Hyster ELECTRIC J30XMT2 J35XMT2 J40XMT2 (H160) Parts Manual - PDF DOWNLOAD

PARTS MANUAL ELECTRIC J30XMT2, J35XMT2, J40XMT2 (H160)

CUSTOMER EDITION

1463774 01/2002

©2002 Hyster Company

UNIT CODE H160 NORTH AMERICA

01/2002

SECTIONS

1

FRAME

2

ELECTRICAL SYSTEM

3

DRIVE UNIT

4

STEERING SYSTEM

5

BRAKE/ACCELERATOR SYSTEM

6

HYDRAULIC SYSTEM

7

MAST-TWO STAGE LIMITED FREE-LIFT

8

MAST-THREE STAGE FULL FREE-LIFT

9

MAST-TWO STAGE FULL FREE-LIFT

10

OPTIONS

11

NUMERICAL INDEX

This Parts Manual is divided into 11 major sections which are listed above. Quick reference to these sections can be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages to the corresponding tab.

UNIT CODE H160 NORTH AMERICA

01/2002

TABLE OF CONTENTS DESCRIPTION

PAGE

A ACCELERATOR/MONOTROL PEDAL ................................................................................................................. 5-2 B BACKUP ALARM ............................................................................................................................................. 10-14 BATTERY CONNECTOR ................................................................................................................................... 2-18 BATTERY ROLLER AND RETAINER GROUP................................................................................................. 10-20 BRAKE ASSEMBLY ........................................................................................................................................... 5-20 BRAKE MASTER CYLINDER .............................................................................................................................. 5-6 BRAKE PEDAL LINKAGE .................................................................................................................................... 5-4 C CARRIAGE THREE STAGE FULL FREE-LIFT .................................................................................................................. 8-14 TWO STAGE FULL FREE-LIFT ...................................................................................................................... 9-14 TWO STAGE LIMITED FREE-LIFT................................................................................................................... 7-9 CONTROL VALVE .............................................................................................................................................. 6-10 COUNTERWEIGHT ............................................................................................................................................. 1-6 D DASH DISPLAY.................................................................................................................................................. 2-28 DC-DC CONVERTER ...................................................................................................................................... 10-18 DECAL AND PLATE LOCATION ........................................................................................................................ 1-16 E

ELECTRICAL ASSEMBLY S/N PENDING PER ECN 83346-31............................................................................................................. 2-2 "EE" CONSTRUCTION..................................................................................................................................... 2-8 S/N PENDING PER ECN 83346-31 .............................................................................................................. 2-4 ELECTRICALLY RELEASED PARK BRAKE...................................................................................................... 5-12

F FLOORPLATES AND COVERS ........................................................................................................................... 1-2 FORK THREE STAGE FULL FREE-LIFT .................................................................................................................. 8-22 TWO STAGE FULL FREE-LIFT ...................................................................................................................... 9-22 TWO STAGE LIMITED FREE-LIFT................................................................................................................. 7-18 FREE LIFT THREE STAGE FULL FREE-LIFT .................................................................................................................... 8-6 TWO STAGE FULL FREE-LIFT ........................................................................................................................ 9-6 FREE LIFT CYLINDER THREE STAGE FULL FREE-LIFT .................................................................................................................. 8-12 TWO STAGE FULL FREE-LIFT ...................................................................................................................... 9-12 FRONT LIGHTS ................................................................................................................................................. 10-8 H HAND PUMP ........................................................................................................................................................ 4-4 HANDLEVER........................................................................................................................................................ 6-2 HEADER HOSE THREE STAGE FULL FREE-LIFT .................................................................................................................. 8-20 TWO STAGE FULL FREE-LIFT ...................................................................................................................... 9-20 ©2002 HYSTER COMPANY

See Service Manual for service procedures.

i

UNIT CODE H160 NORTH AMERICA

01/2002

TABLE OF CONTENTS (Continued) DESCRIPTION

PAGE H (continued)

TWO STAGE LIMITED FREE-LIFT................................................................................................................. 7-16 HEADER HOSE ATTACHING PARTS THREE STAGE FULL FREE-LIFT .................................................................................................................. 8-18 TWO STAGE FULL FREE-LIFT ...................................................................................................................... 9-18 TWO STAGE LIMITED FREE-LIFT................................................................................................................. 7-14 HYDRAULIC LIFT PUMP ASSEMBLY 12 CC.............................................................................................................................................................. 6-24 HYDRAULIC MOTOR S/N PENDING PER ECN 83346-61........................................................................................................... 6-18 S/N PENDING PER ECN 83346-61 ............................................................................................................ 6-20 WITH 12 CC PUMP ........................................................................................................................................ 6-14 WITH 19 CC PUMP S/N PENDING PER ECN 83346-51 ....................................................................................................... 6-16 HYDRAULIC PUMP 12 CC.............................................................................................................................................................. 6-22 HYDRAULIC PUMP ASSEMBLY 19 CC.............................................................................................................................................................. 6-28 HYDRAULIC SYSTEM ....................................................................................................................................... 6-32 HYDRAULIC VALVE AND ATTACHING PARTS ................................................................................................... 6-6

I INNER AND OUTER MAST TWO STAGE FULL FREE-LIFT ........................................................................................................................ 9-2 TWO STAGE LIMITED FREE-LIFT................................................................................................................... 7-2 INNER, INTERMEDIATE, AND OUTER MAST THREE STAGE FULL FREE-LIFT .................................................................................................................... 8-2 INTEGRAL SIDE-SHIFT CARRIAGE TWO AND THREE STAGE FULL FREE-LIFT ................................................................................................ 8-24 TWO STAGE LIMITED FREE-LIFT................................................................................................................. 7-20 INTEGRAL SIDE-SHIFT HYDRAULIC HOSES TWO AND THREE STAGE FULL FREE-LIFT ................................................................................................ 7-24 TWO STAGE LIMITED FREE-LIFT................................................................................................................. 7-23 L LIFT PUMP AND MOTOR ATTACHING PARTS 12 CC..............................................................................................................................................................

LIGHTING SYSTEM...........................................................................................................................................

LINE CONTACTOR ............................................................................................................................................

LOAD BACKREST EXTENSION THREE STAGE FULL FREE-LIFT ..................................................................................................................

TWO STAGE FULL FREE-LIFT ......................................................................................................................

TWO STAGE LIMITED FREE-LIFT.................................................................................................................

6-26 10-6 2-22 8-15 9-15 7-10

M MAIN CYLINDER THREE STAGE FULL FREE-LIFT .................................................................................................................... 8-8 TWO STAGE FULL FREE-LIFT ........................................................................................................................ 9-8 TWO STAGE LIMITED FREE-LIFT................................................................................................................... 7-6 MAIN LIFT ii

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE H160 NORTH AMERICA

01/2002

TABLE OF CONTENTS (Continued) DESCRIPTION

PAGE M (continued)

THREE STAGE FULL FREE-LIFT .................................................................................................................... 8-4 TWO STAGE FULL FREE-LIFT ........................................................................................................................ 9-4 TWO STAGE LIMITED FREE-LIFT................................................................................................................... 7-4 MASTER DRIVE UNIT ......................................................................................................................................... 3-2 MOTOR COOLING FAN ................................................................................................................................... 10-16 N NON-SUSPENSION SEAT................................................................................................................................. 1-12 O OVERHEAD GUARD............................................................................................................................................ 1-8 P PARK BRAKE ..................................................................................................................................................... 5-18 PARK BRAKE ELECTRICAL COMPONENTS COVERS ................................................................................... 5-16 PARK BRAKE LINKAGE ...................................................................................................................................... 5-8 POWER STEERING WITHOUT ON DEMAND CONTROL.............................................................................................................. 2-16 POWER STEERING ASSEMBLY WITH ON DEMAND CONTROL ..................................................................................................................... 2-14 POWER STEERING CONTACTOR.................................................................................................................... 2-25 S/N PENDING PER ECN 83519-29........................................................................................................... 2-24 S/N PENDING PER ECN 83519-30 , S/N PENDING PER ECN 83519-31 .............................................. 2-26 PUMP CONTACTOR .......................................................................................................................................... 2-20 PUMP CONTACTOR PANEL.............................................................................................................................. 2-10 "EE" CONSTRUCTION................................................................................................................................... 2-12

R REAR LIGHT ...................................................................................................................................................... 10-9 S SHIFT LEVER ...................................................................................................................................................... 4-6 SIDE-SHIFT ASSEMBLY.................................................................................................................................... 10-2 SIDE-SHIFT CYLINDER .................................................................................................................................... 7-22 SIDE-SHIFT CYLINDER ASSEMBLY S/N PENDING PER ECN 73568-01........................................................................................................... 10-4 S/N PENDING PER ECN 73568-01 ............................................................................................................ 10-5 STATIC STRAP AND DRIP PLATE "EE" CONSTRUCTION................................................................................................................................... 1-10 STEER TIRE AND WHEEL ASSEMBLY .......................................................................................................... 10-24 STEER TIRE AND WHEEL PNEUMATIC ........................................................................................................ 10-23 STEERING MOTOR PREMIUM ....................................................................................................................................................... 4-16 STANDARD..................................................................................................................................................... 4-14 STEERING POD .................................................................................................................................................. 4-2 STEERING PUMP................................................................................................................................................ 4-8 STROBE LIGHT ............................................................................................................................................... 10-10 SUSPENSION SEAT .......................................................................................................................................... 1-14

©2002 HYSTER COMPANY

See Service Manual for service procedures.

iii

UNIT CODE H160 NORTH AMERICA

01/2002

TABLE OF CONTENTS (Continued) DESCRIPTION

PAGE

T TAIL LIGHT....................................................................................................................................................... 10-12 TILT CYLINDER ................................................................................................................................................. 6-30 TILT CYLINDER ATTACHING PARTS THREE STAGE FULL FREE-LIFT .................................................................................................................. 8-16 TWO STAGE FULL FREE-LIFT ...................................................................................................................... 9-16 TWO STAGE LIMITED FREE-LIFT................................................................................................................. 7-12 TIRE AND WHEEL ASSEMBLY ....................................................................................................................... 10-22 TRACTION MOTOR ........................................................................................................................................... 3-12 PREMIUM S/N H160N-02437 .................................................................................................................................. 3-10 STANDARD S/N H160N-02437 .................................................................................................................................... 3-8 TRAIL AXLE ....................................................................................................................................................... 4-10 TRANSMISSION .................................................................................................................................................. 3-4

iv

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE H160 NORTH AMERICA

01/2002

ABBREVIATIONS QUICK REFERENCE SHEET Listed below are abbreviations used in parts manuals to denote the following expressions: TERM

DEFINITION

TERM

DEFINITION

Amp

Amperes

FRE

Freezer Environment

AR

As Required

in.

inches

BDI

Battery Discharge Indicators

LPG

Liquefied Petroleum Gas

BWI

Brush Wear Indicator

MAP

Manifold Absolute Pressure

CE

Communicator End

mm

CRE

Corrosive Environment

millimeters

D/B

Date Break

MSTS

Microprocessor Spark Timing System

dbA

Decibel "A" Scale

NPT

National Pipe Threads

DE

Drive End

O/S

Oversize

ECH

Empty Container Handler

PTO

Power Take Off

ECH-3

Empty Container Handler - 3 High Stacking

RPM

Revolutions per Minute

S/N

Serial Number

TMM

Truck Management Module

UL Type D

Diesel-Powered Safety Rating Diesel-Powered Safety Rating

ECH-4

Empty Container Handler - 4 High Stacking

ECH-5

Empty Container Handler - 5 High Stacking

UL Type DS UL Type E

Battery-Powered Safety Rating

ECH-6

Empty Container Handler - 6 High Stacking

UL Type EE

Battery-Powered Safety Rating

UL Type ES

Battery-Powered Safety Rating

ECH-7

Empty Container Handler - 7 High Stacking

UL Type G

Gasoline-Powered Safety Rating

ECM

Electronic Control Module

ECN

Engineering Change Notice

EEPROM

Electrically Erasable Programmable Read Only Memory

EPROM

Electrically Programmable Read Only Memory

©2002 HYSTER COMPANY

UL Type GS

Gasoline-Powered Safety Rating

UL Type LP

Gas-Powered Safety Rating

UL Type LPS

LP Gas-Powered Safety Rating

U/S

Undersize

UL

Underwriters Laboratory

V

Volts

See Service Manual for service procedures.

v

UNIT CODE H160 NORTH AMERICA

01/2002

HOW TO USE THE ILLUSTRATED PARTS MANUAL This parts manual describes and illustrates assemblies, subassemblies, and detail parts needed for service replacement.

vi

The different constructions are indicated by keys and footnotes. The callouts correspond to descriptions found on the next page.

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE H160 NORTH AMERICA

01/2002

HOW TO FIND THE DESIRED PART NUMBER WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:

previous page, BEARING CAP (Item 2) is a subpart of the major assembly CASE.

1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.

9. Quantities shown are for one assembly. The quantities of the subpart BEARING CAP are indicated as two and two. This means two per CASE assembly.

2. Turn to the section you chose. Use the Section Table of Contents to determine the assembly which would normally contain the part required. Then locate the part on the assembly breakdown page.

10. Serial number breaks identify the most current parts information and are shown as follows: S/N D001H-2628 Indicates last serial number affected.

S/N D001H-2629 Indicates the first serial number affected.

S/N D001H-1553 S/N D001H-3291 Indicates a range of serial numbers affected.

WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN: 3. Determine the assembly the required part is used on. Turn to the Table of Contents on Page i.

4. Locate the assembly the required part is used on and turn to the page indicated for that assembly.

Then locate the part on the assembly breakdown page.

WHEN THE PART NUMBER IS KNOWN: 5. Use the Numerical Index on Page 11-1 to find the part number. Turn to the page listed and locate the part as indicated by the item number.

GENERAL: The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.

6. Five periods in the PART NO. column (. . . . .) indicate that the part is either Not Serviced Separately or there is a reference to another figure.

A figure reference is denoted by a pointing hand followed by a figure number in the DESCRIPTION column (☞Figure 10) 7. Keys are used to show two or more similar assemblies, RH and LH assembly parts, etc.

Select the appropriate key, "A", "B", "C", "D", or "E" and the corresponding quantity column to find the required parts. Two periods in the QTY column (..) indicate that the part is not used for that assembly.

8. Indented descriptions under the DESCRIPTION column are used to indicate assemblies and subparts of assemblies. In the example on the ©2002 HYSTER COMPANY

ECN numbers for pending serial numbers are shown to allow for the inclusion of the most current parts information and are identified as follows: S/N Pending Per ECN 63243 Indicates a pending serial number for last unit affected.

S/N Pending Per ECN 63243 Indicates a pending serial number for first unit affected.

Date breaks are used to indicate when a change occurred but a subsequent serial number break was not recorded. This is an arbitrary date usually based on the ECN release and are identified as follows: D/B 3/00 Indicates that a change occurred sometime within that month for the item affected.

D/B 3/00 Indicates that a change occurred sometime within that month for the item affected.

D/B 3/00 D/B 4/00 Indicates a range of production dates of the item affected.

Contact your local dealer for Hyster lift trucks for serial number information for items with a ECN or a date break.

ORDERING PARTS: When ordering replacement parts, give the unit serial number, part number, name of part and quantity required.

For any further information on parts, service, or ordering, consult your local dealer for Hyster lift trucks.

See Service Manual for service procedures.

vii

UNIT CODE H160 NORTH AMERICA

01/2002

IDENTIFICATION OF TRUCK SERIAL NUMBERS

(1) and (2)

The first letter and three numbers indicate the truck unit code.

(3)

The second letter indicates the plant of manufacture.

(4)

The four or five digit number indicates the production sequence number of the truck.

(5)

The final letter indicates the year of manufacture starting with "A" in 1957 and 1980.

The letters "I", "O", and "Q" will not be used.

For pending serial numbers contact your local dealer for Hyster lift trucks.

Parts referred to in this book as right or left hand parts are in accordance with the illustration above.

viii

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE H160 NORTH AMERICA

01/2002

IDENTIFICATION OF MAST SERIAL NUMBERS

(1) and (2)

The first letter and number indicates the mast unit code.

(3)

The second letter indicates the plant of manufacture.

(4)

The four or five digit number indicates the production sequence number of the mast.

(5)

Carriage travel in millimeters stamped just below the serial number.

Mast Group identification consists of mast unit code (1) and (2) plus carriage travel (5).

For pending production sequence numbers contact your local dealer for Hyster lift trucks.

LIFT EQUIPMENT IDENTIFICATION 1. Fork part number, capacity rating, plant code letter, and date of manufacture are stamped approximately six inches below the top of most forks.

2. The carriage group number is stamped on the right hand side of the top crossmember (pin type) or on the back of the right hand end of the bottom crossmember (hook type). A date code has two letters in line with or below the carriage group number.

3. The mast identification number has a unit code, a letter indicating the plant of manufacture, and a serial number. Underneath the production sequence number is a four digit number that indicates the carriage travel in millimeters.

4. Tilt and lift cylinder group numbers are stamped on the cylinder shell.

Always refer to the group, serial, or part number when ordering service parts.

Modification of masts and carriages by SPED (Special Products Engineering Department) are identified by a model prefix code beginning with the letter "S". contact your dealer for Hyster lift trucks for information on these assemblies.

©2002 HYSTER COMPANY

See Service Manual for service procedures.

ix

UNIT CODE H160 NORTH AMERICA

01/2002

IDENTIFICATION OF ATTACHMENT AND SIDE-SHIFT CARRIAGE SERIAL NUMBERS

(1) and (2)

The first letter and three numbers indicate the attachment unit code.

(3)

The second letter indicates the plant of manufacture.

(4)

The four or five digit number indicates the production sequence number.

For pending production sequence numbers contact your local dealer for Hyster lift trucks.

Side-shift carriages and attachments have nameplates. Use the serial number found on the nameplate to identify the attachment.

Always refer to the group, serial, or part number when ordering service parts.

Modifications of attachments and side-shift carriages by SPED (Special Products Engineering Department) are identified by a model prefix code beginning with the letter "S". Contact your dealer for Hyster lift trucks for information on these assemblies.

x

See Service Manual for service procedures.

©2002 HYSTER COMPANY

01/2002

UNIT CODE H160 NORTH AMERICA

PUBLICATIONS Every new lift truck is provided with an OPERATING MANUAL. This manual has information that the operator must know for inspection and operation of the lift truck.

SERVICE MAINTENANCE MANUALS, which provide service and overhaul procedures, and PARTS MANUALS with complete replacement part identification, are available at a nominal fee from your Hyster dealer to assist users in effectively maintaining Hyster lift trucks in a safe, useful condition. See the list below for information on ordering specific publications for this model lift truck.

PUBLICATION

HYSTER PART NUMBER

Operating Manual .................................................................................................................. 1463779 Service Manual (Complete) .................................................................................................. 1468296 Parts Manual .......................................................................................................................... 1463774

©2002 HYSTER COMPANY

See Service Manual for service procedures.

xi

NOTES

xii

UNIT CODE H160 NORTH AMERICA

01/2002

1

FRAME

01/2002

UNIT CODE H160 NORTH AMERICA

SECTION 1 FRAME DESCRIPTION

PAGE

COUNTERWEIGHT ............................................................................................................................................. 1-6 DECAL AND PLATE LOCATION ........................................................................................................................ 1-16 FLOORPLATES AND COVERS ........................................................................................................................... 1-2 NON-SUSPENSION SEAT................................................................................................................................. 1-12 OVERHEAD GUARD............................................................................................................................................ 1-8 STATIC STRAP AND DRIP PLATE "EE" CONSTRUCTION................................................................................................................................... 1-10 SUSPENSION SEAT .......................................................................................................................................... 1-14

©2002 HYSTER COMPANY

See Service Manual for service procedures.

1-1

UNIT CODE H160 NORTH AMERICA

01/2002

FLOORPLATES AND COVERS (Figure 1-1)

1-2

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE H160 NORTH AMERICA

01/2002

FLOORPLATES AND COVERS KEY: A: 50.8 in. Wheel Base B: 54.5 in. Wheel Base QTY ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 24 25 26 27 28 29 30 31 32 32 33 34 35 36 37 37 38 39 40 40 41 42 43

2309936 15026 2309977 16634 15156 15176 292502 320157 292680 136887 2311028 19981 2305068 2307799 2305209 296166 320158 292681 292654 292502 320156 292680 136687 2311273 362030 2310622 2013631 15223 320158 292681 1468708 261164 1458412 1458413 1463490 137852 136749 292681 2013626 2013627 2310972 296252 2038655 2038656 287851 292681 2013631

Stud .....................................................................................................................

1 Nut .......................................................................................................................

1 Bushing................................................................................................................

1 Capscrew.............................................................................................................

1 Lockwasher..........................................................................................................

1 Washer ................................................................................................................

2 Capscrew.............................................................................................................

2 Washer ................................................................................................................

4 Lockwasher..........................................................................................................

2 Nut .......................................................................................................................

2 Latch ....................................................................................................................

1 Pin ...................................................................................................................

1 Pin ...................................................................................................................

1 Hose ................................................................................................................

1 Guide...............................................................................................................

1 Capscrew.............................................................................................................

5 Washer ................................................................................................................ 10 Lockwasher..........................................................................................................

5 Nut .......................................................................................................................

5 Capscrew.............................................................................................................

2 Washer ................................................................................................................

2 Lockwasher..........................................................................................................

2 Nut .......................................................................................................................

4 Gas Spring........................................................................................................... ..

Handle .................................................................................................................

1 Plate ....................................................................................................................

1 Spacer .................................................................................................................

2 Cotter Pin.............................................................................................................

2 Washer ................................................................................................................

2 Lockwasher..........................................................................................................

2 Cylinder ...............................................................................................................

2 Seal .....................................................................................................................

1 Battery Cover (50.97 in.)......................................................................................

1 Battery Cover (54.53 in.)...................................................................................... ..

Wire Harness.......................................................................................................

1 Strap Clamp.........................................................................................................

3 Capscrew.............................................................................................................

4 Lockwasher..........................................................................................................

4 Hinge (RH)...........................................................................................................

1 Hinge (LH) ...........................................................................................................

1 Bearing ................................................................................................................

2 Bolt ......................................................................................................................

4 Pivot (RH) ............................................................................................................

1 Pivot (LH).............................................................................................................

1 Capscrew.............................................................................................................

4 Lockwasher..........................................................................................................

4 Spacer .................................................................................................................

2

©2002 HYSTER COMPANY

A

See Service Manual for service procedures.

B

1 1 1 1 1 2 2 4 2 2 1 1 1 1 1 5 10 5 5 2 2 2 4 1 1 1 2 2 2 2 2 1 ..

1 1 2 4 4 1 1 2 4 1 1 4 4 2 1-3

UNIT CODE H160 NORTH AMERICA

01/2002

FLOORPLATES AND COVERS

ITEM

PART NO.

DESCRIPTION

44 45 46 47 48 48 48 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 79 79 79 80 81 82 83

2311598 15176 269200 143413 2036823 2036824 2038653 2038654 1461217 2014534 15086 216735 2042928 2013847 293603 292680 296417 136687 283259 2013646 2013644 1476709 2032522 2032521 1462622 2307691 302047 320156 136687 16458 1462623 2309317 302048 222085 320156 136687 1367837 222085 1460418 1460419 1462768 1462769 144669 15175 15155 221705

Screw...................................................................................................................

2 Washer ................................................................................................................

2 Nut .......................................................................................................................

2 Grommet..............................................................................................................

1 Frame .................................................................................................................. ..

Frame ..................................................................................................................

1 Frame .................................................................................................................. ..

Frame ..................................................................................................................

1 Cover Assembly...................................................................................................

1 Knob ................................................................................................................

1 Nut...................................................................................................................

1 Grommet .........................................................................................................

1 Tow Pin............................................................................................................

1 Retainer...........................................................................................................

1 Capscrew ........................................................................................................

2 Lockwasher .....................................................................................................

2 Lockwasher .....................................................................................................

6 Nut...................................................................................................................

2 Foam Tape ...................................................................................................... AR Seal Strip.........................................................................................................

2 Seal Strip.........................................................................................................

1 Decal (Hyster) .................................................................................................

1 Floorplate (RH) ....................................................................................................

1 Floorplate (LH).....................................................................................................

1 Cowl Cover (Top) .................................................................................................

1 Cover (Front)........................................................................................................

1 Screw...................................................................................................................

4 Washer ................................................................................................................

6 Nut .......................................................................................................................

6 Fitting ...................................................................................................................

1 Cover ...................................................................................................................

1 Pad ......................................................................................................................

2 Screw...................................................................................................................

4 Washer ................................................................................................................

4 Washer ................................................................................................................

4 Nut .......................................................................................................................

4 Screw...................................................................................................................

1 Washer ................................................................................................................

1 Frame ..................................................................................................................

1 Frame .................................................................................................................. ..

Frame ..................................................................................................................

1 Frame .................................................................................................................. ..

Bolt ......................................................................................................................

2 Washer ................................................................................................................

2 Lockwasher..........................................................................................................

2 Nut .......................................................................................................................

2

1-4

b b

b b a a a a

A

See Service Manual for service procedures.

QTY B

2 2 2 1 1 ..

1 ..

1 1 1 1 1 1 2 2 6 2 AR 2 1 1 1 1 1 1 4 6 6 1 1 2 4 4 4 4 1 1 ..

1 ..

1 2 2 2 2

©2002 HYSTER COMPANY

UNIT CODE H160 NORTH AMERICA

01/2002

FLOORPLATES AND COVERS

ITEM

84 85

PART NO.

a 2309470 a 2305060

DESCRIPTION

A

Plate ....................................................................................................................

Padlock ................................................................................................................

1 1

QTY B

1 1

FOOTNOTES: a Used on EE Trucks Only b Used with Battery Side Removal Option

©2002 HYSTER COMPANY

See Service Manual for service procedures.

1-5

UNIT CODE H160 NORTH AMERICA

01/2002

COUNTERWEIGHT (Figure 1-2)

ITEM

1 2 3

1-6

PART NO.

DESCRIPTION

QTY

1458411 293706 296431

Counterweight .............................................................................................................

Capscrew.....................................................................................................................

Washer ........................................................................................................................

See Service Manual for service procedures.

1 4 4

©2002 HYSTER COMPANY

NOTES

1-7

UNIT CODE H160 NORTH AMERICA

01/2002

OVERHEAD GUARD (Figure 1-3)

1-8

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE H160 NORTH AMERICA

01/2002

OVERHEAD GUARD KEY: A: Standard B: Drive-in Rack Option QTY ITEM

1 1 2 2 3 4 5 6 7 8 9 10

a b a b

PART NO.

DESCRIPTION

A

1461023 1461024 1461765 1461766 1353533 1343990 320162 216877 1343647 316678 1363916 1363917

Guard...................................................................................................................

1 Guard...................................................................................................................

1 Guard................................................................................................................... ..

Guard................................................................................................................... ..

Capscrew.............................................................................................................

5 Capscrew.............................................................................................................

1 Washer ................................................................................................................ 12 Nut .......................................................................................................................

6 Handle .................................................................................................................

1 Screw...................................................................................................................

2 Plug ..................................................................................................................... 15 Plug .....................................................................................................................

7

B

.. ..

1 1 5 1 12 6 1 2 15 7

FOOTNOTES: a 50.8 in. Wheel Base b 54.5 in. Wheel Base

©2002 HYSTER COMPANY

See Service Manual for service procedures.

1-9

UNIT CODE H160 NORTH AMERICA

01/2002

STATIC STRAP AND DRIP PLATE (Figure 1-4) "EE" CONSTRUCTION

1-10

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE H160 NORTH AMERICA

01/2002

STATIC STRAP AND DRIP PLATE "EE" CONSTRUCTION ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11

2311313 320158 292681 136681 325182 320156 296405 292501 221733 239503 216895

Drip Pan.......................................................................................................................

Washer ........................................................................................................................

Lockwasher..................................................................................................................

Capscrew.....................................................................................................................

Nut ...............................................................................................................................

Washer ........................................................................................................................

Washer ........................................................................................................................

Capscrew.....................................................................................................................

Washer ........................................................................................................................

Nut ...............................................................................................................................

Static Strap ..................................................................................................................

©2002 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 2 3 3 2 2 2 2 1 1 1

1-11

UNIT CODE H160 NORTH AMERICA

01/2002

NON-SUSPENSION SEAT (Figure 1-5)

1-12

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE H160 NORTH AMERICA

01/2002

NON-SUSPENSION SEAT ITEM

1 2 3 4 5 6 7 8 8 9 9 10 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

a b d d

b a b a

d c c c c c c de de e

PART NO.

DESCRIPTION

QTY

2013588 2013650 18496 15175 145639 1374750 379199 379697 379698 1351473 1351431 1340171 269448 1340172 269449 18727 1354140 221733 26283 364807 364808 18727 221733 379197 379198 364854 2307190 137852 320158

Seat Assembly.............................................................................................................

Seat Assembly.............................................................................................................

Capscrew ................................................................................................................

Washer ....................................................................................................................

Nut...........................................................................................................................

Seat Belt..................................................................................................................

Capscrew ................................................................................................................

Washer ....................................................................................................................

Nut...........................................................................................................................

Seat (Vinyl)..............................................................................................................

Seat .........................................................................................................................

Seat Rail (LH)..........................................................................................................

Seat Rail (LH)..........................................................................................................

Seat Rail (RH) .........................................................................................................

Seat Rail (RH) .........................................................................................................

Capscrew ................................................................................................................

Switch Assembly .....................................................................................................

Washer ....................................................................................................................

Grommet .................................................................................................................

Hip Restraint............................................................................................................

Hip Restraint............................................................................................................

Capscrew ................................................................................................................

Washer ....................................................................................................................

Capscrew ................................................................................................................

Washer ....................................................................................................................

Plug .........................................................................................................................

Clip ..........................................................................................................................

Strap Clamp ............................................................................................................

Washer ....................................................................................................................

1 1 4 4 4 1 2 4 2 1 1 1 1 1 1 4 1 4 1 1 1 4 4 2 2 2 1 1 8

FOOTNOTES: a 50.8 in. Wheel Base b 54.5 in. Wheel Base c Hip Restraint Group d Mounting Hardware e Not Illustrated

©2002 HYSTER COMPANY

See Service Manual for service procedures.

1-13

UNIT CODE H160 NORTH AMERICA

01/2002

SUSPENSION SEAT (Figure 1-6)

1-14

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE H160 NORTH AMERICA

01/2002

SUSPENSION SEAT ITEM

1 1 1 1 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 24 25 26 27 28 29

b a e d de ab

de ab

be ade

c

PART NO.

DESCRIPTION

QTY

1376681 1376682 1376677 1376678 1362047 1374179 1382111 1382112 1362048 1374180 1362049 1354140 1362052 1362053 1392496 1392495 1374188 1362058 1374190 1360872 1362061 1362062 1362063 1362064 143413 18496 15175 1374750 379199 379697 379698 1459112 1459114 1367148 1367150 1367137 1378307 1362065

Seat Assembly.............................................................................................................

Seat Assembly.............................................................................................................

Seat Assembly.............................................................................................................

Seat Assembly.............................................................................................................

Back Cushion ..........................................................................................................

Back Cushion ..........................................................................................................

Back Cushion...............................................................................................................

Seat Cushion ...............................................................................................................

Seat Cushion...........................................................................................................

Seat Cushion...........................................................................................................

Shock Absorber Kit..................................................................................................

Switch Assembly .....................................................................................................

Block........................................................................................................................

Shaft and Bearing Kit ..............................................................................................

Cover (RH) ..............................................................................................................

Cover (LH) ...............................................................................................................

Cover .......................................................................................................................

Holder Kit.................................................................................................................

Cover .......................................................................................................................

Cover .......................................................................................................................

Knob Kit...................................................................................................................

Tape Kit ...................................................................................................................

Hip Restraint............................................................................................................

Hip Restraint ................................................................................................................

Grommet......................................................................................................................

Capscrew.....................................................................................................................

Washer ........................................................................................................................

Seat Belt ......................................................................................................................

Capscrew.....................................................................................................................

Washer ........................................................................................................................

Nut ...............................................................................................................................

Slide Rail Kit ................................................................................................................

Seat Rail Kit .................................................................................................................

Bolt ..............................................................................................................................

Nut ...............................................................................................................................

Suspension Spring Kit .................................................................................................

Suspension Cable Kit ..................................................................................................

Hardware Kit ................................................................................................................

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 4 1 2 4 2 1 1 8 4 1 1 1

FOOTNOTES: a Fabric Seat on 50.8 in. Wheel Base b Fabric Seat on 54.5 in. Wheel Base c Not Illustrated d Vinyl Seat on 50.8 in. Wheel Base e Vinyl Seat on 54.5 in.Wheel Base

©2002 HYSTER COMPANY

See Service Manual for service procedures.

1-15

UNIT CODE H160 NORTH AMERICA

01/2002

DECAL AND PLATE LOCATION (Figure 1-7)

1-16

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE H160 NORTH AMERICA

01/2002

DECAL AND PLATE LOCATION ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 8 9 10 11 12 13 13 14 15 16 17 18 19 20 21 22 22 22 23 24 25 26 27 28

1354159 1330920 1336605 1335129 1339843 1330917 2303178 2306476 2309799 1343276 2306018 1338178 1330922 325956 325958 389692 222023 389687 1473843 2308226 2309076 2307591 1330924 2307049 2308078 2309830 2305417 275661 275663 1476709 196927 1495277

Label (Model)...............................................................................................................

Label (No Riders) ........................................................................................................

Label (Operator Warning) ............................................................................................

Label (Pinch Point) ......................................................................................................

Label (Overhead Guard)..............................................................................................

Label (Operator Restraint) ...........................................................................................

Label (Tilt Column) ......................................................................................................

Label (Parking Brake) ..................................................................................................

Label (Parking Brake) ..................................................................................................

Label (Mast Warning) ..................................................................................................

Label (Hyster) ..............................................................................................................

Label (Mast Warning) ..................................................................................................

Label (Battery Disconnect) ..........................................................................................

UL Inspection Plate (Type EE).....................................................................................

UL Inspection Plate (Type E) .......................................................................................

Label (US Patents and Trademarks)............................................................................

Rivet.............................................................................................................................

Cover ...........................................................................................................................

Label (Nameplate) .......................................................................................................

Label (Fork Spread).....................................................................................................

Label (Side-Shift) .........................................................................................................

Label (Fork Function)...................................................................................................

Label (Battery Spacer).................................................................................................

Label (Model 35)..........................................................................................................

Label (Model 40)..........................................................................................................

Label (Model 30)..........................................................................................................

Label (Hyster) ..............................................................................................................

Label (Freezer) ............................................................................................................

Label (Corrosion) .........................................................................................................

Decal (Hyster)..............................................................................................................

Label (Type EE) ...........................................................................................................

UL Inspection Plate (Type E) .......................................................................................

©2002 HYSTER COMPANY

QTY

See Service Manual for service procedures.

3 1 1 3 1 2 1 1 1 1 2 2 1 1 1 1 4 1 1 1 1 1 1 1 1 1 2 2 2 1 1 1

1-17

NOTES

1-18

UNIT CODE H160 NORTH AMERICA

01/2002

2

ELECTRICAL SYSTEM

UNIT CODE H160 NORTH AMERICA

01/2002

SECTION 2 ELECTRICAL SYSTEM DESCRIPTION

PAGE

BATTERY CONNECTOR ................................................................................................................................... 2-18 DASH DISPLAY.................................................................................................................................................. 2-28 ELECTRICAL ASSEMBLY S/N PENDING PER ECN 83346-31............................................................................................................. 2-2 "EE" CONSTRUCTION..................................................................................................................................... 2-8 S/N PENDING PER ECN 83346-31 .............................................................................................................. 2-4 LINE CONTACTOR ............................................................................................................................................ 2-22 POWER STEERING WITHOUT ON DEMAND CONTROL.............................................................................................................. 2-16 POWER STEERING ASSEMBLY WITH ON DEMAND CONTROL ..................................................................................................................... 2-14 POWER STEERING CONTACTOR.................................................................................................................... 2-25 S/N PENDING PER ECN 83519-29........................................................................................................... 2-24 S/N PENDING PER ECN 83519-30 , S/N PENDING PER ECN 83519-31 .............................................. 2-26 PUMP CONTACTOR .......................................................................................................................................... 2-20 PUMP CONTACTOR PANEL.............................................................................................................................. 2-10 "EE" CONSTRUCTION................................................................................................................................... 2-12

©2002 HYSTER COMPANY

See Service Manual for service procedures.

2-1

UNIT CODE H160 NORTH AMERICA

01/2002

ELECTRICAL ASSEMBLY (Figure 2-1) (

2-2

S/N PENDING PER ECN 83346-31)

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE H160 NORTH AMERICA

01/2002

ELECTRICAL ASSEMBLY

(

S/N PENDING PER ECN 83346-31)

ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 22 23 24 25 26 27 27 28 28 29 29 30 30 31 32 33 34 35 36 37 38 39 40

2014774 176640 239503 292681 320158 1466921 296010 1364262 1364270 320157 1331362 359821 325809 359819 287816 204223 1462884 136681 292678 292680 287816 1394831 1394839 1462503 1459661 292512 1459659 1462803 1462809 1462804 1462810 1462805 1462877 1462523 1462806 1462504 1465757 1463291 1462886 1462500 1462502 1330938 1462499 320156 136687

Clamp ..........................................................................................................................

Capscrew.....................................................................................................................

Nut ...............................................................................................................................

Lockwasher..................................................................................................................

Washer ........................................................................................................................

Contactor Panel (36/48 Volt)........................................................................................

Capscrew.....................................................................................................................

Fuse (40 Amp) .............................................................................................................

Label ............................................................................................................................

Washer ........................................................................................................................

Fuse (400 Amp) ...........................................................................................................

Label ............................................................................................................................

Fuse (325 Amp) ...........................................................................................................

Label ............................................................................................................................

Capscrew.....................................................................................................................

Boot .............................................................................................................................

Wire Harness (Main)....................................................................................................

Capscrew.....................................................................................................................

Lockwasher..................................................................................................................

Lockwasher..................................................................................................................

Capscrew.....................................................................................................................

Pump Contactor Panel (☞ Figure 2-4) .......................................................................

SX Controller ...............................................................................................................

Power Cable Assembly ................................................................................................

Spacer .........................................................................................................................

Capscrew.....................................................................................................................

Fuse Block ...................................................................................................................

Power Cable Assembly ................................................................................................

Power Cable Assembly ................................................................................................

Power Cable Assembly ................................................................................................

Power Cable Assembly ................................................................................................

Power Cable Assembly ................................................................................................

Power Cable Assembly ................................................................................................

Power Cable Assembly ................................................................................................

Power Cable Assembly ................................................................................................

Power Cable Assembly ................................................................................................

Plug .............................................................................................................................

Mounting Bracket.........................................................................................................

SX Controller ...............................................................................................................

Power Cable Assembly ................................................................................................

Power Cable Assembly ................................................................................................

Contactor .....................................................................................................................

Power Cable Assembly ................................................................................................

Washer ........................................................................................................................

Nut ...............................................................................................................................

b a b a b a a b

QTY

2 2 4 36 2 1 18 1 1 14 1 1 1 1 2 4 1 10 2 2 4 1 1 1 2 2 2 1 1 1 1 1 1 1 1 1 3 1 2 1 1 1 1 2 2

FOOTNOTES: a Used on 50.8 Wheelbase b Used on 54.5 Wheelbase

©2002 HYSTER COMPANY

See Service Manual for service procedures.

2-3

UNIT CODE H160 NORTH AMERICA

01/2002

ELECTRICAL ASSEMBLY (Figure 2-2) (S/N PENDING PER ECN 83346-31

2-4

See Service Manual for service procedures.

)

©2002 HYSTER COMPANY

UNIT CODE H160 NORTH AMERICA

01/2002

ELECTRICAL ASSEMBLY

(S/N PENDING PER ECN 83346-31 ) ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51

2014774 176640 239503 292681 320158 204223 1503460 1462803 1462804 1462805 1462806 1462809 1462810 1462877 1462878 1489650 1466921 1463291 292681 296010 292512 1459659 1462499 1489143 1462504 1331362 359819 325809 359819 1364262 1364270 1330938 302018 292678 292680 287816 198956 296417 136687 1489651 292681 296010 1462503 136703 1459659 1462502 136681 292681 320157 302018 292681

Clamp ..........................................................................................................................

Capscrew.....................................................................................................................

Nut ...............................................................................................................................

Lockwasher..................................................................................................................

Washer ........................................................................................................................

Boot .............................................................................................................................

Wire Harness (Main)....................................................................................................

Power Cable Assembly ................................................................................................

Power Cable Assembly ................................................................................................

Power Cable Assembly ................................................................................................

Power Cable Assembly ................................................................................................

Power Cable Assembly ................................................................................................

Power Cable Assembly ................................................................................................

Power Cable Assembly ................................................................................................

Power Cable Assembly ................................................................................................

Traction Controller........................................................................................................

Contactor Panel (36/48 Volt)........................................................................................

Mounting Bracket.........................................................................................................

Lockwasher..................................................................................................................

Capscrew.....................................................................................................................

Capscrew.....................................................................................................................

Fuse Block ...................................................................................................................

Power Cable Assembly ................................................................................................

Power Cable Assembly ................................................................................................

Power Cable Assembly ................................................................................................

Fuse (400 Amp) ...........................................................................................................

Label ............................................................................................................................

Fuse (325 Amp) ...........................................................................................................

Label ............................................................................................................................

Fuse (40 Amp) .............................................................................................................

Label ............................................................................................................................

Contactor .....................................................................................................................

Screw...........................................................................................................................

Lockwasher..................................................................................................................

Lockwasher..................................................................................................................

Capscrew.....................................................................................................................

Washer ........................................................................................................................

Lockwasher..................................................................................................................

Nut ...............................................................................................................................

Pump Controller...........................................................................................................

Lockwasher..................................................................................................................

Capscrew.....................................................................................................................

Power Cable Assembly ................................................................................................

Capscrew.....................................................................................................................

Fuse Block ...................................................................................................................

Power Cable Assembly ................................................................................................

Capscrew.....................................................................................................................

Lockwasher..................................................................................................................

Washer ........................................................................................................................

Screw...........................................................................................................................

Lockwasher..................................................................................................................

©2002 HYSTER COMPANY

QTY

See Service Manual for service procedures.

2 2 2 2 2 4 1 1 1 1 1 1 1 1 1 2 1 1 12 12 1 1 1 1 1 1 1 1 1 1 1 1 2 2 4 4 4 2 2 1 6 6 1 1 1 1 5 11 11 4 4 2-5

UNIT CODE H160 NORTH AMERICA

ELECTRICAL ASSEMBLY (S/N PENDING PER ECN 83346-31

01/2002

)

ITEM

PART NO.

DESCRIPTION

52 53 54 55

320154 1489143 1462504 1505179

Washer ........................................................................................................................

Power Cable Assembly ................................................................................................

Power Cable Assembly ................................................................................................

Plate (Not Illustrated) ...................................................................................................

2-6

QTY

See Service Manual for service procedures.

4 1 1 1

©2002 HYSTER COMPANY

NOTES

2-7

UNIT CODE H160 NORTH AMERICA

01/2002

ELECTRICAL ASSEMBLY (Figure 2-3) "EE" CONSTRUCTION

2-8

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE H160 NORTH AMERICA

01/2002

ELECTRICAL ASSEMBLY "EE" CONSTRUCTION ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 14 15 16 16 17 17 18 18 19 19 20 21 22 23 24 25 26 27 28

216895 176640 239503 292681 320158 2038636 296010 320157 204223 1462884 136681 292680 287816 1394839 2038635 1462503 1462803 1462809 1462804 1462810 1462805 1462877 1462523 1462806 1462504 1465757 1463291 1462886 1462500 1462502 1462499 320156 136687

Static Strap ..................................................................................................................

Capscrew.....................................................................................................................

Nut ...............................................................................................................................

Lockwasher..................................................................................................................

Washer ........................................................................................................................

Contactor Panel ...........................................................................................................

Capscrew.....................................................................................................................

Washer ........................................................................................................................

Boot .............................................................................................................................

Wire Harness (Main)....................................................................................................

Capscrew.....................................................................................................................

Lockwasher..................................................................................................................

Capscrew.....................................................................................................................

SX Controller ...............................................................................................................

Contactor Panel Pump (Type EE) (☞ Figure 2-5) ......................................................

Power Cable Assembly ................................................................................................

Power Cable Assembly ................................................................................................

Power Cable Assembly ................................................................................................

Power Cable Assembly ................................................................................................

Power Cable Assembly ................................................................................................

Power Cable Assembly ................................................................................................

Power Cable Assembly ................................................................................................

Power Cable Assembly ................................................................................................

Power Cable Assembly ................................................................................................

Power Cable Assembly ................................................................................................

Plug .............................................................................................................................

Mounting Bracket.........................................................................................................

SX Controller ...............................................................................................................

Power Cable Assembly ................................................................................................

Power Cable Assembly ................................................................................................

Power Cable Assembly ................................................................................................

Washer ........................................................................................................................

Nut ...............................................................................................................................

b a b a b a a b

QTY

2 2 2 16 2 1 12 12 4 1 12 4 4 1 1 1 1 1 1 1 1 1 1 1 1 3 1 2 1 1 1 2 2

FOOTNOTES: a Used on 50.8 Wheelbase b Used on 54.5 Wheelbase

©2002 HYSTER COMPANY

See Service Manual for service procedures.

2-9

UNIT CODE H160 NORTH AMERICA

01/2002

PUMP CONTACTOR PANEL (Figure 2-4)

2-10

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE H160 NORTH AMERICA

01/2002

PUMP CONTACTOR PANEL ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12

1394831 292681 296010 2038829 292678 320154 302026 214364 389193 239503 325809 359819

Pump Contactor Panel.................................................................................................

Lockwasher..................................................................................................................

Capscrew.....................................................................................................................

Drive Module ...............................................................................................................

Lockwasher..................................................................................................................

Washer ........................................................................................................................

Screw...........................................................................................................................

Capscrew.....................................................................................................................

Fuse Block ...................................................................................................................

Nut ...............................................................................................................................

Fuse (325 Amp) ...........................................................................................................

Label ............................................................................................................................

©2002 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 4 4 1 4 4 2 1 1 1 1 1

2-11

UNIT CODE H160 NORTH AMERICA

01/2002

PUMP CONTACTOR PANEL (Figure 2-5) "EE" CONSTRUCTION

2-12

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE H160 NORTH AMERICA

01/2002

PUMP CONTACTOR PANEL "EE" CONSTRUCTION ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 14

2038635 292681 296010 2038615 292678 320154 302026 2039032 292682 239503 1474888 1474889 2304170 2303821 2039033 320157

Contactor Panel Pump (Type EE) ................................................................................

Lockwasher .............................................................................................................

Capscrew ................................................................................................................

Contactor Driver Module .........................................................................................

Lockwasher .............................................................................................................

Washer ....................................................................................................................

Screw ......................................................................................................................

Stud .........................................................................................................................

Lockwasher .............................................................................................................

Nut...........................................................................................................................

Baseplate ................................................................................................................

Contactor.................................................................................................................

Washer ....................................................................................................................

Screw ......................................................................................................................

Power Cable Assembly............................................................................................

Washer ....................................................................................................................

©2002 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 6 4 1 2 2 2 2 2 2 1 1 2 1 1 8

2-13

UNIT CODE H160 NORTH AMERICA

01/2002

POWER STEERING ASSEMBLY (Figure 2-6) WITH ON DEMAND CONTROL

2-14

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE H160 NORTH AMERICA

01/2002

POWER STEERING ASSEMBLY WITH ON DEMAND CONTROL ITEM

1 2 3 4 5

PART NO.

DESCRIPTION

1390218 302240 292678 1394840 1390202

Power Steering Control Assembly ...............................................................................

Screw...........................................................................................................................

Lockwasher..................................................................................................................

Cover Assembly...........................................................................................................

Plate ............................................................................................................................

©2002 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 3 3 1 1

2-15

UNIT CODE H160 NORTH AMERICA

01/2002

POWER STEERING (Figure 2-7) WITHOUT ON DEMAND CONTROL

2-16

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE H160 NORTH AMERICA

01/2002

POWER STEERING WITHOUT ON DEMAND CONTROL ITEM

1 2 3 4 5 6 7 8

PART NO.

DESCRIPTION

1459846 1459850 18423 15002 302262 320156 292680 136687

Terminal Block .............................................................................................................

Electrical Connector ....................................................................................................

Washer ........................................................................................................................

Nut ...............................................................................................................................

Screw...........................................................................................................................

Washer ........................................................................................................................

Lockwasher..................................................................................................................

Nut ...............................................................................................................................

©2002 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 3 3 2 4 2 2

2-17

UNIT CODE H160 NORTH AMERICA

01/2002

BATTERY CONNECTOR (Figure 2-8)

ITEM

a b a b 1 2 3 4 5 6 7 8 8 9 10 11 12

PART NO.

DESCRIPTION

QTY

2037205 2037207 2037204 2037206 378383 190811 190811 364537 296479 296417 316834 2305197 2307562 2309298 2302831 2310636 2304746

Connector and Cable Assembly (48 Volt) ....................................................................

Connector and Cable Assembly (48 Volt) ....................................................................

Connector and Cable Assembly (36 Volt) ....................................................................

Connector and Cable Assembly (36 Volt) ....................................................................

Battery Connector ...................................................................................................

Cable (-) ..................................................................................................................

Cable (+)..................................................................................................................

Terminal...................................................................................................................

Screw...........................................................................................................................

Lockwasher..................................................................................................................

Nut ...............................................................................................................................

Power Connector (Truck Side) .....................................................................................

Power Connector (Battery Side) ..................................................................................

Connector................................................................................................................

Wire .........................................................................................................................

Terminal...................................................................................................................

Clamp ..........................................................................................................................

1 1 1 1 2 1 1 2 2 2 2 1 1 1 1 1 1

FOOTNOTES: a 50.8 in. Wheel Base b 54.5 in. Wheel Base

2-18

See Service Manual for service procedures.

©2002 HYSTER COMPANY

NOTES

2-19

UNIT CODE H160 NORTH AMERICA

01/2002

PUMP CONTACTOR (Figure 2-9)

2-20

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE H160 NORTH AMERICA

01/2002

PUMP CONTACTOR ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

2302058 1300292 1300276 388238 1306706 1306705 388235 271892 388230 388234 388233 388231 1300278 388232 271893 274075

Pump Contactor...........................................................................................................

Base (Magnet).........................................................................................................

Coil ..........................................................................................................................

Frame ......................................................................................................................

Contact (Fixed) ........................................................................................................

Contact (Fixed) ........................................................................................................

Clamp ......................................................................................................................

Spring ......................................................................................................................

Armature .................................................................................................................

Base ........................................................................................................................

Carrier .....................................................................................................................

Bushing ...................................................................................................................

Contact (Moving) .....................................................................................................

Spring Seat .............................................................................................................

Spring ......................................................................................................................

Retainer...................................................................................................................

©2002 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 2 2 2 1 1 1 1 1 1 1 1 1

2-21

UNIT CODE H160 NORTH AMERICA

01/2002

LINE CONTACTOR (Figure 2-10)

2-22

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE H160 NORTH AMERICA

01/2002

LINE CONTACTOR ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

1467047 1300292 1467048 388238 1300945 388235 271892 388230 388234 388233 388231 1300278 388232 271893 274075 2308208

Contactor (60 Volt).......................................................................................................

Base (Magnet).........................................................................................................

Coil ..........................................................................................................................

Frame ......................................................................................................................

Contact (Fixed) ........................................................................................................

Clamp ......................................................................................................................

Spring ......................................................................................................................

Armature .................................................................................................................

Base ........................................................................................................................

Carrier .....................................................................................................................

Bushing ...................................................................................................................

Contact (Moving) .....................................................................................................

Spring Seat .............................................................................................................

Spring ......................................................................................................................

Retainer...................................................................................................................

Nut...........................................................................................................................

©2002 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

2-23

UNIT CODE H160 NORTH AMERICA

01/2002

POWER STEERING CONTACTOR (Figure 2-11) (

ITEM

1 2 3 4 5 6 7 8

2-24

S/N PENDING PER ECN 83519-29)

PART NO.

DESCRIPTION

QTY

1330938 384398 1345908 378547 383984 379522 1345909 379524 1335620

Contactor .....................................................................................................................

Cover (Top) ..................................................................................................................

Contactor Kit ................................................................................................................

Contact (Fixed) ............................................................................................................

Contact (Moving) .........................................................................................................

Screw ......................................................................................................................

Spring ......................................................................................................................

Insulator...................................................................................................................

Coil Assembly..........................................................................................................

See Service Manual for service procedures.

1 1 1 1 1 2 1 1 1

©2002 HYSTER COMPANY

UNIT CODE H160 NORTH AMERICA

01/2002

POWER STEERING CONTACTOR (Figure 2-12)

ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10

1476578 378547 1495696 384398 1345908 1495697 1495698 2311972 2310577 379522 2307023

Contactor .....................................................................................................................

Contact (Fixed) ............................................................................................................

Contact (Moving) .........................................................................................................

Cover (Top) ..................................................................................................................

Contactor Kit ................................................................................................................

Return Spring ..............................................................................................................

Coil and Frame Assembly............................................................................................

Insulator .......................................................................................................................

Shroud (Upper) ............................................................................................................

Screw...........................................................................................................................

Shield...........................................................................................................................

©2002 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 2 1 1 2 2 1 2 1 2 2

2-25

UNIT CODE H160 NORTH AMERICA

01/2002

POWER STEERING CONTACTOR (Figure 2-13)

(S/N PENDING PER ECN 83519-30 , S/N PENDING PER ECN 83519-31

ITEM

1 2 3 4 5 5 6 7 8 9 10 11 12

PART NO.

1474889 a 1476577 2034484 2035396 383978 383977 1495699 a 1495701 a 1495700 2305096 2302583 2304652 383981 1456865 2034488

DESCRIPTION

QTY

Contactor .....................................................................................................................

Contactor .....................................................................................................................

Contactor (Fixed) .........................................................................................................

Contactor (Moving) ......................................................................................................

Cover (Top) ..................................................................................................................

Screw...........................................................................................................................

Return Spring ..............................................................................................................

Return Spring ..............................................................................................................

Magnet Frame and Coil ...............................................................................................

Insulator .......................................................................................................................

Shroud .........................................................................................................................

Screw...........................................................................................................................

Base ............................................................................................................................

Shield...........................................................................................................................

End Cap.......................................................................................................................

FOOTNOTES: a S/N PENDING PER ECN 83519-31

2-26

)

1 1 2 1 1 2 1 1 1 2 1 2 1 2 1

See Service Manual for service procedures.

©2002 HYSTER COMPANY

NOTES

2-27

UNIT CODE H160 NORTH AMERICA

01/2002

DASH DISPLAY (Figure 2-14)

2-28

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE H160 NORTH AMERICA

01/2002

DASH DISPLAY ITEM

PART NO.

DESCRIPTION

1 2 3 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

379902 186304 1460400 1482558 .. . . .

302047 320156 136687 1484267 136749 292681 320157 239503 302048 222085 320156 136687 2038413 2038414 296050 216877 292683 2046874 292680 292501

Ignition Switch .............................................................................................................

Key ..........................................................................................................................

Dash Display (Without Function Keys) ........................................................................

Dash Display (With Function Keys) .............................................................................

Control Assembly (Power Steering On-Demand) (☞ Figure 2-6) ..............................

Screw...........................................................................................................................

Washer ........................................................................................................................

Nut ...............................................................................................................................

Horn (Electric)..............................................................................................................

Capscrew.....................................................................................................................

Lockwasher..................................................................................................................

Washer ........................................................................................................................

Nut ...............................................................................................................................

Screw...........................................................................................................................

Washer ........................................................................................................................

Washer ........................................................................................................................

Nut...........................................................................................................................

Plate ............................................................................................................................

Sleeve..........................................................................................................................

Capscrew.....................................................................................................................

Nut ...............................................................................................................................

Lockwasher..................................................................................................................

Bracket.........................................................................................................................

Lockwasher..................................................................................................................

Capscrew.....................................................................................................................

©2002 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 4 6 6 1 1 1 1 1 2 2 6 6 1 1 1 1 1 1 2 2

2-29

NOTES

2-30

UNIT CODE H160 NORTH AMERICA

01/2002

3

DRIVE UNIT

01/2002

UNIT CODE H160 NORTH AMERICA

SECTION 3 DRIVE UNIT DESCRIPTION

PAGE

MASTER DRIVE UNIT ......................................................................................................................................... 3-2 TRACTION MOTOR ........................................................................................................................................... 3-12 PREMIUM S/N H160N-02437 .................................................................................................................................. 3-10 STANDARD S/N H160N-02437 .................................................................................................................................... 3-8 TRANSMISSION .................................................................................................................................................. 3-4

©2002 HYSTER COMPANY

See Service Manual for service procedures.

3-1

UNIT CODE H160 NORTH AMERICA

01/2002

MASTER DRIVE UNIT (Figure 3-1)

KEY: A: Right Hand Drive Unit without BWI B: Right Hand Drive Unit with BWI C: Left Hand Drive Unit without BWI D: Left Hand Drive Unit with BWI QTY ITEM

1 2 3 4 4 5 5 6 7 8 9

3-2

PART NO.

287860 292682 320159 2034971 2034968 1480491 1480490 2309525 39349 293688 296426

DESCRIPTION

A

Capscrew ..................................................................................

Lockwasher ...............................................................................

Washer ......................................................................................

Traction Motor (Without BWI) (Premium) (☞ Figure 3-4) ........

Traction Motor (With BWI) (Standard) (☞ Figure 3-3) .............

Transaxle (RH) (☞ Figure 3-2) ................................................

Transaxle (LH) (☞ Figure 3-2) .................................................

Nut.............................................................................................

O-Ring .......................................................................................

Capscrew ..................................................................................

Washer ......................................................................................

See Service Manual for service procedures.

4 4 4 ..

1 1 ..

5 1 5 5

B

4 4 4 1 ..

1 ..

5 1 5 5

C

4 4 4 ..

1 ..

1 5 1 5 5

D

4 4 4 1 .. ..

1 5 1 5 5

©2002 HYSTER COMPANY

NOTES

3-3

UNIT CODE H160 NORTH AMERICA

01/2002

TRANSMISSION (Figure 3-2)

3-4

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE H160 NORTH AMERICA

01/2002

TRANSMISSION ITEM

PART NO.

DESCRIPTION

1 1 1 1 2 2 3 3 4 4 5 5 6 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 29 30 31 32 33 34 35 36 37 38 39 40

1480490 1480491 1383730 1383731 1381105 1381111 1385093 1385095 1385094 1385096 1381106 1381112 1382591 1382592 292514 293628 292682 1483160 302385 178901 1381103 34820 167971 167970 361676 361675 1381100 2021914 304406 1382502 293614 39366 1505239 1382518 1382519 1382520 1375440 1374899 1503546 .. . . .

1381108 153835 153834 1382521 1382522 1382523 1382524 39369 1382595 1381122 1382594

Transaxle (LH) .............................................................................................................

Transaxle (RH).............................................................................................................

Case (LH) ................................................................................................................

Case (RH) ...............................................................................................................

Housing (LH) ...........................................................................................................

Housing (RH)...........................................................................................................

Bracket (LH) ............................................................................................................

Bracket (RH)............................................................................................................

Bracket (LH) ............................................................................................................

Bracket (RH)............................................................................................................

Cover (LH) ...............................................................................................................

Cover (RH) ..............................................................................................................

Shield (LH) ..............................................................................................................

Shield (RH)..............................................................................................................

Capscrew ................................................................................................................

Capscrew.....................................................................................................................

Lockwasher .............................................................................................................

Spacer .....................................................................................................................

Pin ...........................................................................................................................

Foam Tape ..............................................................................................................

Axle Shaft ................................................................................................................

Oil Seal....................................................................................................................

Bearing Cone ..........................................................................................................

Bearing Cup ............................................................................................................

Bearing Cone ..........................................................................................................

Bearing Cup ............................................................................................................

Gear (Helical) ..........................................................................................................

Washer ....................................................................................................................

Nut...........................................................................................................................

Bearing Cap ............................................................................................................

Capscrew ................................................................................................................

O-Ring .....................................................................................................................

Spacer .....................................................................................................................

Shim (0.007 in.) .......................................................................................................

Shim (0.011 in.) .......................................................................................................

Shim (0.020 in.) .......................................................................................................

Bearing ....................................................................................................................

Bearing Race ..........................................................................................................

Shaft (Intermediate) ................................................................................................

Gear Set ..................................................................................................................

Pinion ......................................................................................................................

Bearing Cone ..........................................................................................................

Bearing Cup ............................................................................................................

Shim (0.005 in.) .......................................................................................................

Shim (0.007 in.) .......................................................................................................

Shim (0.011 in.) .......................................................................................................

Shim (0.020 in.) .......................................................................................................

O-Ring .....................................................................................................................

Oil Seal....................................................................................................................

Bearing Cap ............................................................................................................

Sleeve......................................................................................................................

©2002 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 AR 1 1 1 1 1 1 1 1 1 1 7 1 AR AR AR AR 1 1 1 1 1 1 1 AR AR AR AR 1 1 1 1 3-5

UNIT CODE H160 NORTH AMERICA

01/2002

TRANSMISSION ITEM

PART NO.

41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76

1381104 182907 293651 1382507 1382508 1382509 1382510 1382511 1382512 1382506 135658 1382504 1381124 2302735 1382513 1382514 1382515 1382516 156205 1381123 1381119 1381120 260034 293633 1505024 2310841 320159 264134 264159 14387 15290 21420 3020399 16041 251099 1505035

3-6

DESCRIPTION

QTY

Rotor........................................................................................................................

Washer ....................................................................................................................

Capscrew ................................................................................................................

Shim (0.017 in.) .......................................................................................................

Shim (0.018 in.) .......................................................................................................

Shim (0.020 in.) .......................................................................................................

Shim (0.022 in.) .......................................................................................................

Shim (0.024 in.) .......................................................................................................

Shim (0.025 in.) .......................................................................................................

Bearing ....................................................................................................................

Bearing Cup ............................................................................................................

Oil Seal....................................................................................................................

Spacer .....................................................................................................................

Park Brake...............................................................................................................

Shim (0.005 in.) .......................................................................................................

Shim (0.007 in.) .......................................................................................................

Shim (0.011 in.) .......................................................................................................

Shim (0.020 in.) .......................................................................................................

Oil Seal....................................................................................................................

Spacer .....................................................................................................................

Washer ....................................................................................................................

Nut...........................................................................................................................

Brake Assembly.......................................................................................................

Capscrew ................................................................................................................

Screw ......................................................................................................................

Bolt Stud..................................................................................................................

Washer ....................................................................................................................

Sealant ....................................................................................................................

Adhesive..................................................................................................................

Fitting.......................................................................................................................

Fitting.......................................................................................................................

Vent .........................................................................................................................

Grease (High Temperature).....................................................................................

Lube Fitting..............................................................................................................

Adhesive..................................................................................................................

Pin ...........................................................................................................................

See Service Manual for service procedures.

1 1 1 AR AR AR AR AR AR 2 2 1 1 1 AR AR AR AR 1 1 1 1 1 1 4 5 5 AR AR 2 1 1 AR 1 AR 2

©2002 HYSTER COMPANY

NOTES

3-7

UNIT CODE H160 NORTH AMERICA

01/2002

TRACTION MOTOR (Figure 3-3) (

3-8

STANDARD S/N H160N-02437)

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE H160 NORTH AMERICA

01/2002

TRACTION MOTOR STANDARD

(

S/N H160N-02437)

ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 8 9 10 11 12 13 14 15 16 17 17 18 19 20 21 22 23 24 25 26 26 26 26 27 27 27 27 28 28 28 28 29

2034971 287851 2033800 2035576 2309525 2311684 1385089 2306090 1385091 2308141 2309525 15905 2307351 2302673 2302290 2310512 2309528 2311308 2307052 2308510 2307969 2304615 2311415 2308954 2036900 1326871 17151 2034176 2036132 1385079 2035280 1326870 2036133 1385079 2035281 1326870 2034120 2034121 32415 2310529 2310338

Traction Motor (Without BWI).......................................................................................

Capscrew ................................................................................................................

Lockwasher .............................................................................................................

Washer ....................................................................................................................

Nut...........................................................................................................................

Lockwasher .............................................................................................................

Retaining Ring.........................................................................................................

Screw ......................................................................................................................

Commutator End Assembly.....................................................................................

Frame ......................................................................................................................

Nut...........................................................................................................................

Lockwasher .............................................................................................................

Washer ....................................................................................................................

Insulator...................................................................................................................

Terminal Insulator ....................................................................................................

Terminal Assembly ..................................................................................................

Screw ......................................................................................................................

Screw ......................................................................................................................

Brush .......................................................................................................................

Brush Kit..................................................................................................................

Brush Holder ...........................................................................................................

Snap Ring................................................................................................................

Bearing ....................................................................................................................

Brush Spring ...........................................................................................................

Housing ...................................................................................................................

Nut...........................................................................................................................

Capscrew ................................................................................................................

Pole Assembly.........................................................................................................

Field Coil .................................................................................................................

Screw ..................................................................................................................

Field Coil .................................................................................................................

Insert...................................................................................................................

Field Coil Set ...........................................................................................................

Screw ..................................................................................................................

Field Coil .................................................................................................................

Insert...................................................................................................................

Armature Assembly .................................................................................................

Shaft....................................................................................................................

Key (Woodruff) ....................................................................................................

Washer ....................................................................................................................

End Head ................................................................................................................

1 2 2 2 2 2 1 8 1 1 2 2 2 2 2 2 4 8 4 1 1 1 1 4 1 2 8 4 1 1 1 1 1 1 1 1 1 1 1 1 1

2308510 2034670 2035730

Brush Kit (Includes Item 17) ........................................................................................

Field Coil Kit (Includes Items 26-27)............................................................................

Field Coil Set (Includes Items 26-27) ..........................................................................

1 1 1

©2002 HYSTER COMPANY

QTY

See Service Manual for service procedures.

3-9

UNIT CODE H160 NORTH AMERICA

01/2002

TRACTION MOTOR (Figure 3-4) (

3-10

PREMIUM S/N H160N-02437)

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE H160 NORTH AMERICA

01/2002

TRACTION MOTOR PREMIUM

(

S/N H160N-02437)

ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 28 28 28 29 29 29 29 30 30 31 32 32 32 32 33

2034968 287851 2033800 2035576 2309525 2311684 1385089 2306090 1385088 2308377 2309525 15905 2307351 2302673 2035486 2310512 2309528 2311308 2305203 2307969 2310058 2308373 2034615 2311415 2308954 2036901 1326871 17151 2309528 1326870 2308954 1385079 2305203 2036133 1385079 2302290 1326870 2310597 1385087 2308373 2034120 2310529 32415 2034121 2310338

Traction Motor (With BWI)............................................................................................

Capscrew ................................................................................................................

Lockwasher .............................................................................................................

Washer ....................................................................................................................

Nut...........................................................................................................................

Lockwasher .............................................................................................................

Retaining Ring.........................................................................................................

Screw ......................................................................................................................

Commutator End Assembly.....................................................................................

Frame ......................................................................................................................

Nut...........................................................................................................................

Lockwasher .............................................................................................................

Washer ....................................................................................................................

Insulator...................................................................................................................

Terminal Insulator ....................................................................................................

Terminal Assembly ..................................................................................................

Screw ......................................................................................................................

Screw ......................................................................................................................

Brush Assembly ......................................................................................................

Brush Holder ...........................................................................................................

Jumper ....................................................................................................................

Electrical Connector ................................................................................................

Snap Ring................................................................................................................

Bearing ....................................................................................................................

Brush Spring ...........................................................................................................

Field Coil Housing ...................................................................................................

Nut...........................................................................................................................

Capscrew ................................................................................................................

Screw ......................................................................................................................

Insert...................................................................................................................

Brush Spring ...........................................................................................................

Screw ..................................................................................................................

Brush Assembly (Optional)......................................................................................

Field Coil Set ...........................................................................................................

Screw ..................................................................................................................

Terminal Insulator (Optional) ...................................................................................

Insert...................................................................................................................

Sensor .....................................................................................................................

Sensor.................................................................................................................

Electrical Connector ................................................................................................

Armature Assembly .....................................................................................................

Washer ....................................................................................................................

Key (Woodruff) ........................................................................................................

Shaft ........................................................................................................................

End Head ................................................................................................................

1 2 2 2 2 2 1 8 1 1 1 2 2 2 2 2 4 8 4 1 2 1 1 1 4 1 2 8 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

2308516 2034670 2304670

Brush Set Kit (Includes Item 17)..................................................................................

Field Coil Kit (Includes Items 28-29)............................................................................

Spacer (Includes Items 28-29) ....................................................................................

1 1 1

©2002 HYSTER COMPANY

QTY

See Service Manual for service procedures.

3-11

UNIT CODE H160 NORTH AMERICA

01/2002

TRACTION MOTOR (Figure 3-5)

3-12

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE H160 NORTH AMERICA

01/2002

TRACTION MOTOR ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 7 8 8 8 9 10 11 12 13 14 15 16 17 18 19 20 20 21 22 23 24 25 26 27 28 29 30 31 31 32 33

2040810 2044165 1494618 1494614 1494619 388049 1494613 1494615 1494630 388048 1494623 1494624 1495335 1462067 12921 1494625 292654 1494611 1494610 1307208 1494609 1494608 1494598 296418 1494620 1495331 384187 1494780 1494621 1494622 1494612 1494629 1462098 1494626 1494627 58908 1494616 1494617 1306874 296321

Traction Motor (Premium With BWI) ............................................................................

Traction Motor (Standard Without BWI) .......................................................................

Nut...........................................................................................................................

Spring Ring .............................................................................................................

Nut...........................................................................................................................

Washer ....................................................................................................................

Washer ....................................................................................................................

Isolation Disk ...........................................................................................................

Screw ......................................................................................................................

Washer ....................................................................................................................

Commutator End Assembly.....................................................................................

Cover .......................................................................................................................

Commutator End Assembly.....................................................................................

Ball Bearing .............................................................................................................

Snap Ring................................................................................................................

Brush Ring Assembly ..............................................................................................

Nut...........................................................................................................................

Spring Ring .............................................................................................................

Nut...........................................................................................................................

Washer ....................................................................................................................

Isolation Disk ...........................................................................................................

Screw ......................................................................................................................

Housing ...................................................................................................................

Washer ....................................................................................................................

Field Coil Set ...........................................................................................................

Field Coil Set ...........................................................................................................

Pole Shoe ................................................................................................................

Armature .................................................................................................................

Plate ........................................................................................................................

Screw ......................................................................................................................

Plugs .......................................................................................................................

Nut...........................................................................................................................

Brush Spring ...........................................................................................................

Screw ......................................................................................................................

Brush .......................................................................................................................

Snap Ring................................................................................................................

Connector................................................................................................................

Connector................................................................................................................

Screw ......................................................................................................................

Capscrew ................................................................................................................

b c

b c

a a

QTY

1 1 4 2 4 4 4 4 8 14 1 1 1 1 1 1 12 1 2 1 2 1 1 2 1 1 4 1 1 4 2 2 4 4 4 1 1 1 2 8

FOOTNOTES: a Not Illustrated b Premium c Standard

©2002 HYSTER COMPANY

See Service Manual for service procedures.

3-13

NOTES

3-14

UNIT CODE H160 NORTH AMERICA

01/2002

4

STEERING SYSTEM

01/2002

UNIT CODE H160 NORTH AMERICA

SECTION 4 STEERING SYSTEM DESCRIPTION

PAGE

HAND PUMP ........................................................................................................................................................ 4-4 SHIFT LEVER ...................................................................................................................................................... 4-6 STEERING MOTOR PREMIUM ....................................................................................................................................................... 4-16 STANDARD..................................................................................................................................................... 4-14 STEERING POD .................................................................................................................................................. 4-2 STEERING PUMP................................................................................................................................................ 4-8 TRAIL AXLE ....................................................................................................................................................... 4-10

©2002 HYSTER COMPANY

See Service Manual for service procedures.

4-1

UNIT CODE H160 NORTH AMERICA

01/2002

STEERING POD (Figure 4-1)

4-2

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE H160 NORTH AMERICA

01/2002

STEERING POD KEY: A: With Power Steering On-Demand B: Without Power Steering On-Demand QTY ITEM

1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 26 26 26 27 28 29 30 31 32 33 34 35 36 37 38

PART NO.

a 1343596 b 1343597 1397863 1397864 1337196 1343574 296472 320155 1343537 1343572 296010 302400 1335967 136749 292681 1378600 1335987 1450503 1329250 1364271 1343607 15212 1339034 1336821 1390205 1339030 b 1462710 b 1462711 b 1462712 a 1462713 345423 1453542 16805 15156 15134 293762 293779 1343573 1376743 1462468 1510874 c 373301

DESCRIPTION

A

Bracket.................................................................................................................

Plug .....................................................................................................................

Cover (Upper) ......................................................................................................

Cover (Lower) ......................................................................................................

Screw...................................................................................................................

Knob ....................................................................................................................

Screw...................................................................................................................

Washer ................................................................................................................

Spring ..................................................................................................................

Rod ......................................................................................................................

Capscrew.............................................................................................................

Locknut ................................................................................................................

Plate ....................................................................................................................

Capscrew.............................................................................................................

Lockwasher..........................................................................................................

Spring ..................................................................................................................

Shaft ....................................................................................................................

Horn Button .........................................................................................................

Steering Wheel ....................................................................................................

Latch ....................................................................................................................

Pin .......................................................................................................................

Cotter Pin.............................................................................................................

Spring ..................................................................................................................

Gear.....................................................................................................................

Optical Encoder ...................................................................................................

Housing ...............................................................................................................

Steering Column..................................................................................................

Steering Column..................................................................................................

Steering Column..................................................................................................

Steering Column..................................................................................................

Nut...................................................................................................................

Steering Column .............................................................................................

Capscrew.............................................................................................................

Lockwasher..........................................................................................................

Washer ................................................................................................................

Capscrew.............................................................................................................

Lockwasher..........................................................................................................

Bracket.................................................................................................................

Plug .....................................................................................................................

Hand Pump (☞ Figure 4-2) ................................................................................

Wire Harness.......................................................................................................

Strap Clamp.........................................................................................................

1 1 1 1 6 1 2 1 1 1 1 1 2 4 4 1 1 1 1 1 1 1 1 1 1 1 .. ..

1 1 1 1 4 4 4 4 4 1 1 1 3 3

B

1 1 1 1 6 1 2 1 1 1 1 1 2 4 4 1 1 1 1 1 1 1 .. .. .. ..

1 1 .. ..

1 1 4 4 4 4 4 1 1 1 3 3

FOOTNOTES: a Forward/Reverse Lever b Monotrol Pedal c Not Illustrated ©2002 HYSTER COMPANY

See Service Manual for service procedures.

4-3

UNIT CODE H160 NORTH AMERICA

01/2002

HAND PUMP (Figure 4-2)

4-4

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE H160 NORTH AMERICA

01/2002

HAND PUMP ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

1462468 1467390 .. . . .

1355335 1451697 1451695 1451697 1455770 1451698 1455771 .. . . .

1467426 1451702 1451703 1467391 1451702 1455773 1451709 1467392 1467428 .. . . .

1455776 1455779 1451707

Hand Pump..................................................................................................................

Dust Seal.................................................................................................................

Housing ...................................................................................................................

Ball ..........................................................................................................................

Bearing ....................................................................................................................

Shaft Seal................................................................................................................

Bearing ....................................................................................................................

Ring .........................................................................................................................

Pin ...........................................................................................................................

Spring ......................................................................................................................

Shaft ........................................................................................................................

Spacer .....................................................................................................................

O-Ring .....................................................................................................................

Plate ........................................................................................................................

Gear Set ..................................................................................................................

O-Ring .....................................................................................................................

Cover .......................................................................................................................

O-Ring .....................................................................................................................

Screw ......................................................................................................................

Screw ......................................................................................................................

Nameplate ...................................................................................................................

Relief Valve..................................................................................................................

Spring ..........................................................................................................................

Ball...............................................................................................................................

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 5 1 5 1 1 1 1

1467430

Seal Kit (Includes Items 0-1, 5, 12, 17) .......................................................................

1

©2002 HYSTER COMPANY

QTY

See Service Manual for service procedures.

4-5

UNIT CODE H160 NORTH AMERICA

01/2002

SHIFT LEVER (Figure 4-3)

4-6

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE H160 NORTH AMERICA

01/2002

SHIFT LEVER ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

1343594 1343578 1354300 1343579 1343598 136687 1343596 302398 1343593 296205 1343577 1491830 320156 292680 292501 134395 1380419 220426 53162 16865

Bolt ..............................................................................................................................

Link ..............................................................................................................................

Washer ........................................................................................................................

Crank ...........................................................................................................................

Crank ...........................................................................................................................

Nut ...............................................................................................................................

Bracket.........................................................................................................................

Locknut ........................................................................................................................

Shift Lever....................................................................................................................

Capscrew.....................................................................................................................

Base ............................................................................................................................

Spring Plunger.............................................................................................................

Washer ........................................................................................................................

Lockwasher..................................................................................................................

Capscrew.....................................................................................................................

Plate ............................................................................................................................

Switch ..........................................................................................................................

Screw...........................................................................................................................

Lockwasher..................................................................................................................

Nut ...............................................................................................................................

©2002 HYSTER COMPANY

QTY

See Service Manual for service procedures.

2 1 2 1 1 2 2 4 1 4 1 2 4 4 4 1 2 4 4 4

4-7

UNIT CODE H160 NORTH AMERICA

01/2002

STEERING PUMP (Figure 4-4)

4-8

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE H160 NORTH AMERICA

01/2002

STEERING PUMP ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

PART NO.

2033614 2035719 2042515 1322360 2034266 354669 358072 358069 380770 2034265 354671 358076 2306507 358073 2309808 a 1322446 a 1322447 a 1322448

DESCRIPTION

QTY

Gear Pump (48 Volt) ....................................................................................................

Steering Pump (36 Volt) ..............................................................................................

Gear Pump (Optional) .................................................................................................

Capscrew ................................................................................................................

Gasket Kit................................................................................................................

Needle Bearing .......................................................................................................

Snap Ring................................................................................................................

Gear ........................................................................................................................

Spacer .....................................................................................................................

Idler Shaft Kit...........................................................................................................

Pin ...........................................................................................................................

Plug .........................................................................................................................

Oil Seal....................................................................................................................

Key ..........................................................................................................................

Drive Shaft...............................................................................................................

Plug (Plastic) ...............................................................................................................

Plug (Plastic) ...............................................................................................................

Plug (Steel) ..................................................................................................................

1 1 1 8 1 4 2 3 1 1 4 1 1 2 1 1 1 1

FOOTNOTES: a Not Illustrated

©2002 HYSTER COMPANY

See Service Manual for service procedures.

4-9

UNIT CODE H160 NORTH AMERICA

01/2002

TRAIL AXLE (Figure 4-5)

4-10

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE H160 NORTH AMERICA

01/2002

TRAIL AXLE ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 38 39 39 40 40 41 42 43 44 45

1462274 1494373 2034281 2004005 1367822 1339396 1508484 136687 1391077 1503460 1465784 1465786 1465787 1465790 1465792 1465793 1465794 1465795 1465796 1495391 1465797 1465800 1465801 1465813 1465814 1465815 1465817 1465818 1465819 1465820 1465821 1465822 1465823 1465824 1465825 1465826 1465827 1465828 1465829 1465830 1465831 1495397 1465832 1495398 1465833 1495399 1465834 1462527 296426 1462528 1495389

Steering Pump.............................................................................................................

1 Hydraulic Steer Unit.....................................................................................................

1 Potentiometer ..............................................................................................................

1 Strap Clamp................................................................................................................. AR Capscrew.....................................................................................................................

1 Bracket.........................................................................................................................

1 Setscrew ......................................................................................................................

1 Nut ...............................................................................................................................

1 Fitting...........................................................................................................................

1 Wire Harness (Main)....................................................................................................

1 Housing .......................................................................................................................

1 Hub ..............................................................................................................................

2 Cylinder .......................................................................................................................

2 Liner.............................................................................................................................

2 Piston...........................................................................................................................

2 Shaft ............................................................................................................................

1 Gear Rack....................................................................................................................

1 Wheel Stud .................................................................................................................. 10 Bushing........................................................................................................................

1 Bushing........................................................................................................................

1 Bearing Cover..............................................................................................................

2 Bearing ........................................................................................................................

2 Bearing ........................................................................................................................

2 Bearing ........................................................................................................................

1 Bearing ........................................................................................................................

1 Seal .............................................................................................................................

2 Seal .............................................................................................................................

1 Seal .............................................................................................................................

1 Safety Ring ..................................................................................................................

1 Shim ............................................................................................................................

1 Shim ............................................................................................................................

2 Shim ............................................................................................................................

1 Shaft Seal ....................................................................................................................

1 Shaft Seal ....................................................................................................................

1 O-Ring .........................................................................................................................

2 Compact Seal ..............................................................................................................

2 Guide Ring...................................................................................................................

4 Nut ...............................................................................................................................

1 Washer ........................................................................................................................

1 Capscrew.....................................................................................................................

8 Nut ...............................................................................................................................

2 Nut ...............................................................................................................................

2 Seal .............................................................................................................................

2 Seal .............................................................................................................................

2 Split Pin .......................................................................................................................

2 Split Pin .......................................................................................................................

2 Plug Screw...................................................................................................................

1 Bolt ..............................................................................................................................

3 Washer ........................................................................................................................

6 Nut ...............................................................................................................................

3 Yoke .............................................................................................................................

1

b

b b b

b

©2002 HYSTER COMPANY

QTY

See Service Manual for service procedures.

4-11

UNIT CODE H160 NORTH AMERICA

01/2002

TRAIL AXLE ITEM

46 47 48 49 50 51 52

PART NO.

222380 86229 1462531 2037169 259665 b 1495394 ab 1495393 1497588 1475400

DESCRIPTION

Fitting ...........................................................................................................................

2 Washer ........................................................................................................................

2 Hose ............................................................................................................................

1 Hose ............................................................................................................................

1 Guard........................................................................................................................... AR Shim ............................................................................................................................

1 Nameplate ...................................................................................................................

1 Seal Kit (Includes Items 32-34) ...................................................................................

Seal Kit (Includes Items 17, 23-25, 30-31, 41) ............................................................

FOOTNOTES: a Not Illustrated b S/N PENDING PER ECN 8351924

4-12

QTY

1 1

See Service Manual for service procedures.

©2002 HYSTER COMPANY

NOTES

4-13

UNIT CODE H160 NORTH AMERICA

01/2002

STEERING MOTOR (Figure 4-6) STANDARD

4-14

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE H160 NORTH AMERICA

01/2002

STEERING MOTOR STANDARD ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

2034301 1452878 1391760 1452879 1391762 1376960 1452881 1452882 1450475 1391769 1452892 1459683 1459684 1459685 1376961 1391773 1308875 1334933 15155 1308893 1452893 1452894 128469 1452889 301181

Steering Motor .............................................................................................................

Stud .........................................................................................................................

Nut...........................................................................................................................

Shield ......................................................................................................................

Shim ........................................................................................................................

Ball Bearing .............................................................................................................

Cover .......................................................................................................................

Gasket .....................................................................................................................

Screw ......................................................................................................................

Brush Holder .......................................................................................................

Brush Holder Assembly...........................................................................................

Crossover and Terminal Kit .................................................................................

Brush Kit .............................................................................................................

Spring .................................................................................................................

Screw ......................................................................................................................

Bushing ...................................................................................................................

Washer ....................................................................................................................

Washer ....................................................................................................................

Lockwasher .............................................................................................................

Nut...........................................................................................................................

Stator.......................................................................................................................

Armature .................................................................................................................

Bearing ....................................................................................................................

Shield ......................................................................................................................

Oil Seal....................................................................................................................

©2002 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 2 2 1 1 1 1 1 2 1 1 1 1 1 2 2 2 2 2 4 1 1 1 1 1

4-15

UNIT CODE H160 NORTH AMERICA

01/2002

STEERING MOTOR (Figure 4-7) PREMIUM

4-16

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE H160 NORTH AMERICA

01/2002

STEERING MOTOR PREMIUM ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

2034300 1452878 1391760 1452879 1391762 1376960 1452881 1452882 1450475 1452883 1391769 1459683 1459693 1459685 1376961 1391773 1308875 1334933 15155 1308893 1452886 1452884 1452890 1452887 128469 1452889 301181

Steering Motor .............................................................................................................

Stud .........................................................................................................................

Nut...........................................................................................................................

Shield ......................................................................................................................

Shim ........................................................................................................................

Ball Bearing .............................................................................................................

Cover .......................................................................................................................

Gasket .....................................................................................................................

Screw ......................................................................................................................

Brush Holder Assembly...........................................................................................

Brush Holder .......................................................................................................

Crossover and Terminal Kit .................................................................................

Brush Kit .............................................................................................................

Spring .................................................................................................................

Screw ......................................................................................................................

Bushing ...................................................................................................................

Washer ....................................................................................................................

Washer ....................................................................................................................

Lockwasher .............................................................................................................

Nut...........................................................................................................................

Stator.......................................................................................................................

Wire Set ..............................................................................................................

Connector ...........................................................................................................

Armature .................................................................................................................

Bearing ....................................................................................................................

Shield ......................................................................................................................

Oil Seal....................................................................................................................

©2002 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 2 2 1 1 1 1 1 2 1 1 1 1 1 2 2 2 2 2 4 1 1 1 1 1 1 1

4-17

NOTES

4-18

UNIT CODE H160 NORTH AMERICA

01/2002

5

BRAKE/ACCELERATOR SYSTEM

01/2002

UNIT CODE H160 NORTH AMERICA

SECTION 5 BRAKE/ACCELERATOR SYSTEM DESCRIPTION

PAGE

ACCELERATOR/MONOTROL PEDAL ................................................................................................................. 5-2 BRAKE ASSEMBLY ........................................................................................................................................... 5-20 BRAKE MASTER CYLINDER .............................................................................................................................. 5-6 BRAKE PEDAL LINKAGE .................................................................................................................................... 5-4 ELECTRICALLY RELEASED PARK BRAKE...................................................................................................... 5-12 PARK BRAKE ..................................................................................................................................................... 5-18 PARK BRAKE ELECTRICAL COMPONENTS COVERS ................................................................................... 5-16 PARK BRAKE LINKAGE ...................................................................................................................................... 5-8

©2002 HYSTER COMPANY

See Service Manual for service procedures.

5-1

UNIT CODE H160 NORTH AMERICA

01/2002

ACCELERATOR/MONOTROL PEDAL (Figure 5-1)

5-2

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE H160 NORTH AMERICA

01/2002

ACCELERATOR/MONOTROL PEDAL KEY: A: Standard Accelerator B: Monotrol Pedal QTY ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

PART NO.

1466613 2032999 1340470 1460611 220428 53162 16865 1451008 2013436 325699 220493 320156 362036 1306621 114312 296215 2033119 2033815 1508031 2033120 325588 2032996 292501 136687 15127 30411 2309911 2306739 302141 2033816 352885 296215 292501 325182 292680 a 251099 a 360387

DESCRIPTION

A

Pedal (Monotrol) ..................................................................................................

Pedal ...............................................................................................................

Pad ..................................................................................................................

Wire Harness ..................................................................................................

Capscrew ....................................................................................................

Lockwasher .................................................................................................

Nut ..............................................................................................................

Switch .........................................................................................................

Wire Harness ..............................................................................................

Spring ..............................................................................................................

Screw ..............................................................................................................

Washer ............................................................................................................

Washer ............................................................................................................

Washer ............................................................................................................

Strap Clamp.........................................................................................................

Capscrew.............................................................................................................

Arm ......................................................................................................................

Arm ......................................................................................................................

Roll Pin ................................................................................................................

Spring ..................................................................................................................

Clamp ..................................................................................................................

Shaft ....................................................................................................................

Capscrew.............................................................................................................

Nut .......................................................................................................................

Washer ................................................................................................................

Link ......................................................................................................................

Block ....................................................................................................................

Switch ..................................................................................................................

Setscrew ..............................................................................................................

Pedal....................................................................................................................

Pad ......................................................................................................................

Capscrew.............................................................................................................

Capscrew.............................................................................................................

Nut .......................................................................................................................

Lockwasher..........................................................................................................

Adhesive ..............................................................................................................

Sealant ................................................................................................................

.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..

1 1 1 2 1 4 4 4 1 1 1 1 1 1 2 2 2 6 .. ..

B

1 1 1 1 4 4 4 2 1 2 6 4 2 2 2 2 1 ..

1 1 2 1 4 4 4 1 1 1 1 .. .. ..

2 2 6 AR AR

FOOTNOTES: a Not Illustrated

©2002 HYSTER COMPANY

See Service Manual for service procedures.

5-3

UNIT CODE H160 NORTH AMERICA

01/2002

BRAKE PEDAL LINKAGE (Figure 5-2)

5-4

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE H160 NORTH AMERICA

01/2002

BRAKE PEDAL LINKAGE ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 10 10 11 12 13 14 15 16 17 17 18 19 20 21 22 23

1343630 15212 320157 133683 2311664 2310172 2303235 14269 2303788 2311873 2306125 2304690 293615 320157 302400 2306538 1344820 296226 2033236 2033646 2306828 2036100 2036090 133484 339068 251099

Pad ..............................................................................................................................

1 Cotter Pin.....................................................................................................................

1 Washer ........................................................................................................................

1 Pin ...............................................................................................................................

1 Bolt ..............................................................................................................................

1 Washer ........................................................................................................................

2 Manifold Block .............................................................................................................

1 Fitting...........................................................................................................................

2 Hose ............................................................................................................................

2 Master Cylinder ...........................................................................................................

1 Push Rod.................................................................................................................

1 Seal Kit ....................................................................................................................

1 Capscrew.....................................................................................................................

2 Washer ........................................................................................................................

2 Locknut ........................................................................................................................

2 Spring ..........................................................................................................................

1 Snap Ring....................................................................................................................

1 Bolt ..............................................................................................................................

2 Plate ............................................................................................................................

1 Plate ............................................................................................................................

1 Bushing........................................................................................................................

2 Pedal............................................................................................................................

1 Bracket.........................................................................................................................

1 Grommet......................................................................................................................

1 Lubricant...................................................................................................................... AR Adhesive ...................................................................................................................... AR

b a

c c

QTY

FOOTNOTES: a Forward/Reverse Lever b Monotrol Pedal c Not Illustrated

©2002 HYSTER COMPANY

See Service Manual for service procedures.

5-5

UNIT CODE H160 NORTH AMERICA

01/2002

BRAKE MASTER CYLINDER (Figure 5-3)

ITEM

PART NO.

DESCRIPTION

1 1 1 2 3 4 5 6 7 8 9 10

2311873 2306125 2304690 2303739 2309267 2309541 2305157 292500 292501 136687 133484 313805

Master Cylinder ...........................................................................................................

Push Rod.................................................................................................................

Seal Kit ....................................................................................................................

Clamp ..........................................................................................................................

Hose ............................................................................................................................

Reservoir .....................................................................................................................

Clamp ..........................................................................................................................

Capscrew.....................................................................................................................

Capscrew.....................................................................................................................

Nut ...............................................................................................................................

Grommet......................................................................................................................

Nut ...............................................................................................................................

5-6

QTY

See Service Manual for service procedures.

1 1 1 2 1 1 1 1 1 1 1 1

©2002 HYSTER COMPANY

NOTES

5-7

UNIT CODE H160 NORTH AMERICA

01/2002

PARK BRAKE LINKAGE (Figure 5-4)

5-8

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE H160 NORTH AMERICA

01/2002

PARK BRAKE LINKAGE ITEM

1 2 2 3 4 5 5 5 6 7 8 9 10 11 11 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45

PART NO.

2304966 16865 18419 2309240 2302902 15151 197065 230880 239503 292681 2306881 2311058 320157 930451 323617 355172 136704 2308749 2305554 2310764 15176 2306742 15134 15026 2305981 15156 2310295 320159 15155 2305287 292515 2302308 2302565 15025 2311335 138 139 15212 221454 15175 2306738 2307100 2033571 38848 15213 320156 15200 292682 a 251099 a 339068

©2002 HYSTER COMPANY

DESCRIPTION

QTY

Cam .............................................................................................................................

1 Nut ...............................................................................................................................

2 Lockwasher..................................................................................................................

2 Switch ..........................................................................................................................

1 Switch ..........................................................................................................................

1 Lockwasher..................................................................................................................

2 Washer ........................................................................................................................

2 Nut ...............................................................................................................................

2 Nut ...............................................................................................................................

2 Lockwasher..................................................................................................................

2 Plate ............................................................................................................................

1 Plate ............................................................................................................................

1 Washer ........................................................................................................................

2 Brake Assembly ...........................................................................................................

1 Pad ..........................................................................................................................

1 Spring ......................................................................................................................

1 Capscrew.....................................................................................................................

2 Bracket.........................................................................................................................

1 Handle .........................................................................................................................

1 Cable ...........................................................................................................................

1 Washer ........................................................................................................................

1 Spring ..........................................................................................................................

1 Washer ........................................................................................................................

2 Nut ...............................................................................................................................

2 Ball Joint ......................................................................................................................

1 Lockwasher..................................................................................................................

1 Bellcrank ......................................................................................................................

1 Washer ........................................................................................................................

2 Lockwasher..................................................................................................................

2 Link ..............................................................................................................................

1 Capscrew.....................................................................................................................

2 Pin ...............................................................................................................................

1 Ball Joint ......................................................................................................................

2 Nut ...............................................................................................................................

4 Rod ..............................................................................................................................

2 Rod End.......................................................................................................................

2 Rod End Pin ................................................................................................................

2 Cotter Pin.....................................................................................................................

2 Bolt ..............................................................................................................................

1 Washer ........................................................................................................................

1 Washer ........................................................................................................................ AR Washer ........................................................................................................................

1 Bracket.........................................................................................................................

1 Nut ...............................................................................................................................

1 Pin ...............................................................................................................................

2 Washer ........................................................................................................................

1 Cotter Pin.....................................................................................................................

2 Lockwasher..................................................................................................................

2 Adhesive ...................................................................................................................... AR Lubricant...................................................................................................................... AR

See Service Manual for service procedures.

5-9

UNIT CODE H160 NORTH AMERICA

01/2002

PARK BRAKE LINKAGE ITEM

PART NO.

DESCRIPTION

QTY

2302512 2311979

Park Brake Kit (Includes Items 39-40) .........................................................................

Park Brake Kit (Includes Items 34-38) .........................................................................

1 1

FOOTNOTES: a Not Illustrated

5-10

See Service Manual for service procedures.

©2002 HYSTER COMPANY

NOTES

5-11

UNIT CODE H160 NORTH AMERICA

01/2002

ELECTRICALLY RELEASED PARK BRAKE (Figure 5-5)

5-12

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE H160 NORTH AMERICA

01/2002

ELECTRICALLY RELEASED PARK BRAKE ITEM

PART NO.

DESCRIPTION

1 2 3 3 4 5 6 7 8 9 10 10 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48

16820 15158 2305661 2310476 15155 221705 15156 16805 2305308 2306112 2304932 2309212 2310589 221706 2037362 2038638 2305279 2035145 15176 2306742 15134 15026 2305981 2033571 2310295 15176 15155 2305287 38848 2302308 2302565 15025 2311335 138 139 15212 15155 15213 15175 221454 292682 320159 292515 2305941 15155 221765 145639 30215 2033822 136687 292600

Capscrew.....................................................................................................................

Lockwasher..................................................................................................................

Solenoid Repair Kit ......................................................................................................

Solenoid.......................................................................................................................

Lockwasher..................................................................................................................

Nut ...............................................................................................................................

Lockwasher..................................................................................................................

Capscrew.....................................................................................................................

Guide ...........................................................................................................................

Coupling ......................................................................................................................

Plate ............................................................................................................................

Bearing ....................................................................................................................

Plate ........................................................................................................................

Nut ...............................................................................................................................

Spring ..........................................................................................................................

E-Ring..........................................................................................................................

Plate ............................................................................................................................

Park Brake Cable.........................................................................................................

Washer ........................................................................................................................

Spring ..........................................................................................................................

Washer ........................................................................................................................

Nut ...............................................................................................................................

Ball Joint ......................................................................................................................

Bracket.........................................................................................................................

Bellcrank ......................................................................................................................

Washer ........................................................................................................................

Lockwasher..................................................................................................................

Link ..............................................................................................................................

Nut ...............................................................................................................................

Pin ...............................................................................................................................

Ball Joint ......................................................................................................................

Nut ...............................................................................................................................

Rod ..............................................................................................................................

Rod End.......................................................................................................................

Rod End Pin ................................................................................................................

Cotter Pin.....................................................................................................................

Lockwasher..................................................................................................................

Pin ...............................................................................................................................

Washer ........................................................................................................................

Bolt ..............................................................................................................................

Lockwasher..................................................................................................................

Washer ........................................................................................................................

Capscrew.....................................................................................................................

Label ............................................................................................................................

Lockwasher..................................................................................................................

Lockwasher..................................................................................................................

Nut ...............................................................................................................................

Bolt ..............................................................................................................................

Bracket.........................................................................................................................

Nut ...............................................................................................................................

Nut ...............................................................................................................................

©2002 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 4 12 4 4 3 1 1 1 1 1 1 2 1 3 1 1 2 2 1 1 1 2 2 1 1 1 2 4 2 2 2 2 2 1 1 1 4 2 3 1 4 4 3 2 1 4 10 5-13

UNIT CODE H160 NORTH AMERICA

01/2002

ELECTRICALLY RELEASED PARK BRAKE ITEM

49 50 51 52 53 54 55 56 57 58 59 60

PART NO.

320152 302261 292665 2307677 296375 15156 16805 2304907 2310704 2033425 a 251099 a 251979

DESCRIPTION

QTY

Washer ........................................................................................................................

4 Screw...........................................................................................................................

2 Nut ...............................................................................................................................

2 Microswitch ..................................................................................................................

1 Washer ........................................................................................................................

2 Lockwasher..................................................................................................................

4 Capscrew.....................................................................................................................

4 Bar ...............................................................................................................................

1 Nut ...............................................................................................................................

2 Fuse (30 Amp) .............................................................................................................

1 Adhesive ...................................................................................................................... AR Lubricant...................................................................................................................... AR

FOOTNOTES: a Not Illustrated

5-14

See Service Manual for service procedures.

©2002 HYSTER COMPANY

NOTES

5-15

UNIT CODE H160 NORTH AMERICA

01/2002

PARK BRAKE ELECTRICAL COMPONENTS COVERS (Figure 5-6)

5-16

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE H160 NORTH AMERICA

01/2002

PARK BRAKE ELECTRICAL COMPONENTS COVERS KEY: A: Foot Parking Brake B: Seat Parking Brake QTY ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 41 42 43 44 45 45

292515 292680 320156 2310722 2311971 1465584 2307716 302020 292678 2311350 2305201 287816 325182 2310373 2310839 2309219 2308736 1307687 2305754 2311669 2303345 2307261 2310615 302021 292678 296377 302018 1367837 296397 2307691 302048 222085 292500 292680 320156 325182 2309698 136687 2033823 2303291 1462649 1462650 15175 18728 2305454 1462623 1462624

Capscrew.............................................................................................................

Lockwasher..........................................................................................................

Washer ................................................................................................................

Plate ....................................................................................................................

Label (Park Brake Button) ...................................................................................

Switch ..................................................................................................................

Standoff ...............................................................................................................

Screw...................................................................................................................

Lockwasher..........................................................................................................

Control Module ....................................................................................................

Mounting Plate.....................................................................................................

Capscrew.............................................................................................................

Nut .......................................................................................................................

Fuse Block ...........................................................................................................

Fuse (30 Amp) .....................................................................................................

Mounting Plate.....................................................................................................

Terminal Block .....................................................................................................

Relay....................................................................................................................

Terminal ...............................................................................................................

Wire .....................................................................................................................

Terminal (Ring) ....................................................................................................

Diode ...................................................................................................................

Resistor (2 Watt - 150 Ohm)................................................................................

Screw...................................................................................................................

Lockwasher..........................................................................................................

Washer ................................................................................................................

Screw...................................................................................................................

Screw...................................................................................................................

Washer ................................................................................................................

Cover (Front)........................................................................................................

Screw...................................................................................................................

Washer ................................................................................................................

Capscrew.............................................................................................................

Lockwasher..........................................................................................................

Washer ................................................................................................................

Nut .......................................................................................................................

Cover ...................................................................................................................

Nut .......................................................................................................................

Spacer .................................................................................................................

Capscrew.............................................................................................................

Cowl.....................................................................................................................

Cowl.....................................................................................................................

Washer ................................................................................................................

Capscrew.............................................................................................................

Label (Instructions) ..............................................................................................

Cover (Cowl) ........................................................................................................

Cover (Cowl) ........................................................................................................

©2002 HYSTER COMPANY

A

See Service Manual for service procedures.

2 2 4 1 1 1 1 6 6 1 1 2 2 1 1 1 1 1 2 2 2 1 2 2 2 1 1 2 2 1 2 2 2 2 8 2 1 2 2 2 1 ..

2 2 1 1 ..

B

2 2 4 1 ..

1 1 6 6 1 1 2 2 1 1 1 1 1 2 2 2 1 2 2 2 1 1 2 2 1 2 2 2 2 8 2 1 2 2 2 ..

1 2 2 1 ..

1 5-17

UNIT CODE H160 NORTH AMERICA

01/2002

PARK BRAKE (Figure 5-7)

5-18

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE H160 NORTH AMERICA

01/2002

PARK BRAKE ITEM

PART NO.

DESCRIPTION

1 1 2 3 3 4 5 6 7 8 9 10 11 12 13 14 15

2302735 2013879 2013881 2013880 2013876 2013877 281971 303652 303653 303654 15241 303669 303668 2013878 303672 319667 303674 303660

Park Brake ...................................................................................................................

Carrier Side Assembly.............................................................................................

Carrier Side.........................................................................................................

Disc Pad..............................................................................................................

Cam Side Assembly ................................................................................................

Cam Side ............................................................................................................

Disc Pad..............................................................................................................

Plate....................................................................................................................

Pin.......................................................................................................................

Spring..................................................................................................................

Cotter Pin ............................................................................................................

Nut ......................................................................................................................

Washer................................................................................................................

Lever ...................................................................................................................

Screw ......................................................................................................................

Bushing ...................................................................................................................

Locknut....................................................................................................................

Spacer .....................................................................................................................

©2002 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 4 2 2

5-19

UNIT CODE H160 NORTH AMERICA

01/2002

BRAKE ASSEMBLY (Figure 5-8)

ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 9 10 11 12 13

260034 301995 292778 292780 292779 301994 301997 319667 292777 1323956 1324049 301996 1323955 303673 303674

Brake Assembly ...........................................................................................................

Insert ...................................................................................................................

Piston ..................................................................................................................

Dust Cover ..........................................................................................................

Piston Seal..........................................................................................................

Bleeder Screw.....................................................................................................

Retainer Pin.............................................................................................................

Bushing ...................................................................................................................

Spring Clip...............................................................................................................

Pad......................................................................................................................

Disc Pad ..................................................................................................................

Carrier Side .............................................................................................................

Capscrew ................................................................................................................

Washer ....................................................................................................................

Locknut....................................................................................................................

5-20

QTY

See Service Manual for service procedures.

1 1 1 1 1 2 2 4 2 2 1 1 2 2 2

©2002 HYSTER COMPANY

UNIT CODE H160 NORTH AMERICA

01/2002

6

HYDRAULIC SYSTEM

UNIT CODE H160 NORTH AMERICA

01/2002

SECTION 6 HYDRAULIC SYSTEM DESCRIPTION

PAGE

CONTROL VALVE .............................................................................................................................................. 6-10 HANDLEVER........................................................................................................................................................ 6-2 HYDRAULIC LIFT PUMP ASSEMBLY 12 CC.............................................................................................................................................................. 6-24 HYDRAULIC MOTOR S/N PENDING PER ECN 83346-61........................................................................................................... 6-18 S/N PENDING PER ECN 83346-61 ............................................................................................................ 6-20 WITH 12 CC PUMP ........................................................................................................................................ 6-14 WITH 19 CC PUMP S/N PENDING PER ECN 83346-51 ....................................................................................................... 6-16 HYDRAULIC PUMP 12 CC.............................................................................................................................................................. 6-22 HYDRAULIC PUMP ASSEMBLY 19 CC.............................................................................................................................................................. 6-28 HYDRAULIC SYSTEM ....................................................................................................................................... 6-32 HYDRAULIC VALVE AND ATTACHING PARTS ................................................................................................... 6-6 LIFT PUMP AND MOTOR ATTACHING PARTS 12 CC.............................................................................................................................................................. 6-26 TILT CYLINDER ................................................................................................................................................. 6-30

©2002 HYSTER COMPANY

See Service Manual for service procedures.

6-1

UNIT CODE H160 NORTH AMERICA

01/2002

HANDLEVER (Figure 6-1)

6-2

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE H160 NORTH AMERICA

01/2002

HANDLEVER KEY: A: Two Function B: Three Function (With Detent Levers) C: Three Function (Without Detent Levers) D: Four Function QTY ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 40

PART NO.

302044 2014604 2013234 2013235 2013236 2013237 292501 320156 292680 136687 2309924 2306052 287817 2303365 18824 2308059 2305669 296153 296378 320155 292668 2302179 287816 320156 292680 136687 19979 175861 2309570 2304767 2304087 2307513 2303898 15200 2013239 2309978 307253 2311392 2310972 2040755 a 2310125

©2002 HYSTER COMPANY

DESCRIPTION

A

Screw.............................................................................................

Cover (Upper) ................................................................................

Handlever (Lift) ..............................................................................

Handlever (Lift) ..............................................................................

Handlever ......................................................................................

Handlever ......................................................................................

Capscrew.......................................................................................

Washer ..........................................................................................

Lockwasher....................................................................................

Nut .................................................................................................

Spacer ...........................................................................................

Spacer ...........................................................................................

Capscrew.......................................................................................

Knob ..............................................................................................

Cotter Pin.......................................................................................

Rod ................................................................................................

Latch ..............................................................................................

Bolt ................................................................................................

Washer ..........................................................................................

Washer ..........................................................................................

Nut .................................................................................................

Link ................................................................................................

Capscrew.......................................................................................

Washer ..........................................................................................

Lockwasher....................................................................................

Nut .................................................................................................

Pin .................................................................................................

Spring ............................................................................................

Crank .............................................................................................

Pivot...............................................................................................

Crank .............................................................................................

Spacer ...........................................................................................

Link ................................................................................................

Cotter Pin.......................................................................................

Pin .................................................................................................

Rocker Arm....................................................................................

Circlip.............................................................................................

Pivot Pin.........................................................................................

Bearing ..........................................................................................

Frame ............................................................................................

Frame ............................................................................................

See Service Manual for service procedures.

8 1 1 1 .. ..

4 2 4 4 4 4 8 1 1 1 1 2 2 2 2 .. .. .. .. .. .. .. .. ..

2 4 2 4 4 2 4 2 8 1 1

B

C

D

8 1 1 1 1 ..

6 3 6 6 4 4 8 1 1 1 1 2 2 2 2 1 2 2 2 2 2 1 1 1 2 2 3 6 6 3 4 2 12 1 1

8 1 1 1 1 ..

6 3 6 6 4 4 8 1 1 1 1 2 2 2 2 .. .. .. .. .. .. .. .. ..

3 2 3 6 6 3 4 2 12 1 1

8 1 1 1 ..

1 8 4 8 8 4 4 8 1 1 1 1 2 2 2 2 1 2 2 2 2 2 1 1 1 3 ..

4 8 8 4 4 2 16 1 1

6-3

UNIT CODE H160 NORTH AMERICA

01/2002

HANDLEVER QTY ITEM

41 42

PART NO.

b 251979 b 251099

DESCRIPTION

A

Lubricant........................................................................................ AR Adhesive ........................................................................................ AR

B

C

D

AR AR

AR AR

AR AR

FOOTNOTES: a EE Application Only b Not Illustrated

6-4

See Service Manual for service procedures.

©2002 HYSTER COMPANY

NOTES

6-5

UNIT CODE H160 NORTH AMERICA

01/2002

HYDRAULIC VALVE AND ATTACHING PARTS (Figure 6-2)

6-6

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE H160 NORTH AMERICA

01/2002

HYDRAULIC VALVE AND ATTACHING PARTS KEY: A: Two Function B: Three Function (With Detent Levers) C: Three Function (Without Detent Levers) D: Four Function QTY ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45

302044 2309387 2311384 2303448 287817 2303324 2310715 292500 320156 292680 136687 2303898 15200 2013239 2303498 58903 2307900 19979 175861 136687 292680 2303104 2307042 2303162 2309240 220271 18419 16865 2311130 292501 320156 292680 136687 2302217 287816 320156 292680 136687 324972 136681 320158 292681 239503 325057 325056

Screw.............................................................................................

2 Cover (Lower) ................................................................................

1 Spacer ...........................................................................................

1 Spacer ...........................................................................................

1 Capscrew.......................................................................................

2 Plate ..............................................................................................

1 Plate ..............................................................................................

1 Capscrew.......................................................................................

4 Washer ..........................................................................................

4 Lockwasher....................................................................................

4 Nut .................................................................................................

4 Link ................................................................................................

2 Cotter Pin.......................................................................................

4 Pin .................................................................................................

4 Pin .................................................................................................

1 Snap Ring......................................................................................

2 Shim .............................................................................................. AR Pin .................................................................................................

1 Spring ............................................................................................

1 Nut .................................................................................................

1 Lockwasher....................................................................................

1 Stud ...............................................................................................

1 Pin .................................................................................................

1 Spacer ...........................................................................................

2 Switch ............................................................................................

1 Screw.............................................................................................

2 Lockwasher....................................................................................

2 Nut .................................................................................................

2 Bracket...........................................................................................

1 Capscrew.......................................................................................

1 Washer ..........................................................................................

1 Lockwasher....................................................................................

1 Nut .................................................................................................

1 Circuit Board ..................................................................................

1 Capscrew.......................................................................................

2 Washer ..........................................................................................

2 Lockwasher....................................................................................

2 Nut .................................................................................................

2 Bracket...........................................................................................

5 Capscrew.......................................................................................

5 Washer ..........................................................................................

5 Lockwasher....................................................................................

5 Nut .................................................................................................

5 Channel .........................................................................................

1 Channel (Rubber) ..........................................................................

3

©2002 HYSTER COMPANY

A

See Service Manual for service procedures.

B

C

2 1 1 1 2 1 2 6 6 6 6 3 6 6 1 2 AR 1 1 1 1 1 1 2 1 2 2 2 1 1 1 1 1 1 2 2 2 2 5 5 5 5 5 1 3

2 1 1 1 2 1 2 6 6 6 6 3 6 6 1 2 AR 1 1 1 1 1 1 2 1 2 2 2 1 1 1 1 1 1 2 2 2 2 5 5 5 5 5 1 3

D

2 1 1 1 2 1 3 8 8 8 8 4 8 8 1 2 ..

1 1 1 1 1 1 2 1 2 2 2 1 1 1 1 1 1 2 2 2 2 5 5 5 5 5 1 3 6-7

UNIT CODE H160 NORTH AMERICA

01/2002

HYDRAULIC VALVE AND ATTACHING PARTS QTY ITEM

PART NO.

DESCRIPTION

46 46 47 48 49 50 51 52

2307559 2033619 287860 320159 292682 136692 293627 2305146

Control Valve (☞ Figure 6-3) .......................................................

Control Valve (☞ Figure 6-3) .......................................................

Capscrew.......................................................................................

Washer ..........................................................................................

Lockwasher....................................................................................

Nut .................................................................................................

Bolt ................................................................................................

Bracket...........................................................................................

6-8

A

See Service Manual for service procedures.

1 1 1 1 1 1 2 1

B

1 ..

1 1 1 1 2 1

C

1 ..

1 1 1 1 2 1

D

..

1 1 1 1 1 2 1

©2002 HYSTER COMPANY

NOTES

6-9

UNIT CODE H160 NORTH AMERICA

01/2002

CONTROL VALVE (Figure 6-3)

6-10

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE H160 NORTH AMERICA

01/2002

CONTROL VALVE KEY: A: Three Function B: Four Function QTY ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 36 37 38 39 40 41 42 43

2033619 2307559 2302838 230518 16484 233693 16485 236024 2311490 2308353 16484 1199287 1199286 1327419 1327421 144128 144127 2310702 2303650 2309228 144125 2307614 2304278 2304422 2303990 2304497 2310183 2307402 127656 2304785 2302537 2302321 2307158 2309928 2309512 2307877 2311960 2307614 1327419 1327421 144128 144127 2310702 2303650 2309228 144125 2307614

Control Valve .......................................................................................................

Control Valve .......................................................................................................

Valve Section...................................................................................................

Plug .................................................................................................................

O-Ring .............................................................................................................

Fitting...............................................................................................................

O-Ring .............................................................................................................

Spring ..............................................................................................................

Relief Valve .....................................................................................................

Plug .................................................................................................................

O-Ring .............................................................................................................

Spring ..............................................................................................................

Poppet .............................................................................................................

Screw ..............................................................................................................

Dust Cover ......................................................................................................

Retainer...........................................................................................................

Sleeve..............................................................................................................

O-Ring .............................................................................................................

O-Ring .............................................................................................................

Spring ..............................................................................................................

Washer ............................................................................................................

Spool Section (Auxiliary) .................................................................................

O-Ring .............................................................................................................

Ball ..................................................................................................................

Retainer...........................................................................................................

O-Ring .............................................................................................................

Seal .................................................................................................................

Seal .................................................................................................................

O-Ring .............................................................................................................

Spring ..............................................................................................................

Spring ..............................................................................................................

Retaining Ring.................................................................................................

Plug .................................................................................................................

Back-Up Ring ..................................................................................................

O-Ring .............................................................................................................

Spring ..............................................................................................................

Ball ..................................................................................................................

Spool Section (Auxiliary) .....................................................................................

Screw ..............................................................................................................

Dust Cover ......................................................................................................

Retainer...........................................................................................................

Sleeve..............................................................................................................

O-Ring .............................................................................................................

O-Ring .............................................................................................................

Spring ..............................................................................................................

Washer ............................................................................................................

Spool Section (Auxiliary) .................................................................................

©2002 HYSTER COMPANY

A

See Service Manual for service procedures.

..

1 1 1 1 1 1 1 1 1 6 1 1 2 1 1 1 1 1 1 2 1 3 2 1 1 1 1 1 1 1 1 1 1 1 1 1 .. .. .. .. .. .. .. .. .. ..

B

1 ..

1 1 1 1 1 1 1 1 6 1 1 2 1 1 1 1 1 1 2 1 3 2 1 1 1 1 1 1 1 1 1 1 1 .. ..

1 2 1 1 1 1 1 1 2 1 6-11

UNIT CODE H160 NORTH AMERICA

01/2002

CONTROL VALVE

ITEM

PART NO.

DESCRIPTION

44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 86 87 88 89 90 91 92

2304278 2304422 2303990 2304497 2310183 2307402 127656 2304785 2302537 2302321 2307158 2309928 2309512 2308069 2307877 2308154 2302661 1327419 1327421 144128 144127 2310702 2303650 2309228 144125 2307614 2304278 2304422 2303990 2304497 2310183 2307402 127656 2304785 2302537 2302321 2307158 2309928 2309512 2308069 2307877 2308154 2310233 1327419 1327421 144128 144127 2310702 2303650 2309228 144125

O-Ring .............................................................................................................

Ball ..................................................................................................................

Retainer...........................................................................................................

O-Ring .............................................................................................................

Seal .................................................................................................................

Seal .................................................................................................................

O-Ring .............................................................................................................

Spring ..............................................................................................................

Spring ..............................................................................................................

Retaining Ring.................................................................................................

Plug .................................................................................................................

Back-Up Ring ..................................................................................................

O-Ring .............................................................................................................

Seat .................................................................................................................

Spring ..............................................................................................................

Poppet .............................................................................................................

Spool Section (Tilt) ..............................................................................................

Screw ..............................................................................................................

Dust Cover ......................................................................................................

Retainer...........................................................................................................

Sleeve..............................................................................................................

O-Ring .............................................................................................................

O-Ring .............................................................................................................

Spring ..............................................................................................................

Washer ............................................................................................................

Spool Section (Auxiliary) .................................................................................

O-Ring .............................................................................................................

Ball ..................................................................................................................

Retainer...........................................................................................................

O-Ring .............................................................................................................

Seal .................................................................................................................

Seal .................................................................................................................

O-Ring .............................................................................................................

Spring ..............................................................................................................

Spring ..............................................................................................................

Retaining Ring.................................................................................................

Plug .................................................................................................................

Back-Up Ring ..................................................................................................

O-Ring .............................................................................................................

Seat .................................................................................................................

Spring ..............................................................................................................

Poppet .............................................................................................................

Spool Section (Lift) ..............................................................................................

Screw ..............................................................................................................

Dust Cover ......................................................................................................

Retainer...........................................................................................................

Sleeve..............................................................................................................

O-Ring .............................................................................................................

O-Ring .............................................................................................................

Spring ..............................................................................................................

Washer ............................................................................................................

6-12

A

See Service Manual for service procedures.

.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..

1 2 2 1 1 1 1 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 2

QTY B

4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 2

©2002 HYSTER COMPANY

UNIT CODE H160 NORTH AMERICA

01/2002

CONTROL VALVE

PART NO.

DESCRIPTION

93 94 95 96 97 98 99 100 101 102 102 103 104 105 106

2307614 2302321 2307158 2309928 2309512 2307877 2311960 230518 16484 2306560 2311048 2307364 2308069 2307877 2308154

Spool Section (Auxiliary) .................................................................................

Retaining Ring.................................................................................................

Plug .................................................................................................................

Back-Up Ring ..................................................................................................

O-Ring .............................................................................................................

Spring ..............................................................................................................

Ball ..................................................................................................................

Plug .................................................................................................................

O-Ring .............................................................................................................

Stud Kit ................................................................................................................

Stud Kit ................................................................................................................

Nut .......................................................................................................................

Seat .....................................................................................................................

Spring ..................................................................................................................

Poppet .................................................................................................................

1 1 1 1 1 1 1 1 1 ..

1 8 .. .. ..

1 1 1 1 1 1 1 1 1 1 ..

8 1 1 1

2303944

Seal Kit (Includes Items 3, 5, 9, 15-16, 19-20, 22-26, 29, 31-32, 39-40, 43-44, 46-50, 53, 55-56, 64-65, 68-69, 71-75, 80-81, 89-90, 93, 96-97, 101) ................

Repair Kit (Includes Items 14, 38, 63, 88) ...........................................................

1 1

1 1

2311128

©2002 HYSTER COMPANY

A

QTY B

ITEM

See Service Manual for service procedures.

6-13

UNIT CODE H160 NORTH AMERICA

01/2002

HYDRAULIC MOTOR (Figure 6-4) WITH 12 CC PUMP

6-14

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE H160 NORTH AMERICA

01/2002

HYDRAULIC MOTOR WITH 12 CC PUMP KEY: A: Without Brush Wear Indicators (Standard) B: With Brush Wear Indicator (Premium) QTY ITEM

1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 17 18 18 19 19 20 21 22 23 24 25 25 25 26 27 28 29 30 31 32 33 34

PART NO.

DESCRIPTION

A

B

2039069 2046764 1478728 1478733 1308893 15155 1308849 1308880 1308879 2013456 2013336 2026351 2026352 2013524 2032401 1308878 1308877 1308876 1308875 1308827 2013521 1478724 1478731 1308837 2013531 2013331 2013533 2026589 1308844 1308884 1478729 1478735 2026357 1308891 1473622 1308888 1308889 1478727 17948 1308843 18460 a 2044157

Hydraulic Motor....................................................................................................

Hydraulic Pump Motor .........................................................................................

Stator...............................................................................................................

Stator...............................................................................................................

Nut...................................................................................................................

Lockwasher .....................................................................................................

Washer ............................................................................................................

Washer ............................................................................................................

Bushing ...........................................................................................................

Spring ..............................................................................................................

Screw ..............................................................................................................

Brush ...............................................................................................................

Brush ...............................................................................................................

Screw ..............................................................................................................

Brush Holder ...................................................................................................

Washer ............................................................................................................

O-Ring .............................................................................................................

Bushing ...........................................................................................................

Washer ............................................................................................................

Lead and Terminal...........................................................................................

Crossover ........................................................................................................

Shield ..............................................................................................................

Shield ..............................................................................................................

Cover ...............................................................................................................

Cover ...............................................................................................................

Clamp Screw ...................................................................................................

Connector........................................................................................................

Thermostat ......................................................................................................

Field Coil .........................................................................................................

Ball Bearing .....................................................................................................

Armature .........................................................................................................

Armature .........................................................................................................

Key ..................................................................................................................

Ball Bearing .....................................................................................................

Washer ............................................................................................................

Washer ............................................................................................................

Washer ............................................................................................................

Shield ..............................................................................................................

Capscrew ........................................................................................................

Pole Piece .......................................................................................................

Capscrew ........................................................................................................

Enclosure Kit ...................................................................................................

1 ..

1 ..

4 2 2 1 1 4 4 4 ..

4 1 1 2 1 2 1 1 1 ..

1 ..

2 .. ..

1 1 1 ..

1 1 1 2 1 1 4 4 8 1

..

1 ..

1 4 2 2 1 1 4 4 2 2 4 1 1 2 1 2 1 1 ..

1 ..

1 2 2 1 1 1 ..

1 1 1 1 2 1 1 4 4 8 1

2026350

Brush Holder (Includes Items 7, 11-12, 17).....................................................

1

1

FOOTNOTES: a Not Illustrated ©2002 HYSTER COMPANY

See Service Manual for service procedures.

6-15

UNIT CODE H160 NORTH AMERICA

01/2002

HYDRAULIC MOTOR (Figure 6-5) (

6-16

WITH 19 CC PUMP S/N PENDING PER ECN 83346-51)

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE H160 NORTH AMERICA

01/2002

HYDRAULIC MOTOR WITH 19 CC PUMP

(

S/N PENDING PER ECN 83346-51)

KEY: A: Without Brush Wear Indicators (Standard) B: With Brush Wear Indicator (Premium) QTY ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 17 18 19 19 20 21 22 23 24 25 25 26 27 28 29 30 31 32 32 33 34

PART NO.

2046700 2306485 2013526 1308893 15155 1308849 1308880 1308879 2013456 2013336 2013525 2013534 2013524 2013523 1308878 1308877 1308876 1308875 1308827 2013521 2013520 1308837 2013531 2013331 2013533 2026589 2013527 1308884 2014512 2032510 1308891 1473622 1308888 1308889 2013529 2013530 1308833 1335399 18460 a 2044157

DESCRIPTION

A

Hydraulic Pump and Motor .................................................................................. ..

Hydraulic Motor....................................................................................................

1 Housing ...........................................................................................................

1 Nut...................................................................................................................

4 Lockwasher .....................................................................................................

2 Washer ............................................................................................................

2 Washer ............................................................................................................

1 Bushing ...........................................................................................................

1 Spring ..............................................................................................................

4 Screw ..............................................................................................................

4 Brush ...............................................................................................................

2 Brush ...............................................................................................................

6 Screw ..............................................................................................................

4 Brush Holder ...................................................................................................

1 Washer ............................................................................................................

1 O-Ring .............................................................................................................

2 Bushing ...........................................................................................................

1 Washer ............................................................................................................

2 Lead and Terminal...........................................................................................

1 Crossover ........................................................................................................

1 End Shield .......................................................................................................

1 Cover ...............................................................................................................

1 Cover ............................................................................................................... ..

Clamp Screw ...................................................................................................

2 Connector........................................................................................................

6 Thermostat ...................................................................................................... ..

Field Coil Set ...................................................................................................

1 Ball Bearing .....................................................................................................

1 Armature .........................................................................................................

1 Armature ......................................................................................................... ..

Ball Bearing .....................................................................................................

1 Washer ............................................................................................................

1 Washer ............................................................................................................

2 Washer ............................................................................................................

1 Frame ..............................................................................................................

1 Screw ..............................................................................................................

4 Pole Piece .......................................................................................................

4 Main Pole.........................................................................................................

4 Capscrew ........................................................................................................ 16 Enclosure Kit ...................................................................................................

1

B

1 ..

1 4 2 2 1 1 4 4 2 6 4 1 1 2 1 2 1 1 .. ..

1 2 6 1 1 1 ..

1 1 1 2 1 1 4 4 4 16 1

FOOTNOTES: a Not Illustrated

©2002 HYSTER COMPANY

See Service Manual for service procedures.

6-17

UNIT CODE H160 NORTH AMERICA

01/2002

HYDRAULIC MOTOR (Figure 6-6) (

6-18

S/N PENDING PER ECN 83346-61)

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE H160 NORTH AMERICA

01/2002

HYDRAULIC MOTOR

( ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 14

PART NO.

2046700 1502724 1502725 1502726 1502727 1502728 1504802 1502730 1502731 1509703 1500182 1502733 1502735 1502736 a 2044157

S/N PENDING PER ECN 83346-61)

DESCRIPTION

QTY

Hydraulic Pump and Motor ..........................................................................................

Bracket ....................................................................................................................

Bearing ....................................................................................................................

Armature .................................................................................................................

Gasket .....................................................................................................................

Plate ........................................................................................................................

Stator.......................................................................................................................

Brush Holder ...........................................................................................................

Brush Spring ...........................................................................................................

Protector..................................................................................................................

Bearing ....................................................................................................................

Commutator.............................................................................................................

Fan ..........................................................................................................................

Cover .......................................................................................................................

Enclosure Kit ...........................................................................................................

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

FOOTNOTES: a Not Illustrated

©2002 HYSTER COMPANY

See Service Manual for service procedures.

6-19

UNIT CODE H160 NORTH AMERICA

01/2002

HYDRAULIC MOTOR (Figure 6-7) (S/N PENDING PER ECN 83346-61

6-20

See Service Manual for service procedures.

)

©2002 HYSTER COMPANY

UNIT CODE H160 NORTH AMERICA

01/2002

HYDRAULIC MOTOR

(S/N PENDING PER ECN 83346-61 ) ITEM

1 2 3 3 4 5 6 7 8 9 10 11 12 13

PART NO.

2046764 1509697 1502725 1509698 7882 1509699 1509700 1509701 1509702 1509703 1500182 1509704 1509705 1509706 a 2044157

DESCRIPTION

QTY

Hydraulic Pump Motor (Group No. 8510653) ..............................................................

Bracket ....................................................................................................................

Bearing ....................................................................................................................

Armature .................................................................................................................

Key ..........................................................................................................................

Plate ........................................................................................................................

Stator.......................................................................................................................

Brush Holder ...........................................................................................................

Brush Spring ...........................................................................................................

Protector..................................................................................................................

Bearing ....................................................................................................................

Commutator.............................................................................................................

Fan ..........................................................................................................................

Cover .......................................................................................................................

Enclosure Kit ...........................................................................................................

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

FOOTNOTES: a Not Illustrated

©2002 HYSTER COMPANY

See Service Manual for service procedures.

6-21

UNIT CODE H160 NORTH AMERICA

01/2002

HYDRAULIC PUMP (Figure 6-8) 12 CC

6-22

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE H160 NORTH AMERICA

01/2002

HYDRAULIC PUMP 12 CC ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14

1455066 1459239 .. . . .

1459372 .. . . . .. . . . .. . . . .. . . .

1459240 .. . . . .. . . .

1459371 .. . . . .. . . .

26617

Pump ...........................................................................................................................

Cover .......................................................................................................................

Body ........................................................................................................................

Gear Set ..................................................................................................................

Bushing ...............................................................................................................

Bushing ...............................................................................................................

Drive Gear...........................................................................................................

Driven Gear.........................................................................................................

Mounting Flange......................................................................................................

Seal (Body)..............................................................................................................

Seal (Bushing).........................................................................................................

Bolt ..........................................................................................................................

Oil Seal....................................................................................................................

Snap Ring................................................................................................................

Key ..........................................................................................................................

1 1 1 1 2 2 1 1 1 2 2 4 1 1 1

1459238

Seal Kit (Includes Item ) ..............................................................................................

1

©2002 HYSTER COMPANY

QTY

See Service Manual for service procedures.

6-23

UNIT CODE H160 NORTH AMERICA

01/2002

HYDRAULIC LIFT PUMP ASSEMBLY (Figure 6-9) 12 CC

6-24

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE H160 NORTH AMERICA

01/2002

HYDRAULIC LIFT PUMP ASSEMBLY 12 CC ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12

.. . . .

1374878 2303239 .. . . .

2308872 2309481 .. . . . .. . . . .. . . .

1376425 1376426 .. . . . .. . . . .. . . .

Pump and Motor ..........................................................................................................

Pump .......................................................................................................................

Retaining Ring.........................................................................................................

Oil Seal....................................................................................................................

Flange .....................................................................................................................

Pin ...........................................................................................................................

Seal .........................................................................................................................

Back-Up Ring ..........................................................................................................

O-Ring .....................................................................................................................

Cover .......................................................................................................................

Bolt ..........................................................................................................................

Bushing ...................................................................................................................

Housing ...................................................................................................................

Gear Set ..................................................................................................................

1 1 1 1 1 4 2 2 2 1 4 4 1 1

384383 1376427

Seal Kit (Includes Items 2-3) ...................................................................................

Flange Kit (Includes Items 5-7) ...............................................................................

1 1

©2002 HYSTER COMPANY

QTY

See Service Manual for service procedures.

6-25

UNIT CODE H160 NORTH AMERICA

01/2002

LIFT PUMP AND MOTOR ATTACHING PARTS (Figure 6-10) 12 CC

6-26

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE H160 NORTH AMERICA

01/2002

LIFT PUMP AND MOTOR ATTACHING PARTS 12 CC ITEM

1 1 1 2 3 4 4 5 6 7 8 9 10 11 12 13 14 14 15 16

PART NO.

.. . . .

2041876 .. . . . .. . . .

296024 16560 16485 16828 2305087 2035560 2033869 2305466 127045 2305718 2303276 2304021 127574 16486 355329 a 2303797

DESCRIPTION

QTY

Motor Assembly (Standard) .........................................................................................

1 Pump (Optional) ..........................................................................................................

1 Motor Assembly (Brush Wear Indicator and Thermostat)............................................

1 Hydraulic Pump Assembly...........................................................................................

1 Capscrew.....................................................................................................................

2 Fitting...........................................................................................................................

1 O-Ring .....................................................................................................................

1 Capscrew.....................................................................................................................

4 Washer ........................................................................................................................

4 Clamp ..........................................................................................................................

2 Bracket.........................................................................................................................

1 Mount...........................................................................................................................

4 Clamp ..........................................................................................................................

4 Hose ............................................................................................................................

1 Filter.............................................................................................................................

1 Hose ............................................................................................................................

1 Fitting...........................................................................................................................

1 O-Ring .....................................................................................................................

1 Coupling ......................................................................................................................

1 Adhesive ...................................................................................................................... AR

FOOTNOTES: a Not Illustrated

©2002 HYSTER COMPANY

See Service Manual for service procedures.

6-27

UNIT CODE H160 NORTH AMERICA

01/2002

HYDRAULIC PUMP ASSEMBLY (Figure 6-11) 19 CC

6-28

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE H160 NORTH AMERICA

01/2002

HYDRAULIC PUMP ASSEMBLY 19 CC ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13

PART NO.

DESCRIPTION

QTY

2042621 a 2302338 .. . . . .. . . .

1459240 .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . .

1459239 1459241

Hydraulic Pump ...........................................................................................................

Hydraulic Pump ...........................................................................................................

Snap Ring....................................................................................................................

Oil Seal....................................................................................................................

Mounting Flange......................................................................................................

Back-Up Ring ..........................................................................................................

Seal .........................................................................................................................

Bushing........................................................................................................................

O-Ring .....................................................................................................................

Pin ...............................................................................................................................

Housing .......................................................................................................................

Idler Gear.....................................................................................................................

Drive Gear ...................................................................................................................

Cover .......................................................................................................................

Bolt ..........................................................................................................................

1 1 1 1 1 2 2 2 2 4 1 1 1 1 4

2043313 2043314

Gear Kit (Includes Items 10-11)...................................................................................

Repair Kit (Includes Items 1-2, 4-7, 9) .........................................................................

1 1

FOOTNOTES: a S/N PENDING PER ECN 8334628

©2002 HYSTER COMPANY

See Service Manual for service procedures.

6-29

UNIT CODE H160 NORTH AMERICA

01/2002

TILT CYLINDER (Figure 6-12)

6-30

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE H160 NORTH AMERICA

01/2002

TILT CYLINDER KEY: A: 5 Forward Tilt/7 Back Tilt B: 10 Forward Tilt/5 Back Tilt QTY ITEM

PART NO.

DESCRIPTION

1 2 3 4 4 5 5 6 7 8 9 10

2033757 2033818 2302899 .. . . .

2308174 2307659 2311444 2307114 2308691 .. . . . .. . . . .. . . .

2047064 .. . . .

Tilt Cylinder (Group No. 8603353) ......................................................................

Tilt Cylinder (Group No. 8603351) ......................................................................

Nut...................................................................................................................

Seal .................................................................................................................

Piston ..............................................................................................................

Piston Rod.......................................................................................................

Rod cylinder ...................................................................................................

Tube.................................................................................................................

Tube.................................................................................................................

Seal .................................................................................................................

O-Ring .............................................................................................................

Back-Up Ring ..................................................................................................

Gland...............................................................................................................

Wiper Ring.......................................................................................................

..

2 1 1 1 1 ..

1 ..

1 1 1 1 1

2 ..

1 1 1 ..

1 ..

1 1 1 1 1 1

1494719

Seal Kit (Includes Items 2, 6-8, 10) .................................................................

1

1

©2002 HYSTER COMPANY

A

See Service Manual for service procedures.

B

6-31

UNIT CODE H160 NORTH AMERICA

01/2002

HYDRAULIC SYSTEM (Figure 6-13)

6-32

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE H160 NORTH AMERICA

01/2002

HYDRAULIC SYSTEM KEY: A: Two Function B: Three Function C: Four Function ITEM

PART NO.

DESCRIPTION

1 2 3 3 4 4 5 6 7 7 8 8 9 10 11 11 12 13 14 15 16 17 17 18 18 19 20 20 21 21 22 22 23 24 25 25 26 27 28 29 30 31 32 33 34 35

2303903 2306266 16565 16481 16556 16481 16883 17061 110174 16484 2308281 16484 2302520 16989 16541 16484 893731 181957 130845 2038851 1484312 182557 16485 16745 235691 2308281 110174 16484 2307559 2033619 17775 16486 16805 15156 2307397 2305543 2302129 85767 296024 292680 2302222 2311215 150879 127045 2304021 2303276

Hose .........................................................................................................

Hose .........................................................................................................

Fitting........................................................................................................

O-Ring ..................................................................................................

Fitting........................................................................................................

O-Ring ..................................................................................................

Fitting........................................................................................................

Fitting........................................................................................................

Fitting........................................................................................................

O-Ring ..................................................................................................

Fitting........................................................................................................

O-Ring ..................................................................................................

Hose Assembly.........................................................................................

Fitting........................................................................................................

Fitting........................................................................................................

O-Ring ..................................................................................................

Hose .........................................................................................................

Fitting........................................................................................................

Clamp .......................................................................................................

Hose .........................................................................................................

Hose .........................................................................................................

Fitting........................................................................................................

O-Ring ..................................................................................................

Fitting........................................................................................................

Fitting........................................................................................................

Fitting........................................................................................................

Fitting........................................................................................................

O-Ring ..................................................................................................

Control Valve (☞ Figure 6-3) ..................................................................

Control Valve (☞ Figure 6-3) ..................................................................

Fitting........................................................................................................

O-Ring ..................................................................................................

Capscrew..................................................................................................

Lockwasher...............................................................................................

Element ....................................................................................................

Filter Replacement ...............................................................................

Gauge.......................................................................................................

Hose .........................................................................................................

Capscrew..................................................................................................

Lockwasher...............................................................................................

Cover ........................................................................................................

Gasket ......................................................................................................

Plug ..........................................................................................................

Clamp .......................................................................................................

Hose .........................................................................................................

Filter..........................................................................................................

©2002 HYSTER COMPANY

A

See Service Manual for service procedures.

2 2 2 1 2 1 2 2 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 ..

2 .. .. ..

1 ..

2 2 2 2 1 1 1 1 2 6 1 1 1 4 1 1

QTY B

2 2 2 1 2 1 2 2 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 2 .. .. .. ..

1 ..

2 2 2 2 1 1 1 1 2 6 1 1 1 4 1 1

C

2 2 2 1 2 1 2 2 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 2 ..

1 1 1 ..

1 2 2 2 2 1 1 1 1 2 6 1 1 1 4 1 1 6-33

UNIT CODE H160 NORTH AMERICA

01/2002

HYDRAULIC SYSTEM

ITEM

36 37 38 39 40 41 42 43 44 45 45 46 46 47 48 48 49 50 51 52 52 53 53 53 54 55 56 57 58 58 59 60 61 62 63 64 65 65 66 66 67 67 68 69 70 71 72 73 74 75 76 6-34

PART NO.

2305718 127574 16560 296024 .. . . . .. . . .

2035560 16828 2305087 2305466 317594 2033869 2033870 2305566 16540 16483 130845 2310182 222511 2303062 2307103 16481 b 14591 a 2013831 136681 320158 239503 2034300 2034301 2304600 324972 302400 325056 2308963 878933 2037169 16556 16481 1453615 2015402 2033818 2033757 1462468 255578 18497 15155 18515 15055 2306145 166857 1354761

DESCRIPTION

A

Hose .........................................................................................................

Fitting ........................................................................................................

Fitting ........................................................................................................

Capscrew..................................................................................................

Hydraulic Pump Assembly (☞ Figure 6-9) ..............................................

Hydraulic Motor (☞ Figure 6-5) ..............................................................

Clamp .......................................................................................................

Capscrew..................................................................................................

Washer .....................................................................................................

Mount........................................................................................................

Mount (Optional) .......................................................................................

Bracket (12 cc)..........................................................................................

Bracket (19 cc)..........................................................................................

Rod ...........................................................................................................

Fitting ........................................................................................................

O-Ring ..................................................................................................

Clamp .......................................................................................................

Hose .........................................................................................................

Fitting ........................................................................................................

Wire Harness............................................................................................

Wire Harness............................................................................................

O-Ring ..................................................................................................

Fitting ........................................................................................................

Pressure Switch........................................................................................

Capscrew..................................................................................................

Washer .....................................................................................................

Nut ............................................................................................................

Steering Motor (Premium) (☞ Figure 4-7) ..............................................

Steering Motor (Standard) (☞ Figure 4-6) ..............................................

Coupling ...................................................................................................

Bracket......................................................................................................

Locknut .....................................................................................................

Channel (Rubber) .....................................................................................

Plate .........................................................................................................

Hose .........................................................................................................

Hose .........................................................................................................

Fitting ........................................................................................................

O-Ring ..................................................................................................

Actuator ....................................................................................................

Seal Kit .................................................................................................

Tilt Cylinder (☞ Figure 6-12) ...................................................................

Tilt Cylinder (☞ Figure 6-12) ...................................................................

Hand Pump (☞ Figure 4-2) .....................................................................

Clamp .......................................................................................................

Capscrew..................................................................................................

Lockwasher...............................................................................................

Washer .....................................................................................................

Nut ............................................................................................................

Tube ..........................................................................................................

Clamp .......................................................................................................

Screw........................................................................................................

See Service Manual for service procedures.

1 1 1 2 1 1 2 4 4 4 4 1 1 1 1 1 2 1 1 1 1 1 1 1 7 7 4 1 1 1 3 3 3 1 1 1 2 1 1 1 2 2 1 1 1 1 1 1 1 2 4

QTY B

1 1 1 2 1 1 2 4 4 4 4 1 1 1 1 1 2 1 1 1 1 1 1 1 7 7 4 1 1 1 3 3 3 1 1 1 2 1 1 1 2 2 1 1 1 1 1 1 1 2 4

C

1 1 1 2 1 1 2 4 4 4 4 1 1 1 1 1 2 1 1 1 1 1 1 1 7 7 4 1 1 1 3 3 3 1 1 1 2 1 1 1 2 2 1 1 1 1 1 1 1 2 4

©2002 HYSTER COMPANY

UNIT CODE H160 NORTH AMERICA

01/2002

HYDRAULIC SYSTEM

ITEM

77 78 79 80 81 82 83 84 85 86 87 88 89 90

PART NO.

1302007 16458 296505 2310619 2310344 292678 292667 2306034 3021203 b 2303618 1302665 1453260 27187 2303797

DESCRIPTION

Strainer .....................................................................................................

Fitting........................................................................................................

Screw........................................................................................................

Module......................................................................................................

Bracket......................................................................................................

Lockwasher...............................................................................................

Nut ............................................................................................................

Hose .........................................................................................................

Hydraulic Oil .............................................................................................

Wire Harness............................................................................................

Breather ....................................................................................................

Coupler .....................................................................................................

Bolt ...........................................................................................................

Adhesive ...................................................................................................

A

QTY B

C

1 1 2 1 1 2 2 1 AR 1 1 1 2 AR

1 1 2 1 1 2 2 1 AR 1 1 1 2 AR

1 1 2 1 1 2 2 1 AR 1 1 1 2 AR

FOOTNOTES: a With Power Steering On-Demand b Without Power Steering On-Demand

©2002 HYSTER COMPANY

See Service Manual for service procedures.

6-35

NOTES

6-36

UNIT CODE H160 NORTH AMERICA

01/2002

7

MAST-TWO STAGE LIMITED FREE-LIFT

01/2002

UNIT CODE H160 NORTH AMERICA

SECTION 7 MAST-TWO STAGE LIMITED FREE-LIFT DESCRIPTION

PAGE

CARRIAGE TWO STAGE LIMITED FREE-LIFT................................................................................................................... 7-9 FORK TWO STAGE LIMITED FREE-LIFT................................................................................................................. 7-18 HEADER HOSE TWO STAGE LIMITED FREE-LIFT................................................................................................................. 7-16 HEADER HOSE ATTACHING PARTS TWO STAGE LIMITED FREE-LIFT................................................................................................................. 7-14 INNER AND OUTER MAST TWO STAGE LIMITED FREE-LIFT................................................................................................................... 7-2 INTEGRAL SIDE-SHIFT CARRIAGE TWO STAGE LIMITED FREE-LIFT................................................................................................................. 7-20 INTEGRAL SIDE-SHIFT HYDRAULIC HOSES TWO AND THREE STAGE FULL FREE-LIFT ................................................................................................ 7-24 TWO STAGE LIMITED FREE-LIFT................................................................................................................. 7-23 LOAD BACKREST EXTENSION TWO STAGE LIMITED FREE-LIFT................................................................................................................. 7-10 MAIN CYLINDER TWO STAGE LIMITED FREE-LIFT................................................................................................................... 7-6 MAIN LIFT TWO STAGE LIMITED FREE-LIFT................................................................................................................... 7-4 SIDE-SHIFT CYLINDER .................................................................................................................................... 7-22 TILT CYLINDER ATTACHING PARTS TWO STAGE LIMITED FREE-LIFT................................................................................................................. 7-12

©2002 HYSTER COMPANY

See Service Manual for service procedures.

7-1

UNIT CODE H160 NORTH AMERICA

01/2002

INNER AND OUTER MAST (Figure 7-1) TWO STAGE LIMITED FREE-LIFT

7-2

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE H160 NORTH AMERICA

01/2002

INNER AND OUTER MAST TWO STAGE LIMITED FREE-LIFT

DESCRIPTION ITEM 1 2 3 4 Mast Group Number 1 Outer Mast 3 Inner Mast ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

PART NO.

a .. . . .

1345216 a .. . . .

1345216 58901 129387 1353191 215212 131716 104506 304526 137907 1379685 37752 1378699 1378698 292531 292683 1370722 1370721 16001 1348185

2972 mm (117 in.)

A552 2992 1348056

LIFT HEIGHT 3277 mm (129 in.)

A552 3292 1348059

1349256

1349259

DESCRIPTION

TO BOTTOM OF FORKS 3785 mm 3988 mm (149 in.)

(157 in.)

A552 A552 3792 3992 1348064 1348067 1349264

1349266

4267 mm (168 in.)

A552 4292 1348070 1349269 QTY

Outer Mast...................................................................................................................

1 Stubshaft .................................................................................................................

2 Inner Mast....................................................................................................................

1 Stubshaft .................................................................................................................

2 Snap Ring....................................................................................................................

4 Shim (0.020 in.) ........................................................................................................... AR Load Roller ..................................................................................................................

4 Bearing Strip................................................................................................................

2 Shim (0.020 in.) ...........................................................................................................

4 O-Ring .........................................................................................................................

4 Snap Ring....................................................................................................................

2 Spacer .........................................................................................................................

4 Chain Sheave Assembly..............................................................................................

2 Snap Ring................................................................................................................

2 Bearing ....................................................................................................................

1 Sheave ....................................................................................................................

1 Capscrew.....................................................................................................................

4 Lockwasher..................................................................................................................

4 Cap ..............................................................................................................................

2 Bushing........................................................................................................................

2 Lube Fitting ..................................................................................................................

2 Bushing........................................................................................................................

2

FOOTNOTES: a Refer to Table

©2002 HYSTER COMPANY

See Service Manual for service procedures.

7-3

UNIT CODE H160 NORTH AMERICA

01/2002

MAIN LIFT (Figure 7-2) TWO STAGE LIMITED FREE-LIFT

7-4

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE H160 NORTH AMERICA

01/2002

MAIN LIFT TWO STAGE LIMITED FREE-LIFT

DESCRIPTION ITEM 1 2 3 4 Mast Group Number 8 Chain ITEM

1 2 3 4 5 6 7 7 7 8 9 10 11 12 13 14 14 15 16 17 18 19 20 21 22 22 23 23 24 25 25 26

PART NO.

300937 296422 323090 292531 131358 1333382 1354915 1354916 1354917 a .. . . .

323161 15200 1369357 60137 221775 189595 16485 120938 323160 .. . . . .. . . .

17051 292509 313828 14603 16486 16560 16485 1376101 323061 16982 1333392

2972 mm (117 in.)

A552 2992 182343

LIFT HEIGHT TO BOTTOM OF FORKS 3277 mm 3785 mm 3988 mm (129 in.)

(149 in.)

(157 in.)

A552 A552 A552 3292 3792 3992 135634 177352 304200

DESCRIPTION

4267 mm (168 in.)

A552 4292 336391 QTY

Nut ...............................................................................................................................

2 Washer ........................................................................................................................

4 Spacer .........................................................................................................................

2 Capscrew.....................................................................................................................

2 Snap Ring....................................................................................................................

2 Washer ........................................................................................................................

2 Washer ........................................................................................................................ AR Washer ........................................................................................................................ AR Washer ........................................................................................................................ AR Chain ...........................................................................................................................

2 Pin ...............................................................................................................................

2 Cotter Pin.....................................................................................................................

2 Chain Anchor ...............................................................................................................

2 Nut ...............................................................................................................................

2 Washer ........................................................................................................................

2 Fitting...........................................................................................................................

2 O-Ring .....................................................................................................................

1 Spring ..........................................................................................................................

2 Washer ........................................................................................................................

2 1 Cylinder (RH) (☞ Figure 7-3) .....................................................................................

1 Cylinder (LH) (☞ Figure 7-3) .....................................................................................

Fitting...........................................................................................................................

1 Capscrew.....................................................................................................................

2 Nut ...............................................................................................................................

2 Fitting...........................................................................................................................

1 O-Ring .....................................................................................................................

1 Fitting...........................................................................................................................

1 O-Ring .....................................................................................................................

1 Hose ............................................................................................................................

2 Control Valve ...............................................................................................................

1 O-Ring .....................................................................................................................

1 Housing .......................................................................................................................

1

FOOTNOTES: a Refer to Table

©2002 HYSTER COMPANY

See Service Manual for service procedures.

7-5

UNIT CODE H160 NORTH AMERICA

01/2002

MAIN CYLINDER (Figure 7-3) TWO STAGE LIMITED FREE-LIFT

7-6

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE H160 NORTH AMERICA

01/2002

MAIN CYLINDER TWO STAGE LIMITED FREE-LIFT

LEFT HAND

DESCRIPTION 1 2 3 4 ITEM Mast Group Number Cylinder Group Number Lift Cylinder 7 Rod 15

Shell

2972 mm (117 in.)

A552 2992

LIFT HEIGHT TO BOTTOM OF FORKS 3277 mm 3785 mm 3988 mm (129 in.)

(149 in.)

(157 in.)

A552 A552 A552 3292 3792 3992

4267 mm (168 in.)

A552 4292

8601606

8601609

8601614

8601616

8601619

1361354

1361372

1362527

1362539

1362557

1361356

1361374

1362529

1362541

1362559

1361355

1361373

1362528

1362540

1362558

2972 mm (117 in.)

A552 2992

LIFT HEIGHT TO BOTTOM OF FORKS 3277 mm 3785 mm 3988 mm (129 in.)

(149 in.)

(157 in.)

A552 A552 A552 3292 3792 3992

4267 mm (168 in.)

A552 4292

8601656

8601659

8601664

8601666

8601669

1361358

1361376

1362531

1362543

1362561

1361356

1361374

1362529

1362541

1362559

1361359

1361377

1362532

1362544

1362562

RIGHT HAND

DESCRIPTION 1 2 3 4 ITEM Mast Group Number Cylinder Group Number Lift Cylinder 7 Rod 15

ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Shell PART NO.

b .. . . .

1319668 322824 1356749 1371653 55407 322902 b .. . . .

322824 330692 1362871 257913 39348 297531 187388 b .. . . .

©2002 HYSTER COMPANY

DESCRIPTION

QTY

Lift Cylinder..................................................................................................................

Wiper Ring...............................................................................................................

Back-Up Ring ..........................................................................................................

Rod Seal..................................................................................................................

Gland.......................................................................................................................

O-Ring .....................................................................................................................

Wear Ring ...............................................................................................................

Rod..........................................................................................................................

Back-Up Ring ..........................................................................................................

Seal .........................................................................................................................

Wear Ring ...............................................................................................................

Check Valve.............................................................................................................

O-Ring .....................................................................................................................

Washer ....................................................................................................................

Snap Ring................................................................................................................

Shell ........................................................................................................................

See Service Manual for service procedures.

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

7-7

UNIT CODE H160 NORTH AMERICA

01/2002

MAIN CYLINDER TWO STAGE LIMITED FREE-LIFT ITEM

16

PART NO.

a 186061 1360140

DESCRIPTION

QTY

Packing Lubricant ........................................................................................................ AR Seal Kit (Includes Items 1-6, 8-9) ................................................................................

1

FOOTNOTES: a Not Illustrated b Refer to Table

7-8

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE H160 NORTH AMERICA

01/2002

CARRIAGE (Figure 7-4) TWO STAGE LIMITED FREE-LIFT

ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 7 8 9 10 11

1353329 1353324 1345216 58901 129387 366115 1353192 1369345 1504010 1353408 131358 323161 15200

Carriage Assembly ......................................................................................................

1 Frame ..........................................................................................................................

1 Stubshaft .................................................................................................................

6 Snap Ring....................................................................................................................

6 Shim (0.020 in.) ........................................................................................................... AR Spacer .........................................................................................................................

2 Load Roller ..................................................................................................................

6 Chain Anchor ...............................................................................................................

2 Chain Anchor (Optional) ..............................................................................................

2 Pin ...............................................................................................................................

2 Snap Ring....................................................................................................................

4 Pin ...............................................................................................................................

2 Cotter Pin.....................................................................................................................

2

©2002 HYSTER COMPANY

QTY

See Service Manual for service procedures.

7-9

UNIT CODE H160 NORTH AMERICA

01/2002

LOAD BACKREST EXTENSION (Figure 7-5) TWO STAGE LIMITED FREE-LIFT

ITEM

1 2 3 3 4

7-10

PART NO.

DESCRIPTION

QTY

1349446 1353533 221771 296423 300937

Load Backrest Extension (48 in.).................................................................................

Capscrew.....................................................................................................................

Washer ........................................................................................................................

Washer (Optional)........................................................................................................

Nut ...............................................................................................................................

See Service Manual for service procedures.

1 4 4 4 4

©2002 HYSTER COMPANY

NOTES

7-11

UNIT CODE H160 NORTH AMERICA

01/2002

TILT CYLINDER ATTACHING PARTS (Figure 7-6) TWO STAGE LIMITED FREE-LIFT

7-12

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE H160 NORTH AMERICA

01/2002

TILT CYLINDER ATTACHING PARTS TWO STAGE LIMITED FREE-LIFT ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 9 10 10 11 12 13 14 15 16 17 18

292531 292683 216877 292514 292682 1345190 16001 1348187 1363260 1363261 2033818 2033757 308117 15236 197069 300982 1363252 15865 1363268 1363269

Capscrew.....................................................................................................................

2 Lockwasher..................................................................................................................

2 Nut ...............................................................................................................................

2 Capscrew.....................................................................................................................

2 Lockwasher..................................................................................................................

2 Washer ........................................................................................................................

2 Lube Fitting ..................................................................................................................

2 Rod End Pin ................................................................................................................

2 Rod End (RH) ..............................................................................................................

1 Rod End (LH)...............................................................................................................

1 2 Tilt Cylinder (☞ Figure 6-12) ......................................................................................

2 Tilt Cylinder (☞ Figure 6-12) ......................................................................................

Rod End Pin ................................................................................................................

2 Cotter Pin.....................................................................................................................

2 Washer ........................................................................................................................

6 Bushing........................................................................................................................

2 Tilt Spacer ...................................................................................................................

2 O-Ring .........................................................................................................................

2 Shim (0.068 in.) ........................................................................................................... AR Shim (0.032 in.) ........................................................................................................... AR

a a a a

QTY

FOOTNOTES: a 5 Tilt/5 Back Tilt

©2002 HYSTER COMPANY

See Service Manual for service procedures.

7-13

UNIT CODE H160 NORTH AMERICA

01/2002

HEADER HOSE ATTACHING PARTS (Figure 7-7) TWO STAGE LIMITED FREE-LIFT

7-14

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE H160 NORTH AMERICA

01/2002

HEADER HOSE ATTACHING PARTS TWO STAGE LIMITED FREE-LIFT KEY: A: Three Function B: Four Function QTY ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

2033599 16457 203230 137852 2047840 2047840 2033598 15175 292681 293602 292654 292680 136687 302051 2304013 320156

Mounting Plate.....................................................................................................

Fitting...................................................................................................................

Clamp ..................................................................................................................

Strap Clamp.........................................................................................................

Hose ....................................................................................................................

Hose ....................................................................................................................

Hose ....................................................................................................................

Washer ................................................................................................................

Lockwasher..........................................................................................................

Capscrew.............................................................................................................

Nut .......................................................................................................................

Lockwasher..........................................................................................................

Nut .......................................................................................................................

Screw...................................................................................................................

Spacer .................................................................................................................

Washer ................................................................................................................

©2002 HYSTER COMPANY

A

See Service Manual for service procedures.

1 2 1 2 1 1 ..

1 1 1 1 1 1 .. ..

1

B

1 4 2 4 1 1 2 1 1 ..

1 2 2 1 1 2

7-15

UNIT CODE H160 NORTH AMERICA

01/2002

HEADER HOSE (Figure 7-8) TWO STAGE LIMITED FREE-LIFT

7-16

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE H160 NORTH AMERICA

01/2002

HEADER HOSE TWO STAGE LIMITED FREE-LIFT

DESCRIPTION ITEM 1 2 3 4 Mast Group Number 1 Hose

2972 mm (117 in.)

A552 2992 1368305

LIFT HEIGHT 3277 mm (129 in.)

A552 3292 1368308

TO BOTTOM OF FORKS 3785 mm 3988 mm (149 in.)

(157 in.)

A552 A552 3792 3992 1368313 1368315

4267 mm (168 in.)

A552 4292 1368318

KEY: A: Three Function B: Four Function QTY ITEM

1 2 3 4 5 6 7 8 9 10 10 11 12 13 14 15 16 17 18 19 20 21 22 23

PART NO.

b .. . . . a 1360508 a 1353530 292508 1345412 1345413 313828 1363486 1360548 1353521 1494017 1345190 313805 292533 1360386 292683 136704 287816 1353530 1345348 365115 1360508 1375574 1360549

DESCRIPTION

A

Hose ....................................................................................................................

Clamp ..................................................................................................................

Clamp ..................................................................................................................

Capscrew.............................................................................................................

Bracket (RH) ........................................................................................................

Bracket (LH).........................................................................................................

Nut .......................................................................................................................

Bracket.................................................................................................................

Stubshaft .............................................................................................................

Bushing................................................................................................................

Sheave.................................................................................................................

Washer ................................................................................................................

Nut .......................................................................................................................

Capscrew.............................................................................................................

Clamp ..................................................................................................................

Lockwasher..........................................................................................................

Capscrew.............................................................................................................

Capscrew.............................................................................................................

Clamp ..................................................................................................................

Clamp ..................................................................................................................

Hose ....................................................................................................................

Clamp ..................................................................................................................

Strap ....................................................................................................................

Spacer .................................................................................................................

2 1 4 4 1 ..

6 1 1 1 1 2 2 1 1 1 2 2 4 2 2 2 2 1

B

4 2 8 8 1 1 12 2 2 1 2 4 4 2 2 2 4 4 8 4 4 4 4 2

FOOTNOTES: a 149 in., 157 in., and 168 in. Lifts b Refer to Table

©2002 HYSTER COMPANY

See Service Manual for service procedures.

7-17

UNIT CODE H160 NORTH AMERICA

01/2002

FORK (Figure 7-9) TWO STAGE LIMITED FREE-LIFT

KEY: A: Standard Taper (3.1 in. x 1.5 in.)

B: Standard Taper (3.9 in. x 1.5 in.)

C: Full Bottom Taper (3.9 in. x 1.5 in.)

ITEM

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 3

PART NO.

DESCRIPTION

1378775 1378771 1378776 1378772 1378777 1378778 1378779 1378773 1338133 384211 1333043 384213 1333044 1338135 1333045 384214 384215 384216 1338076 1338077 1338078 369795 3020387

Fork (35 in.) ..............................................................................................

Fork (36 in.) ..............................................................................................

Fork (39 in.) ..............................................................................................

Fork (42 in.) ..............................................................................................

Fork (43 in.) ..............................................................................................

Fork (45 in.) ..............................................................................................

Fork (47 in.) ..............................................................................................

Fork (48 in.) ..............................................................................................

Fork (35 in.) ..............................................................................................

Fork (36 in.) ..............................................................................................

Fork (39 in.) ..............................................................................................

Fork (42 in.) ..............................................................................................

Fork (43 in.) ..............................................................................................

Fork (45 in.) ..............................................................................................

Fork (47 in.) ..............................................................................................

Fork (48 in.) ..............................................................................................

Fork (54 in.) ..............................................................................................

Fork (60 in.) ..............................................................................................

Fork (36 in.) ..............................................................................................

Fork (42 in.) ..............................................................................................

Fork (48 in.) ..............................................................................................

Latch Kit....................................................................................................

Fork Tool ...................................................................................................

A

QTY B

C

2 2 2 2 2 2 2 2 .. .. .. .. .. .. .. .. .. .. .. .. ..

1 AR

.. .. .. .. .. .. .. ..

2 2 2 2 2 2 2 2 2 2 .. .. ..

1 AR

.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..

2 2 2 1 AR

NOTE: Other Fork Dimensions Available on Request, Contact Your Dealer for Hyster Lift Trucks.

7-18

See Service Manual for service procedures.

©2002 HYSTER COMPANY

NOTES

7-19

UNIT CODE H160 NORTH AMERICA

01/2002

INTEGRAL SIDE-SHIFT CARRIAGE (Figure 7-10) TWO STAGE LIMITED FREE-LIFT

7-20

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE H160 NORTH AMERICA

01/2002

INTEGRAL SIDE-SHIFT CARRIAGE TWO STAGE LIMITED FREE-LIFT ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

1486175 1488992 1489009 2043528 2043521 2043533 2043530 226458 221775 1401746 18832 302397 16041 1353192 58901 129387 366115 1369345 1353408 131358 323161 15200 1498326

Side-Shift Carriage ......................................................................................................

Carriage (Inner) ...........................................................................................................

Frame (Outer) ..............................................................................................................

Cylinder Assembly (☞ Figure 7-11) ...........................................................................

Connector ....................................................................................................................

Bearing (Lower) ...........................................................................................................

Hook (Lower) ...............................................................................................................

Capscrew.....................................................................................................................

Washer ........................................................................................................................

Clevis Pin.....................................................................................................................

Cotter Pin.....................................................................................................................

Pin ...............................................................................................................................

Lube Fitting ..................................................................................................................

Load Roller ..................................................................................................................

Snap Ring....................................................................................................................

Shim (0.020 in.) ...........................................................................................................

Spacer .........................................................................................................................

Chain Anchor ...............................................................................................................

Pin ...............................................................................................................................

Snap Ring....................................................................................................................

Pin ...............................................................................................................................

Cotter Pin.....................................................................................................................

Shim ............................................................................................................................

©2002 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 2 2 2 4 4 2 2 1 2 6 6 28 6 2 2 4 2 2 3

7-21

UNIT CODE H160 NORTH AMERICA

01/2002

SIDE-SHIFT CYLINDER (Figure 7-11)

ITEM

1 2 3 4 5 6

7-22

PART NO.

DESCRIPTION

QTY

2043528 1489016 1489037 1489035 1498325 1489039 302487

Cylinder Assembly .......................................................................................................

Cylinder .......................................................................................................................

Rod Seal ......................................................................................................................

O-Ring .........................................................................................................................

Retainer .......................................................................................................................

Rod Wiper....................................................................................................................

Pin ...............................................................................................................................

1 1 2 2 2 2 1

1503096

Seal Kit (Includes Items 1-6) .......................................................................................

1

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE H160 NORTH AMERICA

01/2002

INTEGRAL SIDE-SHIFT HYDRAULIC HOSES (Figure 7-12) TWO STAGE LIMITED FREE-LIFT

ITEM

1 2 3 4

PART NO.

DESCRIPTION

1503476 1503478 16558 2033612

Hose ............................................................................................................................

Hose ............................................................................................................................

Fitting...........................................................................................................................

Strap Clamp.................................................................................................................

©2002 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 2 1

7-23

UNIT CODE H160 NORTH AMERICA

01/2002

INTEGRAL SIDE-SHIFT HYDRAULIC HOSES (Figure 7-13) TWO AND THREE STAGE FULL FREE-LIFT

ITEM

1 1 2 2 2 2

b a b a

PART NO.

DESCRIPTION

QTY

1489050 1489050 1503481 1489051 16558 2033612

Hose ............................................................................................................................

Hose ............................................................................................................................

Hose Assembly............................................................................................................

Hose ............................................................................................................................

Fitting ...........................................................................................................................

Strap Clamp.................................................................................................................

1 1 1 1 2 1

FOOTNOTES: a Three Stage Full Free-Lift b Two Stage Full Free-Lift

7-24

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE H160 NORTH AMERICA

01/2002

8

MAST-THREE STAGE FULL FREE-LIFT

01/2002

UNIT CODE H160 NORTH AMERICA

SECTION 8 MAST-THREE STAGE FULL FREE-LIFT DESCRIPTION

PAGE

CARRIAGE THREE STAGE FULL FREE-LIFT .................................................................................................................. 8-14 FORK THREE STAGE FULL FREE-LIFT .................................................................................................................. 8-22 FREE LIFT THREE STAGE FULL FREE-LIFT .................................................................................................................... 8-6 FREE LIFT CYLINDER THREE STAGE FULL FREE-LIFT .................................................................................................................. 8-12 HEADER HOSE THREE STAGE FULL FREE-LIFT .................................................................................................................. 8-20 HEADER HOSE ATTACHING PARTS THREE STAGE FULL FREE-LIFT .................................................................................................................. 8-18 INNER, INTERMEDIATE, AND OUTER MAST THREE STAGE FULL FREE-LIFT .................................................................................................................... 8-2 INTEGRAL SIDE-SHIFT CARRIAGE TWO AND THREE STAGE FULL FREE-LIFT ................................................................................................ 8-24 LOAD BACKREST EXTENSION THREE STAGE FULL FREE-LIFT .................................................................................................................. 8-15 MAIN CYLINDER THREE STAGE FULL FREE-LIFT .................................................................................................................... 8-8 MAIN LIFT THREE STAGE FULL FREE-LIFT .................................................................................................................... 8-4 TILT CYLINDER ATTACHING PARTS THREE STAGE FULL FREE-LIFT .................................................................................................................. 8-16

©2002 HYSTER COMPANY

See Service Manual for service procedures.

8-1

UNIT CODE H160 NORTH AMERICA

01/2002

INNER, INTERMEDIATE, AND OUTER MAST (Figure 8-1) THREE STAGE FULL FREE-LIFT

8-2

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE H160 NORTH AMERICA

01/2002

INNER, INTERMEDIATE, AND OUTER MAST THREE STAGE FULL FREE-LIFT

DESCRIPTION ITEM 1 2 3 4 Mast Group Number 1 Outer Mast 3 Intermediate Mast 5 ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

4496 mm (177.0 in.)

A556 4460 1348056

Inner Mast PART NO.

a .. . . .

1345216 a .. . . .

1345216 a .. . . .

1345216 58901 129387 135319 215212 131716 104506 304526 1379707 1379685 37752 1378699 1378698 292531 292683 1370722 1370721 16001 1348185

LIFT HEIGHT TO BOTTOM OF FORKS 4801 mm 5550 mm (189.0 in.)

(218.5 in.)

A556 A556 4760 5510 1348058 1348064

5944 mm (234 in.)

A556 5960 1348067

1352956

1352958

1352963

1352966

1352856

1352858

1352863

1352866

DESCRIPTION

QTY

Outer Mast...................................................................................................................

1 Stubshaft .................................................................................................................

2 Intermediate Mast........................................................................................................

1 Stubshaft .................................................................................................................

4 Inner Mast....................................................................................................................

1 Stubshaft .................................................................................................................

2 Snap Ring....................................................................................................................

8 Shim (0.020 in.) ........................................................................................................... AR Load Roller ..................................................................................................................

8 Bearing Strip................................................................................................................

4 Shim (0.020 in.) ...........................................................................................................

8 O-Ring .........................................................................................................................

8 Snap Ring....................................................................................................................

2 Spacer .........................................................................................................................

2 Chain Sheave Assembly..............................................................................................

2 Snap Ring................................................................................................................

2 Bearing ....................................................................................................................

1 Sheave ....................................................................................................................

1 Capscrew.....................................................................................................................

4 Lockwasher..................................................................................................................

4 Cap ..............................................................................................................................

2 Bushing........................................................................................................................

2 Lube Fitting ..................................................................................................................

2 Bushing........................................................................................................................

2

FOOTNOTES: a Refer to Table

©2002 HYSTER COMPANY

See Service Manual for service procedures.

8-3

UNIT CODE H160 NORTH AMERICA

01/2002

MAIN LIFT (Figure 8-2) THREE STAGE FULL FREE-LIFT

8-4

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE H160 NORTH AMERICA

01/2002

MAIN LIFT THREE STAGE FULL FREE-LIFT

DESCRIPTION ITEM 1 2 3 4 Mast Group Number 26 Chain ITEM

1 2 3 4 5 6 7 7 7 8 8 9 10 11 12 13 14 15 16 17 18 19 20 21 21 22 22 23 24 24 25 26 27 28 29 30 31 32 33

PART NO.

300937 296422 323090 292531 131358 1333382 1354915 1354916 1354917 189595 16485 120938 323160 .. . . . .. . . .

17051 1376101 292509 313828 1363251 136681 1363250 1376322 16543 16486 16560 16485 1376100 323061 16982 1333392 a .. . . .

15200 323161 60137 221775 1369357 1365140 15223

4496 mm (177.0 in.)

A556 4460 164474

LIFT HEIGHT TO BOTTOM OF FORKS 4801 mm 5550 mm (189.0 in.)

(218.5 in.)

A556 A556 4760 5510 88441 177352

DESCRIPTION

5944 mm (234 in.)

A556 5960 304200 QTY

Nut ...............................................................................................................................

2 Washer ........................................................................................................................

4 Spacer .........................................................................................................................

2 Capscrew.....................................................................................................................

2 Snap Ring....................................................................................................................

2 Washer ........................................................................................................................

2 Washer ........................................................................................................................ AR Washer ........................................................................................................................ AR Washer ........................................................................................................................ AR Fitting...........................................................................................................................

2 O-Ring .....................................................................................................................

1 Spring ..........................................................................................................................

2 Washer ........................................................................................................................

2 1 Cylinder (LH) (☞ Figure 8-4) .....................................................................................

1 Cylinder (RH) (☞ Figure 8-4) .....................................................................................

Fitting...........................................................................................................................

1 Hose ............................................................................................................................

1 Capscrew.....................................................................................................................

2 Nut ...............................................................................................................................

4 Clamp ..........................................................................................................................

1 Capscrew.....................................................................................................................

2 Plate ............................................................................................................................

1 Tube .............................................................................................................................

1 Fitting...........................................................................................................................

1 O-Ring .....................................................................................................................

1 Fitting...........................................................................................................................

1 O-Ring .....................................................................................................................

1 Hose ............................................................................................................................

1 Control Valve ...............................................................................................................

1 O-Ring .....................................................................................................................

1 Housing .......................................................................................................................

1 Chain ...........................................................................................................................

2 Cotter Pin.....................................................................................................................

4 Pin ...............................................................................................................................

4 Nut ...............................................................................................................................

4 Washer ........................................................................................................................

4 Chain Anchor ...............................................................................................................

2 Chain Anchor ...............................................................................................................

2 Cotter Pin.....................................................................................................................

2

FOOTNOTES: a Refer to Table ©2002 HYSTER COMPANY

See Service Manual for service procedures.

8-5

UNIT CODE H160 NORTH AMERICA

01/2002

FREE LIFT (Figure 8-3) THREE STAGE FULL FREE-LIFT

8-6

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE H160 NORTH AMERICA

01/2002

FREE LIFT THREE STAGE FULL FREE-LIFT

DESCRIPTION ITEM 1 2 3 4 Mast Group Number 6 Chain 7 Hose ITEM

1 2 3 4 5 6 7 8 8 9 10 11 12 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

PART NO.

60137 221775 15200 323161 1369357 a .. . . . a .. . . .

1343989 1354901 1360534 292533 292683 1379496 16485 292527 292683 320161 1395285 302461 304526 1379682 37752 1378699 1378692 131358 1378690 292528 300937 1353547 1344323 .. . . .

4496 mm (177.0 in.)

A556 4460 231082 1363306

LIFT HEIGHT TO BOTTOM OF FORKS 4801 mm 5550 mm (189.0 in.)

(218.5 in.)

A556 A556 4760 5510 231083 88436 1363308

1363313

5944 mm (234 in.)

A556 5960 135634 1363316

DESCRIPTION

QTY

Nut ...............................................................................................................................

Washer ........................................................................................................................

Cotter Pin.....................................................................................................................

Pin ...............................................................................................................................

Chain Anchor ...............................................................................................................

Chain ...........................................................................................................................

Hose ............................................................................................................................

Sheave.........................................................................................................................

Bushing ...................................................................................................................

Stubshaft .....................................................................................................................

Capscrew.....................................................................................................................

Lockwasher..................................................................................................................

Valve ............................................................................................................................

O-Ring .....................................................................................................................

Capscrew.....................................................................................................................

Lockwasher..................................................................................................................

Washer ........................................................................................................................

Guard...........................................................................................................................

Pin ...............................................................................................................................

Snap Ring....................................................................................................................

Chain Sheave Assembly..............................................................................................

Snap Ring................................................................................................................

Bearing ....................................................................................................................

Sheave ....................................................................................................................

Snap Ring....................................................................................................................

Crosshead ...................................................................................................................

Capscrew.....................................................................................................................

Nut ...............................................................................................................................

Bracket.........................................................................................................................

Bracket.........................................................................................................................

Free Lift Cylinder (☞ Figure 9-5) ...............................................................................

2 2 2 2 2 2 1 1 1 1 1 1 1 1 2 2 6 2 2 2 2 2 1 1 1 1 4 4 1 1 1

FOOTNOTES: a Refer to Table

©2002 HYSTER COMPANY

See Service Manual for service procedures.

8-7

UNIT CODE H160 NORTH AMERICA

01/2002

MAIN CYLINDER (Figure 8-4) THREE STAGE FULL FREE-LIFT

8-8

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE H160 NORTH AMERICA

01/2002

MAIN CYLINDER THREE STAGE FULL FREE-LIFT

LEFT HAND

DESCRIPTION 1 2 3 4 ITEM Mast Group Number Cylinder Group Number Lift Cylinder 7 Rod 8

Spacer

17

Shell

4496 mm (177.0 in.)

A556 4460

LIFT HEIGHT TO BOTTOM OF FORKS 4801 mm 5550 mm (189.0 in.)

(218.5 in.)

A556 A556 4760 5510

5944 mm (234.0 in.)

A556 5960

8601706

8601708

8601713

8601716

1362702

1362715

1362745

1362763

1362704

1362717

1362746

1362765

----

----

1355610

1355626

1362703

1362716

1366057

1362764

RIGHT HAND

DESCRIPTION 1 2 3 4 ITEM Mast Group Number Cylinder Group Number Lift Cylinder 7 Rod 8

Spacer

17

Tube

ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

PART NO.

a .. . . .

1319668 322824 1356749 1371653 55407 322902 a .. . . . a .. . . .

322824 330692 1362871 1362875 257913 39348 297531 187388

©2002 HYSTER COMPANY

4445 mm (175 in.)

A556 4460

LIFT HEIGHT TO BOTTOM OF FORKS 4801 mm 5550 mm (189.0 in.)

(218.5 in.)

A556 A556 4760 5510

5944 mm (234.0 in.)

A556 5960

8601756

8601758

8601763

8601766

1362706

1362719

1362749

1362767

1362704

1362717

1362746

1362765

----

----

1355610

1355626

1362713

1362726

1362756

1362774

DESCRIPTION

QTY

Lift Cylinder..................................................................................................................

Wiper Ring...............................................................................................................

Back-Up Ring ..........................................................................................................

Rod Seal..................................................................................................................

Gland.......................................................................................................................

O-Ring .....................................................................................................................

Wear Ring ...............................................................................................................

Rod ..............................................................................................................................

Spacer .....................................................................................................................

Back-Up Ring ..........................................................................................................

Seal .........................................................................................................................

Wear Ring ...............................................................................................................

Piston Ring ..............................................................................................................

Check Valve.............................................................................................................

O-Ring .....................................................................................................................

Washer ....................................................................................................................

Snap Ring................................................................................................................

See Service Manual for service procedures.

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

8-9

UNIT CODE H160 NORTH AMERICA

01/2002

MAIN CYLINDER THREE STAGE FULL FREE-LIFT ITEM

17

PART NO.

a .. . . .

1360139

DESCRIPTION

QTY

Tube.........................................................................................................................

1

Seal Kit (Includes Items 1-3, 5-6, 9-12, 14) .................................................................

1

FOOTNOTES: a Refer to Table

8-10

See Service Manual for service procedures.

©2002 HYSTER COMPANY

NOTES

8-11

UNIT CODE H160 NORTH AMERICA

01/2002

FREE LIFT CYLINDER (Figure 8-5) THREE STAGE FULL FREE-LIFT

8-12

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE H160 NORTH AMERICA

01/2002

FREE LIFT CYLINDER THREE STAGE FULL FREE-LIFT

DESCRIPTION 1 2 3 4 ITEM Mast Group Number Cylinder Group Number Lift Cylinder 6 Rod 16

ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

4496 mm (177.0 in.)

A556 4460

Shell PART NO.

LIFT HEIGHT TO BOTTOM OF FORKS 4801 mm 5550 mm (189.0 in.)

(218.5 in.)

A556 A556 4760 5510

5944 mm (234.0 in.)

A556 5960

8601906

8601908

8601914

8601917

1362886

1362888

1362894

1362897

1362960

1362962

1362968

1362971

1362923

1362925

1362931

1362934

DESCRIPTION

QTY

a .. . . .

2013099 1362880 1358970 615135 55146 a .. . . .

638250 201829 1362881 1361302 190887 257913 39348 297531 187388 a .. . . .

Lift Cylinder..................................................................................................................

Wiper .......................................................................................................................

Gland.......................................................................................................................

Seal .........................................................................................................................

Back-Up Ring ..........................................................................................................

O-Ring .....................................................................................................................

Rod..........................................................................................................................

Back-Up Ring ..........................................................................................................

Wiper Ring...............................................................................................................

Wear Ring ...............................................................................................................

Screw ......................................................................................................................

Seal .........................................................................................................................

Check Valve.............................................................................................................

O-Ring .....................................................................................................................

Washer ....................................................................................................................

Snap Ring................................................................................................................

Shell ........................................................................................................................

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

1360141

Seal Kit (Includes Items 1-5, 7-9, 11) ..........................................................................

1

FOOTNOTES: a Refer to Table

©2002 HYSTER COMPANY

See Service Manual for service procedures.

8-13

UNIT CODE H160 NORTH AMERICA

01/2002

CARRIAGE (Figure 8-6) THREE STAGE FULL FREE-LIFT

ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 7 8 9 10 11

1353527 1353467 1345216 58901 129387 366115 1363272 1369345 1504010 1353408 131358 323161 15200

Carriage Assembly ......................................................................................................

1 Frame ..........................................................................................................................

1 Stubshaft .................................................................................................................

6 Snap Ring....................................................................................................................

6 Shim (0.020 in.) ........................................................................................................... AR Spacer .........................................................................................................................

2 Load Roller ..................................................................................................................

6 Chain Anchor ...............................................................................................................

2 Chain Anchor (Optional) ..............................................................................................

2 Pin ...............................................................................................................................

2 Snap Ring....................................................................................................................

4 Pin ...............................................................................................................................

2 Cotter Pin.....................................................................................................................

2

8-14

QTY

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE H160 NORTH AMERICA

01/2002

LOAD BACKREST EXTENSION (Figure 8-7) THREE STAGE FULL FREE-LIFT

ITEM

1 2 3 3 4

PART NO.

DESCRIPTION

1349446 1353533 221771 296423 300937

Load Backrest Extension (48 in.).................................................................................

Capscrew.....................................................................................................................

Washer ........................................................................................................................

Washer (Optional)........................................................................................................

Nut ...............................................................................................................................

©2002 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 4 4 4 4

8-15

UNIT CODE H160 NORTH AMERICA

01/2002

TILT CYLINDER ATTACHING PARTS (Figure 8-8) THREE STAGE FULL FREE-LIFT

8-16

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE H160 NORTH AMERICA

01/2002

TILT CYLINDER ATTACHING PARTS THREE STAGE FULL FREE-LIFT ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 9 10 10 11 12 13 14 15 16 17 18

293651 292683 292656 292514 292682 1371287 16001 1348187 1363260 1363261 2033818 2033757 308117 15236 197069 300982 1363252 15865 1363268 1363269

Capscrew.....................................................................................................................

2 Lockwasher..................................................................................................................

2 Nut ...............................................................................................................................

2 Capscrew.....................................................................................................................

2 Lockwasher..................................................................................................................

2 Washer ........................................................................................................................

2 Lube Fitting ..................................................................................................................

2 Rod End Pin ................................................................................................................

2 Rod End (RH) ..............................................................................................................

1 Rod End (LH)...............................................................................................................

1 2 Tilt Cylinder (☞ Figure 6-12) ......................................................................................

2 Tilt Cylinder (☞ Figure 6-12) ......................................................................................

Rod End Pin ................................................................................................................

2 Cotter Pin.....................................................................................................................

2 Washer ........................................................................................................................

6 Bushing........................................................................................................................

2 Tilt Spacer ...................................................................................................................

2 O-Ring .........................................................................................................................

2 Shim (0.068 in.) ........................................................................................................... AR Shim (0.032 in.) ........................................................................................................... AR

a a a a

QTY

FOOTNOTES: a 5 Forward Tilt/5 Back Tilt

©2002 HYSTER COMPANY

See Service Manual for service procedures.

8-17

UNIT CODE H160 NORTH AMERICA

01/2002

HEADER HOSE ATTACHING PARTS (Figure 8-9) THREE STAGE FULL FREE-LIFT

8-18

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE H160 NORTH AMERICA

01/2002

HEADER HOSE ATTACHING PARTS THREE STAGE FULL FREE-LIFT KEY: A: Three Function B: Four Function QTY ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

2033599 16457 203230 137852 2047840 2307346 2033598 296420 292682 293603 292654 292680 136687 302051 2304013 15127 2303797

Mounting Plate.....................................................................................................

1 Fitting...................................................................................................................

2 Clamp ..................................................................................................................

1 Strap Clamp.........................................................................................................

2 Hose ....................................................................................................................

1 Hose ....................................................................................................................

1 Hose .................................................................................................................... ..

Washer ................................................................................................................

1 Lockwasher..........................................................................................................

1 Capscrew.............................................................................................................

1 Nut .......................................................................................................................

1 Lockwasher..........................................................................................................

1 Nut .......................................................................................................................

1 Screw................................................................................................................... ..

Spacer ................................................................................................................. ..

Washer ................................................................................................................

1 Adhesive .............................................................................................................. AR

©2002 HYSTER COMPANY

A

See Service Manual for service procedures.

B

1 4 2 4 1 1 2 1 1 ..

1 2 2 1 1 2 AR

8-19

UNIT CODE H160 NORTH AMERICA

01/2002

HEADER HOSE (Figure 8-10) THREE STAGE FULL FREE-LIFT

8-20

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE H160 NORTH AMERICA

01/2002

HEADER HOSE THREE STAGE FULL FREE-LIFT

DESCRIPTION ITEM 1 2 3 4 Mast Group Number 1 Hose

4496 mm (177.0 in.)

A556 4460 1398584

LIFT HEIGHT TO BOTTOM OF FORKS 4801 mm 5550 mm (189.0 in.)

(218.5 in.)

A556 A556 4760 5510 1398586 1398593

5944 mm (234 in.)

A556 5960 1398600

KEY: A: Three Function B: Four Function QTY ITEM

1 2 3 4 5 6 7 8 9 10 11 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

PART NO.

a .. . . .

365115 1381771 136704 136749 313828 1345199 1345204 1369333 1396406 1353521 1494017 1381598 1381599 1345190 292533 320161 300937 1360549 293795 293796 313805 1360386 1353464 1348247 1348246 292521 320160 316826 1353530 1360507 1375574 1363255 1363256

DESCRIPTION

A

Hose ....................................................................................................................

2 Hose ....................................................................................................................

2 Bracket.................................................................................................................

1 Capscrew.............................................................................................................

2 Capscrew............................................................................................................. 10 Nut ....................................................................................................................... 10 Hose Guide..........................................................................................................

2 Snap Ring............................................................................................................

2 Clamp ..................................................................................................................

1 Stubshaft .............................................................................................................

1 Bushing ...........................................................................................................

1 Sheave.................................................................................................................

1 Bracket (RH) ........................................................................................................

1 Bracket (LH)......................................................................................................... ..

Washer ................................................................................................................

1 Capscrew.............................................................................................................

1 Washer ................................................................................................................

1 Nut .......................................................................................................................

1 Spacer .................................................................................................................

1 Capscrew.............................................................................................................

2 Capscrew.............................................................................................................

2 Nut .......................................................................................................................

2 Clamp ..................................................................................................................

2 Plate ....................................................................................................................

1 Hose Guide..........................................................................................................

1 Hose Guide.......................................................................................................... ..

Capscrew.............................................................................................................

1 Washer ................................................................................................................

2 Nut .......................................................................................................................

1 Clamp ..................................................................................................................

4 Clamp ..................................................................................................................

2 Strap ....................................................................................................................

2 Bracket (RH) ........................................................................................................

1 Bracket (LH)......................................................................................................... ..

B

4 4 1 4 12 12 4 4 2 2 1 2 1 1 2 2 2 2 2 4 4 4 4 1 1 1 2 4 2 8 4 4 1 1

FOOTNOTES: a Refer to Table

©2002 HYSTER COMPANY

See Service Manual for service procedures.

8-21

UNIT CODE H160 NORTH AMERICA

01/2002

FORK (Figure 8-11) THREE STAGE FULL FREE-LIFT

KEY: A: Standard Taper (3.1 in. x 1.5 in.)

B: Standard Taper (3.9 in. x 1.5 in.)

C: Full Bottom Taper (3.9 in. x 1.5 in.)

ITEM

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 3

PART NO.

DESCRIPTION

1378775 1378771 1378776 1378772 1378777 1378778 1378779 1378773 1338133 384211 1333043 384213 1333044 1338135 1333045 384214 384215 384216 1338076 1338077 1338078 369795 3020387

Fork (35 in.) ..............................................................................................

Fork (36 in.) ..............................................................................................

Fork (39 in.) ..............................................................................................

Fork (42 in.) ..............................................................................................

Fork (43 in.) ..............................................................................................

Fork (45 in.) ..............................................................................................

Fork (47 in.) ..............................................................................................

Fork (48 in.) ..............................................................................................

Fork (35 in.) ..............................................................................................

Fork (36 in.) ..............................................................................................

Fork (39 in.) ..............................................................................................

Fork (42 in.) ..............................................................................................

Fork (43 in.) ..............................................................................................

Fork (45 in.) ..............................................................................................

Fork (47 in.) ..............................................................................................

Fork (48 in.) ..............................................................................................

Fork (54 in.) ..............................................................................................

Fork (60 in.) ..............................................................................................

Fork (36 in.) ..............................................................................................

Fork (42 in.) ..............................................................................................

Fork (48 in.) ..............................................................................................

Latch Kit ...............................................................................................

Fork Tool...............................................................................................

A

QTY B

C

2 2 2 2 2 2 2 2 .. .. .. .. .. .. .. .. .. .. .. .. ..

1 AR

.. .. .. .. .. .. .. ..

2 2 2 2 2 2 2 2 2 2 .. .. ..

1 AR

.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..

2 2 2 1 AR

NOTE: Other Fork Dimensions Available on Request, Contact Your Dealer for Hyster Lift Trucks.

8-22

See Service Manual for service procedures.

©2002 HYSTER COMPANY

NOTES

8-23

UNIT CODE H160 NORTH AMERICA

01/2002

INTEGRAL SIDE-SHIFT CARRIAGE (Figure 8-12) TWO AND THREE STAGE FULL FREE-LIFT

8-24

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE H160 NORTH AMERICA

01/2002

INTEGRAL SIDE-SHIFT CARRIAGE TWO AND THREE STAGE FULL FREE-LIFT KEY: A: A: Two Stage Full Free-Lift B: B: Three Stage Full Free-Lift QTY ITEM

PART NO.

DESCRIPTION

1 1 2 3 4 5 6 7 8 9 11 12 13 14 15 16 17 18 18 19 20 21

1486173 1486174 1488993 1488994 1489009 2043528 2043521 2043533 2043530 226458 15160 293646 302397 16041 317735 1369345 131358 323161 15200 1353192 1363272 129387 366115 58901

Side-Shift Carriage ..............................................................................................

1 Side-Shift Carriage .............................................................................................. ..

Carriage (Inner) ...............................................................................................

1 Carriage (Inner) ............................................................................................... ..

Frame (Outer)..................................................................................................

1 1 Cylinder Assembly (☞ Figure 7-11) ...............................................................

Connector........................................................................................................

2 Bearing (Lower)...............................................................................................

2 Hook (Lower) ...................................................................................................

2 Capscrew ........................................................................................................

4 Lockwasher .....................................................................................................

4 Capscrew ........................................................................................................

2 Pin ...................................................................................................................

1 Lube Fitting......................................................................................................

2 Pin ...................................................................................................................

2 Chain Anchor...................................................................................................

2 Snap Ring........................................................................................................

4 Pin ...................................................................................................................

2 Cotter Pin ........................................................................................................

2 Load Roller ......................................................................................................

6 Load Roller ...................................................................................................... ..

Shim (0.020 in.) ............................................................................................... 28 Spacer .............................................................................................................

6 Snap Ring........................................................................................................

6

©2002 HYSTER COMPANY

A

See Service Manual for service procedures.

B

..

1 ..

1 1 1 2 2 2 2 4 2 1 2 2 2 4 2 2 ..

6 28 6 6

8-25

NOTES

8-26

UNIT CODE H160 NORTH AMERICA

01/2002

9

MAST-TWO STAGE FULL FREE-LIFT

01/2002

UNIT CODE H160 NORTH AMERICA

SECTION 9 MAST-TWO STAGE FULL FREE-LIFT DESCRIPTION

PAGE

CARRIAGE TWO STAGE FULL FREE-LIFT ...................................................................................................................... 9-14 FORK TWO STAGE FULL FREE-LIFT ...................................................................................................................... 9-22 FREE LIFT TWO STAGE FULL FREE-LIFT ........................................................................................................................ 9-6 FREE LIFT CYLINDER TWO STAGE FULL FREE-LIFT ...................................................................................................................... 9-12 HEADER HOSE TWO STAGE FULL FREE-LIFT ...................................................................................................................... 9-20 HEADER HOSE ATTACHING PARTS TWO STAGE FULL FREE-LIFT ...................................................................................................................... 9-18 INNER AND OUTER MAST TWO STAGE FULL FREE-LIFT ........................................................................................................................ 9-2 LOAD BACKREST EXTENSION TWO STAGE FULL FREE-LIFT ...................................................................................................................... 9-15 MAIN CYLINDER TWO STAGE FULL FREE-LIFT ........................................................................................................................ 9-8 MAIN LIFT TWO STAGE FULL FREE-LIFT ........................................................................................................................ 9-4 TILT CYLINDER ATTACHING PARTS TWO STAGE FULL FREE-LIFT ...................................................................................................................... 9-16

©2002 HYSTER COMPANY

See Service Manual for service procedures.

9-1

UNIT CODE H160 NORTH AMERICA

01/2002

INNER AND OUTER MAST (Figure 9-1) TWO STAGE FULL FREE-LIFT

9-2

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE H160 NORTH AMERICA

01/2002

INNER AND OUTER MAST TWO STAGE FULL FREE-LIFT

DESCRIPTION ITEM 1 2 3 4 Mast Group Number 1 Outer Mast 3 Inner Mast ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

PART NO.

a .. . . .

1345216 a .. . . .

1345216 58901 129387 1353192 215212 131716 104506 292531 292683 1370722 1370721 16001 1348185

LIFT HEIGHT TO BOTTOM OF FORKS 3048 mm 3226 mm 3835 mm (120 in.)

(127 in.)

(151 in.)

A560 A560 A560 3048 3248 3848 1348056 1348058 1348064 1353706

DESCRIPTION

1353708

1353714 QTY

Outer Mast...................................................................................................................

1 Stubshaft .................................................................................................................

2 Inner Mast....................................................................................................................

1 Stubshaft .................................................................................................................

2 Snap Ring....................................................................................................................

4 Shim (0.020 in.) ........................................................................................................... AR Load Roller ..................................................................................................................

4 Bearing Strip................................................................................................................

2 Shim (0.020 in.) ...........................................................................................................

4 O-Ring .........................................................................................................................

4 Capscrew.....................................................................................................................

4 Lockwasher..................................................................................................................

4 Cap ..............................................................................................................................

2 Bushing........................................................................................................................

2 Lube Fitting ..................................................................................................................

2 Bushing........................................................................................................................

2

FOOTNOTES: a Refer to Table

©2002 HYSTER COMPANY

See Service Manual for service procedures.

9-3

UNIT CODE H160 NORTH AMERICA

01/2002

MAIN LIFT (Figure 9-2) TWO STAGE FULL FREE-LIFT

9-4

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE H160 NORTH AMERICA

01/2002

MAIN LIFT TWO STAGE FULL FREE-LIFT ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 7 7 8 8 9 10 11 12 13 14 15 16 16 17 17 18 19 19 20

300937 296422 323090 292531 131358 1333382 1354915 1354916 1354917 189595 16485 120938 323160 .. . . . .. . . .

17051 292509 313828 14603 16486 16560 16485 1376101 323061 16982 1333392

Nut ...............................................................................................................................

2 Washer ........................................................................................................................

4 Spacer .........................................................................................................................

2 Capscrew.....................................................................................................................

2 Snap Ring....................................................................................................................

2 Washer ........................................................................................................................

2 Washer ........................................................................................................................ AR Washer ........................................................................................................................ AR Washer ........................................................................................................................ AR Fitting...........................................................................................................................

2 O-Ring .....................................................................................................................

1 Spring ..........................................................................................................................

1 Washer ........................................................................................................................

1 1 Main Cylinder (RH) (☞ Figure 9-4) ............................................................................

1 Main Cylinder (LH) (☞ Figure 9-4) .............................................................................

Fitting...........................................................................................................................

1 Capscrew.....................................................................................................................

2 Nut ...............................................................................................................................

2 Fitting...........................................................................................................................

1 O-Ring .....................................................................................................................

1 Fitting...........................................................................................................................

1 O-Ring .....................................................................................................................

1 Hose ............................................................................................................................

2 Control Valve ...............................................................................................................

1 O-Ring .....................................................................................................................

1 Housing .......................................................................................................................

1

©2002 HYSTER COMPANY

QTY

See Service Manual for service procedures.

9-5

UNIT CODE H160 NORTH AMERICA

01/2002

FREE LIFT (Figure 9-3) TWO STAGE FULL FREE-LIFT

9-6

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE H160 NORTH AMERICA

01/2002

FREE LIFT TWO STAGE FULL FREE-LIFT

DESCRIPTION ITEM 1 2 3 4 Mast Group Number 6 Chain 9 Hose ITEM

1 2 3 4 5 6 7 7 8 9 10 11 12 13 14 15 16 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

PART NO.

60137 221775 15200 323161 1369357 a .. . . .

1380035 16484 16882 a .. . . .

132861 320158 166112 178119 292681 239503 1379496 16485 292527 292683 320161 1395285 302461 304526 1379682 37752 1378699 1378692 131358 1378690 287837 300937 1353546 1344323 .. . . .

LIFT HEIGHT TO BOTTOM OF FORKS 3048 mm 3226 mm 3835 mm (120 in.)

(127 in.)

(151 in.)

A560 A560 A560 3048 3248 3848 231082 231083 88436 1365306

1365308

1365314

DESCRIPTION

QTY

Nut ...............................................................................................................................

Washer ........................................................................................................................

Cotter Pin.....................................................................................................................

Pin ...............................................................................................................................

Chain Anchor ...............................................................................................................

Chain ...........................................................................................................................

Fitting...........................................................................................................................

O-Ring .....................................................................................................................

Fitting...........................................................................................................................

Hose ............................................................................................................................

Capscrew.....................................................................................................................

Washer ........................................................................................................................

Clamp ..........................................................................................................................

Clamp ..........................................................................................................................

Lockwasher..................................................................................................................

Nut ...............................................................................................................................

Valve ............................................................................................................................

O-Ring .....................................................................................................................

Capscrew.....................................................................................................................

Lockwasher..................................................................................................................

Washer ........................................................................................................................

Guard...........................................................................................................................

Pin ...............................................................................................................................

Snap Ring....................................................................................................................

Chain Sheave Assembly..............................................................................................

Snap Ring................................................................................................................

Bearing ....................................................................................................................

Sheave ....................................................................................................................

Snap Ring....................................................................................................................

Crosshead ...................................................................................................................

Capscrew.....................................................................................................................

Nut ...............................................................................................................................

Bracket.........................................................................................................................

Bracket.........................................................................................................................

Free Lift Cylinder (☞ Figure 9-5) ...............................................................................

2 2 2 2 2 2 1 1 1 1 2 2 1 1 2 2 1 1 2 2 6 2 2 2 2 2 1 1 1 1 4 4 1 1 1

FOOTNOTES: a Refer to Table

©2002 HYSTER COMPANY

See Service Manual for service procedures.

9-7

UNIT CODE H160 NORTH AMERICA

01/2002

MAIN CYLINDER (Figure 9-4) TWO STAGE FULL FREE-LIFT

9-8

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE H160 NORTH AMERICA

01/2002

MAIN CYLINDER TWO STAGE FULL FREE-LIFT

LEFT HAND

DESCRIPTION 1 2 3 4 ITEM Mast Group Number Cylinder Group Number Lift Cylinder 6 Rod 11

Shell

LIFT HEIGHT TO BOTTOM OF FORKS 3048 mm 3226 mm 3835 mm (120 in.)

(127 in.)

(151 in.)

A560 A560 A560 3048 3248 3848 8601856

8601858

8601864

1365576

1365578

1365584

1365664

1365666

1365672

1365605

1365607

1365613

RIGHT HAND

DESCRIPTION 1 2 3 4 ITEM Mast Group Number Cylinder Group Number Lift Cylinder 6 Rod 11

Shell

3048 mm (120 in.)

A560 3048

LIFT HEIGHT TO BOTTOM OF FORKS 3226 mm 3835 mm (127 in.)

(151 in.)

A560 A560 3248 3848

8601806

8601808

8601814

1362997

1362999

1365555

1365635

1365637

1365643

1365605

1365607

1365613

KEY: A: Left Hand Cylinder B: Right Hand Cylinder QTY ITEM

1 2 3 4 5 6 7 7 8 9 10 11 12

PART NO.

a .. . . .

1310369 1365689 1371654 132834 55407 a .. . . .

1362871 1374802 1362875 295649 190887 a .. . . .

186061

©2002 HYSTER COMPANY

DESCRIPTION

A

Lift Cylinder..........................................................................................................

Wiper Ring.......................................................................................................

Gland...............................................................................................................

Seal .................................................................................................................

Back-Up Ring ..................................................................................................

O-Ring .............................................................................................................

Rod..................................................................................................................

Wear Ring .......................................................................................................

Wear Ring .......................................................................................................

Piston Ring ......................................................................................................

Capscrew ........................................................................................................

Seal .................................................................................................................

Shell ................................................................................................................

Packing Lubricant ............................................................................................

See Service Manual for service procedures.

1 1 1 1 1 1 1 ..

1 1 1 1 1 1

B

1 1 1 1 1 1 1 1 .. ..

1 1 1 1

9-9

UNIT CODE H160 NORTH AMERICA

01/2002

MAIN CYLINDER TWO STAGE FULL FREE-LIFT ITEM

PART NO.

DESCRIPTION

A

2307196 1360138

Seal Kit (Includes Items 1, 3-5, 10) .....................................................................

Seal Kit (Includes Items 1, 3-5, 7-8, 10) ..............................................................

1 1

QTY B

1 1

FOOTNOTES: a Refer to Table

9-10

See Service Manual for service procedures.

©2002 HYSTER COMPANY

NOTES

9-11

UNIT CODE H160 NORTH AMERICA

01/2002

FREE LIFT CYLINDER (Figure 9-5) TWO STAGE FULL FREE-LIFT

9-12

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE H160 NORTH AMERICA

01/2002

FREE LIFT CYLINDER TWO STAGE FULL FREE-LIFT

DESCRIPTION 1 2 3 4 ITEM Mast Group Number Cylinder Group Number Lift Cylinder 6 Rod 16

ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Shell PART NO.

LIFT HEIGHT TO BOTTOM OF FORKS 3048 mm 3226 mm 3835 mm (120 in.)

(127 in.)

(151 in.)

A560 A560 A560 3048 3248 3848 8601906

8601908

8601914

1362886

1362888

1362894

1362960

1362962

1362968

1362923

1362925

1362931

DESCRIPTION

QTY

a .. . . .

2013099 1362880 1358970 615135 55146 a .. . . .

638250 201829 1362881 1361302 190887 257913 39348 297531 187388 a .. . . .

Lift Cylinder..................................................................................................................

Wiper .......................................................................................................................

Gland.......................................................................................................................

Seal .........................................................................................................................

Back-Up Ring ..........................................................................................................

O-Ring .....................................................................................................................

Rod..........................................................................................................................

Back-Up Ring ..........................................................................................................

Wiper Ring...............................................................................................................

Wear Ring ...............................................................................................................

Screw ......................................................................................................................

Seal .........................................................................................................................

Check Valve.............................................................................................................

O-Ring .....................................................................................................................

Washer ....................................................................................................................

Snap Ring................................................................................................................

Shell ........................................................................................................................

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

1360141

Seal Kit (Includes Items 3-5, 7-9, 11, 13) ....................................................................

1

FOOTNOTES: a Refer to Table

©2002 HYSTER COMPANY

See Service Manual for service procedures.

9-13

UNIT CODE H160 NORTH AMERICA

01/2002

CARRIAGE (Figure 9-6) TWO STAGE FULL FREE-LIFT

ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 7 8 9 10 11

1353529 1353469 1345216 58901 129387 366115 1353192 1369345 1504010 1353408 131358 323161 15200

Carriage Assembly ......................................................................................................

1 Frame ......................................................................................................................

1 Stubshaft.............................................................................................................

6 Snap Ring................................................................................................................

6 Shim (0.020 in.) ....................................................................................................... AR Spacer .....................................................................................................................

2 Load Roller ..............................................................................................................

6 Chain Anchor...........................................................................................................

2 Chain Anchor (Optional)..........................................................................................

2 Pin ...........................................................................................................................

2 Snap Ring................................................................................................................

4 Pin ...........................................................................................................................

2 Cotter Pin ................................................................................................................

2

9-14

QTY

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE H160 NORTH AMERICA

01/2002

LOAD BACKREST EXTENSION (Figure 9-7) TWO STAGE FULL FREE-LIFT

ITEM

1 2 3 3 4

PART NO.

DESCRIPTION

1349446 1353533 221771 296423 300937

Load Backrest Extension (48 in.).................................................................................

Capscrew.....................................................................................................................

Washer ........................................................................................................................

Washer (Optional)........................................................................................................

Nut ...............................................................................................................................

©2002 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 4 4 4 4

9-15

UNIT CODE H160 NORTH AMERICA

01/2002

TILT CYLINDER ATTACHING PARTS (Figure 9-8) TWO STAGE FULL FREE-LIFT

9-16

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE H160 NORTH AMERICA

01/2002

TILT CYLINDER ATTACHING PARTS TWO STAGE FULL FREE-LIFT ITEM

1 2 3 4 5 6 7 8 9 9 10 10 11 12 13 14 15 16 17 18

PART NO.

293651 292683 292656 292514 292682 1371287 16001 1348187 1363260 1363261 2033818 2033757 308117 15236 197069 300982 a 1363252 a 15865 a 1363268 1363269

DESCRIPTION

QTY

Capscrew.....................................................................................................................

2 Lockwasher..................................................................................................................

2 Nut ...............................................................................................................................

2 Capscrew.....................................................................................................................

2 Lockwasher..................................................................................................................

2 Washer ........................................................................................................................

2 Lube Fitting ..................................................................................................................

2 Rod End Pin ................................................................................................................

2 Rod End (RH) ..............................................................................................................

1 Rod End (LH)...............................................................................................................

1 2 Tilt Cylinder (☞ Figure 6-12) ......................................................................................

2 Tilt Cylinder (☞ Figure 6-12) ......................................................................................

Rod End Pin ................................................................................................................

2 Cotter Pin.....................................................................................................................

2 Washer ........................................................................................................................

6 Bushing........................................................................................................................

2 Tilt Spacer ...................................................................................................................

2 O-Ring .........................................................................................................................

2 Shim (0.068 in.) ........................................................................................................... AR Shim (0.032 in.) ........................................................................................................... AR

FOOTNOTES: a 5 Forward Tilt/5 Back Tilt

©2002 HYSTER COMPANY

See Service Manual for service procedures.

9-17

UNIT CODE H160 NORTH AMERICA

01/2002

HEADER HOSE ATTACHING PARTS (Figure 9-9) TWO STAGE FULL FREE-LIFT

9-18

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE H160 NORTH AMERICA

01/2002

HEADER HOSE ATTACHING PARTS TWO STAGE FULL FREE-LIFT KEY: A: Three Function B: Four Function QTY ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

2033599 16457 203230 137852 2047840 2307346 2033598 296420 292682 293603 292654 292680 136687 302051 2304013 15127 2303797

Mounting Plate.....................................................................................................

1 Fitting...................................................................................................................

2 Clamp ..................................................................................................................

1 Strap Clamp.........................................................................................................

2 Hose ....................................................................................................................

1 Hose ....................................................................................................................

1 Hose .................................................................................................................... ..

Washer ................................................................................................................

1 Lockwasher..........................................................................................................

1 Capscrew.............................................................................................................

1 Nut .......................................................................................................................

1 Lockwasher..........................................................................................................

1 Nut .......................................................................................................................

1 Screw................................................................................................................... ..

Spacer ................................................................................................................. ..

Washer ................................................................................................................

1 Adhesive .............................................................................................................. AR

©2002 HYSTER COMPANY

A

See Service Manual for service procedures.

B

1 4 2 4 1 1 2 1 1 ..

1 2 2 1 1 2 AR

9-19

UNIT CODE H160 NORTH AMERICA

01/2002

HEADER HOSE (Figure 9-10) TWO STAGE FULL FREE-LIFT

9-20

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE H160 NORTH AMERICA

01/2002

HEADER HOSE TWO STAGE FULL FREE-LIFT

DESCRIPTION ITEM 1 2 3 4 Mast Group Number 1 Channel 2 Channel 3

LIFT HEIGHT TO BOTTOM OF FORKS 3048 mm 3226 mm 3835 mm (120 in.)

(127 in.)

(151 in.)

A560 A560 A560 3048 3248 3848 1365501 1365504 1365510 1365514

1365516

1365523

Hose

1358350

1345573

1345575

4

Hose

1368348

1345576

1369627

22

Tube

1368576

1368578

1368584

23

Tube

1368546

1368548

1368554

KEY: A: Three-Function B: Four-Function QTY ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

PART NO.

a a a a

.. . . . .. . . . .. . . . .. . . .

1353530 1360508 1360507 1360386 1345423 1354918 293795 1381771 1369333 136749 313828 1345199 1345204 2004005 1365061 14692 1375574 a .. . . . a .. . . .

365115 293799

DESCRIPTION

A

Channel ...............................................................................................................

Channel ...............................................................................................................

Hose ....................................................................................................................

Hose ....................................................................................................................

Clamp ..................................................................................................................

Clamp ..................................................................................................................

Clamp ..................................................................................................................

Clamp ..................................................................................................................

Clamp ..................................................................................................................

Bracket.................................................................................................................

Capscrew.............................................................................................................

Bracket.................................................................................................................

Clamp ..................................................................................................................

Capscrew.............................................................................................................

Nut .......................................................................................................................

Hose Guide..........................................................................................................

Snap Ring............................................................................................................

Strap Clamp.........................................................................................................

Clip ......................................................................................................................

Fitting...................................................................................................................

Strap ....................................................................................................................

Tube .....................................................................................................................

Tube .....................................................................................................................

Hose ....................................................................................................................

Capscrew.............................................................................................................

1 1 2 ..

5 4 4 3 2 1 6 1 1 6 6 2 2 1 1 2 2 1 1 2 ..

B

1 1 2 2 10 4 8 6 2 1 8 1 2 8 8 4 4 2 1 2 4 1 1 4 4

FOOTNOTES: a Refer to Table

©2002 HYSTER COMPANY

See Service Manual for service procedures.

9-21

UNIT CODE H160 NORTH AMERICA

01/2002

FORK (Figure 9-11) TWO STAGE FULL FREE-LIFT

KEY: A: Standard Taper (3.1 in x 1.5 in.)

B: Standard Taper (3.9 in. x 1.5 in.)

C: Full Bottom Taper (3.9 in. x 1.5 in.)

ITEM

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 3

PART NO.

DESCRIPTION

1378775 1378771 1378776 1378772 1378777 1378778 1378779 1378773 1338133 384211 1333043 384213 1333044 1338135 1333045 384214 384215 384216 1338076 1338077 1338078 369795 3020387

Fork (35 in.) ..............................................................................................

Fork (36 in.) ..............................................................................................

Fork (39 in.) ..............................................................................................

Fork (42 in.) ..............................................................................................

Fork (43 in.) ..............................................................................................

Fork (45 in.) ..............................................................................................

Fork (47 in.) ..............................................................................................

Fork (48 in.) ..............................................................................................

Fork (35 in.) ..............................................................................................

Fork (36 in.) ..............................................................................................

Fork (39 in.) ..............................................................................................

Fork (42 in.) ..............................................................................................

Fork (43 in.) ..............................................................................................

Fork (45 in.) ..............................................................................................

Fork (47 in.) ..............................................................................................

Fork (48 in.) ..............................................................................................

Fork (54 in.) ..............................................................................................

Fork (60 in.) ..............................................................................................

Fork (36 in.) ..............................................................................................

Fork (42 in.) ..............................................................................................

Fork (48 in.) ..............................................................................................

Latch Kit ...............................................................................................

Fork Tool...............................................................................................

A

QTY B

C

2 2 2 2 2 2 2 2 .. .. .. .. .. .. .. .. .. .. .. .. ..

1 AR

.. .. .. .. .. .. .. ..

2 2 2 2 2 2 2 2 2 2 .. .. ..

1 AR

.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..

2 2 2 1 AR

NOTE: Other Fork Dimensions Available on Request, Contact Your Dealer for Hyster Lift Trucks.

9-22

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE H160 NORTH AMERICA

01/2002

10

OPTIONS

UNIT CODE H160 NORTH AMERICA

01/2002

SECTION 10 OPTIONS DESCRIPTION

PAGE

BACKUP ALARM ............................................................................................................................................. 10-14 BATTERY ROLLER AND RETAINER GROUP................................................................................................. 10-20 DC-DC CONVERTER ...................................................................................................................................... 10-18 FRONT LIGHTS ................................................................................................................................................. 10-8 LIGHTING SYSTEM........................................................................................................................................... 10-6 MOTOR COOLING FAN ................................................................................................................................... 10-16 REAR LIGHT ...................................................................................................................................................... 10-9 SIDE-SHIFT ASSEMBLY.................................................................................................................................... 10-2 SIDE-SHIFT CYLINDER ASSEMBLY S/N PENDING PER ECN 73568-01........................................................................................................... 10-4 S/N PENDING PER ECN 73568-01 ............................................................................................................ 10-5 STEER TIRE AND WHEEL ASSEMBLY .......................................................................................................... 10-24 STEER TIRE AND WHEEL PNEUMATIC ........................................................................................................ 10-23 STROBE LIGHT ............................................................................................................................................... 10-10 TAIL LIGHT....................................................................................................................................................... 10-12 TIRE AND WHEEL ASSEMBLY ....................................................................................................................... 10-22

©2002 HYSTER COMPANY

See Service Manual for service procedures.

10-1

UNIT CODE H160 NORTH AMERICA

01/2002

SIDE-SHIFT ASSEMBLY (Figure 10-1)

10-2

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE H160 NORTH AMERICA

01/2002

SIDE-SHIFT ASSEMBLY KEY: A: Two Stage Limited Free-Lift B: Two Stage and Three Stage Full Free-Lift QTY ITEM

1 2 3 4 5 6 6 7 8 9 10 11 12 13 14 15 16 16 17 18 19 20 21 22

PART NO.

1399039 1355533 1378053 1399004 1396458 1378063 a 1360125 b 1489016 293704 296431 1371289 313828 1358809 313828 16041 1358821 1396429 239784 16481 1360275 1360276 1390365 1390366 1381765 1390365

DESCRIPTION

A

Side-Shift Carriage (38 in.) ..................................................................................

1 Apron (38 in.) (Top) .........................................................................................

1 Apron (38 in.) (Bottom) ...................................................................................

1 Support (38 in.) ...............................................................................................

1 Bearing (38 in.) (Top) ......................................................................................

1 Bearing (38 in.) (Bottom).................................................................................

1 1 Side-Shift Cylinder (☞ Figure 10-2) ...............................................................

1 Cylinder (☞ Figure 10-3) ...............................................................................

Capscrew ........................................................................................................

4 Washer ............................................................................................................

4 Capscrew ........................................................................................................

2 Nut...................................................................................................................

2 Rod (Optional) .................................................................................................

2 Nut (Optional) ..................................................................................................

4 Lube Fitting......................................................................................................

3 Shim (0.020 in.) ............................................................................................... AR Shim (Lower Bearing)...................................................................................... AR Fitting...................................................................................................................

2 O-Ring .............................................................................................................

1 Tube .....................................................................................................................

1 Tube .....................................................................................................................

1 Hose .................................................................................................................... ..

Hose .................................................................................................................... ..

Tube ..................................................................................................................... ..

Hose .................................................................................................................... ..

B

1 1 1 1 1 1 1 1 4 4 2 2 2 4 3 AR AR 2 1 .. ..

1 1 1 1

FOOTNOTES: a S/N PENDING PER ECN 73568-01 b S/N PENDING PER ECN 73568-01

©2002 HYSTER COMPANY

See Service Manual for service procedures.

10-3

UNIT CODE H160 NORTH AMERICA

01/2002

SIDE-SHIFT CYLINDER ASSEMBLY (Figure 10-2) (

ITEM

1 2 3 4 5 6 7 8 9

10-4

S/N PENDING PER ECN 73568-01)

PART NO.

DESCRIPTION

QTY

1360125 636851 2310768 1383037 153919 55407 2309719 2306755 2311471 383789

Side-Shift Cylinder .......................................................................................................

1 Wiper Ring...............................................................................................................

2 Gland.......................................................................................................................

2 Seal .........................................................................................................................

2 Back-Up Ring ..........................................................................................................

2 O-Ring .....................................................................................................................

2 Rod..........................................................................................................................

1 Seal .........................................................................................................................

2 Tube.........................................................................................................................

1 Thread Sealer.......................................................................................................... AR

2311624

Seal Kit (Includes Items 1-5, 7) ...................................................................................

See Service Manual for service procedures.

1

©2002 HYSTER COMPANY

UNIT CODE H160 NORTH AMERICA

01/2002

SIDE-SHIFT CYLINDER ASSEMBLY (Figure 10-3)

(S/N PENDING PER ECN 73568-01 )

ITEM

1 2 3 4 4 5

PART NO.

DESCRIPTION

1489016 1489018 1489031 1489035 1489020 1489021 1489029

Cylinder .......................................................................................................................

Cylinder Shell ..........................................................................................................

Piston Seal ..............................................................................................................

O-Ring .....................................................................................................................

Cylinder Retainer (LH).............................................................................................

Cylinder Retainer (RH) ............................................................................................

Back-Up Ring ..........................................................................................................

©2002 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 2 2 1 1 2

10-5

UNIT CODE H160 NORTH AMERICA

01/2002

LIGHTING SYSTEM (Figure 10-4)

10-6

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE H160 NORTH AMERICA

01/2002

LIGHTING SYSTEM ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11

2305651 2303953 .. . . .

1382130 1301618 1377393 2013611 .. . . .

2307813 2307413 1390575

Alarm (☞ Figure 10-9) ...............................................................................................

Tail Light (☞ Figure 10-8) ..........................................................................................

Rear Light (☞ Figure 10-6) ........................................................................................

Strobe Light (☞ Figure 10-7) .....................................................................................

Switch ..........................................................................................................................

Switch ..........................................................................................................................

Wire Harness...............................................................................................................

Front Light (☞ Figure 10-5) ........................................................................................

Wire Harness...............................................................................................................

Connector ....................................................................................................................

DC-DC Converter (☞ Figure 10-11) ..........................................................................

©2002 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 2 1 1 1 1 1 2 2 2 1

10-7

UNIT CODE H160 NORTH AMERICA

01/2002

FRONT LIGHTS (Figure 10-5)

ITEM

1 1 1 1 2 3 3 4 5 6

10-8

PART NO.

DESCRIPTION

QTY

2303169 1363016 1379799 1354119 2307813 1356130 2303349 316678 1356354 2307413

Headlight Assembly .....................................................................................................

Lens ....................................................................................................................

Bulb.....................................................................................................................

Headlight .................................................................................................................

Wire Harness...............................................................................................................

Bracket (RH) ................................................................................................................

Bracket (LH).................................................................................................................

Screw...........................................................................................................................

Bushing........................................................................................................................

Connector ....................................................................................................................

See Service Manual for service procedures.

2 1 1 1 2 1 1 4 2 2

©2002 HYSTER COMPANY

UNIT CODE H160 NORTH AMERICA

01/2002

REAR LIGHT (Figure 10-6)

ITEM

1 1 1 1 2 3 4 5 6

PART NO.

DESCRIPTION

2303169 1354119 1363016 1379799 2310021 316678 2307413 1367645 2304252

Headlight Assembly .....................................................................................................

Headlight .................................................................................................................

Lens ....................................................................................................................

Bulb.....................................................................................................................

Wire Harness...............................................................................................................

Screw...........................................................................................................................

Connector ....................................................................................................................

Grommet......................................................................................................................

Bracket.........................................................................................................................

©2002 HYSTER COMPANY

QTY

See Service Manual for service procedures.

2 1 1 1 2 4 2 1 1

10-9

UNIT CODE H160 NORTH AMERICA

01/2002

STROBE LIGHT (Figure 10-7)

10-10

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE H160 NORTH AMERICA

01/2002

STROBE LIGHT ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 14

PART NO.

1382130 1382131 1309775 2304252 2306035 2307413 2311628 293777 292667 1302024 316678 1367645 a 2034482 a 320155

DESCRIPTION

QTY

Strobe Light .................................................................................................................

1 Lens.........................................................................................................................

1 Strobe Lamp............................................................................................................

1 Bracket.........................................................................................................................

1 Wire Harness...............................................................................................................

1 Connector ....................................................................................................................

1 Screw...........................................................................................................................

2 Lockwasher..................................................................................................................

2 Nut ...............................................................................................................................

2 Guard...........................................................................................................................

1 Screw...........................................................................................................................

2 Grommet......................................................................................................................

1 Tubing .......................................................................................................................... AR Washer ........................................................................................................................

2

FOOTNOTES: a Not Illustrated

©2002 HYSTER COMPANY

See Service Manual for service procedures.

10-11

UNIT CODE H160 NORTH AMERICA

01/2002

TAIL LIGHT (Figure 10-8)

10-12

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE H160 NORTH AMERICA

01/2002

TAIL LIGHT ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

292679 2303953 1376441 1302258 1376440 264007 1376439 316678 1364264 1364265 1367645 2311706 136687 292680 320156 2306436 2305754 2311669 2303345 1307687 302018 296377 2310615 2307261 2308736 302021 292678 2309219 2305873 2305754 2036099 2309196 2309196 2309240 220273

Lockwasher..................................................................................................................

Tail Light ......................................................................................................................

Lens (Red)...............................................................................................................

Bulb .........................................................................................................................

Lens (Red)...............................................................................................................

Bulb .........................................................................................................................

Lens (Clear).............................................................................................................

Screw...........................................................................................................................

Plate ............................................................................................................................

Plate ............................................................................................................................

Grommet......................................................................................................................

Wire Harness...............................................................................................................

Nut ...............................................................................................................................

Lockwasher..................................................................................................................

Washer ........................................................................................................................

Panel Assembly ...........................................................................................................

Terminal...................................................................................................................

Wire .........................................................................................................................

Terminal (Ring) ........................................................................................................

Relay .......................................................................................................................

Screw ......................................................................................................................

Washer ....................................................................................................................

Resistor ...................................................................................................................

Diode .......................................................................................................................

Terminal Block .........................................................................................................

Screw ......................................................................................................................

Lockwasher .............................................................................................................

Mounting Plate ........................................................................................................

Wire Harness...............................................................................................................

Terminal...................................................................................................................

Bracket.........................................................................................................................

Plate ........................................................................................................................

Plate ............................................................................................................................

Switch......................................................................................................................

Screw...........................................................................................................................

©2002 HYSTER COMPANY

QTY

See Service Manual for service procedures.

4 2 1 2 1 1 1 4 2 2 2 2 2 2 2 1 2 2 2 1 1 1 2 1 1 2 2 1 1 1 1 1 1 1 1

10-13

UNIT CODE H160 NORTH AMERICA

01/2002

BACKUP ALARM (Figure 10-9)

ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10

2305651 2311577 316678 2309627 2307909 293775 292665 1367645 2311300 320152

Alarm ...........................................................................................................................

Bracket.........................................................................................................................

Screw...........................................................................................................................

Connector ....................................................................................................................

Capscrew.....................................................................................................................

Lockwasher..................................................................................................................

Nut ...............................................................................................................................

Grommet......................................................................................................................

Wire Harness...............................................................................................................

Washer ........................................................................................................................

10-14

QTY

See Service Manual for service procedures.

1 1 2 1 2 2 2 1 1 2

©2002 HYSTER COMPANY

NOTES

10-15

UNIT CODE H160 NORTH AMERICA

01/2002

MOTOR COOLING FAN (Figure 10-10)

10-16

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE H160 NORTH AMERICA

01/2002

MOTOR COOLING FAN KEY: A: 36 Volt B: 48 Volt QTY ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 17 18 19 20 21 22 23 24 25

PART NO.

2311583 2311029 2308933 2309472 325056 220646 16728 197065 2311405 2305266 123991 15049 2308948 296199 296357 292667 2306182 2310896 296186 296355 292665 1452982 2305520 2032521 2309317 a 2038108

DESCRIPTION

A

Guard...................................................................................................................

Fan Assembly ......................................................................................................

Bracket.................................................................................................................

Screw Clip............................................................................................................

Channel (Rubber) ................................................................................................

Screw...................................................................................................................

Screw...................................................................................................................

Washer ................................................................................................................

Bracket.................................................................................................................

Blower Assembly .................................................................................................

Screw...................................................................................................................

Nut .......................................................................................................................

Thermostat ..........................................................................................................

Capscrew.............................................................................................................

Washer ................................................................................................................

Nut .......................................................................................................................

Resistor ...............................................................................................................

Resistor ...............................................................................................................

Capscrew.............................................................................................................

Washer ................................................................................................................

Nut .......................................................................................................................

Floorplate (RH) ....................................................................................................

Spacer .................................................................................................................

Floorplate (LH).....................................................................................................

Pad ......................................................................................................................

Wire Harness.......................................................................................................

1 1 1 4 1 4 3 3 1 1 3 3 1 2 2 2 1 ..

2 2 2 1 2 1 1 1

B

1 1 1 4 1 4 3 3 1 1 3 3 1 2 2 2 ..

1 2 2 2 1 2 1 1 1

FOOTNOTES: a Not Illustrated

©2002 HYSTER COMPANY

See Service Manual for service procedures.

10-17

UNIT CODE H160 NORTH AMERICA

01/2002

DC-DC CONVERTER (Figure 10-11)

10-18

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE H160 NORTH AMERICA

01/2002

DC-DC CONVERTER ITEM

PART NO.

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11

1390575 287816 320156 292680 1303711 2013611 137852 136681 320158 292681 239503

DC-DC Converter ........................................................................................................

Capscrew.....................................................................................................................

Washer ........................................................................................................................

Lockwasher..................................................................................................................

Light Switch (Red) .......................................................................................................

Wire Harness...............................................................................................................

Strap Clamp.................................................................................................................

Capscrew.....................................................................................................................

Washer ........................................................................................................................

Lockwasher..................................................................................................................

Nut ...............................................................................................................................

©2002 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 4 4 4 1 1 5 3 3 3 3

10-19

UNIT CODE H160 NORTH AMERICA

01/2002

BATTERY ROLLER AND RETAINER GROUP (Figure 10-12)

10-20

See Service Manual for service procedures.

©2002 HYSTER COMPANY

UNIT CODE H160 NORTH AMERICA

01/2002

BATTERY ROLLER AND RETAINER GROUP KEY: A: 50.8 in. Wheelbase B: 54.5 in. Wheelbase QTY ITEM

PART NO.

DESCRIPTION

1 1 1 1 2 3 4 5 6 7 8 8 8 9 9 10 11 12 13 14 15 16 17 18 19 20 20 20

2013119 2013120 2014724 2014725 2307799 19890 2307965 167218 2309362 2307542 2033939 2306472 2307808 2302952 2303748 136692 292682 320159 292519 2302146 296247 361973 320159 292682 136692 2033623 2304042 2305935

Side Plate (LH) ....................................................................................................

Side Plate (LH) ....................................................................................................

Side Plate (RH)....................................................................................................

Side Plate (RH)....................................................................................................

Hose ....................................................................................................................

Roll Pin ................................................................................................................

Lock Pin ...............................................................................................................

Rod End Pin ........................................................................................................

Radial Bumper .....................................................................................................

Retainer ...............................................................................................................

Roller Platform .....................................................................................................

Roller Platform .....................................................................................................

Spacer .................................................................................................................

Roller ...................................................................................................................

Roller Assembly...................................................................................................

Nut .......................................................................................................................

Lockwasher..........................................................................................................

Washer ................................................................................................................

Capscrew.............................................................................................................

Plate ....................................................................................................................

Screw...................................................................................................................

Spacer .................................................................................................................

Washer ................................................................................................................

Lockwasher..........................................................................................................

Nut .......................................................................................................................

Slide Platform (3,000 lb. Capacity Truck) ............................................................

Slide Platform (3,500 lb. Capacity Truck) ............................................................

Slide Platform (4,000 lb. Capacity Truck) ............................................................

©2002 HYSTER COMPANY

A

See Service Manual for service procedures.

1 ..

1 ..

2 2 2 2 2 2 1 .. ..

6 ..

2 2 2 2 1 2 2 2 2 2 1 .. ..

B

..

1 ..

1 2 2 2 2 2 2 ..

1 1 ..

6 2 2 2 2 1 2 2 2 2 2 ..

1 1

10-21

UNIT CODE H160 NORTH AMERICA

01/2002

TIRE AND WHEEL ASSEMBLY (Figure 10-13)

ITEM

1 2 3

10-22

PART NO.

DESCRIPTION

QTY

2031121 259645 2031120

Tire and Wheel Assembly............................................................................................

Tire (18 in. x 7 in. x 1-1/8 in.) ..................................................................................

Wheel ......................................................................................................................

See Service Manual for service procedures.

3 1 1

©2002 HYSTER COMPANY

UNIT CODE H160 NORTH AMERICA

01/2002

STEER TIRE AND WHEEL PNEUMATIC (Figure 10-14)

ITEM

1 2 3 4 5

PART NO.

DESCRIPTION

1462226 2015020 893575 2015041 2015042

Tire and Wheel Assembly............................................................................................

Tire (15 in. x 4.5-8 in.) .................................................................................................

Wheel ..........................................................................................................................

Float.............................................................................................................................

Tube .............................................................................................................................

©2002 HYSTER COMPANY

QTY

See Service Manual for service procedures.

2 1 1 1 1

10-23

UNIT CODE H160 NORTH AMERICA

01/2002

STEER TIRE AND WHEEL ASSEMBLY (Figure 10-15)

ITEM

1 2 3

10-24

PART NO.

DESCRIPTION

QTY

893576 2013472 259645

Tire and Wheel Assembly............................................................................................

Tire (15 x 4.5-8) ...........................................................................................................

Tire (18 in. X 7 in. X 12-1/8 in.) ...................................................................................

See Service Manual for service procedures.

2 1 1

©2002 HYSTER COMPANY

UNIT CODE H160 NORTH AMERICA

01/2002

11

NUMERICAL INDEX

UNIT CODE H160 NORTH AMERICA

01/2002

SECTION 11 NUMERICAL INDEX PART NO. PG 138 139 7882 12921 14269 14387 14591 14603 14692 15002 15025 15026

15049 15055 15086 15127

15134

15151 15155

15156

15158 15160 15175

5-9 5-13 5-9 5-13 6-21 3-13 5-5 3-6 6-34 7-5 9-5 9-21 2-17 5-9 5-13 1-3 5-9 5-13 10-17 6-34 1-4 5-3 8-19 9-19 4-3 5-9 5-13 5-9 1-4 4-15 4-17 5-9 5-13 5-13 5-13 5-13 6-15 6-17 6-34 1-3 4-3 5-9 5-13 5-14 6-33 5-13 8-25 1-4 1-13 1-15 5-9 5-13

ITEM 31 31 32 32 3 10 8 70 53 22 16 20 4 29 29 2 19 19 12 73 51 24 16 16 31 18 18 5 82 17 17 24 4 24 34 42 3 3 71 5 30 21 6 54 24 2 8 81 2 19 35 36

©2002 HYSTER COMPANY

PART NO. PG

15176

15200

15212

15213 15223 15236

15241 15290 15865

15905 16001

16041

16457

16458

5-17 7-15 1-3 1-4 5-9 5-13 5-13 5-9 6-3 6-7 7-5 7-9 7-21 8-5 8-7 8-14 8-25 9-7 9-14 4-3 5-5 5-9 5-13 5-9 5-13 1-3 8-5 7-13 8-17 9-17 5-19 3-6 7-13 8-17 9-17 3-9 3-11 7-3 7-13 8-3 8-17 9-3 9-17 3-6 7-21 8-25 10-3 7-15 8-19 9-19 1-4 6-35

ITEM 42 8 6 45 16 16 23 42 34 13 10 11 21 27 3 11 17 3 11 21 2 33 33 40 35 27 33 12 12 12 8 71 16 16 16 10 10 21 7 23 7 15 7 74 12 12 13 2 2 2 70 78

PART NO.

PG

16481

6-33 6-33 6-34 6-34 10-3 6-34 6-11 6-11 6-13 6-33 6-33 6-33 6-33 9-7 6-11 6-27 6-33 7-5 7-5 8-5 8-5 8-7 9-5 9-5 9-7 6-27 6-33 7-5 8-5 9-5 6-34 6-33 8-5 6-33 6-34 7-23 7-24 6-27 6-34 7-5 8-5 9-5 6-33 1-3 10-17 6-33 4-3 5-13 5-14 6-33 5-13 6-27

16483 16484

16485

16486

16540 16541 16543 16556 16558 16560

16565 16634 16728 16745 16805

16820 16828

See Service Manual for service procedures.

ITEM 3 4 53 65 16 48 3 9 101 7 8 11 20 7 5 4 17 14 23 8 22 12 8 17 16 14 22 22 21 16 48 11 21 4 65 3 2 4 38 23 22 17 3 4 7 18 29 7 55 23 1 5

PART NO. PG

16865

16882 16883 16982

16989 17051

17061 17151 17775 17948 18419 18423 18460 18496 18497 18515 18727 18728 18824 18832 19890 19979 19981 21420 26283 26617 27187 30215 30411 32415 34820 37752

38848

6-34 4-7 5-3 5-9 6-7 9-7 6-33 7-5 8-5 9-5 6-33 7-5 8-5 9-5 6-33 3-9 3-11 6-33 6-15 5-9 6-7 2-17 6-15 6-17 1-13 1-15 6-34 6-34 1-13 1-13 5-17 6-3 7-21 10-21 6-3 6-7 1-3 3-6 1-13 6-23 6-35 5-13 5-3 3-9 3-11 3-5 7-3 8-3 8-7 9-7 5-9 5-13

ITEM 43 20 6 2 28 8 5 25 24 19 10 19 13 13 6 24 26 22 31 2 27 3 33 33 1 18 70 72 11 17 43 15 10 3 27 18 12 72 14 14 89 45 25 28 32 12 14 16 20 24 39 26 11-1

UNIT CODE H160 NORTH AMERICA

01/2002

NUMERICAL INDEX (Continued) PART NO.

PG

39348

7-7 8-9 8-13 9-13 3-2 3-5 3-5 4-7 5-3 8-13 9-13 7-7 8-9 9-9 10-4 7-3 7-9 7-21 8-3 8-14 8-25 9-3 9-14 6-7 3-13 7-5 8-5 8-7 9-7 6-33 4-12 8-7 9-7 8-5 7-3 8-3 9-3 6-33 6-33 5-3 7-5 8-5 9-5 10-17 6-27 6-33 6-27 6-34 6-11 6-12 6-12 4-15

39349 39366 39369 53162 55146 55407

58901

58903 58908 60137

85767 86229 88436 88441 104506

110174 114312 120938

123991 127045 127574 127656

128469 11-2

ITEM 12 14 13 13 7 22 37 19 5 5 5 5 5 5 5 5 3 14 7 3 21 5 3 16 30 12 29 1 1 27 47 6 6 26 10 12 10 7 20 14 15 9 9 11 10 33 14 37 26 50 75 21

PART NO. PG 129387

130845 131358

131716

132834 132861 133484 133683 134395 135319 135634 135658 136681

136687

ITEM

4-17 7-3 7-9 7-21 8-3 8-14 8-25 9-3 9-14 6-33 6-34 7-5 7-9 7-21 8-5 8-7 8-14 8-25 9-5 9-7 9-14 7-3 8-3 9-3 9-9 9-7 5-5 5-6 5-5 4-7 8-3 7-5 8-7 3-6 1-11 2-3 2-5 2-9 6-7 6-34 8-5 10-19 1-3 1-4 1-4 1-4 2-3 2-5 2-9 2-17 2-29 2-29

23 6 4 15 8 4 19 6 4 14 49 5 9 19 5 23 9 15 5 27 9 9 11 9 4 10 21 9 4 16 9 8 6 51 4 18 47 11 40 54 18 8 23 58 69 76 40 39 28 8 7 16

PART NO. PG

136692

136703 136704

136749

136887 137852

137907 143413 144125

144127

144128

144669 145639

See Service Manual for service procedures.

4-7 4-11 5-3 5-6 5-13 5-17 6-3 6-3 6-7 6-7 6-7 6-7 7-15 8-19 9-19 10-13 6-8 10-21 10-21 2-5 5-9 7-17 8-21 1-3 2-29 4-3 8-21 9-21 1-3 1-3 1-13 7-15 8-19 9-19 10-19 7-3 1-4 1-15 6-11 6-11 6-12 6-12 6-11 6-11 6-12 6-12 6-11 6-11 6-12 6-12 1-4 1-13

ITEM 6 6 23 8 47 38 10 26 11 20 33 38 13 13 13 13 50 10 19 44 12 16 4 35 9 13 5 14 10 34 23 4 4 4 7 12 47 17 18 42 67 92 14 38 63 88 13 37 62 87 80 3

PART NO. PG 150879 153834 153835 153919 156205 164474 166112 166857 167218 167970 167971 175861 176640

177352 178119 178901 181957 182343 182557 182907 186061 186304 187388

189595

190811 190887

196927 197065 197069

198956 201829 203230

5-13 6-33 3-5 3-5 10-4 3-6 8-5 9-7 6-34 10-21 3-5 3-5 6-3 6-7 2-3 2-5 2-9 7-5 8-5 9-7 3-5 6-33 7-5 6-33 3-6 7-7 9-9 2-29 7-7 8-9 8-13 9-13 7-5 8-5 9-5 2-18 2-18 8-13 9-9 9-13 1-17 5-9 10-17 7-13 8-17 9-17 2-5 8-13 9-13 7-15 8-19 9-19

ITEM 44 32 32 31 4 59 26 12 75 5 14 13 28 19 2 2 2 8 26 13 10 13 8 17 42 16 12 2 14 16 15 15 14 8 8 2 3 11 10 11 27 5 8 13 13 13 37 8 8 3 3 3

©2002 HYSTER COMPANY

UNIT CODE H160 NORTH AMERICA

01/2002

NUMERICAL INDEX (Continued) PART NO. PG 204223

214364 215212

216735 216877

216895 220271 220273 220426 220428 220493 220646 221454 221705 221706 221733

221765 221771

221775

222023 222085

222380 222511 226458 230518 230880 231082 231083

2-3 2-5 2-9 2-11 7-3 8-3 9-3 1-4 1-9 2-29 7-13 1-11 2-9 6-7 10-13 4-7 5-3 5-3 10-17 5-9 5-13 1-4 5-13 5-13 1-11 1-13 1-13 5-13 7-10 8-15 9-15 7-5 7-21 8-5 8-7 9-7 1-17 1-4 1-4 2-29 5-17 4-11 6-34 7-21 8-25 6-11 6-13 5-9 8-7 9-7 8-7 9-7

ITEM 16 6 9 8 8 10 8 52 6 20 3 11 1 26 35 18 4 10 6 34 37 83 5 11 9 13 18 43 3 3 3 13 8 30 2 2 15 74 78 14 32 46 51 7 7 2 100 5 6 6 6 6

©2002 HYSTER COMPANY

PART NO. PG 233693 235691 236024 239503

239784 251099

251979 255578 257913

259645 259665 260034 261164 264007 264134 264159 269200 269448 269449 271892 271893 274075 275661 275663 281971 283259 287816

ITEM

6-11 6-33 6-11 1-11 2-3 2-5 2-9 2-11 2-13 2-29 5-9 6-7 6-34 9-7 10-19 10-3 3-6 5-3 5-5 5-9 5-14 6-4 5-14 6-3 6-34 7-7 8-9 8-13 9-13 10-22 10-24 4-12 3-6 5-20 1-3 10-13 3-6 3-6 1-4 1-13 1-13 2-21 2-23 2-21 2-23 2-21 2-23 1-17 1-17 5-19 1-4 2-3

4 18 6 10 3 3 3 10 9 12 6 43 56 15 11 16 75 35 23 44 59 42 60 41 69 11 13 12 12 2 3 50 63

PART NO.

287817 287837 287851

287860 292500

292501

292502 292508 292509

292512 31 6 68 69 46 9 10 7 6 14 13 15 14 24 25 4 59 15

292514

292515

292519 292521 292527 292528 292531

See Service Manual for service procedures.

PG 2-3 2-5 2-9 5-17 6-3 6-7 7-17 10-19 6-3 6-7 9-7 1-3 3-9 3-11 3-2 6-8 5-6 5-17 6-7 1-11 2-29 4-7 5-3 5-3 5-6 6-3 6-7 1-3 1-3 7-17 7-5 8-5 9-5 2-3 2-5 3-5 7-13 8-17 9-17 5-9 5-13 5-17 10-21 8-21 8-7 9-7 8-7 7-3 7-5 7-13 8-3 8-5

ITEM 21 36 13 12 23 35 17 2 13 5 29 41 1 1 1 47 6 33 8 8 24 15 22 32 7 7 30 7 20 4 20 15 14 25 21 6 4 4 4 26 40 1 13 26 13 17 25 17 4 1 19 4

PART NO. PG

292533

292600 292654

292656 292665

292667

292668 292678

292679 292680

9-3 9-5 7-17 8-7 8-21 5-13 1-3 3-13 7-15 8-19 9-19 8-17 9-17 5-14 10-14 10-17 6-35 10-11 10-17 6-3 2-3 2-5 2-11 2-13 2-15 5-17 5-17 6-35 10-13 10-13 1-3 1-3 1-4 2-3 2-5 2-9 2-17 2-29 4-7 5-3 5-17 5-17 6-3 6-3 6-7 6-7 6-7 6-7 6-33 7-15 8-19 9-19

ITEM 11 4 13 10 15 48 19 12 11 11 11 3 3 51 7 20 83 9 16 21 19 34 5 4 3 9 25 82 27 1 9 22 56 20 35 12 7 23 14 34 2 34 9 25 10 21 32 37 29 12 12 12 11-3

UNIT CODE H160 NORTH AMERICA

01/2002

NUMERICAL INDEX (Continued) PART NO.

292681

292682

292683

292777 292778 292779 292780 293602 11-4

PG 10-13 10-19 1-3 1-3 1-3 1-3 1-11 2-3 2-5 2-5 2-5 2-5 2-5 2-9 2-11 2-13 2-29 4-3 5-9 6-7 7-15 9-7 10-19 2-13 3-2 3-5 5-9 5-13 6-8 7-13 8-17 8-19 9-17 9-19 10-21 10-21 2-29 7-3 7-13 7-17 8-3 8-7 8-7 8-17 9-3 9-7 9-17 5-20 5-20 5-20 5-20 7-15

ITEM 14 4 18 29 36 42 3 4 4 19 41 48 51 4 2 1 10 14 7 42 9 14 10 8 2 7 43 38 49 5 5 9 5 9 11 18 21 18 2 15 20 11 14 2 12 18 2 8 2 4 3 10

PART NO. PG 293603

293614 293615 293627 293628 293633 293646 293651

293688 293704 293706 293762 293775 293777 293779 293795 293796 293799 295649 296010

296024

296050 296153 296166 296186 296199 296205 296215 296226 296247 296252 296321 296355 296357 296375 296377 296378

ITEM

1-4 8-19 9-19 3-5 5-5 6-8 3-5 3-6 8-25 3-6 8-17 9-17 3-2 10-3 1-6 4-3 10-14 10-11 4-3 8-21 9-21 8-21 9-21 9-9 2-3 2-5 2-5 2-9 2-11 2-13 4-3 6-27 6-33 6-34 2-29 6-3 1-3 10-17 10-17 4-7 5-3 5-3 5-5 10-21 1-3 3-13 10-17 10-17 5-14 5-17 10-13 6-3

55 10 10 21 11 51 6 64 9 43 1 1 8 7 2 32 6 8 33 19 11 20 25 9 7 20 42 7 3 2 10 3 28 39 19 18 16 18 14 10 15 31 16 15 39 33 19 15 53 26 22 19

PART NO. PG 296397 296405 296417

296418 296420 296422

296423

296426 296431 296472 296479 296505 297531

300937

300982

301181 301994 301995 301996 301997 302018

302020 302021 302026

See Service Manual for service procedures.

5-17 1-11 1-4 2-5 2-18 3-13 8-19 9-19 7-5 8-5 9-5 7-10 8-15 9-15 3-2 4-11 1-6 10-3 4-3 2-18 6-35 7-7 8-9 8-13 9-13 7-5 7-10 8-5 8-7 8-15 8-21 9-5 9-7 9-15 7-13 8-17 9-17 4-15 4-17 5-20 5-20 5-20 5-20 2-5 2-5 5-17 10-13 5-17 5-17 10-13 2-11 2-13

ITEM 29 7 57 38 6 19 8 8 2 2 2 3 3 3 9 43 3 8 6 5 79 13 15 14 14 1 4 1 26 4 17 1 30 4 14 14 14 23 25 5 1 10 6 33 50 27 21 8 24 26 7 6

PART NO. PG 302044 302047 302048

302051

302141 302240 302261 302262 302385 302397 302398 302400

302461 302487 303652 303653 303654 303660 303668 303669 303672 303673 303674 304200 304406 304526

307253 308117

313805

313828

6-3 6-7 1-4 2-29 1-4 2-29 5-17 7-15 8-19 9-19 5-3 2-15 5-14 2-17 3-5 7-21 8-25 4-7 4-3 5-5 6-34 8-7 9-7 7-22 5-19 5-19 5-19 5-19 5-19 5-19 5-19 5-20 5-19 5-20 7-5 8-5 3-5 7-3 8-3 8-7 9-7 6-3 7-13 8-17 9-17 5-6 7-17 8-21 7-5 7-17 8-5 8-21

ITEM 1 1 67 5 73 13 31 14 14 14 28 2 50 5 9 11 11 8 11 13 60 17 21 6 5 6 7 15 10 9 12 12 14 13 8 26 19 11 13 18 22 37 11 11 11 10 12 21 21 7 16 6

©2002 HYSTER COMPANY

UNIT CODE H160 NORTH AMERICA

01/2002

NUMERICAL INDEX (Continued) PART NO. PG

316678

316826 316834 317594 317735 319667 320152 320154

320155

320156

320157

9-5 9-21 10-3 10-3 1-9 10-8 10-9 10-11 10-13 10-14 8-21 2-18 6-34 8-25 5-19 5-20 5-13 10-14 2-5 2-11 2-13 4-3 6-3 10-11 1-3 1-4 1-4 1-11 2-3 2-9 2-17 2-29 2-29 4-7 5-3 5-9 5-17 5-17 6-3 6-3 6-7 6-7 6-7 7-15 10-13 10-19 1-3 2-3 2-5 2-9 2-13 2-29

ITEM 15 15 10 12 8 4 3 11 8 3 28 7 45 13 13 7 49 10 52 6 5 7 20 14 21 68 75 6 39 27 6 6 15 13 11 41 3 35 8 24 9 31 36 16 15 3 8 10 49 8 14 11

©2002 HYSTER COMPANY

PART NO. PG

320158

320159

320160 320161

320162 322824

322902 323061

323090

323160

323161

323617 324972

ITEM

5-5 5-5 5-9 1-3 1-3 1-11 1-13 2-3 2-5 2-9 6-7 6-34 9-7 10-19 3-2 3-6 5-9 5-13 6-8 10-21 10-21 8-21 8-7 8-21 9-7 1-9 7-7 7-7 8-9 8-9 7-7 8-9 7-5 8-5 9-5 7-5 8-5 9-5 7-5 8-5 9-5 7-5 7-9 7-21 8-5 8-7 8-14 8-25 9-7 9-14 5-9 6-7

3 12 10 17 28 2 24 5 5 5 41 55 11 9 3 67 23 39 48 12 17 27 15 16 19 5 2 8 2 9 6 6 25 24 19 3 3 3 16 10 10 9 10 20 28 4 10 16 4 10 11 39

PART NO. 325056

325057 325182

325588 325699 325809

325956 325958 330692 336391 339068 345423 352885 354669 354671 355172 355329 358069 358072 358073 358076 359819

359821 360387 361675 361676 361973 362030 362036 364537 364807 364808 364854 365115

366115

See Service Manual for service procedures.

PG 6-34 6-7 6-34 10-17 6-7 1-11 5-3 5-17 5-17 5-3 5-3 2-3 2-5 2-11 1-17 1-17 7-7 8-9 7-5 5-5 5-9 4-3 5-3 4-9 4-9 5-9 6-27 4-9 4-9 4-9 4-9 2-3 2-5 2-5 2-11 2-3 5-3 3-5 3-5 10-21 1-3 5-3 2-18 1-13 1-13 1-13 7-17 8-21 9-21 7-9 7-21 8-14

ITEM 59 45 61 5 44 5 33 13 36 20 9 13 28 11 13 13 9 10 8 22 45 27 30 3 8 11 15 5 4 11 9 14 27 29 12 12 36 16 15 16 24 12 4 15 16 21 20 2 24 5 16 5

PART NO. PG

369795

373301 378383 378547 379197 379198 379199 379522 379524 379697 379698 379902 380770 383789 383977 383978 383981 383984 384187 384211

384213

384214

384215

384216

384383 384398 388048 388049 388230 388231

8-25 9-14 7-18 8-22 9-22 4-3 2-18 2-24 2-25 1-13 1-13 1-13 1-15 2-24 2-25 2-24 1-13 1-15 1-13 1-15 2-29 4-9 10-4 2-26 2-26 2-26 2-24 3-13 7-18 8-22 9-22 7-18 8-22 9-22 7-18 8-22 9-22 7-18 8-22 9-22 7-18 8-22 9-22 6-25 2-24 2-25 3-13 3-13 2-21 2-23 2-21 2-23

ITEM 20 5 2 2 2 38 1 3 1 19 20 5 21 5 9 7 6 22 7 23 1 6 9 4 3 10 4 21 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 13 1 3 7 4 8 7 11 10 11-5

UNIT CODE H160 NORTH AMERICA

01/2002

NUMERICAL INDEX (Continued) PART NO.

PG

388232

2-21 2-23 2-21 2-23 2-21 2-23 2-21 2-23 2-21 2-23 2-11 1-17 1-17 8-13 9-13 10-4 8-13 9-13 6-34 10-23 10-24 6-33 5-9 6-11 6-11 2-21 2-21 2-23 2-21 2-23 2-23 10-7 6-34 10-11 10-13 6-35 10-19 5-3 2-21 2-21 3-13 3-13 5-17 10-13 6-15 6-17 6-17 6-15 6-17 6-15 6-15 6-15

388233 388234 388235 388238 389193 389687 389692 615135 636851 638250 878933 893575 893576 893731 930451 1199286 1199287 1300276 1300278 1300292 1300945 1301618 1302007 1302024 1302258 1302665 1303711 1306621 1306705 1306706 1306874 1307208 1307687 1308827 1308833 1308837 1308843 1308844 1308849 11-6

ITEM 13 12 10 9 9 8 6 5 3 3 9 16 14 4 4 1 7 7 63 3 1 12 11 11 10 2 12 11 1 1 4 5 77 10 4 87 5 13 5 4 32 15 18 20 17 17 32 19 19 32 23 4

PART NO. PG 1308875

1308876 1308877 1308878 1308879 1308880 1308884 1308888 1308889 1308891 1308893

1309775 1310369 1319668 1322360 1322446 1322447 1322448 1323955 1323956 1324049 1326870

1326871 1327419

1327421

ITEM

6-17 4-15 4-17 6-15 6-17 6-15 6-17 6-15 6-17 6-15 6-17 6-15 6-17 6-15 6-17 6-15 6-17 6-15 6-17 6-15 6-17 6-15 6-17 4-15 4-17 6-15 6-17 10-11 9-9 7-7 8-9 4-9 4-9 4-9 4-9 5-20 5-20 5-20 3-9 3-9 3-11 3-11 3-9 3-11 6-11 6-11 6-12 6-12 6-11 6-11 6-12 6-12

4 15 15 16 16 15 15 14 14 13 13 6 6 5 5 24 24 28 28 29 29 26 26 18 18 2 2 3 1 1 1 1 13 14 15 11 9 9 26 27 28 29 23 25 12 36 61 86 12 36 61 86

PART NO. PG 1329250 1330917 1330920 1330922 1330924 1330938

1331362 1333043

1333044

1333045

1333382

1333392

1334933 1335129 1335399 1335620 1335967 1335987 1336605 1336821 1337196 1338076

1338077

1338078

1338133

1338135

1338178 1339030

See Service Manual for service procedures.

4-3 1-17 1-17 1-17 1-17 2-3 2-5 2-24 2-3 2-5 7-18 8-22 9-22 7-18 8-22 9-22 7-18 8-22 9-22 7-5 8-5 9-5 7-5 8-5 9-5 4-15 4-17 1-17 6-17 2-24 4-3 4-3 1-17 4-3 4-3 7-18 8-22 9-22 7-18 8-22 9-22 7-18 8-22 9-22 7-18 8-22 9-22 7-18 8-22 9-22 1-17 4-3

ITEM 18 6 2 12 21 37 32 11 26 1 1 1 1 1 1 1 1 1 6 6 6 26 25 20 16 16 4 32 8 12 16 3 23 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 11 25

PART NO. PG 1339034 1339396 1339843 1340171 1340172 1340470 1343276 1343537 1343572 1343573 1343574 1343577 1343578 1343579 1343593 1343594 1343596 1343597 1343598 1343607 1343630 1343647 1343989 1343990 1344323 1344820 1345190

1345199 1345204 1345216

1345348 1345412 1345413 1345423 1345573 1345575 1345576

4-3 4-11 1-17 1-13 1-13 5-3 1-17 4-3 4-3 4-3 4-3 4-7 4-7 4-7 4-7 4-7 4-3 4-7 4-3 4-7 4-3 5-5 1-9 8-7 1-9 8-7 9-7 5-5 7-13 7-17 8-21 8-21 9-21 8-21 9-21 7-3 7-3 7-9 8-3 8-3 8-3 8-14 9-3 9-3 9-14 7-17 7-17 7-17 9-21 9-21 9-21 9-21

ITEM 22 4 5 9 10 2 9 8 9 34 5 11 2 4 9 1 1 7 1 5 20 1 7 8 4 28 32 15 6 11 14 7 16 8 17 2 4 2 2 4 6 2 2 4 2 19 5 6 9 3 3 4

©2002 HYSTER COMPANY

UNIT CODE H160 NORTH AMERICA

01/2002

NUMERICAL INDEX (Continued) PART NO. PG 1345908 1345909 1348056

1348058 1348059 1348064

1348067 1348070 1348185

1348187

1348246 1348247 1349256 1349259 1349264 1349266 1349269 1349446

1351431 1351473 1352856 1352858 1352863 1352866 1352956 1352958 1352963 1352966 1353191 1353192

1353324 1353329 1353408

2-24 2-25 2-24 7-3 8-3 9-3 8-3 9-3 7-3 7-3 8-3 9-3 7-3 8-3 7-3 7-3 8-3 9-3 7-13 8-17 9-17 8-21 8-21 7-3 7-3 7-3 7-3 7-3 7-10 8-15 9-15 1-13 1-13 8-3 8-3 8-3 8-3 8-3 8-3 8-3 8-3 7-3 7-9 7-21 8-25 9-3 9-14 7-9 7-9 7-9 7-21 8-14

ITEM 2 4 6 1 1 1 1 1 1 1 1 1 1 1 1 22 24 16 8 8 8 25 24 3 3 3 3 3 1 1 1 8 8 5 5 5 5 3 3 3 3 7 6 13 18 7 6 1 8 18 8

©2002 HYSTER COMPANY

PART NO. PG 1353464 1353467 1353469 1353521 1353527 1353529 1353530

1353533

1353546 1353547 1353706 1353708 1353714 1354119 1354140 1354159 1354300 1354761 1354901 1354915

1354916

1354917

1354918 1355335 1355533 1355610 1355626 1356130 1356354 1356749 1358350 1358809 1358821 1358970

9-14 8-21 8-14 9-14 7-17 8-21 8-14 9-14 7-17 7-17 8-21 9-21 1-9 7-10 8-15 9-15 9-7 8-7 9-3 9-3 9-3 10-8 10-9 1-13 1-15 1-17 4-7 6-34 8-7 7-5 8-5 9-5 7-5 8-5 9-5 7-5 8-5 9-5 9-21 4-5 10-3 8-9 8-9 10-8 10-8 7-7 8-9 9-21 10-3 10-3 8-13 9-13

ITEM 8 23 1 1 10 11

3 18 29 5 3 2 2 2 31 27 3 3 3 1 1 12 4 1 3 76 8 7 7 7 7 7 7 7 7 7 10 3 1 8 8 3 5 3 3 3 11 14 3 3

PART NO.

PG

1360125

10-3 10-4 9-10 8-10 7-8 8-13 9-13 10-3 10-3 7-17 8-21 9-21 8-21 9-21 7-17 7-17 9-21 8-7 7-17 7-17 8-21 1-15 8-13 9-13 7-7 7-7 7-7 7-7 7-7 7-7 7-7 7-7 7-7 7-7 1-15 1-15 1-15 1-15 1-15 1-15 1-15 1-15 1-15 1-15 1-15 7-7 7-7 7-7 7-7 7-7 7-7 7-7

1360138 1360139 1360140 1360141 1360275 1360276 1360386

1360507 1360508

1360534 1360548 1360549 1360872 1361302 1361354 1361355 1361356 1361358 1361359 1361372 1361373 1361374 1361376 1361377 1362047 1362048 1362049 1362052 1362053 1362058 1362061 1362062 1362063 1362064 1362065 1362527 1362528 1362529 1362531 1362532 1362539 1362540

See Service Manual for service procedures.

ITEM 6 14 18 17 17 17 17 18 14 22 8 30 7 2 21 6 9 9 23 18 12 10 10 15 7

PART NO. PG 1362541 1362543 1362544 1362557 1362558 1362559 1362561 1362562 1362702 1362703 1362704 1362706 1362713 1362715 1362716 1362717 1362719 1362726 1362745 1362746 1362749 1362756 1362763 1362764 1362765 1362767 1362774 1362871

15 15 7

1362875 1362880

15 1 2 3 5 6 10 13 14 15 16 29

1362881 1362886 1362888 1362894 1362897 1362923 1362925

15 7 15 15

1362931 1362934 1362960

7-7 7-7 7-7 7-7 7-7 7-7 7-7 7-7 8-9 8-9 8-9 8-9 8-9 8-9 8-9 8-9 8-9 8-9 8-9 8-9 8-9 8-9 8-9 8-9 8-9 8-9 8-9 7-7 8-9 9-9 8-9 9-9 8-13 9-13 8-13 9-13 8-13 9-13 8-13 9-13 8-13 9-13 8-13 8-13 9-13 8-13 9-13 8-13 9-13 8-13 8-13 9-13

ITEM 7 15 15 7 15 17 7 17 17 7 17 7 17 17 7 17 10 11 7 12 8 2 2 9 9

16 16 16 16 16 16 16 6 6 11-7

UNIT CODE H160 NORTH AMERICA

01/2002

NUMERICAL INDEX (Continued) PART NO.

PG

1362962

8-13 9-13 8-13 9-13 8-13 9-9 9-9 10-8 10-9 8-5 8-5 7-13 8-17 9-17 8-21 8-21 7-13 8-17 9-17 7-13 8-17 9-17 7-13 8-17 9-17 7-13 8-17 9-17 8-14 8-25 8-7 8-7 8-7 8-7 7-17 1-9 1-9 2-3 2-5 10-13 10-13 2-3 2-5 4-3 9-21 8-5 9-7 9-7 9-7 9-21 9-21 9-21

1362968 1362971 1362997 1362999 1363016 1363250 1363251 1363252

1363255 1363256 1363260

1363261

1363268

1363269

1363272 1363306 1363308 1363313 1363316 1363486 1363916 1363917 1364262 1364264 1364265 1364270 1364271 1365061 1365140 1365306 1365308 1365314 1365501 1365504 1365510 11-8

ITEM 6 6 6 6 6

1 1 19 17 15 15 15 32 33 9 9 9 9 9 9 17 17 17 18 18 18 6 18 7 7 7 7 8 9 10 8 30 9 10 9 31 19 19 32 9 9 9 1 1 1

PART NO. PG 1365514 1365516 1365523 1365555 1365576 1365578 1365584 1365605 1365607 1365613 1365635 1365637 1365643 1365664 1365666 1365672 1365689 1366057 1367137 1367148 1367150 1367645

1367822 1367837 1368305 1368308 1368313 1368315 1368318 1368348 1368546 1368548 1368554 1368576 1368578 1368584 1369333 1369345

1369357

1369627

ITEM

9-21 9-21 9-21 9-9 9-9 9-9 9-9 9-9 9-9 9-9 9-9 9-9 9-9 9-9 9-9 9-9 9-9 8-9 1-15 1-15 1-15 10-9 10-11 10-13 10-14 4-11 1-4 5-17 7-17 7-17 7-17 7-17 7-17 9-21 9-21 9-21 9-21 9-21 9-21 9-21 8-21 9-21 7-9 7-21 8-14 8-25 9-14 7-5 8-5 8-7 9-7 9-21

2 2 2

PART NO. PG 1370721

1370722

1371287 11 11 11 6 6 6 6 6 6 2 17 27 25 26 5 12 11 8 3 77 28 1 1 1 1 1 4 23 23 23 22 22 22 9 13 7 17 7 14 7 11 31 5 5 4

1371289 1371653 1371654 1374179 1374180 1374188 1374190 1374750 1374802 1374878 1374899 1375440 1375574

1376100 1376101

1376322 1376425 1376426 1376427 1376439 1376440 1376441 1376677 1376678 1376681 1376682 1376743 1376960 1376961 1377393 1378053 1378063 1378307 1378600 1378690

See Service Manual for service procedures.

7-3 8-3 9-3 7-3 8-3 9-3 8-17 9-17 10-3 7-7 8-9 9-9 1-15 1-15 1-15 1-15 1-13 1-15 9-9 6-25 3-5 3-5 7-17 8-21 9-21 8-5 7-5 8-5 9-5 8-5 6-25 6-25 6-25 10-13 10-13 10-13 1-15 1-15 1-15 1-15 4-3 4-15 4-17 4-15 4-17 10-7 10-3 10-3 1-15 4-3 8-7 9-7

ITEM

PART NO. PG

20 22 14 19 21 13 6 6 9 4 4 3 1 2 9 11 4 20 7

1378692

28 27 22 31 21 23 24 14 18 20 8 9 14 7 5 3

1378776

1378698 1378699

1378771

1378772

1378773

1378775

1378777

1378778

1378779

1379496 1379682 1379685 1379707 1379799

35 5 5 13 13 6 2 5 28 15 24 28

1380035 1380419 1381100 1381103 1381104 1381105 1381106 1381108 1381111 1381112 1381119

8-7 9-7 7-3 8-3 7-3 8-3 8-7 9-7 7-18 8-22 9-22 7-18 8-22 9-22 7-18 8-22 9-22 7-18 8-22 9-22 7-18 8-22 9-22 7-18 8-22 9-22 7-18 8-22 9-22 7-18 8-22 9-22 8-7 9-7 8-7 9-7 7-3 8-3 8-3 10-8 10-9 9-7 4-7 3-5 3-5 3-5 3-5 3-5 3-5 3-5 3-5 3-6

ITEM 22 26 16 18 15 17 21 25 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 12 16 19 23 13 15 14 1 1 7 17 17 11 41 1 4 30 1 4 61

©2002 HYSTER COMPANY

UNIT CODE H160 NORTH AMERICA

01/2002

NUMERICAL INDEX (Continued) PART NO. PG 1381120 1381122 1381123 1381124 1381598 1381599 1381765 1381771 1382111 1382112 1382130 1382131 1382502 1382504 1382506 1382507 1382508 1382509 1382510 1382511 1382512 1382513 1382514 1382515 1382516 1382518 1382519 1382520 1382521 1382522 1382523 1382524 1382591 1382592 1382594 1382595 1383037 1383730 1383731 1385079

1385087 1385088 1385089 1385091 1385093 1385094

3-6 3-5 3-6 3-6 8-21 8-21 10-3 8-21 9-21 1-15 1-15 10-7 10-11 10-11 3-5 3-6 3-6 3-6 3-6 3-6 3-6 3-6 3-6 3-6 3-6 3-6 3-6 3-5 3-5 3-5 3-5 3-5 3-5 3-5 3-5 3-5 3-5 3-5 10-4 3-5 3-5 3-9 3-9 3-11 3-11 3-11 3-11 3-9 3-11 3-9 3-5 3-5

ITEM 62 39 60 53 12 13 21 3 12 1 1 4 1 2 20 52 50 44 45 46 47 48 49 55 56 57 58 24 25 26 33 34 35 36 5 5 40 38 3 1 1 26 27 28 29 30 8 6 6 8 2 3

©2002 HYSTER COMPANY

PART NO. PG 1385095 1385096 1390202 1390205 1390218 1390365 1390366 1390575 1391077 1391760 1391762 1391769 1391773 1392495 1392496 1394831 1394839 1394840 1395285 1396406 1396429 1396458 1397863 1397864 1398584 1398586 1398593 1398600 1399004 1399039 1401746 1450475 1450503 1451008 1451695 1451697 1451698 1451702 1451703 1451707

ITEM

3-5 3-5 2-15 4-3 2-15 10-3 10-3 10-3 10-7 10-19 4-11 4-15 4-17 4-15 4-17 4-15 4-17 4-15 4-17 1-15 1-15 2-3 2-11 2-3 2-9 2-15 8-7 9-7 8-21 10-3 10-3 4-3 4-3 8-21 8-21 8-21 8-21 10-3 10-3 7-21 4-15 4-17 4-3 5-3 4-5 4-5 4-5 4-5 4-5 4-5 4-5 4-5

2 3 5 24 1 19 22 20 11 1 7 2 2 4 4 9 9 14 14 8 7 22 1 22 14 4 16 20 10 15 4 2 3 1 1 1 1 3

PART NO.

PG

1451709 1452878

4-5 4-15 4-17 4-15 4-17 4-15 4-17 4-15 4-17 4-17 4-17 4-17 4-17 4-15 4-17 4-17 4-15 4-15 4-15 10-17 6-35 4-3 6-34 6-23 4-5 4-5 4-5 4-5 4-5 2-26 1-6 1-3 1-3 1-15 1-15 6-23 6-23 6-29 6-23 6-29 6-29 6-23 6-23 2-3 2-5 2-5 2-3 4-15 4-17 4-15 4-15 4-17

1452879 1452881 1452882 1452883 1452884 1452886 1452887 1452889 1452890 1452892 1452893 1452894 1452982 1453260 1453542 1453615 1455066 1455770 1455771 1455773 1455776 1455779 1456865 1458411 1458412 1458413 1459112 1459114 1459238 1459239 1459240

9 8 8 17 7 5 4 6 8 12 15 13 23

1459241 1459371 1459372 1459659

1459661 1459683 1459684 1459685

See Service Manual for service procedures.

ITEM

PART NO. PG

17 1 1 3 3 6 6 7 7 9 20 19 22 22 24 21 9 19 20 21 88 28 66

1459693 1459846 1459850 1460400 1460418 1460419 1460611 1461023 1461024 1461217 1461765 1461766 1462067 1462098 1462226 1462274 1462468

7 9 16 21 22 11 1 32 32 24 24 15 1 12 8 3 13 11 3 26 22 45 24 10 10 11 12 12

1462502

1462499

1462500

1462503

1462504

1462523 1462527 1462528 1462531 1462622 1462623 1462624 1462649 1462650 1462710 1462711 1462712 1462713 1462768 1462769 1462803

4-17 2-17 2-17 2-29 1-4 1-4 5-3 1-9 1-9 1-4 1-9 1-9 3-13 3-13 10-23 4-11 4-3 4-5 6-34 2-3 2-5 2-9 2-3 2-9 2-3 2-5 2-9 2-3 2-5 2-9 2-3 2-5 2-6 2-9 2-3 2-9 4-11 4-11 4-12 1-4 1-4 5-17 5-17 5-17 5-17 4-3 4-3 4-3 4-3 1-4 1-4 2-3

ITEM 11 1 2 3 79 79 3 1 1 49 2 2 9 27 1 36 68 38 23 26 35 24 36 46 25 23 43 15 31 25 54 20 30 19 42 44 48 65 71 45 45 41 41 26 26 26 26 79 79 27 11-9

UNIT CODE H160 NORTH AMERICA

01/2002

NUMERICAL INDEX (Continued) PART NO.

1462804

1462805

1462806

1462809

1462810

1462877

1462878 1462884 1462886 1463291

1463490 1465584 1465757 1465784 1465786 1465787 1465790 1465792 1465793 1465794 1465795 1465796 1465797 1465800 1465801 1465813 1465814 1465815 1465817 1465818 1465819 1465820 1465821 11-10

PG 2-5 2-9 2-3 2-5 2-9 2-3 2-5 2-9 2-3 2-5 2-9 2-3 2-5 2-9 2-3 2-5 2-9 2-3 2-5 2-9 2-5 2-3 2-9 2-3 2-9 2-3 2-5 2-9 1-3 5-17 2-3 2-9 4-11 4-11 4-11 4-11 4-11 4-11 4-11 4-11 4-11 4-11 4-11 4-11 4-11 4-11 4-11 4-11 4-11 4-11 4-11 4-11

ITEM 8 16 28 9 17 29 10 18 30 11 19 27 12 16 28 13 17 29 14 18 15 17 10 34 23 33 18 22 33 6 32 21 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

PART NO. PG 1465822 1465823 1465824 1465825 1465826 1465827 1465828 1465829 1465830 1465831 1465832 1465833 1465834 1466613 1466921 1467047 1467048 1467390 1467391 1467392 1467426 1467428 1467430 1468708 1473622 1473843 1474888 1474889 1475400 1476577 1476578 1476709 1478724 1478727 1478728 1478729 1478731 1478733 1478735 1480490 1480491 1482558 1483160 1484267 1484312 1486173

4-11 4-11 4-11 4-11 4-11 4-11 4-11 4-11 4-11 4-11 4-11 4-11 4-11 5-3 2-3 2-5 2-23 2-23 4-5 4-5 4-5 4-5 4-5 4-5 1-3 6-15 6-17 1-17 2-13 2-13 2-26 4-12 2-26 2-25 1-4 1-17 6-15 6-15 6-15 6-15 6-15 6-15 6-15 3-2 3-5 3-2 3-5 2-29 3-5 2-29 6-33 8-25

ITEM 29 30 31 32 33 34 35 36 37 38 39 40 41 6 17 2 1 14 18 11 19 24 30 27 27 17 10 11 54

62 26 18 30 1 25 18 1 25 5 5 3 8 8 16

PART NO. PG 1486174 1486175 1488992 1488993 1488994 1489009 1489016

1489018 1489020 1489021 1489029 1489031 1489035 1489037 1489039 1489050 1489051 1489143 1489650 1489651 1491830 1494017 1494373 1494598 1494608 1494609 1494610 1494611 1494612 1494613 1494614 1494615 1494616 1494617 1494618 1494619 1494620 1494621 1494622 1494623 1494624 1494625 1494626 1494627 1494629

See Service Manual for service procedures.

8-25 7-21 7-21 8-25 8-25 7-21 8-25 7-22 10-3 10-5 10-5 10-5 10-5 10-5 10-5 7-22 10-5 7-22 7-22 7-24 7-24 7-24 2-5 2-6 2-5 2-5 4-7 7-17 8-21 4-11 3-13 3-13 3-13 3-13 3-13 3-13 3-13 3-13 3-13 3-13 3-13 3-13 3-13 3-13 3-13 3-13 3-13 3-13 3-13 3-13 3-13 3-13

ITEM

1 1 1 2 2 1 6 1 4 4 5 2 3 3 2 5 1 1 2 24 53 16 40 12 10 11 18 17 16 14 13 25 5 2 6 31 31 1 3 20 23 24 8 8 11 28 29 26

PART NO. PG 1494630 1494719 1494780 1495277 1495331 1495335 1495389 1495391 1495393 1495394 1495397 1495398 1495399 1495696 1495697 1495698 1495699 1495700 1495701 1497588 1498325 1498326 1500182 1502724 1502725 1502726 1502727 1502728 1502730 1502731 1502733 1502735 1502736 1503096 1503460 1503476 1503478 1503481 1503546 1504010

1504802 1505024 1505035 1505179 1505239 1508031 1508484

3-13 6-31 3-13 1-17 3-13 3-13 4-11 4-11 4-12 4-12 4-11 4-11 4-11 2-25 2-25 2-25 2-26 2-26 2-26 4-12 7-22 7-21 6-19 6-21 6-19 6-19 6-21 6-19 6-19 6-19 6-19 6-19 6-19 6-19 6-19 7-22 2-5 4-11 7-23 7-23 7-24 3-5 7-9 8-14 9-14 6-19 3-6 3-6 2-6 3-5 5-3 4-11

ITEM 7 11 22 28 20 8 45 17 52 51 38 39 40 2 5 6 5 6 5 53 4 22 10 9 1 2 2 3 4 5 7 8 11 12 13 7 7 8 1 2 2 29 7 7 7 6 65 76 55 23 18 5

©2002 HYSTER COMPANY

UNIT CODE H160 NORTH AMERICA

01/2002

NUMERICAL INDEX (Continued) PART NO. PG 1509697 1509698 1509699 1509700 1509701 1509702 1509703 1509704 1509705 1509706 1510874 2004005 2013099 2013119 2013120 2013234 2013235 2013236 2013237 2013239 2013331 2013336 2013436 2013456 2013472 2013520 2013521 2013523 2013524 2013525 2013526 2013527 2013529 2013530 2013531 2013533 2013534 2013588 2013611 2013626

6-21 6-21 6-21 6-21 6-21 6-21 6-19 6-21 6-21 6-21 6-21 4-3 4-11 9-21 8-13 9-13 10-21 10-21 6-3 6-3 6-3 6-3 6-3 6-7 6-15 6-17 6-15 6-17 5-3 6-15 6-17 10-24 6-17 6-15 6-17 6-17 6-15 6-17 6-17 6-17 6-17 6-17 6-17 6-15 6-17 6-15 6-17 6-17 1-13 10-7 10-19 1-3

ITEM 1 3 4 5 6 7 9 8 10 11 12 37 2 18 1 1 1 1 3 4 5 6 35 14 20 20 8 8 8 7 7 2 18 17 17 12 11 11 9 1 23 30 31 19 19 21 21 10 7 6 37

©2002 HYSTER COMPANY

PART NO. PG 2013627 2013631 2013644 2013646 2013650 2013831 2013847 2013876 2013877 2013878 2013879 2013880 2013881 2014512 2014534 2014604 2014724 2014725 2014774 2015020 2015041 2015042 2015402 2021914 2026350 2026351 2026352 2026357 2026589 2031120 2031121 2032401 2032510 2032521 2032522 2032996 2032999 2033119 2033120 2033236 2033425 2033571 2033598

2033599

ITEM

1-3 1-3 1-3 1-4 1-4 1-13 6-34 1-4 5-19 5-19 5-19 5-19 5-19 5-19 6-17 1-4 6-3 10-21 10-21 2-3 2-5 10-23 10-23 10-23 6-34 3-5 6-15 6-15 6-15 6-15 6-15 6-17 10-22 10-22 6-15 6-17 1-4 10-17 1-4 5-3 5-3 5-3 5-3 5-5 5-14 5-9 5-13 7-15 8-19 9-19 7-15 8-19

37 26 43 61 60 53 54 3 3 11 1 2 1 25 50 2 1 1 1 1 2 4 5 66 18 35 9 10 25 22 22 3 1 12 25 64 23 63 21 1 16 19 17 58 38 21 7 7 7 1 1

PART NO. 2033612 2033614 2033619

2033623 2033646 2033757

2033800 2033815 2033816 2033818

2033822 2033823 2033869 2033870 2033939 2034120 2034121 2034176 2034265 2034266 2034281 2034300 2034301 2034482 2034484 2034488 2034615 2034670 2034968 2034971 2035145

See Service Manual for service procedures.

PG 9-19 7-23 7-24 4-9 6-8 6-11 6-33 10-21 5-5 6-31 6-34 7-13 8-17 9-17 3-9 3-11 5-3 5-3 6-31 6-34 7-13 8-17 9-17 5-13 5-17 6-27 6-34 6-34 10-21 3-9 3-11 3-9 3-11 3-9 4-9 4-9 4-11 4-17 6-34 4-15 6-34 10-11 2-26 2-26 3-11 3-9 3-11 3-2 3-11 3-2 3-9 5-13

ITEM 1 4 2 46 21 20 17 67 10 10 10 2 2 17 29 67 10 10 10 46 39 8 46 46 8 28 32 28 32 25 7 2 1 57 58 13 1 12 21 31 35 4 4 15

PART NO. PG 2035280 2035281 2035396 2035486 2035560 2035576 2035719 2035730 2036090 2036099 2036100 2036132 2036133 2036823 2036824 2036900 2036901 2037169 2037204 2037205 2037206 2037207 2037362 2038108 2038413 2038414 2038615 2038635 2038636 2038638 2038653 2038654 2038655 2038656 2038829 2038851 2039032 2039033 2039069 2040755 2040810 2041876 2042515 2042621 2042928 2043313 2043314

3-9 3-9 2-26 3-11 6-27 6-34 3-9 3-11 4-9 3-9 5-5 10-13 5-5 3-9 3-9 3-11 1-4 1-4 3-9 3-11 4-12 6-34 2-18 2-18 2-18 2-18 5-13 10-17 2-29 2-29 2-13 2-9 2-13 2-9 5-13 1-4 1-4 1-3 1-3 2-11 6-33 2-13 2-13 6-15 6-3 3-13 6-27 4-9 6-29 1-4 6-29 6-29

ITEM 26 27 2 13 7 42 3 3 32 20 31 19 26 27 29 48 48 22 24 49 64

12 25 17 18 3 14 6 13 48 48 40 40 4 15 7 14 40 1

53 14 15 11-11

UNIT CODE H160 NORTH AMERICA

01/2002

NUMERICAL INDEX (Continued) PART NO.

PG

2043521

7-21 8-25 7-21 7-22 8-25 7-21 8-25 7-21 8-25 6-15 6-17 6-19 6-21 3-13 6-17 6-19 6-15 6-21 2-29 6-31 7-15 7-15 8-19 9-19 2-21 6-33 10-21 6-3 6-7 6-33 3-9 3-11 5-9 5-13 6-11 6-12 6-12 6-13 6-29 5-9 6-33 6-11 6-12 6-12 5-9 5-13 2-26 6-12 3-9 3-11 3-6 5-19

2043528

2043530 2043533 2044157

2044165 2046700 2046764 2046874 2047064 2047840

2302058 2302129 2302146 2302179 2302217 2302222 2302290 2302308 2302321

2302338 2302512 2302520 2302537

2302565 2302583 2302661 2302673 2302735

11-12

ITEM 4 4 3 3 6 6 5 5 34 34 14 13

PART NO. PG 2302831 2302838 2302899 2302902 2302952 2303062 2303104 2303162 2303169 2303178 2303235 2303239 2303276 2303291 2303324 2303345

22 9 5 6 5 5 26 14 22 34 30 13 29 27 27 29 53 78 94 46 9 28 52 77 28 28 8 60 12 12 54

2303349 2303365 2303448 2303498 2303618 2303650

2303739 2303748 2303788 2303797

2303821 2303898 2303903 2303944 2303953 2303990

2304013

2304021 2304042 2304087

ITEM

2-18 6-11 6-31 5-9 10-21 6-34 6-7 6-7 10-8 10-9 1-17 5-5 6-25 6-27 6-33 5-17 6-7 5-17 10-13 10-8 6-3 6-7 6-7 6-35 6-11 6-11 6-12 6-12 5-6 10-21 5-5 6-27 6-35 8-19 9-19 2-13 6-3 6-7 6-33 6-13 10-7 10-13 6-11 6-12 6-12 7-15 8-19 9-19 6-27 6-33 10-21 6-3

10 1 1 4 9 52 22 24 1 1 7 7 1 12 35 40 6 21 19 3 14 4 15 86 16 40 65 90 2 9 9 16 90 17 17 13 33 12 1 107 2 2 22 46 71 15 15 15 13 34 20 31

PART NO. PG 2304170 2304252 2304278

2304422

2304497

2304600 2304615 2304652 2304670 2304690 2304746 2304767 2304785

2304907 2304932 2304966 2305060 2305068 2305087 2305096 2305146 2305157 2305197 2305201 2305203 2305209 2305266 2305279 2305287 2305308 2305417 2305454 2305466 2305520 2305543 2305554 2305566 2305651

See Service Manual for service procedures.

2-13 10-9 10-11 6-11 6-11 6-12 6-11 6-12 6-12 6-11 6-12 6-12 6-34 3-9 2-26 3-11 5-5 5-6 2-18 6-3 6-11 6-12 6-12 5-14 5-13 5-9 1-5 1-3 6-27 6-34 2-26 6-8 5-6 2-18 5-17 3-11 3-11 1-3 10-17 5-13 5-9 5-13 5-13 1-17 5-17 6-27 6-34 10-17 6-33 5-9 6-34 10-7

ITEM 12 6 4 20 44 69 21 45 70 23 47 72 58 19 9 36 10 1 12 30 27 51 76 56 10 1 85 13 6 44 7 52 5 8 11 17 28 15 10 14 25 25 8 23 44 9 45 22 25 14 47 1

PART NO. PG 2305661 2305669 2305718 2305754

2305873 2305935 2305941 2305981 2306018 2306034 2306035 2306052 2306090 2306112 2306125 2306145 2306182 2306266 2306436 2306472 2306476 2306485 2306507 2306538 2306560 2306738 2306739 2306742 2306755 2306828 2306881 2307023 2307042 2307049 2307052 2307100 2307103 2307114 2307158

2307190 2307196

10-14 5-13 6-3 6-27 6-33 5-17 10-13 10-13 10-13 10-21 5-13 5-9 5-13 1-17 6-35 10-11 6-3 3-9 3-11 5-13 5-5 5-6 6-34 10-17 6-33 10-13 10-21 1-17 6-17 4-9 5-5 6-13 5-9 5-3 5-9 5-13 10-4 5-5 5-9 2-25 6-7 1-17 3-9 5-9 6-34 6-31 6-11 6-12 6-12 6-13 1-13 9-9

ITEM 1 3 17 11 36 19 17 30 29 20 41 20 20 10 84 5 12 7 7 9 10 1 74 17 2 16 8 8 10 14 102 36 27 17 17 7 18 8 10 23 22 17 37 52 5 30 54 79 95 22 13

©2002 HYSTER COMPANY

UNIT CODE H160 NORTH AMERICA

01/2002

NUMERICAL INDEX (Continued) PART NO. PG 2307261 2307346 2307351 2307364 2307397 2307402

2307413

2307513 2307542 2307559

2307562 2307591 2307614

2307659 2307677 2307691 2307716 2307799 2307808 2307813 2307877

2307900 2307909 2307965 2307969 2308059 2308069

2308078

5-17 10-13 8-19 9-19 3-9 3-11 6-13 6-33 6-11 6-12 6-12 10-7 10-8 10-9 10-11 6-3 10-21 6-7 6-11 6-33 2-18 1-17 6-11 6-11 6-11 6-12 6-12 6-31 5-14 1-4 5-17 5-17 1-3 10-21 10-21 10-7 10-8 6-11 6-12 6-12 6-13 6-13 6-7 10-14 10-21 3-9 3-11 6-3 6-12 6-12 6-13 1-17

ITEM

PART NO. PG

22 24 6 6 11 11 103 25 25 49 74 10 6 4 6 32 7 46

2308141 2308154

21 8 20 19 35 43 68 93 4 52 66 30 7 14 2 8 9 2 33 58 83 98 105 17 5 4 18 18 16 57 82 104 22

2308749 2308872 2308933 2308948 2308954

©2002 HYSTER COMPANY

2308174 2308208 2308226 2308281 2308353 2308373 2308377 2308510 2308516 2308691 2308736

2308963 2309076 2309196 2309212 2309219 2309228

2309240

2309267 2309298 2309317 2309362 2309387 2309470 2309472 2309481 2309512

ITEM

3-9 6-12 6-12 6-13 6-31 2-23 1-17 6-33 6-33 6-11 3-11 3-11 3-11 3-9 3-9 3-11 6-31 5-17 10-13 5-9 6-25 10-17 10-17 3-9 3-11 3-11 6-34 1-17 10-13 10-13 5-13 5-17 10-13 6-11 6-11 6-12 6-12 5-9 6-7 10-13 5-6 2-18 1-4 10-17 10-21 6-7 1-4 10-17 6-25 6-11 6-12 6-12

8 59 84 106 3 15 18 8 19 8 20 31 8 17 30 34 5 17 25 13 3 3 13 21 23 28 62 19 32 33 10 16 28 17 41 66 91 3 25 34 3 9 72 24 6 2 84 4 4 32 56 81

PART NO. 2309525

2309528

2309541 2309570 2309627 2309698 2309719 2309799 2309808 2309830 2309911 2309924 2309928

2309936 2309977 2309978 2310021 2310058 2310125 2310172 2310182 2310183

2310233 2310295 2310338 2310344 2310373 2310476 2310512 2310529 2310577 2310589 2310597 2310615 2310619

See Service Manual for service procedures.

PG 6-13 3-2 3-9 3-9 3-11 3-11 3-9 3-11 3-11 5-6 6-3 10-14 5-17 10-4 1-17 4-9 1-17 5-3 6-3 6-11 6-12 6-12 6-13 1-3 1-3 6-3 10-9 3-11 6-3 5-5 6-34 6-11 6-12 6-12 6-12 5-9 5-13 3-9 3-11 6-35 5-17 5-13 3-9 3-11 3-9 3-11 2-25 5-13 3-11 5-17 10-13 6-35

ITEM 97 6 4 9 4 9 15 15 27 4 29 4 37 6 8 12 22 26 11 31 55 80 96 1 3 36 2 19 40 6 50 24 48 73 85 22 22 29 33 81 14 3 14 14 28 32 8 10 30 23 23 80

PART NO. PG 2310622 2310636 2310702

2310704 2310715 2310722 2310764 2310768 2310839 2310841 2310896 2310972 2311028 2311029 2311048 2311058 2311128 2311130 2311215 2311273 2311300 2311308 2311313 2311335 2311350 2311384 2311392 2311405 2311415 2311444 2311471 2311490 2311577 2311583 2311598 2311624 2311628 2311664 2311669 2311684 2311706 2311873

1-3 2-18 6-11 6-11 6-12 6-12 5-14 6-7 5-17 5-9 10-4 5-17 3-6 10-17 1-3 6-3 1-3 10-17 6-13 5-9 6-13 6-7 6-33 1-3 10-14 3-9 3-11 1-11 5-9 5-13 5-17 6-7 6-3 10-17 3-9 3-11 6-31 10-4 6-11 10-14 10-17 1-3 10-4 10-11 5-5 5-17 10-13 3-9 3-11 10-13 5-5 5-6

ITEM 25 11 15 39 64 89 57 7 4 15 2 15 66 17 38 39 11 2 102 9 108 29 31 24 9 16 16 1 30 30 10 3 38 9 20 22 4 8 7 2 1 44 10 7 5 20 18 5 5 12 10 1 11-13

UNIT CODE H160 NORTH AMERICA

01/2002

NUMERICAL INDEX (Continued) PART NO.

PG

2311960

6-11 6-13 5-17

2311971

11-14

ITEM 34 99 5

PART NO. PG 2311972 2311979 3020387

2-25 5-10 7-18

ITEM 7 47 3

PART NO. PG

3020399

See Service Manual for service procedures.

8-22 9-22 3-6

ITEM 3 3 73

PART NO. PG 3021203

6-35

ITEM 85

©2002 HYSTER COMPANY