JCB Mobile Platform G275QX, G330QX, G4000QX, G4400QX, G500QX, G5500QX, G6000QX Wiring Diagram Manual

Connection and Wiring Diagrams Introduction The wiring diagram sheets are numbered, for example ‘Sheet 3’ at the bottom right hand corner as shown on the example of part of a sheet at A. K Fig 65. ( T 141) Each sheet is divided into columns which are numbered 1 to 16 across the top of each sheet as shown at B.

B

D

Wires which continue from one sheet to another are terminated by numbers which indicate the sheet number and column number where you can find the continuation.

For example (4.15) at C indicates that you can find the continuation of the wire on sheet 4, column 15)

F

E EARTH LEAKAGE

C

H

Sheet 3

A T041960

Fig 65.

141

9811--4700-1

141

142

K Table 15. Component Key ( T 143)

A

B

G

C

Fig 66. Power Circuit

D

CP1 and CP2 Wiring Diagrams

E EARTH LEAKAGE

H

F

Sheet 3 T039900

Connection and Wiring Diagrams CP1 and CP2 Wiring Diagrams

9811--4700-1

142

143

Utilisation Output and Measuring Circuit

Generator Input

Coil

Safety Breaker

Earth Leakage Relay

Voltage and Current Input Reference

Earth Leakage CT

Connector X1

B

C

D

E

F

G

H

Table 15. Component Key Description

A

Item

Connection and Wiring Diagrams CP1 and CP2 Wiring Diagrams

9811--4700-1

143

144

9811--4700-1

K Table 16. Component Key ( T 145)

CONTROL MODULE (F)

A

H

CONNECTOR X2

C

K

L

CONNECTOR X3

J

D

DISPLAY MODULE (G)

CP2 only (M)

Annexe 2

CANBUS CONNECTION

Fig 67. Voltage and Current Inputs. External Control and Safety

B

T039910

Sheet 4

E

Connection and Wiring Diagrams CP1 and CP2 Wiring Diagrams

144

145

Voltage Input 0-500V

Current Input 1-5A

Voltage Input 0-500V

CANBUS Connection

Display Supply

Control Module

Display Module

Connector X2

Connector X3

Mains Input

CANBUS Output

Items within dashed line are for CP2 Only

B

C

D

E

F

G

H

J

K

L

M

Table 16. Component Key Description

A

Item

Connection and Wiring Diagrams CP1 and CP2 Wiring Diagrams

9811--4700-1

145

146

C

(P)

D

CONTROL MODULE

B

K Table 17. Component Key ( T 147)

A

E

9811--4700-1

G

H

J

Fig 68. Digital and Analogical Input

R

F

K

L

M

Sheet 5

N

T039920

Connection and Wiring Diagrams CP1 and CP2 Wiring Diagrams

146

147

Oil Pressure Gauge

Water Temperature Gauge

Configurable Analogical Input (optional)

Pick-up (optional)

Battery Charger Excitation

General Alarm

G

H

J

K

L

M

Engine Installation to Control Panel Connection

Fuel Level Gauge

F

R

Radiator Water Level

E

PHG6 Control Module

Emergency Stop

D

Engine Working

Fuel Reserve

C

P

Oil Pressure

B

N

Water Temperature

Table 17. Component Key Description

A

Item

Connection and Wiring Diagrams CP1 and CP2 Wiring Diagrams

9811--4700-1

147

148

9811--4700-1

INPUTS OR

(N)

CONTROL MODULE

B

K Table 18. Component Key ( T 149)

A

(H)

CONNECTOR X3

(P)

(L)

E

(K)

TO DISPLAY MODULE

D

F

(M)

CONNECTOR X1

G

(R)

COOLANT LEVEL SENSOR (IF FITTED)

NUMBER 1 OR COOLANT LEVEL SENSOR

Fig 69. Programmable Input and Output

C

Sheet 6

(J)

T039930

Connection and Wiring Diagrams CP1 and CP2 Wiring Diagrams

148

149

Programmable Output

PHG6 Control Module

Output Max 1 Amp

To Display Module

Connector X3

Connector X1

G

H

J

K

L

M

Coolant Level Sensor (option),

Programmable Input 1 or Coolant Level Sensor

F

R

Inhibition Start

E

External Connection

External Start

D

P

External Supply Output

C

Programmable Inputs or Engine Alarms

Safety Breaker

B

N

Programmable Input 2

Table 18. Component Key Description

A

Item

Connection and Wiring Diagrams CP1 and CP2 Wiring Diagrams

9811--4700-1

149

150

9811--4700-1

CONNECTOR X2

(P)

(K)

CONTROL MODULE

K Table 19. Component Key ( T 151)

CP2 only (T)

A

C

D

E

F

(S1)

(S)

CONTROL SELECTOR SWITCH

G

Fig 70. Output Activation and Switchboard Supply

(R)

FUEL TRANSFER PUMP or PREHEATING CONTROL

COOLANT LEVEL SENSOR (IF FITTED)

only (M)

B

H

Sheet 7 T039940

Connection and Wiring Diagrams CP1 and CP2 Wiring Diagrams

150

151

PHG6 Control Module

Connector X2

K

P

Items within dashed line are for CP2 Only

Measure Module Supply

H

Control Selector Switch

Positive Battery Input - Max 40 Amp

G

T

Start Control - Output Max 40 Amp

F

S1

Pre-heating Control - Output Max 40 Amp

E

Engine Installation to Control Panel Connection

Stop Control - Output Max 40 Amp

D

S

Fuel Transfer Pump or Pre-heating Control - Output Max 8 Amp

C

Coolant Level Sensor (if fitted)

Generator Set Contactor Control Output Max 8 Amp

B

R

Mains Contactor Control - Output Max 8 Amp

Table 19. Component Key Description

A

Item

Connection and Wiring Diagrams CP1 and CP2 Wiring Diagrams

9811--4700-1

151

152

B

C

D

K Table 20. Component Key ( T 153)

A

E

F OIL PRESSURE SWITCH

G

9811--4700-1

H

(S)

J

K

Fig 71. Panel - Engine Connection

COOLANT TEMP. SWITCH

L

M

N

P

Sheet 8

R

Connection and Wiring Diagrams CP1 and CP2 Wiring Diagrams

152

153

Coolant Temperature Switch

Fuel Reserve

Oil Pressure Gauge

Water Temperature Gauge

Pre-heating

Programmable Input 1

Programmable Input 2

G

H

J

K

L

M

N

Engine Installation to Control Panel Connection

Oil Pressure Switch

F

S

Battery Charger Activation

E

Fuel Level Gauge

Stop Control

D

Water Level Radiator

Start Control

C

R

Battery Positive

B

P

Battery Negative

Table 20. Component Key Description

A

Item

Connection and Wiring Diagrams CP1 and CP2 Wiring Diagrams

9811--4700-1

153

154

K Table 21. Component Key ( T 155)

A

9811--4700-1

Fig 72. Battery Charger and Preheating Resistance

E

TO CONNECTOR X2 (D)

B

F

C

Annexe

Connection and Wiring Diagrams CP1 and CP2 Wiring Diagrams

154

155

External Auxiliary Circuits Supply Input

Battery Charger

Engine Pre-heating Resistance

To Connector X2

Battery

Engine

B

C

D

E

F

Table 21. Component Key Description

A

Item

Connection and Wiring Diagrams CP1 and CP2 Wiring Diagrams

9811--4700-1

155

156

9811--4700-1

B

K Table 22. Component Key ( T 157)

M

CONNECTOR

INPUT MONITORING

A

N

C

D

E

Fig 73. Power Circuit

F

G GENERATOR MONITORING

ATP1 Wiring Diagrams

H

M

CONNECTOR

K

L

Sheet 3

J

Connection and Wiring Diagrams ATP1 Wiring Diagrams

156

157

Input Monitoring

Mains Line Input

Mains Contactor

Mechanical Interlock

Generator Set Contactor

Generator Line Input

Generator Monitoring

Utilisation Line

Diagram for the Following Voltages

Phase Conductor’s Section

Protection Conductor’s Section

Connector X1

Recommended Thermal and Magnetic Protection ‘not supplied’

B

C

D

E

F

G

H

J

K

L

M

N

Table 22. Component Key Description

A

Item

Connection and Wiring Diagrams ATP1 Wiring Diagrams

9811--4700-1

157

158

B

C

K Table 23. Component Key ( T 159)

A

E (L)

F

G

Fig 74. Checking and Measuring Circuit

ATP1 CONTROL MODULE PHR6

D

CONNECTOR X3

H

(N)

(M)

K

Sheet 4

ATP1 DISPLAY MODULE

J

T041920

Connection and Wiring Diagrams ATP1 Wiring Diagrams

9811--4700-1

158

159

Input Measure Mains Voltage

Input Measure Generator Voltage

Input Measure Mains Current

Mechanical Interlock

Manoeuvre Mains Contactor

Digital Outputs/Inputs

CANBUS

Module Supply

Module Supply

CANBUS

ATP1 Control Module - PHR6

ATP1 Display Module

Connector X3

B

C

D

E

F

G

H

J

K

L

M

N

Table 23. Component Key Description

A

Item

Connection and Wiring Diagrams ATP1 Wiring Diagrams

9811--4700-1

159

160

9811--4700-1

K Table 24. Component Key ( T 161)

Fig 75. Interconnection - Connection X3 Switchboard with Control Panel

F

C

D

E

B

A

T041930

Connection and Wiring Diagrams ATP1 Wiring Diagrams

160

161

Input Measure Mains Voltage

Input Measure Generator Voltage

Input Measure Mains Current

Mechanical Interlock

Manoeuvre Mains Contactor

Digital Outputs/Inputs

CANBUS

Module Supply

Module Supply

CANBUS

ATP1 Control Module - PHR6

ATP1 Display Module

Connector X3

B

C

D

E

F

G

H

J

K

L

M

N

Table 24. Component Key Description

A

Item

Connection and Wiring Diagrams ATP1 Wiring Diagrams

9811--4700-1

161

162

9811--4700-1

Generator Line Output

Connector X2

B

Table 25. Component Key Description

A

Item

Fig 76.

Socket Wiring - Rental Specification Only

(B)

CONNECTOR X2

(A)

T041940

GENERATOR LINE OUTP

Connection and Wiring Diagrams Socket Wiring - Rental Specification Only

162