Hyster W25ZA2-W30ZA2 (B495) Parts Manual - PDF DOWNLOAD

W25ZA2-W30ZA2 (B495)

1692612 01/2014

©2013 HYSTER COMPANY

UNIT CODE B495 NORTH AMERICA

01/2014

SECTIONS 1

FRAME/DRIVE UNIT

2

ELECTRICAL SYSTEM

3

STEER HANDLE/BRAKE SYSTEM

4

LOAD WHEEL

5

HYDRAULIC SYSTEM

6

MAST-TWO STAGE LIMITED FREE-LIFT

7

MAST-THREE STAGE FULL FREE-LIFT

8

CARRIAGE

9

OPTIONS

10

FIELD CONVERSION KITS

11

NUMERICAL INDEX

This Parts Manual is divided into 11 major sections which are listed above. Quick reference to these sections can be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages to the corresponding tab.

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UNIT CODE B495 NORTH AMERICA

TABLE OF CONTENTS DESCRIPTION

PAGE

A ALARM AND STROBE LIGHT ASSEMBLIES ................................................................................................

9-2

B BASE ARM ......................................................................................................................................................

BATTERY CONNECTOR ASSEMBLY ...........................................................................................................

BATTERY SPACERS ......................................................................................................................................

1-2 2-2 2-3

C CARRIAGE ASSEMBLY .................................................................................................................................

8-2 CHAINS, PINS, SHEAVES, AND ANCHORS .................................................................................................

6-2 CONTROL PANEL ASSEMBLY B495 ............................................................................................................................................................

2-4 COVERS ......................................................................................................................................................... 1-12 7-4 CYLINDER INSTALLATION ............................................................................................................................

D DRIVE MOTOR 1-3 24 VOLT ......................................................................................................................................................

DRIVE WHEEL AND TIRE ASSEMBLIES ...................................................................................................... 1-14 E ELECTRICAL ASSEMBLY ..............................................................................................................................

2-6

F FLOODED BATTERY POWER PACK ............................................................................................................

FORKS ............................................................................................................................................................

FREE-LIFT CYLINDER ASSEMBLY ...............................................................................................................

2-8 1-8 7-6

H HANDLE UPGRADE KIT ................................................................................................................................. 10-2 HEADER HOSE SIDESHIFT ONLY .......................................................................................................................................

6-4 HEADER HOSES ............................................................................................................................................

7-8 HYDRAULIC POWER UNIT ASSEMBLY .......................................................................................................

5-2 WITH SIDESHIFT .......................................................................................................................................

5-4 HYDRAULIC POWER UNIT INSTALLATION .................................................................................................

5-6 I INDUSTRIAL BATTERY ASSEMBLY ............................................................................................................. 2-10 L LABELS AND MANUALS ................................................................................................................................ 1-10 LOAD BACKREST .......................................................................................................................................... 1-16 LOAD WHEEL SINGLE .......................................................................................................................................................

4-2 M MAIN LIFT CYLINDER ASSEMBLY ................................................................................................................

6-6 MAIN LIFT CYLINDER INSTALLATION .........................................................................................................

6-8 MAST ASSEMBLY .......................................................................................................................................... 6-10 ©2013 HYSTER COMPANY

See Service Manual for service procedures.

i

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TABLE OF CONTENTS (continued) DESCRIPTION

PAGE

MAST HOSE CONNECTIONS ........................................................................................................................

MASTER DRIVE UNIT ASSEMBLY ................................................................................................................

5-8 1-4

O OPERATOR GUARD ...................................................................................................................................... 1-18 T TILLER HANDLE ARM ASSEMBLY COMPOSITE TILLER HEAD .......................................................................................................................

METAL TILLER HEAD ................................................................................................................................

TILLER HEAD ASSEMBLY COMPOSITE ...............................................................................................................................................

METAL ........................................................................................................................................................

W WIRE HARNESS DIODE, BRAKE JUMPER ...........................................................................................................................

MAIN ...........................................................................................................................................................

MASTER DRIVE UNIT ................................................................................................................................

SONALERT ALARM ....................................................................................................................................

ii

See Service Manual for service procedures.

3-2 3-6 3-4 3-8

2-17 2-12 2-14 2-16

©2013 HYSTER COMPANY

UNIT CODE B495 NORTH AMERICA

01/2014

ABBREVIATIONS QUICK REFERENCE SHEET Listed below are abbreviations used in parts manuals to denote the following expressions: spacer TERM

DEFINITION

TERM

DEFINITION

Amp

Amperes

FRE

Freezer Environment

AR

As Required

in.

inches

BDI

Battery Discharge Indicators

LPG

Liquefied Petroleum Gas

BWI

Brush Wear Indicator

MAP

Manifold Absolute Pressure

CE

Communicator End

mm

millimeters

CRE

Corrosive Environment

MSTS

Microprocessor Spark Timing System

D/B

Date Break

NPT

National Pipe Threads

dbA

Decibel "A" Scale

O/S

Oversize

DE

Drive End

PTO

Power Take Off

ECH

Empty Container Handler

RPM

Revolutions per Minute

ECH-3

Empty Container Handler - 3 High Stacking

S/N

Serial Number

TMM

Truck Management Module

ECH-4

Empty Container Handler - 4 High Stacking

UL Type D

Diesel-Powered Safety Rating

ECH-5

Empty Container Handler - 5 High Stacking

UL Type DS

Diesel-Powered Safety Rating

UL Type E

Battery-Powered Safety Rating

ECH-6

Empty Container Handler - 6 High Stacking

UL Type EE

Battery-Powered Safety Rating

UL Type ES

Battery-Powered Safety Rating

ECH-7

Empty Container Handler - 7 High Stacking

UL Type G

Gasoline-Powered Safety Rating

UL Type GS

Gasoline-Powered Safety Rating

ECM

Electronic Control Module

UL Type LP

Gas-Powered Safety Rating

ECN

Engineering Change Notice

UL Type LPS

LP Gas-Powered Safety Rating

EEPROM

Electrically Erasable Programmable Read Only Memory

U/S

Undersize

EPA

US Environmental Protection Agency

UL

Underwriters Laboratory

EPROM

Electrically Programmable Read Only Memory

V

Volts

©2013 HYSTER COMPANY

See Service Manual for service procedures.

iii

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HOW TO USE THE ILLUSTRATED PARTS MANUAL This parts manual describes and illustrates assemblies, subassemblies, and detail parts needed for service replacement.

iv

The different constructions are indicated by keys and footnotes. The callouts correspond to descriptions found on the next page.

See Service Manual for service procedures.

©2013 HYSTER COMPANY

01/2014

UNIT CODE B495 NORTH AMERICA

HOW TO FIND THE DESIRED PART NUMBER

1.

2.

3.

4.

5.

WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN: Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.

Turn to the section you chose. Use the Section Table of Contents to determine the assembly which would normally contain the part required.

Then locate the part on the assembly breakdown page.

WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN: Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).

Locate the assembly the required part is used on and turn to the page indicated for that assembly.

Then locate the part on the assembly breakdown page.

WHEN THE PART NUMBER IS KNOWN: Use the Numerical Index (Page 11-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.

GENERAL:

6.

The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.

Parts Supersession Information. Part numbers that have this history will be displayed in the parts list in the order that they were superseded (from oldest to newest). The superseded part numbers will be shown with a line through them.

Five periods in the PART NO. column (. . . . .) indicate that the part is either Not Serviced Separately or there is a reference to another figure.

A figure reference is denoted by a pointing hand followed by a figure number in the DESCRIPTION column (FFigure 10)

7.

8.

Keys are used to show two or more similar assemblies, RH and LH assembly parts, etc.

Select the appropriate key, "A", "B", "C", "D", or "E" and the corresponding quantity column to find the required parts. Two periods in the QTY column (..) indicate that the part is not used for that assembly.

Indented descriptions under the DESCRIPTION column are used to indicate assemblies and

©2013 HYSTER COMPANY

subparts of assemblies. In the example on the previous page, BEARING CAP (Item 2) is a subpart of the major assembly CASE. 9. Quantities shown are for one assembly. The quantities of the subpart BEARING CAP are indicated as two and two. This means two per CASE assembly.

10. Serial number breaks identify the most current parts information and are shown as follows: → S/N D001H2628 Indicates last serial number affected.

S/N D001H2629 → Indicates the first serial number affected.

S/N D001H1553 ↔ S/N D001H3291 Indicates a range of serial numbers affected.

ECN numbers for pending serial numbers are shown to allow for the inclusion of the most current parts information and are identified as follows: → S/N Pending Per ECN 63243 Indicates a pending serial number for last unit affected.

S/N Pending Per ECN 63243 → Indicates a pending serial number for first unit affected.

Date breaks are used to indicate when a change occurred but a subsequent serial number break was not recorded. This is an arbitrary date usually based on the ECN release and are identified as follows: → D/B 3/00 Indicates that a change occurred sometime within that month for the item affected.

D/B 3/00 → Indicates that a change occurred sometime within that month for the item affected.

D/B 3/00 ↔ D/B 4/00 Indicates a range of production dates of the item affected.

Contact your local dealer for Hyster lift trucks for serial number information for items with a ECN or a date break.

ORDERING PARTS: When ordering replacement parts, give the unit serial number, part number, name of part and quantity required.

For any further information on parts, service, or ordering, consult your local dealer for Hyster lift trucks.

See Service Manual for service procedures.

v

UNIT CODE B495 NORTH AMERICA

01/2014

IDENTIFICATION OF TRUCK SERIAL NUMBERS

(1) and (2)

The first letter and three numbers indicate the truck unit code.

(3)

The second letter indicates the plant of manufacture.

(4)

The four or five digit number indicates the production sequence number of the truck.

(5)

The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.

The letters "I", "O", and "Q" will not be used.

For pending serial numbers contact your local dealer for Hyster lift trucks.

Parts referred to in this book as right or left hand parts are in accordance with the illustration above.

vi

See Service Manual for service procedures.

©2013 HYSTER COMPANY

01/2014

UNIT CODE B495 NORTH AMERICA

PUBLICATIONS Every new lift truck is provided with an OPERATING MANUAL. This manual has information that the operator must know for inspection and operation of the lift truck.

SERVICE MAINTENANCE MANUALS, which provide service and overhaul procedures, and PARTS

MANUALS with complete replacement part identification, are available at a nominal fee from your Hyster dealer to assist users in effectively maintaining Hyster lift trucks in a safe, useful condition. See the list below for information on ordering specific publications for this model lift truck.

PUBLICATION

HYSTER PART NUMBER

Operating Manual........................................................................................................................ 1506716 Service Manual (Complete)......................................................................................................... 1692596 Parts Manual............................................................................................................................... 1692612

©2013 HYSTER COMPANY

See Service Manual for service procedures.

vii

UNIT CODE B495 NORTH AMERICA

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NOTES

viii

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE B495 NORTH AMERICA

01/2014

1

FRAME/DRIVE UNIT

01/2014

UNIT CODE B495 NORTH AMERICA

SECTION 1 FRAME/DRIVE UNIT DESCRIPTION

PAGE

BASE ARM ......................................................................................................................................................

COVERS .........................................................................................................................................................

DRIVE MOTOR 24 VOLT ......................................................................................................................................................

DRIVE WHEEL AND TIRE ASSEMBLIES ......................................................................................................

FORKS ............................................................................................................................................................

LABELS AND MANUALS ................................................................................................................................

LOAD BACKREST ..........................................................................................................................................

MASTER DRIVE UNIT ASSEMBLY ................................................................................................................

OPERATOR GUARD ......................................................................................................................................

©2013 HYSTER COMPANY

See Service Manual for service procedures.

1-2 1-12 1-3 1-14 1-8 1-10 1-16 1-4 1-18

1-1

UNIT CODE B495 NORTH AMERICA

01/2014

BASE ARM (FIGURE 1-1)

ITEM 1 2 3 4 5

1-2

PART NO.

DESCRIPTION

QTY

2105996 2105997 293690 292685 296426

Base Arm (LH) ....................................................................................................

Base Arm (RH) ...................................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Washer ...............................................................................................................

See Service Manual for service procedures.

1 1 6 6 6

©2013 HYSTER COMPANY

UNIT CODE B495 NORTH AMERICA

01/2014

DRIVE MOTOR (FIGURE 1-2) 24 VOLT

ITEM 1 2 3 4 5 6 7 8

PART NO.

DESCRIPTION

2049316 1506788 1506789 1480366 1480367 1506790 1506791 1506792 1506793

Traction Motor .....................................................................................................

Bracket ...........................................................................................................

Armature .........................................................................................................

Bearing ...........................................................................................................

Bolt .................................................................................................................

Stator ..............................................................................................................

Brush and Spring ............................................................................................

End Head .......................................................................................................

Ring ................................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 1 1 1 1

1-3

UNIT CODE B495 NORTH AMERICA

01/2014

MASTER DRIVE UNIT ASSEMBLY (FIGURE 1-3)

1-4

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE B495 NORTH AMERICA

01/2014

MASTER DRIVE UNIT ASSEMBLY ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 16 16 17 18 19 20 21 21 22 23 24 25 26 26 27 28 28 29 30 31 32 33 34 34 34 35 36 37 38 39 40 41 42

PART NO.

DESCRIPTION

2100248 136681 292681 222709 2052113 2051304 1507279 296359 2306994 2059341 2059342 128450 296002 2048043 296011 2046003 .....

2049428 2310849 2051303 2049316 2304321 163971 174230 2304950 43685 2791987 43203 2310041 2106896 2307278 2309203 2106897 2106898 39382 2106641 2044976 2307321 1507273 1507275 1507274 1465801 1375474 2048081 2050732 2050733 2040833 .....

2059899 316835

Driver (Master Drive Unit) ...................................................................................

Capscrew .......................................................................................................

Lockwasher ....................................................................................................

Pin ..................................................................................................................

Cover ..............................................................................................................

Fitting ..............................................................................................................

Capscrew .......................................................................................................

Washer ...........................................................................................................

Gear ...............................................................................................................

Spacer -Oil Flinger .........................................................................................

Spacer ............................................................................................................

Ball Bearing ....................................................................................................

Capscrew .......................................................................................................

Spindle ...........................................................................................................

Capscrew .......................................................................................................

Brake Assembly .............................................................................................

Stator ..........................................................................................................

Hub .............................................................................................................

Woodruff Key ..................................................................................................

Key .................................................................................................................

Traction Motor (FFigure 1-2).........................................................................

Drive Axle .......................................................................................................

Bearing Cup ...................................................................................................

Bearing Cone .................................................................................................

Drive Gear ......................................................................................................

Locknut ...........................................................................................................

Bushing ..........................................................................................................

Ball Bearing ....................................................................................................

Gear and Pinion .............................................................................................

Gear ...........................................................................................................

Pinion Gear ................................................................................................

Gear and Pinion .............................................................................................

Gear ...........................................................................................................

Pinion .........................................................................................................

O-Ring ............................................................................................................

Wire Harness (Main) (FFigure 2-8)....................................................................

Boot ................................................................................................................

Sleeve .................................................................................................................

Bearing Set .........................................................................................................

Bearing Cup ...................................................................................................

Bearing Cone .................................................................................................

1 8 8 2 1 1 2 3 1 1 1 1 1 1 8 1 1 1 1 1 1 1 2 2 1 1 2 4 1 1 1 1 1 1 1 1 4 1 1 1 1

Bearing ...............................................................................................................

Seal .....................................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Grease Fitting .....................................................................................................

Drive Unit Support ..............................................................................................

Seal .....................................................................................................................

Nut ......................................................................................................................

1 1 1 1 1 1 1 1

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1-5

UNIT CODE B495 NORTH AMERICA

01/2014

MASTER DRIVE UNIT ASSEMBLY ITEM 43

1-6

PART NO.

DESCRIPTION

QTY

296419

Washer ...............................................................................................................

See Service Manual for service procedures.

1

©2013 HYSTER COMPANY

01/2014

UNIT CODE B495 NORTH AMERICA

NOTES

©2013 HYSTER COMPANY

See Service Manual for service procedures.

1-7

UNIT CODE B495 NORTH AMERICA

01/2014

FORKS (FIGURE 1-4)

1-8

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE B495 NORTH AMERICA

01/2014

FORKS ITEM 1 1 1 1 2 3 4 5

PART NO.

DESCRIPTION

384211 384213 1334304 384214 1523732 1523733 1500782 1523734

Fork (36 in.) ........................................................................................................

Fork (42 in.) ........................................................................................................

Fork (42 in.) (Heavy-Duty) ..................................................................................

Fork (48 in.) ........................................................................................................

Knob ...............................................................................................................

Pin ..................................................................................................................

Spring .............................................................................................................

Pin ..................................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

2 2 2 2 1 1 1 1

1-9

UNIT CODE B495 NORTH AMERICA

01/2014

LABELS AND MANUALS (FIGURE 1-5)

1-10

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE B495 NORTH AMERICA

01/2014

LABELS AND MANUALS ITEM

PART NO.

DESCRIPTION

QTY

1 2 3 4 5 6 7 8 9 9

2308468 2053653 1529045 1495277 .....

389688 2307400 1529043 2044484 2050774

10 11

1684597 2034124 a 2055918 a 1498313

Label (Fork Warning) ..........................................................................................

Label (Warning and Instruction) ..........................................................................

Label (Hyster) .....................................................................................................

U.L. Plate (Type E) .............................................................................................

Nameplate (Contact your dealer) ........................................................................

Nameplate Cover ................................................................................................

Rivet ....................................................................................................................

Label (Hyster) .....................................................................................................

Label (Battery Discharge Notice - Flooded Battery) (Flooded Battery) ..............

Label (Battery Discharge Notice - Maintenance-Free Battery) (MaintenanceFree Battery) .......................................................................................................

Operator Manual .................................................................................................

Label (Mast Warning) .........................................................................................

Label (Manual Lowering) ....................................................................................

Label (Dash) .......................................................................................................

2 1 2 1 1 1 4 2 1 1 1 1 1 1

FOOTNOTES: a

Not Illustrated

©2013 HYSTER COMPANY

See Service Manual for service procedures.

1-11

UNIT CODE B495 NORTH AMERICA

01/2014

COVERS (FIGURE 1-6)

1-12

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE B495 NORTH AMERICA

01/2014

COVERS ITEM 1 2 3 3 4 4 5 6 7 8 9 10 11 12 13 14 15 16 17

PART NO.

DESCRIPTION

1485654 1672227 1537410 4038201 1537409 4038199 296203 335989 335991 2040664 2071260 375629 320157 320156 296359 136687 176640 296360 239503

Cover (Upper) .....................................................................................................

Cover (Lower) .....................................................................................................

Motor Cover (LH) (Part may be labeled as RH) ..................................................

Motor Cover (LH) (Part may be labeled as RH) (Alternate Part) ........................

Motor Cover (RH) (Part may be labeled as LH) ..................................................

Motor Cover (RH) (Part may be labeled as LH) (Alternate Part) ........................

Capscrew ............................................................................................................

Information Case ................................................................................................

Cover (Information Case) ...................................................................................

Rivet ....................................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Washer ...............................................................................................................

Washer ...............................................................................................................

Washer ...............................................................................................................

Nut ......................................................................................................................

Bolt ......................................................................................................................

Washer ...............................................................................................................

Nut ......................................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 1 4 1 1 4 2 2 2 2 2 2 4 4 4

1-13

UNIT CODE B495 NORTH AMERICA

01/2014

DRIVE WHEEL AND TIRE ASSEMBLIES (FIGURE 1-7)

ITEM 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 3 4 4 5 6 7 1-14

PART NO.

DESCRIPTION

QTY

2045107 4604178 2045112 4604179 2082237 4604180 2082485 2086274 4604181 2094227 2086275 4604182 2094229 2088701 4604183 2054408 2082486 4604699 16820 15135 221771 2038652 296168 320157

Wheel and Tire (Rubber) ....................................................................................

Drive Tire Assy (Rubber) (Alternate Part) ...........................................................

Wheel and Tire (Poly) .........................................................................................

Drive Tire Assy (Poly) (Alternate Part) ................................................................

Wheel and Tire (Black Compound) .....................................................................

Wheel And Tire (Black Compound) (Alternate Part) ...........................................

Tire (Black Compound) ..................................................................................

Wheel and Tire (Brown Poly) ..............................................................................

Wheel And Tire (Brown Poly) (Alternate Part) ....................................................

Tire (Brown Poly) ............................................................................................

Wheel and Tire (Rubber, Non-Marking) ..............................................................

Wheel And Tire (Rubber, Non-Marking) (Alternate Part) ....................................

Tire (Rubber, Non-Marking) ...........................................................................

Wheel and Tire (Brown Siped Poly) ....................................................................

Wheel And Tire (Brown Siped Poly) (Alternate Part) ..........................................

Tire (Brown Siped Poly) .................................................................................

Wheel Rim (9 x 5 Only) ..................................................................................

Rim (9 x 5 Only) (Alternate Part) ....................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Washer (Alternate Part) ..................................................................................

Static Strap .........................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

See Service Manual for service procedures.

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 5 5 5 1 1 1

©2013 HYSTER COMPANY

UNIT CODE B495 NORTH AMERICA

01/2014

ITEM 8

PART NO.

DESCRIPTION

239503

Nut ......................................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1

1-15

UNIT CODE B495 NORTH AMERICA

01/2014

LOAD BACKREST (FIGURE 1-8)

1-16

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE B495 NORTH AMERICA

01/2014

LOAD BACKREST ITEM 1 2 3 4

PART NO. 2102936 1353533 292683 296423 a 292656

DESCRIPTION

QTY

Load Backrest .....................................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Washer ...............................................................................................................

Nut ......................................................................................................................

1 4 4 4 4

FOOTNOTES: a

Not Illustrated

©2013 HYSTER COMPANY

See Service Manual for service procedures.

1-17

UNIT CODE B495 NORTH AMERICA

01/2014

OPERATOR GUARD (FIGURE 1-9)

KEY: A: Two Stage Mast B: Three Stage Mast ITEM 1 1 1 1 1 1 2 3 4

PART NO. 2310031 2056851 2310164 2056850 2304302 2304456 a 15155 a 18496 a 18515

QTY A B

DESCRIPTION Guard (72 in.) .............................................................................................

Guard (77 in.) .............................................................................................

Guard (83 in.) .............................................................................................

Guard (72 in.) .............................................................................................

Guard (77 in.) .............................................................................................

Guard (83 in.) .............................................................................................

Lockwasher ................................................................................................

Capscrew ...................................................................................................

Washer .......................................................................................................

1 1 1 .. .. ..

4 4 4

.. .. ..

1 1 1 4 4 4

FOOTNOTES: a

83 in. Three Stage Masts Require Quantity of 6

1-18

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE B495 NORTH AMERICA

01/2014

2

ELECTRICAL SYSTEM

01/2014

UNIT CODE B495 NORTH AMERICA

SECTION 2 ELECTRICAL SYSTEM DESCRIPTION

PAGE

BATTERY CONNECTOR ASSEMBLY ...........................................................................................................

BATTERY SPACERS ......................................................................................................................................

CONTROL PANEL ASSEMBLY B495 ............................................................................................................................................................

ELECTRICAL ASSEMBLY ..............................................................................................................................

FLOODED BATTERY POWER PACK ............................................................................................................

INDUSTRIAL BATTERY ASSEMBLY .............................................................................................................

WIRE HARNESS DIODE, BRAKE JUMPER ...........................................................................................................................

MAIN ...........................................................................................................................................................

MASTER DRIVE UNIT ................................................................................................................................

SONALERT ALARM ....................................................................................................................................

©2013 HYSTER COMPANY

See Service Manual for service procedures.

2-2 2-3 2-4 2-6 2-8 2-10 2-17 2-12 2-14 2-16

2-1

UNIT CODE B495 NORTH AMERICA

01/2014

BATTERY CONNECTOR ASSEMBLY (FIGURE 2-1)

ITEM

1 1 1 1 1 1 1 1 2 3 4 5

2-2

PART NO.

DESCRIPTION

QTY

2050771 4025621 2059313 2033553 2034890 2309579 2311669 1495080 1495081 2033556 136687 292680 2033589 296162

Battery Connector and Cable (Red) (FFigure 2-5)............................................

1 Battery Cable (Alternate Part) .............................................................................

1 Battery Connector (Red) ................................................................................

1 Sleeve ............................................................................................................

2 Connector .......................................................................................................

1 Socket ............................................................................................................

2 Wire (Red) ...................................................................................................... AR Cable-Bulk (FT) (Red)(Alternate Part) ............................................................ AR Cable-Bulk (FT) (Green) ................................................................................. AR Terminal Ring .................................................................................................

2 Nut ......................................................................................................................

2 Washer ...............................................................................................................

2 Battery Connector Pull Handle ...........................................................................

1 Capscrew ............................................................................................................

2

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE B495 NORTH AMERICA

01/2014

BATTERY SPACERS (FIGURE 2-2)

ITEM 1 2 3 4 5 6

PART NO. 2034556 15178 15158 221712 2056015 296225 a 1371287 a 2302746 a 132861

DESCRIPTION

QTY

Bracket (With Stud) .............................................................................................

Washer ...............................................................................................................

Washer ...............................................................................................................

Nut ......................................................................................................................

Plate ....................................................................................................................

Screw ..................................................................................................................

Washer ...............................................................................................................

Bumper ...............................................................................................................

Capscrew ............................................................................................................

2 2 2 2 1 2 12 2 2

FOOTNOTES: a

Not Illustrated

©2013 HYSTER COMPANY

See Service Manual for service procedures.

2-3

UNIT CODE B495 NORTH AMERICA

01/2014

CONTROL PANEL ASSEMBLY (FIGURE 2-3) B495

ITEM 1 2 3 4 5 6 7 8 9 10 11 12

PART NO. 2100282 2100275 2100276 292680 287817 2053769 320156 296157 2003096 1356217 296355 302008 1322393 a 2103476 a 2054155 a 2100281 a 2079401 a 2106453

DESCRIPTION

QTY

Control Panel ......................................................................................................

Plate ...............................................................................................................

Controller ........................................................................................................

Washer ...........................................................................................................

Capscrew .......................................................................................................

Contactor ........................................................................................................

Washer ...........................................................................................................

Capscrew .......................................................................................................

Fuse ...............................................................................................................

Fuse Block (2-Way) ........................................................................................

Washer ...........................................................................................................

Screw .............................................................................................................

Fuse (4 Amp) ..................................................................................................

Wire Harness (Main) (FFigure 2-7)...............................................................

Wire Harness (Contactor to Fuse Block) ........................................................

Cable Assy .....................................................................................................

Terminal Wire .............................................................................................

Label (Fuse-4 Amp) ........................................................................................

1 1 1 6 4 1 2 2 1 1 2 2 2 1 1 1 2 1

FOOTNOTES: a

2-4

Not Illustrated

See Service Manual for service procedures.

©2013 HYSTER COMPANY

01/2014

UNIT CODE B495 NORTH AMERICA

NOTES

©2013 HYSTER COMPANY

See Service Manual for service procedures.

2-5

UNIT CODE B495 NORTH AMERICA

01/2014

ELECTRICAL ASSEMBLY (FIGURE 2-4)

2-6

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE B495 NORTH AMERICA

01/2014

ELECTRICAL ASSEMBLY ITEM 1 2 3 4 5 6 7 8 9 10 11 12 12 12 12 12 12 12 12 12 13 14 15 16 17 17 17 17 18 18 18 18 18 21 22

PART NO. 2100282 296227 320157 292681 239503 2309839 2042675 296216 320156 292680 136687 2100371 288835 2100372 1195971 2100920 288835 2052834 2303500 2310636 287844 320156 292680 136687 2046546 a 2046545 1491654 2311797 254007 262798 4047541 4053097 2051870 a 2066432 a 2033589 a 2053860 a 2054154

DESCRIPTION

QTY

Control Panel ......................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Hose Clamp ........................................................................................................

Horn ....................................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Washer ...............................................................................................................

Nut ......................................................................................................................

Battery Connector (Red) .....................................................................................

Battery Connector (Red) ................................................................................

Battery Connector (Gray) ....................................................................................

Battery Connector (Gray) ...............................................................................

Battery Connector (Red) .....................................................................................

Battery Connector (Red) ................................................................................

Sleeve ............................................................................................................

Terminal .........................................................................................................

Terminal .........................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Washer ...............................................................................................................

Nut ......................................................................................................................

Indicator (With Wire Harness) (Kit) .....................................................................

Wire Harness ..................................................................................................

MDI .................................................................................................................

Plug (Without MDI) .............................................................................................

Ignition Switch (Key) ...........................................................................................

Key Set ...........................................................................................................

Ignition Switch (Key) (Alternate Part) ..................................................................

Key Set (Alternate Part) .................................................................................

Ignition Switch (Toggle) ......................................................................................

Wire Harness (Control Handle) (FFigure 3-2)...................................................

Battery Connector Pull Handle ...........................................................................

Cable Assy (Pump (+) ........................................................................................

Cable Assy (Pump (-) .........................................................................................

1 3 3 3 3 1 1 2 2 2 2 1 1 1 1 1 1 2 1 1 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1

FOOTNOTES: a

Not Illustrated

©2013 HYSTER COMPANY

See Service Manual for service procedures.

2-7

UNIT CODE B495 NORTH AMERICA

01/2014

FLOODED BATTERY POWER PACK (FIGURE 2-5)

2-8

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE B495 NORTH AMERICA

01/2014

FLOODED BATTERY POWER PACK ITEM

1 2 2 2 2 2 2 2 2 3 4 5 6 7 8 9 10 11 11 12 13

PART NO. 2078772 2067804 2060574 b 2102631 c 4603626 4075269 b 2102637 c 4603625 4075270 2102138 2102909 2078582 2078580 2078581 15001 376397 2033593 2070281 2078812 2050771 4025621 2306899 206916 a 2052621 a 2033579 a 2033582

DESCRIPTION

QTY

Battery Tray and Charger (120 Volt) ...................................................................

Battery Tray and Charger (230 Volt) ...................................................................

Battery Tray ....................................................................................................

Battery Charger (120 Volt) .............................................................................

Battery Charger (120 Volt) .............................................................................

Battery Charger (120 Volt) (Alternate Part) ....................................................

Battery Charger (230 Volt) .............................................................................

Battery Charger (230 Volt) .............................................................................

Battery Charger (230 Volt) (Alternate Part) ....................................................

Label ..........................................................................................................

Label ..........................................................................................................

Knob and Lanyard Assembly .........................................................................

Knob ...........................................................................................................

Lanyard ......................................................................................................

Nut ..............................................................................................................

Retainer ..........................................................................................................

Grommet ........................................................................................................

Plate (230 Volt) ...............................................................................................

Start Battery Wet (6 Volt) ....................................................................................

Battery Connector and Cable (Red) (FFigure 2-1)............................................

Battery Cable (Alternate Part) (FFigure 2-1).....................................................

Clip ......................................................................................................................

Screw ..................................................................................................................

Power Cord (Battery Charger) ............................................................................

Buckle Strapping .................................................................................................

Battery Cable ......................................................................................................

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 4 1 1 2 4 1 4 3

FOOTNOTES: a b

Not Illustrated → S/N B495N06135G

©2013 HYSTER COMPANY

c

S/N B495N01636G →

See Service Manual for service procedures.

2-9

UNIT CODE B495 NORTH AMERICA

01/2014

INDUSTRIAL BATTERY ASSEMBLY (FIGURE 2-6)

2-10

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE B495 NORTH AMERICA

01/2014

INDUSTRIAL BATTERY ASSEMBLY ITEM 1 1 2 3 4 5 6 7 8 9

PART NO. 2050772 2060612 a 16098 a 18515 a 145639 2033589 2071261 292680 320156 136687

DESCRIPTION

QTY

Battery (GNB Pallet Pro) (110VAC) ....................................................................

Battery (GNB Pallet Pro) (220VAC) ....................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Locknut ...............................................................................................................

Battery Connector Pull Handle ...........................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Washer ...............................................................................................................

Nut ......................................................................................................................

1 1 2 2 2 1 2 2 2 2

FOOTNOTES: a

Also used on Less GNB Pallet Pro

©2013 HYSTER COMPANY

See Service Manual for service procedures.

2-11

UNIT CODE B495 NORTH AMERICA

01/2014

WIRE HARNESS (FIGURE 2-7) MAIN

2-12

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE B495 NORTH AMERICA

01/2014

WIRE HARNESS MAIN ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

PART NO.

DESCRIPTION

2103476 2049391 1369409 2048593 2303328 2309579 2048838 2048835 2048834 2048836 2303345 2310576 2305754 2037552 1369424 2060609 2048837 2048833 2058418

Wire Harness ......................................................................................................

Connector .......................................................................................................

Connector (8 Way) .........................................................................................

Connector (6 Way) .........................................................................................

Connector .......................................................................................................

Socket ............................................................................................................

Insulator ..........................................................................................................

Insulator ..........................................................................................................

Insulator ..........................................................................................................

Connector Block .............................................................................................

Terminal (Ring) ...............................................................................................

Terminal .........................................................................................................

Terminal .........................................................................................................

Terminal .........................................................................................................

Terminal .........................................................................................................

Connector .......................................................................................................

Insulator ..........................................................................................................

Connector Block .............................................................................................

Connector .......................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 69 1 1 1 1 3 1 5 1 1 2 2 2 2

2-13

UNIT CODE B495 NORTH AMERICA

01/2014

WIRE HARNESS (FIGURE 2-8) MASTER DRIVE UNIT

2-14

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE B495 NORTH AMERICA

01/2014

WIRE HARNESS MASTER DRIVE UNIT ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

PART NO.

DESCRIPTION

.....

1369409 2302600 2067498 2034890 2048593 2309579 2302852 2048835 2048832 2048834 2037552 2048833 2058418 2059812 2075323 2075324

Wire Harness ......................................................................................................

Connector (8 Way) .........................................................................................

Terminal Wire .................................................................................................

Terminal .........................................................................................................

Connector .......................................................................................................

Connector (6 Way) .........................................................................................

Socket ............................................................................................................

Pin ..................................................................................................................

Insulator ..........................................................................................................

Connector Block .............................................................................................

Insulator ..........................................................................................................

Terminal .........................................................................................................

Connector Block .............................................................................................

Connector .......................................................................................................

Connector (4 Way) .........................................................................................

Terminal .........................................................................................................

Terminal .........................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 2 2 2 1 2 18 3 2 1 2 2 3 3 1 2 2

2-15

UNIT CODE B495 NORTH AMERICA

01/2014

WIRE HARNESS (FIGURE 2-9) SONALERT ALARM

ITEM

PART NO. 2105336 2303345 1369424 2302672 a 381424

1 2 3

DESCRIPTION

QTY

Wire Harness (Sonalert Alarm) ...........................................................................

Terminal (Ring) ...............................................................................................

Terminal .........................................................................................................

Strap ...............................................................................................................

Socket ............................................................................................................

1 1 3 8 8

FOOTNOTES: a

Not Illustrated

2-16

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE B495 NORTH AMERICA

01/2014

WIRE HARNESS (FIGURE 2-10) DIODE, BRAKE JUMPER

ITEM 1 2 3 4 5

PART NO.

DESCRIPTION

4070427 2033695 2302852 2034890 2309579 2309161

Wire Harness (Diode, Brake Jumper) .................................................................

Connector .......................................................................................................

Pin ..................................................................................................................

Connector .......................................................................................................

Socket ............................................................................................................

Rectifier ..........................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 2 1 2 1

2-17

UNIT CODE B495 NORTH AMERICA

01/2014

NOTES

2-18

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE B495 NORTH AMERICA

01/2014

3

STEER HANDLE/BRAKE SYSTEM

01/2014

UNIT CODE B495 NORTH AMERICA

SECTION 3 STEER HANDLE/BRAKE SYSTEM DESCRIPTION

PAGE

TILLER HANDLE ARM ASSEMBLY COMPOSITE TILLER HEAD .......................................................................................................................

METAL TILLER HEAD ................................................................................................................................

TILLER HEAD ASSEMBLY COMPOSITE ...............................................................................................................................................

METAL ........................................................................................................................................................

©2013 HYSTER COMPANY

See Service Manual for service procedures.

3-2 3-6 3-4 3-8

3-1

UNIT CODE B495 NORTH AMERICA

01/2014

TILLER HANDLE ARM ASSEMBLY (FIGURE 3-1) COMPOSITE TILLER HEAD

3-2

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE B495 NORTH AMERICA

01/2014

TILLER HANDLE ARM ASSEMBLY COMPOSITE TILLER HEAD ITEM 1 2 3 4 5 6 7 7 8 9 10 11 12 13 14 15 15 16 17 17 18 18 19 20 20 21

PART NO. .....

4006400 1709807 1660750 1486566 292680 302043 302045 2083193 2050082 2792378 2008715 4009809 2059695 2791931 2050084 320157 1476421 2309839 292500 1527876 2077505 2074923 2083571 302375 302380 2098777 a 2043856 a 293761 a 293727 a 1486566

DESCRIPTION

QTY

Tiller Head Assembly (B495, Standard, Proportional) (FFigure 3-2).................

Capscrew (Flanged) ...........................................................................................

Locknut (Flanged) ...............................................................................................

Insert ...................................................................................................................

Clamp .................................................................................................................

Washer ...............................................................................................................

Screw ..................................................................................................................

Screw (Alternate Part) ........................................................................................

1 2 2 1 1 3 1 1

Tiller Handle Arm ................................................................................................

Screw (Special) ...................................................................................................

Plug .....................................................................................................................

Strap Clamp (Button Head) ................................................................................

Pin (Tiller Pivot) ..................................................................................................

Washer (Special) ................................................................................................

Bumper ...............................................................................................................

Washer (Alternate Part) ......................................................................................

Washer ...............................................................................................................

Hose Clamp ........................................................................................................

Capscrew ............................................................................................................

Capscrew (Alternate Part) ..................................................................................

Switch and Bracket Assembly ............................................................................

Switch .............................................................................................................

Capscrew (Alternate Part) ..................................................................................

Dowel (Pin) .........................................................................................................

Dowel (Pin, Alternate Part) .................................................................................

Return Spring (Gas) ............................................................................................

Capscrew ............................................................................................................

Capscrew (Alternate Part) ..................................................................................

Capscrew ............................................................................................................

Clamp .................................................................................................................

1 1 1 1 2 2 2 2 2 1 2 2 1 1 2 1 1 1 3 3 2 1

FOOTNOTES: a

Not Illustrated

©2013 HYSTER COMPANY

See Service Manual for service procedures.

3-3

UNIT CODE B495 NORTH AMERICA

01/2014

TILLER HEAD ASSEMBLY (FIGURE 3-2) COMPOSITE

ITEM

1 1 2 3 3 3 4 5 6 6 6 7 7 8 9 10 11 12 12 12 12 12 3-4

PART NO. c 1610844 d 1709573 g 4014695 c 1610845 e 1709574 h 4014696 c 2060004 f 2111838 1491262 2045501 b 1706800 b 1705264 4023859 1467779 1489471 1600591 1466875 1600592 1466876 1600593 1466607 1594131 4023861 1466935 320152 1499660 1466595 1466877 1507730 1503736 1706749 1498102

DESCRIPTION

QTY

Tiller Head (B495, Standard On/Off Switch) .......................................................

Tiller Head (B495, Standard On/Off Switch) .......................................................

Tiller Head (B495, Standard On/Off Switch) .......................................................

Tiller Head (B495, Proportional Switch) ..............................................................

Tiller Head (B495, Proportional Switch) ..............................................................

Tiller Head (B495, Proportional Switch) ..............................................................

Tiller Head (Lower, Std. On/Off and Proportional Switch, Cold Storage) .......

Tiller Head Assembly (Lower Half) (Composite) ............................................

Cover (Snail) ..................................................................................................

Tiller Head (Upper Half) .................................................................................

Plate ...............................................................................................................

Screw .............................................................................................................

1 1 1 1 1 1 1 1 1 1 1 2

Cover (Belly Switch) .......................................................................................

Cover (Horn) ...................................................................................................

Kit-Switch .......................................................................................................

1 1 1

Switch (RH Butterfly) ..................................................................................

1

Switch (LH Butterfly) ..................................................................................

Spring , Directional Control Return (Throttle Direction Control Return) .....

Spring , Directional Control Return (Throttle Direction Control Return) .....

1 1 1

Camshaft (Butterfly Switch) ........................................................................

Washer (Butterfly Switch) ...........................................................................

Capscrew (Butterfly Switch) .......................................................................

Bushing (Butterfly Switch) ..........................................................................

Switch Assembly (On/Off, RH and LH) ..........................................................

Switch Assembly (Proportional, RH Optional) ................................................

Button (On/Off Push Button, Yellow) ..........................................................

Actuator (Cover, Top Push Button, Yellow) ...........................................

Microswitch (On-Off) (On/Off Switch with Molex Connector) .....................

1 2 2 2 4 2 1 1 1

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE B495 NORTH AMERICA

01/2014

ITEM 13 14 15

PART NO. 1466606 1531075 2091875 4016755 a 1652960 a 2097314 a 1466602 a 1466604 a 1466605 a 1660875

DESCRIPTION

QTY

Spring (Horn/Snail) .........................................................................................

Spring (Cover, Belly) ......................................................................................

1 1

Printed Circuit Board ......................................................................................

Support (Clip) .................................................................................................

Screw .............................................................................................................

Label (Tiller Handle) (Hyster) .........................................................................

Label (RH Switch Functions) ..........................................................................

Label (LH Switch Functions) ..........................................................................

Locking Lever (Belly Spring) (For Belly Spring) .............................................

1 1 1 1 1 1 1

FOOTNOTES: a b c d

Not Illustrated Not Illustrated - For Use With Tiller Head (Upper Half) → 4/2009 4/2009 ↔ S/N B495N01685H

©2013 HYSTER COMPANY

e f g h

4/2009 ↔ S/N B495N01708H 4/2009 → S/N B495N01686H → S/N B495N01709H →

See Service Manual for service procedures.

3-5

UNIT CODE B495 NORTH AMERICA

01/2014

TILLER HANDLE ARM ASSEMBLY (FIGURE 3-3) METAL TILLER HEAD

3-6

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE B495 NORTH AMERICA

01/2014

TILLER HANDLE ARM ASSEMBLY METAL TILLER HEAD ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 17 18 19 20

PART NO. 4009141 .....

4006400 302045 292680 1486566 1709807 293761 4602528 302380 2059695 2791931 1527876 2792378 2008715 2050084 2077505 2074923 2083571 1660750 320157 a 4009809 a 2309839

DESCRIPTION

QTY

Tiller Handle Arm ................................................................................................

Tiller Head Assembly (B495, Standard On/Off, Proportional) (FFigure 3-4).....

Capscrew (Flanged) ...........................................................................................

Screw ..................................................................................................................

Washer ...............................................................................................................

Clamp .................................................................................................................

Locknut (Flanged) ...............................................................................................

Capscrew ............................................................................................................

Return Spring (Gas) ............................................................................................

Dowel (Pin) .........................................................................................................

Pin (Tiller Pivot) ..................................................................................................

Washer (Special) ................................................................................................

Capscrew ............................................................................................................

Screw ..................................................................................................................

Plug .....................................................................................................................

Bumper ...............................................................................................................

Switch and Bracket Assembly (Proximity Switch) ...............................................

Switch (Proximity) ...........................................................................................

Capscrew ............................................................................................................

Insert ...................................................................................................................

Washer ...............................................................................................................

Strap Clamp ........................................................................................................

Hose Clamp ........................................................................................................

1 1 2 1 1 1 2 3 1 1 2 2 2 1 1 2 1 1 2 1 1 1 1

FOOTNOTES: a

Not Illustrated

©2013 HYSTER COMPANY

See Service Manual for service procedures.

3-7

UNIT CODE B495 NORTH AMERICA

01/2014

TILLER HEAD ASSEMBLY (FIGURE 3-4) METAL

3-8

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE B495 NORTH AMERICA

01/2014

TILLER HEAD ASSEMBLY METAL KEY: A: With On/Off Switch B: With Proportional Switch ITEM

PART NO.

8 9

c 4007725 d 4015006 c 4007726 d 4015007 2045501 b 1706800 b 1705264 1489471 1466606 1499660 320152 1466875 1600592 1466876 1600593 1466595 1466607

10

1594131

11

17 17

2091875 4016755 c 4023861 1466935 d 4023861 1466935 1652960 2097314 1531075 c 4023859 1467779 d 4023859 1467779 4005162 2111838

18 19 20 21 22 23 23 23 23

1491262 1466606 1466605 1466602 1466604 1466877 1503736 1706749 1498102

1 1 1 2 3 4 5 6 7

12 12 13 14 15 16 16

©2013 HYSTER COMPANY

QTY A B

DESCRIPTION Tiller Head (B495, Metal, On/Off Switch) ...................................................

Tiller Head (B495, Metal, On/Off Switch) ...................................................

Tiller Head (B495, Metal, Proportional Switch) ..........................................

Tiller Head (B495, Metal, Proportional Switch) ..........................................

Tiller Head (Upper Half) .........................................................................

Plate .......................................................................................................

Screw .....................................................................................................

Cover (Horn) ..........................................................................................

Spring (Horn/Snail) ................................................................................

Capscrew (Butterfly Switch) ...................................................................

Washer (Butterfly Switch) ......................................................................

1 1 .. ..

1 1 2 1 1 2 2

.. ..

1 1 1 1 2 1 1 2 2

Switch (RH Butterfly) .............................................................................

1

1

Switch (LH Butterfly) ..............................................................................

Bushing (Butterfly Switch) ......................................................................

Spring , Directional Control Return (Throttle Direction Control Return) ...................................................................................................

Spring , Directional Control Return (Throttle Direction Control Return) ...................................................................................................

1 2

1 2

1

2

1

2

Printed Circuit Board ..............................................................................

1

1

Camshaft ...............................................................................................

1

1

Camshaft ...............................................................................................

Support (Clip) .........................................................................................

Screw .....................................................................................................

Spring (Cover, Belly) ..............................................................................

1 1 1 1

1 1 1 1

Cover (Belly Switch) ..............................................................................

1

1

Cover (Belly Switch) ..............................................................................

Tiller Head Assembly (Lower Half) (Metal) (Lower, On/Off Switch) .......

Tiller Head Assembly (Lower Half) (Composite) (Proportional Switch) ...................................................................................................

Cover (Snail) ..........................................................................................

Spring (Horn/Snail) ................................................................................

Label (LH Switch Functions) ..................................................................

Label (Tiller Handle) (Hyster) .................................................................

Label (RH Switch Functions) .................................................................

Switch ....................................................................................................

Button (On/Off Push Button, Yellow) .................................................

Actuator (Cover, Top Push Button, Yellow) ..................................

Microswitch (On-Off) (On/Off Switch with Molex Connector) ............

1 1

1 ..

..

1 1 1 1 1 2 1 1 1

1 1 1 1 1 1 2 1 1 1

See Service Manual for service procedures.

3-9

UNIT CODE B495 NORTH AMERICA

01/2014

TILLER HEAD ASSEMBLY METAL KEY: A: With On/Off Switch B: With Proportional Switch ITEM 24 24

PART NO.

QTY A B

DESCRIPTION

1507730 1466877 a 1660875

Switch Assembly (Proportional, RH, Optional) ......................................

Switch Assembly (On/Off) ......................................................................

Locking Lever (Belly Spring) (For Belly Spring) .....................................

..

2 1

2 2 1

1600591

Kit-Switch ...................................................................................................

1

1

FOOTNOTES: a b

Not Illustrated Not Illustrated - For Use With Tiller Head (Upper Half)

3-10

c d

→ S/N B495N01724H S/N B495N01725H →

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE B495 NORTH AMERICA

01/2014

4

LOAD WHEEL

01/2014

UNIT CODE B495 NORTH AMERICA

SECTION 4 LOAD WHEEL DESCRIPTION

PAGE

LOAD WHEEL SINGLE .......................................................................................................................................................

4-2

©2013 HYSTER COMPANY

4-1

See Service Manual for service procedures.

UNIT CODE B495 NORTH AMERICA

01/2014

LOAD WHEEL (FIGURE 4-1) SINGLE

ITEM 1 2 3 4 5 6 7

4-2

PART NO.

DESCRIPTION

QTY

2309107 2302342 124632 2307898 2033841 2304263 16041

Shaft ...................................................................................................................

Load Wheel .........................................................................................................

Ball Bearing ........................................................................................................

Pin .......................................................................................................................

Washer ...............................................................................................................

Washer ...............................................................................................................

Grease Fitting .....................................................................................................

See Service Manual for service procedures.

2 2 4 2 4 8 2

©2013 HYSTER COMPANY

UNIT CODE B495 NORTH AMERICA

01/2014

5

HYDRAULIC SYSTEM

01/2014

UNIT CODE B495 NORTH AMERICA

SECTION 5 HYDRAULIC SYSTEM DESCRIPTION

PAGE

HYDRAULIC POWER UNIT ASSEMBLY .......................................................................................................

WITH SIDESHIFT .......................................................................................................................................

HYDRAULIC POWER UNIT INSTALLATION .................................................................................................

MAST HOSE CONNECTIONS ........................................................................................................................

5-2 5-4 5-6 5-8

©2013 HYSTER COMPANY

5-1

See Service Manual for service procedures.

UNIT CODE B495 NORTH AMERICA

01/2014

HYDRAULIC POWER UNIT ASSEMBLY (FIGURE 5-1)

5-2

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE B495 NORTH AMERICA

01/2014

HYDRAULIC POWER UNIT ASSEMBLY ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 13 14 15 16

PART NO.

DESCRIPTION

QTY

2100211 1692987 1529843 1529803 1692988 1692975 1692976 1658294 1692974 1529845 1692977 1474797 1692978 1692990 1692991 1692979 1584220 1529856 a 1512370

Pump And Motor .................................................................................................

Motor ..............................................................................................................

Brush Plate (Equipped) ..............................................................................

Kit-Brush and Spring ..................................................................................

Clamp (Assembly) ..........................................................................................

Tank ...............................................................................................................

Plug ............................................................................................................

Plug ............................................................................................................

Nut ..................................................................................................................

Pump Support ................................................................................................

Tube ...............................................................................................................

Strainer .......................................................................................................

Connector .......................................................................................................

Block ...............................................................................................................

Block ..........................................................................................................

Valve ..........................................................................................................

Relief Valve ....................................................................................................

Check Valve (Cartridge) .................................................................................

Kit-Seal .......................................................................................................

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

a 1581640

Power Pack (Without Motor) ..........................................................................

1

FOOTNOTES: a

Not Illustrated

©2013 HYSTER COMPANY

See Service Manual for service procedures.

5-3

UNIT CODE B495 NORTH AMERICA

01/2014

HYDRAULIC POWER UNIT ASSEMBLY (FIGURE 5-2) WITH SIDESHIFT

5-4

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE B495 NORTH AMERICA

01/2014

HYDRAULIC POWER UNIT ASSEMBLY WITH SIDESHIFT ITEM 1 2 3 4 5 6 7 8 9 9 10 11 11 12 13 13 13 13 13 13 14 15 16 17 18 19 20 21

PART NO. 2100210 1692987 1529843 1529803 1692974 1529845 1692975 1658294 1692976 1658292 4012309 1581650 1692980 1692981 1692982 1581649 1581650 1581644 1534533 1534534 1534535 1534537 1692984 1692977 1474797 1692979 1692978 1584220 1529856 a 1512370 a 1534356 a 1581640

DESCRIPTION

QTY

Pump And Motor .................................................................................................

Motor ..............................................................................................................

Brush Plate (Equipped) ..............................................................................

Kit-Brush and Spring ..................................................................................

Nut ..................................................................................................................

Pump Support ................................................................................................

Tank ...............................................................................................................

Plug ............................................................................................................

Plug ............................................................................................................

Clamp Assembly (135 mm) ............................................................................

O-Ring (135 mm) ............................................................................................

Block ...............................................................................................................

Poppet Valve ..................................................................................................

Valve ..............................................................................................................

Coil .................................................................................................................

Hydraulic Control Valve Block Assembly .......................................................

Block ..........................................................................................................

Hydraulic Control Valve (Proportional) .......................................................

Valve (Electro Poppet) ...............................................................................

Hydraulic Control Valve Assembly .........................................................

Coil .........................................................................................................

Block ...............................................................................................................

Valve ..............................................................................................................

Tube ...............................................................................................................

Strainer .......................................................................................................

Valve ..............................................................................................................

Connector .......................................................................................................

Relief Valve ....................................................................................................

Check Valve (Cartridge) .................................................................................

Kit-Seal .......................................................................................................

Bracket ...........................................................................................................

Power Pack (Without Motor) ..........................................................................

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

FOOTNOTES: a

Not Illustrated

©2013 HYSTER COMPANY

See Service Manual for service procedures.

5-5

UNIT CODE B495 NORTH AMERICA

01/2014

HYDRAULIC POWER UNIT INSTALLATION (FIGURE 5-3)

5-6

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE B495 NORTH AMERICA

01/2014

HYDRAULIC POWER UNIT INSTALLATION ITEM 1 1 2 3 4 5 6 7 8 9 10 11

PART NO. b 2100210 2100211 2054058 2100192 170204 18515 145639 296239 2054059 2055306 b 2054042 b 2100193 a 2054208 a 2060614

DESCRIPTION

QTY

Pump And Motor (FFigure 5-2)..........................................................................

Pump And Motor (FFigure 5-1)..........................................................................

Isolator ................................................................................................................

Plate ....................................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Locknut ...............................................................................................................

Capscrew ............................................................................................................

Fitting ..................................................................................................................

Foam ...................................................................................................................

Fitting ..................................................................................................................

Elbow ..................................................................................................................

Wire Harness ......................................................................................................

Connector .......................................................................................................

1 1 2 1 2 2 2 2 1 1 1 1 1 1

FOOTNOTES: a

Not Illustrated

©2013 HYSTER COMPANY

b

Sideshift Only

See Service Manual for service procedures.

5-7

UNIT CODE B495 NORTH AMERICA

01/2014

MAST HOSE CONNECTIONS (FIGURE 5-4)

5-8

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE B495 NORTH AMERICA

01/2014

MAST HOSE CONNECTIONS ITEM 1 2 3 4 5 6 7 8 9 10

PART NO. 221640 221775 2311349 2307906 2034584 14693 2060839 a 16457 a 16883 a 2054867

DESCRIPTION

QTY

Screw ..................................................................................................................

Washer ...............................................................................................................

Shim ....................................................................................................................

Plate ....................................................................................................................

Hose Assy ...........................................................................................................

Fitting ..................................................................................................................

Tube ....................................................................................................................

Fitting ..................................................................................................................

Fitting ..................................................................................................................

Hose Assy ...........................................................................................................

4 4 4 2 1 1 1 2 2 2

FOOTNOTES: a

Sideshift Only

©2013 HYSTER COMPANY

See Service Manual for service procedures.

5-9

UNIT CODE B495 NORTH AMERICA

01/2014

NOTES

5-10

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE B495 NORTH AMERICA

01/2014

6

MAST-TWO STAGE LIMITED FREE-LIFT

01/2014

UNIT CODE B495 NORTH AMERICA

SECTION 6 MAST-TWO STAGE LIMITED FREE-LIFT DESCRIPTION

PAGE

CHAINS, PINS, SHEAVES, AND ANCHORS .................................................................................................

6-2 HEADER HOSE SIDESHIFT ONLY .......................................................................................................................................

6-4 MAIN LIFT CYLINDER ASSEMBLY ................................................................................................................

6-6 MAIN LIFT CYLINDER INSTALLATION .........................................................................................................

6-8 MAST ASSEMBLY .......................................................................................................................................... 6-10

©2013 HYSTER COMPANY

See Service Manual for service procedures.

6-1

UNIT CODE B495 NORTH AMERICA

01/2014

CHAINS, PINS, SHEAVES, AND ANCHORS (FIGURE 6-1)

6-2

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE B495 NORTH AMERICA

01/2014

CHAINS, PINS, SHEAVES, AND ANCHORS A775 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number 6

Chain

1829 mm (72.0 in.)

1956 mm (77.0 in.)

2108 mm (83.0 in.)

2210 mm (87.0 in.)

A775 1829

A775 1956

A775 2108

A775 2210

2306536

2310424

2305053

2053894

A775 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number 6 ITEM 1 2 3 4 5 6 7 8 8 8 8 9 10 11 12 13 14 15 16 17 18

Chain

PART NO. 292600 2305973 2307145 2309214 15212 a. . . . .

2033841 2097311 2305093 2304093 124633 2304814 1374796 2304409 2303818 292683 287837 2302624 2305757 198209 2303092

2337 mm (92.0 in.)

2413 mm (95.0 in.)

A775 2337

A775 2413

2307797

2308217

DESCRIPTION

QTY

Nut ......................................................................................................................

Pin .......................................................................................................................

Anchor ................................................................................................................

Pin .......................................................................................................................

Cotter Pin ............................................................................................................

Chain ..................................................................................................................

Washer ...............................................................................................................

Chain Sheave .....................................................................................................

Sheave ...........................................................................................................

Retaining Ring ................................................................................................

Bearing ...........................................................................................................

Spacer ................................................................................................................

Snap Ring ...........................................................................................................

Shaft ...................................................................................................................

Support ...............................................................................................................

Lockwasher .........................................................................................................

Capscrew ............................................................................................................

Cotter Pin ............................................................................................................

Grease Fitting .....................................................................................................

Snap Ring ...........................................................................................................

Chain Anchor ......................................................................................................

2 2 2 2 4 2 2 1 1 1 1 2 2 1 2 2 1 2 2 2 2

FOOTNOTES: a

Refer to Table

©2013 HYSTER COMPANY

See Service Manual for service procedures.

6-3

UNIT CODE B495 NORTH AMERICA

01/2014

HEADER HOSE (FIGURE 6-2) SIDESHIFT ONLY

6-4

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE B495 NORTH AMERICA

01/2014

HEADER HOSE SIDESHIFT ONLY A775 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number 4

Hose Assy

1829 mm (72.0 in.)

1956 mm (77.0 in.)

2108 mm (83.0 in.)

2210 mm (87.0 in.)

A775 1829

A775 1956

A775 2108

A775 2210

2034408

2034596

2034410

2034433

A775 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number 4 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 12 13 14 15 15

Hose Assy

PART NO. 2302046 136687 2302960 a. . . . .

16457 2034401 292514 388049 292682 2034597 2034403 388049 292682 16540 16483 2054214 16923 201766 16483

2337 mm (92.0 in.)

2413 mm (95.0 in.)

A775 2337

A775 2413

2034411

2106899

DESCRIPTION

QTY

Sheave (Half) ......................................................................................................

Nut ......................................................................................................................

Screw ..................................................................................................................

Hose Assy ...........................................................................................................

Fitting ..................................................................................................................

Anchor ................................................................................................................

Capscrew ............................................................................................................

2 2 2 2 2 1 2

Lockwasher .........................................................................................................

Manifold ..............................................................................................................

Capscrew ............................................................................................................

2 1 2

Lockwasher .........................................................................................................

Connector ...........................................................................................................

O-Ring ............................................................................................................

Hose Assy (9" Battery) .......................................................................................

Nut ......................................................................................................................

Fitting ..................................................................................................................

O-Ring ............................................................................................................

2 2 2 2 2 2 2

FOOTNOTES: a

Refer to Table

©2013 HYSTER COMPANY

See Service Manual for service procedures.

6-5

UNIT CODE B495 NORTH AMERICA

01/2014

MAIN LIFT CYLINDER ASSEMBLY (FIGURE 6-3)

MAIN LIFT CYLINDER ASSEMBLY A775 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION 1 2 3 4 ITEM

1829 mm (72.0 in.)

1956 mm (77.0 in.)

2108 mm (83.0 in.)

2210 mm (87.0 in.)

Mast Group Number

A775 1829

A775 1956

A775 2108

A775 2210

Cylinder Group Number

8604911

8604916

8604922

8605226

2034704

2034705

2034706

2057892

Cylinder Assy

6-6

1

Tube WldmtCylinder

2307588

2042981

2306187

2069392

2

Cylinder Rod

2308580

2305652

2305848

2069391

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE B495 NORTH AMERICA

01/2014

MAIN LIFT CYLINDER ASSEMBLY A775 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION 1 2 3 4 ITEM

2337 mm (92.0 in.)

2413 mm (95.0 in.)

Mast Group Number

A775 2337

A775 2413

Cylinder Group Number

8604931

8604934

2034707

2034708

Cylinder Assy

ITEM 1 2 3 4 5 6 7 8 9 10 11 12

1

Tube WldmtCylinder

2302664

2088121

2

Cylinder Rod

2311781

2106900

PART NO.

DESCRIPTION

QTY

a. . . . . a. . . . . a. . . . .

190887 1361302 2303017 2310082 2034883 2033074 39369 154358 15880 2070404

Cylinder Assy ......................................................................................................

Tube Wldmt-Cylinder ......................................................................................

Cylinder Rod ...................................................................................................

Sealing Ring ...................................................................................................

Screw .............................................................................................................

Setscrew .........................................................................................................

Gland ..............................................................................................................

Rod Wiper ......................................................................................................

Seal ................................................................................................................

O-Ring ............................................................................................................

Back-Up Ring .................................................................................................

O-Ring ............................................................................................................

Wear Ring ......................................................................................................

1 1 1 1 1 1 1 1 1 1 1 1 1

2307819

Kit-Seal ...........................................................................................................

1

FOOTNOTES: a

Refer to Table

©2013 HYSTER COMPANY

See Service Manual for service procedures.

6-7

UNIT CODE B495 NORTH AMERICA

01/2014

MAIN LIFT CYLINDER INSTALLATION (FIGURE 6-4)

6-8

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE B495 NORTH AMERICA

01/2014

MAIN LIFT CYLINDER INSTALLATION A775 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number 3

Cylinder Assy

1829 mm (72.0 in.)

1956 mm (77.0 in.)

2108 mm (83.0 in.)

2210 mm (87.0 in.)

A775 1829

A775 1956

A775 2108

A775 2210

2034704

2034705

2034706

2057892

A775 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number 3 ITEM 1 2 3 4 5 5 5 6 6 7 8 9

Cylinder Assy

PART NO. 292514 2305142 a. . . . .

14693 2060839 222359 14491 16542 16485 2304577 2310888 1151213

2337 mm (92.0 in.)

2413 mm (95.0 in.)

A775 2337

A775 2413

2034707

2034708

DESCRIPTION

QTY

Capscrew ............................................................................................................

Washer ...............................................................................................................

Cylinder Assy (FFigure 6-3)...............................................................................

Fitting ..................................................................................................................

Tube ....................................................................................................................

37 Deg Flared Ftg ..........................................................................................

Sleeve ............................................................................................................

Connector ...........................................................................................................

O-Ring ............................................................................................................

Flow Valve ..........................................................................................................

Housing ...............................................................................................................

Fitting ..................................................................................................................

2 2 1 1 1 2 2 1 1 1 1 1

FOOTNOTES: a

Refer to Table

©2013 HYSTER COMPANY

See Service Manual for service procedures.

6-9

UNIT CODE B495 NORTH AMERICA

01/2014

MAST ASSEMBLY (FIGURE 6-5)

6-10

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE B495 NORTH AMERICA

01/2014

MAST ASSEMBLY A775 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number

1829 mm (72.0 in.)

1956 mm (77.0 in.)

2108 mm (83.0 in.)

2210 mm (87.0 in.)

A775 1829

A775 1956

A775 2108

A775 2210

1

Outer Mast

2304237

2310968

2306214

2053893

2

Inner Mast

2311192

2305606

2306582

2053896

A775 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number

ITEM 1 2 3 4 5 6 7 8 9 10 11

2337 mm (92.0 in.)

2413 mm (95.0 in.)

A775 2337

A775 2413

1

Outer Mast

2303582

2106685

2

Inner Mast

2304273

2106686

PART NO. a. . . . . a. . . . .

2033826 2033827 2033828 1374797 2033829 221640 296426 2307906 2311349

DESCRIPTION

QTY

Outer Mast ..........................................................................................................

Inner Mast ...........................................................................................................

Setscrew .............................................................................................................

Nut ......................................................................................................................

Load Roller .........................................................................................................

Snap Ring ...........................................................................................................

Plug .....................................................................................................................

Screw ..................................................................................................................

Washer ...............................................................................................................

Plate ....................................................................................................................

Shim ....................................................................................................................

1 1 4 4 4 4 4 4 4 2 2

FOOTNOTES: a

Refer to Table

©2013 HYSTER COMPANY

See Service Manual for service procedures.

6-11

UNIT CODE B495 NORTH AMERICA

01/2014

NOTES

6-12

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE B495 NORTH AMERICA

01/2014

7

MAST-THREE STAGE FULL FREE-LIFT

01/2014

UNIT CODE B495 NORTH AMERICA

SECTION 7 MAST-THREE STAGE FULL FREE-LIFT DESCRIPTION

PAGE

CHAINS, PINS, SHEAVES, AND ANCHORS .................................................................................................

7-2 CYLINDER INSTALLATION ............................................................................................................................

7-4 FREE-LIFT CYLINDER ASSEMBLY ...............................................................................................................

7-6 HEADER HOSES ............................................................................................................................................

7-8 MAIN LIFT CYLINDER ASSEMBLY ................................................................................................................ 7-10 MAST ASSEMBLY .......................................................................................................................................... 7-12

©2013 HYSTER COMPANY

See Service Manual for service procedures.

7-1

UNIT CODE B495 NORTH AMERICA

01/2014

CHAINS, PINS, SHEAVES, AND ANCHORS (FIGURE 7-1)

7-2

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE B495 NORTH AMERICA

01/2014

CHAINS, PINS, SHEAVES, AND ANCHORS A776 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4

1829 mm (72.0 in.)

1956 mm (77.0 in.)

2108 mm (83.0 in.)

A776 1829

A776 1956

A776 2108

Mast Group Number 5

Chain

2311752

2306536

2310424

8

Chain

2309709

2303567

2309714

ITEM 1 2 3 4 5 6 7 7 7 7 8 9 10 11 12 13 14 15 16 17 18

PART NO. 2309214 15212 292600 2307145 a. . . . .

1374796 2097311 2305093 2304093 124633 a. . . . .

2033841 39363 2304409 2304536 2304814 2302624 .....

198209 2303092 2305973

DESCRIPTION

QTY

Pin .......................................................................................................................

Cotter Pin ............................................................................................................

Nut ......................................................................................................................

Anchor ................................................................................................................

Chain ..................................................................................................................

Snap Ring ...........................................................................................................

Chain Sheave .....................................................................................................

Sheave ...........................................................................................................

Retaining Ring ................................................................................................

Bearing ...........................................................................................................

Chain ..................................................................................................................

Washer ...............................................................................................................

O-Ring ................................................................................................................

Shaft ...................................................................................................................

Support ...............................................................................................................

Spacer ................................................................................................................

Cotter Pin ............................................................................................................

Lube Fitting .........................................................................................................

Snap Ring ...........................................................................................................

Chain Anchor ......................................................................................................

Pin .......................................................................................................................

4 8 8 4 2 4 4 1 1 1 2 2 1 1 1 1 2 1 2 2 2

FOOTNOTES: a

Refer to Table

©2013 HYSTER COMPANY

See Service Manual for service procedures.

7-3

UNIT CODE B495 NORTH AMERICA

01/2014

CYLINDER INSTALLATION (FIGURE 7-2)

7-4

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE B495 NORTH AMERICA

01/2014

CYLINDER INSTALLATION A776 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4

1829 mm (72.0 in.)

1956 mm (77.0 in.)

2108 mm (83.0 in.)

A776 1829

A776 1956

A776 2108

2306203

2308494

2310734

Mast Group Number 2 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 25 26 26 27 27 28 29 30 31

Hose Assy PART NO. 2310789 a. . . . .

2302927 1344820 2307814 ..... .....

2308475 15107 144416 2308990 2304287 2310054 287854 2311241 320159 2308625 ..... .....

2304249 2309463 136749 292681 2305701 16578 16485 16560 16485 16559 16484 2306655 2308404 2060862 292681

DESCRIPTION

QTY

Spacer ................................................................................................................

2 Hose Assy ...........................................................................................................

1 Sheave ................................................................................................................

1 Snap Ring ...........................................................................................................

1 Fitting ..................................................................................................................

1 Free-Lift Cylinder (FFigure 7-3).........................................................................

1 Velocity Fuse (23 GPM) (FFigure 7-3)..........................................................

1 Clamp .................................................................................................................

1 Locknut ...............................................................................................................

2 Snap Ring ...........................................................................................................

2 Washer ...............................................................................................................

2 Bushing ...............................................................................................................

2 Shim .................................................................................................................... AR Capscrew ............................................................................................................

4 Washer ...............................................................................................................

4 Washer ...............................................................................................................

4 Guard ..................................................................................................................

2 Lift Cylinder (FFigure 7-5)..................................................................................

2 Velocity Fuse (10 GPM) (FFigure 7-5)..........................................................

1 Plate (LH) ............................................................................................................

1 Plate (RH) ...........................................................................................................

1 Screw ..................................................................................................................

4 Lockwasher .........................................................................................................

4 Hose Assy ...........................................................................................................

2 Fitting ..................................................................................................................

1 O-Ring ............................................................................................................

1 Fitting ..................................................................................................................

1 O-Ring ............................................................................................................

1 Fitting ..................................................................................................................

1 O-Ring ............................................................................................................

1 Flow Valve (12 GPM) ..........................................................................................

1 Housing ...............................................................................................................

1 Capscrew ............................................................................................................

2 Lockwasher .........................................................................................................

2

FOOTNOTES: a

Refer to Table

©2013 HYSTER COMPANY

See Service Manual for service procedures.

7-5

UNIT CODE B495 NORTH AMERICA

01/2014

FREE-LIFT CYLINDER ASSEMBLY (FIGURE 7-3)

7-6

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE B495 NORTH AMERICA

01/2014

FREE-LIFT CYLINDER ASSEMBLY A776 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION 1 2 3 4 ITEM

1829 mm (72.0 in.)

1956 mm (77.0 in.)

2108 mm (83.0 in.)

Mast Group Number

A776 1829

A776 1956

A776 2108

Cylinder Group Number

8603757

8603762

8603768

2034830

2034831

2034833

Cylinder Assy 1

Tube WldmtCylinder

2303454

2302900

2302317

2

Cylinder Rod

2306680

2308769

2305890

ITEM 1 2 3 4 5 5 6 7 7 8 9 10 11 12 13

PART NO.

DESCRIPTION

QTY

a. . . . . a. . . . . a. . . . .

2304256 295649 2304531 16486 2302806 2305120 15483 2034883 2033074 164840 15880 190887 2034270

Cylinder Assy ......................................................................................................

Tube Wldmt-Cylinder ......................................................................................

Cylinder Rod ...................................................................................................

Gland ..................................................................................................................

Screw ..................................................................................................................

Hyd Velocity Fuse ...............................................................................................

O-Ring ............................................................................................................

Ball Bearing ........................................................................................................

Plug .....................................................................................................................

Fitting ..............................................................................................................

Rod Wiper ...........................................................................................................

Seal .....................................................................................................................

Back-Up Ring ......................................................................................................

O-Ring ................................................................................................................

Sealing Ring .......................................................................................................

Wear Ring ...........................................................................................................

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

2304259

Kit-Seal ...............................................................................................................

1

FOOTNOTES: a

Refer to Table

©2013 HYSTER COMPANY

See Service Manual for service procedures.

7-7

UNIT CODE B495 NORTH AMERICA

01/2014

HEADER HOSES (FIGURE 7-4)

7-8

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE B495 NORTH AMERICA

01/2014

HEADER HOSES A776 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4

1829 mm (72.0 in.)

1956 mm (77.0 in.)

2108 mm (83.0 in.)

A776 1829

A776 1956

A776 2108

Mast Group Number 1

Hose Assy

2034429

2034430

2034431

2

Hose Assy

2034434

2034435

2034436

3

Hose Assy

2034439

2034440

2034441

4

Hose Assy

2034444

2034445

2034446

ITEM 1 2 3 4 5 5 6 6 7 8 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 27 28

PART NO. a. . . . . a. . . . . a. . . . . a. . . . .

16540 16483 16558 16483 2034421 134436 16482 292514 2034402 2034403 388049 292682 2034422 136681 16883 16457 16447 2302046 2302960 136687 2303614 2034423 2309023 15178 2302017 292537 201766 16483 16923

DESCRIPTION

QTY

Hose Assy ...........................................................................................................

Hose Assy ...........................................................................................................

Hose Assy ...........................................................................................................

Hose Assy ...........................................................................................................

Connector ...........................................................................................................

O-Ring ............................................................................................................

Fitting ..................................................................................................................

O-Ring ............................................................................................................

Manifold ..............................................................................................................

Fitting ..................................................................................................................

O-Ring ............................................................................................................

Capscrew ............................................................................................................

Manifold ..............................................................................................................

Capscrew ............................................................................................................

1 1 1 1 2 1 2 1 1 2 1 2 1 2

Lockwasher .........................................................................................................

Bracket ................................................................................................................

Capscrew ............................................................................................................

Fitting ..................................................................................................................

Fitting ..................................................................................................................

Fitting ..................................................................................................................

Sheave (Half) ......................................................................................................

Screw ..................................................................................................................

Nut ......................................................................................................................

Sheave ................................................................................................................

Spacer ................................................................................................................

Hose Sheave ......................................................................................................

Washer ...............................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

Fitting ..................................................................................................................

O-Ring ............................................................................................................

Nut ......................................................................................................................

4 1 2 1 1 2 2 2 2 1 2 1 1 1 1 2 1 2

FOOTNOTES: a

Refer to Table

©2013 HYSTER COMPANY

See Service Manual for service procedures.

7-9

UNIT CODE B495 NORTH AMERICA

01/2014

MAIN LIFT CYLINDER ASSEMBLY (FIGURE 7-5)

7-10

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE B495 NORTH AMERICA

01/2014

MAIN LIFT CYLINDER ASSEMBLY A776 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION 1 2 3 4 ITEM

1829 mm (72.0 in.)

1956 mm (77.0 in.)

2108 mm (83.0 in.)

Mast Group Number

A776 1829

A776 1956

A776 2108

Cylinder Group Number

8605107

8605112

8605118

2034804

2034805

2034806

Cylinder Assy 1

Tube WldmtCylinder

2306097

2308751

2302406

2

Cylinder Rod

2303190

2309511

2303601

ITEM 1 2 3 4 4 5 6 7 8 8 8 9 10 11 12 13 14 15 16 17 18

PART NO.

DESCRIPTION

QTY

b. . . . . b. . . . . b. . . . .

2306042 2310149 16485 323103 58916 297530 386684 386682 386683 187388 2033678 330692 55407 322824 1362871 265787 a 1362872 a 1362873 a 2034268

Cylinder Assy ......................................................................................................

Tube Wldmt-Cylinder ......................................................................................

Cylinder Rod ...................................................................................................

Gland ..................................................................................................................

Hyd Velocity Fuse ...............................................................................................

O-Ring ............................................................................................................

Piston ..................................................................................................................

Snap Ring ...........................................................................................................

Check Valve ........................................................................................................

Shim (0.005 in.) ..................................................................................................

Shim (0.020 in.) ..................................................................................................

Shim (0.007 in.) ..................................................................................................

Snap Ring ...........................................................................................................

Rod Wiper ...........................................................................................................

Rod Seal .............................................................................................................

O-Ring ................................................................................................................

Back-Up Ring ......................................................................................................

Wear Ring ...........................................................................................................

O-Ring ................................................................................................................

Sleeve .................................................................................................................

Sleeve .................................................................................................................

Technical Publications (Installation Instructions) ................................................

1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1

2307071

Kit-Seal ...............................................................................................................

1

FOOTNOTES: a

Not Illustrated

©2013 HYSTER COMPANY

b

Refer to Table

See Service Manual for service procedures.

7-11

UNIT CODE B495 NORTH AMERICA

01/2014

MAST ASSEMBLY (FIGURE 7-6)

7-12

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE B495 NORTH AMERICA

01/2014

MAST ASSEMBLY A776 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4

1829 mm (72.0 in.)

1956 mm (77.0 in.)

2108 mm (83.0 in.)

A776 1829

A776 1956

A776 2108

Mast Group Number 1

Outer Mast

2303886

2310716

2306874

2

Intermediate Mast

2306690

2310601

2304445

3

Inner Mast

2305541

2304398

2307327

ITEM 1 2 3 4 5 6 7 8

PART NO. b. . . . . b. . . . . b. . . . .

2033826 2033828 2311941 2033829 2310054 a 2033827 a 296009

DESCRIPTION

QTY

Outer Mast ..........................................................................................................

Intermediate Mast ...............................................................................................

Inner Mast ...........................................................................................................

Setscrew .............................................................................................................

Load Roller .........................................................................................................

Snap Ring ...........................................................................................................

Plug .....................................................................................................................

Shim ....................................................................................................................

Nut ......................................................................................................................

Capscrew ............................................................................................................

1 1 1 8 8 8 8 4 1 1

FOOTNOTES: a

Not Illustrated

©2013 HYSTER COMPANY

b

Refer to Table

See Service Manual for service procedures.

7-13

UNIT CODE B495 NORTH AMERICA

01/2014

NOTES

7-14

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE B495 NORTH AMERICA

01/2014

8

CARRIAGE

01/2014

UNIT CODE B495 NORTH AMERICA

SECTION 8 CARRIAGE DESCRIPTION

PAGE

CARRIAGE ASSEMBLY .................................................................................................................................

8-2

©2013 HYSTER COMPANY

8-1

See Service Manual for service procedures.

UNIT CODE B495 NORTH AMERICA

01/2014

CARRIAGE ASSEMBLY (FIGURE 8-1)

8-2

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE B495 NORTH AMERICA

01/2014

CARRIAGE ASSEMBLY ITEM 1 2 3 4 5 6

PART NO.

DESCRIPTION

2033824 2033826 2033827 2033828 1374797 2033829

Carriage ..............................................................................................................

Setscrew .............................................................................................................

Nut ......................................................................................................................

Load Roller .........................................................................................................

Snap Ring ...........................................................................................................

Plug .....................................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 2 2 4 4 4

8-3

UNIT CODE B495 NORTH AMERICA

01/2014

NOTES

8-4

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE B495 NORTH AMERICA

01/2014

9

OPTIONS

01/2014

UNIT CODE B495 NORTH AMERICA

SECTION 9 OPTIONS DESCRIPTION

PAGE

ALARM AND STROBE LIGHT ASSEMBLIES ................................................................................................

OPERATOR GUARD ......................................................................................................................................

9-2 9-4

©2013 HYSTER COMPANY

9-1

See Service Manual for service procedures.

UNIT CODE B495 NORTH AMERICA

01/2014

ALARM AND STROBE LIGHT ASSEMBLIES (FIGURE 9-1)

9-2

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE B495 NORTH AMERICA

01/2014

ALARM AND STROBE LIGHT ASSEMBLIES ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 13 14 15 16 17

PART NO. 2054367 2054366 16737 15127 15915 15054 220322 197067 15916 15052 18470 220496 2050555 1520506 2105452 2305754 2310576 1301727 a 2105336 a 4070427 a 2054369

DESCRIPTION

QTY

Mounting Weldment ............................................................................................

Back-UP Alarm ...................................................................................................

Cross Recess Screw ..........................................................................................

Washer ...............................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Screw ..................................................................................................................

Washer ...............................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Capscrew ............................................................................................................

Screw ..................................................................................................................

Strobe Light ........................................................................................................

Bulb (Replacement) ........................................................................................

Bracket ................................................................................................................

Terminal ..............................................................................................................

Terminal ..............................................................................................................

Clamp .................................................................................................................

Wire Harness (Sonalert Alarm) (FFigure 2-9)....................................................

Wire Harness (Diode, Brake Jumper) (FFigure 2-10)........................................

Adapter , Harness ...............................................................................................

1 1 2 4 4 4 2 4 4 4 1 1 1 1 1 2 2 4 1 1 1

FOOTNOTES: a

Not Illustrated

©2013 HYSTER COMPANY

See Service Manual for service procedures.

9-3

UNIT CODE B495 NORTH AMERICA

01/2014

OPERATOR GUARD (FIGURE 9-2)

9-4

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE B495 NORTH AMERICA

01/2014

OPERATOR GUARD KEY: A: Two Stage Mast B: Three Stage Mast ITEM 1 1 1 2 2 3 3 4 4 5 5 6 7 8 9 10 11 12 13 14 15

PART NO. 2056125 2057883 2056114 2056126 2056064 2056126 2056063 2056126 2056062 2056126 2056061 2056126 2056126 302063 a 2056219 b 320157 b 292681 b 239503 b 16836 b 15155 b 18515

QTY A B

DESCRIPTION Guard (72 in.) .............................................................................................

Guard (77 in.) .............................................................................................

Guard (83 in.) .............................................................................................

Bracket (LH) (72 in., 77 in., 83 in.) .............................................................

Bracket (LH) (72 in., 77 in.) ........................................................................

Bracket (RH) (72 in., 77 in., 83 in.) .............................................................

Bracket (RH) (72 in., 77 in.) .......................................................................

Bracket (LH) (72 in., 77 in., 83 in.) .............................................................

Bracket (LH) (72 in., 77 in.) ........................................................................

Bracket (RH) (72 in., 77 in., 83 in.) .............................................................

Bracket (RH) (72 in., 77 in.) .......................................................................

Bracket (LH) (83 in.) ...................................................................................

Bracket (RH) (83 in.) ..................................................................................

Screw .........................................................................................................

Washer .......................................................................................................

Washer .......................................................................................................

Lockwasher ................................................................................................

Nut ..............................................................................................................

Capscrew ...................................................................................................

Lockwasher ................................................................................................

Washer .......................................................................................................

1 1 1 1 ..

1 ..

1 ..

1 ..

1 ..

4 8 4 4 4 4 4 4

1 1 1 ..

1 ..

1 ..

1 ..

1 ..

1 4 8 4 4 4 4 4 4

FOOTNOTES: a

83 in. three stage masts require quantity of 12

©2013 HYSTER COMPANY

b

83 in. three stage masts require quantity of 6

See Service Manual for service procedures.

9-5

UNIT CODE B495 NORTH AMERICA

01/2014

NOTES

9-6

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE B495 NORTH AMERICA

01/2014

10

FIELD CONVERSION KITS

01/2014

UNIT CODE B495 NORTH AMERICA

SECTION 10 FIELD CONVERSION KITS DESCRIPTION

PAGE

HANDLE UPGRADE KIT ................................................................................................................................. 10-2

©2013 HYSTER COMPANY

See Service Manual for service procedures.

10-1

UNIT CODE B495 NORTH AMERICA

01/2014

HANDLE UPGRADE KIT DESCRIPTION Kit-Handle Upgrade

10-2

PART NUMBER 4010414

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE B495 NORTH AMERICA

01/2014

11

NUMERICAL INDEX

UNIT CODE B495 NORTH AMERICA

01/2014

SECTION 11 NUMERICAL INDEX PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

14491 14693

6-9 5-9 6-9 2-9 9-3 9-3 7-5 9-3 1-14 1-18 9-5 2-3 2-3 7-9 6-3 7-3 7-7 6-7 7-7 9-3 9-3 4-2 2-11 7-9 5-9 6-5 7-9 7-9 6-5 6-5 7-9 7-9 7-9 7-5 6-9 7-5 7-5 7-11 7-7 6-5 7-9 6-9 7-9 7-5 7-5 7-5 9-3 1-14 9-5

16883

5-9 7-9 6-5 7-9 9-3 1-18 1-18 2-11 5-7 9-5 7-3 6-7 1-5 1-5 1-5 7-11 7-11 4-2 6-3 7-3 1-5 2-3 7-9 1-5 7-9 1-13 2-2 2-7 2-7 2-11 6-5 7-9 7-5 7-5 2-11 5-7 6-7 1-5 7-7 5-7 1-5 1-13 7-11 6-7 7-7 9-3 6-3 7-3 6-5

15001 15052 15054 15107 15127 15135 15155 15158 15178 15212 15483 15880 15915 15916 16041 16098 16447 16457 16482 16483

16484 16485

16486 16540 16542 16558 16559 16560 16578 16737 16820 16836

5 6 4 6 10 6 9 4 4 2 14 3 2 24 5 2 7 11 11 5 9 7 2 17 8 5 16 8 12 15 5 6 27 27 6 25 26 4 5 12 5 6 6 27 26 25 3 3 13

©2013 HYSTER COMPANY

16923 18470 18496 18515

39363 39369 39382 43203 43685 55407 58916 124632 124633 128450 132861 134436 136681 136687

136749 144416 145639 154358 163971 164840 170204 174230 176640 187388 190887 197067 198209 201766

9 15 14 28 11 3 4 3 5 15 10 9 30 25 23 12 6 3 8 7 12 8 2 14 14 2 11 16 9 2 20 22 10 4 6 10 21 10 4 21 15 9 3 12 8 17 16 15

PART NO.

206916 220322 220496 221640 221712 221771 221775 222359 222709 239503

254007 262798 265787 287817 287837 287844 287854 288835 292500 292514 292537 292600 292656 292680

292681

292682 292683

See Service Manual for service procedures.

PAGE ITEM

PART NO.

PAGE ITEM

7-9 2-9 9-3 9-3 5-9 6-11 2-3 1-14 5-9 6-9 1-5 1-13 1-15 2-7 9-5 2-7 2-7 7-11 2-4 6-3 2-7 7-5 2-7 2-7 3-3 6-5 6-9 7-9 7-9 6-3 7-3 1-17 2-2 2-4 2-7 2-7 2-11 3-3 3-7 1-5 2-7 7-5 7-5 9-5 6-5 6-5 7-9 1-17 6-3

292685 293690 293727 293761

1-2 1-2 3-3 3-3 3-7 7-7 1-5 7-13 1-5 2-4 2-2 1-14 1-13 2-7 2-3 2-7 5-7 2-4 1-5 1-13 1-13 1-6 1-17 1-2 6-11 7-11 2-4 3-3 3-3 3-7 9-5 3-3 3-3 3-7 1-5 3-4 3-9 1-13 2-4 2-7 2-7 2-11 1-13 1-14 2-7 3-3 3-7 9-5 7-5

27 13 7 12 1 8 4 4 2 5 4 17 8 5 12 18 18 15 4 14 13 14 12 12 17 7 1 9 26 1 3 3 3 10 15 7 6 5 3 4 23 31 11 8 11 12 3 13

295649 296002 296009 296011 296157 296162 296168 296203 296216 296225 296227 296239 296355 296359 296360 296419 296423 296426 297530 302008 302043 302045 302063 302375 302380 316835 320152 320156

320157

320159

4 3 8 4 13 15 7 5 6 5 8 6 2 7 10 8 13 16 43 4 5 9 7 11 7 7 4 8 20 20 10 42 9 5 12 6 9 14 8 11 7 3 15 20 10 16 11-1

UNIT CODE B495 NORTH AMERICA

01/2014

NUMERICAL INDEX (continued) PART NO.

PAGE ITEM

322824 323103 330692 335989 335991 375629 376397 381424 384211 384213 384214 386682 386683 386684 389688 1151213 1195971 1301727 1322393 1334304 1344820 1353533 1356217 1361302 1362871 1362872 1362873 1369409

7-11 7-11 7-11 1-13 1-13 1-13 2-9 2-16 1-9 1-9 1-9 7-11 7-11 7-11 1-11 6-9 2-7 9-3 2-4 1-9 7-5 1-17 2-4 6-7 7-11 7-11 7-11 2-13 2-15 2-13 2-16 2-3 6-3 7-3 6-11 8-3 1-5 3-4 3-9 3-5 3-9 3-5 3-9 3-5 3-9 3-5 3-9 3-9 3-4 3-9 3-4 3-9

1369424 1371287 1374796 1374797 1375474 1466595 1466602 1466604 1466605 1466606 1466607 1466877 11-2

13 5 11 6 7 10 7

PART NO.

1466935 1467779 1474797

1 1 1 8 8 8 6 9 12 17 12 1 4 2 9 4 14 16 17 2 1 14 2 10 6 6 5 35 11 8 21 22 20 13 3 19 7 9 12 23

1476421 1480366 1480367 1485654 1486566 1489471 1491262 1491654 1495080 1495081 1495277 1498102 1498313 1499660 1500782 1503736 1506788 1506789 1506790 1506791 1506792 1506793 1507273 1507274 1507275 1507279 1507730 1512370 1520506 1523732 1523733 1523734 1527876

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

3-10 3-4 3-9 3-9 3-4 3-9 3-9 5-3 5-5 3-3 1-3 1-3 1-13 3-3 3-3 3-7 3-4 3-9 3-4 3-9 2-7 2-2 2-2 1-11 3-4 3-9 1-11 3-4 3-9 1-9 3-4 3-9 1-3 1-3 1-3 1-3 1-3 1-3 1-5 1-5 1-5 1-5 3-4 3-10 5-3 5-5 9-3 1-9 1-9 1-9 3-3 3-7

1529043 1529045 1529803

1-11 1-11 5-3 5-5 5-3 5-5 5-3 5-5 5-3 5-5 3-5 3-9 5-5 5-5 5-5 5-5 5-5 1-13 1-13 5-3 5-5 5-5 5-5 5-5 5-5 5-3 5-5 3-4 3-9 3-4 3-10 3-4 3-9 3-4 3-9 3-4 3-4 3-5 3-9 5-5 5-3 5-5 3-3 3-7 3-5 3-10 1-13 1-11 5-3 5-5 5-3 5-5

1692976

5-3 5-5 5-3 5-5 5-3 5-5 5-3 5-5 5-5 5-5 5-5 5-5 5-3 5-5 5-3 5-3 5-3 3-4 3-9 3-4 3-9 3-4 3-9 3-4 3-4 3-3 3-7 2-4 3-3 3-7 6-7 7-7 2-2 2-2 2-9 2-9 2-2 2-7 2-11 2-9 7-11 2-17 8-3 6-11 7-13 8-3 6-11 7-13 8-3 6-11 7-13 8-3

24 8 12 12 4 16 16 11 17 15 3 4 1 5 6 5 2 2 18 17 1 1 4 12 23 10 4 4 12 23 1 2 5 6 7 8 34 34 34 7 12 24

1529843 1529845 1529856 1531075 1534356 1534533 1534534 1534535 1534537 1537409 1537410 1581640 1581644 1581649 1581650 1584220 1594131 1600591 1600592 1600593 1610844 1610845 1652960 1658292 1658294 1660750 1660875

13 2 3 5 17 13

1672227 1684597 1692974 1692975

See Service Manual for service procedures.

8 3 3 3 2 2 9 5 16 21 14 15 13 13 13 14 4 3

1692977 1692978 1692979 1692980 1692981 1692982 1692984 1692987 1692988 1692990 1692991 1705264 1706749

13 13 10 13 15 20 7 10 6

1706800 1709573 1709574 1709807 2003096 2008715 2033074

6 6 6 7

13 9 7 7 4 19 2 10 8 4 5 6

2033553 2033556 2033579 2033582 2033589 2033593 2033678 2033695 2033824 2033826 2033827 2033828

6 8 10 16 12 19 14 18 11 11 12 15 1 1 4 13 13 3 1 12 23 3 1 3 7 8 10 15 8 9 1 1 4 5 8 10 1 1 3 4 2 4 3 5 5 4

©2013 HYSTER COMPANY

UNIT CODE B495 NORTH AMERICA

01/2014

NUMERICAL INDEX (continued) PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

2033829

6-11 7-13 8-3 4-2 6-3 7-3 1-11 7-11 7-7 6-5 7-9 6-5 7-9 6-5 6-5 6-5 7-9 7-9 7-9 7-9 7-9 7-9 6-5 7-9 7-9 7-9 7-9 7-9 7-9 7-9 7-9 7-9 2-3 5-9 6-5 6-5 6-7 6-9 6-7 6-9 6-7 6-9 6-7 6-9 6-7 6-9 7-11 7-11 7-11 7-7 7-7 7-7

2034883

6-7 7-7 2-2 2-15 2-17 2-13 2-15 1-14 1-13 1-5 2-7 6-7 3-3 1-11 1-5 1-14 1-14 3-4 3-9 1-5 2-7 2-7 1-5 1-5 2-13 2-15 2-15 2-13 2-15 2-13 2-15 2-13 2-15 2-13 2-13 2-13 1-3 1-5 2-13 1-5 3-3 3-3 3-7 9-3 1-5 1-5 2-2 2-9 2-11 1-11 1-5 1-5

2051870 2052113 2052621 2052834 2053653 2053769 2053860 2053893 2053894 2053896 2054042 2054058 2054059 2054154 2054155 2054208 2054214 2054366 2054367 2054369 2054408 2054867 2055306 2055918 2056015 2056061 2056062 2056063 2056064 2056114 2056125 2056126

2-7 1-5 2-9 2-7 1-11 2-4 2-7 6-11 6-3 6-11 5-7 5-7 5-7 2-7 2-4 5-7 6-5 9-3 9-3 9-3 1-14 5-9 5-7 1-11 2-3 9-5 9-5 9-5 9-5 9-5 9-5 9-5 9-5 9-5 9-5 9-5 9-5 9-5 1-18 1-18 9-5 6-7 6-9 2-13 2-15 2-2 1-5 1-5 3-3 3-7 2-15 1-5

2060004 2060574 2060609 2060612 2060614 2060839

3-4 2-9 2-13 2-11 5-7 5-9 6-9 7-5 2-7 2-15 2-9 6-7 6-7 2-9 6-7 1-13 2-11 3-3 3-7 2-15 2-15 3-3 3-7 2-9 2-9 2-9 2-9 2-9 2-4 1-14 1-14 1-14 3-3 3-7 1-14 1-14 6-7 1-14 1-14 1-14 6-3 7-3 3-5 3-9 3-3 5-7 5-7 5-5 5-7 5-3 5-7 1-5

2033841 2034124 2034268 2034270 2034401 2034402 2034403 2034408 2034410 2034411 2034421 2034422 2034423 2034429 2034430 2034431 2034433 2034434 2034435 2034436 2034439 2034440 2034441 2034444 2034445 2034446 2034556 2034584 2034596 2034597 2034704 2034705 2034706 2034707 2034708 2034804 2034805 2034806 2034830 2034831 2034833

7 7 6 5 7 9 11 18 13 6 10 10 11 4 4 4 7 13 22 1 1 1 4 2 2 2 3 3 3 4 4 4 1 5 4 9

©2013 HYSTER COMPANY

2034890 2037552 2038652 2040664 2040833 2042675 2042981 2043856 2044484 2044976 2045107 2045112 2045501 2046003 2046545 2046546 2048043 2048081 2048593 2048832 2048833 2048834 2048835 2048836 2048837 2048838 2049316

3 3 3 3 3

2049391 2049428 2050082 2050084 2050555 2050732 2050733 2050771 2050772 2050774 2051303 2051304

7 8 1 4 3 13 11 5 8 39 7 1 9 32 1 1 3 1 16 17 17 14 36 3 5 9 17 12 8 10 7 8 9 16 6 19 1 16 8 14 16 13 37 38 11 1 9 18 6

2056219 2056850 2056851 2057883 2057892 2058418 2059313 2059341 2059342 2059695 2059812 2059899

See Service Manual for service procedures.

18 5 12 2 5 21 1 6 2 10 2 8 22 13 2 1 1 10 9 5 5 4 3 2 1 1 2 3 4 5 6 7 9 1 1 1 3 18 13 1 10 11 12 11 14 41

2060862 2066432 2067498 2067804 2069391 2069392 2070281 2070404 2071260 2071261 2074923 2075323 2075324 2077505 2078580 2078581 2078582 2078772 2078812 2079401 2082237 2082485 2082486 2083571 2086274 2086275 2088121 2088701 2094227 2094229 2097311 2097314 2098777 2100192 2100193 2100210 2100211 2100248

1 1 15 1 7 5 30 3 2 1 9 12 9 6 18 17 15 16 18 17 4 5 3 10 1 1 2 19 18 1 1 1 1 1 1 8 7 14 21 3 11 1 1 1 11-3

UNIT CODE B495 NORTH AMERICA

01/2014

NUMERICAL INDEX (continued) PART NO.

PAGE ITEM

2100275 2100276 2100281 2100282

2-4 2-4 2-4 2-4 2-7 2-7 2-7 2-7 2-9 2-9 2-9 2-9 1-17 2-4 2-13 2-16 9-3 9-3 1-2 1-2 2-4 1-5 6-11 6-11 1-5 1-5 1-5 6-5 6-7 3-4 3-9 7-9 6-5 7-9 7-7 4-2 7-11 2-15 6-3 7-3 6-7 2-16 2-3 7-7 2-15 2-17 7-7 7-5 6-5 7-9 6-7 6-3

2100371 2100372 2100920 2102138 2102631 2102637 2102909 2102936 2103476 2105336 2105452 2105996 2105997 2106453 2106641 2106685 2106686 2106896 2106897 2106898 2106899 2106900 2111838 2302017 2302046 2302317 2302342 2302406 2302600 2302624 2302664 2302672 2302746 2302806 2302852 2302900 2302927 2302960 2303017 2303092 11-4

1 2 1 12 12 12 2 2 2 2 1

14 1 2 31 1 2 26 28 29 4 2 1 17 25 1 18 1 2 1 2 15 14 1 3 6 7 2 1 3 3 19 5 18

PART NO.

2303190 2303328 2303345 2303454 2303500 2303567 2303582 2303601 2303614 2303818 2303886 2304093 2304237 2304249 2304256 2304259 2304263 2304273 2304287 2304302 2304321 2304398 2304409 2304445 2304456 2304531 2304536 2304577 2304814 2304950 2305053 2305093 2305120 2305142 2305541 2305606 2305652 2305701 2305754 2305757 2305848 2305890 2305973 2306042

PAGE ITEM

PART NO.

PAGE ITEM

7-3 7-11 2-13 2-13 2-16 7-7 2-7 7-3 6-11 7-11 7-9 6-3 7-13 6-3 7-3 6-11 7-5 7-7 7-7 4-2 6-11 7-5 1-18 1-5 7-13 6-3 7-3 7-13 1-18 7-7 7-3 6-9 6-3 7-3 1-5 6-3 6-3 7-3 7-7 6-9 7-13 6-11 6-7 7-5 2-13 9-3 6-3 6-7 7-7 6-3 7-3 7-11

2306097 2306187 2306203 2306214 2306536

7-11 6-7 7-5 6-11 6-3 7-3 6-11 7-5 7-7 7-13 7-13 2-9 1-5 7-11 6-3 7-3 1-5 1-5 7-13 1-11 6-7 6-3 7-5 6-7 4-2 5-9 6-11 6-3 7-5 1-11 7-5 7-5 6-7 7-5 7-11 7-7 7-5 7-9 4-2 2-17 1-5 6-3 7-3 7-5 7-11 2-2 2-13 2-15 2-17 7-3 7-3 2-7

17 2 4 10 1 1 12 8 1 2 21 12 1 8 7 1 20 3 6 2 12 1 20 3 11 11 2 1 5 12 7 9 13 22 6 8 7 7 2 3 2 2 24 12 15 16 2 2 2 18 3

2306582 2306655 2306680 2306690 2306874 2306899 2306994 2307071 2307145 2307278 2307321 2307327 2307400 2307588 2307797 2307814 2307819 2307898 2307906 2308217 2308404 2308468 2308475 2308494 2308580 2308625 2308751 2308769 2308990 2309023 2309107 2309161 2309203 2309214 2309463 2309511 2309579

2309709 2309714 2309839

See Service Manual for service procedures.

1 1 2 1 6 5 2 28 2 2 1 12 9 3 4 27 33 3 7 1 6 5 4 4 10 6 29 1 8 2 2 17 1 2 11 23 1 5 28 4 1 21 2 1 5 6 4 8 8 6

PART NO.

2310031 2310041 2310054 2310082 2310149 2310164 2310424 2310576 2310601 2310636 2310716 2310734 2310789 2310849 2310888 2310968 2311192 2311241 2311349 2311669 2311752 2311781 2311797 2311941 2791931 2791987 2792378 4005162 4006400 4007725 4007726 4009141 4009809 4012309 4014695 4014696 4015006 4015007 4016755 4025621

PAGE ITEM

3-3 3-7 1-18 1-5 7-5 7-13 6-7 7-11 1-18 6-3 7-3 2-13 9-3 7-13 2-7 7-13 7-5 7-5 1-5 6-9 6-11 6-11 7-5 5-9 6-11 2-2 7-3 6-7 2-7 7-13 3-3 3-7 1-5 3-3 3-7 3-9 3-3 3-7 3-9 3-9 3-7 3-3 3-7 5-5 3-4 3-4 3-9 3-9 3-5 3-9 2-2 2-9

16 1 26 13 8 6 4 1 6 5 11 16 2 12 1 2 1 17 8 1 2 15 3 11 1 5 2 17 6 13 12 24 9 14 17 2 3 1 11 9

15 11 11

©2013 HYSTER COMPANY

UNIT CODE B495 NORTH AMERICA

01/2014

NUMERICAL INDEX (continued) PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

4038199 4038201 4047541 4053097 4070427

1-13 1-13 2-7 2-7 2-17

4075269 4075270 4602528 4603625

9-3 2-9 2-9 3-7 2-9

4603626 4604178 4604179 4604180

2-9 1-14 1-14 1-14

4604181 4604182 4604183 4604699

1-14 1-14 1-14 1-14

4 3 18 18

©2013 HYSTER COMPANY

2 2 9 2

See Service Manual for service procedures.

2 1 1 1

1 1 1 2

11-5

UNIT CODE B495 NORTH AMERICA

01/2014

NUMERICAL INDEX (continued) NOTES

11-6

See Service Manual for service procedures.

©2013 HYSTER COMPANY