Hyster T5Z (A476) T7Z (A477) Parts Manual - PDF DOWNLOAD

T5Z (A476) T7Z (A477)

1524193 07/2013

©2013 HYSTER COMPANY

UNIT CODE A476 NORTH AMERICA

07/2013

SECTIONS 1

FRAME/DRIVE UNIT

2

ELECTRICAL SYSTEM

3

STEER HANDLE/BRAKE SYSTEM

4

REAR AXLE AND LOAD WHEELS

5

OPTIONS

6

NUMERICAL INDEX

This Parts Manual is divided into 6 major sections which are listed above. Quick reference to these sections can be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages to the corresponding tab.

07/2013

UNIT CODE A476 NORTH AMERICA

TABLE OF CONTENTS DESCRIPTION

PAGE

B BACKPAD INTERMEDIATE ..........................................................................................................................................

5-8 BATTERY CONNECTOR ................................................................................................................................ 2-12 BATTERY RETENTION ..................................................................................................................................

1-5 BATTERY ROLLERS OPTION .......................................................................................................................

5-4 BATTERY SPACER ........................................................................................................................................

5-6 BRAKE ASSEMBLY A476 ............................................................................................................................................................ 3-12 A477 ............................................................................................................................................................ 3-13 C CONTROL PANEL ASSEMBLY ARCTIC .......................................................................................................................................................

2-2 CONVENIENCE TRAY .................................................................................................................................... 5-10 1-4 COVERS AND FLOORMATS .........................................................................................................................

D DIAGNOSTIC HANDSET ................................................................................................................................ 5-12 E ELECTRICAL ASSEMBLY ..............................................................................................................................

2-6

F FOOT SWITCH ASSEMBLY ........................................................................................................................... 2-18 H HAND BRAKE ASSEMBLY ............................................................................................................................. 3-10 J JUMPER WIRE ASSEMBLY PARKING BRAKE SWITCH ........................................................................................................................ 2-22 L LABELS AND MANUAL ..................................................................................................................................

M MASTER DRIVE UNIT A476 ............................................................................................................................................................

A477 ............................................................................................................................................................

MASTER DRIVE UNIT ASSEMBLY A476 ............................................................................................................................................................

A477 (→ S/N A477N01512B) .....................................................................................................................

A477 (S/N A477N01513B ↔ 6/2008) .........................................................................................................

A477 (6/2008 →) ........................................................................................................................................

1-2

1-8 1-10 1-12 1-16 1-20 1-24

R REAR AXLE AND LOAD WHEEL ...................................................................................................................

4-2

S STEER HANDLE ARM ASSEMBLY ................................................................................................................

3-2

©2013 HYSTER COMPANY

See Service Manual for service procedures.

i

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TABLE OF CONTENTS (continued) DESCRIPTION

PAGE

STEER HANDLE HEAD ASSEMBLY ..............................................................................................................

STEER HEAD HEATER COLD STORAGE ONLY .............................................................................................................................

SWITCH ASSEMBLY DIRECTION .................................................................................................................................................

3-4 5-2 3-8

T TOWING COUPLER .......................................................................................................................................

1-6 TRACTION MOTOR A476 ............................................................................................................................................................ 2-14 A477 ............................................................................................................................................................ 2-16 W WIRE HARNESS FOOT SWITCH ...........................................................................................................................................

MAIN TRUCK ..............................................................................................................................................

PUSH BUTTON ...........................................................................................................................................

STEER HANDLE .........................................................................................................................................

STEER HANDLE CABLE ............................................................................................................................

ii

See Service Manual for service procedures.

2-21 2-19 3-15 2-20 3-14

©2013 HYSTER COMPANY

UNIT CODE A476 NORTH AMERICA

07/2013

ABBREVIATIONS QUICK REFERENCE SHEET Listed below are abbreviations used in parts manuals to denote the following expressions: spacer TERM

DEFINITION

TERM

DEFINITION

Amp

Amperes

FRE

Freezer Environment

AR

As Required

in.

inches

BDI

Battery Discharge Indicators

LPG

Liquefied Petroleum Gas

BWI

Brush Wear Indicator

MAP

Manifold Absolute Pressure

CE

Communicator End

mm

millimeters

CRE

Corrosive Environment

MSTS

Microprocessor Spark Timing System

D/B

Date Break

NPT

National Pipe Threads

dbA

Decibel "A" Scale

O/S

Oversize

DE

Drive End

PTO

Power Take Off

ECH

Empty Container Handler

RPM

Revolutions per Minute

ECH-3

Empty Container Handler - 3 High Stacking

S/N

Serial Number

TMM

Truck Management Module

ECH-4

Empty Container Handler - 4 High Stacking

UL Type D

Diesel-Powered Safety Rating

ECH-5

Empty Container Handler - 5 High Stacking

UL Type DS

Diesel-Powered Safety Rating

UL Type E

Battery-Powered Safety Rating

ECH-6

Empty Container Handler - 6 High Stacking

UL Type EE

Battery-Powered Safety Rating

UL Type ES

Battery-Powered Safety Rating

ECH-7

Empty Container Handler - 7 High Stacking

UL Type G

Gasoline-Powered Safety Rating

UL Type GS

Gasoline-Powered Safety Rating

ECM

Electronic Control Module

UL Type LP

Gas-Powered Safety Rating

ECN

Engineering Change Notice

UL Type LPS

LP Gas-Powered Safety Rating

EEPROM

Electrically Erasable Programmable Read Only Memory

U/S

Undersize

EPA

US Environmental Protection Agency

UL

Underwriters Laboratory

EPROM

Electrically Programmable Read Only Memory

V

Volts

©2013 HYSTER COMPANY

See Service Manual for service procedures.

iii

UNIT CODE A476 NORTH AMERICA

07/2013

HOW TO USE THE ILLUSTRATED PARTS MANUAL This parts manual describes and illustrates assemblies, subassemblies, and detail parts needed for service replacement.

iv

The different constructions are indicated by keys and footnotes. The callouts correspond to descriptions found on the next page.

See Service Manual for service procedures.

©2013 HYSTER COMPANY

07/2013

UNIT CODE A476 NORTH AMERICA

HOW TO FIND THE DESIRED PART NUMBER

1.

2.

3.

4.

5.

WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN: Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.

Turn to the section you chose. Use the Section Table of Contents to determine the assembly which would normally contain the part required.

Then locate the part on the assembly breakdown page.

WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN: Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).

Locate the assembly the required part is used on and turn to the page indicated for that assembly.

Then locate the part on the assembly breakdown page.

WHEN THE PART NUMBER IS KNOWN: Use the Numerical Index (Page 6-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.

GENERAL:

6.

The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.

Parts Supersession Information. Part numbers that have this history will be displayed in the parts list in the order that they were superseded (from oldest to newest). The superseded part numbers will be shown with a line through them.

Five periods in the PART NO. column (. . . . .) indicate that the part is either Not Serviced Separately or there is a reference to another figure.

A figure reference is denoted by a pointing hand followed by a figure number in the DESCRIPTION column (FFigure 10)

7.

8.

Keys are used to show two or more similar assemblies, RH and LH assembly parts, etc.

Select the appropriate key, "A", "B", "C", "D", or "E" and the corresponding quantity column to find the required parts. Two periods in the QTY column (..) indicate that the part is not used for that assembly.

Indented descriptions under the DESCRIPTION column are used to indicate assemblies and

©2013 HYSTER COMPANY

subparts of assemblies. In the example on the previous page, BEARING CAP (Item 2) is a subpart of the major assembly CASE. 9. Quantities shown are for one assembly. The quantities of the subpart BEARING CAP are indicated as two and two. This means two per CASE assembly.

10. Serial number breaks identify the most current parts information and are shown as follows: → S/N D001H2628 Indicates last serial number affected.

S/N D001H2629 → Indicates the first serial number affected.

S/N D001H1553 ↔ S/N D001H3291 Indicates a range of serial numbers affected.

ECN numbers for pending serial numbers are shown to allow for the inclusion of the most current parts information and are identified as follows: → S/N Pending Per ECN 63243 Indicates a pending serial number for last unit affected.

S/N Pending Per ECN 63243 → Indicates a pending serial number for first unit affected.

Date breaks are used to indicate when a change occurred but a subsequent serial number break was not recorded. This is an arbitrary date usually based on the ECN release and are identified as follows: → D/B 3/00 Indicates that a change occurred sometime within that month for the item affected.

D/B 3/00 → Indicates that a change occurred sometime within that month for the item affected.

D/B 3/00 ↔ D/B 4/00 Indicates a range of production dates of the item affected.

Contact your local dealer for Hyster lift trucks for serial number information for items with a ECN or a date break.

ORDERING PARTS: When ordering replacement parts, give the unit serial number, part number, name of part and quantity required.

For any further information on parts, service, or ordering, consult your local dealer for Hyster lift trucks.

See Service Manual for service procedures.

v

UNIT CODE A476 NORTH AMERICA

07/2013

IDENTIFICATION OF TRUCK SERIAL NUMBERS

(1) and (2)

The first letter and three numbers indicate the truck unit code.

(3)

The second letter indicates the plant of manufacture.

(4)

The four or five digit number indicates the production sequence number of the truck.

(5)

The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.

The letters "I", "O", and "Q" will not be used.

For pending serial numbers contact your local dealer for Hyster lift trucks.

Parts referred to in this book as right or left hand parts are in accordance with the illustration above.

vi

See Service Manual for service procedures.

©2013 HYSTER COMPANY

07/2013

UNIT CODE A476 NORTH AMERICA

PUBLICATIONS Every new lift truck is provided with an OPERATING MANUAL. This manual has information that the operator must know for inspection and operation of the lift truck.

SERVICE MAINTENANCE MANUALS, which provide service and overhaul procedures, and PARTS

MANUALS with complete replacement part identification, are available at a nominal fee from your Hyster dealer to assist users in effectively maintaining Hyster lift trucks in a safe, useful condition. See the list below for information on ordering specific publications for this model lift truck.

PUBLICATION

HYSTER PART NUMBER

Operating Manual........................................................................................................................ 1524191 Service Manual (Complete)......................................................................................................... 1524194 Parts Manual............................................................................................................................... 1524193

©2013 HYSTER COMPANY

See Service Manual for service procedures.

vii

UNIT CODE A476 NORTH AMERICA

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NOTES

viii

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE A476 NORTH AMERICA

07/2013

1

FRAME/DRIVE UNIT

07/2013

UNIT CODE A476 NORTH AMERICA

SECTION 1 FRAME/DRIVE UNIT DESCRIPTION

PAGE

BATTERY RETENTION ..................................................................................................................................

COVERS AND FLOORMATS .........................................................................................................................

LABELS AND MANUAL ..................................................................................................................................

MASTER DRIVE UNIT A476 ............................................................................................................................................................

A477 ............................................................................................................................................................

MASTER DRIVE UNIT ASSEMBLY A476 ............................................................................................................................................................

A477 (→ S/N A477N01512B) .....................................................................................................................

A477 (S/N A477N01513B ↔ 6/2008) .........................................................................................................

A477 (6/2008 →) ........................................................................................................................................

TOWING COUPLER .......................................................................................................................................

©2013 HYSTER COMPANY

See Service Manual for service procedures.

1-5 1-4 1-2 1-8 1-10 1-12 1-16 1-20 1-24 1-6

1-1

UNIT CODE A476 NORTH AMERICA

07/2013

LABELS AND MANUAL (FIGURE 1-1)

1-2

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE A476 NORTH AMERICA

07/2013

LABELS AND MANUAL ITEM 1 1 1 2 3 4 5 6 7 8 9 10 11

PART NO. .....

389688 2307400 1534660 1529042 2063906 2307359 2053014 2053454 1524191 b 2044484 a 196927 a 325956

DESCRIPTION

QTY

Nameplate (Contact Your Dealer) ......................................................................

Nameplate Cover ...........................................................................................

Rivet ...............................................................................................................

Label (Patents and Trademarks) ........................................................................

Label (Hyster) .....................................................................................................

Label (Power and Parking Brake) .......................................................................

Label (High Speed) .............................................................................................

Label (Warning) ..................................................................................................

Label (No Step) ...................................................................................................

Operator Manual .................................................................................................

Label (Battery Discharge Notice) ........................................................................

Label (UL Type EE) ............................................................................................

U.L. Plate (U.L. Inspection-Type EE) ..................................................................

1 1 4 1 3 1 1 1 2 1 1 1 1

FOOTNOTES: a

"EE" Construction

©2013 HYSTER COMPANY

b

BDI Option

See Service Manual for service procedures.

1-3

UNIT CODE A476 NORTH AMERICA

07/2013

COVERS AND FLOORMATS (FIGURE 1-2)

ITEM 1 2 3 4 5 6 7 8 9

1-4

PART NO.

DESCRIPTION

QTY

1468389 2054533 335989 335991 2040664 2059897 2309789 2034382 2034380

Cover ..................................................................................................................

Cover ..................................................................................................................

Information Case ................................................................................................

Cover (Information Case) ...................................................................................

Rivet ....................................................................................................................

Floormat ..............................................................................................................

Pad .....................................................................................................................

Clip ......................................................................................................................

Washer ...............................................................................................................

See Service Manual for service procedures.

1 1 1 1 4 1 2 3 3

©2013 HYSTER COMPANY

UNIT CODE A476 NORTH AMERICA

07/2013

BATTERY RETENTION (FIGURE 1-3)

ITEM 1 2 3 4

PART NO.

DESCRIPTION

2034556 15178 15158 221712

Bracket ................................................................................................................

Washer ...............................................................................................................

Washer ...............................................................................................................

Nut ......................................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

2 2 2 2

1-5

UNIT CODE A476 NORTH AMERICA

07/2013

TOWING COUPLER (FIGURE 1-4)

1-6

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE A476 NORTH AMERICA

07/2013

TOWING COUPLER ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 14

PART NO. 2309564 1473580 1473583 1473581 1473584 a 1473586 1473585 2039232 2309722 15243 16813 15158 15058 2307634 18602 15160 15060

DESCRIPTION

QTY

Coupler (Standard) .............................................................................................

Coupler (Standard) .........................................................................................

Coupler .......................................................................................................

Latch ..........................................................................................................

Spring .........................................................................................................

Pin ..............................................................................................................

Button .........................................................................................................

Lever ..............................................................................................................

Knob ...............................................................................................................

Cotter Pin .......................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Nut ......................................................................................................................

Coupler (Optional) ..............................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Nut ......................................................................................................................

1 1 1 1 1 1 1 1 1 1 4 4 4 1 2 2 2

FOOTNOTES: a

Not Illustrated

©2013 HYSTER COMPANY

See Service Manual for service procedures.

1-7

UNIT CODE A476 NORTH AMERICA

07/2013

MASTER DRIVE UNIT (FIGURE 1-5) A476

1-8

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE A476 NORTH AMERICA

07/2013

MASTER DRIVE UNIT A476 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 12 13 13 14 15 15 16 16 17 18 18 19 20 21 22 23 24 25

PART NO. 239503 292681 296424 320157 1343502 1475398 2039303 2039316 1511859 2045188 1479432 1497280 1479433 1497282 1534194 2046823 2055944 2045959 2040499 2040753 2038719 2037928 2306688 a 239906 a 18557 a 15129 a 15057 a 15157 2045942 1500169

DESCRIPTION

QTY

Nut ......................................................................................................................

Lockwasher .........................................................................................................

Washer ...............................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

Capscrew ............................................................................................................

Stud ....................................................................................................................

Nut ......................................................................................................................

Dowel ..................................................................................................................

Master Drive Unit (FFigure 1-7).........................................................................

Seal ................................................................................................................

Plug ................................................................................................................

Plug ................................................................................................................

Gasket ............................................................................................................

Washer ...........................................................................................................

Motor (FFigure 2-5)...........................................................................................

Magnetic Brake (FFigure 3-5)............................................................................

Key (Woodruff) ....................................................................................................

Wheel and Tire (Rubber) ....................................................................................

Wheel and Tire (Poly) .........................................................................................

Drive Wheel ....................................................................................................

Tire (Poly) .......................................................................................................

Tire (Rubber) ..................................................................................................

Static Strap (10 in.) .............................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Lockwasher .........................................................................................................

Band ...................................................................................................................

Cover Band .........................................................................................................

8 4 9 4 5 4 4 4 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1

FOOTNOTES: a

Used with Polyurethane Wheel and Tire Assembly

©2013 HYSTER COMPANY

See Service Manual for service procedures.

1-9

UNIT CODE A476 NORTH AMERICA

07/2013

MASTER DRIVE UNIT (FIGURE 1-6) A477

1-10

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE A476 NORTH AMERICA

07/2013

MASTER DRIVE UNIT A477 ITEM 1 2 3 4 5 6 7 8 9 10 10 11 11 12 12 13 13 14 14 15 15 16 16 17 18 18 19 20 21 22 23 24 25 25 25

PART NO. 239503 292681 296426 320157 2021593 293689 2039303 316828 1511859 c 2040592 e 2069768 1497285 1497284 1497280 1479433 1497282 1479434 d 2041763 f 2066479 2055945 2045960 2058399 2058400 2305649 2046757 2046891 239906 18557 15129 15057 15157 2045941 1500184 b 2054234 a 2046604

DESCRIPTION

QTY

Nut ......................................................................................................................

Lockwasher .........................................................................................................

Washer ...............................................................................................................

Washer ...............................................................................................................

Wheel Nut ...........................................................................................................

Capscrew ............................................................................................................

Stud ....................................................................................................................

Nut ......................................................................................................................

Dowel ..................................................................................................................

Master Drive Unit (FFigure 1-8).........................................................................

Master Drive Unit (FFigure 1-9).........................................................................

Seal ................................................................................................................

Sealing Ring (Wheel Shaft) ............................................................................

Plug ................................................................................................................

Plug ................................................................................................................

Gasket ............................................................................................................

Gasket ............................................................................................................

Traction Motor (FFigure 2-6).............................................................................

Traction Motor .....................................................................................................

Magnetic Brake (FFigure 3-6)............................................................................

Key (Woodruff) ....................................................................................................

Wheel and Tire (Poly Smooth) (Poly) .................................................................

Wheel and Tire (Siped Poly) ...............................................................................

Wheel .............................................................................................................

Cushion Tire (Poly) .........................................................................................

Cushion Tire (Siped Poly) ..............................................................................

Static Strap (10 in.) .............................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Lockwasher .........................................................................................................

Band ...................................................................................................................

Cover Band .........................................................................................................

Kit-Motor Band ....................................................................................................

Kit-Motor Band ....................................................................................................

8 4 4 4 5 4 4 4 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1

FOOTNOTES: a b c

EE Construction Food Processing/Severe Freezer → S/N A477N01512B

©2013 HYSTER COMPANY

d e f

→ S/N A477N01791E S/N A477N01513B → S/N A477N01792E →

See Service Manual for service procedures.

1-11

UNIT CODE A476 NORTH AMERICA

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MASTER DRIVE UNIT ASSEMBLY (FIGURE 1-7) A476

1-12

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE A476 NORTH AMERICA

07/2013

MASTER DRIVE UNIT ASSEMBLY A476 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 22 22 22 22 22 22 22 23 24 24 24 24 24 24 24 24 25 26 27 28 29 30 30 30 30 30 30

PART NO.

DESCRIPTION

2045188 1534179 1479432 1534286 1534181 1534182 1534183 1534186 1534184 1534188 1534189 1534190 1534191 1534287 1534193 1479433 1534194 1534277 1534198 1534199 1534278 1534290 1534202 1534203 1534204 1534205 1534206 1534207 1534208 1534209 1534291 1534210 1534211 1534212 1534213 1534214 1534215 1534216 1534218 1617536 1534220 1534221 1497284 1557399 1534223 1534224 1534225 1534226 1534227 1534228

Master Drive Unit ................................................................................................

Plug ................................................................................................................

Seal ................................................................................................................

Support ...........................................................................................................

Bushing ..........................................................................................................

Bearing ...........................................................................................................

Gasket ............................................................................................................

Bolt .................................................................................................................

Housing ..........................................................................................................

Bearing ...........................................................................................................

Plate ...............................................................................................................

Bolt .................................................................................................................

Bushing ..........................................................................................................

Housing ..........................................................................................................

Cover ..............................................................................................................

Plug ................................................................................................................

Washer ...........................................................................................................

Gear ...............................................................................................................

Bearing ...........................................................................................................

Nut ..................................................................................................................

Gear ...............................................................................................................

Bearing ...........................................................................................................

Shim (0.040 in.) ..............................................................................................

Shim (0.043 in.) ..............................................................................................

Shim (0.047 in.) ..............................................................................................

Shim (0.048 in.) ..............................................................................................

Shim (0.049 in.) ..............................................................................................

Shim (0.0496 in.) ............................................................................................

Shim (0.050 in.) ..............................................................................................

Shim (0.051 in.) ..............................................................................................

Spacer ............................................................................................................

Shim (0.071 in.) ..............................................................................................

Shim (0.073 in.) ..............................................................................................

Shim (0.075 in.) ..............................................................................................

Shim (0.077 in.) ..............................................................................................

Shim (0.079 in.) ..............................................................................................

Shim (0.081 in.) ..............................................................................................

Shim (0.083 in.) ..............................................................................................

Shim (0.085 in.) ..............................................................................................

Kit-Gear ..........................................................................................................

Wheel Shaft ....................................................................................................

Cover ..............................................................................................................

Sealing Ring (Wheel Shaft) ............................................................................

Bearing ...........................................................................................................

Shim (0.163 in.) ..............................................................................................

Shim (0.164 in.) ..............................................................................................

Shim (0.165 in.) ..............................................................................................

Shim (0.166 in.) ..............................................................................................

Shim (0.167 in.) ..............................................................................................

Shim (0.168 in.) ..............................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 4 2 1 10 1 1 1 14 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1-13

UNIT CODE A476 NORTH AMERICA

07/2013

MASTER DRIVE UNIT ASSEMBLY A476 ITEM 30 30 30 30 30 30 30 30 31 32 33 33 33 33 33 33 33 33 33 33 33 34 35 36

PART NO. 1534229 1534230 1534231 1534232 1534233 1534234 1534235 1534236 1519014 1534249 1534237 1534238 1534239 1534240 1534241 1534242 1534243 1534244 1534245 1534246 1534247 1534248 1497280 1497282 a 1534222

DESCRIPTION

QTY

Shim (0.169 in.) ..............................................................................................

Shim (0.170 in.) ..............................................................................................

Shim (0.171 in.) ..............................................................................................

Shim (0.172 in.) ..............................................................................................

Shim (0.173 in.) ..............................................................................................

Shim (0.175 in.) ..............................................................................................

Shim (0.177 in.) ..............................................................................................

Shim (0.179 in.) ..............................................................................................

Nut ..................................................................................................................

Bearing ...........................................................................................................

Shim (0.035 in.) ..............................................................................................

Shim (0.037 in.) ..............................................................................................

Shim (0.039 in.) ..............................................................................................

Shim (0.041 in.) ..............................................................................................

Shim (0.043 in.) ..............................................................................................

Shim (0.047 in.) ..............................................................................................

Shim (0.048 in.) ..............................................................................................

Shim (0.0488 in.) ............................................................................................

Shim (0.0496 in.) ............................................................................................

Shim (0.050 in.) ..............................................................................................

Shim (0.051 in.) ..............................................................................................

Spacer ............................................................................................................

Plug ................................................................................................................

Gasket ............................................................................................................

Bearing ...........................................................................................................

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

FOOTNOTES: a

Not Illustrated

1-14

See Service Manual for service procedures.

©2013 HYSTER COMPANY

07/2013

UNIT CODE A476 NORTH AMERICA

NOTES

©2013 HYSTER COMPANY

See Service Manual for service procedures.

1-15

UNIT CODE A476 NORTH AMERICA

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MASTER DRIVE UNIT ASSEMBLY (FIGURE 1-8) A477 (→ S/N A477N01512B)

1-16

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE A476 NORTH AMERICA

07/2013

MASTER DRIVE UNIT ASSEMBLY A477 (→ S/N A477N01512B) ITEM 1 2 3 4 4 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 28 28 28 28 28 29 30 30 30 30 30 30 30 30 30 30 30 31 32

PART NO.

DESCRIPTION

2040592 1534296 1497285 1534297 1534300 1534298 1534299 1534301 1534302 1534303 1534304 1534305 1497280 1497282 1534306 1534191 1534311 1534312 1534313 1534314 1479433 1479434 1534319 1534320 1534321 1534322 1534332 1534199 1534333 1534334 1534335 1534336 1534337 1534338 1534339 1534340 1534341 1534342 1534343 1534344 1534345 1534346 1534347 1534348 1534349 1534350 1534351 1534352 1534353 1554107

Master Drive Unit ................................................................................................

Bolt .................................................................................................................

Seal ................................................................................................................

Cover Plate .....................................................................................................

Shim (0.020 in.) ..............................................................................................

Shim (0.004 in.) ..............................................................................................

Shim (0.012 in.) ..............................................................................................

Sealing Ring ...................................................................................................

Bearing ...........................................................................................................

Support ...........................................................................................................

Bushing ..........................................................................................................

Sealing Ring ...................................................................................................

Plug ................................................................................................................

Gasket ............................................................................................................

Support ...........................................................................................................

Bushing ..........................................................................................................

Housing ..........................................................................................................

Bolt (M10 x 30) ...............................................................................................

Bolt .................................................................................................................

Cover ..............................................................................................................

Plug ................................................................................................................

Gasket ............................................................................................................

Snap Ring .......................................................................................................

Bearing ...........................................................................................................

Spacer ............................................................................................................

Snap Ring .......................................................................................................

Gear ...............................................................................................................

Nut ..................................................................................................................

Gear ...............................................................................................................

Bearing ...........................................................................................................

Shim (0.004 in.) ..............................................................................................

Shim (0.005 in.) ..............................................................................................

Shim (0.006 in.) ..............................................................................................

Shim (0.012 in.) ..............................................................................................

Shim (0.020 in.) ..............................................................................................

Shim (0.04 in.) ................................................................................................

Spacer ............................................................................................................

Shim (0.047 in.) ..............................................................................................

Shim (0.049 in.) ..............................................................................................

Shim (0.051 in.) ..............................................................................................

Shim (0.055 in.) ..............................................................................................

Shim (0.057 in.) ..............................................................................................

Shim (0.057 in.) ..............................................................................................

Shim (0.059 in.) ..............................................................................................

Shim (0.061 in.) ..............................................................................................

Shim (0.063 in.) ..............................................................................................

Shim (0.065 in.) ..............................................................................................

Shim (0.067 in.) ..............................................................................................

Gear and Pinion .............................................................................................

Wheel Shaft ....................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 8 1 1 1 1 1 1 2 1 4 1 1 1 1 2 1 7 6 1 1 1 1 2 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1-17

UNIT CODE A476 NORTH AMERICA

07/2013

MASTER DRIVE UNIT ASSEMBLY A477 (→ S/N A477N01512B) ITEM 33 34 35 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 36 37 38 39 39 39 39 39 39 39 39 39 39 39 40 41

1-18

PART NO. 1534361 1497284 1534222 1534223 1534224 1534225 1534226 1534227 1534228 1534229 1534230 1534231 1534232 1534233 1534234 1534235 1534236 1534315 1534316 1519014 1534249 1534237 1534238 1534239 1534240 1534241 1534242 1534243 1534244 1534245 1534246 1534247 1534317 1533937

DESCRIPTION

QTY

Cover ..............................................................................................................

Sealing Ring (Wheel Shaft) ............................................................................

Bearing ...........................................................................................................

Shim (0.163 in.) ..............................................................................................

Shim (0.164 in.) ..............................................................................................

Shim (0.165 in.) ..............................................................................................

Shim (0.166 in.) ..............................................................................................

Shim (0.167 in.) ..............................................................................................

Shim (0.168 in.) ..............................................................................................

Shim (0.169 in.) ..............................................................................................

Shim (0.170 in.) ..............................................................................................

Shim (0.171 in.) ..............................................................................................

Shim (0.172 in.) ..............................................................................................

Shim (0.173 in.) ..............................................................................................

Shim (0.175 in.) ..............................................................................................

Shim (0.177 in.) ..............................................................................................

Shim (0.179 in.) ..............................................................................................

Shim (0.181 in.) ..............................................................................................

Shim (0.183 in.) ..............................................................................................

Nut ..................................................................................................................

Bearing ...........................................................................................................

Shim (0.035 in.) ..............................................................................................

Shim (0.037 in.) ..............................................................................................

Shim (0.039 in.) ..............................................................................................

Shim (0.041 in.) ..............................................................................................

Shim (0.043 in.) ..............................................................................................

Shim (0.047 in.) ..............................................................................................

Shim (0.048 in.) ..............................................................................................

Shim (0.0488 in.) ............................................................................................

Shim (0.0496 in.) ............................................................................................

Shim (0.050 in.) ..............................................................................................

Shim (0.051 in.) ..............................................................................................

Spacer ............................................................................................................

Wheel Stud .....................................................................................................

See Service Manual for service procedures.

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 5

©2013 HYSTER COMPANY

07/2013

UNIT CODE A476 NORTH AMERICA

NOTES

©2013 HYSTER COMPANY

See Service Manual for service procedures.

1-19

UNIT CODE A476 NORTH AMERICA

07/2013

MASTER DRIVE UNIT ASSEMBLY (FIGURE 1-9) A477 (S/N A477N01513B ↔ 6/2008)

1-20

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE A476 NORTH AMERICA

07/2013

MASTER DRIVE UNIT ASSEMBLY A477 (S/N A477N01513B ↔ 6/2008) ITEM 1 2 3 4 4 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 30 30 30 30 30 30 30 30 31 31 32 32 32 32 32 32 32

PART NO.

DESCRIPTION

2069768 1534296 1497285 1534297 1534298 1534299 1534300 1534301 1534302 1534303 1534304 1534305 1497280 1497282 1534306 1534191 .....

1534312 1566502 .....

1479433 1479434 1554110 1566504 1534319 1534320 1534321 1534322 1534332 1554108 1534333 1534334 1554095 1554096 1554097 1554098 1554099 1554100 1554101 1554102 1554103 1554105 1554106 1534342 1534343 1534344 1534345 1534346 1534347 1534348

Master Drive Unit ................................................................................................

Bolt .................................................................................................................

Seal ................................................................................................................

Cover Plate .....................................................................................................

Shim (0.004 in.) ..............................................................................................

Shim (0.012 in.) ..............................................................................................

Shim (0.020 in.) ..............................................................................................

Sealing Ring ...................................................................................................

Bearing ...........................................................................................................

Support ...........................................................................................................

Bushing ..........................................................................................................

Sealing Ring ...................................................................................................

Plug ................................................................................................................

Gasket ............................................................................................................

Support ...........................................................................................................

Bushing ..........................................................................................................

Housing ..........................................................................................................

Bolt (M10 x 30) ...............................................................................................

Bolt (M10 x 35) ...............................................................................................

Cover ..............................................................................................................

Plug ................................................................................................................

Gasket ............................................................................................................

Cover ..............................................................................................................

Pin ..................................................................................................................

Snap Ring .......................................................................................................

Bearing ...........................................................................................................

Spacer ............................................................................................................

Snap Ring .......................................................................................................

Gear ...............................................................................................................

Nut ..................................................................................................................

Gear ...............................................................................................................

Bearing ...........................................................................................................

Shim (0.119 in.) ..............................................................................................

Shim (0.120 in.) ..............................................................................................

Shim (0.121 in.) ..............................................................................................

Shim (0.122 in.) ..............................................................................................

Shim (0.126 in.) ..............................................................................................

Shim (0.126 in.) ..............................................................................................

Shim (0.134 in.) ..............................................................................................

Shim (0.138 in.) ..............................................................................................

Shim (0.118 in.) ..............................................................................................

Spacer (1.406 in.) ...........................................................................................

Spacer (1.429 in.) ...........................................................................................

Shim (0.047 in.) ..............................................................................................

Shim (0.049 in.) ..............................................................................................

Shim (0.051 in.) ..............................................................................................

Shim (0.055 in.) ..............................................................................................

Shim (0.057 in.) ..............................................................................................

Shim (0.057 in.) ..............................................................................................

Shim (0.059 in.) ..............................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 8 1 1 5 5 5 1 2 1 4 1 1 1 1 2 1 7 6 1 1 1 1 1 1 2 1 1 1 1 1 2 5 5 5 5 5 5 5 5 5 1 1 5 5 5 5 5 5 5 1-21

UNIT CODE A476 NORTH AMERICA

07/2013

MASTER DRIVE UNIT ASSEMBLY A477 (S/N A477N01513B ↔ 6/2008) ITEM 32 32 32 32 33 34 35 36 37 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 39 40 41 41 41 41 41 41 41 41 41 41 41 42 43

1-22

PART NO. 1534349 1534350 1534351 1534352 1534353 1554107 1534361 1497284 1534222 1534223 1534224 1534225 1534226 1534227 1534228 1534229 1534230 1534231 1534232 1534233 1534234 1534235 1534236 1534315 1534316 1554114 1534249 1534237 1534238 1534239 1534240 1534241 1534242 1534243 1534244 1534245 1534246 1534247 1534317 1533937

DESCRIPTION

QTY

Shim (0.061 in.) ..............................................................................................

Shim (0.063 in.) ..............................................................................................

Shim (0.065 in.) ..............................................................................................

Shim (0.067 in.) ..............................................................................................

Gear and Pinion .............................................................................................

Wheel Shaft ....................................................................................................

Cover ..............................................................................................................

Sealing Ring (Wheel Shaft) ............................................................................

Bearing ...........................................................................................................

Shim (0.163 in.) ..............................................................................................

Shim (0.164 in.) ..............................................................................................

Shim (0.165 in.) ..............................................................................................

Shim (0.166 in.) ..............................................................................................

Shim (0.167 in.) ..............................................................................................

Shim (0.168 in.) ..............................................................................................

Shim (0.169 in.) ..............................................................................................

Shim (0.170 in.) ..............................................................................................

Shim (0.171 in.) ..............................................................................................

Shim (0.172 in.) ..............................................................................................

Shim (0.173 in.) ..............................................................................................

Shim (0.175 in.) ..............................................................................................

Shim (0.177 in.) ..............................................................................................

Shim (0.179 in.) ..............................................................................................

Shim (0.181 in.) ..............................................................................................

Shim (0.183 in.) ..............................................................................................

Nut , Ring .......................................................................................................

Bearing ...........................................................................................................

Shim (0.035 in.) ..............................................................................................

Shim (0.037 in.) ..............................................................................................

Shim (0.039 in.) ..............................................................................................

Shim (0.041 in.) ..............................................................................................

Shim (0.043 in.) ..............................................................................................

Shim (0.047 in.) ..............................................................................................

Shim (0.048 in.) ..............................................................................................

Shim (0.0488 in.) ............................................................................................

Shim (0.0496 in.) ............................................................................................

Shim (0.050 in.) ..............................................................................................

Shim (0.051 in.) ..............................................................................................

Spacer ............................................................................................................

Wheel Stud .....................................................................................................

See Service Manual for service procedures.

5 5 5 5 1 1 1 1 1 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 1 1 5 5 5 5 5 5 5 5 5 5 5 1 5

©2013 HYSTER COMPANY

07/2013

UNIT CODE A476 NORTH AMERICA

NOTES

©2013 HYSTER COMPANY

See Service Manual for service procedures.

1-23

UNIT CODE A476 NORTH AMERICA

07/2013

MASTER DRIVE UNIT ASSEMBLY (FIGURE 1-10) A477 (6/2008 →)

1-24

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE A476 NORTH AMERICA

07/2013

MASTER DRIVE UNIT ASSEMBLY A477 (6/2008 →) ITEM 1 2 3 4 4 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 30 30 30 30 30 30 30 30 31 31 32 32 32 32 32 32 32

PART NO.

DESCRIPTION

2069768 1534296 1497285 1534297 1534298 1534299 1534300 1534301 1534302 1534305 1534304 1534305 1497280 1497282 1534306 1534191 1641602 1534312 1566502 1554151 1479433 1479434 1533937 1534317 1534319 1534320 1534321 1534322 1534332 1641530 1641531 1699235 1641534 1641535 1641536 1641537 1641538 1641539 1641540 1641541 1641533 1641543 1641542 1641599 1641553 1641552 1641551 1641550 1641549 1641548

Master Drive Unit ................................................................................................

Bolt .................................................................................................................

Seal ................................................................................................................

Cover Plate .....................................................................................................

Shim (0.004 in.) ..............................................................................................

Shim (0.012 in.) ..............................................................................................

Shim (0.020 in.) ..............................................................................................

Sealing Ring ...................................................................................................

Bearing ...........................................................................................................

Sealing Ring ...................................................................................................

Bushing ..........................................................................................................

Sealing Ring ...................................................................................................

Plug ................................................................................................................

Gasket ............................................................................................................

Support ...........................................................................................................

Bushing ..........................................................................................................

Housing ..........................................................................................................

Bolt (M10 x 30) ...............................................................................................

Bolt (M10 x 35) ...............................................................................................

Cover ..............................................................................................................

Plug ................................................................................................................

Gasket ............................................................................................................

Wheel Stud .....................................................................................................

Spacer ............................................................................................................

Snap Ring .......................................................................................................

Bearing ...........................................................................................................

Spacer ............................................................................................................

Snap Ring .......................................................................................................

Gear ...............................................................................................................

Nut ..................................................................................................................

Gear ...............................................................................................................

Bearing ...........................................................................................................

Shim (0.120 in.) ..............................................................................................

Shim (0.121 in.) ..............................................................................................

Shim (0.122 in.) ..............................................................................................

Shim (0.126 in.) ..............................................................................................

Shim (0.130 in.) ..............................................................................................

Shim (0.134 in.) ..............................................................................................

Shim (0.138 in.) ..............................................................................................

Shim (0.118 in.) ..............................................................................................

Shim (0.119 in.) ..............................................................................................

Spacer (1.429 in.) ...........................................................................................

Spacer (1.406 in.) ...........................................................................................

Shim (0.094 in.) ..............................................................................................

Shim (0.092 in.) ..............................................................................................

Shim (0.090 in.) ..............................................................................................

Shim (0.088 in.) ..............................................................................................

Shim (0.086 in.) ..............................................................................................

Shim (0.084 in.) ..............................................................................................

Shim (0.082 in.) ..............................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1-25

UNIT CODE A476 NORTH AMERICA

07/2013

MASTER DRIVE UNIT ASSEMBLY A477 (6/2008 →) ITEM 32 32 32 32 33 34 35 36 37 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 39 40 41 41 41 41 41 41 41 41 41 41 41

PART NO. 1641547 1641546 1641545 1641544 1641600 1554107 1534361 1497284 1534222 1534223 1534224 1534225 1534226 1534227 1534228 1534229 1534230 1534231 1534232 1534233 1534234 1534235 1534236 1534315 1554114 1534249 1534237 1534238 1534239 1534240 1534241 1534243 1534244 1534245 1534246 1534247 1534242 a 320159 a 1534186

DESCRIPTION

QTY

Shim (0.080 in.) ..............................................................................................

Shim (0.078 in.) ..............................................................................................

Shim (0.076 in.) ..............................................................................................

Shim (0.074 in.) ..............................................................................................

Gear and Pinion .............................................................................................

Wheel Shaft ....................................................................................................

Cover ..............................................................................................................

Sealing Ring (Wheel Shaft) ............................................................................

Bearing ...........................................................................................................

Shim (0.163 in.) ..............................................................................................

Shim (0.164 in.) ..............................................................................................

Shim (0.165 in.) ..............................................................................................

Shim (0.166 in.) ..............................................................................................

Shim (0.167 in.) ..............................................................................................

Shim (0.168 in.) ..............................................................................................

Shim (0.169 in.) ..............................................................................................

Shim (0.170 in.) ..............................................................................................

Shim (0.171 in.) ..............................................................................................

Shim (0.172 in.) ..............................................................................................

Shim (0.173 in.) ..............................................................................................

Shim (0.175 in.) ..............................................................................................

Shim (0.177 in.) ..............................................................................................

Shim (0.179 in.) ..............................................................................................

Shim (0.181 in.) ..............................................................................................

Nut , Ring .......................................................................................................

Bearing ...........................................................................................................

Shim (0.035 in.) ..............................................................................................

Shim (0.037 in.) ..............................................................................................

Shim (0.039 in.) ..............................................................................................

Shim (0.041 in.) ..............................................................................................

Shim (0.043 in.) ..............................................................................................

Shim (0.048 in.) ..............................................................................................

Shim (0.0488 in.) ............................................................................................

Shim (0.0496 in.) ............................................................................................

Shim (0.050 in.) ..............................................................................................

Shim (0.051 in.) ..............................................................................................

Shim (0.047 in.) ..............................................................................................

Washer ...........................................................................................................

Bolt .................................................................................................................

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

FOOTNOTES: a

Not Illustrated

1-26

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE A476 NORTH AMERICA

07/2013

2

ELECTRICAL SYSTEM

07/2013

UNIT CODE A476 NORTH AMERICA

SECTION 2 ELECTRICAL SYSTEM DESCRIPTION

PAGE

BATTERY CONNECTOR ................................................................................................................................

CONTROL PANEL ASSEMBLY ARCTIC .......................................................................................................................................................

ELECTRICAL ASSEMBLY ..............................................................................................................................

FOOT SWITCH ASSEMBLY ...........................................................................................................................

JUMPER WIRE ASSEMBLY PARKING BRAKE SWITCH ........................................................................................................................

TRACTION MOTOR A476 ............................................................................................................................................................

A477 ............................................................................................................................................................

WIRE HARNESS FOOT SWITCH ...........................................................................................................................................

MAIN TRUCK ..............................................................................................................................................

STEER HANDLE .........................................................................................................................................

©2013 HYSTER COMPANY

See Service Manual for service procedures.

2-12 2-2 2-6 2-18 2-22 2-14 2-16 2-21 2-19 2-20

2-1

UNIT CODE A476 NORTH AMERICA

07/2013

CONTROL PANEL ASSEMBLY (FIGURE 2-1) ARCTIC

2-2

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE A476 NORTH AMERICA

07/2013

CONTROL PANEL ASSEMBLY ARCTIC ITEM

1 1 1 2 3 4 5 5 6 6 7 7 8 9 10 11 12 13 14 15 16 17 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

PART NO. 2084610 b 2084611 c 2104686 2077343 b 2077344 c 2104129 302045 296379 16865 b 18419 c 292676 b 197064 c 320152 b 2048782 c 2094794 2083781 2083556 15054 2062260 15127 220735 2045236 2048783 18865 2048784 a 2083840 296186 2043393 302008 296355 1356217 302019 296357 2046825 2041014 2310698 2061613 292681 329069 292654 15154 133469 1331362 345802 2045325 2045497 2045496 2045495 2045498 2045499

©2013 HYSTER COMPANY

DESCRIPTION

QTY

Control Panel (Arctic) (A476) ..............................................................................

Control Panel (Arctic) (A477) ..............................................................................

Controller (Assembly) (Arctic) (A477) .................................................................

Controller (A476) ............................................................................................

Controller (A477) ............................................................................................

Controller (A477) ............................................................................................

Screw .............................................................................................................

Washer ...........................................................................................................

Nut ..................................................................................................................

Lockwasher ....................................................................................................

Lockwasher ....................................................................................................

Washer ...........................................................................................................

Washer ...........................................................................................................

Thermostat .....................................................................................................

Thermostat .....................................................................................................

Wire Harness Heater (Controller) ...................................................................

Bracket Assembly (Heater) ............................................................................

Nut ..................................................................................................................

Enclosure .......................................................................................................

Washer ...........................................................................................................

Screw .............................................................................................................

Mounting Plate ...............................................................................................

Label (Fuse, 400 Amp) ...................................................................................

Capscrew .......................................................................................................

Label (Fuse, 5 Amp) .......................................................................................

Wire Harness (Arctic) .....................................................................................

Capscrew .......................................................................................................

Fuse (5 Amp) ..................................................................................................

Screw .........................................................................................................

Washer ...........................................................................................................

Fuse Block (2-Way) ........................................................................................

Screw .............................................................................................................

Washer .......................................................................................................

Bracket ...........................................................................................................

Washer ...............................................................................................................

Washer ...............................................................................................................

Contactor ........................................................................................................

Lockwasher ................................................................................................

Nut ..............................................................................................................

Nut ..................................................................................................................

Lockwasher ....................................................................................................

Capscrew .......................................................................................................

Fuse (400 Amp) ..............................................................................................

Insulator ..........................................................................................................

Cover ..............................................................................................................

Grommet ........................................................................................................

Grommet ........................................................................................................

Grommet ........................................................................................................

Grommet ........................................................................................................

Grommet ........................................................................................................

See Service Manual for service procedures.

1 1 1 1 1 1 4 4 2 2 2 2 2 1 1 1 1 3 1 3 3 1 1 2 1 1 2 2 8 8 1 2 4 1 3 3 1 4 4 4 2 2 1 2 1 2 1 1 1 1 2-3

UNIT CODE A476 NORTH AMERICA

07/2013

CONTROL PANEL ASSEMBLY ARCTIC ITEM 43 44 45

PART NO. 133484 2040362 2088768

DESCRIPTION

QTY

Grommet ........................................................................................................

Buss Bar .........................................................................................................

Jumper ...........................................................................................................

2 1 1

FOOTNOTES: a b

2-4

Not illustrated → 2/2008

c

2/2008 →

See Service Manual for service procedures.

©2013 HYSTER COMPANY

07/2013

UNIT CODE A476 NORTH AMERICA

NOTES

©2013 HYSTER COMPANY

See Service Manual for service procedures.

2-5

UNIT CODE A476 NORTH AMERICA

07/2013

ELECTRICAL ASSEMBLY (FIGURE 2-2)

2-6

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE A476 NORTH AMERICA

07/2013

ELECTRICAL ASSEMBLY ITEM 1 2 3 4 5 6 7 8 9 10 10 11 12 12 13 13 13 13 14 15 16 17 18 19 20 21

PART NO. 2042675 18465 15127 15154 15054 2051870 166285 133484 264150 254007 262798 18470 2049025 2049096 1479039 1479041 1690847 2311797 .....

2052824 1382664 18508 18515 15155 15055 2309839 b 137852 bcd 2060282 b 2046207 b 2040488 b 2040489 b 2040490 b 2058469 b 2058470 b. . . . . bcd . . . . . bfg . . . . . abcd . . . . . abfg . . . . . bcd . . . . . bhe . . . . . bfg . . . . . b. . . . .

DESCRIPTION

QTY

Horn ....................................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Ignition Switch (Toggle) (Parking Brake Switch) .................................................

Clamp .................................................................................................................

Grommet .............................................................................................................

Nut ......................................................................................................................

Ignition Switch (Key) ...........................................................................................

Key Set ...........................................................................................................

Capscrew ............................................................................................................

Varistor Assembly ...............................................................................................

Varistor ...........................................................................................................

Dash Display .......................................................................................................

Dash Display (Cold Storage) ..............................................................................

Dash Display (Cold Storage w/Lexan) ................................................................

Plug .....................................................................................................................

Control Panel Assembly (FFigure 2-3)..............................................................

Module ................................................................................................................

Clamp .................................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Hose Clamp ........................................................................................................

Strap Clamp ........................................................................................................

Connector (Brake) ..............................................................................................

Cable Assy (Pos) ................................................................................................

Cable Assy (Pos) ................................................................................................

Cable Assy (A1) ..................................................................................................

Cable Assy (A2) ..................................................................................................

Cable Assy (F1) ..................................................................................................

Cable Assy (F2) ..................................................................................................

Wire Harness (Foot Switch) (FFigure 2-10).......................................................

Wire Harness (Main) (FFigure 2-8)....................................................................

Wire Harness (Main) ...........................................................................................

Wire Harness (Main) (FFigure 2-8)....................................................................

Wire Harness (Main) ...........................................................................................

Wire Harness (Steer Handle) (FFigure 2-9)......................................................

Wire Harness (Steer Handle) ..............................................................................

Wire Harness (Steer Handle) ..............................................................................

Jumper Wire Assembly (Parking Brake) (FFigure 2-11)....................................

1 5 7 9 9 1 1 2 2 1 1 2 1 1 1 1 1 1 1 1 1 2 2 2 2 2 6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

FOOTNOTES: a b c d

EE/FP Construction Not Illustrated → S/N A476N01634B → S/N A477N01516B

©2013 HYSTER COMPANY

e f g h

3/2006 → (A476) S/N A476N01635B → S/N A477N01517B → S/N A477N01635C →

See Service Manual for service procedures.

2-7

UNIT CODE A476 NORTH AMERICA

07/2013

CONTROL PANEL ASSEMBLY (FIGURE 2-3)

2-8

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE A476 NORTH AMERICA

07/2013

CONTROL PANEL ASSEMBLY ITEM

1 2 3 4 4 5 6 7 8 9 10 10 11 12 13 13 14 15 16 17 17 17 17 17 17 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

PART NO. d 2071673 k. . . . . e 2071687 h. . . . . ae 2071696 ah 2077326 15127 15154 133469 231410 a 18865 296355 296357 296379 302008 302019 f 302045 i 302047 1331362 1322393 2061991 a 2045326 2040362 1356217 2054558 d 2071702 k 2077343 e 2071703 g 2077344 i 2104129 ae 2071704 ah 2077345 2061613 292681 329069 292654 15154 15054 18465 2310698 2106454 2106454 2106453 a 2045495 a 2045496 a 2045497 a 2045498 a 2045499 a 133484 a 296186 a 2045325

©2013 HYSTER COMPANY

DESCRIPTION

QTY

Control Panel (A476) ..........................................................................................

Control Panel Assembly (A476) (Service w/Components) .................................

Control Panel (A477) ..........................................................................................

Control Panel Assembly (A477) (Service W/Componenets) ..............................

Control Panel (A477) ..........................................................................................

Control Panel (A477) ..........................................................................................

Washer ...........................................................................................................

Lockwasher ....................................................................................................

Capscrew .......................................................................................................

Capscrew .......................................................................................................

Capscrew .......................................................................................................

Washer (Quantity 8 for EE/FP Construction) .................................................

Washer ...........................................................................................................

Washer ...........................................................................................................

Screw (Quantity 8 for EE/FP Construction) ....................................................

Screw .............................................................................................................

Screw .............................................................................................................

Screw .............................................................................................................

Fuse (400 Amp) ..............................................................................................

Fuse (4 Amp) ..................................................................................................

Mounting Plate ...............................................................................................

Mounting Plate ...............................................................................................

Buss Bar .........................................................................................................

Fuse Block (2-Way) ........................................................................................

Insulator ..........................................................................................................

Controller (A476) ............................................................................................

Controller (A476) ............................................................................................

Controller (A477) ............................................................................................

Controller (A477) ............................................................................................

Controller (A477) ............................................................................................

Controller (A477) ............................................................................................

Controller (A477) ............................................................................................

Contactor ........................................................................................................

Lockwasher ....................................................................................................

Nut ..................................................................................................................

Nut ..................................................................................................................

Lockwasher ....................................................................................................

Nut ..................................................................................................................

Capscrew .......................................................................................................

Washer ...........................................................................................................

Label ...............................................................................................................

Label ...............................................................................................................

Label (Fuse-4 Amp) ........................................................................................

Grommet ........................................................................................................

Grommet ........................................................................................................

Grommet ........................................................................................................

Grommet ........................................................................................................

Grommet ........................................................................................................

Grommet ........................................................................................................

Capscrew .......................................................................................................

Cover ..............................................................................................................

See Service Manual for service procedures.

1 1 1 1 1 1 10 2 2 2 2 2 2 4 2 2 4 4 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 4 2 2 9 9 5 1 1 1 1 1 1 2 1 1 2 2 1 2-9

UNIT CODE A476 NORTH AMERICA

07/2013

CONTROL PANEL ASSEMBLY ITEM 37 38 38

PART NO. a 2062205 ac 2062261 aj 2062260 ab 2046825 bi 320156

DESCRIPTION

QTY

Cap .................................................................................................................

Enclosure .......................................................................................................

Enclosure .......................................................................................................

Bracket ...........................................................................................................

Washer ...........................................................................................................

1 1 1 1 4

FOOTNOTES: a b c d e f

EE/FP Construction Not Illustrated → 10/2005 → 3/2006 → S/N A477N01634C → S/N A477N01791E

2-10

g h i j k

S/N A477N01635C ↔ S/N A477N01791E S/N A477N01635C → S/N A477N01792E → 10/2005 → 3/2006 →

See Service Manual for service procedures.

©2013 HYSTER COMPANY

07/2013

UNIT CODE A476 NORTH AMERICA

NOTES

©2013 HYSTER COMPANY

See Service Manual for service procedures.

2-11

UNIT CODE A476 NORTH AMERICA

07/2013

BATTERY CONNECTOR (FIGURE 2-4)

2-12

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE A476 NORTH AMERICA

07/2013

BATTERY CONNECTOR ITEM 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 3 4 5

PART NO. 2043356 288835 2052834 2302831 195489 2043355 1195971 2045980 1195971 2052834 2302831 195489 2045974 288835 2052834 2302831 195489 15054 15154 2033589 220359 a 2044976

DESCRIPTION

QTY

Battery Connector and Cable (Red) ...................................................................

1 Battery Connector (Red) ................................................................................

1 Sleeve ............................................................................................................

2 Cable .............................................................................................................. AR Terminal .........................................................................................................

2 Battery Connector and Cable (Gray) ..................................................................

1 Battery Connector (Gray) ...............................................................................

1 Battery Connector and Cable (Gray) ..................................................................

1 Battery Connector (Gray) ...............................................................................

1 Sleeve ............................................................................................................

2 Cable .............................................................................................................. AR Terminal .........................................................................................................

2 Battery Connector and Cable (Red) ...................................................................

1 Battery Connector (Red) ................................................................................

1 Sleeve ............................................................................................................

2 Cable .............................................................................................................. AR Terminal .........................................................................................................

2 Nut ......................................................................................................................

4 Lockwasher .........................................................................................................

4 Battery Connector Pull Handle ...........................................................................

1 Screw ..................................................................................................................

4 Boot ....................................................................................................................

1

FOOTNOTES: a

Not Illustrated

©2013 HYSTER COMPANY

See Service Manual for service procedures.

2-13

UNIT CODE A476 NORTH AMERICA

07/2013

TRACTION MOTOR (FIGURE 2-5) A476

2-14

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE A476 NORTH AMERICA

07/2013

TRACTION MOTOR A476 ITEM 1 2 3 4 5 6 7 8

PART NO.

DESCRIPTION

2046823 1507749 1500162 1500167 1500166 1500164 1500165 1500168 1500169

Motor ...................................................................................................................

Armature .........................................................................................................

Stator ..............................................................................................................

Brush Holder ..................................................................................................

Brush and Spring ............................................................................................

Plate ...............................................................................................................

Bearing ...........................................................................................................

Bracket ...........................................................................................................

Cover Band ....................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 1 1 1 1

2-15

UNIT CODE A476 NORTH AMERICA

07/2013

TRACTION MOTOR (FIGURE 2-6) A477

2-16

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE A476 NORTH AMERICA

07/2013

TRACTION MOTOR A477 ITEM

1 2 2 3 4 4 5 6 7 8 8 9 10

PART NO. a 2041763 b 2066479 1500186 a 1500176 b 1562055 1500177 1500181 b 1562056 1500180 1500178 1500185 1500182 b 1562057 1500183 1500184

DESCRIPTION

QTY

Traction Motor .....................................................................................................

Traction Motor .....................................................................................................

Fan .................................................................................................................

Armature .........................................................................................................

Armature .........................................................................................................

Stator ..............................................................................................................

Brush Holder ..................................................................................................

Brush Holder ..................................................................................................

Kit-Brush (With Spring) ...................................................................................

Plate ...............................................................................................................

Cover ..............................................................................................................

Bearing ...........................................................................................................

Bearing ...........................................................................................................

End Head .......................................................................................................

Cover Band ....................................................................................................

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

FOOTNOTES: a

→ S/N A477N01791E

©2013 HYSTER COMPANY

b

S/N A477N01792E →

See Service Manual for service procedures.

2-17

UNIT CODE A476 NORTH AMERICA

07/2013

FOOT SWITCH ASSEMBLY (FIGURE 2-7)

ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

2-18

PART NO.

DESCRIPTION

QTY

2308914 1466586 1466550 1466551 1466549 1466585 1466559 1466560 1466561 1466562 1466576 1466556 1466580 1466573 .....

186493 15152 320155

Switch , Foot .......................................................................................................

Cover (Black) ..................................................................................................

Screw .............................................................................................................

Lockwasher ....................................................................................................

Nameplate ......................................................................................................

Base ...............................................................................................................

Screw .............................................................................................................

Lockwasher ....................................................................................................

Insulation ........................................................................................................

Microswitch .....................................................................................................

Plate ...............................................................................................................

Actuator ..........................................................................................................

Spring .............................................................................................................

Screw .............................................................................................................

Wire Harness (Foot Switch) (FFigure 2-10).......................................................

Screw ..................................................................................................................

Lockwasher .........................................................................................................

Washer ...............................................................................................................

See Service Manual for service procedures.

1 1 2 2 1 1 1 1 1 1 1 1 1 2 1 2 2 4

©2013 HYSTER COMPANY

UNIT CODE A476 NORTH AMERICA

07/2013

WIRE HARNESS (FIGURE 2-8) MAIN TRUCK

ITEM

1 2 3 4 5 6 7 8

PART NO. bc 2040485 de 2063343 abc 2060650 ade 2063343 2302852 2033695 2309579 2041766 2048593 1369409 2037544 2034890

DESCRIPTION

QTY

Wire Harness (Main) ...........................................................................................

Wire Harness (Main) ...........................................................................................

Wire Harness (Main) ...........................................................................................

Wire Harness (Main) ...........................................................................................

Pin ..................................................................................................................

Connector .......................................................................................................

Socket ............................................................................................................

Connector .......................................................................................................

Connector (6 Way) .........................................................................................

Connector (8 Way) .........................................................................................

Receptacle .....................................................................................................

Connector .......................................................................................................

1 1 1 1 2 1 30 1 1 1 1 1

FOOTNOTES: a b c

EE/FP Construction → S/N A476N01634B → S/N A477N01516B

©2013 HYSTER COMPANY

d e

S/N A476N01635B → S/N A477N01517B →

See Service Manual for service procedures.

2-19

UNIT CODE A476 NORTH AMERICA

07/2013

WIRE HARNESS (FIGURE 2-9) STEER HANDLE

ITEM

PART NO. ab 2053045 ed 2053045 c 2070737 2048593 2309579 2034482 1382671

1 2 3 4

DESCRIPTION

QTY

Wire Harness (Steer Handle) ..............................................................................

1 Wire Harness (Steer Handle) ..............................................................................

1 Wire Harness (Steer Handle) ..............................................................................

1 Connector (6 Way) .........................................................................................

2 Socket ............................................................................................................ 10 Tube ............................................................................................................... AR Tube (Heat Shrinkable) .................................................................................. AR

FOOTNOTES: a b c

→ S/N A476N01858D → S/N A477N01516B S/N A477N01517B ↔ S/N A477N01634C

2-20

d e

S/N A477N01635C → S/N A476N01859D →

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE A476 NORTH AMERICA

07/2013

WIRE HARNESS (FIGURE 2-10) FOOT SWITCH

ITEM 1 2 3 4 5

PART NO.

DESCRIPTION

2053043 2302852 2035909 1450957 2309579 2058418

Wire Harness (Foot Switch) ................................................................................

Pin ..................................................................................................................

Connector .......................................................................................................

E-Spade .........................................................................................................

Socket ............................................................................................................

Connector .......................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 5 1 2 4 1

2-21

UNIT CODE A476 NORTH AMERICA

07/2013

JUMPER WIRE ASSEMBLY (FIGURE 2-11) PARKING BRAKE SWITCH

ITEM 1 2 3 4

2-22

PART NO.

DESCRIPTION

QTY

2064477 2037544 2309579 2063814 2302852

Jumper (Parking Brake Switch) ..........................................................................

Receptacle .....................................................................................................

Socket ............................................................................................................

Plug ................................................................................................................

Pin ..................................................................................................................

See Service Manual for service procedures.

1 1 3 1 3

©2013 HYSTER COMPANY

UNIT CODE A476 NORTH AMERICA

07/2013

3

STEER HANDLE/BRAKE SYSTEM

07/2013

UNIT CODE A476 NORTH AMERICA

SECTION 3 STEER HANDLE/BRAKE SYSTEM DESCRIPTION

PAGE

BRAKE ASSEMBLY A476 ............................................................................................................................................................

A477 ............................................................................................................................................................

HAND BRAKE ASSEMBLY .............................................................................................................................

STEER HANDLE ARM ASSEMBLY ................................................................................................................

STEER HANDLE HEAD ASSEMBLY ..............................................................................................................

SWITCH ASSEMBLY DIRECTION .................................................................................................................................................

WIRE HARNESS PUSH BUTTON ...........................................................................................................................................

STEER HANDLE CABLE ............................................................................................................................

©2013 HYSTER COMPANY

See Service Manual for service procedures.

3-12 3-13 3-10 3-2 3-4 3-8 3-15 3-14

3-1

UNIT CODE A476 NORTH AMERICA

07/2013

STEER HANDLE ARM ASSEMBLY (FIGURE 3-1)

3-2

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE A476 NORTH AMERICA

07/2013

STEER HANDLE ARM ASSEMBLY ITEM 1 1 2 3 3 4 5 6 7 8 9 10 11 12 13 14 15 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

PART NO. 2040844 2045230 136985 296032 293632 320159 388049 292682 136692 2042863 1318914 216877 292683 320162 292529 2053033 2043199 2046783 2053032 2053029 2046784 326306 326307 2046785 231410 2053030 2307321 2303042 2307654 2053031 2053836 2053835 1508031 2070448 2039895 a 2057847

DESCRIPTION

QTY

Plate (A467) ........................................................................................................

Plate (A477) ........................................................................................................

Capscrew ............................................................................................................

Capscrew (A476) ................................................................................................

Capscrew (A477) ................................................................................................

Washer ...............................................................................................................

1 1 2 2 2 4

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Key (Squared) .....................................................................................................

4 4 1

Nut ......................................................................................................................

Lockwasher .........................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

Instrument Panel .................................................................................................

Capscrew ............................................................................................................

Instrument Panel .................................................................................................

Shaft (A476) ........................................................................................................

Shaft (A477) ........................................................................................................

Shaft (Stand Off) .................................................................................................

Bearing Cup ........................................................................................................

Bearing Cone ......................................................................................................

Spacer ................................................................................................................

Capscrew ............................................................................................................

Cover Plate .........................................................................................................

Sleeve .................................................................................................................

Locknut ...............................................................................................................

Lockwasher .........................................................................................................

Tiller Wldmt .........................................................................................................

Knob ...................................................................................................................

Nut (Reducing) ....................................................................................................

Pin .......................................................................................................................

Bushing ...............................................................................................................

Shaft ...................................................................................................................

Plunger ...............................................................................................................

4 4 8 4 1 2 1 1 1 1 2 2 2 3 1 2 1 1 1 1 1 1 2 1 1

FOOTNOTES: a

Not Illustrated

©2013 HYSTER COMPANY

See Service Manual for service procedures.

3-3

UNIT CODE A476 NORTH AMERICA

07/2013

STEER HANDLE HEAD ASSEMBLY (FIGURE 3-2)

3-4

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE A476 NORTH AMERICA

07/2013

STEER HANDLE HEAD ASSEMBLY ITEM

1 1 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 22 23 24 25 26 26 26 26 26 26 27 27 28 29 30 31 32 33 34 35 36 37 38 39 40

PART NO. ..... .....

2304431 4607253 2302286 4607254 2308321 2303779 2310067 2305843 2307134 2304621 2054573 2053046 15918 220368 138573 2303979 2053035 15916 2306619 15915 16705 2309094 2308136 2057089 2058314 1316468 15134 2035534 c 2058423 2058421 b 2053027 b 2053026 b 2053025 b 2053024 2037176 2036898 b 2053028 18497 15932 2311213 15054 15154 18723 15156 2309131 2303099 1451166 2059896 2059964

©2013 HYSTER COMPANY

DESCRIPTION

QTY

Steer Handle Head (Cold Storage Construction) ................................................

Steer Hanke Head ..............................................................................................

Base ...............................................................................................................

Handle Base Cover (Alternate Part) ...............................................................

Cover ..............................................................................................................

Handle Top Cover (Alternate Part) .................................................................

Support ...........................................................................................................

Label (Directional Arrow) ................................................................................

Plate (Blank) ...................................................................................................

Actuator (Horn) ...............................................................................................

Spring .............................................................................................................

Plate ...............................................................................................................

Switch .............................................................................................................

Wire Harness (Push Button) (FFigure 3-8)...................................................

Lockwasher ....................................................................................................

Screw .............................................................................................................

Washer ...........................................................................................................

Screw .............................................................................................................

Switch (Direction) (FFigure 3-3)....................................................................

Lockwasher ....................................................................................................

Screw .............................................................................................................

Lockwasher ....................................................................................................

Screw .............................................................................................................

Screw .............................................................................................................

Switch .............................................................................................................

Bracket (17 in.) ...............................................................................................

Bracket (25 in.) ...............................................................................................

Capscrew .......................................................................................................

Washer ...........................................................................................................

Washer ...........................................................................................................

Handle (17 in.) ................................................................................................

Handle (25 in.) ................................................................................................

Handle (RH) (17 in.) .......................................................................................

Handle (LH) (17 in.) ........................................................................................

Handle (RH) (25 in.) .......................................................................................

Handle (LH) (25 in.) ........................................................................................

Shaft (17 in.) ...................................................................................................

Shaft (25 in.) ...................................................................................................

Knob (Pick Assist) ..........................................................................................

Capscrew .......................................................................................................

Lockwasher ....................................................................................................

Plate ...............................................................................................................

Nut ..................................................................................................................

Lockwasher ....................................................................................................

Capscrew .......................................................................................................

Lockwasher ....................................................................................................

Sleeve ............................................................................................................

Link .................................................................................................................

Cotter Pin .......................................................................................................

Wire Harness (Steer Handle Cable) (FFigure 3-7)........................................

Parking Brake (FFigure 3-4)..........................................................................

See Service Manual for service procedures.

1 1 1 1 1 1 1 1 2 1 2 1 1 1 1 1 4 4 1 4 2 2 2 2 1 1 1 2 3 2 2 2 1 1 1 1 1 1 2 2 2 1 4 4 4 2 1 1 2 1 1 3-5

UNIT CODE A476 NORTH AMERICA

07/2013

STEER HANDLE HEAD ASSEMBLY ITEM 41 42 43 44 45 46 47

PART NO.

DESCRIPTION

QTY

2059960 296167 292681 239503 309832 292679 2062718 a 1382671

Cover ..............................................................................................................

Capscrew .......................................................................................................

Lockwasher ....................................................................................................

Nut ..................................................................................................................

Capscrew .......................................................................................................

Washer ...........................................................................................................

Capscrew .......................................................................................................

Tube (Heat Shrinkable) ..................................................................................

1 2 2 2 2 3 1 4

2309167 4607263

Kit-Control Handle ..........................................................................................

Kit-Handle (Alternate Part) .............................................................................

1 1

FOOTNOTES: a b

3-6

Not Illustrated Quick Pick

c

Service with component parts 2038013 and 2037175

See Service Manual for service procedures.

©2013 HYSTER COMPANY

07/2013

UNIT CODE A476 NORTH AMERICA

NOTES

©2013 HYSTER COMPANY

See Service Manual for service procedures.

3-7

UNIT CODE A476 NORTH AMERICA

07/2013

SWITCH ASSEMBLY (FIGURE 3-3) DIRECTION

3-8

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE A476 NORTH AMERICA

07/2013

SWITCH ASSEMBLY DIRECTION ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

PART NO.

DESCRIPTION

2053035 .....

1466406 220418 .....

2308631 2311872 .....

221941 221937 .....

2306975 220436 2311041 374160 2037379 2311820 2302220

Switch (Direction) ................................................................................................

Bracket ...........................................................................................................

Sensor (Hall Effect) ........................................................................................

Screw .............................................................................................................

Shaft ...............................................................................................................

Bushing ..........................................................................................................

Spring , Torsion ..............................................................................................

Cam Assembly ...............................................................................................

Roll Pin ...........................................................................................................

Roll Pin ...........................................................................................................

Gear ...............................................................................................................

Gear ...............................................................................................................

Screw .............................................................................................................

Spacer ............................................................................................................

Insulator ..........................................................................................................

Microswitch .....................................................................................................

Plate Assembly ...............................................................................................

Stand Off ........................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 2 1 1 1 1 1 1 2 1 3 2 1 1

3-9

UNIT CODE A476 NORTH AMERICA

07/2013

HAND BRAKE ASSEMBLY (FIGURE 3-4)

3-10

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE A476 NORTH AMERICA

07/2013

HAND BRAKE ASSEMBLY ITEM 1 2 3 4 5 5 6 7 8 8 9 10 11 12 13 14 15 16 17 18 19 20

PART NO.

DESCRIPTION

2059964 2059961 220277 2059956 320161 2059958 2059966 2059959 2042898 2059957 2059966 316837 292679 302031 2042897 296158 296162 292680 2311384 2062585 2311041 2037379 2045664

Parking Brake .....................................................................................................

Bracket ...........................................................................................................

Screw .............................................................................................................

Jumper ...........................................................................................................

Washer ...........................................................................................................

Lever (LH) ......................................................................................................

Bushing ......................................................................................................

Grip .................................................................................................................

Spacer ............................................................................................................

Lever (RH) ......................................................................................................

Bushing ......................................................................................................

Nut ..................................................................................................................

Washer ...........................................................................................................

Screw .............................................................................................................

Spring .............................................................................................................

Capscrew .......................................................................................................

Capscrew .......................................................................................................

Washer ...........................................................................................................

Stand Off ........................................................................................................

Bumper ...........................................................................................................

Spacer ............................................................................................................

Microswitch .....................................................................................................

Screw .............................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 2 1 1 1 1 2 1 1 1 1 2 2 1 1 1 3 1 2 14 3 2

3-11

UNIT CODE A476 NORTH AMERICA

07/2013

BRAKE ASSEMBLY (FIGURE 3-5) A476

ITEM

PART NO. 2055944 2046216 2046214 ..... ..... .....

2046215 ..... ..... ..... ..... ..... .....

303294 2045959 a 2045942

1 2 3 4 5 6 7 8 9 10 11 12 13 14

DESCRIPTION

QTY

Magnetic Brake ...................................................................................................

Disk ................................................................................................................

Brake Lining ...................................................................................................

Adjustment Tube ............................................................................................

Pressure Disk .................................................................................................

Spring (Inner) .................................................................................................

Hub .................................................................................................................

Magnet Body ..................................................................................................

Washer ...........................................................................................................

Capscrew .......................................................................................................

Spring (Outer) .................................................................................................

Tappet ............................................................................................................

Adjusting Nut ..................................................................................................

Rectifier ..........................................................................................................

Key (Woodruff) ...............................................................................................

Band ...............................................................................................................

1 1 1 3 1 4 1 1 3 3 3 4 1 1 1 1

FOOTNOTES: a

Not Illustrated

3-12

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE A476 NORTH AMERICA

07/2013

BRAKE ASSEMBLY (FIGURE 3-6) A477

ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13

PART NO. 2055945 2046220 2046218 ..... ..... .....

2046219 ..... ..... ..... ..... .....

303294 b 2069532 a 2045941

DESCRIPTION

QTY

Magnetic Brake ...................................................................................................

Disk ................................................................................................................

Brake Lining ...................................................................................................

Adjustment Tube ............................................................................................

Pressure Disk .................................................................................................

Spring (Inner) .................................................................................................

Hub .................................................................................................................

Magnet Body Sub-Assembly ..........................................................................

Washer ...........................................................................................................

Capscrew .......................................................................................................

Spring (Outer) .................................................................................................

Tappet ............................................................................................................

Rectifier ..........................................................................................................

Dust Cap ........................................................................................................

Band ...............................................................................................................

1 1 1 3 1 4 1 1 3 3 3 4 1 1 1

FOOTNOTES: a

Not Illustrated

©2013 HYSTER COMPANY

b

S/N A477N01507B →

See Service Manual for service procedures.

3-13

UNIT CODE A476 NORTH AMERICA

07/2013

WIRE HARNESS (FIGURE 3-7) STEER HANDLE CABLE

ITEM

PART NO. 2059896 2037544 1369409 2303758 2309579 2034890 2063814 2302852 a 2057944 a 137852

1 2 3 4 5 6 7

DESCRIPTION

QTY

Wire Harness ......................................................................................................

Receptacle .....................................................................................................

Connector (8 Way) .........................................................................................

Connector .......................................................................................................

Socket ............................................................................................................

Connector .......................................................................................................

Plug ................................................................................................................

Pin ..................................................................................................................

Sleeve ............................................................................................................

Strap Clamp ...................................................................................................

1 1 1 1 20 1 1 3 1 2

FOOTNOTES: a

Not Illustrated

3-14

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE A476 NORTH AMERICA

07/2013

WIRE HARNESS (FIGURE 3-8) PUSH BUTTON

ITEM 1 2 3

PART NO.

DESCRIPTION

2053046 2302852 2309812 373301

Wire Harness ......................................................................................................

Pin ..................................................................................................................

Plug ................................................................................................................

Strap Clamp ...................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 6 1 5

3-15

UNIT CODE A476 NORTH AMERICA

07/2013

NOTES

3-16

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE A476 NORTH AMERICA

07/2013

4

REAR AXLE AND LOAD WHEELS

07/2013

UNIT CODE A476 NORTH AMERICA

SECTION 4 REAR AXLE AND LOAD WHEELS DESCRIPTION

PAGE

REAR AXLE AND LOAD WHEEL ...................................................................................................................

4-2

©2013 HYSTER COMPANY

4-1

See Service Manual for service procedures.

UNIT CODE A476 NORTH AMERICA

07/2013

REAR AXLE AND LOAD WHEEL (FIGURE 4-1)

4-2

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE A476 NORTH AMERICA

07/2013

REAR AXLE AND LOAD WHEEL ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 18 19 19

PART NO.

DESCRIPTION

1375445 30236 30016 230388 15136 2054574 2310757 2054575 2303765 15217 2311416 2304706 2304098 2302579 15156 18538 15134 15056 145641 2054576 2054579

Bearing Cone ......................................................................................................

Bearing Cup ........................................................................................................

Bearing Cup ........................................................................................................

Bearing Cone ......................................................................................................

Washer ...............................................................................................................

Cap .....................................................................................................................

Screw ..................................................................................................................

Washer ...............................................................................................................

Nut ......................................................................................................................

Cotter Pin ............................................................................................................

Washer ...............................................................................................................

Washer (Fiber) ....................................................................................................

Washer ...............................................................................................................

Axle Shaft (A476, A477, Load Wheel) ................................................................

Lockwasher .........................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Nut ......................................................................................................................

Locknut (Prevailing Torque) (Alternate Part) ......................................................

Load Wheel (A476, A477, Rubber) .....................................................................

Load Wheel (A476, A477, Poly) .........................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

2 2 2 2 2 2 6 2 2 2 2 2 2 1 1 1 1 1 1 2 2

4-3

UNIT CODE A476 NORTH AMERICA

07/2013

NOTES

4-4

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE A476 NORTH AMERICA

07/2013

5

OPTIONS

07/2013

UNIT CODE A476 NORTH AMERICA

SECTION 5 OPTIONS DESCRIPTION

PAGE

BACKPAD INTERMEDIATE ..........................................................................................................................................

5-8 BATTERY ROLLERS OPTION .......................................................................................................................

5-4 BATTERY SPACER ........................................................................................................................................

5-6 CONVENIENCE TRAY .................................................................................................................................... 5-10 DIAGNOSTIC HANDSET ................................................................................................................................ 5-12 STEER HEAD HEATER COLD STORAGE ONLY .............................................................................................................................

5-2

©2013 HYSTER COMPANY

See Service Manual for service procedures.

5-1

UNIT CODE A476 NORTH AMERICA

07/2013

STEER HEAD HEATER (FIGURE 5-1) COLD STORAGE ONLY

ITEM 1 2 3 4 5 6 7 8 9 10

5-2

PART NO.

DESCRIPTION

QTY

2042915 2042872 2305055 2303904 16865 221852 16667 18754 177946 138573

Spacer Block .......................................................................................................

Bracket ................................................................................................................

Resistor ...............................................................................................................

Screw ..................................................................................................................

Nut ......................................................................................................................

Lockwasher .........................................................................................................

Screw ..................................................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Washer ...............................................................................................................

See Service Manual for service procedures.

1 1 1 2 2 2 2 1 1 2

©2013 HYSTER COMPANY

07/2013

UNIT CODE A476 NORTH AMERICA

NOTES

©2013 HYSTER COMPANY

See Service Manual for service procedures.

5-3

UNIT CODE A476 NORTH AMERICA

07/2013

BATTERY ROLLERS OPTION (FIGURE 5-2)

5-4

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE A476 NORTH AMERICA

07/2013

BATTERY ROLLERS OPTION ITEM 1 2 3 4 5 6 7 8 9 10

PART NO.

DESCRIPTION

2040462 264146 15135 16830 2303911 2040464 2102311 15920 376203 2102410

Battery Tray ........................................................................................................

Nut ......................................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

Roller ..................................................................................................................

Block ...................................................................................................................

Spacer ................................................................................................................

Lockwasher .........................................................................................................

Capscrew ............................................................................................................

Side Plate ...........................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 2 2 2 4 2 2 4 4 2

5-5

UNIT CODE A476 NORTH AMERICA

07/2013

BATTERY SPACER (FIGURE 5-3)

ITEM 1 1 2 2

5-6

PART NO.

DESCRIPTION

QTY

2050899 2090812 236866 236866

Plate ....................................................................................................................

Plate Food Processing ........................................................................................

Capscrew ............................................................................................................

Capscrew Food Processing ................................................................................

See Service Manual for service procedures.

1 1 2 2

©2013 HYSTER COMPANY

07/2013

UNIT CODE A476 NORTH AMERICA

NOTES

©2013 HYSTER COMPANY

See Service Manual for service procedures.

5-7

UNIT CODE A476 NORTH AMERICA

07/2013

BACKPAD (FIGURE 5-4) INTERMEDIATE

5-8

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE A476 NORTH AMERICA

07/2013

BACKPAD INTERMEDIATE ITEM 1 2 3 4

PART NO.

DESCRIPTION

2034996 2041680 227173 194133

Pad .....................................................................................................................

Plate ....................................................................................................................

Screw ..................................................................................................................

Capscrew ............................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 2 4 2

5-9

UNIT CODE A476 NORTH AMERICA

07/2013

CONVENIENCE TRAY (FIGURE 5-5)

5-10

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE A476 NORTH AMERICA

07/2013

CONVENIENCE TRAY ITEM 1 2

PART NO.

DESCRIPTION

2043148 2044923

Tray .....................................................................................................................

Strap (Convenience Tray) ...................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1

5-11

UNIT CODE A476 NORTH AMERICA

07/2013

DIAGNOSTIC HANDSET (FIGURE 5-6)

ITEM 1

5-12

PART NO.

DESCRIPTION

QTY

2071007

Tool .....................................................................................................................

See Service Manual for service procedures.

1

©2013 HYSTER COMPANY

UNIT CODE A476 NORTH AMERICA

07/2013

6

NUMERICAL INDEX

UNIT CODE A476 NORTH AMERICA

07/2013

SECTION 6 NUMERICAL INDEX PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

15054

2-3 2-7 2-9 2-13 3-5 2-7 4-3 1-9 1-11 1-7 1-7 2-3 2-7 2-9 1-9 1-11 3-5 4-3 5-5 4-3 2-18 2-3 2-7 2-9 2-9 2-13 3-5 2-7 3-5 4-3 1-9 1-11 1-5 1-7 1-7 1-5 4-3 1-7 3-5 3-5 3-5 5-5 3-5 5-2 3-5 1-7 5-5 2-3 5-2

18419 18465

2-3 2-7 2-9 2-7 3-5 2-7 2-7 4-3 1-9 1-11 1-7 3-5 5-2 2-3 2-9 4-3 4-3 2-3 2-9 2-4 2-7 2-9 3-3 3-3 2-7 3-14 3-5 5-2 4-3 2-7 5-2 2-18 5-9 2-13 2-13 2-13 1-3 2-3 3-3 3-11 2-13 3-5 3-9 3-9 2-3 1-5 5-2 3-9 3-9

227173 230388 231410

5-9 4-3 2-9 3-3 5-6 5-6 1-9 1-11 3-6 1-9 1-11 2-7 2-7 5-5 2-7 2-13 2-13 3-3 2-3 2-9 2-3 3-6 3-11 3-11 1-9 1-11 2-3 2-9 3-6 3-3 3-3 3-3 1-11 3-3 3-11 3-11 3-6 2-3 2-9 2-3 2-9 2-3 2-9 2-3 2-9 1-9 1-11 2-3 2-9

302019

2-3 2-9 3-11 2-3 2-9 2-9 3-12 3-13 3-6 1-11 3-11 2-3 2-18 2-10 1-9 1-11 1-26 3-3 3-11 3-3 1-3 3-3 3-3 2-3 2-9 1-4 1-4 2-3 3-15 3-9 5-5 1-3 2-13 2-13 3-5 2-9 2-3 2-9 1-9 2-3 2-9 2-19 3-14 4-3 2-7 2-20 3-6 2-21 3-5

15055 15056 15057 15058 15060 15127 15129 15134 15135 15136 15152 15154

15155 15156 15157 15158 15160 15178 15217 15243 15915 15916 15918 15920 15932 16667 16705 16813 16830 16865

10 5 23 2 32 20 18 22 22 10 14 12 3 1 21 21 24 17 3 5 16 33 4 2 22 3 33 19 35 15 23 23 3 9 13 2 10 7 18 16 11 8 30 7 19 8 4 4 5

©2013 HYSTER COMPANY

18470 18497 18508 18515 18538 18557 18602 18723 18754 18865 30016 30236 133469 133484 136692 136985 137852 138573 145641 166285 177946 186493 194133 195489 196927 197064 216877 220277 220359 220368 220418 220436 220735 221712 221852 221937 221941

5 2 24 11 29 17 18 16 20 20 12 34 8 16 4 3 2 34 3 43 8 34 6 2 13 10 18 7 9 15 4 1 1 1 10 6 8 2 5 12 3 12 13 4 6 9 8

236866 239503 239906 254007 262798 264146 264150 288835 292529 292654 292676 292679 292680 292681

292682 292683 293632 293689 296032 296158 296162 296167 296186 296355 296357 296379 296424 296426 302008

See Service Manual for service procedures.

3 4 4 20 2 2 1 1 44 19 19 10 10 2 9 1 1 11 32 21 5 46 10 15 2 2 30 19 43 5 9 3 6 3 13 14 42 19 35 22 5 25 6 3 7 3 3 21 8

302031 302045 302047 303294 309832 316828 316837 320152 320155 320156 320157 320159 320161 320162 325956 326306 326307 329069 335989 335991 345802 373301 374160 376203 389688 1195971 1316468 1322393 1331362 1343502 1356217 1369409 1375445 1382664 1382671 1450957 1451166

24 9 11 2 10 10 13 12 45 8 9 6 17 4 4 4 4 10 11 17 18 31 20 3 4 36 3 14 9 1 1 1 23 12 35 11 5 23 15 6 2 1 16 4 3 38 6-1

UNIT CODE A476 NORTH AMERICA

07/2013

NUMERICAL INDEX (continued) PART NO.

PAGE ITEM

1466406 1466549 1466550 1466551 1466556 1466559 1466560 1466561 1466562 1466573 1466576 1466580 1466585 1466586 1468389 1473580 1473581 1473583 1473584 1473585 1473586 1475398 1479039 1479041 1479432

3-9 2-18 2-18 2-18 2-18 2-18 2-18 2-18 2-18 2-18 2-18 2-18 2-18 2-18 1-4 1-7 1-7 1-7 1-7 1-7 1-7 1-9 2-7 2-7 1-9 1-13 1-9 1-11 1-13 1-17 1-21 1-25 1-11 1-17 1-21 1-25 1-9 1-11 1-14 1-17 1-21 1-25 1-9 1-11 1-14 1-17 1-21 1-25 1-11 1-13 1-18 1-22

1479433

1479434

1497280

1497282

1497284

6-2

2 4 2 3 11 6 7 8 9 13 10 12 5 1 1 2 1 3 4 6 13 13 11 2 12 12 15 18 18 18 13 19 19 19 12 12 35 10 10 10 13 13 36 11 11 11 11 28 34 36

PART NO.

1497285

1500162 1500164 1500165 1500166 1500167 1500168 1500169 1500176 1500177 1500178 1500180 1500181 1500182 1500183 1500184 1500185 1500186 1507749 1508031 1511859 1519014 1524191 1529042 1533937 1534179 1534181 1534182 1534183 1534184 1534186 1534188 1534189 1534190 1534191

1534193 1534194

PAGE ITEM

PART NO.

PAGE ITEM

1-26 1-11 1-17 1-21 1-25 2-15 2-15 2-15 2-15 2-15 2-15 1-9 2-15 2-17 2-17 2-17 2-17 2-17 2-17 2-17 1-11 2-17 2-17 2-17 2-15 3-3 1-9 1-11 1-14 1-18 1-3 1-3 1-18 1-22 1-25 1-13 1-13 1-13 1-13 1-13 1-13 1-26 1-13 1-13 1-13 1-13 1-17 1-21 1-25 1-13 1-9 1-13

1534198 1534199

1-13 1-13 1-17 1-13 1-13 1-13 1-13 1-13 1-13 1-13 1-13 1-13 1-13 1-13 1-13 1-13 1-13 1-13 1-13 1-13 1-13 1-14 1-18 1-22 1-26 1-13 1-18 1-22 1-26 1-13 1-18 1-22 1-26 1-13 1-18 1-22 1-26 1-13 1-18 1-22 1-26 1-13 1-18 1-22 1-26 1-13 1-18 1-22 1-26 1-14 1-18 1-22

36 11 2 2 2 2 5 6 4 3 7 25 8 2 3 6 5 4 8 9 25 10 7 1 1 28 9 9 31 37 8 3 41 43 20 1 4 5 6 8 7

1534202 1534203 1534204 1534205 1534206 1534207 1534208 1534209 1534210 1534211 1534212 1534213 1534214 1534215 1534216 1534218 1534220 1534221 1534222

1534223

1534224

1534225

1534226

1534227 9 10 11 12 13 13 13 14 13 16

1534228

1534229

See Service Manual for service procedures.

18 19 25 22 22 22 22 22 22 22 22 24 24 24 24 24 24 24 24 26 27

PART NO.

1534230

1534231

1534232

1534233

1534234

1534235 35 37 37 30 36 38 38 30 36 38 38 30 36 38 38 30 36 38 38 30 36 38 38 30 36 38 38 30 36 38

1534236

1534237

1534238

1534239

1534240

1534241

1534242

PAGE ITEM

1-26 1-14 1-18 1-22 1-26 1-14 1-18 1-22 1-26 1-14 1-18 1-22 1-26 1-14 1-18 1-22 1-26 1-14 1-18 1-22 1-26 1-14 1-18 1-22 1-26 1-14 1-18 1-22 1-26 1-14 1-18 1-22 1-26 1-14 1-18 1-22 1-26 1-14 1-18 1-22 1-26 1-14 1-18 1-22 1-26 1-14 1-18 1-22 1-26 1-14 1-18 1-22

38 30 36 38 38 30 36 38 38 30 36 38 38 30 36 38 38 30 36 38 38 30 36 38 38 30 36 38 38 33 39 41 41 33 39 41 41 33 39 41 41 33 39 41 41 33 39 41 41 33 39 41

©2013 HYSTER COMPANY

UNIT CODE A476 NORTH AMERICA

07/2013

NUMERICAL INDEX (continued) PART NO.

1534243

1534244

1534245

1534246

1534247

1534248 1534249

1534277 1534278 1534286 1534287 1534290 1534291 1534296 1534297 1534298 1534299 1534300 1534301 1534302

PAGE ITEM

1-26 1-14 1-18 1-22 1-26 1-14 1-18 1-22 1-26 1-14 1-18 1-22 1-26 1-14 1-18 1-22 1-26 1-14 1-18 1-22 1-26 1-14 1-14 1-18 1-22 1-26 1-13 1-13 1-13 1-13 1-13 1-13 1-17 1-21 1-25 1-17 1-21 1-25 1-17 1-21 1-25 1-17 1-21 1-25 1-17 1-21 1-25 1-17 1-21 1-25 1-17 1-21

41 33 39 41 41 33 39 41 41 33 39 41 41 33 39 41 41 33 39 41 41 34 32 38 40 40 17 20 3 13 21 23 1 1 1 3 3 3 4 4 4 4 4 4 4 4 4 5 5 5 6 6

©2013 HYSTER COMPANY

PART NO.

1534303 1534304 1534305

1534306 1534311 1534312 1534313 1534314 1534315 1534316 1534317 1534319 1534320 1534321 1534322 1534332 1534333 1534334 1534335 1534336 1534337 1534338 1534339 1534340

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

1-25 1-17 1-21 1-17 1-21 1-25 1-17 1-21 1-25 1-25 1-17 1-21 1-25 1-17 1-17 1-21 1-25 1-17 1-17 1-18 1-22 1-26 1-18 1-22 1-18 1-22 1-25 1-17 1-21 1-25 1-17 1-21 1-25 1-17 1-21 1-25 1-17 1-21 1-25 1-17 1-21 1-25 1-17 1-21 1-17 1-21 1-17 1-17 1-17 1-17 1-17 1-17

1534341 1534342

1-17 1-17 1-21 1-17 1-21 1-17 1-21 1-17 1-21 1-17 1-21 1-17 1-21 1-17 1-21 1-17 1-22 1-17 1-22 1-17 1-22 1-17 1-22 1-17 1-22 1-18 1-22 1-26 1-3 1-21 1-21 1-21 1-21 1-21 1-21 1-21 1-21 1-21 1-21 1-21 1-17 1-22 1-26 1-21 1-21 1-22 1-26 1-25 1-13 2-17 2-17 2-17

1566502

1-21 1-25 1-21 1-13 1-25 1-25 1-25 1-25 1-25 1-25 1-25 1-25 1-25 1-25 1-25 1-25 1-25 1-26 1-26 1-26 1-26 1-25 1-25 1-25 1-25 1-25 1-25 1-25 1-26 1-25 2-7 1-25 1-11 2-13 2-19 1-4 1-4 2-20 1-5 2-19 3-14 5-9 3-5 2-21 3-5 3-5 3-9 3-11 2-19 2-22 3-14 1-9

6 7 7 8 8 8 9 9 7 9 12 12 12 14 15 15 15 16 17 36 38 38 36 38 40 42 21 20 22 22 21 23 23 22 24 24 23 25 25 24 26 26 26 28 27 29 28 28 28 28 28 28

1534343 1534344 1534345 1534346 1534347 1534348 1534349 1534350 1534351 1534352 1534353 1534361 1534660 1554095 1554096 1554097 1554098 1554099 1554100 1554101 1554102 1554103 1554105 1554106 1554107 1554108 1554110 1554114 1554151 1557399 1562055 1562056 1562057

See Service Manual for service procedures.

29 30 32 30 32 30 32 30 32 30 32 30 32 30 32 30 32 30 32 30 32 30 32 31 33 33 35 35 2 30 30 30 30 30 30 30 30 30 31 31 32 34 34 27 20 39 39 17 29 2 4 8

1566504 1617536 1641530 1641531 1641533 1641534 1641535 1641536 1641537 1641538 1641539 1641540 1641541 1641542 1641543 1641544 1641545 1641546 1641547 1641548 1641549 1641550 1641551 1641552 1641553 1641599 1641600 1641602 1690847 1699235 2021593 2033589 2033695 2034380 2034382 2034482 2034556 2034890 2034996 2035534 2035909 2036898 2037176 2037379 2037544 2037928

16 16 21 25 27 28 30 30 30 30 30 30 30 30 30 31 31 32 32 32 32 32 32 32 32 32 32 32 33 14 13 29 5 4 2 9 8 3 1 8 5 1 25 2 27 27 15 19 7 1 1 18 6-3

UNIT CODE A476 NORTH AMERICA

07/2013

NUMERICAL INDEX (continued) PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

2038719 2039232 2039303

1-9 1-7 1-9 1-11 1-9 3-3 2-4 2-9 5-5 5-5 2-19 2-7 2-7 2-7 1-9 1-11 1-17 1-4 1-9 3-3 2-3 5-9 1-11 2-17 2-19 2-7 3-3 5-2 3-11 3-11 5-2 5-11 3-3 2-13 2-13 2-3 1-3 5-11 2-13 1-9 1-13 3-3 2-3 2-3 2-9 2-9 2-3 2-9 2-3 2-9 2-3 2-9

2045498

2-3 2-9 2-3 2-9 3-11 1-11 3-13 1-9 3-12 1-9 3-12 1-11 2-13 2-13 2-7 3-12 3-12 3-12 3-13 3-13 3-13 1-11 1-11 3-3 3-3 3-3 1-9 2-15 2-3 2-10 1-11 2-19 2-20 2-3 2-3 2-3 2-7 2-7 5-6 2-7 2-7 2-13 2-13 2-13 1-3 3-5 3-5 3-5 3-5 3-5 3-3 3-3

2053031 2053032 2053033 2053035

3-3 3-3 3-3 3-5 3-9 2-21 2-20 2-20 3-5 3-15 1-3 3-3 3-3 1-11 1-4 2-9 3-5 4-3 4-3 4-3 4-3 1-9 3-12 1-11 3-13 3-5 3-3 3-14 3-5 1-11 1-11 2-21 3-5 3-5 2-7 2-7 3-5 3-14 1-4 3-11 3-11 3-11 3-11 3-6 3-11 3-5 3-11 3-11 3-11 2-7 2-19 2-3

2039316 2039895 2040362 2040462 2040464 2040485 2040488 2040489 2040490 2040499 2040592 2040664 2040753 2040844 2041014 2041680 2041763 2041766 2042675 2042863 2042872 2042897 2042898 2042915 2043148 2043199 2043355 2043356 2043393 2044484 2044923 2044976 2045188 2045230 2045236 2045325 2045326 2045495 2045496 2045497 6-4

17 5 7 7 8 30 44 14 1 6

16 10 5 16 1 27 2 14 4 1 7 2 12 7 1 1 13 1 1 20 9 2 10 1 14 37 36 13 40 29 39 30 38 31

2045499 2045664 2045941 2045942 2045959 2045960 2045974 2045980 2046207 2046214 2046215 2046216 2046218 2046219 2046220 2046604 2046757 2046783 2046784 2046785 2046823 2046825 2046891 2048593 2048782 2048783 2048784 2049025 2049096 2050899 2051870 2052824 2052834 2053014 2053024 2053025 2053026 2053027 2053028 2053029 2053030

41 32 42 33 20 24

2053043 2053045

24 2053046 15 14 15 1 1 2 6 1 2 6 1 25 18 14 16 19 14 26 18 5 1 7 15 17 12 12 1 6 15 1 1 1 6 26 26 26 26 28 15 21

2053454 2053835 2053836 2054234 2054533 2054558 2054573 2054574 2054575 2054576 2054579 2055944 2055945 2057089 2057847 2057944 2058314 2058399 2058400 2058418 2058421 2058423 2058469 2058470 2059896 2059897 2059956 2059957 2059958 2059959 2059960 2059961 2059964 2059966 2060282 2060650 2061613

See Service Manual for service procedures.

PART NO.

25 15 12 15

2061991 2062205 2062260

10

2062261 2062585 2062718 2063343

7 27 26 25 2 16 9 6 8 19 19 15 15 22 22 16 16 5 26 26 39 6 3 8 5 6 41 1 40

2063814 2063906 2064477 2066479 2069532 2069768 2070448 2070737 2071007 2071673 2071687 2071696 2071702 2071703 2071704 2077326 2077343 2077344 2077345 2083556 2083781 2083840 2084610 2084611 2088768 2090812 2094794 2102311 2102410 2104129

5 8

2104686 2106453 2106454

29

2302220

PAGE ITEM

2-9 2-9 2-10 2-3 2-10 2-10 3-11 3-6 2-19 2-19 2-22 3-14 1-3 2-22 1-11 2-17 3-13 1-11 1-21 1-25 3-3 2-20 5-12 2-9 2-9 2-9 2-9 2-9 2-9 2-9 2-3 2-9 2-3 2-9 2-9 2-3 2-3 2-3 2-3 2-3 2-4 5-6 2-3 5-5 5-5 2-3 2-9 2-3 2-9 2-9 2-9 3-9

18 13 37 11 38 38 17 47 3 6 4 14 13 10 29 1

17 17 17 1 17 1 17 17 9 8

45 1 7 7 10 1 17 28 26 27 17

©2013 HYSTER COMPANY

UNIT CODE A476 NORTH AMERICA

07/2013

NUMERICAL INDEX (continued) PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

2302286 2302579 2302831

3-5 4-3 2-13 2-13 2-13 2-19 2-21 2-22 3-14 3-15 3-3 3-5 3-14 4-3 3-5 5-2 5-5

2303979 2304098 2304431 2304621 2304706 2305055 2305649 2305843 2306619 2306688 2306975 2307134 2307321 2307359 2307400 2307634 2307654

3-5 4-3 3-5 3-5 4-3 5-2 1-11 3-5 3-5 1-9 3-9 3-5 3-3 1-3 1-3 1-7 3-3

2308136 2308321 2308631 2308914 2309094 2309131 2309167 2309564 2309579

3-5 3-5 3-9 2-18 3-5 3-5 3-6 1-7 2-19 2-20 2-21 2-22 3-14 1-7 1-4 3-15

21 3 5

2309839 2310067 2310698

20 36

2310757 2311041

3 2 4 2 4 6 7 2

2311213 2311384 2311416 2311797 2311820 2311872 4607253 4607254 4607263

2-7 3-5 2-3 2-9 4-3 3-9 3-11 3-5 3-11 4-3 2-7 3-9 3-9 3-5 3-5 3-6

2302852

2303042 2303099 2303758 2303765 2303779 2303904 2303911

2 14 1 1 1 1 1 4 7 1 23 37 3 9 4 4 5

©2013 HYSTER COMPANY

14 13 1 8 12 3 17 6 17 18 11 7 22 5 1 11 24

2309722 2309789 2309812

See Service Manual for service procedures.

21 5 28 25 7 13 18 31 16 11 13 16 6 1 2

6-5

UNIT CODE A476 NORTH AMERICA

07/2013

NUMERICAL INDEX (continued) NOTES

6-6

See Service Manual for service procedures.

©2013 HYSTER COMPANY