JCB SS700 Series Transmission Service Repair Manual - PDF DOWNLOAD

Service Manual JCB Drivetrain Systems Ltd Wrexham Industrial Estate WREXHAM United Kingdom LL13 9UF

General Information

1

Care & Safety

2

Routine Maintenance

3

Electrics

4

Transmission

5

NOTE All references in this manual to ‘Forward’ and ‘Reverse’ assume a front-mounted engine.

Tel: (01978) 661140 Fax: (01978) 661863

SS700 SERIES TRANSMISSION Publication No. 9803/9070 Issue 2

Section 1

General Information

Section 1

1-1

1-1

Unit Identification Synchro Shuttle Serial Plate The Synchro Shuttle serial number is stamped on a label which is mounted to the rear face of the unit.

1

When replacement parts are required, always ensure that the correct parts are obtained, e.g. in the case of gear replacements, always check the part number stamped on the gear, and the number of teeth.

2

When ordering replacement parts, quote the details on the serial plate shown.

3

It is essential that all gaskets and seals removed while dismantling, should be renewed on reassembly.

4

On reassembly care should be taken that all parts are correctly replaced since any component omitted or incorrectly assembled can lead to a complete failure.

5

Lubricants should comply with the recommended list as provided in this manual. It is important to adhere to the oil changing procedure.

6

It is advisable to lightly lubricate with a recommended lubricant, parts such as gears, shafts, thrust washers and oil seals during reassembly.

S401021

9803/9070

Issue 1

Section 3

Routine Maintenance

Section 3

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i

Contents

9803/9070

Page No.

Lubricants & Capacities

1-1

Transmission Oil Fill Procedure

1-1

JCB Drivetrain Dipstick Details

1-1

Lubricants - Health and Safety

1-2

Service Schedules

2-1

Synchro Shuttle Transmission Check Oil Level Change Oil & Clean Strainer Renew Filter

3-1 3-1 3-1

Issue 2

Section 3

Routine Maintenance

Section 3

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1-1

Lubricants & Capacities ITEM

CAPACITY

FLUID/LUBRICANT

INTERNATIONAL SPECIFICATION

Kuwait EL4117 SAE 10w Kuwait EL4118 SAE 30 Mobil ATF 210

Cat TO-4 Cat TO-4 ESP-M2C 33G Mobil HP222

†SS700 Gearbox (2WD) †SS700 Gearbox (4WD)

litres *13.0 *14.0

UK gal 2.9 3.1

US gal 3.43 3.70

Grease Points

--

--

--

Mobil HP222

Electrical Connections

--

--

--

As a corrosion and moisture inhibitor all exposed connections should be coated liberally with petroleum jelly.

NB. Petroleum jelly must NOT be used on sealed-type connectors.

†

Capacities shown with an asterisk are approximate total system and dependent on vehicle circuit. Use the maximum and minimum marks on dipstick when filling.

Transmission Oil Fill Procedure Note: When installing a transmission in a machine, whether new or in service, it is extremely important to follow the correct oil fill procedure to prevent internal damage to the transmission.

1

With the engine stopped, fill the transmission with specified transmission fluid to dipstick maximum mark (see Synchro Shuttle Transmission - Check Oil Level).

2

Start the engine and run slowly for a period not exceeding five minutes. This allows the oil to fill filter, pump, torque converter, oil cooler and hoses.

3

Stop the engine, wait approximately one minute. Recheck the oil level and fill to dipstick level.

JCB Drivetrain Dipstick Details X

Tube size 1” O/D x 16 S.W.G. ERW 1

Y Locknut and seal required for securing and sealing dipstick/filler tube - Part No. 155/10600 Filler tube must sit fully home in transmission casing counterbore.

A Note: Figures given below are for transmissions installed horizontally. Allowance may be needed if installed at an angle (Front to Rear). ITL should be consulted if transmission is to be inclined in vehicle chassis.

B A234630

Transmission Figures Dimension A Dimension B

9803/9070

63 mm (max) 88 mm (min)

X Seal Ferrule Y Male nut fitting 11/2 in Hex. A/F

Issue 2