Hyster V30ZMD (D210) Parts Manual - PDF DOWNLOAD

V30ZMD (D210)

1569231 05/2014

©2014 HYSTER COMPANY

UNIT CODE D210 NORTH AMERICA

05/2014

SECTIONS 1

FRAME

2

ELECTRICAL SYSTEM

3

DRIVE UNIT

4

STEERING SYSTEM

5

BRAKE/ACCELERATOR SYSTEM

6

HYDRAULIC SYSTEM

7

MAST-THREE STAGE FULL FREE-LIFT

8

OPTIONS

9

NUMERICAL INDEX

This Parts Manual is divided into 9 major sections which are listed above. Quick reference to these sections can be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages to the corresponding tab.

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TABLE OF CONTENTS DESCRIPTION

PAGE

A ACCELERATOR ASSEMBLY ......................................................................................................................... 5-32 ACCELERATOR PEDAL ................................................................................................................................. 5-34 ACTUATOR ..................................................................................................................................................... 7-50 B BACK-UP ALARM ........................................................................................................................................... 8-10 BATTERY ROLLER TRAY .............................................................................................................................. 8-12 BRAKE AND BACK-UP LIGHTS .....................................................................................................................

8-4 BRAKE ASSEMBLY → S/N D210N01553D ................................................................................................................................

5-8 S/N D210N01554D → ................................................................................................................................ 5-10 BRAKE PEDAL LINKAGE ...............................................................................................................................

5-2 5-4 BRAKE PRESSURE SWITCH ........................................................................................................................

C CHAINS, PINS, AND ANCHORS ....................................................................................................................

CONTACTOR ASSEMBLY LINE ............................................................................................................................................................

POWER STEERING ...................................................................................................................................

CONTACTOR PANEL CONTACTOR (LINE AND POWER STEERING .........................................................................................

CONTACTOR PANEL ASSEMBLY CONTACTOR HYDRAULIC ........................................................................................................................

CONTROL PANEL CONTACTOR HYDRAULIC ........................................................................................................................

TRACTION AND PUMP CONTROLLER ....................................................................................................

COUNTERWEIGHT ........................................................................................................................................

COVERS .........................................................................................................................................................

COWL AND FLOOR PLATES .........................................................................................................................

CYLINDER INSTALLATION MAIN LIFT AND FREE-LIFT .......................................................................................................................

7-12 2-12 2-14 2-10 2-16 2-8 2-6 1-14 1-6 1-4 7-4

D DASH DISPLAY ..............................................................................................................................................

2-5 DC CONVERTER 36/48 VOLT TO 12 VOLT ............................................................................................................................ 8-15 DRIVE AND REAR LIGHTS ............................................................................................................................

8-2 DRIVE AXLE ...................................................................................................................................................

3-2 DRIVE UNIT INSTALLATION E/EE/ES AND CRE/FRE .............................................................................................................................

3-8 DRIVE WHEEL AND TIRE .............................................................................................................................. 3-12 E ELECTRICAL SYSTEM ...................................................................................................................................

2-2

F FORKS HOOK TYPE WITHOUT SIDE-SHIFT - STANDARD TAPER HOOK TYPE (S100-120XM) ...................... 7-54 PIN TYPE WITH SIDE-SHIFT OR FORK TILT ........................................................................................... 7-56 ©2014 HYSTER COMPANY

See Service Manual for service procedures.

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TABLE OF CONTENTS (continued) DESCRIPTION

PAGE

FREE-LIFT CYLINDER ................................................................................................................................... 7-10 FULL SUSPENSION SEAT SHEET 1 OF 2 ............................................................................................................................................ 1-20 SHEET 2 OF 2 ............................................................................................................................................ 1-24 G GEAR PUMP ................................................................................................................................................... 4-10 GUIDE ROLLER ASSEMBLY ......................................................................................................................... 8-14 H HEADER HOSES REELS, HOSES, AND ATTACHING PARTS ..............................................................................................

SHEAVES, HOSES, AND ATTACHING PARTS ........................................................................................

HOOD ..............................................................................................................................................................

HYDRAULIC CONTROL HAND LEVERS FOUR FUNCTION - WITHOUT LOCK ........................................................................................................

HYDRAULIC CONTROL VALVE FOUR FUNCTION - MANUAL HYDRAULICS ............................................................................................

HYDRAULIC CONTROL VALVE ATTACHING PARTS SHEET 1 OF 2 ............................................................................................................................................

SHEET 2 OF 2 ............................................................................................................................................

HYDRAULIC PUMP 19 CC ..........................................................................................................................................................

HYDRAULIC PUMP AND MOTOR MOUNTING .............................................................................................

HYDRAULIC PUMP MOTOR ..........................................................................................................................

HYDRAULIC SYSTEM WITHOUT WIRE GUIDANCE .....................................................................................................................

HYDRAULIC TANK .........................................................................................................................................

L LABELS ...........................................................................................................................................................

LED LIGHTS, BACK-UP AND BRAKE ............................................................................................................

LIFT HYDRAULICS .........................................................................................................................................

7-52 7-46 1-8 6-4 6-12 6-6 6-10 6-16 6-20 6-18 6-2 6-22 1-2 8-6 7-6

M MAIN CYLINDER ............................................................................................................................................

7-8 MAST MOUNTING .......................................................................................................................................... 7-48 MASTER CYLINDER ......................................................................................................................................

5-6 N NON-SUSPENSION SEAT ............................................................................................................................. 1-16 O OUTER, INTERMEDIATE, AND INNER MAST ..............................................................................................

7-2 OVERHEAD GUARD ...................................................................................................................................... 1-12 P PARK BRAKE LEVER ACTUATED .................................................................................................................................... 5-12 SEAT ACTUATED ....................................................................................................................................... 5-28

ii

See Service Manual for service procedures.

©2014 HYSTER COMPANY

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UNIT CODE D210 NORTH AMERICA

TABLE OF CONTENTS (continued) DESCRIPTION

PAGE

PARK BRAKE LINKAGE SEAT ACTUATED (→ S/N D210V01506C) ...............................................................................................

SEAT ACTUATED (S/N D210V01507C ↔ 1/2007) ...................................................................................

SEAT ACTUATED (1/2007 →) ...................................................................................................................

PARK BRAKE SOLENOID SEAT ACTUATED (→ 1/2007) ...................................................................................................................

PARK BRAKE SOLENOID AND ATTACHING PARTS SEAT ACTUATED (1/2007 →) ...................................................................................................................

S SEMI-SUSPENSION SEAT .............................................................................................................................

SHIFT LEVER .................................................................................................................................................

STEER AXLE ..................................................................................................................................................

OPTIONAL ..................................................................................................................................................

STEER PUMP .................................................................................................................................................

STEER TIRE AND WHEEL .............................................................................................................................

STEERING COLUMN ASSEMBLY .................................................................................................................

STEERING CYLINDER ...................................................................................................................................

STEERING HYDRAULIC SYSTEM .................................................................................................................

STROBE LIGHT ..............................................................................................................................................

T TRACTION MOTOR 11.0-INCH ...................................................................................................................................................

TRANSMISSION AND DIFFERENTIAL ..........................................................................................................

TRAVERSE ATTACHMENT BOOM AND CARRIAGE (→ S/N D210V01518C) .....................................................................................

FRAME WITH SIDE-SHIFT (→ S/N D210V01518C) .................................................................................

FRAME WITHOUT SIDE-SHIFT (→ S/N D210V01518C) .........................................................................

SIDE-SHIFT CYLINDER (→ S/N D210V01518C) ......................................................................................

TRAVERSE CYLINDER (→ S/N D210V01518C) ......................................................................................

TURRET ATTACHMENT ASSEMBLY (S/N D210N01501C →) .........................................................................................................

CARRIAGE (S/N D210N01501C →) ..........................................................................................................

FIXED FRAME (S/N D210N01501C →) ....................................................................................................

HYDRAULIC HOSE ROUTING (S/N D210N01501C →) ...........................................................................

INTERMEDIATE FRAME (S/N D210N01501C →) ....................................................................................

PIVOT CYLINDERS (S/N D210N01501C →) ............................................................................................

PIVOT HEAD (S/N D210N01501C →) .......................................................................................................

PIVOT HYDRAULICS (S/N D210N01501C →) ..........................................................................................

SIDE-SHIFT CYLINDER (S/N D210N01501C →) .....................................................................................

TRAVERSE DRIVE HYDRAULICS (S/N D210N01501C →) .....................................................................

W WIRE HARNESS BRAKE SWITCH .........................................................................................................................................

LIGHT SWITCHES ......................................................................................................................................

LIGHTS .......................................................................................................................................................

MAIN (→ S/N D210V01506C) ....................................................................................................................

MAIN (S/N D210V01507C →) .................................................................................................................... ©2014 HYSTER COMPANY

See Service Manual for service procedures.

5-16 5-18 5-22 5-30 5-26 1-18 4-4 4-12 4-14 4-6 4-17 4-2 4-16 4-8 8-8

3-10 3-4 7-32 7-36 7-40 7-44 7-42 7-14 7-31 7-16 7-20 7-18 7-30 7-26 7-28 7-24 7-22

5-36 8-20 2-22 2-18 2-20 iii

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TABLE OF CONTENTS (continued) DESCRIPTION

PAGE

PRESSURE SWITCH .................................................................................................................................

REAR LIGHTS ............................................................................................................................................

RELAY .........................................................................................................................................................

TRACTION CUT-OUT (→ 12/2005) ...........................................................................................................

TRACTION CUT-OUT (12/2005 →) ...........................................................................................................

iv

See Service Manual for service procedures.

2-24 8-21 8-18 8-22 8-24

©2014 HYSTER COMPANY

UNIT CODE D210 NORTH AMERICA

05/2014

ABBREVIATIONS QUICK REFERENCE SHEET Listed below are abbreviations used in parts manuals to denote the following expressions: spacer TERM

DEFINITION

TERM

DEFINITION

Amp

Amperes

FRE

Freezer Environment

AR

As Required

in.

inches

BDI

Battery Discharge Indicators

LPG

Liquefied Petroleum Gas

BWI

Brush Wear Indicator

MAP

Manifold Absolute Pressure

CE

Communicator End

mm

millimeters

CRE

Corrosive Environment

MSTS

Microprocessor Spark Timing System

D/B

Date Break

NPT

National Pipe Threads

dbA

Decibel "A" Scale

O/S

Oversize

DE

Drive End

PTO

Power Take Off

ECH

Empty Container Handler

RPM

Revolutions per Minute

ECH-3

Empty Container Handler - 3 High Stacking

S/N

Serial Number

TMM

Truck Management Module

ECH-4

Empty Container Handler - 4 High Stacking

UL Type D

Diesel-Powered Safety Rating

ECH-5

Empty Container Handler - 5 High Stacking

UL Type DS

Diesel-Powered Safety Rating

UL Type E

Battery-Powered Safety Rating

ECH-6

Empty Container Handler - 6 High Stacking

UL Type EE

Battery-Powered Safety Rating

UL Type ES

Battery-Powered Safety Rating

ECH-7

Empty Container Handler - 7 High Stacking

UL Type G

Gasoline-Powered Safety Rating

UL Type GS

Gasoline-Powered Safety Rating

ECM

Electronic Control Module

UL Type LP

Gas-Powered Safety Rating

ECN

Engineering Change Notice

UL Type LPS

LP Gas-Powered Safety Rating

EEPROM

Electrically Erasable Programmable Read Only Memory

U/S

Undersize

EPA

US Environmental Protection Agency

UL

Underwriters Laboratory

EPROM

Electrically Programmable Read Only Memory

V

Volts

©2014 HYSTER COMPANY

See Service Manual for service procedures.

v

UNIT CODE D210 NORTH AMERICA

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HOW TO USE THE ILLUSTRATED PARTS MANUAL This parts manual describes and illustrates assemblies, subassemblies, and detail parts needed for service replacement.

vi

The different constructions are indicated by keys and footnotes. The callouts correspond to descriptions found on the next page.

See Service Manual for service procedures.

©2014 HYSTER COMPANY

05/2014

UNIT CODE D210 NORTH AMERICA

HOW TO FIND THE DESIRED PART NUMBER

1.

2.

3.

4.

5.

WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN: Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.

Turn to the section you chose. Use the Section Table of Contents to determine the assembly which would normally contain the part required.

Then locate the part on the assembly breakdown page.

WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN: Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).

Locate the assembly the required part is used on and turn to the page indicated for that assembly.

Then locate the part on the assembly breakdown page.

WHEN THE PART NUMBER IS KNOWN: Use the Numerical Index (Page 9-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.

GENERAL:

6.

The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.

Parts Supersession Information. Part numbers that have this history will be displayed in the parts list in the order that they were superseded (from oldest to newest). The superseded part numbers will be shown with a line through them.

Five periods in the PART NO. column (. . . . .) indicate that the part is either Not Serviced Separately or there is a reference to another figure.

A figure reference is denoted by a pointing hand followed by a figure number in the DESCRIPTION column (FFigure 10)

7.

8.

Keys are used to show two or more similar assemblies, RH and LH assembly parts, etc.

Select the appropriate key, "A", "B", "C", "D", or "E" and the corresponding quantity column to find the required parts. Two periods in the QTY column (..) indicate that the part is not used for that assembly.

Indented descriptions under the DESCRIPTION column are used to indicate assemblies and

©2014 HYSTER COMPANY

subparts of assemblies. In the example on the previous page, BEARING CAP (Item 2) is a subpart of the major assembly CASE. 9. Quantities shown are for one assembly. The quantities of the subpart BEARING CAP are indicated as two and two. This means two per CASE assembly.

10. Serial number breaks identify the most current parts information and are shown as follows: → S/N D001H2628 Indicates last serial number affected.

S/N D001H2629 → Indicates the first serial number affected.

S/N D001H1553 ↔ S/N D001H3291 Indicates a range of serial numbers affected.

ECN numbers for pending serial numbers are shown to allow for the inclusion of the most current parts information and are identified as follows: → S/N Pending Per ECN 63243 Indicates a pending serial number for last unit affected.

S/N Pending Per ECN 63243 → Indicates a pending serial number for first unit affected.

Date breaks are used to indicate when a change occurred but a subsequent serial number break was not recorded. This is an arbitrary date usually based on the ECN release and are identified as follows: → D/B 3/00 Indicates that a change occurred sometime within that month for the item affected.

D/B 3/00 → Indicates that a change occurred sometime within that month for the item affected.

D/B 3/00 ↔ D/B 4/00 Indicates a range of production dates of the item affected.

Contact your local dealer for Hyster lift trucks for serial number information for items with a ECN or a date break.

ORDERING PARTS: When ordering replacement parts, give the unit serial number, part number, name of part and quantity required.

For any further information on parts, service, or ordering, consult your local dealer for Hyster lift trucks.

See Service Manual for service procedures.

vii

UNIT CODE D210 NORTH AMERICA

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IDENTIFICATION OF TRUCK SERIAL NUMBERS

(1) and (2)

The first letter and three numbers indicate the truck unit code.

(3)

The second letter indicates the plant of manufacture.

(4)

The four or five digit number indicates the production sequence number of the truck.

(5)

The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.

The letters "I", "O", and "Q" will not be used.

For pending serial numbers contact your local dealer for Hyster lift trucks.

Parts referred to in this book as right or left hand parts are in accordance with the illustration above.

viii

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE D210 NORTH AMERICA

05/2014

IDENTIFICATION OF MAST SERIAL NUMBERS

(1) and (2)

The first letter and number indicates the mast unit code.

(3)

The second letter indicates the plant of manufacture.

(4)

The four or five digit number indicates the production sequence number of the mast.

(5)

Carriage travel in millimeters stamped just below the serial number.

Mast Group identification consists of mast unit code (1) and (2) plus carriage travel (5).

For pending production sequence numbers contact your local dealer for Hyster lift trucks.

LIFT EQUIPMENT IDENTIFICATION 1. Fork part number, capacity rating, plant code letter, and date of manufacture are stamped approximately six inches below the top of most forks.

2.

3.

4.

The carriage group number is stamped on the right hand side of the top crossmember (pin type) or on the back of the right hand end of the bottom crossmember (hook type). A date code has two letters in line with or below the carriage group number.

The mast identification number has a unit code, a letter indicating the plant of manufacture, and a serial number. Underneath the production sequence number is a four digit number that indicates the carriage travel in millimeters.

Tilt and lift cylinder group numbers are stamped on the cylinder shell.

Always refer to the group, serial, or part number when ordering service parts.

Modification of masts and carriages by SPED (Special Products Engineering Department) are identified by a model prefix code beginning with the letter "S". contact your dealer for Hyster lift trucks for information on these assemblies.

©2014 HYSTER COMPANY

See Service Manual for service procedures.

ix

UNIT CODE D210 NORTH AMERICA

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IDENTIFICATION OF ATTACHMENT AND SIDESHIFT CARRIAGE SERIAL NUMBERS

(1) and (2)

The first letter and three numbers indicate the attachment unit code.

(3)

The second letter indicates the plant of manufacture.

(4)

The four or five digit number indicates the production sequence number.

For pending production sequence numbers contact your local dealer for Hyster lift trucks.

Side-shift carriages and attachments have nameplates. Use the serial number found on the nameplate to identify the attachment.

Always refer to the group, serial, or part number when ordering service parts.

Modifications of attachments and side-shift carriages by SPED (Special Products Engineering Department) are identified by a model prefix code beginning with the letter "S". Contact your dealer for Hyster lift trucks for information on these assemblies.

x

See Service Manual for service procedures.

©2014 HYSTER COMPANY

05/2014

UNIT CODE D210 NORTH AMERICA

PUBLICATIONS Every new lift truck is provided with an OPERATING MANUAL. This manual has information that the operator must know for inspection and operation of the lift truck.

SERVICE MAINTENANCE MANUALS, which provide service and overhaul procedures, and PARTS

MANUALS with complete replacement part identification, are available at a nominal fee from your Hyster dealer to assist users in effectively maintaining Hyster lift trucks in a safe, useful condition. See the list below for information on ordering specific publications for this model lift truck.

PUBLICATION

HYSTER PART NUMBER

Operating Manual........................................................................................................................ 1569229 Service Manual (Complete)......................................................................................................... 1569232 Parts Manual............................................................................................................................... 1569231

©2014 HYSTER COMPANY

See Service Manual for service procedures.

xi

UNIT CODE D210 NORTH AMERICA

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NOTES

xii

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE D210 NORTH AMERICA

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1

FRAME

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UNIT CODE D210 NORTH AMERICA

SECTION 1 FRAME DESCRIPTION

PAGE

COUNTERWEIGHT ........................................................................................................................................

COVERS .........................................................................................................................................................

COWL AND FLOOR PLATES .........................................................................................................................

FULL SUSPENSION SEAT SHEET 1 OF 2 ............................................................................................................................................

SHEET 2 OF 2 ............................................................................................................................................

HOOD ..............................................................................................................................................................

LABELS ...........................................................................................................................................................

NON-SUSPENSION SEAT .............................................................................................................................

OVERHEAD GUARD ......................................................................................................................................

SEMI-SUSPENSION SEAT .............................................................................................................................

©2014 HYSTER COMPANY

See Service Manual for service procedures.

1-14 1-6 1-4 1-20 1-24 1-8 1-2 1-16 1-12 1-18

1-1

UNIT CODE D210 NORTH AMERICA

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LABELS (FIGURE 1-1)

1-2

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE D210 NORTH AMERICA

05/2014

LABELS ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 14 15 16 16 17 18 18 19 20 20 21 22 23 24 25 26 27 28 28 29

PART NO. 2075656 1364045 1330920 2805403 1534660 a. . . . .

1330924 1339674 1562353 1335142 1335137 1330919 1330917 c 2306476 d 2309799 1335129 196927 311498 2805392 1467511 1467512 2805401 1377476 b 2308673 a. . . . .

389688 170658 1379443 2805402 1379807 1335411 325956 325957 1548187

DESCRIPTION

QTY

Label (Mast Warning) .........................................................................................

Label (Battery Disconnect) .................................................................................

Label (No Riders) ................................................................................................

Label (Lift) ...........................................................................................................

Label (Patents and Trademarks) ........................................................................

Label (Overhead Guard) .....................................................................................

Label (Battery Spacer) ........................................................................................

Label (Hyster) .....................................................................................................

Label (Hyster) .....................................................................................................

Label (Operator Warning) ...................................................................................

Nameplate (Complete Truck) ..............................................................................

Label (Mast Warning) .........................................................................................

Label (Operator Restraint) ..................................................................................

Label (Parking Brake) .........................................................................................

Label (Parking Brake) .........................................................................................

Label (Pinch Point) .............................................................................................

Label (UL Type EE) ............................................................................................

Label (UL Type ES) ............................................................................................

Label (Model 30) .................................................................................................

Label (Freezer) ...................................................................................................

Label (Corrosion) ................................................................................................

Label (Traverse/Rotate) ......................................................................................

Rivet ....................................................................................................................

Rivet ....................................................................................................................

Nameplate ..........................................................................................................

Nameplate Cover ................................................................................................

Rivet ....................................................................................................................

Label (Prop Rod) ................................................................................................

Label (Auxiliary Function - Side-Shift) ................................................................

Label (Hood Latch) .............................................................................................

Label (UL Information) ........................................................................................

U.L. Plate (U.L. Inspection-Type EE) ..................................................................

U.L. Plate (Type ES) ...........................................................................................

Label (AC) ...........................................................................................................

2 1 2 1 2 1 1 2 2 1 1 1 2 2 2 3 2 2 2 2 2 1 4 4 1 1 4 1 1 1 1 1 1 2

FOOTNOTES: a b

Contact Your Local Hyster Dealer Optional

©2014 HYSTER COMPANY

c d

With Seat Brake Switch Without Seat Brake Switch

See Service Manual for service procedures.

1-3

UNIT CODE D210 NORTH AMERICA

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COWL AND FLOOR PLATES (FIGURE 1-2)

1-4

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE D210 NORTH AMERICA

05/2014

COWL AND FLOOR PLATES KEY: A: 56 in. Battery Compartment B: 62 in. Battery Compartment ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 17 18 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

PART NO. 1465530 1563358 1457089 15176 17105 15056 15156 1356377 a 136692 a 388049 292682 a 1397924 287860 292529 292683 1318914 216877 18494 1397912 1397913 1397928 1397929 1340224 325521 1493955 1493957 1509942 296249 296421 1397887 1397895 320162 169874 388049 292682 136692 361973 a 1483375 a 136681 a 320158 a 292681 58951

DESCRIPTION

QTY A B

Cowl ...........................................................................................................

Floorplate ...................................................................................................

Floorplate ...................................................................................................

Washer .......................................................................................................

Bolt .............................................................................................................

Nut ..............................................................................................................

Lockwasher ................................................................................................

Plug ............................................................................................................

Nut ..............................................................................................................

1 1 1 14 2 2 2 2 8

1 1 1 14 2 2 2 2 8

Lockwasher ................................................................................................

Plate ...........................................................................................................

Capscrew ...................................................................................................

Capscrew ...................................................................................................

Lockwasher ................................................................................................

8 4 4 2 2

8 4 4 2 2

Nut ..............................................................................................................

Capscrew ...................................................................................................

Fender (LH) ................................................................................................

Fender (LH) ................................................................................................

Fender (RH) ...............................................................................................

Fender (RH) ...............................................................................................

Cover ..........................................................................................................

Cover ..........................................................................................................

Plate ...........................................................................................................

Plate ...........................................................................................................

Pin ..............................................................................................................

Capscrew ...................................................................................................

Washer .......................................................................................................

Cover (LH) ..................................................................................................

Cover (RH) .................................................................................................

Washer .......................................................................................................

Nut ..............................................................................................................

2 1 1 ..

1 ..

1 1 1 1 2 2 2 1 1 4 1

2 1 ..

1 ..

1 1 1 1 1 2 2 2 1 1 4 1

Lockwasher ................................................................................................

Nut ..............................................................................................................

Spacer ........................................................................................................

Spacer ........................................................................................................

Capscrew ...................................................................................................

Washer .......................................................................................................

Lockwasher ................................................................................................

Snap Ring ..................................................................................................

2 2 16 2 4 4 4 2

2 2 16 2 4 4 4 2

FOOTNOTES: a

With Battery Rollers

©2014 HYSTER COMPANY

See Service Manual for service procedures.

1-5

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COVERS (FIGURE 1-3)

1-6

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE D210 NORTH AMERICA

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COVERS ITEM 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 18 19 19 20 21 22 23 24 25 26 27 28 29 30 31

PART NO.

DESCRIPTION

1388314 1388315 2023901 2023903 296360 296166 296159 1354323 292680 1465533 1460397 296167 239503 292681 320158 1381909 1381910 169874 1382311 1382312 1382313 1382313 1494926 1494922 1364399 1364395 1376812 197068 296159 1381919 1381918 296161 353144 15127

Plate (Without Raised Hood) ..............................................................................

Plate (With Raised Hood) ...................................................................................

Catch ..................................................................................................................

Plate ....................................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

Capscrew ............................................................................................................

Nut (Foldover) .....................................................................................................

Washer ...............................................................................................................

Dash Display .......................................................................................................

Sound Liner ........................................................................................................

Capscrew ............................................................................................................

Nut ......................................................................................................................

Lockwasher .........................................................................................................

Washer ...............................................................................................................

Cover ..................................................................................................................

Cover ..................................................................................................................

Nut ......................................................................................................................

Panel (End) (End) ...............................................................................................

Panel (Center) (Center) ......................................................................................

Cover (With Lights) .............................................................................................

Cover (Without Lights) ........................................................................................

Cover (LH) ..........................................................................................................

Cover (RH) ..........................................................................................................

Screw ..................................................................................................................

Cover ..................................................................................................................

Trim .....................................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

Screw ..................................................................................................................

Nut (Foldover) .....................................................................................................

Capscrew ............................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 4 4 8 8 8 20 8 1 1 4 2 4 2 1 1 3 2 1 2 4 1 1 3 1 1 8 3 2 2 4 7 4

1-7

UNIT CODE D210 NORTH AMERICA

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HOOD (FIGURE 1-4)

1-8

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE D210 NORTH AMERICA

05/2014

HOOD ITEM 1 1 2 3 3 4 5 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46

PART NO. 1564278 a 1564279 1383680 b 1347088 c 367251 15155 b 15055 c 15055 1538414 b 1364729 b 16836 12892 292515 2034906 b 293601 b 1377378 b 293613 b 292681 296173 316826 320159 18515 388049 292682 1538963 1377670 15125 1364538 1544196 1378975 1364537 1385760 355374 1468405 287854 136985 136692 1385761 1340866 1340867 1364096 1364243 15025 221763 15212 293799 313805 b 1340743 362030 287816 136687

©2014 HYSTER COMPANY

DESCRIPTION

QTY

Hood ...................................................................................................................

Hood ...................................................................................................................

Spacer ................................................................................................................

Screw ..................................................................................................................

Screw ..................................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Nut ......................................................................................................................

Hood Frame Wldmt .............................................................................................

Spacer ................................................................................................................

Capscrew ............................................................................................................

Snap Ring ...........................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

Bracket ................................................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Capscrew ............................................................................................................

Nut ......................................................................................................................

Washer ...............................................................................................................

Washer ...............................................................................................................

1 1 4 2 2 4 2 4 1 2 2 2 2 2 2 1 2 2 4 4 2 6

Lockwasher .........................................................................................................

Shaft ...................................................................................................................

Spring .................................................................................................................

Washer ...............................................................................................................

Spring .................................................................................................................

Handle ................................................................................................................

Pin .......................................................................................................................

Plate ....................................................................................................................

Gas Spring ..........................................................................................................

Clamp .................................................................................................................

Bar ......................................................................................................................

Capscrew ............................................................................................................

Capscrew (Optional) ...........................................................................................

Nut ......................................................................................................................

Rod .....................................................................................................................

Spring .................................................................................................................

Spacer ................................................................................................................

Clevis ..................................................................................................................

Knob ...................................................................................................................

Nut ......................................................................................................................

Washer ...............................................................................................................

Cotter Pin ............................................................................................................

Capscrew ............................................................................................................

Nut ......................................................................................................................

Bracket Wldmt ....................................................................................................

Handle ................................................................................................................

Capscrew ............................................................................................................

Nut ......................................................................................................................

4 1 1 1 1 1 1 2 1 1 1 2 2 2 1 1 1 1 1 1 2 2 1 1 1 1 2 2

See Service Manual for service procedures.

1-9

UNIT CODE D210 NORTH AMERICA

05/2014

HOOD ITEM 47 47 48 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72

PART NO. c 292680 b 292680 c 1556488 b 1556669 d 1340531 d 114312 d 1359587 353569 368618 1378900 1378902 325616 320160 15177 139 251099 b 15155 296161 320156 313805 15135 296174 1535169 320160 316826 1471535 1383680 316835

DESCRIPTION

QTY

Washer ...............................................................................................................

2 Washer ...............................................................................................................

4 Latch ...................................................................................................................

1 Latch ...................................................................................................................

1 Wire Harness ......................................................................................................

1 Strap Clamp ........................................................................................................

5 Grommet .............................................................................................................

1 E-Ring .................................................................................................................

2 Bushing ...............................................................................................................

2 Link .....................................................................................................................

1 Collar ..................................................................................................................

1 Spacer ................................................................................................................ AR Washer ...............................................................................................................

4 Washer ...............................................................................................................

4 Pin .......................................................................................................................

1 Loctite .................................................................................................................

2 Lockwasher .........................................................................................................

4 Capscrew ............................................................................................................

1 Washer ...............................................................................................................

2 Nut ......................................................................................................................

1 Washer ............................................................................................................... AR Capscrew ............................................................................................................

2 Bracket ................................................................................................................

1 Washer ...............................................................................................................

2 Nut ......................................................................................................................

2 Washer ...............................................................................................................

2 Spacer ................................................................................................................

2 Nut ......................................................................................................................

2

FOOTNOTES: a b

Optional, Without Side Flange With Raised Hood

1-10

c d

Without Raised Hood Without Seat Brake

See Service Manual for service procedures.

©2014 HYSTER COMPANY

05/2014

UNIT CODE D210 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY

See Service Manual for service procedures.

1-11

UNIT CODE D210 NORTH AMERICA

05/2014

OVERHEAD GUARD (FIGURE 1-5)

1-12

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE D210 NORTH AMERICA

05/2014

OVERHEAD GUARD ITEM 1 1 2 3 4 5 6 7 8 9

PART NO.

DESCRIPTION

1489181 1452955 320161 1343990 293651 1390182 1536813 329067 1363916 1363917

Overhead Guard (90.5 in. Overall Height) ..........................................................

Overhead Guard (Plate Type Without Operator Compartment Light) ................

Washer ...............................................................................................................

Capscrew ............................................................................................................

Capscrew ............................................................................................................

Nut ......................................................................................................................

Handle (Grab) .....................................................................................................

Screw ..................................................................................................................

Plug .....................................................................................................................

Plug .....................................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 16 6 4 10 1 2 12 4

1-13

UNIT CODE D210 NORTH AMERICA

05/2014

COUNTERWEIGHT (FIGURE 1-6)

1-14

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE D210 NORTH AMERICA

05/2014

COUNTERWEIGHT KEY: A: 56 in. Battery Compartment B: 62 in. Battery Compartment ITEM 1 1 2 3 4 5 6 7 8 9 10 11 12 13

PART NO. 1537992 1537993 1340460 326347 292537 296423 221777 15162 168054 300937 326003 15134 46698 15156 a 1546460 a 2311349

QTY A B

DESCRIPTION

Counterweight ............................................................................................

1 Counterweight ............................................................................................ ..

Cover ..........................................................................................................

1 Tow Pin ......................................................................................................

1 Capscrew ...................................................................................................

2 Washer .......................................................................................................

4 Washer .......................................................................................................

2 Lockwasher ................................................................................................

2 Capscrew ...................................................................................................

2 Nut ..............................................................................................................

2 Foam Tape ................................................................................................. AR Washer .......................................................................................................

2 Capscrew ...................................................................................................

2 Lockwasher ................................................................................................

2 Foam Tape ................................................................................................. AR Shim ........................................................................................................... AR

..

1 1 1 2 4 2 2 2 2 AR 2 2 2 AR AR

FOOTNOTES: a

Not Illustrated

©2014 HYSTER COMPANY

See Service Manual for service procedures.

1-15

UNIT CODE D210 NORTH AMERICA

05/2014

NON-SUSPENSION SEAT (FIGURE 1-7)

1-16

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE D210 NORTH AMERICA

05/2014

NON-SUSPENSION SEAT ITEM 1 2 3 4 5 6 7 8 9 10 11 12 12 13 14 15 16 17 18 19 20 21 22 23 24 25

PART NO.

DESCRIPTION

1364379 1351473 269448 269449 18727 221733 1306585 1306588 364854 18515 379197 379198 878236 1375848 18731 222665 1374750 379199 379697 379698 335991 335988 222029 1354140 1330409 1330414 1330433

Seat-Non Suspension .........................................................................................

Seat-Non Suspension ....................................................................................

Seat Rail (LH) (LH) .........................................................................................

Seat Rail (RH) (RH) ........................................................................................

Screw .............................................................................................................

Washer ...........................................................................................................

Hip Restraint (RH) ..........................................................................................

Hip Restraint (LH) ...........................................................................................

Plug ................................................................................................................

Washer ...........................................................................................................

Capscrew .......................................................................................................

Washer ...........................................................................................................

Spacer ................................................................................................................

Spacer (Optional) ................................................................................................

Capscrew ............................................................................................................

Nut ......................................................................................................................

Seat Belt .............................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Nut ......................................................................................................................

Cover (Information Case) ...................................................................................

Information Case ................................................................................................

Rivet ....................................................................................................................

Switch .................................................................................................................

Connector .......................................................................................................

Connector (Secondary Lock) ..........................................................................

Terminal .........................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 8 6 1 1 2 4 2 2 4 4 4 4 1 2 3 2 1 1 4 1 1 1 1

1-17

UNIT CODE D210 NORTH AMERICA

05/2014

SEMI-SUSPENSION SEAT (FIGURE 1-8)

1-18

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE D210 NORTH AMERICA

05/2014

SEMI-SUSPENSION SEAT ITEM

1 1 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 27 28 28 28 28

PART NO. b 1376679 b 1678470 a 1376680 a 1678471 a 1382113 b 1382111 a 1382114 b 1382112 1362049 1378307 1362052 1362053 1650385 1392495 1374188 1362058 1374190 1360872 1362061 1362062 1362063 1362064 1362065 1367137 1459114 ..... .....

1374750 18731 379199 379697 379698 878236 1375848 2037311 1330409 1330414 1330433

DESCRIPTION

QTY

Seat-Semi Suspension .......................................................................................

Kit-Seat (Vinyl) (Alternate Part) ..........................................................................

Seat-Semi Suspension .......................................................................................

Kit-Seat (Fabric) (Alternate Part) ........................................................................

Seat Cushion (Back Cushion) ........................................................................

Seat Cushion (Back Cushion) ........................................................................

Seat Cushion ..................................................................................................

Seat Cushion ..................................................................................................

Kit-Shock Absorber ........................................................................................

Kit-Suspension Cable .....................................................................................

Block ...............................................................................................................

Kit-Shaft ..........................................................................................................

Cover (RH) (RH) .............................................................................................

Cover (LH) ......................................................................................................

Kit-Cover ........................................................................................................

Kit-Manual Holder ...........................................................................................

Cover ..............................................................................................................

Cover ..............................................................................................................

Kit-Weight Adjuster .........................................................................................

Kit-Weight Adjuster .........................................................................................

Hip Restraint (LH) ...........................................................................................

Hip Restraint (RH) ..........................................................................................

Kit-Hardware ..................................................................................................

Kit-Spring ........................................................................................................

Kit-Seat Rail ...................................................................................................

Washer ...........................................................................................................

Bolt .................................................................................................................

Seat Belt .............................................................................................................

Capscrew ............................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Nut ......................................................................................................................

Spacer ................................................................................................................

Spacer (Optional) ................................................................................................

Switch .................................................................................................................

Connector .......................................................................................................

Connector (Secondary Lock) ..........................................................................

Terminal .........................................................................................................

1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 8 8 1 4 2 3 2 .. ..

1 1 1 1

FOOTNOTES: a

Fabric

©2014 HYSTER COMPANY

b

Vinyl

See Service Manual for service procedures.

1-19

UNIT CODE D210 NORTH AMERICA

05/2014

FULL SUSPENSION SEAT (FIGURE 1-9) SHEET 1 OF 2

1-20

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE D210 NORTH AMERICA

05/2014

FULL SUSPENSION SEAT SHEET 1 OF 2 ITEM

1 1 2 2 2 2 2 3 4 5 6 7 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 29 29 30 31 32 33 34 35 36

PART NO.

DESCRIPTION

1489167 1489166 1470153 1470152 1494077 1467514 1467515 1494076 1637285 ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... .....

1470163 1584631 1600126 ..... ..... ..... .....

1470159 1654890 18731 1375848

Seat-Full Suspension (Fabric) ............................................................................

Seat-Full Suspension (Vinyl) ..............................................................................

Seat Cushion (Back Cushion) (Cloth) ............................................................

Seat Cushion (Back Cushion) (Vinyl) .............................................................

Seat Cushion (Cloth) ......................................................................................

Switch (Seat) ..............................................................................................

Wire Harness .............................................................................................

Seat Cushion (Vinyl) .......................................................................................

Spring .........................................................................................................

Riser ...............................................................................................................

Box .................................................................................................................

Cover ..............................................................................................................

Screw .............................................................................................................

Hip Restraint (RH) ..........................................................................................

Hip Restraint (LH) ...........................................................................................

Washer ...........................................................................................................

Bolt .................................................................................................................

Nut ..................................................................................................................

Bolt .................................................................................................................

Block ...............................................................................................................

Seat Belt .........................................................................................................

Bolt .................................................................................................................

Nut ..................................................................................................................

Washer ...........................................................................................................

Handle ............................................................................................................

Latch ...............................................................................................................

Bracket ...........................................................................................................

Spacer ............................................................................................................

Spring .............................................................................................................

Knob ...............................................................................................................

Spring Extension ............................................................................................

Pivot ...............................................................................................................

Washer ...........................................................................................................

Nut ..................................................................................................................

Bolt .................................................................................................................

Nut ..................................................................................................................

Kit-Weight Adjuster .........................................................................................

Knob Assembly ..........................................................................................

Handle ........................................................................................................

Slide (RH) .......................................................................................................

Slide (LH) .......................................................................................................

Bolt .................................................................................................................

Screw .............................................................................................................

1 1 1 1 1 1 1 1 2 1 1 1 4 1 1 2 2 4 2 2 1 2 2 4 1 1 1 1 1 1 1 2 2 2 2 6 1 1 1 1 1 4 2

Kit-Seat Suspension .......................................................................................

Capscrew ............................................................................................................

Spacer ................................................................................................................

1 4 4

1470155 1470156

Information Case (Kit) .........................................................................................

Hip Restraint (RH) ..............................................................................................

1 1

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1-21

UNIT CODE D210 NORTH AMERICA

05/2014

FULL SUSPENSION SEAT SHEET 1 OF 2 ITEM

1-22

PART NO.

DESCRIPTION

QTY

1470157 1470158 1470164 1489696

Hip Restraint (LH) ...............................................................................................

Kit-Seat Belt ........................................................................................................

Kit-Recliner .........................................................................................................

Kit-Seat Rail ........................................................................................................

See Service Manual for service procedures.

1 1 1 1

©2014 HYSTER COMPANY

05/2014

UNIT CODE D210 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY

See Service Manual for service procedures.

1-23

UNIT CODE D210 NORTH AMERICA

05/2014

FULL SUSPENSION SEAT (FIGURE 1-10) SHEET 2 OF 2

1-24

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE D210 NORTH AMERICA

05/2014

FULL SUSPENSION SEAT SHEET 2 OF 2 ITEM

1 2 3 4 5 6 7 8 9

PART NO.

DESCRIPTION

1489167 1489166 1467523 1467524 1467525 1467526 1467527 1467531 1467529 1470160 1483828

Seat-Full Suspension (Fabric) ............................................................................

Seat-Full Suspension (Vinyl) ..............................................................................

Kit-Boot ...........................................................................................................

Kit-Bearing ......................................................................................................

Kit-Bumper .....................................................................................................

Kit-Shaft and Bearing .....................................................................................

Kit-Weight Adjuster Indicator ..........................................................................

Knob ...............................................................................................................

Kit-Spring ........................................................................................................

Scissor ............................................................................................................

Kit-Gas Spring (Mounted to the rear of the seat) ...........................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 1 1 1 1 1 1

1-25

UNIT CODE D210 NORTH AMERICA

05/2014

NOTES

1-26

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE D210 NORTH AMERICA

05/2014

2

ELECTRICAL SYSTEM

05/2014

UNIT CODE D210 NORTH AMERICA

SECTION 2 ELECTRICAL SYSTEM DESCRIPTION

PAGE

CONTACTOR ASSEMBLY LINE ............................................................................................................................................................

POWER STEERING ...................................................................................................................................

CONTACTOR PANEL CONTACTOR (LINE AND POWER STEERING .........................................................................................

CONTACTOR PANEL ASSEMBLY CONTACTOR HYDRAULIC ........................................................................................................................

CONTROL PANEL CONTACTOR HYDRAULIC ........................................................................................................................

TRACTION AND PUMP CONTROLLER ....................................................................................................

DASH DISPLAY ..............................................................................................................................................

ELECTRICAL SYSTEM ...................................................................................................................................

WIRE HARNESS LIGHTS .......................................................................................................................................................

MAIN (→ S/N D210V01506C) ....................................................................................................................

MAIN (S/N D210V01507C →) ....................................................................................................................

PRESSURE SWITCH .................................................................................................................................

©2014 HYSTER COMPANY

See Service Manual for service procedures.

2-12 2-14 2-10 2-16 2-8 2-6 2-5 2-2 2-22 2-18 2-20 2-24

2-1

UNIT CODE D210 NORTH AMERICA

05/2014

ELECTRICAL SYSTEM (FIGURE 2-1)

2-2

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE D210 NORTH AMERICA

05/2014

ELECTRICAL SYSTEM ITEM 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 26 26 26 26 26 26 26 26 26 26 27 27 27 28 29 30 31 32 33 34 35 36 37

PART NO. a 2060547 b 2074151 1350914 153667 136681 136749 320157 1340796 1364633 292681 2004005 302233 1377379 292676 292665 2046671 1351682 239503 1309280 1547847 1548319 1548320 1548321 1548322 1548323 1548324 1548040 195296 190811 1357263 203694 1547837 1548041 195293 190811 1357263 203694 a 1483660 b 1524525 1547837 292504 292507 292680 320156 136687 379902 1337197 176640 313828 320158

©2014 HYSTER COMPANY

DESCRIPTION

QTY

Wire Harness (Main) (Main) (FFigure 2-9)........................................................

Wire Harness (Main) ...........................................................................................

Strap , Bracket ....................................................................................................

Clamp .................................................................................................................

Capscrew (Not Illustrated) ..................................................................................

Screw ..................................................................................................................

Washer ...............................................................................................................

Wire Harness (Dash) ..........................................................................................

Terminal Block ....................................................................................................

Lockwasher .........................................................................................................

Strap Clamp ........................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Wire Harness (Control Valve Switch) (Hydraulic Levers) ...................................

Connector (End Cap) ..........................................................................................

Nut ......................................................................................................................

Clamp .................................................................................................................

Resistor ...............................................................................................................

Power Cable (UT) (A/C or D/C) ..........................................................................

Power Cable (VT) (A/C or D/C) ..........................................................................

Power Cable (WT) (A/C or D/C) .........................................................................

Power Cable (UP) (A/C or D/C) ..........................................................................

Power Cable (VP) (A/C) ......................................................................................

Power Cable (WP) (A/C) .....................................................................................

Battery Connector and Cable (48 Volt) ...............................................................

Battery Connector (Blue) ................................................................................

Cable ..............................................................................................................

Cable ..............................................................................................................

E-Ring ............................................................................................................

E-Ring ............................................................................................................

Battery Connector and Cable (36 Volt) ...............................................................

Battery Connector (Gray) ...............................................................................

Cable ..............................................................................................................

Cable ..............................................................................................................

E-Ring ............................................................................................................

Horn (36/48 Volt) ................................................................................................

Horn ....................................................................................................................

E-Ring ............................................................................................................

Capscrew ............................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Washer ...............................................................................................................

Nut ......................................................................................................................

Ignition Switch .....................................................................................................

Key Set ...........................................................................................................

Bolt ......................................................................................................................

Nut ......................................................................................................................

Washer ...............................................................................................................

See Service Manual for service procedures.

1 1 1 1 5 2 3 1 2 6 AR 2 2 2 2 1 1 1 2 2 2 2 2 1 1 1 1 1 AR AR 1 1 1 1 AR AR 1 1 1 1 2 2 2 6 2 1 1 1 1 1 2-3

UNIT CODE D210 NORTH AMERICA

05/2014

ELECTRICAL SYSTEM ITEM 38

PART NO.

DESCRIPTION

QTY

2060877

Wire Harness (Light) (FFigure 2-11)..................................................................

1

FOOTNOTES: a

2-4

→ S/N D210V01506C

b

S/N D210V01507C →

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE D210 NORTH AMERICA

05/2014

DASH DISPLAY (FIGURE 2-2)

ITEM 1 1 1 1

PART NO. a 1525718 a 1516977 b 1632493 b 1632494

DESCRIPTION

QTY

Dash Display (Standard) .....................................................................................

Dash Display (Premium) .....................................................................................

Dash Display (Standard) .....................................................................................

Dash Display (Premium) .....................................................................................

1 1 1 1

FOOTNOTES: a

→ S/N D210N01560D

©2014 HYSTER COMPANY

b

S/N D210N01561D →

See Service Manual for service procedures.

2-5

UNIT CODE D210 NORTH AMERICA

05/2014

CONTROL PANEL (FIGURE 2-3) TRACTION AND PUMP CONTROLLER

2-6

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE D210 NORTH AMERICA

05/2014

CONTROL PANEL TRACTION AND PUMP CONTROLLER KEY: A: Traction Controller B: Pump Controller ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 23 24 25 26 27 28 29 30

PART NO. 1535303 320157 292681 296011 1542433 198956 1364262 1364270 1520933 114312 292681 136681 1537132 1556484 227145 1565693 1514074 1554510 1563368 1533592 1586786 1643629 a 1579267 b 2095551 320158 292681 176640 292680 292501 320156 1198757 296014

QTY A B

DESCRIPTION

Heatsink .....................................................................................................

1 Washer ....................................................................................................... 16 Lockwasher ................................................................................................ 16 Capscrew ...................................................................................................

8 Control Panel .............................................................................................

1 Washer (Copper) ........................................................................................

2 Fuse (40 Amp) ...........................................................................................

1 Label (Fuse, 40 Amp) .................................................................................

1 Module .......................................................................................................

1 Strap Clamp ...............................................................................................

1 Lockwasher ................................................................................................

2 Capscrew ...................................................................................................

2 Spacer ........................................................................................................

2 Fan .............................................................................................................

2 Screw .........................................................................................................

8 Guard .........................................................................................................

2 Power Cable ............................................................................................... ..

Power Cable ............................................................................................... ..

Power Cable ...............................................................................................

1 Controller (Pump) ....................................................................................... ..

Controller (Traction) ...................................................................................

1 Bracket .......................................................................................................

1 Controller (Master) .....................................................................................

1 Controller (Master) .....................................................................................

1 Washer .......................................................................................................

2 Lockwasher ................................................................................................

2 Bolt .............................................................................................................

2 Washer .......................................................................................................

3 Capscrew ...................................................................................................

3 Washer .......................................................................................................

3 Silicone Grease .......................................................................................... AR Capscrew ...................................................................................................

6

1 14 14 8 1 2 1 1 1 1 2 2 2 2 8 2 1 1 ..

1 ..

1 1 1 2 2 2 3 3 3 AR 4

FOOTNOTES: a

→ S/N D210N01563D

©2014 HYSTER COMPANY

b

S/N D210N01564D →

See Service Manual for service procedures.

2-7

UNIT CODE D210 NORTH AMERICA

05/2014

CONTROL PANEL (FIGURE 2-4) CONTACTOR HYDRAULIC

2-8

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE D210 NORTH AMERICA

05/2014

CONTROL PANEL CONTACTOR HYDRAULIC ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 18 19 20 21 22 23 24 25 26 27 28 28 29 30 31 32 33 34 35 36 37 38 38

PART NO. 287851 292681 320157 198956 136681 293780 1383681 1364270 1364262 1542433 227145 1556484 1537132 1565693 1535303 320157 287851 b 1579267 c 2095551 320156 292680 292501 320158 292681 176640 1539808 296011 1514076 a 1533593 1586786 1563368 1513954 359819 325809 239503 2056631 1520933 114312 1580889 1198757 1540667

DESCRIPTION

QTY

Capscrew ............................................................................................................

4 Lockwasher .........................................................................................................

4 Washer ............................................................................................................... 10 Washer (Copper) ................................................................................................

2 Capscrew ............................................................................................................

2 Lockwasher ......................................................................................................... 10 Nut ......................................................................................................................

2 Label (Fuse, 40 Amp) .........................................................................................

1 Fuse (40 Amp) ....................................................................................................

1 Control Panel ......................................................................................................

1 Screw ..................................................................................................................

8 Fan ......................................................................................................................

2 Spacer ................................................................................................................

2 Guard ..................................................................................................................

2 Heatsink ..............................................................................................................

1 Washer ............................................................................................................... 10 Capscrew ............................................................................................................

4 Controller (Master) ..............................................................................................

1 Controller (Master) ..............................................................................................

1 Washer ...............................................................................................................

3 Washer ...............................................................................................................

3 Capscrew ............................................................................................................

3 Washer ...............................................................................................................

2 Lockwasher .........................................................................................................

8 Bolt ......................................................................................................................

2 Bracket Wldmt ....................................................................................................

1 Capscrew ............................................................................................................ 10 Power Cable .......................................................................................................

1 Controller (Traction) ............................................................................................

1 Controller (Traction) ............................................................................................

1 Power Cable .......................................................................................................

1 Control Panel ......................................................................................................

1 Label (Fuse, 325 Amp) .......................................................................................

1 Fuse (325 Amp) ..................................................................................................

1 Nut ......................................................................................................................

2 Wire Harness ......................................................................................................

1 Module ................................................................................................................

2 Strap Clamp ........................................................................................................

2 Power Cable .......................................................................................................

1 Silicone Grease .................................................................................................. AR Plug .....................................................................................................................

2

FOOTNOTES: a b

→ S/N D210N01500C → S/N D210N01563D

©2014 HYSTER COMPANY

c

S/N D210N01564D →

See Service Manual for service procedures.

2-9

UNIT CODE D210 NORTH AMERICA

05/2014

CONTACTOR PANEL (FIGURE 2-5) CONTACTOR (LINE AND POWER STEERING

2-10

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE D210 NORTH AMERICA

05/2014

CONTACTOR PANEL CONTACTOR (LINE AND POWER STEERING ITEM 1 2 3 4 5 6 7 8 9 9 9 10 11 12 13 14 15 16 17 18 19 20

PART NO.

DESCRIPTION

1542433 1330938 1553414 2304170 2303821 1356217 2302461 1356209 2307803 314878 350996 338075 1528992 1545111 302020 1525921 1528991 1356211 1553416 2303801 2303249 1553417 .....

Control Panel ......................................................................................................

Contactor (Power Steering) (FFigure 2-7).....................................................

Contactor (Line) (FFigure 2-6)......................................................................

Washer ...........................................................................................................

Screw .............................................................................................................

Fuse Block (2-Way) ........................................................................................

Screw .............................................................................................................

Washer ...........................................................................................................

Washer ...........................................................................................................

Fuse (15 Amp) ................................................................................................

Fuse (5 Amp) ..................................................................................................

Fuse (20 Amp Slow Blow) (20 Amp Slow-Blow) ............................................

Terminal Post .................................................................................................

Washer ...........................................................................................................

Screw .............................................................................................................

Thermistor ......................................................................................................

Wire ................................................................................................................

Washer ...........................................................................................................

Wire Harness ..................................................................................................

Screw .............................................................................................................

Spring Washer ................................................................................................

Fuse Connector ..............................................................................................

Bracket ...........................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 2 2 2 4 4 4 3 1 1 1 2 2 1 1 1 1 2 2 1 1

2-11

UNIT CODE D210 NORTH AMERICA

05/2014

CONTACTOR ASSEMBLY (FIGURE 2-6) LINE

2-12

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE D210 NORTH AMERICA

05/2014

CONTACTOR ASSEMBLY LINE ITEM 1 2 3 4 5 6 7 7 8

PART NO.

DESCRIPTION

1553414 383978 1553429 275672 2304572 1532765 1495699 1553427 1454122 302040

Contactor ............................................................................................................

Cover ..............................................................................................................

Contact (Fixed) ...............................................................................................

Washer ...........................................................................................................

Washer ...........................................................................................................

Contact ...........................................................................................................

Spring .............................................................................................................

Coil .................................................................................................................

End Cap .........................................................................................................

Screw .............................................................................................................

1 2 2 2 2 1 1 1 1 2

1553428

Kit-Contactor ..................................................................................................

1

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

2-13

UNIT CODE D210 NORTH AMERICA

05/2014

CONTACTOR ASSEMBLY (FIGURE 2-7) POWER STEERING

ITEM 1 2 3 4 5 6 7 8

2-14

PART NO.

DESCRIPTION

QTY

1330938 384398 1345908 378547 383984 379522 1345909 379524 1335620

Contactor ............................................................................................................

Cover (Top) ....................................................................................................

Kit-Contact ......................................................................................................

Contact (Fixed) ...........................................................................................

Contact (Moving) ........................................................................................

Screw .............................................................................................................

Return Spring .................................................................................................

Insulator ..........................................................................................................

Coil and Frame ...............................................................................................

See Service Manual for service procedures.

1 1 1 1 1 2 1 1 1

©2014 HYSTER COMPANY

05/2014

UNIT CODE D210 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY

See Service Manual for service procedures.

2-15

UNIT CODE D210 NORTH AMERICA

05/2014

CONTACTOR PANEL ASSEMBLY (FIGURE 2-8) CONTACTOR HYDRAULIC

2-16

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE D210 NORTH AMERICA

05/2014

CONTACTOR PANEL ASSEMBLY CONTACTOR HYDRAULIC ITEM 1 2 3 4 5 6 7 8 9 10

PART NO.

DESCRIPTION

1540668 1553441 2034484 2035396 383979 1528998 2304170 2303821 1454478 1545111 302020

Control Panel ......................................................................................................

Contactor (Hydraulic) .....................................................................................

Contact Assembly (Fixed) ..........................................................................

Contact Assembly (Moving) .......................................................................

Plunger ..................................................................................................

Spring .........................................................................................................

Washer ...........................................................................................................

Screw .............................................................................................................

Terminal Post .................................................................................................

Washer ...........................................................................................................

Screw .............................................................................................................

1 1 2 1 1 1 2 2 1 2 2

1600092

Kit-Contactor .......................................................................................................

1

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

2-17

UNIT CODE D210 NORTH AMERICA

05/2014

WIRE HARNESS (FIGURE 2-9) MAIN (→ S/N D210V01506C)

2-18

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE D210 NORTH AMERICA

05/2014

WIRE HARNESS MAIN (→ S/N D210V01506C) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

PART NO.

DESCRIPTION

2060547 2035275 1330421 1330427 1330419 1330424 1330420 1330426 1351070 1351076 1498185 1330412 1330417 1484557 1484558 1508206 1508211 1508212 1508233 2046547 1532664

Wire Harness (Main) ...........................................................................................

Connector .......................................................................................................

Connector (4 Soc) ..........................................................................................

Connector (Secondary Lock) ..........................................................................

Connector .......................................................................................................

Connector (Secondary Lock) ..........................................................................

Connector .......................................................................................................

Connector .......................................................................................................

Connector Body ..............................................................................................

Seal ................................................................................................................

Connector .......................................................................................................

Connector .......................................................................................................

Connector .......................................................................................................

Connector (2 Socket) .....................................................................................

Connector .......................................................................................................

Connector (2 Way) .........................................................................................

Connector (4 Way) .........................................................................................

Connector .......................................................................................................

Wire Seal ........................................................................................................

Connector .......................................................................................................

Connector .......................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 2 3 3 4 4 4 3 1 1 1 1 1 1 1 2 2 1 12 1 1

2-19

UNIT CODE D210 NORTH AMERICA

05/2014

WIRE HARNESS (FIGURE 2-10) MAIN (S/N D210V01507C →)

2-20

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE D210 NORTH AMERICA

05/2014

WIRE HARNESS MAIN (S/N D210V01507C →) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 21 21

PART NO. 2074151 2035275 1330421 1330427 1330419 1330424 1330420 1330426 1351070 1351076 1498185 1330412 1330417 1484557 1484558 1508206 1508211 1508212 1508233 2046547 1532664 1537135 a 1331233 b 233141

DESCRIPTION

QTY

Wire Harness (Main) ...........................................................................................

Connector .......................................................................................................

Connector (4 Soc) ..........................................................................................

Connector (Secondary Lock) ..........................................................................

Connector .......................................................................................................

Connector (Secondary Lock) ..........................................................................

Connector .......................................................................................................

Connector .......................................................................................................

Connector Body ..............................................................................................

Seal ................................................................................................................

Connector .......................................................................................................

Connector .......................................................................................................

Connector .......................................................................................................

Connector (2 Socket) .....................................................................................

Connector .......................................................................................................

Connector (2 Way) .........................................................................................

Connector (4 Way) .........................................................................................

Connector .......................................................................................................

Wire Seal ........................................................................................................

Connector .......................................................................................................

Connector .......................................................................................................

Connector Body ..............................................................................................

Terminal .....................................................................................................

Terminal .....................................................................................................

1 2 3 3 4 4 4 3 1 1 1 1 1 1 1 2 2 1 12 1 1 1 2 2

FOOTNOTES: a

→ S/N D210V01506C

©2014 HYSTER COMPANY

b

S/N D210V01507C →

See Service Manual for service procedures.

2-21

UNIT CODE D210 NORTH AMERICA

05/2014

WIRE HARNESS (FIGURE 2-11) LIGHTS

ITEM 1 2 3 4 5 6 7 8 9 10

2-22

PART NO.

DESCRIPTION

QTY

2060877 1330438 1330439 1330422 1330428 1351068 1351069 1330411 1330416 1330437 181046

Wire Harness (Light) ...........................................................................................

Terminal (Socket) ...........................................................................................

Plug ................................................................................................................

Connector .......................................................................................................

Connector (Socket Terminal) .........................................................................

Connector (DT PLU 12 SOC) .........................................................................

Secondary Lock ..............................................................................................

Connector .......................................................................................................

Connector .......................................................................................................

Terminal (Pin) .................................................................................................

Connector Body ..............................................................................................

See Service Manual for service procedures.

1 20 6 2 2 1 1 1 1 4 2

©2014 HYSTER COMPANY

05/2014

UNIT CODE D210 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY

See Service Manual for service procedures.

2-23

UNIT CODE D210 NORTH AMERICA

05/2014

WIRE HARNESS (FIGURE 2-12) PRESSURE SWITCH

2-24

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE D210 NORTH AMERICA

05/2014

WIRE HARNESS PRESSURE SWITCH ITEM 1 2 3 4

PART NO.

DESCRIPTION

2070134 370730 346330 181045 134810

Wire Harness (Pressure Switch) .........................................................................

Terminal .........................................................................................................

Connector Body ..............................................................................................

Connector Body ..............................................................................................

Terminal .........................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 2 1 2 2

2-25

UNIT CODE D210 NORTH AMERICA

05/2014

NOTES

2-26

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE D210 NORTH AMERICA

05/2014

3

DRIVE UNIT

05/2014

UNIT CODE D210 NORTH AMERICA

SECTION 3 DRIVE UNIT DESCRIPTION

PAGE

DRIVE AXLE ...................................................................................................................................................

3-2 DRIVE UNIT INSTALLATION E/EE/ES AND CRE/FRE .............................................................................................................................

3-8 DRIVE WHEEL AND TIRE .............................................................................................................................. 3-12 TRACTION MOTOR 11.0-INCH ................................................................................................................................................... 3-10 TRANSMISSION AND DIFFERENTIAL ..........................................................................................................

3-4

©2014 HYSTER COMPANY

See Service Manual for service procedures.

3-1

UNIT CODE D210 NORTH AMERICA

05/2014

DRIVE AXLE (FIGURE 3-1)

3-2

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE D210 NORTH AMERICA

05/2014

DRIVE AXLE ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 18 18 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

PART NO. 221680 366713 366715 293646 292683 388049 292682 136985 287860 57597 2063266 296431 292687 293708 1457128 136692 1380316 b 35502 1504042 1628070 1504041 1628069 c 2805021 21420 b 15315 292515 1351926 39714 2805019 c 2805053 1327246 305769 b 353557 34056 339492 3042496 361676 361675 163871 1374893 276603 1375443 a 353568 2805017 60949 16151

DESCRIPTION

QTY

Capscrew ............................................................................................................

Washer ...............................................................................................................

Locknut ...............................................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

8 16 8 32 32

Lockwasher .........................................................................................................

Capscrew ............................................................................................................

Capscrew ............................................................................................................

O-Ring ................................................................................................................

Traction Motor (36/48 Volt) (FFigure 3-4)..........................................................

Washer ...............................................................................................................

Lockwasher .........................................................................................................

Capscrew ............................................................................................................

Transmission Assy ..............................................................................................

Nut (FFigure 3-2)...............................................................................................

Plate ....................................................................................................................

Fitting ..................................................................................................................

Brake Assembly (RH) (FFigure 5-4)..................................................................

Brake Assembly (RH) (FFigure 5-5)..................................................................

Brake Assembly (LH) (FFigure 5-4)...................................................................

Brake Assembly (LH) (FFigure 5-5)...................................................................

Hanger (LH) ........................................................................................................

Breather ..............................................................................................................

Fitting ..................................................................................................................

Capscrew ............................................................................................................

Drive Axle Housing .............................................................................................

O-Ring ................................................................................................................

Spindle ................................................................................................................

Hanger (RH) .......................................................................................................

Bolt ......................................................................................................................

Dowel ..................................................................................................................

Axle Shaft ...........................................................................................................

Locknut ...............................................................................................................

Washer ...............................................................................................................

Washer ...............................................................................................................

Bearing Cone ......................................................................................................

Bearing Cup ........................................................................................................

Seal .....................................................................................................................

Bearing Cup ........................................................................................................

Seal .....................................................................................................................

Bearing Cone ......................................................................................................

Stud ....................................................................................................................

Brake Drum .........................................................................................................

Wheel Nut ...........................................................................................................

Fitting ..................................................................................................................

15 6 7 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 2 1 2 2 1 16 4 2 2 2 2 2 2 2 2 2 2 12 2 12 1

FOOTNOTES: a b

Use Adhesive 264134 As Required Use Adhesive 264159 As Required

©2014 HYSTER COMPANY

c

Use Lubricant 251979 As Required

See Service Manual for service procedures.

3-3

UNIT CODE D210 NORTH AMERICA

05/2014

TRANSMISSION AND DIFFERENTIAL (FIGURE 3-2)

3-4

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE D210 NORTH AMERICA

05/2014

TRANSMISSION AND DIFFERENTIAL ITEM 1 1 2 3 4 5 6 7 8 9 10 10 10 11 12 13 14 15 16 17 18 19 19 19 20 21 22 23 24 25 26 26 26 26 26 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

PART NO. 1457128 1457127 1457126 334481 234038 334418 193164 221588 136749 292681 324871 110922 110923 110924 183614 183615 1354975 a 69029 324872 325697 153715 230421 325549 325550 325551 324875 1351949 325552 a 1457856 230419 342734 346842 346843 346844 346845 346846 346847 1483410 334456 264893 334590 334447 92942 334580 1383475 1383478 1383457 1383480 1383482 1383481 1383483

©2014 HYSTER COMPANY

DESCRIPTION

QTY

Transmission Assy ..............................................................................................

Housing ..........................................................................................................

Housing ......................................................................................................

Dowel .........................................................................................................

Dowel .........................................................................................................

Bearing Cap ...............................................................................................

Washer .......................................................................................................

Capscrew ...................................................................................................

Screw .............................................................................................................

Lockwasher ....................................................................................................

Retainer ..........................................................................................................

Shim (0.005 in.) ..............................................................................................

Shim (0.007 in.) ..............................................................................................

Shim (0.020 in.) ..............................................................................................

Bearing Cup ...................................................................................................

Bearing Cone .................................................................................................

Gear ...............................................................................................................

Cap .................................................................................................................

Nut ..................................................................................................................

Washer ...........................................................................................................

Bearing Cone .................................................................................................

Bearing Cup ...................................................................................................

Shim (0.020 in.) ..............................................................................................

Shim (0.005 in.) ..............................................................................................

Shim (0.007 in.) ..............................................................................................

Spacer ............................................................................................................

Gear ...............................................................................................................

Spacer ............................................................................................................

Cover ..............................................................................................................

Bearing Cup ...................................................................................................

Bearing Cone .................................................................................................

Shim (0.014 in.) ..............................................................................................

Shim (0.015 in.) ..............................................................................................

Shim (0.016 in.) ..............................................................................................

Shim (0.020 in.) ..............................................................................................

Shim (0.022 in.) ..............................................................................................

Shim (0.025 in.) ..............................................................................................

Gear and Pinion .............................................................................................

Nut ..................................................................................................................

Bearing Cup ...................................................................................................

Bearing Cone .................................................................................................

Lockplate ........................................................................................................

Bolt .................................................................................................................

Washer ...........................................................................................................

Differential ......................................................................................................

Differential Housing ....................................................................................

Washer .......................................................................................................

Gear ...........................................................................................................

Washer .......................................................................................................

Pinion .........................................................................................................

Spider .........................................................................................................

See Service Manual for service procedures.

1 1 1 2 4 2 4 4 12 12 1 AR AR AR 2 2 1 1 1 1 1 1 AR AR AR 1 1 1 1 1 1 AR AR AR AR AR AR 1 2 2 2 2 12 12 1 1 2 2 4 4 2 3-5

UNIT CODE D210 NORTH AMERICA

05/2014

TRANSMISSION AND DIFFERENTIAL ITEM 41 42 43 44 45

PART NO. 221521 261379 a 334571 15032 251979

DESCRIPTION

QTY

Capscrew ...................................................................................................

8 Washer .......................................................................................................

8 Screw .............................................................................................................

1 Nut ..................................................................................................................

1 Lubricant ............................................................................................................. AR

FOOTNOTES: a

3-6

Use Adhesive 264159 As Required

See Service Manual for service procedures.

©2014 HYSTER COMPANY

05/2014

UNIT CODE D210 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY

See Service Manual for service procedures.

3-7

UNIT CODE D210 NORTH AMERICA

05/2014

DRIVE UNIT INSTALLATION (FIGURE 3-3) E/EE/ES AND CRE/FRE

3-8

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE D210 NORTH AMERICA

05/2014

DRIVE UNIT INSTALLATION E/EE/ES AND CRE/FRE KEY: A: Type EE B: Type ES ITEM 1 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 18 19 20

PART NO. 1364806 216895 216895 176640 320158 292681 239503 1364824 361988 abc 325472 abc 16379 abc 1364572 abd 325472 abd 1340148 abd 16598 abd 15156 abd 292529 abd 221736 1460668 b 1460669 292513 388049 292682

QTY A B

DESCRIPTION

Plate (40 in.) ...............................................................................................

1 Static Strap (Non EE with Poly or Non-Marking Tires) ............................... ..

Static Strap .................................................................................................

2 Bolt .............................................................................................................

3 Washer .......................................................................................................

6 Lockwasher ................................................................................................

3 Nut ..............................................................................................................

3 Plate ...........................................................................................................

4 Foam Tape ................................................................................................. AR Fan .............................................................................................................

1 Capscrew ...................................................................................................

4 Spacer ........................................................................................................

1 Fan .............................................................................................................

1 Hub .............................................................................................................

1 Capscrew ...................................................................................................

4 Lockwasher ................................................................................................

4 Capscrew ...................................................................................................

1 Washer .......................................................................................................

1 Kit-Motor Band (11 in. Motor) ..................................................................... ..

Kit-Motor Band (11 in. Motor) .....................................................................

1 Capscrew ...................................................................................................

1

1 1 .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..

1 ..

1

Lockwasher ................................................................................................

1

1

FOOTNOTES: a b

Closed Motor CRE/FRE

©2014 HYSTER COMPANY

c d

With Seat Brake Without Seat Brake

See Service Manual for service procedures.

3-9

UNIT CODE D210 NORTH AMERICA

05/2014

TRACTION MOTOR (FIGURE 3-4) 11.0-INCH

3-10

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE D210 NORTH AMERICA

05/2014

TRACTION MOTOR 11.0-INCH ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

PART NO. 2063266 1555873 1555874 1555875 1600038 1600037 1555878 1555879 1600035 1555881 1555882 296395 .....

293613 1555883 1555884 1555885 292678 292681 292669 292670 296014 ..... .....

1555891 .....

1555892 1600020 1555894 1555895 a 1555896 1555897 1555888 1600031 1670767 1600030 1648202

DESCRIPTION

QTY

Traction Motor (36/48 Volt) .................................................................................

1 Retaining Ring ................................................................................................

1 Spring .............................................................................................................

1 Seal ................................................................................................................

1 Contact ...........................................................................................................

2 Wire Seal ........................................................................................................

2 O-Ring ............................................................................................................

1 Ball Bearing ....................................................................................................

1 Seal ................................................................................................................

1 Nut .................................................................................................................. 12 Housing ..........................................................................................................

1 Washer ...........................................................................................................

3 Nameplate ......................................................................................................

1 Capscrew .......................................................................................................

3 End Head .......................................................................................................

1 End Head .......................................................................................................

1 O-Ring ............................................................................................................

1 Lockwasher ....................................................................................................

5 Lockwasher .................................................................................................... 12 Capscrew .......................................................................................................

3 Capscrew .......................................................................................................

2 Capscrew ....................................................................................................... 12 Terminal Block ................................................................................................

3 Cover ..............................................................................................................

3 Nut ..................................................................................................................

3 Terminal Flag .................................................................................................

3 Rubber Mount .................................................................................................

1 Bracket ...........................................................................................................

1 Bracket ...........................................................................................................

1 Air Guide ........................................................................................................

1 Ball Bearing ....................................................................................................

1 Rotor ...............................................................................................................

1 Tube ............................................................................................................... AR Cable .............................................................................................................. AR Cap (Grease) ..................................................................................................

1 Sleeve (Not Illustrated) ................................................................................... AR Kit-Terminal ........................................................................................................

1

FOOTNOTES: a

Includes Sensor

©2014 HYSTER COMPANY

See Service Manual for service procedures.

3-11

UNIT CODE D210 NORTH AMERICA

05/2014

DRIVE WHEEL AND TIRE (FIGURE 3-5)

KEY: A: Smooth B: Non-Marking C: Polyurethane ITEM 1 1 1 1 1 1 2 2 2 3 3

3-12

PART NO.

DESCRIPTION

A

1340292 1340400 1340404 2805324 2805325 2805326 1339094 237213 237199 1354985 1354986

Wheel and Tire (56") .........................................................................

Wheel and Tire (56") .........................................................................

Wheel and Tire (56") .........................................................................

Wheel and Tire (62") .........................................................................

Wheel and Tire (62") .........................................................................

Wheel and Tire (62") .........................................................................

Cushion Tire ..................................................................................

Cushion Tire (21 x 8 x 15) .............................................................

Cushion Tire ..................................................................................

Wheel (56") ...................................................................................

Wheel (62") ...................................................................................

See Service Manual for service procedures.

2 .. ..

2 .. ..

1 .. ..

1 1

QTY B ..

2 .. ..

2 .. ..

1 ..

1 1

C .. ..

2 .. ..

2 .. ..

1 1 1

©2014 HYSTER COMPANY

UNIT CODE D210 NORTH AMERICA

05/2014

4

STEERING SYSTEM

05/2014

UNIT CODE D210 NORTH AMERICA

SECTION 4 STEERING SYSTEM DESCRIPTION

PAGE

GEAR PUMP ...................................................................................................................................................

SHIFT LEVER .................................................................................................................................................

STEER AXLE ..................................................................................................................................................

OPTIONAL ..................................................................................................................................................

STEER PUMP .................................................................................................................................................

STEER TIRE AND WHEEL .............................................................................................................................

STEERING COLUMN ASSEMBLY .................................................................................................................

STEERING CYLINDER ...................................................................................................................................

STEERING HYDRAULIC SYSTEM .................................................................................................................

©2014 HYSTER COMPANY

See Service Manual for service procedures.

4-10 4-4 4-12 4-14 4-6 4-17 4-2 4-16 4-8

4-1

UNIT CODE D210 NORTH AMERICA

05/2014

STEERING COLUMN ASSEMBLY (FIGURE 4-1)

4-2

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE D210 NORTH AMERICA

05/2014

STEERING COLUMN ASSEMBLY ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

PART NO. 16865 292501 292680 320156 1343573 1378600 1335987 1335967 136749 292681 296010 302400 1364271 1343607 15212 1343574 296215 1343572 1343537 320155 1453180 16815 15156 15134 1397864 2045129 345423 1337196 1329250 a 1450503 1397863 1376743 293762 293779 1347004 1498406 2046756 1343595 220426 53162 1520609 373301

DESCRIPTION

QTY

Nut ......................................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Washer ...............................................................................................................

Bracket ................................................................................................................

Spring .................................................................................................................

Shaft ...................................................................................................................

Plate ....................................................................................................................

Screw ..................................................................................................................

Lockwasher .........................................................................................................

Capscrew ............................................................................................................

Nut ......................................................................................................................

Latch ...................................................................................................................

Pin .......................................................................................................................

Cotter Pin ............................................................................................................

Handle Grip (Latch) ............................................................................................

Capscrew ............................................................................................................

Rod .....................................................................................................................

Spring .................................................................................................................

Washer ...............................................................................................................

Steering Pump (FFigure 4-3).............................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Washer ...............................................................................................................

Cover (Lower) .....................................................................................................

Steering Column .................................................................................................

Nut ..................................................................................................................

Screw ..................................................................................................................

Steering Wheel ...................................................................................................

Horn Button .........................................................................................................

Cover (Upper) .....................................................................................................

Plug (Without Turn Signal) ..................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Lever Assembly (FFigure 4-2)...........................................................................

Switch .................................................................................................................

Wire Harness (Shift Lever) .................................................................................

Plate ....................................................................................................................

Screw ..................................................................................................................

Lockwasher .........................................................................................................

Static Strap .........................................................................................................

Strap Clamp ........................................................................................................

4 4 4 4 1 1 1 2 4 4 1 1 1 1 1 1 2 1 1 1 1 4 4 4 1 1 1 6 1 1 1 1 4 4 1 2 1 1 4 4 1 6

FOOTNOTES: a

Service with Horn Replacement Kit 1642089

©2014 HYSTER COMPANY

See Service Manual for service procedures.

4-3

UNIT CODE D210 NORTH AMERICA

05/2014

SHIFT LEVER (FIGURE 4-2)

4-4

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE D210 NORTH AMERICA

05/2014

SHIFT LEVER ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14

PART NO.

DESCRIPTION

1347004 1343577 1343578 1343579 1343598 1343593 296205 302398 1491830 1343594 136687 1354300 1573121 15156 15086

Lever Assembly ..................................................................................................

Base ...............................................................................................................

Link .................................................................................................................

Crank ..............................................................................................................

Crank ..............................................................................................................

Lever ..............................................................................................................

Screw .............................................................................................................

Locknut ...........................................................................................................

Spring .............................................................................................................

Bolt .................................................................................................................

Nut ..................................................................................................................

Spring Washer ................................................................................................

Bracket ................................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 1 2 2 2 2 2 4 1 1 1

4-5

UNIT CODE D210 NORTH AMERICA

05/2014

STEER PUMP (FIGURE 4-3)

4-6

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE D210 NORTH AMERICA

05/2014

STEER PUMP ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

PART NO.

DESCRIPTION

1453180 1355335 .....

1451697 1455770 1451698 1455771 ..... .....

1451703 ..... .....

1455780 1451712 .....

1455779 1467390 ..... .....

Steering Pump ....................................................................................................

Ball .................................................................................................................

Ball Stop .........................................................................................................

Bearing ...........................................................................................................

Ring ................................................................................................................

Pin (Cross) .....................................................................................................

Kit-Spring ........................................................................................................

Shaft ...............................................................................................................

Spacer ............................................................................................................

Plate ...............................................................................................................

Gear Set .........................................................................................................

Cover ..............................................................................................................

Screw .............................................................................................................

Screw .............................................................................................................

Relief Valve ....................................................................................................

Spring .........................................................................................................

Dust Seal ........................................................................................................

O-Ring ............................................................................................................

O-Ring ............................................................................................................

1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 3 5

1467430

Kit-Seal ...............................................................................................................

1

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

4-7

UNIT CODE D210 NORTH AMERICA

05/2014

STEERING HYDRAULIC SYSTEM (FIGURE 4-4)

4-8

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE D210 NORTH AMERICA

05/2014

STEERING HYDRAULIC SYSTEM ITEM 1 2 3 4 5 6 7 8 8 9 10 11 12 13 14 15 15 16 17 18 19 20 21 22 23 24 24 25 26 27 28 29 30 31 32 33 34 35

PART NO.

DESCRIPTION

121085 166857 105817 14560 878111 117095 16693 16567 16483 85550 130845 1350956 129563 1364274 .....

2026017 1364267 2063379 2033614 1544944 317594 292509 1356113 320158 292681 17196 16484 239503 136681 39362 18535 15156 296174 388049 292682 136692 324972 227221 1388309

Hose Assy ...........................................................................................................

Clamp .................................................................................................................

Hose Assy ...........................................................................................................

Fitting ..................................................................................................................

Hose Assy ...........................................................................................................

Hose Assy ...........................................................................................................

Nut ......................................................................................................................

Fitting ..................................................................................................................

O-Ring ............................................................................................................

Hose ...................................................................................................................

Clamp .................................................................................................................

Fitting ..................................................................................................................

Strap Clamp ........................................................................................................

Bracket ................................................................................................................

Steering Cylinder (FFigure 4-8).........................................................................

Hose Assy (56 in. Battery Compartment) ...........................................................

Hose Assy (62 in. Battery Compartment) ...........................................................

Steering Motor (36/48V) .....................................................................................

Gear Pump (FFigure 4-5)..................................................................................

Bracket Wldmt ....................................................................................................

Motor Mount ........................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Washer ...............................................................................................................

Lockwasher .........................................................................................................

Fitting ..................................................................................................................

O-Ring ............................................................................................................

Nut ......................................................................................................................

Capscrew ............................................................................................................

O-Ring ................................................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Capscrew ............................................................................................................

1 1 1 1 2 1 1 2 1 1 2 1 2 1 1 2 2 1 1 1 1 1 2 2 4 1 1 1 4 1 2 2 2

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Bracket ................................................................................................................

Clamp .................................................................................................................

Strip Seal ............................................................................................................

2 2 2 1 2

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

4-9

UNIT CODE D210 NORTH AMERICA

05/2014

GEAR PUMP (FIGURE 4-5)

ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14

4-10

PART NO.

DESCRIPTION

QTY

2033614 1452459 2034266 354669 358072 358069 .....

2034265 354671 358076 358073 1309877 1322446 1322447 1322448

Gear Pump .........................................................................................................

Screw .............................................................................................................

Kit-Gasket .......................................................................................................

Needle Bearing ...............................................................................................

Snap Ring .......................................................................................................

Gear ...............................................................................................................

Spacer Plate ...............................................................................................

Drive Shaft ......................................................................................................

Pin ..................................................................................................................

Plug ................................................................................................................

Key .................................................................................................................

Drive Shaft ......................................................................................................

Plug (Plastic) ..................................................................................................

Plug (Plastic) ..................................................................................................

Plug (Steel) .....................................................................................................

See Service Manual for service procedures.

1 8 1 4 2 3 1 1 2 1 2 1 1 1 1

©2014 HYSTER COMPANY

05/2014

UNIT CODE D210 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY

See Service Manual for service procedures.

4-11

UNIT CODE D210 NORTH AMERICA

05/2014

STEER AXLE (FIGURE 4-6)

4-12

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE D210 NORTH AMERICA

05/2014

STEER AXLE ITEM 1 2 3 3 4 5 6 7 8 9 10 11 11 12 13 14 15 16 16 16 17 18 18 19 20 20 21 22 23 24 25 26 27 28 29 30 31 32 33 33 34 35 36 37

PART NO.

DESCRIPTION

324802 21189 1464149 1464150 .....

293686 58903 1568271 185869 119236 127045 185870 185872 15225 13963 293628 369812 185856 185857 185858 39678 135657 135658 266733 183614 183615 15227 69029 1461672 1461671 164639 44542 300937 316828 296426 320161 153716 153717 156194 156195 185860 324858 293648 324864

Steering Axle ......................................................................................................

1 Nut ......................................................................................................................

2 Spindle (RH Larger) ............................................................................................

1 Spindle (LH Larger) ............................................................................................

1 Steering Cylinder (FFigure 4-8).........................................................................

1 Capscrew ............................................................................................................

4 Snap Ring ...........................................................................................................

4 Pin .......................................................................................................................

2 Boot ....................................................................................................................

2 Clamp .................................................................................................................

2 Clamp (Hose) ......................................................................................................

2 Tie Rod Assembly ...............................................................................................

2 Bushing ..........................................................................................................

1 Cotter Pin ............................................................................................................

2 Grease Fitting .....................................................................................................

2 Capscrew ............................................................................................................

6 Bearing Cap ........................................................................................................

2 Shim (0.005 in.) .................................................................................................. AR Shim (0.007 in.) .................................................................................................. AR Shim (0.020 in.) .................................................................................................. AR O-Ring ................................................................................................................

2 Bearing Cone ......................................................................................................

2 Bearing Cup ........................................................................................................

2 Seal .....................................................................................................................

2 Bearing Cup ........................................................................................................

4 Bearing Cone ......................................................................................................

4 Cotter Pin ............................................................................................................

2 Cap .....................................................................................................................

2 Nut ......................................................................................................................

2 Washer ...............................................................................................................

2 Wear Sleeve .......................................................................................................

2 Seal .....................................................................................................................

2 Nut ......................................................................................................................

4 Nut ......................................................................................................................

4 Washer ...............................................................................................................

4 Washer ...............................................................................................................

8 Seal .....................................................................................................................

2 Wear Sleeve .......................................................................................................

2 Bearing Cup ...................................................................................................

2 Bearing Cone .................................................................................................

2 Plug .....................................................................................................................

2 Plate ....................................................................................................................

2 Capscrew ............................................................................................................

4 Rubber Mount .....................................................................................................

2

996512

Kit-Steering Axle .................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1

4-13

UNIT CODE D210 NORTH AMERICA

05/2014

STEER AXLE (FIGURE 4-7) OPTIONAL

4-14

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE D210 NORTH AMERICA

05/2014

STEER AXLE OPTIONAL ITEM 1 2 2 3 4 5 6 7 8 9 10 11 11 12 13 14 15 16 16 16 17 18 18 19 20 21 22 23 23 24 25 26 27 28 29 30 31 32 33 33 34 35 36 37

PART NO.

DESCRIPTION

1534420 1534418 1464149 1464150 21189 1593351 293686 58903 1568271 185869 119236 127045 185870 185872 15225 13963 293628 369812 185856 185857 185858 39678 135657 135658 266733 13957 153716 153717 156194 156195 185860 320161 293648 1525354 1388838 1543254 300937 44542 164639 183614 183615 15227 69029 1461672 1461671

Steering Axle (Assembly) ...................................................................................

1 Steering Axle (Frame) ....................................................................................

1 Spindle (RH Larger) .......................................................................................

1 Spindle (LH Larger) ........................................................................................

1 Nut ..................................................................................................................

2 Steering Cylinder ............................................................................................

1 Capscrew .......................................................................................................

4 Snap Ring .......................................................................................................

4 Pin ..................................................................................................................

2 Boot ................................................................................................................

2 Clamp .............................................................................................................

2 Clamp (Hose) .................................................................................................

2 Tie Rod Assembly ..........................................................................................

2 Bushing ......................................................................................................

1 Cotter Pin .......................................................................................................

2 Grease Fitting .................................................................................................

2 Capscrew .......................................................................................................

6 Bearing Cap ...................................................................................................

2 Shim (0.005 in.) .............................................................................................. AR Shim (0.007 in.) .............................................................................................. AR Shim (0.020 in.) .............................................................................................. AR O-Ring ............................................................................................................

2 Bearing Cone .................................................................................................

1 Bearing Cup ...................................................................................................

1 Seal ................................................................................................................

2 Grease Fitting .................................................................................................

2 Seal ................................................................................................................

2 Wear Sleeve ...................................................................................................

2 Bearing Cup ...................................................................................................

1 Bearing Cone .................................................................................................

1 Plug ................................................................................................................

2 Washer ...............................................................................................................

8 Capscrew ............................................................................................................

4 Rubber Mount .....................................................................................................

2 Rubber Mount .....................................................................................................

2 Plate ....................................................................................................................

2 Nut ......................................................................................................................

4 Seal .....................................................................................................................

2 Wear Sleeve .......................................................................................................

2 Bearing Cup ........................................................................................................

1 Bearing Cone ......................................................................................................

1 Cotter Pin ............................................................................................................

2 Cap .....................................................................................................................

2 Nut ......................................................................................................................

2 Washer ...............................................................................................................

2

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

4-15

UNIT CODE D210 NORTH AMERICA

05/2014

STEERING CYLINDER (FIGURE 4-8)

ITEM

1 2 3 4 5 5 6 6 7 7 8 9

PART NO.

DESCRIPTION

QTY

a 329222 b 1593351 329218 1310391 1310389 2032490 a 329221 b 1591967 a 1310393 b 1591667 a 203071 b 2071094 14191 2044370

Steering Cylinder ................................................................................................

Steering Cylinder ................................................................................................

Tube Wldmt-Cylinder ......................................................................................

Back-Up Ring .................................................................................................

O-Ring ............................................................................................................

Seal ................................................................................................................

Cylinder Rod ...................................................................................................

Cylinder Rod ...................................................................................................

End Cap .........................................................................................................

End Cap .........................................................................................................

Rod Wiper ......................................................................................................

Rod Wiper ......................................................................................................

O-Ring ............................................................................................................

Piston Seal .....................................................................................................

1 1 1 2 2 2 1 1 2 2 2 2 2 1

a 1501412 b 1593352

Kit-Seal ...............................................................................................................

Kit-Seal ...............................................................................................................

1 1

FOOTNOTES: a

→ S/N D210N01503C

4-16

b

S/N D210N01504C →

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE D210 NORTH AMERICA

05/2014

STEER TIRE AND WHEEL (FIGURE 4-9)

KEY: A: Smooth B: Non-Marking C: Polyurethane ITEM 1 1 1 2 3 3 3

PART NO.

DESCRIPTION

1462173 1462171 1462176 1461669 259782 237208 237192

Wheel and Tire ..................................................................................

Wheel and Tire ..................................................................................

Wheel and Tire ..................................................................................

Wheel ............................................................................................

Cushion Tire ..................................................................................

Cushion Tire ..................................................................................

Cushion Tire ..................................................................................

©2014 HYSTER COMPANY

A

See Service Manual for service procedures.

2 .. ..

1 1 .. ..

QTY B ..

2 ..

1 ..

1 ..

C .. ..

2 1 .. ..

1

4-17

UNIT CODE D210 NORTH AMERICA

05/2014

NOTES

4-18

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE D210 NORTH AMERICA

05/2014

5

BRAKE/ACCELERATOR SYSTEM

05/2014

UNIT CODE D210 NORTH AMERICA

SECTION 5 BRAKE/ACCELERATOR SYSTEM DESCRIPTION

PAGE

ACCELERATOR ASSEMBLY .........................................................................................................................

ACCELERATOR PEDAL .................................................................................................................................

BRAKE ASSEMBLY → S/N D210N01553D ................................................................................................................................

S/N D210N01554D → ................................................................................................................................

BRAKE PEDAL LINKAGE ...............................................................................................................................

BRAKE PRESSURE SWITCH ........................................................................................................................

MASTER CYLINDER ......................................................................................................................................

PARK BRAKE LEVER ACTUATED ....................................................................................................................................

SEAT ACTUATED .......................................................................................................................................

PARK BRAKE LINKAGE SEAT ACTUATED (→ S/N D210V01506C) ...............................................................................................

SEAT ACTUATED (S/N D210V01507C ↔ 1/2007) ...................................................................................

SEAT ACTUATED (1/2007 →) ...................................................................................................................

PARK BRAKE SOLENOID SEAT ACTUATED (→ 1/2007) ...................................................................................................................

PARK BRAKE SOLENOID AND ATTACHING PARTS SEAT ACTUATED (1/2007 →) ...................................................................................................................

WIRE HARNESS BRAKE SWITCH .........................................................................................................................................

©2014 HYSTER COMPANY

See Service Manual for service procedures.

5-32 5-34 5-8 5-10 5-2 5-4 5-6 5-12 5-28 5-16 5-18 5-22 5-30 5-26 5-36

5-1

UNIT CODE D210 NORTH AMERICA

05/2014

BRAKE PEDAL LINKAGE (FIGURE 5-1)

5-2

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE D210 NORTH AMERICA

05/2014

BRAKE PEDAL LINKAGE ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

PART NO.

DESCRIPTION

1389330 66359 292680 1340979 15180 292576 316828 136985 136692 1347048 287860 1340998 1398007 320159 302400 387867 2805042 1454698 1343630 16168 14899 878834 1518372 287816 1476421 292680 136687 1460442 220289 197065 15151 15049 2004005 1308349 222523 2067821

Brake Pedal ........................................................................................................

Bushing ..........................................................................................................

Washer ...............................................................................................................

Tube Assy ...........................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

Nut ......................................................................................................................

Capscrew ............................................................................................................

Nut ......................................................................................................................

Master Cylinder (FFigure 5-3)...........................................................................

Capscrew ............................................................................................................

Spring .................................................................................................................

Bolt ......................................................................................................................

Washer ...............................................................................................................

Nut ......................................................................................................................

Pressure Switch ..................................................................................................

Tube ....................................................................................................................

Tube ....................................................................................................................

Rubber Pad .........................................................................................................

Fitting ..................................................................................................................

Fitting ..................................................................................................................

Tube Assy (RH) ..................................................................................................

Bracket (Relay) ...................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Washer ...............................................................................................................

Nut ......................................................................................................................

Relay (12 Volt) ....................................................................................................

Screw ..................................................................................................................

Washer ...............................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Strap Clamp ........................................................................................................

Splice ..................................................................................................................

Heat Shrink .........................................................................................................

Wire Harness ......................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 2 2 1 1 1 1 1 3 1 2 1 1 4 1 1 1 1 1 1 1 1 1 1 2 1 1 1 2 2 2 2 4 1 1 1

5-3

UNIT CODE D210 NORTH AMERICA

05/2014

BRAKE PRESSURE SWITCH (FIGURE 5-2)

5-4

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE D210 NORTH AMERICA

05/2014

BRAKE PRESSURE SWITCH ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14

PART NO.

DESCRIPTION

1380550 2067821 387867 16168 1518372 287816 292680 1476421 136687 1460442 220289 197065 15151 15049

Wire Harness ......................................................................................................

Wire Harness (Brake Switch) (FFigure 5-15)....................................................

Pressure Switch ..................................................................................................

Fitting ..................................................................................................................

Bracket (Relay) ...................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Washer ...............................................................................................................

Nut ......................................................................................................................

Relay (12 Volt) ....................................................................................................

Screw ..................................................................................................................

Washer ...............................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 1 1 2 1 1 2 2 2 1

5-5

UNIT CODE D210 NORTH AMERICA

05/2014

MASTER CYLINDER (FIGURE 5-3)

5-6

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE D210 NORTH AMERICA

05/2014

MASTER CYLINDER ITEM 1 2 3 4 5 6 7 8 9 10 11 12

PART NO.

DESCRIPTION

1347048 1357197 1324029 1357199 1324048 1357201 1324040 1324041 1324042 1324035 1357196 ..... .....

Master Cylinder ...................................................................................................

Piston .............................................................................................................

Pin ..................................................................................................................

Reservoir ........................................................................................................

Cap .............................................................................................................

Push Rod ........................................................................................................

Dust Cover .....................................................................................................

Lockwasher ....................................................................................................

Snap Ring .......................................................................................................

Clevis ..............................................................................................................

Piston .............................................................................................................

Seal ................................................................................................................

Seal ................................................................................................................

1 1 1 1 1 1 1 1 1 1 1 2 2

1355305

Kit-Seal ...............................................................................................................

1

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

5-7

UNIT CODE D210 NORTH AMERICA

05/2014

BRAKE ASSEMBLY (FIGURE 5-4) (→ S/N D210N01553D)

5-8

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE D210 NORTH AMERICA

05/2014

BRAKE ASSEMBLY (→ S/N D210N01553D) KEY: A: Right Hand B: Left Hand ITEM

1 2 2 3 4 5 6 7 7 8 9 10 10 11 11 12 12 13 13 14 15 16 17 18 19 20 21 21 22 23 24 24

QTY A B

PART NO.

DESCRIPTION

1504042 1504041 1334648 1334647 2040959 1361503 1361504 .....

1334642 1591665 1591664 1334639 1334638 1375022 1375024 1508081 1508079 1375048 1375049 1360794 1361505 1360793 1360792 1360798 ..... .....

1361501 1361502 1334645 1334646 ..... .....

1360796 1361507

Brake Assembly (RH) .................................................................................

Brake Assembly (LH) .................................................................................

Wheel Cylinder ......................................................................................

Kit-Repair Wheel Cylinder .................................................................

Kit-Repair Wheel Cylinder .............................................................

Bleeder Screw ...................................................................................

Cap ....................................................................................................

Plug ...................................................................................................

Cover .....................................................................................................

Kit-Brake Shoe (RH) ..............................................................................

Kit-Brake Shoe (LH) ...............................................................................

Kit-Hold Down ........................................................................................

Kit-Spring ...............................................................................................

Parking Brake Cable (LH) ......................................................................

Parking Brake Cable (RH) .....................................................................

Backplate (RH) ......................................................................................

Backplate (LH) .......................................................................................

Parking Brake (LH) ................................................................................

Kit-Park Brake (RH) ...............................................................................

Lever (RH) .............................................................................................

Lever (LH) ..............................................................................................

Spring ....................................................................................................

Cable Assy .............................................................................................

Bolt .........................................................................................................

Nut .........................................................................................................

Washer ..................................................................................................

Wear Plate .............................................................................................

Snap Ring ..............................................................................................

Adjuster Assembly (RH) ........................................................................

Adjuster (LH) ..........................................................................................

Sheave ...................................................................................................

Pin ..........................................................................................................

Bracket (RH) ..............................................................................................

Strut (LH) ....................................................................................................

1 ..

1 1 1 1 1 1 1 1 1 1 2 ..

1 1 .. ..

1 1 ..

1 1 2 1 1 1 1 1 ..

1 1 1 ..

..

1 1 1 1 1 1 1 1 1 1 1 2 1 .. ..

1 1 .. ..

1 1 1 2 1 1 1 1 ..

1 1 1 ..

1

1379758

Kit-Sheave ..................................................................................................

1

1

©2014 HYSTER COMPANY

See Service Manual for service procedures.

5-9

UNIT CODE D210 NORTH AMERICA

05/2014

BRAKE ASSEMBLY (FIGURE 5-5) (S/N D210N01554D →)

5-10

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE D210 NORTH AMERICA

05/2014

BRAKE ASSEMBLY (S/N D210N01554D →) KEY: A: Right Hand B: Left Hand ITEM

1 2 3 4 5 6 7 8 9 10 10 11 11 12 12 13 14 14 15 16 17 18 18 19 20 21 21 22 23 23 23 24 25 26 27 27 28 29

QTY A B

PART NO.

DESCRIPTION

1628070 1628069 2027398 1637986 ..... ..... ..... .....

1361503 1361504 1334642 1375022 1375024 1508081 1508079 1360795 1361506 1360797 1360796 1361507 1338917 1338916 .....

1591665 1591664 1334639 1361502 1334645 1334646 1360792 1379758 1334644 1361500 .....

1361501 1334638 1360794 1361505 1360793 1360798

Brake Assembly (RH) .................................................................................

Brake Assembly (LH) .................................................................................

Wheel Cylinder ......................................................................................

Body ..................................................................................................

Piston ................................................................................................

Cup ....................................................................................................

Spring ................................................................................................

Boot ...................................................................................................

Bleeder Screw ...................................................................................

Cap ....................................................................................................

Cover .....................................................................................................

Parking Brake Cable (LH) ......................................................................

Parking Brake Cable (RH) .....................................................................

Backplate (RH) ......................................................................................

Backplate (LH) .......................................................................................

Parking Brake Lever (RH) ......................................................................

Parking Brake Lever (LH) ......................................................................

Spring ....................................................................................................

Bracket (RH) ..........................................................................................

Strut (LH) ...............................................................................................

Washer ..................................................................................................

Retainer .................................................................................................

Nut .........................................................................................................

Kit-Brake Shoe (RH) ..............................................................................

Kit-Brake Shoe (LH) ...............................................................................

Kit-Hold Down ........................................................................................

Snap Ring ..............................................................................................

Adjuster Assembly (RH) (RH) ................................................................

Adjuster (LH) ..........................................................................................

Cable Assy .............................................................................................

Kit-Sheave .............................................................................................

Sheave ..............................................................................................

Washer ..............................................................................................

Pin ..........................................................................................................

Wear Plate .............................................................................................

Kit-Spring ...............................................................................................

Lever (RH) .............................................................................................

Lever (LH) ..............................................................................................

Spring ....................................................................................................

Bolt .........................................................................................................

1 ..

1 1 2 2 1 2 1 1 1 ..

1 1 ..

1 ..

1 1 ..

1 1 1 1 ..

1 1 1 ..

1 1 1 1 1 1 2 1 ..

1 2

..

1 1 1 2 2 1 2 1 1 1 1 .. ..

1 ..

1 1 ..

1 1 1 1 ..

1 1 1 ..

1 1 1 1 1 1 1 2 ..

1 1 2

1375048 1375049 2027720 2027721

Parking Brake (LH) .....................................................................................

Kit-Park Brake (RH) ...................................................................................

Kit-Adjuster (LH) .........................................................................................

Kit-Self Adjusting (RH) ...............................................................................

..

1 ..

1

1 ..

1 ..

©2014 HYSTER COMPANY

See Service Manual for service procedures.

5-11

UNIT CODE D210 NORTH AMERICA

05/2014

PARK BRAKE (FIGURE 5-6) LEVER ACTUATED

5-12

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE D210 NORTH AMERICA

05/2014

PARK BRAKE LEVER ACTUATED ITEM 1 1 2 2 3 4 5 6 7 7 8 9 10 11 12 13 14 15 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46

PART NO.

DESCRIPTION

1531210 4014808 1531211 4016002 296168 239503 292681 320157 1462535 4016003 15039 1462909 15200 1354323 292502 1383178 182115 1390302 66359 1340685 1383179 1383192 15200 1375036 1333572 1330998 1330999 1331002 15163 136704 1337017 1340687 15212 1377661 1462389 1498407 220428 16865 53162 197064 292577 1340493 15180 374160 316828 230885 320158 1383180 136749 136687

Handle ................................................................................................................

Handle (Alternate Part) .......................................................................................

Bracket ................................................................................................................

Bracket (Alternate Part) ......................................................................................

Capscrew ............................................................................................................

Nut ......................................................................................................................

Lockwasher .........................................................................................................

Washer ...............................................................................................................

Parking Brake Cable ...........................................................................................

Parking Brake Cable (Alternate Part) .................................................................

Nut ......................................................................................................................

Pin .......................................................................................................................

Cotter Pin ............................................................................................................

Nut (Foldover) .....................................................................................................

Capscrew ............................................................................................................

Spring .................................................................................................................

Pad .....................................................................................................................

Brake Pedal ........................................................................................................

Bushing ..........................................................................................................

Spring .................................................................................................................

Bracket ................................................................................................................

Parking Brake Lever ...........................................................................................

Cotter Pin .......................................................................................................

Spacer ............................................................................................................

Pin ..................................................................................................................

Spacer ............................................................................................................

Spacer ............................................................................................................

Clamp .............................................................................................................

Lockwasher .........................................................................................................

Capscrew ............................................................................................................

Retainer ..............................................................................................................

Pin .......................................................................................................................

Cotter Pin ............................................................................................................

Bar ......................................................................................................................

Plate ....................................................................................................................

Switch .................................................................................................................

Screw ..................................................................................................................

Nut ......................................................................................................................

Lockwasher .........................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

Tube Assy ...........................................................................................................

Washer ...............................................................................................................

Insulator ..............................................................................................................

Nut ......................................................................................................................

Locknut ...............................................................................................................

Washer ...............................................................................................................

Plate ....................................................................................................................

Screw ..................................................................................................................

Nut ......................................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 2 6 6 4 1 1 1 1 1 2 2 1 1 1 2 1 1 1 1 2 1 1 1 2 1 2 2 2 2 2 1 1 2 2 2 2 1 1 1 1 1 2 2 1 2 1 5-13

UNIT CODE D210 NORTH AMERICA

05/2014

PARK BRAKE LEVER ACTUATED ITEM 47 48 49 50 50 51 52 52 53 53 54 55 55 56 57 58 59

5-14

PART NO.

DESCRIPTION

QTY

296379 320156 1464875 1462463 4016004 1393738 15134 18515 1375024 1375022 15172 1470687 183550 18697 292680 4015874 1477079

Washer ...............................................................................................................

Washer ...............................................................................................................

Spacer ................................................................................................................

Bracket ................................................................................................................

Bracket (Alternate Part) ......................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Washer (ALternate Part) .....................................................................................

Parking Brake Cable (RH) (FFigure 5-4)...........................................................

Parking Brake Cable (LH) (FFigure 5-4)............................................................

Washer ...............................................................................................................

Clamp .................................................................................................................

Clamp (Alternate Part) ........................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Spring Washer ....................................................................................................

Capscrew ............................................................................................................

See Service Manual for service procedures.

1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1

©2014 HYSTER COMPANY

05/2014

UNIT CODE D210 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY

See Service Manual for service procedures.

5-15

UNIT CODE D210 NORTH AMERICA

05/2014

PARK BRAKE LINKAGE (FIGURE 5-7) SEAT ACTUATED (→ S/N D210V01506C)

5-16

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE D210 NORTH AMERICA

05/2014

PARK BRAKE LINKAGE SEAT ACTUATED (→ S/N D210V01506C) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

PART NO.

DESCRIPTION

2063917 320154 2065849 292678 1463912 1498063 1498965 296010 292681 1495956 296226 1495980 1499243 1499327 15086 1340147 1318690 1351689 1495967 1566614 1510876 292683 246001

Controller ............................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Spacer ................................................................................................................

Brake Assembly (FFigure 5-11).........................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Bracket ................................................................................................................

Capscrew ............................................................................................................

Solenoid ..............................................................................................................

Pin .......................................................................................................................

Clevis ..................................................................................................................

Nut ......................................................................................................................

Spring .................................................................................................................

Pin .......................................................................................................................

Locking Cotter Pin ..............................................................................................

Brake Drum .........................................................................................................

Spacer ................................................................................................................

Washer ...............................................................................................................

Lockwasher .........................................................................................................

Capscrew ............................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 4 2 2 2 1 1 8 4 1 2 1 1 1 1 1 1 2 1 1 1 1 1

5-17

UNIT CODE D210 NORTH AMERICA

05/2014

PARK BRAKE LINKAGE (FIGURE 5-8) SEAT ACTUATED (S/N D210V01507C ↔ 1/2007)

5-18

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE D210 NORTH AMERICA

05/2014

PARK BRAKE LINKAGE SEAT ACTUATED (S/N D210V01507C ↔ 1/2007) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 15 15 15 16 17 18 19 20 21 21 22 22 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44

PART NO.

DESCRIPTION

296167 1568341 15029 320157 239503 1364272 136692 220466 1581747 1572601 316836 19923 197066 1572664 2063917 1330410 1330427 1330437 1568346 2065849 320154 292678 1463912 16540 16483 .....

222358 14489 1568336 320158 136749 239503 1568332 325599 15055 1568334 1566614 1498965 292681 296010 1495967 1510876 292683 246001 1194258 1351689 1568343 15086 296226 1568333

Capscrew ............................................................................................................

Bracket ................................................................................................................

Nut ......................................................................................................................

Washer ...............................................................................................................

Nut ......................................................................................................................

Capscrew ............................................................................................................

Nut ......................................................................................................................

Screw ..................................................................................................................

Disk Spring .........................................................................................................

Handle ................................................................................................................

Nut ......................................................................................................................

Roll Pin ...............................................................................................................

Washer ...............................................................................................................

Wire Stop ............................................................................................................

Controller ............................................................................................................

Connector .......................................................................................................

Connector (Secondary Lock) ..........................................................................

Terminal (Pin) .................................................................................................

Cable (Brake) ......................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Connector ...........................................................................................................

O-Ring ............................................................................................................

Guide (Pipe) ........................................................................................................

Sleeve ............................................................................................................

Sleeve ............................................................................................................

Link .....................................................................................................................

Washer ...............................................................................................................

Screw ..................................................................................................................

Nut ......................................................................................................................

Spring .................................................................................................................

Cup .....................................................................................................................

Nut ......................................................................................................................

Stud ....................................................................................................................

Spacer ................................................................................................................

Brake Assembly (FFigure 5-11).........................................................................

Lockwasher .........................................................................................................

Capscrew ............................................................................................................

Brake Drum .........................................................................................................

Washer ...............................................................................................................

Lockwasher .........................................................................................................

Capscrew ............................................................................................................

Pin (Rod End) .....................................................................................................

Locking Cotter Pin ..............................................................................................

Clevis ..................................................................................................................

Nut ......................................................................................................................

Capscrew ............................................................................................................

Bracket ................................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

2 1 1 2 2 2 2 1 2 1 1 5 1 1 1 1 1 3 1 2 4 2 2 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 4 8 1 1 1 1 4 6 1 1 2 1 5-19

UNIT CODE D210 NORTH AMERICA

05/2014

PARK BRAKE LINKAGE SEAT ACTUATED (S/N D210V01507C ↔ 1/2007) ITEM 45 46 47 48 49 50 51

5-20

PART NO.

DESCRIPTION

QTY

1637806 296146 1498408 1378435 1568344 320152 1568342

Nut ......................................................................................................................

Capscrew ............................................................................................................

Switch .................................................................................................................

Pin .......................................................................................................................

Solenoid (FFigure 5-12).....................................................................................

Washer ...............................................................................................................

Bracket ................................................................................................................

See Service Manual for service procedures.

4 4 1 2 1 4 1

©2014 HYSTER COMPANY

05/2014

UNIT CODE D210 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY

See Service Manual for service procedures.

5-21

UNIT CODE D210 NORTH AMERICA

05/2014

PARK BRAKE LINKAGE (FIGURE 5-9) SEAT ACTUATED (1/2007 →)

5-22

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE D210 NORTH AMERICA

05/2014

PARK BRAKE LINKAGE SEAT ACTUATED (1/2007 →) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 13 13 14 15 16 17 18 19 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43

PART NO.

DESCRIPTION

296167 1568341 15029 320157 239503 1364272 136692 1581747 1622569 316836 19923 1572664 2063917 1330410 1330427 1568346 2086421 320154 292678 1463912 16540 16483 1568335 1568336 320158 136749 239503 1568332 325599 15055 1568334 1566614 1498965 292681 296010 1495967 300932 292683 246001 1318690 1351689 1568343 15086 296226 1568333 1568344

Capscrew ............................................................................................................

Bracket ................................................................................................................

Nut ......................................................................................................................

Washer ...............................................................................................................

Nut ......................................................................................................................

Capscrew ............................................................................................................

Nut ......................................................................................................................

Disk Spring .........................................................................................................

Handle ................................................................................................................

Nut ......................................................................................................................

Roll Pin ...............................................................................................................

Wire Stop ............................................................................................................

Controller ............................................................................................................

Connector .......................................................................................................

Connector (Secondary Lock) ..........................................................................

Cable (Brake) ......................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Connector ...........................................................................................................

O-Ring ............................................................................................................

Guide ..................................................................................................................

Link .....................................................................................................................

Washer ...............................................................................................................

Screw ..................................................................................................................

Nut ......................................................................................................................

Spring .................................................................................................................

Cup .....................................................................................................................

Nut ......................................................................................................................

Stud ....................................................................................................................

Spacer ................................................................................................................

Brake Assembly ..................................................................................................

Lockwasher .........................................................................................................

Capscrew ............................................................................................................

Brake Drum .........................................................................................................

Washer ...............................................................................................................

Lockwasher .........................................................................................................

Capscrew ............................................................................................................

Pin .......................................................................................................................

Locking Cotter Pin ..............................................................................................

Clevis ..................................................................................................................

Nut ......................................................................................................................

Capscrew ............................................................................................................

Bracket ................................................................................................................

Solenoid (FFigure 5-10).....................................................................................

2 1 1 2 2 2 2 2 1 1 5 1 1 1 1 1 2 4 2 2 1 1 1 1 1 1 1 1 1 2 1 1 1 6 4 1 1 1 1 1 3 1 1 2 1 1

a 1584806

Kit-Repair Parking Brake (Manual Brake Release) ............................................

1

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

5-23

UNIT CODE D210 NORTH AMERICA

05/2014

FOOTNOTES: a

Not Illustrated

5-24

See Service Manual for service procedures.

©2014 HYSTER COMPANY

05/2014

UNIT CODE D210 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY

See Service Manual for service procedures.

5-25

UNIT CODE D210 NORTH AMERICA

05/2014

PARK BRAKE SOLENOID AND ATTACHING PARTS (FIGURE 5-10) SEAT ACTUATED (1/2007 →)

5-26

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE D210 NORTH AMERICA

05/2014

PARK BRAKE SOLENOID AND ATTACHING PARTS SEAT ACTUATED (1/2007 →) ITEM 1 2 3 4 5 6 7 8 9 10 11 12

PART NO. 1568344 1499243 1652134 1628739 1659462 1476421 292680 292500 320154 292678 2086421 1351689 a 1486566 a 1659545

DESCRIPTION

QTY

Solenoid ..............................................................................................................

Pin .......................................................................................................................

Bracket ................................................................................................................

Switch .................................................................................................................

Plate (Tapped) ....................................................................................................

Washer ...............................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Lockwasher .........................................................................................................

Capscrew ............................................................................................................

Locking Cotter Pin ..............................................................................................

Clamp .................................................................................................................

Wire Harness ......................................................................................................

1 1 1 1 1 2 2 2 2 2 2 1 1 1

FOOTNOTES: a

Not Illustrated

©2014 HYSTER COMPANY

See Service Manual for service procedures.

5-27

UNIT CODE D210 NORTH AMERICA

05/2014

PARK BRAKE (FIGURE 5-11) SEAT ACTUATED

5-28

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE D210 NORTH AMERICA

05/2014

PARK BRAKE SEAT ACTUATED ITEM 1 2 3 4 5

PART NO.

DESCRIPTION

1498965 1547471 1327196 1547472 1547469 1547470

Brake Assembly ..................................................................................................

Lever ..............................................................................................................

Brake Shoe .....................................................................................................

Return Spring .................................................................................................

Backplate ........................................................................................................

Retaining Ring ................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 2 2 1 1

5-29

UNIT CODE D210 NORTH AMERICA

05/2014

PARK BRAKE SOLENOID (FIGURE 5-12) SEAT ACTUATED (→ 1/2007)

5-30

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE D210 NORTH AMERICA

05/2014

PARK BRAKE SOLENOID SEAT ACTUATED (→ 1/2007) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13

PART NO.

DESCRIPTION

1568344 1568342 1568335 1378435 1351689 1568346 136749 320158 239503 1566614 15055 1637806 2074859

Solenoid ..............................................................................................................

Bracket ................................................................................................................

Guide ..................................................................................................................

Pin .......................................................................................................................

Locking Cotter Pin ..............................................................................................

Cable (Brake) ......................................................................................................

Screw ..................................................................................................................

Washer ...............................................................................................................

Nut ......................................................................................................................

Spacer ................................................................................................................

Nut ......................................................................................................................

Nut ......................................................................................................................

Nut ......................................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 2 3 1 1 1 3 1 2 1 1

5-31

UNIT CODE D210 NORTH AMERICA

05/2014

ACCELERATOR ASSEMBLY (FIGURE 5-13)

5-32

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE D210 NORTH AMERICA

05/2014

ACCELERATOR ASSEMBLY ITEM 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

PART NO.

DESCRIPTION

1340988 1377414 1340983 1340985 292521 320159 388049 292682 136692 176640 1364281 251099 1335110 220312 197066 15163 325799 15039 296166 292681 320157 239503 1340984 1354990 915474 1340989 214364 114312 287860

Accelerator Pedal (Monotrol) (FFigure 5-14).....................................................

Monotrol Pedal (Forward and Reverse) (FFigure 5-14)....................................

Bracket ................................................................................................................

Tube Assy ...........................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

©2014 HYSTER COMPANY

QTY 1 1 1 1 1 2

Lockwasher .........................................................................................................

3 Nut ......................................................................................................................

3 Bolt ......................................................................................................................

2 Stop ....................................................................................................................

2 Loctite ................................................................................................................. AR Switch .................................................................................................................

1 Screw ..................................................................................................................

4 Washer ...............................................................................................................

4 Lockwasher .........................................................................................................

4 Terminal ..............................................................................................................

1 Nut ......................................................................................................................

4 Capscrew ............................................................................................................

2 Lockwasher .........................................................................................................

5 Washer ...............................................................................................................

3 Nut ......................................................................................................................

6 Plate ....................................................................................................................

1 Sensor ................................................................................................................

1 Insulator ..............................................................................................................

1 Spring .................................................................................................................

1 Capscrew ............................................................................................................

1 Strap Clamp ........................................................................................................

1 Capscrew ............................................................................................................

2

See Service Manual for service procedures.

5-33

UNIT CODE D210 NORTH AMERICA

05/2014

ACCELERATOR PEDAL (FIGURE 5-14)

5-34

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE D210 NORTH AMERICA

05/2014

ACCELERATOR PEDAL KEY: A: Monotrol Pedal B: Forward/Reverse ITEM

1 1 2 3 4 4 5 5 5 6 7 8 9 10 11 12 13

QTY A B

PART NO.

DESCRIPTION

1340988 1377414 1340975 1340976 368618 310436 1340470 352885 1475250 1468471 1475249 325699 53162 16865 16708 362036 15931 114312 220428

Accelerator Pedal .......................................................................................

Monotrol Pedal ...........................................................................................

Pedal ......................................................................................................

Pedal ......................................................................................................

Bushing ..................................................................................................

Pin ..........................................................................................................

Pad ........................................................................................................

Rubber Pad ............................................................................................

Switch ....................................................................................................

Switch (Forward) ...............................................................................

Switch (Reverse) ...............................................................................

Spring ....................................................................................................

Lockwasher ............................................................................................

Nut .........................................................................................................

Screw .....................................................................................................

Washer ..................................................................................................

Lockwasher ............................................................................................

Strap Clamp ...........................................................................................

Screw .....................................................................................................

©2014 HYSTER COMPANY

See Service Manual for service procedures.

..

1 1 ..

2 1 1 ..

1 1 1 2 4 4 4 2 4 3 4

1 .. ..

1 2 1 ..

1 .. .. .. .. .. .. .. .. .. .. ..

5-35

UNIT CODE D210 NORTH AMERICA

05/2014

WIRE HARNESS (FIGURE 5-15) BRAKE SWITCH

5-36

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE D210 NORTH AMERICA

05/2014

WIRE HARNESS BRAKE SWITCH ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

PART NO.

DESCRIPTION

2067821 370730 346330 181045 134810 1352565 236901 148648 175944 222523 303294 1330422 1330428 1330439 1330438 1330412 1330417 1330437

Wire Harness (Brake Switch) ..............................................................................

Terminal .........................................................................................................

Connector Body ..............................................................................................

Connector Body ..............................................................................................

Terminal .........................................................................................................

Terminal .........................................................................................................

Terminal .........................................................................................................

Terminal .........................................................................................................

Heat Shrink .....................................................................................................

Heat Shrink .....................................................................................................

Rectifier ..........................................................................................................

Connector .......................................................................................................

Connector (Socket Terminal) .........................................................................

Plug ................................................................................................................

Terminal (Socket) ...........................................................................................

Connector .......................................................................................................

Connector .......................................................................................................

Terminal (Pin) .................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 2 1 2 2 1 2 1 1 2 2 1 1 2 5 1 1 5

5-37

UNIT CODE D210 NORTH AMERICA

05/2014

NOTES

5-38

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE D210 NORTH AMERICA

05/2014

6

HYDRAULIC SYSTEM

05/2014

UNIT CODE D210 NORTH AMERICA

SECTION 6 HYDRAULIC SYSTEM DESCRIPTION

PAGE

HYDRAULIC CONTROL HAND LEVERS FOUR FUNCTION - WITHOUT LOCK ........................................................................................................

HYDRAULIC CONTROL VALVE FOUR FUNCTION - MANUAL HYDRAULICS ............................................................................................

HYDRAULIC CONTROL VALVE ATTACHING PARTS SHEET 1 OF 2 ............................................................................................................................................

SHEET 2 OF 2 ............................................................................................................................................

HYDRAULIC PUMP 19 CC ..........................................................................................................................................................

HYDRAULIC PUMP AND MOTOR MOUNTING .............................................................................................

HYDRAULIC PUMP MOTOR ..........................................................................................................................

HYDRAULIC SYSTEM WITHOUT WIRE GUIDANCE .....................................................................................................................

HYDRAULIC TANK .........................................................................................................................................

©2014 HYSTER COMPANY

See Service Manual for service procedures.

6-4 6-12 6-6 6-10 6-16 6-20 6-18 6-2 6-22

6-1

UNIT CODE D210 NORTH AMERICA

05/2014

HYDRAULIC SYSTEM (FIGURE 6-1) WITHOUT WIRE GUIDANCE

6-2

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE D210 NORTH AMERICA

05/2014

HYDRAULIC SYSTEM WITHOUT WIRE GUIDANCE ITEM 1 2 3 4 5 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 26 27 27 28 29 30 31 31 32 33 34 34 35 35 36

PART NO. 127045 85550 190757 61056 222584 1321928 1343827 15866 160266 388049 292682 136985 1340659 1340905 1337159 320158 136749 1340904 292681 239503 17321 1340900 1340901 1359620 1361142 214364 1340637 af 240565 bcdef 188700 af 238037 bcdef 188701 1380746 1340697 1340698 16745 16484 1340673 16693 206150 16484 16542 16485 1343452

DESCRIPTION

QTY

Clamp (Hose) ......................................................................................................

Hose (Suction) ....................................................................................................

Clamp (Split Half) ................................................................................................

O-Ring ................................................................................................................

Fitting ..................................................................................................................

Fitting (Optional) .................................................................................................

Pump (19 cc) (FFigure 6-6)...............................................................................

O-Ring ................................................................................................................

Clamp (Split Half) ................................................................................................

6 1 2 1 1 1 1 1 2

Lockwasher .........................................................................................................

Capscrew ............................................................................................................

Hose Assy ...........................................................................................................

Hose ...................................................................................................................

Hydraulic Filter ....................................................................................................

Washer ...............................................................................................................

Screw ..................................................................................................................

Hose ...................................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Fitting ..................................................................................................................

Tube Assy (Third Function) ................................................................................

Tube Assy (Third Function) ................................................................................

Clamp .................................................................................................................

Plate (Third Function) .........................................................................................

Capscrew ............................................................................................................

Hose Assy ...........................................................................................................

Hose Assy ...........................................................................................................

Hose Assy ...........................................................................................................

Hose Assy ...........................................................................................................

Hose Assy ...........................................................................................................

Plate (Fourth Function) .......................................................................................

Tube Assy (Fourth Function) ..............................................................................

Tube Assy (Fourth Function) ..............................................................................

Fitting ..................................................................................................................

O-Ring ............................................................................................................

Relief Valve (Main Hydraulic Control Valve) .......................................................

Nut ......................................................................................................................

Fitting ..................................................................................................................

O-Ring ............................................................................................................

Connector ...........................................................................................................

O-Ring ............................................................................................................

Fitting ..................................................................................................................

8 8 1 1 1 2 1 1 2 2 4 1 1 4 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1

FOOTNOTES: a b c

A576-4331 A576-4788 A576-5702

©2014 HYSTER COMPANY

d e f

A576-6515 A576-7430 Refer to Table

See Service Manual for service procedures.

6-3

UNIT CODE D210 NORTH AMERICA

05/2014

HYDRAULIC CONTROL HAND LEVERS (FIGURE 6-2) FOUR FUNCTION — WITHOUT LOCK

6-4

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE D210 NORTH AMERICA

05/2014

HYDRAULIC CONTROL HAND LEVERS FOUR FUNCTION – WITHOUT LOCK ITEM 1 2 3 4 4 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 38 39

PART NO.

DESCRIPTION

1362184 1339636 15135 1516801 1516799 1516800 1503379 296158 292680 1340655 1340364 175861 1340422 19979 292501 320156 1450092 292680 136687 1340366 292500 1340654 313805 1503378 1340653 1340652 313805 292680 320157 287816 1509882 1362181 1468409 1609622 1340702 136692 388049 292682 1468404 292501 320159 15222 1351689 1340503

Plate Wldmt ........................................................................................................

1 Boot ....................................................................................................................

1 Washer ...............................................................................................................

2 Shim (0.010 in.) .................................................................................................. AR Shim (0.031 Inch) ............................................................................................... AR Shim (0.060 in.) .................................................................................................. AR Spacer ................................................................................................................

1 Capscrew ............................................................................................................

2 Washer ...............................................................................................................

2 Lever (Hoist) .......................................................................................................

1 Lever ...................................................................................................................

1 Spring .................................................................................................................

1 Crank ..................................................................................................................

1 Roll Pin ...............................................................................................................

1 Capscrew ............................................................................................................

2 Washer ...............................................................................................................

4 Bracket (Non-Locking) ........................................................................................

1 Washer ...............................................................................................................

2 Nut ......................................................................................................................

2 Crank ..................................................................................................................

3 Capscrew ............................................................................................................

6 Lever (Side-Shift) ................................................................................................

1 Nut ......................................................................................................................

6 Spacer ................................................................................................................

1 Lever (Traverse) .................................................................................................

1 Lever (Rotate) .....................................................................................................

1 Nut ......................................................................................................................

1 Washer ...............................................................................................................

1 Washer ...............................................................................................................

2 Capscrew ............................................................................................................

1 Pin .......................................................................................................................

1 Spacer ................................................................................................................

2

©2014 HYSTER COMPANY

QTY

Bracket ................................................................................................................

Pin .......................................................................................................................

Nut ......................................................................................................................

1 6 2

Lockwasher .........................................................................................................

Pin .......................................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Cotter Pin ............................................................................................................

Locking Cotter Pin (Optional) ..............................................................................

Link .....................................................................................................................

2 1 2 10 6 6 2

See Service Manual for service procedures.

6-5

UNIT CODE D210 NORTH AMERICA

05/2014

HYDRAULIC CONTROL VALVE ATTACHING PARTS (FIGURE 6-3) SHEET 1 OF 2

6-6

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE D210 NORTH AMERICA

05/2014

HYDRAULIC CONTROL VALVE ATTACHING PARTS SHEET 1 OF 2 ITEM 1 2 3 4 5 6 7 8 8 9 10 11 12 13 14 15 15 16 16 17 18 18 19 20 20 21 21 22 22 23 24 25 26 27 28 29 30 31 32 33 34 35 35 36 37 38 39 40 41 42

PART NO. 1362273 1362279 220003 220000 136681 292681 320157 a 1468406 b 1468398 176640 1362277 197068 15915 15054 1340673 222492 16483 16542 16485 239503 206150 16484 1343452 16745 16484 16541 16484 16559 16484 15200 1340703 15172 1340869 18419 16865 2046035 374160 1362274 221341 220436 197064 a 1340745 b 1340504 18460 1356113 1364272 2026802 296167 2036180 296174

©2014 HYSTER COMPANY

DESCRIPTION

QTY

Cam ....................................................................................................................

Pad .....................................................................................................................

Bolt ......................................................................................................................

Bolt ......................................................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Washer ...............................................................................................................

Plate Wldmt ........................................................................................................

Plate Wldmt ........................................................................................................

Bolt ......................................................................................................................

Strap ...................................................................................................................

Washer ...............................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Relief Valve (Main Hydraulic Control Valve) .......................................................

Fitting ..................................................................................................................

O-Ring ............................................................................................................

Connector ...........................................................................................................

O-Ring ............................................................................................................

Nut ......................................................................................................................

Fitting ..................................................................................................................

O-Ring ............................................................................................................

Fitting ..................................................................................................................

Fitting ..................................................................................................................

O-Ring ............................................................................................................

Fitting ..................................................................................................................

O-Ring ............................................................................................................

Fitting ..................................................................................................................

O-Ring ............................................................................................................

Cotter Pin ............................................................................................................

Pin .......................................................................................................................

Washer ...............................................................................................................

Clamp .................................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Switch .................................................................................................................

Insulator ..............................................................................................................

Guide ..................................................................................................................

Locknut ...............................................................................................................

Screw ..................................................................................................................

Washer ...............................................................................................................

Link .....................................................................................................................

Link .....................................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

Strip Seal ............................................................................................................

Capscrew ............................................................................................................

Plate ....................................................................................................................

Capscrew ............................................................................................................

See Service Manual for service procedures.

4 1 4 6 1 3 3 1 1 2 2 1 10 10 1 1 1 1 1 2 1 1 1 2 1 2 1 2 1 4 4 4 1 8 8 6 4 4 8 12 8 4 4 8 2 2 2 2 2 2 6-7

UNIT CODE D210 NORTH AMERICA

05/2014

HYDRAULIC CONTROL VALVE ATTACHING PARTS SHEET 1 OF 2 ITEM 43 44 45 46 47 48 49

PART NO.

DESCRIPTION

QTY

324972 388049 292682 136692 1388309 292681 239503 317594

Bracket ................................................................................................................

2

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Strip Seal ............................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Motor Mount ........................................................................................................

4 4 2 2 2 2

FOOTNOTES: a

6-8

With Raised Battery

b

Without Raised Battery

See Service Manual for service procedures.

©2014 HYSTER COMPANY

05/2014

UNIT CODE D210 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY

See Service Manual for service procedures.

6-9

UNIT CODE D210 NORTH AMERICA

05/2014

HYDRAULIC CONTROL VALVE ATTACHING PARTS (FIGURE 6-4) SHEET 2 OF 2

6-10

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE D210 NORTH AMERICA

05/2014

HYDRAULIC CONTROL VALVE ATTACHING PARTS SHEET 2 OF 2 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

PART NO. a 1340673 1340869 1362279 1362277 220000 197068 15915 15054 b 132401 b 1641884 1641881 1660759 176640 292681 320157 239503 292500 136687 136681

DESCRIPTION

QTY

Relief Valve (Main Hydraulic Control Valve) (Four Function) (FFigure 6-5)......

Clamp .............................................................................................................

Pad .................................................................................................................

Strap ...............................................................................................................

Bolt .................................................................................................................

Washer ...........................................................................................................

Lockwasher ....................................................................................................

Nut ..................................................................................................................

Locknut ...........................................................................................................

Washer ...........................................................................................................

Rod (Solenoid) ...............................................................................................

Bracket (Solenoid) ..........................................................................................

Bolt .................................................................................................................

Lockwasher ....................................................................................................

Washer ...........................................................................................................

Nut ..................................................................................................................

Capscrew .......................................................................................................

Nut ..................................................................................................................

Capscrew .......................................................................................................

1 1 1 2 2 2 2 2 1 1 1 2 2 3 3 2 4 4 1

FOOTNOTES: a

Not Illustrated

©2014 HYSTER COMPANY

b

Operator Presence System

See Service Manual for service procedures.

6-11

UNIT CODE D210 NORTH AMERICA

05/2014

HYDRAULIC CONTROL VALVE (FIGURE 6-5) FOUR FUNCTION — MANUAL HYDRAULICS

6-12

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE D210 NORTH AMERICA

05/2014

HYDRAULIC CONTROL VALVE FOUR FUNCTION – MANUAL HYDRAULICS ITEM 1 2 3 4 5 5 6 7 8 8 9 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46

PART NO.

DESCRIPTION

1340673 15055 1374148 188534 1461719 378424 1309419 353883 57664 14591 16481 188486 16485 199524 16484 1583835 1374135 1357361 205122 205121 .....

16706 57664 205120 205123 188516 385855 188518 188519 12949 1374136 1357361 205121 .....

16706 205122 57664 205120 205123 320289 385855 352055 341462 16480 320291 188519 12949 1374145 1357361 205121

Relief Valve (Main Hydraulic Control Valve) .......................................................

Nut ..................................................................................................................

Tie Rod ...........................................................................................................

Nut ..................................................................................................................

Tie Rod ...........................................................................................................

Relief Valve ....................................................................................................

Kit-Seal .......................................................................................................

Valve Section .................................................................................................

O-Ring ........................................................................................................

Plug ................................................................................................................

O-Ring ........................................................................................................

Plug ................................................................................................................

O-Ring ............................................................................................................

Plug ................................................................................................................

O-Ring ............................................................................................................

Relief Valve ....................................................................................................

Valve Section (Lift) .........................................................................................

O-Ring ........................................................................................................

Wiper ..........................................................................................................

Plate ...........................................................................................................

Spool ..........................................................................................................

Screw .........................................................................................................

O-Ring ........................................................................................................

Poppet ........................................................................................................

Spring .........................................................................................................

Spring Seat ................................................................................................

Spring .........................................................................................................

Spool End ...................................................................................................

Cap .............................................................................................................

Capscrew ...................................................................................................

Valve Section (Tilt) .........................................................................................

O-Ring ........................................................................................................

Plate ...........................................................................................................

Spool ..........................................................................................................

Screw .........................................................................................................

Wiper ..........................................................................................................

O-Ring ........................................................................................................

Poppet ........................................................................................................

Spring .........................................................................................................

Spring Seat ................................................................................................

Spring .........................................................................................................

Piston .........................................................................................................

Spring .........................................................................................................

O-Ring ........................................................................................................

Spool End ...................................................................................................

Cap .............................................................................................................

Capscrew ...................................................................................................

Valve Section .................................................................................................

O-Ring ........................................................................................................

Plate ...........................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 4 2 2 1 2 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 2 1 1 1 2 1 1 1 2 1 2 2 1 2 2 1 1 1 2 1 1 1 1 1 1 2 1 2 2 6-13

UNIT CODE D210 NORTH AMERICA

05/2014

HYDRAULIC CONTROL VALVE FOUR FUNCTION – MANUAL HYDRAULICS ITEM 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 67 68 69 70 71 72

6-14

PART NO.

DESCRIPTION

QTY

.....

16706 205122 57664 205120 205123 188516 385855 188518 188519 12949 1374138 1357361 205121 .....

16706 205122 15483 1309422 1309420 1669381 1309875 188516 385855 188518 188519 12949

Spool ..........................................................................................................

Screw .........................................................................................................

Wiper ..........................................................................................................

O-Ring ........................................................................................................

Poppet ........................................................................................................

Spring .........................................................................................................

Spring Seat ................................................................................................

Spring .........................................................................................................

Spool End ...................................................................................................

Cap .............................................................................................................

Capscrew ...................................................................................................

Valve Section .................................................................................................

O-Ring ........................................................................................................

Plate ...........................................................................................................

Spool ..........................................................................................................

Screw .........................................................................................................

Wiper ..........................................................................................................

Fitting .........................................................................................................

Spring .........................................................................................................

Poppet ........................................................................................................

Plug ............................................................................................................

O-Ring ........................................................................................................

Spring Seat ................................................................................................

Spring .........................................................................................................

Spool End ...................................................................................................

Cap .............................................................................................................

Capscrew ...................................................................................................

1 2 2 1 1 1 2 1 1 1 2 1 2 2 1 2 2 1 1 1 1 1 2 1 1 1 2

1374147

Kit-Tie Rod ..........................................................................................................

1

See Service Manual for service procedures.

©2014 HYSTER COMPANY

05/2014

UNIT CODE D210 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY

See Service Manual for service procedures.

6-15

UNIT CODE D210 NORTH AMERICA

05/2014

HYDRAULIC PUMP (FIGURE 6-6) 19 CC

6-16

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE D210 NORTH AMERICA

05/2014

HYDRAULIC PUMP 19 CC ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13

PART NO.

DESCRIPTION

QTY

1343827 ..... .....

1377253 2309481 ..... ..... .....

1376425 1377254 ..... ..... ..... ..... a 1510058

Pump ..................................................................................................................

Retaining Ring ................................................................................................

Seal ................................................................................................................

Flange ............................................................................................................

Dowel .............................................................................................................

Seal ................................................................................................................

Back-Up Ring .................................................................................................

O-Ring ............................................................................................................

End Cover ......................................................................................................

Bolt .................................................................................................................

Housing ..........................................................................................................

Idler Gear .......................................................................................................

Drive Gear ......................................................................................................

Bearing Block .................................................................................................

Key .................................................................................................................

1 1 2 1 4 2 2 2 1 4 1 1 1 2 1

1376427 1371746

Kit-Flange ...........................................................................................................

Kit-Seal ...............................................................................................................

1 1

FOOTNOTES: a

Not Illustrated

©2014 HYSTER COMPANY

See Service Manual for service procedures.

6-17

UNIT CODE D210 NORTH AMERICA

05/2014

HYDRAULIC PUMP MOTOR (FIGURE 6-7)

6-18

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE D210 NORTH AMERICA

05/2014

HYDRAULIC PUMP MOTOR ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

PART NO.

DESCRIPTION

2063339 1555901 1555902 1555876 1555877 1555903 1555904 1555905 1555906 7882 1555907 1555908 1555880 1555881 1555909 296395 .....

293613 292678 292681 1555910 1555911 1555912 292669 292670 296012 ..... .....

1555891 .....

1555892 1555893 1555894 1555888 1555886 1555887

Pump Motor ........................................................................................................

1 Retaining Ring ................................................................................................

1 Spring .............................................................................................................

1 Pin ..................................................................................................................

2 Seal ................................................................................................................

2 O-Ring ............................................................................................................

1 Rotor ...............................................................................................................

1 Air Guide ........................................................................................................

1 Air Guide ........................................................................................................

1 Woodruff Key ..................................................................................................

1 Ball Bearing ....................................................................................................

1 Bearing with Sensor (Encoder) ......................................................................

1 Connector .......................................................................................................

1 Nut ..................................................................................................................

8 O-Ring ............................................................................................................

1 Washer ...........................................................................................................

3 Nameplate ......................................................................................................

1 Capscrew .......................................................................................................

3 Lockwasher ....................................................................................................

8 Lockwasher ....................................................................................................

8 End Head .......................................................................................................

1 End Head .......................................................................................................

1 Housing ..........................................................................................................

1 Capscrew .......................................................................................................

6 Capscrew .......................................................................................................

2 Capscrew .......................................................................................................

8 Terminal Block ................................................................................................

3 Cover ..............................................................................................................

3 Nut ..................................................................................................................

3 Terminal Flag .................................................................................................

3 Rubber Mount .................................................................................................

1 Bracket ...........................................................................................................

1 Bracket ...........................................................................................................

1 Tube ............................................................................................................... AR Strap Clamp ................................................................................................... AR Sleeve (Not Illustrated) ................................................................................... AR

1648202

Kit-Terminal ........................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1

6-19

UNIT CODE D210 NORTH AMERICA

05/2014

HYDRAULIC PUMP AND MOTOR MOUNTING (FIGURE 6-8)

6-20

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE D210 NORTH AMERICA

05/2014

HYDRAULIC PUMP AND MOTOR MOUNTING ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 18 19 20 21 22 23 24

PART NO. 373875 15178 325058 136749 176640 1362277 320158 355374 292681 239503 1351150 1518932 176640 320157 355327 316835 2063339 1453260 4002241 1510058 1343827 16828 15156 293613 15134 a 1510058

DESCRIPTION

QTY

Grommet .............................................................................................................

Washer ...............................................................................................................

Rod .....................................................................................................................

Screw ..................................................................................................................

Bolt ......................................................................................................................

Strap ...................................................................................................................

Washer ...............................................................................................................

Clamp .................................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Cable Assy ..........................................................................................................

Bracket Wldmt ....................................................................................................

Bolt ......................................................................................................................

Washer ...............................................................................................................

Bumper ...............................................................................................................

Nut ......................................................................................................................

Pump Motor (FFigure 6-7).................................................................................

Coupling ..............................................................................................................

Coupling (Spider) ...........................................................................................

Key ......................................................................................................................

Pump (FFigure 6-6)...........................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Key ......................................................................................................................

2 2 1 3 1 1 4 2 4 4 1 1 1 2 1 1 1 1 1 2 1 2 2 6 2 1

FOOTNOTES: a

Not Illustrated

©2014 HYSTER COMPANY

See Service Manual for service procedures.

6-21

UNIT CODE D210 NORTH AMERICA

05/2014

HYDRAULIC TANK (FIGURE 6-9)

6-22

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE D210 NORTH AMERICA

05/2014

HYDRAULIC TANK ITEM 1 1 2 3 3 3 3 4 5 6 7 8 9 10 11 12 13 13 14 15 16 17

PART NO.

DESCRIPTION

1475444 1624333 2037318 2037319 218612 2071079 244272 16487 261157 246869 1660080 1364280 296174 1356113 388049 292682 136692 1364709 1302665 78562 166857 1364263 15134

Hydraulic Tank ....................................................................................................

1 Screen ............................................................................................................

1 Adapter ...............................................................................................................

1 Dipstick ...............................................................................................................

1 Cap .................................................................................................................

1 Dipstick ...........................................................................................................

1 Screw .............................................................................................................

1 O-Ring ................................................................................................................

1 Foam Tape ......................................................................................................... AR Plug (Magnetic) ...................................................................................................

1 Plate ....................................................................................................................

1 Strip Seal ............................................................................................................

1 Capscrew ............................................................................................................

2 Washer ...............................................................................................................

2

©2014 HYSTER COMPANY

QTY

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Breather ..............................................................................................................

Breather (Optional) .............................................................................................

Hose ...................................................................................................................

Clamp .................................................................................................................

Clamp .................................................................................................................

Washer ...............................................................................................................

See Service Manual for service procedures.

3 3 1 1 1 2 1 1

6-23

UNIT CODE D210 NORTH AMERICA

05/2014

NOTES

6-24

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE D210 NORTH AMERICA

05/2014

7

MAST-THREE STAGE FULL FREE-LIFT

05/2014

UNIT CODE D210 NORTH AMERICA

SECTION 7 MAST-THREE STAGE FULL FREE-LIFT DESCRIPTION

PAGE

ACTUATOR .....................................................................................................................................................

CHAINS, PINS, AND ANCHORS ....................................................................................................................

CYLINDER INSTALLATION MAIN LIFT AND FREE-LIFT .......................................................................................................................

FORKS HOOK TYPE WITHOUT SIDE-SHIFT - STANDARD TAPER HOOK TYPE (S100-120XM) ......................

PIN TYPE WITH SIDE-SHIFT OR FORK TILT ...........................................................................................

FREE-LIFT CYLINDER ...................................................................................................................................

HEADER HOSES REELS, HOSES, AND ATTACHING PARTS ..............................................................................................

SHEAVES, HOSES, AND ATTACHING PARTS ........................................................................................

LIFT HYDRAULICS .........................................................................................................................................

MAIN CYLINDER ............................................................................................................................................

MAST MOUNTING ..........................................................................................................................................

OUTER, INTERMEDIATE, AND INNER MAST ..............................................................................................

TRAVERSE ATTACHMENT BOOM AND CARRIAGE (→ S/N D210V01518C) .....................................................................................

FRAME WITH SIDE-SHIFT (→ S/N D210V01518C) .................................................................................

FRAME WITHOUT SIDE-SHIFT (→ S/N D210V01518C) .........................................................................

SIDE-SHIFT CYLINDER (→ S/N D210V01518C) ......................................................................................

TRAVERSE CYLINDER (→ S/N D210V01518C) ......................................................................................

TURRET ATTACHMENT ASSEMBLY (S/N D210N01501C →) .........................................................................................................

CARRIAGE (S/N D210N01501C →) ..........................................................................................................

FIXED FRAME (S/N D210N01501C →) ....................................................................................................

HYDRAULIC HOSE ROUTING (S/N D210N01501C →) ...........................................................................

INTERMEDIATE FRAME (S/N D210N01501C →) ....................................................................................

PIVOT CYLINDERS (S/N D210N01501C →) ............................................................................................

PIVOT HEAD (S/N D210N01501C →) .......................................................................................................

PIVOT HYDRAULICS (S/N D210N01501C →) ..........................................................................................

SIDE-SHIFT CYLINDER (S/N D210N01501C →) .....................................................................................

TRAVERSE DRIVE HYDRAULICS (S/N D210N01501C →) .....................................................................

©2014 HYSTER COMPANY

See Service Manual for service procedures.

7-50 7-12 7-4 7-54 7-56 7-10 7-52 7-46 7-6 7-8 7-48 7-2 7-32 7-36 7-40 7-44 7-42 7-14 7-31 7-16 7-20 7-18 7-30 7-26 7-28 7-24 7-22

7-1

UNIT CODE D210 NORTH AMERICA

05/2014

OUTER, INTERMEDIATE, AND INNER MAST (FIGURE 7-1)

7-2

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE D210 NORTH AMERICA

05/2014

OUTER, INTERMEDIATE, AND INNER MAST A576 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number Mast Assy

4775 mm (188.0 in.)

5690 mm (224.0 in.)

6502 mm (256.0 in.)

7417 mm (292.0 in.)

A576 4318

A576 4775

A576 5690

A576 6502

A576 7417

2014310

2014316

2014328

2014340

2014352

1

Outer Mast

2014210

2014216

2014228

2014240

2014252

2

Intermediate Mast

2306815

2805503

2303012

2310091

2304072

3

Inner Mast

2307941

2308681

2309496

2305722

2304755

ITEM 1 2 3 4 5 6 7 8 9 10 11 12

4318 mm (170.0 in.)

PART NO. a. . . . . a. . . . . a. . . . . a. . . . .

2805502 2305888 2303610 2308151 2311054 292513 296420 2305104 2308709

DESCRIPTION

QTY

Mast Assy ...........................................................................................................

Outer Mast ......................................................................................................

Intermediate Mast ...........................................................................................

Inner Mast ......................................................................................................

Wear Plug .......................................................................................................

Snap Ring .......................................................................................................

Load Roller .....................................................................................................

Nut ..................................................................................................................

Setscrew .........................................................................................................

Capscrew .......................................................................................................

Washer ...........................................................................................................

Wear Plate ......................................................................................................

Shim ...............................................................................................................

1 1 1 1 8 8 8 8 8 4 4 4 4

FOOTNOTES: a

Refer to Table

©2014 HYSTER COMPANY

See Service Manual for service procedures.

7-3

UNIT CODE D210 NORTH AMERICA

05/2014

CYLINDER INSTALLATION (FIGURE 7-2) MAIN LIFT AND FREE-LIFT

7-4

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE D210 NORTH AMERICA

05/2014

CYLINDER INSTALLATION MAIN LIFT AND FREE-LIFT ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

PART NO.

DESCRIPTION

..... .....

2306942 2311159 2310075 248212 2308557 2308943 287854 2311241 2305173 15107 2311528 2056818 2056819 287851 2304307 2304346

Free-Lift Cylinder ................................................................................................

Main Lift Cylinder ................................................................................................

Shim ....................................................................................................................

Washer ...............................................................................................................

Back-Up Ring ......................................................................................................

Snap Ring ...........................................................................................................

Cushion ...............................................................................................................

Retainer ..............................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Clamp .................................................................................................................

Locknut ...............................................................................................................

Screw ..................................................................................................................

Plate (RH) ...........................................................................................................

Plate (LH) ............................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Pin .......................................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 2 2 2 2 2 8 2 4 4 1 2 1 1 1 4 4 2

7-5

UNIT CODE D210 NORTH AMERICA

05/2014

LIFT HYDRAULICS (FIGURE 7-3)

7-6

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE D210 NORTH AMERICA

05/2014

LIFT HYDRAULICS A576 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number

4775 mm (188.0 in.)

5690 mm (224.0 in.)

6502 mm (256.0 in.)

7417 mm (292.0 in.)

A576 4318

A576 4775

A576 5690

A576 6502

A576 7417

1

Hose Assy

2304757

2311969

2302060

2307984

2302270

6

Hose Assy

2305680

2303643

2303438

2302640

2304646

ITEM 1 2 3 4 5 6 7 8 9 10 11 11 12 13 14 15 16 17 18 19 19 20 21 22 23 23 24 25 25 26

4318 mm (170.0 in.)

PART NO. a. . . . .

16460 287851 2304307 2310250 a. . . . .

136681 2303674 2302017 1344820 16578 16485 201807 2306840 2805949 128409 16828 15156 15056 222384 16982 .....

2303747 2309259 16543 16486 .....

296398 296225 2805956

DESCRIPTION

QTY

Hose Assy ...........................................................................................................

Fitting ..................................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Bracket ................................................................................................................

Hose Assy ...........................................................................................................

Capscrew ............................................................................................................

Hose Sheave ......................................................................................................

Washer ...............................................................................................................

Snap Ring ...........................................................................................................

Fitting ..................................................................................................................

O-Ring ............................................................................................................

Fitting ..................................................................................................................

Hose Assy ...........................................................................................................

Tube ....................................................................................................................

Clamp .................................................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Fitting ..................................................................................................................

O-Ring ............................................................................................................

Main Lift Cylinder ................................................................................................

Flow Valve ..........................................................................................................

Housing ...............................................................................................................

Connector ...........................................................................................................

O-Ring ............................................................................................................

Free-Lift Cylinder ................................................................................................

Washer ...............................................................................................................

Screw ..................................................................................................................

Hose Guard ........................................................................................................

1 1 4 3 1 1 2 1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 1 1 1 1 1 2 2 1

FOOTNOTES: a

Refer to Table

©2014 HYSTER COMPANY

See Service Manual for service procedures.

7-7

UNIT CODE D210 NORTH AMERICA

05/2014

MAIN CYLINDER (FIGURE 7-4)

7-8

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE D210 NORTH AMERICA

05/2014

MAIN CYLINDER A576 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION 1 2 3 4

4318 mm (170.0 in.)

4775 mm (188.0 in.)

5690 mm (224.0 in.)

6502 mm (256.0 in.)

7417 mm (292.0 in.)

Mast Group Number

A576 4318

A576 4775

A576 5690

A576 6502

A576 7417

Cylinder Group Number

8606669

8606670

8606671

8606672

8606647

Cylinder Assy

2058040

2058041

2058042

2058043

2055997

5

Spacer

2307650

2307650

2307650

2304015

2304015

6

Cylinder Rod

2056048

2058076

2055965

2055969

2055971

14

Tube WldmtCylinder

2056047

2058064

2055978

2055982

2055984

ITEM

ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 15

PART NO.

DESCRIPTION

QTY

a. . . . .

2305540 334156 2304638 59229 a. . . . . a. . . . .

1356751 335012 1356748 257913 190580 297531 187388 a. . . . .

2307856 16485

Cylinder Assy ......................................................................................................

Rod Wiper ......................................................................................................

Rod Seal .........................................................................................................

Gland ..............................................................................................................

O-Ring ............................................................................................................

Spacer ............................................................................................................

Cylinder Rod ...................................................................................................

Wear Ring ......................................................................................................

Back-Up Ring .................................................................................................

Piston Ring .....................................................................................................

Check Valve ...................................................................................................

O-Ring ............................................................................................................

Washer ...........................................................................................................

Snap Ring .......................................................................................................

Tube Wldmt-Cylinder ......................................................................................

Hyd Velocity Fuse ..........................................................................................

O-Ring ........................................................................................................

1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1

2056004

Kit-Seal ...............................................................................................................

1

FOOTNOTES: a

Refer to Table

©2014 HYSTER COMPANY

See Service Manual for service procedures.

7-9

UNIT CODE D210 NORTH AMERICA

05/2014

FREE-LIFT CYLINDER (FIGURE 7-5)

FREE-LIFT CYLINDER A576 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION 1 2 3 4 ITEM

4318 mm (170.0 in.)

4775 mm (188.0 in.)

5690 mm (224.0 in.)

6502 mm (256.0 in.)

7417 mm (292.0 in.)

Mast Group Number

A576 4318

A576 4775

A576 5690

A576 6502

A576 7417

Cylinder Group Number

8603311

8603317

8602828

8602840

8602852

2308278

2311531

2309678

2306801

2311132

Cylinder Assy 1

Tube WldmtCylinder

2308965

2307945

2303421

2310141

2302880

6

Spacer

2302842

2302842

----

----

----

8

Cylinder Rod

2303543

2310818

2307325

2310939

2303541

ITEM 1 2 3 3 4 5 6 7 8 7-10

PART NO. a. . . . . a. . . . .

190887 2309712 16486 2305120 2302806 a. . . . .

2307137 a. . . . .

DESCRIPTION

QTY

Cylinder Assy ......................................................................................................

Tube Wldmt-Cylinder ......................................................................................

Sealing Ring ...................................................................................................

Hyd Velocity Fuse ..........................................................................................

O-Ring ........................................................................................................

Plug ................................................................................................................

Ball Bearing ....................................................................................................

Spacer ............................................................................................................

Wear Ring ......................................................................................................

Cylinder Rod ...................................................................................................

See Service Manual for service procedures.

1 1 1 1 1 2 2 1 1 1

©2014 HYSTER COMPANY

UNIT CODE D210 NORTH AMERICA

05/2014

FREE-LIFT CYLINDER ITEM 9 10 11 12 13 14

PART NO.

DESCRIPTION

QTY

295649 92482 154678 2308612 2046448 199588

Screw .............................................................................................................

O-Ring ............................................................................................................

Back-Up Ring .................................................................................................

Gland ..............................................................................................................

Seal ................................................................................................................

Rod Wiper ......................................................................................................

1 1 1 1 1 1

2303974

Kit-Seal ...............................................................................................................

1

FOOTNOTES: a

Refer to Table

©2014 HYSTER COMPANY

See Service Manual for service procedures.

7-11

UNIT CODE D210 NORTH AMERICA

05/2014

CHAINS, PINS, AND ANCHORS (FIGURE 7-6)

7-12

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE D210 NORTH AMERICA

05/2014

CHAINS, PINS, AND ANCHORS ITEM 1 2 3 4 5 5 5 5 5 6 7 8 9 10 10 10 10 10 11 12 13 14

PART NO. 2305090 1375907 2309976 1374797 bf 2304464 af 2308604 cf 2305926 df 2310542 ef 2310326 15212 2303049 2306269 292600 af 143309 bf 2302509 cf 2306918 df 2307711 ef 2305702 2311584 2302923 2305293 2310612

DESCRIPTION

QTY

Sheave ................................................................................................................

Ball Bearing ........................................................................................................

Retaining Ring ....................................................................................................

Snap Ring ...........................................................................................................

Chain (Main Lift) .................................................................................................

Chain (Main Lift) .................................................................................................

Chain (Main Lift) .................................................................................................

Chain (Main Lift) .................................................................................................

Chain (Main Lift) .................................................................................................

Cotter Pin ............................................................................................................

Pin .......................................................................................................................

Chain Anchor ......................................................................................................

Nut ......................................................................................................................

Chain (Free-Lift) ..................................................................................................

Chain (Free-Lift) ..................................................................................................

Chain (Free-Lift) ..................................................................................................

Chain (Free-Lift) ..................................................................................................

Chain (Free-Lift) ..................................................................................................

Spacer ................................................................................................................

Spacer ................................................................................................................

Shaft ...................................................................................................................

Support ...............................................................................................................

4 4 4 4 2 2 2 2 2 12 8 6 8 2 2 2 2 2 1 1 1 1

FOOTNOTES: a b c

A576-4331 A576-4788 A576-5702

©2014 HYSTER COMPANY

d e f

A576-6515 A576-7430 Refer to Table

See Service Manual for service procedures.

7-13

UNIT CODE D210 NORTH AMERICA

05/2014

TURRET ATTACHMENT (FIGURE 7-7) ASSEMBLY (S/N D210N01501C →)

7-14

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE D210 NORTH AMERICA

05/2014

TURRET ATTACHMENT ASSEMBLY (S/N D210N01501C →) ITEM 1

PART NO.

DESCRIPTION

2806000

Attachment ..........................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1

7-15

UNIT CODE D210 NORTH AMERICA

05/2014

TURRET ATTACHMENT (FIGURE 7-8) FIXED FRAME (S/N D210N01501C →)

7-16

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE D210 NORTH AMERICA

05/2014

TURRET ATTACHMENT FIXED FRAME (S/N D210N01501C →) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 17 17 18 19 20 21 22

PART NO.

DESCRIPTION

2806101 15156 2806114 2806106 16805 2806107 15134 17151 2806104 2806105 2806103 2806102 2303610 12917 16001 66333 814843 192424 192425 18588 15158 244005 244009 244008

Frame .................................................................................................................

1 Lockwasher .........................................................................................................

4 Nut ......................................................................................................................

2 Guard (Upper Cable Track) ................................................................................

1 Capscrew ............................................................................................................

2 Bracket (Upper Cable Track) ..............................................................................

1 Washer ...............................................................................................................

2 Capscrew ............................................................................................................

2 Bearing ...............................................................................................................

8 Nut ......................................................................................................................

8 Nut ......................................................................................................................

4 Bearing ...............................................................................................................

4 Load Roller .........................................................................................................

4 Snap Ring ...........................................................................................................

4 Grease Fitting .....................................................................................................

4 Roll Pin ...............................................................................................................

4 Shim (0.010 in.) .................................................................................................. AR Shim (0.030 in.) .................................................................................................. AR Shim (0.062 in.) .................................................................................................. AR Capscrew ............................................................................................................

8 Washer ............................................................................................................... 16 Side Roller ..........................................................................................................

4 Pin .......................................................................................................................

4 Bracket ................................................................................................................

4

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

7-17

UNIT CODE D210 NORTH AMERICA

05/2014

TURRET ATTACHMENT (FIGURE 7-9) INTERMEDIATE FRAME (S/N D210N01501C →)

7-18

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE D210 NORTH AMERICA

05/2014

TURRET ATTACHMENT INTERMEDIATE FRAME (S/N D210N01501C →) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 16

PART NO.

DESCRIPTION

2806115 15176 2806120 2806131 2806130 2806129 2806128 2806126 2806127 2806125 18460 2806123 2806122 2806121 2806118 2806116 2806117

Frame .................................................................................................................

Washer ...............................................................................................................

Bolt ......................................................................................................................

Pin .......................................................................................................................

Roll Pin ...............................................................................................................

Spacer ................................................................................................................

Sprocket (Idler) ...................................................................................................

Link .....................................................................................................................

Adjuster ...............................................................................................................

Chain ..................................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Washer ...............................................................................................................

Sprocket (Drive) ..................................................................................................

Kit-Thrust Bearing ...............................................................................................

Traction Motor .....................................................................................................

Kit-Seal ...........................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 4 4 1 1 1 1 2 1 1 1 1 2 1 1 1 1

7-19

UNIT CODE D210 NORTH AMERICA

05/2014

TURRET ATTACHMENT (FIGURE 7-10) HYDRAULIC HOSE ROUTING (S/N D210N01501C →)

7-20

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE D210 NORTH AMERICA

05/2014

TURRET ATTACHMENT HYDRAULIC HOSE ROUTING (S/N D210N01501C →) ITEM 1 1 2 3 3 4 5 5

PART NO.

DESCRIPTION

2806219 2896220 2806116 2806189 2806190 2806199 2806191 2806192

Hose (Pivot Boom) ..............................................................................................

Hose (Pivot Boom) ..............................................................................................

Traction Motor (Traverse) ...................................................................................

Hose (Drive Motor) .............................................................................................

Hose (Drive Motor) .............................................................................................

Hose (Side-Shift Cylinder) ..................................................................................

Hose (LH Hose Reel) ..........................................................................................

Hose (LH Hose Reel) ..........................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 2 1 1

7-21

UNIT CODE D210 NORTH AMERICA

05/2014

TURRET ATTACHMENT (FIGURE 7-11) TRAVERSE DRIVE HYDRAULICS (S/N D210N01501C →)

7-22

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE D210 NORTH AMERICA

05/2014

TURRET ATTACHMENT TRAVERSE DRIVE HYDRAULICS (S/N D210N01501C →) ITEM 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

PART NO.

DESCRIPTION

2806116 2806117 2806184 2806186 2806187 2806192 2806191 2806188 2806190 2806189 2806193 2806199 2806194 2806198 2806195 15135 18585

Traction Motor .....................................................................................................

Kit-Seal ...........................................................................................................

Fitting ..................................................................................................................

Adapter ...............................................................................................................

Fitting ..................................................................................................................

Hose ...................................................................................................................

Hose ...................................................................................................................

Cable Assy (Inner) ..............................................................................................

Hose ...................................................................................................................

Hose ...................................................................................................................

Bulkhead (Head) .................................................................................................

Hose ...................................................................................................................

Fitting ..................................................................................................................

Locknut ...............................................................................................................

Sideshift Cylinder (FFigure 7-12).......................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 2 2 2 1 1 1 1 1 2 2 2 1 1 1 1

7-23

UNIT CODE D210 NORTH AMERICA

05/2014

TURRET ATTACHMENT (FIGURE 7-12) SIDE-SHIFT CYLINDER (S/N D210N01501C →)

ITEM 1 2 3 4 5 6 7 8 9 10

7-24

PART NO.

DESCRIPTION

QTY

2806195 2806169 2806172 2806175 2806176 2806177 2806178 2806179 2806180 2806181 2806182

Sideshift Cylinder ................................................................................................

Cylinder Rod ...................................................................................................

Rod Wiper ......................................................................................................

Rod Seal .........................................................................................................

O-Ring ............................................................................................................

Head ...............................................................................................................

Back-Up Ring .................................................................................................

O-Ring ............................................................................................................

Piston .............................................................................................................

Nut ..................................................................................................................

Tube Wldmt-Cylinder ......................................................................................

1 1 1 1 1 1 2 1 1 1 1

2806183

Kit-Seal ...............................................................................................................

1

See Service Manual for service procedures.

©2014 HYSTER COMPANY

05/2014

UNIT CODE D210 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY

See Service Manual for service procedures.

7-25

UNIT CODE D210 NORTH AMERICA

05/2014

TURRET ATTACHMENT (FIGURE 7-13) PIVOT HEAD (S/N D210N01501C →)

7-26

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE D210 NORTH AMERICA

05/2014

TURRET ATTACHMENT PIVOT HEAD (S/N D210N01501C →) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

PART NO.

DESCRIPTION

2806133 2806132 2806104 2806142 2806145 2806102 2806103 2806139 2806140 2806136 2806137 2806147 2806138 2806134 18589 2806135 1673863 1673864

Cylinder (FFigure 7-15).....................................................................................

Boom ..................................................................................................................

Bearing ...............................................................................................................

Nut ......................................................................................................................

Mount (LH) ..........................................................................................................

Bearing ...............................................................................................................

Nut ......................................................................................................................

Chain ..................................................................................................................

Link .....................................................................................................................

Bushing ...............................................................................................................

Snap Ring ...........................................................................................................

Nut ......................................................................................................................

Grease Fitting .....................................................................................................

Chain Guard .......................................................................................................

Capscrew ............................................................................................................

Mount (RH) .........................................................................................................

Hose Clamp (Insulator) .......................................................................................

Guard (Bulkhead) ...............................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

2 1 6 6 1 4 4 1 2 2 2 1 2 1 2 1 1 1

7-27

UNIT CODE D210 NORTH AMERICA

05/2014

TURRET ATTACHMENT (FIGURE 7-14) PIVOT HYDRAULICS (S/N D210N01501C →)

7-28

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE D210 NORTH AMERICA

05/2014

TURRET ATTACHMENT PIVOT HYDRAULICS (S/N D210N01501C →) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

PART NO.

DESCRIPTION

2806221 2806203 2806206 2806207 2806204 2806210 2806209 2806208 2806211 2806212 2806194 2806214 2806133 2806215 2806222 2806217 2806202 2806201 2806213 2806200 2806223 2806219 2806220 2806205

Bulkhead .............................................................................................................

Bracket (Fixed) ...................................................................................................

Chain ..................................................................................................................

Bracket (Swival) ..................................................................................................

Hose ...................................................................................................................

Valve (Flow Control) ...........................................................................................

Adapter ...............................................................................................................

Fitting ..................................................................................................................

Bulkhead .............................................................................................................

Hose ...................................................................................................................

Fitting ..................................................................................................................

Hose ...................................................................................................................

Cylinder (FFigure 7-15).....................................................................................

Bulkhead (Head) .................................................................................................

Fitting ..................................................................................................................

Cartridge (Relief) ................................................................................................

Cartridge (Check) ...............................................................................................

Relief Valve (Relief) ............................................................................................

Hose ...................................................................................................................

Fitting ..................................................................................................................

Fitting ..................................................................................................................

Hose ...................................................................................................................

Hose ...................................................................................................................

Hose ...................................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

2 1 1 1 1 2 2 2 2 1 2 2 2 2 2 2 2 1 1 4 1 1 1 1

7-29

UNIT CODE D210 NORTH AMERICA

05/2014

TURRET ATTACHMENT (FIGURE 7-15) PIVOT CYLINDERS (S/N D210N01501C →)

ITEM 1 2 3 4 5 6 7 8 9 10 11 12

7-30

PART NO.

DESCRIPTION

QTY

2806133 2806156 2806157 2806158 2806159 2806160 2806161 2806162 2806163 2806164 2806165 2806166 2806167

Cylinder ...............................................................................................................

Rod Wiper ......................................................................................................

Rod Seal .........................................................................................................

Head ...............................................................................................................

Back-Up Ring .................................................................................................

O-Ring ............................................................................................................

Cylinder Rod ...................................................................................................

O-Ring ............................................................................................................

Piston .............................................................................................................

Piston Seal .....................................................................................................

Wear Ring ......................................................................................................

Nut ..................................................................................................................

Tube Wldmt-Cylinder ......................................................................................

2 1 1 1 1 1 1 1 1 2 1 1 1

2806168

Kit-Seal ...........................................................................................................

1

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE D210 NORTH AMERICA

05/2014

TURRET ATTACHMENT (FIGURE 7-16) CARRIAGE (S/N D210N01501C →)

ITEM 1 2 3 4 5 6 7 8

PART NO.

DESCRIPTION

2806149 .....

2806154 2806148 17151 2806150 2806152 16085

Shaft ...................................................................................................................

Sprocket ..............................................................................................................

Spacer ................................................................................................................

Frame .................................................................................................................

Capscrew ............................................................................................................

Lever ...................................................................................................................

Nut ......................................................................................................................

Capscrew ............................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 4 2 2 2

7-31

UNIT CODE D210 NORTH AMERICA

05/2014

TRAVERSE ATTACHMENT (FIGURE 7-17) BOOM AND CARRIAGE (→ S/N D210V01518C)

7-32

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE D210 NORTH AMERICA

05/2014

TRAVERSE ATTACHMENT BOOM AND CARRIAGE (→ S/N D210V01518C) KEY: A: Without Side Shift B: With Side Shift ITEM 1 2 3 4 5 6 7 8 9 10 10 10 11 12 13 14 15 16 17 18 18 19 20 21 22 23 24 25 25 26 27 28 29 30 31 32 33 34 34 35 36 36 37 38 39

QTY A B

PART NO.

DESCRIPTION

2803529 244008 244005 244009 66333 16001 2803548 357712 58901 192424 192425 814843 .....

15156 15158 18589 15058 18621 15162 16538 16481 16376 347340 14669 2803552 347516 2803551 2804735 16481 16455 2803559 2803560 18538 6060412 58939 16007 221025 2803895 2803896 237413 2805880 2805877 2805870 221576 15156

Pivot ...........................................................................................................

1 Bracket .......................................................................................................

2 Side Roller ..................................................................................................

2 Pin ..............................................................................................................

2 Roll Pin .......................................................................................................

2 Grease Fitting .............................................................................................

2 Bracket .......................................................................................................

1 Roller ..........................................................................................................

4 Snap Ring ..................................................................................................

4 Shim (0.030 in.) .......................................................................................... AR Shim (0.062 in.) .......................................................................................... AR Shim (0.010 in.) (FFigure 7-26, FFigure 7-27)......................................... AR Fork ............................................................................................................

2 Lockwasher ................................................................................................ ..

Washer ....................................................................................................... 16 Capscrew ...................................................................................................

4 Nut ..............................................................................................................

4 Capscrew ...................................................................................................

4 Lockwasher ................................................................................................

4 Connector ...................................................................................................

2 O-Ring ...................................................................................................

1 Capscrew ...................................................................................................

2 Shaft ........................................................................................................... ..

Fitting .........................................................................................................

2 Tube Assy ..................................................................................................

2 Valve ..........................................................................................................

1 Tube Assy ..................................................................................................

2 Fitting .........................................................................................................

2 O-Ring ...................................................................................................

2 Fitting .........................................................................................................

2 Stop ............................................................................................................

1 Spacer ........................................................................................................

1 Capscrew ...................................................................................................

2 Bearing .......................................................................................................

4 Snap Ring ..................................................................................................

4 Grease Fitting .............................................................................................

4 Setscrew ....................................................................................................

2 Chain (56 in. Traverse Frame) ...................................................................

4 Chain (62 in. Traverse Frame) ...................................................................

4 Link .............................................................................................................

2 Carriage (Hook Type) .................................................................................

1 Carriage (Pin Type) .................................................................................... ..

Actuator (FFigure 7-24).............................................................................

1 Capscrew ................................................................................................... 12 Lockwasher ................................................................................................ 16

©2014 HYSTER COMPANY

See Service Manual for service procedures.

1 2 2 2 2 2 1 4 4 AR AR AR 2 4 16 4 4 4 4 2 1 2 1 2 2 1 2 2 2 2 1 1 2 4 4 4 2 4 4 2 ..

1 1 12 16 7-33

UNIT CODE D210 NORTH AMERICA

05/2014

TRAVERSE ATTACHMENT BOOM AND CARRIAGE (→ S/N D210V01518C) KEY: A: Without Side Shift B: With Side Shift ITEM 40 41 42 43 44 45 46 47

7-34

QTY A B

PART NO.

DESCRIPTION

9418 2805875 15011 18588 1460992 357714 347341 16805

Woodruff Key .............................................................................................

Adapter .......................................................................................................

Nut ..............................................................................................................

Capscrew ...................................................................................................

Capscrew ...................................................................................................

Washer .......................................................................................................

Plate ...........................................................................................................

Capscrew ...................................................................................................

See Service Manual for service procedures.

2 2 2 2 4 4 .. ..

2 2 .. ..

4 4 2 4

©2014 HYSTER COMPANY

05/2014

UNIT CODE D210 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY

See Service Manual for service procedures.

7-35

UNIT CODE D210 NORTH AMERICA

05/2014

TRAVERSE ATTACHMENT (FIGURE 7-18) FRAME WITH SIDE-SHIFT (→ S/N D210V01518C)

7-36

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE D210 NORTH AMERICA

05/2014

TRAVERSE ATTACHMENT FRAME WITH SIDE-SHIFT (→ S/N D210V01518C) ITEM 1 1 2 3 4 4 4 5 5 6 7 7 8 9 10 11 12 13 14 15 16 17 18 18 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43

PART NO. a 2803879 b 2803880 15116 2200226 a 2803895 b 2803896 237413 a 2805987 b 2805988 215211 131715 131716 104506 2803550 15158 16830 347383 347384 15154 18460 2303610 12917 192424 192425 814843 66333 244008 16001 244009 244005 18588 2803475 2803558 15156 16805 814990 264134 17423 345303 16828 15158 347542 347385 16007 345300 347355 15154 18460 1331062 345301

©2014 HYSTER COMPANY

DESCRIPTION

QTY

Frame .................................................................................................................

Frame .................................................................................................................

Locknut ...............................................................................................................

Chain Anchor ......................................................................................................

Chain ..................................................................................................................

Chain ..................................................................................................................

Link .....................................................................................................................

Cylinder Assy (FFigure 7-20).............................................................................

Cylinder Assy (FFigure 7-20).............................................................................

Wear Strip ...........................................................................................................

Shim (0.007 in.) ..................................................................................................

Shim (0.020 in.) ..................................................................................................

O-Ring ................................................................................................................

Bracket ................................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

Plate ....................................................................................................................

Pin .......................................................................................................................

Lockwasher .........................................................................................................

Capscrew ............................................................................................................

Load Roller .........................................................................................................

Snap Ring ...........................................................................................................

Shim (0.030 in.) ..................................................................................................

Shim (0.062 in.) ..................................................................................................

Shim (0.010 in.) ..................................................................................................

Roll Pin ...............................................................................................................

Bracket ................................................................................................................

Grease Fitting .....................................................................................................

Pin .......................................................................................................................

Side Roller ..........................................................................................................

Capscrew ............................................................................................................

Carriage ..............................................................................................................

Stop ....................................................................................................................

Lockwasher .........................................................................................................

Capscrew ............................................................................................................

Screw ..................................................................................................................

Loctite .................................................................................................................

Locknut ...............................................................................................................

Bracket ................................................................................................................

Capscrew .......................................................................................................

Washer ...........................................................................................................

Bracket ...........................................................................................................

Shim (0.060 in.) ..............................................................................................

Grease Fitting .................................................................................................

Pin ..................................................................................................................

Lockplate ........................................................................................................

Lockwasher ....................................................................................................

Capscrew .......................................................................................................

Roller ..............................................................................................................

Thrust Washer ............................................................................................

See Service Manual for service procedures.

1 1 4 4 4 4 AR 1 1 2 AR AR 4 2 4 4 1 1 1 1 4 4 AR AR AR 4 4 4 4 4 8 1 1 6 2 2 AR 1 2 4 8 4 AR 4 4 4 4 4 1 8 7-37

UNIT CODE D210 NORTH AMERICA

05/2014

TRAVERSE ATTACHMENT FRAME WITH SIDE-SHIFT (→ S/N D210V01518C) ITEM 44 45 46 47 48 49 50 51 51 52 53 53 54 55 56 57 57 58 59 60 61 62 63 64 65

PART NO. 814732 12931 814733 1312750 14758 16455 2803574 16538 16481 2803555 a 2803893 b 2803894 16445 16455 16987 16556 16481 2803554 2803553 814828 2803573 18903 15152 18705 15034

DESCRIPTION

QTY

Needle Bearing ..........................................................................................

Snap Ring ..................................................................................................

Roller ..........................................................................................................

Hose Assy ...........................................................................................................

Fitting ..................................................................................................................

Fitting ..................................................................................................................

Hose Assy ...........................................................................................................

Connector ...........................................................................................................

O-Ring ............................................................................................................

Tube Assy ...........................................................................................................

Tube Assy ...........................................................................................................

Tube Assy ...........................................................................................................

Fitting ..................................................................................................................

Fitting ..................................................................................................................

Fitting ..................................................................................................................

Fitting (Elbow) .....................................................................................................

O-Ring ............................................................................................................

Tube Assy (LH) ...................................................................................................

Tube Assy (RH) ..................................................................................................

Sideshift Cylinder (FFigure 7-21).......................................................................

Hose Assy ...........................................................................................................

Clamp .................................................................................................................

Lockwasher .........................................................................................................

Capscrew ............................................................................................................

Nut ......................................................................................................................

8 8 4 4 10 4 4 2 1 1 1 1 2 4 4 2 1 1 1 1 2 2 2 2 1

FOOTNOTES: a

56 in. Traverse Frame

7-38

b

62 in. Traverse Frame

See Service Manual for service procedures.

©2014 HYSTER COMPANY

05/2014

UNIT CODE D210 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY

See Service Manual for service procedures.

7-39

UNIT CODE D210 NORTH AMERICA

05/2014

TRAVERSE ATTACHMENT (FIGURE 7-19) FRAME WITHOUT SIDE-SHIFT (→ S/N D210V01518C)

7-40

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE D210 NORTH AMERICA

05/2014

TRAVERSE ATTACHMENT FRAME WITHOUT SIDE-SHIFT (→ S/N D210V01518C) ITEM 1 1 2 3 4 5 5 5 6 6 7 7 7 8 9 10 11 12 13 14 15 16 17 18 19 20 20 21 22 22 23 24 25 26 27 28 29 30

PART NO. a 2803819 b 2803821 814990 15116 2200226 a 2803895 b 2803896 237413 a 2805987 b 2805988 192424 192425 814843 15152 18705 66333 244008 12917 244005 16001 244009 2303610 18588 15158 18903 16538 16481 2803555 a 2803893 b 2803894 16445 14758 2803569 16455 16987 2803573 16883 2803574

DESCRIPTION

QTY

Frame .................................................................................................................

Frame .................................................................................................................

Screw ..................................................................................................................

Locknut ...............................................................................................................

Chain Anchor ......................................................................................................

Chain ..................................................................................................................

Chain ..................................................................................................................

Link .....................................................................................................................

Cylinder Assy (FFigure 7-20).............................................................................

Cylinder Assy (FFigure 7-20).............................................................................

Shim (0.030 in.) ..................................................................................................

Shim (0.062 in.) ..................................................................................................

Shim (0.010 in.) ..................................................................................................

Lockwasher .........................................................................................................

Capscrew ............................................................................................................

Roll Pin ...............................................................................................................

Bracket ................................................................................................................

Snap Ring ...........................................................................................................

Side Roller ..........................................................................................................

Grease Fitting .....................................................................................................

Pin .......................................................................................................................

Load Roller .........................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Clamp .................................................................................................................

Connector ...........................................................................................................

O-Ring ............................................................................................................

Tube Assy ...........................................................................................................

Tube Assy ...........................................................................................................

Tube Assy ...........................................................................................................

Fitting ..................................................................................................................

Fitting ..................................................................................................................

Hose Assy ...........................................................................................................

Fitting ..................................................................................................................

Fitting ..................................................................................................................

Hose Assy ...........................................................................................................

Fitting ..................................................................................................................

Hose Assy ...........................................................................................................

1 1 2 4 4 4 4 AR 1 1 AR AR AR 2 2 4 4 4 4 4 4 4 8 8 2 2 1 1 1 1 2 6 2 4 4 2 2 2

FOOTNOTES: a

56 in. Traverse Frame

©2014 HYSTER COMPANY

b

62 in. Traverse Frame

See Service Manual for service procedures.

7-41

UNIT CODE D210 NORTH AMERICA

05/2014

TRAVERSE ATTACHMENT (FIGURE 7-20) TRAVERSE CYLINDER (→ S/N D210V01518C)

7-42

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE D210 NORTH AMERICA

05/2014

TRAVERSE ATTACHMENT TRAVERSE CYLINDER (→ S/N D210V01518C) ITEM

1 1 1 1 1 1 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

PART NO.

DESCRIPTION

QTY

a 2805987 b 2805988 b 1377916 ..... ..... a 1377914 ..... ..... a 1377915 b 1377917 2805992 1347418 18704 1347405 2805990 814896 1347406 276627 57664 58933 206641 2803571 347330 16041 1347413 39442 246281

Cylinder Assy ......................................................................................................

Cylinder Assy ......................................................................................................

Rod Assy ........................................................................................................

Rod .............................................................................................................

Piston .........................................................................................................

Rod Assy ........................................................................................................

Rod .............................................................................................................

Piston .........................................................................................................

Tube Assy ......................................................................................................

Tube Assy ......................................................................................................

Rod Wiper ......................................................................................................

Plug ................................................................................................................

Capscrew .......................................................................................................

Lockwasher ....................................................................................................

Retainer ..........................................................................................................

Seal ................................................................................................................

Bearing ...........................................................................................................

Back-Up Ring .................................................................................................

O-Ring ............................................................................................................

Snap Ring .......................................................................................................

Thrust Washer ................................................................................................

Hose Sheave ..................................................................................................

Sprocket .........................................................................................................

Grease Fitting .................................................................................................

Wear Ring ......................................................................................................

O-Ring ............................................................................................................

Seal ................................................................................................................

1 1 1 2 1 1 2 1 1 1 2 2 2 2 2 2 2 2 2 4 4 1 4 4 2 1 1

2805991

Kit-Seal ...............................................................................................................

1

FOOTNOTES: a

56 in. Traverse Frame

©2014 HYSTER COMPANY

b

62 in. Traverse Frame

See Service Manual for service procedures.

7-43

UNIT CODE D210 NORTH AMERICA

05/2014

TRAVERSE ATTACHMENT (FIGURE 7-21) SIDE-SHIFT CYLINDER (→ S/N D210V01518C)

7-44

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE D210 NORTH AMERICA

05/2014

TRAVERSE ATTACHMENT SIDE-SHIFT CYLINDER (→ S/N D210V01518C) ITEM 1 2 3 4 5 6 7 7 8 9 10 11 12 13 14 15 15

PART NO.

DESCRIPTION

QTY

814828 347392 210647 359503 57664 347389 359572 b 2805127 a 2805128 246282 268303 239144 246281 246283 174056 276627 a 2804047 b 2805132

Sideshift Cylinder ................................................................................................

Piston Rod ......................................................................................................

Rod Wiper ......................................................................................................

Retainer ..........................................................................................................

O-Ring ............................................................................................................

Tube Wldmt-Cylinder ......................................................................................

Seal ................................................................................................................

Spacer ............................................................................................................

Spacer ............................................................................................................

O-Ring ............................................................................................................

Piston .............................................................................................................

Wear Ring ......................................................................................................

Seal ................................................................................................................

O-Ring ............................................................................................................

Nut ..................................................................................................................

Back-Up Ring .................................................................................................

Spacer ............................................................................................................

Spacer ............................................................................................................

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

354116

Kit-Seal ...............................................................................................................

1

FOOTNOTES: a

56 in. Traverse Frame

©2014 HYSTER COMPANY

b

62 in. Traverse Frame

See Service Manual for service procedures.

7-45

UNIT CODE D210 NORTH AMERICA

05/2014

HEADER HOSES (FIGURE 7-22) SHEAVES, HOSES, AND ATTACHING PARTS

7-46

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE D210 NORTH AMERICA

05/2014

HEADER HOSES SHEAVES, HOSES, AND ATTACHING PARTS A576 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number

4318 mm (170.0 in.)

4775 mm (188.0 in.)

5690 mm (224.0 in.)

6502 mm (256.0 in.)

7417 mm (292.0 in.)

A576 4318

A576 4775

A576 5690

A576 6502

A576 7417

9

Hose Assy

2302200

2302742

2092245

2310365

2302518

11

Hose Assy

2039101

2039102

2039103

2037776

2037772

12

Hose Assy

b189366 c386954

b238037 c388137

b238037 c388137

b238037 c388137

b238037 c388137

13

Hose Assy

b243973 c337259

b101009 c337903

b101009 c337903

b101009 c337903

b101009 c337903

14

Hose Assy

2304113

2307136

2306471

2306238

2306729

ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14

PART NO. 2311737 2306609 58933 2034909 2303522 16447 1465585 2311325 a. . . . .

16457 a. . . . . a. . . . . a. . . . . a. . . . .

DESCRIPTION

QTY

Hose Sheave ......................................................................................................

Washer ...............................................................................................................

Snap Ring ...........................................................................................................

Sheave (Hose) ....................................................................................................

Sheave (Wire) .....................................................................................................

Fitting ..................................................................................................................

Hose Clamp ........................................................................................................

Strap ...................................................................................................................

Hose Assy ...........................................................................................................

Fitting ..................................................................................................................

Hose Assy ...........................................................................................................

Hose Assy ...........................................................................................................

Hose Assy ...........................................................................................................

Hose Assy ...........................................................................................................

2 2 2 2 4 4 1 1 2 2 2 1 1 2

FOOTNOTES: a b

Refer to Table With Side-Shift

©2014 HYSTER COMPANY

c

Without Side-Shift

See Service Manual for service procedures.

7-47

UNIT CODE D210 NORTH AMERICA

05/2014

MAST MOUNTING (FIGURE 7-23)

7-48

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE D210 NORTH AMERICA

05/2014

MAST MOUNTING ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

PART NO.

DESCRIPTION

308117 2805385 381626 292683 1318914 216877 15236 300982 293650 1340891 1345354 15019 221066 230680 218603 222662 2803523

Pin .......................................................................................................................

Rod .....................................................................................................................

Rod End ..............................................................................................................

Lockwasher .........................................................................................................

2 2 2 4

Nut ......................................................................................................................

Cotter Pin ............................................................................................................

Bushing ...............................................................................................................

Capscrew ............................................................................................................

Rod End ..............................................................................................................

Pin .......................................................................................................................

Nut ......................................................................................................................

Setscrew .............................................................................................................

Capscrew ............................................................................................................

Screw ..................................................................................................................

Setscrew .............................................................................................................

Washer ...............................................................................................................

4 4 4 4 2 2 2 2 2 2 2 4

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

7-49

UNIT CODE D210 NORTH AMERICA

05/2014

ACTUATOR (FIGURE 7-24)

ITEM 1 2 3 3 4 4 5 5 6

7-50

PART NO.

DESCRIPTION

QTY

2805870 384377 1384021 1697014 .....

1697011 .....

1384023 .....

1695924 865659 1697017 4021425

Actuator ..............................................................................................................

Shaft ...............................................................................................................

Cap-End .........................................................................................................

Sleeve ............................................................................................................

Piston Sleeve .................................................................................................

Housing ..........................................................................................................

Housing ..........................................................................................................

Bearing ...........................................................................................................

Bearing ...........................................................................................................

Key .................................................................................................................

Kit-Seal (Not Illustrated) .................................................................................

Kit-Hardware (Not Illustrated) .........................................................................

Kit-Hardware (Alternate Part) .........................................................................

See Service Manual for service procedures.

1 1 2 1 1 1 1 5 1 2 1 1 1

©2014 HYSTER COMPANY

05/2014

UNIT CODE D210 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY

See Service Manual for service procedures.

7-51

UNIT CODE D210 NORTH AMERICA

05/2014

HEADER HOSES (FIGURE 7-25) REELS, HOSES, AND ATTACHING PARTS

7-52

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE D210 NORTH AMERICA

05/2014

HEADER HOSES REELS, HOSES, AND ATTACHING PARTS A576 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number

4318 mm (170.0 in.)

4775 mm (188.0 in.)

5690 mm (224.0 in.)

6502 mm (256.0 in.)

7417 mm (292.0 in.)

A576 4318

A576 4775

A576 5690

A576 6502

A576 7417

1

Hose Reel (RH)

323187

323187

323187

356456

356456

2

Hose Reel (LH)

379771

379771

379771

356457

356457

12

Hose Assy

2803938

279118

279656

2803941

2803942

13

Hose Assy

2805461

2805462

2805463

2805464

2805465

KEY: A: Without Side Shift B: With Side Shift ITEM 1 2 3 4 5 6 7 8 8 9 10 11 12 13

PART NO. a. . . . . a. . . . .

340047 340046 16597 15156 15134 16540 16483 16918 15158 15058 a. . . . . a. . . . .

QTY A B

DESCRIPTION Hose Reel (RH) ..........................................................................................

Hose Reel (LH) ..........................................................................................

Strain Relief ................................................................................................

Bracket .......................................................................................................

Capscrew ...................................................................................................

Lockwasher ................................................................................................

Washer .......................................................................................................

Connector ...................................................................................................

O-Ring ...................................................................................................

Capscrew ...................................................................................................

Washer .......................................................................................................

Nut ..............................................................................................................

Hose Assy ..................................................................................................

Hose Assy ..................................................................................................

1 ..

1 1 2 2 2 4 1 2 2 2 1 2

1 1 2 2 4 4 4 8 1 4 4 4 2 4

FOOTNOTES: a

Refer to Table

©2014 HYSTER COMPANY

See Service Manual for service procedures.

7-53

UNIT CODE D210 NORTH AMERICA

05/2014

FORKS (FIGURE 7-26) HOOK TYPE WITHOUT SIDE-SHIFT — STANDARD TAPER HOOK TYPE (S100-120XM)

7-54

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE D210 NORTH AMERICA

05/2014

FORKS HOOK TYPE WITHOUT SIDE-SHIFT – STANDARD TAPER HOOK TYPE (S100-120XM) ITEM 1 1 1 1 2 3 4 5 6 7 8 9 10 11

PART NO.

DESCRIPTION

QTY

384210 384211 384213 384214 368706 368702 368707 368705 71153 1500780 1500781 1500782 a 1477166 a 1477167

Fork (30 in.) ........................................................................................................

Fork (36 in.) ........................................................................................................

Fork (42 in.) ........................................................................................................

Fork (48 in.) ........................................................................................................

Lever ..............................................................................................................

Pin ..................................................................................................................

Washer ...........................................................................................................

Spring .............................................................................................................

Roll Pin ...........................................................................................................

Knob ...............................................................................................................

Pin ..................................................................................................................

Spring .............................................................................................................

Washer ...........................................................................................................

Wedge Band ...................................................................................................

2 2 2 2 1 1 1 1 1 1 1 1 1 1

1523735

Kit-Latch .........................................................................................................

2

FOOTNOTES: a

Refer to Latch Kit Installation Instruction

©2014 HYSTER COMPANY

See Service Manual for service procedures.

7-55

UNIT CODE D210 NORTH AMERICA

05/2014

FORKS (FIGURE 7-27) PIN TYPE WITH SIDE-SHIFT OR FORK TILT

ITEM 1 1 1

7-56

PART NO.

DESCRIPTION

QTY

385284 385285 385286

Fork (36 in.) ........................................................................................................

Fork (42 in.) ........................................................................................................

Fork (48 in.) ........................................................................................................

See Service Manual for service procedures.

1 1 1

©2014 HYSTER COMPANY

UNIT CODE D210 NORTH AMERICA

05/2014

8

OPTIONS

05/2014

UNIT CODE D210 NORTH AMERICA

SECTION 8 OPTIONS DESCRIPTION

PAGE

BACK-UP ALARM ...........................................................................................................................................

BATTERY ROLLER TRAY ..............................................................................................................................

BRAKE AND BACK-UP LIGHTS .....................................................................................................................

DC CONVERTER 36/48 VOLT TO 12 VOLT ............................................................................................................................

DRIVE AND REAR LIGHTS ............................................................................................................................

GUIDE ROLLER ASSEMBLY .........................................................................................................................

LED LIGHTS, BACK-UP AND BRAKE ............................................................................................................

STROBE LIGHT ..............................................................................................................................................

WIRE HARNESS LIGHT SWITCHES ......................................................................................................................................

REAR LIGHTS ............................................................................................................................................

RELAY .........................................................................................................................................................

TRACTION CUT-OUT (→ 12/2005) ...........................................................................................................

TRACTION CUT-OUT (12/2005 →) ...........................................................................................................

©2014 HYSTER COMPANY

See Service Manual for service procedures.

8-10 8-12 8-4 8-15 8-2 8-14 8-6 8-8 8-20 8-21 8-18 8-22 8-24

8-1

UNIT CODE D210 NORTH AMERICA

05/2014

DRIVE AND REAR LIGHTS (FIGURE 8-1)

8-2

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE D210 NORTH AMERICA

05/2014

DRIVE AND REAR LIGHTS KEY: A: Front Light B: Rear Light ITEM 1 1 1 2 2 2 3 4 5 5 6 7 8 9 10 11 12 13 13 13 13 13 14 15 16 17 18

QTY A B

PART NO.

DESCRIPTION

1531984 1544764 1565840 2047825 1306270 1306271 1537683 1382303 1375171 1375172 316678 296361 136749 239503 292681 1367645 1380550 1380825 1306270 1306271 1310142 1310143 878185 1375168 296418 316835 1382302

Headlight ....................................................................................................

Bulb ........................................................................................................

Wire Harness .........................................................................................

Wire Harness (Rear Drive Light) ................................................................

Terminal .................................................................................................

Terminal .................................................................................................

Plate ...........................................................................................................

Switch (Rear) .............................................................................................

Bracket Wldmt (RH) ...................................................................................

Bracket Wldmt (LH) ....................................................................................

Screw .........................................................................................................

Washer .......................................................................................................

Screw .........................................................................................................

Nut ..............................................................................................................

Lockwasher ................................................................................................

Grommet ....................................................................................................

Wire Harness (FFigure 8-10)....................................................................

Wire Harness (Headlight) ...........................................................................

Terminal .................................................................................................

Terminal .................................................................................................

Terminal Housing (Blue) ........................................................................

Terminal .................................................................................................

Plate ...........................................................................................................

Bolt .............................................................................................................

Washer .......................................................................................................

Nut ..............................................................................................................

Switch (Front) .............................................................................................

©2014 HYSTER COMPANY

See Service Manual for service procedures.

2 1 1 .. .. .. .. ..

1 1 4 .. .. .. ..

2 1 1 1 1 1 1 2 4 4 4 1

1 1 1 1 2 2 1 1 .. .. ..

2 2 1 2 1 .. .. .. .. .. .. .. .. .. .. ..

8-3

UNIT CODE D210 NORTH AMERICA

05/2014

BRAKE AND BACK-UP LIGHTS (FIGURE 8-2)

8-4

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE D210 NORTH AMERICA

05/2014

BRAKE AND BACK-UP LIGHTS ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 22 23

PART NO.

DESCRIPTION

15049 15151 1383681 293779 1556487 320156 293796 1525827 197065 220289 316678 1364264 1364265 1364541 1302258 264007 1376441 1376440 1376439 1376446 2036274 2060876 2107815 387867

Nut ......................................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Lockwasher .........................................................................................................

Bracket ................................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

Relay (24 Volt) ....................................................................................................

Washer ...............................................................................................................

Screw ..................................................................................................................

Screw ..................................................................................................................

Plate ....................................................................................................................

Plate ....................................................................................................................

Brake/Backup Light .............................................................................................

Bulb ................................................................................................................

Bulb ................................................................................................................

Lens (Red) (Bottom) .......................................................................................

Lens (Red) (Center) .......................................................................................

Lens (Clear) (Clear) ........................................................................................

Screw .............................................................................................................

Wire Harness (Relay) (FFigure 8-9)..................................................................

Wire Harness (Rear Lights) ................................................................................

Wire Harness (Rear Lights) (Alternate Part) .......................................................

Pressure Switch (Not Illustrated) ........................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

2 2 2 2 1 2 2 1 2 2 4 2 2 2 2 1 1 1 1 2 1 1 1 1

8-5

UNIT CODE D210 NORTH AMERICA

05/2014

LED LIGHTS, BACK-UP AND BRAKE (FIGURE 8-3)

8-6

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE D210 NORTH AMERICA

05/2014

LED LIGHTS, BACK-UP AND BRAKE ITEM 1 2 3 4 5 6 7 8 9 10

PART NO.

DESCRIPTION

302036 292679 1556324 1367639 1555680 292668 316678 2070134 387867 16168

Screw ..................................................................................................................

Washer ...............................................................................................................

Brake/Backup Light (LED) ..................................................................................

Grommet .............................................................................................................

Bracket (LED Light) ............................................................................................

Nut ......................................................................................................................

Screw ..................................................................................................................

Wire Harness (Pressure Switch) .........................................................................

Pressure Switch ..................................................................................................

Fitting ..................................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

4 4 2 2 2 4 4 1 1 1

8-7

UNIT CODE D210 NORTH AMERICA

05/2014

STROBE LIGHT (FIGURE 8-4)

8-8

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE D210 NORTH AMERICA

05/2014

STROBE LIGHT KEY: A: Rear Mount B: Top Mount ITEM 1 1 2 3 4 5 6 7 8 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

PART NO. b 1652290 a 1382130 a 227132 a 15855 a 1673755 a 39359 a 1673704 1537683 1364588 1306270 136749 239503 292681 136704 313828 320157 164488 1302024 220504 197067 15152 15052 1364548 1367645 1305382 1306271

QTY A B

DESCRIPTION Strobe Light (Amber LED) ..........................................................................

Strobe Light ................................................................................................

Screw .....................................................................................................

O-Ring ...................................................................................................

Lens .......................................................................................................

O-Ring ...................................................................................................

Lamp ......................................................................................................

Plate ...........................................................................................................

Wire Harness (Strobe Light) .......................................................................

Terminal .................................................................................................

Screw .........................................................................................................

Nut ..............................................................................................................

Lockwasher ................................................................................................

Capscrew ...................................................................................................

Nut ..............................................................................................................

Washer .......................................................................................................

Clamp .........................................................................................................

Guard (Strobe Light) ..................................................................................

Screw .........................................................................................................

Washer .......................................................................................................

Lockwasher ................................................................................................

Nut ..............................................................................................................

Bracket .......................................................................................................

Grommet ....................................................................................................

Grommet (Plate Type Overhead Guard) ....................................................

Terminal .....................................................................................................

1 1 3 3 1 1 1 1 1 4 2 2 2 .. .. .. ..

1 2 4 2 2 ..

1 ..

2

1 1 3 3 1 1 1 ..

1 4 .. .. ..

4 4 1 1 1 2 4 2 2 2 1 1 2

FOOTNOTES: a

→ 6/2007

©2014 HYSTER COMPANY

b

6/2007 →

See Service Manual for service procedures.

8-9

UNIT CODE D210 NORTH AMERICA

05/2014

BACK-UP ALARM (FIGURE 8-5)

8-10

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE D210 NORTH AMERICA

05/2014

BACK-UP ALARM ITEM 1 2 3 4 5 6 7

PART NO.

DESCRIPTION

1528488 320156 292501 316678 292680 136687 2064926

Plate ....................................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

Screw ..................................................................................................................

Washer ...............................................................................................................

Nut ......................................................................................................................

Back-Up Alarm (87 dbA) .....................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 2 2 2 2 2 1

8-11

UNIT CODE D210 NORTH AMERICA

05/2014

BATTERY ROLLER TRAY (FIGURE 8-6)

8-12

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE D210 NORTH AMERICA

05/2014

BATTERY ROLLER TRAY KEY: A: With Rollers B: With Slides ITEM 1 2 3 4 5 6 7 8 9 10 11 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 36

PART NO. 220426 53162 1498406 239503 292681 320157 1535249 221780 210229 1360904 1509943 264134 296168 1526118 1494198 1518159 15154 18720 1486245 1376437 230882 1479104 1494199 1495370 1495405 1495369 15923 18720 1483414 221476 1497566 287851 1497568 15114 129563 1485694 a 2060358 b 2088742

QTY A B

DESCRIPTION

Screw .........................................................................................................

2 Lockwasher ................................................................................................

2 Switch .........................................................................................................

1 Nut ..............................................................................................................

1 Lockwasher ................................................................................................

6 Washer .......................................................................................................

4 Mounting Plate (Switch Mounting) .............................................................

1 Washer .......................................................................................................

2 Bushing ......................................................................................................

1 Washer (Spring) .........................................................................................

1 Capscrew ...................................................................................................

1 Loctite ......................................................................................................... AR Capscrew ...................................................................................................

1 Gate ...........................................................................................................

1 Spring .........................................................................................................

1 Backplate ...................................................................................................

1 Lockwasher ................................................................................................ 10 Capscrew ................................................................................................... 10 Capscrew ...................................................................................................

3 Cam Roller .................................................................................................

6 Locknut .......................................................................................................

3 Plate (Latch) ...............................................................................................

1 Latch ..........................................................................................................

1 Latch ......................................................................................................

1 Handle ...................................................................................................

1 Spacer ...................................................................................................

1 Lockwasher ............................................................................................

1 Capscrew ...............................................................................................

1 Roller Strip .................................................................................................

3 Capscrew ...............................................................................................

5 Cam Roller ............................................................................................. 10 Capscrew ...................................................................................................

6 Channel .................................................................................................

3 Locknut ..................................................................................................

5 Strap Clamp ...............................................................................................

1 Plate (39.96 in. Battery Compartment) .......................................................

1 Wire Harness (Traction Cut-Out) (FFigure 8-12)......................................

1 Wire Harness (Traction Cut-Out) (FFigure 8-13)......................................

1

2 2 1 1 9 4 1 2 1 1 1 AR 1 1 1 1 10 10 3 6 3 1 1 1 1 1 1 1 .. .. .. .. .. ..

1 1 1 1

FOOTNOTES: a

→ 3/2006

©2014 HYSTER COMPANY

b

3/2006 →

See Service Manual for service procedures.

8-13

UNIT CODE D210 NORTH AMERICA

05/2014

GUIDE ROLLER ASSEMBLY (FIGURE 8-7)

ITEM 1 2 3 4 5 6 7 7 8 9

8-14

PART NO.

DESCRIPTION

QTY

2804265 1032195 212963 124629 1150614 19868 2804066 206634 206635 15158 18589

Roller ..................................................................................................................

4 Wheel .............................................................................................................

4 Pin ..................................................................................................................

4 Bearing ...........................................................................................................

8 Washer ...........................................................................................................

8 Roll Pin ...........................................................................................................

8 Bracket ...........................................................................................................

4 Spacer ................................................................................................................

8 Spacer ................................................................................................................ AR Washer ............................................................................................................... 16 Capscrew ............................................................................................................ 16

See Service Manual for service procedures.

©2014 HYSTER COMPANY

05/2014

UNIT CODE D210 NORTH AMERICA

DC CONVERTER (FIGURE 8-8) 36/48 VOLT TO 12 VOLT

©2014 HYSTER COMPANY

See Service Manual for service procedures.

8-15

UNIT CODE D210 NORTH AMERICA

ITEM 1 1 2 2 2 2 2 2 2 2 2 2 2 3 4 5 6 7 8 9

PART NO. a 1390575 c 2066643 a 2036371 b 2086419 1330412 1330417 1330437 a 148606 b 1554879 248196 a 206028 b 1554877 1330439 a 136681 a 320157 a 292681 a 239503 18466 15154 15054

05/2014

DESCRIPTION

QTY

Dc-Dc Converter .................................................................................................

Dc-Dc Converter (36V/48V to 12V) ....................................................................

Wire Harness ......................................................................................................

Wire Harness ......................................................................................................

Connector .......................................................................................................

Connector .......................................................................................................

Terminal (Pin) .................................................................................................

E-Ring ............................................................................................................

Connector .......................................................................................................

Terminal .........................................................................................................

E-Ring ............................................................................................................

Terminal ..............................................................................................................

Plug (Cavity) ...................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

1 1 1 1 1 1 5 2 1 1 1 1 1 3 3 3 3 4 4 4

FOOTNOTES: a b

→ 4/2006 4/2006 →

8-16

c

S/N D210N01515D →

See Service Manual for service procedures.

©2014 HYSTER COMPANY

05/2014

UNIT CODE D210 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY

See Service Manual for service procedures.

8-17

UNIT CODE D210 NORTH AMERICA

05/2014

WIRE HARNESS (FIGURE 8-9) RELAY

8-18

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE D210 NORTH AMERICA

05/2014

WIRE HARNESS RELAY ITEM 1 2 3 4 5 6 7 8

PART NO.

DESCRIPTION

2036274 1330409 1330414 1330437 303294 236901 175944 133481 381919

Wire Harness (Relay) .........................................................................................

1 Connector .......................................................................................................

1 Connector (Secondary Lock) ..........................................................................

1 Terminal (Pin) .................................................................................................

2 Rectifier ..........................................................................................................

2 Terminal .........................................................................................................

2 Heat Shrink ..................................................................................................... AR Heat Shrink ..................................................................................................... AR Braiding .......................................................................................................... AR

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

8-19

UNIT CODE D210 NORTH AMERICA

05/2014

WIRE HARNESS (FIGURE 8-10) LIGHT SWITCHES

ITEM 1 2 3 4 5 6 7 8 9 10

8-20

PART NO.

DESCRIPTION

QTY

1380550 1330412 1330417 1330437 1330439 1484561 1382308 1331233 233141 1306270 1310142 1310143

Wire Harness ......................................................................................................

Connector .......................................................................................................

Connector .......................................................................................................

Terminal (Pin) .................................................................................................

Plug ................................................................................................................

1 1 1 5 1

Socket (Switch) ..............................................................................................

Terminal .........................................................................................................

Terminal .........................................................................................................

Terminal .........................................................................................................

Terminal Housing (Blue) .................................................................................

Terminal .........................................................................................................

3 3 4 2 2 2

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE D210 NORTH AMERICA

05/2014

WIRE HARNESS (FIGURE 8-11) REAR LIGHTS

ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

PART NO.

DESCRIPTION

2060876 1330411 1330416 1330438 236901 1330439 1352602 1352603 1330437 1330419 1306270 1306271 248196 148648 2054463 2047859 2050719 1330424 1352565

Wire Harness ......................................................................................................

Connector .......................................................................................................

Connector .......................................................................................................

Terminal (Socket) ...........................................................................................

Terminal .........................................................................................................

Plug ................................................................................................................

Connector .......................................................................................................

Secondary Lock ..............................................................................................

Terminal (Pin) .................................................................................................

Connector .......................................................................................................

Terminal .........................................................................................................

Terminal .........................................................................................................

Terminal .........................................................................................................

Terminal .........................................................................................................

Female Terminal ............................................................................................

Connector Body ..............................................................................................

Diode ..............................................................................................................

Connector (Secondary Lock) ..........................................................................

Terminal .........................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 2 2 2 1 3 1 1 17 1 2 4 1 1 3 1 1 1 1

8-21

UNIT CODE D210 NORTH AMERICA

05/2014

WIRE HARNESS (FIGURE 8-12) TRACTION CUT-OUT (→ 12/2005)

ITEM 1 1 1 2 3 3 3 4 5

8-22

PART NO.

DESCRIPTION

QTY

2060358 .....

1330419 1330424 1330438 .....

1330414 1330409 1330437 1352564

Wire Harness ......................................................................................................

Connector Assembly (Seat Switch Harness) .................................................

Connector ...................................................................................................

Connector (Secondary Lock) .....................................................................

Terminal (Socket) .......................................................................................

Connector Assembly (Main Harness) .............................................................

Connector (Secondary Lock) .....................................................................

Connector ...................................................................................................

Terminal (Pin) .............................................................................................

Terminal (Battery Arm Switch) .......................................................................

See Service Manual for service procedures.

1 1 1 1 2 1 1 1 1 2

©2014 HYSTER COMPANY

05/2014

UNIT CODE D210 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY

See Service Manual for service procedures.

8-23

UNIT CODE D210 NORTH AMERICA

05/2014

WIRE HARNESS (FIGURE 8-13) TRACTION CUT-OUT (12/2005 →)

8-24

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE D210 NORTH AMERICA

05/2014

WIRE HARNESS TRACTION CUT-OUT (12/2005 →) ITEM 1 1 1 1 2 2 2 2 3

PART NO.

DESCRIPTION

2088742 .....

1541991 1541992 1463139 .....

1541988 1541989 1463138 1498185

Wire Harness ......................................................................................................

Connector Assembly (Main Harness) .............................................................

Connector ...................................................................................................

Connector ...................................................................................................

Terminal .....................................................................................................

Connector Assembly (Seat Switch Harness) .................................................

Connector (8 Pin) .......................................................................................

Connector ...................................................................................................

Terminal Pin ...............................................................................................

Connector (Battery Switch) ............................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 7 1 1 1 7 1

8-25

UNIT CODE D210 NORTH AMERICA

05/2014

NOTES

8-26

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE D210 NORTH AMERICA

05/2014

9

NUMERICAL INDEX

UNIT CODE D210 NORTH AMERICA

05/2014

SECTION 9 NUMERICAL INDEX PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

139 7882 9418 12892 12917

1-10 6-19 7-34 1-9 7-17 7-37 7-41 7-38 6-13 6-13 6-14 6-14 4-15 4-13 4-15 4-16 5-19 4-9 6-13 7-33 7-38 7-41 5-3 7-34 7-49 1-9 5-19 5-23 3-6 7-38 5-13 5-33 5-3 5-5 8-5 8-9 6-7 6-11 8-16 1-9 1-9 5-19 5-23 5-31 6-13 1-5 7-7 7-33 7-53

15086

4-5 5-17 5-19 5-23 7-5 8-13 7-37 7-41 1-9 1-7 1-15 4-3 5-14 6-21 6-23 7-17 7-53 1-10 6-5 7-23 5-3 5-5 8-5 7-38 7-41 8-9 7-37 7-37 8-13 8-16 1-9 1-10 1-5 1-15 3-9 4-3 4-5 4-9 6-21 7-7 7-17 7-33 7-33 7-37 7-53 7-17 7-33 7-37 7-37

12931 12949

13957 13963 14191 14489 14560 14591 14669 14758 14899 15011 15019 15025 15029 15032 15034 15039 15049 15052 15054 15055

15056 15058

59 9 40 9 14 17 12 45 26 43 57 72 20 13 13 8 22 4 8 21 48 24 21 42 11 38 3 3 44 65 8 16 32 14 1 20 13 7 9 5 5 29 27 11 1 6 18 15 11

©2014 HYSTER COMPANY

15107 15114 15116 15125 15127 15134

15135 15151 15152 15154

15155 15156

15158

14 15 42 40 12 33 2 3 23 31 11 24 52 24 17 7 7 65 3 15 31 13 2 63 8 19 14 40 16 8 4 61 7 13 15 23 13 29 22 17 2 12 39 27 6 19 13 10 34

PART NO.

15162 15163 15172 15176 15177 15178 15180 15200 15212

15222 15225 15227 15236 15315 15483 15855 15866 15915 15923 15931 16001

16007 16041 16085 16151 16168 16376

See Service Manual for service procedures.

PAGE ITEM

PART NO.

PAGE ITEM

7-41 7-53 8-14 1-15 7-33 5-13 5-33 5-14 6-7 1-5 7-19 1-10 6-21 5-3 5-13 5-13 5-13 6-7 1-9 4-3 5-13 7-13 6-5 4-13 4-15 4-13 4-15 7-49 3-3 6-14 8-9 6-3 6-7 6-11 8-13 5-35 7-17 7-33 7-37 7-41 7-33 7-37 7-43 7-31 3-3 5-3 5-5 8-7 7-33

16379 16445

3-9 7-38 7-41 7-47 7-33 7-38 7-38 7-41 7-47 7-7 6-13 6-13 7-33 7-33 7-38 7-38 7-41 4-9 5-19 5-23 6-7 7-53 4-9 6-3 6-3 6-7 6-7 6-7 6-7 6-13 6-3 6-7 6-13 7-7 7-9 7-7 7-10 6-23 7-33 7-38 7-41 5-19 5-23 7-53 6-7 6-3 6-7 7-7 7-38

18 10 8 7 17 25 14 54 25 4 2 58 2 5 39 10 19 23 40 15 29 6 38 12 12 21 34 6 21 64 3 7 12 6 26 11 15 6 21 14 32 37 16 8 42 20 4 10 19

16447 16455

16457 16460 16480 16481

16483

16484

16485

16486 16487 16538 16540 16541 16542 16543 16556

10 54 23 6 26 49 55 26 10 2 40 8 18 25 51 57 20 8 21 19 15 8 24 31 34 18 20 21 22 11 35 16 9 11 15 23 3 4 18 51 20 21 19 8 21 35 16 23 57 9-1

UNIT CODE D210 NORTH AMERICA

05/2014

NUMERICAL INDEX (continued) PART NO.

PAGE ITEM

16559 16567 16578 16597 16598 16693

6-7 4-9 7-7 7-53 3-9 4-9 6-3 6-13 6-13 6-14 6-14 5-35 6-3 6-7 7-17 7-34 7-37 4-3 6-21 7-7 7-37 7-37 1-9 4-3 5-13 5-35 6-7 7-41 7-53 7-7 7-38 7-41 1-5 7-17 7-31 4-9 6-3 7-37 6-7 6-7 7-19 7-37 7-37 8-16 1-5 1-9 1-17 5-14 4-9 7-33 7-23 7-17

16706

16708 16745 16805 16815 16828 16830 16836 16865

16883 16918 16982 16987 17105 17151 17196 17321 17423 18419 18460

18466 18494 18515 18535 18538 18585 18588 9-2

22 8 11 5 14 7 33 18 31 48 62 9 31 20 5 47 28 22 21 16 33 11 8 1 34 8 28 29 9 19 56 27 5 8 5 24 19 31 27 36 11 15 41 7 16 19 9 52 28 29 16 18

PART NO.

18589 18621 18697 18704 18705 18720 18727 18731 18903 19868 19923 19979 21189 21420 34056 35502 39359 39362 39442 39678 39714 44542 46698 53162

57597 57664

58901 58903 58933

PAGE ITEM

7-34 7-37 7-41 7-27 7-33 8-14 7-33 5-14 7-43 7-38 7-41 8-13 8-13 1-17 1-17 1-19 1-21 7-38 7-41 8-14 5-19 5-23 6-5 4-13 4-15 3-3 3-3 3-3 8-9 4-9 7-43 4-13 4-15 3-3 4-13 4-15 1-15 4-3 5-13 5-35 8-13 3-3 6-13 6-13 6-13 6-14 7-43 7-45 7-33 4-13 4-15 7-43

43 24 17 15 14 9 16 56 5 64 9 17 27 4 13 23 35 62 19 5 12 11 12 2 3 20 30 17 5 27 18 17 17 24 26 31 12 39 35 7 2 9 7 19 33 50 11 4 9 6 6 12

PART NO.

58939 58951 59229 60949 61056 66333

66359 69029 71153 78562 85550 92482 92942 101009

104506 105817 110922 110923 110924 114312

117095 119236 121085 124629 127045 128409 129563 130845 131715 131716 132401 133481 134810

See Service Manual for service procedures.

PAGE ITEM

7-47 7-33 1-5 7-9 3-3 6-3 7-17 7-33 7-37 7-41 5-3 5-13 3-5 4-13 4-15 7-55 6-23 4-9 6-3 7-11 3-5 7-47 7-47 7-47 7-47 7-37 4-9 3-5 3-5 3-5 1-10 2-7 2-9 5-33 5-35 4-9 4-13 4-15 4-9 8-14 4-13 4-15 6-3 7-7 4-9 8-13 4-9 7-37 7-37 6-11 8-19 2-25

3 31 37 4 41 4 16 5 19 10 2 15 14 22 35 6 14 9 2 10 32 13 13 13 13 8 3 10 10 10 50 10 36 26 12 6 9 9 1 3 10 10 1 15 12 34 10 7 7 8 7 4

PART NO.

135657 135658 136681

136687

136692

136704 136749

136985

PAGE ITEM

5-37 4-13 4-15 4-13 4-15 1-5 2-3 2-7 2-9 4-9 6-7 6-11 7-7 8-16 1-9 2-3 4-5 5-3 5-5 5-13 6-5 6-11 8-11 1-5 1-5 1-9 3-3 4-9 5-3 5-19 5-23 5-33 6-5 6-8 6-23 5-13 8-9 2-3 3-5 4-3 5-13 5-19 5-23 5-31 6-3 6-21 8-3 8-9 1-9 3-3 5-3 6-3

4 18 18 18 18 34 4 12 5 26 5 18 7 3 46 32 10 27 9 46 17 17 6 9 31 32 15 32 9 7 7 7 33 45 12 26 12 5 7 9 45 25 23 7 15 4 8 9 31 7 8 10

©2014 HYSTER COMPANY

UNIT CODE D210 NORTH AMERICA

05/2014

NUMERICAL INDEX (continued) PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

143309 148606 148648

7-13 8-16 5-37 8-21 2-3 3-5 4-13 4-15 4-13 4-15 7-11 4-13 4-15 4-13 4-15 6-3 3-3 8-9 4-13 4-15 4-9 6-23 1-15 1-5 1-7 1-3 7-45 6-5 5-37 8-19 2-3 2-7 2-9 3-9 5-33 6-7 6-11 6-21 6-21 2-25 5-37 2-22 5-13 5-14 3-5 4-13 4-15 3-5 4-13 4-15 4-13 4-15

185857

4-13 4-15 4-13 4-15 4-13 4-15 4-13 4-15 4-13 4-15 4-13 4-15 7-9 6-13 6-13 6-14 6-14 6-13 6-14 6-14 6-13 6-13 6-14 6-14 6-13 6-3 6-3 7-47 7-9 6-3 2-3 2-3 7-10 7-17 7-33 7-37 7-41 7-17 7-33 7-37 7-41 3-5 2-3 2-3 1-3 5-13 6-7 5-3 5-5 8-5 5-19 5-33

197067 197068

8-9 1-7 6-7 6-11 2-7 2-9 6-13 7-11 7-7 4-16 2-3 2-3 6-13 6-13 6-14 6-13 6-13 6-13 6-14 6-13 6-13 6-14 6-14 6-13 6-13 6-14 8-16 6-3 6-7 8-14 8-14 7-43 8-13 7-45 8-14 5-33 6-3 7-37 1-5 7-49 3-9 3-9 7-49 6-23 6-7 6-11 6-7 5-3 5-5 8-5 5-33 4-3

153667 153715 153716 153717 154678 156194 156195 160266 163871 164488 164639 166857 168054 169874 170658 174056 175861 175944 176640

181045 181046 182115 183550 183614 183615 185856

10 2 7 13 3 17 31 21 32 22 11 33 23 33 23 8 35 15 25 32 2 15 8 29 17 23 13 10 8 6 35 26 24 3 8 9 12 5 13 3 3 10 14 55 11 20 33 12 20 33 16 16

©2014 HYSTER COMPANY

185858 185860 185869 185870 185872 187388 188486 188516 188518 188519

188534 188700 188701 189366 190580 190757 190811 190887 192424

192425

193164 195293 195296 196927 197064 197065 197066

16 16 16 16 34 24 8 8 11 11 11 11 13 9 22 53 68 24 55 70 25 42 56 71 3 26 27 12 11 3 26 26 2 17 10 18 7 17 10 18 7 5 26 26 16 36 34 30 12 9 13 13

198956 199524 199588 201807 203071 203694 205120 205121

205122

205123 206028 206150 206634 206635 206641 210229 210647 212963 214364 215211 216877 216895 218603 218612 220000 220003 220289 220312 220426

See Service Manual for service procedures.

18 25 11 5 6 4 10 14 12 7 26 26 20 34 51 16 29 46 60 15 32 49 63 21 35 52 2 34 18 7 7 13 9 2 2 25 24 6 15 5 2 2 14 3 4 4 3 29 11 10 12 38

PART NO.

220428 220436 220466 220504 221025 221066 221341 221476 221521 221576 221588 221680 221733 221736 221763 221777 221780 222029 222358 222384 222492 222523 222584 222662 222665 227132 227145 227221 230419 230421 230680 230882 230885 233141 234038 236901 237192 237199 237208 237213 237413 238037

PAGE ITEM

8-13 5-13 5-35 6-7 5-19 8-9 7-33 7-49 6-7 8-13 3-6 7-33 3-5 3-3 1-17 3-9 1-9 1-15 8-13 1-17 5-19 7-7 6-7 5-3 5-37 6-3 7-49 1-17 8-9 2-7 2-9 4-9 3-5 3-5 7-49 8-13 5-13 2-21 8-20 3-5 5-37 8-19 8-21 4-17 3-12 4-17 3-12 7-33 7-37 7-41 6-3 7-47

1 33 13 33 8 17 33 12 32 29 41 38 6 1 5 17 39 6 8 21 22 19 15 35 9 5 15 14 2 15 11 34 24 18 13 20 42 21 7 3 6 5 4 3 2 3 2 35 4 5 27 12 9-3

UNIT CODE D210 NORTH AMERICA

05/2014

NUMERICAL INDEX (continued) PART NO.

239144 239503

240565 243973 244005

244008

244009

244272 246001 246281 246282 246283 246869 248196 248212 251099 9-4

PAGE ITEM

7-47 7-47 7-47 7-45 1-7 2-3 2-9 3-9 4-9 5-13 5-19 5-19 5-23 5-23 5-31 5-33 6-3 6-7 6-8 6-11 6-21 8-3 8-9 8-13 8-16 6-3 7-47 7-17 7-33 7-37 7-41 7-17 7-33 7-37 7-41 7-17 7-33 7-37 7-41 6-23 5-17 5-19 5-23 7-43 7-45 7-45 7-45 6-23 8-16 8-21 7-5 1-10

12 12 12 10 12 17 33 6 25 4 5 26 5 24 9 20 18 17 48 15 10 9 10 4 6 26 13 20 3 23 13 22 2 20 11 21 4 22 15 3 23 38 36 19 11 8 12 6 2 12 6 60

PART NO.

251979 257913 259782 261157 261379 264007 264134 264893 266733 268303 269448 269449 275672 276603 276627 279118 279656 287816

287851

287854 287860

292500 292501

292502 292504 292507 292509 292513 292515

PAGE ITEM

5-33 3-6 7-9 4-17 6-23 3-6 8-5 7-37 8-13 3-5 4-13 4-15 7-45 1-17 1-17 2-13 3-3 7-43 7-45 7-53 7-53 1-9 5-3 5-5 6-5 2-9 2-9 7-5 7-7 8-13 1-9 7-5 1-5 3-3 5-3 5-33 5-27 6-5 6-11 2-7 2-9 4-3 6-5 6-5 8-11 5-13 2-3 2-3 4-9 3-9 7-3 1-9

10 45 10 3 5 42 16 30 11 29 19 19 9 2 3 3 37 10 14 12 12 45 24 6 28 1 17 16 3 31 31 9 12 8 11 27 8 19 16 28 21 2 13 36 3 12 28 29 20 19 9 10

PART NO.

292521 292529 292537 292576 292577 292600 292665 292668 292669 292670 292676 292678

292679 292680

292681

See Service Manual for service procedures.

PAGE ITEM

3-3 5-33 1-5 3-9 1-15 5-3 5-13 7-13 2-3 8-7 3-11 6-19 3-11 6-19 2-3 3-11 5-17 5-19 5-23 5-27 6-19 8-7 1-7 1-10 1-10 2-3 2-7 2-9 4-3 5-3 5-3 5-5 5-14 5-27 6-5 6-5 6-5 8-11 1-5 1-7 1-9 2-3 2-7 2-7 2-7 2-9 2-9 3-5 3-9 3-11 4-3 4-9

22 4 13 16 4 6 37 9 14 6 19 23 20 24 13 17 4 19 17 10 18 2 8 47 47 30 27 20 3 3 26 7 57 7 7 16 26 5 36 13 15 9 3 11 25 2 23 8 5 18 10 23

PART NO.

292682

292683

292687 293601 293613

293628 293646 293648 293650 293651 293686 293708 293762 293779 293780

PAGE ITEM

5-13 5-17 5-19 5-23 5-33 6-3 6-7 6-8 6-11 6-19 6-21 8-3 8-9 8-13 8-16 1-5 1-5 1-9 3-3 3-9 4-9 5-33 6-3 6-5 6-8 6-23 1-5 3-3 5-17 5-19 5-23 7-49 3-3 1-9 1-9 3-11 6-19 6-21 4-13 4-15 3-3 4-13 4-15 7-49 1-13 4-13 4-15 3-3 4-3 4-3 8-5 2-9

5 9 33 31 18 17 6 47 13 19 9 10 11 5 5 10 30 20 6 20 31 6 9 34 44 11 14 5 22 37 35 4 12 12 14 13 17 23 14 14 4 36 26 8 4 5 5 13 32 33 4 6

©2014 HYSTER COMPANY

UNIT CODE D210 NORTH AMERICA

05/2014

NUMERICAL INDEX (continued) PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

293796 293799 295649 296010

8-5 1-9 7-11 4-3 5-17 5-19 5-23 2-7 2-9 6-19 2-7 3-11 5-20 6-5 1-7 1-7 1-7 1-10 1-7 5-33 1-7 5-19 5-23 6-7 5-13 8-13 1-9 1-10 4-9 6-7 6-23 4-5 4-3 7-7 5-17 5-19 5-23 1-5 1-7 8-3 5-14 3-11 6-19 7-7 8-3 7-3 1-5 1-15 4-13 3-3 7-9 5-23

300937

1-15 4-13 4-15 7-49 2-11 2-17 8-7 2-13 2-3 4-5 4-3 5-3 5-37 8-19 3-3 7-49 5-35 1-3 1-9 1-10 6-5 6-5 2-3 8-9 2-11 8-3 8-5 8-7 8-11 1-9 1-10 4-13 5-3 5-13 1-10 6-21 8-3 5-19 5-23 4-9 6-8 5-20 5-17 5-19 5-23 5-27 4-3 1-10 2-3 2-7 2-9 4-3

296011 296012 296014 296146 296158 296159 296161 296166 296167

296168 296173 296174

296205 296215 296225 296226 296249 296360 296361 296379 296395 296398 296418 296420 296421 296423 296426 296431 297531 300932

7 41 9 11 8 34 32 4 26 25 30 21 46 6 6 26 29 62 5 17 11 1 1 40 3 12 16 66 30 42 9 6 17 25 11 43 41 24 4 7 47 11 15 25 16 10 25 5 29 11 12 34

©2014 HYSTER COMPANY

300982 302020 302036 302040 302233 302398 302400 303294 305769 308117 310436 311498 313805

313828 314878 316678

316826 316828 316835 316836 317594 320152 320154

320155 320156

9 27 30 7 12 10 1 8 11 7 12 15 10 4 28 1 3 16 42 64 21 25 36 13 9 6 11 7 4 17 69 28 7 41 72 16 17 11 10 19 49 50 2 18 16 9 20 63 31 29 19 4

PART NO.

320157

320158

320159

320160 320161 320162 320289 320291 323187 324802 324858 324864 324871 324872

See Service Manual for service procedures.

PAGE ITEM

PART NO.

PAGE ITEM

5-14 6-5 8-5 8-11 2-3 2-7 2-9 2-9 5-13 5-19 5-23 5-33 6-5 6-7 6-11 6-21 8-9 8-13 8-16 1-5 1-7 2-3 2-7 2-9 3-9 4-9 5-13 5-19 5-23 5-31 6-3 6-21 1-9 5-3 5-33 6-5 1-10 1-10 1-13 4-13 4-15 1-5 6-13 6-13 7-53 7-53 7-53 4-13 4-13 4-13 3-5 3-5

324875 324972

3-5 4-9 6-8 6-21 3-9 3-9 1-5 3-5 3-5 3-5 3-5 5-19 5-23 1-10 3-5 5-35 5-33 2-9 1-3 1-3 1-15 1-15 1-13 4-16 4-16 4-16 7-9 3-5 3-5 3-5 3-5 3-6 3-5 3-5 7-9 1-17 1-17 7-47 7-47 7-47 7-47 7-47 2-11 3-3 7-53 7-53 6-13 3-5 7-37 7-37 7-37 4-3

48 14 6 2 6 2 3 16 6 4 4 19 27 7 14 14 14 6 4 35 14 37 24 22 4 22 43 24 22 8 14 7 18 14 5 37 57 68 2 30 25 28 36 41 1 1 1 1 35 37 9 15

325058 325472 325521 325549 325550 325551 325552 325599 325616 325697 325699 325799 325809 325956 325957 326003 326347 329067 329218 329221 329222 334156 334418 334447 334456 334481 334571 334580 334590 335012 335988 335991 337259 337903

338075 339492 340046 340047 341462 342734 345300 345301 345303 345423

20 33 43 3 9 12 20 19 19 19 22 28 26 56 16 6 15 32 28 28 10 3 7 1 5 2 4 31 28 2 43 33 30 8 20 19 13 13 13 13 13 9 31 4 3 39 25 38 43 32 26 9-5

UNIT CODE D210 NORTH AMERICA

05/2014

NUMERICAL INDEX (continued) PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

346330

2-25 5-37 3-5 3-5 3-5 3-5 3-5 3-5 7-43 7-33 7-34 7-37 7-37 7-37 7-37 7-45 7-45 7-33 7-37 2-11 6-13 5-35 1-7 3-3 3-3 1-10 6-13 7-45 4-10 4-10 6-21 1-9 6-21 7-53 7-53 7-53 7-53 7-33 7-34 4-10 4-10 4-10 4-10 7-45 7-45 2-9 3-3 3-3 1-5 3-9 1-9 5-35

2 2 26 26 26 26 26 26 15 20 46 39 12 13 36 5 1 23 35 9 38 4 30 29 39 52 6

364854 366713 366715 367251 368618

386954 387867

1309420 1309422 1309875 1309877 1310142

17 10 18 7 8 29 2 5 14 12 27 22 23

1321928 1322446 1322447 1322448 1324029 1324035 1324040 1324041 1324042 1324048 1327196 1327246 1329250 1330409

379698

7-47 5-3 5-5 8-5 8-7 7-47 7-47 7-47 7-47 1-3 7-38 7-38 7-38 7-45 7-17 7-33 7-37 7-41 7-43 7-37 7-41 7-50 4-9 8-3 1-17 1-19 5-3 5-33 4-13 8-14 8-14 5-19 2-7 2-9 8-9 8-5 6-23 8-9 8-3 8-3 8-9 8-20 8-21 8-3 8-3 8-9 8-21 1-17 1-17 5-3 2-3 6-13

12 16 3 23 9 12 12 12 12 22 44 46 60

3 8 15 29 8 1 1 2 2 8 45 5 4 10 9 3 6 31 34 33 32 8 44 10

1-17 3-3 3-3 1-9 1-10 5-35 7-55 7-55 7-55 7-55 4-13 4-15 2-25 5-37 4-3 6-21 5-13 6-7 6-13 2-14 1-17 1-17 1-17 1-19 2-14 2-14 1-17 1-19 1-17 1-19 7-53 7-53 7-53 2-3 7-49 8-19 2-13 2-17 2-14 7-55 7-55 7-55 7-55 7-50 2-14 7-56 7-56 7-56 6-13 6-13 6-14 6-14

1 4 39

1330410

6-14 6-14 6-14 4-10 8-3 8-20 8-3 8-20 4-16 4-16 4-16 7-38 5-17 5-23 6-3 4-10 4-10 4-10 5-7 5-7 5-7 5-7 5-7 5-7 5-29 3-3 4-3 1-17 1-19 8-19 8-22 5-19 5-23 2-22 8-21 2-19 2-21 5-37 8-16 8-20 1-17 1-19 8-19 8-22 2-22 8-21 2-19 2-21 5-37 8-16 8-20 2-19

346842 346843 346844 346845 346846 346847 347330 347340 347341 347355 347383 347384 347385 347389 347392 347516 347542 350996 352055 352885 353144 353557 353568 353569 353883 354116 354669 354671 355327 355374 356456 356457 357712 357714 358069 358072 358073 358076 359503 359572 359819 361675 361676 361973 361988 362030 362036 9-6

368702 368705 368706 368707 369812 370730 373301 373875 374160 378424 378547 379197 379198 379199 379522 379524 379697

379771 379902 381626 381919 383978 383979 383984 384210 384211 384213 384214 384377 384398 385284 385285 385286 385855

8 2 3 3 53 2 3 5 2 4 15 15 1 1

388137

389688 814732 814733 814828 814843

1 40 30 5 3 10 11 16 24 5 7 17 25 18 26 2 2 2 33 3 8 1 4 4 1 1 1 1 1 1 1 1 1 23 37 54 69

814896 814990 865659 878111 878185 878236 878834 915474 996512 1032195 1150614 1194258 1198757 1302024 1302258 1302665 1305382 1306270

1306271

1306585 1306588 1308349 1309280 1309419

See Service Manual for service procedures.

38 16 15 13 23 2 13 8 8 10 2 13 24 11 6 7 34 18 5

1310143 1310389 1310391 1310393 1312750 1318690

1330411 1330412

1330414

1330416 1330417

1330419

66 65 67 11 13 9 13 10 3 2 6 47 17 37 5 12 13 14 2 9 6 7 8 4 2 27 28 23 28 1 3 15 13 7 1 11 11 15 2 1 24 28 2 3 8 2 12 12 16 2 2 4

©2014 HYSTER COMPANY

UNIT CODE D210 NORTH AMERICA

05/2014

NUMERICAL INDEX (continued) PART NO.

1330420 1330421 1330422 1330424

1330426 1330427

1330428 1330433 1330437

1330438

1330439

1330917 1330919 1330920 1330924 1330938 1330998 1330999 1331002 1331062 1331233

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

2-21 8-21 8-22 2-19 2-21 2-19 2-21 2-22 5-37 2-19 2-21 8-21 8-22 2-19 2-21 2-19 2-21 5-19 5-23 2-22 5-37 1-17 1-19 2-22 5-19 5-37 8-16 8-19 8-20 8-21 8-22 2-22 5-37 8-21 8-22 2-22 5-37 8-16 8-20 8-21 1-3 1-3 1-3 1-3 2-11 2-14 5-13 5-13 5-13 7-37 2-21 8-20

1333572 1334638

5-13 5-9 5-11 5-9 5-11 5-9 5-11 5-11 5-9 5-11 5-9 5-11 5-9 5-9 5-33 1-3 1-3 1-3 1-3 2-14 4-3 4-3 5-13 6-3 4-3 2-3 5-11 5-11 3-12 6-5 1-3 5-17 3-9 1-5 3-12 6-5 6-5 3-12 3-12 6-5 1-15 5-35 5-13 6-5 6-7 1-10 6-3 6-5 6-5 6-5 6-5 6-3

1340673

6-3 6-7 6-11 6-13 5-13 5-13 6-3 6-3 6-5 6-7 1-9 6-7 2-3 1-9 1-9 6-7 6-11 7-49 6-3 6-3 6-3 6-3 5-35 5-35 5-3 5-33 5-33 5-33 5-33 5-35 5-33 5-3 6-3 6-7 4-3 4-3 4-3 4-3 4-5 4-5 4-5 4-5 4-5 4-3 4-5 4-3 5-3 6-3 6-17 6-21 1-13 7-7

1345354 1345908 1345909 1347004

7-49 2-14 2-14 4-3 4-5 5-3 5-7 1-9 7-43 7-43 7-43 7-43 2-3 4-9 2-22 2-22 2-19 2-21 2-19 2-21 6-21 1-17 2-3 5-17 5-19 5-23 5-27 5-31 6-5 3-3 3-5 8-22 5-37 8-21 8-21 8-21 1-17 4-5 1-7 5-13 3-5 3-12 3-12 5-33 5-7 4-7 4-9 6-7 6-23 2-11 2-11 2-11

4 9 1 6 6 2 2 3 11 5 5 17 1 7 7 3 3 15 13 4 12 25 28 9 15 17 2 3 3 8 4 1 14 3 2 2 13 2 4 5 13 12 3 7 1 22 23 24 42 21 6

©2014 HYSTER COMPANY

1334639 1334642 1334644 1334645 1334646 1334647 1334648 1335110 1335129 1335137 1335142 1335411 1335620 1335967 1335987 1337017 1337159 1337196 1337197 1338916 1338917 1339094 1339636 1339674 1340147 1340148 1340224 1340292 1340364 1340366 1340400 1340404 1340422 1340460 1340470 1340493 1340503 1340504 1340531 1340637 1340652 1340653 1340654 1340655 1340659

21 9 26 8 19 6 9 23 21 21 21 21 2 1 11 15 11 10 27 8 8 7 27 13 27 34 16 15 2 2 8 16 13 19 1 9 18 1 1 11 2 4 38 39 35 49 25 24 23 20 8 11

1340685 1340687 1340697 1340698 1340702 1340703 1340743 1340745 1340796 1340866 1340867 1340869 1340891 1340900 1340901 1340904 1340905 1340975 1340976 1340979 1340983 1340984 1340985 1340988 1340989 1340998 1343452 1343537 1343572 1343573 1343574 1343577 1343578 1343579 1343593 1343594 1343595 1343598 1343607 1343630 1343827 1343990 1344820

See Service Manual for service procedures.

32 14 16 28 29 30 32 24 43 35 7 34 35 26 1 9 20 21 16 12 1 1 4 2 21 3 1 24 12 36 19 19 18 5 16 1 2 3 5 9 37 4 14 19 6 20 3 10

1347048 1347088 1347405 1347406 1347413 1347418 1350914 1350956 1351068 1351069 1351070 1351076 1351150 1351473 1351682 1351689

1351926 1351949 1352564 1352565 1352602 1352603 1354140 1354300 1354323 1354975 1354985 1354986 1354990 1355305 1355335 1356113 1356209 1356211 1356217

10 2 6 34 10 3 6 9 17 4 2 11 5 6 8 8 9 9 11 1 16 18 40 38 12 5 38 23 21 5 5 18 6 7 22 11 7 11 13 3 3 22 1 21 37 10 7 15 5 9-7

UNIT CODE D210 NORTH AMERICA

05/2014

NUMERICAL INDEX (continued) PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

1356377 1356748 1356751 1357196 1357197 1357199 1357201 1357263

1-5 7-9 7-9 5-7 5-7 5-7 5-7 2-3 2-3 6-13 6-13 6-13 6-14 1-10 6-3 5-9 5-11 5-9 5-11 5-9 5-11 5-11 5-9 5-11 5-11 5-9 5-11 1-19 8-13 6-3 5-11 5-9 5-11 5-9 5-11 5-9 5-11 5-9 5-11 5-9 5-11 5-11 5-9 5-11 1-19 1-19 1-19 1-19 1-19 1-19 1-19 1-19

1362065 1362181 1362184 1362273 1362274 1362277

1-19 6-5 6-5 6-7 6-7 6-7 6-11 6-21 6-7 6-11 1-13 1-13 1-3 1-9 1-9 2-7 2-9 6-23 8-5 8-5 4-9 2-7 2-9 4-3 5-19 5-23 6-7 4-9 6-23 5-33 1-17 1-7 1-7 1-9 1-9 8-5 8-9 3-9 8-9 2-3 6-23 1-9 3-9 3-9 1-19 8-7 8-3 8-9 6-17 6-13 6-13 6-14

1374145 1374147 1374148 1374188 1374190 1374750

6-13 6-14 6-13 1-19 1-19 1-17 1-19 7-13 3-3 5-9 5-11 5-14 5-9 5-11 5-14 5-13 5-9 5-11 5-9 5-11 8-3 8-3 8-3 3-3 1-17 1-19 1-21 7-13 6-17 6-17 8-13 8-5 8-5 8-5 8-5 1-19 1-19 4-3 1-7 6-17 6-17 1-9 2-3 5-33 5-35 1-3 5-13 1-9 7-43 7-43 7-43 7-43

1378307 1378435

1-19 5-20 5-31 4-3 1-10 1-10 1-9 1-3 5-9 5-11 1-3 3-3 5-5 8-3 8-20 6-3 8-3 1-7 1-7 1-7 1-7 1-19 1-19 1-19 1-19 8-9 8-3 8-3 8-20 1-7 1-7 1-7 1-7 5-13 5-13 5-13 5-13 3-5 3-5 3-5 3-5 3-5 3-5 3-5 1-9 1-10 2-9 8-5 7-50 7-50 1-9 1-9

1357361

1359587 1359620 1360792 1360793 1360794 1360795 1360796 1360797 1360798 1360872 1360904 1361142 1361500 1361501 1361502 1361503 1361504 1361505 1361506 1361507 1362049 1362052 1362053 1362058 1362061 1362062 1362063 1362064 9-8

8 9 7 10 1 3 5 26 26 14 28 45 59 51 22 15 22 14 28 13 27 12 24 14 13 16 29 12 10 23 23 19 25 20 20 3 7 4 8 13 27 12 24 14 3 5 6 10 13 14 15 16

1362279 1363916 1363917 1364045 1364096 1364243 1364262 1364263 1364264 1364265 1364267 1364270 1364271 1364272 1364274 1364280 1364281 1364379 1364395 1364399 1364537 1364538 1364541 1364548 1364572 1364588 1364633 1364709 1364729 1364806 1364824 1367137 1367639 1367645 1371746 1374135 1374136 1374138

17 30 1 1 31 10 3 6 2 2 8 9 2 36 37 7 9 16 12 13 15 8 8 13 6 6 38 13 8 9 23 22 27 24 14 21 11 8 8 13 7 1 7 18 4 11 22 13 27 58

1374797 1374893 1375022 1375024 1375036 1375048 1375049 1375168 1375171 1375172 1375443 1375848 1375907 1376425 1376427 1376437 1376439 1376440 1376441 1376446 1376679 1376680 1376743 1376812 1377253 1377254 1377378 1377379 1377414 1377476 1377661 1377670 1377914 1377915 1377916 1377917

See Service Manual for service procedures.

44 2 9 11 15 22 4 36 10 10 53 10 10 53 20 12 12 15 5 5 38 12 27 36 2 8 19 19 18 17 20 31 24 3 9 13 12 1 20 30 22 1 2 1 2

1378600 1378900 1378902 1378975 1379443 1379758 1379807 1380316 1380550 1380746 1380825 1381909 1381910 1381918 1381919 1382111 1382112 1382113 1382114 1382130 1382302 1382303 1382308 1382311 1382312 1382313 1383178 1383179 1383180 1383192 1383457 1383475 1383478 1383480 1383481 1383482 1383483 1383680 1383681 1384021 1384023 1385760 1385761

4 48 4 6 54 55 26 24 23 26 16 1 12 28 13 15 16 28 27 1 2 1 2 1 18 4 5 18 18 19 19 13 17 44 18 36 34 35 37 39 38 40 2 71 7 3 2 5 28 33

©2014 HYSTER COMPANY

UNIT CODE D210 NORTH AMERICA

05/2014

NUMERICAL INDEX (continued) PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

1388309

4-9 6-8 1-7 1-7 4-15 5-3 1-13 5-13 8-16 1-19 5-14 4-3 4-3 1-5 1-5 1-5 1-5 1-5 1-5 1-5 5-3 6-5 4-3 4-7 4-7 4-7 4-7 4-10 1-13 4-3 4-7 6-21 2-13 2-17 5-3 4-7 4-7 4-7 4-7 1-5 3-5 3-5 3-3 3-5 3-5 1-19 1-7 5-3 5-5 3-9 3-9 7-34

1461669 1461671

4-17 4-13 4-15 4-13 4-15 6-13 4-17 4-17 4-17 5-13 5-14 5-13 5-13 8-25 8-25 5-17 5-19 5-23 4-13 4-15 4-13 4-15 5-14 1-5 1-7 7-47 4-7 4-7 1-3 1-3 1-21 1-21 1-25 1-25 1-25 1-25 1-25 1-25 1-25 6-7 6-5 1-9 6-7 5-35 1-21 1-21 1-21 1-21 1-22 1-22 1-25 1-21

1470164 1470687 1471535 1475249 1475250 1475444 1476421

1-22 5-14 1-10 5-35 5-35 6-23 5-3 5-5 5-27 5-14 7-55 7-55 8-13 1-5 3-5 8-13 2-3 1-25 2-19 2-21 2-19 2-21 8-13 8-13 5-27 1-21 1-25 1-21 1-25 1-13 1-22 4-5 1-5 1-5 1-21 1-21 8-13 8-13 1-7 1-7 8-13 8-13 8-13 2-13 5-17 5-17 5-19 5-23 5-17 8-13 8-13 5-17

1498185

2-19 2-21 8-25 4-3 8-13 5-13 5-20 5-17 5-19 5-23 5-29 5-17 5-27 5-17 7-55 7-55 7-55 4-16 6-5 6-5 3-3 5-9 3-3 5-9 5-9 5-11 5-9 5-11 2-19 2-21 2-19 2-21 2-19 2-21 2-19 2-21 6-5 1-5 8-13 6-17 6-21 6-21 5-17 5-19 2-9 2-7 2-9 6-5 6-5 6-5 2-5 8-13

1388314 1388315 1388838 1389330 1390182 1390302 1390575 1392495 1393738 1397863 1397864 1397887 1397895 1397912 1397913 1397924 1397928 1397929 1398007 1450092 1450503 1451697 1451698 1451703 1451712 1452459 1452955 1453180 1453260 1454122 1454478 1454698 1455770 1455771 1455779 1455780 1457089 1457126 1457127 1457128 1457856 1459114 1460397 1460442 1460668 1460669 1460992

35 46 1 1 28 1 5 15 1 8 51 30 25 26 27 17 17 11 18 18 13 15 29 3 5 9 13 1 1 21 18 7 8 18 4 6 15 12 3 1 1 14 23 19 10 28 10 18 18 44

©2014 HYSTER COMPANY

1461672 1461719 1462171 1462173 1462176 1462389 1462463 1462535 1462909 1463138 1463139 1463912 1464149 1464150 1464875 1465530 1465533 1465585 1467390 1467430 1467511 1467512 1467514 1467515 1467523 1467524 1467525 1467526 1467527 1467529 1467531 1468398 1468404 1468405 1468406 1468471 1470152 1470153 1470155 1470156 1470157 1470158 1470160 1470163

2 24 37 23 36 4 1 1 1 31 50 7 9 2 1 5 20 18 3 2 3 2 49 1 9 7 16

1477079 1477166 1477167 1479104 1483375 1483410 1483414 1483660 1483828 1484557 1484558 1485694 1486245 1486566 1489166 1489167

18 18 2 2 1 2 3 4 5 7 6 8 35 30 8 5 1 1

1489181 1489696 1491830 1493955 1493957 1494076 1494077 1494198 1494199 1494922 1494926 1495369 1495370 1495405 1495699 1495956 1495967

8 29

1495980 1497566 1497568 1498063

See Service Manual for service procedures.

55 70 5 5 1 25 8 6 59 10 11 21 33 27 28 27 9 13 13 14 14 35 18

1498406 1498407 1498408 1498965

1499243 1499327 1500780 1500781 1500782 1501412 1503378 1503379 1504041 1504042 1508079 1508081 1508206

1 1508211 8 21 22 2 2 14 22 21 20 25 23 24 6 10 19 35 33 12 30 32 6

1508212 1508233 1509882 1509942 1509943 1510058 1510876 1513954 1514074 1514076 1516799 1516800 1516801 1516977 1518159

10 10 3 35 3 32 47 7 32 30 13 2 14 7 8 9 22 5 18 18 11 11 11 11 15 15 16 16 17 17 18 18 29 23 11 19 21 36 30 17 27 4 4 4 1 15 9-9

UNIT CODE D210 NORTH AMERICA

05/2014

NUMERICAL INDEX (continued) PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

1518372

5-3 5-5 6-21 4-3 2-7 2-9 7-55 2-3 4-15 2-5 8-5 2-11 8-13 8-11 2-11 2-11 2-17 5-13 5-13 8-3 2-19 2-21 2-13 2-7 2-9 4-15 4-15 1-3 1-10 8-13 2-7 2-9 1-13 2-7 2-9 2-21 8-3 8-9 1-15 1-15 1-9 1-9 2-9 2-9 2-17 8-25 8-25 8-25 8-25 2-7 2-9 2-11

1543254 1544196 1544764 1544944 1545111

4-15 1-9 8-3 4-9 2-11 2-17 1-15 5-29 5-29 5-29 5-29 2-3 2-3 2-3 2-3 2-3 1-3 2-3 2-3 2-3 2-3 2-3 2-3 2-11 2-13 2-11 2-11 2-13 2-13 2-13 2-17 2-7 8-16 8-16 8-7 3-11 3-11 3-11 6-19 6-19 3-11 3-11 6-19 3-11 6-19 3-11 3-11 3-11 3-11 6-19 6-19 3-11

1518932 1520609 1520933 1523735 1524525 1525354 1525718 1525827 1525921 1526118 1528488 1528991 1528992 1528998 1531210 1531211 1531984 1532664 1532765 1533592 1533593 1534418 1534420 1534660 1535169 1535249 1535303 1536813 1537132 1537135 1537683 1537992 1537993 1538414 1538963 1539808 1540667 1540668 1541988 1541989 1541991 1541992 1542433

9-10

23 5 12 40 9 35 27 27 1 8 13 13 1 14 10 5 1 2 1 20 20 5 20 28 1 5 67 7 1 15 6 13 13 21 3 7 1 1 6 21 25 38 2 2 1 1 5 10

1546460 1547469 1547470 1547471 1547472 1547837 1547847 1548040 1548041 1548187 1548319 1548320 1548321 1548322 1548323 1548324 1553414 1553416 1553417 1553427 1553428 1553429 1553441 1554510 1554877 1554879 1555680 1555873 1555874 1555875 1555876 1555877 1555878 1555879 1555880 1555881 1555882 1555883 1555884 1555885 1555886 1555887 1555888

29 25 1 18 11 9 4 5 1 3 26 27 19 26 26 29 20 21 22 23 24 25 2 16 19 7 2 1 18 2 2 5 1 2 3 3 4 6 7 12 9 13 10 14 15 16 34

PART NO.

1555891 1555892 1555893 1555894 1555895 1555896 1555897 1555901 1555902 1555903 1555904 1555905 1555906 1555907 1555908 1555909 1555910 1555911 1555912 1556324 1556484 1556487 1556488 1556669 1562353 1563358 1563368 1564278 1564279 1565693 1565840 1566614

1568271 1568332 1568333 1568334 1568335

32 See Service Manual for service procedures.

PAGE ITEM

PART NO.

PAGE ITEM

6-19 3-11 6-19 3-11 6-19 6-19 3-11 6-19 3-11 3-11 3-11 6-19 6-19 6-19 6-19 6-19 6-19 6-19 6-19 6-19 6-19 6-19 6-19 8-7 2-7 2-9 8-5 1-10 1-10 1-3 1-5 2-7 2-9 1-9 1-9 2-7 2-9 8-3 5-17 5-19 5-23 5-31 4-13 4-15 5-19 5-23 5-19 5-23 5-19 5-23 5-23 5-31

1568336

5-19 5-23 5-19 5-23 5-20 5-31 5-19 5-23 5-20 5-23 5-27 5-31 5-19 5-23 5-31 5-19 5-19 5-23 4-5 2-7 2-9 2-9 5-19 5-23 6-13 1-21 5-23 2-7 2-9 5-9 5-11 5-9 5-11 4-16 4-16 4-15 4-16 4-16 3-11 3-11 3-11 3-11 3-11 3-11 2-17 1-21 6-5 5-23 6-23 3-3 5-11 3-3

33 24 28 26 30 31 28 32 29 30 31 1 2 5 6 7 8 10 11 14 20 21 22 3 14 12 5 48 48 9 2 19 29 1 1 16 14 1 20 31 29 10 7 7 27 25 44 42 30 28 20 3

1568341 1568342 1568343 1568344

1568346 1572601 1572664 1573121 1579267 1580889 1581747 1583835 1584631 1584806 1586786 1591664 1591665 1591667 1591967 1593351 1593352 1600020 1600030 1600031 1600035 1600037 1600038 1600092 1600126 1609622 1622569 1624333 1628069 1628070

23 21 2 2 51 2 41 39 49 43 1 1 16 14 6 10 14 12 12 23 18 37 9 8 12 29 21 28 7 18 7 18 6 5 4 27 33 8 5 4 29 31 9 1 18 18

©2014 HYSTER COMPANY

UNIT CODE D210 NORTH AMERICA

05/2014

NUMERICAL INDEX (continued) PART NO.

1628739 1632493 1632494 1637285 1637806 1637986 1641881 1641884 1643629 1648202 1650385 1652134 1652290 1654890 1659462 1659545 1660080 1660759 1669381 1670767 1673704 1673755 1673863 1673864 1678470 1678471 1695924 1697011 1697014 1697017 2004005 2014210 2014216 2014228 2014240 2014252 2014310 2014316 2014328 2014340 2014352 2023901 2023903 2026017 2026802 2027398 2027720 2027721

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

5-11 5-27 2-5 2-5 1-21 5-20 5-31 5-11 6-11 6-11 2-7 3-11 6-19 1-19 5-27 8-9 1-21 5-27 5-27 6-23 6-11 6-14 3-11 8-9 8-9 7-27 7-27 1-19 1-19 7-50 7-50 7-50 7-50 2-3 5-3 7-3 7-3 7-3 7-3 7-3 7-3 7-3 7-3 7-3 7-3 1-7 1-7 4-9 6-7 5-11 5-11 5-11

2032490 2033614

4-16 4-9 4-10 4-10 4-10 2-17 1-9 7-47 2-19 2-21 2-17 6-7 8-5 8-19 8-16 1-19 6-23 6-23 7-47 7-47 7-47 7-47 7-47 5-9 4-16 4-3 6-7 7-11 2-19 2-21 2-3 4-3 8-3 8-21 8-21 8-21 7-9 7-9 7-9 7-9 7-9 7-9 7-9 7-9 7-9 7-9 2-9 7-5 7-5 7-9 7-9 7-9

2058043 2058064 2058076 2060358

7-9 7-9 7-9 8-13 8-22 2-3 2-19 8-5 8-21 2-4 2-22 3-3 3-11 6-19 6-21 4-9 5-17 5-19 5-23 8-11 5-17 5-19 8-16 5-3 5-5 5-37 2-25 8-7 6-23 4-16 2-3 2-21 5-31 1-3 8-16 5-23 5-27 8-13 8-25 7-47 2-7 2-9 8-5 7-37 7-41 7-7 7-7 7-47 7-7 2-11 7-13 7-47

2302640 2302742 2302806 2302842

7-7 7-47 7-10 7-10 7-10 7-10 7-13 7-3 7-13 2-11 7-10 7-7 7-47 7-10 7-10 7-3 7-17 7-37 7-41 7-7 7-7 7-7 2-11 2-11 2-17 7-11 7-9 7-9 7-3 7-47 2-11 2-17 7-5 7-7 7-5 7-13 2-13 7-9 7-7 7-3 7-7 7-13 7-3 7-10 7-5 7-13 7-9 7-7 7-13 7-3 7-3 7-13

4 1 1 2 45 12 2 10 9 22 7 3 1 34 5 7 11 67 34 6 4 17 18 6 4 3 10 33 1 1 1 1 1

2 3 15 39 1

©2014 HYSTER COMPANY

2034265 2034266 2034484 2034906 2034909 2035275 2035396 2036180 2036274 2036371 2037311 2037318 2037319 2037772 2037776 2039101 2039102 2039103 2040959 2044370 2045129 2046035 2046448 2046547 2046671 2046756 2047825 2047859 2050719 2054463 2055965 2055969 2055971 2055978 2055982 2055984 2055997 2056004 2056047 2056048 2056631 2056818 2056819 2058040 2058041 2058042

4 17 7 2 2 11 4 1 1 3 41 21

2060547 2060876 2060877 2063266 2063339

2 28 2 3 11 11 11 11 11 2 9 26 29 13 19 19 15 36 2 15 16 14 6 6 6 14 14 14

2063379 2063917 2064926 2065849 2066643 2067821 2070134 2071079 2071094 2074151 2074859 2075656 2086419 2086421 2088742 2092245 2095551 2107815 2200226

14 6 34 14 15

2302017 2302060 2302200 2302270 2302461 2302509 2302518

See Service Manual for service procedures.

14 6 36 1 22 38 10 17 16 1 15 13 7 3 17 1 36 2

2302880 2302923 2303012 2303049 2303249 2303421 2303438 2303522 2303541 2303543 2303610

2303643 2303674 2303747 2303801 2303821 2303974 2304015

8 3 7 1 13 1 2 15 11 36 9 23 18 22 3 4 9 1 9 1 6 10 9

2304072 2304113 2304170 2304307 2304346 2304464 2304572 2304638 2304646 2304755 2304757 2305090 2305104 2305120 2305173 2305293 2305540 2305680 2305702 2305722 2305888 2305926

6 9 5 6 6 1 12 2 7 18 1 6 5 8 8 6 13 16 16 6 8 21 17 4 7 5 5 2 14 3 6 17 4 18 5 4 3 6 3 1 1 11 4 11 13 1 6 10 3 5 5 9-11

UNIT CODE D210 NORTH AMERICA

05/2014

NUMERICAL INDEX (continued) PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

2306238 2306269 2306471 2306476 2306609 2306729 2306801 2306815 2306840 2306918 2306942 2307136 2307137 2307325 2307650

7-47 7-13 7-47 1-3 7-47 7-47 7-10 7-3 7-7 7-13 7-5 7-47 7-10 7-10 7-9 7-9 7-9 7-13 2-11 7-9 7-3 7-10 7-7 7-3 7-10 7-5 7-13 7-11 1-3 7-3 7-3 7-5 7-10 7-7 6-17 7-3 7-10 7-10 1-3 7-13 7-5 7-3 7-10 7-7 7-13 7-47 7-13 7-13 7-10 7-10 7-3 7-10

2311159 2311241 2311325 2311349 2311528 2311531 2311584 2311737 2311969 2803475 2803523 2803529 2803548 2803550 2803551 2803552 2803553 2803554 2803555

7-5 7-5 7-47 1-15 7-5 7-10 7-13 7-47 7-7 7-37 7-49 7-33 7-33 7-37 7-33 7-33 7-38 7-38 7-38 7-41 7-37 7-33 7-33 7-41 7-43 7-38 7-41 7-38 7-41 7-41 7-41 7-37 7-37 7-38 7-41 7-38 7-41 7-33 7-37 7-41 7-33 7-37 7-41 7-53 7-53 7-53 7-45 8-14 8-14 7-33 3-3 3-3

2805021 2805042 2805053 2805127 2805128 2805132 2805324 2805325 2805326 2805385 2805392 2805401 2805402 2805403 2805461 2805462 2805463 2805464 2805465 2805502 2805503 2805870

3-3 5-3 3-3 7-45 7-45 7-45 3-12 3-12 3-12 7-49 1-3 1-3 1-3 1-3 7-53 7-53 7-53 7-53 7-53 7-3 7-3 7-33 7-50 7-34 7-33 7-33 7-7 7-7 7-37 7-41 7-43 7-37 7-41 7-43 7-43 7-43 7-43 7-15 7-17 7-17 7-27 7-17 7-27 7-17 7-27 7-17 7-17 7-17 7-17 7-19 7-19 7-21

2307711 2307803 2307856 2307941 2307945 2307984 2308151 2308278 2308557 2308604 2308612 2308673 2308681 2308709 2308943 2308965 2309259 2309481 2309496 2309678 2309712 2309799 2309976 2310075 2310091 2310141 2310250 2310326 2310365 2310542 2310612 2310818 2310939 2311054 2311132 9-12

14 8 14 14 2 14 2 13 10 3 14 7 8 5 5 5 10 8 15 3 1 1 7 7 5 12 20 3 12 8 1 22 4 3 3 14 3 5 2 1 5 5 9 5 14 8 8 8

2803558 2803559 2803560 2803569 2803571 2803573 2803574 2803819 2803821 2803879 2803880 2803893 2803894 2803895 2803896 2803938 2803941 2803942 2804047 2804066 2804265 2804735 2805017 2805019

4 10 8 13 11 1 1 25 16 1 7 9 24 22 59 58 52 21 26 27 28 25 14 61 28 50 30 1 1 1 1 53 22 53 22 34 4 5 34 4 5 12 12 12 15 6 25 40 25

2805875 2805877 2805880 2805949 2805956 2805987 2805988 2805990 2805991 2805992 2806000 2806101 2806102 2806103 2806104 2806105 2806106 2806107 2806114 2806115 2806116

See Service Manual for service procedures.

19 17 26 7 7 15 1 1 1 2 17 19 25 4 13 13 13 13 13 4 2 37 41 36 36 14 26 5 6 5 6 7 3 1 1 12 6 11 7 9 3 10 4 6 3 1 16 2

PART NO.

2806117 2806118 2806120 2806121 2806122 2806123 2806125 2806126 2806127 2806128 2806129 2806130 2806131 2806132 2806133 2806134 2806135 2806136 2806137 2806138 2806139 2806140 2806142 2806145 2806147 2806148 2806149 2806150 2806152 2806154 2806156 2806157 2806158 2806159 2806160 2806161 2806162 2806163 2806164 2806165 2806166 2806167 2806168 2806169 2806172 2806175 2806176 2806177

PAGE ITEM

7-23 7-19 7-23 7-19 7-19 7-19 7-19 7-19 7-19 7-19 7-19 7-19 7-19 7-19 7-19 7-27 7-27 7-29 7-30 7-27 7-27 7-27 7-27 7-27 7-27 7-27 7-27 7-27 7-27 7-31 7-31 7-31 7-31 7-31 7-30 7-30 7-30 7-30 7-30 7-30 7-30 7-30 7-30 7-30 7-30 7-30 7-30 7-24 7-24 7-24 7-24 7-24

1 16 1 15 3 14 13 12 10 8 9 7 6 5 4 2 1 13 14 16 10 11 13 8 9 4 5 12 4 1 6 7 3 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5

©2014 HYSTER COMPANY

UNIT CODE D210 NORTH AMERICA

05/2014

NUMERICAL INDEX (continued) PART NO.

PAGE ITEM

2806178 2806179 2806180 2806181 2806182 2806183 2806184 2806186 2806187 2806188 2806189

7-24 7-24 7-24 7-24 7-24 7-24 7-23 7-23 7-23 7-23 7-21 7-23 7-21 7-23 7-21

2806190 2806191

6 7 8 9 10

©2014 HYSTER COMPANY

2 3 4 7 3 9 3 8 5

PART NO.

2806192 2806193 2806194 2806195 2806198 2806199 2806200 2806201 2806202 2806203

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

7-23 7-21 7-23 7-23 7-23 7-29 7-23 7-24 7-23 7-21 7-23 7-29 7-29 7-29 7-29

2806204 2806205 2806206 2806207 2806208 2806209 2806210 2806211 2806212 2806213 2806214 2806215 2806217 2806219

7-29 7-29 7-29 7-29 7-29 7-29 7-29 7-29 7-29 7-29 7-29 7-29 7-29 7-21 7-29

2806220 2806221 2806222 2806223 2896220 3042496 4002241 4014808 4015874 4016002 4016003 4016004 4021425 6060412

7-29 7-29 7-29 7-29 7-21 3-3 6-21 5-13 5-14 5-13 5-13 5-14 7-50 7-33

6 5 5 10 12 11 14 13 4 11 20 18 17 2

See Service Manual for service procedures.

5 24 3 4 8 7 6 9 10 19 12 14 16 1 22

23 1 15 21 1 32 18 1 58 2 7 50 30

9-13

UNIT CODE D210 NORTH AMERICA

05/2014

NUMERICAL INDEX (continued) NOTES

9-14

See Service Manual for service procedures.

©2014 HYSTER COMPANY