Hyster E30-40HSD (A219) Parts Manual – PDF DOWNLOAD

E30-40HSD (A219)

1495939 04/2011

©2011 HYSTER COMPANY

UNIT CODE A219 NORTH AMERICA

04/2011

SECTIONS 1

FRAME

2

ELECTRICAL SYSTEM

3

DRIVE UNIT

4

STEERING SYSTEM

5

BRAKE/ACCELERATOR SYSTEM

6

HYDRAULIC SYSTEM

7

MAST-TWO STAGE LIMITED FREE-LIFT

8

MAST-THREE STAGE FULL FREE-LIFT

9

MAST-TWO STAGE FULL FREE-LIFT

10

OPTIONS

11

FIELD CONVERSION KITS

12

NUMERICAL INDEX

This Parts Manual is divided into 12 major sections which are listed above. Quick reference to these sections can be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages to the corresponding tab.

04/2011

UNIT CODE A219 NORTH AMERICA

TABLE OF CONTENTS DESCRIPTION

PAGE

A ARCTIC HEATERS 12/2005 → .................................................................................................................................................. 10-4 B BACK-UP ALARM ........................................................................................................................................... 10-10 BATTERY DISCONNECT ...............................................................................................................................

2-8 BATTERY RETENTION → S/N A219N01568Z .................................................................................................................................

1-2 S/N A219N01568Z → .................................................................................................................................

1-4 BRAKE PEDAL ASSEMBLY ...........................................................................................................................

5-2 C CARRIAGE THREE STAGE FULL FREE-LIFT ..............................................................................................................

TWO STAGE FULL FREE-LIFT ..................................................................................................................

TWO STAGE LIMITED FREE-LIFT ............................................................................................................

CONTROL PANEL ..........................................................................................................................................

CONTROL VALVE AND ATTACHING PARTS ...............................................................................................

COOLING FAN 3/2007 → ....................................................................................................................................................

COUNTERWEIGHT ........................................................................................................................................

D DASH DISPLAY ..............................................................................................................................................

DC CONVERTER 24/36 VOLT TO 12 VOLT ............................................................................................................................

36/48 VOLT TO 12 VOLT (→ S/N A219N02694D) ....................................................................................

DC-DC CONVERTER 36/48 VTO 12 V (S/N A219N02695D →) ...................................................................................................

DECAL AND PLATE LOCATION ....................................................................................................................

DIAGNOSTIC HANDSET ................................................................................................................................

DRIVE TIRE AND WHEEL ASSEMBLY *ALSO LISTED UNDER OPTIONS* ...........................................................................................................

8-20 9-18 7-10 2-10 6-10 10-2 1-6 2-14 10-24 10-26 10-28 1-8 10-32 3-10

E ELECTRIC BRAKE ..........................................................................................................................................

5-4 ELECTRICAL ARRANGEMENT ..................................................................................................................... 2-16 F FLOOR PLATES AND COVERS OPTION .......................................................................................................................................................

FORKS ............................................................................................................................................................

FREE-LIFT THREE STAGE FULL FREE-LIFT ..............................................................................................................

TWO STAGE FULL FREE-LIFT ..................................................................................................................

FREE-LIFT CYLINDER THREE STAGE FULL FREE-LIFT ..............................................................................................................

TWO STAGE FULL FREE-LIFT ..................................................................................................................

©2011 HYSTER COMPANY

See Service Manual for service procedures.

1-10 10-6 8-12 9-8 8-18 9-12

i

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TABLE OF CONTENTS (continued) DESCRIPTION

PAGE

H HEADER HOSE THREE STAGE FULL FREE-LIFT ..............................................................................................................

TWO STAGE FULL FREE-LIFT ..................................................................................................................

TWO STAGE LIMITED FREE-LIFT ............................................................................................................

HOOD AND COVERS → S/N A219N01739A ................................................................................................................................

S/N A219N01740A → ................................................................................................................................

HYDRAULIC CONTROL VALVE .....................................................................................................................

HYDRAULIC PUMP ........................................................................................................................................

HYDRAULIC PUMP MOTOR ..........................................................................................................................

HYDRAULIC SYSTEM ....................................................................................................................................

HYDRAULIC TANK ASSEMBLY .....................................................................................................................

I INNER MAST THREE STAGE FULL FREE-LIFT ..............................................................................................................

TWO STAGE FULL FREE-LIFT ..................................................................................................................

TWO STAGE LIMITED FREE-LIFT ............................................................................................................

INTEGRAL SIDE-SHIFT CARRIAGE THREE STAGE FULL FREE-LIFT ..............................................................................................................

TWO STAGE FULL FREE-LIFT ..................................................................................................................

TWO STAGE LIMITED FREE-LIFT ............................................................................................................

INTEGRAL SIDE-SHIFT HYDRAULIC HOSES TWO AND THREE STAGE FULL FREE-LIFT ............................................................................................

TWO STAGE LIMITED FREE-LIFT ............................................................................................................

INTERMEDIATE MAST THREE STAGE FULL FREE-LIFT ..............................................................................................................

L LIFT CONTACTOR .........................................................................................................................................

LIGHT AND FAN ASSEMBLY .........................................................................................................................

LOAD BACKREST EXTENSION THREE STAGE FULL FREE-LIFT ..............................................................................................................

TWO STAGE FULL FREE-LIFT ..................................................................................................................

TWO STAGE LIMITED FREE-LIFT ............................................................................................................

M MAIN CYLINDER LEFT HAND - TWO STAGE FULL FREE-LIFT ...........................................................................................

RIGHT HAND - TWO STAGE FULL FREE-LIFT ........................................................................................

THREE STAGE FULL FREE-LIFT ..............................................................................................................

TWO STAGE LIMITED FREE-LIFT ............................................................................................................

MAIN LIFT THREE STAGE FULL FREE-LIFT ..............................................................................................................

TWO STAGE FULL FREE-LIFT ..................................................................................................................

TWO STAGE LIMITED FREE-LIFT ............................................................................................................

MAST MOUNTED HEADLIGHTS ...................................................................................................................

MAST PLUMBING ...........................................................................................................................................

MASTER DRIVE UNIT .................................................................................................................................... ii

See Service Manual for service procedures.

8-26 9-28 7-16 1-12 1-14 6-12 6-14 6-16 6-2 6-6

8-6 9-4 7-4 8-22 9-20 7-18 7-22 7-21 8-4 2-4 10-12 8-24 9-22 7-11

9-16 9-14 8-14 7-8 8-8 9-6 7-6 10-14 6-18 3-2

©2011 HYSTER COMPANY

04/2011

UNIT CODE A219 NORTH AMERICA

TABLE OF CONTENTS (continued) DESCRIPTION

PAGE

MISCELLANEOUS CONVERSION KITS ........................................................................................................

MULTI-FUNCTION CONTROL HANDLE A219 ............................................................................................................................................................

MULTI-FUNCTION CONTROL HANDLE ASSEMBLY S/N A219N01742A ↔ S/N A219N01785A .................................................................................................

S/N A219N01786A → ................................................................................................................................ → S/N A219N01741A ................................................................................................................................

11-2 2-20 2-18 2-22 2-24

O OUTER MAST THREE STAGE FULL FREE-LIFT ..............................................................................................................

8-2 TWO STAGE FULL FREE-LIFT ..................................................................................................................

9-2 TWO STAGE LIMITED FREE-LIFT ............................................................................................................

7-2 OVERHEAD GUARD ...................................................................................................................................... 1-16 P PUMP CONTROLLER .....................................................................................................................................

S SIDE-SHIFT ASSEMBLY ................................................................................................................................

SIDE-SHIFT CYLINDER TWO STAGE LIMITED FREE-LIFT ............................................................................................................

SIDE-SHIFT CYLINDER ASSEMBLY .............................................................................................................

STEER CONTACTOR .....................................................................................................................................

STEER CONTROL UNIT .................................................................................................................................

STEER PUMP AND MOTOR ..........................................................................................................................

STEER WHEEL AND TIRE ASSEMBLY → S/N A219N01549Z .................................................................................................................................

S/N A219N01550Z → .................................................................................................................................

STEERING POTENTIOMETER FREEZER OPTION .....................................................................................................................................

STEERING PUMP ...........................................................................................................................................

STROBE LIGHT ..............................................................................................................................................

T TILT CYLINDER THREE STAGE FULL FREE-LIFT ..............................................................................................................

TWO STAGE FULL FREE-LIFT ..................................................................................................................

TWO STAGE LIMITED FREE-LIFT ............................................................................................................

TILT CYLINDER - ATTACHING PARTS THREE STAGE FULL FREE-LIFT ..............................................................................................................

TWO STAGE FULL FREE-LIFT ..................................................................................................................

TWO STAGE LIMITED FREE-LIFT ............................................................................................................

TIRE AND WHEEL ASSEMBLY 18 X 7 X 12 1/8 ............................................................................................................................................

TRACTION CONTACTOR ..............................................................................................................................

TRACTION MOTOR ........................................................................................................................................

TRAIL AXLE ....................................................................................................................................................

TRANSAXLE ASSEMBLY ...............................................................................................................................

©2011 HYSTER COMPANY

See Service Manual for service procedures.

6-8 10-20 7-20 10-22 2-6 4-6 4-10 4-2 4-4 10-18 4-8 10-16

8-30 9-24 7-12 8-32 9-26 7-14 10-8 2-2 3-4 4-12 3-6

iii

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TABLE OF CONTENTS (continued) DESCRIPTION

PAGE

W WIRE HARNESS DC CONVERTER ........................................................................................................................................ 10-30

iv

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A219 NORTH AMERICA

04/2011

ABBREVIATIONS QUICK REFERENCE SHEET Listed below are abbreviations used in parts manuals to denote the following expressions: spacer TERM

DEFINITION

TERM

DEFINITION

Amp

Amperes

FRE

Freezer Environment

AR

As Required

in.

inches

BDI

Battery Discharge Indicators

LPG

Liquefied Petroleum Gas

BWI

Brush Wear Indicator

MAP

Manifold Absolute Pressure

CE

Communicator End

mm

millimeters

CRE

Corrosive Environment

MSTS

Microprocessor Spark Timing System

D/B

Date Break

NPT

National Pipe Threads

dbA

Decibel "A" Scale

O/S

Oversize

DE

Drive End

PTO

Power Take Off

ECH

Empty Container Handler

RPM

Revolutions per Minute

ECH-3

Empty Container Handler - 3 High Stacking

S/N

Serial Number

TMM

Truck Management Module

ECH-4

Empty Container Handler - 4 High Stacking

UL Type D

Diesel-Powered Safety Rating

ECH-5

Empty Container Handler - 5 High Stacking

UL Type DS

Diesel-Powered Safety Rating

UL Type E

Battery-Powered Safety Rating

ECH-6

Empty Container Handler - 6 High Stacking

UL Type EE

Battery-Powered Safety Rating

UL Type ES

Battery-Powered Safety Rating

ECH-7

Empty Container Handler - 7 High Stacking

UL Type G

Gasoline-Powered Safety Rating

UL Type GS

Gasoline-Powered Safety Rating

ECM

Electronic Control Module

UL Type LP

Gas-Powered Safety Rating

ECN

Engineering Change Notice

UL Type LPS

LP Gas-Powered Safety Rating

EEPROM

Electrically Erasable Programmable Read Only Memory

U/S

Undersize

EPA

US Environmental Protection Agency

UL

Underwriters Laboratory

EPROM

Electrically Programmable Read Only Memory

V

Volts

©2011 HYSTER COMPANY

See Service Manual for service procedures.

v

UNIT CODE A219 NORTH AMERICA

04/2011

HOW TO USE THE ILLUSTRATED PARTS MANUAL This parts manual describes and illustrates assemblies, subassemblies, and detail parts needed for service replacement.

vi

The different constructions are indicated by keys and footnotes. The callouts correspond to descriptions found on the next page.

See Service Manual for service procedures.

©2011 HYSTER COMPANY

04/2011

UNIT CODE A219 NORTH AMERICA

HOW TO FIND THE DESIRED PART NUMBER

1.

2.

3.

4.

5.

WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN: Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.

Turn to the section you chose. Use the Section Table of Contents to determine the assembly which would normally contain the part required.

Then locate the part on the assembly breakdown page.

WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN: Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).

Locate the assembly the required part is used on and turn to the page indicated for that assembly.

Then locate the part on the assembly breakdown page.

WHEN THE PART NUMBER IS KNOWN: Use the Numerical Index (Page 12-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.

GENERAL:

6.

The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.

Parts Supersession Information. Part numbers that have this history will be displayed in the parts list in the order that they were superseded (from oldest to newest). The superseded part numbers will be shown with a line through them.

Five periods in the PART NO. column (. . . . .) indicate that the part is either Not Serviced Separately or there is a reference to another figure.

A figure reference is denoted by a pointing hand followed by a figure number in the DESCRIPTION column (FFigure 10)

7.

8.

Keys are used to show two or more similar assemblies, RH and LH assembly parts, etc.

Select the appropriate key, "A", "B", "C", "D", or "E" and the corresponding quantity column to find the required parts. Two periods in the QTY column (..) indicate that the part is not used for that assembly.

Indented descriptions under the DESCRIPTION column are used to indicate assemblies and

©2011 HYSTER COMPANY

subparts of assemblies. In the example on the previous page, BEARING CAP (Item 2) is a subpart of the major assembly CASE. 9. Quantities shown are for one assembly. The quantities of the subpart BEARING CAP are indicated as two and two. This means two per CASE assembly.

10. Serial number breaks identify the most current parts information and are shown as follows: → S/N D001H2628 Indicates last serial number affected.

S/N D001H2629 → Indicates the first serial number affected.

S/N D001H1553 ↔ S/N D001H3291 Indicates a range of serial numbers affected.

ECN numbers for pending serial numbers are shown to allow for the inclusion of the most current parts information and are identified as follows: → S/N Pending Per ECN 63243 Indicates a pending serial number for last unit affected.

S/N Pending Per ECN 63243 → Indicates a pending serial number for first unit affected.

Date breaks are used to indicate when a change occurred but a subsequent serial number break was not recorded. This is an arbitrary date usually based on the ECN release and are identified as follows: → D/B 3/00 Indicates that a change occurred sometime within that month for the item affected.

D/B 3/00 → Indicates that a change occurred sometime within that month for the item affected.

D/B 3/00 ↔ D/B 4/00 Indicates a range of production dates of the item affected.

Contact your local dealer for Hyster lift trucks for serial number information for items with a ECN or a date break.

ORDERING PARTS: When ordering replacement parts, give the unit serial number, part number, name of part and quantity required.

For any further information on parts, service, or ordering, consult your local dealer for Hyster lift trucks.

See Service Manual for service procedures.

vii

UNIT CODE A219 NORTH AMERICA

04/2011

IDENTIFICATION OF TRUCK SERIAL NUMBERS

(1) and (2)

The first letter and three numbers indicate the truck unit code.

(3)

The second letter indicates the plant of manufacture.

(4)

The four or five digit number indicates the production sequence number of the truck.

(5)

The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.

The letters "I", "O", and "Q" will not be used.

For pending serial numbers contact your local dealer for Hyster lift trucks.

Parts referred to in this book as right or left hand parts are in accordance with the illustration above.

viii

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A219 NORTH AMERICA

04/2011

IDENTIFICATION OF MAST SERIAL NUMBERS

(1) and (2)

The first letter and number indicates the mast unit code.

(3)

The second letter indicates the plant of manufacture.

(4)

The four or five digit number indicates the production sequence number of the mast.

(5)

Carriage travel in millimeters stamped just below the serial number.

Mast Group identification consists of mast unit code (1) and (2) plus carriage travel (5).

For pending production sequence numbers contact your local dealer for Hyster lift trucks.

LIFT EQUIPMENT IDENTIFICATION 1. Fork part number, capacity rating, plant code letter, and date of manufacture are stamped approximately six inches below the top of most forks.

2.

3.

4.

The carriage group number is stamped on the right hand side of the top crossmember (pin type) or on the back of the right hand end of the bottom crossmember (hook type). A date code has two letters in line with or below the carriage group number.

The mast identification number has a unit code, a letter indicating the plant of manufacture, and a serial number. Underneath the production sequence number is a four digit number that indicates the carriage travel in millimeters.

Tilt and lift cylinder group numbers are stamped on the cylinder shell.

Always refer to the group, serial, or part number when ordering service parts.

Modification of masts and carriages by SPED (Special Products Engineering Department) are identified by a model prefix code beginning with the letter "S". contact your dealer for Hyster lift trucks for information on these assemblies.

©2011 HYSTER COMPANY

See Service Manual for service procedures.

ix

UNIT CODE A219 NORTH AMERICA

04/2011

IDENTIFICATION OF ATTACHMENT AND SIDESHIFT CARRIAGE SERIAL NUMBERS

(1) and (2)

The first letter and three numbers indicate the attachment unit code.

(3)

The second letter indicates the plant of manufacture.

(4)

The four or five digit number indicates the production sequence number.

For pending production sequence numbers contact your local dealer for Hyster lift trucks.

Side-shift carriages and attachments have nameplates. Use the serial number found on the nameplate to identify the attachment.

Always refer to the group, serial, or part number when ordering service parts.

Modifications of attachments and side-shift carriages by SPED (Special Products Engineering Department) are identified by a model prefix code beginning with the letter "S". Contact your dealer for Hyster lift trucks for information on these assemblies.

x

See Service Manual for service procedures.

©2011 HYSTER COMPANY

04/2011

UNIT CODE A219 NORTH AMERICA

PUBLICATIONS Every new lift truck is provided with an OPERATING MANUAL. This manual has information that the operator must know for inspection and operation of the lift truck.

SERVICE MAINTENANCE MANUALS, which provide service and overhaul procedures, and PARTS

MANUALS with complete replacement part identification, are available at a nominal fee from your Hyster dealer to assist users in effectively maintaining Hyster lift trucks in a safe, useful condition. See the list below for information on ordering specific publications for this model lift truck.

PUBLICATION

HYSTER PART NUMBER

Operating Manual........................................................................................................................ 1495938 Service Manual (Complete)......................................................................................................... 1495902 Parts Manual............................................................................................................................... 1495939

©2011 HYSTER COMPANY

See Service Manual for service procedures.

xi

UNIT CODE A219 NORTH AMERICA

04/2011

NOTES

xii

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A219 NORTH AMERICA

04/2011

1

FRAME

04/2011

UNIT CODE A219 NORTH AMERICA

SECTION 1 FRAME DESCRIPTION

PAGE

BATTERY RETENTION → S/N A219N01568Z .................................................................................................................................

S/N A219N01568Z → .................................................................................................................................

COUNTERWEIGHT ........................................................................................................................................

DECAL AND PLATE LOCATION ....................................................................................................................

FLOOR PLATES AND COVERS OPTION .......................................................................................................................................................

HOOD AND COVERS → S/N A219N01739A ................................................................................................................................

S/N A219N01740A → ................................................................................................................................

OVERHEAD GUARD ......................................................................................................................................

©2011 HYSTER COMPANY

See Service Manual for service procedures.

1-2 1-4 1-6 1-8 1-10 1-12 1-14 1-16

1-1

UNIT CODE A219 NORTH AMERICA

04/2011

BATTERY RETENTION (FIGURE 1-1) (→ S/N A219N01568Z)

1-2

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A219 NORTH AMERICA

04/2011

BATTERY RETENTION (→ S/N A219N01568Z) ITEM 1 1 2 2 3 3 4 5 6

PART NO. a 1479958 c 1479959 a 2305145 c 2302495 b 2042648 d 2042649 176640 320157 239503

DESCRIPTION

QTY

Gate ....................................................................................................................

Gate ....................................................................................................................

Roller ..................................................................................................................

Roller ..................................................................................................................

Spacer ................................................................................................................

Spacer ................................................................................................................

Bolt ......................................................................................................................

Washer ...............................................................................................................

Nut ......................................................................................................................

2 2 5 5 1 1 2 2 2

FOOTNOTES: a b

Used on 18 in. (Short Wheel Base) Used on 18 in. (Short Wheel Base) for 16 in.

Battery

©2011 HYSTER COMPANY

c d

Used on 21 in. (Long Wheel Base) Used on 21 in. (Long Wheel Base) for 18 in. Battery

See Service Manual for service procedures.

1-3

UNIT CODE A219 NORTH AMERICA

04/2011

BATTERY RETENTION (FIGURE 1-2) (S/N A219N01568Z →)

1-4

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A219 NORTH AMERICA

04/2011

BATTERY RETENTION (S/N A219N01568Z →) ITEM 1 1 2 2 3 3 4 5 6 7 7 8 9

PART NO. a 4034374 c 4034375 a 2305145 c 2302495 b 2042648 d 2042649 176640 320157 239503 293613 293615 2302746 1371287

DESCRIPTION

QTY

Battery Door ........................................................................................................

Battery Door ........................................................................................................

Roller ..................................................................................................................

Roller ..................................................................................................................

Spacer ................................................................................................................

Spacer ................................................................................................................

Bolt ......................................................................................................................

Washer ...............................................................................................................

Nut ......................................................................................................................

Capscrew (20 mm) .............................................................................................

Capscrew (30 mm) .............................................................................................

Bumper ...............................................................................................................

Washer ...............................................................................................................

2 2 5 5 1 1 2 2 2 4 4 4 18

FOOTNOTES: a b

Used on 18 in. (Short Wheel Base) Used on 18 in. (Short Wheel Base) for 16 in.

Battery

©2011 HYSTER COMPANY

c d

Used on 21 in. (Long Wheel Base) Used on 21 in. (Long Wheel Base) for 18 in. Battery

See Service Manual for service procedures.

1-5

UNIT CODE A219 NORTH AMERICA

04/2011

COUNTERWEIGHT (FIGURE 1-3)

ITEM 1 2 3

PART NO. a 2044160 221780 1492929

DESCRIPTION

QTY

Counterweight .....................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

1 1 1

FOOTNOTES: a

1-6

Used on 3500 Short Wheel Base and 4000 Long Wheel Base

See Service Manual for service procedures.

©2011 HYSTER COMPANY

04/2011

UNIT CODE A219 NORTH AMERICA

NOTES

©2011 HYSTER COMPANY

See Service Manual for service procedures.

1-7

UNIT CODE A219 NORTH AMERICA

04/2011

DECAL AND PLATE LOCATION (FIGURE 1-4)

1-8

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A219 NORTH AMERICA

04/2011

DECAL AND PLATE LOCATION ITEM 1 2 3 4 5 6 7 7 7 8 9 9 10 11 12 13 14 15 16 17 18 19 20 21 21 21

PART NO. 1529041 1330919 2075656 1335129 1495277 1473843 389688 15139 222024 335989 335991 2040664 1534660 a. . . . .

2045088 2033511 1385099 1671897 2045293 275661 1490805 1589942 1529042 2309830 2307049 2308078

DESCRIPTION

QTY

Label (Hyster) .....................................................................................................

Label (Mast Warning) .........................................................................................

Label (Mast Warning) .........................................................................................

Label (Pinch Point) .............................................................................................

U.L. Plate (Type E) .............................................................................................

Nameplate ..........................................................................................................

Nameplate ..........................................................................................................

Washer ...............................................................................................................

Rivet ....................................................................................................................

Information Case ................................................................................................

Cover (Information Case) ...................................................................................

Rivet ....................................................................................................................

Label (Patents and Trademarks) ........................................................................

Label- Overhead Guard Impact Rating ...............................................................

Label (Operator Warning) ...................................................................................

Label (Battery Connector Caution) .....................................................................

Label (Hydraulic Oil Fill) ......................................................................................

Label (Handle Function) .....................................................................................

Label (Operator Warning) ...................................................................................

Label (Freezer) ...................................................................................................

Label (Cooler) .....................................................................................................

Label (Hyster) .....................................................................................................

Label (Hyster) .....................................................................................................

Label (Model 30) .................................................................................................

Label (Model 35) .................................................................................................

Label (Model 40) .................................................................................................

2 1 2 2 1 1 1 4 4 1 1 4 1 1 1 1 1 1 1 2 2 1 2 2 2 2

FOOTNOTES: a

Contact Your Local HYSTER Dealer

©2011 HYSTER COMPANY

See Service Manual for service procedures.

1-9

UNIT CODE A219 NORTH AMERICA

04/2011

FLOOR PLATES AND COVERS (FIGURE 1-5) OPTION

1-10

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A219 NORTH AMERICA

04/2011

FLOOR PLATES AND COVERS OPTION ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 14

PART NO. 136749 2022719 292681 1479228 1479230 1480540 369242 2043245 a 227110 2043255 325182 c 296161 1506738 b 296160 c 296160

DESCRIPTION

QTY

Screw ..................................................................................................................

Nut ......................................................................................................................

Lockwasher .........................................................................................................

Floorplate ............................................................................................................

Floormat ..............................................................................................................

Isolator ................................................................................................................

Capscrew ............................................................................................................

Shield ..................................................................................................................

Screw ..................................................................................................................

Cover ..................................................................................................................

Nut ......................................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

Capscrew ............................................................................................................

8 8 8 1 1 4 4 1 4 1 3 2 2 3 1

FOOTNOTES: a b

→ S/N A219N02017B → S/N A219N02077B

©2011 HYSTER COMPANY

c

S/N A219N02078B →

See Service Manual for service procedures.

1-11

UNIT CODE A219 NORTH AMERICA

04/2011

HOOD AND COVERS (FIGURE 1-6) (→ S/N A219N01739A)

1-12

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A219 NORTH AMERICA

04/2011

HOOD AND COVERS (→ S/N A219N01739A) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 18 19 20

PART NO. a 2043229 2043230 2043231 2043232 1330574 353144 320156 292501 1350215 136687 2047694 1518287 2306899 2036141 2047693 227110 1483214 c 1483216 b 1483215 1492043 1506738

DESCRIPTION

QTY

Pad (Top) ............................................................................................................

Pad (Bottom) .......................................................................................................

Pad (Hip) .............................................................................................................

Pad (Knee) ..........................................................................................................

Screw ..................................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

Nut ......................................................................................................................

Nut ......................................................................................................................

Cover ..................................................................................................................

Screw ..................................................................................................................

Clip ......................................................................................................................

Plate ....................................................................................................................

Bracket ................................................................................................................

Screw ..................................................................................................................

Cover (Top Back) ................................................................................................

Cover (Top Front) ...............................................................................................

Cover (Top Front) ...............................................................................................

Pad .....................................................................................................................

Washer ...............................................................................................................

1 1 1 1 8 3 7 4 3 3 1 2 1 1 1 1 1 1 1 1 4

FOOTNOTES: a b

Service Use Only Used on 3000 and 3500 lb Short Wheel Base

©2011 HYSTER COMPANY

c

Used on 3500 and 4000 lb Long Wheel Base

See Service Manual for service procedures.

1-13

UNIT CODE A219 NORTH AMERICA

04/2011

HOOD AND COVERS (FIGURE 1-7) (S/N A219N01740A →)

1-14

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A219 NORTH AMERICA

04/2011

HOOD AND COVERS (S/N A219N01740A →) ITEM 1 1 2 3 4 5 5 6 7 8 9 10 11 11 12 13 14 15 16 17 18 18 19 19 20 21 22 23

PART NO. d 2056446 l 1641595 d 2043230 2043231 2043232 e 1330574 i 1330574 353144 320156 292501 1350215 136687 f 2047694 j 1538893 1518287 2306899 2036141 2047693 g 227110 a 1502543 a 1510113 1483214 c 1483216 b 1483215 d 1492043 l 1642000 1506738 h 1544670 k 325182 k 296159

DESCRIPTION

QTY

Pad (Top) ............................................................................................................

Pad (Backrest) ....................................................................................................

Pad (Bottom) .......................................................................................................

Pad (Hip) .............................................................................................................

Pad (Knee) ..........................................................................................................

Screw ..................................................................................................................

Screw ..................................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

Nut ......................................................................................................................

Nut ......................................................................................................................

Cover ..................................................................................................................

Cover ..................................................................................................................

Screw ..................................................................................................................

Clip ......................................................................................................................

Plate ....................................................................................................................

Bracket ................................................................................................................

Screw ..................................................................................................................

Nut (Flange) ........................................................................................................

Capscrew ............................................................................................................

Cover (Top Back) ................................................................................................

Cover (Top Front) ...............................................................................................

Cover (Top Front) ...............................................................................................

Pad .....................................................................................................................

Foam Pad (Elbow) ..............................................................................................

Washer ...............................................................................................................

Rivet ....................................................................................................................

Nut ......................................................................................................................

Capscrew ............................................................................................................

1 1 1 1 1 8 4 3 7 4 3 3 1 1 2 1 1 1 1 1 1 1 1 1 1 1 4 4 4 4

FOOTNOTES: a b c d e f

Not Illustrated Used on 3000 and 3500 lb Short Wheel Base Used on 3500 and 4000 lb Long Wheel Base → 3/2007 → S/N A219N01813A → S/N A219N01886A

©2011 HYSTER COMPANY

g h i j k l

→ S/N A219N02017B S/N A219N01814A ↔ S/N A219N02077B S/N A219N01814A → S/N A219N01887A → S/N A219N02078B → 3/2007 →

See Service Manual for service procedures.

1-15

UNIT CODE A219 NORTH AMERICA

04/2011

OVERHEAD GUARD (FIGURE 1-8)

1-16

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A219 NORTH AMERICA

04/2011

OVERHEAD GUARD ITEM 1 1 1 1 2 3 4 5 6

PART NO. a 1476593 b 1495580 a 1476594 b 1495586 1498443 1363917 300937 320162 293653

DESCRIPTION

QTY

Overhead Guard (Standard) ...............................................................................

Overhead Guard (Standard) ...............................................................................

Overhead Guard (Low Profile) ............................................................................

Overhead Guard (Low Profile) ............................................................................

Capscrew ............................................................................................................

Plug .....................................................................................................................

Nut ......................................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

1 1 1 1 2 1 2 4 2

FOOTNOTES: a

Used on 3000 and 3500 lb Short Wheel Base

©2011 HYSTER COMPANY

b

Used on 3500 and 4000 lb Long Wheel Base

See Service Manual for service procedures.

1-17

UNIT CODE A219 NORTH AMERICA

04/2011

NOTES

1-18

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A219 NORTH AMERICA

04/2011

2

ELECTRICAL SYSTEM

04/2011

UNIT CODE A219 NORTH AMERICA

SECTION 2 ELECTRICAL SYSTEM DESCRIPTION

PAGE

BATTERY DISCONNECT ...............................................................................................................................

CONTROL PANEL ..........................................................................................................................................

DASH DISPLAY ..............................................................................................................................................

ELECTRICAL ARRANGEMENT .....................................................................................................................

LIFT CONTACTOR .........................................................................................................................................

MULTI-FUNCTION CONTROL HANDLE A219 ............................................................................................................................................................

MULTI-FUNCTION CONTROL HANDLE ASSEMBLY S/N A219N01742A ↔ S/N A219N01785A .................................................................................................

S/N A219N01786A → ................................................................................................................................ → S/N A219N01741A ................................................................................................................................

STEER CONTACTOR .....................................................................................................................................

TRACTION CONTACTOR ..............................................................................................................................

©2011 HYSTER COMPANY

See Service Manual for service procedures.

2-8 2-10 2-14 2-16 2-4 2-20 2-18 2-22 2-24 2-6 2-2

2-1

UNIT CODE A219 NORTH AMERICA

04/2011

TRACTION CONTACTOR (FIGURE 2-1)

2-2

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A219 NORTH AMERICA

04/2011

TRACTION CONTACTOR ITEM 1 2 3 4 5 6 7 8 9

PART NO.

DESCRIPTION

1498967 383977 2034483 2034484 2035396 383979 383981 383980 1513996 2034488

Contactor ............................................................................................................

Screw .............................................................................................................

Cover ..............................................................................................................

Contact (Fixed) ...............................................................................................

Contact (Moving) ............................................................................................

Plunger .......................................................................................................

Base ...............................................................................................................

Spring .............................................................................................................

Coil and Frame ...............................................................................................

End Cap .........................................................................................................

©2011 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 2 1 2 1 1 1 1 1 1

2-3

UNIT CODE A219 NORTH AMERICA

04/2011

LIFT CONTACTOR (FIGURE 2-2)

2-4

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A219 NORTH AMERICA

04/2011

LIFT CONTACTOR ITEM 1 2 3 4 5 6 7 8 9

PART NO.

DESCRIPTION

1498834 383977 2034483 2034484 2035396 383979 383981 2307575 1513999 2034488

Contactor ............................................................................................................

Screw .............................................................................................................

Cover ..............................................................................................................

Contact (Fixed) ...............................................................................................

Contact (Moving) ............................................................................................

Plunger .......................................................................................................

Base ...............................................................................................................

Return Spring (Return) ...................................................................................

Coil and Frame ...............................................................................................

End Cap .........................................................................................................

©2011 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 2 1 2 1 1 1 1 1 1

2-5

UNIT CODE A219 NORTH AMERICA

04/2011

STEER CONTACTOR (FIGURE 2-3)

ITEM 1 2 3 4 5 6

2-6

PART NO.

DESCRIPTION

QTY

1498833 378547 383984 384398 379522 379523 1514055

Contactor ............................................................................................................

Contact (Fixed) ...............................................................................................

Contact (Moving) ............................................................................................

Cover (Top) ....................................................................................................

Screw .............................................................................................................

Spring .............................................................................................................

Coil and Frame ...............................................................................................

See Service Manual for service procedures.

1 2 1 1 2 1 1

©2011 HYSTER COMPANY

04/2011

UNIT CODE A219 NORTH AMERICA

NOTES

©2011 HYSTER COMPANY

See Service Manual for service procedures.

2-7

UNIT CODE A219 NORTH AMERICA

04/2011

BATTERY DISCONNECT (FIGURE 2-4)

2-8

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A219 NORTH AMERICA

04/2011

BATTERY DISCONNECT ITEM 1 2 3 4

PART NO.

DESCRIPTION

2049392 177590 18515 15212

Lever ...................................................................................................................

Pin .......................................................................................................................

Washer ...............................................................................................................

Cotter Pin ............................................................................................................

©2011 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 2 1

2-9

UNIT CODE A219 NORTH AMERICA

04/2011

CONTROL PANEL (FIGURE 2-5)

2-10

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A219 NORTH AMERICA

04/2011

CONTROL PANEL ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 34 34 35 35 36 37 38 39

PART NO. 2053791 1498833 1498834 2303249 2303801 2304572 2303821 1356217 1498840 1356209 2307803 1374793 314878 1454478 2305855 1498848 176640 1498849 1498850 1498851 1498852 1498853 1536926 2303211 292678 302020 292680 2304244 1498860 275672 1537983 2061860 1454479 1498967 1498968 c 1508555 be 1583963 g 1638503 d 1500425 f 1644611 292508 136692 239503 287817 a 2303787 a 293780 a 2305577 a 1537982 a 1537987

©2011 HYSTER COMPANY

DESCRIPTION

QTY

Control Panel ......................................................................................................

Contactor (FFigure 2-3).................................................................................

Contactor (FFigure 2-2).................................................................................

Spring Washer ................................................................................................

Screw .............................................................................................................

Washer ...........................................................................................................

Screw .............................................................................................................

Fuse Block (2-Way) ........................................................................................

Screw .............................................................................................................

Washer ...........................................................................................................

Washer ...........................................................................................................

Fuse (10 Amp) ................................................................................................

Fuse (15 Amp) ................................................................................................

Terminal Post .................................................................................................

Washer ...........................................................................................................

Screw .............................................................................................................

Bolt .................................................................................................................

Link .................................................................................................................

Link .................................................................................................................

Link .................................................................................................................

Insulator ..........................................................................................................

Link .................................................................................................................

Baseplate .......................................................................................................

Screw .............................................................................................................

Lockwasher ....................................................................................................

Screw .............................................................................................................

Washer ...........................................................................................................

Bracket ...........................................................................................................

Bracket ...........................................................................................................

Washer ...........................................................................................................

Terminal Post .................................................................................................

Washer ...........................................................................................................

Screw .............................................................................................................

Contactor ........................................................................................................

Wire Harness ..................................................................................................

Controller (Traction) .......................................................................................

Controller (Traction) .......................................................................................

Controller (Traction) .......................................................................................

Controller ........................................................................................................

Controller ........................................................................................................

Capscrew .......................................................................................................

Nut ..................................................................................................................

Nut ..................................................................................................................

Capscrew .......................................................................................................

Washer ...........................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Diode ..................................................................................................................

Washer ...............................................................................................................

See Service Manual for service procedures.

1 1 1 2 2 10 10 1 2 2 2 2 1 5 14 14 5 2 1 1 1 2 1 4 4 4 6 2 4 8 2 4 4 1 1 2 2 2 1 1 2 4 9 6 4 7 7 1 7

2-11

UNIT CODE A219 NORTH AMERICA

04/2011

FOOTNOTES: a b c d

Not Illustrated Service with 1638503 → S/N A219N02378C → S/N A219N02694D

2-12

e f g

S/N A219N02379C → S/N A219N02695D → S/N A219NO02820E →

See Service Manual for service procedures.

©2011 HYSTER COMPANY

04/2011

UNIT CODE A219 NORTH AMERICA

NOTES

©2011 HYSTER COMPANY

See Service Manual for service procedures.

2-13

UNIT CODE A219 NORTH AMERICA

04/2011

DASH DISPLAY (FIGURE 2-6)

2-14

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A219 NORTH AMERICA

04/2011

DASH DISPLAY ITEM 1 1 1 1 1 1 2 2 2 3 3 4 5 6 7 8 9

PART NO. 1489486 1489488 1489487 1489489 1497780 1489488 1479040 2045327 1479042 379902 186304 376949 a 1301618 136749 320157 292681 239503

DESCRIPTION

QTY

Display (Standard) ..............................................................................................

Bracket (Standard) ..............................................................................................

Display (Premium) ..............................................................................................

Bracket (Premium) ..............................................................................................

Display (Freezer) ................................................................................................

Bracket (Freezer) ................................................................................................

Gauge (Standard) ...............................................................................................

Display (Premium) ..............................................................................................

Gauge (Freezer) .................................................................................................

Ignition Switch .....................................................................................................

Key ......................................................................................................................

Cover ..................................................................................................................

Switch .................................................................................................................

Screw ..................................................................................................................

Washer ...............................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

1 1 1 1 1 1 1 1 1 1 1 3 1 3 3 3 3

FOOTNOTES: a

Optional

©2011 HYSTER COMPANY

See Service Manual for service procedures.

2-15

UNIT CODE A219 NORTH AMERICA

04/2011

ELECTRICAL ARRANGEMENT (FIGURE 2-7)

2-16

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A219 NORTH AMERICA

04/2011

ELECTRICAL ARRANGEMENT ITEM 1 2 3 4 5 6 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 21 22 22 23 23 24 25 26 27 28

PART NO. .....

2045956 2049983 2049984 2048357 b 2049985 f 2093101 1483422 2070552 203230 2008858 1331362 287816 2004005 2046590 2047075 2047076 d 2068694 d 2067388 d 2068695 d 2067151 c 16716 e 16716 c 15151 e 15151 c 15049 e 15049 c 209224 e 220496 e 15152 e 15052 e 197067 ad 2067410 a 2048363

DESCRIPTION

QTY

Control Panel (FFigure 2-5)...............................................................................

1 Power Cable .......................................................................................................

1 Power Cable .......................................................................................................

1 Power Cable .......................................................................................................

1 Power Cable .......................................................................................................

1 Wire Harness ......................................................................................................

1 Wire Harness (Main) ...........................................................................................

1 Horn ....................................................................................................................

1 Edge Protector ....................................................................................................

2 Clamp .................................................................................................................

1 Fuse (60 Amp) ....................................................................................................

1 Fuse (400 Amp) ..................................................................................................

2 Capscrew ............................................................................................................

2 Strap Clamp ........................................................................................................ AR Wire Harness ......................................................................................................

1 Power Cable (PS2) .............................................................................................

1 Power Cable (PS3) .............................................................................................

1 Wire Harness ......................................................................................................

1 Relay ...................................................................................................................

1 Bar ......................................................................................................................

1 Diode ..................................................................................................................

1 Screw ..................................................................................................................

1 Screw ..................................................................................................................

2 Lockwasher .........................................................................................................

1 Lockwasher .........................................................................................................

2 Nut ......................................................................................................................

1 Nut ......................................................................................................................

2 Resistor ...............................................................................................................

1 Screw ..................................................................................................................

1 Lockwasher .........................................................................................................

1 Nut ......................................................................................................................

1 Washer ...............................................................................................................

1 Jumper ................................................................................................................

1 Power Cable .......................................................................................................

1

FOOTNOTES: a b c

Not Illustrated → S/N A219N02944E S/N A219N01918A ↔ S/N A219N02017B

©2011 HYSTER COMPANY

d e f

S/N A219N01918A → S/N A219N02018B → S/N A219N02945E →

See Service Manual for service procedures.

2-17

UNIT CODE A219 NORTH AMERICA

04/2011

MULTI-FUNCTION CONTROL HANDLE ASSEMBLY (FIGURE 2-8) (S/N A219N01742A ↔ S/N A219N01785A)

2-18

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A219 NORTH AMERICA

04/2011

MULTI-FUNCTION CONTROL HANDLE ASSEMBLY (S/N A219N01742A ↔ S/N A219N01785A) KEY: A: Without Three Function Switches B: With Three Function Switches ITEM

1 2 3 4 5 6 7

PART NO. b 1534403 a 1534410 1524671 1524666 1524671 1524666 1524669 4027459 1524670 1539723 1539725 1539726

QTY A B

DESCRIPTION Control Handle (A219) ...............................................................................

Control Handle (A219) ...............................................................................

1 ..

..

1

Switch ....................................................................................................

..

2

Switch (Horn) .........................................................................................

1

1

Button ....................................................................................................

Button ....................................................................................................

Housing (Top) ........................................................................................

Printed Circuit Board ..............................................................................

Housing (Bottom) ...................................................................................

1 1 1 1 1

1 3 1 1 1

FOOTNOTES: a

Four Function Hydraulics

©2011 HYSTER COMPANY

b

Two and Three Function Hydraulics

See Service Manual for service procedures.

2-19

UNIT CODE A219 NORTH AMERICA

04/2011

MULTI-FUNCTION CONTROL HANDLE (FIGURE 2-9) A219

2-20

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A219 NORTH AMERICA

04/2011

MULTI-FUNCTION CONTROL HANDLE A219 ITEM 1 1 1 1 1 1 1 1 2 3 4 5 6 7 8 9

PART NO. bd 1482696 ad 1494201 be 1534403 ae 1534410 bf 1554721 af 1554728 bg 4007644 ag 4007647 c 2077224 353144 1506738 2042912 292680 136687 320156 292501

DESCRIPTION

QTY

Control Handle Assembly (A219) (FFigure 2-11)..............................................

Control Handle Assembly (A219) (FFigure 2-11)..............................................

Control Handle Assembly (A219) (FFigure 2-8)................................................

Control Handle Assembly (A219) (FFigure 2-8)................................................

Control Handle Assembly (A219) (FFigure 2-10)..............................................

Control Handle Assembly (A219) (FFigure 2-10)..............................................

Control Handle Assembly (A219) (FFigure 2-10)..............................................

Control Handle Assembly (A219) (FFigure 2-10)..............................................

Cover ..................................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Bracket ................................................................................................................

Washer ...............................................................................................................

Nut ......................................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

1 1 1 1 1 1 1 1 1 4 4 1 8 8 8 4

FOOTNOTES: a b c d

Four Function Hydraulics Two and Three Function Hydraulics Used only on Freezer Control → S/N A219N01741A

©2011 HYSTER COMPANY

e f g

S/N A219N01742A ↔ S/N A219N01785A S/N A219N01786A ↔ 7/2009 7/2009 →

See Service Manual for service procedures.

2-21

UNIT CODE A219 NORTH AMERICA

04/2011

MULTI-FUNCTION CONTROL HANDLE ASSEMBLY (FIGURE 2-10) (S/N A219N01786A →)

2-22

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A219 NORTH AMERICA

04/2011

MULTI-FUNCTION CONTROL HANDLE ASSEMBLY (S/N A219N01786A →) KEY: A: Without Three Function Switches B: With Three Function Switches ITEM

1 2 3 4 5 6 7 8 9

PART NO. cd 1554721 ad 1554728 ce 4007644 ae 4007647 1524671 1524666 1524671 1524666 1524669 4027459 1524670 1539723 1539725 1539726 1624194 1506737 b 1583603

QTY A B

DESCRIPTION Control Handle (A219) ...............................................................................

Control Handle (A219) ...............................................................................

Control Handle (A219) ...............................................................................

Control Handle (A219) ...............................................................................

1 ..

1 ..

..

1 ..

1

Switch ....................................................................................................

..

2

Switch (Horn) .........................................................................................

1

1

Button ....................................................................................................

Button ....................................................................................................

Housing (Top) ........................................................................................

Printed Circuit Board ..............................................................................

Housing (Bottom) ...................................................................................

Boot .......................................................................................................

Kit-Detent ...............................................................................................

Clamp (30 Degree Clamp Kit) ................................................................

1 1 1 1 1 1 ..

1

1 3 1 1 1 1 1 1

FOOTNOTES: a b c

Four Function Hydraulics Not Illustrated Two and Three Function Hydraulics

©2011 HYSTER COMPANY

d e

S/N A219N01786A ↔ 7/2009 7/2009 →

See Service Manual for service procedures.

2-23

UNIT CODE A219 NORTH AMERICA

04/2011

MULTI-FUNCTION CONTROL HANDLE ASSEMBLY (FIGURE 2-11) (→ S/N A219N01741A)

2-24

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A219 NORTH AMERICA

04/2011

MULTI-FUNCTION CONTROL HANDLE ASSEMBLY (→ S/N A219N01741A) KEY: A: Without Three Function Switches B: With Three Function Switches ITEM

1 2 3 4 5 6 7 8 9

PART NO. b 1482696 a 1494201 1524671 1524666 1524671 1524666 1524669 4027459 1524670 1539723 1539725 1539726 .....

1506737

QTY A B

DESCRIPTION Control Handle (A219) ...............................................................................

Control Handle (A219) ...............................................................................

1 ..

..

1

Switch ....................................................................................................

..

2

Switch (Horn) .........................................................................................

1

1

Button ....................................................................................................

Button ....................................................................................................

Housing (Top) ........................................................................................

Printed Circuit Board ..............................................................................

Housing (Bottom) ...................................................................................

Boot .......................................................................................................

Kit-Detent ...............................................................................................

1 1 1 1 1 1 1

1 3 1 1 1 1 1

FOOTNOTES: a

Four Function Hydraulics

©2011 HYSTER COMPANY

b

Two and Three Function Hydraulics

See Service Manual for service procedures.

2-25

UNIT CODE A219 NORTH AMERICA

04/2011

NOTES

2-26

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A219 NORTH AMERICA

04/2011

3

DRIVE UNIT

04/2011

UNIT CODE A219 NORTH AMERICA

SECTION 3 DRIVE UNIT DESCRIPTION

PAGE

DRIVE TIRE AND WHEEL ASSEMBLY *ALSO LISTED UNDER OPTIONS* ........................................................................................................... 3-10 MASTER DRIVE UNIT ....................................................................................................................................

3-2 TRACTION MOTOR ........................................................................................................................................

3-4 TRANSAXLE ASSEMBLY ...............................................................................................................................

3-6

©2011 HYSTER COMPANY

See Service Manual for service procedures.

3-1

UNIT CODE A219 NORTH AMERICA

04/2011

MASTER DRIVE UNIT (FIGURE 3-1)

3-2

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A219 NORTH AMERICA

04/2011

MASTER DRIVE UNIT ITEM 1 2 3 4 5 5 6 7 8 9

PART NO.

DESCRIPTION

287860 388049 292682 320159 ..... ..... .....

39349 293688 1702367 1515056

Capscrew ............................................................................................................

8

Lockwasher .........................................................................................................

Washer ...............................................................................................................

Traction Motor (FFigure 3-2).............................................................................

Transaxle Assembly (LH) (FFigure 3-3)............................................................

Transaxle Assembly (RH) (FFigure 3-3)............................................................

O-Ring ................................................................................................................

Capscrew (For Mounting to Frame) ....................................................................

Washer (For Mounting to Frame) .......................................................................

Magnetic Brake (FFigure 5-2)............................................................................

8 8 2 1 1 2 10 10 1

©2011 HYSTER COMPANY

QTY

See Service Manual for service procedures.

3-3

UNIT CODE A219 NORTH AMERICA

04/2011

TRACTION MOTOR (FIGURE 3-2)

3-4

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A219 NORTH AMERICA

04/2011

TRACTION MOTOR ITEM 1 2 3 4 5 6 7 7 8 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 29 30 31 31 32 33 34

PART NO. 2040292 1494618 1494614 1504364 388049 292682 1494613 1494615 388048 1494630 1494623 1494624 1502092 1502093 12921 1494625 2022719 1502106 1494611 1494610 1307208 1494609 1494608 1494598 296418 a 1494620 384187 1494631 1494621 1494622 1494612 1494629 1462098 1494626 1494627 1494628 58908 1494616 1494617 1306874 296321 292654

DESCRIPTION

QTY

Traction Motor .....................................................................................................

Nut ..................................................................................................................

Spring Washer ................................................................................................

Nut ..................................................................................................................

2 2 2 2

Lockwasher ....................................................................................................

Disk ................................................................................................................

Washer ...........................................................................................................

Disk ................................................................................................................

Screw .............................................................................................................

End Head .......................................................................................................

Cover ..............................................................................................................

Bearing ...........................................................................................................

2 4 4 14 8 1 1 1

Snap Ring .......................................................................................................

Brush Holder ..................................................................................................

Nut ..................................................................................................................

1 1 1

Spring Washer ................................................................................................

Nut ..................................................................................................................

Disk ................................................................................................................

Washer ...........................................................................................................

Screw .............................................................................................................

Housing ..........................................................................................................

Washer ...........................................................................................................

Kit-Field Coil ...................................................................................................

Pole Shoe .......................................................................................................

Armature .........................................................................................................

Plate ...............................................................................................................

Screw .............................................................................................................

Plug ................................................................................................................

Nut ..................................................................................................................

Brush Spring ...................................................................................................

Screw .............................................................................................................

Brush ..............................................................................................................

Brush (Signal) .................................................................................................

Snap Ring .......................................................................................................

Connector .......................................................................................................

Connector .......................................................................................................

Screw .............................................................................................................

Capscrew .......................................................................................................

Nut ..................................................................................................................

1 2 1 2 1 1 2 1 4 1 1 4 2 2 4 4 2 2 1 1 1 2 8 1

FOOTNOTES: a

Field Coil Set includes the thermal sensor

©2011 HYSTER COMPANY

See Service Manual for service procedures.

3-5

UNIT CODE A219 NORTH AMERICA

04/2011

TRANSAXLE ASSEMBLY (FIGURE 3-3)

3-6

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A219 NORTH AMERICA

04/2011

TRANSAXLE ASSEMBLY ITEM

1 1 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46

PART NO.

DESCRIPTION

1480492 1480493 1383730 1383731 1381112 1381106 1479820 1382507 1382508 1382509 1382510 1382511 1382512 178901 1521438 34820 167971 167970 361676 361675 1521437 2021914 304406 1382502 293614 39366 1382517 1382518 1382519 1382520 1375440 1374899 1503545 1503544 1381108 153835 153834 1382521 1382522 1382523 1382524 39369 302385 1382506 135658 1382504 1381124 1382513 1382514 1382515 1382516

Transaxle (LH) ....................................................................................................

Transaxle (RH) ...................................................................................................

Case (LH) .......................................................................................................

Case (RH) ......................................................................................................

Cover (RH) .....................................................................................................

Cover (LH) ......................................................................................................

Bearing Cap ...................................................................................................

Shim (0.017 in.) ..............................................................................................

Shim (0.018 in.) ..............................................................................................

Shim (0.020 in.) ..............................................................................................

Shim (0.022 in.) ..............................................................................................

Shim (0.024 in.) ..............................................................................................

Shim (0.025 in.) ..............................................................................................

Tape ...............................................................................................................

Drive Shaft ......................................................................................................

Seal ................................................................................................................

Bearing Cone .................................................................................................

Bearing Cup ...................................................................................................

Bearing Cone .................................................................................................

Bearing Cup (0,127 mm) ................................................................................

Gear ...............................................................................................................

Washer (0,279 mm) ........................................................................................

Nut (0,508 mm) ..............................................................................................

Bearing Cap ...................................................................................................

Capscrew .......................................................................................................

O-Ring ............................................................................................................

Shim (0.005 in.) ..............................................................................................

Shim (0.007 in.) ..............................................................................................

Shim (0.011 in.) ..............................................................................................

Shim (0.020 in.) ..............................................................................................

Bearing Cone .................................................................................................

Bearing Cup ...................................................................................................

Gear and Pinion .............................................................................................

Shaft ...........................................................................................................

Pinion .........................................................................................................

Bearing Cone .................................................................................................

Bearing Cup ...................................................................................................

Shim (0.005 in.) ..............................................................................................

Shim (0.007 in.) ..............................................................................................

Shim (0.011 in.) ..............................................................................................

Shim (0.020 in.) ..............................................................................................

O-Ring ............................................................................................................

Dowel .............................................................................................................

Bearing Cone .................................................................................................

Bearing Cup ...................................................................................................

Oil Seal ...........................................................................................................

Spacer ............................................................................................................

Shim (0.005 in.) ..............................................................................................

Shim (0.007 in.) ..............................................................................................

Shim (0.011 in.) ..............................................................................................

Shim (0.020 in.) ..............................................................................................

©2011 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 1 1 AR AR AR AR AR AR AR 1 1 1 1 1 1 1 1 1 1 7 1 AR AR AR AR 1 1 1 1 1 1 1 AR AR AR AR 1 1 2 2 1 1 AR AR AR AR 3-7

UNIT CODE A219 NORTH AMERICA

04/2011

TRANSAXLE ASSEMBLY ITEM 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62

3-8

PART NO. 156205 1381123 1381119 1381120 293631 2310841 264134 264159 14387 15290 21420 16041 251099 388049 292682 1479821 287817

DESCRIPTION

QTY

Seal ................................................................................................................

1 Spacer ............................................................................................................

1 Washer ...........................................................................................................

1 Nut ..................................................................................................................

1 Capscrew .......................................................................................................

9 Wheel Stud .....................................................................................................

5 Loctite ............................................................................................................. AR Adhesive ......................................................................................................... AR Fitting ..............................................................................................................

2 Fitting ..............................................................................................................

1 Breather ..........................................................................................................

1 Grease Fitting .................................................................................................

1 Loctite ............................................................................................................. AR Lockwasher ....................................................................................................

Cap .................................................................................................................

Capscrew .......................................................................................................

See Service Manual for service procedures.

9 1 4

©2011 HYSTER COMPANY

04/2011

UNIT CODE A219 NORTH AMERICA

NOTES

©2011 HYSTER COMPANY

See Service Manual for service procedures.

3-9

UNIT CODE A219 NORTH AMERICA

04/2011

DRIVE TIRE AND WHEEL ASSEMBLY (FIGURE 3-4) *ALSO LISTED UNDER OPTIONS*

3-10

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A219 NORTH AMERICA

04/2011

DRIVE TIRE AND WHEEL ASSEMBLY *ALSO LISTED UNDER OPTIONS* ITEM 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 3 4 5

PART NO.

DESCRIPTION

2042967 2039168 259645 2098617 2039168 1655317 2042969 2039168 237196 2042970 2039168 2042971 2044226 2039168 2044225 302977 216895 316678 320162

Drive Wheel Assembly (Rubber) ........................................................................

Drive Wheel ....................................................................................................

Cushion Tire ...................................................................................................

Drive Wheel Assembly (Non-marking Rubber) ...................................................

Drive Wheel ....................................................................................................

Cushion Tire ...................................................................................................

Drive Wheel Assembly (Poly-Durometer 92) ......................................................

Drive Wheel ....................................................................................................

Cushion Tire ...................................................................................................

Drive Wheel Assembly (Poly-Durometer 80) ......................................................

Drive Wheel ....................................................................................................

Cushion Tire ...................................................................................................

Wheel and Tire Assembly (Rubber)(Wide Lug) ..................................................

Drive Wheel ....................................................................................................

Cushion Tire ...................................................................................................

Wheel Nut ...........................................................................................................

Static Strap .........................................................................................................

Screw ..................................................................................................................

Washer ...............................................................................................................

©2011 HYSTER COMPANY

QTY

See Service Manual for service procedures.

2 1 1 2 1 1 2 1 1 2 1 1 2 1 1 10 1 1 1

3-11

UNIT CODE A219 NORTH AMERICA

04/2011

NOTES

3-12

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A219 NORTH AMERICA

04/2011

4

STEERING SYSTEM

04/2011

UNIT CODE A219 NORTH AMERICA

SECTION 4 STEERING SYSTEM DESCRIPTION

PAGE

STEER CONTROL UNIT .................................................................................................................................

4-6 STEER PUMP AND MOTOR .......................................................................................................................... 4-10 STEER WHEEL AND TIRE ASSEMBLY → S/N A219N01549Z .................................................................................................................................

4-2 S/N A219N01550Z → .................................................................................................................................

4-4 STEERING PUMP ...........................................................................................................................................

4-8 TRAIL AXLE .................................................................................................................................................... 4-12

©2011 HYSTER COMPANY

See Service Manual for service procedures.

4-1

UNIT CODE A219 NORTH AMERICA

04/2011

STEER WHEEL AND TIRE ASSEMBLY (FIGURE 4-1) (→ S/N A219N01549Z)

4-2

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A219 NORTH AMERICA

04/2011

STEER WHEEL AND TIRE ASSEMBLY (→ S/N A219N01549Z) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 27 27 28 28 28 29 30 31

PART NO. 136749 296418 1504075 302400 2048064 1504068 1462528 1492024 1482724 1502494 .....

2041741 2041736 2044397 2044396 1502530 292680 136687 296419 1504076 293615 190930 2304085 2307519 2311843 1502493 2302721 b 1506512 338603 2045999 c 1506513 1483107 2045999 2045998 a 86229 383789

DESCRIPTION

QTY

Screw ..................................................................................................................

4 Washer ............................................................................................................... 10 Washer ...............................................................................................................

6 Nut ......................................................................................................................

8 Capscrew ............................................................................................................

2 Capscrew ............................................................................................................

3 Nut ......................................................................................................................

3 Fitting ..................................................................................................................

2 Steering Control Unit ..........................................................................................

1 Handle ................................................................................................................

1 Steer Unit Actuator (FFigure 4-6)......................................................................

1 Bracket ................................................................................................................

1 Plate ...............................................................................................................

1 Hose Assy ...........................................................................................................

1 Hose Assy ...........................................................................................................

1 Screw ..................................................................................................................

1 Washer ...............................................................................................................

1 Nut ......................................................................................................................

1 Washer ...............................................................................................................

2 Spacer ................................................................................................................

3 Capscrew ............................................................................................................

2 Snap Ring ...........................................................................................................

1 Washer ...............................................................................................................

1 Thrust Washer ....................................................................................................

2 Knob ...................................................................................................................

1 Steering Handle ..................................................................................................

1 Bushing ..........................................................................................................

1 Wheel and Tire ...................................................................................................

2 Cushion Tire (92 Duro Poly) ...........................................................................

2 Wheel Hub ......................................................................................................

1 Wheel and Tire ...................................................................................................

2 Cushion Tire (80 Duro Poly) ...........................................................................

2 Wheel Hub ......................................................................................................

2 Nut ...................................................................................................................... 12 Seal .....................................................................................................................

2 Thread Sealant ................................................................................................... AR

FOOTNOTES: a b

Replace Standard O-Ring with this Washer Used On All Three Capacities

©2011 HYSTER COMPANY

c

Used Only On 3000 lb. Capacities

See Service Manual for service procedures.

4-3

UNIT CODE A219 NORTH AMERICA

04/2011

STEER WHEEL AND TIRE ASSEMBLY (FIGURE 4-2) (S/N A219N01550Z →)

4-4

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A219 NORTH AMERICA

04/2011

STEER WHEEL AND TIRE ASSEMBLY (S/N A219N01550Z →) ITEM 1 2 3 4 5 6 7 8 9 10 11 12 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 27 27 28 29 30

PART NO. 136749 296418 1504075 302400 2048064 1504068 1462528 1492024 1482724 1507932 2045997 2041741 2041736 2044397 2044396 1502530 292680 136687 296419 1504076 293615 190930 2304085 2307519 2311843 1507931 2302721 b 1506512 338603 2045999 2045998 a 86229 383789

DESCRIPTION

QTY

Screw ..................................................................................................................

4 Washer ............................................................................................................... 10 Washer ...............................................................................................................

9 Nut ......................................................................................................................

8 Capscrew ............................................................................................................

2 Capscrew ............................................................................................................

3 Nut ......................................................................................................................

3 Fitting ..................................................................................................................

2 Steering Control Unit ..........................................................................................

1 Control Handle ....................................................................................................

1 Steer Unit Actuator (FFigure 4-6)......................................................................

1 Bracket ................................................................................................................

1 Plate ...............................................................................................................

1 Hose Assy ...........................................................................................................

1 Hose Assy ...........................................................................................................

1 Screw ..................................................................................................................

1 Washer ...............................................................................................................

1 Nut ......................................................................................................................

1 Washer ...............................................................................................................

2 Spacer ................................................................................................................

3 Capscrew ............................................................................................................

2 Snap Ring ...........................................................................................................

1 Washer ...............................................................................................................

1 Thrust Washer ....................................................................................................

2 Knob ...................................................................................................................

1 Steering Tiller ......................................................................................................

1 Bushing ..........................................................................................................

1 Wheel and Tire ...................................................................................................

2 Cushion Tire (92 Duro Poly) ...........................................................................

2 Wheel Hub ......................................................................................................

1 Nut ...................................................................................................................... 12 Seal .....................................................................................................................

2 Thread Sealant ................................................................................................... AR

FOOTNOTES: a

Replace Standard O-Ring with this Washer

©2011 HYSTER COMPANY

b

Used On All Three Capacities

See Service Manual for service procedures.

4-5

UNIT CODE A219 NORTH AMERICA

04/2011

STEER CONTROL UNIT (FIGURE 4-3)

4-6

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A219 NORTH AMERICA

04/2011

STEER CONTROL UNIT ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

PART NO. 292683 16745 287854 287860 222381 2041648 1494237 2047827 2306145 1300165 1504125 b 2049551 b 78005 a 2305032 a 1327894 166857

DESCRIPTION

QTY

Lockwasher .........................................................................................................

Fitting ..................................................................................................................

Capscrew ............................................................................................................

Capscrew ............................................................................................................

Fitting ..................................................................................................................

Steering Pump ....................................................................................................

Steering Column .................................................................................................

Bracket ................................................................................................................

Tube Assy ...........................................................................................................

Spacer ................................................................................................................

Sensor ................................................................................................................

Hose Assy ...........................................................................................................

Hose ...................................................................................................................

Hose Assy ...........................................................................................................

Hose ...................................................................................................................

Clamp .................................................................................................................

4 2 2 2 2 1 1 1 1 2 1 1 1 1 1 2

FOOTNOTES: a

Used on Long Wheel Base

©2011 HYSTER COMPANY

b

Used on Short Wheel Base

See Service Manual for service procedures.

4-7

UNIT CODE A219 NORTH AMERICA

04/2011

STEERING PUMP (FIGURE 4-4)

4-8

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A219 NORTH AMERICA

04/2011

STEERING PUMP ITEM

1 2 3 4 5 6 7 8 9 10

PART NO. b 2043078 c 2033614 1452459 2034266 354669 358072 358069 2034265 354671 358076 358073 1309877 a 1322446 a 1322447 a 1322448

DESCRIPTION

QTY

Gear Pump .........................................................................................................

Gear Pump .........................................................................................................

Screw .............................................................................................................

Kit-Gasket .......................................................................................................

Needle Bearing ...............................................................................................

Snap Ring .......................................................................................................

Gear ...............................................................................................................

Drive Shaft ......................................................................................................

Pin ..................................................................................................................

Plug ................................................................................................................

Key .................................................................................................................

Drive Shaft ......................................................................................................

Plug (Plastic) ..................................................................................................

Plug (Plastic) ..................................................................................................

Plug (Steel) .....................................................................................................

1 1 8 1 4 2 3 1 2 1 2 1 1 1 1

FOOTNOTES: a b

Not Illustrated → S/N A219N01802A

©2011 HYSTER COMPANY

c

S/N A219N01803A →

See Service Manual for service procedures.

4-9

UNIT CODE A219 NORTH AMERICA

04/2011

STEER PUMP AND MOTOR (FIGURE 4-5)

4-10

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A219 NORTH AMERICA

04/2011

STEER PUMP AND MOTOR ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

PART NO.

DESCRIPTION

2049628 292681 293613 17223 2033614 16745 39362 2046252 2046555 320155 292679 302244 316826 320159 325056 324972 293629 383789

Steering Pump and Motor ...................................................................................

1 Lockwasher ....................................................................................................

4 Capscrew .......................................................................................................

4 Fitting ..............................................................................................................

1 Gear Pump .....................................................................................................

1 Fitting ..............................................................................................................

1 O-Ring ............................................................................................................

1 Motor ..............................................................................................................

1 Mounting Plate ...............................................................................................

1 Washer ...........................................................................................................

2 Washer ...........................................................................................................

2 Capscrew .......................................................................................................

2 Nut ......................................................................................................................

4 Washer ...............................................................................................................

8 Strip Seal (Rubber) .............................................................................................

4 Bracket ................................................................................................................

4 Capscrew ............................................................................................................

4 Thread Sealant ................................................................................................... AR

©2011 HYSTER COMPANY

QTY

See Service Manual for service procedures.

4-11

UNIT CODE A219 NORTH AMERICA

04/2011

TRAIL AXLE (FIGURE 4-6)

4-12

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A219 NORTH AMERICA

04/2011

TRAIL AXLE ITEM 1 2 3 4 5 6 7 8 8 9 10 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 43 44 45

PART NO. 2045997 2034281 2004005 1367822 1339396 1508484 136687 1462795 b 2049985 c 2093101 1465784 2045999 1525654 1465787 1495391 1465792 1503106 1465794 1503107 1465796 1465797 1465800 1465801 1465813 1465814 1495395 1465817 1465818 1465819 1465820 1465821 1465822 1465823 1465824 1465825 1465826 1465827 1465828 1465829 1471650 1495397 1495398 1495399 1465834 1495392 2044989 1653759 1503110 1495394 a 1503108 a 1471658

©2011 HYSTER COMPANY

DESCRIPTION

QTY

Steer Unit Actuator .............................................................................................

1 Potentiometer .................................................................................................

1 Strap Clamp ................................................................................................... AR Capscrew .......................................................................................................

1 Bracket ...........................................................................................................

1 Setscrew .........................................................................................................

1 Nut ..................................................................................................................

1 Fitting ..............................................................................................................

1 Wire Harness ..................................................................................................

1 Wire Harness (Main) ......................................................................................

1 Housing ..........................................................................................................

1 Wheel Hub ......................................................................................................

2 Flange ............................................................................................................

1 Cylinder ..........................................................................................................

2 Bushing ..........................................................................................................

2 Piston .............................................................................................................

2 Flange ............................................................................................................

1 Gear ...............................................................................................................

1 Wheel Stud ..................................................................................................... 12 Wear Ring ......................................................................................................

1 Cap .................................................................................................................

2 Bearing Set .....................................................................................................

2 Bearing Set .....................................................................................................

2 Bearing ...........................................................................................................

1 Bearing ...........................................................................................................

1 Sealing Ring ...................................................................................................

2 Sealing Ring ...................................................................................................

1 Sealing Ring ...................................................................................................

1 Ring ................................................................................................................

1 Shim ...............................................................................................................

1 Shim ...............................................................................................................

2 Shim ...............................................................................................................

1 Sealing Ring ...................................................................................................

1 Sealing Ring ...................................................................................................

1 O-Ring ............................................................................................................

2 Seal ................................................................................................................

2 Rod Wiper ......................................................................................................

4 Nut ..................................................................................................................

1 Lockwasher ....................................................................................................

1 Screw .............................................................................................................

8 Nut ..................................................................................................................

2 Washer ...........................................................................................................

2 Cotter Pin .......................................................................................................

2 Plug ................................................................................................................

1 Ring ................................................................................................................

2 Yoke NSS .......................................................................................................

1 Wheel Shaft ....................................................................................................

1 Nut ..................................................................................................................

3 Shim ...............................................................................................................

1 Nameplate ......................................................................................................

1 Pin ..................................................................................................................

2 See Service Manual for service procedures.

4-13

UNIT CODE A219 NORTH AMERICA

04/2011

TRAIL AXLE ITEM

PART NO. 1497558 1475399 1475400

DESCRIPTION

QTY

Kit-Seal ...........................................................................................................

Kit-Seal .......................................................................................................

Kit-Seal .......................................................................................................

1 1 1

FOOTNOTES: a b

Not Illustrated → S/N A219N02944E

4-14

c

S/N A219N02945E →

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A219 NORTH AMERICA

04/2011

5

BRAKE/ACCELERATOR SYSTEM

04/2011

UNIT CODE A219 NORTH AMERICA

SECTION 5 BRAKE/ACCELERATOR SYSTEM DESCRIPTION

PAGE

BRAKE PEDAL ASSEMBLY ...........................................................................................................................

ELECTRIC BRAKE ..........................................................................................................................................

5-2 5-4

©2011 HYSTER COMPANY

5-1

See Service Manual for service procedures.

UNIT CODE A219 NORTH AMERICA

04/2011

BRAKE PEDAL ASSEMBLY (FIGURE 5-1)

ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

5-2

PART NO.

DESCRIPTION

QTY

2044819 15115 15135 18419 220281 1493972 1468714 1480498 1480500 1486370 2309196 374160 1480504 325182 296159 1486527

Brake Pedal ........................................................................................................

Locknut ...........................................................................................................

Washer ...........................................................................................................

Lockwasher ....................................................................................................

Screw .............................................................................................................

Pad .................................................................................................................

Bushing ..........................................................................................................

Bracket ...........................................................................................................

Lever ..............................................................................................................

Brake Switch ..................................................................................................

Mounting Plate ...............................................................................................

Insulator ..........................................................................................................

Spring .............................................................................................................

Nut ..................................................................................................................

Capscrew .......................................................................................................

Bracket ...........................................................................................................

See Service Manual for service procedures.

1 1 1 2 2 1 2 1 1 1 1 1 1 3 3 1

©2011 HYSTER COMPANY

04/2011

UNIT CODE A219 NORTH AMERICA

NOTES

©2011 HYSTER COMPANY

See Service Manual for service procedures.

5-3

UNIT CODE A219 NORTH AMERICA

04/2011

ELECTRIC BRAKE (FIGURE 5-2)

5-4

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A219 NORTH AMERICA

04/2011

ELECTRIC BRAKE ITEM 1 2 2 3 4 5 6 7 8 9 10 11 12 13 14

PART NO.

DESCRIPTION

1515056 1514957 1486150 1551340 1514954 1510964 1486156 1510980 1486159 1551341 1514956 58929 7882 296417 292680 292501

Magnetic Brake ...................................................................................................

Coil .................................................................................................................

Spring .............................................................................................................

Spring .............................................................................................................

Armature .........................................................................................................

Adapter ...........................................................................................................

Spacer ............................................................................................................

Screw .............................................................................................................

Shim ...............................................................................................................

Friction Disk ....................................................................................................

Hub .................................................................................................................

Snap Ring ...........................................................................................................

Woodruff Key ......................................................................................................

Washer ...............................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

©2011 HYSTER COMPANY

QTY

See Service Manual for service procedures.

2 1 8 8 1 1 3 3 12 1 1 2 2 8 8 8

5-5

UNIT CODE A219 NORTH AMERICA

04/2011

NOTES

5-6

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A219 NORTH AMERICA

04/2011

6

HYDRAULIC SYSTEM

04/2011

UNIT CODE A219 NORTH AMERICA

SECTION 6 HYDRAULIC SYSTEM DESCRIPTION

PAGE

CONTROL VALVE AND ATTACHING PARTS ...............................................................................................

HYDRAULIC CONTROL VALVE .....................................................................................................................

HYDRAULIC PUMP ........................................................................................................................................

HYDRAULIC PUMP MOTOR ..........................................................................................................................

HYDRAULIC SYSTEM ....................................................................................................................................

HYDRAULIC TANK ASSEMBLY .....................................................................................................................

MAST PLUMBING ...........................................................................................................................................

PUMP CONTROLLER .....................................................................................................................................

©2011 HYSTER COMPANY

See Service Manual for service procedures.

6-10 6-12 6-14 6-16 6-2 6-6 6-18 6-8

6-1

UNIT CODE A219 NORTH AMERICA

04/2011

HYDRAULIC SYSTEM (FIGURE 6-1)

6-2

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A219 NORTH AMERICA

04/2011

HYDRAULIC SYSTEM ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 28 28 28 28 28 28 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43

PART NO. 352802 16458 16556 2044232 a 1450356 1478897 2042263 2042264 2042417 2042418 130845 127045 2046713 2044385 2044386 2302520 2302063 2043888 2044387 132861 293615 320157 313828 2049628 320159 16805 15134 316826 2042695 2040809 2042621 16569 16485 127574 16486 296025 166857 292512 292508 239503 293629 128408 1310611 1300165 203230 16540 16576 129563 292681 176640 320158

©2011 HYSTER COMPANY

DESCRIPTION

QTY

Grommet .............................................................................................................

1 Fitting ..................................................................................................................

1 Fitting ..................................................................................................................

4 Drip Shield ..........................................................................................................

2 Plug .....................................................................................................................

4 Hydraulic Tank ....................................................................................................

1 Hose Assy (Steer) ...............................................................................................

2 Tube (Steer) ........................................................................................................

1 Tube (Hoist) ........................................................................................................

1 Hose Assy (Hoist) ...............................................................................................

2 Clamp .................................................................................................................

4 Clamp (Hose) ......................................................................................................

6 Hose Assy ...........................................................................................................

1 Hose Assy ...........................................................................................................

4 Hose Assy ...........................................................................................................

1 Hose Assy ...........................................................................................................

1 Block ...................................................................................................................

2 Hose Assy ...........................................................................................................

1 Hose Assy ...........................................................................................................

1 Capscrew ............................................................................................................

2 Capscrew ............................................................................................................

3 Washer ............................................................................................................... 16 Nut ...................................................................................................................... 11 Steering Pump and Motor (FFigure 4-5)............................................................

1 Washer ............................................................................................................... 12 Capscrew ............................................................................................................

4 Washer ...............................................................................................................

4 Nut ......................................................................................................................

4 Hydraulic Pump Motor Assembly ........................................................................

1 Motor (See Fig. 6-5) (FFigure 6-7)................................................................

1 Pump (Kayaba) (FFigure 6-6).......................................................................

1 Fitting ..............................................................................................................

1 O-Ring ........................................................................................................

1 Fitting ..............................................................................................................

1 O-Ring ........................................................................................................

1 Capscrew .......................................................................................................

2 Clamp .................................................................................................................

2 Capscrew ............................................................................................................

2 Capscrew ............................................................................................................

2 Nut ......................................................................................................................

6 Capscrew ............................................................................................................

6 Clamp .................................................................................................................

2 Clamp .................................................................................................................

2 Spacer ................................................................................................................

2 Clamp .................................................................................................................

2 Connector ...........................................................................................................

2 Fitting ..................................................................................................................

2 Strap Clamp ........................................................................................................ AR Lockwasher .........................................................................................................

4 Bolt ......................................................................................................................

5 Washer ...............................................................................................................

6 See Service Manual for service procedures.

6-3

UNIT CODE A219 NORTH AMERICA

04/2011

HYDRAULIC SYSTEM ITEM 44

PART NO.

DESCRIPTION

QTY

136749

Screw ..................................................................................................................

1

FOOTNOTES: a

6-4

Not Illustrated

See Service Manual for service procedures.

©2011 HYSTER COMPANY

04/2011

UNIT CODE A219 NORTH AMERICA

NOTES

©2011 HYSTER COMPANY

See Service Manual for service procedures.

6-5

UNIT CODE A219 NORTH AMERICA

04/2011

HYDRAULIC TANK ASSEMBLY (FIGURE 6-2)

6-6

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A219 NORTH AMERICA

04/2011

HYDRAULIC TANK ASSEMBLY ITEM 1 2 2 2 3 4 5 6 7 8 9

PART NO.

DESCRIPTION

2041384 2042698 2045606 .....

112470 1302100 2043982 292681 176640 150879 246108

Hyd Tank Wldmt .................................................................................................

1 Hydraulic Filter ....................................................................................................

1 Filter Element .................................................................................................

1 Gasket ............................................................................................................

1 Fitting ..................................................................................................................

1 Sight Plug ...........................................................................................................

1 Breather ..............................................................................................................

1 Lockwasher .........................................................................................................

2 Bolt ......................................................................................................................

2 Fitting ..................................................................................................................

1 Sealant ................................................................................................................ AR

©2011 HYSTER COMPANY

QTY

See Service Manual for service procedures.

6-7

UNIT CODE A219 NORTH AMERICA

04/2011

PUMP CONTROLLER (FIGURE 6-3)

6-8

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A219 NORTH AMERICA

04/2011

PUMP CONTROLLER ITEM 1 2 3 4 5 6 7

PART NO. 2043586 292502 292680 136687 2045958 2049843 2049844 a 2045957

DESCRIPTION

QTY

Controller ............................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Nut ......................................................................................................................

Power Cable .......................................................................................................

Power Cable .......................................................................................................

Power Cable .......................................................................................................

Power Cable .......................................................................................................

1 4 4 4 1 1 1 1

FOOTNOTES: a

Not Illustrated

©2011 HYSTER COMPANY

See Service Manual for service procedures.

6-9

UNIT CODE A219 NORTH AMERICA

04/2011

CONTROL VALVE AND ATTACHING PARTS (FIGURE 6-4)

6-10

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A219 NORTH AMERICA

04/2011

CONTROL VALVE AND ATTACHING PARTS ITEM 1 1 1 2 3 4 5 6 7

PART NO. 2044922 2043642 2043643 c 2048183 b 2044381 ac 16457 c 2044384 b 2044383 129563

DESCRIPTION

QTY

Hydraulic Control Valve (Two Function) .............................................................

1 Hydraulic Control Valve (Three Function) ...........................................................

1 Hydraulic Control Valve (Four Function) .............................................................

1 Hose Assy ...........................................................................................................

1 Hose Assy ...........................................................................................................

1 Fitting ..................................................................................................................

2 Hose Assy ...........................................................................................................

1 Hose Assy ...........................................................................................................

1 Strap Clamp ........................................................................................................ AR

FOOTNOTES: a b

Four Function uses four fittings Used only on Four Function

©2011 HYSTER COMPANY

c

Used only on Three and Four Function

See Service Manual for service procedures.

6-11

UNIT CODE A219 NORTH AMERICA

04/2011

HYDRAULIC CONTROL VALVE (FIGURE 6-5)

6-12

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A219 NORTH AMERICA

04/2011

HYDRAULIC CONTROL VALVE KEY: A: Two Function Valve B: Three Function Valve C: Four Function Valve ITEM 1 1 2 2 3 3 4 4 4 5 5 5 6 6 6 7 7 7 8 8 8 9 9 9 10 10 10 10 11 11 12 13 14 15 15 16 17 17 18 18 19 20 21 22

PART NO.

DESCRIPTION

2044922 2044921 2043642 2043635 2043643 2043636 2045623 16485 1496177 2047576 16484 2045620 2047575 16486 1496175 2045617 16486 1496175 2045618 16486 1496175 2106000 16486 1496177 2045619 2047108 16484 2045620 2047573 16485 201783 138811 127574 2045614 16485 2047574 1498192 16486 2047572 16484 2045624 2045613 2047577 222443

Hydraulic Control Valve .....................................................................

Valve Block (2-Function) ...............................................................

Hydraulic Control Valve .....................................................................

Valve Block (3-Function) ...............................................................

Hydraulic Control Valve .....................................................................

Valve Block (4-Function) ...............................................................

Solenoid (Auxiliary 2) ........................................................................

O-Ring ...............................................................................................

Coil ....................................................................................................

Solenoid (Tilt) ................................................................................

O-Ring ......................................................................................

Coil (24 Volt) .................................................................................

Hydraulic Control Valve (Auxiliary) ................................................

O-Ring ......................................................................................

Coil ................................................................................................

Flow Valve (Lower) .......................................................................

O-Ring ......................................................................................

Coil ................................................................................................

Hydraulic Control Valve .................................................................

O-Ring ......................................................................................

Coil ................................................................................................

Solenoid (Lift/Lower Control) .........................................................

O-Ring ......................................................................................

Coil ................................................................................................

Solenoid (Auxiliary 1) ....................................................................

Cartridge Valve (Alternate Part) ....................................................

O-Ring ......................................................................................

Coil (24 Volt) .................................................................................

Relief Valve ...................................................................................

O-Ring ......................................................................................

Fitting ............................................................................................

Fitting ............................................................................................

Fitting ............................................................................................

Relief Valve ...................................................................................

O-Ring ......................................................................................

Valve (Counterbalance) ................................................................

Check Valve ..................................................................................

O-Ring ......................................................................................

Hydraulic Control Valve .................................................................

O-Ring ......................................................................................

Plug ...............................................................................................

Plug ...............................................................................................

Plug ...............................................................................................

Fitting ............................................................................................

©2011 HYSTER COMPANY

A

See Service Manual for service procedures.

1 1 .. .. .. .. ..

1 ..

1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 .. ..

1 ..

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4

QTY B .. ..

1 1 .. .. ..

1 ..

1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 ..

1 1 2

C .. .. .. ..

1 1 1 1 2 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 .. ..

1 ..

6-13

UNIT CODE A219 NORTH AMERICA

04/2011

HYDRAULIC PUMP (FIGURE 6-6)

6-14

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A219 NORTH AMERICA

04/2011

HYDRAULIC PUMP ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13

PART NO.

DESCRIPTION

2042621 ..... .....

1459240 ..... ..... ..... ..... ..... ..... ..... .....

1459239 1459241

Pump (Kayaba) ...................................................................................................

Snap Ring .......................................................................................................

Oil Seal ...........................................................................................................

Flange ............................................................................................................

Back-Up Ring .................................................................................................

Seal ................................................................................................................

Bushing ..........................................................................................................

O-Ring ............................................................................................................

Dowel Pin .......................................................................................................

Housing ..........................................................................................................

Idler Gear .......................................................................................................

Drive Gear ......................................................................................................

Cover ..............................................................................................................

Bolt .................................................................................................................

1 1 1 1 2 2 2 2 4 1 1 1 1 4

2043313 2043314

Kit-Gear ..........................................................................................................

Kit-Repair .......................................................................................................

1 1

©2011 HYSTER COMPANY

QTY

See Service Manual for service procedures.

6-15

UNIT CODE A219 NORTH AMERICA

04/2011

HYDRAULIC PUMP MOTOR (FIGURE 6-7)

6-16

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A219 NORTH AMERICA

04/2011

HYDRAULIC PUMP MOTOR ITEM 1 2 3 4 5 6 6 7 8 9 10 11 12 13

PART NO.

DESCRIPTION

2040809 1502724 1502725 1502726 1502727 1502728 1502729 4023728 1502730 1502731 1564328 1502733 1500182 1502735 1502736

Motor ...................................................................................................................

Bracket ...........................................................................................................

Bearing .......................................................................................................

Armature .........................................................................................................

Gasket ............................................................................................................

Plate ...............................................................................................................

Stator ..............................................................................................................

Screw .........................................................................................................

Brush Holder ..................................................................................................

Brush and Spring Kit (Contains 8 brushes and Spring) .............................

Protector .........................................................................................................

End Head .......................................................................................................

Bearing .......................................................................................................

Fan .................................................................................................................

Cover ..............................................................................................................

©2011 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 1 1 4 1 1 1 1 1 1 1

6-17

UNIT CODE A219 NORTH AMERICA

04/2011

MAST PLUMBING (FIGURE 6-8)

6-18

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A219 NORTH AMERICA

04/2011

MAST PLUMBING ITEM 1 2

PART NO.

DESCRIPTION

1467636 140612

Hose Assy ...........................................................................................................

Hose Clamp ........................................................................................................

©2011 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1

6-19

UNIT CODE A219 NORTH AMERICA

04/2011

NOTES

6-20

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A219 NORTH AMERICA

04/2011

7

MAST-TWO STAGE LIMITED FREE-LIFT

04/2011

UNIT CODE A219 NORTH AMERICA

SECTION 7 MAST-TWO STAGE LIMITED FREE-LIFT DESCRIPTION

PAGE

CARRIAGE TWO STAGE LIMITED FREE-LIFT ............................................................................................................

HEADER HOSE TWO STAGE LIMITED FREE-LIFT ............................................................................................................

INNER MAST TWO STAGE LIMITED FREE-LIFT ............................................................................................................

INTEGRAL SIDE-SHIFT CARRIAGE TWO STAGE LIMITED FREE-LIFT ............................................................................................................

INTEGRAL SIDE-SHIFT HYDRAULIC HOSES TWO AND THREE STAGE FULL FREE-LIFT ............................................................................................

TWO STAGE LIMITED FREE-LIFT ............................................................................................................

LOAD BACKREST EXTENSION TWO STAGE LIMITED FREE-LIFT ............................................................................................................

MAIN CYLINDER TWO STAGE LIMITED FREE-LIFT ............................................................................................................

MAIN LIFT TWO STAGE LIMITED FREE-LIFT ............................................................................................................

OUTER MAST TWO STAGE LIMITED FREE-LIFT ............................................................................................................

SIDE-SHIFT CYLINDER TWO STAGE LIMITED FREE-LIFT ............................................................................................................

TILT CYLINDER TWO STAGE LIMITED FREE-LIFT ............................................................................................................

TILT CYLINDER - ATTACHING PARTS TWO STAGE LIMITED FREE-LIFT ............................................................................................................

©2011 HYSTER COMPANY

See Service Manual for service procedures.

7-10 7-16 7-4 7-18 7-22 7-21 7-11 7-8 7-6 7-2 7-20 7-12 7-14

7-1

UNIT CODE A219 NORTH AMERICA

04/2011

OUTER MAST (FIGURE 7-1) TWO STAGE LIMITED FREE-LIFT

7-2

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A219 NORTH AMERICA

04/2011

OUTER MAST TWO STAGE LIMITED FREE-LIFT ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14

PART NO. a 2048880 a 1348058 1345216 215212 131716 104506 1333399 58901 129387 1348185 16001 2053761 1370722 292683 293651

DESCRIPTION

QTY

Mast Assy ...........................................................................................................

1 Outer Mast ......................................................................................................

1 Stubshaft ....................................................................................................

2 Wear Strip ......................................................................................................

2 Shim (0.020 in.) ..............................................................................................

4 O-Ring ............................................................................................................

4 Load Roller ("B") (3.63 in./3.62 in.) .................................................................

2 Snap Ring .......................................................................................................

2 Shim (0.020 in.) .............................................................................................. AR Bushing ..........................................................................................................

2 Grease Fitting .................................................................................................

2 Bushing (Trunnion) .........................................................................................

1 Cap .................................................................................................................

2 Lockwasher ....................................................................................................

4 Capscrew .......................................................................................................

4

FOOTNOTES: a

A552-3192-8513592

©2011 HYSTER COMPANY

See Service Manual for service procedures.

7-3

UNIT CODE A219 NORTH AMERICA

04/2011

INNER MAST (FIGURE 7-2) TWO STAGE LIMITED FREE-LIFT

7-4

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A219 NORTH AMERICA

04/2011

INNER MAST TWO STAGE LIMITED FREE-LIFT ITEM 1 2 3 4 5 6 7 8 9 10

PART NO. a 2048880 a 1349258 1345216 1333399 58901 129387 304526 1379685 1378698 1378699 37752

DESCRIPTION

QTY

Mast Assy ...........................................................................................................

1 Inner Mast ...........................................................................................................

1 Stubshaft ....................................................................................................

2 Load Roller ("B") (3.63 in./3.62 in.) .................................................................

2 Snap Ring .......................................................................................................

2 Shim (0.020 in.) .............................................................................................. AR Snap Ring .......................................................................................................

2 Chain Sheave .................................................................................................

2 Chain Sheave .............................................................................................

1 Ball Bearing ................................................................................................

1 Snap Ring ..................................................................................................

1

FOOTNOTES: a

A552-3192-8513592

©2011 HYSTER COMPANY

See Service Manual for service procedures.

7-5

UNIT CODE A219 NORTH AMERICA

04/2011

MAIN LIFT (FIGURE 7-3) TWO STAGE LIMITED FREE-LIFT

7-6

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A219 NORTH AMERICA

04/2011

MAIN LIFT TWO STAGE LIMITED FREE-LIFT ITEM 1 2 3 4 5 6 7 8 9 9 10 10 11 12 13 14 15 16 17 17 18 18 19 20 21 21 21 22 23 24 25 26

PART NO. a 2048880 1361366 1361370 161003 297649 292531 296422 323090 161003 16560 16485 16982 323061 1333392 292509 313828 17051 120938 323160 16485 189595 16486 14603 131358 1333382 1354915 1354917 1354916 1514866 15211 1369357 88441 1376101

DESCRIPTION

QTY

Mast Assy ...........................................................................................................

1 Cylinder Assy (LH) ..............................................................................................

1 Cylinder Assy (RH) .............................................................................................

1 Nut ......................................................................................................................

2 Ring ....................................................................................................................

2 Capscrew ............................................................................................................

2 Washer ...............................................................................................................

4 Spacer ................................................................................................................

2 Nut ......................................................................................................................

2 Fitting ..................................................................................................................

1 O-Ring ................................................................................................................

1 O-Ring ................................................................................................................

1 Lowering Control Valve .......................................................................................

1 Housing (Lowering Control) ................................................................................

1 Capscrew ............................................................................................................

2 Nut ......................................................................................................................

2 Fitting ..................................................................................................................

1 Spring .................................................................................................................

2 Washer ...............................................................................................................

2 O-Ring ................................................................................................................

1 Fitting ..................................................................................................................

2 O-Ring ................................................................................................................

1 Plug .....................................................................................................................

1 Snap Ring ...........................................................................................................

2 Washer (0.060 in.) ..............................................................................................

2 Washer (0.010 in.) .............................................................................................. AR Washer (0.060 in.) .............................................................................................. AR Washer (0.030 in.) .............................................................................................. AR Pin .......................................................................................................................

2 Cotter Pin ............................................................................................................

2 Chain Anchor ......................................................................................................

2 Chain ..................................................................................................................

2 Hose Assy ...........................................................................................................

2

FOOTNOTES: a

A552-3192-8513592

©2011 HYSTER COMPANY

See Service Manual for service procedures.

7-7

UNIT CODE A219 NORTH AMERICA

04/2011

MAIN CYLINDER (FIGURE 7-4) TWO STAGE LIMITED FREE-LIFT

7-8

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A219 NORTH AMERICA

04/2011

MAIN CYLINDER TWO STAGE LIMITED FREE-LIFT ITEM

1 1 2 2 3 4 5 6 7 8 9 10 11 12 13 14

PART NO.

DESCRIPTION

QTY

a 1361366 a 1361370 a 1361367 a 1361371 a 1361368 a 1361368 1371653 1362871 257913 297531 187388 190580 1319668 1356749 55407 330692 322824 322902

Cylinder Assy (LH) ..............................................................................................

Cylinder Assy (RH) .............................................................................................

Tube Wldmt-Cylinder (LH) ..............................................................................

Tube Wldmt-Cylinder (RH) .............................................................................

Cylinder Rod (LH) ...........................................................................................

Cylinder Rod (RH) ..........................................................................................

Gland ..............................................................................................................

Wear Ring ......................................................................................................

Check Valve ...................................................................................................

Washer ...........................................................................................................

Snap Ring .......................................................................................................

O-Ring ............................................................................................................

Rod Wiper ......................................................................................................

Rod Seal .........................................................................................................

O-Ring ............................................................................................................

Rod Seal .........................................................................................................

Back-Up Ring .................................................................................................

Wear Ring ......................................................................................................

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1

1360140

Kit-Seal ...............................................................................................................

1

FOOTNOTES: a

A552-3192-0-8601608

©2011 HYSTER COMPANY

See Service Manual for service procedures.

7-9

UNIT CODE A219 NORTH AMERICA

04/2011

CARRIAGE (FIGURE 7-5) TWO STAGE LIMITED FREE-LIFT

ITEM 1 2 3 4 5 6 7 8 9 10 11

7-10

PART NO.

DESCRIPTION

QTY

1353324 1345216 58901 129387 366115 1333399 1369345 1353408 131358 1514866 15211

Carriage Wldmt ...................................................................................................

1 Stubshaft .............................................................................................................

6 Snap Ring ...........................................................................................................

6 Shim (0.020 in.) .................................................................................................. AR Spacer ................................................................................................................

2 Load Roller ("B") (3.63 in./3.62 in.) .....................................................................

6 Chain Anchor (Dual Hole) ...................................................................................

2 Pin .......................................................................................................................

2 Snap Ring ...........................................................................................................

4 Pin .......................................................................................................................

2 Cotter Pin ............................................................................................................

2

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A219 NORTH AMERICA

04/2011

LOAD BACKREST EXTENSION (FIGURE 7-6) TWO STAGE LIMITED FREE-LIFT

ITEM 1 2 3 3 4

PART NO.

DESCRIPTION

1349446 1353533 221771 296423 300937

Load Backrest (38.5 in.) ......................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Washer (Optional HD) ........................................................................................

Nut ......................................................................................................................

©2011 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 4 4 4 4

7-11

UNIT CODE A219 NORTH AMERICA

04/2011

TILT CYLINDER (FIGURE 7-7) TWO STAGE LIMITED FREE-LIFT

7-12

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A219 NORTH AMERICA

04/2011

TILT CYLINDER TWO STAGE LIMITED FREE-LIFT KEY: A: 5° Forward Tilt/5° Back Tilt B: 10° Forward Tilt/5° Back Tilt ITEM

1 2 3 4 4 5 5 6 7 8 9 10

PART NO.

QTY A B

DESCRIPTION

2047065 2033757 2302899 .....

2308174 2050282 2311444 2308691 2307114 ..... ..... .....

2047064 ..... a 39374

Tilt Cylinder (Group No. 8603390) .............................................................

Cylinder Assy (Group No. 8603353) ..........................................................

Locknut .......................................................................................................

Seal ............................................................................................................

Piston .........................................................................................................

Cylinder Rod (Standard) ............................................................................

Cylinder Rod (Bottlers) ...............................................................................

Tube Wldmt-Cylinder (Bottlers) ..................................................................

Tube Wldmt-Cylinder (Standard) ...............................................................

Seal ............................................................................................................

O-Ring ........................................................................................................

Back-Up Ring .............................................................................................

Gland ..........................................................................................................

Wiper Ring .................................................................................................

O-Ring ........................................................................................................

2 ..

1 1 1 1 .. ..

1 1 1 1 1 1 1

..

2 1 1 1 ..

1 1 ..

1 1 1 1 1 1

1494719

Kit-Seal .......................................................................................................

1

1

FOOTNOTES: a

Not Illustrated

©2011 HYSTER COMPANY

See Service Manual for service procedures.

7-13

UNIT CODE A219 NORTH AMERICA

04/2011

TILT CYLINDER - ATTACHING PARTS (FIGURE 7-8) TWO STAGE LIMITED FREE-LIFT

7-14

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A219 NORTH AMERICA

04/2011

TILT CYLINDER - ATTACHING PARTS TWO STAGE LIMITED FREE-LIFT ITEM 1 2 3 4 5 6 7 7 7 8 9 9 10 10 10 11 12 13

PART NO. 293651 292683 292656 292514 388049 292682 1371287 1348188 c 1348187 c 16001 1363260 b 2047065 a 2033757 308117 c 1371526 c 16015 15236 197069 300982

DESCRIPTION

QTY

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Capscrew ............................................................................................................

2 2 2 2

Lockwasher .........................................................................................................

Washer ...............................................................................................................

Pin .......................................................................................................................

Pin .......................................................................................................................

Grease Fitting .....................................................................................................

Rod End ..............................................................................................................

Tilt Cylinder (Standard) .......................................................................................

Cylinder Assy (Bottlers') .....................................................................................

Pin .......................................................................................................................

Pin .......................................................................................................................

Grease Fitting .....................................................................................................

Cotter Pin ............................................................................................................

Washer ...............................................................................................................

Bushing ...............................................................................................................

2 2 2 2 2 2 2 2 2 2 2 2 6 2

FOOTNOTES: a b

10° Tilt/5° Back Tilt 5° Tilt/5° Back Tilt

©2011 HYSTER COMPANY

c

4/2002 →

See Service Manual for service procedures.

7-15

UNIT CODE A219 NORTH AMERICA

04/2011

HEADER HOSE (FIGURE 7-9) TWO STAGE LIMITED FREE-LIFT

7-16

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A219 NORTH AMERICA

04/2011

HEADER HOSE TWO STAGE LIMITED FREE-LIFT KEY: A: Three Function B: Four Function ITEM 1 2 3 4 5 6 7 8 9 10 10 11 12 13 14 15 16 17 18 19 20 21 22 23

QTY A B

PART NO.

DESCRIPTION

1398497 1345348 1353530 292508 1345412 1345413 313828 1363486 1360548 .....

1494017 1345190 313805 292533 1360386 292683 136704 287816 1360507 1345348 1360508 1375574 1360549 16693

Hose Assy ..................................................................................................

Clamp .........................................................................................................

Hose Clamp ...............................................................................................

Capscrew ...................................................................................................

Bracket (RH) ..............................................................................................

Bracket (LH) ...............................................................................................

Nut ..............................................................................................................

Bracket .......................................................................................................

Stubshaft ....................................................................................................

Bushing ......................................................................................................

Hose Sheave ..............................................................................................

Washer .......................................................................................................

Nut ..............................................................................................................

Capscrew ...................................................................................................

Clamp .........................................................................................................

Lockwasher ................................................................................................

Capscrew ...................................................................................................

Capscrew ...................................................................................................

Clamp .........................................................................................................

Clamp .........................................................................................................

Clamp .........................................................................................................

Strap ...........................................................................................................

Spacer ........................................................................................................

Nut ..............................................................................................................

©2011 HYSTER COMPANY

See Service Manual for service procedures.

2 1 4 4 1 ..

6 1 1 1 1 2 2 1 1 1 2 2 4 2 2 2 1 2

4 2 8 8 1 1 12 2 2 1 2 4 4 2 2 2 4 4 8 4 4 4 2 2

7-17

UNIT CODE A219 NORTH AMERICA

04/2011

INTEGRAL SIDE-SHIFT CARRIAGE (FIGURE 7-10) TWO STAGE LIMITED FREE-LIFT

7-18

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A219 NORTH AMERICA

04/2011

INTEGRAL SIDE-SHIFT CARRIAGE TWO STAGE LIMITED FREE-LIFT ITEM 1 2 3 4 4 5 5 6 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

PART NO.

DESCRIPTION

1486175 1488995 1489010 .....

2043531 2046243 2043533 2046244 2043530 2053668 226458 221775 1401746 18832 302397 16041 1333399 58901 129387 366115 1369345 1353408 131358 1514866 15211 1498326

Side-Shift Carriage (38 in.) .................................................................................

Carriage Wldmt (Inner) (38 in.) .......................................................................

Carriage Wldmt (Outer) (38.5 in.) ...................................................................

Side-Shift Cylinder (FFigure 7-11)................................................................

Bearing (Upper) ..............................................................................................

Bearing (Upper) (Bronze) (Service Option) ....................................................

Bearing (Lower) ..............................................................................................

Bearing (Lower) (Bronze) (Service Option) ....................................................

Hook (Lower) ..................................................................................................

Hook (Lower) (Bronze) (Service Option) ........................................................

Capscrew .......................................................................................................

Washer ...........................................................................................................

Pin ..................................................................................................................

Cotter Pin .......................................................................................................

Dowel .............................................................................................................

Grease Fitting .................................................................................................

Load Roller ("B") (3.63 in./3.62 in.) .................................................................

Snap Ring .......................................................................................................

Shim (0.020 in.) ..............................................................................................

Spacer ............................................................................................................

Chain Anchor (Dual Hole) ..............................................................................

Pin ..................................................................................................................

Snap Ring .......................................................................................................

Pin ..................................................................................................................

Cotter Pin .......................................................................................................

Shim ...............................................................................................................

©2011 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 2 2 2 2 2 2 2 4 4 2 2 1 2 6 6 28 6 2 2 4 2 3

7-19

UNIT CODE A219 NORTH AMERICA

04/2011

SIDE-SHIFT CYLINDER (FIGURE 7-11) TWO STAGE LIMITED FREE-LIFT

ITEM 1 2 3 4 5 6

7-20

PART NO.

DESCRIPTION

QTY

2043528 1489016 1489037 1489035 1498325 1489039 302487

Sideshift Cylinder Assembly ...............................................................................

Sideshift Cylinder ................................................................................................

Rod Seal .............................................................................................................

O-Ring ................................................................................................................

Retainer ..............................................................................................................

Rod Wiper ...........................................................................................................

Roll Pin ...............................................................................................................

1 1 2 2 2 2 1

1503096

Kit-Seal ...............................................................................................................

1

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A219 NORTH AMERICA

04/2011

INTEGRAL SIDE-SHIFT HYDRAULIC HOSES (FIGURE 7-12) TWO STAGE LIMITED FREE-LIFT

ITEM 1 2 3 4

PART NO.

DESCRIPTION

1503476 1503478 2033612 16558

Hose Assy ...........................................................................................................

Hose Assy ...........................................................................................................

Strap Clamp ........................................................................................................

Fitting ..................................................................................................................

©2011 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 2

7-21

UNIT CODE A219 NORTH AMERICA

04/2011

INTEGRAL SIDE-SHIFT HYDRAULIC HOSES (FIGURE 7-13) TWO AND THREE STAGE FULL FREE-LIFT

ITEM 1 1 2 2 3 4

PART NO. b 1489050 a 1489050 b 1503481 a 1489051 129563 16558

DESCRIPTION

QTY

Hose Assy ...........................................................................................................

Hose Assy ...........................................................................................................

Hose Assy ...........................................................................................................

Hose Assy ...........................................................................................................

Strap Clamp ........................................................................................................

Fitting ..................................................................................................................

1 1 1 1 1 2

FOOTNOTES: a

Three Stage Full Free-Lift

7-22

b

Two Stage Full Free-Lift

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A219 NORTH AMERICA

04/2011

8

MAST-THREE STAGE FULL FREE-LIFT

04/2011

UNIT CODE A219 NORTH AMERICA

SECTION 8 MAST-THREE STAGE FULL FREE-LIFT DESCRIPTION

PAGE

CARRIAGE THREE STAGE FULL FREE-LIFT ..............................................................................................................

FREE-LIFT THREE STAGE FULL FREE-LIFT ..............................................................................................................

FREE-LIFT CYLINDER THREE STAGE FULL FREE-LIFT ..............................................................................................................

HEADER HOSE THREE STAGE FULL FREE-LIFT ..............................................................................................................

INNER MAST THREE STAGE FULL FREE-LIFT ..............................................................................................................

INTEGRAL SIDE-SHIFT CARRIAGE THREE STAGE FULL FREE-LIFT ..............................................................................................................

INTERMEDIATE MAST THREE STAGE FULL FREE-LIFT ..............................................................................................................

LOAD BACKREST EXTENSION THREE STAGE FULL FREE-LIFT ..............................................................................................................

MAIN CYLINDER THREE STAGE FULL FREE-LIFT ..............................................................................................................

MAIN LIFT THREE STAGE FULL FREE-LIFT ..............................................................................................................

OUTER MAST THREE STAGE FULL FREE-LIFT ..............................................................................................................

TILT CYLINDER THREE STAGE FULL FREE-LIFT ..............................................................................................................

TILT CYLINDER - ATTACHING PARTS THREE STAGE FULL FREE-LIFT ..............................................................................................................

©2011 HYSTER COMPANY

See Service Manual for service procedures.

8-20 8-12 8-18 8-26 8-6 8-22 8-4 8-24 8-14 8-8 8-2 8-30 8-32

8-1

UNIT CODE A219 NORTH AMERICA

04/2011

OUTER MAST (FIGURE 8-1) THREE STAGE FULL FREE-LIFT

8-2

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A219 NORTH AMERICA

04/2011

OUTER MAST THREE STAGE FULL FREE-LIFT A556 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4

4460 mm (175.6 in.)

4760 mm (187.4 in.)

5510 mm (216.9 in.)

A556 4460

A556 4760

A556 5510

2049067

2049069

2049074

1348056

1348058

1348064

Mast Group Number Mast Assy 1

Outer Mast

ITEM

PART NO.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

b. . . . . b. . . . .

1345216 215212 131716 104506 1333399 58901 129387 1348185 16001 2053761 1370722 292683 293651 1534642 1488398 a 1534641

DESCRIPTION

QTY

Mast Assy ...........................................................................................................

1 Outer Mast ......................................................................................................

1 Stubshaft ....................................................................................................

2 Wear Strip ......................................................................................................

2 Shim (0.020 in.) ..............................................................................................

4 O-Ring ............................................................................................................

4 Load Roller ("B") (3.63 in./3.62 in.) .................................................................

2 Snap Ring .......................................................................................................

2 Shim (0.020 in.) .............................................................................................. AR Bushing ..........................................................................................................

2 Grease Fitting .................................................................................................

2 Bushing (Trunnion) .........................................................................................

1 Cap .................................................................................................................

2 Lockwasher ....................................................................................................

4 Capscrew .......................................................................................................

4 Bracket ................................................................................................................

1 Switch Proximity .................................................................................................

1 Wire Harness ......................................................................................................

1

FOOTNOTES: a

Not Illustrated

©2011 HYSTER COMPANY

b

Refer to Table

See Service Manual for service procedures.

8-3

UNIT CODE A219 NORTH AMERICA

04/2011

INTERMEDIATE MAST (FIGURE 8-2) THREE STAGE FULL FREE-LIFT

8-4

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A219 NORTH AMERICA

04/2011

INTERMEDIATE MAST THREE STAGE FULL FREE-LIFT A556 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4

4460 mm (175.6 in.)

4760 mm (187.4 in.)

5510 mm (216.9 in.)

A556 4460

A556 4760

A556 5510

2049067

2049069

2049074

1352956

1352958

1352963

Mast Group Number Mast Assy 1 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13

Intermediate Mast PART NO. a. . . . . a. . . . .

1345216 215212 131716 104506 1333399 58901 129387 230518 1379685 1378698 1378699 37752

DESCRIPTION

QTY

Mast Assy ...........................................................................................................

1 Intermediate Mast ...........................................................................................

1 Stubshaft ....................................................................................................

4 Wear Strip ......................................................................................................

2 Shim (0.020 in.) ..............................................................................................

4 O-Ring ............................................................................................................

4 Load Roller ("B") (3.63 in./3.62 in.) .................................................................

4 Snap Ring .......................................................................................................

4 Shim (0.020 in.) .............................................................................................. AR Plug ................................................................................................................

2 Chain Sheave .................................................................................................

2 Chain Sheave .............................................................................................

1 Ball Bearing ................................................................................................

1 Snap Ring ..................................................................................................

2

FOOTNOTES: a

Refer to Table

©2011 HYSTER COMPANY

See Service Manual for service procedures.

8-5

UNIT CODE A219 NORTH AMERICA

04/2011

INNER MAST (FIGURE 8-3) THREE STAGE FULL FREE-LIFT

8-6

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A219 NORTH AMERICA

04/2011

INNER MAST THREE STAGE FULL FREE-LIFT A556 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4

4460 mm (175.6 in.)

4760 mm (187.4 in.)

5510 mm (216.9 in.)

A556 4460

A556 4760

A556 5510

2049067

2049069

2049074

1352856

1352858

1352863

Mast Group Number Mast Assy 1 ITEM 1 2 3 4 5

Inner Mast PART NO. a. . . . . a. . . . .

1345216 58901 129387 1333399

DESCRIPTION

QTY

Mast Assy ...........................................................................................................

1 Inner Mast ......................................................................................................

1 Stubshaft ....................................................................................................

2 Snap Ring .......................................................................................................

2 Shim (0.020 in.) .............................................................................................. AR Load Roller ("B") (3.63 in./3.62 in.) .................................................................

2

FOOTNOTES: a

Refer to Table

©2011 HYSTER COMPANY

See Service Manual for service procedures.

8-7

UNIT CODE A219 NORTH AMERICA

04/2011

MAIN LIFT (FIGURE 8-4) THREE STAGE FULL FREE-LIFT

8-8

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A219 NORTH AMERICA

04/2011

MAIN LIFT THREE STAGE FULL FREE-LIFT A556 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4

4460 mm (175.6 in.)

4760 mm (187.4 in.)

5510 mm (216.9 in.)

A556 4460

A556 4760

A556 5510

164474

88441

177352

Mast Group Number 1 ITEM 1 2 3 4 5 6 7 8 9 10 10 10 11 12 13 14 15 16 17 17 18 19 19 20 20 21 22 23 24 25 26 27 28 29 30 31 32 33

Chain PART NO. a. . . . . ..... .....

292531 296422 323090 300937 131358 1333382 1354915 1354916 1354917 136681 313828 1363250 287851 1363251 1353399 323061 16982 1333392 16560 16485 16543 16486 1376100 1376101 17051 120938 323160 189595 1369357 1514866 15211 1365140 15223 161003 297649

©2011 HYSTER COMPANY

DESCRIPTION

QTY

Chain ..................................................................................................................

2 Lift Cylinder (LH) (FFigure 8-6)..........................................................................

1 Lift Cylinder (RH) (FFigure 8-6).........................................................................

1 Capscrew ............................................................................................................

2 Washer ...............................................................................................................

4 Spacer ................................................................................................................

2 Nut ......................................................................................................................

2 Snap Ring ...........................................................................................................

2 Washer (0.060 in.) ..............................................................................................

2 Washer (0.010 in.) .............................................................................................. AR Washer (0.030 in.) .............................................................................................. AR Washer (0.060 in.) .............................................................................................. AR Capscrew ............................................................................................................

2 Nut ......................................................................................................................

4 Plate ....................................................................................................................

1 Capscrew ............................................................................................................

2 Clamp .................................................................................................................

1 Tube Assy ...........................................................................................................

1 Lowering Control Valve .......................................................................................

1 O-Ring ............................................................................................................

1 Housing (Lowering Control) ................................................................................

1 Fitting ..................................................................................................................

1 O-Ring ............................................................................................................

1 Connector ...........................................................................................................

1 O-Ring ............................................................................................................

1 Hose Assy ...........................................................................................................

1 Hose Assy ...........................................................................................................

1 Fitting ..................................................................................................................

1 Spring .................................................................................................................

2 Washer ...............................................................................................................

2 Fitting ..................................................................................................................

2 Chain Anchor ......................................................................................................

2 Pin .......................................................................................................................

4 Cotter Pin ............................................................................................................

4 Chain Anchor ......................................................................................................

2 Cotter Pin ............................................................................................................

2 Nut ......................................................................................................................

4 Ring ....................................................................................................................

4

See Service Manual for service procedures.

8-9

UNIT CODE A219 NORTH AMERICA

04/2011

FOOTNOTES: a

Refer to Table

8-10

See Service Manual for service procedures.

©2011 HYSTER COMPANY

04/2011

UNIT CODE A219 NORTH AMERICA

NOTES

©2011 HYSTER COMPANY

See Service Manual for service procedures.

8-11

UNIT CODE A219 NORTH AMERICA

04/2011

FREE-LIFT (FIGURE 8-5) THREE STAGE FULL FREE-LIFT

8-12

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A219 NORTH AMERICA

04/2011

FREE-LIFT THREE STAGE FULL FREE-LIFT A556 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4

4460 mm (175.6 in.)

4760 mm (187.4 in.)

5510 mm (216.9 in.)

A556 4460

A556 4760

A556 5510

Mast Group Number 1

Chain

231082

231083

88436

2

Hose Assy

1363306

1363308

1363313

ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 21 22 23 24 25 26 27 28

PART NO. a. . . . . a. . . . .

161003 297649 1514866 15211 1369357 1395285 292527 292683 1353547 302461 1489972 292528 320161 300937 1379496 1337905 292533 1360534 1343989 .....

1379685 37752 1378699 1378698 304526 131358 .....

DESCRIPTION

QTY

Chain ..................................................................................................................

Hose Assy ...........................................................................................................

Nut ......................................................................................................................

Ring ....................................................................................................................

Pin .......................................................................................................................

Cotter Pin ............................................................................................................

Chain Anchor ......................................................................................................

Chain Guard .......................................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Bracket ................................................................................................................

Roll Pin ...............................................................................................................

Bracket ................................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Nut ......................................................................................................................

Flow Valve ..........................................................................................................

Crosshead ..........................................................................................................

Capscrew ............................................................................................................

Stubshaft .............................................................................................................

Hose Sheave ......................................................................................................

Bushing ..........................................................................................................

Chain Sheave .....................................................................................................

Snap Ring .......................................................................................................

Ball Bearing ....................................................................................................

Chain Sheave .................................................................................................

Snap Ring ...........................................................................................................

Snap Ring ...........................................................................................................

Free-Lift Cylinder (FFigure 8-7).........................................................................

2 1 2 2 2 2 2 2 2 3 1 2 1 4 6 4 1 1 1 1 1 1 2 2 1 1 2 1 1

FOOTNOTES: a

Refer to Table

©2011 HYSTER COMPANY

See Service Manual for service procedures.

8-13

UNIT CODE A219 NORTH AMERICA

04/2011

MAIN CYLINDER (FIGURE 8-6) THREE STAGE FULL FREE-LIFT

8-14

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A219 NORTH AMERICA

04/2011

MAIN CYLINDER THREE STAGE FULL FREE-LIFT LEFT HAND LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION 1 2 3 4 ITEM

4460 mm (175.6 in.)

4760 mm (187.4 in.)

5510 mm (216.9 in.)

Mast Group Number

A556 4460

A556 4760

A556 5510

Cylinder Group Number

8601706

8601708

8601713

1362702

1362715

1362745

Cylinder Assy 1

Tube WldmtCylinder

1362703

1362716

1366057

2

Cylinder Rod

1362704

1362717

1362746

RIGHT HAND LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION 1 2 3 4 ITEM

4460 mm (175.6 in.)

4760 mm (187.4 in.)

5510 mm (216.9 in.)

Mast Group Number

A556 4460

A556 4760

A556 5510

Cylinder Group Number

8601756

8601758

8601763

1362706

1362719

1362749

Cylinder Assy 1

Tube WldmtCylinder

1362713

1362726

1362756

2

Cylinder Rod

1362704

1362717

1362746

ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

PART NO. a. . . . . a. . . . . a. . . . .

1371653 1355610 257913 297531 187388 190580 1319668 1356749 55407 330692 322824 1362871 1362875 322902

©2011 HYSTER COMPANY

DESCRIPTION

QTY

Cylinder Assy ......................................................................................................

Tube Wldmt-Cylinder ......................................................................................

Cylinder Rod ...................................................................................................

Gland ..............................................................................................................

Spacer ............................................................................................................

Check Valve ...................................................................................................

Washer ...........................................................................................................

Snap Ring .......................................................................................................

O-Ring ............................................................................................................

Rod Wiper ......................................................................................................

Rod Seal .........................................................................................................

O-Ring ............................................................................................................

Rod Seal .........................................................................................................

Back-Up Ring .................................................................................................

Wear Ring ......................................................................................................

Piston Ring .....................................................................................................

Wear Ring ......................................................................................................

See Service Manual for service procedures.

1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 8-15

UNIT CODE A219 NORTH AMERICA

04/2011

MAIN CYLINDER THREE STAGE FULL FREE-LIFT ITEM

PART NO.

DESCRIPTION

QTY

1360139

Kit-Seal ...............................................................................................................

1

FOOTNOTES: a

Refer to Table

8-16

See Service Manual for service procedures.

©2011 HYSTER COMPANY

04/2011

UNIT CODE A219 NORTH AMERICA

NOTES

©2011 HYSTER COMPANY

See Service Manual for service procedures.

8-17

UNIT CODE A219 NORTH AMERICA

04/2011

FREE-LIFT CYLINDER (FIGURE 8-7) THREE STAGE FULL FREE-LIFT

8-18

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A219 NORTH AMERICA

04/2011

FREE-LIFT CYLINDER THREE STAGE FULL FREE-LIFT A556 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION 1 2 3 4 ITEM

4460 mm (175.6 in.)

4760 mm (187.4 in.)

5510 mm (216.9 in.)

Mast Group Number

A556 4460

A556 4760

A556 5510

Cylinder Group Number

8601906

8601908

8601914

1362886

1362888

1362894

Cylinder Assy 1

Tube WldmtCylinder

1362923

1362925

1362931

2

Cylinder Rod

1362960

1362962

1362968

ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

PART NO.

DESCRIPTION

QTY

a. . . . . a. . . . . a. . . . .

2013099 1358970 1362880 147973 55146 2013089 201829 1362881 257913 190580 297531 187388 1361302 190887

Cylinder Assy ......................................................................................................

Tube Wldmt-Cylinder ......................................................................................

Cylinder Rod ...................................................................................................

Rod Wiper ......................................................................................................

Rod Seal .........................................................................................................

Gland ..............................................................................................................

Back-Up Ring .................................................................................................

O-Ring ............................................................................................................

Back-Up Ring .................................................................................................

Rod Seal .........................................................................................................

Wear Ring ......................................................................................................

Check Valve ...................................................................................................

O-Ring ............................................................................................................

Washer ...........................................................................................................

Snap Ring .......................................................................................................

Screw .............................................................................................................

Sealing Ring ...................................................................................................

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

1360141

Kit-Seal ...............................................................................................................

1

FOOTNOTES: a

Refer to Table

©2011 HYSTER COMPANY

See Service Manual for service procedures.

8-19

UNIT CODE A219 NORTH AMERICA

04/2011

CARRIAGE (FIGURE 8-8) THREE STAGE FULL FREE-LIFT

ITEM 1 2 3 4 5 6 6 6 6 7 8 9 10 11 8-20

PART NO.

DESCRIPTION

QTY

1353467 1345216 58901 129387 366115 1363272 1393142 1395176 1395174 1369345 1353408 131358 1514866 15211

Carriage Wldmt ...................................................................................................

1 Stubshaft .............................................................................................................

6 Snap Ring ...........................................................................................................

6 Shim (0.020 in.) .................................................................................................. AR Spacer ................................................................................................................

2 Load Roller (3.24 in.) ..........................................................................................

6 Load Roller ("B") (3.24 in.) (Optional) .................................................................

6 Load Roller ("A") (3.23 in.) (Optional) .................................................................

6 Load Roller ("A") (3.22 in.) (Optional) .................................................................

6 Chain Anchor (Dual Hole) ...................................................................................

2 Pin .......................................................................................................................

2 Snap Ring ...........................................................................................................

4 Pin .......................................................................................................................

2 Cotter Pin ............................................................................................................

2 See Service Manual for service procedures.

©2011 HYSTER COMPANY

04/2011

UNIT CODE A219 NORTH AMERICA

NOTES

©2011 HYSTER COMPANY

See Service Manual for service procedures.

8-21

UNIT CODE A219 NORTH AMERICA

04/2011

INTEGRAL SIDE-SHIFT CARRIAGE (FIGURE 8-9) THREE STAGE FULL FREE-LIFT

8-22

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A219 NORTH AMERICA

04/2011

INTEGRAL SIDE-SHIFT CARRIAGE THREE STAGE FULL FREE-LIFT ITEM 1 2 3 4 4 5 5 6 6 7 8 9 10 11 12 13 14 14 15 16 17 18 19 20 21

PART NO.

DESCRIPTION

1486177 1488997 1489010 .....

2043531 2046243 2043533 2046244 2043530 2053668 226458 15160 293646 1493304 302397 16041 317735 1369345 1504010 131358 1514866 15211 1363272 129387 366115 58901

Side-Shift Carriage (38 in.) .................................................................................

Carriage Wldmt (Inner) (38 in.) .......................................................................

Carriage Wldmt (Outer) (38.5 in.) ...................................................................

Side-Shift Cylinder ..........................................................................................

Bearing (Upper) ..............................................................................................

Bearing (Upper) (Bronze) (Service Option) ....................................................

Bearing (Lower) ..............................................................................................

Bearing (Lower) (Bronze) (Service Option) ....................................................

Hook (Lower) ..................................................................................................

Hook (Lower) (Bronze) (Service Option) ........................................................

Capscrew .......................................................................................................

Washer ...........................................................................................................

Capscrew .......................................................................................................

Washer ...........................................................................................................

Dowel .............................................................................................................

Grease Fitting .................................................................................................

Pin ..................................................................................................................

Chain Anchor (Dual Hole) ..............................................................................

Chain Anchor (Single Hole) ............................................................................

Snap Ring .......................................................................................................

Pin ..................................................................................................................

Cotter Pin .......................................................................................................

Load Roller (3.24 in.) ......................................................................................

Shim (0.020 in.) ..............................................................................................

Spacer ............................................................................................................

Snap Ring .......................................................................................................

©2011 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 2 2 2 2 2 2 4 4 2 2 1 2 2 2 2 6 2 2 6 28 2 6

8-23

UNIT CODE A219 NORTH AMERICA

04/2011

LOAD BACKREST EXTENSION (FIGURE 8-10) THREE STAGE FULL FREE-LIFT

ITEM 1 2 3 3 4

8-24

PART NO.

DESCRIPTION

QTY

1349446 1353533 221771 296423 300937

Load Backrest (38.5 in.) ......................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Washer (Heavy Duty) .........................................................................................

Nut ......................................................................................................................

See Service Manual for service procedures.

1 4 4 4 4

©2011 HYSTER COMPANY

04/2011

UNIT CODE A219 NORTH AMERICA

NOTES

©2011 HYSTER COMPANY

See Service Manual for service procedures.

8-25

UNIT CODE A219 NORTH AMERICA

04/2011

HEADER HOSE (FIGURE 8-11) THREE STAGE FULL FREE-LIFT

8-26

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A219 NORTH AMERICA

04/2011

HEADER HOSE THREE STAGE FULL FREE-LIFT A556 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4

4460 mm (175.6 in.)

4760 mm (187.4 in.)

5510 mm (216.9 in.)

A556 4460

A556 4760

A556 5510

1398584

1398586

1398593

Mast Group Number 1

Hose Assy

KEY: A: Three Function B: Four Function ITEM 1 2 4 5 6 7 8 9 10 11 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

PART NO. b. . . . .

365115 136704 136749 313828 1345199 1345204 1643405 1360548 1494017 .....

1381598 1381599 1345190 292533 320161 300937 1360549 293795 293797 313805 1360386 1353464 1348247 1348246 292521 320160 316826 1353530 1360507 1375574 1363255 1363256 1395291 1395292

©2011 HYSTER COMPANY

QTY A B

DESCRIPTION Hose Assy ..................................................................................................

Hose Assy ..................................................................................................

Capscrew ...................................................................................................

Screw .........................................................................................................

Nut ..............................................................................................................

Hose Guide ................................................................................................

Snap Ring (Spiral Retaining Ring) .............................................................

Hose Clamp ...............................................................................................

Stubshaft ....................................................................................................

Hose Sheave ..............................................................................................

Bushing ..................................................................................................

Bracket (RH) ..............................................................................................

Bracket (LH) ...............................................................................................

Washer .......................................................................................................

Capscrew ...................................................................................................

Washer .......................................................................................................

Nut ..............................................................................................................

Spacer ........................................................................................................

Capscrew ...................................................................................................

Capscrew ...................................................................................................

Nut ..............................................................................................................

Clamp .........................................................................................................

Plate ...........................................................................................................

Hose Guide ................................................................................................

Hose Guide ................................................................................................

Capscrew ...................................................................................................

Washer .......................................................................................................

Nut ..............................................................................................................

Hose Clamp ...............................................................................................

Clamp .........................................................................................................

Strap ...........................................................................................................

Bracket (RH) ..............................................................................................

Bracket (LH) ...............................................................................................

Bracket .......................................................................................................

Bracket .......................................................................................................

See Service Manual for service procedures.

2 2 2 6 6 2 2 1 1 1 1 1 ..

1 1 1 1 1 2 2 2 2 1 1 ..

1 2 1 4 2 2 1 ..

1 1

4 4 4 2 2 4 4 2 2 2 1 1 1 2 2 2 1 2 4 4 4 4 1 1 1 2 4 2 8 4 4 1 1 1 1 8-27

UNIT CODE A219 NORTH AMERICA

04/2011

HEADER HOSE THREE STAGE FULL FREE-LIFT KEY: A: Three Function B: Four Function ITEM 36

PART NO. 1390182 a 16693 a 1566564

QTY A B

DESCRIPTION Nut ..............................................................................................................

Nut ..............................................................................................................

Cap .............................................................................................................

1 2 1

1 2 1

FOOTNOTES: a

Not Illustrated

8-28

b

Refer to Table

See Service Manual for service procedures.

©2011 HYSTER COMPANY

04/2011

UNIT CODE A219 NORTH AMERICA

NOTES

©2011 HYSTER COMPANY

See Service Manual for service procedures.

8-29

UNIT CODE A219 NORTH AMERICA

04/2011

TILT CYLINDER (FIGURE 8-12) THREE STAGE FULL FREE-LIFT

8-30

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A219 NORTH AMERICA

04/2011

TILT CYLINDER THREE STAGE FULL FREE-LIFT KEY: A: 5° Forward Tilt/5° Back Tilt B: 10° Forward Tilt/5° Back Tilt ITEM

1 2 3 4 4 5 5 6 7 8 9 10

PART NO.

QTY A B

DESCRIPTION

2047065 2033757 2302899 .....

2308174 2050282 2311444 2308691 2307114 ..... ..... .....

2047064 ..... a 39374

Tilt Cylinder (Group No. 8603390) .............................................................

Cylinder Assy (Group No. 8603353) ..........................................................

Locknut .......................................................................................................

Seal ............................................................................................................

Piston .........................................................................................................

Cylinder Rod (Standard) ............................................................................

Cylinder Rod ..............................................................................................

Tube Wldmt-Cylinder .................................................................................

Tube Wldmt-Cylinder (Standard) ...............................................................

Seal ............................................................................................................

O-Ring ........................................................................................................

Back-Up Ring .............................................................................................

Gland ..........................................................................................................

Wiper Ring .................................................................................................

O-Ring ........................................................................................................

2 ..

1 1 1 1 .. ..

1 1 1 1 1 1 1

..

2 1 1 1 ..

1 1 ..

1 1 1 1 1 1

1494719

Kit-Seal .......................................................................................................

1

1

FOOTNOTES: a

Not Illustrated

©2011 HYSTER COMPANY

See Service Manual for service procedures.

8-31

UNIT CODE A219 NORTH AMERICA

04/2011

TILT CYLINDER - ATTACHING PARTS (FIGURE 8-13) THREE STAGE FULL FREE-LIFT

8-32

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A219 NORTH AMERICA

04/2011

TILT CYLINDER - ATTACHING PARTS THREE STAGE FULL FREE-LIFT ITEM 1 2 3 4 5 6 7 7 7 8 9 9 10 10 10 11 12 13

PART NO. 293651 292683 292656 292514 388049 292682 1371287 1348188 c 1348187 c 16001 1363260 b 2047065 a 2033757 308117 c 1371526 c 16015 15236 197069 300982

DESCRIPTION

QTY

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Capscrew ............................................................................................................

2 2 2 2

Lockwasher .........................................................................................................

Washer ...............................................................................................................

Pin .......................................................................................................................

Pin .......................................................................................................................

Grease Fitting .....................................................................................................

Rod End ..............................................................................................................

Tilt Cylinder (Standard) .......................................................................................

Cylinder Assy (Bottlers') .....................................................................................

Pin .......................................................................................................................

Pin .......................................................................................................................

Grease Fitting .....................................................................................................

Cotter Pin ............................................................................................................

Washer ...............................................................................................................

Bushing ...............................................................................................................

2 2 2 2 2 2 2 2 2 2 2 2 6 2

FOOTNOTES: a b

10° Tilt/5° Back Tilt 5° Tilt/5° Back Tilt

©2011 HYSTER COMPANY

c

4/2002 →

See Service Manual for service procedures.

8-33

UNIT CODE A219 NORTH AMERICA

04/2011

NOTES

8-34

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A219 NORTH AMERICA

04/2011

9

MAST-TWO STAGE FULL FREE-LIFT

04/2011

UNIT CODE A219 NORTH AMERICA

SECTION 9 MAST-TWO STAGE FULL FREE-LIFT DESCRIPTION

PAGE

CARRIAGE TWO STAGE FULL FREE-LIFT ..................................................................................................................

FREE-LIFT TWO STAGE FULL FREE-LIFT ..................................................................................................................

FREE-LIFT CYLINDER TWO STAGE FULL FREE-LIFT ..................................................................................................................

HEADER HOSE TWO STAGE FULL FREE-LIFT ..................................................................................................................

INNER MAST TWO STAGE FULL FREE-LIFT ..................................................................................................................

INTEGRAL SIDE-SHIFT CARRIAGE TWO STAGE FULL FREE-LIFT ..................................................................................................................

LOAD BACKREST EXTENSION TWO STAGE FULL FREE-LIFT ..................................................................................................................

MAIN CYLINDER LEFT HAND - TWO STAGE FULL FREE-LIFT ...........................................................................................

RIGHT HAND - TWO STAGE FULL FREE-LIFT ........................................................................................

MAIN LIFT TWO STAGE FULL FREE-LIFT ..................................................................................................................

OUTER MAST TWO STAGE FULL FREE-LIFT ..................................................................................................................

TILT CYLINDER TWO STAGE FULL FREE-LIFT ..................................................................................................................

TILT CYLINDER - ATTACHING PARTS TWO STAGE FULL FREE-LIFT ..................................................................................................................

©2011 HYSTER COMPANY

See Service Manual for service procedures.

9-18 9-8 9-12 9-28 9-4 9-20 9-22 9-16 9-14 9-6 9-2 9-24 9-26

9-1

UNIT CODE A219 NORTH AMERICA

04/2011

OUTER MAST (FIGURE 9-1) TWO STAGE FULL FREE-LIFT

9-2

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A219 NORTH AMERICA

04/2011

OUTER MAST TWO STAGE FULL FREE-LIFT A560 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number Mast Assy 1

Outer Mast

ITEM

PART NO.

1 2 3 4 5 6 7 8 9 10 11 12 13 14

a. . . . . a. . . . .

1345216 215212 131716 104506 1333399 58901 129387 1348185 16001 2053761 1370722 292683 293651

3028 mm (119.2 in.)

3228 mm (127.1 in.)

3628 mm (142.8 in.)

3828 mm (150.7 in.)

A560 3028

A560 3228

A560 3628

A560 3828

2049162

2049164

2049168

2049170

1348056

1348058

1348062

1348064

DESCRIPTION

QTY

Mast Assy ...........................................................................................................

1 Outer Mast ......................................................................................................

1 Stubshaft ....................................................................................................

2 Wear Strip ......................................................................................................

2 Shim (0.020 in.) ..............................................................................................

4 O-Ring ............................................................................................................

4 Load Roller ("B") (3.63 in./3.62 in.) .................................................................

2 Snap Ring .......................................................................................................

2 Shim (0.020 in.) .............................................................................................. AR Bushing ..........................................................................................................

2 Grease Fitting .................................................................................................

2 Bushing (Trunnion) .........................................................................................

1 Cap .................................................................................................................

2 Lockwasher ....................................................................................................

4 Capscrew .......................................................................................................

4

FOOTNOTES: a

Refer to Table

©2011 HYSTER COMPANY

See Service Manual for service procedures.

9-3

UNIT CODE A219 NORTH AMERICA

04/2011

INNER MAST (FIGURE 9-2) TWO STAGE FULL FREE-LIFT

9-4

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A219 NORTH AMERICA

04/2011

INNER MAST TWO STAGE FULL FREE-LIFT A560 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number Mast Assy 1 ITEM 1 2 3 4 5

Inner Mast PART NO. a. . . . . a. . . . .

1345216 1333399 58901 129387

3028 mm (119.2 in.)

3228 mm (127.1 in.)

3628 mm (142.8 in.)

3828 mm (150.7 in.)

A560 3028

A560 3228

A560 3628

A560 3828

2049162

2049164

2049168

2049170

1353706

1353708

1353712

1353714

DESCRIPTION

QTY

Mast Assy ...........................................................................................................

1 Inner Mast ......................................................................................................

1 Stubshaft ....................................................................................................

2 Load Roller ("B") (3.63 in./3.62 in.) .................................................................

2 Snap Ring .......................................................................................................

2 Shim (0.020 in.) .............................................................................................. AR

FOOTNOTES: a

Refer to Table

©2011 HYSTER COMPANY

See Service Manual for service procedures.

9-5

UNIT CODE A219 NORTH AMERICA

04/2011

MAIN LIFT (FIGURE 9-3) TWO STAGE FULL FREE-LIFT

9-6

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A219 NORTH AMERICA

04/2011

MAIN LIFT TWO STAGE FULL FREE-LIFT ITEM 1 2 3 4 5 6 7 8 9 9 9 10 10 11 12 13 14 15 16 17 17 18 18 19 19 20

PART NO.

DESCRIPTION

..... .....

292531 296422 323090 161003 131358 1333382 1354915 1354916 1354917 323061 16982 1333392 292509 313828 17051 120938 323160 189595 16485 14603 16486 16560 16485 1376101

Lift Cylinder (LH) (FFigure 9-7)..........................................................................

1 Lift Cylinder (RH) (FFigure 9-6).........................................................................

1 Capscrew ............................................................................................................

2 Washer ...............................................................................................................

4 Spacer ................................................................................................................

2 Nut ......................................................................................................................

2 Snap Ring ...........................................................................................................

2 Washer (0.060 in.) ..............................................................................................

2 Washer (0.010 in.) .............................................................................................. AR Washer (0.030 in.) .............................................................................................. AR Washer (0.060 in.) .............................................................................................. AR Lowering Control Valve .......................................................................................

1 O-Ring ............................................................................................................

1 Housing (Lowering Control) ................................................................................

1 Capscrew ............................................................................................................

2 Nut ......................................................................................................................

2 Fitting ..................................................................................................................

1 Spring .................................................................................................................

1 Washer ...............................................................................................................

1 Fitting ..................................................................................................................

2 O-Ring ................................................................................................................

1 Plug .....................................................................................................................

1 O-Ring ............................................................................................................

1 Fitting ..................................................................................................................

1 O-Ring ............................................................................................................

1 Hose Assy ...........................................................................................................

2

©2011 HYSTER COMPANY

QTY

See Service Manual for service procedures.

9-7

UNIT CODE A219 NORTH AMERICA

04/2011

FREE-LIFT (FIGURE 9-4) TWO STAGE FULL FREE-LIFT

9-8

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A219 NORTH AMERICA

04/2011

FREE-LIFT TWO STAGE FULL FREE-LIFT A560 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number

3228 mm (127.1 in.)

3628 mm (142.8 in.)

3828 mm (150.7 in.)

A560 3028

A560 3228

A560 3628

A560 3828

1

Chain

231082

231083

135619

88436

2

Hose Assy

1365306

1365308

1365312

1365314

ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 17 18 19 20 21 22 23 24 24 25 26 27 28 29 30 31 32 33

3028 mm (119.2 in.)

PART NO. a. . . . . a. . . . .

161003 297649 1514866 15211 1369357 1395285 292527 292683 1353546 302461 1489972 287837 320161 300937 1379496 16485 1337905 320158 292683 132861 178119 239503 17197 16484 16882 304526 1379685 37752 1378699 1378698 .....

131358 166112

©2011 HYSTER COMPANY

DESCRIPTION

QTY

Chain ..................................................................................................................

Hose Assy ...........................................................................................................

Nut ......................................................................................................................

Ring ....................................................................................................................

Pin .......................................................................................................................

Cotter Pin ............................................................................................................

Chain Anchor ......................................................................................................

Chain Guard .......................................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Bracket ................................................................................................................

Roll Pin ...............................................................................................................

Bracket ................................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Nut ......................................................................................................................

Flow Valve ..........................................................................................................

O-Ring ................................................................................................................

Crosshead ..........................................................................................................

Washer ...............................................................................................................

Lockwasher .........................................................................................................

Capscrew ............................................................................................................

Clamp .................................................................................................................

Nut ......................................................................................................................

Fitting ..................................................................................................................

O-Ring ............................................................................................................

Fitting ..................................................................................................................

Snap Ring ...........................................................................................................

Chain Sheave .....................................................................................................

Snap Ring .......................................................................................................

Ball Bearing ....................................................................................................

Chain Sheave .................................................................................................

Free-Lift Cylinder (FFigure 9-5).........................................................................

Snap Ring ...........................................................................................................

Clamp .................................................................................................................

See Service Manual for service procedures.

2 1 2 2 2 2 2 2 2 2 1 2 1 4 6 4 1 1 1 2 2 2 1 2 1 1 1 2 2 2 1 1 1 1 1

9-9

UNIT CODE A219 NORTH AMERICA

04/2011

FOOTNOTES: a

Refer to Table

9-10

See Service Manual for service procedures.

©2011 HYSTER COMPANY

04/2011

UNIT CODE A219 NORTH AMERICA

NOTES

©2011 HYSTER COMPANY

See Service Manual for service procedures.

9-11

UNIT CODE A219 NORTH AMERICA

04/2011

FREE-LIFT CYLINDER (FIGURE 9-5) TWO STAGE FULL FREE-LIFT

9-12

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A219 NORTH AMERICA

04/2011

FREE-LIFT CYLINDER TWO STAGE FULL FREE-LIFT A560 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION 1 2 3 4

3028 mm (119.2 in.)

3228 mm (127.1 in.)

3628 mm (142.8 in.)

3828 mm (150.7 in.)

Mast Group Number

A560 3028

A560 3228

A560 3628

A560 3828

Cylinder Group Number

8601906

8601908

8601912

8601914

Cylinder Assy

1362886

1362888

1362892

1362894

6

Cylinder Rod

1362960

1362962

1362966

1362968

16

Tube Wldmt-Cylinder

1362923

1362925

1362929

1362931

ITEM

ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

PART NO.

DESCRIPTION

QTY

a. . . . .

2013099 1362880 1358970 615135 55146 a. . . . .

638250 201829 1362881 1361302 190887 257913 190580 297531 187388 a. . . . .

Cylinder Assy ......................................................................................................

Rod Wiper ......................................................................................................

Gland ..............................................................................................................

Rod Seal .........................................................................................................

Back-Up Ring .................................................................................................

O-Ring ............................................................................................................

Cylinder Rod .......................................................................................................

Back-Up Ring .................................................................................................

Rod Seal .........................................................................................................

Wear Ring ......................................................................................................

Screw .............................................................................................................

Sealing Ring ...................................................................................................

Check Valve ...................................................................................................

O-Ring ............................................................................................................

Washer ...........................................................................................................

Snap Ring .......................................................................................................

Tube Wldmt-Cylinder ..........................................................................................

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

1360141

Kit-Seal ...........................................................................................................

1

FOOTNOTES: a

Refer to Table

©2011 HYSTER COMPANY

See Service Manual for service procedures.

9-13

UNIT CODE A219 NORTH AMERICA

04/2011

MAIN CYLINDER (FIGURE 9-6) RIGHT HAND — TWO STAGE FULL FREE-LIFT

9-14

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A219 NORTH AMERICA

04/2011

MAIN CYLINDER RIGHT HAND – TWO STAGE FULL FREE-LIFT A560 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION 1 2 3 4 ITEM

3028 mm (119.2 in.)

3228 mm (127.1 in.)

3628 mm (142.8 in.)

3828 mm (150.7 in.)

Mast Group Number

A560 3028

A560 3228

A560 3628

A560 3828

Cylinder Group Number

8510206

8510208

8510212

8510214

2046334

2046336

2046340

2046342

Cylinder Assy 1

Tube WldmtCylinder

1365605

1365607

1365611

1365613

2

Cylinder Rod (Assembly)

1365635

1365637

1365641

1365643

ITEM 1 2 3 3 3 3 4 5 6 7 8 9 10 11 12

PART NO.

DESCRIPTION

QTY

a. . . . . a. . . . . a. . . . .

2104748 2104772 2104752 2104754 2094674 1310369 1381082 1498116 132834 55407 1374802 295649 190887

Cylinder Assy ......................................................................................................

Tube Wldmt-Cylinder ......................................................................................

Cylinder Rod (Assembly) ................................................................................

Cylinder Rod (3028 mm Lift Height) ...........................................................

Cylinder Rod (3228 mm Lift Height) ...........................................................

Cylinder Rod (3628 mm Lift Height) ...........................................................

Cylinder Rod (3828 mm Lift Height) ...........................................................

Piston .........................................................................................................

Rod Wiper ......................................................................................................

Rod Seal .........................................................................................................

Gland ..............................................................................................................

Back-Up Ring .................................................................................................

O-Ring ............................................................................................................

Wear Ring ......................................................................................................

Screw .............................................................................................................

Sealing Ring ...................................................................................................

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

1498115

Kit-Seal ...............................................................................................................

1

FOOTNOTES: a

Refer to Table

©2011 HYSTER COMPANY

See Service Manual for service procedures.

9-15

UNIT CODE A219 NORTH AMERICA

04/2011

MAIN CYLINDER (FIGURE 9-7) LEFT HAND — TWO STAGE FULL FREE-LIFT

9-16

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A219 NORTH AMERICA

04/2011

MAIN CYLINDER LEFT HAND – TWO STAGE FULL FREE-LIFT A560 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION 1 2 3 4 ITEM

3028 mm (119.2 in.)

3228 mm (127.1 in.)

3628 mm (142.8 in.)

3828 mm (150.7 in.)

Mast Group Number

A560 3028

A560 3228

A560 3628

A560 3828

Cylinder Group Number

8510256

8510258

8510262

8510264

2046365

2046367

2046371

2046373

Cylinder Assy 1

Tube WldmtCylinder

1365605

1365607

1365611

1365613

2

Cylinder Rod (Assembly)

1365664

1365666

1365670

1365672

ITEM 1 2 3 3 3 3 4 5 6 7 8 9 10 11 12 13

PART NO.

DESCRIPTION

QTY

a. . . . . a. . . . . a. . . . .

2099517 2099494 2099498 2099500 2094674 1310369 1381082 1498116 132834 55407 1374802 1362875 295649 190887

Cylinder Assy ......................................................................................................

Tube Wldmt-Cylinder ......................................................................................

Cylinder Rod (Assembly) ................................................................................

Cylinder Rod (3028 mm Lift Height) ...........................................................

Cylinder Rod (3228 mm Lift Height) ...........................................................

Cylinder Rod (3628 mm Lift Height) ...........................................................

Cylinder Rod (3828 mm Lift Height) ...........................................................

Piston .............................................................................................................

Rod Wiper ......................................................................................................

Rod Seal .........................................................................................................

Gland ..............................................................................................................

Back-Up Ring .................................................................................................

O-Ring ............................................................................................................

Wear Ring ......................................................................................................

Piston Ring .....................................................................................................

Screw .............................................................................................................

Sealing Ring ...................................................................................................

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

1498115

Kit-Seal ...............................................................................................................

1

FOOTNOTES: a

Refer to Table

©2011 HYSTER COMPANY

See Service Manual for service procedures.

9-17

UNIT CODE A219 NORTH AMERICA

04/2011

CARRIAGE (FIGURE 9-8) TWO STAGE FULL FREE-LIFT

ITEM 1 2 3 4 5 6 7 8 9 10 11

9-18

PART NO.

DESCRIPTION

QTY

1353469 1345216 58901 129387 366115 1333399 1369345 1353408 131358 1514866 15211

Carriage Wldmt ...................................................................................................

1 Stubshaft .............................................................................................................

6 Snap Ring ...........................................................................................................

6 Shim (0.020 in.) .................................................................................................. AR Spacer ................................................................................................................

2 Load Roller ("B") (3.63 in./3.62 in.) .....................................................................

6 Chain Anchor (Dual Hole) ...................................................................................

2 Pin .......................................................................................................................

2 Snap Ring ...........................................................................................................

4 Pin .......................................................................................................................

2 Cotter Pin ............................................................................................................

2

See Service Manual for service procedures.

©2011 HYSTER COMPANY

04/2011

UNIT CODE A219 NORTH AMERICA

NOTES

©2011 HYSTER COMPANY

See Service Manual for service procedures.

9-19

UNIT CODE A219 NORTH AMERICA

04/2011

INTEGRAL SIDE-SHIFT CARRIAGE (FIGURE 9-9) TWO STAGE FULL FREE-LIFT

9-20

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A219 NORTH AMERICA

04/2011

INTEGRAL SIDE-SHIFT CARRIAGE TWO STAGE FULL FREE-LIFT ITEM 1 2 3 4 5 6 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

PART NO.

DESCRIPTION

1486176 1488996 1489009 .....

2043531 2043533 2043530 2053668 226458 221775 293646 1493304 302397 16041 317735 1369345 131358 300987 15211 1363272 129387 366115 58901

Side-Shift Carriage (38 in.) .................................................................................

Carriage Wldmt (Inner) (38 in.) .......................................................................

Carriage Wldmt (Outer) (36 in.) ......................................................................

Side-Shift Cylinder (FFigure 10-11)..............................................................

Bearing (Upper) ..............................................................................................

Bearing (Lower) ..............................................................................................

Hook (Lower) ..................................................................................................

Hook (Lower) (Bronze) (Service Option) ........................................................

Capscrew .......................................................................................................

Washer ...........................................................................................................

Capscrew .......................................................................................................

Washer ...........................................................................................................

Dowel .............................................................................................................

Grease Fitting .................................................................................................

Pin ..................................................................................................................

Chain Anchor (Dual Hole) ..............................................................................

Snap Ring .......................................................................................................

Pin ..................................................................................................................

Cotter Pin .......................................................................................................

Load Roller (3.24 in.) ......................................................................................

Shim (0.020 in.) ..............................................................................................

Spacer ............................................................................................................

Snap Ring .......................................................................................................

©2011 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 2 2 2 2 2 4 2 2 1 2 2 2 4 2 2 6 28 6 6

9-21

UNIT CODE A219 NORTH AMERICA

04/2011

LOAD BACKREST EXTENSION (FIGURE 9-10) TWO STAGE FULL FREE-LIFT

ITEM 1 2 3 3 4

9-22

PART NO.

DESCRIPTION

QTY

1349446 1353533 221771 296423 300937

Load Backrest (38.5 in.) ......................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Washer (Optional HD) ........................................................................................

Nut ......................................................................................................................

See Service Manual for service procedures.

1 4 4 4 4

©2011 HYSTER COMPANY

04/2011

UNIT CODE A219 NORTH AMERICA

NOTES

©2011 HYSTER COMPANY

See Service Manual for service procedures.

9-23

UNIT CODE A219 NORTH AMERICA

04/2011

TILT CYLINDER (FIGURE 9-11) TWO STAGE FULL FREE-LIFT

9-24

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A219 NORTH AMERICA

04/2011

TILT CYLINDER TWO STAGE FULL FREE-LIFT KEY: A: 5° Forward Tilt/5° Back Tilt B: 10° Forward Tilt/5° Back Tilt ITEM

1 2 3 4 4 5 5 6 7 8 9 10

PART NO.

QTY A B

DESCRIPTION

2047065 2033757 2302899 .....

2308174 2050282 2311444 2308691 2307114 ..... ..... .....

2047064 ..... a 39374

Tilt Cylinder (Group No. 8603390) .............................................................

Cylinder Assy (Group No. 8603353) ..........................................................

Locknut .......................................................................................................

Seal ............................................................................................................

Piston .........................................................................................................

Cylinder Rod (Standard) ............................................................................

Cylinder Rod ..............................................................................................

Tube Wldmt-Cylinder .................................................................................

Tube Wldmt-Cylinder (Standard) ...............................................................

Seal ............................................................................................................

O-Ring ........................................................................................................

Back-Up Ring .............................................................................................

Gland ..........................................................................................................

Wiper Ring .................................................................................................

O-Ring ........................................................................................................

2 ..

1 1 1 1 .. ..

1 1 1 1 1 1 1

..

2 1 1 1 ..

1 1 ..

1 1 1 1 1 1

1494719

Kit-Seal .......................................................................................................

1

1

FOOTNOTES: a

Not Illustrated

©2011 HYSTER COMPANY

See Service Manual for service procedures.

9-25

UNIT CODE A219 NORTH AMERICA

04/2011

TILT CYLINDER - ATTACHING PARTS (FIGURE 9-12) TWO STAGE FULL FREE-LIFT

9-26

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A219 NORTH AMERICA

04/2011

TILT CYLINDER - ATTACHING PARTS TWO STAGE FULL FREE-LIFT ITEM 1 2 3 4 5 6 7 7 7 8 9 9 10 10 10 11 12 13

PART NO. 293651 292683 292656 292514 388049 292682 1371287 1348188 c 1348187 c 16001 1363260 b 2047065 a 2033757 308117 c 1371526 c 16015 15236 197069 300982

DESCRIPTION

QTY

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Capscrew ............................................................................................................

2 2 2 2

Lockwasher .........................................................................................................

Washer ...............................................................................................................

Pin .......................................................................................................................

Pin .......................................................................................................................

Grease Fitting .....................................................................................................

Rod End ..............................................................................................................

Tilt Cylinder (Standard) .......................................................................................

Cylinder Assy (Bottlers') .....................................................................................

Pin .......................................................................................................................

Pin .......................................................................................................................

Grease Fitting .....................................................................................................

Cotter Pin ............................................................................................................

Washer ...............................................................................................................

Bushing ...............................................................................................................

2 2 2 2 2 2 2 2 2 2 2 2 6 2

FOOTNOTES: a b

10° Tilt/5° Back Tilt 5° Tilt/5° Back Tilt

©2011 HYSTER COMPANY

c

4/2002 →

See Service Manual for service procedures.

9-27

UNIT CODE A219 NORTH AMERICA

04/2011

HEADER HOSE (FIGURE 9-13) TWO STAGE FULL FREE-LIFT

9-28

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A219 NORTH AMERICA

04/2011

HEADER HOSE TWO STAGE FULL FREE-LIFT A560 LIFT HEIGHT TO BOTTOM OF FORKS DESCRIPTION ITEM 1 2 3 4 Mast Group Number

3028 mm (119.2 in.)

3228 mm (127.1 in.)

3628 mm (142.8 in.)

3828 mm (150.7 in.)

A560 3028

A560 3228

A560 3628

A560 3828

1

Hose Guard

1365501

1365504

1365508

1365510

2

Hose Guard

1365514

1365516

1365521

1365523

3

Hose Assy

1358350

1345573

1390417

1345575

4

Hose Assy

1368348

1345576

1345579

1369627

20

Tube Assy

1368576

1368578

1368582

1368584

21

Tube Assy

1368546

1368548

1368552

1368554

KEY: A: Three-Function B: Four-Function ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 22 23 24 25 26 27

PART NO. a. . . . . a. . . . . a. . . . . a. . . . .

1353530 1360508 1360507 1360386 1345423 1354918 293795 1643405 136749 313828 1345199 1345204 137852 16693 1375574 a. . . . . a. . . . .

1539695 1456017 1569979 320161 1395291 1395292 1494017

©2011 HYSTER COMPANY

QTY A B

DESCRIPTION Hose Guard ................................................................................................

Hose Guard ................................................................................................

Hose Assy ..................................................................................................

Hose Assy ..................................................................................................

Hose Clamp ...............................................................................................

Clamp .........................................................................................................

Clamp .........................................................................................................

Clamp .........................................................................................................

Clamp .........................................................................................................

Bracket .......................................................................................................

Capscrew ...................................................................................................

Hose Clamp ...............................................................................................

Screw .........................................................................................................

Nut ..............................................................................................................

Hose Guide ................................................................................................

Snap Ring (Spiral Retaining Ring) .............................................................

Strap Clamp ...............................................................................................

Nut ..............................................................................................................

Strap ...........................................................................................................

Tube Assy ..................................................................................................

Tube Assy ..................................................................................................

Hose Assy ..................................................................................................

Hose Assy ..................................................................................................

Clamp .........................................................................................................

Washer .......................................................................................................

Bracket .......................................................................................................

Bracket .......................................................................................................

Hose Sheave ..............................................................................................

See Service Manual for service procedures.

1 1 2 ..

5 2 7 3 2 1 4 1 2 2 2 2 1 2 2 1 1 2 ..

2 1 1 1 1

1 1 2 2 10 2 10 6 2 1 4 2 4 4 4 4 2 4 4 1 1 ..

2 2 1 ..

1 2 9-29

UNIT CODE A219 NORTH AMERICA

04/2011

HEADER HOSE TWO STAGE FULL FREE-LIFT KEY: A: Three-Function B: Four-Function ITEM 28 29 30 31 32 33 34 35 35

QTY A B

PART NO.

DESCRIPTION

1396406 292533 300937 320171 1345190 302461 293796 293795 296000

Stubshaft ....................................................................................................

Capscrew ...................................................................................................

Nut ..............................................................................................................

Washer .......................................................................................................

Washer .......................................................................................................

Roll Pin .......................................................................................................

Capscrew ...................................................................................................

Capscrew ...................................................................................................

Capscrew ...................................................................................................

1 1 1 1 1 1 2 4 ..

2 2 2 2 2 2 4 ..

4

FOOTNOTES: a

Refer to Table

9-30

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A219 NORTH AMERICA

04/2011

10

OPTIONS

04/2011

UNIT CODE A219 NORTH AMERICA

SECTION 10 OPTIONS DESCRIPTION

PAGE

ARCTIC HEATERS 12/2005 → ..................................................................................................................................................

BACK-UP ALARM ...........................................................................................................................................

COOLING FAN 3/2007 → ....................................................................................................................................................

DC CONVERTER 24/36 VOLT TO 12 VOLT ............................................................................................................................

36/48 VOLT TO 12 VOLT (→ S/N A219N02694D) ....................................................................................

DC-DC CONVERTER 36/48 VTO 12 V (S/N A219N02695D →) ...................................................................................................

DIAGNOSTIC HANDSET ................................................................................................................................

FORKS ............................................................................................................................................................

LIGHT AND FAN ASSEMBLY .........................................................................................................................

MAST MOUNTED HEADLIGHTS ...................................................................................................................

SIDE-SHIFT ASSEMBLY ................................................................................................................................

SIDE-SHIFT CYLINDER ASSEMBLY .............................................................................................................

STEERING POTENTIOMETER FREEZER OPTION .....................................................................................................................................

STROBE LIGHT ..............................................................................................................................................

TIRE AND WHEEL ASSEMBLY 18 X 7 X 12 1/8 ............................................................................................................................................

WIRE HARNESS DC CONVERTER ........................................................................................................................................

©2011 HYSTER COMPANY

See Service Manual for service procedures.

10-4 10-10 10-2 10-24 10-26 10-28 10-32 10-6 10-12 10-14 10-20 10-22 10-18 10-16 10-8 10-30

10-1

UNIT CODE A219 NORTH AMERICA

04/2011

COOLING FAN (FIGURE 10-1) (3/2007 →)

10-2

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A219 NORTH AMERICA

04/2011

COOLING FAN (3/2007 →) ITEM 1 1 1 1 1 1 1 1 1 2 3 4

PART NO.

DESCRIPTION

2097848 2094743 2036248 2095592 2060219 2037545 1484557 1484558 1463139 293781 1379488 1581587

Fan ......................................................................................................................

Bracket ...........................................................................................................

Fan (48 Volt) ...................................................................................................

Wire Harness ..................................................................................................

Thermostat .................................................................................................

Terminal .....................................................................................................

Connector ...................................................................................................

Connector ...................................................................................................

Terminal .....................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Capscrew ............................................................................................................

©2011 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 2 1 1 2 2 2 2

10-3

UNIT CODE A219 NORTH AMERICA

04/2011

ARCTIC HEATERS (FIGURE 10-2) (12/2005 →)

10-4

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A219 NORTH AMERICA

04/2011

ARCTIC HEATERS (12/2005 →) ITEM 1 2 3 4 5 6 7

PART NO.

DESCRIPTION

1622611 2060001 1622612 292680 292501 302018 2048782

Plate ....................................................................................................................

Heater .................................................................................................................

Retainer ..............................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

Screw ..................................................................................................................

Thermostat ..........................................................................................................

©2011 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 2 2 6 6 2 1

10-5

UNIT CODE A219 NORTH AMERICA

04/2011

FORKS (FIGURE 10-3)

10-6

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A219 NORTH AMERICA

04/2011

FORKS ITEM 1 1 1 2 3 4 5

PART NO.

DESCRIPTION

384211 384213 384214 1523732 1523733 1500782 1523734

Fork (36 in.) ........................................................................................................

Fork (42 in.) ........................................................................................................

Fork (48 in.) ........................................................................................................

Knob ...................................................................................................................

Pin .......................................................................................................................

Spring .................................................................................................................

Pin .......................................................................................................................

©2011 HYSTER COMPANY

QTY

See Service Manual for service procedures.

2 2 2 2 2 2 2

10-7

UNIT CODE A219 NORTH AMERICA

04/2011

TIRE AND WHEEL ASSEMBLY (FIGURE 10-4) 18 X 7 X 12 1/8

10-8

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A219 NORTH AMERICA

04/2011

TIRE AND WHEEL ASSEMBLY 18 X 7 X 12 1/8 ITEM 1 1 1 1 1 2 2 2 2 2 2 3 4 5 6 7

PART NO. d 2042967 a 2098617 c 2042969 b 2042970 e 2044226 g 259645 g 237210 g 237196 b 2042971 f 2044225 1655317 2039168 302977 216895 316678 320162

DESCRIPTION

QTY

Drive Wheel ........................................................................................................

Drive Wheel ........................................................................................................

Drive Wheel ........................................................................................................

Drive Wheel ........................................................................................................

Wheel and Tire ...................................................................................................

Cushion Tire ...................................................................................................

Cushion Tire ...................................................................................................

Cushion Tire ...................................................................................................

Cushion Tire ...................................................................................................

Cushion Tire ...................................................................................................

Cushion Tire .......................................................................................................

Drive Wheel ....................................................................................................

Wheel Nut ...........................................................................................................

Static Strap .........................................................................................................

Screw ..................................................................................................................

Washer ...............................................................................................................

2 2 2 2 2 1 1 1 1 1 1 1 10 1 1 1

FOOTNOTES: a b c d

Non-marking Rubber Poly-Durometer 80 Poly-Durometer 92 Rubber

©2011 HYSTER COMPANY

e f g

Rubber (Cold Storage) Rubber (Wide Lug) Solid Cushion

See Service Manual for service procedures.

10-9

UNIT CODE A219 NORTH AMERICA

04/2011

BACK-UP ALARM (FIGURE 10-5)

10-10

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A219 NORTH AMERICA

04/2011

BACK-UP ALARM ITEM 1 2 3 4 5 6 7

PART NO. 2055339 2044930 136749 176640 320157 292681 239503 a 2308118 a 1305672 a 2047820

DESCRIPTION

QTY

Back-Up Alarm ....................................................................................................

Bracket ................................................................................................................

Screw ..................................................................................................................

Bolt ......................................................................................................................

Washer ...............................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Connector ...........................................................................................................

Pin .......................................................................................................................

Wire Seal ............................................................................................................

1 1 2 2 4 4 4 1 2 1

FOOTNOTES: a

Not Illustrated

©2011 HYSTER COMPANY

See Service Manual for service procedures.

10-11

UNIT CODE A219 NORTH AMERICA

04/2011

LIGHT AND FAN ASSEMBLY (FIGURE 10-6)

10-12

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A219 NORTH AMERICA

04/2011

LIGHT AND FAN ASSEMBLY ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 13 13 13 13 13 14

PART NO. 2048767 1705544 2044942 1705543 2045594 1516736 1363016 1364444 2309223 1302258 2045608 1516735 1464067 1464085 1464093 1464094 1507049 1494396 1523858 1523857 138573 220446 2044926 a 1367645 a 4002187

DESCRIPTION

QTY

Light and Fan Assy (Without Spotlight) (Standard OHG) ...................................

Light And Fan Assy (Standard OHG)(Alternate Part) .........................................

Light and Fan Assy (Without Spotlight) (Low Profile OHG) ................................

Light And Fan Assy (Low Profile OHG)(Alternate Part) ......................................

Lens ................................................................................................................

Housing ..........................................................................................................

Lens ................................................................................................................

Bezel ..............................................................................................................

Reflector .........................................................................................................

Bulb ................................................................................................................

Socket ............................................................................................................

Nut ..................................................................................................................

Dc-Dc Converter .............................................................................................

Fan (12 Volt) ...................................................................................................

Switch .............................................................................................................

Switch .............................................................................................................

Kit-Hardware (Standard OHG) .......................................................................

Kit-Hardware (Low Profile OHG) ....................................................................

Bracket (Standard OHG) ............................................................................

Bracket (Low Profile OHG) .........................................................................

Washer .......................................................................................................

Screw .........................................................................................................

Wire Harness ......................................................................................................

Grommet .............................................................................................................

Kit-Shield (EMI Protection) (Speaker) .................................................................

1 1 1 1 1 1 2 2 2 2 2 4 1 1 1 1 1 1 2 2 4 4 1 1 1

FOOTNOTES: a

Not Illustrated

©2011 HYSTER COMPANY

See Service Manual for service procedures.

10-13

UNIT CODE A219 NORTH AMERICA

04/2011

MAST MOUNTED HEADLIGHTS (FIGURE 10-7)

10-14

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A219 NORTH AMERICA

04/2011

MAST MOUNTED HEADLIGHTS ITEM 1 2 3 4 5 6 7 7 7 8 9 10 11 12 12 13 14

PART NO.

DESCRIPTION

1483829 1375171 1375172 1493770 296418 316835 1531985 1544764 1544784 2044925 2044927 1330411 1330416 114312 2004005 216735 1301618

Bracket (Head Light Mounting) ...........................................................................

Bracket Wldmt (RH) ............................................................................................

Bracket Wldmt (LH) ............................................................................................

Bolt ......................................................................................................................

Washer ...............................................................................................................

Nut ......................................................................................................................

Headlight .............................................................................................................

Bulb ................................................................................................................

Wire Harness ..................................................................................................

Wire Harness (Mast Headlight) ...........................................................................

Wire Harness (Mast Headlight) ...........................................................................

Connector ...........................................................................................................

Connector ...........................................................................................................

Strap Clamp ........................................................................................................

Strap Clamp ........................................................................................................

Grommet .............................................................................................................

Switch .................................................................................................................

©2011 HYSTER COMPANY

QTY

See Service Manual for service procedures.

2 1 1 2 2 2 2 1 1 1 2 1 1 17 12 1 1

10-15

UNIT CODE A219 NORTH AMERICA

04/2011

STROBE LIGHT (FIGURE 10-8)

10-16

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A219 NORTH AMERICA

04/2011

STROBE LIGHT KEY: A: Standard Over Head Guard B: Low Profile Over Head Guard ITEM 1 1 1 1 2 3 4 5 6 7 8 9 9 9 10 11 12 13 14

PART NO. 2048343 1382130 1673755 1673704 2072541 2311628 296415 815597 2044926 1367645 1301727 b 2050555 1520506 ..... b 2052360 296167 296418 313828 296150 ab 2053884 ab 2034482 a 137852

QTY A B

DESCRIPTION Strobe Light ................................................................................................

Strobe Light ...........................................................................................

Lens ...................................................................................................

Lamp .................................................................................................

Plate-Formed .............................................................................................

Capscrew ...................................................................................................

Washer .......................................................................................................

Nut ..............................................................................................................

Wire Harness .............................................................................................

Grommet ....................................................................................................

Clamp .........................................................................................................

Strobe Light ................................................................................................

Bulb ........................................................................................................

Lens ...........................................................................................................

Bracket .......................................................................................................

Capscrew ...................................................................................................

Washer .......................................................................................................

Nut ..............................................................................................................

Capscrew ...................................................................................................

Terminal (Male) ..........................................................................................

Tube ...........................................................................................................

Strap Clamp ...............................................................................................

1 1 1 1 1 2 4 2 1 1 1 .. .. .. .. .. .. .. .. .. ..

4

.. .. .. .. .. ..

4 2 1 1 ..

1 1 1 1 3 3 3 2 2 AR ..

FOOTNOTES: a

Not Illustrated

©2011 HYSTER COMPANY

b

4/2002 →

See Service Manual for service procedures.

10-17

UNIT CODE A219 NORTH AMERICA

04/2011

STEERING POTENTIOMETER (FIGURE 10-9) FREEZER OPTION

10-18

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A219 NORTH AMERICA

04/2011

STEERING POTENTIOMETER FREEZER OPTION ITEM 1 2 3 4 5 6 7 8 9 10 11

PART NO. 1553408 1553470 1655371 2094794 302020 320154 292678 1463912 1552948 1655370 220262 a 137852

DESCRIPTION

QTY

Enclosure (Bottom) .............................................................................................

Enclosure (Cover) ...............................................................................................

Heater .................................................................................................................

Thermostat ..........................................................................................................

Screw ..................................................................................................................

Washer ...............................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Wire ....................................................................................................................

Wire ....................................................................................................................

Screw ..................................................................................................................

Strap Clamp ........................................................................................................

1 1 1 1 2 2 2 2 1 1 4 4

FOOTNOTES: a

Not Illustrated

©2011 HYSTER COMPANY

See Service Manual for service procedures.

10-19

UNIT CODE A219 NORTH AMERICA

04/2011

SIDE-SHIFT ASSEMBLY (FIGURE 10-10)

10-20

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A219 NORTH AMERICA

04/2011

SIDE-SHIFT ASSEMBLY KEY: A: Two Stage Limited Free-Lift B: Two Stage and Three Stage Full Free-Lift ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 16 17 18 19 20 21 22

QTY A B

PART NO.

DESCRIPTION

1399039 1355533 1378053 1399004 1396458 1378063 .....

293704 296431 1371289 313828 1358809 313828 16041 1358821 1396429 239784 16481 1360275 1360276 1390365 1390366 1381765 1390365

Side-Shift Carriage (38 in.) .........................................................................

1 Carriage Wldmt (Top) (38 in.) ................................................................

1 Carriage Wldmt (Lower) (38 in.) ............................................................

1 Support (38 in.) ......................................................................................

1 Bearing (Top) .........................................................................................

1 Bearing (Lower) .....................................................................................

1 Side-Shift Cylinder Assembly (FFigure 10-11).....................................

1 Capscrew ...............................................................................................

4 Washer ..................................................................................................

4 Capscrew ...............................................................................................

2 Nut .........................................................................................................

2 Rod (Optional) .......................................................................................

2 Nut (Optional) ........................................................................................

4 Grease Fitting ........................................................................................

3 Shim (0.020 in.) ..................................................................................... AR Shim (Lower Bearing) (38 in.) ................................................................ AR Fitting .........................................................................................................

2 O-Ring ...................................................................................................

1 Tube Assy ..................................................................................................

1 Tube Assy ..................................................................................................

1 Hose Assy .................................................................................................. ..

Hose Assy .................................................................................................. ..

Tube Assy .................................................................................................. ..

Hose Assy .................................................................................................. ..

©2011 HYSTER COMPANY

See Service Manual for service procedures.

1 1 1 1 1 1 1 4 4 2 2 2 4 3 AR AR 2 1 .. ..

1 1 1 1

10-21

UNIT CODE A219 NORTH AMERICA

04/2011

SIDE-SHIFT CYLINDER ASSEMBLY (FIGURE 10-11)

ITEM 1 2 3 4 5 6

10-22

PART NO.

DESCRIPTION

QTY

2043528 1489016 1489037 1489035 1498325 1489039 302487

Sideshift Cylinder Assembly ...............................................................................

Sideshift Cylinder ...........................................................................................

Rod Seal .........................................................................................................

O-Ring ............................................................................................................

Retainer ..........................................................................................................

Rod Wiper ......................................................................................................

Roll Pin ...........................................................................................................

1 1 1 2 2 1 1

1503096

Kit-Seal ...........................................................................................................

2

See Service Manual for service procedures.

©2011 HYSTER COMPANY

04/2011

UNIT CODE A219 NORTH AMERICA

NOTES

©2011 HYSTER COMPANY

See Service Manual for service procedures.

10-23

UNIT CODE A219 NORTH AMERICA

04/2011

DC CONVERTER (FIGURE 10-12) 24/36 VOLT TO 12 VOLT

10-24

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A219 NORTH AMERICA

04/2011

DC CONVERTER 24/36 VOLT TO 12 VOLT ITEM 1 2 3 4 5 6 7 8 9 10 11 11

PART NO. 1383194 287816 2044934 2305629 292501 292680 136687 302023 292678 292667 a 2045406 b 2097781

DESCRIPTION

QTY

Dc-Dc Converter .................................................................................................

Capscrew ............................................................................................................

Bracket ................................................................................................................

Terminal Block ....................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Nut ......................................................................................................................

Screw ..................................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Wire Harness (12 Volt) .......................................................................................

Wire Harness (DC TO DC Converter ..................................................................

1 4 1 1 2 6 6 2 2 2 2 2

FOOTNOTES: a

→ S/N A219N02944E

©2011 HYSTER COMPANY

b

S/N A219N02945E →

See Service Manual for service procedures.

10-25

UNIT CODE A219 NORTH AMERICA

04/2011

DC CONVERTER (FIGURE 10-13) 36/48 VOLT TO 12 VOLT (→ S/N A219N02694D)

10-26

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A219 NORTH AMERICA

04/2011

DC CONVERTER 36/48 VOLT TO 12 VOLT (→ S/N A219N02694D) ITEM 1 2 3 4 5 6 10 11 12 13 14 15 15 16

PART NO. 1390575 292501 287816 292680 136687 292500 2044934 2305629 302023 292678 292667 a 2045406 b 2097781 15127

DESCRIPTION

QTY

Dc-Dc Converter .................................................................................................

Capscrew ............................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Nut ......................................................................................................................

Capscrew ............................................................................................................

Bracket ................................................................................................................

Terminal Block ....................................................................................................

Screw ..................................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Wire Harness (12 Volt) .......................................................................................

Wire Harness (DC TO DC Converter ..................................................................

Washer ...............................................................................................................

1 2 4 9 9 3 1 1 2 2 2 2 2 6

FOOTNOTES: a

→ S/N A219N02944E

©2011 HYSTER COMPANY

b

S/N A219N02945E →

See Service Manual for service procedures.

10-27

UNIT CODE A219 NORTH AMERICA

04/2011

DC-DC CONVERTER (FIGURE 10-14) 36/48 VTO 12 V (S/N A219N02695D →)

10-28

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A219 NORTH AMERICA

04/2011

DC-DC CONVERTER 36/48 VTO 12 V (S/N A219N02695D →) ITEM 1 2 3 4 5 6 7 8 9 10 11 11

PART NO. 2066643 292501 287816 292680 136687 302023 292678 292667 2305629 2044934 a 2090589 b 2097358

DESCRIPTION

QTY

Dc-Dc Converter .................................................................................................

Capscrew ............................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Nut ......................................................................................................................

Screw ..................................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Terminal Block ....................................................................................................

Bracket ................................................................................................................

Wire Harness ......................................................................................................

Wire Harness (Converter) (FFigure 10-15)........................................................

1 2 4 6 6 2 2 2 1 1 1 1

FOOTNOTES: a

→ S/N A219N02944E

©2011 HYSTER COMPANY

b

S/N A219N02945E →

See Service Manual for service procedures.

10-29

UNIT CODE A219 NORTH AMERICA

04/2011

WIRE HARNESS (FIGURE 10-15) DC CONVERTER

10-30

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A219 NORTH AMERICA

04/2011

WIRE HARNESS DC CONVERTER ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13

PART NO.

DESCRIPTION

2097358 1554879 1554877 1682736 1499668 175944 1508353 373301 1310142 1655181 1655194 1330421 1330427 1330434

Wire Harness (Converter) ...................................................................................

1 Connector .......................................................................................................

1 Terminal .........................................................................................................

1 Terminal .........................................................................................................

1 E-Ring (Short Spring Fork) .............................................................................

2 Heat Shrink ..................................................................................................... AR Terminal Wire (Short Spring Fork) .................................................................

1 Strap Clamp ................................................................................................... 39 Terminal .........................................................................................................

1 Terminal .........................................................................................................

1 Ring Terminal .................................................................................................

1 Connector .......................................................................................................

1 Connector .......................................................................................................

1 Terminal .........................................................................................................

4

©2011 HYSTER COMPANY

QTY

See Service Manual for service procedures.

10-31

UNIT CODE A219 NORTH AMERICA

04/2011

DIAGNOSTIC HANDSET (FIGURE 10-16)

ITEM 1

10-32

PART NO.

DESCRIPTION

QTY

2071007

Tool .....................................................................................................................

See Service Manual for service procedures.

1

©2011 HYSTER COMPANY

UNIT CODE A219 NORTH AMERICA

04/2011

11

FIELD CONVERSION KITS

04/2011

UNIT CODE A219 NORTH AMERICA

SECTION 11 FIELD CONVERSION KITS DESCRIPTION

PAGE

MISCELLANEOUS CONVERSION KITS ........................................................................................................ 11-2

©2011 HYSTER COMPANY

See Service Manual for service procedures.

11-1

UNIT CODE A219 NORTH AMERICA

04/2011

MISCELLANEOUS CONVERSION KITS DESCRIPTION

PART NUMBER

Kit-Conversion

1536369

Kit-Premium Hydraulic

1547532

Kit-Heater

1555810

Kit-Electrical Supplement

1560086

Kit-Truck Towing

1581332

Kit-Fan

1649514

Kit-Shield (EMI Protection)

4002187

11-2

See Service Manual for service procedures.

©2011 HYSTER COMPANY

UNIT CODE A219 NORTH AMERICA

04/2011

12

NUMERICAL INDEX

UNIT CODE A219 NORTH AMERICA

04/2011

SECTION 12 NUMERICAL INDEX PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

7882 12921 14387 14603

5-5 3-5 3-8 7-7 9-7 2-17 2-17 2-17 5-2 10-27 6-3 5-2 1-9 2-17 2-17 2-17 8-23 7-7 7-10 7-19 8-9 8-13 8-20 8-23 9-9 9-18 9-21 2-9 8-9 7-15 8-33 9-27 3-8 7-3 7-15 8-3 8-33 9-3 9-27 7-15 8-33 9-27 3-8 7-19 8-23 9-21 10-21 6-11 6-3

16481 16484

10-21 6-13 6-13 6-13 9-9 6-3 6-13 6-13 6-13 7-7 7-7 8-9 9-7 9-7 9-9 6-3 6-13 6-13 6-13 6-13 6-13 7-7 8-9 9-7 6-3 8-9 6-3 7-21 7-22 7-7 8-9 9-7 6-3 6-3 7-17 8-28 9-29 2-17 2-17 4-7 4-11 6-3 9-9 7-7 8-9 9-7 7-7 8-9 9-7

17197 17223 18419 18515 18832 21420 34820 37752

9-9 4-11 5-2 2-9 7-19 3-8 3-7 7-5 8-5 8-13 9-9 3-3 4-11 3-7 3-7 7-13 8-31 9-25 8-19 9-13 7-9 8-15 9-15 9-17 7-3 7-5 7-10 7-19 8-3 8-5 8-7 8-20 8-23 9-3 9-5 9-18 9-21 3-5 5-5 4-7 4-3 4-5 8-13 9-9 7-7 8-9 7-3 8-3 8-5

15049 15052 15115 15127 15134 15135 15139 15151 15152 15160 15211

15212 15223 15236 15290 16001

16015 16041

16457 16458

11 10 55 18 18 23 23 27 1 16 26 2 7 22 22 26 8 23 11 21 29 6 11 17 6 11 17 4 31 11 11 11 56 10 7 10 7 10 7 10 10 10 58 12 12 12 13 4 2

©2011 HYSTER COMPANY

16485

16486

16540 16543 16556 16558 16560 16569 16576 16693 16716 16745 16805 16882 16982 17051

16 5 10 18 24 28 4 11 15 9 17 19 17 19 17 28 6 7 8 9 17 18 20 18 38 20 3 4 4 9 19 19 28 39 23 18 21 21 2 5 25 25 10 17 10 14 23 14

39349 39362 39366 39369 39374 55146 55407

58901

58908 58929 78005 86229 88436 88441 104506

See Service Manual for service procedures.

24 3 3 3 10 57 12 10 13 23 28 6 6 22 37

7 5 11 11 9 9 7 4 3 14 7 7 3 3 21 7 4 3 21 30 10 13 30 29 1 1 25 1 5 5 5

PART NO.

112470 114312 120938 127045 127574 128408 129387

129563 130845 131358

131716

132834 132861 135619 135658 136681

PAGE ITEM

9-3 6-7 10-15 7-7 8-9 9-7 6-3 6-3 6-13 6-3 7-3 7-5 7-10 7-19 8-3 8-5 8-7 8-20 8-23 9-3 9-5 9-18 9-21 6-3 6-11 7-22 6-3 7-7 7-10 7-19 8-9 8-13 8-20 8-23 9-7 9-9 9-18 9-21 7-3 8-3 8-5 9-3 9-15 9-17 6-3 9-9 9-9 3-7 8-9

5 3 12 15 24 15 11 28 14 34 8 5 4 15 8 8 4 4 19 8 5 4 19 40 7 3 10 19 9 19 8 27 9 15 7 32 9 15 4 4 4 4 8 8 19 21 1 40 11 12-1

UNIT CODE A219 NORTH AMERICA

04/2011

NUMERICAL INDEX (continued) PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

136687

1-13 1-15 2-21 4-3 4-5 4-13 6-9 10-25 10-27 10-29 2-11 7-17 8-27 1-11 2-15 4-3 4-5 6-4 8-27 9-29 10-11 9-29 10-17 10-19 10-13 6-13 6-19 8-19 6-7 3-7 3-7 3-8 7-7 7-7 8-9 8-13 9-7 9-9 8-9 9-9 4-7 6-3 3-7 3-7 10-31 1-3 1-5 2-11 6-3 6-7 10-11 8-9

177590 178119 178901 186304 187388

2-9 9-9 3-7 2-15 7-9 8-15 8-19 9-13 7-7 8-9 9-7 7-9 8-15 8-19 9-13 8-19 9-13 9-15 9-17 4-3 4-5 2-17 7-15 8-33 9-27 6-13 8-19 9-13 2-17 6-3 2-17 7-3 8-3 8-5 9-3 10-15 3-11 10-9 10-19 5-2 10-13 2-17 7-11 8-24 9-22 7-19 9-21 1-6 1-9 4-7 6-13 7-19

136692 136704 136749

137852 138573 138811 140612 147973 150879 153834 153835 156205 161003

164474 166112 166857 167970 167971 175944 176640

177352 12-2

10 10 7 17 17 6 4 7 5 5 37 16 4 1 6 1 1 44 5 13 3 17 13 13 2 6 8 32 31 47 3 8 32 3 6 3 1 33 16 29 14 13 5 4 4 15 42 7 4 1

189595 190580

190887

190930 197067 197069 201783 201829 203230 209224 215212

216735 216895 220262 220281 220446 220496 221771 221775 221780 222024 222381 222443 226458

2 22 10 3 7 7 14 15 17 26 17 8 8 12 13 16 11 12 13 21 21 28 12 12 12 12 9 8 9 37 24 3 3 3 3 13 3 5 11 4 13 25 3 3 3 8 8 2 7 5 22 7

PART NO.

227110 230518 231082 231083 237196 237210 239503

239784 246108 251099 257913

259645 264134 264159 275661 275672 287816

287817 287837 287851 287854 287860 292500 292501

See Service Manual for service procedures.

PAGE ITEM

8-23 9-21 1-11 1-13 1-15 8-5 8-13 9-9 8-13 9-9 3-11 10-9 10-9 1-3 1-5 2-11 2-15 6-3 9-9 10-11 10-21 6-7 3-8 7-9 8-15 8-19 9-13 3-11 10-9 3-8 3-8 1-9 2-11 2-17 7-17 10-25 10-27 10-29 2-11 3-8 9-9 8-9 4-7 3-3 4-7 10-27 1-13 1-15 2-21 5-5 10-5 10-25

7 7 9 16 16 9 1 1 1 1 1 2 2 6 6 38 9 32 23 7 16 9 59 5 5 11 12 1 2 53 54 17 28 12 17 2 3 3 39 62 14 14 3 1 4 6 8 8 9 14 5 5

PART NO.

292502 292508 292509 292512 292514 292521 292527 292528 292531 292533

292654 292656 292667 292678

292679 292680

292681

PAGE ITEM

10-27 10-29 6-9 2-11 6-3 7-17 7-7 9-7 6-3 7-15 8-33 9-27 8-27 8-13 9-9 8-13 7-7 8-9 9-7 7-17 8-13 8-27 9-30 3-5 7-15 8-33 9-27 10-25 10-27 10-29 2-11 10-19 10-25 10-27 10-29 4-11 2-11 2-21 4-3 4-5 5-5 6-9 10-5 10-25 10-27 10-29 1-11 2-15 4-11 6-3 6-7 10-11

2 2 2 36 31 4 12 12 30 4 4 4 26 9 9 14 5 4 3 13 19 15 29 34 3 3 3 10 14 8 23 7 9 13 7 10 25 6 16 16 13 3 4 6 4 4 3 8 1 41 6 6

©2011 HYSTER COMPANY

UNIT CODE A219 NORTH AMERICA

04/2011

NUMERICAL INDEX (continued) PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

292682

3-3 3-5 3-8 7-15 8-33 9-27 4-7 7-3 7-15 7-17 8-3 8-13 8-33 9-3 9-9 9-9 9-27 1-5 4-11 3-7 1-5 4-3 4-5 6-3 4-11 6-3 3-8 8-23 9-21 7-3 7-15 8-3 8-33 9-3 9-27 1-17 3-3 10-21 2-11 10-3 8-27 9-29 9-30 9-30 8-27 9-15 9-17 9-30 6-3 10-17 1-15 5-2

296160

1-11 1-11 1-11 10-17 3-5 10-17 5-5 3-5 4-3 4-5 10-15 10-17 4-3 4-5 7-7 8-9 9-7 7-11 8-24 9-22 10-21 7-9 8-15 8-19 9-13 7-7 8-9 8-13 9-9 1-17 7-11 8-9 8-13 8-24 8-27 9-9 9-22 9-30 7-15 8-33 9-27 9-21 10-5 2-11 10-19 10-25 10-27 10-29 4-11 3-7 7-19 8-23

292683

293613 293614 293615

293629 293631 293646 293651

293653 293688 293704 293780 293781 293795 293796 293797 295649 296000 296025 296150 296159

2 4 60 5 5 5 1 13 2 15 13 10 2 13 10 20 2 7 2 21 7 20 20 20 16 33 51 9 9 14 1 14 1 14 1 6 7 7

296161 296167 296321 296415 296417 296418

296419 296422 296423 296431 297531

297649

300937

300982 2 19 11 35 34 20 11 12 35 28 14 23 14

©2011 HYSTER COMPANY

300987 302018 302020 302023 302244 302385 302397

14 14 12 11 33 4 12 19 2 2 5 12 18 18 6 5 4 3 3 3 8 6 6 13 14 4 33 4 4 4 4 7 16 4 17 16 4 30 13 13 13 16 6 24 5 8 12 6 11 38 11 11

PART NO.

302400 302461 302487 302977 304406 304526 308117 313805 313828

314878 316678 316826 316835 317735 320154 320155 320156 320157

320158 320159

See Service Manual for service procedures.

PAGE ITEM

9-21 4-3 4-5 8-13 9-9 9-30 7-20 10-22 3-11 10-9 3-7 7-5 8-13 9-9 7-15 8-33 9-27 7-17 8-27 6-3 7-7 7-17 8-9 8-27 9-7 9-29 10-17 10-21 10-21 2-11 3-11 10-9 4-11 6-3 8-27 10-15 8-23 9-21 10-19 4-11 1-13 1-15 2-21 1-3 1-5 2-15 6-3 10-11 6-3 9-9 3-3 4-11

11 4 4 12 12 33 6 6 2 4 19 6 26 26 10 10 10 12 21 22 13 7 12 6 13 14 13 10 12 12 4 6 12 27 28 6 13 13 6 9 7 7 8 5 5 7 21 5 43 19 3 13

PART NO.

320160 320161

320162 320171 322824 322902 323061 323090 323160 324972 325056 325182 330692 335989 335991 338603 352802 353144 354669 354671 358069 358072 358073 358076 361675 361676 365115 366115

PAGE ITEM

6-3 8-27 8-13 8-27 9-9 9-29 1-17 3-11 10-9 9-30 7-9 8-15 7-9 8-15 7-7 8-9 9-7 7-7 8-9 9-7 7-7 8-9 9-7 4-11 4-11 1-11 1-15 5-2 7-9 8-15 1-9 1-9 4-3 4-5 6-3 1-13 1-15 2-21 4-9 4-9 4-9 4-9 4-9 4-9 3-7 3-7 8-27 7-10 7-19 8-20 8-23 9-18

24 27 15 16 15 24 5 5 7 31 13 13 14 16 10 17 10 7 6 5 16 25 16 15 14 11 22 13 12 12 8 9 27 27 1 6 6 3 3 7 5 4 9 8 16 15 2 5 16 5 20 5 12-3

UNIT CODE A219 NORTH AMERICA

04/2011

NUMERICAL INDEX (continued) PART NO.

369242 373301 374160 376949 378547 379522 379523 379902 383789 383977 383979 383980 383981 383984 384187 384211 384213 384214 384398 388048 389688 615135 638250 815597 1300165 1301618 1301727 1302100 1302258 1305672 1306874 1307208 1309877 1310142 1310369 1310611 1319668 1322446 1322447 1322448 1327894 1330411 12-4

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

9-21 1-11 10-31 5-2 2-15 2-6 2-6 2-6 2-15 4-3 4-5 4-11 2-3 2-5 2-3 2-5 2-3 2-3 2-5 2-6 3-5 10-7 10-7 10-7 2-6 3-5 1-9 9-13 9-13 10-17 4-7 6-3 2-15 10-15 10-17 6-7 10-13 10-11 3-5 3-5 4-9 10-31 9-15 9-17 6-3 7-9 8-15 4-9 4-9 4-9 4-7 10-15

20 7 7 11 4 1 4 5 3 31 30

1330416 1330421 1330427 1330434 1330574

1345573 1345575 1345576 1345579 1348056

1333392

9-29 9-29 9-29 9-29 8-3 9-3 7-3 8-3 9-3 9-3 8-3 9-3 7-3 8-3 9-3 7-15 8-33 9-27 7-15 8-33 9-27 8-27 8-27 7-5 7-11 8-24 9-22 1-13 1-15 8-7 8-7 8-7 8-5 8-5 8-5 7-10 8-9 7-10 7-19 8-20 9-18 8-27 8-20 9-18 7-17 8-27 9-29 7-11 8-24 9-22 9-9 8-13

1353706 1353708 1353712 1353714 1354915

1 1 5 5 7 6 6 2 21 1 1 1 3 7 7 4 7 5 10 36 5 14 8 4 6

10-15 10-31 10-31 10-31 1-13 1-15 1-15 1-9 2-17 7-7 8-9 9-7 7-7 8-9 9-7 7-3 7-5 7-10 7-19 8-3 8-5 8-7 9-3 9-5 9-18 1-9 8-13 9-9 4-13 8-13 7-17 8-27 9-30 8-27 9-29 8-27 9-29 7-3 7-5 7-10 8-3 8-5 8-7 8-20 9-3 9-5 9-18 7-17 7-17 7-17 7-17 9-29

9-5 9-5 9-5 9-5 7-7 8-9 9-7 7-7 8-9 9-7 7-7 8-9 9-7 9-29 10-21 8-15 2-11 2-11 7-9 8-15 9-29 10-21 10-21 8-19 9-13 8-16 7-9 8-19 9-13 10-21 10-21 7-17 8-27 9-29 7-17 8-27 9-29 7-17 9-29 8-13 7-17 8-27 7-17 8-27 8-19 9-13 7-7 7-9 7-9 7-9 7-9 7-7

1330919 1331362 1333382

1333399

1335129 1337905 1339396 1343989 1345190 1345199 1345204 1345216

32 15 10 8 5 5 35 9 9 1345348 15 10

1345412 1345413 1345423

11 11 12 13 5 5 5 2 11 20 9 8 11 18 11 6 3 6 13 6 6 5 6 3 6 4 18 18 4 21 11 14 32 7 15 8 16 2 2 2 2 2 2 2 2 2 2 2 19 5 6 9

1348058 1348062 1348064 1348185 1348187 1348188 1348246 1348247 1349258 1349446 1350215 1352856 1352858 1352863 1352956 1352958 1352963 1353324 1353399 1353408

1353464 1353467 1353469 1353530 1353533 1353546 1353547

See Service Manual for service procedures.

3 3 4 4 1 1 1 1 1 1 1 1 9 9 9 7 7 7 7 7 7 25 24 1 1 1 1 9 9 1 1 1 1 1 1 1 16 8 18 8 8 23 1 1 3 29 5 2 2 2 11 11

1354916 1354917 1354918 1355533 1355610 1356209 1356217 1356749 1358350 1358809 1358821 1358970 1360139 1360140 1360141 1360275 1360276 1360386 1360507 1360508 1360534 1360548 1360549 1361302 1361366 1361367 1361368 1361370

1 1 1 1 21 10 9 21 10 9 21 10 9 10 1 4 9 7 10 10 3 11 14 4 3

17 18 14 22 8 18 30 7 20 6 20 9 10 22 18 15 10 1 1 2 2 2

©2011 HYSTER COMPANY

UNIT CODE A219 NORTH AMERICA

04/2011

NUMERICAL INDEX (continued) PART NO.

1361371 1362702 1362703 1362704 1362706 1362713 1362715 1362716 1362717 1362719 1362726 1362745 1362746 1362749 1362756 1362871 1362875 1362880 1362881 1362886 1362888 1362892 1362894 1362923 1362925 1362929 1362931 1362960 1362962 1362966 1362968 1363016 1363250 1363251 1363255

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

7-9 7-9 8-15 8-15 8-15 8-15 8-15 8-15 8-15 8-15 8-15 8-15 8-15 8-15 8-15 8-15 8-15 8-15 8-15 7-9 8-15 8-15 9-17 8-19 9-13 8-19 9-13 8-19 9-13 8-19 9-13 9-13 8-19 9-13 8-19 9-13 8-19 9-13 9-13 8-19 9-13 8-19 9-13 8-19 9-13 9-13 8-19 9-13 10-13 8-9 8-9 8-27

1363256 1363260

8-27 7-15 8-33 9-27 8-20 8-23 9-21 8-13 8-13 8-13 7-17 1-17 10-13 8-9 9-9 9-9 9-9 9-9 9-29 9-29 9-29 9-29 9-29 9-29 9-29 9-29 9-15 9-17 9-15 9-17 9-15 9-17 9-15 9-17 9-15 9-15 9-15 9-15 9-17 9-17 9-17 9-17 8-15 10-13 10-17 4-13 9-29 9-29 9-29 9-29 9-29 9-29

1368578 1368582 1368584 1369345

9-29 9-29 9-29 7-10 7-19 8-20 8-23 9-18 9-21 7-7 8-9 8-13 9-9 9-29 7-3 8-3 9-3 1-5 7-15 8-33 9-27 10-21 7-15 8-33 9-27 7-9 8-15 2-11 9-15 9-17 3-7 10-15 10-15 3-7 7-17 8-27 9-29 8-9 7-7 8-9 9-7 10-21 10-21 7-5 8-5 8-13 9-9 7-5 8-5 8-13 9-9 10-3

1379496

8-13 9-9 7-5 8-5 8-13 9-9 9-15 9-17 3-7 3-7 3-7 3-8 3-8 3-8 3-7 8-27 8-27 10-21 10-17 3-7 3-7 3-7 3-7 3-7 3-7 3-7 3-7 3-7 3-7 3-7 3-7 3-7 3-7 3-7 3-7 3-7 3-7 3-7 3-7 3-7 10-25 3-7 3-7 1-9 8-28 10-21 10-21 10-21 9-29 10-27 8-20 8-20

1 1 2 2 1 1 2 2 1 2 2 1 4 14 15 11 5 2 10 9

1363272 1363306 1363308 1363313 1363486 1363917 1364444 1365140 1365306 1365308 1365312 1365314 1365501 1365504 1365508 1365510 1365514 1365516 1365521 1365523 1365605 1365607 1365611 1365613

1 16 1 16 16 1 16 2 6 2 6 6 2 6 3 13 15 32

©2011 HYSTER COMPANY

1365635 1365637 1365641 1365643 1365664 1365666 1365670 1365672 1366057 1367645 1367822 1368348 1368546 1368548 1368552 1368554 1368576

33 8 8 8 6 18 18 2 2 2 8 3 4 30 2 2 2 2 1 1 1 1 2 2 2 2 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 1 7 3 4 21 21 21 21 20

1369357

1369627 1370722 1371287

1371289 1371526 1371653 1374793 1374802 1374899 1375171 1375172 1375440 1375574 1376100 1376101 1378053 1378063 1378698

1378699

1379488

See Service Manual for service procedures.

20 20 20 7 17 7 14 7 14 24 27 7 7 4 12 12 12 9 6 6 6 9 10 10 10 3 3 11 10 10 28 2 3 27 21 31 19 21 26 22 20 2 5 8 11 25 30 9 12 24 29 3

1379685

1381082 1381106 1381108 1381112 1381119 1381120 1381123 1381124 1381598 1381599 1381765 1382130 1382502 1382504 1382506 1382507 1382508 1382509 1382510 1382511 1382512 1382513 1382514 1382515 1382516 1382517 1382518 1382519 1382520 1382521 1382522 1382523 1382524 1383194 1383730 1383731 1385099 1390182 1390365 1390366 1390417 1390575 1393142 1395174

17 17 7 10 22 27 6 6 2 30 2 49 50 48 42 12 13 21 1 20 41 39 4 5 6 7 8 9 43 44 45 46 23 24 25 26 33 34 35 36 1 1 1 14 36 19 22 20 3 1 6 6 12-5

UNIT CODE A219 NORTH AMERICA

04/2011

NUMERICAL INDEX (continued) PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

1395176 1395285

8-20 8-13 9-9 8-27 9-29 8-27 9-29 9-30 10-21 10-21 7-17 8-27 8-27 8-27 10-21 10-21 7-19 6-3 4-9 2-11 2-11 9-29 6-15 6-15 6-15 3-5 4-3 4-5 4-13 10-3 10-19 10-13 10-13 10-13 10-13 4-13 4-13 4-13 4-13 4-13 4-13 4-13 4-13 4-13 4-13 4-13 4-13 4-13 4-13 4-13 4-13 4-13

1465824 1465825 1465826 1465827 1465828 1465829 1465834 1467636 1468714 1471650 1471658 1473843 1475399 1475400 1476593 1476594 1478897 1479040 1479042 1479228 1479230 1479820 1479821 1479958 1479959 1480492 1480493 1480498 1480500 1480504 1480540 1482696

4-13 4-13 4-13 4-13 4-13 4-13 4-13 6-19 5-2 4-13 4-13 1-9 4-14 4-14 1-17 1-17 6-3 2-15 2-15 1-11 1-11 3-7 3-8 1-3 1-3 3-7 3-7 5-2 5-2 5-2 1-11 2-21 2-25 4-3 4-5 4-3 1-13 1-15 1-13 1-15 1-13 1-15 2-17 10-15 10-3 10-3 5-5 5-5 5-5 7-19 9-21 8-23

31 32 33 34 35 36 41 1 6 37

1486370 1486527 1488398 1488995 1488996 1488997 1489009 1489010

6

1489035

5-2 5-2 8-3 7-19 9-21 8-23 9-21 7-19 8-23 7-20 10-22 7-20 10-22 7-20 10-22 7-20 10-22 7-22 7-22 7-22 2-15 2-15 2-15 2-15 2-15 8-13 9-9 1-9 4-3 4-5 1-13 1-15 1-6 8-23 9-21 10-15 5-2 7-17 8-27 9-29 2-21 2-25 4-7 10-13 3-5 3-5 3-5 3-5 3-5 3-5 3-5 3-5

1494615 1494616 1494617 1494618 1494620 1494621 1494622 1494623 1494624 1494625 1494626 1494627 1494628 1494629 1494630 1494631 1494719

3-5 3-5 3-5 3-5 3-5 3-5 3-5 3-5 3-5 3-5 3-5 3-5 3-5 3-5 3-5 3-5 7-13 8-31 9-25 1-9 4-13 4-13 4-13 4-13 4-13 4-13 4-13 1-17 1-17 6-13 6-13 6-13 6-13 6-13 4-14 2-15 9-15 9-17 9-15 9-17 6-13 7-20 10-22 7-19 1-17 2-6 2-11 2-5 2-11 2-11 2-11 2-11

1395291 1395292 1396406 1396429 1396458 1398497 1398584 1398586 1398593 1399004 1399039 1401746 1450356 1452459 1454478 1454479 1456017 1459239 1459240 1459241 1462098 1462528 1462795 1463139 1463912 1464067 1464085 1464093 1464094 1465784 1465787 1465792 1465794 1465796 1465797 1465800 1465801 1465813 1465814 1465817 1465818 1465819 1465820 1465821 1465822 1465823 12-6

6 8 8 34 25 35 26 28 15 4 1 1 1 1 3 9 1 13 31 22 12 3 13 27 7 7 7 1 8 9 10 11 12 9 11 13 15 17 18 19 20 21 22 24 25 26 27 28 29 30

1482724 1483107 1483214 1483215 1483216 1483422 1483829 1484557 1484558 1486150 1486156 1486159 1486175 1486176 1486177

1489016

1489037 1 1 5 2 2 4 5 3 61 1 1 7 8 12 6 1 9 9 28 17 17 18 18 18 18 7 1 1 1 2 5 7

1489039 1489050 1489051 1489486 1489487 1489488 1489489 1489972 1490805 1492024 1492043 1492929 1493304 1493770 1493972 1494017 1494201 1494237 1494396 1494598 1494608 1494609 1494610 1494611 1494612 1494613 1494614

See Service Manual for service procedures.

9 15 16 1 1 1 2 2 2 1 1 3 3 2 2 5 5 1 1 2 1 1 1 1 1 13 13 18 8 8 19 19 3 10 10 4 5 10 11 27 1 7 13 18 17 16 14 13 25 5 2

1495277 1495391 1495392 1495394 1495395 1495397 1495398 1495399 1495580 1495586 1496175 1496177 1497558 1497780 1498115 1498116 1498192 1498325 1498326 1498443 1498833 1498834 1498840 1498848 1498849

6 31 31 1 20 23 24 8 8 11 28 29 29 26 7 22

5 12 42 45 23 38 39 40 1 1 6 7 8 4 9 1 7 7 17 4 4 22 2 1 2 8 14 16

©2011 HYSTER COMPANY

UNIT CODE A219 NORTH AMERICA

04/2011

NUMERICAL INDEX (continued) PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

1498850 1498851 1498852 1498853 1498860 1498967

2-11 2-11 2-11 2-11 2-11 2-3 2-11 2-11 10-31 6-17 2-11 10-7 3-5 4-3 4-3 4-3 4-5 1-15 6-17 6-17 6-17 6-17 6-17 6-17 6-17 6-17 6-17 6-17 6-17 7-20 10-22 4-13 4-13 4-13 4-13 7-21 7-21 7-22 3-7 3-7 8-23 4-3 4-5 4-3 4-5 4-3 4-5 4-7 3-5 4-3 4-5 4-3

17 18 19 20 27

1506737

32 33 4 11 35 4 9 25 10 15 15

1507049 1507931 1507932 1508353 1508484 1508555 1510113 1510964 1510980 1513996 1513999 1514055 1514866

2-23 2-25 1-11 1-13 1-15 2-21 10-13 4-5 4-5 10-31 4-13 2-11 1-15 5-5 5-5 2-3 2-5 2-6 7-7 7-10 7-19 8-9 8-13 8-20 8-23 9-9 9-18 5-5 5-5 5-5 3-3 5-5 10-13 10-13 1-13 1-15 10-17 3-7 3-7 10-7 10-7 10-7 10-13 10-13 2-19 2-19 2-23 2-23 2-25 2-25 2-19 2-23

1498968 1499668 1500182 1500425 1500782 1502092 1502493 1502494 1502530 1502543 1502724 1502725 1502726 1502727 1502728 1502729 1502730 1502731 1502733 1502735 1502736 1503096 1503106 1503107 1503108 1503110 1503476 1503478 1503481 1503544 1503545 1504010 1504068 1504075 1504076 1504125 1504364 1506512 1506513

1 2 3 4 5 6 7 8 10 12 13 14 16 44 1 2 2 29 29 14 6 6 3 3 19 19 11 3 27 27 28

©2011 HYSTER COMPANY

1506738

1514954 1514956 1514957 1515056 1516735 1516736 1518287 1520506 1521437 1521438 1523732 1523733 1523734 1523857 1523858 1524666

1524670

9 9 13 20 20 4 13 25 10 6 5 34 4 6 8 8 6 22 10 20 28 5 10 16 5 10 3 9 1 9 8 2 12 12 9 17 11 2 3 5 13 13 1 2 1 2 1 2 4 4

PART NO.

1525654 1529041 1529042 1531985 1534403 1534410 1534641 1534642 1534660 1536926 1537982 1537983 1537987 1538893 1539695 1539723 1539725 1539726 1544670 1544764 1544784 1551340 1551341 1552948 1553408 1553470 1554721 1554728 1554877 1554879 1564328 1566564 1569979 1581587 1583603 1583963 1589942 1622611 1622612 1624194 1638503

See Service Manual for service procedures.

PAGE ITEM

PART NO.

PAGE ITEM

2-25 4-13 1-9 1-9 10-15 2-19 2-21 2-19 2-21 8-3 8-3 1-9 2-11 2-11 2-11 2-11 1-15 9-29 2-19 2-23 2-25 2-19 2-23 2-25 2-19 2-23 2-25 1-15 10-15 10-15 5-5 5-5 10-19 10-19 10-19 2-21 2-23 2-21 2-23 10-31 10-31 6-17 8-28 9-29 10-3 2-23 2-11 1-9 10-5 10-5 2-23 2-11

1641595 1642000 1643405

1-15 1-15 8-27 9-29 2-11 4-13 10-31 10-31 3-11 10-9 10-19 10-19 1-9 10-17 10-17 10-31 3-3 10-13 10-13 2-17 4-13 10-15 2-17 8-19 8-19 9-13 3-7 1-11 3-5 1-9 7-21 4-9 4-11 7-13 7-15 8-31 8-33 9-25 9-27 4-9 4-9 4-13 10-17 2-3 2-5 2-3 2-5 2-3 2-5 2-3 2-5 1-13

4 10 1 20 7 1 1 15 10 21 29 11 22 5 5 5 6 6 6 7 7 7 21 7 7 2 8 9 1 2 1

1644611 1653759 1655181 1655194 1655317 1655370 1655371 1671897 1673704 1673755 1682736 1702367 1705543 1705544 2004005 2008858 2013089 2013099 2021914 2022719 2033511 2033612 2033614 2033757

1 2 1 9 23 4

2034265 2034266 2034281 2034482 2034483 2034484

34 19 1 3 8 34

2034488 2035396 2036141

1 19 9 12 35 43 9 10 1 2 10 3 15 1 1 3 8 13 2 12 10 8 3 1 18 2 12 13 3 4 9 9 9 6 2 1 2 2 3 3 9 9 4 4 14 12-7

UNIT CODE A219 NORTH AMERICA

04/2011

NUMERICAL INDEX (continued) PART NO.

2036248 2037545 2039168

2040292 2040664 2040809 2041384 2041648 2041736 2041741 2042263 2042264 2042417 2042418 2042621 2042648 2042649 2042695 2042698 2042912 2042967 2042969 2042970 2042971 2043078 2043229 2043230 2043231 2043232 2043245 2043255 2043313 2043314 12-8

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

1-15 10-3 10-3 3-11 3-11 3-11 3-11 3-11 10-9 3-5 1-9 6-3 6-17 6-7 4-7 4-3 4-5 4-3 4-5 6-3 6-3 6-3 6-3 6-3 6-15 1-3 1-5 1-3 1-5 6-3 6-7 2-21 3-11 10-9 3-11 10-9 3-11 10-9 3-11 10-9 4-9 1-13 1-13 1-15 1-13 1-15 1-13 1-15 1-11 1-11 6-15 6-15

2043528

7-20 10-22 7-19 8-23 9-21 7-19 8-23 9-21 7-19 8-23 9-21 6-9 6-13 6-13 6-11 6-13 6-11 6-13 6-3 6-7 1-6 3-11 10-9 3-11 10-9 6-3 6-11 6-11 6-11 6-3 6-3 6-3 4-3 4-5 4-3 4-5 5-2 6-13 6-11 6-13 10-15 10-13 10-17 10-15 10-11 10-25 10-27 10-29 10-13 4-13 1-9 1-9

2045327 2045406

2-15 10-25 10-27 10-13 6-7 10-13 6-13 6-13 6-13 6-13 6-13 6-13 6-13 6-13 6-13 2-17 6-9 6-9 4-5 4-13 4-3 4-5 4-3 4-3 4-5 4-13 7-19 8-23 7-19 8-23 4-11 9-15 9-15 9-15 9-15 9-17 9-17 9-17 9-17 4-11 2-17 6-3 7-13 8-31 9-25 7-13 7-15 8-31 8-33 9-25 9-27 2-17

2047076 2047108 2047572 2047573 2047574 2047575 2047576 2047577 2047693

2-17 6-13 6-13 6-13 6-13 6-13 6-13 6-13 1-13 1-15 1-13 1-15 10-11 4-7 4-3 4-5 6-11 10-17 2-17 2-17 10-13 10-5 7-3 7-5 7-7 8-3 8-5 8-7 8-3 8-5 8-7 8-3 8-5 8-7 9-3 9-5 9-3 9-5 9-3 9-5 9-3 9-5 2-9 4-7 4-11 6-3 6-9 6-9 2-17 2-17 2-17 4-13

14 1 1 1 1 1 1 1 3 9 28 1 6 12 12 12 12 6 7 8 9 28 3 3 3 3 28 2 5 1 1 1 1 1 1 1 2 1 2 2 3 3 4 4 8 10

2043530 2043531 2043533 2043586 2043635 2043636 2043642 2043643 2043888 2043982 2044160 2044225 2044226 2044232 2044381 2044383 2044384 2044385 2044386 2044387 2044396 2044397 2044819 2044921 2044922 2044925 2044926 2044927 2044930 2044934 2044942 2044989 2045088 2045293

6 6 6 4 4 4 5 5 5 1 2 3 1 2 1 3 17 5 1 1 2 1 1 4 3 6 5 13 14 18 14 14 13 13 1 1 1 8 14 6 9 2 3 10 10 43 12 16

2045594 2045606 2045608 2045613 2045614 2045617 2045618 2045619 2045620 2045623 2045624 2045956 2045957 2045958 2045997 2045998 2045999

2046243 2046244 2046252 2046334 2046336 2046340 2046342 2046365 2046367 2046371 2046373 2046555 2046590 2046713 2047064 2047065

2047075

See Service Manual for service procedures.

2 11 15 1 2 7 20 15 7 8 10 5 10 4 19 2 5 11 29 28 27 28 27 10 4 4 5 5 7

2047694 2047820 2047827 2048064 2048183 2048343 2048357 2048363 2048767 2048782 2048880 2049067 2049069 2049074 2049162 2049164 2049168

8 14 12 9 9 9 9 9 9 15

2049170 2049392 2049551 2049628 2049843 2049844 2049983 2049984 2049985

16 10 18 11 16 6 5 21 15 15 11 11 8 5 5 2 1 5 7

1 12 23 6 7 3 4 6 8

©2011 HYSTER COMPANY

UNIT CODE A219 NORTH AMERICA

04/2011

NUMERICAL INDEX (continued) PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

2050282

7-13 8-31 9-25 10-17 10-17 7-19 8-23 9-21 7-3 8-3 9-3 2-11 10-17 10-11 1-15 10-5 10-3 2-11 10-29 2-17 2-17 2-17 2-17 2-17 2-17 10-32 10-17 1-9 2-21 10-29

2093101

2-17 4-13 9-15 9-17 10-3 10-19 10-3 10-29 10-31 10-25 10-27 10-3 3-11 10-9 9-17 9-17 9-17 9-17 9-15 9-15 9-15 9-15 6-13 6-3 1-3 1-5 6-3 4-3 4-5 1-5

2302899

7-13 8-31 9-25 2-11 2-11 2-11 2-11 2-11 4-3 4-5 2-11 2-11 4-7 1-3 1-5 2-11 10-25 10-27 10-29 2-11 4-7 1-13 1-15 1-9 7-13 8-31 9-25 4-3 4-5 2-5

1 1 1 22 3

2307803 2308078 2308118 2308174

4 6 22 22 26 5 14 2 2

2308691

4 11 9 14 9 13 13 21 5 5 5 23 23 7

2311628 2311843

2-11 1-9 10-11 7-13 8-31 9-25 7-13 8-31 9-25 5-2 10-13 1-9 3-8 7-13 8-31 9-25 10-17 4-3 4-5 10-13 2-21 2-23 2-21 2-23 6-17 2-19 2-23 2-25 1-5 1-5

2050555 2052360 2053668 2053761 2053791 2053884 2055339 2056446 2060001 2060219 2061860 2066643 2067151 2067388 2067410 2068694 2068695 2070552 2071007 2072541 2075656 2077224 2090589

4 4 4 9 10 6 6 6 11 11 11

2094674 2094743 2094794 2095592 2097358 2097781 2097848 2098617

1 1 2 1 30 1 20 18 17 19 8 1 2 3 2 11

©2011 HYSTER COMPANY

2099494 2099498 2099500 2099517 2104748 2104752 2104754 2104772 2106000 2302063 2302495 2302520 2302721 2302746

6 8 4 4 1 4 1 11 11 15 1 1 1 3 3 3 3 3 3 3 3 9 16 2 2 15 26 26 8

2303211 2303249 2303787 2303801 2303821 2304085 2304244 2304572 2305032 2305145 2305577 2305629 2305855 2306145 2306899 2307049 2307114 2307519 2307575

See Service Manual for service procedures.

2309196 2309223 2309830 2310841 2311444

4002187 4007644 4007647 4023728 4027459 4034374 4034375

10 21 3 3 3 5 5 5 10 5 21 52 4 4 4 3 24 24 1 1 6 3 3 3 1 1

12-9

UNIT CODE A219 NORTH AMERICA

04/2011

NUMERICAL INDEX (continued) NOTES

12-10

See Service Manual for service procedures.

©2011 HYSTER COMPANY