Hyster W45ZHD (A419) Parts Manual - PDF DOWNLOAD

W45ZHD (A419)

4099877 06/2014

©2014 HYSTER COMPANY

UNIT CODE A419 NORTH AMERICA

06/2014

SECTIONS 1

FRAME/DRIVE UNIT

2

ELECTRICAL SYSTEM

3

STEER HANDLE/BRAKE SYSTEM

4

LIFT LINKAGE AND FORKS

5

HYDRAULIC SYSTEM

6

OPTIONS

7

NUMERICAL INDEX

This Parts Manual is divided into 7 major sections which are listed above. Quick reference to these sections can be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages to the corresponding tab.

06/2014

UNIT CODE A419 NORTH AMERICA

TABLE OF CONTENTS DESCRIPTION

PAGE

A AUDIBLE ALARM ............................................................................................................................................

B BATTERIES FLOODED AND AGM .................................................................................................................................

LITHIUM-ION ..............................................................................................................................................

BATTERY CHARGER 20 AMP ........................................................................................................................................................

30 AMP ........................................................................................................................................................

C CASTER WHEEL ASSEMBLY GREASABLE ...............................................................................................................................................

SEALED ......................................................................................................................................................

CONTACTOR ..................................................................................................................................................

CONVENIENCE TRAY BOLT-ON ....................................................................................................................................................

MAGNET MOUNT .......................................................................................................................................

COVERS .........................................................................................................................................................

CYLINDER ASSEMBLY ..................................................................................................................................

6-4

2-10 2-12 2-13 2-14

1-6 1-4 2-4 6-2 6-3 1-2 5-4

D DECALS AND MANUAL HOLDER ..................................................................................................................

1-8 DRIVE TIRE AND STATIC STRAP ................................................................................................................. 1-10 E ELECTRICAL SYSTEM ...................................................................................................................................

2-2

H HYDRAULIC POWER UNIT ASSEMBLY .......................................................................................................

HYDRAULIC SYSTEM ....................................................................................................................................

5-6 5-2

L LIFT LINKAGE .................................................................................................................................................

LOAD BACKREST 8 INCH BATTERY BOX BOLT-ON - 1219 MM/48 IN ..................................................................................

8 INCH BATTERY BOX BOLT-ON - 1524 MM/60 IN ..................................................................................

8 INCH BATTERY BOX BOLT-ON - 1829 MM/72 IN ..................................................................................

9 INCH BATTERY BOX BOLT-ON - 1219 MM/48 IN ..................................................................................

9 INCH BATTERY BOX BOLT-ON - 1524 MM/60 IN ..................................................................................

9 INCH BATTERY BOX BOLT-ON - 1829 MM/72 IN ..................................................................................

BOLT-ON, USED WITH LITHIUM-ION BATTERY BOX - 1219 MM/48 IN .................................................

BOLT-ON, USED WITH LITHIUM-ION BATTERY BOX - 1524 MM/60 IN .................................................

BOLT-ON, USED WITH LITHIUM-ION BATTERY BOX - 1829 MM/72 IN .................................................

LOAD WHEEL GREASABLE BEARING .............................................................................................................................

SEALED BEARING .....................................................................................................................................

©2014 HYSTER COMPANY

See Service Manual for service procedures.

4-2 1-17 1-18 1-19 1-14 1-15 1-16 1-20 1-21 1-22 1-12 1-11

i

UNIT CODE A419 NORTH AMERICA

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TABLE OF CONTENTS (continued) DESCRIPTION

PAGE

M MASTER DRIVE UNIT ASSEMBLY ................................................................................................................

1-3

P PALLET PRO BATTERY RETENTION ........................................................................................................... 2-15 S SPEED REDUCTION ......................................................................................................................................

6-5 STABILIZERS .................................................................................................................................................. 1-13 T TILLER HANDLE AND MOUNTING WELDMENT ..........................................................................................

TILLER HEAD ASSEMBLY .............................................................................................................................

TOW SWITCH .................................................................................................................................................

3-2 3-4 6-6

W WIRE HARNESS MAIN ...........................................................................................................................................................

OPTION HARNESS ....................................................................................................................................

2-6 2-5

ii

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A419 NORTH AMERICA

06/2014

ABBREVIATIONS QUICK REFERENCE SHEET Listed below are abbreviations used in parts manuals to denote the following expressions: spacer TERM

DEFINITION

TERM

DEFINITION

Amp

Amperes

FRE

Freezer Environment

AR

As Required

in.

inches

BDI

Battery Discharge Indicators

LPG

Liquefied Petroleum Gas

BWI

Brush Wear Indicator

MAP

Manifold Absolute Pressure

CE

Communicator End

mm

millimeters

CRE

Corrosive Environment

MSTS

Microprocessor Spark Timing System

D/B

Date Break

NPT

National Pipe Threads

dbA

Decibel "A" Scale

O/S

Oversize

DE

Drive End

PTO

Power Take Off

ECH

Empty Container Handler

RPM

Revolutions per Minute

ECH-3

Empty Container Handler - 3 High Stacking

S/N

Serial Number

TMM

Truck Management Module

ECH-4

Empty Container Handler - 4 High Stacking

UL Type D

Diesel-Powered Safety Rating

ECH-5

Empty Container Handler - 5 High Stacking

UL Type DS

Diesel-Powered Safety Rating

UL Type E

Battery-Powered Safety Rating

ECH-6

Empty Container Handler - 6 High Stacking

UL Type EE

Battery-Powered Safety Rating

UL Type ES

Battery-Powered Safety Rating

ECH-7

Empty Container Handler - 7 High Stacking

UL Type G

Gasoline-Powered Safety Rating

UL Type GS

Gasoline-Powered Safety Rating

ECM

Electronic Control Module

UL Type LP

Gas-Powered Safety Rating

ECN

Engineering Change Notice

UL Type LPS

LP Gas-Powered Safety Rating

EEPROM

Electrically Erasable Programmable Read Only Memory

U/S

Undersize

EPA

US Environmental Protection Agency

UL

Underwriters Laboratory

EPROM

Electrically Programmable Read Only Memory

V

Volts

©2014 HYSTER COMPANY

See Service Manual for service procedures.

iii

UNIT CODE A419 NORTH AMERICA

06/2014

HOW TO USE THE ILLUSTRATED PARTS MANUAL This parts manual describes and illustrates assemblies, subassemblies, and detail parts needed for service replacement.

iv

The different constructions are indicated by keys and footnotes. The callouts correspond to descriptions found on the next page.

See Service Manual for service procedures.

©2014 HYSTER COMPANY

06/2014

UNIT CODE A419 NORTH AMERICA

HOW TO FIND THE DESIRED PART NUMBER

1.

2.

3.

4.

5.

WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN: Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.

Turn to the section you chose. Use the Section Table of Contents to determine the assembly which would normally contain the part required.

Then locate the part on the assembly breakdown page.

WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN: Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).

Locate the assembly the required part is used on and turn to the page indicated for that assembly.

Then locate the part on the assembly breakdown page.

WHEN THE PART NUMBER IS KNOWN: Use the Numerical Index (Page 7-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.

GENERAL:

6.

The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.

Parts Supersession Information. Part numbers that have this history will be displayed in the parts list in the order that they were superseded (from oldest to newest). The superseded part numbers will be shown with a line through them.

Five periods in the PART NO. column (. . . . .) indicate that the part is either Not Serviced Separately or there is a reference to another figure.

A figure reference is denoted by a pointing hand followed by a figure number in the DESCRIPTION column (FFigure 10)

7.

8.

Keys are used to show two or more similar assemblies, RH and LH assembly parts, etc.

Select the appropriate key, "A", "B", "C", "D", or "E" and the corresponding quantity column to find the required parts. Two periods in the QTY column (..) indicate that the part is not used for that assembly.

Indented descriptions under the DESCRIPTION column are used to indicate assemblies and

©2014 HYSTER COMPANY

subparts of assemblies. In the example on the previous page, BEARING CAP (Item 2) is a subpart of the major assembly CASE. 9. Quantities shown are for one assembly. The quantities of the subpart BEARING CAP are indicated as two and two. This means two per CASE assembly.

10. Serial number breaks identify the most current parts information and are shown as follows: → S/N D001H2628 Indicates last serial number affected.

S/N D001H2629 → Indicates the first serial number affected.

S/N D001H1553 ↔ S/N D001H3291 Indicates a range of serial numbers affected.

ECN numbers for pending serial numbers are shown to allow for the inclusion of the most current parts information and are identified as follows: → S/N Pending Per ECN 63243 Indicates a pending serial number for last unit affected.

S/N Pending Per ECN 63243 → Indicates a pending serial number for first unit affected.

Date breaks are used to indicate when a change occurred but a subsequent serial number break was not recorded. This is an arbitrary date usually based on the ECN release and are identified as follows: → D/B 3/00 Indicates that a change occurred sometime within that month for the item affected.

D/B 3/00 → Indicates that a change occurred sometime within that month for the item affected.

D/B 3/00 ↔ D/B 4/00 Indicates a range of production dates of the item affected.

Contact your local dealer for Hyster lift trucks for serial number information for items with a ECN or a date break.

ORDERING PARTS: When ordering replacement parts, give the unit serial number, part number, name of part and quantity required.

For any further information on parts, service, or ordering, consult your local dealer for Hyster lift trucks.

See Service Manual for service procedures.

v

UNIT CODE A419 NORTH AMERICA

06/2014

IDENTIFICATION OF TRUCK SERIAL NUMBERS

(1) and (2)

The first letter and three numbers indicate the truck unit code.

(3)

The second letter indicates the plant of manufacture.

(4)

The four or five digit number indicates the production sequence number of the truck.

(5)

The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.

The letters "I", "O", and "Q" will not be used.

For pending serial numbers contact your local dealer for Hyster lift trucks.

Parts referred to in this book as right or left hand parts are in accordance with the illustration above.

vi

See Service Manual for service procedures.

©2014 HYSTER COMPANY

06/2014

UNIT CODE A419 NORTH AMERICA

PUBLICATIONS Every new lift truck is provided with an OPERATING MANUAL. This manual has information that the operator must know for inspection and operation of the lift truck.

SERVICE MAINTENANCE MANUALS, which provide service and overhaul procedures, and PARTS

MANUALS with complete replacement part identification, are available at a nominal fee from your Hyster dealer to assist users in effectively maintaining Hyster lift trucks in a safe, useful condition. See the list below for information on ordering specific publications for this model lift truck.

PUBLICATION

HYSTER PART NUMBER

Operating Manual........................................................................................................................ 4068464 Service Manual (Complete)......................................................................................................... 4068817 Parts Manual............................................................................................................................... 4099877

©2014 HYSTER COMPANY

See Service Manual for service procedures.

vii

UNIT CODE A419 NORTH AMERICA

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NOTES

viii

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A419 NORTH AMERICA

06/2014

1

FRAME/DRIVE UNIT

06/2014

UNIT CODE A419 NORTH AMERICA

SECTION 1 FRAME/DRIVE UNIT DESCRIPTION

PAGE

CASTER WHEEL ASSEMBLY GREASABLE ...............................................................................................................................................

SEALED ......................................................................................................................................................

COVERS .........................................................................................................................................................

DECALS AND MANUAL HOLDER ..................................................................................................................

DRIVE TIRE AND STATIC STRAP .................................................................................................................

LOAD BACKREST 8 INCH BATTERY BOX BOLT-ON - 1219 MM/48 IN ..................................................................................

8 INCH BATTERY BOX BOLT-ON - 1524 MM/60 IN ..................................................................................

8 INCH BATTERY BOX BOLT-ON - 1829 MM/72 IN ..................................................................................

9 INCH BATTERY BOX BOLT-ON - 1219 MM/48 IN ..................................................................................

9 INCH BATTERY BOX BOLT-ON - 1524 MM/60 IN ..................................................................................

9 INCH BATTERY BOX BOLT-ON - 1829 MM/72 IN ..................................................................................

BOLT-ON, USED WITH LITHIUM-ION BATTERY BOX - 1219 MM/48 IN .................................................

BOLT-ON, USED WITH LITHIUM-ION BATTERY BOX - 1524 MM/60 IN .................................................

BOLT-ON, USED WITH LITHIUM-ION BATTERY BOX - 1829 MM/72 IN .................................................

LOAD WHEEL GREASABLE BEARING .............................................................................................................................

SEALED BEARING .....................................................................................................................................

MASTER DRIVE UNIT ASSEMBLY ................................................................................................................

STABILIZERS ..................................................................................................................................................

©2014 HYSTER COMPANY

See Service Manual for service procedures.

1-6 1-4 1-2 1-8 1-10 1-17 1-18 1-19 1-14 1-15 1-16 1-20 1-21 1-22 1-12 1-11 1-3 1-13

1-1

UNIT CODE A419 NORTH AMERICA

06/2014

COVERS (FIGURE 1-1)

ITEM 1 2 3 4 5 6 7

1-2

PART NO.

DESCRIPTION

QTY

4078175 4037293 4037294 1502543 4033024 369242 375629

Cover (Main) .......................................................................................................

Cover (Center Main) ...........................................................................................

Cover (Center Top) .............................................................................................

Nut (Flange) ........................................................................................................

Stud ....................................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

See Service Manual for service procedures.

1 1 1 3 3 1 1

©2014 HYSTER COMPANY

UNIT CODE A419 NORTH AMERICA

06/2014

MASTER DRIVE UNIT ASSEMBLY (FIGURE 1-2)

ITEM 1 2 3 4 5

PART NO.

DESCRIPTION

4626898 4073944 4073945 4073946 4073947 4073948

Master Drive Unit Assembly ...............................................................................

Parking Brake .................................................................................................

Motor ..............................................................................................................

Carrier ............................................................................................................

Bearing (Turntable) ........................................................................................

Gearbox ..........................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 1

1-3

UNIT CODE A419 NORTH AMERICA

06/2014

CASTER WHEEL ASSEMBLY (FIGURE 1-3) SEALED

1-4

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A419 NORTH AMERICA

06/2014

CASTER WHEEL ASSEMBLY SEALED ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 19 20 21

PART NO. 4006485 4024053 ..... ..... ..... ..... ..... .....

293658 2099287 4024052 .....

4010120 .....

4010119 4010126 4024051 4010127 .....

2047199 2047200 2047201 2047202 a 296027 a 1460477

DESCRIPTION

QTY

Caster Wheel Assembly .....................................................................................

Support ...........................................................................................................

Fork ............................................................................................................

Snap Ring ..................................................................................................

Bearing .......................................................................................................

Plate ...........................................................................................................

Snap Ring ..................................................................................................

Cap .............................................................................................................

Capscrew .......................................................................................................

Locknut ...........................................................................................................

Bumper Assy (Includes Spring) ......................................................................

Fork ................................................................................................................

Pin ..................................................................................................................

Axle Shaft .......................................................................................................

Adjuster ..........................................................................................................

Screw .............................................................................................................

Wheel Assy ....................................................................................................

Guard .........................................................................................................

Axle Shaft ...................................................................................................

Wheel Assy ................................................................................................

Wheel .....................................................................................................

Tube .......................................................................................................

Bearing ..................................................................................................

Capscrew ............................................................................................................

Nut ......................................................................................................................

2 1 1 1 1 1 1 1 1 1 1 1 2 1 2 2 1 2 2 1 1 1 2 8 8

FOOTNOTES: a

Not Illustrated, Caster Mounting

©2014 HYSTER COMPANY

See Service Manual for service procedures.

1-5

UNIT CODE A419 NORTH AMERICA

06/2014

CASTER WHEEL ASSEMBLY (FIGURE 1-4) GREASABLE

1-6

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A419 NORTH AMERICA

06/2014

CASTER WHEEL ASSEMBLY GREASABLE ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 15 16 17 18 19

PART NO.

DESCRIPTION

4079004 ..... ..... .....

4080068 .....

4080069 4080072 2099287 ..... .....

4010126 4010119 4010120 .....

2047199 2047200 2047201 2047202 .....

4010127

Caster Wheel Assembly .....................................................................................

Cap .................................................................................................................

Snap Ring .......................................................................................................

Plate ...............................................................................................................

Bearing ...........................................................................................................

Snap Ring .......................................................................................................

Swivel Fork .....................................................................................................

Capscrew .......................................................................................................

Locknut ...........................................................................................................

Spring .............................................................................................................

Fork ................................................................................................................

Screw .............................................................................................................

Adjuster ..........................................................................................................

Pin ..................................................................................................................

Axle Shaft .......................................................................................................

Wheel Assy ....................................................................................................

Wheel .........................................................................................................

Tube ...........................................................................................................

Bearing .......................................................................................................

Axle Shaft .......................................................................................................

Guard .............................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 2 1 1 1 1 1 1 1 2 1 2 2 2 1 1 1 1 2 2 2

1-7

UNIT CODE A419 NORTH AMERICA

06/2014

DECALS AND MANUAL HOLDER (FIGURE 1-5)

1-8

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A419 NORTH AMERICA

06/2014

DECALS AND MANUAL HOLDER ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 14 15 16 17 18 19

PART NO.

DESCRIPTION

4034008 4077535 4033024 1502543 4067020 4079952 4079951 2307400 1498264 389688 1529043 2305689 4033847 4091057 4067625 2041789 2092244 1534660 4632119 2099552

Label (E-Stop) .....................................................................................................

Label (Brake Override) .......................................................................................

Stud ....................................................................................................................

Nut (Flange) ........................................................................................................

Bracket (Manual Holder) .....................................................................................

Label (Side Panel, LH) ........................................................................................

Label (Side Panel, RH) .......................................................................................

Rivet ....................................................................................................................

Nameplate (UL) ..................................................................................................

Nameplate Cover ................................................................................................

Label (Hyster) .....................................................................................................

Label (Pinch Warning) ........................................................................................

Label (Hyster Logo) ............................................................................................

Label (BDI) (Less Charge Port) ..........................................................................

Label (BDI) (All Chargers) ..................................................................................

Label (Warning) ..................................................................................................

Label (Greenville Mfg Label) ...............................................................................

Label (Patents and Trademarks) ........................................................................

Label (Operator Manual) .....................................................................................

Label (Arctic) .......................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 2 2 1 1 1 4 1 1 2 2 1 1 1 1 1 1 1 1

1-9

UNIT CODE A419 NORTH AMERICA

06/2014

DRIVE TIRE AND STATIC STRAP (FIGURE 1-6)

ITEM 1 1 1 1 1 1 1 1 1 1 1 2 3 4 5 6 7

1-10

PART NO.

DESCRIPTION

QTY

4077451 4077452 4077453 4077454 4078283 4078282 4078360 4078361 4078362 4054166 4054168 2045998 4102388 2063780 1586430 4626898 4033465

Drive Tire Assy (Press-On, Poly Tire) .................................................................

Drive Tire Assy (Press-On, Non-Marking) ..........................................................

Drive Tire Assy (Press-On, Rubber) ...................................................................

Drive Tire Assy (Press-On, Polygroove) .............................................................

Drive Wheel (Press-On) .................................................................................

Tire (Poly) .......................................................................................................

Tire (Non-Marking) .........................................................................................

Tire (Rubber) ..................................................................................................

Tire (Polygroove) ............................................................................................

Drive Tire Assy (Mold-On, Poly) .........................................................................

Drive Tire Assy (Mold-On, Vulkollan) ..................................................................

Nut ......................................................................................................................

Static Strap .........................................................................................................

Stud ....................................................................................................................

Nut ......................................................................................................................

Master Drive Unit Assembly (FFigure 1-2)........................................................

Capscrew ............................................................................................................

See Service Manual for service procedures.

1 1 1 1 1 1 1 1 1 1 1 5 1 1 1 1 4

©2014 HYSTER COMPANY

UNIT CODE A419 NORTH AMERICA

06/2014

LOAD WHEEL (FIGURE 1-7) SEALED BEARING

KEY: A: Standard Bearing (Non-Vulkollan) B: SS Bearing (Non-Vulkollan) C: Vulkollan Standard Bearing D: Vulkollan SS Bearing ITEM

1 2 3 3 3 3 4

PART NO.

DESCRIPTION

4077399 4077400 4077401 4077402 4081635 4081633 4081700 4081637 4081636 4081634 4081632

Load Wheel Assembly ..............................................................

Load Wheel Assembly ..............................................................

Load Wheel Assembly ..............................................................

Load Wheel Assembly ..............................................................

Link .......................................................................................

Axle .......................................................................................

Roller ....................................................................................

Roller ....................................................................................

Roller ....................................................................................

Roller ....................................................................................

Pin ........................................................................................

©2014 HYSTER COMPANY

A

See Service Manual for service procedures.

1 .. .. ..

1 1 1 .. .. ..

1

QTY B C ..

1 .. ..

1 1 ..

1 .. ..

1

.. ..

1 ..

1 1 .. ..

1 ..

1

D .. .. ..

1 1 1 .. .. ..

1 1

1-11

UNIT CODE A419 NORTH AMERICA

06/2014

LOAD WHEEL (FIGURE 1-8) GREASABLE BEARING

KEY: A: Standard Bearing (Non-Vulkollan) B: SS Bearing (Non-Vulkollan) C: Vulkollan Standard Bearing D: Vulkollan SS Bearing ITEM

1 2 3 3 3 3 4 5

1-12

PART NO.

DESCRIPTION

A

4077404 4077405 4077406 4077407 4081635 4081638 4081639 4081687 4081700 4081688 4081632 2046058

Load Wheel Assembly ..............................................................

Load Wheel Assembly ..............................................................

Load Wheel Assembly ..............................................................

Load Wheel Assembly ..............................................................

Link .......................................................................................

Axle .......................................................................................

Roller ....................................................................................

Roller ....................................................................................

Roller ....................................................................................

Roller ....................................................................................

Pin ........................................................................................

Fitting , Grease .....................................................................

See Service Manual for service procedures.

1 .. .. ..

1 1 1 .. .. ..

1 1

QTY B C ..

1 .. ..

1 1 ..

1 .. ..

1 1

.. ..

1 ..

1 1 .. ..

1 ..

1 1

D .. .. ..

1 1 1 .. .. ..

1 1 1

©2014 HYSTER COMPANY

UNIT CODE A419 NORTH AMERICA

06/2014

STABILIZERS (FIGURE 1-9)

ITEM 1 2 3

PART NO.

DESCRIPTION

4055577 293630 1460477

Stabilizer .............................................................................................................

Capscrew ............................................................................................................

Nut ......................................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

2 4 2

1-13

UNIT CODE A419 NORTH AMERICA

06/2014

LOAD BACKREST (FIGURE 1-10) 9 INCH BATTERY BOX BOLT-ON — 1219 MM/48 IN

KEY: A: Painted B: Galvanized ITEM 1 1 2 2 3 4 5 6

1-14

QTY A B

PART NO.

DESCRIPTION

4078584 4078633 4078643 4078644 1346863 4078572 1384659 292655

Load Backrest (Painted) (48 in.) ................................................................

Load Backrest (Galvanized) (48 in.) ...........................................................

Mounting Weldment (Painted) ....................................................................

Mounting Weldment (Galvanized) ..............................................................

Capscrew ...................................................................................................

Nut ..............................................................................................................

Capscrew ...................................................................................................

Nut ..............................................................................................................

See Service Manual for service procedures.

1 ..

1 ..

4 4 2 2

..

1 ..

1 4 4 2 2

©2014 HYSTER COMPANY

UNIT CODE A419 NORTH AMERICA

06/2014

LOAD BACKREST (FIGURE 1-11) 9 INCH BATTERY BOX BOLT-ON — 1524 MM/60 IN

KEY: A: Painted B: Galvanized ITEM 1 1 2 2 3 4 5 6

QTY A B

PART NO.

DESCRIPTION

4078585 4078634 4078643 4078644 1346863 4078572 1384659 292655

Load Backrest (Painted) (60 in.) ................................................................

Load Backrest (Galvanized) (60 in.) ...........................................................

Mounting Weldment (Painted) ....................................................................

Mounting Weldment (Galvanized) ..............................................................

Capscrew ...................................................................................................

Nut ..............................................................................................................

Capscrew ...................................................................................................

Nut ..............................................................................................................

©2014 HYSTER COMPANY

See Service Manual for service procedures.

1 ..

1 ..

4 4 2 2

..

1 ..

1 4 4 2 2

1-15

UNIT CODE A419 NORTH AMERICA

06/2014

LOAD BACKREST (FIGURE 1-12) 9 INCH BATTERY BOX BOLT-ON — 1829 MM/72 IN

KEY: A: Painted B: Galvanized ITEM 1 1 2 2 3 4 5 6

1-16

QTY A B

PART NO.

DESCRIPTION

4078586 4078635 4078643 4078644 1346863 4078572 1384659 292655

Load Backrest (Painted) (72 in.) ................................................................

Load Backrest (Galvanized) (72 in.) ...........................................................

Mounting Weldment (Painted) ....................................................................

Mounting Weldment (Galvanized) ..............................................................

Capscrew ...................................................................................................

Nut ..............................................................................................................

Capscrew ...................................................................................................

Nut ..............................................................................................................

See Service Manual for service procedures.

1 ..

1 ..

4 4 2 2

..

1 ..

1 4 4 2 2

©2014 HYSTER COMPANY

UNIT CODE A419 NORTH AMERICA

06/2014

LOAD BACKREST (FIGURE 1-13) 8 INCH BATTERY BOX BOLT-ON — 1219 MM/48 IN

ITEM 1 2 3

PART NO.

DESCRIPTION

4054181 4628405 4035851

Load Backrest (48 in.) .........................................................................................

Capscrew ............................................................................................................

Locknut ...............................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 6 6

1-17

UNIT CODE A419 NORTH AMERICA

06/2014

LOAD BACKREST (FIGURE 1-14) 8 INCH BATTERY BOX BOLT-ON — 1524 MM/60 IN

ITEM 1 2 3

1-18

PART NO.

DESCRIPTION

QTY

4054180 4628405 4035851

Load Backrest (60 in.) .........................................................................................

Capscrew ............................................................................................................

Locknut ...............................................................................................................

See Service Manual for service procedures.

1 6 6

©2014 HYSTER COMPANY

UNIT CODE A419 NORTH AMERICA

06/2014

LOAD BACKREST (FIGURE 1-15) 8 INCH BATTERY BOX BOLT-ON — 1829 MM/72 IN

ITEM 1 2 3

PART NO.

DESCRIPTION

4054185 4628405 4035851

Load Backrest (72 in.) .........................................................................................

Capscrew ............................................................................................................

Locknut ...............................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 6 6

1-19

UNIT CODE A419 NORTH AMERICA

06/2014

LOAD BACKREST (FIGURE 1-16) BOLT-ON, USED WITH LITHIUM-ION BATTERY BOX — 1219 MM/48 IN

ITEM 1 2 3

1-20

PART NO.

DESCRIPTION

QTY

4068349 1346863 4078572

Load Backrest (Used With LI-ION Battery Box) (48 in.) .....................................

Capscrew ............................................................................................................

Nut ......................................................................................................................

See Service Manual for service procedures.

1 8 8

©2014 HYSTER COMPANY

UNIT CODE A419 NORTH AMERICA

06/2014

LOAD BACKREST (FIGURE 1-17) BOLT-ON, USED WITH LITHIUM-ION BATTERY BOX — 1524 MM/60 IN

ITEM 1 2 3

PART NO.

DESCRIPTION

4068350 1346863 4078572

Load Backrest (Used With LI-ION Battery Box) (60 in.) .....................................

Capscrew ............................................................................................................

Nut ......................................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 8 8

1-21

UNIT CODE A419 NORTH AMERICA

06/2014

LOAD BACKREST (FIGURE 1-18) BOLT-ON, USED WITH LITHIUM-ION BATTERY BOX — 1829 MM/72 IN

ITEM 1 2 3

1-22

PART NO.

DESCRIPTION

QTY

4068351 1346863 4078572

Load Backrest (Used With LI-ION Battery Box) (72 in.) .....................................

Capscrew ............................................................................................................

Nut ......................................................................................................................

See Service Manual for service procedures.

1 8 8

©2014 HYSTER COMPANY

UNIT CODE A419 NORTH AMERICA

06/2014

2

ELECTRICAL SYSTEM

06/2014

UNIT CODE A419 NORTH AMERICA

SECTION 2 ELECTRICAL SYSTEM DESCRIPTION

PAGE

BATTERIES FLOODED AND AGM .................................................................................................................................

LITHIUM-ION ..............................................................................................................................................

BATTERY CHARGER 20 AMP ........................................................................................................................................................

30 AMP ........................................................................................................................................................

CONTACTOR ..................................................................................................................................................

ELECTRICAL SYSTEM ...................................................................................................................................

PALLET PRO BATTERY RETENTION ...........................................................................................................

WIRE HARNESS MAIN ...........................................................................................................................................................

OPTION HARNESS ....................................................................................................................................

©2014 HYSTER COMPANY

See Service Manual for service procedures.

2-10 2-12 2-13 2-14 2-4 2-2 2-15 2-6 2-5

2-1

UNIT CODE A419 NORTH AMERICA

06/2014

ELECTRICAL SYSTEM (FIGURE 2-1)

2-2

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A419 NORTH AMERICA

06/2014

ELECTRICAL SYSTEM ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 13 14 15 16 17 18 19 20 21 21 21 22 23 24 25

PART NO.

DESCRIPTION

1486162 2042675 4626389 1706781 1594442 239503 293744 292668 4033024 1502543 1707683 383931 2051870 4047541 4053097 2303104 1514429 4626438 4629445 4629448 4629449 4629446 203689 194362 4629447 1670032 1502543 1582442

Emergency Disconnect Switch ...........................................................................

Horn ....................................................................................................................

Buss Bar .............................................................................................................

Fuse ....................................................................................................................

Isolator ................................................................................................................

Nut ......................................................................................................................

Screw ..................................................................................................................

Nut ......................................................................................................................

Stud ....................................................................................................................

Nut (Flange) ........................................................................................................

Gauge .................................................................................................................

Contactor (FFigure 2-2).....................................................................................

Ignition Switch (Toggle) (Option) ........................................................................

Ignition Switch (Key) (Shown) .............................................................................

Key Set ...........................................................................................................

Stud ....................................................................................................................

Nut ......................................................................................................................

Controller , Traction (AC 200) .............................................................................

Power Cable (W) ................................................................................................

Power Cable (V) .................................................................................................

Power Cable (U) .................................................................................................

Power Cable (E-Stop) .........................................................................................

E-Ring ............................................................................................................

E-Ring ............................................................................................................

Power Cable (Jumper Pump to B+) ....................................................................

Capscrew ............................................................................................................

Nut (Flange) ........................................................................................................

Clip ......................................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 4 2 2 5 3 1 1 1 1 1 6 6 1 1 1 1 1 1 1 1 5 2 2

2-3

UNIT CODE A419 NORTH AMERICA

06/2014

CONTACTOR (FIGURE 2-2)

ITEM 1 2 3 4 5 6 7

PART NO. 383931 378547 379522 384398 383985 383984 1374238 379524 a 292669

DESCRIPTION

QTY

Contactor ............................................................................................................

Contact (Fixed) ...............................................................................................

Screw .............................................................................................................

Cover (Top) ....................................................................................................

Spring .............................................................................................................

Contact (Moving) ............................................................................................

Coil and Frame ...............................................................................................

Insulator ..........................................................................................................

Capscrew (For Mounting) ...................................................................................

1 1 2 1 1 1 1 1 2

FOOTNOTES: a

2-4

Not Illustrated

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A419 NORTH AMERICA

06/2014

WIRE HARNESS (FIGURE 2-3) OPTION HARNESS

ITEM 1 1 1 1 1 2 2 2 2 3 3 3 3 4 4 4 4

PART NO.

DESCRIPTION

4630092 .....

1541988 1541989 1463140 1484377 .....

1484557 1484558 1463141 .....

1463180 1463191 1463140 .....

2058418 2048833 2309579

Wire Harness (Option Harness) ..........................................................................

Connector Assembly (CRP12 Options Harness) ...........................................

Connector (8 Pin) .......................................................................................

Connector ...................................................................................................

Terminal (Pin) .............................................................................................

Plug ............................................................................................................

Connector Assembly (CPS13 Buzzer Alarm) .................................................

Connector (2 Socket) .................................................................................

Connector ...................................................................................................

Terminal (Socket) .......................................................................................

Connector Assembly (CRP14 Lift Limit Sensor) ............................................

Connector ...................................................................................................

Connector ...................................................................................................

Terminal (Pin) .............................................................................................

Connector Assembly (CRS15 Charger CAN Port) .........................................

Connector ...................................................................................................

Connector Block .........................................................................................

Socket ........................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 6 2 1 1 1 2 1 1 1 3 1 1 1 3

2-5

UNIT CODE A419 NORTH AMERICA

06/2014

WIRE HARNESS (FIGURE 2-4) MAIN

2-6

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A419 NORTH AMERICA

06/2014

WIRE HARNESS MAIN ITEM 1 1 1 2 2 3 3 4 4 4 4 5 5 6 6 7 7 8 8 8 9 9 10 10 11 11 12 12 13 13 13 13 14 14 14 14 15 15 16 16 17 17 17 17 18 18 18 18 18

PART NO.

DESCRIPTION

4632708 .....

2056243 2035276 .....

252293 .....

1462762 .....

1369409 2309579 2048835 .....

1306270 .....

1306270 .....

1402891 .....

2033694 1322393 .....

1306270 .....

1306270 .....

1306270 .....

1306270 .....

2033695 2302852 2048832 .....

2034890 2309579 2048832 .....

1306270 .....

1306270 .....

1561559 1561755 1463140 .....

1484557 1484558 1463141 1484377

Wire Harness (Main) ...........................................................................................

Connector Assembly (CPS01 Main Controller) ..............................................

Connector (35 Way) ...................................................................................

Connector (Socket Female) .......................................................................

Ring Terminal (TS06 B-) ................................................................................

E-Ring ........................................................................................................

Spade Terminal (TS05 Key Switch) ...............................................................

E-Ring ........................................................................................................

Connector Assembly (CRS07 Battery Display) ..............................................

Connector (8 Way) .....................................................................................

Socket ........................................................................................................

Insulator .....................................................................................................

Connector Assembly (TS07 Main Cont. Coil +) ..............................................

Terminal .....................................................................................................

Connector Assembly (TS03 Disconnect Switch) ............................................

Terminal .....................................................................................................

Ring Terminal (TS01 Main Cont) ....................................................................

Terminal .....................................................................................................

FU2 .................................................................................................................

Fuse Holder ................................................................................................

Fuse (4 Amp) .............................................................................................

Connector Assembly (TS02 Disconnect Switch) ............................................

Terminal .....................................................................................................

Connector Assembly (TS08 Main Cont. Coil -) ..............................................

Terminal .....................................................................................................

Connector Assembly (TS10 Horn -) ...............................................................

Terminal .....................................................................................................

Connector Assembly (TS09 Horn +) ..............................................................

Terminal .....................................................................................................

Connector Assembly (CPP01-A Charger Jumper) .........................................

Connector ...................................................................................................

Pin ..............................................................................................................

Connector Block .........................................................................................

Connector Assembly (CRS01-A Charger Interlock) .......................................

Connector ...................................................................................................

Socket ........................................................................................................

Connector Block .........................................................................................

Connector Assembly (TS12 Pump Coil -) ......................................................

Terminal .....................................................................................................

Connector Assembly (TS11 Pump Coil +) ......................................................

Terminal .....................................................................................................

Connector Assembly (CRP04-A Brake Harness) ...........................................

Connector (2 Pin) .......................................................................................

Connector (Secondary Lock) .....................................................................

Terminal (Pin) .............................................................................................

Connector Assembly (CPS04-B Brake Override) ...........................................

Connector (2 Socket) .................................................................................

Connector ...................................................................................................

Terminal (Socket) .......................................................................................

Plug ............................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 28 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2-7

UNIT CODE A419 NORTH AMERICA

06/2014

WIRE HARNESS MAIN ITEM 19 19 19 19 20 20 21 21 21 21 22 22 22 22 23 23 23 23 24 24 24 24 25 25 25 25 26 26 26 27 27 27 27 28 28 28 28 29 29 29 29 29 30 30 31 32 33 33 33 2-8

PART NO. .....

1561559 1561755 1463140 .....

1532219 .....

1541988 1541989 1463140 .....

1463180 1463191 1463140 .....

1463180 1463191 1463140 .....

1508211 1597839 2060555 .....

1508206 1597839 2060555 .....

1541988 1484377 .....

1541991 1541992 1463141 .....

2059812 2302852 2048833 .....

1484397 1532664 1597773 1566117 .....

1462762 2310576 2305754 .....

1493462 1493464

DESCRIPTION

QTY

Connector Assembly (CRP04-B Brake Override) ..........................................

Connector (2 Pin) .......................................................................................

Connector (Secondary Lock) .....................................................................

Terminal (Pin) .............................................................................................

Connector Assembly (CRS05 Lower Valve) ..................................................

Connector ...................................................................................................

Connector Assembly (CRP06 Tiller Harness) ................................................

Connector (8 Pin) .......................................................................................

Connector ...................................................................................................

Terminal (Pin) .............................................................................................

Connector Assembly (CRP10 Tiller Enable) ..................................................

Connector ...................................................................................................

Connector ...................................................................................................

Terminal (Pin) .............................................................................................

Connector Assembly (CRP11 Steering Sensor) ............................................

Connector ...................................................................................................

Connector ...................................................................................................

Terminal (Pin) .............................................................................................

Connector Assembly (CPS03 Encoder) .........................................................

Connector (4 Way) .....................................................................................

Receptacle Contact 20-22 AWG ................................................................

Wire Seal ....................................................................................................

Connector Assembly (CPS02 Temp Sensor) .................................................

Connector (2 Way) .....................................................................................

Receptacle Contact 20-22 AWG ................................................................

Wire Seal ....................................................................................................

Cap (CRP12-Cap Options Cap) .....................................................................

Connector (8 Pin) .......................................................................................

Plug ............................................................................................................

Connector Assembly (CPS12 Options) ..........................................................

Connector ...................................................................................................

Connector ...................................................................................................

Terminal (Socket) .......................................................................................

Connector Assembly (CPP08 Handset) .........................................................

Connector (4 Way) .....................................................................................

Pin ..............................................................................................................

Connector Block .........................................................................................

Connector Assembly (CPS09 PC Connection) ..............................................

Connector (3-Way) .....................................................................................

Connector ...................................................................................................

Terminal .....................................................................................................

Dust Cap (For Diagnostic Cable) ...............................................................

Spade Terminal (TS04 Key Switch) ...............................................................

E-Ring ........................................................................................................

Terminal .........................................................................................................

Terminal .........................................................................................................

Cap (CPS11 Steer Sensor Cap) ....................................................................

Connector ...................................................................................................

Connector (Secondary Lock) .....................................................................

See Service Manual for service procedures.

1 1 1 2 1 1 1 1 1 8 1 1 1 3 1 1 1 3 1 1 4 4 1 1 2 2 1 1 8 1 1 8 1 1 1 4 1 1 1 1 3 1 1 1 1 1 1 1 1

©2014 HYSTER COMPANY

06/2014

UNIT CODE A419 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY

See Service Manual for service procedures.

2-9

UNIT CODE A419 NORTH AMERICA

06/2014

BATTERIES (FIGURE 2-5) FLOODED AND AGM

2-10

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A419 NORTH AMERICA

06/2014

BATTERIES FLOODED AND AGM ITEM 1 2 3 4 4 5 6 7 8 9 10 11 12 13 14 14 15 15 16 16 16 17 18 19

PART NO. 4066933 1463910 1506738 4074919 4074822 4054155 4628405 1324577 1460477 2070735 4025296 320156 296159 2033584 4054156 2033556 4054157 2033556 4054162 2033556 203689 2303702 2098438 197067 a 114312

DESCRIPTION

QTY

Cover ..................................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Battery (Flooded) (Shown) ..................................................................................

Battery (AGM) .....................................................................................................

Battery Tray ........................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Nut ......................................................................................................................

Grommet .............................................................................................................

Trim .....................................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

Lever ...................................................................................................................

Battery Cable ......................................................................................................

Terminal .........................................................................................................

Battery Cable ......................................................................................................

Terminal .........................................................................................................

Battery Cable ......................................................................................................

Terminal .........................................................................................................

E-Ring ............................................................................................................

Clamp .................................................................................................................

Screw ..................................................................................................................

Washer ...............................................................................................................

Strap Clamp ........................................................................................................

1 2 2 4 4 1 1 1 1 4 2 8 4 2 1 2 3 2 1 1 1 4 4 4 2

FOOTNOTES: a

Not Illustrated

©2014 HYSTER COMPANY

See Service Manual for service procedures.

2-11

UNIT CODE A419 NORTH AMERICA

06/2014

BATTERIES (FIGURE 2-6) LITHIUM-ION

KEY: A: 55 Amp Hours B: 110 Amp Hours C: 165 Amp Hours ITEM 1 2 3 4 5 6 7 8 9

PART NO. 4073083 4069871 4629545 2094092 375629 1502543 2071260 1506738 1531001 a 114312

DESCRIPTION

A

Tray ...................................................................................................

Tray ...................................................................................................

Battery ...............................................................................................

Capscrew ..........................................................................................

Washer ..............................................................................................

Nut (Flange) ......................................................................................

Capscrew ..........................................................................................

Washer ..............................................................................................

Insert .................................................................................................

Strap Clamp ......................................................................................

1 1 1 1 1 1 4 4 4 2

QTY B 1 1 2 1 1 1 4 4 4 2

C 1 1 3 1 1 1 4 4 4 2

FOOTNOTES: a

Not Illustrated

2-12

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A419 NORTH AMERICA

06/2014

BATTERY CHARGER (FIGURE 2-7) 20 AMP

KEY: A: Flooded Battery B: AGM Battery C: Lithium-Ion Battery ITEM 1 1 1 1 1 1 2 3

PART NO. 4629451 4629452 4629453 4629454 4629455 4629456 4062450 1502543 a 137852

DESCRIPTION

A

Battery Charger (120V) .....................................................................

Battery Charger (230V) .....................................................................

Battery Charger (120V) .....................................................................

Battery Charger (230V) .....................................................................

Battery Charger (120V) .....................................................................

Battery Charger (230V) .....................................................................

Stud ...................................................................................................

Nut (Flange) ......................................................................................

Strap Clamp ......................................................................................

1 1 .. .. .. ..

2 2 1

QTY B .. ..

1 1 .. ..

2 2 1

C .. .. .. ..

1 1 2 2 1

FOOTNOTES: a

Not Illustrated

©2014 HYSTER COMPANY

See Service Manual for service procedures.

2-13

UNIT CODE A419 NORTH AMERICA

06/2014

BATTERY CHARGER (FIGURE 2-8) 30 AMP

KEY: A: Flooded Battery B: AGM Battery C: Lithium-Ion Battery ITEM 1 1 1 1 1 1 2 3

PART NO. 4629558 4629559 4629560 4629561 4629562 4629563 4062450 1502543 a 137852

DESCRIPTION

A

Battery Charger (120V) .....................................................................

Battery Charger (230V) .....................................................................

Battery Charger (120V) .....................................................................

Battery Charger (230V) .....................................................................

Battery Charger (120V) .....................................................................

Battery Charger (230V) .....................................................................

Stud ...................................................................................................

Nut (Flange) ......................................................................................

Strap Clamp ......................................................................................

1 1 .. .. .. ..

2 2 1

QTY B .. ..

1 1 .. ..

2 2 1

C .. .. .. ..

1 1 2 2 1

FOOTNOTES: a

Not Illustrated

2-14

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A419 NORTH AMERICA

06/2014

PALLET PRO BATTERY RETENTION (FIGURE 2-9)

ITEM 1 2 3 4 5 6 7

PART NO. 4062595 1528482 1502543 4009809 2062875 1506738 136687 a 4629400 a 4629401 203689 194362 288835 1195971 1151482

DESCRIPTION

QTY

Bracket ................................................................................................................

Capscrew ............................................................................................................

Nut (Flange) ........................................................................................................

Strap Clamp ........................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Nut ......................................................................................................................

Battery Cable (SB 175 Red) ...............................................................................

Battery Cable (SB 175 Gray) ..............................................................................

E-Ring ............................................................................................................

E-Ring ............................................................................................................

Battery Connector (Red) ................................................................................

Battery Connector (Gray) ...............................................................................

Battery Connector ..........................................................................................

1 1 1 1 2 2 2 1 1 1 1 1 1 2

FOOTNOTES: a

Not Illustrated

©2014 HYSTER COMPANY

See Service Manual for service procedures.

2-15

UNIT CODE A419 NORTH AMERICA

06/2014

NOTES

2-16

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A419 NORTH AMERICA

06/2014

3

STEER HANDLE/BRAKE SYSTEM

06/2014

UNIT CODE A419 NORTH AMERICA

SECTION 3 STEER HANDLE/BRAKE SYSTEM DESCRIPTION

PAGE

TILLER HANDLE AND MOUNTING WELDMENT ..........................................................................................

TILLER HEAD ASSEMBLY .............................................................................................................................

3-2 3-4

©2014 HYSTER COMPANY

3-1

See Service Manual for service procedures.

UNIT CODE A419 NORTH AMERICA

06/2014

TILLER HANDLE AND MOUNTING WELDMENT (FIGURE 3-1)

3-2

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A419 NORTH AMERICA

06/2014

TILLER HANDLE AND MOUNTING WELDMENT ITEM 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

PART NO.

DESCRIPTION

4628216 4628367 1567539 4035851 1450356 1581739 2039858 4062322 4009809 4629425 4028840 4068918 1463910 1506738 4031901 4030424 96730 1527880 1581739 1324996 4073024

Tiller Head Assembly (Composite) (FFigure 3-2)..............................................

Tiller Head Assembly (Metal) (Shown) (FFigure 3-2)........................................

Capscrew ............................................................................................................

Locknut ...............................................................................................................

Plug .....................................................................................................................

Nut ......................................................................................................................

Ball Stud .............................................................................................................

Cylinder Assy ......................................................................................................

Strap Clamp ........................................................................................................

Sensor (Proximity Steer Reduction) ...................................................................

Bushing ...............................................................................................................

Cover ..................................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Shaft Assembly (Tiller Handle Pivot) ..................................................................

Capscrew ............................................................................................................

Grommet .............................................................................................................

Capscrew ............................................................................................................

Nut ......................................................................................................................

Capscrew ............................................................................................................

Mounting Weldment ............................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 2 2 2 1 1 1 2 1 2 1 2 2 1 1 1 4 1 1 1

3-3

UNIT CODE A419 NORTH AMERICA

06/2014

TILLER HEAD ASSEMBLY (FIGURE 3-2)

3-4

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A419 NORTH AMERICA

06/2014

TILLER HEAD ASSEMBLY ITEM

1 2 3 4 5 6 7 8 9 10 10 10 10 10 10 11 12 13 14 15 16 17 18 19 20 21 22 23 23 24 25 26

PART NO.

DESCRIPTION

4628216 4628367 1467779 1660875 2045501 ..... .....

1466607 4013194 4011997 1466606 4011993 4036439 2043556 1581352 4036440 1498102 1531075 1594131 1466595 4013193 320152 1499660 2097314 1652960 4064283 .....

4013196 293761 2111838 4005162 1466604 1466605 1466602

Tiller Head Assembly (Composite) .....................................................................

Tiller Head Assembly (Metal) ..............................................................................

Cover (Belly Switch) .......................................................................................

Locking Lever (Belly Spring) ..........................................................................

Tiller Head (Upper Half) .................................................................................

Capscrew ...................................................................................................

Plate ...........................................................................................................

Spring , Directional Control Return (RH Butterfly) ..........................................

Accelerator Control Knob (RH Butterfly) ........................................................

Horn Button Cover ..........................................................................................

Spring .............................................................................................................

Push Button Switch Assembly (On-Off) .........................................................

Push Button Switch ....................................................................................

Spring Assembly ....................................................................................

Cover , Rubber ......................................................................................

Cover , Top (For Push Button) ...............................................................

Microswitch (On-Off) ..................................................................................

Spring .............................................................................................................

Spring , Directional Control Return (LH Butterfly) ..........................................

Bushing ..........................................................................................................

Accelerator Control Knob (LH Butterfly) .........................................................

Washer ...........................................................................................................

Capscrew .......................................................................................................

Screw .............................................................................................................

Support ...........................................................................................................

Printed Circuit Board ......................................................................................

Camshaft ........................................................................................................

Cover , Rear (For Push Button) ......................................................................

Capscrew .......................................................................................................

Tiller Head Assembly (Lower Half) (Composite) ............................................

Tiller Head Assembly (Lower Half) (Metal) .....................................................

Label (RH Switch Functions) ..........................................................................

Label (LH Switch Functions) ..........................................................................

Label (Tiller Handle) .......................................................................................

1 1 1 1 1 2 1 1 1 1 1 4 4 4 4 4 4 1 1 2 1 2 2 1 1 1 1 1 3 1 1 1 1 1

4064282 4064280

Kit -Butterfly, RH and LH ................................................................................

Kit -Butterfly, LH .........................................................................................

1 1

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

3-5

UNIT CODE A419 NORTH AMERICA

06/2014

NOTES

3-6

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A419 NORTH AMERICA

06/2014

4

LIFT LINKAGE AND FORKS

06/2014

UNIT CODE A419 NORTH AMERICA

SECTION 4 LIFT LINKAGE AND FORKS DESCRIPTION

PAGE

LIFT LINKAGE .................................................................................................................................................

4-2

©2014 HYSTER COMPANY

4-1

See Service Manual for service procedures.

UNIT CODE A419 NORTH AMERICA

06/2014

LIFT LINKAGE (FIGURE 4-1)

4-2

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A419 NORTH AMERICA

06/2014

LIFT LINKAGE ITEM 1 2 3 3 3 3 3 4 4 4 4 4 4 4 4 4 4 4 4 4 4 5 6 7 8 9 10 11 12 13

PART NO.

DESCRIPTION

4028848 4030424 4028402 4028403 4068058 4078432 4078433 4055311 4055309 4055310 4078160 4067215 4067201 4055308 4067214 4078161 4046882 4046883 4078162 4068884 4070877 4028840 4028850 4028849 4015768 2305757 302456 .....

4028851 1603253

Shaft (Drive Frame Pivot) ...................................................................................

Capscrew ............................................................................................................

Rocker Arm Assembly (560 mm) ........................................................................

Rocker Arm Assembly (670 mm) ........................................................................

Rocker Arm Assembly (620 mm) ........................................................................

Rocker Arm Assembly (560 mm) (Galvanized) ..................................................

Rocker Arm Assembly (670 mm) (Galvanized) ..................................................

Pull Rod (630 mm) (Use with Lithium-Ion Battery Box) ......................................

Pull Rod (692 mm) ..............................................................................................

Pull Rod (715 mm) ..............................................................................................

Pull Rod (715 mm) (Galvanized) ........................................................................

Pull Rod (848 mm) (Use with Lithium-Ion Battery Box) ......................................

Pull Rod (910 mm) ..............................................................................................

Pull Rod (933 mm) (Use with Lithium-Ion Battery Box) ......................................

Pull Rod (933 mm) ..............................................................................................

Pull Rod (933 mm) (Galvanized) ........................................................................

Pull Rod (995 mm) ..............................................................................................

Pull Rod (1018 mm) ............................................................................................

Pull Rod (1018 mm) (Galvanized) ......................................................................

Pull Rod (1023 mm) ............................................................................................

Pull Rod (1023 mm) (Use with Lithium-Ion Battery Box) ....................................

Bushing ...............................................................................................................

Shaft (Front Fork Frame Pivot) ...........................................................................

Shaft (Pull Rod Pivot) .........................................................................................

Capscrew ............................................................................................................

Grease Fitting .....................................................................................................

Roll Pin ...............................................................................................................

Load Wheels (FFigure 1-7, FFigure 1-8)..........................................................

Shaft (Rear Fork Pivot) .......................................................................................

Axle (Pin) ............................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6 2 2 6 12 2 2 2 2

4-3

UNIT CODE A419 NORTH AMERICA

06/2014

NOTES

4-4

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A419 NORTH AMERICA

06/2014

5

HYDRAULIC SYSTEM

06/2014

UNIT CODE A419 NORTH AMERICA

SECTION 5 HYDRAULIC SYSTEM DESCRIPTION

PAGE

CYLINDER ASSEMBLY ..................................................................................................................................

HYDRAULIC POWER UNIT ASSEMBLY .......................................................................................................

HYDRAULIC SYSTEM ....................................................................................................................................

5-4 5-6 5-2

©2014 HYSTER COMPANY

5-1

See Service Manual for service procedures.

UNIT CODE A419 NORTH AMERICA

06/2014

HYDRAULIC SYSTEM (FIGURE 5-1)

5-2

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A419 NORTH AMERICA

06/2014

HYDRAULIC SYSTEM ITEM 1 2 3 4 4 5 6 7 8

PART NO.

DESCRIPTION

2074624 4612314 2094732 222399 16482 4613260 1527879 1569917 4006514

Cylinder Assy (FFigure 5-2)...............................................................................

Hydraulic Power Unit (FFigure 5-3)...................................................................

Screw ..................................................................................................................

Fitting ..................................................................................................................

O-Ring ............................................................................................................

Hose Assy ...........................................................................................................

Capscrew ............................................................................................................

Pin .......................................................................................................................

Spacer ................................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 2 1 1 1 2 1 2

5-3

UNIT CODE A419 NORTH AMERICA

06/2014

CYLINDER ASSEMBLY (FIGURE 5-2)

ITEM 1 2 3 4 5 6 7 8 9 10 11

5-4

PART NO.

DESCRIPTION

QTY

2074624 1584112 1584078 2792464 1584080 1584077 2076501 2798721 2076502 2076499 2076498 39373

Cylinder Assy ......................................................................................................

Cylinder Liner .................................................................................................

Head ...............................................................................................................

Cylinder Head .................................................................................................

Piston .............................................................................................................

Cylinder Rod ...................................................................................................

O-Ring ............................................................................................................

Wiper ..............................................................................................................

Seal ................................................................................................................

O-Ring ............................................................................................................

O-Ring ............................................................................................................

O-Ring ............................................................................................................

1 1 1 1 1 1 2 1 1 1 2 1

4603400

Kit-Seal ...............................................................................................................

1

See Service Manual for service procedures.

©2014 HYSTER COMPANY

06/2014

UNIT CODE A419 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY

See Service Manual for service procedures.

5-5

UNIT CODE A419 NORTH AMERICA

06/2014

HYDRAULIC POWER UNIT ASSEMBLY (FIGURE 5-3)

5-6

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A419 NORTH AMERICA

06/2014

HYDRAULIC POWER UNIT ASSEMBLY ITEM 1 2 3 3 4 5 6 7 7 8 8 8 9 10 11 12 13 14

PART NO.

DESCRIPTION

4612314 1603821 4035751 1603825 1603826 4035752 4035754 4035758 4035775 4035776 4035777 4035784 4035783 4035785 4035755 4035756 4035757 1506131 4035787

Hydraulic Power Unit ..........................................................................................

Motor ..............................................................................................................

Nut ..................................................................................................................

Hydraulic Motor Sub Unit ...............................................................................

Kit-Seal .......................................................................................................

Check Valve ...................................................................................................

Tool (Check Valve) .........................................................................................

Relief Valve ....................................................................................................

Pipe ................................................................................................................

Strainer .......................................................................................................

Valve ..............................................................................................................

Kit-Seal Valve .............................................................................................

Solenoid .........................................................................................................

Restrictor ........................................................................................................

Tank ...............................................................................................................

O-Ring ........................................................................................................

Plug (Filter) .................................................................................................

Clamp Assembly ........................................................................................

Fitting ..............................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

5-7

UNIT CODE A419 NORTH AMERICA

06/2014

NOTES

5-8

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A419 NORTH AMERICA

06/2014

6

OPTIONS

06/2014

UNIT CODE A419 NORTH AMERICA

SECTION 6 OPTIONS DESCRIPTION

PAGE

AUDIBLE ALARM ............................................................................................................................................

CONVENIENCE TRAY BOLT-ON ....................................................................................................................................................

MAGNET MOUNT .......................................................................................................................................

SPEED REDUCTION ......................................................................................................................................

TOW SWITCH .................................................................................................................................................

6-4

©2014 HYSTER COMPANY

6-1

See Service Manual for service procedures.

6-2 6-3 6-5 6-6

UNIT CODE A419 NORTH AMERICA

06/2014

CONVENIENCE TRAY (FIGURE 6-1) BOLT-ON

ITEM 1 2

6-2

PART NO.

DESCRIPTION

QTY

1384659 4078572

Capscrew ............................................................................................................

Nut ......................................................................................................................

See Service Manual for service procedures.

4 4

©2014 HYSTER COMPANY

UNIT CODE A419 NORTH AMERICA

06/2014

CONVENIENCE TRAY (FIGURE 6-2) MAGNET MOUNT

ITEM 1 2 3 4

PART NO.

DESCRIPTION

1463910 4078570 2028137 4078572

Capscrew ............................................................................................................

Nut ......................................................................................................................

Capscrew ............................................................................................................

Nut ......................................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

4 4 4 4

6-3

UNIT CODE A419 NORTH AMERICA

06/2014

AUDIBLE ALARM (FIGURE 6-3)

ITEM 1 2 3 4

6-4

PART NO.

DESCRIPTION

QTY

2064929 4080211 1527877 1514429

Back-Up Alarm (82-102 dbA) ..............................................................................

Bracket ................................................................................................................

Capscrew ............................................................................................................

Nut ......................................................................................................................

See Service Manual for service procedures.

1 1 2 2

©2014 HYSTER COMPANY

UNIT CODE A419 NORTH AMERICA

06/2014

SPEED REDUCTION (FIGURE 6-4)

ITEM 1 2 3 4 5 6

PART NO.

DESCRIPTION

4068827 1527880 1502543 4068828 4629425 1527880

Bracket (Proximity Target) ..................................................................................

Capscrew ............................................................................................................

Nut (Flange) ........................................................................................................

Bracket (Sensor Mounting) .................................................................................

Sensor (Proximity Steer Reduction) ...................................................................

Capscrew ............................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 2 2 1 1 2

6-5

UNIT CODE A419 NORTH AMERICA

06/2014

TOW SWITCH (FIGURE 6-5)

ITEM 1 2 3 4 5 6 7

PART NO. 4072652 4072651 296492 320152 292665 2304649 4629361 ..... a 4072998

DESCRIPTION

QTY

Switch Assy (Tow) ..............................................................................................

Bracket ...........................................................................................................

Screw .............................................................................................................

Washer ...........................................................................................................

Nut ..................................................................................................................

Relay (24 Volt) ................................................................................................

Switch .............................................................................................................

Wire Harness (Brake Override Switch) ..........................................................

Label (Tow Switch) .........................................................................................

1 1 2 2 2 1 1 1 1

FOOTNOTES: a

6-6

Not Illustrated

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A419 NORTH AMERICA

06/2014

7

NUMERICAL INDEX

UNIT CODE A419 NORTH AMERICA

06/2014

SECTION 7 NUMERICAL INDEX PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

16482 39373 96730 114312

5-3 5-4 3-3 2-11 2-12 2-15 2-13 2-14 2-3 2-15 2-11 2-3 2-11 2-15 5-3 2-3 2-7 2-15 1-14 1-15 1-16 6-6 2-3 2-4 1-13 1-5 2-3 3-5 1-5 2-11 6-6 4-3 3-5 6-6 2-11 1-2 1-2 2-12 2-4 2-4 2-4 2-3 2-4 2-4 2-4 2-4 1-9 2-15 2-15

1306270

2-7 2-7 2-7 2-7 2-7 2-7 2-7 2-7 2-7 2-11 3-3 1-14 1-15 1-16 1-20 1-21 1-22 2-7 2-4 1-14 1-15 1-16 6-2 2-7 3-3 1-5 1-13 2-11 2-7 2-8 2-5 2-5 2-7 2-8 2-8 2-8 2-8 2-5 2-7 2-8 2-5 2-8 2-8 2-5 2-8 2-8 2-11 3-3 6-3

1466595 1466602 1466604 1466605 1466606 1466607 1467779 1484377

3-5 3-5 3-5 3-5 3-5 3-5 3-5 2-5 2-7 2-8 2-8 2-5 2-7 2-5 2-7 2-3 2-8 2-8 3-5 1-9 3-5 1-2 1-9 2-3 2-3 2-12 2-13 2-14 2-15 6-5 5-7 2-11 2-12 2-15 3-3 2-8 2-8 2-3 6-4 6-4 5-3 3-3 6-5 6-5 2-15 1-9 2-12 3-5 2-8

1532664 1534660 1541988

2-8 1-9 2-5 2-8 2-8 2-5 2-8 2-8 2-8 2-7 2-8 2-7 2-8 2-8 3-3 5-3 3-5 3-3 3-3 2-3 5-4 5-4 5-4 5-4 1-10 3-5 2-3 2-8 2-8 2-8 4-3 5-7 5-7 5-7 3-5 3-5 2-3 2-3 2-3 6-3 2-11 2-11 2-11 2-11 2-7 2-7 2-7 2-7 3-3

136687 137852 194362 197067 203689 222399 239503 252293 288835 292655 292665 292668 292669 293630 293658 293744 293761 296027 296159 296492 302456 320152 320156 369242 375629 378547 379522 379524 383931 383984 383985 384398 389688 1151482 1195971

4 11 16 7 21 19 21 16

1322393 1324577 1324996 1346863

4 6 2 6 6 6 4 8 2 8 7 22

1369409 1374238 1384659

1402891 1450356 1460477 1462762

12 2 10 15 3 11 6 7 5 1 2 7 12 5 4 3 10

©2014 HYSTER COMPANY

1463140

1463141 1463180 1463191 1463910

5 6 9 10 11 12 15 16 8 7 19 3 3 3 2 2 2 4 6 5 5 5 1 7 4 3 8 3 30 1 3 17 19 21 22 23 2 18 27 3 22 23 3 22 23 2 12 1

1484397 1484557 1484558 1486162 1493462 1493464 1498102 1498264 1499660 1502543

1506131 1506738

1508206 1508211 1514429 1527877 1527879 1527880 1528482 1529043 1531001 1531075 1532219

See Service Manual for service procedures.

13 26 24 25 9 6 1 1 18 26 29 2 18 2 18 1 33 33 10 9 16 4 4 10 24 6 3 3 3 3 13 3 8 6 13 25 24 16 4 3 6 17 2 6 2 11 9 11 20

1541989 1541991 1541992 1561559 1561755 1566117 1567539 1569917 1581352 1581739 1582442 1584077 1584078 1584080 1584112 1586430 1594131 1594442 1597773 1597839 1603253 1603821 1603825 1603826 1652960 1660875 1670032 1706781 1707683 2028137 2033556 2033584 2033694 2033695 2034890 2035276 2039858

29 17 1 21 26 1 21 27 27 17 19 17 19 29 2 7 10 5 18 25 5 2 4 1 5 12 5 29 24 25 13 1 3 3 18 2 23 4 11 3 14 15 16 13 8 13 14 1 6 7-1

UNIT CODE A419 NORTH AMERICA

06/2014

NUMERICAL INDEX (continued) PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

2041789 2042675 2043556 2045501 2045998 2046058 2047199

1-9 2-3 3-5 3-5 1-10 1-12 1-5 1-7 1-5 1-7 1-5 1-7 1-5 1-7 2-7 2-7 2-5 2-8 2-7 2-3 2-7 2-5 2-8 2-8 2-8 2-15 1-10 6-4 2-11 2-12 5-3 5-4 5-4 5-4 5-4 5-4 1-9 2-12 5-3 3-5 2-11 1-5 1-7 1-9 3-5 2-7 2-8 2-3 2-11 6-6 1-9 2-8

2305757 2307400 2309579

4-3 1-9 2-5 2-7 2-7 2-8 5-4 5-4 3-5 1-5 5-3 2-15 3-3 1-5 1-7 1-5 1-7 1-5 1-7 1-5 1-7 3-5 3-5 3-5 3-5 3-5 4-3 1-5 1-5 1-5 2-11 4-3 4-3 3-3 4-3 4-3 4-3 4-3 4-3 3-3 4-3 3-3 1-2 1-9 2-3 1-10 1-9 1-9 5-7 5-7 5-7 5-7

4035756 4035757 4035758 4035775 4035776 4035777 4035783 4035784 4035785 4035787 4035851

5-7 5-7 5-7 5-7 5-7 5-7 5-7 5-7 5-7 5-7 1-17 1-18 1-19 3-3 3-5 3-5 1-2 1-2 4-3 4-3 2-3 2-3 2-11 2-11 2-11 2-11 1-10 1-10 1-18 1-17 1-19 4-3 4-3 4-3 4-3 1-13 3-3 2-13 2-14 2-15 3-5 3-5 3-5 2-11 1-9 4-3 4-3 4-3 1-9 4-3 1-20 1-21

4068351 4068827 4068828 4068884 4068918 4069871 4070877 4072651 4072652 4072998 4073024 4073083 4073944 4073945 4073946 4073947 4073948 4074822 4074919 4077399 4077400 4077401 4077402 4077404 4077405 4077406 4077407 4077451 4077452 4077453 4077454 4077535 4078160 4078161 4078162 4078175 4078282 4078283 4078360 4078361 4078362 4078432 4078433 4078570 4078572

1-22 6-5 6-5 4-3 3-3 2-12 4-3 6-6 6-6 6-6 3-3 2-12 1-3 1-3 1-3 1-3 1-3 2-11 2-11 1-11 1-11 1-11 1-11 1-12 1-12 1-12 1-12 1-10 1-10 1-10 1-10 1-9 4-3 4-3 4-3 1-2 1-10 1-10 1-10 1-10 1-10 4-3 4-3 6-3 1-14 1-15 1-16 1-20 1-21 1-22 6-2 6-3

2047200 2047201 2047202 2048832 2048833 2048835 2051870 2056243 2058418 2059812 2060555 2062875 2063780 2064929 2070735 2071260 2074624 2076498 2076499 2076501 2076502 2092244 2094092 2094732 2097314 2098438 2099287 2099552 2111838 2302852 2303104 2303702 2304649 2305689 2305754 7-2

15 2 10 3 2 5 19 15 19 15 20 16 21 17 13 14 4 28 4 13 1 4 28 24 25 5 4 1 9 7 1 10 9 6 8 16 4 3 17 18 9 8 19 23 13 28 15 17 5 12 32

2310576 2792464 2798721 4005162 4006485 4006514 4009809 4010119 4010120 4010126 4010127 4011993 4011997 4013193 4013194 4013196 4015768 4024051 4024052 4024053 4025296 4028402 4028403 4028840 4028848 4028849 4028850 4028851 4030424 4031901 4033024 4033465 4033847 4034008 4035751 4035752 4035754 4035755

9 8 4 4 14 31 3 7 23 8 4 8 14 12 12 13 15 11 17 19 10 8 14 7 21 8 16 10 1 10 3 3 10 5 1 7 6 12 15 2 14 5 3 9 7 13 1 2 4 5 10

4036439 4036440 4037293 4037294 4046882 4046883 4047541 4053097 4054155 4054156 4054157 4054162 4054166 4054168 4054180 4054181 4054185 4055308 4055309 4055310 4055311 4055577 4062322 4062450 4062595 4064280 4064282 4064283 4066933 4067020 4067201 4067214 4067215 4067625 4068058 4068349 4068350

See Service Manual for service procedures.

11 12 6 7 7 8 8 8 9 14 3 3 3 3 10 10 2 3 4 4 13 14 5 14 15 16 1 1 1 1 1 4 4 4 4 1 7 2 2 1 19 1 5 4 4 4 14 3 1 1

1 1 4 4 11 2 4 1 20 1 1 2 3 4 5 4 4

1 1 1 1 2 4 4 4 1 1 1 1 1 1 3 3 2 4 4 4 3 3 3 2 4

©2014 HYSTER COMPANY

UNIT CODE A419 NORTH AMERICA

06/2014

NUMERICAL INDEX (continued) PART NO.

PAGE ITEM

4078584 4078585 4078586 4078633 4078634 4078635 4078643

1-14 1-15 1-16 1-14 1-15 1-16 1-14 1-15 1-16 1-14 1-15 1-16 1-7 1-9 1-9 1-7 1-7 1-7 6-4 1-11

4078644 4079004 4079951 4079952 4080068 4080069 4080072 4080211 4081632

©2014 HYSTER COMPANY

1 1 1 1 1 1 2 2 2 2 2 2 7 6 4 6 7 2 4

PART NO.

4081633 4081634 4081635 4081636 4081637 4081638 4081639 4081687 4081688 4081700 4091057 4102388 4603400 4612314 4613260

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

1-12 1-11 1-11 1-11 1-12 1-11 1-11 1-12 1-12 1-12 1-12 1-11 1-12 1-9 1-10 5-4 5-3 5-7 5-3

4626389 4626438 4626898

2-3 2-3 1-3 1-10 3-3 3-5 3-3 3-5 1-17 1-18 1-19 2-11 6-6 2-15 2-15 3-3 6-5 2-3 2-3

4629447 4629448 4629449 4629451 4629452 4629453 4629454 4629455 4629456 4629545 4629558 4629559 4629560 4629561 4629562 4629563 4630092 4632119 4632708

2-3 2-3 2-3 2-13 2-13 2-13 2-13 2-13 2-13 2-12 2-14 2-14 2-14 2-14 2-14 2-14 2-5 1-9 2-7

4 2 3 1 1 3 3 2 3 3 3 3 3 14 3

4628216 4628367 4628405

4629361 4629400 4629401 4629425

2 5

4629445 4629446

See Service Manual for service procedures.

3 17 6 1 1 2 2 2 6 6 9 5 18 21

22 19 20 1 1 1 1 1 1 3 1 1 1 1 1 1 18

7-3

UNIT CODE A419 NORTH AMERICA

06/2014

NUMERICAL INDEX (continued) NOTES

7-4

See Service Manual for service procedures.

©2014 HYSTER COMPANY