Socket Head Capscrew 1/2”-13NC x 4”) S/N 64566 to Present (Hex Bolt 1/2”-13NC x 4” Grade 8) Washer, Special (Prior to S/N 64566 Only) Sealant Options: RTV #738 (Prior to S/N 64566 Only) Compound, Locking (Prior to S/N 64566 Only)

0252036

Ref.

TURNTABLE BEARING INSTALLATION

0440198 0682418 4892400 0100019

1 60 60 A/R

0251549

Ref.

TURNTABLE LOCK INSTALLATION

4843816 3421853 3421854 3760170 1260017

1 1 1 2 9in/23cm

Weldment, Bushing (Not Shown) Pin, Turntable Lock Pin, Snap Ring, Quick Release Chain

3

Bearing, Turntable Bolt 7/8”-9NC x 2 1/4” (Grade 8) Washer, Hardened Compound, Locking

150HAX

2

2-21

SECTION 2 TURNTABLE FIGURE 2-6. SWING DRIVE AND TURNTABLE BEARING INSTALLATIONS (CONTINUED) ITEM #

301 302 303 304 305 306 307

2-22

PART NUMBER

QTY.

0252040

Ref.

2180344 2220063 2200261 2751032 2750527 2750528 2160002

4 6 4 5 2 1 4

DESCRIPTION LUBE LINES INSTALLATION

REV. B

Fitting, Bulkhead Fitting, 90° Fitting, Coupling Hose, Grease Hose, Grease Hose, Grease Fitting, Grease

150HAX

3120680

SECTION 2 TURNTABLE FIGURE 2-6. SWING DRIVE AND TURNTABLE BEARING INSTALLATIONS (CONTINUED) ITEM #

3120680

PART NUMBER

QTY.

DESCRIPTION

150HAX

REV.

2-23

SECTION 2 TURNTABLE FIGURE 2-7.SWING MOTOR ASSEMBLY 5

4

6 9

8

7

13

1 2 3

10 11

3160127 - Nichols Version (Prior to S/N 35001)

12 8

3160127 - Parker Version (S/N 35001 to S/N 64566) & 3160275 - (S/N 64566 to Present)

208 108

208 205 108 222 105 122

215 115

212 112 203 202 103 221 102 201 121 101

209 109

206 106

206 207 106 107 217 117

210 110

208 108

206 106

2-24

150HAX

3120680

SECTION 2 TURNTABLE FIGURE 2-7. SWING MOTOR ASSEMBLY ITEM #

1 2 3 4 5 6 7 8 9 10 11 12 13

101 102 103 104 105 106 107 108 109 110 111 112 113 to 114 115 116 117 118 to 120 121 122

201 202 203 204 205 206 207 208

3120680

PART NUMBER

QTY.

DESCRIPTION

3160127

Ref. Ref.

Use Item 300 Use Item 300 Use Item 300 7004196 7004167 7004179 Use Item 300 Use Item 300 7004171 7004197 7010700 7004198 7004192

1 1 1 1 2 1 1 2 1 8 1 1 1

3160127

Ref.

Use Item 301 7010775 Use Item 301 Not Used 7004167 7010791 Use Item 301 Use Item 301 7010795 7010792 Not Used 7010793 Not Used 7010794 Not Used 7004192 Not Used Use Item 301 7010776

1 1 1

Seal, Dust Ring, Back-Up Seal, Lip

2 1 1 3 1 8

Ball, Check Valve IGR Assembly Ring, Snap Seal, Square Ring Plug, Case Drain (W/ O-Ring) Bolt

1

Shaft, Spline

1

Body/Bearing Assembly

1

Cover/Bearing Assembly

1 1

Ring, Snap Plate, Commutator

SWING MOTOR ASSEMBLY OPTIONS: Nichols Version (Prior to S/N 35001)

REV. B

Seal, Dust Ring, Back-Up Seal, Quad Ring Valve, Rotary Ball, Check Valve IGR Assembly Ring, Snap Seal, Ring Plug, Vent (Includes O-Ring) Bolt Shaft, Spline Body/Bearing Assembly Cover/Bearing Assembly Parker Version (S/N 35001 to S/N 64566)

3160275

Ref.

Parker Version (S/N 64566 to Present)

Use Item 302 Use Item 302 Use Item 302 Not Used 7004167 7010791 Use Item 302 Use Item 302

1 1 1

Seal, Dust Ring, Back-Up Seal, Lip

2 1 1 3

Ball, Check Valve IGR Assembly Ring, Snap Seal, Square Ring

150HAX

D

A

2-25

SECTION 2 TURNTABLE FIGURE 2-7. SWING MOTOR ASSEMBLY (CONTINUED) ITEM #

PART NUMBER

QTY.

209 210 211 212 213 to 214 215 216 217 218 to 220 221 222

7010795 7010792 Not Used 7023432 Not Used 7023443 Not Used 7004192 Not Used Use Item 302 7010776

1 8

Plug, Case Drain (W/ O-Ring) Bolt

1

Shaft, Spline

1

Body/Bearing Assembly

1

Cover/Bearing Assembly

1 1

Ring, Snap Plate, Commutator

300 301 302

7004177 7010790 2900798

1 1 1

Kit Options: Seal Kit (Includes Items 1,2,3,7 and 8) Seal Kit (Includes Items 101,103,107,108 and 121) Seal Kit (Includes Items 201 to 203,207 & 208, & 221)

2-26

DESCRIPTION

150HAX

REV.

3120680

SECTION 2 TURNTABLE FIGURE 2-7. SWING MOTOR ASSEMBLY (CONTINUED) ITEM #

3120680

PART NUMBER

QTY.

DESCRIPTION

150HAX

REV.

2-27

SECTION 2 TURNTABLE FIGURE 2-8. SWING BRAKE ASSEMBLIES (PRIOR TO MAY 1992)

2-28

150HAX

3120680

SECTION 2 TURNTABLE FIGURE 2-8. SWING BRAKE ASSEMBLIES (PRIOR TO MAY 1992) ITEM #

PART NUMBER

QTY.

0920032 0920032

Ref. Ref. Ref.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

3120680

Use Item 100 7000730 7003007 7000729 7003012 7003091 7000796 7000760 Use Item 100 Use Item 100 Use Item 100 Use Item 100 7000721 7003057 7000720 7003056 7003006 7000732 7003055 7000718 7003054 7000717 7003013 7003053 7000798 7003052 7003051 Use Item 100 7000713 7003049 Use Item 100 7000714 7003090 7000712 7000711 Use Item 100 7003059 Not Used Not Used Not Used

1 4 4 4 1 1 1 1 1 1 1 1 1 1 3 3 6 3 3 1 1 2 1 1 8 8 1 1 1 1 1 1 1 1 1 1 1

DESCRIPTION SWING BRAKE ASSEMBLY - AUSCO (MODEL 28653) SWING BRAKE ASSEMBLY - AUSCO (MODEL 37265V)

REV. — —

Note: Refer to Model Number stamped on the front of the Housing item 23.

Gasket Bolt (Model 28653) Bolt, Flanged (Model 37265V) Lockwasher (Model 28653 Only) Plate, Power (Model 28653) Plate, Power (Model 37265V) Bleeder Bearing, Ball (Model 37265V Only) O-Ring Ring, Back-Up O-Ring Ring, Back-Up Piston (Model 28653) Piston (Model 37265V) Disc, Stationary (Model 28653) Disc, Stationary (Model 37265V) Spring, Compression Disc, Rotating (Model 28653) Disc, Rotating (Model 37265V) Disc, Primary (Model 28653) Disc, Primary (Model 37265V) Pin, Torque Shaft, Splined (Model 28653) Shaft, Splined (Model 37265V) Spring, Compression (Model 28653) Spring, Compression (Model 37265V) Retainer, Spring (Model 37265V Only) Seal, Oil Bearing, Ball (Model 28653) Bearing, Ball (Model 37265V) Gasket (Model 37265V Only) Housing (Model 28653) Housing (Model 37265V) Ring, Retaining (Model 28653 Only) Ring, Retaining (Model 28653 Only) Gasket Valve, Pressure Relief (Model 37265V Only)

150HAX

A

2-29

SECTION 2 TURNTABLE FIGURE 2-8. SWING BRAKE ASSEMBLIES (PRIOR TO MAY 1992) (CONTINUED) ITEM #

2-30

PART NUMBER

QTY.

DESCRIPTION

REV.

0920032

Ref.

31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58

7007913 7007312 7007924 7007928 Use Item 101 See Note Use Item 102 Use Item 101 Use Item 101 7007923 Use Item 101 Use Item 101 7007914 Use Item 102 7007926 7007908 7007916 7007909 7007902 7007907 7007906 7007905 7007915 Use Item 102 See Note 7007930 7007901 7007933 7007934

4 4 1 1 1 1 1 1 1 1 1 1 1 1 1 3 6 3 2 1 8 8 2 1 1 1 4 1 1

Capscrew Lockwasher Plug Cover Ring, Square O-Ring (Note: Use Items 101 & 102) Bearing O-Ring Ring, Back-Up Piston O-Ring Ring, Back-Up Bleeder Ring, Retaining Shaft Disc Spring Disc, Friction Separator Disc Spring Spring Pin, Dowel Bearing O-Ring (Note: Use Items 101 & 102) Housing Pin, Spiral Gasket Gasket

100 101 102

2900131 2900642 7007927

1 1

Kit Options: Seal Kit (Includes Items 1,7,8,9,10,20,22 and 26) Seal Kit (Includes Items 35,36,38,39,41,42,55 and 58 Gaskets) Bearing Kit (Includes Items 36,37,44,54,55 and 58 Gasket)

SWING BRAKE ASSEMBLY - MICO

150HAX

B

3120680

SECTION 2 TURNTABLE FIGURE 2-8. SWING BRAKE ASSEMBLIES (PRIOR TO MAY 1992) (CONTINUED) ITEM #

3120680

PART NUMBER

QTY.

DESCRIPTION

150HAX

REV.

2-31

SECTION 2 TURNTABLE FIGURE 2-9.SWING BRAKE ASSEMBLIES (MAY 1992 TO PRESENT)

101 102 102A 102B 200

22 23 13

100

14 4 15

GENUINE PARTS

16 2 3 12 5 6 7 6 7 1 18 19 21 17 20 8 11 10

9 23 22

2-32

150HAX

3120680

SECTION 2 TURNTABLE FIGURE 2-9. SWING BRAKE ASSEMBLIES (MAY 1992 TO PRESENT) ITEM #

1 2

PART NUMBER

QTY.

DESCRIPTION

0920083 0920109

Ref. Ref. Ref.

SWING BRAKE ASSEMBLY OPTIONS: May 1992 To S/N 33476 S/N 33476 To S/N 64566

7011720

1 1

7011717 7018606 3 7007979 7007980 7007970 7018602 4

A/R 6 6 6 3 1

7011713 7018605 5 Use Item 102A 7011715 7011714 7007983 Use Item 102B 6 7 8 9

10 11 12 13 14 15 16 17 18 19 20 21

22 23

3120680

See Note See Note See Note 7007985 7018607 7011719 7007914 7018609 7007987 See Note 7011716 Use Item 101 7007977 Use Item 100 Use Item 100 Use Item 100 Use Item 100 7007923 7018603 See Note See Note

A/R 1 2 4 2

2 2 1 4

1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 2

REV. A B

Shaft Guide, Spring Options: 0920083 Brake (Prior to S/N 33476) 0920109 Brake (S/N 33476 to S/N 64566) Spring Options: 0920083 Brake (Inner) (Prior to S/N 33476) 0920083 Brake (Outer) (Prior to S/N 33476) 0920109 Brake (Red) (S/N 33476 to S/N 64566) 0920109 Brake (Blue) (S/N 33476 to S/N 64566) Housing Options: 0920083 Brake (Prior to S/N 33476) 0920109 Brake (S/N 33476 to S/N 64566) Return Plate and Separator Assembly Options: Plate, Return - 0920083 Brake (Prior to S/N 33476) Separator Assy - 0920083 Brake (Prior to S/N 33476) Pin Separator Return Plate/ Separator - 0920109 Brake (S/N 33476 to S/N 64566) Rotor (Note: Use Items 102A & 102B) Stator (Note: Use Items 102A & 102B) Seal, Oil (Note: Use Items 100, 101, 102A & 102B) Bolt, Washer Head Options: 0920083 Brake (Prior to S/N 33476) 0920109 Brake (S/N 33476 to S/N 64566) Cover Screw, Bleeder (Prior to S/N 33476) Plug, Pipe (S/N 33476 to S/N 64566) Pin, Dowel Seal, Oil (Note Use Items 100 & 101) Ring, Retaining Bearing Ring, Retaining Ring, Back-Up Ring, Back-Up O-Ring O-Ring Piston Options: 0290083 Brake (Prior to S/N 33476) 0920109 Brake (S/N 33476 to S/N 64566) Gasket (Note: Use Items 100, 101, 102A & 102B) O-Ring (Note: Use Items 100, 101, 102A & 102B)

150HAX

2-33

SECTION 2 TURNTABLE FIGURE 2-9. SWING BRAKE ASSEMBLIES (MAY 1992 TO PRESENT) (CONTINUED) ITEM #

PART NUMBER

QTY.

100 101 102 102A 102B

2900766 2900768

1 1 1

200

2-34

2900767 7018608 0920119

Ref.

7018612

1

DESCRIPTION

REV.

Kit Options: Seal Kit (Includes Items 8, 13, 17-20, 22 & 23) Bearing Kit (Includes Items 8, 13, 15, 22 & 23) Lining Kit Options (Includes Items 5-8, 22 & 23): 0920083 Brake (Prior to S/N 33476) 0920109 Brake (S/N 33476 to S/N 64566) SWING BRAKE ASSEMBLY (S/N 64566 to Present)

B

Repair Kit (Repair Kit is the Only Serviceable Item. No Other Service Parts Available)

150HAX

3120680

SECTION 2 TURNTABLE FIGURE 2-9. SWING BRAKE ASSEMBLIES (MAY 1992 TO PRESENT) (CONTINUED) ITEM #

3120680

PART NUMBER

QTY.

DESCRIPTION

150HAX

REV.

2-35

SECTION 2 TURNTABLE

32

22

27

30

26

29

25

28 1

5

4

100

9

10

11

7

2

3

12

6

20

8

16 14

33 21

19

17

13

23

15

24

31

18

FIGURE 2-10.SWING HUB ASSEMBLY

2-36

150HAX

3120680

SECTION 2 TURNTABLE FIGURE 2-10. SWING HUB ASSEMBLY ITEM #

PART NUMBER

QTY.

DESCRIPTION

2780181 2780278

Ref. Ref. Ref. Ref.

SWING HUB ASSEMBLY Prior to S/N 81679 S/N 81679 to Present Note: For Machines Prior to S/N 0300081679, Original Equipment Assembly p/n 2780181 may have been replaced with p/n 2780278 as Service Replacement Assembly. Identify P/N before ordering replacement components.

1

1 Use 7024778 7024778

2 3 4 5 6 7

8 9

10 11

12 13

7010408 7010409 7010431 7010432 7007689 7010411 7007688 7010412 7010434 Not Available Use Item 100 7000243 7017048 7001952

1 1 1 1 1 1

1 1

1 1

3 114

7001909 Not Available 14

3 7010413 Not Available

15

6 7010414 Not Available

16

1 7010415 Not Available

17

3 7010416 Not Available

18

3 7001913 Not Available

19

3 7010418 Not Available

3120680

REV. — A

Shaft, Output Options: Prior to S/N 81679 (2780191 Hub Assy) (was p/n 7010430) S/N 81679 to Present (2780278 Hub Assy) (Includes Qty 1 of Items 6,7,8,23 & 33) Cup, Bearing - Outer Cone, Bearing - Outer Cup, Bearing - Inner Cone, Bearing - Inner Lockwasher (Part of Item 1) Flatwasher Options: Prior to S/N 81679 (2780191 Hub Assy) S/N 81679 to Present (2780278 Hub Assy) (Part of Item 1) Nut, Bearing (Part of Item 1) Housing Options: Prior to S/N 81679 (2780191 Hub Assy) S/N 81679 to Present (2780278 Hub Assy) Seal, Lip Plug, Pipe Options: Prior to S/N 81679 (2780191 Hub Assy) S/N 81679 to Present (2780278 Hub Assy) Plug, Pipe Bearing, Needle Options: Prior to S/N 81679 (2780191 Hub Assy) S/N 81679 to Present (2780278 Hub Assy) Shaft, Planet Options: Prior to S/N 81679 (2780191 Hub Assy) S/N 81679 to Present (2780278 Hub Assy) Washer, Thrust options: Prior to S/N 81679 (2780191 Hub Assy) S/N 81679 to Present (2780278 Hub Assy) Carrier Options: Prior to S/N 81679 (2780191 Hub Assy) S/N 81679 to Present (2780278 Hub Assy) Spacer, Thrust Options: Prior to S/N 81679 (2780191 Hub Assy) S/N 81679 to Present (2780278 Hub Assy) Rollpin Options: Prior to S/N 81679 (2780191 Hub Assy) S/N 81679 to Present (2780278 Hub Assy) Gear, Cluster Options: Prior to S/N 81679 (2780191 Hub Assy) S/N 81679 to Present (2780278 Hub Assy)

150HAX

2-37

SECTION 2 TURNTABLE FIGURE 2-10. SWING HUB ASSEMBLY (CONTINUED) ITEM #

PART NUMBER

20

2-38

QTY. 1

21 22 23 24 25 26 27 28 29 30 31 32 33

7010419 Not Available 7010420 7007673 Use Item 100 7010403 7010436 7010456 7010457 7010458 7001922 7010459 7010460 7001928 91414020

1 2 2 20 1 1 1 1 1 20 3 3 1

100

2900796

1

DESCRIPTION

REV.

Gear, Internal Options: Prior to S/N 81679 (2780191 Hub Assy) S/N 81679 to Present (2780278 Hub Assy) Gear, Ring Washer, Thrust O-Ring (Part of Item 1) Lockwasher Gear, Sun Coupling, Adapter Washer, Thrust Cover, Input Washer, Thrust Ring, Retaining Bolt 3/8”-16NC x 3 1/4” Plug, Pipe Ring, Retaining (2780278 Hub Assembly Only) (Part of Item 1) Seal Kit (Includes Items 10 and 23)

150HAX

3120680

SECTION 2 TURNTABLE FIGURE 2-10. SWING HUB ASSEMBLY (CONTINUED) ITEM #

3120680

PART NUMBER

QTY.

DESCRIPTION

150HAX

REV.

2-39

SECTION 2 TURNTABLE FIGURE 2-11.ROTARY COUPLING AND COLLECTOR RING INSTALLATION

7 8 3 9 6

102

2 1 103 4 10

101

5

104 202 105 208

204 203

212

207 209

210 206 205 209

211

201 201A

2-40

150HAX

3120680

SECTION 2 TURNTABLE FIGURE 2-11. ROTARY COUPLING AND COLLECTOR RING INSTALLATION ITEM #

PART NUMBER

QTY.

0250611

Ref.

1660185 3530403 3951820 0641807 4761800 1440154 0641512 4761500 0100011 0100019

1 1 2 2 2 1 4 4 A/R A/R

1660185

Ref.

0620106 2760091 Use Item 300 Use Item 300 3760004

1 1 1 7 1

0251612

Ref.

201 201A

3760297 7016394

1 2 Ref.

202 203 204 205 206 207 208 209 210 211 212 213

0901803 4751500 3311501 0641608 4761600 0641406 4761400 0100011 4751600 4460476 4460844 4461113

1 2 2 3 5 2 2 A/R 3 1 1 A/R

300

2901146

1

1 2 3 4 5 6 7 8 9 10

101 102 103 104 105

3120680

DESCRIPTION ROTARY COUPLING INSTALLATION

REV. C

Rotary Coupling Assembly (Includes Items 101-105) Plate, Retaining Setscrew, Socket 1/2”-13NC x 2 1/2” Bolt 1/2”-13NC x 7/8” Lockwasher 1/2” Collar Bolt 5/16”-18NC x 1 1/2” Lockwasher 5/16” Compound, Locking Compound, Locking ROTARY COUPLING ASSEMBLY

—

Body, Swivel (6 Port) Housing, Swivel (6 Port) O-Ring Seal Ring, Retaining COLLECTOR RING INSTALLATION

A

Collector Ring Assembly Switch, Limit Note: Brushes and holders are not serviceable. Purchase complete assembly.

Bracket, Mounting Flatwasher 5/16” Nut 5/16”-18NC Bolt 3/8”-16NC x 1” Lockwasher 3/8” Bolt 1/4”-20NC x 3/4” Lockwasher 1/4” Compound, Locking Flatwasher 3/8” Plug, Male - 3 Position Plug, Male - 4 Position Seal (Not Shown) —————————— Seal Kit (Includes Items 103 and 104)

150HAX

2-41

SECTION 2 TURNTABLE FIGURE 2-12.ENGINE INSTALLATION - CUMMINS 4B3.9 DIESEL (PRIOR TO S/N 80240)

2-42

150HAX

3120680

SECTION 2 TURNTABLE FIGURE 2-12. ENGINE INSTALLATION - CUMMINS 4B3.9 DIESEL (PRIOR TO S/N 80240) ITEM #

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16 17 18 19

20 21 22 23 24 25 26 27 28 29 30 31 32 33-76

101 102 103 104 105

3120680

PART NUMBER

QTY.

0251905

Ref.

2000116 3600183 0641810 4761800 3200306 3200183 0701215 4832100 0060023 7008804 7008829 7008821 7008828 2420110 2180537 2200261 0642032 3312005 4740242 3200311 2220274 2420130

1 1 2 2 1 2 8 10 1 1 1 1 1 1 1 1 2 2 2 2 1 1 1

0901554 0902582 0641406 4751400 3311405 0701214 1060221 2180467 Not Used 0100020 1320060 4751700 4460302 4711400 3450303 Not Used

2 2 2 2 1 1

DESCRIPTION ENGINE ASSEMBLY

REV. 6/G

Engine - Cummins 4B3.9 Diesel Pump Assembly (See Figure 2-15 for Breakdown) Bolt 1/2”-13NC x 1 1/4” Lockwasher 1/2” Mount, Engine (Rear) Mount, Rubber Engine Bolt 12mm x 35mm Lockwasher 12mm Actuator Bellows P.C. Board Motor Cable Sender, Oil Pressure Fitting, Nipple Fitting, Pipe Coupling Bolt 5/8”-11NC x 4” Locknut 5/8”-11NC Flatwasher Mount, Rear Engine Fitting, Reducer Sender, Water Temperature Bracket, Adeco Cable Options: Prior to January 2000 January 2000 to Present Bolt 1/4”-20NC x 3/4” Flatwasher 1/4” Locknut 1/4”-20NC Bolt, Metric 12mm x 30mm Cable, Battery Fitting, 90° Elbow

A/R 1 2 1 2 1

Loctite Clamp, Hose Flatwasher 7/16” Clamp, Cable Flatwasher 1/4” Narrow Pin, Cotter

0251906

Ref.

ENGINE INSTALLATION

0400020 0400003 3980006 3509770 0641616

1 1 1 1 11

8

Battery Battery Masonite Tray, Battery Bolt 3/8”-16NC x 1 7/8”

150HAX

2-43

SECTION 2 TURNTABLE FIGURE 2-12. ENGINE INSTALLATION - CUMMINS 4B3.9 DIESEL (PRIOR TO S/N 80240) ITEM #

PART NUMBER

QTY.

106 107 108 109 110 111

4751600 3311605 0361027 0630003 0641612

26 16 1 2 4 1

112 113 114 115 116

1060031 1060931 3980003 0630370 3300029 1060146 0400002 2910479

117

118 119 120 121 122 123 124 125 126 127

128 129 130 131 132 133 134 135 136 137

2-44

3600071 7004247 Not Available 7004248 7004249 7012576 3600196 7013711 7013772 7013773 7013774 1060221 4761600 3740067 Not Used 4751400 3311405 0641608 1060046 3740059 1060198 1060932 0641408 2220273 2180467 2180536 0100020 1320022 2720271 2750532 2720333 1320058

1 2 4 2 1 1 1 1 1 1 1 1 1 1 1 2 4 1 12 8 1 1 1 1

4 1 1 1 A/R 4 13 13 1 10

DESCRIPTION

REV.

Flatwasher 3/8” Locknut 3/8”-16NC Bar Tie Down Bolt 3/8”-16NC 1 1/2” Cable, Battery Options: Prior to S/N 64579 S/N 64579 to Present Masonite Bolt, Tie Down Wingnut 3/8”-16NC Cable, Battery Battery, Hold Down Hold-Down Repair Kit Pump Auxiliary Options: Pump - Prior to November 1993 Pump Pump Seal Kit Motor Coupling Bracket, Pump Pump - November 1993 to Present Coupling Motor Pump Seal, Shaft Cable, Battery Lockwasher 3/8” Relay Flatwasher 1/4” Nut 1/4”-20NC Bolt 3/8”-16NC x 1” Cable, Battery Relay Cable, Battery Options: Prior to S/N 64579 S/N 64579 to Present Bolt 1/4”-20NC x 1” Reducer, Bushing Fitting, 90° Elbow Fitting Sealant, Pipe Clamp Hose, Fuel (Return) Hose, Low Pressure Hose, Radiator Top Clamp

150HAX

3120680

SECTION 2 TURNTABLE FIGURE 2-12. ENGINE INSTALLATION - CUMMINS 4B3.9 DIESEL (PRIOR TO S/N 80240) ITEM #

PART NUMBER

138

139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165

201 202 203 204 205 206 207 208 209 210

3120680

QTY. 1

2720371 2720445 0642022 4752000 3312005 1340007 7003655 0340003 4565284 2220063 2720125 0080115 3220079 1120408 0641404 1320103 1701505 4070672 0901785 4843957 0641507 4751500 4761500 3311601 0362206 0641626 4740275 0741504 2720446 4565571

1 1 1 4 1 1 2 1 2 8 8 8 4 2 4 4 6 1 1

2000116

Ref.

7027737 7023475 7023476 7019675 7019674 7023477 7023478 7020009 7024593 7024594 7023230

1 1 1 1 1 1 1 1 1 1 1

2 2 2 1 1 2 1 1

DESCRIPTION

REV.

Hose, Radiator Bottom (Long) Options: Prior to S/N 36510 S/N 36510 to Present Bolt 5/8”-11NC x 2 3/4” Flatwasher 5/8” Locknut 5/8”-11NC Air Cleaner Assembly Element, Air Cleaner Band, Mounting Tube, Air Cleaner Fitting, 90° Elbow Hose, Air Cleaner Adapter, Molded 90° Muffler Cap, Rain Bolt 1/4”-20NC x 1/2” Clamp, Muffler Decal, Diesel (Not Shown - Located on Hood) Shim Bracket, Engine Mounting Mounting Weldment, Radiator Bolt 5/16”-18NC x 7/8” Flatwasher 5/16” Lockwasher 5/16” Nut 3/8”-16NC Bar, Spacer Bolt 3/8” x 3 1/4” Washer, Hardened Bolt 5/16”-18NC x 1/2” Hose, Radiator (Short) (S/N 36510 to Present) Tube (S/N 36510 to Present) ENGINE - CUMMINS 4B3.9 DIESEL COMPONENTS Tube, Exhaust Alternator (Not Shown) Starter (Not Shown) Filter, Fuel Separator, Fuel Pump, Fuel Solenoid, Fuel Shut-Down (Not Shown) Filter, OIl (Not Shown) Hose, Cover In/Filter Out (1-90° End/1-Straight End) (Not Shown) Hose, Cover In/Filter Out (2-Straight Ends) (Not Shown) Radiator

150HAX

2-45

SECTION 2 TURNTABLE FIGURE 2-13.ENGINE INSTALLATION - CUMMINS TIER II DIESEL (S/N 80240 TO PRES-

ENT)

2-46

150HAX

3120680

SECTION 2 TURNTABLE FIGURE 2-13. ENGINE INSTALLATION - CUMMINS TIER II DIESEL (S/N 80240 TO PRESENT) ITEM #

1 2 to 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 to 34 35

36 37 38 39 40 41 42 43 44 to 50 51 52

3120680

PART NUMBER

QTY.

0273688

Ref.

0080115 Not Used 0340003 0361027 0362206 0400002 0400003 0400020 0630003 0630370 0641404 0641408 0641507 0641612 0641616 0642022 0741504 Not Used 1120408 1320058 1320103 1340007 7003655 2000241 2720125 3220079 3300029 3311405 3311605 3312005 3509770 0100020 Not Used

1

Adapter, Rubber

2 1 2 1 1 1 2 2 4 2 8 4 7 2 6

Band, Mounting Bar, Battery Hold-Down Bar, Spacer Hold-Down, Battery Battery Battery Bolt, Hold-Down Bolt, Hold-Down Bolt 1/4”-20NC x 1/2” Bolt 1/4”-20NC x 1” Bolt 5/16”-18NC x 7/8” Bolt 3/8”-16NC x 1 1/2” Bolt 3/8”-16NC x 2” Bolt 5/8”-11NC x 2 3/4” Screw, Countersunk 5/16”-18NC x 1/2”

1 4 1 1 1 1 1 1 4 8 16 2 1 A/R 1

Use 3600459 3600459 3740067 3980003 3980006 4565284 4751400 4751500 4751600 4752000 Not Used 4843957 0641608

DESCRIPTION ENGINE INSTALLATION

REV. D

Cap, Rain Clamp, Hose Clamp, Muffler Air Cleaner Assembly Element, Air Cleaner Engine Assembly (See Items 101-135 for Breakdown) Hose, Air Cleaner Muffler Wingnut 3/8”-16NC Locknut 1/4”-20NC Locknut 3/8”-16NC Locknut 5/8”-11NC Plate, Battery Tray Sealant, Pipe

1 1 1 1 16 8 31 2

Pump Auxiliary Options (See Figure 2-16 for Breakdown): Prior to S/N 103758) (was p/n 3600196) Pump Auxiliary Options: Relay, Aux Power Masonite Masonite Tube, Air Cleaner Flatwasher 1/4” Wide Flatwasher 5/16” Wide Flatwasher 3/8” Wide Flatwasher 5/8” Wide

2 1

Mount, Radiator Bolt 3/8”-16NC x 1”

150HAX

2-47

SECTION 2 TURNTABLE FIGURE 2-13. ENGINE INSTALLATION - CUMMINS TIER II DIESEL (S/N 80240 TO PRESENT) ITEM #

PART NUMBER

QTY.

53 to 54 55 56 57

Not Used 0641626 0903015 1060046

4 1 3

58 59 60 61 62 63 64 65 66 67 68

1060146 1060221 1060931 1060392 1320022 2180467 2180536 2220063 2220273 2420047

69 70

2720271 2750532 2750532 2902344

13ft/4m 1

71 72 73 74 75 76 77 78 79 80 81

3300220 3321001 3740059 4761000 4791600 91163129 1120194 4891600 4923249 1001091309 8274022

2 2 1 2 6 4 1 4 1 1 1

2000241

Ref.

0060023 7008804 7008829 7008821 7008828 Not Used 0100011 0100020 0252061 0641606 0641810 0642032 0701215 0903211

1 1 1 1 1

101

102 103 104 105 106 107 108 109 110

2-48

2 1 1 1 6 2 1 1 1 1 13ft/4m

A/R A/R 1 2 2 2 8 1

DESCRIPTION

REV.

Bolt 3/8”-16NC x 3 1/4” Bracket, Front Engine Mount Cable, Battery (Small Battery + to Relay & Small Battery to Grd & Large Battery to Grd) Cable, Battery (Aux Power to Relay & Aux Power to Grd) Cable, Battery (Large Battery to Solenoid) Cable, Battery (Solenoid to Starter) Cable, Battery (Engine to Grd) Clamp Fitting, Barbed Fitting, Barbed (S/N 80240 to S/N 111493 Only) Fitting, Adapter (S/N 80240 to S/N 111493 Only) Fitting, Reducer (S/N 80240 to S/N 111493 Only) Gauge, Service Indicator Hose Options: Hose 3/16” Diameter (S/N 80240 to S/N 111493) Hose 3/8” Diameter (S/N 111493 to Present) Hose 3/8” Diameter Engine Prep Kit (Includes Filter Mounting Bracket, Fan, Exhaust Outlet Tube, Radiator, Radiator Shroud, Radiator Draincock, Upper Radiator Hose and Alternator Harness) Nut, Washer Flange Nut #10-32NF Relay, Start Lockwasher #10 Starwasher 3/8” Clamp, Band Cap, Filter Flatwasher 3/8” Hardened Cable, Engine Ground Cable, Battery (S/N 103758 to Present) Filter/Strainer, Fuel (S/N 111493 to Present)

1

D

ENGINE ASSEMBLY Actuator Bellows P.C. Board Motor Cable Compound, Locking Sealant Pump Coupling Installation (See Figure 2-14 for Breakdown) Bolt 3/8”-16NC x 3/4” Bolt 1/2”-13NC x 1 1/4” Bolt 5/8”-11NC x 4” Bolt 12mm x 35mm Bracket, Throttle Controller

150HAX

3120680

SECTION 2 TURNTABLE FIGURE 2-13. ENGINE INSTALLATION - CUMMINS TIER II DIESEL (S/N 80240 TO PRESENT) ITEM #

PART NUMBER

QTY.

111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135

1320060 2000206 2180537 2200261 2220274 2180467 2420110 2420130 3200183 3200306 3200311 3311405 3312005 3450303 3600183 4460302 4711400 4740242 4751400 4751800 Not Used 0701214 1060221 0760815 4711500

1 1 1 1 1 1 1 1 2 1 2 2 2 1 1 1 1 2 2 11

Clamp Engine, Cummins Fitting, Nipple Fitting, Coupling Fitting, Reducer Fitting, Barbed Sender, Oil Pressure Sender, Temperature Mount, Motor Plate, Engine Mounting (Rear) Bracket, Engine Mounting (Rear) Locknut 1/4”-20NC Locknut 5/8”-11NC Pin, Cotter 3/32” x 3/4” Pump Assembly (See Figure 2-15 for Breakdown) Terminal, Cable Pivot Flatwasher 1/4” Narrow Washer, Snubbing Flatwasher 1/4” Wide Flatwasher 1/2” Wide

2 1 4 4

Bolt 12mm x 30mm Cable, Battery (Engine to Grd) Bolt 8mm x 5mm Flatwasher 5/16” Narrow

2000206

Ref.

7027737 70002090 8033493 8320275 7023230 7028838 70002520 70002828

1 1 1 1 1 1 1 1

201 202 203 204 205 206 207 208

3120680

DESCRIPTION

REV.

CUMMINS ENGINE COMPONENTS Tube, Exhaust (Part of Item 70) Fan (Part of Item 70) Gasket, Exhaust Pipe (Part of 70) Filter, Oil (Part of 70) Radiator (Part of 70) Element, Fuel Filter Pressure Regulator Valve (Not Shown) V-Belt (Not Shown)

150HAX

2-49

SECTION 2 TURNTABLE FIGURE 2-14.PUMP COUPLING INSTALLATIONS

2-50

150HAX

3120680

SECTION 2 TURNTABLE FIGURE 2-14. PUMP COUPLING INSTALLATIONS ITEM #

1 2 3

4 5 6

7 8 9 10 11 12

3120680

PART NUMBER

QTY.

0252060

Ref.

1660191 0641608 4761600 1660193 1660192 0080164 0701014 4832000

1 8 8 1 1 1 12 12

0252061

Ref.

1660198 0641605 4761600 0080164 0701014 4832000

1 8 8 1 12 12

DESCRIPTION LOVEJOY COUPLING INSTALLATION (DESIGN A)

REV. —

Coupling - Lovejoy Bolt 3/8”-16NC x 1” Lockwasher 3/8” Disc, Coupling Hub, Coupling Adapter, Pump Bolt, Metric 10mm x 30mm Lockwasher 10mm HAYES COUPLING INSTALLATION (DESIGN B)

—

Coupling - Hayes Bolt 3/8”-16NC x 5/8” Lockwasher 3/8” Adapter, Pump Bolt, Metric 10mm x 30mm Lockwasher 10mm

150HAX

2-51

SECTION 2 TURNTABLE FIGURE 2-15. MAIN PUMP ASSEMBLY - GEAR

2-52

150HAX

3120680

SECTION 2 TURNTABLE FIGURE 2-15. MAIN PUMP ASSEMBLY - GEAR ITEM #

PART NUMBER

QTY.

3600183

Ref.

MAIN PUMP ASSEMBLY - GEAR

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

Use Item 100 7009594 Not Used 7003103 7005447 Use Item 100 Use Item 100 7009598 Use Item 100 7005474 7009596 7005476 7009599 7009597 7009595 7003114 7001293 7014300 7014306 Use Item 100 Use Item 100 7014303 Use Item 100 7014302 7014308 7014301 7014304 7005597

1 1

Seal, Lip End, Mounting (With Bushing)

2 8 4 4 1 4 1 1 1 1 1 1 4 4 4 1 2 2 1 2 1 4 1 4 4

100

2900797

1

Plug Pin, Dowel Plate, Thrust Seal, Channel Set, Drive Gear Seal, Square Housing, Gear Housing, Bearing Carrier (With Bushings) Shaft, Connector Set, Gear Housing, Gear Housing, Piggyback (With Bushings) Nut Flatwasher Stud Shaft, Connector Plate, Thrust Seal, Channel Set, Gear Seal, Square Housing, Gear Pin, Dowel Cover, End Bolt Flatwasher —————————— Seal Kit (Includes Items 1,6,7,9,20,21 and 23)

3120680

DESCRIPTION

150HAX

REV. —

2-53

SECTION 2 TURNTABLE FIGURE 2-16. AUXILIARY PUMP ASSEMBLY

128 129 111 108

115

118

126

127 122

117

3600459 AUX. PUMP

131 132

101 130

120 128 129

125 121

124

102 114

109 119 113

110 122 104

107 112

107

116

103C 106 104 105

107 103A

123 103D

103C

103B 107

1

107 103A

103

103D 103B

3600196 AUX. PUMP

2-54

150HAX

3120680

SECTION 2 TURNTABLE FIGURE 2-16. AUXILIARY PUMP ASSEMBLY ITEM #

1

101 102 103 103A 103B 103C 103D 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131

3120680

PART NUMBER

QTY.

DESCRIPTION

3600196 3600459

Ref. Ref. Ref.

AUXILIARY PUMP ASSEMBLIES Prior to S/N 103758 S/N 103758 to Present

3600196

Ref.

AUXILIARY PUMP ASSEMBLY

3600196 7013711 7013772 7013773 7013774

1 1 1 1 1

3600459

Ref.

7011071 Not Available 70001072 Not Available Not Available 70001065 70000970 70001073 70000970 70001074 70000976 70001075 70001076 70001061 Not Available Not Available 70001077 70001078 70001079 Not Available 70001080 70001081 70001082 70000969 70001060 7010911 70001083 Not Available 70001084 7011024 70001085 7011043 7011048 7010924 7011044

1 1 1 2 2 2 2 2 2 1 8 1 1 1 1 1 1 1 1 1 1 1 1 1 8 4 2 1 1 1 1 4 4 1 1

REV.

B

Pump Auxiliary Coupling Motor Pump Seal, Shaft AUXILIARY PUMP ASSEMBLY

A

Motor & Adapter Stator Shaft, Idler Assembly Shaft, Idler Gear Pin, Drive Ring, Retaining Gear Ring, Retaining Shaft, Drive Bearing, Needle Spring Spring Gasket Housing, Gear Housing, Gear Seat Cap Assembly Cap Assembly Plug Seat Ball Ball Seal, Shaft Screw Pin, Dowel Key Label Fitting O-Ring Gasket Screw Washer Motor Gasket, Mounting

150HAX

2-55

SECTION 2 TURNTABLE FIGURE 2-16. AUXILIARY PUMP ASSEMBLY (CONTINUED) ITEM #

PART NUMBER

QTY.

132

7011016

1

2-56

DESCRIPTION

REV.

Coupling

150HAX

3120680

SECTION 2 TURNTABLE FIGURE 2-16. AUXILIARY PUMP ASSEMBLY (CONTINUED) ITEM #

3120680

PART NUMBER

QTY.

DESCRIPTION

150HAX

REV.

2-57

SECTION 2 TURNTABLE FIGURE 2-17.TANKS INSTALLATION

2-58

150HAX

3120680

SECTION 2 TURNTABLE FIGURE 2-17. TANKS INSTALLATION ITEM #

1 2

3 4 5 6 7 8 9

101 102 103 104 105 106 107 108 109 110

201 202

203 204 205 206 207 208 209 210 211 212 213 214 215

3120680

PART NUMBER

QTY.

0251919

Ref.

4400333

1 1

DESCRIPTION TANKS INSTALLATION

REV. 3

Fuel Tank Assembly (Includes Items 101-110) Oil Tank Assembly Options (Includes Items 201-227): Prior to November 1993 November 1993 to Present Breather Bolt 1/2”-13NC x 1 3/4” Flatwasher 1/2” Lockwasher 1/2” Shim (1/16” - 1.6mm Thick) Shim (1/8” - 3.2mm Thick) Shim (3/16” - 4.8mm Thick)

4400335 4400357 1340046 0641814 4751800 4761800 4070410 4070411 4070412

1 8 8 8 A/R A/R A/R

4400333

Ref.

FUEL TANK ASSEMBLY

4400332 Not Used 2420115 3960371 4843919 4751400 4761400 3311401 0100020 2200204

1

Fuel Tank Weldment

5 1 1 14 14 14 A/R 1

4400335 4400357

Ref. Ref. Ref.

4400334 2120103 2120107 7004244 7016333 4740338 1340045 1670468 2180649 3520022 0641612 4751600 3311605 2180628 2120104 3311401 4761400 0100020

1 1 1 1 1 6 1 1 1 1 4 4 4 1 1 14 14 A/R

A

Gauge, Sight Gasket Lid Flatwasher 1/4” Lockwasher 1/4” Nut 1/4”-20NC Sealant, Pipe Fitting, Pipe Plug OIL TANK ASSEMBLY OPTIONS: Prior to November 1993 November 1993 to Present

A A

Oil Tank Weldment Filter (Return) Element, Filter Gauge, Sight O-Ring (Not Shown) Washer, Sealing Flange and Strainer Lid Nipple, Pipe Plug, Magnetic Bolt 3/8”-16NC x 1 1/2” Flatwasher 3/8” Locknut 3/8”-16NC Nipple, Pipe Filter, Tank Nut 1/4”-20NC Lockwasher 1/4” Sealant, Pipe

150HAX

2-59

SECTION 2 TURNTABLE FIGURE 2-17. TANKS INSTALLATION (CONTINUED) ITEM #

PART NUMBER

QTY.

DESCRIPTION

216 217 218 219 220 221 222 223 224 225 226 227

2200268 4740322 4751400 3960371 2200204 2200205 2420115 2200107 2220341 2200347 2180534 2120098

1 4 14 1 2 4 3 1 1 1 1 1

Fitting, Coupling Washer, Sealing Flatwasher 1/4” Gasket Plug, Pipe - 3/4”NPT Plug, Pipe - 1”NPT Gauge Plug, Pipe - 1 1/4”NPT Fitting, Nipple 1 1/4” (November 1993 to Present Only) Fitting, Elbow 90° 1 1/4” (November 1993 to Present Only) Fitting, Nipple 1 1/4” x 12” (November 1993 to Present Only) Filter, Strainer (November 1993 to Present Only)

0251919 0257365 0258626 0257366

Ref. Ref. Ref. Ref. Ref.

301

1 1120314 1120512 1120367

2-60

FUEL CAP INSTALLATIONS Standard Cap - Prior to S/N 30382 Standard Cap - S/N 30382 to Present Protectoseal Blue Cap - S/N 30382 to Present Protectoseal Red Cap - S/N 30382 to Present

REV.

3 1 1 2

Cap Options: Standard Cap Protectoseal Blue Cap Protectoseal Red Cap

150HAX

3120680

SECTION 2 TURNTABLE FIGURE 2-17. TANKS INSTALLATION (CONTINUED) ITEM #

3120680

PART NUMBER

QTY.

DESCRIPTION

150HAX

REV.

2-61

14 43 45

2-62

34 112 35 36 113

1 101

150HAX

15

44

37 38 109 39

42

38 39 62

51 52 44 51 53

46 47 48

13 14

72

9 10 11 12 40

38 112 39 62 113

41

18 19 20 68 44

44

44

13

44

34 35 109 36

5 4 3

8

26

21

22

13 73

15

28 27

23

15

20 19 18 17 16

32 31 30

74 13

24

63 64 65

29

7

12 11 10 9

33

25

60 61

2

3 4 5

6

SECTION 2 TURNTABLE FIGURE 2-18. MAIN TERMINAL BOX ASSEMBLY

T BA

3120680

SECTION 2 TURNTABLE FIGURE 2-18. MAIN TERMINAL BOX ASSEMBLY ITEM #

1 2

3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

24 25 26 27 28 29 30

PART NUMBER

QTY.

0860731 0861429

Ref. Ref. Ref.

0860703 3252071 3252660 3252765 3911412 4751400 3311405 4843827 3740049 3640536 3310601 3910608 4750600 4760600 4460298 4460301 4460300 4460309 4460308 4460305 4460306 4460307 4460299 2420127 2420128 2420111 2420129 2420009 4360212 2920027 2920029 4360216

1 1

7 7 7 2 25 1 6 6 12 6 46 1 3 4 2 12 12 12 2 1 1

1 1 1 1 1 1 1

4360275 4360469 1

31 32 33 34

3120680

7010698 2860030 4360267 4360281 4360003 2860002 4460386

1 3 1 1 2

DESCRIPTION MAIN TERMINAL BOX ASSEMBLY OPTIONS: Prior to S/N 61098 S/N 61098 to Present

REV. 3 4

Box Lid Options: Prior to S/N 46291 S/N 46291 to S/N 61098 S/N 61098 to Present Screw, Machine 1/4”-20NC x 3/4” Flatwasher 1/4” Locknut 1/4”-20NC Plate, Mounting - Relay Relay, Bosch Track Nut #6-32NC Screw, Machine #6-32NC x 1/2” Flatwasher #6 Lockwasher #6 Block, Terminal Marker, Terminal #1 - #50 Barrier, Terminal Bar, Buss - 3 Position Bar, Buss - 2 Position Screw Washer Sleeve Stop, Terminal Gauge, Water Temperature Gauge, Oil Pressure Options: Prior to July 1993 July 1993 to Present Gauge, Voltmeter Hourmeter Breaker, Circuit Light, Indicator - Green Light, Bulb Breaker, Circuit - 30 Amp Switch - 3 Position Options: Prior to S/N 46291 S/N 46291 to Present Key, Replacement Options: Prior to 46291 Only S/N 46291 to Present Block, Contact - SPST/N.O. (Prior to 46291 Only) Block, Contact - N.O. (Prior to 46291 Only) Keyswitch (Prior to 46291 Only) Key, Replacement (Prior to 46291 Only) Connector, Strain Relief

150HAX

2-63

SECTION 2 TURNTABLE FIGURE 2-18. MAIN TERMINAL BOX ASSEMBLY (CONTINUED) ITEM #

PART NUMBER

QTY.

35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76

3300147 0960905 4460244 3300048 0960238 3640764 4220038 4460299 4460387 4460388 4460391 4120012 3740057 3740066 4420038 0100001 4460414 4460411 4460412 4460409 4460410 4460413 4460415 4460416 Not Used 4761400 3311401 4460051 4120013 3740058 3740063 4460404 4460405 4460390 0750806 3300177 4740120 4460442 4460455 4460456 4070987 3910804

2 2 1 4 4 2 2 in./5cm 1 57 6 2 3 3 3 3.5ft/1.1m A/R 42 24 20 2 10 64 2 2

2-64

13 13 3 1 1 1 2 4 4 2 2 2 3 24 24 5 6

DESCRIPTION

REV.

Nut, Conduit Bushing Connector, Strain Relief Nut, Conduit Bushing Rail, Mounting Tape, Insulation Stop, Terminal Block, Terminal - 2 Level End Barrier, Terminal, Marker, Terminal - #101 - #150 Socket, Relay - 2 PDT Relay - 2 PDT Spring, Relay Tape, Insulation Adhesive (Not Shown) Marker, Terminal #4 Marker, Terminal #1 Marker, Terminal #2 Marker, Terminal #201 - #300 Marker, Terminal #0 Marker, Terminal #3 Marker, Terminal #5 Marker, Terminal #6 Lockwasher 1/4” Nut 1/4”-20NC Connector, Strain Relief Relay, Socket 4 PDT Relay 4 PDT Spring, Relay Marker, Terminal #8 Marker, Terminal #9 Bar, Buss - 3 Position Screw, #8 x 3/4” Nut, Tinnerman #8 Washer Stop, Terminal - 2 Level Marker, Terminal #41 Marker, Terminal #42 Shim, .015 (Not Shown) Screw, 8/32 X .25 LG (Not Shown)

150HAX

3120680

SECTION 2 5 TURNTABLE FIGURE 2-18. MAIN TERMINAL BOX ASSEMBLY (CONTINUED) ITEM #

PART NUMBER

QTY.

0251911 0271057

Ref. Ref. Ref.

101

102-108 109 110 111 112 113

3120680

0860731 0861429 Not Used 4740185 Not Used Not Used 3311405 4751400

DESCRIPTION GROUND CONTROLS INSTALLATIONS Prior to S/N 61098 S/N 61098 to Present

1

Ground Control Box Assembly Options: Prior to S/N 61098 S/N 61098 to Present

4

Washer 3/4”

14 14

Locknut 1/4”-20NC Flatwasher 1/4”

150HAX

REV. 3 2

2-65

SECTION 2 TURNTABLE FIGURE 2-19.REMOTE CONTROL BOX ASSEMBLY

2-66

150HAX

3120680

SECTION 2 TURNTABLE FIGURE 2-19. REMOTE CONTROL BOX ASSEMBLY ITEM #

PART NUMBER

QTY.

0860733 0861301 1810145

Ref. Ref. Ref. Ref.

1

1 0860702 0861299

2

3 4

1 3252072 3252376 1707112 4460386

1 5

1600141 1600353 5

1 4360289 4360475 7012611 7012612 7020175 7020176

6

7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

3120680

1 1

1 4360282 4360476 4360199 4360202 3520026 4360274 3300177 4420037 0750806 4740120 0721006 4751000 4761000 3311001 3740049 Not Used 3300147 0960905 Not Used 2560112 4360202 0720803 4750800 4760800 4360200

1 1 1 1 4 3.5ft/1m 4 7 3 3 3 3 2

DESCRIPTION REMOTE CONTROL BOX ASSEMBLY OPTIONS: Prior to S/N 44398 S/N 44398 to S/N 103758 S/N 103758 to Present

REV. 2/B 4 A

Box Weldment Options: Prior to S/N 44398 S/N 44398 to Present Lid Options: Prior to May 1994 May 1994 to S/N 103758 S/N 103758 to Present Connector, Strain Relief Controller Assembly - PQ Options: Prior to S/N 74463 (See Figure 4-6 For Breakdown) S/N 74463 to Present (See Figure 4-7 For Breakdown) Switch, Emergency Stop Options: Prior to S/N 46291 S/N 46291 to Present Head, Mushroom (Use with 4360289) Boot (Use with 4360289) Cap (Use with 4360475) Contact, Block (Use with 4360475) Contact, Block - N.C. Options: Prior to S/N 46291 S/N 46291 to Present Switch, Toggle Switch, Toggle Plug, Hole (Prior to S/N 103758) Switch, Push Button (Start) Nut, Tinnerman Weatherstrip Screw, Self Tapping #8 x 3/4” Washer, Nylon Screw #10-24NC x 3/4” Flatwasher #10 Lockwasher #10 Nut #10-24NC Relay, Bosch - SPDT

1 1

Nut, Conduit Bushing

5 1 20 20 20 1

Knob Switch, Toggle Screw, Machine #8-32NC x 3/8” Flatwasher #8 Lockwasher #8 Switch, Toggle

150HAX

2-67

SECTION 2 TURNTABLE FIGURE 2-19. REMOTE CONTROL BOX ASSEMBLY (CONTINUED) ITEM #

PART NUMBER

QTY.

30 31

3790012 4060229

4 5

0251911

Ref.

101 102

103 104

105 106 107 108 109 to 115 116 117 118 119

2-68

DESCRIPTION

REV.

O-Ring Shield, Toggle Switch (S/N 103758 to Present) GROUND CONTROLS INSTALLATIONS

5

Not Used 1

Remote Box Assembly Options (See Items 1-30 for Breakdown): Prior to S/N 44398 S/N 44398 to Present

1

Latch, Adjustable Draw Options: Prior to S/N 44398 S/N 44398 to Present Bolt #10-32NF x 3/8” Flatwasher #10 Lockwasher #10 Pop-Rivet 3/16” (Prior to S/N 44398 Only)

0860733 0861301 Not Used 2940066 2940115 0731003 4751000 4761000 3820019 Not Used 4751600 3311605 1320131 1320060

2 2 2

5 5 4 3

Flatwasher 3/8” Locknut 3/8”-16NC Clamp (Not Shown) Clamp

150HAX

3120680

SECTION 2 TURNTABLE FIGURE 2-19. REMOTE CONTROL BOX ASSEMBLY (CONTINUED) ITEM #

3120680

PART NUMBER

QTY.

DESCRIPTION

150HAX

REV.

2-69

SECTION 2 TURNTABLE FIGURE 2-20.HOOD COMPONENTS INSTALLATION

2-70

150HAX

3120680

SECTION 2 TURNTABLE FIGURE 2-20. HOOD COMPONENTS INSTALLATION ITEM #

1 2 3 4 5 6 7 8 9 10 11

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

3120680

PART NUMBER

QTY.

0251920

Ref.

4843879 3535300 4843920 3534643 0641406 4751400 3311405 3535325 3941406 4761400

2 1 1 1 59 48 66 1 36 40 6

2940042 2940113 4740362 0641410 4711400 0251941 4843927 0641622 3300151 0100011 4843878 4843926 3535328 4300031 4843931 4843932 4843933 4843930 4843925 4160081 3200222 3311505 0630383 4751500 3535133 2940045 3535345 4300034 4751600 3311605 2940070

15 6 12 1 1 3 4 A/R 1 1 1 12 1 1 1 1 3 3 3 9 6 6 1 1 1 2 2 5 6

DESCRIPTION HOODS INSTALLATION

REV. 7

Hood, Door Weldment Plate, Door Door Weldment Plate, Filler Bolt 1/4”-20NC x 3/4” Flatwasher 1/4” Locknut 1/4”-20NC Hood (Top Tank Side) Screw, Self Tapping 1/4”-14NC x 3/4” Lockwasher 1/4” Latch, Flush Mount Options: Prior to S/N 39139 S/N 39139 to Present Washer, Fender Bolt 1/4”-20NC x 1 1/4” Flatwasher 1/4” Inlet Box Assembly Door Support Weldment Screw 3/8”-16NC x 2 3/4” Nut, Acorn 1/4”-20NC Compound, Locking Hood Door Weldment Door Support Weldment Plate, Door Support Stud 1/4”-20NC x 5/8” Hood Top Weldment (Engine) Hood Top Weldment (Valve) Hood Weldment (Front) Hood Bracket Weldment Hood Reinforcement Weldment Spring, Gas Bracket, Gas Spring Mounting Locknut 5/16”-18NC Bolt Carriage 5/16”-18NC x 3/4” Flatwasher 5/16” Cover, Tower Boom Latch, Flush Mounting (Paddle) Plate, Cover Stud Weldment 3/4”16Nc x 1” Flatwasher 3/8” Locknut 3/8”-16NC Latch, Straight Pawl (Prior to S/N 39139)

150HAX

2-71

SECTION 2 TURNTABLE FIGURE 2-20. HOOD COMPONENTS INSTALLATION (CONTINUED) ITEM #

101 to 102 103

104 to109 110 111 112 113 114 115 to 119 120

2-72

PART NUMBER

QTY.

0251911

Ref.

DESCRIPTION GROUND CONTROLS DOOR INSTALLATION

REV. 5

Not Used 1 4843729 1780320 Not Used 2940042 0100011 3311405 4751400 2600094 Not Used 0641405

Door - Ground Control Options: Prior to S/N 53798 S/N 53798 to Present

1 A/R 9 19 1

Latch Compound, Locking Locknut 1/4”-20NC Flatwasher 1/4” Hinge

10

Bolt 1/4”-20NC x 5/8”

150HAX

3120680

SECTION 3 BOOM

3120680

150HAX

3-1

SECTION 3 BOOM FIGURE 3-1.BOOMS AND TURNTABLE INSTALLATION

3-2

150HAX

3120680

SECTION 3 BOOM FIGURE 3-1. BOOMS AND TURNTABLE INSTALLATION ITEM #

1 2

3 4

5 6 7

PART NUMBER

QTY.

0251885 0253809 0257416 0270342

Ref. Ref. Ref. Ref. Ref.

0800718 0800722 0800840 0801109 1682519

Use 1683702 1683702 0682214 4762200

1 1

1 1

24 24 1

3422090 3422880 8

1 3421917 3422879

9

2 3421918 3422878

10

11 12 13 14 15 16

101 102 103 104

3120680

1 3421919 3422877 3421920 0901851 2220063 2751032 2180344 2160001

1 1 1 1 1 1

0251883 0270341

Ref. Ref. Ref.

3010103 0961578 3010102 0961578 3010101 0961578 1682332

1 2 1 2 2 2 2

DESCRIPTION BOOMS AND CYLINDERS INSTALLATIONS ANSI Spec Machines Built Through 1992 ANSI Spec Machines Built 1993 To S/N 34994 ANSI Spec Machines Built S/N 34994 To Present CSA Spec Machines (Built Prior to S/N 69948 Only)

REV. A 2 4 3

Tower Boom Assembly (See Figure 3-3 for Breakdown) Main Boom Assembly Options (See Figure 3-2 for Breakdown): Machines Built Through 1992 Machines Built 1993 To S/N 34994 Machines Built S/N 34994 To Present Tower Lift Cylinder Assembly (See Section 5 For Breakdown) Main Lift Cylinder Assembly Options (See Section 5 For Breakdown): Prior to S/N 36519 (was P/N 1682516) S/N 36519 to Present Bolt 3/4”-10NC x 1 3/4” Clevis 3/4” Pin Weldment Options: ANSI Spec CSA Spec (Prior to S/N 69948) Pin Weldment Options: ANSI Spec CSA Spec (Prior to S/N 69948) Pin Weldment Options: ANSI Spec CSA Spec (Prior to S/N 69948) Pin Weldment Options: ANSI Spec CSA Spec (Prior to S/N 69948) Pin Weldment Bracket, Boom Rest (Prior to S/N 57155 Only) (Not Shown) Fitting 90° (July 1993 to Present Only) Hose, Fitting Grease (July 1993 to Present Only) Fitting, Bulkhead (July 1993 to Present Only) Fitting, Grease (July 1993 to Present Only) LEVEL LINKS INSTALLATION ANSI Spec CSA Spec (Prior to S/N 69948)

D

Link, Weldment Bushing, Bronze Link, Weldment Bushing, Bronze Link, Weldment Bushing, Bronze Master Cylinder Assembly (See Section 5 for Breakdown)

150HAX

3-3

SECTION 3 BOOM FIGURE 3-1. BOOMS AND TURNTABLE INSTALLATION (CONTINUED) ITEM #

PART NUMBER

105

106 107 108 109

110 111 112 113 114

QTY. 1

1682330 1683476 3421850 3421931 3421932 3421933 3422870 3421934 3421930 3435285 3421935

1 1 1 1

1 2 2 1 2

3421912 3422869 115

116 117

118 119 120 121 122

123 124 125 126 127 128 129

1 3421910 3422876 3421942 4843890 0961024 0961559 3760133 0961579 0641608 4761600 2160003 2160002 3971606 0100011 0641506 4761500 0641609 0641606 4240104

6 A/R 4 4 1 2 1

0251606

Ref.

201

202 203 204 205 206 207

3-4

1 1 2 2 2 2 3 6 14

1 4843828 1001096779 3520071 0641612 4751600 3311605 4071003 0362957

4 4 8 4 1 1

DESCRIPTION

REV.

Platform Level, Cylinder Assembly Options (See Section 5 for Breakdown): Prior to S/N 27450 S/N 27450 to Present Pin, Weldment Pin, Weldment Pin, Weldment Pin Options: ANSI Spec CSA Spec (Prior to S/N 69948) Pin, Weldment Pin Plate, Keeper Pin Pin Options: ANSI Spec CSA Spec (Prior to S/N 69948) Pin, Weldment Options: ANSI Spec CSA Spec (Prior to S/N 69948) Pin, Weldment Pivot Weldment Bushing, Bronze Bushing, Bronze Ring, Retaining Bushing, Spacer Bolt 3/8”-16NC x 1” Lockwasher 3/8” Grease Fitting Options: ANSI Spec CSA Spec (Prior to S/N 69948) Set Screw 3/8”-16NC x 3/4” Compound, Locking Bolt 5/16”-18NC x 3/4” Lockwasher 5/16” Bolt 3/8”-16NC x 1 1/8” Bolt 3/8”-16NC x 3/4” Tie Strap LADDER INSTALLATION

3

Ladder Options: Prior to S/N 115930 S/N 115930 to Present Plug, Cap Bolt 3/8”-16NC x 1 1/2” Flatwasher 3/8” Locknut 3/8”-16NC Shim, Boom Rest (Not Shown) Bar, Boom Rest (Not Shown)

150HAX

3120680

SECTION 3 BOOM FIGURE 3-1. BOOMS AND TURNTABLE INSTALLATION (CONTINUED) ITEM #

3120680

PART NUMBER

QTY.

DESCRIPTION

150HAX

REV.

3-5

SECTION 3 BOOM FIGURE 3-2.MAIN BOOM ASSEMBLY

3-6

150HAX

3120680

SECTION 3 BOOM FIGURE 3-2. MAIN BOOM ASSEMBLY ITEM #

1 1A 2 3

PART NUMBER

QTY.

0800722 0800840 0801109

Ref. Ref. Ref. Ref.

0800723 0961557 0800724

1 2 1 1

0800725 0801111 4

5 6 7 8 9 10 11 12

13 14 15 16 17

1 1682490 1682901 3580177 3421350 4761800 4740003 0641808 2160002 0100011 1260168 1260290 1260263 Not Used Not Used 1360232

18 19 20 21 22 23 24 25 26 27

0560980 0561273 3421885 3450505 3421206 3421205 4751500 3450303 Not Used 4751400 Not Used 0236758

28

0251804

29 to 30 31

Not Used

1

1 1

MAIN BOOM ASSEMBLY Machines Built Through 1992 Machines Built 1993 To S/N 34994 Machines Built S/N 34994 To Present

1 2 1 6 13 7 11

Flatwasher 1/4”

1

Adjustment, Chain Assembly (See Items 401 to 409 for Breakdown) Adjustment, Chain Assembly (See Items 301 to 309 for Breakdown)

1

REV. B 4 9

Main Base Boom Bushing, Bronze Main Mid Boom Main Fly Boom Options: Prior to S/N 34994 S/N 34994 to Present Telescope Cylinder Assembly Options (See Section 5 for Breakdown): Prior to January 1993 January 1993 to Present Sheave, Extend Pin, Sheave Lockwasher Washer, Special Bolt 1/2”-13NC x 1” Grease Fitting Compound, Locking Chain, Fly Extend Options: Prior to January 1993 January 1993 to Present Chain, Fly Retract

Clevis, Extend and Retract Block, Spacer Options: Prior to January 1993 January 1993 to Present Pin, Clevis Attach Pin, Cotter Pin, Clevis Pin, Clevis Flatwasher 5/16” Pin, Cotter

1 3535410 4844382

3120680

1 2 2 2 2 2 A/R 1

DESCRIPTION

Adjustment Mounting Plate Weldment Options: Prior to January 1993 January 1993 to Present

150HAX

3-7

SECTION 3 BOOM FIGURE 3-2. MAIN BOOM ASSEMBLY (CONTINUED) ITEM #

PART NUMBER

QTY.

32 33 34 35 36

3421209 3760233 0960979 3951603

1 2 2 2 1

36A 37

38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

61 62 63 64 65

66 67 68 69 70 71-76

3-8

Use 3580311 3580311 0960372 Use 3423019 3423019 3951604 3420410 0360372 0641605 4751600 4761600 3340462 4070556 4070555 3340460 3340394 4070502 4070501 3340401 4070504 4070503 3340399 4070498 4070497 3340403 4070508 4070507

2 1

2 2 2 4 14 64 1 A/R A/R 1 12 A/R A/R 2 A/R A/R 4 A/R A/R 4

1 3421885 3422640 0641606 0641612 0641610 0641614 4920385 Not Required 0641616 4740185 4740057 3312202 3300241 Not Used

20 12 20 4 A/R 48ft/14.6m

4 4 2 2 2

DESCRIPTION Pin, Telescope Cylinder Ring, Retaining Bushing, Eccentric Screw 3/8”-16NC x 3/8” Sheave Assembly Options: Prior to S/N 69948 (Was P/N 3580176) S/N 69948 to Present Bushing, Bronze Pin Sheave Options: Prior to S/N 69948 (Was P/N 3421911) S/N 69948 to Present Screw 3/8”-16NC x 1/2” Pin, Trunion Bar Bolt 3/8”-16NC x 5/8” Flatwasher 3/8” Lockwasher 3/8” Wear Pad Shim Shim Wear Pad Wear Pad Shim Shim Wear Pad Shim Shim Wear Pad Shim Shim Wear Pad Shim - Service Only Shim - Service Only Pin, Clevis Options: Prior to S/N 34994 S/N 34994 to Present Bolt 3/8”-16NC x 3/4” Bolt 3/8”-16NC x 1 1/2” Bolt 3/8”-16NC x 1 1/4” Bolt 3/8”-16NC x 1 3/4” Wire, Safety (Not Shown) Prior to July 1995 S/N 34994 to Present Bolt 3/8”-16NC x 2” Washer, Special 3/8” Washer, Special 3/4” Jam Nut 3/4”-10NC Locknut, Nylon Collar 3/4”-10NC

150HAX

REV. B

3120680

SECTION 3 BOOM FIGURE 3-2. MAIN BOOM ASSEMBLY (CONTINUED) ITEM #

PART NUMBER

QTY.

77 78 79 80 81 82

1060392 1060393 1060394 1060395 Not Used

108ft/32.9m

83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114

3120680

108ft/32.9m 108ft/32.9m 108ft/32.9m

A/R Ref.

Use 1001099842

1

7006153 7006179 7006180 1001099842 70002008 70002009

A/R 2 Pr A/R 1 A/R 2 Pr

1180254 1320121 4280242 4340453 3841126 4562516 3860050 3841013 3450806 0641404 4060780 4060685 4060789 4340632 3535128 3535129 1670321 4060790 0641636 3311605 0641510 3311505 3311405 0641608 0630446 4300098 4300031 4761400 0641504 4761500 0960740 4240033

1 2 1 1 1 4in/10cm 1 1 1 5 1 1 1 6 1 1 2 1 2 10 3 3 15 4 4 8 7 4 6 6 2 54

DESCRIPTION

REV.

Cable, Electrical - 16/36 (Control Cable) Cable, Electrical - 10/3 (A/C Cable) Cable, Electrical - 10/4 (Power Feed Cable) Cable, Electrical - 16/4 (Intercom Cable) Power Track Assembly Options: Note: Original Equipment Power Track may have been replaced with Service Replacement. Visually identify component before ordering replacement parts.

Gemco Brand Power Track (Prior to S/N 0300135500) (was p/n 1180236) 1ft Repair Section - Used on p/n 1180236 Feet, Mounting - Used on p/n 1180236 Pin Kit - Used on p/n 1180236 Gortrac Brand Power Track (S/N 0300135500 to Present) 1ft Repair Section Bracket Kit (Includes 1 set of mounting brackets and hardware) Carrier Weldment Clamp (Note: After S/N 51528, Part of Item 3) Strip, Reinforcing Support, Powertrack Rod, Tube Retainer Tube Roller, Powertrack Rod, Roller Pin, Cotter Bolt 1/4” x 1/2” Boom Cover Weldment Cover, Hydraulic and Electrical Lines Cover, Hydraulic and Electrical Lines Support, Hydraulic and Electrical Lines Plate, Cover Plate, Cover Plate, Cover Cover, Hydraulic and Electrical Lines Bolt 3/8”-16NC x 4 1/2” Locknut 3/8”-16NC Bolt 5/16”-18NC x 1 1/4” Locknut 5/16”-18NC Locknut 1/4”-20NC Bolt 3/8”-16NC x 1” Bolt, Carriage 3/8”-16NC x 1” Stud 1/4”-20NC x 2 1/2” (Welded on Part) (Prior to S/N 66768) Stud 1/4”-20NC x 1” (Welded on Part) (Prior to S/N 66768) Lockwasher 1/4” Bolt 5/16”-18NC x 1 1/2” Lockwasher 5/16” Spacer Tie Strap

150HAX

3-9

SECTION 3 BOOM FIGURE 3-2. MAIN BOOM ASSEMBLY (CONTINUED) ITEM #

PART NUMBER

QTY.

115 116 117 118 119

0741605 3340819 1320051 1320052 1670836

2 1 1 1 6

0252066 0256695

Ref. Ref. Ref.

Not Used 4420017 4420018 3580183

6’ 16.42’ 1

0251804

Ref.

3535075 0630374 3421142 4712200 3450505 0560644 0630347 3311803 3450405

2 1 1 1 1 2 1 1 1

0236758

Ref.

3509182 0630374 3421142 4740276 3450505 0560644 0630347 3311803 3450405

2 1 1 1 1 2 1 1 1

201-229 230 231 232

301 302 303 304 305 306 307 308 309

401 402 403 404 405 406 407 408 409

3-10

DESCRIPTION

REV.

Capscrew, Flathead 3/8”-16NC x 5/8” Wear Pad Clamp Clamp Cover, Boom (Prior to S/N 0300134807) BOOM TAPE INSTALLATIONS Prior to S/N 27450 ANSI / CSA Spec Machines Built S/N 27450 to Present

B 3

Tape (Red) Tape (Blue) Pulley, Cap. Indicator (Not Shown) CHAIN ADJUSTER ASSEMBLY (RETRACT) Plate Eyebolt Pin, Clevis Flatwasher 3/4” Pin, Cotter Block, Chain Attach Bolt, Special Nut, Slotted 1/2”-13NC Pin, Cotter CHAIN ADJUSTER ASSEMBLY (EXTEND) Plate Eyebolt Pin, Clevis Washer, Special Pin, Cotter Block, Chain Attach Bolt, Special Nut, Slotted 1/2”-13NC Pin, Cotter

150HAX

3120680

SECTION 3 BOOM FIGURE 3-2. MAIN BOOM ASSEMBLY (CONTINUED) ITEM #

3120680

PART NUMBER

QTY.

DESCRIPTION

150HAX

REV.

3-11

SECTION 3 BOOM FIGURE 3-3.TOWER BOOM ASSEMBLY II

3-12

150HAX

3120680

SECTION 3 BOOM FIGURE 3-3. TOWER BOOM ASSEMBLY II ITEM #

1 1A 2 3 4 5 6 7 8 9 10 11 12 13

14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

3120680

PART NUMBER

QTY.

0800718

Ref.

0800719 0961554 0800720 0800721 1682289 4843929 3421944 3535334 0560962 3340593 3534505 3534506 3534507

1 2 1 1 1 1 1 2 2 32 A/R A/R A/R A/R Ref.

Use 1001099843

1

7006191 7006179 7006180 1001099843 70002010 70002009

A/R 2 Pr A/R 1 A/R 2 Pr

1180277 3860053 3841120 4340616 4843928 4340622 3841012 4562516 3450806 1320121 4280242 4060782 4060783 0560971 4300099 0100011 Not Used Not Used 4751400 0641612 3311605 Not Used

1 1 1 1 1 1 1 6in/15cm 1 2 1 2 1 4 12 A/R

27 7 17

DESCRIPTION TOWER BOOM ASSEMBLY

REV. 14

Base, Boom Bushing, Bronze Mid, Boom Fly, Boom Telescope Cylinder Assembly (See Section 5 for Breakdown) Cylinder Mounting Plate Weldment Pin Plate, Pin Cap Block, Trunion Pad, Wear Shim (1/16”) Shim (1/8”) Shim (3/16”) Power Track Assembly Options: Note: Original Equipment Power Track may have been replaced with Service Replacement. Visually identify component before ordering replacement parts.

Gemco Brand Power Track (Prior to S/N 0300135500) (was p/n 1180276) 1ft Repair Section - Used on p/n 1180276 Feet, Mounting - Used on p/n 1180276 Pin Kit - Used on p/n 1180276 Gortrac Brand Power Track (S/N 0300135500 to Present) 1ft Repair Section Bracket Kit (Includes 1 set of mounting brackets and hardware) Carrier Weldment Roller Rod, Roller Plate, Support Support Plate Weldment Tube, Support Rod, Tube Retainer Tube Pin, Cotter 1/4” x 1 1/2” Clamp (Note: After S/N 0300051528, Part of Item 3) Strip, Reinforcement Shield, Line (Front and Rear) Shield, Line (Center) Clamp, Block Stud Compound, Locking

Flatwasher 1/4” Bolt 3/8”-16NC x 1 1/2” Locknut 3/8”-16NC

150HAX

3-13

SECTION 3 BOOM FIGURE 3-3. TOWER BOOM ASSEMBLY II (CONTINUED) ITEM #

PART NUMBER

QTY.

36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53

4751600 0641404 0641610 0641636 0641814 0641810 0641809 4761800 0642020 4762000 0642218 4762200 0641812 Not Used 1060016 0641608 3311401 1320142

30 1 4 2 12 66 18 98 4 4 8 8 2

54 55 56 57 58 59 60 61 62 63 64 65 66

0860888 4761400 1060392 1060393 1060394 1060395 4844832 0641810 4891800 4060807 4060808 1670836 1060079

0252066 0256695 101 102 103 104

3-14

Not Used 4420017 4420018 3580183

111ft/34m 4 31 36 1 15 103ft/31.4m 103ft/31.4m 103ft/31.4m 103ft/31.4m

1 5 5 1ft/31cm 1ft/31cm 6 111ft Ref. Ref. Ref.

72in/1.83m 197in/5m

1

DESCRIPTION

REV.

Flatwasher 3/8” Bolt 1/4”-20NC x 1/2” Bolt 3/8”-16NC x 1 1/4” Bolt 3/8”-16NC x 4 1/2” Bolt 1/2”-13NC x 1 3/4” Bolt 1/2”-13NC x 1 1/4” Bolt 1/2”-13NC x 1 1/8” Lockwasher 1/2” Bolt 5/8”-11NC x 2 1/2” Lockwasher 5/8” Bolt 3/4”-10NC x 2 1/4” Lockwasher 3/4” Bolt 1/2”-13NC x 1 1/2” Cable, Electrical - 16/3 (End of Travel) Bolt 1/4”-20NC x 1” Nut 1/4”-20NC Clamp (Not Shown - Located in Powertrack) (May 1992 to Present) Junction Box Assembly (See Figure 3-4 for Breakdown) Lockwasher 1/4” Cable, Electrical - 16/36 (April 1994 to Present) Cable, Electrical - 10/3 (AC) (April 1994 to Present) Cable, Electrical - 10/3 (Powerfeed) (April 1994 to Present) Cable, Electrical - 16/4 (Intercom) (April 1994 to Present) Boom Rest Weldment (July 1994 to Present) Bolt 1/2”-13NC x 1 1/4” Washer, Hardened Shield, Flex-Trim 3/8” (S/N 34994 to Present) Shield, Flex-Trim 1/2” (S/N 34994 to Present) Cover, Boom (S/N 34994 to Present) Cable - 16/4 BOOM TAPE INSTALLATIONS Prior to S/N 27450 S/N 27450 to Present

B 3

Tape, Plastic (Red) Tape, Plastic (Blue) Pulley, Cap. Indicator (Not Shown)

150HAX

3120680

SECTION 3 BOOM FIGURE 3-3. TOWER BOOM ASSEMBLY II (CONTINUED) ITEM #

3120680

PART NUMBER

QTY.

DESCRIPTION

150HAX

REV.

3-15

SECTION 3 BOOM FIGURE 3-4.JUNCTION BOX ASSEMBLY (TOWER BOOM MOUNTED)

3-16

150HAX

3120680

SECTION 3 BOOM FIGURE 3-4. JUNCTION BOX ASSEMBLY (TOWER BOOM MOUNTED) ITEM #

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

3120680

PART NUMBER

QTY.

0860888

Ref.

0860887 4460244 3300048 0960238 4460052 3300047 0960239 3640536 4460387 4460398 4460442 4460388 4460301 4460413 4460414 3910606 4750600 4760600 3310601 0860785 1670739 4460299

1 2 2 2 8 10 8 1 21 7 1 2 1 4 8 2 2 2 2 1 1 1

DESCRIPTION JUNCTION BOX ASSEMBLY

REV. 3

Box, Junction Connector, Strain Relief Nut, Conduit Bushing Connector, Strain Relief Nut, Conduit Bushing Rail Block, Terminal Block, Terminal Stop, Terminal End Barrier, Terminal Marker, Terminal 1-50 Marker, Terminal #3 Marker, Terminal #4 Screw, Machine #6-32NC x 3/8” Flatwasher #6 Lockwasher #6 Nut #6-32NC Box, Electrical Cover, Receptacle Stop, Terminal End (Not Shown)

150HAX

3-17

SECTION 3 BOOM FIGURE 3-5.LIMIT SWITCHES AND VALVES INSTALLATION (BOOM MOUNTED)

14

10

8

9

12

15

13

23 20

21

21 1 6 19

18

22

6

1

17

16

23

19

3 5

6 4

7

8

9 10 2 11 23 6

1

6 21 12 13

13 12 12

3-18

150HAX

3120680

SECTION 3 BOOM FIGURE 3-5. LIMIT SWITCHES AND VALVES INSTALLATION (BOOM MOUNTED) ITEM #

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

3120680

PART NUMBER

QTY.

0251884

Ref.

4640696 2900791 4360301 0901780 0641610 4751600 4761600 3910624 4750600 4760600 3310601 0641644 3311802 0630427 4360266 3910620 0641624 0641626 1100065 3312202 3311605 3572686 3572687 4360498

4 4 1 1 2 2 6 2 4 4 4 2 5 3 1 2 2 2 1 2 2 3 1 3

DESCRIPTION LIMIT SWITCHES AND VALVES INSTALLATIONS

REV. C

Valve Assembly Seal Kit - 4640696 Valve (Includes Roller & Seals) (1 per Assy) Switch, Limit Bracket, Mounting Bolt 3/8”-16NC x 1 1/4” Flatwasher 3/8” Lockwasher 3/8” Screw, Machine #6-32NC x 1 1/2” Flatwasher #6 Lockwasher #6 Nut #6-32NC Bolt 3/8”-16NC x 5 1/2” Nut, Jam 1/2”-18NC Bolt, Special Switch, Limit Screw, Machine #6-32NC x 1 1/4” Bolt 3/8”-16NC x 2 3/4” Bolt 3/8”-16NC x 3 1/4” Disk, Cam Nut, Jam 3/4”-10NC Locknut 3/8”-16NC Bracket, Switch Mount Tripper Switch, Proximity

150HAX

3-19

SECTION 3 BOOM FIGURE 3-5. LIMIT SWITCHES AND VALVES INSTALLATION (BOOM MOUNTED) ITEM #

3-20

PART NUMBER

QTY.

DESCRIPTION

150HAX

REV.

3120680

SECTION 4 PLATFORM

3120680

150HAX

4-1

SECTION 4 PLATFORM FIGURE 4-1. PLATFORM AND ROTATOR INSTALLATION (PRIOR TO S/N 76169) 8 NOTE: REPLACEMENT DECALS MUST BE ORDERED SEPARATELY - SEE SECTION 8

7

6

5 2

21 15 16

17 16 19 17

3

18

4 110 126 111 112

108 106 116 102

101

109

1

103

106 111

104

105 120 121 104 105 107 122 118 119 23 118 13 117 14

108 113

125

4

115 123 124

210 20 210

12 9

10 11

201 201A 201B 24 22

207 208 209

206

11

25 13

4-2

22 REFERENCE PLATFORM SUPPORT

150HAX

211

3120680

SECTION 4 PLATFORM FIGURE 4-1. PLATFORM AND ROTATOR INSTALLATION (PRIOR TO S/N 76169) ITEM #

1 2 3 4 5 6 7 8 9 10 11 12

PART NUMBER

QTY.

0252037 0272937

Ref. Ref. Ref.

4842046 1120299 0235238 3340454 2880404 4160026 4752000 0652014 0641836 4751800 3311805

1 1 1 2 1 8 1 1 1 1 A/R 1

13 14 15 16 17 18 19 20 21 22 23 24 25 26

0901721 0902414 0902896 0641811 1380137 0641404 4761400 4751400 0641408 4562083 4740158 1670630 4846823 4920986 2160002 4891800 4100033

A/R 2 1 2 2 1 1 1 1 1 1ft/31cm 2 8 66in1/7m

27

4240033

10

0235238

Ref.

3160083 0080099 2760064 0440134 4740199 0440120 2440043 3440816 0080098 2440044 4740256

1 1 1 2 4 2 1 4 1 1 2

101 102 103 104 105 106 107 108 109 110 111

3120680

DESCRIPTION PLATFORM ROTATOR INSTALLATIONS PRIOR TO S/N 65552 S/N 65552 TO S/N 76169

REV. 4 1

Shaft Weldment Cap Rotator Assembly (See Items 101-126 for Breakdown) Pad, Brake Keystock Washer, Belleville Flatwasher 5/8” Bolt 5/8’-18NC x 1 3/4” Bolt 1/2”-13NC x 4 1/2” Flatwasher 1/2” Locknut 1/2”-13NC Bracket Options: Prior to S/N 36560 S/N 36560 to S/N 65552 S/N 65552 to S/N 76169 Bolt 1/2”-13NC x 1 3/8” Clip, Retainer Bolt 1/4”-20NC x 1/2” Lockwasher 1/4” Flatwasher 1/4” Bolt 1/4”-20NC x 1” Tube, Spacer Washer, Thrust Cover Support, Platform (S/N 65552 to S/N 76169) Wire, Safety Fitting, Grease Flatwasher 1/2” Hardened (S/N 65552 to S/N 76169) Sleeve, Hose Protector (Not Shown - Used to Wrap Boom Cables and Hoses) (S/N27450 to S/N 76169) Tie-Strap (Not Shown) (S/N27450 to S/N 76169) ROTATOR ASSEMBLY Rotator Motor Assembly (See Figure 4-3 for Breakdown) Adapter, Motor Housing, Gear Bearing, Sleeve Washer, Thrust Bearing, Thrust Gear, Worm Rollpin 1/4" x 1" Adapter, Motor to Worm Gear Gear, Worm Washer, Thrust

150HAX

4-3

SECTION 4 PLATFORM FIGURE 4-1. PLATFORM AND ROTATOR INSTALLATION (PRIOR TO S/N 76169) ITEM #

PART NUMBER

QTY.

112 113 114 115 116 117 118 119 120 121 122 123 124 125 126

0440135 1760068 Not Used 3931010 3441228 3931620 4761600 3931612 4070585 4070586 4070587 0100019 0100021 2160001 3020025

1 1 5 2 2 6 4 A/R A/R A/R A/R A/R 1 A/R

3510329

Ref. Ref.

3510333

Ref.

3510445

Ref.

3510447

Ref.

201

201A 201B 201C 202 to 205 206 207 208 209 210 211

4-4

1 3510445 3510329 1780253 2940006 2560010 2160006 Not Used 3534144 0721003 4740371 3311005 0960564 4160028

DESCRIPTION

REV.

Bearing, Sleeve Disc, Brake Bolt, Socket Head #10-24NC x 5/8" Rollpin 3/8" x 1 3/4" Bolt, Socket Head 3/8"-16NC x 1 1/4" Lockwasher 3/8" Bolt, Socket Head 3/8"-16NC x 3/4" Shim .010 Shim .005 Shim .002 Compound, Locking Primer Fitting, Grease - 90° Grease PLATFORM (SWING GATE) ASSEMBLIES 36in x 96in (.9m x 2.44m) without Bumper & Without Door Kickplate (S/N 53798 to S/N 76169) (ANSI / JPN / CSA) 36in x 96in (.9m x 2.44m) without Bumper & With Door Kickplate (Prior to S/N53798) 30in x 96in (.7m x 2.44m) with Bumper & Without Door Kickplate (S/N 53798 to S/N 76169) (ANSI / JPN / CSA) 30in x 96in (.7m x 2.44m) with Bumper & With Door Kickplate (Prior to S/N 53798)

1 1 1 2

Platform Weldment Options: 30in x 96in (.7m x 2.4m) without Bumper 36in x 96in (.9m x 2.4m) with Bumper Door Weldment Latch, Door Handle, Latch Fitting, Grease

2 36 72 36 2 1

Kickplate, Ends (Prior to S/N 53798 Only) Screw, Machine #10-24NC x 3/8” Washer, Special Locknut #10-24NC Bushing, Bronze Spring (When Equipped)

150HAX

3 3 2 2

3120680

SECTION 4 PLATFORM FIGURE 4-1. PLATFORM AND ROTATOR INSTALLATION (PRIOR TO S/N 76169) ITEM #

3120680

PART NUMBER

QTY.

DESCRIPTION

150HAX

REV.

4-5

SECTION 4 PLATFORM FIGURE 4-2. PLATFORM AND ROTATOR INSTALLATION (S/N 76169 TO PRESENT) 8 30 31 32 29 33 21 28 15 16

7

6

5 2

36

35

4

17 16 19 17

110 126 111 112

18

1

3 108 106 116 102

101

109

103

106

105 120 121 104 105 107 122 118 119 23 118 13 117 14

22A

111

104

108 113

125 13

12

4

10 11

115 123 124

20 22A

9

10 11

201 201A 201B

11

NOTE: REPLACEMENT DECALS MUST BE ORDERED SEPARATELY - SEE SECTION 8

4-6

150HAX

25 13

22 REFERENCE PLATFORM SUPPORT

3120680

SECTION 4 PLATFORM FIGURE 4-2. PLATFORM AND ROTATOR INSTALLATION (S/N 76169 TO PRESENT) ITEM #

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

PART NUMBER

QTY.

0272937

Ref.

4842046 1120299 0235238 3340454 2880404 4160026 4752000 0652014 0641836 4751800 3311805 0902896 0641811 1380137 0641404 4761400 4751400 0641408 4562083 4740158

1 1 1 2 1 8 1 1 1 1 10 1 11 2 1 2 2 1 1 1 1

22 22A 23 24 25 26

1670630 1001114851 4846823 0960564 4920986 2160002 4891800 4100033

1 2 1ft/31cm 2 8 66in1/7m

27 28 29 30 31 32 33 34 35 36

4240033 1001080394 1320187 1320488 1320189 1320190 0641511 80966123 77133137 0641514

10 1 1 1 1 1 1 1 1 1

0235238

Ref.

3160083 0080099 2760064 0440134

1 1 1 2

101 102 103 104

3120680

DESCRIPTION PLATFORM ROTATOR INSTALLATIONS

REV. 2/B

Shaft Weldment Cap Rotator Assembly (See Items 101-126 for Breakdown) Pad, Brake Keystock Washer, Belleville Flatwasher 5/8” Bolt 5/8’-18NC x 1 3/4” Bolt 1/2”-13NC x 4 1/2” Flatwasher 1/2” Locknut 1/2”-13NC Bracket Bolt 1/2”-13NC x 1 3/8” Clip, Retainer Bolt 1/4”-20NC x 1/2” Lockwasher 1/4” Flatwasher 1/4” Bolt 1/4”-20NC x 1” Tube, Spacer Washer, Thrust Cover Options: Prior to S/N 0300143325 S/N 0300143325 to Present Support, Platform Bushing Wire, Safety Fitting, Grease (Not Shown) Flatwasher 1/2” Hardened Sleeve, Hose Protector (Not Shown - Used to Wrap Boom Cables and Hoses) Tie-Strap (Not Shown) Spacer, Clamp (S/N 0300143325 to Present Only) Clamp, Twin (S/N 0300143325 to Present Only) Bolt, Stacking (S/N 0300143325 to Present Only) Lockwasher (S/N 0300143325 to Present Only) Cover, Clamp (S/N 0300143325 to Present Only) Bolt 5/16”-18NC x 1 3/8” (S/N 0300143325 to Present Only) Clamp, Twin (S/N 0300143325 to Present Only) Cover, Clamp (S/N 0300143325 to Present Only) Bolt 5/16”-18NC x 1 3/4” (S/N 0300143325 to Present Only) ROTATOR ASSEMBLY Rotator Motor Assembly (See Figure 4-3 for Breakdown) Adapter, Motor Housing, Gear Bearing, Sleeve

150HAX

4-7

SECTION 4 PLATFORM FIGURE 4-2. PLATFORM AND ROTATOR INSTALLATION (S/N 76169 TO PRESENT) ITEM #

PART NUMBER

QTY.

105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126

4740199 0440120 2440043 3440816 0080098 2440044 4740256 0440135 1760068 Not Used 3931010 3441228 3931620 4761600 3931612 4070585 4070586 4070587 0100019 0100021 2160001 3020025

4 2 1 4 1 1 2 1 1 5 2 2 6 4 A/R A/R A/R A/R A/R 1 A/R

3510839

Ref.

3510839 1780253 2940006 2560010 2160006

1 1 1 1 2

201 201A 201B 201C

4-8

DESCRIPTION

REV.

Washer, Thrust Bearing, Thrust Gear, Worm Rollpin 1/4" x 1" Adapter, Motor to Worm Gear Gear, Worm Washer, Thrust Bearing, Sleeve Disc, Brake Bolt, Socket Head #10-24NC x 5/8" Rollpin 3/8" x 1 3/4" Bolt, Socket Head 3/8"-16NC x 1 1/4" Lockwasher 3/8" Bolt, Socket Head 3/8"-16NC x 3/4" Shim .010 Shim .005 Shim .002 Compound, Locking Primer Fitting, Grease - 90° Grease PLATFORM ASSEMBLY - 36in x 96in (.9m x 2.44m)

1

Platform Weldment - 30in x 96in (.7m x 2.4m) Door Weldment Latch, Door Handle, Latch Fitting, Grease

150HAX

3120680

SECTION 4 PLATFORM FIGURE 4-2. PLATFORM AND ROTATOR INSTALLATION (S/N 76169 TO PRESENT) ITEM #

3120680

PART NUMBER

QTY.

DESCRIPTION

150HAX

REV.

4-9

SECTION 4 PLATFORM

14

2

3

1

21

8

7

20

6

18

13

5

19

4

9

13

15

11 12

17

10

16

13

100 100A 100B

FIGURE 4-3.ROTATOR MOTOR ASSEMBLY

4-10

150HAX

3120680

SECTION 4 PLATFORM FIGURE 4-3. ROTATOR MOTOR ASSEMBLY ITEM #

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

PART NUMBER

QTY.

3160083

Ref.

7002105 7002123 See Note 7002104 7002111 7002117 See Note See Note 7002116 7002103 See Note 7009992 See Note 7002112 7002107 7002100 7000166 7002125 7002110

1 4 1 1 1 1 1 1 1 1 1 1 3 1 1 7 7 1 1

100

100A 100B

3120680

1 Ref. 2900455 2900733

DESCRIPTION ROTATOR MOTOR ASSEMBLY

REV. C

Flange, Mounting Screw, Cap Seal, Dust (Note: Use Items 100A & 100B) Key, Woodruff Bearing, Thrust Needle Thrust, Bearing Race Seal, O-Ring (Note: Use Items 100A & 100B) Seal, Pressure (Note: Use Items 100A & 100B) Shaft, Output Housing Seal (Note: Use Items 100A & 100B) Plug, Housing Seal, O-Ring (Note: Use Items 100A & 100B) Drive Cap, End Screw, Cap Lockwasher Gerotor Sub-Assembly Plate, Spacer Seal Kit Options (Includes Items 3,7,8,11 and 13): Note: Identify by P/N stamped on nameplate located on Item 10.

Seal Kit (P/N 101-1009-007) Seal Kit (P/N’s 101-1009-008 and 101-1009-009)

150HAX

4-11

SECTION 4 PLATFORM FIGURE 4-4.PLATFORM COMPONENTS INSTALLATION

4-12

150HAX

3120680

SECTION 4 PLATFORM FIGURE 4-4. PLATFORM COMPONENTS INSTALLATION ITEM #

1 2 3 4 5 6

101 102 103 104 105 106 107 108 109 110 111 112

201 202 203 204 205 206 207

PART NUMBER

QTY.

0237963

Ref.

0641408 3311405 4740362 Not Used 4360031 7000625 4460071

3 3 3

Bolt 1/4”-20NC x 1” Locknut 1/4”-20NC Washer, Fender

1 2 1

Footswitch Block, Contact Terminal, Strain Relief

0252044

Ref.

4360277 0721016 3311001 4751000 4761000 1100066 4460049 4761600 0641608 3440418 4360307 2540016

1 2 2 2 2 1 1 1 1 1 1 2

0252039

Ref.

3630008 0641612 4751600 3311605 Not Used 4240033 0961127

1 Set 4 4 4

0253987 0271329 0254748 301

302 303 304 305 306

3120680

4 1 Ref. Ref. Ref. Ref. Ref. 2

2920111 2920140 3536089 0641414 4711400 3311405 2540016

2 4 8 4 A/R

DESCRIPTION FOOTSWITCH INSTALLATION

PLATFORM DOOR INTERLOCK SWITCH INSTALLATION

REV. 7

3

Switch, Limit Screw, Machine #10-24NCx 2” Nut #10-24NC Flatwasher #10 Lockwasher #10 Cam, Switch Connector, Strain Relief Lockwasher 3/8” Bolt 3/8”-16NC x1” Rollpin 1/8” x 1 1/8” Roller, Switch Grommet PLATFORM INTERCOM SYSTEM INSTALLATION

4

Intercom Set (2 Units) Bolt 3/8”-16NC x 1 1/2” Flatwasher 3/8” Locknut 3/8”-16NC Tie-Strap (Not Shown) Grommet, Plastic (Located below Ground Intercom - Not Shown) WORKLIGHTS INSTALLATIONS (OPTIONAL) Platform Without Bumper Options: Prior to S/N 55775 S/N 55775 to Present Platform With Bumper

4 2 3

Worklight Options: Prior to S/N 137869 S/N 137869 to Present Plate, Mounting Bolt 1/4”-20NC x 1 3/4” Flatwasher 1/4” Narrow Locknut 1/4”-20NC Grommet

150HAX

4-13

SECTION 4 PLATFORM FIGURE 4-4. PLATFORM COMPONENTS INSTALLATION (CONTINUED) ITEM #

PART NUMBER

QTY.

307 308 309 310 311

4920019 2820022 4460185 4460206

12ft/3.7m 9 1 1 A/R 0 2 A/R

See Note 0641624 312

313

Not Required 4566493 3311605

0 2 2

314 315 316

4751600 4920039 4360232

2 2ft/.61m 1

0252210 0252211

Ref. Ref. Ref.

401

1 2920018 2920009 3520034

4-14

1

DESCRIPTION

REV.

Wire (Red) (Not Shown) Loom, Vinyl (Not Shown) Terminal (Not Shown) Terminal (Not Shown) Bolt Options (Platforms with Bumper - Prior to S/N 137869): Platforms without Bumper (Note: Use existing bolt) Platforms with Bumper (3/8”-16NC x 3”) Spacer, Tube Options (Platforms with Bumper - Prior to S/N 137869): Platforms without Bumper Platforms with Bumper Locknut 3/8”-16NC (Platforms with Bumper - Prior to S/N 137869) Flatwasher 3/8” (Platforms with Bumper - Prior to S/N 137869) Wire (Red) (Not Shown) Circuit Breaker 15AMP (Not Shown) BEACON LIGHT INSTALLATIONS (OPTIONAL) Amber Red Light, Beacon Options: Amber Red Lug

150HAX

3120680

SECTION 4 PLATFORM FIGURE 4-4. PLATFORM COMPONENTS INSTALLATION (CONTINUED) ITEM #

3120680

PART NUMBER

QTY.

DESCRIPTION

150HAX

REV.

4-15

SECTION 4 PLATFORM FIGURE 4-5.PLATFORM CONSOLE ASSEMBLY

4-16

150HAX

3120680

SECTION 4 PLATFORM FIGURE 4-5. PLATFORM CONSOLE ASSEMBLY ITEM #

1 1A 1B 1C 2

3 4 5 6 7 8 9 10 11 12 13 14

15 16

17 18

PART NUMBER

QTY.

0860729 0253077

Ref. Ref.

0254436

Ref.

0860538 2940052 2600105 2600132

1 1 1 1 1

3252073 3252371 4420038 0100001 4360092 3790012 4360200 4060229 4360202 3790015 4360274 2920027 2920029 2920015 2920120 3520030 4360289 4360475 7012611 7012612 7020175 7020176 3520030

39in/1m A/R 4 8 1 4 3 2 2 1 1 1

1 1

1 1

1 1

1600140 1600352 19

5 1600141 1600353

20

21 22 23 24 25

3120680

0140019 0140026 0751006 4740120 3300177 4761000 3311001

1 1 1 21 21 21 4 4

DESCRIPTION CONSOLE BOX ASSEMBLY (ANSI / JPN/ CSA SPEC) TILT ALARM INSTALLATION (OPTIONAL - ANSI / JPN/ CSA SPEC) AC RECEPTACLE INSTALLATION (ANSI / JPN / CSA SPEC)

REV. 9 5/C 4

Box, Console Latch Hinge (Access Door) Hinge (Lid) Nameplate Options: Prior to May 1994 May 1994 to Present Tape, Insulation Adhesive (Not Shown) Switch, Toggle O-Ring Switch, Toggle Guard, Switch Switch, Toggle O-Ring Switch, Push Button Light, Indicator - Green Bulb, Light Lamp, Indicator Options: Prior to S/N 137532 S/N 137532 to Present Plug Switch, Emergency Stop Options: Prior to S/N 46291 S/N 46291 to Present Head, Mushroom (Use with 4360289) Boot (Use with 4360289) Cap (Use with 4360475) Contact, Block (Use with 4360475) Plug Controller Assembly Options: Prior to S/N 74463 S/N 74463 to Present Controller Assembly Options: Prior to S/N 74463 S/N 74463 to Present Alarm Options: Standard Spec Japanese Spec Screw Washer, Nylon Nut, Tinnerman Lockwasher #10 Nut #10-24NC

150HAX

4-17

SECTION 4 PLATFORM FIGURE 4-5. PLATFORM CONSOLE ASSEMBLY (CONTINUED) ITEM #

PART NUMBER

QTY.

26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52

3740049 4360209 4360232 4761000 3311001 4761000 0641508 4751500 3311505 3640752 3310601 3910608 4750600 4760600 4460298 4460299 4460300 4460301 4460311 4460305 4460306 4460307 4120013 3740058 3740063 Not Used

4 1 1 2 2 4 4 8 4 1 2 2 2 2 33 3 3 1 2 10 10 10 3 3 3

Relay Breaker, Circuit - 20 Amp Breaker, Circuit - 15 Amp Lockwasher #10 Nut #10-24NC Lockwasher #10 Bolt 5/16”-18NC x 1” Flatwasher 5/16” Locknut 5/16”-18NC Rail Nut #6-32NC Screw #6-32NC x 1/2” Flatwasher #6 Lockwasher #6 Block, Terminal Stop, Terminal Barrier, Terminal Marker, Terminal Bar, Buss - 5 Position Screw, Terminal Block Washer, Terminal Block Sleeve, Terminal Block Socket, Relay Relay Spring, Relay

1

Contact, Block - N.C. Options: Prior to S/N 46291 S/N 46291 to Present Knob - Controller Box, Switch Receptacle, Electrical Cover, Receptacle Connector, Strain Relief

53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72

4-18

4360282 4360476 2560112 0860038 4460190 4060092 4460071 Not Used 3900294 4460387 4460388 4220038 4460071 3300048 0960238 4460386 3300147 0960905 4460051 3300048 0960238 4460051

5 1 1 1 1 4 18 1 1.5in/4cm 2 2 2 1 1 1 1 1 1 1

DESCRIPTION

REV.

Hex Self Drilling Screw #10-16 X 1 LG. Block, Terminal Barrier, Terminal Tape, Insulation Connector, Strain Relief Nut, Conduit Bushing Connector, Strain Relief Nut, Conduit Bushing Connector, Strain relief Nut, Conduit Bushing Connector, Strain Relief

150HAX

3120680

SECTION 4 PLATFORM FIGURE 4-5. PLATFORM CONSOLE ASSEMBLY (CONTINUED) ITEM #

PART NUMBER

QTY.

73 74 75 to 77 78 79 80 81 82 83 84 85 86

3300048 0960238 Not Used 4460406 4460451 4460452 0720803 4750800 4760800 4460442 1060393 2920108

1 1

Nut, Conduit Bushing

1 10 10 20 20 20 1

Marker, Terminal Marker, Terminal #98 Marker, Terminal #99 Screw, Machine #8-32NC x 3/8” Flatwasher #8 Lockwasher #8 Stop, Terminal Cable, Electrical - 10/3 (Prior to S/N 74463) Bulb (S/N 137532 to Present)

0252066 0256695

195ft/59.4m

1 Ref. Ref. Ref. 1

Not Available 0256693 101 101A 101B 101C 101D 101E 101F 102 103 104 105 106 107 108 109 110 111

112 113

3120680

3911014

A/R 1 1 1 1 1 1 1 1 1 A/R 2 2 2 1 1 A/R 4

4771000 3311001 0751006

4 4 6

3300177 0100001 4420008 3910812

6 A/R 2ft/.63m 10

1060369 4220044

1 2

4843851 3252346 4843852 4845039 7012662 7012672 2420138 4160058 3900111 0100011 4751400 3321601 4740362 3960251 2960006

DESCRIPTION

CAPACITY INDICATOR INSTALLATIONS Prior to S/N 27450 S/N 27450 to Present

REV.

B 3

Indicator Assembly Options: Prior to S/N 27450 S/N 27450 to Present Box Component Options: Box Weldment (Prior to S/N 27450) Nameplate (Prior to S/N 27450) Plate, Side (Prior to S/N 27450) Box Assembly (S/N 27450 to Present) Nameplate - Instructions Nameplate - Caution Gauge, Indicator Spring Bolt, Shoulder 3/8”-16NC x 1 3/4” Compound, Locking Flatwasher 1/4” Nut 3/8”-24NF Washer, Fender Gasket Lens, Indicator Hardware Options: Screw, Round Head #10-32NC x 7/8” (Prior to S/N 27450) Starwasher #10 (Prior to S/N 27450) Nut #10-32NC (Prior to S/N 27450) Screw, Round Head #10-32NC x 3/4” (Prior to S/N 27450) Nut, Tinnerman (Prior to S/N 27450) Adhesive (Prior to S/N 27450) Tape, Insulation Screw, Round Head #8-32NC x 3/4” (S/N 27450 to Present) Cable Stop, Throttle

150HAX

4-19

SECTION 4 PLATFORM FIGURE 4-5. PLATFORM CONSOLE ASSEMBLY (CONTINUED) ITEM #

PART NUMBER

QTY.

114 115 116 117 118 119 120 121 122

1320109 4751600 4761600 3321601 Not Used 3580183 0641408 0641404 4761400

1 3 1 1

Clamp Flatwasher 3/8” Lockwasher 3/8” Nut 3/8”-24NC

1 2 4 4

Pulley Bolt 1/4”-20NC x 1” (Prior to S/N 27450 Only) Bolt 1/4”-20NC x 1/2” (Prior to S/N 27450 Only) Lockwasher 1/4” (Prior to S/N 27450 Only)

0253550

Ref.

1705514

1

201

4-20

DESCRIPTION

REV.

DECAL INSTALLATION - CSA SPEC (PRIOR TO S/N 69948) Decal, CSA (Booms) (Not Shown)

150HAX

3120680

SECTION 4 PLATFORM FIGURE 4-5. PLATFORM CONSOLE ASSEMBLY (CONTINUED) ITEM #

3120680

PART NUMBER

QTY.

DESCRIPTION

150HAX

REV.

4-21

SECTION 4 PLATFORM FIGURE 4-6.CONTROLLER ASSEMBLY (PRIOR TO S/N 74463)

4-22

150HAX

3120680

SECTION 4 PLATFORM FIGURE 4-6. CONTROLLER ASSEMBLY (PRIOR TO S/N 74463) ITEM #

1 2 3 4 5

PART NUMBER

QTY.

1600140 1600141

Ref. Ref. Ref. Ref.

7003700 Use Item 300 Use Item 300 Use Item 300

1 1 1 1 A/R

2560040 2560041 2560038 2560039

1600140

101 102 103 104 105 106 107 108

7003795 7003792 7003789 7003790 7003791 7003793 Use Item 301 Use Item 301 Use Item 301

Ref. Ref. 1 2 1 1 1 1 1 1 Ref.

201 202 203 204 205 206 207

7003702 7003739 3790112 7003703 7003744 7003719

1 1 1 1 1 1 1

7003740 Use 7003740 208

209 210

3120680

1

7011903 7011907 7003751 7003788 7020511 7011983

1 1

DESCRIPTION SLIDE LOCK HANDLE CONTROLLER ASSEMBLIES - 90° HANDLE COMPONENTS - STANDARD KNOB Controller Assembly Controller Assembly

REV.

A A

Handle Assembly Slide, Locking Spring Sleeve, Black Plastic Knob Options: Swing Knob Drive Knob Lift Knob Tele Knob HANDLE COMPONENTS - ROCKER SWITCH GRIP Controller Assembly

A

Handle Assembly Half, Grip Knob (Requires 2 for Complete Handle) Switch, Rocker Cap, Rubber Actuator, Switch Handle Slide, Lock Spring Sleeve HOUSING AND INTERNAL COMPONENTS Housing Assembly Bushing, Bronze O-Ring Gasket Guide, Spring Spring, Torsion Gear Sector Options: Without Thumb Rocker With Thumb Rocker (Was p/n 7011904) Electrical Assembly Options (Includes Potentiometer, Switches, Terminal Blocks, Spur Gear, PC Board, Wiring Harness and Electrical Connectors): 1600140 Controller 1600141 Controller Potentiometer 500K Ohm Gear, Brass Spur Setscrew #6-32NC x 1/8” for Spur & Pinion Gears Setscrew #4-40NC x 1/4” for Microswitch Cams

150HAX

4-23

SECTION 4 PLATFORM FIGURE 4-6. CONTROLLER ASSEMBLY (PRIOR TO S/N 74463) (CONTINUED) ITEM #

PART NUMBER

211

QTY.

DESCRIPTION

A/R 1

Electrical Connector Options: Connector, Female 6 Pin Connector 9 Pin Connector Plug, Male (Part of Console Box Wiring Harness) 6 Pin Plug 9 Pin Plug Socket, Female Pin, Male

4460224 4460266 1

A/R A/R

212 213

4460225 4460265 4460226 4460227 Not Used 7020542

300 301

7011941 7003722

1 1

2

Ref. 1 4920487 4921299

4-24

REV.

Screw Repair Kit Options: Slide Lock Repair Kit (Includes Items 2-4) Slide Lock Repair Kit (Includes Items 106-108) TOOLS Test Harness Options: 6 Pin Connector 9 Pin Connector

150HAX

3120680

SECTION 4 PLATFORM FIGURE 4-6. CONTROLLER ASSEMBLY (PRIOR TO S/N 74463) (CONTINUED) ITEM #

3120680

PART NUMBER

QTY.

DESCRIPTION

150HAX

REV.

4-25

SECTION 4 PLATFORM FIGURE 4-7.CONTROLLER ASSEMBLY (S/N 74463 TO PRESENT) 15 23

16

25

OR

17

11

24

18 19 18

20 21

12

21

22

24

13 6 10 5 14

4 3 2

1 7 10 9

GENUINE PARTS

8

4-26

150HAX

3120680

SECTION 4 PLATFORM FIGURE 4-7. CONTROLLER ASSEMBLY (S/N 74463 TO PRESENT) ITEM #

PART NUMBER

QTY.

1600352 1600353

Ref. Ref. Ref.

1

2 3 4 5 6 7 8

9

7020544 7020562 7020546 Not Serviceable Not Serviceable Not Serviceable 7020549 7020547 7020559 7020561 7003751

HOUSING AND INTERNAL COMPONENTS

1

Housing Assembly Options: Drive & Steer Controller p/n 1600352 Lift & Swing Controller p/n 1600353 Spring, Torsion Gear Sector Bolt O-Ring Plug, Hole Gasket Electrical Assembly Options: Controller p/n 1600352 Controller p/n 1600353 Potentiometer

1 1 1 1 1 1 1

1

15 16 17 18 19 20 21 22 23 24 25

3120680

7020545 Use Item 10 Use Item 10 Use Item 10 Use Item 10

7020560 7003790 7003791 7020500 Not Serviceable Not Serviceable Not Serviceable Not Serviceable Not Serviceable Not Serviceable 2560112

SLIDELOCK COMPONENTS

1 1

Slidelock Kit Nut 5/16”-18NC (Controller p/n 1600353 Only) Sleeve, Slidelock Spring, Slidelock Slidelock

Ref.

HANDLE COMPONENTS - ROCKER SWITCH GRIP

1 1 1 2 1 2 3 1 1 2 1

REV.

CONTROLLER ASSEMBLIES Drive & Steer Controller Lift & Swing Controller

Ref.

Ref. 10 11 12 13 14

DESCRIPTION

Handle Assembly Cap, Rubber Actuator, Switch Switch Switch, Separator Half, Grip Knob (Requires 2 for Complete Handle) Lockwasher #6 Nut #6 Bolt #6-32NC x 1” Bolt #6-32NC x 5/8” Knob (Controller p/n 1600353 Only)

150HAX

4-27

SECTION 4 PLATFORM FIGURE 4-7. CONTROLLER ASSEMBLY (S/N 74463 TO PRESENT) (CONTINUED) ITEM #

4-28

PART NUMBER

QTY.

DESCRIPTION

150HAX

REV.

3120680

SECTION 5 CYLINDER

3120680

150HAX

5-1

SECTION 5 CYLINDER FIGURE 5-1. AXLE EXTENSION CYLINDER ASSEMBLY

5-2

150HAX

3120680

SECTION 5 CYLINDER FIGURE 5-1. AXLE EXTENSION CYLINDER ASSEMBLY ITEM #

PART NUMBER

QTY.

1682522 1682905 1683045 1682214

Ref. Ref Ref Ref Ref

1

1 1682523 1682906 1682215

2

1 1682525 1683046 1682217

3

1 1120108 1120286

4

1 1681283 1681294

5

1 3300280 3300190

6

1 3480122 3480102

7

1 4565099 4563930

8

9 10 11 12 13 14 15 16 17 18 19

20 21

3120680

1 3900170 3951404 See Note See Note See Note See Note See Note See Note See Note 0100035 0100011 0100038 Not Required 4640509 2900792 Not Required 2200221 0100020

1 1 1 1 1 1 1 A/R A/R A/R 2

2 2 A/R

DESCRIPTION AXLE EXTENSION CYLINDER ASSEMBLIES Prior to February 1993 February 1993 to Present (Standard Machines) February 1993 to Present (Hostile Environment Machines) S/Ns 3455 and 4275 Only (Not Shown)

REV.

B A

Barrel Weldment Options: Prior to February 1993 February 1993 to Present S/N 3455 and 4275 Only Rod Weldment Options: Standard Hostile Environment S/N 3455 and 4275 Only Cap Options: Standard S/N 3455 and 4275 Only Head Options: Standard S/N 3455 and 4275 Only Nut, Hex Options: Standard S/N 3455 and 4275 Only Piston Options: Standard S/N 3455 and 4275 Only Spacer Options: Standard S/N 3455 and 4275 Only Setscrew Options: Standard (3/8”-16NC x3/8”) S/N 3455 and 4275 Only (1/4”-20NC x 1/2”) T-Seal (Note: Use Items 100 & 101) Ring, Wear (Note: Use Items 100 & 101) O-Ring (Note: Use Items 100 & 101) O-Ring (Note: Use Items 100 & 101) Ring, Wear (Note: Use Items 100 & 101) Seal (Note: Use Items 100 & 101) Wiper (Note: Use Items 100 & 101) Compound, Locking Compound, Locking Primer, Locking Cartridge, Holding Valve Options: Prior to February 1993 February 1993 to Present Seal Kit - 4640509 Valve S/N 3455 and 4275 Only Plug, Pipe Sealant, Pipe

150HAX

5-3

SECTION 5 CYLINDER FIGURE 5-1. AXLE EXTENSION CYLINDER ASSEMBLY (CONTINUED) ITEM #

PART NUMBER

100 101

2900383 2900340

QTY. 1

5-4

DESCRIPTION

REV.

Seal Kit (Includes Items 9-15) Standard S/N 3455 and 4275 Only

150HAX

3120680

SECTION 5 CYLINDER FIGURE 5-1. AXLE EXTENSION CYLINDER ASSEMBLY (CONTINUED) ITEM #

3120680

PART NUMBER

QTY.

DESCRIPTION

150HAX

REV.

5-5

SECTION 5 CYLINDER FIGURE 5-2. JACK CYLINDER ASSEMBLY

8

14 15 1 6

2 16 17 4 20

7 18 19 11

5

12 100 13

5-6

150HAX

3120680

SECTION 5 CYLINDER FIGURE 5-2. JACK CYLINDER ASSEMBLY ITEM #

PART NUMBER

QTY.

1682511 1682250

Ref. Ref Ref

1

1 1682512 1682251

2

3 4

1 1682514 1682252 Not Used 1120358 1120340

5

1 3480137 3480102

6

1 1682098 1681843

7

1 3760281 3760190

8

1

9 10 11 12 13 14 15 16 17 18 19 20

4565225 4563930 Not Used Not Used Use Item 100 Use Item 100 Use Item 100 Use Item 100 Use Item 100 Use Item 100 Use Item 100 0100011 0100038 0100035

1 1 1 1 1 1 1 A/R A/R A/R

100

2901115

1

3120680

DESCRIPTION JACK CYLINDER ASSEMBLIES Standard S/Ns 3455 and 4275 Only (Not Shown)

REV. A

Barrel Weldment Options: Standard S/N 3455 and 4275 Only Rod Weldment Options: Standard S/N 3455 and 4275 Only Cap Options: Standard S/N 3455 and 4275 Only Piston Options: Standard S/N 3455 and 4275 Only Head Options: Standard S/N 3455 and 4275 Only Nut Options: Standard S/N 3455 and 4275 Only Spacer Options: Standard S/N 3455 and 4275 Only

T-Seal Ring, Wear O-Ring Ring, Wear O-Ring Seal Wiper Compound, Locking Primer, Locking Compound, Locking Seal Kit (Includes Items 11-17)

150HAX

5-7

SECTION 5 CYLINDER

3 21

6 20 23

10

13

100

14

1A

2

5

12

15

8

7

2A

17

1

16

4

12

11 22

18

9

19

FIGURE 5-3. PLATFORM LEVEL CYLINDER ASSEMBLY (PRIOR TO S/N 27450)

5-8

150HAX

3120680

SECTION 5 CYLINDER FIGURE 5-3. PLATFORM LEVEL CYLINDER ASSEMBLY (PRIOR TO S/N 27450) ITEM #

PART NUMBER

QTY.

1682330

Ref

10 11 12 13 14 15 16 17 18 19 20 21 22 23

1682331 0961369 1682335 0961501 1120108 1681322 3480134 3300273 4565266 4740377 4640509 2900792 3900170 2200221 2160002 Use Item 100 Use Item 100 Use Item 100 Use Item 100 Use Item 100 Use Item 100 Use Item 100 0100011 0100035 0100020 0100038

1 2 1 1 1 1 1 1 1 1 2 2 1 4 2 1 1 1 1 1 1 1 A/R A/R A/R A/R

100

2901148

1

1 1A 2 2A 3 4 5 6 7 8 9

3120680

DESCRIPTION PLATFORM LEVEL CYLINDER ASSEMBLY

REV. A

Barrel Weldment Bushing Rod Weldment Bushing Cap Head Piston Nut, Hex Spacer Washer Cartridge, Valve (Counterbalance Non-Vented) Seal Kit - 4640509 Valve Setscrew 3/8”-16NC x 3/8” Plug, Pipe Fitting, Grease O-Ring T-Seal Ring, Wear O-Ring Ring, Wear Seal, Rod Wiper Compound, Locking Compound, Locking Sealant, Pipe Primer, Locking Seal Kit (Includes Items 13-19)

150HAX

5-9

SECTION 5 CYLINDER FIGURE 5-4. PLATFORM LEVEL CYLINDER ASSEMBLY (S/N 27450 TO PRESENT)

5-10

150HAX

3120680

SECTION 5 CYLINDER FIGURE 5-4. PLATFORM LEVEL CYLINDER ASSEMBLY (S/N 27450 TO PRESENT) ITEM #

1 1A 2 2A 3 4 5 6

PART NUMBER

QTY.

1683476

Ref

1683477 0961369 1683479 0961501 1120108 1681322 3480221

1 2 1 1 1 1 1 1

DESCRIPTION PLATFORM LEVEL CYLINDER ASSEMBLY

2 1 1 1 1

Barrel Weldment Bushing Rod Weldment Bushing Cap Head Piston Bushing, Tapered S/N 27450 to S/N 53800 (Was P/N 0961900) S/N 53800 to Present Fitting, Grease Cartridge, Valve (Counterbalance Vented) Seal Kit - 4640932 Valve Cartridge, Valve (Counterbalance Non-Vented) Seal Kit - 4640509 Valve

6 2 1 1 1 1 1 1 1

Plug, O-Ring Hex Socket Ring, Back-up O-Ring T-Seal Ring, Wear O-Ring Ring, Wear Seal, Rod Wiper

10 11 12 13 14 15 16 17 18 19 20 to 21 22 23

Use 0962185 0962185 2160002 4640932 7011112 4640509 2900792 Not Used 2220883 Use Item 100 Use Item 100 Use Item 100 Use Item 100 Use Item 100 Use Item 100 Use Item 100 Use Item 100 Not Used 0100035 0630534

A/R 3

Compound, Locking Capscrew (Grip) #10-24NC X 1”

100

2901461

1

Seal Kit (Includes Items 12-19)

7 8 9

3120680

150HAX

REV. 3/C

5-11

SECTION 5 CYLINDER FIGURE 5-5.LIFT CYLINDER ASSEMBLY - MAIN

5-12

150HAX

3120680

SECTION 5 CYLINDER FIGURE 5-5. LIFT CYLINDER ASSEMBLY - MAIN ITEM #

1 1A 2 2A 3 4 5

6 7

PART NUMBER

QTY.

1682516 1683702

Ref. Ref Ref Ref.

MAIN LIFT CYLINDER ASSEMBLY: Prior to S/N 36519 S/N 36519 to Present Note: Original Equipment Cylinder p/n 1682516 may have been replaced with Service Replacement Cylinder p/n 1683702. Identify p/n stamped on cylinder before ordering parts.

1 2 1 2 1 1 1

Barrel Weldment Bushing Rod Weldment Bushing Piston Head Nut, Hex Prior to S/N 36519 S/N 36519 to Present Spacer Cartridge, Valve (Pilot-Operated) Seal Kit - 4640647 Valve Cartridge, Valve (Counterbalance) Prior to January 1994 (Was p/n 4640634) January 1994 to February 1996 (Was p/n 4640771) February 1996 to Present Seal Kit - 4640938 Valve Cap Setscrew Fitting, Grease Ring, Lock O-Ring Seal Ring, Wear O-Ring Seal, Rod Wiper Plug, Pipe Compound, Locking Sealant, Pipe Primer, Locking Compound, Locking

1682238 0961458 1682517 0961458 3480142 1682193 3300322 3300297 4565231 4640647 Consult Factory

8

1 1 1 1

9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

Use 4640938 Use 4640938 4640938 2900770 1120369 3900171 2160001 Use Item 100 Use Item 100 Use Item 100 Use Item 100 Use Item 100 Use Item 100 Use Item 100 2180527 0100011 0100020 0100038 0100035

1 1 1 2 2 1 2 1 1 1 1 1 A/R A/R A/R A/R

100

2901156

1

3120680

DESCRIPTION

REV. 5/E 1/B

Seal Kit (Includes Items 12-18)

150HAX

5-13

SECTION 5 CYLINDER FIGURE 5-6. LIFT CYLINDER ASSEMBLY - TOWER

5-14

150HAX

3120680

SECTION 5 CYLINDER FIGURE 5-6. LIFT CYLINDER ASSEMBLY - TOWER ITEM #

1 1A 2

2A 3 4 5 6

PART NUMBER

QTY.

1682519

Ref

1682233 0961458

1 2 1

1682520 1682235 0961458 3480142 1682193 3300297

2 1 1 1 1

8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

4565253 4564701 4640509 2900792 2200221 1120369 3900171 2160001 Use Item 100 Use Item 100 Use Item 100 Use Item 100 Use Item 100 Use Item 100 Use Item 100 0100011 0100020 0100038 0100035

2 2 4 1 1 2 2 1 2 1 1 1 1 A/R A/R A/R A/R

100

2901156

1

7

3120680

DESCRIPTION TOWER LIFT CYLINDER ASSEMBLY

REV. C

Barrel Weldment Bushing Rod Weldment Standard S/Ns 3455 and 4275 Only Bushing Piston Head Nut, Hex Spacer, Tube Standard S/Ns 3455 and 4275 Only Cartridge, Valve (Counterbalance Non-Vented) Seal Kit - 4640509 Valve Plug, Pipe Cap Setscrew 1/2”-13NC x 1/2” Fitting, Grease Ring, Lock O-Ring Seal Ring, Wear O-Ring Seal, Rod Wiper Compound, Locking Sealant, Pipe Primer, Locking Compound, Locking Seal Kit (Includes Items 12-18)

150HAX

5-15

SECTION 5 CYLINDER FIGURE 5-7.MASTER CYLINDER ASSEMBLY

5-16

150HAX

3120680

SECTION 5 CYLINDER FIGURE 5-7. MASTER CYLINDER ASSEMBLY ITEM #

PART NUMBER

QTY.

1682332

Ref

1 1A 2 2A 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

1682333 0961369 1682335 0961501 1120108 1681322 3480134 3300273 1440142 4740377 3900170 2160002 Use Item 100 Use Item 100 Use Item 100 Use Item 100 Use Item 100 Use Item 100 Use Item 100 0100011 0100035 0100038

1 2 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 A/R A/R A/R

100

2901148

1

3120680

DESCRIPTION MASTER CYLINDER ASSEMBLY

REV. —

Barrel Weldment Bushing Rod Weldment Bushing Cap Head Piston Nut, Hex Collar Washer Setscrew 3/8”-16NC x 3/8” Fitting, Grease O-Ring T-Seal Ring, Wear O-Ring Ring, Wear Seal, Rod Wiper Compound, Locking Compound, Locking Primer, Locking Seal Kit (Includes Items 11-17)

150HAX

5-17

SECTION 5 CYLINDER FIGURE 5-8. STEER CYLINDER ASSEMBLY

5-18

150HAX

3120680

SECTION 5 CYLINDER FIGURE 5-8. STEER CYLINDER ASSEMBLY ITEM #

PART NUMBER

QTY.

DESCRIPTION

1682531 1682246

Ref. Ref. Ref.

STEER CYLINDER ASSEMBLY Standard S/Ns 3455 & 4275 Only (Not Shown)

1

1 1682532 1682247

1A

2 0961132 0961476

2

1 1682534 1682248

2A

3 4 5 6

2 0961369 0960808 1120336 1681847 3480130

1 1 1 1

4565810 4564717 7

1 3300288 3300245

8

1

9 10 11 12 13 14 15 16 17 18 19

3900170 3951404 2160002 Use Item 100 Use Item 100 Use Item 100 Use Item 100 Use Item 100 Use Item 100 Use Item 100 0100038 0100011 0100035

2 1 1 1 1 1 2 2 A/R A/R A/R

100

2901103

1

3120680

REV. A —

Barrel Weldment Standard S/Ns 3455 and 4275 Only Bushing Standard S/Ns 3455 and 4275 Only Rod Weldment Standard S/Ns 3455 and 4275 Only Bushing Standard S/Ns 3455 and 4275 Only Cap Head Piston Spacer Standard S/Ns 3455 and 4275 Only Nut, Hex Standard S/Ns 3455 and 4275 Only Setscrew Standard (3/8”-16NC x 3/8”) S/Ns 3455 and 4275 Only (1/4”-20NC x 1/2”) Fitting, Grease Wiper Seal, Rod T-Seal Ring, Wear O-Ring Seal Ring, Lock Primer, Locking Compound, Locking Compound, Locking Seal Kit (Includes Items 10-16)

150HAX

5-19

SECTION 5 CYLINDER FIGURE 5-9.TELESCOPE CYLINDER ASSEMBLY - MAIN

5-20

150HAX

3120680

SECTION 5 CYLINDER FIGURE 5-9. TELESCOPE CYLINDER ASSEMBLY - MAIN ITEM #

PART NUMBER

QTY.

1682490 1682901

Ref. Ref Ref

1

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

3120680

1 1682491 1682902 1682259 4562877 0560650 1120305 1681423 4842207 3300294 3480113 4640212 2900793 3840800 0181615 3340383 Use Item 100 Use Item 100 Use Item 100 Use Item 100 Use Item 100 Use Item 100 Use Item 100 0100011 3312202 0641812 4761800 0641605 4761600 0641607 3311601 2200221 0100020 3951405 Use Item 100 Not Used 4640210 2900793 2220414 2220515 3900170 0100038 0100035 0940047 0641408

DESCRIPTION TELESCOPE CYLINDER ASSEMBLY Prior to January 1993 January 1993 to Present

1 1 1 1 1 1 1 1 1 1 2 1 2 2 2 1 1 1 2 1 A/R 2 2 2 4 6 2 2 6 A/R 1 1

Barrel Weldment Options: Prior to January 1993 January 1993 to Present Rod Weldment Spacer, Tube Block, Rod Support Cap Head Support, Rod Nut, Hex Piston Valve, Counterbalance Seal Kit - 4640212 Valve Rod, Guide Angle Pad, Wear Ring, Lock Seal T-Seal Seal Ring, Wear Seal Wiper Compound, Locking Nut, Jam 3/4”-10NC Bolt 1/2”-13NC x 1 1/2” Lockwasher 1/2” Bolt 3/8”-16NC x 5/8” Lockwasher 3/8” Bolt 3/8”-16NC x 7/8” Nut 3/8”-16NC Plug, Pipe Sealant, Pipe Setscrew 1/4”-20NC x 5/8” Seal, Rod

1 1 2 2 1 A/R A/R 4 8

Valve, Counterbalance Seal Kit - 4640210 Valve Fitting, Straight Fitting, Cap Setscrew 3/8”-16NC x3/8” Primer, Locking Compound, Locking Bumper, Rubber (September 1992 to Present) Bolt 1/4”-20NC x 1” (September 1992 to Present)

150HAX

REV. A 2/C

5-21

SECTION 5 CYLINDER FIGURE 5-9. TELESCOPE CYLINDER ASSEMBLY - MAIN (CONTINUED) ITEM #

PART NUMBER

QTY.

42 43 44 45

4751400 4160115 2220354 2220517

8 2 2 2

Flatwasher 1/4” (September 1992 to Present) Spring, Compression (September 1992 to Present) Fitting, 45° (S/N 34994 to Present) Cap, Fitting (S/N 34994 to Present)

100

2900365

1

Seal Kit (Includes Items 14-20 and 32)

5-22

DESCRIPTION

150HAX

REV.

3120680

SECTION 5 CYLINDER FIGURE 5-9. TELESCOPE CYLINDER ASSEMBLY - MAIN (CONTINUED) ITEM #

3120680

PART NUMBER

QTY.

DESCRIPTION

150HAX

REV.

5-23

SECTION 5 CYLINDER FIGURE 5-10. TELESCOPE CYLINDER ASSEMBLY - TOWER

5-24

150HAX

3120680

SECTION 5 CYLINDER FIGURE 5-10. TELESCOPE CYLINDER ASSEMBLY - TOWER ITEM #

1 2 3 4 5 6 7 8

9 10

PART NUMBER

QTY.

1682289

Ref

1682290 1682293 1682295 3480133 3480102 1682298 1682299

1 1 1 1 1 1 1 1

Use 1120358 1120358 1120340

1 1

Use 3300299 3300299 11

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

3120680

1 Use 3300286 3300286 1682297 4564893 0560907 0560908 3534550 3534551 4340603 3841073 4220078 3340604 3340606 3340608 4640210 2900793 4640647 2900770 3312202 4752200 0641811 3311801 4751800 4761800 0641809 0641605 4761600 3931660 3951405 3900171 3951402 2200221

1 1 1 1 1 1 1 8 8 2 2 4 1 1 1 1 16 32 4 4 12 6 10 22 22 8 1 1 2 3

DESCRIPTION TELESCOPE CYLINDER ASSEMBLY

REV. C

Barrel Weldment Rod Weldment (Base End) Rod Weldment (Fly End) Piston (Base End) Piston (Fly End) Head (Base End) Head (Fly End) Cap Options: (Base End) Prior to S/N 59434 (Was P/N 1120345) S/N 59434 to Present Cap (Fly End) Nut Options (Base End): Prior to March 1992 (Was P/N 3300249) March 1992 to Present Nut Options (Fly End): Prior to March 1992 (Was P/N 3300254) March 1992 to Present Spacer, Tube (Base End) Spacer, Tube (Fly End) Block, Rod Support (Base End) Block, Rod Support (Fly End) Support, Rod (Base End) Support, Rod (Fly End) Support Weldment (Base End) Rod, Guide Stop Pad, Wear (Base End Top and Bottom) Pad, Wear (Base End Sides) Pad, Wear (Fly End Sides, Top and Bottom) Valve, Counterbalance Seal Kit - 4640210 Valve Valve, Pilot Operated Seal Kit - 4640647 Valve Nut, Jam 3/4”-10NC Flatwasher 3/4” Bolt 1/2”-13NC x 1 3/8” Nut 1/2”-13NC Flatwasher 1/2” Lockwasher 1/2” Bolt 1/2”-13NC x 1 1/8” Bolt 3/8”-16NC x 5/8” Lockwasher 3/8” Capscrew 3/8”-16NC x 3 3/4” Setscrew 1/4”-20NC x 5/8” Setscrew 1/2”-13NC x 1/2” Setscrew 1/4”-20NC x 1/4” Plug, Pipe

150HAX

5-25

SECTION 5 CYLINDER FIGURE 5-10. TELESCOPE CYLINDER ASSEMBLY - TOWER (CONTINUED) ITEM #

PART NUMBER

QTY.

40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68

Use Item 100 Use Item 100 Use Item 100 Use Item 100 Use Item 100 Use Item 100 Use Item 100 Use Item 100 Use Item 100 Use Item 100 Use Item 100 Use Item 100 Use Item 100 Use Item 100 Use Item 100 Use Item 100 Use Item 100 Use Item 100 Use Item 100 Use Item 100 0100011 0100035 3900170 2220222 0100038 3340632 3340633 Not Used 4751600

2 2 1 2 1 1 1 1 2 2 2 2 1 2 1 1 1 1 2 2 A/R A/R 1 2 A/R 1 1 8

Flatwasher (S/N 0300122313 to Present)

100

2901161

1

Seal Kit (Includes Items 40 -59)

5-26

DESCRIPTION

REV.

Ring, Lock Seal T-Seal Ring, Wear O-Ring Ring, Back-up Seal, Rod Wiper Ring, Wear Seal, Friction Ring, Lock Seal O-Ring Ring, Wear O-Ring Ring, Back-up Seal, Rod Wiper Seal, Friction Ring, Wear Compound, Locking Compound, Locking Setscrew 3/8”-16NC x 3/8” Plug, Pipe Primer, Locking Pad, Wear (Barrel Bottom) Pad, Wear (Barrel Top)

150HAX

3120680

SECTION 6 HYDRAULIC

3120680

150HAX

6-1

SECTION 6 HYDRAULIC FIGURE 6-1.STANDARD HYDRAULIC DIAGRAM (PRIOR TO S/N 137333)

6-2

150HAX

3120680

SECTION 6 HYDRAULIC

3120680

150HAX

6-3

SECTION 6 HYDRAULIC FIGURE 6-1. STANDARD HYDRAULIC DIAGRAM (PRIOR TO S/N 137333) ITEM #

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 to 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48

6-4

PART NUMBER

QTY.

DESCRIPTION

2791841

Ref.

2720366 1320031 2220763 2220377 2752328 2220478 2220630 2220642 2220710 2752246 2220681 2220834 4640033 2220590 2220270 2220820 4640197 2220415 2220428 2220429 2751443 2220582 2220347 2220261 2220749 Not Used 2220700 2220695 2751017 4640575 2220550 Not Used 2220473 2751616 2220626 2220731 2220414 2751011 2220493 2751625 2220669 2220467 2751932 2220465 2220682 2220622 2751637

2 8 2 3 1 1 1 3 3 2 1 2 1 1 2 2 2 1 6 6 1 2 2 5 1

Hose, Suction (87in/221cm Length) Clamp Fitting, 45° Fitting, Straight Hose Flange Kit Fitting, 90° Fitting, Tee Fitting, Reducer Hose Fitting, Straight Fitting, Straight Valve, Check Fitting, Straight Fitting, Reducer Fitting, 90° Valve, Check Fitting, Straight Fitting, Quick Disconnect Cap, Dust Hose Fitting, Straight Fitting, Straight Fitting, Straight Fitting, Tee

5 1 1 2 1

Fitting, Tee Fitting, Tee Hose Valve, Check Fitting Reducer

1 1 1 1 6 1 1 1 1 1 1 1 1 7 1

Fitting, 90° Hose Fitting, Reducer Fitting, 90° Fitting, Straight Hose Fitting, 90° Hose Flange Kit Fitting, 90° Hose Fitting, 90° Fitting, Tee Fitting, Straight Hose

STANDARD HYDRAULIC DIAGRAM

150HAX

REV. 23/R

3120680

SECTION 6 HYDRAULIC FIGURE 6-1. STANDARD HYDRAULIC DIAGRAM (PRIOR TO S/N 137333) (CONTINUED) ITEM #

PART NUMBER

QTY.

49 50 51 52 53 54 55 to 56 57 58 59 to 62 63 64 65 66 67 68

2220385 Not Used 2220619 Not Used 2750899 2220618 Not Used 2220416 2750977 Not Used 2220345 2751852 2220446 2751466 2220468 4640512 7009756 2750759 2750771 2220600 2220342 2220593 2220635 2220354 2750932 2220609 4565220 4565290 4565289 4565291 2220396 Not Used 2752338 2220348 2751142 2220591 2180379 2751506 2750989 2751457 2180615 0100020 Not Used 8760268 2751520 2220659 2750905 2220605 2220466

7

Fitting, Tee

5

Fitting, Straight

5 6

Hose Fitting, Straight

12 1

Fitting, 90° Hose

1 1 1 1 10 1 1 2 2 3 4 1 1 2 2 9 5 1 1 1 7

Fitting, Straight Hose Fitting, Straight Hose Fitting, Straight Valve Assembly - Fluid Controls Cartridge Hose Hose Fitting, Straight Fitting, Straight Fitting, Straight Fitting, Tee Fitting, 45° Hose Fitting, Reducer Tube Tube Tube Tube Fitting, Straight

2 4 4 2 2 2 2 1 2 A/R

Hose Fitting, Straight Hose Fitting, Straight Fitting, Modified Tee Hose Hose Hose Orifice Sealant, Pipe

4 2 3 1 5 11

Fitting, 90° (was p/n 2220507) Hose Fitting, 90° Hose Fitting, Tee Fitting, 90°

69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 to 84 85 86 87 88 89 90 91 92 93 94 95 to 96 97 98 99 100 101 102

3120680

DESCRIPTION

150HAX

REV.

6-5

SECTION 6 HYDRAULIC FIGURE 6-1. STANDARD HYDRAULIC DIAGRAM (PRIOR TO S/N 137333) (CONTINUED)

6-6

ITEM #

PART NUMBER

QTY.

103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151

2751013 2750902 2751114 2220740 2220375 2220512 2220282 2220497 2750929 4565292 4565218 4565217 2220865 Not Used 2751489 4565216 4565215 2750931 Not Used 2220470 2220654 2750933 2751465 Not Used 2751483 4565294 4565293 4565295 4565296 4565288 4565287 2750976 2220679 2751493 4640009 2220665 2751498 4100026 2751872 2752170 2751827 4563167 2751838 2220603 2220511 2751913 2751462 2752586 4640383

1 2 2 3 6 10 4 2 1 1 1 1 8

Hose Hose Hose Fitting, Tee Fitting, Straight Fitting, Union Fitting, Reducer Fitting, Straight Hose Tube Tube Tube Fitting, Straight

4 5 10 1

Hose Tube Tube Hose

6 1 1 2

Fitting, 90° Fitting, 90° Hose Hose

1 1 1 1 1 1 1 1 3 4 2 3 2 50ft/16m 1 1 1 4 2 2 6 2 2 2 2

DESCRIPTION

REV.

Hose Tube Tube Tube Tube Tube Tube Hose Fitting, Tee Hose Valve, Check Fitting, Tee Hose Sleeve, Hose Protection Hose Hose Hose Tube Hose Fitting, Straight Fitting, Union Hose Hose Hose Valve, Restrictor

150HAX

3120680

SECTION 6 HYDRAULIC FIGURE 6-1. STANDARD HYDRAULIC DIAGRAM (PRIOR TO S/N 137333) (CONTINUED) ITEM #

PART NUMBER

QTY.

152 153 154 155 156 to 157 158 159 160 161 162 163 164 165 to 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 197 198 199 200 201 202

2220816 2751421 Not Used 2220496 Not Used 1320051 Not Used 2220435 2752240 2220481 2752236 2220646 Not Used 2220407 2752242 2752249 2220250 2220235 2220711 2751010 2220673 2220727 2750773 2751899 2220596 2751494 2220238 2752376 2752377 2752933 2220362 2751439 2220504 2751406 2751123 2751150 2220399 2220372 2751111 2751162 2220417 2220374 2220237 2220373 2220733 2751638 2751893 2752331 2750766

2 2

Fitting, Straight Hose

1

Fitting, 45°

4

Clamp

4 2 2 1 2

Fitting, Straight Hose Fitting, Tee Hose Fitting, 90°

3120680

2 1 1 1 2 1 2 2 3 1 1 9 1 1 4 4 4 2 10 4 2 2 2 10 6 2 2 1 4 1 A/R 1 1 1 2 1

DESCRIPTION

REV.

Fitting, 90° Hose Hose Fitting, Reducer (Prior to S/N 56632 Only) Fitting, Plug Fitting, Tee Hose Fitting, 90° Fitting, Straight Hose Hose Fitting, 90° Hose Fitting, Plug Hose Hose Hose Fitting, Tee Hose Fitting, Tee Hose Hose Hose Fitting, Straight Fitting, Straight Hose Hose Fitting, Straight Fitting, Straight Fitting, Plug Fitting, Straight Fitting, Straight Hose Hose Hose Hose

150HAX

6-7

SECTION 6 HYDRAULIC FIGURE 6-1. STANDARD HYDRAULIC DIAGRAM (PRIOR TO S/N 137333) (CONTINUED) ITEM #

PART NUMBER

QTY.

203 204 205 206 207 208 209 210 211 212

2750776 2750891 2751398 2220702 2220670 2220400 4640216 2180479 2180752

1 1 1 1 1 1 1 2 2 1

Use 2220909 2220909 213

214 215 216 217 218 219 220 221 222

223 224 225 226 227 228 229 230 231

6-8

1 Use 2220414 2220417 2750900 4100026 2220355 2220344 2750928 2220371 2220491 2752721 2220376 2221025 2751499 2220833 4567139 2752435 2750968 2220290 2220064 2220472 2220386

1 60ft/19m 1 1 1 1 1 1 1

2 8 1 1 1 2 2 1 1

DESCRIPTION

REV.

Hose Hose Hose Fitting, Tee Fitting, Straight Fitting, Straight Valve, Flow Control Fitting, Modified Orifice (.125) Orifice (.15) Prior to S/N 56632 (was p/n 2180217) S/N 56632 to Present Fitting, Modified Prior to S/N 56632 (was p/n 2180651) S/N 56632 to Present Hose Sleeve, Hose Protection Fitting, 45° Fitting, Straight Hose Fitting, Straight Fitting, Straight Hose, Suction (36in/91.5cm Length) Fitting, Straight Options: Prior to S/N 0300122313 S/N 0300122313 to Present Hose Fitting, Reducer Tube Hose Hose Fitting, Pipe Tee Fitting, Pipe Swivel 90° Fitting, O-ring 90° Fitting, Add on 90°

150HAX

3120680

SECTION 6 HYDRAULIC FIGURE 6-1. STANDARD HYDRAULIC DIAGRAM (PRIOR TO S/N 137333) (CONTINUED) ITEM #

3120680

PART NUMBER

QTY.

DESCRIPTION

150HAX

REV.

6-9

SECTION 6 HYDRAULIC FIGURE 6-2.STANDARD HYDRAULIC DIAGRAM (S/N 137333 TO PRESENT)

6-10

150HAX

3120680

SECTION 6 HYDRAULIC

3120680

150HAX

6-11

SECTION 6 HYDRAULIC FIGURE 6-2. STANDARD HYDRAULIC DIAGRAM (S/N 137333 TO PRESENT) ITEM #

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47

6-12

PART NUMBER

QTY.

DESCRIPTION

1001107587

Ref.

2720366 1320031 2220763 2220377 2752328 2220478 2220630 2220642 2220710 2752246 2220681 2220834 4640033 2220590 2220270 2220820 4640197 2220415 2220428 2220429 2751443 2220582 2220347 2220261 2220749 2220365 2220700 2220695 2751017 4640575 2220550 2220624 Not Used 2220473 2751616 2220626 2220731 2220414 2751011 2220493 2751625 2220669 2220467 2751932 2220465 2220682 2220622

2 8 2 4 1 1 1 5 3 2 1 2 1 1 2 2 2 1 6 6 1 2 2 5 1 1 4 1 1 2 1 2

Hose, Suction (87in/221cm Length) Clamp Fitting, 45° Fitting, Straight Hose Flange Kit Fitting, 90° Fitting, Tee Fitting, Reducer Hose Fitting, Straight Fitting, Straight Valve, Check Fitting, Straight Fitting, Reducer Fitting, 90° Valve, Check Fitting, Straight Fitting, Quick Disconnect Cap, Dust Hose Fitting, Straight Fitting, Straight Fitting, Straight Fitting, Tee Fitting, 45° Fitting, Tee Fitting, Tee Hose Valve, Check Fitting Reducer Fitting, Straight

1 1 1 1 6 1 1 1 1 1 1 1 1 7

Fitting, 90° Hose Fitting, Reducer Fitting, 90° Fitting, Straight Hose Fitting, 90° Hose Flange Kit Fitting, 90° Hose Fitting, 90° Fitting, Tee Fitting, Straight

STANDARD HYDRAULIC DIAGRAM

150HAX

REV. 3/B

3120680

SECTION 6 HYDRAULIC FIGURE 6-2. STANDARD HYDRAULIC DIAGRAM (S/N 137333 TO PRESENT) (CONTINUED) ITEM #

PART NUMBER

QTY.

48 49 50 51 52 53 54 55 to 56 57 58 59 60 61 62 63 64 65 66 67 68

2751617 2220385 Not Used 2220619 Not Used 2750899 2220618 Not Used 2220416 2750977 1001110118 1001110121 2751517 2750763 2220345 2751852 2220446 2751466 2220468 4640512 7009756 2750759 2750771 2220600 2220342 2220593 2220635 2220354 2750932 2220609 4565220 4565290 4565289 4565291 2220396 Not Used 2752338 2220348 2751142 2220591 2180379 2751506 2750989 2751457 2180615 0100020 Not Used 8760268 2751520

1 7

Hose Fitting, Tee

5

Fitting, Straight

5 6

Hose Fitting, Straight

12 1 1 1 1 1 1 1 1 1 10 1 1 2 2 3 4 1 1 2 2 9 5 1 1 1 7

Fitting, 90° Hose Hose Hose Hose Hose Fitting, Straight Hose Fitting, Straight Hose Fitting, Straight Valve Assembly - Fluid Controls Cartridge Hose Hose Fitting, Straight Fitting, Straight Fitting, Straight Fitting, Tee Fitting, 45° Hose Fitting, Reducer Tube Tube Tube Tube Fitting, Straight

2 4 3 2 2 2 2 1 2 A/R

Hose Fitting, Straight Hose Fitting, Straight Fitting, Modified Tee Hose Hose Hose Orifice Sealant, Pipe

69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 to 84 85 86 87 88 89 90 91 92 93 94 95 to 96 97 98

3120680

4 2

DESCRIPTION

REV.

Fitting, 90° Hose

150HAX

6-13

SECTION 6 HYDRAULIC FIGURE 6-2. STANDARD HYDRAULIC DIAGRAM (S/N 137333 TO PRESENT) (CONTINUED) ITEM #

PART NUMBER

QTY.

99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147

2220659 2750905 2220605 2220466 2751013 2750902 2751114 2220740 2220375 2220512 2220282 2220497 2750929 4565292 4565218 4565217 2220865 Not Used 2751489 4565216 4565215 2750931 Not Used 2220470 2220654 2750933 2751465 Not Used 2751483 4565294 4565293 4565295 4565296 4565288 4565287 2750976 2220679 2751493 4640009 2220665 2751498 4100026 2751872 2752170 2751827 4563167 2751838 2220603 2220511

3 1 5 7 1 2 2 3 5 10 4 2 1 1 1 1 8

Fitting, 90° Hose Fitting, Tee Fitting, 90° Hose Hose Hose Fitting, Tee Fitting, Straight Fitting, Union Fitting, Reducer Fitting, Straight Hose Tube Tube Tube Fitting, Straight

4 5 10 1

Hose Tube Tube Hose

6 1 1 2

Fitting, 90° Fitting, 90° Hose Hose

6-14

1 1 1 1 1 1 1 1 3 4 2 3 2 50ft/16m 1 1 1 4 2 2 6

DESCRIPTION

REV.

Hose Tube Tube Tube Tube Tube Tube Hose Fitting, Tee Hose Valve, Check Fitting, Tee Hose Sleeve, Hose Protection Hose Hose Hose Tube Hose Fitting, Straight Fitting, Union

150HAX

3120680

SECTION 6 HYDRAULIC FIGURE 6-2. STANDARD HYDRAULIC DIAGRAM (S/N 137333 TO PRESENT) (CONTINUED) ITEM #

PART NUMBER

QTY.

148 149 150 151 152 153 154 155 156 to 159 160 161 162 163 164 165 to 166 167 168 to 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 197 198 199 200 201 202 203

2751913 2751462 2752586 4640383 2220816 2751421 Not Used 2220496 Not Used 2220435 2752240 2220481 2752236 2220646 Not Used 2220407 Not Used 2220711 2751010 2220673 86561326 2750773 2751899 2220596 2751494 2220238 2752376 2752377 2752933 2220362 2751439 2220504 2751406 2751123 2751150 2220399 2220372 2751111 2751162 2220417 Not Used 2220237 2220373 2220733 2751638 2751893 2752331 2750766 2750776

2 2 2 2 2 2

Hose Hose Hose Valve, Restrictor Fitting, Straight Hose

1

Fitting, 45°

1 2 2 1 2

Fitting, Straight Hose Fitting, Tee Hose Fitting, 90°

1

Fitting, 90°

1 2 2 3 1 1 13 1 1 4 4 4 2 10 4 2 2 2 10 6 2 2 1

Fitting, Tee Hose Fitting, 90° Fitting, Straight Hose Hose Fitting, 90° Hose Fitting, Plug Hose Hose Hose Fitting, Tee Hose Fitting, Tee Hose Hose Hose Fitting, Straight Fitting, Straight Hose Hose Fitting, Straight

1 10 1 1 1 2 1 1

Fitting, Plug Fitting, Straight Fitting, Straight Hose Hose Hose Hose Hose

3120680

DESCRIPTION

150HAX

REV.

6-15

SECTION 6 HYDRAULIC FIGURE 6-2. STANDARD HYDRAULIC DIAGRAM (S/N 137333 TO PRESENT) (CONTINUED) ITEM #

PART NUMBER

QTY.

204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 223 224 225 226 227 228 229 230 231 232

2750891 2751398 2220702 2220670 2220400 4640216 2180479 2180752 2220909 2220417 2750900 4100026 2220355 2220344 2750928 2220371 2220491 2752721 2221025 2751499 2220811 4567139 2752435 2750968 2220290 2220064 2220472 2220386 2751104

1 1 1 1 1 1 2 2 1 1 1 60ft/19m 1 1 1 1 1 1 1 2 8 1 1 1 2 2 5 1 1

6-16

DESCRIPTION

REV.

Hose Hose Fitting, Tee Fitting, Straight Fitting, Straight Valve, Flow Control Fitting, Modified Orifice (.125) Orifice (.150) Fitting, Modified Hose Sleeve, Hose Protection Fitting, 45° Fitting, Straight Hose Fitting, Straight Fitting, Straight Hose, Suction (36in/91.5cm Length) Fitting, Straight Hose Fitting, Reducer Tube Hose Hose Fitting, Pipe Tee Fitting, Pipe Swivel 90° Fitting, O-ring 90° Fitting, Add on 90° Hose

150HAX

3120680

SECTION 6 HYDRAULIC FIGURE 6-2. STANDARD HYDRAULIC DIAGRAM (S/N 137333 TO PRESENT) (CONTINUED) ITEM #

3120680

PART NUMBER

QTY.

DESCRIPTION

150HAX

REV.

6-17

SECTION 6 HYDRAULIC FIGURE 6-3. HYDRAULIC DIAGRAM LIST ITEM #

6-18

PART NUMBER

QTY.

DESCRIPTION

REV.

Ref.

Note: Diagrams with asterisk (*) are shown in the preceding pages. Information on Diagrams not shown are available from JLG Service/Parts Departments.

0252744

Ref.

Power Tool Hydraulic Diagram

2791841* 1001107587*

Ref. Ref. Ref.

Standard Hydraulic Diagram Prior to S/N 0300137333 S/N 0300137333 to Present

2791845 1001110253

Ref. Ref. Ref.

Standard Hydraulic Schematic Prior to S/N 0300137333 S/N 0300137333 to Present

150HAX

3120680

SECTION 7 ELECTRICAL

3120680

150HAX

7-1

SECTION 7 ELECTRICAL FIGURE 7-1. ELECTRICAL DIAGRAM LIST ITEM #

PART NUMBER

QTY.

DESCRIPTION

Ref.

Note: Diagrams with asterisks (*) are shown in the following pages. Diagrams not shown are available from the JLG Service Department.

3740049 3990010 1060341

Ref. Ref. 1 1 11ft/3.4m Ref. 1 3 8ft/2.5m Ref. Ref. 1 1 11ft/3.4m

4931740

Ref.

BEACON ELECTRICAL DIAGRAM

Ref. Ref.

4932638/1282091

3740049 3990010 1060341 4932640/1282091

3740049 3990010 1060341 0253077 4932638/1282091

ALARM ELECTRICAL DIAGRAMS Back-up Alarm Relay Diode 6 Amp Cable, Electrical - 16/2 Motion Alarm Relay Diode 6 Amp Cable, Electrical - 16/2 Tilt Alarm (Japanese/ ANSI / CSA Spec) Travel Alarm Relay Diode 6 Amp Cable, Electrical - 16/2

1060392 1060393 1060394 1060395

95ft/29.3m

1060392 1060393 1060394 1060395 1060016

103ft/31.4m

111ft/34m

BOOM ELECTRICAL COMPONENTS Main Boom Cable, Electrical - 16/36 Cable, Electrical - 10/3 (AC Power) Cable, Electrical - 10/4 (Power Feed) Cable, Electrical - 16/4 (Intercom) Tower Boom Cable, Electrical - 16/36 Cable, Electrical - 10/3 (AC Power) Cable, Electrical - 10/4 (Power Feed) Cable, Electrical - 16/4 (Intercom) Cable, Electrical - 16/3 (End of Travel)

0270815 2920110 2920113 3250585 4360199 4460374 3740080 4360287 3990010

Ref. 2 2 1 1 1 1 1 1

BRAKE LIGHTS ELECTRICAL DIAGRAM Head Light Stop/Tail Light Nameplate, Switch Switch, Toggle Plug, Bosch Relay Relay Fuse - 15 Amp Diode, 6 Amp

4932510/1281846

Ref. 1 1 1 1

DRIVE/STEER CUTOUT ELECTRICAL DIAGRAM (OPTIONAL) Harness Assembly - Drive/Steer Cutout Harness Assembly - Other Function Cutout Harness Assembly - Drive/Steer Cutout Harness Assembly - Function Enable

95ft/29.3m 95ft/29.3m 95ft/29.3m

Ref.

4921429 4921430 4921431 4921433

7-2

REV.

103ft/31.4m 103ft/31.4m 103ft/31.4m

150HAX

3120680

SECTION 7 ELECTRICAL ITEM #

PART NUMBER

QTY.

0258227 2920026 2920029 4360157 4360065 3740049 1060341 0270856 4360157 4360182 3740049 3990010

Ref. Ref. 1 1 1 1 1 15ft/4.6m Ref. 1 1 1 1

4932407 4921347 4460418 4460419 4460461 4460459 4460460 4460458 4460457

Ref. 1 4 24 1 1 1 13 13

FRAME ELECTRICAL DIAGRAMS Harness Assembly - Axle/Jacks/Steer Connector 6 Position Socket, Female Connector, Male - 6 Position Connector, Male - 3 Position Connector, Male - 4 Position Seal, Terminal Sleeve, Terminal

0255068 2920110 2920113 3250585 4360199 4460374 3740080 4360287 1060330

Ref. 2 2 1 1 1 1 1 50ft/15.3m

HEADLIGHT/TAILLIGHT ELECTRICAL DIAGRAMS Headlight Taillight Nameplate, Switch Switch, Toggle Plug, Bosch Relay Relay Fuse - 15 Amp Cable, Electrical - 16/3

4932420 4933271 1060341

Ref. Ref. Ref. 12ft/3.7m

INTERCOM ELECTRICAL DIAGRAM OPTIONS: PRIOR TO S/N 69948 S/N 69948 TO PRESENT Cable, Electrical - 16/2

4932635

Ref.

JAPANESE MODIFICATION ELECTRICAL DIAGRAM (BOOM MOUNTED)

Ref.

JUNCTION BOX ELECTRICAL DIAGRAM OPTIONS: (BOOM MOUNTED) Prior to S/N 61098 S/N 61098 to Present

4932405 4933173

3120680

Ref. Ref.

DESCRIPTION

REV.

ENGINE DISTRESS ELECTRICAL DIAGRAM OPTIONS: Prior to S/N 61098 Lamp, Indicator - Red Bulb, Light Switch, Temperature Switch, Oil Pressure Relay Cable, Electrical - 16/2 S/N 61098 to Present Switch, Water Temperature Switch, Oil Pressure Relay Diode, 6 Amp

150HAX

7-3

SECTION 7 ELECTRICAL ITEM #

PART NUMBER

QTY.

4932404 3990010

Ref. 5 15ft/4.6m

Use 1060016 1060016 1060012

8ft/2.4m

0252744

Ref.

PLATFORM HYDRAULIC TOOL CIRCUIT ELECTRICAL DIAGRAM

4932668 0140031 4360164

Ref. 1 1

PLATFORM SOFT BOUNCE ELECTRICAL DIAGRAM Alarm Breaker, Circuit - 5 Amp

Ref. Ref. Ref.

REMOTE CONTROL BOX ELECTRICAL DIAGRAM PRIOR TO S/N 103758 S/N 103758 TO PRESENT Cable, Electrical - 16/30 Plug, Connector - 6 Position Pin, Male Diode 6 Amp Condenser

4932406 4933390 1060516 4460265 4460227 3990010 1540002 4932405 3990010 4921348 4921350 4921351

7-4

DESCRIPTION

25 ft/7.6 m

5 32 2 1 Ref. 8 1 1 1 1

REV.

PLATFORM ELECTRICAL DIAGRAM Diode - 6 Amp Cable, Electrical - 16/3 Prior to S/N 54965 (Was P/N 1060300) S/N 54965 to Present Cable, Electrical - 12/4

STANDARD ELECTRICAL DIAGRAM (PRIOR TO S/N 61098) Diode - 6 Amp Harness Assembly Harness Assembly - Bang-Bang Valve Harness Assembly - Prop & Drive Valve Harness Assembly - Engine Options: Prior to January 2000 January 2000 to S/N 103758 S/N 103758 to Present Resistor Diode 6 Amp Harness Assembly - Relay & Battery Cable, Electrical - 16/3

4921352 4922368 4923480 3730003 3990010 4921353 1060016

1 1 1 26ft/8m

4933174

Ref.

STANDARD ELECTRICAL DIAGRAM (S/N 61098 TO PRESENT)

1870014 1870012 1870136* 1870233*

Ref. Ref. Ref. Ref. Ref.

STANDARD ELECTRICAL SCHEMATIC All Machines except Japanese Spec (Prior to S/N 55775) Japanese Spec Machines Only (Prior to S/N 55775) All Machines (S/N 55775 to S/N 103758) All Machines (S/N 103758 to Present)

0253987 0271329 0254748

Ref. Ref. Ref. Ref. Ref.

WORKLIGHTS ELECTRICAL DIAGRAMS Without Platform Bumpers Options: Prior to S/N 55775 S/N 55775 to Present With Platform Bumpers

150HAX

3120680

SECTION 7 ELECTRICAL ITEM #

3120680

PART NUMBER

QTY.

DESCRIPTION

150HAX

REV.

7-5

SECTION 7 ELECTRICAL FIGURE 7-2.ELECTRICAL SCHEMATIC (S/N 61811 TO S/N 103758)

7-6

150HAX

3120680

SECTION 7 ELECTRICAL

1870

3120680

150HAX

7-7

SECTION 7 ELECTRICAL FIGURE 7-3. ELECTRICAL SCHEMATIC (S/N 103758 TO PRESENT)

7-8

150HAX

3120680

SECTION 7 ELECTRICAL

1870233 B

3120680

150HAX

7-9

SECTION 7 ELECTRICAL

7-10

150HAX

3120680

SECTION 7 ELECTRICAL

1870233 B

3120680

150HAX

7-11

SECTION 7 ELECTRICAL

1870233 B

7-12

150HAX

3120680

SECTION 8 DECALS

3120680

150HAX

8-1

SECTION 8 DECALS FIGURE 8-1.DECALS INSTALLATION (PRIOR TO S/N 103758)

8-2

150HAX

3120680

SECTION 8 DECALS FIGURE 8-1. DECALS INSTALLATION (PRIOR TO S/N 103758) ITEM #

1 2 3 4 5

6 7 8

PART NUMBER

QTY.

DESCRIPTION

0257251 0252041 0257267 0271082

Ref. Ref. Ref. Ref.

STANDARD DECAL INSTALLATIONS Common Decals ANSI Spec Decal Installation - JLG

Not Available 1700584 1701509 3251813

1 1 1 1 A/R 2 2 2 0 1 4 2

Use 1702612 Use 1702612 1702612 Not Required 3252347 3820001 Use 1702294 1702294

9

10 11 12 13 14 15 16

17 18 19 20 21 22

23 24 25 26

27 28 29 30

3120680

4 Use 1702277 1702277* 1701501 1701505 1701504 1701500 1701499 1701703

4 1 1 4 4 94ft/28.7m

2 Use 1702284 1702284* 0641408 1060279 3311405 4751400 0860520 Use 1702292 1702292* 1701488 Not Used 1700037* Use 1702153 1702153* Not Used 3251243* 0961127 0100010

1 1 A/R A/R 1 3

2 6 1 1

1 1 A/R

REV. 1 11 2 1

Nameplate - Serial Number Decal - Patent Decal - Manual Decal - USA (Located on Right Side) Decal - Attach Lanyard Options: Prior to May 1994 (was p/n 1700477) May 1994 to August 1995 (was p/n 1702776) August 1995 to S/N 29302 S/N 29302 to S/N 103758 Nameplate - Footswitch (Part of Footswitch Assy) Rivet Decal - No Hands Options: Prior to May 1994 (was p/n 1700476) May 1994 to S/N 103758 Decal - Crushing Options: Prior to May 1994 (was p/n 1700585) May 1994 to S/N 103758 Decal - Arrow Decal - Fuel Decal - Hydraulic Oil Decal - Tie Down /Lift Up Decal - Don’t Tie Down /Lift Up Decal, Stripe Decal - Crushing Options: Prior to May 1994 (was p/n 1700640) May 1994 to S/N 103758 Bolt 1/4”-20NC x 1” Cable, Lanyard Locknut 1/4”-20NC Flatwasher 1/4” Box, Manual Storage Decal - Electrocution Options: Prior to May 1994 (was p/n 1700580) May 1994 to S/N 103758 Decal - 150HAX Decal - JLG Decal - Ground Control Decal - Inspection Options: Prior to May 1994 (was p/n 1700593) May 1994 to S/N 103758 Nameplate - 120V (Located on Right Side) Bushing (Located on Right Side) Adhesive (Not Shown)

150HAX

8-3

SECTION 8 DECALS FIGURE 8-1. DECALS INSTALLATION (PRIOR TO S/N 103758) (CONTINUED) ITEM #

PART NUMBER

QTY.

DESCRIPTION

31 32 33 34 35

1701502 1701503 1701522 1701527 3380396

1 1 1 1 2

36 37 38 39

3960417 4420039 1701436*

17ft/5.2m 36ft/11m 1 1

Decal - High Oil Level Decal - Low Oil Level Decal - Fan (Located on Right Side Inside Door) Decal - Reach Diagram Panel, Dampening Material (Located on Right Side) (Prior to May 1995 Only) Seal, Door Tape, Safety Tread Decal - Hydraulic Hand Pump Decal - Manual Descent Options: Prior to December 1992 (was p/n 1701467) December 1992 to S/N 103758 Flex-Trim

40 41 to 46 47 48 49 50

Use 1701895 1701895* 4060805 Not Used 1701428 1701427 1701426 3380403

51 52 53

1702300 1702282* Not Available

8 1 1

54 to 55 56 57

Not Used 1702966* 3252762

1 2

2900802

1

0252312

Ref.

101

4ft/1.2m 1 1 1 2

1 Use 3536671 3536671

102

103 104

8-4

1 3252144 3252369* 3820001 3820019

6 4

REV.

Decal - #1 (May 1992 to S/N 103758) Decal - #2 (May 1992 to S/N 103758) Decal - #3 (May 1992 to S/N 103758) Panel, Dampening Material (Located on Right Side) (May 1992 to May 1995 Only) Decal - Tie Down (May 1994 to S/N 103758) Decal - Warning (May 1994 to S/N 103758) Decal - Bar Code (August 1995 to S/N 103758) (Located on Right Side) Decal - Unrestricted Capacity (S/N 36511 to S/N 103758) Decal - Lifting Diagram (S/N 55775 to S/N 103758) —————————— Decal Kit (Includes Item s with *Asterisk) CAUTION/DANGER PLACARD INSTALLATION

C

Plate, Placard Mounting Prior to March 1993 (was p/n 530997& 3534468) March 1993 to S/N 103758 Nameplate - Caution/Danger Prior to May 1994 May 1994 to S/N 103758 Rivet (Prior to May 1994 Only) Rivet

150HAX

3120680

SECTION 8 DECALS FIGURE 8-1. DECALS INSTALLATION (PRIOR TO S/N 103758) (CONTINUED) ITEM #

3120680

PART NUMBER

QTY.

DESCRIPTION

150HAX

REV.

8-5

SECTION 8 DECALS FIGURE 8-2.DECALS INSTALLATION (S/N 103758 TO PRESENT) 15

42 11 16

12

24

24

9

23

46

42 16

23

24

2 26

24

4 9

1 7

22

15

22

28

15

46

29 30

MID RAIL REF.

55

53

NOTE: FOR EURO-SPEC MACHINES REMOVE DECAL SUPPLIED WITH FOOTSWITCH AND REPLACE WITH ITEM #6.

33 14

ALT. LOCATION

51

6

58 20 19

5

8

44 56

10

45 41 NOTE: ALTERNATE VIEW FOR DUTCH UNITS ONLY.

31

46

41 57 25

32

37

52 27 9

TANK REF. 34 45 51

8-6

13

46 54

42

42 43 9

21 20 3 19 18 40 17 38 47 48 49 39 16

22

150HAX

3120680

SECTION 8 DECALS FIGURE 8-2. DECALS INSTALLATION (S/N 103758 TO PRESENT) ITEM #

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 to 43 44 45 to 46 47

3120680

PART NUMBER

QTY.

DESCRIPTION

0257251 0252041 0275915 0271082

Ref. Ref. Ref. Ref.

STANDARD DECAL INSTALLATIONS Common Decals ANSI Spec Decal Installation - JLG

Not Available 1700584 1701509 3251813 1704277 3252347 3820001 1702868 1703953 1701501 1701505 1701504 1701500 1701499 1701703 1703804 0641408 1060279 3311405 4751400 0860520 1703805 1701488 1700981 1700037 1702153* Not Used 3251243 0961127 0100010 1701502 1701503 1703162 1701527 Not Used 3960417 4420039 1701436 1701895 4060805 Not Used 1703797 Not Used 1701428

1 1 1 1 2 1 4 2 4 4 1 1 4 4 3 1 1 7 10 1 3 2 6 1 1

Nameplate - Serial Number Decal - Patent Decal - Manual Decal - USA (Located on Right Side) Decal - Attach Lanyard Nameplate - Footswitch (Part of Footswitch Assy) Rivet Decal - No Hands Decal - Crushing Decal - Arrow Decal - Fuel Decal - Hydraulic Oil Decal - Tie Down /Lift Up Decal - Don’t Tie Down /Lift Up Decal, Stripe Decal - Crushing Bolt 1/4”-20NC x 1” Cable, Lanyard Locknut 1/4”-20NC Flatwasher 1/4” Box, Manual Storage Decal - Electrocution Decal - 150HAX Decal - JLG Decal - Ground Control Decal - Inspection

1 1 A/R 1 1 1 1

Nameplate - 120V (Located on Right Side) Bushing (Located on Right Side) Adhesive (Not Shown) Decal - High Oil Level Decal - Low Oil Level Decal - Fan (Located on Right Side Inside Door) Decal - Reach Diagram

94ft/28.7m

11ft/3.4m 36ft/11m 1 1 4ft/1.2m

REV. 2 12 1 2

Seal, Door Tape, Safety Tread Decal - Hydraulic Hand Pump Decal - Manual Descent Flex-Trim

1

Decal - Warning/Danger Platform

1

Decal - #1

150HAX

8-7

SECTION 8 DECALS FIGURE 8-2. DECALS INSTALLATION (S/N 103758 TO PRESENT) (CONTINUED)

8-8

ITEM #

PART NUMBER

QTY.

DESCRIPTION

48 49 50 51 52 53 54 55 56 57 58 59

1701427 1701426 Not Used 1702300 1705336 Not Available Not Used 1703456 1704096 1707014 0641406 3577143

1 1

Decal - #2 Decal - #3

8 1 1

Decal - Tie Down Decal - Warning Inspection Decal - Bar Code (Located on Right Side)

4 1 1 2 1

Decal - Wheel Load Decal - Warning Dual Capacity Decal - Warning Dual Capacity Bolt 1/4”-20NC x 3/4” Plate, Decal

150HAX

REV.

3120680

SECTION 9 RECOMMENDED SERVICE PARTS STOCK MODEL 150HAX The following list will service one machine (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.

Part Number

Description STANDARD PARTS

4360202 7000418 7000548 4360306 7000417 7002450 7012339 7003647 7008829 7008828 3740067 3740059 7003655 8274022 1660198 1340046 2120104 2120107 3740049 4360212 4360216 4360469 2860030 3740057 3740058 1600353 4360475 4360199 4360274 4360476 7006153 70002008 7006180 7006191 70002010 2940006 4360092 4360200 1600352 4360209 4360232 3990010

3120680

Qty./Machine Ref.

Switch, Toggle (Figures 1-8, 2-19 & 4-5) Coil (Figures 1-9, 1-10, 2-2 & 2-3) Coil (Figure 2-1) Sensor, Level (Figure 2-1) Coil (Figure 2-2) Coil (Figure 2-3) Coil (Figures 2-4 & 2-5) Coil (Figure 2-4) PC Board, Adeco (Figure 2-13) Cable, Throttle (Figure 2-13) Relay (Figure 2-13) Relay (Figure 2-13) Element, Air Cleaner (Figure 2-13) Filter/Strainer, Fuel (Figure 2-13) Coupling, Pump (Figure 2-14) Breather, Hydraulic Tank (Figure 2-17) Element, Filter (Figure 2-17) Element Filter (Figure 2-17) Relay (Figures 2-18, 2-19, 4-5 & 7-1) Breaker, Circuit (Figure 2-18) Breaker, Circuit (Figure 2-18) Switch, Toggle (Figure 2-18) Key, Replacement (Figure 2-18) Relay (Figure 2-18) Relay (Figures 2-18 & 4-5) Controller (Figures 2-19 & 4-5) Switch, Mushroom (Figures 2-19 & 4-5) Switch, Toggle (Figure 2-19) Switch, Push Button (Figures 2-19 & 4-5) Contact, Switch Block (Figures 2-19 & 4-5) Powertrack 1ft Section (Gemco) (Figure 3-2) Powertrack 1ft Section (Gortrac) (Figure 3-2) Pin Kit - Powertrack (Figures 3-2 & 3-3) Powertrack 1ft Section (Gemco) (Figure 3-3) Powertrack 1ft Section (Gortrac) (Figure 3-3) Latch (Figure 4-1) Switch, Toggle (Figure 4-5) Switch, Toggle (Figure 4-5) Controller (Figure 4-5) Breaker, Circuit (Figure 4-5) Breaker, Circuit (Figure 4-5) Diode (Figure 7-1)

150HAX

1 1 1 1 1 1 1 1 1 1 1 1 1 Dozen 1 Dozen 1 1 4 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2

9-1

SECTION 9 RECOMMENDED SERVICE PARTS STOCK MODEL 150HAX The following list will service one machine (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.

Part Number

Description VARIABLE PARTS

4360277 7004368 7000558 4360301 4360266 4360031

9-2

Qty./Machine Ref.

Switch, Limit (Figures 1-1 & 4-4) Coil (Hydraforce Version) (Figures 1-8 & 2-1) Coil (FPS Version) (Figures 1-8 & 2-1) Switch, Limit (Figure 3-5) Switch, Limit (Figure 3-5) Footswitch (Figure 4-4)

150HAX

1 1 1 1 1 1

3120680

SECTION 10 SPECIAL OPTIONS Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department.

FIG & ITEM #

PART NUMBER

10-1

DESCRIPTION

Ref.

MISCELLANEOUS SPECIAL OPTIONS

1001116652

Ref.

1/2” - Airline to Platform Installation

0255067

Ref.

Boom Wipers Installation

0270815

Ref.

Brake Lights Installation

0256789

Ref.

Camera Mount Assembly

0254403

Ref.

Cylinder Bellows Installation

1702788

Ref. 1 1 Ref. Ref.

Decal Installations Options: Decal - Biodegradable Hydraulic Fluid (All except German Spec) Decal - Biodegradable Hydraulic Fluid (German Spec Only) Decals - Head & Engquist Equipment L.L.C (H&E) Decals - Japanese Spec

1001116641 1001116642 1001134414

1 1 Ref. Ref. Ref. Ref. Ref.

Decal - Lanyard Attach (GM K-1 Spec) Decal - Prop 65 Warning (California Spec) Decals - Sunbelt Spec Decal - Telematics (ClearSky) Options: ANSI Spec (Prior to S/N 147773) CSA Spec (Prior to S/N 147773) ANSI, Australian, & CSA Spec (S/N 147773 to Present)

1001148902 1001148903 1001148904 1001148905 1001148906

Ref. Ref. Ref. Ref. Ref. Ref.

Electrical Connector Kits Amp/Tyco Electrical Connector Kit Deutsch DT Electrical Connector Kit Deutsch HD Electrical Connector Kit Packard Electrical Connector Kit Various Electrical Connectors Kit

1001110985 1001109674 1001110135

Ref. Ref. Ref. Ref.

Filter Kits Combined Filter Kit (Includes p/ns 1001109674 & 1001110135) Boom Hydraulic & Air Filter Kit Engine Fuel & Oil Filter Kit

0255068

Ref.

Headlight and Taillight Installation

2300014 2300027 2300021 2300029

Ref. Ref. Ref. Ref. Ref.

Hydraulic Fluids Options: Mobil 424 Mobil 224H Bio Union Carbide Ucon HP5046 Fire Resistant Mobil EAL ISO 46 Bio

1703479 0274542 0253268/ 0252042/1281638 1703175 1702962 0271087

3120680

QTY.

150HAX

REV.

10-1

SECTION 10

SPECIAL OPTIONS

Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department.

FIG & ITEM #

10-2

PART NUMBER

QTY.

DESCRIPTION

0258227

Ref.

Engine Distress System Installation

0270723

Ref.

Platform Amber Beacon Installation

0251203 0252054

Ref. Ref. Ref.

Platform Console Cover Installations Yellow Black

0272963

Ref.

Platform Load Sensing Installation

0254462 4360057

Ref. 1

Platform Soft Bounce System Installation Switch, Limit

0254950

Ref.

Platform Soft Touch System

0252744

Ref.

Power Tool (Hydraulic) Circuit Installation

Ref. Ref.

Telematic (ClearSky) Installation Note: Refer to Manual Supplement p/n 3128499 for available replacement parts.

1001114663 1001132731 1001114665

Ref. Ref. Ref.

0257728

Ref.

Tube Rack

1001116653 1001116654

Ref. Ref.

Single Weld Lead Installation Single Weld Lead/1/2” - Airline Installation

REV.

ANSI Spec Australian Spec CSA Spec

150HAX

3120680

SECTION 11 PARTS NUMBER INDEX

Part Number 0060023 0080098 0080099 0080115 0080164 0100001 0100009 0100010 0100011

0100019 0100020

0100021 0100035

0100038

0140001 0140019 0140026 0140031 0140032 0181615 0235238 0236758 0237963 0250611 0251203 0251549 0251589 0251590 0251606 0251612 0251626 0251804 0251874 0251875 0251881 0251883 0251884 0251885 0251905 0251906 0251911 0251919 0251920 0251941 0251946 0251955

3120680

Page

.............. 2-43, 2-48 .................. 4-3, 4-8 .................. 4-3, 4-7 .............. 2-45, 2-47 ....................... 2-51 .....2-64, 4-17, 4-19 ....................... 2-21 .................. 8-3, 8-7 . 1-7, 1-26, 2-21, 241, 2-48, 2-71, 2-72, 3-4, 3-7, 313, 4-19, 5-3, 57, 5-9, 5-13, 515, 5-17, 5-19, 5-21, 5-26 2-21, 2-41, 4-4, 4-8 2-43, 2-44, 2-47, 248, 2-59, 5-3, 59, 5-13, 5-15, 521, 6-5, 6-13 .................. 4-4, 4-8 5-3, 5-7, 5-9, 5-11, 5-13, 5-15, 5-17, 5-19, 5-21, 5-26 5-3, 5-7, 5-9, 5-13, 5-15, 5-17, 5-19, 5-21, 5-26 ......................... 2-4 ....................... 4-17 ....................... 4-17 ......................... 7-4 ......................... 2-5 ....................... 5-21 .................. 4-3, 4-7 ................ 3-7, 3-10 ....................... 4-13 ....................... 2-41 ....................... 10-2 ....................... 2-21 ......................... 1-7 ......................... 1-7 ......................... 3-4 ....................... 2-41 ....................... 2-21 ................ 3-7, 3-10 ......................... 1-4 ......................... 1-3 ....................... 1-26 ......................... 3-3 ....................... 3-19 ......................... 3-3 ....................... 2-43 ....................... 2-43 .....2-65, 2-68, 2-72 .............. 2-59, 2-60 ....................... 2-71 ....................... 2-71 ......................... 1-7 ................ 1-25, 2-3

Part Number 0251981 0252036 0252037 0252040 0252041 0252042 0252043 0252044 0252054 0252060 0252061 0252066 0252210 0252211 0252268 0252312 0252744 0252773 0253077 0253268 0253550 0253809 0253827 0253987 0254401 0254403 0254436 0254462 0254748 0254950 0255067 0255068 0256693 0256695 0256789 0257251 0257267 0257365 0257366 0257416 0257728 0258227 0258626 0258964 0270229 0270328 0270341 0270342 0270343 0270723 0270815 0270856 0271057 0271082 0271087 0271329 0272937 0272963 0273688

Page

......................... 2-4 ....................... 2-21 ......................... 4-3 ....................... 2-22 .................. 8-3, 8-7 ....................... 10-1 ......................... 2-4 ....................... 4-13 ....................... 10-2 ....................... 2-51 .............. 2-48, 2-51 ..... 3-10, 3-14, 4-19 ....................... 4-14 ....................... 4-14 ......................... 1-4 ......................... 8-4 ....... 6-18, 7-4, 10-2 ......................... 2-5 ................ 4-17, 7-2 ....................... 10-1 ....................... 4-20 ......................... 3-3 ......................... 1-3 ................ 4-13, 7-4 ......................... 1-3 ....................... 10-1 ....................... 4-17 ....................... 10-2 ................ 4-13, 7-4 ....................... 10-2 ....................... 10-1 ................ 7-3, 10-1 ....................... 4-19 ..... 3-10, 3-14, 4-19 ....................... 10-1 .................. 8-3, 8-7 ......................... 8-3 ....................... 2-60 ....................... 2-60 ......................... 3-3 ....................... 10-2 ................ 7-3, 10-2 ....................... 2-60 ......................... 1-4 ......................... 1-7 ....................... 2-21 ......................... 3-3 ......................... 3-3 ......................... 1-4 ....................... 10-2 ................ 7-2, 10-1 ......................... 7-3 ....................... 2-65 .................. 8-3, 8-7 ....................... 10-1 ................ 4-13, 7-4 .................. 4-3, 4-7 ....................... 10-2 ....................... 2-47

Part Number 0274542 0275915 0340003 0360372 0361027 0362048 0362050 0362051 0362206 0362957 0400002 0400003 0400020 0440120 0440134 0440135 0440162 0440183 0440198 0560644 0560650 0560907 0560908 0560962 0560971 0560972 0560973 0560974 0560975 0560980 0561117 0561273 0620106 0630003 0630347 0630370 0630374 0630383 0630427 0630446 0630534 0641404

0641405 0641406 0641408

0641410 0641412 0641414 0641504 0641506 0641507 0641508 0641510

150HAX

Page

....................... 10-1 ......................... 8-7 ..............2-45, 2-47 ......................... 3-8 ..............2-44, 2-47 ......................... 1-4 ......................... 1-3 ......................... 1-3 ..............2-45, 2-47 ......................... 3-4 ..............2-44, 2-47 ..............2-43, 2-47 ..............2-43, 2-47 ..................4-3, 4-8 ..................4-3, 4-7 ..................4-4, 4-8 ......................... 1-5 ......................... 1-5 ....................... 2-21 ....................... 3-10 ....................... 5-21 ....................... 5-25 ....................... 5-25 ....................... 3-13 ....................... 3-13 ......................... 1-3 ......................... 1-3 ......................... 1-3 ......................... 1-3 ......................... 3-7 ......................... 1-4 ......................... 3-7 ....................... 2-41 ..............2-44, 2-47 ....................... 3-10 ..............2-44, 2-47 ....................... 3-10 ....................... 2-71 ....................... 3-19 ......................... 3-9 ....................... 5-11 . 2-45, 2-47, 3-9, 314, 4-3, 4-7, 420 ....................... 2-72 . 1-4, 1-26, 2-41, 243, 2-71, 8-8 1-3, 2-5, 2-44, 2-47, 4-3, 4-7, 4-13, 420, 5-21, 8-3, 87 ....................... 2-71 ......................... 2-4 ....................... 4-13 ......................... 3-9 ..................1-5, 3-4 ..............2-45, 2-47 ................2-4, 4-18 ......................... 3-9

Part Number 0641511 0641512 0641514 0641516 0641518 0641522 0641605 0641606 0641607 0641608

0641609 0641610 0641612

0641614 0641616 0641617 0641622 0641624 0641626 0641636 0641644 0641714 0641807 0641808 0641809 0641810 0641811 0641812 0641814 0641836 0641852 0642016 0642020 0642022 0642032 0642216 0642218 0652014 0681832 0682214 0682418 0701014 0701214 0701215 0720803 0721003 0721006 0721016 0731003 0741504 0741605 0750806 0751006

Page

.................. 2-4, 4-7 ....................... 2-41 ......................... 4-7 ......................... 2-3 ......................... 2-3 ......................... 2-3 2-51, 3-8, 5-21, 5-25 ......... 2-48, 3-4, 3-8 ................ 1-3, 5-21 .1-4, 2-3, 2-4, 2-41, 2-44, 2-47, 2-51, 3-4, 3-9, 3-14, 413 ......................... 3-4 ....... 3-8, 3-14, 3-19 2-44, 2-47, 2-59, 34, 3-8, 3-13, 413 ......................... 3-8 ....... 2-43, 2-47, 3-8 ......................... 1-4 ....................... 2-71 .............. 3-19, 4-14 ..... 2-45, 2-48, 3-19 ................ 3-9, 3-14 ....................... 3-19 ......................... 2-4 ................ 1-3, 2-41 .................. 1-3, 3-7 .............. 3-14, 5-25 2-21, 2-43, 2-48, 314 ......... 4-3, 4-7, 5-25 1-3, 2-3, 3-14, 5-21 1-26, 2-4, 2-59, 3-14 .................. 4-3, 4-7 ....................... 1-26 ....................... 2-21 ....................... 3-14 .............. 2-45, 2-47 .............. 2-43, 2-48 ......................... 1-7 ....................... 3-14 .................. 4-3, 4-7 ....................... 2-21 ......................... 3-3 ....................... 2-21 ....................... 2-51 .............. 2-43, 2-49 .............. 2-43, 2-48 .............. 2-67, 4-19 ......................... 4-4 ................ 2-4, 2-67 ....................... 4-13 ....................... 2-68 .............. 2-45, 2-47 ....................... 3-10 .............. 2-64, 2-67 .............. 4-17, 4-19

11-1

SECTION 11

Part Number 0760815 0800718 0800719 0800720 0800721 0800722 0800723 0800724 0800725 0800840 0801109 0801111 0860038 0860520 0860538 0860702 0860703 0860729 0860731 0860733 0860785 0860887 0860888 0861299 0861301 0861429 0901554 0901721 0901780 0901785 0901803 0901851 0902414 0902582 0902896 0903015 0903211 0920032 0920083 0920084 0920109 0920110 0920119 0940047 0960238 0960239 0960372 0960564 0960740 0960808 0960821 0960905 0960979 0961024 0961127 0961132 0961369 0961458

11-2

PARTS NUMBER INDEX

Page

....................... 2-49 ................ 3-3, 3-13 ....................... 3-13 ....................... 3-13 ....................... 3-13 .................. 3-3, 3-7 ......................... 3-7 ......................... 3-7 ......................... 3-7 .................. 3-3, 3-7 .................. 3-3, 3-7 ......................... 3-7 ....................... 4-18 .................. 8-3, 8-7 ....................... 4-17 ....................... 2-67 ....................... 2-63 ....................... 4-17 .............. 2-63, 2-65 .............. 2-67, 2-68 ....................... 3-17 ....................... 3-17 .............. 3-14, 3-17 ....................... 2-67 .............. 2-67, 2-68 .............. 2-63, 2-65 ....................... 2-43 ......................... 4-3 ....................... 3-19 ....................... 2-45 ....................... 2-41 ......................... 3-3 ......................... 4-3 ....................... 2-43 .................. 4-3, 4-7 ....................... 2-48 ....................... 2-48 .....2-21, 2-29, 2-30 .............. 2-21, 2-33 ................ 1-7, 1-17 .............. 2-21, 2-33 ................ 1-7, 1-17 1-7, 1-18, 2-21, 2-34 ....................... 5-21 2-64, 3-17, 4-18, 419 ....................... 3-17 ......................... 3-8 .................. 4-4, 4-7 ......................... 3-9 ....................... 5-19 ......................... 1-3 .....2-64, 2-67, 4-18 ......................... 3-8 ......................... 3-4 .........4-13, 8-3, 8-7 ....................... 5-19 5-9, 5-11, 5-17, 5-19 .............. 5-13, 5-15

Part Number

Page

0961476 ........................5-19 0961501 ....... 5-9, 5-11, 5-17 0961554 ........................3-13 0961557 ..........................3-7 0961559 ..........................3-4 0961578 ..........................3-3 0961579 ..........................3-4 0961900 ........................5-11 0962185 ........................5-11 1001080394 ....................4-7 1001091309 ..................2-48 1001096779 ....................3-4 1001099841 ....................1-3 1001099842 ....................3-9 1001099843 ..................3-13 1001107574 ....................1-7 1001107587 ........ 6-12, 6-18 1001107852 .......... 1-7, 1-23 1001109674 ..................10-1 1001109984 ..................1-26 1001109985 ..................1-25 1001110031 .......... 1-25, 2-3 1001110118 ..................6-13 1001110121 ..................6-13 1001110135 ..................10-1 1001110253 ..................6-18 1001110985 ..................10-1 1001114663 ..................10-2 1001114665 ..................10-2 1001114851 ....................4-7 1001116641 ..................10-1 1001116642 ..................10-1 1001116652 ..................10-1 1001116653 ..................10-2 1001116654 ..................10-2 1001116796 .......... 1-7, 1-13 1001132731 ..................10-2 1001134414 ..................10-1 1001148902 ..................10-1 1001148903 ..................10-1 1001148904 ..................10-1 1001148905 ..................10-1 1001148906 ..................10-1 1060012 ..........................7-4 1060016 ......... 3-14, 7-2, 7-4 1060031 ........................2-44 1060046 .............. 2-44, 2-48 1060079 ........................3-14 1060146 .............. 2-44, 2-48 1060198 ........................2-44 1060221 2-43, 2-44, 2-48, 249 1060279 .................. 8-3, 8-7 1060300 ..........................7-4 1060330 ..........................7-3 1060341 .................. 7-2, 7-3 1060369 ........................4-19 1060392 2-48, 3-9, 3-14, 7-2 1060393 3-9, 3-14, 4-19, 7-2

Part Number 1060394 1060395 1060516 1060931 1060932 1100065 1100066 1120108 1120194 1120286 1120299 1120305 1120314 1120336 1120340 1120345 1120358 1120367 1120369 1120408 1120512 1180236 1180254 1180276 1180277 1180278 1260017 1260168 1260263 1260290 1281638 1320022 1320031 1320051 1320052 1320058 1320060 1320103 1320109 1320121 1320131 1320142 1320187 1320188 1320189 1320190 1320488 1340007 1340045 1340046 1360232 1380136 1380137 1440142 1440154 1540002 1600140 1600141 1600352

150HAX

Page

.........3-9, 3-14, 7-2 .........3-9, 3-14, 7-2 ......................... 7-4 ..............2-44, 2-48 ....................... 2-44 ....................... 3-19 ....................... 4-13 5-3, 5-9, 5-11, 5-17 ....................... 2-48 ......................... 5-3 .................. 4-3, 4-7 ....................... 5-21 ....................... 2-60 ....................... 5-19 ................ 5-7, 5-25 ....................... 5-25 ................ 5-7, 5-25 ....................... 2-60 ..............5-13, 5-15 ..............2-45, 2-47 ....................... 2-60 ......................... 3-9 ......................... 3-9 ....................... 3-13 ....................... 3-13 ......................... 1-3 .........1-4, 1-5, 2-21 ......................... 3-7 ......................... 3-7 ......................... 3-7 ....................... 10-1 ..............2-44, 2-48 ................ 6-4, 6-12 ................ 3-10, 6-7 ....................... 3-10 ..............2-44, 2-47 .....2-43, 2-49, 2-68 ..............2-45, 2-47 ....................... 4-20 ................ 3-9, 3-13 ....................... 2-68 ....................... 3-14 .................. 2-4, 4-7 ......................... 2-4 .................. 2-4, 4-7 .................. 2-4, 4-7 ......................... 4-7 ..............2-45, 2-47 ....................... 2-59 ................ 2-59, 9-1 ......................... 3-7 ......................... 2-4 .................. 4-3, 4-7 ....................... 5-17 ....................... 2-41 ......................... 7-4 ..............4-17, 4-23 .....2-67, 4-17, 4-23 .......4-17, 4-27, 9-1

Part Number 1600353 1660185 1660191 1660192 1660193 1660198 1660202 1660203 1670321 1670468 1670630 1670739 1670836 1681283 1681294 1681322 1681423 1681843 1681847 1682098 1682193 1682214 1682215 1682217 1682233 1682235 1682238 1682246 1682247 1682248 1682250 1682251 1682252 1682259 1682289 1682290 1682293 1682295 1682297 1682298 1682299 1682330 1682331 1682332 1682333 1682335 1682490 1682491 1682511 1682512 1682514 1682516 1682517 1682519 1682520 1682522 1682523 1682525 1682531

Page

2-67, 4-17, 4-27, 9-1 ....................... 2-41 ....................... 2-51 ....................... 2-51 ....................... 2-51 ................ 2-51, 9-1 ......................... 1-5 ......................... 1-5 ......................... 3-9 ....................... 2-59 .................. 4-3, 4-7 ....................... 3-17 .............. 3-10, 3-14 ......................... 5-3 ......................... 5-3 ....... 5-9, 5-11, 5-17 ....................... 5-21 ......................... 5-7 ....................... 5-19 ......................... 5-7 .............. 5-13, 5-15 ......................... 5-3 ......................... 5-3 ......................... 5-3 ....................... 5-15 ....................... 5-15 ....................... 5-13 ....................... 5-19 ....................... 5-19 ....................... 5-19 ......................... 5-7 ......................... 5-7 ......................... 5-7 ....................... 5-21 .............. 3-13, 5-25 ....................... 5-25 ....................... 5-25 ....................... 5-25 ....................... 5-25 ....................... 5-25 ....................... 5-25 .................. 3-4, 5-9 ......................... 5-9 ................ 3-3, 5-17 ....................... 5-17 ................ 5-9, 5-17 ................ 3-7, 5-21 ....................... 5-21 ................ 1-26, 5-7 ......................... 5-7 ......................... 5-7 ................ 3-3, 5-13 ....................... 5-13 ................ 3-3, 5-15 ....................... 5-15 .................. 1-3, 5-3 ......................... 5-3 ......................... 5-3 ................ 1-5, 5-19

3120680

SECTION 11

Part Number 1682532 1682534 1682901 1682902 1682905 1682906 1683045 1683046 1683476 1683477 1683479 1683702 1700037 1700476 1700477 1700584 1700640 1700981 1701426 1701427 1701428 1701436 1701467 1701488 1701499 1701500 1701501 1701502 1701503 1701504 1701505 1701509 1701522 1701527 1701703 1701895 1702153 1702277 1702282 1702284 1702292 1702294 1702300 1702612 1702776 1702788 1702868 1702962 1702966 1703162 1703175 1703456 1703479 1703797 1703804 1703805 1703953 1704096 1704277

3120680

Page

....................... 5-19 ....................... 5-19 ................ 3-7, 5-21 ....................... 5-21 .................. 1-3, 5-3 ......................... 5-3 .................. 1-3, 5-3 ......................... 5-3 ................ 3-4, 5-11 ....................... 5-11 ....................... 5-11 ................ 3-3, 5-13 .................. 8-3, 8-7 ......................... 8-3 ......................... 8-3 .................. 8-3, 8-7 ......................... 8-3 ......................... 8-7 .................. 8-4, 8-8 .................. 8-4, 8-8 .................. 8-4, 8-7 .................. 8-4, 8-7 ......................... 8-4 .................. 8-3, 8-7 .................. 8-3, 8-7 .................. 8-3, 8-7 .................. 8-3, 8-7 .................. 8-4, 8-7 .................. 8-4, 8-7 .................. 8-3, 8-7 .........2-45, 8-3, 8-7 .................. 8-3, 8-7 ......................... 8-4 .................. 8-4, 8-7 .................. 8-3, 8-7 .................. 8-4, 8-7 .................. 8-3, 8-7 ......................... 8-3 ......................... 8-4 ......................... 8-3 ......................... 8-3 ......................... 8-3 .................. 8-4, 8-8 ......................... 8-3 ......................... 8-3 ....................... 10-1 ......................... 8-7 ....................... 10-1 ......................... 8-4 ......................... 8-7 ....................... 10-1 ......................... 8-8 ....................... 10-1 ......................... 8-7 ......................... 8-7 ......................... 8-7 ......................... 8-7 ......................... 8-8 ......................... 8-7

Part Number 1705336 1705514 1707014 1707112 1760068 1780253 1780320 1810145 1870012 1870014 1870136 1870233 2000116 2000206 2000241 2120098 2120103 2120104 2120107 2160001 2160002

2160003 2160006 2180217 2180344 2180379 2180467 2180479 2180527 2180534 2180536 2180537 2180615 2180628 2180649 2180651 2180752 2200107 2200204 2200205 2200221 2200261 2200268 2200347 2220063 2220064 2220222 2220235 2220237 2220238 2220250 2220261 2220270

Page

......................... 8-8 ....................... 4-20 ......................... 8-8 ....................... 2-67 .................. 4-4, 4-8 .................. 4-4, 4-8 ....................... 2-72 ....................... 2-67 ......................... 7-4 ......................... 7-4 ......................... 7-4 ......................... 7-4 .............. 2-43, 2-45 ....................... 2-49 .............. 2-47, 2-48 ....................... 2-60 ....................... 2-59 ................ 2-59, 9-1 ................ 2-59, 9-1 . 3-3, 4-4, 4-8, 5-13, 5-15 . 1-4, 1-5, 2-22, 3-4, 3-7, 4-3, 4-7, 59, 5-11, 5-17, 519 ......................... 3-4 .................. 4-4, 4-8 ......................... 6-8 ................ 2-22, 3-3 ................ 6-5, 6-13 2-43, 2-44, 2-48, 249 ................ 6-8, 6-16 ....................... 5-13 ....................... 2-60 .............. 2-44, 2-48 .............. 2-43, 2-49 ................ 6-5, 6-13 ....................... 2-59 ....................... 2-59 ......................... 6-8 ................ 6-8, 6-16 ....................... 2-60 .............. 2-59, 2-60 ....................... 2-60 5-3, 5-9, 5-15, 5-21, 5-25 ..... 2-22, 2-43, 2-49 ....................... 2-60 ....................... 2-60 2-22, 2-45, 2-48, 3-3 ................ 6-8, 6-16 ....................... 5-26 ......................... 6-7 ......... 2-8, 6-7, 6-15 ......... 2-8, 6-7, 6-15 ......................... 6-7 ................ 6-4, 6-12 ................ 6-4, 6-12

Part Number 2220273 2220274 2220282 2220290 2220341 2220342 2220344 2220345 2220347 2220348 2220354 2220355 2220362 2220365 2220371 2220372 2220373 2220374 2220375 2220376 2220377 2220385 2220386 2220396 2220399 2220400 2220407 2220414 2220415 2220416 2220417 2220428 2220429 2220435 2220446 2220465 2220466 2220467 2220468 2220470 2220472 2220473 2220478 2220481 2220491 2220493 2220496 2220497 2220504 2220507 2220511 2220512 2220515 2220517 2220550 2220582 2220590 2220591 2220593

150HAX

PARTS NUMBER INDEX

Page

..............2-44, 2-48 ..............2-43, 2-49 ................6-6, 6-14 ................6-8, 6-16 ....................... 2-60 ................6-5, 6-13 ................6-8, 6-16 ................6-5, 6-13 ................6-4, 6-12 ................6-5, 6-13 ...... 5-22, 6-5, 6-13 ................6-8, 6-16 ................6-7, 6-15 ....................... 6-12 ................6-8, 6-16 ................6-7, 6-15 ................6-7, 6-15 ......................... 6-7 ................6-6, 6-14 ......................... 6-8 ................6-4, 6-12 ................6-5, 6-13 ................6-8, 6-16 ................6-5, 6-13 ................6-7, 6-15 ................6-8, 6-16 ................6-7, 6-15 5-21, 6-4, 6-8, 6-12 ................6-4, 6-12 ................6-5, 6-13 6-7, 6-8, 6-15, 6-16 ................6-4, 6-12 ................6-4, 6-12 ................6-7, 6-15 ................6-5, 6-13 ................6-4, 6-12 ................6-5, 6-14 ................6-4, 6-12 ................6-5, 6-13 ................6-6, 6-14 ................6-8, 6-16 ................6-4, 6-12 ................6-4, 6-12 ................6-7, 6-15 ................6-8, 6-16 ................6-4, 6-12 ................6-7, 6-15 ................6-6, 6-14 ................6-7, 6-15 ......................... 6-5 ................6-6, 6-14 ................6-6, 6-14 ....................... 5-21 ....................... 5-22 ................6-4, 6-12 ................6-4, 6-12 ................6-4, 6-12 ................6-5, 6-13 ................6-5, 6-13

Part Number 2220596 2220600 2220603 2220605 2220609 2220618 2220619 2220622 2220624 2220626 2220630 2220635 2220642 2220646 2220654 2220659 2220665 2220669 2220670 2220673 2220679 2220681 2220682 2220695 2220700 2220702 2220710 2220711 2220727 2220731 2220733 2220740 2220749 2220763 2220811 2220816 2220820 2220833 2220834 2220865 2220883 2220909 2221025 2300014 2300021 2300027 2300029 2360339 2420009 2420047 2420110 2420111 2420115 2420127 2420128 2420129 2420130 2420138 2440043

Page

................ 6-7, 6-15 ................ 6-5, 6-13 ................ 6-6, 6-14 ................ 6-5, 6-14 ................ 6-5, 6-13 ................ 6-5, 6-13 ................ 6-5, 6-13 ................ 6-4, 6-12 ....................... 6-12 ................ 6-4, 6-12 ................ 6-4, 6-12 ................ 6-5, 6-13 ................ 6-4, 6-12 ................ 6-7, 6-15 ................ 6-6, 6-14 ................ 6-5, 6-14 ................ 6-6, 6-14 ................ 6-4, 6-12 ................ 6-8, 6-16 ................ 6-7, 6-15 ................ 6-6, 6-14 ................ 6-4, 6-12 ................ 6-4, 6-12 ................ 6-4, 6-12 ................ 6-4, 6-12 ................ 6-8, 6-16 ................ 6-4, 6-12 ................ 6-7, 6-15 ......................... 6-7 ................ 6-4, 6-12 ................ 6-7, 6-15 ................ 6-6, 6-14 ................ 6-4, 6-12 ................ 6-4, 6-12 ....................... 6-16 ................ 6-7, 6-15 ................ 6-4, 6-12 ......................... 6-8 ................ 6-4, 6-12 ................ 6-6, 6-14 ....................... 5-11 ................ 6-8, 6-16 ................ 6-8, 6-16 ....................... 10-1 ....................... 10-1 ....................... 10-1 ....................... 10-1 ......................... 1-5 ....................... 2-63 ....................... 2-48 .............. 2-43, 2-49 ....................... 2-63 .............. 2-59, 2-60 ....................... 2-63 ....................... 2-63 ....................... 2-63 .............. 2-43, 2-49 ....................... 4-19 .................. 4-3, 4-8

11-3

SECTION 11

Part Number 2440044 2440061 2540016 2540018 2560010 2560038 2560039 2560040 2560041 2560112 2600094 2600105 2600132 2720125 2720271 2720333 2720366 2720371 2720445 2720446 2750527 2750528 2750532 2750759 2750766 2750771 2750773 2750776 2750891 2750899 2750900 2750902 2750905 2750928 2750929 2750931 2750932 2750933 2750968 2750976 2750977 2750989 2751010 2751011 2751013 2751017 2751032 2751104 2751111 2751114 2751123 2751142 2751150 2751162 2751398 2751406 2751421 2751439 2751443

11-4

PARTS NUMBER INDEX

Page

.................. 4-3, 4-8 ....................... 2-21 ....................... 4-13 ......................... 2-5 .................. 4-4, 4-8 ....................... 4-23 ....................... 4-23 ....................... 4-23 ....................... 4-23 .....2-67, 4-18, 4-27 ....................... 2-72 ....................... 4-17 ....................... 4-17 .............. 2-45, 2-47 .............. 2-44, 2-48 ....................... 2-44 ................ 6-4, 6-12 ....................... 2-45 ....................... 2-45 ....................... 2-45 ....................... 2-22 ....................... 2-22 .............. 2-44, 2-48 ................ 6-5, 6-13 ................ 6-7, 6-15 ................ 6-5, 6-13 ................ 6-7, 6-15 ................ 6-8, 6-15 ................ 6-8, 6-16 ................ 6-5, 6-13 ................ 6-8, 6-16 ................ 6-6, 6-14 ................ 6-5, 6-14 ................ 6-8, 6-16 ................ 6-6, 6-14 ................ 6-6, 6-14 ................ 6-5, 6-13 ................ 6-6, 6-14 ................ 6-8, 6-16 ................ 6-6, 6-14 ................ 6-5, 6-13 ................ 6-5, 6-13 ................ 6-7, 6-15 ................ 6-4, 6-12 ................ 6-6, 6-14 ................ 6-4, 6-12 ................ 2-22, 3-3 ....................... 6-16 ................ 6-7, 6-15 ................ 6-6, 6-14 ................ 6-7, 6-15 ................ 6-5, 6-13 ................ 6-7, 6-15 ................ 6-7, 6-15 ................ 6-8, 6-16 ................ 6-7, 6-15 ................ 6-7, 6-15 ................ 6-7, 6-15 ................ 6-4, 6-12

Part Number 2751457 2751462 2751465 2751466 2751483 2751489 2751493 2751494 2751498 2751499 2751506 2751520 2751616 2751617 2751625 2751637 2751638 2751827 2751838 2751852 2751872 2751893 2751899 2751913 2751932 2752170 2752236 2752240 2752242 2752246 2752249 2752328 2752331 2752338 2752376 2752377 2752435 2752586 2752721 2752933 2760064 2760091 2780155 2780181 2780278 2791841 2791845 2820022 2860002 2860030 2880404 2900062 2900131 2900340 2900365 2900383 2900455 2900560 2900642

Page

................ 6-5, 6-13 ................ 6-6, 6-15 ................ 6-6, 6-14 ................ 6-5, 6-13 ................ 6-6, 6-14 ................ 6-6, 6-14 ................ 6-6, 6-14 ................ 6-7, 6-15 ................ 6-6, 6-14 ................ 6-8, 6-16 ................ 6-5, 6-13 ................ 6-5, 6-13 ................ 6-4, 6-12 ........................6-13 ................ 6-4, 6-12 ..........................6-4 ................ 6-7, 6-15 ................ 6-6, 6-14 ................ 6-6, 6-14 ................ 6-5, 6-13 ................ 6-6, 6-14 ................ 6-7, 6-15 ................ 6-7, 6-15 ................ 6-6, 6-15 ................ 6-4, 6-12 ................ 6-6, 6-14 ................ 6-7, 6-15 ................ 6-7, 6-15 ..........................6-7 ................ 6-4, 6-12 ..........................6-7 ................ 6-4, 6-12 ................ 6-7, 6-15 ................ 6-5, 6-13 ................ 6-7, 6-15 ................ 6-7, 6-15 ................ 6-8, 6-16 ................ 6-6, 6-15 ................ 6-8, 6-16 ................ 6-7, 6-15 .................. 4-3, 4-7 ........................2-41 .................. 1-7, 1-9 .............. 2-21, 2-37 .............. 2-21, 2-37 ................ 6-4, 6-18 ........................6-18 ................ 2-4, 4-14 ........................2-63 ................ 2-63, 9-1 .................. 4-3, 4-7 ..........................2-4 ........................2-30 ..........................5-4 ........................5-22 ..........................5-4 ........................4-11 ........................1-10 ........................2-30

Part Number 2900733 2900766 2900767 2900768 2900770 2900779 2900788 2900789 2900791 2900792 2900793 2900795 2900796 2900797 2900798 2900802 2901103 2901115 2901146 2901148 2901156 2901161 2901461 2902344 2910479 2920009 2920015 2920018 2920026 2920027 2920029 2920108 2920110 2920111 2920113 2920120 2920140 2940006 2940042 2940045 2940052 2940066 2940070 2940113 2940115 2960006 3010101 3010102 3010103 3020025 3160083 3160127 3160176 3160204 3160213 3160275 3200183 3200222 3200306

150HAX

Page

....................... 4-11 ..............1-18, 2-34 ..............1-18, 2-34 ..............1-18, 2-34 .......2-3, 5-13, 5-25 ......................... 2-4 ....................... 1-21 ......................... 2-4 ....................... 3-19 5-3, 5-9, 5-11, 5-15 ..............5-21, 5-25 ......................... 2-3 ....................... 2-38 ....................... 2-53 ....................... 2-26 ......................... 8-4 ....................... 5-19 ......................... 5-7 ....................... 2-41 ................ 5-9, 5-17 ..............5-13, 5-15 ....................... 5-26 ....................... 5-11 ....................... 2-48 ....................... 2-44 ....................... 4-14 ....................... 4-17 ....................... 4-14 ......................... 7-3 ..............2-63, 4-17 .......2-63, 4-17, 7-3 ....................... 4-19 .................. 7-2, 7-3 ....................... 4-13 .................. 7-2, 7-3 ....................... 4-17 ....................... 4-13 ...........4-4, 4-8, 9-1 ..............2-71, 2-72 ....................... 2-71 ....................... 4-17 ....................... 2-68 ....................... 2-71 ....................... 2-71 ....................... 2-68 ....................... 4-19 ......................... 3-3 ......................... 3-3 ......................... 3-3 .................. 4-4, 4-8 .........4-3, 4-7, 4-11 ..............2-21, 2-25 ....................... 1-21 ................ 1-7, 1-21 ....................... 1-21 ..............2-21, 2-25 ..............2-43, 2-49 ....................... 2-71 ..............2-43, 2-49

Part Number 3200311 3220079 3250585 3251243 3251813 3252071 3252072 3252073 3252141 3252142 3252144 3252346 3252347 3252369 3252371 3252376 3252660 3252762 3252765 3300007 3300029 3300047 3300048 3300147 3300151 3300177 3300190 3300220 3300229 3300241 3300245 3300249 3300254 3300273 3300280 3300286 3300288 3300294 3300297 3300299 3300322 3310601 3311001 3311005 3311401 3311404 3311405

3311501 3311505

Page

.............. 2-43, 2-49 .............. 2-45, 2-47 .................. 7-2, 7-3 .................. 8-3, 8-7 .................. 8-3, 8-7 ....................... 2-63 ....................... 2-67 ....................... 4-17 ....................... 1-26 ....................... 1-26 ......................... 8-4 ....................... 4-19 .................. 8-3, 8-7 ......................... 8-4 ....................... 4-17 ....................... 2-67 ....................... 2-63 ......................... 8-4 ....................... 2-63 ......................... 1-7 .............. 2-44, 2-47 ....................... 3-17 2-64, 3-17, 4-18, 419 ..... 2-64, 2-67, 4-18 ....................... 2-71 2-64, 2-67, 4-17, 419 ......................... 5-3 ....................... 2-48 ......................... 1-5 ......................... 3-8 ....................... 5-19 ....................... 5-25 ....................... 5-25 ................ 5-9, 5-17 ......................... 5-3 ....................... 5-25 ....................... 5-19 ....................... 5-21 .............. 5-13, 5-15 ....................... 5-25 ....................... 5-13 2-63, 3-17, 3-19, 418 .. 2-4, 2-67, 4-13, 417, 4-18, 4-19 ......................... 4-4 1-25, 2-59, 2-64, 314 ......................... 2-5 1-4, 2-4, 2-43, 2-44, 2-47, 2-49, 2-63, 2-65, 2-71, 2-72, 3-9, 4-13, 8-3, 87 ....... 1-25, 2-3, 2-41 1-25, 2-3, 2-71, 3-9, 4-18

3120680

SECTION 11

Part Number

Page

3311601 .............. 2-45, 5-21 3311605 1-25, 2-3, 2-4, 2-44, 2-47, 2-59, 2-68, 2-71, 3-4, 3-9, 313, 3-19, 4-13, 4-14 3311801 .......1-7, 1-26, 5-25 3311802 ....................... 3-19 3311803 ....................... 3-10 3311805 ...........2-3, 4-3, 4-7 3312005 2-43, 2-45, 2-47, 249 3312202 3-8, 3-19, 5-21, 5-25 3321001 ....................... 2-48 3321601 .............. 4-19, 4-20 3323002 ......................... 1-5 3324203 ......................... 1-4 3340383 ....................... 5-21 3340394 ......................... 3-8 3340399 ......................... 3-8 3340401 ......................... 3-8 3340403 ......................... 3-8 3340454 .................. 4-3, 4-7 3340460 ......................... 3-8 3340462 ......................... 3-8 3340593 ....................... 3-13 3340595 ......................... 1-3 3340596 ......................... 1-3 3340604 ....................... 5-25 3340606 ....................... 5-25 3340608 ....................... 5-25 3340630 ....................... 1-26 3340632 ....................... 5-26 3340633 ....................... 5-26 3340819 ....................... 3-10 3380396 ......................... 8-4 3380403 ......................... 8-4 3420372 ......................... 1-5 3420410 ......................... 3-8 3421142 ....................... 3-10 3421205 ......................... 3-7 3421206 ......................... 3-7 3421209 ......................... 3-8 3421350 ......................... 3-7 3421493 ......................... 1-5 3421565 ......................... 1-4 3421686 ......................... 1-5 3421850 ......................... 3-4 3421853 ....................... 2-21 3421854 ....................... 2-21 3421885 .................. 3-7, 3-8 3421910 ......................... 3-4 3421911 ......................... 3-8 3421912 ......................... 3-4 3421917 ......................... 3-3 3421918 ......................... 3-3 3421919 ......................... 3-3 3421920 ......................... 3-3 3421930 ......................... 3-4

3120680

Part Number 3421931 3421932 3421933 3421934 3421935 3421942 3421944 3421948 3421952 3421953 3421972 3421973 3421990 3422090 3422640 3422869 3422870 3422876 3422877 3422878 3422879 3422880 3422881 3423019 3435285 3440418 3440816 3441228 3450303 3450405 3450505 3450806 3451012 3480102 3480113 3480122 3480130 3480133 3480134 3480137 3480142 3480221 3509182 3509770 3510329 3510333 3510445 3510447 3510839 3520022 3520026 3520030 3520034 3520071 3530403 3531946 3532054 3533337 3534144

Page

......................... 3-4 ......................... 3-4 ......................... 3-4 ......................... 3-4 ......................... 3-4 ......................... 3-4 ....................... 3-13 ......................... 1-4 ......................... 1-4 ......................... 1-4 ......................... 1-5 ......................... 1-5 ......................... 1-4 ......................... 3-3 ......................... 3-8 ......................... 3-4 ......................... 3-4 ......................... 3-4 ......................... 3-3 ......................... 3-3 ......................... 3-3 ......................... 3-3 ......................... 1-4 ......................... 3-8 ......................... 3-4 ....................... 4-13 .................. 4-3, 4-8 .................. 4-4, 4-8 ....... 2-43, 2-49, 3-7 ....................... 3-10 ................ 3-7, 3-10 ................ 3-9, 3-13 ......................... 1-4 ......... 5-3, 5-7, 5-25 ....................... 5-21 ......................... 5-3 ....................... 5-19 ....................... 5-25 ................ 5-9, 5-17 ......................... 5-7 .............. 5-13, 5-15 ....................... 5-11 ....................... 3-10 .............. 2-43, 2-47 ......................... 4-4 ......................... 4-4 ......................... 4-4 ......................... 4-4 ......................... 4-8 ....................... 2-59 ....................... 2-67 ....................... 4-17 ....................... 4-14 ......................... 3-4 ....................... 2-41 ......................... 1-5 ......................... 1-5 ....................... 2-21 ......................... 4-4

Part Number 3534389 3534468 3534505 3534506 3534507 3534550 3534551 3534643 3535075 3535128 3535129 3535133 3535300 3535325 3535328 3535334 3535344 3535345 3535410 3536089 3536671 3572686 3572687 3577143 3580176 3580177 3580183 3580311 3600071 3600179 3600183 3600196 3600459 3630008 3640536 3640752 3640764 3730003 3740049 3740057 3740058 3740059 3740063 3740066 3740067 3740080 3760004 3760106 3760133 3760170 3760190 3760233 3760281 3760297 3790012 3790015 3790112 3820001

150HAX

PARTS NUMBER INDEX

Page

......................... 1-3 ......................... 8-4 ....................... 3-13 ....................... 3-13 ....................... 3-13 ....................... 5-25 ....................... 5-25 ....................... 2-71 ....................... 3-10 ......................... 3-9 ......................... 3-9 ....................... 2-71 ....................... 2-71 ....................... 2-71 ....................... 2-71 ....................... 3-13 ......................... 2-3 ....................... 2-71 ......................... 3-7 ....................... 4-13 ......................... 8-4 ....................... 3-19 ....................... 3-19 ......................... 8-8 ......................... 3-8 ......................... 3-7 .... 3-10, 3-14, 4-20 ......................... 3-8 ....................... 2-44 ......................... 2-4 .... 2-43, 2-49, 2-53 .... 2-44, 2-47, 2-55 ..............2-47, 2-55 ....................... 4-13 ..............2-63, 3-17 ....................... 4-18 ....................... 2-64 ......................... 7-4 2-63, 2-67, 4-18, 72, 7-3, 9-1 ................2-64, 9-1 ...... 2-64, 4-18, 9-1 ...... 2-44, 2-48, 9-1 ..............2-64, 4-18 ....................... 2-64 ...... 2-44, 2-47, 9-1 ..................7-2, 7-3 ....................... 2-41 ......................... 1-4 ..................1-4, 3-4 ................1-4, 2-21 ......................... 5-7 ......................... 3-8 ......................... 5-7 ....................... 2-41 .... 1-26, 2-68, 4-17 ....................... 4-17 ....................... 4-23 .......... 8-3, 8-4, 8-7

Part Number 3820019 3840800 3841012 3841013 3841073 3841120 3841126 3841139 3841140 3860050 3860053 3900111 3900159 3900168 3900170 3900171 3900294 3910606 3910608 3910620 3910624 3910804 3910812 3911014 3911412 3931010 3931612 3931620 3931660 3931864 3941406 3951402 3951404 3951405 3951603 3951604 3951820 3960251 3960371 3960417 3971606 3980003 3980006 3990010 4060092 4060229 4060685 4060780 4060782 4060783 4060789 4060790 4060804 4060805 4060807 4060808 4070410 4070411

Page

................ 2-68, 8-4 ....................... 5-21 ....................... 3-13 ......................... 3-9 ....................... 5-25 ....................... 3-13 ......................... 3-9 ......................... 1-4 ......................... 1-4 ......................... 3-9 ....................... 3-13 ....................... 4-19 ....................... 2-21 ......................... 1-4 5-3, 5-9, 5-17, 5-19, 5-21, 5-26 ..... 5-13, 5-15, 5-25 ....................... 4-18 ....................... 3-17 .............. 2-63, 4-18 ....................... 3-19 ....................... 3-19 ....................... 2-64 ....................... 4-19 ....................... 4-19 ....................... 2-63 .................. 4-4, 4-8 .................. 4-4, 4-8 .................. 4-4, 4-8 ....................... 5-25 ....................... 2-21 ....................... 2-71 ....................... 5-25 ................ 5-3, 5-19 .............. 5-21, 5-25 ......................... 3-8 ......................... 3-8 ....................... 2-41 ....................... 4-19 .............. 2-59, 2-60 .................. 8-4, 8-7 ......................... 3-4 .............. 2-44, 2-47 .............. 2-43, 2-47 ....7-2, 7-3, 7-4, 9-1 ....................... 4-18 .............. 2-68, 4-17 ......................... 3-9 ......................... 3-9 ....................... 3-13 ....................... 3-13 ......................... 3-9 ......................... 3-9 ......................... 1-4 .................. 8-4, 8-7 ....................... 3-14 ....................... 3-14 ....................... 2-59 ....................... 2-59

11-5

SECTION 11

Part Number 4070412 4070497 4070498 4070501 4070502 4070503 4070504 4070507 4070508 4070555 4070556 4070585 4070586 4070587 4070672 4070789 4070790 4070791 4070792 4070808 4070987 4071003 4100026 4100033 4120012 4120013 4130260 4130261 4160026 4160028 4160058 4160081 4160115 4220038 4220044 4220078 4240033 4240104 4280242 4300031 4300034 4300038 4300042 4300076 4300092 4300097 4300098 4300099 4340453 4340603 4340616 4340622 4340632 4360003 4360031 4360057 4360065 4360092 4360157

11-6

PARTS NUMBER INDEX

Page

....................... 2-59 ......................... 3-8 ......................... 3-8 ......................... 3-8 ......................... 3-8 ......................... 3-8 ......................... 3-8 ......................... 3-8 ......................... 3-8 ......................... 3-8 ......................... 3-8 .................. 4-4, 4-8 .................. 4-4, 4-8 .................. 4-4, 4-8 ....................... 2-45 ......................... 1-4 ......................... 1-3 ......................... 1-3 ......................... 1-3 ......................... 1-4 ....................... 2-64 ......................... 3-4 6-6, 6-8, 6-14, 6-16 .................. 4-3, 4-7 ....................... 2-64 .............. 2-64, 4-18 ......................... 1-4 ......................... 1-4 .................. 4-3, 4-7 ......................... 4-4 ....................... 4-19 ....................... 2-71 ....................... 5-22 .............. 2-64, 4-18 ....................... 4-19 ....................... 5-25 ..3-9, 4-3, 4-7, 4-13 ......................... 3-4 ................ 3-9, 3-13 ................ 2-71, 3-9 ....................... 2-71 ....................... 1-25 ....................... 1-25 ....................... 1-25 ......................... 1-7 ......................... 1-7 ......................... 3-9 ....................... 3-13 ......................... 3-9 ....................... 5-25 ....................... 3-13 ....................... 3-13 ......................... 3-9 ....................... 2-63 ................ 4-13, 9-2 ....................... 10-2 ......................... 7-3 ................ 4-17, 9-1 ......................... 7-3

Part Number 4360164 4360182 4360199 4360200 4360202 4360209 4360212 4360216 4360232 4360236 4360237 4360266 4360267 4360274 4360275 4360277 4360281 4360282 4360287 4360289 4360301 4360306 4360307 4360469 4360475 4360476 4360498 4400332 4400333 4400334 4400335 4400357 4420008 4420017 4420018 4420037 4420038 4420039 4420044 4460049 4460051 4460052 4460071 4460185 4460190 4460206 4460224 4460225 4460226 4460227 4460244 4460265 4460266 4460298 4460299

Page

..........................7-4 ..........................7-3 .. 2-67, 7-2, 7-3, 9-1 ....... 2-67, 4-17, 9-1 1-26, 2-67, 4-17, 9-1 ................ 4-18, 9-1 ................ 2-63, 9-1 ................ 2-63, 9-1 ....... 4-14, 4-18, 9-1 ..........................1-4 ..........................1-4 ................ 3-19, 9-2 ........................2-63 ....... 2-67, 4-17, 9-1 ........................2-63 ......... 1-4, 4-13, 9-2 ........................2-63 .............. 2-67, 4-18 .................. 7-2, 7-3 .............. 2-67, 4-17 ................ 3-19, 9-2 .................. 2-4, 9-1 ........................4-13 ................ 2-63, 9-1 ....... 2-67, 4-17, 9-1 ....... 2-67, 4-18, 9-1 ........................3-19 ........................2-59 ........................2-59 ........................2-59 ........................2-59 ........................2-59 ........................4-19 .............. 3-10, 3-14 .............. 3-10, 3-14 ........................2-67 .............. 2-64, 4-17 .................. 8-4, 8-7 ..........................1-4 ................ 1-4, 4-13 .............. 2-64, 4-18 ........................3-17 .............. 4-13, 4-18 ........................4-14 ........................4-18 ........................4-14 ........................4-24 ........................4-24 ........................4-24 ................ 4-24, 7-4 .............. 2-64, 3-17 ................ 4-24, 7-4 ........................4-24 .............. 2-63, 4-18 2-63, 2-64, 3-17, 418 4460300 .............. 2-63, 4-18 4460301 ..... 2-63, 3-17, 4-18 4460302 .............. 2-43, 2-49

Part Number 4460305 4460306 4460307 4460308 4460309 4460311 4460374 4460386 4460387 4460388 4460390 4460391 4460398 4460404 4460405 4460406 4460409 4460410 4460411 4460412 4460413 4460414 4460415 4460416 4460418 4460419 4460442 4460451 4460452 4460455 4460456 4460457 4460458 4460459 4460460 4460461 4460476 4460844 4461113 4520136 4562083 4562516 4562877 4563167 4563930 4564701 4564717 4564893 4565099 4565215 4565216 4565217 4565218 4565220 4565225 4565231 4565253 4565266 4565284

150HAX

Page

..............2-63, 4-18 ..............2-63, 4-18 ..............2-63, 4-18 ....................... 2-63 ....................... 2-63 ....................... 4-18 .................. 7-2, 7-3 .....2-63, 2-67, 4-18 .....2-64, 3-17, 4-18 .....2-64, 3-17, 4-18 ....................... 2-64 ....................... 2-64 ....................... 3-17 ....................... 2-64 ....................... 2-64 ....................... 4-19 ....................... 2-64 ....................... 2-64 ....................... 2-64 ....................... 2-64 ..............2-64, 3-17 ..............2-64, 3-17 ....................... 2-64 ....................... 2-64 ......................... 7-3 ......................... 7-3 .....2-64, 3-17, 4-19 ....................... 4-19 ....................... 4-19 ....................... 2-64 ....................... 2-64 ......................... 7-3 ......................... 7-3 ......................... 7-3 ......................... 7-3 ......................... 7-3 ....................... 2-41 ....................... 2-41 ....................... 2-41 ......................... 1-7 .................. 4-3, 4-7 ................ 3-9, 3-13 ....................... 5-21 ................ 6-6, 6-14 .................. 5-3, 5-7 ....................... 5-15 ....................... 5-19 ....................... 5-25 ......................... 5-3 ................ 6-6, 6-14 ................ 6-6, 6-14 ................ 6-6, 6-14 ................ 6-6, 6-14 ................ 6-5, 6-13 ......................... 5-7 ....................... 5-13 ....................... 5-15 ......................... 5-9 ..............2-45, 2-47

Part Number 4565287 4565288 4565289 4565290 4565291 4565292 4565293 4565294 4565295 4565296 4565314 4565571 4565810 4566493 4567139 4640005 4640009 4640033 4640123 4640136 4640197 4640210 4640212 4640216 4640260 4640363 4640383 4640462 4640509 4640512 4640575 4640603 4640634 4640647 4640661 4640696 4640700 4640701 4640702 4640704 4640705 4640771 4640814 4640839 4640872 4640916 4640932 4640938 4640947 4641006 4641008 4641183 4641193 4711400 4711500 4711800 4712200 4740003

Page

................ 6-6, 6-14 ................ 6-6, 6-14 ................ 6-5, 6-13 ................ 6-5, 6-13 ................ 6-5, 6-13 ................ 6-6, 6-14 ................ 6-6, 6-14 ................ 6-6, 6-14 ................ 6-6, 6-14 ................ 6-6, 6-14 ......................... 1-3 ....................... 2-45 ....................... 5-19 ....................... 4-14 ................ 6-8, 6-16 ......................... 2-4 ................ 6-6, 6-14 ................ 6-4, 6-12 ....................... 1-25 ......................... 2-3 ................ 6-4, 6-12 .............. 5-21, 5-25 ....................... 5-21 ................ 6-8, 6-16 ....................... 1-25 ......................... 2-3 ................ 6-6, 6-15 .................. 2-3, 2-7 5-3, 5-9, 5-11, 5-15 ................ 6-5, 6-13 ................ 6-4, 6-12 ......................... 2-3 ....................... 5-13 .............. 5-13, 5-25 ......................... 2-3 ....................... 3-19 ....................... 1-25 .............. 1-25, 1-29 .............. 1-25, 1-31 ................ 2-4, 2-17 ................ 2-3, 2-13 ....................... 5-13 ......................... 2-3 ......................... 2-3 ................ 2-4, 2-17 ................ 2-3, 2-13 ....................... 5-11 ....................... 5-13 ................ 2-3, 2-11 ................ 2-3, 2-13 ......................... 2-4 ....................... 1-26 ....................... 1-26 2-43, 2-49, 2-71, 413 ....................... 2-49 ......................... 1-3 ....................... 3-10 ......................... 3-7

3120680

SECTION 11

Part Number 4740057 4740120 4740158 4740171 4740185 4740189 4740199 4740242 4740256 4740275 4740276 4740314 4740322 4740338 4740362 4740371 4740377 4750600 4750800 4751000 4751400

4751500

4751600

4751700 4751800 4752000 4752200 4760600 4760800 4761000

4761400

4761500 4761600

3120680

Page

......................... 3-8 .....2-64, 2-67, 4-17 .................. 4-3, 4-7 ....................... 2-21 ................ 2-65, 3-8 ....................... 2-21 .................. 4-3, 4-8 .............. 2-43, 2-49 .................. 4-3, 4-8 ....................... 2-45 ....................... 3-10 ......................... 1-4 ....................... 2-60 ....................... 2-59 .....2-71, 4-13, 4-19 ......................... 4-4 ................ 5-9, 5-17 2-63, 3-17, 3-19, 418 .............. 2-67, 4-19 2-4, 2-67, 2-68, 4-13 1-4, 1-25, 2-5, 2-43, 2-44, 2-47, 2-49, 2-59, 2-60, 2-63, 2-65, 2-71, 2-72, 3-7, 3-13, 4-3, 47, 4-19, 5-22, 83, 8-7 . 1-25, 2-3, 2-41, 245, 2-47, 2-71, 3-7, 4-18 1-25, 2-3, 2-4, 2-41, 2-44, 2-47, 2-59, 2-68, 2-71, 3-4, 3-8, 3-14, 3-19, 4-13, 4-14, 4-20, 5-26 ................ 2-4, 2-43 1-7, 2-3, 2-49, 2-59, 4-3, 4-7, 5-25 2-45, 2-47, 4-3, 4-7 ....................... 5-25 2-63, 3-17, 3-19, 418 .............. 2-67, 4-19 . 2-4, 2-48, 2-67, 268, 4-13, 4-17, 4-18 . 1-25, 1-26, 2-5, 241, 2-59, 2-64, 2-71, 3-9, 3-14, 4-3, 4-7, 4-20 . 1-5, 1-25, 2-41, 245, 3-4, 3-9 . 1-3, 2-41, 2-44, 251, 3-4, 3-8, 319, 4-4, 4-8, 413, 4-20, 5-21, 5-25

Part Number

Page

4761700 ......................... 2-4 4761800 1-7, 1-26, 2-4, 2-41, 2-43, 2-59, 3-7, 3-14, 5-21, 5-25 4762000 ....................... 3-14 4762200 ......... 1-7, 3-3, 3-14 4771000 ....................... 4-19 4791600 ....................... 2-48 4832000 ....................... 2-51 4832100 ....................... 2-43 4842046 .................. 4-3, 4-7 4842207 ....................... 5-21 4843673 ....................... 2-21 4843729 ....................... 2-72 4843793 ......................... 1-4 4843794 ......................... 1-4 4843816 ....................... 2-21 4843825 ......................... 1-5 4843827 ....................... 2-63 4843828 ......................... 3-4 4843851 ....................... 4-19 4843852 ....................... 4-19 4843878 ....................... 2-71 4843879 ....................... 2-71 4843890 ......................... 3-4 4843919 ....................... 2-59 4843920 ....................... 2-71 4843925 ....................... 2-71 4843926 ....................... 2-71 4843927 ....................... 2-71 4843928 ....................... 3-13 4843929 ....................... 3-13 4843930 ....................... 2-71 4843931 ....................... 2-71 4843932 ....................... 2-71 4843933 ....................... 2-71 4843942 ......................... 1-3 4843943 ......................... 1-3 4843957 .............. 2-45, 2-47 4843979 ......................... 1-4 4844382 ......................... 3-7 4844477 ......................... 1-3 4844478 ......................... 1-3 4844832 ....................... 3-14 4845039 ....................... 4-19 4846823 .................. 4-3, 4-7 4891600 ....................... 2-48 4891800 2-21, 3-14, 4-3, 4-7 4892400 ....................... 2-21 4920019 ....................... 4-14 4920039 ....................... 4-14 4920140 ......................... 1-4 4920385 ......................... 3-8 4920487 ....................... 4-24 4920986 .................. 4-3, 4-7 4921299 ....................... 4-24 4921347 ......................... 7-3 4921348 ......................... 7-4 4921350 ......................... 7-4

Part Number

PARTS NUMBER INDEX

Page

4921351 ......................... 7-4 4921352 ......................... 7-4 4921353 ......................... 7-4 4921429 ......................... 7-2 4921430 ......................... 7-2 4921431 ......................... 7-2 4921433 ......................... 7-2 4922368 ......................... 7-4 4923249 ....................... 2-48 4923480 ......................... 7-4 4931740 ......................... 7-2 4932404 ......................... 7-4 4932405 ..................7-3, 7-4 4932406 ......................... 7-4 4932407 ......................... 7-3 4932420 ......................... 7-3 4932510 ......................... 7-2 4932635 ......................... 7-3 4932638 ......................... 7-2 4932640 ......................... 7-2 4932668 ......................... 7-4 4933173 ......................... 7-3 4933174 ......................... 7-4 4933271 ......................... 7-3 4933390 ......................... 7-4 530997 ........................... 8-4 70000794 ..................... 1-23 70000969 ..................... 2-55 70000970 ..................... 2-55 70000976 ..................... 2-55 70001060 ..................... 2-55 70001061 ..................... 2-55 70001065 ..................... 2-55 70001072 ..................... 2-55 70001073 ..................... 2-55 70001074 ..................... 2-55 70001075 ..................... 2-55 70001076 ..................... 2-55 70001077 ..................... 2-55 70001078 ..................... 2-55 70001079 ..................... 2-55 70001080 ..................... 2-55 70001081 ..................... 2-55 70001082 ..................... 2-55 70001083 ..................... 2-55 70001084 ..................... 2-55 70001085 ..................... 2-55 7000166 ....................... 4-11 70001996 ....................... 1-3 70001997 ....................... 1-3 70002008 ................3-9, 9-1 70002009 ..............3-9, 3-13 70002010 ..............3-13, 9-1 70002090 ..................... 2-49 7000213 ....................... 1-13 7000220 ................1-9, 1-13 70002279 ..................... 1-25 70002280 ..................... 1-26 70002281 ..................... 1-26

150HAX

Part Number

Page

70002283 ..................... 1-23 70002284 ..................... 1-23 70002286 ..................... 1-23 70002287 ..................... 1-23 7000231 ................ 1-9, 1-13 7000238 ....................... 1-13 7000243 ................ 1-9, 2-37 70002520 ..................... 2-49 7000265 .............. 1-10, 1-13 70002684 ..................... 1-13 70002685 ..................... 1-13 70002686 ..................... 1-13 70002687 ..................... 1-13 70002688 ..................... 1-14 7000281 ....................... 1-13 7000282 .............. 1-10, 1-13 70002828 ..................... 2-49 7000283 .............. 1-10, 1-13 7000284 .............. 1-10, 1-13 7000285 ................ 1-9, 1-13 7000290 .............. 1-10, 1-14 7000413 ......................... 2-8 7000414 1-29, 1-31, 2-8, 2-11 7000417 .................. 2-7, 9-1 7000418 ..1-29, 1-31, 2-8, 211, 9-1 7000448 ....................... 2-11 7000468 1-29, 1-31, 2-8, 2-11 7000470 1-29, 1-31, 2-8, 2-11 7000548 .................. 2-3, 9-1 7000552 ......................... 2-3 7000558 ......... 1-25, 2-3, 9-2 7000625 ....................... 4-13 7000711 ....................... 2-29 7000712 ....................... 2-29 7000713 ....................... 2-29 7000714 ....................... 2-29 7000717 ....................... 2-29 7000718 ....................... 2-29 7000720 ....................... 2-29 7000721 ....................... 2-29 7000729 ....................... 2-29 7000730 ....................... 2-29 7000731 ....................... 1-18 7000732 ....................... 2-29 7000760 ....................... 2-29 7000796 .............. 1-17, 2-29 7000798 ....................... 2-29 7001293 ....................... 2-53 7001506 ......................... 2-3 7001507 ......................... 2-3 7001909 ....................... 2-37 7001910 ......................... 1-9 7001913 ....................... 2-37 7001919 ................ 1-9, 1-13 7001922 ....................... 2-38 7001928 1-9, 1-10, 1-13, 2-38 7001947 ................ 1-9, 1-13 7001948 ......................... 1-9

11-7

SECTION 11

Part Number 7001949 7001950 7001951 7001952 7001955 7001956 7001957 7001958 7001959 7001961 7001962 7001963 7001964 7001965 7001966 7001967 7001968 7001970 7001971 7001972 7001973 7001974 7001975 7001976 7001977 7002100 7002103 7002104 7002105 7002107 7002110 7002111 7002112 7002116 7002117 7002123 7002125 7002229 7002262 7002294 7002304 7002305 7002315 7002316 7002317 7002320 7002321 7002322 7002323 7002324 7002326 7002327 7002328 7002329 7002333 7002334

PARTS NUMBER INDEX

Page

................ 1-9, 1-13 ................ 1-9, 1-13 ......................... 1-9 .............. 1-10, 2-37 ................ 1-9, 1-13 ................ 1-9, 1-13 ................ 1-9, 1-13 ................ 1-9, 1-13 ................ 1-9, 1-13 ......................... 1-9 ................ 1-9, 1-13 ................ 1-9, 1-13 ....................... 1-13 ......................... 1-9 ................ 1-9, 1-13 ................ 1-9, 1-13 ................ 1-9, 1-13 ................ 1-9, 1-13 ................ 1-9, 1-14 ................ 1-9, 1-14 ................ 1-9, 1-14 ................ 1-9, 1-14 ................ 1-9, 1-14 ................ 1-9, 1-14 .............. 1-10, 1-14 ....................... 4-11 ....................... 4-11 ....................... 4-11 ....................... 4-11 ....................... 4-11 ....................... 4-11 ....................... 4-11 ....................... 4-11 ....................... 4-11 ....................... 4-11 ....................... 4-11 ....................... 4-11 ......................... 2-7 ................ 1-29, 2-8 ......................... 2-7 ......................... 2-7 1-29, 1-31, 2-7, 2-11 1-29, 1-31, 2-8, 2-11 .......1-29, 2-7, 2-11 ....................... 1-31 ......................... 2-7 ......................... 2-7 ......................... 2-7 ......................... 2-7 ......................... 2-7 ......................... 2-7 ....................... 2-11 ......................... 2-7 ......................... 2-7 1-29, 1-31, 2-8, 2-11 1-29, 1-31, 2-7, 2-8, 2-11 7002335 1-29, 1-31, 2-8, 2-11 7002336 1-29, 1-31, 2-8, 2-11

11-8

Part Number

Page

7002338 1-29, 1-31, 2-7, 2-8, 2-11 7002339 1-29, 1-31, 2-8, 2-11 7002340 1-29, 1-31, 2-7, 2-8, 2-11 7002341 1-29, 1-31, 2-8, 2-11 7002344 1-29, 1-31, 2-7, 2-11 7002345 1-29, 1-31, 2-7, 2-11 7002346 1-29, 1-31, 2-7, 2-11 7002348 1-29, 1-31, 2-7, 2-11 7002378 ..........................2-7 7002447 ........................2-11 7002448 ........................2-11 7002449 ........................2-11 7002450 ................ 2-11, 9-1 7002451 ........................2-11 7002825 ........................1-29 7003006 ........................2-29 7003007 ........................2-29 7003012 ........................2-29 7003013 ........................2-29 7003049 ........................2-29 7003051 ........................2-29 7003052 ........................2-29 7003053 ........................2-29 7003054 ........................2-29 7003055 ........................2-29 7003056 ........................2-29 7003057 ........................2-29 7003059 ........................2-29 7003090 ........................2-29 7003091 ........................2-29 7003103 ........................2-53 7003114 ........................2-53 7003647 ................ 2-15, 9-1 7003655 ....... 2-45, 2-47, 9-1 7003700 ........................4-23 7003702 ........................4-23 7003703 ........................4-23 7003719 ........................4-23 7003722 ........................4-24 7003739 ........................4-23 7003740 ........................4-23 7003744 ........................4-23 7003751 .............. 4-23, 4-27 7003788 ........................4-23 7003789 ........................4-23 7003790 .............. 4-23, 4-27 7003791 .............. 4-23, 4-27 7003792 ........................4-23 7003793 ........................4-23 7003795 ........................4-23 7003825 ....... 1-31, 2-7, 2-11 7004167 ........................2-25 7004171 ........................2-25 7004177 ........................2-26 7004179 ........................2-25 7004192 .............. 2-25, 2-26 7004196 ........................2-25

Part Number 7004197 7004198 7004244 7004247 7004248 7004249 7004368 7004822 7004823 7004834 7004835 7004836 7004837 7004838 7004839 7004841 7004859 7005447 7005474 7005476 7005597 7006075 7006140 7006148 7006152 7006153 7006179 7006180 7006191 7006726 7006729 7006730 7006731 7006732 7006737 7006744 7006745 7006746 7006757 7006771 7006773 7006778 7006780 7006782 7007312 7007320 7007321 7007323 7007435 7007437 7007438 7007439 7007446 7007459 7007657 7007673 7007688 7007689

150HAX

Page

....................... 2-25 ....................... 2-25 ....................... 2-59 ....................... 2-44 ....................... 2-44 ....................... 2-44 .........1-25, 2-3, 9-2 ......................... 2-7 ......................... 2-7 ......................... 2-7 ......................... 2-7 ......................... 2-7 ......................... 2-7 ......................... 2-7 ......................... 2-7 ......................... 2-7 1-29, 1-31, 2-7, 2-8, 2-11 ....................... 2-53 ....................... 2-53 ....................... 2-53 ....................... 2-53 ....................... 1-25 ......................... 1-3 ......................... 1-3 ......................... 1-3 .................. 3-9, 9-1 ................ 3-9, 3-13 .........3-9, 3-13, 9-1 ................ 3-13, 9-1 ..............2-13, 2-17 ..............2-14, 2-17 ..............2-14, 2-17 ..............2-14, 2-17 ....................... 2-14 ....................... 2-14 ..............2-13, 2-17 ....................... 2-14 ..............2-14, 2-17 ..............2-14, 2-18 ..............2-14, 2-18 ....................... 2-14 ..............2-15, 2-18 ....................... 2-15 ....................... 2-13 ....................... 2-30 ......................... 2-3 ....................... 1-25 ....................... 1-25 ....................... 1-23 ....................... 1-23 ....................... 1-23 ....................... 1-23 ....................... 1-23 ....................... 1-23 ................ 1-9, 1-13 ....................... 2-38 ....................... 2-37 ....................... 2-37

Part Number 7007698 7007699 7007901 7007902 7007905 7007906 7007907 7007908 7007909 7007913 7007914 7007915 7007916 7007923 7007924 7007926 7007927 7007928 7007930 7007933 7007934 7007970 7007977 7007979 7007980 7007983 7007985 7007986 7007987 7008804 7008821 7008828 7008829 7009315 7009316 7009319 7009320 7009323 7009324 7009325 7009330 7009364 7009367 7009368 7009369 7009370 7009371 7009372 7009373 7009374 7009375 7009376 7009380 7009381 7009382 7009383 7009384 7009385

Page

......................... 1-9 ......................... 1-9 ....................... 2-30 ....................... 2-30 ....................... 2-30 ....................... 2-30 ....................... 2-30 ....................... 2-30 ....................... 2-30 ....................... 2-30 .............. 2-30, 2-33 ....................... 2-30 ....................... 2-30 ..... 1-17, 2-30, 2-33 .............. 1-17, 2-30 ....................... 2-30 ....................... 2-30 ....................... 2-30 ....................... 2-30 .............. 1-17, 2-30 ....................... 2-30 .............. 1-17, 2-33 .............. 1-17, 2-33 .............. 1-17, 2-33 .............. 1-17, 2-33 .............. 1-17, 2-33 .............. 1-17, 2-33 ....................... 1-17 .............. 1-17, 2-33 .............. 2-43, 2-48 .............. 2-43, 2-48 ....... 2-43, 2-48, 9-1 ....... 2-43, 2-48, 9-1 .............. 2-13, 2-17 .............. 2-13, 2-17 .............. 2-13, 2-17 ....................... 2-14 2-14, 2-15, 2-17, 218 ....................... 2-14 ....................... 2-14 ....................... 2-15 ....................... 2-18 ....................... 2-17 .............. 2-14, 2-18 ....................... 2-14 ....................... 2-18 ....................... 2-18 ....................... 2-17 ....................... 2-17 ....................... 2-18 ....................... 2-18 ....................... 2-18 ....................... 2-19 .............. 2-14, 2-17 ....................... 2-17 ....................... 2-18 ....................... 2-18 ....................... 2-18

3120680

SECTION 11

Part Number 7009386 7009387 7009388 7009389 7009390 7009391 7009392 7009393 7009394 7009395 7009396 7009397 7009398 7009594 7009595 7009596 7009597 7009598 7009599 7009739 7009756 7009992 7010403 7010408 7010409 7010411 7010412 7010413 7010414 7010415 7010416 7010418 7010419 7010420 7010430 7010431 7010432 7010434 7010436 7010456 7010457 7010458 7010459 7010460 7010652 7010698 7010700 7010775 7010776 7010790 7010791 7010792 7010793 7010794 7010795 7010911 7010924 7011016 7011024

3120680

Page

....................... 2-18 ....................... 2-19 ....................... 2-13 ....................... 2-13 ....................... 2-13 ....................... 2-13 ....................... 2-13 ....................... 2-15 ....................... 2-13 ....................... 2-15 ....................... 2-15 ....................... 2-14 ....................... 2-14 ....................... 2-53 ....................... 2-53 ....................... 2-53 ....................... 2-53 ....................... 2-53 ....................... 2-53 ....................... 1-25 ................ 6-5, 6-13 ....................... 4-11 ....................... 2-38 ....................... 2-37 ....................... 2-37 ....................... 2-37 ....................... 2-37 ....................... 2-37 ....................... 2-37 ....................... 2-37 ....................... 2-37 ....................... 2-37 ....................... 2-38 ....................... 2-38 ....................... 2-37 ....................... 2-37 ....................... 2-37 ....................... 2-37 ....................... 2-38 ....................... 2-38 ....................... 2-38 ....................... 2-38 ....................... 2-38 ....................... 2-38 ......................... 2-4 ....................... 2-63 ....................... 2-25 ....................... 2-25 .............. 2-25, 2-26 ....................... 2-26 ....................... 2-25 .............. 2-25, 2-26 ....................... 2-25 ....................... 2-25 .............. 2-25, 2-26 ....................... 2-55 ....................... 2-55 ....................... 2-56 ....................... 2-55

Part Number 7011043 7011044 7011048 7011071 7011112 7011118 7011311 7011316 7011317 7011320 7011322 7011340 7011712 7011713 7011714 7011715 7011716 7011717 7011719 7011720 7011903 7011904 7011907 7011941 7011983 7012300 7012301 7012302 7012303 7012318 7012319 7012320 7012321 7012322 7012323 7012324 7012325 7012326 7012327 7012328 7012329 7012330 7012333 7012336 7012337 7012338 7012339 7012350 7012360 7012361 7012363 7012364 7012365 7012366 7012367 7012370 7012371 7012372 7012378

Page

....................... 2-55 ....................... 2-55 ....................... 2-55 ....................... 2-55 ....................... 5-11 ....................... 2-11 ......................... 2-3 ....................... 1-25 ....................... 1-25 ......................... 2-3 ......................... 2-3 ......................... 2-4 ....................... 1-17 .............. 1-17, 2-33 .............. 1-17, 2-33 .............. 1-17, 2-33 .............. 1-17, 2-33 .............. 1-17, 2-33 ....................... 2-33 ....................... 2-33 ....................... 4-23 ....................... 4-23 ....................... 4-23 ....................... 4-24 ....................... 4-23 ....................... 2-14 ....................... 2-15 ....................... 2-15 ....................... 2-15 .............. 2-14, 2-18 .............. 2-14, 2-18 .............. 2-14, 2-18 .............. 2-14, 2-18 .............. 2-14, 2-18 .............. 2-14, 2-18 .............. 2-14, 2-17 .............. 2-13, 2-17 .............. 2-13, 2-17 .............. 2-13, 2-17 ....................... 2-14 ....................... 2-14 ....................... 2-15 .............. 2-14, 2-18 ....................... 2-15 ....................... 2-15 .............. 2-15, 2-18 ....... 2-13, 2-17, 9-1 ....................... 2-18 ....................... 2-18 ....................... 2-18 ....................... 2-17 ....................... 2-18 ....................... 2-18 ....................... 2-15 ....................... 2-15 ....................... 2-15 ....................... 2-15 ....................... 2-13 ....................... 2-13

Part Number 7012380 7012381 7012382 7012384 7012385 7012518 7012576 7012611 7012612 7012662 7012672 7012700 7012701 7012702 7012703 7012704 7012705 7012706 7012707 7012708 7012709 7012710 7012711 7012712 7012713 7012714 7012715 7012716 7012945 7013711 7013772 7013773 7013774 7014300 7014301 7014302 7014303 7014304 7014306 7014308 7016333 7016394 7017003 7017048 7017496 7018602 7018603 7018605 7018606 7018607 7018608 7018609 7018612 7018990 7019674 7019675 7020009 7020045 7020051

150HAX

PARTS NUMBER INDEX

Page

....................... 2-13 ....................... 2-13 ....................... 2-13 ....................... 2-13 ....................... 2-15 ....................... 1-25 ....................... 2-44 ..............2-67, 4-17 ..............2-67, 4-17 ....................... 4-19 ....................... 4-19 ....................... 1-21 ....................... 1-21 ....................... 1-21 ....................... 1-21 ....................... 1-21 ....................... 1-21 ....................... 1-21 ....................... 1-21 ....................... 1-21 ....................... 1-21 ....................... 1-21 ....................... 1-21 ....................... 1-21 ....................... 1-21 ....................... 1-21 ....................... 1-21 ....................... 1-21 ......................... 2-3 ..............2-44, 2-55 ..............2-44, 2-55 ..............2-44, 2-55 ..............2-44, 2-55 ....................... 2-53 ....................... 2-53 ....................... 2-53 ....................... 2-53 ....................... 2-53 ....................... 2-53 ....................... 2-53 ....................... 2-59 ....................... 2-41 ................1-9, 1-13 ..............1-13, 2-37 ....................... 1-26 ..............1-17, 2-33 ..............1-17, 2-33 ..............1-17, 2-33 ..............1-17, 2-33 ..............1-17, 2-33 ..............1-18, 2-34 ..............1-17, 2-33 ..............1-18, 2-34 ....................... 1-21 ....................... 2-45 ....................... 2-45 ....................... 2-45 ....................... 1-25 ....................... 1-25

Part Number 7020175 7020176 7020361 7020365 7020366 7020367 7020500 7020511 7020542 7020544 7020545 7020546 7020547 7020549 7020559 7020560 7020561 7020562 7021249 7021256 7021275 7021276 7021625 7022302 7022303 7022311 7022314 7022321 7022322 7022324 7022325 7022326 7022328 7022368 7022371 7023230 7023432 7023443 7023475 7023476 7023477 7023478 7023910 7023917 7024140 7024143 7024593 7024594 7024778 7024854 7024862 7024863 7024864 7024865 7024866 7024867 7024868 7024870 7027420

Page

.............. 2-67, 4-17 .............. 2-67, 4-17 .............. 2-13, 2-17 ....................... 2-15 ....................... 2-15 ....................... 2-13 ....................... 4-27 ....................... 4-23 ....................... 4-24 ....................... 4-27 ....................... 4-27 ....................... 4-27 ....................... 4-27 ....................... 4-27 ....................... 4-27 ....................... 4-27 ....................... 4-27 ....................... 4-27 ....................... 1-23 ....................... 1-23 ....................... 1-23 ....................... 1-23 ....................... 1-26 ....................... 1-23 ....................... 1-23 ....................... 1-23 ....................... 1-23 ....................... 1-23 ....................... 1-23 ....................... 1-23 ....................... 1-23 ....................... 1-23 ....................... 1-23 ....................... 1-23 ....................... 1-23 .............. 2-45, 2-49 ....................... 2-26 ....................... 2-26 ....................... 2-45 ....................... 2-45 ....................... 2-45 ....................... 2-45 ....................... 1-23 ....................... 1-26 ....................... 1-13 ....................... 1-13 ....................... 2-45 ....................... 2-45 ....................... 2-37 ....................... 1-23 ....................... 1-23 ....................... 1-23 ....................... 1-23 ....................... 1-23 ....................... 1-23 ....................... 1-23 ....................... 1-23 ....................... 1-23 ....................... 1-23

11-9

SECTION 11

Part Number

PARTS NUMBER INDEX

Page

Part Number

Page

Part Number

Page

Part Number

Page

7027737 .............. 2-45, 2-49 7028838 ....................... 2-49 77133137 ....................... 4-7 8033493 ....................... 2-49 80966123 ....................... 4-7 8274022 ................ 2-48, 9-1 8320275 ....................... 2-49 86561326 ..................... 6-15 8760268 ................ 6-5, 6-13 91163129 ..................... 2-48 91414020 ..................... 2-38

11-10

150HAX

3120680

3120680

Corporate Office JLG Industries, Inc. 1 JLG Drive McConnellsburg PA. 17233-9533 USA (717) 485-5161 (717) 485-6417

JLG Worldwide Locations JLG Industries (Australia) P.O. Box 5119 11 Bolwarra Road Port Macquarie N.S.W. 2444 Australia

JLG Latino Americana Ltda.

Rua Eng. Carlos Stevenson, 80-Suite 71 13092-310 Campinas-SP Brazil

+61 2 65 811111 +61 2 65 813058

+55 19 3295 1025

JLG Deutschland GmbH Max-Planck-Str. 21 D - 27721 Ritterhude - Ihlpohl Germany +49 (0)421 69 350 20 +49 (0)421 69 350 45

+55 19 3295 0407

JLG Equipment Services Ltd. Rm 1107 Landmark North 39 Lung Sum Avenue Sheung Shui N. T. Hong Kong (852) 2639 5783

JLG Industries (UK) Ltd Bentley House Bentley Avenue Middleton Greater Manchester M24 2GP - England +44 (0)161 654 1000 +44 (0)161 654 1001 JLG Industries (Italia) s.r.l.

Via Po. 22 20010 Pregnana Milanese - MI Italy +39 029 359 5210 +39 029 359 5845

JLG France SAS Z.I. de Baulieu 47400 Fauillet France +33 (0)5 53 88 31 70 +33 (0)5 53 88 31 79

Oshkosh-JLG Singapore Technology Equipment Pte Ltd 29 Tuas Ave 4, Jurong Industrial Estate Singapore, 639379 +65-6591 9030

(852) 2639 5797

+65-6591 9031 Plataformas Elevadoras JLG Iberica, S.L. Trapadella, 2 P.I. Castellbisbal Sur 08755 Castellbisbal, Barcelona Spain +34 93 772 4700

JLG Sverige AB Enkopingsvagen 150 Box 704 SE - 176 27 Jarfalla Sweden +46 (0)850 659 500 +46 (0)850 659 534

+34 93 771 1762

www.jlg.com