Hyster W20-25ZA (A495) Parts Manual - PDF DOWNLOAD

W20-25ZA (A495)

1524246 08/2011

©2011 HYSTER COMPANY

UNIT CODE A495 NORTH AMERICA

08/2011

SECTIONS 1

FRAME/DRIVE UNIT

2

ELECTRICAL SYSTEM

3

STEER HANDLE/BRAKE SYSTEM

4

LOAD WHEEL

5

HYDRAULIC SYSTEM

6

MAST-TWO STAGE LIMITED FREE-LIFT

7

CARRIAGE

8

OPTIONS

9

NUMERICAL INDEX

This Parts Manual is divided into 9 major sections which are listed above. Quick reference to these sections can be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages to the corresponding tab.

08/2011

UNIT CODE A495 NORTH AMERICA

TABLE OF CONTENTS DESCRIPTION

PAGE

B BASE ARM ......................................................................................................................................................

BATTERY AND CHARGER ASSEMBLY ........................................................................................................

BATTERY CHARGER ASSEMBLY → 5/2005 ....................................................................................................................................................

5/2005 ↔ 11/2007 ......................................................................................................................................

11/2007 → ..................................................................................................................................................

BATTERY CONNECTOR ................................................................................................................................

BATTERY SPACER ........................................................................................................................................

2-12 2-14 2-16 2-18 2-20

C COVERS .........................................................................................................................................................

1-2

D DRIVE MOTOR 24 VOLT ......................................................................................................................................................

2-7

E ELECTRICAL ASSEMBLY ..............................................................................................................................

2-2

F FLOODED BATTERY POWER PACK ............................................................................................................

FORK CARRIAGE ...........................................................................................................................................

FORKS HOOK TYPE CARRIAGE ............................................................................................................................

H HYDRAULIC POWER UNIT ............................................................................................................................

HYDRAULIC POWER UNIT ASSEMBLY .......................................................................................................

1-6 8-2

2-8 7-2 1-8 5-4 5-2

L LABELS AND MANUAL ..................................................................................................................................

1-4 LIFT .................................................................................................................................................................

6-6 LIFT CYLINDER ..............................................................................................................................................

6-8 LOAD BACKREST .......................................................................................................................................... 1-10 LOAD WHEEL ASSEMBLY SINGLE .......................................................................................................................................................

4-2 M MAST MOUNTING ..........................................................................................................................................

6-4 MAST WELDMENTS .......................................................................................................................................

6-2 MASTER DRIVE UNIT .................................................................................................................................... 1-12 O OPERATOR GUARD LEXAN - OPTIONAL ................................................................................................................................... 6-10 WIRE MESH - STANDARD .........................................................................................................................

6-9 T TILLER HANDLE ARM ASSEMBLY COMPOSITE TILLER HEAD ....................................................................................................................... ©2011 HYSTER COMPANY

See Service Manual for service procedures.

3-2 i

UNIT CODE A495 NORTH AMERICA

08/2011

TABLE OF CONTENTS (continued) DESCRIPTION

PAGE

TILLER HEAD ASSEMBLY COMPOSITE ...............................................................................................................................................

W WINDOWS ZAPI-LAPTOP/PC KIT ................................................................................................................................

WIRE HARNESS JUMPERS ...................................................................................................................................................

MAIN TRUCK ..............................................................................................................................................

Z ZAPI HANDSET KIT ........................................................................................................................................

ii

See Service Manual for service procedures.

3-4

8-4 2-6 2-4 8-5

©2011 HYSTER COMPANY

UNIT CODE A495 NORTH AMERICA

08/2011

ABBREVIATIONS QUICK REFERENCE SHEET Listed below are abbreviations used in parts manuals to denote the following expressions: spacer TERM

DEFINITION

TERM

DEFINITION

Amp

Amperes

FRE

Freezer Environment

AR

As Required

in.

inches

BDI

Battery Discharge Indicators

LPG

Liquefied Petroleum Gas

BWI

Brush Wear Indicator

MAP

Manifold Absolute Pressure

CE

Communicator End

mm

millimeters

CRE

Corrosive Environment

MSTS

Microprocessor Spark Timing System

D/B

Date Break

NPT

National Pipe Threads

dbA

Decibel "A" Scale

O/S

Oversize

DE

Drive End

PTO

Power Take Off

ECH

Empty Container Handler

RPM

Revolutions per Minute

ECH-3

Empty Container Handler - 3 High Stacking

S/N

Serial Number

TMM

Truck Management Module

ECH-4

Empty Container Handler - 4 High Stacking

UL Type D

Diesel-Powered Safety Rating

ECH-5

Empty Container Handler - 5 High Stacking

UL Type DS

Diesel-Powered Safety Rating

UL Type E

Battery-Powered Safety Rating

ECH-6

Empty Container Handler - 6 High Stacking

UL Type EE

Battery-Powered Safety Rating

UL Type ES

Battery-Powered Safety Rating

ECH-7

Empty Container Handler - 7 High Stacking

UL Type G

Gasoline-Powered Safety Rating

UL Type GS

Gasoline-Powered Safety Rating

ECM

Electronic Control Module

UL Type LP

Gas-Powered Safety Rating

ECN

Engineering Change Notice

UL Type LPS

LP Gas-Powered Safety Rating

EEPROM

Electrically Erasable Programmable Read Only Memory

U/S

Undersize

EPA

US Environmental Protection Agency

UL

Underwriters Laboratory

EPROM

Electrically Programmable Read Only Memory

V

Volts

©2011 HYSTER COMPANY

See Service Manual for service procedures.

iii

UNIT CODE A495 NORTH AMERICA

08/2011

HOW TO USE THE ILLUSTRATED PARTS MANUAL This parts manual describes and illustrates assemblies, subassemblies, and detail parts needed for service replacement.

iv

The different constructions are indicated by keys and footnotes. The callouts correspond to descriptions found on the next page.

See Service Manual for service procedures.

©2011 HYSTER COMPANY

08/2011

UNIT CODE A495 NORTH AMERICA

HOW TO FIND THE DESIRED PART NUMBER

1.

2.

3.

4.

5.

WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN: Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.

Turn to the section you chose. Use the Section Table of Contents to determine the assembly which would normally contain the part required.

Then locate the part on the assembly breakdown page.

WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN: Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).

Locate the assembly the required part is used on and turn to the page indicated for that assembly.

Then locate the part on the assembly breakdown page.

WHEN THE PART NUMBER IS KNOWN: Use the Numerical Index (Page 9-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.

GENERAL:

6.

The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.

Parts Supersession Information. Part numbers that have this history will be displayed in the parts list in the order that they were superseded (from oldest to newest). The superseded part numbers will be shown with a line through them.

Five periods in the PART NO. column (. . . . .) indicate that the part is either Not Serviced Separately or there is a reference to another figure.

A figure reference is denoted by a pointing hand followed by a figure number in the DESCRIPTION column (FFigure 10)

7.

8.

Keys are used to show two or more similar assemblies, RH and LH assembly parts, etc.

Select the appropriate key, "A", "B", "C", "D", or "E" and the corresponding quantity column to find the required parts. Two periods in the QTY column (..) indicate that the part is not used for that assembly.

Indented descriptions under the DESCRIPTION column are used to indicate assemblies and

©2011 HYSTER COMPANY

subparts of assemblies. In the example on the previous page, BEARING CAP (Item 2) is a subpart of the major assembly CASE. 9. Quantities shown are for one assembly. The quantities of the subpart BEARING CAP are indicated as two and two. This means two per CASE assembly.

10. Serial number breaks identify the most current parts information and are shown as follows: → S/N D001H2628 Indicates last serial number affected.

S/N D001H2629 → Indicates the first serial number affected.

S/N D001H1553 ↔ S/N D001H3291 Indicates a range of serial numbers affected.

ECN numbers for pending serial numbers are shown to allow for the inclusion of the most current parts information and are identified as follows: → S/N Pending Per ECN 63243 Indicates a pending serial number for last unit affected.

S/N Pending Per ECN 63243 → Indicates a pending serial number for first unit affected.

Date breaks are used to indicate when a change occurred but a subsequent serial number break was not recorded. This is an arbitrary date usually based on the ECN release and are identified as follows: → D/B 3/00 Indicates that a change occurred sometime within that month for the item affected.

D/B 3/00 → Indicates that a change occurred sometime within that month for the item affected.

D/B 3/00 ↔ D/B 4/00 Indicates a range of production dates of the item affected.

Contact your local dealer for Hyster lift trucks for serial number information for items with a ECN or a date break.

ORDERING PARTS: When ordering replacement parts, give the unit serial number, part number, name of part and quantity required.

For any further information on parts, service, or ordering, consult your local dealer for Hyster lift trucks.

See Service Manual for service procedures.

v

UNIT CODE A495 NORTH AMERICA

08/2011

IDENTIFICATION OF TRUCK SERIAL NUMBERS

(1) and (2)

The first letter and three numbers indicate the truck unit code.

(3)

The second letter indicates the plant of manufacture.

(4)

The four or five digit number indicates the production sequence number of the truck.

(5)

The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.

The letters "I", "O", and "Q" will not be used.

For pending serial numbers contact your local dealer for Hyster lift trucks.

Parts referred to in this book as right or left hand parts are in accordance with the illustration above.

vi

See Service Manual for service procedures.

©2011 HYSTER COMPANY

08/2011

UNIT CODE A495 NORTH AMERICA

PUBLICATIONS Every new lift truck is provided with an OPERATING MANUAL. This manual has information that the operator must know for inspection and operation of the lift truck.

SERVICE MAINTENANCE MANUALS, which provide service and overhaul procedures, and PARTS

MANUALS with complete replacement part identification, are available at a nominal fee from your Hyster dealer to assist users in effectively maintaining Hyster lift trucks in a safe, useful condition. See the list below for information on ordering specific publications for this model lift truck.

PUBLICATION

HYSTER PART NUMBER

Operating Manual........................................................................................................................ 1506716 Service Manual (Complete)......................................................................................................... 1524248 Parts Manual............................................................................................................................... 1524246

©2011 HYSTER COMPANY

See Service Manual for service procedures.

vii

UNIT CODE A495 NORTH AMERICA

08/2011

NOTES

viii

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A495 NORTH AMERICA

08/2011

1

FRAME/DRIVE UNIT

08/2011

UNIT CODE A495 NORTH AMERICA

SECTION 1 FRAME/DRIVE UNIT DESCRIPTION

PAGE

BASE ARM ......................................................................................................................................................

1-6 COVERS .........................................................................................................................................................

1-2 FORKS HOOK TYPE CARRIAGE ............................................................................................................................

1-8 LABELS AND MANUAL ..................................................................................................................................

1-4 LOAD BACKREST .......................................................................................................................................... 1-10 MASTER DRIVE UNIT .................................................................................................................................... 1-12

©2011 HYSTER COMPANY

See Service Manual for service procedures.

1-1

UNIT CODE A495 NORTH AMERICA

08/2011

COVERS (FIGURE 1-1)

1-2

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A495 NORTH AMERICA

08/2011

COVERS ITEM 1 2 3 4 5 6 6 7 7 8

PART NO. 1485654 335989 335991 2040664 1495765 a 1495764 b 1537410 a 1495763 b 1537409 296203

DESCRIPTION

QTY

Cover (Upper) .....................................................................................................

Information Case ................................................................................................

Cover (Information Case) ...................................................................................

Rivet ....................................................................................................................

Cover (Lower) .....................................................................................................

Motor Cover (LH) ................................................................................................

Motor Cover (LH) (Part may be labeled as RH) ..................................................

Motor Cover (RH) ...............................................................................................

Motor Cover (RH) (Part may be labeled as LH) ..................................................

Capscrew ............................................................................................................

1 1 1 4 1 1 1 1 1 4

FOOTNOTES: a

→ S/N A495N01505A

©2011 HYSTER COMPANY

b

S/N A495N01506A →

See Service Manual for service procedures.

1-3

UNIT CODE A495 NORTH AMERICA

08/2011

LABELS AND MANUAL (FIGURE 1-2)

1-4

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A495 NORTH AMERICA

08/2011

LABELS AND MANUAL ITEM 1 2 3 4 5 6 7 8 9 10 11 11 12 13 14

PART NO.

DESCRIPTION

2308468 2053653 1529045 1498313 1534660 1494689 .....

389688 2307400 1529043 2044484 2050774 1506716 2034124 2055918

Label (Fork Warning) ..........................................................................................

Label (Warning and Instruction) ..........................................................................

Label (Hyster) .....................................................................................................

Label (Dash) .......................................................................................................

Label (Patents and Trademarks) ........................................................................

Plate (UL Type E) ...............................................................................................

Nameplate (Contact your dealer.) .......................................................................

Nameplate Cover ................................................................................................

Rivet ....................................................................................................................

Label (Hyster) .....................................................................................................

Label (Battery Discharge Notice) ........................................................................

Label (Battery Discharge Notice) (PalletPro) ......................................................

Operator Manual .................................................................................................

Label (Mast Warning) .........................................................................................

Label (Manual Lowering) ....................................................................................

©2011 HYSTER COMPANY

QTY

See Service Manual for service procedures.

2 1 2 1 1 1 1 1 4 2 1 1 1 1 1

1-5

UNIT CODE A495 NORTH AMERICA

08/2011

BASE ARM (FIGURE 1-3)

1-6

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A495 NORTH AMERICA

08/2011

BASE ARM ITEM 1 1 2 2 3 4 5

PART NO. a 2062062 b 2094418 a 2062065 b 2094419 293690 292685 296426

DESCRIPTION

QTY

Arm (RH) .............................................................................................................

Base Arm (RH) ...................................................................................................

Arm (LH) .............................................................................................................

Base Arm (LH) ....................................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Washer ...............................................................................................................

1 1 1 1 6 6 6

FOOTNOTES: a

→ 12/2007

©2011 HYSTER COMPANY

b

1/2008 →

See Service Manual for service procedures.

1-7

UNIT CODE A495 NORTH AMERICA

08/2011

FORKS (FIGURE 1-4) HOOK TYPE CARRIAGE

1-8

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A495 NORTH AMERICA

08/2011

FORKS HOOK TYPE CARRIAGE ITEM 1 1 1 2 3 4 5

PART NO.

DESCRIPTION

384211 384213 384214 1523732 1523733 1500782 1523734

Fork (36 in.) ........................................................................................................

Fork (42 in.) ........................................................................................................

Fork (48 in.) ........................................................................................................

Knob ...............................................................................................................

Pin ..................................................................................................................

Spring .............................................................................................................

Pin ..................................................................................................................

©2011 HYSTER COMPANY

QTY

See Service Manual for service procedures.

2 2 2 2 2 2 2

1-9

UNIT CODE A495 NORTH AMERICA

08/2011

LOAD BACKREST (FIGURE 1-5)

1-10

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A495 NORTH AMERICA

08/2011

LOAD BACKREST ITEM 1 2 3

PART NO.

DESCRIPTION

1501249 320161 246001

Load Backrest .....................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

©2011 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 4 4

1-11

UNIT CODE A495 NORTH AMERICA

08/2011

MASTER DRIVE UNIT (FIGURE 1-6)

1-12

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A495 NORTH AMERICA

08/2011

MASTER DRIVE UNIT ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 18 18 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 33 34 35 36 37 38 39 40 41 42 42 42 42 42 42

PART NO. 2054878 136681 292681 222709 2052113 2051304 1507279 296359 316835 296419 2306994 2059341 128450 2059342 296002 2048043 2791987 2046003 2049427 2049428 4600204 2310849 2051303 2049316 2304321 163971 174230 2304950 43685 .....

43203 2310041 2309203 39382 296011 2054877 2044976 1507273 1507274 1507275 2059899 2307321 2050733 2050732 2048081 2045107 4604178 2045112 4604179 d 2033601 2308186

©2011 HYSTER COMPANY

DESCRIPTION

QTY

Master Drive Unit ................................................................................................

Capscrew .......................................................................................................

Lockwasher ....................................................................................................

Pin ..................................................................................................................

Cover ..............................................................................................................

Fitting ..............................................................................................................

Capscrew .......................................................................................................

Washer ...........................................................................................................

Nut ..................................................................................................................

Washer ...........................................................................................................

Gear ...............................................................................................................

Spacer -Oil Flinger .........................................................................................

Ball Bearing ....................................................................................................

Spacer ............................................................................................................

Capscrew .......................................................................................................

Spindle ...........................................................................................................

Bushing ..........................................................................................................

Brake Assembly .............................................................................................

Stator ..........................................................................................................

Hub .............................................................................................................

Rotor ..........................................................................................................

Woodruff Key ..................................................................................................

Key .................................................................................................................

Traction Motor (FFigure 2-4).........................................................................

Drive Axle .......................................................................................................

Bearing Cup ...................................................................................................

Bearing Cone .................................................................................................

Drive Gear ......................................................................................................

Locknut ...........................................................................................................

Housing ..........................................................................................................

Ball Bearing ....................................................................................................

Gear and Pinion .............................................................................................

Gear and Pinion .............................................................................................

O-Ring ............................................................................................................

Capscrew .......................................................................................................

Wire Harness (FFigure 2-2)..........................................................................

Boot ................................................................................................................

Bearing Set .........................................................................................................

Bearing Cone .................................................................................................

Bearing Cup ...................................................................................................

Seal .....................................................................................................................

Sleeve .................................................................................................................

Nut ......................................................................................................................

Lockwasher .........................................................................................................

Seal .....................................................................................................................

Wheel and Tire (9x4 Rubber) .............................................................................

Drive Tire Assy (9x4 Rubber)(Alternate Part) .....................................................

Wheel and Tire (9x4 Poly) ..................................................................................

Drive Tire Assy (9x4 Poly) (Alternate Part) .........................................................

Wheel and Tire (9x5 Rubber) .............................................................................

Wheel Rim ......................................................................................................

See Service Manual for service procedures.

1 8 8 2 1 1 2 3 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 2 2 1 1 1 4 1 1 1 8 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1-13

UNIT CODE A495 NORTH AMERICA

08/2011

MASTER DRIVE UNIT ITEM 42 42 42 42 42 42 42 42

PART NO. 2309963 e 2082237 4604180 2082485 2082486 4604699 2086274 4604181 2094227 2082486 4604699 2086275 4604182 2094229 2082486 4604699 2088701 4604183 2094228 a 2054408 2082486 4604699 4604178 4604179 15135 221771 16820 1375474 c 2038652 c 296168 c 320157 c 292681 c 239503 b 2040833

42 42 42 42 42 42 42 42 42 42 42 42 42 42 42 43 43 44 45 46 47 48 49 50

DESCRIPTION

QTY

Tire .................................................................................................................

Wheel and Tire ...................................................................................................

Wheel And Tire (Alternate Part) ..........................................................................

Tire .................................................................................................................

Wheel Rim ......................................................................................................

Rim (Alternate Part) ........................................................................................

Wheel and Tire (9x5 Poly) ..................................................................................

Wheel And Tire 9x5 Poly) (Alternate Part) ..........................................................

Tire (9x5 Poly) ................................................................................................

Wheel Rim ......................................................................................................

Rim (Alternate Part) ........................................................................................

Wheel and Tire (9x5 Non-Marking Rubber) ........................................................

Wheel And Tire (9x5 Non-Marking Rubber) (Alternate Part) ..............................

Tire (9x5 Non-Marking Rubber) ......................................................................

Wheel Rim ......................................................................................................

Rim (Alternate Part) ........................................................................................

Wheel and Tire (Poly with Siping) .......................................................................

Wheel And Tire (Poly with Siping) (Alternate Part) .............................................

Tire (Poly with Siping) ....................................................................................

Tire (Poly with Siping)(Alternate Part) ............................................................

Wheel Rim ......................................................................................................

Rim (Alternate Part) ........................................................................................

Drive Tire Assy (Alternate Part) ..........................................................................

Drive Tire Assy (Alternate Part) ..........................................................................

Washer ...............................................................................................................

Washer (Alternate Part) ......................................................................................

Capscrew ............................................................................................................

Bearing ...............................................................................................................

Static Strap .........................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Grease Fitting .....................................................................................................

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 5 5 5 1 1 1 1 1 1 1

FOOTNOTES: a b c

Alternate Part Not Illustrated Poly and Non-Marking Rubber Tires

1-14

d e

→ 4/2005 4/2005 →

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A495 NORTH AMERICA

08/2011

2

ELECTRICAL SYSTEM

08/2011

UNIT CODE A495 NORTH AMERICA

SECTION 2 ELECTRICAL SYSTEM DESCRIPTION

PAGE

BATTERY CHARGER ASSEMBLY → 5/2005 ....................................................................................................................................................

5/2005 ↔ 11/2007 ......................................................................................................................................

11/2007 → ..................................................................................................................................................

BATTERY CONNECTOR ................................................................................................................................

BATTERY SPACER ........................................................................................................................................

DRIVE MOTOR 24 VOLT ......................................................................................................................................................

ELECTRICAL ASSEMBLY ..............................................................................................................................

FLOODED BATTERY POWER PACK ............................................................................................................

WIRE HARNESS JUMPERS ...................................................................................................................................................

MAIN TRUCK ..............................................................................................................................................

©2011 HYSTER COMPANY

See Service Manual for service procedures.

2-12 2-14 2-16 2-18 2-20 2-7 2-2 2-8 2-6 2-4

2-1

UNIT CODE A495 NORTH AMERICA

08/2011

ELECTRICAL ASSEMBLY (FIGURE 2-1)

2-2

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A495 NORTH AMERICA

08/2011

ELECTRICAL ASSEMBLY ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 21 21 22 22 22 22 23 23 23 24 25 26

PART NO. 2054854 2054852 2054853 292680 287817 2046797 a 2046822 320155 292679 296151 2003096 296227 2309839 320157 292681 239503 2042675 296216 320156 292680 136687 287844 2060575 2051048 2060576 2046546 1491654 a 2046545 a 2311797 254007 262798 b 2051870 a 2047726 292654 292681 320157 a 2060730 a 2066432

DESCRIPTION

QTY

Control Panel ......................................................................................................

Mounting Plate ...............................................................................................

Controller (24 Volt) .........................................................................................

Washer ...........................................................................................................

Capscrew .......................................................................................................

Contactor ........................................................................................................

Wire Harness ..................................................................................................

Washer ...........................................................................................................

Washer ...........................................................................................................

Capscrew .......................................................................................................

Fuse ....................................................................................................................

Capscrew ............................................................................................................

Hose Clamp ........................................................................................................

Washer ...............................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Horn ....................................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Washer ...............................................................................................................

Nut ......................................................................................................................

Capscrew ............................................................................................................

Battery Connector (Red) (FFigure 2-9)..............................................................

Battery Connector (Red) (FFigure 2-9)..............................................................

Battery Connector (Gray) (FFigure 2-9)............................................................

Indicator (With Wire Harness) (Kit) .....................................................................

MDI .................................................................................................................

Wire Harness ..................................................................................................

Plug (Without MDI) .............................................................................................

Ignition Switch (Key) ...........................................................................................

Key Set ...........................................................................................................

Ignition Switch (Toggle) (Toggle) ........................................................................

Wire ....................................................................................................................

Nut ......................................................................................................................

Lockwasher .........................................................................................................

Washer ...............................................................................................................

Wire Harness (Jumper) (FFigure 2-3)...............................................................

Wire Harness (Steer Handle) ..............................................................................

1 1 1 4 4 1 1 2 2 2 1 3 2 1 3 3 1 2 4 4 4 2 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 1

FOOTNOTES: a

Not Illustrated

©2011 HYSTER COMPANY

b

Optional

See Service Manual for service procedures.

2-3

UNIT CODE A495 NORTH AMERICA

08/2011

WIRE HARNESS (FIGURE 2-2) MAIN TRUCK

2-4

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A495 NORTH AMERICA

08/2011

WIRE HARNESS MAIN TRUCK ITEM 1 2 3 4 5 6 7 8 9 10

PART NO.

DESCRIPTION

2054877 2309579 2034890 2058418 2048593 1369409 2049391 2059812 2060614 2033694 53123

Wire Harness ......................................................................................................

Socket ............................................................................................................

Connector .......................................................................................................

Connector .......................................................................................................

Connector .......................................................................................................

Connector .......................................................................................................

Connector .......................................................................................................

Connector .......................................................................................................

Connector .......................................................................................................

Fuse ...............................................................................................................

Fuse (5 Amp) ..................................................................................................

©2011 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 43 1 3 1 1 1 1 1 1 1

2-5

UNIT CODE A495 NORTH AMERICA

08/2011

WIRE HARNESS (FIGURE 2-3) JUMPERS

ITEM 1 2

2-6

PART NO.

DESCRIPTION

QTY

2060730 2309579 2060609

Wire Harness ......................................................................................................

Socket ............................................................................................................

Connector .......................................................................................................

See Service Manual for service procedures.

1 6 1

©2011 HYSTER COMPANY

UNIT CODE A495 NORTH AMERICA

08/2011

DRIVE MOTOR (FIGURE 2-4) 24 VOLT

ITEM 1 2 3 4 5 6 7 8

PART NO.

DESCRIPTION

2049316 1506788 1506789 1480366 1480367 1506790 1506791 1506792 1506793

Traction Motor .....................................................................................................

Bracket ...........................................................................................................

Armature .........................................................................................................

Bearing ...........................................................................................................

Bolt .................................................................................................................

Stator ..............................................................................................................

Brush and Spring ............................................................................................

End Head .......................................................................................................

Ring ................................................................................................................

©2011 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 1 1 1 1

2-7

UNIT CODE A495 NORTH AMERICA

08/2011

FLOODED BATTERY POWER PACK (FIGURE 2-5)

2-8

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A495 NORTH AMERICA

08/2011

FLOODED BATTERY POWER PACK ITEM

1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 3 4 5 6 7 8 9 10 10

11 12 13 14 15 16

PART NO. 2078772 2067804 2060574 2070281 cd 2054228 e 2073416 g 2102631 d 2067794 f 2081372 h 2102637 1526748 1526755 1526751 1563547 1518721 1550619 1518725 1526753 1526754 1600305 2078582 2078580 2078581 191941 376397 2033593 2078812 2050771 2059313 a 2033553 a 2034890 a 2309579 a 2311669 a 1495080 a 1495081 a 2033556 2033589 296162 292680 136687 2306899 206916 a 2052621 b 2090621 a 2033582 a 2033579 a 2033580

©2011 HYSTER COMPANY

DESCRIPTION

QTY

Battery Tray and Charger (120 Volt) ...................................................................

1 Battery Tray and Charger (230 Volt) ...................................................................

1 Battery Tray ....................................................................................................

1 Plate (230 Volt) ...............................................................................................

2 Battery Charger (120 Volt) (FFigure 2-6)......................................................

1 Battery Charger (120 Volt) (FFigure 2-7)......................................................

1 Battery Charger (120 Volt) (FFigure 2-8)......................................................

1 Battery Charger (230 Volt) (FFigure 2-6)......................................................

1 Battery Charger (230 Volt) (FFigure 2-7)......................................................

1 Battery Charger (230 Volt) (FFigure 2-8)......................................................

1 Printed Circuit Board (120 Volt) .................................................................

1 Printed Circuit Board (230 Volt) .................................................................

1 Transformer (120 Volt) ...............................................................................

1 Transformer (230 Volt) ...............................................................................

1 Fuse ...........................................................................................................

1 Fuse (12A) .................................................................................................

1 Fuse (50A) .................................................................................................

1 Rectifier Bridge ...........................................................................................

1 Strain Relief (120 Volt) ...............................................................................

4 Connector ...................................................................................................

1 Knob and Lanyard Assembly .........................................................................

1 Knob ...........................................................................................................

1 Lanyard ......................................................................................................

1 Nut ..............................................................................................................

1 Retainer ..........................................................................................................

1 Grommet ........................................................................................................

2 Start Battery Wet (6 Volt) ....................................................................................

4 Battery Connector and Cable (Red) ...................................................................

1 Battery Connector (Red) ................................................................................

1 Sleeve ............................................................................................................

1 Connector .......................................................................................................

1 Socket ............................................................................................................

2 Wire (Red) ...................................................................................................... AR Cable-Bulk (FT) (Red)(Alternate Part) ............................................................ AR Cable-Bulk (FT) (Green) ................................................................................. AR Terminal Ring .................................................................................................

2 Battery Connector ...............................................................................................

1 Capscrew ............................................................................................................

2 Washer ...............................................................................................................

2 Nut ......................................................................................................................

2 Clip ......................................................................................................................

2 Screw ..................................................................................................................

4 Power Cord (Battery Charger) ............................................................................

1 Power Cord .........................................................................................................

1 Battery Cable ......................................................................................................

3 Buckle Strapping .................................................................................................

4 Strap ...................................................................................................................

1

See Service Manual for service procedures.

2-9

UNIT CODE A495 NORTH AMERICA

08/2011

FOOTNOTES: a b c d

Not Illustrated Not Illustrated - Australia Service with Kit 1607815 → 5/2005

2-10

e f g h

5/2005 ↔ 11/2007 5/2005 ↔ 3/2008 11/2007 → 3/2008 →

See Service Manual for service procedures.

©2011 HYSTER COMPANY

08/2011

UNIT CODE A495 NORTH AMERICA

NOTES

©2011 HYSTER COMPANY

See Service Manual for service procedures.

2-11

UNIT CODE A495 NORTH AMERICA

08/2011

BATTERY CHARGER ASSEMBLY (FIGURE 2-6) (→ 5/2005)

2-12

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A495 NORTH AMERICA

08/2011

BATTERY CHARGER ASSEMBLY (→ 5/2005) ITEM

1 1 2 3 3 4 5

PART NO.

DESCRIPTION

1607815 1611186 1526751 1563547 1526753 1526748 1526755 1518725 1550619 1518721

Kit-Charger Replacement (120 Volt) ...................................................................

Kit-Charger Replacement (230 Volt) ...................................................................

Transformer (120 Volt) ........................................................................................

Transformer (230 Volt) ...............................................................................

Rectifier Bridge ...................................................................................................

Printed Circuit Board (120 Volt) ..........................................................................

Printed Circuit Board (230 Volt) ..........................................................................

Fuse (50A) ..........................................................................................................

Fuse (12A) ..........................................................................................................

Fuse ....................................................................................................................

©2011 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 1 1 1 1 1

2-13

UNIT CODE A495 NORTH AMERICA

08/2011

BATTERY CHARGER ASSEMBLY (FIGURE 2-7) (5/2005 ↔ 11/2007)

2-14

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A495 NORTH AMERICA

08/2011

BATTERY CHARGER ASSEMBLY (5/2005 ↔ 11/2007) ITEM

1 2 3 4 4 5 5 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

PART NO.

DESCRIPTION

2073416 2081372 1603610 1603611 1603614 ..... .....

1603616 2033695 2302852 1603617 ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... .....

Battery Charger (120 Volt) (FFigure 2-5)...........................................................

Battery Charger (230 Volt) ..................................................................................

Case (Bottom) ................................................................................................

Case (Top) .....................................................................................................

Printed Circuit Board ......................................................................................

Transformer ....................................................................................................

Transformer (230 Volt) ...................................................................................

Wire Harness ..................................................................................................

Connector ...................................................................................................

Pin ..............................................................................................................

Wire ................................................................................................................

Output Cord (Red) ..........................................................................................

Output Cord (Black) ........................................................................................

Cable ..............................................................................................................

Nut ..................................................................................................................

Screw .............................................................................................................

Screw .............................................................................................................

Screw .............................................................................................................

Screw .............................................................................................................

Strain Relief (AC Cord) ...................................................................................

Strain Relief (DC Cord) ..................................................................................

Strain Relief ....................................................................................................

Label ...............................................................................................................

Label (Front) ...................................................................................................

1 1 1 1 1 1 1 1 1 3 1 1 1 1 2 2 4 4 4 1 1 1 1 1

1603633 1618067 1603635 1603636 1603637 1603638 1603639 1610892 1659273

Kit-Transformer ..............................................................................................

Kit-Transformer (230 Volt) ..............................................................................

Case ...............................................................................................................

Kit-Cable .........................................................................................................

Kit-Wire ...........................................................................................................

Kit-Cable .........................................................................................................

Kit-Bushing Strain Relief ................................................................................

Jumper (Battery Selector) ..............................................................................

Fuse ...............................................................................................................

1 1 1 1 1 1 1 1 1

©2011 HYSTER COMPANY

QTY

See Service Manual for service procedures.

2-15

UNIT CODE A495 NORTH AMERICA

08/2011

BATTERY CHARGER ASSEMBLY (FIGURE 2-8) (11/2007 →)

ITEM 1 1 2 3

2-16

PART NO.

DESCRIPTION

QTY

2102631 2102637 2102138 2102909

Battery Charger (120 Volt) ..................................................................................

Battery Charger (230 Volt) ..................................................................................

Label ...............................................................................................................

Label ...............................................................................................................

See Service Manual for service procedures.

1 1 1 1

©2011 HYSTER COMPANY

08/2011

UNIT CODE A495 NORTH AMERICA

NOTES

©2011 HYSTER COMPANY

See Service Manual for service procedures.

2-17

UNIT CODE A495 NORTH AMERICA

08/2011

BATTERY CONNECTOR (FIGURE 2-9)

2-18

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A495 NORTH AMERICA

08/2011

BATTERY CONNECTOR ITEM 1 1 1 1 1 1 2 3 4 5

PART NO.

DESCRIPTION

2060575 2059313 2051048 288835 2060576 1195971 15054 15154 2033589 220359

Battery Connector (Red) .....................................................................................

Battery Connector (Red) ................................................................................

Battery Connector (Red) .....................................................................................

Battery Connector (Red) ................................................................................

Battery Connector (Gray) ....................................................................................

Battery Connector (Gray) ...............................................................................

Nut ..................................................................................................................

Lockwasher ....................................................................................................

Battery Connector ..........................................................................................

Screw .............................................................................................................

©2011 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 1 2 2 1 2

2-19

UNIT CODE A495 NORTH AMERICA

08/2011

BATTERY SPACER (FIGURE 2-10)

2-20

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A495 NORTH AMERICA

08/2011

BATTERY SPACER ITEM 1 2 2 2 3 4 5 6 7 7 8 9

PART NO.

DESCRIPTION

2046623 296213 292502 292503 2046622 320156 2046892 292681 292508 292511 239503 2058011

Spacer (Quantity 4 on 37 mm) ............................................................................

Capscrew (6 mm) ...............................................................................................

Capscrew (31 mm) .............................................................................................

Capscrew (37 mm) .............................................................................................

Spacer ................................................................................................................

Washer ...............................................................................................................

Plate ....................................................................................................................

Lockwasher .........................................................................................................

Capscrew (31 mm) .............................................................................................

Capscrew (56 mm) .............................................................................................

Nut ......................................................................................................................

Plate ....................................................................................................................

©2011 HYSTER COMPANY

QTY

See Service Manual for service procedures.

2 4 4 4 2 4 2 2 2 2 2 2

2-21

UNIT CODE A495 NORTH AMERICA

08/2011

NOTES

2-22

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A495 NORTH AMERICA

08/2011

3

STEER HANDLE/BRAKE SYSTEM

08/2011

UNIT CODE A495 NORTH AMERICA

SECTION 3 STEER HANDLE/BRAKE SYSTEM DESCRIPTION

PAGE

TILLER HANDLE ARM ASSEMBLY COMPOSITE TILLER HEAD .......................................................................................................................

TILLER HEAD ASSEMBLY COMPOSITE ...............................................................................................................................................

©2011 HYSTER COMPANY

See Service Manual for service procedures.

3-2 3-4

3-1

UNIT CODE A495 NORTH AMERICA

08/2011

TILLER HANDLE ARM ASSEMBLY (FIGURE 3-1) COMPOSITE TILLER HEAD

3-2

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A495 NORTH AMERICA

08/2011

TILLER HANDLE ARM ASSEMBLY COMPOSITE TILLER HEAD ITEM 1 2 2 3 3 3 3 4 5 5 6 7 7 7 7 8 8 9 10 10 11 12 13 13 14 15 16 17 17 18 18 19 19 20 21 22 23 24 25

PART NO. 2083193 2050082 292500 1527876 a 2038546 e 2077505 2074923 2077222 2050084 2059695 2792053 2791931 b 2059967 c 2066312 d 2098777 1580062 302375 302380 2792378 293727 2083571 4006400 1709807 2043856 293761 .....

1476421 292680 2008715 2038042 177599 1486566 302043 302045 2066432 2048593 2309579 2035909 2302852 2048834

DESCRIPTION

QTY

Tiller Handle Arm ................................................................................................

Capscrew ............................................................................................................

Capscrew (Alternate Part) ..................................................................................

Sensor (Proximity) ..............................................................................................

Switch and Bracket Assembly (Proximity Switch) ...............................................

Switch .............................................................................................................

Bracket ...........................................................................................................

Bumper ...............................................................................................................

Pin (Tiller Pivot) ..................................................................................................

Pin (Tiller Pivot, Alternate Part) ..........................................................................

Washer (Special) ................................................................................................

Gas Spring ..........................................................................................................

Gas Spring ..........................................................................................................

Return Spring (Gas) ............................................................................................

Bushing ..........................................................................................................

Dowel (Pin) .........................................................................................................

Dowel (Pin, Alternate Part) .................................................................................

Screw ..................................................................................................................

Capscrew ............................................................................................................

Capscrew (Alternate Part) ..................................................................................

Capscrew (Flanged) ...........................................................................................

Locknut (Flanged) ...............................................................................................

Capscrew ............................................................................................................

Capscrew (Alternate Part) ..................................................................................

Tiller Head Assembly (A495, Standard, Proportional) (FFigure 3-2).................

Washer ...............................................................................................................

Washer ...............................................................................................................

Plug .....................................................................................................................

Plug (Alternate Part) ...........................................................................................

Clamp .................................................................................................................

Clamp (Alternate Part) ........................................................................................

Screw ..................................................................................................................

Screw (Alternate Part) ........................................................................................

Wire Harness (Tiller Handle) ..............................................................................

Connector (Molex Receptacle) .......................................................................

Socket (Molex) ...............................................................................................

Connector (Molex Connector) ........................................................................

Pin (Molex) .....................................................................................................

Connector Block (Rubber Insulator) ...............................................................

1 2 2 1 1 1 1 2 2 2 2 1 1 1 1 1 1 1 2 2 2 2 3 3 1 2 3 1 1 1 1 1 1 1 1 5 1 5 2

FOOTNOTES: a b c

→ 8/2005 → S/N A495N01516B S/N A495N01517B ↔ S/N A495N01899F

©2011 HYSTER COMPANY

d e

S/N A495N01900F → 8/2005 →

See Service Manual for service procedures.

3-3

UNIT CODE A495 NORTH AMERICA

08/2011

TILLER HEAD ASSEMBLY (FIGURE 3-2) COMPOSITE

3-4

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A495 NORTH AMERICA

08/2011

TILLER HEAD ASSEMBLY COMPOSITE ITEM

1 1 2 3 3 3 4 5 6 6 7 8 9 9 10 10 11 12 13 13 14 14 14 14 14 15 16 17 18 19 20 21 22 23

PART NO.

DESCRIPTION

QTY

e 1494881 e 1534256 f 1610844 e 1507615 e 1534257 f 1610845 d 1467778 c 2060004 2045501 d 1498100 bc 1498101 1644786 1466935 1466595 e 1466876 1600593 f 1466876 1600593 320152 1499660 e 1466607 e 1466607 e 1466875 1600592 f 1466875 1600592 4023859 1467779 1466606 1467780 1491262 1466877 1507730 1503736 1706749 1498102 1531075 1489471 1466605 1466604 1466602 1466606 f 1594131 1652960 2097314 a 1660875

Tiller Head (A495, Standard) ..............................................................................

Tiller Head (A495, Standard) ..............................................................................

Tiller Head (A495, Standard) ..............................................................................

Tiller Head (A495, Proportional) .........................................................................

Tiller Head (A495, Proportional) .........................................................................

Tiller Head (A495, Proportional) .........................................................................

Tiller Head (Lower, Standard On/Off and Proportional Switch) ......................

Tiller Head (Lower, Std. On/Off and Proportional Switch, Cold Storage) .......

Tiller Head (Upper) .........................................................................................

Printed Circuit Board ......................................................................................

Printed Circuit Board ......................................................................................

Kit-Tiller Card .................................................................................................

Camshaft ........................................................................................................

Bushing ..........................................................................................................

1 1 1 1 1 1 1 1 1 1 1 1 1 2

Switch (LH Butterfly) .......................................................................................

1

Switch (LH Butterfly) .......................................................................................

Washer (Butterfly Switch) ...............................................................................

Capscrew (Butterfly Switch) ...........................................................................

Spring (Throttle Direction Control Return) ......................................................

Spring (Throttle Direction Control Return, Cold Storage) ...............................

1 2 2 1 2

Switch (RH Butterfly) ......................................................................................

1

Switch (RH Butterfly) ......................................................................................

1

Cover (Belly Switch) .......................................................................................

Spring (Horn/Snail) .........................................................................................

Cover (Snail Switch) .......................................................................................

Cover (Snail Switch, Alternate Part) ...............................................................

Switch Assembly (On/Off, RH and LH) ..........................................................

Switch Assembly (Proportional, RH, Optional) ...............................................

Button (On/Off Push Button, Yellow) ..........................................................

Actuator (Cover, Top Push Button, Yellow) ...........................................

Microswitch (On/Off Switch with Molex Connector) ...................................

Spring (Cover, Belly) ......................................................................................

Cover (Horn) ...................................................................................................

Label (LH Switch Functions) ..........................................................................

Label (RH Switch Functions) ..........................................................................

Label (Hyster) .................................................................................................

Spring (Horn/Snail) .........................................................................................

Spring (Throttle Direction Control Return) ......................................................

Support (Clip) .................................................................................................

Screw .............................................................................................................

Locking Lever (For Belly Spring) ....................................................................

1 1 1 1 4 2 1 1 1 1 1 1 1 1 1 1 1 1 1

1527024 f 1600591

Kit-Creep Speed .................................................................................................

Kit-Switch ............................................................................................................

1 1

©2011 HYSTER COMPANY

See Service Manual for service procedures.

3-5

UNIT CODE A495 NORTH AMERICA

08/2011

FOOTNOTES: a b c

3-6

Not Illustrated Service with kit 1644786 Use on Standard and Cold Storage from 9/2005 and up

d e f

Use on Standard up to 9/2005 → 9/2005 9/2005 →

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A495 NORTH AMERICA

08/2011

4

LOAD WHEEL

08/2011

UNIT CODE A495 NORTH AMERICA

SECTION 4 LOAD WHEEL DESCRIPTION

PAGE

LOAD WHEEL ASSEMBLY SINGLE .......................................................................................................................................................

4-2

©2011 HYSTER COMPANY

4-1

See Service Manual for service procedures.

UNIT CODE A495 NORTH AMERICA

08/2011

LOAD WHEEL ASSEMBLY (FIGURE 4-1) SINGLE

ITEM 1 2 3 4 5 6 7

4-2

PART NO.

DESCRIPTION

QTY

2309107 2302342 124632 2307898 2033841 2304263 16041

Shaft ...................................................................................................................

Load Wheel .........................................................................................................

Ball Bearing ........................................................................................................

Pin .......................................................................................................................

Washer ...............................................................................................................

Washer ...............................................................................................................

Grease Fitting .....................................................................................................

See Service Manual for service procedures.

2 2 4 2 4 8 2

©2011 HYSTER COMPANY

UNIT CODE A495 NORTH AMERICA

08/2011

5

HYDRAULIC SYSTEM

08/2011

UNIT CODE A495 NORTH AMERICA

SECTION 5 HYDRAULIC SYSTEM DESCRIPTION

PAGE

HYDRAULIC POWER UNIT ............................................................................................................................

HYDRAULIC POWER UNIT ASSEMBLY .......................................................................................................

5-4 5-2

©2011 HYSTER COMPANY

5-1

See Service Manual for service procedures.

UNIT CODE A495 NORTH AMERICA

08/2011

HYDRAULIC POWER UNIT ASSEMBLY (FIGURE 5-1)

5-2

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A495 NORTH AMERICA

08/2011

HYDRAULIC POWER UNIT ASSEMBLY ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 16 17

PART NO. 194133 383789 2054058 2055916 18515 145639 2072946 2055306 296239 275499 2054059 2055499 2033612 2055491 2055492 a 2060610 b 2062219 63105

DESCRIPTION

QTY

Capscrew ............................................................................................................

2 Thread Sealant ................................................................................................... AR Isolator ................................................................................................................

2 Bracket ................................................................................................................

1 Washer ...............................................................................................................

2 Locknut ...............................................................................................................

2 Hydraulic Power Unit (FFigure 5-2)...................................................................

1 Foam ...................................................................................................................

1 Capscrew ............................................................................................................

2 Conduit ............................................................................................................... AR Fitting ..................................................................................................................

1 Hose Assy ...........................................................................................................

1 Strap Clamp ........................................................................................................

2 Wire Harness (Hydraulic Power Pack) (Black) ...................................................

1 Wire Harness (Hydraulic Power Pack) (Red) .....................................................

1 Adapter ...............................................................................................................

1 Tube ....................................................................................................................

1 O-Ring ................................................................................................................

1

FOOTNOTES: a

→ S/N A495N01508B

©2011 HYSTER COMPANY

b

S/N A495N01509B →

See Service Manual for service procedures.

5-3

UNIT CODE A495 NORTH AMERICA

08/2011

HYDRAULIC POWER UNIT (FIGURE 5-2)

5-4

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A495 NORTH AMERICA

08/2011

HYDRAULIC POWER UNIT ITEM 1 2 3 4 5 6 7 8 9 9 10 11 12 13 14 15

PART NO.

DESCRIPTION

QTY

2072946 1535135 1535155 1535156 1499923 1535157 1535158 1535159 1535160 1474797 1581659 1535161 1581642 1581643 1581644 1533889 1529856 a 1512370

Hydraulic Power Unit ..........................................................................................

Motor ..............................................................................................................

Kit-Brush ....................................................................................................

Brush Plate .................................................................................................

Nut ..................................................................................................................

Hydraulic Pump ..............................................................................................

Tank ...............................................................................................................

Tank ...........................................................................................................

Tube ...............................................................................................................

Strainer .......................................................................................................

Nozzle ........................................................................................................

Cartridge .........................................................................................................

Hydraulic Control Valve ..................................................................................

Block ..........................................................................................................

Hydraulic Control Valve (Proportional) .......................................................

Relief Valve (Cartridge) ..................................................................................

Check Valve (Cartridge) .................................................................................

Kit-Seal ...........................................................................................................

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

1581663

Power Pack (Without Motor) ...............................................................................

1

FOOTNOTES: a

Not Illustrated

©2011 HYSTER COMPANY

See Service Manual for service procedures.

5-5

UNIT CODE A495 NORTH AMERICA

08/2011

NOTES

5-6

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A495 NORTH AMERICA

08/2011

6

MAST-TWO STAGE LIMITED FREE-LIFT

08/2011

UNIT CODE A495 NORTH AMERICA

SECTION 6 MAST-TWO STAGE LIMITED FREE-LIFT DESCRIPTION

PAGE

LIFT .................................................................................................................................................................

6-6 LIFT CYLINDER ..............................................................................................................................................

6-8 MAST MOUNTING ..........................................................................................................................................

6-4 MAST WELDMENTS .......................................................................................................................................

6-2 OPERATOR GUARD LEXAN - OPTIONAL ................................................................................................................................... 6-10 WIRE MESH - STANDARD .........................................................................................................................

6-9

©2011 HYSTER COMPANY

See Service Manual for service procedures.

6-1

UNIT CODE A495 NORTH AMERICA

08/2011

MAST WELDMENTS (FIGURE 6-1)

6-2

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A495 NORTH AMERICA

08/2011

MAST WELDMENTS ITEM 1 1 1 2 2 2 3 4 5 6 7 8 9 9 9 10 11 12 13 14 15 16 17 18 19 20 21 21 21 21 22 23 24 25 26 27 28 29

PART NO. ad 2770171 bd 2770172 cd 2770173 ad 2770161 bd 2770162 cd 2770163 2770248 1194252 2791951 131357 320169 1537206 ad 1468056 bd 1468057 cd 1468058 2790663 1465597 15262 2794102 292680 2793383 2060611 15201 2793850 2793851 302404 2795456 2791980 2791982 2791983 296215 2770277 2770276 2794101 2038859 320156 302399 2770157

DESCRIPTION

QTY

Mast Channel ......................................................................................................

Mast Channel ......................................................................................................

Mast Channel ......................................................................................................

Inner Mast ...........................................................................................................

Inner Mast ...........................................................................................................

Inner Mast ...........................................................................................................

Load Roller (Inner Mast) .....................................................................................

Snap Ring ...........................................................................................................

Seal .....................................................................................................................

Snap Ring ...........................................................................................................

Washer ...............................................................................................................

Spacer ................................................................................................................

Chain ..................................................................................................................

Chain ..................................................................................................................

Chain ..................................................................................................................

Pulley ..................................................................................................................

Pin .......................................................................................................................

Cotter Pin ............................................................................................................

Screw ..................................................................................................................

Washer ...............................................................................................................

Washer ...............................................................................................................

Washer ...............................................................................................................

Cotter Pin ............................................................................................................

Pin .......................................................................................................................

Anchor ................................................................................................................

Locknut ...............................................................................................................

Wear Plate (0.12 in.) ...........................................................................................

Wear Plate (0.16 in.) ...........................................................................................

Wear Plate (0.20 in.) ...........................................................................................

Wear Plate (0.21 in.) ...........................................................................................

Capscrew ............................................................................................................

Bracket (LH) ........................................................................................................

Bracket (RH) .......................................................................................................

Damper ...............................................................................................................

Screw ..................................................................................................................

Washer ...............................................................................................................

Nut ......................................................................................................................

Brace ..................................................................................................................

1 1 1 1 1 1 6 6 2 2 2 2 2 2 2 2 2 2 6 6 2 2 8 2 2 2 4 4 4 4 16 1 1 2 2 2 2 2

FOOTNOTES: a b

A581-2830 (2039178) A581-3030 (2039179)

©2011 HYSTER COMPANY

c d

A581-3230 (2039180) Refer to Table

See Service Manual for service procedures.

6-3

UNIT CODE A495 NORTH AMERICA

08/2011

MAST MOUNTING (FIGURE 6-2)

6-4

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A495 NORTH AMERICA

08/2011

MAST MOUNTING ITEM 1 2 3 4 5

PART NO.

DESCRIPTION

302161 296128 296075 292685 320165

Setscrew .............................................................................................................

Nut ......................................................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Washer ...............................................................................................................

©2011 HYSTER COMPANY

QTY

See Service Manual for service procedures.

2 2 2 2 2

6-5

UNIT CODE A495 NORTH AMERICA

08/2011

LIFT (FIGURE 6-3)

6-6

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A495 NORTH AMERICA

08/2011

LIFT ITEM 1 1 1 2 3 4 5 6

PART NO.

DESCRIPTION

2039178 2039179 2039180 310433 304522 2798663 2770685 2798661

Cylinder Assy (2830 mm) (FFigure 6-4)............................................................

Cylinder Assy (3030 mm) (FFigure 6-4)............................................................

Cylinder Assy (3230 mm) (FFigure 6-4)............................................................

Pin .......................................................................................................................

Snap Ring ...........................................................................................................

Fitting ..................................................................................................................

Tube Assy ...........................................................................................................

Fitting ..................................................................................................................

©2011 HYSTER COMPANY

QTY

See Service Manual for service procedures.

2 2 2 2 2 2 1 1

6-7

UNIT CODE A495 NORTH AMERICA

08/2011

LIFT CYLINDER (FIGURE 6-4)

ITEM

1 1 1 2 2 2 3 4 5 6 7 8 9 10 11

PART NO.

DESCRIPTION

QTY

ad 2039178 bd 2039179 cd 2039180 ad 2039184 bd 2039185 cd 2039186 ad 2039196 bd 2039197 cd 2039198 1319668 330692 132834 57545 190887 295649 1381057 893262 893268

Cylinder Assy ......................................................................................................

Cylinder Assy ......................................................................................................

Cylinder Assy ......................................................................................................

Tube ...............................................................................................................

Tube ...............................................................................................................

Tube ...............................................................................................................

Cylinder Rod ...................................................................................................

Cylinder Rod ...................................................................................................

Cylinder Rod ...................................................................................................

Rod Wiper ......................................................................................................

Rod Seal .........................................................................................................

Back-Up Ring .................................................................................................

O-Ring ............................................................................................................

Sealing Ring ...................................................................................................

Screw .............................................................................................................

Piston .............................................................................................................

Gland ..............................................................................................................

Flow Valve ......................................................................................................

2 2 2 2 2 2 2 2 2 1 1 1 1 1 1 2 2 2

2041531

Kit-Seal ...............................................................................................................

1

FOOTNOTES: a b

6-8

A581-2830 (2039178) A581-3030 (2039179)

c d

A581-3230 (2039180) Refer to Table

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A495 NORTH AMERICA

08/2011

OPERATOR GUARD (FIGURE 6-5) WIRE MESH — STANDARD

ITEM 1 1 1 2 3 4

PART NO.

DESCRIPTION

2770369 2770441 2770442 2770652 2792005 2794227

Guard (620 mm) .................................................................................................

Guard (740 mm) .................................................................................................

Guard (845 mm) .................................................................................................

Screw ..................................................................................................................

Clip ......................................................................................................................

Nut ......................................................................................................................

©2011 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 6 6 6

6-9

UNIT CODE A495 NORTH AMERICA

08/2011

OPERATOR GUARD (FIGURE 6-6) LEXAN — OPTIONAL

ITEM 1 1 1 2 3 4 5

6-10

PART NO.

DESCRIPTION

QTY

2770761 2770762 2770763 2794227 1466588 320156 302048

Guard (620 mm) .................................................................................................

Guard (740 mm) .................................................................................................

Guard (845 mm) .................................................................................................

Nut ......................................................................................................................

Spacer ................................................................................................................

Washer ...............................................................................................................

Screw ..................................................................................................................

See Service Manual for service procedures.

1 1 1 6 6 6 6

©2011 HYSTER COMPANY

UNIT CODE A495 NORTH AMERICA

08/2011

7

CARRIAGE

08/2011

UNIT CODE A495 NORTH AMERICA

SECTION 7 CARRIAGE DESCRIPTION

PAGE

FORK CARRIAGE ...........................................................................................................................................

7-2

©2011 HYSTER COMPANY

7-1

See Service Manual for service procedures.

UNIT CODE A495 NORTH AMERICA

08/2011

FORK CARRIAGE (FIGURE 7-1)

7-2

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A495 NORTH AMERICA

08/2011

FORK CARRIAGE ITEM 1 2 3 3 3 3 4 5 6 7 8 9

PART NO.

DESCRIPTION

1521255 296040 2770811 2770812 2770813 2770814 2795475 388049 292682 15201 2793850 2770816 1194252

Carriage ..............................................................................................................

Capscrew ............................................................................................................

Shim (0.118 in.) ..................................................................................................

Shim (0.157 in.) ..................................................................................................

Shim (0.197 in.) ..................................................................................................

Shim (0.236 in.) ..................................................................................................

Screw ..................................................................................................................

1 1 2 2 2 2 2

Lockwasher .........................................................................................................

Cotter Pin ............................................................................................................

Pin .......................................................................................................................

Load Roller (Carriage) ........................................................................................

Snap Ring ...........................................................................................................

2 4 2 6 6

©2011 HYSTER COMPANY

QTY

See Service Manual for service procedures.

7-3

UNIT CODE A495 NORTH AMERICA

08/2011

NOTES

7-4

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A495 NORTH AMERICA

08/2011

8

OPTIONS

08/2011

UNIT CODE A495 NORTH AMERICA

SECTION 8 OPTIONS DESCRIPTION

PAGE

BATTERY AND CHARGER ASSEMBLY ........................................................................................................

WINDOWS ZAPI-LAPTOP/PC KIT ................................................................................................................................

ZAPI HANDSET KIT ........................................................................................................................................

8-2

©2011 HYSTER COMPANY

8-1

See Service Manual for service procedures.

8-4 8-5

UNIT CODE A495 NORTH AMERICA

08/2011

BATTERY AND CHARGER ASSEMBLY (FIGURE 8-1)

8-2

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A495 NORTH AMERICA

08/2011

BATTERY AND CHARGER ASSEMBLY ITEM 1 1 2 3 4 5 6 7 8 9

PART NO. 2050772 2060612 a 16098 a 18515 a 145639 2033589 296162 292680 320156 136687

DESCRIPTION

QTY

Battery (GNB Pallet Pro) (110VAC) ....................................................................

Battery (GNB Pallet Pro) (220VAC) ....................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Locknut ...............................................................................................................

Battery Connector ...............................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Washer ...............................................................................................................

Nut ......................................................................................................................

1 1 2 2 2 1 2 2 2 2

FOOTNOTES: a

Also used on Less GNB Pallet Pro

©2011 HYSTER COMPANY

See Service Manual for service procedures.

8-3

UNIT CODE A495 NORTH AMERICA

08/2011

WINDOWS (FIGURE 8-2) ZAPI-LAPTOP/PC KIT

ITEM 1 2 3

8-4

PART NO.

DESCRIPTION

QTY

2049640 2047806 2799290 ..... .....

Kit-Cable For Laptop Pc (ZAPI) (Windows) ........................................................

Wire Harness (Adaptor) ..................................................................................

Kit-Cable For Laptop Pc (Windows) ...............................................................

Cable ..........................................................................................................

Software .....................................................................................................

See Service Manual for service procedures.

1 1 1 1 1

©2011 HYSTER COMPANY

UNIT CODE A495 NORTH AMERICA

08/2011

ZAPI HANDSET KIT (FIGURE 8-3)

ITEM 1 2

PART NO.

DESCRIPTION

2049815 2792832 2047806

Electronic Analyzer (ZAPI) ..................................................................................

Electronic Analyzer .........................................................................................

Wire Harness (Adaptor) ..................................................................................

©2011 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1

8-5

UNIT CODE A495 NORTH AMERICA

08/2011

NOTES

8-6

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A495 NORTH AMERICA

08/2011

9

NUMERICAL INDEX

UNIT CODE A495 NORTH AMERICA

08/2011

SECTION 9 NUMERICAL INDEX PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

15054 15135 15154 15201

2-19 1-14 2-19 6-3 7-3 6-3 4-2 8-3 1-14 5-3 8-3 1-13 1-13 1-13 2-5 6-8 5-3 4-2 1-13 6-3 6-8 1-13 2-3 2-9 8-3 5-3 8-3 1-13 1-13 3-3 6-8 2-9 5-3 2-9 2-19 1-14 1-13 1-14 2-3 2-21 1-11 2-3 2-3 5-3 2-3 2-3 2-19 3-3 2-21

292503 292508 292511 292654 292679 292680

2-21 2-21 2-21 2-3 2-3 2-3 2-3 2-9 3-3 6-3 8-3 1-13 1-14 2-3 2-3 2-21 7-3 1-7 6-5 1-7 3-3 3-3 6-8 1-13 1-13 7-3 6-5 6-5 2-3 2-9 8-3 1-14 1-3 2-21 6-3 2-3 2-3 5-3 1-13 1-13 1-7 3-3 3-3 6-10 6-5 3-3 3-3 6-3 6-3

304522 310433 316835 320152 320155 320156

6-7 6-7 1-13 3-5 2-3 2-3 2-21 6-3 6-10 8-3 1-14 2-3 2-3 1-11 6-5 6-3 6-8 1-3 1-3 2-9 5-3 1-9 1-9 1-9 1-5 6-8 6-8 6-3 7-3 2-19 6-8 2-5 1-14 6-8 6-3 6-10 3-5 3-5 3-5 3-5 3-5 3-5 3-5 3-5 3-5 3-5 3-5 3-5 3-5

1468056 1468057 1468058 1474797 1476421 1480366 1480367 1485654 1486566 1489471 1491262 1491654 1494689 1494881 1495080 1495081 1495763 1495764 1495765 1498100 1498101 1498102 1498313 1499660 1499923 1500782 1501249 1503736 1506716 1506788 1506789 1506790 1506791 1506792 1506793 1507273 1507274 1507275 1507279 1507615 1507730 1512370 1518721

6-3 6-3 6-3 5-5 3-3 2-7 2-7 1-3 3-3 3-5 3-5 2-3 1-5 3-5 2-9 2-9 1-3 1-3 1-3 3-5 3-5 3-5 1-5 3-5 5-5 1-9 1-11 3-5 1-5 2-7 2-7 2-7 2-7 2-7 2-7 1-13 1-13 1-13 1-13 3-5 3-5 5-5 2-9 2-13 2-9 2-13 7-3 1-9 1-9

15262 16041 16098 16820 18515 39382 43203 43685 53123 57545 63105 124632 128450 131357 132834 136681 136687 145639 163971 174230 177599 190887 191941 194133 206916 220359 221771 222709 239503 246001 254007 262798 275499 287817 287844 288835 292500 292502

2 43 3 17 6 12 7 2 44 5 3 31 28 26 10 6 17 3 13 6 5 2 19 14 9 6 4 23 24 18 7 6 1 16 5 43 4 50 14 8 3 23 23 10 4 20 1 2 2

©2011 HYSTER COMPANY

292681

292682 292685 293690 293727 293761 295649 296002 296011 296040 296075 296128 296151 296162 296168 296203 296213 296215 296216 296227 296239 296359 296419 296426 302043 302045 302048 302161 302375 302380 302399 302404

2 7 7 24 7 3 18 13 16 14 7 3 49 13 25 6 5 4 4 3 10 13 8 15 32 2 3 2 8 12 6 47 8 2 22 16 10 9 8 10 5 19 19 5 1 8 8 28 20

320157 320161 320165 320169 330692 335989 335991 376397 383789 384211 384213 384214 389688 893262 893268 1194252 1195971 1319668 1369409 1375474 1381057 1465597 1466588 1466595 1466602 1466604 1466605 1466606 1466607 1466877 1466935 1467778 1467779 1467780

See Service Manual for service procedures.

3 2 9 7 6 17 4 27 4 8 48 12 26 2 5 7 4 2 3 7 2 1 1 1 8 10 11 4 9 1 3 5 45 9 11 3 5 19 18 17 12 20 9 9 14 4 1 11 13

1518725 1521255 1523732 1523733

9 9 9 9 15 3 4 1 18 16 13 22 6

7 6 5 3 3 14 4 8 4 4 1 14 12 1 2 5 6 7 8 34 35 36 7 14 2 2 4 1 2 3 9-1

UNIT CODE A495 NORTH AMERICA

08/2011

NUMERICAL INDEX (continued) PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

1523734 1526748

1-9 2-9 2-13 2-9 2-13 2-9 2-13 2-9 2-9 2-13 3-5 3-3 1-5 1-5 5-5 3-5 5-5 3-5 3-5 1-5 5-5 5-5 5-5 5-5 5-5 5-5 5-5 5-5 6-3 1-3 1-3 2-9 2-13 2-9 2-13 3-3 5-5 5-5 5-5 5-5 5-5 3-5 2-9 3-5 3-5 3-5 3-5 3-5 2-15 2-15 2-15 2-15

1603617 1603633 1603635 1603636 1603637 1603638 1603639 1607815 1610844 1610845 1610892 1611186 1618067 1644786 1652960 1659273 1660875 1706749 1709807 2003096 2008715 2033553 2033556 2033579 2033580 2033582 2033589

2-15 2-15 2-15 2-15 2-15 2-15 2-15 2-13 3-5 3-5 2-15 2-13 2-15 3-5 3-5 2-15 3-5 3-5 3-3 2-3 3-3 2-9 2-9 2-9 2-9 2-9 2-9 2-19 8-3 2-9 1-13 5-3 2-5 2-15 4-2 1-5 2-5 2-9 3-3 3-3 3-3 1-14 6-3 6-7 6-8 6-7 6-8 6-7 6-8 6-8 6-8 6-8

2039196 2039197 2039198 2040664 2040833 2041531 2042675 2043856 2044484 2044976 2045107 2045112 2045501 2046003 2046545 2046546 2046622 2046623 2046797 2046822 2046892 2047726 2047806

6-8 6-8 6-8 1-3 1-14 6-8 2-3 3-3 1-5 1-13 1-13 1-13 3-5 1-13 2-3 2-3 2-21 2-21 2-3 2-3 2-21 2-3 8-4 8-5 1-13 1-13 2-5 3-3 3-3 1-13 2-7 2-5 1-13 1-13 8-4 8-5 3-3 3-3 1-13 1-13 2-9 8-3 1-5 2-3 2-19 1-13 1-13 2-3 1-13 2-9 1-5 5-3

2054059 2054228 2054408 2054852 2054853 2054854 2054877

5-3 2-9 1-14 2-3 2-3 2-3 1-13 2-5 1-13 5-3 5-3 5-3 5-3 5-3 1-5 2-21 2-5 2-9 2-19 1-13 1-13 3-3 2-5 1-13 3-3 3-5 2-9 2-3 2-19 2-3 2-19 2-6 5-3 6-3 8-3 2-5 2-3 2-6 1-7 1-7 5-3 3-3 2-3 3-3 2-9 2-9 2-9 5-3 5-5 2-9 2-15 3-3

1526751 1526753 1526754 1526755 1527024 1527876 1529043 1529045 1529856 1531075 1533889 1534256 1534257 1534660 1535135 1535155 1535156 1535157 1535158 1535159 1535160 1535161 1537206 1537409 1537410 1550619 1563547 1580062 1581642 1581643 1581644 1581659 1581663 1594131 1600305 1600591 1600592 1600593 1603610 1603611 1603614 1603616 9-2

5 2 3 2 1 2 2 2 2 3 2 10 3 15 15 14 5 1 2 3 5 6 7 8 10 8 7 6 2 5 2 1 7 11 12 13 9 21 2 10 10 6 6 1 2 3 5

2033593 2033601 2033612 2033694 2033695 2033841 2034124 2034890 2035909 2038042 2038546 2038652 2038859 2039178 2039179 2039180 2039184 2039185 2039186

6

3 22 14 12 9 17

11 4 5 8 42 13 9 5 5 13 2 23 17 3 46 26 1 1 1 1 1 1

2048043 2048081 2048593 2048834 2049316 2049391 2049427 2049428 2049640 2049815 2050082 2050084 2050732 2050733 2050771 2050772 2050774 2051048 2051303 2051304 2051870 2052113 2052621 2053653 2054058

See Service Manual for service procedures.

2 2 2 4 15 13 11 33 42 42 2 18 22 22 3 1 5 5 1 2 16 41 4 21 25 21 6 18 18 1 4 40 39 10 1 11 21 1 20 6 23 5

2054878 2055306 2055491 2055492 2055499 2055916 2055918 2058011 2058418 2059313 2059341 2059342 2059695 2059812 2059899 2059967 2060004 2060574 2060575 2060576 2060609 2060610 2060611 2060612 2060614 2060730 2062062 2062065 2062219 2066312 2066432 2067794 2067804 2070281 2072946 2073416

2 3

2074923

11 2 42 1 2 33 1 8 14 15 12 4 14 9 3 10 1 12 14 5 7 37 7 1 1 21 1 21 1 2 16 16 1 8 1 2 16 7 20 2 1 7 2 3

©2011 HYSTER COMPANY

UNIT CODE A495 NORTH AMERICA

08/2011

NUMERICAL INDEX (continued) PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

2077222 2077505 2078580 2078581 2078582 2078772 2078812 2081372

3-3 3-3 2-9 2-9 2-9 2-9 2-9 2-9 2-15 1-14 1-14 1-14 1-14 1-14 1-14 3-3 1-14 1-14 1-14 2-9 1-14 1-14 1-14 1-7 1-7 3-5 3-3 2-16 2-9 2-16

3 3 4 5 3

2102637

2304263 2304321 2304950 2306899 2306994 2307321 2307400 2307898 2308186 2308468 2309107 2309203 2309579

2770162 2770163 2770171 2770172 2770173 2770248 2770276 2770277 2770369 2770441 2770442 2770652 2770685 2770761 2770762 2770763 2770811 2770812 2770813 2770814 2770816 2790663 2791931 2791951 2791980 2791982 2791983 2791987 2792005 2792053

6-3 6-3 6-3 6-3 6-3 6-3 6-3 6-3 6-9 6-9 6-9 6-9 6-7 6-10 6-10 6-10 7-3 7-3 7-3 7-3 7-3 6-3 3-3 6-3 6-3 6-3 6-3 1-13 6-9 3-3

2792378 2792832 2793383 2793850

9 2

2-9 2-16 2-16 4-2 2-15 3-3 4-2 1-13 1-13 2-9 1-13 1-13 1-5 4-2 1-13 1-5 4-2 1-13 2-5 2-6 2-9 3-3 2-3 1-14 1-13 1-13 2-9 2-3 6-3 6-3

3-3 8-5 6-3 6-3 7-3 6-3 6-3 6-3 6-9 6-10 6-3 7-3 6-7 6-7 8-4 3-3 1-13 1-13 1-14 1-13 1-14 1-14 1-14 1-14 1-14 1-14 1-14 1-14 1-14

2082237 2082485 2082486

2083571 2086274 2086275 2088701 2090621 2094227 2094228 2094229 2094418 2094419 2097314 2098777 2102138 2102631

42 42 42 42 42 42 10 42 42 42 42 42 1 2 23 7 2 2 1

©2011 HYSTER COMPANY

2102909 2302342 2302852

2309839 2309963 2310041 2310849 2311669 2311797 2770157 2770161

2 1 3 2 5 24 6 22 25 15 11 38 9 4 42 1 1 30 1 1 22 11 42 29 19 22 29 2

See Service Manual for service procedures.

2 2 1 1 1 3 24 23 1 1 1 2 5 1 1 1 3 3 3 3 8 10 6 5 21 21 21 17 3 5

2793851 2794101 2794102 2794227 2795456 2795475 2798661 2798663 2799290 4006400 4600204 4604178 4604179 4604180 4604181 4604182 4604183 4604699

9 1 15 18 7 19 25 13 4 2 21 4 6 4 11 18 42 42 42 42 42 42 42 42 42 42 42 42

9-3

UNIT CODE A495 NORTH AMERICA

08/2011

NUMERICAL INDEX (continued) NOTES

9-4

See Service Manual for service procedures.

©2011 HYSTER COMPANY