Hyster C80ZHD (A282) C60ZHD (A373) Parts Manual - PDF DOWNLOAD

C80ZHD (A282) C60ZHD (A373)

4092807 07/2014

©2014 HYSTER COMPANY

UNIT CODE A282 NORTH AMERICA

07/2014

SECTIONS 1

FRAME/DRIVE UNIT

2

ELECTRICAL SYSTEM

3

STEER HANDLE/BRAKE SYSTEM

4

LIFT LINKAGE AND FORKS

5

HYDRAULIC SYSTEM

6

OPTIONS

7

NUMERICAL INDEX

This Parts Manual is divided into 7 major sections which are listed above. Quick reference to these sections can be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages to the corresponding tab.

07/2014

UNIT CODE A282 NORTH AMERICA

TABLE OF CONTENTS DESCRIPTION

PAGE

A AUDIBLE ALARM ............................................................................................................................................

6-6

B BATTERY DISCONNECT ...............................................................................................................................

2-8 BATTERY RETENTION ..................................................................................................................................

1-7 BATTERY ROLLER ASSEMBLY ....................................................................................................................

1-8 BRAKE ASSEMBLY A282 ............................................................................................................................................................ 3-16 A373 ............................................................................................................................................................ 3-17 C CASTER ASSEMBLY ...................................................................................................................................... 4-14 2-9 CONTROL MODULE AND ATTACHING HARDWARE ..................................................................................

CONVENIENCE TRAY 6-7 WITHOUT LOAD BACKREST EXTENSION ...............................................................................................

COVERS AND FLOORMAT ............................................................................................................................ 1-10 D 2-4 DASH DISPLAY ..............................................................................................................................................

DECALS .......................................................................................................................................................... 1-12 DRIVE WHEEL AND TIRE 1-6 AND STATIC STRAP ..................................................................................................................................

E EE CONTACTOR ASSEMBLY ........................................................................................................................ 2-10 ELECTRICAL ..................................................................................................................................................

2-2 ENTRY ROLLER ............................................................................................................................................. 4-16 F FORK TIP SKID ............................................................................................................................................... 4-17 H HIGH SPEED FOOT PEDAL ...........................................................................................................................

HYDRAULIC POWER UNIT ............................................................................................................................

2-6 5-2

J JUMPER HARNESS PARK BRAKE SWITCH .............................................................................................................................. 2-28 L LIFT CYLINDER ASSEMBLY ..........................................................................................................................

5-4 LIFT LINKAGE .................................................................................................................................................

4-2 LOAD WHEELS DUAL WHEEL, 2 BEARINGS .....................................................................................................................

4-9 DUAL WHEEL, 4 BEARINGS ..................................................................................................................... 4-10 SINGLE WHEEL, FOUR BEARINGS ..........................................................................................................

4-7 SINGLE WHEEL, FOUR BEARINGS - SEALED ........................................................................................

4-8 SINGLE WHEEL, TWO BEARINGS ...........................................................................................................

4-5 SINGLE WHEEL, TWO BEARINGS - SEALED ..........................................................................................

4-6

©2014 HYSTER COMPANY

See Service Manual for service procedures.

i

UNIT CODE A282 NORTH AMERICA

07/2014

TABLE OF CONTENTS (continued) DESCRIPTION

PAGE

TANDEM ASSEMBLY, LUBED BEARING - A283 ...................................................................................... 4-11 TANDEM ASSEMBLY, SEALED BEARING - A283 .................................................................................... 4-12 M MASTER DRIVE UNIT CARRIER ....................................................................................................................................................

DRIVE .........................................................................................................................................................

HOUSING ....................................................................................................................................................

OUTPUT ......................................................................................................................................................

STEERING PARTS .....................................................................................................................................

TURNTABLE BEARING ..............................................................................................................................

MASTER DRIVE UNIT ASSEMBLY AND ATTACHING PARTS ....................................................................

1-16 1-18 1-17 1-19 1-15 1-20 1-14

O OPERATOR TRAY ..........................................................................................................................................

6-8

P 3-6 PARKING BRAKE ASSEMBLY .......................................................................................................................

PREMIUM BACK PAD .................................................................................................................................... 6-10 R RF TERMINAL .................................................................................................................................................

T THROTTLE SWITCH ASSEMBLY ..................................................................................................................

TILLER ARM ASSEMBLY ...............................................................................................................................

TILLER HANDLE QUICK PICK - 17 INCH ...............................................................................................................................

QUICK PICK - 25 INCH ...............................................................................................................................

STANDARD - 17 INCH ................................................................................................................................

STANDARD - 25 INCH ................................................................................................................................

TILLER HEAD ASSEMBLY .............................................................................................................................

TRACTION MOTOR ASSEMBLY ...................................................................................................................

TRACTION MOTOR INSTALLATION .............................................................................................................

6-2 3-8 3-14 3-12 3-13 3-10 3-11 3-2 1-4 1-2

V VISUAL ALARM ..............................................................................................................................................

6-4

W WIRE HARNESS FOOT SWITCH ...........................................................................................................................................

MAIN ...........................................................................................................................................................

MAIN - ALTERNATE PART, PAGE 1 OF 2 ................................................................................................

MAIN - ALTERNATE PART, PAGE 2 OF 2 ................................................................................................

PUSH BUTTON ...........................................................................................................................................

RF TERMINAL ............................................................................................................................................

STROBE LIGHT ..........................................................................................................................................

TILLER HANDLE .........................................................................................................................................

2-27 2-12 2-16 2-18 2-22 2-24 2-26 2-20

ii

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A282 NORTH AMERICA

07/2014

ABBREVIATIONS QUICK REFERENCE SHEET Listed below are abbreviations used in parts manuals to denote the following expressions: spacer TERM

DEFINITION

TERM

DEFINITION

Amp

Amperes

FRE

Freezer Environment

AR

As Required

in.

inches

BDI

Battery Discharge Indicators

LPG

Liquefied Petroleum Gas

BWI

Brush Wear Indicator

MAP

Manifold Absolute Pressure

CE

Communicator End

mm

millimeters

CRE

Corrosive Environment

MSTS

Microprocessor Spark Timing System

D/B

Date Break

NPT

National Pipe Threads

dbA

Decibel "A" Scale

O/S

Oversize

DE

Drive End

PTO

Power Take Off

ECH

Empty Container Handler

RPM

Revolutions per Minute

ECH-3

Empty Container Handler - 3 High Stacking

S/N

Serial Number

TMM

Truck Management Module

ECH-4

Empty Container Handler - 4 High Stacking

UL Type D

Diesel-Powered Safety Rating

ECH-5

Empty Container Handler - 5 High Stacking

UL Type DS

Diesel-Powered Safety Rating

UL Type E

Battery-Powered Safety Rating

ECH-6

Empty Container Handler - 6 High Stacking

UL Type EE

Battery-Powered Safety Rating

UL Type ES

Battery-Powered Safety Rating

ECH-7

Empty Container Handler - 7 High Stacking

UL Type G

Gasoline-Powered Safety Rating

UL Type GS

Gasoline-Powered Safety Rating

ECM

Electronic Control Module

UL Type LP

Gas-Powered Safety Rating

ECN

Engineering Change Notice

UL Type LPS

LP Gas-Powered Safety Rating

EEPROM

Electrically Erasable Programmable Read Only Memory

U/S

Undersize

EPA

US Environmental Protection Agency

UL

Underwriters Laboratory

EPROM

Electrically Programmable Read Only Memory

V

Volts

©2014 HYSTER COMPANY

See Service Manual for service procedures.

iii

UNIT CODE A282 NORTH AMERICA

07/2014

HOW TO USE THE ILLUSTRATED PARTS MANUAL This parts manual describes and illustrates assemblies, subassemblies, and detail parts needed for service replacement.

iv

The different constructions are indicated by keys and footnotes. The callouts correspond to descriptions found on the next page.

See Service Manual for service procedures.

©2014 HYSTER COMPANY

07/2014

UNIT CODE A282 NORTH AMERICA

HOW TO FIND THE DESIRED PART NUMBER

1.

2.

3.

4.

5.

WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN: Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.

Turn to the section you chose. Use the Section Table of Contents to determine the assembly which would normally contain the part required.

Then locate the part on the assembly breakdown page.

WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN: Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).

Locate the assembly the required part is used on and turn to the page indicated for that assembly.

Then locate the part on the assembly breakdown page.

WHEN THE PART NUMBER IS KNOWN: Use the Numerical Index (Page 7-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.

GENERAL:

6.

The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.

Parts Supersession Information. Part numbers that have this history will be displayed in the parts list in the order that they were superseded (from oldest to newest). The superseded part numbers will be shown with a line through them.

Five periods in the PART NO. column (. . . . .) indicate that the part is either Not Serviced Separately or there is a reference to another figure.

A figure reference is denoted by a pointing hand followed by a figure number in the DESCRIPTION column (FFigure 10)

7.

8.

Keys are used to show two or more similar assemblies, RH and LH assembly parts, etc.

Select the appropriate key, "A", "B", "C", "D", or "E" and the corresponding quantity column to find the required parts. Two periods in the QTY column (..) indicate that the part is not used for that assembly.

Indented descriptions under the DESCRIPTION column are used to indicate assemblies and

©2014 HYSTER COMPANY

subparts of assemblies. In the example on the previous page, BEARING CAP (Item 2) is a subpart of the major assembly CASE. 9. Quantities shown are for one assembly. The quantities of the subpart BEARING CAP are indicated as two and two. This means two per CASE assembly.

10. Serial number breaks identify the most current parts information and are shown as follows: → S/N D001H2628 Indicates last serial number affected.

S/N D001H2629 → Indicates the first serial number affected.

S/N D001H1553 ↔ S/N D001H3291 Indicates a range of serial numbers affected.

ECN numbers for pending serial numbers are shown to allow for the inclusion of the most current parts information and are identified as follows: → S/N Pending Per ECN 63243 Indicates a pending serial number for last unit affected.

S/N Pending Per ECN 63243 → Indicates a pending serial number for first unit affected.

Date breaks are used to indicate when a change occurred but a subsequent serial number break was not recorded. This is an arbitrary date usually based on the ECN release and are identified as follows: → D/B 3/00 Indicates that a change occurred sometime within that month for the item affected.

D/B 3/00 → Indicates that a change occurred sometime within that month for the item affected.

D/B 3/00 ↔ D/B 4/00 Indicates a range of production dates of the item affected.

Contact your local dealer for Hyster lift trucks for serial number information for items with a ECN or a date break.

ORDERING PARTS: When ordering replacement parts, give the unit serial number, part number, name of part and quantity required.

For any further information on parts, service, or ordering, consult your local dealer for Hyster lift trucks.

See Service Manual for service procedures.

v

UNIT CODE A282 NORTH AMERICA

07/2014

IDENTIFICATION OF TRUCK SERIAL NUMBERS

(1) and (2)

The first letter and three numbers indicate the truck unit code.

(3)

The second letter indicates the plant of manufacture.

(4)

The four or five digit number indicates the production sequence number of the truck.

(5)

The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.

The letters "I", "O", and "Q" will not be used.

For pending serial numbers contact your local dealer for Hyster lift trucks.

Parts referred to in this book as right or left hand parts are in accordance with the illustration above.

vi

See Service Manual for service procedures.

©2014 HYSTER COMPANY

07/2014

UNIT CODE A282 NORTH AMERICA

PUBLICATIONS Every new lift truck is provided with an OPERATING MANUAL. This manual has information that the operator must know for inspection and operation of the lift truck.

SERVICE MAINTENANCE MANUALS, which provide service and overhaul procedures, and PARTS

MANUALS with complete replacement part identification, are available at a nominal fee from your Hyster dealer to assist users in effectively maintaining Hyster lift trucks in a safe, useful condition. See the list below for information on ordering specific publications for this model lift truck.

PUBLICATION

HYSTER PART NUMBER

Operating Manual........................................................................................................................ 4092803 Service Manual (Complete)......................................................................................................... 4096029 Parts Manual............................................................................................................................... 4092807

©2014 HYSTER COMPANY

See Service Manual for service procedures.

vii

UNIT CODE A282 NORTH AMERICA

07/2014

NOTES

viii

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A282 NORTH AMERICA

07/2014

1

FRAME/DRIVE UNIT

07/2014

UNIT CODE A282 NORTH AMERICA

SECTION 1 FRAME/DRIVE UNIT DESCRIPTION

PAGE

BATTERY RETENTION ..................................................................................................................................

BATTERY ROLLER ASSEMBLY ....................................................................................................................

COVERS AND FLOORMAT ............................................................................................................................

DECALS ..........................................................................................................................................................

DRIVE WHEEL AND TIRE AND STATIC STRAP ..................................................................................................................................

MASTER DRIVE UNIT CARRIER ....................................................................................................................................................

DRIVE .........................................................................................................................................................

HOUSING ....................................................................................................................................................

OUTPUT ......................................................................................................................................................

STEERING PARTS .....................................................................................................................................

TURNTABLE BEARING ..............................................................................................................................

MASTER DRIVE UNIT ASSEMBLY AND ATTACHING PARTS ....................................................................

TRACTION MOTOR ASSEMBLY ...................................................................................................................

TRACTION MOTOR INSTALLATION .............................................................................................................

©2014 HYSTER COMPANY

See Service Manual for service procedures.

1-7 1-8 1-10 1-12 1-6 1-16 1-18 1-17 1-19 1-15 1-20 1-14 1-4 1-2

1-1

UNIT CODE A282 NORTH AMERICA

07/2014

TRACTION MOTOR INSTALLATION (FIGURE 1-1)

ITEM 1 1 2 3 4 5 6

1-2

PART NO.

DESCRIPTION

QTY

2084747 2085166 4061344 2045959 296166 296013 293780

Magnetic Brake Assembly (With Diode) (A282) (Shown) ...................................

Brake Assembly , Magnetic (With Diode) (A373) ...............................................

Traction Motor Assembly (FFigure 1-2).............................................................

Key (Woodruff) ....................................................................................................

Capscrew (A282 Only) ........................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

See Service Manual for service procedures.

1 1 1 1 3 6 6

©2014 HYSTER COMPANY

07/2014

UNIT CODE A282 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY

See Service Manual for service procedures.

1-3

UNIT CODE A282 NORTH AMERICA

07/2014

TRACTION MOTOR ASSEMBLY (FIGURE 1-2)

1-4

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A282 NORTH AMERICA

07/2014

TRACTION MOTOR ASSEMBLY ITEM

1 2 3 4 5 6 7 8 9 10 11

PART NO.

DESCRIPTION

4061344 4621595 4078440 4078441 4078442 4078443 4078444 4078445 4078446 4078447 4061542 4056662 4052389

Traction Motor Assembly ....................................................................................

Traction Motor ................................................................................................

Bracket , Drive End ....................................................................................

Retainer Assembly (Bearing) .....................................................................

Snap Ring Assembly and Key ....................................................................

Bolt , Fixing ................................................................................................

Plate , Connection ......................................................................................

Sensor ........................................................................................................

Bearing .......................................................................................................

Bracket , Rear End .....................................................................................

O-Ring ............................................................................................................

Gear (Input Pinion) .........................................................................................

Locknut (Elastic Stop Nut) ..............................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 1 1 1 1 1 1 1 1

1-5

UNIT CODE A282 NORTH AMERICA

07/2014

DRIVE WHEEL AND TIRE (FIGURE 1-3) AND STATIC STRAP

ITEM 1 1 1 1 1 1 1 1 2 3 4 5 6 7

1-6

PART NO.

DESCRIPTION

QTY

4072585 4072587 4072586 4068562 2046757 1701703 2088989 4072588 2021593 239906 15129 18557 15157 15057

Drive Tire Assy (Poly Smooth) ............................................................................

Drive Tire Assy (Red EZ Poly 85D) ....................................................................

Drive Tire Assy (Poly 80D Black) ........................................................................

Wheel .............................................................................................................

Cushion Tire (Poly) .........................................................................................

Tire (Red EZ Poly 85D) ..................................................................................

Cushion Tire (Poly 80D) .................................................................................

Wheel And Tire (Vulkollan) .................................................................................

Wheel Nut ...........................................................................................................

Static Strap .........................................................................................................

Lockwasher .........................................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

See Service Manual for service procedures.

1 1 1 1 1 1 1 1 5 1 2 1 1 1

©2014 HYSTER COMPANY

UNIT CODE A282 NORTH AMERICA

07/2014

BATTERY RETENTION (FIGURE 1-4)

ITEM 1 2 3 4

PART NO. 2034556 15178 15158 221712

©2014 HYSTER COMPANY

DESCRIPTION

QTY

Bracket (With Stud) ........................................................................................

Washer ...........................................................................................................

Washer ...........................................................................................................

Nut ..................................................................................................................

See Service Manual for service procedures.

2 2 2 2

1-7

UNIT CODE A282 NORTH AMERICA

07/2014

BATTERY ROLLER ASSEMBLY (FIGURE 1-5)

1-8

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A282 NORTH AMERICA

07/2014

BATTERY ROLLER ASSEMBLY ITEM 1 2 3 4 5 6 7 8 9 10

PART NO.

DESCRIPTION

2040462 264146 15135 16830 2303911 2040464 2102311 2040461 15920 376203

Battery Tray ........................................................................................................

Nut ......................................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

Roller ..................................................................................................................

Block ...................................................................................................................

Spacer ................................................................................................................

Plate ....................................................................................................................

Lockwasher .........................................................................................................

Capscrew ............................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 2 2 2 4 2 2 2 4 4

1-9

UNIT CODE A282 NORTH AMERICA

07/2014

COVERS AND FLOORMAT (FIGURE 1-6)

ITEM 1 2 3 4 5 6 7 8 9 10

1-10

PART NO.

DESCRIPTION

QTY

4611350 2054533 335989 335991 2040664 2059897 2309789 2034382 2034380 2309789

Cover (Front) ......................................................................................................

Cover ..................................................................................................................

Information Case ................................................................................................

Cover (Information Case) ...................................................................................

Rivet ....................................................................................................................

Floormat ..............................................................................................................

Pad .....................................................................................................................

Clip ......................................................................................................................

Screw ..................................................................................................................

Pad .....................................................................................................................

See Service Manual for service procedures.

1 1 1 1 4 1 1 3 3 1

©2014 HYSTER COMPANY

07/2014

UNIT CODE A282 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY

See Service Manual for service procedures.

1-11

UNIT CODE A282 NORTH AMERICA

07/2014

DECALS (FIGURE 1-7)

1-12

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A282 NORTH AMERICA

07/2014

DECALS ITEM 1 2 3 4 5 5 6 7 8 8 9 10 11 12 12 12 12 13 14

PART NO.

DESCRIPTION

1529043 1534660 4082837 2307359 2099551 2099552 1646818 2305689 2050774 2044484 2106453 4034189 2307400 389688 1498264 1498262 4085069 2106479 2053454

Label (Hyster) .....................................................................................................

Label (Patents and Trademarks) ........................................................................

Label (Parking Brake) .........................................................................................

Label (High Speed) .............................................................................................

Label (Cold Storage) ...........................................................................................

Label (Arctic) .......................................................................................................

Label (Greenville Mfg) ........................................................................................

Label (Pinch Warning) ........................................................................................

Label (Battery Discharge Notice - AGM Battery) ................................................

Label (Battery Discharge Notice - Flooded Battery) ...........................................

Label (Fuse-4 Amp) ............................................................................................

Kit -Hyster Logo Labels ......................................................................................

Rivet ....................................................................................................................

Nameplate Cover ................................................................................................

Nameplate (UL) ..................................................................................................

Nameplate (Non-UL) ...........................................................................................

Label-Serialized UL ............................................................................................

Label (Warning) ..................................................................................................

Label (No Step) ...................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 1 2 2 1 1 1 1 4 1 1 1 1 1 2

1-13

UNIT CODE A282 NORTH AMERICA

07/2014

MASTER DRIVE UNIT ASSEMBLY AND ATTACHING PARTS (FIGURE 1-8)

ITEM 1 1 1 1 1 1 1 2 3 4 5

1-14

PART NO.

DESCRIPTION

QTY

4086730 ..... ..... ..... ..... ..... .....

1581852 296013 293780 293647

Master Drive Unit Assembly ...............................................................................

Steering Parts (FFigure 1-9).........................................................................

Carrier (FFigure 1-10)...................................................................................

Housing (FFigure 1-11).................................................................................

Drive (FFigure 1-12)......................................................................................

Output (FFigure 1-13)...................................................................................

Turntable Bearing (FFigure 1-14)..................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Capscrew ............................................................................................................

See Service Manual for service procedures.

1 1 1 1 1 1 1 6 6 6 6

©2014 HYSTER COMPANY

UNIT CODE A282 NORTH AMERICA

07/2014

MASTER DRIVE UNIT (FIGURE 1-9) STEERING PARTS

ITEM 1

PART NO.

DESCRIPTION

4076757

Tiller Bar Connection ..........................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1

1-15

UNIT CODE A282 NORTH AMERICA

07/2014

MASTER DRIVE UNIT (FIGURE 1-10) CARRIER

ITEM 1 2 3

1-16

PART NO.

DESCRIPTION

QTY

4076758 4076759 4076760

Carrier .................................................................................................................

Bushing ...............................................................................................................

Capscrew ............................................................................................................

See Service Manual for service procedures.

1 4 6

©2014 HYSTER COMPANY

UNIT CODE A282 NORTH AMERICA

07/2014

MASTER DRIVE UNIT (FIGURE 1-11) HOUSING

ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14

PART NO.

DESCRIPTION

4096662 4072701 4072705 1568225 1507371 1507332 1568223 1568226 1568222 382796 318707 1507373 4072706 .....

Housing ...............................................................................................................

Cap .....................................................................................................................

Valve ...................................................................................................................

Cover ..................................................................................................................

Capscrew ............................................................................................................

O-Ring ................................................................................................................

Cover ..................................................................................................................

Pin .......................................................................................................................

Capscrew ............................................................................................................

Sealing Ring .......................................................................................................

Plug .....................................................................................................................

Plug .....................................................................................................................

Plate ....................................................................................................................

Protector .............................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 10 1 1 8 8 2 1 1 1 1

1-17

UNIT CODE A282 NORTH AMERICA

07/2014

MASTER DRIVE UNIT (FIGURE 1-12) DRIVE

ITEM 1 2

1-18

PART NO.

DESCRIPTION

QTY

.....

1568230

Helical Gear ........................................................................................................

Nut ......................................................................................................................

See Service Manual for service procedures.

1 1

©2014 HYSTER COMPANY

UNIT CODE A282 NORTH AMERICA

07/2014

MASTER DRIVE UNIT (FIGURE 1-13) OUTPUT

ITEM 1 2 3 4 5 5 6 7 8 8 8 8 9 10 11 11 11 11 12 12 12 12

PART NO.

DESCRIPTION

1507340 .....

1507338 .....

4072708 4032538 1507343 1606031 4076772 4076773 4076775 4076776 1606032 1586382 2307254 2302695 2310139 4076766 4097108 4097109 4097110 4097111

Wheel Stud .........................................................................................................

Wheel Shaft ........................................................................................................

Seal .....................................................................................................................

Tube ....................................................................................................................

Bevel Gear Shaft Set ..........................................................................................

Gear Set .........................................................................................................

Bearing (Taper Roller) ........................................................................................

Bearing (Taper Roller) ........................................................................................

Plate , Shim (0.004 in.) .......................................................................................

Plate , Shim (0.005 in.) .......................................................................................

Plate , Shim (0.012 in.) .......................................................................................

Plate , Shim (0.020 in.) .......................................................................................

Bearing (Taper Roller) ........................................................................................

Snap Ring ...........................................................................................................

Shim (0.004 in.) ..................................................................................................

Shim (0.006 in.) ..................................................................................................

Shim (0.012 in.) ..................................................................................................

Plate , Shim ........................................................................................................

Shim ....................................................................................................................

Shim ....................................................................................................................

Shim ....................................................................................................................

Shim ....................................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

7 1 1 1 1 1 2 1 AR AR AR AR 1 1 AR AR AR AR AR AR AR AR

1-19

UNIT CODE A282 NORTH AMERICA

07/2014

MASTER DRIVE UNIT (FIGURE 1-14) TURNTABLE BEARING

ITEM 1 2

1-20

PART NO.

DESCRIPTION

QTY

4096663 1507379

Bearing ...............................................................................................................

Screw ..................................................................................................................

See Service Manual for service procedures.

1 12

©2014 HYSTER COMPANY

UNIT CODE A282 NORTH AMERICA

07/2014

2

ELECTRICAL SYSTEM

07/2014

UNIT CODE A282 NORTH AMERICA

SECTION 2 ELECTRICAL SYSTEM DESCRIPTION

PAGE

BATTERY DISCONNECT ...............................................................................................................................

CONTROL MODULE AND ATTACHING HARDWARE ..................................................................................

DASH DISPLAY ..............................................................................................................................................

EE CONTACTOR ASSEMBLY ........................................................................................................................

ELECTRICAL ..................................................................................................................................................

HIGH SPEED FOOT PEDAL ...........................................................................................................................

JUMPER HARNESS PARK BRAKE SWITCH ..............................................................................................................................

WIRE HARNESS FOOT SWITCH ...........................................................................................................................................

MAIN ...........................................................................................................................................................

MAIN - ALTERNATE PART, PAGE 1 OF 2 ................................................................................................

MAIN - ALTERNATE PART, PAGE 2 OF 2 ................................................................................................

PUSH BUTTON ...........................................................................................................................................

RF TERMINAL ............................................................................................................................................

STROBE LIGHT ..........................................................................................................................................

TILLER HANDLE .........................................................................................................................................

©2014 HYSTER COMPANY

See Service Manual for service procedures.

2-8 2-9 2-4 2-10 2-2 2-6 2-28 2-27 2-12 2-16 2-18 2-22 2-24 2-26 2-20

2-1

UNIT CODE A282 NORTH AMERICA

07/2014

ELECTRICAL (FIGURE 2-1)

ITEM 1 2 3 4 5 6 6 7 7 8 8 9 9 10 11 12 12 12 13 13 13 14 14 15 16 17 18 2-2

PART NO.

DESCRIPTION

QTY

2042675 18465 15127 15915 15054 4629437 2086255 2084858 2086255 4629422 2086255 4629436 2086255 4060227 320156 2084860 148615 2083927 2084859 148615 2083927 4631165 4635409 1382664 320158 296360 293612

Horn ....................................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Cable Assy (Contactor) .......................................................................................

Boot ................................................................................................................

Cable Assy (2GA, -U) .........................................................................................

Boot ................................................................................................................

Cable Assy (-V) ...................................................................................................

Boot ................................................................................................................

Cable Assy (-W) ..................................................................................................

Boot ................................................................................................................

Control Module (CAN) ........................................................................................

Washer ...............................................................................................................

Cable Assy (Power Cable Negative) ..................................................................

E-Ring ............................................................................................................

Boot ................................................................................................................

Cable Assy (Power Cable Pump Positive) ..........................................................

E-Ring ............................................................................................................

Boot ................................................................................................................

Wire Harness (Main) (FFigure 2-7)....................................................................

Wire Harness (Main) (Alternate Part) (FFigure 2-8, FFigure 2-9)....................

Clamp .................................................................................................................

Washer ...............................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

See Service Manual for service procedures.

1 2 2 2 2 1 1 1 1 1 1 1 1 1 2 1 2 1 1 2 1 1 1 1 1 1 1

©2014 HYSTER COMPANY

UNIT CODE A282 NORTH AMERICA

07/2014

ITEM 19 20 21 22

PART NO. 1554902 .....

293795 136687 a 4615765

DESCRIPTION

QTY

Screw ..................................................................................................................

Bracket ................................................................................................................

Capscrew ............................................................................................................

Nut ......................................................................................................................

Edge Protector ....................................................................................................

2 1 2 2 1

FOOTNOTES: a

Not Illustrated

©2014 HYSTER COMPANY

See Service Manual for service procedures.

2-3

UNIT CODE A282 NORTH AMERICA

07/2014

DASH DISPLAY (FIGURE 2-2)

ITEM 1 2 2 3 4 5 5 6

PART NO. .....

4626700 4626072 369242 1563732 2051870 4047541 4053097 a 4082296

DESCRIPTION

QTY

Mounting Weldment ............................................................................................

Dash Display (Standard) (24V) ...........................................................................

Dash Display (Cooler/Subzero) (24V) ................................................................

Capscrew ............................................................................................................

Nut (U-Type) .......................................................................................................

Ignition Switch (Toggle) (Optional) (Not Shown) ................................................

Ignition Switch (Key) (Shown) .............................................................................

Key Set ...........................................................................................................

Label (Dash Display) ..........................................................................................

1 1 1 3 3 1 1 1 1

FOOTNOTES: a

2-4

Not Illustrated

See Service Manual for service procedures.

©2014 HYSTER COMPANY

07/2014

UNIT CODE A282 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY

See Service Manual for service procedures.

2-5

UNIT CODE A282 NORTH AMERICA

07/2014

HIGH SPEED FOOT PEDAL (FIGURE 2-3)

2-6

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A282 NORTH AMERICA

07/2014

HIGH SPEED FOOT PEDAL ITEM 1 2 3 4 5

PART NO.

DESCRIPTION

15916 186493 320155 2308914 2053043

Lockwasher .........................................................................................................

Screw ..................................................................................................................

Washer ...............................................................................................................

Switch , Foot .......................................................................................................

Wire Harness (Foot Switch) (FFigure 2-14).......................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

2 2 2 1 1

2-7

UNIT CODE A282 NORTH AMERICA

07/2014

BATTERY DISCONNECT (FIGURE 2-4)

ITEM 1 1 1 1 1 1 2 3 4 5 6 7

2-8

PART NO.

DESCRIPTION

QTY

2085488 288835 2303500 2085112 1195971 2303500 2033589 220359 264150 296162 292680 136687

Battery Connector Assy (Red) ............................................................................

Battery Connector (Red) ................................................................................

Terminal .........................................................................................................

Battery Connector Assy (Gray) ...........................................................................

Battery Connector (Gray) ...............................................................................

Terminal .........................................................................................................

Battery Connector Pull Handle ...........................................................................

Screw ..................................................................................................................

Nut ......................................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Nut ......................................................................................................................

See Service Manual for service procedures.

1 1 2 1 1 2 1 2 2 2 2 2

©2014 HYSTER COMPANY

UNIT CODE A282 NORTH AMERICA

07/2014

CONTROL MODULE AND ATTACHING HARDWARE (FIGURE 2-5)

ITEM 1 2 3 4 5

PART NO.

DESCRIPTION

4623706 292507 320156 302399 296379

Controller (Combi AC1 PW) ................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Nut ......................................................................................................................

Washer ...............................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 4 4 4 4

2-9

UNIT CODE A282 NORTH AMERICA

07/2014

EE CONTACTOR ASSEMBLY (FIGURE 2-6)

ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

2-10

PART NO.

DESCRIPTION

QTY

292501 320156 296215 2094189 2079891 1331362 2094188 227177 16378 15154 15127 2094190 2054558 18865 2094089 2094187 296379

Capscrew ............................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

Plate ....................................................................................................................

Contactor (24V, 150 Amp) ..................................................................................

Fuse (400 Amp) ..................................................................................................

Cover ..................................................................................................................

Screw ..................................................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Washer ...............................................................................................................

Buss Bar .............................................................................................................

Insulator ..............................................................................................................

Capscrew ............................................................................................................

Grommet .............................................................................................................

Enclosure Box .....................................................................................................

Washer ...............................................................................................................

See Service Manual for service procedures.

2 2 2 1 1 1 1 3 2 2 2 1 2 2 2 1 2

©2014 HYSTER COMPANY

07/2014

UNIT CODE A282 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY

See Service Manual for service procedures.

2-11

UNIT CODE A282 NORTH AMERICA

07/2014

WIRE HARNESS (FIGURE 2-7) MAIN

2-12

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A282 NORTH AMERICA

07/2014

WIRE HARNESS MAIN ITEM 1 1 1 1 2 2 3 3 4 4 5 5 5 5 6 7 7 8 8 9 10 10 10 11 11 11 12 12 13 13 14 14 15 15 16 16 17 17 17 17 17 18 19 19 19 19 20 20 20

PART NO.

DESCRIPTION

4631165 .....

2056243 2035276 2068741 .....

1567318 .....

1306270 .....

1306270 .....

1566116 1532664 1597773 1566117 .....

148606 .....

148606 2033694 .....

2048593 2309579 .....

2048593 2309579 .....

1462762 .....

1462762 .....

1306270 .....

1306270 .....

1532219 .....

1525580 1502626 1597773 1330439 4044070 .....

1493465 1330414 1531312 .....

1490242 1490243

Wire Harness (Main) ...........................................................................................

Connector Assembly (CPS005 Combi Cntrl) .................................................

Connector (35 Way) ...................................................................................

Connector (Socket Female) .......................................................................

Plug ............................................................................................................

Ring Terminal (TS045 Cntlr -B) ......................................................................

E-Ring ........................................................................................................

Connector Assembly (TS003 MN K Coil +) ....................................................

Terminal .....................................................................................................

Connector Assembly (TS004 MN K Coil -) .....................................................

Terminal .....................................................................................................

Connector Assembly (CPS015 Diagnostic Connector) ..................................

Connector ...................................................................................................

Connector ...................................................................................................

Terminal .....................................................................................................

Dust Cap (For Diagnostic Cable) ...................................................................

Ring Terminal (TS018 MN K Pre-Charge) .....................................................

E-Ring ........................................................................................................

Ring Terminal (TS017 MN K Post Cnct) ........................................................

E-Ring ........................................................................................................

Fuse Holder ....................................................................................................

Connector Assembly (CRS108 FT SW BCK Pad Harn) ................................

Connector (6 Way) .....................................................................................

Socket ........................................................................................................

Connector Assembly (CRS060 Dash Display) ...............................................

Connector (6 Way) .....................................................................................

Socket ........................................................................................................

Spade Terminal (TS019 Key Sw Batt) ...........................................................

E-Ring ........................................................................................................

Spade Terminal (TS020 Key Sw St) ..............................................................

E-Ring ........................................................................................................

Connector Assembly (TS001 Horn +) ............................................................

Terminal .....................................................................................................

Connector Assembly (TS002 Horn -) .............................................................

Terminal .....................................................................................................

Connector Assembly (CPS088 Pump Coil) ....................................................

Connector ...................................................................................................

Connector Assembly (CPS046 Sped) ............................................................

Connector ...................................................................................................

Connector ...................................................................................................

Terminal .....................................................................................................

Plug ............................................................................................................

Cap .................................................................................................................

Connector Assembly (CRP013 Visible Alarm) ...............................................

Connector (2 Pin) .......................................................................................

Connector (Secondary Lock) .....................................................................

Terminal .....................................................................................................

Connector Assembly (CPS014 Audible Alarm) ..............................................

Connector (2 Way) .....................................................................................

Connector ...................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 24 11 1 1 1 1 1 1 1 1 1 3 1 1 1 1 1 2 1 1 5 1 1 6 1 1 1 1 1 1 1 1 1 1 1 1 1 7 1 1 1 1 1 2 1 1 1 2-13

UNIT CODE A282 NORTH AMERICA

07/2014

WIRE HARNESS MAIN ITEM 20 21 21 21 21 22 22 22 23 23 23 23 24 24 24 24 24 25 25 25 25 26 26 26 26 27 27 27 27 28

2-14

PART NO. 1597773 .....

1484557 1484558 1463141 .....

2048593 2309579 .....

1561559 1561755 1463140 .....

1463180 1463191 1484377 1463140 .....

1508211 1597839 2060555 .....

1508206 1597839 2060555 .....

1561559 1561755 1463140 1322393

DESCRIPTION

QTY

Terminal .....................................................................................................

Connector Assembly (CPS162 Htr Tiller Harn) ..............................................

Connector (2 Socket) .................................................................................

Connector ...................................................................................................

Terminal (Socket) .......................................................................................

Connector Assembly (CRS115 Ctrl Mod) .......................................................

Connector (6 Way) .....................................................................................

Socket ........................................................................................................

Connector Assembly (CRP119 Intlk Regen Sw) ............................................

Connector (2 Pin) .......................................................................................

Connector (Secondary Lock) .....................................................................

Terminal (Pin) .............................................................................................

Connector Assembly (CRP103 Prk Brk Sw Harn) ..........................................

Connector ...................................................................................................

Connector ...................................................................................................

Plug ............................................................................................................

Terminal (Pin) .............................................................................................

Connector Assembly (CPS003 Trac Enc) ......................................................

Connector (4 Way) .....................................................................................

Receptacle Contact 20-22 AWG ................................................................

Wire Seal ....................................................................................................

Connector Assembly (CPS001 Temp Sen) ....................................................

Connector (2 Way) .....................................................................................

Receptacle Contact 20-22 AWG ................................................................

Wire Seal ....................................................................................................

Connector Assembly (CRP105 Elec Brk) .......................................................

Connector (2 Pin) .......................................................................................

Connector (Secondary Lock) .....................................................................

Terminal (Pin) .............................................................................................

Fuse (4 Amp) ..................................................................................................

See Service Manual for service procedures.

2 1 1 1 2 1 1 4 1 1 1 2 1 1 1 1 2 1 1 4 4 1 1 2 2 1 1 1 2 2

©2014 HYSTER COMPANY

07/2014

UNIT CODE A282 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY

See Service Manual for service procedures.

2-15

UNIT CODE A282 NORTH AMERICA

07/2014

WIRE HARNESS (FIGURE 2-8) MAIN — ALTERNATE PART, PAGE 1 OF 2

2-16

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A282 NORTH AMERICA

07/2014

WIRE HARNESS MAIN – ALTERNATE PART, PAGE 1 OF 2 ITEM 1 1 2 3 3 4 4 4 4 4 5 6 7 7 7 7 7 7 8 8 8 8 9 10 10 11 11 12 12 12 12 13 13 14 14 14 15 15 15 15 16 16 16 16 17 17 17 17

PART NO.

DESCRIPTION

4635409 .....

1306270 2033694 .....

148606 .....

1531312 1330439 1352603 1352602 1582464 1500912 .....

1597773 1330439 1330438 1500913 1351068 .....

1597773 1532664 1566116 1566117 .....

148606 .....

1306270 .....

2068741 2035276 2056243 .....

1566116 .....

2309579 2048593 .....

2060555 1597839 1508206 .....

1508211 1597839 2060555 .....

1561559 1561755 1463140

Wire Harness (Main) ...........................................................................................

Terminal (TS004 MN K Coil) ..........................................................................

Terminal .....................................................................................................

Fuse Holder ....................................................................................................

Ring Terminal (TS017 MN K Post Connector) ...............................................

E-Ring ........................................................................................................

Connector Assembly (CRP065 Telemetry Interlock) ......................................

Terminal .....................................................................................................

Plug ............................................................................................................

Secondary Lock .........................................................................................

Connector ...................................................................................................

Fastener .........................................................................................................

Clip .................................................................................................................

Connector Assembly (CPS065 Telemetry Interlock) ......................................

Terminal .....................................................................................................

Plug ............................................................................................................

Terminal (Socket) .......................................................................................

Connector ...................................................................................................

Connector (DT PLU 12 SOC) .....................................................................

Conenctor Assembly (CPS015 Diagnostic Connector) ..................................

Terminal .....................................................................................................

Connector ...................................................................................................

Connector ...................................................................................................

Dust Cap (For Diagnostic Cable) ...................................................................

Ring Terminal (TS018 MN K Pre-Charge) .....................................................

E-Ring ........................................................................................................

Terminal (TS003 MN K Coil +) .......................................................................

Terminal .....................................................................................................

Connector Assembly (CPS005 Combi Controller) .........................................

Plug ............................................................................................................

Connector (Socket Female) .......................................................................

Connector (35 Way) ...................................................................................

Ring Terminal (TS045 Controller B-) ..............................................................

Connector ...................................................................................................

Connector Assembly (CRS108 Foot Switch Back Pad Harness) ...................

Socket ........................................................................................................

Connector (6 Way) .....................................................................................

Connector Assembly (CPS001 Temperature Sensor) ...................................

Wire Seal ....................................................................................................

Receptacle Contact 20-22 AWG ................................................................

Connector (2 Way) .....................................................................................

Connector Assembly (CPS003 Traction Enc) ................................................

Connector (4 Way) .....................................................................................

Receptacle Contact 20-22 AWG ................................................................

Wire Seal ....................................................................................................

Connector Assembly (CRP105 Electric Brake) ..............................................

Connector (2 Pin) .......................................................................................

Connector (Secondary Lock) .....................................................................

Terminal (Pin) .............................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 2 1 1 1 3 9 1 1 1 1 1 2 9 1 1 1 1 3 1 1 1 1 1 1 1 1 11 24 1 1 1 1 1 1 1 2 2 1 1 1 4 4 1 1 1 2 2-17

UNIT CODE A282 NORTH AMERICA

07/2014

WIRE HARNESS (FIGURE 2-9) MAIN — ALTERNATE PART, PAGE 2 OF 2

2-18

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A282 NORTH AMERICA

07/2014

WIRE HARNESS MAIN – ALTERNATE PART, PAGE 2 OF 2 ITEM 1 1 1 1 1 2 2 2 2 3 3 4 4 4 5 5 6 6 6 6 7 7 7 8 8 8 8 9 9 10 10 10 10 10 11 12 12 13 13 14 14 14 14

PART NO.

DESCRIPTION

4635409 .....

1484377 1463140 1463191 1463180 .....

1463140 1561755 1561559 .....

1462762 .....

2048593 2309579 .....

1462762 .....

1463141 1484558 1484557 .....

2048593 2309579 .....

1493465 1330414 1531312 ..... ..... .....

1525580 1502626 1330439 1597773 4044070 .....

1306270 .....

1306270 .....

1490242 1490243 1597773

Wire Harness (Main) ...........................................................................................

Connector Assembly (CRP103 Park Brake Switch Harness) ........................

Plug ............................................................................................................

Terminal (Pin) .............................................................................................

Connector ...................................................................................................

Connector ...................................................................................................

Connector Assembly (CRP119 Interlink Regen Switch) ................................

Terminal (Pin) .............................................................................................

Connector (Secondary Lock) .....................................................................

Connector (2 Pin) .......................................................................................

Spade Terminal (TS020 Key Switch Coil) ......................................................

E-Ring ........................................................................................................

Connector Assembly (CRS060 Dash Display) ...............................................

Connector (6 Way) .....................................................................................

Socket ........................................................................................................

Spade Terminal (TS019 Key Switch Battery) .................................................

E-Ring ........................................................................................................

Connector Assembly (CPS162 Tiller Harness) ..............................................

Terminal (Socket) .......................................................................................

Connector ...................................................................................................

Connector (2 Socket) .................................................................................

Connector Assembly (CRS115 Control Module) ............................................

Connector (6 Way) .....................................................................................

Socket ........................................................................................................

Connector Assembly (CRP013 Visible Alarm) ...............................................

Connector (2 Pin) .......................................................................................

Connector (Secondary Lock) .....................................................................

Terminal .....................................................................................................

Connector Assembly (CPS088 Pump Coil) ....................................................

Connector ...................................................................................................

Connector Assembly (CPS046 Sped) ............................................................

Connector ...................................................................................................

Connector ...................................................................................................

Plug ............................................................................................................

Terminal .....................................................................................................

Cap .................................................................................................................

Terminal (TS002 Horn -) ................................................................................

Terminal .....................................................................................................

Terminal (TS001 Horn +) ................................................................................

Terminal .....................................................................................................

Connector Assembly (CPS014 Audible Alarm) ..............................................

Connector (2 Way) .....................................................................................

Connector ...................................................................................................

Terminal .....................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 2 1 1 1 2 1 1 1 1 1 1 6 1 1 1 2 1 1 1 1 4 1 1 1 2 1 1 1 1 1 2 6 1 1 1 1 1 1 1 1 2

2-19

UNIT CODE A282 NORTH AMERICA

07/2014

WIRE HARNESS (FIGURE 2-10) TILLER HANDLE

2-20

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A282 NORTH AMERICA

07/2014

WIRE HARNESS TILLER HANDLE ITEM 1 1 1 1 2 2 3 3 4 4 4 4 5 5 5 5 6 6 7 7 8 8 9 9 10 10 11 11 12 12 12 12 13 13 13 13 14 14 14 14 15 15 15 15

PART NO.

DESCRIPTION

4629902 .....

1369409 2309579 2048835 .....

1655189 .....

2099021 .....

2037544 2309579 2054072 .....

1369409 2309579 2048835 .....

2099021 .....

1655189 .....

1655189 .....

2099021 .....

1655189 .....

1655189 .....

1561559 1561755 1463140 .....

1484557 1484558 1463141 .....

1561559 1561755 1463140 .....

2054000 2309579 4081540

Wire Harness (Tiller Handle) ..............................................................................

Connector Assembly (CRS059 Ctrl Mod C) ...................................................

Connector (8 Way) .....................................................................................

Socket ........................................................................................................

Insulator .....................................................................................................

Connector Assembly (TS008 B+ For Neut) ....................................................

Receptacle .................................................................................................

Connector Assembly (TS007 B+ For Neut) ....................................................

Terminal .....................................................................................................

Connector Assembly (CRS145 Hall Sen) .......................................................

Receptacle .................................................................................................

Socket ........................................................................................................

Insulator .....................................................................................................

Connector Assembly (CRS060 Sw Assy) ......................................................

Connector (8 Way) .....................................................................................

Socket ........................................................................................................

Insulator .....................................................................................................

Connector Assembly (TS005 Neut Sw In) ......................................................

Terminal .....................................................................................................

Connector Assembly (TS006 Neut Sw In) ......................................................

Receptacle .................................................................................................

Connector Assembly (TS004 RH Brk Sw) ......................................................

Receptacle .................................................................................................

Connector Assembly (TS002 LH Brk Sw) ......................................................

Terminal .....................................................................................................

Connector Assembly (TS003 Intlk Sw) ...........................................................

Receptacle .................................................................................................

Connector Assembly (TS001 Regen Sw) .......................................................

Receptacle .................................................................................................

Connector Assembly (CRP150 Park Brk Harn) ..............................................

Connector (2 Pin) .......................................................................................

Connector (Secondary Lock) .....................................................................

Terminal (Pin) .............................................................................................

Connector Assembly (CPS119 Intlk Regen Mn Harn) ...................................

Connector (2 Socket) .................................................................................

Connector ...................................................................................................

Terminal (Socket) .......................................................................................

Connector Assembly (CRP162 Htr Mn Harn) .................................................

Connector (2 Pin) .......................................................................................

Connector (Secondary Lock) .....................................................................

Terminal (Pin) .............................................................................................

Connector Assembly (CRP058 Ctrl Mod A) ...................................................

Connector Body (Molex) ............................................................................

Socket ........................................................................................................

Insulator .....................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 1 5 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

2-21

UNIT CODE A282 NORTH AMERICA

07/2014

WIRE HARNESS (FIGURE 2-11) PUSH BUTTON

ITEM 1 1 1 1 2 2 2 3 3 3 4 4 4 5 5 6 6 7 7 7 8 8 8 9 9 9

2-22

PART NO.

DESCRIPTION

QTY

2053046 .....

2302852 2309812 2048835 .....

2302852 2037545 .....

2302852 2037545 .....

2302852 2102934 .....

2102934 .....

2102934 .....

2302852 2102935 .....

2302852 2102935 .....

2302852 2102935

Wire Harness (Push Button) ...............................................................................

Connector Assembly (CRP58 Tiller Harness) ................................................

Pin ..............................................................................................................

Plug ............................................................................................................

Insulator .....................................................................................................

Connector Assembly (Heater -A) ...................................................................

Pin ..............................................................................................................

Terminal .....................................................................................................

Connector Assembly (Heater -B) ...................................................................

Pin ..............................................................................................................

Terminal .....................................................................................................

Connector Assembly (Lower Sw -B) ..............................................................

Pin ..............................................................................................................

Terminal .....................................................................................................

Connector Assembly (Horn Sw -B) ................................................................

Terminal .....................................................................................................

Connector Assembly (Lift Sw -B) ...................................................................

Terminal .....................................................................................................

Connector Assembly (Lower Sw -A) ..............................................................

Pin ..............................................................................................................

Terminal .....................................................................................................

Connector Assembly (Horn Sw -A) ................................................................

Pin ..............................................................................................................

Terminal .....................................................................................................

Connector Assembly (Lift Sw -A) ...................................................................

Pin ..............................................................................................................

Terminal .....................................................................................................

See Service Manual for service procedures.

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 1 1 1 1 1 1 1 1

©2014 HYSTER COMPANY

07/2014

UNIT CODE A282 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY

See Service Manual for service procedures.

2-23

UNIT CODE A282 NORTH AMERICA

07/2014

WIRE HARNESS (FIGURE 2-12) RF TERMINAL

2-24

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A282 NORTH AMERICA

07/2014

WIRE HARNESS RF TERMINAL ITEM 1 1 2 2 3 4 5 6 7 8 8 9 10 10 11 11 12 12 13 13 14 14 15 15

PART NO.

DESCRIPTION

2087507 .....

2037552 .....

2102929 178190 178192 178195 53123 178191 .....

1369424 927286 .....

1369410 .....

2303345 .....

2303345 .....

1369410 .....

2303345 .....

1369410

Wire Harness (RF Terminal) ...............................................................................

Ring Terminal (To Keyswitch +) .....................................................................

Terminal .....................................................................................................

Ring Terminal (To + Battery Side of Connector) ............................................

Terminal .....................................................................................................

Spring .............................................................................................................

Contact ...........................................................................................................

Fuse Holder ....................................................................................................

Fuse (5 Amp) ..................................................................................................

Fuse Cap ........................................................................................................

Ring Terminal (To Controller B-) ....................................................................

Terminal .....................................................................................................

Strap Clamp ...................................................................................................

Ring Terminal (Negative B- 1) ........................................................................

Terminal (Ring) ..........................................................................................

Ring Terminal (Negative B- 2) ........................................................................

Terminal (Ring) ..........................................................................................

Ring Terminal (Positive Contactor 2) .............................................................

Terminal (Ring) ..........................................................................................

Ring Terminal (Positive Contactor 1) .............................................................

Terminal (Ring) ..........................................................................................

Ring Terminal (Positive Key 2) .......................................................................

Terminal (Ring) ..........................................................................................

Ring Terminal (Positive Key 1) .......................................................................

Terminal (Ring) ..........................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 1 2 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1

2-25

UNIT CODE A282 NORTH AMERICA

07/2014

WIRE HARNESS (FIGURE 2-13) STROBE LIGHT

ITEM 1 1 1 1 2 2 2 2

2-26

PART NO.

DESCRIPTION

QTY

4629745 .....

1490242 1490243 1330438 .....

1330409 1330414 1531312

Wire Harness (Strobe Light) ...............................................................................

Connector Assembly (CPS013 Main Harness) ..............................................

Connector (2 Way) .....................................................................................

Connector ...................................................................................................

Terminal (Socket) .......................................................................................

Connector Assembly (CRP014 Visible Alarm) ...............................................

Connector ...................................................................................................

Connector (Secondary Lock) .....................................................................

Terminal .....................................................................................................

See Service Manual for service procedures.

1 1 1 1 1 1 1 1 1

©2014 HYSTER COMPANY

UNIT CODE A282 NORTH AMERICA

07/2014

WIRE HARNESS (FIGURE 2-14) FOOT SWITCH

ITEM 1 2 3 4 5

PART NO.

DESCRIPTION

2053043 2302852 2035909 1450957 2309579 2058418

Wire Harness (Foot Switch) ................................................................................

Pin ..................................................................................................................

Connector .......................................................................................................

E-Spade .........................................................................................................

Socket ............................................................................................................

Connector .......................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 5 1 2 4 1

2-27

UNIT CODE A282 NORTH AMERICA

07/2014

JUMPER HARNESS (FIGURE 2-15) PARK BRAKE SWITCH

ITEM 1 1 1 1 1 2 2 2 2 3

2-28

PART NO.

DESCRIPTION

QTY

2098636 .....

1493462 1493464 1463141 1484377 .....

1484557 1484558 1463141 1462762

Jumper Harness (Park Brake Switch) .................................................................

Connector Assembly (CPS103 Main Harness) ..............................................

Connector ...................................................................................................

Connector (Secondary Lock) .....................................................................

Terminal (Socket) .......................................................................................

Plug ............................................................................................................

Connector Assembly (CPS150 Tiller Harness) ..............................................

Connector (2 Socket) .................................................................................

Connector ...................................................................................................

Terminal (Socket) .......................................................................................

E-Ring ............................................................................................................

See Service Manual for service procedures.

1 1 1 1 2 1 1 1 1 2 2

©2014 HYSTER COMPANY

UNIT CODE A282 NORTH AMERICA

07/2014

3

STEER HANDLE/BRAKE SYSTEM

07/2014

UNIT CODE A282 NORTH AMERICA

SECTION 3 STEER HANDLE/BRAKE SYSTEM DESCRIPTION

PAGE

BRAKE ASSEMBLY A282 ............................................................................................................................................................

A373 ............................................................................................................................................................

PARKING BRAKE ASSEMBLY .......................................................................................................................

THROTTLE SWITCH ASSEMBLY ..................................................................................................................

TILLER ARM ASSEMBLY ...............................................................................................................................

TILLER HANDLE QUICK PICK - 17 INCH ...............................................................................................................................

QUICK PICK - 25 INCH ...............................................................................................................................

STANDARD - 17 INCH ................................................................................................................................

STANDARD - 25 INCH ................................................................................................................................

TILLER HEAD ASSEMBLY .............................................................................................................................

©2014 HYSTER COMPANY

See Service Manual for service procedures.

3-16 3-17 3-6 3-8 3-14 3-12 3-13 3-10 3-11 3-2

3-1

UNIT CODE A282 NORTH AMERICA

07/2014

TILLER HEAD ASSEMBLY (FIGURE 3-1)

3-2

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A282 NORTH AMERICA

07/2014

TILLER HEAD ASSEMBLY ITEM

PART NO.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

4607254 2308321 4607253 2059964 239503 292681 296167 2309094 15916 16705 15915 2306619 2059960 2053035 2308136 2306889 2306686 c 15134 c 15918 c 220368 309832 2303979 138573 2054573 2304621 2307134 4610812 4610813 292679 2062718 2303779 2303099 1451166 2309131 .....

35 36 37 38 39 40 41 42 43 44 45 46 47 48 49

2311213 18497 15932 18723 15154 15054 a 2042915 a 177946 a 18754 a 16667 a 2042872 a 2305055 a 221852 a 16865 a 2303904

©2014 HYSTER COMPANY

DESCRIPTION

QTY

Handle Top Cover ...............................................................................................

Support ...............................................................................................................

Handle Base Cover .............................................................................................

Parking Brake Assy (FFigure 3-2).....................................................................

Nut ......................................................................................................................

Lockwasher .........................................................................................................

Capscrew ............................................................................................................

Screw ..................................................................................................................

Lockwasher .........................................................................................................

Screw ..................................................................................................................

Lockwasher .........................................................................................................

Screw ..................................................................................................................

Cover ..................................................................................................................

Switch (Throttle Assy) (FFigure 3-3)..................................................................

Switch Assy, Actuator .........................................................................................

Actuator ..........................................................................................................

Fastener .........................................................................................................

Washer ...............................................................................................................

Lockwasher .........................................................................................................

Screw ..................................................................................................................

Capscrew ............................................................................................................

Screw ..................................................................................................................

Washer ...............................................................................................................

Switch (Snap Action) ..........................................................................................

Plate ....................................................................................................................

Spring .................................................................................................................

Actuator (Lift) ......................................................................................................

Actuator (Horn) ...................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

Label (Directional Arrow) ....................................................................................

Link .....................................................................................................................

Cotter Pin ............................................................................................................

Sleeve .................................................................................................................

Tiller Handle Assembly (17 Inch Handle Shown) (FFigure 3-4, FFigure 3-5, FFigure 3-6, FFigure 3-7)..................................................................................

Plate ....................................................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Spacer Block .......................................................................................................

Lockwasher .........................................................................................................

Capscrew ............................................................................................................

Screw ..................................................................................................................

Bracket ................................................................................................................

Resistor ...............................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Screw ..................................................................................................................

See Service Manual for service procedures.

1 1 1 1 2 2 2 2 4 2 2 2 1 1 1 1 1 1 1 1 2 4 8 3 1 6 1 1 3 1 1 1 2 1 1 2 2 2 4 4 4 1 1 1 2 1 1 2 2 2 3-3

UNIT CODE A282 NORTH AMERICA

07/2014

TILLER HEAD ASSEMBLY ITEM 50

PART NO.

DESCRIPTION

QTY

4610811 b 2098636 b 2053046 b 4629902

Actuator (Lower) .................................................................................................

Jumper Harness (Park Brake Switch) .................................................................

Wire Harness (Push Button) ...............................................................................

Wire Harness (Tiller Handle) ..............................................................................

1 1 1 1

4607263

Kit-Handle ...........................................................................................................

1

FOOTNOTES: a b

3-4

Cold Storage/Freezer Construction Only Not Illustrated

c

Standard/EE Construction Only

See Service Manual for service procedures.

©2014 HYSTER COMPANY

07/2014

UNIT CODE A282 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY

See Service Manual for service procedures.

3-5

UNIT CODE A282 NORTH AMERICA

07/2014

PARKING BRAKE ASSEMBLY (FIGURE 3-2)

3-6

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A282 NORTH AMERICA

07/2014

PARKING BRAKE ASSEMBLY ITEM 1 1 1 2 3 4 5 5 5 6 7 8 8 8 9 10 11 12 13 14 15 16 17 18 19 20

PART NO.

DESCRIPTION

2059964 2059961 292529 292503 220277 2059956 320161 2059958 2059965 2059966 2059959 2042898 2059957 2059962 2059966 316837 292679 302031 2042897 296158 296162 292680 2311384 2062585 2311041 2037379 2045664

Parking Brake Assy ............................................................................................

Bracket ...........................................................................................................

Capscrew ...................................................................................................

Capscrew ...................................................................................................

Screw .............................................................................................................

Jumper ...........................................................................................................

Washer ...........................................................................................................

Lever Assy (LH) ..............................................................................................

Lever (LH) ..................................................................................................

Bushing ......................................................................................................

Grip .................................................................................................................

Spacer ............................................................................................................

Lever Assy (RH) .............................................................................................

Lever (RH) ..................................................................................................

Bushing ......................................................................................................

Nut ..................................................................................................................

Washer ...........................................................................................................

Screw .............................................................................................................

Spring .............................................................................................................

Capscrew .......................................................................................................

Capscrew .......................................................................................................

Washer ...........................................................................................................

Stand Off ........................................................................................................

Bumper ...........................................................................................................

Spacer ............................................................................................................

Microswitch .....................................................................................................

Screw .............................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 2 1 1 1 1 1 2 1 1 1 1 1 2 2 1 1 1 3 1 2 14 3 2

3-7

UNIT CODE A282 NORTH AMERICA

07/2014

THROTTLE SWITCH ASSEMBLY (FIGURE 3-3)

3-8

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A282 NORTH AMERICA

07/2014

THROTTLE SWITCH ASSEMBLY ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

PART NO.

DESCRIPTION

2053035 .....

1466406 220418 .....

2308631 2311872 .....

221941 221937 .....

2306975 220436 2311041 374160 2037379 2311820 2302220

Switch (Throttle Assy) .........................................................................................

Bracket ...........................................................................................................

Sensor (Hall Effect) (Molex) ...........................................................................

Screw .............................................................................................................

Shaft ...............................................................................................................

Bushing ..........................................................................................................

Spring , Torsion ..............................................................................................

Cam Assembly ...............................................................................................

Roll Pin ...........................................................................................................

Roll Pin ...........................................................................................................

Gear ...............................................................................................................

Gear ...............................................................................................................

Screw .............................................................................................................

Spacer ............................................................................................................

Insulator ..........................................................................................................

Microswitch .....................................................................................................

Plate Assembly ...............................................................................................

Stand Off ........................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 2 1 1 1 1 1 1 2 1 3 2 1 1

3-9

UNIT CODE A282 NORTH AMERICA

07/2014

TILLER HANDLE (FIGURE 3-4) STANDARD — 17 INCH

ITEM 1 2 3 3 4 5 6 7

3-10

PART NO.

DESCRIPTION

QTY

2057089 2037176 4015159 4016276 1316468 15156 15134 2035534

Bracket (17 in.) ...................................................................................................

Shaft ...................................................................................................................

Knob Assembly ...................................................................................................

Knob ...............................................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Washer ...............................................................................................................

Washer ...............................................................................................................

See Service Manual for service procedures.

1 1 2 1 2 2 2 2

©2014 HYSTER COMPANY

UNIT CODE A282 NORTH AMERICA

07/2014

TILLER HANDLE (FIGURE 3-5) STANDARD — 25 INCH

ITEM 1 2 3 4 5 6 7

PART NO.

DESCRIPTION

2058314 2036898 2058421 1316468 15156 15134 2035534

Bracket (25 in.) ...................................................................................................

Shaft ...................................................................................................................

Handle ................................................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Washer ...............................................................................................................

Washer ...............................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 2 2 2 2 2

3-11

UNIT CODE A282 NORTH AMERICA

07/2014

TILLER HANDLE (FIGURE 3-6) QUICK PICK — 17 INCH

ITEM 1 2 3 4 5 6 7 8 9

3-12

PART NO.

DESCRIPTION

QTY

2057089 2037176 2053027 2053026 2053028 1316468 15156 15134 2035534

Bracket (17 in.) ...................................................................................................

Shaft ...................................................................................................................

Handle (RH) ........................................................................................................

Handle (LH) ........................................................................................................

Knob (Pick Assist) ...............................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Washer ...............................................................................................................

Washer ...............................................................................................................

See Service Manual for service procedures.

1 1 1 1 2 2 2 2 2

©2014 HYSTER COMPANY

UNIT CODE A282 NORTH AMERICA

07/2014

TILLER HANDLE (FIGURE 3-7) QUICK PICK — 25 INCH

ITEM 1 2 3 4 5 6 7 8 9

PART NO.

DESCRIPTION

2058314 2036898 2053025 2053024 2053028 1316468 15156 15134 2035534

Bracket (25 in.) ...................................................................................................

Shaft ...................................................................................................................

Handle (RH) ........................................................................................................

Handle (LH) ........................................................................................................

Knob (Pick Assist) ...............................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Washer ...............................................................................................................

Washer ...............................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 2 2 2 2 2

3-13

UNIT CODE A282 NORTH AMERICA

07/2014

TILLER ARM ASSEMBLY (FIGURE 3-8)

3-14

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A282 NORTH AMERICA

07/2014

TILLER ARM ASSEMBLY ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

PART NO.

DESCRIPTION

4061342 2039895 1527884 2053836 2053835 1460477 2053033 2043199 2307321 2046784 1508031 2042863 2046785 326306 326307 2098473 216877 292683 320162 292529 2070448 2053031 2307654 2303042 2053030 231410 296167 2057847 239503 18723 15154 15054 2053029

Plate ....................................................................................................................

Shaft ...................................................................................................................

Capscrew ............................................................................................................

Knob ...................................................................................................................

Nut (Reducing) ....................................................................................................

Nut ......................................................................................................................

Instrument Panel .................................................................................................

Capscrew ............................................................................................................

Sleeve .................................................................................................................

Shaft (Stand Off) .................................................................................................

Pin .......................................................................................................................

Key (Squared) .....................................................................................................

Spacer ................................................................................................................

Bearing Cup ........................................................................................................

Bearing Cone ......................................................................................................

Instrument Panel .................................................................................................

Nut ......................................................................................................................

Lockwasher .........................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

Bushing ...............................................................................................................

Tiller Wldmt .........................................................................................................

Lockwasher .........................................................................................................

Locknut ...............................................................................................................

Cover Plate .........................................................................................................

Capscrew ............................................................................................................

Capscrew ............................................................................................................

Plunger ...............................................................................................................

Nut ......................................................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Shaft ...................................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 4 1 1 4 1 2 2 1 1 1 2 2 2 1 4 4 8 4 2 1 1 1 1 3 2 1 2 4 4 4 1

3-15

UNIT CODE A282 NORTH AMERICA

07/2014

BRAKE ASSEMBLY (FIGURE 3-9) A282

ITEM 1 2 3 4 5 6 7

3-16

PART NO.

DESCRIPTION

QTY

2084747 ..... .....

1641925 1641924 1641620 1641923 2093339

Magnetic Brake Assembly (With Diode) .............................................................

Inductor ..........................................................................................................

Friction Disc ....................................................................................................

Flange ............................................................................................................

Hub With O-Ring ............................................................................................

Screw .............................................................................................................

Kit-Screw (Fixing) ...........................................................................................

Enclosure Kit .......................................................................................................

See Service Manual for service procedures.

1 1 1 1 1 3 1 1

©2014 HYSTER COMPANY

UNIT CODE A282 NORTH AMERICA

07/2014

BRAKE ASSEMBLY (FIGURE 3-10) A373

ITEM 1 2 3 4 5 6

PART NO.

DESCRIPTION

2085166 .....

1641614 4038762 4028093 1641926 2094737

Brake Assembly , Magnetic (With Diode) ...........................................................

Inductor ..........................................................................................................

Friction Disk ....................................................................................................

Flange ............................................................................................................

Kit-Screw ........................................................................................................

Hub .................................................................................................................

Kit-Motor Band ....................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 1 1

3-17

UNIT CODE A282 NORTH AMERICA

07/2014

NOTES

3-18

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A282 NORTH AMERICA

07/2014

4

LIFT LINKAGE AND FORKS

07/2014

UNIT CODE A282 NORTH AMERICA

SECTION 4 LIFT LINKAGE AND FORKS DESCRIPTION

PAGE

CASTER ASSEMBLY ......................................................................................................................................

ENTRY ROLLER .............................................................................................................................................

FORK TIP SKID ...............................................................................................................................................

LIFT LINKAGE .................................................................................................................................................

LOAD WHEELS DUAL WHEEL, 2 BEARINGS .....................................................................................................................

DUAL WHEEL, 4 BEARINGS .....................................................................................................................

SINGLE WHEEL, FOUR BEARINGS ..........................................................................................................

SINGLE WHEEL, FOUR BEARINGS - SEALED ........................................................................................

SINGLE WHEEL, TWO BEARINGS ...........................................................................................................

SINGLE WHEEL, TWO BEARINGS - SEALED ..........................................................................................

TANDEM ASSEMBLY, LUBED BEARING - A283 ......................................................................................

TANDEM ASSEMBLY, SEALED BEARING - A283 ....................................................................................

©2014 HYSTER COMPANY

See Service Manual for service procedures.

4-14 4-16 4-17 4-2 4-9 4-10 4-7 4-8 4-5 4-6 4-11 4-12

4-1

UNIT CODE A282 NORTH AMERICA

07/2014

LIFT LINKAGE (FIGURE 4-1)

4-2

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A282 NORTH AMERICA

07/2014

LIFT LINKAGE ITEM 1 2 3 4 5 6 7 8 9 10 10 11 11 11 12 13 14 15 16 17 18 18 19 19 20 20 21 22 23 23 24 25 26 27 28 29 29 30 30 31 32 33 33 33 34 35 36 36 37 38 39

PART NO.

DESCRIPTION

2070336 2309185 4042822 4613157 2077870 2044152 296003 296379 2076000 16556 16481 4604768 4603980 4607108 4019940 4608003 4608629 4604592 4015768 4613135 4604270 4607108 296381 296380 136985 176640 4604802 4613131 4604271 4607108 4613136 4613132 4603896 310341 221721 4629515 4607108 4604272 4607108 2305246 4608636 4608589 .....

2037110 13957 4613134 4616337 4613137 4612496 4608628 4608625

Tube ....................................................................................................................

Fitting (Elbow) .....................................................................................................

Pump And Motor (24V) (FFigure 5-1)................................................................

Hose ...................................................................................................................

Fitting ..................................................................................................................

Adapter ...............................................................................................................

Screw ..................................................................................................................

Washer ...............................................................................................................

Bracket , Pump Mounting ...................................................................................

Fitting (Elbow) .....................................................................................................

O-Ring ............................................................................................................

Support ...............................................................................................................

Thrust Block ...................................................................................................

Bushing ..........................................................................................................

Capscrew ............................................................................................................

Nut ......................................................................................................................

Lockwasher .........................................................................................................

Trunnion ..............................................................................................................

Capscrew ............................................................................................................

Shaft (Upper Link Pivot) ......................................................................................

Link Assembly, Upper (Standard) .......................................................................

Bushing ..........................................................................................................

Washer ...............................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

Bolt ......................................................................................................................

Cylinder Assy (FFigure 5-2)...............................................................................

Shaft , Lower Pivot ..............................................................................................

Rocker Arm Assembly, Standard ........................................................................

Bushing ..........................................................................................................

Shaft (Lower Cylinder Pivot) ...............................................................................

Shaft (Rocker Arm Pivot) ....................................................................................

Shaft (Pull Rod Pivot) .........................................................................................

Pin .......................................................................................................................

Nut ......................................................................................................................

Link , Yoke Assy (Standard) ...............................................................................

Bushing ..........................................................................................................

Link , Rear Assembly (Standard) ........................................................................

Bushing ..........................................................................................................

Pin .......................................................................................................................

Axle Shaft ...........................................................................................................

Roller Assembly (Pallet Exit) ..............................................................................

Roller (Pallet Exit) ...........................................................................................

Bushing ..........................................................................................................

Grease Fitting .....................................................................................................

Shaft , Yoke Pivot ...............................................................................................

Shaft (Link Pivot Weldment) (9 in. Forks) ...........................................................

Shaft (Link Pivot Weldment) (10 in. Forks) (A282 Only) .....................................

Retaining Ring ....................................................................................................

Tube (Spacer) .....................................................................................................

Seal (Felt) ...........................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 2 1 1 1 1 1 1 1 1 1 2 1 1 4 7 5 1 13 4 1 2 2 1 2 1 1 2 2 6 1 2 2 2 4 1 2 1 2 4 2 2 1 2 26 2 2 2 4 2 4 4-3

UNIT CODE A282 NORTH AMERICA

07/2014

LIFT LINKAGE ITEM 40 41 41 41 41 41 41 41

PART NO. 4609863 4076429 4079137 4079138 4076427 4076432 a 4076428 a 4076430

DESCRIPTION

QTY

Rod .....................................................................................................................

Pull Rod (48 in./1219 mm) ..................................................................................

Pull Rod (36 in.) ..................................................................................................

Pull Rod (60 in.) ..................................................................................................

Pull Rod (84 in., 93 in., 96 in.) (A282 Only) ........................................................

Pull Rod (144 in.) (A282 Only) ............................................................................

Pull Rod (96 in.) (A282 Only) ..............................................................................

Pull Rod (144 in.) (A282 Only) ............................................................................

2 2 2 2 2 2 2 2

FOOTNOTES: a

4-4

Tandem Load Wheels

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A282 NORTH AMERICA

07/2014

LOAD WHEELS (FIGURE 4-2) SINGLE WHEEL, TWO BEARINGS

ITEM 1 2 3 4 5 6

PART NO.

DESCRIPTION

2039298 4609403 2042262 2037487 4616705 13957

Load Wheel .........................................................................................................

Bearing ...............................................................................................................

Shield ..................................................................................................................

Washer ...............................................................................................................

Axle Shaft ...........................................................................................................

Grease Fitting .....................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

2 4 4 4 2 2

4-5

UNIT CODE A282 NORTH AMERICA

07/2014

LOAD WHEELS (FIGURE 4-3) SINGLE WHEEL, TWO BEARINGS — SEALED

ITEM 1 2 3 4 5

4-6

PART NO.

DESCRIPTION

QTY

2039298 4065123 4018912 2103793 2075425

Load Wheel .........................................................................................................

Ball Bearing (Sealed For Life) .............................................................................

Seal .....................................................................................................................

Spacer ................................................................................................................

Axle Shaft ...........................................................................................................

See Service Manual for service procedures.

2 4 4 4 2

©2014 HYSTER COMPANY

UNIT CODE A282 NORTH AMERICA

07/2014

LOAD WHEELS (FIGURE 4-4) SINGLE WHEEL, FOUR BEARINGS

ITEM 1 2 3 4 5 6 7 8

PART NO.

DESCRIPTION

2039299 43205 2050730 4609403 2042262 2037487 2039868 13957

Load Wheel .........................................................................................................

Bearing ...............................................................................................................

Spacer ................................................................................................................

Bearing ...............................................................................................................

Shield ..................................................................................................................

Washer ...............................................................................................................

Axle Shaft ...........................................................................................................

Grease Fitting .....................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

2 4 4 4 4 4 2 2

4-7

UNIT CODE A282 NORTH AMERICA

07/2014

LOAD WHEELS (FIGURE 4-5) SINGLE WHEEL, FOUR BEARINGS — SEALED

ITEM 1 2 3 4 5 6

4-8

PART NO.

DESCRIPTION

QTY

2039299 4065123 2050730 2075425 4018912 2103793

Load Wheel .........................................................................................................

Ball Bearing (Sealed For Life) .............................................................................

Spacer ................................................................................................................

Axle Shaft ...........................................................................................................

Seal .....................................................................................................................

Spacer ................................................................................................................

See Service Manual for service procedures.

2 8 4 2 4 4

©2014 HYSTER COMPANY

UNIT CODE A282 NORTH AMERICA

07/2014

LOAD WHEELS (FIGURE 4-6) DUAL WHEEL, 2 BEARINGS

ITEM 1 2 3 4 5 6 7

PART NO.

DESCRIPTION

2039300 2013150 2042262 4609403 2037487 2061914 13957

Load Wheel .........................................................................................................

Spacer ................................................................................................................

Shield ..................................................................................................................

Bearing ...............................................................................................................

Washer ...............................................................................................................

Axle Shaft ...........................................................................................................

Grease Fitting .....................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

4 2 8 8 4 2 2

4-9

UNIT CODE A282 NORTH AMERICA

07/2014

LOAD WHEELS (FIGURE 4-7) DUAL WHEEL, 4 BEARINGS

ITEM 1 2 3 4 5 6

4-10

PART NO.

DESCRIPTION

QTY

2039300 2103792 4018912 4065123 2103794 2075425

Load Wheel .........................................................................................................

Spacer ................................................................................................................

Seal .....................................................................................................................

Ball Bearing (Sealed For Life) .............................................................................

Spacer ................................................................................................................

Axle Shaft ...........................................................................................................

See Service Manual for service procedures.

4 2 8 8 4 2

©2014 HYSTER COMPANY

UNIT CODE A282 NORTH AMERICA

07/2014

LOAD WHEELS (FIGURE 4-8) TANDEM ASSEMBLY, LUBED BEARING — A283

ITEM 1 2 3 4 5 6 7 8 9

PART NO.

DESCRIPTION

4620701 4617865 4609403 2042262 13957 4617866 2037487 4617863 2039122 4081373

Load Wheel (Tandem Assembly) .......................................................................

Load Wheel ....................................................................................................

Bearing ...........................................................................................................

Shield .............................................................................................................

Grease Fitting .................................................................................................

Axle Shaft .......................................................................................................

Washer ...........................................................................................................

Bracket Wldmt ................................................................................................

Pin ..................................................................................................................

Washer ...........................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 2 4 4 4 2 4 2 2 2

4-11

UNIT CODE A282 NORTH AMERICA

07/2014

LOAD WHEELS (FIGURE 4-9) TANDEM ASSEMBLY, SEALED BEARING — A283

ITEM 1 2 3 4 5 6 7 8 9

4-12

PART NO.

DESCRIPTION

QTY

4620702 4617865 4065123 4018912 13957 4617862 2103793 4617863 2039122 4081373

Load Wheel (Tandem Assembly) .......................................................................

Load Wheel ....................................................................................................

Ball Bearing (Sealed For Life) ........................................................................

Seal ................................................................................................................

Grease Fitting .................................................................................................

Axle Shaft .......................................................................................................

Spacer ............................................................................................................

Bracket Wldmt ................................................................................................

Pin ..................................................................................................................

Washer ...........................................................................................................

See Service Manual for service procedures.

1 2 4 4 4 2 4 2 2 2

©2014 HYSTER COMPANY

07/2014

UNIT CODE A282 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY

See Service Manual for service procedures.

4-13

UNIT CODE A282 NORTH AMERICA

07/2014

CASTER ASSEMBLY (FIGURE 4-10)

4-14

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A282 NORTH AMERICA

07/2014

CASTER ASSEMBLY KEY: A: Caster Assembly, Complete - With Standard Bearing Kit B: Caster Assembly - Heavy Duty Sealed Bearing Kit Only ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 25 26 27 27 28 29

PART NO.

DESCRIPTION

QTY A B

4610101 4613261 4613493 4613469 4613479 4613468 4613480 4613477 4613482 4613481 4613492 4613463 4613465 4613464 4613467 4613462 4613461 4613491 4613485 4613486 4613479 4613488 4613483 4613484 4613489 4613487 4613490 4613509 4613510 4613460 4613511 4613458 4613459

Caster Assembly ........................................................................................

Caster Assembly ........................................................................................

Kit (Swivel) .............................................................................................

Cover (King Pin) ................................................................................

Fitting (Grease) .................................................................................

Plate (Mounting) ................................................................................

Screw (Set) ........................................................................................

Ball Bearing (10 mm) .........................................................................

O-Ring ...............................................................................................

O-Ring ...............................................................................................

Kit-Housing ............................................................................................

Capscrew ..........................................................................................

Screw (Set) ........................................................................................

Screw (Set) ........................................................................................

Boot (Dust) ........................................................................................

Housing .............................................................................................

Spring ................................................................................................

Kit-Plate .................................................................................................

Bolt (Full Shoulder) ............................................................................

Washer ..............................................................................................

Fitting (Grease) .................................................................................

Bolt (Axle) ..........................................................................................

Side Plate ..........................................................................................

Plate ..................................................................................................

Nut .....................................................................................................

Nut .....................................................................................................

Kit Load Wheel ......................................................................................

Kit-Load Wheel ......................................................................................

Wheel Assy .......................................................................................

Bearing ..............................................................................................

Bearing ..............................................................................................

Washer ..............................................................................................

Guard ................................................................................................

1 ..

1 1 1 1 1 19 1 1 1 1 1 1 1 1 1 1 2 4 1 1 1 1 1 2 1 ..

1 2 ..

2 2

©2014 HYSTER COMPANY

See Service Manual for service procedures.

..

1 .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..

1 1 ..

2 2 2

4-15

UNIT CODE A282 NORTH AMERICA

07/2014

ENTRY ROLLER (FIGURE 4-11)

ITEM 1 2 3 4 5

4-16

PART NO.

DESCRIPTION

QTY

4626638 4626699 4626637 1151079 230886 4043638

Bracket Assembly (Fork Tip Roller) ....................................................................

Bracket Wldmt ................................................................................................

Roller ..............................................................................................................

Capscrew .......................................................................................................

Locknut ...........................................................................................................

Capscrew ............................................................................................................

See Service Manual for service procedures.

2 1 3 3 3 8

©2014 HYSTER COMPANY

UNIT CODE A282 NORTH AMERICA

07/2014

FORK TIP SKID (FIGURE 4-12)

ITEM 1 2

PART NO.

DESCRIPTION

4626639 4043638

Fork Bar ..............................................................................................................

Capscrew ............................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 4

4-17

UNIT CODE A282 NORTH AMERICA

07/2014

NOTES

4-18

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A282 NORTH AMERICA

07/2014

5

HYDRAULIC SYSTEM

07/2014

UNIT CODE A282 NORTH AMERICA

SECTION 5 HYDRAULIC SYSTEM DESCRIPTION

PAGE

HYDRAULIC POWER UNIT ............................................................................................................................

LIFT CYLINDER ASSEMBLY ..........................................................................................................................

5-2 5-4

©2014 HYSTER COMPANY

5-1

See Service Manual for service procedures.

UNIT CODE A282 NORTH AMERICA

07/2014

HYDRAULIC POWER UNIT (FIGURE 5-1)

5-2

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A282 NORTH AMERICA

07/2014

HYDRAULIC POWER UNIT ITEM 1 1 1 2 3 4 5 6 7 8 9 9 9 9 10 10 11 12 13 14 14 15

PART NO.

DESCRIPTION

4042822 1584211 1512373 1512372 .....

1584218 4035757 1584233 .....

1584219 1673570 1584235 1584236 1584237 1506133 1529856 1512370 1584220 1584234 1474797 1584212 1584486 4046712

Pump And Motor (24V) .......................................................................................

Motor ..............................................................................................................

Kit-Brush ....................................................................................................

Kit-Brush ....................................................................................................

Nut ..............................................................................................................

Tank ...............................................................................................................

Plug (Filter) .................................................................................................

Clamp Assembly (Includes Hardware) .......................................................

O-Ring ........................................................................................................

Block ...............................................................................................................

O-Ring ........................................................................................................

Solenoid Valve (Poppet) .................................................................................

Coil .............................................................................................................

Valve Assembly ..........................................................................................

Kit-Seal .......................................................................................................

Check Valve (Cartridge) .................................................................................

Kit-Seal .......................................................................................................

Relief Valve ....................................................................................................

Tube ...............................................................................................................

Strainer .......................................................................................................

Pump ..............................................................................................................

Kit-Seal .......................................................................................................

Restrictor , Flow .............................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1

5-3

UNIT CODE A282 NORTH AMERICA

07/2014

LIFT CYLINDER ASSEMBLY (FIGURE 5-2)

ITEM 1 2 3 4 5 6 7 8 9 10

5-4

PART NO.

DESCRIPTION

QTY

4604802 2038054 2302899 2307089 2044379 39374 4604801 1381094 1383061 2302674 2040201

Cylinder Assy ......................................................................................................

Tube Wldmt-Cylinder ......................................................................................

Locknut ...........................................................................................................

Piston .............................................................................................................

Piston Seal .....................................................................................................

O-Ring ............................................................................................................

Piston Rod ......................................................................................................

Rod Seal .........................................................................................................

Rod Wiper ......................................................................................................

Gland ..............................................................................................................

Bushing ..........................................................................................................

1 1 1 1 1 1 1 1 1 1 2

2310747

Kit-Seal ...............................................................................................................

1

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A282 NORTH AMERICA

07/2014

6

OPTIONS

07/2014

UNIT CODE A282 NORTH AMERICA

SECTION 6 OPTIONS DESCRIPTION

PAGE

AUDIBLE ALARM ............................................................................................................................................

6-6 CONVENIENCE TRAY WITHOUT LOAD BACKREST EXTENSION ...............................................................................................

6-7 OPERATOR TRAY ..........................................................................................................................................

6-8 PREMIUM BACK PAD .................................................................................................................................... 6-10 RF TERMINAL .................................................................................................................................................

6-2 VISUAL ALARM ..............................................................................................................................................

6-4

©2014 HYSTER COMPANY

See Service Manual for service procedures.

6-1

UNIT CODE A282 NORTH AMERICA

07/2014

RF TERMINAL (FIGURE 6-1)

ITEM 1 2 3 4 5 6

6-2

PART NO.

DESCRIPTION

QTY

2305629 2087507 320154 292678 302024 309666

Terminal Block ....................................................................................................

Wire Harness (RF Terminal) ...............................................................................

Washer ...............................................................................................................

Lockwasher .........................................................................................................

Screw ..................................................................................................................

Plug .....................................................................................................................

See Service Manual for service procedures.

1 1 2 2 2 1

©2014 HYSTER COMPANY

07/2014

UNIT CODE A282 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY

See Service Manual for service procedures.

6-3

UNIT CODE A282 NORTH AMERICA

07/2014

VISUAL ALARM (FIGURE 6-2)

6-4

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A282 NORTH AMERICA

07/2014

VISUAL ALARM ITEM 1 2 3 3 3 3 3 3 4 5 6 7 8 9 10 11

PART NO. 1586759 1302024 1654011 1652290 1330419 1330424 1330434 2034482 1565407 2097947 1301727 4042833 292522 320159 1460477 1356354 a 4629745

DESCRIPTION

QTY

Capscrew ............................................................................................................

2 Guard (Strobe Light) ...........................................................................................

1 Strobe Light Assembly ........................................................................................

1 Strobe Light (Amber LED) ..............................................................................

1 Connector .......................................................................................................

1 Connector (Secondary Lock) ..........................................................................

1 Terminal .........................................................................................................

2 Tube ............................................................................................................... AR Nut ......................................................................................................................

2 Pad .....................................................................................................................

1 Clamp .................................................................................................................

1 Mounting Weldment ............................................................................................

1 Capscrew ............................................................................................................

2 Washer ...............................................................................................................

2 Nut ......................................................................................................................

2 Bushing ...............................................................................................................

1 Wire Harness (Strobe Light) ...............................................................................

1

FOOTNOTES: a

Not Illustrated

©2014 HYSTER COMPANY

See Service Manual for service procedures.

6-5

UNIT CODE A282 NORTH AMERICA

07/2014

AUDIBLE ALARM (FIGURE 6-3)

ITEM 1 2 3 4 5

6-6

PART NO.

DESCRIPTION

QTY

2064929 18465 15127 15154 15054

Back-Up Alarm (82-102 dbA) (Includes Wire Harness) ......................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

See Service Manual for service procedures.

1 2 4 2 2

©2014 HYSTER COMPANY

UNIT CODE A282 NORTH AMERICA

07/2014

CONVENIENCE TRAY (FIGURE 6-4) WITHOUT LOAD BACKREST EXTENSION

ITEM 1 2

PART NO.

DESCRIPTION

2043148 2044923

Tray , Convenience .............................................................................................

Strap ...................................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1

6-7

UNIT CODE A282 NORTH AMERICA

07/2014

OPERATOR TRAY (FIGURE 6-5)

ITEM 1 2

6-8

PART NO.

DESCRIPTION

QTY

2034665 187727

Tray .....................................................................................................................

Rivet ....................................................................................................................

See Service Manual for service procedures.

1 4

©2014 HYSTER COMPANY

07/2014

UNIT CODE A282 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY

See Service Manual for service procedures.

6-9

UNIT CODE A282 NORTH AMERICA

07/2014

PREMIUM BACK PAD (FIGURE 6-6)

6-10

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A282 NORTH AMERICA

07/2014

PREMIUM BACK PAD ITEM 1 2 2 2 3 3 3 4 4 4 5 6 7 8 8 8 8 9 10 11

PART NO.

DESCRIPTION

2034996 2035403 2103475 2035402 1455813 2103475 2035223 2035404 2103475 2035402 2034997 2305629 227173 2058611 2302852 2059812 2303345 4098296 2035088 278756

Pad .....................................................................................................................

Switch (Lift) .........................................................................................................

Terminal .........................................................................................................

Button .............................................................................................................

Switch (Horn) ......................................................................................................

Terminal .........................................................................................................

Button .............................................................................................................

Switch (Lower) ....................................................................................................

Terminal .........................................................................................................

Button .............................................................................................................

Plate ....................................................................................................................

Terminal Block ....................................................................................................

Screw ..................................................................................................................

Wire Harness (Remote Switch) ..........................................................................

Pin ..................................................................................................................

Connector (4 Way) .........................................................................................

Terminal (Ring) ...............................................................................................

Capscrew ............................................................................................................

Label ...................................................................................................................

Jumper ................................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 2 2 1 2 2 1 2 2 1 2 1 6 1 4 1 4 2 1 2

6-11

UNIT CODE A282 NORTH AMERICA

07/2014

NOTES

6-12

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE A282 NORTH AMERICA

07/2014

7

NUMERICAL INDEX

UNIT CODE A282 NORTH AMERICA

07/2014

SECTION 7 NUMERICAL INDEX PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

13957

4-3 4-5 4-7 4-9 4-11 4-12 2-2 3-3 3-15 6-6 1-6 2-2 2-10 6-6 1-6 3-3 3-10 3-11 3-12 3-13 1-9 2-10 3-3 3-15 6-6 3-10 3-11 3-12 3-13 1-6 1-7 1-7 2-2 3-3 2-7 3-3 3-3 1-9 3-3 2-10 4-3 4-3 3-3 3-3 1-9 3-3 2-2 6-6 3-3

18557 18723

1-6 3-3 3-15 3-3 2-10 5-4 4-7 2-25 2-3 2-8 4-3 3-3 2-13 2-13 2-17 2-17 2-2 2-2 4-3 3-3 2-25 2-25 2-25 2-25 2-7 6-8 3-15 3-7 2-8 3-3 3-9 3-9 1-7 4-3 3-3 3-9 3-9 6-11 2-10 4-16 3-15 3-3 3-15 1-6 1-9 2-8 6-11 2-8 2-10

292503 292507 292522 292529

3-7 2-9 6-5 3-7 3-15 6-2 3-3 3-7 2-8 3-7 3-3 3-15 2-2 1-14 1-2 1-14 2-3 4-3 1-2 1-14 3-7 2-8 3-7 1-2 3-3 3-15 2-10 2-2 2-9 2-10 4-3 4-3 4-3 6-2 3-7 2-9 6-2 3-3 4-3 3-7 1-17 6-2 2-7 2-2 2-9 2-10 2-2 6-5 3-7

320162 326306 326307 335989 335991 369242 374160 376203 382796 389688 927286 1151079 1195971 1301727 1302024 1306270

3-15 3-15 3-15 1-10 1-10 2-4 3-9 1-9 1-17 1-13 2-25 4-16 2-8 6-5 6-5 2-13 2-13 2-13 2-13 2-17 2-17 2-19 2-19 3-10 3-11 3-12 3-13 2-14 2-26 2-13 2-19 2-26 6-5 6-5 6-5 2-17 2-26 2-13 2-17 2-17 2-19 2-10 2-17 2-17 2-17 6-5 2-21 2-21 2-25

15054

15057 15127 15129 15134

15135 15154

15156

15157 15158 15178 15915 15916 15918 15920 15932 16378 16481 16556 16667 16705 16830 16865 18465 18497

34 6 8 7 4 4 5 40 32 5 7 3 11 3 4 17 6 6 8 8 3 10 39 31 4 5 5 7 7 6 3 2 4 11 1 9 18 9 37 9 10 10 44 10 4 48 2 2 36

©2014 HYSTER COMPANY

18754 18865 39374 43205 53123 136687 136985 138573 148606

148615 176640 177946 178190 178191 178192 178195 186493 187727 216877 220277 220359 220368 220418 220436 221712 221721 221852 221937 221941 227173 227177 230886 231410 239503 239906 264146 264150 278756 288835 292501

5 38 30 43 14 5 2 6 22 7 20 22 7 8 3 10 12 13 20 42 3 7 4 5 2 2 17 2 3 19 3 12 4 28 47 9 8 7 8 4 26 5 29 3 2 4 11 1 1

292678 292679 292680 292681 292683 293612 293647 293780 293795 296003 296013 296158 296162 296166 296167 296215 296360 296379 296380 296381 302024 302031 302399 309666 309832 310341 316837 318707 320154 320155 320156 320158 320159 320161

See Service Manual for service procedures.

1 2 8 1 20 4 28 10 6 15 6 18 18 5 6 4 21 7 5 3 13 5 14 4 7 27 3 17 5 17 8 19 19 5 11 4 6 20 27 9 11 3 3 11 3 2 16 9 4

1316468

1322393 1330409 1330414 1330419 1330424 1330434 1330438 1330439

1331362 1351068 1352602 1352603 1356354 1369409 1369410

19 14 15 3 4 3 14 10 10 12 9 3 1 6 2 3 4 14 15 1 11 12 13 4 4 6 6 28 2 19 8 2 3 3 3 7 1 17 4 7 10 6 7 4 4 11 1 5 10 7-1

UNIT CODE A282 NORTH AMERICA

07/2014

NUMERICAL INDEX (continued) PART NO.

1369424 1381094 1382664 1383061 1450957 1451166 1455813 1460477 1462762

1463140

1463141

1463180 1463191 1466406 1474797 1484377 1484557

1484558

1490242 1490243

7-2

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

2-25 2-25 2-25 5-4 2-2 5-4 2-27 3-3 6-11 3-15 6-5 2-13 2-13 2-19 2-19 2-28 2-14 2-14 2-14 2-17 2-19 2-19 2-21 2-21 2-14 2-19 2-21 2-28 2-28 2-14 2-19 2-14 2-19 3-9 5-3 2-14 2-19 2-28 2-14 2-19 2-21 2-28 2-14 2-19 2-21 2-28 2-13 2-19 2-26 2-13 2-19 2-26

1493462 1493464 1493465

2-28 2-28 2-13 2-19 1-13 1-13 2-17 2-17 2-13 2-19 5-3 1-17 1-19 1-19 1-19 1-17 1-17 1-20 3-15 2-14 2-17 2-14 2-17 5-3 5-3 5-3 2-13 2-19 3-15 1-13 5-3 2-13 2-17 2-19 2-26 2-13 2-13 2-17 1-13 2-3 2-14 2-14 2-17 2-19 2-21 2-21 2-14 2-14 2-17 2-19 2-21 2-21

1563732 1565407 1566116

2-4 6-5 2-13 2-17 2-17 2-13 2-17 2-13 1-17 1-17 1-17 1-17 1-18 1-14 2-17 5-3 5-3 5-3 5-3 5-3 5-3 5-3 5-3 5-3 5-3 5-3 1-19 6-5 2-13 2-13 2-14 2-17 2-17 2-19 2-19 2-14 2-14 2-17 2-17 1-19 1-19 3-17 3-16 3-16 3-16 3-16 3-17 1-13 6-5 6-5 2-21 2-21

13 15 8 7 15 8 3 32 3 6 10 12 13 3 5 3 23 24 27 17 1 2 12 14 21 6 13 1 2 24 1 24 1 2 13 24 1 1 21 6 13 2 21 6 13 2 20 14 1 20 14 1

1498262 1498264 1500912 1500913 1502626 1506133 1507332 1507338 1507340 1507343 1507371 1507373 1507379 1508031 1508206 1508211 1512370 1512372 1512373 1525580 1527884 1529043 1529856 1531312

1532219 1532664 1534660 1554902 1561559

1561755

1 1 19 8 12 12 6 7 17 10 9 6 3 1 6 5 12 2 11 26 15 25 16 10 1 1 17 10 3 1 10 19 4 8 2 16 5 8 2 19 23 27 17 2 12 14 23 27 17 2 12 14

1566117 1567318 1568222 1568223 1568225 1568226 1568230 1581852 1582464 1584211 1584212 1584218 1584219 1584220 1584233 1584234 1584235 1584236 1584237 1584486 1586382 1586759 1597773

1597839

1606031 1606032 1641614 1641620 1641923 1641924 1641925 1641926 1646818 1652290 1654011 1655189

See Service Manual for service procedures.

4 4 5 8 13 6 9 2 9 7 4 8 2 2 5 1 14 3 7 11 5 12 9 9 9 14 10 1 5 17 20 7 8 10 14 25 26 15 16 7 9 2 5 6 4 3 5 6 3 3 2 7

PART NO.

1673570 1701703 2013150 2021593 2033589 2033694 2034380 2034382 2034482 2034556 2034665 2034996 2034997 2035088 2035223 2035276 2035402 2035403 2035404 2035534

2035909 2036898 2037110 2037176 2037379 2037487

2037544 2037545 2037552 2038054 2039122 2039298 2039299

PAGE ITEM

2-21 2-21 2-21 5-3 1-6 4-9 1-6 2-8 2-13 2-17 1-10 1-10 6-5 1-7 6-8 6-11 6-11 6-11 6-11 2-13 2-17 6-11 6-11 6-11 6-11 3-10 3-11 3-12 3-13 2-27 3-11 3-13 4-3 3-10 3-12 3-7 3-9 4-5 4-7 4-9 4-11 2-21 2-22 2-22 2-25 5-4 4-11 4-12 4-5 4-6 4-7 4-8

8 10 11 8 1 2 2 2 9 2 9 8 3 1 1 1 5 10 3 1 12 2 4 2 4 7 7 9 9 2 2 2 33 2 2 19 15 4 6 5 6 4 2 3 1 1 8 8 1 1 1 1

©2014 HYSTER COMPANY

UNIT CODE A282 NORTH AMERICA

07/2014

NUMERICAL INDEX (continued) PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

2039300

4-9 4-10 4-7 3-15 5-4 1-9 1-9 1-9 1-10 4-5 4-7 4-9 4-11 2-2 3-15 3-3 3-7 3-7 3-3 6-7 3-15 4-3 5-4 1-13 6-7 3-7 1-2 1-6 3-15 3-15 2-13 2-13 2-14 2-17 2-19 2-19 2-21 2-21 2-22 4-7 4-8 1-13 2-4 3-13 3-13 3-12 3-12 3-12 3-13 3-15 3-15 3-15

2053033 2053035

3-15 3-3 3-9 2-7 2-27 2-22 3-4 1-13 3-15 3-15 2-21 2-21 1-10 2-10 3-3 2-13 2-17 3-10 3-12 3-15 3-11 3-13 2-27 3-11 6-11 6-11 1-10 3-7 3-7 3-7 3-7 3-3 3-7 3-7 3-3 3-7 3-7 3-7 3-7 2-14 2-14 2-17 2-17 4-9 3-7 3-3 6-6 2-13 2-17 4-3 3-15 4-6

2039868 2039895 2040201 2040461 2040462 2040464 2040664 2042262

2042675 2042863 2042872 2042897 2042898 2042915 2043148 2043199 2044152 2044379 2044484 2044923 2045664 2045959 2046757 2046784 2046785 2048593

2048835 2050730 2050774 2051870 2053024 2053025 2053026 2053027 2053028 2053029 2053030 2053031

1 1 7 2 10 8 1 6 5 3 5 3 3 1 12 45 12 7 41 1 8 6 4 8 2 20 3 1 10 13 10 11 22 14 4 7 1 5 1 3 3 8 5 4 3 4 3 5 5 33 25 22

©2014 HYSTER COMPANY

2053043 2053046 2053454 2053835 2053836 2054000 2054072 2054533 2054558 2054573 2056243 2057089 2057847 2058314 2058418 2058421 2058611 2059812 2059897 2059956 2059957 2059958 2059959 2059960 2059961 2059962 2059964 2059965 2059966 2060555

2061914 2062585 2062718 2064929 2068741 2070336 2070448 2075425

PART NO.

7 14 5

14 5 4 15 4 2 13 23 1 12 1 1 28 1 1 5 3 8 8 6 3 8 5 6 13 1 8 4 5 5 8 25 26 15 16 6 17 29 1 1 12 1 21 5

2076000 2077870 2079891 2083927 2084747 2084858 2084859 2084860 2085112 2085166 2085488 2086255

2087507 2088989 2093339 2094089 2094187 2094188 2094189 2094190 2094737 2097947 2098473 2098636 2099021 2099551 2099552 2102311 2102929 2102934 2102935 2103475 2103792 2103793

See Service Manual for service procedures.

PAGE ITEM

4-8 4-10 4-3 4-3 2-10 2-2 2-2 1-2 3-16 2-2 2-2 2-2 2-8 1-2 3-17 2-8 2-2 2-2 2-2 2-2 2-25 6-2 1-6 3-16 2-10 2-10 2-10 2-10 2-10 3-17 6-5 3-15 2-28 3-4 2-21 2-21 2-21 1-13 1-13 1-9 2-25 2-22 2-22 2-22 2-22 2-22 2-22 6-11 6-11 6-11 4-10 4-6

4 6 9 5 5 12 13 1

PART NO.

2103794 2106453 2106479 2302220 2302674 2302695 2302852

7 13 12 1 1 1 6 7 8 9 2 1 7 15 16 7 4 12 6 5 16 3 6 9 5 5 7 2 4 5 6 7 8 9 2 3 4 2 4

2302899 2303042 2303099 2303345

2303500 2303779 2303904 2303911 2303979 2304621 2305055 2305246 2305629 2305689 2306619 2306686 2306889 2306975 2307089 2307134 2307254 2307321 2307359 2307400 2307654 2308136 2308321 2308631 2308914 2309094

PAGE ITEM

4-8 4-12 4-10 1-13 1-13 3-9 5-4 1-19 2-22 2-22 2-22 2-22 2-22 2-22 2-22 2-27 6-11 5-4 3-15 3-3 2-25 2-25 2-25 6-11 2-8 2-8 3-3 3-3 1-9 3-3 3-3 3-3 4-3 6-2 6-11 1-13 3-3 3-3 3-3 3-9 5-4 3-3 1-19 3-15 1-13 1-13 3-15 3-3 3-3 3-9 2-7 3-3

6 6 5 9 13 17 9 11 1 2 3 4 7 8 9 1 8 2 24 31 11 12 14 8 1 1 30 49 5 21 24 46 31 1 6 7 12 16 15 11 3 25 11 9 4 11 23 15 2 5 4 8 7-3

UNIT CODE A282 NORTH AMERICA

07/2014

NUMERICAL INDEX (continued) PART NO.

PAGE ITEM

2309131 2309185 2309579

3-3 4-3 2-13 2-13 2-14 2-17 2-19 2-19 2-21 2-21 2-21 2-21 2-27 1-10 1-10 2-22 1-19 5-4 3-7 3-9 3-3 3-7 3-9 3-9 3-10 4-3 3-10 4-6 4-8 4-10 4-12 4-3 3-17 1-19 1-13 5-3 3-17 4-3 5-3 6-5 4-16 4-17 2-13 2-19 5-3 2-4 1-5 2-4 1-5 2-2 3-15 1-2

2309789 2309812 2310139 2310747 2311041 2311213 2311384 2311820 2311872 4015159 4015768 4016276 4018912

4019940 4028093 4032538 4034189 4035757 4038762 4042822 4042833 4043638 4044070 4046712 4047541 4052389 4053097 4056662 4060227 4061342 4061344 7-4

33 2 10 11 22 14 4 7 1 4 5 15 4 7 10 1 11 18 13 35 16 16 6 3 16 3 3 5 3 3 12 4 5 10 4 3 3 7 5 2 18 11 15 5 11 6 10 10 1 2

PART NO.

4061542 4065123

4068562 4072585 4072586 4072587 4072588 4072701 4072705 4072706 4072708 4076427 4076428 4076429 4076430 4076432 4076757 4076758 4076759 4076760 4076766 4076772 4076773 4076775 4076776 4078440 4078441 4078442 4078443 4078444 4078445 4078446 4078447 4079137 4079138 4081373 4081540 4082296 4082837 4085069 4086730 4096662 4096663 4097108 4097109 4097110 4097111

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

1-5 1-5 4-6 4-8 4-10 4-12 1-6 1-6 1-6 1-6 1-6 1-17 1-17 1-17 1-19 4-4 4-4 4-4 4-4 4-4 1-15 1-16 1-16 1-16 1-19 1-19 1-19 1-19 1-19 1-5 1-5 1-5 1-5 1-5 1-5 1-5 1-5 4-4 4-4 4-11 4-12 2-21 2-4 1-13 1-13 1-14 1-17 1-20 1-19 1-19 1-19 1-19

4098296 4603896 4603980 4604270 4604271 4604272 4604592 4604768 4604801 4604802

6-11 4-3 4-3 4-3 4-3 4-3 4-3 4-3 5-4 4-3 5-4 4-3 4-3 4-3 4-3 4-3 3-3 3-3 3-4 4-3 4-3 4-3 4-3 4-3 4-3 4-5 4-7 4-9 4-11 4-4 4-15 3-4 3-3 3-3 1-10 4-3 4-3 4-3 4-3 4-3 4-3 4-3 4-3 4-15 4-15 4-15 4-15 4-15 4-15 4-15 4-15 4-15

4613467 4613468 4613469 4613477 4613479

4-15 4-15 4-15 4-15 4-15 4-15 4-15 4-15 4-15 4-15 4-15 4-15 4-15 4-15 4-15 4-15 4-15 4-15 4-15 4-15 4-15 4-15 4-15 2-3 4-3 4-5 4-12 4-11 4-12 4-11 4-12 4-11 4-11 4-12 1-5 2-9 2-4 4-16 4-16 4-17 4-16 2-4 2-2 2-2 2-2 4-3 2-26 6-5 2-21 3-4 2-2 2-13

9 2 2 4 2 1 1 1 1 1 2 3 13 5 41 41 41 41 41 1 1 2 3 11 8 8 8 8 1 2 3 4 5 6 7 8 41 41 9 9 15 3 12 1 1 1 12 12 12 12

4607108

4607253 4607254 4607263 4608003 4608589 4608625 4608628 4608629 4608636 4609403

4609863 4610101 4610811 4610812 4610813 4611350 4612496 4613131 4613132 4613134 4613135 4613136 4613137 4613157 4613261 4613458 4613459 4613460 4613461 4613462 4613463 4613464 4613465

See Service Manual for service procedures.

9 26 11 18 23 30 15 11 6 21 11 18 23 29 30 3 1 13 33 39 38 14 32 2 4 4 2 40 50 26 27 1 37 22 25 35 17 24 36 4 28 29 27 15 14 10 12 11

4613480 4613481 4613482 4613483 4613484 4613485 4613486 4613487 4613488 4613489 4613490 4613491 4613492 4613493 4613509 4613510 4613511 4615765 4616337 4616705 4617862 4617863 4617865 4617866 4620701 4620702 4621595 4623706 4626072 4626637 4626638 4626639 4626699 4626700 4629422 4629436 4629437 4629515 4629745 4629902 4631165

13 4 2 6 3 19 5 8 7 21 22 17 18 24 20 23 25 16 9 1 25 26 27 36 5 5 7 7 1 1 5

1 2 2 1 1 2 8 9 6 29

14

©2014 HYSTER COMPANY

UNIT CODE A282 NORTH AMERICA

07/2014

NUMERICAL INDEX (continued) PART NO.

PAGE ITEM

4635409

2-2

14

©2014 HYSTER COMPANY

PART NO.

PAGE ITEM

PART NO.

2-17

PAGE ITEM

2-19

See Service Manual for service procedures.

7-5

UNIT CODE A282 NORTH AMERICA

07/2014

NUMERICAL INDEX (continued) NOTES

7-6

See Service Manual for service procedures.

©2014 HYSTER COMPANY