Hyster ELECTRIC R30XM XMA XMF (F118) Parts Manual – PDF DOWNLOAD

ELECTRIC R30XM, XMA, XMF (F118)

1469743 10/2013

©2013 HYSTER COMPANY

UNIT CODE F118 NORTH AMERICA

10/2013

SECTIONS 1

FRAME

2

ELECTRICAL SYSTEM

3

DRIVE UNIT

4

STEERING SYSTEM

5

LOAD WHEEL

6

HYDRAULIC SYSTEM

7

MAST-THREE STAGE FULL FREE-LIFT

8

OPTIONS

9

NUMERICAL INDEX

This Parts Manual is divided into 9 major sections which are listed above. Quick reference to these sections can be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages to the corresponding tab.

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TABLE OF CONTENTS DESCRIPTION

PAGE

B BATTERY CONNECTOR ................................................................................................................................ 2-18 BATTERY PULLER .........................................................................................................................................

8-8 C CARRIAGE THREE STAGE FULL FREE-LIFT ..............................................................................................................

CASTER ..........................................................................................................................................................

CHAINS, PINS, AND ANCHORS THREE STAGE FULL FREE-LIFT ..............................................................................................................

CHOKE MODULE ...........................................................................................................................................

CONTACTOR BD ...............................................................................................................................................................

FORWARD AND REVERSE .......................................................................................................................

CONTACTOR PANEL .....................................................................................................................................

CONTROL VALVE ..........................................................................................................................................

D DECAL AND PLATE LOCATION ....................................................................................................................

DRIVE UNIT → S/N F118N01673X .................................................................................................................................

S/N F118N01674X → .................................................................................................................................

7-44 1-8 7-6 2-7 2-30 2-28 2-26 6-4 1-6 3-2 3-6

E ELECTRIC BRAKE → S/N F118N01579W ................................................................................................................................ 3-12 S/N F118N01580W → ................................................................................................................................ 3-14 ELECTRICAL → S/N F118N01565W ................................................................................................................................

2-2 S/N F118N01566W → ................................................................................................................................

2-4 CARRIAGE ..................................................................................................................................................

2-8 F FIXED CONSOLE ........................................................................................................................................... 1-10 FORK ...............................................................................................................................................................

8-4 FULL BODY FAN ARRANGEMENT ............................................................................................................... 8-10 G GUIDANCE ASSEMBLY ................................................................................................................................. 2-16 GUIDE ROLLER FACTORY INSTALLED OPTION ................................................................................................................ 8-18 H HOODS AND COVERS ...................................................................................................................................

1-2 HYDRAULIC ARRANGEMENT .......................................................................................................................

6-2 HYDRAULIC TANK ASSEMBLY R30XM/R30XMA ......................................................................................................................................... 6-10 R30XMF ...................................................................................................................................................... 6-12

©2013 HYSTER COMPANY

See Service Manual for service procedures.

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TABLE OF CONTENTS (continued) DESCRIPTION

PAGE

I INSTRUMENT PANEL .................................................................................................................................... 2-10 L LIFT LIMIT OVERRIDE ................................................................................................................................... 8-12 LIFT PUMP ......................................................................................................................................................

6-6 LIFT PUMP MOTOR .......................................................................................................................................

6-8 LIGHT AND FAN ASSEMBLY .........................................................................................................................

8-6 LOAD WHEEL SINGLE .......................................................................................................................................................

5-2 TANDEM .....................................................................................................................................................

5-3 M MAIN CYLINDER THREE STAGE FULL FREE-LIFT - R30XM ...............................................................................................

THREE STAGE FULL FREE-LIFT - R30XM AND R 30XMA (C739) ..........................................................

THREE STAGE FULL FREE-LIFT - R30XMA ............................................................................................

THREE STAGE FULL FREE-LIFT - R30XMF .............................................................................................

MAIN LIFT CYLINDER ARRANGEMENT THREE STAGE FULL FREE-LIFT ..............................................................................................................

MULTI-FUNCTION CONTROL HANDLE → 7/1999 ....................................................................................................................................................

7/1999 → ....................................................................................................................................................

MULTI-TURN STEERING WITH WIRE GUIDANCE .............................................................................................................................

WITHOUT WIRE GUIDANCE .....................................................................................................................

7-12 7-14 7-16 7-18 7-10 2-19 2-24 8-16 8-14

O OPERATOR PLATFORM CONTROLS ........................................................................................................... 1-12 OUTER, INTERMEDIATE, AND INNER THREE STAGE FULL FREE-LIFT ..............................................................................................................

7-2 P PALLET CLAMP ..............................................................................................................................................

8-2

R RELAY PANEL → 8/1999 .................................................................................................................................................... 2-32 S SPEED REDUCER ..........................................................................................................................................

4-6 STEERING RTC .............................................................................................................................................................

4-8 WITH WIRE GUIDANCE .............................................................................................................................

4-4 WITHOUT WIRE GUIDANCE .....................................................................................................................

4-2 SWITCH ASSEMBLY FOR MULTI-FUNCTION CONTROL HANDLE (→ 7/1999) ....................................................................... 2-21 T TRACTION MOTOR ........................................................................................................................................ 3-10

ii

See Service Manual for service procedures.

©2013 HYSTER COMPANY

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UNIT CODE F118 NORTH AMERICA

TABLE OF CONTENTS (continued) DESCRIPTION

PAGE

TRACTION PANEL ......................................................................................................................................... 2-12 W WIRE GUIDANCE SENSORS .........................................................................................................................

WIRE TAKE-UP 5-1/2 INCH THREE STAGE FULL FREE-LIFT - WITHOUT WIRE GUIDANCE .........................................

5-1/2 INCH THREE STAGE FULL FREE-LIFT - WITH WIRE GUIDANCE ................................................

6-7/8 INCH, THREE STAGE FULL FREE-LIFT - WITHOUT WIRE GUIDANCE (R30XM) (→ S/N F118N01702W) ..............................................................................................................

6-7/8 INCH, THREE STAGE FULL FREE-LIFT - WITHOUT WIRE GUIDANCE (R30XM, XMA, XMF) (S/N F118N01703W ↔ S/N F118N01706X) ....................................................................................

6-7/8 INCH, THREE STAGE FULL FREE-LIFT - WITHOUT WIRE GUIDANCE (R30XM, XMA, XMF) (S/N F118N01707X →) ....................................................................................................................

6-7/8 INCH, THREE STAGE FULL FREE-LIFT - WITH WIRE GUIDANCE (R30XM) (→ S/N F118N01702W) ..............................................................................................................

6-7/8 INCH, THREE STAGE FULL FREE-LIFT - WITH WIRE GUIDANCE (R30XM, XMA, XMF) (S/N F118N01703W ↔ S/N F118N01706X) ....................................................................................

6-7/8 INCH, THREE STAGE FULL FREE-LIFT - WITH WIRE GUIDANCE (R30XM, XMA, XMF) (S/N F118N01707X →) ....................................................................................................................

©2013 HYSTER COMPANY

See Service Manual for service procedures.

8-5 7-40 7-42 7-20 7-22 7-26 7-30 7-32 7-36

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ABBREVIATIONS QUICK REFERENCE SHEET Listed below are abbreviations used in parts manuals to denote the following expressions: spacer TERM

DEFINITION

TERM

DEFINITION

Amp

Amperes

FRE

Freezer Environment

AR

As Required

in.

inches

BDI

Battery Discharge Indicators

LPG

Liquefied Petroleum Gas

BWI

Brush Wear Indicator

MAP

Manifold Absolute Pressure

CE

Communicator End

mm

millimeters

CRE

Corrosive Environment

MSTS

Microprocessor Spark Timing System

D/B

Date Break

NPT

National Pipe Threads

dbA

Decibel "A" Scale

O/S

Oversize

DE

Drive End

PTO

Power Take Off

ECH

Empty Container Handler

RPM

Revolutions per Minute

ECH-3

Empty Container Handler - 3 High Stacking

S/N

Serial Number

TMM

Truck Management Module

ECH-4

Empty Container Handler - 4 High Stacking

UL Type D

Diesel-Powered Safety Rating

ECH-5

Empty Container Handler - 5 High Stacking

UL Type DS

Diesel-Powered Safety Rating

UL Type E

Battery-Powered Safety Rating

ECH-6

Empty Container Handler - 6 High Stacking

UL Type EE

Battery-Powered Safety Rating

UL Type ES

Battery-Powered Safety Rating

ECH-7

Empty Container Handler - 7 High Stacking

UL Type G

Gasoline-Powered Safety Rating

UL Type GS

Gasoline-Powered Safety Rating

ECM

Electronic Control Module

UL Type LP

Gas-Powered Safety Rating

ECN

Engineering Change Notice

UL Type LPS

LP Gas-Powered Safety Rating

EEPROM

Electrically Erasable Programmable Read Only Memory

U/S

Undersize

EPA

US Environmental Protection Agency

UL

Underwriters Laboratory

EPROM

Electrically Programmable Read Only Memory

V

Volts

iv

See Service Manual for service procedures.

©2013 HYSTER COMPANY

10/2013

UNIT CODE F118 NORTH AMERICA

HOW TO USE THE ILLUSTRATED PARTS MANUAL This parts manual describes and illustrates assemblies, subassemblies, and detail parts needed for service replacement.

©2013 HYSTER COMPANY

The different constructions are indicated by keys and footnotes. The callouts correspond to descriptions found on the next page.

See Service Manual for service procedures.

v

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HOW TO FIND THE DESIRED PART NUMBER

1.

2.

3.

4.

5.

WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN: Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.

Turn to the section you chose. Use the Section Table of Contents to determine the assembly which would normally contain the part required.

Then locate the part on the assembly breakdown page.

WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN: Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).

Locate the assembly the required part is used on and turn to the page indicated for that assembly.

Then locate the part on the assembly breakdown page.

WHEN THE PART NUMBER IS KNOWN: Use the Numerical Index (Page 9-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.

GENERAL:

6.

The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.

Parts Supersession Information. Part numbers that have this history will be displayed in the parts list in the order that they were superseded (from oldest to newest). The superseded part numbers will be shown with a line through them.

Five periods in the PART NO. column (. . . . .) indicate that the part is either Not Serviced Separately or there is a reference to another figure.

A figure reference is denoted by a pointing hand followed by a figure number in the DESCRIPTION column (FFigure 10)

7.

8.

vi

Keys are used to show two or more similar assemblies, RH and LH assembly parts, etc.

Select the appropriate key, "A", "B", "C", "D", or "E" and the corresponding quantity column to find the required parts. Two periods in the QTY column (..) indicate that the part is not used for that assembly.

Indented descriptions under the DESCRIPTION column are used to indicate assemblies and

subparts of assemblies. In the example on the previous page, BEARING CAP (Item 2) is a subpart of the major assembly CASE. 9. Quantities shown are for one assembly. The quantities of the subpart BEARING CAP are indicated as two and two. This means two per CASE assembly.

10. Serial number breaks identify the most current parts information and are shown as follows: → S/N D001H2628 Indicates last serial number affected.

S/N D001H2629 → Indicates the first serial number affected.

S/N D001H1553 ↔ S/N D001H3291 Indicates a range of serial numbers affected.

ECN numbers for pending serial numbers are shown to allow for the inclusion of the most current parts information and are identified as follows: → S/N Pending Per ECN 63243 Indicates a pending serial number for last unit affected.

S/N Pending Per ECN 63243 → Indicates a pending serial number for first unit affected.

Date breaks are used to indicate when a change occurred but a subsequent serial number break was not recorded. This is an arbitrary date usually based on the ECN release and are identified as follows: → D/B 3/00 Indicates that a change occurred sometime within that month for the item affected.

D/B 3/00 → Indicates that a change occurred sometime within that month for the item affected.

D/B 3/00 ↔ D/B 4/00 Indicates a range of production dates of the item affected.

Contact your local dealer for Hyster lift trucks for serial number information for items with a ECN or a date break.

ORDERING PARTS: When ordering replacement parts, give the unit serial number, part number, name of part and quantity required.

For any further information on parts, service, or ordering, consult your local dealer for Hyster lift trucks.

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F118 NORTH AMERICA

10/2013

IDENTIFICATION OF TRUCK SERIAL NUMBERS

(1) and (2)

The first letter and three numbers indicate the truck unit code.

(3)

The second letter indicates the plant of manufacture.

(4)

The four or five digit number indicates the production sequence number of the truck.

(5)

The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.

The letters "I", "O", and "Q" will not be used.

For pending serial numbers contact your local dealer for Hyster lift trucks.

Parts referred to in this book as right or left hand parts are in accordance with the illustration above.

©2013 HYSTER COMPANY

See Service Manual for service procedures.

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UNIT CODE F118 NORTH AMERICA

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PUBLICATIONS Every new lift truck is provided with an OPERATING MANUAL. This manual has information that the operator must know for inspection and operation of the lift truck.

SERVICE MAINTENANCE MANUALS, which provide service and overhaul procedures, and PARTS

MANUALS with complete replacement part identification, are available at a nominal fee from your Hyster dealer to assist users in effectively maintaining Hyster lift trucks in a safe, useful condition. See the list below for information on ordering specific publications for this model lift truck.

PUBLICATION

HYSTER PART NUMBER

Operating Manual........................................................................................................................ 1461936 Service Manual (Complete)......................................................................................................... 1465256 Parts Manual............................................................................................................................... 1469743

viii

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F118 NORTH AMERICA

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1

FRAME

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SECTION 1 FRAME DESCRIPTION

PAGE

CASTER ..........................................................................................................................................................

1-8 DECAL AND PLATE LOCATION ....................................................................................................................

1-6 FIXED CONSOLE ........................................................................................................................................... 1-10 HOODS AND COVERS ...................................................................................................................................

1-2 OPERATOR PLATFORM CONTROLS ........................................................................................................... 1-12

©2013 HYSTER COMPANY

See Service Manual for service procedures.

1-1

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HOODS AND COVERS (FIGURE 1-1)

1-2

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F118 NORTH AMERICA

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HOODS AND COVERS ITEM 1 2 3 4 5 6 7 8 8 9 9 10 11 12 13 13 13 14 15 15 16 17 18 18 18 18 19 20 20 21 21 22 22 23 23 24 25 25 25 26 27 28 29 30 31

PART NO. 2303427 2305960 2307518 2308460 188307 1460341 1310137 1329072 383274 1325208 383273 269200 2038678 368022 b 18497 k 18508 n 18513 c 2306205 f 2306243 o 2306243 bkn 15155 bkn 15055 e 16836 h 16836 m 18498 p 18498 2305315 d 2302703 i 2302703 j 2309538 l 2309538 a 15155 g 15155 a 15055 g 15055 2035661 2034636 1520506 1586999 2308118 2307413 15052 15152 197067 16729

©2013 HYSTER COMPANY

DESCRIPTION

QTY

Stud ....................................................................................................................

Spring .................................................................................................................

Washer ...............................................................................................................

Retainer ..............................................................................................................

Receptacle ..........................................................................................................

Cover ..................................................................................................................

Pin .......................................................................................................................

Door (RH) (R30XMF) ..........................................................................................

Door (R30XM/XMA) ............................................................................................

Door (LH) (R30XMF) ..........................................................................................

Door (R30XM/XMA) ............................................................................................

Nut ......................................................................................................................

Screw ..................................................................................................................

Roller ..................................................................................................................

Capscrew ............................................................................................................

Capscrew ............................................................................................................

Capscrew ............................................................................................................

Spacer ................................................................................................................

Tube ....................................................................................................................

Tube ....................................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Capscrew ............................................................................................................

Capscrew ............................................................................................................

Capscrew ............................................................................................................

Capscrew ............................................................................................................

Side Plate Wldmt ................................................................................................

Spacer Bar ..........................................................................................................

Spacer Bar ..........................................................................................................

Tube Spacer .......................................................................................................

Tube Spacer .......................................................................................................

Lockwasher .........................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Nut ......................................................................................................................

Guard ..................................................................................................................

Strobe Light ........................................................................................................

Bulb ................................................................................................................

Lens ................................................................................................................

Connector (Male) ................................................................................................

Connector (Male) ................................................................................................

Nut ......................................................................................................................

Lockwasher .........................................................................................................

Washer ...............................................................................................................

Screw ..................................................................................................................

See Service Manual for service procedures.

4 4 4 4 4 1 2 1 1 1 1 2 2 6 2 2 2 1 1 2 2 2 2 4 2 4 2 1 2 1 2 2 4 2 4 1 1 1 1 2 3 4 4 6 2

1-3

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FOOTNOTES: a b c d e f g h

1-4

0.5 in. Battery Spacer Side to Side 0.5 in., 1.00 in. Battery Spacer Front to Back 0.5 in., 1.50 in., 2.50 in. Battery Spacer Front to Back 0.5 in., 1.50 in., 2.50 in. Battery Spacer Side to Side 0.5 in., 2.50 in. Battery Spacer Side to Side 1.00 in., 1.50 in., 2.00 in., 2.50 in. Battery Spacer Front to Back 1.00 in., 1.50 in., 2.00 in., 2.50 in., 3.00 in., Battery Spacer Side to Side 1.00 in., 1.50 in., 2.00 in., Battery Spacer Side to Side

i j k l m n o p

1.00 in., 300 in., Battery Spacer Side to Side 1.50 in. Battery Spacer Side to Side 1.50 in., 2.00 in. Battery Spacer Front to Back 2.00 in., 2.50 in., 3.00 in., Battery Spacer Side to Side 2.50 in. Battery Spacer Side to Side 2.50 in., 3.00 in. Battery Spacer Front to Back 3.00 in. Battery Spacer Front to Back 3.00 in. Battery Spacer Side to Side

See Service Manual for service procedures.

©2013 HYSTER COMPANY

10/2013

UNIT CODE F118 NORTH AMERICA

NOTES

©2013 HYSTER COMPANY

See Service Manual for service procedures.

1-5

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DECAL AND PLATE LOCATION (FIGURE 1-2)

1-6

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F118 NORTH AMERICA

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DECAL AND PLATE LOCATION ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

PART NO. 1529041 2311746 340728 310009 2305213 814880 a. . . . .

2036335 335989 335991 222029 380171 1460690 389687 170658 1460697 1494689 1534660 1460726 2033511

DESCRIPTION

QTY

Label (Hyster) .................................................................................................

Label (Model 30) ............................................................................................

Label (Warning) ..............................................................................................

Label (Warning) ..............................................................................................

Label (Emergency Lower) ..............................................................................

Label (Warning) ..............................................................................................

Label- Overhead Gaurd Impact Rating ..........................................................

Label (Key Switch) .........................................................................................

Information Case ............................................................................................

Cover (Information Case) ...............................................................................

Rivet ...............................................................................................................

Label (Warning) ..............................................................................................

Nameplate ......................................................................................................

Cover Plate .....................................................................................................

Rivet ...............................................................................................................

Label (Function) .............................................................................................

Plate (UL Type E) ...........................................................................................

Label (Patents and Trademarks) ....................................................................

Label (Hyster) .................................................................................................

Label (Battery Connector Caution) .................................................................

3 2 2 2 1 1 1 1 1 1 4 2 1 1 8 1 1 1 1 1

FOOTNOTES: a

Contact Your Local Hyster Dealer

©2013 HYSTER COMPANY

See Service Manual for service procedures.

1-7

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CASTER (FIGURE 1-3)

1-8

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F118 NORTH AMERICA

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CASTER ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 25 25

PART NO.

DESCRIPTION

1329073 1330242 1329434 389572 15878 2021802 389627 15245 1357720 389628 15158 16085 389574 292685 15235 1357209 296431 1329436 388296 389632 389630 1300306 389635 389631 389628 1325201 1325202 1325203

Caster (Articulated) .............................................................................................

1 Caster (Swivel) ...............................................................................................

1 Plate ...........................................................................................................

1 Bearing (Thrust) .........................................................................................

1 O-Ring ........................................................................................................

1 Bearing Set ................................................................................................

1 Ring (Dust Seal) .........................................................................................

1 Cotter Pin ...................................................................................................

1 Nut ..............................................................................................................

1 Fitting .........................................................................................................

2 Washer ...........................................................................................................

4 Capscrew .......................................................................................................

4 Locknut ...........................................................................................................

1 Lockwasher ....................................................................................................

1 Cotter Pin .......................................................................................................

2 Nut ..................................................................................................................

2 Washer ...........................................................................................................

2 Fork ................................................................................................................

1 Bolt .................................................................................................................

1 Axle Shaft .......................................................................................................

1 Wheel Assy ....................................................................................................

2 Wheel .........................................................................................................

2 Washer .......................................................................................................

2 Bearing Set ................................................................................................

2 Fitting .........................................................................................................

1 Shim (0.250 in.) .............................................................................................. AR Shim (0.125 in.) .............................................................................................. AR Shim (0.062 in.) .............................................................................................. AR

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1-9

UNIT CODE F118 NORTH AMERICA

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FIXED CONSOLE (FIGURE 1-4)

1-10

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F118 NORTH AMERICA

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FIXED CONSOLE ITEM 1 2 3 4 5 6

PART NO. 1461777 2311797 16394 15155 2036496 15175

©2013 HYSTER COMPANY

DESCRIPTION

QTY

Plate ...............................................................................................................

Plug ................................................................................................................

Capscrew .......................................................................................................

Lockwasher ....................................................................................................

Spacer ............................................................................................................

Lockwasher ....................................................................................................

See Service Manual for service procedures.

1 1 8 8 4 4

1-11

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OPERATOR PLATFORM CONTROLS (FIGURE 1-5)

1-12

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F118 NORTH AMERICA

10/2013

OPERATOR PLATFORM CONTROLS ITEM 1 1 1 1 2 3 4 4 5 5 6 7 8 9 10 11 12 13 14 14 14 15 16 17 17 18

PART NO.

DESCRIPTION

1459055 1459075 1467074 1467075 1459056 2310605 15155 15155 2036496 221705 249668 2039030 2039031 187727 2306364 379902 2036533 1458110 1458349 2036163 2311800 1459057 1459058 2036247 2037757 2036352

Cover (Upper RTC Steer) ...................................................................................

Cover (Without Body Fan) ..................................................................................

Cover (Upper MTS) ............................................................................................

Cover (Without Body Fan) ..................................................................................

Cover (Lower) .....................................................................................................

Screw ..................................................................................................................

Lockwasher .........................................................................................................

Lockwasher .........................................................................................................

Spacer ................................................................................................................

Nut ......................................................................................................................

Nut ......................................................................................................................

Storage Box ........................................................................................................

Console ...............................................................................................................

Rivet ....................................................................................................................

Switch .................................................................................................................

Ignition Switch .....................................................................................................

Cover ..................................................................................................................

Steering Wheel ...................................................................................................

Instrument Panel .................................................................................................

Indicator Light .....................................................................................................

Gauge .................................................................................................................

Cover ..................................................................................................................

Handle ................................................................................................................

Fan (24 Volt) (24 Volt) ........................................................................................

Guard ..................................................................................................................

Button .................................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 11 11 8 4 7 4 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1

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NOTES

1-14

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F118 NORTH AMERICA

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2

ELECTRICAL SYSTEM

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UNIT CODE F118 NORTH AMERICA

SECTION 2 ELECTRICAL SYSTEM DESCRIPTION

PAGE

BATTERY CONNECTOR ................................................................................................................................

CHOKE MODULE ...........................................................................................................................................

CONTACTOR BD ...............................................................................................................................................................

FORWARD AND REVERSE .......................................................................................................................

CONTACTOR PANEL .....................................................................................................................................

ELECTRICAL → S/N F118N01565W ................................................................................................................................

S/N F118N01566W → ................................................................................................................................

CARRIAGE ..................................................................................................................................................

GUIDANCE ASSEMBLY .................................................................................................................................

INSTRUMENT PANEL ....................................................................................................................................

MULTI-FUNCTION CONTROL HANDLE → 7/1999 ....................................................................................................................................................

7/1999 → ....................................................................................................................................................

RELAY PANEL → 8/1999 ....................................................................................................................................................

SWITCH ASSEMBLY FOR MULTI-FUNCTION CONTROL HANDLE (→ 7/1999) .......................................................................

TRACTION PANEL .........................................................................................................................................

©2013 HYSTER COMPANY

See Service Manual for service procedures.

2-18 2-7 2-30 2-28 2-26 2-2 2-4 2-8 2-16 2-10 2-19 2-24 2-32 2-21 2-12

2-1

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ELECTRICAL (FIGURE 2-1) (→ S/N F118N01565W)

2-2

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F118 NORTH AMERICA

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ELECTRICAL (→ S/N F118N01565W) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 12 12 12 13 13 13 14 15 16 17 18 19 20 20 20 21 22 22 23 24 25 26 27 28 29 30 31 31 32 32

PART NO.

DESCRIPTION

2034544 2034545 2034546 2034547 2034548 2034549 2034550 2034551 2034552 2034553 2034554 2033573 1323703 2305374 327058 2308097 2305434 2302653 16828 15129 239906 15056 2033414 2037118 2036817 2036818 2036821 373615 1198757 325810 ..... .....

361810 238338 18462 15176 15156 15054 1302102 1302103 2045532 2045527

Power Cable (A1) ...............................................................................................

1 Power Cable (A2) ...............................................................................................

1 Power Cable (A3) ...............................................................................................

1 Power Cable (P1) ...............................................................................................

1 Power Cable (P2) ...............................................................................................

1 Power Cable (P3) ...............................................................................................

1 Power Cable (S1) ...............................................................................................

1 Power Cable (S2) ...............................................................................................

1 Power Cable (T2) ................................................................................................

1 Power Cable (N1) ...............................................................................................

1 Power Cable (N2) ...............................................................................................

1 Gear Motor (24 Volt) ...........................................................................................

1 Solenoid (24 Volt) ...............................................................................................

1 Gear Motor (36 Volt) ...........................................................................................

1 Solenoid (36 Volt) ...............................................................................................

1 Controller (24 Volt) ..............................................................................................

1 Steering Control Unit (36 Volt) ............................................................................

1 Control Card .......................................................................................................

1 Capscrew ............................................................................................................

1 Lockwasher .........................................................................................................

2 Static Strap .........................................................................................................

1 Nut ......................................................................................................................

1 Wire Harness ......................................................................................................

1 Control Panel (FFigure 2-12).............................................................................

1 Panel (24 Volt) (FFigure 2-15)...........................................................................

1 Panel (36 Volt) (FFigure 2-15)...........................................................................

1 Wire Harness (Relay Panel) ...............................................................................

1 Control Panel ......................................................................................................

1 Silicone Grease .................................................................................................. AR Fuse (500 Amp) ..................................................................................................

1 Battery Connector (-) (FFigure 2-8)...................................................................

1 Battery Connector (+) (FFigure 2-8)..................................................................

1 Fuse (300 Amp) ..................................................................................................

1 Switch .................................................................................................................

1 Capscrew ............................................................................................................

4 Washer ...............................................................................................................

4 Lockwasher .........................................................................................................

4 Nut ......................................................................................................................

4 Traction Motor (36 Volt) (FFigure 3-3)...............................................................

1 Traction Motor (24 Volt) (FFigure 3-3)...............................................................

1 Motor (24 Volt) (FFigure 6-4).............................................................................

1 Motor (36 Volt) (FFigure 6-4).............................................................................

1

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

2-3

UNIT CODE F118 NORTH AMERICA

10/2013

ELECTRICAL (FIGURE 2-2) (S/N F118N01566W →)

2-4

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F118 NORTH AMERICA

10/2013

ELECTRICAL (S/N F118N01566W →) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 12 13 13 13 14 15 16 17 18 18 18 18 19 20 21 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 38 39 39 40

PART NO. 2034544 2034545 2034546 2034547 2034548 2034549 2034550 2034551 2034552 2034553 2034554 2033573 2305374 a 2302653 2305434 2308097 16828 15129 239906 15056 1462310 ab 1462311 1477428 ac 1477483 2037118 373615 1198757 325810 ..... .....

361810 238338 a 2037119 1463711 124359 2033425 2303157 16716 15151 18462 15176 15154 15054 2304138 1302102 1302103 2045532 2045527 1323703

©2013 HYSTER COMPANY

DESCRIPTION

QTY

Power Cable (A2) ...............................................................................................

1 Power Cable (A2) ...............................................................................................

1 Power Cable (A3) ...............................................................................................

1 Power Cable (P1) ...............................................................................................

1 Power Cable (P2) ...............................................................................................

1 Power Cable (P3) ...............................................................................................

1 Power Cable (S1) ...............................................................................................

1 Power Cable (S2) ...............................................................................................

1 Power Cable (T2) ................................................................................................

1 Power Cable (N1) ...............................................................................................

1 Power Cable (N2) ...............................................................................................

1 Gear Motor (24 Volt) ...........................................................................................

1 Gear Motor (36 Volt) ...........................................................................................

1 Control Card .......................................................................................................

1 Steering Control Unit (36 Volt) ............................................................................

1 Controller (24 Volt) ..............................................................................................

1 Capscrew ............................................................................................................

1 Lockwasher .........................................................................................................

2 Static Strap .........................................................................................................

1 Nut ......................................................................................................................

1 Wire Harness ......................................................................................................

1 Wire Harness ......................................................................................................

1 Wire Harness (Chassis) ......................................................................................

1 Wire Harness (Chassis) ......................................................................................

1 Control Panel (FFigure 2-12).............................................................................

1 Control Panel ......................................................................................................

1 Silicone Grease .................................................................................................. AR Fuse (500 Amp) ..................................................................................................

1 Battery Connector (-) (FFigure 2-8)...................................................................

1 Battery Connector (+) (FFigure 2-8)..................................................................

1 Fuse (300 Amp) ..................................................................................................

1 Switch .................................................................................................................

1 Controller ............................................................................................................

1 Stand Off .............................................................................................................

4 Clamp .................................................................................................................

1 Fuse (30 Amp) ....................................................................................................

1 Fuse Block ..........................................................................................................

1 Screw ..................................................................................................................

1 Lockwasher .........................................................................................................

1 Capscrew ............................................................................................................

4 Washer ...............................................................................................................

4 Lockwasher .........................................................................................................

4 Nut ......................................................................................................................

4 Printed Circuit Board ...........................................................................................

1 Traction Motor (36 Volt) (FFigure 3-3)...............................................................

1 Traction Motor (24 Volt) (FFigure 3-3)...............................................................

1 Motor (24 Volt) (FFigure 6-4).............................................................................

1 Motor (36 Volt) (FFigure 6-4).............................................................................

1 Solenoid (24 Volt) ...............................................................................................

1 See Service Manual for service procedures.

2-5

UNIT CODE F118 NORTH AMERICA

10/2013

ELECTRICAL (S/N F118N01566W →) ITEM 40

PART NO.

DESCRIPTION

QTY

327058

Solenoid (36 Volt) ...............................................................................................

1

FOOTNOTES: a b

2-6

Wire Guidance Only → 4/2000

c

4/2000 →

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F118 NORTH AMERICA

10/2013

CHOKE MODULE (FIGURE 2-3)

ITEM 1 2 3 4 5 6 7 8 9 10

PART NO.

DESCRIPTION

18470 15154 2036365 2036364 133469 15154 15127 16378 345802 2036363

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Choke .................................................................................................................

Pad .....................................................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

Insulator ..............................................................................................................

Jumper ................................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 2 1 1 1 1

2-7

UNIT CODE F118 NORTH AMERICA

10/2013

ELECTRICAL (FIGURE 2-4) CARRIAGE

2-8

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F118 NORTH AMERICA

10/2013

ELECTRICAL CARRIAGE ITEM 1 2 3 4 5 6 7 8 8 9 10 11 12 12 13 13 14 15 15 16 16

PART NO. 18466 15154 15054 15127 1484267 197067 15152 2034881 1461469 18706 137852 110322 186304 379902 1458348 1458349 2306364 1462310 a 1477428 1461363 a 1479052

DESCRIPTION

QTY

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Washer ...............................................................................................................

Horn (Electric) .....................................................................................................

Washer ...............................................................................................................

Lockwasher .........................................................................................................

Switch .................................................................................................................

Switch .............................................................................................................

Capscrew ............................................................................................................

Strap Clamp ........................................................................................................

Clamp .................................................................................................................

Key ......................................................................................................................

Ignition Switch .....................................................................................................

Instrument Panel (RTC) (FFigure 2-5)...............................................................

Instrument Panel (MTS) (FFigure 2-5)..............................................................

Switch .................................................................................................................

Wire Harness (Platform) .....................................................................................

Wire Harness (Chassis) ......................................................................................

Wire Harness (Instrument Panel) .......................................................................

Wire Harness (Operator Platform) ......................................................................

2 2 2 2 1 4 4 1 1 4 2 1 2 1 1 1 1 1 1 1 1

FOOTNOTES: a

→ 4/2000

©2013 HYSTER COMPANY

See Service Manual for service procedures.

2-9

UNIT CODE F118 NORTH AMERICA

10/2013

INSTRUMENT PANEL (FIGURE 2-5)

2-10

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F118 NORTH AMERICA

10/2013

INSTRUMENT PANEL ITEM

1 2 3 3 4 5 6 7 8 9 10 11 12 13 14

PART NO.

DESCRIPTION

1458348 1458349 1461755 2311940 1458176 1458177 2311800 2036163 1461363 16836 15155 15175 249668 2036527 2036250 2036252 2306850

Instrument Panel (RTC) ......................................................................................

Instrument Panel (MTS) ......................................................................................

Plate (Instrumental Panel) ..................................................................................

Hourmeter ...........................................................................................................

Label (Panel) ......................................................................................................

Label (Panel) ......................................................................................................

Gauge .................................................................................................................

Indicator Light .....................................................................................................

Wire Harness (Instrument Panel) .......................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Switch (Lift Limit Override) ..................................................................................

Switch (Wire Guide) ............................................................................................

Switch (Fan) ........................................................................................................

Wire Harness ......................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 1 1 1 1 4 4 8 4 1 1 1 1

2-11

UNIT CODE F118 NORTH AMERICA

10/2013

TRACTION PANEL (FIGURE 2-6)

2-12

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F118 NORTH AMERICA

10/2013

TRACTION PANEL ITEM 1 2 3 4 5 5 5 5 5 6 7 7 7 8 8 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

PART NO. 373615 1324786 278931 220283 379249 368922 1308652 1308653 1308546 1308547 368914 a 1300308 280577 386025 a 368917 1308964 370157 370158 271909 271909 370159 a 368918 368920 278940 1300312 1300313 1300314 1300315 278941 1300316 1300311 384035 384036 384037 384038 384039 384040 302032 293601 293612 292654 320153 320155 320156 320157 292677 292679 292680 292681 a 368912 a 368919

©2013 HYSTER COMPANY

DESCRIPTION

QTY

Control Panel ......................................................................................................

1 Control Card ...................................................................................................

1 Capacitor ........................................................................................................

1 Screw .............................................................................................................

6 Spider .............................................................................................................

1 Wire Harness ..................................................................................................

1 Plug ............................................................................................................

1 Seal ............................................................................................................

1 Terminal ..................................................................................................... 13 Plug ............................................................................................................

1 Snubber ..........................................................................................................

4 Kit-Scr .............................................................................................................

1 Silicone Grease .......................................................................................... AR Insulator .....................................................................................................

1 Diode ..............................................................................................................

1 Heatsink .....................................................................................................

1 Heatsink .....................................................................................................

1 Post ............................................................................................................

1 Rectifier ......................................................................................................

1 Rectifier ......................................................................................................

1 Shunt ..........................................................................................................

1 SCR ................................................................................................................

1 Thermal Sensor ..............................................................................................

1 Support ...........................................................................................................

2 Buss Bar .........................................................................................................

1 Buss Bar .........................................................................................................

1 Buss Bar .........................................................................................................

1 Buss Bar .........................................................................................................

1 Bushing ..........................................................................................................

3 Insulation ........................................................................................................

1 Strap ...............................................................................................................

1 Kit-Screw ........................................................................................................

4 Kit-Screw ........................................................................................................

8 Kit-Screw ........................................................................................................

8 Kit-Screw ........................................................................................................

4 Screw .............................................................................................................

5 Screw .............................................................................................................

1 Screw .............................................................................................................

5 Capscrew .......................................................................................................

1 Capscrew .......................................................................................................

3 Nut ..................................................................................................................

2 Washer ...........................................................................................................

6 Washer ...........................................................................................................

5 Washer ...........................................................................................................

1 Washer ...........................................................................................................

5 Lockwasher ....................................................................................................

6 Washer ...........................................................................................................

5 Washer ...........................................................................................................

1 Lockwasher ....................................................................................................

5 Conductor .......................................................................................................

1 SCR ................................................................................................................

1 See Service Manual for service procedures.

2-13

UNIT CODE F118 NORTH AMERICA

10/2013

TRACTION PANEL ITEM

PART NO.

DESCRIPTION

QTY

1308651

Kit-Plug ...............................................................................................................

1

FOOTNOTES: a

1198757 Silicon Grease as Required

2-14

See Service Manual for service procedures.

©2013 HYSTER COMPANY

10/2013

UNIT CODE F118 NORTH AMERICA

NOTES

©2013 HYSTER COMPANY

See Service Manual for service procedures.

2-15

UNIT CODE F118 NORTH AMERICA

10/2013

GUIDANCE ASSEMBLY (FIGURE 2-7)

2-16

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F118 NORTH AMERICA

10/2013

GUIDANCE ASSEMBLY ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 36

PART NO.

DESCRIPTION

2302653 2308010 2304138 389871 389868 2307131 389873 220925 230881 2309981 2303063 382354 1306378 387011 387006 2302870 387022 387016 387017 387018 387019 381422 220473 197066 220418 221852 1304111 2305158 15163 338136 373301 382374 15919 334776 197066 15919 2031092 2302982

Control Card .......................................................................................................

1 Label ...............................................................................................................

1 Printed Circuit Board ......................................................................................

1 Jumper .......................................................................................................

1 Spacer ........................................................................................................

4 Control Card ...............................................................................................

1 Control Card ...............................................................................................

1 Setscrew .........................................................................................................

4 Locknut ...........................................................................................................

4 Cover ..............................................................................................................

1 Electronic Control Module ..............................................................................

1 Heatsink .....................................................................................................

1 Transistor ...................................................................................................

1 Transistor ...................................................................................................

1 Resistor ......................................................................................................

1 Transistor ...................................................................................................

1 Terminal .....................................................................................................

1 Cable Assy .................................................................................................

1 Cable Assy .................................................................................................

1 Cable Assy .................................................................................................

1 Cable Assy .................................................................................................

1 Housing ......................................................................................................

1 Screw .........................................................................................................

8 Washer .......................................................................................................

4 Screw .........................................................................................................

3 Lockwasher ................................................................................................

2 Cable Assy .................................................................................................

1 Label (Power Base) ....................................................................................

1 Lockwasher ................................................................................................

4 Silicone Grease .......................................................................................... AR Strap Clamp ............................................................................................... AR Spacer ............................................................................................................

4 Lockwasher ....................................................................................................

8 Spacer ............................................................................................................

4 Washer ...........................................................................................................

8 Lockwasher ....................................................................................................

4 EPROM (RTC) ....................................................................................................

1 EPROM (MTS) ....................................................................................................

1

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

2-17

UNIT CODE F118 NORTH AMERICA

10/2013

BATTERY CONNECTOR (FIGURE 2-8)

ITEM 1 2 3 3 4 5 6 7 8

2-18

PART NO.

DESCRIPTION

QTY

2302912 2311302 266277 195293 15054 15134 15127 15124 18470

Cable ..................................................................................................................

Terminal ..............................................................................................................

Battery Connector (Red) (Red) ...........................................................................

Battery Connector (Gray) (Gray) ........................................................................

Nut ......................................................................................................................

Washer ...............................................................................................................

Washer ...............................................................................................................

Locknut ...............................................................................................................

Capscrew ............................................................................................................

See Service Manual for service procedures.

2 1 1 1 2 2 2 2 2

©2013 HYSTER COMPANY

10/2013

UNIT CODE F118 NORTH AMERICA

MULTI-FUNCTION CONTROL HANDLE (FIGURE 2-9) (→ 7/1999)

©2013 HYSTER COMPANY

See Service Manual for service procedures.

2-19

UNIT CODE F118 NORTH AMERICA

ITEM

PART NO. 1461910 15154 133469 1461749 1461747 1459060 1459058 1459757 1460716 1461414 2037570 2037569 a 1461399

1 2 3 4 5 6 7 8 9 10 11

10/2013

DESCRIPTION

QTY

Handle Assembly ................................................................................................

Lockwasher ....................................................................................................

Capscrew .......................................................................................................

Bracket ...........................................................................................................

Switch Assembly (FFigure 2-10)...................................................................

Handle Assembly ...........................................................................................

Handle ........................................................................................................

Switch .........................................................................................................

Grip ............................................................................................................

Plate ...........................................................................................................

Spacer ........................................................................................................

Horn Button ................................................................................................

Wire Harness .............................................................................................

1 5 5 1 1 1 1 2 1 2 1 1 1

FOOTNOTES: a

Not Illustrated

2-20

See Service Manual for service procedures.

©2013 HYSTER COMPANY

10/2013

UNIT CODE F118 NORTH AMERICA

SWITCH ASSEMBLY (FIGURE 2-10) FOR MULTI-FUNCTION CONTROL HANDLE (→ 7/1999)

©2013 HYSTER COMPANY

See Service Manual for service procedures.

2-21

UNIT CODE F118 NORTH AMERICA

ITEM 1 2 3 4 5 5 6 7 7 7 8 9 10 11 12 13 14 15 16 16 16 17 18

2-22

10/2013

PART NO.

DESCRIPTION

QTY

1461747 19979 220418 220436 221937 1461746 2037511 1461751 1465560 18882 19867 .....

2037415 2308631 2311872 2311556 2306975 2302220 2311041 2311820 2037571 2311041 2037486 374160

Switch Assembly .................................................................................................

Roll Pin ...........................................................................................................

Screw .............................................................................................................

Screw .............................................................................................................

Roll Pin ...........................................................................................................

Bracket Assembly ...........................................................................................

Fastener .....................................................................................................

Bracket Wldmt ................................................................................................

Cam Assembly ...............................................................................................

Pin ..............................................................................................................

Roll Pin .......................................................................................................

Torsion Spring ................................................................................................

Microswitch .....................................................................................................

Bushing ..........................................................................................................

Spring , Torsion ..............................................................................................

Gear ...............................................................................................................

Gear ...............................................................................................................

Stand Off ........................................................................................................

Spacer ............................................................................................................

Plate Assembly ...............................................................................................

Fastener .....................................................................................................

Spacer ........................................................................................................

Potentiometer .................................................................................................

Insulator ..........................................................................................................

See Service Manual for service procedures.

1 1 1 2 1 1 2 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 3

©2013 HYSTER COMPANY

10/2013

UNIT CODE F118 NORTH AMERICA

NOTES

©2013 HYSTER COMPANY

See Service Manual for service procedures.

2-23

UNIT CODE F118 NORTH AMERICA

10/2013

MULTI-FUNCTION CONTROL HANDLE (FIGURE 2-11) (7/1999 →)

2-24

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F118 NORTH AMERICA

10/2013

MULTI-FUNCTION CONTROL HANDLE (7/1999 →) ITEM 1 2 3 4 5 6 7 8 9 10 10 11 12 13 14 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

PART NO. 1467556 1459058 1459757 15154 18718 2037569 2037570 1460716 1461414 2036876 1467622 a 1467623 2037511 1466843 1466839 a 2036508 2037415 1466906 2311556 2306975 2038199 2311041 2311820 1466845 1466907 18882 226667 2037486 374160 220418 220436 1461749 71153 221937 2034515 18718 1459057 18465 15154 1459060

DESCRIPTION

QTY

Handle ................................................................................................................

Handle ............................................................................................................

Switch .............................................................................................................

Lockwasher ....................................................................................................

Capscrew .......................................................................................................

Horn Button ....................................................................................................

Spacer ............................................................................................................

Grip .................................................................................................................

Plate ...............................................................................................................

Capscrew .......................................................................................................

Switch .............................................................................................................

Switch .............................................................................................................

Fastener .....................................................................................................

Bracket .......................................................................................................

Shaft ...........................................................................................................

Switch .........................................................................................................

Microswitch ................................................................................................

Bushing ......................................................................................................

Gear ...........................................................................................................

Gear ...........................................................................................................

Spacer ........................................................................................................

Spacer ........................................................................................................

Plate Assembly ..........................................................................................

Spring .........................................................................................................

Cam ............................................................................................................

Pin ..............................................................................................................

Pin ..............................................................................................................

Potentiometer .............................................................................................

Insulator .....................................................................................................

Screw .........................................................................................................

Screw .........................................................................................................

Bracket .......................................................................................................

Roll Pin .......................................................................................................

Roll Pin .......................................................................................................

Screw .............................................................................................................

Capscrew .......................................................................................................

Cover ..............................................................................................................

Capscrew .......................................................................................................

Lockwasher ....................................................................................................

Handle Assembly ................................................................................................

1 1 2 5 3 1 1 1 2 4 1 1 2 1 1 2 2 2 1 1 1 1 1 1 1 1 1 1 3 1 2 1 1 1 4 2 1 2 2 1

FOOTNOTES: a

Freezer Option

©2013 HYSTER COMPANY

See Service Manual for service procedures.

2-25

UNIT CODE F118 NORTH AMERICA

10/2013

CONTACTOR PANEL (FIGURE 2-12)

2-26

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F118 NORTH AMERICA

10/2013

CONTACTOR PANEL ITEM 1 2 3 4 5 6 6 6 6 6 6 6 6 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

PART NO.

DESCRIPTION

2037118 388227 1465512 388226 1301507 2035298 1374211 1308958 2034678 1374210 1466120 2033425 2309989 2033651 2035300 1344042 1466121 379235 388022 1352700 220289 197065 15151 16716 293612 18515 15155 1466344 197066 15163 1309836 220283 2035301 2035302 1344041 2035297

Control Panel ......................................................................................................

Contactor (Fwd-Rev) (FFigure 2-13).............................................................

Contactor (Pump) ...........................................................................................

Contactor (BD) (FFigure 2-14)......................................................................

Suppressor .....................................................................................................

Relay ..............................................................................................................

Adapter ...........................................................................................................

Label (Fuse) (15 Amp) ...................................................................................

Fuse (15 Amp) ................................................................................................

Fuse Block ......................................................................................................

Label (Fuse-30 Amp) ......................................................................................

Fuse (30 Amp) ................................................................................................

Label (Fuse-10 Amp) ......................................................................................

Fuse (10 Amp) ................................................................................................

Bracket ...........................................................................................................

Insulator ..........................................................................................................

Insulator ..........................................................................................................

Nameplate ......................................................................................................

Buss Bar .........................................................................................................

Buss Bar .........................................................................................................

Screw .............................................................................................................

Washer ...........................................................................................................

Lockwasher ....................................................................................................

Screw .............................................................................................................

Capscrew .......................................................................................................

Washer ...........................................................................................................

Lockwasher ....................................................................................................

Wire Harness ..................................................................................................

Washer ...........................................................................................................

Lockwasher ....................................................................................................

Screw .............................................................................................................

Screw .............................................................................................................

Base ...............................................................................................................

Resistor ..........................................................................................................

Insulator ..........................................................................................................

Diode ..............................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 2 1 1 2 1 1 1 1 1 1 1 2 2 1 2 1 1 1 1 2 2 2 2 7 7 7 1 4 2 2 4 1 1 1 2

2-27

UNIT CODE F118 NORTH AMERICA

10/2013

CONTACTOR (FIGURE 2-13) FORWARD AND REVERSE

2-28

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F118 NORTH AMERICA

10/2013

CONTACTOR FORWARD AND REVERSE ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

PART NO. 388227 388240 a 388229 388238 388245 388248 388249 388243 388237 388244 388246 388247 388242 388241 388234 388233 388231 388030 388232 271887 388031 293621 15155 18515 2308208 197067 274088 15163

DESCRIPTION

QTY

Contactor (Forward/Reverse) .............................................................................

Base ...............................................................................................................

Coil .................................................................................................................

Coil and Frame ...............................................................................................

Buss Bar .........................................................................................................

Buss Bar .........................................................................................................

Spacer ............................................................................................................

Clamp .............................................................................................................

Buss Bar .........................................................................................................

Cover ..............................................................................................................

Buss Bar .........................................................................................................

Buss Bar .........................................................................................................

Spring .............................................................................................................

Armature .........................................................................................................

Base ...............................................................................................................

Carrier ............................................................................................................

Bushing ..........................................................................................................

Buss Bar .........................................................................................................

Spring Seat .....................................................................................................

Spring .............................................................................................................

Insulation ........................................................................................................

Capscrew .......................................................................................................

Lockwasher ....................................................................................................

Washer ...........................................................................................................

Locknut ...........................................................................................................

Washer ...........................................................................................................

Screw .............................................................................................................

Lockwasher ....................................................................................................

1 1 2 2 2 1 2 4 1 2 1 1 2 2 2 2 2 4 4 2 2 2 2 2 2 2 8 8

FOOTNOTES: a

24 Volt

©2013 HYSTER COMPANY

See Service Manual for service procedures.

2-29

UNIT CODE F118 NORTH AMERICA

10/2013

CONTACTOR (FIGURE 2-14) BD

2-30

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F118 NORTH AMERICA

10/2013

CONTACTOR BD ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

PART NO.

DESCRIPTION

388226 388228 388229 388238 388236 388235 271892 388230 388234 388233 388231 388239 388232 271887 274075 2308208 197067 369090 15152

Contactor ............................................................................................................

Base ...............................................................................................................

Coil .................................................................................................................

Coil and Frame ...............................................................................................

Contact (Moving) ............................................................................................

Clamp .............................................................................................................

Spring .............................................................................................................

Armature .........................................................................................................

Base ...............................................................................................................

Carrier ............................................................................................................

Bushing ..........................................................................................................

Contact (Moving) ............................................................................................

Spring Seat .....................................................................................................

Spring .............................................................................................................

Retainer ..........................................................................................................

Locknut ...........................................................................................................

Washer ...........................................................................................................

Screw .............................................................................................................

Lockwasher ....................................................................................................

1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 4 4

2304934

Kit-Repair Contactor ...........................................................................................

1

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

2-31

UNIT CODE F118 NORTH AMERICA

10/2013

RELAY PANEL (FIGURE 2-15) (→ 8/1999)

ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 14

2-32

PART NO.

DESCRIPTION

QTY

2036817 2036818 2036815 1307687 2307162 2304649 2034680 2303157 2033425 16716 16728 15151 2037598 2036921 2310615 2307775

Panel (24 Volt) ....................................................................................................

Panel (36 Volt) ....................................................................................................

Plate ...............................................................................................................

Relay (24 Volt) (1 Pole) ..................................................................................

Relay (2 Pole) .................................................................................................

Relay (24 Volt) (3 Pole) ..................................................................................

Terminal Block (12 Point) ...............................................................................

Fuse Block ......................................................................................................

Fuse (30 Amp) ................................................................................................

Screw .............................................................................................................

Screw .............................................................................................................

Lockwasher ....................................................................................................

Diode ..............................................................................................................

Jumper ...........................................................................................................

Resistor (36 Volt) ............................................................................................

Connector (36 Volt) ........................................................................................

See Service Manual for service procedures.

1 1 1 4 2 1 1 1 1 11 2 12 1 1 3 3

©2013 HYSTER COMPANY

UNIT CODE F118 NORTH AMERICA

10/2013

3

DRIVE UNIT

10/2013

UNIT CODE F118 NORTH AMERICA

SECTION 3 DRIVE UNIT DESCRIPTION

PAGE

DRIVE UNIT → S/N F118N01673X .................................................................................................................................

3-2 S/N F118N01674X → .................................................................................................................................

3-6 ELECTRIC BRAKE → S/N F118N01579W ................................................................................................................................ 3-12 S/N F118N01580W → ................................................................................................................................ 3-14 TRACTION MOTOR ........................................................................................................................................ 3-10

©2013 HYSTER COMPANY

See Service Manual for service procedures.

3-1

UNIT CODE F118 NORTH AMERICA

10/2013

DRIVE UNIT (FIGURE 3-1) (→ S/N F118N01673X)

3-2

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F118 NORTH AMERICA

10/2013

DRIVE UNIT (→ S/N F118N01673X) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 18 18 18 19 20 21 22 23 24 25 26 27 28 29 29 29 29 30 31 32 33 34 34 34 34 35 36 37 38 39 40

PART NO.

DESCRIPTION

2310361 132860 380721 1327537 380713 239503 368446 380719 1327534 318707 318709 1327538 1327536 1327539 372096 368433 372097 2302437 1327524 368443 368444 368445 296013 1507373 318709 292501 368432 1507503 2302911 2308812 368426 368427 368438 368439 368440 368441 2310390 2309452 354119 2308038 1327521 1327523 368428 368429 370937 358720 2013819 302977 2306229 1302102

Master Drive Unit ................................................................................................

Capscrew .......................................................................................................

Ring ................................................................................................................

Capscrew .......................................................................................................

Washer ...........................................................................................................

Nut ..................................................................................................................

Cover (Upper) .................................................................................................

Breather .....................................................................................................

Grease Fitting .............................................................................................

Plug ............................................................................................................

Sealing Ring ...............................................................................................

Capscrew .......................................................................................................

Capscrew .......................................................................................................

Pin ..................................................................................................................

Pinion .............................................................................................................

Nut ..................................................................................................................

Gear ...............................................................................................................

Bearing ...........................................................................................................

Shim (0.006 in., ..............................................................................................

Shim (0.004 in., ..............................................................................................

Shim (0.012 in., ..............................................................................................

Shim (0.020 in., ..............................................................................................

Capscrew .......................................................................................................

Plug ................................................................................................................

Sealing Ring ...................................................................................................

Capscrew .......................................................................................................

Cover ..............................................................................................................

Bearing Set .....................................................................................................

Screw .............................................................................................................

Disk ................................................................................................................

Pinion .............................................................................................................

Bearing Set .....................................................................................................

Shim (0.004 in., ..............................................................................................

Spacer (0.006 in., ...........................................................................................

Shim (0.012 in., ..............................................................................................

Shim (0.020 in., ..............................................................................................

Shield .............................................................................................................

Sealing Ring ...................................................................................................

Wheel Stud .....................................................................................................

Wheel Shaft ....................................................................................................

Shim (0.020 in., ..............................................................................................

Shim (0.006 in., ..............................................................................................

Shim (0.004 in., ..............................................................................................

Shim (0.012 in., ..............................................................................................

Wheel Assy ....................................................................................................

Cushion Tire (Poly) .........................................................................................

Wheel .............................................................................................................

Wheel Nut .......................................................................................................

Housing (Lower) .............................................................................................

Traction Motor (36 Volt) (FFigure 3-3)..........................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 3 1 2 4 2 1 1 1 1 1 2 8 2 1 1 1 1 AR AR AR AR 5 1 1 15 1 1 1 1 1 2 AR AR AR AR 1 1 7 1 AR AR AR AR 1 1 1 7 1 1 3-3

UNIT CODE F118 NORTH AMERICA

10/2013

DRIVE UNIT (→ S/N F118N01673X) ITEM 40 41 42 43 44 45 46 47 48 49 49 50 51 52

3-4

PART NO.

DESCRIPTION

QTY

1302103 136681 292681 15872 293786 296137 15224 302329 296016 1309348 1309349 320165 292531 292683

Traction Motor (24 Volt) (FFigure 3-3)...............................................................

Capscrew .......................................................................................................

Lockwasher ....................................................................................................

O-Ring ............................................................................................................

Lockwasher ....................................................................................................

Nut ..................................................................................................................

Cotter Pin .......................................................................................................

Nut ..................................................................................................................

Capscrew .......................................................................................................

Magnetic Brake (24 Volt) (FFigure 3-4).........................................................

Brake Assembly (36 Volt) (FFigure 3-4)............................................................

Washer ...........................................................................................................

Capscrew .......................................................................................................

Lockwasher ....................................................................................................

See Service Manual for service procedures.

1 6 6 1 1 1 1 1 1 1 1 1 6 6

©2013 HYSTER COMPANY

10/2013

UNIT CODE F118 NORTH AMERICA

NOTES

©2013 HYSTER COMPANY

See Service Manual for service procedures.

3-5

UNIT CODE F118 NORTH AMERICA

10/2013

DRIVE UNIT (FIGURE 3-2) (S/N F118N01674X →)

3-6

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F118 NORTH AMERICA

10/2013

DRIVE UNIT (S/N F118N01674X →) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49

PART NO.

DESCRIPTION

2037981 292531 380721 296020 380713 239503 296012 296015 296030 2302385 371863 380719 318707 318709 1327534 2040581 371014 1467750 2304693 2307254 1507373 318709 2302907 371856 2304967 354119 2304787 368438 2302353 2310390 2302911 2308812 2308483 2311762 2303412 2040522 292501 2309452 2306459 296016 302329 320165 385865 15872 296137 292531 292683 136681 292681 2036917

Master Drive Unit ................................................................................................

1 Capscrew ............................................................................................................

3 Ring ....................................................................................................................

1 Capscrew ............................................................................................................

2 Washer ...............................................................................................................

2 Nut ......................................................................................................................

2 Capscrew ............................................................................................................

2 Capscrew ............................................................................................................

2 Capscrew ............................................................................................................

5 Pin .......................................................................................................................

2 Housing ...............................................................................................................

1 Breather ..............................................................................................................

1 Plug .....................................................................................................................

1 Sealing Ring .......................................................................................................

1 Grease Fitting .....................................................................................................

1 Pinion ..................................................................................................................

1 Nut ......................................................................................................................

1 Gear ....................................................................................................................

1 Bearing ...............................................................................................................

2 Shim (0.004 in.) .................................................................................................. AR Plug .....................................................................................................................

1 Sealing Ring .......................................................................................................

1 Capscrew ............................................................................................................

2 Cover ..................................................................................................................

1 Wheel Shaft ........................................................................................................

1 Wheel Stud .........................................................................................................

5 Bearing ...............................................................................................................

2 Shim (0.004 in., ................................................................................................... AR Seal .....................................................................................................................

1 Shield ..................................................................................................................

1 Screw ..................................................................................................................

1 Disk .....................................................................................................................

1 Gear Set .............................................................................................................

1 Housing ...............................................................................................................

1 Nut ......................................................................................................................

5 Wheel Assy (Poly) ..............................................................................................

1 Capscrew ............................................................................................................

9 Sealing Ring .......................................................................................................

1 Spacer ................................................................................................................

1 Capscrew ............................................................................................................

4 Nut ......................................................................................................................

1 Washer ...............................................................................................................

1 Key ......................................................................................................................

1 O-Ring ................................................................................................................

1 Nut ......................................................................................................................

1 Capscrew ............................................................................................................

6 Lockwasher .........................................................................................................

6 Capscrew ............................................................................................................

3 Lockwasher .........................................................................................................

6 Magnetic Brake (24 Volt) (24 Volt) (FFigure 3-5)..............................................

1

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

3-7

UNIT CODE F118 NORTH AMERICA

10/2013

DRIVE UNIT (S/N F118N01674X →) ITEM 49 50 51 52 53 54

PART NO. 2036918 385865 15224 292683 293786 372096 a 2302695 a 2303227 a 2305493 a 2310139 a 368439 a 368440 a 368441

DESCRIPTION

QTY

Brake Assembly (36 Volt) (FFigure 3-5)............................................................

Key ......................................................................................................................

Cotter Pin ............................................................................................................

Lockwasher .........................................................................................................

Lockwasher .........................................................................................................

Pinion ..................................................................................................................

Shim (0.006 in.) ..................................................................................................

Shim (0.020 in., ...................................................................................................

Cushion Tire (Poly) .............................................................................................

Shim (0.012 in.) ..................................................................................................

Spacer (0.006 in., ...............................................................................................

Shim (0.012 in., ...................................................................................................

Shim (0.020 in., ...................................................................................................

1 2 1 1 1 1 AR AR 1 AR AR AR AR

FOOTNOTES: a

3-8

(Not Illustrated)

See Service Manual for service procedures.

©2013 HYSTER COMPANY

10/2013

UNIT CODE F118 NORTH AMERICA

NOTES

©2013 HYSTER COMPANY

See Service Manual for service procedures.

3-9

UNIT CODE F118 NORTH AMERICA

10/2013

TRACTION MOTOR (FIGURE 3-3)

3-10

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F118 NORTH AMERICA

10/2013

TRACTION MOTOR ITEM

1 2 3 4 5 6 7 8 9 9 10 11 12 13 13 14 15 16 17 18 19 20 21 22 22

PART NO. 1302102 1302103 385870 366096 389720 362118 360937 328760 360938 360939 385862 385871 328758 360926 385860 1304782 1304784 386622 360933 1304783 2014670 385864 385865 1300903 389724 1374535 1520834

©2013 HYSTER COMPANY

DESCRIPTION

QTY

Traction Motor (36 Volt) ..................................................................................

Traction Motor (24 Volt) ..................................................................................

Cover ..........................................................................................................

Cover ..........................................................................................................

Support .......................................................................................................

Brush ..........................................................................................................

Yoke ...........................................................................................................

Kit-Spring ...................................................................................................

Connector ...................................................................................................

Connector ...................................................................................................

Field Coil (36 Volt) ......................................................................................

Field Coil (24 Volt) ......................................................................................

Kit-Nut ........................................................................................................

Bearing .......................................................................................................

Key .............................................................................................................

Armature (36 Volt) ......................................................................................

Armature (24 Volt) ......................................................................................

Fan .............................................................................................................

Cover ..........................................................................................................

Bracket .......................................................................................................

Bearing .......................................................................................................

Retaining Ring ............................................................................................

Key .............................................................................................................

Connector ...................................................................................................

Seal ............................................................................................................

Oil Seal .......................................................................................................

Electric Motor Cleaner ....................................................................................

See Service Manual for service procedures.

1 1 1 1 1 4 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1

3-11

UNIT CODE F118 NORTH AMERICA

10/2013

ELECTRIC BRAKE (FIGURE 3-4) (→ S/N F118N01579W)

3-12

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F118 NORTH AMERICA

10/2013

ITEM

1 2 3 4 5 6 7 7 8 9 10

PART NO.

DESCRIPTION

1309348 1309349 1309391 1309392 1309401 1309393 1309394 1309395 1309400 1309396 1309397 1309398 1309399

Magnetic Brake (24 Volt) ....................................................................................

Brake Assembly (36 Volt) ...................................................................................

Spring .............................................................................................................

Washer ...........................................................................................................

Screw .............................................................................................................

Spring .............................................................................................................

Insert ..............................................................................................................

Hub .................................................................................................................

Body (24 Volt) .................................................................................................

Body (36 Volt) .................................................................................................

Armature (Pressure Plate) ..............................................................................

Backplate ........................................................................................................

Friction Disk ....................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 12 3 3 3 3 1 1 1 1 1 1

3-13

UNIT CODE F118 NORTH AMERICA

10/2013

ELECTRIC BRAKE (FIGURE 3-5) (S/N F118N01580W →)

3-14

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F118 NORTH AMERICA

10/2013

ELECTRIC BRAKE (S/N F118N01580W →) ITEM

1 2 3 4 5 6 7 7 8 9

PART NO.

DESCRIPTION

2036917 2036918 1462398 1462360 1462397 1462361 .....

1462358 1462363 1462365 1463494 1462367

Magnetic Brake (24 Volt) ....................................................................................

Brake Assembly (36 Volt) ...................................................................................

Flange ............................................................................................................

Rotor ...............................................................................................................

Spacer ............................................................................................................

Armature .........................................................................................................

Spring .............................................................................................................

Hub .................................................................................................................

Coil (24 Volt) ...................................................................................................

Coil (36 Volt) ...................................................................................................

Washer ...........................................................................................................

Capscrew .......................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 3 1 10 1 1 1 3 3

3-15

UNIT CODE F118 NORTH AMERICA

10/2013

NOTES

3-16

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F118 NORTH AMERICA

10/2013

4

STEERING SYSTEM

10/2013

UNIT CODE F118 NORTH AMERICA

SECTION 4 STEERING SYSTEM DESCRIPTION

PAGE

SPEED REDUCER ..........................................................................................................................................

STEERING RTC .............................................................................................................................................................

WITH WIRE GUIDANCE .............................................................................................................................

WITHOUT WIRE GUIDANCE .....................................................................................................................

4-6

©2013 HYSTER COMPANY

4-1

See Service Manual for service procedures.

4-8 4-4 4-2

UNIT CODE F118 NORTH AMERICA

10/2013

STEERING (FIGURE 4-1) WITHOUT WIRE GUIDANCE

4-2

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F118 NORTH AMERICA

10/2013

STEERING WITHOUT WIRE GUIDANCE ITEM 1 1 1 1 2 3 4 5 6 7 8 9 10 11 11 11 11 11 11 11 12 13 14 15 16 17 18 19 20 21 22 23

PART NO.

DESCRIPTION

2306223 2311880 2303793 2303095 16828 15156 15056 2033572 2033246 2033656 2307430 380693 239151 2007859 1350673 .....

2004690 302472 296230 239503 296232 826405 18462 15127 15154 15054 2310208 15155 18497 356041 15129 36193

Motor (24 Volt) ....................................................................................................

Motor (36 Volt) ....................................................................................................

Motor (24 Volt Hi Torque) ...................................................................................

Motor (36 Volt Hi Torque) ...................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Bracket ................................................................................................................

Sprocket ..............................................................................................................

Pin .......................................................................................................................

Coupling ..............................................................................................................

Link .....................................................................................................................

Link .....................................................................................................................

Chain Anchor ......................................................................................................

Chain Tensioner .............................................................................................

Pin ..................................................................................................................

Block ...............................................................................................................

Roll Pin ...........................................................................................................

Capscrew .......................................................................................................

Nut ..................................................................................................................

Capscrew ............................................................................................................

Bracket ................................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Potentiometer .....................................................................................................

Lockwasher .........................................................................................................

Capscrew ............................................................................................................

Chain ..................................................................................................................

Lockwasher .........................................................................................................

Key ......................................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 4 4 4 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 2 2 2 1 4 4 1 2 1

4-3

UNIT CODE F118 NORTH AMERICA

10/2013

STEERING (FIGURE 4-2) WITH WIRE GUIDANCE

4-4

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F118 NORTH AMERICA

10/2013

STEERING WITH WIRE GUIDANCE ITEM 1 2 3 4 5 6 7 8 9 10 10 10 10 10 10 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

PART NO.

DESCRIPTION

826405 2310208 15129 383506 1332525 220932 383515 380693 239151 2007859 1350673 .....

2004690 302472 296230 239503 296232 131358 383653 36193 18462 15156 15056 16815 15127 15154 15054 2306882 2307430 1466854 16598 15156

Bracket ................................................................................................................

Potentiometer .....................................................................................................

Lockwasher .........................................................................................................

Motor ...................................................................................................................

Speed Reducer (FFigure 4-3)............................................................................

Setscrew .............................................................................................................

Chain ..................................................................................................................

Link .....................................................................................................................

Link .....................................................................................................................

Chain Anchor ......................................................................................................

Chain Tensioner .............................................................................................

Pin ..............................................................................................................

Block ...............................................................................................................

Roll Pin ...........................................................................................................

Capscrew .......................................................................................................

Nut ..................................................................................................................

Capscrew ............................................................................................................

Snap Ring ...........................................................................................................

Sprocket ..............................................................................................................

Key ......................................................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Shaft ...................................................................................................................

Coupling ..............................................................................................................

Key ......................................................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 2 1 1 1 1 2 2 1 1 1 1 1 1 1 1 2 1 1 4 4 4 2 2 2 2 1 1 1 4 4

4-5

UNIT CODE F118 NORTH AMERICA

10/2013

SPEED REDUCER (FIGURE 4-3)

4-6

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F118 NORTH AMERICA

10/2013

SPEED REDUCER ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

PART NO.

DESCRIPTION

1332525 350785 156181 156182 58915 43304 350787 350788 1336194 1337203 1302316 16598 15156 1336195 1336196 1336197 1336199 1337200 1337201 1337202 1337204 .....

Speed Reducer ...................................................................................................

Ring ................................................................................................................

Bearing Cone .................................................................................................

Bearing Cone .................................................................................................

Retaining Ring ................................................................................................

Ball Bearing ....................................................................................................

Washer ...........................................................................................................

Snap Ring .......................................................................................................

Housing ..........................................................................................................

Adapter ...........................................................................................................

Gear ...............................................................................................................

Capscrew .......................................................................................................

Lockwasher ....................................................................................................

Cap .................................................................................................................

Gasket ............................................................................................................

Gasket ............................................................................................................

Shield .............................................................................................................

Shaft ...............................................................................................................

Seal ................................................................................................................

Oil Seal ...........................................................................................................

Shaft ...............................................................................................................

Plate ...............................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 2 2 1 1 1 1 1 1 1 4 4 1 1 1 1 1 1 3 1 1

4-7

UNIT CODE F118 NORTH AMERICA

10/2013

STEERING (FIGURE 4-4) RTC

4-8

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F118 NORTH AMERICA

10/2013

STEERING RTC ITEM

1 2 3 4 5 6 7 8 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

PART NO. 1458110 1463549 1458109 270876 1458114 826756 2306609 1303840 2036145 1454340 a 383628 1458500 18515 15155 18497 16854 1303825 1303826 17405 1150614 15125 2309585 1457300 16836 2311653 a 18460 a 1311578 a 15154 a 15054 1311577

DESCRIPTION

QTY

Steering Wheel ...................................................................................................

Label ...................................................................................................................

Bracket ...........................................................................................................

Bushing ..........................................................................................................

Shaft ...............................................................................................................

Washer ...........................................................................................................

Washer ...........................................................................................................

Spring .............................................................................................................

Spacer ............................................................................................................

Potentiometer .................................................................................................

Potentiometer .................................................................................................

Bracket ...........................................................................................................

Washer ...........................................................................................................

Lockwasher ....................................................................................................

Capscrew .......................................................................................................

Screw .............................................................................................................

Thrust Bearing ................................................................................................

Washer ...........................................................................................................

Nut ..................................................................................................................

Washer ...........................................................................................................

Washer ...........................................................................................................

Washer ...........................................................................................................

Handle ............................................................................................................

Capscrew .......................................................................................................

Screw .............................................................................................................

Capscrew .......................................................................................................

Bracket ...........................................................................................................

Lockwasher ....................................................................................................

Nut ..................................................................................................................

Potentiometer .................................................................................................

1 1 1 2 1 3 2 1 4 1 1 1 4 8 4 1 2 1 1 1 2 2 1 4 1 1 1 1 1 1

FOOTNOTES: a

Wire Guidance Only

©2013 HYSTER COMPANY

See Service Manual for service procedures.

4-9

UNIT CODE F118 NORTH AMERICA

10/2013

NOTES

4-10

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F118 NORTH AMERICA

10/2013

5

LOAD WHEEL

10/2013

UNIT CODE F118 NORTH AMERICA

SECTION 5 LOAD WHEEL DESCRIPTION

PAGE

LOAD WHEEL SINGLE .......................................................................................................................................................

TANDEM .....................................................................................................................................................

5-2 5-3

©2013 HYSTER COMPANY

5-1

See Service Manual for service procedures.

UNIT CODE F118 NORTH AMERICA

10/2013

LOAD WHEEL (FIGURE 5-1) SINGLE

ITEM 1 2 3 4 5

5-2

PART NO.

DESCRIPTION

QTY

1150614 1151000 226760 1150050 1048320

Washer ...............................................................................................................

Axle .....................................................................................................................

Pin .......................................................................................................................

Ball Bearing ........................................................................................................

Load Wheel .........................................................................................................

See Service Manual for service procedures.

8 2 2 4 2

©2013 HYSTER COMPANY

UNIT CODE F118 NORTH AMERICA

10/2013

LOAD WHEEL (FIGURE 5-2) TANDEM

ITEM 1 2 3 3 4 4 5 6 7

PART NO. 360121 389608 a 2304676 374563 124629 a 194723 365649 222673 15146

DESCRIPTION

QTY

Bracket ................................................................................................................

Capscrew ............................................................................................................

Sleeve .................................................................................................................

Sleeve .................................................................................................................

Bearing ...............................................................................................................

Ball Bearing ........................................................................................................

Load Wheel .........................................................................................................

Nut ......................................................................................................................

Washer ...............................................................................................................

4 4 4 4 8 8 4 4 4

FOOTNOTES: a

Freezer Option

©2013 HYSTER COMPANY

See Service Manual for service procedures.

5-3

UNIT CODE F118 NORTH AMERICA

10/2013

NOTES

5-4

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F118 NORTH AMERICA

10/2013

6

HYDRAULIC SYSTEM

10/2013

UNIT CODE F118 NORTH AMERICA

SECTION 6 HYDRAULIC SYSTEM DESCRIPTION

PAGE

CONTROL VALVE ..........................................................................................................................................

6-4 HYDRAULIC ARRANGEMENT .......................................................................................................................

6-2 HYDRAULIC TANK ASSEMBLY R30XM/R30XMA ......................................................................................................................................... 6-10 R30XMF ...................................................................................................................................................... 6-12 LIFT PUMP ......................................................................................................................................................

6-6 LIFT PUMP MOTOR .......................................................................................................................................

6-8

©2013 HYSTER COMPANY

See Service Manual for service procedures.

6-1

UNIT CODE F118 NORTH AMERICA

10/2013

HYDRAULIC ARRANGEMENT (FIGURE 6-1)

6-2

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F118 NORTH AMERICA

10/2013

HYDRAULIC ARRANGEMENT ITEM 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 14 15 15 16 17 18 18 19 20 21 22 23 24 24 25 25 26 26 27 28 29 30 31 32 33 34 35 35

PART NO.

DESCRIPTION

383294 1310144 130845 127045 18528 15155 15055 15134 16828 383651 211212 125792 1464602 .....

2037930 2042711 15156 18202 2305650 374978 16560 16485 2310430 18451 15156 15177 1307505 14586 16485 222512 16485 16569 16485 336372 14587 15156 15056 826460 16459 2036873 2033612 1453260 4002241 2045075

Hydraulic Tank (R30XM/R30XMA) (FFigure 6-5)..............................................

1 Hydraulic Tank (R30XMF) (FFigure 6-6)...........................................................

1 Clamp .............................................................................................................

2 Clamp (Hose) .................................................................................................

2 Capscrew .......................................................................................................

2 Lockwasher ....................................................................................................

2 Nut ..................................................................................................................

2 Washer ...........................................................................................................

1 Capscrew .......................................................................................................

1 Bracket ...........................................................................................................

1 Bumper ...........................................................................................................

2 Hose ...............................................................................................................

1 Hose Assy ......................................................................................................

1 Lift Pump Motor (FFigure 6-4).......................................................................

1 Pump (36 Volt) (FFigure 6-3)........................................................................

1 Pump (24 Volt) (FFigure 6-3).............................................................................

1 Lockwasher ....................................................................................................

2 Capscrew .......................................................................................................

2 Fitting ..............................................................................................................

1 Hose ...............................................................................................................

1 Fitting ..............................................................................................................

1 O-Ring ............................................................................................................

1 Isolator ............................................................................................................

3 Capscrew .......................................................................................................

3 Lockwasher ....................................................................................................

3 Washer ...........................................................................................................

3 Valve (24 Volt) ................................................................................................

1 T-Fitting ..........................................................................................................

1 O-Ring ............................................................................................................

1 Fitting ..............................................................................................................

1 O-Ring ............................................................................................................

1 Fitting ..............................................................................................................

1 O-Ring ............................................................................................................

1 Label (Instruction) ...........................................................................................

1 Nut ..................................................................................................................

1 Lockwasher ....................................................................................................

1 Nut ..................................................................................................................

1 Tube Assy ......................................................................................................

1 Fitting ..............................................................................................................

1 Hose Assy ......................................................................................................

1 Strap Clamp ...................................................................................................

1 Coupling .........................................................................................................

1 Coupling (Spider) .......................................................................................

1 Hydraulic Oil ................................................................................................... AR

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

6-3

UNIT CODE F118 NORTH AMERICA

10/2013

CONTROL VALVE (FIGURE 6-2)

ITEM

1 2 2 3 4 5

6-4

PART NO.

DESCRIPTION

QTY

1303893 1303894 1380773 387837 387839 384970 1464871 1309407

Hydraulic Control Valve (24 Volt) ........................................................................

Hydraulic Control Valve (36 Volt) ........................................................................

Valve ..............................................................................................................

Solenoid Valve (24 Volt) .................................................................................

Solenoid Valve (36 Volt) .................................................................................

Valve ..............................................................................................................

Regulator ........................................................................................................

Check Valve ...................................................................................................

.. ..

1 2 2 1 1 1

1309410

Kit-Seal ...............................................................................................................

1

See Service Manual for service procedures.

©2013 HYSTER COMPANY

10/2013

UNIT CODE F118 NORTH AMERICA

NOTES

©2013 HYSTER COMPANY

See Service Manual for service procedures.

6-5

UNIT CODE F118 NORTH AMERICA

10/2013

LIFT PUMP (FIGURE 6-3)

6-6

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F118 NORTH AMERICA

10/2013

LIFT PUMP KEY: A: 24 Volt B: 36 Volt ITEM

1 1 2 3 3 4 5 6 7 7 8 9 10 11 12 12 13

QTY A B

PART NO.

DESCRIPTION

2037930 2042711 2303239 2052015 1371741 2052019 2308872 1371744 1371743 .....

1460539 2052235 ..... ..... .....

1376425 2310978 2308497 2309481

Pump (36 Volt) ...........................................................................................

Pump (24 Volt) ...........................................................................................

Retaining Ring ............................................................................................

Retaining Ring ............................................................................................

Seal ............................................................................................................

Flange ........................................................................................................

Flange ........................................................................................................

Back-Up Ring .............................................................................................

Seal ............................................................................................................

Bushing ......................................................................................................

O-Ring ........................................................................................................

O-Ring ...................................................................................................

Pump Body .................................................................................................

Idler Gear ...................................................................................................

Drive Gear ..................................................................................................

End Cover ..................................................................................................

Bolt .............................................................................................................

Bolt .............................................................................................................

Dowel .........................................................................................................

..

1 1 1 1 1 1 2 2 2 2 2 1 1 1 1 4 ..

4

1 ..

1 1 1 1 1 2 2 2 2 2 1 1 1 1 ..

4 4

1371746 2052020

Kit-Seal .......................................................................................................

Kit-Seal .......................................................................................................

1 1

1 1

©2013 HYSTER COMPANY

See Service Manual for service procedures.

6-7

UNIT CODE F118 NORTH AMERICA

10/2013

LIFT PUMP MOTOR (FIGURE 6-4)

6-8

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F118 NORTH AMERICA

10/2013

LIFT PUMP MOTOR ITEM

1 1 2 2 3 4 5 6 7 8 9 10 11 11 12 13 14 15 16 17 18 19 20 21 22 22 23 24 25 26 27 27

PART NO. 2045532 2045527 1502118 1502089 1502119 1502090 1502098 1471800 1502110 384277 1502096 1502114 1502091 1502092 1502111 1502102 1502120 1502105 1502109 1502106 1494611 1502107 1502108 1502104 1502097 1502101 1502100 1502099 1502121 1502113 1502093 12921 1502094 1502095 1502095 1502115 1453337 a 1500740 a 1495584 a 1499928 a 2303700 a 220361 a 1495583

DESCRIPTION

QTY

Motor (Group No. 8509402)(24 Volt) ..................................................................

Motor (Group No. 8509397)(36 Volt) ..................................................................

Armature (With Fan) (24 Volt) ........................................................................

Armature (36 Volt) ..........................................................................................

Frame (24 Volt) ..............................................................................................

Frame (36 Volt) ..............................................................................................

Capscrew .......................................................................................................

Bearing ...........................................................................................................

1 1 1 1 1 1 8 1

Disk ................................................................................................................

Bearing ...........................................................................................................

Cover Band ....................................................................................................

Shield .............................................................................................................

Bearing ...........................................................................................................

Screw .............................................................................................................

Connector .......................................................................................................

Connector (Alternate Part) .............................................................................

Washer (Tooth Spring) ...................................................................................

Nut ..................................................................................................................

1 1 1 1 1 4 1 1 1 1

Spring Washer ................................................................................................

Nut ..................................................................................................................

Spring .............................................................................................................

Bushing ..........................................................................................................

Brush Holder ..................................................................................................

Lockwasher ....................................................................................................

Washer ...........................................................................................................

Screw .............................................................................................................

Brush (24 Volt) ...............................................................................................

Brush (36 Volt) ...............................................................................................

1 1 1 2 1 4 4 4 8 8

Snap Ring .......................................................................................................

Capscrew .......................................................................................................

Washer ...........................................................................................................

Washer ...........................................................................................................

Spring .............................................................................................................

Spring (Alternate Part) ....................................................................................

Kit-Motor Band ("EE") .........................................................................................

Cover Band (Drive End) .................................................................................

Cover (Comm End) ........................................................................................

Nut ..................................................................................................................

Screw .............................................................................................................

Cover Band (Comm End) ...................................................................................

1 6 6 4 2 2 1 1 1 2 2 1

FOOTNOTES: a

Not Illustrated

©2013 HYSTER COMPANY

See Service Manual for service procedures.

6-9

UNIT CODE F118 NORTH AMERICA

10/2013

HYDRAULIC TANK ASSEMBLY (FIGURE 6-5) R30XM/R30XMA

6-10

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F118 NORTH AMERICA

10/2013

HYDRAULIC TANK ASSEMBLY R30XM/R30XMA ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13

PART NO.

DESCRIPTION

383294 369398 16720 15152 15054 15154 1302100 369397 369392 220002 360259 383455 16588 366020

Hydraulic Tank ....................................................................................................

Breather ..........................................................................................................

Screw .............................................................................................................

Lockwasher ....................................................................................................

Nut ..................................................................................................................

Lockwasher ....................................................................................................

Sight Plug .......................................................................................................

Fitting ..............................................................................................................

Cover ..............................................................................................................

Bolt .................................................................................................................

Hydraulic Filter ...............................................................................................

Hydraulic Tank ...............................................................................................

Locknut ...........................................................................................................

Gasket ............................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 6 6 6 3 1 1 1 3 1 1 1 1

6-11

UNIT CODE F118 NORTH AMERICA

10/2013

HYDRAULIC TANK ASSEMBLY (FIGURE 6-6) R30XMF

6-12

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F118 NORTH AMERICA

10/2013

HYDRAULIC TANK ASSEMBLY R30XMF ITEM 1 2 3 4 5 6 7 8 9 10 11 12

PART NO.

DESCRIPTION

1310144 369398 186493 15152 15154 1302100 1319829 369392 18465 360259 1310145 16588 366020

Hydraulic Tank ....................................................................................................

Breather ..........................................................................................................

Screw .............................................................................................................

Lockwasher ....................................................................................................

Lockwasher ....................................................................................................

Sight Plug .......................................................................................................

Fitting ..............................................................................................................

Cover ..............................................................................................................

Capscrew .......................................................................................................

Hydraulic Filter ...............................................................................................

Hyd Tank Wldmt .............................................................................................

Locknut ...........................................................................................................

Gasket ............................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 6 6 3 1 1 1 3 1 1 1 1

6-13

UNIT CODE F118 NORTH AMERICA

10/2013

NOTES

6-14

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F118 NORTH AMERICA

10/2013

7

MAST-THREE STAGE FULL FREE-LIFT

10/2013

UNIT CODE F118 NORTH AMERICA

SECTION 7 MAST-THREE STAGE FULL FREE-LIFT DESCRIPTION

PAGE

CARRIAGE THREE STAGE FULL FREE-LIFT ..............................................................................................................

CHAINS, PINS, AND ANCHORS THREE STAGE FULL FREE-LIFT ..............................................................................................................

MAIN CYLINDER THREE STAGE FULL FREE-LIFT - R30XM ...............................................................................................

THREE STAGE FULL FREE-LIFT - R30XM AND R 30XMA (C739) ..........................................................

THREE STAGE FULL FREE-LIFT - R30XMA ............................................................................................

THREE STAGE FULL FREE-LIFT - R30XMF .............................................................................................

MAIN LIFT CYLINDER ARRANGEMENT THREE STAGE FULL FREE-LIFT ..............................................................................................................

OUTER, INTERMEDIATE, AND INNER THREE STAGE FULL FREE-LIFT ..............................................................................................................

WIRE TAKE-UP 5-1/2 INCH THREE STAGE FULL FREE-LIFT - WITHOUT WIRE GUIDANCE .........................................

5-1/2 INCH THREE STAGE FULL FREE-LIFT - WITH WIRE GUIDANCE ................................................

6-7/8 INCH, THREE STAGE FULL FREE-LIFT - WITHOUT WIRE GUIDANCE (R30XM) (→ S/N F118N01702W) ..............................................................................................................

6-7/8 INCH, THREE STAGE FULL FREE-LIFT - WITHOUT WIRE GUIDANCE (R30XM, XMA, XMF) (S/N F118N01703W ↔ S/N F118N01706X) ....................................................................................

6-7/8 INCH, THREE STAGE FULL FREE-LIFT - WITHOUT WIRE GUIDANCE (R30XM, XMA, XMF) (S/N F118N01707X →) ....................................................................................................................

6-7/8 INCH, THREE STAGE FULL FREE-LIFT - WITH WIRE GUIDANCE (R30XM) (→ S/N F118N01702W) ..............................................................................................................

6-7/8 INCH, THREE STAGE FULL FREE-LIFT - WITH WIRE GUIDANCE (R30XM, XMA, XMF) (S/N F118N01703W ↔ S/N F118N01706X) ....................................................................................

6-7/8 INCH, THREE STAGE FULL FREE-LIFT - WITH WIRE GUIDANCE (R30XM, XMA, XMF) (S/N F118N01707X →) ....................................................................................................................

©2013 HYSTER COMPANY

See Service Manual for service procedures.

7-44 7-6 7-12 7-14 7-16 7-18 7-10 7-2 7-40 7-42 7-20 7-22 7-26 7-30 7-32 7-36

7-1

UNIT CODE F118 NORTH AMERICA

10/2013

OUTER, INTERMEDIATE, AND INNER (FIGURE 7-1) THREE STAGE FULL FREE-LIFT

7-2

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F118 NORTH AMERICA

10/2013

OUTER, INTERMEDIATE, AND INNER THREE STAGE FULL FREE-LIFT R30XM LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number

4877 mm (192.0 in.)

5258 mm (207.0 in.)

6934 mm (273.0 in.)

7773 mm (306.0 in.)

B739 4877

B739 5258

B739 6934

B739 7773

1

Inner Mast

2035555

2035556

2035558

2035559

2

Intermediate Mast

2035550

2035551

2035553

2035554

3

Outer Mast

2036509

2036510

2036512

2036513

R30XMA LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number

4877 mm (192.0 in.)

5258 mm (207.0 in.)

6020 mm (237.0 in.)

6401 mm (252.0 in.)

B739 4877

B739 5258

B739 6020

B739 6401

1

Inner Mast

2035555

2035556

2035557

2035632

2

Intermediate Mast

2035550

2035551

2035552

2035636

3

Outer Mast

2035545

2035546

2035547

2035628

R30XMA LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number

6782 mm (267.0 in.)

7544 mm (297.0 in.)

B739 6782

B739 7544

1

Inner Mast

2035558

2035559

2

Intermediate Mast

2035553

2035554

3

Outer Mast

2035548

2035549

R30XMF LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number

6312 mm (248.5 in.)

6693 mm (263.5 in.)

7074 mm (278.5 in.)

7455 mm (293.5 in.)

B739 6312

B739 6693

B739 7074

B739 7455

1

Inner Mast

2035632

2035558

2035633

2035559

2

Intermediate Mast

2035636

2035553

2035637

2035554

3

Outer Mast

2037427

2037428

2037429

2037430

©2013 HYSTER COMPANY

See Service Manual for service procedures.

7-3

UNIT CODE F118 NORTH AMERICA

10/2013

OUTER, INTERMEDIATE, AND INNER THREE STAGE FULL FREE-LIFT R30XMF LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number

7836 mm (308.5 in.)

8217 mm (323.5 in.)

B739 7836

B739 8217

1

Inner Mast

2038894

2037474

2

Intermediate Mast

2035638

2037473

3

Outer Mast

2037431

2037432

R30XM/XMA LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number

5410 mm (213.0 in.)

5791 mm (228.0 in.)

6096 mm (240.0 in.)

C739 4953

C739 5410

C739 5791

C739 6096

1

Inner Mast

2308708

2309067

2311238

2310546

2

Intermediate Mast

2308235

2305657

2309797

2311092

3

Outer Mast

2037972

2037975

2037976

2037977

ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

4953 mm (195.0 in.)

PART NO. a. . . . . a. . . . . a. . . . .

2311054 2308151 2303610 2305888 2805502 2304346 296420 292513 2308709 2305104 2308522 2311676 221638 296426 2308557

DESCRIPTION

QTY

Inner Mast ...........................................................................................................

1 Intermediate Mast ...............................................................................................

1 Outer Mast ..........................................................................................................

1 Setscrew .............................................................................................................

8 Nut ......................................................................................................................

8 Load Roller .........................................................................................................

8 Snap Ring ...........................................................................................................

8 Wear Plug ...........................................................................................................

8 Pin .......................................................................................................................

2 Washer ...............................................................................................................

4 Capscrew ............................................................................................................

4 Shim .................................................................................................................... AR Wear Plate ..........................................................................................................

4 Plate ....................................................................................................................

1 Shim ....................................................................................................................

4 Capscrew ............................................................................................................

4 Washer ...............................................................................................................

4 Cushion ...............................................................................................................

6

FOOTNOTES: a

7-4

Refer to Table

See Service Manual for service procedures.

©2013 HYSTER COMPANY

10/2013

UNIT CODE F118 NORTH AMERICA

NOTES

©2013 HYSTER COMPANY

See Service Manual for service procedures.

7-5

UNIT CODE F118 NORTH AMERICA

10/2013

CHAINS, PINS, AND ANCHORS (FIGURE 7-2) THREE STAGE FULL FREE-LIFT

7-6

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F118 NORTH AMERICA

10/2013

CHAINS, PINS, AND ANCHORS THREE STAGE FULL FREE-LIFT R30XM LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number

4877 mm (192.0 in.)

5258 mm (207.0 in.)

6934 mm (273.0 in.)

7773 mm (306.0 in.)

B739 4877

B739 5258

B739 6934

B739 7773

5

Chain

2038910

156535

2038913

2038914

14

Chain

2038898

2038899

2038901

2038902

R30XMA LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number

4877 mm (192.0 in.)

5258 mm (207.0 in.)

6020 mm (237.0 in.)

6401 mm (252.0 in.)

B739 4877

B739 5258

B739 6020

B739 6401

5

Chain

2038910

156535

2038912

2038915

14

Chain

2038898

2038899

2038900

2072075

R30XMA LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number

6782 mm (267.0 in.)

7544 mm (297.0 in.)

B739 6782

B739 7544

5

Chain

2038913

2038914

14

Chain

2038901

2038902

R30XMF LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number

6312 mm (248.5 in.)

6693 mm (263.5 in.)

7074 mm (278.5 in.)

7455 mm (293.5 in.)

B739 6312

B739 6693

B739 7074

B739 7455

5

Chain

2038915

2038913

2038916

2038914

14

Chain

2038904

2038905

2038906

2038907

©2013 HYSTER COMPANY

See Service Manual for service procedures.

7-7

UNIT CODE F118 NORTH AMERICA

10/2013

CHAINS, PINS, AND ANCHORS THREE STAGE FULL FREE-LIFT R30XMF LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number

7836 mm (308.5 in.)

8217 mm (323.5 in.)

B739 7836

B739 8217

5

Chain

2038917

2038918

14

Chain

2038908

2038909

R30XM/XMA LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number

4953 mm (195.0 in.)

5410 mm (213.0 in.)

5791 mm (228.0 in.)

6096 mm (240.0 in.)

C739 4953

C739 5410

C739 5791

C739 6096

5

Chain

2309503

2311633

2309098

2307124

14

Chain

2308604

2304464

1374541

2311243

ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

PART NO. 2309976 2305090 1375907 1374797 a. . . . .

15212 2303049 2306269 292600 2305093 124633 2304093 1374796 a. . . . .

2307145 2309214

DESCRIPTION

QTY

Retaining Ring ....................................................................................................

Sheave ................................................................................................................

Ball Bearing ........................................................................................................

Snap Ring ...........................................................................................................

Chain ..................................................................................................................

Cotter Pin ............................................................................................................

Pin .......................................................................................................................

Chain Anchor ......................................................................................................

Nut ......................................................................................................................

Sheave ................................................................................................................

Bearing ...............................................................................................................

Retaining Ring ....................................................................................................

Snap Ring ...........................................................................................................

Chain ..................................................................................................................

Anchor ................................................................................................................

Pin .......................................................................................................................

2 2 2 2 2 10 4 2 2 2 2 2 2 2 2 2

FOOTNOTES: a

7-8

Refer to Table

See Service Manual for service procedures.

©2013 HYSTER COMPANY

10/2013

UNIT CODE F118 NORTH AMERICA

NOTES

©2013 HYSTER COMPANY

See Service Manual for service procedures.

7-9

UNIT CODE F118 NORTH AMERICA

10/2013

MAIN LIFT CYLINDER ARRANGEMENT (FIGURE 7-3) THREE STAGE FULL FREE-LIFT

7-10

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F118 NORTH AMERICA

10/2013

MAIN LIFT CYLINDER ARRANGEMENT THREE STAGE FULL FREE-LIFT ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13

PART NO.

DESCRIPTION

248212 2310075 2311159 2306942 287854 2311241 2308943 2308557 .....

2305992 2304231 287851 292681

Snap Ring ...........................................................................................................

2 Back-Up Ring ......................................................................................................

2 Washer ...............................................................................................................

2 Shim .................................................................................................................... AR Capscrew ............................................................................................................

4 Washer ...............................................................................................................

4 Retainer ..............................................................................................................

2 Cushion ...............................................................................................................

8 Cylinder Assembly (FFigure 7-5, FFigure 7-6, FFigure 7-7)...........................

1 Plate (LH) ............................................................................................................

1 Plate (RH) ...........................................................................................................

1 Capscrew ............................................................................................................

4 Lockwasher .........................................................................................................

4

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

7-11

UNIT CODE F118 NORTH AMERICA

10/2013

MAIN CYLINDER (FIGURE 7-4) THREE STAGE FULL FREE-LIFT — R30XM

MAIN CYLINDER THREE STAGE FULL FREE-LIFT – R30XM R30XM LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION 1 2 3 4 ITEM

4877 mm (192.0 in.)

5258 mm (207.0 in.)

6934 mm (273.0 in.)

7773 mm (306.0 in.)

Mast Group Number

B739 4877

B739 5258

B739 6934

B739 7773

Cylinder Group Number

8603955

8603977

8605647

8605658

2306463

2035624

2035654

2035656

2307447

2310377

2035857

2035868

----

2306859

2310444

2311984

2309560

2305566

2035874

2035876

Cylinder Assy 5

Tube WldmtCylinder

6

Spacer

17

Cylinder Rod

ITEM 1 2 3 4 5 6 7 7 8 9 10 11 7-12

PART NO. a. . . . .

2305540 334156 2304638 59229 a. . . . . a. . . . .

2037625 2302030 58956 1356751 2305583 335012

DESCRIPTION

QTY

Cylinder Assy ......................................................................................................

Rod Wiper ......................................................................................................

Rod Seal .........................................................................................................

Gland ..............................................................................................................

O-Ring ............................................................................................................

Tube Wldmt-Cylinder ......................................................................................

Spacer ............................................................................................................

O-Ring ............................................................................................................

Hyd Velocity Fuse ..........................................................................................

Snap Ring .......................................................................................................

Wear Ring ......................................................................................................

Piston .............................................................................................................

Back-Up Ring .................................................................................................

See Service Manual for service procedures.

2 1 2 1 1 1 1 1 1 1 1 1 1

©2013 HYSTER COMPANY

UNIT CODE F118 NORTH AMERICA

10/2013

MAIN CYLINDER THREE STAGE FULL FREE-LIFT – R30XM ITEM 12 13 13 13 14 15 16 17

PART NO. 187388 386684 386683 386682 297531 297530 265787 a. . . . .

2308726

DESCRIPTION

QTY

Snap Ring .......................................................................................................

1 Shim (0.005 in.) .............................................................................................. AR Shim (0.007 in.) .............................................................................................. AR Shim (0.020 in.) .............................................................................................. AR Washer ...........................................................................................................

1 Check Valve ...................................................................................................

1 O-Ring ............................................................................................................

1 Cylinder Rod ...................................................................................................

1 Kit-Seal ...............................................................................................................

1

FOOTNOTES: a

Refer to Table

©2013 HYSTER COMPANY

See Service Manual for service procedures.

7-13

UNIT CODE F118 NORTH AMERICA

10/2013

MAIN CYLINDER (FIGURE 7-5) THREE STAGE FULL FREE-LIFT — R30XM AND R 30XMA (C739)

MAIN CYLINDER THREE STAGE FULL FREE-LIFT – R30XM AND R 30XMA (C739) R30XM/XMA LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION 1 2 3 4 ITEM

4953 mm (195.0 in.)

5410 mm (213.0 in.)

5791 mm (228.0 in.)

6096 mm (240.0 in.)

Mast Group Number

C739 4953

C739 5410

C739 5791

C739 6096

Cylinder Group Number

8603955

8603961

8603967

8603971

2306463

2309803

2309676

2302993

2307447

2310377

2307772

2306131

----

----

2306859

2306859

2309560

2305566

2309477

2303102

Cylinder Assy 5

Tube WldmtCylinder

6

Spacer

17

Cylinder Rod

ITEM 1 2 3 4 5 6 7 7 8 9 10 11 7-14

PART NO. a. . . . .

2305540 334156 2304638 59229 a. . . . . a. . . . .

2037625 2302030 58956 1356751 2305583 335012

DESCRIPTION

QTY

Cylinder Assy ......................................................................................................

Rod Wiper ......................................................................................................

Rod Seal .........................................................................................................

Gland ..............................................................................................................

O-Ring ............................................................................................................

Tube Wldmt-Cylinder ......................................................................................

Spacer ............................................................................................................

O-Ring ............................................................................................................

Hyd Velocity Fuse ..........................................................................................

Snap Ring .......................................................................................................

Wear Ring ......................................................................................................

Piston .............................................................................................................

Back-Up Ring .................................................................................................

See Service Manual for service procedures.

2 1 2 1 1 1 1 1 1 1 1 1 1

©2013 HYSTER COMPANY

UNIT CODE F118 NORTH AMERICA

10/2013

MAIN CYLINDER THREE STAGE FULL FREE-LIFT – R30XM AND R 30XMA (C739) ITEM 12 13 13 13 14 15 16 17

PART NO. 187388 386684 386683 386682 297531 297530 265787 a. . . . .

2308726

DESCRIPTION

QTY

Snap Ring .......................................................................................................

1 Shim (0.005 in.) .............................................................................................. AR Shim (0.007 in.) .............................................................................................. AR Shim (0.020 in.) .............................................................................................. AR Washer ...........................................................................................................

1 Check Valve ...................................................................................................

1 O-Ring ............................................................................................................

1 Cylinder Rod ...................................................................................................

1 Kit-Seal ...............................................................................................................

1

FOOTNOTES: a

Refer to Table

©2013 HYSTER COMPANY

See Service Manual for service procedures.

7-15

UNIT CODE F118 NORTH AMERICA

10/2013

MAIN CYLINDER (FIGURE 7-6) THREE STAGE FULL FREE-LIFT — R30XMA

MAIN CYLINDER THREE STAGE FULL FREE-LIFT – R30XMA R30XMA LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION 1 2 3 4 ITEM

4877 mm (192.0 in.)

5258 mm (207.0 in.)

6020 mm (237.0 in.)

6401 mm (252.0 in.)

Mast Group Number

B739 4877

B739 5258

B739 6020

B739 6401

Cylinder Group Number

8603955

8603977

8603987

8603992

2306463

2035624

2035640

2035641

Cylinder Assy 1

Tube WldmtCylinder

2307447

2310377

2035249

2035856

2

Cylinder Rod

2309560

2305566

2035246

2035873

3

Spacer

----

2306859

2310444

2311984

7-16

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F118 NORTH AMERICA

10/2013

MAIN CYLINDER THREE STAGE FULL FREE-LIFT – R30XMA R30XMA LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION 1 2 3 4 ITEM

6782 mm (267.0 in.)

7544 mm (297.0 in.)

Mast Group Number

B739 6782

B739 7544

Cylinder Group Number

8603997

8605607

2035642

2035644

Cylinder Assy

ITEM 1 2 3 4 4 5 6 7 8 9 9 9 10 11 12 13 14 15 16 17 18 19 20

1

Tube WldmtCylinder

2035857

2035868

2

Cylinder Rod

2035874

2035876

3

Spacer

2037623

2307147

PART NO. a. . . . . a. . . . . a. . . . . a. . . . .

16485 2302030 2033680 297530 297531 187388 386682 386683 386684 1383684 1356748 2302271 265787 2305232 334156 335012 55407 2304638 2305540 1356751 2308726

DESCRIPTION

QTY

Cylinder Assy ......................................................................................................

2 Tube Wldmt-Cylinder ......................................................................................

1 Cylinder Rod ...................................................................................................

1 Spacer ............................................................................................................

1 O-Ring ............................................................................................................

1 Hyd Velocity Fuse ..........................................................................................

1 O-Ring ............................................................................................................

1 Check Valve ...................................................................................................

1 Washer ...........................................................................................................

1 Snap Ring .......................................................................................................

1 Shim (0.020 in.) .............................................................................................. AR Shim (0.007 in.) .............................................................................................. AR Shim (0.005 in.) .............................................................................................. AR Wear Ring ......................................................................................................

1 Piston Ring .....................................................................................................

1 Guide ..............................................................................................................

1 O-Ring ............................................................................................................

1 Pin ..................................................................................................................

2 Rod Seal .........................................................................................................

2 Back-Up Ring .................................................................................................

1 O-Ring ............................................................................................................

1 Gland ..............................................................................................................

1 Rod Wiper ......................................................................................................

1 Wear Ring ......................................................................................................

1 Kit-Seal ...............................................................................................................

1

FOOTNOTES: a

Refer to Table

©2013 HYSTER COMPANY

See Service Manual for service procedures.

7-17

UNIT CODE F118 NORTH AMERICA

10/2013

MAIN CYLINDER (FIGURE 7-7) THREE STAGE FULL FREE-LIFT — R30XMF

MAIN CYLINDER THREE STAGE FULL FREE-LIFT – R30XMF R30XMF LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION 1 2 3 4 ITEM

6312 mm (248.5 in.)

6693 mm (263.5 in.)

7074 mm (278.5 in.)

7455 mm (293.5 in.)

Mast Group Number

B739 6312

B739 6693

B739 7074

B739 7455

Cylinder Group Number

8605664

8605669

8605674

8605679

2038920

2038921

2038922

2038923

Cylinder Assy 5

Tube WldmtCylinder

2035856

2035857

2035867

2035868

6

Spacer

2037623

2306388

2307147

2035881

17

Cylinder Rod

2035873

2035874

2035875

2035876

7-18

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F118 NORTH AMERICA

10/2013

MAIN CYLINDER THREE STAGE FULL FREE-LIFT – R30XMF R30XMF LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION 1 2 3 4 ITEM

7836 mm (308.5 in.)

8217 mm (323.5 in.)

Mast Group Number

B739 7836

B739 8217

Cylinder Group Number

8605684

8605689

2038924

2038925

Cylinder Assy

ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 13 13 14 15 16 17

5

Tube WldmtCylinder

2035869

2035870

6

Spacer

2305372

2304002

17

Cylinder Rod

2035877

2035878

PART NO. a. . . . .

2305540 334156 2304638 59229 a. . . . . a. . . . .

2302030 58956 1356751 2305583 335012 187388 386684 386683 386682 297531 297530 265787 a. . . . .

2308726

DESCRIPTION

QTY

Cylinder Assy ......................................................................................................

2 Rod Wiper ......................................................................................................

1 Rod Seal .........................................................................................................

2 Gland ..............................................................................................................

1 O-Ring ............................................................................................................

1 Tube Wldmt-Cylinder ......................................................................................

1 Spacer ............................................................................................................

1 Hyd Velocity Fuse ..........................................................................................

1 Snap Ring .......................................................................................................

1 Wear Ring ......................................................................................................

1 Piston .............................................................................................................

1 Back-Up Ring .................................................................................................

1 Snap Ring .......................................................................................................

1 Shim (0.005 in.) .............................................................................................. AR Shim (0.007 in.) .................................................................................................. AR Shim (0.020 in.) .................................................................................................. AR Washer ...........................................................................................................

1 Check Valve ...................................................................................................

1 O-Ring ............................................................................................................

1 Cylinder Rod ...................................................................................................

1 Kit-Seal ...............................................................................................................

1

FOOTNOTES: a

Refer to Table

©2013 HYSTER COMPANY

See Service Manual for service procedures.

7-19

UNIT CODE F118 NORTH AMERICA

10/2013

WIRE TAKE-UP (FIGURE 7-8) 6-7/8 INCH, THREE STAGE FULL FREE-LIFT — WITHOUT WIRE GUIDANCE (R30XM) (→ S/N F118N01702W)

7-20

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F118 NORTH AMERICA

10/2013

WIRE TAKE-UP 6-7/8 INCH, THREE STAGE FULL FREE-LIFT – WITHOUT WIRE GUIDANCE (R30XM) (→ S/N F118N01702W) R30XM LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number 2 ITEM 1 2 3 4 5 6 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

Cable PART NO. 2038927 a. . . . .

2304571 1488398 2036705 16484 16541 2306211 292681 136703 2035984 16560 197641 2309337 2035175 2036582 1326653 18497 15155 15055 2036573 292681 136681

4877 mm (192.0 in.)

5258 mm (207.0 in.)

6934 mm (273.0 in.)

7773 mm (306.0 in.)

B739 4877

B739 5258

B739 6934

B739 7773

2036598

2036599

2036601

2036602

DESCRIPTION

QTY

Hose Sheave ......................................................................................................

1 Cable ..................................................................................................................

1 Spring .................................................................................................................

1 Switch Proximity ................................................................................................. AR Wire Harness ......................................................................................................

1 O-Ring ................................................................................................................

2 Fitting ..................................................................................................................

2 Manifold ..............................................................................................................

1 Lockwasher .........................................................................................................

2 Capscrew ............................................................................................................

2 Flow Valve ..........................................................................................................

1 Fitting ..................................................................................................................

1 Adapter ...............................................................................................................

2 Accumulator ........................................................................................................

1 Hose ...................................................................................................................

2 Coil ......................................................................................................................

1 Clamp .................................................................................................................

3 Capscrew ............................................................................................................

1 Lockwasher .........................................................................................................

6 Nut ......................................................................................................................

2 Support ...............................................................................................................

1 Lockwasher .........................................................................................................

2 Capscrew ............................................................................................................

2

FOOTNOTES: a

Refer to Table

©2013 HYSTER COMPANY

See Service Manual for service procedures.

7-21

UNIT CODE F118 NORTH AMERICA

10/2013

WIRE TAKE-UP (FIGURE 7-9) 6-7/8 INCH, THREE STAGE FULL FREE-LIFT — WITHOUT WIRE GUIDANCE (R30XM, XMA, XMF) (S/N F118N01703W ↔ S/N F118N01706X)

7-22

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F118 NORTH AMERICA

10/2013

WIRE TAKE-UP 6-7/8 INCH, THREE STAGE FULL FREE-LIFT – WITHOUT WIRE GUIDANCE (R30XM, XMA, XMF) (S/N F118N01703W ↔ S/N F118N01706X) R30XM LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number 4

Cable Assy

4877 mm (192.0 in.)

5258 mm (207.0 in.)

6934 mm (273.0 in.)

7773 mm (306.0 in.)

B739 4877

B739 5258

B739 6934

B739 7773

2038080

2038081

2038648

2038649

R30XMA LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number 4

Cable Assy

4877 mm (192.0 in.)

5258 mm (207.0 in.)

6020 mm (237.0 in.)

6782 mm (267.0 in.)

7544 mm (297.0 in.)

B739 4877

B739 5258

B739 6020

B739 6782

B739 7544

2038080

2038081

2038662

2038648

2038649

R30XMF LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number 4 ITEM 1 2 3 4 5 6 7 8 8 9 10 11 12 13 13 14 14 15 16 16

Cable Assy

PART NO. 2038927 58933 2306609 a. . . . .

2304571 2302920 2036705 16541 16484 2306211 292681 136703 2035984 16560 16485 197641 16486 2309337 129563 2035175

©2013 HYSTER COMPANY

6693 mm (263.5 in.)

7455 mm (293.5 in.)

B739 6693

B739 7455

2038648

2038649

DESCRIPTION

QTY

Hose Sheave ......................................................................................................

1 Snap Ring (External) ..........................................................................................

1 Washer ...............................................................................................................

1 Cable Assy ..........................................................................................................

1 Spring .................................................................................................................

1 Proximity Sensor ................................................................................................. AR Wire Harness ......................................................................................................

1 Fitting ..................................................................................................................

2 O-Ring ............................................................................................................

2 Manifold ..............................................................................................................

1 Lockwasher .........................................................................................................

2 Capscrew ............................................................................................................

2 Flow Valve ..........................................................................................................

1 Fitting ..................................................................................................................

1 O-Ring ............................................................................................................

1 Adapter ...............................................................................................................

2 O-Ring ............................................................................................................

1 Accumulator ........................................................................................................

1 Strap Clamp ........................................................................................................

1 Hose ...................................................................................................................

2 See Service Manual for service procedures.

7-23

UNIT CODE F118 NORTH AMERICA

10/2013

WIRE TAKE-UP 6-7/8 INCH, THREE STAGE FULL FREE-LIFT – WITHOUT WIRE GUIDANCE (R30XM, XMA, XMF) (S/N F118N01703W ↔ S/N F118N01706X) ITEM 17 18 19 20 21 22 23 24 25 25 25

PART NO.

DESCRIPTION

QTY

2036705 1326653 18497 15155 15055 136749 292681 2036573 2036582 2036583 2045697

Wire Harness ......................................................................................................

Clamp .................................................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Screw ..................................................................................................................

Lockwasher .........................................................................................................

Support ...............................................................................................................

Coil (Below 240") ................................................................................................

Coil (240 to 300") ................................................................................................

Coil (Above 300") ................................................................................................

1 3 1 1 1 2 2 1 1 1 1

FOOTNOTES: a

Refer to Table

7-24

See Service Manual for service procedures.

©2013 HYSTER COMPANY

10/2013

UNIT CODE F118 NORTH AMERICA

NOTES

©2013 HYSTER COMPANY

See Service Manual for service procedures.

7-25

UNIT CODE F118 NORTH AMERICA

10/2013

WIRE TAKE-UP (FIGURE 7-10) 6-7/8 INCH, THREE STAGE FULL FREE-LIFT — WITHOUT WIRE GUIDANCE (R30XM, XMA, XMF) (S/N F118N01707X →)

7-26

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F118 NORTH AMERICA

10/2013

WIRE TAKE-UP 6-7/8 INCH, THREE STAGE FULL FREE-LIFT – WITHOUT WIRE GUIDANCE (R30XM, XMA, XMF) (S/N F118N01707X →) R30XM LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number 4

Cable Assy

4877 mm (192.0 in.)

5258 mm (207.0 in.)

6934 mm (273.0 in.)

7773 mm (306.0 in.)

B739 4877

B739 5258

B739 6934

B739 7773

2038080

2038081

2038648

2038649

R30XMA LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number 4

Cable Assy

4877 mm (192.0 in.)

5258 mm (207.0 in.)

6020 mm (237.0 in.)

6782 mm (267.0 in.)

7544 mm (297.0 in.)

B739 4877

B739 5258

B739 6020

B739 6782

B739 7544

2038080

2038081

2038662

2038648

2038649

R30XMF LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number 4 ITEM 1 2 3 4 5 6 7 8 8 9 10 11 12 13 13 14 14 15 16 16

Cable Assy

PART NO. 2038927 58933 2306609 a. . . . .

2304571 2302920 2036705 16541 16484 2306211 292681 136703 2035984 16560 16485 197641 16486 2309337 129563 2035175

©2013 HYSTER COMPANY

6693 mm (263.5 in.)

7455 mm (293.5 in.)

B739 6693

B739 7455

2038648

2038649

DESCRIPTION

QTY

Hose Sheave ......................................................................................................

1 Snap Ring (External) ..........................................................................................

1 Washer ...............................................................................................................

1 Cable Assy ..........................................................................................................

1 Spring .................................................................................................................

1 Proximity Sensor ................................................................................................. AR Wire Harness ......................................................................................................

1 Fitting ..................................................................................................................

2 O-Ring ............................................................................................................

2 Manifold ..............................................................................................................

1 Lockwasher .........................................................................................................

2 Capscrew ............................................................................................................

2 Flow Valve ..........................................................................................................

1 Fitting ..................................................................................................................

1 O-Ring ............................................................................................................

1 Adapter ...............................................................................................................

2 O-Ring ............................................................................................................

1 Accumulator ........................................................................................................

1 Strap Clamp ........................................................................................................

1 Hose ...................................................................................................................

2 See Service Manual for service procedures.

7-27

UNIT CODE F118 NORTH AMERICA

10/2013

WIRE TAKE-UP 6-7/8 INCH, THREE STAGE FULL FREE-LIFT – WITHOUT WIRE GUIDANCE (R30XM, XMA, XMF) (S/N F118N01707X →) ITEM 17 18 19 20 21 22 23 24 25 25 25

PART NO.

DESCRIPTION

QTY

2036705 1326653 18497 15155 15055 136749 292681 2036573 2036582 2036583 2045697

Wire Harness ......................................................................................................

Clamp .................................................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Screw ..................................................................................................................

Lockwasher .........................................................................................................

Support ...............................................................................................................

Coil (Below 240") ................................................................................................

Coil (240 to 300") ................................................................................................

Coil (Above 300") ................................................................................................

1 3 1 1 1 2 2 1 1 1 1

FOOTNOTES: a

Refer to Table

7-28

See Service Manual for service procedures.

©2013 HYSTER COMPANY

10/2013

UNIT CODE F118 NORTH AMERICA

NOTES

©2013 HYSTER COMPANY

See Service Manual for service procedures.

7-29

UNIT CODE F118 NORTH AMERICA

10/2013

WIRE TAKE-UP (FIGURE 7-11) 6-7/8 INCH, THREE STAGE FULL FREE-LIFT — WITH WIRE GUIDANCE (R30XM) (→ S/N F118N01702W)

7-30

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F118 NORTH AMERICA

10/2013

WIRE TAKE-UP 6-7/8 INCH, THREE STAGE FULL FREE-LIFT – WITH WIRE GUIDANCE (R30XM) (→ S/N F118N01702W) R30XM LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number

4877 mm (192.0 in.)

5258 mm (207.0 in.)

6934 mm (273.0 in.)

7773 mm (306.0 in.)

B739 4877

B739 5258

B739 6934

B739 7773

2

Cable

2036598

2036599

2036601

2036602

24

Cable

2036584

2036585

2036587

2036588

ITEM 1 2 3 4 5 6 6 7 8 9 10 11 12 13 14 14 15 16 17 18 19 20 21 22 23 24 25 26 27

PART NO. 2038927 a. . . . .

2304571 1488398 2036705 16541 16484 2306211 292681 136703 2035984 16560 197641 2309337 2035175 129563 2036583 1326653 18497 15155 15055 2036573 2036581 2311267 2307239 a. . . . .

136749 292681 136681

DESCRIPTION

QTY

Hose Sheave ......................................................................................................

2 Cable ..................................................................................................................

1 Spring .................................................................................................................

1 Switch Proximity ................................................................................................. AR Wire Harness ......................................................................................................

1 Fitting ..................................................................................................................

2 O-Ring ................................................................................................................

2 Manifold ..............................................................................................................

1 Lockwasher .........................................................................................................

2 Capscrew ............................................................................................................

2 Flow Valve ..........................................................................................................

1 Fitting ..................................................................................................................

1 Adapter ...............................................................................................................

2 Accumulator ........................................................................................................

1 Hose ...................................................................................................................

2 Strap Clamp ........................................................................................................

1 Coil ......................................................................................................................

1 Clamp .................................................................................................................

6 Capscrew ............................................................................................................

1 Lockwasher .........................................................................................................

2 Nut ......................................................................................................................

2 Support ...............................................................................................................

2 Coil ......................................................................................................................

1 Hose Clamp ........................................................................................................

2 Spring .................................................................................................................

1 Cable ..................................................................................................................

1 Screw .............................................................................................................

6 Lockwasher .........................................................................................................

6 Capscrew ............................................................................................................

2

FOOTNOTES: a

Refer to Table

©2013 HYSTER COMPANY

See Service Manual for service procedures.

7-31

UNIT CODE F118 NORTH AMERICA

10/2013

WIRE TAKE-UP (FIGURE 7-12) 6-7/8 INCH, THREE STAGE FULL FREE-LIFT — WITH WIRE GUIDANCE (R30XM, XMA, XMF) (S/N F118N01703W ↔ S/N F118N01706X)

7-32

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F118 NORTH AMERICA

10/2013

WIRE TAKE-UP 6-7/8 INCH, THREE STAGE FULL FREE-LIFT – WITH WIRE GUIDANCE (R30XM, XMA, XMF) (S/N F118N01703W ↔ S/N F118N01706X) R30XM LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number

4877 mm (192.0 in.)

5258 mm (207.0 in.)

6934 mm (273.0 in.)

7773 mm (306.0 in.)

B739 4877

B739 5258

B739 6934

B739 7773

4

Cable Assy

2038080

2038081

2038648

2038649

6

Cable

2036584

2036585

2036587

2036588

R30XMA LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number

4877 mm (192.0 in.)

5258 mm (207.0 in.)

6020 mm (237.0 in.)

6782 mm (267.0 in.)

7544 mm (297.0 in.)

B739 4877

B739 5258

B739 6020

B739 6782

B739 7544

4

Cable Assy

2038080

2038081

2038662

2038648

2038649

6

Cable

2036584

2036585

2036586

2036587

2036588

R30XMF LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number

ITEM 1 2 3 4 5 6 7 8 9 9 10 11 12 13 14 14

6693 mm (263.5 in.)

7455 mm (293.5 in.)

B739 6693

B739 7455

4

Cable Assy

2038648

2038649

6

Cable

2036587

2036588

PART NO. 2038927 58933 2306609 a. . . . .

2304571 a. . . . .

2302920 2036705 16541 16484 2306211 292681 136703 2035984 16560 16485

©2013 HYSTER COMPANY

DESCRIPTION

QTY

Hose Sheave ......................................................................................................

2 Snap Ring (External) ..........................................................................................

2 Washer ...............................................................................................................

2 Cable Assy ..........................................................................................................

1 Spring .................................................................................................................

2 Cable ..................................................................................................................

1 Proximity Sensor ................................................................................................. AR Wire Harness ......................................................................................................

1 Fitting ..................................................................................................................

2 O-Ring ............................................................................................................

2 Manifold ..............................................................................................................

1 Lockwasher .........................................................................................................

2 Capscrew ............................................................................................................

2 Flow Valve ..........................................................................................................

1 Fitting ..................................................................................................................

1 O-Ring ............................................................................................................

1 See Service Manual for service procedures.

7-33

UNIT CODE F118 NORTH AMERICA

10/2013

WIRE TAKE-UP 6-7/8 INCH, THREE STAGE FULL FREE-LIFT – WITH WIRE GUIDANCE (R30XM, XMA, XMF) (S/N F118N01703W ↔ S/N F118N01706X) ITEM 15 15 16 17 17 18 19 20 21 22 23 24 25 26 27 28 28 28 29 29 29

PART NO.

DESCRIPTION

QTY

197641 16486 2309337 129563 2035175 2036705 1326653 18497 15155 15055 136749 292681 136681 2311267 2036573 2036582 2036583 2045697 2036579 2036581 2046826

Adapter ...............................................................................................................

O-Ring ............................................................................................................

Accumulator ........................................................................................................

Strap Clamp ........................................................................................................

Hose ...................................................................................................................

Wire Harness ......................................................................................................

Clamp .................................................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Screw ..................................................................................................................

Lockwasher .........................................................................................................

Capscrew ............................................................................................................

Hose Clamp ........................................................................................................

Support ...............................................................................................................

Coil (Below 240") ................................................................................................

Coil (240 to 300") ................................................................................................

Coil (Above 300") ................................................................................................

Coil (Below 240") ................................................................................................

Coil (240 to 300") ................................................................................................

Coil (Above 300") ................................................................................................

2 1 1 1 2 1 5 2 2 2 4 5 1 1 2 1 1 1 1 1 1

FOOTNOTES: a

Refer to Table

7-34

See Service Manual for service procedures.

©2013 HYSTER COMPANY

10/2013

UNIT CODE F118 NORTH AMERICA

NOTES

©2013 HYSTER COMPANY

See Service Manual for service procedures.

7-35

UNIT CODE F118 NORTH AMERICA

10/2013

WIRE TAKE-UP (FIGURE 7-13) 6-7/8 INCH, THREE STAGE FULL FREE-LIFT — WITH WIRE GUIDANCE (R30XM, XMA, XMF) (S/N F118N01707X →)

7-36

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F118 NORTH AMERICA

10/2013

WIRE TAKE-UP 6-7/8 INCH, THREE STAGE FULL FREE-LIFT – WITH WIRE GUIDANCE (R30XM, XMA, XMF) (S/N F118N01707X →) R30XM LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number

4877 mm (192.0 in.)

5258 mm (207.0 in.)

6934 mm (273.0 in.)

7773 mm (306.0 in.)

B739 4877

B739 5258

B739 6934

B739 7773

4

Cable Assy

2038080

2038081

2038648

2038649

6

Cable Assy

2038084

2038085

2041690

2041691

R30XMA LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number

4877 mm (192.0 in.)

5258 mm (207.0 in.)

6020 mm (237.0 in.)

6782 mm (267.0 in.)

7544 mm (297.0 in.)

B739 4877

B739 5258

B739 6020

B739 6782

B739 7544

4

Cable Assy

2038080

2038081

2038662

2038648

2038649

6

Cable Assy

2038084

2038085

2041875

2041690

2041691

R30XMF LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number

ITEM 1 2 3 4 5 6 7 8 9 9 10 11 12 13 14 14

6693 mm (263.5 in.)

7455 mm (293.5 in.)

B739 6693

B739 7455

4

Cable Assy

2038648

2038649

6

Cable Assy

2041690

2041691

PART NO. 2038927 58933 2306609 a. . . . .

2304571 a. . . . .

2302920 2036705 16541 16484 2306211 292681 136703 2035984 16560 16485

©2013 HYSTER COMPANY

DESCRIPTION

QTY

Hose Sheave ......................................................................................................

2 Snap Ring (External) ..........................................................................................

2 Washer ...............................................................................................................

2 Cable Assy ..........................................................................................................

1 Spring .................................................................................................................

2 Cable Assy ..........................................................................................................

1 Proximity Sensor ................................................................................................. AR Wire Harness ......................................................................................................

1 Fitting ..................................................................................................................

2 O-Ring ............................................................................................................

2 Manifold ..............................................................................................................

1 Lockwasher .........................................................................................................

2 Capscrew ............................................................................................................

2 Flow Valve ..........................................................................................................

1 Fitting ..................................................................................................................

1 O-Ring ............................................................................................................

1 See Service Manual for service procedures.

7-37

UNIT CODE F118 NORTH AMERICA

10/2013

WIRE TAKE-UP 6-7/8 INCH, THREE STAGE FULL FREE-LIFT – WITH WIRE GUIDANCE (R30XM, XMA, XMF) (S/N F118N01707X →) ITEM 15 15 16 17 17 18 19 20 21 22 23 24 25 26 27 28 28 28 29 29 29

PART NO.

DESCRIPTION

QTY

197641 16486 2309337 129563 2035175 2036705 1326653 18497 15155 15055 136749 292681 136681 2311267 2036573 2036582 2036583 2045697 2036579 2036581 2046826

Adapter ...............................................................................................................

O-Ring ............................................................................................................

Accumulator ........................................................................................................

Strap Clamp ........................................................................................................

Hose ...................................................................................................................

Wire Harness ......................................................................................................

Clamp .................................................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Screw ..................................................................................................................

Lockwasher .........................................................................................................

Capscrew ............................................................................................................

Hose Clamp ........................................................................................................

Support ...............................................................................................................

Coil (Below 240") ................................................................................................

Coil (240 to 300 ") ...............................................................................................

Coil (Above 300 ") ...............................................................................................

Coil (Below 240 ") ...............................................................................................

Coil (240 to 300") ................................................................................................

Coil (Above 300") ................................................................................................

2 1 1 1 2 1 5 2 2 2 4 5 1 1 2 1 1 1 1 1 1

FOOTNOTES: a

Refer to Table

7-38

See Service Manual for service procedures.

©2013 HYSTER COMPANY

10/2013

UNIT CODE F118 NORTH AMERICA

NOTES

©2013 HYSTER COMPANY

See Service Manual for service procedures.

7-39

UNIT CODE F118 NORTH AMERICA

10/2013

WIRE TAKE-UP (FIGURE 7-14) 5-1/2 INCH THREE STAGE FULL FREE-LIFT — WITHOUT WIRE GUIDANCE

7-40

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F118 NORTH AMERICA

10/2013

WIRE TAKE-UP 5-1/2 INCH THREE STAGE FULL FREE-LIFT – WITHOUT WIRE GUIDANCE R30XM/XMA LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4

4953 mm (195.0 in.)

5410 mm (213.0 in.)

6096 mm (240.0 in.)

C739 4953

C739 5410

C739 6096

2038080

2038081

2038083

Mast Group Number 10 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 14 15 16 17 18 19 19 20 20 21 22 23 24 25 26 27 28 29 30 31 32

Cable Assy PART NO. 18460 2039073 15252 2309279 2307297 16782 15155 15055 2305410 a. . . . .

2304571 1488398 2036705 16541 16483 2306211 292681 136703 2035984 17224 16485 197641 16486 2309337 2035175 2305067 217944 1326653 18497 292681 15155 292681 16836 203317 2036582

DESCRIPTION

QTY

Capscrew ............................................................................................................

1 Lockwasher .........................................................................................................

1 Cotter Pin ............................................................................................................

1 Pin .......................................................................................................................

1 Bracket ................................................................................................................

1 Capscrew ............................................................................................................

2 Lockwasher .........................................................................................................

2 Nut ......................................................................................................................

1 Hose Sheave ......................................................................................................

1 Cable Assy ..........................................................................................................

1 Spring .................................................................................................................

1 Switch Proximity ................................................................................................. AR Wire Harness ......................................................................................................

1 Fitting ..................................................................................................................

2 O-Ring ............................................................................................................

2 Manifold ..............................................................................................................

1 Lockwasher .........................................................................................................

2 Capscrew ............................................................................................................

2 Flow Valve ..........................................................................................................

1 Fitting ..................................................................................................................

1 O-Ring ............................................................................................................

1 Adapter ...............................................................................................................

2 O-Ring ............................................................................................................

1 Accumulator ........................................................................................................

1 Hose ...................................................................................................................

2 Hose Assy ...........................................................................................................

2 Connector ...........................................................................................................

2 Clamp .................................................................................................................

1 Capscrew ............................................................................................................

5 Lockwasher .........................................................................................................

3 Lockwasher .........................................................................................................

1 Lockwasher .........................................................................................................

1 Capscrew ............................................................................................................

1 Stubshaft .............................................................................................................

1 Coil ......................................................................................................................

1

FOOTNOTES: a

Refer to Table

©2013 HYSTER COMPANY

See Service Manual for service procedures.

7-41

UNIT CODE F118 NORTH AMERICA

10/2013

WIRE TAKE-UP (FIGURE 7-15) 5-1/2 INCH THREE STAGE FULL FREE-LIFT — WITH WIRE GUIDANCE

7-42

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F118 NORTH AMERICA

10/2013

WIRE TAKE-UP 5-1/2 INCH THREE STAGE FULL FREE-LIFT – WITH WIRE GUIDANCE R30XM/XMA LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4

4953 mm (195.0 in.)

5410 mm (213.0 in.)

6096 mm (240.0 in.)

C739 4953

C739 5410

C739 6096

Mast Group Number 2

Cable Assy

2038080

2038081

2038083

23

Cable Assy

2038084

2038085

2038086

ITEM 1 2 3 4 5 6 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 22 23 24 25

PART NO. 2305410 a. . . . .

2307239 1488398 2036705 16782 16483 2306211 2039073 18460 2035984 2035984 2309337 2035175 2036579 1326653 136681 15155 15055 2307297 2036582 2311267 2304571 16485 a. . . . .

292681 1360386

DESCRIPTION

QTY

Hose Sheave ......................................................................................................

2 Cable Assy ..........................................................................................................

1 Spring .................................................................................................................

1 Switch Proximity ................................................................................................. AR Wire Harness ......................................................................................................

1 Capscrew ............................................................................................................

2 O-Ring ............................................................................................................

2 Manifold ..............................................................................................................

1 Lockwasher .........................................................................................................

2 Capscrew ............................................................................................................

2 Flow Valve ..........................................................................................................

1 Flow Valve ..........................................................................................................

1 Accumulator ........................................................................................................

1 Hose ...............................................................................................................

2 Coil ......................................................................................................................

1 Clamp .................................................................................................................

6 Capscrew ............................................................................................................

6 Lockwasher .........................................................................................................

7 Nut ......................................................................................................................

2 Bracket ................................................................................................................

2 Coil ......................................................................................................................

1 Hose Clamp ........................................................................................................

2 Spring .................................................................................................................

1 O-Ring ............................................................................................................

1 Cable Assy ..........................................................................................................

1 Lockwasher .........................................................................................................

6 Clamp (Double Hose) .........................................................................................

2

FOOTNOTES: a

Refer to Table

©2013 HYSTER COMPANY

See Service Manual for service procedures.

7-43

UNIT CODE F118 NORTH AMERICA

10/2013

CARRIAGE (FIGURE 7-16) THREE STAGE FULL FREE-LIFT

7-44

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F118 NORTH AMERICA

10/2013

CARRIAGE THREE STAGE FULL FREE-LIFT ITEM 1 2 2 3 4 4 4 4 4 4 4 4 5 5 5 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

PART NO. 58901 2302587 2308262 129387 a 1456863 b 1456871 c 1456873 d 1456874 ah 1460285 bh 1465843 ch 1465844 dh 1465845 a 1460348 b 1460349 c 1460350 d 1460351 2306258 2303049 2311796 15212 58929 2303007 2306262 1465172 2308588 197065 16724 15052 15054 1458542 2037668 2037649 e 1459452 e 2036352 e 16850 e 15163 e 15039 e 239503 e 292681 e 18828 e 2037674 e 1382662 2305487 2303593 1652443 2790363 1468287 18735 15156 2796383

©2013 HYSTER COMPANY

DESCRIPTION

QTY

Snap Ring ...........................................................................................................

4 Load Roller (5-1/2 in. Mast) ................................................................................

4 Load Roller (6-7/8 in. Mast) ................................................................................

4 Shim (0.020 in.) .................................................................................................. AR Frame .................................................................................................................

1 Frame .................................................................................................................

1 Frame .................................................................................................................

1 Frame .................................................................................................................

1 Frame .................................................................................................................

1 Frame .................................................................................................................

1 Frame .................................................................................................................

1 Frame .................................................................................................................

1 Floormat ..............................................................................................................

1 Floormat ..............................................................................................................

1 Floormat ..............................................................................................................

1 Floormat ..............................................................................................................

1 Chain Anchor ......................................................................................................

2 Pin .......................................................................................................................

2 Spring .................................................................................................................

2 Cotter Pin ............................................................................................................

2 Snap Ring ...........................................................................................................

2 Switch .................................................................................................................

2 Nut ......................................................................................................................

2 Bracket ................................................................................................................

2 Screw ..................................................................................................................

4 Washer ...............................................................................................................

4 Screw ..................................................................................................................

4 Nut ......................................................................................................................

4 Nut ......................................................................................................................

7 Screen ................................................................................................................

1 Block ...................................................................................................................

1 Overhead Guard .................................................................................................

1 Seat Rail .............................................................................................................

3 Button .................................................................................................................

1 Screw ..................................................................................................................

4 Lockwasher .........................................................................................................

4 Nut ......................................................................................................................

4 Nut ......................................................................................................................

8 Lockwasher .........................................................................................................

8 Cotter Pin ............................................................................................................

1 Gas Spring ..........................................................................................................

1 Screw ..................................................................................................................

1 Lanyard ...............................................................................................................

1 Safety Belt ..........................................................................................................

1 Arm .....................................................................................................................

2 Bushing ...............................................................................................................

8 Sleeve .................................................................................................................

4 Screw ..................................................................................................................

8 Lockwasher .........................................................................................................

8 Clevis ..................................................................................................................

2 See Service Manual for service procedures.

7-45

UNIT CODE F118 NORTH AMERICA

10/2013

CARRIAGE THREE STAGE FULL FREE-LIFT ITEM 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 68 68 68 69

PART NO. 2796374 2796373 2796375 2796382 2796380 2798606 2796376 2790817 1467008 1354380 316835 1354380 220436 221852 1466923 2309196 18720 15127 15154 15175 1466511 g 1465997 g 209266 g 18497 g 15155 g 15055 g 2038970 g 18515 2036582 2036579 2036581 2036583 2023330 fi 2041486

DESCRIPTION

QTY

Pin .......................................................................................................................

Snap Ring ...........................................................................................................

Rod .....................................................................................................................

Tube ....................................................................................................................

Plug .....................................................................................................................

Gas Spring ..........................................................................................................

Pin .......................................................................................................................

Snap Ring ...........................................................................................................

Spacer ................................................................................................................

Capscrew ............................................................................................................

Nut ......................................................................................................................

Capscrew ............................................................................................................

Screw ..................................................................................................................

Lockwasher .........................................................................................................

Switch .................................................................................................................

Mounting Plate ....................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Lockwasher .........................................................................................................

Lockwasher .........................................................................................................

Spacer ................................................................................................................

Bracket ................................................................................................................

Clamp .................................................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Stud ....................................................................................................................

Washer ...............................................................................................................

Coil (Below 240 in.) .............................................................................................

Coil (Below 240 in. With Wire Guidance) ............................................................

Coil (240 - 300 in. With Wire Guidance) .............................................................

Coil (240 - 300 in.) ..............................................................................................

Clamp .................................................................................................................

Wire Harness ......................................................................................................

4 8 2 2 2 2 2 4 4 2 2 2 4 4 2 2 7 7 7 4 4 1 1 1 3 3 2 2 1 1 1 1 4 2

FOOTNOTES: a b c d e

40 in. Platform Width 48 in. Platform Width 54 in. Platform Width 60 in. Platform Width Adjustable Console

7-46

f g h i

Not Illustrated Quantity for Wire Guidance is Doubled With Sidegates S/N F118N01786X →

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F118 NORTH AMERICA

10/2013

8

OPTIONS

10/2013

UNIT CODE F118 NORTH AMERICA

SECTION 8 OPTIONS DESCRIPTION

PAGE

BATTERY PULLER .........................................................................................................................................

FORK ...............................................................................................................................................................

FULL BODY FAN ARRANGEMENT ...............................................................................................................

GUIDE ROLLER FACTORY INSTALLED OPTION ................................................................................................................

LIFT LIMIT OVERRIDE ...................................................................................................................................

LIGHT AND FAN ASSEMBLY .........................................................................................................................

MULTI-TURN STEERING WITH WIRE GUIDANCE .............................................................................................................................

WITHOUT WIRE GUIDANCE .....................................................................................................................

PALLET CLAMP ..............................................................................................................................................

WIRE GUIDANCE SENSORS .........................................................................................................................

©2013 HYSTER COMPANY

See Service Manual for service procedures.

8-8 8-4 8-10 8-18 8-12 8-6 8-16 8-14 8-2 8-5

8-1

UNIT CODE F118 NORTH AMERICA

10/2013

PALLET CLAMP (FIGURE 8-1)

8-2

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F118 NORTH AMERICA

10/2013

PALLET CLAMP ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

PART NO.

DESCRIPTION

1458398 313859 16332 15127 15154 1301830 1301825 58951 2307928 1301814 15136 131357 1301823 15175 145639 1301829 16815 15134 15156 15056 15001 2034093 1301824

Pedal ...................................................................................................................

Bearing ...............................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Lockwasher .........................................................................................................

Spring .................................................................................................................

Pin .......................................................................................................................

Snap Ring ...........................................................................................................

Pallet Grip ...........................................................................................................

Pawl ....................................................................................................................

Washer ...............................................................................................................

Snap Ring ...........................................................................................................

Rod .....................................................................................................................

Lockwasher .........................................................................................................

Locknut ...............................................................................................................

Spring .................................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Nut ......................................................................................................................

Pad .....................................................................................................................

Pin .......................................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 2 4 4 4 1 1 2 1 2 2 2 2 6 2 2 2 2 2 2 4 1 2

8-3

UNIT CODE F118 NORTH AMERICA

10/2013

FORK (FIGURE 8-2)

ITEM 1 1 1 1 2 3 4 5

PART NO. a 2013011 a 2013012 a 2013013 b 2013190 383229 122400 322520 197072

DESCRIPTION

QTY

Fork (36 in.) ........................................................................................................

Fork (42 in.) ........................................................................................................

Fork (48 in.) ........................................................................................................

Fork (78 in.) ........................................................................................................

Pin .......................................................................................................................

Snap Ring ...........................................................................................................

Shim ....................................................................................................................

Washer ...............................................................................................................

2 2 2 2 2 2 2 2

FOOTNOTES: a

8-4

R30XM and R30XMA

b

R30XMF

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F118 NORTH AMERICA

10/2013

WIRE GUIDANCE SENSORS (FIGURE 8-3)

ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

PART NO.

DESCRIPTION

2306995 2302421 1306658 1305672 381413 1306321 15176 15156 15056 2310345 18468 2041014 2039073 15054 18462 383638 241878 1307515

Sensor ................................................................................................................

Sensor ................................................................................................................

Connector ...........................................................................................................

Pin .......................................................................................................................

Contact ...............................................................................................................

Bar ......................................................................................................................

Washer ...............................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Screw ..................................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Capscrew ............................................................................................................

Angle ...................................................................................................................

Clamp .................................................................................................................

Washer ...............................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 2 4 4 1 2 2 2 2 4 6 2 4 2 1 10 4

8-5

UNIT CODE F118 NORTH AMERICA

10/2013

LIGHT AND FAN ASSEMBLY (FIGURE 8-4)

8-6

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F118 NORTH AMERICA

10/2013

LIGHT AND FAN ASSEMBLY ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 13 14 14 14 14 14 14 15 16

PART NO. 2036504 2036505 2045594 .....

1363016 1364444 2309223 1302258 2045608 1516735 1464067 1464085 1464093 1464094 1464080 1593670 1471697 1467459 1486513 b 1486515 138573 220446 1462476 4010814 a 1516737 a 2033593

DESCRIPTION

QTY

Light and Fan Assy (Without Spotlight) ..............................................................

Light and Fan Assy (With Spotlight) ...................................................................

Lens ................................................................................................................

Housing ..........................................................................................................

Lens ................................................................................................................

Bezel ..............................................................................................................

Reflector .........................................................................................................

Bulb ................................................................................................................

Socket ............................................................................................................

Nut ..................................................................................................................

Dc-Dc Converter .............................................................................................

Fan (12 Volt) ...................................................................................................

Switch .............................................................................................................

Switch .............................................................................................................

Lamp ..............................................................................................................

Bulb ............................................................................................................

Kit-Hardware (Without Spotlight) ....................................................................

Kit-Hardware (With Spotlight) .........................................................................

Bracket (Short) ...........................................................................................

Bracket (Long) ............................................................................................

Washer .......................................................................................................

Screw .........................................................................................................

Wire Harness ..................................................................................................

Cover Plate .....................................................................................................

Fuse (8 Amp) ..................................................................................................

Grommet ........................................................................................................

1 1 1 1 2 2 2 2 2 4 1 1 1 1 1 1 1 1 1 2 4 4 1 1 1 2

FOOTNOTES: a

Not Illustrated

©2013 HYSTER COMPANY

b

Qty. 1 With Spotlight

See Service Manual for service procedures.

8-7

UNIT CODE F118 NORTH AMERICA

10/2013

BATTERY PULLER (FIGURE 8-5)

8-8

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F118 NORTH AMERICA

10/2013

BATTERY PULLER ITEM 1 2 3 4 5 6 7 8 9 10 11

PART NO.

DESCRIPTION

387979 387978 368022 15783 386845 16597 15156 15056 387980 387985 1300689 15021

Battery Tray Assembly ........................................................................................

Battery Tray ....................................................................................................

Roller ..............................................................................................................

Capscrew .......................................................................................................

Bracket Wldmt ................................................................................................

Capscrew .......................................................................................................

Lockwasher ....................................................................................................

Nut ..................................................................................................................

Winch .............................................................................................................

Rope ...............................................................................................................

Label (Battery Puller) ......................................................................................

Nut ..................................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 6 4 1 2 2 2 1 1 1 4

8-9

UNIT CODE F118 NORTH AMERICA

10/2013

FULL BODY FAN ARRANGEMENT (FIGURE 8-6)

ITEM 1 1 2 3 4 5 6 7 8 9 10 10

8-10

PART NO.

DESCRIPTION

QTY

2036247 2036248 2036249 18460 15154 16713 15163 2037757 2036252 15039 2037150 2037151

Fan (24 Volt) .......................................................................................................

Fan (48 Volt) .......................................................................................................

Spacer ................................................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Screw ..................................................................................................................

Lockwasher .........................................................................................................

Guard ..................................................................................................................

Switch .................................................................................................................

Nut ......................................................................................................................

Resistor (24 Volt) ................................................................................................

Resistor (48 Volt) ................................................................................................

See Service Manual for service procedures.

1 1 3 3 3 5 5 1 1 2 1 1

©2013 HYSTER COMPANY

10/2013

UNIT CODE F118 NORTH AMERICA

NOTES

©2013 HYSTER COMPANY

See Service Manual for service procedures.

8-11

UNIT CODE F118 NORTH AMERICA

10/2013

LIFT LIMIT OVERRIDE (FIGURE 8-7)

8-12

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F118 NORTH AMERICA

10/2013

LIFT LIMIT OVERRIDE ITEM 1 2 3 4 5 6 7 7 8 9 10 11 12

PART NO. 2036527 1369292 220283 15151 1307687 220289 2037699 2307775 1369293 2302920 2037700 2303062 1301727 a 1305672 a 2037991 a 2033688 a 2033690

DESCRIPTION

QTY

Switch .................................................................................................................

Label (Arrow) ......................................................................................................

Screw ..................................................................................................................

Lockwasher .........................................................................................................

Relay (24 Volt) ....................................................................................................

Screw ..................................................................................................................

Terminal Block ....................................................................................................

Connector (36 Volt) .............................................................................................

Bracket ................................................................................................................

Proximity Sensor .................................................................................................

Bar ......................................................................................................................

Wire ....................................................................................................................

Clamp .................................................................................................................

Pin .......................................................................................................................

Wire Harness (Lift Limit) .....................................................................................

Cap .....................................................................................................................

Socket .................................................................................................................

1 1 1 3 1 2 1 1 1 1 1 1 2 1 1 1 1

FOOTNOTES: a

Not Illustrated

©2013 HYSTER COMPANY

See Service Manual for service procedures.

8-13

UNIT CODE F118 NORTH AMERICA

10/2013

MULTI-TURN STEERING (FIGURE 8-8) WITHOUT WIRE GUIDANCE

8-14

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F118 NORTH AMERICA

10/2013

MULTI-TURN STEERING WITHOUT WIRE GUIDANCE ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

PART NO.

DESCRIPTION

2034292 2034291 45588 45589 130758 130757 2037499 2036144 2036147 2038940 2034542 18465 2034294 15127 15154 15054 292678 302020 2036146 18515 15155 18497 16836

Timing Belt ..........................................................................................................

Sprocket ..............................................................................................................

Locknut ...............................................................................................................

Lockwasher .........................................................................................................

Bearing Cone ......................................................................................................

Bearing Cup ........................................................................................................

Bracket ................................................................................................................

Steering Column .................................................................................................

Steering Wheel ...................................................................................................

Screw ..................................................................................................................

Steering Assy ......................................................................................................

Capscrew ............................................................................................................

Plate ....................................................................................................................

Washer ...............................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Lockwasher .........................................................................................................

Screw ..................................................................................................................

Spacer ................................................................................................................

Washer ...............................................................................................................

Lockwasher .........................................................................................................

Capscrew ............................................................................................................

Capscrew ............................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 2 1 1 2 2 1 1 1 1 1 2 1 2 2 2 4 4 4 4 4 8 4

8-15

UNIT CODE F118 NORTH AMERICA

10/2013

MULTI-TURN STEERING (FIGURE 8-9) WITH WIRE GUIDANCE

8-16

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F118 NORTH AMERICA

10/2013

MULTI-TURN STEERING WITH WIRE GUIDANCE ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

PART NO.

DESCRIPTION

2038937 130757 130758 2038938 18497 2306883 18515 2309378 45589 45588 220289 15155 2304939 2038939 2311966 2306617 220314 15163 15039 1194210 2310997 2036147 2038940 16836

Steering Column .................................................................................................

Bearing Cup ........................................................................................................

Bearing Cone ......................................................................................................

Bracket ................................................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Washer ...............................................................................................................

Gear (124 Tooth) ................................................................................................

Lockwasher .........................................................................................................

Locknut ...............................................................................................................

Screw ..................................................................................................................

Lockwasher .........................................................................................................

Gear (16 Tooth) ..................................................................................................

Spacer ................................................................................................................

Steering Assy ......................................................................................................

Module ................................................................................................................

Screw ..................................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Setscrew .............................................................................................................

Wire Harness ......................................................................................................

Steering Wheel ...................................................................................................

Screw ..................................................................................................................

Capscrew ............................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 2 2 1 4 4 4 1 1 1 4 8 1 4 1 1 2 2 2 1 1 1 1 4

8-17

UNIT CODE F118 NORTH AMERICA

10/2013

GUIDE ROLLER (FIGURE 8-10) FACTORY INSTALLED OPTION

8-18

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F118 NORTH AMERICA

10/2013

GUIDE ROLLER FACTORY INSTALLED OPTION ITEM 1 2 3 4 5 6 7 8 9 9 10

PART NO.

DESCRIPTION

826282 826665 826283 194723 156184 19874 206447 206635 15058 16813 18588 15158

Roller ..................................................................................................................

Bracket ...........................................................................................................

Wheel .............................................................................................................

Ball Bearing ....................................................................................................

Thrust Washer ................................................................................................

Roll Pin ...........................................................................................................

Pin ..................................................................................................................

Spacer ................................................................................................................

Nut (Frame Mounting) .........................................................................................

Capscrew (Frame Mounting) ..............................................................................

Capscrew (Fork Mounting) .................................................................................

Washer ...............................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

4 1 1 2 4 1 1 8 8 8 8 16

8-19

UNIT CODE F118 NORTH AMERICA

10/2013

NOTES

8-20

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F118 NORTH AMERICA

10/2013

9

NUMERICAL INDEX

UNIT CODE F118 NORTH AMERICA

10/2013

SECTION 9 NUMERICAL INDEX PART NO.

PAGE ITEM

12921 14586 14587 15001 15021 15039

6-9 6-3 6-3 8-3 8-9 7-45 8-10 8-17 1-3 7-45 2-3 2-5 2-9 2-18 4-3 4-5 4-9 6-11 7-45 8-5 8-15 1-3 1-3 1-3 6-3 7-21 7-24 7-28 7-31 7-34 7-38 7-41 7-43 7-46 2-3 2-5 4-3 4-5 6-3 8-3 8-5 8-9 8-19 2-18 4-9 2-7 2-9 2-18 4-3

15052 15054

15055

15056

15058 15124 15125 15127

23 24 28 21 11 26 9 19 28 17 30 36 3 4 17 21 26 4 18 14 16 17 23 23 6 19 21 21 19 22 22 8 18 65 17 17 4 17 30 20 9 7 8 7 18 7 4 6 15

©2013 HYSTER COMPANY

PART NO.

15129

15134 15136 15146 15151

15152

15154

15155

PAGE ITEM

4-5 7-46 8-3 8-15 2-3 2-5 4-3 4-5 2-18 6-3 8-3 8-3 5-3 2-5 2-27 2-32 8-13 1-3 2-9 2-31 6-11 6-13 2-5 2-7 2-7 2-9 2-20 2-25 2-25 4-3 4-5 4-9 6-11 6-13 7-46 8-3 8-10 8-15 1-3 1-3 1-3 1-11 1-13 1-13 2-11 2-27 2-29 4-3 4-9

19 57 4 14 15 15 22 3 5 7 18 11 7 32 14 10 4 29 7 18 3 3 35 2 6 2 1 3 36 16 20 25 5 4 58 5 4 15 16 22 22 4 4 4 8 18 22 19 11

PART NO.

15156

15158 15163

15175

15176 15177 15212 15224 15235 15245 15252 15783

See Service Manual for service procedures.

PAGE ITEM

PART NO.

PAGE ITEM

6-3 7-21 7-24 7-28 7-31 7-34 7-38 7-41 7-41 7-43 7-46 8-15 8-17 2-3 4-3 4-5 4-5 4-7 6-3 6-3 6-3 7-45 8-3 8-5 8-9 1-9 8-19 2-17 2-27 2-29 7-45 8-10 8-17 1-11 2-11 7-46 8-3 2-3 2-5 8-5 6-3 7-8 7-45 3-4 3-8 1-9 1-9 7-41 8-9

15872

3-4 3-7 1-9 2-17 2-17 1-9 8-3 2-7 1-11 6-3 7-41 7-43 7-21 7-23 7-27 7-31 7-33 7-37 6-3 6-3 6-3 6-3 7-17 7-23 7-27 7-33 7-37 7-41 7-43 7-23 7-27 7-34 7-38 7-41 7-21 7-23 7-27 7-31 7-33 7-37 7-41 6-3 7-21 7-23 7-27 7-31 7-33 7-37 6-3

5 18 20 20 18 21 21 7 28 17 64 21 12 29 3 16 26 12 15 21 29 38 19 8 6 10 10 28 21 27 25 6 18 6 9 59 14 28 34 7 22 6 9 46 51 14 7 3 3

15878 15919 16085 16332 16378 16394 16459 16483 16484

16485

16486

16541

16560

16569

43 43 4 32 35 11 3 8 3 32 14 6 6 8 8 6 9 9 18 24 25 26 4 13 13 14 14 19 22 14 14 15 15 20 6 8 8 6 9 9 14 18 11 13 13 11 14 14 26 9-1

UNIT CODE F118 NORTH AMERICA

10/2013

NUMERICAL INDEX (continued) PART NO.

PAGE ITEM

16588

6-11 6-13 8-9 4-5 4-7 8-10 2-5 2-27 2-32 6-11 7-45 2-32 1-3 7-41 7-43 8-19 4-5 8-3 2-3 2-5 4-3 6-3 1-3 1-3 2-11 4-9 7-41 8-15 8-17 7-45 4-9 7-41 4-9 6-3 6-3 4-9 7-41 7-43 8-10 2-3 2-5 4-3 4-5 8-5 2-25 6-13 8-15 2-9 8-5 2-7 2-18 1-3

16597 16598 16713 16716 16720 16724 16728 16729 16782 16813 16815 16828

16836

16850 16854 17224 17405 18202 18451 18460

18462

18465 18466 18468 18470 18497 9-2

12 11 5 25 11 5 31 15 8 2 16 9 31 6 6 9 18 17 14 14 2 8 18 18 7 21 30 23 24 24 13 19 16 15 20 23 1 9 3 27 33 14 15 15 35 8 12 1 11 1 8 13

PART NO.

18498 18508 18513 18515

18528 18588 18706 18718 18720 18735 18828 18882 19867 19874 19979 36193 43304 45588 45589 55407 58901 58915 58929 58933

58951 58956

PAGE ITEM

4-3 4-9 7-21 7-24 7-28 7-31 7-34 7-38 7-41 7-46 8-15 8-17 1-3 1-3 1-3 1-3 2-27 2-29 4-9 7-46 8-15 8-17 6-3 8-19 2-9 2-25 2-25 7-46 7-45 7-45 2-22 2-25 2-22 8-19 2-22 4-3 4-5 4-7 8-15 8-17 8-15 8-17 7-17 7-45 4-7 7-45 7-23 7-27 7-33 7-37 8-3 7-12

20 12 17 19 19 17 20 20 26 63 22 5 18 18 13 13 17 23 10 67 20 7 4 9 9 4 33 56 37 29 7 23 7 5 1 23 14 5 3 10 4 9 17 1 4 10 2 2 2 2 8 8

PART NO.

59229 71153 110322 122400 124359 124629 124633 125792 127045 129387 129563

130757 130758 130845 131357 131358 132860 133469 136681

136703

136749

137852 138573 145639 156181

See Service Manual for service procedures.

PAGE ITEM

PART NO.

PAGE ITEM

7-14 7-19 7-12 7-14 7-19 2-25 2-9 8-4 2-5 5-3 7-8 6-3 6-3 7-45 7-23 7-27 7-31 7-34 7-38 8-15 8-17 8-15 8-17 6-3 8-3 4-5 3-3 2-7 2-20 3-4 3-7 7-21 7-31 7-34 7-38 7-43 7-21 7-23 7-27 7-31 7-33 7-37 7-41 7-24 7-28 7-31 7-34 7-38 2-9 8-7 8-3 4-7

156182 156184 156535

4-7 8-19 7-8 7-8 1-7 2-9 6-13 7-13 7-15 7-17 7-19 1-13 1-3 5-3 8-19 2-18 2-27 7-45 2-17 2-17 2-27 1-3 2-9 2-29 2-31 8-4 7-21 7-23 7-27 7-31 7-34 7-38 7-41 7-41 8-19 8-19 7-46 6-3 7-41 6-11 2-13 2-27 8-13 2-27 8-13 8-17 8-17 6-9 2-17 2-22 2-25 2-22

8 8 4 4 4 30 11 3 28 4 11 11 3 3 16 16 14 17 17 6 2 5 3 2 12 12 1 5 2 41 47 22 27 25 25 16 9 11 11 9 12 12 17 22 22 25 23 23 10 14 15 2

170658 186304 186493 187388

187727 188307 194723 195293 197065 197066 197067

197072 197641

203317 206447 206635 209266 211212 217944 220002 220283 220289 220314 220361 220418 220436

3 4 5 5 15 12 2 12 12 8 12 9 5 4 3 3 13 15 23 34 20 30 6 25 16 5 12 14 14 12 15 15 20 31 6 7 62 10 24 9 3 23 3 12 6 11 17 24 2 27 3

©2013 HYSTER COMPANY

UNIT CODE F118 NORTH AMERICA

10/2013

NUMERICAL INDEX (continued) PART NO.

220446 220473 220925 220932 221638 221705 221852 221937 222029 222512 222673 226667 226760 230881 238338 239151 239503

239906 241878 248212 249668 265787

266277 269200 270876 271887 271892 271909 274075 274088 278931 278940 278941 280577 287851

PAGE ITEM

PART NO.

PAGE ITEM

2-25 7-46 8-7 2-17 2-17 4-5 7-4 1-13 2-17 7-46 2-22 2-25 1-7 6-3 5-3 2-25 5-2 2-17 2-3 2-5 4-3 4-5 3-3 3-7 4-3 4-5 7-45 2-3 2-5 8-5 7-11 1-13 2-11 7-13 7-15 7-17 7-19 2-18 1-3 4-9 2-29 2-31 2-31 2-13 2-13 2-31 2-29 2-13 2-13 2-13 2-13 7-11

287854 292501

7-11 3-3 3-7 7-4 3-4 3-7 3-7 7-8 2-13 2-13 8-15 2-13 2-13 2-13 3-4 3-7 7-11 7-21 7-21 7-23 7-24 7-27 7-28 7-31 7-31 7-33 7-34 7-37 7-38 7-41 7-41 7-41 7-43 7-45 3-4 3-7 3-8 1-9 2-13 2-13 2-27 2-29 3-4 3-8 3-7 3-3 3-7 3-4 3-7 3-7 3-7 3-4

28 52 14 22 7 6 16 5 25 53 4 31 11 25 6 24 3 8 26 25 10 9 5 5 11 10 27 16 16 17 1 6 10 16 16 13 16 3 10 2 19 13 6 10 11 14 26 2 15 20 7 12

©2013 HYSTER COMPANY

292513 292531 292600 292654 292677 292678 292679 292680 292681

292683 292685 293601 293612 293621 293786 296012 296013 296015 296016 296020 296030 296137

5 22 36 11 51 1 45 9 32 37 17 38 39 40 42 48 13 8 21 10 23 10 23 8 26 11 24 11 24 16 27 29 24 28 52 46 52 13 30 31 16 21 44 53 6 19 7 48 39 3 8 45

PART NO.

296230 296232 296420 296426 296431 297530

297531

302020 302032 302329 302472 302977 310009 313859 316835 318707 318709

320153 320155 320156 320157 320165 322520 325810 327058 328758 328760 334156

334776 335012

See Service Manual for service procedures.

PAGE ITEM

3-7 4-3 4-5 4-3 4-5 7-4 7-4 1-9 7-13 7-15 7-17 7-19 7-13 7-15 7-17 7-19 8-15 2-13 3-4 3-7 4-3 4-5 3-3 1-7 8-3 7-46 3-3 3-7 3-3 3-3 3-7 3-7 2-13 2-13 2-13 2-13 3-4 3-7 8-4 2-3 2-5 2-3 2-6 3-11 3-11 7-12 7-14 7-17 7-19 2-17 7-12 7-14

44 11 10 12 11 10 17 16 15 15 6 15 14 14 7 14 18 29 47 40 11 10 38 4 2 50 9 12 10 21 13 21 33 34 35 36 50 41 4 22 21 12 40 10 6 2 2 15 2 33 11 11

PART NO.

335989 335991 336372 338136 340728 345802 350785 350787 350788 354119 356041 358720 360121 360259 360926 360933 360937 360938 360939 361810 362118 365649 366020 366096 368022 368426 368427 368428 368429 368432 368433 368438 368439 368440 368441 368443 368444 368445 368446 368912 368914

PAGE ITEM

7-17 7-19 1-7 1-7 6-3 2-17 1-7 2-7 4-7 4-7 4-7 3-3 3-7 4-3 3-3 5-3 6-11 6-13 3-11 3-11 3-11 3-11 3-11 2-3 2-5 3-11 5-3 6-11 6-13 3-11 1-3 8-9 3-3 3-3 3-3 3-3 3-3 3-3 3-3 3-7 3-3 3-8 3-3 3-8 3-3 3-8 3-3 3-3 3-3 3-3 2-13 2-13

16 11 9 10 27 29 3 9 1 6 7 32 25 21 36 1 10 9 11 15 5 7 8 25 24 4 5 13 12 2 12 2 27 28 34 34 23 15 29 27 29 29 29 18 18 18 6 41 6 9-3

UNIT CODE F118 NORTH AMERICA

10/2013

NUMERICAL INDEX (continued) PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

368917 368918 368919 368920 368922 369090 369392

2-13 2-13 2-13 2-13 2-13 2-31 6-11 6-13 6-11 6-11 6-13 2-13 2-13 2-13 3-3 3-7 3-7 3-7 3-3 3-8 3-3 2-17 2-3 2-5 2-13 2-22 2-25 5-3 6-3 2-27 2-13 1-13 2-9 1-7 4-3 4-5 3-3 3-7 3-3 3-7 3-3 3-7 8-5 2-17 2-17 2-17 8-4 1-3 1-3 6-3 6-11 6-11

383506 383515 383628 383638 383651 383653 384035 384036 384037 384038 384039 384040 384277 384970 385860 385862 385864 385865

4-5 4-5 4-9 8-5 6-3 4-5 2-13 2-13 2-13 2-13 2-13 2-13 6-9 6-4 3-11 3-11 3-11 3-7 3-8 3-11 3-11 3-11 2-13 3-11 7-13 7-15 7-17 7-19 7-13 7-15 7-17 7-19 7-13 7-15 7-17 7-19 8-9 2-17 2-17 2-17 2-17 2-17 2-17 2-17 6-4 6-4 8-9 8-9 8-9 8-9 2-27 2-29

388031 388226

2-29 2-27 2-31 2-27 2-29 2-31 2-29 2-31 2-31 2-29 2-31 2-29 2-31 2-29 2-31 2-29 2-31 2-31 2-31 2-29 2-29 2-31 2-31 2-29 2-29 2-29 2-29 2-29 2-29 2-29 2-29 2-29 2-29 1-9 1-9 1-9 5-3 1-9 1-9 1-9 1-9 1-9 1-9 1-9 1-7 3-11 3-11 2-17 2-17 2-17 1-7 8-19

20 3

826283 826405

1

826460 826665 826756 1048320 1150050 1150614

8-19 4-3 4-5 6-3 8-19 4-9 5-2 5-2 4-9 5-2 5-2 8-17 2-3 2-5 1-9 2-13 2-13 2-13 2-13 2-13 2-13 2-13 8-9 3-11 2-27 8-13 8-3 8-3 8-3 8-3 8-3 8-3 6-11 6-13 2-3 2-5 3-3 3-11 2-3 2-5 3-4 3-11 8-7 4-7 4-9 4-9 4-9 6-4 6-4 2-17 3-11 3-11

369397 369398 370157 370158 370159 370937 371014 371856 371863 372096 372097 373301 373615 374160 374563 374978 379235 379249 379902 380171 380693 380713 380719 380721 381413 381422 382354 382374 383229 383273 383274 383294 383455 9-4

8 13 42 14 5 17 8 7 7 1 1 8 9 12 35 16 23 10 14 54 16 30 21 20 18 26 3 17 9 4 11 12 12 9 8 4 4 7 11 2 2 5 21 11 31 2 9 8 1 11

385870 385871 386025 386622 386682

386683

386684

386845 387006 387011 387016 387017 387018 387019 387022 387837 387839 387978 387979 387980 387985 388022 388030

4 7 8 16 9 13 23 24 25 26 27 28 5 3 12 9 18 42 50 19 1 9 7 14 13 13 9 13 13 13 9 13 13 13 9 13 4 14 13 17 18 19 20 16 2 2 1 8 9 10 17

388227 388228 388229 388230 388231 388232 388233 388234 388235 388236 388237 388238 388239 388240 388241 388242 388243 388244 388245 388246 388247 388248 388249 388296 389572 389574 389608 389627 389628 389630 389631 389632 389635 389687 389720 389724 389868 389871 389873 814880 826282

See Service Manual for service procedures.

1 2 2 7 16 10 18 12 15 9 14 8 5 4 8 3 3 11 1 13 12 7 9 4 10 11 5 6 18 3 12 2 6 9 24 20 23 19 22 14 3 21 4 3 6 6

1151000 1194210 1198757 1300306 1300308 1300311 1300312 1300313 1300314 1300315 1300316 1300689 1300903 1301507 1301727 1301814 1301823 1301824 1301825 1301829 1301830 1302100 1302102

1302103

1302258 1302316 1303825 1303826 1303840 1303893 1303894 1304111 1304782 1304783

2 13 1 31 1 4 5 4 17 1 2 20 22 21 21 7 22 16 17 18 19 21 10 20 4 12 10 13 23 7 16 6 6 5 31 38 40 31 38 40 6 10 14 15 6 26 13 16

©2013 HYSTER COMPANY

UNIT CODE F118 NORTH AMERICA

10/2013

NUMERICAL INDEX (continued) PART NO.

PAGE ITEM

1304784 1305672

3-11 8-5 8-13 8-5 2-17 8-5 6-3 8-5 2-32 8-13 2-13 2-13 2-14 2-13 2-13 2-27 2-13 3-4 3-13 3-4 3-13 3-13 3-13 3-13 3-13 3-13 3-13 3-13 3-13 3-13 3-13 3-13 6-4 6-4 2-27 1-3 6-3 6-13 6-13 4-9 4-9 6-13 2-3 2-5 2-13 1-9 1-9 1-9 1-3 7-21 7-24 7-28

1306321 1306378 1306658 1307505 1307515 1307687 1308546 1308547 1308651 1308652 1308653 1308958 1308964 1309348 1309349 1309391 1309392 1309393 1309394 1309395 1309396 1309397 1309398 1309399 1309400 1309401 1309407 1309410 1309836 1310137 1310144 1310145 1311577 1311578 1319829 1323703 1324786 1325201 1325202 1325203 1325208 1326653

PART NO.

13 4 6 12 3 23 18 2 5 5 5 5 5 6 8 49 49 1 2 4 5 6 7 8 9 10 7 3 5 22 7 1 10 27 24 6 12 40 1 25 25 25 9 16 18 18

©2013 HYSTER COMPANY

1327521 1327523 1327524 1327534 1327536 1327537 1327538 1327539 1329072 1329073 1329434 1329436 1330242 1332525 1336194 1336195 1336196 1336197 1336199 1337200 1337201 1337202 1337203 1337204 1344041 1344042 1350673 1352700 1354380 1356748 1356751

1357209 1357720 1360386 1363016 1364444 1369292 1369293 1371741 1371743

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

7-31 7-34 7-38 7-41 7-43 3-3 3-3 3-3 3-3 3-7 3-3 3-3 3-3 3-3 1-3 1-9 1-9 1-9 1-9 4-5 4-7 4-7 4-7 4-7 4-7 4-7 4-7 4-7 4-7 4-7 4-7 2-27 2-27 4-3 4-5 2-27 7-46 7-46 7-17 7-12 7-14 7-17 7-19 1-9 1-9 7-43 8-7 8-7 8-13 8-13 6-7 6-7

1371744 1371746 1374210 1374211 1374535 1374541 1374796 1374797 1375907 1376425 1380773 1382662 1383684 1453260 1453337 1454340 1456863 1456871 1456873 1456874 1457300 1458109 1458110

6-7 6-7 2-27 2-27 3-11 7-8 7-8 7-8 7-8 6-7 6-4 7-45 7-17 6-3 6-9 4-9 7-45 7-45 7-45 7-45 4-9 4-9 1-13 4-9 4-9 2-11 2-11 2-9 2-11 1-13 2-9 2-11 8-3 4-9 7-45 1-13 1-13 1-13 2-25 1-13 2-20 2-25 2-20 2-25 1-13 7-45 2-20 2-25 7-45 1-3 7-45 7-45

1460350 1460351 1460539 1460690 1460697 1460716

7-45 7-45 6-7 1-7 1-7 2-20 2-25 1-7 2-9 2-11 2-20 2-20 2-25 2-9 2-22 2-20 2-22 2-20 2-25 2-22 2-11 1-11 2-20 2-5 2-9 2-5 3-15 3-15 3-15 3-15 3-15 3-15 3-15 3-15 8-7 3-15 4-9 2-5 8-7 8-7 8-7 8-7 8-7 6-3 6-4 7-45 2-27 2-22 7-45 7-45 7-45 7-46

16 19 19 25 15 34 34 18 8 14 12 3 11 13 8 2 17 1 5 8 13 14 15 16 17 18 19 9 20 26 7 11 10 11 49 51 11 9 9 20 9 15 8 25 3 4 2 8 2 5

1458114 1458176 1458177 1458348 1458349 1458398 1458500 1458542 1459055 1459056 1459057 1459058 1459060 1459075 1459452 1459757 1460285 1460341 1460348 1460349

See Service Manual for service procedures.

4 6 6 22 14 13 4 3 11 1 31 10 35 27 8 4 4 4 4 20 1 13 3 3 3 13 14 13 1 9 19 1 2 15 34 16 6 1 5 37 1 22 7 2 4 6 5 5

1460726 1461363 1461399 1461414 1461469 1461746 1461747 1461749 1461751 1461755 1461777 1461910 1462310 1462311 1462358 1462360 1462361 1462363 1462365 1462367 1462397 1462398 1462476 1463494 1463549 1463711 1464067 1464080 1464085 1464093 1464094 1464602 1464871 1465172 1465512 1465560 1465843 1465844 1465845 1465997

5 5 7 13 16 8 7 19 16 6 9 8 8 5 4 3 29 6 1 1 18 15 18 6 2 4 7 7 9 3 1 15 8 27 9 13 10 11 12 12 4 13 2 7 4 4 4 61 9-5

UNIT CODE F118 NORTH AMERICA

10/2013

NUMERICAL INDEX (continued) PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

1466120 1466121 1466344 1466511 1466839 1466843 1466845 1466854 1466906 1466907 1466923 1467008 1467074 1467075 1467459 1467556 1467622 1467623 1467750 1468287 1471697 1471800 1477428

2-27 2-27 2-27 7-46 2-25 2-25 2-25 4-5 2-25 2-25 7-46 7-46 1-13 1-13 8-7 2-25 2-25 2-25 3-7 7-45 8-7 6-9 2-5 2-9 2-5 2-9 2-9 8-7 8-7 7-21 7-31 7-41 7-43 6-9 1-7 6-9 6-9 6-9 6-9 6-9 6-9 6-9 6-9 6-9 6-9 6-9 6-9 6-9 6-9 6-9 6-9 6-9

1502102 1502104 1502105 1502107 1502108 1502109 1502111 1502113 1502114 1502115 1502118 1502119 1502120 1502121 1507373

6-9 6-9 6-9 6-9 6-9 6-9 6-9 6-9 6-9 6-9 6-9 6-9 6-9 6-9 3-3 3-7 3-3 8-7 8-7 1-3 3-11 1-7 1-7 1-3 8-7 7-45 4-3 4-5 4-3 4-5 8-4 8-4 8-4 8-4 3-3 3-11 1-9 7-46 2-17 4-3 2-3 2-5 2-27 2-32 1-7 4-3 2-3 2-5 8-7 6-3 2-27 4-3

11 17 12 15 16 13 10 22 7 27 1 2 11 22 20 20 24 8

2033680 2033688 2033690 2034093 2034291 2034292 2034294 2034515 2034542 2034544

2035547 2035548 2035549 2035550

25 22 1 18 25 13 34 11 10 11 10 1 1 1 1 37 17 5 69 36 6 18 29 6 7 20 5 12 12

2034549

7-17 8-13 8-13 8-3 8-15 8-15 8-15 2-25 8-15 2-3 2-5 2-3 2-5 2-3 2-5 2-3 2-5 2-3 2-5 2-3 2-5 2-3 2-5 2-3 2-5 2-3 2-5 2-3 2-5 2-3 2-5 1-3 2-27 2-32 2-9 7-21 7-23 7-27 7-31 7-34 7-38 7-41 7-43 7-17 7-17 2-27 2-27 2-27 2-27 2-27 7-4 7-4

7-4 7-4 7-4 7-4 7-4 7-4 7-4 7-4 7-4 7-4 7-4 7-4 7-4 7-4 7-4 7-4 7-4 7-4 7-4 7-4 7-4 7-4 7-4 7-4 7-4 7-12 7-17 7-4 7-4 7-4 7-4 7-4 7-4 7-4 7-4 7-17 7-17 7-17 7-17 7-12 7-12 1-3 7-17 7-19 7-12 7-17 7-19 7-19 7-12 7-17 7-19 7-19

1477483 1479052 1484267 1486513 1486515 1488398

1494611 1494689 1495583 1495584 1499928 1500740 1502089 1502090 1502091 1502092 1502094 1502095 1502096 1502097 1502098 1502099 1502100 1502101 9-6

6 8 19 60 13 12 21 24 15 22 54 48 1 1 14 10 10 17 36 14 4 18 15 18 16 5 14 14 4 4 12 4 14 17

1 2 8 9 24 25 26 6 18 3 21 20 19

1507503 1516735 1516737 1520506 1520834 1529041 1534660 1586999 1593670 1652443 2004690 2007859 2013011 2013012 2013013 2013190 2013819 2014670 2021802 2023330 2031092 2033246 2033414 2033425 2033511 2033572 2033573 2033593 2033612 2033651 2033656

34 6 7

2034545 2034546 2034547 2034548

2034550 2034551 2034552 2034553 2034554 2034636 2034678 2034680 2034881 2035175

2035246 2035249 2035297 2035298 2035300 2035301 2035302 2035545 2035546

See Service Manual for service procedures.

5 22 2 1 13 32 11 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 9 9 10 10 11 11 25 6 5 8 14 16 16 14 17 17 22 13 2 1 27 5 6 24 25 3 3

2035551 2035552 2035553 2035554 2035555 2035556 2035557 2035558 2035559 2035624 2035628 2035632 2035633 2035636 2035637 2035638 2035640 2035641 2035642 2035644 2035654 2035656 2035661 2035856 2035857 2035867 2035868 2035869

3 3 3 2 2 2 2 2 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 3 1 1 1 2 2 2 2

24 1 5 5 1 5 5 5 1 5 5

©2013 HYSTER COMPANY

UNIT CODE F118 NORTH AMERICA

10/2013

NUMERICAL INDEX (continued) PART NO.

PAGE ITEM

2035870 2035873

7-19 7-17 7-19 7-13 7-17 7-19 7-19 7-13 7-17 7-19 7-19 7-19 7-19 7-21 7-23 7-27 7-31 7-33 7-37 7-41 7-43 7-43 8-15 4-9 8-15 8-15 8-17 1-13 2-11 1-13 8-10 8-10 8-10 2-11 2-11 8-10 1-7 1-13 7-45 2-7 2-7 2-7 1-11 1-13 8-7 8-7 2-25 7-4 7-4 7-4 7-4 2-11

2035874 2035875 2035876 2035877 2035878 2035881 2035984

2036144 2036145 2036146 2036147 2036163 2036247 2036248 2036249 2036250 2036252 2036335 2036352 2036363 2036364 2036365 2036496 2036504 2036505 2036508 2036509 2036510 2036512 2036513 2036527

5 2 17 17 2 17 17 17 2 17 17 17 6 10 12 12 10 13 13 18 10 11 8 7 19 9 22 14 5 17 1 1 2 12 13 8 8 18 23 10 4 3 5 5

PART NO.

2036533 2036573

2036579

2036581

2036582

2036583

2036584 2036585 2036586 2036587

2036588

2036598 14 3 3 3 3 11

©2013 HYSTER COMPANY

2036599 2036601 2036602

PAGE ITEM

8-13 1-13 7-21 7-24 7-28 7-31 7-34 7-38 7-34 7-38 7-43 7-46 7-31 7-34 7-38 7-46 7-21 7-24 7-28 7-34 7-38 7-41 7-43 7-46 7-24 7-28 7-31 7-34 7-38 7-46 7-31 7-33 7-33 7-31 7-33 7-33 7-33 7-31 7-33 7-33 7-33 7-31 7-33 7-33 7-33 7-21 7-31 7-21 7-31 7-21 7-31 7-21

1 12 20 24 24 20 27 27 29 29 14 68 21 29 29 68 15 25 25 28 28 32 20 68 25 25 15 28 28 68 24 6 6 24 6 6 6 24 6 6 6 24 6 6 6 2 2 2 2 2 2 2

PART NO.

2036705

2036815 2036817 2036818 2036821 2036873 2036876 2036917 2036918 2036921 2037118 2037119 2037150 2037151 2037415 2037427 2037428 2037429 2037430 2037431 2037432 2037473 2037474 2037486 2037499 2037511 2037569 2037570 2037571

See Service Manual for service procedures.

PAGE ITEM

PART NO.

PAGE ITEM

7-31 7-21 7-23 7-24 7-27 7-28 7-31 7-33 7-34 7-37 7-38 7-41 7-43 2-32 2-3 2-32 2-3 2-32 2-3 6-3 2-25 3-7 3-15 3-8 3-15 2-32 2-3 2-5 2-27 2-5 8-10 8-10 2-22 2-25 7-4 7-4 7-4 7-4 7-4 7-4 7-4 7-4 2-22 2-25 8-15 2-22 2-25 2-20 2-25 2-20 2-25 2-22

2037598 2037623

2-32 7-17 7-19 7-12 7-14 7-45 7-45 7-45 8-13 8-13 1-13 8-10 6-3 6-7 7-4 7-4 7-4 7-4 3-7 8-13 7-23 7-23 7-27 7-27 7-33 7-33 7-37 7-37 7-41 7-43 7-23 7-23 7-27 7-27 7-33 7-33 7-37 7-37 7-41 7-43 7-41 7-43 7-37 7-37 7-43 7-37 7-37 7-43 7-43 2-25 7-23 7-23

2 5 7 17 7 17 5 8 18 8 18 13 5 1 20 20 20 33 9 49

2037625 2037649 2037668 2037674 2037699 2037700 2037757 2037930 2037972 2037975 2037976 2037977 2037981 2037991 2038080

49 12 19 19 26 10 10 9 14 3 3 3 3 3 3 2 1 17 25 7 5 11 11 5 10 6 16

2038081

2038083 2038084 2038085 2038086 2038199 2038648

11 3 6 7 7 21 20 30 7 10 17 7 14 3 3 3 3 4 4 4 4 4 4 4 4 10 2 4 4 4 4 4 4 4 4 10 2 10 2 6 6 23 6 6 23 23 18 4 4 9-7

UNIT CODE F118 NORTH AMERICA

10/2013

NUMERICAL INDEX (continued) PART NO.

2038649

2038662

2038678 2038894 2038898 2038899 2038900 2038901 2038902 2038904 2038905 2038906 2038907 2038908 2038909 2038910 2038912 2038913 2038914

9-8

PAGE ITEM

PART NO.

PAGE ITEM

7-23 7-27 7-27 7-27 7-33 7-33 7-33 7-37 7-37 7-37 7-23 7-23 7-23 7-27 7-27 7-27 7-33 7-33 7-33 7-37 7-37 7-37 7-23 7-27 7-33 7-37 1-3 7-4 7-8 7-8 7-8 7-8 7-8 7-8 7-8 7-8 7-8 7-8 7-8 7-8 7-8 7-8 7-8 7-8 7-8 7-8 7-8 7-8 7-8 7-8 7-8 7-8

2038915

7-8 7-8 7-8 7-8 7-8 7-19 7-19 7-19 7-19 7-19 7-19 7-21 7-23 7-27 7-31 7-33 7-37 8-17 8-17 8-17 8-15 8-17 7-46 1-13 1-13 7-41 7-43 8-5 3-7 3-7 8-5 7-46 7-37 7-37 7-37 7-37 7-37 7-37 7-37 6-3 6-7 6-3 2-3 2-5 6-9 2-3 2-5 6-9 8-7 8-7 7-24 7-28

4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 11 1 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 5 5 5 5 5 5 5 5 5

2038916 2038917 2038918 2038920 2038921 2038922 2038923 2038924 2038925 2038927

2038937 2038938 2038939 2038940 2038970 2039030 2039031 2039073 2040522 2040581 2041014 2041486 2041690 2041691 2041875 2042711 2045075 2045527 2045532 2045594 2045608 2045697

5 5 5 5 5

1 1 1 1 1 1 1 4 14 10 23 66 7 8 2 8 13 35 15 12 6 6 6 6 6 6 6 14 32 39 32 39 1 7 25 25

PART NO.

2046826 2052015 2052019 2052020 2052235 2072075 2302030

2302220 2302271 2302353 2302385 2302421 2302437 2302587 2302653 2302695 2302703 2302870 2302907 2302911 2302912 2302920

2302982 2302993 2303007 2303049 2303062 2303063 2303095 2303102 2303157 2303227 2303239 2303412 2303427 2303593

See Service Manual for service procedures.

PAGE ITEM

PART NO.

PAGE ITEM

7-34 7-38 7-34 7-38 6-7 6-7 6-7 6-7 7-8 7-12 7-14 7-17 7-19 2-22 7-17 3-7 3-7 8-5 3-3 7-45 2-3 2-5 2-17 3-8 1-3 1-3 2-17 3-7 3-3 3-7 2-18 7-23 7-27 7-33 7-37 8-13 2-17 7-14 7-45 7-8 7-45 8-13 2-17 4-3 7-15 2-5 2-32 3-8 6-7 3-7 1-3 7-45

28 28 29 29 1 3

2303610 2303700 2303793 2304002 2304093 2304138

7 14 7 7 4 7 14 12 28 9 2 17 2 13 13

2304231 2304346 2304464 2304571

7-4 6-9 4-3 7-19 7-8 2-5 2-17 7-11 7-4 7-8 7-21 7-23 7-27 7-31 7-33 7-37 7-41 7-43 7-12 7-14 7-17 7-19 2-32 5-3 3-7 3-7 2-31 8-17 3-7 7-41 7-8 7-8 7-4 2-17 1-7 7-17 1-3 7-19 2-3 2-5 7-41 7-43 2-3 2-5 7-45 3-8 7-12 7-14 7-17 7-19 7-13 7-15

20 20 15 22 25 30 1 6 6 7 7 9 36 11 7 7 11 10 1 17 30 6 1 34 1 33

2304638

2304649 2304676 2304693 2304787 2304934 2304939 2304967 2305067 2305090 2305093 2305104 2305158 2305213 2305232 2305315 2305372 2305374 2305410 2305434 2305487 2305493 2305540

2305566

6 1 6 12 37 2 11 9 14 3 5 5 3 5 5 11 22 3 3 18 3 4 3 18 26 13 24 23 2 10 13 27 5 14 19 6 12 12 9 1 13 13 32 1 1 19 1 17 17

©2013 HYSTER COMPANY

UNIT CODE F118 NORTH AMERICA

10/2013

NUMERICAL INDEX (continued) PART NO.

2305583 2305650 2305657 2305888 2305960 2305992 2306131 2306205 2306211

2306223 2306229 2306243 2306258 2306262 2306269 2306364 2306388 2306459 2306463 2306609

2306617 2306850 2306859

2306882 2306883 2306942 2306975 2306995

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

7-17 7-12 7-14 7-19 6-3 7-4 7-4 1-3 7-11 7-14 1-3 7-21 7-23 7-27 7-31 7-33 7-37 7-41 7-43 4-3 3-3 1-3 1-3 7-45 7-45 7-8 1-13 2-9 7-19 3-7 7-12 7-14 7-17 4-9 7-23 7-27 7-33 7-37 8-17 2-11 7-12 7-14 7-14 7-17 4-5 8-17 7-11 2-22 2-25 8-5

2307124 2307131 2307145 2307147

7-8 2-17 7-8 7-17 7-19 2-32 7-31 7-43 3-7 7-41 7-43 1-3 4-3 4-5 7-12 7-14 7-17 1-3 7-14 2-32 8-13 8-3 2-17 3-3 2-3 2-5 1-3 7-4 2-29 2-31 7-4 7-45 1-3 3-7 6-7 7-4 7-4 7-11 7-45 7-8 2-22 7-4 7-4 7-13 7-15 7-17 7-19 3-3 3-7 6-7

2308943 2309067 2309098 2309196 2309214 2309223 2309279 2309337

7-11 7-4 7-8 7-46 7-8 8-7 7-41 7-21 7-23 7-27 7-31 7-34 7-38 7-41 7-43 8-17 3-3 3-7 7-15 6-7 7-8 1-3 1-3 7-13 7-15 7-17 4-9 7-14 7-4 7-14 7-8 2-17 2-27 7-11 3-8 4-3 4-5 8-5 3-3 7-12 7-14 7-17 3-3 3-7 6-3 7-12 7-17 7-4 1-13

7 1 5 55 16 5 4 13 15 15 13 16 16 21 12 8 31 37 17 13 5 21 21 17 17 2 19

2310615 2310978 2310997 2311041

2

2311820

1 9 6 2

2311872 2311880 2311940 2311966 2311984

2-32 6-7 8-17 2-22 2-22 2-25 7-4 7-4 7-11 7-4 7-11 7-8 7-31 7-34 7-38 7-43 2-18 2-22 2-25 7-8 4-9 7-4 1-7 3-7 7-45 1-11 1-13 2-11 2-22 2-25 2-22 4-3 2-11 8-17 7-12 7-17 7-45 7-46 7-46 7-46 7-46 7-46 7-46 7-46 7-45 7-46 7-4 6-3 8-7

2 10 10 10 16 2 7 2 10 5 14 7 9 9 7 10 10 15 7 1 39 15 15 6 12 8 10 14 6 38

5 3 3 3 3 16 14 6 6 6 3 22 6 4 13 17 1

©2013 HYSTER COMPANY

2307162 2307239 2307254 2307297 2307413 2307430 2307447 2307518 2307772 2307775 2307928 2308010 2308038 2308097 2308118 2308151 2308208 2308235 2308262 2308460 2308483 2308497 2308522 2308557 2308588 2308604 2308631 2308708 2308709 2308726

2308812 2308872

5 5 15 3 6 3 23 3 19 5 19 27 8 23 5 5 1 3 5 14 7 9 1 33 13 13 26 5 24 15 2 2 4 32 12 14 18 8 14 14 10 1 12

2309378 2309452 2309477 2309481 2309503 2309538 2309560 2309585 2309676 2309797 2309803 2309976 2309981 2309989 2310075 2310139 2310208 2310345 2310361 2310377 2310390 2310430 2310444

26 31 3

2310546 2310605

See Service Manual for service procedures.

18 2 10 5 5 1 30 29 19 6 3 1 3

2311054 2311092 2311159 2311238 2311241 2311243 2311267

2311302 2311556 2311633 2311653 2311676 2311746 2311762 2311796 2311797 2311800

2790363 2790817 2796373 2796374 2796375 2796376 2796380 2796382 2796383 2798606 2805502 4002241 4010814

13 12 21 15 16 19 4 2 3 1 6 14 22 26 26 21 2 12 16 5 22 15 2 33 8 2 14 4 16 20 11 1 2 15 6 3 35 47 41 40 42 46 44 43 39 45 8 35 16

9-9

UNIT CODE F118 NORTH AMERICA

10/2013

NUMERICAL INDEX (continued) NOTES

9-10

See Service Manual for service procedures.

©2013 HYSTER COMPANY