Hyster T5ZAC (B476) T7ZAC (B477) Parts Manual - PDF DOWNLOAD

T5ZAC (B476) T7ZAC (B477)

1664887 12/2013

©2013 HYSTER COMPANY

UNIT CODE B476 NORTH AMERICA

12/2013

SECTIONS 1

FRAME/DRIVE UNIT

2

ELECTRICAL SYSTEM

3

STEER HANDLE/BRAKE SYSTEM

4

REAR AXLE AND LOAD WHEELS

5

OPTIONS

6

FIELD CONVERSION KITS

7

NUMERICAL INDEX

This Parts Manual is divided into 7 major sections which are listed above. Quick reference to these sections can be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages to the corresponding tab.

12/2013

UNIT CODE B476 NORTH AMERICA

TABLE OF CONTENTS DESCRIPTION

PAGE

A AUDIBLE ALARM ............................................................................................................................................

AUDIBLE ALARM KIT .....................................................................................................................................

5-2 6-2

B BACKPAD INTERMEDIATE ..........................................................................................................................................

BATTERY CONNECTOR ................................................................................................................................

BATTERY RETENTION ..................................................................................................................................

GALVANIZED ..............................................................................................................................................

BATTERY ROLLERS ......................................................................................................................................

5-4 2-2 1-2 1-4 5-6

C CONTROL HANDLE ARM ASSEMBLY ..........................................................................................................

3-2 3-8 CONTROL HANDLE ASSEMBLY ...................................................................................................................

QUICK-PICK OPTION ................................................................................................................................. 3-10 3-4 CONTROL HANDLE HEAD ASSEMBLY ........................................................................................................

CONTROL HEAD HEATER 5-8 COLD STORAGE ONLY .............................................................................................................................

CONTROLLER ENCLOSURE 2-4 FOOD PROCESSING / ARCTIC .................................................................................................................

CONVENIENCE TRAY .................................................................................................................................... 5-10 CONVENIENCE TRAY KIT .............................................................................................................................

6-2 COVERS AND FLOORMAT ............................................................................................................................

1-6 D DIRECTION SWITCH ASSEMBLY ................................................................................................................. 3-12 E EE CONTACTOR ENCLOSURE ASSEMBLY ................................................................................................

ELECTRIC BRAKE B476 ............................................................................................................................................................

B477 ............................................................................................................................................................

ELECTRICAL ASSEMBLY ..............................................................................................................................

2-6 1-7 1-8 2-8

H HAND BRAKE ASSEMBLY ............................................................................................................................. 3-14 HIGH SPEED PEDAL ...................................................................................................................................... 2-10 J JUMPER HARNESS VISUAL ALARM .......................................................................................................................................... 2-18 L LABELS AND MANUAL .................................................................................................................................. 1-10 M MASTER DRIVE UNIT B476 ............................................................................................................................................................ 1-12 B477 (→ 6/2008) ........................................................................................................................................ 1-16

©2013 HYSTER COMPANY

See Service Manual for service procedures.

i

UNIT CODE B476 NORTH AMERICA

12/2013

TABLE OF CONTENTS (continued) DESCRIPTION

PAGE

B477 (6/2008 →) ........................................................................................................................................ 1-20 MASTER DRIVE UNIT ASSEMBLY B476 ............................................................................................................................................................ 1-24 B477 ............................................................................................................................................................ 1-26 P PIN COUPLER ................................................................................................................................................ 1-28 R REAR AXLE AND LOAD WHEEL ...................................................................................................................

4-2 RF TERMINAL ................................................................................................................................................. 5-12 RF TERMINAL KIT ..........................................................................................................................................

6-2 S STROBE LIGHT KIT ........................................................................................................................................

6-2

T 6-2 TELEMETRY KITS ..........................................................................................................................................

TOWING COUPLER ....................................................................................................................................... 1-30 TRACTION MOTOR B476 ............................................................................................................................................................ 1-32 B477 ............................................................................................................................................................ 1-34 V VISUAL ALARM POLE MOUNTED ........................................................................................................................................ 5-14 POLE MOUNTED - ALTERNATE CONFIGURATION ................................................................................ 5-16 W WIRE HARNESS FOOT SWITCH ........................................................................................................................................... 2-14 THERMOSTAT ............................................................................................................................................ 2-12 TILLER HANDLE ......................................................................................................................................... 2-16

ii

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE B476 NORTH AMERICA

12/2013

ABBREVIATIONS QUICK REFERENCE SHEET Listed below are abbreviations used in parts manuals to denote the following expressions: spacer TERM

DEFINITION

TERM

DEFINITION

Amp

Amperes

FRE

Freezer Environment

AR

As Required

in.

inches

BDI

Battery Discharge Indicators

LPG

Liquefied Petroleum Gas

BWI

Brush Wear Indicator

MAP

Manifold Absolute Pressure

CE

Communicator End

mm

millimeters

CRE

Corrosive Environment

MSTS

Microprocessor Spark Timing System

D/B

Date Break

NPT

National Pipe Threads

dbA

Decibel "A" Scale

O/S

Oversize

DE

Drive End

PTO

Power Take Off

ECH

Empty Container Handler

RPM

Revolutions per Minute

ECH-3

Empty Container Handler - 3 High Stacking

S/N

Serial Number

TMM

Truck Management Module

ECH-4

Empty Container Handler - 4 High Stacking

UL Type D

Diesel-Powered Safety Rating

ECH-5

Empty Container Handler - 5 High Stacking

UL Type DS

Diesel-Powered Safety Rating

UL Type E

Battery-Powered Safety Rating

ECH-6

Empty Container Handler - 6 High Stacking

UL Type EE

Battery-Powered Safety Rating

UL Type ES

Battery-Powered Safety Rating

ECH-7

Empty Container Handler - 7 High Stacking

UL Type G

Gasoline-Powered Safety Rating

UL Type GS

Gasoline-Powered Safety Rating

ECM

Electronic Control Module

UL Type LP

Gas-Powered Safety Rating

ECN

Engineering Change Notice

UL Type LPS

LP Gas-Powered Safety Rating

EEPROM

Electrically Erasable Programmable Read Only Memory

U/S

Undersize

EPA

US Environmental Protection Agency

UL

Underwriters Laboratory

EPROM

Electrically Programmable Read Only Memory

V

Volts

©2013 HYSTER COMPANY

See Service Manual for service procedures.

iii

UNIT CODE B476 NORTH AMERICA

12/2013

HOW TO USE THE ILLUSTRATED PARTS MANUAL This parts manual describes and illustrates assemblies, subassemblies, and detail parts needed for service replacement.

iv

The different constructions are indicated by keys and footnotes. The callouts correspond to descriptions found on the next page.

See Service Manual for service procedures.

©2013 HYSTER COMPANY

12/2013

UNIT CODE B476 NORTH AMERICA

HOW TO FIND THE DESIRED PART NUMBER

1.

2.

3.

4.

5.

WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN: Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.

Turn to the section you chose. Use the Section Table of Contents to determine the assembly which would normally contain the part required.

Then locate the part on the assembly breakdown page.

WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN: Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).

Locate the assembly the required part is used on and turn to the page indicated for that assembly.

Then locate the part on the assembly breakdown page.

WHEN THE PART NUMBER IS KNOWN: Use the Numerical Index (Page 7-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.

GENERAL:

6.

The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.

Parts Supersession Information. Part numbers that have this history will be displayed in the parts list in the order that they were superseded (from oldest to newest). The superseded part numbers will be shown with a line through them.

Five periods in the PART NO. column (. . . . .) indicate that the part is either Not Serviced Separately or there is a reference to another figure.

A figure reference is denoted by a pointing hand followed by a figure number in the DESCRIPTION column (FFigure 10)

7.

8.

Keys are used to show two or more similar assemblies, RH and LH assembly parts, etc.

Select the appropriate key, "A", "B", "C", "D", or "E" and the corresponding quantity column to find the required parts. Two periods in the QTY column (..) indicate that the part is not used for that assembly.

Indented descriptions under the DESCRIPTION column are used to indicate assemblies and

©2013 HYSTER COMPANY

subparts of assemblies. In the example on the previous page, BEARING CAP (Item 2) is a subpart of the major assembly CASE. 9. Quantities shown are for one assembly. The quantities of the subpart BEARING CAP are indicated as two and two. This means two per CASE assembly.

10. Serial number breaks identify the most current parts information and are shown as follows: → S/N D001H2628 Indicates last serial number affected.

S/N D001H2629 → Indicates the first serial number affected.

S/N D001H1553 ↔ S/N D001H3291 Indicates a range of serial numbers affected.

ECN numbers for pending serial numbers are shown to allow for the inclusion of the most current parts information and are identified as follows: → S/N Pending Per ECN 63243 Indicates a pending serial number for last unit affected.

S/N Pending Per ECN 63243 → Indicates a pending serial number for first unit affected.

Date breaks are used to indicate when a change occurred but a subsequent serial number break was not recorded. This is an arbitrary date usually based on the ECN release and are identified as follows: → D/B 3/00 Indicates that a change occurred sometime within that month for the item affected.

D/B 3/00 → Indicates that a change occurred sometime within that month for the item affected.

D/B 3/00 ↔ D/B 4/00 Indicates a range of production dates of the item affected.

Contact your local dealer for Hyster lift trucks for serial number information for items with a ECN or a date break.

ORDERING PARTS: When ordering replacement parts, give the unit serial number, part number, name of part and quantity required.

For any further information on parts, service, or ordering, consult your local dealer for Hyster lift trucks.

See Service Manual for service procedures.

v

UNIT CODE B476 NORTH AMERICA

12/2013

IDENTIFICATION OF TRUCK SERIAL NUMBERS

(1) and (2)

The first letter and three numbers indicate the truck unit code.

(3)

The second letter indicates the plant of manufacture.

(4)

The four or five digit number indicates the production sequence number of the truck.

(5)

The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.

The letters "I", "O", and "Q" will not be used.

For pending serial numbers contact your local dealer for Hyster lift trucks.

Parts referred to in this book as right or left hand parts are in accordance with the illustration above.

vi

See Service Manual for service procedures.

©2013 HYSTER COMPANY

12/2013

UNIT CODE B476 NORTH AMERICA

PUBLICATIONS Every new lift truck is provided with an OPERATING MANUAL. This manual has information that the operator must know for inspection and operation of the lift truck.

SERVICE MAINTENANCE MANUALS, which provide service and overhaul procedures, and PARTS

MANUALS with complete replacement part identification, are available at a nominal fee from your Hyster dealer to assist users in effectively maintaining Hyster lift trucks in a safe, useful condition. See the list below for information on ordering specific publications for this model lift truck.

PUBLICATION

HYSTER PART NUMBER

Operating Manual........................................................................................................................ 1664863 Service Manual (Complete)......................................................................................................... 1664889 Parts Manual............................................................................................................................... 1664887

©2013 HYSTER COMPANY

See Service Manual for service procedures.

vii

UNIT CODE B476 NORTH AMERICA

12/2013

NOTES

viii

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE B476 NORTH AMERICA

12/2013

1

FRAME/DRIVE UNIT

12/2013

UNIT CODE B476 NORTH AMERICA

SECTION 1 FRAME/DRIVE UNIT DESCRIPTION

PAGE

BATTERY RETENTION ..................................................................................................................................

GALVANIZED ..............................................................................................................................................

COVERS AND FLOORMAT ............................................................................................................................

ELECTRIC BRAKE B476 ............................................................................................................................................................

B477 ............................................................................................................................................................

LABELS AND MANUAL ..................................................................................................................................

MASTER DRIVE UNIT B476 ............................................................................................................................................................

B477 (→ 6/2008) ........................................................................................................................................

B477 (6/2008 →) ........................................................................................................................................

MASTER DRIVE UNIT ASSEMBLY B476 ............................................................................................................................................................

B477 ............................................................................................................................................................

PIN COUPLER ................................................................................................................................................

TOWING COUPLER .......................................................................................................................................

TRACTION MOTOR B476 ............................................................................................................................................................

B477 ............................................................................................................................................................

©2013 HYSTER COMPANY

See Service Manual for service procedures.

1-2 1-4 1-6 1-7 1-8 1-10 1-12 1-16 1-20 1-24 1-26 1-28 1-30 1-32 1-34

1-1

UNIT CODE B476 NORTH AMERICA

12/2013

BATTERY RETENTION (FIGURE 1-1)

1-2

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE B476 NORTH AMERICA

12/2013

BATTERY RETENTION ITEM 1 2 3 4 5 6

PART NO.

DESCRIPTION

2034556 15178 15158 221712 236866 2050899

Bracket (With Stud) .............................................................................................

Washer ...............................................................................................................

Washer ...............................................................................................................

Nut ......................................................................................................................

Capscrew ............................................................................................................

Plate ....................................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

2 2 2 2 2 1

1-3

UNIT CODE B476 NORTH AMERICA

12/2013

BATTERY RETENTION (FIGURE 1-2) GALVANIZED

1-4

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE B476 NORTH AMERICA

12/2013

BATTERY RETENTION GALVANIZED ITEM 1 2 3 4 5 6 7

PART NO.

DESCRIPTION

2080657 15178 15158 221712 18588 236866 2090812

Bracket ................................................................................................................

Washer ...............................................................................................................

Washer ...............................................................................................................

Nut ......................................................................................................................

Capscrew ............................................................................................................

Capscrew ............................................................................................................

Plate ....................................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

2 4 2 2 2 2 1

1-5

UNIT CODE B476 NORTH AMERICA

12/2013

COVERS AND FLOORMAT (FIGURE 1-3)

ITEM 1 2 3 4 5 6 7 8 9

1-6

PART NO.

DESCRIPTION

QTY

1468389 2054533 335989 335991 2040664 2059897 2309789 2034382 2034380

Cover ..................................................................................................................

Cover ..................................................................................................................

Information Case ................................................................................................

Cover (Information Case) ...................................................................................

Rivet ....................................................................................................................

Floormat ..............................................................................................................

Pad .....................................................................................................................

Clip ......................................................................................................................

Screw ..................................................................................................................

See Service Manual for service procedures.

1 1 1 1 4 1 2 3 3

©2013 HYSTER COMPANY

UNIT CODE B476 NORTH AMERICA

12/2013

ELECTRIC BRAKE (FIGURE 1-4) B476

ITEM 1 2 3 4 5

PART NO.

DESCRIPTION

2085166 .....

1641614 4038762 1641926 4028093 1641927

Brake Assembly , Magnetic (With Diode) (FFigure 1-10)..................................

Inductor ..........................................................................................................

Friction Disk ....................................................................................................

Flange ............................................................................................................

Hub .................................................................................................................

1 1 1 1 1

Kit-Screw (Extra Long) ...................................................................................

1

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1-7

UNIT CODE B476 NORTH AMERICA

12/2013

ELECTRIC BRAKE (FIGURE 1-5) B477

ITEM 1 2 3 4 5 6

1-8

PART NO.

DESCRIPTION

QTY

2084747 ..... .....

1641925 1641924 .....

1641923

Magnetic Brake Assembly (With Diode) (FFigure 1-11)....................................

Inductor ..........................................................................................................

Friction Disc ....................................................................................................

Flange ............................................................................................................

Hub With O-Ring ............................................................................................

Screw .............................................................................................................

Kit-Screw (Fixing) ...........................................................................................

See Service Manual for service procedures.

1 1 1 1 1 3 1

©2013 HYSTER COMPANY

12/2013

UNIT CODE B476 NORTH AMERICA

NOTES

©2013 HYSTER COMPANY

See Service Manual for service procedures.

1-9

UNIT CODE B476 NORTH AMERICA

12/2013

LABELS AND MANUAL (FIGURE 1-6)

1-10

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE B476 NORTH AMERICA

12/2013

LABELS AND MANUAL ITEM

PART NO.

1 2 3 4 5 6 7 7 7 7 8 8

1529042 1534660 2063906 2307359 1664863 1624592 275661 1606450 a 196927 a 1467512 2044484 2050774

9 10 11 12 13 13 14 15 15 16 17 17 18 19 20 21

1664874 1664876 1664873 273775 2053015 2106479 2053454 325956 4085069 2307400 1528886 389688 a 1528887 1646818 b 2106453 b 2106454

DESCRIPTION

QTY

Label (Hyster) .....................................................................................................

Label (Patents and Trademarks) ........................................................................

Label (Power and Parking Brake) .......................................................................

Label (High Speed) .............................................................................................

Operator Manual .................................................................................................

Label (AC Power) ...............................................................................................

Label (Freezer) ...................................................................................................

Label (Arctic) .......................................................................................................

Label (UL Type EE) ............................................................................................

Label (Corrosion) ................................................................................................

Label (Battery Discharge Notice - Flooded Battery) (Flooded Battery) ..............

Label (Battery Discharge Notice - Maintenance-Free Battery) (Maintenance Free Battery) ...............................................................................................................

Service Manual (Periodic Maintenance) .............................................................

Service Manual (Diagrams) ................................................................................

Literature Packet .................................................................................................

Strap Clamp ........................................................................................................

Label (Warning) ..................................................................................................

Label (Warning) (Alternate Part) .........................................................................

Label (No Step) ...................................................................................................

U.L. Plate (U.L. Inspection-Type EE) ..................................................................

Label-Serialized UL (Alternate Part) ...................................................................

Rivet ....................................................................................................................

Nameplate (UL Type E) ......................................................................................

Nameplate Cover ................................................................................................

Nameplate (UL Type EE) ....................................................................................

Label (Greenville Mfg) ........................................................................................

Label (Fuse-4 Amp) ............................................................................................

Label (Fuse Replacement Warning) (Warning Fuse Replacement) ...................

3 1 1 1 1 2 2 2 2 2 1 1 1 1 1 1 1 1 2 1 1 4 1 1 1 1 1 1

FOOTNOTES: a

B477 Only

©2013 HYSTER COMPANY

b

Labels on inside of cowl

See Service Manual for service procedures.

1-11

UNIT CODE B476 NORTH AMERICA

12/2013

MASTER DRIVE UNIT (FIGURE 1-7) B476

1-12

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE B476 NORTH AMERICA

12/2013

MASTER DRIVE UNIT B476 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 22 22 22 22 22 22 22 23 24 24 24 24 24 24 24 24 25 25 25 25 26 27 28 29 30 30 30

PART NO.

DESCRIPTION

2045188 1534179 1479432 1534286 1534181 1534182 1534183 1534186 1534184 1534188 1534189 1534190 1534191 1534287 1534193 1479433 1534194 1534277 1534198 1534199 1534278 1534290 1534202 1534203 1534204 1534205 1534206 1534207 1534208 1534209 1534291 1534210 1534211 1534212 1534213 1534214 1534215 1534216 1534218 1617536 1554108 1554114 1497284 1534220 1534221 1497284 1557399 1534223 1534224 1534225

Master Drive Unit ................................................................................................

Plug ................................................................................................................

Seal ................................................................................................................

Support ...........................................................................................................

Bushing ..........................................................................................................

Bearing ...........................................................................................................

Gasket ............................................................................................................

Bolt .................................................................................................................

Housing ..........................................................................................................

Bearing ...........................................................................................................

Plate ...............................................................................................................

Bolt .................................................................................................................

Bushing ..........................................................................................................

Housing ..........................................................................................................

Cover ..............................................................................................................

Plug ................................................................................................................

Washer ...........................................................................................................

Gear ...............................................................................................................

Bearing ...........................................................................................................

Nut ..................................................................................................................

Gear ...............................................................................................................

Bearing ...........................................................................................................

Shim (0.040 in.) ..............................................................................................

Shim (0.043 in.) ..............................................................................................

Shim (0.047 in.) ..............................................................................................

Shim (0.048 in.) ..............................................................................................

Shim (0.049 in.) ..............................................................................................

Shim (0.0496 in.) ............................................................................................

Shim (0.050 in.) ..............................................................................................

Shim (0.051 in.) ..............................................................................................

Spacer ............................................................................................................

Shim (0.071 in.) ..............................................................................................

Shim (0.073 in.) ..............................................................................................

Shim (0.075 in.) ..............................................................................................

Shim (0.077 in.) ..............................................................................................

Shim (0.079 in.) ..............................................................................................

Shim (0.081 in.) ..............................................................................................

Shim (0.083 in.) ..............................................................................................

Shim (0.085 in.) ..............................................................................................

Kit-Gear ..........................................................................................................

Nut ..............................................................................................................

Nut , Ring ...................................................................................................

Sealing Ring (Wheel Shaft) ........................................................................

Wheel Shaft ....................................................................................................

Cover ..............................................................................................................

Sealing Ring (Wheel Shaft) ............................................................................

Bearing ...........................................................................................................

Shim (0.163 in.) ..............................................................................................

Shim (0.164 in.) ..............................................................................................

Shim (0.165 in.) ..............................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 4 2 1 10 1 1 1 14 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1-13

UNIT CODE B476 NORTH AMERICA

12/2013

MASTER DRIVE UNIT B476 ITEM 30 30 30 30 30 30 30 30 30 30 30 31 32 33 33 33 33 33 33 33 33 33 33 33 34 35 36

1-14

PART NO. 1534226 1534227 1534228 1534229 1534230 1534231 1534232 1534233 1534234 1534235 1534236 1519014 1534249 1534237 1534238 1534239 1534240 1534241 1534242 1534243 1534244 1534245 1534246 1534247 1534248 1497280 1497282

DESCRIPTION

QTY

Shim (0.166 in.) ..............................................................................................

Shim (0.167 in.) ..............................................................................................

Shim (0.168 in.) ..............................................................................................

Shim (0.169 in.) ..............................................................................................

Shim (0.170 in.) ..............................................................................................

Shim (0.171 in.) ..............................................................................................

Shim (0.172 in.) ..............................................................................................

Shim (0.173 in.) ..............................................................................................

Shim (0.175 in.) ..............................................................................................

Shim (0.177 in.) ..............................................................................................

Shim (0.179 in.) ..............................................................................................

Nut ..................................................................................................................

Bearing ...........................................................................................................

Shim (0.035 in.) ..............................................................................................

Shim (0.037 in.) ..............................................................................................

Shim (0.039 in.) ..............................................................................................

Shim (0.041 in.) ..............................................................................................

Shim (0.043 in.) ..............................................................................................

Shim (0.047 in.) ..............................................................................................

Shim (0.048 in.) ..............................................................................................

Shim (0.0488 in.) ............................................................................................

Shim (0.0496 in.) ............................................................................................

Shim (0.050 in.) ..............................................................................................

Shim (0.051 in.) ..............................................................................................

Spacer ............................................................................................................

Plug ................................................................................................................

Gasket ............................................................................................................

See Service Manual for service procedures.

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

©2013 HYSTER COMPANY

12/2013

UNIT CODE B476 NORTH AMERICA

NOTES

©2013 HYSTER COMPANY

See Service Manual for service procedures.

1-15

UNIT CODE B476 NORTH AMERICA

12/2013

MASTER DRIVE UNIT (FIGURE 1-8) B477 (→ 6/2008)

1-16

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE B476 NORTH AMERICA

12/2013

MASTER DRIVE UNIT B477 (→ 6/2008) ITEM 1 2 3 4 4 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 30 30 30 30 30 30 30 30 31 31 32 32 32 32 32 32 32

PART NO.

DESCRIPTION

2069768 1534296 1497285 1534297 1534298 1534299 1534300 1534301 1534302 1534303 1534304 1534305 1497280 1497282 1534306 1534191 .....

1534312 1566502 .....

1479433 1479434 1554110 1566504 1534319 1534320 1534321 1534322 1534332 1554108 1534333 1534334 1554095 1554096 1554097 1554098 1554099 1554100 1554101 1554102 1554103 1554105 1554106 1534342 1534343 1534344 1534345 1534346 1534347 1534348

Master Drive Unit ................................................................................................

Bolt .................................................................................................................

Seal ................................................................................................................

Cover Plate .....................................................................................................

Shim (0.004 in.) ..............................................................................................

Shim (0.012 in.) ..............................................................................................

Shim (0.020 in.) ..............................................................................................

Sealing Ring ...................................................................................................

Bearing ...........................................................................................................

Support ...........................................................................................................

Bushing ..........................................................................................................

Sealing Ring ...................................................................................................

Plug ................................................................................................................

Gasket ............................................................................................................

Support ...........................................................................................................

Bushing ..........................................................................................................

Housing ..........................................................................................................

Bolt (M10 x 30) ...............................................................................................

Bolt (M10 x 35) ...............................................................................................

Cover ..............................................................................................................

Plug ................................................................................................................

Gasket ............................................................................................................

Cover ..............................................................................................................

Pin ..................................................................................................................

Snap Ring .......................................................................................................

Bearing ...........................................................................................................

Spacer ............................................................................................................

Snap Ring .......................................................................................................

Gear ...............................................................................................................

Nut ..................................................................................................................

Gear ...............................................................................................................

Bearing ...........................................................................................................

Shim (0.119 in.) ..............................................................................................

Shim (0.120 in.) ..............................................................................................

Shim (0.121 in.) ..............................................................................................

Shim (0.122 in.) ..............................................................................................

Shim (0.126 in.) ..............................................................................................

Shim (0.126 in.) ..............................................................................................

Shim (0.134 in.) ..............................................................................................

Shim (0.138 in.) ..............................................................................................

Shim (0.118 in.) ..............................................................................................

Spacer (1.406 in.) ...........................................................................................

Spacer (1.429 in.) ...........................................................................................

Shim (0.047 in.) ..............................................................................................

Shim (0.049 in.) ..............................................................................................

Shim (0.051 in.) ..............................................................................................

Shim (0.055 in.) ..............................................................................................

Shim (0.057 in.) ..............................................................................................

Shim (0.057 in.) ..............................................................................................

Shim (0.059 in.) ..............................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 8 1 1 5 5 5 1 2 1 4 1 1 1 1 2 1 7 6 1 1 1 1 1 1 2 1 1 1 1 1 2 5 5 5 5 5 5 5 5 5 1 1 5 5 5 5 5 5 5 1-17

UNIT CODE B476 NORTH AMERICA

12/2013

MASTER DRIVE UNIT B477 (→ 6/2008) ITEM 32 32 32 32 33 34 35 36 37 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 39 40 41 41 41 41 41 41 41 41 41 41 41 42 43

1-18

PART NO. 1534349 1534350 1534351 1534352 1534353 1554107 1534361 1497284 1534222 1534223 1534224 1534225 1534226 1534227 1534228 1534229 1534230 1534231 1534232 1534233 1534234 1534235 1534236 1534315 1534316 1554114 1534249 1534237 1534238 1534239 1534240 1534241 1534242 1534243 1534244 1534245 1534246 1534247 1534317 1533937

DESCRIPTION

QTY

Shim (0.061 in.) ..............................................................................................

Shim (0.063 in.) ..............................................................................................

Shim (0.065 in.) ..............................................................................................

Shim (0.067 in.) ..............................................................................................

Gear and Pinion .............................................................................................

Wheel Shaft ....................................................................................................

Cover ..............................................................................................................

Sealing Ring (Wheel Shaft) ............................................................................

Bearing ...........................................................................................................

Shim (0.163 in.) ..............................................................................................

Shim (0.164 in.) ..............................................................................................

Shim (0.165 in.) ..............................................................................................

Shim (0.166 in.) ..............................................................................................

Shim (0.167 in.) ..............................................................................................

Shim (0.168 in.) ..............................................................................................

Shim (0.169 in.) ..............................................................................................

Shim (0.170 in.) ..............................................................................................

Shim (0.171 in.) ..............................................................................................

Shim (0.172 in.) ..............................................................................................

Shim (0.173 in.) ..............................................................................................

Shim (0.175 in.) ..............................................................................................

Shim (0.177 in.) ..............................................................................................

Shim (0.179 in.) ..............................................................................................

Shim (0.181 in.) ..............................................................................................

Shim (0.183 in.) ..............................................................................................

Nut , Ring .......................................................................................................

Bearing ...........................................................................................................

Shim (0.035 in.) ..............................................................................................

Shim (0.037 in.) ..............................................................................................

Shim (0.039 in.) ..............................................................................................

Shim (0.041 in.) ..............................................................................................

Shim (0.043 in.) ..............................................................................................

Shim (0.047 in.) ..............................................................................................

Shim (0.048 in.) ..............................................................................................

Shim (0.0488 in.) ............................................................................................

Shim (0.0496 in.) ............................................................................................

Shim (0.050 in.) ..............................................................................................

Shim (0.051 in.) ..............................................................................................

Spacer ............................................................................................................

Wheel Stud .....................................................................................................

See Service Manual for service procedures.

5 5 5 5 1 1 1 1 1 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 1 1 5 5 5 5 5 5 5 5 5 5 5 1 5

©2013 HYSTER COMPANY

12/2013

UNIT CODE B476 NORTH AMERICA

NOTES

©2013 HYSTER COMPANY

See Service Manual for service procedures.

1-19

UNIT CODE B476 NORTH AMERICA

12/2013

MASTER DRIVE UNIT (FIGURE 1-9) B477 (6/2008 →)

1-20

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE B476 NORTH AMERICA

12/2013

MASTER DRIVE UNIT B477 (6/2008 →) ITEM 1 2 3 4 4 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 30 30 30 30 30 30 30 30 31 31 32 32 32 32 32 32 32

PART NO.

DESCRIPTION

2069768 1534296 1497285 1534297 1534298 1534299 1534300 1534301 1534302 1534305 1534304 1534305 1497280 1497282 1534306 1534191 1641602 1534312 1566502 1554151 1479433 1479434 1533937 1534317 1534319 1534320 1534321 1534322 1534332 1641530 1641531 1699235 1641534 1641535 1641536 1641537 1641538 1641539 1641540 1641541 1641533 1641543 1641542 1641599 1641553 1641552 1641551 1641550 1641549 1641548

Master Drive Unit ................................................................................................

Bolt .................................................................................................................

Seal ................................................................................................................

Cover Plate .....................................................................................................

Shim (0.004 in.) ..............................................................................................

Shim (0.012 in.) ..............................................................................................

Shim (0.020 in.) ..............................................................................................

Sealing Ring ...................................................................................................

Bearing ...........................................................................................................

Sealing Ring ...................................................................................................

Bushing ..........................................................................................................

Sealing Ring ...................................................................................................

Plug ................................................................................................................

Gasket ............................................................................................................

Support ...........................................................................................................

Bushing ..........................................................................................................

Housing ..........................................................................................................

Bolt (M10 x 30) ...............................................................................................

Bolt (M10 x 35) ...............................................................................................

Cover ..............................................................................................................

Plug ................................................................................................................

Gasket ............................................................................................................

Wheel Stud .....................................................................................................

Spacer ............................................................................................................

Snap Ring .......................................................................................................

Bearing ...........................................................................................................

Spacer ............................................................................................................

Snap Ring .......................................................................................................

Gear ...............................................................................................................

Nut ..................................................................................................................

Gear ...............................................................................................................

Bearing ...........................................................................................................

Shim (0.120 in.) ..............................................................................................

Shim (0.121 in.) ..............................................................................................

Shim (0.122 in.) ..............................................................................................

Shim (0.126 in.) ..............................................................................................

Shim (0.130 in.) ..............................................................................................

Shim (0.134 in.) ..............................................................................................

Shim (0.138 in.) ..............................................................................................

Shim (0.118 in.) ..............................................................................................

Shim (0.119 in.) ..............................................................................................

Spacer (1.429 in.) ...........................................................................................

Spacer (1.406 in.) ...........................................................................................

Shim (0.094 in.) ..............................................................................................

Shim (0.092 in.) ..............................................................................................

Shim (0.090 in.) ..............................................................................................

Shim (0.088 in.) ..............................................................................................

Shim (0.086 in.) ..............................................................................................

Shim (0.084 in.) ..............................................................................................

Shim (0.082 in.) ..............................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1-21

UNIT CODE B476 NORTH AMERICA

12/2013

MASTER DRIVE UNIT B477 (6/2008 →) ITEM 32 32 32 32 33 34 35 36 37 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 39 40 41 41 41 41 41 41 41 41 41 41 41

PART NO. 1641547 1641546 1641545 1641544 1641600 1554107 1534361 1497284 1534222 1534223 1534224 1534225 1534226 1534227 1534228 1534229 1534230 1534231 1534232 1534233 1534234 1534235 1534236 1534315 1554114 1534249 1534237 1534238 1534239 1534240 1534241 1534243 1534244 1534245 1534246 1534247 1534242 a 320159 a 1534186

DESCRIPTION

QTY

Shim (0.080 in.) ..............................................................................................

Shim (0.078 in.) ..............................................................................................

Shim (0.076 in.) ..............................................................................................

Shim (0.074 in.) ..............................................................................................

Gear and Pinion .............................................................................................

Wheel Shaft ....................................................................................................

Cover ..............................................................................................................

Sealing Ring (Wheel Shaft) ............................................................................

Bearing ...........................................................................................................

Shim (0.163 in.) ..............................................................................................

Shim (0.164 in.) ..............................................................................................

Shim (0.165 in.) ..............................................................................................

Shim (0.166 in.) ..............................................................................................

Shim (0.167 in.) ..............................................................................................

Shim (0.168 in.) ..............................................................................................

Shim (0.169 in.) ..............................................................................................

Shim (0.170 in.) ..............................................................................................

Shim (0.171 in.) ..............................................................................................

Shim (0.172 in.) ..............................................................................................

Shim (0.173 in.) ..............................................................................................

Shim (0.175 in.) ..............................................................................................

Shim (0.177 in.) ..............................................................................................

Shim (0.179 in.) ..............................................................................................

Shim (0.181 in.) ..............................................................................................

Nut , Ring .......................................................................................................

Bearing ...........................................................................................................

Shim (0.035 in.) ..............................................................................................

Shim (0.037 in.) ..............................................................................................

Shim (0.039 in.) ..............................................................................................

Shim (0.041 in.) ..............................................................................................

Shim (0.043 in.) ..............................................................................................

Shim (0.048 in.) ..............................................................................................

Shim (0.0488 in.) ............................................................................................

Shim (0.0496 in.) ............................................................................................

Shim (0.050 in.) ..............................................................................................

Shim (0.051 in.) ..............................................................................................

Shim (0.047 in.) ..............................................................................................

Washer ...........................................................................................................

Bolt .................................................................................................................

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

FOOTNOTES: a

Not Illustrated

1-22

See Service Manual for service procedures.

©2013 HYSTER COMPANY

12/2013

UNIT CODE B476 NORTH AMERICA

NOTES

©2013 HYSTER COMPANY

See Service Manual for service procedures.

1-23

UNIT CODE B476 NORTH AMERICA

12/2013

MASTER DRIVE UNIT ASSEMBLY (FIGURE 1-10) B476

1-24

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE B476 NORTH AMERICA

12/2013

MASTER DRIVE UNIT ASSEMBLY B476 ITEM 1 2 3 4 5 6 7 7 7 8 9 9 9 10 11 12 13 14 15 16 17 18 19 20 21 22

PART NO. 4028093 1641927 12929 2085166 2045959 1475398 2045188 2040499 2040753 2059612 2038719 2037928 2306688 2059613 1343502 296424 a 15057 a 15129 a 15157 a 239906 a 18557 2039316 2074725 1581851 1581562 287750 1511859

DESCRIPTION

QTY

Kit-Screw (Fixation) ............................................................................................

Snap Ring ...........................................................................................................

Brake Assembly , Magnetic (With Diode) (FFigure 1-4)....................................

Key (Woodruff) ....................................................................................................

Capscrew ............................................................................................................

Master Drive Unit ................................................................................................

Wheel and Tire (Rubber) ....................................................................................

Wheel and Tire (Poly) .........................................................................................

Wheel and Tire (Siped Poly) ...............................................................................

Drive Wheel ....................................................................................................

Tire (Poly) .......................................................................................................

Tire (Rubber) ..................................................................................................

Cushion Tire (Siped Poly) ..............................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Nut ......................................................................................................................

Lockwasher .........................................................................................................

Lockwasher .........................................................................................................

Static Strap (10 in.) .............................................................................................

Capscrew ............................................................................................................

Nut ......................................................................................................................

Traction Motor Assembly ....................................................................................

Washer ...............................................................................................................

Lockwasher .........................................................................................................

Capscrew ............................................................................................................

Dowel ..................................................................................................................

1 2 1 1 4 1 1 1 1 1 1 1 1 5 9 1 2 1 1 1 4 1 4 4 4 2

FOOTNOTES: a

Used with Polyurethane Wheel and Tire Assembly

©2013 HYSTER COMPANY

See Service Manual for service procedures.

1-25

UNIT CODE B476 NORTH AMERICA

12/2013

MASTER DRIVE UNIT ASSEMBLY (FIGURE 1-11) B477

1-26

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE B476 NORTH AMERICA

12/2013

MASTER DRIVE UNIT ASSEMBLY B477 ITEM 1 2 3 4 5 6 7 8 8 8 9 10 10 10 11 12 13 14 15 16 17 18 19 20 21

PART NO.

DESCRIPTION

1641923 12929 2084747 2045960 2084746 293689 2069768 2058399 2058400 2088988 2305649 2046757 2046891 2088989 2021593 15057 15129 15157 239906 18557 316828 296426 1581851 1581562 296166

Kit-Screw (Fixing) ...............................................................................................

Snap Ring ...........................................................................................................

Magnetic Brake Assembly (With Diode) (FFigure 1-5)......................................

Key (Woodruff) ....................................................................................................

Traction Motor Assembly (FFigure 1-15)...........................................................

Capscrew ............................................................................................................

Master Drive Unit ................................................................................................

Wheel and Tire (Poly Smooth) (Poly) .................................................................

Wheel and Tire (Siped Poly) ...............................................................................

Wheel and Tire (Poly 80D Black) (Poly 80D) ......................................................

Wheel .............................................................................................................

Cushion Tire (Poly) .........................................................................................

Cushion Tire (Siped Poly) ..............................................................................

Cushion Tire (Poly 80D) .................................................................................

Wheel Nut ...........................................................................................................

Nut ......................................................................................................................

Lockwasher .........................................................................................................

Lockwasher .........................................................................................................

Static Strap (10 in.) .............................................................................................

Capscrew ............................................................................................................

Nut ......................................................................................................................

Washer ...............................................................................................................

Washer ...............................................................................................................

Lockwasher .........................................................................................................

Capscrew ............................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 4 1 1 1 1 1 1 1 1 5 1 1 1 1 2 4 4 4 4 4

1-27

UNIT CODE B476 NORTH AMERICA

12/2013

PIN COUPLER (FIGURE 1-12)

ITEM 1 2 3 4

1-28

PART NO.

DESCRIPTION

QTY

2307634 15060 15160 18602

Coupler ...............................................................................................................

Nut ......................................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

See Service Manual for service procedures.

1 2 2 2

©2013 HYSTER COMPANY

12/2013

UNIT CODE B476 NORTH AMERICA

NOTES

©2013 HYSTER COMPANY

See Service Manual for service procedures.

1-29

UNIT CODE B476 NORTH AMERICA

12/2013

TOWING COUPLER (FIGURE 1-13)

1-30

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE B476 NORTH AMERICA

12/2013

TOWING COUPLER ITEM 1 2 2 3 4 5 6 7 8 9

PART NO.

DESCRIPTION

2309564 1473580 2039232 ..... ..... .....

2309722 15243 15058 15158 16813

Coupler and Handle Assy ...................................................................................

Coupler ...........................................................................................................

Lever ..............................................................................................................

Rod .............................................................................................................

Cotter Pin ...................................................................................................

Lever ..........................................................................................................

Knob ...............................................................................................................

Cotter Pin .......................................................................................................

Nut ......................................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 1 1 1 4 4 4

1-31

UNIT CODE B476 NORTH AMERICA

12/2013

TRACTION MOTOR (FIGURE 1-14) B476

1-32

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE B476 NORTH AMERICA

12/2013

TRACTION MOTOR B476 ITEM 1 2 3 4 5 6 7 8 9 10 11 12

PART NO. 2074725 1595707 1595710 12929 1595712 1591532 2787341 1595711 1595713 1595714 239503 292681 2787345 a 4020677

DESCRIPTION

QTY

Traction Motor Assembly ....................................................................................

Flange ............................................................................................................

Armature .........................................................................................................

Snap Ring ..................................................................................................

Flange ............................................................................................................

1 1 1 2 1

Connector (4 Way) .....................................................................................

Bolt .................................................................................................................

Terminal Board ...............................................................................................

Stator ..............................................................................................................

Nut ..............................................................................................................

Lockwasher ................................................................................................

Connector (2 Way) .....................................................................................

Bearing , Sensor .............................................................................................

1 4 1 1 6 3 1 1

FOOTNOTES: a

Not Illustrated

©2013 HYSTER COMPANY

See Service Manual for service procedures.

1-33

UNIT CODE B476 NORTH AMERICA

12/2013

TRACTION MOTOR (FIGURE 1-15) B477

1-34

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE B476 NORTH AMERICA

12/2013

TRACTION MOTOR B477 ITEM 1 1 2 2 3 4 5 6 7 7 8 9 10 11 12 13 14

PART NO. 2084746 1628666 1595707 1628667 1595710 1706797 12929 1595711 292681 1628668 1595712 1591532 2787341 1595713 302037 1595714 239503 292681 2787345 a 4020677

DESCRIPTION

QTY

Traction Motor Assembly (FFigure 1-11)...........................................................

Flange ............................................................................................................

Flange (Alternate Part) ...................................................................................

Armature .........................................................................................................

Armature (Alternate Part) ...............................................................................

Snap Ring ..................................................................................................

Snap Ring ..................................................................................................

Bolt .................................................................................................................

Lockwasher ................................................................................................

Flange ............................................................................................................

Flange (Alternate Part) ...................................................................................

1 1 1 1 1 1 2 1 4 1 1

Connector (4 Way) .....................................................................................

Terminal Board ...............................................................................................

Screw .........................................................................................................

Stator ..............................................................................................................

Nut ..............................................................................................................

Lockwasher ................................................................................................

Connector (2 Way) .....................................................................................

Bearing , Sensor .............................................................................................

1 1 2 1 6 3 1 1

FOOTNOTES: a

Not Illustrated

©2013 HYSTER COMPANY

See Service Manual for service procedures.

1-35

UNIT CODE B476 NORTH AMERICA

12/2013

NOTES

1-36

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE B476 NORTH AMERICA

12/2013

2

ELECTRICAL SYSTEM

12/2013

UNIT CODE B476 NORTH AMERICA

SECTION 2 ELECTRICAL SYSTEM DESCRIPTION

PAGE

BATTERY CONNECTOR ................................................................................................................................

CONTROLLER ENCLOSURE FOOD PROCESSING / ARCTIC .................................................................................................................

EE CONTACTOR ENCLOSURE ASSEMBLY ................................................................................................

ELECTRICAL ASSEMBLY ..............................................................................................................................

HIGH SPEED PEDAL ......................................................................................................................................

JUMPER HARNESS VISUAL ALARM ..........................................................................................................................................

WIRE HARNESS FOOT SWITCH ...........................................................................................................................................

THERMOSTAT ............................................................................................................................................

TILLER HANDLE .........................................................................................................................................

©2013 HYSTER COMPANY

See Service Manual for service procedures.

2-2 2-4 2-6 2-8 2-10 2-18 2-14 2-12 2-16

2-1

UNIT CODE B476 NORTH AMERICA

12/2013

BATTERY CONNECTOR (FIGURE 2-1)

ITEM 1 1 1 1 1 1 1 1 1 2 3 4 5 6

PART NO. 2085488 288835 190809 2303500 2310341 2085112 1195971 2052834 2310341 15054 15154 2033589 220359 264150 a 2044976

DESCRIPTION

QTY

Battery Connector Assy (Red) ............................................................................

1 Battery Connector (Red) ................................................................................

1 Cable .............................................................................................................. AR Terminal .........................................................................................................

2 Terminal .........................................................................................................

2 Battery Connector Assy (Gray) ...........................................................................

1 Battery Connector (Gray) ...............................................................................

1 Sleeve ............................................................................................................

4 Terminal .........................................................................................................

4 Nut ......................................................................................................................

4 Lockwasher .........................................................................................................

4 Battery Connector Pull Handle ...........................................................................

1 Screw ..................................................................................................................

4 Nut ......................................................................................................................

4 Boot ....................................................................................................................

1

FOOTNOTES: a

2-2

Not Illustrated

See Service Manual for service procedures.

©2013 HYSTER COMPANY

12/2013

UNIT CODE B476 NORTH AMERICA

NOTES

©2013 HYSTER COMPANY

See Service Manual for service procedures.

2-3

UNIT CODE B476 NORTH AMERICA

12/2013

CONTROLLER ENCLOSURE (FIGURE 2-2) FOOD PROCESSING / ARCTIC

2-4

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE B476 NORTH AMERICA

12/2013

CONTROLLER ENCLOSURE FOOD PROCESSING / ARCTIC ITEM 1 2 3 4 5 6 7 8

PART NO. 2090893 136687 320156 2094151 2091588 2091590 1536943 2091589 2091587 a 2091534 a 2091535 2033695 2048832 2302852

DESCRIPTION

QTY

Controller Enclosure ...........................................................................................

Nut ..................................................................................................................

Washer ...........................................................................................................

Bolt .................................................................................................................

Gasket ............................................................................................................

Screw .............................................................................................................

Cover ..............................................................................................................

Cover ..............................................................................................................

Enclosure .......................................................................................................

Wire Harness (Thermostat) (Arctic Option) (FFigure 2-6).................................

Heater Harness (Controller Enclosure) (Arctic Option) .......................................

Connector .......................................................................................................

Connector Block .............................................................................................

Pin ..................................................................................................................

1 12 4 4 1 4 1 1 1 1 1 1 1 2

FOOTNOTES: a

Not Illustrated

©2013 HYSTER COMPANY

See Service Manual for service procedures.

2-5

UNIT CODE B476 NORTH AMERICA

12/2013

EE CONTACTOR ENCLOSURE ASSEMBLY (FIGURE 2-3)

2-6

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE B476 NORTH AMERICA

12/2013

EE CONTACTOR ENCLOSURE ASSEMBLY ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

PART NO.

DESCRIPTION

292501 296359 320156 2094187 2094089 296215 18865 2094189 2054558 .....

2094190 .....

15127 15154 16378 2094188 227177

Capscrew ............................................................................................................

Washer ...............................................................................................................

Washer ...............................................................................................................

Enclosure Box .....................................................................................................

Grommet .............................................................................................................

Capscrew ............................................................................................................

Capscrew ............................................................................................................

Plate ....................................................................................................................

Insulator ..............................................................................................................

Contactor (FFigure 2-4).....................................................................................

Buss Bar .............................................................................................................

Fuse (FFigure 2-4).............................................................................................

Washer ...............................................................................................................

Lockwasher .........................................................................................................

Capscrew ............................................................................................................

Cover ..................................................................................................................

Screw ..................................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

2 2 2 1 2 2 2 1 2 1 1 1 2 2 2 1 3

2-7

UNIT CODE B476 NORTH AMERICA

12/2013

ELECTRICAL ASSEMBLY (FIGURE 2-4)

2-8

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE B476 NORTH AMERICA

12/2013

ELECTRICAL ASSEMBLY ITEM 1 2 3 4 5 6 6 6 7 7 8 8 8 9 9 9 10 11 12 13 14 15 16 16 16 17 18 19 19 20 21 22 23 24 25 26 26 26 26 26

PART NO. 2042675 18465 15127 15154 15054 2085113 195489 2086255 2084858 2086255 2085498 195489 2086255 2085499 195489 2086255 2079891 292501 296379 1331362 2051870 133484 2080191 4615233 2111682 d 2108908 320156 a 2106386 b 2106385 1512440 302399 293799 302012 292665 320156 136687 254007 262798 4047541 4053097 2051870 c 2096958 c 2091534

DESCRIPTION

QTY

Horn ....................................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Cable Assy (Contactor to Controller B+) ............................................................

Terminal .........................................................................................................

Boot ................................................................................................................

Cable Assy (2GA, -U) .........................................................................................

Boot ................................................................................................................

Cable Assy ..........................................................................................................

Terminal .........................................................................................................

Boot ................................................................................................................

Cable Assy ..........................................................................................................

Terminal .........................................................................................................

Boot ................................................................................................................

Contactor (24V, 150 Amp) ..................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Fuse (400 Amp) ..................................................................................................

Ignition Switch (Toggle) (Brake) .........................................................................

Grommet .............................................................................................................

Display , Dash .....................................................................................................

Gasket ............................................................................................................

Battery Discharge Indicator ................................................................................

Control Module ...................................................................................................

Washer ...............................................................................................................

Controller ............................................................................................................

Controller ............................................................................................................

1 2 2 3 2 1 2 1 1 1 1 2 2 1 2 1 1 2 2 1 1 2 1 1 1 1 2 1 1

Nut ......................................................................................................................

Capscrew ............................................................................................................

Screw ..................................................................................................................

Nut ......................................................................................................................

Washer ...............................................................................................................

Nut ......................................................................................................................

Ignition Switch (Key) (Start) ................................................................................

Key Set ...........................................................................................................

Ignition Switch (Key) (Start) (Alternate Part) .......................................................

Key Set (Alternate Part) .................................................................................

Ignition Switch (Toggle) (Start) (Optional) ..........................................................

Wire Harness (Main) ...........................................................................................

Wire Harness (Thermostat) (Arctic) (FFigure 2-6).............................................

2 2 2 2 12 4 1 1 1 1 1 1 1

FOOTNOTES: a b

B476 Only B477 Only

©2013 HYSTER COMPANY

c d

Not Illustrated Use 4004467 Kit-Control Tiller for service

See Service Manual for service procedures.

2-9

UNIT CODE B476 NORTH AMERICA

12/2013

HIGH SPEED PEDAL (FIGURE 2-5)

2-10

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE B476 NORTH AMERICA

12/2013

HIGH SPEED PEDAL ITEM 1 2 3 4 5 6 7 8 9 10

PART NO.

DESCRIPTION

15916 186493 320155 2308914 2053043 2309839 18508 15175 15918 15055

Lockwasher .........................................................................................................

Screw ..................................................................................................................

Washer ...............................................................................................................

Switch , Foot .......................................................................................................

Wire Harness (Foot Switch) (FFigure 2-7).........................................................

Hose Clamp ........................................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

2 2 2 1 1 2 2 2 2 2

2-11

UNIT CODE B476 NORTH AMERICA

12/2013

WIRE HARNESS (FIGURE 2-6) THERMOSTAT

2-12

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE B476 NORTH AMERICA

12/2013

WIRE HARNESS THERMOSTAT ITEM 1 2 3 4 5 6 7

PART NO.

DESCRIPTION

2091534 1369424 2305754 222180 2094794 2034890 2048832 2309579

Wire Harness (Thermostat) ................................................................................

1 Terminal .........................................................................................................

2 Terminal .........................................................................................................

2 Cable .............................................................................................................. AR Thermostat .....................................................................................................

1 Connector .......................................................................................................

1 Connector Block .............................................................................................

1 Socket ............................................................................................................

2

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

2-13

UNIT CODE B476 NORTH AMERICA

12/2013

WIRE HARNESS (FIGURE 2-7) FOOT SWITCH

ITEM 1 2 3 4 5

2-14

PART NO.

DESCRIPTION

QTY

2053043 2302852 2035909 1450957 2309579 2058418

Wire Harness (Foot Switch) ................................................................................

Pin ..................................................................................................................

Connector .......................................................................................................

E-Spade .........................................................................................................

Socket ............................................................................................................

Connector .......................................................................................................

See Service Manual for service procedures.

1 5 1 2 4 1

©2013 HYSTER COMPANY

12/2013

UNIT CODE B476 NORTH AMERICA

NOTES

©2013 HYSTER COMPANY

See Service Manual for service procedures.

2-15

UNIT CODE B476 NORTH AMERICA

12/2013

WIRE HARNESS (FIGURE 2-8) TILLER HANDLE

2-16

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE B476 NORTH AMERICA

12/2013

WIRE HARNESS TILLER HANDLE ITEM 1 1 1 1 2 2 2 2 2 3 4 4 4 4 4 5 5 5 5 6 6 7 7 8 8 8 8 8 9 9 9 9 9

PART NO.

DESCRIPTION

2098587 .....

2303758 2309579 2054071 .....

1561559 1561755 1463140 1463849 275494 .....

1484557 1484558 1463141 1484377 .....

1561559 1561755 1463140 .....

1655189 .....

2099021 .....

2037544 2309579 2054072 1463849 .....

1369409 2309579 2048835 1463849

Wire Harness (Tiller Handle) ..............................................................................

Connector Assembly (CONT MOD ASM) ......................................................

Connector ...................................................................................................

Socket ........................................................................................................

Insulator .....................................................................................................

Connector Assembly (Heater MN Harness) ...................................................

Connector (2 Pin) .......................................................................................

Connector (Secondary Lock) .....................................................................

Terminal (Pin) .............................................................................................

Lubricant ....................................................................................................

Conduit ...........................................................................................................

Connector Assembly (MN Harness) ...............................................................

Connector (2 Socket) .................................................................................

Connector (Seconday Lock) .......................................................................

Terminal (Socket) .......................................................................................

Plug ............................................................................................................

Connector Assembly (Parking Brake Switch) .................................................

Connector (2 Pin) .......................................................................................

Connector (Secondary Lock) .....................................................................

Terminal (Pin) .............................................................................................

Connector Assembly ......................................................................................

Receptacle .................................................................................................

Connector Assembly ......................................................................................

Terminal .....................................................................................................

Connector Assembly (Cont HDL) ...................................................................

Receptacle .................................................................................................

Socket ........................................................................................................

Insulator .....................................................................................................

Lubricant ....................................................................................................

Connector Assembly (Cont HDL) ...................................................................

Connector (8 Way) .....................................................................................

Socket ........................................................................................................

Insulator .....................................................................................................

Lubricant ....................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 1 1 1 2 AR AR 1 1 1 1 1 1 1 1 2 5 5 3 3 1 1 9 1 AR 1 1 9 1 AR

2-17

UNIT CODE B476 NORTH AMERICA

12/2013

JUMPER HARNESS (FIGURE 2-9) VISUAL ALARM

ITEM 1 2 3 4 5 6

2-18

PART NO.

DESCRIPTION

QTY

2098247 1330409 1330414 1330433 1310143 1561019 2035276 1462762

Wire Harness (Strobe Light Jumper) ..................................................................

Connector .......................................................................................................

Connector (Secondary Lock) ..........................................................................

Terminal .........................................................................................................

Terminal .........................................................................................................

1 1 1 2 1

Connector (Socket Female) ...........................................................................

E-Ring ............................................................................................................

1 1

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE B476 NORTH AMERICA

12/2013

3

STEER HANDLE/BRAKE SYSTEM

12/2013

UNIT CODE B476 NORTH AMERICA

SECTION 3 STEER HANDLE/BRAKE SYSTEM DESCRIPTION

PAGE

CONTROL HANDLE ARM ASSEMBLY ..........................................................................................................

3-2 CONTROL HANDLE ASSEMBLY ...................................................................................................................

3-8 QUICK-PICK OPTION ................................................................................................................................. 3-10 CONTROL HANDLE HEAD ASSEMBLY ........................................................................................................

3-4 DIRECTION SWITCH ASSEMBLY ................................................................................................................. 3-12 HAND BRAKE ASSEMBLY ............................................................................................................................. 3-14

©2013 HYSTER COMPANY

See Service Manual for service procedures.

3-1

UNIT CODE B476 NORTH AMERICA

12/2013

CONTROL HANDLE ARM ASSEMBLY (FIGURE 3-1)

3-2

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE B476 NORTH AMERICA

12/2013

CONTROL HANDLE ARM ASSEMBLY ITEM 1 1 2 3 4 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 33 34 35 36 37 38

PART NO.

DESCRIPTION

2040844 2045230 320159 136985 296032 293632 388049 292682 136692 2053033 2043199 2307321 2046784 1508031 2042863 2046785 326306 326307 2098473 1318914 216877 292683 320162 292529 2070448 2053031 2307654 2303042 2053030 231410 296167 292681 239503 18723 15154 15054 2053032 2053029 .....

2057847 2053835 2053836 2039895

Plate (B476) ........................................................................................................

Plate (B477) ........................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

Capscrew (B476) ................................................................................................

Capscrew (B477) ................................................................................................

1 1 4 2 2 2

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Instrument Panel .................................................................................................

Capscrew ............................................................................................................

Sleeve .................................................................................................................

Shaft (Stand Off) .................................................................................................

Pin .......................................................................................................................

Key (Squared) .....................................................................................................

Spacer ................................................................................................................

Bearing Cup ........................................................................................................

Bearing Cone ......................................................................................................

Instrument Panel .................................................................................................

4 4 1 2 2 1 1 1 2 2 2 1

Nut ......................................................................................................................

Lockwasher .........................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

Bushing ...............................................................................................................

Tiller Wldmt .........................................................................................................

Lockwasher .........................................................................................................

Locknut ...............................................................................................................

Cover Plate .........................................................................................................

Capscrew ............................................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Shaft (B476) ........................................................................................................

Shaft (B477) ........................................................................................................

Barrel ..................................................................................................................

Plunger ...............................................................................................................

Nut (Reducing) ....................................................................................................

Knob ...................................................................................................................

Shaft ...................................................................................................................

4 4 8 4 2 1 1 1 1 3 2 2 2 4 4 4 1 1 1 1 1 1 1

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

3-3

UNIT CODE B476 NORTH AMERICA

12/2013

CONTROL HANDLE HEAD ASSEMBLY (FIGURE 3-2)

3-4

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE B476 NORTH AMERICA

12/2013

CONTROL HANDLE HEAD ASSEMBLY ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 13 14 15 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 29 30 31 32 33 33 33 34 35 36 37 38 39 40 41 42 43

PART NO. 2059960 309832 292679 2059964 239503 292681 296167 2309094 15916 16705 15915 2306619 2304431 4607253 2053035 2308136 2306889 2306686 15134 15918 16667 2308321 2303979 138573 2054573 2304621 2307134 1660033 2305843 1660033 2302286 4607254 2303779 2303099 1451166 2309131 2103914 2103915 .....

2311213 18497 15932 18723 15154 15054 2042915 177946 18754 a 2098636 a 2053046 a 2098587

©2013 HYSTER COMPANY

DESCRIPTION

QTY

Cover ..............................................................................................................

Capscrew .......................................................................................................

Washer ...........................................................................................................

Parking Brake Assy (FFigure 3-6).................................................................

Nut ..................................................................................................................

Lockwasher ....................................................................................................

Capscrew .......................................................................................................

Screw .............................................................................................................

Lockwasher ....................................................................................................

Screw .............................................................................................................

Lockwasher ....................................................................................................

Screw .............................................................................................................

Base ...............................................................................................................

Handle Base Cover (Alternate Part) ...............................................................

Switch (Throttle Assy) (FFigure 3-5).............................................................

Switch Assy, Actuator .....................................................................................

Actuator ......................................................................................................

Fastener .....................................................................................................

Washer ...............................................................................................................

Lockwasher .........................................................................................................

Screw .............................................................................................................

Support ...........................................................................................................

Screw .............................................................................................................

Washer ...........................................................................................................

Switch (Snap Action) ......................................................................................

Plate ...............................................................................................................

Spring .............................................................................................................

Actuator (Lift) ..................................................................................................

Actuator (Horn) ...............................................................................................

Actuator (Lower) .............................................................................................

Cover ..............................................................................................................

Handle Top Cover (Alternate Part) .................................................................

Label (Directional Arrow) ................................................................................

Link .................................................................................................................

Cotter Pin .......................................................................................................

Sleeve ............................................................................................................

Tube ...........................................................................................................

Link .............................................................................................................

Control Handle Assembly (FFigure 3-3)........................................................

Plate ...............................................................................................................

Capscrew .......................................................................................................

Lockwasher ....................................................................................................

Capscrew .......................................................................................................

Lockwasher ....................................................................................................

Nut ..................................................................................................................

Spacer Block .......................................................................................................

Lockwasher .........................................................................................................

Capscrew ............................................................................................................

Jumper Harness (Park Brake Switch) .................................................................

Wire Harness (Push Button) (Push Button) ........................................................

Wire Harness ......................................................................................................

See Service Manual for service procedures.

1 3 3 1 2 2 2 2 2 2 2 2 1 1 1 1 1 1 1 1 4 1 4 8 3 1 6 1 1 1 1 1 1 1 2 1 1 1 1 2 2 2 4 4 4 1 1 1 1 1 1 3-5

UNIT CODE B476 NORTH AMERICA

12/2013

CONTROL HANDLE HEAD ASSEMBLY ITEM

PART NO.

DESCRIPTION

QTY

2309167 4607263

Kit-Control Handle ..............................................................................................

Kit-Handle (Alternate Part) ..................................................................................

1 1

FOOTNOTES: a

3-6

Not Illustrated

See Service Manual for service procedures.

©2013 HYSTER COMPANY

12/2013

UNIT CODE B476 NORTH AMERICA

NOTES

©2013 HYSTER COMPANY

See Service Manual for service procedures.

3-7

UNIT CODE B476 NORTH AMERICA

12/2013

CONTROL HANDLE ASSEMBLY (FIGURE 3-3)

3-8

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE B476 NORTH AMERICA

12/2013

CONTROL HANDLE ASSEMBLY KEY: A: 17 in.

B: 25 in.

ITEM 1 1 1 2 2 3 3 4 4 4 4 4 4 5 6 6 7 8 9

QTY A B

PART NO.

DESCRIPTION

2309131 2103914 2103915 2036898 2037176 2058314 2057089 2058421 2058423 2038012 2038013 2105450 2105451 2036047 2038011 2037175 15134 15156 1316468

Sleeve ........................................................................................................

Tube .......................................................................................................

Link ........................................................................................................

Shaft ...........................................................................................................

Shaft ...........................................................................................................

Bracket (25 in.) ...........................................................................................

Bracket (17 in.) ...........................................................................................

Handle ........................................................................................................

Handle ........................................................................................................

Tube .......................................................................................................

Tube Assy ..............................................................................................

Tube ..................................................................................................

Tube ..................................................................................................

Bushing .............................................................................................

Cover .....................................................................................................

Cover .....................................................................................................

Washer .......................................................................................................

Lockwasher ................................................................................................

Capscrew ...................................................................................................

©2013 HYSTER COMPANY

See Service Manual for service procedures.

1 1 1 ..

1 ..

1 ..

1 ..

1 ..

1 2 ..

1 2 2 2

1 1 1 1 ..

1 ..

1 ..

1 ..

1 ..

2 1 ..

2 2 2

3-9

UNIT CODE B476 NORTH AMERICA

12/2013

CONTROL HANDLE ASSEMBLY (FIGURE 3-4) QUICK-PICK OPTION

3-10

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE B476 NORTH AMERICA

12/2013

CONTROL HANDLE ASSEMBLY QUICK-PICK OPTION ITEM 1 1 1 2 2 3 3 4 4 4 5 6 7 7 7 8 9 10 10 11 12 13 14

PART NO.

DESCRIPTION

2309131 2103914 2103915 2036898 2037176 2058314 2057089 2053025 2053027 .....

2036047 .....

2053024 2053026 .....

2036047 .....

2053028 2053093 2035534 15134 15156 1316468

Sleeve .................................................................................................................

Tube ...............................................................................................................

Link .................................................................................................................

Shaft ...................................................................................................................

Shaft ...................................................................................................................

Bracket (25 in.) ...................................................................................................

Bracket (17 in.) ...................................................................................................

Handle (RH) (25 in.) ............................................................................................

Handle (RH) (17 in.) ............................................................................................

Tube (LH) .......................................................................................................

Bushing ..........................................................................................................

Handle Cover .................................................................................................

Handle (LH) (25 in.) ............................................................................................

Handle (LH) (17 in.) ............................................................................................

Tube (RH) .......................................................................................................

Bushing ..........................................................................................................

Handle Cover .................................................................................................

Knob (Pick Assist) ...............................................................................................

Knob (Rotary Control) .........................................................................................

Washer ...............................................................................................................

Washer ...............................................................................................................

Lockwasher .........................................................................................................

Capscrew ............................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 2 1 2 2 2 2

3-11

UNIT CODE B476 NORTH AMERICA

12/2013

DIRECTION SWITCH ASSEMBLY (FIGURE 3-5)

3-12

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE B476 NORTH AMERICA

12/2013

DIRECTION SWITCH ASSEMBLY ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

PART NO.

DESCRIPTION

2053035 .....

1466406 220418 .....

2308631 2311872 .....

221941 221937 .....

2306975 220436 2311041 374160 2037379 2311820 2302220

Switch (Throttle Assy) (FFigure 3-2)..................................................................

Bracket ...........................................................................................................

Sensor (Hall Effect) (Molex) ...........................................................................

Screw .............................................................................................................

Shaft ...............................................................................................................

Bushing ..........................................................................................................

Spring , Torsion ..............................................................................................

Cam Assembly ...............................................................................................

Roll Pin ...........................................................................................................

Roll Pin ...........................................................................................................

Gear ...............................................................................................................

Gear ...............................................................................................................

Screw .............................................................................................................

Spacer ............................................................................................................

Insulator ..........................................................................................................

Microswitch .....................................................................................................

Plate Assembly ...............................................................................................

Stand Off ........................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 2 1 1 1 1 1 1 2 1 3 2 1 1

3-13

UNIT CODE B476 NORTH AMERICA

12/2013

HAND BRAKE ASSEMBLY (FIGURE 3-6)

3-14

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE B476 NORTH AMERICA

12/2013

HAND BRAKE ASSEMBLY ITEM 1 2 3 4 5 5 5 5 5 6 7 8 8 8 9 10 11 12 13 14 15 16 17 18 19 20

PART NO.

DESCRIPTION

2059964 2059961 220277 2059956 320161 2059958 2059965 2059966 293648 293605 2059959 2042898 2059957 2059962 2059966 316837 292679 302031 2042897 296158 296162 292680 2311384 2062585 2311041 2037379 2045664

Parking Brake Assy (FFigure 3-2).....................................................................

Bracket ...........................................................................................................

Screw .............................................................................................................

Jumper ...........................................................................................................

Washer ...........................................................................................................

Lever Assy (LH) ..............................................................................................

Lever (LH) ..................................................................................................

Bushing ......................................................................................................

Capscrew ...................................................................................................

Capscrew ...................................................................................................

Grip .................................................................................................................

Spacer ............................................................................................................

Lever Assy (RH) .............................................................................................

Lever (RH) ..................................................................................................

Bushing ......................................................................................................

Nut ..................................................................................................................

Washer ...........................................................................................................

Screw .............................................................................................................

Spring .............................................................................................................

Capscrew .......................................................................................................

Capscrew .......................................................................................................

Washer ...........................................................................................................

Stand Off ........................................................................................................

Bumper ...........................................................................................................

Spacer ............................................................................................................

Microswitch .....................................................................................................

Screw .............................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 2 1 1 1 1 1 1 1 2 1 1 1 1 1 2 2 1 1 1 3 1 2 14 3 2

3-15

UNIT CODE B476 NORTH AMERICA

12/2013

NOTES

3-16

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE B476 NORTH AMERICA

12/2013

4

REAR AXLE AND LOAD WHEELS

12/2013

UNIT CODE B476 NORTH AMERICA

SECTION 4 REAR AXLE AND LOAD WHEELS DESCRIPTION

PAGE

REAR AXLE AND LOAD WHEEL ...................................................................................................................

4-2

©2013 HYSTER COMPANY

4-1

See Service Manual for service procedures.

UNIT CODE B476 NORTH AMERICA

12/2013

REAR AXLE AND LOAD WHEEL (FIGURE 4-1)

4-2

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE B476 NORTH AMERICA

12/2013

REAR AXLE AND LOAD WHEEL ITEM 1 2 3 3 4 4 5 6 7 8 9 10 11 12 12 13 14 15 16 17 18 19

PART NO. 18538 15156 15056 145641 a 2302579 b 4014120 2054575 15217 2304098 2304706 2303765 230388 30016 2054576 2054579 30236 1375445 15136 2311416 2054574 2310757 15134

DESCRIPTION

QTY

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Locknut (Prevailing Torque) ................................................................................

Axle Shaft (B476, B477, Load Wheel) ................................................................

Axle Shaft (B476, B477, Load Wheel) ................................................................

Washer ...............................................................................................................

Cotter Pin ............................................................................................................

Washer ...............................................................................................................

Washer (Fiber) ....................................................................................................

Nut ......................................................................................................................

Bearing Cone ......................................................................................................

Bearing Cup ........................................................................................................

Load Wheel (B476, B477, Rubber) .....................................................................

Load Wheel (B476, B477, Poly) .........................................................................

Bearing Cup ........................................................................................................

Bearing Cone ......................................................................................................

Washer ...............................................................................................................

Washer ...............................................................................................................

Cap .....................................................................................................................

Screw ..................................................................................................................

Washer ...............................................................................................................

1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 6 1

FOOTNOTES: a

→ 1/2012

©2013 HYSTER COMPANY

b

1/2012 →

See Service Manual for service procedures.

4-3

UNIT CODE B476 NORTH AMERICA

12/2013

NOTES

4-4

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE B476 NORTH AMERICA

12/2013

5

OPTIONS

12/2013

UNIT CODE B476 NORTH AMERICA

SECTION 5 OPTIONS DESCRIPTION

PAGE

AUDIBLE ALARM ............................................................................................................................................

BACKPAD INTERMEDIATE ..........................................................................................................................................

BATTERY ROLLERS ......................................................................................................................................

CONTROL HEAD HEATER COLD STORAGE ONLY .............................................................................................................................

CONVENIENCE TRAY ....................................................................................................................................

RF TERMINAL .................................................................................................................................................

VISUAL ALARM POLE MOUNTED ........................................................................................................................................

POLE MOUNTED - ALTERNATE CONFIGURATION ................................................................................

©2013 HYSTER COMPANY

See Service Manual for service procedures.

5-2 5-4 5-6 5-8 5-10 5-12 5-14 5-16

5-1

UNIT CODE B476 NORTH AMERICA

12/2013

AUDIBLE ALARM (FIGURE 5-1)

5-2

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE B476 NORTH AMERICA

12/2013

AUDIBLE ALARM ITEM 1 2 3 4 5 6 6 6 6 6 6 6

PART NO.

DESCRIPTION

2064929 18465 15127 15154 15054 2094580 1490242 1490243 1330438 1561019 2035276 1462762 1306270

Back-Up Alarm (82-102 dbA) ..............................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Wire Harness (Audible Alarm) ............................................................................

Connector (2 Way) .........................................................................................

Connector (Secondary Lock) ..........................................................................

Terminal (Socket) ...........................................................................................

1 2 4 2 2 1 1 1 2

Connector (Socket Female) ...........................................................................

E-Ring ............................................................................................................

Terminal .........................................................................................................

1 1 1

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

5-3

UNIT CODE B476 NORTH AMERICA

12/2013

BACKPAD (FIGURE 5-2) INTERMEDIATE

5-4

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE B476 NORTH AMERICA

12/2013

BACKPAD INTERMEDIATE ITEM 1 2 3 4

PART NO.

DESCRIPTION

2034996 2041680 227173 194133

Pad .....................................................................................................................

Plate ....................................................................................................................

Screw ..................................................................................................................

Capscrew ............................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 2 4 2

5-5

UNIT CODE B476 NORTH AMERICA

12/2013

BATTERY ROLLERS (FIGURE 5-3)

5-6

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE B476 NORTH AMERICA

12/2013

BATTERY ROLLERS ITEM 1 1 2 3 4 5 6 6 7 7 8 9 10 10

PART NO.

DESCRIPTION

2040462 2079768 264146 15135 16830 2303911 2040464 2079773 2102311 2102312 15920 376203 2102410 2102411

Battery Tray ........................................................................................................

Battery Tray (Galvanized) ...................................................................................

Nut ......................................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

Roller ..................................................................................................................

Block ...................................................................................................................

Block (Galvanized) ..............................................................................................

Spacer ................................................................................................................

Spacer (Galvanized) ...........................................................................................

Lockwasher .........................................................................................................

Capscrew ............................................................................................................

Side Plate ...........................................................................................................

Side Plate (Food Processing) .............................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 2 2 2 4 2 2 2 2 4 4 2 2

5-7

UNIT CODE B476 NORTH AMERICA

12/2013

CONTROL HEAD HEATER (FIGURE 5-4) COLD STORAGE ONLY

5-8

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE B476 NORTH AMERICA

12/2013

CONTROL HEAD HEATER COLD STORAGE ONLY ITEM 1 2 3 4 4 4 5 6 7 8 9 10

PART NO.

DESCRIPTION

2303904 16865 221852 2305055 2102928 2309795 138573 2042872 16667 18754 177946 2306686

Screw ..................................................................................................................

Nut ......................................................................................................................

Lockwasher .........................................................................................................

Resistor ...............................................................................................................

Resistor (20 Watt 75 OHM) ............................................................................

Terminal .........................................................................................................

Washer ...............................................................................................................

Bracket ................................................................................................................

Screw .............................................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Fastener ..............................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

2 2 2 1 1 2 2 1 4 1 1 1

5-9

UNIT CODE B476 NORTH AMERICA

12/2013

CONVENIENCE TRAY (FIGURE 5-5)

ITEM 1 2

5-10

PART NO.

DESCRIPTION

QTY

2043148 2044923

Tray .....................................................................................................................

Strap (Convenience Tray) ...................................................................................

See Service Manual for service procedures.

1 1

©2013 HYSTER COMPANY

12/2013

UNIT CODE B476 NORTH AMERICA

NOTES

©2013 HYSTER COMPANY

See Service Manual for service procedures.

5-11

UNIT CODE B476 NORTH AMERICA

12/2013

RF TERMINAL (FIGURE 5-6)

5-12

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE B476 NORTH AMERICA

12/2013

RF TERMINAL ITEM 1 2 2 2 2 2 2 2 2 2 2 2 3 4 5 6

PART NO.

DESCRIPTION

2305629 2087507 1369410 2303345 1369424 178195 53123 178191 178190 178192 2102929 2037552 320154 292678 302024 309666

Terminal Block ....................................................................................................

Wire Harness (RF Terminal) ...............................................................................

Terminal (Ring) ...............................................................................................

Terminal (Ring) ...............................................................................................

Terminal .........................................................................................................

Fuse Holder ....................................................................................................

Fuse (5 Amp) ..................................................................................................

Fuse Cap ........................................................................................................

Spring .............................................................................................................

Contact ...........................................................................................................

Terminal .........................................................................................................

Terminal .........................................................................................................

Washer ...............................................................................................................

Lockwasher .........................................................................................................

Screw ..................................................................................................................

Plug .....................................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 3 3 1 1 1 1 1 2 1 1 2 2 2 1

5-13

UNIT CODE B476 NORTH AMERICA

12/2013

VISUAL ALARM (FIGURE 5-7) POLE MOUNTED

5-14

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE B476 NORTH AMERICA

12/2013

VISUAL ALARM POLE MOUNTED ITEM 1 2 3 4 5 6 7 8 9 10 11 12

PART NO. 2098115 296167 320157 239503 1302024 2033509 220498 197067 15916 15052 2097947 1301727 a 2098247 a 2304805 a 292508 a 296360

DESCRIPTION

QTY

Pole (Strobe Light) ..............................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Nut ......................................................................................................................

Guard (Strobe Light) ...........................................................................................

Strobe Light Assembly ........................................................................................

Screw ..................................................................................................................

Washer ...............................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Pad .....................................................................................................................

Clamp .................................................................................................................

Wire Harness (Strobe Light Jumper) (FFigure 2-9)...........................................

Hose Clamp ........................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

1 2 6 3 1 1 2 4 2 2 1 1 1 1 1 1

FOOTNOTES: a

Not Illustrated

©2013 HYSTER COMPANY

See Service Manual for service procedures.

5-15

UNIT CODE B476 NORTH AMERICA

12/2013

VISUAL ALARM (FIGURE 5-8) POLE MOUNTED — ALTERNATE CONFIGURATION

5-16

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE B476 NORTH AMERICA

12/2013

VISUAL ALARM POLE MOUNTED – ALTERNATE CONFIGURATION ITEM 1 2 3 3 3 3 3 3 4 5 6 7 8 9 10 11 12 13 14 15

PART NO. 1586759 1302024 1654011 1652290 1330419 1330424 1330434 2034482 1565407 2097947 1301727 4042834 136985 320159 1460477 239503 296360 320157 2304805 292508 a 2098247

DESCRIPTION

QTY

Capscrew ............................................................................................................

2 Guard (Strobe Light) ...........................................................................................

1 Strobe Light Assembly ........................................................................................

1 Strobe Light (Amber LED) ..............................................................................

1 Connector .......................................................................................................

1 Connector (Secondary Lock) ..........................................................................

1 Terminal .........................................................................................................

2 Tube ............................................................................................................... AR Nut ......................................................................................................................

2 Pad .....................................................................................................................

1 Clamp .................................................................................................................

1 Mounting Weldment ............................................................................................

1 Capscrew ............................................................................................................

2 Washer ...............................................................................................................

2 Nut ......................................................................................................................

2 Nut ......................................................................................................................

1 Washer ...............................................................................................................

1 Washer ...............................................................................................................

2 Hose Clamp ........................................................................................................

1 Capscrew ............................................................................................................

1 Wire Harness (Strobe Light Jumper) (FFigure 2-9)...........................................

1

FOOTNOTES: a

Not Illustrated

©2013 HYSTER COMPANY

See Service Manual for service procedures.

5-17

UNIT CODE B476 NORTH AMERICA

12/2013

NOTES

5-18

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE B476 NORTH AMERICA

12/2013

6

FIELD CONVERSION KITS

12/2013

UNIT CODE B476 NORTH AMERICA

SECTION 6 FIELD CONVERSION KITS DESCRIPTION

PAGE

AUDIBLE ALARM KIT .....................................................................................................................................

CONVENIENCE TRAY KIT .............................................................................................................................

RF TERMINAL KIT ..........................................................................................................................................

STROBE LIGHT KIT ........................................................................................................................................

TELEMETRY KITS ..........................................................................................................................................

6-2 6-2 6-2 6-2 6-2

©2013 HYSTER COMPANY

6-1

See Service Manual for service procedures.

UNIT CODE B476 NORTH AMERICA

12/2013

AUDIBLE ALARM KIT DESCRIPTION Kit -Audible Alarm

PART NUMBER 1661849

RF TERMINAL KIT DESCRIPTION Kit-RF Terminal

PART NUMBER 1636840

STROBE LIGHT KIT DESCRIPTION Strobe Light Kit

PART NUMBER 1661562

CONVENIENCE TRAY KIT DESCRIPTION Kit-Convenience Tray (Without Load Backrest)

PART NUMBER 1500896

TELEMETRY KITS DESCRIPTION

PART NUMBER

Telemetry Kit (FM1 W/GSM)

4063331

Telemetry Kit (FM1 W/WIFI)

4063332

Telemetry Kit (Interlock)

4063334

Telemetry Kit (Hyster Checklist)

4063339

Telemetry Kit (W/ISO Prox Card Reader)

4063836

Telemetry Kit (HID Standard Prox Card Reader)

4063837

Telemetry Kit (W/IClass/MiFare Prox Card Reader)

4063838

6-2

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE B476 NORTH AMERICA

12/2013

7

NUMERICAL INDEX

UNIT CODE B476 NORTH AMERICA

12/2013

SECTION 7 NUMERICAL INDEX PART NO.

PAGE ITEM

12929

1-25 1-27 1-33 1-35 5-15 2-2 2-9 3-3 3-5 5-3 2-11 4-3 1-25 1-27 1-31 1-28 2-7 2-9 5-3 1-25 1-27 3-5 3-9 3-11 4-3 5-7 4-3 2-2 2-7 2-9 3-3 3-5 5-3 3-9 3-11 4-3 1-25 1-27 1-3 1-5 1-31 1-28 2-11 1-3 1-5 4-3 1-31 3-5 2-11

15052 15054

15055 15056 15057 15058 15060 15127 15129 15134

15135 15136 15154

15156 15157 15158 15160 15175 15178 15217 15243 15915 15916

2 2 4 4 10 2 5 32 40 5 10 3 12 12 7 2 13 3 3 13 13 17 7 12 19 3 15 3 14 4 31 39 4 8 13 2 14 14 3 3 8 3 8 2 2 6 6 11 1

©2013 HYSTER COMPANY

PART NO.

15918 15920 15932 16378 16667 16705 16813 16830 16865 18465 18497 18508 18538 18557 18588 18602 18723 18754 18865 30016 30236 53123 133484 136687 136692 136985 138573 145641 177946 178190 178191 178192 178195 186493 190809 194133 195489

PAGE ITEM

3-5 5-15 2-11 3-5 5-7 3-5 2-7 3-5 5-9 3-5 1-31 5-7 5-9 2-9 5-3 3-5 2-11 4-3 1-25 1-27 1-5 1-28 3-3 3-5 3-5 5-9 2-7 4-3 4-3 5-13 2-9 2-5 2-9 3-3 3-3 5-17 3-5 5-9 4-3 3-5 5-9 5-13 5-13 5-13 5-13 2-11 2-2 5-5 2-9

9 9 9 18 8 37 15 19 7 10 9 4 2 2 2 36 7 1 16 16 5 4 30 38 43 8 7 11 13 2 15 1 25 6 3 8 22 5 3 42 9 2 2 2 2 2 1 4 6

PART NO.

196927 197067 216877 220277 220359 220418 220436 220498 221712 221852 221937 221941 222180 227173 227177 230388 231410 236866 239503

239906 254007 262798 264146 264150 273775 275494 275661 287750 288835 292501 292508 292529 292665 292678 292679 292680

See Service Manual for service procedures.

PAGE ITEM

PART NO.

PAGE ITEM

2-9 2-9 1-11 5-15 3-3 3-15 2-2 3-13 3-13 5-15 1-3 1-5 5-9 3-13 3-13 2-13 5-5 2-7 4-3 3-3 1-3 1-5 1-33 1-35 3-3 3-5 5-15 5-17 1-25 1-27 2-9 2-9 5-7 2-2 1-11 2-17 1-11 1-25 2-2 2-7 2-9 5-15 5-17 3-3 2-9 5-13 3-5 3-15 3-15

292681

1-33 1-35 1-35 3-3 3-5 3-3 3-3 3-15 3-3 3-15 1-27 2-9 3-3 3-15 3-15 1-27 3-3 3-5 5-15 2-7 2-7 5-15 5-17 2-9 1-25 1-27 2-9 5-13 3-15 1-35 2-9 5-13 3-5 1-27 3-15 5-13 2-11 2-5 2-7 2-9 2-9 5-15 5-17 1-22 3-3 5-17 3-15 3-3 1-11

8 9 7 8 17 2 5 3 12 7 4 4 3 9 8 3 3 17 10 26 5 6 10 12 29 5 4 11 15 15 26 26 2 6 12 3 7 21 1 1 11

292682 292683 293605 293632 293648 293689 293799 296032 296158 296162 296166 296167 296215 296359 296360 296379 296424 296426 302012 302024 302031 302037 302399 309666 309832 316828 316837 320154 320155 320156

320157 15 20 23 4 3 10 15

320159 320161 320162 325956

11 6 13 28 6 5 18 5 4 5 6 21 4 13 14 21 27 7 2 6 2 12 12 11 18 22 5 11 10 20 6 2 17 9 3 3 2 3 18 24 3 13 2 9 4 19 15 7-1

UNIT CODE B476 NORTH AMERICA

12/2013

NUMERICAL INDEX (continued) PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

326306 326307 335989 335991 374160 376203 389688 1195971 1301727

3-3 3-3 1-6 1-6 3-13 5-7 1-11 2-2 5-15 5-17 5-15 5-17 5-3 2-18 3-9 3-11 2-18 2-18 5-17 5-17 2-18 5-17 5-3 2-9 1-25 2-17 5-13 2-13 5-13 4-3 2-14 3-5 5-17 2-18 5-3 2-17 2-17 2-17 2-17 2-17 2-17 3-13 1-11 1-6 1-31 1-25 1-13 1-13 1-17 1-21 1-17 1-21

1484377 1484557 1484558 1490242 1490243 1497280

2-17 2-17 2-17 5-3 5-3 1-14 1-17 1-21 1-14 1-17 1-21 1-13 1-13 1-18 1-22 1-17 1-21 3-3 1-25 1-14 1-11 1-11 1-11 1-18 1-21 1-13 1-13 1-13 1-13 1-13 1-13 1-22 1-13 1-13 1-13 1-13 1-17 1-21 1-13 1-13 1-13 1-13 1-13 1-13 1-13 1-13 1-13 1-13 1-13 1-13 1-13 1-13

1534212 1534213 1534214 1534215 1534216 1534218 1534220 1534221 1534222

1-13 1-13 1-13 1-13 1-13 1-13 1-13 1-13 1-18 1-22 1-13 1-18 1-22 1-13 1-18 1-22 1-13 1-18 1-22 1-14 1-18 1-22 1-14 1-18 1-22 1-14 1-18 1-22 1-14 1-18 1-22 1-14 1-18 1-22 1-14 1-18 1-22 1-14 1-18 1-22 1-14 1-18 1-22 1-14 1-18 1-22 1-14 1-18 1-22 1-14 1-18 1-22

1534237

1-14 1-18 1-22 1-14 1-18 1-22 1-14 1-18 1-22 1-14 1-18 1-22 1-14 1-18 1-22 1-14 1-18 1-22 1-14 1-18 1-22 1-14 1-18 1-22 1-14 1-18 1-22 1-14 1-18 1-22 1-14 1-18 1-22 1-14 1-14 1-18 1-22 1-13 1-13 1-13 1-13 1-13 1-13 1-17 1-21 1-17 1-21 1-17 1-21 1-17 1-21 1-17

1302024 1306270 1310143 1316468 1330409 1330414 1330419 1330424 1330433 1330434 1330438 1331362 1343502 1369409 1369410 1369424 1375445 1450957 1451166 1460477 1462762 1463140 1463141 1463849 1466406 1467512 1468389 1473580 1475398 1479432 1479433 1479434 7-2

14 15 3 4 14 9 17 1 12 6 5 2 6 4 9 14 1 2 3 3 3 3 6 13 10 9 2 1 2 14 3 32 10 6 6 2 5 4 2 8 9 2 7 1 1 5 2 15 18 18 19 19

1497282 1497284

1497285 1508031 1511859 1519014 1528886 1528887 1529042 1533937 1534179 1534181 1534182 1534183 1534184 1534186 1534188 1534189 1534190 1534191 1534193 1534194 1534198 1534199 1534202 1534203 1534204 1534205 1534206 1534207 1534208 1534209 1534210 1534211

4 4 4 6 6 35 10 10 36 11 11 25 28 36 36 2 2 11 22 31 17 18 1 43 20 1 4 5 6 8 7

1534223 1534224 1534225 1534226 1534227 1534228 1534229 1534230

9 10 11 12 13 13 14 16 18 19 22 22 22 22 22 22 22 22 24 24

1534231 1534232 1534233 1534234 1534235 1534236

See Service Manual for service procedures.

24 24 24 24 24 24 26 27 37 37 30 38 38 30 38 38 30 38 38 30 38 38 30 38 38 30 38 38 30 38 38 30 38 38 30 38 38 30 38 38 30 38 38 30 38 38 30 38 38 30 38 38

1534238 1534239 1534240 1534241 1534242 1534243 1534244 1534245 1534246 1534247 1534248 1534249 1534277 1534278 1534286 1534287 1534290 1534291 1534296 1534297 1534298 1534299 1534300

33 41 41 33 41 41 33 41 41 33 41 41 33 41 41 33 41 41 33 41 41 33 41 41 33 41 41 33 41 41 33 41 41 34 32 40 40 17 20 3 13 21 23 1 1 3 3 4 4 4 4 4

©2013 HYSTER COMPANY

UNIT CODE B476 NORTH AMERICA

12/2013

NUMERICAL INDEX (continued) PART NO.

1534301 1534302 1534303 1534304 1534305 1534306 1534312 1534315 1534316 1534317 1534319 1534320 1534321 1534322 1534332 1534333 1534334 1534342 1534343 1534344 1534345 1534346 1534347 1534348 1534349 1534350 1534351 1534352 1534353 1534361 1534660 1536943 1554095 1554096 1554097 1554098

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

1-21 1-17 1-21 1-17 1-21 1-17 1-17 1-21 1-17 1-21 1-21 1-17 1-21 1-17 1-21 1-18 1-22 1-18 1-18 1-21 1-17 1-21 1-17 1-21 1-17 1-21 1-17 1-21 1-17 1-21 1-17 1-17 1-17 1-17 1-17 1-17 1-17 1-17 1-17 1-18 1-18 1-18 1-18 1-18 1-18 1-22 1-11 2-5 1-17 1-17 1-17 1-17

1554099 1554100 1554101 1554102 1554103 1554105 1554106 1554107

1-17 1-17 1-17 1-17 1-17 1-17 1-17 1-18 1-22 1-13 1-17 1-17 1-13 1-18 1-22 1-21 1-13 2-17 2-17 2-17 2-17 5-17 1-17 1-21 1-17 1-25 1-27 1-25 1-27 5-17 1-33 1-35 1-33 1-35 1-33 1-35 1-33 1-35 1-33 1-35 1-33 1-35 1-11 1-13 1-11 1-35 1-35 1-35 1-21 1-21 1-21 1-21

1641535 1641536 1641537 1641538 1641539 1641540 1641541 1641542 1641543 1641544 1641545 1641546 1641547 1641548 1641549 1641550 1641551 1641552 1641553 1641599 1641600 1641602 1641614 1641923

1-21 1-21 1-21 1-21 1-21 1-21 1-21 1-21 1-21 1-22 1-22 1-22 1-22 1-21 1-21 1-21 1-21 1-21 1-21 1-21 1-22 1-21 1-7 1-8 1-27 1-8 1-8 1-7 1-7 1-25 1-11 5-17 5-17 2-17 3-5 3-5 1-11 1-11 1-11 1-11 1-21 1-35 1-27 5-15 2-2 2-5 1-6 1-6 5-17 1-3 2-13 5-5

2035276

2-18 5-3 3-11 2-14 3-9 3-11 3-11 3-9 3-11 3-9 3-9 3-11 3-13 3-15 2-17 5-13 1-25 3-9 3-9 3-9 1-25 1-31 1-25 3-3 5-7 5-7 1-25 1-6 1-25 3-3 5-5 2-9 3-3 5-9 3-15 3-15 3-5 5-10 3-3 1-11 5-10 2-2 1-13 1-25 3-3 3-15 1-25 1-27 1-27 3-3 3-3 1-27

4 5 5 6 6 7 8 8 9 7 9 12 12 15 15 38 38 38 42 21 22 22 23 23 24 24 25 25 26 26 28 29 32 32 32 32 32 32 32 32 32 32 32 33 35 35 2 6 30 30 30 30

©2013 HYSTER COMPANY

1554108 1554110 1554114 1554151 1557399 1561559 1561755 1565407 1566502 1566504 1581562 1581851 1586759 1595707 1595710 1595711 1595712 1595713 1595714 1606450 1617536 1624592 1628666 1628667 1628668 1641530 1641531 1641533 1641534

30 30 30 30 30 31 31 34 34 25 27 20 25 39 39 17 29 2 5 2 5 4 16 16 21 20 20 19 19 1 2 1 3 2 7 5 5 7 8 9 9 11 7 25 6 1 2 7 27 28 30 30

1641924 1641925 1641926 1641927 1646818 1652290 1654011 1655189 1660033 1664863 1664873 1664874 1664876 1699235 1706797 2021593 2033509 2033589 2033695 2034380 2034382 2034482 2034556 2034890 2034996

See Service Manual for service procedures.

30 30 30 30 30 30 30 31 31 32 32 32 32 32 32 32 32 32 32 32 33 14 2 6 1 4 3 4 5 1 19 3 3 6 26 28 5 11 9 10 29 3 11 6 4 9 8 3 1 5 1

2035534 2035909 2036047 2036898 2037175 2037176 2037379 2037544 2037552 2037928 2038011 2038012 2038013 2038719 2039232 2039316 2039895 2040462 2040464 2040499 2040664 2040753 2040844 2041680 2042675 2042863 2042872 2042897 2042898 2042915 2043148 2043199 2044484 2044923 2044976 2045188 2045230 2045664 2045959 2045960 2046757 2046784 2046785 2046891

5 6 11 2 5 5 8 2 2 6 2 2 15 19 8 2 9 6 4 4 8 2 17 38 1 6 7 5 7 1 2 1 12 6 12 7 41 1 8 8 2 6 1 20 4 4 10 10 13 10 7-3

UNIT CODE B476 NORTH AMERICA

12/2013

NUMERICAL INDEX (continued) PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

2048832

2-5 2-13 2-17 1-11 1-3 2-9 2-9 2-2 1-11 3-11 3-11 3-11 3-11 3-11 3-3 3-3 3-3 3-3 3-3 3-5 3-13 2-11 2-14 3-5 3-11 1-11 3-3 3-3 2-17 2-17 1-6 2-7 3-5 4-3 4-3 4-3 4-3 3-9 3-11 3-3 3-9 3-11 1-27 1-27 2-14 3-9 3-9 1-25 1-25 1-6 3-15 3-15

2059958 2059959 2059960 2059961 2059962 2059964

3-15 3-15 3-5 3-15 3-15 3-5 3-15 3-15 3-15 3-15 3-15 1-11 5-3 1-17 1-21 1-27 3-3 1-25 1-33 5-7 5-7 2-9 2-9 1-5 1-27 1-35 1-8 1-27 2-9 2-2 2-9 1-7 1-25 2-2 2-9 2-9 2-9 2-9 2-9 2-9 5-13 1-27 1-27 1-5 2-5 2-5 2-9 2-13 2-5 2-5 2-5 2-5

2091590 2094089 2094151 2094187 2094188 2094189 2094190 2094580 2094794 2096958 2097947

2-5 2-7 2-5 2-7 2-7 2-7 2-7 5-3 2-13 2-9 5-15 5-17 5-15 2-18 5-15 5-17 3-3 2-17 3-5 3-5 2-17 5-7 5-7 5-7 5-7 5-9 5-13 3-5 3-9 3-11 3-5 3-9 3-11 3-9 3-9 2-9 2-9 1-11 1-11 1-11 2-9 2-9 3-13 3-5 4-3 2-5 2-14 3-3 3-5 5-13 2-2 2-17

2303765 2303779 2303904 2303911 2303979 2304098 2304431 2304621 2304706 2304805

4-3 3-5 5-9 5-7 3-5 4-3 3-5 3-5 4-3 5-15 5-17 5-9 5-13 1-27 2-13 3-5 3-5 3-5 5-9 1-25 3-5 3-13 3-5 3-3 1-11 1-11 1-28 3-3 3-5 3-5 3-13 2-11 3-5 3-5 3-9 3-11 3-6 1-31 2-13 2-14 2-17 2-17 2-17 1-31 1-6 5-9 2-11 2-2 2-2 4-3 3-13 3-15

2048835 2050774 2050899 2051870 2052834 2053015 2053024 2053025 2053026 2053027 2053028 2053029 2053030 2053031 2053032 2053033 2053035 2053043 2053046 2053093 2053454 2053835 2053836 2054071 2054072 2054533 2054558 2054573 2054574 2054575 2054576 2054579 2057089 2057847 2058314 2058399 2058400 2058418 2058421 2058423 2059612 2059613 2059897 2059956 2059957 7-4

6 9 8 6 14 26 1 13 7 4 7 4 10 33 25 22 33 7 14 5 10 14 36 37 1 8 2 9 23 17 5 12 12 3 3 35 3 3 8 8 5 4 4 7 9 6 3 8

2059965 2059966 2062585 2063906 2064929 2069768 2070448 2074725 2079768 2079773 2079891 2080191 2080657 2084746 2084747 2084858 2085112 2085113 2085166 2085488 2085498 2085499 2086255

2087507 2088988 2088989 2090812 2090893 2091534 2091535 2091587 2091588 2091589

5 6 1 1 8 4 5 5 8 17 3 1 7 21 18 1 1 6 10 16 1 5 3 7 1 6 3 1 8 9 6 7 8 9 2 8 10 7

8 4 7

2098115 2098247 2098473 2098587 2098636 2099021 2102311 2102312 2102410 2102411 2102928 2102929 2103914 2103915 2105450 2105451 2106385 2106386 2106453 2106454 2106479 2108908 2111682 2302220 2302286 2302579 2302852 2303042 2303099 2303345 2303500 2303758

See Service Manual for service procedures.

5 5 3 4 16 8 11 6 4 11 5 1

16

7 7 7 10 10 4 2 33 1 1 33 1 1 4 4 19 19 20 21 13 17 16 17 29 4 1 24 31 2 1 1

2305055 2305629 2305649 2305754 2305843 2306619 2306686 2306688 2306889 2306975 2307134 2307321 2307359 2307400 2307634 2307654 2308136 2308321 2308631 2308914 2309094 2309131 2309167 2309564 2309579

2309722 2309789 2309795 2309839 2310341 2310757 2311041

9 30 1 5 21 7 13 24 8 14 4 1 9 2 27 12 16 10 9 15 11 25 9 4 16 1 23 15 20 5 4 8 33 1 1 7 4 1 8 9 5 7 4 6 1 1 18 13 18

©2013 HYSTER COMPANY

UNIT CODE B476 NORTH AMERICA

12/2013

NUMERICAL INDEX (continued) PART NO.

PAGE ITEM

2311213 2311384 2311416 2311820 2311872 2787341

3-5 3-15 4-3 3-13 3-13 1-33

35 16 16 16 6 6

©2013 HYSTER COMPANY

PART NO.

2787345 4014120 4020677

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

1-35 1-33 1-35 4-3 1-33

4038762 4042834 4047541 4053097

1-35 1-7 5-17 2-9 2-9

4085069 4607253 4607254 4607263 4615233

1-11 3-5 3-5 3-6 2-9

8 12 14 4

See Service Manual for service procedures.

3 7 26 26

15 13 29 16

7-5

UNIT CODE B476 NORTH AMERICA

12/2013

NUMERICAL INDEX (continued) NOTES

7-6

See Service Manual for service procedures.

©2013 HYSTER COMPANY