Hyster LO2.0 - LO2.5 - LO2.0S - LO1.0F - LO5.0T (E444) Parts Manual - PDF DOWNLOAD

LO2.0 - LO2.5 - LO2.0S - LO1.0F LO5.0T (E444)

4034585 09/2013

©2013 HYSTER COMPANY

UNIT CODE E444 WORLD WIDE

09/2013

SECTIONS 1

FRAME

2

ELECTRICAL SYSTEM

3

DRIVE UNIT

4

STEERING SYSTEM

5

LIFT LINKAGE AND FORKS

6

LOAD WHEEL

7

HYDRAULIC SYSTEM

8

LIFT CYLINDERS

9

OPERATOR COMPARTMENT

10

ACCESSORIES

11

NUMERICAL INDEX

This Parts Manual is divided into 11 major sections which are listed above. Quick reference to these sections can be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages to the corresponding tab.

09/2013

UNIT CODE E444 WORLD WIDE

TABLE OF CONTENTS DESCRIPTION

PAGE

B BACKING FOR MODEL LO5.0T - OPTION .................................................................................................................

FOR MODELS LO2.0 - LO2.5 - OPTION ....................................................................................................

FOR MODELS LO2.0S - LO1.0F - OPTION ...............................................................................................

FOR MODELS WITH FIXED PLATFORM, LIFTABLE PLATFORM 980-1500 MM WITH LIFT. SCOOTER CONT. .........................................................................................................................................................

FOR MODELS WITH LIFTABLE PLATFORM 980 MM WITH FIXED SCOOTER CONTROL ...................

BACK-UP ALARM OPTION .......................................................................................................................................................

BATTERY COMPARTMENT 465-620 AH LATERAL EXTRACTION - OPTION (→ S/N E444T01550K) ....................................................................

LATERAL EXTRACTION - OPTION (S/N E444T01551K →) ....................................................................

VERTICAL EXTRACTION (→ S/N E444T01550K) ....................................................................................

VERTICAL EXTRACTION (S/N E444T01551K →) ....................................................................................

BATTERY COMPARTMENT 500 AH LATERAL EXTRACTION - OPTION ...........................................................................................................

VERTICAL EXTRACTION ...........................................................................................................................

BATTERY TRAY ONLY FOR MODELS WITH BATTERY LATERAL EXTRACTION - OPTION ............................................

BDI ...................................................................................................................................................................

BOX ONLY FOR MODELS WITH FIXED PLATFORM - OPTION ......................................................................

BULL BAR OPTION .......................................................................................................................................................

C CASTER WHEEL ONLY FOR MODELS LO2.0 - LO2.5 - LO2.0S - LO1.0F ...........................................................................

CONNECTORS CONTACTS TOOLS .............................................................................................................

CONTROL BOX FOR MODEL LO5.0T ..................................................................................................................................

FOR MODELS LO2.0 - LO2.5 - LO2.0S - LO1.0F (→ S/N E444T01664K) ...............................................

FOR MODELS LO2.0 - LO2.5 - LO2.0S - LO1.0F (S/N E444T01665K →) ...............................................

CONTROL PANEL → PENDING PER ECN 125731 ................................................................................................................

FOR MODELS LO2.0 - LO2.5 WITH FIX. PLATF. - LO5.0T (PENDING PER ECN 125731 →) ...............

FOR MODELS LO2.0 - LO2.5 WITH LIFT. PLATF. - LO2.0S - LO1.0F (PENDING PER ECN 125731 →) ....................................................................................................................................................................

CONTROL PANEL - GMA/CHEP PALLET ONLY FOR MODELS LO2.0 - LO2.5 WITH FIXED/LIFTABLE PLATFORM - OPTION .............................

CONTROL PANEL - GMA/US PLUG ONLY FOR MODELS LO2.0 - LO2.5 WITH FIXED/LIFTABLE PLATFORM - OPTION .............................

COOLING FANS OPTION .......................................................................................................................................................

COVER ROUTING ONLY FOR MODELS WITH LIFTABLE PLATFORM (→ S/N E444T01544K) ..........................................

ONLY FOR MODELS WITH LIFTABLE PLATFORM (S/N E444T01545K →) ..........................................

©2013 HYSTER COMPANY

See Service Manual for service procedures.

2-37 2-36 2-38 2-34 2-35 2-48 1-12 1-16 1-4 1-8 1-22 1-20 10-2 2-30 9-27 1-29

1-26 2-52 4-8 4-4 4-6 2-2 2-6 2-10 2-14 2-18 2-50 9-22 9-23

i

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TABLE OF CONTENTS (continued) DESCRIPTION

PAGE

D DC/DC CONVERTER OPTION ....................................................................................................................................................... 2-49 DRIVE UNIT ....................................................................................................................................................

3-2 E EXTENSION BATTERY CABLE OPTION ....................................................................................................................................................... 10-4 EXTENSION BATTERY CABLE - US BATTERY ONLY FOR MODELS LO2.0 - LO2.5 - OPTION ......................................................................................... 10-5 F FORKS FOR MODEL LO1.0F ..................................................................................................................................

FOR MODEL LO2.0S ..................................................................................................................................

FOR MODELS LO2.0 - LO2.5 .....................................................................................................................

FORKS - GMA/CHEP PALLET ONLY FOR MODELS LO2.0 - LO2.5 - OPTION .........................................................................................

FORKS LIFT CYLINDER FOR MODELS LO2.0 - LO2.5 .....................................................................................................................

FOR MODELS LO2.0S - LO1.0F ................................................................................................................

FOR MODELS LO2.0S - LO1.0F ................................................................................................................

FORKS LIFT CYLINDER - GMA/CHEP PALLET FOR MODELS LO2.0 - LO2.5 - OPTION ....................................................................................................

FRONT COVER ..............................................................................................................................................

H HANDLE ONLY FOR MODELS WITH FIXED PLATFORM AND LIFTABLE PLATFORM 980 MM - OPTION ..........

HYDRAULIC ARRANGEMENT FOR MODEL LO1.0F WITH FIXED PLATFORM ........................................................................................

FOR MODEL LO1.0F WITH LIFTABLE PLATFORM 980 MM - OPTION ...................................................

FOR MODEL LO2.0S WITH FIXED PLATFORM .......................................................................................

FOR MODEL LO2.0S WITH LIFTABLE PLATFORM 980 MM - OPTION ..................................................

FOR MODELS LO2.0 - LO2.5 WITH FIXED PLATFORM ..........................................................................

FOR MODELS LO2.0 - LO2.5 WITH LIFTABLE PLATFORM 980-1500 MM - OPTION ............................

HYDRAULIC ARRANGEMENT - GMA/CHEP PALLET ONLY FOR MODELS LO2.0 - LO2.5 WITH FIXED PLATFORM - OPTION ...............................................

ONLY FOR MODELS LO2.0 - LO2.5 WITH LIFTABLE PLATFORM - OPTION .........................................

HYDRAULIC POWER PACK FOR MODELS LO2.0 - LO2.5 WITH FIXED PLATFORM ..........................................................................

FOR MODELS LO2.0 - LO2.5 WITH LIFTABLE PLATFORM 980-1500 MM AND MODELS LO2.0S LO1.0F WITH LIFTABLE PLATFORM 980 MM - OPTION .........................................................................

FOR MODELS LO2.0S - LO1.0F WITH FIXED PLATFORM ......................................................................

HYDRAULIC VALVE BLOCK - GMA/CHEP PALLET ONLY FOR MODELS LO2.0 - LO2.5 WITH FIXED/LIFTABLE PLATFORM - OPTION .............................

5-9 5-8 5-2 5-6 8-2 8-4 8-6 8-3 1-2

9-26 7-10 7-12 7-6 7-8 7-2 7-4 7-14 7-16 7-18 7-22 7-20 7-24

K KEY PAD WITH BDI OPTION ....................................................................................................................................................... 2-32 ii

See Service Manual for service procedures.

©2013 HYSTER COMPANY

09/2013

UNIT CODE E444 WORLD WIDE

TABLE OF CONTENTS (continued) DESCRIPTION

PAGE

KEY PAD WITH MDI OPTION ....................................................................................................................................................... 2-33 L LABELS ...........................................................................................................................................................

ONLY FOR MODELS LO2.0 - LO2.5 - LO2.0S - LO1.0F WITH FIXED PLATFORM .................................

LIMIT LIFTING FORKS ONLY FOR MODELS LO2.0 - LO2.5 ..........................................................................................................

LIMIT LIFTING FORKS-SPEED REDUC. LIFTING FORKS OVER 450 MM ONLY FOR MODELS LO2.0S - LO1.0F .....................................................................................................

LIMIT LIFTING PLATFORM ONLY FOR MODELS WITH LIFTABLE PLATFORM 1500 MM - OPTION ................................................

ONLY FOR MODELS WITH LIFTABLE PLATFORM 980 MM - OPTION ..................................................

LOAD BACKREST FOR MODELS LO2.0 - LO2.5 - OPTION ....................................................................................................

FOR MODELS LO2.0S - LO1.0F ................................................................................................................

LOAD IN ROLLER ONLY FOR MODELS WITH FORKS X=1356MM AND X=1650MM - OPTION ..........................................

LOAD WHEELS FOR MODEL LO1.0F ..................................................................................................................................

FOR MODEL LO2.0S ..................................................................................................................................

FOR MODEL LO5.0T (→ S/N E444T01608K) ...........................................................................................

FOR MODEL LO5.0T (S/N E444T01609K →) ...........................................................................................

1-34 7-25 2-22 2-24 2-28 2-26 5-17 5-18 5-16 6-8 6-6 6-10 6-12

M MDI OPTION ....................................................................................................................................................... 2-31 MULTIPURPOSE BAR OPTION ....................................................................................................................................................... 1-28 P PAPER CLIP ...................................................................................................................................................

PAPER HOLDER OPTION .......................................................................................................................................................

PLATFORM FOR MODEL LO5.0T ..................................................................................................................................

FOR MODELS LO2.0 - LO2.5 - LO2.0S - LO1.0F WITH FIXED PLATFORM ............................................

FOR MODELS WITH LIFTABLE PLATFORM 1500 MM - OPTION ...........................................................

FOR MODELS WITH LIFTABLE PLATFORM 980 MM - OPTION .............................................................

PLATFORM LIFT CYLINDER FOR MODELS WITH LIFTABLE PLATFORM 980-1500 MM - OPTION (→ S/N E444T01940L) .............

FOR MODELS WITH LIFTABLE PLATFORM 980-1500 MM - OPTION (S/N E444T01941L →) .............

PLATFORM WITH SCOOTER CONTROL LIFTABLE FOR MODELS WITH LIFTABLE PLATFORM - OPTION ...........................................................................

PLATFROM SUPPORT GUIDE ONLY FOR MODELS WITH LIFTABLE PLATFORM 980-1500 MM - OPTION .........................................

9-24 9-25 9-10 9-2 9-6 9-4 8-8 8-10 9-8 9-12

R RUBBER BUMPER OPTION ....................................................................................................................................................... 1-30 ©2013 HYSTER COMPANY

See Service Manual for service procedures.

iii

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TABLE OF CONTENTS (continued) DESCRIPTION

PAGE

S SCOOTER CONTROL ....................................................................................................................................

SIDE GATES ONLY FOR MODELS WITH LIFTABLE PLATFORM 1500 MM .................................................................

ONLY FOR MODELS WITH LIFTABLE PLATFORM 1500 MM .................................................................

SINGLE LOAD WHEELS ONLY FOR MODEL LO2.0 - OPTION ........................................................................................................

STEERING MOTOR ........................................................................................................................................

STEP SECOND LEVEL ONLY FOR MODELS LO2.0 - LO2.5 - LO2.0S - LO1.0F WITH FIXED PLATFORM - OPTION ................

ONLY FOR MODELS LO2.0 - LO2.5 - LO2.0S - LO1.0F WITH FIXED PLATFORM - OPTION ................

STORAGE BOX ONLY FOR MODELS LO2.0 - LO2.5 - OPTION .........................................................................................

T TANDEM LOAD WHEELS FOR MODELS LO2.0 - LO2.5 .....................................................................................................................

TIE RODS ONLY FOR MODEL LO2.0S .......................................................................................................................

ONLY FOR MODELS LO2.0 - LO2.5 ..........................................................................................................

TIE RODS - GMA/CHEP PALLET ONLY FOR MODELS LO2.0 - LO2.5 - OPTION .........................................................................................

TOW HOOK COUPLING PLATE ONLY FOR MODEL LO5.0T .......................................................................................................................

TOW HOOK WITH GM10 COUPLING ONLY FOR MODEL LO5.0T - OPTION ......................................................................................................

TOW HOOK WITH MULTI-HEIGHT INTERFACE ONLY FOR MODEL LO5.0T - OPTION ......................................................................................................

TRACTION MOTOR ........................................................................................................................................

TRAY SUPPORT ONLY FOR MODELS WITH FIXED PLATFORM - OPTION ......................................................................

4-2 9-14 9-16 6-4 3-6 9-18 9-20 9-29

6-2 5-14 5-10 5-12 1-31 1-32 1-33 3-4 9-28

U US BATTERY STOP OPTION ....................................................................................................................................................... 1-24 W WIRE HARNESS FIXED PLATFORM WITH BACKING ..........................................................................................................................................

WITHOUT BACKING ..................................................................................................................................

WIRE HARNESS LIFTABLE PLATFORM WITH BACKING ..........................................................................................................................................

WITHOUT BACKING ..................................................................................................................................

iv

See Service Manual for service procedures.

2-42 2-40 2-46 2-44

©2013 HYSTER COMPANY

UNIT CODE E444 WORLD WIDE

09/2013

ABBREVIATIONS QUICK REFERENCE SHEET Listed below are abbreviations used in parts manuals to denote the following expressions: spacer TERM

DEFINITION

TERM

DEFINITION

Amp

Amperes

FRE

Freezer Environment

AR

As Required

in.

inches

BDI

Battery Discharge Indicators

LPG

Liquefied Petroleum Gas

BWI

Brush Wear Indicator

MAP

Manifold Absolute Pressure

CE

Communicator End

mm

millimeters

CRE

Corrosive Environment

MSTS

Microprocessor Spark Timing System

D/B

Date Break

NPT

National Pipe Threads

dbA

Decibel "A" Scale

O/S

Oversize

DE

Drive End

PTO

Power Take Off

ECH

Empty Container Handler

RPM

Revolutions per Minute

ECH-3

Empty Container Handler - 3 High Stacking

S/N

Serial Number

TMM

Truck Management Module

ECH-4

Empty Container Handler - 4 High Stacking

UL Type D

Diesel-Powered Safety Rating

ECH-5

Empty Container Handler - 5 High Stacking

UL Type DS

Diesel-Powered Safety Rating

UL Type E

Battery-Powered Safety Rating

ECH-6

Empty Container Handler - 6 High Stacking

UL Type EE

Battery-Powered Safety Rating

UL Type ES

Battery-Powered Safety Rating

ECH-7

Empty Container Handler - 7 High Stacking

UL Type G

Gasoline-Powered Safety Rating

UL Type GS

Gasoline-Powered Safety Rating

ECM

Electronic Control Module

UL Type LP

Gas-Powered Safety Rating

ECN

Engineering Change Notice

UL Type LPS

LP Gas-Powered Safety Rating

EEPROM

Electrically Erasable Programmable Read Only Memory

U/S

Undersize

EPA

US Environmental Protection Agency

UL

Underwriters Laboratory

EPROM

Electrically Programmable Read Only Memory

V

Volts

©2013 HYSTER COMPANY

See Service Manual for service procedures.

v

UNIT CODE E444 WORLD WIDE

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HOW TO USE THE ILLUSTRATED PARTS MANUAL This parts manual describes and illustrates assemblies, subassemblies, and detail parts needed for service replacement.

vi

The different constructions are indicated by keys and footnotes. The callouts correspond to descriptions found on the next page.

See Service Manual for service procedures.

©2013 HYSTER COMPANY

09/2013

UNIT CODE E444 WORLD WIDE

HOW TO FIND THE DESIRED PART NUMBER

1.

2.

3.

4.

5.

WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN: Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.

Turn to the section you chose. Use the Section Table of Contents to determine the assembly which would normally contain the part required.

Then locate the part on the assembly breakdown page.

WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN: Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).

Locate the assembly the required part is used on and turn to the page indicated for that assembly.

Then locate the part on the assembly breakdown page.

WHEN THE PART NUMBER IS KNOWN: Use the Numerical Index (Page 11-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.

GENERAL:

6.

The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.

Parts Supersession Information. Part numbers that have this history will be displayed in the parts list in the order that they were superseded (from oldest to newest). The superseded part numbers will be shown with a line through them.

Five periods in the PART NO. column (. . . . .) indicate that the part is either Not Serviced Separately or there is a reference to another figure.

A figure reference is denoted by a pointing hand followed by a figure number in the DESCRIPTION column (FFigure 10)

7.

8.

Keys are used to show two or more similar assemblies, RH and LH assembly parts, etc.

Select the appropriate key, "A", "B", "C", "D", or "E" and the corresponding quantity column to find the required parts. Two periods in the QTY column (..) indicate that the part is not used for that assembly.

Indented descriptions under the DESCRIPTION column are used to indicate assemblies and

©2013 HYSTER COMPANY

subparts of assemblies. In the example on the previous page, BEARING CAP (Item 2) is a subpart of the major assembly CASE. 9. Quantities shown are for one assembly. The quantities of the subpart BEARING CAP are indicated as two and two. This means two per CASE assembly.

10. Serial number breaks identify the most current parts information and are shown as follows: → S/N D001H2628 Indicates last serial number affected.

S/N D001H2629 → Indicates the first serial number affected.

S/N D001H1553 ↔ S/N D001H3291 Indicates a range of serial numbers affected.

ECN numbers for pending serial numbers are shown to allow for the inclusion of the most current parts information and are identified as follows: → S/N Pending Per ECN 63243 Indicates a pending serial number for last unit affected.

S/N Pending Per ECN 63243 → Indicates a pending serial number for first unit affected.

Date breaks are used to indicate when a change occurred but a subsequent serial number break was not recorded. This is an arbitrary date usually based on the ECN release and are identified as follows: → D/B 3/00 Indicates that a change occurred sometime within that month for the item affected.

D/B 3/00 → Indicates that a change occurred sometime within that month for the item affected.

D/B 3/00 ↔ D/B 4/00 Indicates a range of production dates of the item affected.

Contact your local dealer for Hyster lift trucks for serial number information for items with a ECN or a date break.

ORDERING PARTS: When ordering replacement parts, give the unit serial number, part number, name of part and quantity required.

For any further information on parts, service, or ordering, consult your local dealer for Hyster lift trucks.

See Service Manual for service procedures.

vii

UNIT CODE E444 WORLD WIDE

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IDENTIFICATION OF TRUCK SERIAL NUMBERS

(1) and (2)

The first letter and three numbers indicate the truck unit code.

(3)

The second letter indicates the plant of manufacture.

(4)

The four or five digit number indicates the production sequence number of the truck.

(5)

The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.

The letters "I", "O", and "Q" will not be used.

For pending serial numbers contact your local dealer for Hyster lift trucks.

Parts referred to in this book as right or left hand parts are in accordance with the illustration above.

viii

See Service Manual for service procedures.

©2013 HYSTER COMPANY

09/2013

UNIT CODE E444 WORLD WIDE

PUBLICATIONS Every new lift truck is provided with an OPERATING MANUAL. This manual has information that the operator must know for inspection and operation of the lift truck.

SERVICE MAINTENANCE MANUALS, which provide service and overhaul procedures, and PARTS

MANUALS with complete replacement part identification, are available at a nominal fee from your Hyster dealer to assist users in effectively maintaining Hyster lift trucks in a safe, useful condition. See the list below for information on ordering specific publications for this model lift truck.

PUBLICATION

HYSTER PART NUMBER

Operating Manual (North America) ..................................................................................... Not Available Operating Manual (Europe) .......................................................................................................................

Service Manual (Complete) (North America) ...................................................................... Not Available Service Manual (Complete) (Europe) ......................................................................................... 4034597 Parts Manual..............................................................................................................................................

©2013 HYSTER COMPANY

See Service Manual for service procedures.

ix

UNIT CODE E444 WORLD WIDE

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NOTES

x

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE E444 WORLD WIDE

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1

FRAME

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UNIT CODE E444 WORLD WIDE

SECTION 1 FRAME DESCRIPTION

PAGE

BATTERY COMPARTMENT 465-620 AH LATERAL EXTRACTION - OPTION (→ S/N E444T01550K) ....................................................................

LATERAL EXTRACTION - OPTION (S/N E444T01551K →) ....................................................................

VERTICAL EXTRACTION (→ S/N E444T01550K) ....................................................................................

VERTICAL EXTRACTION (S/N E444T01551K →) ....................................................................................

BATTERY COMPARTMENT 500 AH LATERAL EXTRACTION - OPTION ...........................................................................................................

VERTICAL EXTRACTION ...........................................................................................................................

BULL BAR OPTION .......................................................................................................................................................

CASTER WHEEL ONLY FOR MODELS LO2.0 - LO2.5 - LO2.0S - LO1.0F ...........................................................................

FRONT COVER ..............................................................................................................................................

LABELS ...........................................................................................................................................................

MULTIPURPOSE BAR OPTION .......................................................................................................................................................

RUBBER BUMPER OPTION .......................................................................................................................................................

TOW HOOK COUPLING PLATE ONLY FOR MODEL LO5.0T .......................................................................................................................

TOW HOOK WITH GM10 COUPLING ONLY FOR MODEL LO5.0T - OPTION ......................................................................................................

TOW HOOK WITH MULTI-HEIGHT INTERFACE ONLY FOR MODEL LO5.0T - OPTION ......................................................................................................

US BATTERY STOP OPTION .......................................................................................................................................................

©2013 HYSTER COMPANY

See Service Manual for service procedures.

1-12 1-16 1-4 1-8 1-22 1-20 1-29 1-26 1-2 1-34 1-28 1-30 1-31 1-32 1-33 1-24

1-1

UNIT CODE E444 WORLD WIDE

09/2013

FRONT COVER (FIGURE 1-1)

1-2

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE E444 WORLD WIDE

09/2013

FRONT COVER ITEM 1 2 3 4

PART NO.

DESCRIPTION

4020007 1608782 1585574 4091119

Cover ..................................................................................................................

Screw ..................................................................................................................

Nut , Clip .............................................................................................................

Spacer ................................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 2 2 1

1-3

UNIT CODE E444 WORLD WIDE

09/2013

BATTERY COMPARTMENT 465-620 AH (FIGURE 1-2) VERTICAL EXTRACTION (→ S/N E444T01550K)

1-4

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE E444 WORLD WIDE

09/2013

BATTERY COMPARTMENT 465-620 AH VERTICAL EXTRACTION (→ S/N E444T01550K) KEY: A: Battery 465Ah B: Battery 620Ah ITEM 1 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 42

QTY A B

PART NO.

DESCRIPTION

1702219 4020145 4020170 2790866 292681 296013 1704136 1393738 4022802 1707078 296227 4038240 1512440 302399 302398 1700028 293742 320155 316833 4035067 4035069 346656 296154 1585574 296159 4622855 239503 4032031 4032035 296145 4032034 296170 4032033 329069 4032036 4032039 4032032 4032038 1704138 1687643 320156 1696158 296165 1693094 1693095

Handle ........................................................................................................

Cover ..........................................................................................................

Cover ..........................................................................................................

Plug ............................................................................................................

Lockwasher ................................................................................................

Capscrew ...................................................................................................

Damper ......................................................................................................

Capscrew ...................................................................................................

Plate ...........................................................................................................

Hinge ..........................................................................................................

Capscrew ...................................................................................................

Cover ..........................................................................................................

1 1 ..

2 2 2 2 .. ..

2 6 ..

1 ..

1 2 2 2 2 3 1 2 6 1

Nut ..............................................................................................................

Locknut .......................................................................................................

Clip .............................................................................................................

Screw .........................................................................................................

Washer .......................................................................................................

Nut ..............................................................................................................

Plate ...........................................................................................................

Tube ...........................................................................................................

Capscrew ...................................................................................................

Capscrew ...................................................................................................

Nut , Clip ....................................................................................................

Capscrew ...................................................................................................

Capscrew ...................................................................................................

Nut ..............................................................................................................

Support .......................................................................................................

Spring .........................................................................................................

Capscrew ...................................................................................................

Washer .......................................................................................................

Capscrew ...................................................................................................

Spacer ........................................................................................................

Nut ..............................................................................................................

Flange ........................................................................................................

Pin ..............................................................................................................

Plate ...........................................................................................................

Plate ...........................................................................................................

Lock ............................................................................................................

Capscrew ...................................................................................................

Washer .......................................................................................................

Pin ..............................................................................................................

Capscrew ...................................................................................................

Plate ...........................................................................................................

Plate ...........................................................................................................

2 1 1 1 1 1 2 1 1 1 5 2 1 1 1 1 2 1 1 1 5 1 1 1 1 1 2 2 1 2 1 ..

5 1 1 1 1 1 2 1 1 1 5 2 1 1 1 1 2 1 1 1 5 1 1 1 1 1 2 2 1 2 ..

1

©2013 HYSTER COMPANY

See Service Manual for service procedures.

1-5

UNIT CODE E444 WORLD WIDE

09/2013

BATTERY COMPARTMENT 465-620 AH VERTICAL EXTRACTION (→ S/N E444T01550K) KEY: A: Battery 465Ah B: Battery 620Ah ITEM 43 44 45 46 47 48

1-6

QTY A B

PART NO.

DESCRIPTION

296226 320157 302400 1704137 1560678 4032045

Capscrew ...................................................................................................

Washer .......................................................................................................

Nut ..............................................................................................................

Plate ...........................................................................................................

Nut ..............................................................................................................

Plate ...........................................................................................................

See Service Manual for service procedures.

1 5 1 1 1 1

1 5 1 1 1 1

©2013 HYSTER COMPANY

09/2013

UNIT CODE E444 WORLD WIDE

NOTES

©2013 HYSTER COMPANY

See Service Manual for service procedures.

1-7

UNIT CODE E444 WORLD WIDE

09/2013

BATTERY COMPARTMENT 465-620 AH (FIGURE 1-3) VERTICAL EXTRACTION (S/N E444T01551K →)

1-8

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE E444 WORLD WIDE

09/2013

BATTERY COMPARTMENT 465-620 AH VERTICAL EXTRACTION (S/N E444T01551K →) KEY: A: Battery 465Ah B: Battery 620Ah ITEM 1 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 17 18 19 20 21 22 23 24 25 26 26 27 28 29 29 30 31 32 32 33 34 35 36 37 38 39

PART NO. 1702219 4020145 4020170 2790866 1704136 292681 296013 4022802 4038240 2794280 1512440 302399 2783577 316833 320155 302400 4035067 302398 a 1704137 b 4070896 1700028 293742 1687643 320157 329069 1696158 1704138 320156 a 4048303 b 4080061 302440 4048322 a 4032032 b 4080060 4032035 1585574 1693094 1693095 296165 296226 296170 4048375 296159 4048381 239503

©2013 HYSTER COMPANY

QTY A B

DESCRIPTION Handle ........................................................................................................

Cover ..........................................................................................................

Cover ..........................................................................................................

Plug ............................................................................................................

Damper ......................................................................................................

Lockwasher ................................................................................................

Capscrew ...................................................................................................

Plate ...........................................................................................................

Cover ..........................................................................................................

Plate ...........................................................................................................

1 1 ..

1 2 2 2 1 ..

2

1 ..

1 1 2 2 2 1 1 2

Nut ..............................................................................................................

Clip .............................................................................................................

Nut ..............................................................................................................

Washer .......................................................................................................

Nut ..............................................................................................................

Plate ...........................................................................................................

Locknut .......................................................................................................

Plate ...........................................................................................................

Plate ...........................................................................................................

Clip .............................................................................................................

Screw .........................................................................................................

Capscrew ...................................................................................................

Washer .......................................................................................................

Nut ..............................................................................................................

Pin ..............................................................................................................

Lock ............................................................................................................

Washer .......................................................................................................

Screw .........................................................................................................

Screw .........................................................................................................

Roll Pin .......................................................................................................

Disk ............................................................................................................

Plate ...........................................................................................................

Plate ...........................................................................................................

Spring .........................................................................................................

Nut , Clip ....................................................................................................

Plate ...........................................................................................................

Plate ...........................................................................................................

Capscrew ...................................................................................................

Capscrew ...................................................................................................

Capscrew ...................................................................................................

Spacer ........................................................................................................

Capscrew ...................................................................................................

Support .......................................................................................................

Nut ..............................................................................................................

5 2 1 1 1 2 1 1 1 1 1 2 5 5 1 1 2 1 1 1 1 1 1 1 5 1 ..

2 1 1 1 2 1 1

5 2 1 1 1 2 1 1 1 1 1 2 5 5 1 1 2 1 1 1 1 1 1 1 5 ..

1 2 1 1 1 2 1 1

See Service Manual for service procedures.

1-9

UNIT CODE E444 WORLD WIDE

09/2013

BATTERY COMPARTMENT 465-620 AH VERTICAL EXTRACTION (S/N E444T01551K →) KEY: A: Battery 465Ah B: Battery 620Ah ITEM 40 41 42 43 44 44 45 46 47 48 48 49

PART NO. 4622855 296145 4032034 296154 a 4035069 b 4070897 346656 1707078 296227 1707081 4027838 1393738

QTY A B

DESCRIPTION Capscrew ...................................................................................................

Capscrew ...................................................................................................

Washer .......................................................................................................

Capscrew ...................................................................................................

Tube ...........................................................................................................

Tube ...........................................................................................................

Capscrew ...................................................................................................

Hinge ..........................................................................................................

Capscrew ...................................................................................................

Instrument Panel (With key) .......................................................................

Instrument Panel (Key pad - without key) ..................................................

Capscrew ...................................................................................................

1 2 1 1 1 1 1 2 6 1 1 3

1 2 1 1 1 1 1 2 6 1 1 3

FOOTNOTES: a

→ S/N E444T01882L

1-10

b

S/N E444T01883L →

See Service Manual for service procedures.

©2013 HYSTER COMPANY

09/2013

UNIT CODE E444 WORLD WIDE

NOTES

©2013 HYSTER COMPANY

See Service Manual for service procedures.

1-11

UNIT CODE E444 WORLD WIDE

09/2013

BATTERY COMPARTMENT 465-620 AH (FIGURE 1-4) LATERAL EXTRACTION — OPTION (→ S/N E444T01550K)

1-12

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE E444 WORLD WIDE

09/2013

BATTERY COMPARTMENT 465-620 AH LATERAL EXTRACTION – OPTION (→ S/N E444T01550K) KEY: A: One side lateral extraction, Battery 465Ah B: Both side lateral extraction, Battery 465Ah C: One side lateral extraction, Battery 620Ah D: Both side lateral extraction, Battery 620Ah ITEM 1 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

DESCRIPTION

1702219 4020145 4020170 2790866 292681 296013 1704136 1393738 4022802 1707078 296227 4038240 1512440 302399 302398 1700028 293742 320155 316833 4035067 4035069 346656 296154 1585574 296159 4622855 239503 4032031 4032035 296145 4032034 296170 4032033 329069 4032036 4032039 4032032 4032038 1704138 1687643 320156 1696158 296165

Handle ......................................................................................

Cover ........................................................................................

Cover ........................................................................................

Plug ...........................................................................................

Lockwasher ...............................................................................

Capscrew ..................................................................................

Damper .....................................................................................

Capscrew ..................................................................................

Plate ..........................................................................................

Hinge ........................................................................................

Capscrew ..................................................................................

Cover ........................................................................................

1 1 ..

2 2 2 2 .. ..

2 6 ..

1 1 ..

2 2 2 2 .. ..

2 6 ..

1 ..

1 2 2 2 2 3 1 2 6 1

1 ..

1 2 2 2 2 3 1 2 6 1

Nut ............................................................................................

Locknut .....................................................................................

Clip ............................................................................................

Screw ........................................................................................

Washer .....................................................................................

Nut ............................................................................................

Plate ..........................................................................................

Tube ..........................................................................................

Capscrew ..................................................................................

Capscrew ..................................................................................

Nut , Clip ...................................................................................

Capscrew ..................................................................................

Capscrew ..................................................................................

Nut ............................................................................................

Support .....................................................................................

Spring .......................................................................................

Capscrew ..................................................................................

Washer .....................................................................................

Capscrew ..................................................................................

Spacer ......................................................................................

Nut ............................................................................................

Flange .......................................................................................

Pin .............................................................................................

Plate ..........................................................................................

Plate ..........................................................................................

Lock ..........................................................................................

Capscrew ..................................................................................

Washer .....................................................................................

Pin .............................................................................................

Capscrew ..................................................................................

2 1 1 1 1 1 2 1 1 1 5 2 1 1 1 1 2 1 1 1 5 1 1 1 1 1 2 2 1 2

2 1 1 1 1 1 2 1 1 1 5 4 2 2 2 2 4 2 2 2 6 2 2 2 2 1 2 2 1 ..

5 1 1 1 1 1 2 1 1 1 5 2 1 1 1 1 2 1 1 1 5 1 1 1 1 1 2 2 1 2

5 1 1 1 1 1 2 1 1 1 5 4 2 2 2 2 4 2 2 2 6 2 2 2 2 1 2 2 1 ..

©2013 HYSTER COMPANY

A

QTY B C

PART NO.

See Service Manual for service procedures.

D

1-13

UNIT CODE E444 WORLD WIDE

09/2013

BATTERY COMPARTMENT 465-620 AH LATERAL EXTRACTION – OPTION (→ S/N E444T01550K) KEY: A: One side lateral extraction, Battery 465Ah B: Both side lateral extraction, Battery 465Ah C: One side lateral extraction, Battery 620Ah D: Both side lateral extraction, Battery 620Ah ITEM 42 42 43 44 45 46 47 48 49

1-14

PART NO.

DESCRIPTION

A

1693094 1693095 296226 320157 302400 1704137 1560678 4032045 4055221

Plate ..........................................................................................

Plate ..........................................................................................

Capscrew ..................................................................................

Washer .....................................................................................

Nut ............................................................................................

Plate ..........................................................................................

Nut ............................................................................................

Plate ..........................................................................................

Roller ........................................................................................

See Service Manual for service procedures.

1 ..

1 5 1 1 1 1 4

QTY B C .. .. ..

4 1 1 2 2 4

..

1 1 5 1 1 1 1 8

D .. .. ..

4 1 1 2 2 8

©2013 HYSTER COMPANY

09/2013

UNIT CODE E444 WORLD WIDE

NOTES

©2013 HYSTER COMPANY

See Service Manual for service procedures.

1-15

UNIT CODE E444 WORLD WIDE

09/2013

BATTERY COMPARTMENT 465-620 AH (FIGURE 1-5) LATERAL EXTRACTION — OPTION (S/N E444T01551K →)

1-16

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE E444 WORLD WIDE

09/2013

BATTERY COMPARTMENT 465-620 AH LATERAL EXTRACTION – OPTION (S/N E444T01551K →) KEY: A: One side lateral extraction, Battery 465Ah B: Both side lateral extraction, Battery 465Ah C: One side lateral extraction, Battery 620Ah D: Both side lateral extraction, Battery 620Ah ITEM 1 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 17 18 19 20 21 22 23 24 25 26 26 27 28 29 29 30 31 32 32 33 34 35 36 37

PART NO. 1702219 4020145 4020170 2790866 1704136 292681 296013 4022802 4038240 2794280 1512440 302399 2783577 316833 320155 302400 4035067 302398 a 1704137 b 4070896 1700028 293742 1687643 320157 329069 1696158 1704138 320156 a 4048303 b 4080061 302440 4048322 a 4032032 b 4080060 4032035 1585574 1693094 1693095 296165 296226 296170 4048375 296159

©2013 HYSTER COMPANY

DESCRIPTION

A

QTY B C

D

Handle ......................................................................................

Cover ........................................................................................

Cover ........................................................................................

Plug ...........................................................................................

Damper .....................................................................................

Lockwasher ...............................................................................

Capscrew ..................................................................................

Plate ..........................................................................................

Cover ........................................................................................

Plate ..........................................................................................

1 1 ..

1 2 2 2 1 ..

2

1 1 ..

1 2 2 2 1 ..

2

1 ..

1 1 2 2 2 1 1 2

1 ..

1 1 2 2 2 1 1 2

Nut ............................................................................................

Clip ............................................................................................

Nut ............................................................................................

Washer .....................................................................................

Nut ............................................................................................

Plate ..........................................................................................

Locknut .....................................................................................

Plate ..........................................................................................

Plate ..........................................................................................

Clip ............................................................................................

Screw ........................................................................................

Capscrew ..................................................................................

Washer .....................................................................................

Nut ............................................................................................

Pin .............................................................................................

Lock ..........................................................................................

Washer .....................................................................................

Screw ........................................................................................

Screw ........................................................................................

Roll Pin .....................................................................................

Disk ...........................................................................................

Plate ..........................................................................................

Plate ..........................................................................................

Spring .......................................................................................

Nut , Clip ...................................................................................

Plate ..........................................................................................

Plate ..........................................................................................

Capscrew ..................................................................................

Capscrew ..................................................................................

Capscrew ..................................................................................

Spacer ......................................................................................

Capscrew ..................................................................................

5 2 1 1 1 2 1 1 1 1 1 2 5 5 1 1 2 1 1 1 1 1 1 1 5 1 ..

2 1 1 1 2

5 2 1 1 1 2 1 1 1 1 1 2 4 6 1 1 2 2 2 2 2 2 2 2 4 .. .. .. ..

2 2 4

5 2 1 1 1 2 1 1 1 1 1 2 5 5 1 1 2 1 1 1 1 1 1 1 5 ..

1 2 1 1 1 2

5 2 1 1 1 2 1 1 1 1 1 2 4 6 1 1 2 2 2 2 2 2 2 2 4 .. .. .. ..

2 2 4

See Service Manual for service procedures.

1-17

UNIT CODE E444 WORLD WIDE

09/2013

BATTERY COMPARTMENT 465-620 AH LATERAL EXTRACTION – OPTION (S/N E444T01551K →) KEY: A: One side lateral extraction, Battery 465Ah B: Both side lateral extraction, Battery 465Ah C: One side lateral extraction, Battery 620Ah D: Both side lateral extraction, Battery 620Ah ITEM 38 39 40 41 42 43 44 44 45 46 47 48 48 49 50

PART NO. 4048381 239503 4622855 296145 4032034 296154 a 4035069 b 4070897 346656 1707078 296227 1707081 4027838 1393738 4055221

DESCRIPTION

A

Support .....................................................................................

Nut ............................................................................................

Capscrew ..................................................................................

Capscrew ..................................................................................

Washer .....................................................................................

Capscrew ..................................................................................

Tube ..........................................................................................

Tube ..........................................................................................

Capscrew ..................................................................................

Hinge ........................................................................................

Capscrew ..................................................................................

Instrument Panel (With key) .....................................................

Instrument Panel (Key pad - without key) .................................

Capscrew ..................................................................................

Roller ........................................................................................

1 1 1 2 1 1 1 1 1 2 6 1 1 3 4

QTY B C 2 2 2 4 2 1 1 1 1 2 6 1 1 3 4

1 1 1 2 1 1 1 1 1 2 6 1 1 3 8

D 2 2 2 4 2 1 1 1 1 2 6 1 1 3 8

FOOTNOTES: a

→ S/N E444T01882L

1-18

b

S/N E444T01883L →

See Service Manual for service procedures.

©2013 HYSTER COMPANY

09/2013

UNIT CODE E444 WORLD WIDE

NOTES

©2013 HYSTER COMPANY

See Service Manual for service procedures.

1-19

UNIT CODE E444 WORLD WIDE

09/2013

BATTERY COMPARTMENT 500 AH (FIGURE 1-6) VERTICAL EXTRACTION

1-20

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE E444 WORLD WIDE

09/2013

BATTERY COMPARTMENT 500 AH VERTICAL EXTRACTION ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

PART NO. 4075533 287817 320156 292502 302400 4032035 4080061 4075528 302440 4048322 292510 320157 4048375 4032034 296145 296166 4075538 296226 1585574 136681 4075536 296227 a. . . . .

DESCRIPTION

QTY

Support ...............................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

Nut ......................................................................................................................

Spring .................................................................................................................

Screw ..................................................................................................................

Plate ....................................................................................................................

Roll Pin ...............................................................................................................

Disk .....................................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Spacer ................................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

Capscrew ............................................................................................................

Block ...................................................................................................................

Capscrew ............................................................................................................

Nut , Clip .............................................................................................................

Capscrew ............................................................................................................

Cover ..................................................................................................................

Capscrew ............................................................................................................

Battery cover .......................................................................................................

1 4 4 1 5 1 1 1 1 1 1 9 1 1 2 2 1 1 3 2 1 4 1

FOOTNOTES: a

For the battery cover assembly and its parts, please refer to the battery cover 620Ah

©2013 HYSTER COMPANY

See Service Manual for service procedures.

1-21

UNIT CODE E444 WORLD WIDE

09/2013

BATTERY COMPARTMENT 500 AH (FIGURE 1-7) LATERAL EXTRACTION — OPTION

1-22

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE E444 WORLD WIDE

09/2013

BATTERY COMPARTMENT 500 AH LATERAL EXTRACTION – OPTION KEY: A: One side lateral extraction B: Both side lateral extraction ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

PART NO. 4075533 287817 320156 292502 302400 4032035 4080061 4075528 302440 4048322 292510 320157 4048375 4032034 296145 296166 4075538 296226 1585574 136681 4075536 296227 4008889 a. . . . .

QTY A B

DESCRIPTION Support .......................................................................................................

Capscrew ...................................................................................................

Washer .......................................................................................................

Capscrew ...................................................................................................

Nut ..............................................................................................................

Spring .........................................................................................................

Screw .........................................................................................................

Plate ...........................................................................................................

Roll Pin .......................................................................................................

Disk ............................................................................................................

Capscrew ...................................................................................................

Washer .......................................................................................................

Spacer ........................................................................................................

Washer .......................................................................................................

Capscrew ...................................................................................................

Capscrew ...................................................................................................

Block ..........................................................................................................

Capscrew ...................................................................................................

Nut , Clip ....................................................................................................

Capscrew ...................................................................................................

Cover ..........................................................................................................

Capscrew ...................................................................................................

Roller ..........................................................................................................

Battery cover ..............................................................................................

1 4 4 1 5 1 1 1 1 1 1 9 1 1 2 2 1 1 3 2 1 4 8 1

1 4 4 2 6 2 2 2 2 2 2 10 2 2 4 .. .. ..

2 2 1 4 8 1

FOOTNOTES: a

For the battery cover assembly and its parts, please refer to the battery cover 620Ah

©2013 HYSTER COMPANY

See Service Manual for service procedures.

1-23

UNIT CODE E444 WORLD WIDE

09/2013

US BATTERY STOP (FIGURE 1-8) OPTION

1-24

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE E444 WORLD WIDE

09/2013

US BATTERY STOP OPTION KEY: A: One side lateral extraction B: Both side lateral extraction ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

QTY A B

PART NO.

DESCRIPTION

296166 1693095 1585574 320157 296226 4008889 296009 2781613 4630037 296225 4082272 4082109 4082101 4629734 132131 1463912 2794114 320154 815801 296010 4082106 296203 4095062 2780616 4082104

Capscrew ...................................................................................................

Plate ...........................................................................................................

Nut , Clip ....................................................................................................

Washer .......................................................................................................

Capscrew ...................................................................................................

Roller ..........................................................................................................

Capscrew ...................................................................................................

Strap Clamp ...............................................................................................

Wire Harness .............................................................................................

Screw .........................................................................................................

Plate ...........................................................................................................

Spacer ........................................................................................................

Plate ...........................................................................................................

Sensor ........................................................................................................

Clamp .........................................................................................................

Nut ..............................................................................................................

Support .......................................................................................................

Washer .......................................................................................................

Capscrew ...................................................................................................

Capscrew ...................................................................................................

Spacer ........................................................................................................

Capscrew ...................................................................................................

Plate ...........................................................................................................

Cushion ......................................................................................................

Block ..........................................................................................................

©2013 HYSTER COMPANY

See Service Manual for service procedures.

2 1 1 4 3 8 2 3 1 1 1 1 1 1 1 2 1 4 2 2 2 1 1 2 1

.. .. ..

5 2 8 3 3 1 1 1 1 1 2 2 4 2 8 4 2 2 2 2 4 2

1-25

UNIT CODE E444 WORLD WIDE

09/2013

CASTER WHEEL (FIGURE 1-9) ONLY FOR MODELS LO2.0 - LO2.5 - LO2.0S - LO1.0F

1-26

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE E444 WORLD WIDE

09/2013

CASTER WHEEL ONLY FOR MODELS LO2.0 - LO2.5 - LO2.0S - LO1.0F ITEM 1 2 3 4 5 6 7 8 9 10 11 12

PART NO.

DESCRIPTION

1584709 4003125 4003124 4039361 1600333 1644896 1644894 1655790 1644573 128469 1644892 1644893

Capscrew ............................................................................................................

Spacer ................................................................................................................

Caster Wheel ......................................................................................................

Support ...........................................................................................................

Nut ..................................................................................................................

Spacer ............................................................................................................

Bushing ..........................................................................................................

Axle Shaft .......................................................................................................

Wheel Assembly .............................................................................................

Ball Bearing ................................................................................................

Spacer ........................................................................................................

Wheel .........................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

4 2 1 1 1 2 1 1 1 4 1 1

1-27

UNIT CODE E444 WORLD WIDE

09/2013

MULTIPURPOSE BAR (FIGURE 1-10) OPTION

ITEM 1 2 3

1-28

PART NO.

DESCRIPTION

QTY

4042849 296227 302400

Support ...............................................................................................................

Capscrew ............................................................................................................

Nut ......................................................................................................................

See Service Manual for service procedures.

1 4 4

©2013 HYSTER COMPANY

UNIT CODE E444 WORLD WIDE

09/2013

BULL BAR (FIGURE 1-11) OPTION

ITEM 1 2 3 4 5 6 7

PART NO.

DESCRIPTION

1584709 136692 1512440 302399 293798 320156 2780617 4055807

Capscrew ............................................................................................................

Nut ......................................................................................................................

6 6

Nut ......................................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Bumper ...............................................................................................................

Bumper ...............................................................................................................

8 8 16 2 1

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1-29

UNIT CODE E444 WORLD WIDE

09/2013

RUBBER BUMPER (FIGURE 1-12) OPTION

ITEM 1 2 3

1-30

PART NO.

DESCRIPTION

QTY

1694560 296184 320161

Bumper ...............................................................................................................

Screw ..................................................................................................................

Washer ...............................................................................................................

See Service Manual for service procedures.

1 2 2

©2013 HYSTER COMPANY

UNIT CODE E444 WORLD WIDE

09/2013

TOW HOOK COUPLING PLATE (FIGURE 1-13) ONLY FOR MODEL LO5.0T

ITEM 1 1 2

PART NO.

DESCRIPTION

4004482 4041163 292550

Plate (200x270x25mm) .......................................................................................

Plate (220x270x25mm) .......................................................................................

Capscrew ............................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 4

1-31

UNIT CODE E444 WORLD WIDE

09/2013

TOW HOOK WITH GM10 COUPLING (FIGURE 1-14) ONLY FOR MODEL LO5.0T — OPTION

ITEM 1 2 3

1-32

PART NO.

DESCRIPTION

QTY

4004190 292545 320163

Hook ...................................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

See Service Manual for service procedures.

1 4 4

©2013 HYSTER COMPANY

UNIT CODE E444 WORLD WIDE

09/2013

TOW HOOK WITH MULTI-HEIGHT INTERFACE (FIGURE 1-15) ONLY FOR MODEL LO5.0T — OPTION

ITEM 1 2 3 4 5 6

PART NO.

DESCRIPTION

4018124 320177 39152 4048814 292528 4018121 320161

Pin .......................................................................................................................

Washer ...............................................................................................................

O-Ring ................................................................................................................

1 1 1

Capscrew ............................................................................................................

Hook ...................................................................................................................

Washer ...............................................................................................................

4 1 4

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1-33

UNIT CODE E444 WORLD WIDE

09/2013

LABELS (FIGURE 1-16)

1-34

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE E444 WORLD WIDE

09/2013

LABELS KEY: A: LO2.0 - LO2.5 with fixed platform B: LO2.0 - LO2.5 with liftable platform C: LO5.0T D: LO2.0S - LO1.0F with fixed platform E: LO2.0S - LO1.0F with liftable platform ITEM 1 2 3 4 5 6

PART NO. 1606674 1328205 2079816 2793761 a 2770775 2792746

DESCRIPTION Label (Warranty) (FFigure 1-17).....................................

Label (Replace Operator Manual) (FFigure 1-17)...........

Safety Label .....................................................................

Label (No Step/No Ride/Pinch Point) ...............................

Label (Snowflake) ............................................................

Label (Lifting Hook) ..........................................................

A

B

1 1 2 ..

2 4

1 1 ..

2 2 4

QTY C 1 1 1 ..

2 4

D

E

1 1 1 2 2 4

1 1 1 2 2 4

FOOTNOTES: a

Cold Store (OPTION)

©2013 HYSTER COMPANY

See Service Manual for service procedures.

1-35

UNIT CODE E444 WORLD WIDE

09/2013

LABELS (FIGURE 1-17)

ITEM 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1-36

PART NO.

DESCRIPTION

QTY

1619955 1619897 1606675 1606676 1606677 1606678 1606679 1606682 1606683 1606684 1606686 1606687 1606688 1606689 1606690 1606691 1606692 1606693 1606694 1606696 1606697 1606698 1328205 1328206

Label (Warranty) Brazilian ..................................................................................

Label (Warranty) Bulgarian .................................................................................

Label (Warranty) Czech ......................................................................................

Label (Warranty) Danish .....................................................................................

Label (Warranty) Dutch .......................................................................................

Label (Warranty) Estonian ..................................................................................

Label (Warranty) Finnish ....................................................................................

Label (Warranty) Greek ......................................................................................

Label (Warranty) Hungarian ...............................................................................

Label (Warranty) Icelandic ..................................................................................

Label (Warranty) Latvian ....................................................................................

Label (Warranty) Lithuanian ...............................................................................

Label (Warranty) Norwegian ...............................................................................

Label (Warranty) Polish ......................................................................................

Label (Warranty) Portuguese ..............................................................................

Label (Warranty) Romanian ................................................................................

Label (Warranty) Russian ...................................................................................

Label (Warranty) Slovakian ................................................................................

Label (Warranty) Slovenian ................................................................................

Label (Warranty) Swedish ..................................................................................

Label (Warranty) Turkish ....................................................................................

Label (Warranty) Croatian ..................................................................................

Label (Replace Operator Manual) Brazilian - English - Spanish ........................

Label Finnish - Norwegian - Swedish .................................................................

See Service Manual for service procedures.

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

©2013 HYSTER COMPANY

UNIT CODE E444 WORLD WIDE

09/2013

ITEM 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

PART NO.

DESCRIPTION

1328207 1328208 1328209 2062290 1498891 1498892 1502773 1502774 1528724 1539831 1545047 1545048 1545049 1545050 1545051 1565539 2085431

Label Danish - German - Dutch ..........................................................................

Label Arabic - French .........................................................................................

Label French - Spanish - Italian ..........................................................................

Label Greek - Portuguese - Icelandic .................................................................

Label Czech ........................................................................................................

Label Polish ........................................................................................................

Label Hungarian .................................................................................................

Label Russian .....................................................................................................

Label Slovakian ..................................................................................................

Label Romanian ..................................................................................................

Label Latvian ......................................................................................................

Label Estonian ....................................................................................................

Label Lithuanian .................................................................................................

Label Slovenian ..................................................................................................

Label Turkish ......................................................................................................

Label Croatian ....................................................................................................

Label Bulgarian ...................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

1-37

UNIT CODE E444 WORLD WIDE

09/2013

NOTES

1-38

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE E444 WORLD WIDE

09/2013

2

ELECTRICAL SYSTEM

09/2013

UNIT CODE E444 WORLD WIDE

SECTION 2 ELECTRICAL SYSTEM DESCRIPTION

PAGE

BACKING FOR MODEL LO5.0T - OPTION .................................................................................................................

FOR MODELS LO2.0 - LO2.5 - OPTION ....................................................................................................

FOR MODELS LO2.0S - LO1.0F - OPTION ...............................................................................................

FOR MODELS WITH FIXED PLATFORM, LIFTABLE PLATFORM 980-1500 MM WITH LIFT. SCOOTER CONT. .........................................................................................................................................................

FOR MODELS WITH LIFTABLE PLATFORM 980 MM WITH FIXED SCOOTER CONTROL ...................

BACK-UP ALARM OPTION .......................................................................................................................................................

BDI ...................................................................................................................................................................

CONNECTORS CONTACTS TOOLS .............................................................................................................

CONTROL PANEL → PENDING PER ECN 125731 ................................................................................................................

FOR MODELS LO2.0 - LO2.5 WITH FIX. PLATF. - LO5.0T (PENDING PER ECN 125731 →) ...............

FOR MODELS LO2.0 - LO2.5 WITH LIFT. PLATF. - LO2.0S - LO1.0F (PENDING PER ECN 125731 →) ....................................................................................................................................................................

CONTROL PANEL - GMA/CHEP PALLET ONLY FOR MODELS LO2.0 - LO2.5 WITH FIXED/LIFTABLE PLATFORM - OPTION .............................

CONTROL PANEL - GMA/US PLUG ONLY FOR MODELS LO2.0 - LO2.5 WITH FIXED/LIFTABLE PLATFORM - OPTION .............................

COOLING FANS OPTION .......................................................................................................................................................

DC/DC CONVERTER OPTION .......................................................................................................................................................

KEY PAD WITH BDI OPTION .......................................................................................................................................................

KEY PAD WITH MDI OPTION .......................................................................................................................................................

LIMIT LIFTING FORKS ONLY FOR MODELS LO2.0 - LO2.5 ..........................................................................................................

LIMIT LIFTING FORKS-SPEED REDUC. LIFTING FORKS OVER 450 MM ONLY FOR MODELS LO2.0S - LO1.0F .....................................................................................................

LIMIT LIFTING PLATFORM ONLY FOR MODELS WITH LIFTABLE PLATFORM 1500 MM - OPTION ................................................

ONLY FOR MODELS WITH LIFTABLE PLATFORM 980 MM - OPTION ..................................................

MDI OPTION .......................................................................................................................................................

WIRE HARNESS FIXED PLATFORM WITH BACKING ..........................................................................................................................................

WITHOUT BACKING ..................................................................................................................................

WIRE HARNESS LIFTABLE PLATFORM WITH BACKING ..........................................................................................................................................

WITHOUT BACKING ..................................................................................................................................

©2013 HYSTER COMPANY

See Service Manual for service procedures.

2-37 2-36 2-38 2-34 2-35 2-48 2-30 2-52 2-2 2-6 2-10 2-14 2-18 2-50 2-49 2-32 2-33 2-22 2-24 2-28 2-26 2-31 2-42 2-40 2-46 2-44

2-1

UNIT CODE E444 WORLD WIDE

09/2013

CONTROL PANEL (FIGURE 2-1) (→ PENDING PER ECN 125731)

2-2

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE E444 WORLD WIDE

09/2013

CONTROL PANEL (→ PENDING PER ECN 125731) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 21 21 22 23 23 24 25 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44

PART NO. 4023525 4006377 4020589 296159 320156 4609764 302400 2794280 296166 1588252 4612907 4611399 320155 293741 1692941 296152 4021969 4021964 4041896 4021965 1590162 1378661 370646 4613090 e 176640 f 132861 4018323 e 4608264 f 4619044 296010 320157 239503 293797 4601496 1700029 293796 1512440 302399 1692973 18835 296151 1500912 1700028 296000 2782030 1494412 4619043 4629429 293795 293762

©2013 HYSTER COMPANY

DESCRIPTION

QTY

Switch .................................................................................................................

Support ...............................................................................................................

Plate ....................................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Cable ..................................................................................................................

Nut ......................................................................................................................

Plate ....................................................................................................................

Capscrew ............................................................................................................

Support ...............................................................................................................

Label ...................................................................................................................

Contactor ............................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

Relay ...................................................................................................................

Capscrew ............................................................................................................

Fuse ....................................................................................................................

Fuse Holder ........................................................................................................

Terminal ..............................................................................................................

Cover ..................................................................................................................

Fuse Holder ........................................................................................................

Fuse (1 Amp) ......................................................................................................

Fuse (5 Amp) ......................................................................................................

Plate ....................................................................................................................

Bolt ......................................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Motor Controller ..................................................................................................

Motor Controller ..................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Nut ......................................................................................................................

Capscrew ............................................................................................................

Cable Guide ........................................................................................................

Clip ......................................................................................................................

Capscrew ............................................................................................................

1 1 1 2 14 1 1 3 1 2 1 1 7 4 1 4 1 1 2 1 4 2 2 1 1 1 6 1 1 1 1 1 4 5 2 2

Nut ......................................................................................................................

Horn ....................................................................................................................

Cotter Pin ............................................................................................................

Capscrew ............................................................................................................

Clip ......................................................................................................................

Clip ......................................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Clamp .................................................................................................................

3 1 3 6 8 2 2 2 4

Power Steering Controller ...................................................................................

Capscrew ............................................................................................................

Capscrew ............................................................................................................

1 1 1

See Service Manual for service procedures.

2-3

UNIT CODE E444 WORLD WIDE

09/2013

CONTROL PANEL (→ PENDING PER ECN 125731) ITEM 45 46 47 47 48 49 50 51 52 53 54 55 56 57 58 59 60

PART NO. 296153 302398 a 4608262 4618900 b 4604508 4618899 d 4604509 c 4608263 1532286 2784614 2792057 2790643 2784629 2784630 296216 166112 136687 293742 4012902

DESCRIPTION

QTY

Capscrew ............................................................................................................

Locknut ...............................................................................................................

2 2

Wire Harness ......................................................................................................

1

Wire Harness ......................................................................................................

Cable Assy ..........................................................................................................

Cable Assy ..........................................................................................................

Battery Connector Housing ............................................................................

Battery Connector And Cable .............................................................................

Battery Connector ..........................................................................................

Battery Connector (Handle) ............................................................................

Power Cable (-) ..............................................................................................

Power Cable (+) .............................................................................................

Capscrew ............................................................................................................

Clamp .................................................................................................................

Nut ......................................................................................................................

Screw ..................................................................................................................

Support Plate ......................................................................................................

1 1 1 1 1 1 1 1 1 1 1 1 2 1

FOOTNOTES: a b c

2-4

Fixed platform Liftable platform LO2.0 - LO2.5 with fixed platform and liftable platform 980mm - LO5.0T

d e f

LO2.0 - LO2.5 with liftable platform 1500mm LO2.0S - LO1.0F → S/N E444T01707K S/N E444T01708K →

See Service Manual for service procedures.

©2013 HYSTER COMPANY

09/2013

UNIT CODE E444 WORLD WIDE

NOTES

©2013 HYSTER COMPANY

See Service Manual for service procedures.

2-5

UNIT CODE E444 WORLD WIDE

09/2013

CONTROL PANEL (FIGURE 2-2) FOR MODELS LO2.0 - LO2.5 WITH FIX. PLATF. - LO5.0T (PENDING PER ECN 125731 →)

2-6

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE E444 WORLD WIDE

09/2013

CONTROL PANEL FOR MODELS LO2.0 - LO2.5 WITH FIX. PLATF. - LO5.0T (PENDING PER ECN 125731 →) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47

PART NO.

DESCRIPTION

4023525 4006377 296159 320156 4020589 293795 1494412 1692973 1512440 302399 4048901 1500912 296151 1700029 293741 1700028 320155 18835 296010 2794280 296217 136687 166112 2782030 293796 4619043 4629429 293797 296000 4629640 4631923 132861 4018323 4613090 293742 1692941 4611399 239503 320157 292681 4021965 4021969 4041896 4021964 4612907 1588252 296152 1590162 296166 302400

Switch .................................................................................................................

Support ...............................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Plate ....................................................................................................................

Capscrew ............................................................................................................

Clamp .................................................................................................................

Horn ....................................................................................................................

1 1 2 13 1 1 4 1

Nut ......................................................................................................................

Cable Guide ........................................................................................................

Clip ......................................................................................................................

Capscrew ............................................................................................................

Clip ......................................................................................................................

Capscrew ............................................................................................................

Clip ......................................................................................................................

Washer ...............................................................................................................

Cotter Pin ............................................................................................................

Capscrew ............................................................................................................

Plate ....................................................................................................................

Capscrew ............................................................................................................

Nut ......................................................................................................................

Clamp .................................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

3 5 8 6 2 4 2 7 3 1 3 1 2 1 3 2

Power Steering Controller ...................................................................................

Capscrew ............................................................................................................

Capscrew ............................................................................................................

1 4 2

Motor Controller ..................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Plate ....................................................................................................................

Screw ..................................................................................................................

Relay ...................................................................................................................

Contactor ............................................................................................................

Nut ..................................................................................................................

Washer ...........................................................................................................

Lockwasher ....................................................................................................

Cover ..................................................................................................................

Fuse ....................................................................................................................

Terminal ..............................................................................................................

Fuse Holder ........................................................................................................

Label ...................................................................................................................

Support ...............................................................................................................

Capscrew ............................................................................................................

Fuse Holder ........................................................................................................

Capscrew ............................................................................................................

Nut ......................................................................................................................

1 1 6 1 2 1 1 5 3 4 1 1 2 1 1 2 4 4 1 1

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

2-7

UNIT CODE E444 WORLD WIDE

09/2013

CONTROL PANEL FOR MODELS LO2.0 - LO2.5 WITH FIX. PLATF. - LO5.0T (PENDING PER ECN 125731 →) ITEM 48 49 50 51 52 53 54 55 56 57 58 59 60

2-8

PART NO.

DESCRIPTION

QTY

4609764 293762 302398 296153 4012902 4608263 1532286 2784614 2792057 2790643 2784629 2784630 4629796

Cable ..................................................................................................................

Capscrew ............................................................................................................

Locknut ...............................................................................................................

Capscrew ............................................................................................................

Support Plate ......................................................................................................

Cable Assy ..........................................................................................................

Battery Connector Housing ............................................................................

Battery Connector And Cable .............................................................................

Battery Connector ..........................................................................................

Battery Connector (Handle) ............................................................................

Power Cable ...................................................................................................

Power Cable ...................................................................................................

Wire Harness ......................................................................................................

See Service Manual for service procedures.

1 1 2 2 1 1 1 1 1 1 1 1 1

©2013 HYSTER COMPANY

09/2013

UNIT CODE E444 WORLD WIDE

NOTES

©2013 HYSTER COMPANY

See Service Manual for service procedures.

2-9

UNIT CODE E444 WORLD WIDE

09/2013

CONTROL PANEL (FIGURE 2-3) FOR MODELS LO2.0 - LO2.5 WITH LIFT. PLATF. - LO2.0S - LO1.0F (PENDING PER ECN 125731 →)

2-10

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE E444 WORLD WIDE

09/2013

CONTROL PANEL FOR MODELS LO2.0 - LO2.5 WITH LIFT. PLATF. - LO2.0S - LO1.0F (PENDING PER ECN 125731 →) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47

PART NO.

DESCRIPTION

4023525 4006377 296159 320156 4020589 293795 1494412 1692973 1512440 302399 4048901 1500912 296151 1700029 293741 1700028 320155 18835 296010 2794280 296217 136687 166112 2782030 293796 4619043 4629429 293797 296000 4629640 4631923 132861 4018323 4613090 293742 1692941 4611399 239503 320157 292681 4021965 4021969 4041896 4021964 4612907 1588252 296152 1590162 296166 302400

Switch .................................................................................................................

Support ...............................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Plate ....................................................................................................................

Capscrew ............................................................................................................

Clamp .................................................................................................................

Horn ....................................................................................................................

1 1 2 13 1 1 4 1

Nut ......................................................................................................................

Cable Guide ........................................................................................................

Clip ......................................................................................................................

Capscrew ............................................................................................................

Clip ......................................................................................................................

Capscrew ............................................................................................................

Clip ......................................................................................................................

Washer ...............................................................................................................

Cotter Pin ............................................................................................................

Capscrew ............................................................................................................

Plate ....................................................................................................................

Capscrew ............................................................................................................

Nut ......................................................................................................................

Clamp .................................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

3 5 8 6 2 4 2 7 3 1 3 1 2 1 3 2

Power Steering Controller ...................................................................................

Capscrew ............................................................................................................

Capscrew ............................................................................................................

1 4 2

Motor Controller ..................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Plate ....................................................................................................................

Screw ..................................................................................................................

Relay ...................................................................................................................

Contactor ............................................................................................................

Nut ..................................................................................................................

Washer ...........................................................................................................

Lockwasher ....................................................................................................

Cover ..................................................................................................................

Fuse ....................................................................................................................

Terminal ..............................................................................................................

Fuse Holder ........................................................................................................

Label ...................................................................................................................

Support ...............................................................................................................

Capscrew ............................................................................................................

Fuse Holder ........................................................................................................

Capscrew ............................................................................................................

Nut ......................................................................................................................

1 1 6 1 2 1 1 5 3 4 1 1 2 1 1 2 4 4 1 1

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

2-11

UNIT CODE E444 WORLD WIDE

09/2013

CONTROL PANEL FOR MODELS LO2.0 - LO2.5 WITH LIFT. PLATF. - LO2.0S - LO1.0F (PENDING PER ECN 125731 →) ITEM 48 49 50 51 52 53 54 55 56 57 58 59 60 61

2-12

PART NO.

DESCRIPTION

QTY

4609764 293762 302398 296153 4012902 4604509 1532286 2784614 2792057 2790643 2784629 2784630 4629796 4629797

Cable ..................................................................................................................

Capscrew ............................................................................................................

Locknut ...............................................................................................................

Capscrew ............................................................................................................

Support Plate ......................................................................................................

Cable Assy ..........................................................................................................

Battery Connector Housing ............................................................................

Battery Connector And Cable .............................................................................

Battery Connector ..........................................................................................

Battery Connector (Handle) ............................................................................

Power Cable ...................................................................................................

Power Cable ...................................................................................................

Wire Harness ......................................................................................................

Wire Harness ......................................................................................................

See Service Manual for service procedures.

1 1 2 2 1 1 1 1 1 1 1 1 1 1

©2013 HYSTER COMPANY

09/2013

UNIT CODE E444 WORLD WIDE

NOTES

©2013 HYSTER COMPANY

See Service Manual for service procedures.

2-13

UNIT CODE E444 WORLD WIDE

09/2013

CONTROL PANEL - GMA/CHEP PALLET (FIGURE 2-4) ONLY FOR MODELS LO2.0 - LO2.5 WITH FIXED/LIFTABLE PLATFORM — OPTION

2-14

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE E444 WORLD WIDE

09/2013

CONTROL PANEL - GMA/CHEP PALLET ONLY FOR MODELS LO2.0 - LO2.5 WITH FIXED/LIFTABLE PLATFORM – OPTION ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47

PART NO.

DESCRIPTION

4023525 4006377 296159 320156 4020589 293795 1494412 1692973 1512440 302399 4048901 1500912 296151 1700029 293741 1700028 320155 18835 296010 2794280 296217 136687 166112 2782030 293796 4619043 4629429 293797 296000 4629640 4631923 132861 4018323 4613090 293743 293742 1692941 4611399 239503 320157 292681 4021965 4021969 4041896 4021964 4612907 1588252 296152 1590162 296166

Switch .................................................................................................................

Support ...............................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Plate ....................................................................................................................

Capscrew ............................................................................................................

Clamp .................................................................................................................

Horn ....................................................................................................................

1 1 2 13 1 1 4 1

Nut ......................................................................................................................

Cable Guide ........................................................................................................

Clip ......................................................................................................................

Capscrew ............................................................................................................

Clip ......................................................................................................................

Capscrew ............................................................................................................

Clip ......................................................................................................................

Washer ...............................................................................................................

Cotter Pin ............................................................................................................

Capscrew ............................................................................................................

Plate ....................................................................................................................

Capscrew ............................................................................................................

Nut ......................................................................................................................

Clamp .................................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

3 5 8 6 2 4 2 8 3 1 3 1 2 1 3 2

Power Steering Controller ...................................................................................

Capscrew ............................................................................................................

Capscrew ............................................................................................................

1 4 2

Motor Controller ..................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Plate ....................................................................................................................

Capscrew ............................................................................................................

Screw ..................................................................................................................

Relay ...................................................................................................................

Contactor ............................................................................................................

Nut ..................................................................................................................

Washer ...........................................................................................................

Lockwasher ....................................................................................................

Cover ..................................................................................................................

Fuse ....................................................................................................................

Terminal ..............................................................................................................

Fuse Holder ........................................................................................................

Label ...................................................................................................................

Support ...............................................................................................................

Capscrew ............................................................................................................

Fuse Holder ........................................................................................................

Capscrew ............................................................................................................

1 1 6 1 1 2 2 1 5 3 4 1 1 2 1 1 2 4 4 1

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

2-15

UNIT CODE E444 WORLD WIDE

09/2013

CONTROL PANEL - GMA/CHEP PALLET ONLY FOR MODELS LO2.0 - LO2.5 WITH FIXED/LIFTABLE PLATFORM – OPTION ITEM 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63

2-16

PART NO.

DESCRIPTION

QTY

302400 4609764 293762 302398 296153 4012902 4604509 4608263 1532286 2784614 2792057 2790643 2784629 2784630 4629494 4629493

Nut ......................................................................................................................

Cable ..................................................................................................................

Capscrew ............................................................................................................

Locknut ...............................................................................................................

Capscrew ............................................................................................................

Support Plate ......................................................................................................

Cable Assy (Liftable platform) .............................................................................

Cable Assy (Fixed platform) ...............................................................................

Battery Connector Housing ............................................................................

Battery Connector And Cable .............................................................................

Battery Connector ..........................................................................................

Battery Connector (Handle) ............................................................................

Power Cable (-) ..............................................................................................

Power Cable (+) .............................................................................................

Wire Harness (Liftable platform) .........................................................................

Wire Harness (Fixed platform) ............................................................................

See Service Manual for service procedures.

1 1 1 3 2 1 1 1 1 1 1 1 1 1 1 1

©2013 HYSTER COMPANY

09/2013

UNIT CODE E444 WORLD WIDE

NOTES

©2013 HYSTER COMPANY

See Service Manual for service procedures.

2-17

UNIT CODE E444 WORLD WIDE

09/2013

CONTROL PANEL - GMA/US PLUG (FIGURE 2-5) ONLY FOR MODELS LO2.0 - LO2.5 WITH FIXED/LIFTABLE PLATFORM — OPTION

2-18

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE E444 WORLD WIDE

09/2013

CONTROL PANEL - GMA/US PLUG ONLY FOR MODELS LO2.0 - LO2.5 WITH FIXED/LIFTABLE PLATFORM – OPTION ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47

PART NO.

DESCRIPTION

4023525 4006377 296159 320156 4020589 293795 1494412 1692973 1512440 302399 4048901 1500912 296151 1700029 293741 1700028 320155 18835 296010 2794280 296217 136687 166112 2782030 293796 4619043 4629429 293797 293798 4629640 4631923 132861 4018323 4613090 293743 293742 1692941 4611399 239503 320157 292681 4021965 4021969 4041896 4021964 4612907 1588252 296152 1590162 296166

Switch .................................................................................................................

Support ...............................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Plate ....................................................................................................................

Capscrew ............................................................................................................

Clamp .................................................................................................................

Horn ....................................................................................................................

1 1 2 13 1 1 4 1

Nut ......................................................................................................................

Cable Guide ........................................................................................................

Clip ......................................................................................................................

Capscrew ............................................................................................................

Clip ......................................................................................................................

Capscrew ............................................................................................................

Clip ......................................................................................................................

Washer ...............................................................................................................

Cotter Pin ............................................................................................................

Capscrew ............................................................................................................

Plate ....................................................................................................................

Capscrew ............................................................................................................

Nut ......................................................................................................................

Clamp .................................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

3 5 8 6 2 4 2 8 3 1 3 1 2 1 3 2

Power Steering Controller ...................................................................................

Capscrew ............................................................................................................

Capscrew ............................................................................................................

1 4 2

Motor Controller ..................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Plate ....................................................................................................................

Capscrew ............................................................................................................

Screw ..................................................................................................................

Relay ...................................................................................................................

Contactor ............................................................................................................

Nut ..................................................................................................................

Washer ...........................................................................................................

Lockwasher ....................................................................................................

Cover ..................................................................................................................

Fuse ....................................................................................................................

Terminal ..............................................................................................................

Fuse Holder ........................................................................................................

Label ...................................................................................................................

Support ...............................................................................................................

Capscrew ............................................................................................................

Fuse Holder ........................................................................................................

Capscrew ............................................................................................................

1 1 6 1 1 2 2 1 5 3 4 1 1 2 1 1 2 4 4 1

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

2-19

UNIT CODE E444 WORLD WIDE

09/2013

CONTROL PANEL - GMA/US PLUG ONLY FOR MODELS LO2.0 - LO2.5 WITH FIXED/LIFTABLE PLATFORM – OPTION ITEM 48 49 50 51 52 53 54 55 56 57 58

2-20

PART NO.

DESCRIPTION

QTY

302400 4609764 293762 302398 296153 4012902 4629543 4629544 2059313 4629494 4629493

Nut ......................................................................................................................

Cable ..................................................................................................................

Capscrew ............................................................................................................

Locknut ...............................................................................................................

Capscrew ............................................................................................................

Support Plate ......................................................................................................

Cable Assy (Liftable platform) .............................................................................

Cable Assy (Fixed platform) ...............................................................................

Battery Connector (Red) ................................................................................

Wire Harness (Liftable platform) .........................................................................

Wire Harness (Fixed platform) ............................................................................

See Service Manual for service procedures.

1 1 1 3 2 1 1 1 1 1 1

©2013 HYSTER COMPANY

09/2013

UNIT CODE E444 WORLD WIDE

NOTES

©2013 HYSTER COMPANY

See Service Manual for service procedures.

2-21

UNIT CODE E444 WORLD WIDE

09/2013

LIMIT LIFTING FORKS (FIGURE 2-6) ONLY FOR MODELS LO2.0 - LO2.5

2-22

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE E444 WORLD WIDE

09/2013

LIMIT LIFTING FORKS ONLY FOR MODELS LO2.0 - LO2.5 KEY: A: Standard B: Cold store (OPTION) ITEM 1 2 3 4 5 6 7 7 8 9 10 11 12

QTY A B

PART NO.

DESCRIPTION

1512440 302399 320156 177599 293761 4018206 2783577 4608185 4614092 2798729 320154 815597 293796 815596

Nut ..............................................................................................................

Washer .......................................................................................................

Clamp .........................................................................................................

Capscrew ...................................................................................................

Plate ...........................................................................................................

Clip .............................................................................................................

Microswitch ................................................................................................

Microswitch ................................................................................................

Resistor ..................................................................................................

Washer .......................................................................................................

Nut ..............................................................................................................

Capscrew ...................................................................................................

Capscrew ...................................................................................................

©2013 HYSTER COMPANY

See Service Manual for service procedures.

2 3 1 1 1 2 1 .. ..

4 2 2 2

2 3 2 1 1 2 ..

1 1 4 2 2 2

2-23

UNIT CODE E444 WORLD WIDE

09/2013

LIMIT LIFTING FORKS-SPEED REDUC. LIFTING FORKS OVER 450 MM (FIGURE 2-7) ONLY FOR MODELS LO2.0S - LO1.0F

2-24

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE E444 WORLD WIDE

09/2013

LIMIT LIFTING FORKS-SPEED REDUC. LIFTING FORKS OVER 450 MM ONLY FOR MODELS LO2.0S - LO1.0F KEY: A: Standard B: Cold store (OPTION) ITEM 1 2 3 3 4 5 6 7 8 9 9 10 11 12 13 14 15 16 17 18 19 20

PART NO. 815597 320154 4608185 4614092 2798729 4018211 815596 320157 296165 4619646 4619554 293727 4050186 293774 2782030 272169 a 1512440 302399 a 1494412 a 320156 a 293796 4078856 2783577

QTY A B

DESCRIPTION Nut ..............................................................................................................

Washer .......................................................................................................

Microswitch ................................................................................................

Microswitch ................................................................................................

Resistor ..................................................................................................

Plate ...........................................................................................................

Capscrew ...................................................................................................

Washer .......................................................................................................

Capscrew ...................................................................................................

Microswitch ................................................................................................

Microswitch ................................................................................................

Capscrew ...................................................................................................

Support .......................................................................................................

Capscrew ...................................................................................................

Washer .......................................................................................................

Clamp .........................................................................................................

4 8 1 .. ..

1 2 4 4 1 ..

2 1 4 4 2

4 8 ..

1 2 1 2 4 4 ..

1 2 1 4 4 4

Nut ..............................................................................................................

Clamp .........................................................................................................

Washer .......................................................................................................

Capscrew ...................................................................................................

Clamp .........................................................................................................

Clip .............................................................................................................

3 1 1 1 2 6

3 1 1 1 ..

6

FOOTNOTES: a

Only for models with fixed platform and tractor (With backing)

©2013 HYSTER COMPANY

See Service Manual for service procedures.

2-25

UNIT CODE E444 WORLD WIDE

09/2013

LIMIT LIFTING PLATFORM (FIGURE 2-8) ONLY FOR MODELS WITH LIFTABLE PLATFORM 980 MM — OPTION

2-26

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE E444 WORLD WIDE

09/2013

LIMIT LIFTING PLATFORM ONLY FOR MODELS WITH LIFTABLE PLATFORM 980 MM – OPTION KEY: A: Standard B: Cold store (OPTION) ITEM 1 1 2 3 4 5 6 7 8

QTY A B

PART NO.

DESCRIPTION

4615766 4616423 2798729 320155 2055720 292667 320154 4089282 296200

Microswitch ................................................................................................

Microswitch ................................................................................................

Resistor ..................................................................................................

Washer .......................................................................................................

Capscrew ...................................................................................................

Nut ..............................................................................................................

Washer .......................................................................................................

Plate ...........................................................................................................

Capscrew ...................................................................................................

©2013 HYSTER COMPANY

See Service Manual for service procedures.

1 .. ..

2 2 2 2 1 2

..

1 2 2 2 2 2 1 2

2-27

UNIT CODE E444 WORLD WIDE

09/2013

LIMIT LIFTING PLATFORM (FIGURE 2-9) ONLY FOR MODELS WITH LIFTABLE PLATFORM 1500 MM — OPTION

2-28

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE E444 WORLD WIDE

09/2013

LIMIT LIFTING PLATFORM ONLY FOR MODELS WITH LIFTABLE PLATFORM 1500 MM – OPTION KEY: A: Standard B: Cold store (OPTION) ITEM 1 1 2 3 4 5 6 6 7 8 9 10

QTY A B

PART NO.

DESCRIPTION

4608188 4608189 2798729 320154 292667 296200 4622685 4622686 2055720 320155 4089282 296197

Microswitch ................................................................................................

Microswitch ................................................................................................

Resistor ..................................................................................................

Washer .......................................................................................................

Nut ..............................................................................................................

Capscrew ...................................................................................................

Microswitch ................................................................................................

Microswitch ................................................................................................

Capscrew ...................................................................................................

Washer .......................................................................................................

Plate ...........................................................................................................

Capscrew ...................................................................................................

©2013 HYSTER COMPANY

See Service Manual for service procedures.

1 .. ..

4 4 2 1 ..

4 4 2 2

..

1 3 4 4 2 ..

1 4 4 2 2

2-29

UNIT CODE E444 WORLD WIDE

09/2013

BDI (FIGURE 2-10)

ITEM 1 2 3 4 5

2-30

PART NO.

DESCRIPTION

QTY

1707083 4038295 4041496 2790487 4608032

Plug .....................................................................................................................

Ignition Switch .....................................................................................................

Key .................................................................................................................

BDI And Hourmeter ............................................................................................

Wire Harness (BDI) .............................................................................................

See Service Manual for service procedures.

1 1 1 1 1

©2013 HYSTER COMPANY

UNIT CODE E444 WORLD WIDE

09/2013

MDI (FIGURE 2-11) OPTION

ITEM 1 2 3 4 5

PART NO.

DESCRIPTION

1707083 4038295 4041496 1707673 4613947

Plug .....................................................................................................................

Ignition Switch .....................................................................................................

Key .................................................................................................................

Display ................................................................................................................

Wire Harness (MDI) ............................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1

2-31

UNIT CODE E444 WORLD WIDE

09/2013

KEY PAD WITH BDI (FIGURE 2-12) OPTION

ITEM 1 2 3 4 5 6 7 8 9 10

2-32

PART NO.

DESCRIPTION

QTY

296159 1476421 2794280 272169 1512440 302399 4013346 296160 2790487 4613616 4608032

Capscrew ............................................................................................................

Washer ...............................................................................................................

Plate ....................................................................................................................

Clamp .................................................................................................................

1 1 1 1

Nut ......................................................................................................................

Key Pad ..............................................................................................................

Capscrew ............................................................................................................

BDI And Hourmeter ............................................................................................

Wire Harness (Key pad) .....................................................................................

Wire Harness (BDI) .............................................................................................

2 1 2 1 1 1

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE E444 WORLD WIDE

09/2013

KEY PAD WITH MDI (FIGURE 2-13) OPTION

ITEM 1 2 3 4 5 6 7 8 9 10

PART NO.

DESCRIPTION

296159 1476421 2794280 272169 1512440 302399 4013346 296160 1707673 4613616 4613947

Capscrew ............................................................................................................

Washer ...............................................................................................................

Plate ....................................................................................................................

Clamp .................................................................................................................

1 1 1 1

Nut ......................................................................................................................

Key Pad ..............................................................................................................

Capscrew ............................................................................................................

Display ................................................................................................................

Wire Harness (Key pad) .....................................................................................

Wire Harness (MDI) ............................................................................................

2 1 2 1 1 1

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

2-33

UNIT CODE E444 WORLD WIDE

09/2013

BACKING (FIGURE 2-14) FOR MODELS WITH FIXED PLATFORM, LIFTABLE PLATFORM 980-1500 MM WITH LIFT. SCOOTER CONT.

ITEM 1 2

2-34

PART NO.

DESCRIPTION

QTY

4004719 296158

Cover ..................................................................................................................

Capscrew ............................................................................................................

See Service Manual for service procedures.

2 4

©2013 HYSTER COMPANY

UNIT CODE E444 WORLD WIDE

09/2013

BACKING (FIGURE 2-15) FOR MODELS WITH LIFTABLE PLATFORM 980 MM WITH FIXED SCOOTER CONTROL

ITEM 1 2 3 4 5

PART NO.

DESCRIPTION

4023823 296158 4020548 4038244 4609633

Cover ..................................................................................................................

Capscrew ............................................................................................................

Switch .................................................................................................................

Flex Plate ............................................................................................................

Wire Harness (Side emergency switch) ..............................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

2 4 2 2 1

2-35

UNIT CODE E444 WORLD WIDE

09/2013

BACKING (FIGURE 2-16) FOR MODELS LO2.0 - LO2.5 — OPTION

ITEM 1 2 3 4 5 6 7

2-36

PART NO.

DESCRIPTION

QTY

4047706 4004661 4038244 4020548 296158 4608194 4047707

Switch .................................................................................................................

Cover ..................................................................................................................

Flex Plate ............................................................................................................

Switch .................................................................................................................

Capscrew ............................................................................................................

Wire Harness (Backing) ......................................................................................

Switch .................................................................................................................

See Service Manual for service procedures.

1 2 2 2 4 1 1

©2013 HYSTER COMPANY

UNIT CODE E444 WORLD WIDE

09/2013

BACKING (FIGURE 2-17) FOR MODEL LO5.0T — OPTION

ITEM 1 2 3 4 5 6 7

PART NO.

DESCRIPTION

4047707 4027225 4038244 4020548 296158 4611153 4047706

Switch .................................................................................................................

Cover ..................................................................................................................

Flex Plate ............................................................................................................

Switch .................................................................................................................

Capscrew ............................................................................................................

Wire Harness (Backing) ......................................................................................

Switch .................................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

2 2 2 2 4 1 2

2-37

UNIT CODE E444 WORLD WIDE

09/2013

BACKING (FIGURE 2-18) FOR MODELS LO2.0S - LO1.0F — OPTION

ITEM 1 2 3 4 5 6 7 8

2-38

PART NO.

DESCRIPTION

QTY

4047227 4039696 4038244 4020548 296158 4047706 4620308 4047707

Switch .................................................................................................................

Cover ..................................................................................................................

Flex Plate ............................................................................................................

Switch .................................................................................................................

Capscrew ............................................................................................................

Switch .................................................................................................................

Wire Harness (Backing) ......................................................................................

Switch .................................................................................................................

See Service Manual for service procedures.

2 2 2 2 4 1 1 1

©2013 HYSTER COMPANY

09/2013

UNIT CODE E444 WORLD WIDE

NOTES

©2013 HYSTER COMPANY

See Service Manual for service procedures.

2-39

UNIT CODE E444 WORLD WIDE

09/2013

WIRE HARNESS FIXED PLATFORM (FIGURE 2-19) WITHOUT BACKING

2-40

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE E444 WORLD WIDE

09/2013

WIRE HARNESS FIXED PLATFORM WITHOUT BACKING KEY: A: Models LO2.0 - LO2.5 B: Models LO2.0S - LO1.0F C: Model LO5.0T ITEM 1 2 3 4

PART NO.

DESCRIPTION

4608029 4608031 4619038 4618876

Wire Harness (To top forks switch / To floormat) ..............................

Wire Harness (To scooter tiller head) ................................................

Wire Harness (To floormat) ...............................................................

Wire Harness (To microswitch forks 450 mm) ..................................

©2013 HYSTER COMPANY

A

See Service Manual for service procedures.

1 1 .. ..

QTY B 1 1 ..

1

C ..

1 1 ..

2-41

UNIT CODE E444 WORLD WIDE

09/2013

WIRE HARNESS FIXED PLATFORM (FIGURE 2-20) WITH BACKING

2-42

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE E444 WORLD WIDE

09/2013

WIRE HARNESS FIXED PLATFORM WITH BACKING KEY: A: Models LO2.0 - LO2.5 B: Models LO2.0S - LO1.0F C: Model LO5.0T ITEM

PART NO.

DESCRIPTION

1

4608030

2 3 4

4608031 4620429 4618876

Wire Harness (To top forks switch / To floormat / To backing wire harness) ............................................................................................

Wire Harness (To scooter tiller head) ................................................

Wire Harness (To backing wire harness) ..........................................

Wire Harness (To microswitch forks 450 mm) ..................................

©2013 HYSTER COMPANY

A

See Service Manual for service procedures.

1 1 .. ..

QTY B ..

1 1 1

C 1 1 .. ..

2-43

UNIT CODE E444 WORLD WIDE

09/2013

WIRE HARNESS LIFTABLE PLATFORM (FIGURE 2-21) WITHOUT BACKING

2-44

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE E444 WORLD WIDE

09/2013

WIRE HARNESS LIFTABLE PLATFORM WITHOUT BACKING KEY: A: Models LO2.0 - LO2.5 B: Models LO2.0S - LO1.0F ITEM

QTY A B

PART NO.

DESCRIPTION

1 2 4 4 5

4608031 4608177 4608178 4618879 4618880

6

4608191

Wire Harness (To scooter tiller head) ........................................................

Wire Harness (To top forks microswitch / To cab microswitches assy) .....

Wire Harness (To supplementary floormat wire harness) ..........................

Wire Harness (To floormat / To backing wire harness) ..............................

Wire Harness (To microswitch forks 450 mm / To supplementary floormat wire harness) ..............................................................................................

Wire Harness (To floormat / To backing wire harness) ..............................

©2013 HYSTER COMPANY

See Service Manual for service procedures.

1 1 1 1

1 1 .. ..

.. ..

1 1

2-45

UNIT CODE E444 WORLD WIDE

09/2013

WIRE HARNESS LIFTABLE PLATFORM (FIGURE 2-22) WITH BACKING

2-46

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE E444 WORLD WIDE

09/2013

WIRE HARNESS LIFTABLE PLATFORM WITH BACKING KEY: A: Models LO2.0 - LO2.5 B: Models LO2.0S - LO1.0F ITEM

QTY A B

PART NO.

DESCRIPTION

1 2 3 4 5

4608031 4608177 4608178 4618879 4618880

6 7 8

4608191 4620429 4620430

Wire Harness (To scooter tiller head) ........................................................

Wire Harness (To top forks microswitch / To cab microswitches assy) .....

Wire Harness (To supplementary floormat wire harness) ..........................

Wire Harness (To floormat / To backing wire harness) ..............................

Wire Harness (To microswitch forks 450 mm / To supplementary floormat wire harness) ..............................................................................................

Wire Harness (To floormat / To backing wire harness) ..............................

Wire Harness (To backing wire harness) ...................................................

Wire Harness (To backing wire harness) ...................................................

©2013 HYSTER COMPANY

See Service Manual for service procedures.

1 1 1 1

1 1 .. ..

.. .. .. ..

1 1 1 1

2-47

UNIT CODE E444 WORLD WIDE

09/2013

BACK-UP ALARM (FIGURE 2-23) OPTION

ITEM 1

2-48

PART NO.

DESCRIPTION

QTY

1517812

Horn (Back-up alarm) .........................................................................................

See Service Manual for service procedures.

1

©2013 HYSTER COMPANY

UNIT CODE E444 WORLD WIDE

09/2013

DC/DC CONVERTER (FIGURE 2-24) OPTION

ITEM 1 2 3

PART NO.

DESCRIPTION

2051112 296535 4613894

DC/DC Converter (12V) ......................................................................................

Screw ..................................................................................................................

Wire Harness (DC/DC converter) .......................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 2 1

2-49

UNIT CODE E444 WORLD WIDE

09/2013

COOLING FANS (FIGURE 2-25) OPTION

ITEM 1 2 3 4

2-50

PART NO.

DESCRIPTION

QTY

292665 4613797 4033477 302016

Nut ......................................................................................................................

Fan Assy .............................................................................................................

Fan .................................................................................................................

Screw ..................................................................................................................

See Service Manual for service procedures.

12 1 3 12

©2013 HYSTER COMPANY

09/2013

UNIT CODE E444 WORLD WIDE

NOTES

©2013 HYSTER COMPANY

See Service Manual for service procedures.

2-51

UNIT CODE E444 WORLD WIDE

09/2013

CONNECTORS CONTACTS TOOLS (FIGURE 2-26)

2-52

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE E444 WORLD WIDE

09/2013

CONNECTORS CONTACTS TOOLS ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48

PART NO.

DESCRIPTION

1608759 1591532 2787341 2795583 2787345 2067918 2060555 2787350 1608758 1508211 1547629 1508206 2067917 1508232 1520400 1656304 1352602 4048996 1352603 1351068 1351069 1330439 1330412 1330417 1330422 1330428 1330411 1330416 1330421 1330427 1330410 1330415 1330420 1532664 1330409 1330414 1330419 1330424 1530960 1530961 1531973 1531974 1463184 4046140 1463193 1463189 1463196 2309812 2302852 1369409 2309579

Electrical Connector (6 Way) .............................................................................. AR

©2013 HYSTER COMPANY

QTY

Connector (4 Way) ..............................................................................................

Connector (3 Way) ..............................................................................................

Connector (2 Way) ..............................................................................................

Connector (1 Way) ..............................................................................................

Wire Seal ........................................................................................................

Pin Terminal ...................................................................................................

Electrical Connector (6 Way) ..............................................................................

Connector (4 Way) ..............................................................................................

Connector (3 Way) ..............................................................................................

Connector (2 Way) ..............................................................................................

Connector (1 Way) ..............................................................................................

Terminal (Pin) .................................................................................................

Blade Terminal ....................................................................................................

Terminal (Blade) .................................................................................................

Connector ...........................................................................................................

Connector ...........................................................................................................

Secondary Lock ..............................................................................................

Connector (DT PLU 12 SOC) .............................................................................

Secondary Lock ..............................................................................................

Plug ................................................................................................................

Connector ...........................................................................................................

Connector (Seconday Lock) ...........................................................................

Connector ...........................................................................................................

Connector (Socket Terminal) .........................................................................

Connector ...........................................................................................................

Connector (Secondary Lock) ..........................................................................

Connector (4 Soc) ...............................................................................................

Connector (Secondary Lock) ..........................................................................

Connector ...........................................................................................................

Connector .......................................................................................................

Connector ...........................................................................................................

Connector (Secondary Lock) ..........................................................................

Connector ...........................................................................................................

Connector (Secondary Lock) ..........................................................................

Connector ...........................................................................................................

Connector (Secondary Lock) ..........................................................................

Connector ...........................................................................................................

Connector (Secondary Lock) ..........................................................................

Connector ...........................................................................................................

Connector .......................................................................................................

Connector ...........................................................................................................

AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR

Connector .......................................................................................................

Connector ...........................................................................................................

Connector .......................................................................................................

Plug .....................................................................................................................

Pin ..................................................................................................................

Connector (8 Way) ..............................................................................................

Socket .................................................................................................................

AR AR AR AR AR AR AR

See Service Manual for service procedures.

2-53

UNIT CODE E444 WORLD WIDE

09/2013

CONNECTORS CONTACTS TOOLS ITEM 49 49 50 51 51 51 51 51 51 51 51 52 52 53

2-54

PART NO.

DESCRIPTION

QTY

2035275 2056243 2035276 4009792 2781176 1330437 1531312 1463138 4054885 2787347 2785082 1330438 1463139 2060614

Connector ...........................................................................................................

Connector (35 Way) ............................................................................................

Connector (Socket Female) ...........................................................................

Ring Terminal .....................................................................................................

Ring Terminal .....................................................................................................

Terminal (Pin) .....................................................................................................

Terminal ..............................................................................................................

Terminal Pin ........................................................................................................

Ring Terminal .....................................................................................................

Terminal ..............................................................................................................

Ring Terminal .....................................................................................................

Terminal (Socket) ...............................................................................................

Terminal ..............................................................................................................

Connector ...........................................................................................................

See Service Manual for service procedures.

AR AR AR AR AR AR AR AR AR AR AR AR AR AR

©2013 HYSTER COMPANY

UNIT CODE E444 WORLD WIDE

09/2013

3

DRIVE UNIT

09/2013

UNIT CODE E444 WORLD WIDE

SECTION 3 DRIVE UNIT DESCRIPTION

PAGE

DRIVE UNIT ....................................................................................................................................................

STEERING MOTOR ........................................................................................................................................

TRACTION MOTOR ........................................................................................................................................

3-2 3-6 3-4

©2013 HYSTER COMPANY

3-1

See Service Manual for service procedures.

UNIT CODE E444 WORLD WIDE

09/2013

DRIVE UNIT (FIGURE 3-1)

3-2

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE E444 WORLD WIDE

09/2013

DRIVE UNIT ITEM 1 2 3 4 5 6 7 8 9 10 11 11 11 11 11 12 13 14 15 16

PART NO. 4040640 293634 4040645 4040642 4040646 4037867 4032002 4031906 320156 287817 a 1570483 ab 1570485 ab 1689149 c 1624536 c 1570489 4018341 2046866 177599 4015783 4040643

DESCRIPTION

QTY

Traction Motor (FFigure 3-2).............................................................................

Capscrew ............................................................................................................

Bearing ...............................................................................................................

Gearbox ..............................................................................................................

Kit-Nut .................................................................................................................

Capscrew ............................................................................................................

Potentiometer .....................................................................................................

Plate ....................................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

Wheel And Tire (d254x90-Vulkollan 95Sh) .........................................................

Wheel And Tire (d254x90-Topthane 75Sh) ........................................................

Drive Wheel (d254x90-Vulkollan Antistatic) ........................................................

Wheel (d254x90-Vulkollan Grip) .........................................................................

Wheel And Tire (d254x90-P75 Rought) ..............................................................

Support ...............................................................................................................

Capscrew ............................................................................................................

Clamp .................................................................................................................

Coupling ..............................................................................................................

Steering Motor (FFigure 3-3).............................................................................

1 6 1 1 1 2 1 1 1 2 1 1 1 1 1 1 1 1 1 1

FOOTNOTES: a b

For model LO5.0T the max drawbar pull with/ without load is 3000N with drive wheel Vulkollan and 3200N with drive wheel Topthane OPTION

©2013 HYSTER COMPANY

c

Option for models LO2.0 - LO2.5 - LO2.0S LO1.0F - Not available for model LO5.0T

See Service Manual for service procedures.

3-3

UNIT CODE E444 WORLD WIDE

09/2013

TRACTION MOTOR (FIGURE 3-2)

3-4

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE E444 WORLD WIDE

09/2013

TRACTION MOTOR ITEM 1 2 3 4 5

PART NO.

DESCRIPTION

4040640 4040641 4040647 4046117 4040648

Traction Motor .....................................................................................................

Brake Assy .....................................................................................................

Bearing With Sensor ......................................................................................

Kit-Motor .........................................................................................................

Kit-Terminal ....................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1

3-5

UNIT CODE E444 WORLD WIDE

09/2013

STEERING MOTOR (FIGURE 3-3)

3-6

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE E444 WORLD WIDE

09/2013

STEERING MOTOR ITEM 1 2 3

PART NO.

DESCRIPTION

4040643 4040644 4046116

Steering Motor ....................................................................................................

Steering Motor ................................................................................................

Kit-Motor .....................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1

3-7

UNIT CODE E444 WORLD WIDE

09/2013

NOTES

3-8

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE E444 WORLD WIDE

09/2013

4

STEERING SYSTEM

09/2013

UNIT CODE E444 WORLD WIDE

SECTION 4 STEERING SYSTEM DESCRIPTION

PAGE

CONTROL BOX FOR MODEL LO5.0T ..................................................................................................................................

4-8 FOR MODELS LO2.0 - LO2.5 - LO2.0S - LO1.0F (→ S/N E444T01664K) ...............................................

4-4 FOR MODELS LO2.0 - LO2.5 - LO2.0S - LO1.0F (S/N E444T01665K →) ...............................................

4-6 LABELS ........................................................................................................................................................... 4-10 SCOOTER CONTROL ....................................................................................................................................

4-2

©2013 HYSTER COMPANY

See Service Manual for service procedures.

4-1

UNIT CODE E444 WORLD WIDE

09/2013

SCOOTER CONTROL (FIGURE 4-1)

4-2

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE E444 WORLD WIDE

09/2013

SCOOTER CONTROL KEY: A: LO2.0 - LO2.5 - LO2.0S - LO1.0F B: LO5.0T ITEM 1 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

QTY A B

PART NO.

DESCRIPTION

4036930 4044065 4032338 4004972 4001951 4013141 815597 1691302 296150 4002176 4006365 296148 15224 292506 2795485 292669 296377 1700029 4038687 1691293 4004966 1194252 4004967 296144 296009 320157 4004968 4018282 296027 2795490 4616109

Tiller Head (FFigure 4-2)...........................................................................

Tiller Head Assembly (FFigure 4-3)..........................................................

Tiller Head (FFigure 4-4)...........................................................................

Bracket .......................................................................................................

Cover ..........................................................................................................

Spring .........................................................................................................

Nut ..............................................................................................................

Pad .............................................................................................................

Capscrew ...................................................................................................

Support .......................................................................................................

Support .......................................................................................................

Capscrew ...................................................................................................

Cotter Pin ...................................................................................................

Capscrew ...................................................................................................

Washer .......................................................................................................

Capscrew ...................................................................................................

Washer .......................................................................................................

Clip .............................................................................................................

Pad .............................................................................................................

Bearing .......................................................................................................

Spacer ........................................................................................................

Snap Ring ..................................................................................................

Magnet .......................................................................................................

Capscrew ...................................................................................................

Capscrew ...................................................................................................

Washer .......................................................................................................

Sensor ........................................................................................................

Screw .........................................................................................................

Capscrew ...................................................................................................

Washer .......................................................................................................

Wire Harness (Tiller) ..................................................................................

©2013 HYSTER COMPANY

See Service Manual for service procedures.

1 1 ..

1 1 1 2 2 2 1 1 2 1 4 4 1 1 1 1 2 1 1 1 3 2 2 1 4 2 2 1

.. ..

1 1 1 1 2 2 2 1 1 2 1 4 4 1 1 1 1 2 1 1 1 3 2 2 1 4 2 2 1

4-3

UNIT CODE E444 WORLD WIDE

09/2013

CONTROL BOX (FIGURE 4-2) FOR MODELS LO2.0 - LO2.5 - LO2.0S - LO1.0F (→ S/N E444T01664K)

4-4

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE E444 WORLD WIDE

09/2013

CONTROL BOX FOR MODELS LO2.0 - LO2.5 - LO2.0S - LO1.0F (→ S/N E444T01664K) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

PART NO.

DESCRIPTION

4036930 320152 4013194 1466595 1467779 1660875 1531075 296192 2111838 293761 4036580 4013196 2097314 1652960 4036431 4023861 1466935 4013193 1594131 4611400 1466605 4011993 1466604 1466606 4011997 1466607 1499660 1706800

Tiller Head ..........................................................................................................

Washer ...........................................................................................................

Accelerator Control .........................................................................................

Bushing ..........................................................................................................

Cover (Belly Switch) .......................................................................................

Locking Lever (Belly Spring) ..........................................................................

Spring .............................................................................................................

Capscrew .......................................................................................................

Tiller Head (Lower Half) .................................................................................

Capscrew .......................................................................................................

Bushing ..........................................................................................................

Cover ..............................................................................................................

Screw .............................................................................................................

Support ...........................................................................................................

Printed Circuit Board ......................................................................................

1 2 1 2 1 1 1 2 1 3 1 1 1 1 1

Camshaft ........................................................................................................

Accelerator Control .........................................................................................

Spring .............................................................................................................

Tiller Head (Upper Half) .................................................................................

Label (LH Switch Functions) ..........................................................................

Push Button Switch Assembly (On-Off) .........................................................

Label (RH Switch Functions) ..........................................................................

Spring .............................................................................................................

Horn Button ....................................................................................................

Spring .............................................................................................................

Capscrew .......................................................................................................

Plate ...............................................................................................................

1 1 1 1 1 4 1 1 1 1 2 1

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

4-5

UNIT CODE E444 WORLD WIDE

09/2013

CONTROL BOX (FIGURE 4-3) FOR MODELS LO2.0 - LO2.5 - LO2.0S - LO1.0F (S/N E444T01665K →)

4-6

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE E444 WORLD WIDE

09/2013

CONTROL BOX FOR MODELS LO2.0 - LO2.5 - LO2.0S - LO1.0F (S/N E444T01665K →) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

PART NO.

DESCRIPTION

4044065 1499660 320152 4013194 1466595 1467779 1660875 1531075 296192 1706800 4036580 2111838 293761 4013196 2097314 1652960 4036431 4023861 1466935 4013193 1594131 4611400 1466606 4011997 4011993 1466607

Tiller Head Assembly ..........................................................................................

Capscrew .......................................................................................................

Washer ...........................................................................................................

Accelerator Control .........................................................................................

Bushing ..........................................................................................................

Cover (Belly Switch) .......................................................................................

Locking Lever (Belly Spring) ..........................................................................

Spring .............................................................................................................

Capscrew .......................................................................................................

Plate ...............................................................................................................

Bushing ..........................................................................................................

Tiller Head (Lower Half) .................................................................................

Capscrew .......................................................................................................

Cover ..............................................................................................................

Screw .............................................................................................................

Support ...........................................................................................................

Printed Circuit Board ......................................................................................

1 2 2 1 2 1 1 1 2 1 1 1 3 1 1 1 1

Camshaft ........................................................................................................

Accelerator Control .........................................................................................

Spring .............................................................................................................

Tiller Head (Upper Half) .................................................................................

Spring .............................................................................................................

Horn Button ....................................................................................................

Push Button Switch Assembly (On-Off) .........................................................

Spring .............................................................................................................

1 1 1 1 1 1 4 1

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

4-7

UNIT CODE E444 WORLD WIDE

09/2013

CONTROL BOX (FIGURE 4-4) FOR MODEL LO5.0T

4-8

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE E444 WORLD WIDE

09/2013

CONTROL BOX FOR MODEL LO5.0T ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

PART NO.

DESCRIPTION

4032338 320152 4013194 1466595 1467779 1660875 1531075 296192 2111838 293761 4036580 4013196 2097314 1652960 4036431 4023861 1466935 4013193 1594131 4032331 1466606 4011997 1466607 1499660

Tiller Head ..........................................................................................................

Washer ...........................................................................................................

Accelerator Control .........................................................................................

Bushing ..........................................................................................................

Cover (Belly Switch) .......................................................................................

Locking Lever (Belly Spring) ..........................................................................

Spring .............................................................................................................

Capscrew .......................................................................................................

Tiller Head (Lower Half) .................................................................................

Capscrew .......................................................................................................

Bushing ..........................................................................................................

Cover ..............................................................................................................

Screw .............................................................................................................

Support ...........................................................................................................

Printed Circuit Board ......................................................................................

1 2 1 2 1 1 1 2 1 3 1 1 1 1 1

Camshaft ........................................................................................................

Accelerator Control .........................................................................................

Spring .............................................................................................................

Cover ..............................................................................................................

Spring .............................................................................................................

Horn Button ....................................................................................................

Spring .............................................................................................................

Capscrew .......................................................................................................

1 1 1 1 1 1 1 2

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

4-9

UNIT CODE E444 WORLD WIDE

09/2013

LABELS (FIGURE 4-5)

ITEM 1 2 3

PART NO. ab 4617882 4033244 ab 4614273

DESCRIPTION

QTY

Label (LH Switch Functions) ...............................................................................

Label (Tiller Handle) ...........................................................................................

Label (RH Switch Functions) ..............................................................................

1 1 1

FOOTNOTES: a

Only for models LO2.0 - LO2.5 - LO2.0S - LO1.0F

4-10

b

S/N E444T01665K →

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE E444 WORLD WIDE

09/2013

5

LIFT LINKAGE AND FORKS

09/2013

UNIT CODE E444 WORLD WIDE

SECTION 5 LIFT LINKAGE AND FORKS DESCRIPTION

PAGE

FORKS FOR MODEL LO1.0F ..................................................................................................................................

FOR MODEL LO2.0S ..................................................................................................................................

FOR MODELS LO2.0 - LO2.5 .....................................................................................................................

FORKS - GMA/CHEP PALLET ONLY FOR MODELS LO2.0 - LO2.5 - OPTION .........................................................................................

LOAD BACKREST FOR MODELS LO2.0 - LO2.5 - OPTION ....................................................................................................

FOR MODELS LO2.0S - LO1.0F ................................................................................................................

LOAD IN ROLLER ONLY FOR MODELS WITH FORKS X=1356MM AND X=1650MM - OPTION ..........................................

TIE RODS ONLY FOR MODEL LO2.0S .......................................................................................................................

ONLY FOR MODELS LO2.0 - LO2.5 ..........................................................................................................

TIE RODS - GMA/CHEP PALLET ONLY FOR MODELS LO2.0 - LO2.5 - OPTION .........................................................................................

©2013 HYSTER COMPANY

See Service Manual for service procedures.

5-9 5-8 5-2 5-6 5-17 5-18 5-16 5-14 5-10 5-12

5-1

UNIT CODE E444 WORLD WIDE

09/2013

FORKS (FIGURE 5-1) FOR MODELS LO2.0 - LO2.5

5-2

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE E444 WORLD WIDE

09/2013

FORKS FOR MODELS LO2.0 - LO2.5 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14

PART NO.

DESCRIPTION

4009930 4009929 132861 131358 2790303 1585574 4023773 302400 320157 4032281 2780211 296226 1693421 4016734 4016735 4016736 4016737 4016738 4016739 4016740 4016741 4016742 4043811 4016743 4014562 4043812 4016744 4043813 4014563 4014958 4014959 4014960 4014961 4014962 4014963 4014964 4014965 4043814 4014966 4014967 4043815 4014968 4043816 4014564 4014969 4014970 4014971 4014972 4014973 4014974

Spacer ................................................................................................................ AR Guide ..................................................................................................................

2 Capscrew ............................................................................................................

4 Snap Ring ...........................................................................................................

4 Bearing ...............................................................................................................

4 Nut , Clip .............................................................................................................

4 Spring .................................................................................................................

1 Nut ......................................................................................................................

5 Washer ...............................................................................................................

5 Pin .......................................................................................................................

1 Capscrew ............................................................................................................

1 Capscrew ............................................................................................................

4 Cover ..................................................................................................................

1 Carriage (Forks 480x1006mm x=815mm) ..........................................................

1 Carriage (Forks 480x1156mm x=965mm) ..........................................................

1 Carriage (Forks 480x1406mm x=965mm) ..........................................................

1 Carriage (Forks 480x1606mm x=965mm) ..........................................................

1 Carriage (Forks 480x1956mm x=1405mm) ........................................................

1 Carriage (Forks 480x1956mm x=1356mm UK) ..................................................

1 Carriage (Forks 480x2156mm x=1405mm) ........................................................

1 Carriage (Forks 480x2156mm x=1356mm UK) ..................................................

1 Carriage (Forks 480x2356mm x=1650mm UK) ..................................................

1 Carriage (Forks 480x2356mm x=1650mm UK over 2.0T) ..................................

1 Carriage (Forks 480x2356mm S x=1405mm) ....................................................

1 Carriage (Forks 480x2356mm L x=1860mm) .....................................................

1 Carriage (Forks 480x2356mm L x=1860mm over 2.0T) .....................................

1 Carriage (Forks 480x2856mm x=1860mm) ........................................................

1 Carriage (Forks 480x2856mm x=1860mm over 2.0T) ........................................

1 Carriage (Forks 530x1006mm x=815mm) ..........................................................

1 Carriage (Forks 530x1156mm x=965mm) ..........................................................

1 Carriage (Forks 530x1406mm x=965mm) ..........................................................

1 Carriage (Forks 530x1606mm x=965mm) ..........................................................

1 Carriage (Forks 530x1956mm x=1405mm) ........................................................

1 Carriage (Forks 530x1956mm x=1356mm UK) ..................................................

1 Carriage (Forks 530x2156mm x=1405mm) ........................................................

1 Carriage (Forks 530x2156mm x=1356mm UK) ..................................................

1 Carriage (Forks 530x2356mm x=1650mm UK) ..................................................

1 Carriage (Forks 530x2356mm x=1650mm UK over 2.0T) ..................................

1 Carriage (Forks 530x2356mm S x=1405mm) ....................................................

1 Carriage (Forks 530x2356mm L x=1860mm) .....................................................

1 Carriage (Forks 530x2356mm L x=1860mm over 2.0T) .....................................

1 Carriage (Forks 530x2856mm x=1860mm) ........................................................

1 Carriage (Forks 530x2856mm x=1860mm over 2.0T) ........................................

1 Carriage (Forks 560x1006mm x=815mm) ..........................................................

1 Carriage (Forks 560x1156mm x=965mm) ..........................................................

1 Carriage (Forks 560x1406mm x=965mm) ..........................................................

1 Carriage (Forks 560x1606mm x=965mm) ..........................................................

1 Carriage (Forks 560x1956mm x=1405mm) ........................................................

1 Carriage (Forks 560x1956mm x=1356mm UK) ..................................................

1 Carriage (Forks 560x2156mm x=1405mm) ........................................................

1

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

5-3

UNIT CODE E444 WORLD WIDE

09/2013

FORKS FOR MODELS LO2.0 - LO2.5 ITEM 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 15 16 17

5-4

PART NO.

DESCRIPTION

QTY

4014975 4014976 4043817 4014977 4014566 4043818 4014978 4043819 4014565 4014979 4014980 4014981 4014982 4014983 4014984 4014985 4014986 4043820 4014987 4014988 4043821 4014989 4043822 4034125 320156 292500

Carriage (Forks 560x2156mm x=1356mm UK) ..................................................

Carriage (Forks 560x2356mm x=1650mm UK) ..................................................

Carriage (Forks 560x2356mm x=1650mm UK over 2.0T) ..................................

Carriage (Forks 560x2356mm S x=1405mm) ....................................................

Carriage (Forks 560x2356mm L x=1860mm) .....................................................

Carriage (Forks 560x2356mm L x=1860mm over 2.0T) .....................................

Carriage (Forks 560x2856mm x=1860mm) ........................................................

Carriage (Forks 560x2856mm x=1860mm over 2.0T) ........................................

Carriage (Forks 670x1006mm x=815mm) ..........................................................

Carriage (Forks 670x1156mm x=965mm) ..........................................................

Carriage (Forks 670x1406mm x=965mm) ..........................................................

Carriage (Forks 670x1606mm x=965mm) ..........................................................

Carriage (Forks 670x1956mm x=1405mm) ........................................................

Carriage (Forks 670x1956mm x=1356mm UK) ..................................................

Carriage (Forks 670x2156m x=1405mm) ...........................................................

Carriage (Forks 670x2156mm x=1356mm UK) ..................................................

Carriage (Forks 670x2356mm x=1650mm UK) ..................................................

Carriage (Forks 670x2356mm x=1650mm UK over 2.0T) ..................................

Carriage (Forks 670x2356mm S x=1405mm) ....................................................

Carriage (Forks 670x2356mm L x=1860mm) .....................................................

Carriage (Forks 670x2356mm L x=1860mm over 2.0T) .....................................

Carriage (Forks 670x2856mm x=1860mm) ........................................................

Carriage (Forks 670x2856mm x=1860mm over2.0T) .........................................

Cam ....................................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

See Service Manual for service procedures.

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2

©2013 HYSTER COMPANY

09/2013

UNIT CODE E444 WORLD WIDE

NOTES

©2013 HYSTER COMPANY

See Service Manual for service procedures.

5-5

UNIT CODE E444 WORLD WIDE

09/2013

FORKS - GMA/CHEP PALLET (FIGURE 5-2) ONLY FOR MODELS LO2.0 - LO2.5 — OPTION

5-6

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE E444 WORLD WIDE

09/2013

FORKS - GMA/CHEP PALLET ONLY FOR MODELS LO2.0 - LO2.5 – OPTION ITEM 1 2 3 4 5 6 6 6 7 8 9 10 11 12 13 14

PART NO.

DESCRIPTION

131358 2790303 1585574 4079581 296226 4079804 4080273 4079805 4009929 132861 4034125 320156 292500 302400 320157 4009930

Snap Ring ...........................................................................................................

4 Bearing ...............................................................................................................

4 Nut , Clip .............................................................................................................

4 Cover ..................................................................................................................

1 Capscrew ............................................................................................................

4 Carriage (Fork x=945mm - CHEP) .....................................................................

1 Carriage (Fork x=990mm - GMA) .......................................................................

1 Carriage (Fork x=1518mm - GMA) .....................................................................

1 Guide ..................................................................................................................

2 Capscrew ............................................................................................................

4 Cam ....................................................................................................................

1 Washer ...............................................................................................................

2 Capscrew ............................................................................................................

2 Nut ......................................................................................................................

4 Washer ...............................................................................................................

4 Spacer ................................................................................................................ AR

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

5-7

UNIT CODE E444 WORLD WIDE

09/2013

FORKS (FIGURE 5-3) FOR MODEL LO2.0S

ITEM 1 2 3 4 5 6 7 8

5-8

PART NO.

DESCRIPTION

QTY

1194252 2770816 2792043 4040913 4013389 1709568 320158 296166

Snap Ring ...........................................................................................................

4 Load Roller (Carriage) ........................................................................................

4 Washer ...............................................................................................................

4 Carriage ..............................................................................................................

1 Shim .................................................................................................................... AR Shim ....................................................................................................................

2 Washer ...............................................................................................................

4 Capscrew ............................................................................................................

4

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE E444 WORLD WIDE

09/2013

FORKS (FIGURE 5-4) FOR MODEL LO1.0F

ITEM 1 2 3 4 5 6 7 8

PART NO.

DESCRIPTION

4004076 4013389 320158 296166 1709568 1194252 2770816 2792043

Carriage ..............................................................................................................

1 Shim .................................................................................................................... AR Washer ...............................................................................................................

4 Capscrew ............................................................................................................

4 Shim ....................................................................................................................

2 Snap Ring ...........................................................................................................

4 Load Roller (Carriage) ........................................................................................

4 Washer ...............................................................................................................

4

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

5-9

UNIT CODE E444 WORLD WIDE

09/2013

TIE RODS (FIGURE 5-5) ONLY FOR MODELS LO2.0 - LO2.5

5-10

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE E444 WORLD WIDE

09/2013

TIE RODS ONLY FOR MODELS LO2.0 - LO2.5 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 20 20 20 20 20 21 22 23 24 25

PART NO.

DESCRIPTION

2023782 4033486 296025 292682 4023824 4023825 4080062 176640 239503 1494790 2780606 2790522 2790081 2790626 292681 296165 2790462 2109711 4032874 4032912 4032913 4032914 4032915 4032916 4025837 2790366 2790367 4032871 302456 4009837

Nut ......................................................................................................................

Lockwasher .........................................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Tube ....................................................................................................................

Pin .......................................................................................................................

Spring .................................................................................................................

Bolt ......................................................................................................................

Nut ......................................................................................................................

Bushing ...............................................................................................................

Roller ..................................................................................................................

Lever ...................................................................................................................

Pin .......................................................................................................................

Shaft Block ..........................................................................................................

Lockwasher .........................................................................................................

Capscrew ............................................................................................................

Grease Fitting .....................................................................................................

Cap .....................................................................................................................

Axle .....................................................................................................................

Tie Rod (Fork x=815mm) ....................................................................................

Tie Rod (Fork x=965mm) ....................................................................................

Tie Rod (Fork x=1356mm) ..................................................................................

Tie Rod (Fork x=1405mm) ..................................................................................

Tie Rod (Fork x=1650mm) ..................................................................................

Tie Rod (Fork x=1860mm) ..................................................................................

Bushing ..........................................................................................................

Bushing ..........................................................................................................

Axle .....................................................................................................................

Roll Pin ...............................................................................................................

Axle .....................................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

2 2 4 4 2 2 2 2 2 4 2 2 4 6 6 6 10 10 2 2 2 2 2 2 2 6 2 2 4 2

5-11

UNIT CODE E444 WORLD WIDE

09/2013

TIE RODS - GMA/CHEP PALLET (FIGURE 5-6) ONLY FOR MODELS LO2.0 - LO2.5 — OPTION

5-12

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE E444 WORLD WIDE

09/2013

TIE RODS - GMA/CHEP PALLET ONLY FOR MODELS LO2.0 - LO2.5 – OPTION ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 24 24 25 26

PART NO.

DESCRIPTION

2023782 4033486 296025 292682 2790366 4080062 176640 239503 2790522 1494790 2109711 2790462 2790626 292681 296165 4032874 2790081 2780606 4023825 4023824 4009837 302456 4032871 4080035 4080344 4080036 2790367 2790366

Nut ......................................................................................................................

Lockwasher .........................................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Bushing ...............................................................................................................

Spring .................................................................................................................

Bolt ......................................................................................................................

Nut ......................................................................................................................

Lever ...................................................................................................................

Bushing ...............................................................................................................

Cap .....................................................................................................................

Grease Fitting .....................................................................................................

Shaft Block ..........................................................................................................

Lockwasher .........................................................................................................

Capscrew ............................................................................................................

Axle .....................................................................................................................

Pin .......................................................................................................................

Roller ..................................................................................................................

Pin .......................................................................................................................

Tube ....................................................................................................................

Axle .....................................................................................................................

Roll Pin ...............................................................................................................

Axle .....................................................................................................................

Tie Rod (Fork x=945mm - CHEP) ......................................................................

Tie Rod (Fork x=990mm - GMA) ........................................................................

Tie Rod (Fork x=1518mm - GMA) ......................................................................

Bushing ..........................................................................................................

Bushing ..........................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

2 2 4 4 4 2 2 2 2 4 10 10 6 6 6 2 4 2 2 2 2 4 2 2 2 2 2 2

5-13

UNIT CODE E444 WORLD WIDE

09/2013

TIE RODS (FIGURE 5-7) ONLY FOR MODEL LO2.0S

5-14

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE E444 WORLD WIDE

09/2013

TIE RODS ONLY FOR MODEL LO2.0S ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

PART NO.

DESCRIPTION

4041022 4063361 4040930 58933 4063356 4041070 2790462 293649 320161 2797490 296116 4040125 4041061 4040960 4040931 4040930 4041069 302457 4041090 4041057 302456

Lever (Outer) ......................................................................................................

Bushing ..........................................................................................................

Bushing ..........................................................................................................

Snap Ring ...........................................................................................................

Bushing ...............................................................................................................

Pin .......................................................................................................................

Grease Fitting .....................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

Nut ......................................................................................................................

Support Plate ......................................................................................................

Pin .......................................................................................................................

Lever (Inner) .......................................................................................................

Bushing ..........................................................................................................

Bushing ..........................................................................................................

Pin .......................................................................................................................

Roll Pin ...............................................................................................................

Pin .......................................................................................................................

Roller ..................................................................................................................

Roll Pin ...............................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

2 2 2 4 4 4 10 6 8 2 2 2 2 2 4 2 2 8 2 4 6

5-15

UNIT CODE E444 WORLD WIDE

09/2013

LOAD IN ROLLER (FIGURE 5-8) ONLY FOR MODELS WITH FORKS X=1356MM AND X=1650MM — OPTION

ITEM 1 2 3 4 5 6 7 8

5-16

PART NO.

DESCRIPTION

QTY

296172 4033001 2790851 2790082 296379 148962 2790784 2792008

Capscrew ............................................................................................................

Roller ..................................................................................................................

Support ...........................................................................................................

Drive Axle .......................................................................................................

Washer ...........................................................................................................

Capscrew .......................................................................................................

Roller ..............................................................................................................

Bushing ......................................................................................................

See Service Manual for service procedures.

4 2 1 1 1 1 1 1

©2013 HYSTER COMPANY

UNIT CODE E444 WORLD WIDE

09/2013

LOAD BACKREST (FIGURE 5-9) FOR MODELS LO2.0 - LO2.5 — OPTION

ITEM 1 1 2 3

PART NO.

DESCRIPTION

4001636 4087658 296167 302400

Load Backrest (H=1800) .....................................................................................

Load Backrest (H=1300) .....................................................................................

Capscrew ............................................................................................................

Nut ......................................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 4 4

5-17

UNIT CODE E444 WORLD WIDE

09/2013

LOAD BACKREST (FIGURE 5-10) FOR MODELS LO2.0S - LO1.0F

ITEM 1 2 3 4

5-18

PART NO.

DESCRIPTION

QTY

4035254 293615 320157 1585574

Load Backrest .....................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Nut , Clip .............................................................................................................

See Service Manual for service procedures.

1 5 5 1

©2013 HYSTER COMPANY

UNIT CODE E444 WORLD WIDE

09/2013

6

LOAD WHEEL

09/2013

UNIT CODE E444 WORLD WIDE

SECTION 6 LOAD WHEEL DESCRIPTION

PAGE

LOAD WHEELS FOR MODEL LO1.0F ..................................................................................................................................

6-8 FOR MODEL LO2.0S ..................................................................................................................................

6-6 FOR MODEL LO5.0T (→ S/N E444T01608K) ........................................................................................... 6-10 FOR MODEL LO5.0T (S/N E444T01609K →) ........................................................................................... 6-12 SINGLE LOAD WHEELS ONLY FOR MODEL LO2.0 - OPTION ........................................................................................................

6-4 TANDEM LOAD WHEELS FOR MODELS LO2.0 - LO2.5 .....................................................................................................................

6-2

©2013 HYSTER COMPANY

See Service Manual for service procedures.

6-1

UNIT CODE E444 WORLD WIDE

09/2013

TANDEM LOAD WHEELS (FIGURE 6-1) FOR MODELS LO2.0 - LO2.5

6-2

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE E444 WORLD WIDE

09/2013

TANDEM LOAD WHEELS FOR MODELS LO2.0 - LO2.5 ITEM 1 2 3 4 5 6 7 8 9 10 11

PART NO.

DESCRIPTION

4045634 4040314 4036269 1590995 1590991 2079496 1590993 1590912 1590883 1607371 1590886

Lever ...................................................................................................................

Bushing ...............................................................................................................

Bushing ...............................................................................................................

Load Wheel .........................................................................................................

Roller ..............................................................................................................

Bearing Ball ....................................................................................................

Spacer ............................................................................................................

Bushing ..........................................................................................................

Rocker Plate .......................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

2 4 4 4 1 2 1 2 4 2 4

6-3

UNIT CODE E444 WORLD WIDE

09/2013

SINGLE LOAD WHEELS (FIGURE 6-2) ONLY FOR MODEL LO2.0 — OPTION

6-4

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE E444 WORLD WIDE

09/2013

SINGLE LOAD WHEELS ONLY FOR MODEL LO2.0 – OPTION ITEM 1 2 3 4 5 6 7 8

PART NO.

DESCRIPTION

4040313 4040314 1591000 1590996 1590992 2079496 1590994 1590912

Lever ...................................................................................................................

Bushing ...............................................................................................................

Capscrew ............................................................................................................

Load Wheel .........................................................................................................

Load Wheel ....................................................................................................

Bearing Ball ....................................................................................................

Spacer ............................................................................................................

Bushing ..........................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

2 4 2 2 1 2 1 2

6-5

UNIT CODE E444 WORLD WIDE

09/2013

LOAD WHEELS (FIGURE 6-3) FOR MODEL LO2.0S

6-6

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE E444 WORLD WIDE

09/2013

LOAD WHEELS FOR MODEL LO2.0S ITEM 1 2 3 4

PART NO.

DESCRIPTION

4041164 4041153 4063362 1590883

Roller ..................................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Rocker Plate .......................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

4 4 4 4

6-7

UNIT CODE E444 WORLD WIDE

09/2013

LOAD WHEELS (FIGURE 6-4) FOR MODEL LO1.0F

6-8

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE E444 WORLD WIDE

09/2013

LOAD WHEELS FOR MODEL LO1.0F ITEM 1 2 3 4 5 6 7 8

PART NO.

DESCRIPTION

302456 1531786 1531789 194723 1531790 3041219 1530189 2770370

Roll Pin ...............................................................................................................

Roller Assembly ..................................................................................................

Roller ..............................................................................................................

Ball Bearing ....................................................................................................

Bushing ..........................................................................................................

Seal ................................................................................................................

Bushing ..........................................................................................................

Pin .......................................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

2 2 1 2 1 2 2 2

6-9

UNIT CODE E444 WORLD WIDE

09/2013

LOAD WHEELS (FIGURE 6-5) FOR MODEL LO5.0T (→ S/N E444T01608K)

6-10

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE E444 WORLD WIDE

09/2013

LOAD WHEELS FOR MODEL LO5.0T (→ S/N E444T01608K) ITEM 1 2 3 4 5 6

PART NO.

DESCRIPTION

2796353 2797998 2798010 2797949 2797977 1622768

Fitting ..................................................................................................................

Nut ......................................................................................................................

Washer ...............................................................................................................

Bearing ...............................................................................................................

Seal .....................................................................................................................

Load Wheel .........................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

2 2 2 4 4 2

6-11

UNIT CODE E444 WORLD WIDE

09/2013

LOAD WHEELS (FIGURE 6-6) FOR MODEL LO5.0T (S/N E444T01609K →)

6-12

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE E444 WORLD WIDE

09/2013

LOAD WHEELS FOR MODEL LO5.0T (S/N E444T01609K →) ITEM 1 2 3 4

PART NO.

DESCRIPTION

4045316 4045435 2798010 2797998

Load Wheel .........................................................................................................

Spacer ................................................................................................................

Washer ...............................................................................................................

Nut ......................................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

2 2 2 2

6-13

UNIT CODE E444 WORLD WIDE

09/2013

NOTES

6-14

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE E444 WORLD WIDE

09/2013

7

HYDRAULIC SYSTEM

09/2013

UNIT CODE E444 WORLD WIDE

SECTION 7 HYDRAULIC SYSTEM DESCRIPTION

PAGE

HYDRAULIC ARRANGEMENT FOR MODEL LO1.0F WITH FIXED PLATFORM ........................................................................................

FOR MODEL LO1.0F WITH LIFTABLE PLATFORM 980 MM - OPTION ...................................................

FOR MODEL LO2.0S WITH FIXED PLATFORM .......................................................................................

FOR MODEL LO2.0S WITH LIFTABLE PLATFORM 980 MM - OPTION ..................................................

FOR MODELS LO2.0 - LO2.5 WITH FIXED PLATFORM ..........................................................................

FOR MODELS LO2.0 - LO2.5 WITH LIFTABLE PLATFORM 980-1500 MM - OPTION ............................

HYDRAULIC ARRANGEMENT - GMA/CHEP PALLET ONLY FOR MODELS LO2.0 - LO2.5 WITH FIXED PLATFORM - OPTION ...............................................

ONLY FOR MODELS LO2.0 - LO2.5 WITH LIFTABLE PLATFORM - OPTION .........................................

HYDRAULIC POWER PACK FOR MODELS LO2.0 - LO2.5 WITH FIXED PLATFORM ..........................................................................

FOR MODELS LO2.0 - LO2.5 WITH LIFTABLE PLATFORM 980-1500 MM AND MODELS LO2.0S LO1.0F WITH LIFTABLE PLATFORM 980 MM - OPTION .........................................................................

FOR MODELS LO2.0S - LO1.0F WITH FIXED PLATFORM ......................................................................

HYDRAULIC VALVE BLOCK - GMA/CHEP PALLET ONLY FOR MODELS LO2.0 - LO2.5 WITH FIXED/LIFTABLE PLATFORM - OPTION .............................

LABELS ONLY FOR MODELS LO2.0 - LO2.5 - LO2.0S - LO1.0F WITH FIXED PLATFORM .................................

©2013 HYSTER COMPANY

See Service Manual for service procedures.

7-10 7-12 7-6 7-8 7-2 7-4 7-14 7-16 7-18 7-22 7-20 7-24 7-25

7-1

UNIT CODE E444 WORLD WIDE

09/2013

HYDRAULIC ARRANGEMENT (FIGURE 7-1) FOR MODELS LO2.0 - LO2.5 WITH FIXED PLATFORM

7-2

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE E444 WORLD WIDE

09/2013

HYDRAULIC ARRANGEMENT FOR MODELS LO2.0 - LO2.5 WITH FIXED PLATFORM ITEM 1 2 3 4 5 6 7 8 9 10 11 12

PART NO.

DESCRIPTION

4016384 1707312 1647712 1487097 287851 2794280 239503 1527880 4033040 4032501 4611787 1473899

Pressure Switch ..................................................................................................

Fitting ..................................................................................................................

Fitting ..................................................................................................................

Fitting ..................................................................................................................

Capscrew ............................................................................................................

Plate ....................................................................................................................

Nut ......................................................................................................................

Capscrew ............................................................................................................

Fitting ..................................................................................................................

Hydraulic Power Unit (FFigure 7-9)...................................................................

Hose Assy ...........................................................................................................

Fitting ..................................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 1 1 2 1 1 1 1

7-3

UNIT CODE E444 WORLD WIDE

09/2013

HYDRAULIC ARRANGEMENT (FIGURE 7-2) FOR MODELS LO2.0 - LO2.5 WITH LIFTABLE PLATFORM 980-1500 MM — OPTION

7-4

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE E444 WORLD WIDE

09/2013

HYDRAULIC ARRANGEMENT FOR MODELS LO2.0 - LO2.5 WITH LIFTABLE PLATFORM 980-1500 MM – OPTION ITEM 1 2 3 4 5 6 7 8 9 9 10 10 11 12 13 14

PART NO. 4016384 1707312 1647712 1487097 1516653 287851 2794280 239503 b 2770825 c 1527883 b 1571785 ac 4617982 2770679 4607792 1473899 4611787

DESCRIPTION

QTY

Pressure Switch ..................................................................................................

Fitting ..................................................................................................................

Fitting ..................................................................................................................

Fitting ..................................................................................................................

Fitting ..................................................................................................................

Capscrew ............................................................................................................

Plate ....................................................................................................................

Nut ......................................................................................................................

Screw ..................................................................................................................

Capscrew ............................................................................................................

Pump And Motor Assy (FFigure 7-11)...............................................................

Hydraulic Power Unit ..........................................................................................

Support , Rubber ................................................................................................

Hose Assy ...........................................................................................................

Fitting ..................................................................................................................

Hose Assy ...........................................................................................................

1 1 1 1 3 1 1 1 2 2 1 1 1 1 1 1

FOOTNOTES: a b

Preset HPP for models LO2.0-LO2.5, LO1.0F; HPP requiring manual setting for model LO2.0S (see Service Manual for reference) → S/N E444T01504J

©2013 HYSTER COMPANY

c

S/N E444T01505J →

See Service Manual for service procedures.

7-5

UNIT CODE E444 WORLD WIDE

09/2013

HYDRAULIC ARRANGEMENT (FIGURE 7-3) FOR MODEL LO2.0S WITH FIXED PLATFORM

7-6

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE E444 WORLD WIDE

09/2013

HYDRAULIC ARRANGEMENT FOR MODEL LO2.0S WITH FIXED PLATFORM ITEM 1 2 3 4 5 6 7 8 9 10 11 12

PART NO. 287851 2794280 239503 a 4616134 1487097 1627777 1647712 1707312 4016384 1584709 4607791 1516653

DESCRIPTION

QTY

Capscrew ............................................................................................................

Plate ....................................................................................................................

Nut ......................................................................................................................

Hydraulic Power Unit (FFigure 7-10).................................................................

Fitting ..................................................................................................................

Fitting ..................................................................................................................

Fitting ..................................................................................................................

Fitting ..................................................................................................................

Pressure Switch ..................................................................................................

Capscrew ............................................................................................................

Hose Assy ...........................................................................................................

Fitting ..................................................................................................................

1 1 1 1 1 1 1 1 1 2 1 1

FOOTNOTES: a

Preset HPP for model LO1.0F; HPP requiring manual setting for model LO2.0S (see Service Manual for reference)

©2013 HYSTER COMPANY

See Service Manual for service procedures.

7-7

UNIT CODE E444 WORLD WIDE

09/2013

HYDRAULIC ARRANGEMENT (FIGURE 7-4) FOR MODEL LO2.0S WITH LIFTABLE PLATFORM 980 MM — OPTION

7-8

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE E444 WORLD WIDE

09/2013

HYDRAULIC ARRANGEMENT FOR MODEL LO2.0S WITH LIFTABLE PLATFORM 980 MM – OPTION ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13

PART NO. 4016384 1707312 1647712 1487097 1516653 287851 2794280 1527883 239503 4607791 4607792 a 4617982 2770679

DESCRIPTION

QTY

Pressure Switch ..................................................................................................

Fitting ..................................................................................................................

Fitting ..................................................................................................................

Fitting ..................................................................................................................

Fitting ..................................................................................................................

Capscrew ............................................................................................................

Plate ....................................................................................................................

Capscrew ............................................................................................................

Nut ......................................................................................................................

Hose Assy ...........................................................................................................

Hose Assy ...........................................................................................................

Hydraulic Power Unit (FFigure 7-11).................................................................

Support , Rubber ................................................................................................

1 1 1 1 4 1 1 2 1 1 1 1 1

FOOTNOTES: a

Preset HPP for models LO2.0-LO2.5, LO1.0F; HPP requiring manual setting for model LO2.0S (see Service Manual for reference)

©2013 HYSTER COMPANY

See Service Manual for service procedures.

7-9

UNIT CODE E444 WORLD WIDE

09/2013

HYDRAULIC ARRANGEMENT (FIGURE 7-5) FOR MODEL LO1.0F WITH FIXED PLATFORM

7-10

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE E444 WORLD WIDE

09/2013

HYDRAULIC ARRANGEMENT FOR MODEL LO1.0F WITH FIXED PLATFORM ITEM 1 2 3 4 5

PART NO. 1584709 a 4616134 4607791 1516653 1627777

DESCRIPTION

QTY

Capscrew ............................................................................................................

Hydraulic Power Unit (FFigure 7-10).................................................................

Hose Assy ...........................................................................................................

Fitting ..................................................................................................................

Fitting ..................................................................................................................

2 1 1 1 1

FOOTNOTES: a

Preset HPP for model LO1.0F; HPP requiring manual setting for model LO2.0S (see Service Manual for reference)

©2013 HYSTER COMPANY

See Service Manual for service procedures.

7-11

UNIT CODE E444 WORLD WIDE

09/2013

HYDRAULIC ARRANGEMENT (FIGURE 7-6) FOR MODEL LO1.0F WITH LIFTABLE PLATFORM 980 MM — OPTION

7-12

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE E444 WORLD WIDE

09/2013

HYDRAULIC ARRANGEMENT FOR MODEL LO1.0F WITH LIFTABLE PLATFORM 980 MM – OPTION ITEM 1 2 3 4 5 6

PART NO. 1527883 1516653 4607791 4607792 a 4617982 2770679

DESCRIPTION

QTY

Capscrew ............................................................................................................

Fitting ..................................................................................................................

Hose Assy ...........................................................................................................

Hose Assy ...........................................................................................................

Hydraulic Power Unit (FFigure 7-11).................................................................

Support , Rubber ................................................................................................

2 4 1 1 1 1

FOOTNOTES: a

Preset HPP for models LO2.0-LO2.5, LO1.0F; HPP requiring manual setting for model LO2.0S (see Service Manual for reference)

©2013 HYSTER COMPANY

See Service Manual for service procedures.

7-13

UNIT CODE E444 WORLD WIDE

09/2013

HYDRAULIC ARRANGEMENT - GMA/CHEP PALLET (FIGURE 7-7) ONLY FOR MODELS LO2.0 - LO2.5 WITH FIXED PLATFORM — OPTION

7-14

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE E444 WORLD WIDE

09/2013

HYDRAULIC ARRANGEMENT - GMA/CHEP PALLET ONLY FOR MODELS LO2.0 - LO2.5 WITH FIXED PLATFORM – OPTION ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

PART NO.

DESCRIPTION

4629205 292508 176640 287851 2794280 239503 1516653 1473899 1663739 4079642 296366 293704 1611348 4629206 4032501 4079646 4084822 320157 4033040 4629207 4079644 4018480 1707312 1647712 1487097 4629204

Hose Assy ...........................................................................................................

Capscrew ............................................................................................................

Bolt ......................................................................................................................

Capscrew ............................................................................................................

Plate ....................................................................................................................

Nut ......................................................................................................................

Fitting ..................................................................................................................

Fitting ..................................................................................................................

Bolt ......................................................................................................................

Spacer ................................................................................................................

Lockwasher .........................................................................................................

Capscrew ............................................................................................................

Fitting ..................................................................................................................

Hose Assy ...........................................................................................................

Hydraulic Power Unit (FFigure 7-9)...................................................................

Plate ....................................................................................................................

Valve Block (FFigure 7-12)................................................................................

Washer ...............................................................................................................

Fitting ..................................................................................................................

Hose Assy ...........................................................................................................

Fitting ..................................................................................................................

Pressure Switch ..................................................................................................

Fitting ..................................................................................................................

Fitting ..................................................................................................................

Fitting ..................................................................................................................

Hose Assy ...........................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 2 2 1 1 1 4 1 2 1 1 1 1 1 1 1 1 6 1 1 1 1 1 1 1 1

7-15

UNIT CODE E444 WORLD WIDE

09/2013

HYDRAULIC ARRANGEMENT - GMA/CHEP PALLET (FIGURE 7-8) ONLY FOR MODELS LO2.0 - LO2.5 WITH LIFTABLE PLATFORM — OPTION

7-16

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE E444 WORLD WIDE

09/2013

HYDRAULIC ARRANGEMENT - GMA/CHEP PALLET ONLY FOR MODELS LO2.0 - LO2.5 WITH LIFTABLE PLATFORM – OPTION ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

PART NO.

DESCRIPTION

4629210 136985 320159 2794280 287851 239503 4018480 1707312 1516653 1487097 4629209 1473899 1663739 4079642 296366 293704 1611348 1647712 292508 320157 1470828 4079647 4079646 2770679 4617982 4629208

Hose Assy ...........................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Plate ....................................................................................................................

Capscrew ............................................................................................................

Nut ......................................................................................................................

Pressure Switch ..................................................................................................

Fitting ..................................................................................................................

Fitting ..................................................................................................................

Fitting ..................................................................................................................

Hose Assy ...........................................................................................................

Fitting ..................................................................................................................

Bolt ......................................................................................................................

Spacer ................................................................................................................

Lockwasher .........................................................................................................

Capscrew ............................................................................................................

Fitting ..................................................................................................................

Fitting ..................................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Fitting ..................................................................................................................

Valve Block (FFigure 7-12)................................................................................

Plate ....................................................................................................................

Support , Rubber ................................................................................................

Hydraulic Power Unit (FFigure 7-11).................................................................

Hose Assy ...........................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 2 2 1 1 1 1 1 6 1 1 1 2 1 1 1 1 1 2 4 1 1 1 1 1 1

7-17

UNIT CODE E444 WORLD WIDE

09/2013

HYDRAULIC POWER PACK (FIGURE 7-9) FOR MODELS LO2.0 - LO2.5 WITH FIXED PLATFORM

7-18

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE E444 WORLD WIDE

09/2013

HYDRAULIC POWER PACK FOR MODELS LO2.0 - LO2.5 WITH FIXED PLATFORM ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

PART NO.

DESCRIPTION

4032501 4039702 4035751 4039708 4039704 4035754 4035752 4039707 4035777 4035784 4039748 4039706 4039705 4035776 4039709 4035756 4035757

Hydraulic Power Unit ..........................................................................................

Hydraulic Motor ..............................................................................................

Nut ..................................................................................................................

Distributor .......................................................................................................

Plug ................................................................................................................

Tool (Check Valve) .........................................................................................

Check Valve ...................................................................................................

Restrictor ........................................................................................................

Valve ..............................................................................................................

Kit-Seal Valve .............................................................................................

Solenoid .........................................................................................................

Hose ...............................................................................................................

Pressure Valve ...............................................................................................

Strainer ...........................................................................................................

Tank ...............................................................................................................

O-Ring ........................................................................................................

Plug (Filter) .................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

7-19

UNIT CODE E444 WORLD WIDE

09/2013

HYDRAULIC POWER PACK (FIGURE 7-10) FOR MODELS LO2.0S - LO1.0F WITH FIXED PLATFORM

7-20

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE E444 WORLD WIDE

09/2013

HYDRAULIC POWER PACK FOR MODELS LO2.0S - LO1.0F WITH FIXED PLATFORM ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

PART NO. a 4616134 4039882 1600291 124622 1503993 355866 4039881 4039883 4039885 355859 4039884 1669526 2794763 4039880 1470170 4039879 1706765 4057147

DESCRIPTION

QTY

Hydraulic Power Unit ..........................................................................................

Kit-Motor .............................................................................................................

Kit-Brush .........................................................................................................

Ball Bearing ....................................................................................................

Coupling .........................................................................................................

Valve ...................................................................................................................

Kit-Pump .............................................................................................................

Reservoir ............................................................................................................

Tube ...............................................................................................................

Strainer ...........................................................................................................

Tank ...............................................................................................................

Elbow ..............................................................................................................

Plug ................................................................................................................

O-Ring ................................................................................................................

Relief Valve .........................................................................................................

Kit-Adapter ..........................................................................................................

Kit-Valve .............................................................................................................

Flow Valve ..........................................................................................................

1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1

FOOTNOTES: a

Preset HPP for model LO1.0F; HPP requiring manual setting for model LO2.0S (see Service Manual for reference)

©2013 HYSTER COMPANY

See Service Manual for service procedures.

7-21

UNIT CODE E444 WORLD WIDE

09/2013

HYDRAULIC POWER PACK (FIGURE 7-11) FOR MODELS LO2.0 - LO2.5 WITH LIFTABLE PLATFORM 980-1500 MM AND MODELS LO2.0S - LO1.0F WITH LIFTABLE PLATFORM 980 MM — OPTION

7-22

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE E444 WORLD WIDE

09/2013

HYDRAULIC POWER PACK FOR MODELS LO2.0 - LO2.5 WITH LIFTABLE PLATFORM 980-1500 MM AND MODELS LO2.0S - LO1.0F WITH LIFTABLE PLATFORM 980 MM – OPTION ITEM 1 1 2 3 4 5 6 7 8 8 9 10 11 12 13 14 15 16 17 18 19 19 20 21 22 23 24

PART NO. b 1571785 ac 4617982 2794544 1600291 124622 1503993 1470170 1470171 b 1600292 c 4057146 2770675 1485361 1670009 1485359 1556294 1470172 355859 1503998 1600793 1556295 b 1600293 c 4057147 1483181 2310204 355866 1689629 296016

DESCRIPTION

QTY

Pump And Motor Assy ........................................................................................

Hydraulic Power Unit ..........................................................................................

Pump Motor ....................................................................................................

Kit-Brush ....................................................................................................

Ball Bearing ................................................................................................

Coupling .........................................................................................................

Relief Valve ....................................................................................................

Pump ..............................................................................................................

Manifold Assembly .........................................................................................

Manifold ..........................................................................................................

Valve , Proportional ....................................................................................

Valve ..........................................................................................................

Solenoid Valve ...........................................................................................

Relief Valve ................................................................................................

Key .............................................................................................................

Hydraulic Tank Kit ..........................................................................................

Strainer .......................................................................................................

Hyd Oil Fill Cap ..........................................................................................

Tube Assy ..................................................................................................

Spacer ............................................................................................................

Kit-Flow Control Valve ....................................................................................

Flow Valve ......................................................................................................

Distributor Body ..............................................................................................

O-Ring ........................................................................................................

Valve ..........................................................................................................

O-Ring ............................................................................................................

Capscrew .......................................................................................................

1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 4

FOOTNOTES: a b

Preset HPP for models LO2.0-LO2.5, LO1.0F; HPP requiring manual setting for model LO2.0S (see Service Manual for reference) → S/N E444T01504J

©2013 HYSTER COMPANY

c

S/N E444T01505J →

See Service Manual for service procedures.

7-23

UNIT CODE E444 WORLD WIDE

09/2013

HYDRAULIC VALVE BLOCK - GMA/CHEP PALLET (FIGURE 7-12) ONLY FOR MODELS LO2.0 - LO2.5 WITH FIXED/LIFTABLE PLATFORM — OPTION

KEY: A: Models with fixed platform B: Models with liftable platform ITEM

1 2 3 4 4 5 6 7

7-24

QTY A B

PART NO.

DESCRIPTION

4084822 4079647 4039910 1670233 4039908 4039938 4039937 1485359 4039909 4039911

Valve Block ................................................................................................

Valve Block ................................................................................................

Coil .........................................................................................................

Valve ......................................................................................................

Manifold .................................................................................................

Check Valve ...........................................................................................

Check Valve ...........................................................................................

Relief Valve ............................................................................................

Plug ........................................................................................................

Cartridge Valve ......................................................................................

See Service Manual for service procedures.

1 ..

2 1 1 1 ..

1 6 1

..

1 2 1 1 ..

1 1 6 1

©2013 HYSTER COMPANY

UNIT CODE E444 WORLD WIDE

09/2013

LABELS (FIGURE 7-13) ONLY FOR MODELS LO2.0 - LO2.5 - LO2.0S - LO1.0F WITH FIXED PLATFORM

ITEM

PART NO.

DESCRIPTION

2792747

Label (Oil Level) ..................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1

7-25

UNIT CODE E444 WORLD WIDE

09/2013

NOTES

7-26

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE E444 WORLD WIDE

09/2013

8

LIFT CYLINDERS

09/2013

UNIT CODE E444 WORLD WIDE

SECTION 8 LIFT CYLINDERS DESCRIPTION

PAGE

FORKS LIFT CYLINDER FOR MODELS LO2.0 - LO2.5 .....................................................................................................................

8-2 FOR MODELS LO2.0S - LO1.0F ................................................................................................................

8-4 FOR MODELS LO2.0S - LO1.0F ................................................................................................................

8-6 FORKS LIFT CYLINDER - GMA/CHEP PALLET FOR MODELS LO2.0 - LO2.5 - OPTION ....................................................................................................

8-3 PLATFORM LIFT CYLINDER FOR MODELS WITH LIFTABLE PLATFORM 980-1500 MM - OPTION (→ S/N E444T01940L) .............

8-8 FOR MODELS WITH LIFTABLE PLATFORM 980-1500 MM - OPTION (S/N E444T01941L →) ............. 8-10

©2013 HYSTER COMPANY

See Service Manual for service procedures.

8-1

UNIT CODE E444 WORLD WIDE

09/2013

FORKS LIFT CYLINDER (FIGURE 8-1) FOR MODELS LO2.0 - LO2.5

ITEM 1 2 3 4 5 6 7 8

8-2

PART NO.

DESCRIPTION

QTY

4611628 4045619 4045618 4045620 292515 136692 1584709 4044480

Cylinder ...............................................................................................................

Rod .................................................................................................................

Cylinder Liner .................................................................................................

Kit-Seal ...........................................................................................................

Capscrew ............................................................................................................

Nut ......................................................................................................................

Capscrew ............................................................................................................

Support ...............................................................................................................

See Service Manual for service procedures.

1 1 1 1 1 1 2 1

©2013 HYSTER COMPANY

UNIT CODE E444 WORLD WIDE

09/2013

FORKS LIFT CYLINDER - GMA/CHEP PALLET (FIGURE 8-2) FOR MODELS LO2.0 - LO2.5 — OPTION

ITEM 1 2 3 4 5 6 7 8 9 10

PART NO. 4629203 4039717 4039719 a. . . . . a. . . . . a. . . . . a. . . . . a. . . . .

4039716 4039715 4039718

DESCRIPTION

QTY

Cylinder ...............................................................................................................

Screw .............................................................................................................

Kit-Seal ...........................................................................................................

Guide ring ...................................................................................................

Piston seal ..................................................................................................

Static seal ...................................................................................................

Rod seal .....................................................................................................

Rod wiper ...................................................................................................

Piston .............................................................................................................

Rod .................................................................................................................

Gland ..............................................................................................................

1 1 1 1 1 1 1 1 1 1 1

FOOTNOTES: a

NOT SERVICED SEPARATELY

©2013 HYSTER COMPANY

See Service Manual for service procedures.

8-3

UNIT CODE E444 WORLD WIDE

09/2013

FORKS LIFT CYLINDER (FIGURE 8-3) FOR MODELS LO2.0S - LO1.0F

8-4

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE E444 WORLD WIDE

09/2013

FORKS LIFT CYLINDER FOR MODELS LO2.0S - LO1.0F KEY: A: LO2.0S B: LO1.0F ITEM 1 2 3 4 5 6 7 8 9 10 10 11 12 13 14 15 16 17

QTY A B

PART NO.

DESCRIPTION

296152 4050112 4036579 129339 4035927 15224 302405 4035728 4035961 4618631 4618632 4048814 292528 320161 302457 296215 4035916 4077721 4035743

Capscrew ...................................................................................................

Cover Plate ................................................................................................

Leaf Chain - Fixed Length ..........................................................................

Pin ..............................................................................................................

Chain Anchor .............................................................................................

Cotter Pin ...................................................................................................

Locknut .......................................................................................................

Chain Sheave .............................................................................................

Support .......................................................................................................

Cylinder Assy (200 Bar) (FFigure 8-4)......................................................

Cylinder Assy (150 Bar) (FFigure 8-4)......................................................

6 1 1 2 1 5 1 1 1 1 ..

6 1 1 2 1 5 1 1 1 ..

1

Capscrew ...................................................................................................

Washer .......................................................................................................

Roll Pin .......................................................................................................

Capscrew ...................................................................................................

Pin ..............................................................................................................

Washer .......................................................................................................

Bearing .......................................................................................................

1 1 1 1 1 2 2

1 1 1 1 1 2 2

©2013 HYSTER COMPANY

See Service Manual for service procedures.

8-5

UNIT CODE E444 WORLD WIDE

09/2013

FORKS LIFT CYLINDER (FIGURE 8-4) FOR MODELS LO2.0S - LO1.0F

8-6

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE E444 WORLD WIDE

09/2013

FORKS LIFT CYLINDER FOR MODELS LO2.0S - LO1.0F KEY: A: LO2.0S B: LO1.0F ITEM

1 2 3 4 5 6 7 8 9 9

QTY A B

PART NO.

DESCRIPTION

4618631 4618632 4058067 4058064 4058066 4058070 4058068 1638119 4058065 4058069 4619472 4619473

Cylinder Assy (200 Bar) .............................................................................

Cylinder Assy (150 Bar) .............................................................................

Cylinder Head ........................................................................................

Rod ........................................................................................................

Piston .....................................................................................................

Guide .....................................................................................................

Plug ........................................................................................................

Sealing Washer .....................................................................................

Tube Wldmt-Cylinder .............................................................................

Valve ......................................................................................................

Kit-Seal ..................................................................................................

Kit-Seal ..................................................................................................

©2013 HYSTER COMPANY

See Service Manual for service procedures.

1 ..

1 1 1 1 1 1 1 1 1 ..

..

1 1 1 1 1 1 1 1 1 ..

1

8-7

UNIT CODE E444 WORLD WIDE

09/2013

PLATFORM LIFT CYLINDER (FIGURE 8-5) FOR MODELS WITH LIFTABLE PLATFORM 980-1500 MM — OPTION (→ S/N E444T01940L)

8-8

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE E444 WORLD WIDE

09/2013

PLATFORM LIFT CYLINDER FOR MODELS WITH LIFTABLE PLATFORM 980-1500 MM – OPTION (→ S/N E444T01940L) KEY: A: Liftable platform 980 mm B: Liftable platform 1500 mm ITEM 1 1 2 2 3 4 5 6 7 8 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

QTY A B

PART NO.

DESCRIPTION

2078753 4629180 1569929 4003876 1571243 1569930 1698815 1569942 1569944 1569932 4003878 2780996 2782023 296040 292683 2078842 1535758 136681 329069 292500 1692397 2799069 320156 1692398 2780616

Cylinder Assy .............................................................................................

Lift Cylinder ................................................................................................

Rod ........................................................................................................

Rod ........................................................................................................

Spacer ...................................................................................................

Piston .....................................................................................................

Cylinder Head ........................................................................................

Washer ..................................................................................................

Screw .....................................................................................................

Tube Wldmt-Cylinder .............................................................................

Tube Wldmt-Cylinder .............................................................................

Kit-Seal ..................................................................................................

Valve ......................................................................................................

Capscrew ...................................................................................................

Lockwasher ................................................................................................

Washer .......................................................................................................

Spacer ........................................................................................................

Capscrew ...................................................................................................

Nut ..............................................................................................................

Capscrew ...................................................................................................

Plate ...........................................................................................................

Puffer ..........................................................................................................

Washer .......................................................................................................

Clamp .........................................................................................................

Cushion ......................................................................................................

©2013 HYSTER COMPANY

See Service Manual for service procedures.

1 ..

1 ..

1 1 1 1 1 1 ..

1 1 1 1 1 2 1 1 4 1 1 1 1 1

..

1 ..

1 ..

1 1 1 1 ..

1 1 1 1 1 1 2 1 1 4 1 1 1 1 1

8-9

UNIT CODE E444 WORLD WIDE

09/2013

PLATFORM LIFT CYLINDER (FIGURE 8-6) FOR MODELS WITH LIFTABLE PLATFORM 980-1500 MM — OPTION (S/N E444T01941L →)

8-10

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE E444 WORLD WIDE

09/2013

PLATFORM LIFT CYLINDER FOR MODELS WITH LIFTABLE PLATFORM 980-1500 MM – OPTION (S/N E444T01941L →) KEY: A: Liftable platform 980 mm B: Liftable platform 1500 mm ITEM

1 2 2 3 4 5 6 6 7 8 9 10 11 12 13 14 15

QTY A B

PART NO.

DESCRIPTION

2078753 4629180 1698815 1569929 4003876 1571243 1569930 2782023 1569932 4003878 1569944 1569942 2780996 296040 292683 2078842 1535758 136681 4075973

Cylinder Assy .............................................................................................

Lift Cylinder ................................................................................................

Cylinder Head ........................................................................................

Rod ........................................................................................................

Rod ........................................................................................................

Spacer ...................................................................................................

Piston .....................................................................................................

Valve ......................................................................................................

Tube Wldmt-Cylinder .............................................................................

Tube Wldmt-Cylinder .............................................................................

Screw .....................................................................................................

Washer ..................................................................................................

Kit-Seal ..................................................................................................

Capscrew ...................................................................................................

Lockwasher ................................................................................................

Washer .......................................................................................................

Spacer ........................................................................................................

Capscrew ...................................................................................................

Clamp .........................................................................................................

©2013 HYSTER COMPANY

See Service Manual for service procedures.

1 ..

1 1 ..

1 1 1 1 ..

1 1 1 1 1 1 2 2 1

..

1 1 ..

1 ..

1 1 ..

1 1 1 1 1 1 1 2 2 1

8-11

UNIT CODE E444 WORLD WIDE

09/2013

NOTES

8-12

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE E444 WORLD WIDE

09/2013

9

OPERATOR COMPARTMENT

09/2013

UNIT CODE E444 WORLD WIDE

SECTION 9 OPERATOR COMPARTMENT DESCRIPTION

PAGE

BOX ONLY FOR MODELS WITH FIXED PLATFORM - OPTION ......................................................................

COVER ROUTING ONLY FOR MODELS WITH LIFTABLE PLATFORM (→ S/N E444T01544K) ..........................................

ONLY FOR MODELS WITH LIFTABLE PLATFORM (S/N E444T01545K →) ..........................................

HANDLE ONLY FOR MODELS WITH FIXED PLATFORM AND LIFTABLE PLATFORM 980 MM - OPTION ..........

PAPER CLIP ...................................................................................................................................................

PAPER HOLDER OPTION .......................................................................................................................................................

PLATFORM FOR MODEL LO5.0T ..................................................................................................................................

FOR MODELS LO2.0 - LO2.5 - LO2.0S - LO1.0F WITH FIXED PLATFORM ............................................

FOR MODELS WITH LIFTABLE PLATFORM 1500 MM - OPTION ...........................................................

FOR MODELS WITH LIFTABLE PLATFORM 980 MM - OPTION .............................................................

PLATFORM WITH SCOOTER CONTROL LIFTABLE FOR MODELS WITH LIFTABLE PLATFORM - OPTION ...........................................................................

PLATFROM SUPPORT GUIDE ONLY FOR MODELS WITH LIFTABLE PLATFORM 980-1500 MM - OPTION .........................................

SIDE GATES ONLY FOR MODELS WITH LIFTABLE PLATFORM 1500 MM .................................................................

ONLY FOR MODELS WITH LIFTABLE PLATFORM 1500 MM .................................................................

STEP SECOND LEVEL ONLY FOR MODELS LO2.0 - LO2.5 - LO2.0S - LO1.0F WITH FIXED PLATFORM - OPTION ................

ONLY FOR MODELS LO2.0 - LO2.5 - LO2.0S - LO1.0F WITH FIXED PLATFORM - OPTION ................

STORAGE BOX ONLY FOR MODELS LO2.0 - LO2.5 - OPTION .........................................................................................

TRAY SUPPORT ONLY FOR MODELS WITH FIXED PLATFORM - OPTION ......................................................................

©2013 HYSTER COMPANY

See Service Manual for service procedures.

9-27 9-22 9-23 9-26 9-24 9-25 9-10 9-2 9-6 9-4 9-8 9-12 9-14 9-16 9-18 9-20 9-29 9-28

9-1

UNIT CODE E444 WORLD WIDE

09/2013

PLATFORM (FIGURE 9-1) FOR MODELS LO2.0 - LO2.5 - LO2.0S - LO1.0F WITH FIXED PLATFORM

9-2

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE E444 WORLD WIDE

09/2013

PLATFORM FOR MODELS LO2.0 - LO2.5 - LO2.0S - LO1.0F WITH FIXED PLATFORM ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 14 15 15 16 17 18 19 20 21 22 23 24 25 26

PART NO. 1692528 4019981 335989 222021 335991 4010147 296158 1476421 296165 a 1611696 1705585 4032530 1694931 4086420 b 1694933 c 4086422 b 1694932 c 4086421 1330409 1330414 1330437 320158 136681 1692527 302400 176640 287805 4032875 4023020

DESCRIPTION

QTY

Plate ....................................................................................................................

Cover ..................................................................................................................

Information Case ................................................................................................

Rivet ....................................................................................................................

Cover (Information Case) ...................................................................................

Cover ..................................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

Spacer ................................................................................................................

Support ...............................................................................................................

Foam Rubber ......................................................................................................

1 1 1 7 1 1 8 6 2 1 1 2

Floormat ..............................................................................................................

Floormat .........................................................................................................

Floormat .........................................................................................................

Floormat .........................................................................................................

Floormat .........................................................................................................

Connector .......................................................................................................

Connector (Secondary Lock) ..........................................................................

Terminal (Pin) .................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

Plate ....................................................................................................................

Nut ......................................................................................................................

Bolt ......................................................................................................................

Capscrew ............................................................................................................

Plate ....................................................................................................................

Plate ....................................................................................................................

1 1 1 1 1 1 1 2 7 3 1 2 2 2 2 1

FOOTNOTES: a b

OPTION → S/N E444T01920L INC. 01922-01923, 01928

©2013 HYSTER COMPANY

c

S/N E444T01921L → EXC. 01922-01923, 01928

See Service Manual for service procedures.

9-3

UNIT CODE E444 WORLD WIDE

09/2013

PLATFORM (FIGURE 9-2) FOR MODELS WITH LIFTABLE PLATFORM 980 MM — OPTION

9-4

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE E444 WORLD WIDE

09/2013

PLATFORM FOR MODELS WITH LIFTABLE PLATFORM 980 MM – OPTION ITEM 1 2 3 4 5 6 7 8 9 10 11 11 12 13 14 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

PART NO. 4019981 335989 222021 335991 4010147 296158 4005287 4086423 1330437 1330411 1330416 a 1696150 b 4086424 4016239 4016240 a 1705695 b 4086425 296161 1476421 4057513 1512440 302399 222023 4025191 1693733 320158 296166 2783577 4010413 1705698 320157 296165 1585574 296151 320155 4023020

DESCRIPTION

QTY

Cover ..................................................................................................................

Information Case ................................................................................................

Rivet ....................................................................................................................

Cover (Information Case) ...................................................................................

Cover ..................................................................................................................

Capscrew ............................................................................................................

1 1 7 1 1 8

Floormat ..............................................................................................................

Terminal (Pin) .................................................................................................

Connector .......................................................................................................

Connector (Secondary Lock) ..........................................................................

Floormat .........................................................................................................

Floormat .........................................................................................................

Label ...............................................................................................................

Label ...............................................................................................................

Floormat .........................................................................................................

Floormat .........................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Support ...............................................................................................................

1 4 1 1 1 1 1 1 1 1 4 8 2

Nut ......................................................................................................................

Rivet ....................................................................................................................

Plate ....................................................................................................................

Cab .....................................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

Clip ......................................................................................................................

Plate ....................................................................................................................

Plate ....................................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

Nut , Clip .............................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Plate ....................................................................................................................

4 5 1 1 6 6 1 2 1 2 2 2 2 2 1

FOOTNOTES: a

→ S/N E444T01943L

©2013 HYSTER COMPANY

b

S/N E444T01944L →

See Service Manual for service procedures.

9-5

UNIT CODE E444 WORLD WIDE

09/2013

PLATFORM (FIGURE 9-3) FOR MODELS WITH LIFTABLE PLATFORM 1500 MM — OPTION

9-6

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE E444 WORLD WIDE

09/2013

PLATFORM FOR MODELS WITH LIFTABLE PLATFORM 1500 MM – OPTION ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 24 25 26 27 27 28 29

PART NO. 296161 1476421 4057513 1512440 302399 1693787 296158 2783577 320158 296166 1585574 1705698 320157 320155 296151 222021 4023020 4019303 335989 335991 4010147 4005287 4086423 1330437 1330411 a 1696150 b 4086424 4016239 4016240 a 1705695 b 4086425 222023 4025191

DESCRIPTION

QTY

Capscrew ............................................................................................................

Washer ...............................................................................................................

Support ...............................................................................................................

4 8 2

Nut ......................................................................................................................

Cab .....................................................................................................................

Capscrew ............................................................................................................

Clip ......................................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

Nut , Clip .............................................................................................................

Plate ....................................................................................................................

Washer ...............................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

Rivet ....................................................................................................................

Plate ....................................................................................................................

Cover ..................................................................................................................

Information Case ................................................................................................

Cover (Information Case) ...................................................................................

Cover ..................................................................................................................

4 1 8 1 6 8 2 1 2 2 2 7 1 1 1 1 1

Floormat ..............................................................................................................

Terminal (Pin) .................................................................................................

Connector .......................................................................................................

Floormat .........................................................................................................

Floormat .........................................................................................................

Label ...............................................................................................................

Label ...............................................................................................................

Floormat .........................................................................................................

Floormat .........................................................................................................

Rivet ....................................................................................................................

Plate ....................................................................................................................

1 4 1 1 1 1 1 1 1 5 1

FOOTNOTES: a

→ S/N E444T01943L

©2013 HYSTER COMPANY

b

S/N E444T01944L →

See Service Manual for service procedures.

9-7

UNIT CODE E444 WORLD WIDE

09/2013

PLATFORM WITH SCOOTER CONTROL LIFTABLE (FIGURE 9-4) FOR MODELS WITH LIFTABLE PLATFORM — OPTION

9-8

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE E444 WORLD WIDE

09/2013

PLATFORM WITH SCOOTER CONTROL LIFTABLE FOR MODELS WITH LIFTABLE PLATFORM – OPTION ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

PART NO.

DESCRIPTION

4023525 296156 4023213 320155 302398 4073813 4055537 292508 4050548 302400 320156 296158 4083719 296215 4050550 4050347 176640 296159 4054575 296128 292507 4050356 1512440 302399 2055720 136703 4050546 320157 4050353 320158 1518329 296153 4012154 4012135 .....

Switch .................................................................................................................

Capscrew ............................................................................................................

Plate ....................................................................................................................

Washer ...............................................................................................................

Locknut ...............................................................................................................

Cover ..................................................................................................................

Knob ...................................................................................................................

Capscrew ............................................................................................................

Pin .......................................................................................................................

Nut ......................................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

Plug .....................................................................................................................

Capscrew ............................................................................................................

Plate ....................................................................................................................

Barrier .................................................................................................................

Bolt ......................................................................................................................

Capscrew ............................................................................................................

Support ...............................................................................................................

Nut ......................................................................................................................

Capscrew ............................................................................................................

Cover ..................................................................................................................

1 2 1 10 10 1 2 2 2 10 9 3 1 2 1 1 4 2 1 1 4 1

Nut ......................................................................................................................

Capscrew ............................................................................................................

Capscrew ............................................................................................................

Tube ....................................................................................................................

Washer ...............................................................................................................

Barrier .................................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

Capscrew ............................................................................................................

Wire Driver ..........................................................................................................

Plate ....................................................................................................................

Platform (FFigure 9-2).......................................................................................

6 2 2 2 2 1 2 2 6 1 1 1

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

9-9

UNIT CODE E444 WORLD WIDE

09/2013

PLATFORM (FIGURE 9-5) FOR MODEL LO5.0T

9-10

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE E444 WORLD WIDE

09/2013

PLATFORM FOR MODEL LO5.0T ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 14 15 15 16 17 18 19 20 21 22 23

PART NO. 1692528 4019981 335989 222021 335991 4010147 296158 1476421 296165 a 1611696 4032530 1705585 1694931 4086420 b 1694933 c 4086422 b 1694932 c 4086421 1330409 1330414 1330437 176640 1692527 239503 320158 4023020

DESCRIPTION

QTY

Plate ....................................................................................................................

Cover ..................................................................................................................

Information Case ................................................................................................

Rivet ....................................................................................................................

Cover (Information Case) ...................................................................................

Cover ..................................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

Spacer ................................................................................................................

Foam Rubber ......................................................................................................

Support ...............................................................................................................

1 1 1 7 1 1 8 6 2 1 2 1

Floormat ..............................................................................................................

Floormat .........................................................................................................

Floormat .........................................................................................................

Floormat .........................................................................................................

Floormat .........................................................................................................

Connector .......................................................................................................

Connector (Secondary Lock) ..........................................................................

Terminal (Pin) .................................................................................................

Bolt ......................................................................................................................

Plate ....................................................................................................................

Nut ......................................................................................................................

Washer ...............................................................................................................

Plate ....................................................................................................................

1 1 1 1 1 1 1 2 6 1 2 8 1

FOOTNOTES: a b

OPTION → S/N E444T01920L INC. 01922-01923, 01928

©2013 HYSTER COMPANY

c

S/N E444T01921L → EXC. 01922-01923, 01928

See Service Manual for service procedures.

9-11

UNIT CODE E444 WORLD WIDE

09/2013

PLATFROM SUPPORT GUIDE (FIGURE 9-6) ONLY FOR MODELS WITH LIFTABLE PLATFORM 980-1500 MM — OPTION

9-12

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE E444 WORLD WIDE

09/2013

PLATFROM SUPPORT GUIDE ONLY FOR MODELS WITH LIFTABLE PLATFORM 980-1500 MM – OPTION KEY: A: Liftable platform 980 mm B: Liftable platform 1500 mm ITEM 1 1 2 3 4 5 6 7 8 9 10 11 12 12 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

PART NO. 1699736 1699719 296034 1696143 1696144 61056 302401 1512440 302399 1584709 4019347 320156 292501 a 1699737 b 4079177 4079176 2770825 320159 4012273 292521 296153 4012154 4012104 4012135 320155 302398 296154 4042614 292513 4012182 1699720

QTY A B

DESCRIPTION Pin ..............................................................................................................

Pin ..............................................................................................................

Capscrew ...................................................................................................

Support .......................................................................................................

Bushing ......................................................................................................

O-Ring ........................................................................................................

Locknut .......................................................................................................

2 ..

4 2 4 4 4

..

2 4 2 4 4 4

Nut ..............................................................................................................

Capscrew ...................................................................................................

Plate ...........................................................................................................

Washer .......................................................................................................

Capscrew ...................................................................................................

Support .......................................................................................................

Support .......................................................................................................

Support .......................................................................................................

Screw .........................................................................................................

Washer .......................................................................................................

Support .......................................................................................................

Capscrew ...................................................................................................

Capscrew ...................................................................................................

Wire Driver .................................................................................................

Support .......................................................................................................

Plate ...........................................................................................................

Washer .......................................................................................................

Locknut .......................................................................................................

Capscrew ...................................................................................................

Plate ...........................................................................................................

Capscrew ...................................................................................................

Plate ...........................................................................................................

Support .......................................................................................................

1 3 1 1 1 1 1 ..

2 6 1 6 4 1 1 1 10 6 2 1 2 1 2

1 3 1 1 1 .. ..

1 2 6 1 6 4 1 1 1 10 6 2 1 2 1 2

FOOTNOTES: a

→ S/N E444T01940L

©2013 HYSTER COMPANY

b

S/N E444T01941L →

See Service Manual for service procedures.

9-13

UNIT CODE E444 WORLD WIDE

09/2013

SIDE GATES (FIGURE 9-7) ONLY FOR MODELS WITH LIFTABLE PLATFORM 1500 MM

9-14

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE E444 WORLD WIDE

09/2013

SIDE GATES ONLY FOR MODELS WITH LIFTABLE PLATFORM 1500 MM ITEM 1 2 3 4 5 6 7 8

PART NO.

DESCRIPTION

4022367 320159 296172 4022366 1512440 302399 177599 296159 4608193

Gate (Left side) (FFigure 9-8)............................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

Gate (Right side) (FFigure 9-8).........................................................................

1 6 6 1

Nut ......................................................................................................................

Clamp .................................................................................................................

Capscrew ............................................................................................................

Wire Harness ......................................................................................................

2 2 2 1

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

9-15

UNIT CODE E444 WORLD WIDE

09/2013

SIDE GATES (FIGURE 9-8) ONLY FOR MODELS WITH LIFTABLE PLATFORM 1500 MM

9-16

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE E444 WORLD WIDE

09/2013

SIDE GATES ONLY FOR MODELS WITH LIFTABLE PLATFORM 1500 MM ITEM 1 2 3 4 5 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46

PART NO.

DESCRIPTION

1652444 329069 302152 296163 1612132 1612131 1612139 136692 1626221 180702 1612129 1612137 302358 1612141 320159 4041167 296227 4022581 296158 302446 4022368 1612145 293761 1612150 302452 1612157 1612153 2794248 4006969 296157 296224 1612147 302363 1612158 320156 296154 1612152 1612143 1661003 2796380 1612155 1612142 1612156 1612151 1538118 1612154 302155

Arm .....................................................................................................................

Nut ......................................................................................................................

Setscrew .............................................................................................................

Capscrew ............................................................................................................

Right Gate Cover ................................................................................................

Left Gate Cover ..................................................................................................

LInkage ...............................................................................................................

Nut ......................................................................................................................

Pipe .....................................................................................................................

Snap Ring ...........................................................................................................

Pin .......................................................................................................................

Rod End ..............................................................................................................

Dowel ..................................................................................................................

Linkage ...............................................................................................................

Washer ...............................................................................................................

Gas Spring ..........................................................................................................

Capscrew ............................................................................................................

Plate ....................................................................................................................

Capscrew ............................................................................................................

Roll Pin ...............................................................................................................

Plate ....................................................................................................................

Plate ....................................................................................................................

Capscrew ............................................................................................................

Plate ....................................................................................................................

Roll Pin ...............................................................................................................

Pin .......................................................................................................................

Bushing ...............................................................................................................

Proximity Switch .................................................................................................

Plate ....................................................................................................................

Capscrew ............................................................................................................

Capscrew ............................................................................................................

Spring Cushion ...................................................................................................

Dowel ..................................................................................................................

Pipe .....................................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

Plate ....................................................................................................................

Plate ....................................................................................................................

Center Arm .........................................................................................................

Plug .....................................................................................................................

Pin .......................................................................................................................

Plate ....................................................................................................................

Pin .......................................................................................................................

Block ...................................................................................................................

Bushing ...............................................................................................................

Pin .......................................................................................................................

Setscrew .............................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 2 1 4 1 1 1 7 1 8 4 4 1 1 1 1 1 1 4 2 1 1 2 1 1 1 2 1 1 2 16 1 1 2 2 4 2 1 1 1 3 1 8 1 4 2 1

9-17

UNIT CODE E444 WORLD WIDE

09/2013

STEP SECOND LEVEL (FIGURE 9-9) ONLY FOR MODELS LO2.0 - LO2.5 - LO2.0S - LO1.0F WITH FIXED PLATFORM — OPTION

9-18

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE E444 WORLD WIDE

09/2013

STEP SECOND LEVEL ONLY FOR MODELS LO2.0 - LO2.5 - LO2.0S - LO1.0F WITH FIXED PLATFORM – OPTION ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13

PART NO.

DESCRIPTION

4043158 4043146 320157 320158 296009 239503 2799069 4043165 296235 296225 329069 296226 4043097

Step (Right) (FFigure 9-10)...............................................................................

Step (Left) (FFigure 9-10)..................................................................................

Washer ...............................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

Nut ......................................................................................................................

Puffer ..................................................................................................................

Block ...................................................................................................................

Capscrew ............................................................................................................

Screw ..................................................................................................................

Nut ......................................................................................................................

Capscrew ............................................................................................................

Handle ................................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 8 4 6 4 2 2 4 2 4 4 1

9-19

UNIT CODE E444 WORLD WIDE

09/2013

STEP SECOND LEVEL (FIGURE 9-10) ONLY FOR MODELS LO2.0 - LO2.5 - LO2.0S - LO1.0F WITH FIXED PLATFORM — OPTION

9-20

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE E444 WORLD WIDE

09/2013

STEP SECOND LEVEL ONLY FOR MODELS LO2.0 - LO2.5 - LO2.0S - LO1.0F WITH FIXED PLATFORM – OPTION ITEM 1 2 3 4 5 6 7 8 9 9 10 11 12 13 13 14 15 16 17 18 19

PART NO.

DESCRIPTION

2022617 320156 4043054 4043056 2061357 1512440 302399 4041019 4043055 4043156 4043053 1698418 353144 4043058 4043157 4043145 2790004 1562278 292500 1560678 4043057 2784060

Capscrew ............................................................................................................

Washer ...............................................................................................................

Cover ..................................................................................................................

Spacer Block .......................................................................................................

Capscrew ............................................................................................................

1 1 1 1 1

Nut ......................................................................................................................

Bushing ...............................................................................................................

Shaft ...................................................................................................................

Support (Right) ...................................................................................................

Support (Left) ......................................................................................................

Clip ......................................................................................................................

Capscrew ............................................................................................................

Cover ..................................................................................................................

Step (Right) .........................................................................................................

Step (Left) ...........................................................................................................

Snap Ring ...........................................................................................................

Vibration Damper ................................................................................................

Capscrew ............................................................................................................

Nut ......................................................................................................................

Gas Spring ..........................................................................................................

Snap Ring ...........................................................................................................

1 2 1 1 1 3 3 1 1 1 1 1 1 1 1 1

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

9-21

UNIT CODE E444 WORLD WIDE

09/2013

COVER ROUTING (FIGURE 9-11) ONLY FOR MODELS WITH LIFTABLE PLATFORM (→ S/N E444T01544K)

ITEM 1 2 3

9-22

PART NO.

DESCRIPTION

QTY

4032475 287817 320156

Cover ..................................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

See Service Manual for service procedures.

1 2 2

©2013 HYSTER COMPANY

UNIT CODE E444 WORLD WIDE

09/2013

COVER ROUTING (FIGURE 9-12) ONLY FOR MODELS WITH LIFTABLE PLATFORM (S/N E444T01545K →)

ITEM 1 2 3 4

PART NO.

DESCRIPTION

4047807 296160 320156 1698418

Cover ..................................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Clip ......................................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 4 4 4

9-23

UNIT CODE E444 WORLD WIDE

09/2013

PAPER CLIP (FIGURE 9-13)

ITEM 1 2

9-24

PART NO.

DESCRIPTION

QTY

222021 1600226

Rivet ....................................................................................................................

Clip ......................................................................................................................

See Service Manual for service procedures.

2 1

©2013 HYSTER COMPANY

UNIT CODE E444 WORLD WIDE

09/2013

PAPER HOLDER (FIGURE 9-14) OPTION

ITEM 1 2 3 4 5

PART NO.

DESCRIPTION

1654920 4033404 320158 136681 302400

Plug .....................................................................................................................

Support ...............................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

Nut ......................................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 2 2 2

9-25

UNIT CODE E444 WORLD WIDE

09/2013

HANDLE (FIGURE 9-15) ONLY FOR MODELS WITH FIXED PLATFORM AND LIFTABLE PLATFORM 980 MM — OPTION

ITEM 1 2

9-26

PART NO.

DESCRIPTION

QTY

4025009 296165

Handle ................................................................................................................

Capscrew ............................................................................................................

See Service Manual for service procedures.

1 4

©2013 HYSTER COMPANY

UNIT CODE E444 WORLD WIDE

09/2013

BOX (FIGURE 9-16) ONLY FOR MODELS WITH FIXED PLATFORM — OPTION

ITEM 1 2 3 4 5

PART NO.

DESCRIPTION

4041159 302400 1536813 296166 4041162

Box ......................................................................................................................

Nut ......................................................................................................................

Handle (Grab) .....................................................................................................

Capscrew ............................................................................................................

Foam Rubber ......................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 2 1 2 3

9-27

UNIT CODE E444 WORLD WIDE

09/2013

TRAY SUPPORT (FIGURE 9-17) ONLY FOR MODELS WITH FIXED PLATFORM — OPTION

ITEM 1 2 3

9-28

PART NO.

DESCRIPTION

QTY

4048731 296010 320157

Support Tray Weldment ......................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

See Service Manual for service procedures.

1 4 4

©2013 HYSTER COMPANY

UNIT CODE E444 WORLD WIDE

09/2013

STORAGE BOX (FIGURE 9-18) ONLY FOR MODELS LO2.0 - LO2.5 — OPTION

ITEM 1

PART NO.

DESCRIPTION

4003735

Storage Box ........................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1

9-29

UNIT CODE E444 WORLD WIDE

09/2013

NOTES

9-30

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE E444 WORLD WIDE

09/2013

10

ACCESSORIES

09/2013

UNIT CODE E444 WORLD WIDE

SECTION 10 ACCESSORIES DESCRIPTION

PAGE

BATTERY TRAY ONLY FOR MODELS WITH BATTERY LATERAL EXTRACTION - OPTION ............................................ 10-2 EXTENSION BATTERY CABLE OPTION ....................................................................................................................................................... 10-4 EXTENSION BATTERY CABLE - US BATTERY ONLY FOR MODELS LO2.0 - LO2.5 - OPTION ......................................................................................... 10-5

©2013 HYSTER COMPANY

See Service Manual for service procedures.

10-1

UNIT CODE E444 WORLD WIDE

09/2013

BATTERY TRAY (FIGURE 10-1) ONLY FOR MODELS WITH BATTERY LATERAL EXTRACTION — OPTION

10-2

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE E444 WORLD WIDE

09/2013

BATTERY TRAY ONLY FOR MODELS WITH BATTERY LATERAL EXTRACTION – OPTION ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

PART NO.

DESCRIPTION

1557776 1557624 2790442 2796348 287851 287854 320160 2794531 302401 2042664 2794533 302400 2771397 320157 136749 302401 136985 4017075

Battery Tray ........................................................................................................

Frame .............................................................................................................

Roller ..............................................................................................................

Support ...........................................................................................................

Capscrew .......................................................................................................

Capscrew .......................................................................................................

Washer ...........................................................................................................

Plate ...............................................................................................................

Locknut ...........................................................................................................

Screw .............................................................................................................

Nut ..................................................................................................................

Nut ..................................................................................................................

Plate ...............................................................................................................

Washer ...........................................................................................................

Screw .............................................................................................................

Locknut ...............................................................................................................

Capscrew ............................................................................................................

Plate ....................................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 8 16 16 2 2 2 2 4 4 2 1 2 2 6 6 4

10-3

UNIT CODE E444 WORLD WIDE

09/2013

EXTENSION BATTERY CABLE (FIGURE 10-2) OPTION

ITEM

10-4

PART NO.

DESCRIPTION

QTY

2079673

Battery Cable ......................................................................................................

See Service Manual for service procedures.

1

©2013 HYSTER COMPANY

UNIT CODE E444 WORLD WIDE

09/2013

EXTENSION BATTERY CABLE - US BATTERY (FIGURE 10-3) ONLY FOR MODELS LO2.0 - LO2.5 — OPTION

ITEM

PART NO.

DESCRIPTION

4630104

Battery Connector And Cable (US Battery) ........................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1

10-5

UNIT CODE E444 WORLD WIDE

09/2013

NOTES

10-6

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE E444 WORLD WIDE

09/2013

11

NUMERICAL INDEX

UNIT CODE E444 WORLD WIDE

09/2013

SECTION 11 NUMERICAL INDEX PART NO.

PAGE ITEM

15224

4-3 8-5 2-3 2-7 2-11 2-15 2-19 1-33 5-15 9-13 7-21 7-23 1-27 8-5 5-3 5-7 1-25 2-3 2-7 2-11 2-15 2-19 5-3 5-7 1-21 1-23 8-9 8-11 9-3 9-25 2-4 2-7 2-11 2-15 2-19 1-29 8-2 9-17 9-9 10-3 7-17 10-3 5-16 2-4 2-7 2-11 2-15 2-19 2-3

18835

39152 58933 61056 124622 128469 129339 131358 132131 132861

136681

136687

136692 136703 136749 136985 148962 166112

176640

11 6 35 17 17 17 17 3 4 5 3 4 10 4 4 1 15 23 29 29 29 29 3 8 20 20 15 14 20 4 58 21 21 21 21 2 6 7 25 14 2 16 6 57 22 22 22 22 23

©2013 HYSTER COMPANY

PART NO.

177599 180702 194723 222021

222023 239503

272169 287805 287817

287851

PAGE ITEM

5-11 5-13 7-15 9-3 9-9 9-11 2-23 3-3 9-15 9-17 6-9 9-3 9-5 9-7 9-11 9-24 9-5 9-7 1-5 1-9 1-13 1-18 2-3 2-7 2-11 2-15 2-19 5-11 5-13 7-3 7-5 7-7 7-9 7-15 7-17 9-11 9-19 2-25 2-32 2-33 9-3 1-21 1-23 3-3 9-22 7-3 7-5 7-7 7-9

8 7 3 23 17 19 3 14 6 9 4 4 3 15 4 1 19 28 25 39 25 39 28 35 35 36 36 9 8 7 8 3 9 6 6 21 6 14 4 4 24 2 2 10 2 5 6 1 6

PART NO.

287854 292500

292501 292502 292506 292507 292508 292510 292513 292515 292521 292528 292545 292550 292665 292667 292669 292681

292682 292683 293615 293634 293649 293704 293727

See Service Manual for service procedures.

PAGE ITEM

PART NO.

PAGE ITEM

7-15 7-17 10-3 10-3 5-4 5-7 8-9 9-21 9-13 1-21 1-23 4-3 9-9 7-15 7-17 9-9 1-21 1-23 9-13 8-2 9-13 1-33 8-5 1-32 1-31 2-50 2-27 2-29 4-3 1-5 1-9 1-13 1-17 2-7 2-11 2-15 2-19 5-11 5-13 5-11 5-13 8-9 8-11 5-18 3-3 5-15 7-15 7-17 2-25

293741

2-3 2-7 2-11 2-15 2-19 1-5 1-9 1-13 1-17 2-4 2-7 2-11 2-15 2-19 2-15 2-19 2-23 4-5 4-7 4-9 9-17 2-3 2-8 2-12 2-16 2-20 2-25 2-3 2-7 2-11 2-15 2-19 2-3 2-7 2-11 2-15 2-19 2-23 2-25 2-3 2-7 2-11 2-15 2-19 1-29 2-19 2-3 2-7 2-11

4 5 4 5 17 11 17 16 11 4 4 12 21 2 19 8 11 11 25 5 16 4 11 2 2 1 5 4 14 4 5 4 5 37 37 38 38 15 14 4 4 12 11 2 2 8 12 16 10

293742

293743 293761

293762

293774 293795

293796

293797

293798 296000

14 14 14 14 14 15 19 15 19 59 32 32 33 33 32 32 4 10 12 10 22 44 49 49 50 50 12 43 6 6 6 6 32 24 24 24 24 11 18 29 26 26 26 26 4 27 39 27 27 11-1

UNIT CODE E444 WORLD WIDE

09/2013

NUMERICAL INDEX (continued) PART NO.

296009 296010

296013

296016 296025 296027 296034 296040 296116 296128 296144 296145

296148 296150 296151

296152

296153

11-2

PAGE ITEM

2-15 1-25 4-3 9-19 1-25 2-3 2-7 2-11 2-15 2-19 9-28 1-5 1-9 1-13 1-17 7-23 5-11 5-13 4-3 9-13 8-9 8-11 5-15 9-9 4-3 1-5 1-10 1-13 1-18 1-21 1-23 4-3 4-3 2-3 2-7 2-11 2-15 2-19 9-5 9-7 2-3 2-7 2-11 2-15 2-19 8-5 2-4 2-8 2-12 2-16 2-20 9-9

27 7 23 5 20 26 18 18 18 18 2 5 6 5 6 24 3 3 27 2 11 10 11 20 22 28 41 28 41 15 15 10 7 36 12 12 12 12 30 14 16 44 44 45 45 1 45 51 51 52 52 31

PART NO.

296154

296156 296157 296158

296159

296160 296161 296163 296165

296166

PAGE ITEM

9-13 1-5 1-10 1-13 1-18 9-13 9-17 9-9 9-17 2-34 2-35 2-36 2-37 2-38 9-3 9-5 9-7 9-9 9-11 9-17 1-5 1-9 1-13 1-17 2-3 2-7 2-11 2-15 2-19 2-32 2-33 9-9 9-15 2-32 2-33 9-23 9-5 9-7 9-17 1-5 1-9 1-13 1-17 2-25 5-11 5-13 9-3 9-5 9-11 9-26 1-21 1-23

17 21 43 21 43 23 35 2 29 2 2 5 5 5 7 6 6 12 7 18 23 37 23 37 4 3 3 3 3 1 1 18 7 7 7 2 15 1 4 41 33 41 33 8 16 15 9 28 9 2 16 16

PART NO.

296167 296170

296172 296184 296192 296197 296200 296203 296215 296216 296217

296224 296225 296226

296227

See Service Manual for service procedures.

PAGE ITEM

1-25 2-3 2-7 2-11 2-15 2-19 5-8 5-9 9-5 9-7 9-27 5-17 1-5 1-9 1-13 1-17 5-16 9-15 1-30 4-5 4-7 4-9 2-29 2-27 2-29 1-25 8-5 9-9 2-4 2-7 2-11 2-15 2-19 9-17 1-25 9-19 1-6 1-9 1-14 1-17 1-21 1-23 1-25 5-3 5-7 9-19 1-5 1-10 1-13 1-18 1-21 1-23

1 9 46 46 47 47 8 4 23 9 4 2 30 35 30 35 1 3 2 8 8 8 10 8 5 22 14 14 56 20 20 20 20 30 10 10 43 34 43 34 18 18 5 12 5 12 10 47 10 47 22 22

PART NO.

296235 296366 296377 296379 296535 302016 302152 302155 302358 302363 302398

302399

302400

PAGE ITEM

1-28 9-17 9-19 7-15 7-17 4-3 5-16 2-49 2-50 9-17 9-17 9-17 9-17 1-5 1-9 1-13 1-17 2-4 2-8 2-12 2-16 2-20 9-9 9-13 1-5 1-9 1-13 1-17 1-29 2-3 2-7 2-11 2-15 2-19 2-23 2-25 2-32 2-33 9-5 9-7 9-9 9-13 9-15 9-21 1-6 1-9 1-14 1-17 1-21 1-23 1-28 2-3

2 16 9 11 15 15 5 2 4 3 46 12 32 13 16 13 16 46 50 50 51 51 5 22 12 10 12 10 3 33 9 9 9 9 1 15 5 5 18 4 23 7 5 6 45 14 45 14 5 5 3 7

©2013 HYSTER COMPANY

UNIT CODE E444 WORLD WIDE

09/2013

NUMERICAL INDEX (continued) PART NO.

302401 302405 302440

302446 302452 302456

302457 316833

320152 320154

320155

PAGE ITEM

2-7 2-11 2-16 2-20 5-3 5-7 5-17 9-3 9-9 9-25 9-27 10-3 9-13 10-3 10-3 8-5 1-9 1-17 1-21 1-23 9-17 9-17 5-11 5-13 5-15 6-9 5-15 8-5 1-5 1-9 1-13 1-17 4-5 4-7 4-9 1-25 2-23 2-25 2-27 2-29 1-5 1-9 1-13 1-17 2-3 2-7 2-11 2-15 2-19 2-27 2-29 9-5

47 47 48 48 8 12 3 22 10 5 2 11 6 8 15 7 27 27 9 9 19 24 24 22 21 1 18 13 17 12 17 12 2 2 2 18 9 2 6 3 16 13 16 13 13 16 16 16 16 3 8 31

©2013 HYSTER COMPANY

PART NO.

320156

320157

PAGE ITEM

PART NO.

PAGE ITEM

9-7 9-9 9-13 1-5 1-9 1-13 1-17 1-21 1-23 1-29 2-3 2-7 2-11 2-15 2-19 2-23 2-25 3-3 5-4 5-7 8-9 9-9 9-13 9-17 9-21 9-22 9-23 1-6 1-9 1-14 1-17 1-21 1-23 1-25 2-3 2-7 2-11 2-15 2-19 2-25 4-3 5-3 5-7 5-18 7-15 7-17 9-5 9-7 9-9 9-19 9-28 10-3

320158

5-8 5-9 9-3 9-5 9-7 9-9 9-11 9-19 9-25 7-17 9-13 9-15 9-17 10-3 1-30 1-33 5-15 8-5 1-32 1-33 1-5 1-9 1-13 1-17 8-9 9-17 9-19 9-3 9-5 9-7 9-11 9-3 9-5 9-7 9-11 1-5 1-10 1-13 1-18 9-21 7-21 7-23 7-21 7-23 2-3 2-23 2-25 2-23 2-25 4-3 1-25 4-3

13 4 21 39 25 39 25 3 3 5 5 4 4 4 4 2 17 9 16 10 20 11 10 34 2 3 3 44 21 44 21 12 12 4 27 36 36 37 37 7 24 9 13 3 18 20 27 12 27 3 3 13

320159

320160 320161

320163 320177 329069

335989

335991

346656

353144 355859 355866 370646 815596 815597 815801 1194252

See Service Manual for service procedures.

7 3 19 22 8 29 22 4 3 3 14 2 14 6 3 6 9 12 3 2 32 22 32 22 16 2 11 3 2 18 3 5 4 19 5 20 45 20 45 11 9 15 5 22 21 12 6 10 1 5 19 20

PART NO.

1328205 1328206 1328207 1328208 1328209 1330409 1330410 1330411 1330412 1330414 1330415 1330416 1330417 1330419 1330420 1330421 1330422 1330424 1330427 1330428 1330437

1330438 1330439 1351068 1351069 1352602 1352603 1369409 1378661 1393738

1463138 1463139 1463184 1463189 1463193

PAGE ITEM

5-8 5-9 1-35 1-36 1-36 1-37 1-37 1-37 2-53 9-3 9-11 2-53 2-53 9-5 9-7 2-53 2-53 9-3 9-11 2-53 2-53 9-5 2-53 2-53 2-53 2-53 2-53 2-53 2-53 2-53 2-54 9-3 9-5 9-7 9-11 2-54 2-53 2-53 2-53 2-53 2-53 2-53 2-3 1-5 1-10 1-13 1-18 2-54 2-54 2-53 2-53 2-53

1 6 2 2 2 2 2 2 33 16 16 29 25 9 23 21 34 17 17 30 26 10 22 35 31 27 23 36 28 24 51 18 8 22 18 52 20 18 19 16 17 47 21 7 49 7 49 51 52 41 43 42 11-3

UNIT CODE E444 WORLD WIDE

09/2013

NUMERICAL INDEX (continued) PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

1463196 1463912 1466595

2-53 1-25 4-5 4-7 4-9 4-5 4-5 4-5 4-7 4-9 4-5 4-7 4-9 4-5 4-7 4-9 4-5 4-7 4-9 7-21 7-23 7-23 7-23 7-17 7-3 7-5 7-15 7-17 2-32 2-33 9-3 9-5 9-7 9-11 7-23 7-23 7-24 7-23 7-3 7-5 7-7 7-9 7-15 7-17 2-3 2-7 2-11 2-15 2-19 2-25 5-11 5-13

1498891 1498892 1499660

1-37 1-37 4-5 4-7 4-9 2-3 2-7 2-11 2-15 2-19 1-37 1-37 7-21 7-23 7-23 2-53 2-53 2-53 7-5 7-7 7-9 7-11 7-13 7-15 7-17 2-48 9-9 2-53 7-3 7-5 7-9 7-13 1-37 6-9 2-53 2-53 4-5 4-7 4-9 2-54 6-9 6-9 6-9 2-53 2-53 2-4 2-8 2-12 2-16 2-53 8-9 8-11

1536813 1538118 1539831 1545047 1545048 1545049 1545050 1545051 1547629 1556294 1556295 1557624 1557776 1560678

9-27 9-17 1-37 1-37 1-37 1-37 1-37 1-37 2-53 7-23 7-23 10-3 10-3 1-6 1-14 9-21 9-21 1-37 8-9 8-11 8-9 8-11 8-9 8-11 8-9 8-11 8-9 8-11 3-3 3-3 3-3 8-9 8-11 7-5 7-23 1-27 1-29 7-7 7-11 8-2 9-13 1-3 1-5 1-9 1-13 1-17 1-21 1-23 1-25 5-3 5-7 5-18

1466604 1466605 1466606 1466607 1466935 1467779 1470170 1470171 1470172 1470828 1473899

1476421

1483181 1485359 1485361 1487097

1494412

1494790 11-4

44 16 4 4 4 22 20 23 21 20 25 24 22 16 17 16 5 5 5 14 6 7 14 21 12 13 8 12 2 2 8 16 2 8 20 12 5 10 4 4 5 4 25 10 41 7 7 7 7 16 10 10

1500912

1502773 1502774 1503993 1503998 1508206 1508211 1508232 1516653

1517812 1518329 1520400 1527880 1527883 1528724 1530189 1530960 1530961 1531075 1531312 1531786 1531789 1531790 1531973 1531974 1532286

1532664 1535758

2 2 26 1 23 37 11 11 11 11 2 2 4 5 16 11 9 13 5 12 5 4 2 7 9 1 30 14 8 9 8 1 2 7 37 38 7 7 7 51 2 3 5 39 40 50 54 54 56 32 14 13

1562278 1565539 1569929 1569930 1569932 1569942 1569944 1570483 1570485 1570489 1571243 1571785 1584709

1585574

See Service Manual for service procedures.

3 44 2 2 2 2 2 2 10 13 18 1

PART NO.

1588252

1590162

1590883 47 47 17 15 2 2 2 4 4 8 6 6 8 7 7 11 11 11 3 3 10 1 1 1 10 1 7 8 3 22 31 22 31 19 19 3 6 3 4

1590886 1590912 1590991 1590992 1590993 1590994 1590995 1590996 1591000 1594131 1600226 1600291 1600292 1600293 1600333 1600793 1606674 1606675 1606676 1606677 1606678 1606679 1606682 1606683 1606684 1606686 1606687 1606688 1606689 1606690 1606691 1606692 1606693 1606694

PAGE ITEM

9-5 9-7 2-3 2-7 2-11 2-15 2-19 2-3 2-7 2-11 2-15 2-19 6-3 6-7 6-3 6-3 6-5 6-3 6-5 6-3 6-5 6-3 6-5 6-5 4-5 4-7 4-9 9-24 7-21 7-23 7-23 7-23 1-27 7-23 1-35 1-36 1-36 1-36 1-36 1-36 1-36 1-36 1-36 1-36 1-36 1-36 1-36 1-36 1-36 1-36 1-36 1-36

29 10 10 43 43 44 44 21 45 45 46 46 9 4 11 8 8 5 5 7 7 4 4 3 18 19 18 2 2 3 8 19 5 17 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

©2013 HYSTER COMPANY

UNIT CODE E444 WORLD WIDE

09/2013

NUMERICAL INDEX (continued) PART NO.

PAGE ITEM

1606696 1606697 1606698 1607371 1608758 1608759 1608782 1611348

1-36 1-36 1-36 6-3 2-53 2-53 1-3 7-15 7-17 9-3 9-11 9-17 9-17 9-17 9-17 9-17 9-17 9-17 9-17 9-17 9-17 9-17 9-17 9-17 9-17 9-17 9-17 9-17 9-17 9-17 1-36 1-36 6-11 3-3 9-17 7-7 7-11 8-7 1-27 1-27 1-27 1-27 1-27 7-3 7-5 7-7 7-9 7-15 7-17 9-17 4-5 4-7

1611696 1612129 1612131 1612132 1612137 1612139 1612141 1612142 1612143 1612145 1612147 1612150 1612151 1612152 1612153 1612154 1612155 1612156 1612157 1612158 1619897 1619955 1622768 1624536 1626221 1627777 1638119 1644573 1644892 1644893 1644894 1644896 1647712

1652444 1652960

1 1 1 10 8 1 2 13 17 10 10 10 5 5 11 6 13 41 37 21 31 23 43 36 26 45 40 42 25 33 1 1 6 11 8 6 5 6 9 11 12 7 6 3 3 7 3 24 18 1 14 15

©2013 HYSTER COMPANY

PART NO.

1654920 1655790 1656304 1660875 1661003 1663739 1669526 1670009 1670233 1687643

1689149 1689629 1691293 1691302 1692397 1692398 1692527 1692528 1692941

1692973

1693094 1693095 1693421 1693733 1693787 1694560 1694932 1694933 1696143 1696144 1696150

PAGE ITEM

4-9 9-25 1-27 2-53 4-5 4-7 4-9 9-17 7-15 7-17 7-21 7-23 7-24 1-5 1-9 1-13 1-17 3-3 7-23 4-3 4-3 8-9 8-9 9-3 9-11 9-3 9-11 2-3 2-7 2-11 2-15 2-19 2-3 2-7 2-11 2-15 2-19 1-9 1-17 1-9 1-17 5-3 9-5 9-7 1-30 9-3 9-11 9-3 9-11 9-13 9-13 9-5

14 1 8 15 6 6 6 38 9 13 11 11 2 38 20 38 20 11 23 18 6 18 21 21 20 1 1 15 33 33 34 34 34 8 8 8 8 32 32 32 32 13 21 5 1 15 15 14 14 3 4 11

PART NO.

1696158

1698418 1698815 1699719 1699720 1699736 1699737 1700028

1700029

1702219

1704136

1704137

1704138

1705585 1705695 1705698 1706765 1706800

See Service Manual for service procedures.

PAGE ITEM

9-7 1-5 1-9 1-13 1-17 9-21 9-23 8-9 8-11 9-13 9-13 9-13 9-13 1-5 1-9 1-13 1-17 2-3 2-7 2-11 2-15 2-19 2-3 2-7 2-11 2-15 2-19 4-3 1-5 1-9 1-13 1-17 1-5 1-9 1-13 1-17 1-6 1-9 1-14 1-17 1-5 1-9 1-13 1-17 9-3 9-11 9-5 9-7 9-5 9-7 7-21 4-5

24 40 23 40 23 10 4 5 1 1 27 1 12 14 18 14 18 38 15 15 15 15 31 13 13 13 13 16 1 1 1 1 6 4 6 4 46 17 46 17 37 24 37 24 11 12 14 27 26 11 16 27

PART NO.

1707078

1707081 1707083 1707312

1707673 1709568 2022617 2023782 2035275 2035276 2042664 2046866 2051112 2055720 2056243 2059313 2060555 2060614 2061357 2062290 2067917 2067918 2078753 2078842 2079496 2079673 2079816 2085431 2097314 2109711

PAGE ITEM

4-7 1-5 1-10 1-13 1-18 1-10 1-18 2-30 2-31 7-3 7-5 7-7 7-9 7-15 7-17 2-31 2-33 5-8 5-9 9-21 5-11 5-13 2-54 2-54 10-3 3-3 2-49 2-27 2-29 9-9 2-54 2-20 2-53 2-54 9-21 1-37 2-53 2-53 8-9 8-11 8-9 8-11 6-3 6-5 10-4 1-35 1-37 4-5 4-7 4-9 5-11 5-13

9 9 46 9 46 48 48 1 1 2 2 8 2 23 8 4 8 6 5 1 1 1 49 50 9 13 1 4 7 24 49 56 6 53 5 2 12 5 1 13 12 6 6 3 2 13 14 13 18 11 11-5

UNIT CODE E444 WORLD WIDE

09/2013

NUMERICAL INDEX (continued) PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

2111838

4-5 4-7 4-9 2-53 2-53 2-53 7-23 6-9 7-23 7-5 7-9 7-13 7-17 1-35 5-8 5-9 7-5 9-13 10-3 5-3 5-11 5-13 1-25 8-9 1-29 8-9 8-11 2-54 1-25 8-9 8-11 2-3 2-7 2-11 2-15 2-19 2-25 1-9 1-17 2-23 2-25 9-5 9-7 9-21 2-4 2-8 2-12 2-16 2-4 2-8 2-12 2-16

2784630

2-4 2-8 2-12 2-16 2-54 2-53 2-53 2-54 2-53 9-21 5-11 5-13 5-16 5-3 5-7 5-11 5-13 5-13 5-11 5-13 10-3 5-11 5-13 5-15 2-30 2-32 5-11 5-13 5-11 5-13 2-4 2-8 2-12 2-16 5-16 5-16 1-5 1-9 1-13 1-17 5-16 5-8 5-9 2-4 2-8 2-12 2-16 1-35 7-25 1-35 1-25 9-17

55 59 59 61 51 2 4 51 7 14 13 17 4 5 2 21 5 26 22 25 2 17 12 7 4 8 12 9 14 13 53 57 57 59 7 3 3 3 3 3 8 3 8 52 56 56 58 6

2794280

4004661 4004719 4004966 4004967 4004968 4004972 4006365 4006377

4 17 27

4004076 4004190 4004482

1-9 1-17 2-3 2-7 2-11 2-15 2-19 2-32 2-33 7-3 7-5 7-7 7-9 7-15 7-17 10-3 10-3 7-23 7-21 4-3 4-3 2-53 10-3 6-11 9-17 5-15 6-11 6-11 6-11 6-13 6-11 6-13 2-23 2-25 2-27 2-29 8-9 9-19 6-9 5-17 4-3 4-3 1-27 1-27 9-29 8-9 8-11 8-9 8-11 5-9 1-32 1-31

2-36 2-34 4-3 4-3 4-3 4-3 4-3 2-3 2-7 2-11 2-15 2-19 9-17 1-23 1-25 2-54 5-11 5-13 5-3 5-7 5-3 5-7 9-3 9-5 9-7 9-11 9-5 4-5 4-7 4-5 4-7 4-9 9-13 9-9 9-13 9-9 9-13 9-13 9-13 2-4 2-8 2-12 2-16 2-20 4-3 4-5 4-7 4-9 4-5 4-7 4-9 4-5

2302852 2309579 2309812 2310204 2770370 2770675 2770679

2770775 2770816 2770825 2771397 2780211 2780606 2780616 2780617 2780996 2781176 2781613 2782023 2782030

2783577

2784060 2784614

2784629

11-6

9 11 9 46 48 45 21 8 9 11 13 6 24 5 2 7 9 13 12 11 11 18 24 22 6 9 9 51 8 10 5 40 23 23 23 23 13 11 11 6 20 24 7 19 51 55 55 57 54 58 58 60

2785082 2787341 2787345 2787347 2787350 2790004 2790081 2790082 2790303 2790366 2790367 2790442 2790462 2790487 2790522 2790626 2790643

2790784 2790851 2790866

2792008 2792043 2792057

2792746 2792747 2793761 2794114 2794248

2794531 2794533 2794544 2794763 2795485 2795490 2795583 2796348 2796353 2796380 2797490 2797949 2797977 2797998 2798010 2798729

2799069 3041219 4001636 4001951 4002176 4003124 4003125 4003735 4003876 4003878

See Service Manual for service procedures.

9 9 8 19 19 19 19 3 3 6 7 2 7 5 4 7 10 2 12 13 28 3 3 1 39 10 4 5 2 4 3 3 8 4 2 2 19 7 6 1 3 8 3 2 1 2 2 8 6 1 1 1

4006969 4008889 4009792 4009837 4009929 4009930 4010147

4010413 4011993 4011997 4012104 4012135 4012154 4012182 4012273 4012902

4013141 4013193 4013194 4013196

2 1 19 21 25 2 9 2 2 2 2 2 28 23 6 51 25 21 2 7 1 14 6 5 20 6 25 21 23 24 22 21 19 33 20 32 18 26 15 60 52 52 53 53 4 17 18 17 3 3 3 12

©2013 HYSTER COMPANY

UNIT CODE E444 WORLD WIDE

09/2013

NUMERICAL INDEX (continued) PART NO.

4013346 4013389 4014562 4014563 4014564 4014565 4014566 4014958 4014959 4014960 4014961 4014962 4014963 4014964 4014965 4014966 4014967 4014968 4014969 4014970 4014971 4014972 4014973 4014974 4014975 4014976 4014977 4014978 4014979 4014980 4014981 4014982 4014983 4014984 4014985 4014986 4014987 4014988 4014989 4015783 4016239 4016240 4016384

PAGE ITEM

PART NO.

PAGE ITEM

4-7 4-9 2-32 2-33 5-8 5-9 5-3 5-3 5-3 5-4 5-4 5-3 5-3 5-3 5-3 5-3 5-3 5-3 5-3 5-3 5-3 5-3 5-3 5-3 5-3 5-3 5-3 5-3 5-4 5-4 5-4 5-4 5-4 5-4 5-4 5-4 5-4 5-4 5-4 5-4 5-4 5-4 5-4 3-3 9-5 9-7 9-5 9-7 7-3 7-5 7-7 7-9

4016734 4016735 4016736 4016737 4016738 4016739 4016740 4016741 4016742 4016743 4016744 4017075 4018121 4018124 4018206 4018211 4018282 4018323

5-3 5-3 5-3 5-3 5-3 5-3 5-3 5-3 5-3 5-3 5-3 10-3 1-33 1-33 2-23 2-25 4-3 2-3 2-7 2-11 2-15 2-19 3-3 7-15 7-17 9-7 9-13 9-3 9-5 9-11 1-3 1-5 1-9 1-13 1-17 1-5 1-9 1-13 1-17 2-35 2-36 2-37 2-38 2-3 2-7 2-11 2-15 2-19 2-3 2-7 2-11 2-15

13 12 6 6 5 2 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 15 12 25 13 26 1 1 9 1

©2013 HYSTER COMPANY

4018341 4018480 4019303 4019347 4019981 4020007 4020145

4020170

4020548

4020589

4021964

14 14 14 14 14 14 14 14 14 14 14 17 5 1 5 5 26 24 30 30 30 30 12 22 7 17 9 2 1 2 1 2 2 2 2 2 2 2 2 3 4 4 4 3 5 5 5 5 18 41 41 42

PART NO.

4021965

4021969

4022366 4022367 4022368 4022581 4022802

4023020

4023213 4023525

4023773 4023823 4023824 4023825 4025009 4025191 4025837 4027225 4027838 4031906 4032002 4032031 4032032

4032033

See Service Manual for service procedures.

PAGE ITEM

2-19 2-3 2-7 2-11 2-15 2-19 2-3 2-7 2-11 2-15 2-19 9-15 9-15 9-17 9-17 1-5 1-9 1-13 1-17 9-3 9-5 9-7 9-11 9-9 2-3 2-7 2-11 2-15 2-19 9-9 5-3 2-35 5-11 5-13 5-11 5-13 9-26 9-5 9-7 5-11 2-37 1-10 1-18 3-3 3-3 1-5 1-13 1-5 1-9 1-13 1-17 1-5

42 20 38 38 39 39 17 39 39 40 40 4 1 20 17 8 7 8 7 26 32 16 23 3 1 1 1 1 1 1 7 1 5 20 6 19 1 20 29 20 2 48 48 8 7 26 26 35 29 35 29 31

PART NO.

4032034

4032035

4032036 4032038 4032039 4032045 4032281 4032331 4032338 4032475 4032501 4032530 4032871 4032874 4032875 4032912 4032913 4032914 4032915 4032916 4033001 4033040 4033244 4033404 4033477 4033486 4034125 4035067

PAGE ITEM

1-13 1-5 1-10 1-13 1-18 1-21 1-23 1-5 1-9 1-13 1-17 1-21 1-23 1-5 1-13 1-5 1-13 1-5 1-13 1-6 1-14 5-3 4-9 4-3 4-9 9-22 7-3 7-15 7-19 9-3 9-11 5-11 5-13 5-11 5-13 9-3 5-11 5-11 5-11 5-11 5-11 5-16 7-3 7-15 4-10 9-25 2-50 5-11 5-13 5-4 5-7 1-5

31 29 42 29 42 14 14 27 30 27 30 6 6 33 33 36 36 34 34 48 48 10 19 1 1 1 10 15 1 12 11 23 23 19 16 25 20 20 20 20 20 2 9 19 2 2 3 2 2 15 9 18 11-7

UNIT CODE E444 WORLD WIDE

09/2013

NUMERICAL INDEX (continued) PART NO.

4035069

4035254 4035728 4035743 4035751 4035752 4035754 4035756 4035757 4035776 4035777 4035784 4035916 4035927 4035961 4036269 4036431 4036579 4036580 4036930 4037867 4038240

4038244

4038295 4038687 4039361 4039696 4039702 4039704 4039705 4039706 4039707 4039708 4039709 11-8

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

1-9 1-13 1-17 1-5 1-10 1-13 1-18 5-18 8-5 8-5 7-19 7-19 7-19 7-19 7-19 7-19 7-19 7-19 8-5 8-5 8-5 6-3 4-5 4-7 4-9 8-5 4-5 4-7 4-9 4-3 4-5 3-3 1-5 1-9 1-13 1-17 2-35 2-36 2-37 2-38 2-30 2-31 4-3 1-27 2-38 7-19 7-19 7-19 7-19 7-19 7-19 7-19

4039715 4039716 4039717 4039718 4039719 4039748 4039879 4039880 4039881 4039882 4039883 4039884 4039885 4039908 4039909 4039910 4039911 4039937 4039938 4040125 4040313 4040314

8-3 8-3 8-3 8-3 8-3 7-19 7-21 7-21 7-21 7-21 7-21 7-21 7-21 7-24 7-24 7-24 7-24 7-24 7-24 5-15 6-5 6-3 6-5 3-3 3-5 3-5 3-3 3-3 3-7 3-7 3-3 3-3 3-5 3-5 5-8 5-15 5-15 5-15 5-15 9-21 5-15 5-15 5-15 5-15 5-15 5-15 6-7 9-27 9-27 1-31 6-7 9-17

4041496

2-30 2-31 2-3 2-7 2-11 2-15 2-19 9-13 1-28 9-21 9-21 9-21 9-21 9-21 9-21 9-19 9-21 9-19 9-21 9-21 9-19 9-19 5-3 5-3 5-3 5-3 5-3 5-3 5-4 5-4 5-4 5-4 5-4 5-4 4-3 4-7 8-2 6-13 6-13 8-2 8-2 8-2 6-3 3-7 3-5 2-38 2-36 2-37 2-38 2-36 2-37 2-38

3 3 19 40 40 41 41 24 1 9 3 8 4 18 12 13 13 2 9 13 1 8 14 14 14 14 14 14 14 14 14 14 14 14 1

4047807 4048303

8 1 2 3 2 4 1 3 4 1 1 7 6 7 1 8

4055537 4055807 4057146 4057147

9-23 1-9 1-17 1-9 1-17 1-21 1-23 1-9 1-17 1-21 1-23 1-9 1-18 9-28 2-7 2-11 2-15 2-19 2-53 8-5 2-25 1-5 1-14 1-5 1-14 1-25 9-9 9-9 9-9 9-9 9-9 9-9 9-9 2-54 1-14 1-18 9-9 1-29 7-23 7-21 7-23 9-5 9-7 8-7 8-7 8-7 8-7 8-7 8-7 8-7 5-15 5-15

15 18 15 19 44 19 44 1 8 17 3 7 6 16 17 14 9 10 15 5 9 3 15 16 15 3 11 10 11 1 1 6 11 8 11 8 4 3 3 3 2 2 17 4 2 2 5 13 12 8 4 15

4040640 4040641 4040642 4040643 4040644 4040645 4040646 4040647 4040648 4040913 4040930 4040931 4040960 4041019 4041022 4041057 4041061 4041069 4041070 4041090 4041153 4041159 4041162 4041163 4041164 4041167

9 8 1 10 2 11 15 13 6 1 7 10 8 3 6 1 7 4 4 12 1 2 2 1 1 2 4 16 1 2 3 5 3 5 4 3 16 15 14 7 1 20 13 17 6 19 2 1 5 1 1 15

4041896

4042614 4042849 4043053 4043054 4043055 4043056 4043057 4043058 4043097 4043145 4043146 4043156 4043157 4043158 4043165 4043811 4043812 4043813 4043814 4043815 4043816 4043817 4043818 4043819 4043820 4043821 4043822 4044065 4044480 4045316 4045435 4045618 4045619 4045620 4045634 4046116 4046117 4047227 4047706 4047707

See Service Manual for service procedures.

4048322

4048375

4048381 4048731 4048901

4048996 4050112 4050186 4050234 4050235 4050347 4050353 4050356 4050546 4050548 4050550 4054575 4054885 4055221

4057513 4058064 4058065 4058066 4058067 4058068 4058069 4058070 4063356 4063361

1 26 26 28 28 10 10 36 36 13 13 38 38 1 10 10 10 10 16 2 11 42 42 42 42 2 16 28 22 26 9 15 19 51 49 50 7 7 8 17 19 17 3 2 7 3 1 5 8 4 5 2

©2013 HYSTER COMPANY

UNIT CODE E444 WORLD WIDE

09/2013

NUMERICAL INDEX (continued) PART NO.

PAGE ITEM

4063362 4070896

6-7 1-9 1-17 1-10 1-18 9-9 1-21 1-23 1-21 1-23 1-21 1-23 1-21 1-23 8-11 8-5 2-25 9-13 9-13 5-7 7-15 7-17 7-15 7-15 7-17 7-17 7-24 5-7 5-7 5-13 5-13 1-9 1-17 1-9 1-17 1-21 1-23 5-11 5-13 5-7 5-13 1-25 1-25 1-25 1-25 1-25 9-9 7-15 7-24 9-3 9-11 9-3

4070897 4073813 4075528 4075533 4075536 4075538 4075973 4077721 4078856 4079176 4079177 4079581 4079642 4079644 4079646 4079647 4079804 4079805 4080035 4080036 4080060 4080061

4080062 4080273 4080344 4082101 4082104 4082106 4082109 4082272 4083719 4084822 4086420 4086421

3 17 17 44 44 6 8 8 1 1 21 21 17 17 15 16 19 12 12 4 10 14 21 16 23 22 6 6 24 24 29 29 26 26 7 7 7 6 6 24 13 25 21 12 11 13 17 13 13 15

©2013 HYSTER COMPANY

PART NO.

4086422 4086423 4086424 4086425 4087658 4089282 4091119 4095062 4601496 4604509 4607791

4607792 4608029 4608030 4608031

4608032 4608177 4608178 4608185 4608188 4608189 4608191 4608193 4608194 4608263 4608264 4609633 4609764

PAGE ITEM

9-11 9-3 9-11 9-5 9-7 9-5 9-7 9-5 9-7 5-17 2-27 2-29 1-3 1-25 2-3 2-4 2-12 2-16 7-7 7-9 7-11 7-13 7-5 7-9 7-13 2-41 2-43 2-41 2-43 2-45 2-47 2-30 2-32 2-45 2-47 2-45 2-47 2-23 2-25 2-29 2-29 2-45 2-47 9-15 2-36 2-4 2-8 2-16 2-3 2-35 2-3 2-8

15 14 14 7 21 11 24 14 27 1 7 9 4 23 30 48 53 54 11 10 3 3 12 11 4 1 1 2 2 1 1 5 10 2 2 4 3 7 3 1 1 6 6 8 6 49 53 55 25 5 6 48

PART NO.

4611153 4611399

4611400 4611628 4611787 4612907

4613090

4613616 4613797 4613894 4613947 4614092 4614273 4615766 4616109 4616134 4616423 4617882 4617982

4618631 4618632 4618876 4618879

See Service Manual for service procedures.

PAGE ITEM

2-12 2-16 2-20 2-37 2-3 2-7 2-11 2-15 2-19 4-5 4-7 8-2 7-3 7-5 2-3 2-7 2-11 2-15 2-19 2-3 2-7 2-11 2-15 2-19 2-32 2-33 2-50 2-49 2-31 2-33 2-23 2-25 4-10 2-27 4-3 7-7 7-11 7-21 2-27 4-10 7-5 7-9 7-13 7-17 7-23 8-5 8-7 8-5 8-7 2-41 2-43 2-45

48 49 49 6 12 34 34 35 35 19 20 1 11 14 11 42 42 43 43 22 31 31 31 31 9 9 2 3 5 10 7 3 3 1 29 4 2

PART NO.

4618880 4618899 4618900 4619038 4619044 4619472 4619473 4619554 4619646 4620308 4620429 4620430 4622685 4622686 4622855

4629180 4629203 4629204 4629205 4629206 4629207 4629208 4629209 4629210 4629429

4629493

1 1 10 12 5 25 1 10

4629494

10

4629797 4630037 4630104 4631923

4 4 4

4629543 4629544 4629640 4629734 4629796

PAGE ITEM

2-47 2-45 2-47 2-4 2-4 2-41 2-3 8-7 8-7 2-25 2-25 2-38 2-43 2-47 2-47 2-29 2-29 1-5 1-10 1-13 1-18 8-9 8-11 8-3 7-15 7-15 7-15 7-15 7-17 7-17 7-17 2-3 2-7 2-11 2-15 2-19 2-16 2-20 2-16 2-20 2-20 2-20 2-7 2-11 1-25 2-8 2-12 2-12 1-25 10-5 2-15 2-19

4 5 5 47 47 3 25 9 9 9 9 7 3 7 8 6 6 24 40 24 40 1 26 1 14 20 26 11 1 42 25 25 25 25 63 58 62 57 54 55 28 28 14 60 60 61 9 28 28 11-9

UNIT CODE E444 WORLD WIDE

09/2013

NUMERICAL INDEX (continued)

11-10

See Service Manual for service procedures.

©2013 HYSTER COMPANY