Hyster ELECTRIC N30XMDR2 N45XMR2 (F138) Parts Manual – PDF DOWNLOAD

ELECTRIC N30XMDR2, N45XMR2 (F138)

1458149 12/2013

©2013 HYSTER COMPANY

UNIT CODE F138 NORTH AMERICA

12/2013

SECTIONS 1

FRAME

2

ELECTRICAL SYSTEM

3

DRIVE UNIT

4

STEERING SYSTEM

5

BRAKE/ACCELERATOR SYSTEM

6

LOAD WHEEL

7

HYDRAULIC SYSTEM

8

MAST-THREE STAGE FULL FREE-LIFT

9

CARRIAGE

10

OPTIONS

11

NUMERICAL INDEX

This Parts Manual is divided into 11 major sections which are listed above. Quick reference to these sections can be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages to the corresponding tab.

12/2013

UNIT CODE F138 NORTH AMERICA

TABLE OF CONTENTS DESCRIPTION

PAGE

A AUDIBLE ALARM ............................................................................................................................................ 10-10 B BACKREST 48-INCH SIDE REACH MOUNT .................................................................................................................

BATTERY CONNECTOR ................................................................................................................................

BATTERY TRAY .............................................................................................................................................

BRAKE ............................................................................................................................................................

BRAKE PEDAL AND OPERATOR SENSING SWITCH → S/N F138N01936X .................................................................................................................................

S/N F138N01937X → .................................................................................................................................

BRAKE SYSTEM 3/2002 → ....................................................................................................................................................

C CARRIAGE SCISSOR 24-INCH REACH .........................................................................................................................................

CASTER WHEEL ............................................................................................................................................

CHAINS, PINS, AND ANCHORS THREE STAGE FULL FREE-LIFT ..............................................................................................................

CONTACTOR LIFT .............................................................................................................................................................

POWER STEER ..........................................................................................................................................

TRACTION ..................................................................................................................................................

CONTACTOR PANEL "E" CONSTRUCTION .................................................................................................................................

"EE" CONSTRUCTION ...............................................................................................................................

CONTROL HANDLE .......................................................................................................................................

CONTROL HANDLE ASSEMBLY ...................................................................................................................

CONTROL HANDLE SWIVEL ASSEMBLY ....................................................................................................

CONTROL VALVE ..........................................................................................................................................

CONTROL VALVE AND FITTINGS ................................................................................................................

CYLINDER INSTALLATION THREE STAGE FULL FREE-LIFT ..............................................................................................................

D DECAL AND PLATE LOCATION ....................................................................................................................

DRIVE UNIT 20.0:1 GEAR RATIO ...................................................................................................................................

9-29 2-24 10-8 5-5 5-8 5-10 5-2

9-10 3-4 8-18 2-14 2-10 2-12 2-6 2-8 2-20 2-18 2-22 7-12 7-10 8-22 1-2 3-6

E ELECTRICAL ..................................................................................................................................................

2-2 ELECTRICAL COMPONENTS ........................................................................................................................ 2-16 F FORK SHAFT TYPE 1-3/4 X 4 IN. (45 MM X 100 MM) ......................................................................................... 9-28 FREE-LIFT CYLINDER THREE STAGE FULL FREE-LIFT - STANDARD ....................................................................................... 8-28 ©2013 HYSTER COMPANY

See Service Manual for service procedures.

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TABLE OF CONTENTS (continued) DESCRIPTION

PAGE

THREE STAGE FULL FREE-LIFT - FREEZER .......................................................................................... 8-32 H HEADER HOSE THREE STAGE FULL FREE-LIFT (→ S/N A570D01966) (→ S/N A571D01678) ....................................

THREE STAGE FULL FREE-LIFT (S/N A571D01679 →) (S/N A570D01967 →) ....................................

HOIST PUMP MOTOR → 9/2001 ....................................................................................................................................................

HOOD AND COVERS → S/N F138N01936X .................................................................................................................................

S/N F138N01937X → .................................................................................................................................

HYDRAULIC MOTOR 9/2001 → ....................................................................................................................................................

HYDRAULIC PUMP ........................................................................................................................................

HYDRAULIC PUMP AND MOTOR .................................................................................................................

HYDRAULIC SYSTEM → 11/2000 ..................................................................................................................................................

11/2000 → ..................................................................................................................................................

HYDRAULIC TANK .........................................................................................................................................

8-6 8-10 7-22 1-4 1-8 7-24 7-20 7-18 7-2 7-6 7-16

I INNER FRAME CARRIAGE ............................................................................................................................ 9-18 INTEGRAL SIDE-SHIFT CYLINDER 24-INCH AND 42-INCH REACH ................................................................................................................. 9-26 L LABELS AND PAINT ....................................................................................................................................... 1-12 LIFT LIMIT SWITCH THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-35 LIGHTS ............................................................................................................................................................ 10-2 M MAIN FREE-LIFT THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-14 MAIN LIFT CYLINDER THREE STAGE FULL FREE-LIFT .............................................................................................................. 8-24 MASTER CYLINDER ...................................................................................................................................... 5-12 MASTER DRIVE UNIT ....................................................................................................................................

3-2 O OPERATOR GUARD ...................................................................................................................................... 1-11 OPERATOR LIGHT AND FAN → S/N F138N01805W ................................................................................................................................ 10-4 S/N F138N01806W → ................................................................................................................................ 10-6 OUTER FRAME CARRIAGE SIDE-SHIFT ................................................................................................................................................

9-6 STANDARD .................................................................................................................................................

9-2 OUTER, INTERMEDIATE, AND INNER MAST THREE STAGE FULL FREE-LIFT ..............................................................................................................

8-2

ii

See Service Manual for service procedures.

©2013 HYSTER COMPANY

12/2013

UNIT CODE F138 NORTH AMERICA

TABLE OF CONTENTS (continued) DESCRIPTION

PAGE

P POWER STEER ..............................................................................................................................................

4-2

R REACH CYLINDER 24-INCH AND 42-INCH REACH ................................................................................................................. 9-22 S SCISSOR CARRIAGE 42-INCH REACH .........................................................................................................................................

SINGLE LOAD WHEEL ...................................................................................................................................

SLAVE CYLINDER ..........................................................................................................................................

STEER CONTROL UNIT .................................................................................................................................

STEER MOTOR ..............................................................................................................................................

AUXILIARY - STANDARD "E" CONSTRUCTION .......................................................................................

STEER PUMP AUXILIARY - "EE" CONSTRUCTION .........................................................................................................

AUXILIARY ..................................................................................................................................................

STEER PUMP AND MOTOR AUXILIARY ..................................................................................................................................................

9-14 6-4 5-6 4-4 4-6 4-10 4-12 4-14 4-8

T 6-2 TANDEM LOAD WHEEL .................................................................................................................................

TILT CYLINDER .............................................................................................................................................. 9-24 TRACTION MOTOR ........................................................................................................................................

3-8

©2013 HYSTER COMPANY

See Service Manual for service procedures.

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ABBREVIATIONS QUICK REFERENCE SHEET Listed below are abbreviations used in parts manuals to denote the following expressions: spacer TERM

DEFINITION

TERM

DEFINITION

Amp

Amperes

FRE

Freezer Environment

AR

As Required

in.

inches

BDI

Battery Discharge Indicators

LPG

Liquefied Petroleum Gas

BWI

Brush Wear Indicator

MAP

Manifold Absolute Pressure

CE

Communicator End

mm

millimeters

CRE

Corrosive Environment

MSTS

Microprocessor Spark Timing System

D/B

Date Break

NPT

National Pipe Threads

dbA

Decibel "A" Scale

O/S

Oversize

DE

Drive End

PTO

Power Take Off

ECH

Empty Container Handler

RPM

Revolutions per Minute

ECH-3

Empty Container Handler - 3 High Stacking

S/N

Serial Number

TMM

Truck Management Module

ECH-4

Empty Container Handler - 4 High Stacking

UL Type D

Diesel-Powered Safety Rating

ECH-5

Empty Container Handler - 5 High Stacking

UL Type DS

Diesel-Powered Safety Rating

UL Type E

Battery-Powered Safety Rating

ECH-6

Empty Container Handler - 6 High Stacking

UL Type EE

Battery-Powered Safety Rating

UL Type ES

Battery-Powered Safety Rating

ECH-7

Empty Container Handler - 7 High Stacking

UL Type G

Gasoline-Powered Safety Rating

UL Type GS

Gasoline-Powered Safety Rating

ECM

Electronic Control Module

UL Type LP

Gas-Powered Safety Rating

ECN

Engineering Change Notice

UL Type LPS

LP Gas-Powered Safety Rating

EEPROM

Electrically Erasable Programmable Read Only Memory

U/S

Undersize

EPA

US Environmental Protection Agency

UL

Underwriters Laboratory

EPROM

Electrically Programmable Read Only Memory

V

Volts

iv

See Service Manual for service procedures.

©2013 HYSTER COMPANY

12/2013

UNIT CODE F138 NORTH AMERICA

HOW TO USE THE ILLUSTRATED PARTS MANUAL This parts manual describes and illustrates assemblies, subassemblies, and detail parts needed for service replacement.

©2013 HYSTER COMPANY

The different constructions are indicated by keys and footnotes. The callouts correspond to descriptions found on the next page.

See Service Manual for service procedures.

v

UNIT CODE F138 NORTH AMERICA

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HOW TO FIND THE DESIRED PART NUMBER

1.

2.

3.

4.

5.

WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN: Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.

Turn to the section you chose. Use the Section Table of Contents to determine the assembly which would normally contain the part required.

Then locate the part on the assembly breakdown page.

WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN: Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).

Locate the assembly the required part is used on and turn to the page indicated for that assembly.

Then locate the part on the assembly breakdown page.

WHEN THE PART NUMBER IS KNOWN: Use the Numerical Index (Page 11-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.

GENERAL:

6.

The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.

Parts Supersession Information. Part numbers that have this history will be displayed in the parts list in the order that they were superseded (from oldest to newest). The superseded part numbers will be shown with a line through them.

Five periods in the PART NO. column (. . . . .) indicate that the part is either Not Serviced Separately or there is a reference to another figure.

A figure reference is denoted by a pointing hand followed by a figure number in the DESCRIPTION column (FFigure 10)

7.

8.

vi

Keys are used to show two or more similar assemblies, RH and LH assembly parts, etc.

Select the appropriate key, "A", "B", "C", "D", or "E" and the corresponding quantity column to find the required parts. Two periods in the QTY column (..) indicate that the part is not used for that assembly.

Indented descriptions under the DESCRIPTION column are used to indicate assemblies and

subparts of assemblies. In the example on the previous page, BEARING CAP (Item 2) is a subpart of the major assembly CASE. 9. Quantities shown are for one assembly. The quantities of the subpart BEARING CAP are indicated as two and two. This means two per CASE assembly.

10. Serial number breaks identify the most current parts information and are shown as follows: → S/N D001H2628 Indicates last serial number affected.

S/N D001H2629 → Indicates the first serial number affected.

S/N D001H1553 ↔ S/N D001H3291 Indicates a range of serial numbers affected.

ECN numbers for pending serial numbers are shown to allow for the inclusion of the most current parts information and are identified as follows: → S/N Pending Per ECN 63243 Indicates a pending serial number for last unit affected.

S/N Pending Per ECN 63243 → Indicates a pending serial number for first unit affected.

Date breaks are used to indicate when a change occurred but a subsequent serial number break was not recorded. This is an arbitrary date usually based on the ECN release and are identified as follows: → D/B 3/00 Indicates that a change occurred sometime within that month for the item affected.

D/B 3/00 → Indicates that a change occurred sometime within that month for the item affected.

D/B 3/00 ↔ D/B 4/00 Indicates a range of production dates of the item affected.

Contact your local dealer for Hyster lift trucks for serial number information for items with a ECN or a date break.

ORDERING PARTS: When ordering replacement parts, give the unit serial number, part number, name of part and quantity required.

For any further information on parts, service, or ordering, consult your local dealer for Hyster lift trucks.

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F138 NORTH AMERICA

12/2013

IDENTIFICATION OF TRUCK SERIAL NUMBERS

(1) and (2)

The first letter and three numbers indicate the truck unit code.

(3)

The second letter indicates the plant of manufacture.

(4)

The four or five digit number indicates the production sequence number of the truck.

(5)

The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.

The letters "I", "O", and "Q" will not be used.

For pending serial numbers contact your local dealer for Hyster lift trucks.

Parts referred to in this book as right or left hand parts are in accordance with the illustration above.

©2013 HYSTER COMPANY

See Service Manual for service procedures.

vii

UNIT CODE F138 NORTH AMERICA

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PUBLICATIONS Every new lift truck is provided with an OPERATING MANUAL. This manual has information that the operator must know for inspection and operation of the lift truck.

SERVICE MAINTENANCE MANUALS, which provide service and overhaul procedures, and PARTS

MANUALS with complete replacement part identification, are available at a nominal fee from your Hyster dealer to assist users in effectively maintaining Hyster lift trucks in a safe, useful condition. See the list below for information on ordering specific publications for this model lift truck.

PUBLICATION

HYSTER PART NUMBER

Operating Manual........................................................................................................................ 1458152 Service Manual (Complete)........................................................................................................... 897707 Parts Manual............................................................................................................................... 1458149

viii

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F138 NORTH AMERICA

12/2013

1

FRAME

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UNIT CODE F138 NORTH AMERICA

SECTION 1 FRAME DESCRIPTION

PAGE

DECAL AND PLATE LOCATION ....................................................................................................................

1-2 HOOD AND COVERS → S/N F138N01936X .................................................................................................................................

1-4 S/N F138N01937X → .................................................................................................................................

1-8 LABELS AND PAINT ....................................................................................................................................... 1-12 OPERATOR GUARD ...................................................................................................................................... 1-11

©2013 HYSTER COMPANY

See Service Manual for service procedures.

1-1

UNIT CODE F138 NORTH AMERICA

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DECAL AND PLATE LOCATION (FIGURE 1-1)

1-2

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F138 NORTH AMERICA

12/2013

DECAL AND PLATE LOCATION ITEM 1 2 3 4 5 6 6 7 8 9 10 11 12 13 14 15 16 17 18 19 19 20 20 21

PART NO. a. . . . .

2302021 1529041 2308468 196927 2311746 2310932 2305689 1529042 335991 1453702 335989 2307400 2308076 2036501 2305811 275661 1458272 2033511 1494689 2013649 1498263 389688 1534660

DESCRIPTION

QTY

Label- Overhead Guard Impact Rating ...............................................................

Label (Operator Warning) ...................................................................................

Label (Hyster) .....................................................................................................

Label (Fork Warning) ..........................................................................................

Label (UL Type EE) ............................................................................................

Label (Model 30) .................................................................................................

Label (Model 45) .................................................................................................

Label (Pinch Warning) ........................................................................................

Label (Hyster) .....................................................................................................

Cover (Information Case) ...................................................................................

Operator Manual .................................................................................................

Information Case ................................................................................................

Rivet ....................................................................................................................

Plate (Mounting Strip) .........................................................................................

Label ...................................................................................................................

Label (Articulation Warning) ...............................................................................

Label (Freezer) ...................................................................................................

Label (Traction and Hydraulic Function) .............................................................

Label (Battery Connector Caution) .....................................................................

Plate (UL Type E) ...............................................................................................

Plate (UL Type EE) .............................................................................................

Nameplate (Hyster High Lift) ..............................................................................

Nameplate Cover ................................................................................................

Label (Patents and Trademarks) ........................................................................

1 1 2 2 2 2 2 2 1 1 1 1 4 2 1 1 1 1 1 1 1 1 1 1

FOOTNOTES: a

Contact Your Local Hyster Dealer

©2013 HYSTER COMPANY

See Service Manual for service procedures.

1-3

UNIT CODE F138 NORTH AMERICA

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HOOD AND COVERS (FIGURE 1-2) (→ S/N F138N01936X)

1-4

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F138 NORTH AMERICA

12/2013

HOOD AND COVERS (→ S/N F138N01936X) KEY: A: 16.6 in. Battery Box B: 18.8 in. Battery Box C: 21.1 in. Battery Box ITEM 1 1 2 3 4 5 6 6 6 7 7 7 7 7 7 7 8 8 8 8 9 10 10 10 10 10 11 12 13 14 15 16 16 16 17 17 17 18 18 18 19 19 19

PART NO. 2306030 2310970 1457028 17178 2034638 249668 1457997 1457998 1457999 1455985 15152 16712 18515 17178 2031173 249668 1474896 15127 15154 18460 1456469 1456468 15127 15154 18718 2035767 a 18497 a 216895 a 18515 a 15155 a 15055 2302495 2302952 2305145 4058136 2302481 2302926 2309424 a 2303173 a 2303359 a 2305021 b 18497 e 18508 f 18513

©2013 HYSTER COMPANY

DESCRIPTION

A

QTY B

C

Hinge (Freezer) .................................................................................

Hinge (Standard) ...............................................................................

Door ...................................................................................................

Capscrew ..........................................................................................

Washer ..............................................................................................

Nut .....................................................................................................

Cover .................................................................................................

Cover .................................................................................................

Cover .................................................................................................

Cover .................................................................................................

Lockwasher ...................................................................................

Screw ............................................................................................

Washer ..........................................................................................

Capscrew ......................................................................................

Clip ................................................................................................

Nut .................................................................................................

Cushion .............................................................................................

Washer ..........................................................................................

Lockwasher ...................................................................................

Capscrew ......................................................................................

Cushion .............................................................................................

Cushion .............................................................................................

Washer ..........................................................................................

Lockwasher ...................................................................................

Capscrew ......................................................................................

Clip ................................................................................................

Capscrew ..........................................................................................

Static Strap ........................................................................................

Washer ..............................................................................................

Lockwasher .......................................................................................

Nut .....................................................................................................

Roller .................................................................................................

Roller .................................................................................................

1 1 1 11 10 11 1 .. ..

1 8 8 3 3 4 3 1 6 6 6 1 1 6 6 6 44 1 1 2 1 1 ..

5

1 1 1 11 10 11 ..

1 ..

1 8 8 3 3 4 3 1 6 6 6 1 1 6 6 6 4 1 1 2 1 1 .. ..

1 1 1 11 10 11 .. ..

1 1 8 8 3 3 4 3 1 6 6 6 1 1 6 6 6 4 1 1 2 1 1 6 ..

Roller .................................................................................................

Retainer .............................................................................................

Plate ..................................................................................................

Retainer .............................................................................................

Retainer .............................................................................................

Plate ..................................................................................................

Retainer .............................................................................................

Capscrew ..........................................................................................

Capscrew ..........................................................................................

Capscrew ..........................................................................................

.. ..

2 .. ..

2. ..

2 2 2

5 .. ..

2 .. ..

2 2 2 2

..

2 .. ..

2 .. ..

2 2 2

See Service Manual for service procedures.

1-5

UNIT CODE F138 NORTH AMERICA

12/2013

HOOD AND COVERS (→ S/N F138N01936X) KEY: A: 16.6 in. Battery Box B: 18.8 in. Battery Box C: 21.1 in. Battery Box ITEM 20 21 21 22 23 24 25 25 25 26 26 26 26 27 27 27 27 28 28 29 29 30 31 32

PART NO. c 2306205 d 2306243 g 2306243 bef 15155 bef 15055 a 2305060 j 16836 k 16836 p 18498 i 2302703 m 2302703 i 2308771 m 2308771 n 2307752 o 2307752 n 2309538 o 2309538 h 15155 l 15155 h 15055 l 15055 2036141 2306899 244272

DESCRIPTION

A

Spacer ...............................................................................................

Tube ..................................................................................................

Tube ..................................................................................................

Lockwasher .......................................................................................

Nut .....................................................................................................

Padlock ..............................................................................................

Capscrew ..........................................................................................

Capscrew ..........................................................................................

Capscrew ..........................................................................................

Spacer Bar ........................................................................................

Spacer Bar ........................................................................................

Spacer ...............................................................................................

Spacer ...............................................................................................

Tube ..................................................................................................

Tube ..................................................................................................

Tube Spacer ......................................................................................

Tube Spacer ......................................................................................

Lockwasher .......................................................................................

Lockwasher .......................................................................................

Nut .....................................................................................................

Nut .....................................................................................................

Plate ..................................................................................................

Clip ....................................................................................................

Screw ................................................................................................

1 1 2 2 2 2 2 4 4 1 2 .. .. .. ..

1 2 2 4 2 4 1 1 2

QTY B 1 1 2 2 2 2 2 4 4 .. ..

1 2 1 2 .. ..

2 4 2 4 1 1 2

C 1 1 2 2 2 2 2 4 4 .. ..

1 2 1 2 .. ..

2 4 2 4 1 1 2

FOOTNOTES: a b c d e f g h

1-6

"EE" Classification Front to Back Spacer - 0.5 in., 1.00 in.

Front to Back Spacer - 0.5 in., 1.50 in., 2.50 in.

Front to Back Spacer - 1.00 in., 1.50 in., 2.00 in., 2.50 in.

Front to Back Spacer - 1.50 in., 2.00 in.

Front to Back Spacer - 2.50 in., 3.00 in.

Front to Back Spacer - 3.00 in.

Side to Side Spacer - 0.5 in.

i j k l m n o p

Side to Side Spacer - 0.5 in., 1.50 in., 2.50 in.

Side to Side Spacer - 0.5 in., 2.50 in.

Side to Side Spacer - 1.00 in., 1.50 in., 2.00 in.

Side to Side Spacer - 1.00 in., 1.50 in., 2.00 in., 2.50 in., 3.00 in.

Side to Side Spacer - 1.00 in., 3.00 in.

Side to Side Spacer - 1.50 in.

Side to Side Spacer - 2.00 in., 2.50 in., 3.00 in.

Side to Side Spacer - 3.00 in.

See Service Manual for service procedures.

©2013 HYSTER COMPANY

12/2013

UNIT CODE F138 NORTH AMERICA

NOTES

©2013 HYSTER COMPANY

See Service Manual for service procedures.

1-7

UNIT CODE F138 NORTH AMERICA

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HOOD AND COVERS (FIGURE 1-3) (S/N F138N01937X →)

1-8

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F138 NORTH AMERICA

12/2013

HOOD AND COVERS (S/N F138N01937X →) KEY: A: 16.6 in. Battery Box B: 18.8 in. Battery Box C: 21.1 in. Battery Box ITEM 1 1 2 3 4 5 6 6 6 7 7 7 7 7 7 7 8 8 8 8 9 9 10 11 12 13 14 15 15 15 16 16 16 17 17 17 18 18 18 19 20 20 21

PART NO. 2306030 2310970 1457028 2307934 2034639 269200 1457997 1457998 1457999 1455985 15152 16712 18515 17178 2031173 249668 1474896 15127 15154 18460 1468017 1474743 a 18497 a 216895 a 18515 a 15155 a 15055 2302495 2302952 2305145 4058136 2302481 2302926 2309424 a 2303173 a 2303359 a 2305021 b 18497 e 18508 f 18513 c 2306205 d 2306243 g 2306243 bef 15155

©2013 HYSTER COMPANY

DESCRIPTION

A

QTY B

C

Hinge (Freezer) .................................................................................

Hinge (Standard) ...............................................................................

Door ...................................................................................................

Screw ................................................................................................

Washer ..............................................................................................

Nut .....................................................................................................

Cover .................................................................................................

Cover .................................................................................................

Cover .................................................................................................

Cover .................................................................................................

Lockwasher ...................................................................................

Screw ............................................................................................

Washer ..........................................................................................

Capscrew ......................................................................................

Clip ................................................................................................

Nut .................................................................................................

Cushion .............................................................................................

Washer ..........................................................................................

Lockwasher ...................................................................................

Capscrew ......................................................................................

Cushion .............................................................................................

Rivet ..................................................................................................

Capscrew ..........................................................................................

Static Strap ........................................................................................

Washer ..............................................................................................

Lockwasher .......................................................................................

Nut .....................................................................................................

Roller .................................................................................................

Roller .................................................................................................

1 1 1 11 10 11 1 .. ..

1 8 8 3 3 4 3 1 6 6 6 1 4 1 1 2 1 1 ..

5

1 1 1 11 10 11 ..

1 ..

1 8 8 3 3 4 3 1 6 6 6 1 4 1 1 2 1 1 .. ..

1 1 1 11 10 11 .. ..

1 1 8 8 3 3 4 3 1 6 6 6 1 4 1 1 2 1 1 6 ..

Roller .................................................................................................

Retainer .............................................................................................

Plate ..................................................................................................

Retainer .............................................................................................

Retainer .............................................................................................

Plate ..................................................................................................

Retainer .............................................................................................

Capscrew ..........................................................................................

Capscrew ..........................................................................................

Capscrew ..........................................................................................

Spacer ...............................................................................................

Tube ..................................................................................................

Tube ..................................................................................................

Lockwasher .......................................................................................

.. ..

2 .. ..

2 ..

2 2 2 1 1 2 2

5 .. ..

2 .. ..

2 2 2 2 1 1 2 2

..

2 .. ..

2 .. ..

2 2 2 1 1 2 2

See Service Manual for service procedures.

1-9

UNIT CODE F138 NORTH AMERICA

12/2013

HOOD AND COVERS (S/N F138N01937X →) KEY: A: 16.6 in. Battery Box B: 18.8 in. Battery Box C: 21.1 in. Battery Box ITEM 22 23 24 24 24 25 25 25 25 26 26 26 26 27 27 28 28 29 30 31

PART NO. bef 15055 2305060 j 16836 k 16836 p 18498 i 2302703 m 2302703 i 2308771 m 2308771 n 2307752 o 2307752 n 2309538 o 2309538 h 15155 l 15155 h 15055 l 15055 2036141 2306899 69657

DESCRIPTION

A

Nut .....................................................................................................

Padlock ..............................................................................................

Capscrew ..........................................................................................

Capscrew ..........................................................................................

Capscrew ..........................................................................................

Spacer Bar ........................................................................................

Spacer Bar ........................................................................................

Spacer ...............................................................................................

Spacer ...............................................................................................

Tube ..................................................................................................

Tube ..................................................................................................

Tube Spacer ......................................................................................

Tube Spacer ......................................................................................

Lockwasher .......................................................................................

Lockwasher .......................................................................................

Nut .....................................................................................................

Nut .....................................................................................................

Plate ..................................................................................................

Clip ....................................................................................................

Screw ................................................................................................

2 2 2 4 4 1 2 .. .. .. ..

1 2 2 4 2 4 1 1 2

QTY B 2 2 2 4 4 1 2 .. .. .. ..

1 2 2 4 2 4 1 1 2

C 2 2 2 4 4 .. ..

1 2 1 2 .. ..

2 4 2 4 1 1 2

FOOTNOTES: a b c d e f g h

"EE" Classification Front to Back Spacer - 0.5 in., 1.00 in.

Front to Back Spacer - 0.5 in., 1.50 in., 2.50 in.

Front to Back Spacer - 1.00 in., 1.50 in., 2.00 in., 2.50 in.

Front to Back Spacer - 1.50 in., 2.00 in.

Front to Back Spacer - 2.50 in., 3.00 in.

Front to Back Spacer - 3.00 in.

Side to Side Spacer - 0.5 in.

1-10

i j k l m n o p

Side to Side Spacer - 0.5 in., 1.50 in., 2.50 in.

Side to Side Spacer - 0.5 in., 2.50 in.

Side to Side Spacer - 1.00 in., 1.50 in. 2.00 in.

Side to Side Spacer - 1.00 in., 1.50 in., 2.00 in., 2.50 in., 3.00 in.

Side to Side Spacer - 1.00 in., 3.00 in.

Side to Side Spacer - 1.50 in.

Side to Side Spacer - 2.00 in., 2.50 in., 3.00 in.

Side to Side Spacer - 3.00 in.

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F138 NORTH AMERICA

12/2013

OPERATOR GUARD (FIGURE 1-4)

ITEM 1 1 2 2 2 3 4 5 6 7 8 9 10 11 12 12

PART NO. b 1457422 a 1457423 1457231 1457232 1457233 168054 221775 220116 15160 221775 18460 15127 15154 15054 b 1463704 a 1463705

DESCRIPTION

QTY

Post .....................................................................................................................

Post .....................................................................................................................

Overhead Guard (16.60 in. Battery Box) ............................................................

Overhead Guard (18.75 in. Battery Box) ............................................................

Overhead Guard (21.10 in. Battery Box) ............................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Guard ..................................................................................................................

Guard ..................................................................................................................

2 2 1 1 1 6 6 1 1 1 4 4 4 4 ? ?

FOOTNOTES: a

101 in. Lift Height to Top of Forks

©2013 HYSTER COMPANY

b

95 in. up to 100 in. Lift Height to Top of Forks

See Service Manual for service procedures.

1-11

UNIT CODE F138 NORTH AMERICA

12/2013

LABELS AND PAINT (FIGURE 1-5)

1-12

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F138 NORTH AMERICA

12/2013

LABELS AND PAINT ITEM 1 2 3 4 5 6 6 7 8 9 10 11 12 13 14 15 16 17 18 18 18 18 18

PART NO. a. . . . .

2302021 2306018 2308468 196927 2310932 2311746 2305689 2305417 335991 1453702 335989 2307400 2308076 2036501 2305811 275661 1458272 1344901 1344902 1345808 1345809 316844

DESCRIPTION

QTY

Label- Overhead Guard Impact Rating ...............................................................

Label (Operator Warning) (Group No. 8620046) ................................................

Label (Hyster) .....................................................................................................

Label (Fork Warning) ..........................................................................................

Label (UL Type EE) ............................................................................................

Label (Model 45) .................................................................................................

Label (Model 30) .................................................................................................

Label (Pinch Warning) ........................................................................................

Label (Hyster) .....................................................................................................

Cover (Information Case) ...................................................................................

Operator Manual .................................................................................................

Information Case ................................................................................................

Rivet ....................................................................................................................

Plate (Mounting Strip) .........................................................................................

Label (Group No. 8504443) ................................................................................

Label (Articulation Warning) (Group No. 8620052) ............................................

Label (Freezer) ...................................................................................................

Label (Traction and Hydraulic Function) .............................................................

Paint (Low Gloss Black) (Spray) (Aerosol Can) ..................................................

Paint (Low Gloss Black) (One Gallon) (Gallon Can) ...........................................

Paint (Yellow) (One Gallon) (Gallon Can) ...........................................................

Paint (Yellow) (Spray) (Aerosol Can) ..................................................................

Paint (Red) (Spray) (Aerosol Can) ......................................................................

1 1 2 2 2 2 2 2 1 1 1 1 4 2 1 1 1 1 AR AR AR AR AR

FOOTNOTES: a

Contact Your Local Yale Dealer

©2013 HYSTER COMPANY

See Service Manual for service procedures.

1-13

UNIT CODE F138 NORTH AMERICA

12/2013

NOTES

1-14

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F138 NORTH AMERICA

12/2013

2

ELECTRICAL SYSTEM

12/2013

UNIT CODE F138 NORTH AMERICA

SECTION 2 ELECTRICAL SYSTEM DESCRIPTION

PAGE

BATTERY CONNECTOR ................................................................................................................................

CONTACTOR LIFT .............................................................................................................................................................

POWER STEER ..........................................................................................................................................

TRACTION ..................................................................................................................................................

CONTACTOR PANEL "E" CONSTRUCTION .................................................................................................................................

"EE" CONSTRUCTION ...............................................................................................................................

CONTROL HANDLE .......................................................................................................................................

CONTROL HANDLE ASSEMBLY ...................................................................................................................

CONTROL HANDLE SWIVEL ASSEMBLY ....................................................................................................

ELECTRICAL ..................................................................................................................................................

ELECTRICAL COMPONENTS ........................................................................................................................

©2013 HYSTER COMPANY

See Service Manual for service procedures.

2-24 2-14 2-10 2-12 2-6 2-8 2-20 2-18 2-22 2-2 2-16

2-1

UNIT CODE F138 NORTH AMERICA

12/2013

ELECTRICAL (FIGURE 2-1)

2-2

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F138 NORTH AMERICA

12/2013

ELECTRICAL ITEM 1 1 2 3 4 5 6 7 8 9 10 11 12 13 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49

PART NO.

DESCRIPTION

1483668 1483669 320159 1460430 220735 18464 15127 15154 15054 1456987 1456913 1456912 1456915 1460296 1460300 18462 15127 15154 15054 220473 15163 1464311 2061913 16526 15134 15156 1456894 325819 16597 1360566 1458575 302243 16828 296378 15931 221767 15156 15056 292668 1468034 101625 1456643 2082390 15054 15154 15127 18466 1307687 293613 292681 369091

Dash Display (Standard) (FFigure 2-7).............................................................

Dash Display (Freezer) (FFigure 2-7)................................................................

Washer ...............................................................................................................

Bracket ................................................................................................................

Screw ..................................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Control Handle (FFigure 2-8).............................................................................

Power Cable (B+) (Positive) ...............................................................................

Power Cable (A1-1) ............................................................................................

Power Cable (PM2) ............................................................................................

Control Panel ("E") (FFigure 2-2)......................................................................

Control Panel ("EE") (FFigure 2-3)....................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Screw ..................................................................................................................

Lockwasher .........................................................................................................

Printed Circuit Board (MIB) .................................................................................

Stud ....................................................................................................................

Nut ......................................................................................................................

Washer ...............................................................................................................

Lockwasher .........................................................................................................

Buss Bar .............................................................................................................

Insulator ..............................................................................................................

Capscrew ............................................................................................................

Horn (36 Volt Mechanical) ..................................................................................

Bracket ................................................................................................................

Capscrew ............................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Lockwasher .........................................................................................................

Washer ...............................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Nut ......................................................................................................................

Cable ..................................................................................................................

Clamp .................................................................................................................

Wire Harness (Main) ...........................................................................................

Controller (36 Volt) (Group No. 8532522) ...........................................................

Nut ......................................................................................................................

Lockwasher .........................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

Relay (24 Volt) ....................................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Capscrew ............................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 2 1 2 2 6 4 4 1 1 1 1 1 1 2 2 2 2 2 2 1 1 1 2 2 1 1 1 1 1 1 2 1 1 2 2 2 1 1 1 1 1 4 4 4 4 1 3 3 2 2-3

UNIT CODE F138 NORTH AMERICA

12/2013

ELECTRICAL ITEM 50 51 52 53 54 55 56 57 58 59 60 61 62 63

PART NO. 292680 2309834 1456914 114312 .....

2068328 .....

2035714 388049 292682 287854 178119 18731 15155 15055 a 2055339

DESCRIPTION

QTY

Washer ...............................................................................................................

Connector (Rubber) ............................................................................................

Power Cable (PM1) ............................................................................................

Strap Clamp ........................................................................................................

Pump and Motor (Hydraulic) (FFigure 7-6)........................................................

Traction Motor (FFigure 3-4).............................................................................

Pump and Motor (Steer/Auxiliary) (FFigure 4-4)...............................................

Label ...................................................................................................................

2 2 1 7 1 1 1 1

Lockwasher .........................................................................................................

Capscrew ............................................................................................................

Clamp .................................................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Back-Up Alarm ....................................................................................................

2 2 1 1 1 1 1

FOOTNOTES: a

2-4

Not Illustrated

See Service Manual for service procedures.

©2013 HYSTER COMPANY

12/2013

UNIT CODE F138 NORTH AMERICA

NOTES

©2013 HYSTER COMPANY

See Service Manual for service procedures.

2-5

UNIT CODE F138 NORTH AMERICA

12/2013

CONTACTOR PANEL (FIGURE 2-2) "E" CONSTRUCTION

2-6

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F138 NORTH AMERICA

12/2013

CONTACTOR PANEL "E" CONSTRUCTION ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

PART NO.

DESCRIPTION

1460296 1460319 1456869 1456858 1456860 325809 2305577 1356204 1356217 2303287 2304976 2306501 1456088 2305855 2303211 2304170 2303821 1458455 1460652 2035285 2303801 2303249 1383567 2310443 383931 1331362 1456084 2304572 2304498 1356209 2307803 2302461 2038015 1374793 1456086 1456864

Control Panel ......................................................................................................

Contactor (Lift) (FFigure 2-6).............................................................................

Contactor (FFigure 2-5).....................................................................................

Link .................................................................................................................

Link .................................................................................................................

Fuse (325 Amp) ..............................................................................................

Nut ..................................................................................................................

Washer ...........................................................................................................

Fuse Block (2-Way) ........................................................................................

Washer ...........................................................................................................

Spacer ............................................................................................................

Terminal Post .................................................................................................

Screw .............................................................................................................

Washer ...........................................................................................................

Screw .............................................................................................................

Washer ...........................................................................................................

Screw .............................................................................................................

Wire Harness ..................................................................................................

Baseplate .......................................................................................................

Link .................................................................................................................

Screw .............................................................................................................

Spring Washer ................................................................................................

Fuse (100 Amp) ..............................................................................................

Cable Assy .....................................................................................................

Contactor ........................................................................................................

Fuse (400 Amp) ..............................................................................................

Relay ..............................................................................................................

Washer ...........................................................................................................

Screw .............................................................................................................

Washer ...........................................................................................................

Washer ...........................................................................................................

Screw .............................................................................................................

Suppressor .....................................................................................................

Fuse (10 Amp) ................................................................................................

Fuse (1 Amp) ..................................................................................................

Diode ..............................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 1 10 5 2 5 5 5 5 10 10 4 4 1 1 1 2 2 1 1 1 1 1 1 1 4 4 4 1 3 1 1

2-7

UNIT CODE F138 NORTH AMERICA

12/2013

CONTACTOR PANEL (FIGURE 2-3) "EE" CONSTRUCTION

2-8

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F138 NORTH AMERICA

12/2013

CONTACTOR PANEL "EE" CONSTRUCTION ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

PART NO.

DESCRIPTION

1460300 1456859 1456857 1456858 1456860 325809 2305577 1356204 1356217 2303287 2304976 2306501 1456090 2305855 2303211 2304170 2303821 1458455 1458454 2035285 2303801 2303249 1383567 2310443 2311848 1331362 1456084 2304572 2304498 1356209 2307803 2302461 2038015 1374793 1456086 1456864 2305916 2303207 2309309 2309360 2309425 2303615

Control Panel ......................................................................................................

Contactor (FFigure 2-6).................................................................................

Contactor (FFigure 2-5).................................................................................

Link .................................................................................................................

Link .................................................................................................................

Fuse (325 Amp) ..............................................................................................

Nut ..................................................................................................................

Washer ...........................................................................................................

Fuse Block (2-Way) ........................................................................................

Washer ...........................................................................................................

Spacer ............................................................................................................

Terminal Post .................................................................................................

Bolt .................................................................................................................

Washer ...........................................................................................................

Screw .............................................................................................................

Washer ...........................................................................................................

Screw .............................................................................................................

Wire Harness ..................................................................................................

Baseplate .......................................................................................................

Link .................................................................................................................

Screw .............................................................................................................

Spring Washer ................................................................................................

Fuse (100 Amp) ..............................................................................................

Cable Assy .....................................................................................................

Contactor (FFigure 2-4).................................................................................

Fuse (400 Amp) ..............................................................................................

Relay ..............................................................................................................

Washer ...........................................................................................................

Screw .............................................................................................................

Washer ...........................................................................................................

Washer ...........................................................................................................

Screw .............................................................................................................

Suppressor .....................................................................................................

Fuse (10 Amp) ................................................................................................

Fuse (1 Amp) ..................................................................................................

Diode ..............................................................................................................

Insulator ..........................................................................................................

Fuse Box ........................................................................................................

Insulator ..........................................................................................................

Locknut ...........................................................................................................

Insulator ..........................................................................................................

Spacer ............................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 1 10 5 2 5 5 5 5 10 10 4 4 1 1 1 6 6 1 1 1 1 2 2 2 4 4 4 1 3 1 1 2 1 1 5 5 5

2-9

UNIT CODE F138 NORTH AMERICA

12/2013

CONTACTOR (FIGURE 2-4) POWER STEER

2-10

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F138 NORTH AMERICA

12/2013

CONTACTOR POWER STEER KEY: A: "E" Construction B: "EE" Construction ITEM

1 2 3 4 5 6 7 8 8 9 10 10 11

QTY A B

PART NO.

DESCRIPTION

2311848 383931 2310577 2304652 2307023 2311972 378547 379522 384398 379523 383985 383984 1374238 2310134 379524

Contactor ....................................................................................................

Contactor ....................................................................................................

Shroud ...................................................................................................

Screw .....................................................................................................

Shield .....................................................................................................

Insulator .................................................................................................

Contact (Fixed) ......................................................................................

Screw .....................................................................................................

Cover (Top) ............................................................................................

Spring ....................................................................................................

Spring ....................................................................................................

Contact (Moving) ...................................................................................

Coil and Frame ......................................................................................

Coil and Frame ......................................................................................

Insulator .................................................................................................

..

1 .. .. .. ..

2 2 1 ..

1 1 1 ..

1

1 ..

1 2 2 2 2 2 ..

1 ..

1 ..

1 ..

1345908

Kit-Contact .................................................................................................

1

1

©2013 HYSTER COMPANY

See Service Manual for service procedures.

2-11

UNIT CODE F138 NORTH AMERICA

12/2013

CONTACTOR (FIGURE 2-5) TRACTION

2-12

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F138 NORTH AMERICA

12/2013

CONTACTOR TRACTION KEY: A: "E" Construction B: "EE" Construction ITEM

1 2 3 4 5 6 6 7 8 9 10 11

QTY A B

PART NO.

DESCRIPTION

1456857 1456859 1330698 1315469 1315470 1314299 383973 1315550 1456866 2311972 2310238 2304652 2307977 1454122

Contactor ....................................................................................................

Contactor ....................................................................................................

Contact (Fixed) ......................................................................................

Contact (Moving) ...................................................................................

Cover .....................................................................................................

Screw .....................................................................................................

Spring ....................................................................................................

Coil and Frame ......................................................................................

Coil and Frame ......................................................................................

Insulator .................................................................................................

Shroud ...................................................................................................

Screw .....................................................................................................

Shield .....................................................................................................

End Cap .................................................................................................

..

1 2 1 1 2 1 1 .. .. .. .. ..

1

1 ..

2 1 1 2 1 ..

1 2 1 2 2 1

996309

Kit-Contact .................................................................................................

1

1

©2013 HYSTER COMPANY

See Service Manual for service procedures.

2-13

UNIT CODE F138 NORTH AMERICA

12/2013

CONTACTOR (FIGURE 2-6) LIFT

2-14

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F138 NORTH AMERICA

12/2013

CONTACTOR LIFT KEY: A: "E" Construction B: "EE" Construction ITEM

1 2 3 3 4 5 5 6 6 7 8 9 10 11 12 13 14 14 14 14

QTY A B

PART NO.

DESCRIPTION

1456859 1460319 2034484 2035396 1458450 2034483 383977 1500288 2304334 1460748 2306344 2305096 2304652 2302583 383981 1456865 2034488 .....

2310691 2052148 2052149 2052150

Contactor ....................................................................................................

Contactor (Lift) ...........................................................................................

Contact (Fixed) ......................................................................................

Contact (Moving) ...................................................................................

Cover .....................................................................................................

Cover .....................................................................................................

Screw .....................................................................................................

Return Spring .........................................................................................

Spring ....................................................................................................

Coil and Frame ......................................................................................

Coil and Frame ......................................................................................

Insulator .................................................................................................

Screw .....................................................................................................

Shroud ...................................................................................................

Base .......................................................................................................

Shield .....................................................................................................

End Cap .................................................................................................

Plunger .......................................................................................................

Kit-Switch ...............................................................................................

Contact (Auxiliary) .............................................................................

Plunger ..............................................................................................

Screw ................................................................................................

..

1 2 1 1 ..

2 1 ..

1 .. .. .. ..

1 ..

1 1 1 1 1 2

1 ..

2 1 ..

1 2 ..

1 ..

1 2 2 1 1 2 1 .. .. .. .. ..

383983

Kit-Contactor ..............................................................................................

1

1

©2013 HYSTER COMPANY

See Service Manual for service procedures.

2-15

UNIT CODE F138 NORTH AMERICA

12/2013

ELECTRICAL COMPONENTS (FIGURE 2-7)

2-16

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F138 NORTH AMERICA

12/2013

ELECTRICAL COMPONENTS ITEM 1 2 3 4 5 6 7 7 8 9 10 10 11 12 13 14 15 16

PART NO.

DESCRIPTION

1452588 379902 1337197 2035714 1456886 1457017 1456661 1456664 1456650 374046 1483668 1483669 1457988 16731 1466681 17943 197067 15163

Switch .................................................................................................................

Ignition Switch .....................................................................................................

Key Set ...........................................................................................................

Label ...................................................................................................................

Plate ....................................................................................................................

Screw ..................................................................................................................

Dash Display (Standard) .....................................................................................

Dash Display (Freezer) .......................................................................................

Cover ..............................................................................................................

Plug ................................................................................................................

Dash Display (Standard) ................................................................................

Dash Display (Freezer) ..................................................................................

Cover ..............................................................................................................

Screw .............................................................................................................

Bracket ...........................................................................................................

Capscrew .......................................................................................................

Washer ...........................................................................................................

Lockwasher ....................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 2 1 1 1 2 1 1 1 4 1 4 4 4

2-17

UNIT CODE F138 NORTH AMERICA

12/2013

CONTROL HANDLE ASSEMBLY (FIGURE 2-8)

2-18

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F138 NORTH AMERICA

12/2013

CONTROL HANDLE ASSEMBLY ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

PART NO.

DESCRIPTION

1456987 2031191 2031428 2031324 1459277 2032669 1459281 2031315 2031342 221242 1459278 2032663 2031271 1456643 1459279 1459282 2306691 1525489

Control Handle (With Switches) ..........................................................................

Boot ................................................................................................................

Bushing ..........................................................................................................

Locknut ...........................................................................................................

Potentiometer (With Harness) ........................................................................

Washer ...........................................................................................................

Bracket ...........................................................................................................

Screw .............................................................................................................

Washer ...........................................................................................................

Screw .............................................................................................................

Clamp .............................................................................................................

Screw .............................................................................................................

Washer ...........................................................................................................

Wire Harness (Main) ......................................................................................

Control Handle (FFigure 2-9)........................................................................

Control Unit (FFigure 2-10)...........................................................................

Connector .......................................................................................................

Kit-Handle Upgrade ............................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 2 2 2 2 2 2 2 1 1 1 1 1 1 1 1

2-19

UNIT CODE F138 NORTH AMERICA

12/2013

CONTROL HANDLE (FIGURE 2-9)

2-20

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F138 NORTH AMERICA

12/2013

CONTROL HANDLE ITEM 1 2 3 4 4 5 6 7 8

PART NO.

DESCRIPTION

1459279 1453254 .....

2032187 2033182 1536368 1453256 2032190 2013931 2032660

Control Handle (With Switches) ..........................................................................

Bezel ..............................................................................................................

Rocker ............................................................................................................

Switch .............................................................................................................

Horn Button (Red) ..........................................................................................

Microswitch (Horn) .........................................................................................

Spring .............................................................................................................

Screw .............................................................................................................

Bushing ..........................................................................................................

Switch .............................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 1 1 2 1 2

2-21

UNIT CODE F138 NORTH AMERICA

12/2013

CONTROL HANDLE SWIVEL ASSEMBLY (FIGURE 2-10)

2-22

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F138 NORTH AMERICA

12/2013

CONTROL HANDLE SWIVEL ASSEMBLY ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

PART NO.

DESCRIPTION

1459282 1471937 1471938 1454817 1471939 1459301 65945 1453257 ..... .....

841998 1454819 1453257 18465 15127 221341

Control Unit .........................................................................................................

Bracket (Bottom) ............................................................................................

Bracket (Top) ..................................................................................................

Block ...............................................................................................................

Shaft ...............................................................................................................

Lever ..............................................................................................................

Roll Pin ...........................................................................................................

Washer ...........................................................................................................

Torsion Spring (Heavy) ..................................................................................

Torsion Spring (Light) .....................................................................................

Setscrew .........................................................................................................

Bearing ...........................................................................................................

Washer ...........................................................................................................

Capscrew .......................................................................................................

Washer ...........................................................................................................

Locknut ...........................................................................................................

1 1 1 2 1 2 2 4 1 1 4 4 4 4 4 4

865252

Kit-Spring ............................................................................................................

1

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

2-23

UNIT CODE F138 NORTH AMERICA

12/2013

BATTERY CONNECTOR (FIGURE 2-11)

ITEM 1 2 2 3 4 5 6 7 8 9

2-24

PART NO.

DESCRIPTION

QTY

.....

195293 266277 2302912 2311302 2035538 18471 15154 2308286 197068

Connector (With Cables) ....................................................................................

1 Battery Connector (Gray) (Gray) ....................................................................

1 Battery Connector (Red) (Red) ......................................................................

1 Cable .............................................................................................................. AR Terminal (Negative) ........................................................................................

1 Terminal (Positive) .........................................................................................

1 Capscrew .......................................................................................................

2 Lockwasher ....................................................................................................

2 Nut ..................................................................................................................

1 Washer ...........................................................................................................

2

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F138 NORTH AMERICA

12/2013

3

DRIVE UNIT

12/2013

UNIT CODE F138 NORTH AMERICA

SECTION 3 DRIVE UNIT DESCRIPTION

PAGE

CASTER WHEEL ............................................................................................................................................

DRIVE UNIT 20.0:1 GEAR RATIO ...................................................................................................................................

MASTER DRIVE UNIT ....................................................................................................................................

TRACTION MOTOR ........................................................................................................................................

3-4

©2013 HYSTER COMPANY

3-1

See Service Manual for service procedures.

3-6 3-2 3-8

UNIT CODE F138 NORTH AMERICA

12/2013

MASTER DRIVE UNIT (FIGURE 3-1)

3-2

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F138 NORTH AMERICA

12/2013

MASTER DRIVE UNIT ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 22 23 24 25 26 27 28 29 30 31 32 33 34 34 34 34 34 35 36 37 38 39

PART NO. 16830 15158 1329073 374595 1303726 1335872 16001 365151 221520 15156 15056 2307759 15158 15058 2307759 15058 2306045 16085 15158 2307468 15001 2307281 310253 2309281 239150 2305010 2068328 136749 292681 15872 372096 292687 296137 2021593 c 2013816 b 2013817 bc 2013819 c 358719 b 358720 2035716 292533 292683 2013701 385865 a 264134

DESCRIPTION

QTY

Capscrew ............................................................................................................

4 Washer ...............................................................................................................

4 Caster (Articulated) (FFigure 3-2)......................................................................

1 Spacer ................................................................................................................

1 Spacer ................................................................................................................

1 Bushing ...............................................................................................................

2 Grease Fitting .....................................................................................................

1 Pin .......................................................................................................................

1 Capscrew ............................................................................................................

1 Lockwasher .........................................................................................................

1 Nut ......................................................................................................................

1 Screw ..................................................................................................................

1 Washer ...............................................................................................................

1 Nut ......................................................................................................................

1 Screw ..................................................................................................................

1 Nut ......................................................................................................................

1 Stop (Articulating) ...............................................................................................

1 Capscrew ............................................................................................................

2 Washer ...............................................................................................................

2 Screw ..................................................................................................................

1 Nut ......................................................................................................................

1 Chain Anchor ......................................................................................................

1 Pin ..................................................................................................................

1 Adjuster ...............................................................................................................

1 Link .....................................................................................................................

1 Chain ..................................................................................................................

1 Traction Motor (FFigure 3-4).............................................................................

1 Screw ..................................................................................................................

3 Lockwasher .........................................................................................................

3 O-Ring ................................................................................................................

1 Pinion ..................................................................................................................

1 Lockwasher .........................................................................................................

1 Nut ......................................................................................................................

1 Wheel Nut ...........................................................................................................

7 Wheel Assy .........................................................................................................

1 Wheel Assy .........................................................................................................

1 Wheel .............................................................................................................

1 Cushion Tire (Rubber) ....................................................................................

1 Cushion Tire (Poly) .........................................................................................

1 Master Drive Unit (20.0:1 Gear Ratio) (FFigure 3-3).........................................

1 Capscrew ............................................................................................................

6 Lockwasher .........................................................................................................

6 Pivot ....................................................................................................................

1 Key ......................................................................................................................

1 Loctite ................................................................................................................. AR

FOOTNOTES: a b

Not Illustrated Polyurethane Tire, 13.5 in.

©2013 HYSTER COMPANY

c

Rubber Tire (13.5 in.)

See Service Manual for service procedures.

3-3

UNIT CODE F138 NORTH AMERICA

12/2013

CASTER WHEEL (FIGURE 3-2)

3-4

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F138 NORTH AMERICA

12/2013

CASTER WHEEL ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

PART NO.

DESCRIPTION

1329073 1330242 1329434 389572 15878 1375464 389627 15245 303139 389628 389574 292685 388296 1329436 15235 1357209 296431 389632 389630 389628 389635 389631 1300306

Caster (Articulated) .............................................................................................

Caster (Swivel) ...............................................................................................

Plate ...........................................................................................................

Bearing (Thrust) .........................................................................................

O-Ring ........................................................................................................

Bearing Set ................................................................................................

Ring (Dust Seal) .........................................................................................

Cotter Pin ...................................................................................................

Nut ..............................................................................................................

Fitting .........................................................................................................

Locknut ...........................................................................................................

Lockwasher ....................................................................................................

Bolt .................................................................................................................

Fork ................................................................................................................

Cotter Pin .......................................................................................................

Nut ..................................................................................................................

Washer ...........................................................................................................

Axle Shaft .......................................................................................................

Wheel Assy ....................................................................................................

Fitting .........................................................................................................

Washer .......................................................................................................

Bearing Set ................................................................................................

Wheel .........................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 2 2 1 2 1 2 2 1

3-5

UNIT CODE F138 NORTH AMERICA

12/2013

DRIVE UNIT (FIGURE 3-3) 20.0:1 GEAR RATIO

3-6

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F138 NORTH AMERICA

12/2013

DRIVE UNIT 20.0:1 GEAR RATIO ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 19 19 19 20 21 22 23 24 25 26 27 28 28 28 28 29 30 31 32 33 34 35 35 35 35 36

PART NO.

DESCRIPTION

2035716 132860 380721 1327537 380713 1459347 296013 1327538 1327536 1327539 368446 380719 318707 318709 1327534 372096 368433 372097 2302437 1327524 368443 368444 368445 1507373 318709 292501 368432 2308038 354119 2302353 368427 368438 368439 368440 368441 2309452 2310390 2302911 2308812 2035720 1507503 1327521 1327523 368428 368429 2306229

Master Drive Unit (20.0:1 Gear Ratio) ................................................................

Capscrew .......................................................................................................

Ring ................................................................................................................

Capscrew .......................................................................................................

Washer ...........................................................................................................

Nut ..................................................................................................................

Capscrew .......................................................................................................

Capscrew .......................................................................................................

Capscrew .......................................................................................................

Pin ..................................................................................................................

Cover ..............................................................................................................

Breather Valve ...........................................................................................

Plug ............................................................................................................

Sealing Ring ...............................................................................................

Grease Fitting .............................................................................................

Pinion .............................................................................................................

Nut ..................................................................................................................

Gear ...............................................................................................................

Bearing ...........................................................................................................

Shim (0.006 in., ..............................................................................................

Shim (0.004 in., ..............................................................................................

Shim (0.012 in., ..............................................................................................

Shim (0.020 in., ..............................................................................................

Plug ................................................................................................................

Sealing Ring ...................................................................................................

Capscrew .......................................................................................................

Cover ..............................................................................................................

Wheel Shaft ....................................................................................................

Wheel Stud .....................................................................................................

Seal ................................................................................................................

Bearing Set .....................................................................................................

Shim (0.004 in., ..............................................................................................

Spacer (0.006 in., ...........................................................................................

Shim (0.012 in., ..............................................................................................

Shim (0.020 in., ..............................................................................................

Sealing Ring ...................................................................................................

Shield .............................................................................................................

Screw .............................................................................................................

Disk ................................................................................................................

Gear and Pinion .............................................................................................

Bearing Set .....................................................................................................

Shim (0.020 in., ..............................................................................................

Shim (0.006 in., ..............................................................................................

Shim (0.004 in., ..............................................................................................

Shim (0.012 in., ..............................................................................................

Housing ..........................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 3 1 2 4 2 5 2 8 2 1 1 1 1 1 1 1 1 1 AR AR AR AR 1 1 15 1 1 7 1 2 AR AR AR AR 1 1 1 1 1 1 AR AR AR AR 1

3-7

UNIT CODE F138 NORTH AMERICA

12/2013

TRACTION MOTOR (FIGURE 3-4)

3-8

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F138 NORTH AMERICA

12/2013

TRACTION MOTOR ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13

PART NO. 2068328 2034307 1326867 1564785 1564786 1564802 1564788 1561712 1564790 1564791 1564794 1564795 1564799 1564800 1564801 b 1564787 ab 1345712 ab 2303700 ab 2311698 ab 1345713

DESCRIPTION

QTY

Traction Motor .....................................................................................................

1

Brush ..............................................................................................................

Brush Holder ..................................................................................................

Head (Commutator End) ................................................................................

Bearing (Commutator End) ............................................................................

Head (Drive End) ............................................................................................

Kit-Field Coil ...................................................................................................

Jumper ...........................................................................................................

Seal ................................................................................................................

Spring .............................................................................................................

Armature .........................................................................................................

Fan .................................................................................................................

Snap Ring .......................................................................................................

Bearing (Drive End) ........................................................................................

Cover ..............................................................................................................

Cover ..................................................................................................................

Nut ......................................................................................................................

Screw ..................................................................................................................

Cover (Pump End) ..............................................................................................

8 1 1 1 1 1 2 1 8 1 1 1 1 1 1 2 2 1

FOOTNOTES: a

"EE" Classification

©2013 HYSTER COMPANY

b

Not Illustrated

See Service Manual for service procedures.

3-9

UNIT CODE F138 NORTH AMERICA

12/2013

NOTES

3-10

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F138 NORTH AMERICA

12/2013

4

STEERING SYSTEM

12/2013

UNIT CODE F138 NORTH AMERICA

SECTION 4 STEERING SYSTEM DESCRIPTION

PAGE

POWER STEER ..............................................................................................................................................

4-2 STEER CONTROL UNIT .................................................................................................................................

4-4 STEER MOTOR ..............................................................................................................................................

4-6 AUXILIARY - STANDARD "E" CONSTRUCTION ....................................................................................... 4-10 STEER PUMP AUXILIARY - "EE" CONSTRUCTION ......................................................................................................... 4-12 AUXILIARY .................................................................................................................................................. 4-14 STEER PUMP AND MOTOR AUXILIARY ..................................................................................................................................................

4-8

©2013 HYSTER COMPANY

See Service Manual for service procedures.

4-1

UNIT CODE F138 NORTH AMERICA

12/2013

POWER STEER (FIGURE 4-1)

4-2

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F138 NORTH AMERICA

12/2013

POWER STEER ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 20 21 21 22 22 23 24 25 26 26 27 28 29 30

PART NO.

DESCRIPTION

1457139 25300 1457137 15135 190930 1456422 1457132 2303164 15154 15054 18515 15155 15055 16815 15156 16805 15156 2308122 2306913 16556 16481 222510 16484 17196 16484 16300 15158 2306295 222400 16485 380699 221777 17422 2035401

Knob ...................................................................................................................

Bushing ...............................................................................................................

Steering Wheel ...................................................................................................

Washer ...............................................................................................................

Snap Ring ...........................................................................................................

Control Lever ......................................................................................................

Bracket ................................................................................................................

Screw ..................................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Washer ...............................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Steering Column (Group No. 8620242) ..............................................................

Steering Pump (FFigure 4-2).............................................................................

Fitting (Elbow) .....................................................................................................

O-Ring ............................................................................................................

Fitting ..................................................................................................................

O-Ring ............................................................................................................

Fitting ..................................................................................................................

O-Ring ............................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Steering Pump (FFigure 4-3).............................................................................

Fitting ..................................................................................................................

O-Ring ............................................................................................................

Sprocket ..............................................................................................................

Washer ...............................................................................................................

Locknut ...............................................................................................................

Hose Assy ...........................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 1 1 1 1 1 1 3 3 2 2 1 2 1 1 1 1 2

4-3

UNIT CODE F138 NORTH AMERICA

12/2013

STEER CONTROL UNIT (FIGURE 4-2)

4-4

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F138 NORTH AMERICA

12/2013

STEER CONTROL UNIT ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

PART NO.

DESCRIPTION

2306913 .....

2032233 .....

345409 345408 .....

345410 345411 345412 ..... .....

2032231 1355326 .....

2032232 374924 .....

345424 .....

345419 371961 1355333 371345

Steering Pump (Group No. 8620234) .................................................................

Dust Seal Ring ....................................................................................................

Check Valve ...................................................................................................

Housing ..........................................................................................................

Bushing ..........................................................................................................

Ball .................................................................................................................

O-Ring ............................................................................................................

Bearing Set .....................................................................................................

Ring ................................................................................................................

Pin ..................................................................................................................

Spool ..............................................................................................................

Sleeve ............................................................................................................

Kit-Spring ........................................................................................................

Shaft ...............................................................................................................

O-Ring ............................................................................................................

Plate ...............................................................................................................

Kit-Gear ..........................................................................................................

O-Ring ............................................................................................................

End Cover ......................................................................................................

Washer ...........................................................................................................

Screw (Special) ..............................................................................................

Capscrew .......................................................................................................

Nameplate ......................................................................................................

Screw .............................................................................................................

2032229

Kit-Seal ...............................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 7 1 6 1 2

4-5

UNIT CODE F138 NORTH AMERICA

12/2013

STEER MOTOR (FIGURE 4-3)

4-6

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F138 NORTH AMERICA

12/2013

STEER MOTOR ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

PART NO.

DESCRIPTION

2306295 2307241 2304993 2309310 2309903 2307574 2307384 2305959 2304353 2307901 2311452 2305510 2311711 2309765 2302574 2303998 2308606

Steering Pump (Group No. 8620001) .................................................................

Screw .............................................................................................................

Flange ............................................................................................................

Seal ................................................................................................................

Washer ...........................................................................................................

Seal ................................................................................................................

Seal ................................................................................................................

Bearing ...........................................................................................................

Needle Bearing ...............................................................................................

Shaft ...............................................................................................................

Housing ..........................................................................................................

Drive Gear ......................................................................................................

Seal ................................................................................................................

Plate ...............................................................................................................

Kit-Gear ..........................................................................................................

End Cap .........................................................................................................

Screw .............................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 4 1 1 1 1 1 1 1 1 1 1 3 1 1 1 7

4-7

UNIT CODE F138 NORTH AMERICA

12/2013

STEER PUMP AND MOTOR (FIGURE 4-4) AUXILIARY

4-8

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F138 NORTH AMERICA

12/2013

STEER PUMP AND MOTOR AUXILIARY KEY: A: 36-Volt "E" Construction B: 36-Volt "EE" Construction ITEM 1 1 2 2 3 3 4 4 5 5 6 7 8

QTY A B

PART NO.

DESCRIPTION

1457328 1457327 141908 16487 110174 16484 110174 16484 16556 16481 2034303 16634 15156

Steering Motor (Steer/Auxiliary "EE") (FFigure 4-6).................................

Steering Motor (Steer/Auxiliary "E") (FFigure 4-5)....................................

Fitting .........................................................................................................

O-Ring ...................................................................................................

Fitting .........................................................................................................

O-Ring ...................................................................................................

Fitting .........................................................................................................

O-Ring ...................................................................................................

Fitting (Elbow) ............................................................................................

O-Ring ...................................................................................................

Gear Pump (Steer/Auxiliary) (FFigure 4-7)...............................................

Capscrew ...................................................................................................

Lockwasher ................................................................................................

©2013 HYSTER COMPANY

See Service Manual for service procedures.

..

1 1 1 1 1 1 1 1 1 1 2 2

1 ..

1 1 1 1 1 1 1 1 1 2 2

4-9

UNIT CODE F138 NORTH AMERICA

12/2013

STEER MOTOR (FIGURE 4-5) AUXILIARY — STANDARD "E" CONSTRUCTION

4-10

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F138 NORTH AMERICA

12/2013

STEER MOTOR AUXILIARY – STANDARD "E" CONSTRUCTION ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

PART NO.

DESCRIPTION

1457327 2306159 2309850 2305219 286082 2307487 2303924 2308646 2305717 124631 2310199 97847 286097 1459649 2307172 1459650 2310343 2305594 2305122 3002339

Steering Motor (Group No. 8620018) .................................................................

Cover ..............................................................................................................

Kit-Stud ......................................................................................................

Brush Holder ..............................................................................................

Brush Spring ..............................................................................................

Brush ..........................................................................................................

Brush Holder ..............................................................................................

Armature .........................................................................................................

Retaining Ring ............................................................................................

©2013 HYSTER COMPANY

QTY 1 1 2 1 4 4 1 1 1

Bearing .......................................................................................................

1 Ball Bearing ................................................................................................

1 Spring .............................................................................................................

1 Cover ..............................................................................................................

1 Screw .............................................................................................................

1 Stator ..............................................................................................................

1 Bolt .............................................................................................................

2 Cover ..............................................................................................................

1 Fan .................................................................................................................

1 Electric Motor Cleaner ........................................................................................ AR

See Service Manual for service procedures.

4-11

UNIT CODE F138 NORTH AMERICA

12/2013

STEER PUMP (FIGURE 4-6) AUXILIARY — "EE" CONSTRUCTION

4-12

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F138 NORTH AMERICA

12/2013

STEER PUMP AUXILIARY – "EE" CONSTRUCTION ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

PART NO.

DESCRIPTION

1457328 2305818 2309850 2305219 2307487 2303924 286082 2304048 124631 2310199 97847 286097 2311051 2307189 2306789 2305770 2305594 2306143 2306708 3002339

Steering Motor (Group No. 8620019) .................................................................

Cover ..............................................................................................................

Kit-Stud ......................................................................................................

Brush Holder ..............................................................................................

Brush ..........................................................................................................

Brush Holder ..............................................................................................

Brush Spring ..............................................................................................

Armature .........................................................................................................

©2013 HYSTER COMPANY

QTY 1 1 2 1 4 1 4 1

Bearing .......................................................................................................

1 Ball Bearing ................................................................................................

1 Spring .............................................................................................................

1 Cover ..............................................................................................................

1 Cover ..............................................................................................................

1 Stator ..............................................................................................................

1 Bolt .................................................................................................................

2 Cover ..............................................................................................................

1 Fan .................................................................................................................

1 Cover ..............................................................................................................

1 Electric Motor Cleaner ........................................................................................ AR

See Service Manual for service procedures.

4-13

UNIT CODE F138 NORTH AMERICA

12/2013

STEER PUMP (FIGURE 4-7) AUXILIARY

4-14

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F138 NORTH AMERICA

12/2013

STEER PUMP AUXILIARY ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

PART NO.

DESCRIPTION

QTY

2034303 1457795 2303239 1371741 b. . . . .

1371744 1371743 b. . . . .

2052235 b. . . . . b. . . . . b. . . . . b. . . . . b. . . . .

1457801 b. . . . .

1457797 1457798 b. . . . . b. . . . .

1457799 b. . . . .

1457800 b. . . . .

1463485 a 1460539

Gear Pump .........................................................................................................

Bolt .................................................................................................................

Retaining Ring ................................................................................................

Seal ................................................................................................................

Flange ............................................................................................................

Back-Up Ring .................................................................................................

Seal ................................................................................................................

Bushing ..........................................................................................................

O-Ring ............................................................................................................

Dowel Pin .......................................................................................................

Body (Pump) ..................................................................................................

Idler Gear .......................................................................................................

Drive Gear ......................................................................................................

Plug ................................................................................................................

Screw .............................................................................................................

End Cover ......................................................................................................

Plug ................................................................................................................

Plug ................................................................................................................

Spring .............................................................................................................

Spring Cap .....................................................................................................

Poppet ............................................................................................................

Spring .............................................................................................................

Spacer ............................................................................................................

Plug ................................................................................................................

Sleeve .................................................................................................................

O-Ring ................................................................................................................

1376427 1457794 1371746

Kit-Flange ...........................................................................................................

Kit-Load Sensor ..................................................................................................

Kit-Seal ...............................................................................................................

1 4 1 1 1 2 2 2 2 4 1 1 1 1 1 1 2 1 1 2 1 1 1 2 2 2

FOOTNOTES: a

Not Illustrated

©2013 HYSTER COMPANY

b

Not Serviced Separately

See Service Manual for service procedures.

4-15

UNIT CODE F138 NORTH AMERICA

12/2013

NOTES

4-16

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F138 NORTH AMERICA

12/2013

5

BRAKE/ACCELERATOR SYSTEM

12/2013

UNIT CODE F138 NORTH AMERICA

SECTION 5 BRAKE/ACCELERATOR SYSTEM DESCRIPTION

PAGE

BRAKE ............................................................................................................................................................

5-5 BRAKE PEDAL AND OPERATOR SENSING SWITCH → S/N F138N01936X .................................................................................................................................

5-8 S/N F138N01937X → ................................................................................................................................. 5-10 BRAKE SYSTEM 3/2002 → ....................................................................................................................................................

5-2 MASTER CYLINDER ...................................................................................................................................... 5-12 SLAVE CYLINDER ..........................................................................................................................................

5-6

©2013 HYSTER COMPANY

See Service Manual for service procedures.

5-1

UNIT CODE F138 NORTH AMERICA

12/2013

BRAKE SYSTEM (FIGURE 5-1) (3/2002 →)

5-2

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F138 NORTH AMERICA

12/2013

BRAKE SYSTEM (3/2002 →) ITEM 1 2 3 3 3 3 3 4 5 6 7 8 9 10 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44

PART NO.

DESCRIPTION

2035525 2308077 137852 15054 15154 16729 218006 2305052 2035168 221357 221775 2308342 .....

2309129 2034913 2035523 2035524 177946 2311267 15156 16372 2304627 2303558 16378 15154 15024 15106 2310435 2309466 2302281 221059 15019 2309200 221767 15001 2310707 2305066 2303729 220277 18419 2302249 374160 2309196 2309315 2311112 2305803 1517473 2305879 2311041 2035526

Brake Assembly ..................................................................................................

Hose ...............................................................................................................

Strap Clamp ...................................................................................................

Nut ..................................................................................................................

Lockwasher ....................................................................................................

Screw .............................................................................................................

Nut ..................................................................................................................

Reservoir ........................................................................................................

Clamp .............................................................................................................

Locknut ...........................................................................................................

Washer ...........................................................................................................

Brake Drum ....................................................................................................

Spacer ............................................................................................................

Brake Assembly (FFigure 5-2)......................................................................

Spacer (24 Volt) .............................................................................................

Spacer (36 Volt) .............................................................................................

Screw .............................................................................................................

Lockwasher ....................................................................................................

Hose Clamp ....................................................................................................

Lockwasher ....................................................................................................

Capscrew .......................................................................................................

Hose ...............................................................................................................

Brake Cylinder (FFigure 5-3).........................................................................

Capscrew .......................................................................................................

Lockwasher ....................................................................................................

Nut ..................................................................................................................

Locknut ...........................................................................................................

Push Rod ........................................................................................................

Rod .................................................................................................................

Bushing ..........................................................................................................

Setscrew .........................................................................................................

Nut ..................................................................................................................

Roll Pin ...........................................................................................................

Washer ...........................................................................................................

Nut ..................................................................................................................

Bushing ..........................................................................................................

Bar ..................................................................................................................

Spring .............................................................................................................

Screw .............................................................................................................

Lockwasher ....................................................................................................

Switch .............................................................................................................

Insulator ..........................................................................................................

Mounting Plate ...............................................................................................

Bolt .................................................................................................................

Guide ..............................................................................................................

Bushing ......................................................................................................

Bracket ...........................................................................................................

Tube ...............................................................................................................

Spacer ............................................................................................................

Washer ...........................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 4 4 1 1 1 1 1 2 3 1 1 1 1 1 1 1 1 1 1 2 1 1 2 2 1 1 1 1 1 2 1 1 1 1 5-3

UNIT CODE F138 NORTH AMERICA

12/2013

BRAKE SYSTEM (3/2002 →) ITEM

5-4

PART NO.

DESCRIPTION

QTY

2035525

Brake Assembly ..................................................................................................

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F138 NORTH AMERICA

12/2013

BRAKE (FIGURE 5-2)

ITEM 1 2 3 4 5 6

PART NO.

DESCRIPTION

2309129 1308529 380766 1308526 1308527 1327196 1308531

Brake Assembly ..................................................................................................

Clip .................................................................................................................

Lever ..............................................................................................................

Backplate ........................................................................................................

Cam ................................................................................................................

Brake Shoe .....................................................................................................

Return Spring .................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 2 2

5-5

UNIT CODE F138 NORTH AMERICA

12/2013

SLAVE CYLINDER (FIGURE 5-3)

5-6

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F138 NORTH AMERICA

12/2013

SLAVE CYLINDER ITEM 1 2 3 4 5

PART NO.

DESCRIPTION

2303558 ..... ..... .....

28320 .....

Brake Cylinder ....................................................................................................

Boot (Rubber) .................................................................................................

Cup .................................................................................................................

Piston .............................................................................................................

Bleeder Screw ................................................................................................

Cylinder Body .................................................................................................

2304598

Kit-Repair Slave Cyl ............................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 1

5-7

UNIT CODE F138 NORTH AMERICA

12/2013

BRAKE PEDAL AND OPERATOR SENSING SWITCH (FIGURE 5-4) (→ S/N F138N01936X)

5-8

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F138 NORTH AMERICA

12/2013

BRAKE PEDAL AND OPERATOR SENSING SWITCH (→ S/N F138N01936X) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

PART NO.

DESCRIPTION

1457476 2032026 1457471 2304627 2308077 2305783 18513 1463593 1463586 372650 1457122 15055 15155 15172 15200 1457180 1512440 302399 1607437

Floormat ..............................................................................................................

Switch .................................................................................................................

Floorplate ............................................................................................................

Hose ...................................................................................................................

Hose ...................................................................................................................

Master Cylinder (FFigure 5-6)...........................................................................

Capscrew ............................................................................................................

Bolt ......................................................................................................................

Bushing ...............................................................................................................

Pin .......................................................................................................................

Brake Pedal ........................................................................................................

Nut ......................................................................................................................

Lockwasher .........................................................................................................

Washer ...............................................................................................................

Cotter Pin ............................................................................................................

Pad .....................................................................................................................

1 1 1 1 1 1 2 1 2 1 1 2 3 1 1 1

Nut ......................................................................................................................

Clamp .................................................................................................................

1 1

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

5-9

UNIT CODE F138 NORTH AMERICA

12/2013

BRAKE PEDAL AND OPERATOR SENSING SWITCH (FIGURE 5-5) (S/N F138N01937X →)

5-10

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F138 NORTH AMERICA

12/2013

BRAKE PEDAL AND OPERATOR SENSING SWITCH (S/N F138N01937X →) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

PART NO.

DESCRIPTION

1460428 2032119 1473820 2304627 2308077 2305783 18513 1463593 1463586 372650 1457122 15055 15155 15172 15200 1457180 1512440 302399 1607437

Floormat ..............................................................................................................

Switch .................................................................................................................

Floorplate ............................................................................................................

Hose ...................................................................................................................

Hose ...................................................................................................................

Master Cylinder (FFigure 5-6)...........................................................................

Capscrew ............................................................................................................

Bolt ......................................................................................................................

Bushing ...............................................................................................................

Pin .......................................................................................................................

Brake Pedal ........................................................................................................

Nut ......................................................................................................................

Lockwasher .........................................................................................................

Washer ...............................................................................................................

Cotter Pin ............................................................................................................

Pad .....................................................................................................................

1 1 1 1 1 1 2 1 2 1 1 2 3 1 1 1

Nut ......................................................................................................................

Clamp .................................................................................................................

1 1

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

5-11

UNIT CODE F138 NORTH AMERICA

12/2013

MASTER CYLINDER (FIGURE 5-6)

5-12

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F138 NORTH AMERICA

12/2013

MASTER CYLINDER ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

PART NO.

DESCRIPTION

2305783 2307827 .....

2307966 .....

2302762 2307220 2309066 2304625 2306376 2302554 .....

2304468 3032404 111404 2310334 2311007

Master Cylinder ...................................................................................................

Boot ................................................................................................................

Retaining Ring ................................................................................................

Cup .................................................................................................................

Piston .............................................................................................................

Retainer ..........................................................................................................

Spring .............................................................................................................

Retainer ..........................................................................................................

Spring .............................................................................................................

Valve Stem .....................................................................................................

Seal ................................................................................................................

Cylinder Body .................................................................................................

Connector .......................................................................................................

Gasket ............................................................................................................

Fitting ..............................................................................................................

Gasket ............................................................................................................

Bolt .................................................................................................................

2303804

Kit-Repair Master Cylinder ..................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

5-13

UNIT CODE F138 NORTH AMERICA

12/2013

NOTES

5-14

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F138 NORTH AMERICA

12/2013

6

LOAD WHEEL

12/2013

UNIT CODE F138 NORTH AMERICA

SECTION 6 LOAD WHEEL DESCRIPTION

PAGE

SINGLE LOAD WHEEL ...................................................................................................................................

TANDEM LOAD WHEEL .................................................................................................................................

6-4 6-2

©2013 HYSTER COMPANY

6-1

See Service Manual for service procedures.

UNIT CODE F138 NORTH AMERICA

12/2013

TANDEM LOAD WHEEL (FIGURE 6-1)

6-2

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F138 NORTH AMERICA

12/2013

TANDEM LOAD WHEEL KEY: A: 5 x 3 B: 5 x 4 ITEM 1 1 1 2 3 4 4 5 6 6 7

PART NO. 389608 2035993 1326187 a 15146 360121 2304696 374563 194723 2305605 2306047 222673 1194442

QTY A B

DESCRIPTION Capscrew ...................................................................................................

Capscrew (Poly) .........................................................................................

Capscrew (Poly) .........................................................................................

Washer .......................................................................................................

Bracket .......................................................................................................

Sleeve ........................................................................................................

Sleeve ........................................................................................................

Ball Bearing ................................................................................................

Load Wheel ................................................................................................

Load Wheel ................................................................................................

Nut ..............................................................................................................

Grease Fitting .............................................................................................

4 ..

4 8 4 ..

4 8 4 ..

4 ..

..

4 ..

8 4 4 ..

8 ..

4 4 4

FOOTNOTES: a

Quantity is 4 for poly

©2013 HYSTER COMPANY

See Service Manual for service procedures.

6-3

UNIT CODE F138 NORTH AMERICA

12/2013

SINGLE LOAD WHEEL (FIGURE 6-2)

ITEM 1 2 3 4 5 6 7

6-4

PART NO.

DESCRIPTION

QTY

19907 2306848 812432 360240 2305117 2304291 2309468

Roll Pin ...............................................................................................................

Pin .......................................................................................................................

Spacer ................................................................................................................

Ball Bearing ........................................................................................................

Load Wheel .........................................................................................................

Tire (10 in. x 4 in.) ..........................................................................................

Hub .................................................................................................................

See Service Manual for service procedures.

4 2 4 4 2 1 1

©2013 HYSTER COMPANY

UNIT CODE F138 NORTH AMERICA

12/2013

7

HYDRAULIC SYSTEM

12/2013

UNIT CODE F138 NORTH AMERICA

SECTION 7 HYDRAULIC SYSTEM DESCRIPTION

PAGE

CONTROL VALVE ..........................................................................................................................................

CONTROL VALVE AND FITTINGS ................................................................................................................

HOIST PUMP MOTOR → 9/2001 ....................................................................................................................................................

HYDRAULIC MOTOR 9/2001 → ....................................................................................................................................................

HYDRAULIC PUMP ........................................................................................................................................

HYDRAULIC PUMP AND MOTOR .................................................................................................................

HYDRAULIC SYSTEM → 11/2000 ..................................................................................................................................................

11/2000 → ..................................................................................................................................................

HYDRAULIC TANK .........................................................................................................................................

©2013 HYSTER COMPANY

See Service Manual for service procedures.

7-12 7-10 7-22 7-24 7-20 7-18 7-2 7-6 7-16

7-1

UNIT CODE F138 NORTH AMERICA

12/2013

HYDRAULIC SYSTEM (FIGURE 7-1) (→ 11/2000)

7-2

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F138 NORTH AMERICA

12/2013

HYDRAULIC SYSTEM (→ 11/2000) ITEM 1 2 3 4 4 4 5 6 6 7 8 9 10 10 10 11 11 11 12 13 14 15 16 17 18 19 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 41

PART NO. 114312 121452 2035149 b 1374917 c 1375232 a 1453613 127045 a 1457032 bc 1458222 78462 16459 16457 a 1458344 b 1458345 c 1458346 b 1458341 a 2036000 c 2036001 2035908 2035999 119236 1457333 1457335 2307976 2038897 1457322 1457323 16379 15156 1371287 2310430 18497 18515 15155 15055 1457251 2303844 1457039 16597 15134 212354 18451 15177 2310430 15156 15026 2038926 1457244 1457204 1457205

©2013 HYSTER COMPANY

DESCRIPTION

QTY

Strap Clamp ........................................................................................................

Breather ..............................................................................................................

Tube ....................................................................................................................

Hose ...................................................................................................................

Hose ...................................................................................................................

Hose ...................................................................................................................

Clamp (Hose) ......................................................................................................

Hydraulic Tank (FFigure 7-5).............................................................................

Hydraulic Tank (FFigure 7-5).............................................................................

Hose ...................................................................................................................

Fitting ..................................................................................................................

Fitting ..................................................................................................................

Hose ...................................................................................................................

Hose ...................................................................................................................

Hose ...................................................................................................................

Hose Assy ...........................................................................................................

Hose Assy ...........................................................................................................

Hose Assy ...........................................................................................................

Hose Assy ...........................................................................................................

Hose Assy ...........................................................................................................

Clamp .................................................................................................................

Hose ...................................................................................................................

Tube ....................................................................................................................

Hose ...................................................................................................................

Hose ...................................................................................................................

Pump and Motor (Auxiliary) (36 Volt Type E) (FFigure 4-4)..............................

Pump and Motor (Auxiliary) (36 Volt Type EE) (FFigure 4-4)............................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Washer ...............................................................................................................

Isolator ................................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Plate ....................................................................................................................

Hose Assy ...........................................................................................................

Hydraulic Control Valve (FFigure 7-4)...............................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Hose ...................................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Isolator ................................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Clamp .................................................................................................................

Bracket ................................................................................................................

Pump and Motor (36 Volt Type E) (FFigure 7-6)...............................................

Pump and Motor (FFigure 7-6)..........................................................................

See Service Manual for service procedures.

2 1 1 1 1 1 8 1 1 1 1 2 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 4 4 4 4 4 8 4 4 1 1 1 2 2 1 4 4 4 4 4 2 1 1 1 7-3

UNIT CODE F138 NORTH AMERICA

12/2013

HYDRAULIC SYSTEM (→ 11/2000) ITEM 42 43 44 45 45 46 47 48 49 50 51 52

PART NO.

DESCRIPTION

QTY

2035405 1460649 1457029 2302067 2310104 18460 15154 2306913 1459937 18090 18423 2036168

Hose Assy ...........................................................................................................

Hose ...................................................................................................................

Oil Filter ..............................................................................................................

Filter Head ......................................................................................................

Oil Filter ..........................................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Steering Pump (FFigure 4-2).............................................................................

Bracket ................................................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Washer ...............................................................................................................

1 1 1 1 1 2 2 1 1 1 1 1

FOOTNOTES: a b

7-4

16.60 in. Battery Compartment 18.80 in. Battery Compartment

c

21.10 in. Battery Compartment

See Service Manual for service procedures.

©2013 HYSTER COMPANY

12/2013

UNIT CODE F138 NORTH AMERICA

NOTES

©2013 HYSTER COMPANY

See Service Manual for service procedures.

7-5

UNIT CODE F138 NORTH AMERICA

12/2013

HYDRAULIC SYSTEM (FIGURE 7-2) (11/2000 →)

7-6

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F138 NORTH AMERICA

12/2013

HYDRAULIC SYSTEM (11/2000 →) ITEM 1 2 3 4 4 4 5 6 6 7 8 9 10 10 10 11 11 11 12 13 14 15 16 17 18 19 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 40 40

PART NO. 114312 121452 2035149 b 1374917 c 1375232 a 1453613 127045 a 1457032 bc 1458222 78462 16459 16457 a 1458344 b 1458345 c 1458346 b 1458341 a 2036000 c 2036001 2035908 2035999 119236 1457333 1457335 2307976 2038897 1457322 1457323 16379 15156 1371287 2310430 18497 18515 15155 15055 1457251 2303844 1457039 16597 15134 212354 15156 355327 18515 15114 18497 1506111 1457204 1457205 15156

©2013 HYSTER COMPANY

DESCRIPTION

QTY

Strap Clamp ........................................................................................................

Breather ..............................................................................................................

Tube ....................................................................................................................

Hose ...................................................................................................................

Hose ...................................................................................................................

Hose ...................................................................................................................

Clamp (Hose) ......................................................................................................

Hydraulic Tank (FFigure 7-5).............................................................................

Hydraulic Tank (FFigure 7-5).............................................................................

Hose ...................................................................................................................

Fitting ..................................................................................................................

Fitting ..................................................................................................................

Hose ...................................................................................................................

Hose ...................................................................................................................

Hose ...................................................................................................................

Hose Assy ...........................................................................................................

Hose Assy ...........................................................................................................

Hose Assy ...........................................................................................................

Hose Assy ...........................................................................................................

Hose Assy ...........................................................................................................

Clamp .................................................................................................................

Hose ...................................................................................................................

Tube ....................................................................................................................

Hose ...................................................................................................................

Hose ...................................................................................................................

Pump and Motor (Auxiliary) (36 Volt Type E) (FFigure 4-4)..............................

Pump and Motor (Auxiliary) (36 Volt Type EE) (FFigure 4-4)............................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Washer ...............................................................................................................

Isolator ................................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Plate ....................................................................................................................

Hose Assy ...........................................................................................................

Hydraulic Control Valve (FFigure 7-4)...............................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Hose ...................................................................................................................

Lockwasher .........................................................................................................

Bumper ...............................................................................................................

Washer ...............................................................................................................

Locknut ...............................................................................................................

Capscrew ............................................................................................................

Bracket ................................................................................................................

Pump and Motor (36 Volt Type E) (FFigure 7-6)...............................................

Pump and Motor (FFigure 7-6)..........................................................................

Lockwasher ....................................................................................................

See Service Manual for service procedures.

2 1 1 1 1 1 8 1 1 1 1 2 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 4 4 4 4 4 8 4 4 1 1 1 2 2 1 2 2 3 3 3 1 1 1 1 7-7

UNIT CODE F138 NORTH AMERICA

12/2013

HYDRAULIC SYSTEM (11/2000 →) ITEM 40 41 42 43 44 44 45 46 47 48 49 50 51 52 53

PART NO.

DESCRIPTION

QTY

16805 2035405 1460649 1457029 2302067 2310104 18460 15154 2306913 2310430 1464525 1371287 15115 16379 16634

Capscrew .......................................................................................................

Hose Assy ...........................................................................................................

Hose ...................................................................................................................

Oil Filter ..............................................................................................................

Filter Head ......................................................................................................

Oil Filter ..........................................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Steering Pump (FFigure 4-2).............................................................................

Isolator ................................................................................................................

Bracket ................................................................................................................

Washer ...............................................................................................................

Locknut ...............................................................................................................

Capscrew ............................................................................................................

Capscrew ............................................................................................................

1 1 1 1 1 1 2 2 1 2 1 2 2 2 2

FOOTNOTES: a b

7-8

16.60 in. Battery Compartment 18.80 in. Battery Compartment

c

21.10 in. Battery Compartment

See Service Manual for service procedures.

©2013 HYSTER COMPANY

12/2013

UNIT CODE F138 NORTH AMERICA

NOTES

©2013 HYSTER COMPANY

See Service Manual for service procedures.

7-9

UNIT CODE F138 NORTH AMERICA

12/2013

CONTROL VALVE AND FITTINGS (FIGURE 7-3)

7-10

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F138 NORTH AMERICA

12/2013

CONTROL VALVE AND FITTINGS ITEM 1 1 2 2 3 3 4 4 5 5 6

PART NO.

DESCRIPTION

201782 16486 201761 16486 16567 16483 2307204 16486 16568 16484 2302341

Fitting ..................................................................................................................

O-Ring ............................................................................................................

Fitting ..................................................................................................................

O-Ring ............................................................................................................

Fitting ..................................................................................................................

O-Ring ............................................................................................................

Fitting ..................................................................................................................

O-Ring ............................................................................................................

Fitting ..................................................................................................................

O-Ring ............................................................................................................

Hydraulic Control Valve (Hydraulic Control) (FFigure 7-4)................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 2 2 1 1 1 1 1

7-11

UNIT CODE F138 NORTH AMERICA

12/2013

CONTROL VALVE (FIGURE 7-4)

7-12

See Service Manual for service procedures.

©2013 HYSTER COMPANY

12/2013

©2013 HYSTER COMPANY

UNIT CODE F138 NORTH AMERICA

See Service Manual for service procedures.

7-13

UNIT CODE F138 NORTH AMERICA

12/2013

CONTROL VALVE ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 19 20 21 22 23 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

7-14

PART NO.

DESCRIPTION

QTY

2302341 221443 .....

2306492 ..... ..... .....

2306500 .....

2305485 2310686 2308870 .....

2303831 2304375 2304912 .....

230518 2308187 2302311 2307182 ..... ..... .....

2307109 2307182 ..... .....

2304463 2302517 18093 ..... ..... ..... .....

2306444 .....

2310724 ..... ..... ..... .....

Hydraulic Control Valve (Group No. 8620230) ...................................................

Capscrew .......................................................................................................

O-Ring ............................................................................................................

Relief Valve ....................................................................................................

Back-Up Ring .................................................................................................

O-Ring ............................................................................................................

O-Ring ............................................................................................................

Plug ................................................................................................................

O-Ring ............................................................................................................

Plug ................................................................................................................

Fitting ..............................................................................................................

Plug ................................................................................................................

O-Ring ............................................................................................................

Spring .............................................................................................................

Relief Valve ....................................................................................................

Plug ................................................................................................................

O-Ring ............................................................................................................

Plug ................................................................................................................

Muffler ............................................................................................................

Solenoid Valve ...............................................................................................

Coil .................................................................................................................

O-Ring ............................................................................................................

O-Ring ............................................................................................................

Back-Up Ring .................................................................................................

Solenoid Valve ...............................................................................................

Coil .................................................................................................................

Back-Up Ring .................................................................................................

O-Ring ............................................................................................................

Valve ..............................................................................................................

Coil .................................................................................................................

Capscrew .......................................................................................................

O-Ring ............................................................................................................

O-Ring ............................................................................................................

O-Ring ............................................................................................................

O-Ring ............................................................................................................

Plug ................................................................................................................

O-Ring ............................................................................................................

Check Valve ...................................................................................................

O-Ring ............................................................................................................

O-Ring ............................................................................................................

Back-Up Ring .................................................................................................

Manifold Block ................................................................................................

1 2 2 1 1 1 1 6 6 1 1 1 1 1 1 1 2 1 1 1 2 2 2 4 1 1 2 1 1 2 4 2 2 2 4 1 1 1 1 1 1 1

2310830 2305839 2302854 2303986 2311978

Kit-Seal ...............................................................................................................

Kit-Relief Valve ...................................................................................................

Kit-Seal ...............................................................................................................

Kit-Seal ...............................................................................................................

Kit-Check Valve ..................................................................................................

1 1 1 1 1

See Service Manual for service procedures.

©2013 HYSTER COMPANY

12/2013

UNIT CODE F138 NORTH AMERICA

NOTES

©2013 HYSTER COMPANY

See Service Manual for service procedures.

7-15

UNIT CODE F138 NORTH AMERICA

12/2013

HYDRAULIC TANK (FIGURE 7-5)

7-16

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F138 NORTH AMERICA

12/2013

HYDRAULIC TANK KEY: A: 16.6 in. Battery Compartment B: 18.8 and 21.1 in. Battery Compartment ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 13 14 15

QTY A B

PART NO.

DESCRIPTION

1459724 1458222 1458183 220283 15151 2035150 15113 197068 1459680 1574112 15000 1454517 15127 220363 1458193 1459678 2304746 1570305

Hydraulic Tank ...........................................................................................

Hydraulic Tank ...........................................................................................

Cap ........................................................................................................

Screw .....................................................................................................

Lockwasher ............................................................................................

Strainer ..................................................................................................

Locknut ..................................................................................................

Washer ..................................................................................................

Cover .....................................................................................................

Gasket ...................................................................................................

Nut .........................................................................................................

Seal ........................................................................................................

Washer ..................................................................................................

Screw .....................................................................................................

Hydraulic Tank .......................................................................................

Hydraulic Tank .......................................................................................

Clamp ....................................................................................................

Plate .......................................................................................................

©2013 HYSTER COMPANY

See Service Manual for service procedures.

1 ..

1 2 2 1 4 4 1 1 8 4 8 4 ..

1 2 1

..

1 1 2 2 1 4 4 1 1 8 4 8 4 1 ..

2 1

7-17

UNIT CODE F138 NORTH AMERICA

12/2013

HYDRAULIC PUMP AND MOTOR (FIGURE 7-6)

7-18

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F138 NORTH AMERICA

12/2013

HYDRAULIC PUMP AND MOTOR ITEM 1 1 2 2 3 4 5 6

PART NO.

DESCRIPTION

2305650 16486 16561 16486 2041868 16634 15156 2045531

Fitting ..................................................................................................................

O-Ring ............................................................................................................

Elbow ..................................................................................................................

O-Ring ............................................................................................................

Pump (Hydraulic) (FFigure 7-7).........................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Motor (36 Volt) (Hydraulic) (FFigure 7-8)..........................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 2 2 1

7-19

UNIT CODE F138 NORTH AMERICA

12/2013

HYDRAULIC PUMP (FIGURE 7-7)

ITEM 1 2 3 4 5 6 7 8 9 10 11 12

PART NO.

DESCRIPTION

QTY

2041868 2303239 1371741 2308872 1371744 1371743 b. . . . .

2052235 b. . . . . b. . . . . b. . . . .

1376425 2308497 a 1460539

Pump ..................................................................................................................

Retaining Ring ................................................................................................

Seal ................................................................................................................

Flange ............................................................................................................

Back-Up Ring .................................................................................................

Seal ................................................................................................................

Bushing ..........................................................................................................

O-Ring ............................................................................................................

Pump Body .....................................................................................................

Idler Gear .......................................................................................................

Drive Gear ......................................................................................................

End Cover ......................................................................................................

Bolt .................................................................................................................

O-Ring ............................................................................................................

1 1 1 1 4 4 2 2 1 1 1 1 4 2

1371746

Kit-Seal ...............................................................................................................

1

FOOTNOTES: a

Not Illustrated

7-20

b

Not Serviced Separately

See Service Manual for service procedures.

©2013 HYSTER COMPANY

12/2013

UNIT CODE F138 NORTH AMERICA

NOTES

©2013 HYSTER COMPANY

See Service Manual for service procedures.

7-21

UNIT CODE F138 NORTH AMERICA

12/2013

HOIST PUMP MOTOR (FIGURE 7-8) (→ 9/2001)

7-22

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F138 NORTH AMERICA

12/2013

HOIST PUMP MOTOR (→ 9/2001) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

PART NO. 2302266 2306090 2033786 2302675 2311821 2035821 2037553 2033793 1389601 2307221 2033799 287851 2033800 1326871 17151 2309528 2034306 1326868 2307969 1326874 2309528 a 1389598 2037465 a 2037616

DESCRIPTION

QTY

Pump Motor ........................................................................................................

1 Screw ..................................................................................................................

8 End Head ............................................................................................................

1 Ball Bearing ........................................................................................................

1 Retaining Ring ....................................................................................................

1 Kit-Field Coil .......................................................................................................

1 Pole Shoe ...........................................................................................................

4 Armature .............................................................................................................

1 Bearing ...............................................................................................................

1 Spring .................................................................................................................

1 Housing ...............................................................................................................

1 Capscrew ............................................................................................................

2 Lockwasher .........................................................................................................

2 Nut ......................................................................................................................

2 Capscrew ............................................................................................................

8 Screw .................................................................................................................. 12 Kit-Brush .............................................................................................................

1 Terminal ..............................................................................................................

1 Brush Holder .......................................................................................................

1 End Head ............................................................................................................

1 Screw ..................................................................................................................

4 Brush Spring .......................................................................................................

8 Key ......................................................................................................................

1 Adhesive ............................................................................................................. AR

FOOTNOTES: a

Not Illustrated

©2013 HYSTER COMPANY

See Service Manual for service procedures.

7-23

UNIT CODE F138 NORTH AMERICA

12/2013

HYDRAULIC MOTOR (FIGURE 7-9) (9/2001 →)

7-24

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F138 NORTH AMERICA

12/2013

HYDRAULIC MOTOR (9/2001 →) ITEM 1 2 3 4 5 6 7 8 9 10 11 11 12 13 13 14 15 15 16 17 18 19 20 21 22 23 24 25 26 27 27

PART NO. 2045531 1502118 1502169 1502098 1471800 1502110 384277 1502096 1502114 1502091 1502092 1502111 1502102 1502120 1502105 1502109 1494610 1502106 1494611 1502107 292654 1502108 1502104 1502097 1502101 1502100 1502099 1502113 1502093 12921 1502094 1502095 1502095 1502115 1453337 a 1500740 a 1495584 a 1499928 a 2303700 a 220361

DESCRIPTION

QTY

Motor (36 Volt) (Group No. 8509401) .................................................................

Armature (With Fan) .......................................................................................

Frame .............................................................................................................

Capscrew .......................................................................................................

Bearing ...........................................................................................................

1 1 1 8 1

Disk ................................................................................................................

Bearing ...........................................................................................................

Cover Band ....................................................................................................

Shield .............................................................................................................

Bearing ...........................................................................................................

Screw .............................................................................................................

Connector .......................................................................................................

Connector (Alternate Part) .............................................................................

Washer (Tooth Spring) ...................................................................................

Nut ..................................................................................................................

Nut (Alternate Part) ........................................................................................

1 1 1 1 1 4 1 1 1 1 1

Spring Washer ................................................................................................

Nut ..................................................................................................................

Nut (Alternate Part) ........................................................................................

Spring .............................................................................................................

Bushing ..........................................................................................................

Brush Holder ..................................................................................................

Lockwasher ....................................................................................................

Washer ...........................................................................................................

Screw .............................................................................................................

Brush ..............................................................................................................

1 1 1 1 2 1 4 4 4 8

Snap Ring .......................................................................................................

Capscrew .......................................................................................................

Washer ...........................................................................................................

Washer ...........................................................................................................

Spring .............................................................................................................

Spring (Alternate Part) ....................................................................................

Kit-Motor Band ("EE") .........................................................................................

Cover Band (Drive End) .................................................................................

Cover (Comm End) ........................................................................................

Nut ..................................................................................................................

Screw .............................................................................................................

1 6 6 4 2 2 1 1 1 2 2

FOOTNOTES: a

Not Illustrated

©2013 HYSTER COMPANY

See Service Manual for service procedures.

7-25

UNIT CODE F138 NORTH AMERICA

12/2013

NOTES

7-26

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F138 NORTH AMERICA

12/2013

8

MAST-THREE STAGE FULL FREE-LIFT

12/2013

UNIT CODE F138 NORTH AMERICA

SECTION 8 MAST-THREE STAGE FULL FREE-LIFT DESCRIPTION

PAGE

CHAINS, PINS, AND ANCHORS THREE STAGE FULL FREE-LIFT ..............................................................................................................

CYLINDER INSTALLATION THREE STAGE FULL FREE-LIFT ..............................................................................................................

FREE-LIFT CYLINDER THREE STAGE FULL FREE-LIFT - STANDARD .......................................................................................

THREE STAGE FULL FREE-LIFT - FREEZER ..........................................................................................

HEADER HOSE THREE STAGE FULL FREE-LIFT (→ S/N A570D01966) (→ S/N A571D01678) ....................................

THREE STAGE FULL FREE-LIFT (S/N A571D01679 →) (S/N A570D01967 →) ....................................

LIFT LIMIT SWITCH THREE STAGE FULL FREE-LIFT ..............................................................................................................

MAIN FREE-LIFT THREE STAGE FULL FREE-LIFT ..............................................................................................................

MAIN LIFT CYLINDER THREE STAGE FULL FREE-LIFT ..............................................................................................................

OUTER, INTERMEDIATE, AND INNER MAST THREE STAGE FULL FREE-LIFT ..............................................................................................................

©2013 HYSTER COMPANY

See Service Manual for service procedures.

8-18 8-22 8-28 8-32 8-6 8-10 8-35 8-14 8-24 8-2

8-1

UNIT CODE F138 NORTH AMERICA

12/2013

OUTER, INTERMEDIATE, AND INNER MAST (FIGURE 8-1) THREE STAGE FULL FREE-LIFT

8-2

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F138 NORTH AMERICA

12/2013

OUTER, INTERMEDIATE, AND INNER MAST THREE STAGE FULL FREE-LIFT STANDARD LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number

4940 mm (194.5 in.)

5321 mm (209.5 in.)

6083 mm (239.5 in.)

6312 mm (248.5 in.)

A570 4940

A570 5321

A570 6083

A570 6312

1

Outer Mast

2310153

2302420

2311923

2309287

2

Intermediate Mast

2306815

2805503

2303012

2310578

3

Inner Mast

2304443

2303705

2304359

2304288

STANDARD LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number

6845 mm (269.5 in.)

7607 mm (299.5 in.)

8369 mm (329.5 in.)

9131 mm (359.5 in.)

A570 6845

A570 7607

A570 8369

A570 9131

1

Outer Mast

2311613

2302702

2310510

2310659

2

Intermediate Mast

2310091

2304072

2303914

2311919

3

Inner Mast

2309440

2308986

2305656

2309081

FREEZER LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number

4940 mm (194.5 in.)

5321 mm (209.5 in.)

6083 mm (239.5 in.)

6312 mm (248.5 in.)

A571 4940

A571 5321

A571 6083

A571 6312

1

Outer Mast

2310153

2302420

2311923

2309287

2

Intermediate Mast

2306815

2805503

2303012

2310578

3

Inner Mast

2304443

2303705

2304359

2304288

FREEZER LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number

6845 mm (269.5 in.)

7607 mm (299.5 in.)

8369 mm (329.5 in.)

9131 mm (359.5 in.)

A571 6845

A571 7607

A571 8369

A571 9131

1

Outer Mast

2311613

2302702

2310510

2310659

2

Intermediate Mast

2310091

2304072

2303914

2311919

3

Inner Mast

2309440

2308986

2305656

2309081

ITEM

PART NO.

©2013 HYSTER COMPANY

DESCRIPTION

QTY See Service Manual for service procedures.

8-3

UNIT CODE F138 NORTH AMERICA

12/2013

OUTER, INTERMEDIATE, AND INNER MAST THREE STAGE FULL FREE-LIFT ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

PART NO. a. . . . . a. . . . . a. . . . .

2311054 2308151 2303610 2305888 2805502 2304346 2302118 2311479 296420 292513 2308939 2304397 2308709 2305104 2311528 2308557 2308522 2311676 296426 221638

DESCRIPTION

QTY

Outer Mast ..........................................................................................................

Intermediate Mast ...............................................................................................

Inner Mast ...........................................................................................................

Setscrew .............................................................................................................

Nut ......................................................................................................................

Load Roller .........................................................................................................

Snap Ring ...........................................................................................................

Wear Plug ...........................................................................................................

Pin .......................................................................................................................

Shim (LH) ............................................................................................................

Wear Plate (LH) ..................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

Shim (RH) ...........................................................................................................

Wear Plate (RH) .................................................................................................

Shim ....................................................................................................................

Wear Plate ..........................................................................................................

Screw ..................................................................................................................

Cushion ...............................................................................................................

Plate ....................................................................................................................

Shim ....................................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

1 1 1 8 8 8 8 8 2 1 1 4 4 2 1 2 2 1 8 2 4 4 4

FOOTNOTES: a

8-4

Refer to Table

See Service Manual for service procedures.

©2013 HYSTER COMPANY

12/2013

UNIT CODE F138 NORTH AMERICA

NOTES

©2013 HYSTER COMPANY

See Service Manual for service procedures.

8-5

UNIT CODE F138 NORTH AMERICA

12/2013

HEADER HOSE (FIGURE 8-2) THREE STAGE FULL FREE-LIFT (→ S/N A570D01966) (→ S/N A571D01678)

8-6

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F138 NORTH AMERICA

12/2013

HEADER HOSE THREE STAGE FULL FREE-LIFT (→ S/N A570D01966) (→ S/N A571D01678) STANDARD LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number

4940 mm (194.5 in.)

5321 mm (209.5 in.)

6083 mm (239.5 in.)

6312 mm (248.5 in.)

A570 4940

A570 5321

A570 6083

A570 6312

8

Wire Harness

2309383

2310685

2311230

2311012

9

Hose Assy

2302200

2302742

2307219

2311767

14

Hose Assy

2303854

2307631

2307631

2307631

21

Hose Assy

2307236

2303504

2311177

2305314

23

Hose Assy

2304277

2302873

2302043

2310253

STANDARD LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number

6845 mm (269.5 in.)

7607 mm (299.5 in.)

8369 mm (329.5 in.)

9131 mm (359.5 in.)

A570 6845

A570 7607

A570 8369

A570 9131

8

Wire Harness

2307418

2303834

2306779

2306950

9

Hose Assy

2310365

2302518

2304266

2308789

14

Hose Assy

2307631

2307631

2307631

2304926

21

Hose Assy

2311086

2305618

2304062

2305743

23

Hose Assy

2306230

2306603

2302189

2304352

FREEZER LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number

4940 mm (194.5 in.)

5321 mm (209.5 in.)

6083 mm (239.5 in.)

6312 mm (248.5 in.)

A571 4940

A571 5321

A571 6083

A571 6312

8

Wire Harness

2307655

2309628

2306692

2308952

9

Hose Assy

2303581

2310155

2305220

2306503

14

Hose Assy

2303836

2303612

2303612

2303612

21

Hose Assy

2302126

2311474

2304546

2304203

23

Hose Assy

2308619

2305875

2302582

2307260

©2013 HYSTER COMPANY

See Service Manual for service procedures.

8-7

UNIT CODE F138 NORTH AMERICA

12/2013

HEADER HOSE THREE STAGE FULL FREE-LIFT (→ S/N A570D01966) (→ S/N A571D01678) FREEZER LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number

6845 mm (269.5 in.)

7607 mm (299.5 in.)

8369 mm (329.5 in.)

9131 mm (359.5 in.)

A571 6845

A571 7607

A571 8369

A571 9131

8

Wire Harness

2302590

2302787

2311285

2303516

9

Hose Assy

2303307

2305347

2307352

2308509

14

Hose Assy

2303612

2303612

2303612

2305413

21

Hose Assy

2302670

2306903

2306626

2306390

23

Hose Assy

2305013

2308109

2304672

2311544

ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 16 17 18 19 20 21 22 23 24 25 26

PART NO. 287837 15178 2311737 2308167 292532 2309608 2303522 a. . . . . a. . . . .

16447 114312 2309831 2034907 a. . . . .

129563 16558 16483 2304805 292681 214364 2302063 a. . . . .

2311325 a. . . . .

2034909 2034908 383789

DESCRIPTION

QTY

Capscrew ............................................................................................................

1 Washer ...............................................................................................................

2 Hose Sheave ......................................................................................................

2 Spacer ................................................................................................................

1 Capscrew ............................................................................................................

1 Spacer ................................................................................................................

1 Sheave ................................................................................................................

1 Wire Harness ......................................................................................................

1 Hose Assy ...........................................................................................................

2 Fitting ..................................................................................................................

4 Strap Clamp ........................................................................................................

4 Grip .....................................................................................................................

2 Spring .................................................................................................................

2 Hose Assy ...........................................................................................................

2 Strap Clamp ........................................................................................................

4 Fitting ..................................................................................................................

4 O-Ring ............................................................................................................

4 Hose Clamp ........................................................................................................

2 Lockwasher .........................................................................................................

4 Capscrew ............................................................................................................

4 Block ...................................................................................................................

2 Hose Assy ...........................................................................................................

2 Strap ...................................................................................................................

1 Hose Assy ...........................................................................................................

2 Sheave ................................................................................................................

2 Sheave Wire Take-Up ........................................................................................

1 Thread Sealant ................................................................................................... AR

FOOTNOTES: a

8-8

Refer to Table

See Service Manual for service procedures.

©2013 HYSTER COMPANY

12/2013

UNIT CODE F138 NORTH AMERICA

NOTES

©2013 HYSTER COMPANY

See Service Manual for service procedures.

8-9

UNIT CODE F138 NORTH AMERICA

12/2013

HEADER HOSE (FIGURE 8-3) THREE STAGE FULL FREE-LIFT (S/N A571D01679 →) (S/N A570D01967 →)

8-10

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F138 NORTH AMERICA

12/2013

HEADER HOSE THREE STAGE FULL FREE-LIFT (S/N A571D01679 →) (S/N A570D01967 →) STANDARD LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number

4940 mm (194.5 in.)

5321 mm (209.5 in.)

6083 mm (239.5 in.)

6312 mm (248.5 in.)

A570 4940

A570 5321

A570 6083

A570 6312

1

Hose Assy

2302200

2302742

2307219

2311767

2

Hose Assy

2039101

2039102

2039103

2039104

3

Hose Assy

2304277

2302873

2302043

2310253

4

Hose Assy

2303854

2307631

2307631

2307631

5

Wire Harness

2309383

2310685

2311230

2311012

STANDARD LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number

6845 mm (269.5 in.)

7607 mm (299.5 in.)

8369 mm (329.5 in.)

9131 mm (359.5 in.)

A570 6845

A570 7607

A570 8369

A570 9131

1

Hose Assy

2310365

2302518

2304266

2308789

2

Hose Assy

2037776

2037772

2037788

2039864

3

Hose Assy

2306230

2306603

2302189

2304352

4

Hose Assy

2307631

2307631

2307631

2304926

5

Wire Harness

2307418

2303834

2306779

2306950

FREEZER LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number

4940 mm (194.5 in.)

5321 mm (209.5 in.)

6083 mm (239.5 in.)

6312 mm (248.5 in.)

A571 4940

A571 5321

A571 6083

A571 6312

1

Hose Assy

2303581

2310155

2305220

2306503

2

Hose Assy

2039105

2044646

2039107

2039108

3

Hose Assy

2308619

2305875

2302582

2307260

4

Hose Assy

2303836

2303612

2303612

2303612

5

Wire Harness

2307655

2309628

2306692

2308952

©2013 HYSTER COMPANY

See Service Manual for service procedures.

8-11

UNIT CODE F138 NORTH AMERICA

12/2013

HEADER HOSE THREE STAGE FULL FREE-LIFT (S/N A571D01679 →) (S/N A570D01967 →) FREEZER LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number

6845 mm (269.5 in.)

7607 mm (299.5 in.)

8369 mm (329.5 in.)

9131 mm (359.5 in.)

A571 6845

A571 7607

A571 8369

A571 9131

1

Hose Assy

2303307

2305347

2307352

2308509

2

Hose Assy

2037775

2037771

2037789

2039865

3

Hose Assy

2305013

2308109

2304672

2311544

4

Hose Assy

2303612

2303612

2303612

2305413

5

Wire Harness

2302590

2302787

2311285

2303516

ITEM

PART NO.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

a. . . . . a. . . . . a. . . . . a. . . . . a. . . . .

136681 2304307 320157 2304805 16457 2034907 2309831 114312 129563 16447 2311737 2303522 58933 2306609 2311325 2034909 2034908 383789

DESCRIPTION

QTY

Hose Assy ...........................................................................................................

2 Hose Assy ...........................................................................................................

2 Hose Assy ...........................................................................................................

2 Hose Assy ...........................................................................................................

2 Wire Harness ......................................................................................................

1 Capscrew ............................................................................................................

1 Washer ...............................................................................................................

1 Washer ...............................................................................................................

1 Hose Clamp ........................................................................................................

1 Fitting ..................................................................................................................

2 Spring .................................................................................................................

2 Grip .....................................................................................................................

2 Strap Clamp ........................................................................................................

4 Strap Clamp ........................................................................................................

6 Fitting ..................................................................................................................

4 Hose Sheave ......................................................................................................

2 Sheave ................................................................................................................

1 Snap Ring ...........................................................................................................

2 Washer ...............................................................................................................

2 Strap ...................................................................................................................

1 Sheave ................................................................................................................

2 Sheave Wire Take-Up ........................................................................................

1 Thread Sealant ................................................................................................... AR

FOOTNOTES: a

Refer to Table

8-12

See Service Manual for service procedures.

©2013 HYSTER COMPANY

12/2013

UNIT CODE F138 NORTH AMERICA

NOTES

©2013 HYSTER COMPANY

See Service Manual for service procedures.

8-13

UNIT CODE F138 NORTH AMERICA

12/2013

MAIN FREE-LIFT (FIGURE 8-4) THREE STAGE FULL FREE-LIFT

8-14

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F138 NORTH AMERICA

12/2013

MAIN FREE-LIFT THREE STAGE FULL FREE-LIFT STANDARD LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number

4940 mm (194.5 in.)

5321 mm (209.5 in.)

6083 mm (239.5 in.)

6312 mm (248.5 in.)

A570 4940

A570 5321

A570 6083

A570 6312

1

Hose Assy

2303629

2311879

2302254

2306977

6

Hose Assy

2304757

2311969

2302254

2308463

14

Hose Assy

2305027

2305027

2305027

2305027

15

Tube Assy

2304030

2304030

2304030

2304030

STANDARD LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number

6845 mm (269.5 in.)

7607 mm (299.5 in.)

8369 mm (329.5 in.)

9131 mm (359.5 in.)

A570 6845

A570 7607

A570 8369

A570 9131

1

Hose Assy

2305563

2310795

2309669

2305134

6

Hose Assy

2307984

2302270

2304024

2309784

14

Hose Assy

2305027

2305027

2305027

2305027

15

Tube Assy

2304030

2304030

2304030

2310171

FREEZER LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number

4940 mm (194.5 in.)

5321 mm (209.5 in.)

6083 mm (239.5 in.)

6312 mm (248.5 in.)

A571 4940

A571 5321

A571 6083

A571 6312

1

Hose Assy

2303629

2311879

2302254

2306977

6

Hose Assy

2304757

2311969

2302060

2308463

14

Hose Assy

2305027

2305027

2305027

2305027

15

Tube Assy

2304030

2304030

2304030

2304030

©2013 HYSTER COMPANY

See Service Manual for service procedures.

8-15

UNIT CODE F138 NORTH AMERICA

12/2013

MAIN FREE-LIFT THREE STAGE FULL FREE-LIFT FREEZER LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number

6845 mm (269.5 in.)

7607 mm (299.5 in.)

8369 mm (329.5 in.)

9131 mm (359.5 in.)

A571 6845

A571 7607

A571 8369

A571 9131

1

Hose Assy

2305563

2310795

2309669

2305134

6

Hose Assy

2307984

2302270

2304024

2309784

14

Hose Assy

2305027

2305027

2305027

2305027

15

Tube Assy

2304030

2304030

2304030

2310171

ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 16 17 17 18 18 19 20 21 22 23 24 25 26 27 27

PART NO. a. . . . .

16460 2310250 287851 292681 a. . . . .

1344820 2302017 2303674 2311159 2306427 287851 292681 a. . . . . a. . . . .

14586 16485 201783 16486 2309766 16982 1359125 292508 292681 239503 176640 2307423 2306904 129563 2307856 16485

DESCRIPTION

QTY

Hose Assy ...........................................................................................................

Fitting ..................................................................................................................

Bracket ................................................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Hose Assy ...........................................................................................................

Snap Ring ...........................................................................................................

Washer ...............................................................................................................

Hose Sheave ......................................................................................................

Washer ...............................................................................................................

Hose Guard ........................................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Hose Assy ...........................................................................................................

Tube Assy ...........................................................................................................

T-Fitting ...............................................................................................................

O-Ring ............................................................................................................

Fitting ..................................................................................................................

O-Ring ............................................................................................................

Lowering Control Valve .......................................................................................

O-Ring ............................................................................................................

Housing ...............................................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Bolt ......................................................................................................................

Bracket ................................................................................................................

Spacer ................................................................................................................

Strap Clamp ........................................................................................................

Hyd Velocity Fuse ...............................................................................................

O-Ring ............................................................................................................

1 1 1 2 2 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 4 2 2 1 1 1 2 2

FOOTNOTES: a

Refer to Table

8-16

See Service Manual for service procedures.

©2013 HYSTER COMPANY

12/2013

UNIT CODE F138 NORTH AMERICA

NOTES

©2013 HYSTER COMPANY

See Service Manual for service procedures.

8-17

UNIT CODE F138 NORTH AMERICA

12/2013

CHAINS, PINS, AND ANCHORS (FIGURE 8-5) THREE STAGE FULL FREE-LIFT

8-18

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F138 NORTH AMERICA

12/2013

CHAINS, PINS, AND ANCHORS THREE STAGE FULL FREE-LIFT STANDARD LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number

4940 mm (194.5 in.)

5321 mm (209.5 in.)

6083 mm (239.5 in.)

6312 mm (248.5 in.)

A570 4940

A570 5321

A570 6083

A570 6312

7

Chain

2308604

2304464

2305926

2302007

12

Chain

2303122

2310508

2302509

317731

STANDARD LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number

6845 mm (269.5 in.)

7607 mm (299.5 in.)

8369 mm (329.5 in.)

9131 mm (359.5 in.)

A570 6845

A570 7607

A570 8369

A570 9131

7

Chain

2310542

2310326

2304853

2302409

12

Chain

2306918

2307711

2305702

317734

FREEZER LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number

4940 mm (194.5 in.)

5321 mm (209.5 in.)

6083 mm (239.5 in.)

6312 mm (248.5 in.)

A571 4940

A571 5321

A571 6083

A571 6312

7

Chain

2308604

2304464

2305926

2302007

12

Chain

2303122

2310508

2302509

317731

FREEZER LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number

6845 mm (269.5 in.)

7607 mm (299.5 in.)

8369 mm (329.5 in.)

9131 mm (359.5 in.)

A571 6845

A571 7607

A571 8369

A571 9131

7

Chain

2310542

2310326

2304853

2302409

12

Chain

2306918

2307711

2305702

317734

ITEM 1 2 3 4 5 6

PART NO.

DESCRIPTION

2309976 2310612 2305293 2305090 1375907 1374797

Retaining Ring ....................................................................................................

Support ...............................................................................................................

Shaft ...................................................................................................................

Sheave ................................................................................................................

Ball Bearing ........................................................................................................

Snap Ring ...........................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

4 1 1 4 4 4 8-19

UNIT CODE F138 NORTH AMERICA

12/2013

CHAINS, PINS, AND ANCHORS THREE STAGE FULL FREE-LIFT ITEM 7 8 9 10 11 12 13 14 15 16 17

PART NO. a. . . . .

15212 2303049 2306269 292600 a. . . . .

2311584 2302923 171350 178297 599737

DESCRIPTION

QTY

Chain ..................................................................................................................

2 Cotter Pin ............................................................................................................ 10 Pin .......................................................................................................................

6 Chain Anchor ......................................................................................................

4 Nut ......................................................................................................................

8 Chain ..................................................................................................................

2 Spacer ................................................................................................................

2 Spacer ................................................................................................................

1 Lubricant ............................................................................................................. AR Degreaser ........................................................................................................... AR Chain Wear Scale ...............................................................................................

1

FOOTNOTES: a

Refer to Table

8-20

See Service Manual for service procedures.

©2013 HYSTER COMPANY

12/2013

UNIT CODE F138 NORTH AMERICA

NOTES

©2013 HYSTER COMPANY

See Service Manual for service procedures.

8-21

UNIT CODE F138 NORTH AMERICA

12/2013

CYLINDER INSTALLATION (FIGURE 8-6) THREE STAGE FULL FREE-LIFT

8-22

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F138 NORTH AMERICA

12/2013

CYLINDER INSTALLATION THREE STAGE FULL FREE-LIFT ITEM 1 2 3 4 5 6 7 8 9 10 11 11 11 12 12 12 13 14 15 16

PART NO.

DESCRIPTION

248212 2310075 2311159 2306942 287854 2311241 2308943 2308557 15107 2305173 2304231 2037599 2309805 2305992 2037599 2310235 287851 292681 ..... .....

Snap Ring ...........................................................................................................

Back-Up Ring ......................................................................................................

Washer ...............................................................................................................

Shim ....................................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Retainer ..............................................................................................................

Cushion ...............................................................................................................

Locknut ...............................................................................................................

Clamp .................................................................................................................

Plate (RH) ...........................................................................................................

Plate (RH) ...........................................................................................................

Plate (RH) ...........................................................................................................

Plate (LH) ............................................................................................................

Plate (LH) ............................................................................................................

Plate (LH) ............................................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Main Lift Cylinder (FFigure 8-7).........................................................................

Free-Lift Cylinder (FFigure 8-9).........................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

2 2 2 2 4 4 2 8 2 1 1 1 1 1 1 1 4 4 2 1

8-23

UNIT CODE F138 NORTH AMERICA

12/2013

MAIN LIFT CYLINDER (FIGURE 8-7) THREE STAGE FULL FREE-LIFT

8-24

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F138 NORTH AMERICA

12/2013

MAIN LIFT CYLINDER THREE STAGE FULL FREE-LIFT STANDARD LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION 1 2 3 4

4940 mm (194.5 in.)

5321 mm (209.5 in.)

6083 mm (239.5 in.)

6312 mm (248.5 in.)

Mast Group Number

A570 4940

A570 5321

A570 6083

A570 6312

Cylinder Group Number

8603105

8603111

8603123

8603126

Cylinder Assy

2308989

2303382

2309182

2306128

5

Spacer

2311984

2309247

2310113

2310113

6

Cylinder Rod

2304999

2311551

2303866

2306458

16

Tube Wldmt-Cylinder

2307320

2303350

2307028

2308046

ITEM

STANDARD LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION 1 2 3 4

6845 mm (269.5 in.)

7607 mm (299.5 in.)

8369 mm (329.5 in.)

9131 mm (359.5 in.)

Mast Group Number

A570 6845

A570 7607

A570 8369

A570 9131

Cylinder Group Number

8603135

8603147

8603159

8603167

Cylinder Assy

2307197

2304365

2306718

2307630

5

Spacer

2310840

2304015

2303069

2307651

6

Cylinder Rod

2303032

2306822

2309190

2306822

16

Tube Wldmt-Cylinder

2305759

2302212

2311944

2302212

ITEM

FREEZER LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION 1 2 3 4

4940 mm (194.5 in.)

5321 mm (209.5 in.)

6083 mm (239.5 in.)

6312 mm (248.5 in.)

Mast Group Number

A571 4940

A571 5321

A571 6083

A571 6312

Cylinder Group Number

8603105

8603111

8603123

8603126

Cylinder Assy

2308989

2303382

2309182

2306128

5

Spacer

2311984

2309247

2310113

2310113

6

Cylinder Rod

2304999

2311551

2303866

2306458

16

Tube Wldmt-Cylinder

2307320

2303350

2307028

2308046

ITEM

©2013 HYSTER COMPANY

See Service Manual for service procedures.

8-25

UNIT CODE F138 NORTH AMERICA

12/2013

MAIN LIFT CYLINDER THREE STAGE FULL FREE-LIFT FREEZER LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION 1 2 3 4

6845 mm (269.5 in.)

7607 mm (299.5 in.)

8369 mm (329.5 in.)

9131 mm (359.5 in.)

Mast Group Number

A571 6845

A571 7607

A571 8369

A571 9131

Cylinder Group Number

8603135

8603147

8603159

8603167

Cylinder Assy

2307197

2304365

2306718

2307630

5

Spacer

2310840

2304015

2303069

2307651

6

Cylinder Rod

2303032

2306822

2309190

2306822

16

Tube Wldmt-Cylinder

2305759

2302212

2311944

2302212

ITEM

ITEM 1 2 3 4 5 6 7 8 9 9 9 10 11 12 13 14 15 16 17 17 18

PART NO.

DESCRIPTION

QTY

a. . . . .

2305540 334156 2304638 59229 a. . . . . a. . . . .

265787 297530 386682 386683 386684 187388 335012 297531 1356751 1310339 58916 a. . . . .

2307856 16485 186061

Cylinder Assy ......................................................................................................

Rod Wiper ...........................................................................................................

Rod Seal .............................................................................................................

Gland ..................................................................................................................

O-Ring ................................................................................................................

Spacer ................................................................................................................

Cylinder Rod .......................................................................................................

O-Ring ................................................................................................................

Check Valve ........................................................................................................

Shim (0.020 in.) ..................................................................................................

Shim (0.007 in.) ..................................................................................................

Shim (0.005 in.) ..................................................................................................

Snap Ring ...........................................................................................................

Back-Up Ring ......................................................................................................

Washer ...............................................................................................................

Wear Ring ...........................................................................................................

Piston ..................................................................................................................

Snap Ring ...........................................................................................................

Tube Wldmt-Cylinder ..........................................................................................

Hyd Velocity Fuse ...............................................................................................

O-Ring ............................................................................................................

Lubricant .............................................................................................................

1 1 2 1 1 1 1 1 1 AR AR AR 1 1 1 1 1 1 1 1 1 AR

2304902

Kit-Seal ...............................................................................................................

1

FOOTNOTES: a

Refer to Table

8-26

See Service Manual for service procedures.

©2013 HYSTER COMPANY

12/2013

UNIT CODE F138 NORTH AMERICA

NOTES

©2013 HYSTER COMPANY

See Service Manual for service procedures.

8-27

UNIT CODE F138 NORTH AMERICA

12/2013

FREE-LIFT CYLINDER (FIGURE 8-8) THREE STAGE FULL FREE-LIFT — STANDARD

8-28

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F138 NORTH AMERICA

12/2013

FREE-LIFT CYLINDER THREE STAGE FULL FREE-LIFT – STANDARD A571 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION 1 2 3 4 ITEM

4940 mm (194.5 in.)

5321 mm (209.5 in.)

6083 mm (239.5 in.)

6312 mm (248.5 in.)

Mast Group Number

A571 4940

A571 5321

A571 6083

A571 6312

Cylinder Group Number

8602820

8602826

8602838

8602841

2304116

2305684

2304500

2309847

Cylinder Assy 6

Cylinder Rod

2308663

2304440

2309137

2308976

10

Tube WldmtCylinder

2308965

2307945

2305814

2306625

A571 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION 1 2 3 4 ITEM

6845 mm (269.5 in.)

7607 mm (299.5 in.)

8369 mm (329.5 in.)

9131 mm (359.5 in.)

Mast Group Number

A571 6845

A571 7607

A571 8369

A571 9131

Cylinder Group Number

8602850

8602862

8602874

8602886

2311906

2303446

2303480

2310866

Cylinder Assy 6

Cylinder Rod

2303008

2302020

2311337

2303486

10

Tube WldmtCylinder

2304626

2309854

2305468

2308007

ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14

PART NO. a. . . . .

2304861 2046448 2308612 154678 92482 a. . . . .

2307137 2302806 2305120 a. . . . .

2309712 190887 295649 186061 2303974

©2013 HYSTER COMPANY

DESCRIPTION

QTY

Cylinder Assy ......................................................................................................

1 Seal ................................................................................................................

1 Seal ................................................................................................................

1 Gland ..............................................................................................................

1 Back-Up Ring .................................................................................................

1 O-Ring ............................................................................................................

1 Cylinder Rod ...................................................................................................

1 Wear Ring ......................................................................................................

1 Ball Bearing ....................................................................................................

2 Plug ................................................................................................................

2 Tube Wldmt-Cylinder ......................................................................................

1 Hyd Velocity Fuse ..........................................................................................

1 Sealing Ring ...................................................................................................

1 Screw .............................................................................................................

1 Lubricant ......................................................................................................... AR Kit-Seal ...............................................................................................................

1

See Service Manual for service procedures.

8-29

UNIT CODE F138 NORTH AMERICA

12/2013

FOOTNOTES: a

Refer to Table

8-30

See Service Manual for service procedures.

©2013 HYSTER COMPANY

12/2013

UNIT CODE F138 NORTH AMERICA

NOTES

©2013 HYSTER COMPANY

See Service Manual for service procedures.

8-31

UNIT CODE F138 NORTH AMERICA

12/2013

FREE-LIFT CYLINDER (FIGURE 8-9) THREE STAGE FULL FREE-LIFT — FREEZER

8-32

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F138 NORTH AMERICA

12/2013

FREE-LIFT CYLINDER THREE STAGE FULL FREE-LIFT – FREEZER A570 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION 1 2 3 4 ITEM

4940 mm (194.5 in.)

5321 mm (209.5 in.)

6083 mm (239.5 in.)

6312 mm (248.5 in.)

Mast Group Number

A570 4940

A570 5321

A570 6083

A570 6312

Cylinder Group Number

8602820

8602826

8602838

8602841

2304116

2305684

2304500

2309847

Cylinder Assy 6

Cylinder Rod

2308663

2304440

2309137

2308976

10

Tube WldmtCylinder

2308965

2307945

2305814

2306625

A570 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION 1 2 3 4 ITEM

6845 mm (269.5 in.)

7607 mm (299.5 in.)

8369 mm (329.5 in.)

9131 mm (359.5 in.)

Mast Group Number

A570 6845

A570 7607

A570 8369

A570 9131

Cylinder Group Number

8602850

8602862

8602874

8602886

2311906

2303446

2303480

2310866

Cylinder Assy 6

Cylinder Rod

2303008

2302020

2311337

2303486

10

Tube WldmtCylinder

2304626

2309854

2305468

2308007

ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14

PART NO. a. . . . .

2304861 2046448 2308612 154678 92482 a. . . . .

2307137 2302806 2305120 a. . . . .

2309712 190887 295649 186061 2303974

©2013 HYSTER COMPANY

DESCRIPTION

QTY

Cylinder Assy ......................................................................................................

1 Seal ................................................................................................................

1 Seal ................................................................................................................

1 Gland ..............................................................................................................

1 Back-Up Ring .................................................................................................

1 O-Ring ............................................................................................................

1 Cylinder Rod ...................................................................................................

1 Wear Ring ......................................................................................................

1 Ball Bearing ....................................................................................................

2 Plug ................................................................................................................

2 Tube Wldmt-Cylinder ......................................................................................

1 Hyd Velocity Fuse ..........................................................................................

1 Sealing Ring ...................................................................................................

1 Screw .............................................................................................................

1 Lubricant ......................................................................................................... AR Kit-Seal ...............................................................................................................

See Service Manual for service procedures.

1

8-33

UNIT CODE F138 NORTH AMERICA

12/2013

FOOTNOTES: a

Refer to Table

8-34

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F138 NORTH AMERICA

12/2013

LIFT LIMIT SWITCH (FIGURE 8-10) THREE STAGE FULL FREE-LIFT

ITEM 1 2 3 4 5 6 7 8 9 10 11

PART NO.

DESCRIPTION

2305239 2303234 2311567 2311765 16724 15152 2308721 2311175 184640 2038071 2038101

Tube ....................................................................................................................

Strap ...................................................................................................................

Lever ...................................................................................................................

Switch .................................................................................................................

Screw ..................................................................................................................

Lockwasher .........................................................................................................

Connector ...........................................................................................................

Wire Harness ......................................................................................................

Strap Clamp ........................................................................................................

Bracket ................................................................................................................

Sensor ................................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 2 1 1 2 2 1 1 2 1 1

8-35

UNIT CODE F138 NORTH AMERICA

12/2013

NOTES

8-36

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F138 NORTH AMERICA

12/2013

9

CARRIAGE

12/2013

UNIT CODE F138 NORTH AMERICA

SECTION 9 CARRIAGE DESCRIPTION

PAGE

BACKREST 48-INCH SIDE REACH MOUNT .................................................................................................................

CARRIAGE SCISSOR 24-INCH REACH .........................................................................................................................................

FORK SHAFT TYPE 1-3/4 X 4 IN. (45 MM X 100 MM) .........................................................................................

INNER FRAME CARRIAGE ............................................................................................................................

INTEGRAL SIDE-SHIFT CYLINDER 24-INCH AND 42-INCH REACH .................................................................................................................

OUTER FRAME CARRIAGE SIDE-SHIFT ................................................................................................................................................

STANDARD .................................................................................................................................................

REACH CYLINDER 24-INCH AND 42-INCH REACH .................................................................................................................

SCISSOR CARRIAGE 42-INCH REACH .........................................................................................................................................

TILT CYLINDER ..............................................................................................................................................

©2013 HYSTER COMPANY

See Service Manual for service procedures.

9-29 9-10 9-28 9-18 9-26 9-6 9-2 9-22 9-14 9-24

9-1

UNIT CODE F138 NORTH AMERICA

12/2013

OUTER FRAME CARRIAGE (FIGURE 9-1) STANDARD

9-2

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F138 NORTH AMERICA

12/2013

OUTER FRAME CARRIAGE STANDARD ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 25 26 26 27 27 28 28 29 30 31 32 33 34 35 36 37 37 38 39 39 39 39 40 40 40

PART NO. 2310522 18460 15154 2304395 2305267 3007114 15155 18497 2308944 2310505 2305071 2304018 2310133 2305071 2311924 2309651 2303809 15261 2307583 2303885 2311738 2302211 2306087 2305071 16556 16481 d 2306764 c 2310162 16538 16481 c 2304717 d 2306487 2303473 2311491 18466 18516 2309876 2308152 18513 2310611 a 2306430 b 2309964 2304350 bc 2306644 bd 2307229 ad 2307712 ac 2310205 bc 2304306 bd 2308600 ac 2311316

©2013 HYSTER COMPANY

DESCRIPTION

QTY

Shaft ...................................................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Kit-Latch ..............................................................................................................

Pin .......................................................................................................................

Rod End ..............................................................................................................

Lockwasher .........................................................................................................

Capscrew ............................................................................................................

Shaft ...................................................................................................................

Pivot (RH) ...........................................................................................................

Bushing ..........................................................................................................

Shaft ...................................................................................................................

Tube Assy ...........................................................................................................

Bushing ..........................................................................................................

Locknut ...............................................................................................................

Pin .......................................................................................................................

Pin .......................................................................................................................

Cotter Pin ............................................................................................................

Rod End ..............................................................................................................

Bushing ..........................................................................................................

Lockwasher (Special) .........................................................................................

Nut ......................................................................................................................

Pivot (LH) ............................................................................................................

Bushing ..........................................................................................................

Fitting (Elbow) .....................................................................................................

O-Ring ............................................................................................................

Hose Assy ...........................................................................................................

Hose ...................................................................................................................

Connector ...........................................................................................................

O-Ring ............................................................................................................

Hose ...................................................................................................................

Hose Assy ...........................................................................................................

Shaft ...................................................................................................................

Pin .......................................................................................................................

Capscrew ............................................................................................................

Capscrew ............................................................................................................

Valve ...................................................................................................................

Guide ..................................................................................................................

Capscrew ............................................................................................................

Locknut ...............................................................................................................

Frame .................................................................................................................

Frame .................................................................................................................

Tilt Cylinder (FFigure 9-7)..................................................................................

Hose (RH) ...........................................................................................................

Hose Assy (RH) ..................................................................................................

Hose Assy (RH) ..................................................................................................

Hose (RH) ...........................................................................................................

Hose (LH) ...........................................................................................................

Hose Assy (LH) ...................................................................................................

Hose (LH) ...........................................................................................................

See Service Manual for service procedures.

1 2 3 2 1 3 8 5 2 1 2 2 2 2 4 1 1 2 1 2 2 1 1 2 4 4 1 1 2 2 1 1 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 9-3

UNIT CODE F138 NORTH AMERICA

12/2013

OUTER FRAME CARRIAGE STANDARD ITEM 40

PART NO. ad 2311666

DESCRIPTION

QTY

Hose Assy (LH) ...................................................................................................

1

FOOTNOTES: a b

9-4

24 in. Reach 42 in. Reach

c d

Freezer Standard

See Service Manual for service procedures.

©2013 HYSTER COMPANY

12/2013

UNIT CODE F138 NORTH AMERICA

NOTES

©2013 HYSTER COMPANY

See Service Manual for service procedures.

9-5

UNIT CODE F138 NORTH AMERICA

12/2013

OUTER FRAME CARRIAGE (FIGURE 9-2) SIDE-SHIFT

9-6

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F138 NORTH AMERICA

12/2013

OUTER FRAME CARRIAGE SIDE-SHIFT ITEM 1 1 2 2 3 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 18 18 18 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43

PART NO. 16556 16481 d 2307679 c 2311074 d 2306557 c 2309028 172 2303833 2304049 2306253 2014548 2302789 2310891 133469 15154 2304805 18466 18465 2308152 2309888 bd 2302335 ac 2303597 ad 2307802 2310040 bc 2311409 18516 15155 2311009 2309876 2310522 18513 2310611 2304395 18460 2305267 3007114 18497 2308944 2310505 2305071 2304018 2310133 2305071 2311924 16836 2303809 15261 2307583 2303885 2311738

©2013 HYSTER COMPANY

DESCRIPTION

QTY

Fitting (Elbow) .....................................................................................................

O-Ring ............................................................................................................

Hose Assy ...........................................................................................................

Hose ...................................................................................................................

Hose Assy ...........................................................................................................

Hose ...................................................................................................................

Pin .......................................................................................................................

Rod End ..............................................................................................................

Cotter Pin ............................................................................................................

Nut ......................................................................................................................

Sideshift Cylinder (Integral) (FFigure 9-8).........................................................

Roll Pin ...............................................................................................................

Pin .......................................................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Hose Clamp ........................................................................................................

Capscrew ............................................................................................................

Capscrew ............................................................................................................

Guide ..................................................................................................................

Plate ....................................................................................................................

Wire Harness ......................................................................................................

Wire Harness ......................................................................................................

Wire Harness ......................................................................................................

Diode (36 Volt Only) ...........................................................................................

Wire Harness ......................................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Solenoid Valve ....................................................................................................

Valve ...................................................................................................................

Shaft ...................................................................................................................

Capscrew ............................................................................................................

Locknut ...............................................................................................................

Kit-Latch ..............................................................................................................

Capscrew ............................................................................................................

Pin .......................................................................................................................

Rod End ..............................................................................................................

Capscrew ............................................................................................................

Shaft ...................................................................................................................

Pivot (RH) ...........................................................................................................

Bushing ..........................................................................................................

Shaft ...................................................................................................................

Tube Assy ...........................................................................................................

Bushing ..........................................................................................................

Locknut ...............................................................................................................

Capscrew ............................................................................................................

Pin .......................................................................................................................

Cotter Pin ............................................................................................................

Rod End ..............................................................................................................

Bushing ..........................................................................................................

Lockwasher .........................................................................................................

See Service Manual for service procedures.

9 9 1 1 1 1 1 1 1 1 1 1 1 1 5 1 2 2 1 1 1 1 1 1 1 3 10 2 1 1 1 1 1 2 1 3 5 2 1 2 2 2 2 4 2 2 2 1 2 2 9-7

UNIT CODE F138 NORTH AMERICA

12/2013

OUTER FRAME CARRIAGE SIDE-SHIFT ITEM 44 45 46 47 48 49 50 51 52 53 54 54 55 55 56 56 57 58 59 60 61 62 62 62 62 63 63 63 63 64

PART NO. 2302211 2306087 2305071 2304350 372225 2308897 16046 373471 2311491 2303473 d 2306764 c 2310162 16538 16481 c 2304717 d 2306487 2302629 2302215 2311219 15158 18588 bc 2306750 ad 2307098 bd 2310214 ac 2311049 bc 2304421 bd 2305553 ad 2308048 ac 2309357 2305323

DESCRIPTION

QTY

Nut ......................................................................................................................

Pivot (LH) ............................................................................................................

Bushing ..........................................................................................................

Tilt Cylinder (FFigure 9-7)..................................................................................

Block ...................................................................................................................

Apron ..................................................................................................................

Grease Fitting .....................................................................................................

Bearing ...............................................................................................................

Pin .......................................................................................................................

Shaft ...................................................................................................................

Hose Assy ...........................................................................................................

Hose ...................................................................................................................

Connector ...........................................................................................................

O-Ring ............................................................................................................

Hose ...................................................................................................................

Hose Assy ...........................................................................................................

Side-Shift Carriage .............................................................................................

Spacer ................................................................................................................

Retainer ..............................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

Hose (RH) ...........................................................................................................

Hose Assy (RH) ..................................................................................................

Hose Assy (RH) ..................................................................................................

Hose (RH) ...........................................................................................................

Hose (LH) ...........................................................................................................

Hose Assy (LH) ...................................................................................................

Hose Assy (LH) ...................................................................................................

Hose (LH) ...........................................................................................................

Plate ....................................................................................................................

1 1 2 1 2 1 2 2 2 2 1 1 3 3 1 1 1 2 2 4 4 1 1 1 1 1 1 1 1 1

FOOTNOTES: a b

9-8

24 in. Reach 42 in. Reach

c d

Freezer Standard

See Service Manual for service procedures.

©2013 HYSTER COMPANY

12/2013

UNIT CODE F138 NORTH AMERICA

NOTES

©2013 HYSTER COMPANY

See Service Manual for service procedures.

9-9

UNIT CODE F138 NORTH AMERICA

12/2013

CARRIAGE SCISSOR (FIGURE 9-3) 24-INCH REACH

9-10

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F138 NORTH AMERICA

12/2013

CARRIAGE SCISSOR 24-INCH REACH ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 30 31 32 33 33 34 35 36 37 37 38 38 39 39 40 40 41

PART NO. 2304046 2311992 2305246 2307958 16041 2309599 1374536 2311504 3003607 2306542 2305611 2307829 2310351 1374536 2303858 2310385 2309707 2302445 2302771 2307226 2304451 2302038 1374536 2311504 16805 15156 2308075 2310710 2306236 2302541 2310441 16815 15134 2302223 2306400 133469 15154 2309939 2302965 2309792 16556 16481 a 2305881 b 2307535 b 2304376 a 2308339 137852

©2013 HYSTER COMPANY

DESCRIPTION

QTY

Pin .......................................................................................................................

2 Pin .......................................................................................................................

2 Pin .......................................................................................................................

4 Pin .......................................................................................................................

2 Grease Fitting ..................................................................................................... 10 Scissor (Outer) (LH) ............................................................................................

1 Bearing (Spherical) .........................................................................................

1 Bushing ..........................................................................................................

1 Load Roller .........................................................................................................

2 Shim (0.020 in.) ..................................................................................................

4 Shim (0.050 in.) .................................................................................................. AR Shim (0.060 in.) .................................................................................................. AR Scissor (Inner) ....................................................................................................

1 Bearing (Spherical) .........................................................................................

2 Bushing ..........................................................................................................

2 Pin .......................................................................................................................

2 Sheave ................................................................................................................

2 Retaining Ring ....................................................................................................

2 Bearing ...............................................................................................................

2 Shim (0.050 in.) .................................................................................................. AR Shim (0.020 in.) ..................................................................................................

4 Scissor (Outer) (RH) ...........................................................................................

1 Bearing (Spherical) .........................................................................................

1 Bushing ..........................................................................................................

1 Capscrew ............................................................................................................

6 Lockwasher .........................................................................................................

6 End Cap ..............................................................................................................

2 Thrust Washer ....................................................................................................

2 Thrust Washer ....................................................................................................

2 Extension Cylinder (Used on 42 in. Reach) (FFigure 9-6).................................

2 Reach Cylinder (Used on 24 in. Reach) (FFigure 9-6)......................................

2 Capscrew ............................................................................................................

2 Washer ...............................................................................................................

2 Rod End (RH) .....................................................................................................

1 Rod End (LH) ......................................................................................................

1 Capscrew ............................................................................................................

2 Lockwasher .........................................................................................................

2 Clamp .................................................................................................................

2 Tube (LH) ............................................................................................................

1 Tube (RH) ...........................................................................................................

1 Fitting (Elbow) .....................................................................................................

2 O-Ring ............................................................................................................

2 Hose ...................................................................................................................

2 Hose Assy ...........................................................................................................

2 Hose Assy ...........................................................................................................

2 Hose ...................................................................................................................

2 Strap Clamp ........................................................................................................

5

See Service Manual for service procedures.

9-11

UNIT CODE F138 NORTH AMERICA

12/2013

FOOTNOTES: a b

Freezer Standard

9-12

See Service Manual for service procedures.

©2013 HYSTER COMPANY

12/2013

UNIT CODE F138 NORTH AMERICA

NOTES

©2013 HYSTER COMPANY

See Service Manual for service procedures.

9-13

UNIT CODE F138 NORTH AMERICA

12/2013

SCISSOR CARRIAGE (FIGURE 9-4) 42-INCH REACH

9-14

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F138 NORTH AMERICA

12/2013

SCISSOR CARRIAGE 42-INCH REACH ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 36 37 37 38 39 39 40 40 41 41 42 43 44 44

PART NO. 2302445 2309707 2304046 2311992 2305246 2307958 16041 2302654 2304448 2305210 2305251 2307014 2308161 3003607 2306542 2305611 2307829 16805 15156 2308075 2310710 2311504 2310385 2306236 2303858 18497 2308748 2304641 2307599 2307779 2311680 2302771 2307226 2304451 1374536 2303538 2303633 16556 16481 137852 a 2307128 b 2307843 b 2302394 a 2309860 2302541 2310441 16815 15134 2302223 2306400

©2013 HYSTER COMPANY

DESCRIPTION

QTY

Retaining Ring ....................................................................................................

4 Sheave ................................................................................................................

4 Pin .......................................................................................................................

2 Pin .......................................................................................................................

2 Pin .......................................................................................................................

4 Pin .......................................................................................................................

2 Grease Fitting ..................................................................................................... 14 Scissor (Inner) ....................................................................................................

1 Scissor (Inner) ....................................................................................................

1 Armature (LH) .....................................................................................................

1 Arm (LH) .............................................................................................................

1 Arm (RH) .............................................................................................................

1 Arm (RH) .............................................................................................................

1 Load Roller .........................................................................................................

2 Shim (0.020 in.) ..................................................................................................

4 Shim (0.050 in.) .................................................................................................. AR Shim (0.060 in.) .................................................................................................. AR Capscrew ............................................................................................................ 12 Lockwasher ......................................................................................................... 12 End Cap ..............................................................................................................

4 Thrust Washer ....................................................................................................

4 Bushing ...............................................................................................................

4 Pin .......................................................................................................................

2 Thrust Washer ....................................................................................................

4 Bushing ...............................................................................................................

2 Capscrew ............................................................................................................

8 Lockwasher (Special) .........................................................................................

4 End Cap ..............................................................................................................

4 Thrust Washer ....................................................................................................

4 Thrust Washer ....................................................................................................

4 Bushing ...............................................................................................................

4 Bearing ...............................................................................................................

2 Shim (0.050 in.) .................................................................................................. AR Shim (0.020 in.) ..................................................................................................

4 Bearing (Spherical) .............................................................................................

4 Tube (RH) ...........................................................................................................

1 Tube (LH) ............................................................................................................

1 Fitting (Elbow) .....................................................................................................

4 O-Ring ............................................................................................................

4 Strap Clamp ........................................................................................................

5 Hose ...................................................................................................................

2 Hose Assy ...........................................................................................................

2 Hose Assy ...........................................................................................................

2 Hose ...................................................................................................................

2 Extension Cylinder (Used on 42 in. Reach) (FFigure 9-6).................................

2 Reach Cylinder (Used on 24 in. Reach) .............................................................

2 Capscrew ............................................................................................................

2 Washer ...............................................................................................................

2 Rod End (RH) .....................................................................................................

1 Rod End (LH) ......................................................................................................

1 See Service Manual for service procedures.

9-15

UNIT CODE F138 NORTH AMERICA

12/2013

SCISSOR CARRIAGE 42-INCH REACH ITEM 45 46 47

PART NO.

DESCRIPTION

QTY

133469 15154 2309939

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Clamp .................................................................................................................

2 2 2

FOOTNOTES: a

Freezer

9-16

b

Standard

See Service Manual for service procedures.

©2013 HYSTER COMPANY

12/2013

UNIT CODE F138 NORTH AMERICA

NOTES

©2013 HYSTER COMPANY

See Service Manual for service procedures.

9-17

UNIT CODE F138 NORTH AMERICA

12/2013

INNER FRAME CARRIAGE (FIGURE 9-5)

9-18

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F138 NORTH AMERICA

12/2013

INNER FRAME CARRIAGE ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 13 14 15 15 16 17 18 19 20 21 22 23 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 39 39 40 41 41 42 43 43 44

PART NO. 18508 15155 18497 2310169 18470 15154 2309265 2305361 18465 15054 2308402 2309035 16556 16481 2309048 16557 16482 2307153 139910 2311976 2306246 a 16805 a 15156 15154 b 2302208 a 2302581 16041 2303858 2305888 2303610 2805502 2308151 2311054 246001 292683 2310327 2305581 2311502 2306377 58934 2308542 2305275 2309266 2309614 2308558 2304176 2307425 2308232 17214 16481 16455

©2013 HYSTER COMPANY

DESCRIPTION

QTY

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Capscrew ............................................................................................................

Cover ..................................................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Spacer ................................................................................................................

Bracket ................................................................................................................

Capscrew ............................................................................................................

Nut ......................................................................................................................

Clip ......................................................................................................................

Tube (RH) ...........................................................................................................

Fitting (Elbow) .....................................................................................................

O-Ring ............................................................................................................

Block ...................................................................................................................

Fitting ..................................................................................................................

O-Ring ............................................................................................................

Tube (LH) ............................................................................................................

Capscrew ............................................................................................................

Stop ....................................................................................................................

Shim ....................................................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Lockwasher .........................................................................................................

Support ...............................................................................................................

Support ...............................................................................................................

Grease Fitting .....................................................................................................

Bushing ...............................................................................................................

Snap Ring ...........................................................................................................

Load Roller .........................................................................................................

Wear Plug ...........................................................................................................

Nut ......................................................................................................................

Setscrew .............................................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Side Roller ..........................................................................................................

Shim (0.030 in.) ..................................................................................................

Shim (0.015 in.) ..................................................................................................

Shim (0.125 in.) ..................................................................................................

Snap Ring ...........................................................................................................

Washer ...............................................................................................................

Roller (3.1 in.) .....................................................................................................

Roller (3.0 in.) .....................................................................................................

Roller (2.9 in.) .....................................................................................................

Spacer ................................................................................................................

Valve ...................................................................................................................

Check Valve ...................................................................................................

Solenoid Valve ...............................................................................................

Fitting ..................................................................................................................

O-Ring ............................................................................................................

Fitting ..................................................................................................................

See Service Manual for service procedures.

2 4 2 1 2 4 1 1 1 1 1 1 4 4 1 2 2 1 4 2 AR 4 4 2 2 2 4 2 4 4 2 2 2 4 4 2 AR AR AR 2 2 AR AR AR 2 1 2 2 2 2 4 9-19

UNIT CODE F138 NORTH AMERICA

12/2013

INNER FRAME CARRIAGE ITEM 45 46 47 48 48 49 50 51 52 53 54 55 56 56

PART NO. 2311974 2302830 2311648 16574 16481 2304684 2308221 2311354 2302445 2309774 16378 2304805 2306086 a 2309656

DESCRIPTION

QTY

Tube (RH) ...........................................................................................................

Wire Harness ......................................................................................................

Tube (RH) ...........................................................................................................

Fitting ..................................................................................................................

O-Ring ............................................................................................................

Tube (LH) ............................................................................................................

Tube (LH) ............................................................................................................

Support ...............................................................................................................

Retaining Ring ....................................................................................................

Sheave ................................................................................................................

Capscrew ............................................................................................................

Hose Clamp ........................................................................................................

Frame .................................................................................................................

Frame .................................................................................................................

1 1 1 2 2 1 1 1 2 2 3 1 1 1

FOOTNOTES: a

42 in. Reach

9-20

b

42 in. Reach With Sideshift

See Service Manual for service procedures.

©2013 HYSTER COMPANY

12/2013

UNIT CODE F138 NORTH AMERICA

NOTES

©2013 HYSTER COMPANY

See Service Manual for service procedures.

9-21

UNIT CODE F138 NORTH AMERICA

12/2013

REACH CYLINDER (FIGURE 9-6) 24-INCH AND 42-INCH REACH

9-22

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F138 NORTH AMERICA

12/2013

REACH CYLINDER 24-INCH AND 42-INCH REACH ITEM

1 1 2 3 4 5 6 7 8 9 10 11 12

PART NO. b 2302541 a 2310441 a 2306867 b 2306884 2306366 2302662 2304041 2309102 2306731 153919 55407 1381093 2302348 1351186 186061 2302265

DESCRIPTION

QTY

Extension Cylinder (Group No. 8602622) ...........................................................

1 Reach Cylinder (Group No. 8602621) ................................................................

1 Tube ...............................................................................................................

1 Tube ...............................................................................................................

1 Locknut ...........................................................................................................

1 Piston Ring .....................................................................................................

2 Seal ................................................................................................................

1 Piston .............................................................................................................

1 Cylinder Rod ...................................................................................................

1 Back-Up Ring .................................................................................................

1 O-Ring ............................................................................................................

1 Rod Seal .........................................................................................................

1 Gland ..............................................................................................................

1 Rod Wiper ......................................................................................................

1 Lubricant ............................................................................................................. AR Kit-Seal ...............................................................................................................

1

FOOTNOTES: a

Used on 24 in. Reach

©2013 HYSTER COMPANY

b

Used on 42 in. Reach

See Service Manual for service procedures.

9-23

UNIT CODE F138 NORTH AMERICA

12/2013

TILT CYLINDER (FIGURE 9-7)

9-24

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F138 NORTH AMERICA

12/2013

TILT CYLINDER ITEM 1 2 3 4 5 6 7 8 9 10 11 12

PART NO.

DESCRIPTION

2304350 2303464 2302899 2306303 2304677 2304351 57664 166659 2311816 2047064 2311937 328133 186061

Tilt Cylinder (Group No. 8602616) ......................................................................

1 Tube ...............................................................................................................

1 Locknut ...........................................................................................................

1 Seal ................................................................................................................

1 Piston .............................................................................................................

1 Piston Rod ......................................................................................................

1 O-Ring ............................................................................................................

1 Back-Up Ring .................................................................................................

1 Rod Seal .........................................................................................................

1 Gland ..............................................................................................................

1 Wiper Ring ......................................................................................................

1 Bushing ..........................................................................................................

2 Lubricant ............................................................................................................. AR

1494719

Kit-Seal ...............................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1

9-25

UNIT CODE F138 NORTH AMERICA

12/2013

INTEGRAL SIDE-SHIFT CYLINDER (FIGURE 9-8) 24-INCH AND 42-INCH REACH

9-26

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F138 NORTH AMERICA

12/2013

INTEGRAL SIDE-SHIFT CYLINDER 24-INCH AND 42-INCH REACH ITEM 1 2 3 4 5 6 7 8 9 10 11

PART NO.

DESCRIPTION

QTY

2014548 2309352 2306366 2304041 2309853 2310279 55407 153919 1381093 2302348 1351186 186061

Sideshift Cylinder ................................................................................................

1 Tube ...............................................................................................................

1 Locknut ...........................................................................................................

1 Seal ................................................................................................................

1 Piston .............................................................................................................

1 Piston Rod ......................................................................................................

1 O-Ring ............................................................................................................

1 Back-Up Ring .................................................................................................

1 Rod Seal .........................................................................................................

1 Gland ..............................................................................................................

1 Rod Wiper ......................................................................................................

1 Lubricant ............................................................................................................. AR

2302265

Kit-Seal ...............................................................................................................

1

NOTE: Port llustrations do not reflect actual position.

©2013 HYSTER COMPANY

See Service Manual for service procedures.

9-27

UNIT CODE F138 NORTH AMERICA

12/2013

FORK (FIGURE 9-9) SHAFT TYPE 1-3/4 X 4 IN. (45 MM X 100 MM)

ITEM 1 1 1 2 3

9-28

PART NO.

DESCRIPTION

QTY

2013000 2013001 2013002 2311329 2304395

Fork (36 in.) ........................................................................................................

Fork (42 in.) ........................................................................................................

Fork (48 in.) ........................................................................................................

Bushing ...............................................................................................................

Kit-Latch ..............................................................................................................

See Service Manual for service procedures.

2 2 2 2 2

©2013 HYSTER COMPANY

UNIT CODE F138 NORTH AMERICA

12/2013

BACKREST (FIGURE 9-10) 48-INCH SIDE REACH MOUNT

ITEM 1 2 3

PART NO.

DESCRIPTION

2015442 16644 221775

Load Backrest .....................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 4 4

9-29

UNIT CODE F138 NORTH AMERICA

12/2013

NOTES

9-30

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F138 NORTH AMERICA

12/2013

10

OPTIONS

12/2013

UNIT CODE F138 NORTH AMERICA

SECTION 10 OPTIONS DESCRIPTION

PAGE

AUDIBLE ALARM ............................................................................................................................................

BATTERY TRAY .............................................................................................................................................

LIGHTS ............................................................................................................................................................

OPERATOR LIGHT AND FAN → S/N F138N01805W ................................................................................................................................

S/N F138N01806W → ................................................................................................................................

10-10 10-8 10-2

©2013 HYSTER COMPANY

See Service Manual for service procedures.

10-4 10-6

10-1

UNIT CODE F138 NORTH AMERICA

12/2013

LIGHTS (FIGURE 10-1)

10-2

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F138 NORTH AMERICA

12/2013

LIGHTS KEY: A: Headlight B: Rear Work Light ITEM 1 1 2 2 2 2 3 4 5 6 7 8 9 10 11 12 12 12 12 12

QTY A B

PART NO.

DESCRIPTION

2307345 259747 2303781 259747 1563506 1374799 2307413 2308118 1303711 18473 15127 2044494 15154 15054 384518 1305672 2307413 2308000 2308118 2309529

Headlight (36 Volt) .....................................................................................

Bulb ........................................................................................................

Work Light (36 Volt) ...................................................................................

Bulb ........................................................................................................

Kit-Hardware ..........................................................................................

Guard .....................................................................................................

Connector (Male) .......................................................................................

Connector (Male) .......................................................................................

Switch .........................................................................................................

Capscrew ...................................................................................................

Washer .......................................................................................................

Bracket .......................................................................................................

Lockwasher ................................................................................................

Nut ..............................................................................................................

Wire Harness .............................................................................................

Pin ..............................................................................................................

Connector ...................................................................................................

Socket ........................................................................................................

Connector ...................................................................................................

Wire Harness .............................................................................................

©2013 HYSTER COMPANY

See Service Manual for service procedures.

2 1 .. .. .. ..

2 2 1 .. .. .. .. ..

1 .. .. .. .. ..

.. ..

1 1 1 1 .. ..

1 4 4 2 4 4 ..

6 3 6 6 AR

10-3

UNIT CODE F138 NORTH AMERICA

12/2013

OPERATOR LIGHT AND FAN (FIGURE 10-2) (→ S/N F138N01805W)

10-4

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F138 NORTH AMERICA

12/2013

OPERATOR LIGHT AND FAN (→ S/N F138N01805W) ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 15 15 15 16 17 18 18 18 18 19 20 21 22

PART NO. b 2306349 a 2307528 227167 2309018 2310085 2310935 2308660 2305789 15134 15056 2302646 197065 2307354 2310450 15049 2306963 b 2303248 b 2303478 a 2304891 a 2305513 1303712 1303711 b 2035001 a 2303474 a 2306669 b 2308414 2302147 2306043 c 2306777 c 2004005

DESCRIPTION

QTY

Light and Fan Assy .............................................................................................

1 Light and Fan Assy .............................................................................................

1 Screw ..................................................................................................................

5 Guard ..................................................................................................................

1 Screw ..................................................................................................................

3 Cover ..................................................................................................................

1 Bracket ................................................................................................................

2 Spacer ................................................................................................................

2 Washer ...............................................................................................................

2 Nut ......................................................................................................................

1 Plate ....................................................................................................................

1 Washer ...............................................................................................................

5 Louver .................................................................................................................

1 Screw ..................................................................................................................

4 Nut ......................................................................................................................

4 Spacer ................................................................................................................

4 Fan ......................................................................................................................

2 Fan ......................................................................................................................

2 Fan ......................................................................................................................

2 Fan ......................................................................................................................

2 Switch .................................................................................................................

1 Switch .................................................................................................................

1 Bulb .....................................................................................................................

1 Lamp ...................................................................................................................

1 Bulb .....................................................................................................................

1 Lamp ...................................................................................................................

1 Wire Harness ......................................................................................................

1 Housing ...............................................................................................................

1 Wire Harness ......................................................................................................

1 Strap Clamp ........................................................................................................ AR

FOOTNOTES: a b

24 Volt 36 Volt

©2013 HYSTER COMPANY

c

Not Part of Operator Light and Fan

See Service Manual for service procedures.

10-5

UNIT CODE F138 NORTH AMERICA

12/2013

OPERATOR LIGHT AND FAN (FIGURE 10-3) (S/N F138N01806W →)

10-6

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F138 NORTH AMERICA

12/2013

OPERATOR LIGHT AND FAN (S/N F138N01806W →) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 13 13 13 13 14

PART NO. 2036504 2045594 .....

1363016 1364444 2309223 1302258 2045608 1516735 1464067 1464085 1464093 1464094 1471697 1486513 1486515 138573 220446 2306777 a 2004005 a 1516737

DESCRIPTION

QTY

Light and Fan Assy .............................................................................................

Lens ................................................................................................................

Housing ..........................................................................................................

Lens ................................................................................................................

Bezel ..............................................................................................................

Reflector .........................................................................................................

Bulb ................................................................................................................

Socket ............................................................................................................

Nut ..................................................................................................................

Dc-Dc Converter .............................................................................................

Fan (12 Volt) ...................................................................................................

Switch .............................................................................................................

Switch .............................................................................................................

Kit-Hardware ..................................................................................................

Bracket (Short) ...........................................................................................

Bracket (Long) ............................................................................................

Washer .......................................................................................................

Screw .........................................................................................................

Wire Harness ..................................................................................................

Strap Clamp ...................................................................................................

Fuse (8 Amp) ..................................................................................................

1 1 1 2 2 2 2 2 4 1 1 1 1 1 1 2 4 4 1 4 1

FOOTNOTES: a

Not Illustrated

©2013 HYSTER COMPANY

See Service Manual for service procedures.

10-7

UNIT CODE F138 NORTH AMERICA

12/2013

BATTERY TRAY (FIGURE 10-4)

10-8

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F138 NORTH AMERICA

12/2013

BATTERY TRAY ITEM 1 2 3 4 5 6 7 8 9 10

PART NO.

DESCRIPTION

387978 368022 15783 386845 16597 15155 15055 387980 387985 1300689

Battery Tray ........................................................................................................

Roller ..................................................................................................................

Capscrew ............................................................................................................

Bracket Wldmt ....................................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Winch ..................................................................................................................

Rope ...................................................................................................................

Label (Battery Puller) ..........................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 6 4 1 2 2 2 1 1 1

10-9

UNIT CODE F138 NORTH AMERICA

12/2013

AUDIBLE ALARM (FIGURE 10-5)

10-10

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F138 NORTH AMERICA

12/2013

AUDIBLE ALARM ITEM 1 2 3 4 5 6 7

PART NO.

DESCRIPTION

2055339 2044930 136749 176640 320157 292681 239503 2308118 1305672 2047820

Back-Up Alarm ....................................................................................................

Bracket ................................................................................................................

Screw ..................................................................................................................

Bolt ......................................................................................................................

Washer ...............................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Connector ...........................................................................................................

Pin .......................................................................................................................

Wire Seal ............................................................................................................

©2013 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 2 2 4 4 4 1 2 1

10-11

UNIT CODE F138 NORTH AMERICA

12/2013

NOTES

10-12

See Service Manual for service procedures.

©2013 HYSTER COMPANY

UNIT CODE F138 NORTH AMERICA

12/2013

11

NUMERICAL INDEX

UNIT CODE F138 NORTH AMERICA

12/2013

SECTION 11 NUMERICAL INDEX PART NO.

PAGE ITEM

172 12921 14586 15000 15001

9-7 7-25 8-16 7-17 3-3 5-3 5-3 5-3 7-3 10-5 1-11 2-3 2-3 2-3 4-3 5-3 9-19 10-3 1-5 1-6 1-6 1-6 1-9 1-10 1-10 1-10 2-4 4-3 5-9 5-11 7-3 7-7 10-9 2-3 3-3 10-5 3-3 3-3 5-3 8-23 7-17 7-7 7-8 1-5 1-5 1-9 1-11 2-3 2-3

15019 15024 15026 15049 15054

15055

15056 15058 15106 15107 15113 15114 15115 15127

4 23 16 9 21 29 26 20 38 13 11 8 17 42 10 3 10 10 15 23 29 29 14 22 28 28 63 13 12 12 27 27 7 36 11 8 14 16 21 9 5 37 51 8 10 8 9 6 15

©2013 HYSTER COMPANY

PART NO.

15134

15135 15146 15151 15152 15154

15155

PAGE ITEM

2-3 2-23 7-17 10-3 2-3 7-3 7-7 9-11 9-15 10-5 4-3 6-3 7-17 1-5 1-9 8-35 1-5 1-5 1-9 1-11 2-3 2-3 2-3 2-24 4-3 5-3 5-3 7-4 7-8 9-3 9-7 9-11 9-16 9-19 9-19 10-3 1-5 1-6 1-6 1-6 1-9 1-9 1-10 1-10 2-4 4-3 5-9 5-11 7-3

44 14 11 7 23 32 32 32 43 7 4 2 3 7 7 6 8 10 8 10 7 16 43 7 9 3 19 47 46 3 12 35 46 6 22 9 14 22 28 28 13 21 27 27 62 12 13 13 26

PART NO.

15156

15158

15160 15163 15172 15177 15178 15200 15212 15235 15245 15261 15783 15872 15878 15931 16001 16041 16046

See Service Manual for service procedures.

PAGE ITEM

PART NO.

PAGE ITEM

7-7 9-3 9-7 9-19 10-9 2-3 2-3 3-3 4-3 4-3 4-9 5-3 7-3 7-3 7-7 7-7 7-7 7-19 9-11 9-15 9-19 3-3 3-3 3-3 4-3 9-8 1-11 2-3 2-17 5-9 5-11 7-3 8-8 5-9 5-11 8-20 3-5 3-5 9-3 9-7 10-9 3-3 3-5 2-3 3-3 9-11 9-15 9-19 9-8

16085 16300 16372 16378

3-3 4-3 5-3 5-3 9-20 7-3 7-7 7-8 8-8 8-12 9-19 7-3 7-7 8-12 7-3 7-7 8-16 4-3 4-9 9-3 9-3 9-7 9-8 9-11 9-15 9-19 9-19 9-20 9-19 7-11 8-8 4-3 4-3 4-9 4-9 7-11 4-3 8-16 8-16 8-26 7-11 7-11 7-11 7-19 7-19 8-16 4-9 2-3 9-3

26 7 20 2 6 24 35 10 15 17 8 14 21 37 21 34 40 5 26 19 21 2 13 19 24 60 6 19 16 14 14 35 2 15 15 8 14 7 18 40 3 29 4 33 7 5 7 24 50

16379 16447 16455 16457 16459 16460 16481

16482 16483 16484

16485

16486

16487 16526 16538

18 23 15 18 54 20 20 52 10 15 44 9 9 10 8 8 2 20 5 25 27 1 55 38 37 13 43 48 15 3 16 21 22 3 4 5 26 16 27 17 1 2 4 1 2 17 2 22 27 11-1

UNIT CODE F138 NORTH AMERICA

12/2013

NUMERICAL INDEX (continued) PART NO.

16556

16557 16558 16561 16567 16568 16574 16597

16634 16644 16712 16724 16729 16731 16805

16815 16828 16830 16836

16982 17151 17178 17196 17214 17422 17943 18090 11-2

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

9-8 4-3 4-9 9-3 9-7 9-11 9-15 9-19 9-19 8-8 7-19 7-11 7-11 9-20 2-3 7-3 7-7 10-9 4-9 7-8 7-19 9-29 1-5 1-9 8-35 5-3 2-17 4-3 7-8 9-11 9-15 9-19 4-3 9-11 9-15 2-3 3-3 1-6 1-6 1-10 1-10 9-7 8-16 7-23 1-5 1-5 1-9 4-3 9-19 4-3 2-17 7-4

18093 18419 18423 18451 18460

7-14 5-3 7-4 7-3 1-5 1-9 1-11 7-4 7-8 9-3 9-7 2-3 2-3 2-23 9-7 9-19 2-3 9-3 9-7 9-19 2-24 10-3 1-5 1-5 1-9 1-9 7-3 7-7 7-7 9-3 9-7 9-15 9-19 1-6 1-10 1-5 1-9 9-19 1-5 1-9 5-9 5-11 9-3 9-7 1-5 1-5 1-9 1-9 4-3 7-3 7-7 7-7

18516

9-3 9-7 9-8 1-5 2-4 6-4 4-3 5-7 9-23 9-27 9-25 8-26 8-12 9-19 8-26 2-23 1-10 7-3 7-7 8-29 8-33 4-11 4-13 2-3 4-9 4-9 5-13 2-4 7-3 7-7 8-8 8-12 7-3 7-7 7-3 7-7 7-3 7-7 8-8 8-12 8-16 3-7 9-7 9-11 9-16 8-12 3-3 10-11 5-3 9-11 9-15 10-7

139910 141908 153919

9-19 4-9 9-23 9-27 8-29 8-33 9-25 1-11 8-20 8-16 10-11 5-3 2-4 8-20 8-35 8-26 8-29 8-33 9-23 9-25 9-27 8-26 8-29 8-33 4-3 6-3 2-24 1-3 1-13 10-5 2-17 2-24 7-17 7-11 7-11 8-16 7-3 7-7 8-8 1-5 1-9 5-3 1-11 5-3 7-17 7-25 7-17 10-7 2-3 2-3 5-3 2-19

55 20 5 25 1 38 37 13 15 16 2 3 5 48 27 31 31 5 7 53 4 2 7 7 5 3 12 16 40 25 18 20 14 31 42 31 1 25 25 24 24 38 18 14 3 7 7 22 43 29 14 50

18462 18464 18465 18466 18470 18471 18473 18497

18498 18508 18513

18515

28 34 51 34 8 8 8 46 45 2 27 14 5 13 15 9 45 31 14 5 6 6 11 19 10 18 24 24 38 8 30 26 3 25 24 19 18 1 19 18 7 7 35 24 7 13 7 12 11 25 25 36

18588 18718 18731 19907 25300 28320 55407 57664 58916 58933 58934 59229 65945 69657 78462 92482 97847 101625 110174 111404 114312

119236 121452 127045 129563 132860 133469 136681 136749 137852 138573

See Service Manual for service procedures.

32 19 61 10 61 1 2 4 8 6 6 15 18 37 4 6 31 7 7 5 5 10 9 39 3 4 14 53 1 1 11 13 14 14 2 2 5 5 15 14 26 1 11 34 45 6 27 3 2 41 38 13

154678 166659 168054 171350 176640 177946 178119 178297 184640 186061

187388 190887 190930 194723 195293 196927 197065 197067 197068 201761 201782 201783 212354 214364 216895 218006 220116 220277 220283 220361 220363 220446 220473 220735 221059 221242

17 2 7 7 4 4 7 3 15 23 4 12 60 16 9 18 14 14 12 12 11 10 12 12 5 5 2 5 5 10 15 9 6 2 1 17 33 33 19 12 11 3 5 33 2 12 13 18 4 25 9

©2013 HYSTER COMPANY

UNIT CODE F138 NORTH AMERICA

12/2013

NUMERICAL INDEX (continued) PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

221341 221357 221443 221520 221638 221767

2-23 5-3 7-14 3-3 8-4 2-3 5-3 1-11 1-11 5-3 9-29 4-3 4-3 4-3 6-3 10-5 7-14 3-3 8-16 10-11 1-6 9-19 8-23 1-5 1-5 1-9 10-3 10-3 3-3 8-26 2-24 1-9 1-3 1-13 4-11 4-13 4-11 4-13 8-8 7-23 8-16 8-16 8-23 2-4 8-23 3-7 8-16 8-4 8-8 3-3 8-20 7-25

15 5 1 9 23 34 28 4 7 6 3 28 26 21 7 1 17 24 22 7 32 31 1 5 7 7 1 2

292668 292680 292681

303139 310253 316844 317731

345408 345409 345410 345411 345412 345419 345424 354119 355327 358719 358720 360121 360240 365151 368022 368427 368428 368429 368432 368433 368438 368439 368440 368441 368443 368444 368445 368446 369091 371345 371961 372096

4-5 4-5 4-5 4-5 4-5 4-5 4-5 3-7 7-7 3-3 3-3 6-3 6-4 3-3 10-9 3-7 3-7 3-7 3-7 3-7 3-7 3-7 3-7 3-7 3-7 3-7 3-7 3-7 2-3 4-5 4-5 3-3 3-7 3-7 9-8 5-9 5-11 9-8 2-17 5-3 6-3 3-3 4-5 2-11 2-11 2-11 2-11 2-17 4-3 3-7 3-7 3-7

380766 383789

7 2 5 16 16 4 6 11 10 1 11 4 12 13 59 5 22 20 13 5 36 11 15

2-3 2-4 2-3 3-3 8-8 8-16 8-16 8-16 8-23 10-11 2-4 3-3 9-19 3-5 3-3 2-3 8-29 8-33 3-7 3-3 2-3 8-4 8-4 3-5 8-26 8-26 2-3 5-9 5-11 3-5 3-3 1-13 8-20 8-20 8-20 8-20 3-7 3-7 3-7 8-12 10-11 2-3 2-7 2-9 2-3 9-25 8-26 8-26 1-3 1-13 1-3 1-13

5-5 8-8 8-12 2-7 2-11 2-13 2-15 2-15 2-15 2-11 2-11 7-25 2-11 10-3 3-3 8-26 8-26 8-26 10-9 10-9 10-9 10-9 3-5 3-5 3-5 6-3 3-5 3-5 3-5 3-5 3-5 3-5 3-5 1-3 8-20 6-4 2-23 2-23 2-13 6-3 3-5 10-9 10-7 10-3 10-5 10-5 3-3 10-3 10-11 2-3 5-5 5-5

221775

221777 222400 222510 222673 227167 230518 239150 239503 244272 246001 248212 249668 259747 264134 265787 266277 269200 275661 286082 286097 287837 287851

287854 292501 292508 292513 292532 292533 292600 292654

©2013 HYSTER COMPANY

292682 292683 292685 292687 293613 295649 296013 296137 296378 296420 296426 296431 297530 297531 302243 302399

317734 318707 318709 320157 320159 325809 325819 328133 334156 335012 335989 335991

37 50 48 28 18 5 13 21 14 6 58 37 32 11 31 47 13 13 6 32 32 12 22 16 8 12 30 17 17 8 22 18 12 12 12 12 12 13 21 8 5 2 5 5 26 11 2 11 11 11 9 9

372097 372225 372650 373471 374046 374160 374563 374595 374924 378547 379522 379523 379524 379902 380699 380713 380719 380721

See Service Manual for service procedures.

5 4 7 8 9 20 18 25 35 34 34 3 4 8 2 27 35 35 23 16 28 28 28 28 19 19 19 10 49 23 21 30 15 17 48 10 10 51 9 36 4 4 16 5 6 8 11 2 27 4 11 2

383931 383973 383977 383981 383983 383984 383985 384277 384398 384518 385865 386682 386683 386684 386845 387978 387980 387985 388296 389572 389574 389608 389627 389628 389630 389631 389632 389635 389688 599737 812432 841998 865252 996309 1194442 1300306 1300689 1302258 1303711 1303712 1303726 1305672 1307687 1308526 1308527

2 26 23 24 5 4 10 9 8 5 7 11 39 9 9 9 4 1 8 9 12 3 10 1 6 9 19 18 21 17 20 20 17 3 10

22 10 6 5 17 16 5 12 46 3 4 11-3

UNIT CODE F138 NORTH AMERICA

12/2013

NUMERICAL INDEX (continued) PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

1308529 1308531 1310339 1314299 1315469 1315470 1315550 1326187 1326867 1326868 1326871 1326874 1327196 1327521 1327523 1327524 1327534 1327536 1327537 1327538 1327539 1329073

5-5 5-5 8-26 2-13 2-13 2-13 2-13 6-3 3-9 7-23 7-23 7-23 5-5 3-7 3-7 3-7 3-7 3-7 3-7 3-7 3-7 3-3 3-5 3-5 3-5 3-5 2-13 2-7 2-9 3-3 2-17 8-16 1-13 1-13 3-9 3-9 1-13 1-13 2-11 9-23 9-27 4-5 4-5 2-7 2-9 2-7 2-9 2-7 2-9 8-26 3-5 8-16

1360566 1363016 1364444 1371287

2-3 10-7 10-7 7-3 7-7 7-8 4-15 7-20 4-15 7-20 4-15 7-20 4-15 7-20 2-11 9-11 9-11 9-11 9-15 2-7 2-9 8-19 10-3 7-3 7-7 7-3 7-7 3-5 8-19 7-20 4-15 9-23 9-27 2-7 2-9 7-23 7-23 2-17 2-21 2-21 2-23 2-23 7-25 7-3 7-7 1-3 1-13 2-13 7-17 2-23 2-23 1-5

1329434 1329436 1330242 1330698 1331362 1335872 1337197 1344820 1344901 1344902 1345712 1345713 1345808 1345809 1345908 1351186 1355326 1355333 1356204 1356209 1356217 1356751 1357209 1359125 11-4

1 6 14 4 2 3 6 1 1 17 13 19 5 35 35 19 14 8 3 7 9 3 2 13 1 1 25 25 6 3 7 18 18 18 18 11 10 13 22 7 7 29 29 8 8 13 15 19

1371741 1371743 1371744 1371746 1374238 1374536

1374793 1374797 1374799 1374917 1375232 1375464 1375907 1376425 1376427 1381093 1383567 1389598 1389601 1452588 1453254 1453256 1453257 1453337 1453613 1453702 1454122 1454517 1454817 1454819 1455985

28 3 4 22 22 50 3 2 6 5 5 4 10 7 14 23 35 33 33 6 2 4 4 4 4 5 5 11 9 8 22 22 8 1 1 5 7 12 27 4 4 10 10 11 10 3 11 7

PART NO.

1456084 1456086 1456088 1456090 1456422 1456468 1456469 1456643 1456650 1456661 1456664 1456857 1456858 1456859 1456860 1456864 1456865 1456866 1456869 1456886 1456894 1456912 1456913 1456914 1456915 1456987 1457017 1457028 1457029 1457032 1457039 1457122 1457132 1457137 1457139 1457180

See Service Manual for service procedures.

PAGE ITEM

1-9 2-7 2-9 2-7 2-9 2-7 2-9 4-3 1-5 1-5 2-3 2-19 2-17 2-17 2-17 2-9 2-13 2-7 2-9 2-9 2-13 2-15 2-7 2-9 2-7 2-9 2-15 2-13 2-7 2-17 2-3 2-3 2-3 2-4 2-3 2-3 2-19 2-17 1-5 1-9 7-4 7-8 7-3 7-7 7-3 7-7 5-9 5-11 4-3 4-3 4-3 5-9

7 26 26 34 34 12 12 6 10 9 40 13 8 7 7 2 3 3 1

PART NO.

1457204 1457205 1457231 1457232 1457233 1457244 1457251 1457322 1457323 1457327 1457328 1457333 1457335

4 4 35 35 11 6 2 5 25 11 10 52 12 9 6 2 2 44 43 6 6 30 30 11 11 7 3 1 16

1457422 1457423 1457471 1457476 1457794 1457795 1457797 1457798 1457799 1457800 1457801 1457988 1457997 1457998 1457999 1458183 1458193 1458222 1458272 1458341 1458344

PAGE ITEM

5-11 7-3 7-7 7-3 7-7 1-11 1-11 1-11 7-3 7-3 7-7 7-3 7-7 7-3 7-7 4-9 4-11 4-9 4-13 7-3 7-7 7-3 7-7 1-11 1-11 5-9 5-9 4-15 4-15 4-15 4-15 4-15 4-15 4-15 2-17 1-5 1-9 1-5 1-9 1-5 1-9 7-17 7-17 7-3 7-7 7-17 1-3 1-13 7-3 7-7 7-3 7-7

16 41 40 41 40 2 2 2 40 28 28 19 19 19 19 1 1 15 15 16 16 1 1 3 1 1 16 17 20 22 14 11 6 6 6 6 6 6 1 13 6 6 17 17 11 11 10 10

©2013 HYSTER COMPANY

UNIT CODE F138 NORTH AMERICA

12/2013

NUMERICAL INDEX (continued) PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

1458345

7-3 7-7 7-3 7-7 2-15 2-9 2-7 2-9 2-3 2-19 2-19 2-19 2-21 2-19 2-19 2-23 2-23 3-7 4-11 4-11 7-17 7-17 7-17 7-4 2-3 2-7 2-3 2-9 2-7 2-15 5-11 2-3 4-15 7-20 7-4 7-8 2-7 2-15 4-15 5-9 5-11 5-9 5-11 1-11 1-11 10-7 10-7 10-7 10-7 2-3 7-8 2-17

10 10 10 10 3 18 17 17 29 4 10 14

1468017 1468034 1471697 1471800 1471937 1471938 1471939 1473820 1474743 1474896

6 15

1483669

1-9 2-3 10-7 7-25 2-23 2-23 2-23 5-11 1-9 1-5 1-9 2-3 2-17 2-3 2-17 10-7 10-7 7-25 7-25 1-3 9-25 7-25 1-3 7-25 2-15 7-25 7-25 7-25 7-25 7-25 7-25 7-25 7-25 7-25 7-25 7-25 7-25 7-25 7-25 7-25 7-25 7-25 7-25 7-25 7-25 7-25 7-25 7-25 7-25 7-25 7-7 3-7

1507503 1516735 1516737 1517473 1525489 1529041 1529042 1534660 1536368 1561712 1563506 1564785 1564786 1564787 1564788 1564790 1564791 1564794 1564795 1564799 1564800 1564801 1564802 1570305 1574112 1607437

3-7 10-7 10-7 5-3 2-19 1-3 1-3 1-3 2-21 3-9 10-3 3-9 3-9 3-9 3-9 3-9 3-9 3-9 3-9 3-9 3-9 3-9 3-9 7-17 7-17 5-9 5-11 10-5 10-7 9-28 9-28 9-28 1-3 3-3 3-3 3-3 3-3 2-21 9-7 9-27 9-29 3-3 1-5 1-9 2-19 2-19 2-19 2-19 2-19 2-19 5-9 5-11

2032187 2032190 2032229 2032231 2032232 2032233 2032660 2032663 2032669 2033182 2033511 2033786 2033793 2033799 2033800 2034303

2-21 2-21 4-5 4-5 4-5 4-5 2-21 2-19 2-19 2-21 1-3 7-23 7-23 7-23 7-23 4-9 4-15 7-23 2-15 2-15 2-15 1-5 1-9 8-8 8-12 8-8 8-12 8-8 8-12 5-3 10-5 7-3 7-7 7-17 5-3 2-7 2-9 2-15 4-3 7-4 7-8 5-3 5-3 5-3 5-4 5-3 2-24 2-4 2-17 3-3 3-7 3-7

1458346 1458450 1458454 1458455 1458575 1459277 1459278 1459279 1459281 1459282 1459301 1459347 1459649 1459650 1459678 1459680 1459724 1459937 1460296 1460300 1460319 1460428 1460430 1460539 1460649 1460652 1460748 1463485 1463586 1463593 1463704 1463705 1464067 1464085 1464093 1464094 1464311 1464525 1466681

5 5 12 14 13 7 49 13 13 1 1 3 43 42 18 6 24 9 9 8 8 12 12 9 10 11 12 20 49 13

©2013 HYSTER COMPANY

1483668

1486513 1486515 1494610 1494611 1494689 1494719 1495584 1498263 1499928 1500288 1500740 1502091 1502092 1502094 1502095 1502096 1502097 1502098 1502099 1502100 1502101 1502102 1502104 1502105 1502107 1502108 1502109 1502111 1502113 1502114 1502115 1502118 1502120 1502169 1506111 1507373

9 38 13 4 1 2 4 3 9 8 8 1 10 1 10 13 13 13 14 19 20 5 8 9 24 25 26 6 18 3 21 20 19 11 17 12 15 16 13 10 22 7 27 1 11 2 39 20

2004005 2013000 2013001 2013002 2013649 2013701 2013816 2013817 2013819 2013931 2014548 2015442 2021593 2031173 2031191 2031271 2031315 2031324 2031342 2031428 2032026 2032119

See Service Manual for service procedures.

34 8 41 3 8 21 4 6 2 2 3 5 7 8 9 10 11 12 13 4 15 8 18 18 22 1 1 1 19 38 34 34 34 7 8 1 33 7 7 1 12 7 3 8 2 2 2

2034306 2034483 2034484 2034488 2034638 2034639 2034907 2034908 2034909 2034913 2035001 2035149 2035150 2035168 2035285 2035396 2035401 2035405 2035523 2035524 2035525 2035526 2035538 2035714 2035716 2035720

3 6 12 15 2 8 11 5 4 18 2 7 10 12 6 16 3 1 12 4 4 13 11 25 22 24 21 10 18 3 3 4 4 19 19 2 30 42 41 10 11 44 5 57 4 35 33 11-5

UNIT CODE F138 NORTH AMERICA

12/2013

NUMERICAL INDEX (continued) PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

2035767 2035821 2035908

1-5 7-23 7-3 7-7 6-3 7-3 7-7 7-3 7-7 7-3 7-7 1-6 1-10 7-4 1-3 1-13 10-7 7-23 7-23 8-23 8-23 7-23 8-12 8-12 8-12 8-12 8-12 8-12 2-7 2-9 8-35 8-35 7-3 7-7 7-3 8-12 8-12 8-12 8-12 8-12 8-12 8-12 8-12 8-12 7-19 7-20 10-3 8-12 10-11 7-19 7-25 10-7

2045608 2046448

10-7 8-29 8-33 9-25 10-11 2-15 2-15 2-15 4-15 7-20 2-4 10-11 2-3 2-4 3-3 3-9 2-3 8-20 8-20 8-16 8-29 8-33 1-3 1-13 9-11 8-8 8-12 8-16 8-8 7-4 7-8 8-4 8-8 10-5 8-8 8-12 8-8 8-12 9-19 9-3 9-8 8-26 8-26 8-26 8-26 9-8 9-11 9-15 5-3 8-16 8-16 8-16

7 2 2 9

2302265

2302703

14 14 14 8 7

2302281 2302311 2302335 2302341

9-23 9-27 7-23 8-16 8-16 5-3 7-14 9-7 7-11 7-14 9-23 9-27 3-7 9-15 8-20 8-20 8-4 8-4 3-7 9-11 9-15 9-20 2-7 2-9 1-5 1-9 1-5 1-9 8-20 8-20 7-14 8-8 8-12 9-11 9-15 9-23 5-13 4-7 9-19 8-8 8-12 2-15 8-8 8-12 9-8 10-5 9-15 9-23 8-8 7-23 8-4 8-4

1-6 1-6 1-10 1-10 8-8 8-12 5-13 9-11 9-15 8-8 8-12 9-7 8-29 8-33 9-20 7-14 8-8 8-12 9-25 3-7 2-24 8-20 1-5 1-9 1-5 1-9 9-11 8-29 8-33 8-4 8-4 8-26 8-26 8-20 8-26 8-26 8-20 8-20 4-3 1-5 1-9 2-9 2-7 2-9 8-35 4-15 7-20 10-5 2-7 2-9 2-7 2-9

2035993 2035999 2036000 2036001 2036141 2036168 2036501 2036504 2037465 2037553 2037599 2037616 2037771 2037772 2037775 2037776 2037788 2037789 2038015 2038071 2038101 2038897 2038926 2039101 2039102 2039103 2039104 2039105 2039107 2039108 2039864 2039865 2041868 2044494 2044646 2044930 2045531 2045594 11-6

10 5 12 12 1 13 13 11 11 11 11 30 29 52 14 14 21 6 11 12 2 2 2 2 2 2 32 32 10 11 18 18 39 2 2 2 2 2 2 2 2 2 3 8 2 2 6 1

2047064 2047820 2052148 2052149 2052150 2052235 2055339 2061913 2068328 2082390 2302007 2302017 2302020 2302021 2302038 2302043 2302060 2302063 2302067 2302118 2302126 2302147 2302189 2302200 2302208 2302211 2302212

2302215 2302223 2302249 2302254

2302266 2302270

2302348 1 21 55 26 41 7 7 8 6 6 2 2 22 23 3 6 20 45 44 10 21 19 23 3 9 1 23 22 44 16 16 16 16 58 33 44 35 1 1 6

2302353 2302394 2302409 2302420 2302437 2302445 2302461 2302481 2302495 2302509 2302517 2302518 2302541 2302554 2302574 2302581 2302582 2302583 2302590 2302629 2302646 2302654 2302662 2302670 2302675 2302702

See Service Manual for service procedures.

6 6 24 19 18 6

2302742 2302762 2302771 2302787

10 9 26 40 7 7 1 1 18 18 1 52 31 31 17 16 16 15 12 12 27 9 1 30 41 10 14 23 23 3 9 8 5 57 9 8 3 21 3 1 1

2302789 2302806 2302830 2302854 2302873 2302899 2302911 2302912 2302923 2302926 2302952 2302965 2303008 2303012 2303032 2303049 2303069 2303122 2303164 2303173 2303207 2303211 2303234 2303239 2303248 2303249 2303287

26 26 25 25 9 1 5 19 32 8 5 9 8 8 46 23 3 2 31 3 14 17 16 16 15 37 6 6 2 2 6 6 9 5 5 12 12 8 18 17 37 14 14 2 2 1 15 21 21 9 9

©2013 HYSTER COMPANY

UNIT CODE F138 NORTH AMERICA

12/2013

NUMERICAL INDEX (continued) PART NO.

PAGE ITEM

2303307

8-8 8-12 8-26 8-26 1-5 1-9 8-26 8-26 8-29 8-33 9-25 9-3 9-8 10-5 10-5 8-29 8-33 8-29 8-33 8-8 8-8 8-12 8-8 8-12 9-15 5-3 5-7 8-8 8-12 9-7 8-4 9-19 8-8 8-8 8-8 8-8 8-8 8-8 8-12 8-12 8-12 8-12 8-12 8-12 2-9 8-16 8-16 9-15 8-16 3-9 7-25 8-4

2303350 2303359 2303382 2303446 2303464 2303473 2303474 2303478 2303480 2303486 2303504 2303516 2303522 2303538 2303558 2303581 2303597 2303610 2303612

2303615 2303629 2303633 2303674 2303700 2303705

9 1 16 16 18 17

PART NO.

2303729 2303781 2303801 2303804 2303809 2303821

1 29 53 18 15

2303831 2303833 2303834 2303836 2303844

6 6 21 8 5 7 17 36 17 9 1 18 6 27 14 14 14 14 14 14 4 4 4 4 4 4 41 1 1 36 9

©2013 HYSTER COMPANY

3

2303854 2303858 2303866 2303885 2303914 2303924 2303974 2303986 2303998 2304015 2304018 2304024 2304030

PAGE ITEM

8-4 5-3 10-3 2-7 2-9 5-13 9-3 9-7 2-7 2-9 7-14 9-7 8-8 8-12 8-8 8-12 7-3 7-7 8-8 8-12 9-11 9-15 9-19 8-26 8-26 9-3 9-7 8-4 8-4 4-11 4-13 8-29 8-33 7-14 4-7 8-26 8-26 9-3 9-7 8-16 8-16 8-16 8-16 8-16 8-16 8-16 8-16 8-16 8-16 8-16 8-16 8-16

3 32 2 20 20

PART NO.

2304041 2304046

17 39 16 16 13 5 8 5 14 4 29 29 14 4 15 25 25 6 6 20 42 2 2 6 5

15 5 5 12 34 6 6 15 15 15 15 15 15 15 15 15 15 15

2304048 2304049 2304062 2304072 2304116 2304170 2304176 2304203 2304231 2304266 2304277 2304288 2304291 2304306 2304307 2304334 2304346 2304350 2304351 2304352 2304353 2304359 2304365 2304375 2304376 2304395 2304397 2304421 2304440 2304443

See Service Manual for service procedures.

PAGE ITEM

PART NO.

PAGE ITEM

8-16 8-16 8-16 9-23 9-27 9-11 9-15 4-13 9-7 8-8 8-4 8-4 8-29 8-33 2-7 2-9 9-19 8-8 8-23 8-8 8-12 8-8 8-12 8-4 8-4 6-4 9-3 8-12 2-15 8-4 9-3 9-8 9-25 9-25 8-8 8-12 4-7 8-4 8-4 8-26 8-26 7-14 9-11 9-3 9-7 9-28 8-4 9-8 8-29 8-33 8-4 8-4

15 15 15 4 3 1 3 7 6 21 2 2

2304448 2304451

15 15 41 21 11 9 1 23 3 3 3 6 40 7 5 9 38 47

2304598 2304625 2304626

5 23 3 8 3 3

2304746 2304757

9-15 9-11 9-15 7-14 8-20 8-20 5-13 2-7 2-9 8-29 8-33 8-8 2-7 2-9 5-7 5-13 8-29 8-33 5-3 5-9 5-11 8-26 9-15 2-11 2-13 2-15 8-8 8-12 9-25 9-20 6-3 9-3 9-8 7-17 8-16 8-16 8-8 8-12 9-7 9-20 8-20 8-20 8-29 8-33 10-5 8-26 7-14 8-8 8-12 2-7 2-9 4-7

2304463 2304464 2304468 2304498 2304500 2304546 2304572

2304627 2304638 2304641 2304652 2304672 2304677 2304684 2304696 2304717

2304805

2304853 14 40 4 26 3 15 63 6 6 3 3

2304861 2304891 2304902 2304912 2304926 2304976 2304993

9 21 34 26 7 7 12 28 28 21 27 27 8 10 10 16 4 4 3 28 2 9 8 23 3 4 49 4 28 56 14 6 6 17 9 13 55 7 7 1 1 15 15 14 4 10 10 2 11-7

UNIT CODE F138 NORTH AMERICA

12/2013

NUMERICAL INDEX (continued) PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

2304999

8-26 8-26 3-3 8-8 8-12 1-5 1-9 8-16 8-16 8-16 8-16 8-16 8-16 8-16 8-16 8-16 8-16 8-16 8-16 8-16 8-16 8-16 8-16 5-3 1-6 1-10 5-3 9-3 9-3 9-3 9-7 9-7 9-8 8-19 2-15 8-4 6-4 8-29 8-33 4-11 8-16 8-16 8-23 9-15 4-11 4-13 8-8 8-12 8-35 9-11 9-15 9-15

2305267

9-3 9-7 9-19 8-19 8-8 9-8 8-8 8-12 9-19 8-8 8-12 1-13 8-29 8-33 7-14 4-7 10-5 8-26 9-8 8-16 8-16 2-7 2-9 9-19 4-11 4-13 6-3 9-11 9-15 8-8 7-19 8-4 8-4 8-29 8-33 1-3 1-13 8-20 8-20 4-11 8-8 8-26 8-26 4-13 5-9 5-11 5-13 10-5 5-3 1-3 1-13 8-29

2305010 2305013 2305021 2305027

2305052 2305060 2305066 2305071

2305090 2305096 2305104 2305117 2305120 2305122 2305134 2305173 2305210 2305219 2305220 2305239 2305246 2305251 11-8

6 6 25 23 3 18 17 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 3 24 23 31 11 14 24 33 36 46 4 7 17 5 9 9 17 1 1 10 10 3 3 9 1 1 3 5 11

2305275 2305293 2305314 2305323 2305347 2305361 2305413 2305417 2305468 2305485 2305510 2305513 2305540 2305553 2305563 2305577 2305581 2305594 2305605 2305611 2305618 2305650 2305656 2305684 2305689 2305702 2305717 2305743 2305759 2305770 2305783 2305789 2305803 2305811 2305814

5 28 39 3 21 64 9 1 8 14 4 8 10 10 9 11 15 1 63 1 1 6 6 34 16 15 6 11 16 21 1 3 3 7 7 12 12 8 21 16 16 14 6 6 6 40 15 15 10

PART NO.

2305818 2305839 2305855 2305875 2305879 2305881 2305888 2305916 2305926 2305959 2305992 2306018 2306030 2306043 2306045 2306047 2306086 2306087 2306090 2306128 2306143 2306159 2306205 2306229 2306230 2306236 2306243

2306246 2306253 2306269 2306295 2306303 2306344 2306349 2306366 2306376

See Service Manual for service procedures.

PAGE ITEM

PART NO.

PAGE ITEM

8-33 4-13 7-14 2-7 2-9 8-8 8-12 5-3 9-11 8-4 9-19 2-9 8-20 8-20 4-7 8-23 1-13 1-5 1-9 10-5 3-3 6-3 9-20 9-3 9-8 7-23 8-26 8-26 4-13 4-11 1-6 1-9 3-7 8-8 8-12 9-11 9-15 1-6 1-6 1-9 1-9 9-19 9-7 8-20 4-3 4-7 9-25 2-15 10-5 9-23 9-27 5-13

2306377 2306390 2306400

9-19 8-8 9-11 9-15 8-16 9-3 7-14 8-26 8-26 9-3 9-8 7-14 7-14 2-7 2-9 8-8 8-12 9-11 9-15 9-7 8-8 8-12 8-12 8-29 8-33 8-8 9-3 10-5 2-19 8-8 8-12 4-13 8-26 8-26 9-23 9-8 9-3 9-8 10-5 10-7 8-8 8-12 4-13 8-4 8-4 8-26 8-26 8-26 8-26 6-4 9-23 9-23

10 1 13 13 23 3 42 39 7 26 36 7 7 7 12 3 1 1 20 17 6 56 23 45 1 16 1 20 19 36 23 3 29 24 21 21 20 20 19 7 10 25

2306427 2306430 2306444 2306458 2306487 2306492 2306500 2306501 2306503 2306542 2306557 2306603 2306609 2306625 2306626 2306644 2306669 2306691 2306692 2306708 2306718 2306731 2306750 2306764 2306777 2306779 2306789 2306815 2306822

3 6 2 2 9

2306848 2306867 2306884

36 21 33 44 11 37 33 6 6 28 56 3 7 11 11 9 1 10 15 3 23 3 19 10 10 21 39 18 16 8 5 17 6 62 26 54 21 14 8 5 13 2 2 6 6 6 6 2 1 1

©2013 HYSTER COMPANY

UNIT CODE F138 NORTH AMERICA

12/2013

NUMERICAL INDEX (continued) PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

2306899

1-6 1-10 8-8 8-16 4-3 4-5 7-4 7-8 8-20 8-20 8-23 8-8 8-12 10-5 8-16 8-16 9-15 2-11 8-26 8-26 9-8 7-14 9-15 8-29 8-33 9-19 4-11 7-14 7-14 4-13 8-26 8-26 7-11 8-8 8-12 5-13 7-23 9-11 9-15 9-3 8-8 4-7 8-8 8-12 3-3 8-26 8-26 10-3 8-8 8-12 10-5 4-7

31 30 21 25 19

2307400

2307843 2307856

2307423 2307425 2307468 2307487

9-15 8-16 8-26 4-7 1-9 8-29 8-33 9-11 9-15 5-13 7-23 7-3 7-7 2-13 8-16 8-16 10-3 8-29 8-33 3-7 8-26 8-26 9-8 9-11 9-15 1-3 1-13 5-3 5-9 5-11 8-8 8-12 10-3 10-3 10-11 4-3 8-4 9-19 9-3 9-7 9-15 8-8 7-14 9-20 9-19 2-24 9-11 5-3 9-19 10-5 8-16 8-16

2308468

48 47 12 12 4 8 5 14 1 1 12 3 16 16 62 23 39 7 7 16 13 19 23 12

1-3 1-13 10-3 10-3 8-8 8-12 8-16 9-19 3-3 4-11 4-13 10-5 9-11 4-7 9-3 9-7 9-15 8-26 8-26 8-8 8-8 8-8 8-8 8-8 8-8 8-12 8-12 8-12 8-12 8-12 8-12 8-26 8-26 8-8 8-12 9-7 8-20 8-20 9-3 1-6 1-6 1-10 1-10 3-3 3-3 9-15 9-7 2-7 2-9 5-13 9-11 9-15

1-3 1-13 7-20 8-8 8-12 8-4 9-19 8-4 8-23 9-19 9-3 8-20 8-20 4-7 8-29 8-33 8-8 8-12 4-11 10-5 8-29 8-33 8-4 8-35 9-15 1-6 1-6 1-10 1-10 8-8 8-12 3-7 7-14 7-20 9-8 8-4 8-23 9-3 9-7 8-8 8-12 8-29 8-33 8-29 8-33 8-4 8-4 8-26 8-26 10-5 9-7 9-19

2306903 2306904 2306913

2306918 2306942 2306950 2306963 2306977 2307014 2307023 2307028 2307098 2307109 2307128 2307137 2307153 2307172 2307182 2307189 2307197 2307204 2307219 2307220 2307221 2307226 2307229 2307236 2307241 2307260 2307281 2307320 2307345 2307352 2307354 2307384

2307413 2307418

2307528 2307535 2307574 2307583 2307599 2307630 2307631

2307651 4 9 1 6 9 20 33 39 21 1 23 3 22 16 16 1 9 1 11 6

©2013 HYSTER COMPANY

2307655 2307679 2307711 2307712 2307752

2307759 2307779 2307802 2307803 2307827 2307829

12 12 3 12 8 5 24 41 20 5 4 39 5 19 41 29 14 14 14 14 14 14 4 4 4 4 4 4 5 5 8 5 2 12 12 39 27 27 26 26 12 15 30 18 30 30 1 12 17

2307901 2307934 2307945 2307958 2307966 2307969 2307976 2307977 2307984 2308000 2308007 2308038 2308046 2308048 2308075 2308076 2308077 2308109 2308118 2308122 2308151 2308152 2308161 2308167 2308187 2308221 2308232 2308286 2308339 2308342 2308402 2308414 2308463

See Service Manual for service procedures.

39 27 17 9 3 10 10 4 6 3 18 17 17 10 6 6 12 10 10 24 16 16 63 27 20 13 13 1 5 5 23 3 4 12 18 5 29 34 16 13 4 18 50 42 8 40 7 11 18 6 6

2308497 2308509 2308522 2308542 2308557 2308558 2308600 2308604 2308606 2308612 2308619 2308646 2308660 2308663 2308709 2308721 2308748 2308771

2308789 2308812 2308870 2308872 2308897 2308939 2308943 2308944 2308952 2308965 2308976 2308986 2308989 2309018 2309028 2309035

4 4 12 9 1 20 38 19 8 40 40 7 7 16 3 3 23 3 7 5 6 6 16 7 27 26 26 25 25 9 1 32 11 3 49 14 7 9 31 8 5 10 10 6 6 3 3 2 3 12 11-9

UNIT CODE F138 NORTH AMERICA

12/2013

NUMERICAL INDEX (continued) PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

2309048 2309066 2309081

9-19 5-13 8-4 8-4 9-23 5-3 5-5 8-29 8-33 8-26 8-26 8-26 8-26 5-3 5-3 10-7 8-26 8-26 9-19 9-19 3-3 8-4 8-4 2-9 4-7 5-3 9-27 9-8 2-9 8-8 8-12 1-5 1-9 2-9 8-4 8-4 3-7 5-3 6-4 7-23 7-23 10-3 1-6 1-6 1-10 1-10 9-11 8-8 9-19 8-8 8-12 9-3

14 7 3 3 5 9

2309656 2309669

6 6

2309765 2309766 2309774 2309784

9-20 8-16 8-16 9-11 9-15 8-29 8-33 4-7 8-16 9-20 8-16 8-16 9-11 8-23 8-8 8-12 2-4 8-29 8-33 4-11 4-13 9-27 8-29 8-33 9-15 9-3 9-7 9-7 4-7 9-11 9-16 9-3 8-19 9-7 8-23 10-5 8-4 8-4 7-4 7-8 8-26 8-26 8-26 8-26 9-3 9-7 2-11 8-4 8-4 8-8 8-12 9-3

2309102 2309129 2309137 2309182 2309190 2309196 2309200 2309223 2309247 2309265 2309266 2309281 2309287 2309309 2309310 2309315 2309352 2309357 2309360 2309383 2309424 2309425 2309440 2309452 2309466 2309468 2309528 2309529 2309538

2309599 2309608 2309614 2309628 2309651 11-10

6 6 37 27 5 5 5 7 39 23 1 1 38 3 38 1 63 39 8 5 17 16 40 3 3 29 23 7 15 20 12 27 27 26 26 6 6 39 8 5 16

2309707 2309712

2309792 2309805 2309831 2309834 2309847 2309850 2309853 2309854 2309860 2309876 2309888 2309903 2309939 2309964 2309976 2310040 2310075 2310085 2310091 2310104 2310113

2310133 2310134 2310153 2310155 2310162

56 1 1 17 2 11 11 13 18 53 6 6 37 11 12 12 51 2 2 4 10 10 40 33 22 17 4 36 47 37 1 18 2 3 2 2 45 44 5 5 5 5 13 35 10 1 1 9 1 26

PART NO.

2310169 2310171 2310199 2310205 2310214 2310235 2310238 2310250 2310253 2310279 2310326 2310327 2310334 2310343 2310351 2310365 2310385 2310390 2310430

2310435 2310441 2310443 2310450 2310505 2310508 2310510 2310522 2310542 2310577 2310578 2310611 2310612

See Service Manual for service procedures.

PAGE ITEM

PART NO.

PAGE ITEM

9-8 9-19 8-16 8-16 4-11 4-13 9-3 9-8 8-23 2-13 8-16 8-8 8-12 9-27 8-20 8-20 9-19 5-13 4-11 9-11 8-8 8-12 9-11 9-15 3-7 7-3 7-3 7-7 7-8 5-3 9-11 9-15 9-23 2-7 2-9 10-5 9-3 9-7 8-20 8-20 8-4 8-4 9-3 9-7 8-20 8-20 2-11 8-4 8-4 9-3 9-7 8-19

2310659

8-4 8-4 8-8 8-12 7-14 2-15 5-3 9-11 9-15 7-14 8-16 8-16 7-14 8-26 8-26 8-29 8-33 9-7 1-3 1-13 10-5 1-5 1-9 5-13 9-7 8-8 8-12 5-3 9-8 4-13 8-4 9-19 9-7 8-8 5-3 8-16 8-23 8-35 8-8 9-8 8-8 8-12 8-23 5-3 8-8 8-12 2-24 9-3 8-8 8-12 9-28 8-29

54 4 15 15 9 8 39 62 12 8 3 23 3 5 7 7 33 15 15 13 9 1 16 23 30 23 36 23 48 22 30 41 23 23 12 10 32 12 12 1 1 1 23 7 7 1 2 2 36 25 2

2310685 2310686 2310691 2310707 2310710 2310724 2310795 2310830 2310840 2310866 2310891 2310932 2310935 2310970 2311007 2311009 2311012 2311041 2311049 2311051 2311054 2311074 2311086 2311112 2311159 2311175 2311177 2311219 2311230 2311241 2311267 2311285 2311302 2311316 2311325 2311329 2311337

1 1 8 5 10 14 30 28 21 35 1 1 5 5 10 6 6 4 1 1 16 21 8 5 43 62 11 4 30 2 21 39 10 3 8 21 59 8 5 6 13 8 5 4 40 22 20 2 6

©2013 HYSTER COMPANY

UNIT CODE F138 NORTH AMERICA

12/2013

NUMERICAL INDEX (continued) PART NO.

2311354 2311409 2311452 2311474 2311479 2311491 2311502 2311504 2311528 2311544 2311551 2311567 2311584 2311613

PAGE ITEM

8-33 9-20 9-7 4-7 8-8 8-4 9-3 9-8 9-19 9-11 9-11 9-15 8-4 8-8 8-12 8-26 8-26 8-35 8-20 8-4

6 51 18 10 21 11 30 52 35 8 24 22 18 23 3 6 6 3 13 1

©2013 HYSTER COMPANY

PART NO.

2311648 2311666 2311676 2311680 2311698 2311711 2311737 2311738 2311746 2311765 2311767 2311816 2311821 2311848

PAGE ITEM

8-4 9-20 9-4 8-4 9-15 3-9 4-7 8-8 8-12 9-3 9-7 1-3 1-13 8-35 8-8 8-12 9-25 7-23 2-9

1 47 40 21 31

PART NO.

2311879 2311906 2311919

12 3 16 21 43 6 6 4 9 1 8 4 24

2311923 2311924 2311937 2311944 2311969 2311972 2311974

See Service Manual for service procedures.

PAGE ITEM

PART NO.

PAGE ITEM

2-11 8-16 8-16 8-29 8-33 8-4 8-4 8-4 8-4 9-3 9-7 9-25 8-26 8-26 8-16 8-16 2-11 2-13 9-20

2311976 2311978 2311984

9-19 7-14 8-26 8-26 9-11 9-15 8-4 9-19 8-4 8-4 4-11 4-13 9-11 9-15 9-3 9-7 5-13 1-5 1-9

1 1

2311992 2 2 1 1 15 37 10 16 16 6 6 4 7 45

2805502 2805503 3002339 3003607 3007114 3032404 4058136

18 5 5 2 4 8 28 2 2 18 18 9 14 6 29 13 16 15

11-11

UNIT CODE F138 NORTH AMERICA

12/2013

NUMERICAL INDEX (continued) NOTES

11-12

See Service Manual for service procedures.

©2013 HYSTER COMPANY