Hyster W50Z (D215) Parts Manual - PDF DOWNLOAD

W50Z (D215)

1615061 08/2013

©2013 HYSTER COMPANY

UNIT CODE D215 NORTH AMERICA

08/2013

SECTIONS 1

FRAME/DRIVE UNIT

2

ELECTRICAL SYSTEM

3

STEER HANDLE/BRAKE SYSTEM

4

LIFT LINKAGE AND FORKS

5

HYDRAULIC SYSTEM

6

OPTIONS

7

FIELD CONVERSION KITS

8

NUMERICAL INDEX

This Parts Manual is divided into 8 major sections which are listed above. Quick reference to these sections can be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages to the corresponding tab.

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TABLE OF CONTENTS DESCRIPTION

PAGE

B BATTERY AND CHARGER ASSEMBLY ........................................................................................................

6-2 BATTERY CONNECTOR FOOD PROCESSING/ARCTIC ................................................................................................................... 6-18 BATTERY CONNECTOR AND CABLE ASSEMBLY ......................................................................................

2-4 BATTERY ROLLER .........................................................................................................................................

6-4 BATTERY SPACER ........................................................................................................................................

2-2 FOOD PROCESSING/ARCTIC ................................................................................................................... 6-20 C CASTER ASSEMBLY ......................................................................................................................................

6-6 CONTROL PANEL ASSEMBLY ......................................................................................................................

2-6 FOOD PROCESSING ................................................................................................................................. 6-22 1-2 COVERS .........................................................................................................................................................

D DECAL AND PLATE LOCATION ....................................................................................................................

DRIVE MOTOR ...............................................................................................................................................

DRIVE UNIT AND BRAKE ..............................................................................................................................

1-4 2-8 1-6

F FORK AND FRAME WELDMENT 6-8 WITH BOLT-ON LOAD BACKREST (→ S/N D215N02287H) ...................................................................

WITH BOLT-ON LOAD BACKREST (S/N D215N02288H →) ................................................................... 6-10 WITHOUT LOAD BACKREST (→ S/N D215N02287H) .............................................................................

4-2 WITHOUT LOAD BACKREST (S/N D215N02288H →) .............................................................................

4-4 H HANDLE UPGRADE KIT .................................................................................................................................

7-2 HEATER ASSEMBLY ARCTIC ....................................................................................................................................................... 6-26 HYDRAULIC POWER UNIT ............................................................................................................................

5-2 HYDRAULIC SYSTEM ....................................................................................................................................

5-4 L LIFT CYLINDER ASSEMBLY ..........................................................................................................................

5-6 LOAD BACKREST .......................................................................................................................................... 6-12 LOAD WHEEL AND LINK ASSEMBLY ...........................................................................................................

4-6 LOWER LINK ..................................................................................................................................................

4-8 M MAIN WIRE HARNESS ................................................................................................................................... 2-10 P POWER HEAD ASSEMBLY ............................................................................................................................ 1-10 S STABILIZER .................................................................................................................................................... 6-14

©2013 HYSTER COMPANY

See Service Manual for service procedures.

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TABLE OF CONTENTS (continued) DESCRIPTION

PAGE

T TILLER HANDLE ARM ASSEMBLY COMPOSITE TILLER HEAD .......................................................................................................................

METAL TILLER HEAD (S/N D215N02186G →) ........................................................................................

TILLER HEAD ASSEMBLY COMPOSITE ...............................................................................................................................................

METAL (S/N D215N02186G →) ................................................................................................................

3-2 3-6 3-4 3-8

U UPPER LINK ................................................................................................................................................... 4-10 Z ZAPI HANDSET KIT ........................................................................................................................................ 6-15 ZAPI LAPTOP/PC KIT ..................................................................................................................................... 6-16

ii

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE D215 NORTH AMERICA

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ABBREVIATIONS QUICK REFERENCE SHEET Listed below are abbreviations used in parts manuals to denote the following expressions: spacer TERM

DEFINITION

TERM

DEFINITION

Amp

Amperes

FRE

Freezer Environment

AR

As Required

in.

inches

BDI

Battery Discharge Indicators

LPG

Liquefied Petroleum Gas

BWI

Brush Wear Indicator

MAP

Manifold Absolute Pressure

CE

Communicator End

mm

millimeters

CRE

Corrosive Environment

MSTS

Microprocessor Spark Timing System

D/B

Date Break

NPT

National Pipe Threads

dbA

Decibel "A" Scale

O/S

Oversize

DE

Drive End

PTO

Power Take Off

ECH

Empty Container Handler

RPM

Revolutions per Minute

ECH-3

Empty Container Handler - 3 High Stacking

S/N

Serial Number

TMM

Truck Management Module

ECH-4

Empty Container Handler - 4 High Stacking

UL Type D

Diesel-Powered Safety Rating

ECH-5

Empty Container Handler - 5 High Stacking

UL Type DS

Diesel-Powered Safety Rating

UL Type E

Battery-Powered Safety Rating

ECH-6

Empty Container Handler - 6 High Stacking

UL Type EE

Battery-Powered Safety Rating

UL Type ES

Battery-Powered Safety Rating

ECH-7

Empty Container Handler - 7 High Stacking

UL Type G

Gasoline-Powered Safety Rating

UL Type GS

Gasoline-Powered Safety Rating

ECM

Electronic Control Module

UL Type LP

Gas-Powered Safety Rating

ECN

Engineering Change Notice

UL Type LPS

LP Gas-Powered Safety Rating

EEPROM

Electrically Erasable Programmable Read Only Memory

U/S

Undersize

EPA

US Environmental Protection Agency

UL

Underwriters Laboratory

EPROM

Electrically Programmable Read Only Memory

V

Volts

©2013 HYSTER COMPANY

See Service Manual for service procedures.

iii

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HOW TO USE THE ILLUSTRATED PARTS MANUAL This parts manual describes and illustrates assemblies, subassemblies, and detail parts needed for service replacement.

iv

The different constructions are indicated by keys and footnotes. The callouts correspond to descriptions found on the next page.

See Service Manual for service procedures.

©2013 HYSTER COMPANY

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UNIT CODE D215 NORTH AMERICA

HOW TO FIND THE DESIRED PART NUMBER

1.

2.

3.

4.

5.

WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN: Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.

Turn to the section you chose. Use the Section Table of Contents to determine the assembly which would normally contain the part required.

Then locate the part on the assembly breakdown page.

WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN: Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).

Locate the assembly the required part is used on and turn to the page indicated for that assembly.

Then locate the part on the assembly breakdown page.

WHEN THE PART NUMBER IS KNOWN: Use the Numerical Index (Page 8-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.

GENERAL:

6.

The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.

Parts Supersession Information. Part numbers that have this history will be displayed in the parts list in the order that they were superseded (from oldest to newest). The superseded part numbers will be shown with a line through them.

Five periods in the PART NO. column (. . . . .) indicate that the part is either Not Serviced Separately or there is a reference to another figure.

A figure reference is denoted by a pointing hand followed by a figure number in the DESCRIPTION column (FFigure 10)

7.

8.

Keys are used to show two or more similar assemblies, RH and LH assembly parts, etc.

Select the appropriate key, "A", "B", "C", "D", or "E" and the corresponding quantity column to find the required parts. Two periods in the QTY column (..) indicate that the part is not used for that assembly.

Indented descriptions under the DESCRIPTION column are used to indicate assemblies and

©2013 HYSTER COMPANY

subparts of assemblies. In the example on the previous page, BEARING CAP (Item 2) is a subpart of the major assembly CASE. 9. Quantities shown are for one assembly. The quantities of the subpart BEARING CAP are indicated as two and two. This means two per CASE assembly.

10. Serial number breaks identify the most current parts information and are shown as follows: → S/N D001H2628 Indicates last serial number affected.

S/N D001H2629 → Indicates the first serial number affected.

S/N D001H1553 ↔ S/N D001H3291 Indicates a range of serial numbers affected.

ECN numbers for pending serial numbers are shown to allow for the inclusion of the most current parts information and are identified as follows: → S/N Pending Per ECN 63243 Indicates a pending serial number for last unit affected.

S/N Pending Per ECN 63243 → Indicates a pending serial number for first unit affected.

Date breaks are used to indicate when a change occurred but a subsequent serial number break was not recorded. This is an arbitrary date usually based on the ECN release and are identified as follows: → D/B 3/00 Indicates that a change occurred sometime within that month for the item affected.

D/B 3/00 → Indicates that a change occurred sometime within that month for the item affected.

D/B 3/00 ↔ D/B 4/00 Indicates a range of production dates of the item affected.

Contact your local dealer for Hyster lift trucks for serial number information for items with a ECN or a date break.

ORDERING PARTS: When ordering replacement parts, give the unit serial number, part number, name of part and quantity required.

For any further information on parts, service, or ordering, consult your local dealer for Hyster lift trucks.

See Service Manual for service procedures.

v

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IDENTIFICATION OF TRUCK SERIAL NUMBERS

(1) and (2)

The first letter and three numbers indicate the truck unit code.

(3)

The second letter indicates the plant of manufacture.

(4)

The four or five digit number indicates the production sequence number of the truck.

(5)

The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.

The letters "I", "O", and "Q" will not be used.

For pending serial numbers contact your local dealer for Hyster lift trucks.

Parts referred to in this book as right or left hand parts are in accordance with the illustration above.

vi

See Service Manual for service procedures.

©2013 HYSTER COMPANY

08/2013

UNIT CODE D215 NORTH AMERICA

PUBLICATIONS Every new lift truck is provided with an OPERATING MANUAL. This manual has information that the operator must know for inspection and operation of the lift truck.

SERVICE MAINTENANCE MANUALS, which provide service and overhaul procedures, and PARTS

MANUALS with complete replacement part identification, are available at a nominal fee from your Hyster dealer to assist users in effectively maintaining Hyster lift trucks in a safe, useful condition. See the list below for information on ordering specific publications for this model lift truck.

PUBLICATION

HYSTER PART NUMBER

Operating Manual........................................................................................................................ 1613518 Service Manual (Complete)......................................................................................................... 1616295 Parts Manual............................................................................................................................... 1615061

©2013 HYSTER COMPANY

See Service Manual for service procedures.

vii

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NOTES

viii

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE D215 NORTH AMERICA

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1

FRAME/DRIVE UNIT

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SECTION 1 FRAME/DRIVE UNIT DESCRIPTION

PAGE

COVERS .........................................................................................................................................................

1-2 DECAL AND PLATE LOCATION ....................................................................................................................

1-4 DRIVE UNIT AND BRAKE ..............................................................................................................................

1-6 POWER HEAD ASSEMBLY ............................................................................................................................ 1-10

©2013 HYSTER COMPANY

See Service Manual for service procedures.

1-1

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COVERS (FIGURE 1-1)

1-2

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE D215 NORTH AMERICA

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COVERS ITEM 1 2 3 4 5 6 6 7 7 8 9 10 11 12

PART NO.

DESCRIPTION

1485654 335989 335991 2040664 1495765 1537410 4038201 1537409 4038199 296203 1506738 2022617 296396 2311797

Cover (Upper) .....................................................................................................

Information Case ................................................................................................

Cover (Information Case) ...................................................................................

Rivet ....................................................................................................................

Cover (Lower) .....................................................................................................

Motor Cover (LH) (Part may be labeled as RH) ..................................................

Motor Cover (LH) (Part may be labeled as RH) (Alternate Part) ........................

Motor Cover (RH) (Part may be labeled as LH) ..................................................

Motor Cover (RH) (Part may be labeled as LH) (Alternate Part) ........................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Plug .....................................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 4 1 1 1 1 1 4 2 2 4 1

1-3

UNIT CODE D215 NORTH AMERICA

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DECAL AND PLATE LOCATION (FIGURE 1-2)

1-4

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE D215 NORTH AMERICA

08/2013

DECAL AND PLATE LOCATION ITEM 1 2 3 4 5 6 7 8 9 10

PART NO. 1529042 389688 2041789 2307400 2305689 1534660 1498313 a. . . . .

1498314 2077553

DESCRIPTION

QTY

Label (Hyster) .....................................................................................................

Nameplate Cover ................................................................................................

Label (Warning) ..................................................................................................

Rivet ....................................................................................................................

Label (Pinch Warning) ........................................................................................

Label (Patents and Trademarks) ........................................................................

Label (Dash) .......................................................................................................

Nameplate Label .................................................................................................

Operator Manual .................................................................................................

Label (Special Grease) .......................................................................................

2 1 1 1 4 1 2 1 1 1

FOOTNOTES: a

Contact your dealer

©2013 HYSTER COMPANY

See Service Manual for service procedures.

1-5

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DRIVE UNIT AND BRAKE (FIGURE 1-3)

1-6

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE D215 NORTH AMERICA

08/2013

DRIVE UNIT AND BRAKE ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 17 17 17 18 18 19 20 21 22 22 23 24 25 26 26 27 28 29 30 31 31 31 32 33 34 35 36 37 37 37 37 37 37 37

PART NO.

DESCRIPTION

2046002 136681 292681 222709 2052113 2051304 1507279 296359 316835 296418 2306994 2059341 128450 296002 2048043 2791987 2046003 .....

2049428 4600204 2310849 222202 2051303 2049316 2304321 174230 163971 2304950 43685 .....

43203 2059342 2310041 2309203 39382 296011 2047721 2044976 4072934 2307321 4078866 166818 2050732 2048081 2086274 4604181 2082486 4604699 2094227 2086275 4604182

Master Drive Unit (24 Volt) .................................................................................

Capscrew .......................................................................................................

Lockwasher ....................................................................................................

Pin ..................................................................................................................

Cover ..............................................................................................................

Fitting ..............................................................................................................

Capscrew .......................................................................................................

Washer ...........................................................................................................

Nut ..................................................................................................................

Washer ...........................................................................................................

Gear ...............................................................................................................

Spacer -Oil Flinger .........................................................................................

Ball Bearing ....................................................................................................

Capscrew .......................................................................................................

Spindle ...........................................................................................................

Bushing ..........................................................................................................

Brake Assembly .............................................................................................

Stator ..........................................................................................................

Hub .............................................................................................................

Rotor ..........................................................................................................

Woodruff Key ..................................................................................................

Woodruff Key (Alternate Part) ........................................................................

Key .................................................................................................................

Traction Motor (24 Volt) (FFigure 2-4)..........................................................

Drive Axle .......................................................................................................

Bearing Cone .................................................................................................

Bearing Cup ...................................................................................................

Drive Gear ......................................................................................................

Locknut ...........................................................................................................

Housing ..........................................................................................................

Ball Bearing ....................................................................................................

Spacer ............................................................................................................

Gear and Pinion (Second Intermediate) .........................................................

Gear and Pinion (First Intermediate) ..............................................................

O-Ring ............................................................................................................

Capscrew .......................................................................................................

Wire Harness (24 Volt) ...................................................................................

Boot ................................................................................................................

Boot (Alternate Part) .......................................................................................

Sleeve ............................................................................................................

Identification Plate ..........................................................................................

Rivet ...............................................................................................................

Lockwasher .........................................................................................................

Seal .....................................................................................................................

Wheel and Tire (9 x 5 Poly) ................................................................................

Wheel And Tire (9 x 5 Poly) (Alternate Part) ......................................................

Wheel Rim ......................................................................................................

Rim (Alternate Part) ............................................................................................

Tire (9 x 5 Poly) ..............................................................................................

Wheel and Tire (9 x 5 Non-Marking) ...................................................................

Wheel And Tire (9 x 5 Non-Marking) (Alternate Part) .........................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 8 8 2 1 1 2 3 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 2 2 1 1 1 4 1 1 1 1 8 1 4 4 1 1 2 1 1 1 1 1 1 1 1 1 1-7

UNIT CODE D215 NORTH AMERICA

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DRIVE UNIT AND BRAKE ITEM 37 37 37 37 37 37 37 37 37 37 37 37 37 37 38 38 39 40 41 41 41 42

PART NO. 2082486 4604699 2094229 2088701 4604183 2082486 4604699 2094228 2054408 2082237 4604180 2082486 4604699 2082485 15135 221771 16820 1465801 1375474 1507273 1507274 1507275 2050733 ac 2038652 ab 320157 ab 292681 ab 296168 ab 239503

DESCRIPTION

QTY

Wheel Rim ......................................................................................................

Rim (Alternate Part) ........................................................................................

Tire (9 x 5 Non-Marking) ................................................................................

Wheel and Tire (9 x 5 Poly Siped) ......................................................................

Wheel And Tire (Alternate Part) ..........................................................................

Wheel Rim ......................................................................................................

Rim (Alternate Part) ........................................................................................

Tire (9 x 5 Poly Siped) ....................................................................................

Tire (Poly with Siping) (Alternate Part) ...........................................................

Wheel and Tire (Low Power Electric Rubber) .....................................................

Wheel And Tire (Low Power Electric Rubber) (Alternate Part) ...........................

Wheel Rim ......................................................................................................

Rim (Alternate Part) ........................................................................................

Tire (Low Power Electric Rubber) ..................................................................

Washer ...............................................................................................................

Washer (Alternate Part) ......................................................................................

Capscrew ............................................................................................................

1 1 1 1 1 1 1 1 1 1 1 1 1 1 5 5 5

Bearing ...............................................................................................................

Bearing Set .........................................................................................................

Bearing Cone .................................................................................................

Bearing Cup ...................................................................................................

Nut ......................................................................................................................

Static Strap .........................................................................................................

Washer ...............................................................................................................

Lockwasher .........................................................................................................

Capscrew ............................................................................................................

Nut ......................................................................................................................

1 1 1 1 1 1 1 1 1 1

FOOTNOTES: a b

1-8

Not Illustrated Used in Static Strap Installation

c

Used on all tire and wheel assemblies except Low Power Electric Rubber

See Service Manual for service procedures.

©2013 HYSTER COMPANY

08/2013

UNIT CODE D215 NORTH AMERICA

NOTES

©2013 HYSTER COMPANY

See Service Manual for service procedures.

1-9

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POWER HEAD ASSEMBLY (FIGURE 1-4)

1-10

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE D215 NORTH AMERICA

08/2013

POWER HEAD ASSEMBLY ITEM 1 2 3 4 5 6 7 8 9 10 10 10 10 11 12 13 14 15 16 17 18 19 20 21 22

PART NO. 2046002 1507273 2050731 1465801 1375474 2307321 2048081 2050732 2050733 2040833 2046539 2048665 2048666 2048667 2046803 2050088 2048094 2302339 c 2038652 c 320157 c 292681 c 296168 c 239503 4048814 292528 292656 a 2078977 b 2052904

DESCRIPTION

QTY

Master Drive Unit (24 Volt) (FFigure 1-3)..........................................................

Bearing Set .........................................................................................................

Frame .................................................................................................................

1 1 1

Bearing ...............................................................................................................

Sleeve .................................................................................................................

Seal .....................................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Grease Fitting .....................................................................................................

Cylinder Assy (FFigure 5-3)...............................................................................

Kit-Seal ...........................................................................................................

Bearing ...........................................................................................................

Ring ................................................................................................................

Pin .......................................................................................................................

Pin .......................................................................................................................

Fitting ..................................................................................................................

Hose Assy ...........................................................................................................

Static Strap .........................................................................................................

Washer ...............................................................................................................

Lockwasher .........................................................................................................

Capscrew ............................................................................................................

Nut ......................................................................................................................

1 1 1 1 1 1 1 1 2 4 2 2 1 1 1 1 1 1 1

Capscrew ............................................................................................................

Nut ......................................................................................................................

Frame .................................................................................................................

Clip ......................................................................................................................

2 2 1 1

FOOTNOTES: a b

For Food Processing Application Not Illustrated

©2013 HYSTER COMPANY

c

Used with poly and non-marking rubber tires

See Service Manual for service procedures.

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NOTES

1-12

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE D215 NORTH AMERICA

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2

ELECTRICAL SYSTEM

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UNIT CODE D215 NORTH AMERICA

SECTION 2 ELECTRICAL SYSTEM DESCRIPTION

PAGE

BATTERY CONNECTOR AND CABLE ASSEMBLY ......................................................................................

2-4 BATTERY SPACER ........................................................................................................................................

2-2 CONTROL PANEL ASSEMBLY ......................................................................................................................

2-6 DRIVE MOTOR ...............................................................................................................................................

2-8 MAIN WIRE HARNESS ................................................................................................................................... 2-10

©2013 HYSTER COMPANY

See Service Manual for service procedures.

2-1

UNIT CODE D215 NORTH AMERICA

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BATTERY SPACER (FIGURE 2-1)

2-2

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE D215 NORTH AMERICA

08/2013

BATTERY SPACER ITEM 1 1 2 3 4 5 6 7

PART NO. b 2046622 c 2086086 320156 292501 a 2046892 292681 d 136749 239503

DESCRIPTION

QTY

Spacer (25 mm) ..................................................................................................

Spacer (Food Processing) ..................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

Plate ....................................................................................................................

Lockwasher .........................................................................................................

Screw ..................................................................................................................

Nut ......................................................................................................................

2 2 4 4 1 2 2 2

FOOTNOTES: a b

32mm uses two plates Side to Side

©2013 HYSTER COMPANY

c d

Side to Side - Galvanized Used only on 16 mm

See Service Manual for service procedures.

2-3

UNIT CODE D215 NORTH AMERICA

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BATTERY CONNECTOR AND CABLE ASSEMBLY (FIGURE 2-2)

ITEM 1 2 3 4

PART NO. 2051048 288835 2052834 2033612 2302831 a 2303500

DESCRIPTION

QTY

Battery Connector (Red) .....................................................................................

1 Battery Connector (Red) ................................................................................

1 Sleeve ............................................................................................................

2 Strap Clamp ...................................................................................................

1 Cable .............................................................................................................. AR Terminal .........................................................................................................

2

FOOTNOTES: a

2-4

Not Illustrated

See Service Manual for service procedures.

©2013 HYSTER COMPANY

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UNIT CODE D215 NORTH AMERICA

NOTES

©2013 HYSTER COMPANY

See Service Manual for service procedures.

2-5

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CONTROL PANEL ASSEMBLY (FIGURE 2-3)

2-6

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE D215 NORTH AMERICA

08/2013

CONTROL PANEL ASSEMBLY ITEM 1 2 3 4 5 5 6 7 8 9 10 11 12 13 13 13 13 14 14 14 14 14 15

PART NO. 2077504 2077503 2078349 287844 2046797 2051048 2078892 292680 287817 320156 320155 292679 296151 136687 2046546 a 2046545 1491654 a 2311797 254007 262798 4047541 4053097 b 2051870 2042675 a 2046822 a 2047578 a 2047722 a 2077301 a 2047723 a 2047748 a 2046545 a 2309839 a 198678

DESCRIPTION

QTY

Control Panel ......................................................................................................

Mounting Plate ....................................................................................................

Controller ............................................................................................................

Capscrew ............................................................................................................

Contactor ............................................................................................................

Battery Connector (Red) .....................................................................................

Battery Connector ...............................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Washer ...............................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

Nut ......................................................................................................................

Indicator (With Wire Harness) (Kit) .....................................................................

Wire Harness ..................................................................................................

MDI .................................................................................................................

Plug (Without MDI) .............................................................................................

Ignition Switch (Key) ...........................................................................................

Key Set ...........................................................................................................

Ignition Switch (Key) (Alternate Part) ..................................................................

Key Set (Alternate Part) .................................................................................

Ignition Switch (Toggle) (Toggle) ........................................................................

Horn ....................................................................................................................

Wire Harness ......................................................................................................

Wire Harness ......................................................................................................

Wire Harness (Adapter) ......................................................................................

Wire Harness (Adapter) ......................................................................................

Wire Harness (Jumper) .......................................................................................

Wire Harness (With Inline Fuse) .........................................................................

Wire Harness (MDI Combi Control) ....................................................................

Hose Clamp ........................................................................................................

Clamp .................................................................................................................

1 1 1 2 1 1 1 6 4 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

FOOTNOTES: a

Not Illustrated

©2013 HYSTER COMPANY

b

Optional

See Service Manual for service procedures.

2-7

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DRIVE MOTOR (FIGURE 2-4)

2-8

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE D215 NORTH AMERICA

08/2013

DRIVE MOTOR ITEM 1 2 3 4 5 6 7 8

PART NO.

DESCRIPTION

2049316 1506788 1506789 1480366 1480367 1506790 1506791 1506792 2085724

Traction Motor .....................................................................................................

Bracket ...........................................................................................................

Armature .........................................................................................................

Bearing ...........................................................................................................

Bolt .................................................................................................................

Stator ..............................................................................................................

Brush and Spring ............................................................................................

End Head .......................................................................................................

Motor Band .....................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 1 1 1 1

2-9

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MAIN WIRE HARNESS (FIGURE 2-5)

2-10

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE D215 NORTH AMERICA

08/2013

MAIN WIRE HARNESS ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

PART NO.

DESCRIPTION

2047721 2067498 2075323 2075324 2037552 1369424 2072807 1382650 2310576 2309579 2302852 2034890 2058418 2048593 1369409 2303328 2059812 2072808 1484559 2048832 2048833 2048834 2048835 2048836 2305754 114312 1382671

Wire Harness (24 Volt) .......................................................................................

1 Terminal .........................................................................................................

2 Terminal .........................................................................................................

2 Terminal .........................................................................................................

2 Terminal .........................................................................................................

1 Terminal .........................................................................................................

2 Terminal .........................................................................................................

2 Terminal .........................................................................................................

2 Terminal .........................................................................................................

2 Socket ............................................................................................................ 33 Pin ..................................................................................................................

3 Connector .......................................................................................................

1 Connector .......................................................................................................

3 Connector (6 Way) .........................................................................................

1 Connector (8 Way) .........................................................................................

1 Connector .......................................................................................................

1 Connector (4 Way) .........................................................................................

1 Connector (Socket) ........................................................................................

1 Housing (Socket) ............................................................................................

1 Connector Block .............................................................................................

1 Connector Block .............................................................................................

4 Connector Block .............................................................................................

1 Connector Block .............................................................................................

1 Connector Block .............................................................................................

1 Terminal .........................................................................................................

1 Strap Clamp ...................................................................................................

1 Tube (Heat Shrinkable) .................................................................................. AR

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

2-11

UNIT CODE D215 NORTH AMERICA

08/2013

NOTES

2-12

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE D215 NORTH AMERICA

08/2013

3

STEER HANDLE/BRAKE SYSTEM

08/2013

UNIT CODE D215 NORTH AMERICA

SECTION 3 STEER HANDLE/BRAKE SYSTEM DESCRIPTION

PAGE

TILLER HANDLE ARM ASSEMBLY COMPOSITE TILLER HEAD .......................................................................................................................

METAL TILLER HEAD (S/N D215N02186G →) ........................................................................................

TILLER HEAD ASSEMBLY COMPOSITE ...............................................................................................................................................

METAL (S/N D215N02186G →) ................................................................................................................

©2013 HYSTER COMPANY

See Service Manual for service procedures.

3-2 3-6 3-4 3-8

3-1

UNIT CODE D215 NORTH AMERICA

08/2013

TILLER HANDLE ARM ASSEMBLY (FIGURE 3-1) COMPOSITE TILLER HEAD

3-2

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE D215 NORTH AMERICA

08/2013

TILLER HANDLE ARM ASSEMBLY COMPOSITE TILLER HEAD ITEM 1 1 2 2 3 3 4 5 5 6 7 7 7 8 8 9 10 10 11 12 13 14 15 16 17 18 19 19 20 21 22 23 24 25

PART NO. 2083193 2050082 2083193 2050082 292500 1527876 2077505 2074923 2050084 2059695 2062561 2791931 b 2066312 1580062 c 2098777 302380 302375 2792378 293727 2083571 4006400 1709807 2043856 .....

1476421 292680 2008715 1486566 302043 302045 2066432 2048593 2309579 2035909 2302852 2048834 a 2309839 a 2007882 a 302093 a 1704795

DESCRIPTION

QTY

Tiller Handle Arm ................................................................................................

1

Tiller Handle Arm (Food Processing Option) ......................................................

Capscrew ............................................................................................................

Capscrew (Alternate Part) ..................................................................................

Switch and Bracket Assembly (Proximity Switch) ...............................................

Switch (Proximity) ...........................................................................................

Bumper ...............................................................................................................

Pin (Tiller Pivot) ..................................................................................................

Pin (Tiller Pivot with Lube Fitting, Food Processing Option) ...............................

Washer (Special) ................................................................................................

Gas Spring ..........................................................................................................

Bushing ..........................................................................................................

Return Spring (Gas) ............................................................................................

Dowel (Pin) .........................................................................................................

Dowel (Pin, Alternate Part) .................................................................................

Screw (Special) ...................................................................................................

Capscrew ............................................................................................................

Capscrew (Alternate Part) ..................................................................................

Capscrew (Flanged) ...........................................................................................

Locknut (Flanged) ...............................................................................................

Capscrew ............................................................................................................

Tiller Head Assembly (D215) ..............................................................................

Washer ...............................................................................................................

Washer ...............................................................................................................

Plug .....................................................................................................................

Clamp .................................................................................................................

Screw ..................................................................................................................

Screw (Alternate Part) ........................................................................................

Wire Harness (Tiller Handle) ..............................................................................

Connector (6 Way) (Molex Receptacle) .........................................................

Socket (Molex) ...............................................................................................

Connector (Molex Connector) ........................................................................

Pin (Molex) .....................................................................................................

Connector Block (Rubber Insulator) ...............................................................

Hose Clamp ........................................................................................................

Grease Fitting (Food Processing Option) ...........................................................

Setscrew (Food Processing Option) ...................................................................

Insert ...................................................................................................................

1 2 2 1 1 2 2 2 2 1 1 1 1 1 1 2 2 2 2 3 1 2 3 1 1 1 1 1 1 5 1 5 2 1 2 2 1

FOOTNOTES: a b

Not Illustrated → S/N D215N01929F

©2013 HYSTER COMPANY

c

S/N D215N01930F →

See Service Manual for service procedures.

3-3

UNIT CODE D215 NORTH AMERICA

08/2013

TILLER HEAD ASSEMBLY (FIGURE 3-2) COMPOSITE

ITEM

1 1 2 2 3 3 3 4 5 6 6 6 7 7 8 9 10 11 12 12 12 12 13 14 3-4

PART NO. d 1534256 g 1610844 f 1709573 j 4014695 c 2060004 h 2111838 1491262 1467780 2045501 b 1706800 b 1705264 4023859 1467779 1489471 1600591 1466875 1600592 1466876 1600593 1466607 1594131 4023861 1466935 320152 1499660 1466595 1466877 1503736 1706749 1498102 1466606 1531075

DESCRIPTION

QTY

Tiller Head (D215, Standard On/Off Switch) .......................................................

Tiller Head (D215, Standard On/Off Switch) .......................................................

Tiller Head (D215, Standard On/Off Switch) .......................................................

Tiller Head (D215, Standard On/Off Switch) .......................................................

Tiller Head (Lower, Std. On/Off and Proportional Switch, Cold Storage) .......

Tiller Head (Lower Half) .................................................................................

Cover (Snail) ..................................................................................................

Cover (Snail, Alternate Part) ..........................................................................

Tiller Head (Upper Half) .................................................................................

Plate ...............................................................................................................

Screw .............................................................................................................

1 1 1 1 1 1 1 1 1 1 2

Cover (Belly Switch) .......................................................................................

Cover (Horn) ...................................................................................................

Kit-Switch .......................................................................................................

1 1 1

Switch (RH Butterfly) ..................................................................................

1

Switch (LH Butterfly) ..................................................................................

Spring (Throttle Direction Control Return) ..................................................

Spring (Throttle Direction Control Return) ..................................................

1 1 1

Camshaft (Butterfly Switch) ........................................................................

Washer (Butterfly Switch) ...........................................................................

Capscrew (Butterfly Switch) .......................................................................

Bushing (Butterfly Switch) ..........................................................................

Switch Assembly (On/Off, RH and LH) ..........................................................

Button (On/Off Push Button, Yellow) ..........................................................

Actuator (Cover, Top Push Button, Yellow) ...........................................

Microswitch (On-Off) (On/Off Switch with Molex Connector) .....................

Spring (Horn/Snail) .........................................................................................

Spring (Cover, Belly) ......................................................................................

1 2 2 2 4 1 1 1 1 1

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE D215 NORTH AMERICA

08/2013

ITEM 15 15

PART NO. e 1498101 i 1644784 a 1660875 a 1652960 a 2097314 a 1466602 a 1466604 a 1466605

DESCRIPTION

QTY

Printed Circuit Board Assembly ......................................................................

Kit-Tiller Card .................................................................................................

Locking Lever (Belly Spring) (For Belly Spring) .............................................

Support (Clip) .................................................................................................

Screw .............................................................................................................

Label (Tiller Handle) (Hyster) .........................................................................

Label (RH Switch Functions) ..........................................................................

Label (LH Switch Functions) ..........................................................................

1 1 1 1 1 1 1 1

FOOTNOTES: a b c d e

Not Illustrated Not Illustrated - For Use With Tiller Head (Upper Half) → 4/2009 → 9/2005 → S/N D215N01665D

©2013 HYSTER COMPANY

f g h i j

4/2009 ↔ S/N D215N02223H 9/2005 ↔ 4/2009 4/2009 → S/N D215N01666D → S/N D215N02224H →

See Service Manual for service procedures.

3-5

UNIT CODE D215 NORTH AMERICA

08/2013

TILLER HANDLE ARM ASSEMBLY (FIGURE 3-3) METAL TILLER HEAD (S/N D215N02186G →)

3-6

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE D215 NORTH AMERICA

08/2013

TILLER HANDLE ARM ASSEMBLY METAL TILLER HEAD (S/N D215N02186G →) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 17 18 19 20

PART NO. 4009141 .....

4006400 302045 292680 1486566 1709807 293761 4602528 302380 2059695 2791931 1527876 2792378 2008715 2050084 2077505 2074923 2083571 1660750 320157 a 4009809 a 2309839

DESCRIPTION

QTY

Tiller Handle Arm ................................................................................................

Tiller Head Assembly (D215) (FFigure 3-4).......................................................

Capscrew (Flanged) ...........................................................................................

Screw ..................................................................................................................

Washer ...............................................................................................................

Clamp .................................................................................................................

Locknut (Flanged) ...............................................................................................

Capscrew ............................................................................................................

Return Spring (Gas) ............................................................................................

Dowel (Pin) .........................................................................................................

Pin (Tiller Pivot) ..................................................................................................

Washer (Special) ................................................................................................

Capscrew ............................................................................................................

Screw (Special) ...................................................................................................

Plug .....................................................................................................................

Bumper ...............................................................................................................

Switch and Bracket Assembly (Proximity Switch) ...............................................

Switch (Proximity) ...........................................................................................

Capscrew ............................................................................................................

Insert ...................................................................................................................

Washer ...............................................................................................................

Strap Clamp (Button Head) ................................................................................

Hose Clamp ........................................................................................................

1 1 2 1 1 1 2 3 1 1 2 2 2 1 1 2 1 1 2 1 2 1 1

FOOTNOTES: a

Not Illustrated

©2013 HYSTER COMPANY

See Service Manual for service procedures.

3-7

UNIT CODE D215 NORTH AMERICA

08/2013

TILLER HEAD ASSEMBLY (FIGURE 3-4) METAL (S/N D215N02186G →)

3-8

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE D215 NORTH AMERICA

08/2013

TILLER HEAD ASSEMBLY METAL (S/N D215N02186G →) ITEM

1 1 1 2 3 4 5 6 7 8 9 10 11 12 12 13 14 15 16 16 17 18 19 20 21 22 23 23 23 23

PART NO.

DESCRIPTION

QTY

c 4007725 d 4015006 2045501 b 1706800 b 1705264 1489471 1466606 1499660 320152 1466875 1600592 1466876 1600593 1466595 1466607 1594131 1644784 c 4023861 1466935 d 4023861 1466935 1652960 2097314 1531075 c 4023859 1467779 d 4023859 1467779 4005162 1491262 1466606 1466605 1466602 1466604 1466877 1503736 1706749 1498102 a 1660875

Tiller Head (D215, Metal, On/Off Switch) ...........................................................

Tiller Head (D215, Metal, On/Off Switch) ...........................................................

Tiller Head (Upper Half) .................................................................................

Plate ...............................................................................................................

Screw .............................................................................................................

Cover (Horn) ...................................................................................................

Spring (Horn/Snail) .........................................................................................

Capscrew (Butterfly Switch) ...........................................................................

Washer (Butterfly Switch) ...............................................................................

1 1 1 1 2 1 1 2 2

Switch (RH Butterfly) ......................................................................................

1

Switch (LH Butterfly) .......................................................................................

Bushing (Butterfly Switch) ..............................................................................

Spring (Throttle Direction Control Return) ......................................................

Spring (Throttle Direction Control Return) ......................................................

Kit-Tiller Card .................................................................................................

1 2 1 1 1

Camshaft ........................................................................................................

1

Camshaft ........................................................................................................

Support (Clip) .................................................................................................

Screw .............................................................................................................

Spring (Cover, Belly) ......................................................................................

1 1 1 1

Cover (Belly Switch) .......................................................................................

1

Cover (Belly Switch) .......................................................................................

Tiller Head Assembly (Lower) ........................................................................

Cover (Snail) ..................................................................................................

Spring (Horn/Snail) .........................................................................................

Label (LH Switch Functions) ..........................................................................

Label (Tiller Handle) (Hyster) .........................................................................

Label (RH Switch Functions) ..........................................................................

Switch Assembly (On/Off, RH and LH) ..........................................................

Button (On/Off Push Button, Yellow) ..........................................................

Actuator (Cover, Top Push Button, Yellow) ...........................................

Microswitch (On-Off) (On/Off Switch with Molex Connector) .....................

Locking Lever (Belly Spring) (for Belly Spring) ...............................................

1 1 1 1 1 1 1 4 1 1 1 1

1600591

Kit-Switch ............................................................................................................

1

FOOTNOTES: a b

Not Illustrated Not Illustrated - For Use With Tiller Head (Upper Half)

©2013 HYSTER COMPANY

c d

→ S/N D215N02246H S/N D215N02247H →

See Service Manual for service procedures.

3-9

UNIT CODE D215 NORTH AMERICA

08/2013

NOTES

3-10

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE D215 NORTH AMERICA

08/2013

4

LIFT LINKAGE AND FORKS

08/2013

UNIT CODE D215 NORTH AMERICA

SECTION 4 LIFT LINKAGE AND FORKS DESCRIPTION

PAGE

FORK AND FRAME WELDMENT WITHOUT LOAD BACKREST (→ S/N D215N02287H) .............................................................................

4-2 WITHOUT LOAD BACKREST (S/N D215N02288H →) .............................................................................

4-4 LOAD WHEEL AND LINK ASSEMBLY ...........................................................................................................

4-6 LOWER LINK ..................................................................................................................................................

4-8 UPPER LINK ................................................................................................................................................... 4-10

©2013 HYSTER COMPANY

See Service Manual for service procedures.

4-1

UNIT CODE D215 NORTH AMERICA

08/2013

FORK AND FRAME WELDMENT (FIGURE 4-1) WITHOUT LOAD BACKREST (→ S/N D215N02287H)

KEY: A: 18 in. Spread B: 22 in. Spread C: 27 in. Spread ITEM 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4-2

QTY A B

PART NO.

DESCRIPTION

2079214 2078829 .....

2078830 2078546 2078547 2079215 2078831 .....

2078832 2078548 2078549 2079216 2075441 2078833 .....

2078834 2078550 2078551 2079217 2078835 .....

2078836 2078552

Fork (36 in.) .......................................................................................

Fork (36 in.) (Galvanized - Food Processing) ...................................

Fork (36 in.) (Galvanized - Arctic) .....................................................

Fork (36 in.) (Galvanized - Food Processing) ...................................

Fork (36 in.) .......................................................................................

Fork (36 in.) .......................................................................................

Fork (42 in.) .......................................................................................

Fork (42 in.) (Galvanized - Food Processing) ...................................

Fork (42 in.) (Galvanized - Arctic) .....................................................

Fork (42 in.) (Galvanized - Food Processing) ...................................

Fork (42 in.) .......................................................................................

Fork (42 in.) .......................................................................................

Fork (48 in.) .......................................................................................

Fork (48 in.) .......................................................................................

Fork (48 in.) (Galvanized - Food Processing) ...................................

Fork (48 in.) (Galvanized - Arctic) .....................................................

Fork (48 in.) (Galvanized - Food Processing) ...................................

Fork (48 in.) .......................................................................................

Fork (48 in.) .......................................................................................

Fork (54 in.) .......................................................................................

Fork (54 in.) (Galvanized - Food Processing) ...................................

Fork (54 in.) (Galvanized - Arctic) .....................................................

Fork (54 in.) (Galvanized - Food Processing) ...................................

Fork (54 in.) .......................................................................................

See Service Manual for service procedures.

1 .. .. .. .. ..

1 .. .. .. .. ..

1 .. .. .. .. .. ..

1 .. .. .. ..

..

1 1 ..

1 .. ..

1 1 ..

1 .. .. ..

1 1 ..

1 .. ..

1 1 ..

1

C .. ..

1 1 ..

1 .. ..

1 1 ..

1 ..

1 ..

1 1 ..

1 .. ..

1 1 ..

©2013 HYSTER COMPANY

UNIT CODE D215 NORTH AMERICA

08/2013

KEY: A: 18 in. Spread B: 22 in. Spread C: 27 in. Spread ITEM 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

PART NO.

DESCRIPTION

2078553 2079218 2078837 .....

2078838 2078554 2078555 2052950 2052949 2078923 2077183 2077178 2052954 2052953 2078924 2077184 2077179 2052958 2052957 2077191 2078925 2077185 2077180 2052962 2052961 2078926 2077186 2077181 2052966 2052965 2078927 2077187 2077182 2077177

Fork (54 in.) .......................................................................................

Fork (60 in.) .......................................................................................

Fork (60 in.) (Galvanized - Food Processing) ...................................

Fork (60 in.) (Galvanized - Arctic) .....................................................

Fork (60 in.) (Galvanized - Food Processing) ...................................

Fork (60 in.) .......................................................................................

Fork (60 in.) .......................................................................................

Pull Rod (36 in.) (RH) ........................................................................

Pull Rod (36 in.) (LH) .........................................................................

Pull Rod (36 in.) (Galvanized - Food Processing) .............................

Pull Rod (36 in.) (Galvanized - Arctic) ...............................................

Pull Rod (36 in.) .................................................................................

Pull Rod (42 in.) (RH) ........................................................................

Pull Rod (42 in.) (LH) .........................................................................

Pull Rod (42 in.) (Galvanized - Food Processing) .............................

Pull Rod (42 in.) (Galvanized - Arctic) ...............................................

Pull Rod (42 in.) .................................................................................

Pull Rod (48 in.) (RH) ........................................................................

Pull Rod (48 in.) (LH) .........................................................................

Pull Rod (48 in.) .................................................................................

Pull Rod (48 in.) (Galvanized - Food Processing) .............................

Compression Rod (Fork Length 1250mm) ........................................

Pull Rod (48 in.) .................................................................................

Pull Rod (54 in.) (RH) ........................................................................

Pull Rod (54 in.) (LH) .........................................................................

Pull Rod (54 in.) (Galvanized - Food Processing) .............................

Pull Rod (56 in.) (Galvanized - Arctic) ...............................................

Pull Rod (54 in.) .................................................................................

Pull Rod (60 in.) (RH) ........................................................................

Pull Rod (60 in.) (LH) .........................................................................

Pull Rod (60 in.) (Galvanized - Food Processing) .............................

Pull Rod (60 in.) (Galvanized - Arctic) ...............................................

Pull Rod (60 in.) .................................................................................

Bushing Not Illustrated ..................................................................

©2013 HYSTER COMPANY

A

See Service Manual for service procedures.

..

1 .. .. .. .. ..

1 1 .. .. ..

1 1 .. .. ..

1 1 .. .. .. ..

1 1 .. .. ..

1 1 .. .. ..

4

QTY B .. ..

1 1 ..

1 .. .. ..

1 1 1 .. ..

1 1 1 .. .. ..

1 1 1 .. ..

1 1 1 .. ..

1 1 1 4

C 1 .. ..

1 1 ..

1 .. .. ..

1 1 .. .. ..

1 1 .. ..

1 ..

1 1 .. .. ..

1 1 .. .. ..

1 1 4

4-3

UNIT CODE D215 NORTH AMERICA

08/2013

FORK AND FRAME WELDMENT (FIGURE 4-2) WITHOUT LOAD BACKREST (S/N D215N02288H →)

KEY: A: 18 in. Spread B: 22 in. Spread C: 27 in. Spread ITEM 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 4-4

QTY A B

PART NO.

DESCRIPTION

4606036 4606038 4606039 4606047 4606051 4606117 4606054 4606058 4606052 4606053 4606055 4606059 4610923 4610922 2077178 4610928 4610927 2077179 4610931 4610930 2077180 4610939 4610940 2077182

Frame (Forks) (36 in) ........................................................................

Frame (Forks) (42 in.) .......................................................................

Frame (Forks) (48 in.) .......................................................................

Frame (Forks) (60 in.) .......................................................................

Frame (Forks) (36 in.) .......................................................................

Frame (Forks) (42 in.) .......................................................................

Frame (Forks) (48 in.) .......................................................................

Frame (Forks) (60 in.) .......................................................................

Frame (Forks) (36 in.) .......................................................................

Frame (Forks) (42 in.) .......................................................................

Frame (Forks) (48 in) ........................................................................

Frame (Forks) (60 in.) .......................................................................

Compression Rod (36 in.) (RH) .........................................................

Compression Rod (36 in.) (LH) .........................................................

Pull Rod (36 in.) (900 mm) ................................................................

Compression Rod (42 in.) (RH) .........................................................

Compression Rod (42 in.) (LH) .........................................................

Pull Rod (42 in.) (1050 mm) ..............................................................

Compression Rod (48 in.) (RH) .........................................................

Compression Rod (48 in.) (LH) .........................................................

Pull Rod (48 in.) (1200 mm) ..............................................................

Compression Rod (60 in.) (RH) .........................................................

Compression Rod (60 in.) (LH) .........................................................

Pull Rod (60 in.) (1500 mm) ..............................................................

See Service Manual for service procedures.

1 1 1 1 .. .. .. .. .. .. .. ..

1 1 ..

1 1 ..

1 1 ..

1 1 ..

.. .. .. ..

1 1 1 1 .. .. .. .. .. ..

2 .. ..

2 .. ..

2 .. ..

2

C .. .. .. .. .. .. .. ..

1 1 1 1 .. ..

2 .. ..

2 .. ..

2 .. ..

2

©2013 HYSTER COMPANY

UNIT CODE D215 NORTH AMERICA

08/2013

KEY: A: 18 in. Spread B: 22 in. Spread C: 27 in. Spread ITEM 2

PART NO. 2077177

©2013 HYSTER COMPANY

DESCRIPTION

A

Bushing Not Illustrated ..................................................................

See Service Manual for service procedures.

4

QTY B 4

C 4

4-5

UNIT CODE D215 NORTH AMERICA

08/2013

LOAD WHEEL AND LINK ASSEMBLY (FIGURE 4-3)

4-6

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE D215 NORTH AMERICA

08/2013

LOAD WHEEL AND LINK ASSEMBLY KEY: A: Sealed Bearings B: Sealed Stainless Steel Bearings C: Shielded Bearings D: Shielded Stainless Steel Bearings ITEM

1 2 3 3 3 3 4 4 5 6 6 6 6 7 7 8 9 10 11 12 13 14 15 16

PART NO. a 2078870 2108789 b 2077738 2108790 b 4018766 a 4018767 2081792 2081794 a 2081796 b 2081800 b 4023320 a 4609399 a 2046054 4609400 2046056 a 2045989 b 2046055 a 4609401 b 4609403 b 2046057 a 2081802 b 2046058 2046059 2081801 2307475 2050087 2072210 320169 2035534 2072211

DESCRIPTION

A

QTY B C

D

Load Wheel And Link Assembly (D215) ...................................

2

..

..

..

Load Wheel And Link Assembly (D215) ...................................

Load Wheel And Link Assembly (D215) ...................................

Load Wheel And Link Assembly (D215) ...................................

Link Assembly ......................................................................

Bushing ............................................................................

Roller Assembly, Pallet .........................................................

Roller Assembly, Pallet .........................................................

Pallet Roller Assembly ..........................................................

Roller Assembly, Pallet .........................................................

Load Wheel (Pallet Roller) ...............................................

Roller (Pallet, Load Wheel) ..............................................

Bushing ............................................................................

Bearing (Ball) ...................................................................

Ball Bearing ......................................................................

Ball Bearing ......................................................................

Bearing (Ball) ...................................................................

Axle .......................................................................................

Axle .......................................................................................

Fitting (Needle) .....................................................................

Pin (Spirol) ............................................................................

Grease Fitting .......................................................................

Roller (Rear Bellcrank) .............................................................

Pin (Spirol) ................................................................................

Pin (Pivot) .................................................................................

Washer .....................................................................................

Washer .....................................................................................

Pin (Pivot) .................................................................................

.. .. ..

1 2 1 .. .. ..

1 ..

2 2 .. .. .. ..

1 ..

1 2 1 4 1 2 2 1

.. ..

2 1 2 .. .. ..

1 ..

1 2 .. ..

2 .. ..

1 ..

1 2 1 4 1 2 2 1

2 .. ..

1 2 ..

1 .. .. ..

1 2 ..

2 .. ..

1 ..

1 1 2 1 4 1 2 2 1

..

2 ..

1 2 .. ..

1 .. ..

1 2 .. .. ..

2 1 ..

1 1 2 1 4 1 2 2 1

FOOTNOTES: a

Food Processing

©2013 HYSTER COMPANY

b

Standard and Cold Storage

See Service Manual for service procedures.

4-7

UNIT CODE D215 NORTH AMERICA

08/2013

LOWER LINK (FIGURE 4-4)

4-8

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE D215 NORTH AMERICA

08/2013

LOWER LINK ITEM

1 2 3 4 5 6 7

PART NO.

DESCRIPTION

2050085 2050086 2078868 2039225 2078869 2039225 2040833 2050088 2028148 2072207 2050087 2072208 2072211

Link (RH) .............................................................................................................

Link (LH) .............................................................................................................

Link (RH) (Food Processing) ..............................................................................

Bushing ..........................................................................................................

Link (LH) (Food Processing) ...............................................................................

Bushing ..........................................................................................................

Grease Fitting .....................................................................................................

Pin .......................................................................................................................

Grease Fitting (Lube) ..........................................................................................

Pin .......................................................................................................................

Pin .......................................................................................................................

Pin .......................................................................................................................

Pin .......................................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 4 1 4 2 1 1 1 1 1 1

4-9

UNIT CODE D215 NORTH AMERICA

08/2013

UPPER LINK (FIGURE 4-5)

ITEM 1 2 2 3 4 5 6 7 8

4-10

PART NO.

DESCRIPTION

QTY

2040833 2043575 2078872 176640 292681 239503 2072209 2050088 2046251

Grease Fitting .....................................................................................................

Link .....................................................................................................................

Link (Food Processing) .......................................................................................

Bolt ......................................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Pin .......................................................................................................................

Pin .......................................................................................................................

Pin .......................................................................................................................

See Service Manual for service procedures.

3 1 1 2 2 2 1 1 2

©2013 HYSTER COMPANY

UNIT CODE D215 NORTH AMERICA

08/2013

5

HYDRAULIC SYSTEM

08/2013

UNIT CODE D215 NORTH AMERICA

SECTION 5 HYDRAULIC SYSTEM DESCRIPTION

PAGE

HYDRAULIC POWER UNIT ............................................................................................................................

HYDRAULIC SYSTEM ....................................................................................................................................

LIFT CYLINDER ASSEMBLY ..........................................................................................................................

5-2 5-4 5-6

©2013 HYSTER COMPANY

5-1

See Service Manual for service procedures.

UNIT CODE D215 NORTH AMERICA

08/2013

HYDRAULIC POWER UNIT (FIGURE 5-1)

5-2

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE D215 NORTH AMERICA

08/2013

HYDRAULIC POWER UNIT ITEM 1 2 3 3 4 5 6 7 8 8 9 10 11 12 13 14

PART NO.

DESCRIPTION

2077864 1506130 1506131 1603822 1603823 388712 1603821 1474782 1516268 1603825 1603826 1474794 1506124 1474797 1584235 1506132 1584237 1506133 1584236

Hydraulic Power Unit ..........................................................................................

Filler Tank Assembly ......................................................................................

Clamp Assembly ........................................................................................

Tank ...........................................................................................................

O-Ring ........................................................................................................

Breather .....................................................................................................

Motor ..............................................................................................................

Coupling .........................................................................................................

Fitting ..............................................................................................................

Hydraulic Motor Sub Unit ...............................................................................

Kit-Seal .......................................................................................................

1 1 1 1 1 1 1 1 1 1 1

Tube (Inlet with Clamps and Strainer) ............................................................

Strainer .......................................................................................................

Solenoid Valve (Poppet) .................................................................................

1 1 1

Valve Assembly ..........................................................................................

Kit-Seal .......................................................................................................

Coil .............................................................................................................

1 1 1

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

5-3

UNIT CODE D215 NORTH AMERICA

08/2013

HYDRAULIC SYSTEM (FIGURE 5-2)

5-4

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE D215 NORTH AMERICA

08/2013

HYDRAULIC SYSTEM ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13

PART NO.

DESCRIPTION

2077864 296226 320157 292681 293613 2077870 2302339 2070336 2309185 2044152 2048094 2046539 1516268

Hydraulic Power Unit (FFigure 5-1)...................................................................

1 Capscrew ............................................................................................................

2 Washer ...............................................................................................................

1 Lockwasher .........................................................................................................

1 Capscrew ............................................................................................................

1 Fitting ..................................................................................................................

1 Hose Assy ...........................................................................................................

1 Tube .................................................................................................................... AR Fitting (Elbow) .....................................................................................................

2 Adapter ...............................................................................................................

1 Fitting ..................................................................................................................

1 Cylinder Assy (FFigure 5-3)...............................................................................

1 Fitting ..................................................................................................................

1

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

5-5

UNIT CODE D215 NORTH AMERICA

08/2013

LIFT CYLINDER ASSEMBLY (FIGURE 5-3)

5-6

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE D215 NORTH AMERICA

08/2013

LIFT CYLINDER ASSEMBLY ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13

PART NO. 2046539 ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... .....

2048666 2048667 a 2048665

DESCRIPTION

QTY

Cylinder Assy ......................................................................................................

Rod .....................................................................................................................

Seal .....................................................................................................................

Ring ....................................................................................................................

Seal .....................................................................................................................

Seal .....................................................................................................................

Gland ..................................................................................................................

Seal .....................................................................................................................

Barrel ..................................................................................................................

Piston ..................................................................................................................

Seal .....................................................................................................................

Nut ......................................................................................................................

Bearing ...............................................................................................................

Ring ....................................................................................................................

Kit-Seal ...............................................................................................................

1 1 1 1 1 1 1 1 1 1 1 1 2 4 1

FOOTNOTES: a

Not illustrated

©2013 HYSTER COMPANY

See Service Manual for service procedures.

5-7

UNIT CODE D215 NORTH AMERICA

08/2013

NOTES

5-8

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE D215 NORTH AMERICA

08/2013

6

OPTIONS

08/2013

UNIT CODE D215 NORTH AMERICA

SECTION 6 OPTIONS DESCRIPTION

PAGE

BATTERY AND CHARGER ASSEMBLY ........................................................................................................

BATTERY CONNECTOR FOOD PROCESSING/ARCTIC ...................................................................................................................

BATTERY ROLLER .........................................................................................................................................

BATTERY SPACER FOOD PROCESSING/ARCTIC ...................................................................................................................

CASTER ASSEMBLY ......................................................................................................................................

CONTROL PANEL ASSEMBLY FOOD PROCESSING .................................................................................................................................

FORK AND FRAME WELDMENT WITH BOLT-ON LOAD BACKREST (→ S/N D215N02287H) ...................................................................

WITH BOLT-ON LOAD BACKREST (S/N D215N02288H →) ...................................................................

HEATER ASSEMBLY ARCTIC .......................................................................................................................................................

LOAD BACKREST ..........................................................................................................................................

STABILIZER ....................................................................................................................................................

ZAPI HANDSET KIT ........................................................................................................................................

ZAPI LAPTOP/PC KIT .....................................................................................................................................

©2013 HYSTER COMPANY

See Service Manual for service procedures.

6-2 6-18 6-4 6-20 6-6 6-22 6-8 6-10 6-26 6-12 6-14 6-15 6-16

6-1

UNIT CODE D215 NORTH AMERICA

08/2013

BATTERY AND CHARGER ASSEMBLY (FIGURE 6-1)

6-2

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE D215 NORTH AMERICA

08/2013

BATTERY AND CHARGER ASSEMBLY ITEM 1 1 2 3 4 5 6 7 8 9 10 11 12 13

PART NO. 2050772 2060612 a 2050773 a 287851 a 292681 1528524 18515 145639 a 2050774 2033589 296162 292680 320156 136687

DESCRIPTION

QTY

Battery (GNB Pallet Pro) (120V) .........................................................................

Battery (GNB Pallet Pro) (220V) .........................................................................

Spacer ................................................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Locknut ...............................................................................................................

Label (Battery Discharge Notice - Maintenance-Free Battery) ...........................

Battery Connector Pull Handle ...........................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Washer ...............................................................................................................

Nut ......................................................................................................................

1 1 1 2 2 2 2 2 1 1 2 2 2 2

FOOTNOTES: a

Also used on Less GNB Pallet Pro

©2013 HYSTER COMPANY

See Service Manual for service procedures.

6-3

UNIT CODE D215 NORTH AMERICA

08/2013

BATTERY ROLLER (FIGURE 6-2)

ITEM 1 2 3 4 5 6 7 8 9 10

PART NO. 2050628 2303279 4048814 292528 320161 292683 1318914 216877 2306154 2048341 16338 15154 a 2050630

DESCRIPTION

QTY

Battery Tray ........................................................................................................

Roller ..................................................................................................................

1 4

Capscrew ............................................................................................................

Washer ...............................................................................................................

Lockwasher .........................................................................................................

2 2 2

Nut ......................................................................................................................

Retainer Plate .....................................................................................................

Plate ....................................................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Plate ....................................................................................................................

2 1 1 2 2 1

FOOTNOTES: a

6-4

Not Illustrated

See Service Manual for service procedures.

©2013 HYSTER COMPANY

08/2013

UNIT CODE D215 NORTH AMERICA

NOTES

©2013 HYSTER COMPANY

See Service Manual for service procedures.

6-5

UNIT CODE D215 NORTH AMERICA

08/2013

CASTER ASSEMBLY (FIGURE 6-3)

6-6

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE D215 NORTH AMERICA

08/2013

CASTER ASSEMBLY ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 17 18 19 20 21 22

PART NO.

DESCRIPTION

2044852 2046538 ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... .....

2045976 .....

2046537 2046840 2099289 2045919 2046768 2046842 ..... .....

2046306 388049 292682 136692

Caster Assembly .................................................................................................

Yoke ...............................................................................................................

Top Plate ....................................................................................................

Fork ............................................................................................................

Bearing .......................................................................................................

Seal ............................................................................................................

Cage ...........................................................................................................

Bearing .......................................................................................................

Nut ..............................................................................................................

Capscrew ...................................................................................................

O-Ring ........................................................................................................

Wheel Lower Fork ......................................................................................

Capscrew ...................................................................................................

Locknut .......................................................................................................

Spring .........................................................................................................

Caster Wheel Assembly .................................................................................

Caster Wheel .............................................................................................

Tube ...........................................................................................................

Ball Bearing ................................................................................................

Axle ................................................................................................................

Bushing ......................................................................................................

Capscrew ...................................................................................................

Locknut .......................................................................................................

Plate ....................................................................................................................

2 1 1 1 1 1 1 2 1 3 1 1 1 1 2 1 1 1 2 1 2 1 1 4

Lockwasher .........................................................................................................

Nut ......................................................................................................................

6 6

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

6-7

UNIT CODE D215 NORTH AMERICA

08/2013

FORK AND FRAME WELDMENT (FIGURE 6-4) WITH BOLT-ON LOAD BACKREST (→ S/N D215N02287H)

KEY: A: 18 in. Spread B: 22 in. Spread C: 27 in. Spread ITEM 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6-8

PART NO. a 2079219 2078966 b. . . . .

2078967 2078556 2078557 2079220 2078955 b. . . . .

2078956 2078558 2078559 2079221 2078957 b. . . . .

2078958 2078560 2078561 2079222 2078959 b. . . . .

2078960 2078562 2078564

QTY A B

DESCRIPTION Fork (36 in.) .......................................................................................

Fork (36 in.) (Galvanized - Food Processing) ...................................

Fork (36 in.) (Galvanized - Arctic) .....................................................

Fork (36 in.) (Galvanized - Food Processing) ...................................

Fork (36 in.) .......................................................................................

Fork (36 in.) .......................................................................................

Fork (42 in.) .......................................................................................

Fork (42 in.) (Galvanized - Food Processing) ...................................

Fork (42 in.) (Galvanized - Arctic) .....................................................

Fork (42 in.) (Galvanized - Food Processing) ...................................

Fork (42 in.) .......................................................................................

Fork (42 in.) .......................................................................................

Fork (48 in.) .......................................................................................

Fork (48 in.) (Galvanized - Food Processing) ...................................

Fork (48 in.) (Galvanized - Arctic) .....................................................

Fork (48 in.) (Galvanized - Food Processing) ...................................

Fork (48 in.) .......................................................................................

Fork (48 in.) .......................................................................................

Fork (56 in.) .......................................................................................

Fork (56 in.) (Galvanized - Food Processing) ...................................

Fork (56 in.) (Galvanized - Arctic) .....................................................

Fork (56 in.) (Galvanized - Food Processing) ...................................

Fork (56 in.) .......................................................................................

Fork (56 in.) .......................................................................................

See Service Manual for service procedures.

1 .. .. .. .. ..

1 .. .. .. .. ..

1 .. .. .. .. ..

1 .. .. .. .. ..

..

1 1 ..

1 .. ..

1 1 ..

1 .. ..

1 1 ..

1 .. ..

1 1 ..

1 ..

C .. ..

1 1 ..

1 .. ..

1 1 ..

1 .. ..

1 1 ..

1 .. ..

1 1 ..

1

©2013 HYSTER COMPANY

UNIT CODE D215 NORTH AMERICA

08/2013

KEY: A: 18 in. Spread B: 22 in. Spread C: 27 in. Spread ITEM 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

PART NO. 2079223 2078961 b. . . . .

2078962 2078563 2078565 b. . . . . a 2052952 a 2052951 2078928 2077183 b. . . . .

2052956 2052955 2078929 2077184 b. . . . .

2052960 2052959 2078930 2077185 b. . . . .

2052964 2052963 2078931 2077186 b. . . . .

2052968 2052967 2078932 2077187

DESCRIPTION

A

Fork (60 in.) .......................................................................................

Fork (60 in.) (Galvanized - Food Processing) ...................................

Fork (60 in.) (Galvanized - Arctic) .....................................................

Fork (60 in.) (Galvanized - Food Processing) ...................................

Fork (60 in.) .......................................................................................

Fork (60 in.) .......................................................................................

Compression Rod Weldment (36 in.) (Galvanized - Arctic) ...............

Pull Rod (36 in.) (RH) ........................................................................

Pull Rod (36 in.) (LH) .........................................................................

Pull Rod (36 in.) (Galvanized - Food Processing) .............................

Pull Rod (36 in.) .................................................................................

Compression Rod Weldment (42 in.) (Galvanized - Arctic) ...............

Pull Rod (42 in.) (RH) ........................................................................

Pull Rod (42 in.) (LH) .........................................................................

Pull Rod (42 in.) (Galvanized - Food Processing) .............................

Pull Rod (42 in.) .................................................................................

Compression Rod Weldment (48 in.) (Galvanized - Arctic) ...............

Pull Rod (48 in.) (RH) ........................................................................

Pull Rod (48 in.) (LH) .........................................................................

Pull Rod (48 in.) (Galvanized - Food Processing) .............................

Compression Rod (Fork Length 1250mm) ........................................

Compression Rod Weldment (56 in.) (Galvanized - Arctic) ...............

Pull Rod (56 in.) (RH) ........................................................................

Pull Rod (56 in.) (LH) .........................................................................

Pull Rod (56 in.) (Galvanized - Food Processing) .............................

Pull Rod (56 in.) .................................................................................

Compression Rod Weldment (60 in.) (Galvanized - Arctic) ...............

Pull Rod (60 in.) (RH) ........................................................................

Pull Rod (60 in.) (LH) .........................................................................

Pull Rod (60 in.) (Galvanized - Food Processing) .............................

Pull Rod (60 in.) .................................................................................

1 .. .. .. .. .. ..

1 1 .. .. ..

1 1 .. .. ..

1 1 .. .. ..

1 1 .. .. ..

1 1 .. ..

QTY B ..

1 1 ..

1 ..

1 .. ..

2 2 1 .. ..

2 2 1 .. ..

2 2 1 .. ..

2 2 1 .. ..

2 1

C .. ..

1 1 ..

1 1 .. ..

2 2 1 .. ..

2 2 1 .. ..

2 2 1 .. ..

2 2 1 .. ..

2 1

FOOTNOTES: a

8 in. Battery Box

©2013 HYSTER COMPANY

b

Not Serviced Separately

See Service Manual for service procedures.

6-9

UNIT CODE D215 NORTH AMERICA

08/2013

FORK AND FRAME WELDMENT (FIGURE 6-5) WITH BOLT-ON LOAD BACKREST (S/N D215N02288H →)

KEY: A: 18 in. Spread B: 22 in. Spread C: 27 in. Spread ITEM 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6-10

PART NO. a 4606037 4606100 4606101 4606060 4606061 4606044 4606102 4606103 4606062 4606063 4606040 4606104 4606105 4606064 4606065 4606046 4606106 4606107 4606066 4606067 4606048 4606108 b. . . . .

4606109

QTY A B

DESCRIPTION Frame (36 in.) ....................................................................................

Frame (36 in.) (Galvanized - Food Processing) ................................

Frame (36 in.) (Galvanized - Food Processing) ................................

Frame (36 in.) ....................................................................................

Frame (36 in.) ....................................................................................

Frame (42 in.) ....................................................................................

Frame (42 in.) (Galvanized - Food Processing) ................................

Frame (42 in.) (Galvanized - Food Processing) ................................

Frame (42 in.) ....................................................................................

Frame (42 in.) ....................................................................................

Frame (48 in.) ....................................................................................

Frame (48 in.) (Galvanized - Food Processing) ................................

Frame (48 in.) (Galvanized - Food Processing) ................................

Frame (48 in) .....................................................................................

Frame (48 in.) ....................................................................................

Frame (56 in.) ....................................................................................

Frame (56 in.) (Galvanized - Food Processing) ................................

Frame (56 in.) (Galvanized - Food Processing) ................................

Frame (56 in.) ....................................................................................

Frame (56 in.) ....................................................................................

Frame (60 in.) ....................................................................................

Frame (60 in.) (Galvanized - Food Processing) ................................

Fork (60 in.) (Galvanized - Arctic) .....................................................

Frame (60 in.) (Galvanized - Food Processing) ................................

See Service Manual for service procedures.

1 .. .. .. ..

1 .. .. .. ..

1 .. .. .. ..

1 .. .. .. ..

1 .. .. ..

..

1 ..

1 .. ..

1 ..

1 .. ..

1 ..

1 .. ..

1 ..

1 .. ..

1 1 ..

C .. ..

1 ..

1 .. ..

1 ..

1 .. ..

1 ..

1 .. ..

1 ..

1 .. ..

1 1

©2013 HYSTER COMPANY

UNIT CODE D215 NORTH AMERICA

08/2013

KEY: A: 18 in. Spread B: 22 in. Spread C: 27 in. Spread ITEM 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

PART NO. 4606068 4606069 a 4610925 a 4610924 2078928 2077183 4610929 4610928 2078929 2077184 4610933 4610932 2078930 2077185 4610937 4610936 2078931 2077186 4610941 4610940 2078932 2077187

DESCRIPTION

A

Frame (60 in.) ....................................................................................

Frame (60 in.) ....................................................................................

Compression Rod (36 in.) (RH) .........................................................

Compression Rod (36 in.) (LH) .........................................................

Pull Rod (36 in.) (Galvanized - Food Processing) .............................

Pull Rod (36 in.) .................................................................................

Compression Rod (42 in.) (RH) .........................................................

Compression Rod (42 in.) (LH) .........................................................

Pull Rod (42 in.) (Galvanized - Food Processing) .............................

Pull Rod (42 in.) .................................................................................

Compression Rod (48 in.) (RH) .........................................................

Compression Rod (48 in) (LH) ..........................................................

Pull Rod (48 in.) (Galvanized - Food Processing) .............................

Compression Rod (Fork Length 1250mm) ........................................

Compression Rod (56 in.) (RH) .........................................................

Compression Rod (56 in.) (LH) .........................................................

Pull Rod (56 in.) (Galvanized - Food Processing) .............................

Pull Rod (56 in.) .................................................................................

Compression Rod (60 in.) (RH) .........................................................

Compression Rod (60 in.) (LH) .........................................................

Pull Rod (60 in.) (Galvanized - Food Processing) .............................

Pull Rod (60 in.) .................................................................................

.. ..

1 1 .. ..

1 1 .. ..

1 1 .. ..

1 1 .. ..

1 1 .. ..

QTY B 1 .. .. ..

2 2 .. ..

2 2 .. ..

2 2 .. ..

2 2 .. ..

2 2

C ..

1 .. ..

2 2 .. ..

2 2 .. ..

2 2 .. ..

2 2 .. ..

2 2

FOOTNOTES: a

8 in. Battery Box

©2013 HYSTER COMPANY

b

Not Serviced Separately

See Service Manual for service procedures.

6-11

UNIT CODE D215 NORTH AMERICA

08/2013

LOAD BACKREST (FIGURE 6-6)

6-12

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE D215 NORTH AMERICA

08/2013

LOAD BACKREST ITEM 1 1 2 3 4

PART NO.

DESCRIPTION

2078884 2078885 296010 292681 320157

Load Backrest (48 in.)(Food Processing) ...........................................................

Load Backrest (60 in.)(Food Processing) ...........................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Washer ...............................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 6 6 6

6-13

UNIT CODE D215 NORTH AMERICA

08/2013

STABILIZER (FIGURE 6-7)

ITEM 1 2 3 4 5

6-14

PART NO.

DESCRIPTION

QTY

2067107 287860 388049 292682 136692 2067517

Stabilizer .............................................................................................................

Capscrew ............................................................................................................

2 4

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Plate ....................................................................................................................

4 4 2

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE D215 NORTH AMERICA

08/2013

ZAPI HANDSET KIT (FIGURE 6-8)

ITEM 1 2

PART NO.

DESCRIPTION

2049815 2792832 2047806

Electronic Analyzer (ZAPI) ..................................................................................

Electronic Analyzer .........................................................................................

Wire Harness (Adaptor) ..................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1

6-15

UNIT CODE D215 NORTH AMERICA

08/2013

ZAPI LAPTOP/PC KIT (FIGURE 6-9)

ITEM 1 2 3

6-16

PART NO.

DESCRIPTION

QTY

2049640 2047806 2799290 ..... .....

Kit-Cable For Laptop Pc (ZAPI) (Windows) ........................................................

Wire Harness (Adaptor) ..................................................................................

Kit-Cable For Laptop Pc (Windows) ...............................................................

Cable ..........................................................................................................

Software .....................................................................................................

See Service Manual for service procedures.

1 1 1 1 1

©2013 HYSTER COMPANY

08/2013

UNIT CODE D215 NORTH AMERICA

NOTES

©2013 HYSTER COMPANY

See Service Manual for service procedures.

6-17

UNIT CODE D215 NORTH AMERICA

08/2013

BATTERY CONNECTOR (FIGURE 6-10) FOOD PROCESSING/ARCTIC

6-18

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE D215 NORTH AMERICA

08/2013

BATTERY CONNECTOR FOOD PROCESSING/ARCTIC ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14

PART NO.

DESCRIPTION

2078892 288835 2052834 2302831 195489 2033612 133483 2078909 320156 292680 136687 302052 133484 287816

Battery Connector ...............................................................................................

1 Battery Connector (Red) ................................................................................

1 Sleeve ............................................................................................................

2 Cable .............................................................................................................. AR Terminal .........................................................................................................

2 Strap Clamp ...................................................................................................

1 Heat Shrink ..................................................................................................... AR Bracket ................................................................................................................

1 Washer ...............................................................................................................

6 Washer ...............................................................................................................

6 Nut ......................................................................................................................

6 Screw ..................................................................................................................

2 Grommet .............................................................................................................

2 Capscrew ............................................................................................................

4

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

6-19

UNIT CODE D215 NORTH AMERICA

08/2013

BATTERY SPACER (FIGURE 6-11) FOOD PROCESSING/ARCTIC

6-20

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE D215 NORTH AMERICA

08/2013

BATTERY SPACER FOOD PROCESSING/ARCTIC ITEM 1 1 2 2 3 4 5 6 7

PART NO.

DESCRIPTION

2078886 2083707 2078887 2083708 293637 320159 388049 292682 292655 2044484

Spacer (Food Processing) ..................................................................................

Spacer (Arctic) ....................................................................................................

Spacer (Food Processing) ..................................................................................

Spacer (Arctic) ....................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

1 1 3 3 2 2

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Label (Battery Discharge Notice - Flooded Battery) ...........................................

2 2 1

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

6-21

UNIT CODE D215 NORTH AMERICA

08/2013

CONTROL PANEL ASSEMBLY (FIGURE 6-12) FOOD PROCESSING

6-22

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE D215 NORTH AMERICA

08/2013

CONTROL PANEL ASSEMBLY FOOD PROCESSING ITEM 1 2 3 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 34 34 34 35 35 35 35 35

38 38 38 38

PART NO. 2071895 2078349 2077507 2074923 136749 320157 292681 239503 2047722 2078895 2077301 2047578 292501 320156 292680 136687 2042675 2078893 1382664 2078894 2046797 2044515 292679 2056600 296144 292676 2074859 2071896 2045498 133484 2045499 2309839 397676 2044976 2046546 2046545 1491654 2311797 254007 262798 4047541 4053097 2051870 a 2037552 a 166112 a 2082398 a 2302852 a 2035909 a 2048593 a 2309579

©2013 HYSTER COMPANY

DESCRIPTION

QTY

Control Panel ......................................................................................................

Controller ............................................................................................................

Switch .................................................................................................................

Switch (Alternate Part) ........................................................................................

Screw ..................................................................................................................

Washer ...............................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Wire Harness ......................................................................................................

Wire Harness ......................................................................................................

Wire Harness ......................................................................................................

Wire Harness ......................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Washer ...............................................................................................................

Nut ......................................................................................................................

Horn ....................................................................................................................

Wire Harness ......................................................................................................

Clamp .................................................................................................................

Terminal ..............................................................................................................

Contactor ............................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Nut ......................................................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Cover ..................................................................................................................

Grommet .............................................................................................................

Grommet .............................................................................................................

Grommet .............................................................................................................

Hose Clamp ........................................................................................................

Strap Clamp ........................................................................................................

Boot ....................................................................................................................

Indicator (With Wire Harness) (With MDI) ..........................................................

Wire Harness ..................................................................................................

MDI .................................................................................................................

Plug (Without MDI) .............................................................................................

Ignition Switch (Key) (Keyswitch) .......................................................................

Key Set ...........................................................................................................

Ignition Switch (Key) (Alternate Part) ..................................................................

Key Set (Alternate Part) .................................................................................

Ignition Switch (Toggle) (Toggle Switch) ............................................................

Terminal ..............................................................................................................

Clamp .................................................................................................................

Wire Harness ......................................................................................................

Pin ..................................................................................................................

Connector .......................................................................................................

Connector (6 Way) .........................................................................................

Socket ............................................................................................................

See Service Manual for service procedures.

1 1 1 1 4 5 4 4 1 1 1 1 3 3 3 3 1 1 1 1 1 2 2 2 6 6 6 1 1 2 2 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 6 1 1 6 6-23

UNIT CODE D215 NORTH AMERICA

08/2013

CONTROL PANEL ASSEMBLY FOOD PROCESSING ITEM 38 38 38 38

PART NO. a 1655881 a 114312 a 1369414 a 2048834

DESCRIPTION

QTY

Cable-Bulk (FT) .............................................................................................. AR Strap Clamp ...................................................................................................

2 Heat Shrink Tubing ......................................................................................... AR Connector Block .............................................................................................

2

FOOTNOTES: a

Not Illustrated

6-24

See Service Manual for service procedures.

©2013 HYSTER COMPANY

08/2013

UNIT CODE D215 NORTH AMERICA

NOTES

©2013 HYSTER COMPANY

See Service Manual for service procedures.

6-25

UNIT CODE D215 NORTH AMERICA

08/2013

HEATER ASSEMBLY (FIGURE 6-13) ARCTIC

6-26

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE D215 NORTH AMERICA

08/2013

HEATER ASSEMBLY ARCTIC ITEM 1 1 1 2 3 4 5 6 7

PART NO. 2083780 2303345 1369424 2083772 2048782 197064 18419 16865 227163 a 2083774 a 2037552

DESCRIPTION

QTY

Wire Harness (Heater) ........................................................................................

Terminal (Ring) ...............................................................................................

Terminal .........................................................................................................

Bracket ................................................................................................................

Thermostat ..........................................................................................................

Washer ...............................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Screw ..................................................................................................................

Wire Harness ......................................................................................................

Terminal .........................................................................................................

1 1 1 1 1 2 2 2 2 1 1

FOOTNOTES: a

Not Illustrated

©2013 HYSTER COMPANY

See Service Manual for service procedures.

6-27

UNIT CODE D215 NORTH AMERICA

08/2013

NOTES

6-28

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE D215 NORTH AMERICA

08/2013

7

FIELD CONVERSION KITS

08/2013

UNIT CODE D215 NORTH AMERICA

SECTION 7 FIELD CONVERSION KITS DESCRIPTION

PAGE

HANDLE UPGRADE KIT .................................................................................................................................

7-2

©2013 HYSTER COMPANY

7-1

See Service Manual for service procedures.

UNIT CODE D215 NORTH AMERICA

08/2013

HANDLE UPGRADE KIT DESCRIPTION Kit-Handle Upgrade

7-2

PART NUMBER 4010414

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE D215 NORTH AMERICA

08/2013

8

NUMERICAL INDEX

UNIT CODE D215 NORTH AMERICA

08/2013

SECTION 8 NUMERICAL INDEX PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

15135 15154 16338 16820 16865 18419 18515 39382 43203 43685 114312

1-8 6-4 6-4 1-8 6-27 6-27 6-3 1-7 1-7 1-7 2-11 6-24 1-7 6-19 6-19 6-23 1-7 2-7 6-3 6-19 6-23 6-7 6-14 2-3 6-23 6-3 1-7 6-23 1-7 1-7 4-10 6-19 6-27 2-7 6-4 1-8 1-7 1-7 6-27 1-8 1-11 2-3 4-10 6-23 2-7 6-23 2-7 6-23 6-19

287817 287844 287851 287860 288835

2-7 2-7 6-3 6-14 2-4 6-19 3-3 2-3 6-23 1-11 6-4 6-21 1-11 6-23 2-7 6-23 2-7 3-3 3-7 6-3 6-19 6-23 1-7 1-8 1-11 2-3 4-10 5-5 6-3 6-13 6-23 6-7 6-14 6-21 6-4 5-5 6-21 3-3 3-7 1-7 6-13 1-7 6-23 2-7 6-3 1-8 1-11 1-3 5-5

296359 296396 296418 302043 302045

1-7 1-3 1-7 3-3 3-3 3-7 6-19 3-3 3-3 3-3 3-7 1-7 3-4 3-9 2-7 2-3 2-7 6-3 6-19 6-23 1-8 1-11 3-7 5-5 6-13 6-23 6-21 6-4 4-7 1-3 1-3 5-3 1-5 6-23 2-11 6-24 2-11 6-27 1-8 1-11 2-11 6-23 2-11 3-4 3-9 3-5 3-9 3-5 3-9

1466605

3-5 3-9 3-4 3-9 3-9 3-4 3-9 3-4 3-9 3-4 3-9 3-9 3-4 3-9 3-9 3-4 5-3 5-3 3-3 2-9 2-9 2-11 1-3 3-3 3-7 3-4 3-9 3-4 3-9 2-7 6-23 1-3 3-5 3-4 3-9 1-5 1-5 3-4 3-9 3-4 3-9 5-3 5-3 5-3 5-3 1-3 2-9 2-9 2-9

128450 133483 133484 136681 136687

136692 136749 145639 163971 166112 166818 174230 176640 195489 197064 198678 216877 221771 222202 222709 227163 239503

254007 262798 287816

38 10 9 39 6 5 6 29 26 24 25 38 13 7 13 29 2 12 13 11 15 22 4 6 4 7 22 34 22 3 5 4 6 38 18 4 7 19 7 5 7 14 35 14 35 14

©2013 HYSTER COMPANY

292500 292501 292528 292655 292656 292676 292679 292680

292681

292682 292683 293613 293637 293727 293761 296002 296010 296011 296144 296151 296162 296168 296203 296226

7 3 3 2 1 2 2 3 12 20 3 6 21 25 10 22 6 16 5 11 10 14 3 17 5 4 4 4 3 6 21 3 5 5 5 3 10 8 14 2 30 24 11 10

302052 302093 302375 302380 316835 320152 320155 320156

320157

320159 320161 320169 335989 335991 388712 389688 397676 1369409 1369414 1369424 1375474 1382650 1382664 1382671 1466595 1466602

18 8 2

1466604

See Service Manual for service procedures.

8 11 10 19 19 4 12

1466606 1466607 1466877

8 8 10 9 9 5 9 2 8 12 9 13 16 20 3 4 5 4 4 14 2 3 4 2 32 14 38 5 1 40 4 7 18 26 11 8 21 22

1466935 1467779 1467780 1474782 1474797 1476421 1480366 1480367 1484559 1485654 1486566 1489471 1491262 1491654 1495765 1498101 1498102 1498313 1498314 1499660 1503736 1506124 1506130 1506131 1506133 1506738 1506788 1506789 1506790

20 13 3 19 7 9 12 23 8 12 12 4 16 16 2 6 10 15 3 4 18 1 18 6 5 2 2 18 13 34 5 15 12 23 7 9 10 4 12 23 9 1 2 13 9 1 2 5 8-1

UNIT CODE D215 NORTH AMERICA

08/2013

NUMERICAL INDEX (continued) PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

1506791 1506792 1507273

2-9 2-9 1-8 1-11 1-8 1-8 1-7 5-3 5-5 3-3 3-7 6-3 1-5 3-4 3-9 3-4 1-5 1-3 1-3 3-3 5-3 5-3 5-3 3-4 3-9 3-4 3-9 3-4 3-9 3-4 3-9 5-3 5-3 5-3 5-3 5-3 3-4 3-5 3-9 3-5 3-9 6-24 3-7 3-5 3-9 3-3 3-4 3-9 3-4 3-9 3-4 3-9

1709573 1709807

3-4 3-3 3-7 3-3 3-3 3-7 1-3 4-9 6-3 2-4 6-19 2-11 4-7 3-3 6-23 2-11 6-23 6-27 1-8 1-11 4-9 4-9 1-3 1-11 4-9 4-10 1-5 2-7 6-23 4-10 3-3 5-5 6-21 6-23 6-7 1-7 6-23 6-23 6-23 3-4 3-9 6-7 6-7 4-7 1-7 1-11 1-7 4-7 4-7 4-7 4-7 4-7

2046059 2046251 2046306 2046537 2046538 2046539

4-7 4-10 6-7 6-7 6-7 1-11 5-5 5-7 2-7 2-7 6-23 2-7 6-23 2-3 6-7 2-7 6-23 1-11 2-7 6-7 6-7 2-3 2-7 6-23 1-7 2-11 2-7 6-23 2-7 2-7 6-15 6-16 1-7 1-7 1-11 1-11 5-5 6-4 2-11 3-3 6-23 1-11 5-7 1-11 5-7 1-11 5-7 6-27 2-11 2-11 2-11 3-3

1507274 1507275 1507279 1516268 1527876 1528524 1529042 1531075 1534256 1534660 1537409 1537410 1580062 1584235 1584236 1584237 1594131 1600591 1600592 1600593 1603821 1603822 1603823 1603825 1603826 1610844 1644784 1652960 1655881 1660750 1660875 1704795 1705264 1706749 1706800 8-2

6 7 41 2 41 41 7 7 13 2 13 5 1 14 15

2007882 2008715 2022617 2028148 2033589 2033612 2034890 2035534 2035909 2037552

6 7 6 7 11 14 12 7 10 6 6 6 6 7 5 3 3 8 8 15 11 13 38 19

3 1 12 23 3 1

2038652 2039225 2040664 2040833 2041789 2042675 2043575 2043856 2044152 2044484 2044515 2044852 2044976 2045498 2045499 2045501 2045919 2045976 2045989 2046002 2046003 2046054 2046055 2046056 2046057 2046058

12 7 17 15 10 3 9 3 6 11 15 23 38 4

15 4 9 1 1 3 15 16 2 13 10 7 21 31 33 28 30 3 1 16 12 6 1 1 17 4 6 5 7 8

2046545 2046546 2046622 2046768 2046797 2046803 2046822 2046840 2046842 2046892 2047578 2047721 2047722 2047723 2047748 2047806 2048043 2048081 2048094 2048341 2048593 2048665 2048666 2048667 2048782 2048832 2048833 2048834

See Service Manual for service procedures.

9 8 20 10 12 13

PART NO.

2048835 2048836 2049316 2049428 2049640 2049815 2050082

34 13 34 1 17 4 20 11

2050084

14 17 4

2050628 2050630 2050731 2050732

11 31 8 2 1 15 36 6 13 11 8 13 21 38 10 10 12 10 13 3 19 20 21 25

2050085 2050086 2050087 2050088

2050733 2050772 2050773 2050774 2051048 2051303 2051304 2051870 2052113 2052834 2052904 2052949 2052950 2052951 2052952 2052953 2052954 2052955 2052956 2052957 2052958 2052959 2052960 2052961

PAGE ITEM

6-24 2-11 2-11 1-7 2-9 1-7 6-16 6-15 3-3 3-3 3-3 3-7 4-9 4-9 4-7 4-9 1-11 4-9 4-10 6-4 6-4 1-11 1-7 1-11 1-8 1-11 6-3 6-3 6-3 2-4 2-7 1-7 1-7 2-7 6-23 1-7 2-4 6-19 1-11 4-3 4-3 6-9 6-9 4-3 4-3 6-9 6-9 4-3 4-3 6-9 6-9 4-3

38 22 23 20 17 1 1 4 16 12 5 12 2 7 1 3 35 7 42 8 1 2 8 5 19 6 14 35 5 2 3 2 2 2 2 2 2 2 2 2 2 2 2 2

©2013 HYSTER COMPANY

UNIT CODE D215 NORTH AMERICA

08/2013

NUMERICAL INDEX (continued) PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

2052962 2052963 2052964 2052965 2052966 2052967 2052968 2054408 2056600 2058418 2059341 2059342 2059695

4-3 6-9 6-9 4-3 4-3 6-9 6-9 1-8 6-23 2-11 1-7 1-7 3-3 3-7 2-11 3-4 6-3 3-3 3-3 3-3 6-14 2-11 6-14 5-5 6-23 6-23 4-9 4-9 4-10 4-7 4-7 4-9 2-11 2-11 6-23 3-3 3-7 6-23 2-11 2-11 4-2 4-3 4-5 4-3 4-4 4-3 4-4 4-3 4-4 4-3 4-3 4-4

2077183

4-3 6-9 6-11 4-3 6-9 6-11 4-3 6-9 6-11 4-3 6-9 6-11 4-3 6-9 6-11 4-3 2-7 6-23 2-7 2-7 3-3 3-7 6-23 1-5 5-3 5-5 5-5 2-7 6-23 4-2 4-2 4-2 4-2 4-2 4-2 4-2 4-3 4-3 4-3 6-8 6-8 6-8 6-8 6-8 6-8 6-8 6-9 6-8 6-9 4-2 4-2 4-2

2078832 2078833 2078834 2078835 2078836 2078837 2078838 2078868 2078869 2078872 2078884 2078885 2078886 2078887 2078892

4-2 4-2 4-2 4-2 4-2 4-3 4-3 4-9 4-9 4-10 6-13 6-13 6-21 6-21 2-7 6-19 6-23 6-23 6-23 6-19 4-3 4-3 4-3 4-3 4-3 6-9 6-11 6-9 6-11 6-9 6-11 6-9 6-11 6-9 6-11 6-8 6-8 6-8 6-8 6-8 6-8 6-9 6-9 6-8 6-8 1-11 4-2 4-2 4-2 4-2 4-3 6-8

2079220 2079221 2079222 2079223 2081792 2081794 2081796 2081800 2081801 2081802 2082237 2082398 2082485 2082486

6-8 6-8 6-8 6-9 4-7 4-7 4-7 4-7 4-7 4-7 1-8 6-23 1-8 1-7 1-8 1-8 1-8 3-3 3-7 6-21 6-21 6-27 6-27 6-27 2-9 2-3 1-7 1-7 1-8 1-7 1-8 1-8 3-5 3-9 3-3 6-7 4-7 4-7 3-4 1-11 5-5 2-4 6-19 2-11 3-3 6-23 6-4 2-11 6-27 2-4 1-7 1-7

2059812 2060004 2060612 2062561 2066312 2066432 2067107 2067498 2067517 2070336 2071895 2071896 2072207 2072208 2072209 2072210 2072211 2072807 2072808 2074859 2074923 2075323 2075324 2075441 2077177 2077178 2077179 2077180 2077181 2077182

2 2 2 2 2 2 2 37 23 12 12 26 5 11 16 1 1 5 7 20 1 1 5 8 1 27 4 6 6 13 16 7 6 17 26 3 17 3 2 3 1 2 2 2 2 2 2 2 2 2 2 2

©2013 HYSTER COMPANY

2077184 2077185 2077186 2077187 2077191 2077301 2077503 2077504 2077505 2077507 2077553 2077864 2077870 2078349 2078546 2078547 2078548 2078549 2078550 2078551 2078552 2078553 2078554 2078555 2078556 2078557 2078558 2078559 2078560 2078561 2078562 2078563 2078564 2078565 2078829 2078830 2078831

2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 10 1 3 17 3 10 1 6 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

2078893 2078894 2078895 2078909 2078923 2078924 2078925 2078926 2078927 2078928 2078929 2078930 2078931 2078932 2078955 2078956 2078957 2078958 2078959 2078960 2078961 2078962 2078966 2078967 2078977 2079214 2079215 2079216 2079217 2079218 2079219

See Service Manual for service procedures.

1 1 1 1 1 1 1 2 1 1 1 2 5 1 17 19 9 8 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 22 1 1 1 1 1 1

2083571 2083707 2083708 2083772 2083774 2083780 2085724 2086086 2086274 2086275 2088701 2094227 2094228 2094229 2097314 2098777 2099289 2108789 2108790 2111838 2302339 2302831 2302852 2303279 2303328 2303345 2303500 2304321 2304950

1 1 1 1 1 2 3 3 10 7 37 37 37 37 37 37 10 18 1 2 2 1 8 1 37 37 37 37 37 37 14 7 15 1 14 7 4 4 10 24 38 2 15 1 21 23 8-3

UNIT CODE D215 NORTH AMERICA

08/2013

NUMERICAL INDEX (continued) PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

2305689 2305754 2306154 2306994 2307321

1-5 2-11 6-4 1-7 1-7 1-11 1-5 4-7 5-5 1-7 2-11 3-3 6-23 2-7 3-3 3-7 6-23 1-7 2-11 1-7 1-3 2-7 6-23 3-3 3-7 1-7 3-3 3-7 6-15 6-16

4005162 4006400

3-9 3-3 3-7 3-9 3-7 3-7 3-4 3-9 4-7 4-7 4-7 1-3 1-3 2-7 6-23 2-7 6-23 1-7 1-7 1-7 3-7 1-8 1-7 1-7 1-8 1-7 1-8 1-8 1-8 4-4

4606037 4606038 4606039 4606040 4606044 4606046 4606047 4606048 4606051 4606052 4606053 4606054 4606055 4606058 4606059 4606060 4606061 4606062 4606063 4606064 4606065 4606066 4606067 4606068 4606069 4606100 4606101 4606102 4606103

6-10 4-4 4-4 6-10 6-10 6-10 4-4 6-10 4-4 4-4 4-4 4-4 4-4 4-4 4-4 6-10 6-10 6-10 6-10 6-10 6-10 6-10 6-10 6-11 6-11 6-10 6-10 6-10 6-10

4606104 4606105 4606106 4606107 4606108 4606109 4606117 4609399 4609400 4609401 4609403 4610922 4610923 4610924 4610925 4610927 4610928

6-10 6-10 6-10 6-10 6-10 6-10 4-4 4-7 4-7 4-7 4-7 4-4 4-4 6-11 6-11 4-4 4-4 6-11 6-11 4-4 4-4 6-11 6-11 6-11 6-11 4-4 4-4 6-11 6-11

2307400 2307475 2309185 2309203 2309579 2309839

2310041 2310576 2310849 2311797 2791931 2791987 2792378 2792832 2799290

8-4

5 24 7 11 32 5 4 11 9 28 9 22 38

4007725 4009141 4009809 4014695 4015006 4018766 4018767 4023320 4038199 4038201 4047541 4053097

31 27 8 18 12 13 34 6 12 16 9 14 1

4072934 4078866 4600204 4602528 4604180 4604181 4604182 4604183 4604699

4606036

17 11 3 1

3 7 6 14 35 14 35 31 33 17 9 37 37 37 37 37 37 37 37 1

See Service Manual for service procedures.

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

4610929 4610930 4610931 4610932 4610933 4610936 4610937 4610939 4610940 4610941

1 1 1 1 1 1 1 3 4 6 6 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

©2013 HYSTER COMPANY