Iseki SSM54 SSM60 SMM54 SRM54 FOR TM3265,3245,3215 [E4F] Operation & Service Manual

ISEKI MOWER DECKS

Operation & Service Manual MODELS:

SSM54 SSM60

SMM54 SRM54

FOR TM3265,3245,3215 [E4F]

ISEKI MOWER DECKS

INTRODUCTION Thank you very much for purchasing an ISEKI mower deck.

This operator’s manual provides the information necessary for operating and maintaining your mower deck safely and properly. The contents are mainly composed of the following two items: SAFETY INSTRUCTION:

Essential items which you should observe while operating the mower deck.

TECHNICAL INSTRUCTION: Items which are necessary to operate, adjust, and service the mower deck properly.

Every time you see the words and symbols shown below in the manual and on the safety decals, you must take note of their instructions and warning.

DANGER: This symbol together with the words DANGER indicates an imminently hazardous situation that, if not avoided, will result in VERY SERIOUS INJURY OR EVEN DEATH.

WARNING: This symbol together with the word WARNING indicates a potentially hazardous situation that, if not avoided, could result in SERIOUS INJURY OR EVEN DEATH.

CAUTION: This symbol together with the word CAUTION is used to indicate a potentially hazardous situation that, if not avoided, may result in MINOR INJURY.

IMPORTANT:

The word IMPORTANT is used to provide instructions or advice in order to let the mower deck provide the optimum performance.

NOTE: The word NOTE is used to indicate points of particular interest for more efficient and convenient repair or operation.

Before starting to operate the front mower for the first time, you should read this operation manual as well as TM3215,3245,3265 operation manual thoroughly and carefully until you are sufficiently familiar with the operation of the front mower in order to do jobs safely and properly. You are advised to refer to it from time to time to refresh your understanding of the front mower.

The manual should be kept in a handy place so you can refer to it when required.

The parts employed in this mower deck may be modified without notice for better performance and quality and for safety purposes, which may lead to some inconsistency found on your mower deck with the contents of this manual.

The front mower is designed to be used on well-kept lawns. Using the front mower in other places is not authorized. Besides, the manufacturer will not pay for any damage caused by unauthorized use and the risk is only borne by the user. Proper use of the front mower also implies that the user follows the operational, adjusting, and servicing instructions indicated in the operation manual.

When you have any question about your mower deck, you are always welcome to ask your dealers.

All information, illustrations, and specifications contained in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice.

1

SSM54, SSM60, SMM54 & SRM54

TABLE OF CONTENTS 3. Assemble the BRACKET/MID on TM tractor. .................................................... 30 4. Remove following parts before assembling BRACKET/REAR/RH and LINK/REAR. ....... 30 5. Assemble the BRACKET/REAR/RH. ........... 31 6. Assemble LINK/REAR with inserting shaft into the hole of BRACKET/REAR/RH. ......... 31 7. Assemble the NUT/ADJUST with LINK/REAR. ................................................. 32 8. Reassemble both LH & RH of check chains vice versa. .................................................... 32 9. Assemble the BRACKET/CYLINDER. ......... 33 10. Assemble the cylinder and adapter and arrange the hose. ....................................... 33 11. Assemble the ARM/MID. ............................ 35 12. Start the engine of tractor and check the movement of cylinder. ................................ 35 13. Assemble the parts for height adjustment system. ....................................................... 36 14. Adjust the height adjustment system, then assemble the PLATE/I/31X65. ................... 38 15. Detach the mid PTO cover from tractor, then assemble the BRACKET/COVER/MID. ..... 39 MATCHING MOWER DECK WITH TRACTOR .... 40 1. Install the mower deck onto tractor. ............. 40 2. Insert the pin of mower deck into the hole of ARM/MID...................................................... 40 3. Assemble the ARM/FRONT.......................... 41 4. Assemble the universal joint, and fix the chain....................................................... 41 5. Assemble the PLATE/COVER/MID. ............. 42 6. Start the engine of tractor, shift the auxiliary hydraulic lever to lift up the mower deck. ..... 42

TO OUR CUSTMER ................................................... 1 TABLE OF CONTENTS ............................................. 2 FOR SAFE OPERATION ........................................... 4 1. HOW TO BE A SAFE OPERATOR..................... 4 2. BEFORE STARTING THE TRACTOR ............... 5 3. OPERATION OF THE TRACTOR ...................... 7 4. OPERATION ON A SLOPE .............................. 10 5. MOUNTING AND DISMOUNTING OF THE MOWER DRIVE SHAFT .......................... 11 6. INSPECTION AND MAINTENANCE ................ 12 ● SAFETY LABELS.......................................... 14 GENERAL INFORMATION ...................................... 17 1. MACHINE INDENTIFICATION ......................... 17 SSM60-TM3265E4F/TM3245E4F .................... 18 SSM54-TM3265E4F/TM3245E4F .................... 18 SMM54-TM3265E4F/TM3245E4F ................... 18 SRM54-TM3265E4F/TM3245E4F ................... 18 SPECIFICATIONS.................................................... 19 SSM60-TM3265E4F/TM3245E4F .................... 19 SSM54-TM3265E4F/TM3245E4F .................... 20 SMM54-TM3265E4F/TM3245E4F ................... 21 SRM54-TM3265E4F/TM3245E4F ................... 22 NAME OF MAJOR COMPONENTS ........................ 23 SSM60-TM3265E4F/TM3245E4F .................... 23 SSM54-TM3265E4F/TM3245E4F .................... 24 SMM54-TM3265E4F/TM3245E4F ................... 25 SRM54-TM3265E4F/TM3245E4F ................... 26 ASSEMBLING INSTRUCTION ................................ 27 1. Take out the all parts from box, then confirm them with referring to the FIG. of packing parts list. ....................................................... 27 SSM60/54, SMM54-TM3265E4F (only deck differs) ......................................... 27 SSM60/54, SMM54-TM3245E4F (only deck differs) ......................................... 27 SRM54-TM3265E4F .................................... 28 SRM54-TM3245E4F .................................... 28 2. Assemble the BRACKET/FRONT on TM tractor. .................................................... 29

MOWER OPERATION ............................................. 44 1. BEFORE OPERATION..................................... 44 1.1. BEFORE OPERATION .............................. 45 1.2. CUTTING HEIGHT ADJUSTMENT............ 45 SSM60-TM3265E4F/TM3245E4F................ 45 SSM54-TM3265E4F/TM3245E4F................ 45 SMM54/SRM54 ............................................ 45 2. HEIGHT ADJUST SYSTEM ............................. 46 2.1. USAGE OF HEIGHT ADJUST SYSTEM ... 46 2.2. PRECAUTIONS FOR OPERATING HEIGHT ADJUST SYSTEM ....................... 46 3.1. STARTING MOWING OPERATION .............. 46

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ISEKI MOWER DECKS 3.2. STOPPING THE MOWER ......................... 47 3.3. EMERGENCY STOP ................................. 47 3.4. EFFICIENT MOWING ................................ 47 INSPECTION AND SERVICE OF EACH PART ...... 49 1. INSPECTION AND REPLACEMENT OF THE GEAR BOX....................................................... 49 2. INSPECTION AND REPLACEMENT OF THE DRIVE BELT..................................................... 50 3. INSPECTION AND REPLACEMENT OF THE BLADES ........................................................... 53 4. INSPECTION OF GAUGE WHEELS ............... 55 5. INSPECTION OF ROLLERS............................ 55 6. CLEANING UNDER THE BELT COVER.......... 55 LUBRICATION AND GREASING POINTS .............. 56 SSM60-TM3265E4F/TM3245E4F .................... 56 SSM54-TM3265E4F/TM3245E4F .................... 57 SMM54-TM3265E4F/TM3245E4F ................... 58 SRM54-TM3265E4F/TM3245E4F ................... 59 DISASSEMBLY AND REASSEMBLY...................... 60 GEAR BOX........................................................... 60 BACKLASH ADJUSTMENT ................................. 60 SSM60/54 SMM54 SRM54 .............................. 61 STORING OF THE MOWER DECK......................... 62 TROUBLESHOOTING ............................................. 63 PACKING PARTS LIST ........................................... 65 SSM60-TM3265E4F/TM3245E4F .................... 65 SSM54-TM3265E4F/TM3245E4F .................... 66 SMM54-TM3265E4F/TM3245E4F ................... 67 SRM54-TM3265E4F/TM3245E4F ................... 68

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SSM54, SSM60, SMM54 & SRM54

FOR SAFE OPERATION DANGER : Failure to observe the following safety instructions can result in serious injury or death. As the owner or operator of the tractor, you are responsible for preventing accidents or injuries.

1. HOW TO BE A SAFE OPERATOR 1.1. Follow all the safety signs on the tractor and all the manufacturer’s instructions before starting the tractor. If you do not, it may result in body injuries.

1.2. Pay attention to the caution labels on the tractor and mower deck and observe the instructions they give to avoid physical injuries.

1.3. Ensure that all operators are responsible individuals who have read the instructions or been fully trained on the safe operation of the tractor.

1.4. All operators should evaluate their health and ability to operate a tractor safely enough to protect them selves and others from serious injury.

Do not operate the tractor while you are under the influence of alcohol or drugs.

1.5. Understand how to properly and safely operate and maintain the tractor. Seek and obtain practical instruction on how to operate and maintain the tractor properly.

1.6. Be sure to use necessary protective devices such as headgear, safety glasses, safety shoes, ear plugs, gloves, etc.

1.7 Wear appropriate protective clothing and equipment when you are operating, adjusting, or servicing the tractor, such as safety glasses, long pants, substantial footwear, and ear protection.

Long hair, loose clothing, or jewellery can get tangled in moving parts.

1.8. Never permit the following persons to operate the tractor: - Persons not properly trained to operate the tractor - Persons who cannot understand the instructions mentioned in this operation manual and on the caution labels - Pregnant women - Children Local regulations may restrict the age of the operator.

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FOR SAFE OPERATION 1.9. Inspect the tractor periodically. If not, this may not only shorten the tractor’s service life but also make safe and efficient operation impossible.

1.10. Never use the tractor out of normal usage even if it is not mentioned at this operation manual.

2. BEFORE STARTING THE TRACTOR 2.1. Set up an operation plan with sufficient time allowance. A tight plan may result in unexpected accidents. Especially when operating the tractor under extremely hot, cold, or humid circumstances, set up an operation schedule or method which will ensure operational safety.

2.2. Mow only in daylight or good artificial light. Mowing in the dark may cause unexpected accidents.

2.3. Thoroughly inspect the mowig area and remove all objects from the mowing area that the tractor can throw, such as stones, toys, sticks, and wires, which may lead to serious accidents.

2.4 Ensure that there are no people or pets in the area where you will mow. Keep children out of the mowing area and under the watchful care of a responsible adult.

2.5. Do not operate the tractor unless the operator’s presence controls, safety switches, and guards are attached and functioning properly.

2.6. Start the engine from the operating or designated starting position.

2.7. Before starting the engine, make sure that everything is safe around the tractor and put the traction drive in neutral, set parking brake, and disengage the cutting unit(s). Otherwise, unexpected accidents may occur.

2.8. Start the engine with the starter switch only.

Never attempt to start the engine by shorting the terminals, or the tractor may move abruptly, and result in unexpected accidents.

2.9. Do not run the engine in an enclosed area where dangerous carbon monoxide fumes can collect.

Sufficient ventilation shoud be provided when starting the engine in an enclosed area.

2.10. Make sure of safety around the tractor and move slowly when starting. Abrupt starting may cause unexpected accidents.

2.11. Become familiar with the operation, particularly, the stopping of the tractor. You should be skilful enough to be able to stop the tractor at will.

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SSM54, SSM60, SMM54 & SRM54 2.12. Use only attachments and accessories approved by the manufacturer and install and operate them as directed.

2.13. When your tractor is equipped with an implement other than a standard mower deck, such as a collector, a cabin, etc., never fail to ask your dealers about machine balance. Always follow their advice.

2.14. Keep in mind that the operator or user is responsible for the accidents or hazards caused by the tractor to other people or their property.

2.15. Inspect the tractor for wear or damage. Replace any worn or damaged parts.

2.16. Especially before starting the mower, be sure to perform advised pre-operation inspections especially on the brakes and inspect visually to see that the blade and blade tightening nuts are not worn, damaged or loose. Replace worn or damaged blade and nuts as an assembly to preserve blade balance. Otherwise, poor braking or scattered broken blades may result, which is very dangerous.

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FOR SAFE OPERATION 3. OPERATION OF THE TRACTOR 3.1. When the tractor is running, stay away from the discharge opening, the cutting unit(s), and all moving parts.

3.2. During operation, never allow anyone, especially children, and animals to be in the vicinity of the tractor. Do not direct the discharge at anyone.

3.3. When you are working with co-workers, be sure to alert them by signalling before you take a new action.

3.4. When operating the tractor, you should be seated in the operator’s seat properly, hold the steering wheel by both hands, and look in the direction in which the tractor advances. Avoid looking a side or holding the steering wheel by one hand during operation.

3.5. Always be sure to operate the tractor from the driver’s seat with seat belt. Never attempt to get on or off the tractor while it is travelling.

3.6. Do not mow on wet grass. the tractor may slide.

3.7. Slow down before turning the tractor. Turning at high speed may cause the tractor to turn over.

3.8. Never attempt to depress the dif-lock pedal while turning around the tractor. Turning with the diflock on may cause the tractor to turn over.

3.9. Connect the independent brake pedal except necessary situation. Never operate the independendent brake pedal during travelling as this will cause the tractor to skid sideways or turn over. When stopping, be sure to use the master brake pedal.

3.10. Look down and behind you and ensure a clear path before you move the tractor backward.

3.11. Do not mow while moving backward unless it is absolutely necessary.

3.12. Never operate the tractor in terrain where there are ditches, holes, or steps easy to collapse. In such a place, the tractor could turn over or fall.

3.13. Before making access to moving parts, stop the engine, and keep your hands, feet, clothing, accessories and etc. away so as not to be caught in the moving parts of the tractor.

3.14. Be alert when you approach blind corners and objects that may obscure your vision. Watch for holes, ruts, or bumps. Tall grass can hide obstacles.

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SSM54, SSM60, SMM54 & SRM54 3.15. Never rest a foot on the brake pedal. If so, the brakes disc wear rapidly, which may lead to serious accidents.

3.16. Travelling set with the cruise lever should be restricted only to operations in specious, flat areas with an unobstructed view and used with the range shift lever always kept in the low speed position.

3.17. Never attempt to do the mowing operation without the discharge cover in place or with the cover left open.

3.18. Never attempt to operate without the drive shaft cover in place.

3.19. Do not attempt to adjust the cutting height while the engine is running.

3.20. Adjust the cutting height with the gauge wheels in accordance with the condition of the ground surface at the working site. Mowing on rough ground with low cutting height may cause the blades to hit soil or stones, which is very dangerous.

3.21. If you strike an object or if the tractor vibrates abnormally, stop the tractor immediately, wait for all moving parts to stop, and inspect the cutting unit(s). Make all repairs before you resume operation.

3.22. Be sure to keep the grass discharging part clean. A clogged discharging part may cause the discharge cover to open, resulting in scattering of grass and stones, which is very dangerous.

3.23. Never allow grass or leaves to accumulate around heated parts such as the engine and the muffler, or this may cause a fire.

3.24. Before moving the tractor to another place, be sure to stop the mower blades and lift up the mower deck. Otherwise, they may hit stones and scatter them around, which is very dangerous.

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FOR SAFE OPERATION 3.25. When driving over a levee tractor, stop the mower blades, lift up the mower deck, and move the tractor straight to the levee and make it climb over slowly. Avoid climbing over a levee too high, or the tractor may fall sideways or turn over.

3.26. Stop the cutting unit(s) when you are crossing gravel areas.

3.27. Watch for traffic when you are operating the tractor near a roadway or when crossing a roadway.

3.28. Never attempt to use the tractor to draw an implement or a trailer. It is not designed to draw a load.

3.29. Stay alert and stop the tractor if people or pets enter the area.

3.30. Do not carry passengers.

3.31. Never carry children, even when the cutting means are not moving. Children may fall off the tractor and become seriously injured or prevent you from operating the tractor safely.

Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the tractor.

3.32. Before stopping the engine, be sure to lower the mower deck onto the ground, apply the parking brakes, shift the range shift lever in neutral and turn the PTO switch to the OFF position.

3.33. Before leaving the operating position of the tractor for any reason, always do the following: - Stop the tractor on level ground.

- Stop the cutting unit(s), disengage PTO, and lower the attachment(s).

- Disengage the drive(s).

- Set the parking brake.

- Stop the engine and wait for all moving parts to stop.

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SSM54, SSM60, SMM54 & SRM54 4. OPERATION ON A SLOPE DANGER : Slopes are a major factor related to accidents with tractors, resulting in severe injuries.

We cannot recomend the tractor with mower deck be oparated on a slope. All slopes require extra caution; no slope is safe.

You can lose control of the tractor on a slope because of one of the following: - the wheels lack traction; you are driving the tractor too fast.

- you are not braking properly; the tractor type is not suited for the task.

- you are unaware of the ground conditions (especially slopes).

- you incorrectly hitch an attachment or distribute a load.

If the tractor has to be used on a slope, Never use it on a slope of more than “10° “. Even if using it on a slope of less than “10° “, be sure to abide by the foiiowing instructions.

A slope angle of 10° is specified with the tractors equipped with the attachments mentioned respectively.

- The tractor is not equipped with any attachments or a cabin.

- The tractor is equipped with a standard mower deck.

Grass catchers and other attachments can change the stability of the tractor. Follow the instructions for adding weight to improve the stability of the tractor.

When your tractor is equipped with an implement other than standard, such as a cabin, etc., never fail to ask your dealer about machine balance. Always follow their advice.

We recommend that you use a ROPS if you will operate the tractor on steep slopes. A ROPS consists of both a rollover protection device and a seat belt.

Always wear the seat belt with your ROPS; do not use the seat belt unless the rollover protection device is also properly installed.

4.1. Be sure to wear a helmet during operation.

4.2. If you feel uneasy operating your tractor on a slope, do not mow it.

4.3. Evaluate the terrain to determine what accessories and attachments you will need to be safe.

4.4. Do not mow near drop-offs, ditches, or embankments. You can tip the tractor over if a wheel is over the edge of a drop-off or if an edge caves in.

Uneven terrain can cause the tractor to overturn.

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FOR SAFE OPERATION 4.5. Never perform mowing operation on wet grass.

4.6. Be sure to shift the 4WD lever to the 4WD position.

4.7. Never use the cruise control during mowing operation.

4.8. Choose a low gear to prevent the need to stop or shift gears on a slope.

4.9. Avoid sudden starting and stopping.

4.10. Mow up and down a slope; do not mow across it.

4.11. Mow a slope by moving slowly. Do not suddenly change your speed or direction.

4.12. Do not turn on a slope unless it is necessary, and then, turn slowly downhill, if possible.

4.13. If the tyres lose traction, disengage the cutting unit(s) and proceed slowly, straight down the slope. Do not apply the brake on a tractor that is sliding down a slope. Engage the clutch slowly and always keep the tractor in gear, especially when travelling downhill.

4.14. Do not use the grass catcher(s) while you are mowing a steep slope.

4.15. Do not try to stabilize the tractor by putting your foot on the ground.

4.16. Avoid stopping the tractor on a slope.

5. MOUNTING AND DISMOUNTING OF THE MOWER DRIVE SHAFT The mower gear box is driven through a drive shaft with universal joints from the tractor. When connecting or disconnecting the shaft, follow the next instructions.

5.1. Lower the mower deck onto the ground, stop the engine, draw the engine key, and apply the parking brakes before mounting or dismounting the drive shaft.

5.2. Turn the PTO switch to the OFF position (N).

5.3. Make sure that the PTO shaft and mower blades stop completely.

5.4. The drive shaft should be mounted or dismounted at the tractor side. Never leave the shaft connected only at the mower side. If the PTO shaft be driven unexpectedly, the shaft will be swung around and damage the tractor or cause serious accidents.

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SSM54, SSM60, SMM54 & SRM54 6. INSPECTION AND MAINTENANCE 6.1. Never start the engine in a closed place. Exhaust fumes contain poisonous carbon monoxide, so sufficient ventilation should be provided when starting the engine indoors.

6.2. Be sure to wear safety glasses and gloves when servicing the tractor.

6.3. When servicing the tractor or mounting or dismounting the mower deck, please the tractor on lebel, hard ground.

6.4. Service the tractor in a place sufficiently illuminated, or darkness may cause unexpected accidents.

FIG. 1-1

6.5. Do not adjust or repair the tractor while the engine is running.

6.6. When servicing the tractor or mounting or dismounting the mower deck, stop the engine and remove the key (if applicable) to prevent someone from accidentally starting the engine and apply the parking brakes.

6.7. The engine, muffler, radiator, etc. are very hot just after operation, so wait until those heated parts cool down sufficiently to avoid burns.

6.8. Never remove the radiator cap while the engine is hot or running. Wait until the engine cools down and then relieve the radiator pressure by releasing the radiator cap. Carelessly pouring cooling water into the heated radiator can cause serious damage to the radiator and the engine. Careless removal of the radiator cap can cause serious injury because of superheated water vapor.

FIG. 1-2

6.9. Before servicing the tractor, be sure to turn the PTO switch to the OFF position( N ) and make sure that the mower blades have stopped completely. Rotating blades may cause serious accidents.

6.10. While adjusting the tractor, keep your fingers away from all pinch points.

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FOR SAFE OPERATION 6.11. When servicing the tractor, use proper tools.

Using makeshift tools may lead to injuries or poor service, which may result in unexpected accidents during operation.

6.12. When removing a tire, chock other tires and support the tractor securely. When installing tires, be sure to tighten the wheel nuts to the specified torque. Loose nuts may cause serious accidents.

6.13. The cutting means(s) are sharp and can cut you. Wrap the cutting means(s) or wear leather gloves when you service them. On the tractor with two or more cutting means, rotating one cutting means may cause the other cutting means(s) to rotate.

6.14. Never step on the mower deck, or the mower deck may be damaged or deformed, which may lead to breakdown or accidents.

6.15. The grass catcher components are subject to wear and damage, exposing you to moving parts or thrown objects. Frequently check and replace them with the manufacturer’s recommended parts when necessary.

FIG. 1-3

6.16. Be sure to reinstall the removed parts in place.

Never attempt to start the engine with any parts removed.

6.17. Never attempt unauthorized modification of the tractor as this could be very hazardous. Damaged or worn parts should be replaced with ISEKI genuine spare parts. Unauthorized parts may cause breakdown of the tractor, accidents, and ISEKI warranty to expire.

SSM60

6.18. Keep all fasteners tight, especially those that hold the cutting means(s).

6.19. Check that all safety devices are in place and operating properly.

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Parts code of blade

Punched ID

8654-306-006-10

I 8654 C

SSM54, SSM60, SMM54 & SRM54 ● SAFETY LABELS The following labels are stuck on the mower. You should of course read the safety instructions in the manual. But never fail to read the labels on the machine as well. Their respective code numbers are also mentioned below, so order replacements from your dealer if any of them are lost or damaged.

(4) Hot label (8595-901-007)

(1) Danger label (2500-901-014)

Stay clear of the hot surface.

Stay clear of the mower blades while the engine is running.

(5) Maintenance label (1593-901-015)

(2) Belt label (8595-901-006)

Shut off the engine and remove the starter key before performing maintenance or repair work.

Do not remove the safety covers while the engine is running.

(6) PTO label (Code No. 8654-901-002)

(3) Discharge label (8595-901-005)

WARNIG: RISK OF ENTANGLEMENT Stay clear of the PTO shaft while the engine is running.

Keep a safe distance from the mower.

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FOR SAFE OPERATION For TM3265/3245/3215 tractors SSM60-TM3265E4F SSM60-TM3245E4F

FIG. 1-4 SSM54-TM3265E4F SSM54-TM3245E4F

FIG. 1-5

15

SSM54, SSM60, SMM54 & SRM54 SMM54-TM3265E4F SMM54-TM3245E4F

FIG. 1-6 SRM54-TM3265E4F SRM54-TM3245E4F

FIG. 1-7

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GENERAL INFORMATION

GENERAL INFORMATION 1. MACHINE INDENTIFICATION Each mower is identified by means of model and serial numbers.

To ensure prompt, efficient service when ordering parts or requesting repairs from authorized ISEKI Dealer, record these numbers in the spaces provided.

Machine Model Number: Machine Serial Number: Date of Delivery: Dealer Name and Address:

Dealer Telephone Number: Dealer E-mail Address: Dealer Fax Number:

FIG. 2-1

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SSM54, SSM60, SMM54 & SRM54 The mower identification plate (1) is located on the right-hand side of the deck.

SMM54-TM3265E4F SMM54-TM3245E4F

SSM60-TM3265E4F SSM60-TM3245E4F

FIG. 2-2

FIG. 2-4

SSM54-TM3265E4F SSM54-TM3245E4F

SRM54-TM3265E4F SRM54-TM3245E4F

FIG. 2-5 FIG. 2-3

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SPECIFICATIONS

SPECIFICATIONS SSM60-TM3265E4F SSM60-TM3245E4F Model

SSM60-TM3265E4F

Suitable Machine

TM3265F

SSM60-TM3245E4F TM3245F (TM3215F)

TM3265FH

Type

Rotary Mower

Discharge Type

Side Discharge

Cutting Width

inch (mm)

60" (1524)

Number of Blades Dimension

TM3245FH (TM3215FH)

3

Overall Length

inch (mm)

39.2 (995)

Overall Width

inch (mm)

74.5 (1893)

Overall Height

inch (mm)

14.3 (364)

kg

165

Weight (Mower Deck + Linkage)

Dial Gauge

Cutting Heights Adjustment

(Adjustable in 7 stages by pin replecement) Cutting Heights

Gear Box

Input

Output

inch (mm)

1.2 (30)

inch (mm)

1.6 (40)

inch (mm)

2.0 (50)

inch (mm)

2.4 (60)

inch (mm)

2.8 (70)

inch (mm)

3.5 (90)

inch (mm)

4.7 (120)

(rated)

rpm

2113

2129

2113 (2032)

2129 (2047)

(max.)

rpm

2325

2342

2325 (2195)

2342 (2211)

(rated)

rpm

3184

3208

3184 (3061)

3208 (3084)

(max.)

rpm

3502

3529

3502 (3306)

3529 (3331)

Gear Ratio (Bevel Gear: In/Out) Blade Tip Velocity

Blade Length

1.51 (rated)

m/s

88.0

88.7

88.0 (84.6)

88.7 (85.3)

(max.)

m/s

96.8

97.6

96.8 (91.4)

97.6 (92.1)

inch (mm)

20.8 (528)

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SSM54, SSM60, SMM54 & SRM54 SSM54-TM3265E4F SSM54-TM3245E4F Model

SSM54-TM3265E4F

Suitable Machine

TM3265F

SSM54-TM3245E4F TM3245F (TM3215F)

TM3265FH

Type

Rotary Mower

Discharge Type

Side Discharge

Cutting Width

inch (mm)

54" (1369)

Number of Blades Dimension

TM3245FH (TM3215FH)

3

Overall Length

inch (mm)

36.6 (929)

Overall Width

inch (mm)

67.2 (1708)

Overall Height

inch (mm)

13.2 (335)

kg

145

Weight (Mower Deck + Linkage)

Dial Gauge

Cutting Heights Adjustment

(Adjustable in 7 stages by pin replecement) Cutting Heights

Gear Box

Input

Output

inch (mm)

1.2 (30)

inch (mm)

1.6 (40)

inch (mm)

2.0 (50)

inch (mm)

2.4 (60)

inch (mm)

2.8 (70)

inch (mm)

3.5 (90)

inch (mm)

4.7 (120)

(rated)

rpm

2113

2129

2113 (2032)

2129 (2047)

(max.)

rpm

2325

2342

2325 (2195)

2342 (2211)

(rated)

rpm

3593

3620

3953 (3455)

3620 (3481)

(max.)

rpm

3952

3982

3952 (3731)

3982 (3759)

Gear Ratio (Bevel Gear: In/Out) Blade Tip Velocity

Blade Length

1.7 (rated)

m/s

88.8

89.5

88.8 (85.4)

89.5 (86.0)

(max.)

m/s

97.7

98.4

97.7 (92.2)

98.4 (92.9)

inch (mm)

18.6 (472)

20

SPECIFICATIONS SMM54-TM3265E4F SMM54-TM3245E4F Model

SMM54-TM3265E4F

Suitable Machine

TM3265F

Type

TM3245F (TM3215F)

TM3265FH

TM3245FH (TM3215FH)

Rotary Mower

Discharge Type

Mulching

Cutting Width

inch (mm)

54" (1369)

Number of Blades Dimension

SMM54-TM3245E4F

3

Overall Length

inch (mm)

38.7 (983)

Overall Width

inch (mm)

57.0 (1449)

Overall Height

inch (mm)

13.0 (331)

kg

145

Weight (Mower Deck + Linkage)

Dial Gauge

Cutting Heights Adjustment

(Adjustable in 7 stages by pin replecement) Cutting Heights

Gear Box

Input

Output

inch (mm)

1.4 (35)

inch (mm)

1.8 (45)

inch (mm)

2.2 (55)

inch (mm)

2.6 (65)

inch (mm)

3.0 (75)

inch (mm)

3.8 (95)

inch (mm)

4.9 (125)

(rated)

rpm

2113

2129

2113 (2032)

2129 (2047)

(max.)

rpm

2325

2342

2325 (2195)

2342 (2211)

(rated)

rpm

3184

3208

3184 (3061)

3208 (3084)

(max.)

rpm

3502

3529

3502 (3306)

3529 (3331)

Gear Ratio (Bevel Gear: In/Out) Blade Tip Velocity

Blade Length

1.51 (rated)

m/s

80.0

80.6

80.0 (76.9)

80.6 (77.5)

(max.)

m/s

88.0

88.7

88.0 (83.1)

88.7 (83.7)

inch (mm)

18.9 (480)

21

SSM54, SSM60, SMM54 & SRM54 SRM54-TM3265E4F SRM54-TM3245E4F Model

SRM54-TM3265E4F

Suitable Machine

TM3265F

SRM54-TM3245E4F TM3245F (TM3215F)

TM3265FH

Type

Rotary Mower

Discharge Type

Rear Discharge

Cutting Width

inch (mm)

54" (1370)

Number of Blades Dimension

TM3245FH (TM3215FH)

3

Overall Length

inch (mm)

38.6 (981)

Overall Width

inch (mm)

57.1 (1450)

Overall Height

inch (mm)

13.2 (335)

kg

155

Weight (Mower Deck + Linkage)

Dial Gauge

Cutting Heights Adjustment

(Adjustable in 7 stages by pin replecement) Cutting Heights

Gear Box

Input

Output

inch (mm)

1.4 (35)

inch (mm)

1.8 (45)

inch (mm)

2.2 (55)

inch (mm)

2.6 (65)

inch (mm)

3.0 (75)

inch (mm)

3.7 (95)

inch (mm)

4.9 (125)

(rated)

rpm

2113

2129

2113 (2032)

2129 (2047)

(max.)

rpm

2325

2342

2325 (2195)

2342 (2211)

(rated)

rpm

3184

3208

3184 (3061)

3208 (3084)

(max.)

rpm

3502

3529

3502 (3306)

3529 (3331)

Gear Ratio (Bevel Gear: In/Out) Blade Tip Velocity

Blade Length

1.51 (rated)

m/s

80.0

80.6

80.0 (76.9)

80.6 (77.5)

(max.)

m/s

88.0

88.7

88.0 (83.1)

88.7 (83.7)

inch (mm)

18.9 (480)

22

NAME OF MAJOR COMPONENTS

NAME OF MAJOR COMPONENTS SSM60-TM3265E4F SSM60-TM3245E4F (1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) (12) (13) (14)

FIG. 4-1

FIG. 4-2

FIG. 4-3

23

Mower deck Gear box Universal joint Discharge cover Belt cover (LH) Belt cover (RH) Universal joint cover Belt Pulley Tension arm Blade Front gauge wheel Rear gauge wheel Roller

SSM54, SSM60, SMM54 & SRM54 SSM54-TM3265E4F SSM54-TM3245E4F (1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) (12) (13) (14) FIG. 4-4

FIG. 4-5

FIG. 4-6

24

Mower deck Gear box Universal joint Discharge cover Belt cover (LH) Belt cover (RH) Universal joint cover Belt Pulley Tension arm Blade Front gauge wheel Rear gauge wheel Roller

NAME OF MAJOR COMPONENTS SMM54-TM3265E4F SMM54-TM3245E4F (1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) (12) (13) (14) FIG. 4-7

FIG. 4-8

FIG. 4-9

25

Mower deck Gear box Universal joint Belt cover (LH) Belt cover (RH) Universal joint cover Belt Pulley Tension arm Main blade Sub blade Front gauge wheel Rear gauge wheel Roller

SSM54, SSM60, SMM54 & SRM54 SRM54-TM3265E4F SRM54-TM3245E4F (1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) (12) (13) (14) FIG. 4-10

FIG. 4-11

FIG. 4-12

26

Mower deck Gear box Universal joint Discharge cover Belt cover (LH) Belt cover (RH) Universal joint cover Belt Pulley Tension arm Blade Front gauge wheel Rear gauge wheel Roller

ASSEMBLING INSTRUCTION

ASSEMBLING INSTRUCTION ※ Assembling operation of mower deck onto TM tractor should be done on flat ground. ※ Bolts should be tightened up according with the standard torque.

1. Take out the all parts from box, then confirm them with referring to the FIG. of packing parts list.

SSM60/54, SMM54-TM3265E4F (only deck differs) REF.#

PART NO.

QTY

DECK/MOWER/60/TM SET

1

ARM/FRONT SET

1

3

ARM/MID/LH SET

1

4

ARM/MID/RH SET

1

5

LINK/REAR SET

1

6

CYLINDER SET

1

7

SHAFT/ADJUST SET

1

8

FIG. 5-1

PART NAME

1 2

PLATE/GUIDE SET

1

9

8657-608-021-0B

BRACKET/FRONT/LH

1

10

8657-608-022-0B

BRACKET/FRONT/RH

1

11

8657-608-210-0B

BRACKET/MID/LH COMP

12

8657-608-220-0B

BRACKET/MID/RH COMP

1

13

8657-608-280-0B

BRACKET/REAR/RH COMP

1

14

8657-611-270-0

NUT/ADJUST COMP

1

15

8657-611-024-0A

PLATE/I/31X65

1

16

8654-150-450-1B

BRACKET/COVER/MID COMP

17

8657-150-055-0A

PLATE/COVER/MID

1

18

8657-610-510-2C

BRACKET/CYLINDER COMP

1

19

8657-611-003-0

WASHER/13X26X06

1

20

8657-608-052-0

PIN/16X43

2

21

8657-608-053-1A

PIN/12X42

2

22

8657-610-051-0

PIN/15X88

1

23

8654-610-001-0

PIN/15X71

1

24

1427-317-003-0

CLIP, PIN

6

25

1342-402-006-0

WIREBAND/250

3

26

3650-380-220-1B

HOSE/HYDRO/900 ASSY

1

27

3814-371-004-0A

ADAPTER/3/8X1/4

1

28

V120-264-000-8

SCREW/S

2

29

V211-360-801-6

BOLT, SEMS(SP)

4

30

V201-361-203-0

BOLT/M12X30

3

31

V201-361-204-0

BOLT/7T/M12X40

18

32

V211-360-802-5

BOLT, SEMS

33

V304-460-012-0

NUT/M12

6

34

V401-160-012-0

S.W/M12

21

35

V411-260-012-0

WASHER/M12

1

36

V500-163-033-5

PIN, SPLIT/3X35

1

37

8657-608-023-0

PLATE/I/30X130

2

REF.#

PART NO.

1

1

1

SSM60/54, SMM54-TM3245E4F (only deck differs)

27

QTY

DECK/MOWER/54/TM SET

1

ARM/FRONT SET

1

3

ARM/MID/LH SET

1

4

ARM/MID/RH SET

1

5

LINK/REAR SET

1

6

CYLINDER SET

1

7

SHAFT/ADJUST SET

1

8

FIG. 5-2

PART NAME

1 2

PLATE/GUIDE SET

1

9

8657-608-031-0B

BRACKET/FRONT

2

11

8657-608-310-0B

BRACKET/MID/LH COMP

1

12

8657-608-320-0B

BRACKET/MID/RH COMP

1

13

8657-608-280-0B

BRACKET/REAR/RH COMP

1

14

8657-611-270-0

NUT/ADJUST COMP

1

15

8657-611-024-0A

PLATE/I/31X65

1

16

8654-150-450-1B

BRACKET/COVER/MID COMP

17

8657-150-055-0A

PLATE/COVER/MID

1

18

8657-610-510-2C

BRACKET/CYLINDER COMP

1

19

8657-611-003-0

WASHER/13X26X06

1

20

8657-608-052-0

PIN/16X43

2

21

8657-608-053-1A

PIN/12X42

2

22

8657-610-051-0

PIN/15X88

1

23

8654-610-001-0

PIN/15X71

1

24

1427-317-003-0

CLIP, PIN

6

25

1342-402-006-0

WIREBAND/250

3

26

3650-380-220-1B

HOSE/HYDRO/900 ASSY

1

27

3814-371-004-0A

ADAPTER/3/8X1/4

1

28

V120-264-000-8

SCREW/S

2

29

V211-360-801-6

BOLT, SEMS(SP)

4

30

V201-361-203-0

BOLT/M12X30

3

31

V201-361-204-0

BOLT/7T/M12X40

12

32

V201-360-802-5

BOLT, SEMS

1

33

V304-460-012-0

NUT/M12

6

34

V401-160-012-0

S.W/M12

15

35

V411-260-012-0

WASHER/M12

1

36

V500-163-003-5

PIN, SPLIT/3X35

1

37

V401-160-010-0

S.W/M10

6

38

V203-361-003-5

BOLT

6

39

8657-608-023-0

PLATE/I/30X130

2

1

SSM54, SSM60, SMM54 & SRM54 SRM54-TM3265E4F REF.#

PART NO.

1

PART NAME DECK/MOWER/54/TM SET

QTY 1

2

ARM/FRONT SET

1

3

ARM/MID/LH SET

1

4

ARM/MID/RH SET

5

LINK/REAR SET

1

6

CYLINDER SET

1

7

SHAFT/ADJUST SET

1

8

PLATE/GUIDE SET

9 10

8657-608-021-0B

1

1

PROTECTOR SET

1

BRACKET/FRONT/LH

1 1

11

8657-608-022-0B

BRACKET/FRONT/RH

12

8657-608-210-0B

BRACKET/MID/LH COMP

13

8657-608-220-0B

BRACKET/MID/RH COMP

1

14

8657-608-280-0B

BRACKET/REAR/RH COMP

1

15

8657-611-270-0

NUT/ADJUST COMP

1

16

8657-611-024-0A

PLATE/I/31X65

1

17

8657-150-450-1B

BRACKET/COVER/MID COMP

1

18

8657-150-055-0A

PLATE/COVER/MID

1

19

8657-610-510-2C

BRACKET/CYLINDER COMP

1

20

8657-611-003-0

WASHER/13X26X06

1

21

8657-608-052-0

PIN/16X43

2

22

8657-608-053-1A

PIN/12X42

2

23

8657-610-051-0

PIN/15X88

1

24

8654-610-001-0

PIN/15X71

1

25

1427-317-003-0

CLIP, PIN

6

26

1342-402-006-0

WIREBAND/250

3

27

3650-380-220-1B

HOSE/HYDRO/900 ASSY

1

28

3814-371-004-0A

ADAPTER/3/8X1/4

1

29

V120-264-000-8

SCREW/S

2

30

V211-360-801-6

BOLT, SEMS(SP)

31

V201-361-203-0

BOLT/M12X30

3

32

V201-361-204-0

BOLT/7T/M12X40

18

33

V211-360-802-5

BOLT, SEMS

34

V304-460-012-0

NUT/M12

6

35

V401-160-012-0

S.W/M12

23

36

V411-260-012-0

WASHER/M12

1

37

V500-163-003-5

PIN, SPLIT/3X35

1

38

V304-260-012-0

NUT/M12

2

40

8657-608-023-0

PLATE/I/30X130

2

REF.#

PART NO.

1

4

1

FIG. 5-3 SRM54-TM3245E4F 1 1

3

ARM/MID/LH SET

1

4

ARM/MID/RH SET

1

5

LINK/REAR SET

1

6

CYLINDER SET

1

7

SHAFT/ADJUST SET

1

8

PLATE/GUIDE SET

1

PROTECTOR SET

1

10

8657-608-031-0B

BRACKET/FRONT

2

12

8657-608-310-0B

BRACKET/MID/LH COMP

13

8657-608-320-0B

BRACKET/MID/RH COMP

1

14

8657-608-280-0B

BRACKET/REAR/RH COMP

1

15

8657-611-270-0

NUT/ADJUST COMP

1

16

8657-611-024-0A

PLATE/I/31X65

1

17

8654-150-450-1B

BRACKET/COVER/MID COMP

18

8657-150-055-0A

PLATE/COVER/MID

1

19

8657-610-510-2C

BRACKET/CYLINDER COMP

1

20

28

QTY

DECK/MOWER/54/TM SET ARM/FRONT SET

9

FIG. 5-4

PART NAME

1 2

1

1

8657-611-003-0

WASHER/13X26X06

1

21

8657-608-052-0

PIN/16X43

2

22

8657-608-053-1A

PIN/12X42

2

23

8657-610-051-0

PIN/15X88

1

24

8654-610-001-0

PIN/15X71

1

25

1427-317-003-0

CLIP, PIN

6

26

1342-402-006-0

WIREBAND/250

3

27

3650-380-220-1B

HOSE/HYDRO/900 ASSY

1

28

3814-371-004-0A

ADAPTER/3/8X1/4

1

29

V120-264-000-8

SCREW/S

2

30

V211-360-801-6

BOLT, SEMS(SP)

4

31

V201-361-203-0

BOLT/M12X30

3

32

V201-361-204-0

BOLT/7T/M12X40

12

33

V211-360-802-5

BOLT, SEMS

1

34

V304-460-012-0

NUT/M12

6

35

V401-160-012-0

S.W/M12

17

36

V411-260-012-0

WASHER/M12

1

37

V500-163-003-5

PIN, SPLIT/3X35

1

38

V304-260-012-0

NUT/M12

2

40

V401-160-010-0

S.W/M10

6

41

V203-361-003-5

BOLT

6

42

8657-608-023-0

PLATE/I/30X130

2

ASSEMBLING INSTRUCTION 2. Assemble the BRACKET/FRONT on TM tractor.

MODEL PARTS NUMBER SSM60/54 SMM54-TM3265E4F 9.10.31.34 SRM54-TM3265E4F 10.11.32.35 SSM60/54 SMM54-TM3245E4F 9.31.34 SRM54-TM3245E4F 10.32.35 TM3265 LH

RH

FIG. 5-6

FIG. 5-5 TM3245 Common use for LH & RH

FIG. 5-8

FIG. 5-7

29

SSM54, SSM60, SMM54 & SRM54 3. Assemble the BRACKET/MID on TM tractor.

MODEL PARTS NUMBER SSM60/54 SMM54-TM3265E4F 11.12.31.34 SRM54-TM3265E4F 12.13.32.35 SSM60/54 SMM54-TM3245E4F 11.12.37.38 SRM54-TM3245E4F 12.13.40.41

M12 bolt (coarse thread) M12 bolt (coarse thread) M10 bolt (fine thread) M10 bolt (fine thread)

LH

RH

FIG. 5-9

FIG. 5-10

4. Remove following parts before assembling BRACKET/REAR/RH and LINK/REAR. LH

RH

FIG. 5-11

FIG. 5-12

Remove both LH & RH check chains and check chain brackets.

FIG. 5-13

30

ASSEMBLING INSTRUCTION 5. Assemble the BRACKET/REAR/RH. MODEL PARTS NUMBER SSM60/54 SMM54-TM3265E4F 13.31.33.34 SSM60/54 SMM54-TM3245E4F SRM54-TM3265E4F 14.32.34.35 SRM54-TM3245E4F Assemble the bracket with transmission case by bolts and S.W.

Assemble the bracket with transmission case by bolts and S.W. and nuts.

FIG. 5-14 6. Assemble LINK/REAR with inserting shaft into the hole of BRACKET/REAR/RH. MODEL PARTS NUMBER SSM60/54 SMM54-TM3265E4F 5.31.33.34 SSM60/54 SMM54-TM3245E4F SRM54-TM3265E4F 5.32.34.35 SRM54-TM3245E4F Assemble the bracket with transmission case by bolts and S.W. and nuts.

Assemble the bracket with transmission case by bolts and S.W. FIG. 5-15

31

SSM54, SSM60, SMM54 & SRM54 7. Assemble the NUT/ADJUST with LINK/REAR. MODEL PARTS NUMBER SSM60/54 SMM54-TM3265E4F 14 SSM60/54 SMM54-TM3245E4F SRM54-TM3265E4F 15 SRM54-TM3245E4F

FIG. 5-17

FIG. 5-16 * Pay attention to the direction of NUT/ADJUST.

8. Reassemble both LH & RH of check chains vice versa.

LH

RH

FIG. 5-18

FIG. 5-19

32

ASSEMBLING INSTRUCTION 9. Assemble the BRACKET/CYLINDER. MODEL PARTS NUMBER SSM60/54 SMM54-TM3265E4F 18.30.34 SSM60/54 SMM54-TM3245E4F SRM54-TM3265E4F 19.31.35 SRM54-TM3245E4F

FIG. 5-20 * In case, the draw bar hitch is already installed on tractor, it is not necessary to assemble the BRACKET/ CYLINDER. 10. Assemble the cylinder and adapter and arrange the hose.

MODEL PARTS NUMBER SSM60/54 SMM54-TM3265E4F 6.22.23.24.25.26.27 SSM60/54 SMM54-TM3245E4F SRM54-TM3265E4F 6.23.24.25.26.27.28 SRM54-TM3245E4F ・Assemble the cylinder between LINK/REAR and BRACKET/CYLINDER by pin and clip.

・Wrap seal tape around auxiliary hydraulic A-port of tractor and assemble adapter on the port .

FIG. 5-21

FIG. 5-22

33

SSM54, SSM60, SMM54 & SRM54 ・Connect the adapter and cylinder with hose.

FIG. 5-23

FIG. 5-24

FIG. 5-25 * Fix the hose with band so that hose does not interfere the shifting lower link.

FIG. 5-26 ・Switch the sub-control lever to left side. (single-acting) * A-B ports are connected with left valve.

34

ASSEMBLING INSTRUCTION 11. Assemble the ARM/MID. MODEL PARTS NUMBER SSM60/54 SMM54-TM3265E4F 3.4.20.21.24 SSM60/54 SMM54-TM3245E4F SRM54-TM3265E4F 3.4.21.22.25 SRM54-TM3245E4F RH

LH

FIG. 5-28

FIG. 5-27 12. Start the engine of tractor and check the movement of cylinder.

Up

Down

FIG. 5-29

35

SSM54, SSM60, SMM54 & SRM54 13. Assemble the parts for height adjustment system.

MODEL PARTS NUMBER SSM60/54 SMM54-TM3265E4F 7.8.19.32.33.35.36 SSM60/54 SMM54-TM3245E4F SRM54-TM3265E4F 7.8.20.33.34.36.37 SRM54-TM3245E4F ・Detach the bolts from seat base. ・Insert the SHAFT/ADJUST into the hole of PLATE/GUIDE, then get the shaft through the hole of fender of tractor. ・Tighten up both seat base and PLATE/GUIDE by bolts together.

FIG. 5-30

FIG. 5-31

・Insert the SHAFT/ADJUST into NUT/ADJUST. (It is right screw so that screw tightens up by right hand.)

FIG. 5-32

FIG. 5-33

36

ASSEMBLING INSTRUCTION ・ Assemble washer and split pin with SHAFT/ADJUST before inserting the shaft into the hole of BRACKET/REAR/ RH. After inserting, then assemble it with WASHER/13X26X06 and nut. * Make sure that split pin is split at both sides. * Adjust the clearance between WASHER/13X26X06 and BRACKET/REAR so that it becomes 1 ~ 2 mm, then tighten up by double nuts.

WASHER

SPLIT PIN

1〜2mm

WASHER/13X26X06 DOUBLE NUTS FIG. 5-34

FIG. 5-35

37

SSM54, SSM60, SMM54 & SRM54 14. Adjust the height adjustment system, then assemble the PLATE/I/31X65.

MODEL PARTS NUMBER SSM60/54 SMM54-TM3265E4F 15.28 SSM60/54 SMM54-TM3245E4F SRM54-TM3265E4F 16.29 SRM54-TM3245E4F ・Shift the auxiliary hydraulic lever and lower the linkage to downward. * Adjust the SHAFT/ADJUST so that NUT/ADJUST is not caught.

* Make sure that cylinder is shrunk by maximum.

FIG. 5-36 ・Check the tire size, then assemble the PLATE/I/31X65 with setting the scale marks of SHAFT/ADJUST as follows.

TY3215-2E small diameter turf TY3245-2E large diameter turf

FRONT REAR FRONT REAR

22 X 8.50 - 12 31 X 13.5 - 15 24 X 8.50 - 12 315 / 75 - 15

Φ777 Φ546 Φ614 Φ853

Large diameter turf

Small diameter turf FIG. 5-37

38

ASSEMBLING INSTRUCTION 15. Detach the mid PTO cover from tractor, then assemble the BRACKET/COVER/MID. MODEL PARTS NUMBER SSM60/54 SMM54-TM3265E4F 16.29 SSM60/54 SMM54-TM3245E4F SRM54-TM3265E4F 17.30 SRM54-TM3245E4F

FIG. 5-38 MODEL

PARTS NUMBER

SRM54-TM3265E4F

9.35.38

SRM54-TM3245E4F

9.35.38

Back side of TM tractor

FIG. 5-39

39

SSM54, SSM60, SMM54 & SRM54 MATCHING MOWER DECK WITH TRACTOR 1. Install the mower deck onto tractor.

MODEL PARTS NUMBER SSM60/54 SMM54-TM3265E4F SRM54-TM3265E4F 1 SSM60/54 SMM54-TM3245E4F SRM54-TM3245E4F ・Start the engine of tractor, shift the auxiliary hydraulic lever to lift up the mower linkage. ・Turn the steering handle of tractor. (In case the mower deck is installed from right side, turn the handle to left.) ・Detach the pin of gauge wheel located backward of mower deck, then turn the gauge wheel by 90°.

FIG. 5-40

FIG. 5-41

2. Insert the pin of mower deck into the hole of ARM/ MID.

FIG. 5-42

40

ASSEMBLING INSTRUCTION 3. Assemble the ARM/FRONT. MODEL PARTS NUMBER SSM60/54 SMM54-TM3265E4F 2.37 SRM54-TM3265E4F 2.39 SSM60/54 SMM54-TM3245E4F 2.40 SRM54-TM3245E4F 2.42

FIG. 5-44

FIG. 5-43

FIG. 5-45 * In case the width of FRONT/BRACKET and ARM/FRONT do not match with each other, which are installed on tractor, Put the PLATE/I/30X130 on the middle of tractor and BRACKET/ARM. 4. Assemble the universal joint, and fix the chain.

FIG. 5-46

FIG. 5-47

41

SSM54, SSM60, SMM54 & SRM54 5. Assemble the PLATE/COVER/MID. MODEL PARTS NUMBER SSM60/54 SMM54-TM3265E4F 17.29 SRM54-TM3265E4F SSM60/54 SMM54-TM3245E4F 18.30 SRM54-TM3245E4F

FIG. 5-48 6. Start the engine of tractor, shift the auxiliary hydraulic lever to lift up the mower deck. ・Turn the gauge wheel by 90°.

FIG. 5-49 ・In case the clearance of stopper is not equal, adjust as it becomes 2 ~ 3 mm.

2 ~ 3mm

FIG. 5-50

42

ASSEMBLING INSTRUCTION * In case mower deck does not lift up parallel, adjust the ARM/FRONT and LINK/REAR. ARM/FRONT

FIG. 5-51 LINK/REAR

FIG. 5-52 * In case increasing lifting height of mower deck, adjust the LINK/REAR. (Shorten the LINK/REAR.) (Pay attention to the interference with tractor.) Be careful if the clearance between ground and lower surface of mower deck is more than 150 mm.

LINK/REAR

FIG. 5-53

43

SSM54, SSM60, SMM54 & SRM54

MOWER OPERATION 1. BEFORE OPERATION NOTE: Become familiar with how to operate mower and understand safety instructions by reading this manual and tractor’s manual carefully.

IMPORTANT: The machine is equipped with various safety systems. All safety shields, guards, and covers should always be in position and functioning properly.

Lost or damaged ones should be replaced with new ISEKI’s genuine part.

Especially before starting the mower, be sure to inspect visually to see that the blade and blade tightening bolts are not worn, damaged or loose. Replace worn or damaged blade and bolts as an assembly to preserve blade balance.

Make sure that the V-belt is tensioned evenly as specified.

Before moving the lawn mower into the working site, check the whole area and get rid of all obstacles such as stones, wood, empty tins, bottles, wires, etc. to assure safe operation.

Make sure that the mower operation will not cause any injury to children, animals, bystander, of damage to trees, buildings, etc.

FIG. 6-1: Raise mower with lift.

Remove clip, 1, on gauge wheel setting pin, 2. Remove pin, 2, while holding gauge wheel with other hand.

1 2

Select one of the setting holes to get required cutting height, insert pin, 2, and retain it with pin clip, 1.

FIG. 6-1-1 All gauge wheels or rollers should be set to same height.

The relationship between setting holes and cutting heights is shown on label attached on mower deck.

Select most suitable setting holes.

PRESS

2

Adjust cutting height with gauge wheels in accordance with condition of ground surface at working site.

8663-501-240-0 PIN / 08X60 COMP

FIG. 6-1-2

44

1

MOWER OPERATION SSM60-TM3265E4F SSM60-TM3245E4F SSM54-TM3265E4F SSM54-TM3245E4F

1.1. BEFORE OPERATION - Become familiar with how to operate the lawn mower and understand safety instructions by reading this manual and the tractor’s manual carefully.

- The machine is equipped with various safety systems. All safety shields, guards, and covers should always be in position and functioning properly. Lost or damaged ones should be replaced with new ISEKI’s genuine parts.

- Especially before starting the mower, be sure to inspect visually to see that the blade and blade tightening bolts are not worn, damaged or loose.

Replace worn or damaged blade and bolts as an assembly to preserve blade balance.

- Make sure that the V-belt is tensioned evenly as specified.

- Check the whole area and get rid of all obstacles such as stones, wood, empty, tins, bottles, wires, etc to assure safe operation before moving the tractor into the working site.

FIG. 6-2 - Make sure that the mower operation will not cause any injury to children, animals, bystanders, or damage to trees, buildings, etc.

SMM54 / SRM54

1.2. CUTTING HEIGHT ADJUSTMENT a. Raise the mower with the lift. b. Remove the clip of the gauge wheel setting pin.

Remove the pin while holding the gauge wheel with the other hand. c. Select one of the setting holes to get the required cutting height, insert the pin, and retain it with the pin clip. d. All gauge wheels or rollers should be set to the same height. e. The relationship between the setting holes and cutting heights is shown on the label attached on the mower deck. Select the most suitable setting holes. f. Adjust the cutting height with the gauge wheels in accordance with the condition of the ground surface at the working site.

FIG. 6-3

45

SSM54, SSM60, SMM54 & SRM54 2. HEIGHT ADJUST SYSTEM

3.1. STARTING MOWING OPERATION

Height adjust system is standardly equipped on this tractor. During the operation on soft ground, when the height adjust system is used, it helps to decrease the mark of mower gauge wheel on the ground.

- Mow only in daylight.

- Pay attention to the safety around the machine to avoid injury to bystanders or damage to property.

2.1. USAGE OF HEIGHT ADJUST SYSTEM a. Lift up the mower deck by maximum.

- During operation, never allow other persons, especially children, and animals to be in the vicinity of the machine.

b. Turn the height adjust dial to “-” direction by maximum.

- Never attempt to do the mowing operation without the discharge cover in place.

c. Set up the mower gauge wheel to the cutting height for operation. Concerning the relationship between cutting height and gauge wheel position, label is attached on top of belt cover located left side of mower.

- Never attempt to operate without the drive shaft cover in place.

- Do not put hands of feet near or under rotating parts. Keep clear of the discharge opening at all times.

d. Lift down the mower deck by maximum. (Lift down the mower deck until the gauge wheels touch the ground.)

a. Start the engine IMPORTANT: • Depress the brake pedal firmly.

• Place the range shift lever in neutral position. (Hydrostatic transmission) • Place the gear shift lever in neutral position. (Mechanical transmission) • Turn the PTO switch is to OFF position.

• Fully depress the main clutch pedal to disengage the clutch. (Mechanical transmission)

e. Turn the height adjust dial to “+” direction by hand until it stops. f. Lift up the mower deck a little. g. Turn the height adjust dial to “+” direction by 2 or 3 revolutions. h. Lift down the mower deck.

b. Shift the lift lever to the down position.

Standard procedure is above. In case the mark of mower gauge wheel still happens after this adjustment, conduct the procedure “f - h” again.

NOTE: Lower the mower until the gauge wheels land positively on the ground without fail. When the lift lever is released in an improper position, the mower will be hung in the air.

2.2. PRECAUTIONS FOR OPERATING HEIGHT ADJUST SYSTEM

c. Shift the throttle lever to the intermediate speed position between the high-speed mark and low speed mark.

a. Height adjust gauge is just an indication, there is a case that it dose not accord with the real cutting height.

d. Turn the PTO switch to ON position to engage the PTO.

b. Adjust the cutting height by mower gauge wheel.

IMPORTANT: As soon as the PTO switch is turned to ON position, the blades start rotating and glass and pebbles start being ejected from the grass discharge.

So before starting the mower blades, be sure of safety conditions around the mower.

c. When detaching the mower deck, turn the height adjust dial to “-” direction by maximam.

46

MOWER OPERATION e. Hydrostatic transmission model:

3.3. EMERGENCY STOP

- Shift the throttle lever to the high-speed position.

Stop the tractor and mower immediately when any of the following abnormalities is encountered.

- Disengage the parking pedal.

- Abnormal noise - Depress the HST forward travel pedal gradually and the lawn mower starts traveling slowly to begin the mowing operation.

- Abnormal vibration - Abnormal smell

- Select the best traveling speed for stable operation.

- Blade hitting an obstacle

f. Mechanical transmission model:

- The mower hitting an obstacle

- With the clutch pedal depressed, shift the gear shift lever to the selected speed position.

The cause of trouble should be located and corrected immediately. If possible, consult your dealers. Never attempt to keep on operating the mower without locating and correcting the cause of trouble.

- Disengage the parking pedal.

- Release the clutch pedal, and the blades start rotating and the lawn mower starts traveling slowly.

When the blades hit any obstacles seriously, never fail to ask your dealer to check the machine for damage.

- Shift the throttle lever to the high position.

3.4. EFFICIENT MOWING IMPORTANT: When adjustment of the cutting height is required during operation, turn the PTO switch to the OFF position, raise the mower to the highest with the lift lever, stop the engine, shift the transmission range shift lever to the neutral position, push down the master brake pedal, and apply the parking brake.

Then adjust the cutting height.

- Be sure to mow at full throttle.

- Choose an adequate traveling speed in accordance with the height of grass to be cut.

- Low cutting height will lead to poor mowing efficiency and rapid blade wear.

- When the screens for the air-intake openings are clogged with dust, clean them at once. Never go on operating with clogged screens.

3.2. STOPPING THE MOWER a. Turn the PTO switch to the OFF position.

1) Mowing plan and method b. Shift the throttle lever to the low position.

When mowing a large area, the following method is recommended.

c. Depress the brake pedal fully. d. Turn the key switch to the OFF position to stop the engine. e. Apply the parking brake and remove the key.

FIG. 6-4

47

SSM54, SSM60, SMM54 & SRM54

b. Then continue traveling counterclockwise to the end.

b. Wet grass requires a higher grass cutting height setting than when mowing dry grass, for cutting height is subject to become lower than expected during operation.

In this way, scattering of cut grass onto adjacent passes and mower clogging are prevented and even mowing is achieved.

c. Select a sufficiently slow traveling speed and avoid sudden starts, turns and acceleration. If not the turf may be damaged.

When mowing an irregular shaped land, divide it into square areas and apply the same method as above.

5) For mowing low moisture content grass or when there is much dead grass

a. Travel crock wise in spirals two or three times towards inside.

a. Advance in a direction so that dust does not hit the operator by taking into consideration the direction of the wind.

2) For preventing damage of turf a. Mowing is desirable in the afternoon or late afternoon when the grass is dew-free, thus preventing the mower from heavy clogging.

b. When the air-intake screens are clogged, clean them at once. c. When operating the tractor in dusty circumstances, keep on playing attention to the coolant temperature warning lamp.

b. Always keep the mower deck clean. c. Check the blade ends for damage.

IMPORTANT: Never proceed operating with clogged screens, or engine breakdown may result.

d. Repeated mowing is recommended before the grass grows too high. e. Cutting grass too closely may kill the grass and let weeds grow easily. To maintain a green lawn, never mow more than one-third off height of the grass in one mowing. f. A slower traveling speed will result in improved mowing. Avoid selecting a traveling speed which causes the tractor to bounce. g. Short, fast turns will damage turf. Slow down sufficiently when turning.

3) For mowing tall grass a. Mow grass twice.

First, mow to prepare the grass height to make it low enough for the next finishing pass. Then finish to a desired grass height.

Shift the second traveling pass sideways by 20cm (8 inch.) or so, or travel perpendicular to the precedent passes, to expect a beautiful even finish. b. When trying to finish in one pass, select a sufficiently slow traveling speed. It may also be required to set the cutting which to be half or onethird of that for normal operation.

4) For mowing highly moistened grass or on a wet ground. a. If turf damage by the tires is expected, wait until the grass and land have dried sufficiently.

48

INSPECTION AND SERVICE OF EACH PART

INSPECTION AND SERVICE OF EACH PART 1. INSPECTION AND REPLACEMENT OF THE GEAR BOX 1) Inspection of oil level IMPORTANT:

Check oil level after every 50 hours of operation.

Remove the level plug located on the left side wall of the gear case.

Check to see if a small amount of oil overflows through the plug hole. If so, the level is normal. If not, replenish with gear oil SAE80 through the plug hole using an oil pitcher or the like.

SSM60/54, SMM54, SRM54 Oil

HYPOID GEAR OIL 80#

Capacity

650 ± 20 cc

IMPORTANT: Before replacing the level plug, be sure to wrap the threads with sealing tape without fail, or oil may leak through the plug.

2) Replacement of oil

SSM60/54, SMM54, SRM54

IMPORTANT: Replace oil after the initial 50 hours of operation and then after every 200 hours of operation.

FIG. 7-1 (1) Drain Plug

49

SSM54, SSM60, SMM54 & SRM54 a. Remove the mower blade which is attached the shaft of the gear case referring to the instructions for the replacement of the mower blades. b. Detach the drive shaft cover and both belt cover (LH and RH) by loosing the tightening nuts. c. Loosen the lock nut for the tension rod and remove the tension spring. d. Remove the gear case mount by removing the four bolts. e. Remove the level plug and drain plug. Then drain all oil by tilting the gear case. f. Wrap the threads of the drain plug with sealing tape and screw it in and supply with fresh oil through the level plug hole using oil pitcher. (Gear oil capacity: 650 ± 20cc) g. Wrap the threads of the level plug with sealing tape and re-install it.

IMPORTANT: All oil spilt on the gear case mount should be wiped off completely with cloth. If it is not, the belt may be smeared with oil and become slippery. h. Tighten the gear case mounting plates securely with bolts. i. Make sure that the belt runs around the pulleys and it is completely seated in the belt ways of each pulley. Then give proper tension to the tension spring with the tension rod. j. Re-install the drive shaft cover, the belt covers and the blades.

2. INSPECTION AND REPLACEMENT OF THE DRIVE BELT 1) Pre-operation check: Check if the belt is tensioned properly. When its tension is correct, the clearances between coils of the tension spring should be 1 to 1.2 mm (0.04 - 0.05 inch).

2) Inspection of the belt tension: a. Check the tension of each belt. Measure the length or inter-coil clearance of the tension spring.

A: Length B: Clearance FIG. 7-2

50

INSPECTION AND SERVICE OF EACH PART SMM54-TM3265E4F SMM54-TM3245E4F

SSM54-TM3265E4F SSM54-TM3245E4F

FIG. 7-3

FIG. 7-5

A: 136 - 138 mm (5.3 - 5.4 inch.)

B: 1 - 1.2 mm (0.04 - 0.05 inch.)

A: 129 - 131 mm B: 1 - 1.2 mm (0.04 - 0.05 inch.)

SSM60-TM3265E4F SSM60-TM3245E4F

SRM54-TM3265E4F SRM54-TM3245E4F

FIG. 7-4

FIG. 7-6

A: 136 - 138 mm (5.3 - 5.4 inch.)

B: 1 - 1.2 mm (0.04 - 0.05 inch.)

A: 129 - 131 mm B: 1 - 1.2 mm (0.04 - 0.05 inch.)

51

SSM54, SSM60, SMM54 & SRM54 a. If the measured spring length or inter-coil clearance deviates from the specified value, correct the length or clearance by loosen the tension rod nut and turning the rod.

3) Inspection of the belt: a. Remove the mower from the rider in reverse order of mounting. b. Remove the cover. c. Check the belt for damage and smearing.

If it is smeared with oil, water or dust, wipe it clean with dry cloth. If it is damaged, replace it with a new one.

FIG. 7-7

4) How to replace the belt: CAUTION: An improperly installed belt will not only affect the performance of the mower greatly but will also lead to shorter service life of the belt. a. Loosen the tension rod. b. Disengage the belt from the pulleys and install a new one.

NOTE: Use a belt specified by ISEKI. c. Adjust the spring tension with the tension rod as shown in “Inspection of the belt tension”.

NOTE: Adjust the tension so that the clearances between spring coils become 1 to 1.2 mm (0.04 to 0.05 inch). d. Tighten the tension rod lock nut. e. Install the right and left cover.

52

INSPECTION AND SERVICE OF EACH PART 3. INSPECTION AND REPLACEMENT OF THE BLADES 1) Inspection of the blades CAUTION: Be sure to wear gloves when inspecting or replacing the blades to avoid cutting your hands. a. Raise the mower to its highest level. Inspect the blades for wear and deformation. b. Worn or deformed blades should be replaced with new ones.

NOTE: Rounded blade edges create excessive clearance around the overlapping part of the blades, which may leave un-cut grass behind. Keep attention to blade wear and replace worn ones early.

IMPORTANT:

• Too low cutting heights or mowing just after sprinkling earth will accelerate blade wearing.

• Blade edges are tempered. Therefore if rounded edge is re-sharpened, tempering deteriorates and wearing results, which leads to increased overlapping blade clearance thus much uncut grass is left behind.

• For efficient cutting, blades should be replaced with new ones early.

FIG. 7-8

c. Check the blades for balance and ground clearance of the blades.

IMPORTANT: Unbalanced blades will cause excessive vibration. Blades should be checked on a blade balancer before installation. d. Disengage the PTO clutch and make certain that the blades rotate smoothly. (Be sure to stop the engine ahead of time.) e. Set all the gauge wheels at the same height {around 85 mm (3.4 inch) is recommended} and measure the clearance between each blade and the ground.

NOTE: If the mower is tilted, correct this by adjusting the lift rod length at the front ends of both rods. f. Set the mower on a level concrete floor. Measure the ground clearance at both ends of each blade in the same position. If the measured values of both ends of a blade are different from each other by more than 2 mm (0.08 inch), it shows that the blade is deformed. Replace with a new one at once.

FIG. 7-9

53

SSM54, SSM60, SMM54 & SRM54 2) Replacement of the blades CAUTION: As the blades have very sharp edges, be sure to wear gloves. Prepare wooden blocks as assisting tools.

3) Replacement of the blades a. Turn the mower upside down. b. Chock a blade by inserting a piece of wood between the blade and mower deck to prevent the blades from rotating. Loosen the blade tightening blade. c. Replace old blades with new ones.

NOTE: Insist on ISEKI genuine blades when replacing.

FIG. 7-10 d. Tighten the bolt for blade temporarily to determine the height difference between blades. If more than 1 mm (0.04 inch), correct with adjusting shims.

NOTE: Insert adjusting shims between the boss and mower blade.

Available shims: 1.2mm (0.047 in.) e. Install a tightening washer on the blade and tighten the nut to the specified torque.

Tightening torque:

1300 kgf-cm (94 ft-lbs)

FIG. 7-11

FIG. 7-12 Model SSM54 SSM60 SMM54 MAIN BLADE SUB- WET BLADE DRY SRM54

54

Parts Code 8657-306-005-00 8654-306-006-10 IE01-306-211-00 IE01-306-212-00 IE01-306-221-00 8666-306-001-00

Mark I8657D I8654C DI IE01A DI IE01B DI IE01C I8666M

INSPECTION AND SERVICE OF EACH PART 4. INSPECTION OF GAUGE WHEELS Gauge wheels are very important parts to set the grass-cutting height. When a wheel does not turn smoothly or is deformed, replace it with a new gauge wheel immediately.

5. INSPECTION OF ROLLERS Make sure that all rollers turn smoothly.

- When the wheels and rollers are hard to turn, disassemble them and clean them.

- After reassembly, be sure to grease them sufficiently.

6. CLEANING UNDER THE BELT COVER a. Remove each belt cover and clear the grass and dust accumulated under the cover after daily operation, or shorter service life of the belts and damage to bearings and oil seals will be caused. b. Each blade shaft end and tension pulley end are equipped with a grease fitting. Inject grease through these fittings after every 50 hours of operation and make sure that each part rotates smoothly. c. After mowing, clear the underside of the mower deck and blades of accumulated grass and dirt.

Especially after operation in wet grass, wash them without fail, or accumulated wet grass and dirt will cause performance deterioration.

55

SSM54, SSM60, SMM54 & SRM54

LUBRICATION AND GREASING POINTS SSM60-TM3265E4F SSM60-TM3245E4F

FIG. 8-1 No

Description

Lubrication to be used

1

Gear Box

ASSY

2

Center Metal

ASSY

3

Side Metal

ASSY

4

Tension Arm

ASSY

5

Wheel Fork

ASSY

6

Gauge Wheel

ASSY

7

Pin (12 × 117)

8

Rear Link

ISEKI Hypoid gear oil 80#

Quantity 650 ± 20 cc Inject until grease overflows from lip of oil seal

Grease

Inject until grease overflow

Apply proper quantity ASSY

Inject until grease overflow

56

LUBRICATION AND GREASING POINTS SSM54-TM3265E4F SSM54-TM3245E4F

FIG. 8-2 No

Description

Lubrication to be used

1

Gear Box

ASSY

2

Center Metal

ASSY

3

Side Metal

ASSY

4

Tension Arm

ASSY

5

Wheel Fork

ASSY

6

Gauge Wheel

ASSY

7

Pin (12 × 117)

8

Rear Link

ISEKI Hypoid gear oil 80#

Quantity 650 ± 20 cc Inject until grease overflows from lip of oil seal

Grease

Inject until grease overflow

Apply proper quantity ASSY

Inject until grease overflow

57

SSM54, SSM60, SMM54 & SRM54 SMM54-TM3265E4F SMM54-TM3245E4F

FIG. 8-3 No

Description

Lubrication to be used

1

Gear Box

ASSY

2

Center Metal

ASSY

3

Side Metal

ASSY

4

Tension Arm

ASSY

5

Wheel Fork

ASSY

6

Gauge Wheel

ASSY

7

Pin (12 × 117)

8

Rear Link

ISEKI Hypoid gear oil 80#

Quantity 650 ± 20 cc Inject until grease overflows from lip of oil seal

Grease

Inject until grease overflow

Apply proper quantity ASSY

Inject until grease overflow

58

LUBRICATION AND GREASING POINTS SRM54-TM3265E4F SRM54-TM3245E4F

FIG. 8-4 No

Description

Lubrication to be used

1

Gear Box

ASSY

2

Center Metal

ASSY

3

Side Metal

ASSY

4

Tension Arm

ASSY

5

Wheel Fork

ASSY

6

Gauge Wheel

ASSY

7

Pin (12 × 117)

8

Rear Link

ISEKI Hypoid gear oil 80#

Quantity 650 ± 20 cc Inject until grease overflows from lip of oil seal

Grease

Inject until grease overflow

Apply proper quantity ASSY

Inject until grease overflow

59

SSM54, SSM60, SMM54 & SRM54

DISASSEMBLY AND REASSEMBLY - As for the detachment of the mower from the tractor.

BACKLASH ADJUSTMENT

- Remove the belt covers and other necessary parts to check the belts and other components for wear, damage, inspect or service each part if required.

a. Prepare the special jig as shown to measure the backlash at R25 mm of the output shaft.

GEAR BOX a. Pull off the roll pin from the universal joint of the drive shaft to release the input shaft. b. Remove the drive pulley. c. Detach the gear box from the gear box and drain oil by removing the drain plug.

FIG. 9-1 NOTE: Remember or write down the location of the disassembled parts, especially shimming position and the number of inserted shims.

b. Place reassembled gear box sideways and lock the input shaft in order to prevent the shaft from turning.

(The input shaft has a spline end.)

d. Inspect the disassembled parts for items mentioned below and replace defective parts with new ones.

c. Install the special jig on the output shaft end. d. Measure the backlash at 25 mm radius circumference and correct it if required by shimming.

Standard value: 0.3 - 0.5 mm (including spline play between respective bevel gear and shaft)

- Abnormal wear and flaws of bevel gears.

- Wear or abnormal deformation of the oil seals: as oil seals are consumable parts, disassembled ones should be replaced with new ones.

- Wear and abnormal noise of bearings. e. Reassemble in reverse order of disassembly. Backlash adjustment should be done in accordance with the following criteria.

60

DISASSEMBLY AND REASSEMBLY SSM60/54 SMM54 SRM54

FIG. 9-2 IMPORTANT: ・Inspect the oil seals for wear and deformation. (Oil seals are fundamentally consumable parts, so disassemble ones should be replaced with new ones.) ・When installing on oil seal, take care not to allow the lips of the oil seal to turn up or the oil seal to be installed slanted. ・Inspect the bearings for wear or abnormal noise and replace defective ones. ・After reassembly, make sure the shaft turn smoothly. ・After reassembly, apply sufficient grease to lubrication points.

61

SSM54, SSM60, SMM54 & SRM54

STORING OF THE MOWER DECK a. Remove the mower deck from the tractor. b. Clean the mower deck. The special care to remove grass and dirt from the blades and the underside of the mower deck. c. Check each part for damage. Damaged parts should be repaired or replaced in readiness for the next season. d. Also clean the underside of the discharge cover of accumulated grass and dirt. e. Remove grass or other objects tangled around the rollers and shafts. f. Remove the belt covers and clean the mower deck top. Be sure to remove grass and other objects tangled around the pulleys and shaft. g. Check the V-belt and loosen the adjustable tensioner. h. Remove all rust and touch up where paint has peeled off with touch-up paint supplied by ISEKI. i. Check each part for damage and repair or replace damaged ones for the next operation.

IMPORTANT: Insist on ISEKI genuine parts when replacing. j. Store the mower in a dry place with wooden blocks placed under it and cover with tarpaulin or the like. k. Grease all grease points and rotate bearings.

62

TROUBLESHOOTING

TROUBLESHOOTING Troubles

・Improper discharging

Presumable causes ・Drive belt is not installed properly ・Blades are installed upside down ・Grass is too moist ・Too tall grass ・Too dense grass ・Too fast traveling speed ・Too low engine speed ・Clogged discharge or mower deck inside ・Drive belt is slipping or broken

・Glass is not mowed

・Uneven cutting heights

・Turf is peeled off in some places

・Broken tension spring ・Too fast traveling speed ・Too low engine speed ・Worn or broken blades ・Blades are installed upside down

Remedies ・Check belt and correct ・Re-install them correctly ・Wait until grass becomes dry ・Mow it in two steps ・Mow it in two step or narrow cutting width ・Slow down sufficiently ・Slow down sufficiently ・Run engine at full throttle ・Clean ・Adjust belt tension spring or replace the belt with new ones ・Replace it with a new one ・Adjust mower mounting ・Run engine at full throttle ・Replace them with new ones ・Re-install them correctly

・Mower is not parallel to ground. ・Too fast traveling speed ・Worn blades ・Clogged inside of mower deck ・Improperly adjusted gauge wheels ・Too tall grass ・Two blades are not installed on the same level or they are deformed

・Adjust mower mounting ・Slow down ・Replace them with new ones ・Clean ・Adjust them properly

・Too low cutting height ・Mower is not parallel to ground ・Too fast turning speed ・Too bumpy ground ・Too low tire inflation

・Correct it with gauge wheels ・Adjust mower mounting ・Turn slowly. ・Shift mowing direction ・Adjust to specified value

63

・Mow it in two steps ・Correct

SSM54, SSM60, SMM54 & SRM54

Troubles

･Excessive noise and vibration

・Too low engine output

・Gauge wheels do not turn

・Blades do not rotate

Presumable causes

Remedies

・Broken or unbalanced blades ・Loose blade tightening nuts ・Clogged inside of mower or foreign matter caught in a pulley ・Broken belt ・Deformed or interfering belt cover ・Damaged blade support ・Damaged bevel gears

・Replace them with new ones ・Re-tighten them ・Clean

・Too low engine speed ・Too fast traveling speed ・Foreign matter caught between blade and blade support ・Foreign matter caught in a pulley ・Defective engine

・Mow at full throttle ・Slow down ・Clean

・Foreign matter caught in shaft ・Broken wheel ・Short of grease

・Clean ・Replace it with a new one ・Inject grease

・Loose blade nuts ・Foreign matter caught in blades or blade supports ・Broken blade pulley ・Broken belt ・Slipping belts

・Re-tighten them ・Clean

・Broken bevel gears

64

・Replace it with a new one ・Repair it ・Replace it with a new one ・Consult your dealers

・Clean ・Consult your dealers

・Replace it with a new one ・Replace with a new one ・Adjust belt tension spring properly ・Consult your dealers

PACKING PARTS LIST

PACKING PARTS LIST For TM326/3245/3215 tractors SSM60-TM3265E4F SSM60-TM3245E4F

FIG. 12-1

REF. # PART NO. 1 2 3 4 5 6 7 8 9 8657-608-023-0 10 8657-608-280-0B 11 8657-611-270-0 12 8657-611-024-0A 13 8654-150-450-1B 14 8657-150-055-0A 15 8657-610-510-2C 16 8657-611-003-0 17 8657-608-052-0 18 8657-608-053-1A 19 8657-610-051-0 20 8654-610-001-0 21 1427-317-003-0 22 1342-402-006-0

PART NAME QTY DECK/MOWER/60/TM SET 1 ARM/FRONT SET 1 ARM/MID/LH SET 1 ARM/MID/RH SET 1 LINK/REAR SET 1 CYLINDER SET 1 SHAFT/ADJUST SET 1 PLATE/GUIDE SET 1 PLATE/I/30X130 2 BRACKET/REAR/RH COMP 1 NUT/ADJUST COMP 1 PLATE/I/31X65 1 BRACKET/COVER/MID COMP 1 PLATE/COVER/MID 1 BRACKET/CYLINDER COMP 1 WASHER/13X26X06 1 PIN/16X43 2 PIN/12X42 2 PIN/15X88 1 PIN/15X71 1 CLIP, PIN 6 WIREBAND/250 3

REF. # PART NO. 23 3650-380-220-1B 24 3814-371-004-0A 25 V120-264-000-8 26 V211-360-801-6 27 V201-361-203-0 28 V211-360-802-5 29 V304-460-012-0 30 V411-260-012-0 31 V500-163-003-5 32 8657-608-021-0B 33 8657-608-022-0B 34 8657-608-210-0B 35 8657-608-220-0B 36 V201-361-204-0 37 V401-160-012-0 38 8657-608-031-0B 39 8657-608-310-0B 40 8657-608-320-0B 41 V210-361-204-0 42 V401-160-012-0 43 V203-361-003-5 44 V401-160-010-0

65

PART NAME HOSE/HYDRO/900 ASSY ADAPTER/3/8X1/4 SCREW/S BOLT, SEMS(SP) BOLT/M12X30 BOLT, SEMS NUT/M12 WASHER/M12 PIN, SPLIT/3X35 BRACKET/FRONT/LH BRACKET/FRONT/RH BRACKET/MID/LH COMP BRACKET/MID/RH COMP BOLT/7T/M12X40 S.W/M12 BRACKET/FRONT BRACKET/MID/LH COMP BRACKET/MID/RH COMP BOLT/M12X40 S.W/M12 BOLT S.W/M10

QTY 1 1 2 4 3 1 6 1 1 1 1 1 1 18 21 2 1 1 12 15 6 6

SSM54, SSM60, SMM54 & SRM54 For TM3265/3245/3215 tractors SSM54-TM3265E4F SSM54-TM3245E4F

FIG. 12-2

REF. # PART NO. 1 2 3 4 5 6 7 8 9 8657-608-023-0 10 8657-608-280-0B 11 8657-611-270-0 12 8657-611-024-0A 13 8654-150-450-1B 14 8657-150-055-0A 15 8657-610-510-2C 16 8657-611-003-0 17 8657-608-052-0 18 8657-608-053-1A 19 8657-610-051-0 20 8654-610-001-0 21 1427-317-003-0 22 1342-402-006-0

PART NAME QTY DECK/MOWER/54/TM SET 1 ARM/FRONT SET 1 ARM/MID/LH SET 1 ARM/MID/RH SET 1 LINK/REAR SET 1 CYLINDER SET 1 SHAFT/ADJUST SET 1 PLATE/GUIDE SET 1 PLATE/I/30X130 2 BRACKET/REAR/RH COMP 1 NUT/ADJUST COMP 1 PLATE/I/31X65 1 BRACKET/COVER/MID COMP 1 PLATE/COVER/MID 1 BRACKET/CYLINDER COMP 1 WASHER/13X26X06 1 PIN/16X43 2 PIN/12X42 2 PIN/15X88 1 PIN/15X71 1 CLIP, PIN 6 WIREBAND/250 3

REF. # PART NO. 23 3650-380-220-1B 24 3814-371-004-0A 25 V120-264-000-8 26 V211-360-801-6 27 V201-361-203-0 28 V211-360-802-5 29 V304-460-012-0 30 V411-260-012-0 31 V500-163-003-5 32 8657-608-021-0B 33 8657-608-022-0B 34 8657-608-210-0B 35 8657-608-220-0B 36 V201-361-204-0 37 V401-160-012-0 38 8657-608-031-0B 39 8657-608-310-0B 40 8657-608-320-0B 41 V210-361-204-0 42 V401-160-012-0 43 V203-361-003-5 44 V401-160-010-0

66

PART NAME HOSE/HYDRO/900 ASSY ADAPTER/3/8X1/4 SCREW/S BOLT, SEMS(SP) BOLT/M12X30 BOLT, SEMS NUT/M12 WASHER/M12 PIN, SPLIT/3X35 BRACKET/FRONT/LH BRACKET/FRONT/RH BRACKET/MID/LH COMP BRACKET/MID/RH COMP BOLT/7T/M12X40 S.W/M12 BRACKET/FRONT BRACKET/MID/LH COMP BRACKET/MID/RH COMP BOLT/M12X40 S.W/M12 BOLT S.W/M10

QTY 1 1 2 4 3 1 6 1 1 1 1 1 1 18 21 2 1 1 12 15 6 6

PACKING PARTS LIST For TM3265/3245/3215 tractors SMM54-TM3265E4F SMM54-TM3245E4F

FIG. 12-3

REF. # PART NO. 1 2 3 4 5 6 7 8 9 8657-608-023-0 10 8657-608-280-0B 11 8657-611-270-0 12 8657-611-024-0A 13 8654-150-450-1B 14 8657-150-055-0A 15 8657-610-510-2C 16 8657-611-003-0 17 8657-608-052-0 18 8657-608-053-1A 19 8657-610-051-0 20 8654-610-001-0 21 1427-317-003-0 22 1342-402-006-0

PART NAME QTY DECK/MOWER/54/TM SET 1 ARM/FRONT SET 1 ARM/MID/LH SET 1 ARM/MID/RH SET 1 LINK/REAR SET 1 CYLINDER SET 1 SHAFT/ADJUST SET 1 PLATE/GUIDE SET 1 PLATE/I/30X130 2 BRACKET/REAR/RH COMP 1 NUT/ADJUST COMP 1 PLATE/I/31X65 1 BRACKET/COVER/MID COMP 1 PLATE/COVER/MID 1 BRACKET/CYLINDER COMP 1 WASHER/13X26X06 1 PIN/16X43 2 PIN/12X42 2 PIN/15X88 1 PIN/15X71 1 CLIP, PIN 6 WIREBAND/250 3

REF. # PART NO. 23 3650-380-220-1B 24 3814-371-004-0A 25 V120-264-000-8 26 V211-360-801-6 27 V201-361-203-0 28 V211-360-802-5 29 V304-460-012-0 30 V411-260-012-0 31 V500-163-003-5 32 8657-608-021-0B 33 8657-608-022-0B 34 8657-608-210-0B 35 8657-608-220-0B 36 V201-361-204-0 37 V401-160-012-0 38 8657-608-031-0B 39 8657-608-310-0B 40 8657-608-320-0B 41 V210-361-204-0 42 V401-160-012-0 43 V203-361-003-5 44 V401-160-010-0

67

PART NAME HOSE/HYDRO/900 ASSY ADAPTER/3/8X1/4 SCREW/S BOLT, SEMS(SP) BOLT/M12X30 BOLT, SEMS NUT/M12 WASHER/M12 PIN, SPLIT/3X35 BRACKET/FRONT/LH BRACKET/FRONT/RH BRACKET/MID/LH COMP BRACKET/MID/RH COMP BOLT/7T/M12X40 S.W/M12 BRACKET/FRONT BRACKET/MID/LH COMP BRACKET/MID/RH COMP BOLT/M12X40 S.W/M12 BOLT S.W/M10

QTY 1 1 2 4 3 1 6 1 1 1 1 1 1 18 21 2 1 1 12 15 6 6

SSM54, SSM60, SMM54 & SRM54 For TM3265/3245/3215 tractors SRM54-TM3265E4F SRM54-TM3245E4F

FIG. 12-4

REF. # PART NO. 1 2 3 4 5 6 7 8 9 10 8657-608-023-0 11 8657-608-280-0B 12 8657-611-270-0 13 8657-611-024-0A 14 8654-150-450-1B 15 8657-150-055-0A 16 8657-610-510-2C 17 8657-611-003-0 18 8657-608-052-0 19 8657-608-053-1A 20 8657-610-051-0 21 8654-610-001-0 22 1427-317-003-0 23 1342-402-006-0

PART NAME QTY DECK/MOWER/54/TM SET 1 ARM/FRONT SET 1 ARM/MID/LH SET 1 ARM/MID/RH SET 1 LINK/REAR SET 1 CYLINDER SET 1 SHAFT/ADJUST SET 1 PLATE/GUIDE SET 1 PROTECTOR SET 1 PLATE/I/30X130 2 BRACKET/REAR/RH COMP 1 NUT/ADJUST COMP 1 PLATE/I/31X65 1 BRACKET/COVER/MID COMP 1 PLATE/COVER/MID 1 BRACKET/CYLINDER COMP 1 WASHER/13X26X06 1 PIN/16X43 2 PIN/12X42 2 PIN/15X88 1 PIN/15X71 1 CLIP, PIN 6 WIREBAND/250 3

REF. # PART NO. 24 3650-380-220-1B 25 3814-371-004-0A 26 V120-264-000-8 27 V211-360-801-6 28 V201-361-203-0 29 V211-360-802-5 30 V304-460-012-0 31 V411-260-012-0 32 V500-163-003-5 33 V304-260-012-0 34 8657-608-021-0B 35 8657-608-022-0B 36 8657-608-210-0B 37 8657-608-220-0B 38 V201-361-204-0 39 V401-160-012-0 40 8657-608-031-0B 41 8657-608-310-0B 42 8657-608-320-0B 43 V201-361-204-0 44 V401-160-012-0 45 V203-361-003-5 46 V401-160-010-0

68

PART NAME HOSE/HYDRO/900 ASSY ADAPTER/3/8X1/4 SCREW/S BOLT, SEMS(SP) BOLT/M12X30 BOLT, SEMS NUT/M12 WASHER/M12 PIN, SPLIT/3X35 NUT/M12 BRACKET/FRONT/LH BRACKET/FRONT/RH BRACKET/MID/LH COMP BRACKET/MID/RH COMP BOLT/7T/M12X40 S.W/M12 BRACKET/FRONT BRACKET/MID/LH COMP BRACKET/MID/RH COMP BOLT/M12X40 S.W/M12 BOLT S.W/M10

QTY 1 1 2 4 3 1 6 1 1 2 1 1 1 1 18 21 2 1 1 12 17 6 6

69

SSM54 SSM60 SMM54 SRM54 FOR TM3265,3245,3215

Overseas Business Division 3-14, Nishi-Nippori, 5-chome, Arakawa-ku, Tokyo 116-8541, Japan Phone: (03) 5604-7658 Fax: (03) 5604-7703

OM/SM-SSM60F-TM5/-EN-10 1007-01-XXX Printed in Japan