Hyster T5ZAC (C476) T7ZAC (C477) Parts Manual - PDF DOWNLOAD

T5ZAC (C476) T7ZAC (C477)

4095989 07/2014

©2014 HYSTER COMPANY

UNIT CODE C476 NORTH AMERICA

07/2014

SECTIONS 1

FRAME/DRIVE UNIT

2

ELECTRICAL SYSTEM

3

STEER HANDLE/BRAKE SYSTEM

4

REAR AXLE AND LOAD WHEELS

5

OPTIONS

6

NUMERICAL INDEX

This Parts Manual is divided into 6 major sections which are listed above. Quick reference to these sections can be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages to the corresponding tab.

07/2014

UNIT CODE C476 NORTH AMERICA

TABLE OF CONTENTS DESCRIPTION

PAGE

A AUDIBLE ALARM ............................................................................................................................................

B BACKPAD INTERMEDIATE ..........................................................................................................................................

BATTERY DISCONNECT ...............................................................................................................................

BATTERY RETENTION ..................................................................................................................................

BATTERY ROLLERS ......................................................................................................................................

BRAKE ASSEMBLY C476 ............................................................................................................................................................

C477 ............................................................................................................................................................

5-6

1-26 2-6 1-28 5-8 3-19 3-20

C CONTROL MODULE AND ATTACHING HARDWARE ..................................................................................

2-7 CONVENIENCE TRAY .................................................................................................................................... 5-10 COVERS AND FLOORMAT ............................................................................................................................ 1-30 D 2-4 DASH DISPLAY ..............................................................................................................................................

DECALS C476 ............................................................................................................................................................ 1-32 C477 ............................................................................................................................................................ 1-34 DRIVE MOTOR INSTALLATION C477 ............................................................................................................................................................

1-4 DRIVE WHEEL AND TIRE AND STATIC STRAP - C477 ......................................................................................................................

1-8 E EE CONTACTOR ASSEMBLY C477 ............................................................................................................................................................

2-8 ELECTRIC BRAKE C476 ............................................................................................................................................................ 3-18 ELECTRICAL ..................................................................................................................................................

2-2 H HIGH SPEED FOOT PEDAL ...........................................................................................................................

2-5

J JUMPER HARNESS PARK BRAKE SWITCH .............................................................................................................................. 2-27 M MASTER DRIVE UNIT C476 ............................................................................................................................................................

CARRIER - C477 ........................................................................................................................................

DRIVE - C477 ..............................................................................................................................................

HOUSING - C477 ........................................................................................................................................

OUTPUT - C477 ..........................................................................................................................................

STEERING PARTS - C477 .........................................................................................................................

©2014 HYSTER COMPANY

See Service Manual for service procedures.

1-12 1-17 1-19 1-18 1-20 1-16

i

UNIT CODE C476 NORTH AMERICA

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TABLE OF CONTENTS (continued) DESCRIPTION

PAGE

TURNTABLE BEARING - C477 .................................................................................................................. 1-21 MASTER DRIVE UNIT ASSEMBLY C476 ............................................................................................................................................................ 1-10 MASTER DRIVE UNIT ASSEMBLY AND ATTACHING PARTS C477 ............................................................................................................................................................ 1-15 P PARKING BRAKE ASSEMBLY .......................................................................................................................

3-6 PIN COUPLER ................................................................................................................................................ 1-22 R REAR AXLE AND LOAD WHEELS .................................................................................................................

RF TERMINAL .................................................................................................................................................

T THROTTLE ASSEMBLY SWITCH ..................................................................................................................

TILLER ARM ASSEMBLY C476 ............................................................................................................................................................

C477 ............................................................................................................................................................

TILLER HANDLE SIDE GLIDE - 17 INCH ...............................................................................................................................

SIDE GLIDE - 25 INCH ...............................................................................................................................

STANDARD - 17 INCH ................................................................................................................................

STANDARD - 25 INCH ................................................................................................................................

TILLER HEAD ASSEMBLY .............................................................................................................................

TOWING COUPLER .......................................................................................................................................

TRACTION MOTOR ASSEMBLY C476 ............................................................................................................................................................

C477 ............................................................................................................................................................

4-2 5-2 3-8 3-16 3-14 3-12 3-13 3-10 3-11 3-2 1-24 1-2 1-6

V VISUAL ALARM ..............................................................................................................................................

5-4

W WIRE HARNESS AUDIBLE ALARM ........................................................................................................................................

FOOT SWITCH ...........................................................................................................................................

MAIN ...........................................................................................................................................................

MAIN - ALTERNATE PART, PAGE 1 OF 2 ................................................................................................

MAIN - ALTERNATE PART, PAGE 2 OF 2 ................................................................................................

PUSH BUTTON ...........................................................................................................................................

RF TERMINAL ............................................................................................................................................

STROBE LIGHT ..........................................................................................................................................

TILLER HANDLE .........................................................................................................................................

2-26 2-25 2-10 2-14 2-16 2-24 2-18 2-20 2-22

ii

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE C476 NORTH AMERICA

07/2014

ABBREVIATIONS QUICK REFERENCE SHEET Listed below are abbreviations used in parts manuals to denote the following expressions: spacer TERM

DEFINITION

TERM

DEFINITION

Amp

Amperes

FRE

Freezer Environment

AR

As Required

in.

inches

BDI

Battery Discharge Indicators

LPG

Liquefied Petroleum Gas

BWI

Brush Wear Indicator

MAP

Manifold Absolute Pressure

CE

Communicator End

mm

millimeters

CRE

Corrosive Environment

MSTS

Microprocessor Spark Timing System

D/B

Date Break

NPT

National Pipe Threads

dbA

Decibel "A" Scale

O/S

Oversize

DE

Drive End

PTO

Power Take Off

ECH

Empty Container Handler

RPM

Revolutions per Minute

ECH-3

Empty Container Handler - 3 High Stacking

S/N

Serial Number

TMM

Truck Management Module

ECH-4

Empty Container Handler - 4 High Stacking

UL Type D

Diesel-Powered Safety Rating

ECH-5

Empty Container Handler - 5 High Stacking

UL Type DS

Diesel-Powered Safety Rating

UL Type E

Battery-Powered Safety Rating

ECH-6

Empty Container Handler - 6 High Stacking

UL Type EE

Battery-Powered Safety Rating

UL Type ES

Battery-Powered Safety Rating

ECH-7

Empty Container Handler - 7 High Stacking

UL Type G

Gasoline-Powered Safety Rating

UL Type GS

Gasoline-Powered Safety Rating

ECM

Electronic Control Module

UL Type LP

Gas-Powered Safety Rating

ECN

Engineering Change Notice

UL Type LPS

LP Gas-Powered Safety Rating

EEPROM

Electrically Erasable Programmable Read Only Memory

U/S

Undersize

EPA

US Environmental Protection Agency

UL

Underwriters Laboratory

EPROM

Electrically Programmable Read Only Memory

V

Volts

©2014 HYSTER COMPANY

See Service Manual for service procedures.

iii

UNIT CODE C476 NORTH AMERICA

07/2014

HOW TO USE THE ILLUSTRATED PARTS MANUAL This parts manual describes and illustrates assemblies, subassemblies, and detail parts needed for service replacement.

iv

The different constructions are indicated by keys and footnotes. The callouts correspond to descriptions found on the next page.

See Service Manual for service procedures.

©2014 HYSTER COMPANY

07/2014

UNIT CODE C476 NORTH AMERICA

HOW TO FIND THE DESIRED PART NUMBER

1.

2.

3.

4.

5.

WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN: Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.

Turn to the section you chose. Use the Section Table of Contents to determine the assembly which would normally contain the part required.

Then locate the part on the assembly breakdown page.

WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN: Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).

Locate the assembly the required part is used on and turn to the page indicated for that assembly.

Then locate the part on the assembly breakdown page.

WHEN THE PART NUMBER IS KNOWN: Use the Numerical Index (Page 6-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.

GENERAL:

6.

The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.

Parts Supersession Information. Part numbers that have this history will be displayed in the parts list in the order that they were superseded (from oldest to newest). The superseded part numbers will be shown with a line through them.

Five periods in the PART NO. column (. . . . .) indicate that the part is either Not Serviced Separately or there is a reference to another figure.

A figure reference is denoted by a pointing hand followed by a figure number in the DESCRIPTION column (FFigure 10)

7.

8.

Keys are used to show two or more similar assemblies, RH and LH assembly parts, etc.

Select the appropriate key, "A", "B", "C", "D", or "E" and the corresponding quantity column to find the required parts. Two periods in the QTY column (..) indicate that the part is not used for that assembly.

Indented descriptions under the DESCRIPTION column are used to indicate assemblies and

©2014 HYSTER COMPANY

subparts of assemblies. In the example on the previous page, BEARING CAP (Item 2) is a subpart of the major assembly CASE. 9. Quantities shown are for one assembly. The quantities of the subpart BEARING CAP are indicated as two and two. This means two per CASE assembly.

10. Serial number breaks identify the most current parts information and are shown as follows: → S/N D001H2628 Indicates last serial number affected.

S/N D001H2629 → Indicates the first serial number affected.

S/N D001H1553 ↔ S/N D001H3291 Indicates a range of serial numbers affected.

ECN numbers for pending serial numbers are shown to allow for the inclusion of the most current parts information and are identified as follows: → S/N Pending Per ECN 63243 Indicates a pending serial number for last unit affected.

S/N Pending Per ECN 63243 → Indicates a pending serial number for first unit affected.

Date breaks are used to indicate when a change occurred but a subsequent serial number break was not recorded. This is an arbitrary date usually based on the ECN release and are identified as follows: → D/B 3/00 Indicates that a change occurred sometime within that month for the item affected.

D/B 3/00 → Indicates that a change occurred sometime within that month for the item affected.

D/B 3/00 ↔ D/B 4/00 Indicates a range of production dates of the item affected.

Contact your local dealer for Hyster lift trucks for serial number information for items with a ECN or a date break.

ORDERING PARTS: When ordering replacement parts, give the unit serial number, part number, name of part and quantity required.

For any further information on parts, service, or ordering, consult your local dealer for Hyster lift trucks.

See Service Manual for service procedures.

v

UNIT CODE C476 NORTH AMERICA

07/2014

IDENTIFICATION OF TRUCK SERIAL NUMBERS

(1) and (2)

The first letter and three numbers indicate the truck unit code.

(3)

The second letter indicates the plant of manufacture.

(4)

The four or five digit number indicates the production sequence number of the truck.

(5)

The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.

The letters "I", "O", and "Q" will not be used.

For pending serial numbers contact your local dealer for Hyster lift trucks.

Parts referred to in this book as right or left hand parts are in accordance with the illustration above.

vi

See Service Manual for service procedures.

©2014 HYSTER COMPANY

07/2014

UNIT CODE C476 NORTH AMERICA

PUBLICATIONS Every new lift truck is provided with an OPERATING MANUAL. This manual has information that the operator must know for inspection and operation of the lift truck.

SERVICE MAINTENANCE MANUALS, which provide service and overhaul procedures, and PARTS

MANUALS with complete replacement part identification, are available at a nominal fee from your Hyster dealer to assist users in effectively maintaining Hyster lift trucks in a safe, useful condition. See the list below for information on ordering specific publications for this model lift truck.

PUBLICATION

HYSTER PART NUMBER

Operating Manual........................................................................................................................ 4092803 Service Manual (Complete)......................................................................................................... 4096029 Parts Manual............................................................................................................................... 4095989

©2014 HYSTER COMPANY

See Service Manual for service procedures.

vii

UNIT CODE C476 NORTH AMERICA

07/2014

NOTES

viii

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE C476 NORTH AMERICA

07/2014

1

FRAME/DRIVE UNIT

07/2014

UNIT CODE C476 NORTH AMERICA

SECTION 1 FRAME/DRIVE UNIT DESCRIPTION

PAGE

BACKPAD INTERMEDIATE ..........................................................................................................................................

BATTERY RETENTION ..................................................................................................................................

COVERS AND FLOORMAT ............................................................................................................................

DECALS C476 ............................................................................................................................................................

C477 ............................................................................................................................................................

DRIVE MOTOR INSTALLATION C477 ............................................................................................................................................................

DRIVE WHEEL AND TIRE AND STATIC STRAP - C477 ......................................................................................................................

MASTER DRIVE UNIT C476 ............................................................................................................................................................

CARRIER - C477 ........................................................................................................................................

DRIVE - C477 ..............................................................................................................................................

HOUSING - C477 ........................................................................................................................................

OUTPUT - C477 ..........................................................................................................................................

STEERING PARTS - C477 .........................................................................................................................

TURNTABLE BEARING - C477 ..................................................................................................................

MASTER DRIVE UNIT ASSEMBLY C476 ............................................................................................................................................................

MASTER DRIVE UNIT ASSEMBLY AND ATTACHING PARTS C477 ............................................................................................................................................................

PIN COUPLER ................................................................................................................................................

TOWING COUPLER .......................................................................................................................................

TRACTION MOTOR ASSEMBLY C476 ............................................................................................................................................................

C477 ............................................................................................................................................................

©2014 HYSTER COMPANY

See Service Manual for service procedures.

1-26 1-28 1-30 1-32 1-34 1-4 1-8 1-12 1-17 1-19 1-18 1-20 1-16 1-21 1-10 1-15 1-22 1-24 1-2 1-6

1-1

UNIT CODE C476 NORTH AMERICA

07/2014

TRACTION MOTOR ASSEMBLY (FIGURE 1-1) C476

1-2

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE C476 NORTH AMERICA

07/2014

TRACTION MOTOR ASSEMBLY C476 ITEM 1 2 3 4 5 6 7 8 9 10 11 12

PART NO. 2074725 1595707 1595710 12929 1595712 1591532 2787341 1595711 1595713 1595714 239503 292681 2787345 a 4020677

DESCRIPTION

QTY

Traction Motor Assembly ....................................................................................

Flange ............................................................................................................

Armature .........................................................................................................

Snap Ring ..................................................................................................

Flange ............................................................................................................

1 1 1 2 1

Connector (4 Way) .....................................................................................

Bolt .................................................................................................................

Terminal Board ...............................................................................................

Stator ..............................................................................................................

Nut ..............................................................................................................

Lockwasher ................................................................................................

Connector (2 Way) .....................................................................................

Bearing , Sensor .............................................................................................

1 4 1 1 6 3 1 1

FOOTNOTES: a

Not Illustrated

©2014 HYSTER COMPANY

See Service Manual for service procedures.

1-3

UNIT CODE C476 NORTH AMERICA

07/2014

DRIVE MOTOR INSTALLATION (FIGURE 1-2) C477

ITEM 1 2 3 4 5 6

1-4

PART NO.

DESCRIPTION

QTY

2084747 4061344 2045959 296166 296013 293780

Magnetic Brake Assembly (With Diode) (FFigure 3-12)....................................

Traction Motor Assembly (FFigure 1-3).............................................................

Key (Woodruff) ....................................................................................................

Capscrew ............................................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

See Service Manual for service procedures.

1 1 1 3 6 6

©2014 HYSTER COMPANY

07/2014

UNIT CODE C476 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY

See Service Manual for service procedures.

1-5

UNIT CODE C476 NORTH AMERICA

07/2014

TRACTION MOTOR ASSEMBLY (FIGURE 1-3) C477

1-6

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE C476 NORTH AMERICA

07/2014

TRACTION MOTOR ASSEMBLY C477 ITEM

1 2 3 4 5 6 7 8 9 10 11

PART NO.

DESCRIPTION

4061344 4621595 4078440 4078441 4078442 4078443 4078444 4078445 4078446 4078447 4061542 4056662 4052389

Traction Motor Assembly ....................................................................................

Traction Motor ................................................................................................

Bracket , Drive End ....................................................................................

Retainer Assembly (Bearing) .....................................................................

Snap Ring Assembly and Key ....................................................................

Bolt , Fixing ................................................................................................

Plate , Connection ......................................................................................

Sensor ........................................................................................................

Bearing .......................................................................................................

Bracket , Rear End .....................................................................................

O-Ring ............................................................................................................

Gear (Input Pinion) .........................................................................................

Locknut (Elastic Stop Nut) ..............................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 1 1 1 1 1 1 1 1

1-7

UNIT CODE C476 NORTH AMERICA

07/2014

DRIVE WHEEL AND TIRE (FIGURE 1-4) AND STATIC STRAP — C477

ITEM 1 1 1 1 1 1 1 1 2 3 4 5 6 7

1-8

PART NO.

DESCRIPTION

QTY

4072585 4072587 4072586 4068562 2046757 1701703 2088989 4072588 2021593 239906 15129 18557 15157 15057

Drive Tire Assy (Poly Smooth) ............................................................................

Drive Tire Assy (Red EZ Poly 85D) ....................................................................

Drive Tire Assy (Poly 80D Black) ........................................................................

Wheel .............................................................................................................

Cushion Tire (Poly) .........................................................................................

Tire (Red EZ Poly 85D) ..................................................................................

Cushion Tire (Poly 80D) .................................................................................

Wheel And Tire (Vulkollan) .................................................................................

Wheel Nut ...........................................................................................................

Static Strap .........................................................................................................

Lockwasher .........................................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

See Service Manual for service procedures.

1 1 1 1 1 1 1 1 5 1 2 1 1 1

©2014 HYSTER COMPANY

07/2014

UNIT CODE C476 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY

See Service Manual for service procedures.

1-9

UNIT CODE C476 NORTH AMERICA

07/2014

MASTER DRIVE UNIT ASSEMBLY (FIGURE 1-5) C476

1-10

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE C476 NORTH AMERICA

07/2014

MASTER DRIVE UNIT ASSEMBLY C476 ITEM 1 2 3 4 5 6 7 7 8 9 9 10 11 12 13 14 15 16 17 18 19 20

PART NO. 1641927 1511859 2085166 2045959 1475398 2045188 2040499 2040753 2038719 2037928 2306688 287750 296424 a 15057 a 15129 a 15157 a 239906 a 18557 2039316 2074725 1581851 1581562

DESCRIPTION

QTY

Kit-Screw ............................................................................................................

Dowel ..................................................................................................................

Brake Assembly , Magnetic (With Diode) (FFigure 3-10)..................................

Key (Woodruff) ....................................................................................................

Capscrew ............................................................................................................

Master Drive Unit (FFigure 1-6).........................................................................

Wheel and Tire (Rubber) ....................................................................................

Wheel and Tire (Poly) .........................................................................................

Drive Wheel ....................................................................................................

Tire (Poly) .......................................................................................................

Tire (Rubber) ..................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Nut ......................................................................................................................

Lockwasher .........................................................................................................

Lockwasher .........................................................................................................

Static Strap (10 in.) .............................................................................................

Capscrew ............................................................................................................

Nut ......................................................................................................................

Traction Motor Assembly (FFigure 1-1).............................................................

Washer ...............................................................................................................

Lockwasher .........................................................................................................

1 2 1 1 4 1 1 1 1 1 1 4 4 1 2 1 1 1 4 1 4 4

FOOTNOTES: a

Used with Polyurethane Wheel and Tire Assembly

©2014 HYSTER COMPANY

See Service Manual for service procedures.

1-11

UNIT CODE C476 NORTH AMERICA

07/2014

MASTER DRIVE UNIT (FIGURE 1-6) C476

1-12

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE C476 NORTH AMERICA

07/2014

MASTER DRIVE UNIT C476 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 22 22 22 22 22 22 22 23 24 24 24 24 24 24 24 24 25 25 25 25 26 27 28 29 30 30 30

PART NO.

DESCRIPTION

2045188 1534179 1479432 1534286 1534181 1534182 1534183 1534186 1534184 1534188 1534189 1534190 1534191 1534287 1534193 1479433 1534194 1534277 1534198 1534199 1534278 1534290 1534202 1534203 1534204 1534205 1534206 1534207 1534208 1534209 1534291 1534210 1534211 1534212 1534213 1534214 1534215 1534216 1534218 1617536 1554108 1554114 1497284 1534220 1534221 1497284 1557399 1534223 1534224 1534225

Master Drive Unit ................................................................................................

Plug ................................................................................................................

Seal ................................................................................................................

Support ...........................................................................................................

Bushing ..........................................................................................................

Bearing ...........................................................................................................

Gasket ............................................................................................................

Bolt .................................................................................................................

Housing ..........................................................................................................

Bearing ...........................................................................................................

Plate ...............................................................................................................

Bolt .................................................................................................................

Bushing ..........................................................................................................

Housing ..........................................................................................................

Cover ..............................................................................................................

Plug ................................................................................................................

Washer ...........................................................................................................

Gear ...............................................................................................................

Bearing ...........................................................................................................

Nut ..................................................................................................................

Gear ...............................................................................................................

Bearing ...........................................................................................................

Shim (0.040 in.) ..............................................................................................

Shim (0.043 in.) ..............................................................................................

Shim (0.047 in.) ..............................................................................................

Shim (0.048 in.) ..............................................................................................

Shim (0.049 in.) ..............................................................................................

Shim (0.0496 in.) ............................................................................................

Shim (0.050 in.) ..............................................................................................

Shim (0.051 in.) ..............................................................................................

Spacer ............................................................................................................

Shim (0.071 in.) ..............................................................................................

Shim (0.073 in.) ..............................................................................................

Shim (0.075 in.) ..............................................................................................

Shim (0.077 in.) ..............................................................................................

Shim (0.079 in.) ..............................................................................................

Shim (0.081 in.) ..............................................................................................

Shim (0.083 in.) ..............................................................................................

Shim (0.085 in.) ..............................................................................................

Kit-Gear ..........................................................................................................

Nut ..............................................................................................................

Nut , Ring ...................................................................................................

Sealing Ring (Wheel Shaft) ........................................................................

Wheel Shaft ....................................................................................................

Cover ..............................................................................................................

Sealing Ring (Wheel Shaft) ............................................................................

Bearing ...........................................................................................................

Shim (0.163 in.) ..............................................................................................

Shim (0.164 in.) ..............................................................................................

Shim (0.165 in.) ..............................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 4 2 1 10 1 1 1 14 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1-13

UNIT CODE C476 NORTH AMERICA

07/2014

MASTER DRIVE UNIT C476 ITEM 30 30 30 30 30 30 30 30 30 30 30 31 32 33 33 33 33 33 33 33 33 33 33 33 34 35 36

1-14

PART NO. 1534226 1534227 1534228 1534229 1534230 1534231 1534232 1534233 1534234 1534235 1534236 1519014 1534249 1534237 1534238 1534239 1534240 1534241 1534242 1534243 1534244 1534245 1534246 1534247 1534248 1497280 1497282

DESCRIPTION

QTY

Shim (0.166 in.) ..............................................................................................

Shim (0.167 in.) ..............................................................................................

Shim (0.168 in.) ..............................................................................................

Shim (0.169 in.) ..............................................................................................

Shim (0.170 in.) ..............................................................................................

Shim (0.171 in.) ..............................................................................................

Shim (0.172 in.) ..............................................................................................

Shim (0.173 in.) ..............................................................................................

Shim (0.175 in.) ..............................................................................................

Shim (0.177 in.) ..............................................................................................

Shim (0.179 in.) ..............................................................................................

Nut ..................................................................................................................

Bearing ...........................................................................................................

Shim (0.035 in.) ..............................................................................................

Shim (0.037 in.) ..............................................................................................

Shim (0.039 in.) ..............................................................................................

Shim (0.041 in.) ..............................................................................................

Shim (0.043 in.) ..............................................................................................

Shim (0.047 in.) ..............................................................................................

Shim (0.048 in.) ..............................................................................................

Shim (0.0488 in.) ............................................................................................

Shim (0.0496 in.) ............................................................................................

Shim (0.050 in.) ..............................................................................................

Shim (0.051 in.) ..............................................................................................

Spacer ............................................................................................................

Plug ................................................................................................................

Gasket ............................................................................................................

See Service Manual for service procedures.

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

©2014 HYSTER COMPANY

UNIT CODE C476 NORTH AMERICA

07/2014

MASTER DRIVE UNIT ASSEMBLY AND ATTACHING PARTS (FIGURE 1-7) C477

ITEM 1 1 1 1 1 1 1 2 3 4 5

PART NO.

DESCRIPTION

4086730 ..... ..... ..... ..... ..... .....

1581852 296013 293780 293647

Master Drive Unit Assembly ...............................................................................

Steering Parts (FFigure 1-8).........................................................................

Carrier (FFigure 1-9).....................................................................................

Housing (FFigure 1-10).................................................................................

Drive (FFigure 1-11)......................................................................................

Output (FFigure 1-12)...................................................................................

Turntable Bearing (FFigure 1-13)..................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Capscrew ............................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 1 1 6 6 6 6

1-15

UNIT CODE C476 NORTH AMERICA

07/2014

MASTER DRIVE UNIT (FIGURE 1-8) STEERING PARTS — C477

ITEM 1

1-16

PART NO.

DESCRIPTION

QTY

4076757

Tiller Bar Connection ..........................................................................................

See Service Manual for service procedures.

1

©2014 HYSTER COMPANY

UNIT CODE C476 NORTH AMERICA

07/2014

MASTER DRIVE UNIT (FIGURE 1-9) CARRIER — C477

ITEM 1 2 3

PART NO.

DESCRIPTION

4076758 4076759 4076760

Carrier .................................................................................................................

Bushing ...............................................................................................................

Capscrew ............................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 4 6

1-17

UNIT CODE C476 NORTH AMERICA

07/2014

MASTER DRIVE UNIT (FIGURE 1-10) HOUSING — C477

ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14

1-18

PART NO.

DESCRIPTION

QTY

4096662 4072701 4072705 1568225 1507371 1507332 1568223 1568226 1568222 382796 318707 1507373 4072706 .....

Housing ...............................................................................................................

Cap .....................................................................................................................

Valve ...................................................................................................................

Cover ..................................................................................................................

Capscrew ............................................................................................................

O-Ring ................................................................................................................

Cover ..................................................................................................................

Pin .......................................................................................................................

Capscrew ............................................................................................................

Sealing Ring .......................................................................................................

Plug .....................................................................................................................

Plug .....................................................................................................................

Plate ....................................................................................................................

Protector .............................................................................................................

See Service Manual for service procedures.

1 1 1 1 10 1 1 8 8 2 1 1 1 1

©2014 HYSTER COMPANY

UNIT CODE C476 NORTH AMERICA

07/2014

MASTER DRIVE UNIT (FIGURE 1-11) DRIVE — C477

ITEM 1 2

PART NO.

DESCRIPTION

.....

1568230

Helical Gear ........................................................................................................

Nut ......................................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1

1-19

UNIT CODE C476 NORTH AMERICA

07/2014

MASTER DRIVE UNIT (FIGURE 1-12) OUTPUT — C477

ITEM 1 2 3 4 5 5 6 7 8 8 8 8 9 10 11 11 11 11 12 12 12 12

1-20

PART NO.

DESCRIPTION

QTY

1507340 .....

1507338 .....

4072708 4032538 1507343 1606031 4076772 4076773 4076775 4076776 1606032 1586382 2307254 2302695 2310139 4076766 4097108 4097109 4097110 4097111

Wheel Stud .........................................................................................................

Wheel Shaft ........................................................................................................

Seal .....................................................................................................................

Tube ....................................................................................................................

Bevel Gear Shaft Set ..........................................................................................

Gear Set .........................................................................................................

Bearing (Taper Roller) ........................................................................................

Bearing (Taper Roller) ........................................................................................

Plate , Shim (0.004 in.) .......................................................................................

Plate , Shim (0.005 in.) .......................................................................................

Plate , Shim (0.012 in.) .......................................................................................

Plate , Shim (0.020 in.) .......................................................................................

Bearing (Taper Roller) ........................................................................................

Snap Ring ...........................................................................................................

Shim (0.004 in.) ..................................................................................................

Shim (0.006 in.) ..................................................................................................

Shim (0.012 in.) ..................................................................................................

Plate , Shim ........................................................................................................

Shim ....................................................................................................................

Shim ....................................................................................................................

Shim ....................................................................................................................

Shim ....................................................................................................................

See Service Manual for service procedures.

7 1 1 1 1 1 2 1 AR AR AR AR 1 1 AR AR AR AR AR AR AR AR

©2014 HYSTER COMPANY

UNIT CODE C476 NORTH AMERICA

07/2014

MASTER DRIVE UNIT (FIGURE 1-13) TURNTABLE BEARING — C477

ITEM 1 2

PART NO.

DESCRIPTION

4096663 1507379

Bearing ...............................................................................................................

Screw ..................................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 12

1-21

UNIT CODE C476 NORTH AMERICA

07/2014

PIN COUPLER (FIGURE 1-14)

ITEM 1 2 3 4

1-22

PART NO.

DESCRIPTION

QTY

2307634 15060 15160 18602

Coupler ...............................................................................................................

Nut ......................................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

See Service Manual for service procedures.

1 2 2 2

©2014 HYSTER COMPANY

07/2014

UNIT CODE C476 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY

See Service Manual for service procedures.

1-23

UNIT CODE C476 NORTH AMERICA

07/2014

TOWING COUPLER (FIGURE 1-15)

1-24

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE C476 NORTH AMERICA

07/2014

TOWING COUPLER ITEM 1 2 2 3 4 5 6 7 8 9

PART NO.

DESCRIPTION

2309564 1473580 2039232 ..... ..... .....

2309722 15243 15058 15158 16813

Coupler and Handle Assy ...................................................................................

Coupler ...........................................................................................................

Lever ..............................................................................................................

Rod .............................................................................................................

Cotter Pin ...................................................................................................

Lever ..........................................................................................................

Knob ...............................................................................................................

Cotter Pin .......................................................................................................

Nut ......................................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 1 1 1 4 4 4

1-25

UNIT CODE C476 NORTH AMERICA

07/2014

BACKPAD (FIGURE 1-16) INTERMEDIATE

1-26

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE C476 NORTH AMERICA

07/2014

BACKPAD INTERMEDIATE ITEM 1 2 3 4

PART NO.

DESCRIPTION

2034996 2041680 227173 194133

Pad .....................................................................................................................

Plate ....................................................................................................................

Screw ..................................................................................................................

Capscrew ............................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 2 4 2

1-27

UNIT CODE C476 NORTH AMERICA

07/2014

BATTERY RETENTION (FIGURE 1-17)

1-28

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE C476 NORTH AMERICA

07/2014

BATTERY RETENTION ITEM 1 2 3 4 5 6

PART NO.

DESCRIPTION

2034556 15178 15158 221712 236866 2050899

Bracket (With Stud) .............................................................................................

Washer ...............................................................................................................

Washer ...............................................................................................................

Nut ......................................................................................................................

Capscrew ............................................................................................................

Plate ....................................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

2 2 2 2 2 1

1-29

UNIT CODE C476 NORTH AMERICA

07/2014

COVERS AND FLOORMAT (FIGURE 1-18)

ITEM 1 2 3 4 5 6 7 8 9 10

1-30

PART NO.

DESCRIPTION

QTY

4611350 2054533 335989 335991 2040664 2059897 2309789 2034382 2034380 2309789

Cover (Front) ......................................................................................................

Cover ..................................................................................................................

Information Case ................................................................................................

Cover (Information Case) ...................................................................................

Rivet ....................................................................................................................

Floormat ..............................................................................................................

Pad .....................................................................................................................

Clip ......................................................................................................................

Screw ..................................................................................................................

Pad .....................................................................................................................

See Service Manual for service procedures.

1 1 1 1 4 1 1 3 3 1

©2014 HYSTER COMPANY

07/2014

UNIT CODE C476 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY

See Service Manual for service procedures.

1-31

UNIT CODE C476 NORTH AMERICA

07/2014

DECALS (FIGURE 1-19) C476

1-32

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE C476 NORTH AMERICA

07/2014

DECALS C476 ITEM 1 2 3 4 5 5 6 7 8 8 9 10 11 12 13 14

PART NO.

DESCRIPTION

1529042 1534660 4082837 2307359 2099551 2099552 1624592 1646818 2044484 2050774 2106453 2106454 2307400 389688 2106479 2053454

Label (Hyster) .....................................................................................................

Label (Patents and Trademarks) ........................................................................

Label (Parking Brake) .........................................................................................

Label (High Speed) .............................................................................................

Label (Cold Storage) ...........................................................................................

Label (Arctic) .......................................................................................................

Label (AC Power) ...............................................................................................

Label (Greenville Mfg) ........................................................................................

Label (Battery Discharge Notice - Flooded Battery) ...........................................

Label (Battery Discharge Notice - AGM Battery) ................................................

Label (Fuse-4 Amp) ............................................................................................

Label (Fuse Replacement Warning) ...................................................................

Rivet ....................................................................................................................

Nameplate Cover ................................................................................................

Label (Warning) ..................................................................................................

Label (No Step) ...................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

3 1 1 1 1 1 2 1 1 1 1 1 4 1 1 2

1-33

UNIT CODE C476 NORTH AMERICA

07/2014

DECALS (FIGURE 1-20) C477

1-34

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE C476 NORTH AMERICA

07/2014

DECALS C477 ITEM 1 2 3 4 5 5 6 7 8 8 9 10 11 12 13 14

PART NO.

DESCRIPTION

1529042 1534660 4082837 2307359 2099551 2099552 2305689 1646818 2044484 2050774 2106453 4034189 2307400 389688 2106479 2053454

Label (Hyster) .....................................................................................................

Label (Patents and Trademarks) ........................................................................

Label (Parking Brake) .........................................................................................

Label (High Speed) .............................................................................................

Label (Cold Storage) ...........................................................................................

Label (Arctic) .......................................................................................................

Label (Pinch Warning) ........................................................................................

Label (Greenville Mfg) ........................................................................................

Label (Battery Discharge Notice - Flooded Battery) ...........................................

Label (Battery Discharge Notice - AGM Battery) ................................................

Label (Fuse-4 Amp) ............................................................................................

Kit -Hyster Logo Labels ......................................................................................

Rivet ....................................................................................................................

Nameplate Cover ................................................................................................

Label (Warning) ..................................................................................................

Label (No Step) ...................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 1 2 2 1 1 1 1 4 1 1 2

1-35

UNIT CODE C476 NORTH AMERICA

07/2014

NOTES

1-36

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE C476 NORTH AMERICA

07/2014

2

ELECTRICAL SYSTEM

07/2014

UNIT CODE C476 NORTH AMERICA

SECTION 2 ELECTRICAL SYSTEM DESCRIPTION

PAGE

BATTERY DISCONNECT ...............................................................................................................................

CONTROL MODULE AND ATTACHING HARDWARE ..................................................................................

DASH DISPLAY ..............................................................................................................................................

EE CONTACTOR ASSEMBLY C477 ............................................................................................................................................................

ELECTRICAL ..................................................................................................................................................

HIGH SPEED FOOT PEDAL ...........................................................................................................................

JUMPER HARNESS PARK BRAKE SWITCH ..............................................................................................................................

WIRE HARNESS AUDIBLE ALARM ........................................................................................................................................

FOOT SWITCH ...........................................................................................................................................

MAIN ...........................................................................................................................................................

MAIN - ALTERNATE PART, PAGE 1 OF 2 ................................................................................................

MAIN - ALTERNATE PART, PAGE 2 OF 2 ................................................................................................

PUSH BUTTON ...........................................................................................................................................

RF TERMINAL ............................................................................................................................................

STROBE LIGHT ..........................................................................................................................................

TILLER HANDLE .........................................................................................................................................

©2014 HYSTER COMPANY

See Service Manual for service procedures.

2-6 2-7 2-4 2-8 2-2 2-5 2-27 2-26 2-25 2-10 2-14 2-16 2-24 2-18 2-20 2-22

2-1

UNIT CODE C476 NORTH AMERICA

07/2014

ELECTRICAL (FIGURE 2-1)

2-2

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE C476 NORTH AMERICA

07/2014

ELECTRICAL ITEM 1 2 3 4 5 6 7 8 9 10 11 11 12 13 13 14 14 15 15 16 17 17 18 19

PART NO.

DESCRIPTION

2042675 18465 15127 15154 15054 293795 320156 136687 .....

4060227 4629436 2086255 4623706 4631165 4635409 2084858 2086255 4629437 2086255 1331362 4629422 2086255 2079891 1554902

Horn ....................................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Nut ......................................................................................................................

Bracket ................................................................................................................

Control Module (CAN) (FFigure 2-5).................................................................

Cable Assy (-W) ..................................................................................................

Boot ................................................................................................................

Controller (Combi AC1 PW) ................................................................................

Wire Harness (Main) (FFigure 2-7)....................................................................

Wire Harness (Main) (Alternate Part) (FFigure 2-8, FFigure 2-9)....................

Cable Assy (2GA, -U) .........................................................................................

Boot ................................................................................................................

Cable Assy (Contactor) .......................................................................................

Boot ................................................................................................................

Fuse (400 Amp) ..................................................................................................

Cable Assy (-V) ...................................................................................................

Boot ................................................................................................................

Contactor (24V, 150 Amp) ..................................................................................

Screw ..................................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 2 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2

2-3

UNIT CODE C476 NORTH AMERICA

07/2014

DASH DISPLAY (FIGURE 2-2)

ITEM 1 2 2 3 4 5 5 6

PART NO. .....

4626700 4626072 369242 1563732 2051870 4047541 4053097 a 4082296

DESCRIPTION

QTY

Mounting Weldment ............................................................................................

Dash Display (Standard) (24V) ...........................................................................

Dash Display (Cooler/Subzero) (24V) ................................................................

Capscrew ............................................................................................................

Nut (U-Type) .......................................................................................................

Ignition Switch (Toggle) (Optional) (Not Shown) ................................................

Ignition Switch (Key) (Shown) .............................................................................

Key Set ...........................................................................................................

Label (Dash Display) ..........................................................................................

1 1 1 3 3 1 1 1 1

FOOTNOTES: a

2-4

Not Illustrated

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE C476 NORTH AMERICA

07/2014

HIGH SPEED FOOT PEDAL (FIGURE 2-3)

ITEM 1 2 3 4 5 6 7 8 9 10

PART NO.

DESCRIPTION

2308914 186493 15916 320155 2053043 18508 2309839 15918 15175 15055

Switch , Foot .......................................................................................................

Screw ..................................................................................................................

Lockwasher .........................................................................................................

Washer ...............................................................................................................

Wire Harness (Foot Switch) (FFigure 2-14).......................................................

Capscrew ............................................................................................................

Hose Clamp ........................................................................................................

Lockwasher .........................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 2 2 2 1 2 2 2 2 2

2-5

UNIT CODE C476 NORTH AMERICA

07/2014

BATTERY DISCONNECT (FIGURE 2-4)

ITEM 1 1 1 1 1 1 2 3 4 5 6 7

2-6

PART NO.

DESCRIPTION

QTY

2085488 288835 2303500 2085112 1195971 2303500 2033589 220359 264150 296162 292680 136687

Battery Connector Assy (Red) ............................................................................

Battery Connector (Red) ................................................................................

Terminal .........................................................................................................

Battery Connector Assy (Gray) ...........................................................................

Battery Connector (Gray) ...............................................................................

Terminal .........................................................................................................

Battery Connector Pull Handle ...........................................................................

Screw ..................................................................................................................

Nut ......................................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Nut ......................................................................................................................

See Service Manual for service procedures.

1 1 2 1 1 2 1 2 2 2 2 2

©2014 HYSTER COMPANY

UNIT CODE C476 NORTH AMERICA

07/2014

CONTROL MODULE AND ATTACHING HARDWARE (FIGURE 2-5)

ITEM 1 2 3 4 5

PART NO.

DESCRIPTION

4623706 292507 320156 302399 296379

Controller (Combi AC1 PW) ................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Nut ......................................................................................................................

Washer ...............................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 4 4 4 4

2-7

UNIT CODE C476 NORTH AMERICA

07/2014

EE CONTACTOR ASSEMBLY (FIGURE 2-6) C477

ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

2-8

PART NO.

DESCRIPTION

QTY

292501 320156 296215 2094189 2079891 1331362 2094188 227177 16378 15154 15127 2094190 2054558 18865 2094089 2094187 296379

Capscrew ............................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

Plate ....................................................................................................................

Contactor (24V, 150 Amp) ..................................................................................

Fuse (400 Amp) ..................................................................................................

Cover ..................................................................................................................

Screw ..................................................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Washer ...............................................................................................................

Buss Bar .............................................................................................................

Insulator ..............................................................................................................

Capscrew ............................................................................................................

Grommet .............................................................................................................

Enclosure Box .....................................................................................................

Washer ...............................................................................................................

See Service Manual for service procedures.

2 2 2 1 1 1 1 3 2 2 2 1 2 2 2 1 2

©2014 HYSTER COMPANY

07/2014

UNIT CODE C476 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY

See Service Manual for service procedures.

2-9

UNIT CODE C476 NORTH AMERICA

07/2014

WIRE HARNESS (FIGURE 2-7) MAIN

2-10

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE C476 NORTH AMERICA

07/2014

WIRE HARNESS MAIN ITEM 1 1 1 1 2 2 3 3 4 4 5 5 5 5 6 7 7 8 8 9 10 10 10 11 11 11 12 12 13 13 14 14 15 15 16 16 17 17 17 17 17 18 19 19 19 19 20 20 20

PART NO.

DESCRIPTION

4631165 .....

2056243 2035276 2068741 .....

1567318 .....

1306270 .....

1306270 .....

1566116 1532664 1597773 1566117 .....

148606 .....

148606 2033694 .....

2048593 2309579 .....

2048593 2309579 .....

1462762 .....

1462762 .....

1306270 .....

1306270 .....

1532219 .....

1525580 1502626 1597773 1330439 4044070 .....

1493465 1330414 1531312 .....

1490242 1490243

Wire Harness (Main) ...........................................................................................

Connector Assembly (CPS005 Combi Cntrl) .................................................

Connector (35 Way) ...................................................................................

Connector (Socket Female) .......................................................................

Plug ............................................................................................................

Ring Terminal (TS045 Cntlr -B) ......................................................................

E-Ring ........................................................................................................

Connector Assembly (TS003 MN K Coil +) ....................................................

Terminal .....................................................................................................

Connector Assembly (TS004 MN K Coil -) .....................................................

Terminal .....................................................................................................

Connector Assembly (CPS015 Diagnostic Connector) ..................................

Connector ...................................................................................................

Connector ...................................................................................................

Terminal .....................................................................................................

Dust Cap (For Diagnostic Cable) ...................................................................

Ring Terminal (TS018 MN K Pre-Charge) .....................................................

E-Ring ........................................................................................................

Ring Terminal (TS017 MN K Post Cnct) ........................................................

E-Ring ........................................................................................................

Fuse Holder ....................................................................................................

Connector Assembly (CRS108 FT SW BCK Pad Harn) ................................

Connector (6 Way) .....................................................................................

Socket ........................................................................................................

Connector Assembly (CRS060 Dash Display) ...............................................

Connector (6 Way) .....................................................................................

Socket ........................................................................................................

Spade Terminal (TS019 Key Sw Batt) ...........................................................

E-Ring ........................................................................................................

Spade Terminal (TS020 Key Sw St) ..............................................................

E-Ring ........................................................................................................

Connector Assembly (TS001 Horn +) ............................................................

Terminal .....................................................................................................

Connector Assembly (TS002 Horn -) .............................................................

Terminal .....................................................................................................

Connector Assembly (CPS088 Pump Coil) ....................................................

Connector ...................................................................................................

Connector Assembly (CPS046 Sped) ............................................................

Connector ...................................................................................................

Connector ...................................................................................................

Terminal .....................................................................................................

Plug ............................................................................................................

Cap .................................................................................................................

Connector Assembly (CRP013 Visible Alarm) ...............................................

Connector (2 Pin) .......................................................................................

Connector (Secondary Lock) .....................................................................

Terminal .....................................................................................................

Connector Assembly (CPS014 Audible Alarm) ..............................................

Connector (2 Way) .....................................................................................

Connector ...................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 24 11 1 1 1 1 1 1 1 1 1 3 1 1 1 1 1 2 1 1 5 1 1 6 1 1 1 1 1 1 1 1 1 1 1 1 1 7 1 1 1 1 1 2 1 1 1 2-11

UNIT CODE C476 NORTH AMERICA

07/2014

WIRE HARNESS MAIN ITEM 20 21 21 21 21 22 22 22 23 23 23 23 24 24 24 24 24 25 25 25 25 26 26 26 26 27 27 27 27 28

2-12

PART NO. 1597773 .....

1484557 1484558 1463141 .....

2048593 2309579 .....

1561559 1561755 1463140 .....

1463180 1463191 1484377 1463140 .....

1508211 1597839 2060555 .....

1508206 1597839 2060555 .....

1561559 1561755 1463140 1322393

DESCRIPTION

QTY

Terminal .....................................................................................................

Connector Assembly (CPS162 Htr Tiller Harn) ..............................................

Connector (2 Socket) .................................................................................

Connector ...................................................................................................

Terminal (Socket) .......................................................................................

Connector Assembly (CRS115 Ctrl Mod) .......................................................

Connector (6 Way) .....................................................................................

Socket ........................................................................................................

Connector Assembly (CRP119 Intlk Regen Sw) ............................................

Connector (2 Pin) .......................................................................................

Connector (Secondary Lock) .....................................................................

Terminal (Pin) .............................................................................................

Connector Assembly (CRP103 Prk Brk Sw Harn) ..........................................

Connector ...................................................................................................

Connector ...................................................................................................

Plug ............................................................................................................

Terminal (Pin) .............................................................................................

Connector Assembly (CPS003 Trac Enc) ......................................................

Connector (4 Way) .....................................................................................

Receptacle Contact 20-22 AWG ................................................................

Wire Seal ....................................................................................................

Connector Assembly (CPS001 Temp Sen) ....................................................

Connector (2 Way) .....................................................................................

Receptacle Contact 20-22 AWG ................................................................

Wire Seal ....................................................................................................

Connector Assembly (CRP105 Elec Brk) .......................................................

Connector (2 Pin) .......................................................................................

Connector (Secondary Lock) .....................................................................

Terminal (Pin) .............................................................................................

Fuse (4 Amp) ..................................................................................................

See Service Manual for service procedures.

2 1 1 1 2 1 1 4 1 1 1 2 1 1 1 1 2 1 1 4 4 1 1 2 2 1 1 1 2 2

©2014 HYSTER COMPANY

07/2014

UNIT CODE C476 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY

See Service Manual for service procedures.

2-13

UNIT CODE C476 NORTH AMERICA

07/2014

WIRE HARNESS (FIGURE 2-8) MAIN — ALTERNATE PART, PAGE 1 OF 2

2-14

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE C476 NORTH AMERICA

07/2014

WIRE HARNESS MAIN – ALTERNATE PART, PAGE 1 OF 2 ITEM 1 1 2 3 3 4 4 4 4 4 5 6 7 7 7 7 7 7 8 8 8 8 9 10 10 11 11 12 12 12 12 13 13 14 14 14 15 15 15 15 16 16 16 16 17 17 17 17

PART NO.

DESCRIPTION

4635409 .....

1306270 2033694 .....

148606 .....

1531312 1330439 1352603 1352602 1582464 1500912 .....

1597773 1330439 1330438 1500913 1351068 .....

1597773 1532664 1566116 1566117 .....

148606 .....

1306270 .....

2068741 2035276 2056243 .....

1566116 .....

2309579 2048593 .....

2060555 1597839 1508206 .....

1508211 1597839 2060555 .....

1561559 1561755 1463140

Wire Harness (Main) ...........................................................................................

Terminal (TS004 MN K Coil) ..........................................................................

Terminal .....................................................................................................

Fuse Holder ....................................................................................................

Ring Terminal (TS017 MN K Post Connector) ...............................................

E-Ring ........................................................................................................

Connector Assembly (CRP065 Telemetry Interlock) ......................................

Terminal .....................................................................................................

Plug ............................................................................................................

Secondary Lock .........................................................................................

Connector ...................................................................................................

Fastener .........................................................................................................

Clip .................................................................................................................

Connector Assembly (CPS065 Telemetry Interlock) ......................................

Terminal .....................................................................................................

Plug ............................................................................................................

Terminal (Socket) .......................................................................................

Connector ...................................................................................................

Connector (DT PLU 12 SOC) .....................................................................

Conenctor Assembly (CPS015 Diagnostic Connector) ..................................

Terminal .....................................................................................................

Connector ...................................................................................................

Connector ...................................................................................................

Dust Cap (For Diagnostic Cable) ...................................................................

Ring Terminal (TS018 MN K Pre-Charge) .....................................................

E-Ring ........................................................................................................

Terminal (TS003 MN K Coil +) .......................................................................

Terminal .....................................................................................................

Connector Assembly (CPS005 Combi Controller) .........................................

Plug ............................................................................................................

Connector (Socket Female) .......................................................................

Connector (35 Way) ...................................................................................

Ring Terminal (TS045 Controller B-) ..............................................................

Connector ...................................................................................................

Connector Assembly (CRS108 Foot Switch Back Pad Harness) ...................

Socket ........................................................................................................

Connector (6 Way) .....................................................................................

Connector Assembly (CPS001 Temperature Sensor) ...................................

Wire Seal ....................................................................................................

Receptacle Contact 20-22 AWG ................................................................

Connector (2 Way) .....................................................................................

Connector Assembly (CPS003 Traction Enc) ................................................

Connector (4 Way) .....................................................................................

Receptacle Contact 20-22 AWG ................................................................

Wire Seal ....................................................................................................

Connector Assembly (CRP105 Electric Brake) ..............................................

Connector (2 Pin) .......................................................................................

Connector (Secondary Lock) .....................................................................

Terminal (Pin) .............................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 2 1 1 1 3 9 1 1 1 1 1 2 9 1 1 1 1 3 1 1 1 1 1 1 1 1 11 24 1 1 1 1 1 1 1 2 2 1 1 1 4 4 1 1 1 2 2-15

UNIT CODE C476 NORTH AMERICA

07/2014

WIRE HARNESS (FIGURE 2-9) MAIN — ALTERNATE PART, PAGE 2 OF 2

2-16

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE C476 NORTH AMERICA

07/2014

WIRE HARNESS MAIN – ALTERNATE PART, PAGE 2 OF 2 ITEM 1 1 1 1 1 2 2 2 2 3 3 4 4 4 5 5 6 6 6 6 7 7 7 8 8 8 8 9 9 10 10 10 10 10 11 12 12 13 13 14 14 14 14

PART NO.

DESCRIPTION

4635409 .....

1484377 1463140 1463191 1463180 .....

1463140 1561755 1561559 .....

1462762 .....

2048593 2309579 .....

1462762 .....

1463141 1484558 1484557 .....

2048593 2309579 .....

1493465 1330414 1531312 ..... ..... .....

1525580 1502626 1330439 1597773 4044070 .....

1306270 .....

1306270 .....

1490242 1490243 1597773

Wire Harness (Main) ...........................................................................................

Connector Assembly (CRP103 Park Brake Switch Harness) ........................

Plug ............................................................................................................

Terminal (Pin) .............................................................................................

Connector ...................................................................................................

Connector ...................................................................................................

Connector Assembly (CRP119 Interlink Regen Switch) ................................

Terminal (Pin) .............................................................................................

Connector (Secondary Lock) .....................................................................

Connector (2 Pin) .......................................................................................

Spade Terminal (TS020 Key Switch Coil) ......................................................

E-Ring ........................................................................................................

Connector Assembly (CRS060 Dash Display) ...............................................

Connector (6 Way) .....................................................................................

Socket ........................................................................................................

Spade Terminal (TS019 Key Switch Battery) .................................................

E-Ring ........................................................................................................

Connector Assembly (CPS162 Tiller Harness) ..............................................

Terminal (Socket) .......................................................................................

Connector ...................................................................................................

Connector (2 Socket) .................................................................................

Connector Assembly (CRS115 Control Module) ............................................

Connector (6 Way) .....................................................................................

Socket ........................................................................................................

Connector Assembly (CRP013 Visible Alarm) ...............................................

Connector (2 Pin) .......................................................................................

Connector (Secondary Lock) .....................................................................

Terminal .....................................................................................................

Connector Assembly (CPS088 Pump Coil) ....................................................

Connector ...................................................................................................

Connector Assembly (CPS046 Sped) ............................................................

Connector ...................................................................................................

Connector ...................................................................................................

Plug ............................................................................................................

Terminal .....................................................................................................

Cap .................................................................................................................

Terminal (TS002 Horn -) ................................................................................

Terminal .....................................................................................................

Terminal (TS001 Horn +) ................................................................................

Terminal .....................................................................................................

Connector Assembly (CPS014 Audible Alarm) ..............................................

Connector (2 Way) .....................................................................................

Connector ...................................................................................................

Terminal .....................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 2 1 1 1 2 1 1 1 1 1 1 6 1 1 1 2 1 1 1 1 4 1 1 1 2 1 1 1 1 1 2 6 1 1 1 1 1 1 1 1 2

2-17

UNIT CODE C476 NORTH AMERICA

07/2014

WIRE HARNESS (FIGURE 2-10) RF TERMINAL

2-18

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE C476 NORTH AMERICA

07/2014

WIRE HARNESS RF TERMINAL ITEM 1 1 2 2 3 4 5 6 7 8 8 9 10 10 11 11 12 12 13 13 14 14 15 15

PART NO.

DESCRIPTION

2087507 .....

2037552 .....

2102929 178190 178192 178195 53123 178191 .....

1369424 927286 .....

1369410 .....

2303345 .....

2303345 .....

1369410 .....

2303345 .....

1369410

Wire Harness (RF Terminal) ...............................................................................

Ring Terminal (To Keyswitch +) .....................................................................

Terminal .....................................................................................................

Ring Terminal (To + Battery Side of Connector) ............................................

Terminal .....................................................................................................

Spring .............................................................................................................

Contact ...........................................................................................................

Fuse Holder ....................................................................................................

Fuse (5 Amp) ..................................................................................................

Fuse Cap ........................................................................................................

Ring Terminal (To Controller B-) ....................................................................

Terminal .....................................................................................................

Strap Clamp ...................................................................................................

Ring Terminal (Negative B- 1) ........................................................................

Terminal (Ring) ..........................................................................................

Ring Terminal (Negative B- 2) ........................................................................

Terminal (Ring) ..........................................................................................

Ring Terminal (Positive Contactor 2) .............................................................

Terminal (Ring) ..........................................................................................

Ring Terminal (Positive Contactor 1) .............................................................

Terminal (Ring) ..........................................................................................

Ring Terminal (Positive Key 2) .......................................................................

Terminal (Ring) ..........................................................................................

Ring Terminal (Positive Key 1) .......................................................................

Terminal (Ring) ..........................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 1 2 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1

2-19

UNIT CODE C476 NORTH AMERICA

07/2014

WIRE HARNESS (FIGURE 2-11) STROBE LIGHT

ITEM 1 1 1 1 2 2 2 2

2-20

PART NO.

DESCRIPTION

QTY

4629745 .....

1490242 1490243 1330438 .....

1330409 1330414 1531312

Wire Harness (Strobe Light) ...............................................................................

Connector Assembly (CPS013 Main Harness) ..............................................

Connector (2 Way) .....................................................................................

Connector ...................................................................................................

Terminal (Socket) .......................................................................................

Connector Assembly (CRP014 Visible Alarm) ...............................................

Connector ...................................................................................................

Connector (Secondary Lock) .....................................................................

Terminal .....................................................................................................

See Service Manual for service procedures.

1 1 1 1 1 1 1 1 1

©2014 HYSTER COMPANY

07/2014

UNIT CODE C476 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY

See Service Manual for service procedures.

2-21

UNIT CODE C476 NORTH AMERICA

07/2014

WIRE HARNESS (FIGURE 2-12) TILLER HANDLE

2-22

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE C476 NORTH AMERICA

07/2014

WIRE HARNESS TILLER HANDLE ITEM 1 1 1 1 2 2 3 3 4 4 4 4 5 5 5 5 6 6 7 7 8 8 9 9 10 10 11 11 12 12 12 12 13 13 13 13 14 14 14 14 15 15 15 15

PART NO.

DESCRIPTION

4629902 .....

1369409 2309579 2048835 .....

1655189 .....

2099021 .....

2037544 2309579 2054072 .....

1369409 2309579 2048835 .....

2099021 .....

1655189 .....

1655189 .....

2099021 .....

1655189 .....

1655189 .....

1561559 1561755 1463140 .....

1484557 1484558 1463141 .....

1561559 1561755 1463140 .....

2054000 2309579 4081540

Wire Harness (Tiller Handle) ..............................................................................

Connector Assembly (CRS059 Ctrl Mod C) ...................................................

Connector (8 Way) .....................................................................................

Socket ........................................................................................................

Insulator .....................................................................................................

Connector Assembly (TS008 B+ For Neut) ....................................................

Receptacle .................................................................................................

Connector Assembly (TS007 B+ For Neut) ....................................................

Terminal .....................................................................................................

Connector Assembly (CRS145 Hall Sen) .......................................................

Receptacle .................................................................................................

Socket ........................................................................................................

Insulator .....................................................................................................

Connector Assembly (CRS060 Sw Assy) ......................................................

Connector (8 Way) .....................................................................................

Socket ........................................................................................................

Insulator .....................................................................................................

Connector Assembly (TS005 Neut Sw In) ......................................................

Terminal .....................................................................................................

Connector Assembly (TS006 Neut Sw In) ......................................................

Receptacle .................................................................................................

Connector Assembly (TS004 RH Brk Sw) ......................................................

Receptacle .................................................................................................

Connector Assembly (TS002 LH Brk Sw) ......................................................

Terminal .....................................................................................................

Connector Assembly (TS003 Intlk Sw) ...........................................................

Receptacle .................................................................................................

Connector Assembly (TS001 Regen Sw) .......................................................

Receptacle .................................................................................................

Connector Assembly (CRP150 Park Brk Harn) ..............................................

Connector (2 Pin) .......................................................................................

Connector (Secondary Lock) .....................................................................

Terminal (Pin) .............................................................................................

Connector Assembly (CPS119 Intlk Regen Mn Harn) ...................................

Connector (2 Socket) .................................................................................

Connector ...................................................................................................

Terminal (Socket) .......................................................................................

Connector Assembly (CRP162 Htr Mn Harn) .................................................

Connector (2 Pin) .......................................................................................

Connector (Secondary Lock) .....................................................................

Terminal (Pin) .............................................................................................

Connector Assembly (CRP058 Ctrl Mod A) ...................................................

Connector Body (Molex) ............................................................................

Socket ........................................................................................................

Insulator .....................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 1 5 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

2-23

UNIT CODE C476 NORTH AMERICA

07/2014

WIRE HARNESS (FIGURE 2-13) PUSH BUTTON

ITEM 1 1 1 1 2 2 2 3 3 3 4 4 4 5 5 6 6 7 7 7 8 8 8 9 9 9

2-24

PART NO.

DESCRIPTION

QTY

2053046 .....

2302852 2309812 2048835 .....

2302852 2037545 .....

2302852 2037545 .....

2302852 2102934 .....

2102934 .....

2102934 .....

2302852 2102935 .....

2302852 2102935 .....

2302852 2102935

Wire Harness (Push Button) ...............................................................................

Connector Assembly (CRP58 Tiller Harness) ................................................

Pin ..............................................................................................................

Plug ............................................................................................................

Insulator .....................................................................................................

Connector Assembly (Heater -A) ...................................................................

Pin ..............................................................................................................

Terminal .....................................................................................................

Connector Assembly (Heater -B) ...................................................................

Pin ..............................................................................................................

Terminal .....................................................................................................

Connector Assembly (Lower Sw -B) ..............................................................

Pin ..............................................................................................................

Terminal .....................................................................................................

Connector Assembly (Horn Sw -B) ................................................................

Terminal .....................................................................................................

Connector Assembly (Lift Sw -B) ...................................................................

Terminal .....................................................................................................

Connector Assembly (Lower Sw -A) ..............................................................

Pin ..............................................................................................................

Terminal .....................................................................................................

Connector Assembly (Horn Sw -A) ................................................................

Pin ..............................................................................................................

Terminal .....................................................................................................

Connector Assembly (Lift Sw -A) ...................................................................

Pin ..............................................................................................................

Terminal .....................................................................................................

See Service Manual for service procedures.

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 1 1 1 1 1 1 1 1

©2014 HYSTER COMPANY

UNIT CODE C476 NORTH AMERICA

07/2014

WIRE HARNESS (FIGURE 2-14) FOOT SWITCH

ITEM 1 2 3 4 5

PART NO.

DESCRIPTION

2053043 2302852 2035909 1450957 2309579 2058418

Wire Harness (Foot Switch) ................................................................................

Pin ..................................................................................................................

Connector .......................................................................................................

E-Spade .........................................................................................................

Socket ............................................................................................................

Connector .......................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 5 1 2 4 1

2-25

UNIT CODE C476 NORTH AMERICA

07/2014

WIRE HARNESS (FIGURE 2-15) AUDIBLE ALARM

ITEM 1 2 3 4 5 6

2-26

PART NO.

DESCRIPTION

QTY

2094580 1490242 1490243 1330438 2035276 1462762 1306270

Wire Harness (Audible Alarm) ............................................................................

Connector (2 Way) .........................................................................................

Connector .......................................................................................................

Terminal (Socket) ...........................................................................................

Connector (Socket Female) ...........................................................................

E-Ring ............................................................................................................

Terminal .........................................................................................................

See Service Manual for service procedures.

1 1 1 2 1 1 1

©2014 HYSTER COMPANY

UNIT CODE C476 NORTH AMERICA

07/2014

JUMPER HARNESS (FIGURE 2-16) PARK BRAKE SWITCH

ITEM 1 1 1 1 1 2 2 2 2 3

PART NO.

DESCRIPTION

2098636 .....

1493462 1493464 1463141 1484377 .....

1484557 1484558 1463141 1462762

Jumper Harness (Park Brake Switch) .................................................................

Connector Assembly (CPS103 Main Harness) ..............................................

Connector ...................................................................................................

Connector (Secondary Lock) .....................................................................

Terminal (Socket) .......................................................................................

Plug ............................................................................................................

Connector Assembly (CPS150 Tiller Harness) ..............................................

Connector (2 Socket) .................................................................................

Connector ...................................................................................................

Terminal (Socket) .......................................................................................

E-Ring ............................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 2 1 1 1 1 2 2

2-27

UNIT CODE C476 NORTH AMERICA

07/2014

NOTES

2-28

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE C476 NORTH AMERICA

07/2014

3

STEER HANDLE/BRAKE SYSTEM

07/2014

UNIT CODE C476 NORTH AMERICA

SECTION 3 STEER HANDLE/BRAKE SYSTEM DESCRIPTION

PAGE

BRAKE ASSEMBLY C476 ............................................................................................................................................................

C477 ............................................................................................................................................................

ELECTRIC BRAKE C476 ............................................................................................................................................................

PARKING BRAKE ASSEMBLY .......................................................................................................................

THROTTLE ASSEMBLY SWITCH ..................................................................................................................

TILLER ARM ASSEMBLY C476 ............................................................................................................................................................

C477 ............................................................................................................................................................

TILLER HANDLE SIDE GLIDE - 17 INCH ...............................................................................................................................

SIDE GLIDE - 25 INCH ...............................................................................................................................

STANDARD - 17 INCH ................................................................................................................................

STANDARD - 25 INCH ................................................................................................................................

TILLER HEAD ASSEMBLY .............................................................................................................................

©2014 HYSTER COMPANY

See Service Manual for service procedures.

3-19 3-20 3-18 3-6 3-8 3-16 3-14 3-12 3-13 3-10 3-11 3-2

3-1

UNIT CODE C476 NORTH AMERICA

07/2014

TILLER HEAD ASSEMBLY (FIGURE 3-1)

3-2

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE C476 NORTH AMERICA

07/2014

TILLER HEAD ASSEMBLY ITEM

PART NO.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

4607254 2308321 4607253 2059964 239503 292681 296167 2309094 15916 16705 15915 2306619 2059960 2053035 2308136 2306889 2306686 c 15134 c 15918 c 220368 309832 2303979 138573 2054573 2304621 2307134 4609160 4610813 292679 2062718 2303779 2303099 1451166 2309131 .....

35 36 37 38 39 40 41 42 43 44 45 46 47 48 49

2311213 18497 15932 18723 15154 15054 a 2042915 a 177946 a 18754 a 16667 a 2042872 a 2305055 a 221852 a 16865 a 2303904

©2014 HYSTER COMPANY

DESCRIPTION

QTY

Handle Top Cover ...............................................................................................

Support ...............................................................................................................

Handle Base Cover .............................................................................................

Parking Brake Assy (FFigure 3-2).....................................................................

Nut ......................................................................................................................

Lockwasher .........................................................................................................

Capscrew ............................................................................................................

Screw ..................................................................................................................

Lockwasher .........................................................................................................

Screw ..................................................................................................................

Lockwasher .........................................................................................................

Screw ..................................................................................................................

Cover ..................................................................................................................

Switch (Throttle Assy) (FFigure 3-3)..................................................................

Switch Assy, Actuator .........................................................................................

Actuator ..........................................................................................................

Fastener .........................................................................................................

Washer ...............................................................................................................

Lockwasher .........................................................................................................

Screw ..................................................................................................................

Capscrew ............................................................................................................

Screw ..................................................................................................................

Washer ...............................................................................................................

Switch (Snap Action) ..........................................................................................

Plate ....................................................................................................................

Spring .................................................................................................................

Actuator (Lift and Lower) ....................................................................................

Actuator (Horn) ...................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

Label (Directional Arrow) ....................................................................................

Link .....................................................................................................................

Cotter Pin ............................................................................................................

Sleeve .................................................................................................................

Tiller Handle Assembly (17 Inch Handle Shown) (FFigure 3-4, FFigure 3-5, FFigure 3-6, FFigure 3-7)..................................................................................

Plate ....................................................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Spacer Block .......................................................................................................

Lockwasher .........................................................................................................

Capscrew ............................................................................................................

Screw ..................................................................................................................

Bracket ................................................................................................................

Resistor ...............................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Screw ..................................................................................................................

See Service Manual for service procedures.

1 1 1 1 2 2 2 2 4 2 2 2 1 1 1 1 1 1 1 1 2 4 8 3 1 6 2 1 3 1 1 1 2 1 1 2 2 2 4 4 4 1 1 1 2 1 1 2 2 2 3-3

UNIT CODE C476 NORTH AMERICA

07/2014

TILLER HEAD ASSEMBLY ITEM

PART NO.

DESCRIPTION

QTY

b 2098636 b 2053046 b 4629902

Jumper Harness (Park Brake Switch) .................................................................

Wire Harness (Push Button) ...............................................................................

Wire Harness (Tiller Handle) ..............................................................................

1 1 1

4607263

Kit-Handle ...........................................................................................................

1

FOOTNOTES: a b

3-4

Cold Storage/Freezer Construction Only Not Illustrated

c

Standard/EE Construction Only

See Service Manual for service procedures.

©2014 HYSTER COMPANY

07/2014

UNIT CODE C476 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY

See Service Manual for service procedures.

3-5

UNIT CODE C476 NORTH AMERICA

07/2014

PARKING BRAKE ASSEMBLY (FIGURE 3-2)

3-6

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE C476 NORTH AMERICA

07/2014

PARKING BRAKE ASSEMBLY ITEM 1 1 1 2 3 4 5 5 5 6 7 8 8 8 9 10 11 12 13 14 15 16 17 18 19 20

PART NO.

DESCRIPTION

2059964 2059961 292529 292503 220277 2059956 320161 2059958 2059965 2059966 2059959 2042898 2059957 2059962 2059966 316837 292679 302031 2042897 296158 296162 292680 2311384 2062585 2311041 2037379 2045664

Parking Brake Assy ............................................................................................

Bracket ...........................................................................................................

Capscrew ...................................................................................................

Capscrew ...................................................................................................

Screw .............................................................................................................

Jumper ...........................................................................................................

Washer ...........................................................................................................

Lever Assy (LH) ..............................................................................................

Lever (LH) ..................................................................................................

Bushing ......................................................................................................

Grip .................................................................................................................

Spacer ............................................................................................................

Lever Assy (RH) .............................................................................................

Lever (RH) ..................................................................................................

Bushing ......................................................................................................

Nut ..................................................................................................................

Washer ...........................................................................................................

Screw .............................................................................................................

Spring .............................................................................................................

Capscrew .......................................................................................................

Capscrew .......................................................................................................

Washer ...........................................................................................................

Stand Off ........................................................................................................

Bumper ...........................................................................................................

Spacer ............................................................................................................

Microswitch .....................................................................................................

Screw .............................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 2 1 1 1 1 1 2 1 1 1 1 1 2 2 1 1 1 3 1 2 14 3 2

3-7

UNIT CODE C476 NORTH AMERICA

07/2014

THROTTLE ASSEMBLY SWITCH (FIGURE 3-3)

3-8

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE C476 NORTH AMERICA

07/2014

THROTTLE ASSEMBLY SWITCH ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

PART NO.

DESCRIPTION

2053035 .....

1466406 220418 .....

2308631 2311872 .....

221941 221937 .....

2306975 220436 2311041 374160 2037379 2311820 2302220

Switch (Throttle Assy) .........................................................................................

Bracket ...........................................................................................................

Sensor (Hall Effect) (Molex) ...........................................................................

Screw .............................................................................................................

Shaft ...............................................................................................................

Bushing ..........................................................................................................

Spring , Torsion ..............................................................................................

Cam Assembly ...............................................................................................

Roll Pin ...........................................................................................................

Roll Pin ...........................................................................................................

Gear ...............................................................................................................

Gear ...............................................................................................................

Screw .............................................................................................................

Spacer ............................................................................................................

Insulator ..........................................................................................................

Microswitch .....................................................................................................

Plate Assembly ...............................................................................................

Stand Off ........................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 2 1 1 1 1 1 1 2 1 3 2 1 1

3-9

UNIT CODE C476 NORTH AMERICA

07/2014

TILLER HANDLE (FIGURE 3-4) STANDARD — 17 INCH

ITEM 1 2 3 3 4 5 6 7

3-10

PART NO.

DESCRIPTION

QTY

2057089 2037176 4015159 4016276 1316468 15156 15134 2035534

Bracket (17 in.) ...................................................................................................

Shaft ...................................................................................................................

Knob Assembly ...................................................................................................

Knob ...............................................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Washer ...............................................................................................................

Washer ...............................................................................................................

See Service Manual for service procedures.

1 1 2 1 2 2 2 2

©2014 HYSTER COMPANY

UNIT CODE C476 NORTH AMERICA

07/2014

TILLER HANDLE (FIGURE 3-5) STANDARD — 25 INCH

ITEM 1 2 3 4 5 6 7

PART NO.

DESCRIPTION

2058314 2036898 2058421 1316468 15156 15134 2035534

Bracket (25 in.) ...................................................................................................

Shaft ...................................................................................................................

Handle ................................................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Washer ...............................................................................................................

Washer ...............................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 2 2 2 2 2

3-11

UNIT CODE C476 NORTH AMERICA

07/2014

TILLER HANDLE (FIGURE 3-6) SIDE GLIDE — 17 INCH

ITEM 1 2 3 4 5 6 7 8 9

3-12

PART NO.

DESCRIPTION

QTY

2057089 2037176 2053027 2053026 2053028 1316468 15156 15134 2035534

Bracket (17 in.) ...................................................................................................

Shaft ...................................................................................................................

Handle (RH) ........................................................................................................

Handle (LH) ........................................................................................................

Knob (Pick Assist) ...............................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Washer ...............................................................................................................

Washer ...............................................................................................................

See Service Manual for service procedures.

1 1 1 1 2 2 2 2 2

©2014 HYSTER COMPANY

UNIT CODE C476 NORTH AMERICA

07/2014

TILLER HANDLE (FIGURE 3-7) SIDE GLIDE — 25 INCH

ITEM 1 2 3 4 5 6 7 8 9

PART NO.

DESCRIPTION

2058314 2036898 2053025 2053024 2053028 1316468 15156 15134 2035534

Bracket (25 in.) ...................................................................................................

Shaft ...................................................................................................................

Handle (RH) ........................................................................................................

Handle (LH) ........................................................................................................

Knob (Pick Assist) ...............................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Washer ...............................................................................................................

Washer ...............................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 2 2 2 2 2

3-13

UNIT CODE C476 NORTH AMERICA

07/2014

TILLER ARM ASSEMBLY (FIGURE 3-8) C477

3-14

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE C476 NORTH AMERICA

07/2014

TILLER ARM ASSEMBLY C477 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

PART NO.

DESCRIPTION

4061342 2039895 1527884 2053836 2053835 1460477 2053033 2043199 2307321 2046784 1508031 2042863 2046785 326306 326307 2098473 216877 292683 320162 292529 2070448 2053031 2307654 2303042 2053030 231410 296167 2057847 239503 18723 15154 15054 2053029

Plate ....................................................................................................................

Shaft ...................................................................................................................

Capscrew ............................................................................................................

Knob ...................................................................................................................

Nut (Reducing) ....................................................................................................

Nut ......................................................................................................................

Instrument Panel .................................................................................................

Capscrew ............................................................................................................

Sleeve .................................................................................................................

Shaft (Stand Off) .................................................................................................

Pin .......................................................................................................................

Key (Squared) .....................................................................................................

Spacer ................................................................................................................

Bearing Cup ........................................................................................................

Bearing Cone ......................................................................................................

Instrument Panel .................................................................................................

Nut ......................................................................................................................

Lockwasher .........................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

Bushing ...............................................................................................................

Tiller Wldmt .........................................................................................................

Lockwasher .........................................................................................................

Locknut ...............................................................................................................

Cover Plate .........................................................................................................

Capscrew ............................................................................................................

Capscrew ............................................................................................................

Plunger ...............................................................................................................

Nut ......................................................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Shaft ...................................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 4 1 1 4 1 2 2 1 1 1 2 2 2 1 4 4 8 4 2 1 1 1 1 3 2 1 2 4 4 4 1

3-15

UNIT CODE C476 NORTH AMERICA

07/2014

TILLER ARM ASSEMBLY (FIGURE 3-9) C476

3-16

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE C476 NORTH AMERICA

07/2014

TILLER ARM ASSEMBLY C476 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

PART NO.

DESCRIPTION

2040844 2039895 136985 2053836 2053835 136692 2053033 2043199 2307321 2046784 15245 2042863 2046785 326306 326307 2098473 216877 292683 320162 292529 2070448 2053031 2307654 2303042 2053030 231410 296167 2057847 239503 18723 15154 15054 2053032 296032 320159 292682

Plate ....................................................................................................................

Shaft ...................................................................................................................

Capscrew ............................................................................................................

Knob ...................................................................................................................

Nut (Reducing) ....................................................................................................

Nut ......................................................................................................................

Instrument Panel .................................................................................................

Capscrew ............................................................................................................

Sleeve .................................................................................................................

Shaft (Stand Off) .................................................................................................

Cotter Pin ............................................................................................................

Key (Squared) .....................................................................................................

Spacer ................................................................................................................

Bearing Cup ........................................................................................................

Bearing Cone ......................................................................................................

Instrument Panel .................................................................................................

Nut ......................................................................................................................

Lockwasher .........................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

Bushing ...............................................................................................................

Tiller Wldmt .........................................................................................................

Lockwasher .........................................................................................................

Locknut ...............................................................................................................

Cover Plate .........................................................................................................

Capscrew ............................................................................................................

Capscrew ............................................................................................................

Plunger ...............................................................................................................

Nut ......................................................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Shaft ...................................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Lockwasher .........................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 2 1 1 4 1 2 2 1 1 1 2 2 2 1 4 4 8 4 2 1 1 1 1 3 2 1 2 4 4 4 1 2 4 4

3-17

UNIT CODE C476 NORTH AMERICA

07/2014

ELECTRIC BRAKE (FIGURE 3-10) C476

ITEM 1 2 3 4 5

3-18

PART NO.

DESCRIPTION

QTY

2085166 .....

1641614 4038762 1641926 1641927

Brake Assembly , Magnetic (With Diode) (FFigure 3-11)..................................

Inductor ..........................................................................................................

Friction Disk ....................................................................................................

Flange ............................................................................................................

Hub .................................................................................................................

Kit-Screw (Extra Long) ...................................................................................

See Service Manual for service procedures.

1 1 1 1 1 1

©2014 HYSTER COMPANY

UNIT CODE C476 NORTH AMERICA

07/2014

BRAKE ASSEMBLY (FIGURE 3-11) C476

ITEM 1 2 3 4 5 6

PART NO.

DESCRIPTION

2085166 .....

1641614 4038762 4028093 1641926 2094737

Brake Assembly , Magnetic (With Diode) ...........................................................

Inductor ..........................................................................................................

Friction Disk ....................................................................................................

Flange ............................................................................................................

Kit-Screw ........................................................................................................

Hub .................................................................................................................

Kit-Motor Band ....................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 1 1

3-19

UNIT CODE C476 NORTH AMERICA

07/2014

BRAKE ASSEMBLY (FIGURE 3-12) C477

ITEM 1 2 3 4 5 6 7

3-20

PART NO.

DESCRIPTION

QTY

2084747 ..... .....

1641925 1641924 1641620 1641923 2093339

Magnetic Brake Assembly (With Diode) .............................................................

Inductor ..........................................................................................................

Friction Disc ....................................................................................................

Flange ............................................................................................................

Hub With O-Ring ............................................................................................

Screw .............................................................................................................

Kit-Screw (Fixing) ...........................................................................................

Enclosure Kit .......................................................................................................

See Service Manual for service procedures.

1 1 1 1 1 3 1 1

©2014 HYSTER COMPANY

UNIT CODE C476 NORTH AMERICA

07/2014

4

REAR AXLE AND LOAD WHEELS

07/2014

UNIT CODE C476 NORTH AMERICA

SECTION 4 REAR AXLE AND LOAD WHEELS DESCRIPTION

PAGE

REAR AXLE AND LOAD WHEELS .................................................................................................................

4-2

©2014 HYSTER COMPANY

4-1

See Service Manual for service procedures.

UNIT CODE C476 NORTH AMERICA

07/2014

REAR AXLE AND LOAD WHEELS (FIGURE 4-1)

4-2

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE C476 NORTH AMERICA

07/2014

REAR AXLE AND LOAD WHEELS ITEM 1 2 3 4 5 6 7 8 9 10 11 12 12 13 14 15 16 17 18 19

PART NO.

DESCRIPTION

18538 15156 145641 4014120 2054575 15217 2304098 2304706 2303765 230388 30016 2054576 2054579 30236 1375445 15136 2311416 2054574 2310757 15134

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Locknut (Prevailing Torque) ................................................................................

Axle Shaft ...........................................................................................................

Washer ...............................................................................................................

Cotter Pin ............................................................................................................

Washer ...............................................................................................................

Washer (Fiber) ....................................................................................................

Nut ......................................................................................................................

Bearing Cone ......................................................................................................

Bearing Cup ........................................................................................................

Load Wheel (Rubber) .........................................................................................

Load Wheel (Poly) ..............................................................................................

Bearing Cup ........................................................................................................

Bearing Cone ......................................................................................................

Washer ...............................................................................................................

Washer ...............................................................................................................

Cap .....................................................................................................................

Screw ..................................................................................................................

Washer ...............................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 6 1

4-3

UNIT CODE C476 NORTH AMERICA

07/2014

NOTES

4-4

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE C476 NORTH AMERICA

07/2014

5

OPTIONS

07/2014

UNIT CODE C476 NORTH AMERICA

SECTION 5 OPTIONS DESCRIPTION

PAGE

AUDIBLE ALARM ............................................................................................................................................

5-6 BATTERY ROLLERS ......................................................................................................................................

5-8 CONVENIENCE TRAY .................................................................................................................................... 5-10 RF TERMINAL .................................................................................................................................................

5-2 VISUAL ALARM ..............................................................................................................................................

5-4

©2014 HYSTER COMPANY

See Service Manual for service procedures.

5-1

UNIT CODE C476 NORTH AMERICA

07/2014

RF TERMINAL (FIGURE 5-1)

ITEM 1 2 3 4 5 6

5-2

PART NO.

DESCRIPTION

QTY

2305629 2087507 320154 292678 302024 309666

Terminal Block ....................................................................................................

Wire Harness (RF Terminal) ...............................................................................

Washer ...............................................................................................................

Lockwasher .........................................................................................................

Screw ..................................................................................................................

Plug .....................................................................................................................

See Service Manual for service procedures.

1 1 2 2 2 1

©2014 HYSTER COMPANY

07/2014

UNIT CODE C476 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY

See Service Manual for service procedures.

5-3

UNIT CODE C476 NORTH AMERICA

07/2014

VISUAL ALARM (FIGURE 5-2)

5-4

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE C476 NORTH AMERICA

07/2014

VISUAL ALARM ITEM 1 2 3 3 3 3 3 3 4 5 6 7 8 9 10 11 12 13 14 15

PART NO. 1586759 1302024 1654011 1652290 1330419 1330424 1330434 2034482 1565407 2097947 1301727 4042834 136985 320159 1460477 239503 296360 320157 2304805 292508 a 4629745

DESCRIPTION

QTY

Capscrew ............................................................................................................

2 Guard (Strobe Light) ...........................................................................................

1 Strobe Light Assembly ........................................................................................

1 Strobe Light (Amber LED) ..............................................................................

1 Connector .......................................................................................................

1 Connector (Secondary Lock) ..........................................................................

1 Terminal .........................................................................................................

2 Tube ............................................................................................................... AR Nut ......................................................................................................................

2 Pad .....................................................................................................................

1 Clamp .................................................................................................................

1 Mounting Weldment ............................................................................................

1 Capscrew ............................................................................................................

2 Washer ...............................................................................................................

2 Nut ......................................................................................................................

2 Nut ......................................................................................................................

1 Washer ...............................................................................................................

1 Washer ...............................................................................................................

2 Hose Clamp ........................................................................................................

1 Capscrew ............................................................................................................

1 Wire Harness (Strobe Light) ...............................................................................

1

FOOTNOTES: a

Not Illustrated

©2014 HYSTER COMPANY

See Service Manual for service procedures.

5-5

UNIT CODE C476 NORTH AMERICA

07/2014

AUDIBLE ALARM (FIGURE 5-3)

ITEM 1 2 3 4 5

PART NO. 2064929 18465 15127 15154 15054 a 2094580

DESCRIPTION

QTY

Back-Up Alarm (82-102 dbA) ..............................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Wire Harness (Audible Alarm) ............................................................................

1 2 4 2 2 1

FOOTNOTES: a

5-6

Not Illustrated

See Service Manual for service procedures.

©2014 HYSTER COMPANY

07/2014

UNIT CODE C476 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY

See Service Manual for service procedures.

5-7

UNIT CODE C476 NORTH AMERICA

07/2014

BATTERY ROLLERS (FIGURE 5-4)

5-8

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE C476 NORTH AMERICA

07/2014

BATTERY ROLLERS ITEM 1 2 3 4 5 6 7 8 9 10

PART NO.

DESCRIPTION

2040462 264146 15135 16830 2303911 2040464 2102311 15920 376203 2102410

Battery Tray ........................................................................................................

Nut ......................................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

Roller ..................................................................................................................

Block ...................................................................................................................

Spacer ................................................................................................................

Lockwasher .........................................................................................................

Capscrew ............................................................................................................

Side Plate ...........................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 2 2 2 4 2 2 4 4 2

5-9

UNIT CODE C476 NORTH AMERICA

07/2014

CONVENIENCE TRAY (FIGURE 5-5)

ITEM 1 2

5-10

PART NO.

DESCRIPTION

QTY

2043148 2044923

Tray , Convenience .............................................................................................

Strap ...................................................................................................................

See Service Manual for service procedures.

1 1

©2014 HYSTER COMPANY

UNIT CODE C476 NORTH AMERICA

07/2014

6

NUMERICAL INDEX

UNIT CODE C476 NORTH AMERICA

07/2014

SECTION 6 NUMERICAL INDEX PART NO.

PAGE ITEM

12929 15054

1-3 2-3 3-3 3-15 3-17 5-6 2-5 1-8 1-11 1-25 1-22 2-3 2-8 5-6 1-8 1-11 3-3 3-10 3-11 3-12 3-13 4-3 5-9 4-3 2-3 2-8 3-3 3-15 3-17 5-6 3-10 3-11 3-12 3-13 4-3 1-8 1-11 1-25 1-29 1-22 2-5 1-29 4-3 1-25 3-17 3-3 2-5 3-3 2-5

15055 15057 15058 15060 15127 15129 15134

15135 15136 15154

15156

15157 15158 15160 15175 15178 15217 15243 15245 15915 15916 15918

4 5 40 32 32 5 10 7 12 7 2 3 11 3 4 13 17 6 6 8 8 19 3 15 4 10 39 31 31 4 5 5 7 7 2 6 14 8 3 3 9 2 6 6 11 11 3 9 8

©2014 HYSTER COMPANY

PART NO.

15920 15932 16378 16667 16705 16813 16830 16865 18465 18497 18508 18538 18557 18602 18723 18754 18865 30016 30236 53123 136687 136692 136985 138573 145641 148606

177946 178190 178191 178192 178195 186493 194133 216877 220277 220359 220368 220418

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

3-3 5-9 3-3 2-8 3-3 3-3 1-25 5-9 3-3 2-3 5-6 3-3 2-5 4-3 1-8 1-11 1-22 3-3 3-15 3-17 3-3 2-8 4-3 4-3 2-19 2-3 2-6 3-17 3-17 5-5 3-3 4-3 2-11 2-11 2-15 2-15 3-3 2-19 2-19 2-19 2-19 2-5 1-27 3-15 3-17 3-7 2-6 3-3 3-9

220436 221712 221852 221937 221941 227173 227177 230388 231410

3-9 1-29 3-3 3-9 3-9 1-27 2-8 4-3 3-15 3-17 1-29 1-3 3-3 3-15 3-17 5-5 1-8 1-11 5-9 2-6 1-11 2-6 2-8 3-7 2-7 5-5 3-7 3-15 3-17 5-2 3-3 3-7 2-6 3-7 1-3 3-3 3-17 3-15 3-17 1-15 1-4 1-15 2-3 1-4 1-15 3-17 3-7 2-6 3-7

296166 296167

1-4 3-3 3-15 3-17 2-8 5-5 2-7 2-8 1-11 5-2 3-7 2-7 5-2 3-3 3-7 1-18 5-2 2-5 2-3 2-7 2-8 5-5 3-17 5-5 3-7 3-15 3-17 3-15 3-17 3-15 3-17 1-30 1-30 2-4 3-9 5-9 1-18 1-33 1-35 2-19 2-6 5-5 5-5 2-11 2-11 2-11 2-11 2-15 2-15

18 8 37 9 44 10 9 4 48 2 2 36 6 1 5 16 4 38 30 30 43 14 11 13 6 8 7 6 3 8 22 3 7 8 3 10 42 3 7 4 5 2 4 17 17 2 3 19 3

236866 239503

239906 264146 264150 287750 288835 292501 292503 292507 292508 292529 292678 292679 292680 292681 292682 292683 293647 293780 293795 296013 296032 296158 296162

See Service Manual for service procedures.

12 4 47 9 8 3 8 10 26 26 5 10 5 29 29 11 3 15 2 4 10 1 1 1 2 15 1 20 20 4 28 10 6 15 11 6 36 18 18 5 6 4 6 5 3 34 13 5 14

296215 296360 296379 296424 302024 302031 302399 309666 309832 316837 318707 320154 320155 320156 320157 320159 320161 320162 326306 326307 335989 335991 369242 374160 376203 382796 389688 927286 1195971 1301727 1302024 1306270

4 7 27 27 3 12 5 17 11 5 11 4 6 20 9 11 3 4 7 3 2 13 35 9 4 19 19 14 14 15 15 3 4 3 14 9 10 12 12 9 1 6 2 3 4 14 15 1 11 6-1

UNIT CODE C476 NORTH AMERICA

07/2014

NUMERICAL INDEX (continued) PART NO.

1316468

1322393 1330409 1330414 1330419 1330424 1330434 1330438 1330439

1331362 1351068 1352602 1352603 1369409 1369410 1369424 1375445 1450957 1451166 1460477 1462762

1463140

6-2

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

2-17 2-17 2-26 3-10 3-11 3-12 3-13 2-12 2-20 2-11 2-17 2-20 5-5 5-5 5-5 2-15 2-20 2-26 2-11 2-15 2-15 2-17 2-3 2-8 2-15 2-15 2-15 2-23 2-23 2-19 2-19 2-19 2-19 4-3 2-25 3-3 3-15 5-5 2-11 2-11 2-17 2-17 2-26 2-27 2-12 2-12 2-12 2-15 2-17 2-17 2-23 2-23

1463141

2-12 2-17 2-23 2-27 2-27 2-12 2-17 2-12 2-17 3-9 1-25 1-11 1-13 1-13 2-12 2-17 2-27 2-12 2-17 2-23 2-27 2-12 2-17 2-23 2-27 2-11 2-17 2-20 2-26 2-11 2-17 2-20 2-26 2-27 2-27 2-11 2-17 1-14 1-14 1-13 1-13 2-15 2-15 2-11 2-17 1-18 1-20 1-20 1-20 1-18 1-18 1-21

1508031 1508206

3-15 2-12 2-15 2-12 2-15 1-11 1-14 2-11 2-17 3-15 1-33 1-35 2-11 2-15 2-17 2-20 2-11 2-11 2-15 1-13 1-13 1-13 1-13 1-13 1-13 1-13 1-13 1-13 1-13 1-13 1-13 1-13 1-13 1-13 1-13 1-13 1-13 1-13 1-13 1-13 1-13 1-13 1-13 1-13 1-13 1-13 1-13 1-13 1-13 1-13 1-13 1-13

1534224 1534225 1534226 1534227 1534228 1534229 1534230 1534231 1534232 1534233 1534234 1534235 1534236 1534237 1534238 1534239 1534240 1534241 1534242 1534243 1534244 1534245 1534246 1534247 1534248 1534249 1534277 1534278 1534286 1534287 1534290 1534291 1534660

1-13 1-13 1-14 1-14 1-14 1-14 1-14 1-14 1-14 1-14 1-14 1-14 1-14 1-14 1-14 1-14 1-14 1-14 1-14 1-14 1-14 1-14 1-14 1-14 1-14 1-14 1-13 1-13 1-13 1-13 1-13 1-13 1-33 1-35 1-13 1-13 2-3 1-13 2-12 2-12 2-15 2-17 2-23 2-23 2-12 2-12 2-15 2-17 2-23 2-23 2-4 5-5

12 13 6 4 4 6 6 28 2 19 8 2 3 3 3 7 1 3 17 4 7 10 16 6 7 4 4 1 5 10 13 15 8 14 3 32 6 10 12 13 3 5 5 3 23 24 27 17 1 2 12 14

1463180 1463191 1466406 1473580 1475398 1479432 1479433 1484377 1484557

1484558

1490242

1490243

1493462 1493464 1493465 1497280 1497282 1497284 1500912 1500913 1502626 1507332 1507338 1507340 1507343 1507371 1507373 1507379

21 6 13 1 2 24 1 24 1 2 1 5 2 15 24 1 1 21 6 13 2 21 6 13 2 20 14 1 1 20 14 1 2 1 1 19 8 35 36 25 28 6 7 17 10 6 3 1 6 5 12 2

1508211 1511859 1519014 1525580 1527884 1529042 1531312

1532219 1532664 1534179 1534181 1534182 1534183 1534184 1534186 1534188 1534189 1534190 1534191 1534193 1534194 1534198 1534199 1534202 1534203 1534204 1534205 1534206 1534207 1534208 1534209 1534210 1534211 1534212 1534213 1534214 1534215 1534216 1534218 1534220 1534221 1534223

See Service Manual for service procedures.

11 26 15 25 16 2 31 17 10 3 1 1 19 4 8 2 16 5 8 1 4 5 6 8 7 9 10 11 12 14 16 18 19 22 22 22 22 22 22 22 22 24 24 24 24 24 24 24 24 26 27 30

1554108 1554114 1554902 1557399 1561559

1561755

1563732 1565407

30 30 30 30 30 30 30 30 30 30 30 30 30 33 33 33 33 33 33 33 33 33 33 33 34 32 17 20 3 13 21 23 2 2 25 25 19 29 23 27 17 2 12 14 23 27 17 2 12 14 4 4

©2014 HYSTER COMPANY

UNIT CODE C476 NORTH AMERICA

07/2014

NUMERICAL INDEX (continued) PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

1566116

2-11 2-15 2-15 2-11 2-15 2-11 1-18 1-18 1-18 1-18 1-19 1-11 1-11 1-15 2-15 1-20 5-5 1-3 1-3 1-3 1-3 1-3 1-3 2-11 2-11 2-12 2-15 2-15 2-17 2-17 2-12 2-12 2-15 2-15 1-20 1-20 1-13 1-33 3-18 3-19 3-20 3-20 3-20 3-20 3-18 3-19 1-11 3-18 1-33 1-35 5-5 5-5

1655189

2-23 2-23 2-23 2-23 2-23 1-8 1-8 2-6 2-11 2-15 1-30 1-30 5-5 1-29 1-27 2-11 2-15 2-26 3-10 3-11 3-12 3-13 2-25 3-11 3-13 3-10 3-12 3-7 3-9 2-23 2-24 2-24 2-19 1-11 1-11 1-25 1-11 3-15 3-17 5-9 5-9 1-11 1-30 1-11 3-17 1-27 2-3 3-15 3-17 3-3 3-7 3-7

2042915 2043148 2043199

3-3 5-10 3-15 3-17 1-33 1-35 5-10 1-11 1-13 3-7 1-4 1-11 1-8 3-15 3-17 3-15 3-17 2-11 2-11 2-12 2-15 2-17 2-17 2-23 2-23 2-24 1-33 1-35 1-29 2-4 3-13 3-13 3-12 3-12 3-12 3-13 3-15 3-15 3-17 3-15 3-17 3-17 3-15 3-17 3-3 3-9 2-5 2-25 2-24 3-4 1-33 1-35

2053835

3-15 3-17 3-15 3-17 2-23 2-23 1-30 2-8 3-3 4-3 4-3 4-3 4-3 2-11 2-15 3-10 3-12 3-15 3-17 3-11 3-13 2-25 3-11 1-30 3-7 3-7 3-7 3-7 3-3 3-7 3-7 3-3 3-7 3-7 3-7 3-7 2-12 2-12 2-15 2-15 3-7 3-3 5-6 2-11 2-15 3-15 3-17 1-3 1-11 2-3 2-8 1-4

1566117 1567318 1568222 1568223 1568225 1568226 1568230 1581562 1581851 1581852 1582464 1586382 1586759 1595707 1595710 1595711 1595712 1595713 1595714 1597773

1597839

1606031 1606032 1617536 1624592 1641614 1641620 1641923 1641924 1641925 1641926 1641927 1646818 1652290 1654011

5 8 13 6 9 2 9 7 4 8 2 20 19 2 5 10 1 2 3 7 5 8 9 5 17 20 7 8 10 14 25 26 15 16 7 9 25 6 2 2 5 6 4 3 4 5 1 5 7 7 3 3

©2014 HYSTER COMPANY

1701703 2021593 2033589 2033694 2034380 2034382 2034482 2034556 2034996 2035276 2035534

2035909 2036898 2037176 2037379 2037544 2037545 2037552 2037928 2038719 2039232 2039316 2039895 2040462 2040464 2040499 2040664 2040753 2040844 2041680 2042675 2042863 2042872 2042897 2042898

2 7 8 10 11 1 2 2 9 2 9 8 3 1 1 1 12 4 7 7 9 9 2 2 2 2 2 19 15 4 2 3 1 9 8 2 17 2 2 1 6 7 5 7 1 2 1 12 12 45 12 7

2044484 2044923 2045188 2045664 2045959 2046757 2046784 2046785 2048593

2048835 2050774 2050899 2051870 2053024 2053025 2053026 2053027 2053028 2053029 2053030 2053031 2053032 2053033 2053035 2053043 2053046 2053454

See Service Manual for service procedures.

41 1 8 8 8 8 2 6 20 3 4 1 10 10 13 13 10 11 22 14 4 7 1 5 1 8 8 6 5 4 3 4 3 5 5 33 25 25 22 22 33 7 7 14

2053836 2054000 2054072 2054533 2054558 2054573 2054574 2054575 2054576 2054579 2056243 2057089 2057847 2058314 2058418 2058421 2059897 2059956 2059957 2059958 2059959 2059960 2059961 2059962 2059964 2059965 2059966 2060555

2062585 2062718 2064929 2068741 2070448

5 2074725 2079891 14 14

2084747

5 5 4 4 15 4 2 13 23 17 5 12 12 1 12 1 1 28 28 1 1 5 3 6 3 8 5 6 13 1 8 4 5 5 8 25 26 15 16 17 29 1 1 12 21 21 1 18 18 5 1 6-3

UNIT CODE C476 NORTH AMERICA

07/2014

NUMERICAL INDEX (continued) PART NO.

2084858 2085112 2085166 2085488 2086255

2087507 2088989 2093339 2094089 2094187 2094188 2094189 2094190 2094580 2094737 2097947 2098473 2098636 2099021 2099551 2099552 2102311 2102410 2102929 2102934 2102935 2106453 2106454 2106479 2302220 2302695 2302852 6-4

PAGE ITEM

3-20 2-3 2-6 1-11 3-18 3-19 2-6 2-3 2-3 2-3 2-3 2-19 5-2 1-8 3-20 2-8 2-8 2-8 2-8 2-8 2-26 5-6 3-19 5-5 3-15 3-17 2-27 3-4 2-23 2-23 2-23 1-33 1-35 1-33 1-35 5-9 5-9 2-19 2-24 2-24 2-24 2-24 2-24 2-24 1-33 1-35 1-33 1-33 1-35 3-9 1-20 2-24

PART NO.

14 1 3 1 11 14 15 17 2 1 7 15 16 7 4 12 6 5 16 16 3 6 9 5 5 5 5 7 10 2 4 5 6 7 8 9 9 9 10 13 13 17 11 1

2303042 2303099 2303345 2303500 2303765 2303779 2303904 2303911 2303979 2304098 2304621 2304706 2304805 2305055 2305629 2305689 2306619 2306686 2306688 2306889 2306975 2307134 2307254 2307321 2307359 2307400 2307634 2307654 2308136 2308321 2308631 2308914 2309094 2309131 2309564 2309579

PAGE ITEM

2-24 2-24 2-24 2-24 2-24 2-24 2-25 3-15 3-17 3-3 2-19 2-19 2-19 2-6 2-6 4-3 3-3 3-3 5-9 3-3 4-3 3-3 4-3 5-5 3-3 5-2 1-35 3-3 3-3 1-11 3-3 3-9 3-3 1-20 3-15 3-17 1-33 1-35 1-33 1-35 1-22 3-15 3-17 3-3 3-3 3-9 2-5 3-3 3-3 1-25 2-11 2-11

2 3 4 7 8 9 1 24 24 31 11 12 14 1 1 9 30 49 5 21 7 24 8 14 46 1 6 12 16 9 15 11 25 11 9 9 4 4 11 11 1 23 23 15 2 5 1 8 33 10 11

PART NO.

2309722 2309789 2309812 2309839 2310139 2310757 2311041 2311213 2311384 2311416 2311820 2311872 2787341 2787345 4014120 4015159 4016276 4020677 4028093 4032538 4034189 4038762 4042834 4044070 4047541 4052389 4053097 4056662 4060227 4061342 4061344 4061542 4068562 4072585 4072586 4072587 4072588 4072701

See Service Manual for service procedures.

PAGE ITEM

PART NO.

PAGE ITEM

2-12 2-15 2-17 2-17 2-23 2-23 2-23 2-23 2-25 1-25 1-30 1-30 2-24 2-5 1-20 4-3 3-7 3-9 3-3 3-7 4-3 3-9 3-9 1-3 1-3 4-3 3-10 3-10 1-3 3-19 1-20 1-35 3-18 3-19 5-5 2-11 2-17 2-4 1-7 2-4 1-7 2-3 3-15 1-4 1-7 1-7 1-8 1-8 1-8 1-8 1-8 1-18

4072705 4072706 4072708 4076757 4076758 4076759 4076760 4076766 4076772 4076773 4076775 4076776 4078440 4078441 4078442 4078443 4078444 4078445 4078446 4078447 4081540 4082296 4082837

1-18 1-18 1-20 1-16 1-17 1-17 1-17 1-20 1-20 1-20 1-20 1-20 1-7 1-7 1-7 1-7 1-7 1-7 1-7 1-7 2-23 2-4 1-33 1-35 1-15 1-18 1-21 1-20 1-20 1-20 1-20 3-3 3-3 3-4 3-3 3-3 1-30 1-7 2-3 2-7 2-4 2-4 2-3 2-3 2-3 2-20 5-5 2-23 3-4 2-3 2-11 2-3

22 14 4 7 1 4 5 15 4 5 7 10 1 7 11 18 18 13 35 16 16 16 6 6 12 4 3 3 4 5 10 3 3 7 18 11 5 11 6 10 10 1 2 9 1 1 1 1 1 2

4086730 4096662 4096663 4097108 4097109 4097110 4097111 4607253 4607254 4607263 4609160 4610813 4611350 4621595 4623706 4626072 4626700 4629422 4629436 4629437 4629745 4629902 4631165 4635409

3 13 5 1 1 2 3 11 8 8 8 8 1 2 3 4 5 6 7 8 15 3 3 1 1 1 12 12 12 12 3 1 26 27 1 12 1 2 2 17 11 15

13 13

©2014 HYSTER COMPANY

UNIT CODE C476 NORTH AMERICA

07/2014

NUMERICAL INDEX (continued) PART NO.

PAGE ITEM

2-15

©2014 HYSTER COMPANY

PART NO.

PAGE ITEM

2-17

See Service Manual for service procedures.

6-5

UNIT CODE C476 NORTH AMERICA

07/2014

NUMERICAL INDEX (continued) NOTES

6-6

See Service Manual for service procedures.

©2014 HYSTER COMPANY