Hyster W25-40ZC (B454) Parts Manual - PDF DOWNLOAD

W25-40ZC (B454)

1524245 05/2014

©2014 HYSTER COMPANY

UNIT CODE B454 NORTH AMERICA

05/2014

SECTIONS 1

FRAME/DRIVE UNIT

2

ELECTRICAL SYSTEM

3

STEER HANDLE/BRAKE SYSTEM

4

LOAD WHEEL

5

HYDRAULIC SYSTEM

6

MAST-TWO STAGE LIMITED FREE-LIFT

7

MAST-THREE STAGE FULL FREE-LIFT

8

CARRIAGE

9

OPTIONS

10

FIELD CONVERSION KITS

11

NUMERICAL INDEX

This Parts Manual is divided into 11 major sections which are listed above. Quick reference to these sections can be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages to the corresponding tab.

05/2014

UNIT CODE B454 NORTH AMERICA

TABLE OF CONTENTS DESCRIPTION

PAGE

B BATTERY DISCONNECT ............................................................................................................................... 1-16 BATTERY ROLLER .........................................................................................................................................

9-2 BATTERY SPACER ........................................................................................................................................ 1-18 C CARRIAGE THREE STAGE FULL FREE-LIFT - W40ZC ...............................................................................................

THREE STAGE FULL FREE-LIFT - W25ZC, W30ZC ................................................................................

TWO STAGE LIMITED FREE-LIFT - W40ZC .............................................................................................

TWO STAGE LIMITED FREE-LIFT - W25ZC, W30ZC ...............................................................................

CHAINS, PINS, AND ANCHORS THREE STAGE FULL FREE-LIFT ..............................................................................................................

TWO STAGE LIMITED FREE-LIFT ............................................................................................................

CONTROL HANDLE WIRE HARNESS ...........................................................................................................

CONTROL PANEL ASSEMBLY B454 ............................................................................................................................................................

COUNTERWEIGHT 2500 LB .......................................................................................................................................................

3000 AND 4000 LB .....................................................................................................................................

COVERS .........................................................................................................................................................

E ELECTRIC BRAKE ..........................................................................................................................................

ELECTRICAL ARRANGEMENT .....................................................................................................................

8-2 8-3 8-4 8-6 7-8 6-8 2-12 2-2 1-20 1-22 1-14 3-2 2-4

F FREE-LIFT CYLINDER THREE STAGE FULL FREE-LIFT .............................................................................................................. 7-10 H HANDLE UPGRADE KIT ................................................................................................................................. 10-2 HEADER HOSE THREE STAGE FULL FREE-LIFT .............................................................................................................. 7-12 TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 6-16 HOSE TAKE UP THREE STAGE - SINGLE FUNCTION .......................................................................................................

9-4 HYDRAULIC POWER UNIT → S/N B454N01822E ................................................................................................................................

5-2 S/N B454N01823E → ................................................................................................................................

5-4 HYDRAULIC PUMP AND MOTOR ASSEMBLY .............................................................................................

5-6 I INNER AND OUTER MAST TWO STAGE LIMITED FREE-LIFT ............................................................................................................

INNER, INTERMEDIATE, AND OUTER MAST THREE STAGE FULL FREE-LIFT ..............................................................................................................

6-6 7-2

L LABELS AND DECALS ................................................................................................................................... 1-12

©2014 HYSTER COMPANY

See Service Manual for service procedures.

i

UNIT CODE B454 NORTH AMERICA

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TABLE OF CONTENTS (continued) DESCRIPTION

PAGE

LIFT TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 6-10 LIFT CYLINDER THREE STAGE FULL FREE-LIFT .............................................................................................................. 7-15 TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 6-12 LOAD BACKREST AND FORKS HOOK TYPE CARRIAGE ............................................................................................................................

9-8 LOAD WHEEL .................................................................................................................................................

4-2 M MAIN FREE-LIFT THREE STAGE FULL FREE-LIFT .............................................................................................................. 7-18 MAST INSTALLATION ....................................................................................................................................

6-2 MASTER DRIVE UNIT S/N B454N01714C → ................................................................................................................................ 1-10 MASTER DRIVE UNIT ASSEMBLY 1-2 → S/N B454N01713C ................................................................................................................................

1-6 S/N B454N01714C → ................................................................................................................................

S SIDE-SHIFT CARRIAGE → S/N B454N01543A ................................................................................................................................ 9-10 S/N B454N01544A → ................................................................................................................................ 9-12 SIDE-SHIFT CYLINDER ................................................................................................................................. 9-14 T TILLER HANDLE ARM ASSEMBLY COMPOSITE TILLER HEAD (→ S/N B454N01713C) ...............................................................................

COMPOSITE TILLER HEAD (S/N B454N01714C →) ...............................................................................

METAL TILLER HEAD (S/N B454N02038G →) ........................................................................................

TILLER HEAD ASSEMBLY COMPOSITE ...............................................................................................................................................

METAL (S/N B454N02038G →) .................................................................................................................

TILT CYLINDER ..............................................................................................................................................

ROD ENDS AND PINS ...............................................................................................................................

TRACTION MOTOR ........................................................................................................................................

TRAVEL ALARM KITS ....................................................................................................................................

3-4 3-6 3-12 3-8 3-14 5-8 5-10 2-6 10-2

W WINDOWS ZAPI-LAPTOP/PC KIT ................................................................................................................................ 9-16 WIRE HARNESS MAIN TRUCK ..............................................................................................................................................

2-8 Z ZAPI HANDSET KIT ........................................................................................................................................ 9-17

ii

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B454 NORTH AMERICA

05/2014

ABBREVIATIONS QUICK REFERENCE SHEET Listed below are abbreviations used in parts manuals to denote the following expressions: spacer TERM

DEFINITION

TERM

DEFINITION

Amp

Amperes

FRE

Freezer Environment

AR

As Required

in.

inches

BDI

Battery Discharge Indicators

LPG

Liquefied Petroleum Gas

BWI

Brush Wear Indicator

MAP

Manifold Absolute Pressure

CE

Communicator End

mm

millimeters

CRE

Corrosive Environment

MSTS

Microprocessor Spark Timing System

D/B

Date Break

NPT

National Pipe Threads

dbA

Decibel "A" Scale

O/S

Oversize

DE

Drive End

PTO

Power Take Off

ECH

Empty Container Handler

RPM

Revolutions per Minute

ECH-3

Empty Container Handler - 3 High Stacking

S/N

Serial Number

TMM

Truck Management Module

ECH-4

Empty Container Handler - 4 High Stacking

UL Type D

Diesel-Powered Safety Rating

ECH-5

Empty Container Handler - 5 High Stacking

UL Type DS

Diesel-Powered Safety Rating

UL Type E

Battery-Powered Safety Rating

ECH-6

Empty Container Handler - 6 High Stacking

UL Type EE

Battery-Powered Safety Rating

UL Type ES

Battery-Powered Safety Rating

ECH-7

Empty Container Handler - 7 High Stacking

UL Type G

Gasoline-Powered Safety Rating

UL Type GS

Gasoline-Powered Safety Rating

ECM

Electronic Control Module

UL Type LP

Gas-Powered Safety Rating

ECN

Engineering Change Notice

UL Type LPS

LP Gas-Powered Safety Rating

EEPROM

Electrically Erasable Programmable Read Only Memory

U/S

Undersize

EPA

US Environmental Protection Agency

UL

Underwriters Laboratory

EPROM

Electrically Programmable Read Only Memory

V

Volts

©2014 HYSTER COMPANY

See Service Manual for service procedures.

iii

UNIT CODE B454 NORTH AMERICA

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HOW TO USE THE ILLUSTRATED PARTS MANUAL This parts manual describes and illustrates assemblies, subassemblies, and detail parts needed for service replacement.

iv

The different constructions are indicated by keys and footnotes. The callouts correspond to descriptions found on the next page.

See Service Manual for service procedures.

©2014 HYSTER COMPANY

05/2014

UNIT CODE B454 NORTH AMERICA

HOW TO FIND THE DESIRED PART NUMBER

1.

2.

3.

4.

5.

WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN: Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.

Turn to the section you chose. Use the Section Table of Contents to determine the assembly which would normally contain the part required.

Then locate the part on the assembly breakdown page.

WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN: Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).

Locate the assembly the required part is used on and turn to the page indicated for that assembly.

Then locate the part on the assembly breakdown page.

WHEN THE PART NUMBER IS KNOWN: Use the Numerical Index (Page 11-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.

GENERAL:

6.

The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.

Parts Supersession Information. Part numbers that have this history will be displayed in the parts list in the order that they were superseded (from oldest to newest). The superseded part numbers will be shown with a line through them.

Five periods in the PART NO. column (. . . . .) indicate that the part is either Not Serviced Separately or there is a reference to another figure.

A figure reference is denoted by a pointing hand followed by a figure number in the DESCRIPTION column (FFigure 10)

7.

8.

Keys are used to show two or more similar assemblies, RH and LH assembly parts, etc.

Select the appropriate key, "A", "B", "C", "D", or "E" and the corresponding quantity column to find the required parts. Two periods in the QTY column (..) indicate that the part is not used for that assembly.

Indented descriptions under the DESCRIPTION column are used to indicate assemblies and

©2014 HYSTER COMPANY

subparts of assemblies. In the example on the previous page, BEARING CAP (Item 2) is a subpart of the major assembly CASE. 9. Quantities shown are for one assembly. The quantities of the subpart BEARING CAP are indicated as two and two. This means two per CASE assembly.

10. Serial number breaks identify the most current parts information and are shown as follows: → S/N D001H2628 Indicates last serial number affected.

S/N D001H2629 → Indicates the first serial number affected.

S/N D001H1553 ↔ S/N D001H3291 Indicates a range of serial numbers affected.

ECN numbers for pending serial numbers are shown to allow for the inclusion of the most current parts information and are identified as follows: → S/N Pending Per ECN 63243 Indicates a pending serial number for last unit affected.

S/N Pending Per ECN 63243 → Indicates a pending serial number for first unit affected.

Date breaks are used to indicate when a change occurred but a subsequent serial number break was not recorded. This is an arbitrary date usually based on the ECN release and are identified as follows: → D/B 3/00 Indicates that a change occurred sometime within that month for the item affected.

D/B 3/00 → Indicates that a change occurred sometime within that month for the item affected.

D/B 3/00 ↔ D/B 4/00 Indicates a range of production dates of the item affected.

Contact your local dealer for Hyster lift trucks for serial number information for items with a ECN or a date break.

ORDERING PARTS: When ordering replacement parts, give the unit serial number, part number, name of part and quantity required.

For any further information on parts, service, or ordering, consult your local dealer for Hyster lift trucks.

See Service Manual for service procedures.

v

UNIT CODE B454 NORTH AMERICA

05/2014

IDENTIFICATION OF TRUCK SERIAL NUMBERS

(1) and (2)

The first letter and three numbers indicate the truck unit code.

(3)

The second letter indicates the plant of manufacture.

(4)

The four or five digit number indicates the production sequence number of the truck.

(5)

The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.

The letters "I", "O", and "Q" will not be used.

For pending serial numbers contact your local dealer for Hyster lift trucks.

Parts referred to in this book as right or left hand parts are in accordance with the illustration above.

vi

See Service Manual for service procedures.

©2014 HYSTER COMPANY

05/2014

UNIT CODE B454 NORTH AMERICA

PUBLICATIONS Every new lift truck is provided with an OPERATING MANUAL. This manual has information that the operator must know for inspection and operation of the lift truck.

SERVICE MAINTENANCE MANUALS, which provide service and overhaul procedures, and PARTS

MANUALS with complete replacement part identification, are available at a nominal fee from your Hyster dealer to assist users in effectively maintaining Hyster lift trucks in a safe, useful condition. See the list below for information on ordering specific publications for this model lift truck.

PUBLICATION

HYSTER PART NUMBER

Operating Manual........................................................................................................................ 1506716 Service Manual (Complete)......................................................................................................... 1524247 Parts Manual............................................................................................................................... 1524245

©2014 HYSTER COMPANY

See Service Manual for service procedures.

vii

UNIT CODE B454 NORTH AMERICA

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NOTES

viii

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B454 NORTH AMERICA

05/2014

1

FRAME/DRIVE UNIT

05/2014

UNIT CODE B454 NORTH AMERICA

SECTION 1 FRAME/DRIVE UNIT DESCRIPTION

PAGE

BATTERY DISCONNECT ...............................................................................................................................

BATTERY SPACER ........................................................................................................................................

COUNTERWEIGHT 2500 LB .......................................................................................................................................................

3000 AND 4000 LB .....................................................................................................................................

COVERS .........................................................................................................................................................

LABELS AND DECALS ...................................................................................................................................

MASTER DRIVE UNIT S/N B454N01714C → ................................................................................................................................

MASTER DRIVE UNIT ASSEMBLY → S/N B454N01713C ................................................................................................................................

S/N B454N01714C → ................................................................................................................................

©2014 HYSTER COMPANY

See Service Manual for service procedures.

1-16 1-18 1-20 1-22 1-14 1-12 1-10 1-2 1-6

1-1

UNIT CODE B454 NORTH AMERICA

05/2014

MASTER DRIVE UNIT ASSEMBLY (FIGURE 1-1) (→ S/N B454N01713C)

1-2

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B454 NORTH AMERICA

05/2014

MASTER DRIVE UNIT ASSEMBLY (→ S/N B454N01713C) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 22 22 22 22 22 22 22 23 24 24 24 24 24 24 24 24 25 26 27 28 29 30 30 30 30 30 30

PART NO.

DESCRIPTION

2045094 1534179 1479432 1534286 1534181 1534182 1534183 1534186 1534184 1534188 1534189 1534190 1534191 1534287 1534193 1479433 1534194 1534197 1534198 1534199 1534200 1534290 1534202 1534203 1534204 1534205 1534206 1534207 1534208 1534209 1534291 1534210 1534211 1534212 1534213 1534214 1534215 1534216 1534218 1617536 1534220 1534221 1497284 1534222 1534223 1534224 1534225 1534226 1534227 1534228

Master Drive Unit ................................................................................................

Plug ................................................................................................................

Seal ................................................................................................................

Support ...........................................................................................................

Bushing ..........................................................................................................

Bearing ...........................................................................................................

Gasket ............................................................................................................

Bolt .................................................................................................................

Housing ..........................................................................................................

Bearing ...........................................................................................................

Plate ...............................................................................................................

Bolt .................................................................................................................

Bushing ..........................................................................................................

Housing ..........................................................................................................

Cover ..............................................................................................................

Plug ................................................................................................................

Washer ...........................................................................................................

Gear ...............................................................................................................

Bearing ...........................................................................................................

Nut ..................................................................................................................

Gear ...............................................................................................................

Bearing ...........................................................................................................

Shim (0.040 in.) ..............................................................................................

Shim (0.043 in.) ..............................................................................................

Shim (0.047 in.) ..............................................................................................

Shim (0.048 in.) ..............................................................................................

Shim (0.049 in.) ..............................................................................................

Shim (0.0496 in.) ............................................................................................

Shim (0.050 in.) ..............................................................................................

Shim (0.051 in.) ..............................................................................................

Spacer ............................................................................................................

Shim (0.071 in.) ..............................................................................................

Shim (0.073 in.) ..............................................................................................

Shim (0.075 in.) ..............................................................................................

Shim (0.077 in.) ..............................................................................................

Shim (0.079 in.) ..............................................................................................

Shim (0.081 in.) ..............................................................................................

Shim (0.083 in.) ..............................................................................................

Shim (0.085 in.) ..............................................................................................

Kit-Gear ..........................................................................................................

Wheel Shaft ....................................................................................................

Cover ..............................................................................................................

Sealing Ring (Wheel Shaft) ............................................................................

Bearing ...........................................................................................................

Shim (0.163 in.) ..............................................................................................

Shim (0.164 in.) ..............................................................................................

Shim (0.165 in.) ..............................................................................................

Shim (0.166 in.) ..............................................................................................

Shim (0.167 in.) ..............................................................................................

Shim (0.168 in.) ..............................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 4 2 1 10 1 1 1 14 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1-3

UNIT CODE B454 NORTH AMERICA

05/2014

MASTER DRIVE UNIT ASSEMBLY (→ S/N B454N01713C) ITEM 30 30 30 30 30 30 30 30 31 32 33 33 33 33 33 33 33 33 33 33 33 34 35 36

1-4

PART NO. 1534229 1534230 1534231 1534232 1534233 1534234 1534235 1534236 1519014 1534249 1534237 1534238 1534239 1534240 1534241 1534242 1534243 1534244 1534245 1534246 1534247 1534248 1497280 1497282

DESCRIPTION

QTY

Shim (0.169 in.) ..............................................................................................

Shim (0.170 in.) ..............................................................................................

Shim (0.171 in.) ..............................................................................................

Shim (0.172 in.) ..............................................................................................

Shim (0.173 in.) ..............................................................................................

Shim (0.175 in.) ..............................................................................................

Shim (0.177 in.) ..............................................................................................

Shim (0.179 in.) ..............................................................................................

Nut ..................................................................................................................

Bearing ...........................................................................................................

Shim (0.035 in.) ..............................................................................................

Shim (0.037 in.) ..............................................................................................

Shim (0.039 in.) ..............................................................................................

Shim (0.041 in.) ..............................................................................................

Shim (0.043 in.) ..............................................................................................

Shim (0.047 in.) ..............................................................................................

Shim (0.048 in.) ..............................................................................................

Shim (0.0488 in.) ............................................................................................

Shim (0.0496 in.) ............................................................................................

Shim (0.050 in.) ..............................................................................................

Shim (0.051 in.) ..............................................................................................

Spacer ............................................................................................................

Plug ................................................................................................................

Gasket ............................................................................................................

See Service Manual for service procedures.

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

©2014 HYSTER COMPANY

05/2014

UNIT CODE B454 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY

See Service Manual for service procedures.

1-5

UNIT CODE B454 NORTH AMERICA

05/2014

MASTER DRIVE UNIT ASSEMBLY (FIGURE 1-2) (S/N B454N01714C →)

1-6

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B454 NORTH AMERICA

05/2014

MASTER DRIVE UNIT ASSEMBLY (S/N B454N01714C →) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 22 22 22 22 22 22 22 23 24 24 24 24 24 24 24 24 25 26 27 28 29 30 30 30 30 30 30

PART NO. 2075528 1534179 1614693 1534286 1534181 1534182 1534183 1534186 1534184 1534188 1534189 1534190 1534191 1534287 1534193 1479433 1534194 1534197 1534198 a 1554108 1534200 1534290 1534202 1534203 1534204 1534205 1534206 1534207 1534208 1534209 1534291 1534210 1534211 1534212 1534213 1534214 1534215 1534216 1534218 1617536 1534220 1534221 a 1497284 1534222 1534223 1534224 1534225 1534226 1534227 1534228

©2014 HYSTER COMPANY

DESCRIPTION

QTY

Master Drive Unit ................................................................................................

Plug ................................................................................................................

Seal ................................................................................................................

Support ...........................................................................................................

Bushing ..........................................................................................................

Bearing ...........................................................................................................

Gasket ............................................................................................................

Bolt .................................................................................................................

Housing ..........................................................................................................

Bearing ...........................................................................................................

Plate ...............................................................................................................

Bolt .................................................................................................................

Bushing ..........................................................................................................

Housing ..........................................................................................................

Cover ..............................................................................................................

Plug ................................................................................................................

Washer ...........................................................................................................

Gear ...............................................................................................................

Bearing ...........................................................................................................

Nut ..................................................................................................................

Gear ...............................................................................................................

Bearing ...........................................................................................................

Shim (0.040 in.) ..............................................................................................

Shim (0.043 in.) ..............................................................................................

Shim (0.047 in.) ..............................................................................................

Shim (0.048 in.) ..............................................................................................

Shim (0.049 in.) ..............................................................................................

Shim (0.0496 in.) ............................................................................................

Shim (0.050 in.) ..............................................................................................

Shim (0.051 in.) ..............................................................................................

Spacer ............................................................................................................

Shim (0.071 in.) ..............................................................................................

Shim (0.073 in.) ..............................................................................................

Shim (0.075 in.) ..............................................................................................

Shim (0.077 in.) ..............................................................................................

Shim (0.079 in.) ..............................................................................................

Shim (0.081 in.) ..............................................................................................

Shim (0.083 in.) ..............................................................................................

Shim (0.085 in.) ..............................................................................................

Kit-Gear ..........................................................................................................

Wheel Shaft ....................................................................................................

Cover ..............................................................................................................

Sealing Ring (Wheel Shaft) ............................................................................

Bearing ...........................................................................................................

Shim (0.163 in.) ..............................................................................................

Shim (0.164 in.) ..............................................................................................

Shim (0.165 in.) ..............................................................................................

Shim (0.166 in.) ..............................................................................................

Shim (0.167 in.) ..............................................................................................

Shim (0.168 in.) ..............................................................................................

See Service Manual for service procedures.

1 1 1 1 4 2 1 10 1 1 1 14 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1-7

UNIT CODE B454 NORTH AMERICA

05/2014

MASTER DRIVE UNIT ASSEMBLY (S/N B454N01714C →) ITEM 30 30 30 30 30 30 30 30 31 32 33 33 33 33 33 33 33 33 33 33 33 34 35 36

PART NO. 1534229 1534230 1534231 1534232 1534233 1534234 1534235 1534236 a 1554114 1534249 1534237 1534238 1534239 1534240 1534241 1534242 1534243 1534244 1534245 1534246 1534247 1534248 1497280 1497282

DESCRIPTION

QTY

Shim (0.169 in.) ..............................................................................................

Shim (0.170 in.) ..............................................................................................

Shim (0.171 in.) ..............................................................................................

Shim (0.172 in.) ..............................................................................................

Shim (0.173 in.) ..............................................................................................

Shim (0.175 in.) ..............................................................................................

Shim (0.177 in.) ..............................................................................................

Shim (0.179 in.) ..............................................................................................

Nut , Ring .......................................................................................................

Bearing ...........................................................................................................

Shim (0.035 in.) ..............................................................................................

Shim (0.037 in.) ..............................................................................................

Shim (0.039 in.) ..............................................................................................

Shim (0.041 in.) ..............................................................................................

Shim (0.043 in.) ..............................................................................................

Shim (0.047 in.) ..............................................................................................

Shim (0.048 in.) ..............................................................................................

Shim (0.0488 in.) ............................................................................................

Shim (0.0496 in.) ............................................................................................

Shim (0.050 in.) ..............................................................................................

Shim (0.051 in.) ..............................................................................................

Spacer ............................................................................................................

Plug ................................................................................................................

Gasket ............................................................................................................

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

FOOTNOTES: a

1-8

Part of Kit 1617536

See Service Manual for service procedures.

©2014 HYSTER COMPANY

05/2014

UNIT CODE B454 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY

See Service Manual for service procedures.

1-9

UNIT CODE B454 NORTH AMERICA

05/2014

MASTER DRIVE UNIT (FIGURE 1-3) (S/N B454N01714C →)

1-10

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B454 NORTH AMERICA

05/2014

MASTER DRIVE UNIT (S/N B454N01714C →) ITEM 1 2 3 4 5 6 7 8 9 10 11 11 12 13 14 15 15 16 17 17 17 18 19 19 19 20 21 22 23 24

PART NO. 239503 292681 296424 320157 1343502 1475398 2039243 2039303 2039316 a 293795 c 2045094 d 2075528 1479432 1479433 1534194 2055944 2045959 2041761 2040499 2040753 2059612 2038719 2306688 2037928 2059613 2045942 132131 887012 316678 216895 b 2044976

DESCRIPTION

QTY

Nut ......................................................................................................................

Lockwasher .........................................................................................................

Washer ...............................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

Capscrew ............................................................................................................

Bracket ................................................................................................................

Stud ....................................................................................................................

Nut ......................................................................................................................

Capscrew ............................................................................................................

Master Drive Unit (FFigure 1-1).........................................................................

Master Drive Unit ................................................................................................

Seal ................................................................................................................

Plug ................................................................................................................

Washer ...........................................................................................................

Magnetic Brake ...................................................................................................

Key (Woodruff) ....................................................................................................

Traction Motor (150 Amp) ...................................................................................

Wheel and Tire (Rubber) ....................................................................................

Wheel and Tire (Poly) .........................................................................................

Wheel and Tire (Siped Poly) ...............................................................................

Drive Wheel ....................................................................................................

Tire (Rubber) ..................................................................................................

Tire (Poly) .......................................................................................................

Cushion Tire (Siped Poly) ..............................................................................

Band ...................................................................................................................

Clamp .................................................................................................................

Dowel ..................................................................................................................

Screw ..................................................................................................................

Static Strap .........................................................................................................

Boot ....................................................................................................................

10 6 9 8 5 4 1 4 4 4 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2

FOOTNOTES: a b

Maintenance use only Not Illustrated

©2014 HYSTER COMPANY

c d

→ S/N B455N01714C S/N B455N01714C →

See Service Manual for service procedures.

1-11

UNIT CODE B454 NORTH AMERICA

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LABELS AND DECALS (FIGURE 1-4)

1-12

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B454 NORTH AMERICA

05/2014

LABELS AND DECALS ITEM 1 2 3 4 5 6 7 8 8 9 10 11 12 13 14 15 16 17

PART NO. 2308468 2034124 2053653 1529042 1479130 1506716 1534660 2044484 2050774 1495277 389688 a. . . . .

2307400 1529043 2055918 b 2770775 2054342 2054831

DESCRIPTION

QTY

Label (Fork Warning) ..........................................................................................

Label (Mast Warning) .........................................................................................

Label (Warning and Instruction) ..........................................................................

Label (Hyster) .....................................................................................................

Label (Dash) .......................................................................................................

Operator Manual .................................................................................................

Label (Patents and Trademarks) ........................................................................

Label (Battery Discharge Notice - Flooded Battery) (Flooded Battery) ..............

Label (Battery Discharge Notice - AGM Battery) (AGM Battery) ........................

U.L. Plate (Type E) .............................................................................................

Nameplate Cover ................................................................................................

Nameplate ..........................................................................................................

Rivet ....................................................................................................................

Label (Hyster) .....................................................................................................

Label (Manual Lowering) ....................................................................................

Label (Snowflake) ...............................................................................................

Label (Sideshift) ..................................................................................................

Label (Tilt) ...........................................................................................................

2 2 1 2 1 1 1 1 1 1 1 1 4 2 1 2 1 1

FOOTNOTES: a

Contact your dealer

©2014 HYSTER COMPANY

b

Only used on Cold Storage

See Service Manual for service procedures.

1-13

UNIT CODE B454 NORTH AMERICA

05/2014

COVERS (FIGURE 1-5)

1-14

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B454 NORTH AMERICA

05/2014

COVERS ITEM 1 2 3 4 5 6 7 8 8 9 9 10 11 12

PART NO.

DESCRIPTION

1468390 2036141 2306899 2040664 335989 335991 227089 1525540 1525541 1525537 1525539 2034380 2034381 2034382

Cover (Front) ......................................................................................................

Plate ....................................................................................................................

Clip ......................................................................................................................

Rivet ....................................................................................................................

Information Case ................................................................................................

Cover (Information Case) ...................................................................................

Screw ..................................................................................................................

Cover (2500 lb) ...................................................................................................

Cover (3000 and 4000 lb) ...................................................................................

Cover (Front) (2500 and 3000 lb) .......................................................................

Cover (Front) (4000 lb) .......................................................................................

Screw ..................................................................................................................

Washer ...............................................................................................................

Clip ......................................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 4 1 1 2 1 1 1 1 12 12 12

1-15

UNIT CODE B454 NORTH AMERICA

05/2014

BATTERY DISCONNECT (FIGURE 1-6)

1-16

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B454 NORTH AMERICA

05/2014

BATTERY DISCONNECT ITEM 1 1 1 1 1 1 1 1 1 1 1 1 2 3 4 5 6

PART NO.

DESCRIPTION

2053814 288835 2052834 2302831 210483 195489 2053813 1195971 2052834 2302831 210483 195489 2033589 220359 15154 15054 264150

Battery Connector and Cable (Red) ...................................................................

1 Battery Connector (Red) ................................................................................

1 Sleeve ............................................................................................................

2 Cable .............................................................................................................. AR Terminal .........................................................................................................

1 Terminal .........................................................................................................

1 Battery Connector and Cable (Gray) ..................................................................

1 Battery Connector (Gray) ...............................................................................

1 Sleeve ............................................................................................................

2 Cable .............................................................................................................. AR Terminal .........................................................................................................

1 Terminal .........................................................................................................

1 Battery Connector Pull Handle ...........................................................................

1 Screw ..................................................................................................................

4 Lockwasher .........................................................................................................

2 Nut ......................................................................................................................

2 Nut ......................................................................................................................

2

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1-17

UNIT CODE B454 NORTH AMERICA

05/2014

BATTERY SPACER (FIGURE 1-7)

1-18

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B454 NORTH AMERICA

05/2014

BATTERY SPACER ITEM 1 2 3 4 5 6 7 8 9

PART NO.

DESCRIPTION

2034556 15178 15158 221712 2306348 16828 15134 15156 15056

Bracket (With Stud) .............................................................................................

Washer ...............................................................................................................

Washer ...............................................................................................................

Nut ......................................................................................................................

Spacer ................................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

2 2 2 2 2 2 2 2 2

1-19

UNIT CODE B454 NORTH AMERICA

05/2014

COUNTERWEIGHT (FIGURE 1-8) 2500 LB

1-20

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B454 NORTH AMERICA

05/2014

COUNTERWEIGHT 2500 LB ITEM 1 2 3 4 5

PART NO.

DESCRIPTION

.....

18599 15178 15158 15058

Counterweight .....................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Washer ...............................................................................................................

Nut ......................................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 2 1 1

1-21

UNIT CODE B454 NORTH AMERICA

05/2014

COUNTERWEIGHT (FIGURE 1-9) 3000 AND 4000 LB

1-22

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B454 NORTH AMERICA

05/2014

COUNTERWEIGHT 3000 AND 4000 LB ITEM 1 2 3 4 5

PART NO.

DESCRIPTION

.....

17276 15178 15158 15058

Counterweight .....................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Washer ...............................................................................................................

Nut ......................................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 2 1 1

1-23

UNIT CODE B454 NORTH AMERICA

05/2014

NOTES

1-24

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B454 NORTH AMERICA

05/2014

2

ELECTRICAL SYSTEM

05/2014

UNIT CODE B454 NORTH AMERICA

SECTION 2 ELECTRICAL SYSTEM DESCRIPTION

PAGE

CONTROL HANDLE WIRE HARNESS ........................................................................................................... 2-12 CONTROL PANEL ASSEMBLY B454 ............................................................................................................................................................

2-2 ELECTRICAL ARRANGEMENT .....................................................................................................................

2-4 TRACTION MOTOR ........................................................................................................................................

2-6 WIRE HARNESS MAIN TRUCK ..............................................................................................................................................

2-8

©2014 HYSTER COMPANY

See Service Manual for service procedures.

2-1

UNIT CODE B454 NORTH AMERICA

05/2014

CONTROL PANEL ASSEMBLY (FIGURE 2-1) B454

2-2

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B454 NORTH AMERICA

05/2014

CONTROL PANEL ASSEMBLY B454 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

PART NO.

DESCRIPTION

2054839 2055687 2055599 292680 287817 2053769 320156 1356217 296355 302008 1322393 1347314 320157 292681 302060 255578 302057 361810 2053669 329069 2054840 2053787 2053788 2053792 2053793 2054155

Control Panel (B454) ..........................................................................................

Control Panel ..................................................................................................

Controller ........................................................................................................

Washer ...........................................................................................................

Capscrew .......................................................................................................

Contactor ........................................................................................................

Washer ...........................................................................................................

Fuse Block (2-Way) ........................................................................................

Washer ...........................................................................................................

Screw .............................................................................................................

Fuse (4 Amp) ..................................................................................................

Clamp .............................................................................................................

Washer ...........................................................................................................

Lockwasher ....................................................................................................

Screw .............................................................................................................

Clamp .............................................................................................................

Screw .............................................................................................................

Fuse (300 Amp) ..............................................................................................

Buss Bar .........................................................................................................

Nut ..................................................................................................................

Wire Harness (Main) (FFigure 2-4)...............................................................

Cable Assy (F1) ..............................................................................................

Cable Assy (F2) ..............................................................................................

Cable Assy (A1) .............................................................................................

Cable Assy (A2) .............................................................................................

Wire Harness (Contactor to Fuse Block) ........................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 6 6 1 2 1 2 2 2 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1

2-3

UNIT CODE B454 NORTH AMERICA

05/2014

ELECTRICAL ARRANGEMENT (FIGURE 2-2)

2-4

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B454 NORTH AMERICA

05/2014

ELECTRICAL ARRANGEMENT ITEM 1 2 3 4 5 6 7 8 9 10 11 11 11 11 12 12 12 13 14 15

PART NO. 2054839 320157 292681 136681 133484 292680 320156 302044 264150 2042675 2046546 1491654 a 2046545 a 2311797 254007 262798 b 2051870 292654 292681 320157 a 2302672 a 137852

DESCRIPTION

QTY

Control Panel ......................................................................................................

Washer ...............................................................................................................

Lockwasher .........................................................................................................

Capscrew ............................................................................................................

Grommet .............................................................................................................

Washer ...............................................................................................................

Washer ...............................................................................................................

Screw ..................................................................................................................

Nut ......................................................................................................................

Horn ....................................................................................................................

Indicator (With Wire Harness) (Kit) .....................................................................

MDI .................................................................................................................

Wire Harness ..................................................................................................

Plug (Without MDI) .............................................................................................

Ignition Switch (Key) ...........................................................................................

Key Set ...........................................................................................................

Ignition Switch (Toggle) (Toggle) ........................................................................

Nut ......................................................................................................................

Lockwasher .........................................................................................................

Washer ...............................................................................................................

Strap ...................................................................................................................

Strap Clamp ........................................................................................................

1 4 4 4 2 4 2 2 2 1 1 1 1 1 1 1 1 2 2 2 2 11

FOOTNOTES: a

Not Illustrated

©2014 HYSTER COMPANY

b

Optional

See Service Manual for service procedures.

2-5

UNIT CODE B454 NORTH AMERICA

05/2014

TRACTION MOTOR (FIGURE 2-3)

2-6

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B454 NORTH AMERICA

05/2014

TRACTION MOTOR ITEM 1 2 3 4 5 6 7 8

PART NO.

DESCRIPTION

2041761 1500161 1500162 1500167 1500166 1500164 1500165 1500168 1500169

Traction Motor (150 Amp) ...................................................................................

Armature .........................................................................................................

Stator ..............................................................................................................

Brush Holder ..................................................................................................

Brush and Spring ............................................................................................

Plate ...............................................................................................................

Bearing ...........................................................................................................

Bracket ...........................................................................................................

Cover Band ....................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 1 1 1 1

2-7

UNIT CODE B454 NORTH AMERICA

05/2014

WIRE HARNESS (FIGURE 2-4) MAIN TRUCK

2-8

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B454 NORTH AMERICA

05/2014

WIRE HARNESS MAIN TRUCK ITEM 1 2 3 4 5 6 7 8 9 10 11

PART NO.

DESCRIPTION

2054840 2049391 1369409 2034890 2037544 2048593 2303328 2309579 2302852 2309579 2058418 2059812

Wire Harness (Main) ...........................................................................................

1 Connector .......................................................................................................

1 Connector (8 Way) .........................................................................................

2 Connector .......................................................................................................

1 Receptacle .....................................................................................................

1 Connector (6 Way) .........................................................................................

1 Connector .......................................................................................................

1 Socket ............................................................................................................ AR Pin ..................................................................................................................

3 Socket ............................................................................................................

2 Connector .......................................................................................................

2 Connector (4 Way) .........................................................................................

1

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

2-9

UNIT CODE B454 NORTH AMERICA

05/2014

WIRE HARNESS (FIGURE 2-5)

2-10

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B454 NORTH AMERICA

05/2014

WIRE HARNESS ITEM 1 2 3

PART NO.

DESCRIPTION

2054155 1301783 222180 2303345

Wire Harness (Contactor to Fuse Block) ............................................................

Ring Terminal .....................................................................................................

Cable ..................................................................................................................

Terminal (Ring) ...................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 2 2 2

2-11

UNIT CODE B454 NORTH AMERICA

05/2014

CONTROL HANDLE WIRE HARNESS (FIGURE 2-6)

2-12

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B454 NORTH AMERICA

05/2014

CONTROL HANDLE WIRE HARNESS ITEM 1 2 3 4 5 6 7 8 9 10

PART NO.

DESCRIPTION

2066434 2048593 2309579 2035909 2302852 2048834 1382671 2033695 2048832 2058418 2048833

Wire Harness ......................................................................................................

1 Connector (6 Way) .........................................................................................

1 Socket ............................................................................................................

6 Connector .......................................................................................................

1 Pin ..................................................................................................................

8 Insulator ..........................................................................................................

2 Tube (Heat Shrinkable) .................................................................................. AR Connector .......................................................................................................

1 Connector Block .............................................................................................

1 Connector .......................................................................................................

1 Connector Block .............................................................................................

1

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

2-13

UNIT CODE B454 NORTH AMERICA

05/2014

NOTES

2-14

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B454 NORTH AMERICA

05/2014

3

STEER HANDLE/BRAKE SYSTEM

05/2014

UNIT CODE B454 NORTH AMERICA

SECTION 3 STEER HANDLE/BRAKE SYSTEM DESCRIPTION

PAGE

ELECTRIC BRAKE ..........................................................................................................................................

3-2 TILLER HANDLE ARM ASSEMBLY COMPOSITE TILLER HEAD (→ S/N B454N01713C) ...............................................................................

3-4 COMPOSITE TILLER HEAD (S/N B454N01714C →) ...............................................................................

3-6 METAL TILLER HEAD (S/N B454N02038G →) ........................................................................................ 3-12 TILLER HEAD ASSEMBLY COMPOSITE ...............................................................................................................................................

3-8 METAL (S/N B454N02038G →) ................................................................................................................. 3-14

©2014 HYSTER COMPANY

See Service Manual for service procedures.

3-1

UNIT CODE B454 NORTH AMERICA

05/2014

ELECTRIC BRAKE (FIGURE 3-1)

ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14

PART NO. 2055944 2046216 2046214 ..... ..... .....

2046215 ..... ..... ..... ..... ..... .....

303294 2045959 a 2045942

DESCRIPTION

QTY

Magnetic Brake ...................................................................................................

Disk ................................................................................................................

Brake Lining ...................................................................................................

Adjustment Tube ............................................................................................

Pressure Disk .................................................................................................

Spring (Inner) .................................................................................................

Hub .................................................................................................................

Magnet Body ..................................................................................................

Lockwasher .........................................................................................................

Capscrew .......................................................................................................

Spring (Outer) .................................................................................................

Tappet ............................................................................................................

Adjusting Nut ..................................................................................................

Rectifier ...............................................................................................................

Key (Woodruff) ....................................................................................................

Band ...................................................................................................................

1 1 1 3 1 4 1 1 3 3 3 4 1 1 1 1

FOOTNOTES: a

3-2

Not Illustrated

See Service Manual for service procedures.

©2014 HYSTER COMPANY

05/2014

UNIT CODE B454 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY

See Service Manual for service procedures.

3-3

UNIT CODE B454 NORTH AMERICA

05/2014

TILLER HANDLE ARM ASSEMBLY (FIGURE 3-2) COMPOSITE TILLER HEAD (→ S/N B454N01713C)

3-4

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B454 NORTH AMERICA

05/2014

TILLER HANDLE ARM ASSEMBLY COMPOSITE TILLER HEAD (→ S/N B454N01713C) ITEM 1 2 3 4 5 6 7 8 9 10 10 11 12 13 14 15 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

PART NO. 2040527 16394 18515 2042677 2042691 2039858 2007882 2044380 329069 296010 296166 320157 293780 1450356 ..... d 2066136 f 2066311 2049350 2309196 220633 2043856 2062998 353144 292680 287817 132131 1486566 2302569 1548435 a 1496663 a 1589461 a 320160 a 388049 292682 a 1534251 a 1534250 287817 bc 2055656 be 2066434

DESCRIPTION

QTY

Tube (Tiller Handle Arm) ....................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Shaft (Tiller Pivot) ...............................................................................................

Pin .......................................................................................................................

Ball Stud (Gas Spring Mount) .............................................................................

Grease Fitting .....................................................................................................

Bushing ...............................................................................................................

Nut ......................................................................................................................

Capscrew ............................................................................................................

Capscrew (Alternate Part) ..................................................................................

Washer ...............................................................................................................

Lockwasher .........................................................................................................

Plug .....................................................................................................................

Tiller Head Assembly (B454, Standard and Cold Storage) (FFigure 3-4).........

Gas Spring ..........................................................................................................

Gas Spring ..........................................................................................................

Microswitch .........................................................................................................

Mounting Plate ....................................................................................................

Screw ..................................................................................................................

Capscrew ............................................................................................................

Cover (Weldment) ...............................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

Clamp .................................................................................................................

Clamp .................................................................................................................

Shim (0.030 in.) ..................................................................................................

Bracket ................................................................................................................

Plate ....................................................................................................................

Stud ....................................................................................................................

Washer ...............................................................................................................

1 1 1 1 1 2 1 2 2 2 2 2 2 2 1 1 1 1 1 2 3 1 1 1 1 1 1 3 1 1 2 5

Lockwasher .........................................................................................................

Bolt ......................................................................................................................

Nut ......................................................................................................................

Capscrew ............................................................................................................

Wire Harness ......................................................................................................

Wire Harness ......................................................................................................

5 1 4 1 1 1

FOOTNOTES: a b c

For mounting to MDU Not Illustrated → 10/2004

©2014 HYSTER COMPANY

d e f

→ S/N B454N01608B 10/2004 → S/N B454N01609B →

See Service Manual for service procedures.

3-5

UNIT CODE B454 NORTH AMERICA

05/2014

TILLER HANDLE ARM ASSEMBLY (FIGURE 3-3) COMPOSITE TILLER HEAD (S/N B454N01714C →)

3-6

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B454 NORTH AMERICA

05/2014

TILLER HANDLE ARM ASSEMBLY COMPOSITE TILLER HEAD (S/N B454N01714C →) ITEM 1 2 3 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 23 24 24 25 26 27 28 29 30 31 32

PART NO. 2063129 2083194 b 2066312 c 2098777 2792378 2007882 2062561 2791931 2074738 296024 293781 302380 2095784 293727 293777 2066434 a 1496663 a 1589461 a 320159 a 388049 292682 a 136985 a 136692 2050084 296212 296214 302043 302045 292680 177599 1510114 320157 4035852 2008715 .....

293761

DESCRIPTION

QTY

Tube (Tiller Handle Arm) ....................................................................................

Bracket ................................................................................................................

Gas Spring ..........................................................................................................

Return Spring (Gas) ............................................................................................

Screw (Special) ...................................................................................................

Grease Fitting .....................................................................................................

Pin (Tiller Pivot) ..................................................................................................

Washer (Special) ................................................................................................

Plate (Sheild) ......................................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Dowel (Pin) .........................................................................................................

Switch and Bracket Assembly and Bracket Assembly (Proximity Switch) ..........

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Wire Harness (Tiller Handle) ..............................................................................

Plate ....................................................................................................................

Stud ....................................................................................................................

Washer ...............................................................................................................

1 1 1 1 1 2 2 2 1 2 2 2 1 2 2 1 1 2 5

Lockwasher .........................................................................................................

Capscrew ............................................................................................................

Nut ......................................................................................................................

Bumper ...............................................................................................................

Capscrew ............................................................................................................

Capscrew (Alternate Part) ..................................................................................

Screw ..................................................................................................................

Screw (Alternate Part) ........................................................................................

Washer ...............................................................................................................

Clamp .................................................................................................................

Capscrew (Flanged) ...........................................................................................

Washer ...............................................................................................................

Locknut (Flanged) ...............................................................................................

Plug .....................................................................................................................

Tiller Head Assembly (B454) (FFigure 3-4).......................................................

Capscrew ............................................................................................................

5 1 4 2 2 1 1 1 3 1 2 2 2 1 1 3

FOOTNOTES: a b

For mounting on MDU → S/N B454N01929F

©2014 HYSTER COMPANY

c

S/N B454N01930F →

See Service Manual for service procedures.

3-7

UNIT CODE B454 NORTH AMERICA

05/2014

TILLER HEAD ASSEMBLY (FIGURE 3-4) COMPOSITE

3-8

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B454 NORTH AMERICA

05/2014

TILLER HEAD ASSEMBLY COMPOSITE ITEM

1 1 1 2 3 4 5 6 6 7 8 9 10 10 11 12 13 14 14 14 14 15 16 17 18 19 20 21 22 23

PART NO.

DESCRIPTION

QTY

b 1517668 b 1517669 d 1534466 f 1612033 g 1709571 i 4014697 b 1467778 e 2060004 h 2111838 4603274 1644786 4023861 1466935 1466595 c 1466876 1600593 j 1466876 1600593 320152 1499660 1466607 c 1466875 1600592 j 1466875 1600592 4023859 1467779 1466606 1491262 1466877 1503736 1706749 1498102 2055619 1507730 1489471 1466605 1466604 1531075 k 1594131 2097314 1652960 a 4001568 a 1660875

Tiller Head (B454, Standard) ..............................................................................

Tiller Head (B454, Cold Storage) ........................................................................

Tiller Head (B454, Standard and Cold Storage) .................................................

Tiller Head (B454, Standard and Cold Storage) .................................................

Tiller Head (B454, Standard and Cold Storage Straddle) ...................................

Tiller Head (B454, Standard and Cold Storage Straddle) ...................................

Tiller Head (Lower Half) .................................................................................

Tiller Head (Lower, Std. On/Off and Proportional Switch, Cold Storage) .......

Tiller Head Assembly (Lower Half) (Composite) ............................................

Tiller Head (Upper) .........................................................................................

Kit-Tiller Card .................................................................................................

1 1 1 1 1 1 3 1 1 1 1

Camshaft ........................................................................................................

Bushing (Butterfly Switch) ..............................................................................

2 2

Switch (LH Butterfly) .......................................................................................

1

Switch (LH Butterfly) .......................................................................................

Washer (Butterfly Switch) ...............................................................................

Capscrew (Butterfly Switch) ...........................................................................

Spring , Directional Control Return (Throttle Direction Return Control) .........

1 1 1 1

Switch (RH Butterfly) ......................................................................................

1

Switch (RH Butterfly) ......................................................................................

2

Cover (Belly Switch) .......................................................................................

Spring (Horn/Snail) .........................................................................................

Cover (Snail) ..................................................................................................

Switch Assembly (On/Off, LH and CTR) ........................................................

Button (On/Off Push Button, Yellow) ..........................................................

Cover (Cover, Top Push Button, Yellow) ...............................................

Microswitch (On-Off) (On/Off Switch with Molex Connector) .....................

Button (On/Off Push Button, Tilt Function Select) ..........................................

Switch (Proportional, RH) ...............................................................................

Cover (Horn) ...................................................................................................

Label (LH Switch Functions) ..........................................................................

Label (RH Switch Functions) ..........................................................................

Spring (Cover, Belly) ......................................................................................

Spring , Directional Control Return (Throttle Direction Return Control) .........

Screw .............................................................................................................

Support (Clip) .................................................................................................

Label (Top Aux.) .............................................................................................

Locking Lever (Belly Spring) (For Belly Spring) .............................................

1 1 1 4 1 1 1 1 2 1 1 1 1 1 1 1 1 1

1534467 j 1600591 1527024

Kit-Tiller Card , Upper Half (Cold Storage) .........................................................

Kit-Switch (Butterfly) .......................................................................................

Kit-Creep Speed .................................................................................................

1 1 1

©2014 HYSTER COMPANY

See Service Manual for service procedures.

3-9

UNIT CODE B454 NORTH AMERICA

05/2014

FOOTNOTES: a b c d e f

Not Illustrated → 1/2003 → 11/2005 1/2003 ↔ 11/2005 1/2003 ↔ 4/2009 11/2005 ↔ 4/2009

3-10

g h i j k

4/2009 ↔ S/N B454N02049H 4/2009 → S/N B454N02050H → 11/2005 → 1/2005 →

See Service Manual for service procedures.

©2014 HYSTER COMPANY

05/2014

UNIT CODE B454 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY

See Service Manual for service procedures.

3-11

UNIT CODE B454 NORTH AMERICA

05/2014

TILLER HANDLE ARM ASSEMBLY (FIGURE 3-5) METAL TILLER HEAD (S/N B454N02038G →)

3-12

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B454 NORTH AMERICA

05/2014

TILLER HANDLE ARM ASSEMBLY METAL TILLER HEAD (S/N B454N02038G →) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 16 17 18 19 20

PART NO. 4009157 .....

4006400 302045 292680 1486566 1709807 293761 4602528 302380 2062561 2791931 296214 15127 2050084 2095784 2074924 2083571 2792378 2008715 1660750 a 137852

DESCRIPTION

QTY

Tiller Handle Arm Arm ........................................................................................

Tiller Head Assembly (B454) (FFigure 3-6).......................................................

Capscrew (Flanged) ...........................................................................................

Screw ..................................................................................................................

Washer ...............................................................................................................

Clamp .................................................................................................................

Locknut (Flanged) ...............................................................................................

Capscrew ............................................................................................................

Return Spring (Gas) ............................................................................................

Dowel (Pin) .........................................................................................................

Pin (Tiller Pivot) ..................................................................................................

Washer (Special) ................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Bumper ...............................................................................................................

Switch and Bracket Assembly (Proximity Switch) ...............................................

Switch (Proximity) ...........................................................................................

Capscrew ............................................................................................................

Screw (Special) ...................................................................................................

Plug .....................................................................................................................

Insert ...................................................................................................................

Strap Clamp ........................................................................................................

1 1 2 1 1 1 2 3 1 1 2 2 2 2 2 1 1 2 1 1 1 1

FOOTNOTES: a

Not Illustrated

©2014 HYSTER COMPANY

See Service Manual for service procedures.

3-13

UNIT CODE B454 NORTH AMERICA

05/2014

TILLER HEAD ASSEMBLY (FIGURE 3-6) METAL (S/N B454N02038G →)

3-14

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B454 NORTH AMERICA

05/2014

TILLER HEAD ASSEMBLY METAL (S/N B454N02038G →) ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 22 22 22 23

PART NO.

DESCRIPTION

QTY

b 4007738 c 4015016 4603274 1489471 1466606 1499660 320152 1466875 1600592 1466876 1600593 1466595 1466607 1594131 1644784 4023861 1466935 1652960 2097314 1531075 4023859 1467779 4005162 1491262 1466606 1466605 1466604 1466877 1503736 1706749 1498102 1507730 a 1660875 a 1466602 a 2055619

Tiller Head (B454) ...............................................................................................

Tiller Head (B454) ...............................................................................................

Tiller Head (Upper) .........................................................................................

Cover (Horn) ...................................................................................................

Spring (Horn/Snail) .........................................................................................

Capscrew (Butterfly Switch) ...........................................................................

Washer (Butterfly Switch) ...............................................................................

1 1 1 1 1 2 2

Switch (RH Butterfly) ......................................................................................

1

Switch (LH Butterfly) .......................................................................................

Bushing (Butterfly Switch) ..............................................................................

Spring , Directional Control Return (Throttle Direction Control Return) .........

Spring , Directional Control Return (Throttle Direction Control Return) .........

Kit-Tiller Card .................................................................................................

1 2 1 1 1

Camshaft ........................................................................................................

Support (Clip) .................................................................................................

Screw .............................................................................................................

Spring (Cover Belly) .......................................................................................

1 1 1 1

Cover (Belly Switch) .......................................................................................

Tiller Head Assembly (Lower Half) (Metal) (Lower) .......................................

Cover (Snail) ..................................................................................................

Spring (Horn/Snail) .........................................................................................

Label (LH Switch Functions) ..........................................................................

Label (RH Switch Functions) ..........................................................................

Switch Assembly (On/Off, LH and CTR) ........................................................

Button (On/Off Push Button, Yellow) ..........................................................

Cover (Cover, Top Push Button, Yellow) ...............................................

Microswitch (On-Off) (On/Off Switch with Molex Connector) .....................

Switch Assembly (Proportional, RH) ..............................................................

Locking Lever (Belly Spring) (For Belly Spring) .............................................

Label (Tiller Handle) (Top Aux.) .....................................................................

Button (On/Off Push Button, Tilt Function Select) ..........................................

1 1 1 1 1 1 4 1 1 1 2 1 1 1

1600591

Kit-Switch ............................................................................................................

1

FOOTNOTES: a b

Not Illustrated → S/N B454N02051H

©2014 HYSTER COMPANY

c

S/N B454N02052H →

See Service Manual for service procedures.

3-15

UNIT CODE B454 NORTH AMERICA

05/2014

NOTES

3-16

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B454 NORTH AMERICA

05/2014

4

LOAD WHEEL

05/2014

UNIT CODE B454 NORTH AMERICA

SECTION 4 LOAD WHEEL DESCRIPTION

PAGE

LOAD WHEEL .................................................................................................................................................

4-2

©2014 HYSTER COMPANY

4-1

See Service Manual for service procedures.

UNIT CODE B454 NORTH AMERICA

05/2014

LOAD WHEEL (FIGURE 4-1)

4-2

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B454 NORTH AMERICA

05/2014

LOAD WHEEL ITEM 1 2 3 4 5 5 6 6 7 7 8 8 9 10 11 12 13 13 14 15 16

PART NO. 2310757 2034318 2045299 a 15241 1375415 30287 2058403 2034324 2034319 2034322 2055724 2034331 2034330 221775 18262 2034329 2034327 2034328 2034326 2058402 2058401

DESCRIPTION

QTY

Screw ..................................................................................................................

Plate ....................................................................................................................

Locknut ...............................................................................................................

Cotter Pin ............................................................................................................

Bearing Cone ......................................................................................................

Bearing Cup ........................................................................................................

Load Wheel (6 in.) ..............................................................................................

Load Wheel (7 in.) ..............................................................................................

Wheel (6 in.) ...................................................................................................

Wheel (7 in.) ...................................................................................................

Tire (6 in.) .......................................................................................................

Tire (7 in.) .......................................................................................................

Shield ..................................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

Bushing ...............................................................................................................

Screw (3/4 in.) .....................................................................................................

Screw (1-1/2 in.) .................................................................................................

Bracket ................................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

3 1 1 2 2 2 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1

FOOTNOTES: a

The head of the cotter pins must be located within the center of the locknut

©2014 HYSTER COMPANY

See Service Manual for service procedures.

4-3

UNIT CODE B454 NORTH AMERICA

05/2014

NOTES

4-4

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B454 NORTH AMERICA

05/2014

5

HYDRAULIC SYSTEM

05/2014

UNIT CODE B454 NORTH AMERICA

SECTION 5 HYDRAULIC SYSTEM DESCRIPTION

PAGE

HYDRAULIC POWER UNIT → S/N B454N01822E ................................................................................................................................

5-2 S/N B454N01823E → ................................................................................................................................

5-4 HYDRAULIC PUMP AND MOTOR ASSEMBLY .............................................................................................

5-6 TILT CYLINDER ..............................................................................................................................................

5-8 ROD ENDS AND PINS ............................................................................................................................... 5-10

©2014 HYSTER COMPANY

See Service Manual for service procedures.

5-1

UNIT CODE B454 NORTH AMERICA

05/2014

HYDRAULIC POWER UNIT (FIGURE 5-1) (→ S/N B454N01822E)

5-2

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B454 NORTH AMERICA

05/2014

HYDRAULIC POWER UNIT (→ S/N B454N01822E) KEY: A: Part of 1581669 (120mm Tank Neck) B: Part of 1535254 (135mm Tank Neck) ITEM

QTY A B

PART NO.

DESCRIPTION

1 1 1 2 2 3 4 4 4

2072945 1529802 1529843 1529803 1581669 1535254 1529845 1535244 1512367 4012312

5 5 5

1657956 1658292 4012309

6 6 6 7 8 9 10 11 12 13 14 15 16 17 17 18 19 20 21

1535245 1474790 1474789 1581649 1581650 1581644 1534533 1534534 1534535 1535246 1535247 1534538 1535248 1535252 1474797 1533889 1529856 1512370 1529844

Pump and Motor .........................................................................................

Motor ......................................................................................................

Brush Plate (Equipped) .....................................................................

Kit-Brush and Spring .........................................................................

Power Pack (120mm Tank Neck) ..........................................................

Power Pack (135mm Tank Neck) ..........................................................

Pump Support ...................................................................................

Tank (120mm Tank Neck) .................................................................

Clamp Assembly (120 mm) (Assembly) (120mm Tank Neck) ......

O-Ring (120 mm) (Included with 1512367)(120mm Tank Neck) .............................................................................................

Tank (135mm Tank Neck) .................................................................

Clamp Assembly (135 mm) (135mm Tank Neck) .........................

O-Ring (135 mm) (Included with 1658292)(135mm Tank Neck) .............................................................................................

Plug ...............................................................................................

Elbow ............................................................................................

Breather ........................................................................................

Hydraulic Control Valve Block Assembly ..........................................

Block .............................................................................................

Hydraulic Control Valve (Proportional) ..........................................

Valve (Electro Poppet) ......................................................................

Hydraulic Control Valve Assembly ................................................

Coil ................................................................................................

Block with Valves 4/3 ........................................................................

Block .............................................................................................

Valve 4/3 .......................................................................................

Valve 4/3 A and B .........................................................................

Tube ..................................................................................................

Strainer ..........................................................................................

Relief Valve (Cartridge) .....................................................................

Check Valve (Cartridge) ....................................................................

Kit-Seal ..........................................................................................

Nut (Oldham) .....................................................................................

©2014 HYSTER COMPANY

See Service Manual for service procedures.

1 1 1 1 1 ..

1 1 1

1 1 1 1 ..

1 1 .. ..

1 .. ..

..

1 1

..

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

1 1 .. ..

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

5-3

UNIT CODE B454 NORTH AMERICA

05/2014

HYDRAULIC POWER UNIT (FIGURE 5-2) (S/N B454N01823E →)

5-4

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B454 NORTH AMERICA

05/2014

HYDRAULIC POWER UNIT (S/N B454N01823E →) ITEM 1 1 1 2 3 4 5 6 7 7 7 7 8 9 10 11 12 13 14 15 16 17 18 18 19 20 21 22

PART NO.

DESCRIPTION

1657849 1529802 1529843 1529803 1658297 1529845 1657956 1658294 1658293 1658292 4012309 1512367 4012312 1581649 1581650 1581644 1534533 1534534 1534535 1535246 1535247 1534538 1535248 1658295 1474797 1533889 1529856 1512370 1529844

Pump and Motor .................................................................................................

Motor ..............................................................................................................

Brush Plate (Equipped) ..............................................................................

Kit-Brush and Spring ..................................................................................

Power Pack without Motor ..............................................................................

Pump Support (Equipped) ..........................................................................

Tank (Equipped, 14L) .................................................................................

Plug (Drain Port with Seal) ....................................................................

Breather (Filler Plug) ..............................................................................

Clamp Assembly (135 mm) ........................................................................

O-Ring (135 mm) .......................................................................................

Clamp Assembly (120 mm) ........................................................................

O-Ring (120 mm) .......................................................................................

Hydraulic Control Valve Block Assembly ...................................................

Block ......................................................................................................

Hydraulic Control Valve (Proportional) ..................................................

Valve (Electro Poppet) ...............................................................................

Hydraulic Control Valve Assembly .........................................................

Coil .........................................................................................................

Block with Valves 4/3 .................................................................................

Block ......................................................................................................

Valve 4/3 ................................................................................................

Valve 4/3 A and B ..................................................................................

Tube (with Nozzle) .....................................................................................

Strainer ..................................................................................................

Relief Valve (Cartridge) ..............................................................................

Check Valve (Cartridge) .............................................................................

Kit-Seal (Pump) ..........................................................................................

Nut (Oldham) ..............................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

5-5

UNIT CODE B454 NORTH AMERICA

05/2014

HYDRAULIC PUMP AND MOTOR ASSEMBLY (FIGURE 5-3)

5-6

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B454 NORTH AMERICA

05/2014

HYDRAULIC PUMP AND MOTOR ASSEMBLY ITEM 1 2 2 3 3 4 5 6 7 8 9 10 11 12 13

PART NO. 2054058 b 2059208 c 2098186 b 2072945 c 1657849 18515 145639 388049 292682 287854 2055284 2054059 2055306 316678 2054042 170204 a 2055351 a 2055352 a 2055650 a 2055628 a 2055626

DESCRIPTION

QTY

Isolator ................................................................................................................

Bracket ................................................................................................................

Bracket ................................................................................................................

Pump and Motor .................................................................................................

Pump and Motor .................................................................................................

Washer ...............................................................................................................

Locknut ...............................................................................................................

2 1 1 1 1 4 2

Lockwasher .........................................................................................................

Capscrew ............................................................................................................

Support ...............................................................................................................

Fitting ..................................................................................................................

Foam ...................................................................................................................

Screw ..................................................................................................................

Fitting ..................................................................................................................

Capscrew ............................................................................................................

Cable Assy (Power Cable Pump Positive) ..........................................................

Cable Assy (Power Cable Pump Negative) ........................................................

Wire Harness (Hydraulic Pump, Standard) .........................................................

Wire Harness (Hydraulic Pump, With Sideshift) .................................................

Jumper Cable (Function Select) .........................................................................

2 2 1 1 1 2 2 2 1 1 1 1 2

FOOTNOTES: a b

Not Illustrated → S/N B454N01822E

©2014 HYSTER COMPANY

c

S/N B454N01823E →

See Service Manual for service procedures.

5-7

UNIT CODE B454 NORTH AMERICA

05/2014

TILT CYLINDER (FIGURE 5-4)

5-8

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B454 NORTH AMERICA

05/2014

TILT CYLINDER ITEM 1 2 3 4 5 6 7 8 8 9 10

PART NO.

DESCRIPTION

QTY

b 2306221 2302899 2304677 ..... b 2034376 2034375 2034374 ..... ..... .....

2047064 ..... a 39374

Tilt Cylinder (Group No. 8602545) ......................................................................

Locknut ...............................................................................................................

Piston ..................................................................................................................

Packing (Piston) .............................................................................................

Spacer ................................................................................................................

Piston Rod ..........................................................................................................

Tube Wldmt-Cylinder ..........................................................................................

Packing (Rod) .....................................................................................................

O-Ring ................................................................................................................

Back-Up Ring ......................................................................................................

Gland ..................................................................................................................

Wiper Ring ..........................................................................................................

O-Ring ................................................................................................................

1 1 1 1 1 1 1 1 1 1 1 1 1

1494719

Kit-Seal ...............................................................................................................

1

FOOTNOTES: a

Not Illustrated

©2014 HYSTER COMPANY

b

Three Stage Full Free-Lift

See Service Manual for service procedures.

5-9

UNIT CODE B454 NORTH AMERICA

05/2014

TILT CYLINDER (FIGURE 5-5) ROD ENDS AND PINS

ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13

5-10

PART NO.

DESCRIPTION

QTY

2302034 1318914 216877 2021834 2306221 2034332 2304004 2308848 293652 292513 388049 292682 2303829 2034333 2310277

Rod End ..............................................................................................................

2

Nut ......................................................................................................................

Washer ...............................................................................................................

Tilt Cylinder (5° Back/4° Forward) ......................................................................

Cotter Pin ............................................................................................................

Washer ...............................................................................................................

Pin .......................................................................................................................

Capscrew ............................................................................................................

Capscrew ............................................................................................................

2 2 2 4 4 2 2 2

Lockwasher .........................................................................................................

Retainer Plate .....................................................................................................

Grease Fitting .....................................................................................................

Pin .......................................................................................................................

2 2 2 2

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B454 NORTH AMERICA

05/2014

6

MAST-TWO STAGE LIMITED FREE-LIFT

05/2014

UNIT CODE B454 NORTH AMERICA

SECTION 6 MAST-TWO STAGE LIMITED FREE-LIFT DESCRIPTION

PAGE

CHAINS, PINS, AND ANCHORS TWO STAGE LIMITED FREE-LIFT ............................................................................................................

6-8 HEADER HOSE TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 6-16 INNER AND OUTER MAST TWO STAGE LIMITED FREE-LIFT ............................................................................................................

6-6 LIFT TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 6-10 LIFT CYLINDER TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 6-12 6-2 MAST INSTALLATION ....................................................................................................................................

©2014 HYSTER COMPANY

See Service Manual for service procedures.

6-1

UNIT CODE B454 NORTH AMERICA

05/2014

MAST INSTALLATION (FIGURE 6-1)

6-2

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B454 NORTH AMERICA

05/2014

MAST INSTALLATION ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 16 17 17 18 18 19 19 20 21 22 23 24 25 26 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 40 41

PART NO. 2306221 1318914 216877 2021834 293652 2310277 2034333 388049 292682 292513 2302034 2303829 2308848 2304004 2034332 201779 2056629 2089481 2057902 2067226 2069410 2067227 2069411 2034584 2060873 2057902 2060196 16969 16558 17061 16576 2058194 2058195 296222 320156 292680 136687 1360386 296219 2054042 16883 2304746 296228 320157 239503 16999 2054867 2055473 34795 a 101625 a 296167

©2014 HYSTER COMPANY

DESCRIPTION

QTY

Tilt Cylinder .........................................................................................................

2

Nut ......................................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

Pin .......................................................................................................................

Grease Fitting .....................................................................................................

4 2 2 2 2

Lockwasher .........................................................................................................

Capscrew ............................................................................................................

Rod End ..............................................................................................................

Retainer Plate .....................................................................................................

Pin .......................................................................................................................

Washer ...............................................................................................................

Cotter Pin ............................................................................................................

Fitting ..................................................................................................................

Fitting ..................................................................................................................

Hose Assy (3000 lb.) ..........................................................................................

Hose Assy (4000 lb.) ..........................................................................................

Hose Assy (3000 lb.) ..........................................................................................

Hose Assy (4000 lb.) ..........................................................................................

Hose Assy (3000 lb.) ..........................................................................................

Hose Assy (4000 lb.) ..........................................................................................

Hose Assy (3000 lb.) ..........................................................................................

Hose Assy (4000 lb.) ..........................................................................................

Hose Assy ...........................................................................................................

Flow Valve (Counterbalance) .............................................................................

T-Fitting ...............................................................................................................

Fitting ..................................................................................................................

Fitting ..................................................................................................................

Fitting ..................................................................................................................

Hose Assy (3000 lb.) ..........................................................................................

Hose Assy (4000 lb.) ..........................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Washer ...............................................................................................................

Nut ......................................................................................................................

Clamp (Double Hose) .........................................................................................

Screw ..................................................................................................................

Fitting ..................................................................................................................

Fitting ..................................................................................................................

Clamp .................................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Nut ......................................................................................................................

Fitting ..................................................................................................................

Hose Assy (3000 lb.) ..........................................................................................

Hose Assy (4000 lb.) ..........................................................................................

Capscrew ............................................................................................................

Clamp .................................................................................................................

Capscrew ............................................................................................................

2 2 2 2 2 4 4 2 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 2 2 4 1 2 2 2 1 1 2 1 1 2 2 4 1 1

See Service Manual for service procedures.

6-3

UNIT CODE B454 NORTH AMERICA

05/2014

MAST INSTALLATION ITEM

PART NO.

DESCRIPTION

QTY

FOOTNOTES: a

6-4

Not Illustrated

See Service Manual for service procedures.

©2014 HYSTER COMPANY

05/2014

UNIT CODE B454 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY

See Service Manual for service procedures.

6-5

UNIT CODE B454 NORTH AMERICA

05/2014

INNER AND OUTER MAST (FIGURE 6-2) TWO STAGE LIMITED FREE-LIFT

6-6

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B454 NORTH AMERICA

05/2014

INNER AND OUTER MAST TWO STAGE LIMITED FREE-LIFT A732 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number

2642 mm (104.0 in.)

2896 mm (114.0 in.)

3201 mm (126.0 in.)

3658 mm (144.0 in.)

3759 mm (148.0 in.)

A732 2642

A732 2896

A732 3201

A732 3658

A732 3759

1

Outer Mast

2309519

2304801

2306543

2302687

2307705

2

Inner Mast

2311192

2305606

2306582

2304273

2302685

A778 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number

2794 mm (110.0 in.)

3099 mm (122.0 in.)

3556 mm (140.0 in.)

3759 mm (148.0 in.)

A778 2540

A778 2794

A778 3099

A778 3556

A778 3759

1

Outer Mast

2309519

2304801

2306543

2302687

2307705

2

Inner Mast

2311192

2305606

2306582

2304273

2302685

ITEM 1 2 3 4 5 6 7 8 9

2540 mm (100.0 in.)

PART NO. a. . . . . a. . . . .

2310526 2033826 2033827 2033828 1374797 2033829 296009

DESCRIPTION

QTY

Outer Mast ..........................................................................................................

Inner Mast ...........................................................................................................

Bushing ...............................................................................................................

Setscrew .............................................................................................................

Nut ......................................................................................................................

Load Roller .........................................................................................................

Snap Ring ...........................................................................................................

Plug .....................................................................................................................

Capscrew ............................................................................................................

1 1 2 4 4 4 4 4 1

FOOTNOTES: a

Refer to Table

©2014 HYSTER COMPANY

See Service Manual for service procedures.

6-7

UNIT CODE B454 NORTH AMERICA

05/2014

CHAINS, PINS, AND ANCHORS (FIGURE 6-3) TWO STAGE LIMITED FREE-LIFT

6-8

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B454 NORTH AMERICA

05/2014

CHAINS, PINS, AND ANCHORS TWO STAGE LIMITED FREE-LIFT A732 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number 6

Chain

2642 mm (104.0 in.)

2896 mm (114.0 in.)

3201 mm (126.0 in.)

3658 mm (144.0 in.)

3759 mm (148.0 in.)

A732 2642

A732 2896

A732 3201

A732 3658

A732 3759

2068901

2310424

2305053

2307797

2310470

A778 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number 6 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Chain PART NO. 292600 2303194 2307145 2309214 15212 b. . . . .

2033841 2097311 2304814 1374797 2304409 2303818 292683 287837 2302624 2305757 198209 2303092 2305973 a 599737

2540 mm (100.0 in.)

2794 mm (110.0 in.)

3099 mm (122.0 in.)

3556 mm (140.0 in.)

3759 mm (148.0 in.)

A778 2540

A778 2794

A778 3099

A778 3556

A778 3759

2308714

2309082

2305105

2308217

2306092

DESCRIPTION

QTY

Nut ......................................................................................................................

Lockwasher (Special) .........................................................................................

Anchor ................................................................................................................

Pin .......................................................................................................................

Cotter Pin ............................................................................................................

Chain ..................................................................................................................

Washer (Special) ................................................................................................

Chain Sheave .....................................................................................................

Spacer ................................................................................................................

Snap Ring ...........................................................................................................

Shaft ...................................................................................................................

Support ...............................................................................................................

Lockwasher .........................................................................................................

Capscrew ............................................................................................................

Cotter Pin ............................................................................................................

Grease Fitting .....................................................................................................

Snap Ring ...........................................................................................................

Chain Anchor ......................................................................................................

Pin .......................................................................................................................

Chain Wear Scale ...............................................................................................

2 4 2 2 4 2 2 2 2 2 1 2 2 2 2 2 2 2 2 1

FOOTNOTES: a

Not Illustrated

©2014 HYSTER COMPANY

b

Refer to Table

See Service Manual for service procedures.

6-9

UNIT CODE B454 NORTH AMERICA

05/2014

LIFT (FIGURE 6-4) TWO STAGE LIMITED FREE-LIFT

6-10

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B454 NORTH AMERICA

05/2014

LIFT TWO STAGE LIMITED FREE-LIFT ITEM 1 2 3 4 4 4 5 5 6 7 8 8

PART NO.

DESCRIPTION

292514 2305142 .....

2034584 2060872 2060873 16569 16485 2304577 2310888 1151213 16485

Capscrew ............................................................................................................

Washer ...............................................................................................................

Lift Cylinder (FFigure 6-5)..................................................................................

Hose Assy (W25-30ZC) ......................................................................................

Hose Assy (W25-30ZC) ......................................................................................

Hose Assy (W40ZC) ...........................................................................................

Fitting ..................................................................................................................

O-Ring ............................................................................................................

Flow Valve (10.0 G.P.M.) ....................................................................................

Housing ...............................................................................................................

Fitting ..................................................................................................................

O-Ring ............................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 1 1 1 1 1 1 2

6-11

UNIT CODE B454 NORTH AMERICA

05/2014

LIFT CYLINDER (FIGURE 6-5) TWO STAGE LIMITED FREE-LIFT

6-12

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B454 NORTH AMERICA

05/2014

LIFT CYLINDER TWO STAGE LIMITED FREE-LIFT A732 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION 1 2 3 4 ITEM

2642 mm (104.0 in.)

2896 mm (114.0 in.)

3201 mm (126.0 in.)

3658 mm (144.0 in.)

3759 mm (148.0 in.)

Mast Group Number

A732 2642

A732 2896

A732 3201

A732 3658

A732 3759

Cylinder Group Number

8604911

8604916

8604922

8604931

8605031

2034704

2034705

2034706

2034707

2034795

Cylinder Assy 10

Cylinder Rod

2308580

2305652

2305848

2311781

2306004

11

Tube WldmtCylinder

2307588

2042981

2306187

2302664

2302253

A778 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION 1 2 3 4 ITEM

2540 mm (100.0 in.)

2794 mm (110.0 in.)

3099 mm (122.0 in.)

3556 mm (140.0 in.)

3759 mm (148.0 in.)

Mast Group Number

A778 2540

A778 2794

A778 3099

A778 3556

A778 3759

Cylinder Group Number

8605211

8605216

8605222

8605231

8605235

2034713

2034714

2034715

2034716

2034717

Cylinder Assy 10

Cylinder Rod

4611824

4611826

4611831

4611837

4611840

11

Tube WldmtCylinder

2308919

2305980

2308597

2308382

2306373

ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13

PART NO. a. . . . .

2310082 2034883 2033074 15880 2303017 39369 154358 1361302 190887 a. . . . . a. . . . .

2070404 186061 2307819

©2014 HYSTER COMPANY

DESCRIPTION

QTY

Cylinder Assy ......................................................................................................

1 Gland ..............................................................................................................

1 Rod Wiper ......................................................................................................

1 Seal ................................................................................................................

1 O-Ring ............................................................................................................

1 Setscrew .........................................................................................................

1 O-Ring ............................................................................................................

1 Back-Up Ring .................................................................................................

1 Screw .............................................................................................................

1 Sealing Ring .......................................................................................................

1 Cylinder Rod ...................................................................................................

1 Tube Wldmt-Cylinder ......................................................................................

1 Wear Ring ......................................................................................................

1 Lubricant ............................................................................................................. AR Kit-Seal ...............................................................................................................

See Service Manual for service procedures.

1

6-13

UNIT CODE B454 NORTH AMERICA

05/2014

FOOTNOTES: a

Refer to Table

6-14

See Service Manual for service procedures.

©2014 HYSTER COMPANY

05/2014

UNIT CODE B454 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY

See Service Manual for service procedures.

6-15

UNIT CODE B454 NORTH AMERICA

05/2014

HEADER HOSE (FIGURE 6-6) TWO STAGE LIMITED FREE-LIFT

6-16

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B454 NORTH AMERICA

05/2014

HEADER HOSE TWO STAGE LIMITED FREE-LIFT A732 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number 4

Hose Assy

2642 mm (104.0 in.)

2896 mm (114.0 in.)

3201 mm (126.0 in.)

3658 mm (144.0 in.)

3759 mm (148.0 in.)

A732 2642

A732 2896

A732 3201

A732 3658

A732 3759

2034408

2034596

2034410

2034411

2034412

A778 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number 4 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 12 13 13 14 15 15 16

Hose Assy PART NO. 2302046 136687 2302960 a. . . . .

16457 2034401 292514 388049 292682 2034597 2034403 388049 292682 16540 16483 2054867 2055473 16999 201766 16483 16923

2540 mm (100.0 in.)

2794 mm (110.0 in.)

3099 mm (122.0 in.)

3556 mm (140.0 in.)

3759 mm (148.0 in.)

A778 2540

A778 2794

A778 3099

A778 3556

A778 3759

2034408

2034596

2034410

2034411

2034412

DESCRIPTION

QTY

Sheave (Half) ......................................................................................................

Nut ......................................................................................................................

Screw ..................................................................................................................

Hose Assy ...........................................................................................................

Fitting ..................................................................................................................

Anchor ................................................................................................................

Capscrew ............................................................................................................

2 2 2 2 2 1 2

Lockwasher .........................................................................................................

Manifold ..............................................................................................................

Capscrew ............................................................................................................

2 1 2

Lockwasher .........................................................................................................

Connector ...........................................................................................................

O-Ring ............................................................................................................

Hose Assy (W25, 30ZC) .....................................................................................

Hose Assy (W40ZC) ...........................................................................................

Fitting ..................................................................................................................

Fitting ..................................................................................................................

O-Ring ............................................................................................................

Nut ......................................................................................................................

2 2 2 2 2 1 2 2 2

FOOTNOTES: a

Refer to Table

©2014 HYSTER COMPANY

See Service Manual for service procedures.

6-17

UNIT CODE B454 NORTH AMERICA

05/2014

NOTES

6-18

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B454 NORTH AMERICA

05/2014

7

MAST-THREE STAGE FULL FREE-LIFT

05/2014

UNIT CODE B454 NORTH AMERICA

SECTION 7 MAST-THREE STAGE FULL FREE-LIFT DESCRIPTION

PAGE

CHAINS, PINS, AND ANCHORS THREE STAGE FULL FREE-LIFT ..............................................................................................................

FREE-LIFT CYLINDER THREE STAGE FULL FREE-LIFT ..............................................................................................................

HEADER HOSE THREE STAGE FULL FREE-LIFT ..............................................................................................................

INNER, INTERMEDIATE, AND OUTER MAST THREE STAGE FULL FREE-LIFT ..............................................................................................................

LIFT CYLINDER THREE STAGE FULL FREE-LIFT ..............................................................................................................

MAIN FREE-LIFT THREE STAGE FULL FREE-LIFT ..............................................................................................................

MAST INSTALLATION ....................................................................................................................................

©2014 HYSTER COMPANY

See Service Manual for service procedures.

7-8 7-10 7-12 7-2 7-15 7-18 7-4

7-1

UNIT CODE B454 NORTH AMERICA

05/2014

INNER, INTERMEDIATE, AND OUTER MAST (FIGURE 7-1) THREE STAGE FULL FREE-LIFT

7-2

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B454 NORTH AMERICA

05/2014

INNER, INTERMEDIATE, AND OUTER MAST THREE STAGE FULL FREE-LIFT W25-30ZC LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number

3988 mm (157.0 in.)

4369 mm (172.0 in.)

4826 mm (190.0 in.)

5512 mm (217.0 in.)

5817 mm (229.0 in.)

A733 3988

A733 4369

A733 4826

A733 5512

A733 5817

1

Outer Mast

2304175

2311020

2309547

2305880

2311057

2

Intermediate Mast

2306690

2310601

2304445

2310954

2309938

3

Inner Mast

2305541

2304398

2307327

2305489

2310833

W40Z LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number

4267 mm (168.0 in.)

4724 mm (186.0 in.)

5410 mm (213.0 in.)

5817 mm (229.0 in.)

A779 3886

A779 4267

A779 4724

A779 5410

A779 5817

1

Outer Mast

2304175

2311020

2309547

2305880

2311057

2

Intermediate Mast

2306690

2310601

2304445

2310954

2309938

3

Inner Mast

2305541

2304398

2307327

2305489

2310833

ITEM 1 2 3 4 5 6 7 8 9 10 11

3886 mm (153.0 in.)

PART NO. a. . . . . a. . . . . a. . . . .

2033826 2033827 2033828 1374797 2033829 2310526 296009 2310074

DESCRIPTION

QTY

Outer Mast ..........................................................................................................

Intermediate Mast ...............................................................................................

Inner Mast ...........................................................................................................

Setscrew .............................................................................................................

Nut ......................................................................................................................

Load Roller .........................................................................................................

Snap Ring ...........................................................................................................

Plug .....................................................................................................................

Bushing ...............................................................................................................

Capscrew ............................................................................................................

Pin .......................................................................................................................

1 1 1 8 8 8 8 8 2 1 2

FOOTNOTES: a

Refer to Table

©2014 HYSTER COMPANY

See Service Manual for service procedures.

7-3

UNIT CODE B454 NORTH AMERICA

05/2014

MAST INSTALLATION (FIGURE 7-2)

7-4

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B454 NORTH AMERICA

05/2014

MAST INSTALLATION ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 16 17 17 18 18 19 19 20 21 22 23 24 25 26 26 27 28 29 30 31 32 33 34 35 36 37 38 39 39 40 41 42 43

PART NO.

DESCRIPTION

2306221 1318914 216877 2021834 293652 2310277 2034333 388049 292682 292513 2302034 2303829 2308848 2304004 2034332 201779 2056629 2089481 2057902 2067226 2069410 2067227 2069411 2060872 2060874 2057902 2060196 16969 16558 17061 16576 2058194 2058195 296222 320156 292680 136687 1360386 296219 2054042 16883 2304746 296228 320157 239503 2055473 2055474 101625 320157 296167 239503

Tilt Cylinder .........................................................................................................

2

Nut ......................................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

Pin .......................................................................................................................

Grease Fitting .....................................................................................................

4 2 2 2 2

Lockwasher .........................................................................................................

Capscrew ............................................................................................................

Rod End ..............................................................................................................

Retainer Plate .....................................................................................................

Pin .......................................................................................................................

Washer ...............................................................................................................

Cotter Pin ............................................................................................................

Fitting ..................................................................................................................

Fitting ..................................................................................................................

Hose Assy (3000 lb.) ..........................................................................................

Hose Assy (4000 lb.) ..........................................................................................

Hose Assy (3000 lb.) ..........................................................................................

Hose Assy (4000 lb.) ..........................................................................................

Hose Assy (3000 lb.) ..........................................................................................

Hose Assy (4000 lb.) ..........................................................................................

Hose Assy (3000 lb.) ..........................................................................................

Hose Assy (4000 lb.) ..........................................................................................

Hose Assy ...........................................................................................................

Flow Valve (Counterbalance) .............................................................................

T-Fitting ...............................................................................................................

Fitting ..................................................................................................................

Fitting ..................................................................................................................

Fitting ..................................................................................................................

Hose Assy (3000 lb.) ..........................................................................................

Hose Assy (4000 lb.) ..........................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Washer ...............................................................................................................

Nut ......................................................................................................................

Clamp (Double Hose) .........................................................................................

Screw ..................................................................................................................

Fitting ..................................................................................................................

Fitting ..................................................................................................................

Clamp .................................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Nut ......................................................................................................................

Hose Assy (3000 lb.) ..........................................................................................

Hose Assy (4000 lb.) ..........................................................................................

Clamp .................................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

Nut ......................................................................................................................

2 2 2 2 2 4 4 2 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 2 2 4 1 2 2 2 1 1 1 1 1 1 1 1 1 1

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

7-5

UNIT CODE B454 NORTH AMERICA

05/2014

MAST INSTALLATION ITEM 44

7-6

PART NO.

DESCRIPTION

QTY

34795

Capscrew ............................................................................................................

See Service Manual for service procedures.

4

©2014 HYSTER COMPANY

05/2014

UNIT CODE B454 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY

See Service Manual for service procedures.

7-7

UNIT CODE B454 NORTH AMERICA

05/2014

CHAINS, PINS, AND ANCHORS (FIGURE 7-3) THREE STAGE FULL FREE-LIFT

7-8

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B454 NORTH AMERICA

05/2014

CHAINS, PINS, AND ANCHORS THREE STAGE FULL FREE-LIFT W25-30ZC LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number

3988 mm (157.0 in.)

4369 mm (172.0 in.)

4826 mm (190.0 in.)

5512 mm (217.0 in.)

5817 mm (229.0 in.)

A733 3988

A733 4369

A733 4826

A733 5512

A733 5817

6

Chain (Rear)

2311752

2306536

2310424

2304189

2310442

9

Chain (Front)

2309709

2303567

2309714

2310038

2311388

W40Z LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number

4267 mm (168.0 in.)

4724 mm (186.0 in.)

5410 mm (213.0 in.)

5817 mm (229.0 in.)

A779 3886

A779 4267

A779 4724

A779 5410

A779 5817

6

Chain (Rear)

2311752

2306536

2310424

2304189

2310442

9

Chain (Front)

2309709

2303567

2309714

2310038

2311388

ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

3886 mm (153.0 in.)

PART NO. 2309214 15212 292600 2033841 2307145 b. . . . .

1374796 2097311 b. . . . .

2303194 39363 2304409 2304536 2304814 2302624 2305757 198209 2303092 2305973 a 599737

DESCRIPTION

QTY

Pin .......................................................................................................................

Cotter Pin ............................................................................................................

Nut ......................................................................................................................

Washer (Special) ................................................................................................

Anchor ................................................................................................................

Chain (Rear) .......................................................................................................

Snap Ring ...........................................................................................................

Chain Sheave .....................................................................................................

Chain (Front) .......................................................................................................

Lockwasher (Replace Only in Pairs) ...................................................................

O-Ring ................................................................................................................

Shaft ...................................................................................................................

Support ...............................................................................................................

Spacer ................................................................................................................

Cotter Pin ............................................................................................................

Grease Fitting .....................................................................................................

Snap Ring ...........................................................................................................

Chain Anchor ......................................................................................................

Pin .......................................................................................................................

Chain Wear Scale ...............................................................................................

6 12 8 2 4 2 4 4 2 8 1 1 1 1 2 2 2 2 2 1

FOOTNOTES: a

Not Illustrated

©2014 HYSTER COMPANY

b

Refer to Table

See Service Manual for service procedures.

7-9

UNIT CODE B454 NORTH AMERICA

05/2014

FREE-LIFT CYLINDER (FIGURE 7-4) THREE STAGE FULL FREE-LIFT

FREE-LIFT CYLINDER THREE STAGE FULL FREE-LIFT W25-30ZC LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION 1 2 3 4 ITEM

3988 mm (157.0 in.)

4369 mm (172.0 in.)

4826 mm (190.0 in.)

5512 mm (217.0 in.)

5817 mm (229.0 in.)

Mast Group Number

A733 3988

A733 4369

A733 4826

A733 5512

A733 5817

Cylinder Group Number

8603757

8603762

8603768

8603777

8603781

2034830

2034831

2034833

2034840

2034841

Cylinder Assy 6

Cylinder Rod

2306680

2308769

2305890

2303554

2310873

10

Tube WldmtCylinder

2303454

2302900

2302317

2311756

2303185

ITEM 1 2 3 4 5 6 7 8 9 10 11 7-10

PART NO. a. . . . . ..... .....

2304256 ..... ..... a. . . . . .....

2302806 2305120 a. . . . .

2304531

DESCRIPTION

QTY

Cylinder Assy ......................................................................................................

Wiper Ring ......................................................................................................

Seal ................................................................................................................

Gland ..............................................................................................................

Back-Up Ring .................................................................................................

O-Ring ............................................................................................................

Cylinder Rod ...................................................................................................

Wear Ring ......................................................................................................

Ball Bearing ....................................................................................................

Plug ................................................................................................................

Tube Wldmt-Cylinder ......................................................................................

Hyd Velocity Fuse (23 G.P.M.) .......................................................................

See Service Manual for service procedures.

1 1 1 1 1 1 1 1 2 2 1 1

©2014 HYSTER COMPANY

UNIT CODE B454 NORTH AMERICA

05/2014

FREE-LIFT CYLINDER THREE STAGE FULL FREE-LIFT ITEM 12 13 14

PART NO. 190887 295649 186061 2304259

DESCRIPTION

QTY

Sealing Ring ...................................................................................................

1 Screw (Special) ..............................................................................................

1 Lubricant ......................................................................................................... AR Kit-Seal ............................................................................................................... AR

FOOTNOTES: a

Refer to Table

©2014 HYSTER COMPANY

See Service Manual for service procedures.

7-11

UNIT CODE B454 NORTH AMERICA

05/2014

HEADER HOSE (FIGURE 7-5) THREE STAGE FULL FREE-LIFT

7-12

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B454 NORTH AMERICA

05/2014

HEADER HOSE THREE STAGE FULL FREE-LIFT W25-30ZC LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number

3988 mm (157.0 in.)

4369 mm (172.0 in.)

4826 mm (190.0 in.)

5512 mm (217.0 in.)

5817 mm (229.0 in.)

A733 3988

A733 4369

A733 4826

A733 5512

A733 5817

10

Hose Assy

2034439

2034440

2034441

2034442

2034443

11

Hose Assy

2034444

2034445

2034446

2034447

2034448

18

Hose Assy

2034434

2034435

2034436

2034437

2034438

19

Hose Assy

2034429

2034430

2034431

2034432

2034433

W40Z LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number

3886 mm (153.0 in.)

4267 mm (168.0 in.)

4724 mm (186.0 in.)

5410 mm (213.0 in.)

5817 mm (229.0 in.)

A779 3886

A779 4267

A779 4724

A779 5410

A779 5817

10

Hose Assy

2034439

2034440

2034441

2034442

2034443

11

Hose Assy

2034444

2034445

2034446

2034447

2034448

18

Hose Assy

2034434

2034435

2034436

2034437

2034438

19

Hose Assy

2034429

2034430

2034431

2034432

2034433

ITEM 1 2 3 4 5 6 7 8 9 10 11 12 12 13 13 14 15 16 17 17 18

PART NO. 2303614 2309023 2034423 2302017 15178 292537 2302046 2302960 136687 a. . . . . a. . . . .

16540 16483 16558 16483 2034421 388049 292682 292514 134436 16482 a. . . . .

©2014 HYSTER COMPANY

DESCRIPTION

QTY

Sheave ................................................................................................................

1 Hose Sheave ......................................................................................................

1 Spacer ................................................................................................................

1 Washer ............................................................................................................... AR Washer ...............................................................................................................

1 Capscrew ............................................................................................................

1 Sheave (Half) ......................................................................................................

2 Screw ..................................................................................................................

2 Nut ......................................................................................................................

2 Hose Assy ...........................................................................................................

1 Hose Assy ...........................................................................................................

1 Connector ...........................................................................................................

4 O-Ring ............................................................................................................

1 Fitting ..................................................................................................................

2 O-Ring ............................................................................................................

1 Manifold ..............................................................................................................

1 Lockwasher .........................................................................................................

Capscrew ............................................................................................................

Fitting ..................................................................................................................

O-Ring ............................................................................................................

Hose Assy ...........................................................................................................

See Service Manual for service procedures.

2 2 2 1 1 7-13

UNIT CODE B454 NORTH AMERICA

05/2014

HEADER HOSE THREE STAGE FULL FREE-LIFT ITEM 19 20 21 22 22 23 24 25 26 27 28

PART NO. a. . . . .

16447 16457 282678 316876 16883 2034422 292681 136681 2034402 388049 292682 2034403 201766 16483 16923

29 30 30 31

DESCRIPTION

QTY

Hose Assy ...........................................................................................................

1 Fitting ..................................................................................................................

1 Fitting ..................................................................................................................

1 Hose-Bulk ........................................................................................................... AR Fitting ..................................................................................................................

4 Fitting ..................................................................................................................

1 Bracket ................................................................................................................

1 Lockwasher .........................................................................................................

2 Capscrew ............................................................................................................

2 Manifold ..............................................................................................................

1 Lockwasher .........................................................................................................

Capscrew ............................................................................................................

Fitting ..................................................................................................................

O-Ring ............................................................................................................

Nut ......................................................................................................................

2 2 2 2 2

FOOTNOTES: a

Refer to Table

7-14

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B454 NORTH AMERICA

05/2014

LIFT CYLINDER (FIGURE 7-6) THREE STAGE FULL FREE-LIFT

LIFT CYLINDER THREE STAGE FULL FREE-LIFT W25-30ZC LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION 1 2 3 4 ITEM

3988 mm (157.0 in.)

4369 mm (172.0 in.)

4826 mm (190.0 in.)

5512 mm (217.0 in.)

5817 mm (229.0 in.)

Mast Group Number

A733 3988

A733 4369

A733 4826

A733 5512

A733 5817

Cylinder Group Number

8605107

8605112

8605118

8605127

8605131

2034804

2034805

2034806

2310695

2034813

Cylinder Assy 5

Cylinder Rod

2303190

2309511

2303601

2307854

2303620

16

Tube WldmtCylinder

2306097

2308751

2302406

2305739

2303294

W40Z LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION 1 2 3 4 ITEM

3886 mm (153.0 in.)

4267 mm (168.0 in.)

4724 mm (186.0 in.)

5410 mm (213.0 in.)

5817 mm (229.0 in.)

Mast Group Number

A779 3886

A779 4267

A779 4724

A779 5410

A779 5817

Cylinder Group Number

8605157

8605162

8605168

8605177

8605181

2034815

2034816

2034817

2034819

2034820

Cylinder Assy 5

Cylinder Rod

2303190

2309511

2303601

2307854

2303620

16

Tube WldmtCylinder

2309655

2310491

2310348

2303745

2311270

ITEM 1

PART NO. a. . . . . .....

©2014 HYSTER COMPANY

DESCRIPTION

QTY

Cylinder Assy ......................................................................................................

Wiper Ring ......................................................................................................

See Service Manual for service procedures.

1 1 7-15

UNIT CODE B454 NORTH AMERICA

05/2014

LIFT CYLINDER THREE STAGE FULL FREE-LIFT ITEM 2 3 4 5 6 7 8 9 10 11 11 11 12 13 14 15 16 17

PART NO. .....

2306042 ..... a. . . . . ..... ..... .....

297530 297531 386684 386683 386682 187388 323103 58916 2310149 a. . . . .

186061 2307071

DESCRIPTION

QTY

Seal ................................................................................................................

Gland ..............................................................................................................

O-Ring ............................................................................................................

Cylinder Rod ...................................................................................................

Back-Up Ring .................................................................................................

Wear Ring ......................................................................................................

O-Ring ............................................................................................................

Check Valve ...................................................................................................

Washer ...........................................................................................................

Shim (0.005 in.) ..............................................................................................

Shim (0.007 in.) ..............................................................................................

Shim (0.020 in.) ..............................................................................................

Snap Ring .......................................................................................................

Piston .............................................................................................................

Snap Ring .......................................................................................................

Hyd Velocity Fuse (10 G.P.M.) .......................................................................

Tube Wldmt-Cylinder ......................................................................................

Lubricant .........................................................................................................

2 1 1 1 1 1 1 1 1 AR AR AR 1 1 1 1 1 AR

Kit-Seal ............................................................................................................... AR

FOOTNOTES: a

Refer to Table

7-16

See Service Manual for service procedures.

©2014 HYSTER COMPANY

05/2014

UNIT CODE B454 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY

See Service Manual for service procedures.

7-17

UNIT CODE B454 NORTH AMERICA

05/2014

MAIN FREE-LIFT (FIGURE 7-7) THREE STAGE FULL FREE-LIFT

7-18

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B454 NORTH AMERICA

05/2014

MAIN FREE-LIFT THREE STAGE FULL FREE-LIFT W25-30ZC LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number 2

Hose Assy

3988 mm (157.0 in.)

4369 mm (172.0 in.)

4826 mm (190.0 in.)

5512 mm (217.0 in.)

5817 mm (229.0 in.)

A733 3988

A733 4369

A733 4826

A733 5512

A733 5817

2306203

2308494

2310734

2302158

2310198

W40Z LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number 2 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 25 26 26 27 27

Hose Assy PART NO. 2310789 a. . . . .

2302927 1344820 2307814 .....

2304531 2308475 15107 144416 2308990 2304287 2310054 287854 2311241 320159 2308625 .....

2310149 2304249 2309463 296167 320177 2305701 16578 16485 16560 16485 16559 16484

©2014 HYSTER COMPANY

3886 mm (153.0 in.)

4267 mm (168.0 in.)

4724 mm (186.0 in.)

5410 mm (213.0 in.)

5817 mm (229.0 in.)

A779 3886

A779 4267

A779 4724

A779 5410

A779 5817

2306203

2308494

2310734

2302158

2310198

DESCRIPTION

QTY

Spacer ................................................................................................................

2 Hose Assy ...........................................................................................................

1 Sheave ................................................................................................................

1 Snap Ring ...........................................................................................................

1 Fitting ..................................................................................................................

1 Free-Lift Cylinder ................................................................................................

1 Hyd Velocity Fuse (23 G.P.M.) ...........................................................................

1 Clamp .................................................................................................................

1 Locknut ...............................................................................................................

2 Snap Ring ...........................................................................................................

2 Washer ...............................................................................................................

2 Bushing ...............................................................................................................

2 Shim .................................................................................................................... AR Capscrew ............................................................................................................

4 Washer ...............................................................................................................

4 Washer ...............................................................................................................

4 Guard ..................................................................................................................

2 Lift Cylinder .........................................................................................................

2 Hyd Velocity Fuse (10 G.P.M.) ...........................................................................

1 Plate (LH) ............................................................................................................

1 Plate (RH) ...........................................................................................................

1 Capscrew ............................................................................................................

4 Washer ...............................................................................................................

4 Hose Assy ...........................................................................................................

2 Fitting ..................................................................................................................

1 O-Ring ............................................................................................................

1 Fitting ..................................................................................................................

1 O-Ring ............................................................................................................

1 Fitting ..................................................................................................................

1 O-Ring ............................................................................................................

1 See Service Manual for service procedures.

7-19

UNIT CODE B454 NORTH AMERICA

05/2014

MAIN FREE-LIFT THREE STAGE FULL FREE-LIFT ITEM 28 29 30 31 32

PART NO.

DESCRIPTION

QTY

2306655 2308404 136704 292681 320157

Flow Valve (12 G.P.M.) .......................................................................................

Housing ...............................................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Washer ...............................................................................................................

1 1 2 2 2

FOOTNOTES: a

Refer to Table

7-20

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B454 NORTH AMERICA

05/2014

8

CARRIAGE

05/2014

UNIT CODE B454 NORTH AMERICA

SECTION 8 CARRIAGE DESCRIPTION

PAGE

CARRIAGE THREE STAGE FULL FREE-LIFT - W40ZC ...............................................................................................

THREE STAGE FULL FREE-LIFT - W25ZC, W30ZC ................................................................................

TWO STAGE LIMITED FREE-LIFT - W40ZC .............................................................................................

TWO STAGE LIMITED FREE-LIFT - W25ZC, W30ZC ...............................................................................

8-2 8-3 8-4 8-6

©2014 HYSTER COMPANY

8-1

See Service Manual for service procedures.

UNIT CODE B454 NORTH AMERICA

05/2014

CARRIAGE (FIGURE 8-1) THREE STAGE FULL FREE-LIFT — W40ZC

ITEM 1 2 3 4 5 6

8-2

PART NO.

DESCRIPTION

QTY

2310447 2033826 2033827 2033828 1374797 2033829

Carriage (Group No. 8620663) ...........................................................................

Setscrew .........................................................................................................

Nut ..................................................................................................................

Load Roller .....................................................................................................

Snap Ring .......................................................................................................

Plug ................................................................................................................

See Service Manual for service procedures.

1 2 2 6 6 2

©2014 HYSTER COMPANY

UNIT CODE B454 NORTH AMERICA

05/2014

CARRIAGE (FIGURE 8-2) THREE STAGE FULL FREE-LIFT — W25ZC, W30ZC

ITEM 1 2 3 4 5 6

PART NO.

DESCRIPTION

2305936 2033826 2033827 2033828 1374797 2033829

Carriage (Group No. 8620648) ...........................................................................

Setscrew .........................................................................................................

Nut ..................................................................................................................

Load Roller .....................................................................................................

Snap Ring .......................................................................................................

Plug ................................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 2 2 4 4 4

8-3

UNIT CODE B454 NORTH AMERICA

05/2014

CARRIAGE (FIGURE 8-3) TWO STAGE LIMITED FREE-LIFT — W40ZC

8-4

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B454 NORTH AMERICA

05/2014

ITEM 1 2 3 4 5 6

PART NO.

DESCRIPTION

2033825 2033826 2033827 2033828 1374797 2033829

Carriage (Group No. 8620653) ...........................................................................

Setscrew .........................................................................................................

Nut ..................................................................................................................

Load Roller .....................................................................................................

Snap Ring .......................................................................................................

Plug ................................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 4 4 6 6 4

8-5

UNIT CODE B454 NORTH AMERICA

05/2014

CARRIAGE (FIGURE 8-4) TWO STAGE LIMITED FREE-LIFT — W25ZC, W30ZC

ITEM 1 2 3 4 5 6

8-6

PART NO.

DESCRIPTION

QTY

2033824 2033826 2033827 2033828 1374797 2033829

Carriage (Group No. 8620638) ...........................................................................

Setscrew .........................................................................................................

Nut ..................................................................................................................

Load Roller .....................................................................................................

Snap Ring .......................................................................................................

Plug ................................................................................................................

See Service Manual for service procedures.

1 4 4 4 4 4

©2014 HYSTER COMPANY

UNIT CODE B454 NORTH AMERICA

05/2014

9

OPTIONS

05/2014

UNIT CODE B454 NORTH AMERICA

SECTION 9 OPTIONS DESCRIPTION

PAGE

BATTERY ROLLER .........................................................................................................................................

HOSE TAKE UP THREE STAGE - SINGLE FUNCTION .......................................................................................................

LOAD BACKREST AND FORKS HOOK TYPE CARRIAGE ............................................................................................................................

SIDE-SHIFT CARRIAGE → S/N B454N01543A ................................................................................................................................

S/N B454N01544A → ................................................................................................................................

SIDE-SHIFT CYLINDER .................................................................................................................................

WINDOWS ZAPI-LAPTOP/PC KIT ................................................................................................................................

ZAPI HANDSET KIT ........................................................................................................................................

©2014 HYSTER COMPANY

See Service Manual for service procedures.

9-2 9-4 9-8 9-10 9-12 9-14 9-16 9-17

9-1

UNIT CODE B454 NORTH AMERICA

05/2014

BATTERY ROLLER (FIGURE 9-1)

9-2

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B454 NORTH AMERICA

05/2014

BATTERY ROLLER ITEM 1 2 3 4 5 6 7 8 9 10 11

PART NO.

DESCRIPTION

2040462 2303911 16830 15135 15158 15058 2035085 2058425 18723 15154 15054

Battery Tray ........................................................................................................

Roller ..................................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Washer ...............................................................................................................

Nut ......................................................................................................................

Plate ....................................................................................................................

Plate ....................................................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 4 2 2 2 2 2 2 4 4 4

9-3

UNIT CODE B454 NORTH AMERICA

05/2014

HOSE TAKE UP (FIGURE 9-2) THREE STAGE — SINGLE FUNCTION

9-4

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B454 NORTH AMERICA

05/2014

HOSE TAKE UP THREE STAGE – SINGLE FUNCTION ITEM

1 1 1 1 1 2 2 2 2 2 3 3 3 3 3 4 4 4 4 4 5 5 6 6 7 7 7 8 8 9 10 10 11 12 12 12 13 14 15 15 15 16 17

PART NO. ag 2034424 bg 2034425 cg 2034426 dg 2034427 eg 2034428 ag 2034429 bg 2034430 cg 2034431 dg 2034432 eg 2034433 ag 2034434 bg 2034435 cg 2034436 dg 2034437 eg 2034438 ag 2034439 bg 2034440 cg 2034441 dg 2034442 eg 2034443 ag 2034444 bg 2034445 cg 2034446 dg 2034447 eg 2034448 16540 16483 16558 16483 2034421 134436 16482 292514 388049 292682 2034402 2034403 388049 292682 2034422 136681 292681 16883 16457 16447 2302046 2302960 136687 2303614 2034423

©2014 HYSTER COMPANY

DESCRIPTION

QTY

Kit-Hose Group ...................................................................................................

Kit-Hose Group ...................................................................................................

Kit-Hose Group ...................................................................................................

Kit-Hose Group ...................................................................................................

Kit-Hose Group ...................................................................................................

Hose Assy ...........................................................................................................

Hose Assy ...........................................................................................................

Hose Assy ...........................................................................................................

Hose Assy ...........................................................................................................

Hose Assy ...........................................................................................................

Hose Assy ...........................................................................................................

Hose Assy ...........................................................................................................

Hose Assy ...........................................................................................................

Hose Assy ...........................................................................................................

Hose Assy ...........................................................................................................

Hose Assy ...........................................................................................................

Hose Assy ...........................................................................................................

Hose Assy ...........................................................................................................

Hose Assy ...........................................................................................................

Hose Assy ...........................................................................................................

Hose Assy ...........................................................................................................

Hose Assy ...........................................................................................................

Hose Assy ...........................................................................................................

Hose Assy ...........................................................................................................

Hose Assy ...........................................................................................................

Connector ...........................................................................................................

O-Ring ............................................................................................................

Fitting ..................................................................................................................

O-Ring ............................................................................................................

Manifold ..............................................................................................................

Fitting ..................................................................................................................

O-Ring ............................................................................................................

Capscrew ............................................................................................................

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 2 1 1 2 1 2

Lockwasher .........................................................................................................

Manifold ..............................................................................................................

Capscrew ............................................................................................................

2 1 2

Lockwasher .........................................................................................................

Bracket ................................................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Fitting ..................................................................................................................

Fitting ..................................................................................................................

Fitting ..................................................................................................................

Sheave (Half) ......................................................................................................

Screw ..................................................................................................................

Nut ......................................................................................................................

Sheave ................................................................................................................

Spacer ................................................................................................................

2 1 2 2 1 1 1 2 2 2 1 1

See Service Manual for service procedures.

9-5

UNIT CODE B454 NORTH AMERICA

05/2014

HOSE TAKE UP THREE STAGE – SINGLE FUNCTION ITEM 18 19 19 20 21 22 23 23 24

PART NO. 2309023 15178 2302017 292537 f 282678 f 316876 201766 16483 16923

DESCRIPTION

QTY

Hose Sheave ......................................................................................................

1 Washer ...............................................................................................................

1 Washer ............................................................................................................... AR Capscrew ............................................................................................................

1 Hose-Bulk ........................................................................................................... AR Fitting ..................................................................................................................

4 Fitting ..................................................................................................................

2 O-Ring ............................................................................................................

2 Nut ......................................................................................................................

2

FOOTNOTES: a b c d

9-6

72 77 83 92

e f g

96 Connecting Hoses to Control Valve Refer to Table

See Service Manual for service procedures.

©2014 HYSTER COMPANY

05/2014

UNIT CODE B454 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY

See Service Manual for service procedures.

9-7

UNIT CODE B454 NORTH AMERICA

05/2014

LOAD BACKREST AND FORKS (FIGURE 9-3) HOOK TYPE CARRIAGE

9-8

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B454 NORTH AMERICA

05/2014

LOAD BACKREST AND FORKS HOOK TYPE CARRIAGE ITEM 1 2 2 2 3 4 5 5 5 5 5 5 6 7 8 9

PART NO.

DESCRIPTION

1523913 1343990 2034347 2034348 221771 300937 384211 1334303 384213 1334304 384214 1334306 1523732 1523733 1500782 1523734

Load Backrest .....................................................................................................

Capscrew (4000 lb. with sideshift) ......................................................................

Capscrew (4000 lb. without sideshift) .................................................................

Capscrew (3000 lb.) ............................................................................................

Washer ...............................................................................................................

Nut ......................................................................................................................

Fork (36 in.) (1.5) ................................................................................................

Fork (36 in.) (1.75) ..............................................................................................

Fork (42 in.) (1.5) ................................................................................................

Fork (42 in.) (1.75) ..............................................................................................

Fork (48 in.) (1.5) ................................................................................................

Fork (48 in.) (1.75) ..............................................................................................

Knob ...................................................................................................................

Pin .......................................................................................................................

Spring .................................................................................................................

Pin .......................................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 4 4 4 4 4 2 2 2 2 2 2 1 1 1 1

9-9

UNIT CODE B454 NORTH AMERICA

05/2014

SIDE-SHIFT CARRIAGE (FIGURE 9-4) (→ S/N B454N01543A)

9-10

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B454 NORTH AMERICA

05/2014

SIDE-SHIFT CARRIAGE (→ S/N B454N01543A) ITEM 1 2 3 4 5 6 6 7 8 9 10 11 12 13 13 13 14 15 16 16 17 18

PART NO.

DESCRIPTION

1399035 1396455 1399001 1371289 313828 1358809 313828 302400 1358821 1360125 16041 1355521 1378050 1378060 293704 16600 340044 296431 1396426 16538 16481 2034399 201766

Side-Shift Carriage .............................................................................................

Bearing (Top) .................................................................................................

Support ...........................................................................................................

Capscrew .......................................................................................................

Nut ..................................................................................................................

Rod (Optional) ................................................................................................

Nut (Optional) .................................................................................................

Nut (Optional) .................................................................................................

Shim (0.020 in.) ..............................................................................................

Cylinder Assy (Group No. 8601301) ..............................................................

Grease Fitting .................................................................................................

Carriage Wldmt (Top) .....................................................................................

Carriage Wldmt (Lower) .................................................................................

Bearing (Lower) ..............................................................................................

Capscrew .......................................................................................................

Screw .............................................................................................................

Gripnail ...........................................................................................................

Washer ...........................................................................................................

Shim ...............................................................................................................

Connector .......................................................................................................

O-Ring ........................................................................................................

Hose Assy ......................................................................................................

Fitting ..............................................................................................................

1 1 1 2 4 2 2 2 4 1 3 1 1 1 4 4 4 4 6 2 1 2 2

2056300

Kit-Hose ..............................................................................................................

1

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

9-11

UNIT CODE B454 NORTH AMERICA

05/2014

SIDE-SHIFT CARRIAGE (FIGURE 9-5) (S/N B454N01544A →)

9-12

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B454 NORTH AMERICA

05/2014

SIDE-SHIFT CARRIAGE (S/N B454N01544A →) ITEM 1 2 2 2 3 4 5 6 7 8 9 10 11 12 13 14 14

PART NO.

DESCRIPTION

2063094 1551288 1551301 1551302 1551304 1551289 ..... .....

221775 .....

1551296 1551297 1551299 1551300 1470907 2063955 17753 16483

Side-Shift Carriage .............................................................................................

Bearing (Upper) ..............................................................................................

Cylinder (8") ....................................................................................................

Kit-Seal .......................................................................................................

Retainer ......................................................................................................

Bearing (Lower) ..............................................................................................

Nut ..................................................................................................................

Lower Hook ....................................................................................................

Washer ...........................................................................................................

Capscrew .......................................................................................................

Label ...............................................................................................................

Kit-Fork Stop ..................................................................................................

Reducer ..........................................................................................................

Roll Pin ...........................................................................................................

Fitting ..................................................................................................................

Hose Assy ...........................................................................................................

Adapter ...............................................................................................................

O-Ring ............................................................................................................

1 2 1 1 2 2 4 2 4 4 2 1 2 2 2 2 2 2

1551290 1580622 1580623

Kit-Lower Hook ...................................................................................................

Bearing Set (Upper) ............................................................................................

Kit-Bearing (Lower) .............................................................................................

1 1 1

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

9-13

UNIT CODE B454 NORTH AMERICA

05/2014

SIDE-SHIFT CYLINDER (FIGURE 9-6)

9-14

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B454 NORTH AMERICA

05/2014

SIDE-SHIFT CYLINDER KEY: A: Long Stroke B: Short Stroke ITEM 1 2 3 4 5 6 7 8 9 10

QTY A B

PART NO.

DESCRIPTION

1360125 636851 2310768 1383037 153919 55407 2303300 2306755 2309719 2311471 383789

Cylinder Assy .............................................................................................

1 Rod Wiper ..............................................................................................

2 Gland .....................................................................................................

2 Rod Seal ................................................................................................

2 Back-Up Ring .........................................................................................

2 O-Ring ...................................................................................................

2 Spacer ................................................................................................... ..

Seal ........................................................................................................

1 Rod Assy ...............................................................................................

1 Tube Wldmt-Cylinder .............................................................................

1 Thread Sealant ...................................................................................... AR

2311624

Kit-Seal .......................................................................................................

©2014 HYSTER COMPANY

See Service Manual for service procedures.

1

..

2 2 2 2 2 2 1 1 1 AR 1

9-15

UNIT CODE B454 NORTH AMERICA

05/2014

WINDOWS (FIGURE 9-7) ZAPI-LAPTOP/PC KIT

ITEM 1 2 3

9-16

PART NO.

DESCRIPTION

QTY

2049640 2047806 2799290 ..... .....

Kit-Cable For Laptop Pc (ZAPI) (Windows) ........................................................

Wire Harness (Adaptor) ..................................................................................

Kit-Cable For Laptop Pc (Windows) ...............................................................

Cable ..........................................................................................................

Software .....................................................................................................

See Service Manual for service procedures.

1 1 1 1 1

©2014 HYSTER COMPANY

UNIT CODE B454 NORTH AMERICA

05/2014

ZAPI HANDSET KIT (FIGURE 9-8)

ITEM

1 2

PART NO.

DESCRIPTION

2049815 2792832 2047806

Electronic Analyzer (ZAPI) ..................................................................................

Electronic Analyzer .........................................................................................

Wire Harness (Adaptor) ..................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1

9-17

UNIT CODE B454 NORTH AMERICA

05/2014

NOTES

9-18

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B454 NORTH AMERICA

05/2014

10

FIELD CONVERSION KITS

05/2014

UNIT CODE B454 NORTH AMERICA

SECTION 10 FIELD CONVERSION KITS DESCRIPTION

PAGE

HANDLE UPGRADE KIT ................................................................................................................................. 10-2 TRAVEL ALARM KITS .................................................................................................................................... 10-2

©2014 HYSTER COMPANY

See Service Manual for service procedures.

10-1

UNIT CODE B454 NORTH AMERICA

05/2014

HANDLE UPGRADE KIT DESCRIPTION Kit-Handle Upgrade

PART NUMBER 4010415

TRAVEL ALARM KITS DESCRIPTION

PART NUMBER

Kit -Travel Alarm

1529515

Kit -Travel Alarm With Strobe Light

1529547

10-2

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B454 NORTH AMERICA

05/2014

11

NUMERICAL INDEX

UNIT CODE B454 NORTH AMERICA

05/2014

SECTION 11 NUMERICAL INDEX PART NO.

PAGE ITEM

15054

1-17 9-3 1-19 1-21 1-23 9-3 7-19 3-13 1-19 9-3 1-17 9-3 1-19 1-19 1-21 1-23 9-3 1-19 1-21 1-23 7-13 9-6 6-9 7-9 4-3 6-13 9-11 3-5 7-14 9-5 6-17 7-14 9-5 9-11 7-13 9-5 6-17 6-17 7-13 7-13 7-14 9-5 9-5 9-6 9-13 7-19 6-11 6-11 7-19

15056 15058 15107 15127 15134 15135 15154 15156 15158

15178

15212 15241 15880 16041 16394 16447 16457 16481 16482 16483

16484 16485

5 11 9 5 5 6 9 14 7 4 4 10 8 3 4 4 5 2 3 3 5 19 5 2 4 4 9 2 20 14 5 21 13 16 17 7 12 15 12 13 30 5 6 23 14 27 5 8 25

©2014 HYSTER COMPANY

PART NO.

16538 16540 16558

16559 16560 16569 16576 16578 16600 16828 16830 16883

16923 16969 16999 17061 17276 17753 18262 18515 18599 18723 30287 34795 39363 39369 39374 55407 58916 101625 132131

PAGE ITEM

7-19 9-11 6-17 7-13 9-5 6-3 7-5 7-13 9-5 7-19 7-19 6-11 6-3 7-5 7-19 9-11 1-19 9-3 6-3 7-5 7-14 9-5 6-17 7-14 9-6 6-3 7-5 6-3 6-17 6-3 7-5 1-23 9-13 4-3 3-5 5-7 1-21 9-3 4-3 6-3 7-6 7-9 6-13 5-9 9-15 7-16 6-3 7-5 1-11

26 16 12 12 5 23 23 13 6 27 26 5 25 25 25 13 6 3 34 34 23 12 16 31 24 22 22 39 14 24 24 2 14 11 3 4 2 9 5 41 44 11 6 5 14 40 21

PART NO.

133484 134436 136681 136687

136692 136704 136985 137852 144416 145639 153919 154358 170204 177599 186061 187388 190887 195489 198209 201766

201779 210483 216877 216895 220359 220633 221712 221771

See Service Manual for service procedures.

PAGE ITEM

PART NO.

PAGE ITEM

3-5 2-5 7-13 9-5 2-5 7-14 9-5 6-3 6-17 7-5 7-13 9-5 3-7 7-20 3-7 2-5 3-13 7-19 5-7 9-15 6-13 5-7 3-7 6-13 7-11 7-16 7-16 6-13 7-11 1-17 1-17 6-9 7-9 6-17 7-14 9-6 9-11 6-3 7-5 1-17 1-17 5-10 6-3 7-5 1-11 1-17 3-5 1-19 9-9

221775

4-3 9-13 2-11 1-15 1-11 6-3 7-5 7-5 2-5 2-3 2-5 1-17 2-5 7-14 9-6 2-3 3-5 3-5 6-9 5-7 7-19 1-17 5-10 6-3 7-5 6-11 6-17 7-13 9-5 7-13 9-6 6-9 7-9 2-5 2-3 2-5 3-5 3-7 3-13 6-3 7-5 1-11 2-3 2-5 2-5 7-14 7-20 9-5 3-5

24 5 17 7 4 26 12 30 2 30 9 15 21 30 20

222180 227089 239503

254007 255578 262798 264150 282678 287817

10 5 4 7 13 26 13 14 17 12 9 12 1 1 17 17 15 30 23 18 14 14 1 1 2 2 2 24 3 18 4 3

287837 287854 288835 292513 292514

292537 292600 292654 292680

292681

292682

10 6 2 7 1 38 38 43 12 15 12 6 9 22 21 4 23 34 14 7 14 1 9 8 8 1 7 16 8 6 20 1 3 13 3 6 22 25 5 29 29 2 13 3 14 25 31 12 31 11-1

UNIT CODE B454 NORTH AMERICA

05/2014

NUMERICAL INDEX (continued) PART NO.

292683 293652 293704 293727 293761 293777 293780 293781 293795 295649 296009 296010 296024 296166 296167 296212 296214 296219 296222 296228 296355 296424 296431 297530 297531 300937 302008 302043 302044 302045 11-2

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

3-7 5-7 5-10 6-3 6-17 6-17 7-5 7-13 7-14 9-5 9-5 6-9 5-10 6-3 7-5 9-11 3-7 3-7 3-13 3-7 3-5 3-7 1-11 7-11 6-7 7-3 3-5 3-7 3-5 6-3 7-5 7-19 3-7 3-7 3-13 6-3 7-5 6-3 7-5 6-3 7-5 2-3 1-11 9-11 7-16 7-16 9-9 2-3 3-7 2-5 3-7 3-13

19 6 10 7 8 11 7 15 28 8 10 13 8 4 4 13 13 32 8 14 12 10 10 13 9 10 10 9 10

302057 302060 302380

1466877

31 31 8 2 3 7 7 10 7 5 5 5 5 5 11 12 6 3 15 1 2

1479433

13 5 8

1499660

1 22

1466607

6-11 1-17 2-11 2-3 9-9 9-9 9-9 1-11 9-9 7-19 2-3 9-11 2-3 9-11 9-11 9-11 9-15 6-3 7-5 6-13 2-9 9-11 7-9 6-7 6-9 7-3 8-2 8-3 8-5 8-6 4-3 9-11 9-11 2-13 9-15 9-11 9-11 9-11 9-11 3-5 3-9 3-15 3-15 3-9 3-15 3-9 3-15 3-9 3-15 3-15 3-9 3-15

8 1 1 10 5 5 5 5 2 4 11 10 7 5 7 8

320160 320177 323103 329069

16 14 11 10 6 13 4 6 23 11 22 22 7 5 6 7 28 28 4 12 2 15 11 28 37 37 41 32 18 16 30 23 13 19 9 5 6 13 21 17 10 5 5 5 11 11 11 10

1151213 1195971 1301783 1322393 1334303 1334304 1334306 1343502 1343990 1344820 1347314 1355521 1356217 1358809 1358821 1360125

42 22 23 23 13 32 32 27 27 36 36 8 3 14 9 10 4 9 24 8 24 4

2-3 2-3 3-7 3-13 9-11 3-2 9-11 9-11 1-11 5-7 7-14 9-6 3-9 3-15 2-3 2-5 6-3 7-5 1-11 2-3 2-5 2-5 3-5 3-7 6-3 7-5 7-5 7-20 3-7 7-19 3-5 7-19 7-16 2-3 3-5 1-15 1-15 9-11 3-5 2-3 9-15 9-9 9-9 9-9 7-16 7-16 7-16 1-13 6-9 7-9 9-15 1-11

3-9 3-15 3-9 3-15 3-9 3-9 3-15 1-15 9-13 5-3 5-3 5-3 5-5 1-11 1-13 1-3 1-11 1-3 1-7 1-11 3-5 3-13 3-9 3-15 3-9 3-15 2-5 5-9 1-13 3-5 3-7 1-4 1-8 1-4 1-8 1-3 1-7 3-9 3-15 3-9 3-15 2-7 2-7 2-7 2-7 2-7 2-7 2-7 2-7 9-9 3-9 3-15

302400 303294 313828 316678 316876 320152 320156

320157

320159

335989 335991 340044 353144 361810 383789 384211 384213 384214 386682 386683 386684 389688 599737 636851 887012

1360386 1361302 1369409 1371289 1374796 1374797

1375415 1378050 1378060 1382671 1383037 1396426 1396455 1399001 1399035 1450356 1466595 1466602 1466604 1466605 1466606

See Service Manual for service procedures.

19 21 18 20 12 3 19 9 9

1466935 1467778 1467779 1468390 1470907 1474789 1474790 1474797 1475398 1479130 1479432

1486566 1489471 1491262 1491654 1494719 1495277 1496663 1497280 1497282 1497284 1498102

1500161 1500162 1500164 1500165 1500166 1500167 1500168 1500169 1500782 1503736

14 22 4 12 1 11 16 1 12 6 6 17 18 6 5 2 12 15 15 13 25 6 17 2 13 18 11 9 28 16 35 35 36 36 28 28 14 22 8 4 1 2 5 6 4 3 7 8 8 14 22

©2014 HYSTER COMPANY

UNIT CODE B454 NORTH AMERICA

05/2014

NUMERICAL INDEX (continued) PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

1506716 1507730

1-13 3-9 3-15 3-7 5-3 5-5 5-3 5-5 3-9 3-9 1-4 9-9 9-9 9-9 9-9 1-15 1-15 1-15 1-15 3-9 1-13 1-13 5-3 5-5 5-3 5-5 5-3 5-5 5-3 5-5 5-3 5-5 5-3 5-5 3-9 3-15 5-3 5-5 1-3 1-7 1-3 1-7 1-3 1-7 1-3 1-7 1-3 1-7 1-3 1-7 1-3 1-7

1534189

1-3 1-7 1-3 1-7 1-3 1-7 1-3 1-7 1-3 1-7 1-11 1-3 1-7 1-3 1-7 1-3 1-3 1-7 1-3 1-7 1-3 1-7 1-3 1-7 1-3 1-7 1-3 1-7 1-3 1-7 1-3 1-7 1-3 1-7 1-3 1-7 1-3 1-7 1-3 1-7 1-3 1-7 1-3 1-7 1-3 1-7 1-3 1-7 1-3 1-7 1-3 1-7

1534221

1-3 1-7 1-3 1-7 1-3 1-7 1-3 1-7 1-3 1-7 1-3 1-7 1-3 1-7 1-3 1-7 1-4 1-8 1-4 1-8 1-4 1-8 1-4 1-8 1-4 1-8 1-4 1-8 1-4 1-8 1-4 1-8 1-4 1-8 1-4 1-8 1-4 1-8 1-4 1-8 1-4 1-8 1-4 1-8 1-4 1-8 1-4 1-8 1-4 1-8 1-4 1-8

1534247

1-4 1-8 1-4 1-8 1-4 1-8 3-5 3-5 1-3 1-7 1-3 1-7 1-3 1-7 1-3 1-7 3-9 3-9 5-3 5-5 5-3 5-5 5-3 5-5 5-3 5-5 1-13 5-3 5-3 5-3 5-5 5-3 5-5 5-3 5-5 5-3 5-3 3-5 9-13 9-13 9-13 9-13 9-13 9-13 9-13 9-13 9-13 9-13 1-7 1-8 9-13 9-13

1510114 1512367 1512370 1517668 1517669 1519014 1523732 1523733 1523734 1523913 1525537 1525539 1525540 1525541 1527024 1529042 1529043 1529802 1529803 1529843 1529844 1529845 1529856 1531075 1533889 1534179 1534181 1534182 1534183 1534184 1534186 1534188

6 16 23 27 4 7 20 21

1534190 1534191 1534193 1534194

31 6 7 9 1 9 9 8 8 4 13 1 1 1 1 1 1 21 22 3 3 19 20 20 15 18 19 1 1 4 4 5 5 6 6 8 8 7 7 9 9

©2014 HYSTER COMPANY

1534197 1534198 1534199 1534200 1534202 1534203 1534204 1534205 1534206 1534207 1534208 1534209 1534210 1534211 1534212 1534213 1534214 1534215 1534216 1534218 1534220

10 10 11 11 12 12 14 14 16 16 14 17 17 18 18 19 20 20 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 26 26

1534222 1534223 1534224 1534225 1534226 1534227 1534228 1534229 1534230 1534231 1534232 1534233 1534234 1534235 1534236 1534237 1534238 1534239 1534240 1534241 1534242 1534243 1534244 1534245 1534246

See Service Manual for service procedures.

27 27 29 29 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33

1534248 1534249 1534250 1534251 1534286 1534287 1534290 1534291 1534466 1534467 1534533 1534534 1534535 1534538 1534660 1535244 1535245 1535246 1535247 1535248 1535252 1535254 1548435 1551288 1551289 1551290 1551296 1551297 1551299 1551300 1551301 1551302 1551304 1554108 1554114 1580622 1580623

33 33 34 34 32 32 33 32 3 3 13 13 21 21 23 23 10 11 11 12 12 13 15 16 7 4 6 13 14 14 15 16 17 17 2 27 1 3 8 9 10 11 2 2 2 19 31

11-3

UNIT CODE B454 NORTH AMERICA

05/2014

NUMERICAL INDEX (continued) PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

1581644

5-3 5-5 5-3 5-5 5-3 5-5 5-3 3-5 3-7 3-9 3-15 3-9 3-15 3-9 3-9 3-15 3-9 3-9 3-15 3-9 1-7 1-3 1-7 3-15 3-9 3-9 3-15 5-5 5-7 5-3 5-5 5-3 5-5 5-5 5-5 5-5 5-5 3-13 3-9 3-15 3-9 3-15 3-9 3-13 3-5 3-7 3-7 3-13 5-10 6-3 7-5 6-13

2033589 2033695 2033824 2033825 2033826

1-17 2-13 8-6 8-5 6-7 7-3 8-2 8-3 8-5 8-6 6-7 7-3 8-2 8-3 8-5 8-6 6-7 7-3 8-2 8-3 8-5 8-6 6-7 7-3 8-2 8-3 8-5 8-6 6-9 7-9 1-13 4-3 4-3 4-3 4-3 4-3 4-3 4-3 4-3 4-3 4-3 5-10 6-3 7-5 5-10 6-3 7-5 9-9 9-9 5-9 5-9 5-9

2034380 2034381 2034382 2034399 2034401 2034402

1-15 1-15 1-15 9-11 6-17 7-14 9-5 6-17 7-14 9-5 6-17 6-17 6-17 6-17 6-17 6-17 6-17 6-17 7-13 9-5 7-14 9-5 7-13 9-5 9-5 9-5 9-5 9-5 9-5 7-14 7-14 9-5 7-14 7-14 9-5 7-14 7-14 9-5 7-14 7-14 9-5 7-14 7-14 9-5 7-13 7-13 9-5 7-13 7-13 9-5 7-13 7-13

1581649 1581650 1581669 1589461 1594131 1600591 1600592 1600593 1612033 1614693 1617536 1644784 1644786 1652960 1657849 1657956 1658292 1658293 1658294 1658295 1658297 1660750 1660875 1706749 1709571 1709807 2007882 2008715 2021834 2033074 11-4

9 10 7 8 8 9 2 29 17 21 10 10 10 6 6 6 7 2 25 25 11 3 23 13 3 5 4 5 7 6 5 18 2 20 14 22 7 7 5 30 19 3 3 3 3

2033827

2033828

2033829

2033841 2034124 2034318 2034319 2034322 2034324 2034326 2034327 2034328 2034329 2034330 2034331 2034332 2034333 2034347 2034348 2034374 2034375 2034376

2 7 1 1 4 4 2 2 2 2 5 5 3 3 3 3 6 6 4 4 4 4 8 8 6 6 6 6 7 4 2 2 7 7 6 14 13 13 12 9 8 5 13 13 12 6 6 2 2 6 5 4

2034403 2034408 2034410 2034411 2034412 2034421 2034422 2034423 2034424 2034425 2034426 2034427 2034428 2034429 2034430 2034431 2034432 2034433 2034434 2034435 2034436

See Service Manual for service procedures.

10 11 12 17 6 27 9 10 29 10 4 4 4 4 4 4 4 4 14 7 24 11 3 17

PART NO.

2034437 2034438 2034439 2034440 2034441 2034442 2034443 2034444 2034445 2034446

19 19 1 19 19 1 19 19 1 19 19 1 19 19 1 18 18 2 18 18 2 18 18

2034447 2034448 2034556 2034584 2034596 2034597 2034704 2034705 2034706 2034707 2034713 2034714 2034715 2034716 2034717

PAGE ITEM

9-5 7-13 7-13 9-5 7-13 7-13 9-5 7-13 7-13 9-5 7-13 7-13 9-5 7-13 7-13 9-5 7-13 7-13 9-5 7-13 7-13 9-5 7-13 7-13 9-5 7-13 7-13 9-5 7-13 7-13 9-5 7-13 7-13 9-5 7-13 7-13 9-5 1-19 6-3 6-11 6-17 6-17 6-17 6-13 6-13 6-13 6-13 6-13 6-13 6-13 6-13 6-13

2 18 18 2 18 18 2 10 10 3 10 10 3 10 10 3 10 10 3 10 10 3 11 11 4 11 11 4 11 11 4 11 11 4 11 11 4 1 19 4 4 4 9

©2014 HYSTER COMPANY

UNIT CODE B454 NORTH AMERICA

05/2014

NUMERICAL INDEX (continued) PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

2034795 2034804 2034805 2034806 2034813 2034815 2034816 2034817 2034819 2034820 2034830 2034831 2034833 2034840 2034841 2034883 2034890 2035085 2035909 2036141 2037544 2037928 2038719 2039243 2039303 2039316 2039858 2040462 2040499 2040527 2040664 2040753 2041761

6-13 7-15 7-15 7-15 7-15 7-15 7-15 7-15 7-15 7-15 7-10 7-10 7-10 7-10 7-10 6-13 2-9 9-3 2-13 1-15 2-9 1-11 1-11 1-11 1-11 1-11 3-5 9-3 1-11 3-5 1-15 1-11 1-11 2-7 2-5 3-5 3-5 6-13 3-5 3-5 1-13 1-11 1-3 1-11 4-3 1-11 3-2 1-11 3-2 3-2 3-2 3-2

2046545 2046546 2047064 2047806

2-5 2-5 5-9 9-16 9-17 2-9 2-13 2-13 2-13 2-13 3-5 2-9 9-16 9-17 3-7 3-13 1-13 2-5 1-17 1-17 1-13 2-3 2-3 2-3 2-3 2-3 2-3 1-17 1-17 5-7 6-3 7-5 5-7 5-7 2-3 2-11 1-13 1-13 2-3 2-5 2-3 2-9 6-3 6-17 5-7 5-7 5-7 5-7 6-3 6-17 7-5 7-5

2055599 2055619

2-3 3-9 3-15 5-7 5-7 5-7 3-5 2-3 4-3 1-13 1-11 3-2 9-11 6-3 7-5 6-3 6-3 7-5 7-5 6-3 7-5 6-3 7-5 4-3 4-3 4-3 2-9 2-13 9-3 5-7 1-11 1-11 2-9 3-9 6-3 7-5 6-11 7-5 6-3 6-11 7-5 3-7 3-13 3-5 9-13 3-7 9-13 3-5 3-5 3-7 2-13 3-5

2042675 2042677 2042691 2042981 2043856 2044380 2044484 2044976 2045094 2045299 2045942 2045959 2046214 2046215 2046216

2048593 2048832 2048833 2048834 2049350 2049391 2049640 2049815 2050084 2 3 7 3 2 4 19 18 7 8 9 6 1 17 1 4 17 16 10 4 5 11 19 8 8

2050774 2051870 2052834 2053653 2053669 2053769 2053787 2053788 2053792 2053793 2053813 2053814 2054042 2054058 2054059 2054155 2054342 2054831 2054839 2054840 2054867

11 3 20 15 14 2 6 1

©2014 HYSTER COMPANY

2055284 2055306 2055351 2055352 2055473 2055474

11 11 9 1 2 5 1 8 10 5 16 1

2055626 2055628 2055650 2055656 2055687 2055724 2055918 2055944 2056300 2056629

22 15 8 12 1 1 3 18 5 21 22 23 24 1 1 12 33 33 1 9 25 16 17

2057902

2058194 2058195 2058401 2058402 2058403 2058418 2058425 2059208 2059612 2059613 2059812 2060004 2060196 2060872 2060873

1 20 40 13 8 10 40 13 39 39

2060874 2062561 2062998 2063094 2063129 2063955 2066136 2066311 2066312 2066434

See Service Manual for service procedures.

2 15

PART NO.

2067226 2067227 2068901 2069410

1 8 14 15 15 15 16 20 16 20 26 26 26 26 16 15 6 10 9 8 2 17 19 11 1 21 21 4 19 19 4 19 6 11 20 1 13 15 15 3

2069411 2070404 2072945 2074738 2074924 2075528 2083194 2083571 2089481 2095784 2097311 2097314 2098186 2098777 2111838 2302017 2302034 2302046 2302158 2302253 2302317 2302406 2302569 2302624 2302664 2302672 2302685 2302687

PAGE ITEM

3-7 6-3 7-5 6-3 7-5 6-9 6-3 7-5 6-3 7-5 6-13 5-3 5-7 3-7 3-13 1-7 1-11 3-7 3-13 6-3 7-5 3-7 3-13 6-9 7-9 3-9 3-15 5-7 3-7 3-9 7-13 9-6 5-10 6-3 7-5 6-17 7-13 9-5 7-19 7-19 6-13 7-10 7-16 3-5 6-9 7-9 6-13 2-5 6-7 6-7 6-7 6-7

15 17 17 18 18 6 17 17 18 18 12 3 8 16 11 2 17 16 16 12 16 8 8 22 14 2 3 1 4 19 1 9 9 1 7 15 2 2 11 10 16 26 15 15 11 2 2 1 1 11-5

UNIT CODE B454 NORTH AMERICA

05/2014

NUMERICAL INDEX (continued) PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

2302806 2302831

7-10 1-17 1-17 2-9 2-13 5-9 7-10 7-19 6-17 7-13 9-5 6-13 6-9 7-9 7-10 7-16 7-16 6-9 7-9 7-16 9-15 2-9 2-11 7-10 7-10 7-9 7-9 7-16 7-16 7-13 9-5 7-16 7-16 7-16 6-9 5-10 6-3 7-5 9-3 5-10 6-3 7-5 7-3 7-3 7-9 7-9 7-19 7-10 7-11 6-7 6-7 7-19

2304398

7-3 7-3 6-9 7-9 7-3 7-3 7-10 7-19 7-9 6-11 5-9 6-3 7-5 6-7 6-7 6-9 7-9 6-9 6-9 7-10 6-11 7-3 7-3 7-3 7-3 6-7 6-7 6-13 7-19 7-16 6-9 7-9 6-13 7-3 7-3 7-10 8-3 6-9 7-9 6-13 6-13 7-16 6-9 7-16 6-13 7-19 7-19 5-9 5-10 6-3 7-5 1-19

3 3 11 12 2 2 11 7 13 6 2 35 35 1 1 9 14 6 6 9 2 3 3 3 3 2 2 10 24 16 16 16 10 1 1 6 1 19 19 11 10 3 6 16 11 2 2

2306373 2306536

11 6 6 1 1 2 2 28 6 19 2 2 7 3

2309463 2309511

3 5 3 3 12 11 1 1 6 5

2309719 2309938

4 1 1 5

2309082 2309196 2309214

6-13 7-9 7-9 6-7 6-7 6-7 6-7 7-20 7-10 1-11 7-3 7-3 9-15 1-15 7-16 6-9 7-9 7-3 7-3 1-13 6-13 6-7 6-7 6-9 7-19 6-13 7-16 7-16 6-9 6-13 7-20 1-13 7-19 7-19 7-19 6-13 6-13 7-19 6-9 7-16 7-10 5-10 6-3 7-5 6-13 7-19 7-13 9-6 6-9 3-5 6-9 7-9

7-19 7-16 7-16 6-7 6-7 7-3 7-3 2-9 2-9 2-13 7-16 7-9 7-9 7-9 7-9 9-15 7-3 7-3 7-9 7-9 7-19 7-3 6-13 7-16 7-19 7-19 7-19 5-10 6-3 7-5 7-16 6-9 7-9 7-9 7-9 7-9 8-2 6-9 7-16 6-7 7-3 7-3 7-3 7-15 7-19 7-19 4-3 9-15 7-19 7-3 7-3 7-10

2302852 2302899 2302900 2302927 2302960 2303017 2303092 2303185 2303190 2303194 2303294 2303300 2303328 2303345 2303454 2303554 2303567 2303601 2303614 2303620 2303745 2303818 2303829 2303911 2304004 2304175 2304189 2304249 2304256 2304259 2304273 2304287 11-6

8 1 1 8 4 1 10 3 3 8 15 5 18 18 10 5 5 2 10 16 6 6 3 10 6 9 9 5 5 1 16 5 5 16 12 11 10 10 2 6 12 12 1 1 6 6 20 3 2 2 12

2304409 2304445 2304531 2304536 2304577 2304677 2304746 2304801 2304814 2305053 2305105 2305120 2305142 2305489 2305541 2305606 2305652 2305701 2305739 2305757 2305848 2305880 2305890 2305936 2305973 2305980 2306004 2306042 2306092 2306097 2306187 2306203 2306221

2306348

2306543 2306582 2306655 2306680 2306688 2306690 2306755 2306899 2307071 2307145 2307327 2307400 2307588 2307705 2307797 2307814 2307819 2307854 2308217 2308382 2308404 2308468 2308475 2308494 2308580 2308597 2308625 2308714 2308751 2308769 2308848 2308919 2308990 2309023

See Service Manual for service procedures.

2309519 2309547 2309579 2309655 2309709 2309714

2310038 2310054 2310074 2310082 2310149 2310198

5 5 6 11 29 1 8 2 2 10 11 17 6 16 6 7 11 11 11 11 2 18 6 17 4 1

2310277 2310348 2310424 2310442 2310447 2310470 2310491 2310526 2310601 2310695 2310734 2310757 2310768 2310789 2310833 2310873

21 5 5 1 1 1 1 7 9 2 16 9 9 9 9 8 2 2 9 9 13 11 1 15 19 2 2 13 5 5 16 6 6 6 6 6 1 6 16 3 9 2 2 2 2 1 2 1 3 3 6

©2014 HYSTER COMPANY

UNIT CODE B454 NORTH AMERICA

05/2014

NUMERICAL INDEX (continued) PART NO.

PAGE ITEM

2310888 2310954

6-11 7-3 7-3 7-3 7-3 7-3 7-3 6-7 6-7 7-19 7-16 7-9

2311020 2311057 2311192 2311241 2311270 2311388

7 2 2 1 1 1 1 2 2 15 16 9

©2014 HYSTER COMPANY

PART NO.

2311471 2311624 2311752 2311756 2311781 2311797 2770775 2791931 2792378

PAGE ITEM

7-9 9-15 9-15 7-9 7-9 7-10 6-13 2-5 1-13 3-7 3-13 3-7

9 9 6 6 10 10 11 15 7 12 4

PART NO.

2792832 2799290 4001568 4005162 4006400 4007738 4009157 4012309 4012312

See Service Manual for service procedures.

PAGE ITEM

PART NO.

PAGE ITEM

3-13 9-17 9-16 3-9 3-15 3-13 3-15 3-13 5-3 5-5 5-3 5-5

4014697 4015016 4035852 4602528 4603274

3-9 3-15 3-7 3-13 3-9 3-15 6-13 6-13 6-13 6-13 6-13

18 1 17 3 1 5 7 4 7

4611824 4611826 4611831 4611837 4611840

29 9 2 1 10 10 10 10 10

11-7

UNIT CODE B454 NORTH AMERICA

05/2014

NUMERICAL INDEX (continued) NOTES

11-8

See Service Manual for service procedures.

©2014 HYSTER COMPANY