JLG 1044C-54 Telehandler Parts Manual - PDF DOWNLOAD

Illustrated Parts Manual Model 1044C-54 Series II S/N 0160009654 & After including 0160008714 31200069 Revised July 8, 2008

EFFECTIVITY PAGE March 18, 2005 - A - Original Issue Of Manual May 11, 2006 - B - Revised Manual July 8, 2008 - C - Revised Manual (Manual edited to - 0010667 Revision 18)

31200069

1044C-54 Series II

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EFFECTIVITY PAGE

ii

1044C-54 Series II

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TABLE OF CONTENTS FIGURE NO.

TITLE

PAGE NO.

SECTION 1 – FRAME & ATTACHING PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 1-1 1-2

Main Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 Outrigger Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6

SECTION 2 – BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 2-1 2-2 2-3 2-4 2-5 2-6 2-7 2-8

First Boom Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Bearing Pads, Spacers & Shims, (First Boom Section) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Second Boom Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Bearing Pads, Spacers & Shims, (Second Boom Section) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Third Boom Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fourth Boom Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Transfer Carriage/Boom Cradle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Quick Attach Group Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-2 2-6 2-8 2-10 2-12 2-16 2-18 2-20

SECTION 3 – ATTACHMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 3-1 3-2 3-3 3-4 3-5 3-6 3-7 3-8 3-9 3-10 3-11 3-12 3-13 3-14

50” & 74” Carriage Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

50” & 74” Tilt Carriage Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

72” Swing Carriage Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Utility Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

50” Single Fork Positioning Carriage Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

50” Dual Fork Positioning Carriage Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10’ Truss Boom Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10’ Truss Boom Assembly w/Winch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Carriage Assembly w/8’ Vertical Mast (Non-Tilt) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Carriage Assembly w/8’ Vertical Mast (Tilt) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8’ Vertical Mast Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Forks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fork Mounted Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Sweeper Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-2 3-4 3-6 3-8 3-10 3-12 3-14 3-16 3-18 3-20 3-22 3-24 3-26 3-28

SECTION 4 – ENGINE & ATTACHING PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 4-1 4-2 4-3 4-4 4-5

Engine Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

John Deere Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Radiator Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Air Cleaner Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Exhaust Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-2 4-14 4-18 4-22 4-24

SECTION 5 – DRIVE TRAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 5-1

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Drive Train Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

1044C-54 Series II

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TABLE OF CONTENTS FIGURE NO. 5-2 5-3 5-4 5-5 5-6 5-7 5-8 5-9 5-10 5-11 5-12 5-13 5-14 5-15 5-16 5-17 5-18 5-19 5-20 5-21 5-22 5-23 5-24 5-25 5-26 5-27 5-28 5-29 5-30 5-31

TITLE

PAGE NO.

Front Axle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Front Axle - Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Front Axle - Limited Slip Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Front Axle - Axle Casing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Front Axle - M-Disc Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Front Axle - Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Front Axle - Joint Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Front Axle - Planetary Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Rear Axle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Rear Axle - Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Rear Axle - Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Rear Axle - Axle Casing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Rear Axle - M-Disc Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Rear Axle - Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Rear Axle - Joint Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Rear Axle - Planetary Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ZF Transmission - Converter & Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ZF Transmission - Gearbox Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ZF Transmission - Reversing Gear KV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ZF Transmission - Reversing Gear KR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ZF Transmission - Coupling Group K1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ZF Transmission - Coupling Group K2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ZF Transmission - Coupling Group K3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ZF Transmission - Coupling Group K4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ZF Transmission - Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ZF Transmission - Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ZF Transmission - Gearshift System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ZF Transmission - Oil Pump, Filter & Dipstick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Drive Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Tires and Rims . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-4 5-6 5-10 5-12 5-14 5-18 5-20 5-22 5-24 5-26 5-30 5-32 5-34 5-38 5-40 5-44 5-46 5-48 5-50 5-52 5-54 5-56 5-58 5-60 5-62 5-64 5-66 5-70 5-72 5-74

SECTION 6 – CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 6-1 6-2 6-3 6-4 6-5 6-6 6-7 6-8 6-9 6-10 6-11

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Operators Compartment Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Cab Enclosure Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Windshield Wiper Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Windshield Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Window Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Door Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Insulation Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Instrument Panel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Operator’s Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Heater & Air Conditioning System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Valve Plate Components Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1044C-54 Series II

6-2 6-4 6-6 6-8 6-10 6-12 6-14 6-16 6-18 6-22 6-26

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TABLE OF CONTENTS FIGURE NO.

TITLE

PAGE NO.

SECTION 7 – CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 7-1 7-2 7-3 7-4 7-5

Joystick Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3 Handle Single Axis Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Steer Column Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Brake Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Accelerator Pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-2 7-4 7-6 7-8 7-10

SECTION 8 – HYDRAULIC CIRCUITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 8-1 8-2 8-3 8-4 8-5 8-6 8-7 8-8 8-9 8-10 8-11 8-12

Pump, Suction - Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Boom Hydraulic Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Hoist & Rear Carriage Tilt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Second Auxiliary Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Transfer Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Outrigger Cylinder & Joystick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Frame Tilt & Rear Axle Stabilizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Steering Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Joystick Control Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Service Brake Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Park Brake Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Test Port Hydraulic Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8-2 8-4 8-6 8-8 8-10 8-12 8-14 8-18 8-20 8-22 8-24 8-26

SECTION 9 – HYDRAULIC COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1 9-1 9-2 9-3 9-4 9-5 9-6 9-7 9-8 9-9 9-10 9-11 9-12 9-13 9-14 9-15 9-16 9-17 9-18 9-19

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Front Carriage Tilt Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Rear Carriage Tilt Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Frame Tilt Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Hoist Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Boom Extension Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Transfer Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Outrigger Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Rear Stabilizer Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Steering Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Hydraulic Control Valve Assembly - Mid-Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Valve Section Assembly - Boom Hoist/Boom Extension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Valve Section Assembly - Fork Tilt/Outrigger/Transfer/Auxiliary/Frame Tilt . . . . . . . . . . . . . . . .

Relief Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Relief Valve Assembly - Mid-Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Tandem Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Accumulator Charge Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-Port Circuit Selector Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Hydraulic Return Line Filter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Pressure Filter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1044C-54 Series II

9-2 9-4 9-6 9-8 9-10 9-12 9-14 9-16 9-18 9-20 9-22 9-24 9-26 9-28 9-30 9-32 9-34 9-36 9-38

v

TABLE OF CONTENTS FIGURE NO. 9-20 9-21 9-22 9-23 9-24 9-25 9-26

TITLE

PAGE NO.

Inline Filter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Accumulator Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Rear Axle Stabilizer Control Valve, (under cab) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Rear Axle Stabilizer Valve, (on rear axle) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fuel/Hydraulic Tank Assy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Boom Extend Lockout Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Park Brake Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9-40 9-42 9-44 9-46 9-48 9-50 9-52

SECTION 10 – ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1 10-1 10-2 10-3 10-4 10-5 10-6

Frame Harness Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Outrigger/Boom Extend Lockout Harness Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Engine Electrical Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Transmission Harness Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Operator’s Compartment Electrical Group Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fuses, Relays & Buzzer Mounting Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10-2 10-6 10-8 10-10 10-12 10-14

SECTION 11 – DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1 11-1

Decal Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2

SECTION 12 – OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1 12-1 12-2 12-3 12-4 12-5 12-6 12-7 12-8

Worklight Option Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Roadway Light Option Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Strobe/Rotating Beacon Light Option Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Tilting Carriage Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Tower Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fork Positioning Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Lockable Engine Side Panels Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Battery Cold Start Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12-2 12-8 12-16 12-20 12-22 12-24 12-26 12-28

SECTION 13 – RECOMMENDED SPARE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-1 SECTION 14 – PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-1

vi

1044C-54 Series II

31200069

SECTION 1 FRAME & ATTACHING PARTS

31200069

1044C-54 Series II

FRAME & ATTACHING PARTS Figure 1-1 Main Frame Assembly

29 28

31

30

3

33

EARLIER PRODUCTION

5

4

6

45 44

9 10

2 43

42 32

32 32 39

27 13

11

22 19

26

12

18 23

14

11 36

23

17

16 14

23

19 14

22

21 13 12

20 1 38 40 41 8

1-2

17

11 14

16

15

35

1044C-54 Series II

7

11 34 13 12 12 13 15

37

25

24 PV0402

31200069

FRAME & ATTACHING PARTS Figure 1-1 Main Frame Assembly Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

2360719 10700784 10701507 10701309 10701403 90027473 10701512 10700104 10236818 10116228 10732689 10716611 4761800 3423197 3841709 0641810 10701312 10124732 10701508 10701310 0641832 10701510 3282201 4341026 10338513 10700205 10700107

1 10 4 4 4 1 10 4 4 1 4 4 4 4 2 2 2 8 2 4 4 2 10 10 1 1 4 1

29

10701309

1

30 31

10837299

1 1

32

8866625 88521005 88551010 10700404

1 1 2 8 Ref Ref Ref Ref 1 4 4 4 Ref AR 2

33 34 35 36 37 38 39 40 41 42 43 44

31200069

4341020 10700605 10701408 10701314 0100071 10700703

Description

Rev.

MAIN FRAME HEX HD CAPSCREW, 3/4-16X3-3/4, GR8, (loctite & torque to 465 lb-ft) HEX NUT, 5/16-18 LOCKWASHER, 5/16 FLAT WASHER, 5/16 DOWEL PIN, 3/4X2, (see Figure 9-6 for details) HARDWASHER, 3/4 HEX NUT, 5/8-11 HEX HD CAPSCREW, 5/16-18X1 GRILLE CYLINDER BUSHING GREASE FITTING COVER GREASE FITTING WASHER, 1/2 FRAME TILT & OSCILLATION LOCK CYLINDER PIN, (lower) LOCK PIN HEX HD CAPSCREW, 1/2-13X1-1/4 LOCKWASHER, 1/2 FRAME TILT & OSCILLATION LOCK CYLINDER PIN, (upper) HEX NUT, 3/8-16 LOCKWASHER, 3/8 HEX HD CAPSCREW, 1/2-13X4 HEX NUT, 1/2-13 HEX NUT, 3/4-16, GR8 SUBFRAME - 4 CYLINDER ENGINE MIRROR BRACKET HEX HD CAPSCREW, 3/8-16X1-1/4 HEX HD CAPSCREW, 5/16-16X1-3/4, (S/N 0160009654 thru 0160011418 including 0160008714) LOCKWASHER, 5/16, (S/N 0160009654 thru 0160011418 including 0160008714) END CAP PLUG, (S/N 0160009654 thru 0160011418 including 0160008714) CONVEX MIRROR, (S/N 0160009654 thru 0160011418 including 0160008714), (no longer available, order convex mirror service kit) CONVEX MIRROR, (S/N 0160011439 & After), (includes mounting hardware) LOCKNUT, 5/16 LOCKWASHER, 5/16 HEX HD CAPSCREW, 1/2-13X1-1/2 REAR STABILIZER CYLINDER, (see Figure 9-8 for details) FRONT AXLE ASSY, (see Figure 5-2 for details) FRAME TILT CYLINDER, (see Figure 9-3 for details) REAR AXLE ASSY, (see Figure 5-10 for details) TRANSMISSION MOUNT WELDMENT HEX HD CAPSCREW, 5/8-11X2-1/4, GR5 PLAIN WASHER, 5/8 LOCKWASHER, 3/8 TANK SUPPORT MOUNT, (see Figure 9-24 for details) LOCTITE, #262, (apply to item 2) HEX HD CAPSCREW, 3/4-10X2-1/4, GR5

1044C-54 Series II

1-3

FRAME & ATTACHING PARTS Figure 1-1 Main Frame Assembly

1-4

Item

Part Number

Qty.

Description

45 46

10701315 10717809

2 2

LOCKWASHER, 3/4 CLAMP

10732579S

1

CONVEX MIRROR SERVICE KIT, (includes item 32)

1044C-54 Series II

Rev.

31200069

FRAME & ATTACHING PARTS Figure 1-1 Main Frame Assembly Item

31200069

Part Number

Qty.

Description

1044C-54 Series II

Rev.

1-5

FRAME & ATTACHING PARTS Figure 1-2 Outrigger Assembly

9 15 203

202 206

204

4

205 207

5

6

3 201 109 112

12

2

101

8

1 10

111

11 7

109 112

111

14 13

108

102

116 114 107 109 112

105

108 116

111 116 107

115

114 102

106 109 112

102

113 116 114

115 103

108 111 107 108 110

1-6

1044C-54 Series II

104

111 PV0442

31200069

FRAME & ATTACHING PARTS Figure 1-2 Outrigger Assembly Item

Part Number

Qty.

1 2 3 4 5 6 7 8

3312201 4762200 3423213 0642256 10732689 10715272 10167750 10139945 10139946 10139947 8310475 0641608 4761600 3575851 3272205 8307703 0100011

1 1 1 1 1 1 1 AR AR AR 12 2 2 2 12 12 AR

HEX NUT, 3/4-10 WASHER, 3/4 CENTER SHAFT HEX HD CAPSCREW, 3/4-10X7 GREASE FITTING COVER GREASE FITTING, 1/8 BUSHING RETAINER SHIM, 16 GA. SHIM, 20 GA. SHIM, 24 GA. HEX HD CAPSCREW, 3/4-10X10, GR8 HEX HD CAPSCREW, 3/8-16X3/4 WASHER, 3/8 MOUNTING PLATE HEX NUT, 3/4-10, GR8 PLAIN WASHER, 3/4 LOCTITE, (apply to item 9)

4210021 4210020 10116228 10239253 10266234

OUTRIGGER ASSY OUTRIGGER FRAME BUSHING OUTRIGGER LEG, (includes item 2) FOOT PAD OUTRIGGER CYLINDER, (see Figure 9-7 for details) OUTRIGGER CYLINDER PIN OUTRIGGER LEG & CYLINDER PIN LOCK PIN HEX HD CAPSCREW, 5/8-11X1-3/4, (torque to 140 lb-ft) HEX HD CAPSCREW, 5/8-11X1-1/2 WASHER, 5/8 LOCTITE, (apply to item 109) GREASE FITTING, 45 DEGREES GREASE FITTING SHIM, 14 GA. GREASE FITTING COVER

E

10165360 10165359 10232432 0642014 0642012 4762000 0100011 10712339 10716611 1101704 10732689

Ref. 1 16 2 2 Ref 2 6 8 18 2 20 AR 2 6 AR 8

0903209 4220249 4220248 0642019 4752000 8305643 4712000 0100011

Ref. 2 2 4 4 4 4 AR

OUTRIGGER STOP BRACKET ASSY STOP WELDMENT RUBBER PAD HEX HD CAPSCREW, 5/8-11X2-3/8, (torque to 10-20 lb-ft) PLAIN WASHER, 5/8 HEX LOCKNUT, 5/8-11 PLAIN WASHER, 5/8 LOCTITE, (apply to item 205)

A

9 10 11 12 13 14 15

101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116

201 202 203 204 205 206 207

31200069

Description

1044C-54 Series II

Rev.

1-7

FRAME & ATTACHING PARTS

This Page Intentionally Left Blank

1-8

1044C-54 Series II

31200069

SECTION 2 BOOM

31200069

1044C-54 Series II

BOOM Figure 2-1 First Boom Section

22 23 24

21

19

17

18

26

234

5 6

8 13 14 9 10

15

28

35 36 23 34

44 50

23

26

29

10 9 12

6 7

40

27

16

11

2

20 37

41 51

45

1

34 60

57

39

59

34

56 55

30

33 31 32

38

42

31 61

32

-20

53 52

46

20

40

60 80

54 51

25

39

43

58

27

49

0

47

48 PV0462

S/N 0160014713 thru 0160033170

2-2

1044C-54 Series II

S/N 0160009654 thru 0160014712 including 0160008714

31200069

BOOM Figure 2-1 First Boom Section Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

10705000 8642237 7139416 8124138 10701658 10701254 10837753 10701662 10701257 10265729 10238726 10721439 10701567 10701319 10701517 1100371 10138806 10701314 10267799 10700605 10239098 10701508 10701310 10701404 10136240 3841203 10700403 10136907 10701446 8050001 10716611 10732689 10701209 10701259 10139068

1 4 2 2 2 4 2 1 2 2 1 1 1 1 1 1 2 2 2 2 1 6 8 6 2 4 4 2 AR 2 4 4 2 4 1

36 37 38 39 40 41 42 43 44 45 46

1001091370 10700202 0100011 10718830 10700940 8127030 10138374 10238512 10138745 10238723 10727310 10701430

1 2 AR 4 2 2 1 1 1 1 1 2

31200069

Description

Rev.

HEX LOCKNUT, 1/4-20 RETAINING RING ANCHOR CLEVIS CHAIN CLEVIS PIN HEX LOCKNUT, 3/8-16 FLAT WASHER, 1/2 SHOULDER BOLT, 1/2X1-3/4 HEX LOCKNUT, 5/8-11 FLAT WASHER, 3/4 CHAIN EQUALIZER CHAIN ADJUSTMENT ANCHOR SHOULDER BOLT, 3/4X2 HEX JAM NUT, 1-1/4-7 LOCKWASHER, 1-1/4 HEX NUT, 1-1/4-7 FIRST BOOM SECTION LOCK PIN LOCKWASHER, 5/8 BOOM PIVOT PIN HEX CAPSCREW, 5/8-11X2-1/4 BOOM COVER HEX NUT, 3/8-16 LOCKWASHER, 3/8 FLAT WASHER, 3/8 REAR CARRIAGE TILT CYLINDER PIN, (rod end) LOCK PIN HEX CAPSCREW, 1/2-13X1-1/4 HOIST CYLINDER PIN, (rod end) FLAT WASHER REAR CARRIAGE TILT CYLINDER BUSHING, (rod end) GREASE FITTING GREASE FITTING COVER HEX NUT, 1-8, GR8 FLAT WASHER, 1 PROXIMITY MOUNTING PLATE, (S/N 0160009654 thru 0160032405 including 0160008714) PROXIMITY MOUNTING PLATE, (S/N 0160032406 & After) HEX HD CAPSCREW, 3/8-16X3/4 LOCTITE #242, (apply to item 20) HOIST CYLINDER BUSHING, (rod end) HEX HD CAPSCREW, 1-8X6-1/2, GR8 UPPER CHAIN, (197.25” long) ROD TENSIONER EXTENSION CYLINDER BASE MOUNT LOWER CHAIN, (167.25" long) ADJUSTMENT BLOCK CHAIN SHOULDER BOLT, 1/2 DIAX2 FLAT WASHER, #8, (S/N 0160009654 thru 0160014713 including 0160008714)

1044C-54 Series II

2-3

BOOM Figure 2-1 First Boom Section (Continued)

2-4

Item

Part Number

Qty.

47

10701354

2

48

10702034

2

49

10238252

1

50 51 52 53 54 55 56 57 58 59 60 61 62 63

10703194 4105262 7075611 8305647 8307113 1001098769 8305645 4711600 1001096404

1 1 1 1 3 1 1 1 1 Ref Ref Ref 4 4

10701312 10717554

Description

Rev.

STAR WASHER, #8, (S/N 0160009654 thru 0160014712 including 0160008714) ROUND HD SLOTTED SCREW, #8-32X1/2, (S/N 0160009654 thru 0160014712 including 0160008714) BOOM ANGLE INCLINOMETER, (S/N 0160009654 thru 0160014712 including 0160008714) BUTTON HD SOCKET CAPSCREW, 1/4-20X1/2 BOOM ANGLE INDICATOR DECAL, (S/N 0160014713 & After) BOOM ANGLE INDICATOR POINTER, (S/N 0160014713 thru 0160033170) HEX LOCK NUT, 7/16-14, (S/N 0160014713 thru 0160033170) PLAIN WASHER, 7/16, (S/N 0160014713 thru 0160033170) BOOM ANGLE INDICATOR POINTER, (S/N 0160033171 & After) HEX LOCK NUT, 3/8-16, (S/N 0160033171 & After) PLAIN WASHER, 3/8, (S/N 0160033171 & After) SPACER, ANDLE INDICATOR, (S/N 0160033171 & After) BOOM EXTENSION CYLINDER, (see Figure 9-5 for details) HOIST CYLINDER, (see Figure 9-4 for details) REAR CARRIAGE TILT CYLINDER, (see Figure 9-2 for details) LOCKWASHER, 1/2 CLAMP, 3/8

1044C-54 Series II

31200069

BOOM Figure 2-1 First Boom Section (Continued) Item

31200069

Part Number

Qty.

Description

1044C-54 Series II

Rev.

2-5

BOOM Figure 2-2 Bearing Pads, Spacers & Shims, (First Boom Section)

13 1

13

1

12

6 2

11

7

2 3 9 8

3

10

9

10

4

4

8

7

5 2

6

PV0560

2-6

1044C-54 Series II

31200069

BOOM Figure 2-2 Bearing Pads, Spacers & Shims, (First Boom Section) Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13

10701361 10701315 10700730 10700489 10138615 10138773 10700700 10139023 10136329 10701312 10138721 10139530 10703236 10703237 10703242

12 6 2 4 1 2 2 6 AR 2 1 2 AR AR AR

31200069

Description

Rev.

STAR WASHER,1/2 LOCKWASHER, 3/4 HEX HD CAPSCREW, 3/4-10X2-3/4 HEX HD CAPSCREW, 1/2-20X3-1/2, GR8 LH RETAINER BLOCK PAD PAD RETAINER, ALUMINUM HEX HD CAPSCREW, 3/4-10X1-1/2 BOOM SLIDE PAD, (9/16X2 wide) SHIM, 16 GA, (.060X2 wide) LOCKWASHER, 1/2 RH RETAINER BLOCK PAD BOOM SLIDE PAD, (1X3 wide) SOCKET BUTTON HD CAPSCREW, 1/2-20X3/4 SOCKET BUTTON HD CAPSCREW, 1/2-20X1 SOCKET BUTTON HD CAPSCREW, 1/2-20X1-1/4

1044C-54 Series II

2-7

BOOM Figure 2-3 Second Boom Section

7

8

9

10 11

11

8

12

14

13 26

13

12

8 11

17

10

9

11

8

16 15

7

17

19 18

1

17

41 42 37

38

2

6

1 35

3

4

5

40 25

39 27 42

44 28

36

34

33

24

29 32

31

20

30 43 23 22

21 PV0470

2-8

1044C-54 Series II

31200069

BOOM Figure 2-3 Second Boom Section Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44

10165692 10265755 10701257 10701364 10701232 1100370 10700218 10701277 10139849 10139838 10239832 10705002 10165723 1101674 10701560 10702757 10732689 10716611 10136174 10165263 10700601 10701363 10232432 10727310 8127023 10715367 10705000 10238723 10113599 10702612 10116369 10138374 10701308 10703194 10720431 8124138 10165712 7139032 10701586 10715272 8642237 8522012 1100417

2 1 1 1 1 1 2 4 2 2 4 2 2 1 1 1 5 2 1 1 1 1 1 1 1 2 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 AR 2 Ref

31200069

Description

Rev.

CHAIN ROLLER, GARLOCK BUSHING CHAIN ROLLER FLAT WASHER, 3/4 STAR WASHER, 3/4 HEX NUT, 3/4-16 SECOND BOOM SECTION, (rear) HEX HD CAPSCREW, 3/8-16X5 FLAT WASHER, 3/8 ROLLER PLASTIC BUSHING HOSE GUIDE HEX LOCKNUT, 3/8-16 CHAIN & HOSE ROLLER BUSHING, GARLOCK CHAIN & HOSE ROLLER, (includes item 13) HEX JAM NUT, 1/2-13 SQUARE HD SETSCREW, CUP PT., 1/2-13X1-3/4 GREASE FITTING COVER GREASE FITTING, 1/8 CHAIN & HOSE ROLLER SHAFT CHAIN ROLLER PIN HEX HD CAPSCREW, 5/8-13X1-1/4 STAR WASHER, 5/8 LOCK PIN, 5/8 SHOULDER BOLT, 5/16DIAX2 LEAF CHAIN, (165.75" long) GREASE FITTING, 45 DEGREES, 1/4 HEX LOCKNUT, 1/4-20 CHAIN ADJUSTMENT BLOCK TOGGLE PLATE BOSS SOCKET HD SETSCREW, CUP PT., 3/8-16X3/8 EXTENSION CYLINDER ROD NUT CHAIN ADJUSTMENT ROD LOCKWASHER, 1/4 SOCKET BUTTON HD CAPSCREW, 1/4-20X1/2 SPECIAL WASHER CLEVIS PIN LEAF CHAIN, (195.75 long), ANCHOR CLEVIS JAM NUT, 3/4-16 GREASE FITTING, 1/8 RETAINING RING ANTISEEZE LUBE, (apply to items 27 & 41) LEAD BALL BOOM EXTENSION CYLINDER, (see Figure 9-5 for details)

1044C-54 Series II

2-9

BOOM Figure 2-4 Bearing Pads, Spacers & Shims, (Second Boom Section)

2 4

5

11

10

1

9 8

8 9

7 6 12 15 14 13

8 9 18 2 1

3

20

17 18

19 9

16

7 6

9

8

6 7

PV0570

2-10

1044C-54 Series II

31200069

BOOM Figure 2-4 Bearing Pads, Spacers & Shims, (Second Boom Section) Item

Part Number

Qty.

1 2 3 4 5 6 7 8

10138770 10139594 10700700 10139809 10701257 10139023 10136329 10703236 10703237 10703242 10701361 10700701 10701315 10165243 10703227 10701359 10139863 10700489 10138773 10701437 10701254 10701308

AR 2 2 2 3 8 AR AR AR AR 23 2 4 AR 4 4 2 2 2 8 2 1

9 10 11 12 13 14 15 16 17 18 19 20

31200069

Description

Rev.

SHIM, 16 GA, (.060X3 wide) BOOM SLIDE PAD, (3/4X3 wide) HEX HD CAPSCREW, 3/4-10X1-1/2, GR5 PAD RETAINER, ALUMINUM FLAT WASHER, 3/4 BOOM SLIDE PAD, (9/16X2 wide) SHIM, 16 GA, (.060X2 wide) SOCKET BUTTON HD CAPSCREW, 1/2-20X3/4 SOCKET BUTTON HD CAPSCREW, 1/2-20X1 SOCKET BUTTON HD CAPSCREW, 1/2-20X1-1/4 STAR WASHER, 1/2 HEX HD CAPSCREW, 3/4-10X1-3/4 LOCKWASHER, 3/4 SLIDE SHIM SOCKET BUTTON HD CAPSCREW, 3/8-161 STAR WASHER, 3/8 BOTTOM SLIDE PAD HEX HD CAPSCREW, 1/2-20X2, GR8 PAD RETAINER FLAT WASHER, 1/2 FLAT WASHER, 1/2 LOCKWASHER, 1/4

1044C-54 Series II

2-11

BOOM Figure 2-5 Third Boom Section

14 46 47 43 47 47 44 47

45 47 B

8

12

16

6

7

18 17

9

11

B

13 16

14

18 17

22

19

2

4 13 14

8

7

23 10 5

27

2-12

48 4

2 3

13

21

10 23

24 25

27

26

1 28 29

9

6

5

4

7 32

12 11

4

A

5

5

20

5

30 24 25

33

1 34

7

31

29 4 5

35 36 37

4

38

42

26

2 27

2

41

40 39 A PV0481

1044C-54 Series II

31200069

BOOM Figure 2-5 Third Boom Section Item

Part Number

Qty.

1 2 3 4

8522012 10136329 10139604 10703236 10703237 10703242 10701361 10700701 10701315 10701257 10139809 10701254 10138770 10139530 10732689 10715272 Not Used 10265833 10720431 10165715 1100369 10167073 10267068 10267069 10715367 10232432 10701363 10700601 10165735 10139023 8127030 10705001 10238661 10139379 10700730 10700726 10705000 10138745 10238724 10727310 10700133 10701309 10139287 10701259 1101522 2220855 2221301 2221302 2200261

AR AR 2 AR AR AR 22 4 9 4 4 6 AR 4 4 4

ANTISEEZE LUBE, (apply to items 29 & 34) SHIM, 16 GA, (.060X2 wide) BOOM SLIDE PAD, (7/16X2 wide) SOCKET BUTTON HD CAPSCREW, 1/2-20X3/4 SOCKET BUTTON HD CAPSCREW, 1/2-20X1 SOCKET BUTTON HD CAPSCREW, 1/2-20X1-1/4 STAR WASHER, 1/2 HEX HD CAPSCREW, 3/4-10X1-3/4 LOCKWASHER, 3/4 FLAT WASHER, 3/4 PAD RETAINER, ALUMINUM FLAT WASHER, 1/2 SHIM, 16 GA, (.060X3 wide) BOOM SLIDE PAD, (1X3 wide) GREASE FITTING COVER GREASE FITTING, 1/8 N.P.T.

2 AR 2 1 2 1 1 2 2 2 2 2 4 2 2 1 1 3 2 1 1 1 1 2 2 2 2 2 2 2 2 2

CHAIN ROLLER CHAIN ROLLER SHIM CHAIN ROLLER BUSHING MIDDLE BOOM, (forward) HOSE FOLLOWER ROLLER HOSE ROLLER WELDMENT, LH HOSE ROLLER WELDMENT, RH GREASE FITTING, 45 DEGREES, 1/4 LOCK PIN, 5/8 LOCKWASHER, 5/8 HEX HD CAPSCREW, 5/8-13X1-1/4 CHAIN ROLLER PIN BOOM SLIDE PAD, (9/16X2 wide) CHAIN, UPPER, (197.25" long) HEX LOCKNUT, 5/16-18 UPPER CHAIN ANCHOR CHAIN ANCHOR ROD HEX HD CAPSCREW, 3/4-10X2-3/4, GR8 HEX HD CAPSCREW, 3/4-10X1-3/4, GR8 HEX LOCKNUT, 1/4-20 LOWER CHAIN, (167.25" long) LOWER CHAIN ANCHOR SHOULDER BOLT, 5/16 DIAX2 HEX HD CAPSCREW, 5/16-18X1-1/2, GR8 LOCKWASHER, 5/16 HOSE REEL PIN FLAT WASHER, 1 HOSE REEL PIPE NIPPLE, 90 DEGREES, (S/N 0160032947 & After) ADAPTER, 90 DEGREES, (S/N 0160032947 & After) STRAIGHT ADAPTER, (S/N 0160032947 & After) COUPLING, (S/N 0160032947 & After)

5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46

31200069

Description

1044C-54 Series II

Rev.

2-13

BOOM Figure 2-5 Third Boom Section Item

Part Number

Qty.

47 48

0100011 10701437

A/R 8

2-14

Description

Rev.

LOCTITE #242, (apply to items 14, 43 thru 46), (S/N 0160032947 & After) FLAT WASHER, 1/2, (S/N 0160032947 & After)

1044C-54 Series II

31200069

BOOM Figure 2-5 Third Boom Section Item

31200069

Part Number

Qty.

Description

1044C-54 Series II

Rev.

2-15

BOOM Figure 2-6 Fourth Boom Section

8 31

3 2

A

4

14

10

7

6

5

9

5

30 31

12

28 11

29

1 14 13 16

17

14

15

18

19

25

22 26

21 20

23

25

27

33

27

22

24 A

25 22

25

32

PV0490

2-16

1044C-54 Series II

31200069

BOOM Figure 2-6 Fourth Boom Section Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

1100368 10139594 10139809 10701257 10701315 10700701 8127029 10705000 10238628 10700728 7139032 10727310 10703236 10701312 10139023 10136329 3841709 10700403 10136541 2754547 80623016 10732689 10715277 10726600 10116228 10716611 10124257 10703237 8124138 8642237 8522012 10716611

1 2 2 2 4 2 1 1 1 2 1 2 8 13 4 2 1 1 1 2 2 5 2 2 4 2 2 4 1 2 AR 1 Ref

31200069

Description

Rev.

FOURTH BOOM SECTION BOOM SLIDE PAD, (3/4X3 wide) PAD RETAINER, ALUMINUM FLAT WASHER, 3/4 LOCKWASHER, 3/4 HEX HD CAPSCREW, 3/4-10X1-3/4 LEAF CHAIN, (195.75" long) HEX LOCKNUT, 1/4-20 CHAIN ANCHOR, (rear) HEX HD CAPSCREW, 3/4-10X2-1/4, GR8 ANCHOR CLEVIS SHOULDER BOLT, 5/16DIAX2 SOCKET BUTTON HD CAPSCREW, 1/2-20X3/4, (torque to 85 lb-ft) LOCKWASHER, 1/2 BOOM SLIDE PAD, (9/16X2 wide) SLIDE PAD SHIM LOCK PIN HEX HD CAPSCREW, 1/2-13X1-1/4 FRONT CARRIAGE TILT CYLINDER PIN, (base end) GREASE HOSE BULKHEAD ADAPTER GREASE FITTING COVER GREASE FITTING, 90 DEGREES, 1/8 ELBOW, 90 DEGREES FRONT CARRIAGE TILT CYLINDER BUSHING GREASE FITTING QUICK ATTACH PIVOT BOOM BUSHING SOCKET BUTTON HD CAPSCREW, 1/2-20X1 CHAIN CLEVIS PIN RETAINING RING ANTISEEZE LUBE, (apply to items 8 & 30) GREASE FITTING FRONT CARRIAGE TILT CYLINDER, (see Figure 9-1 for details)

1044C-54 Series II

2-17

BOOM Figure 2-7 Transfer Carriage/Boom Cradle Assembly

2

4

3

5

6 7 8

1

9 10 11 19 20

2

2

18 42

41

15 16

14 13

22

39

21

37 36

33

35

34 5

5

17

17 38

41

2

21

40

12

18

21

32

17

2

23 5

24

29 28 31 30

41

25

27 26 13

14

PV0451

2-18

1044C-54 Series II

31200069

BOOM Figure 2-7 Transfer Carriage/Boom Cradle Assembly Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9

10338244 10732689 10715272 10700453 10701312 1101132 10138394 10138395 10165110 10118167 10165950 10118329 10118328 10230339 10124257 10265716 10119920 10716611 10702612 8050001 10136464 3841203 10718830 10136487 10115972 10700708 10117012 10117180 10116309 10701403 10701309 10700102 10138090 10265025 10701308 10700004 10701315 10701513 10116369 10115976 10715367 10700403 1100417

1 8 2 4 10 2 AR AR AR AR 2 AR 2 4 4 2 2 5 3 2 2 6 2 2 2 4 AR 2 2 4 4 4 2 1 4 4 4 4 1 1 1 10 1

10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

31200069

Description

Rev.

TRANSFER CARRIAGE GREASE FITTING COVER GREASE FITTING, 1/8 N.P.T. HEX HD CAPSCREW, 1/2-20X1-1/4 LOCKWASHER, 1/2 BOOM PIVOT BUSHING SHIM, .06, (1.52mm) SHIM, .12, (3.05mm) SLIDE BLOCK SHIM, 11 GA, (.1196") SLIDE BLOCK SHIM, 22 GA, (.0299") SLIDE BLOCK, (rear) SPACER WASHER THRUST WASHER TRANSFER ROLLER ROLLER BUSHING REAR ROLLER SPINDLE REAR ROLLER SPINDLE NUT GREASE FITTING SOCKET HD SETSCREW, 3/8-16X1/2 REAR CARRIAGE TILT CYLINDER MOUNT BUSHING REAR CARRIAGE TILT CYLINDER PIN, (lower) LOCK PIN HOIST CYLINDER BUSHING, (base end) HOIST CYLINDER PIN, (base end) SLIDE BLOCK, (front) HEX HD CAPSCREW, 3/4-10X3-1/2 ROLLER SHIM ROLLER SPACER SCRAPER PLATE FLAT WASHER, 5/16 LOCKWASHER, 5/16 HEX HD CAPSCREW, 5/16-183/4 FRONT ROLLER PIN PLASTIC HOSE COVER LOCKWASHER, 1/4 HEX HD CAPSCREW, 1/4-20X3/4 LOCKWASHER, 3/4 HEX NUT, 3/4-10 TRANSFER CYLINDER NUT CYLINDER ROD BOSS GREASE FITTING, 45 DEGREES, 1/4 HEX HD CAPSCREW, 1/2-13X1-1/4 LEAD BALL

1044C-54 Series II

2-19

BOOM Figure 2-8 Quick Attach Group Assembly

5 1

4

5

3

17

6 2

14

7

8

9

13

3

10

12 11

23

19 22 21

18 15

17 16

20

PV0501

2-20

1044C-54 Series II

31200069

BOOM Figure 2-8 Quick Attach Group Assembly Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

31200069

Part Number

Qty.

10465744 10136863 10700420 10701312 10701510 10136013 10117012 10701200 10701308 10167213 3841203 10700403 10165667 10265671 10701411 10165668 10866835 10167059 10703865 10700008 10438176 10700209 3841708 10701310 10701508

Ref. 1 1 2 1 AR AR 2 2 1 1 1 1 1 2 1 1 1 3 2 1 1 1 1 1

Description QUICK ATTACH ASSY QUICK ATTACH PIVOT PIN HEX HD CAPSCREW, 1/2-13X7 LOCKWASHER, 1/2 HEX NUT, 1/2-13 SHIM, .036, (.91mm) SHIM, .075, (1.90mm) HEX NUT, 1/4-20 LOCKWASHER, 1/4 ROD SUPPORT BRACKET LOCK PIN HEX HD CAPSCREW, 1/2-13X1-1/4 FRONT CARRIAGE TILT PIN, (rod end) LOCK PLATE FLAT WASHER, 1 LOCK PIVOT PLATE PIN RELEASE SPRING QUICK ATTACH RELEASE ROD COTTER PIN, 3/16X1-1/2 HEX HD CAPSCREW, 1/4-20X1-3/4 QUICK ATTACH CASTING HEX HD CAPSCREW, 3/8-16X2-1/4 LOCK PIN LOCKWASHER, 3/8 HEX NUT, 3/8-16

1044C-54 Series II

Rev. I

2-21

BOOM

This Page Intentionally Left Blank

2-22

1044C-54 Series II

31200069

SECTION 3 ATTACHMENTS

31200069

1044C-54 Series II

ATTACHMENTS Figure 3-1 50” & 74” Carriage Assembly

2

1

8 3

4 3 9 5 2

PV1171

3-2

1044C-54 Series II

31200069

ATTACHMENTS Figure 3-1 50” & 74” Carriage Assembly Item

1 2 3 4 5 6, 7 8 9

31200069

Part Number

Qty.

48040 48042 10438000 10438001 10138066 10703906 10223049 10124495 10224752 Not Used

1 1 1 1 2 2 1 1 2 Ref Ref

Description 50” STANDARD CARRIAGE ASSY, (includes items 1 thru 5) 74” FRAMERS CARRIAGE ASSY, (includes items 1 thru 5) 50” CARRIAGE WELDMENT, 74” CARRIAGE WELDMENT FORK SHAFT WASHER COTTER PIN, 3/8X3 FORK SHAFT, (50” carriage) FORK SHAFT, (74” carriage) CARRIAGE SAFETY DECAL

Rev. AB AB

QUICK ATTACH GROUP, (see Figure 2-8 for details) FORK, (see Figure 3-12 for details)

1044C-54 Series II

3-3

ATTACHMENTS Figure 3-2 50” & 74” Tilt Carriage Assembly

11 5 6 5

10

9 4

12 13 14 15

9

6

3 1

2

8

16 17

23

20

19 18 17

22 23 25

21

5

6 5 7

17 23 24

PV1190

3-4

1044C-54 Series II

31200069

ATTACHMENTS Figure 3-2 50” & 74” Tilt Carriage Assembly Item

1

Part Number

Qty.

Description

Rev.

48041 48043 10438002 10438003

1 1 1 1 Ref

AB AB

10116228 10116227 10732689 11160110 11160140 10116323 2220501 10837863 10866136 10730518 14994050 11009080 10135707 10138014 10138065 10703906 10338004 10138013

1 1 5 4 1 1 2 2 2

50” TILT CARRIAGE ASSY, (includes all items except item 20 & 25) 74” FRAMERS TILT CARRIAGE ASSY, (includes all items except item 20 & 25) 50” TILT CARRIAGE WELDMENT 74” TILT CARRIAGE WELDMENT TILT CARRIAGE CYLINDER, (includes items 3 & 4), (see Figure 12-4 for details) CYLINDER BUSHING, (rod end) CYLINDER BUSHING, (base end) GREASE FITTING COVER GREASE FITTING GREASE FITTING, 90 DEGREES SPECIAL WASHER ELBOW, 45 DEGREES, (includes o-ring) HOSE ASSY, (o-rings ends) MALE QUICK COUPLER, (includes o-ring) DUST CAP HEX HD CAPSCREW, 1/2-13X1-1/4 LOCKWASHER, 1/2 LOCK PIN TILT CYLINDER PIN CARRIAGE BOLT COTTER PIN, 3/8X3 INNER CARRIAGE PIVOT SLEEVE QUICK ATTACH GROUP ASSY, (see Figure 2-8 for details) CASTLE HEX NUT, 2-12 50” FORK SHAFT 74” FORK SHAFT FORK SHAFT WASHER CARRIAGE SAFETY DECAL FORKS, (see Figure 3-12 for details) S/N PLATE, (not shown)

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

31200069

10837794 10223049 10124495 10138066 10224752

1 1 1 1 1 4 1 1 Ref 1 1 1 3 2 Ref 1

1044C-54 Series II

3-5

ATTACHMENTS Figure 3-3 72” Swing Carriage Assembly

PV1720

3-6

1044C-54 Series II

31200069

ATTACHMENTS Figure 3-3 72” Swing Carriage Assembly Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

31200069

Part Number

Qty.

1100532 7029688 7029696 7029710 7029690 90554020 7029691 7029693 7029714 7029694 7029695 7029713 7029700 7029697 7029698 7029590 7029702 7029703 90554042 7029704 7029705 90554065 7029706 7029707 7029708 7029709 7029692 7029711 7029699 7029701 90554016 90554018 7029712

1 1 1 1 2 4 4 1 4 2 2 1 1 6 6 2 4 4 4 4 1 3 2 2 2 2 2 1 2 1 1 2 6 Ref Ref 1

7029591

1

Description

Rev.

72” WIDE SWING CARRIAGE ASSY, (includes all items) SWING CARRIAGE SWING FRAME FORK PIN FORK PIN RETAINER WELDMENT LOCKWASHER, 1/2 HEX HD CAPSCREW, 1/2-20X1-1/4 SWING POST WELDMENT LUBE FITTING, 1/8 BEARING THRUST WASHER CASTLE NUT, 1-1/2 COTTER PIN, 1/4X2-1/2 HEX HD CAPSCREW, 3/4-16X3 LOCKNUT, 3/4-16 CYLINDER ASSY LOCKING PIN FLAT WASHER, 3/8 LOCKWASHER, 3/8 HEX HD CAPSCREW, 3/8-24X1 ELBOW, 90 DEGREES ELBOW, 90 DEGREES HOSE ASSY HOSE ASSY TEE, (includes nut) HOSE ASSY MALE QUICK COUPLER HIGH PRESSURE WARNING DECAL MAJOR DECAL, (small) MAJOR DECAL, (large) MADE IN THE USA DECAL PINCH POINT DANGER DECAL GREASE DECAL FORKS, (see Figure 3-12 for details) LOAD CHART, (Not Illustrated), (see Figure 11-1 for details) SERIAL NUMBER PLATE, (Not Illustrated) CYLINDER SEAL KIT

1044C-54 Series II

3-7

ATTACHMENTS Figure 3-4 Utility Bucket

7

6 4

5 3 1

PV1311

3-8

1044C-54 Series II

31200069

ATTACHMENTS Figure 3-4 Utility Bucket Item

Part Number

Qty.

1 2

1101435 10439995 10239973

1 1 1

3 4 5 6 7

10867583 10168505 10867584 10700202 10701404

2 2 2 2 2

31200069

Description UTILITY BUCKET ASSY 1.25 CU. YD., (includes all items) UTILITY BUCKET WELDMENT CAUTION DECAL, (not illustrated), (apply to inside back cover of operators manual) HITCH PIN PIN PIN ATTACHMENT CABLE HEX HD CAPSCREW, 3/8-16X3/4 FLAT WASHER, 3/8

1044C-54 Series II

Rev. AA

3-9

ATTACHMENTS Figure 3-5 50” Single Fork Positioning Carriage Assembly

25 26 21

1 13

7

22

10

16

23 22 21

22 20

15

21

11

24

11 3

14

27 28 19

29

2

12

9

6 4

17

6

8 18

5 PAP0010

3-10

1044C-54 Series II

31200069

ATTACHMENTS Figure 3-5 50” Single Fork Positioning Carriage Assembly Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

31200069

Part Number

Qty.

1100469 10465660 10165685

1 1 1 Ref 1 1 2 1 1 1 1 3 1 2 2 1 2 1 2 1 2 3 3 1 1 1 1 1 4 1

10238569 1100439 10727322 10138493 10701419 10703906 10700411 10705004 10705034 10700409 2230024 2220371 10837863 10165693 10224752 10716611 10717810 10701201 10701309 10717553 2220501 10719736 10837523 10837315 10732689

Description 50” DUAL FORK POSITIONING CARRIAGE ASSEMBLY, (includes all items) CARRIAGE ASSY FORK SHAFT FORK POSITIONING CYLINDER, (see Figure 12-6 for details) 48" PALLET FORK, RH 48" PALLET FORK, LH INTERNAL SNAP RING SPACER FORK SHAFT WASHER COTTER PIN, 3/8X3 HEX HD CAPSCREW, 1/2-13X3-1/4 HEX LOCKNUT, 1/2-13, GRC HEX LOCKNUT, 1-1/4, GRC HEX HD CAPSCREW, 1/2-13X2-3/4 BULKHEAD UNION CONNECTOR, (includes o-ring) HOSE ASSY BUSHING CARRIAGE SAFETY DECAL GREASE FITTING HOSE CLAMP HEX NUT, 5/16-18, GR8 LOCKWASHER, 5/16 HOSE CLAMP ELBOW, 45 DEGREES, (includes o-ring) HOSE ASSY HOSE ASSY SERIAL NUMBER PLATE METAL TACK GREASE FITTING COVER

1044C-54 Series II

Rev. C

3-11

ATTACHMENTS Figure 3-6 50” Dual Fork Positioning Carriage Assembly

3 4 2

6

8

1 23

5

7

11

7

17

6 8

14

29 19 25

30

17 14

23 19

26

13

7

8

12

22

28

25 15

10

16

14 18

29

26

9

7 8

21 20

25

24

27

PV1271

3-12

1044C-54 Series II

31200069

ATTACHMENTS Figure 3-6 50” Dual Fork Positioning Carriage Assembly Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

31200069

Part Number

Qty.

10448045 10465660 10837517 10719736 10837523 10837519 10717810 10701309 10701201 10837863 10717553 10700411 10138493

1 1 1 1 1 1 3 4 4 2 1 4 2 Ref 4 1 1 3 2 2 2 2 1 4 2 4 2 1 2 2 1

10705004 10365686 2220501 2220371 10725302 10732689 10701419 10703906 10165685 10700409 10224752 10727322 10165693 10365687 10705034 10716611

Description 50” DUAL FORK POSITIONING CARRIAGE ASSEMBLY, (includes all items) CARRIAGE ASSY HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY HOSE CLAMP LOCKWASHER, 5/16 HEX NUT, 5/16-18, GR8 HOSE ASSY HOSE CLAMP HEX HD CAPSCREW, 1/2-13X3-1/4 SPACER FORK POSITIONING CYLINDER, (see Figure 12-6 for details) HEX LOCKNUT, 1/2-13, GRC 42" PALLET FORK, RH ELBOW, 45 DEGREES, (includes o-ring) CONNECTOR, (includes o-ring) BULKHEAD TEE GREASE FITTING COVER FORK SHAFT WASHER COTTER PIN, 3/8X3 FORK SHAFT HEX HD CAPSCREW, 1/2-13X2-3/4 CARRIAGE SAFETY DECAL INTERNAL SNAP RING BUSHING 42" PALLET FORK, LH HEX LOCKNUT, 1-1/4, GRC GREASE FITTING SERIAL NUMBER PLATE

1044C-54 Series II

Rev. F

3-13

ATTACHMENTS Figure 3-7 10’ Truss Boom Assembly

4

6

1

7 7 2 3

BEFORE S/N 0160032406 PV1291

3-14

1044C-54 Series II

31200069

ATTACHMENTS Figure 3-7 10’ Truss Boom Assembly Item 1 2 3 4 5 6 7

31200069

Part Number

Qty.

10338932

1 1 1 4 1

8382017 10705029 Not Used 4110412 4110422

2 2

Description 10’ TRUSS BOOM ASSY, (includes all items) TRUSS BOOM WELDMENT PINTLE HOOK, (BEFORE S/N 0160032406) HEX LOCKNUT, 1/2-20, (torque to 90 lb-ft), (BEFORE S/N 0160032406) SERIAL NUMBER PLATE

Rev. E

LENGTH & CAPACITY DECAL SWING LOAD DANGER DECAL

1044C-54 Series II

3-15

ATTACHMENTS Figure 3-8 10’ Truss Boom Assembly w/Winch

15 6 14

7

4

11

3

19

13

21

12 1

8 16 10

17

20 7

18 2

21

9

3

BEFORE S/N 0160032406 PV1301

3-16

1044C-54 Series II

31200069

ATTACHMENTS Figure 3-8 10’ Truss Boom Assembly w/Winch Item

Part Number

Qty.

1 2 3

10338933 10438942 8382017 10705029 10705029

1 1 1 10 6 1

4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

31200069

Not Used 10700484 10727770 70021573 10267585 10727327 10125085 1012355 10721556 10721557 2220374 10837865 10716611 10700009 10705000 4110412 4110422 4110252

6 1 1 1 1 1 1 1 3 2 2 1 1 1 2 2 4

Description 10’ TRUSS BOOM ASSEMBLY w/WINCH, (includes all items) TRUSS BOOM WELDMENT PINTLE HOOK, (BEFORE S/N 0160032406) HEX LOCKNUT, 1/2-20, (torque to 90 lb-ft), (BEFORE S/N 0160032406) HEX LOCKNUT, 1/2-20, (AFTER S/N 0160032406) SERIAL NUMBER PLATE

Rev. G

HEX HD CAPSCREW, 1/2-20X2-1/4, GR8 TRUSS BOOM WINCH WINCH MOTOR HOOK ASSY CABLE SHEAVE PIN WIRE ROPE THIMBLE, 3/8” WIRE CLIP, 3/8 STRAIGHT ADAPTER HYDRAULIC HOSE, 1/2”X60” GREASE FITTING, 1/4-28 HEX HD CAPSCREW, 1/4-20X2 HEX NUT, 1/4-20 LENGTH & CAPACITY DECAL SWINGING LOADS DANGER DECAL PINCH POINT DECAL

1044C-54 Series II

3-17

ATTACHMENTS Figure 3-9 Carriage Assembly w/8’ Vertical Mast (Non-Tilt)

13 1

6

2 3

4

5 4

11 12

14

7 10

9

6

8

PV1230

3-18

1044C-54 Series II

31200069

ATTACHMENTS Figure 3-9 Carriage Assembly w/8’ Vertical Mast (Non-Tilt) Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14

31200069

Part Number

Qty.

48056 10438899 10226150 10719110 10703906 10138064 10138066 10224752 14994040 11009080 10226146 10732689 11160110

1 1 4 4 2 1 2 1 16 16 4 4 4 Ref Ref

Description

Rev.

CARRIAGE ASSY w/8’ VERTICAL MAST, (non-tilt), (includes items 1 thru 13) TOWER CARRIAGE TOWER ROLLER TOWER ROLLER BUSHING COTTER PIN, 3/8X3 FORK SHAFT FORK SHAFT WASHER CARRIAGE SAFETY DECAL HEX HD CAPSCREW, 1/2X1 LOCKWASHER, 1/2 TOWER ROLLER PIN GREASE FITTING COVER GREASE FITTING VERTICAL MAST ASSY, (see Figure 3-11 for details) FORKS, (see Figure 3-12 for details)

1044C-54 Series II

3-19

ATTACHMENTS Figure 3-10 Carriage Assembly w/8’ Vertical Mast (Tilt)

5 6 43

39 41 40

33 5

42 5

6

8

6

9 2

7

23 18

16 25

13

44 26

1 37

32

29 5 6

26 26

27 28

12

11

31

34 38

24

22

17

12 11 15 14

21

18

10

3

45

20

37

26

6 36 5

30

35 37

PV1220

3-20

1044C-54 Series II

31200069

ATTACHMENTS Figure 3-10 Carriage Assembly w/8’ Vertical Mast (Tilt) Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45

31200069

Part Number

Qty.

48057 10438002

1 1 Ref

10116228 10116227 10732689 11160110 10116323 2220501 8770189 10836590 14994040 11009080 10135707 10138014 10226150 10719110 10837535 11016150 10216114 11009060 11261060 10116117 11133050 11143040 10138065 10703906 10226146 10438873 10138013 2230043 10837864 10866136 10730518 10216115 10138064 10224752 11160140 10138066 10837794 2220657 10135420 10138114 10718943 10266336

1 1 8 8 1 2 2 2 16 16 1 1 4 4 2 6 1 2 2 1 1 2 1 4 4 1 1 2 2 2 2 1 1 1 1 4 1 1 1 1 1 1 Ref Ref

Description

Rev.

CARRIAGE ASSY w/8’ VERTICAL MAST, (tilt), (includes items 1 thru 38) TOWER CARRIAGE TILT CARRIAGE CYLINDER, (includes items 3 & 4), (see Figure 12-4 for details) CYLINDER BUSHING, ROD END CYLINDER BUSHING, BASE END GREASE FITTING COVER GREASE FITTING SPECIAL WASHER ELBOW, 45 DEGREES, (includes o-ring) BULKHEAD ELBOW, 45 DEGREES HYDRAULIC HOSE ASSY HEX HD CAPSCREW, 1/2X1 LOCKWASHER, 1/2 LOCK PIN TILT CYLINDER PIN TOWER ROLLER TOWER ROLLER BUSHING HYDRAULIC HOSE ASSY FLAT WASHER, 5/8 SHEAVE SUPPORT LOCKWASHER, 3/8 HEX NUT, 3/8-16 SHEAVE SHAFT COTTER PIN, 1/8X1-1/4 HEX HD CAPSCREW, 3/8-16X1 PIVOT SHAFT COTTER PIN, 3/8X3 TOWER ROLLER PIN INNER CARRIAGE PIVOT SLEEVE BULKHEAD ELBOW, 90 DEGREES HYDRAULIC HOSE ASSY MALE QUICK COUPLER, (includes o-ring) DUST CAP TOWER SHEAVE FORK SHAFT CARRIAGE SAFETY DECAL GREASE FITTING, 90 DEGREES PIVOT WASHER HEX CASTLE NUT, 2-12 SWIVEL ELBOW, 45 DEGREES SPECIAL ADAPTER ORIFICE PIPE ELBOW, 45 DEGREES CYLINDER REPLACEMENT KIT, (includes items 2,3,4 & 9) VERTICAL MAST ASSY, (see Figure 3-11 for details) FORK, (see Figure 3-12 for details)

1044C-54 Series II

3-21

ATTACHMENTS Figure 3-11 8’ Vertical Mast Assembly

3

3

2

2

1

4

16

5

13

6

14

15

15

17 13

9 33

7 38

8

18 10

12

25

19 20 21

37

18 11

24

25 26

36

35

30

28

34

29

32

21 20 19

2 3

5 23

27

21 20 19

22

31

13 15

17

PV1210

3-22

1044C-54 Series II

31200069

ATTACHMENTS Figure 3-11 8’ Vertical Mast Assembly Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

31200069

Part Number

Qty.

48060 10326137 11009100 11894070 10700203 11009060 10126161 10126143 11160110 10732689 10239382 10438860

1 1 6 6 2 8 2 2 2 2 1 1 Ref 16 1 AR AR AR 1 7 2 6 6 6 1 6 6 2 1 1 1 4 1 1 1 2 4 2 4 2 2

10703115 10728504 101261521 101261522 101261523 10438852 10728503 10226141 11486100 10701363 11129100 10239047 11016130 11143030 10837866 2220619 2220579 10721617 11047270 10726324 2220628 2220775 10720365 10727971 10215055 11170040 10138898 10214979

Description VERTICAL MAST ASSY, (includes all items) PULLEY HOUSING LOCKWASHER, 5/8 HEX HD CAPSCREW, 5/8-11X1-3/4 HEX HD CAPSCREW, 3/8-16X7/8 LOCKWASHER, 3/8 LOCK PIN CHAIN PULLEY WELDMENT PIN GREASE FITTING GREASE FITTING COVER 8FT. TOWER DECAL OUTER TUBE WELDMENT TOWER CYLINDER, (see Figure 12-5 for details) FLAT SOCKET HD CAPSCREW, 1/2-13X1 GROOVED TOWER SLIDE PAD TOWER SHIM, 11GA TOWER SHIM, 14GA TOWER SHIM, 20GA UPRIGHT ASSEMBLY FRAME TOWER SLIDE PAD CHAIN ANCHOR HEX JAM NUT, 5/8-18 STAR WASHER, 5/8 HEX NUT, 5/8-18 COVER PLATE FLAT WASHER, 3/8 HEX HD CAPSCREW, 3/8-16X1 HYDRAULIC HOSE ASSY SWIVEL REDUCER BRANCH SWIVEL TEE HYDRAULIC HOSE ASSY HEX HD CAPSCREW, 5/16-18X2 COUNTERBALANCE VALVE ELBOW, 90 DEGREES ELBOW, 90 DEGREES BUSHING SHOULDER BOLT, 5/16-20X1 ANCHOR CHAIN HEX LOCKNUT, 1/4-20 8FT TOWER LIFT CHAIN PULLEY

1044C-54 Series II

Rev. 2

3-23

ATTACHMENTS Figure 3-12 Forks

PV1550

3-24

1044C-54 Series II

31200069

ATTACHMENTS Figure 3-12 Forks Item

Part Number

Qty.

Description

10238118

2

1001099845 10239894

2 2

1001099847 10238569

2 2

1001099846 10238570

2 2

1001099848 10239095

2 2

1001099849 10239969 10238025

2 2 2

1001099850

2

10239970

2

48” CUBING FORK, 2X2, 4,000 lbs., (S/N 0160009654 thru 0160035580 including 0160008714), (no longer available, order a set of 1001099845) 48” CUBING FORK, 2X2, 4,000 lbs., (S/N 0160035581 & After) 48” PALLET FORK, 4X2.25, 10,000 lbs., (S/N 0160009654 thru 0160035580 including 0160008714), (no longer available, order a set of 1001099847) 48” PALLET FORK, 4X2.25, 10,000 lbs., (S/N 0160035581 & After) 48” PALLET FORK, 5X2, 10,000 lbs., (S/N 0160009654 thru 0160035580 including 0160008714), (no longer available, order a set of 1001099846) 48” PALLET FORK, 5X2, 10,000 lbs., (S/N 0160035581 & After) 60” PALLET FORK, 5X2, 10,000 lbs., (S/N 0160009654 thru 0160035580 including 0160008714), (no longer available, order a set of 1001099848) 60” PALLET FORK, 5X2, 10,000 lbs., (S/N 0160035581 & After) 60” PALLET FORK, 7X1-3/4, 10,000 lbs., (S/N 0160009654 thru 0160035580 including 0160008714), (no longer available, order a set of 1001099849) 60” PALLET FORK, 7X1-3/4, 10,000 lbs., (S/N 0160035581 & After) 60” LUMBER FORK, 1-3/4X7, (use with swing carriage only) 48” PALLET FORK, 2X4, 8,000 lbs., (use with tower only), (S/N 0160009654 thru 0160035580 including 0160008714), (no longer available, order a set of 1001099850) 48” PALLET FORK, 2X4, 8,000 lbs., (use with tower only), (S/N 0160035581 & After) 60” PALLET FORK, 2X5, (use with swing carriage only)

Rev.

NOTE: FORKS RATED LESS THAN THE ATTACHMENT OR MACHINE’S CAPACITY DECREASES CAPACITY OF THE ATTACHMENT OR MACHINE TO THAT OF THE FORKS. FORKS RATED MORE THAN THE ATTACHMENT OR MACHINE’S CAPACITY DO NOT INCREASE ATTACHMENT OR MACHINE’S CAPACITY. NOTE: PLEASE CONSULT JLG PARTS DEPARTMENT TO DETERMINE THE CORRECT FORKS APPLICABLE TO YOUR SPECIFIC CARRIAGE ASSEMBLY AND APPLICATION.

31200069

1044C-54 Series II

3-25

ATTACHMENTS Figure 3-13 Fork Mounted Platform

4

2

7 101 9 6 10 8 1

5 108

103 106

3

104

106

113

111

110 105

102 107 109

114

3-26

1044C-54 Series II

112

PH4791

31200069

ATTACHMENTS Figure 3-13 Fork Mounted Platform Item 1 2 3 4 5 6 7 8 9 10 101 102 103 104 105 106 107 108 109 110 111 112 113 114

31200069

Part Number

Qty.

1001092280 1001096904 1701509 1702773 1704277 1704885 1706892 31200160 1001092481 1001092482

1 1 1 2 8 1 1 1 1 1 1

0860520 2080044 2600281 2940074 3520198 3820020 4751400 4846452 80263012 1001093140 1001093141 1001093171 1001097168 1001098582

1 4 2 1 21 20 4 1 4 1 1 2 2 2

Description FORK MOUNTED PLATFORM - ENGLISH, (includes all items) FORK MOUNTED PLATFORM, (includes items 101 thru 114) MANUAL DECAL JLG DECAL LANYARD ATTACHING DECAL WEBSITE DECAL PLATFORM WARNING DECAL OPERATION & SAFETY MANUAL ATTACHMENT WARNING DECAL CAPACITY DECA SERIAL NUMBER PLATE

Rev. C A

MANUAL STORAGE BOX RIVNUT FASTENER 1/4-20 HINGE LATCH PLUG POP RIVET WASHER, 1/4 GATE WELDMENT SCREW WHIZ LOCK 1/4-20 X 1/2 GATE WELDMENT BASE WELDMENT PIN PIN, SAFETY SNAP, w/LANYARD LYNCH PIN 3/16 w/LANYARD

1044C-54 Series II

3-27

ATTACHMENTS Figure 3-14 Sweeper Assembly

3-28

1044C-54 Series II

31200069

ATTACHMENTS Figure 3-14 Sweeper Assembly Item

31200069

Part Number

Qty.

0274719 10266970

1 1

Description

Rev.

SWEEPER ASSY SWEEPER w/BUCKET

1044C-54 Series II

3-29

ATTACHMENTS

This Page Intentionally Left Blank

3-30

1044C-54 Series II

31200069

SECTION 4 ENGINE & ATTACHING PARTS

31200069

1044C-54 Series II

S/N 0160009654 thru 0160018506 including 0160008714

ENGINE & ATTACHING PARTS Figure 4-1 Engine Assembly

4 5 13

25 28 29 19

27

62 63

64

56 50

23 37 38 49 57

55

3 73

48 74

25 26 27

20 21

A

14 34 12

27 33 36 37 38

35

52

51 52 54

A

42 44 45

12 31 32

39

41

30 43 44 45 46

43 44 45 46

14 58

PV1740

VIEW A-A

4-2

1044C-54 Series II

31200069

S/N 0160009654 thru 0160018506 including 0160008714

ENGINE & ATTACHING PARTS

Figure 4-1 Engine Assembly (Continued)

36 75 76 36 1 25 12 47 59 60 40

16 17

72 15

66 67 68 69

18

2

10 11 12

6 8 9 12 7

22 65

12 70 71

12 13 14

129

132

119

128

112 113 123 132

131

121 122

122 VIEW OF TRANSMISSION MOUNT

31200069

120 PV1750

VIEW OF ENGINE MOUNT

1044C-54 Series II

4-3

S/N 0160009654 thru 0160018506 including 0160008714

ENGINE & ATTACHING PARTS Figure 4-1 Engine Assembly Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

Part Number

Qty.

0274396

1 Ref Ref 1 1 1 2 1 4 2 2 2 AR 13 16 1 4 4 1 2 2 1 1 1 2

2720550 3460480 91553057 0642022 10265156 10701314 10701512 10704303 10704611 0100011 0711014 4812000 0080270 0700822 4811900 10728734 2220408 88591206 2180858 10719472 5251016 8130647 Not Used 8405009 80373025 82092118 90028660 91083218 4341019 8307049 0701617 0641506 0711015 0903245 8406101 3271501 4711500 0903213

3931648 41 42 43 44

4-4

10239839 10700205 10700207 10701277

4 1 17’ 1 1 1 4 4 2 1 1 4 4 8 1 1 Ref 4 Ref 1 2 5 7

Description ENGINE ASSY, (includes items 1 thru 71 & 73 thru 76) JOHN DEERE ENGINE, (see Figure 4-2 for details) ZF TRANSMISSION, (see Figure 5-18 for details) AIR INTAKE HOSE COUPLING AIR INTAKE HOSE INTAKE GASKET HEX HD CAPSCREW, 5/8-11X2-3/4 ENGINE MOUNT LOCKWASHER, 5/8 HEX NUT, 5/8-11 SOCKET HD CAPSCREW, M16X2.0X40, GR8.8 LOCKWASHER, M16 LOCTITE, #242 HEX HD CAPSCREW, M10X30, (torque to 53-58 lb-ft) WASHER, 10MM FAN SPACER HEX HD CAPSCREW, M8X70 WASHER, 8MM FAN CONNECTOR, (includes o-ring) O-RING CONNECTOR, 1/8 NPT TO 3/4 ORB OIL TEMP SENDER HEX HD CAPSCREW, M10X40, FLNG LOCKWASHER, M8

Rev. I

HOSE CLAMP PUSH-LOCK FITTING HOSE, 5/16” LOOP CLAMP FUEL STRAINER TRANSMISSION MOUNT WELDMENT LOCKWASHER, M16 HEX HD CAPSCREW, M16X45 HEX HD CAPSCREW, 5/16-18X3/4 HEX HD CAPSCREW, M10X35, (torque to 53-58 lb-ft) INTAKE TUBE SUPPORT BRACKET HOSE CLAMP HEX NUT, 5/16 WASHER, 5/16 UPPER PUMP SUPPORT BRACKET VALVE & PUMP ASSY ACCUMULATOR CHARGE VALVE, (see Figure 9-16 for details) SOCKET HD CAPSCREW, 3/8-16X3, (Accum Charge Valve to Pump) TANDEM PUMP, (see Figure 9-15 for details) LOWER PUMP SUPPORT BRACKET HEX HD CAPSCREW, 3/8-16X1-1/4 HEX HD CAPSCREW, 3/8-16X1-3/4 HARDENED FLAT WASHER, 3/8”

1044C-54 Series II

31200069

S/N 0160009654 thru 0160018506 including 0160008714

ENGINE & ATTACHING PARTS

Figure 4-1 Engine Assembly (Continued) Item

Part Number

Qty.

45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 to 100 112 113 114 to 118 119 120 121 122 123 124 to 127 128 129 130 131 132

10701310 10701508 10718602 10723222 4761500 10723217 72071980 86883074 Not Used 88711570 91081388 91563122 0641518 0761012 0701216 4832100 Not Used

7 5 1 1 2 1 1.5’ 2

31200069

10720496 1033820006 0641408 3311405 4711400 91561291 1320239 0701210 8405209 91403265 8303784 8307221 10837776 Not Used 10732961 10718181 Not Used 10115616 4792000 10701535 10701585 10115618 Not Used 10700690 10700693 Not Used 10701314 10701408

1 1 1 2 4 2 2 Ref Ref 2 1 2 2 4 2 1 1 Ref 1 1 1 1 1

Description

Rev.

LOCKWASHER, 3/8 HEX NUT, 3/8-16 O-RING WATER TEMP SENDER LOCKWASHER, 5/16 OIL PRESSURE SENDER NYLON HOSE, 3/8” ELBOW, 90 DEGREE, 1/8 NPT TO 3/8 TUBE PIPE ADAPTER TAPPED BAR OIL PRESSURE SWITCH HEX HD CAPSCREW, 5/16-18X2-1/4 HEX HD CAPSCREW, M10X25 HEX HD CAPSCREW, M12X40 SPRING LOCKWASHER, M12 ENGINE ECU HARNESS, (see Figure 10-3 for details) TRANSMISSION SOLENOID HARNESS, (see Figure 10-4 for details) TY-RAP JUMPER WIRE, 26” HEX HD CAPSCREW, 1/4-20X1 HEX LOCKNUT, 1/4-20 WASHER, 1/4 MOUNT PLATE CLAMP, 1-3/4 HEX HD CAPSCREW, M12X20 DIODE HARNESS, (supplied w/engine), (see Figure 10-3 for details) T-BOLT CLAMP REDUCER, 14mm HEX HD CAPSCREW, M10X1.5X20mm, PC8.8 PLAIN WASHER, M10 BLOCK HEATER, 120V, (not illustrated)

2 1

CENTER BONDED MOUNT CENTER BONDED ISOLATOR

2 1 1 3 1

MOUNT WASHER STAR WASHER, 5/8 HEX NUT, 5/8-18 JAM NUT, 5/8-18 SNUBBING WASHER

1 2

HEX HD CAPSCREW, 5/8-18X3-3/4, GR8 HEX HD CAPSCREW, 5/8-18X5, GR8

2 3

LOCKWASHER, 5/8 WASHER, 5/8

1044C-54 Series II

4-5

S/N 0160009654 thru 0160018506 including 0160008714

ENGINE & ATTACHING PARTS

Figure 4-1 Engine Assembly (Continued) Item

4-6

Part Number

Qty.

2915065

1

2915066

1

Description

Rev.

250 HOUR FILTER KIT, (includes 5 filters: engine oil filter, primary fuel filter, inline fuel filter, primary air filter & safety air filter) 1000 HOUR FILTER KIT, (includes 8 filters: engine oil filter, primary fuel filter, inline fuel filter, primary air filter, safety air filter, transmission oil filter, hydraulic oil filter & breather filter)

1044C-54 Series II

31200069

S/N 0160009654 thru 0160018506 including 0160008714

ENGINE & ATTACHING PARTS

Figure 4-1 Engine Assembly (Continued) Item

31200069

Part Number

Qty.

Description

1044C-54 Series II

Rev.

4-7

S/N 0160018507 & After

ENGINE & ATTACHING PARTS Figure 4-1 Engine Assembly

4 5 13

27

25 28 29 19 62 63

64

56 50

23 37 38 49 57

55

48 74

3 73

25 26 27

20 21

A

14 34 12

27

33 36 37 38 35 52

12 31 32 51 52 54

A

42 44 45

39

41 30 43 44 45 46

43 44 45 46

14 58 PV1602

VIEW A-A

4-8

1044C-54 Series II

31200069

S/N 0160018507 & After

ENGINE & ATTACHING PARTS Figure 4-1 Engine Assembly (Continued)

36 75 25 76 36 1 72 12 47 59 60 40

16 17

15

66 67 68 69

18

2

6 8 9 12

10 11 12 22 12 70 71

12 13 14

129

7 65

132

119

128

112 113 123 131

132

121 122

122 VIEW OF TRANSMISSION MOUNT

31200069

120 PV1612

VIEW OF ENGINE MOUNT

1044C-54 Series II

4-9

S/N 0160018507 & After

ENGINE & ATTACHING PARTS Figure 4-1 Engine Assembly Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

Part Number

Qty.

0274396

1 Ref Ref 1 1 1 2 1 4 2 2 2 AR 13 16 1 4 4 1 2 2 1 1 1 2

2720550 3460480 91553057 0642022 10265156 10701314 10701512 10704303 10704611 0100011 0711014 4812000 0080270 0700822 4811900 10728734 2220408 88591206 2180858 10719472 5251016 8310647 Not Used 8405009 80373025 82092118 90028660 91083218 4341019 8307049 0701617 0641506 0711015 0903245 8406101 3271501 4711500 0903213

3931648 41 42 43 44

4-10

10239839 10700205 10700207 10701277

4 1 17’ 1 1 1 4 4 2 1 1 4 4 8 1 1 Ref 4 Ref 1 2 5 7

Description ENIGINE ASSY, (includes items 1 thru 71 & 73 thru 76) JOHN DEERE ENGINE, (see Figure 4-2 for details) ZF TRANSMISSION, (see Figure 5-18 for details) AIR INTAKE HOSE COUPLING AIR INTAKE HOSE INTAKE GASKET HEX HD CAPSCREW, 5/8-11X2-3/4 ENGINE MOUNT LOCKWASHER, 5/8 HEX NUT, 5/8-11 SOCKET HD CAPSCREW, M16X2.0X40, GR8.8 LOCKWASHER, M16 LOCTITE, #242 HEX HD CAPSCREW, M10X30, (torque to 53-58 lb-ft) WASHER, 10MM FAN SPACER HEX HD CAPSCREW, M8X70 WASHER, 8MM FAN CONNECTOR, (includes o-ring) O-RING CONNECTOR, 1/8 NPT TO 3/4 ORB OIL TEMP SENDER HEX HD CAPSCREW, M10X40, FLNG LOCKWASHER, M8

Rev. M

HOSE CLAMP PUSH-LOCK FITTING HOSE, 5/16” LOOP CLAMP FUEL STRAINER TRANSMISSION MOUNT WELDMENT LOCKWASHER, M16 HEX HD CAPSCREW, M16X45 HEX HD CAPSCREW, 5/16-18X3/4 HEX HD CAPSCREW, M10X35, (torque to 53-58 lb-ft) INTAKE TUBE SUPPORT BRACKET HOSE CLAMP HEX NUT, 5/16 WASHER, 5/16 UPPER PUMP SUPPORT BRACKET VALVE & PUMP ASSY ACCUMULATOR CHARGE VALVE, (see Figure 9-16 for details) SOCKET HD CAPSCREW, 3/8-16X3, (Accum Charge Valve to Pump) TANDEM PUMP, (see Figure 9-15 for details) LOWER PUMP SUPPORT BRACKET HEX HD CAPSCREW, 3/8-16X1-1/4 HEX HD CAPSCREW, 3/8-16X1-3/4 HARDENED FLAT WASHER, 3/8”

1044C-54 Series II

31200069

S/N 0160018507 & After

ENGINE & ATTACHING PARTS Figure 4-1 Engine Assembly (Continued) Item

Part Number

Qty.

45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 to 100 112 113 114 to 118 119 120 121 122 123 124 to 127 128 129 130 131 132

10701310 10701508 10718602 10723222 4761500 10723217 72071980 86883074 Not Used 88711570 91081388 91563122 0641518 0761012 0701216 4832100 Not Used

7 5 1 1 2 1 1.5’ 2

31200069

10720496 1033820006 0641408 3311405 4711400 91561291 80673023 0701210 8405209 91403265 8303784 8307221 10837776 Not Used 10732961 10718181 Not Used 10115616 4792000 10701535 10701585 10115618 Not Used 10700690 10700693 Not Used 10701314 10701408

1 1 1 2 4 2 2 Ref Ref 2 1 2 2 4 2 1 1 Ref 1 1 1 1 1

Description

Rev.

LOCKWASHER, 3/8 HEX NUT, 3/8-16 O-RING WATER TEMP SENDER LOCKWASHER, 5/16 OIL PRESSURE SENDER NYLON HOSE, 3/8” ELBOW, 90 DEGREE, 1/8 NPT TO 3/8 TUBE PIPE ADAPTER TAPPED BAR OIL PRESSURE SWITCH HEX HD CAPSCREW, 5/16-18X2-1/4 HEX HD CAPSCREW, M10X25 HEX HD CAPSCREW, M12X40 SPRING LOCKWASHER, M12 ENGINE ECU HARNESS, (see Figure 10-3 for details) TRANSMISSION SOLENOID HARNESS, (see Figure 10-4 for details) TY-RAP JUMPER WIRE, 26” HEX HD CAPSCREW, 1/4-20X1 HEX LOCKNUT, 1/4-20 WASHER, 1/4 MOUNT PLATE SUPPORT CLAMP HEX HD CAPSCREW, M12X20 DIODE HARNESS, (supplied w/engine), (see Figure 10-3 for details) T-BOLT CLAMP REDUCER, 14mm HEX HD CAPSCREW, M10X1.5X20mm, PC8.8 PLAIN WASHER, M10 BLOCK HEATER, 120V, (not illustrated)

2 1

CENTER BONDED MOUNT CENTER BONDED ISOLATOR

2 1 1 3 1

MOUNT WASHER STAR WASHER, 5/8 HEX NUT, 5/8-18 JAM NUT, 5/8-18 SNUBBING WASHER

1 2

HEX HD CAPSCREW, 5/8-18X3-3/4, GR8 HEX HD CAPSCREW, 5/8-18X5, GR8

2 3

LOCKWASHER, 5/8 WASHER, 5/8

1044C-54 Series II

4-11

S/N 0160018507 & After

ENGINE & ATTACHING PARTS Figure 4-1 Engine Assembly (Continued) Item

4-12

Part Number

Qty.

2915065

1

2915066

1

Description

Rev.

250 HOUR FILTER KIT, (includes 5 filters: engine oil filter, primary fuel filter, inline fuel filter, primary air filter & safety air filter) 1000 HOUR FILTER KIT, (includes 8 filters: engine oil filter, primary fuel filter, inline fuel filter, primary air filter, safety air filter, transmission oil filter, hydraulic oil filter & breather filter)

1044C-54 Series II

31200069

S/N 0160018507 & After

ENGINE & ATTACHING PARTS Figure 4-1 Engine Assembly (Continued) Item

31200069

Part Number

Qty.

Description

1044C-54 Series II

Rev.

4-13

ENGINE & ATTACHING PARTS

S/N 0160009654 thru 0160018506 including 0160008714

Figure 4-2 John Deere Engine

PV1621

4-14

1044C-54 Series II

31200069

S/N 0160009654 thru 0160018506 including 0160008714

ENGINE & ATTACHING PARTS Figure 4-2 John Deere Engine

Item

31200069

Part Number

Qty.

2000294 91404257 91404256 91404259 91404258 91404255 91404253 91404251 7029210 80374031 7029211 7026918 7026919 7026927 91404242 7026920 91404086 80374047 91404237 91404238 91404236 91404234 7026921 7026922 80474020 91474631 91534004 80374050 80374054 80374154 91404262 7026923 91404085 91554032 80374126 91404264 91404232 91404229 7029212 91404267 91404268 91404223 91404221 91404222 91534005 80374036 91474506 80374020

1 1 4 4 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Description JOHN DEERE ENGINE, 115 HP, (includes all items) GASKET, VALVE COVER PLUG, VALVE COVER O-RING, VALVE COVER PLUG FILLER CAP, (includes packing) PACKING, FILLER CAP GASKET, OIL FILLER SEAL, FLYWHEEL HOUSING FLYWHEEL, (includes ring gear) RING GEAR FUEL INJECTION PUMP GASKET, AIR INLET GASKET, AIR INLET GASKET, THERMOSTAT COVER GASKET, OIL PAN THERMOSTAT BELT IDLER SPACER, IDLER SLEEVE, IDLER SCREW, IDLER GASKET, EXHAUST MANIFOLD STARTER MOTOR ALTERNATOR PULLEY, ALTERNATOR STRAP, ALTERNATOR FUEL FILTER ELEMENT KIT, FUEL FILTER KIT, FUEL FILTER SEAL KIT, FUEL FILTER FUEL PUMP, (includes o-ring) O-RING, FUEL PUMP DIPSTICK DIPSTICK TUBE WATER PUMP, (includes seal) SEAL, WATER PUMP GASKET, WATER PUMP O-RING, WATER PUMP INLET TURBOCHARGER GASKET, TURBOCHARGER HOSE ASSY PULLEY, BELT TENSIONER, (includes bolt) BOLT, BELT TENSIONER PULLEY SCREW, BELT TENSIONER PULLEY OIL FILTER GASKET, OIL FILTER HEAD DRAIN PLUG, OIL FILTER, (includes o-ring) O-RING, DRAIN PLUG

1044C-54 Series II

Rev. C

4-15

S/N 0160018507 & After

ENGINE & ATTACHING PARTS Figure 4-2 John Deere Engine

PV1620

4-16

1044C-54 Series II

31200069

S/N 0160018507 & After

ENGINE & ATTACHING PARTS Figure 4-2 John Deere Engine Item

31200069

Part Number

Qty.

2000381 91404257 91404256 91404259 91404258 91404255 91404253 91404251 7029210 80374031 7029211 7026918 7026919 7026927 91404242 7026920 70021491 80374047 91404237 91404238 91404236 91404234 7026921 7026922 80474020 91474631 91534004 80374050 80374054 80374154 91404262 7026923 91404085 91554032 80374126 91404264 91404232 91404229 70021492 91404267 70021493 91404223 91404221 91404222 91534005 80374036 91474506 80374020 70021899

1 1 4 4 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Description JOHN DEERE ENGINE, 115 HP, (includes all items) GASKET, VALVE COVER PLUG, VALVE COVER O-RING, VALVE COVER PLUG FILLER CAP, (includes packing) PACKING, FILLER CAP GASKET, OIL FILLER SEAL, FLYWHEEL HOUSING FLYWHEEL, (includes ring gear) RING GEAR FUEL INJECTION PUMP GASKET, AIR INLET GASKET, AIR INLET GASKET, THERMOSTAT COVER GASKET, OIL PAN THERMOSTAT BELT IDLER SPACER, IDLER SLEEVE, IDLER SCREW, IDLER GASKET, EXHAUST MANIFOLD STARTER MOTOR ALTERNATOR PULLEY, ALTERNATOR STRAP, ALTERNATOR FUEL FILTER ELEMENT KIT, FUEL FILTER KIT, FUEL FILTER SEAL KIT, FUEL FILTER FUEL PUMP, (includes o-ring) O-RING, FUEL PUMP DIPSTICK DIPSTICK TUBE WATER PUMP, (includes seal) SEAL, WATER PUMP GASKET, WATER PUMP O-RING, WATER PUMP INLET TURBOCHARGER GASKET, TURBOCHARGER HOSE ASSY, TURBOCHARGER PULLEY, BELT TENSIONER, (includes bolt) BOLT, BELT TENSIONER PULLEY SCREW, BELT TENSIONER PULLEY OIL FILTER GASKET, OIL FILTER HEAD DRAIN PLUG, OIL FILTER, (includes o-ring) O-RING, DRAIN PLUG PULLEY, FAN

1044C-54 Series II

Rev. C

4-17

ENGINE & ATTACHING PARTS Figure 4-3 Radiator Assembly

106 122

121

111

9

6

117

2

3

101

113 115

13

20 13

112 4 114109

114

1

116

117

7

114 112 21 16 18 17 19

117

117 103

23

116

114

107

5

9 7 8

105

104

108

11

22

6 108 112

10

8 114

12 101 112 108

109 15 112 14 105 224 226 225 227 117 119

FROM TRANSMISSION

117 120

118

TO TRANSMISSION TO RETURN MANIFOLD, (see Figure 8-1)

123

TO MAIN CONTROL VALVE, (see Figure 8-1)

4-18

PV1642

1044C-54 Series II

31200069

ENGINE & ATTACHING PARTS Figure 4-3 Radiator Assembly Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

21 22 23 24 thru 100

101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119

31200069

Part Number

Qty.

Description

63231 10465024 10700102 10701358 10701403 0641544 8180315 10136429 10705322 10726312 10701453 10701309 2220498 2220578 10724306 10724305 10265701 10701312 10701279 10701510 1101083 7029213 7029214 80383368 10133344 2220451 Not Used

1 1 6 6 6 4 2 2 4 8 4 4 1 2 2 2 2 2 2 2 1 1 1 4’ 4 1

RADIATOR ASSY, (includes items 1 thru 21) FAN SHROUD HEX HD CAPSCREW, 5/16-18X3/4, GR5 STAR WASHER, 5/16 FLAT WASHER, 5/16 HEX HD CAPSCREW, 5/16-18X5-1/2 TRANSMISSION OIL COOLER MOUNTING STRAP FLAT HD CAPSCREW, 5/16-18X3/4, GR5 RUBBER MOUNTING BLOCK FENDER WASHER, 5/16 LOCK WASHER, 5/16 ELBOW, 45 DEGREE ELBOW, 90 DEGREE RUBBER GROMMET, 3/8 BUSHING RADIATOR SUPPORT LOCKWASHER, 1/2 FLAT WASHER, 1/2 HEX NUT, 1/2-13 RADIATOR RADIATOR CAP, 10PSI DRAIN COCK GASKET TAPE SPACER ADAPTER, (includes o-ring)

G

0274432 0903204 Not Used 2720546 2720547 10215845 10236491 7026726 10238470 10700202 10700204 Not Used 10701308 10701310 10701402 10701404 10701506 10701508 10710601 10720496 10732420

1 2

RADIATOR INSTALLATION, (includes items 101 thru 122) RADIATOR SUPPORT, (tank side)

D

1 1 2 1 1 1 6 2

LOWER RADIATOR HOSE UPPER RADIATOR HOSE RUBBER GROMMET COOLANT RECOVERY TANK TANK CAP FAN GUARD HEX HD CAPSCREW, 3/8-16X3/4, GR5 HEX HD CAPSCREW, 3/8-16X1, GR5

2 8 2 8 2 2 4 3 1

LOCKWASHER, 1/4 LOCKWASHER, 3/8 FLAT WASHER, 1/4 FLAT WASHER, 3/8 HEX NUT, 1/4-20 HEX NUT, 3/8-16 HOSE CLAMP, 1-3/4X2 TIE CLAMP HOSE ASSY

1044C-54 Series II

Rev.

4-19

ENGINE & ATTACHING PARTS Figure 4-3 Radiator Assembly (Continued) Item

Part Number

Qty.

120 121 122 123 124 to 223 224 225 226 227

10837604 1016712935 1016712947 10837649 Not Used 10700205 10701310 10701404 10701508

1 1 1 2

4-20

4 4 8 4

Description

Rev.

HOSE ASSY HOSE, 5/16X35 HOSE, 5/16X47 OIL COOLER HOSE HEX HD CAPSCREW, 3/8-16X1-1/4, GR5 LOCKWASHER, 3/8 FLAT WASHER, 3/8 HEX NUT, 3/8-16

1044C-54 Series II

31200069

ENGINE & ATTACHING PARTS Figure 4-3 Radiator Assembly (Continued) Item

31200069

Part Number

Qty.

Description

1044C-54 Series II

Rev.

4-21

ENGINE & ATTACHING PARTS Figure 4-4 Air Cleaner Installation

8 101 11

103 104

13 102

18 1 11

17

5 16 10

4 2 7 9

6

15 9

11

9 3

12 9

14 9

PV0220

4-22

1044C-54 Series II

31200069

ENGINE & ATTACHING PARTS Figure 4-4 Air Cleaner Installation Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 to 100 101 102 103 104

0274409 0080269 0811510 3271505 3311602 4569244 4569245 4791600 8273257 10710553 10717169 10719267 91083128 77383154 91083129 91403244 10268516 8273029 77383790 Not Used 91364023 80373094 1101312 1101313

1 1 4 4 2 1 1 2 1 5 1 3 1 1 1 1 2 1 1

31200069

1 1 1 1

Description AIR CLEANER INSTALLATION, (includes items 1 thru 18) RUBBER REDUCER HUMP SCREW, 5/16-18X1-1/4 HEX LOCKNUT, 5/16-18 HEX JAM NUT, 3/8-16 INTAKE TUBE, (air cleaner to bulkhead) INTAKE TUBE, (bulkhead to engine) STAR WASHER, 3/8 AIR INLET HOOD HOSE CLAMP MUFFLER CLAMP, 3” HOSE CLAMP RUBBER ELBOW, 90 DEGREE SERVICE INDICATOR REDUCER ELBOW RUBBER HUMP, STRAIGHT AIR CLEANER MOUNTING BAND AIR CLEANER, 9”, (includes items 101 thru 104) BAND CLAMP

Rev. E

COVER ASSY VACTUATOR MAIN ELEMENT, (outer) SAFETY ELEMENT, (inner)

1044C-54 Series II

4-23

ENGINE & ATTACHING PARTS Figure 4-5 Exhaust Assembly

9 11 21

3

5 6

23

10 3 1

16

18

15 17 12

18

13

13 18

4 7

8

22

18

14

16

17 15 PV1662

4-24

1044C-54 Series II

31200069

ENGINE & ATTACHING PARTS Figure 4-5 Exhaust Assembly Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 to 20 21 22 23

10041066 10165161 Not Used 10837475 10136405 10700205 10701404 10701310 10701508 10136402 10136412 10717169 10732982 10139922 10732697 10139876 10700158 10701680 10701276 Not Used 10837750 4100109 90028488

1 1

31200069

Description EXHAUST ASSY, (includes items 1 thru 23) EXHAUST MANIFOLD PIPE

2 1 2 2 2 2 1 1 2 2 4 1 2 4 4 8

EXHAUST SEAL CLAMP EXHAUST CLAMP BRACKET HEX HD CAPSCREW, 3/8-16X1-1/4 FLAT WASHER, 3/8 LOCKWASHER, 3/8 HEX NUT, 3/8-16 EXHAUST PIPE TAIL PIPE MUFFLER CLAMP RUBBER EXHAUST HANGER HANGER SUPPORT LINK MUFFLER MUFFLER MOUNTING RING, (includes one each of items 16 & 17) HEX HD CAPSCREW, 5/16-24X2 HEX LOCKNUT, 5/16-24 FLAT WASHER, 5/16

1 2 2

EXHAUST PIPE CLAMP FIBERGLASS SLEEVE T-BOLT CLAMP

1044C-54 Series II

Rev. AA

4-25

ENGINE & ATTACHING PARTS

This Page Intentionally Left Blank

4-26

1044C-54 Series II

31200069

SECTION 5 DRIVE TRAIN

31200069

1044C-54 Series II

DRIVE TRAIN Figure 5-1 Drive Train Components 1 2

1 11 2

12

7

8

9

2 3

9

6 12 13

4

2

3

10

5

PV1401

5-2

1044C-54 Series II

31200069

DRIVE TRAIN Figure 5-1 Drive Train Components Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13

10700941 10701259 3272601

8 16 8 Ref 40 Ref Ref Ref Ref 40 2 4 2

31200069

8786572

8786573 0641710 4711700 3311705

Description

Rev.

HEX HD CAPSCREW, 1”-8X7, GR8, (torque to 680 lb-ft) FLAT WASHER, 1” HEX NUT, 1”-8 TIRE & RIM ASSY, (see Figure 5-31 for details) LUG NUT, (torque to 450-470 lb-ft) FRONT AXLE ASSY, (see Figure 5-2 for details) REAR AXLE ASSY, (see Figure 5-10 for details) ZF TRANSMISSION, (see Figure 5-18 for details) DRIVE SHAFTS, (see Figure 5-30 for details) WASHER HEX HD CAPSCREW, 7/16-14X2, GR5 FLAT WASHER, 7/16 LOCKNUT, 7/16-14

1044C-54 Series II

5-3

DRIVE TRAIN Figure 5-2 Front Axle Assembly

3

2

2 3

1 3 3

4

PV1390

5-4

1044C-54 Series II

31200069

DRIVE TRAIN Figure 5-2 Front Axle Assembly Item

Part Number

Qty.

Description

Rev.

0280191 8050001 2220628 2220472 0280189

1 1 2 4 1 Ref Ref Ref Ref Ref Ref Ref

FRONT AXLE ASSY, (includes all items) SELF ALIGN BEARING ELBOW, 90 DEGREES ELBOW, 90 DEGREES FRONT AXLE FRONT AXLE - INPUT, (see Figure 5-3 for details) FRONT AXLE - LIMITED SLIP DIFFERENTIAL, (see Figure 5-4 for details) FRONT AXLE - AXLE CASING, (see Figure 5-5 for details) FRONT AXLE - M-DISC BRAKE, (see Figure 5-6 for details) FRONT AXLE - BRAKE, (see Figure 5-7 for details) FRONT AXLE - JOINT HOUSING, (see Figure 5-8 for details) FRONT AXLE - PLANETARY DRIVE, (see Figure 5-9 for details)

D

1 2 3 4

31200069

1044C-54 Series II

5-5

DRIVE TRAIN Figure 5-3 Front Axle - Input

1

1

2

3 4 5 6 7

8 9

PU1950

5-6

1044C-54 Series II

31200069

DRIVE TRAIN Figure 5-3 Front Axle - Input Item

Part Number

Qty.

1 2 3

7028967 1321213 1321187 8035871 8035872 8035873 1321186 8035874 8035875 1321185 8035876 8035877 1321189 8035878 8035879 1321190 8035881 8035882 8035883 8035884 8035885 8035886 1321196 8035887 8035888 8035889 8035890 8035891 1321197 8035892 8035893 8035894 8035895 8035896 1321198 8035897 8035898 8035899 8035900 8035901 8035902 1321199 8035903 8035904 8035905 8035906 8036841 8035907 8035908

1 1 AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR

4

31200069

Description

Rev.

GEAR SET BEVEL ROLLER BEARING SHIM, 1.5mm SHIM, 0.9mm SHIM, 0.95mm SHIM, 1.0mm SHIM, 1.05mm SHIM, 1.1mm SHIM, 1.15mm SHIM, 1.2mm SHIM, 1.25mm SHIM, 1.3mm SHIM, 0.7mm SHIM, 0.75mm SHIM, 0.8mm SHIM, 0.85mm RING, 11.30mm RING, 11.33mm RING, 11.36mm RING, 11.39mm RING, 11.42mm RING, 11.45mm RING, 11.48mm RING, 11.51mm RING, 11.54mm RING, 11.57mm RING, 11.60mm RING, 11.63mm RING, 11.66mm RING, 11.69mm RING, 11.72mm RING, 11.75mm RING, 11.78mm RING, 11.81mm RING, 11.84mm RING, 11.87mm RING, 11.90mm RING, 11.93mm RING, 11.96mm RING, 11.99mm RING, 12.02mm RING, 12.05mm RING, 12.08mm RING, 12.11mm RING, 12.14mm RING, 12.17mm RING, 12.20mm RING, 12.23mm RING, 12.26mm

1044C-54 Series II

5-7

DRIVE TRAIN Figure 5-3 Front Axle - Input (Continued)

5-8

Item

Part Number

Qty.

5 6 7 8 9

8035909 8035910 8035911 1321201 8035912 1321204 8035913 8035914 8035915 8035916 1321203 8035917 8035918 8035919 8035920 1321202 1321212 1321210 1321248 1321194 8035921

AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR 1 1 1 1 1

Description

Rev.

RING, 12.29mm RING, 12.32mm RING, 12.35mm RING, 12.38mm RING, 11.27mm RING, 11.24mm RING, 11.21mm RING, 11.18mm RING, 11.15mm RING, 11.12mm RING, 11.09mm RING, 11.06mm RING, 11.03mm RING, 11.00mm RING, 10.97mm RING, 10.94mm ROLLER BEARING COMBINATION RING END YOKE WASHER HEXAGON NUT

1044C-54 Series II

31200069

DRIVE TRAIN Figure 5-3 Front Axle - Input (Continued) Item

31200069

Part Number

Qty.

Description

1044C-54 Series II

Rev.

5-9

DRIVE TRAIN Figure 5-4 Front Axle - Limited Slip Differential

7

4

8

6

5

3 1

9

2

8 7 10

11

12

10

7 8 9

3

6

5

13

4

8 7

PU1970

5-10

1044C-54 Series II

31200069

DRIVE TRAIN Figure 5-4 Front Axle - Limited Slip Differential Item 1 2 3 4

5 6 7 8 9 10 11 12 13

31200069

Part Number

Qty.

7027230 8035923 1321184 1321215 1321219 1321220 1321221 1321217 7027225 1319415 8036753 1321225 1321218 1321153 1321154

1 12 12 1 10 10 10 2 2 4 4 2 8 4 4 Ref

Description

Rev.

LIMITED SLIP DIFFERENTIAL ASSY, (includes items 1 thru 12) CAPSCREW WASHER DIFFERENTIAL CASE O. CLUTCH DISC, 1.2mm O. CLUTCH DISC, 1.3mm O. CLUTCH DISC, 1.4mm PRESSURE DISC AXLE BEVEL GEAR THRUST WASHER DIFFERENTIAL BEVEL GEAR DIFFERENTIAL AXLE I. CLUTCH DISC SLOTTED PIN SLOTTED PIN GEAR SET BEVEL, (see Figure 5-3 for details)

1044C-54 Series II

5-11

DRIVE TRAIN Figure 5-5 Front Axle - Axle Casing

11 3

2

10

8

4

5

14 13

26

7

1

15

20

6

22 24

23

9

25 6

12

11 5 4

16

3 2

21

1

8

12 11

17

9

19 18

13 14

25

16

11

PU1980

5-12

1044C-54 Series II

31200069

DRIVE TRAIN Figure 5-5 Front Axle - Axle Casing Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

1319423 1319441 8035933 1319439 1319440 8036419 8036417 8036313 1319425 1319436 8036312 1319429 7027211 1319433 8035924 8035927 8035925 8036331 1319506 1321148 8036758 8036756 8036759 8036757

2 4 2 2 2 2 1 6 2 1 30 8 2 2 1 22 1 1 1 2 1 1 1 1 Ref Ref

31200069

Description

Rev.

GREASE FITTING CENTERING BUSHING BRACKET O-RING V-RING FLANGE BUSHING AXLE DRIVE HOUSING STUD O-RING VENT VALVE WASHER HEX NUT SHAFT SEAL BUSHING RIGHT FRONT AXLE CASING HEX SCREW LEFT FRONT AXLE CASING O-RING SCREW PLUG TRACK ROD, (includes items 21 thru 24) LOCKING NUT BALL JOINT W/PIPE COUPLING HEX NUT AXIAL JOINT COUPLING BRAKE HOUSING, (see Figure 5-6 for details) STEERING CYLINDER, (see Figure 5-11 for details)

1044C-54 Series II

5-13

DRIVE TRAIN Figure 5-6 Front Axle - M-Disc Brake

28 31

10

1

1 6

2 6 29

15

4

5 3

13

12

11

14

7

7

9

8

30

25

22

27 27

19 18 16

20

21

22

23

17 26

26

26

26

26

PV 1320

5-14

1044C-54 Series II

31200069

DRIVE TRAIN Figure 5-6 Front Axle - M-Disc Brake Item

Part Number

Qty.

1

1319531 8035945 1319530 8035946 1319529 8035947 8035951 1319543 1319527 1321158 1319526 1319532 1319533 1319534 1319525 1319535 1319536 1319537 1319524 1319545 1319538 1319539 1319523 1319540 1319541 1319542 1319522 1319521 1319520 1319519 1319518 1319517 1319510 1321159 8035948 1319515 1319516 1319514 1319513 1319512 1319511 8036445 8036447 8036444 1319425 1319491 8036331 1319431 1319506

AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR 2 2 2 2 12 4 2 2

2 3 4 5 6 7 8 9

31200069

Description

Rev.

SHIM, 0.1mm SHIM, 0.15mm SHIM, 0.2mm SHIM, 0.25mm SHIM, 0.3mm SHIM, 0.35mm SHIM, 0.4mm SHIM, 0.45mm SHIM, 0.5mm SHIM, 0.55mm SHIM, 0.6mm SHIM, 0.65mm SHIM, 0.7mm SHIM, 0.75mm SHIM, 0.8mm SHIM, 0.85mm SHIM, 0.9mm SHIM, 0.95mm SHIM, 1.0mm SHIM, 1.05mm SHIM, 1.10mm SHIM, 1.15mm SHIM, 1.20mm SHIM, 1.25mm SHIM, 1.30mm SHIM, 1.35mm SHIM, 1.40mm SHIM, 1.45mm SHIM, 1.50mm SHIM, 1.55mm SHIM, 1.60mm SHIM, 1.65mm SHIM, 2.0mm SHIM, 1.47mm SHIM, 1.63mm SHIM, 1.75mm SHIM, 1.70mm SHIM, 1.80mm SHIM, 1.85mm SHIM, 1.90mm SHIM, 1.95mm ROLLER BEARING ROLLER BEARING SHAFT SEAL O-RING O-RING O-RING SCREW PLUG SCREW PLUG

1044C-54 Series II

5-15

DRIVE TRAIN Figure 5-6 Front Axle - M-Disc Brake (Continued) Item

Part Number

Qty.

10 11

1319505 8035936 70020483 8035939 70020484 1321151 1321162 1321163 1321152 1319496 1319497 8036305 8036304 1319499 1319504 10731949 1321174 70020409 7027217 1319500 70020485 1319501 70020486 1319502 70020487 1321150 70020408 1319502 70020487 1319666

2 1 1 1 1 2 2 2 2 16 16 2 2 16 2 4 2 1 2 4 4 4 4 4 4 10 5 8 8 2 Ref Ref

12 13 14 15 16 17 18 19 20 21 22 23 24 25

26 27 28 29 30

5-16

Description

Rev.

VENT VALVE BRAKE HOUSING, (right side), (Before Axle S/N 679304) BRAKE HOUSING, (right side), (Axle S/N 679304 & After) BRAKE HOUSING, (left side), (Before Axle S/N 679304) BRAKE HOUSING, (left side), (Axle S/N 679304 & After) SUPPORT RING U-RING U-RING SUPPORT RING PIN COMPRESSION SPRING WASHER PISTON CRESCENTRING SNAP RING RETAINING RING DISC CARRIER, (Before Axle S/N 823786) DISC CARRIER, (Axle S/N 823786 & After) O-RING O. CLUTCH DISC, 2.0mm, (Before Axle S/N 679304) O. CLUTCH DISC, 2.0mm, (Axle S/N 679304 & After) O. CLUTCH DISC, 2.5mm, (Before Axle S/N 679304) O. CLUTCH DISC, 2.5mm, (Axle S/N 679304 & After) O. CLUTCH DISC, 3.0mm, (Before Axle S/N 679304) O. CLUTCH DISC, 3.0mm, (Axle S/N 679304 & After) I. CLUTCH DISC, (Before Axle S/N 823786) I. CLUTCH DISC, (Axle S/N 823786 & After) O. CLUTCH DISC, 3.0mm, (Before Axle S/N 679304) O. CLUTCH DISC, 3.0mm, (Axle S/N 679304 & After) SCREW PLUG LIMITED SLIP DIFFERENTIAL, (see Figure 5-4 for details) GEAR SET BEVEL, (see Figure 5-3 for details)

1044C-54 Series II

31200069

DRIVE TRAIN Figure 5-6 Front Axle - M-Disc Brake (Continued) Item

31200069

Part Number

Qty.

Description

1044C-54 Series II

Rev.

5-17

DRIVE TRAIN Figure 5-7 Front Axle - Brake

14 13

7 1

2

3

8

9

10

11

12

6 4 5

18 19

15

15

15

15

16

17

PV 1330

5-18

1044C-54 Series II

31200069

DRIVE TRAIN Figure 5-7 Front Axle - Brake Item

Part Number

Qty.

1

8036848 70020413 1321206 8036321 8036858 8036859 8036861 8036849 8036320 1321208 8036855 8036318 8036862 7027212 8036852 1321207 8035958 8036856 1319666 7027217

2 2 2 6 6 6 6 2 2 2 2 2 6 2 2 8 2 2 2 2

7029104

AR

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

31200069

Description

Rev.

END SHIM, (Before Axle S/N 679304) END SHIM, (Axle S/N 679304 & After) SNAP RING CAP SCREW PRESSURE PIN O-RING U-RING SEALING WASHER O-RING CUP SPRING BACKUP RING U-RING BACKUP RING PISTON U-RING CUP SPRING SPACING WASHER OIL DAM SCREW PLUG O-RING

BRAKE SEAL KIT, (contains quantity of 1 each of items 1, 2, 7 thru 11, 13, 14, 17; quantity of 3 each of items 3 thru 6, 12 and 1 of item 9 from Figure 5-5)

1044C-54 Series II

5-19

DRIVE TRAIN Figure 5-8 Front Axle - Joint Housing

15

26

7

1 2 4

5

8

7

9

10

16

27

17

13 14 11 12 18

3 6

16

29 28

2

23

1

24 25

22 31

15

20 21

30 19

21

PV1340

5-20

1044C-54 Series II

31200069

DRIVE TRAIN Figure 5-8 Front Axle - Joint Housing Item

Part Number

Qty.

1 2 3 4 5 6 7

1319447 1319445 1321175 8035973 8035974 8035972 8035970 70021790 7027219 70021789 8035971 1321228 7028977 1319210 1321157 80304405 1319464 1319462 1321249 8035959 8035960 8035961 8035962 1321250 8035963 8035964 8035965 8035966 1321251 8035967 8035968 1321256 1321257 8036866 1321155 1319472

4 4 2 1 1 1 1 1 1 1 1 2 2 2 2 2 16 4 AR AR AR AR AR AR AR AR AR AR AR AR AR 1 1 20 2 4 Ref 2 20 2 2 2 2 2 Ref Ref

8 9 10 11 12 13 14 15 16 17

18 19 20 21 22 23 24 25 26 27 28 29 30 31

31200069

1321254 8036434 80304173 1319475 1319477 7026664 8036330

Description

Rev.

SHAFT SEAL ROLLER BEARING DRIVESHAFT UNIVERSAL COUPLING, (includes items 4 thru 9) BUSHING SCREENSHEET JOINT COUPLING FORK JOINT FORK, (Before Axle S/N 755298) JOINT FORK, (Axle S/N 755298 & After) CENTRAL PIECE, (Before Axle S/N 755298) CENTRAL PIECE, (Axle S/N 755298 & After) JOINT FORK RETAINING RING SHAFT SEAL RETAINING RING BALL BEARING RETAINING RING HEX SCREW BEARING PIN SHIM, 0.2mm SHIM, 0.3mm SHIM, 0.4mm SHIM, 0.5mm SHIM, 0.6mm SHIM, 0.7mm SHIM, 0.8mm SHIM, 1.0mm SHIM, 1.2mm SHIM, 1.4mm SHIM, 1.6mm SHIM, 1.8mm SHIM, 2.0mm JOINT HOUSING, (right side) JOINT HOUSING, (left side) HEX SCREW O-RING ROLLER BEARING WASHER, (see Figure 5-1 for details) HUB WHEEL BOLT SHAFT SEAL STOP SCREW NUT SPACER TUBE STOP SCREW RING GEAR, (see Figure 5-9 for details) LUG NUT, (see Figure 5-1 for details)

1044C-54 Series II

5-21

DRIVE TRAIN Figure 5-9 Front Axle - Planetary Drive

1

2

3

3

4

2

5 6

8

7

10

9

11

PU2040

5-22

1044C-54 Series II

31200069

DRIVE TRAIN Figure 5-9 Front Axle - Planetary Drive Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11

80304227 1321205 1321191 1321214 1321233 8035977 1319506 8036331 1321232 1321255 1321258

3 6 6 3 3 2 1 1 1 1 1

31200069

Description

Rev.

RETAINING RING SNAP RING WASHER ROLLER BEARING PLANET GEAR CAP SCREW SCREW PLUG O-RING PLANET CARRIER SUN GEAR SHAFT RING GEAR

1044C-54 Series II

5-23

DRIVE TRAIN Figure 5-10 Rear Axle Assembly

4 3

3

4

2

1

PV1380

5-24

1044C-54 Series II

31200069

DRIVE TRAIN Figure 5-10 Rear Axle Assembly Item

Part Number

Qty.

1

0280190 0280188

2 3 4

8050001 2220472 2220628

1 1 Ref Ref Ref Ref Ref Ref Ref 1 2 2

31200069

Description REAR AXLE ASSY, (includes all items) REAR AXLE REAR AXLE - INPUT, (see Figure 5-11 for details) REAR AXLE - DIFFERENTIAL, (see Figure 5-12 for details) REAR AXLE - AXLE CASING, (see Figure 5-13 for details) REAR AXLE - M-DISC BRAKE, (see Figure 5-14 for details) REAR AXLE - BRAKE, (see Figure 5-15 for details) REAR AXLE - JOINT HOUSING, (see Figure 5-16 for details) REAR AXLE - PLANETARY DRIVE, (see Figure 5-17 for details) SELF ALIGN BEARING ELBOW, 90 DEGREES ELBOW, 90 DEGREES

1044C-54 Series II

Rev. D

5-25

DRIVE TRAIN Figure 5-11 Rear Axle - Input

1 2

3

4 5 6

7 8

9

9

PU2050

5-26

1044C-54 Series II

31200069

DRIVE TRAIN Figure 5-11 Rear Axle - Input Item

Part Number

Qty.

1 2 3 4 5 6

8035983 1319406 1321237 1321211 1319444 1319354 1319355 1319356 1319357 1319358 1319359 1319360 1319361 1319362 1319363 1319364 1319365 1319366 1319367 8035982 1319369 1319370 1319371 1319372 1319373 1319374 1319375 1319376 1319377 1319378 1319379 1319380 1319381 1319382 1319383 1319384 1319385 1319386 1319387 1319388 1319389 1319390 1319391 1319392 1319393 1319394 1319395 1319396 1319397

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

31200069

Description

Rev.

HEX NUT WASHER END YOKE COMBINATION RING ROLLER BEARING RING, 15.1mm RING, 15.2mm RING, 15.3mm RING, 15.4mm RING, 15.5mm RING, 15.6mm RING, 15.7mm RING, 15.8mm RING, 15.9mm RING, 16.0mm RING, 16.1mm RING, 16.2mm RING, 16.3mm RING, 16.4mm RING, 16.26mm RING, 16.23mm RING, 16.16mm RING, 16.13mm RING, 16.06mm RING, 16.03mm RING, 15.96mm RING, 15.93mm RING, 15.86mm RING, 15.83mm RING, 15.76mm RING, 15.73mm RING, 15.66mm RING, 15.63mm RING, 15.56mm RING, 15.53mm RING, 15.46mm RING, 15.43mm RING, 15.36mm RING, 15.33mm RING, 15.26mm RING, 15.38mm RING, 15.48mm RING, 15.58mm RING, 15.68mm RING, 15.69mm RING, 15.72mm RING, 15.78mm RING, 15.81mm RING, 15.84mm

1044C-54 Series II

5-27

DRIVE TRAIN Figure 5-11 Rear Axle - Input (Continued) Item

7

8 9

5-28

Part Number

Qty.

1319398 1319399 1319400 1319401 1319402 1319333 1319334 1319335 1319336 1319337 1319338 1319339 1319340 1319341 1319342 1319343 1319344 1319345 1319346 1319347 1319348 1319349 1319350 1319351 1319352 1319353 7028974

1 1 1 1 1 AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR 1 1

Description

Rev.

RING, 15.88mm RING, 15.89mm RING, 15.91mm RING, 15.94mm RING, 15.97mm WASHER, 1.0mm WASHER, 1.05mm WASHER, 1.1mm WASHER, 1.15mm WASHER, 1.2mm WASHER, 1.25mm WASHER, 1.3mm WASHER, 1.35mm WASHER, 1.4mm WASHER, 1.45mm WASHER, 1.5mm WASHER, 1.55mm WASHER, 1.6mm WASHER, 0.9mm WASHER, 0.95mm WASHER, 0.65mm WASHER, 0.70mm WASHER, 0.75mm WASHER, 0.85mm WASHER, 0.80mm ROLLER BEARING GEAR SET BEVEL

1044C-54 Series II

31200069

DRIVE TRAIN Figure 5-11 Rear Axle - Input (Continued) Item

31200069

Part Number

Qty.

Description

1044C-54 Series II

Rev.

5-29

DRIVE TRAIN Figure 5-12 Rear Axle - Differential

8

8 7

3 1

4

7 9

6

5

7 8 9

2 7 8

12

11

10

3

6

5

4

PU2060

5-30

1044C-54 Series II

31200069

DRIVE TRAIN Figure 5-12 Rear Axle - Differential Item 1 2 3 4

5 6 7 8 9 10 11 12

31200069

Part Number

Qty.

7028976 1321154 1321153 1321215 1321260 8035984 1321259 1319412 8036752 8036753 1319414 1319415 1321225 8035923 1321184

1 4 4 1 2 2 2 2 2 4 4 4 2 12 12 Ref

Description

Rev.

DIFFERENTIAL ASSY, (includes items 1 thru 11) SLOT PIN SLOT PIN DIFFERENTIAL CASE DIFFERENTIAL RING, 13.7mm, (Before Axle S/N 708692) DIFFERENTIAL RING, 13.6mm, (Before Axle S/N 708692) DIFFERENTIAL RING, 13.5mm, (Before Axle S/N 708692) THRUST WASHER AXLE BEVEL GEAR DIFFERENTIAL BEVEL GEAR, (Before Axle S/N 708692) DIFFERENTIAL BEVEL GEAR, (Axle S/N 708692 & After) THRUST WASHER DIFFERENTIAL AXLE CAPSCREW WASHER GEAR SET BEVEL, (see Figure 5-11 for details)

1044C-54 Series II

5-31

DRIVE TRAIN Figure 5-13 Rear Axle - Axle Casing

1 2

4

9

10

8

11

5 6

3

15 16

26

27

7 14 13

13 14

12

18 17

23

25

22

24

20

21

13

19

1

17 18 21

19

22

27

6 5

2 4

3

13

PU2070

5-32

1044C-54 Series II

31200069

DRIVE TRAIN Figure 5-13 Rear Axle - Axle Casing Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

1319441 8035933 1319423 1319439 1319440 8036419 70021111 1321148 8036757 8036759 8036756 8036758 8036312 1319429 1319506 8036331 7027211 1319433 8035927 8035987 1319425 8036606 70020413 8036313 8035986 1319436

4 2 2 2 2 2 1 2 2 2 2 2 30 8 1 1 2 2 28 1 2 2 2 8 1 1 Ref Ref

23 24 25 26 27

31200069

Description

Rev.

CENTERING BUSHING BRACKET GREASE FITTING O-RING V-RING FLANGE BUSHING AXLE DRIVE HOUSING TRACK ROD, (includes items 9 thru 12) AXIAL JOINT COUPLING HEX NUT BALL JOINT W/PIPE COUPLING LOCKING NUT WASHER, (if required) HEX NUT SCREW PLUG O-RING SHAFT SEAL BUSHING HEX SCREW AXLE CASING, (right rear) O-RING END SHIM, (Before Axle S/N 679469) END SHIM, (Axle S/N 679469 & After) STUD AXLE CASING, (left rear) VENT VALVE STEERING CYLINDER, , (see Figure 9-9 for details) BRAKE HOUSING, (see Figure 5-14 for details)

1044C-54 Series II

5-33

DRIVE TRAIN Figure 5-14 Rear Axle - M-Disc Brake

11 9 8

12

10

14

3

1

15

17

4

5 29

16

1

2

6 13

6

27

7

30

26

8

24

26 26

21

23

24

25 28

20

28 28

18 19 22

PU2080

5-34

1044C-54 Series II

31200069

DRIVE TRAIN Figure 5-14 Rear Axle - M-Disc Brake Item

Part Number

Qty.

1

1319531 8035945 1319530 8035946 1319529 8035947 8035951 1319543 1319527 1321158 1319526 1319532 1319533 1319534 1319525 1319535 1319536 1319537 1319524 1319545 1319538 1319539 1319523 1319540 1319541 1319542 1319522 1319521 1319520 1319519 1319518 8035948 1319517 1319510 1321159 1319516 1319515 1319514 1319513 1319512 1319511 8036447 8036445 8036444 1319425 1319491 8036331 1319431 1319506

AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR 2 2 2 2 12 4 2 2

2 3 4 5 6 7 8 9

31200069

Description

Rev.

SHIM, 0.1mm SHIM, 0.15mm SHIM, 0.2mm SHIM, 0.25mm SHIM, 0.3mm SHIM, 0.35mm SHIM, 0.4mm SHIM, 0.45mm SHIM, 0.5mm SHIM, 0.55mm SHIM, 0.6mm SHIM, 0.65mm SHIM, 0.7mm SHIM, 0.75mm SHIM, 0.8mm SHIM, 0.85mm SHIM, 0.9mm SHIM, 0.95mm SHIM, 1.0mm SHIM, 1.05mm SHIM, 1.10mm SHIM, 1.15mm SHIM, 1.20mm SHIM, 1.25mm SHIM, 1.30mm SHIM, 1.35mm SHIM, 1.40mm SHIM, 1.45mm SHIM, 1.50mm SHIM, 1.55mm SHIM, 1.60mm SHIM, 1.63mm SHIM, 1.65mm SHIM, 2.0mm SHIM, 1.47mm SHIM, 1.70mm SHIM, 1.75mm SHIM, 1.80mm SHIM, 1.85mm SHIM, 1.90mm SHIM, 1.95mm ROLLER BEARING ROLLER BEARING SHAFT SEAL O-RING O-RING O-RING SCREW PLUG SCREW PLUG

1044C-54 Series II

5-35

DRIVE TRAIN Figure 5-14 Rear Axle - M-Disc Brake (Continued) Item

Part Number

Qty.

10 11 12 13

1319505 1319666 7027217 8035936 70020483 8035939 70020484 1321151 1321162 1321163 1321152 1319496 1319497 8036305 8036304 1319499 1319504 10731949 1321174 70020409 1319502 70020486 70020487 1319500 70020485 1319501 70020486 1319502 70020487 1321150 70020408

2 2 2 1 1 1 1 2 2 2 2 16 16 2 2 16 4 2 2 1 16 8 8 4 4 4 4 4 4 6 3 Ref Ref

14 15 16 17 18 19 20 21 22 23 24 25 26

27

28 29 30

5-36

Description

Rev.

VENT VALVE SCREW PLUG O-RING BRAKE HOUSING, (left side), (Before Axle S/N 679469) BRAKE HOUSING, (left side), (Axle S/N 679469 & After) BRAKE HOUSING, (right side), (Before Axle S/N 679469) BRAKE HOUSING, (right side), (Axle S/N 679469 & After) SUPPORT RING U-RING U-RING SUPPORT RING PIN COMPRESSION SPRING WASHER PISTON CRESCENT RING SNAP RING RETAINING RING DISC CARRIER, (Before Axle S/N 824742) DISC CARRIER, (Axle S/N 824742 & After) O. CLUTCH DISC, 3.0mm, (Before Axle S/N 679469) O. CLUTCH DISC, 2.5mm, (Axle S/N 679469 & After) O. CLUTCH DISC, 3.0mm, (Axle S/N 679469 & After) O. CLUTCH DISC, 2.0mm, (Before Axle S/N 679469) O. CLUTCH DISC, 2.0mm, (Axle S/N 679469 & After) O. CLUTCH DISC, 2.5mm, (Before Axle S/N 679469) O. CLUTCH DISC, 2.5mm, (Axle S/N 679469 & After) O. CLUTCH DISC, 3.0mm, (Before Axle S/N 679469) O. CLUTCH DISC, 3.0mm, (Axle S/N 679469 & After) I. CLUTCH DISC, (Before Axle S/N 824742) I. CLUTCH DISC, (Axle S/N 824742 & After) GEAR SET BEVEL, (see Figure 5-11 for details) DIFFERENTIAL ASSY, (see Figure 5-12 for details)

1044C-54 Series II

31200069

DRIVE TRAIN Figure 5-14 Rear Axle - M-Disc Brake (Continued) Item

31200069

Part Number

Qty.

Description

1044C-54 Series II

Rev.

5-37

DRIVE TRAIN Figure 5-15 Rear Axle - Brake

1 2

PU2090

5-38

1044C-54 Series II

31200069

DRIVE TRAIN Figure 5-15 Rear Axle - Brake Item

Part Number

Qty.

1 2

1321172 1321178

2 2

31200069

Description

Rev.

OIL DAM RETAINING RING

1044C-54 Series II

5-39

DRIVE TRAIN Figure 5-16 Rear Axle - Joint Housing

19 20 21

18

17

22

1

9

2 6

7

10

9

35

11

15 16 13 14

5 8

23 24 33

32

3 4

28

31 12

26

30 29

34 25

27

27

PV1350

5-40

1044C-54 Series II

31200069

DRIVE TRAIN Figure 5-16 Rear Axle - Joint Housing Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9

8036338 1319444 1319445 1319447 7028979 8035973 8035996 8035995 8035993 70021554 8035992 70021553 8035994 8035994

2 2 2 2 2 2 2 2 2 2 2 2 2 2 Ref 2

10 11 12 13 14 15 16 17 18 19 20 21

22 23 24 25 26 27 28 29 30 31 32

31200069

7028977 1319210 1321157 80304405 1319476 7026664 1319463 1319461 1319448 1319449 1319450 1319451 1319452 1319453 1319454 1319455 1319456 1319457 1319458 1319459 1319460 1321245 1321246 1319462 1319464 8035997 1321155 1319472 1321239 80304173 8036434 1319475

2 2 2 2 2 8 2 AR AR AR AR AR AR AR AR AR AR AR AR AR 1 1 2 8 20 2 4 2 2 20 Ref 2

Description

Rev.

SHAFT SEAL ROLLER BEARING ROLLER BEARING SHAFT SEAL DRIVE SHAFT UNIVERSAL COUPLING, (includes items 6 thru 11) BUSHING SCREEN SHEET JOINT COUPLING FORK JOINT CROSS, (Before Axle S/N 720124) JOINT CROSS, (Axle S/N 720125 & After) CENTRAL PIECE, (Before Axle S/N 720124) CENTRAL PIECE, (Axle S/N 720125 & After) JOINT FORK, (Before Axle S/N 720124) JOINT FORK, (Axle S/N 720125 & After) LUG NUT, (see Figure 5-1 for details) SHAFT SEAL, (when installing item 13 it is recommended by vendor to use Driver Handle 7029740 & Seal Driver 7029738) RETAINING RING BALL BEARING RETAINING RING STOP SCREW SPACER TUBE HEX SCREW BEARING PIN SHIM, 0.2mm SHIM, 0.3mm SHIM, 0.4mm SHIM, 0.6mm SHIM, 0.8mm SHIM, 1.0mm SHIM, 1.2mm SHIM, 1.4mm SHIM, 1.6mm SHIM, 1.8mm SHIM, 2.0mm SHIM, 0.7mm SHIM, 0.5mm JOINT HOUSING, (left side) JOINT HOUSING, (right side) BEARING PIN HEX SCREW HEX SCREW O-RING ROLLER BEARING HUB CASSETTE RING WHEEL BOLT WASHER, (see Figure 5-1 for details) STOP SCREW

1044C-54 Series II

5-41

DRIVE TRAIN Figure 5-16 Rear Axle - Joint Housing (Continued) Item

Part Number

Qty.

33 34 35

1319477

2 Ref 2

5-42

1321226

Description

Rev.

HEX NUT RING GEAR, (see Figure 5-17 for details) RETAINING RING

1044C-54 Series II

31200069

DRIVE TRAIN Figure 5-16 Rear Axle - Joint Housing (Continued) Item

31200069

Part Number

Qty.

Description

1044C-54 Series II

Rev.

5-43

DRIVE TRAIN Figure 5-17 Rear Axle - Planetary Drive

4

1

3

2

8

9

10

6

7

5

PV1360

5-44

1044C-54 Series II

31200069

DRIVE TRAIN Figure 5-17 Rear Axle - Planetary Drive Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10

1319485 1319484 1321231 1319483 1321247 1321242 8036414 8035977 8036331 1319506

8 8 8 8 2 2 2 4 2 2

31200069

Description

Rev.

SNAP RING INNER RING BEARING PLANET GEAR INNER RING BEARING RING GEAR SUN GEAR SHAFT PLANET CARRIER CAPSCREW O-RING SCREW PLUG

1044C-54 Series II

5-45

DRIVE TRAIN Figure 5-18 ZF Transmission - Converter & Input

PV1370

5-46

1044C-54 Series II

31200069

DRIVE TRAIN Figure 5-18 ZF Transmission - Converter & Input Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12

4540013 7026744 7026745 1319229 8036022 7029009 1319558 8036023 1319563 80304405 7029010 7026749 1319566

Ref 4 8 2 1 1 1 1 1 1 1 1 1

31200069

Description ZF TRANSMISSION, (see Figure 5-18 thru Figure 5-29 for details) HEX SCREW WASHER DIAPHRAGM CONVERTER STATOR SHAFT BEARING BUSH TURBINE SHAFT BALL BEARING RETAINING RING SNAP RING PISTON RING CENTRAL SHAFT

1044C-54 Series II

Rev. B

5-47

DRIVE TRAIN Figure 5-19 ZF Transmission - Gearbox Housing

PV1410

5-48

1044C-54 Series II

31200069

DRIVE TRAIN Figure 5-19 ZF Transmission - Gearbox Housing Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

1319585 7029014 7029013 7029015 7029016 8036027 8036026 7029012 1319581 1319571 1319590 7026794 80304394 1319573 1319572 1319578 1319576 7029017 10731744 7029018 8036024

11 6 6 1 1 1 1 2 1 2 1 6 59 1 1 1 1 1 1 1 1 Ref 6 11 1 1

31200069

7029019 1319585 8036028 8036025

Description

Rev.

CAPSCREW FIXING PLATE O-RING PIPE PIPE PIPE SUCTION TUBE CAPSCREW O-RING CYLINDRICAL PIN BRACKET HEX SCREW HEX SCREW SCREW PLUG TYPE PLATE SCREW PLUG SHAFT SEAL CONVERTER BELL BREATHER BEARING BUSH HOUSING STATOR SHAFT, (see Figure 5-18 for details) CAPSCREW CAPSCREW SCREEN SHAFT HOUSING

1044C-54 Series II

5-49

DRIVE TRAIN Figure 5-20 ZF Transmission - Reversing Gear KV

PV1420

5-50

1044C-54 Series II

31200069

DRIVE TRAIN Figure 5-20 ZF Transmission - Reversing Gear KV Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9

1319615 7026761 7029020 8036575 1319595 7029021 7029022 7026760 1319600 1319601 1319602 1319603 1319604 1319617 1319618 1319638 1319620 1319621 1319622 1319623 1319624 1319625 1319626 1319627 1319636

1 2 1 1 7 11 11 1 AR AR AR AR AR 1 1 1 1 AR AR AR AR AR AR AR 1

10 11 12 13 14

15

31200069

Description

Rev.

ROLLER BEARING PISTON RING COUPLING PISTON CUP SPRING LIN. CLUTCH DISC O. CLUTCH DISC END SHIM SNAP RING, 3.5 SNAP RING, 3.5 SNAP RING, 3.0 SNAP RING, 2.5 SNAP RING, 2.0 SUPPORT SHIM ROLLER BEARING DISC CARRIER ROLLER BEARING RETAINING RING, 3.20 RETAINING RING, 3.10 RETAINING RING, 3.00 RETAINING RING, 2.90 RETAINING RING, 2.80 RETAINING RING, 2.70 RETAINING RING, 2.60 ROLLER BEARING

1044C-54 Series II

5-51

DRIVE TRAIN Figure 5-21 ZF Transmission - Reversing Gear KR

PV1430

5-52

1044C-54 Series II

31200069

DRIVE TRAIN Figure 5-21 ZF Transmission - Reversing Gear KR Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9

1319608 7026761 7029024 8036575 1319595 7029021 7029022 7026760 1319600 1319601 1319602 1319603 1319604 1319617 1319618 1319638 1319620 1319621 1319622 1319623 1319624 1319625 1319626 1319627 1319636

1 2 1 1 7 11 11 1 AR AR AR AR AR 1 1 1 1 AR AR AR AR AR AR AR 1

10 11 12 13 14

15

31200069

Description

Rev.

ROLLER BEARING PISTON RING COUPLING PISTON CUP SPRING LIN. CLUTCH DISC O. CLUTCH DISC END SHIM SNAP RING, 3.5 SNAP RING, 3.5 SNAP RING, 3.0 SNAP RING, 2.5 SNAP RING, 2.0 SUPPORT SHIM ROLLER BEARING DISC CARRIER ROLLER BEARING RETAINING RING, 3.20 RETAINING RING, 3.10 RETAINING RING, 3.00 RETAINING RING, 2.90 RETAINING RING, 2.80 RETAINING RING, 2.70 RETAINING RING, 2.60 ROLLER BEARING

1044C-54 Series II

5-53

DRIVE TRAIN Figure 5-22 ZF Transmission - Coupling Group K1

PV1440

5-54

1044C-54 Series II

31200069

DRIVE TRAIN Figure 5-22 ZF Transmission - Coupling Group K1 Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11

7026761 1319608 1319591 8036575 1319595 1319596 10731845 7026758 7026759 7026760 1319600 1319601 1319602 1319603 1319604 1319606 1319607 7029532 7029533

2 1 1 1 5 1 2 12 12 1 AR AR AR AR AR 2 1 1 1

12 13 14

31200069

Description

Rev.

PISTON RING ROLLER BEARING COUPLING PISTON CUP SPRING SHIM RETAINING RING LIN. CLUTCH DISC O. CLUTCH DISC END SHIM SNAP RING, 3.5 SNAP RING, 3.5 SNAP RING, 3.0 SNAP RING, 2.5 SNAP RING, 2.0 ROLLER CAGE DISC CARRIER OUTER RING INNER RING

1044C-54 Series II

5-55

DRIVE TRAIN Figure 5-23 ZF Transmission - Coupling Group K2

PV1450

5-56

1044C-54 Series II

31200069

DRIVE TRAIN Figure 5-23 ZF Transmission - Coupling Group K2 Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11

1319615 7026761 7029025 8036575 1319595 1319596 10731845 7029021 7029022 7026760 1319600 1319601 1319602 1319603 1319604 1319606 1319614 7029532 7029533

1 2 1 1 5 1 2 8 8 1 AR AR AR AR AR 2 1 1 1

12 13 14

31200069

Description

Rev.

ROLLER BEARING PISTON RING COUPLING PISTON CUP SPRING SHIM RETAINING RING O. CLUTCH DISC LIN. CLUTCH DISC END SHIM SNAP RING, 3.5 SNAP RING, 3.5 SNAP RING, 3.0 SNAP RING, 2.5 SNAP RING, 2.0 ROLLER CAGE DISC CARRIER OUTER RING INNER RING

1044C-54 Series II

5-57

DRIVE TRAIN Figure 5-24 ZF Transmission - Coupling Group K3

PV1460

5-58

1044C-54 Series II

31200069

DRIVE TRAIN Figure 5-24 ZF Transmission - Coupling Group K3 Item

Part Number

Qty.

1

7029532 7029533 1319621 1319622 1319623 1319624 1319625 1319626 1319627 1319620 1319619 1319618 1319617 1319595 1319600 1319601 1319602 1319603 1319604 7026760 7029021 7029022 8036575 7026761 7029026 7029027

1 1 AR AR AR AR AR AR AR 1 1 1 1 5 AR AR AR AR AR 1 8 8 1 2 1 1

2

3 4 5 6 7 8

9 10 11 12 13 14 15

31200069

Description

Rev.

OUTER RING INNER RING RETAINING RING, 3.20 RETAINING RING, 3.10 RETAINING RING, 3.00 RETAINING RING, 2.90 RETAINING RING, 2.80 RETAINING RING, 2.70 RETAINING RING, 2.60 ROLLER BEARING DISC CARRIER ROLLER BEARING SUPPORT SHIM CUP SPRING SNAP RING, 3.5 SNAP RING, 3.5 SNAP RING, 3.0 SNAP RING, 2.5 SNAP RING, 2.0 END SHIM LIN. CLUTCH DISC O. CLUTCH DISC PISTON PISTON RING COUPLING ROLLER BEARING

1044C-54 Series II

5-59

DRIVE TRAIN Figure 5-25 ZF Transmission - Coupling Group K4

PV1470

5-60

1044C-54 Series II

31200069

DRIVE TRAIN Figure 5-25 ZF Transmission - Coupling Group K4 Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11

1319615 7026761 7029028 8036575 1319595 10731845 1319596 7029021 7029022 7026760 1319600 1319601 1319602 1319603 1319604 1319606 1319635 1319636

1 2 1 1 5 2 1 8 8 1 AR AR AR AR AR 2 1 1

12 13 14

31200069

Description

Rev.

ROLLER BEARING PISTON RING COUPLING PISTON CUP SPRING RETAINING RING SHIM O. CLUTCH DISC LIN. CLUTCH DISC END SHIM SNAP RING, 3.5 SNAP RING, 3.5 SNAP RING, 3.0 SNAP RING, 2.5 SNAP RING, 2.0 ROLLER CAGE DISC CARRIER ROLLER BEARING

1044C-54 Series II

5-61

DRIVE TRAIN Figure 5-26 ZF Transmission - Output

PV1480

5-62

1044C-54 Series II

31200069

DRIVE TRAIN Figure 5-26 ZF Transmission - Output Item

Part Number

Qty.

1 2 3 4 5 6 7 8

10731959 1319649 1319648 7029032 1319642 1319647 1319641

4 2 2 2 2 2 2 1 1 1 1 7 1 1 1 1 1 1 1 1

9 10 11 12 13 14 15

70020430 70020431 8036031 1319646 7029532 7029533 8036032 7029027 7029029 70020430 70020431

31200069

Description

Rev.

HEX SCREW TAB WASHER WASHER O-RING OUTPUT FLANGE SCREEN SHEET SHAFT SEAL ROLLER BEARING ASSY CUP CONE SCREEN SHEET CAPSCREW OUTER RING INNER RING INTERM. SHAFT ROLLER BEARING OUTPUT SHAFT ROLLER BEARING ASSY CUP CONE

1044C-54 Series II

5-63

DRIVE TRAIN Figure 5-27 ZF Transmission - Control Unit

PV1490

5-64

1044C-54 Series II

31200069

DRIVE TRAIN Figure 5-27 ZF Transmission - Control Unit Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12

7029034 7029035 8036034 1319661 7029037 7029036 8036035 1319661 1321265 10732072 10732071 1319652

1 1 1 19 19 43 1 15 15 1 1 1

31200069

Description

Rev.

GASKET DUCT PLATE INTERM. SHEET WASHER HEX SCREW TORX SCREW INTERM. SHEET WASHER HEX SCREW COMPR. SPRING BALL ORIFICE

1044C-54 Series II

5-65

DRIVE TRAIN Figure 5-28 ZF Transmission - Gearshift System

PV1500

5-66

1044C-54 Series II

31200069

DRIVE TRAIN Figure 5-28 ZF Transmission - Gearshift System Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14

1319693 1319661 7029037 1319670 10731709 8036039 1319705 7029066 7029064 8036038 7029040 7029039 7029049 1319685 1319686 1319687 1319688 1319689 1319683 7029052 7029060 7029062 7029061 7029063 1319694 7029053 7029054 7029058 7029059 7029057 7029056 7029055 7029038 10731709 1319670 7029041 7029042 7029043 7029044 7029045 7029046 7029047 7029050 7029051 1319684 7029048

6 10 4 1 1 1 1 1 1 1 1 1 1 AR AR AR AR AR 1 1 3 3 3 3 1 1 1 1 1 1 1 1 1 7 7 1 AR AR AR AR AR 1 1 1 1 1

15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

34 35 36 37 38

31200069

Description

Rev.

HEX SCREW HEX SCREW HEX SCREW SCREW PLUG O-RING COVER GASKET RETAINING CLAMP WIRING HARNESS COMPR. SPRING COMPR. SPRING PISTON PISTON WASHER, 2.0 WASHER, 1.0 WASHER, 0.5 WASHER, 0.3 WASHER, 0.2 COMPR. SPRING ORIFICE SOLENOID VALVE CAPSCREW FIXING PLATE WASHER VALVE PISTON COMPR. SPRING PLUG FIXING PLATE SPACER SLEEVE COMPR. SPRING PISTON VALVE HOUSING O-RING SCREW PLUG PISTON SPACER RING, 3.6 SPACER RING, 3.2 SPACER RING, 2.8 SPACER RING, 2.4 SPACER RING, 2.0 COMPR. SPRING GASKET COVER COMPR. SPRING CONTROL PISTON

1044C-54 Series II

5-67

DRIVE TRAIN Figure 5-28 ZF Transmission - Gearshift System

PV1510

5-68

1044C-54 Series II

31200069

DRIVE TRAIN Figure 5-28 ZF Transmission - Gearshift System Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14

7029072 7029073 7029071 7029070 7029060 7029061 7029062 7029068 7029054 7029067 10731709 1319670 7029069 7029066

9 9 1 1 3 3 3 3 3 1 3 3 1 1

31200069

Description

Rev.

HEX SCREW WASHER COVER GASKET SOLENOID VALVE FIXING PLATE CAPSCREW PISTON COMPR. SPRING VALVE BLOCK O-RING SCREW PLUG WIRING HARNESS RETAINING

1044C-54 Series II

5-69

DRIVE TRAIN Figure 5-29 ZF Transmission - Oil Pump, Filter & Dipstick

PV1520

5-70

1044C-54 Series II

31200069

DRIVE TRAIN Figure 5-29 ZF Transmission - Oil Pump, Filter & Dipstick Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14

1319723 1319722 1319721 1319720 7029079 1319719 80304214 7029074 7029914 1319585 7029012 7029913 1319581 1319726

1 1 1 1 1 2 4 1 1 1 2 1 1 1

31200069

Description

Rev.

STOP SLEEVE ANGLE DISC AX. NEEDLE CAGE AXIAL WASHER O-RING O-RING CAPSCREW PUMP OIL DIPSTICK CAPSCREW CAPSCREW OIL TUBE O-RING FILTER

1044C-54 Series II

5-71

DRIVE TRAIN Figure 5-30 Drive Shaft

1

7 3

2

4

5 6 7

8 9

PV1531

5-72

1044C-54 Series II

31200069

DRIVE TRAIN Figure 5-30 Drive Shaft Item

Part Number

Qty.

1 2 3

91473027 91473028

Ref 10 20

4 5 6 7 8 9

31200069

4040282 91563209 7026911 91473151 91474035

1 Ref 1 2 1 1

Description

Rev.

REAR AXLE ASSEMBLY, (see Figure 5-10 for details) BEARING STRAP STRAP BOLT, (torque to 55-60 lb-ft), (must replace when removed, do not re-torque) DRIVESHAFT, (includes item 7) TRANSMISSION, (see Figure 5-18 for details) REAR DRIVESHAFT, (includes item 7) UNIVERSAL JOINT KIT FRONT DRIVESHAFT, (includes item 9) UNIVERSAL JOINT KIT

1044C-54 Series II

5-73

DRIVE TRAIN Figure 5-31 Tires and Rims

1 4

2

3

5

2

3

PV1541

5-74

1044C-54 Series II

31200069

DRIVE TRAIN Figure 5-31 Tires and Rims Item

1 2 3 4 5

Part Number

Qty.

Description

Rev.

4520400 4520401

2 2

L.H. TIRE ASSY, HYDRO FILLED, 14x24 12 PLY, (includes items 2 thru 4) R.H. TIRE ASSY, HYDRO FILLED, 14x24 12 PLY, (includes items 2 thru 4

B B

4520398 4520399

2 2

L.H. TIRE ASSY, FOAM FILLED, 14x24 12 PLY, (includes items 2 thru 4) R.H. TIRE ASSY, FOAM FILLED, 14x24 12 PLY, (includes items 2 thru 4)

B B

4520396

4

TIRE ASSY, FOAM FILLED, 14R24 RADIAL, (includes items 1 thru 3)

B

4520397

4

TIRE ASSY, FOAM FILLED, 14R24 RADIAL, (includes items 1 thru 3)

B

4520500

4

TIRE ASSY, HYDRO FILLED, 14R24 RADIAL, (includes items 2, 3 & 5)

A

4520502

4

TIRE ASSY, FOAM FILLED, 14R24 RADIAL, (includes items 2, 3 & 5)

A

91363215 7301054 8786514 91043084 91543002

1 1 1 1 1

TIRE, 14R24 RADIAL, BRIDGESTONE WHEEL, 9x24x9mm, 1.06 OFFSET VALVE TIRE, 14x24, FIRESTONE GRADER TIRE, 14X24 NOTE: QUANTITIES SHOWN ARE FOR ONE TIRE ONLY

31200069

1044C-54 Series II

5-75

DRIVE TRAIN

This Page Intentionally Left Blank

5-76

1044C-54 Series II

31200069

SECTION 6 CAB

31200069

1044C-54 Series II

CAB Figure 6-1 Operators Compartment Assembly

1

12

11

2

14

13

9

3 8 33

5

27 26

32

15

8

35 34

16

3

3 28

10

12

6

13

8

30

7

18

25

8

17 26

3

19

29

25 24

31 41 26 39

16

34 27 40

8

8

17

3 8

37

21

3 23

6-2

4

36

1044C-54 Series II

22

20

38 PV0412

31200069

CAB Figure 6-1 Operators Compartment Assembly Item

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

Part Number

Qty.

10467146 10467361 1012354 10339390 10727829 10267147 10265545 10265863 10265862 10701403 10336383 10336396 10236436 10700234 10701404 10701658 10336887 10700245 10700102 10701507 10236381 10439443 10467366 10236955 10837113 10236849 10236958 10236542 10705006 10733152 10136262 10700642 8305906 10705103 10138718 10702034

Ref Ref 1 1 24 1 1 1 1 20 1 1 1 2 4 4 1 2 7 6 1 1 1 1 3 1 1 1 4 4 4 2 4 2 1 2

33

34 35 36 37 38 39 40 41

31200069

1 8466306 107012533 10700303 10705003 10700202 10701310 10732958 10700641 10115616

1 4 2 2 4 4 4 2 2

Description OPEN CAB ASSY, (includes items 1 thru 23) ENCLOSED CAB ASSY, (includes items 5 thru 24 & all items on Figure 6-2) RUBBER LOCKING CHANNEL SLIDE SCREEN PHILLIPS TRUSS HD SCREW, 5/16-18X3/4 STORAGE BOX INSTRUMENT PANEL RIGHT SEAT MOUNT LEFT SEAT MOUNT FLAT WASHER, 5/16 CONTROL PANEL W/OUTRIGGERS CONTROL PANEL CONTROL PANEL SIDE COVER HEX HD CAPSCREW, 3/8-16X1-3/4, GR8 FLAT WASHER, 3/8 HEX LOCKNUT, 3/8-16 OVERHEAD GUARD HEX HD CAPSCREW, 3/8-16X5, GR8 HEX HD CAPSCREW, 5/16-18X3/4 HEX NUT, 5/16-18 REAR COVER CAB WELDMENT, (open cab) CAB WELDMENT, (enclosed cab) OPERATORS STEP PHILLIPS TRUSS HD SCREW, 5/16-18X1-1/2 SIDE COVER FRONT COVER MOUNTING PLATE DECAL HEX LOCKNUT, 5/8-11 TWO PIECE RUBBER MOUNT SNUBBING WASHER HEX HD CAPSCREW, 5/8-1X4-1/2, GR8 NUT FLANGE NUT, (S/N 0160009654 thru 0160014307 including 0160008714) 3-RING HANGER FLIP CARD ROUND HD SLOTTED SCREW, #8-32X1/2, (S/N 0160009654 thru 0160014307 including 0160008714) LEVEL INDICATOR, (no longer available), (S/N 0160009654 thru 0160014307 including 0160008714) LEVEL INDICATOR, (w/adhesive), (S/N 0160014308 & After) FLAT WASHER, 7/16 HEX HD CAPSCREW, 7/16-14X1-1/4 HEX LOCKNUT, 7/16-14 HEX HD CAPSCREW, 3/8-16X3/4 LOCKWASHER, 3/8 ALUMINUM POP-RIVET, 1/8X.33 LONG HEX HD CAPSCREW, 5/8-11X4, GR8 WASHER

1044C-54 Series II

Rev. E G

6-3

CAB Figure 6-2 Cab Enclosure Kit

3

2

1

4

PV1090

6-4

1044C-54 Series II

31200069

CAB Figure 6-2 Cab Enclosure Kit Item

Part Number

Qty.

10436476 1

1 Ref

2 3 4

Ref Ref Ref

31200069

Description CAB ENCLOSURE KIT, (includes all items) WINDSHIELD W/ WIPER, MOLDING & HARDWARE, (see Figure 6-3 for details) DOOR ASSY W/HINGED GLASS, (see Figure 6-6 for details) CAB WINDOWS, (see Figure 6-5 for details) CAB INSULATION, (see Figure 6-7 for details)

1044C-54 Series II

Rev. B

6-5

CAB Figure 6-3 Windshield Wiper Assembly

28

25 24 7 20

6

19 8

18

20

22 23 21

26 27

5

9 3

10

11

12

13

15

4

16

17

14 1 2

PV1070

6-6

1044C-54 Series II

31200069

CAB Figure 6-3 Windshield Wiper Assembly Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

31200069

Part Number

Qty.

10337401 10701400 10791581 10791583 10791584 10837390 10791577 10732558 10701650 10791585 10791586 10791581 10791588 10791589 10837399 10732556 10791579 10139222 10139223 10791601 10791600 10791599 10701531 10732555 10732554 10732551 10238366 10791598

1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 1 2 2 1 1 1 1 1 1 3 Ref

Description

Rev.

WINDSHIELD ASSY, (includes items 1 thru 28 & all items on Figure 6-4) FLAT WASHER, ACORN NUT, #10-24 ACORN NUT FLAT WASHER DUAL WIPER ARM SLOTTED SCREW, #4-40X7/8 WIPER BLADE HEX LOCKNUT, #4-40 DRIVER RUBBER CAP HEX NUT STEEL WASHER PLASTIC WASHER HEX HD CAPSCREW, 1/4-28X3/4 PANTOGRAPHIC ADAPTER GASKET PLASTIC SLEEVE WIPER MOTOR GASKET SPRING CLIP FLAT WASHER LINK HEX NUT, 3/8-24 DRIVER ARM PIVOT SHAFT WIPER MOTOR, (includes bracket) WIPER MOTOR CABLE SCREW WINDSHIELD ASSY, (see Figure 6-4 for details)

1044C-54 Series II

6-7

CAB Figure 6-4 Windshield Assembly

8 7 6

5

3 4

3

15 14

2

11

11 7

9 12 13

1

11

7

10

17 9

16

PV1060

6-8

1044C-54 Series II

31200069

CAB Figure 6-4 Windshield Assembly Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

10837393 10837397 10837389 10336317 1012356 10837398 10837394 10136480 10837395 10837391 10837392 10238848 10139225 10238849 10837396 10139222 10139224

4 4 2 1 1 4 4 4 5 2 2 2 2 2 2 4 4

31200069

Description

Rev.

ROUND HD SLOTTED SCREW, 1/4-20X1 ROUND HD SLOTTED SCREW, 1/4-20X1 FLAT HINGE HINGED GLASS WINDSHIELD WINDSHIELD SEAL FLAT WASHER, 1/4 HEX LOCKNUT, 1/4-20 ACORN CAP FLAT WASHER, 3/16 ROUND HD SLOTTED SCREW, 1/4-20X3/4 FIBER FLAT WASHER WINDOW STAY BRACKET RUBBER GASKET WINDOW STAY KNOB WINDOW SLEEVE RUBBER WASHER

1044C-54 Series II

6-9

CAB Figure 6-5 Window Assembly

3

4

1

6 5

2

7 8

10 9

13 14

12 11

PV1040

6-10

1044C-54 Series II

31200069

CAB Figure 6-5 Window Assembly Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9

10336314 1012354 10236318 10867150 1012362 10239478 1012361 10236500 10238872 10839176 1012364 10839177 10236499 1012360 1012356

1 1 1 1 1 1 1 1 1

10 11 12 13 14

31200069

1 1 1 1 Ref

Description

Rev.

RIGHT SIDE GLASS RIGHT SIDE SEAL SKYLIGHT GLASS ROOF SEAL, (self stick) REAR SEAL REAR GLASS, (fixed) LEFT SIDE SEAL, (rear) LEFT SIDE GLASS, (rear) HINGED GLASS DOOR NON HINGED GLASS DOOR HINGED DOOR GLASS SEAL NON HINGED DOOR GLASS SEAL LEFT SIDE GLASS, (front) LEFT SIDE SEAL, (front) WINDSHIELD SEAL HINGED GLASS WINDSHIELD, (see Figure 6-4 for details)

1044C-54 Series II

6-11

CAB Figure 6-6 Door Assembly

5

3

3 6

7

8 9 10

11

20 30

4 1 2

19

22 21

12 13 14

23

31 5

13 24

40

15

42 41 31

16 17 18

26

27

28

6

36 3 33

25

2

32 33

34 18

43 33 5 38

29

31

39

5

32

35

31

38 37

PV1050

6-12

1044C-54 Series II

31200069

CAB Figure 6-6 Door Assembly Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43

31200069

Part Number

Qty.

10437400 10837413 10701402 10701308 10700005 10837394 10837398 10700003 10139799 10837407 10837391 1012365 10702057 10701400 10837414

10837405 1100382 10139795

1 1 2 2 2 11 14 1 1 1 1 1 4 4 1 Ref 1 2 2 4 1 2 4 1 1 1 1 1 2 1 1 1 10 7 12 2 1 1 4 8 4 Ref 2 4 2

10837403

1

10837412 10701656 10700007 10701654 10338913 10837415 10702059 10837241 10700110 10701657 10837411 10791534 10791533 91484028 1101071 1012364 10837406 10837410 10837409 10239790 10704060 10837408 10700006 10139798 10139222

Description

Rev.

DOOR ASSY W/HINGED GLASS, (includes all items) STRIKER MOUNT FLAT WASHER, 1/4 LOCKWASHER, 1/4 HEX HD CAPSCREW, 1/4- 20X1 HEX LOCKNUT, 1/4X20 FLAT WASHER, 1/4 HEX HD CAPSCREW, 1/4- 20X3/4 DOOR HOLDER BRACKET PLUNGER & SOCKET DOOR HOLDER ROUND HD SLOTTED SCREW, 1/4-20X3/4 DOOR SEAL ROUND HD SLOTTED SCREW, #10-24X3/4 FLAT WASHER, #10 LATCH COVER DOOR INSULATION, (see Figure 6-7 for details) ROTARY LATCH HEX LOCKNUT, 1/4-20 HEX HD CAPSCREW, 1/4- 20X1-1/2 HEX LOCKNUT, #10-24 DOOR WINDOW LATCH BRACKET ROUND HD SLOTTED SCREW, #10-24X1 STRAP HEX HD CAPSCREW, 5/16-18X2-1/2 HEX LOCKNUT, 5/16X18 LATCH SEAL CONNECTING LINK SPRING PIN PADDLE HANDLE ASSY KEY DOOR GLASS SEAL ACORN CAP GLASS MOUNT GLASS MOUNT SHOULDER WASHER HINGE HEX HD CAPSCREW, M6.1X50mm, GR8.8 KNOB HEX HD CAPSCREW, 1/4- 20X1-1/4 FLAT WASHER WINDOW SPACER HINGED GLASS DOOR, (see Figure 6-5 for details) LATCH OVAL HD MACHINE SCREW, 10-24X3/4 HANDLE MOUNT

HANDLE MOUNTING KIT, (includes items 5, 31, 37, 38, 39, 41 & 43), (glass not included)

1044C-54 Series II

6-13

CAB Figure 6-7 Insulation Installation

3

4

2

1

5 8

7

6

PV1080

6-14

1044C-54 Series II

31200069

CAB Figure 6-7 Insulation Installation Item

Part Number

Qty.

1 2 3

10238766 10238767 10238764

1 1 1

4 5 6 7 8

10238771 10238765 10238870 10238772 10238768

1 1 1 1 1

31200069

Description

Rev.

RIGHT FRONT INSULATION RIGHT SIDE INSULATION ROOF INSULATION, (S/N 0160009654 thru 0160016827 including 0160008714) REAR INSULATION LOWER LEFT REAR INSULATION LOWER DOOR INSULATION SEAT DECK INSULATION LOWER RIGHT FRONT INSULATION

1044C-54 Series II

6-15

CAB Figure 6-8 Instrument Panel Assembly

1 3

18

2

23

4

7

5

17 16

6

8

9

15

14

24

20

13

25

21 10 11

22

12

30

19

26 27

28

29

PV0420

6-16

1044C-54 Series II

31200069

CAB Figure 6-8 Instrument Panel Assembly Item

Part Number

Qty.

1

3911012 1810003 10238522

4 Ref 1 1 1 1 1 1 1 1 1 6 2 4 4 1 1 1 1 1 5 1 1 2 1 1 1 1 1 Ref Ref Ref

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

31200069

7029181 7029182 7029183 7029180 2120185 10238221

10701310 10700205 10732575 10138094 4360608 10836805 10836804 10836512 3380578 1101202 1101203 10718141 10713009 10728704 10134667 8223049

Description ROUND HD MACHINE SCREW, #10-24X3/4 CLUSTER GAUGE, (includes items 2 thru 12) CLUSTER GAUGE PANEL BEZEL FUEL GAUGE WATER TEMPERATURE GAUGE OIL PRESSURE GAUGE VOLTMETER GAUGE INDICATOR LIGHT LENS INDICATOR LIGHT LENS CLUSTER GAUGE BODY LIGHT SOCKET LIGHT SOCKET LOCKWASHER, 3/8 HEX HD CAPSCREW, 3/8-16X1-1/4 GROMMET ROCKER SWITCH, (transmission declutch) ROCKER SWITCH, (engine fault reset) TRANSMISSION OIL TEMP GAUGE HOURMETER GAUGE HOLE PLUG INSTRUMENT PANEL IGNITION SWITCH, (includes 2 ea keys) KEY HORN BUTTON STEERING NUT STEERING WHEEL RUBBER MOUNTING PAD ELECTRIC SHIFT CONTROL STEERING COLUMN, (see Figure 7-3 for details) STEER MOTOR, (see Figure 8-8 for details) PARK BRAKE VALVE, (see Figure 8-11 for details)

1044C-54 Series II

Rev. A

6-17

S/N 0160009654 thru 0160013146 including 0160008714

CAB Figure 6-9 Operator’s Seat

1

4 4

3

2

4

PV1700

6-18

1044C-54 Series II

31200069

S/N 0160009654 thru 0160013146 including 0160008714

CAB Figure 6-9 Operator’s Seat

Item

Part Number

1

Qty. 1 1

2 3 4

31200069

10239367 10725464 10705107

1 1 4 Ref

Description

Rev.

OPERATORS SEAT, , (no longer available, order seat replacement kit p/n 2915171. for service kit parts see Figure 6-9 S/N 0160013147 & After) OPERATORS SUSPENSION SEAT, (optional), (no longer available, order seat replacement kit p/n 2915171. for service kit parts see Figure 6-9 S/N 0160013147 & After) SEAT BELT, (2” wide) SEAT BELT, (3” wide) HEX LOCKNUT, 5/16-18 BRACKETS & MOUNTING HARDWARE, (see Figure 6-1 for details)

1044C-54 Series II

6-19

S/N 0160013147 & After

CAB Figure 6-9 Operator’s Seat

10

11 13

12

2 1

3

4

5

6

7

9 8 9

6-20

1044C-54 Series II

8 PV1712

31200069

S/N 0160013147 & After

CAB Figure 6-9 Operator’s Seat Item

1 2 3 4 5 6 7 8 9 10 11 12 13

31200069

Part Number

Qty.

3980039

1

1001101085 7026900 7026902 7026905 91563164 7026906 7026901 7026799 7026798 8305626 8307106 0860520 0641406 4751400 0100011

1 1 1 1 1 1 1 1 1 4 4 1 4 4 AR

2915171

1

Description

Rev.

SUSPENSION SEAT, (includes items 1 thru 7), (S/N 0160009654 thru 0160034246 including 0160008714) SUSPENSION SEAT, (includes items 1 thru 7), (S/N 0160034247 & After) BACK CUSHION KIT BACK PANEL KIT SEAT BELT KIT, (2” wide) SEAT BELT, 3IN (California Only), not included with seat TETHER KIT SEAT CUSHION KIT KNOB KIT SLIDE KIT HEX LOCKNUT, 5/16-18 PLAIN WASHER, 5/16 MANUAL STORAGE BOX, (S/N 0160016827 & After) HEX HD CAPSCREW, 1/4-20X3/4, (S/N 0160016827 & After) PLAIN WASHER, 1/4, (S/N 0160016827 & After) LOCTITE, (apply to item 11), (S/N 0160016827 & After)

SUSPENSION SEAT REPLACEMENT KIT, (includes seat p/n 3980039 & items 8 & 9)

1044C-54 Series II

6-21

CAB Figure 6-10 Heater & Air Conditioning System

7 2 101

111

112 110 106

116

107

104

117

114

115

102

109 105 103

107

113 108

3 201

1

203 8 202

31 PV173

6-22

1044C-54 Series II

31200069

CAB Figure 6-10 Heater & Air Conditioning System Item

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 to 100 101 102 103 104 105 106 107

31200069

Part Number

Qty.

Description

Rev.

2902501

1

C

1001096356

1

70020177 7029793 70020178 70020179 70020180 70020171

1 1 1 1 1

HEATER/AIR CONDITIONING KIT, (includes all items), (S/N 0160009654 thru 0160033762 including 0160008714) HEATER/AIR CONDITIONING KIT, (includes all items), (S/N 0160033763 & After) CONDENSER GUARD HEATER & A/C UNIT, (includes items 101 thru 117) CONDENSER ASSY, (includes items 201 thru 203) COMPRESSOR DRIER SWITCH BINARY, (not illustrated) WIRE HARNESS COMPRESSOR MOUNT DRIER BRACKET, (not illustrated) CONDENSER MOUNT, (not illustrated) CONDENSER MOUNT, (not illustrated) HOSE ASSY, (not illustrated) HOSE ASSY, (not illustrated) HOSE ASSY, (not illustrated) HOSE ASSY, (not illustrated) HEATER HOSE, 5/8, (not illustrated) DRAIN TUBE, (not illustrated) HOSE CLAMP, (not illustrated) BARBED TEE FITTING, (not illustrated) ELBOW, 90 DEGREES, (not illustrated) CONDENSER FAN GUARD SPACER, (not illustrated) TY-RAP, (not illustrated) TY-RAP, (not illustrated) BELT HEX HD CAPSCREW, 3/8-16X1-1/2, (not illustrated) LOCKWASHER, 3/8, (not illustrated) HEX NUT, 3/8-16, (not illustrated) HEX HD CAPSCREW, 1/4-20X1-3/4, (not illustrated) LOCKWASHER, 7/16, (not illustrated) HEX NUT, 1/4-20, (not illustrated) ALTERNATOR BRACKET, (S/N 0160033763 & After) HEX HD CAPSCREW, 10X90mm, GR8.8, (not illustrated), (S/N 0160033763 & After) IDLER, (not illustrated), (S/N 0160033763 & After) SLEEVE, (not illustrated), (S/N 0160033763 & After) SPACER, (not illustrated), (S/N 0160033763 & After)

70020181 1001099112

70020182

1001098038

91404238 Not Used 7029794 7029795 7029796 7029797 7029798 7029799 7029800

1 1 1 1 1 1 1 1 1 1 22’ 2’ 4 1 1 4 8 35 1 3 3 3 4 4 4 1 1 1 1 1 1 1 1 3 2 1 2

A

HOUSING HEATER COIL FITTING, 90 DEGREES DIFUSER BULK HEAD CONTROL CABLE CONTROL KNOB

1044C-54 Series II

6-23

CAB Figure 6-10 Heater & Air Conditioning System (Continued) Item

Part Number

Qty.

108 109 110 111 112 113 114 115 116 117 118 to 200 201 202 203

7029801 7029802 7029803 7029804 7029805 7029806 7029807 7029808 7029809 7029810 Not Used 70020183 70020184 70020185

2 1 1 1 1 1 1 1 1 1

HEATER HOSE THERMOSTAT WATER VALVE HEATER/COOL SWITCH FAN SWITCH MINI BLOWER A/C COIL EXPANSION VALVE HOSE ASSY HOSE ASSY

1 1 1

PULLER FAN CONDENSER COIL FAN/COIL SHROUD

6-24

Description

1044C-54 Series II

Rev.

31200069

CAB Figure 6-10 Heater & Air Conditioning System (Continued) Item

31200069

Part Number

Qty.

Description

1044C-54 Series II

Rev.

6-25

CAB Figure 6-11 Valve Plate Components Assembly

11 28 4

9 30

29

13

15

16

10

5

8

17

9

15

13

14

18

1

16 3

19

7 6

2

20 21 22

23

15 31 20 3

22

24

26 9

18

27 12

20 25 23

2 AUX OPTION ONLY

20 25

24

24

PV0600

6-26

1044C-54 Series II

31200069

CAB Figure 6-11 Valve Plate Components Assembly Item

Part Number

1 2 3 4 5

10438545 10700403 10238557

6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

10701254 10700411 10700001 10701308 10700006

24 25 26 27 28 29 30 31

31200069

10701506 1012363 10139360 10701508 10701404 10238549 10700204 10701312 10700452 10701310 10700015 10700023 10701510 10701309 10700103 10700009 10705000 10701406

Qty. Ref Ref 1 2 1 Ref 1 1 4 9 1 Ref 4 4 1 4 2 1 2 Ref 9 3 9 2 2 Ref 3 2 2 3 Ref 1 3

Description

Rev.

8 SECTION MID-INLET VALVE, (1 aux), (see Figure 9-10 for details) 9 SECTION MID-INLET VALVE, (2 aux), (see Figure 9-10 for details) VALVE PLATE HEX HD CAPSCREW, 1/2-13X1-1/4, (torque to 52-58 lb-ft) FRONT HOSE TRAY SUPPORT BRACKET REAR AXLE STABILIZER CONTROL VALVE, (under cab), (see Figure 9-22 for details) FLAT WASHER, 1/2 HEX HD CAPSCREW, 1/2-13X3-1/4 HEX HD CAPSCREW, 1/4-20X1/2 LOCKWASHER, 1/4 HEX HD CAPSCREW, 1/4-20X1-1/4 ACCUMULATOR, (see Figure 9-21 for details) HEX NUT, 1/4-20 HOSE GUARD HOSE GUIDE, (includes 1 each items 15 & 16) HEX NUT, 3/8-16 FLAT WASHER, 3/8 ACCUMULATOR & PRESSURE FILTER MOUNTING BRACKET HEX HD CAPSCREW, 3/8-16X1 PRESSURE FILTER, (see Figure 9-19 for details) LOCKWASHER, 1/2 HEX HD CAPSCREW, 1/2-20X1 LOCKWASHER, 3/8 HEX HD CAPSCREW, 1/4-20X3-1/2, GR5, (1 aux) HEX HD CAPSCREW, 1/4-20X7, GR5, (2 aux) CIRCUIT SELECTOR VALVE, (see Figure 9-17 for details) HEX NUT, 1/4-20 LOCKWASHER, 5/16 HEX HD CAPSCREW, 5/16-18X7/8 HEX HD CAPSCREW, 1/4-20X2 BOOM EXTEND LOCKOUT VALVE, (see Figure 9-25 for details) HEX LOCKNUT, 1/4-20 FLAT WASHER, 1/2

1044C-54 Series II

6-27

CAB

This Page Intentionally Left Blank

6-28

1044C-54 Series II

31200069

SECTION 7 CONTROLS

31200069

1044C-54 Series II

CONTROLS Figure 7-1 Joystick Control Valve

2 15

1

3 25

16

4

13

17

5

26 12

16

6

18

19

11 10 9 8

23 7

1

6

21 14

24

28 20

22

29

30

PV0770

7-2

1044C-54 Series II

31200069

CONTROLS Figure 7-1 Joystick Control Valve Item

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

Part Number

Qty.

10239817 10732693 10733095 10731489 10732206 10731598

10732202

2 1 2 1 1 1 2 4 1 1 1 1 2 2 2 1 1 6 1 4 1 4 1 3 1 1 4 4 1 4 4 4

JOYSTICK CONTROL VALVE ASSY, (includes all items) HANDLE ASSY, (includes items 1 thru 13) HALF HANDLE CAP PUSH BUTTON SWITCH GUIDE HEX NUT, M3 LEVER JOINT STEM HEX JAM NUT, M10X1.0 SETSCREW, M4X4 SEAL SOCKET HD CAPSCREW, M3X10 SOCKET HD CAPSCREW, M3X16 BOOT CAM SOCKET HD CAPSCREW RETAINER CLIP FLANGE GUIDE ASSY O-RING SOCKET HD CAPSCREW MANIFOLD O-RING SPRING PACK SPRING BODY O-RING O-RING PORTED GUIDE

10166255 10732578

1 1

JOYSTICK HANDLE HARDWARE KIT, (includes items 6, 9, 10, 12 & 13) SEAL KIT, (includes items 21, 24, 28 & 29)

10731481

10731483 10731482 10731488 10731486 10731477 10733094 10731472 10732204 10732205 10731473 10731462 10731475 10732203 10732201 10731474

Description

Rev.

NOTE: QUANTITIES SHOWN ARE FOR ONE JOYSTICK ONLY

31200069

1044C-54 Series II

7-3

CONTROLS Figure 7-2 3 Handle Single Axis Control Valve Assembly

201

202 203

101

102

204 205

103 206 207

104 105 106

208

109

1

209

210

2

107 108

3

110

4

111

211

212 213 214

114 112

115

215

116 113

PV0830

7-4

1044C-54 Series II

31200069

CONTROLS Figure 7-2 3 Handle Single Axis Control Valve Assembly Item 1 2 3 4 5 to 100

101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 to 200

201 202 203 204 205 206 207 208 209 210 211 212 213 214 215

31200069

Part Number

Qty.

10266929 10732548 10732549

1 12 12 1

10725691 Not Used 10731444 10732543 10732211 10732212 10732544 10732208 10732213 10732214 10731463 10731464 10732210 10731462

Description 3 HANDLE SINGLE AXIS CONTROL VALVE, (includes all items) CAPSCREW WASHER BODY PLUG

2 1 1 1 1 1 2 2 1 2 1 1 1 1 1 1 1 1

OUTRIGGER CONTROL VALVE ASSY, (includes items 101 thru 116) KNOB LEVER, (includes nut) METRIC NUT RUBBER BOOT CAM METRIC JAM NUT CAPSCREW PIVOT PIN, (includes item 108) CIRCLIP FLANGE GUIDE ASSY O-RING SPRING PACK SPRING O-RING O-RING PORTED GUIDE

10732202

1 1 1 1 1 1 1 2 1 2 1 2 1 2 2 2

FRAME TILT CONTROL VALVE ASSY, (includes items 201 thru 215) KNOB LEVER ASSY RUBBER BOOT CAM, (includes item 205) PIN PIVOT PIN, (includes item 207) CIRCLIP FLANGE GUIDE ASSY O-RING SPRING PACK SPRING O-RING O-RING PORTED GUIDE

10732207 10733168 10733168

1 1 1

10732201 10732215

10732202 Not Used 10731407 10732543 10732545 10732544 10732546 10732547 10731463 10731464 10731462 10732201 10732215

Rev. AB

OUTRIGGER LEVER KIT, (includes items 102 thru 106) OUTRIGGER SEAL KIT, (includes items 111, 114 & 115) FRAME TILT SEAL KIT, (includes items 210, 213 & 214)

1044C-54 Series II

7-5

CONTROLS Figure 7-3 Steer Column Assembly

6 5

4

2

1

3

PV0430

7-6

1044C-54 Series II

31200069

CONTROLS Figure 7-3 Steer Column Assembly Item 1 2 3 4 5 6

31200069

Part Number

Qty.

10733122 10718740

1 1 2 1 1 1 1

10718738

Description

Rev.

STEER COLUMN ASSY, (includes all items) BRUSH ASSY, (includes item 3) SCREW TUBE ASSY SHAFT ASSY SHAFT RETAINER TUBE CAP

1044C-54 Series II

7-7

CONTROLS Figure 7-4 Brake Valve Assembly

11 1

17 18

2 12

8 3

19 13

9 4

10 5

24

14

8

6

15

25

20

21

16 7

22 23

26

PV0890

7-8

1044C-54 Series II

31200069

CONTROLS Figure 7-4 Brake Valve Assembly Item

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

Part Number

Qty.

10266988 7029130

1 1 1 1 1 1 2 2 1 4 1 1 1 1 1 1 AR 1 1 1 1 1 1 1 1 3 3 3

10700207 10701310 10701508

10837080

31200069

Description

Rev.

BRAKE VALVE ASSY, (includes items 1 thru 23) VALVE ASSY, (includes items 11 thru 23) BRAKE PEDAL CAM PIN CAM PEDAL MOUNTING PIN HEX HD CAPSCREW FLAT WASHER ACTUATOR BASE C-CLIP HEX HD CAPSCREW HEX NUT RUBBER BOOT PISTON SPRING SPRING SHIM SPRING SEAT CUP SEAL BODY SPOOL SPOOL RETURN SPRING O-RING PLUG HEX HD CAPSCREW, 3/8-16X1-3/4, GR5 LOCKWASHER, 3/8 HEX NUT, 3/8-16

REPAIR KIT, (includes items 5, 11, 17, 18 & 22)

1044C-54 Series II

7-9

CONTROLS Figure 7-5 Accelerator Pedal

2

3 3

4

1

7

6

10 11

5 16 17

9

2

12 13 14 15

3 3 4

8

PV1560

7-10

1044C-54 Series II

31200069

CONTROLS Figure 7-5 Accelerator Pedal Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9

0903201 3900370 4711500 3271505 0641408 4711400

1 7 14 7 2 2 Ref 1 1 1 2 1 1 1 1 1 1 2

10 11 12 13 14 15 16 17

31200069

3380581 91563044 7026485

7026479 7026480 7026481 7026484 7026482 7026483

Description ACCELERATOR BRACKET BUTTON HD SCREW, 5/16-18X1-1/4 PLAIN WASHER, 5/16 HEX LOCKNUT, 5/16-18 HEX HD CAPSCREW, 1/4-20X1, GR5 PLAIN WASHER, 1/4 ENGINE ECU HARNESS, (see Figure 10-3 for details) COVER PLATE ACCELERATOR PEDAL, (includes items 10 thru 17) SENSOR KIT, (includes items 10 & 11) SCREW SENSOR PEDAL PEDAL SPRING PEDAL ARM PEDAL PIN CLAMP SCREW

1044C-54 Series II

Rev.

B

7-11

CONTROLS

This Page Intentionally Left Blank

7-12

1044C-54 Series II

31200069

SECTION 8 HYDRAULIC CIRCUITS

31200069

1044C-54 Series II

HYDRAULIC CIRCUITS Figure 8-1 Pump, Suction - Return

17 1 15

18

3

2 16

6 7

11 6 5

9

15 2

8 16 9 22

14

13

20 21 26

22

10

19 12

23 4

8-2

1044C-54 Series II

24 PV0592

31200069

HYDRAULIC CIRCUITS Figure 8-1 Pump, Suction - Return Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

31200069

Part Number 10701312

10712971 2754331 10265485 10720485 10730177 10837605 10837606 10114315 10700404 2220578 2220451 10725687 1012358 2220493 8405102 10139537 2220408 10718936 10265275 10717593

Qty. Ref 8 Ref Ref Ref 2 1 1 2 Ref 1 1 Ref 1 4 8 1 1 1 1 1 2 1 1 1 1 2

Description

Rev.

TANDEM PUMP, (see Figure 9-15 for details) LOCKWASHER, 1/2 ACCUMULATOR CHARGE VALVE, (see Figure 9-16 for details) HYDRAULIC CONTROL VALVE ASSY, (see Figure 9-10 for details) FUEL/HYDRAULIC TANK ASSY, (see Figure 9-24 for details) O-RING SUCTION HOSE RETURN MANIFOLD CUSHION CLAMP BRAKE VALVE ASSY, (see Figure 7-4 for details) HOSE ASSY HOSE ASSY OIL COOLER HOSE, (see Figure 4-3 for details) HOSE ASSY FLANGE HALF HEX HD CAPSCREW, 1/2-13X1-1/2 ELBOW, 90 DEGREES, (includes o-ring) REDUCER TEE RETURN HOSE ELBOW, 90 DEGREES HOSE CLAMP ADAPTER TUBE, (includes o-ring) STRAIGHT ADAPTER CONNECTOR, (includes o-ring) MODIFIED ADAPTER HOSE CLAMP

1044C-54 Series II

8-3

HYDRAULIC CIRCUITS Figure 8-2 Boom Hydraulic Cylinder

11

13

14

12

11

10 11

16

3

20 19

8 17

7

18

6 3

5

4

2 3

11

15

11 9

21

11

5

23

22

28

25 24 43 27

31

26 29

3

37

32

24 3

38

11 35

24 26 29

19

34

36 28

5

40

39

24 43 27

SEE FIGURE 8-3 FOR CONTINUATION OF CIRCUIT

41

44 42

PV0781

8-4

1044C-54 Series II

31200069

HYDRAULIC CIRCUITS Figure 8-2 Boom Hydraulic Cylinder Item

Part Number

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44

Not Used

31200069

2220947 1102074 10701312 10700404 10701510 10837289 10868104 1101513 91083217 10238747 1100379 10717989 1101505 10165944 2220887 10701437 10700407 10238757 10720496 10167485 1101511 10138930 1100990 10701452 10701558 1101518 10705000 Not Used 10265086 10265087 Not Used 90207463 10238133 10238132 10837522 10837521 10837186 10837189 2220578 10701359 10705002

Qty. Ref 18 1 9 1 1 2 2 4 12 4 18 18 4 4 8 4 8 4 AR 2 2 8 4 4 4 4 4 2 2 2 1 1 1 1 2 2 2 Ref 8 2

Description

Rev.

FRONT CARRIAGE TILT CYLINDER, (see Figure 9-1 for details) CONNECTOR, (includes o-ring) QUICK COUPLER, (includes dust cap & o-ring) LOCKWASHER, 1/2 HEX HD CAPSCREW, 1/2-13X1-1/2 HEX NUT, 1/2-13 HOSE ASSY HOSE ASSY SPLIT SHAFT COLLAR CUSHION CLAMP TUBE ASSY HEATER HOSE TY-RAP HOSE ASSY HYD MANIFOLD PLUG, (includes o-ring) FLAT WASHER, 1/2 HEX HD CAPSCREW, 1/2-13X2-1/4 TUBE ASSY TY-RAP HOSE HOLD DOWN SLEEVE, NYLON, (2 hose) TUBE CLAMP HOSE ASSY FENDER WASHER, 1/4X1-1/4 LOCKNUT, 3/8-16 HOSE CLAMP SPACER LOCKNUT, 1/4-20 TUBE ASSY TUBE ASSY CUSHION CLAMP TUBE ASSY TUBE ASSY HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY ELBOW, 90 DEGREES, (includes o-ring) BOOM EXTENSION CYLINDER, (see Figure 9-5 for details) STAR WASHER, 3/8 HEX LOCKNUT, 3/8-16

1044C-54 Series II

8-5

HYDRAULIC CIRCUITS Figure 8-3 Hoist & Rear Carriage Tilt

7 10 6

9 8

5 4

2

1

6

7

13

13

6 5

8

4

20

7

6

15

16

12

11

18

19

7

5

17

1

14

5

2

39 38

21

24

7 33 34

22

23

32

26

35

27 31 30

37

28 29

36

40

8-6

23 22 25

PV0511

1044C-54 Series II

31200069

HYDRAULIC CIRCUITS Figure 8-3 Hoist & Rear Carriage Tilt Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

10723866 2221050 Not Used

2 4

31200069

2220500 10837151 90207463 10236295 10236294 10236293 10236292 2220700 2220682 10239736 10239734 10239735 10239733 10139731 10139732 10837150 10701310 10703227 10138559 10701404 4341059 10700414 10701312 10701510 10701506 10701308 10238560 10837574 10837194 10837195 88662037 2220451 10837513 10731059

Ref 4 4 16 Ref 1 1 1 1 2 2 2 1 1 2 1 1 2 4 4 1 2 1 2 2 2 3 3 1 3 2 2 4 4 2 2 Ref

Description

Rev.

HOSE ASSY ELBOW, 45 DEGREES, (includes o-ring) HOIST CYLINDER, (see Figure 9-4 for details) ELBOW, 45 DEGREES, (includes o-ring) HOSE ASSY CUSHION CLAMP REAR CARRIAGE TILT CYLINDER, (see Figure 9-2 for details) TUBE ASSY TUBE ASSY TUBE ASSY TUBE ASSY SWIVEL TEE SWIVEL BRANCH TEE TUBE ASSY TUBE ASSY TUBE ASSY TUBE ASSY TUBE ASSY TUBE ASSY HOSE ASSY LOCKWASHER, 3/8 SOCKET BUTTON HD CAPSCREW, 3/8-16X1 ROLL-BACK HOSE TRAY FLAT WASHER, 3/8 HOSE TRAY SUPPORT BRACKET HEX HD CAPSCREW, 1/2-13X4 LOCKWASHER, 1/2 HEX NUT, 1/2-13 HEX NUT, 1/4-20 LOCKWASHER, 1/4 HOSE MOUNT SOCKET BUTTON HD CAPSCREW, 1/4-20X3 HOSE ASSY HOSE ASSY CONNECTOR, (includes o-ring), (Long) CONNECTOR, (includes o-ring) HOSE ASSY HOSE ASSY HYDRAULIC CONTROL VALVE ASSY, (see Figure 9-10 for details)

1044C-54 Series II

8-7

HYDRAULIC CIRCUITS Figure 8-4 Second Auxiliary Circuit

7 28 9 5 3

17

4

10

2 11

1

13 39 8

37

14

20

16

15

12

38

18

6

3

8

19

29

21 41 11

11

12

24 23

15

8

13

26 27

25

40

25 21

3 23

32

31

30

24

30

21 22

11

35

34

33

36 42

PV1100

8-8

1044C-54 Series II

31200069

HYDRAULIC CIRCUITS Figure 8-4 Second Auxiliary Circuit Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

10868104 1101513 91083217 10238747 1100379 10717989 10703237 10701312 8406105 1101505 2220947 10165945 2220887 10701437 10700407 10238757 1100990 10720469 1101510 10167485 10138930 10705002 10705000 10701452 1101518 10265086 10265087 8307028 10866717 90207463 10239738 10239739 10727404 10721981 10728200 10715406 10701510 1102074 10700404 10701558 10701359

2 2 6 2 6 6 2 9 2 2 8 4 4 4 8 2 2 AR 2 2 8 2 4 4 4 1 1 2 2 2 1 1 1 1 2 2 1 2 2 4 8 Ref

31200069

Description

Rev.

HOSE ASSY SPLIT SHAFT COLLAR CUSHION CLAMP, 5/8 TUBE ASSY HEATER HOSE TY-RAP SOCKET BUTTON HD CAPSCREW, 1/2-20X1 LOCK WASHER, 1/2 CLAMP, 5/8 HOSE ASSY CONNECTOR, (includes o-ring) HYD MANIFOLD, (six port) PLUG, (includes o-ring) FLAT WASHER, 1/2 HEX HD CAPSCREW, 1/2-13X2-1/4 TUBE ASSY HOSE ASSY TY-RAP SLEEVE, NYLON, (3 hose) HOSE HOLD DOWN ROD TUBE CLAMP LOCKNUT, 3/8-16 HEX LOCKNUT, 1/4-20 FENDER WASHER, 1/4X1-1/2 HOSE CLAMP SPACER TUBE ASSY TUBE ASSY STAR WASHER, 1/2 HOSE ASSY CUSHION CLAMP, 3/4 TUBE ASSY TUBE ASSY HOSE ASSY HOSE ASSY CUSHION CLAMP CONNECTOR, (includes o-ring) HEX NUT, 1/2-13 QUICK COUPLER, (includes dust cap & o-ring) HEX HD CAPSCREW, 1/2-13X1-1/2, GR5 HEX NUT, 3/8-16 STAR WASHER, 3/8 HYDRAULIC CONTROL VALVE ASSY, (see Figure 9-10 for details)

1044C-54 Series II

8-9

HYDRAULIC CIRCUITS Figure 8-5 Transfer Cylinder

1 3

4

2 5

9 4 8 7

6

8 10

PV0540

8-10

1044C-54 Series II

31200069

HYDRAULIC CIRCUITS Figure 8-5 Transfer Cylinder Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10

2220373 2220596 10720467 10236322 10720496 10837264 2220374 10837629

Ref 1 1 2 1 A/R 1 2 1 Ref

31200069

Description

Rev.

TRANSFER CYLINDER, (see Figure 9-6 for details) CONNECTOR, (includes o-ring) ELBOW, 90 DEGREES, (includes o-ring) CUSHION CLAMP TUBE ASSY TY-RAP HOSE ASSY CONNECTOR, (includes o-ring) HOSE ASSY HYDRAULIC CONTROL VALVE ASSY, (see Figure 9-10 for details)

1044C-54 Series II

8-11

HYDRAULIC CIRCUITS Figure 8-6 Outrigger Cylinder & Joystick

20

17 22

18 19

8

1 5 6 7

9 21

12

16

10

3

14

13

5 4

6

15

7

11 3 4

8-12

PV0821

1044C-54 Series II

31200069

HYDRAULIC CIRCUITS Figure 8-6 Outrigger Cylinder & Joystick Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

31200069

Part Number Not Used 2220500 10168441 0641606 4761600 10837368 2754414 2754413 2754412 2754411 2220374 2220582 2220472 10837646 10837645 2220371 10701404

Qty.

Description

Ref

OUTRIGGER CYLINDER, (see Figure 9-7 for details)

4 2 2 2 2 1 1 1 1 4 2 2 2 2 5 2 Ref Ref Ref Ref Ref

ELBOW, 45 DEGREES, (includes o-ring) DIFFERENTIAL PRESSURE SWITCH HEX HD CAPSCREW, 3/8-16X3/4 LOCKWASHER, 3/8 HOSE CLAMP HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY CONNECTOR, (includes o-ring) CONNECTOR, (includes o-ring) ELBOW, 90 DEGREES, (includes o-ring) HOSE ASSY HOSE ASSY CONNECTOR, (includes o-ring) FLAT WASHER, 3/8 HOSE ASSY, (see Figure 8-7 for details) CONNECTOR, (includes o-ring), (see Figure 8-7 for details) 3 HANDLE SINGLE AXIS CONTROL VALVE ASSY, (see Figure 7-2 for details) HYDRAULIC CONTROL VALVE ASSY, (see Figure 9-10 for details) REAR AXLE STABILIZER CONTROL VALVE, (under cab), (see Figure 9-22 for details)

1044C-54 Series II

Rev.

8-13

HYDRAULIC CIRCUITS Figure 8-7 Frame Tilt & Rear Axle Stabilizer

22 23 31

44

30

20

1

20 25 19 13

41

19

3

4

6

16

7 8

11

43

40

18

14 15

34

9

35

113

111 112

15

10

14

9

107

101

42

5

103

109 108 105 106 39 102

26

24

21

104 110

37 13

17

13

11 10 12

8-14

PV0723

1044C-54 Series II

31200069

HYDRAULIC CIRCUITS Figure 8-7 Frame Tilt & Rear Axle Stabilizer Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 to 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 to 100 101 102 103 104

31200069

Part Number Not Used 2220375 10701508 10701310 10837368 10837516 10866706 2221033 2220473 2220371 10837537 10729156 2220466 2220415 10866716 2221034 10866708 10837610 2220582 10703196 10701357 2220999 10837613 Not Used 10837615 10837614 Not Used Not Used 10700442 10701254 Not Used Not Used 10729956 10730584

10701404 Not Used 10265859 10723848 2220473 2220819

Qty.

Description

Ref

FRAME TILT CYLINDER, (see Figure 9-3 for details)

2 1 1 1 1 1 2 2 2 1 1 3 3 1 1 1 2 3 Ref 6 6 1 1

CONNECTOR, (includes o-ring) HEX NUT, 3/8-16 LOCKWASHER, 3/8 HOSE CLAMP HOSE ASSY HOSE ASSY CONNECTOR, (includes o-ring) ELBOW, 90 DEGREES, (includes o-ring) CONNECTOR, (includes o-ring) HOSE ASSY HOSE ASSY ELBOW, 90 DEGREES, (includes o-ring) CONNECTOR, (includes o-ring) HOSE ASSY RUN TEE, (includes o-ring) HOSE ASSY HOSE ASSY CONNECTOR, (includes o-ring) HYDRAULIC CONTROL VALVE ASSY, (see Figure 9-10 for details) SOCKET BUTTON HD CAPSCREW, 1/4-20X3/4 STAR WASHER, 1/4 BRANCH TEE, (includes o-ring) HOSE ASSY

1 1

HOSE ASSY HOSE ASSY

3 3

HEX HD CAPSCREW, 1/2-13X4-1/2, GR8 FLAT WASHER, 1/2

1

REAR STABILIZER CYLINDER, (see Figure 9-8 for details)

2 1 Ref Ref Ref Ref 1

HOSE ASSY HOSE ASSY TANDEM PUMP, (see Figure 9-15 for details) ACCUMULATOR CHARGE VALVE, (see Figure 9-16 for details) REAR AXLE STABILIZER CONTROL VALVE, (under cab), (see Figure 9-22 for details) 3 HANDLE SINGLE AXIS CONTROL VALVE ASSY, (see Figure 7-2 for details) FLAT WASHER, 3/8

Ref. Ref 1 1 1

STABILIZER VALVE ASSY REAR AXLE STABILIZER VALVE, (on rear axle), (see Figure 9-23 for details) CHECK VALVE ELBOW, 90 DEGREES, (includes o-ring) ELBOW, 90 DEGRESS, (includes o-ring), (Long)

1044C-54 Series II

Rev.

F

8-15

HYDRAULIC CIRCUITS Figure 8-7 Frame Tilt & Rear Axle Stabilizer (Continued) Item

Part Number

Qty.

105 106 107 108 109 110 111 112 113

2220502 2220651

3 1 Ref 1 1 1 1 1 1

8-16

2220373 2220635 1102026 1102023 8430036 8430032

Description

Rev.

CONNECTOR, 45 DEGREES, (includes o-ring) SWIVEL CONNECTOR INLINE FILTER, (see Figure 9-20 for details) ADAPTER RUN TEE HOSE ASSY RELIEF VALVE DIAGNOSTIC NIPPLE DUST PLUG

1044C-54 Series II

31200069

HYDRAULIC CIRCUITS Figure 8-7 Frame Tilt & Rear Axle Stabilizer (Continued) Item

31200069

Part Number

Qty.

Description

1044C-54 Series II

Rev.

8-17

HYDRAULIC CIRCUITS Figure 8-8 Steering Cylinder

3 11 12 1

4 42

8

10

9

14

6 12 13

20

16

21

22

8 7

P R

40

37

6

15

28

36

22 24 27

R

29

LS

33 17

21

24

2

29 15

34

5

P

33

33

27

1

18

23

25

31

20

L

9

29 32

39 T

41

30

17 38

11

16

26

35 18

19

5 2

PV0870

8-18

1044C-54 Series II

31200069

HYDRAULIC CIRCUITS Figure 8-8 Steering Cylinder Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

31200069

Part Number

2753315 2230043 0903187 0641606 4761600 10124186 91083217 2753476 2221034 2220500 10836591 10837622 10837623 10837175 10724624 10837621 10837507 10728616 2754321 2752474 10719473 10727123 2750790 10729100 2220371 3931612 10701310 10718085 8770189 10725684 2220657 10239751 2220596 10837053 10719414 2220466 2220490

Qty. Ref Ref Ref Ref 2 4 1 2 2 1 2 2 1 1 2 1 1 1 1 1 1 2 1 1 1 1 1 1 5 4 4 1 4 1 1 1 1 2 1 1 1 Ref

Description

Rev.

RETURN MANIFOLD, (see Figure 8-1 for details) FRONT AXLE ASSY, (see Figure 5-2 for details) REAR AXLE ASSY, (see Figure 5-10 for details) TANDEM PUMP, (see Figure 9-15 for details) HOSE ASSY ELBOW, 90 DEGREES FRONT HOSE SUPPORT BRACKET HEX HD CAPSCREW, 3/8-16X1/4 FLAT WASHER, 3/8 REAR HOSE SUPPORT BRACKET CUSHION CLAMP, 5/8 HOSE ASSY RUN TEE, (includes o-ring) ELBOW, 45 DEGREES HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY STEER SELECTOR VALVE CONNECTOR, (includes o-ring) SOCKET HD CAPSCREW, 3/8-16X3/4 LOCKWASHER, 3/8 STEER SELECTOR HANDLE BULKHEAD ELBOW, 45 DEGREES BULKHEAD ELBOW, 45 DEGREES ELBOW, 45 DEGREES, (swivel nut) STEER MOTOR ELBOW, 90 DEGREES, (includes o-ring) CONNECTOR, (includes o-ring) CHECK VALVE ELBOW, 90 DEGREES, (includes o-ring) UNION TEE ACCUMULATOR CHARGE VALVE, (see Figure 9-16 for details)

1044C-54 Series II

8-19

HYDRAULIC CIRCUITS Figure 8-9 Joystick Control Circuit

1

1 3

2

3

2

29 32

5 4 5

14 9

25 7 4

31

8

17

13

7

26

11 10 11 10

21

28 20 21

13

16 16

19

19

14

14

18

35

22

30 18

12

34

27

16

9

4 6

10

33

5

4 5

4 15

7

24

14

23 2 AUX OPTION ONLY

3

16

13 37

31

17

3

20

21

21

21

13

38 30

19 36

8-20

PV0711

1044C-54 Series II

31200069

HYDRAULIC CIRCUITS Figure 8-9 Joystick Control Circuit Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

10703196 10701357

8 8 Ref 5 8 2 4 1 2 2 2 1 2 2 1 4 1 3 2 1 2 1 2 1 4 1 1 1 1 1 1 1 Ref Ref Ref Ref Ref

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

31200069

2220371 10724612 2220635 2220606 2220582 10729155 10724641 10720460 10718856 10837505 10733052 10719890 2220472 2220472 2220473 2220473 10837607 10837536 10837536 10837295 10837295 2220415 10732416 2220366 10723862 10866709 10719414 2220605 10837524

10837537 10837639 2220603

Ref Ref 1 1 1

Description

Rev.

SOCKET BUTTON HD CAPSCREW, 1/4-20X3/4 STAR WASHER, 1/4 JOYSTICK CONTROL VALVE, (see Figure 7-1 for details) CONNECTOR, (includes o-ring) CONNECTOR, (includes o-ring) SWIVEL TEE TEE, (includes o-ring) CONNECTOR, (includes o-ring) HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY ELBOW, 90 DEGREES, (includes o-ring), (1 aux) ELBOW, 90 DEGREES, (includes o-ring), (2 aux) ELBOW, 90 DEGREES, (includes o-ring), (1 aux) ELBOW, 90 DEGREES, (includes o-ring), (2 aux) HOSE ASSY, (1 aux) HOSE ASSY, (1 aux) HOSE ASSY, (2 aux) HOSE ASSY, (1 aux) HOSE ASSY, (2 aux) CONNECTOR, (includes o-ring) HOSE ASSY ELBOW, 90 DEGREES, (includes o-ring) HOSE ASSY HOSE ASSY CHECK VALVE SWIVEL RUN TEE HOSE ASSY 3 HANDLE SINGLE AXIS CONTROL VALVE, (see Figure 7-2 for details) 6 PORT CIRCUIT SELECTOR VALVE, (see Figure 9-17 for details) HYDRAULIC CONTROL VALVE ASSY, (see Figure 9-10 for details) FUEL/HYDRAULIC TANK ASSY, (see Figure 9-24 for details) REAR AXLE STABILIZER CONTROL VALVE, (under cab), (see Figure 9-22 for details) BOOM EXTEND LOCKOUT VALVE, (see Figure 9-25 for details) PRESSURE FILTER/ACCUMULATOR, (see Figure 6-11 for details) HOSE ASSY, (2 aux) HOSE ASSY, (2 aux) STRAIGHT ADAPTER, (2 aux)

1044C-54 Series II

8-21

HYDRAULIC CIRCUITS Figure 8-10 Service Brake Circuit

22 23

26 10

21

2

24

13 11

9

7

14

19 21

18 4

12 25

8 3

7

19

15 18 5

4

13

6

3 1

2

16 20

17

PV0880

8-22

1044C-54 Series II

31200069

HYDRAULIC CIRCUITS Figure 8-10 Service Brake Circuit Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

31200069

Part Number 91083216 2752908 10726099 10837261 10837515 2220371 10165644 10728616 8760268 2220819 10837252 10727667 2220606 10701404 2220899 2752983

2220473

Qty. Ref 2 2 2 1 1 2 1 1 Ref 1 1 Ref 1 1 1 Ref 2 Ref 1 2 Ref Ref Ref Ref 1

Description

Rev.

FRONT AXLE ASSY, (see Figure 5-2 for details) CUSHION CLAMP, 1/2 HOSE ASSY BULKHEAD TEE HOSE ASSY HOSE ASSY CONNECTOR, (includes o-ring) TEE, (includes o-ring) HOSE ASSY ACCUMULATOR, (see Figure 9-21 for details) ELBOW, 90 DEGREES, (includes o-ring) ELBOW, 90 DEGREES, (includes o-ring), (long) PUMP, SUCTION - RETURN CIRCUIT, (see Figure 8-1 for details) HOSE ASSY HOSE ASSY TEE, (includes o-ring) BRAKE VALVE ASSY, (see Figure 7-4 for details) FLAT WASHER, 3/8 BRACKET & MOUNTING HARDWARE, (see Figure 8-8 for details) BRANCH TEE, (includes o-ring) HOSE ASSY TANDEM PUMP, (see Figure 9-15 for details) ACCUMULATOR CHARGE VALVE, (see Figure 9-16 for details) REAR AXLE ASSY, (see Figure 5-10 for details) REAR AXLE STABILIZER CONTROL VALVE, (under cab), (see Figure 9-22 for details) ELBOW, 90 DEGREES

1044C-54 Series II

8-23

HYDRAULIC CIRCUITS Figure 8-11 Park Brake Circuit 15 14

16

17

12

20

18

19 22

7

8

25

9 24

21

26

23

10

6

11

5 4

13

3 1

2

25

1

26

27

28 29 31

30

31

32

PV0902

8-24

1044C-54 Series II

31200069

HYDRAULIC CIRCUITS Figure 8-11 Park Brake Circuit Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12

8770189 10727185 10719891 10719414 10720857 10165649 10700102 10701309

2 1 1 1 1 1 2 2 Ref 1 1 Ref

13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

31200069

10166940 10166941

10837508 2754334 2220415 2220221 2220606 10729167 2221034

10718942 2754335 2754333 2220654 10701404 10726099 2752908 10724679 2220473 2220466

1 1 Ref 1 1 1 1 1 Ref Ref 1 Ref 1 1 1 Ref 1 1 2 Ref 1 1 1

Description

Rev.

BULKHEAD ELBOW, 45 DEGREES HOSE ASSY HOSE ASSY CHECK VALVE HOSE ASSY CHECK VALVE HEX HD CAPSCREW, 5/16-18X3/4 LOCKWASHER, 5/16 PARKING BRAKE VALVE, (see Figure 9-26 for details) ELBOW, 90 DEGREES, (includes o-ring) PRESSURE SWITCH REAR AXLE STABILIZER CONTROL VALVE, (under cab), (see Figure 9-22 for details) HOSE ASSY HOSE ASSY PRESSURE FILTER/ACCUMULATOR, (see Figure 6-11 for details) ADAPTOR, (includes o-ring) ADAPTOR, (includes o-ring) SWIVEL TEE HOSE ASSY TEE, (includes o-ring) ACCUMULATOR CHARGE VALVE, (see Figure 9-16 for details) TANDEM PUMP, (see Figure 9-15 for details) BULKHEAD UNION TEE STEERING HYDRAULIC CIRCUIT, (see Figure 8-8 for details) HOSE ASSY HOSE ASSY ELBOW, 90 DEGREES, (swivel nut) BRACKET & MOUNTING HARDWARE, (see Figure 8-8 for details) FLAT WASHER, 3/8 BRANCH TEE HOSE ASSY FRONT AXLE ASSY, (see Figure 5-2 for details) HOSE ASSY ELBOW, 90 DEGREES, (includes o-ring) ELBOW, 90 DEGREES, (includes o-ring)

1044C-54 Series II

8-25

HYDRAULIC CIRCUITS Figure 8-12 Test Port Hydraulic Assembly

14

13

15 22

9 1

15

23

26

11

1

12

24

12

17

9

18 19 20

16

8 5 4 25

10

6

19 7

21 2

20

20

3

21

2

PV0740

8-26

1044C-54 Series II

31200069

HYDRAULIC CIRCUITS Figure 8-12 Test Port Hydraulic Assembly Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

2220415 8430032 10718958 10721914 2220472 10837821 10837173 10725239 10727151 10701253 10837166 10837619 2220619 2220999 2221034 10166680

2 8 1 1 1 1 1 1 2 2 1 2 1 1 2 Ref 1

18

10166679

1

19 20 21 22 23 24 25 26

10728823 2230021 8430036

2 6 8 Ref Ref Ref Ref Ref

31200069

Description

Rev.

CONNECTOR, (includes o-ring) DUST CAP BRANCH TEE, (includes o-ring) RUN TEE, (includes o-ring) ELBOW, 90 DEGREES, (includes o-ring) HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY FLAT WASHER, 7/16 HOSE ASSY HOSE ASSY REDUCER ADAPTER BRANCH TEE, (includes o-ring) RUN TEE, (includes o-ring) OPERATORS STEP, (see Figure 6-1 for details) PRESSURE SWITCH - D.P.S.T NORMALLY CLOSED, LOW BRAKE PRESSURE, (850 psi) PRESSURE SWITCH - S.P.S.T NORMALLY OPEN, SERVICE BRAKE, (250 psi) BULKHEAD CONNECTOR TEE BULKHEAD CONNECTOR NIPPLE END TUBE TANDEM PUMP ASSY, (see Figure 9-15 for details) ACCUMULATOR CHARGE VALVE, (see Figure 9-16 for details) HYDRAULIC CONTROL VALVE ASSY, (see Figure 9-10 for details) BRAKE VALVE ASSY, (see Figure 7-4 for details) REAR AXLE STABILIZER CONTROL VALVE, (under cab), (see Figure 9-22 for details)

1044C-54 Series II

8-27

HYDRAULIC CIRCUITS

This Page Intentionally Left Blank

8-28

1044C-54 Series II

31200069

SECTION 9 HYDRAULIC COMPONENTS

31200069

1044C-54 Series II

HYDRAULIC COMPONENTS Figure 9-1 Front Carriage Tilt Cylinder

11

24

12

1

5

2

4

1

10

1

6 3

1

18 19

14

22 15

20

21

16 17 16

13

7 8 9

23 PV0581

9-2

1044C-54 Series II

31200069

HYDRAULIC COMPONENTS Figure 9-1 Front Carriage Tilt Cylinder Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

31200069

Part Number

Qty.

Description

2717046 10719106 1071661 10715367 7029132 8036536 8036539 7029133 7029134 7029135 7017283 8036538 8036537 7029136

10729947 10740490

1 4 1 1 1 1 1 1 1 1 1 2 2 1 1 1 2 1 1 1 1 1 1 2 1 1

FRONT CARRIAGE TILT CYLINDER, (includes all items) BUSHING GREASE FITTING GREASE FITTING, 45 DEGREES BARREL WELDMENT SPECIAL NUT, (torque to 2600-2800 lb-ft) ROD WELDMENT GUIDE TUBE PISTON SET SCREW, 1/4-20X3/8 NYLON BALL SET SCREW, 3/8-16X3/8 O-RING O-RING PISTON SEAL O-RING BACK-UP RING ROD BUFFER O-RING SEAL ROD WIPER WEAR RING WEAR RING CARTRIDGE, COUNTERBALANCE VALVE SEAL KIT

8036562

1

SEAL KIT, (includes items 14 thru 23)

1044C-54 Series II

Rev. C

9-3

HYDRAULIC COMPONENTS Figure 9-2 Rear Carriage Tilt Cylinder

1

3

4

18 5

2

17 13 6

15

14

16

8

9

11 10 11

19

7

12

PV0520

9-4

1044C-54 Series II

31200069

HYDRAULIC COMPONENTS Figure 9-2 Rear Carriage Tilt Cylinder Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Part Number

Qty.

Description

2717045 10716611 8050001 7029142 7029140 7029143 7029144 7029141

7017283 7029145

2 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1

REAR CARRIAGE TILT CYLINDER, (includes all items) GREASE FITTING SELF-ALIGNED BUSHING BARREL WELDMENT SPECIAL NUT, (torque to 930-1000 lb-ft) ROD WELDMENT GUIDE PISTON WIPER SEAL BACK-UP RING O-RING WEAR RING O-RING WEAR RING O-RING PISTON SEAL ROD BUFFER SET SCREW, 1/4-20X3/8 O-RING

8036561

1

SEAL KIT, (includes items 8 thru 17)

Rev. AB

NOTE: QUANTITIES SHOWN ARE FOR ONE CYLINDER ONLY

31200069

1044C-54 Series II

9-5

HYDRAULIC COMPONENTS Figure 9-3 Frame Tilt Cylinder

17 7 3 4 2 5

8

12

9 9

10

11

13 15

16 1

14

6

12

9-6

1044C-54 Series II

PV0791

31200069

HYDRAULIC COMPONENTS Figure 9-3 Frame Tilt Cylinder Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

31200069

Part Number

Qty.

Description

1684460 7029153 7029150 7029149 8036825 7029151 7029152 7029154 7017283

10729947 10740490

1 1 1 1 1 1 1 1 1 2 1 1 2 1 2 1 1 2 1

FRAME TILT CYLINDER, (includes all items) O-RING BARREL WELDMENT PISTON SPECIAL NUT, (torque to 1540-1675 lb-ft) ROD WELDMENT GUIDE TUBE, 2.265X2.75X4 SET SCREW, 1/4-20X3/8 WEAR RING PISTON SEAL O-RING O-RING BACK-UP RING WEAR RING SEAL ROD WIPER CARTRIDGE, COUNTERBALANCE VALVE SEAL KIT

8036557

1

SEAL KIT, (includes items 9 thru 16)

1044C-54 Series II

Rev. D

9-7

HYDRAULIC COMPONENTS Figure 9-4 Hoist Cylinder

11

22

1

10

2

3 4

2

6

1 5

17 18

7

12

13 14

20

19

15 16 15

9

8

21 PV0531

9-8

1044C-54 Series II

31200069

HYDRAULIC COMPONENTS Figure 9-4 Hoist Cylinder Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

Part Number

Qty.

Description

2717042 10718830 10716611 7029146 8036536 8036540 7017283 7029147 7029135 7029148 8036537 8036538

10729947 10740490

2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 1 1

HOIST CYLINDER, (includes all items) SELF-ALIGNED BUSHING GREASE FITTING BARREL WELDMENT SPECIAL NUT, (torque to 2600-2800 lb-ft) ROD WELDMENT SET SCREW, 1/4-20X3/8 GUIDE PISTON O-RING SET SCREW, 3/8-16X3/8 NYLON BALL O-RING WEAR RING PISTON SEAL O-RING BACK-UP RING ROD BUFFER O-RING SEAL ROD WIPER WEAR RING CARTRIDGE, COUNTERBALANCE VALVE SEAL KIT

7028622

1

SEAL KIT, (includes items 11 thru 21)

Rev. C

NOTE: QUANTITIES SHOWN ARE FOR ONE CYLINDER ONLY

31200069

1044C-54 Series II

9-9

HYDRAULIC COMPONENTS Figure 9-5 Boom Extension Cylinder

4

3

2

1

23

24 8 9

11 10

14 15 16

12 10

17 19

13

22

7 6 5

18

21

20 PV1181

9-10

1044C-54 Series II

31200069

HYDRAULIC COMPONENTS Figure 9-5 Boom Extension Cylinder Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

31200069

Part Number

Qty.

Description

2717047 7029157 8036536 8036538 8036537 7029155 7029156 7029160 7017283 7029158

7029159 10730444 10740491 10727827 10730927

1 1 1 2 2 1 1 1 1 1 2 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1

BOOM EXTENSION CYLINDER, (includes all items) BARREL WELDMENT SPECIAL NUT, (torque to 1735-1885 lb-ft) NYLON BALL SET SCREW, 3/8-16X3/8 PISTON TUBE GUIDE SET SCREW, 1/4-20X3/8 ROD WELDMENT WEAR RING PISTON SEAL EXP SQUARE O-RING O-RING BACK-UP RING O-RING ROD BUFFER WEAR RING U CUP LIP WIPER RING O-RING O-RING COUNTERBALANCE VALVE CARTRIDGE SEAL KIT COUNTERBALANCE VALVE CARTRIDGE SEAL KIT

8036563

1

SEAL KIT, (includes items 10 thru 21)

1044C-54 Series II

Rev. C

9-11

HYDRAULIC COMPONENTS Figure 9-6 Transfer Cylinder

4 7 2 3

5

1

6

13 8

9

10

9

11

12

14 15

12 16

17

PV0551

9-12

1044C-54 Series II

31200069

HYDRAULIC COMPONENTS Figure 9-6 Transfer Cylinder Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

31200069

Part Number

Qty.

Description

1102018 10837143 1102022 7029167 7029168 7029169 7029170 7029171 7029172

1 1 1 1 1 1 1 1 1 2 1 1 2 1 1 1 1 1

TRANSFER CYLINDER ASSY, (includes all items) DOWEL PIN, .75X2 TRANSFER CYLINDER, (includes items 3 thru 17) BARREL WELDMENT SPECIAL NUT HEAD ROD WELDMENT SELF TAPPING SET SCREW PISTON WEAR RING PISTON SEAL O-RING WEAR RING O-RING BACK-UP RING ROD SEAL CANNED WIPER O-RING

1102019

1

SEAL KIT, (includes items 9 thru 17)

1044C-54 Series II

Rev. AA

9-13

HYDRAULIC COMPONENTS Figure 9-7 Outrigger Cylinder

3

2 17

1

1 7 1 6

1 12

5

8

9

8

13 14

10

15

11

16

4

11

9-14

1044C-54 Series II

PV0851

31200069

HYDRAULIC COMPONENTS Figure 9-7 Outrigger Cylinder Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Part Number

Qty.

Description

1102015 10116228 7029175 7029176 7029177 7029178 7029171 7029179

10837450 10740490

2 4 1 1 1 1 1 1 2 1 1 2 1 1 1 1 1 2 1

OUTRIGGER CYLINDER, (includes all items) BUSHING BARREL WELDMENT SPECIAL NUT PISTON HEAD SELF TAPPING SET SCREW ROD WELDMENT WEAR RING PISTON SEAL O-RING WEAR RING O-RING BACK-UP RING BUFFER SEAL ROD SEAL WIPER COUNTERBALANCE VALVE CARTRIDGE SEAL KIT

1102016

1

SEAL KIT, (includes items 8 thru 16)

Rev. C

NOTE: QUANTITIES SHOWN ARE FOR ONE CYLINDER ONLY

31200069

1044C-54 Series II

9-15

HYDRAULIC COMPONENTS Figure 9-8 Rear Stabilizer Cylinder

2

1

3 4

13 16 5

14

10

9

11

15

8

6 7

12

13

PV0810

9-16

1044C-54 Series II

31200069

HYDRAULIC COMPONENTS Figure 9-8 Rear Stabilizer Cylinder Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

31200069

Part Number

Qty.

Description

1684461 7029162 8036825 7017283 7029163 7029152 7029161 7029149 7029153

1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 1

REAR STABILIZER CYLINDER, (includes all items) BARREL WELDMENT SPECIAL NUT SET SCREW, 1/4-20X3/8 ROD WELDMENT GUIDE TUBE, 2.265X2.75X6 PISTON O-RING SEAL BACK-UP RING ROD WIPER WEAR RING O-RING WEAR RING O-RING PISTON SEAL

8036557

1

SEAL KIT, (includes items 9 thru 16)

1044C-54 Series II

Rev. B

9-17

HYDRAULIC COMPONENTS Figure 9-9 Steering Cylinder

3 6 2 6

1

6 4

6 5

PU2300

9-18

1044C-54 Series II

31200069

HYDRAULIC COMPONENTS Figure 9-9 Steering Cylinder Item

Part Number

Qty.

1 2 3 4 5 6

1321149 8036439 8035980 8035978 8036440 8035998 8035981

4 1 1 1 1 1 1

Description

Rev.

STEERING CYLINDER, (includes items 1 thru 6) PISTON ROD GUIDE PIECE L-RING CYLINDER TUBE SLOTTED NUT SEAL KIT

NOTE: QUANTITIES SHOWN ARE FOR ONE CYLINDER ONLY

31200069

1044C-54 Series II

9-19

HYDRAULIC COMPONENTS Figure 9-10 Hydraulic Control Valve Assembly - Mid-Inlet

1

2 5

3

6

9

7

6

8

4

11 14 12

6

9

10

14 14 12

12

17 14 13

12

14

2 AUX OPTION ONLY

12

13

17

16

12 19

12

20

12 11

18 21 15 PV0631

9-20

1044C-54 Series II

31200069

HYDRAULIC COMPONENTS Figure 9-10 Hydraulic Control Valve Assembly - Mid-Inlet Item

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

31200069

Part Number

Qty.

10239053 10239054 8035346 10837909 8035348 10837910 10837902 10791782

1 1 1 1 2 2 1 3 Ref Ref 2 1 Ref 7 Ref Ref

10837953 10837901 10837923

8035381 10715447 10837900 10837921 7029205 10705027 10837915 7029206

2 1 Ref 1 1 1 1 2 2

Description 8 SECTION MID-INLET VALVE ASSY, (1 aux), (includes all items) 9 SECTION MID-INLET VALVE ASSY, (2 aux), (includes all items) HEX LOCKNUT, 1/2-20, GRC TIE ROD, 1/2-20 HEX LOCKNUT, 7/16-20, GRC TIE ROD, 7/16-20 OUTLET SECTION O-RING BOOM EXTENSION VALVE SECTION ASSY, (see Figure 9-11 for details) BOOM HOIST VALVE SECTION ASSY, (see Figure 9-11 for details) SHUT-OFF PLUG MID-INLET SECTION RELIEF VALVE ASSY, (see Figure 9-14 for details) O-RING OUTRIGGER VALVE SECTION ASSY, (see Figure 9-12 for details) TRANSFER/AUXILIARY/FRAME TILT/FORK TILT VALVE SECTION ASSY, (see Figure 9-12 for details) HEX LOCKNUT, 5/16-18, GRC O-RING PLUG, HEX RELIEF VALVE ASSY, (see Figure 9-13 for details) INLET SECTION TIE ROD, (1 aux) TIE ROD, (2 aux) HEX LOCKNUT, 3/8-24, GRC TIE ROD, (1 aux) TIE ROD, (2 aux)

1044C-54 Series II

Rev. AA AA

9-21

HYDRAULIC COMPONENTS Figure 9-11 Valve Section Assembly - Boom Hoist/Boom Extension

14 15 13 2 16 10

11 9

6

7

10

12

5

5 4

8

3 2 1

PV0640

9-22

1044C-54 Series II

31200069

HYDRAULIC COMPONENTS Figure 9-11 Valve Section Assembly - Boom Hoist/Boom Extension Item

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Part Number

Qty.

10837907 10836546 8035377 10732927 10732929 8035362 10791776 10791777 10791778 10732931 10732930 10791781

1 1 2 2 1 1 2 1 1 1 1 2 1 1 2 1 1 1

8035350 10791783 10791784 10732928

Description

Rev.

BOOM HOIST VALVE SECTION ASSY, (includes all items) BOOM EXTENSION VALVE SECTION ASSY, (includes all items) SOCKET HD CAPSCREW, 1/4-20X4-1/2 RETAINER SPOOL CAP SOCKET HD SHOULDER BOLT, 1/2DIAX2 FLAT WASHER SPRING SPACER O-RING SPOOL CAP RETAINER O-RING SPOOL HOUSING SOCKET HD CAPSCREW, 1/4-20X1 SPRING POPPET SPOOL CAP

NOTE: QUANTITIES SHOWN ARE FOR ONE VALVE SECTION ONLY

31200069

1044C-54 Series II

9-23

HYDRAULIC COMPONENTS Figure 9-12 Valve Section Assembly - Fork Tilt/Outrigger/Transfer/Auxiliary/Frame Tilt

1 10 2 13

10

12

8 11

14

15

9 6 7

2

6 5 4 3

PV0660

9-24

1044C-54 Series II

31200069

HYDRAULIC COMPONENTS Figure 9-12 Valve Section Assembly - Fork Tilt/Outrigger/Transfer/Auxiliary/Frame Tilt Item

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Part Number

Qty.

10837906 10837904 10837905 8035359 10837962 8037088 10837960 10837964 10837965 10837941 10837924 10837963 10837925

1 2 4 2 2 2 1 1 2 1 1 1 2 1 1 1 1 1

10837961 10837929 10837937

Description

Rev.

FORK TILT VALVE SECTION ASSY OUTRIGGER VALVE SECTION ASSY TRANSFER/AUXILIARY/FRAME TILT VALVE SECTION ASSY SOCKET HD CAPSCREW, 1/4-20X1-1/2 SEAL PLATE SOCKET HD CAPSCREW, 1/4-20X3 SPOOL CAP SPOOL END SPRING SEAT SPRING O-RING SPOOL CAP RETAINER O-RING SPOOL HOUSING SPOOL CAP POPPET SPRING

NOTE: QUANTITIES SHOWN ARE FOR ONE VALVE SECTION ONLY

31200069

1044C-54 Series II

9-25

HYDRAULIC COMPONENTS Figure 9-13 Relief Valve Assembly

12

11 9

10

8

5

6

7

4 3 2 1 18 16 17 16 15 14 13

PV0670

9-26

1044C-54 Series II

31200069

HYDRAULIC COMPONENTS Figure 9-13 Relief Valve Assembly Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

Part Number

Qty.

10837950 10837928

10791807

2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1

RELIEF VALVE ASSY - 2800 P.S.I., (includes all items) O-RING BODY POPPET POPPET BACK-UP RING O-RING PISTON SPRING O-RING BACK-UP RING O-RING PLUG POPPET SPRING ADJUSTMENT SCREW O-RING SPECIAL NUT SPECIAL NUT

10837948

1

SEAL & SPRING KIT, (includes items 2, 6, 7, 9, 10, 11, 12, 15 & 17)

10837932 10837931 10837944

10837938

31087930 10837936 10791805

Description

Rev.

NOTE: QUANTITIES SHOWN ARE FOR ONE RELIEF VALVE ONLY

31200069

1044C-54 Series II

9-27

HYDRAULIC COMPONENTS Figure 9-14 Relief Valve Assembly - Mid-Inlet

9 8 7 6 4

5

3

2 6 1

18 17 16 15 14 13 10

12 1 11

PV0680

9-28

1044C-54 Series II

31200069

HYDRAULIC COMPONENTS Figure 9-14 Relief Valve Assembly - Mid-Inlet Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

31200069

Part Number

Qty.

10837952 10791791

10837954 10837956 10837955

1 2 1 1 1 2 1 1 1 1 1 1 1 1 1 AR 1 1 1

8034540

1

10837935 10791795

10837957 10791798

10837934 10837939

Description

Rev.

RELIEF VALVE ASSY - 3000 psi, (includes all items) O-RING BODY POPPET BACK-UP RING O-RING POPPET PISTON SPRING SPRING BACK-UP RING O-RING PLUG POPPET SPRING SHIM ADJUSTMENT PLUG SPECIAL NUT SPECIAL NUT

SEAL & SPRING KIT, (includes items 2, 5, 6, 9, 10, 11, 12 & 15)

1044C-54 Series II

9-29

HYDRAULIC COMPONENTS Figure 9-15 Tandem Pump

3

4

21

2

6

5

7 2

3

4

6

5

24

1 15 16

13 23

20 17

12

25

18 19 10

4

3

2

11

5

6 8

5 22

2

3

4

6

9

14

PV1590

9-30

1044C-54 Series II

31200069

HYDRAULIC COMPONENTS Figure 9-15 Tandem Pump Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

31200069

Part Number

Qty.

10439693 7029185

7029193 7029194 7029195 7029196 7029197 7029198 7029199 7029200 7029201

1 1 4 4 4 4 8 1 1 1 1 1 1 1 1 1 1 1 6 6 6 1 1 2 1 1

TANDEM PUMP, (includes all items) FRONT COVER E-RING SEAL E-RING RETAINER WEAR PLATE O-RING BUSHING DRIVEN GEAR DRIVEN GEAR, 13 GPM REAR DRIVE GEAR, 13 GPM CENTER SECTION REAR COVER PLUG RELIEF VALVE CARTRIDGE PLUG INNER SEAL SHAFT OUTER SEAL SHAFT SNAP RING STUD, 7/16-14X8-1/4 LOCKWASHER, 7/16 NUT, 7/16-20, GR8 CENTER SECTION PORT SECTION HEX HD CAPSCREW, 7/16-14X9-3/4 DRIVE GEAR CHECK VALVE CARTRIDGE

8036481

1

SEAL KIT, (includes items 2,3,5,12,15 & 16)

7029186 7029187 7029188 7029189 7029190 7029191 7029192 7029202 7029204

Description

1044C-54 Series II

Rev. E

9-31

HYDRAULIC COMPONENTS Figure 9-16 Accumulator Charge Valve

7

1

8 2

7

4 3

5

6

PV1581

9-32

1044C-54 Series II

31200069

HYDRAULIC COMPONENTS Figure 9-16 Accumulator Charge Valve Item 1 2 3 4 5 6 7 8

31200069

Part Number

Qty.

1102027

1 1 1 1 1 1 1 1 1 1 1 2 1

8033769 7012998 8036564 8036566 8033768 8036570 7012998 8036460 8036493 8630008 8640017

Description ACCUMULATOR CHARGE VALVE, (includes items 1 thru 6) VALVE BODY CHECK VALVE SEAL KIT FILTER ASSY VALVE CARTRIDGE, (UP) SEAL KIT RELIEF CARTRIDGE, (RV) SEAL KIT COMPENSATOR, (EC) SEAL KIT O-RING O-RING

1044C-54 Series II

Rev. AA

9-33

HYDRAULIC COMPONENTS Figure 9-17 6-Port Circuit Selector Valve Assembly

1 2

5

3

4 6

PV0610

9-34

1044C-54 Series II

31200069

HYDRAULIC COMPONENTS Figure 9-17 6-Port Circuit Selector Valve Assembly Item

Part Number

Qty.

1 2 3 4 5 6

10339076 10740662 10138329 10837352 10837355 10727933 10837571

1 1 1 1 1 2 2

31200069

Description

Rev.

6-PORT CIRCUIT SELECTOR VALVE ASSY, (includes all items) NUT COIL SOLENOID VALVE SEAL KIT HOLLOW HEX O-RING PLUG ORIFICE PLUG

1044C-54 Series II

9-35

HYDRAULIC COMPONENTS Figure 9-18 Hydraulic Return Line Filter Assembly

1

3

15

12

2

13

11

16 4 5

14 10

6 7

17 9

8

PV0690

9-36

1044C-54 Series II

31200069

HYDRAULIC COMPONENTS Figure 9-18 Hydraulic Return Line Filter Assembly Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Part Number

Qty.

10265514

1 1 1 1 1 1 1 1 1 1 1 2 1 4 1 1 1 1

RETURN FILTER ASSY, (includes all items) COVER O-RING SPRING HEX LOCKNUT, M8-1.25 TRESTLE FLAT WASHER, M8 O-RING O-RING RUBBER GASKET INDICATOR GAUGE HEX SOCKET PLUG TIE ROD FLANGE HEX NUT, M8-1.25 HEAD FILTER ELEMENT BYPASS SPRING DIFFUSER

1

GASKET & O-RING KIT, (includes items 2, 7 & 9)

10837117 10704773 10704630 10837118 1100778 10724981 2200221

10727810

10837120

31200069

Description

1044C-54 Series II

Rev. AB

9-37

HYDRAULIC COMPONENTS Figure 9-19 Pressure Filter Assembly

1 3

3

4

2

PV0701

9-38

1044C-54 Series II

31200069

HYDRAULIC COMPONENTS Figure 9-19 Pressure Filter Assembly Item 1 2 3 4

31200069

Part Number

Qty.

10266450 1100341 10866416 1100343

1 1 1 2 1

Description PRESSURE FILTER ASSY, (includes all items) FILTER HEAD, 12 PITCH THREAD, NO BYPASS FILTER BOWL SEAL BOWL, 12 PITCH THREAD

1044C-54 Series II

Rev. A

9-39

HYDRAULIC COMPONENTS Figure 9-20 Inline Filter Assembly

1 2 3

4

5

PV0760

9-40

1044C-54 Series II

31200069

HYDRAULIC COMPONENTS Figure 9-20 Inline Filter Assembly Item 1 2 3 4 5

31200069

Part Number

Qty.

1100963 1100988 10728957 1100989 1100987

1 1 1 1 1 1

Description INLINE FILTER ASSY, (includes all items) SPRING GUIDE HEX PLUG O-RING, #12 BYPASS SPRING, 50 P.S.I. FILTER ELEMENT FILTER BODY

1044C-54 Series II

Rev. AA

9-41

HYDRAULIC COMPONENTS Figure 9-21 Accumulator Assembly

9 7 6 5 3 2

9 6

4

1

10

7 11 12 11

PV0920

9-42

1044C-54 Series II

31200069

HYDRAULIC COMPONENTS Figure 9-21 Accumulator Assembly Item 1 2 3 4 5 6 7 8 9 10 11 12

Part Number

Qty.

10731556 10700229 10791946 10791947

1 2 1 1 1 1 2 2 1 1 1 2 1

ACCUMULATOR ASSY, (includes all items) HEX HD CAPSCREW, 3/8-16X3/4, GR8 VALVE GUARD GAS VALVE O-RING GAS END CAP O-RING TEFLON RING PISTON END CAP ACCUMULATOR BODY BACK-UP WASHER “V” O-RING

1

ACCUMULATOR REPAIR KIT, (includes items 5, 7, 8, 12 & 13)

10791952

10729122

31200069

Description

1044C-54 Series II

Rev.

9-43

HYDRAULIC COMPONENTS Figure 9-22 Rear Axle Stabilizer Control Valve, (under cab)

3 4 2

1

6

5

7

2 4

14 5

8 13

6 12

9 11

10

PV0730

9-44

1044C-54 Series II

31200069

HYDRAULIC COMPONENTS Figure 9-22 Rear Axle Stabilizer Control Valve, (under cab) Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14

31200069

Part Number

Qty.

1102050 10867163 1100034 10867164 10837005 10837575 10837011 10867162 1100035 10740662 10138329 10837352 10837355 10837580 10837014 77363330 10727933 80384373 10867165 10868902 10837010 1102051 7029184

1 1 1 2 2 1 1 2 2 2 2 1 1 1 1 1 3 34 1 1 1 1 1

Description REAR AXLE STABILIZER CONTROL VALVE, (includes all items) CARTRIDGE VALVE, (PC3) SEAL KIT PILOTED CARTRIDGE VALVE, (3-way), (PD1 & PD4) SEAL KIT SEQUENCE VALVE, (PS1) SEAL KIT PILOTED CARTRIDGE VALVE, (2-way), (PD2 & PD3) SEAL KIT NUT COIL SOLENOID VALVE, (2 position 3-way), (SV2) SEAL KIT SHUTTLE CARTRIDGE VALVE, (S1 & S2) SEAL KIT HEX PLUG, #6 HEX PLUG, #4 HEX PLUG, #2 SOLENOID VALVE, (2 position 4-way), (SV1) SEAL KIT ORIFICE KIT, .040 SEQUENCE VALVE, (PS2) SEAL KIT

1044C-54 Series II

Rev. AA

9-45

HYDRAULIC COMPONENTS Figure 9-23 Rear Axle Stabilizer Valve, (on rear axle)

1 2

5

4

3

6 7 9

4 19

17

7

16 20 18

15

14

13

11

12

8

11

9 10

PV0750

9-46

1044C-54 Series II

31200069

HYDRAULIC COMPONENTS Figure 9-23 Rear Axle Stabilizer Valve, (on rear axle) Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

31200069

Part Number

Qty.

10366194 7022390 10138329 10867167 10868086 2220885 10867168 10740490 10867169 10740490 10867170 10710547 2220883 2220867

1 1 1 1 1 2 1 1 2 2 3 2 3 1 2 1 2 2 1 1 1 2 2 1 1 1 1

10837354 10837360 7029791 10837353 10837356 10867166 10868086 10837361 2220881 10867171 1102025

Description REAR AXLE STABILIZER VALVE, (includes all items) NUT COIL SOLENOID VALVE, (SV3) SEAL KIT HOLLOW HEX O-RING PLUG, #6 COUNTER BALANCE VALVE CARTRIDGE, (CB) SEAL KIT PO CHECK VALVE, (PC1 & PC2) SEAL KIT ORIFICE PLUG, .040 O-RING HOLLOW HEX O-RING PLUG, #4 HOLLOW HEX O-RING PLUG, #10 BACKUP RING O-RING CHECK VALVE CARTRIDGE, (CV3 & CV4) PISTON ASSY, (includes items 11 & 12), (CV3 & CV4) SEAL KIT, (includes items 11 & 12) PRESSURE REDUCING VALVE CARTRIDGE, (PR) SEAL KIT CHECK VALVE, (CV1 & CV2) SEAL KIT ORIFICE PLUG, .030 HOLLOW HEX O-RING PLUG, #2 ORIFICE PLUG, .080 ORIFICE DISC, .130

1044C-54 Series II

Rev. D

9-47

HYDRAULIC COMPONENTS Figure 9-24 Fuel/Hydraulic Tank Assy

9 10

5 6

101

13

14 16

7

21 4 20 103

104 25

22 24

12 11

23

102

23

2 105

1

15

17 18

9-48

PV1631

1044C-54 Series II

31200069

HYDRAULIC COMPONENTS Figure 9-24 Fuel/Hydraulic Tank Assy Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 to 100 101 102 103 104 105

31200069

Part Number

Qty.

10439785 10438944 10238912 1101888 Not Used 10139022 10700204 10701310

1 1 1 1

Not Used 2220518 2220451 10720979 10723848 10728819 10267141 10236181 10701312 10701510 Not Used 10139619 10120988 10120989 10167139 10716673 10728873 Not Used 10727809 10729317 10712182 10730418 10715446

Description FUEL/HYDRAULIC TANK ASSY, (includes all items) FUEL/HYDRAULIC TANK, (includes items 101 thru 105) HYDRAULIC OIL STRAINER, (includes o-ring) O-RING

1 4 4 Ref

BREATHER FILTER HEX HD CAPSCREW, 3/8-16X1, (torque to 7.2 lb-ft) LOCKWASHER, 3/8 HYDRAULIC RETURN LINE FILTER ASSY, (see Figure 9-18 for details)

1 1 1 1 1 Ref 1 2 4 4

HEX CAP CONNECTOR, (includes o-ring) SWIVEL TEE CHECK VALVE CONNECTOR, (includes o-ring) PRESSURE GAUGE, (see Figure 9-18 for details) TANK SUPPORT BRACKET TANK STRAP LOCKWASHER, 1/2 HEX NUT, 1/2-13

1 1 1 2 1 1

HYDRAULIC BREATHER DECAL HYDRAULIC OIL ONLY DECAL DIESEL FUEL ONLY DECAL FUEL/HYDRAULIC TANK BELTING FITTING, STRAIGHT ADAPTER, 90 DEGREE

1 1 1 1 2

SIGHT GAUGE FUEL SENDER FUEL CAP WITHDRAWAL TUBE HEX PLUG, (includes o-ring)

1044C-54 Series II

Rev. J AB AB

9-49

HYDRAULIC COMPONENTS Figure 9-25 Boom Extend Lockout Valve Assembly

1 2

6

5

3 3

4 7 8

PV0860

9-50

1044C-54 Series II

31200069

HYDRAULIC COMPONENTS Figure 9-25 Boom Extend Lockout Valve Assembly Item 1 2 3 4 5 6 7 8

31200069

Part Number

Qty.

10139949 10727936

1 1 1 2 1 1 1 1 1

10719414 10837684 10837248 10837246 10138329 10740662

Description BOOM EXTEND LOCKOUT VALVE ASSY, (includes all items) HOLLOW HEX O-RING PLUG BODY CHECK VALVE O-RING SOLENOID VALVE SEAL KIT COIL NUT

1044C-54 Series II

Rev. AA

9-51

HYDRAULIC COMPONENTS Figure 9-26 Park Brake Valve Assembly

3 5 6 7

6 5

4 3 2 1

PV0910

9-52

1044C-54 Series II

31200069

HYDRAULIC COMPONENTS Figure 9-26 Park Brake Valve Assembly Item 1 2 3 4 5 6 7

Part Number

Qty.

10740135 10791764 10701310 10727980

1 1 1 2 1 2 2 1

PARK BRAKE VALVE ASSY, (includes all items) CONTROL KNOB LOCKWASHER, 3/8 SNAP RING VALVE SPOOL BACK-UP RING, (teflon) O-RING VALVE HOUSING

1

SEAL KIT, (includes items 3, 5 & 6)

10791765

10740467

31200069

Description

1044C-54 Series II

Rev.

9-53

HYDRAULIC COMPONENTS

This Page Intentionally Left Blank

9-54

1044C-54 Series II

31200069

SECTION 10 ELECTRICAL

31200069

1044C-54 Series II

S/N 0160009654 thru 0160017144including 0160008714

ELECTRICAL

Figure 10-1 Frame Harness Installation

15 13

1

11

12 14 A

2

11

14

7

8

10

9

A

3 4 5 8

7

2

6

PV0960

10-2

1044C-54 Series II

31200069

S/N 0160009654 thru 0160017144 including 0160008714

ELECTRICAL

Figure 10-1 Frame Harness Installation Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

31200069

Part Number

Qty.

1101857 10165923 1101780

Ref 1 1 1 1 1 4 4 1 2 4 1 1 1 2

2915184

1

10468666 10701507 10701309 10268663 10700102 10701506 10701308 10167789 10701275 10700003

Description

Rev.

FUEL/HYDRAULIC TANK ASSY, (see Figure 9-24 for details) INTERMEDIATE CIRCUIT BOARD WIRE HARNESS HEX NUT, 5/16-18 LOCKWASHER, 5/16 HORN HEX HD CAPSCREW, 5/16-18X3/4 HEX NUT, 1/4-20 LOCKWASHER, 1/4 STARTER RELAY HARD WASHER HEX HD CAPSCREW, 1/4-20X3/4 BACK-UP ALARM, (no longer available, first time order 2915184) PROXIMITY SWITCH HARNESS PROXIMITY SWITCH WIRE HARNESS PROXIMITY SWITCH

BACK-UP ALARM SERVICE KIT

1044C-54 Series II

10-3

S/N 0160017145 & After

ELECTRICAL Figure 10-1 Frame Harness Installation

S/N 0160017145 thru 0160032405

15 13

1

11

12 14 A

2

11

14

7

8 16

10

9

A

3 4 5 8

7

FRAME REF.

2

6

PV0961

10-4

1044C-54 Series II

31200069

S/N 0160017145 & After

ELECTRICAL Figure 10-1 Frame Harness Installation Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

4923407 10701507 10701309 10268663 10700102 10701506 10701308 10167789 10701275 10700003 8270621 1101857 10165923 1101780 3576433 1001091643 4791400 103382003 10701310 10701558 10701402

Ref 1 1 1 1 1 4 4 1 2 4 1 1 1 2 1 1 2 1 2 2 4

31200069

Description

Rev.

FUEL/HYDRAULIC TANK ASSY, (see Figure 9-24 for details) INTERMEDIATE CIRCUIT BOARD WIRE HARNESS HEX NUT, 5/16-18 LOCKWASHER, 5/16 HORN HEX HD CAPSCREW, 5/16-18X3/4 HEX NUT, 1/4-20 LOCKWASHER, 1/4 STARTER RELAY HARD WASHER HEX HD CAPSCREW, 1/4-20X3/4 BACK-UP ALARM PROXIMITY SWITCH HARNESS, (S/N 0160017145 thru 0160032405) PROXIMITY SWITCH WIRE HARNESS PROXIMITY SWITCH, (S/N 0160017145 thru 0160032405) BAR, MOUNTING PROXIMITY SWITCH HARNESS, (S/N 0160032406 & After) STAR WASHER, 1/4 GROUND CABLE, (cab to frame ground) LOCKWASHER, 3/8 NUT, JAM, 3/8-16 WASHER, 1/4

1044C-54 Series II

10-5

ELECTRICAL Figure 10-2 Outrigger/Boom Extend Lockout Harness Installation

3

5 4 S/N 0160009654 thru 0160032405 including 016008714

7 6

3

PAP0010

1

6 2

2

1

10-6

8

PV0971

1044C-54 Series II

31200069

ELECTRICAL Figure 10-2 Outrigger/Boom Extend Lockout Harness Installation Item

Part Number

Qty.

1 2 3 4

10168441 10366809 10139351 10138231

2 1 1 1

5

1101780

1

6 7 8

1001091371

1 Ref Ref

31200069

Description

Rev.

DIFFERENTIAL PRESSURE SWITCH LOWER BOOM EXTEND WIRE HARNESS PROXIMITY SWITCH BOOM EXTEND WIRE HARNESS PROXIMITY SWITCH CONNECTION WIRE, (S/N 0160009654 thru 0160032405 including 0160008714) PROXIMITY SWITCH (S/N 0160009654 thru 0160032405 including 0160008714) PROXIMITY SWITCH HARNESS, (S/N 0160032406 & After) BOOM EXTEND LOCKOUT VALVE, (see Figure 9-25 for details) ELECTRICAL MOUNTING PANEL, (see Figure 10-6 for details)

1044C-54 Series II

10-7

ELECTRICAL Figure 10-3 Engine Electrical Group

14

19

14 12

15

16

13 17 18

1 9 11

10 10

9 3

6 23 2

10-8

24 25

8

20

12 22 21 17 18

1044C-54 Series II

5 4 6 7

5 4 6 7

PV0981

31200069

ELECTRICAL Figure 10-3 Engine Electrical Group Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

4923232 4923247 10729694 10702057 4761000 10701504 103382004 10701508 10701310 10837368 10700003 10701402 10266935 10135646 10165724 10701308 10701506 10740075 10867571 10167789 10701275 10701528 10701309 10701507

Ref 1 1 2 4 5 4 1 3 3 2 8 6 1 1 1 8 8 1 2 1 2 1 2 2

31200069

Description

Rev.

JOHN DEERE ENGINE, 115HP, (see for details) ENGINE ECU HARNESS DIODE HARNESS CIRCUIT BREAKER RD HD MACHINE SCREW, #10-24X3/4, GR5 WASHER, #10 HEX NUT, #10-24 BATTERY GROUND CABLE HEX NUT, 3/8-16 LOCKWASHER, 3/8 BATTERY CABLE CLAMP HEX HD CAPSCREW, 1/4-20X3/4 FLAT WASHER, 1/4 BATTERY BOX, (includes cover & strap) POSITIVE BATTERY CABLE NEGATIVE BATTERY CABLE LOCKWASHER, 1/4 HEX NUT, 1/4-20 BATTERY, 12 VOLT, BCI GROUP 31, 925 CCA COVER, CIRCUIT BREAKER STARTER RELAY HARD WASHER HEX NUT, #10-32 LOCKWASHER, 5/16 HEX NUT, 5/16-18

1044C-54 Series II

10-9

ELECTRICAL Figure 10-4 Transmission Harness Installation

9 6

7

10

11

8

12

4

3 10

8 5

1

9 2

10

PV0950

10-10

1044C-54 Series II

31200069

ELECTRICAL Figure 10-4 Transmission Harness Installation Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12

0641406 2540048 2540049 3311001 3311401 3380583 3931012 4711000 4751400 4923246 4923243

4 1 1 4 4 1 4 8 8 1 1 Ref

31200069

Description

Rev.

HEX HD CAPSCREW, 1/4-20X3/4 RUBBER GROMMET RUBBER GROMMET HEX NUT, #10-24 HEX NUT, 1/4-20 MODULE COVER SOCKET HD CAPSCREW, #10-24X3/4 PLAIN WASHER, #10 PLAIN WASHER, 1/4 TRANSMISSION RELAY HARNESS TRANSMISSION SOLENOID HARNESS ZF TRANSMISSION, (see Figure 5-18 for details)

1044C-54 Series II

10-11

ELECTRICAL Figure 10-5 Operator’s Compartment Electrical Group Installation

16

20

6 17 4 5 19 1 2

3 7

9

14

18 15

7

12

14

11

13 10 8

8

PV0932

10-12

1044C-54 Series II

31200069

ELECTRICAL Figure 10-5 Operator’s Compartment Electrical Group Installation Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

10166906 10727600 10727600 10166941 10138471 10239510 4923233

1 3 3 1 1 1 1 Ref 2 2 2 1 1 4 2 Ref Ref 1 1 1

31200069

10866830 10700010 10700003 10266453 10866446 10701308 10701506

4923253 3740149 10367788

Description FOOT SWITCH HARNESS, DLO TY-RAP MOUNT TY-RAP PRESSURE SWITCH - D.P.S.T NORMALLY CLOSED, PARK BRAKE JOYSTICK POWER WIRE HARNESS JOYSTICK SOLENOID WIRE HARNESS UPPER WIRE HARNESS TEST PORT HYDRAULIC CIRCUIT, (see Figure 8-12 for details) HEX NUT, 1/4-20 HEX HD CAPSCREW, 1/4-20X2-1/4 HEX HD CAPSCREW, 1/4-20X3/4 FOOT SWITCH WELDMENT FOOT SWITCH, DLO LOCKWASHER, 1/4 HEX NUT, 1/4-20 INSTRUMENT PANEL ASSY, (see Figure 6-8 for details) JOYSTICK CONTROL HYDRAULIC CIRCUIT, (see Figure 8-9 for details) JUMPER WIRE PARK BRAKE RELAY FRONT WIPER & HEATER HARNESS

1044C-54 Series II

Rev.

C

10-13

ELECTRICAL Figure 10-6 Fuses, Relays & Buzzer Mounting Panel

BOOM 40

4TH SPEED LOCKOUT

BOOM 20

3 SPEED JUMPER

2

3

The 3 Speed Jumper must be cut and removed for use with 4 Speed Transmission.

A

1 5 4

3

2

A 11 6

13

12

7 8

9

10

PV0940

10-14

1044C-54 Series II

31200069

ELECTRICAL Figure 10-6 Fuses, Relays & Buzzer Mounting Panel Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13

10367205 10266950 10867173 10701305 10867159 10366891 10866827 10866828 10866829 10866820 10701402 10138251 10138327 10238319

1 1 18 18 18 1 1 3 2 10 4 3 4 1

31200069

Description

Rev.

CIRCUIT BOARD ASSY, (includes items 1 thru 9) CIRCUIT BOARD MOUNTING PANEL ROUND HD SLOTTED SCREW, #8-32X1/4 LOCKWASHER, #8 STAND-OFF, FEMALE RD., #8-32X1/2 CIRCUIT BOARD FUSE, BLADE TYPE - 7.5 AMP, (Brown) FUSE, BLADE TYPE - 10 AMP, (Red) FUSE, BLADE TYPE - 15 AMP, (Blue) RELAY FLAT WASHER, 1/4 THUMB SCREW, 1/4-20 STAND-OFF, 3 1/4 LONG HEX ELECTRICAL PANEL COVER, PLASTIC

1044C-54 Series II

10-15

ELECTRICAL

This Page Intentionally Left Blank

10-16

1044C-54 Series II

31200069

SECTION 11 DECALS

31200069

1044C-54 Series II

DECALS Figure 11-1 Decal Group

2

1 B

C

4

D 60

80

80

A

3

20

60

40 0

20

40 20

0

20

6 WARNING Do not disconnect or bypass proximity switches.

Bypassing proximity switches may result in serious personal injury or death.

See operator's manual for instructions.

CAUTION DISCONNECT BATTERY BEFORE SERVICING

7

P30846

VIEW OF BATTERY BOX

5

18 19

11

10 8 200

cm

TIRE BALLAST REQUIRED

190

cm

6

FT

180

cm

170

cm

160

cm

5

FT

150

cm

REFER TO LUBRICATION SCHEDULE

!

DON'T BE CARELESS

SHUT DOWN ENGINE BEFORE ANY SERVICE

TIRE BALLAST REQUIRED REFER TO LUBRICATION SCHEDULE

9

9

20

9

24

TIRE BALLAST REQUIRED REFER TO LUBRICATION SCHEDULE

VIEW OF FRAME BEHIND FRONT, RIGHT TIRE PV1671

11-2

1044C-54 Series II

31200069

DECALS Figure 11-1 Decal Group (Continued)

23 FRONT WHEEL STEER ROUND STEER

OBLIQUE STEER

21

22 35

27

25 26

PRESSURE TEST PORTS PUMP 1

REAR OSC. LOCK (G2)

BRAKES

STEERING

PILOT

ACCUM.

34

30 33

37

38

Consult operator's manual before using drive lockout override switch.

TILT

FRAME FRAME

WARNING!

RIGHT

DO NOT OPERATE MACHINE WHEN LOW BRAKE PRESSURE LIGHT IS ON.

TILT

CAUTION

Carry load in low position.

LEFT

!

REAR OSC. LOCK (G1)

31

32

36

PUMP 2

28 29

14

P3166

FOR

STABILIZER SYSTEM OPERATION

39

*WITH BOOM BELOW 20°, REAR AXLE OSCILLATES FREELY. *With between 20° and 40°: Transmission is limited to first or second gear.

Rear axle is in restricted oscillation mode.

Frame tilt function operates at reduced speed at any boom angle above 20°. *With boom above 40°: Transmission is locked out and rear axle oscillation is locked to frame.

Frame tilt function still operates at reduced speed. *With boom above 40° and foor switch depressed: Transmission is limited to first gear.

Rear axle is in very restricted oscillation mode. *Fully depressing brake pedal locks rear axle in any boom

K TILT

DOW

N

TRA

UP ION K TILT ARY FUNCT FOR N FOR AUXILI BUTTO HOLD N AND PRESS M DOW BOO M IN BOO ILIARY AUX PRESS

TRANSMISSION DECLUTCH

15 16

8

ER NSF OUT ILIARY

AUX

ER NSF TRA IN ILIARY AUX

AND

P3166

7

M OUT BOO ILIARY AUX

M UP FUNCTION BOO AUXILIARY HOLD

BUTTO

N FOR

M IN BOO ILIARY AUX

M OUT BOO ILIARY AUX ER LOW T RIGH

E RAIS

ER LOW

17

10138929

LEFT E RAIS

PULL TO APPLY

PARKING BRAKE PUSH TO RELEASE

13 12

OPTIONAL SWITCH DECALS

VIEW OF INSTRUMENT PANEL

VIEW OF JOYSTICK CONTROL PANEL PV1682

31200069

1044C-54 Series II

11-3

DECALS Figure 11-1 Decal Group Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

1706100 10239784 1706103 1706101 10116346 10267807 10135092 10438305 10124751 10121319 1706400 10135193 10135082 10130487 10135091 10135090 10138929 10718992

2 1 2 2 2 1 1 1 4 2 2 1 1 1 1 1 1 2

19

7301380 10718991

2 2

7301379 10339376 1012350 10139087 10112750 1705925 10220963 10239617 10438304 1706502 1706540 1706538 1706568 10239982 10239397 1706557 10139033 10339962 1702962 10220964 3251813 1705687 10167809 10124906 10167810 10167808

2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

20 21 22 23 24 25 26 27 28 29

30 31 32 33 34 35 36 37 38 39

11-4

Description

Rev.

10 DECAL BOOM EXSTENSION DECAL LULL BOOM DECAL JLG DECAL SMALL ARROW DECAL PROXIMITY SWITCHES WARNING DECAL DISCONNECT BATTERY DECAL FRAME TRANSFER SCALE DECAL TIRE BALLAST REQUIRED DECAL DON’T BE CARELESS DECAL 1044C-54 SERIES II DECAL PARKING BRAKE DECAL TRANSMISSION DECLUTCH DECAL FRAME TILT DECAL FORK TILT, TRANSFER & AUX DECAL BOOM HOIST/EXTEND & AUX DECAL OUTRIGGER CONTROL DECAL YELLOW REFLECTOR, (S/N 0160009654 thru 0160028941 including 0160008714) ORANGE REFLECTOR, (S/N 0160028942 & After) RED REFLECTOR, (S/N 0160009654 thru 0160028941 including 0160008714) RED REFLECTOR, (S/N 0160028942 & After) LULL LOGO DECAL NON-SKID SURFACE STRIP SAFETY TREAD STEER SELECT DECAL S/N PLATE NOTICE DECAL FORKLIFT SIGNALS DECAL CAB TRANSFER SCALE DECAL SERVICE/LUBRICATION FLIP CARD LOAD CHART LOAD CHART, TOWER LOAD CHART, WINCH LOAD CHART, SWING CARRIAGE LOAD CHART, TRUSS BOOM LOAD CHART, 74” TILT CARRIAGE OUTRIGGER CAUTION DECAL DIAGNOSTIC PORTS DECAL CALIFORNIA PROPOSITION 65 WARNING DECAL CAUTION DECAL USA DECAL JLG WEBSITE DECAL LOW LOAD DECAL LOW BRAKE PRESSURE WARNING DECAL DRIVE LOCKOUT OVERRIDE DECAL STABILIZER SYSTEM OPERATION DECAL

1044C-54 Series II

31200069

DECALS Figure 11-1 Decal Group (Continued) Item

31200069

Part Number

Qty.

2915193 0274697 7302188 1001102690 1001098170

1 1 1 1 1

Description

Rev.

DECAL KIT, (includes items 1 thru 17, 20 thru 23, 25, 26, 27 & 30 thru 39) NATIONS RENT DECAL KIT UNITED RENTALS DECAL KIT RSC DECAL KIT SUNBELT DECAL KIT

1044C-54 Series II

11-5

DECALS

This Page Intentionally Left Blank

11-6

1044C-54 Series II

31200069

SECTION 12 OPTIONS

31200069

1044C-54 Series II

S/N 0160009654 thru 0160019929 including 0160008714

OPTIONS

Figure 12-1 Worklight Option Installation

5 18

17 16 14 21 15

14 15

17 16 21

18 7

16 17 18 7

24

5

17 18

22 2

3

5

2 3

4 21

16

29 10 28 30

17 18

14 15 29

4

14 15 22 21

A

A

21

16

1

10 28

30 13 12 8

31 26

23

26

25 27

25 27

24

1

6

PV1130

12-2

1044C-54 Series II

31200069

S/N 0160009654 thru 0160019929 including 0160008714

OPTIONS

Figure 12-1 Worklight Option Installation Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 to 20 21 22 23 24 25 26 27 28 29 30 31

10567238 10265501 10165536 10236518 10837318 10265500 10367239 10138431 10138409 Not Used 10701312 Not Used 10837308 10837309 10837141 10837142 10701404 10701310 10701508 Not Used 10717554 10701403 10167013 10165550 10701306 10701400 10702054 8310474 8307007 8305012 10167871

1 1 4 4 4 1 1 1 1

31200069

Description WORKLIGHT OPTION INSTALLATION, (includes all items) REAR WIRE HARNESS FLOOD LIGHT LIGHT MOUNT CLAMP, 3/8 BOOM WIRE HARNESS UNDER DASH WIRE HARNESS ELECTRIC WIRING TUBE WORK LIGHTS DECAL

4

FLAT WASHER, 1/2

1 1 15 15 15 15 15

OFF-ON-ON SWITCH, (work lights) ACTUATOR SWITCH STUD, 3/8-16X1 FERRULE, 3/8-16 FLAT WASHER, 3/8 LOCKWASHER, 3/8 HEX NUT, 3/8-16

15 4 1 1 6 6 6 4 4 4 4

CLAMP, 3/8 FLAT WASHER, 5/16 AUX WIRE HARNESS TRANSFER CARRIAGE WIRE HARNESS LOCKWASHER, #10 FLAT WASHER, #10 MS SCREW, #10 WELD STUD, 1/2-13X1-1/2 LOCKWASHER, 1/2 HEX NUT, 1/2-13 FUSE HOLDER ASSY

1044C-54 Series II

Rev. AC

12-3

S/N 0160019929 thru 0160030844

OPTIONS Figure 12-1 Worklight Option Installation

2 1

14 15

3

16

21 16 17 18 5 19 21 18

24

20 17

4 29 3 16 28

18 21

17

18

10 7

13 12 8

31 26

23

14 15

17

16

2

16

5

28

21 16

26

25 27

25 27

24

1

6

PV1131

12-4

1044C-54 Series II

31200069

S/N 0160019929 thru 0160030844

OPTIONS Figure 12-1 Worklight Option Installation Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

10567238 10265501 10165536 10236518 10837318 10265500 10367239 0641806 10138409 Not Used 10701312 Not Used 10837308 10837309 10837141 10837142 10701404 10701310 10701508 10720496 0641608 10717554 Not Used 10167013 10165550 10701306 10701400 10702054 8305630 8307007 Not Used 10167871

1 1 4 4 4 1 1 2 1

31200069

Description WORKLIGHT OPTION INSTALLATION, (includes all items) REAR WIRE HARNESS FLOOD LIGHT LIGHT MOUNT CLAMP, 3/8 BOOM WIRE HARNESS UNDER DASH WIRE HARNESS HEX HD CAPSCREW, 1/2-13X3/4 WORK LIGHTS DECAL

2

FLAT WASHER, 1/2

1 1 6 6 9 5 5 10 3 9

OFF-ON-ON SWITCH, (work lights) ACTUATOR SWITCH STUD, 3/8-16X1 FERRULE, 3/8-16 FLAT WASHER, 3/8 LOCKWASHER, 3/8 HEX NUT, 3/8-16 TY-WRAP HEX HD CAPSCREW, 3/8-16X1 CLAMP, 3/8

1 1 6 6 6 4 2

AUX WIRE HARNESS TRANSFER CARRIAGE WIRE HARNESS LOCKWASHER, #10 FLAT WASHER, #10 MS SCREW, #10 HEX LOCK NUT, M10X1.5 LOCKWASHER, 1/2

1

FUSE HOLDER ASSY

1044C-54 Series II

Rev. D

12-5

S/N 0160030845 & After

OPTIONS Figure 12-1 Worklight Option Installation

2 1

3 21

16 17 18 5 19

3 16 28

13 12 8

16

28

33

17

10 7

24

31 34 26

26

3

5

18 4 29

16

25

1

13 12 8

27

6 25 27

107B 107C 107A

102 107 103 104 105 101 S/N 0160032761 & After

12-6

16

2

21 18

20 17

24

2

31 26

23

26

25 27

25 27 6 PAP0030

S/N 0160030845 thru 016000160032760

1044C-54 Series II

31200069

S/N 0160030845 & After

OPTIONS Figure 12-1 Worklight Option Installation Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

10567238 10265501 10165536 10236518 10837318 10265500 10367239 0641806 10138409 10701312 10837308 10837309 10701404 10701310 10701508 10720496 0641608 10167013 10165550 10701306 10701400 10702054 8305630 8307007 10167871 0641616 8229235

1 1 4 4 4 1 1 2 1 2 1 1 13 5 5 18 2 1 1 2 2 2 4 2 1 4 1

101 102 103 104 105 106 107 107A 107B 107C

1001097106 0641406 3271405 3740067 4711400 4791400 1001097109 1001097134 4461034 4461035 1001097129

Ref. 2 2 1 2 2 1 1 1 1 1

31200069

Description

Rev.

WORKLIGHT OPTION INSTALLATION, (includes all items) REAR WIRE HARNESS FLOOD LIGHT LIGHT MOUNT CLAMP, 3/8 BOOM WIRE HARNESS UNDER DASH WIRE HARNESS HEX HD CAPSCREW, 1/2-13X3/4 WORK LIGHTS DECAL FLAT WASHER, 1/2 OFF-ON-ON SWITCH, (work lights) ACTUATOR SWITCH FLAT WASHER, 3/8 LOCKWASHER, 3/8 HEX NUT, 3/8-16 TY-WRAP HEX HD CAPSCREW, 3/8-16X1 AUX WIRE HARNESS, (S/N 0160030845 thru 0160032760) TRANSFER CARRIAGE WIRE HARNESS LOCKWASHER, #10 FLAT WASHER, #10 MS SCREW, #10 HEX LOCK NUT, M10X1.5 LOCKWASHER, 1/2 FUSE HOLDER ASSY HEX HD CAPSCREW, 3/8-16X2 FUSE, 20 AMP, (yellow), (S/N 0160032761 & After)

H

ELECTRICAL HARNESS ASSY, (S/N 0160032761 & After) HEX HD CAPSCREW, 1/4-20X3/4 HEX LOCKNUT, 1/4-20, GR8 RELAY, SOLENOID WASHER, 1/4 STAR WASHER, 1/4 HARNESS, OPTION HARNESS, FUSED TERMINAL, 2 POSITION, CONNECTOR TERMINAL, 2 POSITION, HOUSING FUSE, 60AMP

A

1044C-54 Series II

12-7

S/N 0160009654 thru 0160032760 including 0160008714

OPTIONS Figure 12-2 Roadway Light Option Installation

7

32

18

43

11

16

33

17

34 4 2

19

16

17

16

18

18 8

16 14 15 9

4

20 17

32

44

18

19

3

17 34 33

10

45

23

6

24 23

24

1

PV1141

12-8

1044C-54 Series II

31200069

S/N 0160009654 thru 0160032760 including 0160008714

OPTIONS

Figure 12-2 Roadway Light Option Installation (Continued)

30 36 40

37

39

13

42 41

22 40

12 26

28

21

29 40

38

36

36

38 39

27

25 40 39 42 41

5 39 5

42

41 5

PV1150

31200069

1044C-54 Series II

12-9

S/N 0160009654 thru 0160032760 including 0160008714

OPTIONS Figure 12-2 Roadway Light Option Installation Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45

12-10

Part Number

Qty.

1101844 10238443 10238452 10236518 10717554 10837465 1101845 1101853 10338454 10338456 10700404 10239083 10239088 10837308 10837309 10837141 10837142 10701404 10701310 10701508 0641616 10167062 10138459 10836509 10701312 10701510 103382001 10138460 10719190 10727600 10717989 1101846 Not Used 10702130 10701308 10701506 Not Used 10730799 10730800 10167870 10701400 10167871 10702054 10701306 0641612

1 1 1 2 7 4 1 1 1 1 2 1 1 1 2 3 3 10 10 10 6 1 1 1 2 2 1 1 1 2 2 1 12 12 12 3 1 2 6 4 6 6 1 Ref Ref

Description ROADWAY LIGHT OPTION INSTALLATION, (includes items 1 thru 43) L.H. HEAD LIGHT/TURN SIGNAL R.H. HEAD LIGHT/TURN SIGNAL LIGHT MOUNT CLAMP, 3/8, (S/N 0160009654 thru 0160030559 including 0160008714) CLAMP, 5/8, (S/N 0160030560 & After) UNDER DASH WIRE HARNESS LIGHTS WIRE HARNESS R.H. BRAKE LIGHT/TURN SIGNAL L.H. BRAKE LIGHT/TURN SIGNAL HEX HD CAPSCREW, 1/2-13X1-1/2 L.H. TAIL LIGHT MOUNT R.H. TAIL LIGHT MOUNT OFF-ON-ON SWITCH, (roadway lights) SWITCH ACTUATOR STUD, 3/8-16X1 FERRULE, 3/8-16 FLAT WASHER, 3/8 LOCKWASHER, 3/8 HEX NUT, 3/8-16 HEX HD CAPSCREW, 3/8-16X1-7/8 BRAKE LIGHT SWITCH ROADWAY LIGHT DECAL ON-OFF SWITCH, (hazard lights) LOCKWASHER, 1/2t HEX NUT, 1/2-13 JUMPER WIRE HAZARD LIGHTS DECAL FLASHER, 12V TY-WRAP MOUNT TY-WRAP MODIFIED TURN SIGNAL SWITCH

Rev. AC

ROUND HD SLOTTED SCREW, 1/4-20X3/4 LOCKWASHER, 1/4 HEX NUT, 1/4-20 FUSE, 20 AMP, (yellow) FUSE, 30 AMP, (green) DUAL AUXILIARY POWER WIRE HARNESS FLAT WASHER, #10 FUSE HOLDER ASSY SCREW LOCKWASHER, #10 HEX HD CAPSCREW, 3/8-16X1-1/2 BOOM EXTEND LOCKOUT VALVE, (see Figure 9-25 for details) REAR AXLE STABILIZER CONTROL VALVE, (under cab), (see Figure 9-22 for details)

1044C-54 Series II

31200069

S/N 0160009654 thru 0160032760 including 0160008714

OPTIONS

Figure 12-2 Roadway Light Option Installation (Continued) Item

31200069

Part Number

Qty.

Description

1044C-54 Series II

Rev.

12-11

S/N 0160032761 & After

OPTIONS Figure 12-2 Roadway Light Option Installation

7

34

33

32

11 46

19 16

43 17

47

17 18

19 16

4 16

2

17 18 16

9

8

18

47

14 15

4

20 17

32

47 10 34 33 46

44

18

3 45

23

6

24 23

24

1

PAP0060

12-12

1044C-54 Series II

31200069

S/N 0160032761& After

OPTIONS Figure 12-2 Roadway Light Option Installation (Continued)

30 36 40

37

39

13

42 41

22 40

12 26

28

21

29 40 36

36

38 39

27

25 40 39 42 41

5 39 5

42

41 5

107B 107C

106

107A

102 105 104 103

107

101 PAP0040

31200069

1044C-54 Series II

12-13

S/N 0160032761 & After

OPTIONS Figure 12-2 Roadway Light Option Installation Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47

12-14

Part Number

Qty.

1101844 10238443 10238452 10236518 10837465 1001097169 1001097385 10338454 10338456 10700404 10239083 10239088 10837308 10837309 10837141 10837142 10701404 10701310 10701508 0641616 10167062 10138459 10836509 10701312 10701510 103382001 10138460 10719190 10727600 10717989 1101846 Not Used 10702130 10701308 10701506 Not Used 10730799 10730800 10167870 10701400 10167871 10702054 10701306 0641612

1 1 1 2 4 1 1 1 1 2 1 1 1 2 3 3 10 10 10 6 1 1 1 2 2 1 1 1 2 2 1

8310002 10701361

12 12 12 3 1 1 6 4 6 6 1 Ref Ref 4 8

Description ROADWAY LIGHT OPTION INSTALLATION, (includes items 1 thru 43) L.H. HEAD LIGHT/TURN SIGNAL R.H. HEAD LIGHT/TURN SIGNAL LIGHT MOUNT CLAMP, 5/8 UNDER DASH WIRE HARNESS LIGHTS WIRE HARNESS R.H. BRAKE LIGHT/TURN SIGNAL L.H. BRAKE LIGHT/TURN SIGNAL HEX HD CAPSCREW, 1/2-13X1-1/2 L.H. TAIL LIGHT MOUNT R.H. TAIL LIGHT MOUNT OFF-ON-ON SWITCH, (roadway lights) SWITCH ACTUATOR STUD, 3/8-16X1 FERRULE, 3/8-16 FLAT WASHER, 3/8 LOCKWASHER, 3/8 HEX NUT, 3/8-16 HEX HD CAPSCREW, 3/8-16X1-7/8 BRAKE LIGHT SWITCH ROADWAY LIGHT DECAL ON-OFF SWITCH, (hazard lights) LOCKWASHER, 1/2t HEX NUT, 1/2-13 JUMPER WIRE HAZARD LIGHTS DECAL FLASHER, 12V TY-WRAP MOUNT TY-WRAP MODIFIED TURN SIGNAL SWITCH

Rev. H

ROUND HD SLOTTED SCREW, 1/4-20X3/4 LOCKWASHER, 1/4 HEX NUT, 1/4-20 FUSE, 20 AMP, (yellow) FUSE, 30 AMP, (green) DUAL AUXILIARY POWER WIRE HARNESS FLAT WASHER, #10 FUSE HOLDER ASSY SCREW LOCKWASHER, #10 HEX HD CAPSCREW, 3/8-16X1-1/2 BOOM EXTEND LOCKOUT VALVE, (see Figure 9-25 for details) REAR AXLE STABILIZER CONTROL VALVE, (under cab), (see Figure 9-22 for details) STAR WASHER,1/4 STAR WASHER,1/2

1044C-54 Series II

31200069

S/N 0160032761 & After

OPTIONS Figure 12-2 Roadway Light Option Installation (Continued) Item

Part Number

Qty.

Description

101 102 103 104 105 106 107 107A 107B 107C

1001097106 0641406 3271405 3740067 4711400 4791400 1001097109 1001097134 4461034 4461035 1001097129

Ref. 2 2 1 2 2 1 1 1 1 1

ELECTRICAL HARNESS ASSY HEX HD CAPSCREW, 1/4-20X3/4 HEX LOCKNUT, 1/4-20, GR8 RELAY, SOLENOID WASHER, 1/4 STAR WASHER, 1/4 HARNESS, OPTION HARNESS, FUSED TERMINAL, 2 POSITION, CONNECTOR TERMINAL, 2 POSITION, HOUSING FUSE, 60AMP

31200069

1044C-54 Series II

Rev. A

12-15

S/N 0160009654 thru 0160032760 including 0160008714

OPTIONS

Figure 12-3 Strobe/Rotating Beacon Light Option Installation

1 2

11

4 5 6

12

A

15 13

4 5

7 5

14 8

1 2

9 3

10

11

A

8 A

8

PV1160

12-16

1044C-54 Series II

31200069

S/N 0160009654 thru 0160032760 including 0160008714

OPTIONS

Figure 12-3 Strobe/Rotating Beacon Light Option Installation Item

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

31200069

Part Number

Qty.

10268727 10268728 10837309 10836509 10139648 10138377 10702082 10701306 10238353 10239647 10238356 10717989 10727600 10730797 10730798 10167871 10167013 10702054 10701400

1 1 1 1 1 1 3 7 1 1 1 4 4 1 1 1 1 2 2

Description STROBE LIGHT OPTION INSTALLATION, (includes all items) ROTATING BEACON LIGHT OPTION INSTALLATION, (includes all items) SWITCH ACTUATOR ON-OFF SWITCH, (beacon/strobe light) BEACON LIGHT DECAL, (10268728 only) STROBE LIGHT DECAL, (10268727 only) ROUND HD SLOTTED SCREW, #10-32X3/4 LOCKWASHER, #10 LIGHT STROBE, AMBER ROTATING BEACON LIGHT, AMBER WIRE HARNESS TY-RAP TY-RAP MOUNT FUSE, 10 AMP, (red), (10268727 only) FUSE, 15 AMP, (blue), (10268728 only) FUSE HOLDER ASSY AUXILIARY POWER WIRE HARNESS ROUND HD SLOTTED SCREW, #10-24X1/2 FLAT WASHER, #10

1044C-54 Series II

Rev. AA AA

12-17

S/N 0160032761 & After

OPTIONS Figure 12-3 Strobe/Rotating Beacon Light Option Installation

1 2 3 12 A

8

11

15

5

107B 107C

14

107A 106 102 103

104

7 107

105

101

8 16 9 17

10

8 17 A

PAP0050

12-18

1044C-54 Series II

31200069

S/N 0160032761 & After

OPTIONS Figure 12-3 Strobe/Rotating Beacon Light Option Installation Item

1 2 3 4 5 6 7 8 9 10 11

Part Number

Qty.

10268727 10268728 10837309 10836509 10139648 10138377 Not Used 10701306

1 1 1 1 1 1 2 1 1 1 10 4 1 1 1

12 13 14 15 16 17

8500066 1001097623 10717989 10727600 10730797 10730798 10167871 Not Used 10702054 10701400 8526035 8096D097

2 2 A/R 4.6ft

101 102 103 104 105 106 107 107A 107B 107C

1001097106 0641406 3271405 3740067 4711400 4791400 1001097109 1001097134 4461034 4461035 1001097129

Ref. 2 2 1 2 2 1 1 1 1 1

31200069

Description STROBE LIGHT OPTION INSTALLATION, (includes all items) ROTATING BEACON LIGHT OPTION INSTALLATION, (includes all items) SWITCH ACTUATOR ON-OFF SWITCH, (beacon/strobe light) BEACON LIGHT DECAL, (10268728 only) STROBE LIGHT DECAL, (10268727 only)

Rev. AA C

LOCKWASHER, #10 LIGHT STROBE, AMBER ROTATING BEACON LIGHT, AMBER WIRE HARNESS TY-RAP TY-RAP MOUNT FUSE, 10 AMP, (red), (10268727 only) FUSE, 15 AMP, (blue), (10268728 only) FUSE HOLDER ASSY ROUND HD SLOTTED SCREW, #10-24X1/2 FLAT WASHER, #10 SEALANT DUCT, WIRING ELECTRICAL HARNESS ASSY HEX HD CAPSCREW, 1/4-20X3/4 HEX LOCKNUT, 1/4-20, GR8 RELAY, SOLENOID WASHER, 1/4 STAR WASHER, 1/4 HARNESS, OPTION HARNESS, FUSED TERMINAL, 2 POSITION, CONNECTOR TERMINAL, 2 POSITION, HOUSING FUSE, 60AMP

1044C-54 Series II

A

12-19

OPTIONS Figure 12-4 Tilting Carriage Cylinder

3 2

4

1

5

6 7 8 14

13

12 11 10 9

PV1200

12-20

1044C-54 Series II

31200069

OPTIONS Figure 12-4 Tilting Carriage Cylinder Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14

31200069

Part Number

Qty.

Description

10266218 10837652 10719217 10837051 10116228 10725297 10723778 10723788 10116227

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

TILTING CARRIAGE CYLINDER, (includes all items) BARREL WELDMENT LOCKNUT PISTON BUSHING ROD WELDMENT RETAINER, ROD BEARING ROD BEARING BUSHING WIPER SEAL BACK UP RING O-RING O-RING PISTON SEAL

10837050

1

SEAL KIT, (includes items 9 thru 14)

1044C-54 Series II

Rev. AB

12-21

OPTIONS Figure 12-5 Tower Cylinder

3 2

1

4

5 13

12

11

10

9

8

7

6

PV1250

12-22

1044C-54 Series II

31200069

OPTIONS Figure 12-5 Tower Cylinder Item 1 2 3 4 5 6 7 8 9 10 11 12 13

31200069

Part Number

Qty.

Description

10234833 10732242 10719217 10733799 10732321 10732332 10723343

1 1 1 1 1 1 1 1 1 1 1 1 1 1

TOWER CYLINDER, (includes all items) BARREL WELDMENT LOCKNUT PISTON ROD WELDMENT END GLAND STROKE BLOCK WIPER SEAL BACK-UP RING O-RING O-RING PISTON SEAL WEAR RING

10732311

1

SEAL KIT, (includes items 7 thru 13)

1044C-54 Series II

Rev. AA

12-23

OPTIONS Figure 12-6 Fork Positioning Cylinder

3 2

1

4

5

13

12

11

10

9

8

7

6

PV1280

12-24

1044C-54 Series II

31200069

OPTIONS Figure 12-6 Fork Positioning Cylinder Item 1 2 3 4 5 6 7 8 9 10 11 12 13

Part Number

Qty.

Description

10238500 10732238 10725290 10732360 10732355 10732356 10732340

2 1 1 1 1 1 1 1 1 1 1 1 1 1

FORK POSITIONING CYLINDER, (includes all items) BARREL WELDMENT LOCKNUT PISTON ROD WELDMENT END GLAND STROKE BLOCK WIPER SEAL BACK-UP RING O-RING O-RING PISTON SEAL WEAR RING

10732371

1

SEAL KIT, (includes items 7 thru 13)

Rev. AA

NOTE: QUANTITIES SHOWN ARE FOR ONE CYLINDER ONLY

31200069

1044C-54 Series II

12-25

OPTIONS Figure 12-7 Lockable Engine Side Panels Option

10 11 13 14 15

10 11 13 14 15

5

1

4

9

2

6

3 7

9

PV1690

12-26

1044C-54 Series II

31200069

OPTIONS Figure 12-7 Lockable Engine Side Panels Option Item

Part Number

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

10467043 10267044 10267049 10338951 10267051 10267053 10239714 10239113 Not Used 10837386 10837553 10837552 Not Used 10702003 10701500 10701302

1 1 1 3 1 1 3 3

31200069

Description LOCKABLE ENGINE PANELS OPTION, (includes all items) SIDE COVER, (front side of cylinder) SIDE COVER, (rear end of cylinder) SIDE COVER, (left rear & right side) PIN WELDMENT PLATE, (front left) UPPER MOUNTING STRIP, (front left) UPPER MOUNTING STRIP PIN WELDMENT PLATE

13 10 10

RUBBER CUSHION & SEALING WASHER RUBBER BUMPERS DRILL JIG BUSHINGS

10 10 10

SLOTTED ROUND HD MACHINE SCREW NUT LOCKWASHER

1044C-54 Series II

Rev. AB

12-27

OPTIONS Figure 12-8 Battery Cold Start Option

5 12 13

10

6 8

5

5 2

4 15

14 1

1 15 4

11 3

1

12-28

7

4 2

34

2

9

2

PAP0020

1044C-54 Series II

31200069

OPTIONS Figure 12-8 Battery Cold Start Option Item

Part Number

Qty.

1001094494 0681608 3271601 4711600 4761600 10266935 10700003 10701308 10701402 10701506 10740075 1001094493 10135646 10165724 1001094682 1001094492

Ref. 4 4 2 4 1 4 4 4 4 1 1 1 1 1 2

BATTERY COLD START ASSY, (includes items 1 thru 14) HEX HD CAPSCREW, 3/8-16X1 HEX NUT, 3/8-16 WASHER, 3/8 LOCKWASHER, 3/8 BATTERY BOX, (includes cover & strap) HEX HD CAPSCREW, 1/4-20X3/4 LOCKWASHER, 1/4 FLAT WASHER, 1/4 HEX NUT, 1/4-20 BATTERY, 12 VOLT, BCI GROUP 31, 925 CCA ANGLE, BATTERY TRAY SUPPORT POSITIVE BATTERY CABLE NEGATIVE BATTERY CABLE TRAY, BATTERY BOX TAB, BATTERY TRAP MOUNT

A

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

1001094491

Ref.

BATTERY COLD START KIT, (includes items 1 thru 15)

A

31200069

Description

1044C-54 Series II

Rev.

12-29

OPTIONS

This Page Intentionally Left Blank

12-30

1044C-54 Series II

31200069

SECTION 13 RECOMMENDED SPARE PARTS RECOMMENDED SPARE PARTS The following list will service fleets of machines (built to current production per date on the front cover) with repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.

Part Number

Description

Qty./Machine

10837289 10868104 10139023 10139530 10139594 10139604 10139863 10136329 10138770 10167059

Boom Tilt Cylinder Hose, (see Figure 8-2) Auxiliary Hose, (see Figure 8-2) Boom Slide Pad, 9/16X2, (see Section 2) Boom Slide Pad, 1X3, (see Section 2) Boom Slide Pad, 3/4X3, (see Section 2) Boom Slide Pad, 7/16X2, (see Section 2) Bottom Slide Pad, (see Section 2) Shim, .060X2, (see Section 2) Shim, .060X3, (see Section 2) Quick Attach Release Rod, (see Figure 2-8)

2915065 2915066 10712182 10728734 0080270 70021491

Engine Engine Filter Kit, 250 Hour, (see ) Engine Filter Kit, 1000 Hour, (see ) Fuel Cap, (see Figure 9-24) Fan, (see ) Fan Spacer, (see ) Fan Belt, (see )

1 1 1 1 1 1

8223049 1319726 1319433 7027211 80304173 1319472 1321155 1321155 8035981 7026911 91474035

Drive Train Selector Transmission Control, (see Figure 6-8) Transmission Filter, (see Figure 5-29) Wheel End Bushing, (see Section 5) Wheel End Seal, (see Section 5) Wheel Hub Seal, (see Section 5) Wheel Hub Bearing, (see Section 5) Front Axle Wheel Hub O-Ring, (see Figure 5-8) Rear Axle Wheel Hub O-Ring, (see Figure 5-16) Steer Cylinder Seal Kit, Figure 9-9 Universal Joint Kit, (see Figure 5-30) Universal Joint Kit, (see Figure 5-30)

1 1 4 4 4 8 2 2 2 2 1

10239817 10732693 8036562 8036561 8036557 7028622 8036563 1102019 1102016 8036557 10266450 1100987 10727810

Hydraulic System Joystick, (see Figure 7-1) Joystick Handle Assy, (see Figure 7-1) Front Carriage Tilt Cylinder Seal Kit, (see Figure 9-1) Rear Carriage Tilt Cylinder Seal Kit, (see Figure 9-2) Frame Tilt Cylinder Seal Kit, (see Figure 9-3) Hoist Cylinder Seal Kit, (see Figure 9-4) Boom Extension Cylinder Seal Kit, (see Figure 9-5) Transfer Cylinder Seal Kit, (see Figure 9-6) Outrigger Cylinder Seal Kit, (see Figure 9-7) Rear Stabilizer Cylinder Seal Kit, (see Figure 9-8) Pressure Filter Element, (see Figure 9-19) Inline Filter Element, (see Figure 9-20) Hydraulic Filter Element, (see Figure 9-18)

2 2 1 2 1 2 1 1 2 1 1 1 1

31200069

1044C-54 Series II

2 2 22 4 6 2 2 AR AR 1

13-1

RECOMMENDED SPARE PARTS The following list will service fleets of machines (built to current production per date on the front cover) with repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.

Part Number 10238912 10139022 10727809

Description Tank Strainer, (see Figure 9-24) Filler/Breather Cap, (see Figure 9-24) Fluid Level Sight Gauge, (see Figure 9-24)

Qty./Machine 1 1 1

10723222 10719472 91563122 10723217 10729317 8270621 1101202 7026922 7026921 10268663

Electrical Engine Water Temp Sender, (see ) Engine Oil Temp Sender, (see ) Engine Oil Pressure Switch, (see ) Engine Oil Pressure Sender, (see ) Fuel Level Sender, (see Figure 9-24) Backup Alarm, (see Figure 10-1) Ignition Switch, (see Figure 6-8) Alternator, (see ) Starter, (see ) Horn, (see Figure 10-1)

1 1 1 1 1 1 1 1 1 1

1101203 1101071 80904003 31200070 31200079 31200069

Miscellaneous Ignition Key, (see Figure 6-8) Door Key, (see Figure 6-6) Hydraulic Test Kit Operator & Safety Manual Service Manual Parts Manual

1 1 1 1 1 1

13-2

1044C-54 Series II

31200069

SECTION 14 PART NUMBER INDEX PART NUMBER INDEX Part Number

Page

0080269 ......................... 4-23 0080270 ..................4-4, 4-10 0100011 .. 1-7, 2-3, 2-14, 4-4, 4-10, 6-21 0100071 ........................... 1-3 0274396 ..................4-4, 4-10 0274409 ......................... 4-23 0274432 ......................... 4-19 0274697 ......................... 11-5 0274719 ......................... 3-29 0280188 ......................... 5-25 0280189 ........................... 5-5 0280190 ......................... 5-25 0280191 ........................... 5-5 0641406 ....6-21, 10-11, 12-7, 12-15, 12-19 0641408 .........4-5, 4-11, 7-11 0641506 ..................4-4, 4-10 0641518 ..................4-5, 4-11 0641544 ......................... 4-19 0641606 ................ 8-13, 8-19 0641608 .........1-7, 12-5, 12-7 0641612 ............12-10, 12-14 0641616 ...12-7, 12-10, 12-14 0641710 ........................... 5-3 0641806 ................ 12-5, 12-7 0641810 ........................... 1-3 0641832 ........................... 1-3 0642012 ........................... 1-7 0642014 ........................... 1-7 0642019 ........................... 1-7 0642022 ..................4-4, 4-10 0642256 ........................... 1-7 0681608 ....................... 12-29 0700822 ..................4-4, 4-10 0701210 ..................4-5, 4-11 0701216 ..................4-5, 4-11 0701617 ..................4-4, 4-10 0711014 ..................4-4, 4-10 0711015 ..................4-4, 4-10 0761012 ..................4-5, 4-11 0811510 ......................... 4-23 0860520 ................ 3-27, 6-21 0903187 ......................... 8-19 0903201 ......................... 7-11 0903204 ......................... 4-19 0903209 ........................... 1-7 0903213 ..................4-4, 4-10 0903245 ..................4-4, 4-10 1001091370 ..................... 2-3 1001091371 ................... 10-7 1001091643 ................... 10-5 1001092280 ................... 3-27 1001092481 ................... 3-27 1001092482 ................... 3-27 1001093140 ................... 3-27 1001093141 ................... 3-27 1001093171 ................... 3-27 1001094491 ................. 12-29

31200069

Part Number

Page

1001094492................. 12-29 1001094493................. 12-29 1001094494................. 12-29 1001094682................. 12-29 1001096356................... 6-23 1001096404..................... 2-4 1001096904................... 3-27 1001097106....... 12-7, 12-15, 12-19 1001097109....... 12-7, 12-15, 12-19 1001097129....... 12-7, 12-15, 12-19 1001097134....... 12-7, 12-15, 12-19 1001097168................... 3-27 1001097169................. 12-14 1001097385................. 12-14 1001097623................. 12-19 1001098038................... 6-23 1001098170................... 11-5 1001098582................... 3-27 1001098769..................... 2-4 1001099112................... 6-23 1001099845................... 3-25 1001099846................... 3-25 1001099847................... 3-25 1001099848................... 3-25 1001099849................... 3-25 1001099850................... 3-25 1001101085................... 6-21 1001102690................... 11-5 10041066....................... 4-25 10112750....................... 11-4 10113599......................... 2-9 10114315......................... 8-3 10115616......... 4-5, 4-11, 6-3 10115618................ 4-5, 4-11 10115972....................... 2-19 10115976....................... 2-19 10116117....................... 3-21 10116227..... 3-5, 3-21, 12-21 10116228. 1-3, 1-7, 2-17, 3-5, 3-21, 9-15, 12-21 10116309....................... 2-19 10116323................ 3-5, 3-21 10116346....................... 11-4 10116369................ 2-9, 2-19 10117012.............. 2-19, 2-21 10117180....................... 2-19 10118167....................... 2-19 10118328....................... 2-19 10118329....................... 2-19 10119920....................... 2-19 10120988....................... 9-49 10120989....................... 9-49 10121319....................... 11-4 1012350......................... 11-4

Part Number

Page

1012354 ..................6-3, 6-11 1012355 ......................... 3-17 1012356 ..................6-9, 6-11 1012358 ........................... 8-3 1012360 ......................... 6-11 1012361 ......................... 6-11 1012362 ......................... 6-11 1012363 ......................... 6-27 1012364 ................6-11, 6-13 1012365 ......................... 6-13 10124186 ....................... 8-19 10124257 ..............2-17, 2-19 10124495 ..................3-3, 3-5 10124732 ......................... 1-3 10124751 ....................... 11-4 10124906 ....................... 11-4 10125085 ....................... 3-17 10126143 ....................... 3-23 101261521 ..................... 3-23 101261522 ..................... 3-23 101261523 ..................... 3-23 10126161 ....................... 3-23 10130487 ....................... 11-4 10133344 ....................... 4-19 10134667 ....................... 6-17 10135082 ....................... 11-4 10135090 ....................... 11-4 10135091 ....................... 11-4 10135092 ....................... 11-4 10135193 ....................... 11-4 10135420 ....................... 3-21 10135646 ............10-9, 12-29 10135707 ................3-5, 3-21 10136013 ....................... 2-21 10136174 ......................... 2-9 10136240 ......................... 2-3 10136262 ......................... 6-3 101363292-7, 2-11, 2-13, 2-17 10136402 ....................... 4-25 10136405 ....................... 4-25 10136412 ....................... 4-25 10136429 ....................... 4-19 10136464 ....................... 2-19 10136480 ......................... 6-9 10136487 ....................... 2-19 10136541 ....................... 2-17 10136863 ....................... 2-21 10136907 ......................... 2-3 10138013 ................3-5, 3-21 10138014 ................3-5, 3-21 10138064 ..............3-19, 3-21 10138065 ................3-5, 3-21 10138066 3-3, 3-5, 3-19, 3-21 10138090 ....................... 2-19 10138094 ....................... 6-17 10138114 ....................... 3-21 10138231 ....................... 10-7 10138251 ..................... 10-15 10138327 ..................... 10-15

1044C-54 Series II

Part Number

Page

10138329 .... 9-35, 9-45, 9-47, 9-51 10138374 .................. 2-3, 2-9 10138377 .......... 12-17, 12-19 10138394 ....................... 2-19 10138395 ....................... 2-19 10138409 ..... 12-3, 12-5, 12-7 10138431 ....................... 12-3 10138459 .......... 12-10, 12-14 10138460 .......... 12-10, 12-14 10138471 ..................... 10-13 10138493 .............. 3-11, 3-13 10138559 ......................... 8-7 10138615 ......................... 2-7 10138718 ......................... 6-3 10138721 ......................... 2-7 10138745 ................ 2-3, 2-13 10138770 .............. 2-11, 2-13 10138773 ................ 2-7, 2-11 10138806 ......................... 2-3 10138898 ....................... 3-23 10138929 ....................... 11-4 10138930 .................. 8-5, 8-9 10139022 ....................... 9-49 101390232-7, 2-11, 2-13, 2-17 10139033 ....................... 11-4 10139068 ......................... 2-3 10139087 ....................... 11-4 10139222 ......... 6-7, 6-9, 6-13 10139223 ......................... 6-7 10139224 ......................... 6-9 10139225 ......................... 6-9 10139287 ....................... 2-13 10139351 ....................... 10-7 10139360 ....................... 6-27 10139379 ....................... 2-13 10139530 ................ 2-7, 2-13 10139537 ......................... 8-3 10139594 .............. 2-11, 2-17 10139604 ....................... 2-13 10139619 ....................... 9-49 10139648 .......... 12-17, 12-19 10139731 ......................... 8-7 10139732 ......................... 8-7 10139795 ....................... 6-13 10139798 ....................... 6-13 10139799 ....................... 6-13 10139809 ..... 2-11, 2-13, 2-17 10139838 ......................... 2-9 10139849 ......................... 2-9 10139863 ....................... 2-11 10139876 ....................... 4-25 10139922 ....................... 4-25 10139945 ......................... 1-7 10139946 ......................... 1-7 10139947 ......................... 1-7 10139949 ....................... 9-51 10165110 ....................... 2-19 10165161 ....................... 4-25

14-1

PART NUMBER INDEX Part Number

Page

10165243 ....................... 2-11 10165263 ......................... 2-9 10165359 ......................... 1-7 10165360 ......................... 1-7 10165536 .....12-3, 12-5, 12-7 10165550 .....12-3, 12-5, 12-7 10165644 ....................... 8-23 10165649 ....................... 8-25 10165667 ....................... 2-21 10165668 ....................... 2-21 10165685 .............. 3-11, 3-13 10165692 ......................... 2-9 10165693 .............. 3-11, 3-13 10165712 ......................... 2-9 10165715 ....................... 2-13 10165723 ......................... 2-9 10165724 ............ 10-9, 12-29 10165735 ....................... 2-13 10165923 .............. 10-3, 10-5 10165944 ......................... 8-5 10165945 ......................... 8-9 10165950 ....................... 2-19 10166255 ......................... 7-3 10166679 ....................... 8-27 10166680 ....................... 8-27 10166906 ..................... 10-13 10166940 ....................... 8-25 10166941 ............ 8-25, 10-13 10167013 ....12-3, 12-5, 12-7, 12-17 10167059 ....................... 2-21 10167062 .......... 12-10, 12-14 10167073 ....................... 2-13 1016712935 ................... 4-20 1016712947 ................... 4-20 10167139 ....................... 9-49 10167213 ....................... 2-21 10167485 .................. 8-5, 8-9 10167750 ......................... 1-7 10167789 .....10-3, 10-5, 10-9 10167808 ....................... 11-4 10167809 ....................... 11-4 10167810 ....................... 11-4 10167870 .......... 12-10, 12-14 10167871 ....12-3, 12-5, 12-7, 12-10, 12-14, 12-17, 12-19 10168441 .............. 8-13, 10-7 10168505 ......................... 3-9 10214979 ....................... 3-23 10215055 ....................... 3-23 10215845 ....................... 4-19 10216114 ....................... 3-21 10216115 ....................... 3-21 10220963 ....................... 11-4 10220964 ....................... 11-4 10223049 .................. 3-3, 3-5 102247523-3, 3-5, 3-11, 3-13, 3-19, 3-21

14-2

Part Number

Page

10226141........................3-23 10226146.............. 3-19, 3-21 10226150.............. 3-19, 3-21 10230339........................2-19 10232432......... 1-7, 2-9, 2-13 10234833......................12-23 10236181........................9-49 10236292..........................8-7 10236293..........................8-7 10236294..........................8-7 10236295..........................8-7 10236318........................6-11 10236322........................8-11 10236381..........................6-3 10236436..........................6-3 10236491........................4-19 10236499........................6-11 10236500........................6-11 10236518.... 12-3, 12-5, 12-7, 12-10, 12-14 10236542..........................6-3 10236818..........................1-3 10236849..........................6-3 10236955..........................6-3 10236958..........................6-3 10238025........................3-25 10238118........................3-25 10238132..........................8-5 10238133..........................8-5 10238221........................6-17 10238252..........................2-4 10238319......................10-15 10238353......................12-17 10238356......................12-17 10238366..........................6-7 10238443.......... 12-10, 12-14 10238452.......... 12-10, 12-14 10238470........................4-19 10238500......................12-25 10238512..........................2-3 10238522........................6-17 10238549........................6-27 10238557........................6-27 10238560..........................8-7 10238569.............. 3-11, 3-25 10238570........................3-25 10238628........................2-17 10238661........................2-13 10238723.................. 2-3, 2-9 10238724........................2-13 10238726..........................2-3 10238747.................. 8-5, 8-9 10238757.................. 8-5, 8-9 10238764........................6-15 10238765........................6-15 10238766........................6-15 10238767........................6-15 10238768........................6-15 10238771........................6-15

Part Number

Page

10238772 ....................... 6-15 10238848 ......................... 6-9 10238849 ......................... 6-9 10238870 ....................... 6-15 10238872 ....................... 6-11 10238912 ....................... 9-49 10239047 ....................... 3-23 10239053 ....................... 9-21 10239054 ....................... 9-21 10239083 .......... 12-10, 12-14 10239088 .......... 12-10, 12-14 10239095 ....................... 3-25 10239098 ......................... 2-3 10239113 ..................... 12-27 10239253 ......................... 1-7 10239367 ....................... 6-19 10239382 ....................... 3-23 10239397 ....................... 11-4 10239478 ....................... 6-11 10239510 ..................... 10-13 10239617 ....................... 11-4 10239647 ..................... 12-17 10239714 ..................... 12-27 10239733 ......................... 8-7 10239734 ......................... 8-7 10239735 ......................... 8-7 10239736 ......................... 8-7 10239738 ......................... 8-9 10239739 ......................... 8-9 10239751 ....................... 8-19 10239784 ....................... 11-4 10239790 ....................... 6-13 10239817 ......................... 7-3 10239832 ......................... 2-9 10239839 ................ 4-4, 4-10 10239894 ....................... 3-25 10239969 ....................... 3-25 10239970 ....................... 3-25 10239973 ......................... 3-9 10239982 ....................... 11-4 10265025 ....................... 2-19 10265086 .................. 8-5, 8-9 10265087 .................. 8-5, 8-9 10265156 ................ 4-4, 4-10 10265275 ......................... 8-3 10265485 ......................... 8-3 10265500 .....12-3, 12-5, 12-7 10265501 .....12-3, 12-5, 12-7 10265514 ....................... 9-37 10265545 ......................... 6-3 10265671 ....................... 2-21 10265701 ....................... 4-19 10265716 ....................... 2-19 10265729 ......................... 2-3 10265755 ......................... 2-9 10265833 ....................... 2-13 10265859 ....................... 8-15 10265862 ......................... 6-3 10265863 ......................... 6-3

1044C-54 Series II

Part Number

Page

10266218..................... 12-21 10266234......................... 1-7 10266336....................... 3-21 10266450....................... 9-39 10266453..................... 10-13 10266929......................... 7-5 10266935............ 10-9, 12-29 10266950..................... 10-15 10266970....................... 3-29 10266988......................... 7-9 10267044..................... 12-27 10267049..................... 12-27 10267051..................... 12-27 10267053..................... 12-27 10267068....................... 2-13 10267069....................... 2-13 10267141....................... 9-49 10267147......................... 6-3 10267585....................... 3-17 10267799......................... 2-3 10267807....................... 11-4 10268516....................... 4-23 10268663.............. 10-3, 10-5 10268727.......... 12-17, 12-19 10268728.......... 12-17, 12-19 10326137....................... 3-23 10336314....................... 6-11 10336317......................... 6-9 10336383......................... 6-3 10336396......................... 6-3 10336887......................... 6-3 10337401......................... 6-7 10338004......................... 3-5 1033820006 ............ 4-5, 4-11 103382001........ 12-10, 12-14 103382003..................... 10-5 103382004..................... 10-9 10338244....................... 2-19 10338454.......... 12-10, 12-14 10338456.......... 12-10, 12-14 10338513......................... 1-3 10338913....................... 6-13 10338932....................... 3-15 10338933....................... 3-17 10338951..................... 12-27 10339076....................... 9-35 10339376....................... 11-4 10339390......................... 6-3 10339962....................... 11-4 10365686....................... 3-13 10365687....................... 3-13 10366194....................... 9-47 10366809....................... 10-7 10366891..................... 10-15 10367205..................... 10-15 10367239..... 12-3, 12-5, 12-7 10367788..................... 10-13 10436476......................... 6-5 10437400....................... 6-13

31200069

PART NUMBER INDEX Part Number

Page

10438000 ......................... 3-3 10438001 ......................... 3-3 10438002 ................3-5, 3-21 10438003 ......................... 3-5 10438176 ....................... 2-21 10438304 ....................... 11-4 10438305 ....................... 11-4 10438545 ....................... 6-27 10438852 ....................... 3-23 10438860 ....................... 3-23 10438873 ....................... 3-21 10438899 ....................... 3-19 10438942 ....................... 3-17 10438944 ....................... 9-49 10439443 ......................... 6-3 10439693 ....................... 9-31 10439785 ....................... 9-49 10439995 ......................... 3-9 10448045 ....................... 3-13 10465024 ....................... 4-19 10465660 .............. 3-11, 3-13 10465744 ....................... 2-21 10467043 ..................... 12-27 10467146 ......................... 6-3 10467361 ......................... 6-3 10467366 ......................... 6-3 10468666 ....................... 10-3 10567238 .....12-3, 12-5, 12-7 10700001 ....................... 6-27 10700003 ....6-13, 10-3, 10-5, 10-9, 10-13, 12-29 10700004 ....................... 2-19 10700005 ....................... 6-13 10700006 .............. 6-13, 6-27 10700007 ....................... 6-13 10700008 ....................... 2-21 10700009 .............. 3-17, 6-27 10700010 ..................... 10-13 10700015 ....................... 6-27 10700023 ....................... 6-27 10700102 ......2-19, 4-19, 6-3, 8-25, 10-3, 10-5 10700103 ....................... 6-27 10700104 ......................... 1-3 10700107 ......................... 1-3 10700110 ....................... 6-13 10700133 ....................... 2-13 10700158 ....................... 4-25 10700202 . 2-3, 3-9, 4-19, 6-3 10700203 ....................... 3-23 10700204 .....4-19, 6-27, 9-49 107002051-3, 4-4, 4-10, 4-20, 4-25, 6-17 10700207 .........4-4, 4-10, 7-9 10700209 ....................... 2-21 10700218 ......................... 2-9 10700229 ....................... 9-43 10700234 ......................... 6-3

31200069

Part Number

Page

10700245......................... 6-3 10700303......................... 6-3 10700403...... 2-3, 2-17, 2-19, 2-21, 6-27 10700404... 1-3, 8-3, 8-5, 8-9, 12-10, 12-14 10700407.................. 8-5, 8-9 10700409.............. 3-11, 3-13 10700411..... 3-11, 3-13, 6-27 10700414......................... 8-7 10700420....................... 2-21 10700442....................... 8-15 10700452....................... 6-27 10700453....................... 2-19 10700484....................... 3-17 10700489................ 2-7, 2-11 10700601................ 2-9, 2-13 10700605.................. 1-3, 2-3 10700641......................... 6-3 10700642......................... 6-3 10700690................ 4-5, 4-11 10700693................ 4-5, 4-11 10700700................ 2-7, 2-11 10700701..... 2-11, 2-13, 2-17 10700703......................... 1-3 10700708....................... 2-19 10700726....................... 2-13 10700728....................... 2-17 10700730................ 2-7, 2-13 10700784......................... 1-3 10700940......................... 2-3 10700941......................... 5-3 10701200....................... 2-21 10701201.............. 3-11, 3-13 10701209......................... 2-3 10701232......................... 2-9 10701253....................... 8-27 107012533 ....................... 6-3 10701254...... 2-3, 2-11, 2-13, 6-27, 8-15 107012572-3, 2-9, 2-11, 2-13, 2-17 10701259......... 2-3, 2-13, 5-3 10701275..... 10-3, 10-5, 10-9 10701276....................... 4-25 10701277......... 2-9, 4-4, 4-10 10701279....................... 4-19 10701302..................... 12-27 10701305..................... 10-15 10701306.... 12-3, 12-5, 12-7, 12-10, 12-14, 12-17, 12-19 10701308...... 2-9, 2-11, 2-19, 2-21, 4-19, 6-13, 6-27, 8-7, 10-3, 10-5, 10-9, 10-13, 12-10, 12-14, 12-29 10701309...... 1-3, 2-13, 2-19,

Part Number

Page

3-11, 3-13, 4-19, 6-27, 8-25, 10-3, 10-5, 10-9 10701310 1-3, 2-3, 2-21, 4-5, 4-11, 4-19, 4-20, 4-25, 6-3, 6-17, 6-27, 7-9, 8-7, 8-15, 8-19, 9-49, 9-53, 10-5, 10-9, 12-3, 12-5, 12-7, 12-10, 12-14 10701312 1-3, 2-4, 2-7, 2-17, 2-19, 2-21, 4-19, 6-27, 8-3, 8-5, 8-7, 8-9, 9-49, 12-3, 12-5, 12-7, 12-10, 12-14 10701314 .. 1-3, 2-3, 4-4, 4-5, 4-10, 4-11 107013151-4, 2-7, 2-11, 2-13, 2-17, 2-19 10701319 ......................... 2-3 10701354 ......................... 2-4 10701357 ..............8-15, 8-21 10701358 ....................... 4-19 10701359 ........ 2-11, 8-5, 8-9 10701361 ...... 2-7, 2-11, 2-13 10701363 ...... 2-9, 2-13, 3-23 10701364 ......................... 2-9 10701400 ..... 6-7, 6-13, 12-3, 12-5, 12-7, 12-10, 12-14, 12-17, 12-19 10701402 ... 4-19, 6-13, 10-5, 10-9, 10-15, 12-29 107014031-3, 2-19, 4-19, 6-3, 12-3 107014042-3, 3-9, 4-19, 4-20, 4-25, 6-3, 6-27, 8-7, 8-13, 8-15, 8-23, 8-25, 12-3, 12-5, 12-7, 12-10, 12-14 10701406 ....................... 6-27 10701408 ........ 1-3, 4-5, 4-11 10701411 ....................... 2-21 10701419 ..............3-11, 3-13 10701430 ......................... 2-3 10701437 2-11, 2-14, 8-5, 8-9 10701446 ......................... 2-3 10701452 ..................8-5, 8-9 10701453 ....................... 4-19 10701500 ..................... 12-27 10701504 ....................... 10-9 10701506 ..... 4-19, 6-27, 8-7, 10-3, 10-5, 10-9, 10-13, 12-10, 12-14, 12-29

1044C-54 Series II

Part Number

Page

107015071-3, 6-3, 10-3, 10-5, 10-9 10701508 .1-3, 2-3, 2-21, 4-5, 4-11, 4-19, 4-20, 4-25, 6-27, 7-9, 8-15, 10-9, 12-3, 12-5, 12-7, 12-10, 12-14 10701510 ...... 1-3, 2-21, 4-19, 6-27, 8-5, 8-7, 8-9, 9-49, 12-10, 12-14 10701512 ......... 1-3, 4-4, 4-10 10701513 ....................... 2-19 10701517 ......................... 2-3 10701528 ....................... 10-9 10701531 ......................... 6-7 10701535 ................ 4-5, 4-11 10701558 ......... 8-5, 8-9, 10-5 10701560 ......................... 2-9 10701567 ......................... 2-3 10701585 ................ 4-5, 4-11 10701586 ......................... 2-9 10701650 ......................... 6-7 10701654 ....................... 6-13 10701656 ....................... 6-13 10701657 ....................... 6-13 10701658 .................. 2-3, 6-3 10701662 ......................... 2-3 10701680 ....................... 4-25 10702003 ..................... 12-27 10702034 .................. 2-4, 6-3 10702054 .... 12-3, 12-5, 12-7, 12-10, 12-14, 12-17, 12-19 10702057 .............. 6-13, 10-9 10702059 ....................... 6-13 10702082 ..................... 12-17 10702130 .......... 12-10, 12-14 10702612 ................ 2-9, 2-19 10702757 ......................... 2-9 10703115 ....................... 3-23 10703194 .................. 2-4, 2-9 10703196 .............. 8-15, 8-21 10703227 ................ 2-11, 8-7 107032362-7, 2-11, 2-13, 2-17 10703237 ...... 2-7, 2-11, 2-13, 2-17, 8-9 10703242 ....... 2-7, 2-11, 2-13 10703865 ....................... 2-21 107039063-3, 3-5, 3-11, 3-13, 3-19, 3-21 10704060 ....................... 6-13 10704303 ................ 4-4, 4-10 10704611 ................ 4-4, 4-10 10704630 ....................... 9-37 10704773 ....................... 9-37 107050002-3, 2-9, 2-13, 2-17, 3-17, 6-27, 8-5,

14-3

PART NUMBER INDEX Part Number

Page

8-9 10705001 ....................... 2-13 10705002 ........... 2-9, 8-5, 8-9 10705003 ......................... 6-3 10705004 .............. 3-11, 3-13 10705006 ......................... 6-3 10705027 ....................... 9-21 10705029 .............. 3-15, 3-17 10705034 .............. 3-11, 3-13 10705103 ......................... 6-3 10705107 ....................... 6-19 10705322 ....................... 4-19 10710547 ....................... 9-47 10710553 ....................... 4-23 10710601 ....................... 4-19 10712182 ....................... 9-49 10712339 ......................... 1-7 10712971 ......................... 8-3 10713009 ....................... 6-17 10715272 1-7, 2-9, 2-13, 2-19 10715277 ....................... 2-17 10715367 2-9, 2-13, 2-19, 9-3 10715406 ......................... 8-9 10715446 ....................... 9-49 10715447 ....................... 9-21 1071661 ........................... 9-3 10716611 ...1-3, 1-7, 2-3, 2-9, 2-17, 2-19, 3-11, 3-13, 3-17, 9-5, 9-9 10716673 ....................... 9-49 10717169 .............. 4-23, 4-25 10717553 .............. 3-11, 3-13 10717554 ...... 2-4, 12-3, 12-5, 12-10 10717593 ......................... 8-3 10717809 ......................... 1-4 10717810 .............. 3-11, 3-13 10717989 ...... 8-5, 8-9, 12-10, 12-14, 12-17, 12-19 10718085 ....................... 8-19 10718141 ....................... 6-17 10718181 ................ 4-5, 4-11 10718602 ................ 4-5, 4-11 10718738 ......................... 7-7 10718740 ......................... 7-7 10718830 .........2-3, 2-19, 9-9 10718856 ....................... 8-21 10718936 ......................... 8-3 10718942 ....................... 8-25 10718943 ....................... 3-21 10718958 ....................... 8-27 10718991 ....................... 11-4 10718992 ....................... 11-4 10719106 ......................... 9-3 10719110 .............. 3-19, 3-21 10719190 .......... 12-10, 12-14 10719217 .......... 12-21, 12-23

14-4

Part Number

Page

10719267........................4-23 10719414.... 8-19, 8-21, 8-25, 9-51 10719472................ 4-4, 4-10 10719473........................8-19 10719736.............. 3-11, 3-13 10719890........................8-21 10719891........................8-25 10720365........................3-23 10720431................ 2-9, 2-13 10720460........................8-21 10720467........................8-11 10720469..........................8-9 10720485..........................8-3 107204964-5, 4-11, 4-19, 8-5, 8-11, 12-5, 12-7 10720857........................8-25 10720979........................9-49 10721439..........................2-3 10721556........................3-17 10721557........................3-17 10721617........................3-23 10721914........................8-27 10721981..........................8-9 10723217................ 4-5, 4-11 10723222................ 4-5, 4-11 10723343......................12-23 10723778......................12-21 10723788......................12-21 10723848.............. 8-15, 9-49 10723862........................8-21 10723866..........................8-7 10724305........................4-19 10724306........................4-19 10724612........................8-21 10724624........................8-19 10724641........................8-21 10724679........................8-25 10724981........................9-37 10725239........................8-27 10725290......................12-25 10725297......................12-21 10725302........................3-13 10725464........................6-19 10725684........................8-19 10725687..........................8-3 10725691..........................7-5 10726099.............. 8-23, 8-25 10726312........................4-19 10726324........................3-23 10726600........................2-17 10727123........................8-19 10727151........................8-27 10727185........................8-25 10727310 2-3, 2-9, 2-13, 2-17 10727322.............. 3-11, 3-13 10727327........................3-17 10727404..........................8-9 10727600......... 10-13, 12-10,

Part Number

Page

12-14, 12-17, 12-19 10727667 ....................... 8-23 10727770 ....................... 3-17 10727809 ....................... 9-49 10727810 ....................... 9-37 10727827 ....................... 9-11 10727829 ......................... 6-3 10727933 .............. 9-35, 9-45 10727936 ....................... 9-51 10727971 ....................... 3-23 10727980 ....................... 9-53 10728200 ......................... 8-9 10728503 ....................... 3-23 10728504 ....................... 3-23 10728616 .............. 8-19, 8-23 10728704 ....................... 6-17 10728734 ................ 4-4, 4-10 10728819 ....................... 9-49 10728823 ....................... 8-27 10728873 ....................... 9-49 10728957 ....................... 9-41 10729100 ....................... 8-19 10729122 ....................... 9-43 10729155 ....................... 8-21 10729156 ....................... 8-15 10729167 ....................... 8-25 10729317 ....................... 9-49 10729694 ....................... 10-9 10729947 ...........9-3, 9-7, 9-9 10729956 ....................... 8-15 10730177 ......................... 8-3 10730418 ....................... 9-49 10730444 ....................... 9-11 10730518 ................ 3-5, 3-21 10730584 ....................... 8-15 10730797 .......... 12-17, 12-19 10730798 .......... 12-17, 12-19 10730799 .......... 12-10, 12-14 10730800 .......... 12-10, 12-14 10730927 ....................... 9-11 10731059 ......................... 8-7 10731407 ......................... 7-5 10731444 ......................... 7-5 10731462 .................. 7-3, 7-5 10731463 ......................... 7-5 10731464 ......................... 7-5 10731472 ......................... 7-3 10731473 ......................... 7-3 10731474 ......................... 7-3 10731475 ......................... 7-3 10731477 ......................... 7-3 10731481 ......................... 7-3 10731482 ......................... 7-3 10731483 ......................... 7-3 10731486 ......................... 7-3 10731488 ......................... 7-3 10731489 ......................... 7-3 10731556 ....................... 9-43

1044C-54 Series II

Part Number

Page

10731598......................... 7-3 10731709.............. 5-67, 5-69 10731744....................... 5-49 10731845..... 5-55, 5-57, 5-61 10731949.............. 5-16, 5-36 10731959....................... 5-63 10732071....................... 5-65 10732072....................... 5-65 10732201.................. 7-3, 7-5 10732202.................. 7-3, 7-5 10732203......................... 7-3 10732204......................... 7-3 10732205......................... 7-3 10732206......................... 7-3 10732207......................... 7-5 10732208......................... 7-5 10732210......................... 7-5 10732211......................... 7-5 10732212......................... 7-5 10732213......................... 7-5 10732214......................... 7-5 10732215......................... 7-5 10732238..................... 12-25 10732242..................... 12-23 10732311..................... 12-23 10732321..................... 12-23 10732332..................... 12-23 10732340..................... 12-25 10732355..................... 12-25 10732356..................... 12-25 10732360..................... 12-25 10732371..................... 12-25 10732416....................... 8-21 10732420....................... 4-19 10732543......................... 7-5 10732544......................... 7-5 10732545......................... 7-5 10732546......................... 7-5 10732547......................... 7-5 10732548......................... 7-5 10732549......................... 7-5 10732551......................... 6-7 10732554......................... 6-7 10732555......................... 6-7 10732556......................... 6-7 10732558......................... 6-7 10732575....................... 6-17 10732578......................... 7-3 10732579S ...................... 1-4 10732689... 1-3, 1-7, 2-3, 2-9, 2-13, 2-17, 2-19, 3-5, 3-11, 3-13, 3-19, 3-21, 3-23 10732693......................... 7-3 10732697....................... 4-25 10732927....................... 9-23 10732928....................... 9-23 10732929....................... 9-23 10732930....................... 9-23

31200069

PART NUMBER INDEX Part Number

Page

10732931 ....................... 9-23 10732958 ......................... 6-3 10732961 ................4-5, 4-11 10732982 ....................... 4-25 10733052 ....................... 8-21 10733094 ......................... 7-3 10733095 ......................... 7-3 10733122 ......................... 7-7 10733152 ......................... 6-3 10733168 ......................... 7-5 10733799 ..................... 12-23 10740075 ............ 10-9, 12-29 10740135 ....................... 9-53 10740467 ....................... 9-53 10740490 9-3, 9-7, 9-9, 9-15, 9-47 10740491 ....................... 9-11 10740662 .....9-35, 9-45, 9-51 10791533 ....................... 6-13 10791534 ....................... 6-13 10791577 ......................... 6-7 10791579 ......................... 6-7 10791581 ......................... 6-7 10791583 ......................... 6-7 10791584 ......................... 6-7 10791585 ......................... 6-7 10791586 ......................... 6-7 10791588 ......................... 6-7 10791589 ......................... 6-7 10791598 ......................... 6-7 10791599 ......................... 6-7 10791600 ......................... 6-7 10791601 ......................... 6-7 10791764 ....................... 9-53 10791765 ....................... 9-53 10791776 ....................... 9-23 10791777 ....................... 9-23 10791778 ....................... 9-23 10791781 ....................... 9-23 10791782 ....................... 9-21 10791783 ....................... 9-23 10791784 ....................... 9-23 10791791 ....................... 9-29 10791795 ....................... 9-29 10791798 ....................... 9-29 10791805 ....................... 9-27 10791807 ....................... 9-27 10791946 ....................... 9-43 10791947 ....................... 9-43 10791952 ....................... 9-43 10836509 .........12-10, 12-14, 12-17, 12-19 10836512 ....................... 6-17 10836546 ....................... 9-23 10836590 ....................... 3-21 10836591 ....................... 8-19 10836804 ....................... 6-17 10836805 ....................... 6-17 10837005 ....................... 9-45

31200069

Part Number

Page

10837010....................... 9-45 10837011....................... 9-45 10837014....................... 9-45 10837050..................... 12-21 10837051..................... 12-21 10837053....................... 8-19 10837080......................... 7-9 10837113......................... 6-3 10837117....................... 9-37 10837118....................... 9-37 10837120....................... 9-37 10837141.. 12-3, 12-5, 12-10, 12-14 10837142.. 12-3, 12-5, 12-10, 12-14 10837143....................... 9-13 10837150......................... 8-7 10837151......................... 8-7 10837166....................... 8-27 10837173....................... 8-27 10837175....................... 8-19 10837186......................... 8-5 10837189......................... 8-5 10837194......................... 8-7 10837195......................... 8-7 10837241....................... 6-13 10837246....................... 9-51 10837248....................... 9-51 10837252....................... 8-23 10837261....................... 8-23 10837264....................... 8-11 10837289......................... 8-5 10837295....................... 8-21 10837299......................... 1-3 10837308.... 12-3, 12-5, 12-7, 12-10, 12-14 10837309.... 12-3, 12-5, 12-7, 12-10, 12-14, 12-17, 12-19 10837315....................... 3-11 10837318..... 12-3, 12-5, 12-7 10837352.............. 9-35, 9-45 10837353....................... 9-47 10837354....................... 9-47 10837355.............. 9-35, 9-45 10837356....................... 9-47 10837360....................... 9-47 10837361....................... 9-47 10837368..... 8-13, 8-15, 10-9 10837386..................... 12-27 10837389......................... 6-9 10837390......................... 6-7 10837391................ 6-9, 6-13 10837392......................... 6-9 10837393......................... 6-9 10837394................ 6-9, 6-13 10837395......................... 6-9 10837396......................... 6-9 10837397......................... 6-9

Part Number

Page

10837398 ................6-9, 6-13 10837399 ......................... 6-7 10837403 ....................... 6-13 10837405 ....................... 6-13 10837406 ....................... 6-13 10837407 ....................... 6-13 10837408 ....................... 6-13 10837409 ....................... 6-13 10837410 ....................... 6-13 10837411 ....................... 6-13 10837412 ....................... 6-13 10837413 ....................... 6-13 10837414 ....................... 6-13 10837415 ....................... 6-13 10837450 ....................... 9-15 10837465 ..........12-10, 12-14 10837475 ....................... 4-25 10837505 ....................... 8-21 10837507 ....................... 8-19 10837508 ....................... 8-25 10837513 ......................... 8-7 10837515 ....................... 8-23 10837516 ....................... 8-15 10837517 ....................... 3-13 10837519 ....................... 3-13 10837521 ......................... 8-5 10837522 ......................... 8-5 10837523 ..............3-11, 3-13 10837524 ....................... 8-21 10837535 ....................... 3-21 10837536 ....................... 8-21 10837537 ..............8-15, 8-21 10837552 ..................... 12-27 10837553 ..................... 12-27 10837571 ....................... 9-35 10837574 ......................... 8-7 10837575 ....................... 9-45 10837580 ....................... 9-45 10837604 ....................... 4-20 10837605 ......................... 8-3 10837606 ......................... 8-3 10837607 ....................... 8-21 10837610 ....................... 8-15 10837613 ....................... 8-15 10837614 ....................... 8-15 10837615 ....................... 8-15 10837619 ....................... 8-27 10837621 ....................... 8-19 10837622 ....................... 8-19 10837623 ....................... 8-19 10837629 ....................... 8-11 10837639 ....................... 8-21 10837645 ....................... 8-13 10837646 ....................... 8-13 10837649 ....................... 4-20 10837652 ..................... 12-21 10837684 ....................... 9-51 10837750 ....................... 4-25 10837753 ......................... 2-3

1044C-54 Series II

Part Number

Page

10837776 ................ 4-5, 4-11 10837794 ................ 3-5, 3-21 10837821 ....................... 8-27 10837863 ....... 3-5, 3-11, 3-13 10837864 ....................... 3-21 10837865 ....................... 3-17 10837866 ....................... 3-23 10837900 ....................... 9-21 10837901 ....................... 9-21 10837902 ....................... 9-21 10837904 ....................... 9-25 10837905 ....................... 9-25 10837906 ....................... 9-25 10837907 ....................... 9-23 10837909 ....................... 9-21 10837910 ....................... 9-21 10837915 ....................... 9-21 10837921 ....................... 9-21 10837923 ....................... 9-21 10837924 ....................... 9-25 10837925 ....................... 9-25 10837928 ....................... 9-27 10837929 ....................... 9-25 10837931 ....................... 9-27 10837932 ....................... 9-27 10837934 ....................... 9-29 10837935 ....................... 9-29 10837936 ....................... 9-27 10837937 ....................... 9-25 10837938 ....................... 9-27 10837939 ....................... 9-29 10837941 ....................... 9-25 10837944 ....................... 9-27 10837948 ....................... 9-27 10837950 ....................... 9-27 10837952 ....................... 9-29 10837953 ....................... 9-21 10837954 ....................... 9-29 10837955 ....................... 9-29 10837956 ....................... 9-29 10837957 ....................... 9-29 10837960 ....................... 9-25 10837961 ....................... 9-25 10837962 ....................... 9-25 10837963 ....................... 9-25 10837964 ....................... 9-25 10837965 ....................... 9-25 10839176 ....................... 6-11 10839177 ....................... 6-11 10866136 ................ 3-5, 3-21 10866416 ....................... 9-39 10866446 ..................... 10-13 10866706 ....................... 8-15 10866708 ....................... 8-15 10866709 ....................... 8-21 10866716 ....................... 8-15 10866717 ......................... 8-9 10866820 ..................... 10-15 10866827 ..................... 10-15

14-5

PART NUMBER INDEX Part Number

Page

10866828 ..................... 10-15 10866829 ..................... 10-15 10866830 ..................... 10-13 10866835 ....................... 2-21 10867150 ....................... 6-11 10867159 ..................... 10-15 10867162 ....................... 9-45 10867163 ....................... 9-45 10867164 ....................... 9-45 10867165 ....................... 9-45 10867166 ....................... 9-47 10867167 ....................... 9-47 10867168 ....................... 9-47 10867169 ....................... 9-47 10867170 ....................... 9-47 10867171 ....................... 9-47 10867173 ..................... 10-15 10867571 ....................... 10-9 10867583 ......................... 3-9 10867584 ......................... 3-9 10868086 ....................... 9-47 10868104 .................. 8-5, 8-9 10868902 ....................... 9-45 1100034 ......................... 9-45 1100035 ......................... 9-45 1100341 ......................... 9-39 1100343 ......................... 9-39 1100368 ......................... 2-17 1100369 ......................... 2-13 1100370 ........................... 2-9 1100371 ........................... 2-3 1100379 .................... 8-5, 8-9 1100382 ......................... 6-13 1100417 .................. 2-9, 2-19 1100439 ......................... 3-11 1100469 ......................... 3-11 1100532 ........................... 3-7 1100778 ......................... 9-37 11009060 .............. 3-21, 3-23 11009080 ....... 3-5, 3-19, 3-21 11009100 ....................... 3-23 1100963 ......................... 9-41 1100987 ......................... 9-41 1100988 ......................... 9-41 1100989 ......................... 9-41 1100990 .................... 8-5, 8-9 1101071 ......................... 6-13 1101083 ......................... 4-19 1101132 ......................... 2-19 1101202 ......................... 6-17 1101203 ......................... 6-17 1101312 ......................... 4-23 1101313 ......................... 4-23 1101435 ........................... 3-9 1101505 .................... 8-5, 8-9 1101510 ........................... 8-9 1101511 ........................... 8-5 1101513 .................... 8-5, 8-9 1101518 .................... 8-5, 8-9

14-6

Part Number

Page

1101522..........................2-13 11016130........................3-23 11016150........................3-21 1101674............................2-9 1101704............................1-7 1101780....... 10-3, 10-5, 10-7 1101844............ 12-10, 12-14 1101845........................12-10 1101846............ 12-10, 12-14 1101853........................12-10 1101857................ 10-3, 10-5 1101888..........................9-49 1102015..........................9-15 1102016..........................9-15 1102018..........................9-13 1102019..........................9-13 1102022..........................9-13 1102023..........................8-16 1102025..........................9-47 1102026..........................8-16 1102027..........................9-33 1102050..........................9-45 1102051..........................9-45 1102074.................... 8-5, 8-9 11047270........................3-23 11129100........................3-23 11133050........................3-21 11143030........................3-23 11143040........................3-21 111601103-5, 3-19, 3-21, 3-23 11160140................ 3-5, 3-21 11170040........................3-23 11261060........................3-21 11486100........................3-23 11894070........................3-23 1319210................ 5-21, 5-41 1319229..........................5-47 1319333..........................5-28 1319334..........................5-28 1319335..........................5-28 1319336..........................5-28 1319337..........................5-28 1319338..........................5-28 1319339..........................5-28 1319340..........................5-28 1319341..........................5-28 1319342..........................5-28 1319343..........................5-28 1319344..........................5-28 1319345..........................5-28 1319346..........................5-28 1319347..........................5-28 1319348..........................5-28 1319349..........................5-28 1319350..........................5-28 1319351..........................5-28 1319352..........................5-28 1319353..........................5-28 1319354..........................5-27

Part Number

Page

1319355 ......................... 5-27 1319356 ......................... 5-27 1319357 ......................... 5-27 1319358 ......................... 5-27 1319359 ......................... 5-27 1319360 ......................... 5-27 1319361 ......................... 5-27 1319362 ......................... 5-27 1319363 ......................... 5-27 1319364 ......................... 5-27 1319365 ......................... 5-27 1319366 ......................... 5-27 1319367 ......................... 5-27 1319369 ......................... 5-27 1319370 ......................... 5-27 1319371 ......................... 5-27 1319372 ......................... 5-27 1319373 ......................... 5-27 1319374 ......................... 5-27 1319375 ......................... 5-27 1319376 ......................... 5-27 1319377 ......................... 5-27 1319378 ......................... 5-27 1319379 ......................... 5-27 1319380 ......................... 5-27 1319381 ......................... 5-27 1319382 ......................... 5-27 1319383 ......................... 5-27 1319384 ......................... 5-27 1319385 ......................... 5-27 1319386 ......................... 5-27 1319387 ......................... 5-27 1319388 ......................... 5-27 1319389 ......................... 5-27 1319390 ......................... 5-27 1319391 ......................... 5-27 1319392 ......................... 5-27 1319393 ......................... 5-27 1319394 ......................... 5-27 1319395 ......................... 5-27 1319396 ......................... 5-27 1319397 ......................... 5-27 1319398 ......................... 5-28 1319399 ......................... 5-28 1319400 ......................... 5-28 1319401 ......................... 5-28 1319402 ......................... 5-28 1319406 ......................... 5-27 1319412 ......................... 5-31 1319414 ......................... 5-31 1319415 ................ 5-11, 5-31 1319423 ................ 5-13, 5-33 13194255-13, 5-15, 5-33, 5-35 1319429 ................ 5-13, 5-33 1319431 ................ 5-15, 5-35 1319433 ................ 5-13, 5-33 1319436 ................ 5-13, 5-33 1319439 ................ 5-13, 5-33 1319440 ................ 5-13, 5-33

1044C-54 Series II

Part Number

Page

1319441................ 5-13, 5-33 1319444................ 5-27, 5-41 1319445................ 5-21, 5-41 1319447................ 5-21, 5-41 1319448......................... 5-41 1319449......................... 5-41 1319450......................... 5-41 1319451......................... 5-41 1319452......................... 5-41 1319453......................... 5-41 1319454......................... 5-41 1319455......................... 5-41 1319456......................... 5-41 1319457......................... 5-41 1319458......................... 5-41 1319459......................... 5-41 1319460......................... 5-41 1319461......................... 5-41 1319462................ 5-21, 5-41 1319463......................... 5-41 1319464................ 5-21, 5-41 1319472................ 5-21, 5-41 1319475................ 5-21, 5-41 1319476......................... 5-41 1319477................ 5-21, 5-42 1319483......................... 5-45 1319484......................... 5-45 1319485......................... 5-45 1319491................ 5-15, 5-35 1319496................ 5-16, 5-36 1319497................ 5-16, 5-36 1319499................ 5-16, 5-36 1319500................ 5-16, 5-36 1319501................ 5-16, 5-36 1319502................ 5-16, 5-36 1319504................ 5-16, 5-36 1319505................ 5-16, 5-36 1319506...... 5-13, 5-15, 5-23, 5-33, 5-35, 5-45 1319510................ 5-15, 5-35 1319511................ 5-15, 5-35 1319512................ 5-15, 5-35 1319513................ 5-15, 5-35 1319514................ 5-15, 5-35 1319515................ 5-15, 5-35 1319516................ 5-15, 5-35 1319517................ 5-15, 5-35 1319518................ 5-15, 5-35 1319519................ 5-15, 5-35 1319520................ 5-15, 5-35 1319521................ 5-15, 5-35 1319522................ 5-15, 5-35 1319523................ 5-15, 5-35 1319524................ 5-15, 5-35 1319525................ 5-15, 5-35 1319526................ 5-15, 5-35 1319527................ 5-15, 5-35 1319529................ 5-15, 5-35 1319530................ 5-15, 5-35

31200069

PART NUMBER INDEX Part Number

Page

1319531 ................ 5-15, 5-35 1319532 ................ 5-15, 5-35 1319533 ................ 5-15, 5-35 1319534 ................ 5-15, 5-35 1319535 ................ 5-15, 5-35 1319536 ................ 5-15, 5-35 1319537 ................ 5-15, 5-35 1319538 ................ 5-15, 5-35 1319539 ................ 5-15, 5-35 1319540 ................ 5-15, 5-35 1319541 ................ 5-15, 5-35 1319542 ................ 5-15, 5-35 1319543 ................ 5-15, 5-35 1319545 ................ 5-15, 5-35 1319558 ......................... 5-47 1319563 ......................... 5-47 1319566 ......................... 5-47 1319571 ......................... 5-49 1319572 ......................... 5-49 1319573 ......................... 5-49 1319576 ......................... 5-49 1319578 ......................... 5-49 1319581 ................ 5-49, 5-71 1319585 ................ 5-49, 5-71 1319590 ......................... 5-49 1319591 ......................... 5-55 1319595 ......5-51, 5-53, 5-55, 5-57, 5-59, 5-61 1319596 .......5-55, 5-57, 5-61 1319600 ......5-51, 5-53, 5-55, 5-57, 5-59, 5-61 1319601 ......5-51, 5-53, 5-55, 5-57, 5-59, 5-61 1319602 ......5-51, 5-53, 5-55, 5-57, 5-59, 5-61 1319603 ......5-51, 5-53, 5-55, 5-57, 5-59, 5-61 1319604 ......5-51, 5-53, 5-55, 5-57, 5-59, 5-61 1319606 .......5-55, 5-57, 5-61 1319607 ......................... 5-55 1319608 ................ 5-53, 5-55 1319614 ......................... 5-57 1319615 .......5-51, 5-57, 5-61 1319617 .......5-51, 5-53, 5-59 1319618 .......5-51, 5-53, 5-59 1319619 ......................... 5-59 1319620 .......5-51, 5-53, 5-59 1319621 .......5-51, 5-53, 5-59 1319622 .......5-51, 5-53, 5-59 1319623 .......5-51, 5-53, 5-59 1319624 .......5-51, 5-53, 5-59 1319625 .......5-51, 5-53, 5-59 1319626 .......5-51, 5-53, 5-59 1319627 .......5-51, 5-53, 5-59 1319635 ......................... 5-61 1319636 .......5-51, 5-53, 5-61 1319638 ................ 5-51, 5-53 1319641 ......................... 5-63

31200069

Part Number

Page

1319642......................... 5-63 1319646......................... 5-63 1319647......................... 5-63 1319648......................... 5-63 1319649......................... 5-63 1319652......................... 5-65 1319661................ 5-65, 5-67 1319666....... 5-16, 5-19, 5-36 1319670................ 5-67, 5-69 1319683......................... 5-67 1319684......................... 5-67 1319685......................... 5-67 1319686......................... 5-67 1319687......................... 5-67 1319688......................... 5-67 1319689......................... 5-67 1319693......................... 5-67 1319694......................... 5-67 1319705......................... 5-67 1319719......................... 5-71 1319720......................... 5-71 1319721......................... 5-71 1319722......................... 5-71 1319723......................... 5-71 1319726......................... 5-71 1320239........................... 4-5 1321148................ 5-13, 5-33 1321149......................... 9-19 1321150................ 5-16, 5-36 1321151................ 5-16, 5-36 1321152................ 5-16, 5-36 1321153................ 5-11, 5-31 1321154................ 5-11, 5-31 1321155................ 5-21, 5-41 1321157................ 5-21, 5-41 1321158................ 5-15, 5-35 1321159................ 5-15, 5-35 1321162................ 5-16, 5-36 1321163................ 5-16, 5-36 1321172......................... 5-39 1321174................ 5-16, 5-36 1321175......................... 5-21 1321178......................... 5-39 1321184................ 5-11, 5-31 1321185........................... 5-7 1321186........................... 5-7 1321187........................... 5-7 1321189........................... 5-7 1321190........................... 5-7 1321191......................... 5-23 1321194........................... 5-8 1321196........................... 5-7 1321197........................... 5-7 1321198........................... 5-7 1321199........................... 5-7 1321201........................... 5-8 1321202........................... 5-8 1321203........................... 5-8 1321204........................... 5-8

Part Number

Page

1321205 ......................... 5-23 1321206 ......................... 5-19 1321207 ......................... 5-19 1321208 ......................... 5-19 1321210 ........................... 5-8 1321211 ......................... 5-27 1321212 ........................... 5-8 1321213 ........................... 5-7 1321214 ......................... 5-23 1321215 ................5-11, 5-31 1321217 ......................... 5-11 1321218 ......................... 5-11 1321219 ......................... 5-11 1321220 ......................... 5-11 1321221 ......................... 5-11 1321225 ................5-11, 5-31 1321226 ......................... 5-42 1321228 ......................... 5-21 1321231 ......................... 5-45 1321232 ......................... 5-23 1321233 ......................... 5-23 1321237 ......................... 5-27 1321239 ......................... 5-41 1321242 ......................... 5-45 1321245 ......................... 5-41 1321246 ......................... 5-41 1321247 ......................... 5-45 1321248 ........................... 5-8 1321249 ......................... 5-21 1321250 ......................... 5-21 1321251 ......................... 5-21 1321254 ......................... 5-21 1321255 ......................... 5-23 1321256 ......................... 5-21 1321257 ......................... 5-21 1321258 ......................... 5-23 1321259 ......................... 5-31 1321260 ......................... 5-31 1321265 ......................... 5-65 14994040 ..............3-19, 3-21 14994050 ......................... 3-5 1684460 ........................... 9-7 1684461 ......................... 9-17 1701509 ......................... 3-27 1702773 ......................... 3-27 1702962 ......................... 11-4 1704277 ......................... 3-27 1704885 ......................... 3-27 1705687 ......................... 11-4 1705925 ......................... 11-4 1706100 ......................... 11-4 1706101 ......................... 11-4 1706103 ......................... 11-4 1706400 ......................... 11-4 1706502 ......................... 11-4 1706538 ......................... 11-4 1706540 ......................... 11-4 1706557 ......................... 11-4 1706568 ......................... 11-4

1044C-54 Series II

Part Number

Page

1706892 ......................... 3-27 1810003 ......................... 6-17 2000294 ......................... 4-15 2000381 ......................... 4-17 2080044 ......................... 3-27 2120185 ......................... 6-17 2180858 .................. 4-4, 4-10 2200221 ......................... 9-37 2200261 ......................... 2-13 2220221 ......................... 8-25 2220366 ......................... 8-21 2220371 ...... 3-11, 3-13, 8-13, 8-15, 8-19, 8-21, 8-23 2220373 ................ 8-11, 8-16 2220374 ....... 3-17, 8-11, 8-13 2220375 ......................... 8-15 2220408 ........... 4-4, 4-10, 8-3 22204158-15, 8-21, 8-25, 8-27 2220451 ..4-19, 8-3, 8-7, 9-49 2220466 ....... 8-15, 8-19, 8-25 22204725-5, 5-25, 8-13, 8-21, 8-27 22204738-15, 8-21, 8-23, 8-25 2220490 ......................... 8-19 2220493 ........................... 8-3 2220498 ......................... 4-19 2220500 ......... 8-7, 8-13, 8-19 2220501 3-5, 3-11, 3-13, 3-21 2220502 ......................... 8-16 2220518 ......................... 9-49 2220578 ........... 4-19, 8-3, 8-5 2220579 ......................... 3-23 2220582 ....... 8-13, 8-15, 8-21 2220596 ................ 8-11, 8-19 2220603 ......................... 8-21 2220605 ......................... 8-21 2220606 ....... 8-21, 8-23, 8-25 2220619 ................ 3-23, 8-27 2220628 ......... 3-23, 5-5, 5-25 2220635 ................ 8-16, 8-21 2220651 ......................... 8-16 2220654 ......................... 8-25 2220657 ................ 3-21, 8-19 2220682 ........................... 8-7 2220700 ........................... 8-7 2220775 ......................... 3-23 2220819 ................ 8-15, 8-23 2220855 ......................... 2-13 2220867 ......................... 9-47 2220881 ......................... 9-47 2220883 ......................... 9-47 2220885 ......................... 9-47 2220887 .................... 8-5, 8-9 2220899 ......................... 8-23 2220947 .................... 8-5, 8-9 2220999 ................ 8-15, 8-27 2221033 ......................... 8-15 22210348-15, 8-19, 8-25, 8-27

14-7

PART NUMBER INDEX Part Number

Page

2221050 ........................... 8-7 2221301 ......................... 2-13 2221302 ......................... 2-13 2230021 ......................... 8-27 2230024 ......................... 3-11 2230043 ................ 3-21, 8-19 2360719 ........................... 1-3 2540048 ....................... 10-11 2540049 ....................... 10-11 2600281 ......................... 3-27 2717042 ........................... 9-9 2717045 ........................... 9-5 2717046 ........................... 9-3 2717047 ......................... 9-11 2720546 ......................... 4-19 2720547 ......................... 4-19 2720550 .................. 4-4, 4-10 2750790 ......................... 8-19 2752474 ......................... 8-19 2752908 ................ 8-23, 8-25 2752983 ......................... 8-23 2753315 ......................... 8-19 2753476 ......................... 8-19 2754321 ......................... 8-19 2754331 ........................... 8-3 2754333 ......................... 8-25 2754334 ......................... 8-25 2754335 ......................... 8-25 2754411 ......................... 8-13 2754412 ......................... 8-13 2754413 ......................... 8-13 2754414 ......................... 8-13 2754547 ......................... 2-17 2902501 ......................... 6-23 2915065 .................. 4-6, 4-12 2915066 .................. 4-6, 4-12 2915171 ......................... 6-21 2915184 ......................... 10-3 2915193 ......................... 11-5 2940074 ......................... 3-27 31087930 ....................... 9-27 31200160 ....................... 3-27 3251813 ......................... 11-4 3271405 ... 12-7, 12-15, 12-19 3271501 .................. 4-4, 4-10 3271505 ................ 4-23, 7-11 3271601 ....................... 12-29 3272205 ........................... 1-7 3272601 ........................... 5-3 3282201 ........................... 1-3 3311001 ....................... 10-11 3311401 ....................... 10-11 3311405 .................. 4-5, 4-11 3311602 ......................... 4-23 3311705 ........................... 5-3 3312201 ........................... 1-7 3380578 ......................... 6-17 3380581 ......................... 7-11 3380583 ....................... 10-11

14-8

Part Number

Page

3423197............................1-3 3423213............................1-7 3460480.................. 4-4, 4-10 3520198..........................3-27 3575851............................1-7 3576433..........................10-5 3740067... 12-7, 12-15, 12-19 3740149........................10-13 3820020..........................3-27 3841203......... 2-3, 2-19, 2-21 3841708..........................2-21 3841709.................. 1-3, 2-17 3900370..........................7-11 3911012..........................6-17 3931012........................10-11 3931612..........................8-19 3931648.................. 4-4, 4-10 3980039..........................6-21 4040282..........................5-73 4100109..........................4-25 4105262............................2-4 4110252..........................3-17 4110412................ 3-15, 3-17 4110422................ 3-15, 3-17 4210020............................1-7 4210021............................1-7 4220248............................1-7 4220249............................1-7 4341019.................. 4-4, 4-10 4341020............................1-3 4341026............................1-3 4341059............................8-7 4360608..........................6-17 4461034... 12-7, 12-15, 12-19 4461035... 12-7, 12-15, 12-19 4520396..........................5-75 4520397..........................5-75 4520398..........................5-75 4520399..........................5-75 4520400..........................5-75 4520401..........................5-75 4520500..........................5-75 4520502..........................5-75 4540013..........................5-47 4569244..........................4-23 4569245..........................4-23 4711000........................10-11 47114004-5, 4-11, 7-11, 12-7, 12-15, 12-19 4711500......... 4-4, 4-10, 7-11 4711600................ 2-4, 12-29 4711700............................5-3 4712000............................1-7 4751400..... 3-27, 6-21, 10-11 4752000............................1-7 4761000..........................10-9 4761500.................. 4-5, 4-11 47616001-7, 8-13, 8-19, 12-29 4761800............................1-3

Part Number

Page

4762000 ........................... 1-7 4762200 ........................... 1-7 4791400 ....10-5, 12-7, 12-15, 12-19 4791600 ......................... 4-23 4792000 .................. 4-5, 4-11 48040 ............................... 3-3 48041 ............................... 3-5 48042 ............................... 3-3 48043 ............................... 3-5 48056 ............................. 3-19 48057 ............................. 3-21 48060 ............................. 3-23 4811900 .................. 4-4, 4-10 4812000 .................. 4-4, 4-10 4832100 .................. 4-5, 4-11 4846452 ......................... 3-27 4923232 ......................... 10-9 4923233 ....................... 10-13 4923243 ....................... 10-11 4923246 ....................... 10-11 4923247 ......................... 10-9 4923253 ....................... 10-13 4923407 ......................... 10-5 5251016 .................. 4-4, 4-10 63231 ............................. 4-19 70020171 ....................... 6-23 70020177 ....................... 6-23 70020178 ....................... 6-23 70020179 ....................... 6-23 70020180 ....................... 6-23 70020181 ....................... 6-23 70020182 ....................... 6-23 70020183 ....................... 6-24 70020184 ....................... 6-24 70020185 ....................... 6-24 70020408 .............. 5-16, 5-36 70020409 .............. 5-16, 5-36 70020413 .............. 5-19, 5-33 70020430 ....................... 5-63 70020431 ....................... 5-63 70020483 .............. 5-16, 5-36 70020484 .............. 5-16, 5-36 70020485 .............. 5-16, 5-36 70020486 .............. 5-16, 5-36 70020487 .............. 5-16, 5-36 70021111 ....................... 5-33 70021491 ....................... 4-17 70021492 ....................... 4-17 70021493 ....................... 4-17 70021553 ....................... 5-41 70021554 ....................... 5-41 70021573 ....................... 3-17 70021789 ....................... 5-21 70021790 ....................... 5-21 70021899 ....................... 4-17 7012998 ......................... 9-33 7017283 .... 9-3, 9-5, 9-7, 9-9, 9-11, 9-17

1044C-54 Series II

Part Number

Page

7022390......................... 9-47 7026479......................... 7-11 7026480......................... 7-11 7026481......................... 7-11 7026482......................... 7-11 7026483......................... 7-11 7026484......................... 7-11 7026485......................... 7-11 7026664................ 5-21, 5-41 7026726......................... 4-19 7026744......................... 5-47 7026745......................... 5-47 7026749......................... 5-47 7026758......................... 5-55 7026759......................... 5-55 7026760...... 5-51, 5-53, 5-55, 5-57, 5-59, 5-61 7026761...... 5-51, 5-53, 5-55, 5-57, 5-59, 5-61 7026794......................... 5-49 7026798......................... 6-21 7026799......................... 6-21 7026900......................... 6-21 7026901......................... 6-21 7026902......................... 6-21 7026905......................... 6-21 7026906......................... 6-21 7026911......................... 5-73 7026918................ 4-15, 4-17 7026919................ 4-15, 4-17 7026920................ 4-15, 4-17 7026921................ 4-15, 4-17 7026922................ 4-15, 4-17 7026923................ 4-15, 4-17 7026927................ 4-15, 4-17 7027211................ 5-13, 5-33 7027212......................... 5-19 7027217....... 5-16, 5-19, 5-36 7027219......................... 5-21 7027225......................... 5-11 7027230......................... 5-11 7028622........................... 9-9 7028967........................... 5-7 7028974......................... 5-28 7028976......................... 5-31 7028977................ 5-21, 5-41 7028979......................... 5-41 7029009......................... 5-47 7029010......................... 5-47 7029012................ 5-49, 5-71 7029013......................... 5-49 7029014......................... 5-49 7029015......................... 5-49 7029016......................... 5-49 7029017......................... 5-49 7029018......................... 5-49 7029019......................... 5-49 7029020......................... 5-51 7029021...... 5-51, 5-53, 5-57,

31200069

PART NUMBER INDEX Part Number

Page

5-59, 5-61 7029022 ......5-51, 5-53, 5-57, 5-59, 5-61 7029024 ......................... 5-53 7029025 ......................... 5-57 7029026 ......................... 5-59 7029027 ................ 5-59, 5-63 7029028 ......................... 5-61 7029029 ......................... 5-63 7029032 ......................... 5-63 7029034 ......................... 5-65 7029035 ......................... 5-65 7029036 ......................... 5-65 7029037 ................ 5-65, 5-67 7029038 ......................... 5-67 7029039 ......................... 5-67 7029040 ......................... 5-67 7029041 ......................... 5-67 7029042 ......................... 5-67 7029043 ......................... 5-67 7029044 ......................... 5-67 7029045 ......................... 5-67 7029046 ......................... 5-67 7029047 ......................... 5-67 7029048 ......................... 5-67 7029049 ......................... 5-67 7029050 ......................... 5-67 7029051 ......................... 5-67 7029052 ......................... 5-67 7029053 ......................... 5-67 7029054 ................ 5-67, 5-69 7029055 ......................... 5-67 7029056 ......................... 5-67 7029057 ......................... 5-67 7029058 ......................... 5-67 7029059 ......................... 5-67 7029060 ................ 5-67, 5-69 7029061 ................ 5-67, 5-69 7029062 ................ 5-67, 5-69 7029063 ......................... 5-67 7029064 ......................... 5-67 7029066 ................ 5-67, 5-69 7029067 ......................... 5-69 7029068 ......................... 5-69 7029069 ......................... 5-69 7029070 ......................... 5-69 7029071 ......................... 5-69 7029072 ......................... 5-69 7029073 ......................... 5-69 7029074 ......................... 5-71 7029079 ......................... 5-71 7029104 ......................... 5-19 7029130 ........................... 7-9 7029132 ........................... 9-3 7029133 ........................... 9-3 7029134 ........................... 9-3 7029135 .................... 9-3, 9-9 7029136 ........................... 9-3 7029140 ........................... 9-5

31200069

Part Number

Page

7029141........................... 9-5 7029142........................... 9-5 7029143........................... 9-5 7029144........................... 9-5 7029145........................... 9-5 7029146........................... 9-9 7029147........................... 9-9 7029148........................... 9-9 7029149.................. 9-7, 9-17 7029150........................... 9-7 7029151........................... 9-7 7029152.................. 9-7, 9-17 7029153.................. 9-7, 9-17 7029154........................... 9-7 7029155......................... 9-11 7029156......................... 9-11 7029157......................... 9-11 7029158......................... 9-11 7029159......................... 9-11 7029160......................... 9-11 7029161......................... 9-17 7029162......................... 9-17 7029163......................... 9-17 7029167......................... 9-13 7029168......................... 9-13 7029169......................... 9-13 7029170......................... 9-13 7029171................ 9-13, 9-15 7029172......................... 9-13 7029175......................... 9-15 7029176......................... 9-15 7029177......................... 9-15 7029178......................... 9-15 7029179......................... 9-15 7029180......................... 6-17 7029181......................... 6-17 7029182......................... 6-17 7029183......................... 6-17 7029184......................... 9-45 7029185......................... 9-31 7029186......................... 9-31 7029187......................... 9-31 7029188......................... 9-31 7029189......................... 9-31 7029190......................... 9-31 7029191......................... 9-31 7029192......................... 9-31 7029193......................... 9-31 7029194......................... 9-31 7029195......................... 9-31 7029196......................... 9-31 7029197......................... 9-31 7029198......................... 9-31 7029199......................... 9-31 7029200......................... 9-31 7029201......................... 9-31 7029202......................... 9-31 7029204......................... 9-31 7029205......................... 9-21

Part Number

Page

7029206 ......................... 9-21 7029210 ................4-15, 4-17 7029211 ................4-15, 4-17 7029212 ......................... 4-15 7029213 ......................... 4-19 7029214 ......................... 4-19 70295325-55, 5-57, 5-59, 5-63 70295335-55, 5-57, 5-59, 5-63 7029590 ........................... 3-7 7029591 ........................... 3-7 7029688 ........................... 3-7 7029690 ........................... 3-7 7029691 ........................... 3-7 7029692 ........................... 3-7 7029693 ........................... 3-7 7029694 ........................... 3-7 7029695 ........................... 3-7 7029696 ........................... 3-7 7029697 ........................... 3-7 7029698 ........................... 3-7 7029699 ........................... 3-7 7029700 ........................... 3-7 7029701 ........................... 3-7 7029702 ........................... 3-7 7029703 ........................... 3-7 7029704 ........................... 3-7 7029705 ........................... 3-7 7029706 ........................... 3-7 7029707 ........................... 3-7 7029708 ........................... 3-7 7029709 ........................... 3-7 7029710 ........................... 3-7 7029711 ........................... 3-7 7029712 ........................... 3-7 7029713 ........................... 3-7 7029714 ........................... 3-7 7029791 ......................... 9-47 7029793 ......................... 6-23 7029794 ......................... 6-23 7029795 ......................... 6-23 7029796 ......................... 6-23 7029797 ......................... 6-23 7029798 ......................... 6-23 7029799 ......................... 6-23 7029800 ......................... 6-23 7029801 ......................... 6-24 7029802 ......................... 6-24 7029803 ......................... 6-24 7029804 ......................... 6-24 7029805 ......................... 6-24 7029806 ......................... 6-24 7029807 ......................... 6-24 7029808 ......................... 6-24 7029809 ......................... 6-24 7029810 ......................... 6-24 7029913 ......................... 5-71 7029914 ......................... 5-71 7075611 ........................... 2-4 7139032 ..................2-9, 2-17

1044C-54 Series II

Part Number

Page

7139416 ........................... 2-3 72071980 ................ 4-5, 4-11 7301054 ......................... 5-75 7301379 ......................... 11-4 7301380 ......................... 11-4 7302188 ......................... 11-5 77363330 ....................... 9-45 77383154 ....................... 4-23 77383790 ....................... 4-23 80263012 ....................... 3-27 80304173 .............. 5-21, 5-41 80304214 ....................... 5-71 80304227 ....................... 5-23 80304394 ....................... 5-49 80304405 ..... 5-21, 5-41, 5-47 8033768 ......................... 9-33 8033769 ......................... 9-33 8034540 ......................... 9-29 8035346 ......................... 9-21 8035348 ......................... 9-21 8035350 ......................... 9-23 8035359 ......................... 9-25 8035362 ......................... 9-23 8035377 ......................... 9-23 8035381 ......................... 9-21 8035871 ........................... 5-7 8035872 ........................... 5-7 8035873 ........................... 5-7 8035874 ........................... 5-7 8035875 ........................... 5-7 8035876 ........................... 5-7 8035877 ........................... 5-7 8035878 ........................... 5-7 8035879 ........................... 5-7 8035881 ........................... 5-7 8035882 ........................... 5-7 8035883 ........................... 5-7 8035884 ........................... 5-7 8035885 ........................... 5-7 8035886 ........................... 5-7 8035887 ........................... 5-7 8035888 ........................... 5-7 8035889 ........................... 5-7 8035890 ........................... 5-7 8035891 ........................... 5-7 8035892 ........................... 5-7 8035893 ........................... 5-7 8035894 ........................... 5-7 8035895 ........................... 5-7 8035896 ........................... 5-7 8035897 ........................... 5-7 8035898 ........................... 5-7 8035899 ........................... 5-7 8035900 ........................... 5-7 8035901 ........................... 5-7 8035902 ........................... 5-7 8035903 ........................... 5-7 8035904 ........................... 5-7 8035905 ........................... 5-7

14-9

PART NUMBER INDEX Part Number

Page

8035906 ........................... 5-7 8035907 ........................... 5-7 8035908 ........................... 5-7 8035909 ........................... 5-8 8035910 ........................... 5-8 8035911 ........................... 5-8 8035912 ........................... 5-8 8035913 ........................... 5-8 8035914 ........................... 5-8 8035915 ........................... 5-8 8035916 ........................... 5-8 8035917 ........................... 5-8 8035918 ........................... 5-8 8035919 ........................... 5-8 8035920 ........................... 5-8 8035921 ........................... 5-8 8035923 ................ 5-11, 5-31 8035924 ......................... 5-13 8035925 ......................... 5-13 8035927 ................ 5-13, 5-33 8035933 ................ 5-13, 5-33 8035936 ................ 5-16, 5-36 8035939 ................ 5-16, 5-36 8035945 ................ 5-15, 5-35 8035946 ................ 5-15, 5-35 8035947 ................ 5-15, 5-35 8035948 ................ 5-15, 5-35 8035951 ................ 5-15, 5-35 8035958 ......................... 5-19 8035959 ......................... 5-21 8035960 ......................... 5-21 8035961 ......................... 5-21 8035962 ......................... 5-21 8035963 ......................... 5-21 8035964 ......................... 5-21 8035965 ......................... 5-21 8035966 ......................... 5-21 8035967 ......................... 5-21 8035968 ......................... 5-21 8035970 ......................... 5-21 8035971 ......................... 5-21 8035972 ......................... 5-21 8035973 ................ 5-21, 5-41 8035974 ......................... 5-21 8035977 ................ 5-23, 5-45 8035978 ......................... 9-19 8035980 ......................... 9-19 8035981 ......................... 9-19 8035982 ......................... 5-27 8035983 ......................... 5-27 8035984 ......................... 5-31 8035986 ......................... 5-33 8035987 ......................... 5-33 8035992 ......................... 5-41 8035993 ......................... 5-41 8035994 ......................... 5-41 8035995 ......................... 5-41 8035996 ......................... 5-41 8035997 ......................... 5-41

14-10

Part Number

Page

8035998..........................9-19 8036022..........................5-47 8036023..........................5-47 8036024..........................5-49 8036025..........................5-49 8036026..........................5-49 8036027..........................5-49 8036028..........................5-49 8036031..........................5-63 8036032..........................5-63 8036034..........................5-65 8036035..........................5-65 8036038..........................5-67 8036039..........................5-67 8036304................ 5-16, 5-36 8036305................ 5-16, 5-36 8036312................ 5-13, 5-33 8036313................ 5-13, 5-33 8036318..........................5-19 8036320..........................5-19 8036321..........................5-19 8036330..........................5-21 8036331...... 5-13, 5-15, 5-23, 5-33, 5-35, 5-45 8036338..........................5-41 8036414..........................5-45 8036417..........................5-13 8036419................ 5-13, 5-33 8036434................ 5-21, 5-41 8036439..........................9-19 8036440..........................9-19 8036444................ 5-15, 5-35 8036445................ 5-15, 5-35 8036447................ 5-15, 5-35 8036460..........................9-33 8036481..........................9-31 8036493..........................9-33 8036536........... 9-3, 9-9, 9-11 8036537........... 9-3, 9-9, 9-11 8036538........... 9-3, 9-9, 9-11 8036539............................9-3 8036540............................9-9 8036557.................. 9-7, 9-17 8036561............................9-5 8036562............................9-3 8036563..........................9-11 8036564..........................9-33 8036566..........................9-33 8036570..........................9-33 8036575...... 5-51, 5-53, 5-55, 5-57, 5-59, 5-61 8036606..........................5-33 8036752..........................5-31 8036753................ 5-11, 5-31 8036756................ 5-13, 5-33 8036757................ 5-13, 5-33 8036758................ 5-13, 5-33 8036759................ 5-13, 5-33 8036825.................. 9-7, 9-17

Part Number

Page

8036841 ........................... 5-7 8036848 ......................... 5-19 8036849 ......................... 5-19 8036852 ......................... 5-19 8036855 ......................... 5-19 8036856 ......................... 5-19 8036858 ......................... 5-19 8036859 ......................... 5-19 8036861 ......................... 5-19 8036862 ......................... 5-19 8036866 ......................... 5-21 8037088 ......................... 9-25 80373025 ................ 4-4, 4-10 80373094 ....................... 4-23 80374020 .............. 4-15, 4-17 80374031 .............. 4-15, 4-17 80374036 .............. 4-15, 4-17 80374047 .............. 4-15, 4-17 80374050 .............. 4-15, 4-17 80374054 .............. 4-15, 4-17 80374126 .............. 4-15, 4-17 80374154 .............. 4-15, 4-17 80383368 ....................... 4-19 80384373 ....................... 9-45 80474020 .............. 4-15, 4-17 8050001 2-3, 2-19, 5-5, 5-25, 9-5 80623016 ....................... 2-17 80673023 ....................... 4-11 8096D097..................... 12-19 8124138 ...........2-3, 2-9, 2-17 8127023 ........................... 2-9 8127029 ......................... 2-17 8127030 .................. 2-3, 2-13 8130647 ........................... 4-4 8180315 ......................... 4-19 82092118 ................ 4-4, 4-10 8223049 ......................... 6-17 8229235 ......................... 12-7 8270621 ......................... 10-5 8273029 ......................... 4-23 8273257 ......................... 4-23 8303784 .................. 4-5, 4-11 8305012 ......................... 12-3 8305626 ......................... 6-21 8305630 ................ 12-5, 12-7 8305643 ........................... 1-7 8305645 ........................... 2-4 8305647 ........................... 2-4 8305906 ........................... 6-3 8307007 .......12-3, 12-5, 12-7 8307028 ........................... 8-9 8307049 .................. 4-4, 4-10 8307106 ......................... 6-21 8307113 ........................... 2-4 8307221 .................. 4-5, 4-11 8307703 ........................... 1-7 8310474 ......................... 12-3 8310475 ........................... 1-7

1044C-54 Series II

Part Number

Page

8310647......................... 4-10 8382017................ 3-15, 3-17 8405009.................. 4-4, 4-10 8405102........................... 8-3 8405209.................. 4-5, 4-11 8406101.................. 4-4, 4-10 8406105........................... 8-9 8430032................ 8-16, 8-27 8430036................ 8-16, 8-27 8466306........................... 6-3 8500066....................... 12-19 8522012......... 2-9, 2-13, 2-17 8526035....................... 12-19 8630008......................... 9-33 8640017......................... 9-33 8642237........... 2-3, 2-9, 2-17 86883074................ 4-5, 4-11 8760268......................... 8-23 8770189....... 3-21, 8-19, 8-25 8786514......................... 5-75 8786572........................... 5-3 8786573........................... 5-3 88521005......................... 1-3 88551010......................... 1-3 88591206................ 4-4, 4-10 88662037......................... 8-7 8866625........................... 1-3 88711570................ 4-5, 4-11 90027473......................... 1-3 90028488....................... 4-25 90028660................ 4-4, 4-10 90207463........... 8-5, 8-7, 8-9 90554016......................... 3-7 90554018......................... 3-7 90554020......................... 3-7 90554042......................... 3-7 90554065......................... 3-7 91043084....................... 5-75 91081388................ 4-5, 4-11 91083128....................... 4-23 91083129....................... 4-23 91083216....................... 8-23 91083217......... 8-5, 8-9, 8-19 91083218................ 4-4, 4-10 91363215....................... 5-75 91364023....................... 4-23 91403244....................... 4-23 91403265................ 4-5, 4-11 91404085.............. 4-15, 4-17 91404086....................... 4-15 91404221.............. 4-15, 4-17 91404222.............. 4-15, 4-17 91404223.............. 4-15, 4-17 91404229.............. 4-15, 4-17 91404232.............. 4-15, 4-17 91404234.............. 4-15, 4-17 91404236.............. 4-15, 4-17 91404237.............. 4-15, 4-17 91404238..... 4-15, 4-17, 6-23

31200069

PART NUMBER INDEX Part Number

Page

Part Number

Page

Part Number

Page

Part Number

Page

91404242 .............. 4-15, 4-17 91404251 .............. 4-15, 4-17 91404253 .............. 4-15, 4-17 91404255 .............. 4-15, 4-17 91404256 .............. 4-15, 4-17 91404257 .............. 4-15, 4-17 91404258 .............. 4-15, 4-17 91404259 .............. 4-15, 4-17 91404262 .............. 4-15, 4-17 91404264 .............. 4-15, 4-17 91404267 .............. 4-15, 4-17 91404268 ....................... 4-15 91473027 ....................... 5-73 91473028 ....................... 5-73 91473151 ....................... 5-73 91474035 ....................... 5-73 91474506 .............. 4-15, 4-17 91474631 .............. 4-15, 4-17 91484028 ....................... 6-13 91534004 .............. 4-15, 4-17 91534005 .............. 4-15, 4-17 91543002 ....................... 5-75 91553057 ................4-4, 4-10 91554032 .............. 4-15, 4-17 91561291 ................4-5, 4-11 91563044 ....................... 7-11 91563122 ................4-5, 4-11 91563164 ....................... 6-21 91563209 ....................... 5-73

31200069

1044C-54 Series II

14-11

PART NUMBER INDEX Part Number

14-12

Page

Part Number

Page

Part Number

1044C-54 Series II

Page

Part Number

Page

31200069

JLG Industries, Inc. 1 JLG Drive McConnellsburg PA. 17233-9533 USA Phone: (717) 485-5161 Customer Support Toll Free: (877) 554-5438 Fax: (717) 485-6417

JLG Worldwide Locations JLG Industries (Australia) P.O. Box 5119 11 Bolwarra Road Port Macquarie N.S.W. 2444 Australia Phone: +61 265 811 111 Fax: +61 265 810 122

JLG Latino Americana Ltda.

Rua Eng. Carlos Stevenson, 80-Suite 71 13092-310 Campinas-SP Brazil Phone: +55 193 295 0407 Fax: +55 193 295 1025

JLG Industries (UK) Ltd Bentley House Bentley Avenue Middleton Greater Manchester M24 2GP England Phone: +44 (0)161 654 1000 Fax: +44 (0)161 654 1001

JLG France SAS Z.I. de Baulieu 47400 Fauillet France Phone: +33 (0)5 53 88 31 70 Fax: +33 (0)5 53 88 31 79

JLG Deutschland GmbH Max-Planck-Str. 21 D - 27721 Ritterhude-lhlpohl Germany Phone: +49 (0)421 69 350 20 Fax: +49 (0)421 69 350 45

JLG Equipment Services Ltd. Rm 1107 Landmark North 39 Lung Sum Avenue Sheung Shui N.T. Hong Kong Phone: +852 2639 5783 Fax: +852 2639 5797

JLG Industries (Italia) s.r.l.

Via Po. 22 20010 Pregnana Milanese - MI Italy Phone: +39 029 359 5210 Fax: +39 029 359 5845

JLG Europe B.V. Polaris Avenue 63 2132 JH Hoofddorp The Netherlands Phone: +31 (0)23 565 5665 Fax: +31 (0)23 557 2493

JLG Polska UI. Krolewska 00-060 Warsawa Poland Phone: +48 (0)914 320 245 Fax: +48 (0)914 358 200

JLG Industries (Scotland) Wright Business Centre 1 Lonmay Road Queenslie, Glasgow G33 4EL Scotland Phone: +44 (0)141 781 6700 Fax: +44 (0)141 773 1907

Plataformas Elevadoras JLG Iberica, S.L. Trapadella, 2 P.I. Castellbisbal Sur 08755Castellbisbal, Barcelona Spain Phone: +34 93 772 4 700 Fax: +34 93 771 1762

JLG Sverige AB Enkopingsvagen 150 Box 704 SE - 176 27 Jarfalla Sweden Phone: +46 (0)850 659 500 Fax: +46 (0)850 659 534