Hyster Electric R30XMS2 (D174) Parts Manual - PDF DOWNLOAD

ELECTRIC R30XMS2 (D174)

1473322 12/2013

©2013 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

12/2013

SECTIONS 1

FRAME

2

ELECTRICAL SYSTEM

3

DRIVE UNIT

4

STEERING SYSTEM

5

HYDRAULIC SYSTEM

6

MAST-TWO STAGE

7

MAST-THREE STAGE

8

OPTIONS

9

FIELD CONVERSION KITS

10

NUMERICAL INDEX

This Parts Manual is divided into 10 major sections which are listed above. Quick reference to these sections can be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages to the corresponding tab.

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TABLE OF CONTENTS DESCRIPTION

PAGE

B BATTERY CONNECTOR ................................................................................................................................ 2-12 BATTERY TRAY AND PULLER ...................................................................................................................... 8-16 C CHAINS, PINS, AND ANCHORS THREE STAGE ...........................................................................................................................................

7-8 TWO STAGE ...............................................................................................................................................

6-8 COLD STORAGE CONSOLE ELECTRICAL ASSEMBLY ..............................................................................

2-8 COLD STORAGE HEATER PLATE ................................................................................................................ 8-18 CONNECTING AND TAKE-UP HOSES THREE STAGE ...........................................................................................................................................

7-2 TWO STAGE ...............................................................................................................................................

6-2 CONSOLE ELECTRICAL FREEZER/ARCTIC (12/2005 →) ............................................................................................................... 2-10 2-4 CONSOLE ELECTRICAL SYSTEM ................................................................................................................

CONTACTOR PANEL ASSEMBLY ................................................................................................................. 2-14 1-4 CONTROL COMPARTMENT ..........................................................................................................................

D 1-6 DECAL AND PLATE LOCATION ....................................................................................................................

DIAGNOSTIC HANDSET ................................................................................................................................ 8-20 DRIVE MOTOR → 2/2002 .................................................................................................................................................... 3-16 2/2002 → .................................................................................................................................................... 3-18 E ELECTRIC BRAKE .......................................................................................................................................... 3-20 ELECTRICAL ..................................................................................................................................................

2-2 F FORK ...............................................................................................................................................................

8-2

G GUIDE ROLLER .............................................................................................................................................. 8-14 H HEIGHT ENCODER ASSEMBLY THREE STAGE ...........................................................................................................................................

TWO STAGE ...............................................................................................................................................

HOODS AND COVERS ...................................................................................................................................

HYDRAULIC PUMP → MASTS 213 IN. MFH ..............................................................................................................................

213 IN. MFH → ...........................................................................................................................................

HYDRAULIC PUMP MOTOR → MASTS 213 IN. MFH ..............................................................................................................................

213 IN. MFH → ...........................................................................................................................................

HYDRAULIC SYSTEM ....................................................................................................................................

HYDRAULIC TANK .........................................................................................................................................

©2013 HYSTER COMPANY

See Service Manual for service procedures.

7-14 6-14 1-2 5-6 5-8 5-12 5-10 5-2 5-4

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TABLE OF CONTENTS (continued) DESCRIPTION

PAGE

L LIFT THREE STAGE ...........................................................................................................................................

7-4 TWO STAGE ...............................................................................................................................................

6-4 LIFT AND LOWER LIMIT KITS .......................................................................................................................

9-2 LIGHT CONVERSION KIT ..............................................................................................................................

9-2 LIGHTS AND FAN ASSEMBLY ......................................................................................................................

8-6 LOAD WHEEL ................................................................................................................................................. 1-16 LOWER COILED CABLE ASSEMBLY THREE STAGE ........................................................................................................................................... 7-12 TWO STAGE ............................................................................................................................................... 6-12 M MAIN CONTACTOR ........................................................................................................................................

MAIN LIFT CYLINDER THREE STAGE ...........................................................................................................................................

TWO STAGE ...............................................................................................................................................

MASTER DRIVE UNIT → 2/2002 ....................................................................................................................................................

2/2002 ↔ S/N D174N02438B ....................................................................................................................

S/N D174N02439B → ................................................................................................................................

10/2006 → ..................................................................................................................................................

MULTI-FUNCTION CONTROL HANDLE ........................................................................................................

MULTI-FUNCTION CONTROL HANDLE ASSEMBLY ...................................................................................

MULTI-TURN STEERING ASSEMBLY ...........................................................................................................

2-15 7-10 6-10 3-2 3-6 3-8 3-12 2-20 2-18 4-10

O OPERATOR PLATFORM ................................................................................................................................

1-8 OPERATOR PLATFORM CONTROLS ........................................................................................................... 1-14 OPERATOR PLATFORM INTERFACE .......................................................................................................... 1-12 OUTER AND INNER MAST TWO STAGE ...............................................................................................................................................

6-6 OUTER, INTERMEDIATE, AND INNER MAST THREE STAGE ...........................................................................................................................................

7-6 P PALLET CLAMP ASSEMBLY .........................................................................................................................

8-4 PIVOTING HANDRAIL .................................................................................................................................... 8-12 PUMP CONTACTOR ...................................................................................................................................... 2-16 S STEERING RETURN TO CENTER ................................................................................................................................

4-8 STEERING CHAIN AND SENSOR → S/N D174N01879Z ................................................................................................................................

4-4 STEERING GEAR AND MOTOR → S/N D174N01879Z ................................................................................................................................

4-2 S/N D174N01879Z → ................................................................................................................................

4-6 STROBE LIGHT (LED) AMBER ........................................................................................................................................................ 8-21 ii

See Service Manual for service procedures.

©2013 HYSTER COMPANY

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UNIT CODE D174 NORTH AMERICA

TABLE OF CONTENTS (continued) DESCRIPTION

PAGE

T TRACTION CONTROL KIT .............................................................................................................................

9-2

W WIRE DRIVER ASSEMBLY ............................................................................................................................ 8-10 WIRE GUIDANCE SENSORS .........................................................................................................................

8-8 WIRE TAKE-UP 'EE' AND COLD STORAGE ........................................................................................................................ 7-16

©2013 HYSTER COMPANY

See Service Manual for service procedures.

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ABBREVIATIONS QUICK REFERENCE SHEET Listed below are abbreviations used in parts manuals to denote the following expressions: spacer TERM

DEFINITION

TERM

DEFINITION

Amp

Amperes

FRE

Freezer Environment

AR

As Required

in.

inches

BDI

Battery Discharge Indicators

LPG

Liquefied Petroleum Gas

BWI

Brush Wear Indicator

MAP

Manifold Absolute Pressure

CE

Communicator End

mm

millimeters

CRE

Corrosive Environment

MSTS

Microprocessor Spark Timing System

D/B

Date Break

NPT

National Pipe Threads

dbA

Decibel "A" Scale

O/S

Oversize

DE

Drive End

PTO

Power Take Off

ECH

Empty Container Handler

RPM

Revolutions per Minute

ECH-3

Empty Container Handler - 3 High Stacking

S/N

Serial Number

TMM

Truck Management Module

ECH-4

Empty Container Handler - 4 High Stacking

UL Type D

Diesel-Powered Safety Rating

ECH-5

Empty Container Handler - 5 High Stacking

UL Type DS

Diesel-Powered Safety Rating

UL Type E

Battery-Powered Safety Rating

ECH-6

Empty Container Handler - 6 High Stacking

UL Type EE

Battery-Powered Safety Rating

UL Type ES

Battery-Powered Safety Rating

ECH-7

Empty Container Handler - 7 High Stacking

UL Type G

Gasoline-Powered Safety Rating

UL Type GS

Gasoline-Powered Safety Rating

ECM

Electronic Control Module

UL Type LP

Gas-Powered Safety Rating

ECN

Engineering Change Notice

UL Type LPS

LP Gas-Powered Safety Rating

EEPROM

Electrically Erasable Programmable Read Only Memory

U/S

Undersize

EPA

US Environmental Protection Agency

UL

Underwriters Laboratory

EPROM

Electrically Programmable Read Only Memory

V

Volts

iv

See Service Manual for service procedures.

©2013 HYSTER COMPANY

12/2013

UNIT CODE D174 NORTH AMERICA

HOW TO USE THE ILLUSTRATED PARTS MANUAL This parts manual describes and illustrates assemblies, subassemblies, and detail parts needed for service replacement.

©2013 HYSTER COMPANY

The different constructions are indicated by keys and footnotes. The callouts correspond to descriptions found on the next page.

See Service Manual for service procedures.

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HOW TO FIND THE DESIRED PART NUMBER

1.

2.

3.

4.

5.

WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN: Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.

Turn to the section you chose. Use the Section Table of Contents to determine the assembly which would normally contain the part required.

Then locate the part on the assembly breakdown page.

WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN: Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).

Locate the assembly the required part is used on and turn to the page indicated for that assembly.

Then locate the part on the assembly breakdown page.

WHEN THE PART NUMBER IS KNOWN: Use the Numerical Index (Page 10-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.

GENERAL:

6.

The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.

Parts Supersession Information. Part numbers that have this history will be displayed in the parts list in the order that they were superseded (from oldest to newest). The superseded part numbers will be shown with a line through them.

Five periods in the PART NO. column (. . . . .) indicate that the part is either Not Serviced Separately or there is a reference to another figure.

A figure reference is denoted by a pointing hand followed by a figure number in the DESCRIPTION column (FFigure 10)

7.

8.

vi

Keys are used to show two or more similar assemblies, RH and LH assembly parts, etc.

Select the appropriate key, "A", "B", "C", "D", or "E" and the corresponding quantity column to find the required parts. Two periods in the QTY column (..) indicate that the part is not used for that assembly.

Indented descriptions under the DESCRIPTION column are used to indicate assemblies and

subparts of assemblies. In the example on the previous page, BEARING CAP (Item 2) is a subpart of the major assembly CASE. 9. Quantities shown are for one assembly. The quantities of the subpart BEARING CAP are indicated as two and two. This means two per CASE assembly.

10. Serial number breaks identify the most current parts information and are shown as follows: → S/N D001H2628 Indicates last serial number affected.

S/N D001H2629 → Indicates the first serial number affected.

S/N D001H1553 ↔ S/N D001H3291 Indicates a range of serial numbers affected.

ECN numbers for pending serial numbers are shown to allow for the inclusion of the most current parts information and are identified as follows: → S/N Pending Per ECN 63243 Indicates a pending serial number for last unit affected.

S/N Pending Per ECN 63243 → Indicates a pending serial number for first unit affected.

Date breaks are used to indicate when a change occurred but a subsequent serial number break was not recorded. This is an arbitrary date usually based on the ECN release and are identified as follows: → D/B 3/00 Indicates that a change occurred sometime within that month for the item affected.

D/B 3/00 → Indicates that a change occurred sometime within that month for the item affected.

D/B 3/00 ↔ D/B 4/00 Indicates a range of production dates of the item affected.

Contact your local dealer for Hyster lift trucks for serial number information for items with a ECN or a date break.

ORDERING PARTS: When ordering replacement parts, give the unit serial number, part number, name of part and quantity required.

For any further information on parts, service, or ordering, consult your local dealer for Hyster lift trucks.

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

12/2013

IDENTIFICATION OF TRUCK SERIAL NUMBERS

(1) and (2)

The first letter and three numbers indicate the truck unit code.

(3)

The second letter indicates the plant of manufacture.

(4)

The four or five digit number indicates the production sequence number of the truck.

(5)

The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.

The letters "I", "O", and "Q" will not be used.

For pending serial numbers contact your local dealer for Hyster lift trucks.

Parts referred to in this book as right or left hand parts are in accordance with the illustration above.

©2013 HYSTER COMPANY

See Service Manual for service procedures.

vii

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PUBLICATIONS Every new lift truck is provided with an OPERATING MANUAL. This manual has information that the operator must know for inspection and operation of the lift truck.

SERVICE MAINTENANCE MANUALS, which provide service and overhaul procedures, and PARTS

MANUALS with complete replacement part identification, are available at a nominal fee from your Hyster dealer to assist users in effectively maintaining Hyster lift trucks in a safe, useful condition. See the list below for information on ordering specific publications for this model lift truck.

PUBLICATION

HYSTER PART NUMBER

Operating Manual........................................................................................................................ 1473325 Service Manual (Complete)......................................................................................................... 1473337 Parts Manual............................................................................................................................... 1473322

viii

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

12/2013

1

FRAME

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SECTION 1 FRAME DESCRIPTION

PAGE

CONTROL COMPARTMENT ..........................................................................................................................

1-4 DECAL AND PLATE LOCATION ....................................................................................................................

1-6 HOODS AND COVERS ...................................................................................................................................

1-2 LOAD WHEEL ................................................................................................................................................. 1-16 OPERATOR PLATFORM ................................................................................................................................

1-8 OPERATOR PLATFORM CONTROLS ........................................................................................................... 1-14 OPERATOR PLATFORM INTERFACE .......................................................................................................... 1-12

©2013 HYSTER COMPANY

See Service Manual for service procedures.

1-1

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HOODS AND COVERS (FIGURE 1-1)

1-2

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

12/2013

HOODS AND COVERS ITEM 1 2 3 4 5 6 6 7 8 9 10 11 12 13 14 15 16 17 18 18 18 18 18 19 19 20 20 21 22 23 23 24 24 25

PART NO.

DESCRIPTION

2303427 2305960 2307518 2308460 188307 1520607 4016923 2308824 2307341 2310605 2302516 15155 15055 2038678 269200 2305768 2305571 2309222 4066790 2034636 1520506 1586999 1669434 4027871 2308118 2047820 16723 1586759 197067 15152 15052 1586428 2035661 1302024 16729 1518196 4016908 176640 320157 292681 1519105

Stud ....................................................................................................................

Spring .................................................................................................................

Washer ...............................................................................................................

Retainer ..............................................................................................................

Receptacle ..........................................................................................................

Cover ..................................................................................................................

Cover (Drive Unit) (Alternate Part) ......................................................................

Hinge ..................................................................................................................

Spacer ................................................................................................................

Screw ..................................................................................................................

Retainer ..............................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Screw ..................................................................................................................

Nut ......................................................................................................................

Door (RH) ...........................................................................................................

Door (LH) ............................................................................................................

4 4 4 4 4 1 1 2 2 4 2 4 4 2 2 1 1

Roller ..................................................................................................................

Strobe Light ........................................................................................................

Bulb ................................................................................................................

Lens ................................................................................................................

Strobe Light (Alternate Part) ...............................................................................

Strobe Light (Amber) (Alternate Part) (FFigure 8-11)........................................

Connector ...........................................................................................................

Wire Seal ........................................................................................................

Screw ..................................................................................................................

Capscrew (Alternate Part) ..................................................................................

Washer ...............................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Nut (Alternate Part) .............................................................................................

Guard ..................................................................................................................

Guard (Strobe Light) (Alternate Part) ..................................................................

Screw ..................................................................................................................

Bracket (Strobe Light) .........................................................................................

Bracket (Strobe Light) (Alternate Part) ...............................................................

Bolt (Strobe Light Bracket) ..................................................................................

Washer (Strobe Light Bracket) ...........................................................................

Lockwasher (Strobe Light Bracket) .....................................................................

Spacer (Strobe Light Bracket) ............................................................................

5 1 1 1 1 1 1 1 2 2 6 4 4 2 1 1 2 1 1 2 2 2 1

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1-3

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CONTROL COMPARTMENT (FIGURE 1-2)

1-4

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

12/2013

CONTROL COMPARTMENT ITEM 1 2 3 4 4 4 4 5 6 7 7 7 7 8 9 10 11

PART NO.

DESCRIPTION

1479754 .....

2303167 2302844 2304367 2303195 2305383 2038896 2310628 239906 246001 292683 1318914 216877 ..... .....

1506834 .....

Control Panel ......................................................................................................

Battery Connector (FFigure 2-5)........................................................................

Hydraulic Tank (FFigure 5-2).............................................................................

Pump (→ 213 in. MFH) (FFigure 5-3)................................................................

Hydraulic Pump (213 in. MFH →) (FFigure 5-4)................................................

Hydraulic Motor (213 in. MFH →) (FFigure 5-5)................................................

Motor (→ 213 in. MFH) (FFigure 5-6)................................................................

Traction Motor .....................................................................................................

Master Drive Unit ................................................................................................

Static Strap .........................................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

1 1 1 1 1 1 1 1 1 2 2 2

Nut ......................................................................................................................

Steering Gear and Motor ....................................................................................

Steering Controller ..............................................................................................

Magnetic Brake (24 Volt) ....................................................................................

Traction Controller ..............................................................................................

2 1 1 1 1

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1-5

UNIT CODE D174 NORTH AMERICA

12/2013

DECAL AND PLATE LOCATION (FIGURE 1-3)

1-6

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

12/2013

DECAL AND PLATE LOCATION ITEM 1 2 3 4 5 6 7 8 9 10 11 11 12 13 14 15 16 17 18 18 19 20 21 22 23

PART NO. 2308468 2308767 1529041 2036335 814880 340728 1487936 310009 2311746 2043426 335989 335991 1473325 222029 1534660 a. . . . .

1494689 1460726 a. . . . .

1461302 389687 170658 2033511 2044484 2046034

DESCRIPTION

QTY

Label (Fork Warning) ..........................................................................................

Label (Emergency Lower) ...................................................................................

Label (Hyster) .....................................................................................................

Label (Key Switch) ..............................................................................................

Label (Warning) ..................................................................................................

Label (Warning) ..................................................................................................

Label (Multi-Function) .........................................................................................

Label (Warning) ..................................................................................................

Label (Model 30) .................................................................................................

Label (Manual Lowering) ....................................................................................

Information Case ................................................................................................

Cover (Information Case) ...................................................................................

Operator Manual .................................................................................................

Rivet ....................................................................................................................

Label (Patents and Trademarks) ........................................................................

Label- Overhead Gaurd Impact Rating ...............................................................

Plate (UL Type E) ...............................................................................................

Label (Hyster) .....................................................................................................

Nameplate ..........................................................................................................

Label (Blank) .......................................................................................................

Cover Plate .........................................................................................................

Rivet ....................................................................................................................

Label (Battery Connector Caution) .....................................................................

Label (Battery Discharge Notice - Flooded Battery) ...........................................

Label (Warning) ..................................................................................................

3 1 3 1 1 2 1 2 2 1 1 1 1 4 1 1 1 1 1 1 1 8 1 1 1

FOOTNOTES: a

Contact Your Local Hyster Dealer

©2013 HYSTER COMPANY

See Service Manual for service procedures.

1-7

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OPERATOR PLATFORM (FIGURE 1-4)

1-8

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

12/2013

OPERATOR PLATFORM ITEM 1 1 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 37 37 37 37 38 39 40 40 40 40

PART NO. 1458958 1705161 1460285 1705280 1474807 18828 16850 2036352 15163 15039 15055 15155 18515 1535366 1382662 2037674 1460348 2034881 1461469 197067 15152 18706 58901 2302587 129387 58929 15212 2311796 2306258 2303049 16724 1465172 86510 197065 15052 2303007 2306262 2305487 2046017 2046015 a 2079291 1606386 2034890 2309579 2048832 a 2079889 18728 2311911 2303593 2302402 2310202

©2013 HYSTER COMPANY

DESCRIPTION

QTY

Frame With Handrails (40.25 in.) ........................................................................

1 Platform With Handrails (40.25 in.) (Alternate Part) ...........................................

1 Frame With Sidegates (40 in.) ............................................................................

1 Platform With Sidegates (40 in.)(Alternate Part) .................................................

1 Console ...............................................................................................................

1 Cotter Pin ............................................................................................................

1 Screw ..................................................................................................................

4 Button .................................................................................................................

1 Lockwasher .........................................................................................................

4 Nut ......................................................................................................................

4 Nut ......................................................................................................................

8 Lockwasher .........................................................................................................

8 Washer ...............................................................................................................

8 Seat Rail (Backrest) ............................................................................................

2 Screw ..................................................................................................................

1 Gas Spring ..........................................................................................................

1 Floormat ..............................................................................................................

1 Switch .................................................................................................................

1 Switch .............................................................................................................

1 Washer ...............................................................................................................

8 Lockwasher .........................................................................................................

4 Capscrew ............................................................................................................

4 Snap Ring ...........................................................................................................

4 Load Roller .........................................................................................................

4 Shim (0.020 in.) .................................................................................................. AR Snap Ring ...........................................................................................................

2 Cotter Pin ............................................................................................................

2 Spring .................................................................................................................

2 Chain Anchor ......................................................................................................

2 Pin .......................................................................................................................

2 Screw ..................................................................................................................

4 Bracket ................................................................................................................

2 Screw ..................................................................................................................

4 Washer ...............................................................................................................

4 Nut ......................................................................................................................

4 Switch .................................................................................................................

2 Nut ......................................................................................................................

2 Lanyard ...............................................................................................................

1 Body Harness .....................................................................................................

1 Tether (Retractable) ............................................................................................

1 Wire Harness (Heater Assembly) .......................................................................

1 Heater (24V) ...................................................................................................

1 Connector .......................................................................................................

1 Socket ............................................................................................................

2 Connector Block .............................................................................................

1 Wire Harness ......................................................................................................

1 Capscrew ............................................................................................................

4 Safety Belt (Small) ..............................................................................................

1 Safety Belt (Medium) ..........................................................................................

1 Safety Belt (Large) ..............................................................................................

1 Safety Belt (X-Large) ..........................................................................................

1 See Service Manual for service procedures.

1-9

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OPERATOR PLATFORM ITEM 40

PART NO.

DESCRIPTION

QTY

2052203

Safety Belt (XX-Large) ........................................................................................

1

FOOTNOTES: a

Freezer/Arctic Options Only

1-10

See Service Manual for service procedures.

©2013 HYSTER COMPANY

12/2013

UNIT CODE D174 NORTH AMERICA

NOTES

©2013 HYSTER COMPANY

See Service Manual for service procedures.

1-11

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OPERATOR PLATFORM INTERFACE (FIGURE 1-5)

1-12

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

12/2013

OPERATOR PLATFORM INTERFACE ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14

PART NO.

DESCRIPTION

1467159 89971 209266 15155 15055 1465997 2038970 18515 217944 1458542 18720 15127 15154 15054

Cable ..................................................................................................................

Screw ..................................................................................................................

Clamp .................................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Bracket ................................................................................................................

Stud ....................................................................................................................

Washer ...............................................................................................................

Connector ...........................................................................................................

Screen ................................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 2 1 3 3 1 2 2 1 1 7 7 7 7

1-13

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OPERATOR PLATFORM CONTROLS (FIGURE 1-6)

1-14

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

12/2013

OPERATOR PLATFORM CONTROLS ITEM 1 1 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 14 15 16 17 18

PART NO.

DESCRIPTION

1477469 1477472 1477473 1477475 1459056 2310605 15155 221705 249668 2039030 2039031 187727 2306364 379902 2036533 1464319 1473605 1473606 2043585 .....

2037757 2036247

Cover (Return To Center Steering With Body Fan) ............................................

Cover (Multi Turn Steering With Body Fan) ........................................................

Cover (Return To Center Steering Without Body Fan) .......................................

Cover (Multi Turn Steering Without Body Fan) ...................................................

Cover ..................................................................................................................

Screw ..................................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Nut ......................................................................................................................

Storage Box ........................................................................................................

Console ...............................................................................................................

Rivet ....................................................................................................................

Switch .................................................................................................................

Ignition Switch .....................................................................................................

Cover ..................................................................................................................

Steering Assy ......................................................................................................

Instrument Panel (Tach Steer) (FFigure 2-2)....................................................

Instrument Panel (Smart Steer) (FFigure 2-2)...................................................

Cover ..................................................................................................................

Multi-Function Control Handle Assembly (FFigure 2-9)....................................

Guard ..................................................................................................................

Fan (24 Volt) .......................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 11 11 7 4 1 1 4 1 1 1 1 1 1 1 1 1 1

1-15

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LOAD WHEEL (FIGURE 1-7)

ITEM 1 2 3 4 4 5 5 6 7 8

1-16

PART NO.

DESCRIPTION

QTY

389608 15146 360121 374563 2304676 4047390 1492445 194723 222673 .....

Capscrew ............................................................................................................

Washer ...............................................................................................................

Bracket ................................................................................................................

Sleeve .................................................................................................................

Sleeve (Freezer) .................................................................................................

Load Wheel .........................................................................................................

Load Wheel ....................................................................................................

Ball Bearing ....................................................................................................

Nut ......................................................................................................................

Base Arm ............................................................................................................

See Service Manual for service procedures.

4 8 4 4 4 2 2 4 4 1

©2013 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

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2

ELECTRICAL SYSTEM

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UNIT CODE D174 NORTH AMERICA

SECTION 2 ELECTRICAL SYSTEM DESCRIPTION

PAGE

BATTERY CONNECTOR ................................................................................................................................

COLD STORAGE CONSOLE ELECTRICAL ASSEMBLY ..............................................................................

CONSOLE ELECTRICAL FREEZER/ARCTIC (12/2005 →) ...............................................................................................................

CONSOLE ELECTRICAL SYSTEM ................................................................................................................

CONTACTOR PANEL ASSEMBLY .................................................................................................................

ELECTRICAL ..................................................................................................................................................

MAIN CONTACTOR ........................................................................................................................................

MULTI-FUNCTION CONTROL HANDLE ........................................................................................................

MULTI-FUNCTION CONTROL HANDLE ASSEMBLY ...................................................................................

PUMP CONTACTOR ......................................................................................................................................

©2013 HYSTER COMPANY

See Service Manual for service procedures.

2-12 2-8 2-10 2-4 2-14 2-2 2-15 2-20 2-18 2-16

2-1

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ELECTRICAL (FIGURE 2-1)

2-2

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

12/2013

ELECTRICAL ITEM 1 1 1 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

PART NO. c 1508555 bd 1583963 e 1638503 18462 18465 15154 1464397 1464396 1464398 325819 2061913 16526 2034543 1464402 1464403 1464401 1483422 15127 1464404 1514440 1479754 221767 15156 2065361 a 1512673 a 1494452 a 129563 a 137852

DESCRIPTION

QTY

Controller (Traction) ............................................................................................

Controller (Traction) ............................................................................................

Controller (Traction) ............................................................................................

Capscrew ............................................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Cable Assy (A5-1) ...............................................................................................

Cable Assy (A5) ..................................................................................................

Cable Assy (A6) ..................................................................................................

Insulator ..............................................................................................................

Stud ....................................................................................................................

Nut ......................................................................................................................

Stud ....................................................................................................................

Cable Assy (PM2) ...............................................................................................

Cable Assy (T1) ..................................................................................................

Cable Assy (PM1) ...............................................................................................

Horn ....................................................................................................................

Washer ...............................................................................................................

Cable Assy (F3 and F4) ......................................................................................

Controller ............................................................................................................

Control Panel ......................................................................................................

Washer ...............................................................................................................

Lockwasher .........................................................................................................

Diode ..................................................................................................................

Wire Harness (AMP) ...........................................................................................

Capacitor ............................................................................................................

Strap Clamp ........................................................................................................

Strap Clamp ........................................................................................................

1 1 1 3 2 5 1 1 1 1 1 2 1 1 1 1 1 5 1 1 1 1 1 1 1 1 1 1

FOOTNOTES: a b c

Not Illustrated Service with 1638503 → S/N D174N02779C

©2013 HYSTER COMPANY

d e

S/N D174N02780C ↔ S/N D174N03417D S/N D174N03418D →

See Service Manual for service procedures.

2-3

UNIT CODE D174 NORTH AMERICA

12/2013

CONSOLE ELECTRICAL SYSTEM (FIGURE 2-2)

2-4

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

12/2013

CONSOLE ELECTRICAL SYSTEM KEY: A: Return-To-Center Steer B: Multi-Turn Steer ITEM 1 2 3 4 5 6 7 8 9 10 11 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 27 28 28 28 28 28 29 29 30 31 32 32 33 34 34 34

PART NO. d 2036247 d 2036249 d 15154 d 18460 d 16713 d 15163 d 2037757 d 2036252 d 15039 d 2037150 af 1514441 h 1644594 1474807 b 2311797 16394 15155 2036496 15175 18819 67433 2043399 15152 1307687 2306364 379902 16836 249668 1473605 1473606 1655363 2096024 1651655 2305754 2310576 c 2036527 c 1369292 2311800 1479040 1473613 1473614 334818 e 1473734 g 1512674 2037139

©2013 HYSTER COMPANY

DESCRIPTION

QTY A B

Fan (24 Volt) ..............................................................................................

Spacer ........................................................................................................

Lockwasher ................................................................................................

Capscrew ...................................................................................................

Screw .........................................................................................................

Lockwasher ................................................................................................

Guard .........................................................................................................

Switch .........................................................................................................

Nut ..............................................................................................................

Resistor ......................................................................................................

Controller ....................................................................................................

Controller ....................................................................................................

Console ......................................................................................................

Plug ............................................................................................................

Capscrew ...................................................................................................

Lockwasher ................................................................................................

Spacer ........................................................................................................

Lockwasher ................................................................................................

Screw .........................................................................................................

Nut ..............................................................................................................

Fastener .....................................................................................................

Lockwasher ................................................................................................

Relay (24 Volt) ...........................................................................................

Switch .........................................................................................................

Ignition Switch ............................................................................................

Capscrew ...................................................................................................

Nut ..............................................................................................................

Instrument Panel ........................................................................................

Instrument Panel ........................................................................................

Switch .........................................................................................................

Switch ....................................................................................................

Wire Harness .........................................................................................

Terminal ............................................................................................

Terminal ............................................................................................

Switch (Lift Limit Override) .........................................................................

Label (Arrow) ..............................................................................................

Gauge ........................................................................................................

Gauge ........................................................................................................

Label (Instrument Panel) ............................................................................

Label (Instrument Panel) ............................................................................

Alarm (Signal - Audible) .............................................................................

Wire Harness (Molex) (Instrument Panel) ..................................................

Wire Harness (AMP) (Instrument Panel) ....................................................

Diode .....................................................................................................

1 3 3 3 5 5 1 1 2 1 1 1 1 1 8 12 4 4 5 6 5 5 1 1 1 4 4 ..

1 1 1 1 2 2 1 2 ..

1 ..

1 1 1 1 1

See Service Manual for service procedures.

1 3 3 3 5 5 1 1 2 1 1 1 1 1 8 12 4 4 5 6 5 5 1 1 1 4 4 1 ..

1 1 1 2 2 1 2 1 1 1 ..

1 1 1 1

2-5

UNIT CODE D174 NORTH AMERICA

12/2013

FOOTNOTES: a b c d

2-6

Use with GK Transmission Used on Fixed Console Only Used with Optional Items Only Used with Part No. 2043400 (Optional Fan Installation)

e f g h

→ S/N D174N01968Z → S/N D174N03253D S/N D174N01969Z → S/N D174N03254D →

See Service Manual for service procedures.

©2013 HYSTER COMPANY

12/2013

UNIT CODE D174 NORTH AMERICA

NOTES

©2013 HYSTER COMPANY

See Service Manual for service procedures.

2-7

UNIT CODE D174 NORTH AMERICA

12/2013

COLD STORAGE CONSOLE ELECTRICAL ASSEMBLY (FIGURE 2-3)

2-8

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

12/2013

COLD STORAGE CONSOLE ELECTRICAL ASSEMBLY ITEM 1 2 3 4 5 6 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 22 23 23 24 24 24 24 24 25 25 26 27 28 29 30

PART NO. ce 1509716 ce 2048782 ce 16702 ce 15919 ce 15039 abh 1514441 i 1644594 1473616 d 2311797 16394 15155 2036496 15175 18088 2037511 2043399 18423 1307687 2306364 379902 16836 249668 c 1493893 e 1493894 f 2036527 f 1369292 1655363 2096024 1651655 2305754 2310576 c 1473613 e 1473614 c 2311800 1479040 334818 ce 1512674 ce 197067 g 1509891

DESCRIPTION

QTY

Heater .................................................................................................................

Thermostat ..........................................................................................................

Screw ..................................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Controller ............................................................................................................

Controller ............................................................................................................

Plate ....................................................................................................................

Plug .....................................................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Spacer ................................................................................................................

Lockwasher .........................................................................................................

Capscrew ............................................................................................................

Fastener ..............................................................................................................

Fastener ..............................................................................................................

Lockwasher .........................................................................................................

Relay (24 Volt) ....................................................................................................

Switch .................................................................................................................

Ignition Switch .....................................................................................................

Capscrew ............................................................................................................

Nut ......................................................................................................................

Instrument Panel .................................................................................................

Instrument Panel .................................................................................................

Switch .................................................................................................................

Label (Arrow) ......................................................................................................

Switch .................................................................................................................

Switch .............................................................................................................

Wire Harness ..................................................................................................

Terminal .....................................................................................................

Terminal .....................................................................................................

Label (Instrument Panel) ....................................................................................

Label (Instrument Panel) ....................................................................................

Gauge .................................................................................................................

Gauge .................................................................................................................

Alarm (Signal - Audible) ......................................................................................

Wire Harness (AMP) (Instrument Panel) ............................................................

Washer ...............................................................................................................

Wire Harness (Freezer) ......................................................................................

1 1 2 2 2 1 1 1 1 8 12 4 4 5 6 5 5 1 1 1 4 4 1 1 1 2 1 1 1 2 2 1 1 1 1 1 1 4 1

FOOTNOTES: a b c d e

Use with GK Transmission Use with HFK 300/400 Transmission Used On Multi-Turn Steering Only Used On Optional Fixed Console Only Used On Return-to-Center Only

©2013 HYSTER COMPANY

f g h i

Used On Various Options Only Not Illustrated → S/N D174N03253D S/N D174N03254D →

See Service Manual for service procedures.

2-9

UNIT CODE D174 NORTH AMERICA

12/2013

CONSOLE ELECTRICAL (FIGURE 2-4) FREEZER/ARCTIC (12/2005 →)

2-10

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

12/2013

CONSOLE ELECTRICAL FREEZER/ARCTIC (12/2005 →) ITEM 1 2 3 4 5 6 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 22 23 23 24 25 25 26 27 28 29 30 31

PART NO. e 1608202 2048782 16702 15919 15039 f 1514441 g 1644594 1473616 b 2311797 16394 15155 2036496 15175 18088 2037511 2043399 18423 1307687 2306364 379902 16836 249668 a 1493893 g 1493894 d 2036527 d 1369292 d 2036250 a 1473613 c 1473614 a 2311800 1479042 334818 1512674 e 197067 1608201

DESCRIPTION

QTY

Heater (24/36 Volt) .............................................................................................

Thermostat ..........................................................................................................

Screw ..................................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Controller ............................................................................................................

Controller ............................................................................................................

Plate ....................................................................................................................

Plug .....................................................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Spacer ................................................................................................................

Lockwasher .........................................................................................................

Capscrew ............................................................................................................

Fastener ..............................................................................................................

Fastener ..............................................................................................................

Lockwasher .........................................................................................................

Relay (24 Volt) ....................................................................................................

Switch .................................................................................................................

Ignition Switch .....................................................................................................

Capscrew ............................................................................................................

Nut ......................................................................................................................

Instrument Panel .................................................................................................

Instrument Panel .................................................................................................

Switch .................................................................................................................

Label (Arrow) ......................................................................................................

Switch .................................................................................................................

Label (Instrument Panel) ....................................................................................

Label (Instrument Panel) ....................................................................................

Gauge .................................................................................................................

Gauge .................................................................................................................

Alarm (Signal - Audible) ......................................................................................

Wire Harness (AMP) (Instrument Panel) ............................................................

Washer ...............................................................................................................

Wire Harness (Freezer/Arctic) ............................................................................

1 1 2 2 2 1 1 1 1 8 12 4 4 5 6 5 5 1 1 1 4 4 1 1 1 2 1 1 1 1 1 1 1 4 1

FOOTNOTES: a b c d

Used On Multi-Turn Steering Only Used On Optional Fixed Console Only Used on Return-to-Center Only Used On Various Options Only

©2013 HYSTER COMPANY

e f g

Arctic Option Only → S/N D174N03253D S/N D174N03254D →

See Service Manual for service procedures.

2-11

UNIT CODE D174 NORTH AMERICA

12/2013

BATTERY CONNECTOR (FIGURE 2-5)

2-12

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

12/2013

BATTERY CONNECTOR ITEM 1 2 3 4 5 6 7 8 9 10 10 11

PART NO. 15055 15155 18515 220011 2311952 18486 15127 15154 2308286 1474255 288835 a 2305724

DESCRIPTION

QTY

Nut ......................................................................................................................

Lockwasher .........................................................................................................

Washer ...............................................................................................................

Bolt ......................................................................................................................

Bracket ................................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Battery Connector and Cable (Red) ...................................................................

Battery Connector (Red) ................................................................................

Hose Guard ........................................................................................................

2 2 2 2 1 2 2 2 2 1 1 1

FOOTNOTES: a

Used on the battery cables from the battery only

©2013 HYSTER COMPANY

See Service Manual for service procedures.

2-13

UNIT CODE D174 NORTH AMERICA

12/2013

CONTACTOR PANEL ASSEMBLY (FIGURE 2-6)

ITEM

PART NO. 1479754 1369418 15155 15055 361810 1459488 2303821 2304170 1500306 1456085 1500263 314878 1500262 1356209 2302461 2307803 1500258 a 1198757

1 2 3 4 5 6 6 7 8 9 10 11 12 12 12 13

DESCRIPTION

QTY

Control Panel ......................................................................................................

1 Stud ....................................................................................................................

4 Lockwasher .........................................................................................................

4 Nut ......................................................................................................................

4 Fuse (300 Amp) ..................................................................................................

2 Contactor ............................................................................................................

2 Screw ..................................................................................................................

6 Washer ...............................................................................................................

6 Contactor ............................................................................................................

1 Fuse Holder ........................................................................................................

1 Fuse (5 Amp) ......................................................................................................

2 Fuse (15 Amp) ....................................................................................................

3 Wire Harness ......................................................................................................

1 Washer ...............................................................................................................

2 Screw ..................................................................................................................

2 Washer ...............................................................................................................

2 Baseplate ............................................................................................................

1 Silicone Grease .................................................................................................. AR

FOOTNOTES: a

Not Illustrated

2-14

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

12/2013

MAIN CONTACTOR (FIGURE 2-7)

ITEM 1 2 3 4 5 6 7

PART NO.

DESCRIPTION

1459488 1330698 1315469 1315470 1314299 384343 1459492 1454122

Contactor ............................................................................................................

Contact (Fixed) ...................................................................................................

Contact (Moving) ................................................................................................

Cover ..................................................................................................................

Screw ..................................................................................................................

Return Spring ......................................................................................................

Coil and Frame ...................................................................................................

End Cap ..............................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 2 1 1 2 1 1 1

2-15

UNIT CODE D174 NORTH AMERICA

12/2013

PUMP CONTACTOR (FIGURE 2-8)

ITEM 1 2 3 4 5 6 7

2-16

PART NO.

DESCRIPTION

QTY

1500306 1330698 1315469 1315470 1314299 2304201 1454121 1454122

Contactor ............................................................................................................

Contact (Fixed) ...................................................................................................

Contact (Moving) ................................................................................................

Cover ..................................................................................................................

Screw ..................................................................................................................

Spring .................................................................................................................

Coil and Frame ...................................................................................................

End Cap ..............................................................................................................

See Service Manual for service procedures.

1 2 1 1 2 1 1 1

©2013 HYSTER COMPANY

12/2013

UNIT CODE D174 NORTH AMERICA

NOTES

©2013 HYSTER COMPANY

See Service Manual for service procedures.

2-17

UNIT CODE D174 NORTH AMERICA

12/2013

MULTI-FUNCTION CONTROL HANDLE ASSEMBLY (FIGURE 2-9)

2-18

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

12/2013

MULTI-FUNCTION CONTROL HANDLE ASSEMBLY ITEM

1 1 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 14 15 16 17 18 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

PART NO. 1486603 a 1510028 b 1510029 a 1509717 a 1509708 b 1510027 b 1510032 2042894 1479131 18718 214616 1479136 221775 2042898 19909 2042897 2041636 1670788 2306609 d 1466406 e 1512687 1479142 17943 1466906 1479111 ab 1509200 220965 1464600 221703 1500771 1479479 2042892 19974 19979 18465 15154 2043585 2034515 ab 220322 ab 230882 ab 197067 c 275493

DESCRIPTION

QTY

Control Handle ....................................................................................................

1 Control Handle ....................................................................................................

1 Control Handle ....................................................................................................

1 Switch .................................................................................................................

1 Resistor ..........................................................................................................

1 Switch .................................................................................................................

1 Resistor ..........................................................................................................

1 Bracket ...........................................................................................................

1 Bracket ...........................................................................................................

1 Capscrew .......................................................................................................

2 Bearing ...........................................................................................................

1 Shaft ...............................................................................................................

1 Washer ...........................................................................................................

1 Spacer ............................................................................................................

1 Roll Pin ...........................................................................................................

1 Spring .............................................................................................................

1 Spacer ............................................................................................................

1 Capscrew .......................................................................................................

2 Washer ...........................................................................................................

1 Sensor (Hall Effect) (Molex) ...........................................................................

1 Sensor (Hall Effect) (AMP) .............................................................................

1 Cam ................................................................................................................

1 Capscrew .......................................................................................................

1 Bushing ..........................................................................................................

1 Bracket ...........................................................................................................

1 Bracket ...........................................................................................................

1 Setscrew .........................................................................................................

1 Grommet ........................................................................................................

1 Nut ..................................................................................................................

1 Screw .............................................................................................................

2 Control Handle (FFigure 2-10)......................................................................

1 Spring .............................................................................................................

1 Roll Pin ...........................................................................................................

2 Roll Pin ...........................................................................................................

1 Capscrew ............................................................................................................

2 Lockwasher .........................................................................................................

2 Cover ..................................................................................................................

1 Screw ..................................................................................................................

4 Screw ..................................................................................................................

1 Locknut ...............................................................................................................

2 Washer ...............................................................................................................

1 Conduit ............................................................................................................... AR

FOOTNOTES: a b c

24 Volt Cold Storage Option Only 36 Volt Cold Storage Option Only Not Illustrated

©2013 HYSTER COMPANY

d e

→ S/N D174N01968Z S/N D174N01969Z →

See Service Manual for service procedures.

2-19

UNIT CODE D174 NORTH AMERICA

12/2013

MULTI-FUNCTION CONTROL HANDLE (FIGURE 2-10)

2-20

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

12/2013

MULTI-FUNCTION CONTROL HANDLE ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 13 14 15 16

PART NO.

DESCRIPTION

1479479 1483072 1483073 1498117 .....

1498119 1498120 1498121 1498123 1483079 1483075 1554515 1498128 1483077 1483076 1498130 1483074 1498131

Control Handle Assembly ...................................................................................

Control Handle (RH) .......................................................................................

Control Handle (LH) .......................................................................................

Thumb Rocker ................................................................................................

Screw .............................................................................................................

Screw .............................................................................................................

Washer (Black) ...............................................................................................

O-Ring ............................................................................................................

Spring .............................................................................................................

Switch .............................................................................................................

Trigger (Red) ..................................................................................................

Rocker (Without Switches) .............................................................................

Screw (Plastite) ..............................................................................................

Spring (Trigger) ..............................................................................................

Actuator ..........................................................................................................

Screw (Plastite) ..............................................................................................

Insert ..............................................................................................................

Pin ..................................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 2 1 1 1 1 1 1 1 2 1 1 3 1 4

2-21

UNIT CODE D174 NORTH AMERICA

12/2013

NOTES

2-22

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

12/2013

3

DRIVE UNIT

12/2013

UNIT CODE D174 NORTH AMERICA

SECTION 3 DRIVE UNIT DESCRIPTION

PAGE

DRIVE MOTOR → 2/2002 ....................................................................................................................................................

2/2002 → ....................................................................................................................................................

ELECTRIC BRAKE ..........................................................................................................................................

MASTER DRIVE UNIT → 2/2002 ....................................................................................................................................................

2/2002 ↔ S/N D174N02438B ....................................................................................................................

S/N D174N02439B → ................................................................................................................................

10/2006 → ..................................................................................................................................................

©2013 HYSTER COMPANY

See Service Manual for service procedures.

3-16 3-18 3-20 3-2 3-6 3-8 3-12

3-1

UNIT CODE D174 NORTH AMERICA

12/2013

MASTER DRIVE UNIT (FIGURE 3-1) (→ 2/2002)

3-2

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

12/2013

MASTER DRIVE UNIT (→ 2/2002) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 19 19 19 20 21 22 23 24 25 26 27 27 27 27 28 29 30 31 32 33 34 35 35 36 37 38 39 40 41 42

PART NO.

DESCRIPTION

2310628 132860 380721 296020 380713 239503 296012 296015 296030 2302385 371863 380719 318707 318709 1327534 2307596 371014 2304927 2304693 2307254 2302695 2310139 2303227 2303121 318709 2302907 371856 2304967 354119 2304787 368438 368439 368440 368441 2309452 2310390 2302911 2308812 2308483 2311762 2303412 2302044 2311467 292501 2302353 2306459 296137 293786 2302359 33716

Master Drive Unit (D174) ....................................................................................

Capscrew .......................................................................................................

Ring ................................................................................................................

Capscrew .......................................................................................................

Washer ...........................................................................................................

Nut ..................................................................................................................

Capscrew .......................................................................................................

Capscrew .......................................................................................................

Capscrew .......................................................................................................

Pin ..................................................................................................................

Housing ..........................................................................................................

Breather Valve ...........................................................................................

Plug ............................................................................................................

Sealing Ring ...............................................................................................

Grease Fitting .............................................................................................

Pinion .............................................................................................................

Nut ..................................................................................................................

Gear ...............................................................................................................

Bearing ...........................................................................................................

Shim (0.004 in.) ..............................................................................................

Shim (0.006 in.) ..............................................................................................

Shim (0.012 in.) ..............................................................................................

Shim (0.020 in., ..............................................................................................

Plug ................................................................................................................

Sealing Ring ...................................................................................................

Capscrew .......................................................................................................

Cover ..............................................................................................................

Wheel Shaft ....................................................................................................

Wheel Stud .....................................................................................................

Bearing ...........................................................................................................

Shim (0.004 in., ..............................................................................................

Spacer (0.006 in., ...........................................................................................

Shim (0.012 in., ..............................................................................................

Shim (0.020 in., ..............................................................................................

Sealing Ring ...................................................................................................

Shield .............................................................................................................

Screw .............................................................................................................

Disk ................................................................................................................

Gear Set .........................................................................................................

Housing ..........................................................................................................

Nut ..................................................................................................................

Tire .............................................................................................................

Wheel .........................................................................................................

Capscrew .......................................................................................................

Seal ................................................................................................................

Spacer ............................................................................................................

Nut ..................................................................................................................

Lockwasher ....................................................................................................

Pinion .............................................................................................................

O-Ring ............................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 3 1 2 4 2 2 2 8 2 1 1 1 1 2 1 1 1 2 AR AR AR AR 1 1 2 1 1 5 2 AR AR AR AR 1 1 1 1 1 1 5 1 1 9 1 1 1 1 1 1 3-3

UNIT CODE D174 NORTH AMERICA

12/2013

MASTER DRIVE UNIT (→ 2/2002) ITEM 43 44 45 46 47 48 49

3-4

PART NO.

DESCRIPTION

QTY

385865 2038896 246001 292683 2033654 292681 1506834

Key .................................................................................................................

Traction Motor (FFigure 3-5).........................................................................

Capscrew .......................................................................................................

Lockwasher ....................................................................................................

Screw .............................................................................................................

Lockwasher ....................................................................................................

Magnetic Brake (24 Volt) ....................................................................................

See Service Manual for service procedures.

1 1 6 6 3 3 1

©2013 HYSTER COMPANY

12/2013

UNIT CODE D174 NORTH AMERICA

NOTES

©2013 HYSTER COMPANY

See Service Manual for service procedures.

3-5

UNIT CODE D174 NORTH AMERICA

12/2013

MASTER DRIVE UNIT (FIGURE 3-2) (2/2002 ↔ S/N D174N02438B)

3-6

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

12/2013

MASTER DRIVE UNIT (2/2002 ↔ S/N D174N02438B) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 26 27 28 29 30 31 32 33 34 35

PART NO. 1496180 1507379 1507378 1507380 1507381 1507384 ..... ..... ..... ..... .....

1507369 1507370 ..... ..... .....

1507332 ..... ..... .....

1507372 1507373 ..... ..... ..... .....

1507340 2021593 ..... .....

1475930 1475931 1507376 .....

1507365 1507382 1507383 b 318707 b 2053801 b 2040522 ab 1507837

DESCRIPTION

QTY

Master Drive Unit (D174) ....................................................................................

Screw .............................................................................................................

Bearing ...........................................................................................................

Gear ...............................................................................................................

Pinion .............................................................................................................

Steering Limiter ..............................................................................................

Helical Gear ....................................................................................................

Roller Bearing .................................................................................................

Ring ................................................................................................................

Tube ...............................................................................................................

Bevel Gear .....................................................................................................

Gasket ............................................................................................................

Cover ..............................................................................................................

Capscrew .......................................................................................................

Capscrew .......................................................................................................

Bearing Cover ................................................................................................

O-Ring ............................................................................................................

Shim ...............................................................................................................

Roller Bearing .................................................................................................

Retaining Ring ................................................................................................

Sealing Ring ...................................................................................................

Plug ................................................................................................................

Ring ................................................................................................................

Roller Bearing .................................................................................................

Seal ................................................................................................................

Wheel .............................................................................................................

Wheel Stud .....................................................................................................

Wheel Nut .......................................................................................................

Protector .........................................................................................................

Housing ..........................................................................................................

Ball Bearing ....................................................................................................

Seal ................................................................................................................

Pinion .............................................................................................................

Retaining Ring ................................................................................................

Seal ................................................................................................................

Stop ................................................................................................................

Capscrew .......................................................................................................

Plug ................................................................................................................

Switch .............................................................................................................

Wheel Assy (Poly) ..........................................................................................

Plate ...............................................................................................................

1 12 1 1 1 2 1 2 2 1 1 1 1 10 8 1 1 1 1 1 2 1 1 1 1 1 5 5 1 1 2 1 1 1 1 1 1 1 1 1 1

FOOTNOTES: a

Also used on Freezer

©2013 HYSTER COMPANY

b

Not Illustrated

See Service Manual for service procedures.

3-7

UNIT CODE D174 NORTH AMERICA

12/2013

MASTER DRIVE UNIT (FIGURE 3-3) (S/N D174N02439B →)

3-8

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

12/2013

MASTER DRIVE UNIT (S/N D174N02439B →) ITEM

PART NO.

DESCRIPTION

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

b 1561120 c 1565549 1568221 1568222 1568223 1507332 1507333 1606032 1586382 1568226 1507373 1507372 318707 1606031 1507338 1568233 1507340 1507341 1507371 1568225 1507342 1507343 1507344 1507345 1507374 1568230 1605807 1605808 1475930 1580335 1616276 1507349 1507365 1507382 1507383 1507379 1507378 1507380 1507381 1507384 1568235 1507336

Master Drive Unit (24 Volt) .................................................................................

Master Drive Unit (24 Volt) .................................................................................

Housing ..........................................................................................................

Capscrew .......................................................................................................

Cover ..............................................................................................................

O-Ring ............................................................................................................

Shim ...............................................................................................................

Bearing (Taper Roller) ....................................................................................

Snap Ring .......................................................................................................

Pin ..................................................................................................................

Plug ................................................................................................................

Sealing Ring ...................................................................................................

Plug ................................................................................................................

Bearing (Taper Roller) ....................................................................................

Seal ................................................................................................................

Wheel Shaft ....................................................................................................

Wheel Stud .....................................................................................................

Protector .........................................................................................................

Capscrew .......................................................................................................

Cover ..............................................................................................................

Gear and Pinion .............................................................................................

Bearing (Taper Roller) ....................................................................................

Shim ...............................................................................................................

Tube ...............................................................................................................

Gear 24 Volt ...................................................................................................

Nut ..................................................................................................................

Cap .................................................................................................................

Valve ..............................................................................................................

Ball Bearing ....................................................................................................

Cap .................................................................................................................

Gear 24 Volt ...................................................................................................

Retaining Ring ................................................................................................

Seal ................................................................................................................

Stop ................................................................................................................

Capscrew .......................................................................................................

Screw .............................................................................................................

Bearing ...........................................................................................................

Gear ...............................................................................................................

Pinion .............................................................................................................

Steering Limiter ..............................................................................................

Capscrew .......................................................................................................

Ring ................................................................................................................

1 1 1 8 1 1 1 1 1 8 1 2 1 1 1 1 5 1 10 1 1 2 2 1 1 1 1 1 2 1 1 1 1 1 1 12 1 1 1 2 2 1

41 42 43 44 45

a 1568229 a 1568231 a 1605820 a 1605822 c 1568234

Kit-Drive Gear (24 Volt) ..................................................................................

Gear and Pinion .............................................................................................

Kit-Housing .....................................................................................................

Kit-Bearing (Turntable) ...................................................................................

Kit-Gear ..........................................................................................................

1 1 1 1 1

©2013 HYSTER COMPANY

See Service Manual for service procedures.

3-9

UNIT CODE D174 NORTH AMERICA

12/2013

FOOTNOTES: a b

Not Illustrated → 5/2004

3-10

c

5/2004 →

See Service Manual for service procedures.

©2013 HYSTER COMPANY

12/2013

UNIT CODE D174 NORTH AMERICA

NOTES

©2013 HYSTER COMPANY

See Service Manual for service procedures.

3-11

UNIT CODE D174 NORTH AMERICA

12/2013

MASTER DRIVE UNIT (FIGURE 3-4) (10/2006 →)

3-12

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

12/2013

MASTER DRIVE UNIT (10/2006 →) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

PART NO.

DESCRIPTION

QTY

2091128 1568221 1568222 1568223 1507332 1507333 1606032 1586382 1568226 1507373 1507372 318707 1606031 1507338 1568233 1507340 1507341 1507371 1568225 1644951 4032538 1507343 1507344 1507345 1507374 1568230 1605807 1605808 380719 1475930 1580335 1616276 1507349 1507365 1507382 1507383 1507379 1507378 1507380 1507381 1507384 1568235 1507336 a 2040522 a 2311467 a 2305493 a 2021593

Master Drive Unit (D174) ....................................................................................

Housing ..........................................................................................................

Capscrew .......................................................................................................

Cover ..............................................................................................................

O-Ring ............................................................................................................

Shim ...............................................................................................................

Bearing (Taper Roller) ....................................................................................

Snap Ring .......................................................................................................

Pin ..................................................................................................................

Plug ................................................................................................................

Sealing Ring ...................................................................................................

Plug ................................................................................................................

Bearing (Taper Roller) ....................................................................................

Seal ................................................................................................................

Wheel Shaft ....................................................................................................

Wheel Stud .....................................................................................................

Protector .........................................................................................................

Capscrew .......................................................................................................

Cover ..............................................................................................................

1 1 8 1 1 1 1 1 8 1 2 1 1 1 1 5 1 10 1

Gear Set .........................................................................................................

Bearing (Taper Roller) ....................................................................................

Shim ...............................................................................................................

Tube ...............................................................................................................

Gear (24 Volt) .................................................................................................

Nut ..................................................................................................................

Cap .................................................................................................................

Valve ..............................................................................................................

Breather Valve Valve (Alternate Part) ............................................................

Ball Bearing ....................................................................................................

Cap .................................................................................................................

Gear (24 Volt) .................................................................................................

Retaining Ring ................................................................................................

Seal ................................................................................................................

Stop ................................................................................................................

Capscrew .......................................................................................................

Screw .............................................................................................................

Bearing ...........................................................................................................

Gear ...............................................................................................................

Pinion .............................................................................................................

Steering Limiter ..............................................................................................

Capscrew .......................................................................................................

Ring ................................................................................................................

Wheel Assy (Poly) ..............................................................................................

Wheel .............................................................................................................

Cushion Tire (Poly) .........................................................................................

Wheel Nut ...........................................................................................................

1 2 2 1 1 1 1 1 1 2 1 1 1 1 1 1 12 1 1 1 1 2 1 1 1 1 5

1653550 1605822

Kit-Drive Gear .....................................................................................................

Kit-Bearing (Turntable) .......................................................................................

1 1

©2013 HYSTER COMPANY

See Service Manual for service procedures.

3-13

UNIT CODE D174 NORTH AMERICA

12/2013

MASTER DRIVE UNIT (10/2006 →) ITEM

PART NO.

DESCRIPTION

QTY

1568234

Kit-Gear ..............................................................................................................

1

FOOTNOTES: a

Not illustrated

3-14

See Service Manual for service procedures.

©2013 HYSTER COMPANY

12/2013

UNIT CODE D174 NORTH AMERICA

NOTES

©2013 HYSTER COMPANY

See Service Manual for service procedures.

3-15

UNIT CODE D174 NORTH AMERICA

12/2013

DRIVE MOTOR (FIGURE 3-5) (→ 2/2002)

3-16

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

12/2013

DRIVE MOTOR (→ 2/2002) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

PART NO.

DESCRIPTION

2038896 2043515 2043516 2043518 2043519 2043520 2043521 2041793 2041792 2043522 2041796 2041797 2309528 2043523 2302290 2041799 15905 2307351 2041800 2041801 2041802 302409 296379 1476421 2302673 2043524 2043525 2035482 2307839 2033800 2038190 2043396 2043526 2309918 1389601 131358 1195878

Traction Motor .....................................................................................................

Housing ..........................................................................................................

Field Coil ........................................................................................................

Field Coil ........................................................................................................

Field Coil ........................................................................................................

Field Coil ........................................................................................................

Splice ..............................................................................................................

Screw .............................................................................................................

Pole Shoe .......................................................................................................

End Head .......................................................................................................

Brush Holder ..................................................................................................

Screw .............................................................................................................

Screw .............................................................................................................

Terminal Lead ................................................................................................

Insulator ..........................................................................................................

Insulator ..........................................................................................................

Lockwasher ....................................................................................................

Washer ...........................................................................................................

Nut ..................................................................................................................

Brush ..............................................................................................................

Screw .............................................................................................................

Nut ..................................................................................................................

Washer ...........................................................................................................

Washer ...........................................................................................................

Insulator ..........................................................................................................

Armature .........................................................................................................

End Head .......................................................................................................

Retaining Ring ................................................................................................

Bearing ...........................................................................................................

Lockwasher ....................................................................................................

Lockwasher ....................................................................................................

Spring .............................................................................................................

Screw .............................................................................................................

Spring .............................................................................................................

Bearing ...........................................................................................................

Snap Ring .......................................................................................................

Oil Seal ...........................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 1 3 8 4 1 1 4 4 2 4 2 2 2 2 4 4 4 2 2 2 1 1 1 1 2 2 4 4 1 1 1 1

3-17

UNIT CODE D174 NORTH AMERICA

12/2013

DRIVE MOTOR (FIGURE 3-6) (2/2002 →)

3-18

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

12/2013

DRIVE MOTOR (2/2002 →) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

PART NO.

DESCRIPTION

2040851 1462085 1462087 1507937 1507942 1507928 1494608 1507935 1494609 1502106 1494611 292654 1307208 1507934 1494610 1507933 1494618 1504364 1494614 296419 388049 292682 1494615 1507929 1504365 1462077 1507938 1507940 1502162 1462083 1471817 1494626 1507941 1462098 124631 2310199 1494630 388048 293797 384237 1471810 296321 1507936 293795

Motor ...................................................................................................................

Ring ................................................................................................................

Fan .................................................................................................................

Ring ................................................................................................................

Armature .........................................................................................................

Housing ..........................................................................................................

Screw .............................................................................................................

Lockwasher ....................................................................................................

Washer ...........................................................................................................

1 1 1 1 1 1 2 2 4

Spring Washer ................................................................................................

Nut ..................................................................................................................

Disk ................................................................................................................

Disk ................................................................................................................

Nut ..................................................................................................................

Lockwasher ....................................................................................................

Nut ..................................................................................................................

Nut ..................................................................................................................

Spring Washer ................................................................................................

Washer ...........................................................................................................

2 2 2 2 4 2 2 2 2 2

Lockwasher ....................................................................................................

Washer ...........................................................................................................

Screw .............................................................................................................

2 4 2

Snap Ring .......................................................................................................

Commutator ....................................................................................................

Kit-Drive End ..................................................................................................

1 1 1

Snap Ring .......................................................................................................

Brush Plate .....................................................................................................

Screw .............................................................................................................

Brush ..............................................................................................................

Brush Spring ...................................................................................................

1 1 4 4 4

Bearing ...........................................................................................................

Screw .............................................................................................................

Disk ................................................................................................................

Capscrew .......................................................................................................

Nut ..................................................................................................................

Pole Shoe .......................................................................................................

Capscrew .......................................................................................................

Field Coil ........................................................................................................

Capscrew .......................................................................................................

1 4 14 2 2 4 8 1 4

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

3-19

UNIT CODE D174 NORTH AMERICA

12/2013

ELECTRIC BRAKE (FIGURE 3-7)

3-20

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

12/2013

ELECTRIC BRAKE ITEM

1 2 3 4 4 5 6 7 8 9 10 10 11 11 12 12 13 14 15 16 17 18 19

PART NO. b 1466490 c 1506834 1514957 1486146 1486147 1486163 1486161 1486150 1514954 1486156 1486159 1551341 b 1486155 b 1510964 b 1486157 b 1510980 b 1479798 c 1514956 58929 7882 320156 293779 293795 a 15154 a 18486

DESCRIPTION

QTY

Electric Brake ......................................................................................................

Magnetic Brake (24 Volt) ....................................................................................

Coil .................................................................................................................

Body ...........................................................................................................

Coil (24 Volt) ...................................................................................................

Housing ..........................................................................................................

Connector .......................................................................................................

Spring .............................................................................................................

Armature .........................................................................................................

Spacer ............................................................................................................

Shim ...............................................................................................................

Friction Disk ....................................................................................................

Adapter ...........................................................................................................

Adapter ...........................................................................................................

Capscrew .......................................................................................................

Screw .............................................................................................................

Hub .................................................................................................................

Hub .................................................................................................................

Snap Ring ...........................................................................................................

Woodruff Key ......................................................................................................

Washer ...............................................................................................................

Lockwasher .........................................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Capscrew ............................................................................................................

1 1 1 1 1 1 2 8 1 3 12 1 1 1 3 3 1 1 2 1 4 4 4 2 2

FOOTNOTES: a b

Maintenance Use Only → S/N D174N01878Z

©2013 HYSTER COMPANY

c

S/N D174N01879Z →

See Service Manual for service procedures.

3-21

UNIT CODE D174 NORTH AMERICA

12/2013

NOTES

3-22

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

12/2013

4

STEERING SYSTEM

12/2013

UNIT CODE D174 NORTH AMERICA

SECTION 4 STEERING SYSTEM DESCRIPTION

PAGE

MULTI-TURN STEERING ASSEMBLY ........................................................................................................... 4-10 STEERING RETURN TO CENTER ................................................................................................................................

4-8 STEERING CHAIN AND SENSOR → S/N D174N01879Z ................................................................................................................................

4-4 STEERING GEAR AND MOTOR → S/N D174N01879Z ................................................................................................................................

4-2 S/N D174N01879Z → ................................................................................................................................

4-6

©2013 HYSTER COMPANY

See Service Manual for service procedures.

4-1

UNIT CODE D174 NORTH AMERICA

12/2013

STEERING GEAR AND MOTOR (FIGURE 4-1) (→ S/N D174N01879Z)

4-2

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

12/2013

STEERING GEAR AND MOTOR (→ S/N D174N01879Z) ITEM 1 2 3 4 5 6 7 8 9 10 11 11 12 13 14 15 16 17 18 19 20 21 22

PART NO. 1468698 1486415 1486414 1486413 296003 1486473 132861 15155 16836 1465076 1465564 16277 221733 136681 383515 1514440 18508 15175 a 1476848 a 15054 a 18462 a 15154 a 15127

DESCRIPTION

QTY

Electric Motor ......................................................................................................

Motor ..............................................................................................................

Coupling .........................................................................................................

Gearbox ..........................................................................................................

Screw .............................................................................................................

Key .................................................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Capscrew ............................................................................................................

Bracket ................................................................................................................

Sprocket ..............................................................................................................

Setscrew .........................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

Chain ..................................................................................................................

Controller ............................................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Controller ............................................................................................................

Nut ......................................................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Washer ...............................................................................................................

1 1 1 1 8 1 3 9 4 1 1 1 1 1 1 1 2 2 1 3 3 3 3

FOOTNOTES: a

Used for Wire Guidance Only

©2013 HYSTER COMPANY

See Service Manual for service procedures.

4-3

UNIT CODE D174 NORTH AMERICA

12/2013

STEERING CHAIN AND SENSOR (FIGURE 4-2) (→ S/N D174N01879Z)

4-4

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

12/2013

STEERING CHAIN AND SENSOR (→ S/N D174N01879Z) ITEM 1 2 3 4 5 6 7 8 9 10 10 10 11 12 13 14 15

PART NO. a 1507837 a 2039016 a 15155 a 15055 a 1465070 a 1507676 380693 239151 383515 2007859 1350673 .....

302472 296230 239503 2004690 a 18508

DESCRIPTION

QTY

Plate ....................................................................................................................

Stud ....................................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Switch .................................................................................................................

Bracket ................................................................................................................

Link .....................................................................................................................

Link .....................................................................................................................

Chain ..................................................................................................................

Chain Anchor ......................................................................................................

Chain Tensioner .............................................................................................

Pin ..............................................................................................................

Roll Pin ...........................................................................................................

Capscrew .......................................................................................................

Nut ..................................................................................................................

Block ...............................................................................................................

Capscrew ............................................................................................................

1 2 4 4 1 1 2 2 1 1 1 1 1 1 1 1 2

FOOTNOTES: a

For Return To Center steering use only

©2013 HYSTER COMPANY

See Service Manual for service procedures.

4-5

UNIT CODE D174 NORTH AMERICA

12/2013

STEERING GEAR AND MOTOR (FIGURE 4-3) (S/N D174N01879Z →)

4-6

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

12/2013

STEERING GEAR AND MOTOR (S/N D174N01879Z →) ITEM 1 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

PART NO. a 1496180 b 1561120 c 1565549 2040851 1506834 296012 293780 246001 292683 1507384 293784 2053801 1507837 292681 136681 293795 293779 1468698 1486415 1486414 1486413 1486473 296003 132861 1507381 221733 264134 296422 320156 1514440

DESCRIPTION

QTY

Master Drive Unit ................................................................................................

1 Master Drive Unit ................................................................................................

1 Master Drive Unit ................................................................................................

1 Motor ...................................................................................................................

1 Magnetic Brake (24 Volt) ....................................................................................

1 Capscrew ............................................................................................................

6 Lockwasher .........................................................................................................

6 Capscrew ............................................................................................................

6 Lockwasher .........................................................................................................

6 Steering Limiter ...................................................................................................

2 Lockwasher .........................................................................................................

2 Switch (Includes Nut) ..........................................................................................

1 Plate ....................................................................................................................

1 Lockwasher .........................................................................................................

3 Capscrew ............................................................................................................

1 Capscrew ............................................................................................................

4 Lockwasher .........................................................................................................

4 Electric Motor ......................................................................................................

1 Motor ...................................................................................................................

1 Coupling ..............................................................................................................

1 Gearbox ..............................................................................................................

1 Key ......................................................................................................................

1 Screw ..................................................................................................................

8 Capscrew ............................................................................................................

3 Pinion ..................................................................................................................

1 Washer ...............................................................................................................

2 Loctite ................................................................................................................. AR Washer ...............................................................................................................

2 Washer ...............................................................................................................

4 Controller ............................................................................................................

1

FOOTNOTES: a b

→ S/N D174N02438B S/N D174N02439B ↔ 5/2004

©2013 HYSTER COMPANY

c

5/2004 →

See Service Manual for service procedures.

4-7

UNIT CODE D174 NORTH AMERICA

12/2013

STEERING (FIGURE 4-4) RETURN TO CENTER

4-8

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

12/2013

STEERING RETURN TO CENTER ITEM

1 2 3 4 5 6 7 8 9 10 10 10 11 12 13 14 15 16 17 18 19 20 21 21 22 23 24 25 26 26

PART NO. 1464672 a 1509690 b 1510025 15155 17405 18471 18497 1500771 221703 270876 1303826 1303840 1512686 c 2057920 d 1676051 1464441 1464600 1464648 1464675 1464695 1512684 1494261 16836 1457300 2048269 a 1509708 b 1510032 826756 ab 220322 ab 230882 ab 197067 abc 1509675 abd 1530277

DESCRIPTION

QTY

Steering Assy ......................................................................................................

Steering Assy ......................................................................................................

Steering Assy ......................................................................................................

Lockwasher ....................................................................................................

Nut ..................................................................................................................

Capscrew .......................................................................................................

Capscrew .......................................................................................................

Screw .............................................................................................................

Nut ..................................................................................................................

Bushing ..........................................................................................................

Washer ...........................................................................................................

Spring .............................................................................................................

Encoder (Molex) .............................................................................................

Encoder (Optical) (Molex) (With Molex Connector) ........................................

Encoder (AMP) ...............................................................................................

Bracket ...........................................................................................................

Grommet ........................................................................................................

Bracket ...........................................................................................................

Shaft ...............................................................................................................

Washer ...........................................................................................................

Switch (AMP) ..................................................................................................

Spacer ............................................................................................................

Capscrew .......................................................................................................

Handle ............................................................................................................

Screw .............................................................................................................

Resistor ..........................................................................................................

Resistor ..........................................................................................................

Washer ...........................................................................................................

Screw .............................................................................................................

Locknut ...........................................................................................................

Washer ...........................................................................................................

Bracket ...........................................................................................................

Bracket ...........................................................................................................

1 1 1 8 1 1 4 2 1 2 2 1 1 1 1 1 1 1 1 2 1 4 4 1 1 1 1 1 1 2 1 1 1

FOOTNOTES: a b

24 Volt Cold Storage Option Only 36 Volt Cold Storage Option Only

©2013 HYSTER COMPANY

c d

→ S/N D174N02090A S/N D174N02091A →

See Service Manual for service procedures.

4-9

UNIT CODE D174 NORTH AMERICA

12/2013

MULTI-TURN STEERING ASSEMBLY (FIGURE 4-5)

4-10

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

12/2013

MULTI-TURN STEERING ASSEMBLY KEY: A: Standard B: 24 Volt Cold Storage ITEM

1 2 3 4 5 6 7 8 9 10 10 11 12 13 14 15 16 17 17 17 18 19 19 20 21 22 22 23 24 25 25 26

PART NO. 1464319 a 1509714 15155 18471 18497 45588 45589 a 1500771 221703 1464321 1464327 c 1512686 d 1676051 220322 1464600 130757 130758 1494260 a 1509708 1464441 abc 1509675 abd 1530277 a 220322 a 197067 a 230882 16836 2048267 2036147 2036165 2045473 15135 1457139 190930 18515

QTY A B

DESCRIPTION Steering Assy .............................................................................................

Steering Assy .............................................................................................

Lockwasher ............................................................................................

Capscrew ...............................................................................................

Capscrew ...............................................................................................

Locknut ..................................................................................................

Lockwasher ............................................................................................

Screw .....................................................................................................

Nut .........................................................................................................

Bracket ...................................................................................................

Shaft ......................................................................................................

Encoder (Molex) ....................................................................................

Encoder (AMP) ......................................................................................

Screw .....................................................................................................

Grommet ................................................................................................

Bearing Cup ...........................................................................................

Bearing Cone .........................................................................................

Stand Off ................................................................................................

Resistor ..................................................................................................

Bracket ...................................................................................................

Bracket ...................................................................................................

Bracket ...................................................................................................

Screw .....................................................................................................

Washer ..................................................................................................

Locknut ..................................................................................................

Capscrew ...............................................................................................

Capscrew ...................................................................................................

Steering Wheel ...........................................................................................

Steering Wheel ......................................................................................

Bushing ..................................................................................................

Washer ..................................................................................................

Knob ......................................................................................................

Snap Ring ..............................................................................................

Washer ..................................................................................................

1 ..

4 1 4 1 1 2 1 1 1 1 1 1 1 2 2 4 ..

1 .. ..

1 1 2 4 1 1 1 1 1 1 1 2

..

1 4 1 4 1 1 2 1 1 1 1 1 1 1 2 2 4 1 ..

1 1 1 1 2 4 1 1 1 1 1 1 1 2

FOOTNOTES: a b

24 Volt Cold Storage Option Only Not Illustrated

©2013 HYSTER COMPANY

c d

→ S/N D174N02090A S/N D174N02091A →

See Service Manual for service procedures.

4-11

UNIT CODE D174 NORTH AMERICA

12/2013

NOTES

4-12

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

12/2013

5

HYDRAULIC SYSTEM

12/2013

UNIT CODE D174 NORTH AMERICA

SECTION 5 HYDRAULIC SYSTEM DESCRIPTION

PAGE

HYDRAULIC PUMP → MASTS 213 IN. MFH ..............................................................................................................................

5-6 213 IN. MFH → ...........................................................................................................................................

5-8 HYDRAULIC PUMP MOTOR → MASTS 213 IN. MFH .............................................................................................................................. 5-12 213 IN. MFH → ........................................................................................................................................... 5-10 HYDRAULIC SYSTEM ....................................................................................................................................

5-2 HYDRAULIC TANK .........................................................................................................................................

5-4

©2013 HYSTER COMPANY

See Service Manual for service procedures.

5-1

UNIT CODE D174 NORTH AMERICA

12/2013

HYDRAULIC SYSTEM (FIGURE 5-1)

5-2

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

12/2013

HYDRAULIC SYSTEM ITEM 1 1 2 3 3 4 4 5 6 7 8 9 10 10 11 12 12 13 13 14 15 16 17 18 19 20 21 22 23 23 24

PART NO.

DESCRIPTION

2302844 2304367 2302734 16484 16541 2303195 2305383 2306146 1382664 130845 2303167 2307120 16485 2305330 2305067 17224 16485 16458 16485 127045 2306169 237265 15155 16828 15134 15156 15056 16816 2305466 317594 2305087

Pump (FFigure 5-3)...........................................................................................

Hydraulic Pump (FFigure 5-4)...........................................................................

Solenoid Valve ....................................................................................................

O-Ring ................................................................................................................

Fitting ..................................................................................................................

Hydraulic Motor (FFigure 5-5)...........................................................................

Motor (FFigure 5-6)...........................................................................................

Hose ...................................................................................................................

Clamp .................................................................................................................

Clamp .................................................................................................................

Hydraulic Tank (FFigure 5-2).............................................................................

Hose Assy ...........................................................................................................

O-Ring ................................................................................................................

Fitting ..................................................................................................................

Hose Assy ...........................................................................................................

Fitting ..................................................................................................................

O-Ring ............................................................................................................

Fitting ..................................................................................................................

O-Ring ............................................................................................................

Clamp (Hose) ......................................................................................................

Hose ...................................................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Capscrew ............................................................................................................

Mount ..................................................................................................................

Motor Mount (Optional) .......................................................................................

Washer ...............................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 4 4 4 8 8 8 4 4 4 4

5-3

UNIT CODE D174 NORTH AMERICA

12/2013

HYDRAULIC TANK (FIGURE 5-2)

5-4

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

12/2013

HYDRAULIC TANK ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13

PART NO.

DESCRIPTION

2303167 369398 16720 15152 15054 15154 1302100 2308066 369392 360259 2305482 16588 366020 2305858

Hydraulic Tank ....................................................................................................

Breather ..............................................................................................................

Screw ..................................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Lockwasher .........................................................................................................

Sight Plug ...........................................................................................................

Fitting ..................................................................................................................

Cover ..................................................................................................................

Hydraulic Filter ....................................................................................................

Hyd Tank Wldmt .................................................................................................

Locknut ...............................................................................................................

Gasket ................................................................................................................

Fitting ..................................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 6 6 3 3 1 1 1 1 1 1 1 1

5-5

UNIT CODE D174 NORTH AMERICA

12/2013

HYDRAULIC PUMP (FIGURE 5-3) → MASTS 213 IN. MFH

5-6

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

12/2013

HYDRAULIC PUMP → MASTS 213 IN. MFH ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 28 28 29 30 31

PART NO.

DESCRIPTION

2302844 358076 2310502 2308403 2310938 2310157 2310969 2311037 2310956 2308024 58937 2310855 2302088 2304867 2310705 2305015 2305882 2302037 2308107 2307222 2306527 57568 55280 2310070 382626 354775 354776 2306624 2302734 2307306 2311413 2303119 354671 .....

Pump ..................................................................................................................

Plug ................................................................................................................

Sleeve ............................................................................................................

Pin ..................................................................................................................

Gear ...............................................................................................................

Seal ................................................................................................................

Washer ...........................................................................................................

Bearing ...........................................................................................................

Oil Seal ...........................................................................................................

Drive Shaft ......................................................................................................

Snap Ring .......................................................................................................

Spacer ............................................................................................................

Retaining Ring ................................................................................................

Drive Shaft ......................................................................................................

Wear Plate ......................................................................................................

Seal ................................................................................................................

Pressure Plate ................................................................................................

Seal ................................................................................................................

Seal ................................................................................................................

Cap .................................................................................................................

Spring .............................................................................................................

O-Ring ............................................................................................................

Ball .................................................................................................................

Spring .............................................................................................................

Gasket ............................................................................................................

Screw .............................................................................................................

Nut ..................................................................................................................

Valve Seat ......................................................................................................

Solenoid Valve ...............................................................................................

Coil ......................................................................................................................

Kit-Seal ...............................................................................................................

Capscrew .......................................................................................................

Pin ..................................................................................................................

Tube ...............................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 8 2 1

5-7

UNIT CODE D174 NORTH AMERICA

12/2013

HYDRAULIC PUMP (FIGURE 5-4) 213 IN. MFH →

5-8

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

12/2013

HYDRAULIC PUMP 213 IN. MFH → ITEM 1 2 3 4 5 6 7 8 8 8 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

PART NO.

DESCRIPTION

2304367 358076 2310502 2308403 2310938 2310157 2306507 2307883 2304867 2305151 2306282 2310938 2310705 2305015 2305882 2302037 2308107 2307222 2310070 57568 2034521 2306527 382626 354775 354776 2306624 2302734 2303119 354671 .....

Hydraulic Pump ..................................................................................................

Plug ................................................................................................................

Sleeve ............................................................................................................

Pin ..................................................................................................................

Gear ...............................................................................................................

Seal ................................................................................................................

Oil Seal ...........................................................................................................

Drive Shaft ......................................................................................................

Drive Shaft ......................................................................................................

Drive Shaft .................................................................................................

Ball .............................................................................................................

Gear ...........................................................................................................

Wear Plate ......................................................................................................

Seal ................................................................................................................

Pressure Plate ................................................................................................

Seal ................................................................................................................

Seal ................................................................................................................

Cap .................................................................................................................

Spring .............................................................................................................

O-Ring ............................................................................................................

Ball .................................................................................................................

Spring .............................................................................................................

Gasket ............................................................................................................

Screw .............................................................................................................

Nut ..................................................................................................................

Valve Seat ......................................................................................................

Solenoid Valve ...............................................................................................

Capscrew .......................................................................................................

Pin ..................................................................................................................

Stator End ......................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 8 2 1

5-9

UNIT CODE D174 NORTH AMERICA

12/2013

HYDRAULIC PUMP MOTOR (FIGURE 5-5) 213 IN. MFH →

5-10

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

12/2013

HYDRAULIC PUMP MOTOR 213 IN. MFH → ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14

PART NO.

DESCRIPTION

2303195 2306762 2304903 2305999 2308547 2306308 2305115 2308083 2306621 2307448 2304631 2309733 2305670 2304370 2306876

Hydraulic Motor ...................................................................................................

End Head .......................................................................................................

Bearing ...........................................................................................................

Snap Ring .......................................................................................................

Kit-Field Coil ...................................................................................................

Fan .................................................................................................................

Armature .........................................................................................................

Brush ..............................................................................................................

Brush Spring ...................................................................................................

Brush Holder ..................................................................................................

Kit-Wire ...........................................................................................................

Bearing ...........................................................................................................

Washer ...........................................................................................................

End Head .......................................................................................................

Plate ...............................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 1 1 4 1 1 1 1 1 1 4

5-11

UNIT CODE D174 NORTH AMERICA

12/2013

HYDRAULIC PUMP MOTOR (FIGURE 5-6) → MASTS 213 IN. MFH

5-12

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

12/2013

HYDRAULIC PUMP MOTOR → MASTS 213 IN. MFH ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14

PART NO. 2305383 2302791 2310018 2305138 328914 2304724 1352002 97847 230977 2306343 2304971 2308454 2308380 2309702 2303807 a 2305670 4011861

DESCRIPTION

QTY

Motor ...................................................................................................................

Cover ..............................................................................................................

Kit-Brush Spring .............................................................................................

Brush ..............................................................................................................

Kit-Brush .........................................................................................................

Armature .........................................................................................................

Bearing ...........................................................................................................

Ball Bearing ....................................................................................................

Bracket ...........................................................................................................

Stator ..............................................................................................................

Kit-Field Coil ...................................................................................................

Pole Shoe .......................................................................................................

Terminal .........................................................................................................

Cover (CE) .....................................................................................................

Cover (DE) .....................................................................................................

Washer ...........................................................................................................

Kit-Seal ...........................................................................................................

1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1

FOOTNOTES: a

Not Illustrated

©2013 HYSTER COMPANY

See Service Manual for service procedures.

5-13

UNIT CODE D174 NORTH AMERICA

12/2013

NOTES

5-14

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

12/2013

6

MAST-TWO STAGE

12/2013

UNIT CODE D174 NORTH AMERICA

SECTION 6 MAST-TWO STAGE DESCRIPTION

PAGE

CHAINS, PINS, AND ANCHORS TWO STAGE ...............................................................................................................................................

6-8 CONNECTING AND TAKE-UP HOSES TWO STAGE ...............................................................................................................................................

6-2 HEIGHT ENCODER ASSEMBLY TWO STAGE ............................................................................................................................................... 6-14 LIFT TWO STAGE ...............................................................................................................................................

6-4 LOWER COILED CABLE ASSEMBLY TWO STAGE ............................................................................................................................................... 6-12 MAIN LIFT CYLINDER TWO STAGE ............................................................................................................................................... 6-10 OUTER AND INNER MAST 6-6 TWO STAGE ...............................................................................................................................................

©2013 HYSTER COMPANY

See Service Manual for service procedures.

6-1

UNIT CODE D174 NORTH AMERICA

12/2013

CONNECTING AND TAKE-UP HOSES (FIGURE 6-1) TWO STAGE

6-2

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

12/2013

CONNECTING AND TAKE-UP HOSES TWO STAGE B737 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4

3429 mm (135.0 in.)

3734 mm (147.0 in.)

4191 mm (165.0 in.)

B737 3429

B737 3734

B737 4191

2045411

2045008

2045412

Mast Group Number 9 ITEM 1 2 3 4 5 6 7 8 9 10 11 11 12 13 14 15 16 16 17 17 18 19 20 21 21 22 23

Cable Assy PART NO. 2307297 15252 15154 18460 2309279 16782 15155 2305410 b. . . . .

2307239 16541 16484 2306211 292681 136704 2302328 17224 16485 197641 16486 2309337 2309941 a 2305067 16458 16485 15055 1488398

DESCRIPTION

QTY

Bracket ................................................................................................................

Cotter Pin ............................................................................................................

Lockwasher .........................................................................................................

Capscrew ............................................................................................................

Pin .......................................................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Hose Sheave ......................................................................................................

Cable Assy ..........................................................................................................

Spring .................................................................................................................

Fitting ..................................................................................................................

O-Ring ............................................................................................................

Manifold ..............................................................................................................

Lockwasher .........................................................................................................

Capscrew ............................................................................................................

Flow Valve ..........................................................................................................

Fitting ..................................................................................................................

O-Ring ............................................................................................................

Adapter ...............................................................................................................

O-Ring ............................................................................................................

Accumulator ........................................................................................................

Hose Assy ...........................................................................................................

Hose Assy (FFigure 5-1)...................................................................................

Fitting ..................................................................................................................

O-Ring ............................................................................................................

Nut ......................................................................................................................

Switch Proximity .................................................................................................

1 1 1 1 1 2 3 1 1 1 2 2 1 2 2 1 1 1 2 1 1 2 1 1 1 1 1

FOOTNOTES: a

Part of Mast Installation Assembly

©2013 HYSTER COMPANY

b

Refer to Table

See Service Manual for service procedures.

6-3

UNIT CODE D174 NORTH AMERICA

12/2013

LIFT (FIGURE 6-2) TWO STAGE

6-4

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

12/2013

LIFT TWO STAGE ITEM 1 2 3 4 5 6 7 8 9 10 11 12

PART NO.

DESCRIPTION

144416 2308990 2304287 2310054 287854 2311241 2308943 .....

2304231 2305992 287851 292681

Snap Ring ...........................................................................................................

2 Washer ...............................................................................................................

2 Bushing ...............................................................................................................

2 Shim .................................................................................................................... AR Capscrew ............................................................................................................

4 Washer ...............................................................................................................

4 Retainer ..............................................................................................................

2 Main Cylinder (FFigure 6-5)...............................................................................

2 Plate (RH) ...........................................................................................................

1 Plate (LH) ............................................................................................................

1 Capscrew ............................................................................................................

4 Lockwasher .........................................................................................................

4

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

6-5

UNIT CODE D174 NORTH AMERICA

12/2013

OUTER AND INNER MAST (FIGURE 6-3) TWO STAGE

6-6

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

12/2013

OUTER AND INNER MAST TWO STAGE B737 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4

3429 mm (135.0 in.)

3734 mm (147.0 in.)

4191 mm (165.0 in.)

B737 3429

B737 3734

B737 4191

2050482

2050483

2050484

Mast Group Number Mast Assy 1

Inner Mast

2050488

2050489

2050490

2

Outer Mast

2050485

2050486

2050487

ITEM

PART NO.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

b. . . . . b. . . . . b. . . . .

2310824 296131 2309514 2311941 2310773 2304346 2045437 2309401 2305672 2302807 a 2308522 a 2311676 a 296426 a 221638 171350 178297

DESCRIPTION

QTY

Mast Assy ...........................................................................................................

1 Inner Mast ......................................................................................................

1 Outer Mast ......................................................................................................

1 Setscrew .........................................................................................................

4 Nut ..................................................................................................................

4 Load Roller .....................................................................................................

4 Snap Ring .......................................................................................................

4 Wear Plug .......................................................................................................

4 Pin ..................................................................................................................

2 Wear Strip ......................................................................................................

2 Spring .............................................................................................................

2 Shim ............................................................................................................... AR Shim ............................................................................................................... AR Plate ...............................................................................................................

2 Shim ...............................................................................................................

2 Washer ...........................................................................................................

4 Capscrew .......................................................................................................

4 Lubricant .........................................................................................................

1 Degreaser .......................................................................................................

1

FOOTNOTES: a

Part of Mast Installation Assembly

©2013 HYSTER COMPANY

b

Refer to Table

See Service Manual for service procedures.

6-7

UNIT CODE D174 NORTH AMERICA

12/2013

CHAINS, PINS, AND ANCHORS (FIGURE 6-4) TWO STAGE

6-8

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

12/2013

CHAINS, PINS, AND ANCHORS TWO STAGE B737 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4

3429 mm (135.0 in.)

3734 mm (147.0 in.)

4191 mm (165.0 in.)

B737 3429

B737 3734

B737 4191

2311407

2310470

2302294

Mast Group Number 3 ITEM 1 2 3 4 5 6 7

Chain PART NO. 2309214 15212 a. . . . .

292600 2307145 1374796 2097312

DESCRIPTION

QTY

Pin .......................................................................................................................

Cotter Pin ............................................................................................................

Chain ..................................................................................................................

Nut ......................................................................................................................

Anchor ................................................................................................................

Snap Ring ...........................................................................................................

Chain Sheave .....................................................................................................

2 4 2 4 2 2 2

FOOTNOTES: a

Refer to Table

©2013 HYSTER COMPANY

See Service Manual for service procedures.

6-9

UNIT CODE D174 NORTH AMERICA

12/2013

MAIN LIFT CYLINDER (FIGURE 6-5) TWO STAGE

6-10

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

12/2013

MAIN LIFT CYLINDER TWO STAGE B737 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION 1 2 3 4 ITEM

3429 mm (135.0 in.)

3734 mm (147.0 in.)

4191 mm (165.0 in.)

Mast Group Number

B737 3429

B737 3734

B737 4191

Cylinder Group Number

8603905

8603911

8603921

2308470

2306853

2311635

Cylinder Assy 1

Tube WldmtCylinder

2305241

2307273

2033649

2

Cylinder Rod

2303155

2309653

2302933

3

Spacer

----

----

2309601

ITEM 1 2 3 4 5 6 7 8 9 9 9 10 11 12 13 14 15 16 17 18 19 20 21

PART NO.

DESCRIPTION

QTY

b. . . . . b. . . . . b. . . . . b. . . . .

2302030 265787 297530 297531 187388 386682 386683 386684 1362871 1362875 2304405 2033679 2305232 330692 322824 55407 2306042 2033678 2033677 186061 a 1362872 a 1362873

Cylinder Assy ......................................................................................................

Tube Wldmt-Cylinder ......................................................................................

Cylinder Rod ...................................................................................................

Spacer ............................................................................................................

Hyd Velocity Fuse ..........................................................................................

O-Ring ............................................................................................................

Check Valve ...................................................................................................

Washer ...........................................................................................................

Snap Ring .......................................................................................................

Shim (0.020 in.) ..............................................................................................

Shim (0.007 in.) ..............................................................................................

Shim (0.005 in.) ..............................................................................................

Wear Ring ......................................................................................................

Piston Ring .....................................................................................................

Guide ..............................................................................................................

O-Ring ............................................................................................................

Pin ..................................................................................................................

Rod Seal .........................................................................................................

Back-Up Ring .................................................................................................

O-Ring ............................................................................................................

Gland ..............................................................................................................

Rod Wiper ......................................................................................................

Wear Ring ......................................................................................................

Lubricant .........................................................................................................

Sleeve ............................................................................................................

Sleeve ............................................................................................................

2 1 1 1 1 1 1 1 1 AR AR AR 1 1 1 1 2 2 1 1 1 1 1 AR 1 1

2304284

Kit-Seal ...........................................................................................................

1

FOOTNOTES: a

Not Illustrated.

©2013 HYSTER COMPANY

b

Refer to Table

See Service Manual for service procedures.

6-11

UNIT CODE D174 NORTH AMERICA

12/2013

LOWER COILED CABLE ASSEMBLY (FIGURE 6-6) TWO STAGE

LOWER COILED CABLE ASSEMBLY TWO STAGE B737 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4

3429 mm (135.0 in.)

3734 mm (147.0 in.)

4191 mm (165.0 in.)

B737 3429

B737 3734

B737 4191

1512677

1512678

1512679

Mast Group Number 7 ITEM 1 2 3 4 5 6 7 8

Cable Assy (AMP) PART NO. 2033917 136749 292681 89220 239503 2304805 a. . . . .

1467159

DESCRIPTION

QTY

Support ...............................................................................................................

Screw ..................................................................................................................

Lockwasher .........................................................................................................

Clamp .................................................................................................................

Nut ......................................................................................................................

Hose Clamp ........................................................................................................

Cable Assy (AMP) ..............................................................................................

Cable ..................................................................................................................

1 2 3 2 1 2 1 1

FOOTNOTES: a

Refer to Table

6-12

See Service Manual for service procedures.

©2013 HYSTER COMPANY

12/2013

UNIT CODE D174 NORTH AMERICA

NOTES

©2013 HYSTER COMPANY

See Service Manual for service procedures.

6-13

UNIT CODE D174 NORTH AMERICA

12/2013

HEIGHT ENCODER ASSEMBLY (FIGURE 6-7) TWO STAGE

6-14

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

12/2013

HEIGHT ENCODER ASSEMBLY TWO STAGE ITEM 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

PART NO. a 2057920 b 1676051 1466336 220499 15252 1466332 18486 1464600 221703 2304805 287851 292681 .....

1466101 287851 292681 320156 1500769

DESCRIPTION

QTY

Encoder (Optical) (Molex) ...................................................................................

Encoder (AMP) ...................................................................................................

Bracket ................................................................................................................

Screw ..................................................................................................................

Cotter Pin ............................................................................................................

Bracket ................................................................................................................

Capscrew ............................................................................................................

Grommet .............................................................................................................

Nut ......................................................................................................................

Hose Clamp ........................................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Cable (FFigure 6-6)...........................................................................................

Cover ..................................................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Washer ...............................................................................................................

Screw ..................................................................................................................

1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 2 2 2

FOOTNOTES: a

→ S/N D174N02090A

©2013 HYSTER COMPANY

b

S/N D174N02091A →

See Service Manual for service procedures.

6-15

UNIT CODE D174 NORTH AMERICA

12/2013

NOTES

6-16

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

12/2013

7

MAST-THREE STAGE

12/2013

UNIT CODE D174 NORTH AMERICA

SECTION 7 MAST-THREE STAGE DESCRIPTION

PAGE

CHAINS, PINS, AND ANCHORS THREE STAGE ...........................................................................................................................................

CONNECTING AND TAKE-UP HOSES THREE STAGE ...........................................................................................................................................

HEIGHT ENCODER ASSEMBLY THREE STAGE ...........................................................................................................................................

LIFT THREE STAGE ...........................................................................................................................................

LOWER COILED CABLE ASSEMBLY THREE STAGE ...........................................................................................................................................

MAIN LIFT CYLINDER THREE STAGE ...........................................................................................................................................

OUTER, INTERMEDIATE, AND INNER MAST THREE STAGE ...........................................................................................................................................

WIRE TAKE-UP 'EE' AND COLD STORAGE ........................................................................................................................

©2013 HYSTER COMPANY

See Service Manual for service procedures.

7-8 7-2 7-14 7-4 7-12 7-10 7-6 7-16

7-1

UNIT CODE D174 NORTH AMERICA

12/2013

CONNECTING AND TAKE-UP HOSES (FIGURE 7-1) THREE STAGE

7-2

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

12/2013

CONNECTING AND TAKE-UP HOSES THREE STAGE ITEM 1 2 3 4 5 6 7 8 9 10 11 11 12 13 14 15 16 16 17 17 18 19 20 21 22 23

PART NO.

DESCRIPTION

2307297 15252 15154 18460 2309279 16782 15155 2305410 1467159 2307239 16541 16484 2306211 292681 136704 2302328 17224 16485 197641 16486 2309337 2035175 .....

217944 15055 1488398

Bracket ................................................................................................................

Cotter Pin ............................................................................................................

Lockwasher .........................................................................................................

Capscrew ............................................................................................................

Pin .......................................................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Hose Sheave ......................................................................................................

Cable ..................................................................................................................

Spring .................................................................................................................

Fitting ..............................................................................................................

O-Ring ............................................................................................................

Manifold ..............................................................................................................

Lockwasher .........................................................................................................

Capscrew ............................................................................................................

Flow Valve ..........................................................................................................

Fitting ..................................................................................................................

O-Ring ............................................................................................................

Adapter ...........................................................................................................

O-Ring ............................................................................................................

Accumulator ........................................................................................................

Hose ...................................................................................................................

Hose (FFigure 5-1)............................................................................................

Connector ...........................................................................................................

Nut ......................................................................................................................

Switch Proximity .................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 2 3 1 1 1 2 2 1 2 2 1 1 1 2 1 1 2 1 1 1 1

7-3

UNIT CODE D174 NORTH AMERICA

12/2013

LIFT (FIGURE 7-2) THREE STAGE

7-4

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

12/2013

LIFT THREE STAGE ITEM 1 2 3 4 5 6 7 8 9 10 11 12

PART NO.

DESCRIPTION

248212 2310075 2311159 2306942 287854 2311241 2308943 .....

2304231 2305992 287851 292681

Snap Ring ...........................................................................................................

Back-Up Ring ......................................................................................................

Washer ...............................................................................................................

Shim ....................................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Retainer ..............................................................................................................

Main Cylinder (FFigure 7-5)...............................................................................

Plate (RH) ...........................................................................................................

Plate (LH) ............................................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

2 2 2 2 4 4 2 2 1 1 4 4

7-5

UNIT CODE D174 NORTH AMERICA

12/2013

OUTER, INTERMEDIATE, AND INNER MAST (FIGURE 7-3) THREE STAGE

7-6

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

12/2013

OUTER, INTERMEDIATE, AND INNER MAST THREE STAGE B738 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4

4953 mm (195.0 in.)

5410 mm (213.0 in.)

5791 mm (228.0 in.)

6096 mm (240.0 in.)

B738 4953

B738 5410

B738 5791

B738 6096

2050491

2050492

2050493

2050494

Mast Group Number Mast Assy 1

Inner Mast

2308708

2309067

2311238

2310546

2

Intermediate Mast

2050479

2050480

2050499

2050481

3

Outer Mast

2050495

2050496

2050497

2050498

ITEM

PART NO.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

b. . . . . b. . . . . b. . . . . b. . . . .

2045437 2309401 2305672 2302807 2310824 296131 2309514 2311941 2310773 2304346 a 221638 a 296426 a 2311676 a 2308522 171350 178297

DESCRIPTION

QTY

Mast Assy ...........................................................................................................

1 Inner Mast ......................................................................................................

1 Intermediate Mast ...........................................................................................

1 Outer Mast ......................................................................................................

1 Wear Strip ......................................................................................................

4 Spring .............................................................................................................

4 Shim ............................................................................................................... AR Shim ............................................................................................................... AR Setscrew .........................................................................................................

8 Nut ..................................................................................................................

8 Load Roller .....................................................................................................

8 Snap Ring .......................................................................................................

8 Wear Plug .......................................................................................................

8 Pin ..................................................................................................................

2 Capscrew .......................................................................................................

4 Washer ...........................................................................................................

2 Shim ...............................................................................................................

2 Plate ...............................................................................................................

2 Lubricant .........................................................................................................

1 Degreaser .......................................................................................................

1

FOOTNOTES: a

Part of Mast Installation Assembly

©2013 HYSTER COMPANY

b

Refer to Table

See Service Manual for service procedures.

7-7

UNIT CODE D174 NORTH AMERICA

12/2013

CHAINS, PINS, AND ANCHORS (FIGURE 7-4) THREE STAGE

7-8

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

12/2013

CHAINS, PINS, AND ANCHORS THREE STAGE B738 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number

4953 mm (195.0 in.)

5410 mm (213.0 in.)

5791 mm (228.0 in.)

6096 mm (240.0 in.)

B738 4953

B738 5410

B738 5791

B738 6096

3

Chain

2308604

2304464

1374541

2311243

10

Chain

2309503

2311633

2309098

2307124

ITEM 1 2 3 4 5 6 7 8 9 10 11 12

PART NO. 2097309 1374797 a. . . . .

15212 2303049 2306269 292600 2097312 1374796 a. . . . .

2307145 2309214

DESCRIPTION

QTY

Chain Sheave .....................................................................................................

Snap Ring ...........................................................................................................

Chain ..................................................................................................................

Cotter Pin ............................................................................................................

Pin .......................................................................................................................

Chain Anchor ......................................................................................................

Nut ......................................................................................................................

Chain Sheave .....................................................................................................

Snap Ring ...........................................................................................................

Chain ..................................................................................................................

Anchor ................................................................................................................

Pin .......................................................................................................................

2 2 2 10 4 2 8 2 2 2 2 2

FOOTNOTES: a

Refer to Table

©2013 HYSTER COMPANY

See Service Manual for service procedures.

7-9

UNIT CODE D174 NORTH AMERICA

12/2013

MAIN LIFT CYLINDER (FIGURE 7-5) THREE STAGE

MAIN LIFT CYLINDER THREE STAGE B738 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION 1 2 3 4 ITEM

4953 mm (195.0 in.)

5410 mm (213.0 in.)

5791 mm (228.0 in.)

6096 mm (240.0 in.)

Mast Group Number

B738 4953

B738 5410

B738 5791

B738 6096

Cylinder Group Number

8603955

8603961

8603967

8603971

2306463

2309803

2309676

2302993

Cylinder Assy 1

Tube WldmtCylinder

2307447

2310377

2307772

2306131

2

Cylinder Rod

2309560

2305566

2309477

2303102

3

Spacer

----

----

2306859

2306859

ITEM 1 2 3 4 4 5 6 7 8 9 9 7-10

PART NO. a. . . . . a. . . . . a. . . . . a. . . . .

16485 2302030 2033680 297530 297531 187388 386682 386683

DESCRIPTION

QTY

Cylinder Assy ......................................................................................................

2 Tube Wldmt-Cylinder ......................................................................................

1 Cylinder Rod ...................................................................................................

1 Spacer ............................................................................................................

1 O-Ring ............................................................................................................

1 Hyd Velocity Fuse ..........................................................................................

1 O-Ring ............................................................................................................

1 Check Valve ...................................................................................................

1 Washer ...........................................................................................................

1 Snap Ring .......................................................................................................

1 Shim (0.020 in.) .............................................................................................. AR Shim (0.007 in.) .............................................................................................. AR See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

12/2013

MAIN LIFT CYLINDER THREE STAGE ITEM 9 10 11 12 13 14 15 16 17 18 19 20 21

PART NO.

DESCRIPTION

QTY

386684 1356751 1356748 2302271 265787 2305232 334156 335012 59229 2304638 2305540 1383684 186061

Shim (0.005 in.) .............................................................................................. AR Wear Ring ......................................................................................................

1 Piston Ring .....................................................................................................

1 Guide ..............................................................................................................

1 O-Ring ............................................................................................................

1 Pin ..................................................................................................................

2 Rod Seal .........................................................................................................

2 Back-Up Ring .................................................................................................

1 O-Ring ............................................................................................................

1 Gland ..............................................................................................................

1 Rod Wiper ......................................................................................................

1 Wear Ring ......................................................................................................

1 Lubricant ............................................................................................................. AR

2308726

Kit-Seal ...............................................................................................................

1

FOOTNOTES: a

Refer to Table

©2013 HYSTER COMPANY

See Service Manual for service procedures.

7-11

UNIT CODE D174 NORTH AMERICA

12/2013

LOWER COILED CABLE ASSEMBLY (FIGURE 7-6) THREE STAGE

7-12

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

12/2013

LOWER COILED CABLE ASSEMBLY THREE STAGE B738 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number

5410 mm (213.0 in.)

5791 mm (228.0 in.)

6096 mm (240.0 in.)

B738 4953

B738 5410

B738 5791

B738 6096

8

Cable Assy

2041668

2041669

2041670

2041733

9

Cable Assy (AMP)

1512677

1512678

1512679

1512679

ITEM 1 2 3 4 5 6 7 8 9 10

4953 mm (195.0 in.)

PART NO. 2033917 136749 292681 89220 239503 2304805 2311267 a. . . . . a. . . . .

1467159

DESCRIPTION

QTY

Support ...............................................................................................................

Screw ..................................................................................................................

Lockwasher .........................................................................................................

Clamp .................................................................................................................

Nut ......................................................................................................................

Hose Clamp ........................................................................................................

Hose Clamp ........................................................................................................

Cable Assy ..........................................................................................................

Cable Assy (AMP) ..............................................................................................

Cable ..................................................................................................................

1 6 6 2 1 2 2 1 1 1

FOOTNOTES: a

Refer to Table

©2013 HYSTER COMPANY

See Service Manual for service procedures.

7-13

UNIT CODE D174 NORTH AMERICA

12/2013

HEIGHT ENCODER ASSEMBLY (FIGURE 7-7) THREE STAGE

7-14

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

12/2013

HEIGHT ENCODER ASSEMBLY THREE STAGE ITEM 1 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

PART NO. a 2057920 b 2056540 1676051 1466336 220499 15152 1466332 18486 1464600 221703 2304805 287851 292681 .....

1466101 287851 292681 320156 1500769

DESCRIPTION

QTY

Encoder (Optical) (Molex) ...................................................................................

Encoder (Optical) (AMP) .....................................................................................

Encoder (AMP) (Alternate Part) ..........................................................................

Bracket ................................................................................................................

Screw ..................................................................................................................

Lockwasher .........................................................................................................

Bracket ................................................................................................................

Capscrew ............................................................................................................

Grommet .............................................................................................................

Nut ......................................................................................................................

Hose Clamp ........................................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Cable (FFigure 7-6)...........................................................................................

Cover ..................................................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Washer ...............................................................................................................

Screw ..................................................................................................................

1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 2 2 2

FOOTNOTES: a

→ S/N D174N01968Z

©2013 HYSTER COMPANY

b

S/N D174N01969Z →

See Service Manual for service procedures.

7-15

UNIT CODE D174 NORTH AMERICA

12/2013

WIRE TAKE-UP (FIGURE 7-8) 'EE' AND COLD STORAGE

7-16

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

12/2013

WIRE TAKE-UP 'EE' AND COLD STORAGE B738 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number

4953 mm (195.0 in.)

5410 mm (213.0 in.)

5791 mm (228.0 in.)

6096 mm (240.0 in.)

B738 4953

B738 5410

B738 5791

B738 6096

26

Cable Assy

2050701

2049947

2049948

2049949

27

Cable Assy (AMP)

1512677

1512678

1512679

1512679

29

Cable Assy

1509793

1509794

1509795

1509795

ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 20 21 22 23 24 25 26 27 28 29 30 31 32 32

PART NO. 2307297 2309279 2038927 15252 18460 15154 136704 2307239 239503 89220 292681 2033917 136749 2304805 2311267 1466101 15152 220499 1466332 c 1512686 d 1676051 1500769 18486 1464600 15000 287851 b. . . . . b. . . . .

1530278 b. . . . .

220322 230882 1509708 1510032 a 137852

©2013 HYSTER COMPANY

DESCRIPTION

QTY

Bracket ................................................................................................................

Pin .......................................................................................................................

Hose Sheave ......................................................................................................

Cotter Pin ............................................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Capscrew ............................................................................................................

Spring .................................................................................................................

Nut ......................................................................................................................

Clamp .................................................................................................................

Lockwasher .........................................................................................................

Support ...............................................................................................................

Screw ..................................................................................................................

Hose Clamp ........................................................................................................

Hose Clamp ........................................................................................................

Cover ..................................................................................................................

Lockwasher .........................................................................................................

Screw ..................................................................................................................

Bracket ................................................................................................................

Encoder (Molex) .................................................................................................

Encoder (AMP) ...................................................................................................

Screw ..................................................................................................................

Capscrew ............................................................................................................

Grommet .............................................................................................................

Nut ......................................................................................................................

Capscrew ............................................................................................................

Cable Assy ..........................................................................................................

Cable Assy (AMP) ..............................................................................................

Bracket ................................................................................................................

Cable Assy ..........................................................................................................

Screw ..................................................................................................................

Locknut ...............................................................................................................

Resistor (24 Volt) ................................................................................................

Resistor (36 Volt) ................................................................................................

Strap Clamp ........................................................................................................

See Service Manual for service procedures.

1 1 1 1 1 1 2 1 3 2 12 1 8 4 2 1 2 2 1 1 1 2 1 1 1 3 1 1 1 1 1 1 1 1 1

7-17

UNIT CODE D174 NORTH AMERICA

12/2013

FOOTNOTES: a b

Not Illustrated Refer to Table

7-18

c d

→ S/N D174N02090A S/N D174N02091A →

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

12/2013

8

OPTIONS

12/2013

UNIT CODE D174 NORTH AMERICA

SECTION 8 OPTIONS DESCRIPTION

PAGE

BATTERY TRAY AND PULLER ......................................................................................................................

COLD STORAGE HEATER PLATE ................................................................................................................

DIAGNOSTIC HANDSET ................................................................................................................................

FORK ...............................................................................................................................................................

GUIDE ROLLER ..............................................................................................................................................

LIGHTS AND FAN ASSEMBLY ......................................................................................................................

PALLET CLAMP ASSEMBLY .........................................................................................................................

PIVOTING HANDRAIL ....................................................................................................................................

STROBE LIGHT (LED) AMBER ........................................................................................................................................................

WIRE DRIVER ASSEMBLY ............................................................................................................................

WIRE GUIDANCE SENSORS .........................................................................................................................

©2013 HYSTER COMPANY

See Service Manual for service procedures.

8-16 8-18 8-20 8-2 8-14 8-6 8-4 8-12 8-21 8-10 8-8

8-1

UNIT CODE D174 NORTH AMERICA

12/2013

FORK (FIGURE 8-1)

8-2

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

12/2013

FORK ITEM 1 1 1 2 3 4 5

PART NO.

DESCRIPTION

2013011 2013012 2013013 383229 122400 322520 197072

Fork (36 in.) ........................................................................................................

2 Fork (42 in.) ........................................................................................................

2 Fork (48 in.) ........................................................................................................

2 Pin .......................................................................................................................

2 Snap Ring ...........................................................................................................

4 Shim .................................................................................................................... AR Washer ............................................................................................................... AR

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

8-3

UNIT CODE D174 NORTH AMERICA

12/2013

PALLET CLAMP ASSEMBLY (FIGURE 8-2)

8-4

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

12/2013

PALLET CLAMP ASSEMBLY ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

PART NO.

DESCRIPTION

1458398 313859 16332 15127 15154 1301830 1301825 58951 2307928 1301814 1301824 15136 131357 1301823 15175 2033838 1301829 16815 15134 15156 15056 15001 2034093

Pedal ...................................................................................................................

Bearing ...............................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Lockwasher .........................................................................................................

Spring .................................................................................................................

Pin .......................................................................................................................

Snap Ring ...........................................................................................................

Pallet Grip ...........................................................................................................

Pawl ....................................................................................................................

Pin .......................................................................................................................

Washer ...............................................................................................................

Snap Ring ...........................................................................................................

Rod .....................................................................................................................

Lockwasher .........................................................................................................

Locknut ...............................................................................................................

Spring .................................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Nut ......................................................................................................................

Pad .....................................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 2 4 4 4 1 1 2 1 2 2 2 2 2 6 2 2 2 2 2 2 4 1

8-5

UNIT CODE D174 NORTH AMERICA

12/2013

LIGHTS AND FAN ASSEMBLY (FIGURE 8-3)

8-6

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

12/2013

LIGHTS AND FAN ASSEMBLY ITEM

1 2 3 4 5 6 7 8 9 10 10 11 12 13 13 13 13 14 14 14 14 14 14 15 16

PART NO. 2036504 1705440 2036505 1705542 2045594 1516736 1363016 1364444 2309223 1302258 2045608 1516735 1464067 1464085 2106492 1464093 1464094 1464080 1363016 1593670 1593671 1471697 1467459 1486513 b 1486515 138573 220446 1462476 4010814 a 1516737 a 4010963 a 2033593

DESCRIPTION

QTY

Light and Fan Assy (Without Spotlight) ..............................................................

Light And Fan Assy (Without Spotlight)(Alternate Part) ......................................

Light and Fan Assy (With Spotlight) ...................................................................

Light And Fan Assy (With Spotlight)(Alternate Part) ...........................................

Lens ................................................................................................................

Housing ..........................................................................................................

Lens ................................................................................................................

Bezel ..............................................................................................................

Reflector .........................................................................................................

Bulb ................................................................................................................

Socket ............................................................................................................

Nut ..................................................................................................................

Dc-Dc Converter .............................................................................................

Fan (12 Volt) ...................................................................................................

Fan (Alternate Part) ........................................................................................

Switch .............................................................................................................

Switch .............................................................................................................

Lamp ..............................................................................................................

Lens ...........................................................................................................

Bulb ............................................................................................................

Bezel ..........................................................................................................

Kit-Hardware (Without Spotlight) ....................................................................

Kit-Hardware (With Spotlight) .........................................................................

Bracket (Short) ...........................................................................................

Bracket (Long) ............................................................................................

Washer .......................................................................................................

Screw .........................................................................................................

Wire Harness ..................................................................................................

Cover Plate .....................................................................................................

Fuse (8 Amp) ..................................................................................................

Kit-Shield (Speakers) .....................................................................................

Grommet ........................................................................................................

1 1 1 1 1 1 2 2 2 2 2 4 1 1 1 1 1 1 1 1 1 1 1 1 2 4 4 1 1 1 1 2

FOOTNOTES: a

Not Illustrated

©2013 HYSTER COMPANY

b

Qty. 1 With Spotlight

See Service Manual for service procedures.

8-7

UNIT CODE D174 NORTH AMERICA

12/2013

WIRE GUIDANCE SENSORS (FIGURE 8-4)

8-8

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

12/2013

WIRE GUIDANCE SENSORS ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 16 17

PART NO. 1498040 1498006 1476849 197067 15152 14503 18462 15154 2041014 1494802 1494800 15054 18333 a 1494871 a 2033515 1501121 220325 a 1655363 a 2096024 a 1651655 a 2305754 a 2310576

DESCRIPTION

QTY

Bracket ................................................................................................................

Insert ...................................................................................................................

Sensor (Rear) .....................................................................................................

Washer ...............................................................................................................

Lockwasher .........................................................................................................

Screw ..................................................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Washer ...............................................................................................................

Bracket ................................................................................................................

Sensor (Front) .....................................................................................................

Nut ......................................................................................................................

Capscrew ............................................................................................................

Wire Harness ......................................................................................................

Channel ..............................................................................................................

Label (Instruction) ...............................................................................................

Screw ..................................................................................................................

Switch .................................................................................................................

Switch .............................................................................................................

Wire Harness ..................................................................................................

Terminal .....................................................................................................

Terminal .....................................................................................................

1 4 1 4 5 2 5 9 9 1 1 7 4 1 1 1 2 1 1 1 2 2

FOOTNOTES: a

Not Illustrated

©2013 HYSTER COMPANY

See Service Manual for service procedures.

8-9

UNIT CODE D174 NORTH AMERICA

12/2013

WIRE DRIVER ASSEMBLY (FIGURE 8-5)

8-10

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

12/2013

WIRE DRIVER ASSEMBLY ITEM 1 2 3 4 5 5 5 5 6 7 8 9 10 11 12

PART NO. 346271 346266 344059 286619 346274 .....

16716 15049 346252 286620 a. . . . . a. . . . . a. . . . . a. . . . . a. . . . .

DESCRIPTION

QTY

Lamp ...................................................................................................................

Switch (Interlock) ................................................................................................

Battery ................................................................................................................

Printed Circuit Board (Power Board) ..................................................................

Stand Off .............................................................................................................

Washer (Need replacement part for 138573) .....................................................

Screw ..................................................................................................................

Nut ......................................................................................................................

Panel ...................................................................................................................

Printed Circuit Board (Logic Board) ....................................................................

Calibration ...........................................................................................................

Current Adjust .....................................................................................................

Current Window Adjust .......................................................................................

Output Amplitude ................................................................................................

Frequency Select ................................................................................................

1 1 2 1 8 18 8 8 1 1 1 1 1 1 1

FOOTNOTES: a

Not Serviced Separately

©2013 HYSTER COMPANY

See Service Manual for service procedures.

8-11

UNIT CODE D174 NORTH AMERICA

12/2013

PIVOTING HANDRAIL (FIGURE 8-6)

8-12

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

12/2013

PIVOTING HANDRAIL ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

PART NO. 1458178 1652443 2796383 2796375 2796382 2798606 1467008 2796380 2796376 2790817 2796374 2796373 2790363 1468287 18735 15156 1518329 316835 1466923 b 2041486 2309196 220436 221852 162572 1466511 a 2079270 a 2079890

DESCRIPTION

QTY

Hand Rail ............................................................................................................

Arm .....................................................................................................................

Clevis ..................................................................................................................

Rod .....................................................................................................................

Tube ....................................................................................................................

Gas Spring ..........................................................................................................

Spacer ................................................................................................................

Plug .....................................................................................................................

Pin .......................................................................................................................

Snap Ring ...........................................................................................................

Pin .......................................................................................................................

Snap Ring ...........................................................................................................

Bushing ...............................................................................................................

Sleeve .................................................................................................................

Screw ..................................................................................................................

Lockwasher .........................................................................................................

Capscrew ............................................................................................................

Nut ......................................................................................................................

Switch .................................................................................................................

Wire Harness ......................................................................................................

Mounting Plate ....................................................................................................

Screw ..................................................................................................................

Lockwasher .........................................................................................................

Capscrew ............................................................................................................

Spacer ................................................................................................................

Heater (24 Volt) ..................................................................................................

Wire Harness ......................................................................................................

2 2 2 2 2 2 4 2 2 4 4 8 8 4 8 8 2 2 2 2 2 4 4 4 4 2 2

FOOTNOTES: a

Freezer/Arctic Options Only

©2013 HYSTER COMPANY

b

Not Illustrated

See Service Manual for service procedures.

8-13

UNIT CODE D174 NORTH AMERICA

12/2013

GUIDE ROLLER (FIGURE 8-7)

8-14

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

12/2013

GUIDE ROLLER ITEM 1 1 2 3 4 5 6

PART NO.

DESCRIPTION

826282 826665 826283 194723 156184 19874 206447

Roller ..................................................................................................................

4 Bracket ...........................................................................................................

1 Wheel .............................................................................................................

1 Ball Bearing ....................................................................................................

2 Thrust Washer ................................................................................................ AR Roll Pin ...........................................................................................................

1 Pin ..................................................................................................................

1

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

8-15

UNIT CODE D174 NORTH AMERICA

12/2013

BATTERY TRAY AND PULLER (FIGURE 8-8)

8-16

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

12/2013

BATTERY TRAY AND PULLER ITEM 1 2 3 4 5 6 7 8 9 10

PART NO.

DESCRIPTION

387978 368022 15783 386845 16597 15156 15056 387980 387985 1300689

Battery Tray ........................................................................................................

Roller ..................................................................................................................

Capscrew ............................................................................................................

Bracket Wldmt ....................................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Winch ..................................................................................................................

Rope ...................................................................................................................

Label (Battery Puller) ..........................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 6 4 1 2 2 2 1 1 1

8-17

UNIT CODE D174 NORTH AMERICA

12/2013

COLD STORAGE HEATER PLATE (FIGURE 8-9)

8-18

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

12/2013

COLD STORAGE HEATER PLATE ITEM 1 2 3 4 4 5 6 7 8

PART NO.

DESCRIPTION

1495952 2048782 1496418 15919 15039 16702 15154 18468 1496269

Plate ....................................................................................................................

Thermostat ..........................................................................................................

Heater .................................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Screw ..................................................................................................................

Lockwasher .........................................................................................................

Capscrew ............................................................................................................

Wire Harness ......................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 2 2 2 3 3 1

8-19

UNIT CODE D174 NORTH AMERICA

12/2013

DIAGNOSTIC HANDSET (FIGURE 8-10)

ITEM 1

8-20

PART NO.

DESCRIPTION

QTY

2071007

Tool .....................................................................................................................

See Service Manual for service procedures.

1

©2013 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

12/2013

STROBE LIGHT (LED) (FIGURE 8-11) AMBER

ITEM 1 2 3 4 5

PART NO.

DESCRIPTION

4027871 1652290 2034482 1305672 2308118 2047820

Strobe Light (Amber) ..........................................................................................

Strobe Light (Amber LED) ..............................................................................

Tube ...............................................................................................................

Pin ..................................................................................................................

Connector .......................................................................................................

Wire Seal ........................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 2 1 1

8-21

UNIT CODE D174 NORTH AMERICA

12/2013

NOTES

8-22

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

12/2013

9

FIELD CONVERSION KITS

12/2013

UNIT CODE D174 NORTH AMERICA

SECTION 9 FIELD CONVERSION KITS DESCRIPTION

PAGE

LIFT AND LOWER LIMIT KITS .......................................................................................................................

LIGHT CONVERSION KIT ..............................................................................................................................

TRACTION CONTROL KIT .............................................................................................................................

9-2 9-2 9-2

©2013 HYSTER COMPANY

9-1

See Service Manual for service procedures.

UNIT CODE D174 NORTH AMERICA

12/2013

LIGHT CONVERSION KIT DESCRIPTION Kit-Light (LED Strobe)

PART NUMBER 4017072

LIFT AND LOWER LIMIT KITS DESCRIPTION

PART NUMBER

Kit - Lift Limit

1518200

Kit - Lift Limit With Override

1518284

Kit-Manual Lowering

1518286

TRACTION CONTROL KIT DESCRIPTION Kit - High Level Traction

9-2

PART NUMBER 1518202

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

12/2013

10

NUMERICAL INDEX

UNIT CODE D174 NORTH AMERICA

12/2013

SECTION 10 NUMERICAL INDEX PART NO.

PAGE ITEM

7882 14503 15000 15001 15039

3-21 8-9 7-17 8-5 1-9 2-5 2-9 2-11 8-19 8-11 1-3 1-9 1-13 4-3 5-5 8-9 1-3 1-9 1-13 2-13 2-14 4-5 6-3 7-3 5-3 8-5 8-17 1-13 2-3 2-13 4-3 8-5 5-3 8-5 4-11 8-5 1-16 1-3 1-9 2-5 5-5 7-15 7-17 8-9 1-13 2-3 2-5 2-13 2-19

15049 15052 15054

15055

15056 15127

15134 15135 15136 15146 15152

15154

14 6 24 22 7 9 5 5 4 5 23 31 14 19 4 12 12 8 5 1 3 4 22 22 21 21 7 12 15 7 22 4 19 19 24 12 2 22 17 21 3 4 17 5 13 3 3 8 28

©2013 HYSTER COMPANY

PART NO.

15155

15156

15163 15175

15212 15252

15783 15905 15919

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

3-21 4-3 5-5 6-3 7-3 7-17 8-5 8-9 8-19 1-3 1-9 1-13 1-15 2-5 2-9 2-11 2-13 2-14 4-3 4-5 4-9 4-11 5-3 6-3 7-3 2-3 5-3 8-5 8-13 8-17 1-9 2-5 2-5 2-9 2-11 4-3 8-5 1-9 6-9 7-9 6-3 6-15 7-3 7-17 8-17 3-17 2-9 2-11 8-19

16277 16332 16394

4-3 8-5 2-5 2-9 2-11 5-3 6-3 5-3 6-3 7-3 5-3 5-3 5-3 6-3 6-3 7-3 7-10 6-3 7-3 2-3 5-3 6-3 7-3 5-5 8-17 2-9 2-11 8-19 2-5 8-11 5-5 1-3 1-9 1-3 6-3 7-3 8-5 5-3 5-3 2-5 2-9 2-11 4-3 4-9 4-11 1-9 5-3 6-3 7-3

17405 17943 18088

4-9 2-19 2-9 2-11 8-9 2-9 2-11 2-5 6-3 7-3 7-17 2-3 4-3 8-9 2-3 2-19 8-19 4-9 4-11 2-13 3-21 6-15 7-15 7-17 4-9 4-11 4-3 4-5 1-9 1-13 2-13 4-11 1-9 2-19 1-13 1-9 8-13 2-5 1-9 8-15 2-19 2-19 2-19 3-3 4-11 4-11 5-7 6-11 5-7

18 21 5 3 3 6 5 8 6 11 9 4 4 15 10 10 2 2 8 3 1 1 17 7 7 20 20 20 15 6 6 6 17 12 12 17 15 23 2 4 2 4 2 4 3 16 4 4 4

16458 16484 16485

16486 16526 16541 16588 16597 16702 16713 16716 16720 16723 16724 16729 16782 16815 16816 16828 16836

16850 17224

See Service Manual for service procedures.

11 3 14 9 9 13 21 3 11 11 10 12 13 16 21 16 4 17 17 9 3 11 11 11 5 3 3 5 5 5 2 20 27 25 6 6 18 22 18 25 20 20 9 18 20 4 12 16 16

18333 18423 18460

18462 18465 18468 18471 18486

18497 18508 18515

18706 18718 18720 18728 18735 18819 18828 19874 19909 19974 19979 33716 45588 45589 55280 55407 57568

2 16 13 13 13 16 16 4 4 4 5 2 20 7 2 27 7 3 2 6 19 6 6 22 4 3 16 15 10 8 3 26 18 4 11 39 14 18 3 5 9 25 26 42 4 5 22 17 21 10-1

UNIT CODE D174 NORTH AMERICA

12/2013

NUMERICAL INDEX (continued) PART NO.

58901 58929 58937 58951 59229 67433 86510 89220 89971 97847 122400 127045 129387 129563 130757 130758 130845 131357 131358 132860 132861 136681 136704 136749 137852 138573 144416 156184 162572 170658 171350 176640 178297 186061 187388 187727 188307 10-2

PAGE ITEM

PART NO.

PAGE ITEM

5-9 1-9 1-9 3-21 5-7 8-5 7-11 2-5 1-9 6-12 7-13 7-17 1-13 5-13 8-3 5-3 1-9 2-3 4-11 4-11 5-3 8-5 3-17 3-3 4-3 4-7 4-3 4-7 6-3 7-3 7-17 6-12 7-13 7-17 2-3 7-17 8-7 6-5 8-15 8-13 1-7 6-7 7-7 1-3 6-7 7-7 6-11 7-11 6-11 7-10 1-15 1-3

190930 194723

4-11 1-16 8-15 1-9 1-3 1-9 2-9 2-11 2-19 4-9 4-11 8-9 8-3 6-3 7-3 8-15 1-13 2-19 1-5 1-13 7-3 2-13 2-19 4-9 4-11 4-11 7-17 8-9 8-13 8-7 6-15 7-15 7-17 2-19 6-7 7-7 2-19 4-9 4-11 6-15 7-15 1-15 4-3 4-7 2-3 2-19 8-13 1-7 1-16 2-19 4-9 4-11

16 19 22 13 10 8 17 19 29 4 4 10 2 7 3 14 21 13 14 7 13 35 1 7 22 13 13 14 14 7 2 2 13

197065 197067

197072 197641 206447 209266 214616 216877 217944 220011 220322

220325 220436 220446 220499 220965 221638

14 1 4 22 20 17 18

221703

18 19 21 21 8 8 9 5

221767 221775 221852 222029 222673 230882

221705 221733

25 6 3 30 21 16 30 30 33 25 19 4 5 17 17 6 3 5 7 9 21 4 31 23 11 18 30 17 20 14 3 3 18 19 16 14 21 6 7 8 8 5 12 24 19 7 21 13 7 32 24 19

PART NO.

230977 237265 239151 239503

239906 246001 248212 249668

264134 265787 269200 270876 275493 286619 286620 287851

287854 288835 292501 292600 292654 292681

See Service Manual for service procedures.

PAGE ITEM

7-17 5-13 5-3 4-5 3-3 4-5 6-12 7-13 7-17 1-5 1-5 3-4 4-7 7-5 1-15 2-5 2-9 2-11 4-7 6-11 7-11 1-3 4-9 2-19 8-11 8-11 6-5 6-15 6-15 7-5 7-15 7-15 7-17 6-5 7-5 2-13 3-3 6-9 7-9 3-19 1-3 3-4 4-7 6-3 6-5 6-12 6-15 6-15 7-3 7-5 7-13 7-15

31 8 16 8 5 13 5 5 9 7 7 45 6 1 6 26 21 21 25 5 13 14 7 4 7 11 10 14 11 10 14 25 5 5 10 36 4 7 10 48 12 13 12 3 11 15 13 12 3 11

PART NO.

292682 292683 293779 293780 293784 293786 293795 293797 296003 296012 296015 296020 296030 296131 296137 296230 296321 296379 296419 296422 296426 297530 297531 302409 302472 310009 313859 314878 316835 317594 318707

318709 320156

PAGE ITEM

7-15 7-17 3-19 1-5 3-4 4-7 3-21 4-7 4-7 4-7 3-3 3-19 3-21 4-7 3-19 4-3 4-7 3-3 4-7 3-3 3-3 3-3 6-7 7-7 3-3 4-5 3-19 3-17 3-19 4-7 6-7 7-7 6-11 7-10 6-11 7-10 3-17 4-5 1-7 8-5 2-14 8-13 5-3 3-3 3-7 3-9 3-13 3-3 3-3 3-21 4-7 6-15

15 11 19 7 46 7 16 15 5 9 40 38 17 14 33 5 21 6 4 7 3 8 4 9 39 12 36 22 18 26 15 15 6 6 7 7 21 11 8 2 10 17 23 12 11 11 13 21 15 27 16

©2013 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

12/2013

NUMERICAL INDEX (continued) PART NO.

320157 322520 322824 325819 328914 330692 334156 334818 335012 335989 335991 340728 344059 346252 346266 346271 346274 354119 354671 354775 354776 358076 360121 360259 361810 366020 368022 368438 368439 368440 368441 369392 369398 371014 371856 371863 374563 379902

380693 380713 380719

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

7-15 1-3 8-3 6-11 2-3 5-13 6-11 7-11 2-5 2-9 2-11 7-11 1-7 1-7 1-7 8-11 8-11 8-11 8-11 8-11 3-3 5-7 5-9 5-7 5-9 5-7 5-9 5-7 5-9 1-16 5-5 2-14 5-5 8-17 3-3 3-3 3-3 3-3 5-5 5-5 3-3 3-3 3-3 1-16 1-15 2-5 2-9 2-11 4-5 3-3 3-3 3-13

380721 382626

3-3 5-7 5-9 8-3 4-3 4-5 3-19 2-15 3-4 6-11 7-10 6-11 7-10 6-11 7-11 8-17 8-17 8-17 8-17 3-19 1-16 1-7 1-7 8-15 8-15 8-15 4-9 3-17 2-14 8-17 8-5 8-5 8-5 8-5 8-5 8-5 1-3 5-5 8-7 4-9 4-9 8-21 3-19 2-5 2-9 2-11 2-15 2-16 2-15 2-16 2-15 2-16

1327534 1330698

3-3 2-15 2-16 4-5 5-13 2-14 7-11 7-11 6-11 6-11 6-11 6-11 8-7 8-7 8-7 2-5 2-9 2-11 2-14 7-9 6-9 7-9 7-9 1-9 5-3 7-11 3-17 2-16 2-15 2-16 2-14 4-11 4-9 8-13 8-5 1-13 1-9 1-15 2-14 2-15 2-15 1-9 1-9 1-7 1-7 1-9 3-19 3-19 3-19 3-19 3-19 8-7

1464067 1464080 1464085 1464093 1464094 1464319

8-7 8-7 8-7 8-7 8-7 1-15 4-11 4-11 4-11 2-3 2-3 2-3 2-3 2-3 2-3 2-3 4-9 4-11 2-19 4-9 4-11 6-15 7-15 7-17 4-9 4-9 4-9 4-9 4-5 4-3 1-9 4-3 1-13 6-15 7-15 7-17 6-15 7-15 7-17 6-15 7-15 2-19 3-21 8-13 2-19 8-13 8-13 1-13 6-12 7-3 7-13 8-7

16 4 16 7 4 15 15 33 28 28 16 11 11 6 3 6 2 1 5 25 30 25 25 20 26 21 1 1 3 9 4 12 2 27 27 27 27 8 1 16 23 10 4 11 24 19 19 7 4 11 26

©2013 HYSTER COMPANY

383229 383515 384237 384343 385865 386682 386683 386684 386845 387978 387980 387985 388048 389608 389687 814880 826282 826283 826665 826756 1195878 1198757 1300689 1301814 1301823 1301824 1301825 1301829 1301830 1302024 1302100 1302258 1303826 1303840 1305672 1307208 1307687 1314299 1315469 1315470

2 24 19 2 14 9 34 5 43 9 9 9 9 9 9 4 1 8 9 32 1 19 5 1 2 1 22 36 10 10 14 11 7 17 6 24 6 6 8 9 3 11 22 17 17 4 4 2 2 3 3

1350673 1352002 1356209 1356748 1356751 1362871 1362872 1362873 1362875 1363016 1364444 1369292 1369418 1374541 1374796 1374797 1382662 1382664 1383684 1389601 1454121 1454122 1456085 1457139 1457300 1458178 1458398 1458542 1458958 1459056 1459488 1459492 1460285 1460348 1460726 1461302 1461469 1462077 1462083 1462085 1462087 1462098 1462476

See Service Manual for service procedures.

14 1 1 10 6 12 11 10 10 11 3 13 4 29 23 23 1 3 6 9 2 12 6 20 34 6 7 7 8 25 19 1 10 1 2 5

1464321 1464327 1464396 1464397 1464398 1464401 1464402 1464403 1464404 1464441 1464600

1464648 1464672 1464675 1464695 1465070 1465076 1465172 1465564 1465997 1466101 1466332 1466336

6 1 14 17 18 15 22 25 1 2 29 15

1466406 1466490 1466511 1466906 1466923 1467008 1467159

1467459

9 13 10 11 12 13 8 9 5 4 6 13 11 12 16 11 17 20 12 12 7 7 23 13 14 15 5 10 28 11 6 13 13 16 5 5 19 2 2 14 23 17 18 6 1 8 9 10 14 10-3

UNIT CODE D174 NORTH AMERICA

12/2013

NUMERICAL INDEX (continued) PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

1468287 1468698

8-13 4-3 4-7 8-7 3-19 3-19 1-7 1-15 2-5 1-15 2-5 2-5 2-9 2-11 2-5 2-9 2-11 2-9 2-11 2-5 2-13 1-9 2-5 3-7 3-9 3-13 3-7 3-17 4-3 8-9 1-15 1-15 1-15 1-15 2-5 2-9 2-11 2-19 2-19 2-19 2-19 2-19 2-21 1-5 2-3 2-14 3-21 2-21 2-21 2-21 2-21 2-21

1483077 1483079 1483422 1486146 1486147 1486150 1486155 1486156 1486157 1486159 1486161 1486163 1486413

2-21 2-21 2-3 3-21 3-21 3-21 3-21 3-21 3-21 3-21 3-21 3-21 4-3 4-7 4-3 4-7 4-3 4-7 4-3 4-7 8-7 8-7 2-19 1-7 6-3 7-3 1-16 2-9 2-11 2-9 2-11 4-11 4-9 2-3 3-19 3-19 3-19 3-19 3-19 3-19 3-19 3-19 3-19 1-7 8-9 8-9 8-9 8-19 3-7 4-7 8-19 8-19

1498006 1498040 1498117 1498119 1498120 1498121 1498123 1498128 1498130 1498131 1500258 1500262 1500263 1500306

8-9 8-9 2-21 2-21 2-21 2-21 2-21 2-21 2-21 2-21 2-14 2-14 2-14 2-14 2-16 6-15 7-15 7-17 2-19 4-9 4-11 8-9 3-19 1-5 3-4 3-21 4-7 3-7 3-9 3-13 3-9 3-13 3-9 3-13 3-9 3-13 3-7 3-9 3-13 3-9 3-13 3-9 3-9 3-13 3-9 3-13 3-9 3-13 3-9 3-13 3-7 3-9

1471697 1471810 1471817 1473325 1473605 1473606 1473613 1473614 1473616 1473734 1474255 1474807 1475930 1475931 1476421 1476848 1476849 1477469 1477472 1477473 1477475 1479040 1479042 1479111 1479131 1479136 1479142 1479479 1479754 1479798 1483072 1483073 1483074 1483075 1483076 10-4

13 1 16 14 35 26 12 14 27 14 27 32 25 25 32 25 25 7 7 34 10 2 12 29 27 27 30 23 18 3 1 1 1 1 31 27 27 18 3 6 15 23 1 18 12 1 2 15 10 13

1486414 1486415 1486473 1486513 1486515 1486603 1487936 1488398 1492445 1493893 1493894 1494260 1494261 1494452 1494608 1494609 1494610 1494611 1494614 1494615 1494618 1494626 1494630 1494689 1494800 1494802 1494871 1495952 1496180 1496269 1496418

13 9 14 2 3 5 10 7 11 8 4 4 4 19 3 18 2 17 6 20 14 14 7 23 23 5 22 22 22 22 15 17 6 8 13 9 17 20 15 27 31 16 11 10

1500769 1500771 1501121 1504364 1506834

1507332 1507333 1507336 1507338 1507340 1507341 1507342 1507343 1507344 1507345

1 1507349 1 8 3

1507365

See Service Manual for service procedures.

2 1 3 5 6 7 8 12 14 16 13 11 9 7 17 17 21 22 5 6 16 16 10 49 3 16 4 4 5 5 40 40 13 13 26 15 15 16 16 19 20 20 21 21 22 22 30 30 33 31

PART NO.

1507369 1507370 1507371 1507372 1507373 1507374 1507376 1507378 1507379 1507380 1507381

1507382 1507383 1507384

1507676 1507837 1507928 1507929 1507933 1507934 1507935 1507936 1507937 1507938 1507940 1507941 1507942

PAGE ITEM

3-13 3-7 3-7 3-9 3-13 3-7 3-9 3-13 3-7 3-9 3-13 3-9 3-13 3-7 3-7 3-9 3-13 3-7 3-9 3-13 3-7 3-9 3-13 3-7 3-9 3-13 4-7 3-7 3-9 3-13 3-7 3-9 3-13 3-7 3-9 3-13 4-7 4-5 3-7 4-5 4-7 3-19 3-19 3-19 3-19 3-19 3-19 3-19 3-19 3-19 3-19 3-19

31 11 12 17 17 20 10 10 21 9 9 23 23 31 2 35 35 1 34 34 3 36 36 4 37 37 23 34 32 32 35 33 33 5 38 38 8 6 1 11 5 21 14 12 7 37 3 23 24 28 4

©2013 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

12/2013

NUMERICAL INDEX (continued) PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

1508555 1509200 1509675

2-3 2-19 4-9 4-11 4-9 2-19 4-9 4-11 7-17 4-11 2-9 2-19 7-17 7-17 7-17 7-17 2-9 4-9 2-19 2-19 2-19 2-19 4-9 7-17 3-21 3-21 2-3 2-5 2-9 2-11 6-12 7-13 7-17 6-12 7-13 7-17 6-12 7-13 7-13 7-17 7-17 4-9 4-9 4-11 7-17 2-19 2-3 4-3 4-7 2-5 2-9 2-11

1514954 1514956 1514957 1516735 1516736 1516737 1518196 1518329 1519105 1520506 1520607 1529041 1530277

3-21 3-21 3-21 8-7 8-7 8-7 1-3 8-13 1-3 1-3 1-3 1-7 4-9 4-11 7-17 1-7 1-9 3-21 2-21 3-9 4-7 3-9 4-7 3-9 3-13 3-9 3-13 3-9 3-13 3-9 3-13 3-9 3-13 3-9 3-9 3-13 3-9 3-9 3-13 3-9 3-14 3-9 3-13 3-9 3-13 2-3 3-9 3-13 1-3 1-3 1-3 8-7

1593671 1605807

8-7 3-9 3-13 3-9 3-13 3-9 3-9 3-13 3-9 3-13 3-9 3-13 1-9 2-11 2-11 3-9 3-13 2-3 2-5 2-9 2-11 2-5 2-9 8-9 8-21 8-13 3-13 2-5 2-9 8-9 1-3 2-19 4-9 4-11 6-15 7-15 7-17 1-9 1-9 8-7 8-7 4-5 4-5 8-3 8-3 8-3 3-7 3-13 1-7 8-9 8-7 6-11

2033654 2033677 2033678 2033679 2033680 2033800 2033838 2033917

3-4 6-11 6-11 6-11 7-10 3-17 8-5 6-12 7-13 7-17 8-5 8-21 2-19 5-9 2-3 1-3 1-9 1-9 7-3 3-17 1-3 4-11 4-11 1-15 2-5 2-5 2-11 2-5 1-7 1-9 2-5 2-9 2-11 8-7 8-7 2-5 2-9 2-11 1-15 2-5 2-5 2-9 2-11 1-9 1-15 2-5 3-17 1-3 1-5 3-4 3-17 7-17

1509690 1509708

1509714 1509716 1509717 1509793 1509794 1509795 1509891 1510025 1510027 1510028 1510029 1510032 1510964 1510980 1512673 1512674 1512677 1512678 1512679

1512684 1512686 1512687 1514440 1514441

1 18 26 17 1 21 16 32 1 1 29 29 29 29 1

1530278 1534660 1535366 1551341 1554515 1561120

1 21 32 10 11

1565549

34 29 29 7 9 27 7 9 27 7 9 9 27 27 16 10 10 20 14 17 15

1568223

11 6 6

©2013 HYSTER COMPANY

1568221 1568222

1568225 1568226 1568229 1568230 1568231 1568233 1568234 1568235 1580335 1583963 1586382 1586428 1586759 1586999 1593670

6 12 1 8 2

1605808 1605820 1605822

16 1606031 18 6 3 26 17 28 14 11 9 11

1606032 1606386 1608201 1608202 1616276 1638503 1644594

1 1651655 1 1 1 2 2 3 3 18 18 8 8 41 24 24 42 14 14 45 39 39 28 28 1 7 7 23 20 18 13

1652290 1652443 1653550 1655363 1669434 1670788 1676051

1705161 1705280 1705440 1705542 2004690 2007859 2013011 2013012 2013013 2021593 2033511 2033515 2033593 2033649

See Service Manual for service procedures.

13 25 25 26 26 43 44 12 12 6 6 37 31 1 29 29 1 11 6 6 28 24 1 1 28 24 18 12 10 10 1 1 20 1 1 14 10 1 1 1 26

2034093 2034482 2034515 2034521 2034543 2034636 2034881 2034890 2035175 2035482 2035661 2036147 2036165 2036247 2036249 2036250 2036252 2036335 2036352 2036496 2036504 2036505 2036527 2036533 2037139 2037150 2037511 2037674 2037757

21

2038190 2038678 2038896

1

2038927

47 20 19 13 5 29 16 1 1 12 23 2 30 17 10 18 15 37 19 27 24 22 22 18 1 2 24 8 4 5 16 11 11 29 23 23 12 34 10 14 14 13 17 7 30 13 5 44 3 10-5

UNIT CODE D174 NORTH AMERICA

12/2013

NUMERICAL INDEX (continued) PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

2038970 2039016 2039030 2039031 2040522

1-13 4-5 1-15 1-15 3-7 3-13 3-19 4-7 8-9 8-13 2-19 7-13 7-13 7-13 7-13 3-17 3-17 3-17 3-17 3-17 3-17 3-17 3-17 2-19 2-19 2-19 2-19 3-17 2-5 2-9 2-11 1-7 3-17 3-17 3-17 3-17 3-17 3-17 3-17 3-17 3-17 3-17 3-17 1-15 2-19 1-7 6-3 6-3 6-3 6-7 7-7 4-11

2045594 2045608 2046015 2046017 2046034 2047820

8-7 8-7 1-9 1-9 1-7 1-3 8-21 4-11 4-9 2-9 2-11 8-19 1-9 7-17 7-17 7-17 7-7 7-7 7-7 6-7 6-7 6-7 6-7 6-7 6-7 6-7 6-7 6-7 7-7 7-7 7-7 7-7 7-7 7-7 7-7 7-7 7-7 7-17 1-10 3-7 4-7 7-15 4-9 6-15 7-15 2-3 2-3 8-20 8-13 1-9 1-9 8-13

2091128 2096024

3-13 2-5 2-9 8-9 7-9 6-9 7-9 8-7 6-11 7-10 5-7 5-9 3-3 5-7 7-11 3-17 6-9 6-3 7-3 3-3 3-3 3-3 1-9 2-14 1-3 1-9 3-17 3-3 5-3 5-7 5-9 5-13 6-7 7-7 1-5 5-3 5-7 3-3 3-3 6-11 7-10 1-9 1-9 7-9 7-10 5-7 5-9 3-3 6-11 1-5 5-3 5-5

2303195

1-5 5-3 5-11 3-3 3-3 1-3 1-9 5-13 2-14 2-14 2-16 6-5 7-5 6-11 6-5 6-7 7-7 1-5 5-3 5-9 5-11 6-11 7-9 5-11 7-11 1-16 3-3 5-13 3-3 6-12 6-15 7-13 7-15 7-17 5-7 5-9 5-11 3-3 3-3 5-13 5-7 5-9 5-3 6-3 5-3 5-11 5-13 5-9 6-11 7-11 6-11 5-3

2040851 2041014 2041486 2041636 2041668 2041669 2041670 2041733 2041792 2041793 2041796 2041797 2041799 2041800 2041801 2041802 2042892 2042894 2042897 2042898 2043396 2043399 2043426 2043515 2043516 2043518 2043519 2043520 2043521 2043522 2043523 2043524 2043525 2043526 2043585 2044484 2045008 2045411 2045412 2045437 2045473 10-6

7 2 7 8

2 9 11 8 8 8 8 8 7 10 11 15 18 19 20 24 2 10 8 31 20 15 15 10 1 2 3 4 5 6 9 13 25 26 32 15 29 22 9 9 9 9 4 23

2048267 2048269 2048782 2048832 2049947 2049948 2049949 2050479 2050480 2050481 2050482 2050483 2050484 2050485 2050486 2050487 2050488 2050489 2050490 2050491 2050492 2050493 2050494 2050495 2050496 2050497 2050498 2050499 2050701 2052203 2053801 2056540 2057920 2061913 2065361 2071007 2079270 2079291 2079889 2079890

1 7 36 35 23 19 5 21 20 2 2 2 37 26 26 26 2 2 2

2 2 2 1 1 1

3 3 3 3 2 26 40 10 1 10 1 1 8 21 1 24 37 38 25

2097309 2097312 2106492 2302030 2302037 2302044 2302088 2302271 2302290 2302294 2302328 2302353 2302359 2302385 2302402 2302461 2302516 2302587 2302673 2302695 2302734 2302791 2302807 2302844 2302907 2302911 2302933 2302993 2303007 2303049 2303102 2303119 2303121 2303155 2303167

See Service Manual for service procedures.

28 24 1 7 8 10 4 4 17 12 35 12 12 14 3 15 15 37 41 9 40 12 10 20 24 19 2 28 23 1 12 7 4 1 22 30 2 32 26 5 2 29 24 20 2 3 8

2303227 2303412 2303427 2303593 2303807 2303821 2304170 2304201 2304231 2304284 2304287 2304346 2304367 2304370 2304405 2304464 2304631 2304638 2304676 2304693 2304724 2304787 2304805

2304867 2304903 2304927 2304967 2304971 2305015 2305067 2305087 2305115 2305138 2305151 2305232 2305241 2305330

4 4 19 34 1 40 14 6 6 5 9 9 3 8 13 4 1 13 12 3 10 18 4 18 5 26 6 9 6 9 14 13 8 2 17 24 10 15 10 11 20 24 6 3 8 14 14 1 10

©2013 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

12/2013

NUMERICAL INDEX (continued) PART NO.

PAGE ITEM

2305383

1-5 5-3 5-13 6-3 7-3 5-3 5-5 1-9 3-13 7-11 7-10 1-3 5-11 5-13 6-7 7-7 2-13 2-5 2-9 8-9 1-3 5-5 5-7 5-9 1-3 6-5 7-5 5-11 6-11 7-10 5-3 5-3 6-3 7-3 1-9 1-9 7-9 5-9 5-11 5-13 1-15 2-5 2-9 2-11 3-3 7-10 5-9 5-7 5-9 2-19 5-11 5-7

2305410 2305466 2305482 2305487 2305493 2305540 2305566 2305571 2305670 2305672 2305724 2305754 2305768 2305858 2305882 2305960 2305992 2305999 2306042 2306131 2306146 2306169 2306211 2306258 2306262 2306269 2306282 2306308 2306343 2306364

2306459 2306463 2306507 2306527 2306609 2306621 2306624

4 4 8 8 23 10 34 19 2 16 12

PART NO.

2306762 2306853 2306859 2306876 2306942 2307120 2307124 2307145 2307222 2307239

11 6 11 28 24 15 13 16 11 2 10 10 3 18 1 5 15 12 12 25 33 6 8 5 9 10 23 18 18 38 6 20 18 13 8 27

©2013 HYSTER COMPANY

2307254 2307273 2307297 2307306 2307341 2307351 2307447 2307448 2307518 2307596 2307772 2307803 2307839 2307883 2307928 2308024 2308066 2308083 2308107 2308118 2308286 2308380 2308403 2308454 2308460 2308468 2308470 2308483 2308522 2308547

PAGE ITEM

PART NO.

PAGE ITEM

5-9 5-11 6-11 7-10 7-10 5-11 7-5 5-3 7-9 6-9 7-9 5-7 5-9 6-3 7-3 7-17 3-3 6-11 6-3 7-3 7-17 5-7 1-3 3-17 7-10 5-11 1-3 3-3 7-10 2-14 3-17 5-9 8-5 5-7 5-5 5-11 5-7 5-9 1-3 8-21 2-13 5-13 5-7 5-9 5-13 1-3 1-7 6-11 3-3 6-7 7-7 5-11

2308604 2308708 2308726 2308767 2308812 2308824 2308943

7-9 7-7 7-11 1-7 3-3 1-3 6-5 7-5 6-5 7-7 7-9 8-13 6-9 7-9 8-7 6-3 7-3 7-17 6-3 7-3 6-7 7-7 3-3 7-10 7-9 6-7 7-7 3-17 7-10 1-9 6-11 6-11 7-10 5-13 5-11 7-10 3-17 6-3 5-13 6-5 5-7 5-9 7-5 3-3 5-7 5-9 3-19 1-9 7-10 3-3 6-9 5-7

22 1 3 3 14 4 9 10 5 11 19 14 10 10 8 19 1 1 1 1 28 8 17 1 9 3 15 1 12 28 7 9 9 7 7 18 13 19 4 9 12 3 3 11 4 1 32 13 17 4

2308990 2309067 2309098 2309196 2309214 2309223 2309279 2309337 2309401 2309452 2309477 2309503 2309514 2309528 2309560 2309579 2309601 2309653 2309676 2309702 2309733 2309803 2309918 2309941 2310018 2310054 2310070 2310075 2310139 2310157 2310199 2310202 2310377 2310390 2310470 2310502

See Service Manual for service procedures.

3 1 2 31 7 7 7 2 1 10 19 1 12 5 5 5 2 18 18 10 5 28 2 10 5 10 12 2 37 3 2 13 11 33 19 2 4 23 15 2 19 5 5 30 40 1 29 3 2

PART NO.

2310546 2310576 2310605 2310628 2310705 2310773 2310824 2310855 2310938 2310956 2310969 2311037 2311159 2311238 2311241 2311243 2311267 2311407 2311413 2311467 2311633 2311635 2311676 2311746 2311762 2311796 2311797 2311800 2311911 2311941 2311952 2790363 2790817

PAGE ITEM

5-9 7-7 2-5 2-9 8-9 1-3 1-15 1-5 3-3 5-7 5-9 6-7 7-7 6-7 7-7 5-7 5-7 5-9 5-9 5-7 5-7 5-7 7-5 7-7 6-5 7-5 7-9 7-13 7-17 6-9 5-7 3-3 3-13 7-9 6-11 6-7 7-7 1-7 3-3 1-9 2-5 2-9 2-11 2-5 2-9 2-11 1-9 6-7 7-7 2-13 8-13 8-13

2 1 28 24 9 3 6 14 9 7 12 3 8 11 4 4 8 8 6 7 3 1 6 6 3 7 15 3 28 35 10 14 16 9 33 24 13 8 8 30 26 26 40 6 11 5 12 9 10-7

UNIT CODE D174 NORTH AMERICA

12/2013

NUMERICAL INDEX (continued) PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

2796373 2796374 2796375 2796376 2796380

8-13 8-13 8-13 8-13 8-13

2796382 2796383 2798606 4010814 4010963

8-13 8-13 8-13 8-7 8-7

4011861 4016908 4016923 4027871

5-13 1-3 1-3 1-3

4032538 4047390 4066790

8-21 3-13 1-16 1-3

10-8

11 10 3 8 7

4 2 5 16

See Service Manual for service procedures.

6 18

19 5 17

©2013 HYSTER COMPANY

PARTS MANUAL ELECTRIC R30XMS2 (D174)

CUSTOMER EDITION

1473322 01/2002

©2002 Hyster Company

UNIT CODE D174 NORTH AMERICA

01/2002

SECTIONS

1

FRAME

2

ELECTRICAL SYSTEM

3

DRIVE UNIT

4

STEERING SYSTEM

5

HYDRAULIC SYSTEM

6

MAST-TWO STAGE LIMITED FREE-LIFT

7

MAST-THREE STAGE FULL FREE-LIFT

8

OPTIONS

9

NUMERICAL INDEX

This Parts Manual is divided into 9 major sections which are listed above. Quick reference to these sections can be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages to the corresponding tab.

01/2002

UNIT CODE D174 NORTH AMERICA

TABLE OF CONTENTS DESCRIPTION

PAGE

B BATTERY CONNECTOR ..................................................................................................................................... 2-8 BATTERY TRAY AND PULLER.......................................................................................................................... 8-18 C CHAINS, PINS, AND ANCHORS THREE STAGE FULL FREE-LIFT .................................................................................................................... 7-8 TWO STAGE LIMITED FREE-LIFT................................................................................................................... 6-8 COLD STORAGE CONSOLE ELECTRICAL ARRANGEMENT .......................................................................... 2-6 COLD STORAGE HEATER PLATE .................................................................................................................... 8-20 CONNECTING AND TAKE-UP HOSES THREE STAGE FULL FREE-LIFT .................................................................................................................... 7-2 TWO STAGE LIMITED FREE-LIFT................................................................................................................... 6-2 CONSOLE ELECTRICAL ARRANGEMENT........................................................................................................ 2-4 CONTACTOR PANEL S/N PENDING PER ECN 83146-95⇒ ............................................................................................................ 2-11 CONTACTOR PANEL ASSEMBLY ..................................................................................................................... 2-10 CONTROL COMPARTMENT ............................................................................................................................... 1-4 D DECAL AND PLATE LOCATION .......................................................................................................................... 1-6 DRIVE MOTOR .................................................................................................................................................... 3-6 DRIVE UNIT ......................................................................................................................................................... 3-2 E ELECTRIC BRAKE............................................................................................................................................... 3-8 ELECTRICAL ....................................................................................................................................................... 2-2 F FORK.................................................................................................................................................................... 8-2 G GUIDE ROLLER................................................................................................................................................. 8-16 H HEIGHT ENCODER ASSEMBLY ....................................................................................................................... 2-18 HOODS AND COVERS........................................................................................................................................ 1-2 HYDRAULIC PUMP 213 IN. MFH ⇒ ................................................................................................................................................. 5-8 ⇒ MASTS 213 IN. MFH.................................................................................................................................... 5-6 HYDRAULIC PUMP MOTOR 213 IN. MFH ⇒ ............................................................................................................................................... 5-10 ⇒ MASTS 213 IN. MFH.................................................................................................................................. 5-12 HYDRAULIC SYSTEM ......................................................................................................................................... 5-2 HYDRAULIC TANK............................................................................................................................................... 5-4 L LIFT THREE STAGE FULL FREE-LIFT .................................................................................................................... 7-4 TWO STAGE LIMITED FREE-LIFT................................................................................................................... 6-4 LIGHTS AND FAN ASSEMBLY ............................................................................................................................ 8-6 ©2002 HYSTER COMPANY

See Service Manual for service procedures.

i

UNIT CODE D174 NORTH AMERICA

01/2002

TABLE OF CONTENTS (Continued) DESCRIPTION

PAGE L (continued)

LOAD WHEEL .................................................................................................................................................... 1-14 LOWER COILED CABLE ASSEMBLY ............................................................................................................... 2-15 M MAIN LIFT CYLINDER THREE STAGE FULL FREE-LIFT .................................................................................................................. 7-10 TWO STAGE LIMITED FREE-LIFT................................................................................................................. 6-10 MULTI-FUNCTION CONTROL HANDLE ASSEMBLY ....................................................................................... 2-12 MULTI-TURN STEERING ASSEMBLY................................................................................................................. 4-8 MULTIFUNCTION CONTROL HANDLE ............................................................................................................ 2-14 O OPERATOR PLATFORM...................................................................................................................................... 1-8 OPERATOR PLATFORM CONTROLS............................................................................................................... 1-12 OPERATOR PLATFORM INTERFACE............................................................................................................... 1-10 OUTER AND INNER MAST TWO STAGE LIMITED FREE-LIFT................................................................................................................... 6-6 OUTER, INTERMEDIATE, AND INNER MAST THREE STAGE FULL FREE-LIFT .................................................................................................................... 7-6 P PALLET CLAMP ASSEMBLY ............................................................................................................................... 8-4 PIVOTING HANDRAIL ....................................................................................................................................... 8-14 S STEERING RETURN TO CENTER ..................................................................................................................................... 4-6 STEERING CHAIN AND SENSOR ...................................................................................................................... 4-4 STEERING GEAR AND MOTOR ......................................................................................................................... 4-2 W WIRE DRIVER ASSEMBLY................................................................................................................................ 8-10 WIRE GUIDANCE SENSORS.............................................................................................................................. 8-8 WIRE TAKE-UP ’EE’ AND COLD STORAGE............................................................................................................................ 8-12

ii

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

01/2002

ABBREVIATIONS QUICK REFERENCE SHEET Listed below are abbreviations used in parts manuals to denote the following expressions: TERM

DEFINITION

TERM

DEFINITION

Amp

Amperes

FRE

Freezer Environment

AR

As Required

in.

inches

BDI

Battery Discharge Indicators

LPG

Liquefied Petroleum Gas

BWI

Brush Wear Indicator

MAP

Manifold Absolute Pressure

CE

Communicator End

mm

CRE

Corrosive Environment

millimeters

D/B

Date Break

MSTS

Microprocessor Spark Timing System

dbA

Decibel "A" Scale

NPT

National Pipe Threads

DE

Drive End

O/S

Oversize

ECH

Empty Container Handler

PTO

Power Take Off

ECH-3

Empty Container Handler - 3 High Stacking

RPM

Revolutions per Minute

S/N

Serial Number

TMM

Truck Management Module

UL Type D

Diesel-Powered Safety Rating Diesel-Powered Safety Rating

ECH-4

Empty Container Handler - 4 High Stacking

ECH-5

Empty Container Handler - 5 High Stacking

UL Type DS UL Type E

Battery-Powered Safety Rating

ECH-6

Empty Container Handler - 6 High Stacking

UL Type EE

Battery-Powered Safety Rating

UL Type ES

Battery-Powered Safety Rating

ECH-7

Empty Container Handler - 7 High Stacking

UL Type G

Gasoline-Powered Safety Rating

ECM

Electronic Control Module

ECN

Engineering Change Notice

EEPROM

Electrically Erasable Programmable Read Only Memory

EPROM

Electrically Programmable Read Only Memory

©2002 HYSTER COMPANY

UL Type GS

Gasoline-Powered Safety Rating

UL Type LP

Gas-Powered Safety Rating

UL Type LPS

LP Gas-Powered Safety Rating

U/S

Undersize

UL

Underwriters Laboratory

V

Volts

See Service Manual for service procedures.

iii

UNIT CODE D174 NORTH AMERICA

01/2002

HOW TO USE THE ILLUSTRATED PARTS MANUAL This parts manual describes and illustrates assemblies, subassemblies, and detail parts needed for service replacement.

iv

The different constructions are indicated by keys and footnotes. The callouts correspond to descriptions found on the next page.

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

01/2002

HOW TO FIND THE DESIRED PART NUMBER WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:

previous page, BEARING CAP (Item 2) is a subpart of the major assembly CASE.

1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.

9. Quantities shown are for one assembly. The quantities of the subpart BEARING CAP are indicated as two and two. This means two per CASE assembly.

2. Turn to the section you chose. Use the Section Table of Contents to determine the assembly which would normally contain the part required. Then locate the part on the assembly breakdown page.

10. Serial number breaks identify the most current parts information and are shown as follows: ⇒ S/N D001H-2628 Indicates last serial number affected.

S/N D001H-2629 ⇒ Indicates the first serial number affected.

S/N D001H-1553 ⇔ S/N D001H-3291 Indicates a range of serial numbers affected.

WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN: 3. Determine the assembly the required part is used on. Turn to the Table of Contents on Page i.

4. Locate the assembly the required part is used on and turn to the page indicated for that assembly.

Then locate the part on the assembly breakdown page.

WHEN THE PART NUMBER IS KNOWN: 5. Use the Numerical Index on Page 9-1 to find the part number. Turn to the page listed and locate the part as indicated by the item number.

GENERAL: The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.

6. Five periods in the PART NO. column (. . . . .) indicate that the part is either Not Serviced Separately or there is a reference to another figure.

A figure reference is denoted by a pointing hand followed by a figure number in the DESCRIPTION column (☞Figure 10) 7. Keys are used to show two or more similar assemblies, RH and LH assembly parts, etc.

Select the appropriate key, "A", "B", "C", "D", or "E" and the corresponding quantity column to find the required parts. Two periods in the QTY column (..) indicate that the part is not used for that assembly.

8. Indented descriptions under the DESCRIPTION column are used to indicate assemblies and subparts of assemblies. In the example on the ©2002 HYSTER COMPANY

ECN numbers for pending serial numbers are shown to allow for the inclusion of the most current parts information and are identified as follows: ⇒ S/N Pending Per ECN 63243 Indicates a pending serial number for last unit affected.

S/N Pending Per ECN 63243 ⇒ Indicates a pending serial number for first unit affected.

Date breaks are used to indicate when a change occurred but a subsequent serial number break was not recorded. This is an arbitrary date usually based on the ECN release and are identified as follows: ⇒ D/B 3/00 Indicates that a change occurred sometime within that month for the item affected.

D/B 3/00 ⇒ Indicates that a change occurred sometime within that month for the item affected.

D/B 3/00 ⇔ D/B 4/00 Indicates a range of production dates of the item affected.

Contact your local dealer for Hyster lift trucks for serial number information for items with a ECN or a date break.

ORDERING PARTS: When ordering replacement parts, give the unit serial number, part number, name of part and quantity required.

For any further information on parts, service, or ordering, consult your local dealer for Hyster lift trucks.

See Service Manual for service procedures.

v

UNIT CODE D174 NORTH AMERICA

01/2002

IDENTIFICATION OF TRUCK SERIAL NUMBERS

(1) and (2)

The first letter and three numbers indicate the truck unit code.

(3)

The second letter indicates the plant of manufacture.

(4)

The four or five digit number indicates the production sequence number of the truck.

(5)

The final letter indicates the year of manufacture starting with "A" in 1957 and 1980.

The letters "I", "O", and "Q" will not be used.

For pending serial numbers contact your local dealer for Hyster lift trucks.

Parts referred to in this book as right or left hand parts are in accordance with the illustration above.

vi

See Service Manual for service procedures.

©2002 HYSTER COMPANY

01/2002

UNIT CODE D174 NORTH AMERICA

PUBLICATIONS Every new lift truck is provided with an OPERATING MANUAL. This manual has information that the operator must know for inspection and operation of the lift truck.

SERVICE MAINTENANCE MANUALS, which provide service and overhaul procedures, and PARTS MANUALS with complete replacement part identification, are available at a nominal fee from your Hyster dealer to assist users in effectively maintaining Hyster lift trucks in a safe, useful condition. See the list below for information on ordering specific publications for this model lift truck.

PUBLICATION

HYSTER PART NUMBER

Operating Manual .................................................................................................................. 1473325 Service Manual (Complete) .................................................................................................. 1473337 Parts Manual .......................................................................................................................... 1473322

©2002 HYSTER COMPANY

See Service Manual for service procedures.

vii

NOTES

viii

UNIT CODE D174 NORTH AMERICA

01/2002

1

FRAME

01/2002

UNIT CODE D174 NORTH AMERICA

SECTION 1 FRAME DESCRIPTION

PAGE

CONTROL COMPARTMENT ............................................................................................................................... 1-4 DECAL AND PLATE LOCATION .......................................................................................................................... 1-6 HOODS AND COVERS........................................................................................................................................ 1-2 LOAD WHEEL .................................................................................................................................................... 1-14 OPERATOR PLATFORM...................................................................................................................................... 1-8 OPERATOR PLATFORM CONTROLS............................................................................................................... 1-12 OPERATOR PLATFORM INTERFACE............................................................................................................... 1-10

©2002 HYSTER COMPANY

See Service Manual for service procedures.

1-1

UNIT CODE D174 NORTH AMERICA

01/2002

HOODS AND COVERS (Figure 1-1)

1-2

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

01/2002

HOODS AND COVERS ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 18 19 20 21 22 23 24 25

2303427 2305960 2307518 2308460 188307 1460341 2308824 2307341 2310605 2302516 15155 15055 2038678 269200 2305768 2305571 2309222 2034636 2038957 2308118 16723 197067 15152 15052 2035661 16729

Stud .............................................................................................................................

Spring ..........................................................................................................................

Washer ........................................................................................................................

Retainer .......................................................................................................................

Nut ...............................................................................................................................

Cover ...........................................................................................................................

Hinge ...........................................................................................................................

Spacer .........................................................................................................................

Screw...........................................................................................................................

Retainer .......................................................................................................................

Lockwasher..................................................................................................................

Nut ...............................................................................................................................

Screw...........................................................................................................................

Nut ...............................................................................................................................

Door (RH) ....................................................................................................................

Door (LH) .....................................................................................................................

Battery Roller...............................................................................................................

Strobe Lamp ................................................................................................................

Light (Amber)...........................................................................................................

Connector................................................................................................................

Screw...........................................................................................................................

Washer ........................................................................................................................

Lockwasher..................................................................................................................

Nut ...............................................................................................................................

Guard...........................................................................................................................

Screw...........................................................................................................................

©2002 HYSTER COMPANY

QTY

See Service Manual for service procedures.

4 4 4 4 4 1 2 2 4 2 4 4 2 2 1 1 5 1 1 1 2 6 4 4 1 2

1-3

UNIT CODE D174 NORTH AMERICA

01/2002

CONTROL COMPARTMENT (Figure 1-2)

1-4

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

01/2002

CONTROL COMPARTMENT ITEM

PART NO.

DESCRIPTION

1 2 3 4 4 4 4 5 6 7 7 7 7 7 7 7 7 7 8 9 10 11

1479754 .. . . .

2303167 2302844 2304367 2303195 2305383 2038896 2310628 239906 18497 15055 15175 15155 246001 320161 292683 216877 .. . . . .. . . .

1466490 .. . . .

Contactor Panel (☞ Figure 2-5) .................................................................................

Battery Connector (☞ Figure 2-4) ..............................................................................

Hydraulic Tank (☞ Figure 5-2) ...................................................................................

Hydraulic Pump (⇒ 213 in. MFH) (☞ Figure 5-3) .....................................................

Hydraulic Pump (213 in. MFH ⇒) (☞ Figure 5-4) .....................................................

Motor (213 in. MFH ⇒) (☞ Figure 5-5) ......................................................................

Hydraulic Motor (⇒ 213 in. MFH) (☞ Figure 5-6) ......................................................

Traction Motor (☞ Figure 3-2) ....................................................................................

Drive Unit (☞ Figure 3-1) ...........................................................................................

Static Strap ..................................................................................................................

Capscrew.....................................................................................................................

Nut ...............................................................................................................................

Washer ........................................................................................................................

Lockwasher..................................................................................................................

Capscrew.....................................................................................................................

Washer ........................................................................................................................

Lockwasher..................................................................................................................

Nut ...............................................................................................................................

Steering Gear and Motor (☞ Figure 4-1) ...................................................................

Steering Controller (☞ Figure 4-3) .............................................................................

Electric Brake (☞ Figure 3-3) ....................................................................................

Traction Controller (☞ Figure 4-3) .............................................................................

©2002 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1

1-5

UNIT CODE D174 NORTH AMERICA

01/2002

DECAL AND PLATE LOCATION (Figure 1-3)

1-6

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

01/2002

DECAL AND PLATE LOCATION ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 11 12 13 14 15 16 17 18 18 19 20 21 22 23

2308468 2308767 2306018 2036335 814880 340728 1487936 310009 2311746 2043426 335989 335991 1473325 222029 389692 1335424 1494689 1460726 1501351 1461302 389687 170658 2033511 2044484 2046034

Label (Fork Warning) ...................................................................................................

Label (Emergency Lower)............................................................................................

Label (Hyster) ..............................................................................................................

Label (Key Switch) .......................................................................................................

Label (Warning) ...........................................................................................................

Label (Warning) ...........................................................................................................

Label (Multi-Function) ..................................................................................................

Label (Warning) ...........................................................................................................

Label (Model 30)..........................................................................................................

Label (Manual Lowering) .............................................................................................

Base ............................................................................................................................

Cover ...........................................................................................................................

Operator Manual..........................................................................................................

Rivet.............................................................................................................................

Label (US Patents and Trademarks)............................................................................

Label (Overhead Guard)..............................................................................................

Plate (UL Type E) ........................................................................................................

Label (Hyster) ..............................................................................................................

Nameplate ...................................................................................................................

Nameplate label - blank ..............................................................................................

Cover ...........................................................................................................................

Rivet.............................................................................................................................

Label (Battery Connector Caution) ..............................................................................

Label (Battery Discharge Notice).................................................................................

Label-Warning .............................................................................................................

©2002 HYSTER COMPANY

QTY

See Service Manual for service procedures.

3 1 3 1 1 2 1 2 2 1 1 1 1 4 1 1 1 1 1 1 1 8 1 1 1

1-7

UNIT CODE D174 NORTH AMERICA

01/2002

OPERATOR PLATFORM (Figure 1-4)

1-8

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

01/2002

OPERATOR PLATFORM ITEM

PART NO.

DESCRIPTION

1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

1458958 1460285 1474807 18828 16850 2036352 15163 15039 239503 15155 15175 1459452 1382662 2037674 1460348 2034881 197067 15152 18706 58901 2302587 129387 58929 15212 2311796 2306258 2303049 16724 1465172 2308588 197065 15052 2303007 2306262 2305487 2303593

Frame ..........................................................................................................................

1 Frame ..........................................................................................................................

1 Plate ............................................................................................................................

1 Cotter Pin.....................................................................................................................

1 Screw...........................................................................................................................

4 Button Assembly..........................................................................................................

1 Lockwasher..................................................................................................................

4 Nut ...............................................................................................................................

4 Nut ............................................................................................................................... 12 Lockwasher.................................................................................................................. 12 Washer ........................................................................................................................

6 Seat Rail ......................................................................................................................

3 Bolt ..............................................................................................................................

1 Gas Spring...................................................................................................................

1 Floormat ......................................................................................................................

1 Switch ..........................................................................................................................

1 Washer ........................................................................................................................

8 Lockwasher..................................................................................................................

4 Screw...........................................................................................................................

4 Snap Ring....................................................................................................................

4 Load Roller ..................................................................................................................

4 Shim (0.020 in.) ........................................................................................................... AR Snap Ring....................................................................................................................

2 Cotter Pin.....................................................................................................................

2 Spring ..........................................................................................................................

2 Chain Anchor ...............................................................................................................

2 Pin ...............................................................................................................................

2 Screw...........................................................................................................................

4 Bracket.........................................................................................................................

2 Screw...........................................................................................................................

4 Washer ........................................................................................................................

4 Nut ...............................................................................................................................

4 Switch ..........................................................................................................................

2 Nut ...............................................................................................................................

2 Lanyard........................................................................................................................

1 Safety Belt ...................................................................................................................

1

©2002 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1-9

UNIT CODE D174 NORTH AMERICA

01/2002

OPERATOR PLATFORM INTERFACE (Figure 1-5)

1-10

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

01/2002

OPERATOR PLATFORM INTERFACE ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14

1467159 18497 209266 15155 15055 1465997 2038970 18515 217944 1458542 18720 15127 15154 15054

Cable Assembly...........................................................................................................

Capscrew.....................................................................................................................

Wire Clamp ..................................................................................................................

Lockwasher..................................................................................................................

Nut ...............................................................................................................................

Bracket.........................................................................................................................

Stud .............................................................................................................................

Washer ........................................................................................................................

Connector ....................................................................................................................

Screen .........................................................................................................................

Capscrew.....................................................................................................................

Washer ........................................................................................................................

Lockwasher..................................................................................................................

Nut ...............................................................................................................................

©2002 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 3 3 1 2 2 1 1 7 7 7 7

1-11

UNIT CODE D174 NORTH AMERICA

01/2002

OPERATOR PLATFORM CONTROLS (Figure 1-6)

1-12

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

01/2002

OPERATOR PLATFORM CONTROLS ITEM

PART NO.

DESCRIPTION

1 1 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 14 15 16 17 18 19

1477469 1477472 1477473 1477475 1459056 2310605 15155 221705 249668 2039030 2039031 187727 2306364 379902 2036533 1464319 1473605 1473606 .. . . .

1479479 2043585 2036247 2037757

Cover (Return To Center Steering With Body Fan) .....................................................

Cover (Multi Turn Steering Without Body Fan) ............................................................

Cover (Return To Center Steering Without Body Fan) ................................................

Cover (Multi Turn Steering Without Body Fan) ............................................................

Cover ...........................................................................................................................

Screw...........................................................................................................................

Lockwasher..................................................................................................................

Nut ...............................................................................................................................

Nut ...............................................................................................................................

Trash Bin......................................................................................................................

Tray Console................................................................................................................

Rivet.............................................................................................................................

Switch ..........................................................................................................................

Ignition Switch .............................................................................................................

Cover ...........................................................................................................................

Steer Assembly (☞ Figure 4-4) .................................................................................

Instrument Panel (Tach Steer) (☞ Figure 2-2) ...........................................................

Instrument Panel (Smart Steer) (☞ Figure 2-2) .........................................................

Pocket Cover (☞ Figure 2-7) .....................................................................................

Control Handle (☞ Figure 2-7) ...................................................................................

Traction Bucket ............................................................................................................

Fan...............................................................................................................................

Guard...........................................................................................................................

©2002 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 11 11 7 4 1 1 4 1 1 1 1 1 1 1 1 1 1 1

1-13

UNIT CODE D174 NORTH AMERICA

01/2002

LOAD WHEEL (Figure 1-7)

1-14

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

01/2002

LOAD WHEEL KEY: A: 4 in. X 3 in. Load Wheels B: 5 in. X 3 in. Load Wheels QTY ITEM

1 2 2 3 4 5 6 6 7 8

PART NO.

DESCRIPTION

360121 220804 389608 15146 374563 194723 1032195 365649 222673 .. . . .

Bracket.................................................................................................................

Capscrew.............................................................................................................

Capscrew.............................................................................................................

Washer ................................................................................................................

Sleeve..................................................................................................................

Bearing ................................................................................................................

Load Wheel .........................................................................................................

Load Wheel .........................................................................................................

Nut .......................................................................................................................

Base Arm.............................................................................................................

©2002 HYSTER COMPANY

A

See Service Manual for service procedures.

4 ..

4 4 4 8 4 ..

4 1

B

4 4 ..

4 4 8 ..

4 4 1

1-15

NOTES

1-16

UNIT CODE D174 NORTH AMERICA

01/2002

2

ELECTRICAL SYSTEM

01/2002

UNIT CODE D174 NORTH AMERICA

SECTION 2 ELECTRICAL SYSTEM DESCRIPTION

PAGE

BATTERY CONNECTOR ..................................................................................................................................... 2-8 COLD STORAGE CONSOLE ELECTRICAL ARRANGEMENT .......................................................................... 2-6 CONSOLE ELECTRICAL ARRANGEMENT........................................................................................................ 2-4 CONTACTOR PANEL S/N PENDING PER ECN 83146-95⇒ ............................................................................................................ 2-11 CONTACTOR PANEL ASSEMBLY ..................................................................................................................... 2-10 ELECTRICAL ....................................................................................................................................................... 2-2 HEIGHT ENCODER ASSEMBLY ....................................................................................................................... 2-18 LOWER COILED CABLE ASSEMBLY ............................................................................................................... 2-15 MULTI-FUNCTION CONTROL HANDLE ASSEMBLY ....................................................................................... 2-12 MULTIFUNCTION CONTROL HANDLE ............................................................................................................ 2-14

©2002 HYSTER COMPANY

See Service Manual for service procedures.

2-1

UNIT CODE D174 NORTH AMERICA

01/2002

ELECTRICAL (Figure 2-1)

2-2

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

01/2002

ELECTRICAL ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

PART NO.

1508555 18462 15154 1464397 1464396 1464398 325819 16227 15056 2034543 1464402 1464403 1464401 1483422 15127 1464400 .. . . .

1479754 1494452 a 1512673

DESCRIPTION

QTY

Traction Controller........................................................................................................

Capscrew.....................................................................................................................

Lockwasher..................................................................................................................

Power Cable (A5-1) .....................................................................................................

Power Cable (A5).........................................................................................................

Power Cable (A6).........................................................................................................

Insulator .......................................................................................................................

Screw...........................................................................................................................

Nut ...............................................................................................................................

Stud .............................................................................................................................

Power Cable (PM2)......................................................................................................

Power Cable (T1).........................................................................................................

Power Cable (PM1)......................................................................................................

Horn.............................................................................................................................

Washer ........................................................................................................................

Power Cable (F4).........................................................................................................

Steering Controller (☞ Figure 4-1) .............................................................................

Contactor Panel (☞ Figure 2-5) .................................................................................

Capacitor .....................................................................................................................

Wire Harness...............................................................................................................

1 5 5 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1

FOOTNOTES: a Not Illustrated

©2002 HYSTER COMPANY

See Service Manual for service procedures.

2-3

UNIT CODE D174 NORTH AMERICA

01/2002

CONSOLE ELECTRICAL ARRANGEMENT (Figure 2-2)

2-4

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

01/2002

CONSOLE ELECTRICAL ARRANGEMENT KEY: A: Smart Steer B: Tach Steer QTY ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 27 28 29 30 31 32 32 33 34

PART NO.

c c c c c c c c c c

2036247 2036249 15154 18460 16713 15163 2037757 2036252 15039 2037150 1464635 1474807 a 2311797 16394 15155 2036496 15175 18819 2037511 2043399 15152 1307687 2306364 379902 16836 249668 1473605 1473606 b 2036250 b 2036527 2311800 1479040 1473613 1473614 334818 1512674

DESCRIPTION

A

Fan.......................................................................................................................

1 Spacer .................................................................................................................

3 Lockwasher..........................................................................................................

3 Capscrew.............................................................................................................

3 Screw...................................................................................................................

5 Lockwasher..........................................................................................................

5 Guard...................................................................................................................

1 Switch ..................................................................................................................

1 Nut .......................................................................................................................

2 Resistor Assembly ...............................................................................................

1 Controller .............................................................................................................

1 Plate ....................................................................................................................

1 Plug .....................................................................................................................

1 Capscrew.............................................................................................................

8 Lockwasher.......................................................................................................... 12 Spacer .................................................................................................................

4 Washer ................................................................................................................

4 Screw...................................................................................................................

5 Fastener...............................................................................................................

6 Fastener...............................................................................................................

5 Lockwasher..........................................................................................................

5 Relay....................................................................................................................

1 Switch ..................................................................................................................

1 Ignition Switch .....................................................................................................

1 Capscrew.............................................................................................................

4 Nut .......................................................................................................................

4 Instrument Panel.................................................................................................. ..

Instrument Panel..................................................................................................

1 Switch ..................................................................................................................

1 Switch ..................................................................................................................

1 Gauge.................................................................................................................. ..

Gauge..................................................................................................................

1 Label (Instrument Panel) ..................................................................................... ..

Label (Instrument Panel) .....................................................................................

1 Alarm ...................................................................................................................

1 Wire Harness.......................................................................................................

1

B

1 3 3 3 5 5 1 1 2 1 1 1 1 8 12 4 4 5 6 5 5 1 1 1 4 4 1 ..

1 1 1 1 1 ..

1 1

FOOTNOTES: a Used on Fixed Console Only b Used with Optional Items Only c Used with Part No. 2043400 (Optional Fan Installation)

©2002 HYSTER COMPANY

See Service Manual for service procedures.

2-5

UNIT CODE D174 NORTH AMERICA

01/2002

COLD STORAGE CONSOLE ELECTRICAL ARRANGEMENT (Figure 2-3)

2-6

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

01/2002

COLD STORAGE CONSOLE ELECTRICAL ARRANGEMENT ITEM

1 2 3 3 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 21 22 23 24 24 25 26 27 28

ac ac ac ac ac ac

b

a c d d a c a

ac

PART NO.

DESCRIPTION

QTY

1509716 2048782 220262 221852 16865 197067 1464635 1473616 2311797 16394 15155 2036496 15175 18819 2037511 2043399 15152 1307687 2306364 379902 16836 249668 1493893 1493894 2036527 2036250 1473613 1473614 2311800 1479040 334818 1509891

Heater ..........................................................................................................................

Thermostat ..................................................................................................................

Screw...........................................................................................................................

Lockwasher..................................................................................................................

Nut ...............................................................................................................................

Washer ........................................................................................................................

Controller .....................................................................................................................

Plate ............................................................................................................................

Plug .............................................................................................................................

Capscrew.....................................................................................................................

Lockwasher..................................................................................................................

Spacer .........................................................................................................................

Washer ........................................................................................................................

Screw...........................................................................................................................

Fastener.......................................................................................................................

Fastener.......................................................................................................................

Lockwasher..................................................................................................................

Relay............................................................................................................................

Switch ..........................................................................................................................

Ignition Switch .............................................................................................................

Capscrew.....................................................................................................................

Nut ...............................................................................................................................

Instrument Panel..........................................................................................................

Instrument Panel..........................................................................................................

Switch ..........................................................................................................................

Switch ..........................................................................................................................

Label (Instrument Panel) .............................................................................................

Label (Instrument Panel) .............................................................................................

Gauge..........................................................................................................................

Gauge..........................................................................................................................

Alarm ...........................................................................................................................

Wire Harness (Instrument Panel) ................................................................................

1 1 2 2 2 4 1 1 1 8 12 4 4 5 6 5 5 1 1 1 4 4 1 1 1 1 1 1 1 1 1 1

FOOTNOTES: a Used On Multi-Turn Steering Only b Used On Optional Fixed Console Only c Used On Return-to-Center Only d Used On Various Options Only

©2002 HYSTER COMPANY

See Service Manual for service procedures.

2-7

UNIT CODE D174 NORTH AMERICA

01/2002

BATTERY CONNECTOR (Figure 2-4)

2-8

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

01/2002

BATTERY CONNECTOR ITEM

1 2 3 4 5 6 7 8 9 10 11

PART NO.

15055 15155 18515 220011 2311952 18466 15127 15154 15054 1474255 a 2305724

DESCRIPTION

QTY

Nut ...............................................................................................................................

Lockwasher..................................................................................................................

Washer ........................................................................................................................

Capscrew.....................................................................................................................

Bracket.........................................................................................................................

Capscrew.....................................................................................................................

Washer ........................................................................................................................

Lockwasher..................................................................................................................

Nut ...............................................................................................................................

Battery Connector........................................................................................................

Guard...........................................................................................................................

2 2 2 2 1 2 2 2 2 1 1

FOOTNOTES: a Used on the battery cables from the battery only.

©2002 HYSTER COMPANY

See Service Manual for service procedures.

2-9

UNIT CODE D174 NORTH AMERICA

01/2002

CONTACTOR PANEL ASSEMBLY (Figure 2-5)

ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12

1479754 1369418 15155 15055 361810 .. . . .

1500306 .. . . .

2042881 2043393 2034678 1305672 2034911

Contactor Panel ...........................................................................................................

Stud .........................................................................................................................

Lockwasher .............................................................................................................

Nut...........................................................................................................................

Fuse (300 Amp).......................................................................................................

Traction Contactor ...................................................................................................

Contactor.................................................................................................................

1A Pump Contactor .................................................................................................

Fuse Block...............................................................................................................

Fuse ........................................................................................................................

Fuse (15 Amp).........................................................................................................

Contact ....................................................................................................................

Cap..........................................................................................................................

2-10

QTY

See Service Manual for service procedures.

1 4 4 4 2 1 1 1 1 2 3 9 1

©2002 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

01/2002

CONTACTOR PANEL (Figure 2-6) (S/N PENDING PER ECN 83146-95⇒)

ITEM

1 2 3 4 5 6 6 7 8 9 10 11 12 12 12 13 14 15

PART NO.

1479754 1369418 15155 15055 361810 1459488 2303821 2304170 1500306 1456085 1500263 1454484 1500262 1356209 2302461 2307803 1500258 b 1198757 ab 1504483

DESCRIPTION

QTY

Contactor Panel ...........................................................................................................

1 Stud .............................................................................................................................

4 Lockwasher..................................................................................................................

4 Nut ...............................................................................................................................

4 Fuse (300 Amp) ...........................................................................................................

2 Contactor .....................................................................................................................

2 Screw...........................................................................................................................

6 Washer ........................................................................................................................

6 Contactor .....................................................................................................................

1 Fuse Holder .................................................................................................................

1 Fuse (5 Amp) ...............................................................................................................

2 Fuse (15 Amp) .............................................................................................................

3 Wire Harness...............................................................................................................

1 Lockwasher..................................................................................................................

2 Screw...........................................................................................................................

2 Washer ........................................................................................................................

2 Baseplate.....................................................................................................................

1 Silicon Grease ............................................................................................................. AR Cover Plate ..................................................................................................................

1

FOOTNOTES: a Freezer Option b Not Illustrated

©2002 HYSTER COMPANY

See Service Manual for service procedures.

2-11

UNIT CODE D174 NORTH AMERICA

01/2002

MULTI-FUNCTION CONTROL HANDLE ASSEMBLY (Figure 2-7)

2-12

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

01/2002

MULTI-FUNCTION CONTROL HANDLE ASSEMBLY ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 31 31 31 32 33 34

PART NO.

1486603 a 1510028 b 1510029 2042894 1479131 18718 214616 1479136 221775 2042898 19909 2042897 2041636 220418 2306609 1512687 1479142 17943 1466906 1479111 ab 1509200 220965 1464600 221703 1500771 1479479 2042892 19974 19979 18465 15154 2043585 2034515 c 67470 a 1509717 a 1509708 b 1510027 b 1510032 ab 220322 ab 197067 ab 230882

DESCRIPTION

QTY

Control Handle.............................................................................................................

1 Control Handle.............................................................................................................

1 Control Handle.............................................................................................................

1 Bracket ....................................................................................................................

1 Bracket ....................................................................................................................

1 Capscrew ................................................................................................................

2 Bearing ....................................................................................................................

1 Shaft ........................................................................................................................

1 Washer ....................................................................................................................

1 Spacer .....................................................................................................................

1 Pin ...........................................................................................................................

1 Spring ......................................................................................................................

1 Spacer .....................................................................................................................

1 Screw ......................................................................................................................

2 Washer ....................................................................................................................

1 Sensor .....................................................................................................................

1 Cam Assembly ........................................................................................................

1 Capscrew ................................................................................................................

1 Bushing ...................................................................................................................

1 Bracket ....................................................................................................................

1 Bracket ....................................................................................................................

1 Screw ......................................................................................................................

1 Grommet .................................................................................................................

1 Nut...........................................................................................................................

1 Screw ......................................................................................................................

2 Control Handle ........................................................................................................

1 Spring ......................................................................................................................

1 Pin ...........................................................................................................................

2 Pin ...........................................................................................................................

1 Capscrew.....................................................................................................................

2 Lockwasher..................................................................................................................

2 Traction Bucket ............................................................................................................

1 Capscrew.....................................................................................................................

4 Wire Harness............................................................................................................... AR Switch Assembly..........................................................................................................

1 Resistor ...................................................................................................................

1 Switch Assembly..........................................................................................................

1 Resistor ...................................................................................................................

1 Screw...........................................................................................................................

1 Washer ........................................................................................................................

1 Nut ...............................................................................................................................

2

FOOTNOTES: a 24 Volt Cold Storage Option Only b 36 Volt Cold Storage Option Only c Not Illustrated

©2002 HYSTER COMPANY

See Service Manual for service procedures.

2-13

UNIT CODE D174 NORTH AMERICA

01/2002

MULTIFUNCTION CONTROL HANDLE (Figure 2-8)

ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

1479479 1483072 1483073 1498117 1498118 1498119 1498120 1498121 1498123 1514997 1483075 1514998 1498128 1483077 1498130 1483074 1498131

Control Handle.............................................................................................................

Grip Half Assembly ......................................................................................................

Grip Half Assembly ......................................................................................................

Thumb Rocker .............................................................................................................

Screw...........................................................................................................................

Pan ..............................................................................................................................

Washer (Black) ............................................................................................................

O-Ring .........................................................................................................................

Torsion Spring..............................................................................................................

Housing .......................................................................................................................

Trigger (Red)................................................................................................................

Actuator .......................................................................................................................

Screw (Plastite)............................................................................................................

Spring ..........................................................................................................................

Screw (Plastite) (Plastite) ............................................................................................

Insert............................................................................................................................

Pin ...............................................................................................................................

2-14

QTY

See Service Manual for service procedures.

1 1 1 1 2 1 1 1 1 1 1 1 2 1 3 1 4

©2002 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

01/2002

LOWER COILED CABLE ASSEMBLY (Figure 2-9)

©2002 HYSTER COMPANY

See Service Manual for service procedures.

2-15

UNIT CODE D174 NORTH AMERICA

01/2002

LOWER COILED CABLE ASSEMBLY THREE STAGE FULL FREE-LIFT MASTS

DESCRIPTION ITEM 1 2 3 4 Mast Group Number 10 Cable Assembly 11 Cable Assembly

4902 mm (193.0 in.)

LIFT HEIGHT TO BOTTOM OF FORKS 5359 mm 5740 mm (211.0 in.)

(226.0 in.)

6045 mm (238.0 in.)

2050701

2049947

2049948

2049949

2050701

2043630

2043562

2043562

TWO STAGE LIMITED FREE-LIFT MASTS

DESCRIPTION ITEM 1 2 3 4 Mast Group Number 10 Cable Assembly ITEM

1 2 3 4 5 6 7 8 9 10 11 12

PART NO.

2307297 136749 15154 89220 18497 221765 15055 2304805 136516 b .. . . . b .. . . .

1467159

LIFT HEIGHT TO BOTTOM OF FORKS 3378 mm 3683 mm 4140 mm (133.0 in.)

(145.0 in.)

(163.0 in.) a 2045411

a 2045008

a 2045412

DESCRIPTION

QTY

Bracket.........................................................................................................................

Capscrew.....................................................................................................................

Lockwasher..................................................................................................................

Clamp ..........................................................................................................................

Capscrew.....................................................................................................................

Lockwasher..................................................................................................................

Nut ...............................................................................................................................

Clamp ..........................................................................................................................

Clamp ..........................................................................................................................

Cable Assembly...........................................................................................................

Cable Assembly...........................................................................................................

Cable Assembly...........................................................................................................

1 2 6 2 4 1 1 2 2 1 1 1

FOOTNOTES: a Not Illustrated b Refer to Table

2-16

See Service Manual for service procedures.

©2002 HYSTER COMPANY

NOTES

2-17

UNIT CODE D174 NORTH AMERICA

01/2002

HEIGHT ENCODER ASSEMBLY (Figure 2-10)

2-18

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

01/2002

HEIGHT ENCODER ASSEMBLY ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

1464438 1466336 220499 15252 1466332 18466 1464600 221703 2304805 18460 15154 2043562 1466101 302260 292680 320156 1500769

Encoder .......................................................................................................................

Bracket.........................................................................................................................

Screw...........................................................................................................................

Cotter Pin.....................................................................................................................

Bracket.........................................................................................................................

Capscrew.....................................................................................................................

Grommet......................................................................................................................

Nut ...............................................................................................................................

Clamp ..........................................................................................................................

Capscrew.....................................................................................................................

Lockwasher..................................................................................................................

Cable Assembly...........................................................................................................

Cover ...........................................................................................................................

Capscrew.....................................................................................................................

Lockwasher..................................................................................................................

Washer ........................................................................................................................

Screw...........................................................................................................................

©2002 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 2 2 1 1 1 1 1 2 2 1 1 2 2 2 2

2-19

NOTES

2-20

UNIT CODE D174 NORTH AMERICA

01/2002

3

DRIVE UNIT

01/2002

UNIT CODE D174 NORTH AMERICA

SECTION 3 DRIVE UNIT DESCRIPTION

PAGE

DRIVE MOTOR .................................................................................................................................................... 3-6 DRIVE UNIT ......................................................................................................................................................... 3-2 ELECTRIC BRAKE............................................................................................................................................... 3-8

©2002 HYSTER COMPANY

See Service Manual for service procedures.

3-1

UNIT CODE D174 NORTH AMERICA

01/2002

DRIVE UNIT (Figure 3-1)

3-2

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

01/2002

DRIVE UNIT ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 19 19 19 20 21 22 23 24 25 26 27 27 27 27 28 29 30 31 32 33 34 35 35 35 36 37 38 39 40 41 42

2310628 132860 380721 296020 380713 239503 296012 296015 296030 2302385 371863 380719 318707 318709 1327534 2307596 371014 2304927 2304693 2307254 2302695 2310139 2303227 2303121 318709 2302907 371856 2304967 354119 2304787 368438 368439 368440 368441 2309452 2310390 2302911 2308812 2308483 2311762 2303412 2304909 2302044 2311467 292501 2302353 2306459 296137 293786 2302359 33716

Drive Unit .....................................................................................................................

Capscrew ................................................................................................................

Ring .........................................................................................................................

Capscrew ................................................................................................................

Washer ....................................................................................................................

Nut...........................................................................................................................

Capscrew ................................................................................................................

Capscrew ................................................................................................................

Capscrew ................................................................................................................

Pin ...........................................................................................................................

Housing ...................................................................................................................

Breather ..............................................................................................................

Plug.....................................................................................................................

Seal Ring ............................................................................................................

Lube Fitting .........................................................................................................

Pinion ......................................................................................................................

Nut...........................................................................................................................

Gear ........................................................................................................................

Bearing ....................................................................................................................

Shim (0.004 in.) .......................................................................................................

Shim (0.006 in.) .......................................................................................................

Shim (0.012 in.) .......................................................................................................

Shim (0.020 in.) .......................................................................................................

Plug .........................................................................................................................

Seal Ring.................................................................................................................

Capscrew ................................................................................................................

Cover .......................................................................................................................

Shaft ........................................................................................................................

Wheel Stud..............................................................................................................

Bearing ....................................................................................................................

Shim (0.004 in.) .......................................................................................................

Shim (0.006 in.) .......................................................................................................

Shim (0.012 in.) .......................................................................................................

Shim (0.020 in.) .......................................................................................................

Ring .........................................................................................................................

Shield ......................................................................................................................

Screw ......................................................................................................................

Disk .........................................................................................................................

Gear Set ..................................................................................................................

Housing ...................................................................................................................

Lug Nut....................................................................................................................

Drive Wheel.............................................................................................................

Tire......................................................................................................................

Wheel..................................................................................................................

Capscrew ................................................................................................................

Sealing Ring ............................................................................................................

Spacer .....................................................................................................................

Nut...........................................................................................................................

Lockwasher .............................................................................................................

Pinion Gear .............................................................................................................

O-Ring .....................................................................................................................

©2002 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 3 1 2 4 2 2 2 8 2 1 1 1 1 2 1 1 1 2 AR AR AR AR 1 1 2 1 1 5 2 AR AR AR AR 1 1 1 1 1 1 5 1 1 1 9 1 1 1 1 1 1 3-3

UNIT CODE D174 NORTH AMERICA

01/2002

DRIVE UNIT ITEM

PART NO.

DESCRIPTION

43 44 45 46 47 48 49

385865 2038896 287837 292683 2033654 292681 1466490

Key ..........................................................................................................................

Traction Motor (☞ Figure 3-2) ................................................................................

Capscrew ................................................................................................................

Lockwasher .............................................................................................................

Capscrew ................................................................................................................

Lockwasher .............................................................................................................

Electric Brake (☞ Figure 3-3) ....................................................................................

3-4

QTY

See Service Manual for service procedures.

1 1 6 6 3 3 1

©2002 HYSTER COMPANY

NOTES

3-5

UNIT CODE D174 NORTH AMERICA

01/2002

DRIVE MOTOR (Figure 3-2)

3-6

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

01/2002

DRIVE MOTOR ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

2038896 2043515 2043516 2043518 2043519 2043520 2043521 2041793 2041792 2043522 2041796 2041797 2309528 2043523 2302290 2041799 15905 2307351 2041800 2041801 2041802 302409 296379 1476421 2302673 2043524 2043525 2035482 2307839 2033800 2038190 2043396 2043526 2309918 1389601 131358 1195878

Traction Motor ..............................................................................................................

Field Ring ................................................................................................................

Field Coil .................................................................................................................

Field Coil .................................................................................................................

Field Coil .................................................................................................................

Field Coil .................................................................................................................

Connector................................................................................................................

Screw ......................................................................................................................

Pole Piece ...............................................................................................................

End Head ................................................................................................................

Brush Holder ...........................................................................................................

Screw ......................................................................................................................

Screw ......................................................................................................................

Terminal Lead..........................................................................................................

Terminal Insulator ....................................................................................................

Terminal Insulator ....................................................................................................

Lockwasher .............................................................................................................

Washer ....................................................................................................................

Nut...........................................................................................................................

Brush Assembly ......................................................................................................

Screw ......................................................................................................................

Nut...........................................................................................................................

Washer ....................................................................................................................

Washer ....................................................................................................................

Insulator...................................................................................................................

Armature .................................................................................................................

End Head ................................................................................................................

Retaining Ring.........................................................................................................

Bearing ....................................................................................................................

Lockwasher .............................................................................................................

Lockwasher .............................................................................................................

Spring ......................................................................................................................

Screw ......................................................................................................................

Spring ......................................................................................................................

Ball Bearing .............................................................................................................

Snap Ring................................................................................................................

Seal .........................................................................................................................

©2002 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 1 3 8 4 1 1 4 4 2 4 2 2 2 2 4 4 4 2 2 2 1 1 1 1 2 2 4 4 1 1 1 1

3-7

UNIT CODE D174 NORTH AMERICA

01/2002

ELECTRIC BRAKE (Figure 3-3)

3-8

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

01/2002

ELECTRIC BRAKE ITEM

1 2 3 4 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

PART NO.

1466490 1486146 1486147 1486150 2307413 381413 1486151 1486156 1486159 1486152 1486155 1479795 1486157 1479798 58929 7882 222085 18425 18465 a 15154 a 18466

DESCRIPTION

QTY

Electric Brake...............................................................................................................

Magnet Body ...........................................................................................................

Coil ..........................................................................................................................

Spring ......................................................................................................................

Connector................................................................................................................

Contact ....................................................................................................................

Armature .................................................................................................................

Spacer .....................................................................................................................

Shim ........................................................................................................................

Friction Disc.............................................................................................................

Adapter....................................................................................................................

Lockwasher .............................................................................................................

Capscrew ................................................................................................................

Hub..........................................................................................................................

Snap Ring................................................................................................................

Key ..........................................................................................................................

Washer ....................................................................................................................

Lockwasher .............................................................................................................

Capscrew ................................................................................................................

Lockwasher .............................................................................................................

Capscrew ................................................................................................................

1 1 1 6 2 1 1 3 12 1 1 3 3 1 2 1 4 4 4 2 2

FOOTNOTES: a For Maintenance Use Only

©2002 HYSTER COMPANY

See Service Manual for service procedures.

3-9

NOTES

3-10

UNIT CODE D174 NORTH AMERICA

01/2002

4

STEERING SYSTEM

01/2002

UNIT CODE D174 NORTH AMERICA

SECTION 4 STEERING SYSTEM DESCRIPTION

PAGE

MULTI-TURN STEERING ASSEMBLY.................................................................................................................

STEERING RETURN TO CENTER .....................................................................................................................................

STEERING CHAIN AND SENSOR ......................................................................................................................

STEERING GEAR AND MOTOR .........................................................................................................................

©2002 HYSTER COMPANY

See Service Manual for service procedures.

4-8 4-6 4-4 4-2

4-1

UNIT CODE D174 NORTH AMERICA

01/2002

STEERING GEAR AND MOTOR (Figure 4-1)

4-2

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

01/2002

STEERING GEAR AND MOTOR ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 11 12 13 14 15 16 17 18

1468698 1486415 1486414 1486413 296003 1486473 18498 15155 16836 1465076 1465564 16277 221733 136681 383515 1464301 18508 15175 292681

Electric Motor...............................................................................................................

Motor .......................................................................................................................

Coupling ..................................................................................................................

Gearbox...................................................................................................................

Capscrew ................................................................................................................

Key ..........................................................................................................................

Capscrew.....................................................................................................................

Lockwasher..................................................................................................................

Capscrew.....................................................................................................................

Bracket.........................................................................................................................

Sprocket.......................................................................................................................

Screw ......................................................................................................................

Washer ........................................................................................................................

Capscrew.....................................................................................................................

Chain Roller .................................................................................................................

Controller .....................................................................................................................

Capscrew.....................................................................................................................

Washer ........................................................................................................................

Lockwasher..................................................................................................................

©2002 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 8 1 3 9 4 1 1 1 1 1 1 1 2 2 2

4-3

UNIT CODE D174 NORTH AMERICA

01/2002

STEERING CHAIN AND SENSOR (Figure 4-2)

4-4

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

01/2002

STEERING CHAIN AND SENSOR ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

PART NO.

a a a a a a

1464981 2039016 15155 15055 1465070 1465883 380693 239151 383515 2007859 302472 296232 239503 1350673 a 18508

DESCRIPTION

QTY

Plate ............................................................................................................................

Stud .............................................................................................................................

Lockwasher..................................................................................................................

Nut ...............................................................................................................................

Switch ..........................................................................................................................

Bracket.........................................................................................................................

Link ..............................................................................................................................

Link ..............................................................................................................................

Chain Roller .................................................................................................................

Chain Anchor ...............................................................................................................

Pin ...............................................................................................................................

Capscrew.....................................................................................................................

Nut ...............................................................................................................................

Tensioner .....................................................................................................................

Capscrew.....................................................................................................................

1 2 4 4 1 1 2 2 1 1 1 1 1 1 2

FOOTNOTES: a For Return To Center steering use only

©2002 HYSTER COMPANY

See Service Manual for service procedures.

4-5

UNIT CODE D174 NORTH AMERICA

01/2002

STEERING (Figure 4-3) RETURN TO CENTER

4-6

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

01/2002

STEERING RETURN TO CENTER ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 21 22 23 24 25 26

PART NO.

1464672 a 1509690 b 1510025 15155 17405 18471 18497 1500771 221703 270876 1303826 1303840 1512686 1464441 1464600 1464648 1464675 1464695 1512684 1494261 16836 1457300 2048269 a 1509708 b 1510032 ab 826756 ab 220322 ab 230882 ab 197067 ab 1509675

DESCRIPTION

QTY

Steer Assembly............................................................................................................

Steering Column..........................................................................................................

Steering Column..........................................................................................................

Lockwasher..................................................................................................................

Nut ...............................................................................................................................

Capscrew.....................................................................................................................

Capscrew.....................................................................................................................

Screw...........................................................................................................................

Nut ...............................................................................................................................

Bushing........................................................................................................................

Washer ........................................................................................................................

Spring ..........................................................................................................................

Encoder .......................................................................................................................

Bracket.........................................................................................................................

Grommet......................................................................................................................

Bracket.........................................................................................................................

Shaft ............................................................................................................................

Washer ........................................................................................................................

Proximity Switch ..........................................................................................................

Spacer .........................................................................................................................

Capscrew.....................................................................................................................

Handle .........................................................................................................................

Screw...........................................................................................................................

Resistor .......................................................................................................................

Resistor .......................................................................................................................

Washer ........................................................................................................................

Screw...........................................................................................................................

Nut ...............................................................................................................................

Washer ........................................................................................................................

Bracket.........................................................................................................................

1 1 1 8 1 1 4 2 1 2 2 1 1 1 1 1 1 2 1 4 4 1 1 1 1 1 1 2 1 1

FOOTNOTES: a 24 Volt Cold Storage Option Only b 36 Volt Cold Storage Option Only

©2002 HYSTER COMPANY

See Service Manual for service procedures.

4-7

UNIT CODE D174 NORTH AMERICA

01/2002

MULTI-TURN STEERING ASSEMBLY (Figure 4-4)

4-8

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

01/2002

MULTI-TURN STEERING ASSEMBLY ITEM

1 2 3 4 5 6 6 7 8 9 10 11 12 13 14 15 16 17 18 18 19 20 21 21 22 23 23 24 25 26 26

PART NO.

1464319 a 1509714 b 1510022 15155 18471 18497 45588 45589 220928 ab 1500771 221703 1464321 1464327 1512686 220322 1464600 130757 130758 1494260 16836 2048267 2036147 2036165 2045473 15135 1457139 190930 18515 a 1509708 b 1510032 ab 1509675 ab 220322 ab 197067 ab 230882

DESCRIPTION

QTY

Steer Assembly............................................................................................................

Steering Column..........................................................................................................

Steering Column..........................................................................................................

Lockwasher .............................................................................................................

Capscrew ................................................................................................................

Capscrew ................................................................................................................

Nut...........................................................................................................................

Lockwasher .............................................................................................................

Screw ......................................................................................................................

Screw ......................................................................................................................

Nut...........................................................................................................................

Bracket ....................................................................................................................

Shaft ........................................................................................................................

Encoder ...................................................................................................................

Screw ......................................................................................................................

Grommet .................................................................................................................

Bearing Cup ............................................................................................................

Bearing Cone ..........................................................................................................

Standoff ...................................................................................................................

Capscrew ................................................................................................................

Shoulder Bolt...........................................................................................................

Steering Wheel........................................................................................................

Steering Wheel........................................................................................................

Bushing ...................................................................................................................

Washer ....................................................................................................................

Knob ........................................................................................................................

Snap Ring................................................................................................................

Washer ....................................................................................................................

Resistor ...................................................................................................................

Resistor ...................................................................................................................

Bracket ....................................................................................................................

Screw ......................................................................................................................

Washer ....................................................................................................................

Nut...........................................................................................................................

1 1 1 4 1 4 1 1 2 2 1 1 1 1 1 1 2 2 4 4 1 1 1 1 1 1 1 2 1 1 1 1 1 2

FOOTNOTES: a 24 Volt Cold Storage Option Only b 36 Volt Cold Storage Option Only

©2002 HYSTER COMPANY

See Service Manual for service procedures.

4-9

NOTES

4-10

UNIT CODE D174 NORTH AMERICA

01/2002

5

HYDRAULIC SYSTEM

01/2002

UNIT CODE D174 NORTH AMERICA

SECTION 5 HYDRAULIC SYSTEM DESCRIPTION

PAGE

HYDRAULIC PUMP 213 IN. MFH ⇒ ................................................................................................................................................. 5-8 ⇒ MASTS 213 IN. MFH.................................................................................................................................... 5-6 HYDRAULIC PUMP MOTOR 213 IN. MFH ⇒ ............................................................................................................................................... 5-10 ⇒ MASTS 213 IN. MFH.................................................................................................................................. 5-12 HYDRAULIC SYSTEM ......................................................................................................................................... 5-2 HYDRAULIC TANK............................................................................................................................................... 5-4

©2002 HYSTER COMPANY

See Service Manual for service procedures.

5-1

UNIT CODE D174 NORTH AMERICA

01/2002

HYDRAULIC SYSTEM (Figure 5-1)

5-2

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

01/2002

HYDRAULIC SYSTEM ITEM

PART NO.

DESCRIPTION

1 1 2 3 3 4 4 5 6 7 8 9 10 10 11 12 12 13 13 14 15 16 17 18 19 20 21 22 23 24

2302844 2304367 2302734 16484 16541 2303195 2305383 2306146 1382664 130845 2303167 2307120 16485 2305330 2305067 17224 16485 16458 16485 127045 2306169 237265 15155 16828 15134 15156 15056 16816 2305466 2305087

Hydraulic Pump (☞ Figure 5-3) .................................................................................

Hydraulic Pump (☞ Figure 5-4) .................................................................................

Solenoid Valve .............................................................................................................

O-Ring .........................................................................................................................

Fitting...........................................................................................................................

Motor (☞ Figure 5-5) .................................................................................................

Hydraulic Motor (☞ Figure 5-6) .................................................................................

Hose ............................................................................................................................

Clamp ..........................................................................................................................

Clamp ..........................................................................................................................

Hydraulic Tank (☞ Figure 5-2) ...................................................................................

Hose ............................................................................................................................

O-Ring .........................................................................................................................

Fitting...........................................................................................................................

Hose ............................................................................................................................

Fitting...........................................................................................................................

O-Ring .....................................................................................................................

Fitting...........................................................................................................................

O-Ring .....................................................................................................................

Clamp ..........................................................................................................................

Hose ............................................................................................................................

Capscrew.....................................................................................................................

Lockwasher..................................................................................................................

Capscrew.....................................................................................................................

Washer ........................................................................................................................

Lockwasher..................................................................................................................

Nut ...............................................................................................................................

Capscrew.....................................................................................................................

Mount...........................................................................................................................

Washer ........................................................................................................................

©2002 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 4 4 4 8 8 8 4 4 4

5-3

UNIT CODE D174 NORTH AMERICA

01/2002

HYDRAULIC TANK (Figure 5-2)

5-4

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

01/2002

HYDRAULIC TANK ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13

2303167 369398 16720 15152 15054 15154 1302100 2308066 369392 360259 2305482 16588 366020 2305858

Hydraulic Tank .............................................................................................................

Breather .......................................................................................................................

Screw...........................................................................................................................

Lockwasher..................................................................................................................

Nut ...............................................................................................................................

Lockwasher..................................................................................................................

Window Sight...............................................................................................................

Fitting...........................................................................................................................

Cover ...........................................................................................................................

Filter.............................................................................................................................

Tank .............................................................................................................................

Nut ...............................................................................................................................

Gasket .........................................................................................................................

Fitting...........................................................................................................................

©2002 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 6 6 3 3 1 1 1 1 1 1 1 1

5-5

UNIT CODE D174 NORTH AMERICA

01/2002

HYDRAULIC PUMP (Figure 5-3) ⇒ MASTS 213 IN. MFH

5-6

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

01/2002

HYDRAULIC PUMP ⇒ MASTS 213 IN. MFH ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 28 28 29 30 31

2302844 358076 2310502 2308403 2310938 2310157 2310969 2311037 2310956 2308024 58937 2310855 2302088 2304867 2310705 2305015 2305882 2302037 2308107 2307222 2306527 57568 55280 2310070 382626 354775 354776 2306624 2302734 2307306 2311413 2303119 354671 2302076

Hydraulic Pump ...........................................................................................................

Plug .........................................................................................................................

Bearing ....................................................................................................................

Pin ...........................................................................................................................

Gear ........................................................................................................................

Seal .........................................................................................................................

Washer ....................................................................................................................

Bearing ....................................................................................................................

Seal .........................................................................................................................

Drive Shaft...............................................................................................................

Snap Ring................................................................................................................

Spacer .....................................................................................................................

Snap Ring................................................................................................................

Idler Shaft ................................................................................................................

Wear Plate...............................................................................................................

Seal .........................................................................................................................

Pressure Plate.........................................................................................................

Seal .........................................................................................................................

Seal .........................................................................................................................

Nut Cap ...................................................................................................................

Spring ......................................................................................................................

O-Ring .....................................................................................................................

Ball ..........................................................................................................................

Spring ......................................................................................................................

Gasket .....................................................................................................................

Screw ......................................................................................................................

Nut...........................................................................................................................

Seat .........................................................................................................................

Solenoid Valve.........................................................................................................

Coil ..............................................................................................................................

Seal Kit ........................................................................................................................

Capscrew ................................................................................................................

Pin ...........................................................................................................................

Tube.........................................................................................................................

©2002 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 8 2 1

5-7

UNIT CODE D174 NORTH AMERICA

01/2002

HYDRAULIC PUMP (Figure 5-4) 213 IN. MFH ⇒

5-8

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

01/2002

HYDRAULIC PUMP 213 IN. MFH ⇒ ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 8 8 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

2304367 358076 2310502 2308403 2310938 2310157 2306507 2307883 2304867 2305151 2306282 2310938 2310705 2305015 2305882 2302037 2308107 2307222 2310070 57568 2034521 2306527 382626 354775 354776 2306624 2302734 2303119 354671 2302076 2311878

Hydraulic Pump ...........................................................................................................

Plug .........................................................................................................................

Bearing ....................................................................................................................

Pin ...........................................................................................................................

Gear ........................................................................................................................

Seal .........................................................................................................................

Oil Seal....................................................................................................................

Drive Shaft...............................................................................................................

Idler Shaft ................................................................................................................

Idler Shaft............................................................................................................

Ball ......................................................................................................................

Gear ....................................................................................................................

Wear Plate...............................................................................................................

Seal .........................................................................................................................

Pressure Plate.........................................................................................................

Seal .........................................................................................................................

Seal .........................................................................................................................

Nut Cap ...................................................................................................................

Spring ......................................................................................................................

O-Ring .....................................................................................................................

Ball ..........................................................................................................................

Spring ......................................................................................................................

Gasket .....................................................................................................................

Screw ......................................................................................................................

Nut...........................................................................................................................

Seat .........................................................................................................................

Solenoid Valve.........................................................................................................

Capscrew ................................................................................................................

Pin ...........................................................................................................................

Tube.........................................................................................................................

Stator.......................................................................................................................

©2002 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 8 2 1 1

5-9

UNIT CODE D174 NORTH AMERICA

01/2002

HYDRAULIC PUMP MOTOR (Figure 5-5) 213 IN. MFH ⇒

5-10

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

01/2002

HYDRAULIC PUMP MOTOR 213 IN. MFH ⇒ ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14

2303195 2306762 2304903 2305999 2308547 2306308 2305115 2308083 2306621 2307448 2304631 2309733 2305670 2304370 2306876

Motor ...........................................................................................................................

End Head ................................................................................................................

Bearing ....................................................................................................................

Snap Ring................................................................................................................

Field Coil Kit ............................................................................................................

Fan ..........................................................................................................................

Armature .................................................................................................................

Brush .......................................................................................................................

Brush Spring ...........................................................................................................

Brush Box and Plate................................................................................................

Lead Assembly Kit...................................................................................................

Bearing ....................................................................................................................

Washer ....................................................................................................................

End Head ................................................................................................................

Plate ........................................................................................................................

©2002 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 1 1 4 1 1 1 1 1 1 4

5-11

UNIT CODE D174 NORTH AMERICA

01/2002

HYDRAULIC PUMP MOTOR (Figure 5-6) ⇒ MASTS 213 IN. MFH

5-12

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

01/2002

HYDRAULIC PUMP MOTOR ⇒ MASTS 213 IN. MFH ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 14 14

PART NO.

2305383 2302791 2310018 2305138 328914 2304724 1352002 97847 230977 2306343 2304971 2308454 2308380 2309702 2303807 a 2305670

DESCRIPTION

QTY

Hydraulic Motor............................................................................................................

Commutator Cover ..................................................................................................

Brush Spring Set .....................................................................................................

Brush Assembly ......................................................................................................

Brush Set ................................................................................................................

Armature .................................................................................................................

Bearing ....................................................................................................................

Ball Bearing .............................................................................................................

Bracket ....................................................................................................................

Stator Assembly ......................................................................................................

Field Coil Set ...........................................................................................................

Field Pole.................................................................................................................

Terminal Kit .............................................................................................................

Commutator End Cover...........................................................................................

Drive End Cover ......................................................................................................

Washer ....................................................................................................................

1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1

FOOTNOTES: a Not Illustrated

©2002 HYSTER COMPANY

See Service Manual for service procedures.

5-13

NOTES

5-14

UNIT CODE D174 NORTH AMERICA

01/2002

6

MAST-TWO STAGE LIMITED FREE-LIFT

01/2002

UNIT CODE D174 NORTH AMERICA

SECTION 6 MAST-TWO STAGE LIMITED FREE-LIFT DESCRIPTION

PAGE

CHAINS, PINS, AND ANCHORS TWO STAGE LIMITED FREE-LIFT................................................................................................................... 6-8 CONNECTING AND TAKE-UP HOSES TWO STAGE LIMITED FREE-LIFT................................................................................................................... 6-2 LIFT TWO STAGE LIMITED FREE-LIFT................................................................................................................... 6-4 MAIN LIFT CYLINDER TWO STAGE LIMITED FREE-LIFT................................................................................................................. 6-10 OUTER AND INNER MAST TWO STAGE LIMITED FREE-LIFT................................................................................................................... 6-6

©2002 HYSTER COMPANY

See Service Manual for service procedures.

6-1

UNIT CODE D174 NORTH AMERICA

01/2002

CONNECTING AND TAKE-UP HOSES (Figure 6-1) TWO STAGE LIMITED FREE-LIFT

6-2

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

01/2002

CONNECTING AND TAKE-UP HOSES TWO STAGE LIMITED FREE-LIFT ITEM

1 2 3 4 5 6 7 8 9 10 11 11 12 13 14 15 16 16 17 17 18 19 20 21 22

PART NO.

2307297 15252 15154 18460 2309279 16782 15155 2305410 .. . . .

2307239 16541 16484 2306211 292681 136704 2302328 17224 16485 197641 16486 2309337 2309941 a .. . . .

217944 15055

DESCRIPTION

QTY

Bracket.........................................................................................................................

Cotter Pin.....................................................................................................................

Lockwasher..................................................................................................................

Capscrew.....................................................................................................................

Pin ...............................................................................................................................

Capscrew.....................................................................................................................

Lockwasher..................................................................................................................

Sheave.........................................................................................................................

Cable (☞ Figure 2-9) .................................................................................................

Spring ..........................................................................................................................

Fitting.......................................................................................................................

O-Ring .....................................................................................................................

Manifold .......................................................................................................................

Lockwasher..................................................................................................................

Capscrew.....................................................................................................................

Flow Regulator.............................................................................................................

Fitting...........................................................................................................................

O-Ring .....................................................................................................................

Fitting.......................................................................................................................

O-Ring .....................................................................................................................

Accumulator.................................................................................................................

Hose ............................................................................................................................

Hose (☞ Figure 5-1) ..................................................................................................

Connector ....................................................................................................................

Nut ...............................................................................................................................

1 1 1 1 1 2 3 1 1 1 2 2 1 2 2 1 1 1 2 1 1 2 1 1 1

FOOTNOTES: a Part of Mast Installation Assembly

©2002 HYSTER COMPANY

See Service Manual for service procedures.

6-3

UNIT CODE D174 NORTH AMERICA

01/2002

LIFT (Figure 6-2) TWO STAGE LIMITED FREE-LIFT

6-4

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

01/2002

LIFT TWO STAGE LIMITED FREE-LIFT ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12

144416 2308990 2304287 2310054 287854 2311241 2308943 .. . . .

2304231 2305992 287851 292681

Snap Ring....................................................................................................................

2 Washer ........................................................................................................................

2 Bushing........................................................................................................................

2 Shim ............................................................................................................................ AR Capscrew.....................................................................................................................

4 Lockwasher..................................................................................................................

4 Retainer .......................................................................................................................

2 2 Main Cylinder (☞ Figure 6-5) .....................................................................................

Plate (RH) ....................................................................................................................

1 Plate (LH) ....................................................................................................................

1 Capscrew.....................................................................................................................

4 Lockwasher..................................................................................................................

4

©2002 HYSTER COMPANY

QTY

See Service Manual for service procedures.

6-5

UNIT CODE D174 NORTH AMERICA

01/2002

OUTER AND INNER MAST (Figure 6-3) TWO STAGE LIMITED FREE-LIFT

6-6

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

01/2002

OUTER AND INNER MAST TWO STAGE LIMITED FREE-LIFT

DESCRIPTION ITEM 1 2 3 4 Mast Group Number 1 Inner Mast 2 Outer Mast ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

PART NO.

b .. . . . b .. . . .

2310824 296131 2309514 2311941 2310773 2304346 2305898 2309401 2305672 2302807 a 2308522 a 2311676 a 221775 a 221638 171350 178297

LIFT HEIGHT TO BOTTOM OF FORKS 3378 mm 3683 mm 4140 mm (133.0 in.)

(145.0 in.)

(163.0 in.)

2304143

2303387

2302901

2037678

2035122

2035123

DESCRIPTION

QTY

Inner Mast....................................................................................................................

1 Outer Mast...................................................................................................................

1 Screw...........................................................................................................................

4 Nut ...............................................................................................................................

4 Load Roller ..................................................................................................................

4 Snap Ring....................................................................................................................

4 Wear Plug ....................................................................................................................

4 Pin ...............................................................................................................................

2 Wear Strip....................................................................................................................

2 Spring ..........................................................................................................................

2 Shim ............................................................................................................................ AR Shim ............................................................................................................................ AR Plate ............................................................................................................................

2 Shim (optional) ............................................................................................................ AR Washer ........................................................................................................................

4 Capscrew.....................................................................................................................

4 Lubricant......................................................................................................................

1 Degreaser ....................................................................................................................

1

FOOTNOTES: a Part of Mast Installation Assembly b Refer to Table

©2002 HYSTER COMPANY

See Service Manual for service procedures.

6-7

UNIT CODE D174 NORTH AMERICA

01/2002

CHAINS, PINS, AND ANCHORS (Figure 6-4) TWO STAGE LIMITED FREE-LIFT

6-8

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

01/2002

CHAINS, PINS, AND ANCHORS TWO STAGE LIMITED FREE-LIFT

DESCRIPTION ITEM 1 2 3 4 Mast Group Number 5 Chain ITEM

1 2 3 4 5 6 7 8 9

PART NO.

1483815 124633 2304093 1374796 a .. . . .

15212 2309214 2307145 292600

LIFT HEIGHT TO BOTTOM OF FORKS 3378 mm 3683 mm 4140 mm (133.0 in.)

(145.0 in.)

(163.0 in.)

2311407

2310470

2302294

DESCRIPTION

QTY

Sheave.........................................................................................................................

Ball Bearing .................................................................................................................

Snap Ring....................................................................................................................

Snap Ring....................................................................................................................

Chain ...........................................................................................................................

Cotter Pin.....................................................................................................................

Pin ...............................................................................................................................

Chain Anchor ...............................................................................................................

Nut ...............................................................................................................................

2 2 2 2 2 4 2 2 4

FOOTNOTES: a Refer to Table

©2002 HYSTER COMPANY

See Service Manual for service procedures.

6-9

UNIT CODE D174 NORTH AMERICA

01/2002

MAIN LIFT CYLINDER (Figure 6-5) TWO STAGE LIMITED FREE-LIFT

6-10

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

01/2002

MAIN LIFT CYLINDER TWO STAGE LIMITED FREE-LIFT DESCRIPTION 1 2 3 4 ITEM Mast Group Number Cylinder Group Number 1 Tube 2 Rod 3 ITEM

1 2 3 4 5 6 7 8 9 9 9 10 11 12 13 14 15 16 17 18 19 20 21

Spacer PART NO.

3378 mm (133.0 in.)

LIFT HEIGHT TO BOTTOM OF FORKS 3683 mm 4140 mm (145.0 in.)

(163.0 in.)

-

-

-

8603905

8603911

8603921

2305241

2307273

2033649

2303155

2309653

2302933

----

----

2309601

DESCRIPTION

QTY

a .. . . . a .. . . . a .. . . .

2302030 15862 297530 297531 187388 386682 386683 386684 1362871 1362875 2304405 265787 2305232 330692 322824 55407 2306042 2033678 2033677 186061

Tube .............................................................................................................................

Rod ..............................................................................................................................

Spacer .........................................................................................................................

Velocity Fuse ...............................................................................................................

O-Ring .........................................................................................................................

Check Valve .................................................................................................................

Washer ........................................................................................................................

Snap Ring....................................................................................................................

Shim (0.020 in.) ...........................................................................................................

Shim (0.007 in.) ...........................................................................................................

Shim (0.005 in.) ...........................................................................................................

Wear Ring....................................................................................................................

Piston Ring ..................................................................................................................

Guide ...........................................................................................................................

O-Ring .........................................................................................................................

Pin ...............................................................................................................................

Seal .............................................................................................................................

Back-Up Ring...............................................................................................................

O-Ring .........................................................................................................................

Gland ...........................................................................................................................

Wiper Ring...................................................................................................................

Wear Ring....................................................................................................................

Packing Lubricant ........................................................................................................

1 1 1 1 1 1 1 1 AR AR AR 1 1 1 1 2 2 1 1 1 1 1 AR

2304284

Packing Kit (Includes Items 5, 10-11, 13, 15-17, 19-20)..............................................

1

FOOTNOTES: a Refer to Table

©2002 HYSTER COMPANY

See Service Manual for service procedures.

6-11

NOTES

6-12

UNIT CODE D174 NORTH AMERICA

01/2002

7

MAST-THREE STAGE FULL FREE-LIFT

01/2002

UNIT CODE D174 NORTH AMERICA

SECTION 7 MAST-THREE STAGE FULL FREE-LIFT DESCRIPTION

PAGE

CHAINS, PINS, AND ANCHORS THREE STAGE FULL FREE-LIFT .................................................................................................................... 7-8 CONNECTING AND TAKE-UP HOSES THREE STAGE FULL FREE-LIFT .................................................................................................................... 7-2 LIFT THREE STAGE FULL FREE-LIFT .................................................................................................................... 7-4 MAIN LIFT CYLINDER THREE STAGE FULL FREE-LIFT .................................................................................................................. 7-10 OUTER, INTERMEDIATE, AND INNER MAST THREE STAGE FULL FREE-LIFT .................................................................................................................... 7-6

©2002 HYSTER COMPANY

See Service Manual for service procedures.

7-1

UNIT CODE D174 NORTH AMERICA

01/2002

CONNECTING AND TAKE-UP HOSES (Figure 7-1) THREE STAGE FULL FREE-LIFT

7-2

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

01/2002

CONNECTING AND TAKE-UP HOSES THREE STAGE FULL FREE-LIFT ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 11 12 13 14 15 16 16 17 17 18 19 20 21 22

2307297 15252 15154 18460 2309279 16782 15155 2305410 .. . . .

2307239 16541 16484 2306211 292681 136704 2302328 17224 16485 197641 16486 2309337 2035175 .. . . .

217944 15055

Bracket.........................................................................................................................

Cotter Pin.....................................................................................................................

Lockwasher..................................................................................................................

Capscrew.....................................................................................................................

Pin ...............................................................................................................................

Capscrew.....................................................................................................................

Lockwasher..................................................................................................................

Sheave.........................................................................................................................

Cable ...........................................................................................................................

Spring ..........................................................................................................................

Fitting.......................................................................................................................

O-Ring .....................................................................................................................

Manifold .......................................................................................................................

Lockwasher..................................................................................................................

Capscrew.....................................................................................................................

Flow Regulator.............................................................................................................

Fitting...........................................................................................................................

O-Ring .....................................................................................................................

Fitting.......................................................................................................................

O-Ring .....................................................................................................................

Accumulator.................................................................................................................

Hose ............................................................................................................................

Hose (☞ Figure 5-1) ..................................................................................................

Connector ....................................................................................................................

Nut ...............................................................................................................................

©2002 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 2 3 1 1 1 2 2 1 2 2 1 1 1 2 1 1 2 1 1 1

7-3

UNIT CODE D174 NORTH AMERICA

01/2002

LIFT (Figure 7-2) THREE STAGE FULL FREE-LIFT

7-4

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

01/2002

LIFT THREE STAGE FULL FREE-LIFT ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12

248212 2310075 2311159 2306942 287854 2311241 2308943 .. . . .

2304231 2305992 287851 292681

Snap Ring....................................................................................................................

2 Washer ........................................................................................................................

2 Bushing........................................................................................................................

2 Shim ............................................................................................................................ AR Capscrew.....................................................................................................................

4 Lockwasher..................................................................................................................

4 Retainer .......................................................................................................................

2 2 Main Cylinder (☞ Figure 7-5) .....................................................................................

Plate (RH) ....................................................................................................................

1 Plate (LH) ....................................................................................................................

1 Capscrew.....................................................................................................................

4 Lockwasher..................................................................................................................

4

©2002 HYSTER COMPANY

QTY

See Service Manual for service procedures.

7-5

UNIT CODE D174 NORTH AMERICA

01/2002

OUTER, INTERMEDIATE, AND INNER MAST (Figure 7-3) THREE STAGE FULL FREE-LIFT

7-6

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

01/2002

OUTER, INTERMEDIATE, AND INNER MAST THREE STAGE FULL FREE-LIFT

DESCRIPTION ITEM 1 2 3 4 Mast Group Number 1 Inner Mast 2 Intermediate Mast 3 ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

4902 mm (193.0 in.)

Outer Mast PART NO.

b .. . . . b .. . . . b .. . . .

2305898 2309401 2305672 2302807 2310824 296131 2309514 2311941 2310773 2304346 a 221638 a 221775 a 2311676 a 2308522 171350 178297

LIFT HEIGHT TO BOTTOM OF FORKS 5359 mm 5740 mm (211.0 in.)

(226.0 in.)

6045 mm (238.0 in.)

2308708

2309067

2311238

2310546

2308235

2305657

2309797

2311092

2035124

2305125

2035126

2035127

DESCRIPTION

QTY

Inner Mast....................................................................................................................

1 Intermediate Mast........................................................................................................

1 Outer Mast...................................................................................................................

1 Wear Strip....................................................................................................................

4 Spring ..........................................................................................................................

4 Shim ............................................................................................................................ AR Shim ............................................................................................................................ AR Screw...........................................................................................................................

8 Nut ...............................................................................................................................

8 Load Roller ..................................................................................................................

8 Snap Ring....................................................................................................................

8 Wear Plug ....................................................................................................................

8 Pin ...............................................................................................................................

2 Capscrew.....................................................................................................................

4 Washer ........................................................................................................................

2 Shim (optional) ............................................................................................................ AR Plate ............................................................................................................................

2 Lubricant......................................................................................................................

1 Degreaser ....................................................................................................................

1

FOOTNOTES: a Part of Mast Installation Assembly b Refer to Table

©2002 HYSTER COMPANY

See Service Manual for service procedures.

7-7

UNIT CODE D174 NORTH AMERICA

01/2002

CHAINS, PINS, AND ANCHORS (Figure 7-4) THREE STAGE FULL FREE-LIFT

7-8

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

01/2002

CHAINS, PINS, AND ANCHORS THREE STAGE FULL FREE-LIFT

DESCRIPTION ITEM 1 2 3 4 Mast Group Number 5 Chain 14 Chain ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

PART NO.

2305090 1375907 2309976 1374797 a .. . . .

15212 2303049 2306269 292600 1483815 124633 2304093 1374796 a .. . . .

2307145 2309214

4902 mm (193.0 in.)

LIFT HEIGHT TO BOTTOM OF FORKS 5359 mm 5740 mm (211.0 in.)

(226.0 in.)

6045 mm (238.0 in.)

2308604

2304464

1374541

2311243

2309503

2311633

2309098

2307124

DESCRIPTION

QTY

Sheave.........................................................................................................................

Ball Bearing .................................................................................................................

Retaining Ring .............................................................................................................

Snap Ring....................................................................................................................

Chain ...........................................................................................................................

Cotter Pin.....................................................................................................................

Pin ...............................................................................................................................

Chain Anchor ...............................................................................................................

Nut ...............................................................................................................................

Sheave.........................................................................................................................

Ball Bearing .................................................................................................................

Snap Ring....................................................................................................................

Snap Ring....................................................................................................................

Chain ...........................................................................................................................

Chain Anchor ...............................................................................................................

Pin ...............................................................................................................................

2 2 2 2 2 10 4 2 8 2 2 2 2 2 2 2

FOOTNOTES: a Refer to Table

©2002 HYSTER COMPANY

See Service Manual for service procedures.

7-9

UNIT CODE D174 NORTH AMERICA

01/2002

MAIN LIFT CYLINDER (Figure 7-5) THREE STAGE FULL FREE-LIFT

7-10

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

01/2002

MAIN LIFT CYLINDER THREE STAGE FULL FREE-LIFT

DESCRIPTION 1 2 3 4 ITEM Mast Group Number Cylinder Group Number 1 Tube 2 Rod 3

ITEM

1 2 3 4 4 5 6 7 8 9 9 9 10 11 12 13 14 15 16 17 18 19 20 21

4902 mm (193.0 in.)

Spacer PART NO.

LIFT HEIGHT TO BOTTOM OF FORKS 5359 mm 5740 mm (211.0 in.)

(226.0 in.)

6045 mm (238.0 in.)

-

-

-

-

8603955

8603961

8603967

8603971

2307447

2310377

2307772

2306131

2309560

2305566

2309477

2303102

----

----

2306859

2306859

DESCRIPTION

QTY

a .. . . . a .. . . . a .. . . .

16485 2302030 2033680 297530 297531 187388 386682 386683 386684 1356751 1356748 2302271 265787 2305232 334156 335012 59229 2304638 2304638 1383684 186061

Tube .............................................................................................................................

Rod ..............................................................................................................................

Spacer .........................................................................................................................

O-Ring .........................................................................................................................

Velocity Fuse ...............................................................................................................

O-Ring .........................................................................................................................

Check Valve .................................................................................................................

Washer ........................................................................................................................

Snap Ring....................................................................................................................

Shim (0.020 in.) ...........................................................................................................

Shim (0.007 in.) ...........................................................................................................

Shim (0.005 in.) ...........................................................................................................

Wear Ring....................................................................................................................

Piston Ring ..................................................................................................................

Guide ...........................................................................................................................

O-Ring .........................................................................................................................

Pin ...............................................................................................................................

Seal .............................................................................................................................

Back-Up Ring...............................................................................................................

O-Ring .........................................................................................................................

Gland ...........................................................................................................................

Gland ...........................................................................................................................

Wear Ring....................................................................................................................

Packing Lubricant ........................................................................................................

1 1 1 1 1 1 1 1 1 AR AR AR 1 1 1 1 2 2 1 1 1 1 1 AR

2308726

Packing Kit (Includes Items 5, 10-11, 13, 15-17, 19-20)..............................................

1

FOOTNOTES: a Refer to Table

©2002 HYSTER COMPANY

See Service Manual for service procedures.

7-11

NOTES

7-12

UNIT CODE D174 NORTH AMERICA

01/2002

8

OPTIONS

01/2002

UNIT CODE D174 NORTH AMERICA

SECTION 8 OPTIONS DESCRIPTION

PAGE

BATTERY TRAY AND PULLER.......................................................................................................................... 8-18 COLD STORAGE HEATER PLATE .................................................................................................................... 8-20 FORK.................................................................................................................................................................... 8-2 GUIDE ROLLER................................................................................................................................................. 8-16 LIGHTS AND FAN ASSEMBLY ............................................................................................................................ 8-6 PALLET CLAMP ASSEMBLY ............................................................................................................................... 8-4 PIVOTING HANDRAIL ....................................................................................................................................... 8-14 WIRE DRIVER ASSEMBLY................................................................................................................................ 8-10 WIRE GUIDANCE SENSORS.............................................................................................................................. 8-8 WIRE TAKE-UP ’EE’ AND COLD STORAGE............................................................................................................................ 8-12

©2002 HYSTER COMPANY

See Service Manual for service procedures.

8-1

UNIT CODE D174 NORTH AMERICA

01/2002

FORK (Figure 8-1)

8-2

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

01/2002

FORK ITEM

1 1 1 2 3 4 5

PART NO.

DESCRIPTION

2013011 2013012 2013013 383229 122400 322520 197072

Fork (36 in.) .................................................................................................................

2 Fork (42 in.) .................................................................................................................

2 Fork (48 in.) .................................................................................................................

2 Pin ...............................................................................................................................

2 Snap Ring....................................................................................................................

4 Shim ............................................................................................................................ AR Washer ........................................................................................................................ AR

©2002 HYSTER COMPANY

QTY

See Service Manual for service procedures.

8-3

UNIT CODE D174 NORTH AMERICA

01/2002

PALLET CLAMP ASSEMBLY (Figure 8-2)

8-4

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

01/2002

PALLET CLAMP ASSEMBLY ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

1458398 313859 16332 15127 15154 1301830 1301825 58951 2307928 1301814 1301824 15136 131357 1301823 15175 2033838 1301829 16815 15134 15156 15056 15001 2034093

Pedal............................................................................................................................

Bearing ........................................................................................................................

Capscrew.....................................................................................................................

Washer ........................................................................................................................

Lockwasher..................................................................................................................

Spring ..........................................................................................................................

Pin ...............................................................................................................................

Snap Ring....................................................................................................................

Pallet Grip ....................................................................................................................

Pawl .............................................................................................................................

Pin ...............................................................................................................................

Washer ........................................................................................................................

Snap Ring....................................................................................................................

Rod ..............................................................................................................................

Washer ........................................................................................................................

Nut ...............................................................................................................................

Spring ..........................................................................................................................

Capscrew.....................................................................................................................

Washer ........................................................................................................................

Lockwasher..................................................................................................................

Nut ...............................................................................................................................

Nut ...............................................................................................................................

Pad ..............................................................................................................................

©2002 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 2 4 4 4 1 1 2 1 2 2 2 2 2 6 2 2 2 2 2 2 4 1

8-5

UNIT CODE D174 NORTH AMERICA

01/2002

LIGHTS AND FAN ASSEMBLY (Figure 8-3)

KEY: A: Light and Fan with Spotlight B: Light and Fan without Spotlight QTY ITEM

1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

8-6

PART NO.

2036505 2036504 1464080 1363016 1302258 1464067 1464085 1464093 1464094 1462476 2033593 1471697 1467459 2045608 2309223 1364444 2045594

DESCRIPTION

A

Light and Fan...................................................................................................

Light and Fan...................................................................................................

Lamp ...............................................................................................................

Lens.................................................................................................................

Bulb .................................................................................................................

Switching Circuit..............................................................................................

Fan ..................................................................................................................

Switch..............................................................................................................

Switch..............................................................................................................

Wire Harness ..................................................................................................

Grommet .........................................................................................................

Hardware Kit....................................................................................................

Hardware Kit....................................................................................................

Socket .............................................................................................................

Lamp ...............................................................................................................

Bezel ...............................................................................................................

Lens.................................................................................................................

See Service Manual for service procedures.

1 ..

1 1 2 1 1 1 1 1 2 1 ..

2 2 2 1

B

..

1 ..

1 1 1 1 1 1 1 2 ..

1 .. .. .. ..

©2002 HYSTER COMPANY

NOTES

8-7

UNIT CODE D174 NORTH AMERICA

01/2002

WIRE GUIDANCE SENSORS (Figure 8-4)

8-8

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

01/2002

WIRE GUIDANCE SENSORS ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

PART NO.

1498040 1498006 1476849 197067 15152 14503 18462 15154 2041014 1494802 1494800 15054 18333 a 1494871 a 2033515 1501121 220325

DESCRIPTION

QTY

Wire Guidance Bracket ................................................................................................

Insert............................................................................................................................

Sensor (Rear) ..............................................................................................................

Washer ........................................................................................................................

Lockwasher..................................................................................................................

Screw...........................................................................................................................

Capscrew.....................................................................................................................

Lockwasher..................................................................................................................

Washer ........................................................................................................................

Bracket.........................................................................................................................

Sensor (Front)..............................................................................................................

Nut ...............................................................................................................................

Capscrew.....................................................................................................................

Wire Harness...............................................................................................................

Cable Channel .............................................................................................................

Decal (Instruction) .......................................................................................................

Screw...........................................................................................................................

1 4 1 4 5 2 5 9 9 1 1 7 4 1 1 1 2

FOOTNOTES: a Not Illustrated

©2002 HYSTER COMPANY

See Service Manual for service procedures.

8-9

UNIT CODE D174 NORTH AMERICA

01/2002

WIRE DRIVER ASSEMBLY (Figure 8-5)

8-10

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

01/2002

WIRE DRIVER ASSEMBLY ITEM

1 2 3 4 5 5 5 5 6 7 8 9 10 11 12

a a a a a

PART NO.

DESCRIPTION

QTY

346271 346266 344059 286619 346274 .. . . .

16716 15049 346252 286620 .. . . . .. . . . .. . . . .. . . . .. . . .

Lamp Assembly ...........................................................................................................

Interlock Switch ...........................................................................................................

Battery .........................................................................................................................

Power Board Wire Driver .............................................................................................

Stand Off .....................................................................................................................

Washer (Need replacement part for 138573) ..............................................................

Screw...........................................................................................................................

Nut ...............................................................................................................................

Altered Panel ...............................................................................................................

Logic Board Wire Driver...............................................................................................

Calibration ...................................................................................................................

Current Adjust..............................................................................................................

Current Window Adjust ................................................................................................

Output Amplitude .........................................................................................................

Frequency Select.........................................................................................................

1 1 2 1 8 18 8 8 1 1 1 1 1 1 1

FOOTNOTES: a Not Serviced Separately

©2002 HYSTER COMPANY

See Service Manual for service procedures.

8-11

UNIT CODE D174 NORTH AMERICA

01/2002

WIRE TAKE-UP (Figure 8-6) ’EE’ AND COLD STORAGE

8-12

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

01/2002

WIRE TAKE-UP ’EE’ AND COLD STORAGE ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 26 26 26 27 27 27 28 29 29 29 30 31 32 32

2307297 2309279 2038927 15252 18460 15154 292509 2307239 239503 89220 292681 2033917 136749 2304805 2311267 1466101 15152 220499 1466332 1512686 1500769 18466 1464600 221703 287851 2050701 2049947 2049948 2049949 1512677 1512678 1512679 1509679 1509793 1509794 1509795 220322 230882 1509708 1510032

Bracket.........................................................................................................................

Pin ...............................................................................................................................

Hose Sheave ...............................................................................................................

Cotter Pin.....................................................................................................................

Capscrew.....................................................................................................................

Lockwasher..................................................................................................................

Capscrew.....................................................................................................................

Spring ..........................................................................................................................

Nut ...............................................................................................................................

Clamp ..........................................................................................................................

Lockwasher..................................................................................................................

Support ........................................................................................................................

Capscrew.....................................................................................................................

Clamp ..........................................................................................................................

Clamp ..........................................................................................................................

Cover ...........................................................................................................................

Lockwasher..................................................................................................................

Screw...........................................................................................................................

Bracket.........................................................................................................................

Encoder .......................................................................................................................

Screw...........................................................................................................................

Capscrew.....................................................................................................................

Grommet......................................................................................................................

Nut ...............................................................................................................................

Capscrew.....................................................................................................................

Cable Assembly...........................................................................................................

Cable Assembly...........................................................................................................

Cable Assembly...........................................................................................................

Cable Assembly...........................................................................................................

Cable Assembly...........................................................................................................

Cable Assembly...........................................................................................................

Cable Assembly...........................................................................................................

Bracket.........................................................................................................................

Cable Assembly...........................................................................................................

Cable Assembly...........................................................................................................

Cable Assembly...........................................................................................................

Screw...........................................................................................................................

Nut ...............................................................................................................................

Resistor (24 Volt) .........................................................................................................

Resistor (36 Volt) .........................................................................................................

c d a b c d ab c d ab

QTY

1 1 1 1 1 1 2 1 3 2 12 1 8 4 2 1 2 2 1 1 2 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

FOOTNOTES: a 101 inch OAH b 105 inch OAH c 89 inch OAH d 95 inch OAH

©2002 HYSTER COMPANY

See Service Manual for service procedures.

8-13

UNIT CODE D174 NORTH AMERICA

01/2002

PIVOTING HANDRAIL (Figure 8-7)

8-14

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

01/2002

PIVOTING HANDRAIL ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 18 19 20 21 22 23

PART NO.

1458178 2797167 2796383 2796375 2796382 2798606 1467008 2796380 2796376 2790817 2796374 2796373 2790363 1468287 18735 15156 1354380 316835 1466923 a 2041486 2309196 220436 221852 162572 1466511

DESCRIPTION

QTY

Handrail .......................................................................................................................

Arm ..............................................................................................................................

Clevis ...........................................................................................................................

Linkage Bar .................................................................................................................

Arm ..............................................................................................................................

Gas Spring...................................................................................................................

Spacer .........................................................................................................................

Plug .............................................................................................................................

Pin ...............................................................................................................................

Snap Ring....................................................................................................................

Pin ...............................................................................................................................

Snap Ring....................................................................................................................

Bushing........................................................................................................................

Sleeve..........................................................................................................................

Capscrew.....................................................................................................................

Lockwasher..................................................................................................................

Capscrew.....................................................................................................................

Nut ...............................................................................................................................

Switch ..........................................................................................................................

Wire Harness...............................................................................................................

Plate ............................................................................................................................

Screw...........................................................................................................................

Lockwasher..................................................................................................................

Capscrew.....................................................................................................................

Spacer .........................................................................................................................

2 2 2 2 2 2 4 2 2 4 4 8 8 4 8 8 2 2 2 2 2 4 4 4 4

FOOTNOTES: a Not Illustrated

©2002 HYSTER COMPANY

See Service Manual for service procedures.

8-15

UNIT CODE D174 NORTH AMERICA

01/2002

GUIDE ROLLER (Figure 8-8)

8-16

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

01/2002

GUIDE ROLLER ITEM

1 1 2 3 4 5 6 7 8

PART NO.

DESCRIPTION

2304090 2311226 2304803 194723 2307287 2307706 2304793 15252 2309995

Bracket.........................................................................................................................

Bracket.........................................................................................................................

Spacer .........................................................................................................................

Bearing ........................................................................................................................

Wheel ..........................................................................................................................

Shim ............................................................................................................................

Shaft ............................................................................................................................

Cotter Pin.....................................................................................................................

Capscrew.....................................................................................................................

©2002 HYSTER COMPANY

QTY

See Service Manual for service procedures.

2 2 8 8 4 8 8 4 8

8-17

UNIT CODE D174 NORTH AMERICA

01/2002

BATTERY TRAY AND PULLER (Figure 8-9)

8-18

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

01/2002

BATTERY TRAY AND PULLER ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10

387978 368022 15783 386845 16597 15156 15056 387980 387985 1300689

Battery Tray..................................................................................................................

Roller ...........................................................................................................................

Capscrew.....................................................................................................................

Bracket.........................................................................................................................

Capscrew.....................................................................................................................

Lockwasher..................................................................................................................

Nut ...............................................................................................................................

Winch...........................................................................................................................

Rope Assembly............................................................................................................

Label (Battery Puller)...................................................................................................

©2002 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 6 4 1 2 2 2 1 1 1

8-19

UNIT CODE D174 NORTH AMERICA

01/2002

COLD STORAGE HEATER PLATE (Figure 8-10)

8-20

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

01/2002

COLD STORAGE HEATER PLATE ITEM

1 2 3 4 5 6 7 8 9

PART NO.

2048782 16702 1496269 15163 1496418 1504483 1495952 a 15154 a 18468

DESCRIPTION

QTY

Thermostat ..................................................................................................................

Screw...........................................................................................................................

Jumper Assembly ........................................................................................................

Lockwasher..................................................................................................................

Heater Assembly .........................................................................................................

Cover Plate ..................................................................................................................

Heater Plate.................................................................................................................

Lockwasher..................................................................................................................

Screw...........................................................................................................................

1 2 1 2 1 1 1 3 3

FOOTNOTES: a Not Illustrated

©2002 HYSTER COMPANY

See Service Manual for service procedures.

8-21

NOTES

8-22

UNIT CODE D174 NORTH AMERICA

01/2002

9

NUMERICAL INDEX

UNIT CODE D174 NORTH AMERICA

01/2002

SECTION 9 NUMERICAL INDEX PART NO. PG 7882 14503 15001 15039 15049 15052 15054

15055

15056

15127

15134 15135 15136 15146 15152

15154

3-9 8-9 8-5 1-9 2-5 8-11 1-3 1-9 1-11 2-9 5-5 8-9 1-3 1-5 1-11 2-9 2-10 2-11 2-16 4-5 6-3 7-3 2-3 5-3 8-5 8-19 1-11 2-3 2-9 8-5 5-3 8-5 4-9 8-5 1-15 1-3 1-9 2-5 2-7 5-5 8-9 8-13 1-11 2-3 2-5 2-9 2-13 2-16 2-19 3-9 5-5 6-3

ITEM 14 6 22 7 9 5 23 31 14 9 4 12 12 7 5 1 3 3 7 4 22 22 9 21 21 7 12 15 7 4 19 19 20 12 3 22 17 21 15 3 5 17 13 3 3 8 27 3 11 18 5 3

©2002 HYSTER COMPANY

PART NO. PG

15155

15156

15163

15175

15212

15252

15783 15862 15905 16227 16277 16332 16394 16458

7-3 8-5 8-9 8-13 8-21 1-3 1-5 1-9 1-11 1-13 2-5 2-7 2-9 2-10 2-11 4-3 4-5 4-7 4-9 5-3 6-3 7-3 5-3 8-5 8-15 8-19 1-9 2-5 8-21 1-5 1-9 2-5 2-7 4-3 8-5 1-9 6-9 7-9 2-19 6-3 7-3 8-13 8-17 8-19 6-11 3-7 2-3 4-3 8-5 2-5 2-7 5-3

ITEM 3 5 8 6 8 11 7 9 4 4 15 9 2 2 2 8 3 1 1 17 7 7 20 20 15 6 6 6 4 7 10 17 11 17 15 23 6 6 4 2 2 4 7 3 5 16 8 11 3 14 8 13

PART NO.

PG

16484

5-3 6-3 7-3 5-3 5-3 5-3 6-3 7-3 7-11 6-3 7-3 5-3 6-3 7-3 5-5 8-19 8-21 2-5 8-11 5-5 1-3 1-9 1-3 6-3 7-3 8-5 5-3 5-3 2-5 2-7 4-3 4-7 4-9 1-9 2-7 5-3 6-3 7-3 4-7 2-13 8-9 3-9 2-5 2-19 6-3 7-3 8-13 2-3 8-9 2-13 3-9 2-9

16485

16486 16541

16588 16597 16702 16713 16716 16720 16723 16724 16729 16782 16815 16816 16828 16836

16850 16865 17224

17405 17943 18333 18425 18460

18462 18465 18466

See Service Manual for service procedures.

ITEM 3 11 11 10 12 13 16 16 4 17 17 3 11 11 11 5 2 5 5 2 20 27 25 6 6 18 22 18 25 19 9 18 16 4 3 12 16 16 2 15 13 16 4 10 4 4 5 2 7 26 17 6

PART NO. PG

18468 18471 18497

18498 18508 18515

18706 18718 18720 18735 18819 18828 19909 19974 19979 33716 45588 45589 55280 55407 57568 58901 58929 58937 58951 59229 67470 89220 97847 122400 124633 127045 129387 130757 130758 130845

2-19 3-9 8-13 8-21 4-7 4-9 1-5 1-11 2-16 4-7 4-9 4-3 4-3 4-5 1-11 2-9 4-9 1-9 2-13 1-11 8-15 2-5 2-7 1-9 2-13 2-13 2-13 3-3 4-9 4-9 5-7 6-11 5-7 5-9 1-9 1-9 3-9 5-7 8-5 7-11 2-13 2-16 8-13 5-13 8-3 6-9 7-9 5-3 1-9 4-9 4-9 5-3

ITEM 6 19 22 9 3 2 7 2 5 4 3 7 16 15 8 3 22 18 3 11 14 18 12 3 8 24 25 42 4 5 22 17 21 16 19 22 13 10 8 17 30 4 10 7 3 2 11 14 21 13 14 7 9-1

UNIT CODE D174 NORTH AMERICA

01/2002

NUMERICAL INDEX (Continued) PART NO.

PG

131357 131358 132860 136516 136681 136704

8-5 3-7 3-3 2-16 4-3 6-3 7-3 2-16 8-13 6-5 8-15 1-7 6-7 7-7 6-7 7-7 6-11 7-11 6-11 7-11 1-13 1-3 4-9 1-15 8-17 1-9 1-3 1-9 2-7 2-13 4-7 4-9 8-9 8-3 6-3 7-3 1-11 2-13 1-5 1-11 6-3 7-3 2-9 2-7 2-13 4-7 4-9 4-9 8-13 8-9 2-13 8-15

136749 144416 162572 170658 171350 178297 186061 187388 187727 188307 190930 194723 197065 197067

197072 197641 209266 214616 216877 217944

220011 220262 220322

220325 220418 220436 9-2

ITEM 13 35 1 9 13 14 14 2 13 1 22 20 17 18 18 19 21 21 8 8 9 5 21 5 3 30 21 16 4 33 25 26 4 5 17 17 3 4 7 9 21 21 4 3 32 23 11 25 30 17 11 20

PART NO. PG 220499 220804 220928 220965 221638 221703

221705 221733 221765 221775

221852 222029 222085 222673 230882

230977 237265 239151 239503

239906 246001 248212 249668

265787 269200 270876 286619 286620 287837 287851

287854

2-19 8-13 1-15 4-9 2-13 6-7 7-7 2-13 2-19 4-7 4-9 8-13 1-13 4-3 2-16 2-13 6-7 7-7 2-7 8-15 1-7 3-9 1-15 2-13 4-7 4-9 8-13 5-13 5-3 4-5 1-9 3-3 4-5 8-13 1-5 1-5 7-5 1-13 2-5 2-7 6-11 7-11 1-3 4-7 8-11 8-11 3-4 6-5 7-5 8-13 6-5 7-5

ITEM 3 18 2 6 18 16 14 20 8 6 7 24 5 12 6 6 15 15 3 21 13 15 7 34 24 26 31 8 16 8 8 5 13 9 7 7 1 6 26 20 13 13 14 7 4 7 45 11 11 25 5 5

PART NO. PG 292501 292509 292600 292680 292681

292683 293786 296003 296012 296015 296020 296030 296131 296137 296232 296379 297530 297531 302260 302409 302472 310009 313859 316835 318707 318709 320156 320161 322520 322824 325819 328914 330692 334156 334818 335012 335989 335991 340728

See Service Manual for service procedures.

3-3 8-13 6-9 7-9 2-19 3-4 4-3 6-3 6-5 7-3 7-5 8-13 1-5 3-4 3-3 4-3 3-3 3-3 3-3 3-3 6-7 7-7 3-3 4-5 3-7 6-11 7-11 6-11 7-11 2-19 3-7 4-5 1-7 8-5 8-15 3-3 3-3 3-3 2-19 1-5 8-3 6-11 2-3 5-13 6-11 7-11 2-5 2-7 7-11 1-7 1-7 1-7

ITEM 36 7 9 9 15 48 18 13 12 13 12 11 7 46 40 5 6 7 3 8 4 9 39 12 22 6 6 7 7 14 21 11 8 2 17 12 13 21 16 7 4 16 7 4 15 15 33 27 16 11 11 6

PART NO. PG 344059 346252 346266 346271 346274 354119 354671 354775 354776 358076 360121 360259 361810 365649 366020 368022 368438 368439 368440 368441 369392 369398 371014 371856 371863 374563 379902

380693 380713 380719 380721 381413 382626 383229 383515 385865 386682 386683 386684 386845

8-11 8-11 8-11 8-11 8-11 3-3 5-7 5-9 5-7 5-9 5-7 5-9 5-7 5-9 1-15 5-5 2-10 2-11 1-15 5-5 8-19 3-3 3-3 3-3 3-3 5-5 5-5 3-3 3-3 3-3 1-15 1-13 2-5 2-7 4-5 3-3 3-3 3-3 3-9 5-7 5-9 8-3 4-3 4-5 3-3 6-11 7-11 6-11 7-11 6-11 7-11 8-19

ITEM 3 6 2 1 5 25 30 25 25 20 26 21 1 1 1 9 4 4 6 12 2 27 27 27 27 8 1 16 23 10 4 11 24 18 7 4 11 2 4 24 19 2 14 9 43 9 9 9 9 9 9 4

©2002 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

01/2002

NUMERICAL INDEX (Continued) PART NO. PG 387978 387980 387985 389608 389687 389692 814880 826756 1032195 1195878 1198757 1300689 1301814 1301823 1301824 1301825 1301829 1301830 1302100 1302258 1303826 1303840 1305672 1307687 1327534 1335424 1350673 1352002 1354380 1356209 1356748 1356751 1362871 1362875 1363016 1364444 1369418 1374541 1374796 1374797 1375907 1382662 1382664 1383684 1389601 1454484 1456085 1457139 1457300

8-19 8-19 8-19 1-15 1-7 1-7 1-7 4-7 1-15 3-7 2-11 8-19 8-5 8-5 8-5 8-5 8-5 8-5 5-5 8-6 4-7 4-7 2-10 2-5 2-7 3-3 1-7 4-5 5-13 8-15 2-11 7-11 7-11 6-11 6-11 8-6 8-6 2-10 2-11 7-9 6-9 7-9 7-9 7-9 1-9 5-3 7-11 3-7 2-11 2-11 4-9 4-7

ITEM 1 8 9 2 19 14 5 22 6 36 14 10 10 14 11 7 17 6 6 2 8 9 11 22 16 14 15 14 6 16 12 11 10 10 11 2 2 1 1 5 4 13 4 2 12 6 20 34 10 8 21 19

©2002 HYSTER COMPANY

PART NO. PG 1458178 1458398 1458542 1458958 1459056 1459452 1459488 1460285 1460341 1460348 1460726 1461302 1462476 1464067 1464080 1464085 1464093 1464094 1464301 1464319 1464321 1464327 1464396 1464397 1464398 1464400 1464401 1464402 1464403 1464438 1464441 1464600

1464635 1464648 1464672 1464675 1464695 1464981 1465070 1465076 1465172 1465564 1465883 1465997 1466101

8-15 8-5 1-11 1-9 1-13 1-9 2-11 1-9 1-3 1-9 1-7 1-7 8-6 8-6 8-6 8-6 8-6 8-6 4-3 1-13 4-9 4-9 4-9 2-3 2-3 2-3 2-3 2-3 2-3 2-3 2-19 4-7 2-13 2-19 4-7 4-9 8-13 2-5 2-7 4-7 4-7 4-7 4-7 4-5 4-5 4-3 1-9 4-3 4-5 1-11 2-19 8-13

ITEM 1 10 1 2 11 5 1 6 14 17 18 2 2 2 2 2 2 15 13 8 9 5 4 6 16 13 11 12 1 11 19 7 12 12 23 11 5 13 14 15 1 5 10 28 11 6 6 13 16

PART NO.

PG

1466332

2-19 8-13 2-19 1-5 3-4 3-9 8-15 2-13 8-15 8-15 1-11 2-16 8-6 8-15 4-3 8-6 1-7 1-13 2-5 1-13 2-5 2-5 2-7 2-5 2-7 2-7 2-9 1-9 2-5 3-7 8-9 1-13 1-13 1-13 1-13 2-5 2-7 2-13 2-13 2-13 2-13 1-13 2-13 2-14 1-5 2-3 2-10 2-11 3-9 3-9 2-14 2-14

1466336 1466490

1466511 1466906 1466923 1467008 1467159 1467459 1468287 1468698 1471697 1473325 1473605 1473606 1473613 1473614 1473616 1474255 1474807 1476421 1476849 1477469 1477472 1477473 1477475 1479040 1479111 1479131 1479136 1479142 1479479

1479754

1479795 1479798 1483072 1483073

See Service Manual for service procedures.

ITEM

PART NO. PG

5 19 2 10 49

1483074 1483075 1483077 1483422 1483815

23 16 18 6 1 12 2 13 1 2 12 14 27 14 27 32 24 32 24 6 10 2 12 23 3 1 1 1 1 31 26 17 2 5 14 16 22

1486146 1486147 1486150 1486151 1486152 1486155 1486156 1486157 1486159 1486413 1486414 1486415 1486473 1486603 1487936 1493893 1493894 1494260 1494261 1494452 1494689 1494800 1494802 1494871 1495952 1496269 1496418 1498006 1498040 1498117 1498118 1498119 1498120 1498121 1498123 1498128 1498130 1498131 1500258 1500262 1500263 1500306

1 18

10 12 1 2

1500769 1500771

2-14 2-14 2-14 2-3 6-9 7-9 3-9 3-9 3-9 3-9 3-9 3-9 3-9 3-9 3-9 4-3 4-3 4-3 4-3 2-13 1-7 2-7 2-7 4-9 4-7 2-3 1-7 8-9 8-9 8-9 8-21 8-21 8-21 8-9 8-9 2-14 2-14 2-14 2-14 2-14 2-14 2-14 2-14 2-14 2-11 2-11 2-11 2-10 2-11 2-19 8-13 2-13

ITEM 15 10 13 14 1 10 1 2 3 5 8 9 6 11 7 4 3 2 6 7 21 21 15 17 19 16 11 10 14 7 3 5 2 1 3 4 5 6 7 8 12 14 16 13 11 9 6 7 17 21 21 9-3

UNIT CODE D174 NORTH AMERICA

01/2002

NUMERICAL INDEX (Continued) PART NO.

1501121 1501351 1504483 1508555 1509200 1509675 1509679 1509690 1509708

1509714 1509716 1509717 1509793 1509794 1509795 1509891 1510022 1510025 1510027 1510028 1510029 1510032

1512673 1512674 1512677 1512678 1512679 1512684 1512686

1512687 1514997 1514998 2007859 2013011 2013012 2013013 2033511 2033515 2033593 2033649 9-4

PG 4-7 4-9 8-9 1-7 2-11 8-21 2-3 2-13 4-7 4-9 8-13 4-7 2-13 4-7 4-9 8-13 4-9 2-7 2-13 8-13 8-13 8-13 2-7 4-9 4-7 2-13 2-13 2-13 2-13 4-7 4-9 8-13 2-3 2-5 8-13 8-13 8-13 4-7 4-7 4-9 8-13 2-13 2-14 2-14 4-5 8-3 8-3 8-3 1-7 8-9 8-6 6-11

ITEM 5 6 16 18 15 6 1 17 26 24 28 31 21 23 32 1 31 29 29 29 28

31

31 21 23 32 20 34 27 27 27 16 10 10 20 13 9 11 10 1 1 1 21 15 2 1

PART NO. PG 2033654 2033677 2033678 2033680 2033800 2033838 2033917 2034093 2034515 2034521 2034543 2034636 2034678 2034881 2034911 2035122 2035123 2035124 2035126 2035127 2035175 2035482 2035661 2036147 2036165 2036247 2036249 2036250 2036252 2036335 2036352 2036496 2036504 2036505 2036527 2036533 2037150 2037511 2037674 2037678 2037757 2038190 2038678 2038896

3-4 6-11 6-11 7-11 3-7 8-5 8-13 8-5 2-13 5-9 2-3 1-3 2-10 1-9 2-10 6-7 6-7 7-7 7-7 7-7 7-3 3-7 1-3 4-9 4-9 1-13 2-5 2-5 2-5 2-7 2-5 1-7 1-9 2-5 2-7 8-6 8-6 2-5 2-7 1-13 2-5 2-5 2-7 1-9 6-7 1-13 2-5 3-7 1-3 1-5 3-4 3-7

ITEM 47 20 19 5 29 16 12 23 29 17 10 18 10 15 12 2 2 3 3 3 19 27 24 18 18 18 1 2 28 23 8 4 5 16 10 2 1 29 22 12 10 19 13 13 2 19 7 30 13 5 44

PART NO. PG 2038927 2038957 2038970 2039016 2039030 2039031 2041014 2041486 2041636 2041792 2041793 2041796 2041797 2041799 2041800 2041801 2041802 2042881 2042892 2042894 2042897 2042898 2043393 2043396 2043399 2043426 2043515 2043516 2043518 2043519 2043520 2043521 2043522 2043523 2043524 2043525 2043526 2043562 2043585 2043630 2044484 2045008 2045411 2045412 2045473 2045594 2045608 2046034 2048267

See Service Manual for service procedures.

8-13 1-3 1-11 4-5 1-13 1-13 8-9 8-15 2-13 3-7 3-7 3-7 3-7 3-7 3-7 3-7 3-7 2-10 2-13 2-13 2-13 2-13 2-10 3-7 2-5 2-7 1-7 3-7 3-7 3-7 3-7 3-7 3-7 3-7 3-7 3-7 3-7 3-7 2-16 2-19 1-13 2-13 2-16 1-7 2-16 2-16 2-16 4-9 8-6 8-6 1-7 4-9

ITEM 3 18 7 2 7 8 9 18 10 8 7 10 11 15 18 19 20 8 23 1 9 7 9 31 20 14 10 1 2 3 4 5 6 9 13 25 26 32 11 12 17 28 11 22 10 10 10 19 2 2 23 17

PART NO. PG 2048269 2048782 2049947 2049948 2049949 2050701

2302030 2302037 2302044 2302076 2302088 2302271 2302290 2302294 2302328 2302353 2302359 2302385 2302461 2302516 2302587 2302673 2302695 2302734

2302791 2302807 2302844

2302901 2302907 2302911 2302933 2303007 2303049 2303102 2303119

4-7 2-7 8-21 2-16 8-13 2-16 8-13 2-16 8-13 2-16 2-16 8-13 6-11 7-11 5-7 5-9 3-3 5-7 5-9 5-7 7-11 3-7 6-9 6-3 7-3 3-3 3-3 3-3 2-11 1-3 1-9 3-7 3-3 5-3 5-7 5-9 5-13 6-7 7-7 1-5 5-3 5-7 6-7 3-3 3-3 6-11 1-9 1-9 7-9 7-11 5-7 5-9

ITEM 20 2 1 10 26 10 26 10 26 10 11 26 4 4 17 12 35 31 26 12 12 14 5 15 15 37 41 9 12 10 20 24 19 2 28 23 1 12 7 4 1 1 22 30 2 32 26 7 2 29 24

©2002 HYSTER COMPANY

UNIT CODE D174 NORTH AMERICA

01/2002

NUMERICAL INDEX (Continued) PART NO. PG 2303121 2303155 2303167

2303195

2303227 2303387 2303412 2303427 2303593 2303807 2303821 2304090 2304093 2304143 2304170 2304231 2304284 2304287 2304346 2304367

2304370 2304405 2304464 2304631 2304638 2304693 2304724 2304787 2304793 2304803 2304805

2304867 2304903 2304909 2304927 2304967 2304971 2305015

3-3 6-11 1-5 5-3 5-5 1-5 5-3 5-11 3-3 6-7 3-3 1-3 1-9 5-13 2-11 8-17 6-9 7-9 6-7 2-11 6-5 7-5 6-11 6-5 6-7 7-7 1-5 5-3 5-9 5-11 6-11 7-9 5-11 7-11 7-11 3-3 5-13 3-3 8-17 8-17 2-16 2-19 8-13 5-7 5-9 5-11 3-3 3-3 3-3 5-13 5-7 5-9

ITEM 20 2 3 8 4 4 19 1 34 1 35 14 6 1 3 12 1 6 9 9 22 3 8 13 4 1 13 12 5 10 18 19 18 5 26 6 2 8 9 14 13 8 2 35 17 24 10 15 10

©2002 HYSTER COMPANY

PART NO. PG 2305067 2305087 2305090 2305115 2305125 2305138 2305151 2305232 2305241 2305330 2305383

2305410 2305466 2305482 2305487 2305566 2305571 2305657 2305670 2305672 2305724 2305768 2305858 2305882 2305898 2305960 2305992 2305999 2306018 2306042 2306131 2306146 2306169 2306211 2306258 2306262 2306269 2306282 2306308 2306343 2306364

5-3 5-3 7-9 5-11 7-7 5-13 5-9 6-11 7-11 6-11 5-3 1-5 5-3 5-13 6-3 7-3 5-3 5-5 1-9 7-11 1-3 7-7 5-11 5-13 6-7 7-7 2-9 1-3 5-5 5-7 5-9 6-7 7-7 1-3 6-5 7-5 5-11 1-7 6-11 7-11 5-3 5-3 6-3 7-3 1-9 1-9 7-9 5-9 5-11 5-13 1-13 2-5

ITEM 11 24 1 6 3 3 8 14 14 1 10 4 4 8 8 23 10 34 2 16 2 12 14 11 6 11 15 13 16 11 9 4 2 10 10 3 3 18 1 5 15 12 12 25 33 8 8 5 9 10 23

PART NO. 2306459 2306507 2306527 2306609 2306621 2306624 2306762 2306859 2306876 2306942 2307120 2307124 2307145 2307222 2307239

2307254 2307273 2307287 2307297

2307306 2307341 2307351 2307413 2307447 2307448 2307518 2307596 2307706 2307772 2307803 2307839 2307883 2307928 2308024 2308066 2308083 2308107 2308118 2308235 2308380

See Service Manual for service procedures.

PG

ITEM

2-7 3-3 5-9 5-7 5-9 2-13 5-11 5-7 5-9 5-11 7-11

17 38 6 20 18 12 8 27 22 1 3

5-11 7-5 5-3 7-9 6-9 7-9 5-7 5-9 6-3 7-3 8-13 3-3 6-11 8-17 2-16 6-3 7-3 8-13 5-7 1-3 3-7 3-9 7-11 5-11 1-3 3-3 8-17 7-11 2-11 3-7 5-9 8-5 5-7 5-5 5-11 5-7 5-9 1-3 7-7 5-13

14 4 9 14 8 15 19 14 10 10 8 19 1 4 1 1 1 1 28 8 17 4 1 9 3 15 5 1 12 28 7 9 9 7 7 18 13 19 2 12

PART NO. PG 2308403 2308454 2308460 2308468 2308483 2308522 2308547 2308588 2308604 2308708 2308726 2308767 2308812 2308824 2308943 2308990 2309067 2309098 2309196 2309214 2309222 2309223 2309279

2309337 2309401 2309452 2309477 2309503 2309514 2309528 2309560 2309601 2309653 2309702 2309733 2309797 2309918 2309941 2309976 2309995 2310018 2310054 2310070

5-7 5-9 5-13 1-3 1-7 3-3 6-7 7-7 5-11 1-9 7-9 7-7 7-11 1-7 3-3 1-3 6-5 7-5 6-5 7-7 7-9 8-15 6-9 7-9 1-3 8-6 6-3 7-3 8-13 6-3 7-3 6-7 7-7 3-3 7-11 7-9 6-7 7-7 3-7 7-11 6-11 6-11 5-13 5-11 7-7 3-7 6-3 7-9 8-17 5-13 6-5 5-7

ITEM 3 3 11 4 1 32 13 17 4 29 5 1 22 2 31 7 7 7 2 1 14 19 7 16 17 2 5 5 2 18 18 10 5 28 2 14 5 10 12 2 3 2 13 11 2 33 19 3 8 2 4 23 9-5

UNIT CODE D174 NORTH AMERICA

01/2002

NUMERICAL INDEX (Continued) PART NO. 2310075 2310139 2310157 2310377 2310390 2310470 2310502 2310546 2310605 2310628 2310705

9-6

PG 5-9 7-5 3-3 5-7 5-9 7-11 3-3 6-9 5-7 5-9 7-7 1-3 1-13 1-5 3-3 5-7

ITEM 15 2 19 5 5 1 29 5 2 2 1 9 3 6 14

PART NO. PG 2310773 2310824 2310855 2310938

2310956 2310969 2311037 2311092 2311159 2311226 2311238

5-9 6-7 7-7 6-7 7-7 5-7 5-7 5-9 5-9 5-7 5-7 5-7 7-7 7-5 8-17 7-7

ITEM 9 7 12 3 8 11 4 4 8 8 6 7 2 3 1 1

PART NO. PG 2311241 2311243 2311267 2311407 2311413 2311467 2311633 2311676 2311746 2311762 2311796 2311797 2311800

See Service Manual for service procedures.

6-5 7-5 7-9 8-13 6-9 5-7 3-3 7-9 6-7 7-7 1-7 3-3 1-9 2-5 2-7 2-5

ITEM 6 6 5 15 5 28 35 14 14 16 9 33 24 13 7 30

PART NO. PG 2311878 2311941 2311952 2790363 2790817 2796373 2796374 2796375 2796376 2796380 2796382 2796383 2797167 2798606

2-7 5-9 6-7 7-7 2-9 8-15 8-15 8-15 8-15 8-15 8-15 8-15 8-15 8-15 8-15 8-15

ITEM 25 27 6 11 5 12 9 11 10 3 8 7 4 2 1 5

©2002 HYSTER COMPANY