Hyster ELECTRIC N25XMDR3 N30XMR3 N40XMR3 (C470) N50XMA3 (C471) Parts Manual - PDF DOWNLOAD

PARTS MANUAL ELECTRIC N25XMDR3, N30XMR3, N40XMR3 (C470) N50XMA3 (C471)

CUSTOMER EDITION

1487038 07/2002

©2002 Hyster Company

UNIT CODE C470 C471 NORTH AMERICA

07/2002

SECTIONS

1

FRAME

2

ELECTRICAL SYSTEM

3

DRIVE UNIT

4

STEERING SYSTEM

5

BRAKE/ACCELERATOR SYSTEM

6

HYDRAULIC SYSTEM

7

MAST-TWO STAGE LIMITED FREE-LIFT

8

MAST-THREE STAGE FULL FREE-LIFT

9

CARRIAGE

10

OPTIONS

11

NUMERICAL INDEX

This Parts Manual is divided into 11 major sections which are listed above. Quick reference to these sections can be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages to the corresponding tab.

07/2002

UNIT CODE C470 C471 NORTH AMERICA

TABLE OF CONTENTS DESCRIPTION

PAGE

B BACK UP ALARM ............................................................................................................................................ 10-12 BACKREST ........................................................................................................................................................ 10-7 BATTERY CONNECTOR ................................................................................................................................... 2-20 BATTERY TRAY ............................................................................................................................................... 10-16 BRAKE ................................................................................................................................................................. 5-5 BRAKE PEDAL AND OPERATOR SENSING SWITCH ....................................................................................... 5-8 BRAKE SYSTEM.................................................................................................................................................. 5-2 C CARRIAGE INNER FRAME ................................................................................................................................................. 9-8 SCISSOR 24 IN. REACH ............................................................................................................................................... 9-4 42 IN. REACH ............................................................................................................................................... 9-6 STRADDLE N5XMA .......................................................................................................................................................... 9-2 CASTER WHEEL ................................................................................................................................................. 3-4 CHAINS, PINS, AND ANCHORS THREE STAGE FULL FREE-LIFT .................................................................................................................... 8-8 TWO STAGE LIMITED FREE-LIFT N30XMR3, N35XMR3, N40XMR3, N25XMDR3 STANDARD ....................................................................... 7-4 CONTACTOR PANEL "E" CONSTRUCTION ....................................................................................................................................... 2-8 "EE" CONSTRUCTION................................................................................................................................... 2-10 CYLINDER INSTALLATION THREE STAGE FULL FREE-LIFT .................................................................................................................. 8-10 TWO STAGE LIMITED FREE-LIFT................................................................................................................... 7-6 D DECAL AND PLATE LOCATION .......................................................................................................................... 1-8 DOUBLE REACH HYDRAULICS ....................................................................................................................... 6-20 DRIVE UNIT S/N C470N-01789Z⇒, S/N C471N-01512Z⇒.................................................................................................. 3-8 ⇒S/N C470N-01789Z, ⇒S/N C471N-01512Z.................................................................................................. 3-6 E ELECTRICAL ARRANGEMENT .......................................................................................................................... 2-2 ELECTRICAL COMPONENTS........................................................................................................................... 2-18 F FORKS HOOK TYPE ................................................................................................................................................... 10-6 FREE LIFT CYLINDER TWO STAGE LIMITED FREE-LIFT................................................................................................................. 7-14 FREE-LIFT CYLINDER ...................................................................................................................................... 8-14 FREE-LIFT MANIFOLD THREE STAGE FULL FREE-LIFT N30XMR3, N35XMR3, N40XMR3, N25XMDR3 STANDARD ....................................................................... 8-6

©2002 HYSTER COMPANY

See Service Manual for service procedures.

i

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TABLE OF CONTENTS (Continued) DESCRIPTION

PAGE H

HEADER HOSE TWO AND THREE STAGE N30XMR3, N35XMR3, N40XMR3, N25XMDR3 STANDARD ....................................................................... 8-4 HOOD AND COVERS .......................................................................................................................................... 1-2 HOSE TAKE UP GROUP STRADDLE N50XMA3 ...................................................................................................................................................... 7-8 HYDRAULIC CONTROL VALVE D/B 05/2002⇒ .................................................................................................................................................. 6-8 ⇒D/B 05/2002 .................................................................................................................................................. 6-6 HYDRAULIC MOTOR......................................................................................................................................... 6-16 HYDRAULIC PUMP............................................................................................................................................ 6-14 HYDRAULIC PUMP AND MOTOR..................................................................................................................... 6-12 HYDRAULIC STEER MOTOR S/N C470N-1789Z⇒, S/N C471N-1512Z⇒.................................................................................................... 4-10 ⇒S/N C470N-1789Z, ⇒S/N C471N-1512Z.................................................................................................... 4-12 HYDRAULIC SYSTEM ......................................................................................................................................... 6-2 HYDRAULIC TANK ASSEMBLY......................................................................................................................... 6-10 I INTEGRAL SIDE-SHIFT ASSEMBLY................................................................................................................. 9-16 INTEGRAL TILT ASSEMBLY.............................................................................................................................. 9-13 L LIFT CONTACTOR ............................................................................................................................................. 2-16 LIFT LIMIT SWITCH THREE STAGE FULL FREE-LIFT .................................................................................................................. 8-16 TWO STAGE LIMITED FREE-LIFT................................................................................................................. 7-12 LIGHT AND FAN ASSEMBLY........................................................................................................................... 10-10 M MAIN LIFT CYLINDER THREE STAGE FULL FREE-LIFT N30XMR3, N35XMR3, N40XMR3, N25XMDR3 STANDARD ..................................................................... 8-12 TWO STAGE LIMITED FREE-LIFT N30XMR3, N35XMR3, N40XMR3, N25XMDR3 STANDARD ..................................................................... 7-10 MAST MOUNTED HEADLIGHTS ...................................................................................................................... 10-8 MASTER CYLINDER ......................................................................................................................................... 5-10 MASTER DRIVE UNIT ......................................................................................................................................... 3-2 MULTI-FUNCTION CONTROL HANDLE ............................................................................................................. 2-6 O OPERATOR GUARD ............................................................................................................................................ 1-6 OUTER, INTERMEDIATE, AND INNER THREE STAGE FULL FREE-LIFT N30XMR3, N35XMR3, N40XMR3, N25XMDR3 STANDARD ....................................................................... 8-2

ii

See Service Manual for service procedures.

©2002 HYSTER COMPANY

07/2002

UNIT CODE C470 C471 NORTH AMERICA

TABLE OF CONTENTS (Continued) DESCRIPTION

PAGE P

POWER STEER ARRANGEMENT S/N C470N-01789Z⇒, S/N C471N-01512Z⇒.................................................................................................. 4-4 ⇒S/N C470N-01789Z, ⇒S/N C471N-01512Z.................................................................................................. 4-2 POWER STEER CONTACTOR .......................................................................................................................... 2-12 R REACH CYLINDER 24 IN. AND 42 IN. REACH.............................................................................................................................. 9-11 REAR WORKING LIGHT ................................................................................................................................... 10-9 S SIDE-SHIFT ASSEMBLY N50XMA3........................................................................................................................................................ 10-2 SIDE-SHIFT CYLINDER ASSEMBLY ................................................................................................................ 10-4 SINGLE REACH HYDRAULICS......................................................................................................................... 6-18 SLAVE CYLINDER ............................................................................................................................................... 5-6 STEER AND AUXILIARY MOTOR "E" CONSTRUCTION ..................................................................................................................................... 4-16 "EE" CONSTRUCTION................................................................................................................................... 4-18 STEER AND AUXILIARY PUMP ........................................................................................................................ 4-20 STEER AND AUXILIARY PUMP AND MOTOR ................................................................................................. 4-14 STEER CONTROL UNIT S/N C470N-01789Z⇒, S/N C471N-01512Z⇒.................................................................................................. 4-8 ⇒S/N C470N-01789Z, ⇒S/N C471N-01512Z.................................................................................................. 4-6 T TANDEM LOAD WHEEL .................................................................................................................................. 10-14 TRACTION CONTACTOR .................................................................................................................................. 2-14 TRACTION MOTOR S/N C470N-01789Z⇒ (C470), S/N C471N-01512Z⇒ (C471)........................................................................ 3-12 ⇒S/N C470N-01789Z (C470), ⇒S/N C471N-01512Z (C471)........................................................................ 3-10 U UPRIGHTS LIMITED FREE-LIFT/STRADDLE N30XMR3, N35XMR3, N40XMR3, N25XMDR3 STANDARD/N50XMA2...................................................... 7-2

©2002 HYSTER COMPANY

See Service Manual for service procedures.

iii

UNIT CODE C470 C471 NORTH AMERICA

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ABBREVIATIONS QUICK REFERENCE SHEET Listed below are abbreviations used in parts manuals to denote the following expressions: TERM

DEFINITION

TERM

DEFINITION

Amp

Amperes

FRE

AR

As Required

in.

inches

BDI

Battery Discharge Indicators

LPG

Liquefied Petroleum Gas

BWI

Brush Wear Indicator

MAP

Manifold Absolute Pressure

CE

Communicator End

mm

CRE

Corrosive Environment

millimeters

D/B

Date Break

MSTS

Microprocessor Spark Timing System

dbA

Decibel "A" Scale

NPT

National Pipe Threads

DE

Drive End

O/S

Oversize

ECH

Empty Container Handler

PTO

Power Take Off

ECH-3

Empty Container Handler - 3 High Stacking

RPM

Revolutions per Minute

S/N

Serial Number

ECH-4

Empty Container Handler - 4 High Stacking

ECH-5

Freezer Environment

TMM

Truck Management Module

UL Type D

Diesel-Powered Safety Rating

Empty Container Handler - 5 High Stacking

UL Type DS

Diesel-Powered Safety Rating

UL Type E

Battery-Powered Safety Rating

Empty Container Handler - 6 High Stacking

UL Type EE

Battery-Powered Safety Rating

UL Type ES

Battery-Powered Safety Rating

ECH-7

Empty Container Handler - 7 High Stacking

UL Type G

Gasoline-Powered Safety Rating

ECM

Electronic Control Module

UL Type GS

Gasoline-Powered Safety Rating

ECN

Engineering Change Notice

UL Type LP

Gas-Powered Safety Rating

EEPROM

Electrically Erasable Programmable Read Only Memory

UL Type LPS

LP Gas-Powered Safety Rating

U/S

Undersize

EPROM

Electrically Programmable Read Only Memory

UL

Underwriters Laboratory

V

Volts

ECH-6

iv

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE C470 C471 NORTH AMERICA

07/2002

HOW TO USE THE ILLUSTRATED PARTS MANUAL This parts manual describes and illustrates assemblies, subassemblies, and detail parts needed for service replacement.

©2002 HYSTER COMPANY

The different constructions are indicated by keys and footnotes. The callouts correspond to descriptions found on the next page.

See Service Manual for service procedures.

v

UNIT CODE C470 C471 NORTH AMERICA

07/2002

HOW TO FIND THE DESIRED PART NUMBER WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:

previous page, BEARING CAP (Item 2) is a subpart of the major assembly CASE.

1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.

9. Quantities shown are for one assembly. The quantities of the subpart BEARING CAP are indicated as two and two. This means two per CASE assembly.

2. Turn to the section you chose. Use the Section Table of Contents to determine the assembly which would normally contain the part required. Then locate the part on the assembly breakdown page.

10. Serial number breaks identify the most current parts information and are shown as follows: ⇒ S/N D001H-2628 Indicates last serial number affected.

S/N D001H-2629 ⇒ Indicates the first serial number affected.

S/N D001H-1553 ⇔ S/N D001H-3291 Indicates a range of serial numbers affected.

WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN: 3. Determine the assembly the required part is used on. Turn to the Table of Contents on Page i.

4. Locate the assembly the required part is used on and turn to the page indicated for that assembly.

Then locate the part on the assembly breakdown page.

WHEN THE PART NUMBER IS KNOWN: 5. Use the Numerical Index on Page 11-1 to find the part number. Turn to the page listed and locate the part as indicated by the item number.

GENERAL: The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.

6. Five periods in the PART NO. column (. . . . .) indicate that the part is either Not Serviced Separately or there is a reference to another figure.

A figure reference is denoted by a pointing hand followed by a figure number in the DESCRIPTION column (☞Figure 10) 7. Keys are used to show two or more similar assemblies, RH and LH assembly parts, etc.

Select the appropriate key, "A", "B", "C", "D", or "E" and the corresponding quantity column to find the required parts. Two periods in the QTY column (..) indicate that the part is not used for that assembly.

8. Indented descriptions under the DESCRIPTION column are used to indicate assemblies and subparts of assemblies. In the example on the vi

ECN numbers for pending serial numbers are shown to allow for the inclusion of the most current parts information and are identified as follows: ⇒ S/N Pending Per ECN 63243 Indicates a pending serial number for last unit affected.

S/N Pending Per ECN 63243 ⇒ Indicates a pending serial number for first unit affected.

Date breaks are used to indicate when a change occurred but a subsequent serial number break was not recorded. This is an arbitrary date usually based on the ECN release and are identified as follows: ⇒ D/B 3/00 Indicates that a change occurred sometime within that month for the item affected.

D/B 3/00 ⇒ Indicates that a change occurred sometime within that month for the item affected.

D/B 3/00 ⇔ D/B 4/00 Indicates a range of production dates of the item affected.

Contact your local dealer for Hyster lift trucks for serial number information for items with a ECN or a date break.

ORDERING PARTS: When ordering replacement parts, give the unit serial number, part number, name of part and quantity required.

For any further information on parts, service, or ordering, consult your local dealer for Hyster lift trucks.

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE C470 C471 NORTH AMERICA

07/2002

IDENTIFICATION OF TRUCK SERIAL NUMBERS

(1) and (2)

The first letter and three numbers indicate the truck unit code.

(3)

The second letter indicates the plant of manufacture.

(4)

The four or five digit number indicates the production sequence number of the truck.

(5)

The final letter indicates the year of manufacture starting with "A" in 1957 and 1980.

The letters "I", "O", and "Q" will not be used.

For pending serial numbers contact your local dealer for Hyster lift trucks.

Parts referred to in this book as right or left hand parts are in accordance with the illustration above.

©2002 HYSTER COMPANY

See Service Manual for service procedures.

vii

UNIT CODE C470 C471 NORTH AMERICA

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IDENTIFICATION OF MAST SERIAL NUMBERS

(1) and (2)

The first letter and number indicates the mast unit code.

(3)

The second letter indicates the plant of manufacture.

(4)

The four or five digit number indicates the production sequence number of the mast.

(5)

Carriage travel in millimeters stamped just below the serial number.

Mast Group identification consists of mast unit code (1) and (2) plus carriage travel (5).

For pending production sequence numbers contact your local dealer for Hyster lift trucks.

LIFT EQUIPMENT IDENTIFICATION 1. Fork part number, capacity rating, plant code letter, and date of manufacture are stamped approximately six inches below the top of most forks.

2. The carriage group number is stamped on the right hand side of the top crossmember (pin type) or on the back of the right hand end of the bottom crossmember (hook type). A date code has two letters in line with or below the carriage group number.

3. The mast identification number has a unit code, a letter indicating the plant of manufacture, and a serial number. Underneath the production sequence number is a four digit number that indicates the carriage travel in millimeters.

4. Tilt and lift cylinder group numbers are stamped on the cylinder shell.

Always refer to the group, serial, or part number when ordering service parts.

Modification of masts and carriages by SPED (Special Products Engineering Department) are identified by a model prefix code beginning with the letter "S". contact your dealer for Hyster lift trucks for information on these assemblies.

viii

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE C470 C471 NORTH AMERICA

07/2002

IDENTIFICATION OF ATTACHMENT AND SIDE-SHIFT CARRIAGE SERIAL NUMBERS

(1) and (2)

The first letter and three numbers indicate the attachment unit code.

(3)

The second letter indicates the plant of manufacture.

(4)

The four or five digit number indicates the production sequence number.

For pending production sequence numbers contact your local dealer for Hyster lift trucks.

Side-shift carriages and attachments have nameplates. Use the serial number found on the nameplate to identify the attachment.

Always refer to the group, serial, or part number when ordering service parts.

Modifications of attachments and side-shift carriages by SPED (Special Products Engineering Department) are identified by a model prefix code beginning with the letter "S". Contact your dealer for Hyster lift trucks for information on these assemblies.

©2002 HYSTER COMPANY

See Service Manual for service procedures.

ix

UNIT CODE C470 C471 NORTH AMERICA

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PUBLICATIONS Every new lift truck is provided with an OPERATING MANUAL. This manual has information that the operator must know for inspection and operation of the lift truck.

SERVICE MAINTENANCE MANUALS, which provide service and overhaul procedures, and PARTS MANUALS with complete replacement part identification, are available at a nominal fee from your Hyster dealer to assist users in effectively maintaining Hyster lift trucks in a safe, useful condition. See the list below for information on ordering specific publications for this model lift truck.

PUBLICATION

HYSTER PART NUMBER

Operating Manual .................................................................................................................. 1487036 Service Manual (Complete) .................................................................................................. 1496168 Parts Manual .......................................................................................................................... 1487038

x

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE C470/C471 NORTH AMERICA

07/2002

1

FRAME

07/2002

UNIT CODE C470/C471 NORTH AMERICA

SECTION 1 FRAME DESCRIPTION

PAGE

DECAL AND PLATE LOCATION .......................................................................................................................... 1-8 HOOD AND COVERS .......................................................................................................................................... 1-2 OPERATOR GUARD ............................................................................................................................................ 1-6

©2002 HYSTER COMPANY

See Service Manual for service procedures.

1-1

UNIT CODE C470/C471 NORTH AMERICA

07/2002

HOOD AND COVERS (Figure 1-1)

1-2

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE C470/C471 NORTH AMERICA

07/2002

HOOD AND COVERS ITEM

1 1 2 3 4 5 6 6 6

7

8

9 10 11 12 13 14 15 15 15 16 16 17 17 17 17 18 18 18 19 20 21 22 23 24 24 25 25 26 26 27

a a a a a

b b b b b

a d d d d d d

QTY

PART NO.

DESCRIPTION

2310970 2306030 1457027 17178 2034638 249668 1457257 1457258 1455970 16712 15152 2031173 1455985 18731 18515 1474896 18460 15154 15127 2035767 1468017 1474743 18497 216895 18515 15155 15055 2303911 368022 2302952 2305895 2303689 2306123 2303803 2302926 2303359 18497 18508 18513 2306205 2306243 15155 15055 2305060 16836 18498 2309538 2309538 2302703 2302703 15055

Hinge (Standard) .........................................................................................................

Hinge (Freezer)............................................................................................................

Frame (Door) ...............................................................................................................

Capscrew.....................................................................................................................

Washer ........................................................................................................................

Nut ...............................................................................................................................

Cover (12 in. Battery Compartment) ...........................................................................

Cover (14 in. Battery Compartment) ...........................................................................

Cover (16 in. Battery Compartment) ...........................................................................

Screw ......................................................................................................................

Lockwasher .............................................................................................................

Clip ..........................................................................................................................

Cover ...........................................................................................................................

Capscrew ................................................................................................................

Washer ....................................................................................................................

Cushion .......................................................................................................................

Capscrew ................................................................................................................

Lockwasher .............................................................................................................

Washer ....................................................................................................................

Clipnut .....................................................................................................................

Cushion .......................................................................................................................

Rivet ........................................................................................................................

Capscrew.....................................................................................................................

Static Strap ..................................................................................................................

Washer ........................................................................................................................

Lockwasher..................................................................................................................

Nut ...............................................................................................................................

Roller (12 in. Battery Compartment) ...........................................................................

Roller (14 in. Battery Compartment) ...........................................................................

Roller (16 in. Battery Compartment) ...........................................................................

Cover (12 in. Battery Compartment) ...........................................................................

Cover (14 in. Battery Compartment) ...........................................................................

Plate (12 in. Battery Compartment) ............................................................................

Plate (14 in. Battery Compartment) ............................................................................

Plate (16 in. Battery Compartment) ............................................................................

Plate (16 in. Battery Compartment) ............................................................................

Capscrew (0.5 and 1 in. Spacer).................................................................................

Capscrew (1.5 and 2 in. Spacer).................................................................................

Capscrew (2.5 and 3 in. Spacer).................................................................................

Spacer (0.5, 1.5, and 2.5 in. Spacer............................................................................

Tube (Except 0.5 in. Spacer) .......................................................................................

Lockwasher..................................................................................................................

Nut ...............................................................................................................................

Padlock ........................................................................................................................

Capscrew (Except 3 in. Spacer)..................................................................................

Capscrew (3 in. Spacer)..............................................................................................

Tube .............................................................................................................................

Tube .............................................................................................................................

Spacer .........................................................................................................................

Spacer .........................................................................................................................

Nut ...............................................................................................................................

©2002 HYSTER COMPANY

See Service Manual for service procedures.

1 1 1 1 1 1 1 1 1 8 8 4 1 3 3 1 2 2 2 2 1 4 1 1 2 1 1 5 5 6 2 2 2 2 2 2 2 2 2 1 1 2 2 2 2 4 1 2 1 2 2 1-3

UNIT CODE C470/C471 NORTH AMERICA

07/2002

HOOD AND COVERS ITEM

27 28 28 29 30 31

PART NO.

15055 15155 15155 2036141 2306899 244272 c 1463849 c 1465075

DESCRIPTION

QTY

Nut ...............................................................................................................................

4 Lockwasher..................................................................................................................

2 Lockwasher..................................................................................................................

4 Plate ............................................................................................................................

1 Clip ..............................................................................................................................

1 Screw...........................................................................................................................

2 Grease......................................................................................................................... AR Plate ............................................................................................................................

1

FOOTNOTES: a "EE" Construction b Front to Back c Not Illustrated d Side to Side

1-4

See Service Manual for service procedures.

©2002 HYSTER COMPANY

NOTES

1-5

UNIT CODE C470/C471 NORTH AMERICA

07/2002

OPERATOR GUARD (Figure 1-2)

1-6

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE C470/C471 NORTH AMERICA

07/2002

OPERATOR GUARD ITEM

1 1 2 2 2 3 4 5 6 7 8 8 9 9 10 11 11 12 12 13 14

PART NO.

c 1457422 a 1457423 1476608 1476609 1476610 221623 221775 18744 15160 221775 18465 b 1369419 15127 c 197068 15154 15054 c 15113 c 1488388 a 1488389 220953 15000 d 1477479 d 1511681

QTY

DESCRIPTION

Post..............................................................................................................................

Post..............................................................................................................................

Overhead Guard (12.50 in. Battery Compartment) .....................................................

Overhead Guard (14.60 in. Battery Compartment) .....................................................

Overhead Guard (16.60 in. Battery Compartment) .....................................................

Capscrew.....................................................................................................................

Washer ........................................................................................................................

Capscrew.....................................................................................................................

Lockwasher..................................................................................................................

Washer ........................................................................................................................

Capscrew.....................................................................................................................

Stud .............................................................................................................................

Washer ........................................................................................................................

Washer ........................................................................................................................

Lockwasher..................................................................................................................

Nut ...............................................................................................................................

Nut ...............................................................................................................................

Wire Guard ..................................................................................................................

Wire Guard ..................................................................................................................

Screw...........................................................................................................................

Nut ...............................................................................................................................

Bracket (Three and Four Stage) ..................................................................................

Bracket (Two Stage).....................................................................................................

1 1 1 1 1 6 6 1 1 1 3 3 3 3 3 4 3 1 1 1 1 1 2

FOOTNOTES: a 101 in. Lift Height to Top of Forks b 95 in., 101 in. and Above, Lift Height to Top of Forks c 95 in., 102 in. and Above, Lift Height to Top of Forks d Not Illustrated

©2002 HYSTER COMPANY

See Service Manual for service procedures.

1-7

UNIT CODE C470/C471 NORTH AMERICA

07/2002

DECAL AND PLATE LOCATION (Figure 1-3)

1-8

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE C470/C471 NORTH AMERICA

07/2002

DECAL AND PLATE LOCATION QTY

ITEM

PART NO.

DESCRIPTION

1 2 2 3 4 5 6 6 6 6 7 8 9 10 11 12 13 14 15 16 16 17 18 19 19 20 20 21

1339843 1490573 2045293 2306018 2308468 196927 2304112 2311746 2310136 2309084 2305689 2305417 335991 1453702 335989 2307400 2308076 2054268 2305811 275661 1490805 1490574 2054269 1494689 2013649 .. . . .

389688 389692

Label (Overhead Guard)..............................................................................................

Label (Operator Warning) ............................................................................................

Label (Operator Warning) ............................................................................................

Label (Hyster) (Yellow).................................................................................................

Label (Fork Warning) ...................................................................................................

Label (Type EE) ...........................................................................................................

Label (Model 25)..........................................................................................................

Label (Model 30)..........................................................................................................

Label (Model 40)..........................................................................................................

Label (Model 50)..........................................................................................................

Label (Pinch Warning) .................................................................................................

Label (Hyster) ..............................................................................................................

Cover ...........................................................................................................................

Operator Manual..........................................................................................................

Base (Cover)................................................................................................................

Rivet.............................................................................................................................

Mounting Strip .............................................................................................................

Label (Nonpowered Lowering).....................................................................................

Label (Articulation Warning) ........................................................................................

Label (Freezer) ............................................................................................................

Label (Cooler) ..............................................................................................................

Label (Hydraulic Function)...........................................................................................

Label (Battery Notice)..................................................................................................

Plate (UL Type E) ........................................................................................................

Plate (UL Type EE) ......................................................................................................

Nameplate (See Local Dealer) ....................................................................................

Cover ...........................................................................................................................

Label (US Patents and Trademarks)............................................................................

©2002 HYSTER COMPANY

See Service Manual for service procedures.

1 1 1 2 2 2 2 2 2 2 2 1 1 1 1 8 2 1 1 1 1 1 1 1 1 1 1 1

1-9

NOTES

1-10

UNIT CODE C470/C471 NORTH AMERICA

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2

ELECTRICAL SYSTEM

07/2002

UNIT CODE C470/C471 NORTH AMERICA

SECTION 2 ELECTRICAL SYSTEM DESCRIPTION

PAGE

BATTERY CONNECTOR ................................................................................................................................... 2-20 CONTACTOR PANEL "E" CONSTRUCTION ....................................................................................................................................... 2-8 "EE" CONSTRUCTION................................................................................................................................... 2-10 ELECTRICAL ARRANGEMENT .......................................................................................................................... 2-2 ELECTRICAL COMPONENTS........................................................................................................................... 2-18 LIFT CONTACTOR ............................................................................................................................................. 2-16 MULTI-FUNCTION CONTROL HANDLE ............................................................................................................. 2-6 POWER STEER CONTACTOR .......................................................................................................................... 2-12 TRACTION CONTACTOR .................................................................................................................................. 2-14

©2002 HYSTER COMPANY

See Service Manual for service procedures.

2-1

UNIT CODE C470/C471 NORTH AMERICA

07/2002

ELECTRICAL ARRANGEMENT (Figure 2-1)

2-2

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE C470/C471 NORTH AMERICA

07/2002

ELECTRICAL ARRANGEMENT QTY

ITEM

PART NO.

DESCRIPTION

1 1 1 1 1 1 2 2 3 4 4 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 20 21 22 22 23 24 25

2050277 2050278 2050332 2050339 2046634 2046635 1460317 1456883 1460429 2053453 2054307 2054407 2032026 325819 15127 15154 15054 18465 18466 220473 220735 18515 15155 15055 18497 15156 16597 15127 15154 292501 15155 18515 136681 2035714 379902 1337197 1452588 2038970 15134 16526 1486376 1486377 1486538 1490633 1490631 1483422 .. . . .

16709 197068 18471 15175

Controller (24 Volt).......................................................................................................

Controller (36 Volt).......................................................................................................

Motor (24/36 Volt) ....................................................................................................

Label........................................................................................................................

Controller (36 Volt).......................................................................................................

Motor .......................................................................................................................

Contactor Panel ("E" Construction) .............................................................................

Contactor Panel ("EE" Construction) ...........................................................................

Plate ............................................................................................................................

Main Interface Board (MIB) (GK w/Separate Lift/Lower) .............................................

Main Interface Board (MIB) (GK w/Weight Sensing) ...................................................

Main Interface Board (MIB) (ZCF Factor Transmission) ..............................................

Switch Assembly (☞ Figure 5-4) ...............................................................................

Insulator .......................................................................................................................

Washer ........................................................................................................................

Lockwasher..................................................................................................................

Nut ...............................................................................................................................

Capscrew.....................................................................................................................

Capscrew.....................................................................................................................

Screw...........................................................................................................................

Screw...........................................................................................................................

Washer ........................................................................................................................

Lockwasher..................................................................................................................

Nut ...............................................................................................................................

Capscrew.....................................................................................................................

Lockwasher..................................................................................................................

Capscrew.....................................................................................................................

Washer ........................................................................................................................

Lockwasher..................................................................................................................

Capscrew.....................................................................................................................

Lockwasher..................................................................................................................

Washer ........................................................................................................................

Capscrew.....................................................................................................................

Label ............................................................................................................................

Ignition Switch .............................................................................................................

Key ..........................................................................................................................

Stop Switch..................................................................................................................

Stud .............................................................................................................................

Washer ........................................................................................................................

Nut ...............................................................................................................................

Control Panel (Standard) .............................................................................................

Control Panel (Freezer) ...............................................................................................

Bracket.........................................................................................................................

Control Handle (C471).................................................................................................

Control Handle (C470).................................................................................................

Horn.............................................................................................................................

Battery Connector Assembly (☞ Figure 2-9) .............................................................

Screw...........................................................................................................................

Washer ........................................................................................................................

Capscrew.....................................................................................................................

Washer ........................................................................................................................

26 27 28 29 30 30 31 32 32 33 34 35 36 37 38

©2002 HYSTER COMPANY

See Service Manual for service procedures.

1 1 1 1 1 1 1 1 1 1 1 1 1 1 9 9 7 4 2 2 2 6 4 3 3 4 1 2 2 2 3 3 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 4 2 4 2-3

UNIT CODE C470/C471 NORTH AMERICA

07/2002

ELECTRICAL ARRANGEMENT ITEM

PART NO.

DESCRIPTION

39 40 41 42 43 44

18498 216895 2303157 1374793 2302545 1307687 1490652 1520480 1517133 1498457 1498456 1512981 2034871 2035700 1498458 2044203 1498460 1512982 1456913 2044206

Capscrew.....................................................................................................................

Static Strap ..................................................................................................................

Fuse Block ...................................................................................................................

Fuse (10 Amp) .............................................................................................................

Terminal Block .............................................................................................................

Relay............................................................................................................................

Wire Harness (Main)....................................................................................................

Wire Harness (Hydraulic) ............................................................................................

Grounding Wire ...........................................................................................................

Cable (A2)....................................................................................................................

Cable (A1)....................................................................................................................

Power Cable (F1).........................................................................................................

Power Cable (A1-1) .....................................................................................................

Power Cable (PS1) ......................................................................................................

Power Cable (PM2)......................................................................................................

Power Cable ................................................................................................................

Power Cable (PS2) ......................................................................................................

Power Cable (F2).........................................................................................................

Power Cable ................................................................................................................

Power Cable ................................................................................................................

a a a a a a a a a a a a a a

QTY

4 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1

FOOTNOTES: a Not Illustrated

2-4

See Service Manual for service procedures.

©2002 HYSTER COMPANY

NOTES

2-5

UNIT CODE C470/C471 NORTH AMERICA

07/2002

MULTI-FUNCTION CONTROL HANDLE (Figure 2-2)

2-6

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE C470/C471 NORTH AMERICA

07/2002

MULTI-FUNCTION CONTROL HANDLE KEY: A: C470 B: C471 QTY ITEM

1 1 1 1 1 1

2 3 4 5 6 7 8 9 10

PART NO.

1490633 1490631 1524665 1524666 1524667 1524669 1524670 1524671 a 1519599 a 1519601 a 1519602 2042912 18465 197068 15154 15054 18498 15175 15155 15055

DESCRIPTION

A

Control Handle.....................................................................................................

Control Handle.....................................................................................................

Housing Top Half .............................................................................................

Horn Switch.....................................................................................................

Quad Power Cable ..........................................................................................

Quad Button ....................................................................................................

Button ..............................................................................................................

Third Function Switch......................................................................................

Set Screw ........................................................................................................

Plunger ............................................................................................................

Cam.................................................................................................................

Bracket.................................................................................................................

Capscrew.............................................................................................................

Washer ................................................................................................................

Lockwasher..........................................................................................................

Nut .......................................................................................................................

Capscrew.............................................................................................................

Washer ................................................................................................................

Lockwasher..........................................................................................................

Nut .......................................................................................................................

..

1 1 1 1 1 3 2 2 1 1 1 4 4 4 4 4 4 4 4

B

1 ..

1 1 1 1 1 0 2 1 1 1 4 4 4 4 4 4 4 4

FOOTNOTES: a Included in Handle Service Kit 1506737

©2002 HYSTER COMPANY

See Service Manual for service procedures.

2-7

UNIT CODE C470/C471 NORTH AMERICA

07/2002

CONTACTOR PANEL (Figure 2-3) "E" CONSTRUCTION

2-8

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE C470/C471 NORTH AMERICA

07/2002

CONTACTOR PANEL "E" CONSTRUCTION QTY

ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

1460317 1460319 1456869 1456858 1456860 325809 2305577 1356204 1356217 2303287 2304976 2306501 1456088 2305855 302020 2304170 2303821 1490652 1458454 2035285 2303801 2303249 1383567 1460650 383931 1331362 1456084 2304572 2304498 1356209 2307803 2302461 2038016 1374793 1456086 1456864

Contactor Panel ("E" Construction) .............................................................................

Contactor (☞ Figure 2-7) .......................................................................................

Contactor (☞ Figure 2-6) .......................................................................................

Link..........................................................................................................................

Link..........................................................................................................................

Fuse (325 Amp).......................................................................................................

Nut...........................................................................................................................

Lockwasher .............................................................................................................

Fuse Holder (2-Way) ...............................................................................................

Washer ....................................................................................................................

Spacer .....................................................................................................................

Terminal Post...........................................................................................................

Screw ......................................................................................................................

Washer ....................................................................................................................

Screw ......................................................................................................................

Washer ....................................................................................................................

Screw ......................................................................................................................

Wire Harness (Main) ...............................................................................................

Base Plate ...............................................................................................................

Link..........................................................................................................................

Screw ......................................................................................................................

Lockwasher .............................................................................................................

Fuse (100 Amp).......................................................................................................

Cable .......................................................................................................................

Contactor (☞ Figure 2-5) .......................................................................................

Fuse (400 Amp).......................................................................................................

Relay .......................................................................................................................

Washer ....................................................................................................................

Screw ......................................................................................................................

Lockwasher .............................................................................................................

Washer ....................................................................................................................

Screw ......................................................................................................................

Diode .......................................................................................................................

Fuse (10 Amp).........................................................................................................

Fuse (1 Amp)...........................................................................................................

Diode .......................................................................................................................

©2002 HYSTER COMPANY

See Service Manual for service procedures.

1 1 1 1 1 1 10 5 2 5 5 5 5 10 10 4 4 1 1 1 2 2 1 1 1 1 1 1 1 4 4 4 1 3 1 1

2-9

UNIT CODE C470/C471 NORTH AMERICA

07/2002

CONTACTOR PANEL (Figure 2-4) "EE" CONSTRUCTION

2-10

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE C470/C471 NORTH AMERICA

07/2002

CONTACTOR PANEL "EE" CONSTRUCTION QTY

ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

1456883 1456859 1456857 1456858 1456860 325809 2305577 1356204 1356217 2303287 2304976 2306501 1456090 2305855 302020 2304170 2303821 1490652 1458454 2035285 2303801 2303249 1383567 2310443 2311848 1331362 1456084 2304572 2304498 1356209 2307803 2302461 2038016 1374793 1456086 1456864 2305916 2303207 2309309 2309360 2309425 2303615

Contactor Panel ("EE" Construction) ...........................................................................

Contactor (☞ Figure 2-7) .......................................................................................

Contactor (☞ Figure 2-6) .......................................................................................

Link..........................................................................................................................

Link..........................................................................................................................

Fuse (325 Amp).......................................................................................................

Nut...........................................................................................................................

Lockwasher .............................................................................................................

Fuse Holder (2-Way) ...............................................................................................

Washer ....................................................................................................................

Spacer .....................................................................................................................

Terminal Post...........................................................................................................

Bolt ..........................................................................................................................

Washer ....................................................................................................................

Screw ......................................................................................................................

Washer ....................................................................................................................

Screw ......................................................................................................................

Wire Harness (Main) ...............................................................................................

Base Plate ...............................................................................................................

Link..........................................................................................................................

Screw ......................................................................................................................

Lockwasher .............................................................................................................

Fuse (100 Amp).......................................................................................................

Cable .......................................................................................................................

Contactor (☞ Figure 2-5) .......................................................................................

Fuse (400 Amp).......................................................................................................

Relay .......................................................................................................................

Washer ....................................................................................................................

Screw ......................................................................................................................

Lockwasher .............................................................................................................

Washer ....................................................................................................................

Screw ......................................................................................................................

Diode .......................................................................................................................

Fuse (10 Amp).........................................................................................................

Fuse (1 Amp)...........................................................................................................

Diode .......................................................................................................................

Insulator (Wall) ........................................................................................................

Fuse Box (Enclosure) ..............................................................................................

Insulator (Floor) .......................................................................................................

Nut...........................................................................................................................

Terminal Insulator ....................................................................................................

Spacer .....................................................................................................................

©2002 HYSTER COMPANY

See Service Manual for service procedures.

1 1 1 1 1 1 10 5 2 5 5 5 5 10 10 4 4 1 1 1 6 6 1 1 1 1 2 2 2 4 4 4 1 3 1 1 2 1 1 5 5 5

2-11

UNIT CODE C470/C471 NORTH AMERICA

07/2002

POWER STEER CONTACTOR (Figure 2-5)

2-12

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE C470/C471 NORTH AMERICA

07/2002

POWER STEER CONTACTOR KEY: A: "E" Construction B: "EE" Construction QTY ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 8 9 10 10 11

2311848 383931 2310577 2304652 2307023 2311972 378547 379522 384398 379523 383985 383984 1374238 2310134 379524

Contactor .............................................................................................................

Contactor .............................................................................................................

Shroud.............................................................................................................

Screw ..............................................................................................................

Shield ..............................................................................................................

Insulator...........................................................................................................

Contact (Fixed) ................................................................................................

Screw ..............................................................................................................

Cover ...............................................................................................................

Spring ..............................................................................................................

Spring ..............................................................................................................

Contact (Moving) .............................................................................................

Coil and Frame ................................................................................................

Coil and Frame ................................................................................................

Insulator...........................................................................................................

..

1 .. .. .. ..

2 2 1 ..

1 1 1 ..

1

1 ..

1 4 2 2 2 2 1 1 ..

1 ..

1 ..

1345908

Contactor Kit (Includes Items 5, 9) ......................................................................

1

1

©2002 HYSTER COMPANY

A

See Service Manual for service procedures.

B

2-13

UNIT CODE C470/C471 NORTH AMERICA

07/2002

TRACTION CONTACTOR (Figure 2-6)

2-14

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE C470/C471 NORTH AMERICA

07/2002

TRACTION CONTACTOR KEY: A: "E" Construction B: "EE" Construction QTY ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 6 7 8 9 10 11

1456857 1456869 1330698 1315469 1315470 1314299 383973 1315550 1456866 2311972 2310238 2304652 2307977 1454122

Contactor .............................................................................................................

Contactor .............................................................................................................

Contact (Fixed) ................................................................................................

Contact (Moving) .............................................................................................

Cover ...............................................................................................................

Screw ..............................................................................................................

Spring ..............................................................................................................

Coil and Frame ................................................................................................

Coil and Frame ................................................................................................

Insulator...........................................................................................................

Shroud.............................................................................................................

Screw ..............................................................................................................

Shield ..............................................................................................................

End Cap ..........................................................................................................

..

1 2 1 1 2 1 1 .. .. .. .. ..

1

1 ..

2 1 1 2 1 ..

1 2 1 2 2 1

996309

Contactor Kit (Includes Items 1-2, 5) ...................................................................

1

1

©2002 HYSTER COMPANY

A

See Service Manual for service procedures.

B

2-15

UNIT CODE C470/C471 NORTH AMERICA

07/2002

LIFT CONTACTOR (Figure 2-7)

2-16

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE C470/C471 NORTH AMERICA

07/2002

LIFT CONTACTOR KEY: A: "E" Construction B: "EE" Construction QTY ITEM

PART NO.

DESCRIPTION

1 2 3 3 4 5 5 6 6 7 8 9 10 11 12 13 14 14 14 14

1456859 1460319 2034484 2035396 1458450 2034483 383977 1458451 2304334 1460748 2306344 2305096 2304652 2302583 383981 1456865 2034488 383979 2310691 2052148 2052149 2052150

Contactor .............................................................................................................

Contactor .............................................................................................................

Contactor (Fixed).............................................................................................

Contactor (Moving)..........................................................................................

Cover ...............................................................................................................

Cover ...............................................................................................................

Screw ..............................................................................................................

Return Spring ..................................................................................................

Spring ..............................................................................................................

Coil and Frame ................................................................................................

Coil and Frame ................................................................................................

Insulator...........................................................................................................

Screw ..............................................................................................................

Shroud.............................................................................................................

Base ................................................................................................................

Shield ..............................................................................................................

End Cap ..........................................................................................................

Plunger ............................................................................................................

Contactor Kit....................................................................................................

Contact (Auxiliary).......................................................................................

Spring and Plunger Assembly.....................................................................

Screw ..........................................................................................................

..

1 2 1 1 ..

2 1 ..

1 .. .. .. ..

1 ..

1 1 1 1 1 2

1 ..

2 1 ..

1 2 ..

1 ..

1 2 2 1 1 2 1 .. .. .. .. ..

383983

Contactor Kit (Includes Items 1-2) .......................................................................

1

1

©2002 HYSTER COMPANY

A

See Service Manual for service procedures.

B

2-17

UNIT CODE C470/C471 NORTH AMERICA

07/2002

ELECTRICAL COMPONENTS (Figure 2-8)

2-18

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE C470/C471 NORTH AMERICA

07/2002

ELECTRICAL COMPONENTS ITEM

1 2 3 4 5 6 6 7 8 9 9 10 11 12 13 13 14 14

PART NO.

1452588 379902 1337197 2035714 1457017 1456661 a 1456664 1456650 374046 1483668 a 1483669 1456651 16711 1486352 17943 18460 197067 15154 b 1457988

QTY

DESCRIPTION

Stop Switch..................................................................................................................

Ignition Switch .............................................................................................................

Key ..........................................................................................................................

Label ............................................................................................................................

Screw ......................................................................................................................

Control Display ............................................................................................................

Control Display ............................................................................................................

Cover (Control Panel) ..............................................................................................

Plug .........................................................................................................................

Dash Display ...........................................................................................................

Dash Display ...........................................................................................................

Cover .......................................................................................................................

Screw ......................................................................................................................

Bracket ....................................................................................................................

Capscrew ................................................................................................................

Capscrew ................................................................................................................

Washer ....................................................................................................................

Lockwasher .............................................................................................................

Cover (Dash Display) ..............................................................................................

1 1 1 1 1 1 1 1 2 1 1 1 4 1 4 4 4 4 1

FOOTNOTES: a Freezer b Not Illustrated

©2002 HYSTER COMPANY

See Service Manual for service procedures.

2-19

UNIT CODE C470/C471 NORTH AMERICA

07/2002

BATTERY CONNECTOR (Figure 2-9)

KEY: A: 24 Volt B: 36 Volt QTY ITEM

1 1 1 1 1 2 2 3 4 5 5 6 6 7 7 8

PART NO.

1497754 1497755 1497756 1497757 1497758 266277 195293 2302912 2035538 2308995 2311302 220363 18471 15154 a 15127 2308286 a 1479485

DESCRIPTION

A

Battery Connector Assembly (12.5 in.) (Red) .................................................

1 Battery Connector Assembly (14.6 in.) (Red) .................................................

1 Battery Connector Assembly (16.6 in.) (Red) .................................................

1 Battery Connector Assembly (14.6 in.) (Gray) ................................................ ..

Battery Connector Assembly (Gray)................................................................ ..

Battery Connector (Red)......................................................................................

1 Battery Connector (Gray)..................................................................................... ..

Cable ............................................................................................................... AR Terminal...........................................................................................................

1 Terminal...........................................................................................................

1 Terminal (EE) ..................................................................................................

1 Capscrew ........................................................................................................

2 Capscrew (EE) ................................................................................................

2 Lockwasher .....................................................................................................

2 Washer ............................................................................................................

2 Nut...................................................................................................................

2 Clip ..................................................................................................................

1

B

.. .. ..

1 1 ..

1 AR 1 1 1 2 2 2 2 2 1

FOOTNOTES: a Not Illustrated 2-20

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE C470/C471 NORTH AMERICA

07/2002

3

DRIVE UNIT

07/2002

UNIT CODE C470/C471 NORTH AMERICA

SECTION 3 DRIVE UNIT DESCRIPTION

PAGE

CASTER WHEEL ................................................................................................................................................. 3-4 DRIVE UNIT S/N C470N-01789Z⇒, S/N C471N-01512Z⇒.................................................................................................. 3-8 ⇒S/N C470N-01789Z, ⇒S/N C471N-01512Z.................................................................................................. 3-6 MASTER DRIVE UNIT ......................................................................................................................................... 3-2 TRACTION MOTOR S/N C470N-01789Z⇒ (C470), S/N C471N-01512Z⇒ (C471)........................................................................ 3-12 ⇒S/N C470N-01789Z (C470), ⇒S/N C471N-01512Z (C471)........................................................................ 3-10

©2002 HYSTER COMPANY

See Service Manual for service procedures.

3-1

UNIT CODE C470/C471 NORTH AMERICA

07/2002

MASTER DRIVE UNIT (Figure 3-1)

3-2

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE C470/C471 NORTH AMERICA

07/2002

MASTER DRIVE UNIT ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 22 23 24 25 26 27 28 29 30 31 32 33 34 34 34 34 34 35 36 37 38 39

PART NO.

16830 15158 1329073 374595 1303726 1335872 16001 365151 221520 15156 15056 1523495 15158 15058 1523495 15058 2306045 16085 15158 2307468 15001 2307281 310253 2309281 2045470 2305010 .. . . .

136749 292681 15872 2307596 292687 296137 2021593 b 2305886 a 2040522 2311467 2302012 2305493 .. . . .

292529 292683 360269 385865 264134

QTY

DESCRIPTION

Capscrew.....................................................................................................................

4 Lockwasher..................................................................................................................

9 Caster (☞ Figure 3-2) ................................................................................................

1 Spacer .........................................................................................................................

1 Spacer .........................................................................................................................

1 Bushing........................................................................................................................

2 Lube Fitting ..................................................................................................................

1 Shaft ............................................................................................................................

1 Capscrew.....................................................................................................................

1 Lockwasher..................................................................................................................

3 Nut ...............................................................................................................................

3 Screw...........................................................................................................................

1 Lockwasher..................................................................................................................

1 Nut ...............................................................................................................................

1 Screw...........................................................................................................................

1 Nut ...............................................................................................................................

1 Stop (Articulating) ........................................................................................................

1 Capscrew.....................................................................................................................

2 Lockwasher..................................................................................................................

2 Screw...........................................................................................................................

1 Nut ...............................................................................................................................

1 Chain Anchor ...............................................................................................................

1 Pin ...........................................................................................................................

1 Adjuster .......................................................................................................................

1 Link ..............................................................................................................................

1 Chain ...........................................................................................................................

1 Traction Motor (☞ Figure 3-5, ☞ Figure 3-6) ............................................................

1 Capscrew.....................................................................................................................

3 Lockwasher..................................................................................................................

3 O-Ring .........................................................................................................................

1 Pinion (Supplied with Drive Unit) .................................................................................

1 Lockwasher..................................................................................................................

1 Nut ...............................................................................................................................

1 Lug Bolt .......................................................................................................................

5 Wheel Assembly ..........................................................................................................

1 Wheel Assembly ..........................................................................................................

1 Wheel ......................................................................................................................

1 Tire (Rubber) ...........................................................................................................

1 Tire (Poly) ................................................................................................................

1 Drive Unit (☞ Figure 3-3, ☞ Figure 3-4) ...................................................................

1 Capscrew.....................................................................................................................

6 Lockwasher..................................................................................................................

6 Axle (Articulating) ........................................................................................................

1 Key...............................................................................................................................

1 Sealant ........................................................................................................................ AR

FOOTNOTES: a Poly Tire b Rubber Tire

©2002 HYSTER COMPANY

See Service Manual for service procedures.

3-3

UNIT CODE C470/C471 NORTH AMERICA

07/2002

CASTER WHEEL (Figure 3-2)

3-4

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE C470/C471 NORTH AMERICA

07/2002

CASTER WHEEL QTY

ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

1329073 1330242 1329434 389572 15878 2021802 389627 15245 1357720 389628 389574 292685 388296 1329436 15235 1357209 292687 389632 389630 389628 389635 389631 1300306

Caster ..........................................................................................................................

Caster Swivel ..........................................................................................................

Swivel Plate.........................................................................................................

Bearing................................................................................................................

O-Ring.................................................................................................................

Bearing................................................................................................................

Cover...................................................................................................................

Cotter Pin ............................................................................................................

Nut ......................................................................................................................

Lube Fitting..............................................................................................................

Nut...........................................................................................................................

Lockwasher .............................................................................................................

Bolt ..........................................................................................................................

Fork .........................................................................................................................

Pin ...........................................................................................................................

Nut...........................................................................................................................

Lockwasher .............................................................................................................

Axle Shaft ................................................................................................................

Wheel ......................................................................................................................

Lube Fitting .........................................................................................................

Washer................................................................................................................

Bearing Set .........................................................................................................

Wheel..................................................................................................................

©2002 HYSTER COMPANY

See Service Manual for service procedures.

1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 2 2 1 2 1 2 2 1

3-5

UNIT CODE C470/C471 NORTH AMERICA

07/2002

DRIVE UNIT (Figure 3-3)

(⇒S/N C470N-01789Z, ⇒S/N C471N-01512Z)

3-6

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE C470/C471 NORTH AMERICA

07/2002

DRIVE UNIT

(⇒S/N C470N-01789Z, ⇒S/N C471N-01512Z) QTY

ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 19 19 19 20 21 22 23 24 25 26 27 28 29 30 30 30 30 31 32 33 34 35 36

2310628 296015 380721 296020 380713 239503 296012 296015 296030 2302385 371863 380719 318707 318709 1327534 2307596 371014 2304927 2304693 2307254 2302695 2310139 2303227 2306459 2303121 318709 2302907 292501 371856 2304967 354119 2302353 2304787 368438 368439 368440 368441 2309452 2310390 2308812 2302911 2308483 2311762

Drive Unit .....................................................................................................................

Capscrew ................................................................................................................

Ring .........................................................................................................................

Capscrew ................................................................................................................

Washer ....................................................................................................................

Nut...........................................................................................................................

Capscrew ................................................................................................................

Capscrew ................................................................................................................

Capscrew ................................................................................................................

Pin ...........................................................................................................................

Housing (Upper) ......................................................................................................

Breather ..............................................................................................................

Plug (Oil Fill) .......................................................................................................

Seal Ring ............................................................................................................

Lube Fitting .........................................................................................................

Pinion ......................................................................................................................

Nut...........................................................................................................................

Gear ........................................................................................................................

Bearing ....................................................................................................................

Shim (0.004 in.) .......................................................................................................

Shim (0.006 in.) .......................................................................................................

Shim (0.012 in.) .......................................................................................................

Shim (0.020 in.) .......................................................................................................

Spacer .....................................................................................................................

Plug (Oil Drain)........................................................................................................

Seal Ring.................................................................................................................

Capscrew ................................................................................................................

Capscrew ................................................................................................................

Cover .......................................................................................................................

Shaft ........................................................................................................................

Wheel Stud..............................................................................................................

Sealing Ring ............................................................................................................

Bearing ....................................................................................................................

Shim (0.004 in.) .......................................................................................................

Shim (0.006 in.) .......................................................................................................

Shim (0.012 in.) .......................................................................................................

Shim (0.020 in.) .......................................................................................................

Ring .........................................................................................................................

Shield ......................................................................................................................

Disk .........................................................................................................................

Screw ......................................................................................................................

Gear Set ..................................................................................................................

Housing (Lower) ......................................................................................................

©2002 HYSTER COMPANY

See Service Manual for service procedures.

1 2 1 2 2 2 5 2 6 2 1 1 1 1 2 1 1 1 2 AR AR AR AR 1 1 1 2 9 1 1 5 1 2 AR AR AR AR 1 1 1 1 1 1

3-7

UNIT CODE C470/C471 NORTH AMERICA

07/2002

DRIVE UNIT (Figure 3-4) (S/N C470N-01789Z⇒, S/N C471N-01512Z⇒)

3-8

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE C470/C471 NORTH AMERICA

07/2002

DRIVE UNIT (S/N C470N-01789Z⇒, S/N C471N-01512Z⇒) ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 a a a a

QTY

PART NO.

DESCRIPTION

1496180 1496181 1507379 1507378 1507380 1507381 1507384 .. . . . .. . . . .. . . . .. . . . .. . . .

1507369 1507370 .. . . . .. . . . .. . . .

1507332 .. . . . .. . . . .. . . .

1507372 1507373 .. . . . .. . . . .. . . . .. . . .

1507340 .. . . . .. . . .

1475930 1475931 1507376 1507349 1507365 1507382 1507383 318707 292683 292530 1510574

Drive Unit (24 Volt).......................................................................................................

Drive Unit (36 Volt).......................................................................................................

Screw ......................................................................................................................

Bearing ....................................................................................................................

Steering Gear ..........................................................................................................

Pinion ......................................................................................................................

Bolt ..........................................................................................................................

Helical Gear.............................................................................................................

Roller Bearing .........................................................................................................

Ring .........................................................................................................................

Tube.........................................................................................................................

Bevel Gear...............................................................................................................

Gasket .....................................................................................................................

Cover .......................................................................................................................

Capscrew ................................................................................................................

Capscrew ................................................................................................................

Bearing Cover .........................................................................................................

O-Ring .....................................................................................................................

Shim ........................................................................................................................

Roller Bearing .........................................................................................................

Retaining Ring.........................................................................................................

Ring .........................................................................................................................

Plug .........................................................................................................................

Ring .........................................................................................................................

Roller Bearing .........................................................................................................

Seal .........................................................................................................................

Wheel ......................................................................................................................

Wheel Bolt ...............................................................................................................

Protector..................................................................................................................

Housing ...................................................................................................................

Ball Bearing .............................................................................................................

Seal .........................................................................................................................

Pinion ......................................................................................................................

Retaining Ring.........................................................................................................

Seal .........................................................................................................................

Stop .........................................................................................................................

Capscrew ................................................................................................................

Plug .........................................................................................................................

Lockwasher .............................................................................................................

Capscrew ................................................................................................................

Proximity Switch ......................................................................................................

1 1 12 1 1 1 2 1 2 2 1 1 1 1 10 8 1 1 1 1 1 2 1 1 1 1 1 5 1 1 2 1 1 1 1 1 1 1 6 6 1

FOOTNOTES: a Not Illustrated

©2002 HYSTER COMPANY

See Service Manual for service procedures.

3-9

UNIT CODE C470/C471 NORTH AMERICA

07/2002

TRACTION MOTOR (Figure 3-5)

(⇒S/N C470N-01789Z (C470), ⇒S/N C471N-01512Z (C471))

3-10

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE C470/C471 NORTH AMERICA

07/2002

TRACTION MOTOR

(⇒S/N C470N-01789Z (C470), ⇒S/N C471N-01512Z (C471)) ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 19 19 20 21 22 23 24 25

PART NO.

2034926 2037463 2035515 2035480 2035482 1195878 16782 15155 1326866 2036134 2035486 17151 2035518 2302673 2307351 15905 2309525 2311684 2050275 1326867 2034306 1389598 2037462 2306090 2035516 2037461 2037465 2309528 a 2037464

QTY

DESCRIPTION

Traction Motor ..............................................................................................................

Armature .................................................................................................................

Pinion End Head .....................................................................................................

Bearing ....................................................................................................................

Retaining Ring.........................................................................................................

Seal .........................................................................................................................

Capscrew ................................................................................................................

Lockwasher .............................................................................................................

Pole Piece ...............................................................................................................

Field Coil Kit ............................................................................................................

Terminal Insulator ....................................................................................................

Capscrew ................................................................................................................

Field Ring ................................................................................................................

Insulator...................................................................................................................

Washer ....................................................................................................................

Lockwasher .............................................................................................................

Nut...........................................................................................................................

Lockwasher .............................................................................................................

Holder and Ring Assembly......................................................................................

Brush .......................................................................................................................

Brush Kit..................................................................................................................

Brush Spring ...........................................................................................................

Commutator End Head............................................................................................

Screw ......................................................................................................................

Terminal Assembly ..................................................................................................

Washer ....................................................................................................................

Key (with Chamfer) ..................................................................................................

Screw ......................................................................................................................

Screw ......................................................................................................................

1 1 1 2 1 1 6 6 4 1 4 8 1 4 4 4 4 4 1 8 1 8 1 4 2 1 1 4 12

FOOTNOTES: a Not illustrated

©2002 HYSTER COMPANY

See Service Manual for service procedures.

3-11

UNIT CODE C470/C471 NORTH AMERICA

07/2002

TRACTION MOTOR (Figure 3-6) (S/N C470N-01789Z⇒ (C470), S/N C471N-01512Z⇒ (C471))

3-12

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE C470/C471 NORTH AMERICA

07/2002

TRACTION MOTOR (S/N C470N-01789Z⇒ (C470), S/N C471N-01512Z⇒ (C471)) ITEM

1 2 3 4 4 5 6 7 8 8 8 9 10 11 12 13 14 15 16 17 18 ab b b b b b

QTY

PART NO.

DESCRIPTION

2040896 1508110 1504376 1504305 1504307 1504308 1508111 1502097 1502098 1502099 1502100 1502101 1504311 1508112 1504310 1504362 1504363 1504364 1502162 1504365 1502111 1502113 1517133 1494618 1502095 1301727 293780 296012

Traction Motor ..............................................................................................................

Armature .................................................................................................................

Frame ......................................................................................................................

Bearing ....................................................................................................................

Screw ......................................................................................................................

Spring Washer.........................................................................................................

Bearing ....................................................................................................................

Brush Holder ...........................................................................................................

Screw ......................................................................................................................

Screw ......................................................................................................................

Washer ....................................................................................................................

Lockwasher .............................................................................................................

Brush .......................................................................................................................

Bearing ....................................................................................................................

Flange .....................................................................................................................

Spring Washer.........................................................................................................

Spring Washer.........................................................................................................

Nut...........................................................................................................................

Lock Ring ................................................................................................................

Lock Ring ................................................................................................................

Screw ......................................................................................................................

Brush .......................................................................................................................

Grounding Wire .......................................................................................................

Nut...........................................................................................................................

Washer (Spring) ......................................................................................................

Clamp ..........................................................................................................................

Lockwasher..................................................................................................................

Capscrew.....................................................................................................................

1 1 1 1 6 6 1 1 8 2 2 2 2 1 4 4 2 2 1 1 4 8 1 2 4 2 6 6

FOOTNOTES: a Drive Motor to Axle b Not Illustrated

©2002 HYSTER COMPANY

See Service Manual for service procedures.

3-13

NOTES

3-14

UNIT CODE C470/C471 NORTH AMERICA

07/2002

4

STEERING SYSTEM

07/2002

UNIT CODE C470/C471 NORTH AMERICA

SECTION 4 STEERING SYSTEM DESCRIPTION

PAGE

HYDRAULIC STEER MOTOR S/N C470N-1789Z⇒, S/N C471N-1512Z⇒.................................................................................................... 4-10 ⇒S/N C470N-1789Z, ⇒S/N C471N-1512Z.................................................................................................... 4-12 POWER STEER ARRANGEMENT S/N C470N-01789Z⇒, S/N C471N-01512Z⇒.................................................................................................. 4-4 ⇒S/N C470N-01789Z, ⇒S/N C471N-01512Z.................................................................................................. 4-2 STEER AND AUXILIARY MOTOR "E" CONSTRUCTION ..................................................................................................................................... 4-16 "EE" CONSTRUCTION................................................................................................................................... 4-18 STEER AND AUXILIARY PUMP ........................................................................................................................ 4-20 STEER AND AUXILIARY PUMP AND MOTOR ................................................................................................. 4-14 STEER CONTROL UNIT S/N C470N-01789Z⇒, S/N C471N-01512Z⇒.................................................................................................. 4-8 ⇒S/N C470N-01789Z, ⇒S/N C471N-01512Z.................................................................................................. 4-6

©2002 HYSTER COMPANY

See Service Manual for service procedures.

4-1

UNIT CODE C470/C471 NORTH AMERICA

07/2002

POWER STEER ARRANGEMENT (Figure 4-1) (⇒S/N C470N-01789Z, ⇒S/N C471N-01512Z)

4-2

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE C470/C471 NORTH AMERICA

07/2002

POWER STEER ARRANGEMENT

(⇒S/N C470N-01789Z, ⇒S/N C471N-01512Z) QTY

ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 26 27 28 29 30 31 32

1457139 2045473 1457137 15135 190930 1486469 1483516 2303164 15154 15054 18515 15155 15055 15056 15156 16085 15156 376203 2042519 16549 16547 16540 16330 177949 2047133 222400 16485 380699 221777 17422 1510655 16556 110178

Knob ............................................................................................................................

Bushing........................................................................................................................

Steering Pad ................................................................................................................

Washer ........................................................................................................................

Snap Ring....................................................................................................................

Steering Control Spoke ...............................................................................................

Bracket.........................................................................................................................

Screw...........................................................................................................................

Lockwasher..................................................................................................................

Nut ...............................................................................................................................

Washer ........................................................................................................................

Lockwasher..................................................................................................................

Nut ...............................................................................................................................

Nut ...............................................................................................................................

Lockwasher..................................................................................................................

Capscrew.....................................................................................................................

Lockwasher..................................................................................................................

Capscrew.....................................................................................................................

Steer Control Unit (☞ Figure 4-3) ..............................................................................

Fitting...........................................................................................................................

Fitting...........................................................................................................................

Fitting...........................................................................................................................

Capscrew.....................................................................................................................

Lockwasher..................................................................................................................

Steer Pump (☞ Figure 4-6) ........................................................................................

Fitting...........................................................................................................................

O-Ring .....................................................................................................................

Sprocket.......................................................................................................................

Washer ........................................................................................................................

Nut ...............................................................................................................................

Hose Assembly (Med-High Pressure) .....................................................................

Fitting.......................................................................................................................

Fitting.......................................................................................................................

©2002 HYSTER COMPANY

See Service Manual for service procedures.

1 1 1 1 1 1 1 1 1 1 2 2 2 2 1 3 5 3 1 1 1 2 2 2 1 2 1 1 1 1 2 1 1

4-3

UNIT CODE C470/C471 NORTH AMERICA

07/2002

POWER STEER ARRANGEMENT (Figure 4-2) (S/N C470N-01789Z⇒, S/N C471N-01512Z⇒)

4-4

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE C470/C471 NORTH AMERICA

07/2002

POWER STEER ARRANGEMENT (S/N C470N-01789Z⇒, S/N C471N-01512Z⇒) ITEM

1 2 3 4 5 6 7 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 21 22 22 23 24 25 26 26 27 28 29 30

PART NO.

1457139 2045473 1457137 15135 190930 1486469 1520860 a 2052836 2303164 15154 15054 18515 15155 15055 15176 18202 292514 292682 110178 1520858 16538 16540 2046287 16549 2055310 16330 177949 1502638 222400 16485 1507381 2305087 292681 136681

QTY

DESCRIPTION

Knob ............................................................................................................................

Bushing........................................................................................................................

Steering Pad ................................................................................................................

Washer ........................................................................................................................

Snap Ring....................................................................................................................

Steering Control Spoke ...............................................................................................

Bracket.........................................................................................................................

Plate ............................................................................................................................

Screw...........................................................................................................................

Lockwasher..................................................................................................................

Nut ...............................................................................................................................

Washer ........................................................................................................................

Lockwasher..................................................................................................................

Nut ...............................................................................................................................

Washer ........................................................................................................................

Capscrew.....................................................................................................................

Capscrew.....................................................................................................................

Lockwasher..................................................................................................................

Fitting...........................................................................................................................

Steer Control Unit Assembly (☞ Figure 4-4) ..............................................................

Fitting...........................................................................................................................

Fitting...........................................................................................................................

Hose ............................................................................................................................

Fitting...........................................................................................................................

Hose Assembly............................................................................................................

Capscrew.....................................................................................................................

Lockwasher..................................................................................................................

Steer Motor Assembly (☞ Figure 4-6) .......................................................................

Fitting...........................................................................................................................

O-Ring .....................................................................................................................

Pinion...........................................................................................................................

Washer ........................................................................................................................

Lockwasher..................................................................................................................

Capscrew.....................................................................................................................

1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 4 4 1 1 1 1 1 2 1 2 2 1 2 1 1 1 1 1

FOOTNOTES: a Not Illustrated

©2002 HYSTER COMPANY

See Service Manual for service procedures.

4-5

UNIT CODE C470/C471 NORTH AMERICA

07/2002

STEER CONTROL UNIT (Figure 4-3)

(⇒S/N C470N-01789Z, ⇒S/N C471N-01512Z)

ITEM

1 2 3 4 5 6

4-6

PART NO.

DESCRIPTION

QTY

2042519 .. . . . .. . . . .. . . . .. . . . .. . . . .. . . .

Steer Control Unit ........................................................................................................

Dust Seal.................................................................................................................

Pressure Seal..........................................................................................................

O-Ring .....................................................................................................................

O-Ring .....................................................................................................................

Thrust Race.............................................................................................................

Thrust Bearing.........................................................................................................

1 1 1 2 1 2 1

1503278 1503279

Bearing Kit (Includes Items 5-6) ..................................................................................

Seal Kit (Includes Items 1-4) .......................................................................................

1 1

See Service Manual for service procedures.

©2002 HYSTER COMPANY

NOTES

4-7

UNIT CODE C470/C471 NORTH AMERICA

07/2002

STEER CONTROL UNIT (Figure 4-4) (S/N C470N-01789Z⇒, S/N C471N-01512Z⇒)

4-8

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE C470/C471 NORTH AMERICA

07/2002

STEER CONTROL UNIT (S/N C470N-01789Z⇒, S/N C471N-01512Z⇒) ITEM

1 2 3 4 5 6 7

QTY

PART NO.

DESCRIPTION

1520858 2053376 .. . . . .. . . . .. . . . .. . . . .. . . . .. . . .

Steer Control Unit Assembly........................................................................................

Steer Control Unit....................................................................................................

Dust Seal ............................................................................................................

O-Ring Seal ........................................................................................................

Seal.....................................................................................................................

O-Ring Seal ........................................................................................................

O-Ring.................................................................................................................

Seal.....................................................................................................................

1 1 1 3 1 2 1 1

Seal Kit (Includes Items 2-7) ...................................................................................

1

342725

©2002 HYSTER COMPANY

See Service Manual for service procedures.

4-9

UNIT CODE C470/C471 NORTH AMERICA

07/2002

HYDRAULIC STEER MOTOR (Figure 4-5) (S/N C470N-1789Z⇒, S/N C471N-1512Z⇒)

4-10

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE C470/C471 NORTH AMERICA

07/2002

HYDRAULIC STEER MOTOR (S/N C470N-1789Z⇒, S/N C471N-1512Z⇒) ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 a a a a

QTY

PART NO.

DESCRIPTION

1502640 2307241 2049629 2309310 2049630 2307574 2049631 2305959 2304353 2049632 2305510 2049633 2311711 2309765 2049634 2049635 2049636 2049637 2049638 2049639 2050867

Hydraulic Steer Motor ..................................................................................................

Screw ......................................................................................................................

Flange .....................................................................................................................

Seal .........................................................................................................................

Washer ....................................................................................................................

Seal .........................................................................................................................

Seal .........................................................................................................................

Bearing ....................................................................................................................

Needle Bearing .......................................................................................................

Shaft ........................................................................................................................

Drive ........................................................................................................................

Housing ...................................................................................................................

Seal .........................................................................................................................

Plate ........................................................................................................................

Geroler Subassembly..............................................................................................

End Cap ..................................................................................................................

Capscrew ................................................................................................................

Nameplate ...............................................................................................................

Rivet ........................................................................................................................

Poppet .....................................................................................................................

Key ..........................................................................................................................

1 4 1 1 1 1 1 1 1 1 1 1 3 1 1 1 7 1 2 2 1

FOOTNOTES: a Not Illustrated

©2002 HYSTER COMPANY

See Service Manual for service procedures.

4-11

UNIT CODE C470/C471 NORTH AMERICA

07/2002

HYDRAULIC STEER MOTOR (Figure 4-6) (⇒S/N C470N-1789Z, ⇒S/N C471N-1512Z)

4-12

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE C470/C471 NORTH AMERICA

07/2002

HYDRAULIC STEER MOTOR

(⇒S/N C470N-1789Z, ⇒S/N C471N-1512Z) QTY

ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

2047133 2307241 2304993 2309310 2309903 2307574 2307384 2305959 2304353 2048454 2048455 2305510 2311711 2309765 2302574 2303998 2308606 222442

Steer Pump..................................................................................................................

Screw ......................................................................................................................

Mounting Flange......................................................................................................

Seal .........................................................................................................................

Washer ....................................................................................................................

Seal .........................................................................................................................

Seal .........................................................................................................................

Bearing ....................................................................................................................

Needle Bearing .......................................................................................................

Woodruff Key (for Tapered Shaft) ............................................................................

Housing ...................................................................................................................

Drive ........................................................................................................................

Seal .........................................................................................................................

Plate ........................................................................................................................

Gerotor Set..............................................................................................................

End Cap ..................................................................................................................

Screw ......................................................................................................................

Fitting.......................................................................................................................

©2002 HYSTER COMPANY

See Service Manual for service procedures.

1 4 1 1 1 1 1 1 1 1 1 1 3 1 1 1 7 1

4-13

UNIT CODE C470/C471 NORTH AMERICA

07/2002

STEER AND AUXILIARY PUMP AND MOTOR (Figure 4-7)

4-14

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE C470/C471 NORTH AMERICA

07/2002

STEER AND AUXILIARY PUMP AND MOTOR ITEM

1 1 2 3 4 5 6 7 8

QTY

PART NO.

DESCRIPTION

.. . . . .. . . .

141908 16487 110174 16484 110174 16484 16556 16481 2034303 16634 15156

Steer and Auxiliary Motor ("E" Construction) (☞ Figure 4-8) .....................................

Steer and Auxiliary Motor ("EE" Construction) (☞ Figure 4-9) ..................................

Fitting...........................................................................................................................

O-Ring .....................................................................................................................

Fitting...........................................................................................................................

O-Ring .....................................................................................................................

Fitting...........................................................................................................................

O-Ring .....................................................................................................................

Fitting...........................................................................................................................

O-Ring .....................................................................................................................

Gear Pump Assembly (☞ Figure 4-10) ......................................................................

Capscrew.....................................................................................................................

Lockwasher..................................................................................................................

©2002 HYSTER COMPANY

See Service Manual for service procedures.

1 1 1 1 2 1 2 1 1 1 1 2 2

4-15

UNIT CODE C470/C471 NORTH AMERICA

07/2002

STEER AND AUXILIARY MOTOR (Figure 4-8) "E" CONSTRUCTION

4-16

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE C470/C471 NORTH AMERICA

07/2002

STEER AND AUXILIARY MOTOR "E" CONSTRUCTION KEY: A: 24 Volt B: 36 Volt QTY ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 7 8 9 10 11 12 12 13 14 15 16 17 18

1457325 1457327 2306159 2309850 2305219 286082 2307487 2303924 1459651 2308646 2305717 2310199 97847 286097 1459648 1459649 2307172 1459650 2310343 2305594 2305122 3002339

Steer and Auxiliary Motor ....................................................................................

1 Steer and Auxiliary Motor .................................................................................... ..

Commutator Head Assembly ..........................................................................

1 Terminal Stud Kit.........................................................................................

2 Brush Ring Assembly..................................................................................

1 Brush Spring...........................................................................................

4 Brush ......................................................................................................

4 Brush Ring ..............................................................................................

1 Armature .........................................................................................................

1 Armature ......................................................................................................... ..

Retaining Ring ............................................................................................

1 Bearing........................................................................................................

1 Ball Bearing.................................................................................................

1 Washer ............................................................................................................

1 Cover ...............................................................................................................

1 Cover ............................................................................................................... ..

Screw ..............................................................................................................

1 Stator...............................................................................................................

1 Bolt..............................................................................................................

2 Cover ...............................................................................................................

1 Fan ..................................................................................................................

1 Motor Cleaner ...................................................................................................... AR

©2002 HYSTER COMPANY

A

See Service Manual for service procedures.

B

..

1 1 2 1 4 4 1 ..

1 1 1 1 1 ..

1 1 1 2 1 1 AR

4-17

UNIT CODE C470/C471 NORTH AMERICA

07/2002

STEER AND AUXILIARY MOTOR (Figure 4-9) "EE" CONSTRUCTION

4-18

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE C470/C471 NORTH AMERICA

07/2002

STEER AND AUXILIARY MOTOR "EE" CONSTRUCTION KEY: A: 24 Volt B: 36 Volt QTY ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 7 8 9 10 11 12 13 14 15 16 17 18

1457326 1457328 2305818 2309850 2305219 2307487 2303924 286082 1460143 2304048 2310199 97847 286097 1460145 1460146 1460147 2305770 2305594 2306143 2306708 3002339

Steer and Auxiliary Motor ....................................................................................

1 Steer and Auxiliary Motor .................................................................................... ..

Cover ...................................................................................................................

1 Terminal Stud Kit .............................................................................................

2 Brush Ring Assembly ......................................................................................

1 Brush...........................................................................................................

4 Brush Ring ..................................................................................................

1 Brush Spring ...............................................................................................

4 Armature..............................................................................................................

1 Armature.............................................................................................................. ..

Bearing ............................................................................................................

1 Ball Bearing .....................................................................................................

1 Washer ............................................................................................................

1 Cover ...............................................................................................................

1 Cover ...............................................................................................................

1 Stator...............................................................................................................

1 Bolt ..................................................................................................................

2 Cover ...............................................................................................................

1 Fan ..................................................................................................................

1 Cover ...............................................................................................................

1 Motor Cleaner ...................................................................................................... AR

©2002 HYSTER COMPANY

A

See Service Manual for service procedures.

B

..

1 1 2 1 4 1 4 ..

1 1 1 1 1 1 1 2 1 1 1 AR

4-19

UNIT CODE C470/C471 NORTH AMERICA

07/2002

STEER AND AUXILIARY PUMP (Figure 4-10)

4-20

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE C470/C471 NORTH AMERICA

07/2002

STEER AND AUXILIARY PUMP ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

PART NO.

QTY

DESCRIPTION

2034303 1457795 2303239 1371741 2308872 1371744 1371743 .. . . .

2052235 2309481 .. . . . .. . . . .. . . . .. . . .

1457801 .. . . .

1457797 1457798 .. . . . .. . . .

1457799 1457801 1457800 .. . . .

1463485 ab 1460539

Gear Pump Assembly..................................................................................................

Bolt ..........................................................................................................................

Retaining Ring.........................................................................................................

Seal .........................................................................................................................

Flange .....................................................................................................................

Back-Up Ring ..........................................................................................................

Seal .........................................................................................................................

Bushing ...................................................................................................................

O-Ring .....................................................................................................................

Pin ...........................................................................................................................

Pump Body..............................................................................................................

Idler Gear ................................................................................................................

Drive Gear ...............................................................................................................

Plug .........................................................................................................................

Screw ......................................................................................................................

End Cover ...............................................................................................................

Plug .........................................................................................................................

Plug .........................................................................................................................

Spring ......................................................................................................................

Spring Cap ..............................................................................................................

Poppet .....................................................................................................................

Screw ......................................................................................................................

Spacer .....................................................................................................................

Plug .........................................................................................................................

Sleeve......................................................................................................................

O-Ring .....................................................................................................................

1 4 1 1 1 2 2 2 2 4 1 1 1 1 1 1 2 1 1 2 1 1 1 2 2 2

1376427 1457794 1371746

Flange Kit (Includes Items 2-4, 9)................................................................................

Load Sense Kit (Includes Items 13, 18-19, 21, 23) .....................................................

Seal Kit (Includes Items 2-3, 5-6, 8) ............................................................................

1 1 1

FOOTNOTES: a Included in Seal Kit 1371746 b Not Illustrated

©2002 HYSTER COMPANY

See Service Manual for service procedures.

4-21

NOTES

4-22

UNIT CODE C470/C471 NORTH AMERICA

07/2002

5

BRAKE/ACCELERATOR SYSTEM

07/2002

UNIT CODE C470/C471 NORTH AMERICA

SECTION 5 BRAKE/ACCELERATOR SYSTEM DESCRIPTION

PAGE

BRAKE ................................................................................................................................................................. 5-5 BRAKE PEDAL AND OPERATOR SENSING SWITCH ....................................................................................... 5-8 BRAKE SYSTEM.................................................................................................................................................. 5-2 MASTER CYLINDER ......................................................................................................................................... 5-10 SLAVE CYLINDER ............................................................................................................................................... 5-6

©2002 HYSTER COMPANY

See Service Manual for service procedures.

5-1

UNIT CODE C470/C471 NORTH AMERICA

07/2002

BRAKE SYSTEM (Figure 5-1)

5-2

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE C470/C471 NORTH AMERICA

07/2002

BRAKE SYSTEM QTY

ITEM

PART NO.

DESCRIPTION

1 2 3 3 3 3 3 4 5 6 7 8 8 9 10 11 12 13 14 15 16 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

2046444 2308077 137852 2305052 15054 15154 16729 218006 2035168 221357 221777 2308342 1513858 2034912 2309129 2034913 2035524 177946 2303739 15156 16372 2304627 2308077 2303558 16378 15154 15024 15106 2310435 2309466 2302281 221059 15019 2309200 221767 15001 2310707 2305066 2303729 220277 18419 2047826 374160 2309196 2309315 2311112 2305803 1517473 2305879

Drive Brake ..................................................................................................................

Hose ............................................................................................................................

Strap Clamp.................................................................................................................

Reservoir .....................................................................................................................

Nut ...............................................................................................................................

Lockwasher..................................................................................................................

Screw...........................................................................................................................

Nut ...............................................................................................................................

Clamp ..........................................................................................................................

Nut ...............................................................................................................................

Washer ........................................................................................................................

Brake Drum..................................................................................................................

Spacer .........................................................................................................................

Spacer (36 Volt) ...........................................................................................................

Brake Assembly (☞ Figure 5-2) .................................................................................

Spacer .........................................................................................................................

Capscrew.....................................................................................................................

Washer ........................................................................................................................

Clamp ..........................................................................................................................

Lockwasher..................................................................................................................

Capscrew.....................................................................................................................

Hose ............................................................................................................................

Hose (With Fittings) .....................................................................................................

Slave Cylinder (☞ Figure 5-3) ....................................................................................

Capscrew.....................................................................................................................

Lockwasher..................................................................................................................

Nut ...............................................................................................................................

Nut ...............................................................................................................................

Push Rod.....................................................................................................................

Actuation Rod ..............................................................................................................

Bearing ........................................................................................................................

Screw ......................................................................................................................

Nut ...............................................................................................................................

Pin ...............................................................................................................................

Washer ........................................................................................................................

Nut ...............................................................................................................................

Bushing........................................................................................................................

Control Bar ..................................................................................................................

Spring ..........................................................................................................................

Screw...........................................................................................................................

Lockwasher..................................................................................................................

Switch Assembly (With connector) ..............................................................................

Insulator .......................................................................................................................

Plate ............................................................................................................................

Bolt ..............................................................................................................................

Guide ...........................................................................................................................

Bushing ...................................................................................................................

Bracket.........................................................................................................................

Tube .............................................................................................................................

a a a a a a a a a a a a a a a a a a a a a a a a a

©2002 HYSTER COMPANY

See Service Manual for service procedures.

1 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 4 2 2 1 1 1 1 1 2 3 1 1 1 1 1 6 4 2 1 1 2 1 1 2 2 1 1 1 1 1 2 1 1

5-3

UNIT CODE C470/C471 NORTH AMERICA

07/2002

BRAKE SYSTEM ITEM

43 44

PART NO.

a 2311041 15155

DESCRIPTION

QTY

Spacer .........................................................................................................................

Lockwasher..................................................................................................................

1 2

FOOTNOTES: a Included in Drive Brake Assembly

5-4

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE C470/C471 NORTH AMERICA

07/2002

BRAKE (Figure 5-2)

ITEM

1 2 3 4 5 6

PART NO.

DESCRIPTION

2309129 1308529 380766 1308526 1308527 1327196 1308531

Brake Assembly ...........................................................................................................

Clip ..........................................................................................................................

Lever........................................................................................................................

Backing Plate ..........................................................................................................

Camshaft .................................................................................................................

Shoe and Lining ......................................................................................................

Spring ......................................................................................................................

©2002 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 2 2

5-5

UNIT CODE C470/C471 NORTH AMERICA

07/2002

SLAVE CYLINDER (Figure 5-3)

5-6

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE C470/C471 NORTH AMERICA

07/2002

SLAVE CYLINDER ITEM

1 2 3 4 5

QTY

PART NO.

DESCRIPTION

2303558 2307827 2056297 2056299 28320 2056298

Slave Cylinder..............................................................................................................

Boot (Rubber)..........................................................................................................

Cup..........................................................................................................................

Piston ......................................................................................................................

Bleed Screw ............................................................................................................

Casting ....................................................................................................................

1 1 1 1 1 1

2304598

Repair Kit (Includes Items 1-3) ....................................................................................

1

©2002 HYSTER COMPANY

See Service Manual for service procedures.

5-7

UNIT CODE C470/C471 NORTH AMERICA

07/2002

BRAKE PEDAL AND OPERATOR SENSING SWITCH (Figure 5-4)

5-8

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE C470/C471 NORTH AMERICA

07/2002

BRAKE PEDAL AND OPERATOR SENSING SWITCH KEY: A: Before 6/02 B: After 6/02 QTY ITEM

1 2 3 3 4 5 6 6 7 7 7 7 8 8 8 9 10 11 12 13 14 15

PART NO.

1460427 2032026 1498078 1473819 2304627 2308077 1457172 2305783 18513 15155 136704 292681 1463593 320157 302399 1463586 372650 1457122 15055 15172 15200 1457180 a 2046308

DESCRIPTION

A

Floormat ..............................................................................................................

Switch Assembly..................................................................................................

Floor Mat .............................................................................................................

Floorplate.............................................................................................................

Hose ....................................................................................................................

Hose ....................................................................................................................

Brake Assembly (☞ Figure 5-5) .........................................................................

Master Cylinder (☞ Figure 5-5) .........................................................................

Capscrew.............................................................................................................

Lockwasher .....................................................................................................

Capscrew.............................................................................................................

Lockwasher .....................................................................................................

Bolt ......................................................................................................................

Washer ................................................................................................................

Nut .......................................................................................................................

Bushing................................................................................................................

Rod End Pin ........................................................................................................

Brake Pedal .........................................................................................................

Nut .......................................................................................................................

Washer ................................................................................................................

Cotter Pin.............................................................................................................

Pad ......................................................................................................................

Clip (Wire)............................................................................................................

1 1 1 1 1 1 1 1 2 2 .. ..

1 1 1 1 1 1 2 1 1 1 1

B

1 1 1 1 1 1 1 1 .. ..

2 2 1 1 1 1 1 1 ..

1 1 1 1

FOOTNOTES: a Not Illustrated

©2002 HYSTER COMPANY

See Service Manual for service procedures.

5-9

UNIT CODE C470/C471 NORTH AMERICA

07/2002

MASTER CYLINDER (Figure 5-5)

5-10

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE C470/C471 NORTH AMERICA

07/2002

MASTER CYLINDER QTY

ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

1457172 2305783 2307827 .. . . .

2307966 .. . . .

2302762 2307220 2309066 2304625 2306376 2302554 .. . . .

2304468 3032404 111404 2310334 2311007

Brake Assembly ...........................................................................................................

Master Cylinder ...........................................................................................................

Boot .........................................................................................................................

Retaining Ring.........................................................................................................

Cup..........................................................................................................................

Piston ......................................................................................................................

Retainer...................................................................................................................

Spring ......................................................................................................................

Valve Retainer .........................................................................................................

Spring ......................................................................................................................

Valve Stem ..............................................................................................................

Seal .........................................................................................................................

Cylinder Body ..........................................................................................................

Connector................................................................................................................

Gasket .....................................................................................................................

Fitting.......................................................................................................................

Gasket .....................................................................................................................

Bolt ..........................................................................................................................

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

2303804

Repair Kit (Includes Items 2, 4) ...................................................................................

1

©2002 HYSTER COMPANY

See Service Manual for service procedures.

5-11

NOTES

5-12

UNIT CODE C470/C471 NORTH AMERICA

07/2002

6

HYDRAULIC SYSTEM

07/2002

UNIT CODE C470/C471 NORTH AMERICA

SECTION 6 HYDRAULIC SYSTEM DESCRIPTION

PAGE

DOUBLE REACH HYDRAULICS ....................................................................................................................... 6-20 HYDRAULIC CONTROL VALVE D/B 05/2002⇒ .................................................................................................................................................. 6-8 ⇒D/B 05/2002 .................................................................................................................................................. 6-6 HYDRAULIC MOTOR......................................................................................................................................... 6-16 HYDRAULIC PUMP............................................................................................................................................ 6-14 HYDRAULIC PUMP AND MOTOR..................................................................................................................... 6-12 HYDRAULIC SYSTEM ......................................................................................................................................... 6-2 HYDRAULIC TANK ASSEMBLY......................................................................................................................... 6-10 SINGLE REACH HYDRAULICS......................................................................................................................... 6-18

©2002 HYSTER COMPANY

See Service Manual for service procedures.

6-1

UNIT CODE C470/C471 NORTH AMERICA

07/2002

HYDRAULIC SYSTEM (Figure 6-1)

6-2

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE C470/C471 NORTH AMERICA

07/2002

HYDRAULIC SYSTEM ITEM

1 2 3 4 4 5 5 5 6 7 7 7 7 7 7 7 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 29 30 31 32 33 34 34 34 34 35

QTY

PART NO.

DESCRIPTION

16457 1457251 .. . . .

1457031 173247 1457032 2304746 1457029 2302067 2310104 1464525 1457202 1457203 1457204 1457205 15156 15156 16805 16805 15154 18460 2035149 15054 2033612 18515 18497 15155 15055 2310430 1371287 15156 16379 1457333 1457335 2307976 16634 1506111 355327 15114 375988 2043243 2052692 18552 15056 2014915 2047194 2308384 1488072 1488073 1488195 2046445

Fitting...........................................................................................................................

2 Plate ............................................................................................................................

1 1 Hydraulic Pump and Motor Assembly (☞ Figure 6-5) ................................................

Hydraulic Tank Assembly (12.5 in. Battery Compartment) (☞ Figure 6-4) ................

1 Clamp ..........................................................................................................................

1 Hydraulic Tank Assembly (14.6/16.6 in. Battery Compartment) (☞ Figure 6-4) ........

1 Clamp ..........................................................................................................................

2 Oil Filter Assembly.......................................................................................................

1 Filter Head...............................................................................................................

1 Filter Element ..........................................................................................................

1 Bracket.........................................................................................................................

1 Lift Pump and Motor (24 Volt - E) ................................................................................

1 Lift Pump and Motor (24 Volt - EE) ..............................................................................

1 Lift Pump and Motor (36 Volt - E) ................................................................................

1 Lift Pump and Motor (36 Volt - EE) ..............................................................................

1 Lockwasher .............................................................................................................

1 Lockwasher .............................................................................................................

1 Capscrew ................................................................................................................

1 Capscrew ................................................................................................................

1 Lockwasher..................................................................................................................

4 Capscrew.....................................................................................................................

2 Tube .............................................................................................................................

1 Nut ...............................................................................................................................

1 Tie-Down .....................................................................................................................

2 Washer ........................................................................................................................

3 Capscrew.....................................................................................................................

3 Lockwasher..................................................................................................................

4 Nut ...............................................................................................................................

4 Isolator .........................................................................................................................

2 Washer ........................................................................................................................

2 Lockwasher..................................................................................................................

2 Capscrew.....................................................................................................................

2 Elbow ...........................................................................................................................

1 Tube .............................................................................................................................

1 Hose ............................................................................................................................

1 Capscrew.....................................................................................................................

2 Bracket.........................................................................................................................

1 Bumper ........................................................................................................................

2 Nut ...............................................................................................................................

3 Hose ............................................................................................................................ AR Hydraulic Control Valve (☞ Figure 6-2) .....................................................................

1 1 Hydraulic Control Valve (☞ Figure 6-3) .....................................................................

Capscrew.....................................................................................................................

2 Nut ...............................................................................................................................

2 Hose ............................................................................................................................

1 Hose ............................................................................................................................

1 Hose Assembly............................................................................................................

1 Hose Assembly............................................................................................................

1 Hose Assembly............................................................................................................

1 Hose Assembly............................................................................................................

1 Hose ............................................................................................................................

1

©2002 HYSTER COMPANY

See Service Manual for service procedures.

6-3

UNIT CODE C470/C471 NORTH AMERICA

07/2002

HYDRAULIC SYSTEM ITEM

PART NO.

DESCRIPTION

36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51

1488197 1488193 280313 1488070 110279 2045878 1460674 121452 119236 130845 127045 130845 16459 198678 15127 18462

Hose Assembly............................................................................................................

Hose Assembly............................................................................................................

Hose ............................................................................................................................

Hose Assembly............................................................................................................

Hose ............................................................................................................................

Hose Assembly............................................................................................................

Hose ............................................................................................................................

Breather .......................................................................................................................

Clamp ..........................................................................................................................

Clamp ..........................................................................................................................

Clamp ..........................................................................................................................

Clamp ..........................................................................................................................

Fitting ...........................................................................................................................

Clamp ..........................................................................................................................

Washer ........................................................................................................................

Capscrew.....................................................................................................................

6-4

QTY

See Service Manual for service procedures.

1 1 1 1 1 1 1 1 4 8 2 8 1 1 1 1

©2002 HYSTER COMPANY

NOTES

6-5

UNIT CODE C470/C471 NORTH AMERICA

07/2002

HYDRAULIC CONTROL VALVE (Figure 6-2) (⇒D/B 05/2002)

6-6

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE C470/C471 NORTH AMERICA

07/2002

HYDRAULIC CONTROL VALVE (⇒D/B 05/2002) ITEM

1 2 3 3 4 4 5 6 7 7 8

PART NO.

2043243 1498194 1498193 1498253 1496175 1498195 1498196 1522320 1499813 1498254 2045620 1498192 a 2047855

QTY

DESCRIPTION

Hydraulic Control Valve ...............................................................................................

Relief Valve (Auxiliary) ............................................................................................

Relief Valve (Lift and Lower)....................................................................................

Proportional Valve (Lift and Lower) .........................................................................

Coil (24 Volt) ............................................................................................................

Proportion Control (Auxiliary) ..................................................................................

Coil ..........................................................................................................................

Directional Control Valve .........................................................................................

Cap..........................................................................................................................

Check Valve.............................................................................................................

Coil (24 Volt) ............................................................................................................

Check Valve.............................................................................................................

Flow Valve ...................................................................................................................

1 1 1 1 1 1 1 1 1 1 2 1 1

FOOTNOTES: a Not illustrated

©2002 HYSTER COMPANY

See Service Manual for service procedures.

6-7

UNIT CODE C470/C471 NORTH AMERICA

07/2002

HYDRAULIC CONTROL VALVE (Figure 6-3) (D/B 05/2002⇒)

6-8

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE C470/C471 NORTH AMERICA

07/2002

HYDRAULIC CONTROL VALVE (D/B 05/2002⇒) ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 a a a a a

QTY

PART NO.

DESCRIPTION

2052692 1522320 1524151 2045618 1335543 2045615 1524152 1498195 96521 16558 2307204 1524150 16561 1524149 15156 18552 15056 15134 1520646

Hydraulic Control Valve ...............................................................................................

Directional Control Valve .........................................................................................

Proportional Valve ...................................................................................................

Flow Valve ...............................................................................................................

Solenoid Valve.........................................................................................................

Relief Valve .............................................................................................................

Relief Valve .............................................................................................................

Proportion Control (Auxiliary) ..................................................................................

Fitting.......................................................................................................................

Fitting.......................................................................................................................

Fitting.......................................................................................................................

Needle Valve ...........................................................................................................

Fitting.......................................................................................................................

Check Valve.............................................................................................................

Lockwasher .............................................................................................................

Capscrew ................................................................................................................

Nut...........................................................................................................................

Washer ....................................................................................................................

Relay Bracket ..........................................................................................................

1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 2 2 2 1

FOOTNOTES: a Not Illustrated

©2002 HYSTER COMPANY

See Service Manual for service procedures.

6-9

UNIT CODE C470/C471 NORTH AMERICA

07/2002

HYDRAULIC TANK ASSEMBLY (Figure 6-4)

6-10

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE C470/C471 NORTH AMERICA

07/2002

HYDRAULIC TANK ASSEMBLY KEY: A: 12.5 in. Battery Compartment B: 14.6 and 16.6 in. Battery Compartment QTY ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 13 14 14

1457031 1457032 1458183 220283 15151 2035150 15113 197068 1457033 1457041 15000 1454517 15127 220361 1456440 1456443 173247 2304746

Hydraulic Tank Assembly.....................................................................................

Hydraulic Tank Assembly.....................................................................................

Cap..................................................................................................................

Screw ..............................................................................................................

Lockwasher .....................................................................................................

Strainer............................................................................................................

Nut...................................................................................................................

Washer ............................................................................................................

Cover ...............................................................................................................

Gasket .............................................................................................................

Nut...................................................................................................................

Seal .................................................................................................................

Washer ............................................................................................................

Screw ..............................................................................................................

Hydraulic Tank.................................................................................................

Hydraulic Tank.................................................................................................

Clamp ..............................................................................................................

Clamp ..............................................................................................................

©2002 HYSTER COMPANY

A

See Service Manual for service procedures.

1 ..

1 2 2 1 4 4 1 1 4 4 4 4 1 ..

2 ..

B

..

1 1 2 2 1 4 4 1 1 4 4 4 4 ..

1 ..

2

6-11

UNIT CODE C470/C471 NORTH AMERICA

07/2002

HYDRAULIC PUMP AND MOTOR (Figure 6-5)

6-12

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE C470/C471 NORTH AMERICA

07/2002

HYDRAULIC PUMP AND MOTOR KEY: A: 24 Volt B: 36 Volt QTY ITEM

1 1 2 2 2 2 3 4 5 6

PART NO.

DESCRIPTION

1457202 1457203 1457204 1457205 1350273 16486 111331 16485 16561 16486 .. . . .

16634 15156 .. . . .

Lift Pump and Motor ("E") ....................................................................................

Lift Pump and Motor ("EE")..................................................................................

Lift Pump and Motor ("E") ....................................................................................

Lift Pump and Motor ("EE")..................................................................................

Fitting...................................................................................................................

O-Ring .............................................................................................................

Fitting...................................................................................................................

O-Ring .............................................................................................................

Fitting...................................................................................................................

O-Ring .............................................................................................................

Hydraulic Pump (☞ Figure 6-6) .........................................................................

Capscrew.............................................................................................................

Lockwasher..........................................................................................................

Hydraulic Motor (☞ Figure 6-7) .........................................................................

©2002 HYSTER COMPANY

A

See Service Manual for service procedures.

1 1 .. ..

1 1 1 1 .. ..

1 2 2 1

B

.. ..

1 1 1 1 .. ..

1 1 1 2 2 1

6-13

UNIT CODE C470/C471 NORTH AMERICA

07/2002

HYDRAULIC PUMP (Figure 6-6)

6-14

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE C470/C471 NORTH AMERICA

07/2002

HYDRAULIC PUMP KEY: A: 24 Volt B: 36 Volt QTY ITEM

1 2 3 4 5 6 7 8 9 10 11 12 12

PART NO.

DESCRIPTION

A

B

2041866 2041868 2303239 1371741 2308872 1371744 1371743 .. . . .

2052235 .. . . . .. . . . .. . . .

1376425 2310978 2308497 ab 1460539

Hydraulic Pump ...................................................................................................

Hydraulic Pump ...................................................................................................

Retaining Ring.................................................................................................

Seal .................................................................................................................

Flange .............................................................................................................

Back-Up Ring ..................................................................................................

Seal .................................................................................................................

Bushing ...........................................................................................................

O-Ring .............................................................................................................

Pump Body......................................................................................................

Idler Gear ........................................................................................................

Drive Gear .......................................................................................................

Cover ...............................................................................................................

Bolt ..................................................................................................................

Bolt ..................................................................................................................

O-Ring .............................................................................................................

1 ..

1 1 1 4 4 2 2 1 1 1 1 4 ..

2

..

1 1 1 1 4 4 2 2 1 1 1 1 ..

4 2

1371746

Seal Kit (Includes Items 1-2, 4-5, 7) ....................................................................

1

1

FOOTNOTES: a Included in Seal Kit 1371746 b Not Illustrated

©2002 HYSTER COMPANY

See Service Manual for service procedures.

6-15

UNIT CODE C470/C471 NORTH AMERICA

07/2002

HYDRAULIC MOTOR (Figure 6-7)

6-16

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE C470/C471 NORTH AMERICA

07/2002

HYDRAULIC MOTOR KEY: A: 24 Volt B: 36 Volt QTY ITEM

1 1 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 a b b b b

PART NO.

DESCRIPTION

A

2045530 2045531 1502172 1502118 1502173 1502169 1502098 1502103 1502110 1502096 1502114 1502091 1502092 1502111 1502102 1502105 1494610 1502106 292654 1502108 1502104 1502097 1502101 1502100 1502099 1502113 1502093 1502094 1502095 1502095 1502115 1495583 1495584 1499928 2303700 220361 1500740

Hydraulic Motor....................................................................................................

Hydraulic Motor....................................................................................................

Armature (With Fan) ........................................................................................

Armature (With Fan) ........................................................................................

Frame ..............................................................................................................

Frame ..............................................................................................................

Screw ..............................................................................................................

Ball Bearing .....................................................................................................

Washer ............................................................................................................

Bearing ............................................................................................................

Cover ...............................................................................................................

Bearing ............................................................................................................

Ball Bearing .....................................................................................................

Screw ..............................................................................................................

Connection ......................................................................................................

Washer (Tooth) ................................................................................................

Nut...................................................................................................................

Lockwasher .....................................................................................................

Nut...................................................................................................................

Disc (Spring) ...................................................................................................

Bushing ...........................................................................................................

Brush Holder ...................................................................................................

Lockwasher .....................................................................................................

Washer ............................................................................................................

Screw ..............................................................................................................

Brush ...............................................................................................................

Lockring...........................................................................................................

Screw ..............................................................................................................

Washer (Spring) ..............................................................................................

Washer (Spring) ..............................................................................................

Spring Cover ...................................................................................................

Cover (Drive End)............................................................................................

Cover (CE) ......................................................................................................

Cover (CE) ......................................................................................................

Nut...................................................................................................................

Screw ..............................................................................................................

Enclosed Band Kit ("EE").....................................................................................

1 ..

1 ..

1 1 8 1 1 1 1 1 1 4 1 1 1 1 1 1 2 1 4 4 4 8 1 6 6 4 2 1 1 1 2 2 1

B

..

1 ..

1 ..

1 8 1 1 1 1 1 1 4 1 1 1 1 1 1 2 1 4 4 4 8 1 6 6 4 2 1 1 1 2 2 1

FOOTNOTES: a Not Illustrated b Not Illustrated/Included in Enclosure Band Kit 1500740

©2002 HYSTER COMPANY

See Service Manual for service procedures.

6-17

UNIT CODE C470/C471 NORTH AMERICA

07/2002

SINGLE REACH HYDRAULICS (Figure 6-8)

6-18

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE C470/C471 NORTH AMERICA

07/2002

SINGLE REACH HYDRAULICS ITEM

PART NO.

1 2 3 4 5 6 7 8 8 8 8 8 8 8 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

201766 1479540 292681 136681 1487212 12898 1487927 1476815 1476620 2045616 2047108 1322441 1335546 2047106 2046612 1487928 1487933 1491705 2304717 1491705 2304805 287817 296420 293781 287854 1492291 1495599 17753 2306246 2311976 296216 296379 2046614 1498180 2311932 296379 16540 16538

©2002 HYSTER COMPANY

QTY

DESCRIPTION

Fitting (O-Ring)........................................................................................................

2 Cover .......................................................................................................................

1 Lockwasher .............................................................................................................

8 Capscrew ................................................................................................................

2 Sheave ....................................................................................................................

1 Snap Ring................................................................................................................

2 Hose Assembly .......................................................................................................

1 Valve Assembly (With Side-Shift) ............................................................................

1 Valve Assembly (Without Side-Shift) .......................................................................

1 Counterbalance...................................................................................................

1 Cartridge Valve ...................................................................................................

3 Solenoid Coil...................................................................................................

1 Plug.....................................................................................................................

2 Plug..................................................................................................................... 18 Amp Wire Seal (6 Circuit) ...................................................................................

1 Hose Assembly .......................................................................................................

2 Cable Assemby .......................................................................................................

1 Hose Assembly .......................................................................................................

1 Hose ........................................................................................................................

1 Hose Assembly .......................................................................................................

2 Clamp ......................................................................................................................

6 Capscrew ................................................................................................................

8 Washer ....................................................................................................................

4 Washer ....................................................................................................................

4 Capscrew ................................................................................................................

4 Pin ...........................................................................................................................

2 Plate ........................................................................................................................

2 Fitting (O-Ring)........................................................................................................

2 Shim ........................................................................................................................ AR Stop (Poly)...............................................................................................................

2 Capscrew ................................................................................................................

4 Washer ....................................................................................................................

4 Wire Tie ...................................................................................................................

1 Bracket ....................................................................................................................

1 Cap..........................................................................................................................

2 Washer ....................................................................................................................

2 Fitting (O-Ring)........................................................................................................

4 Fitting (O-Ring)........................................................................................................

2

See Service Manual for service procedures.

6-19

UNIT CODE C470/C471 NORTH AMERICA

07/2002

DOUBLE REACH HYDRAULICS (Figure 6-9)

6-20

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE C470/C471 NORTH AMERICA

07/2002

DOUBLE REACH HYDRAULICS QTY

ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 8 8 8 8 8 9 10 11 12 13 14 15 16 17 18 19 20 20 20 21 22 23 23 24 25 26 27 28 29 30 31

201766 1479540 292681 136681 1487212 12898 1490559 1476815 1476620 2045616 2047108 1335546 2047106 1490560 1490409 2304717 1491705 2304717 2304805 292501 296420 292680 287854 1492291 1495599 293601 292680 17753 2306246 2311976 1497736 296216 296379 2046614 1498180 2311932 296379 16540 16538

Fitting (O-Ring) ............................................................................................................

2 Cover ...........................................................................................................................

1 Lockwasher..................................................................................................................

8 Capscrew.....................................................................................................................

2 Sheave.........................................................................................................................

1 Snap Ring....................................................................................................................

2 Hose Assembly............................................................................................................

1 Valve Assembly (With Side-Shift) ................................................................................

1 Valve Assembly (Without Side-Shift) ...........................................................................

1 Counterbalance .......................................................................................................

1 Cartridge Valve........................................................................................................

3 Plug .........................................................................................................................

2 Plug ......................................................................................................................... 18 Hose Assembly............................................................................................................

2 Wire Assembly.............................................................................................................

1 Hose ............................................................................................................................

1 Hose Assembly............................................................................................................

1 Hose ............................................................................................................................

2 Clamp ..........................................................................................................................

6 Capscrew.....................................................................................................................

8 Washer ........................................................................................................................

4 Lockwasher..................................................................................................................

4 Capscrew.....................................................................................................................

4 Pin ...............................................................................................................................

2 Plate ............................................................................................................................

2 Capscrew.....................................................................................................................

2 Lockwasher..................................................................................................................

2 Fitting (O-Ring) ............................................................................................................

2 Shim ............................................................................................................................ AR Stop (Polyurethane) .....................................................................................................

2 Spacer .........................................................................................................................

1 Capscrew.....................................................................................................................

4 Washer ........................................................................................................................

4 Wire Tie .......................................................................................................................

1 Bracket.........................................................................................................................

1 Cap ..............................................................................................................................

2 Washer ........................................................................................................................

2 Fitting (O-Ring) ............................................................................................................

4 Fitting (O-Ring) ............................................................................................................

2

©2002 HYSTER COMPANY

See Service Manual for service procedures.

6-21

NOTES

6-22

UNIT CODE C470/C471 NORTH AMERICA

07/2002

7

MAST-TWO STAGE LIMITED FREE-LIFT

07/2002

UNIT CODE C470/C471 NORTH AMERICA

SECTION 7 MAST-TWO STAGE LIMITED FREE-LIFT DESCRIPTION

PAGE

CHAINS, PINS, AND ANCHORS TWO STAGE LIMITED FREE-LIFT N30XMR3, N35XMR3, N40XMR3, N25XMDR3 STANDARD ....................................................................... 7-4 CYLINDER INSTALLATION TWO STAGE LIMITED FREE-LIFT................................................................................................................... 7-6 FREE LIFT CYLINDER TWO STAGE LIMITED FREE-LIFT................................................................................................................. 7-14 HOSE TAKE UP GROUP STRADDLE N50XMA3 ...................................................................................................................................................... 7-8 LIFT LIMIT SWITCH TWO STAGE LIMITED FREE-LIFT................................................................................................................. 7-12 MAIN LIFT CYLINDER TWO STAGE LIMITED FREE-LIFT N30XMR3, N35XMR3, N40XMR3, N25XMDR3 STANDARD ..................................................................... 7-10 UPRIGHTS LIMITED FREE-LIFT/STRADDLE N30XMR3, N35XMR3, N40XMR3, N25XMDR3 STANDARD/N50XMA2...................................................... 7-2

©2002 HYSTER COMPANY

See Service Manual for service procedures.

7-1

UNIT CODE C470/C471 NORTH AMERICA

07/2002

UPRIGHTS (Figure 7-1) LIMITED FREE-LIFT/STRADDLE N30XMR3, N35XMR3, N40XMR3, N25XMDR3 STANDARD/N50XMA2

7-2

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE C470/C471 NORTH AMERICA

07/2002

UPRIGHTS LIMITED FREE-LIFT/STRADDLE N30XMR3, N35XMR3, N40XMR3, N25XMDR3 STANDARD/N50XMA2

DESCRIPTION ITEM 1 2 3 4 Mast Group Number 1 Outer Mast 2 Inner Mast

ITEM

1 2 3 4 5 6 6 7 8 9 10 11 12 13 14 15 16 17 18

PART NO.

c .. . . . c .. . . .

2310824 296131 2309514 2311941 131358 2310773 2304346 292513 296420 2311479 2302118 2308939 2304397 1493527 2308522 296426 221638 b 292501

LIFT HEIGHT TO BOTTOM OF FORKS 2413 mm 2565 mm 2718 mm (95.0 in.)

(101.0 in.)

(107.0 in.)

B566 B566 B566 3670 3924 4229 a 2047098 a 2047099 2047100 a 2047101

a 2047102

2047103

DESCRIPTION

QTY

Outer Mast...................................................................................................................

Inner Mast....................................................................................................................

Screw...........................................................................................................................

Nut ...............................................................................................................................

Load Roller ..................................................................................................................

Snap Ring (Straddle) ...................................................................................................

Snap Ring (External) ...................................................................................................

Wear Plug ....................................................................................................................

Pin ...............................................................................................................................

Capscrew.....................................................................................................................

Washer ........................................................................................................................

Wear Strip (LH)............................................................................................................

Shim (LH) ....................................................................................................................

Shim (RH) ....................................................................................................................

Wear Strip (RH) ...........................................................................................................

Cushion .......................................................................................................................

Plate ............................................................................................................................

Washer ........................................................................................................................

Capscrew.....................................................................................................................

Capscrew.....................................................................................................................

1 1 4 2 4 4 4 4 2 2 2 1 1 1 1 6 2 4 4 8

FOOTNOTES: a Also used on Straddle b Not Illustrated c Refer to Table

©2002 HYSTER COMPANY

See Service Manual for service procedures.

7-3

UNIT CODE C470/C471 NORTH AMERICA

07/2002

CHAINS, PINS, AND ANCHORS (Figure 7-2) TWO STAGE LIMITED FREE-LIFT N30XMR3, N35XMR3, N40XMR3, N25XMDR3 STANDARD

7-4

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE C470/C471 NORTH AMERICA

07/2002

CHAINS, PINS, AND ANCHORS TWO STAGE LIMITED FREE-LIFT N30XMR3, N35XMR3, N40XMR3, N25XMDR3 STANDARD

DESCRIPTION ITEM 1 2 3 4 Mast Group Number 5 Chain

ITEM

1 2 3 4 5 6 7 8 9

b

a a a a

LIFT HEIGHT TO BOTTOM OF FORKS 2413 mm 2565 mm 2718 mm (95.0 in.)

(101.0 in.)

(107.0 in.)

B566 B566 B566 3670 3924 4229 336391 129358 214446

PART NO.

DESCRIPTION

QTY

1477534 1375907 2309976 58901 .. . . .

15212 1514866 1369357 136687 292680 1479605 292502 320156

Chain Sheave ..............................................................................................................

Ball Bearing .................................................................................................................

Retaining Ring .............................................................................................................

Snap Ring....................................................................................................................

Chain ...........................................................................................................................

Cotter Pin.....................................................................................................................

Pin ...............................................................................................................................

Chain Anchor ...............................................................................................................

Nut ...............................................................................................................................

Lockwasher..................................................................................................................

Clamp ..........................................................................................................................

Capscrew.....................................................................................................................

Washer ........................................................................................................................

2 2 2 4 2 6 2 2 2 10 1 2 10

FOOTNOTES: a Not Illustrated b Refer to Table

©2002 HYSTER COMPANY

See Service Manual for service procedures.

7-5

UNIT CODE C470/C471 NORTH AMERICA

07/2002

CYLINDER INSTALLATION (Figure 7-3) TWO STAGE LIMITED FREE-LIFT

7-6

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE C470/C471 NORTH AMERICA

07/2002

CYLINDER INSTALLATION TWO STAGE LIMITED FREE-LIFT QTY

ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11

297649 320157 320158 2306942 287854 2311241 2308943 2308557 .. . . .

1476961 1476963

Ring .............................................................................................................................

Washer ........................................................................................................................

Washer ........................................................................................................................

Shim ............................................................................................................................

Capscrew.....................................................................................................................

Lockwasher..................................................................................................................

Retainer .......................................................................................................................

Cushion .......................................................................................................................

Main Lift Cylinder (☞ Figure 7-5) ...............................................................................

Plate (RH) ....................................................................................................................

Plate (LH) ....................................................................................................................

©2002 HYSTER COMPANY

See Service Manual for service procedures.

2 2 4 2 4 4 2 8 2 1 1

7-7

UNIT CODE C470/C471 NORTH AMERICA

07/2002

HOSE TAKE UP GROUP (Figure 7-4) STRADDLE N50XMA3

7-8

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE C470/C471 NORTH AMERICA

07/2002

HOSE TAKE UP GROUP STRADDLE N50XMA3

DESCRIPTION ITEM 1 2 3 4 Mast Group Number 1 Header Hose (126 in.)

ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

PART NO.

b .. . . .

14595 17233 16484 136687 136749 166285 214364 292501 292680 292681 320156 320157 1489961 2310431 1483268 296167 1497914 a 2034909

LIFT HEIGHT TO BOTTOM OF FORKS 3734 mm 3988 mm 4293 mm (147 in.)

(157 in.)

(169 in.)

B566 B566 B566 3734 3988 4293 1511203 1511208 1511213

DESCRIPTION

QTY

Header Hose (126 in.) .................................................................................................

Fitting...........................................................................................................................

Fitting...........................................................................................................................

O-Ring .....................................................................................................................

Nut ...............................................................................................................................

Capscrew.....................................................................................................................

Clamp ..........................................................................................................................

Capscrew.....................................................................................................................

Capscrew.....................................................................................................................

Lockwasher..................................................................................................................

Lockwasher..................................................................................................................

Washer ........................................................................................................................

Washer ........................................................................................................................

Bracket.........................................................................................................................

Manifold .......................................................................................................................

Shaft ............................................................................................................................

Capscrew (Shaft) .........................................................................................................

Spacer .........................................................................................................................

Sheave (Pulley) ...........................................................................................................

2 2 2 2 2 2 2 2 2 2 4 2 4 1 1 1 2 2 2

FOOTNOTES: a Not illustrated b Refer to Table

©2002 HYSTER COMPANY

See Service Manual for service procedures.

7-9

UNIT CODE C470/C471 NORTH AMERICA

07/2002

MAIN LIFT CYLINDER (Figure 7-5) TWO STAGE LIMITED FREE-LIFT N30XMR3, N35XMR3, N40XMR3, N25XMDR3 STANDARD

7-10

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE C470/C471 NORTH AMERICA

07/2002

MAIN LIFT CYLINDER TWO STAGE LIMITED FREE-LIFT N30XMR3, N35XMR3, N40XMR3, N25XMDR3 STANDARD

DESCRIPTION 1 2 3 4 ITEM Mast Group Number Cylinder Group Number Lift Cylinder 5 Spacer 6 16

ITEM

1 2 3 4 5 6 7 8 9 9 9 10 11 12 13 14 15 16 17

LIFT HEIGHT TO BOTTOM OF FORKS 2413 mm 2565 mm 2718 mm (95.0 in.)

(101.0 in.)

(107.0 in.)

B566 B566 B566 3670 3924 4229 8606501

8606506

8606512

2046577

2046578

2046579

2045544

2047104

2047104

Rod

2046288

2046581

2046290

Tube

2044278

2044279

2044280

PART NO.

a .. . . .

2305540 334156 2304638 59229 a .. . . . a .. . . .

265787 297530 386682 386683 386684 187388 335012 334156 1356751 1310339 58916 a .. . . .

2307856 2304902

DESCRIPTION

QTY

Lift Cylinder..................................................................................................................

1 Wiper Ring...............................................................................................................

1 Seal .........................................................................................................................

1 Gland.......................................................................................................................

1 O-Ring .....................................................................................................................

1 Spacer .....................................................................................................................

1 Rod..........................................................................................................................

1 O-Ring .....................................................................................................................

1 Check Valve.............................................................................................................

1 Shim (0.020 in.) ....................................................................................................... AR Shim (0.007 in.) ....................................................................................................... AR Shim (0.005 in.) ....................................................................................................... AR Snap Ring................................................................................................................

1 Back-Up Ring ..........................................................................................................

1 Seal .........................................................................................................................

1 Wear Ring ...............................................................................................................

1 Piston ......................................................................................................................

1 Snap Ring................................................................................................................

1 Tube.........................................................................................................................

1 Velocity Fuse ...........................................................................................................

1 Seal Kit (Includes Items 1-2, 4, 7, 11-13) ................................................................

1

FOOTNOTES: a Refer to Table

©2002 HYSTER COMPANY

See Service Manual for service procedures.

7-11

UNIT CODE C470/C471 NORTH AMERICA

07/2002

LIFT LIMIT SWITCH (Figure 7-6) TWO STAGE LIMITED FREE-LIFT

7-12

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE C470/C471 NORTH AMERICA

07/2002

LIFT LIMIT SWITCH TWO STAGE LIMITED FREE-LIFT QTY

ITEM

PART NO.

DESCRIPTION

1 2 3 3 4 4 5 6 7 8 9 10

1498826 2303234 16724 186493 15152 197067 221638 221775 2311676 2308522 1489880 1494337

Tube .............................................................................................................................

Strap Clamp.................................................................................................................

Screw...........................................................................................................................

Screw...........................................................................................................................

Lockwasher..................................................................................................................

Washer ........................................................................................................................

Capscrew.....................................................................................................................

Washer ........................................................................................................................

Shim ............................................................................................................................

Plate ............................................................................................................................

Bracket.........................................................................................................................

Proximity Sensor..........................................................................................................

©2002 HYSTER COMPANY

See Service Manual for service procedures.

1 2 2 2 2 2 4 4 4 2 1 1

7-13

UNIT CODE C470/C471 NORTH AMERICA

07/2002

FREE LIFT CYLINDER (Figure 7-7) TWO STAGE LIMITED FREE-LIFT

7-14

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE C470/C471 NORTH AMERICA

07/2002

FREE LIFT CYLINDER TWO STAGE LIMITED FREE-LIFT QTY

ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 10 11 11 12 13 14

2306904 2307423 320158 239503 16485 1488878 16485 2309766 292509 1510408 14586 1488079 14603 2034907 320157 297649

Spacer .........................................................................................................................

Bracket.........................................................................................................................

Washer ........................................................................................................................

Nut ...............................................................................................................................

O-Ring .........................................................................................................................

Manifold Block .............................................................................................................

O-Ring .........................................................................................................................

Control Valve (Lowering) .............................................................................................

Capscrew.....................................................................................................................

Hose Assembly............................................................................................................

Fitting...........................................................................................................................

Hose Assembly............................................................................................................

Fitting...........................................................................................................................

Spring ..........................................................................................................................

Washer ........................................................................................................................

Ring .............................................................................................................................

©2002 HYSTER COMPANY

See Service Manual for service procedures.

1 1 4 2 2 1 2 1 4 1 1 1 1 1 2 2

7-15

NOTES

7-16

UNIT CODE C470/C471 NORTH AMERICA

07/2002

8

MAST-THREE STAGE FULL FREE-LIFT

07/2002

UNIT CODE C470/C471 NORTH AMERICA

SECTION 8 MAST-THREE STAGE FULL FREE-LIFT DESCRIPTION

PAGE

CHAINS, PINS, AND ANCHORS THREE STAGE FULL FREE-LIFT .................................................................................................................... 8-8 CYLINDER INSTALLATION THREE STAGE FULL FREE-LIFT .................................................................................................................. 8-10 FREE-LIFT CYLINDER ...................................................................................................................................... 8-14 FREE-LIFT MANIFOLD THREE STAGE FULL FREE-LIFT N30XMR3, N35XMR3, N40XMR3, N25XMDR3 STANDARD ....................................................................... 8-6 HEADER HOSE TWO AND THREE STAGE N30XMR3, N35XMR3, N40XMR3, N25XMDR3 STANDARD ....................................................................... 8-4 LIFT LIMIT SWITCH THREE STAGE FULL FREE-LIFT .................................................................................................................. 8-16 MAIN LIFT CYLINDER THREE STAGE FULL FREE-LIFT N30XMR3, N35XMR3, N40XMR3, N25XMDR3 STANDARD ..................................................................... 8-12 OUTER, INTERMEDIATE, AND INNER THREE STAGE FULL FREE-LIFT N30XMR3, N35XMR3, N40XMR3, N25XMDR3 STANDARD ....................................................................... 8-2

©2002 HYSTER COMPANY

See Service Manual for service procedures.

8-1

UNIT CODE C470/C471 NORTH AMERICA

07/2002

OUTER, INTERMEDIATE, AND INNER (Figure 8-1) THREE STAGE FULL FREE-LIFT N30XMR3, N35XMR3, N40XMR3, N25XMDR3 STANDARD

8-2

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE C470/C471 NORTH AMERICA

07/2002

OUTER, INTERMEDIATE, AND INNER THREE STAGE FULL FREE-LIFT N30XMR3, N35XMR3, N40XMR3, N25XMDR3 STANDARD

DESCRIPTION ITEM 1 2 3 4 Mast Group Number 1 Outer Mast 2 Intermediate Mast 3

ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

Inner Mast

PART NO.

a .. . . . a .. . . . a .. . . .

2310824 2309514 2311941 2310773 2304346 2302118 2311479 296420 292513 2308939 2304397 2308709 2305104 2311528 2308557 2308522 2311676 296426 221638

5385 mm (212.0 in.)

B567 5321 8507700

LIFT HEIGHT TO BOTTOM OF FORKS 6147 mm 6375 mm 6909 mm 7290 mm (242.0 in.) (251.0 in.) (272.0 in.) (287.0 in.)

B567 B567 B567 B567 6083 6312 6845 7226 8507710 8507713 8507720 8507725

7671 mm (302.0 in.)

B567 7607 8507730

2041891

2041901

2041904

2041911

2041916

2041921

2041932

2041942

2041945

2041952

2041957

2041962

DESCRIPTION

QTY

Outer Mast...................................................................................................................

Intermediate Mast........................................................................................................

Inner Mast....................................................................................................................

Screw...........................................................................................................................

Load Roller ..................................................................................................................

Snap Ring....................................................................................................................

Wear Plug ....................................................................................................................

Pin ...............................................................................................................................

Shim (LH) ....................................................................................................................

Wear Strip (LH)............................................................................................................

Washer ........................................................................................................................

Capscrew.....................................................................................................................

Shim (RH) ....................................................................................................................

Wear Strip (RH) ...........................................................................................................

Shim ............................................................................................................................

Wear Plate ...................................................................................................................

Screw...........................................................................................................................

Cushion .......................................................................................................................

Plate ............................................................................................................................

Shim ............................................................................................................................

Washer ........................................................................................................................

Capscrew.....................................................................................................................

1 1 1 8 8 4 8 2 1 1 4 4 1 1 2 2 1 8 2 4 4 4

FOOTNOTES: a Refer to Table

©2002 HYSTER COMPANY

See Service Manual for service procedures.

8-3

UNIT CODE C470/C471 NORTH AMERICA

07/2002

HEADER HOSE (Figure 8-2) TWO AND THREE STAGE N30XMR3, N35XMR3, N40XMR3, N25XMDR3 STANDARD

8-4

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE C470/C471 NORTH AMERICA

07/2002

HEADER HOSE TWO AND THREE STAGE N30XMR3, N35XMR3, N40XMR3, N25XMDR3 STANDARD

DESCRIPTION ITEM 1 2 3 4 Mast Group Number 16 Hose Assembly 22 Cable Assembly

ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

PART NO.

1477533 1477535 1375907 1477534 1477536 2034909 2034908 296225 320157 292681 58922 304526 296165 15212 2303049 a .. . . .

1369357 297649 161003 2309976 .. . . . a .. . . .

5385 mm (212.0 in.)

B567 5321 1488274 1488565

LIFT HEIGHT TO BOTTOM OF FORKS 6147 mm 6375 mm 6909 mm 7290 mm (242.0 in.) (251.0 in.) (272.0 in.) (287.0 in.)

B567 B567 B567 B567 6083 6312 6845 7226 1488284 1488287 1488294 1488299 1488575

1488578

1488585

1488590

7671 mm (302.0 in.)

B567 7607 1488304 1488595

DESCRIPTION

QTY

Bracket.........................................................................................................................

Guard...........................................................................................................................

Ball Bearing .................................................................................................................

Chain Sheave ..............................................................................................................

Sheave.........................................................................................................................

Sheave.........................................................................................................................

Sheave.........................................................................................................................

Screw...........................................................................................................................

Washer ........................................................................................................................

Lockwasher..................................................................................................................

Snap Ring....................................................................................................................

Snap Ring....................................................................................................................

Capscrew.....................................................................................................................

Cotter Pin.....................................................................................................................

Pin ...............................................................................................................................

Hose Assembly............................................................................................................

Chain Anchor ...............................................................................................................

Ring .............................................................................................................................

Nut ...............................................................................................................................

Retaining Ring .............................................................................................................

Free-Lift Cylinder (☞ Figure 8-7) ...............................................................................

Cable Assembly...........................................................................................................

1 2 2 2 1 2 1 4 2 2 2 1 2 4 2 2 2 2 2 1 1 1

FOOTNOTES: a Refer to Table

©2002 HYSTER COMPANY

See Service Manual for service procedures.

8-5

UNIT CODE C470/C471 NORTH AMERICA

07/2002

FREE-LIFT MANIFOLD (Figure 8-3) THREE STAGE FULL FREE-LIFT N30XMR3, N35XMR3, N40XMR3, N25XMDR3 STANDARD

8-6

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE C470/C471 NORTH AMERICA

07/2002

FREE-LIFT MANIFOLD THREE STAGE FULL FREE-LIFT N30XMR3, N35XMR3, N40XMR3, N25XMDR3 STANDARD ITEM

1 2 3 4 5 6 7 8 9

QTY

PART NO.

DESCRIPTION

1500830 201783 1488723 14586 2307423 292508 292681 239503 16561

Manifold .......................................................................................................................

Fitting...........................................................................................................................

Hose ............................................................................................................................

Fitting...........................................................................................................................

Bracket.........................................................................................................................

Capscrew.....................................................................................................................

Lockwasher..................................................................................................................

Nut ...............................................................................................................................

Fitting...........................................................................................................................

©2002 HYSTER COMPANY

See Service Manual for service procedures.

1 1 1 1 1 2 10 2 1

8-7

UNIT CODE C470/C471 NORTH AMERICA

07/2002

CHAINS, PINS, AND ANCHORS (Figure 8-4) THREE STAGE FULL FREE-LIFT

8-8

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE C470/C471 NORTH AMERICA

07/2002

CHAINS, PINS, AND ANCHORS THREE STAGE FULL FREE-LIFT

DESCRIPTION ITEM 1 2 3 4 Mast Group Number 5 Chain 10 Chain

ITEM

1 2 3 4 5 6 7 8 9 10

PART NO.

2305090 1375907 2309976 1374797 a .. . . .

15212 2303049 2306269 292600 a .. . . .

5385 mm (212.0 in.)

B567 5321 1374541 88431

LIFT HEIGHT TO BOTTOM OF FORKS 6147 mm 6375 mm 6909 mm 7290 mm (242.0 in.) (251.0 in.) (272.0 in.) (287.0 in.)

B567 B567 B567 B567 6083 6312 6845 7226 2305926 2302007 2310542 2302409 2302509

317731

2306918

317733

7671 mm (302.0 in.)

B567 7607 2310326 2307711

DESCRIPTION

QTY

Sheave.........................................................................................................................

Ball Bearing .................................................................................................................

Retaining Ring .............................................................................................................

Snap Ring....................................................................................................................

Chain ...........................................................................................................................

Cotter Pin.....................................................................................................................

Pin ...............................................................................................................................

Chain Anchor ...............................................................................................................

Nut ...............................................................................................................................

Chain ...........................................................................................................................

2 2 2 2 1 6 4 2 4 2

FOOTNOTES: a Refer to Table

©2002 HYSTER COMPANY

See Service Manual for service procedures.

8-9

UNIT CODE C470/C471 NORTH AMERICA

07/2002

CYLINDER INSTALLATION (Figure 8-5) THREE STAGE FULL FREE-LIFT

8-10

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE C470/C471 NORTH AMERICA

07/2002

CYLINDER INSTALLATION THREE STAGE FULL FREE-LIFT QTY

ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

248212 2310075 2311159 2306942 287854 2311241 2308943 2308557 15107 2305173 2304231 2305992 .. . . . .. . . . .. . . .

Snap Ring....................................................................................................................

Washer ........................................................................................................................

Bushing........................................................................................................................

Shim ............................................................................................................................

Capscrew.....................................................................................................................

Lockwasher..................................................................................................................

Retainer .......................................................................................................................

Cushion .......................................................................................................................

Nut ...............................................................................................................................

Clamp ..........................................................................................................................

Plate (RH) ....................................................................................................................

Plate (LH) ....................................................................................................................

Main Lift Cylinder (LH) (☞ Figure 8-6) .......................................................................

Free Lift Cylinder (☞ Figure 8-7) ...............................................................................

Main Lift Cylinder (RH) (☞ Figure 8-6) ......................................................................

©2002 HYSTER COMPANY

See Service Manual for service procedures.

1 2 2 2 4 4 2 8 2 1 1 1 1 1 1

8-11

UNIT CODE C470/C471 NORTH AMERICA

07/2002

MAIN LIFT CYLINDER (Figure 8-6) THREE STAGE FULL FREE-LIFT N30XMR3, N35XMR3, N40XMR3, N25XMDR3 STANDARD

DESCRIPTION 1 2 3 4 ITEM Mast Group Number Cylinder Group Number Lift Cylinder 5 Spacer

5385 mm (212.0 in.)

B567 5321

LIFT HEIGHT TO BOTTOM OF FORKS 6147 mm 6375 mm (242.0 in.)

(251.0 in.)

B567 B567 6083 6312

6909 mm (272.0 in.)

B567 6845

8605836

8605862

8605865

8605874

2044250

2044245

2044246

2044247

2046875

2310113

2310113

2310840

6

Rod

2044310

2044292

2044293

2044294

16

Tube

2044278

2044280

2044281

2044282

ITEM

1 1 2 3 3 4 5 6 7 8 9 9 9 10 11 8-12

PART NO.

b .. . . .

1319668 1310370 334156 1355713 1355409 59229 b .. . . . b .. . . .

39348 257913 386682 386683 386684 187388 335012

DESCRIPTION

QTY

Lift Cylinder..................................................................................................................

1 Wiper Ring...............................................................................................................

1 Wiper Ring...............................................................................................................

1 Seal .........................................................................................................................

1 Gland.......................................................................................................................

1 Gland.......................................................................................................................

1 O-Ring .....................................................................................................................

1 Spacer .....................................................................................................................

1 Rod..........................................................................................................................

1 O-Ring .....................................................................................................................

1 Check Valve.............................................................................................................

1 Shim (0.020 in.) ....................................................................................................... AR Shim (0.007 in.) ....................................................................................................... AR Shim (0.005 in.) ....................................................................................................... AR Snap Ring................................................................................................................

1 Back-Up Ring ..........................................................................................................

1 See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE C470/C471 NORTH AMERICA

07/2002

MAIN LIFT CYLINDER THREE STAGE FULL FREE-LIFT N30XMR3, N35XMR3, N40XMR3, N25XMDR3 STANDARD ITEM

12 13 14 15 16 17 17 18 19

PART NO.

297531 1356751 1310339 58916 b .. . . .

2307856 16485 186061 a 1356748 1355714 1355838

DESCRIPTION

QTY

Washer ....................................................................................................................

1 Wear Ring ...............................................................................................................

1 Piston ......................................................................................................................

1 Snap Ring................................................................................................................

1 Tube.........................................................................................................................

1 Velocity Fuse ...........................................................................................................

1 O-Ring.................................................................................................................

1 Packing Lubricant .................................................................................................... AR Piston Ring ..............................................................................................................

1 Seal Kit (Includes Items 0-2, 4-7, 11, 13, 16) ..............................................................

Seal Kit (Includes Items 0-1, 5-6, 16) ..........................................................................

1 1

FOOTNOTES: a Not Illustrated b Refer to Table

©2002 HYSTER COMPANY

See Service Manual for service procedures.

8-13

UNIT CODE C470/C471 NORTH AMERICA

07/2002

FREE-LIFT CYLINDER (Figure 8-7)

DESCRIPTION 1 2 3 4 ITEM Mast Group Number Cylinder Group Number Lift Cylinder 1 Tube 2

ITEM

1 2 3 4 5 6 7 8 9 10 11 12 8-14

5385 mm (212.0 in.)

B567 5321

Rod Assembly

PART NO.

a .. . . . a .. . . . a .. . . .

637565 309062 636941 257913 190580 297531 187388 1356661 2013099 1358970

LIFT HEIGHT TO BOTTOM OF FORKS 6147 mm 6375 mm (242.0 in.)

(251.0 in.)

B567 B567 6083 6312

6909 mm (272.0 in.)

B567 6845

8605913

8605925

8605928

8605937

2047049

2047050

2044241

2047051

2044271

2044273

2044274

2044275

2044264

2044266

2044267

2044268

DESCRIPTION

QTY

Lift Cylinder..................................................................................................................

Tube.........................................................................................................................

Rod Assembly .........................................................................................................

Back-Up Ring ..........................................................................................................

Seal .........................................................................................................................

Wear Ring ...............................................................................................................

Check Valve.............................................................................................................

O-Ring .....................................................................................................................

Washer ....................................................................................................................

Snap Ring................................................................................................................

Gland.......................................................................................................................

Wiper .......................................................................................................................

Seal .........................................................................................................................

See Service Manual for service procedures.

1 1 1 1 1 1 1 1 1 1 1 1 1

©2002 HYSTER COMPANY

UNIT CODE C470/C471 NORTH AMERICA

07/2002

ITEM

PART NO.

DESCRIPTION

QTY

13 14 15 16 17 18

164840 15880 1361302 2309712 16486 190887

Back-Up Ring ..........................................................................................................

O-Ring .....................................................................................................................

Screw ......................................................................................................................

Velocity Fuse ...........................................................................................................

O-Ring.................................................................................................................

Seal .........................................................................................................................

1 1 1 1 1 1

1356662

Seal Kit (Includes Items 3-5, 7, 11-14, 18) ..................................................................

1

FOOTNOTES: a Refer to Table

©2002 HYSTER COMPANY

See Service Manual for service procedures.

8-15

UNIT CODE C470/C471 NORTH AMERICA

07/2002

LIFT LIMIT SWITCH (Figure 8-8) THREE STAGE FULL FREE-LIFT

ITEM

1 2 3 3 4 4 5 6

8-16

PART NO.

DESCRIPTION

QTY

1490097 137852 16724 186493 15152 197067 1489880 1494337

Tube .............................................................................................................................

Strap Clamp.................................................................................................................

Screw...........................................................................................................................

Screw...........................................................................................................................

Lockwasher..................................................................................................................

Washer ........................................................................................................................

Bracket.........................................................................................................................

Proximity Sensor..........................................................................................................

See Service Manual for service procedures.

1 2 2 2 2 2 1 1

©2002 HYSTER COMPANY

UNIT CODE C470/C471 NORTH AMERICA

07/2002

9

CARRIAGE

07/2002

UNIT CODE C470/C471 NORTH AMERICA

SECTION 9 CARRIAGE DESCRIPTION

PAGE

CARRIAGE INNER FRAME ................................................................................................................................................. 9-8 SCISSOR 24 IN. REACH ............................................................................................................................................... 9-4 42 IN. REACH ............................................................................................................................................... 9-6 STRADDLE N5XMA .......................................................................................................................................................... 9-2 INTEGRAL SIDE-SHIFT ASSEMBLY................................................................................................................. 9-16 INTEGRAL TILT ASSEMBLY.............................................................................................................................. 9-13 REACH CYLINDER 24 IN. AND 42 IN. REACH.............................................................................................................................. 9-11

©2002 HYSTER COMPANY

See Service Manual for service procedures.

9-1

UNIT CODE C470/C471 NORTH AMERICA

07/2002

CARRIAGE (Figure 9-1) STRADDLE N5XMA

9-2

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE C470/C471 NORTH AMERICA

07/2002

CARRIAGE STRADDLE N5XMA QTY

ITEM

PART NO.

DESCRIPTION

1 1 2 3 4 5 5 5 5 5 5 6 7 8 9 10 11 12 12 12 12 12 12 13 14

2045926 1497958 2310824 296131 2306062 2309614 2306981 2309266 2305275 1374546 1374547 2308542 213100 2305757 2309514 2311941 2310773 2302887 2305581 2311502 2306377 2306093 2306324 2310327 292683 246001 2302624 198209 1497941

Carriage (Three Stage)................................................................................................

Carriage (Two Stage)...................................................................................................

Screw...........................................................................................................................

Nut ...............................................................................................................................

Stud .............................................................................................................................

Thrust Roller (2.9 in)....................................................................................................

Thrust Roller ................................................................................................................

Thrust Roller (3.0 in)....................................................................................................

Thrust Roller (3.1 in)....................................................................................................

Thrust Roller ................................................................................................................

Thrust Roller ................................................................................................................

Washer ........................................................................................................................

Snap Ring....................................................................................................................

Lube Fitting ..................................................................................................................

Load Roller ..................................................................................................................

Snap Ring....................................................................................................................

Wear Plug ....................................................................................................................

Shim (0.047 in.) ...........................................................................................................

Shim (0.030 in.) ...........................................................................................................

Shim (0.015 in.) ...........................................................................................................

Shim (0.125 in.) ...........................................................................................................

Shim (0.311 in.) ...........................................................................................................

Shim (0.020 in.) ...........................................................................................................

Roller Assembly...........................................................................................................

Lockwasher..................................................................................................................

Capscrew.....................................................................................................................

Cotter Pin.....................................................................................................................

Snap Ring....................................................................................................................

Chain Anchor ...............................................................................................................

a a a a

1 1 2 2 2 AR AR AR AR AR AR 2 2 4 4 4 2 AR AR AR AR AR AR 2 4 4 2 2 2

FOOTNOTES: a Not Illustrated

©2002 HYSTER COMPANY

See Service Manual for service procedures.

9-3

UNIT CODE C470/C471 NORTH AMERICA

07/2002

CARRIAGE (Figure 9-2) SCISSOR 24 IN. REACH

9-4

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE C470/C471 NORTH AMERICA

07/2002

CARRIAGE SCISSOR 24 IN. REACH ITEM

1 1 2 3 4 5 6 7 7 8 9 10 11 12 13 14 14 15 16 17 18 19 20 21 22 23 24 25 26

PART NO.

16805 15156 1486693 2043580 2310710 1492292 1487222 1476621 2307226 1374536 16041 1500857 2306236 1487212 12898 2302771 2306542 1479750 2303858 2311504 1492291 1495154 1480379 2310385 230882 366989 16538 .. . . . .. . . . a 292508

QTY

DESCRIPTION

Capscrew.....................................................................................................................

Lockwasher .............................................................................................................

Cap ..............................................................................................................................

Washer ........................................................................................................................

Washer ........................................................................................................................

Arm Assembly (RH) .....................................................................................................

Arm Assembly (LH) .....................................................................................................

Bearing ........................................................................................................................

Shim (0.050 in.) .......................................................................................................

Bushing........................................................................................................................

Lube Fitting ..................................................................................................................

Bushing........................................................................................................................

Washer ........................................................................................................................

Sheave.........................................................................................................................

Snap Ring....................................................................................................................

Load Bearing ...............................................................................................................

Shim (0.020 in.) .......................................................................................................

Support ........................................................................................................................

Bushing........................................................................................................................

Bushing........................................................................................................................

Pin ...............................................................................................................................

Bolt ..............................................................................................................................

Pin ...............................................................................................................................

Pin ...............................................................................................................................

Nut ...............................................................................................................................

O-Ring Fitting ..............................................................................................................

Fitting...........................................................................................................................

Reach Cylinder (RH) (☞ Figure 9-5) .........................................................................

Reach Cylinder (LH) (☞ Figure 9-5) ..........................................................................

Capscrew.....................................................................................................................

6 6 2 2 2 1 1 2 2 2 6 2 2 1 2 2 2 1 2 2 2 4 2 2 4 4 4 1 1 2

FOOTNOTES: a Not Illustrated

©2002 HYSTER COMPANY

See Service Manual for service procedures.

9-5

UNIT CODE C470/C471 NORTH AMERICA

07/2002

CARRIAGE (Figure 9-3) SCISSOR 42 IN. REACH

9-6

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE C470/C471 NORTH AMERICA

07/2002

CARRIAGE SCISSOR 42 IN. REACH QTY

ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11

1482557 1374536 2303858 1501192 2306236 1490364 287817 1500857 1490362 1491789 292508 292681 2310385 16041 1483725 2304451 1490360 1490358 1486693 2304641 15156 16805 1476621 2302771 18515 18497 .. . . .

366989 .. . . .

16538 1487212 12898 2307829 2043580 1480379 2307599 2307779 1495154 230882 2304805 296379

Support (Rear).............................................................................................................

1 Bushing........................................................................................................................

1 Bushing........................................................................................................................

2 Bushing........................................................................................................................

2 Washer ........................................................................................................................

4 Arm (LH) (Rear)...........................................................................................................

1 Capscrew.....................................................................................................................

1 Bushing........................................................................................................................

1 Arm (RH) (Rear) ..........................................................................................................

1 Rod End.......................................................................................................................

2 Capscrew.....................................................................................................................

2 Lockwasher..................................................................................................................

2 Pin ...............................................................................................................................

2 Lube Fitting .................................................................................................................. 18 Support (Front) ............................................................................................................

1 Shim (0.020 in.) ........................................................................................................... AR Arm (LH) (Front) ..........................................................................................................

1 Arm (RH) (Front)..........................................................................................................

1 Cap ..............................................................................................................................

4 End Cap (Center) ........................................................................................................

4 Lockwasher.................................................................................................................. 12 Capscrew..................................................................................................................... 12 Bearing ........................................................................................................................

2 Load Bearing ...............................................................................................................

2 Washer ........................................................................................................................

8 Capscrew.....................................................................................................................

8 Reach Cylinder (LH) (☞ Figure 9-5) ..........................................................................

1 O-Ring Fitting ..............................................................................................................

4 Reach Cylinder (RH) (☞ Figure 9-5) .........................................................................

1 Fitting...........................................................................................................................

4 Sheave.........................................................................................................................

1 Snap Ring....................................................................................................................

6 Shim (0.060 in.) ...........................................................................................................

4 Washer ........................................................................................................................

4 Pin ...............................................................................................................................

2 Washer ........................................................................................................................

4 Washer ........................................................................................................................

4 Bolt ..............................................................................................................................

4 Nut ...............................................................................................................................

4 Clamp ..........................................................................................................................

2 Washer ........................................................................................................................

1

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

©2002 HYSTER COMPANY

See Service Manual for service procedures.

9-7

UNIT CODE C470/C471 NORTH AMERICA

07/2002

CARRIAGE (Figure 9-4) INNER FRAME

9-8

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE C470/C471 NORTH AMERICA

07/2002

CARRIAGE INNER FRAME QTY

ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 6 6 7 8 9 10 11 12 13 14 15 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47

1479089 1476622 1479251 1502990 2308558 2305275 2309266 2309614 2308542 2309514 2311941 2044514 16041 2310327 292683 292527 2310773 296130 2048271 2047808 110322 16539 14591 292507 1517512 292680 16456 132861 1487212 2306377 2305581 12898 320157 136703 292681 2304805 296379 287817 292501 320156 1495182 136681 316834 239503 1502991 2046919 16556 16574 1483263 16988

Rear Frame..................................................................................................................

Bushing........................................................................................................................

Valve ............................................................................................................................

Bracket.........................................................................................................................

Spacer .........................................................................................................................

Thrust Roller (3.1 in)....................................................................................................

Thrust Roller (3.0 in)....................................................................................................

Thrust Roller (2.9 in)....................................................................................................

Washer ........................................................................................................................

Load Roller ..................................................................................................................

Snap Ring....................................................................................................................

Snap Ring....................................................................................................................

Lube Fitting ..................................................................................................................

Roller Assembly...........................................................................................................

Lockwasher..................................................................................................................

Capscrew.....................................................................................................................

Wear Plug ....................................................................................................................

Nut ...............................................................................................................................

Hose Assembly............................................................................................................

Hose Assembly............................................................................................................

Clamp ..........................................................................................................................

Fitting...........................................................................................................................

Fitting...........................................................................................................................

Capscrew.....................................................................................................................

Bracket.........................................................................................................................

Lockwasher..................................................................................................................

Fitting...........................................................................................................................

Capscrew.....................................................................................................................

Sheave.........................................................................................................................

Shim (0.125 in.) ...........................................................................................................

Shim (0.030 in.) ...........................................................................................................

Snap Ring....................................................................................................................

Washer ........................................................................................................................

Capscrew.....................................................................................................................

Lockwasher..................................................................................................................

Clamp ..........................................................................................................................

Washer ........................................................................................................................

Capscrew.....................................................................................................................

Capscrew.....................................................................................................................

Washer ........................................................................................................................

Plate ............................................................................................................................

Capscrew.....................................................................................................................

Nut ...............................................................................................................................

Nut ...............................................................................................................................

Check Valve .................................................................................................................

Valve Block ..............................................................................................................

Fitting.......................................................................................................................

Fitting.......................................................................................................................

Bracket.........................................................................................................................

Fitting...........................................................................................................................

©2002 HYSTER COMPANY

See Service Manual for service procedures.

1 2 1 1 2 1 2 4 2 6 6 2 12 2 4 4 2 2 2 2 4 4 4 2 1 13 2 2 2 2 2 2 4 2 10 4 2 7 7 1 2 2 1 2 1 1 2 2 1 2

9-9

UNIT CODE C470/C471 NORTH AMERICA

07/2002

CARRIAGE INNER FRAME ITEM

48

PART NO.

14759 a 373301

DESCRIPTION

QTY

Fitting ...........................................................................................................................

Strap Clamp.................................................................................................................

2 2

FOOTNOTES: a Not illustrated

9-10

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE C470/C471 NORTH AMERICA

07/2002

REACH CYLINDER (Figure 9-5) 24 IN. AND 42 IN. REACH

ITEM

1 1 1 1 2 3 4 5 6 7 8 9 10

a a b b a a b b

PART NO.

DESCRIPTION

2043577 2043574 2051146 2051147 2043578 2043579 2044943 2044945 2306366 2302662 2304041 2046247 2046248 153919 55407 1381093 2302348

Cylinder Assembly (RH) ..............................................................................................

Cylinder Assembly (LH) ...............................................................................................

Cylinder Assembly (LH) ...............................................................................................

Cylinder Assembly (RH) ..............................................................................................

Tube (LH).................................................................................................................

Tube (RH) ................................................................................................................

Tube (LH).................................................................................................................

Tube (RH) ................................................................................................................

Nut...........................................................................................................................

Piston Ring ..............................................................................................................

Seal Assembly (Packing).........................................................................................

Piston ......................................................................................................................

Rod..........................................................................................................................

Back-Up Ring ..........................................................................................................

O-Ring .....................................................................................................................

Seal .........................................................................................................................

Gland.......................................................................................................................

©2002 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1

9-11

UNIT CODE C470/C471 NORTH AMERICA

07/2002

REACH CYLINDER 24 IN. AND 42 IN. REACH ITEM

PART NO.

DESCRIPTION

QTY

11

1351186

Wiper Ring...............................................................................................................

1

2302265

Packing Kit (Includes Items 4, 7-9, 11) ........................................................................

1

FOOTNOTES: a 24 in. Reach b 42 in. Reach

9-12

See Service Manual for service procedures.

©2002 HYSTER COMPANY

07/2002

UNIT CODE C470/C471 NORTH AMERICA

INTEGRAL TILT ASSEMBLY (Figure 9-6)

©2002 HYSTER COMPANY

See Service Manual for service procedures.

9-13

UNIT CODE C470/C471 NORTH AMERICA

07/2002

INTEGRAL TILT ASSEMBLY QTY

ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

1476619 1491573 1495883 1495879 1495878 1495873 1495874 1495884 1495929 1495890 1495882 1495871 1495900 1518883 1514225 1513981 1514222 1514223 1513982 1518881 1514226 1514224 1495929 1495872 1495876

Integral Tilt Assembly (Single Reach)..........................................................................

Integral Tilt Assembly (Double Reach) ........................................................................

Washer ....................................................................................................................

Washer ....................................................................................................................

Screw ......................................................................................................................

Screw ......................................................................................................................

Screw ......................................................................................................................

Hook ........................................................................................................................

Tilt Frame ................................................................................................................

Shaft ........................................................................................................................

Bushing ...................................................................................................................

Bushing ...................................................................................................................

Cylinder ...................................................................................................................

Housing...............................................................................................................

Wear Band ..........................................................................................................

Piston and Rod Assembly ...................................................................................

O-Ring.................................................................................................................

Back-Up Ring ......................................................................................................

Gland ..................................................................................................................

Snap Ring ...........................................................................................................

Seal.....................................................................................................................

Wiper...................................................................................................................

Tilt Frame ................................................................................................................

Screw ......................................................................................................................

Screw ......................................................................................................................

1 1 2 2 2 2 2 2 1 2 2 2 1 2 2 2 2 2 2 2 2 2 1 1 2

1518884

Seal Kit (Includes Items 13, 15-16, 19-20) ..................................................................

1

9-14

See Service Manual for service procedures.

©2002 HYSTER COMPANY

NOTES

9-15

UNIT CODE C470/C471 NORTH AMERICA

07/2002

INTEGRAL SIDE-SHIFT ASSEMBLY (Figure 9-7)

9-16

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE C470/C471 NORTH AMERICA

07/2002

INTEGRAL SIDE-SHIFT ASSEMBLY QTY

ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

1476618 1491572 1495896 1495893 1495894 1495883 1495879 1495878 1495878 1495890 1495882 1495892 1496018 1495884 1495874 1495897 1495901 1495921 1495898 1495880 1495891 1495895 1495875 1495885 1495872 1495899 1495876 1495873 1495871 1495900 1518883 1514225 1513981 1514222 1514223 1513982 1518881 1514226 1514224

Integral Tilt Assembly (with Side-Shift) (Single Reach) ...............................................

Integral Tilt Assembly (with Side-Shift) (Double Reach) ..............................................

Pad ..........................................................................................................................

Pad ..........................................................................................................................

Pad ..........................................................................................................................

Washer ....................................................................................................................

Washer ....................................................................................................................

Screw ......................................................................................................................

Screw ......................................................................................................................

Shaft ........................................................................................................................

Bushing ...................................................................................................................

Frame (Single Reach) .............................................................................................

Frame (Double Reach) ............................................................................................

Hook ........................................................................................................................

Screw ......................................................................................................................

Rod..........................................................................................................................

Ring .........................................................................................................................

Snap Ring................................................................................................................

Bushing ...................................................................................................................

Seal .........................................................................................................................

Frame ......................................................................................................................

Pad ..........................................................................................................................

Nut...........................................................................................................................

Frame ......................................................................................................................

Screw ......................................................................................................................

Hook ........................................................................................................................

Screw ......................................................................................................................

Screw ......................................................................................................................

Bushing ...................................................................................................................

Cylinder ...................................................................................................................

Housing...............................................................................................................

Wear Band ..........................................................................................................

Piston and Rod Assembly ...................................................................................

O-Ring.................................................................................................................

Back-Up Ring ......................................................................................................

Gland ..................................................................................................................

Snap Ring ...........................................................................................................

Seal.....................................................................................................................

Wiper...................................................................................................................

1 1 1 1 1 2 2 2 2 2 2 1 1 2 4 2 2 2 2 2 1 1 2 1 1 2 4 2 2 1 1 2 2 2 2 2 2 2 2

1518884

Seal Kit (Includes Items 29, 31-32, 35-36) ..................................................................

1

©2002 HYSTER COMPANY

See Service Manual for service procedures.

9-17

NOTES

9-18

UNIT CODE C470/C471 NORTH AMERICA

07/2002

10

OPTIONS

07/2002

UNIT CODE C470/C471 NORTH AMERICA

SECTION 10 OPTIONS DESCRIPTION

PAGE

BACK UP ALARM ............................................................................................................................................ 10-12 BACKREST ........................................................................................................................................................ 10-7 BATTERY TRAY ............................................................................................................................................... 10-16 FORKS HOOK TYPE ................................................................................................................................................... 10-6 LIGHT AND FAN ASSEMBLY........................................................................................................................... 10-10 MAST MOUNTED HEADLIGHTS ...................................................................................................................... 10-8 REAR WORKING LIGHT ................................................................................................................................... 10-9 SIDE-SHIFT ASSEMBLY N50XMA3........................................................................................................................................................ 10-2 SIDE-SHIFT CYLINDER ASSEMBLY ................................................................................................................ 10-4 TANDEM LOAD WHEEL .................................................................................................................................. 10-14

©2002 HYSTER COMPANY

See Service Manual for service procedures.

10-1

UNIT CODE C470/C471 NORTH AMERICA

07/2002

SIDE-SHIFT ASSEMBLY (Figure 10-1) N50XMA3

10-2

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE C470/C471 NORTH AMERICA

07/2002

SIDE-SHIFT ASSEMBLY N50XMA3 QTY

ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 11 12 13 14 15 16 16 17 18 19 20 20

1399036 1396455 1399001 1371289 313828 1358809 313828 1358821 2310560 16041 1378050 1378060 293704 296431 139426 16538 16481 2303113 1470907 2306077 2311818 16481

Side-Shift Assembly.....................................................................................................

1 Bearing (Top)...........................................................................................................

1 Support....................................................................................................................

1 Capscrew ................................................................................................................

2 Nut...........................................................................................................................

2 Rod (Optional) .........................................................................................................

2 Nut (Optional) ..........................................................................................................

4 Shim (0.020 in.) ....................................................................................................... AR Side-Shift Cylinder (☞ Figure 10-2) .......................................................................

1 Lube Fitting..............................................................................................................

3 Apron (Bottom) ........................................................................................................

1 Bearing (Bottom) .....................................................................................................

1 Capscrew ................................................................................................................

4 Washer ....................................................................................................................

4 Fitting....................................................................................................................... AR Fitting...........................................................................................................................

2 O-Ring .....................................................................................................................

1 Hose ............................................................................................................................

2 Adapter ........................................................................................................................

2 Hose ............................................................................................................................

2 Fitting...........................................................................................................................

2 O-Ring .....................................................................................................................

1

b b a a a

FOOTNOTES: a Three Stage Full Free-Lift b Two Stage Limited Free-Lift

©2002 HYSTER COMPANY

See Service Manual for service procedures.

10-3

UNIT CODE C470/C471 NORTH AMERICA

07/2002

SIDE-SHIFT CYLINDER ASSEMBLY (Figure 10-2)

10-4

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE C470/C471 NORTH AMERICA

07/2002

SIDE-SHIFT CYLINDER ASSEMBLY QTY

ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10

2310560 636851 2310768 1383037 153919 55407 2303300 2306755 2309719 2311471 383789

Side-Shift Cylinder .......................................................................................................

1 Wiper Ring...............................................................................................................

2 Gland.......................................................................................................................

2 Seal .........................................................................................................................

2 Back-Up Ring ..........................................................................................................

2 O-Ring .....................................................................................................................

2 Spacer .....................................................................................................................

2 Seal .........................................................................................................................

1 Rod..........................................................................................................................

1 Tube.........................................................................................................................

1 Thread Sealer.......................................................................................................... AR

2311624

Seal Kit (Includes Items 1, 3-5, 7) ...............................................................................

©2002 HYSTER COMPANY

See Service Manual for service procedures.

1

10-5

UNIT CODE C470/C471 NORTH AMERICA

07/2002

FORKS (Figure 10-3) HOOK TYPE

ITEM

1 1 1 1 1 1 2 3 4

a b a b a b

PART NO.

DESCRIPTION

QTY

384211 1334303 384213 1334304 384214 1334306 1477163 1477164 1477165

Fork (36 in.) .................................................................................................................

Fork (36 in.) .................................................................................................................

Fork (42 in.) .................................................................................................................

Fork (42 in.) .................................................................................................................

Fork (48 in.) .................................................................................................................

Fork (48 in.) .................................................................................................................

Knob ............................................................................................................................

Pin ...............................................................................................................................

Spring ..........................................................................................................................

2 2 2 2 2 2 1 1 1

FOOTNOTES: a 1-1/2 X 4 in. (40mm X 100mm) b 1.75 X 4 in. (45mm X 100mm)

10-6

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE C470/C471 NORTH AMERICA

07/2002

BACKREST (Figure 10-4)

ITEM

1 1 2 3 3 4 4 5 5

PART NO.

b 1482373 a 2013771 300937 b 15135 a 221771 b 15158 a 296423 b 16829 a 1343990

DESCRIPTION

QTY

Backrest.......................................................................................................................

Load Backrest Extension .............................................................................................

Nut ...............................................................................................................................

Washer ........................................................................................................................

Washer ........................................................................................................................

Lockwasher..................................................................................................................

Washer ........................................................................................................................

Capscrew.....................................................................................................................

Capscrew.....................................................................................................................

1 1 4 4 4 4 4 4 4

FOOTNOTES: a Used on 34 in. b Used on 48 in.

©2002 HYSTER COMPANY

See Service Manual for service procedures.

10-7

UNIT CODE C470/C471 NORTH AMERICA

07/2002

MAST MOUNTED HEADLIGHTS (Figure 10-5)

ITEM

1 1 2 3 4 5 6 7 a a a a a a a a a

PART NO.

DESCRIPTION

QTY

2310192 2307345 2307413 2308118 1303711 1459053 1497778 1374799 16723 15152 15052 2034482 2033612 1495887 381413 2047819 2047820

Headlight (24 Volt) .......................................................................................................

1 Headlight (36 Volt) .......................................................................................................

1 Connector (Male) .........................................................................................................

2 Connector (Female).....................................................................................................

1 Light Switch .................................................................................................................

1 Guard...........................................................................................................................

1 Wire Harness...............................................................................................................

1 Guard...........................................................................................................................

2 Screw...........................................................................................................................

4 Lockwasher..................................................................................................................

4 Nut ...............................................................................................................................

4 Tubing .......................................................................................................................... AR Tie-Down .....................................................................................................................

6 Cable ........................................................................................................................... AR Socket..........................................................................................................................

2 Amp Interface Seal ......................................................................................................

1 Wire Seal .....................................................................................................................

2

FOOTNOTES: a Not Illustrated

10-8

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE C470/C471 NORTH AMERICA

07/2002

REAR WORKING LIGHT (Figure 10-6)

ITEM

PART NO.

DESCRIPTION

1 1 2 3 4 5 6 7 8 9 10

2308040 2303781 16723 2044494 15152 15052 1303711 1498268 18473 15154 15054 1374799 1301727 1498322 2033612 2308118 1305672 2034482 381413 2047819 2047820

Work Light (24 Volt) .....................................................................................................

1 Work Light (36 Volt) .....................................................................................................

1 Screw...........................................................................................................................

2 Bracket.........................................................................................................................

2 Lockwasher..................................................................................................................

2 Nut ...............................................................................................................................

2 Light Switch .................................................................................................................

1 Bracket.........................................................................................................................

1 Capscrew.....................................................................................................................

4 Lockwasher..................................................................................................................

4 Nut ...............................................................................................................................

4 Guard...........................................................................................................................

1 Clamp ..........................................................................................................................

2 Wire Harness...............................................................................................................

1 Tie-Down .....................................................................................................................

3 Connector (Female).....................................................................................................

1 Contact ........................................................................................................................

2 Tubing .......................................................................................................................... AR Socket..........................................................................................................................

4 Amp Interface Seal ......................................................................................................

1 Wire Seal .....................................................................................................................

2

a a a a a a a a a a

QTY

FOOTNOTES: a Not Illustrated

©2002 HYSTER COMPANY

See Service Manual for service procedures.

10-9

UNIT CODE C470/C471 NORTH AMERICA

07/2002

LIGHT AND FAN ASSEMBLY (Figure 10-7)

10-10

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE C470/C471 NORTH AMERICA

07/2002

LIGHT AND FAN ASSEMBLY ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 14 14 15 15 15 16 17 18

PART NO.

2036504 .. . . .

1363016 1464085 .. . . . .. . . . .. . . . .. . . . .. . . . .. . . .

1364444 2045594 .. . . .

1302258 1464093 1464094 1471697 1486513 1486515 2309223 1463849 .. . . . a 1464067 a 2033612 a 1500283

QTY

DESCRIPTION

Light and Fan...............................................................................................................

1 Housing .......................................................................................................................

1 Flood Lens...................................................................................................................

2 Fan (12 Volt) ................................................................................................................

1 Screw...........................................................................................................................

5 Fan Guard....................................................................................................................

1 Screw...........................................................................................................................

4 Washer ........................................................................................................................

4 Nut ...............................................................................................................................

4 Lamp Holder ................................................................................................................

1 Bezel............................................................................................................................

2 Lens .............................................................................................................................

2 Plate ............................................................................................................................

1 Bulb .............................................................................................................................

2 Fan Switch ...................................................................................................................

1 Light Switch .................................................................................................................

1 Hardware Kit ................................................................................................................

1 Bracket (Short) ........................................................................................................

1 Bracket (Long) .........................................................................................................

2 Lamp............................................................................................................................

2 Grease......................................................................................................................... AR Louver Fan...................................................................................................................

1 Switching Circuit Converter .........................................................................................

1 Tie-Down .....................................................................................................................

3 Wire Harness (Light and Fan)......................................................................................

1

FOOTNOTES: a Not Illustrated

©2002 HYSTER COMPANY

See Service Manual for service procedures.

10-11

UNIT CODE C470/C471 NORTH AMERICA

07/2002

BACK UP ALARM (Figure 10-8)

10-12

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE C470/C471 NORTH AMERICA

07/2002

BACK UP ALARM QTY

ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10

2055339 2037819 2041014 15154 15054 2052700 16724 15052 16720 2037679

Audible Alarm ..............................................................................................................

Stud .............................................................................................................................

Washer ........................................................................................................................

Lockwasher..................................................................................................................

Nut ...............................................................................................................................

Module Accessory Driver.............................................................................................

Screw...........................................................................................................................

Nut ...............................................................................................................................

Screw...........................................................................................................................

Bracket.........................................................................................................................

©2002 HYSTER COMPANY

See Service Manual for service procedures.

1 2 2 2 2 1 2 2 2 1

10-13

UNIT CODE C470/C471 NORTH AMERICA

07/2002

TANDEM LOAD WHEEL (Figure 10-9)

KEY: A: Standard B: Freezer QTY ITEM

1 1 2 3 4 4 4 4 5 6 6 6 6 7

10-14

PART NO.

DESCRIPTION

A

2305196 389608 15146 360121 2304696 374563 2035528 2304676 194723 2306047 2306047 2305605 2305605 222673

Capscrew (5X4 in.) ..............................................................................................

Capscrew (5X3 in.) ..............................................................................................

Washer ................................................................................................................

Bracket.................................................................................................................

Sleeve (5X4 in.) ...................................................................................................

Sleeve (5X3 in.) ...................................................................................................

Sleeve (5X4 in.) ...................................................................................................

Sleeve (5X3 in.) ...................................................................................................

Bearing ................................................................................................................

Load Wheel (5X4 in.)(Durometer Rating 92) .......................................................

Load Wheel (5X4 in.)(Durometer Rating 92) .......................................................

Load Wheel (5X3 in.)(Durometer Rating 97) .......................................................

Load Wheel (5X3 in.)(Durometer Rating 97) .......................................................

Nut .......................................................................................................................

See Service Manual for service procedures.

4 4 8 4 5 5 .. ..

8 4 ..

4 ..

4

B

4 4 8 4 .. ..

5 5 8 ..

4 ..

4 4

©2002 HYSTER COMPANY

NOTES

10-15

UNIT CODE C470/C471 NORTH AMERICA

07/2002

BATTERY TRAY (Figure 10-10)

10-16

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE C470/C471 NORTH AMERICA

07/2002

BATTERY TRAY QTY

ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10

387978 368022 15783 386845 16597 15156 15056 387980 387985 1300689

Battery Tray..................................................................................................................

Roller ...........................................................................................................................

Capscrew.....................................................................................................................

Bracket.........................................................................................................................

Capscrew.....................................................................................................................

Lockwasher..................................................................................................................

Nut ...............................................................................................................................

Winch...........................................................................................................................

Rope Assembly............................................................................................................

Label (Battery Puller)...................................................................................................

©2002 HYSTER COMPANY

See Service Manual for service procedures.

1 6 4 1 2 2 2 1 1 1

10-17

NOTES

10-18

UNIT CODE C470/C471 NORTH AMERICA

07/2002

11

NUMERICAL INDEX

UNIT CODE C470/C471 NORTH AMERICA

07/2002

SECTION 11 NUMERICAL INDEX PART NO. PG 12898

14586 14591 14595 14603 14759 15000 15001 15019 15024 15052

15054

15055

15056

15058 15106 15107 15113 15114 15127

6-19 6-21 9-5 9-7 9-9 7-15 8-7 9-9 7-9 7-15 9-9 1-7 6-11 3-3 5-3 5-3 5-3 10-8 10-9 10-13 1-7 2-3 2-7 4-3 4-5 5-3 6-3 10-9 10-13 1-3 1-3 1-3 1-3 2-3 2-7 4-3 4-5 5-9 6-3 3-3 4-3 6-3 6-9 10-17 3-3 3-3 5-3 8-11 1-7 6-11 6-3 1-3

ITEM 6 6 13 31 29 10 4 20 2 11 48 14 9 21 29 26 20 10 5 8 11 9 6 10 10 3 11 10 5 14 22 27 27 16 10 13 13 12 16 11 14 31 16 7 14 16 21 9 11 5 27 8

©2002 HYSTER COMPANY

PART NO. PG

15134 15135

15146 15151 15152

15154

15155

15156

ITEM

1-7 2-3 2-3 2-20 6-4 6-11 2-3 6-9 4-3 4-5 10-7 10-14 6-11 1-3 7-13 8-16 10-8 10-9 1-3 1-7 2-3 2-3 2-7 2-19 2-20 4-3 4-5 5-3 5-3 6-3 10-9 10-13 1-3 1-3 1-4 1-4 2-3 2-3 2-7 3-11 4-3 4-5 5-4 5-9 6-3 2-3 3-3 4-3 4-3 4-15 5-3 6-3

9 7 20 7 50 11 28 17 4 4 3 2 3 6 4 4 9 4 8 10 8 20 5 14 7 9 9 3 19 8 9 4 13 21 28 28 15 22 9 7 12 12 44 7 15 18 10 15 17 8 14 7

PART NO.

15158

15160 15172 15175 15176 15200 15212

15235 15245 15783 15872 15878 15880 15905 16001 16041

16085 16330 16372 16378 16379 16456 16457 16459 16481

16484

16485

See Service Manual for service procedures.

PG 6-3 6-3 6-9 6-13 9-5 9-7 10-17 3-3 3-3 3-3 10-7 1-7 5-9 2-3 2-7 4-5 5-9 7-5 8-5 8-9 3-5 3-5 10-17 3-3 3-5 8-15 3-11 3-3 9-5 9-7 9-9 10-3 3-3 4-3 4-3 4-5 5-3 5-3 6-3 9-9 6-3 6-4 4-15 10-3 10-3 4-15 4-15 7-9 4-3 4-5 6-13 7-15

ITEM 7 19 14 5 1 20 6 2 13 19 4 6 13 38 8 14 14 6 14 6 14 7 3 29 4 14 15 7 9 13 11 9 18 16 23 23 15 18 20 24 1 48 5 16 20 3 4 3 26 26 2 5

PART NO. PG

16486

16487 16526 16538

16539 16540

16547 16549 16556

16558 16561

16574 16597 16634

16709 16711 16712 16720 16723 16724

16729 16782 16805

16829 16830 16836

7-15 8-13 6-13 6-13 8-15 4-15 2-3 4-5 6-19 6-21 9-5 9-7 10-3 9-9 4-3 4-5 6-19 6-21 4-3 4-3 4-5 4-3 4-15 9-9 6-9 6-9 6-13 8-7 9-9 2-3 10-17 4-15 6-3 6-13 2-3 2-19 1-3 10-13 10-8 10-9 7-13 8-16 10-13 5-3 3-11 6-3 6-3 9-5 9-7 10-7 3-3 1-3

ITEM 7 17 1 2 17 2 29 20 31 31 24 29 16 19 22 21 30 30 21 20 22 31 5 44 9 12 2 9 45 19 5 7 24 4 35 11 6 9 8 2 3 3 7 3 6 7 7 1 21 5 1 24 11-1

UNIT CODE C470/C471 NORTH AMERICA

07/2002

NUMERICAL INDEX (Continued) PART NO.

PG

16988 17151 17178 17233 17422 17753

9-9 3-11 1-3 7-9 4-3 6-19 6-21 2-19 4-5 5-3 1-3 2-19 6-3 6-4 1-7 2-3 2-7 2-3 2-3 2-20 10-9 1-3 1-3 2-3 6-3 9-7 1-3 2-3 2-7 1-3 1-3 5-9 1-3 1-3 2-3 2-3 4-3 4-5 6-3 9-7 6-3 6-9 1-3 1-7 5-7 8-12 9-11 10-5 7-5 7-11 8-13 8-5

17943 18202 18419 18460

18462 18465

18466 18471 18473 18497

18498

18508 18513 18515

18552 18731 18744 28320 39348 55407 58901 58916 58922 11-2

ITEM 47 11 3 3 29 21 21 13 15 34 8 13 9 51 8 10 3 11 37 6 8 10 18 17 14 25 24 39 7 18 18 7 7 12 14 22 11 11 13 24 30 15 7 5 4 7 8 5 4 15 15 11

PART NO. PG 59229 88431 96521 97847 110174 110178 110279 110322 111331 111404 119236 121452 127045 129358 130845 131358 132861 136681

136687 136703 136704 136749 137852 139426 141908 153919 161003 164840 166285 173247 177946 177949 186061 186493 187388

7-11 8-12 8-9 6-9 4-17 4-19 4-15 4-15 4-3 4-5 6-4 9-9 6-13 5-11 6-4 6-4 6-4 7-5 6-4 6-4 7-3 9-9 2-3 4-5 6-19 6-21 9-9 7-5 7-9 9-9 5-9 3-3 7-9 5-3 8-16 10-3 4-15 9-11 10-5 8-5 8-14 7-9 6-3 6-11 5-3 4-3 4-5 8-13 7-13 8-16 7-11 8-12

ITEM 4 4 10 8 10 9 3 4 32 18 40 18 2 14 44 43 46 5 45 47 6 25 23 30 4 4 39 9 4 31 7 27 5 2 2 15 2 7 4 19 13 6 4 14 12 24 24 18 3 3 10 10

PART NO. PG 190580 190887 190930 194723 195293 196927 197067

197068

198209 198678 201766 201783 213100 214364 214446 216895 218006 220277 220283 220361 220363 220473 220735 220953 221059 221357 221520 221623 221638

221767 221771 221775

221777 222400 222442 222673

See Service Manual for service procedures.

8-14 8-14 8-15 4-3 4-5 10-14 2-20 1-9 2-19 7-13 8-16 1-7 2-3 2-7 6-11 9-3 6-4 6-19 6-21 8-7 9-3 7-9 7-5 1-3 2-4 5-3 5-3 6-11 6-11 6-17 2-20 2-3 2-3 1-7 5-3 5-3 3-3 1-7 7-3 7-13 8-3 5-3 10-7 1-7 1-7 7-13 4-3 5-3 4-3 4-5 4-13 10-14

ITEM 9 7 18 5 5 5 2 5 14 4 4 9 36 4 6 17 49 1 1 2 7 7 5 11 40 3 33 2 12 32 6 12 13 13 25 5 9 3 18 5 22 28 3 4 7 6 28 6 26 26 17 7

PART NO. PG 230882 239503

244272 246001 248212 249668 257913 264134 265787 266277 275661 280313 286082 286097 287817

287854

292501

292502 292507 292508

292509 292513 292514 292527 292529 292530 292600 292654 292680

9-5 9-7 3-7 7-15 8-7 9-9 1-4 9-3 8-11 1-3 8-12 8-14 3-3 7-11 2-20 1-9 6-4 4-17 4-19 4-17 4-19 6-19 9-7 9-9 6-19 6-21 7-7 8-11 2-3 3-7 6-21 7-3 7-9 9-9 7-5 9-9 8-7 9-5 9-7 7-15 7-3 8-3 4-5 9-9 3-3 3-9 8-9 6-17 6-21 6-21 7-5 7-9

ITEM 22 38 5 4 8 41 31 15 1 5 8 6 39 7 2 16 38 4 6 11 10 15 7 35 18 18 5 5 21 24 15 19 8 36 12 21 6 26 11 9 9 12 16 14 36 38 9 15 17 20 10 9

©2002 HYSTER COMPANY

UNIT CODE C470/C471 NORTH AMERICA

07/2002

NUMERICAL INDEX (Continued) PART NO. PG 292681

292682 292683

292685 292687 293601 293704 293780 293781 296012 296015 296020 296030 296130 296131 296137 296165 296167 296216 296225 296379

296420

296423 296426 296431

9-9 3-3 4-5 5-9 6-19 6-21 7-9 8-5 8-7 9-7 9-9 4-5 3-3 3-9 9-3 9-9 3-5 3-3 3-5 6-21 10-3 3-13 6-19 3-7 3-13 3-7 3-7 3-7 3-7 9-9 7-3 9-3 3-3 8-5 7-9 6-19 6-21 8-5 6-19 6-19 6-21 6-21 9-7 9-9 6-19 6-21 7-3 8-3 10-7 7-3 8-3 10-3

ITEM 23 28 29 7 3 3 10 10 7 11 32 17 37 37 14 13 11 31 16 20 13 23 17 6 24 1 7 3 8 15 4 3 32 13 15 24 24 8 25 29 25 29 40 34 16 16 10 11 4 17 21 14

©2002 HYSTER COMPANY

PART NO. PG 297530 297531 297649

300937 302020 302399 304526 309062 310253 313828 316834 317731 317733 318707 318709 320156

320157

320158 325809 325819 334156

335012 335989 335991 336391 342725 354119 355327 360121 360269 365151 366989

ITEM

7-11 8-12 8-14 7-7 7-15 8-5 10-7 2-9 2-11 5-9 8-5 8-14 3-3 10-3 10-3 9-9 8-9 8-9 3-7 3-9 3-7 3-7 7-5 7-9 9-9 5-9 7-7 7-9 7-15 8-5 9-9 7-7 7-15 2-9 2-11 2-3 7-11 7-11 8-12 7-11 8-12 1-9 1-9 7-5 4-9 3-7 6-3 10-14 3-3 3-3 9-5 9-7

8 12 8 1 14 18 2 14 14 8 12 4 22 4 6 40 10 10 12 36 13 22 13 11 37 8 2 12 13 9 30 3 3 5 5 6 2 12 2 11 11 11 9 5 8 27 26 3 38 8 23 27

PART NO.

PG

368022

1-3 10-17 3-7 3-7 3-7 3-7 3-7 3-7 3-7 5-9 9-10 2-19 5-3 10-14 3-3 6-3 4-3 2-13 2-13 2-13 2-13 2-3 2-19 4-3 3-7 3-7 3-7 5-5 10-8 10-9 10-5 2-9 2-13 2-15 2-17 2-17 2-17 2-17 2-13 2-13 10-6 10-6 10-6 2-13 3-3 7-11 8-12 7-11 8-12 7-11 8-12 10-17

368438 368439 368440 368441 371014 371856 371863 372650 373301 374046 374160 374563 374595 375988 376203 378547 379522 379523 379524 379902 380699 380713 380719 380721 380766 381413 383789 383931 383973 383977 383979 383981 383983 383984 383985 384211 384213 384214 384398 385865 386682 386683 386684 386845

See Service Manual for service procedures.

ITEM 15 2 30 30 30 30 16 25 10 10 49 8 36 4 4 28 18 5 6 8 11 25 2 27 4 11 2 2 14 18 10 24 5 4 13 10 15 9 8 1 1 1 7 39 9 9 9 9 9 9 4

PART NO. PG 387978 387980 387985 388296 389572 389574 389608 389627 389628 389630 389631 389632 389635 389688 389692 636851 636941 637565 996309 1195878 1300306 1300689 1301727 1302258 1303711 1303726 1305672 1307687 1308526 1308527 1308529 1308531 1310339 1310370 1314299 1315469 1315470 1315550 1319668 1322441 1326866 1326867 1327196 1327534 1329073 1329434 1329436

10-17 10-17 10-17 3-5 3-5 3-5 10-14 3-5 3-5 3-5 3-5 3-5 3-5 3-5 1-9 1-9 10-5 8-14 8-14 2-15 3-11 3-5 10-17 3-13 10-9 10-11 10-8 10-9 3-3 10-9 2-4 5-5 5-5 5-5 5-5 7-11 8-13 8-12 2-15 2-15 2-15 2-15 8-12 6-19 3-11 3-11 5-5 3-7 3-3 3-5 3-5 3-5

ITEM 1 8 9 12 3 10 1 6 9 19 18 21 17 20 20 21 1 5 3 12 5 22 10 22 12 13 4 6 5 16 44 3 4 1 6 14 14 1 4 2 3 6 1 8 8 19 5 14 3 2 13 11-3

UNIT CODE C470/C471 NORTH AMERICA

07/2002

NUMERICAL INDEX (Continued) PART NO.

PG

1330242 1330698 1331362

3-5 2-15 2-9 2-11 10-6 10-6 10-6 6-9 6-19 6-21 3-3 2-3 2-19 1-9 10-7 2-13 6-13 9-11 8-12 8-12 8-13 8-13 2-9 2-11 2-9 2-11 2-9 2-11 8-14 8-15 8-13 7-11 8-13 3-5 3-5 10-3 10-3 8-14 8-15 10-11 10-11 7-5 8-5 1-7 6-3 10-3 4-21 6-15 4-21 6-15 4-21 6-15

1334303 1334304 1334306 1335543 1335546 1335872 1337197 1339843 1343990 1345908 1350273 1351186 1355409 1355713 1355714 1355838 1356204 1356209 1356217 1356661 1356662 1356748 1356751 1357209 1357720 1358809 1358821 1358970 1361302 1363016 1364444 1369357 1369419 1371287 1371289 1371741 1371743 1371744

11-4

ITEM 1 1 25 25 1 1 1 4 8 8 6 25 3 1 5 12 1 11 3 3 20 21 7 7 29 29 8 8 10 19 19 13 13 15 8 5 7 12 15 2 10 8 17 8 18 3 3 2 6 5 5 4

PART NO. PG 1371746 1374238 1374536 1374541 1374546 1374547 1374793

1374797 1374799 1375907

1376425 1376427 1378050 1378060 1381093 1383037 1383567 1389598 1396455 1399001 1399036 1452588 1453702 1454122 1454517 1455970 1455985 1456084 1456086 1456088 1456090 1456440 1456443 1456650 1456651 1456661 1456664 1456857 1456858

4-21 6-15 2-13 9-5 9-7 8-9 9-3 9-3 2-4 2-9 2-11 8-9 10-8 10-9 7-5 8-5 8-9 6-15 4-21 10-3 10-3 9-11 10-5 2-9 2-11 3-11 10-3 10-3 10-3 2-3 2-19 1-9 2-15 6-11 1-3 1-3 2-9 2-11 2-9 2-11 2-9 2-11 6-11 6-11 2-19 2-19 2-19 2-19 2-11 2-15 2-9 2-11

ITEM

PART NO. PG

28 14 10 8 2 5 5 5 42 33 33 4 7 11 2 3 2 11 26 11 12 9 3 22 22 19 1 2

1456859

26 1 10 11 10 6 7 26 26 34 34 12 12 13 13 7 10 6 6 2

1457180 1457202

3 3

1456860 1456864 1456865 1456866 1456869 1456883 1456913 1457017 1457027 1457029 1457031 1457032 1457033 1457041 1457122 1457137 1457139 1457172

1457203 1457204 1457205 1457251 1457257 1457258 1457325 1457326 1457327 1457328 1457333 1457335 1457422 1457423 1457794 1457795 1457797

See Service Manual for service procedures.

2-11 2-17 2-9 2-11 2-9 2-11 2-17 2-15 2-9 2-15 2-3 2-11 2-4 2-19 1-3 6-3 6-3 6-11 6-3 6-11 6-11 6-11 5-9 4-3 4-5 4-3 4-5 5-9 5-11 5-9 6-3 6-13 6-3 6-13 6-3 6-13 6-3 6-13 6-3 1-3 1-3 4-17 4-19 4-17 4-19 6-3 6-3 1-7 1-7 4-21 4-21 4-21

ITEM 1 4 4 35 35 11 6 2

PART NO. PG 1457798 1457799 1457800 1457801 1457988 1458183 1458450 1458451 1458454

2 48 5 2 5 4 4 7 8 11 3 3 1 1 6 15 7 7 7 7 2 6 6

21 22 1 1 27 1 16

1459053 1459648 1459649 1459650 1459651 1460143 1460145 1460146 1460147 1460317 1460319 1460427 1460429 1460539 1460650 1460674 1460748 1463485 1463586 1463593 1463849 1464067 1464085 1464093 1464094 1464525 1465075 1468017 1470907 1471697 1473819 1474743 1474896 1475930 1475931 1476608 1476609

4-21 4-21 4-21 4-21 4-21 2-19 6-11 2-17 2-17 2-9 2-11 10-8 4-17 4-17 4-17 4-17 4-19 4-19 4-19 4-19 2-3 2-9 2-9 2-17 5-9 2-3 4-21 6-15 2-9 6-4 2-17 4-21 5-9 5-9 1-4 10-11 10-11 10-11 10-11 10-11 6-3 1-4 1-3 10-3 10-11 5-9 1-3 1-3 3-9 3-9 1-7 1-7

ITEM 17 20 22 14 21 15 1 3 5 18 18 5 12 12 14 7 7 11 12 13 2 1 1 3 25 13 23 42 6 24 9 8 32 17 19 3 14 14 6 33 9 18 15 3 9 8 29 30 2 2

©2002 HYSTER COMPANY

UNIT CODE C470/C471 NORTH AMERICA

07/2002

NUMERICAL INDEX (Continued) PART NO. PG 1476610 1476618 1476619 1476620 1476621 1476622 1476815 1476961 1476963 1477163 1477164 1477165 1477479 1477533 1477534 1477535 1477536 1479089 1479251 1479485 1479540 1479605 1479750 1480379 1482373 1482557 1483263 1483268 1483422 1483516 1483668 1483669 1483725 1486352 1486376 1486377 1486469 1486513 1486515 1486538 1486693 1487212

1-7 9-17 9-14 6-19 6-21 9-5 9-7 9-9 6-19 6-21 7-7 7-7 10-6 10-6 10-6 1-7 8-5 7-5 8-5 8-5 8-5 9-9 9-9 2-20 6-19 6-21 7-5 9-5 9-5 9-7 10-7 9-7 9-9 7-9 2-3 4-3 2-19 2-19 9-7 2-19 2-3 2-3 4-3 4-5 10-11 10-11 2-3 9-5 9-7 6-19 6-21 9-5

ITEM

PART NO. PG

2

8 8 7 22 2 8 8 10 11 2 3 4 15 1 1 4 2 5 1 3 9 2 2 11 15 20 34 1 1 46 15 33 7 9 9 14 12 30 30 6 6 15 15 31 2 18 5 5 12

©2002 HYSTER COMPANY

1487222 1487927 1487928 1487933 1488070 1488072 1488073 1488079 1488193 1488195 1488197 1488274 1488284 1488287 1488294 1488299 1488304 1488388 1488389 1488565 1488575 1488578 1488585 1488590 1488595 1488723 1488878 1489880 1489961 1490097 1490358 1490360 1490362 1490364 1490409 1490559 1490560 1490573 1490574 1490631 1490633 1490652

1490805 1491572 1491573

9-7 9-9 9-5 6-19 6-19 6-19 6-4 6-3 6-3 7-15 6-4 6-3 6-3 8-5 8-5 8-5 8-5 8-5 8-5 1-7 1-7 8-5 8-5 8-5 8-5 8-5 8-5 8-7 7-15 7-13 8-16 7-9 8-16 9-7 9-7 9-7 9-7 6-21 6-21 6-21 1-9 1-9 2-3 2-7 2-3 2-7 2-4 2-9 2-11 1-9 9-17 9-14

ITEM

PART NO.

PG

30 26 6 7 9 10 39 34 34 11 37 34 36 16 16 16 16 16 16 12 12 22 22 22 22 22 22 3 6 9 5 13 1 17 16 9 6 10 7 9 2 17 32

1491705

32

1495885 1495887 1495890

6-19 6-19 6-21 9-7 6-19 6-21 9-5 9-5 7-3 7-13 8-16 6-17 3-13 1-9 9-5 9-7 9-9 6-17 6-17 6-19 6-21 9-14 9-17 9-14 9-17 9-14 9-17 9-14 9-17 9-17 9-14 9-17 9-14 9-17 9-17 9-14 9-17 9-17 9-14 9-17 9-14 9-17 9-14 9-17 9-17 10-8 9-14 9-17 9-17 9-17 9-17 9-17

45 17 17 16

1491789 1492291

1492292 1493527 1494337 1494610 1494618 1494689 1495154 1495182 1495583 1495584 1495599 1495871 1495872 1495873 1495874 1495875 1495876 1495878

1495879 1495880 1495882 1495883 1495884

1495891 1495892 1495893 1495894

See Service Manual for service procedures.

ITEM 11 13 12 10 19 19 18 5 15 10 6 13 20 19 19 37 38 28 29 20 20 10 26 22 22 4 25 5 12 20 23 24 3 6 7 2 5 17 9 9 1 4 6 11 21 13 8 8 18 10 2 3

PART NO. PG 1495895 1495896 1495897 1495898 1495899 1495900 1495901 1495921 1495929 1496018 1496175 1496180 1496181 1497736 1497754 1497755 1497756 1497757 1497758 1497778 1497914 1497941 1497958 1498078 1498180 1498192 1498193 1498194 1498195 1498196 1498253 1498254 1498268 1498322 1498456 1498457 1498458 1498460 1498826 1499813 1499928 1500283 1500740 1500830 1500857 1501192 1502091

9-17 9-17 9-17 9-17 9-17 9-14 9-17 9-17 9-17 9-14 9-14 9-17 6-7 3-9 3-9 6-21 2-20 2-20 2-20 2-20 2-20 10-8 7-9 9-3 9-3 5-9 6-19 6-21 6-7 6-7 6-7 6-7 6-9 6-7 6-7 6-7 10-9 10-9 2-4 2-4 2-4 2-4 7-13 6-7 6-17 10-11 6-17 8-7 9-5 9-7 9-7 6-17

ITEM 19 1 13 16 23 11 27 14 15 7 21 10 3

23 1 1 1 1 1 6 16 18 1 3 27 27 8 2 1 4 7 4 3 7 7 13 48 48 48 48 1 6 30 21 33 1 10 8 4 8 11-5

UNIT CODE C470/C471 NORTH AMERICA

07/2002

NUMERICAL INDEX (Continued) PART NO.

PG

1502092 1502093 1502094 1502095

6-17 6-17 6-17 3-13 6-17 6-17 6-17 3-13 6-17 3-13 6-17 3-13 6-17 3-13 6-17 3-13 6-17 6-17 6-17 6-17 6-17 6-17 6-17 6-17 3-13 6-17 3-13 6-17 6-17 6-17 6-17 3-13 6-17 6-17 6-17 4-5 4-11 9-9 9-9 4-6 4-6 3-13 3-13 3-13 3-13 3-13 3-13 3-13 3-13 3-13 3-13 6-3

1502096 1502097 1502098 1502099 1502100 1502101 1502102 1502103 1502104 1502105 1502106 1502108 1502110 1502111 1502113 1502114 1502115 1502118 1502162 1502169 1502172 1502173 1502638 1502640 1502990 1502991 1503278 1503279 1504305 1504307 1504308 1504310 1504311 1504362 1504363 1504364 1504365 1504376 1506111 11-6

ITEM 9 23 24 21 25 26 6 6 18 7 3 8 21 8 20 8 19 11 4 17 12 14 16 5 17 10 18 22 7 27 1 15 2 1 2 25

PART NO. PG 1507332 1507340 1507349 1507365 1507369 1507370 1507372 1507373 1507376 1507378 1507379 1507380 1507381 1507382 1507383 1507384 1508110 1508111 1508112 1510408 1510574 1510655 1511203 1511208 1511213 1511681 1512981 1512982 1513858 1513981 1513982 1514222 1514223

4 42 7 8 3 4 4 11 9 12 13 14 16 2 25

1514224 1514225 1514226 1514866 1517133 1517473 1517512 1518881 1518883

3-9 3-9 3-9 3-9 3-9 3-9 3-9 3-9 3-9 3-9 3-9 3-9 3-9 4-5 3-9 3-9 3-9 3-13 3-13 3-13 7-15 3-9 4-3 7-9 7-9 7-9 1-7 2-4 2-4 5-3 9-14 9-17 9-14 9-17 9-14 9-17 9-14 9-17 9-14 9-17 9-14 9-17 9-14 9-17 7-5 2-4 3-13 5-3 9-9 9-14 9-17 9-14

ITEM 16 26 32 33 11 12 20 21 31 2 1 3 4 27 34 35 5 1 5 10 10 39 30 1 1 1 16 48 48 8 14 30 17 33 15 31 16 32 20 36 13 29 19 35 7 47 19 41 22 18 34 12

PART NO. PG 1518884 1519599 1519601 1519602 1520480 1520646 1520858 1520860 1522320 1523495 1524149 1524150 1524151 1524152 1524665 1524666 1524667 1524669 1524670 1524671 2013099 2013649 2013771 2014915 2021593 2021802 2031173 2032026 2033612

2034303 2034306 2034482 2034483 2034484 2034488 2034638 2034871 2034907 2034908 2034909

See Service Manual for service procedures.

9-17 9-14 9-17 2-7 2-7 2-7 2-4 6-9 4-5 4-9 4-5 6-7 6-9 3-3 3-3 6-9 6-9 6-9 6-9 2-7 2-7 2-7 2-7 2-7 2-7 8-14 1-9 10-7 6-3 3-3 3-5 1-3 2-3 5-9 6-3 10-8 10-9 10-11 4-15 4-21 3-11 10-8 10-9 2-17 2-17 2-17 1-3 2-4 7-15 8-5 7-9 8-5

ITEM 28 24 37 1 1 1 46 18 19 7 5 1 12 15 13 11 2 6 1 1 1 1 1 1 11 19 1 32 33 5 6 5 2 12 12 14 20 6 19 11 17 3 1 12 4 48 12 7 17 6

PART NO. PG 2034912 2034913 2034926 2035149 2035150 2035168 2035285 2035396 2035480 2035482 2035486 2035515 2035516 2035518 2035524 2035528 2035538 2035700 2035714 2035767 2036134 2036141 2036504 2037461 2037462 2037463 2037464 2037465 2037679 2037819 2038016 2038970 2040522 2040896 2041014 2041866 2041868 2041891 2041901 2041904 2041911 2041916 2041921 2041932 2041942 2041945 2041952 2041957 2041962

5-3 5-3 3-11 6-3 6-11 5-3 2-9 2-11 2-17 3-11 3-11 3-11 3-11 3-11 3-11 5-3 10-14 2-20 2-4 2-3 2-19 1-3 3-11 1-4 10-11 3-11 3-11 3-11 3-11 3-11 10-13 10-13 2-9 2-11 2-3 3-3 3-13 10-13 6-15 6-15 8-3 8-3 8-3 8-3 8-3 8-3 8-3 8-3 8-3 8-3 8-3 8-3

ITEM 8 10 10 4 4 19 19 2 3 4 10 2 22 12 11 4 4 48 24 4 8 9 29 23 20 1 26 24 10 2 32 32 27 34 3

2 2 2 2 2 2 3 3 3 3 3 3

©2002 HYSTER COMPANY

UNIT CODE C470/C471 NORTH AMERICA

07/2002

NUMERICAL INDEX (Continued) PART NO. PG 2042519 2042912 2043243 2043574 2043577 2043578 2043579 2043580 2044203 2044206 2044241 2044245 2044246 2044247 2044250 2044264 2044266 2044267 2044268 2044271 2044273 2044274 2044275 2044278 2044279 2044280 2044281 2044282 2044292 2044293 2044294 2044310 2044494 2044514 2044943 2044945 2045293 2045470 2045473 2045530 2045531 2045544 2045594 2045615 2045616

4-3 4-6 2-7 6-3 6-7 9-11 9-11 9-11 9-11 9-5 9-7 2-4 2-4 8-14 8-12 8-12 8-12 8-12 8-14 8-14 8-14 8-14 8-14 8-14 8-14 8-14 7-11 8-13 7-11 7-11 8-13 8-13 8-13 8-12 8-12 8-12 8-12 10-9 9-9 9-11 9-11 1-9 3-3 4-3 4-5 6-17 6-17 7-11 10-11 6-9 6-19 6-21

ITEM 19 2 29

1 1 3 33 48 48

2 2 2 2 1 1 1 1 16 16 16 16 16 16 16 6 6 6 6 3 10 1 1 2 24 2 2

5 11 5 8 8

©2002 HYSTER COMPANY

PART NO. PG 2045618 2045620 2045878 2045926 2046247 2046248 2046287 2046288 2046290 2046308 2046444 2046445 2046577 2046578 2046579 2046581 2046612 2046614 2046634 2046635 2046875 2046919 2047049 2047050 2047051 2047098 2047099 2047100 2047101 2047102 2047103 2047104 2047106 2047108 2047133 2047194 2047808 2047819 2047820 2047826 2047855 2048271 2048454 2048455 2049629 2049630

6-9 6-7 6-4 9-3 9-11 9-11 4-5 7-11 7-11 5-9 5-3 6-3 7-11 7-11 7-11 7-11 6-19 6-19 6-21 2-3 2-3 8-12 9-9 8-14 8-14 8-14 7-3 7-3 7-3 7-3 7-3 7-3 7-11 6-19 6-21 6-19 6-21 4-3 4-13 6-3 9-9 10-8 10-9 10-8 10-9 5-3 6-7 9-9 4-13 4-13 4-11 4-11

ITEM 3 7 41 1 5 6 21 6 6 16 35

6 8 26 26 1 1 5 43

1 1 1 2 2 2 5 8 8 8 8 25 33 17 15 19 16 20 35 9 16 9 10 2 4

PART NO.

PG

2049631 2049632 2049633 2049634 2049635 2049636 2049637 2049638 2049639 2050275 2050277 2050278 2050332 2050339 2050867 2051146 2051147 2052148 2052149 2052150 2052235

4-11 4-11 4-11 4-11 4-11 4-11 4-11 4-11 4-11 3-11 2-3 2-3 2-3 2-3 4-11 9-11 9-11 2-17 2-17 2-17 4-21 6-15 6-3 6-9 10-13 4-5 4-9 2-3 1-9 1-9 2-3 2-3 4-5 10-13 5-7 5-7 5-7 8-9 3-3 6-3 7-3 8-3 9-12 5-3 9-11 3-7 3-7 8-9 2-9 2-11 8-9 2-4

2052692 2052700 2052836 2053376 2053453 2054268 2054269 2054307 2054407 2055310 2055339 2056297 2056298 2056299 2302007 2302012 2302067 2302118 2302265 2302281 2302348 2302353 2302385 2302409 2302461 2302509 2302545

See Service Manual for service procedures.

ITEM 6 9 11 14 15 16 17 18 19 18 1 1 1 1 20

14 14 14 8 7 29 6 7 1 4 14 18 4 4 22 1 2 5 3 5 34 5 12 9 13 24 10 28 9 5 31 31 10 43

PART NO. PG 2302554 2302574 2302583 2302624 2302662 2302673 2302695 2302703 2302762 2302771 2302887 2302907 2302911 2302912 2302926 2302952 2303049 2303113 2303121 2303157 2303164 2303207 2303227 2303234 2303239 2303249 2303287 2303300 2303359 2303558 2303615 2303689 2303700 2303729 2303739 2303781 2303801 2303803 2303804 2303821 2303858

5-11 4-13 2-17 9-3 9-11 3-11 3-7 1-3 1-3 5-11 9-5 9-7 9-3 3-7 3-7 2-20 1-3 1-3 8-5 8-9 10-3 3-7 2-4 4-3 4-5 2-11 3-7 7-13 4-21 6-15 2-9 2-11 2-9 2-11 10-5 1-3 5-3 5-7 2-11 1-3 6-17 5-3 5-3 10-9 2-9 2-11 1-3 5-11 2-9 2-11 9-5 9-7

ITEM 10 14 9 16 3 13 19 26 26 5 14 23 12 23 34 3 17 15 15 7 17 21 41 8 8 37 19 2 2 1 21 21 9 9 6 17 17 41 16 31 32 13 1 20 20 17 17 16 16 16 3 11-7

UNIT CODE C470/C471 NORTH AMERICA

07/2002

NUMERICAL INDEX (Continued) PART NO.

PG

2303911 2303924

1-3 4-17 4-19 4-13 9-11 4-19 1-9 2-9 2-11 8-11 2-17 7-3 8-3 4-11 4-13 7-3 8-3 9-7 5-11 2-9 2-11 2-9 2-11 5-7 5-11 5-3 5-9 7-11 9-7 2-13 2-15 2-17 10-14 3-7 10-14 6-19 6-21 6-21 6-3 6-11 3-7 6-19 6-21 9-7 9-9 7-11 3-7 3-7 2-9 2-11 4-13 3-3

2303998 2304041 2304048 2304112 2304170 2304231 2304334 2304346 2304353 2304397 2304451 2304468 2304498 2304572 2304598 2304625 2304627 2304638 2304641 2304652

2304676 2304693 2304696 2304717

2304746 2304787 2304805

2304902 2304927 2304967 2304976 2304993 2305010 11-8

ITEM 15 6 5 15 4 7 6 15 15 11 5 8 8 8 8 14 14 15 12 28 28 27 27 6 8 16 4 3 19 2 9 8 4 18 4 12 11 13 4 14 29 14 14 39 33 19 17 26 10 10 2 25

PART NO. PG 2305052 2305060 2305066 2305087 2305090 2305096 2305104 2305122 2305173 2305196 2305219 2305275 2305417 2305493 2305510 2305540 2305577 2305581 2305594 2305605 2305689 2305717 2305757 2305770 2305783 2305803 2305811 2305818 2305855 2305879 2305886 2305895 2305916 2305926 2305959 2305992 2306018 2306030 2306045 2306047 2306062

ITEM

5-3 1-3 5-3 4-5 8-9 2-17 8-3 4-17 8-11 10-14 4-17 4-19 9-3 9-9 1-9 3-3 4-11 4-13 7-11 2-9 2-11 9-3 9-9 4-17 4-19 10-14 10-14 1-9 4-17 9-3 4-19 5-9 5-11 5-3 1-9 4-19 2-9 2-11 5-3 3-3 1-3 2-11 8-9 4-11 4-13 8-11 1-9 1-3 3-3 10-14 10-14 9-3

3 23 31 28 1 7 16 17 10 1 3 3 5 6 8 34 10 11 1 6 6 12 28 16 15 6 6 7 8 8 14 6 40 15 1 13 13 42 34 16 36 5 7 7 12 3 1 17 6 6 4

PART NO. PG 2306077 2306090 2306093 2306123 2306143 2306159 2306205 2306236 2306243 2306246 2306269 2306324 2306344 2306366 2306376 2306377 2306459 2306501 2306542 2306708 2306755 2306899 2306904 2306918 2306942 2306981 2307023 2307172 2307204 2307220 2307226 2307241 2307254 2307281 2307345 2307351 2307384 2307400 2307413 2307423 2307468 2307487 2307574

See Service Manual for service procedures.

10-3 3-11 9-3 1-3 4-19 4-17 1-3 9-5 9-7 1-3 6-19 6-21 8-9 9-3 2-17 9-11 5-11 9-3 9-9 3-7 2-9 2-11 9-5 4-19 10-5 1-4 7-15 8-9 7-7 8-11 9-3 2-13 4-17 6-9 5-11 9-5 4-11 4-13 3-7 3-3 10-8 3-11 4-13 1-9 10-8 7-15 8-7 3-3 4-17 4-19 4-11 4-13

ITEM 19 21 12 17 16 1 19 11 5 20 22 22 8 12 6 2 9 12 27 20 11 11 14 17 7 30 1 10 4 4 5 3 13 10 6 7 1 1 19 22 1 14 6 12 2 2 5 20 5 4 5 5

PART NO. PG 2307596 2307599 2307711 2307779 2307803 2307827 2307829 2307856 2307966 2307976 2307977 2308040 2308076 2308077

2308118 2308286 2308342 2308384 2308468 2308483 2308497 2308522

2308542 2308557

2308558 2308606 2308646 2308709 2308812 2308872 2308939 2308943 2308995 2309066 2309084 2309129

3-3 3-7 9-7 8-9 9-7 2-9 2-11 5-7 5-11 9-7 7-11 8-13 5-11 6-3 2-15 10-9 1-9 5-3 5-3 5-9 10-8 10-9 2-20 5-3 6-3 1-9 3-7 6-15 7-3 7-13 8-3 9-3 9-9 7-7 8-3 8-11 9-9 4-13 4-17 8-3 3-7 4-21 6-15 7-3 8-3 7-7 8-11 2-20 5-11 1-9 5-3 5-5

ITEM 30 15 35 10 36 30 30 1 1 32 17 17 3 23 10 1 13 1 16 5 3 15 8 7 34 4 35 12 16 8 19 6 7 8 18 8 5 16 7 15 33 4 3 13 13 7 7 5 7 6 9

©2002 HYSTER COMPANY

UNIT CODE C470/C471 NORTH AMERICA

07/2002

NUMERICAL INDEX (Continued) PART NO. PG 2309196 2309200 2309223 2309266 2309281 2309309 2309310 2309315 2309360 2309425 2309452 2309466 2309481 2309514

2309525 2309528 2309538 2309614 2309712 2309719 2309765 2309766 2309850

5-3 5-3 10-11 9-3 9-9 3-3 2-11 4-11 4-13 5-3 2-11 2-11 3-7 5-3 4-21 7-3 8-3 9-3 9-9 3-11 3-11 1-3 1-3 9-3 9-9 8-15 10-5 4-11 4-13 7-15 4-17

ITEM 37 27 16 5 6 23 38 3 3 38 39 40 31 23 9 5 5 9 8 16 25 25 25 5 6 16 8 13 13 8 2

©2002 HYSTER COMPANY

PART NO. PG 2309903 2309976

2310075 2310104 2310113 2310134 2310136 2310139 2310192 2310199 2310238 2310326 2310327 2310334 2310343 2310385 2310390 2310430 2310431 2310435 2310443 2310542 2310560 2310577

4-19 4-13 7-5 8-5 8-9 8-11 6-3 8-12 2-13 1-9 3-7 10-8 4-17 4-19 2-15 8-9 9-3 9-9 5-11 4-17 9-5 9-7 3-7 6-3 7-9 5-3 2-11 8-9 10-3 10-5 2-13

ITEM 2 4 3 20 3 2 5 5 10 6 19 1 9 8 8 5 13 12 15 15 21 12 32 17 14 22 23 5 8 1

PART NO.

PG

2310628 2310691 2310707 2310710 2310768 2310773

3-7 2-17 5-3 9-5 10-5 7-3 8-3 9-3 9-9 7-3 8-3 9-3 8-12 1-3 6-15 5-11 5-3 5-3 8-11 7-7 8-11 2-20 3-3 10-5 7-3 8-3 9-3 9-5 8-3 10-5 7-13

2310824

2310840 2310970 2310978 2311007 2311041 2311112 2311159 2311241 2311302 2311467 2311471 2311479 2311502 2311504 2311528 2311624 2311676

See Service Manual for service procedures.

ITEM 14 30 4 2 7 7 11 15 3 4 2 5 1 12 16 43 39 3 6 6 5 34 9 11 10 12 17 17 11 7

PART NO. PG 2311684 2311711 2311746 2311762 2311818 2311848 2311932 2311941

2311972 2311976 3002339 3032404 8507700 8507710 8507713 8507720 8507725 8507730

8-3 3-11 4-11 4-13 1-9 3-7 10-3 2-11 2-13 6-19 6-21 7-3 8-3 9-3 9-9 2-13 2-15 6-19 6-21 4-17 4-19 5-11 8-3 8-3 8-3 8-3 8-3 8-3

ITEM 20 17 12 12 6 36 20 24 28 28 6 6 10 9 4 7 23 23 18 18 13 1 1 1 1 1 1

11-9

NOTES

11-10