Hyster C60ZAC (B478) C80ZAC (B479) Parts Manual – PDF DOWNLOAD

C60ZAC (B478) C80ZAC (B479)

1664972 06/2014

©2014 HYSTER COMPANY

UNIT CODE B478 NORTH AMERICA

06/2014

SECTIONS 1

FRAME/DRIVE UNIT

2

ELECTRICAL SYSTEM

3

STEER HANDLE/BRAKE SYSTEM

4

LIFT LINKAGE AND FORKS

5

HYDRAULIC SYSTEM

6

OPTIONS

7

FIELD CONVERSION KITS

8

NUMERICAL INDEX

This Parts Manual is divided into 8 major sections which are listed above. Quick reference to these sections can be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages to the corresponding tab.

06/2014

UNIT CODE B478 NORTH AMERICA

TABLE OF CONTENTS DESCRIPTION

PAGE

A AUDIBLE ALARM ............................................................................................................................................

6-2

B BACK-UP ALARM KIT .....................................................................................................................................

BATTERY CONNECTOR ................................................................................................................................

BATTERY RETENTION ..................................................................................................................................

GALVANIZED ..............................................................................................................................................

BATTERY ROLLERS ......................................................................................................................................

7-2 2-2 1-2 1-4 6-4

C CASTER ASSEMBLY ......................................................................................................................................

CONTROLLER ENCLOSURE FOOD PROCESSING / ARCTIC .................................................................................................................

CONVENIENCE TRAY WITHOUT LOAD BACKREST EXTENSION ...............................................................................................

CONVENIENCE TRAY KIT .............................................................................................................................

COVERS AND FLOORMAT ............................................................................................................................

1-6 2-4 6-6 7-2 1-8

D 3-4 DIRECTION SWITCH ASSEMBLY .................................................................................................................

DUAL LOAD WHEELS .................................................................................................................................... 4-12 E EE CONTACTOR ENCLOSURE ASSEMBLY ................................................................................................

ELECTRIC BRAKE B478 ............................................................................................................................................................

B479 ............................................................................................................................................................

ELECTRICAL ASSEMBLY ..............................................................................................................................

F FORKS AND BATTERY FRAMES ..................................................................................................................

FOOD PROCESSING .................................................................................................................................

2-6 3-2 3-3 2-8 4-2 4-3

H HAND BRAKE ASSEMBLY .............................................................................................................................

3-6 HEAVY DUTY CASTER ..................................................................................................................................

6-8 HIGH SPEED PEDAL ...................................................................................................................................... 2-14 HYDRAULIC ARRANGEMENT B478 ............................................................................................................................................................

5-2 B479 ............................................................................................................................................................

5-4 HYDRAULIC POWER UNIT B478 ............................................................................................................................................................

5-6 B479 ............................................................................................................................................................

5-8 B479 - ALTERNATE PART ......................................................................................................................... 5-10 J JUMPER HARNESS VISUAL ALARM .......................................................................................................................................... 2-20

©2014 HYSTER COMPANY

See Service Manual for service procedures.

i

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TABLE OF CONTENTS (continued) DESCRIPTION

PAGE

L LABELS AND MANUAL .................................................................................................................................. 1-10 LIFT CYLINDER ASSEMBLY .......................................................................................................................... 5-12 LIFT CYLINDER ATTACHING PARTS ...........................................................................................................

4-4 LIFT LINKAGE .................................................................................................................................................

4-6 LOAD BACKREST EXTENSION ..................................................................................................................... 6-10 M MASTER DRIVE UNIT B478 ............................................................................................................................................................

B479 (→ 6/2008) ........................................................................................................................................

B479 (6/2008 →) ........................................................................................................................................

MASTER DRIVE UNIT ASSEMBLY B478 ............................................................................................................................................................

B479 ............................................................................................................................................................

1-12 1-16 1-20 1-24 1-26

O OPERATOR TRAY .......................................................................................................................................... 6-12 P 7-2 PALLET ENTRY AND EXIT KIT ......................................................................................................................

PREMIUM BACK PAD .................................................................................................................................... 6-14 PULL ROD ASSEMBLY ..................................................................................................................................

4-8 FOOD PROCESSING .................................................................................................................................

4-9 R RF TERMINAL ................................................................................................................................................. 6-16 RF TERMINAL KIT ..........................................................................................................................................

7-2 S SINGLE LOAD WHEEL FOUR BEARINGS .......................................................................................................................................

TWO BEARINGS ........................................................................................................................................

STEER HANDLE ARM ASSEMBLY ................................................................................................................

STEER HANDLE ASSEMBLY .........................................................................................................................

QUICK-PICK OPTION .................................................................................................................................

STEER HANDLE HEAD ASSEMBLY ..............................................................................................................

STEER HEAD HEATER COLD STORAGE ONLY .............................................................................................................................

STROBE LIGHT KIT ........................................................................................................................................

4-11 4-10 3-8 3-10 3-12 3-14 6-18 7-2

T TELEMETRY KITS ..........................................................................................................................................

7-2 TRACTION MOTOR B478 ............................................................................................................................................................ 1-28 B479 ............................................................................................................................................................ 1-30 V VISUAL ALARM POLE MOUNTED ........................................................................................................................................ 6-20

ii

See Service Manual for service procedures.

©2014 HYSTER COMPANY

06/2014

UNIT CODE B478 NORTH AMERICA

TABLE OF CONTENTS (continued) DESCRIPTION

PAGE

POLE MOUNTED - ALTERNATE CONFIGURATION ................................................................................ 6-22 W WIRE HARNESS FOOT SWITCH ........................................................................................................................................... 2-16 THERMOSTAT ............................................................................................................................................ 2-12 TILLER HANDLE ......................................................................................................................................... 2-18

©2014 HYSTER COMPANY

See Service Manual for service procedures.

iii

UNIT CODE B478 NORTH AMERICA

06/2014

ABBREVIATIONS QUICK REFERENCE SHEET Listed below are abbreviations used in parts manuals to denote the following expressions: spacer TERM

DEFINITION

TERM

DEFINITION

Amp

Amperes

FRE

Freezer Environment

AR

As Required

in.

inches

BDI

Battery Discharge Indicators

LPG

Liquefied Petroleum Gas

BWI

Brush Wear Indicator

MAP

Manifold Absolute Pressure

CE

Communicator End

mm

millimeters

CRE

Corrosive Environment

MSTS

Microprocessor Spark Timing System

D/B

Date Break

NPT

National Pipe Threads

dbA

Decibel "A" Scale

O/S

Oversize

DE

Drive End

PTO

Power Take Off

ECH

Empty Container Handler

RPM

Revolutions per Minute

ECH-3

Empty Container Handler - 3 High Stacking

S/N

Serial Number

TMM

Truck Management Module

ECH-4

Empty Container Handler - 4 High Stacking

UL Type D

Diesel-Powered Safety Rating

ECH-5

Empty Container Handler - 5 High Stacking

UL Type DS

Diesel-Powered Safety Rating

UL Type E

Battery-Powered Safety Rating

ECH-6

Empty Container Handler - 6 High Stacking

UL Type EE

Battery-Powered Safety Rating

UL Type ES

Battery-Powered Safety Rating

ECH-7

Empty Container Handler - 7 High Stacking

UL Type G

Gasoline-Powered Safety Rating

UL Type GS

Gasoline-Powered Safety Rating

ECM

Electronic Control Module

UL Type LP

Gas-Powered Safety Rating

ECN

Engineering Change Notice

UL Type LPS

LP Gas-Powered Safety Rating

EEPROM

Electrically Erasable Programmable Read Only Memory

U/S

Undersize

EPA

US Environmental Protection Agency

UL

Underwriters Laboratory

EPROM

Electrically Programmable Read Only Memory

V

Volts

iv

See Service Manual for service procedures.

©2014 HYSTER COMPANY

06/2014

UNIT CODE B478 NORTH AMERICA

HOW TO USE THE ILLUSTRATED PARTS MANUAL This parts manual describes and illustrates assemblies, subassemblies, and detail parts needed for service replacement.

©2014 HYSTER COMPANY

The different constructions are indicated by keys and footnotes. The callouts correspond to descriptions found on the next page.

See Service Manual for service procedures.

v

UNIT CODE B478 NORTH AMERICA

06/2014

HOW TO FIND THE DESIRED PART NUMBER

1.

2.

3.

4.

5.

WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN: Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.

Turn to the section you chose. Use the Section Table of Contents to determine the assembly which would normally contain the part required.

Then locate the part on the assembly breakdown page.

WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN: Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).

Locate the assembly the required part is used on and turn to the page indicated for that assembly.

Then locate the part on the assembly breakdown page.

WHEN THE PART NUMBER IS KNOWN: Use the Numerical Index (Page 8-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.

GENERAL:

6.

The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.

Parts Supersession Information. Part numbers that have this history will be displayed in the parts list in the order that they were superseded (from oldest to newest). The superseded part numbers will be shown with a line through them.

Five periods in the PART NO. column (. . . . .) indicate that the part is either Not Serviced Separately or there is a reference to another figure.

A figure reference is denoted by a pointing hand followed by a figure number in the DESCRIPTION column (FFigure 10)

7.

8.

vi

Keys are used to show two or more similar assemblies, RH and LH assembly parts, etc.

Select the appropriate key, "A", "B", "C", "D", or "E" and the corresponding quantity column to find the required parts. Two periods in the QTY column (..) indicate that the part is not used for that assembly.

Indented descriptions under the DESCRIPTION column are used to indicate assemblies and

subparts of assemblies. In the example on the previous page, BEARING CAP (Item 2) is a subpart of the major assembly CASE. 9. Quantities shown are for one assembly. The quantities of the subpart BEARING CAP are indicated as two and two. This means two per CASE assembly.

10. Serial number breaks identify the most current parts information and are shown as follows: → S/N D001H2628 Indicates last serial number affected.

S/N D001H2629 → Indicates the first serial number affected.

S/N D001H1553 ↔ S/N D001H3291 Indicates a range of serial numbers affected.

ECN numbers for pending serial numbers are shown to allow for the inclusion of the most current parts information and are identified as follows: → S/N Pending Per ECN 63243 Indicates a pending serial number for last unit affected.

S/N Pending Per ECN 63243 → Indicates a pending serial number for first unit affected.

Date breaks are used to indicate when a change occurred but a subsequent serial number break was not recorded. This is an arbitrary date usually based on the ECN release and are identified as follows: → D/B 3/00 Indicates that a change occurred sometime within that month for the item affected.

D/B 3/00 → Indicates that a change occurred sometime within that month for the item affected.

D/B 3/00 ↔ D/B 4/00 Indicates a range of production dates of the item affected.

Contact your local dealer for Hyster lift trucks for serial number information for items with a ECN or a date break.

ORDERING PARTS: When ordering replacement parts, give the unit serial number, part number, name of part and quantity required.

For any further information on parts, service, or ordering, consult your local dealer for Hyster lift trucks.

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B478 NORTH AMERICA

06/2014

IDENTIFICATION OF TRUCK SERIAL NUMBERS

(1) and (2)

The first letter and three numbers indicate the truck unit code.

(3)

The second letter indicates the plant of manufacture.

(4)

The four or five digit number indicates the production sequence number of the truck.

(5)

The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.

The letters "I", "O", and "Q" will not be used.

For pending serial numbers contact your local dealer for Hyster lift trucks.

Parts referred to in this book as right or left hand parts are in accordance with the illustration above.

©2014 HYSTER COMPANY

See Service Manual for service procedures.

vii

UNIT CODE B478 NORTH AMERICA

06/2014

PUBLICATIONS Every new lift truck is provided with an OPERATING MANUAL. This manual has information that the operator must know for inspection and operation of the lift truck.

SERVICE MAINTENANCE MANUALS, which provide service and overhaul procedures, and PARTS

MANUALS with complete replacement part identification, are available at a nominal fee from your Hyster dealer to assist users in effectively maintaining Hyster lift trucks in a safe, useful condition. See the list below for information on ordering specific publications for this model lift truck.

PUBLICATION

HYSTER PART NUMBER

Operating Manual........................................................................................................................ 1664863 Service Manual (Complete)......................................................................................................... 1664971 Parts Manual............................................................................................................................... 1664972

viii

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B478 NORTH AMERICA

06/2014

1

FRAME/DRIVE UNIT

06/2014

UNIT CODE B478 NORTH AMERICA

SECTION 1 FRAME/DRIVE UNIT DESCRIPTION

PAGE

BATTERY RETENTION ..................................................................................................................................

GALVANIZED ..............................................................................................................................................

CASTER ASSEMBLY ......................................................................................................................................

COVERS AND FLOORMAT ............................................................................................................................

LABELS AND MANUAL ..................................................................................................................................

MASTER DRIVE UNIT B478 ............................................................................................................................................................

B479 (→ 6/2008) ........................................................................................................................................

B479 (6/2008 →) ........................................................................................................................................

MASTER DRIVE UNIT ASSEMBLY B478 ............................................................................................................................................................

B479 ............................................................................................................................................................

TRACTION MOTOR B478 ............................................................................................................................................................

B479 ............................................................................................................................................................

©2014 HYSTER COMPANY

See Service Manual for service procedures.

1-2 1-4 1-6 1-8 1-10 1-12 1-16 1-20 1-24 1-26 1-28 1-30

1-1

UNIT CODE B478 NORTH AMERICA

06/2014

BATTERY RETENTION (FIGURE 1-1)

1-2

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B478 NORTH AMERICA

06/2014

BATTERY RETENTION ITEM 1 2 3 4 5 6

PART NO.

DESCRIPTION

2034556 15178 15158 221712 236866 2050899

Bracket (With Stud) .............................................................................................

Washer ...............................................................................................................

Washer ...............................................................................................................

Nut ......................................................................................................................

Capscrew ............................................................................................................

Plate ....................................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

2 2 2 2 2 1

1-3

UNIT CODE B478 NORTH AMERICA

06/2014

BATTERY RETENTION (FIGURE 1-2) GALVANIZED

1-4

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B478 NORTH AMERICA

06/2014

BATTERY RETENTION GALVANIZED ITEM 1 2 3 4 5 6 7

PART NO.

DESCRIPTION

2080657 15178 15158 221712 18588 236866 2090812

Bracket ................................................................................................................

Washer ...............................................................................................................

Washer ...............................................................................................................

Nut ......................................................................................................................

Capscrew ............................................................................................................

Capscrew ............................................................................................................

Plate ....................................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

2 4 2 2 2 2 1

1-5

UNIT CODE B478 NORTH AMERICA

06/2014

CASTER ASSEMBLY (FIGURE 1-3)

1-6

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B478 NORTH AMERICA

06/2014

CASTER ASSEMBLY ITEM 1 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

PART NO.

DESCRIPTION

2088888 2091425 2091426 .....

2091427 2046889 2045969 2045970 .....

2045971 2045972 2045973 2045975 2045976 2045977 2045978 2045979 2045982 2045983 2045984 2045985 2045986 2046761 2091428 2045989 2045990 2046762 2079952 2045976 2045991 2045992 2045993 2034403 320160 2039377

Caster Assembly (Spring Loaded) ......................................................................

Fork Assembly, Swivel ...................................................................................

Swivel Fork (Fork w/o Lower Wheel) .........................................................

Top Plate ...............................................................................................

Fork ........................................................................................................

Bearing Pin ............................................................................................

Ball .........................................................................................................

O-Ring ...................................................................................................

Cap ........................................................................................................

Fork (Lower) ...............................................................................................

Capscrew ...................................................................................................

Tube Assy ..................................................................................................

Bushing ......................................................................................................

Locknut .......................................................................................................

Axle Shaft (20 x 90) ....................................................................................

Axle Shaft (20 x 115) ..................................................................................

Clip .............................................................................................................

Spring .........................................................................................................

Tube Assy ..................................................................................................

Washer .......................................................................................................

Capscrew ...................................................................................................

Locknut .......................................................................................................

Wheel Assembly .............................................................................................

Wheel .........................................................................................................

Bearing .......................................................................................................

Tube ...........................................................................................................

Axle Shaft Assembly ......................................................................................

Tube ...........................................................................................................

Locknut .......................................................................................................

Tube ...........................................................................................................

Tube ...........................................................................................................

Capscrew ...................................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Shim ....................................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 1 18 1 1 1 1 1 2 1 1 1 4 2 2 2 2 2 1 1 2 1 1 1 1 2 1 1 2 2 12

1-7

UNIT CODE B478 NORTH AMERICA

06/2014

COVERS AND FLOORMAT (FIGURE 1-4)

ITEM 1 2 3 4 5 6 7 8 9

1-8

PART NO.

DESCRIPTION

QTY

1468389 2054533 335989 335991 2040664 2059897 2309789 2034382 2034380

Cover ..................................................................................................................

Cover ..................................................................................................................

Information Case ................................................................................................

Cover (Information Case) ...................................................................................

Rivet ....................................................................................................................

Floormat ..............................................................................................................

Pad .....................................................................................................................

Clip ......................................................................................................................

Screw ..................................................................................................................

See Service Manual for service procedures.

1 1 1 1 4 1 2 3 3

©2014 HYSTER COMPANY

06/2014

UNIT CODE B478 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY

See Service Manual for service procedures.

1-9

UNIT CODE B478 NORTH AMERICA

06/2014

LABELS AND MANUAL (FIGURE 1-5)

1-10

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B478 NORTH AMERICA

06/2014

LABELS AND MANUAL ITEM 1 2 3 4 5 6 7 7 7 7 8 8 9 10 11 12 13 13 14 15 15 16 17 18 19

PART NO. 1529042 1534660 2305689 2307359 1664863 1624592 275661 1606450 a 196927 a 1467512 2050774 2044484 1664874 1664876 852930 273775 2053015 2106479 2053454 325956 4085069 2307400 1498264 a 1498262 2063906

DESCRIPTION

QTY

Label (Hyster) .....................................................................................................

Label (Patents and Trademarks) ........................................................................

Label (Pinch Warning) ........................................................................................

Label (High Speed) .............................................................................................

Operator Manual .................................................................................................

Label (AC Power) ...............................................................................................

Label (Freezer) ...................................................................................................

Label (Arctic) .......................................................................................................

Label (UL Type EE) ............................................................................................

Label (Corrosion) ................................................................................................

Label (Battery Discharge Notice - AGM Battery) ................................................

Label (Battery Discharge Notice - Flooded Battery) ...........................................

Service Manual (Periodic Maintenence) .............................................................

Service Manual (Diagrams) ................................................................................

Technical Publications ........................................................................................

Strap Clamp ........................................................................................................

Label (Warning) ..................................................................................................

Label (Warning) (Alternate Part) .........................................................................

Label (No Step) ...................................................................................................

U.L. Plate (U.L. Inspection-Type EE) ..................................................................

Label-Serialized UL (Alternate Part) ...................................................................

Rivet ....................................................................................................................

Nameplate (UL) ..................................................................................................

Nameplate (Non-UL) ...........................................................................................

Label (Power and Parking Brake) .......................................................................

3 1 2 1 1 2 2 2 2 2 1 1 1 1 1 1 1 1 2 1 1 4 1 1 1

FOOTNOTES: a

B479 Only

©2014 HYSTER COMPANY

See Service Manual for service procedures.

1-11

UNIT CODE B478 NORTH AMERICA

06/2014

MASTER DRIVE UNIT (FIGURE 1-6) B478

1-12

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B478 NORTH AMERICA

06/2014

MASTER DRIVE UNIT B478 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 22 22 22 22 22 22 22 23 24 24 24 24 24 24 24 24 25 26 27 28 29 30 30 30 30 30 30

PART NO.

DESCRIPTION

2045188 1534179 1479432 1534286 1534181 1534182 1534183 1534186 1534184 1534188 1534189 1534190 1534191 1534287 1534193 1479433 1534194 1534277 1534198 1534199 1534278 1534290 1534202 1534203 1534204 1534205 1534206 1534207 1534208 1534209 1534291 1534210 1534211 1534212 1534213 1534214 1534215 1534216 1534218 1617536 1534220 1534221 1497284 1534222 1534223 1534224 1534225 1534226 1534227 1534228

Master Drive Unit (FFigure 1-9).........................................................................

Plug ................................................................................................................

Seal ................................................................................................................

Support ...........................................................................................................

Bushing ..........................................................................................................

Bearing ...........................................................................................................

Gasket ............................................................................................................

Bolt .................................................................................................................

Housing ..........................................................................................................

Bearing ...........................................................................................................

Plate ...............................................................................................................

Bolt .................................................................................................................

Bushing ..........................................................................................................

Housing ..........................................................................................................

Cover ..............................................................................................................

Plug ................................................................................................................

Washer ...........................................................................................................

Gear ...............................................................................................................

Bearing ...........................................................................................................

Nut ..................................................................................................................

Gear ...............................................................................................................

Bearing ...........................................................................................................

Shim (0.040 in.) ..............................................................................................

Shim (0.043 in.) ..............................................................................................

Shim (0.047 in.) ..............................................................................................

Shim (0.048 in.) ..............................................................................................

Shim (0.049 in.) ..............................................................................................

Shim (0.0496 in.) ............................................................................................

Shim (0.050 in.) ..............................................................................................

Shim (0.051 in.) ..............................................................................................

Spacer ............................................................................................................

Shim (0.071 in.) ..............................................................................................

Shim (0.073 in.) ..............................................................................................

Shim (0.075 in.) ..............................................................................................

Shim (0.077 in.) ..............................................................................................

Shim (0.079 in.) ..............................................................................................

Shim (0.081 in.) ..............................................................................................

Shim (0.083 in.) ..............................................................................................

Shim (0.085 in.) ..............................................................................................

Kit-Gear ..........................................................................................................

Wheel Shaft ....................................................................................................

Cover ..............................................................................................................

Sealing Ring (Wheel Shaft) ............................................................................

Bearing ...........................................................................................................

Shim (0.163 in.) ..............................................................................................

Shim (0.164 in.) ..............................................................................................

Shim (0.165 in.) ..............................................................................................

Shim (0.166 in.) ..............................................................................................

Shim (0.167 in.) ..............................................................................................

Shim (0.168 in.) ..............................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 4 2 1 10 1 1 1 14 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1-13

UNIT CODE B478 NORTH AMERICA

06/2014

MASTER DRIVE UNIT B478 ITEM 30 30 30 30 30 30 30 30 31 32 33 33 33 33 33 33 33 33 33 33 33 34 35 36

1-14

PART NO. 1534229 1534230 1534231 1534232 1534233 1534234 1534235 1534236 1519014 1534249 1534237 1534238 1534239 1534240 1534241 1534242 1534243 1534244 1534245 1534246 1534247 1534248 1497280 1497282

DESCRIPTION

QTY

Shim (0.169 in.) ..............................................................................................

Shim (0.170 in.) ..............................................................................................

Shim (0.171 in.) ..............................................................................................

Shim (0.172 in.) ..............................................................................................

Shim (0.173 in.) ..............................................................................................

Shim (0.175 in.) ..............................................................................................

Shim (0.177 in.) ..............................................................................................

Shim (0.179 in.) ..............................................................................................

Nut ..................................................................................................................

Bearing ...........................................................................................................

Shim (0.035 in.) ..............................................................................................

Shim (0.037 in.) ..............................................................................................

Shim (0.039 in.) ..............................................................................................

Shim (0.041 in.) ..............................................................................................

Shim (0.043 in.) ..............................................................................................

Shim (0.047 in.) ..............................................................................................

Shim (0.048 in.) ..............................................................................................

Shim (0.0488 in.) ............................................................................................

Shim (0.0496 in.) ............................................................................................

Shim (0.050 in.) ..............................................................................................

Shim (0.051 in.) ..............................................................................................

Spacer ............................................................................................................

Plug ................................................................................................................

Gasket ............................................................................................................

See Service Manual for service procedures.

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

©2014 HYSTER COMPANY

06/2014

UNIT CODE B478 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY

See Service Manual for service procedures.

1-15

UNIT CODE B478 NORTH AMERICA

06/2014

MASTER DRIVE UNIT (FIGURE 1-7) B479 (→ 6/2008)

1-16

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B478 NORTH AMERICA

06/2014

MASTER DRIVE UNIT B479 (→ 6/2008) ITEM 1 2 3 4 4 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 30 30 30 30 30 30 30 30 31 31 32 32 32 32 32 32 32

PART NO.

DESCRIPTION

2069768 1534296 1497285 1534297 1534298 1534299 1534300 1534301 1534302 1534303 1534304 1534305 1497280 1497282 1534306 1534191 .....

1534312 1566502 .....

1479433 1479434 1554110 1566504 1534319 1534320 1534321 1534322 1534332 1554108 1534333 1534334 1554095 1554096 1554097 1554098 1554099 1554100 1554101 1554102 1554103 1554105 1554106 1534342 1534343 1534344 1534345 1534346 1534347 1534348

Master Drive Unit (FFigure 1-10).......................................................................

Bolt .................................................................................................................

Seal ................................................................................................................

Cover Plate .....................................................................................................

Shim (0.004 in.) ..............................................................................................

Shim (0.012 in.) ..............................................................................................

Shim (0.020 in.) ..............................................................................................

Sealing Ring ...................................................................................................

Bearing ...........................................................................................................

Support ...........................................................................................................

Bushing ..........................................................................................................

Sealing Ring ...................................................................................................

Plug ................................................................................................................

Gasket ............................................................................................................

Support ...........................................................................................................

Bushing ..........................................................................................................

Housing ..........................................................................................................

Bolt (M10 x 30) ...............................................................................................

Bolt (M10 x 35) ...............................................................................................

Cover ..............................................................................................................

Plug ................................................................................................................

Gasket ............................................................................................................

Cover ..............................................................................................................

Pin ..................................................................................................................

Snap Ring .......................................................................................................

Bearing ...........................................................................................................

Spacer ............................................................................................................

Snap Ring .......................................................................................................

Gear ...............................................................................................................

Nut ..................................................................................................................

Gear ...............................................................................................................

Bearing ...........................................................................................................

Shim (0.119 in.) ..............................................................................................

Shim (0.120 in.) ..............................................................................................

Shim (0.121 in.) ..............................................................................................

Shim (0.122 in.) ..............................................................................................

Shim (0.126 in.) ..............................................................................................

Shim (0.126 in.) ..............................................................................................

Shim (0.134 in.) ..............................................................................................

Shim (0.138 in.) ..............................................................................................

Shim (0.118 in.) ..............................................................................................

Spacer (1.406 in.) ...........................................................................................

Spacer (1.429 in.) ...........................................................................................

Shim (0.047 in.) ..............................................................................................

Shim (0.049 in.) ..............................................................................................

Shim (0.051 in.) ..............................................................................................

Shim (0.055 in.) ..............................................................................................

Shim (0.057 in.) ..............................................................................................

Shim (0.057 in.) ..............................................................................................

Shim (0.059 in.) ..............................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 8 1 1 5 5 5 1 2 1 4 1 1 1 1 2 1 7 6 1 1 1 1 1 1 2 1 1 1 1 1 2 5 5 5 5 5 5 5 5 5 1 1 5 5 5 5 5 5 5 1-17

UNIT CODE B478 NORTH AMERICA

06/2014

MASTER DRIVE UNIT B479 (→ 6/2008) ITEM 32 32 32 32 33 34 35 36 37 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 39 40 41 41 41 41 41 41 41 41 41 41 41 42 43

1-18

PART NO. 1534349 1534350 1534351 1534352 1534353 1554107 1534361 1497284 1534222 1534223 1534224 1534225 1534226 1534227 1534228 1534229 1534230 1534231 1534232 1534233 1534234 1534235 1534236 1534315 1534316 1554114 1534249 1534237 1534238 1534239 1534240 1534241 1534242 1534243 1534244 1534245 1534246 1534247 1534317 1533937

DESCRIPTION

QTY

Shim (0.061 in.) ..............................................................................................

Shim (0.063 in.) ..............................................................................................

Shim (0.065 in.) ..............................................................................................

Shim (0.067 in.) ..............................................................................................

Gear and Pinion .............................................................................................

Wheel Shaft ....................................................................................................

Cover ..............................................................................................................

Sealing Ring (Wheel Shaft) ............................................................................

Bearing ...........................................................................................................

Shim (0.163 in.) ..............................................................................................

Shim (0.164 in.) ..............................................................................................

Shim (0.165 in.) ..............................................................................................

Shim (0.166 in.) ..............................................................................................

Shim (0.167 in.) ..............................................................................................

Shim (0.168 in.) ..............................................................................................

Shim (0.169 in.) ..............................................................................................

Shim (0.170 in.) ..............................................................................................

Shim (0.171 in.) ..............................................................................................

Shim (0.172 in.) ..............................................................................................

Shim (0.173 in.) ..............................................................................................

Shim (0.175 in.) ..............................................................................................

Shim (0.177 in.) ..............................................................................................

Shim (0.179 in.) ..............................................................................................

Shim (0.181 in.) ..............................................................................................

Shim (0.183 in.) ..............................................................................................

Nut , Ring .......................................................................................................

Bearing ...........................................................................................................

Shim (0.035 in.) ..............................................................................................

Shim (0.037 in.) ..............................................................................................

Shim (0.039 in.) ..............................................................................................

Shim (0.041 in.) ..............................................................................................

Shim (0.043 in.) ..............................................................................................

Shim (0.047 in.) ..............................................................................................

Shim (0.048 in.) ..............................................................................................

Shim (0.0488 in.) ............................................................................................

Shim (0.0496 in.) ............................................................................................

Shim (0.050 in.) ..............................................................................................

Shim (0.051 in.) ..............................................................................................

Spacer ............................................................................................................

Wheel Stud .....................................................................................................

See Service Manual for service procedures.

5 5 5 5 1 1 1 1 1 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 1 1 5 5 5 5 5 5 5 5 5 5 5 1 5

©2014 HYSTER COMPANY

06/2014

UNIT CODE B478 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY

See Service Manual for service procedures.

1-19

UNIT CODE B478 NORTH AMERICA

06/2014

MASTER DRIVE UNIT (FIGURE 1-8) B479 (6/2008 →)

1-20

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B478 NORTH AMERICA

06/2014

MASTER DRIVE UNIT B479 (6/2008 →) ITEM 1 2 3 4 4 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 30 30 30 30 30 30 30 30 31 31 32 32 32 32 32 32 32

PART NO.

DESCRIPTION

2069768 1534296 1497285 1534297 1534298 1534299 1534300 1534301 1534302 1534305 1534304 1534305 1497280 1497282 1534306 1534191 1641602 1534312 1566502 1554151 1479433 1479434 1533937 1534317 1534319 1534320 1534321 1534322 1534332 1641530 1641531 1699235 1641534 1641535 1641536 1641537 1641538 1641539 1641540 1641541 1641533 1641543 1641542 1641599 1641553 1641552 1641551 1641550 1641549 1641548

Master Drive Unit ................................................................................................

Bolt .................................................................................................................

Seal ................................................................................................................

Cover Plate .....................................................................................................

Shim (0.004 in.) ..............................................................................................

Shim (0.012 in.) ..............................................................................................

Shim (0.020 in.) ..............................................................................................

Sealing Ring ...................................................................................................

Bearing ...........................................................................................................

Sealing Ring ...................................................................................................

Bushing ..........................................................................................................

Sealing Ring ...................................................................................................

Plug ................................................................................................................

Gasket ............................................................................................................

Support ...........................................................................................................

Bushing ..........................................................................................................

Housing ..........................................................................................................

Bolt (M10 x 30) ...............................................................................................

Bolt (M10 x 35) ...............................................................................................

Cover ..............................................................................................................

Plug ................................................................................................................

Gasket ............................................................................................................

Wheel Stud .....................................................................................................

Spacer ............................................................................................................

Snap Ring .......................................................................................................

Bearing ...........................................................................................................

Spacer ............................................................................................................

Snap Ring .......................................................................................................

Gear ...............................................................................................................

Nut ..................................................................................................................

Gear ...............................................................................................................

Bearing ...........................................................................................................

Shim (0.120 in.) ..............................................................................................

Shim (0.121 in.) ..............................................................................................

Shim (0.122 in.) ..............................................................................................

Shim (0.126 in.) ..............................................................................................

Shim (0.130 in.) ..............................................................................................

Shim (0.134 in.) ..............................................................................................

Shim (0.138 in.) ..............................................................................................

Shim (0.118 in.) ..............................................................................................

Shim (0.119 in.) ..............................................................................................

Spacer (1.429 in.) ...........................................................................................

Spacer (1.406 in.) ...........................................................................................

Shim (0.094 in.) ..............................................................................................

Shim (0.092 in.) ..............................................................................................

Shim (0.090 in.) ..............................................................................................

Shim (0.088 in.) ..............................................................................................

Shim (0.086 in.) ..............................................................................................

Shim (0.084 in.) ..............................................................................................

Shim (0.082 in.) ..............................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1-21

UNIT CODE B478 NORTH AMERICA

06/2014

MASTER DRIVE UNIT B479 (6/2008 →) ITEM 32 32 32 32 33 34 35 36 37 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 39 40 41 41 41 41 41 41 41 41 41 41 41

PART NO. 1641547 1641546 1641545 1641544 1641600 1554107 1534361 1497284 1534222 1534223 1534224 1534225 1534226 1534227 1534228 1534229 1534230 1534231 1534232 1534233 1534234 1534235 1534236 1534315 1554114 1534249 1534237 1534238 1534239 1534240 1534241 1534243 1534244 1534245 1534246 1534247 1534242 a 320159 a 1534186

DESCRIPTION

QTY

Shim (0.080 in.) ..............................................................................................

Shim (0.078 in.) ..............................................................................................

Shim (0.076 in.) ..............................................................................................

Shim (0.074 in.) ..............................................................................................

Gear and Pinion .............................................................................................

Wheel Shaft ....................................................................................................

Cover ..............................................................................................................

Sealing Ring (Wheel Shaft) ............................................................................

Bearing ...........................................................................................................

Shim (0.163 in.) ..............................................................................................

Shim (0.164 in.) ..............................................................................................

Shim (0.165 in.) ..............................................................................................

Shim (0.166 in.) ..............................................................................................

Shim (0.167 in.) ..............................................................................................

Shim (0.168 in.) ..............................................................................................

Shim (0.169 in.) ..............................................................................................

Shim (0.170 in.) ..............................................................................................

Shim (0.171 in.) ..............................................................................................

Shim (0.172 in.) ..............................................................................................

Shim (0.173 in.) ..............................................................................................

Shim (0.175 in.) ..............................................................................................

Shim (0.177 in.) ..............................................................................................

Shim (0.179 in.) ..............................................................................................

Shim (0.181 in.) ..............................................................................................

Nut , Ring .......................................................................................................

Bearing ...........................................................................................................

Shim (0.035 in.) ..............................................................................................

Shim (0.037 in.) ..............................................................................................

Shim (0.039 in.) ..............................................................................................

Shim (0.041 in.) ..............................................................................................

Shim (0.043 in.) ..............................................................................................

Shim (0.048 in.) ..............................................................................................

Shim (0.0488 in.) ............................................................................................

Shim (0.0496 in.) ............................................................................................

Shim (0.050 in.) ..............................................................................................

Shim (0.051 in.) ..............................................................................................

Shim (0.047 in.) ..............................................................................................

Washer ...........................................................................................................

Bolt .................................................................................................................

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

FOOTNOTES: a

Not Illustrated

1-22

See Service Manual for service procedures.

©2014 HYSTER COMPANY

06/2014

UNIT CODE B478 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY

See Service Manual for service procedures.

1-23

UNIT CODE B478 NORTH AMERICA

06/2014

MASTER DRIVE UNIT ASSEMBLY (FIGURE 1-9) B478

1-24

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B478 NORTH AMERICA

06/2014

MASTER DRIVE UNIT ASSEMBLY B478 ITEM 1 2 3 4 5 6 7 7 7 8 9 9 9 10 11 12 13 14 15 16 17 18 19 20 21 22

PART NO. 4028093 1641927 12929 2085166 2045959 1475398 2045188 2040499 2040753 2059612 2038719 2037928 2306688 2059613 1343502 296424 a 15057 a 15129 a 15157 a 239906 a 18557 2039316 2074725 1581851 1581562 287750 1511859

DESCRIPTION

QTY

Kit-Screw (Fixation) ............................................................................................

Snap Ring ...........................................................................................................

Brake Assembly , Magnetic (With Diode) (FFigure 3-1)....................................

Key (Woodruff) ....................................................................................................

Capscrew ............................................................................................................

Master Drive Unit (Manual Steering) (FFigure 1-6)...........................................

Wheel and Tire (Rubber) ....................................................................................

Wheel and Tire (Poly) .........................................................................................

Wheel and Tire (Siped Poly) ...............................................................................

Drive Wheel ....................................................................................................

Tire (Poly) .......................................................................................................

Tire (Rubber) ..................................................................................................

Cushion Tire (Siped Poly) ..............................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Nut ......................................................................................................................

Lockwasher .........................................................................................................

Lockwasher .........................................................................................................

Static Strap (10 in.) .............................................................................................

Capscrew ............................................................................................................

Nut ......................................................................................................................

Traction Motor Assembly ....................................................................................

Washer ...............................................................................................................

Lockwasher .........................................................................................................

Capscrew ............................................................................................................

Dowel ..................................................................................................................

1 2 1 1 4 1 1 1 1 1 1 1 1 5 9 1 2 1 1 1 4 1 4 4 4 2

FOOTNOTES: a

Used with Polyurethane Wheel and Tire Assembly

©2014 HYSTER COMPANY

See Service Manual for service procedures.

1-25

UNIT CODE B478 NORTH AMERICA

06/2014

MASTER DRIVE UNIT ASSEMBLY (FIGURE 1-10) B479

1-26

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B478 NORTH AMERICA

06/2014

MASTER DRIVE UNIT ASSEMBLY B479 ITEM 1 2 3 4 5 6 7 8 8 8 9 10 10 10 11 12 13 14 15 16 17 18 19 20 21

PART NO.

DESCRIPTION

1641923 12929 2084747 2045960 2084746 293689 2069768 2058399 2058400 2088988 2305649 2046757 2046891 2088989 2021593 15057 15129 15157 239906 18557 316828 296426 1581851 1581562 292510

Kit-Screw (Fixing) ...............................................................................................

Snap Ring ...........................................................................................................

Magnetic Brake Assembly (With Diode) (FFigure 1-7)......................................

Key (Woodruff) ....................................................................................................

Traction Motor Assembly (FFigure 1-12)...........................................................

Capscrew ............................................................................................................

Master Drive Unit (Manual Steering) (FFigure 1-7)...........................................

Wheel and Tire (Poly Smooth) (Poly) .................................................................

Wheel and Tire (Siped Poly) ...............................................................................

Wheel and Tire (Poly 80D Black) (Poly 80D) ......................................................

Wheel .............................................................................................................

Cushion Tire (Poly) .........................................................................................

Cushion Tire (Siped Poly) ..............................................................................

Cushion Tire (Poly 80D) .................................................................................

Wheel Nut ...........................................................................................................

Nut ......................................................................................................................

Lockwasher .........................................................................................................

Lockwasher .........................................................................................................

Static Strap (10 in.) .............................................................................................

Capscrew ............................................................................................................

Nut ......................................................................................................................

Washer ...............................................................................................................

Washer ...............................................................................................................

Lockwasher .........................................................................................................

Capscrew ............................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 4 1 1 1 1 1 1 1 1 5 1 1 1 1 2 4 4 4 4 4

1-27

UNIT CODE B478 NORTH AMERICA

06/2014

TRACTION MOTOR (FIGURE 1-11) B478

1-28

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B478 NORTH AMERICA

06/2014

TRACTION MOTOR B478 ITEM 1 2 3 4 5 6 7 8 9 10 11 12

PART NO. 2074725 1595707 1595710 12929 1595712 1591532 2787341 1595711 1595713 1595714 239503 292681 2787345 a 4020677

DESCRIPTION

QTY

Traction Motor Assembly ....................................................................................

Flange ............................................................................................................

Armature .........................................................................................................

Snap Ring ..................................................................................................

Flange ............................................................................................................

1 1 1 2 1

Connector (4 Way) .....................................................................................

Bolt .................................................................................................................

Terminal Board ...............................................................................................

Stator ..............................................................................................................

Nut ..............................................................................................................

Lockwasher ................................................................................................

Connector (2 Way) .....................................................................................

Bearing , Sensor .............................................................................................

1 4 1 1 6 3 1 1

FOOTNOTES: a

Not Illustrated

©2014 HYSTER COMPANY

See Service Manual for service procedures.

1-29

UNIT CODE B478 NORTH AMERICA

06/2014

TRACTION MOTOR (FIGURE 1-12) B479

1-30

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B478 NORTH AMERICA

06/2014

TRACTION MOTOR B479 ITEM 1 1 2 2 3 4 5 6 7 7 8 9 10 11 12 13 14 15 16

PART NO. 2084746 1628666 1595707 1628667 1595710 1706797 12929 1595711 292681 1628668 1595712 1591532 2787341 1628669 1595713 302037 1595714 239503 292681 2787345 1628671 a 4020677

DESCRIPTION

QTY

Traction Motor Assembly (FFigure 1-10)...........................................................

Flange ............................................................................................................

Flange (Alternate Part) ...................................................................................

Armature .........................................................................................................

Armature (Alternate Part) ...............................................................................

Snap Ring ..................................................................................................

Snap Ring ..................................................................................................

Bolt .................................................................................................................

Lockwasher ................................................................................................

Flange ............................................................................................................

Flange (Alternate Part) ...................................................................................

1 1 1 1 1 1 2 1 4 1 1

Connector (4 Way) .....................................................................................

Connector .......................................................................................................

Terminal Board ...............................................................................................

Screw .........................................................................................................

Stator ..............................................................................................................

Nut ..............................................................................................................

Lockwasher ................................................................................................

Connector (2 Way) .....................................................................................

Connector .......................................................................................................

Bearing , Sensor .............................................................................................

1 1 1 2 1 6 3 1 1 1

FOOTNOTES: a

Not Illustrated

©2014 HYSTER COMPANY

See Service Manual for service procedures.

1-31

UNIT CODE B478 NORTH AMERICA

06/2014

NOTES

1-32

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B478 NORTH AMERICA

06/2014

2

ELECTRICAL SYSTEM

06/2014

UNIT CODE B478 NORTH AMERICA

SECTION 2 ELECTRICAL SYSTEM DESCRIPTION

PAGE

BATTERY CONNECTOR ................................................................................................................................

CONTROLLER ENCLOSURE FOOD PROCESSING / ARCTIC .................................................................................................................

EE CONTACTOR ENCLOSURE ASSEMBLY ................................................................................................

ELECTRICAL ASSEMBLY ..............................................................................................................................

HIGH SPEED PEDAL ......................................................................................................................................

JUMPER HARNESS VISUAL ALARM ..........................................................................................................................................

WIRE HARNESS FOOT SWITCH ...........................................................................................................................................

THERMOSTAT ............................................................................................................................................

TILLER HANDLE .........................................................................................................................................

©2014 HYSTER COMPANY

See Service Manual for service procedures.

2-2 2-4 2-6 2-8 2-14 2-20 2-16 2-12 2-18

2-1

UNIT CODE B478 NORTH AMERICA

06/2014

BATTERY CONNECTOR (FIGURE 2-1)

ITEM 1 1 1 1 1 1 1 1 1 2 3 4 5 6

PART NO. 2085488 288835 190809 2303500 2310341 2085112 1195971 2052834 2310341 15054 15154 2033589 220359 264150 a 2044976

DESCRIPTION

QTY

Battery Connector Assy (Red) ............................................................................

1 Battery Connector (Red) ................................................................................

1 Cable .............................................................................................................. AR Terminal .........................................................................................................

2 Terminal .........................................................................................................

2 Battery Connector Assy (Gray) ...........................................................................

1 Battery Connector (Gray) ...............................................................................

1 Sleeve .................................................................................................................

4 Terminal ..............................................................................................................

4 Nut ......................................................................................................................

4 Lockwasher .........................................................................................................

4 Battery Connector Pull Handle ...........................................................................

1 Screw ..................................................................................................................

4 Nut ......................................................................................................................

4 Boot ....................................................................................................................

1

FOOTNOTES: a

2-2

Not Illustrated

See Service Manual for service procedures.

©2014 HYSTER COMPANY

06/2014

UNIT CODE B478 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY

See Service Manual for service procedures.

2-3

UNIT CODE B478 NORTH AMERICA

06/2014

CONTROLLER ENCLOSURE (FIGURE 2-2) FOOD PROCESSING / ARCTIC

2-4

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B478 NORTH AMERICA

06/2014

CONTROLLER ENCLOSURE FOOD PROCESSING / ARCTIC ITEM 1 2 3 4 5 6 7 8

PART NO. 2090893 136687 320156 2094151 2091588 2091590 1536943 2091589 2091587 a 2091534 a 2091535 2033695 2048832 2302852

DESCRIPTION

QTY

Controller Enclosure ...........................................................................................

Nut ..................................................................................................................

Washer ...........................................................................................................

Bolt .................................................................................................................

Gasket ............................................................................................................

Screw .............................................................................................................

Cover ..............................................................................................................

Cover ..............................................................................................................

Enclosure .......................................................................................................

Wire Harness (Thermostat) (Arctic Option) (FFigure 2-5).................................

Heater Harness (Controller Enclosure) (Arctic Option) .......................................

Connector .......................................................................................................

Connector Block .............................................................................................

Pin ..................................................................................................................

1 12 4 4 1 4 1 1 1 1 1 1 1 2

FOOTNOTES: a

Not Illustrated

©2014 HYSTER COMPANY

See Service Manual for service procedures.

2-5

UNIT CODE B478 NORTH AMERICA

06/2014

EE CONTACTOR ENCLOSURE ASSEMBLY (FIGURE 2-3)

2-6

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B478 NORTH AMERICA

06/2014

EE CONTACTOR ENCLOSURE ASSEMBLY ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

PART NO.

DESCRIPTION

292501 296359 320156 2094187 2094089 296215 18865 2094189 2054558 .....

2094190 .....

15127 15154 16378 2094188 227177

Capscrew ............................................................................................................

Washer ...............................................................................................................

Washer ...............................................................................................................

Enclosure Box .....................................................................................................

Grommet .............................................................................................................

Capscrew ............................................................................................................

Capscrew ............................................................................................................

Plate ....................................................................................................................

Insulator ..............................................................................................................

Contactor (FFigure 2-4).....................................................................................

Buss Bar .............................................................................................................

Fuse (FFigure 2-4).............................................................................................

Washer ...............................................................................................................

Lockwasher .........................................................................................................

Capscrew ............................................................................................................

Cover ..................................................................................................................

Screw ..................................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

2 2 2 1 2 2 2 1 2 1 1 1 2 2 2 1 3

2-7

UNIT CODE B478 NORTH AMERICA

06/2014

ELECTRICAL ASSEMBLY (FIGURE 2-4)

2-8

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B478 NORTH AMERICA

06/2014

ELECTRICAL ASSEMBLY ITEM 1 2 3 4 5 6 6 6 7 8 9 10 10 10 11 11 11 12 12 12 13 13 13 14 14 14 15 16 16 17 17 17 17 17 18 18 19 20 21 22 23

PART NO. 293799 320156 2042675 1512440 302399 d 2108908 2084860 194362 2083927 2079891 292501 296379 2085113 195489 2086255 2085498 195489 2086255 2085499 195489 2086255 2084858 195489 2086255 2084859 194362 2083927 296000 a 2106383 b 2106384 254007 262798 4047541 4053097 2051870 2080191 4615233 2051870 15054 15915 15127 18465 c 302012 c 1331362 c 296355 c 292665 c 2096958 c 2091534

©2014 HYSTER COMPANY

DESCRIPTION

QTY

Capscrew ............................................................................................................

Washer ...............................................................................................................

Horn ....................................................................................................................

2 12 1

Nut ......................................................................................................................

Control Module ...................................................................................................

Cable Assy (Power Cable Negative) (Pump -) ...................................................

E-Ring ............................................................................................................

Boot ................................................................................................................

Contactor (24V, 150 Amp) (FFigure 2-3)...........................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Cable Assy (Contactor to Controller B+) ............................................................

Terminal .........................................................................................................

Boot ................................................................................................................

Cable Assy ("V" Cable) .......................................................................................

Terminal .........................................................................................................

Boot ................................................................................................................

Cable Assy ("W" Cable) ......................................................................................

Terminal .........................................................................................................

Boot ................................................................................................................

Cable Assy (2GA, -U) ("U" Cable) ......................................................................

Terminal .........................................................................................................

Boot ................................................................................................................

Cable Assy (Power Cable Pump Positive) ..........................................................

E-Ring ............................................................................................................

Boot ................................................................................................................

Capscrew ............................................................................................................

Controller ............................................................................................................

Controller ............................................................................................................

Ignition Switch (Key) (Start) ................................................................................

Key Set ...........................................................................................................

Ignition Switch (Key) (Start) (Alternate Part) .......................................................

Key Set (Alternate Part) .................................................................................

Ignition Switch (Toggle) (Start) (Optional) ..........................................................

Display , Dash .....................................................................................................

Gasket ............................................................................................................

Ignition Switch (Toggle) (Brake) .........................................................................

Nut ......................................................................................................................

Lockwasher .........................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

Screw ..................................................................................................................

Fuse (400 Amp) (FFigure 2-3)...........................................................................

Washer ...............................................................................................................

Nut ......................................................................................................................

Wire Harness (Main) ...........................................................................................

Wire Harness (Thermostat) (Arctic Option) (FFigure 2-5).................................

6 1 1 2 1 1 2 2 1 2 1 1 2 1 1 2 1 1 2 1 1 2 1 4 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 1 2 1 1 1

See Service Manual for service procedures.

2-9

UNIT CODE B478 NORTH AMERICA

06/2014

FOOTNOTES: a b c d

(B478) (B479) Not Illustrated Use 4004467 Kit-Control Tiller for service

2-10

See Service Manual for service procedures.

©2014 HYSTER COMPANY

06/2014

UNIT CODE B478 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY

See Service Manual for service procedures.

2-11

UNIT CODE B478 NORTH AMERICA

06/2014

WIRE HARNESS (FIGURE 2-5) THERMOSTAT

2-12

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B478 NORTH AMERICA

06/2014

WIRE HARNESS THERMOSTAT ITEM 1 2 3 4 5 6 7

PART NO.

DESCRIPTION

2091534 1369424 2305754 222180 2094794 2034890 2048832 2309579

Wire Harness (Thermostat) ................................................................................

1 Terminal .........................................................................................................

2 Terminal .........................................................................................................

2 Cable .............................................................................................................. AR Thermostat .....................................................................................................

1 Connector .......................................................................................................

1 Connector Block .............................................................................................

1 Socket ............................................................................................................

2

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

2-13

UNIT CODE B478 NORTH AMERICA

06/2014

HIGH SPEED PEDAL (FIGURE 2-6)

2-14

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B478 NORTH AMERICA

06/2014

HIGH SPEED PEDAL ITEM 1 2 3 4 5

PART NO.

DESCRIPTION

15916 186493 320155 2308914 2053043

Lockwasher .........................................................................................................

Screw ..................................................................................................................

Washer ...............................................................................................................

Switch , Foot .......................................................................................................

Wire Harness (Foot Switch) (FFigure 2-7).........................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

2 2 2 1 1

2-15

UNIT CODE B478 NORTH AMERICA

06/2014

WIRE HARNESS (FIGURE 2-7) FOOT SWITCH

ITEM 1 2 3 4 5

2-16

PART NO.

DESCRIPTION

QTY

2053043 2302852 2035909 1450957 2309579 2058418

Wire Harness (Foot Switch) ................................................................................

Pin ..................................................................................................................

Connector .......................................................................................................

E-Spade .........................................................................................................

Socket ............................................................................................................

Connector .......................................................................................................

See Service Manual for service procedures.

1 5 1 2 4 1

©2014 HYSTER COMPANY

06/2014

UNIT CODE B478 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY

See Service Manual for service procedures.

2-17

UNIT CODE B478 NORTH AMERICA

06/2014

WIRE HARNESS (FIGURE 2-8) TILLER HANDLE

2-18

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B478 NORTH AMERICA

06/2014

WIRE HARNESS TILLER HANDLE ITEM 1 1 1 1 2 2 2 2 2 3 4 4 4 4 4 5 5 5 5 6 6 7 7 8 8 8 8 8 9 9 9 9 9

PART NO.

DESCRIPTION

2098587 .....

2303758 2309579 2054071 .....

1561559 1561755 1463140 1463849 275494 .....

1484557 1484558 1463141 1484377 .....

1561559 1561755 1463140 .....

1655189 .....

2099021 .....

2037544 2309579 2054072 1463849 .....

1369409 2309579 2048835 1463849

Wire Harness (Tiller Handle) ..............................................................................

Connector Assembly (CONT MOD ASM) ......................................................

Connector ...................................................................................................

Socket ........................................................................................................

Insulator .....................................................................................................

Connector Assembly (Heater MN Harness) ...................................................

Connector (2 Pin) .......................................................................................

Connector (Secondary Lock) .....................................................................

Terminal (Pin) .............................................................................................

Lubricant ....................................................................................................

Conduit ...........................................................................................................

Connector Assembly (MN Harness) ...............................................................

Connector (2 Socket) .................................................................................

Connector ...................................................................................................

Terminal (Socket) .......................................................................................

Plug ............................................................................................................

Connector Assembly (Parking Brake Switch) .................................................

Connector (2 Pin) .......................................................................................

Connector (Secondary Lock) .....................................................................

Terminal (Pin) .............................................................................................

Connector Assembly ......................................................................................

Receptacle .................................................................................................

Connector Assembly ......................................................................................

Terminal .....................................................................................................

Connector Assembly (Cont HDL) ...................................................................

Receptacle .................................................................................................

Socket ........................................................................................................

Insulator .....................................................................................................

Lubricant ....................................................................................................

Connector Assembly (Cont HDL) ...................................................................

Connector (8 Way) .....................................................................................

Socket ........................................................................................................

Insulator .....................................................................................................

Lubricant ....................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 1 1 1 2 AR AR 1 1 1 1 1 1 1 1 2 5 5 3 3 1 1 9 1 AR 1 1 9 1 AR

2-19

UNIT CODE B478 NORTH AMERICA

06/2014

JUMPER HARNESS (FIGURE 2-9) VISUAL ALARM

ITEM 1 2 3 4 5 6

2-20

PART NO.

DESCRIPTION

QTY

2098247 1330409 1330414 1330433 1310143 1561019 2035276 1462762

Wire Harness (Strobe Light Jumper) ..................................................................

Connector .......................................................................................................

Connector (Secondary Lock) ..........................................................................

Terminal .........................................................................................................

Terminal .........................................................................................................

1 1 1 2 1

Connector (Socket Female) ...........................................................................

E-Ring ............................................................................................................

1 1

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B478 NORTH AMERICA

06/2014

3

STEER HANDLE/BRAKE SYSTEM

06/2014

UNIT CODE B478 NORTH AMERICA

SECTION 3 STEER HANDLE/BRAKE SYSTEM DESCRIPTION

PAGE

DIRECTION SWITCH ASSEMBLY .................................................................................................................

3-4 ELECTRIC BRAKE B478 ............................................................................................................................................................

3-2 B479 ............................................................................................................................................................

3-3 HAND BRAKE ASSEMBLY .............................................................................................................................

3-6 STEER HANDLE ARM ASSEMBLY ................................................................................................................

3-8 STEER HANDLE ASSEMBLY ......................................................................................................................... 3-10 QUICK-PICK OPTION ................................................................................................................................. 3-12 STEER HANDLE HEAD ASSEMBLY .............................................................................................................. 3-14

©2014 HYSTER COMPANY

See Service Manual for service procedures.

3-1

UNIT CODE B478 NORTH AMERICA

06/2014

ELECTRIC BRAKE (FIGURE 3-1) B478

ITEM 1 2 3 4 5

3-2

PART NO.

DESCRIPTION

QTY

2085166 .....

1641614 4038762 1641926 4028093 1641927

Brake Assembly , Magnetic (With Diode) (FFigure 1-9)....................................

Inductor ..........................................................................................................

Friction Disk ....................................................................................................

Flange ............................................................................................................

Hub .................................................................................................................

1 1 1 1 1

Kit-Screw (Extra Long) ...................................................................................

1

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B478 NORTH AMERICA

06/2014

ELECTRIC BRAKE (FIGURE 3-2) B479

ITEM 1 2 3 4 5 6

PART NO.

DESCRIPTION

2084747 ..... .....

1641925 1641924 .....

1641923

Magnetic Brake Assembly (With Diode) (FFigure 1-10)....................................

Inductor ..........................................................................................................

Friction Disc ....................................................................................................

Flange ............................................................................................................

Hub With O-Ring ............................................................................................

Screw .............................................................................................................

Kit-Screw (Fixing) ...........................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 3 1

3-3

UNIT CODE B478 NORTH AMERICA

06/2014

DIRECTION SWITCH ASSEMBLY (FIGURE 3-3)

3-4

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B478 NORTH AMERICA

06/2014

DIRECTION SWITCH ASSEMBLY ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

PART NO.

DESCRIPTION

2053035 .....

1466406 220418 .....

2308631 2311872 .....

221941 221937 .....

2306975 220436 2311041 374160 2037379 2311820 2302220

Switch (Throttle Assy) (FFigure 3-8)..................................................................

Bracket ...........................................................................................................

Sensor (Hall Effect) (Molex) ...........................................................................

Screw .............................................................................................................

Shaft ...............................................................................................................

Bushing ..........................................................................................................

Spring , Torsion ..............................................................................................

Cam Assembly ...............................................................................................

Roll Pin ...........................................................................................................

Roll Pin ...........................................................................................................

Gear ...............................................................................................................

Gear ...............................................................................................................

Screw .............................................................................................................

Spacer ............................................................................................................

Insulator ..........................................................................................................

Microswitch .....................................................................................................

Plate Assembly ...............................................................................................

Stand Off ........................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 2 1 1 1 1 1 1 2 1 3 2 1 1

3-5

UNIT CODE B478 NORTH AMERICA

06/2014

HAND BRAKE ASSEMBLY (FIGURE 3-4)

3-6

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B478 NORTH AMERICA

06/2014

HAND BRAKE ASSEMBLY ITEM 1 2 3 4 5 5 5 5 5 6 7 8 8 8 9 10 11 12 13 14 15 16 17 18 19 20

PART NO.

DESCRIPTION

2059964 2059961 220277 2059956 320161 2059958 2059965 2059966 293648 293605 2059959 2042898 2059957 2059962 2059966 316837 292679 302031 2042897 296158 296162 292680 2311384 2062585 2311041 2037379 2045664

Parking Brake Assy (FFigure 3-8).....................................................................

Bracket ...........................................................................................................

Screw .............................................................................................................

Jumper ...........................................................................................................

Washer ...........................................................................................................

Lever Assy (LH) ..............................................................................................

Lever (LH) ..................................................................................................

Bushing ......................................................................................................

Capscrew ...................................................................................................

Capscrew ...................................................................................................

Grip .................................................................................................................

Spacer ............................................................................................................

Lever Assy (RH) .............................................................................................

Lever (RH) ..................................................................................................

Bushing ......................................................................................................

Nut ..................................................................................................................

Washer ...........................................................................................................

Screw .............................................................................................................

Spring .............................................................................................................

Capscrew .......................................................................................................

Capscrew .......................................................................................................

Washer ...........................................................................................................

Stand Off ........................................................................................................

Bumper ...........................................................................................................

Spacer ............................................................................................................

Microswitch .....................................................................................................

Screw .............................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 2 1 1 1 1 1 1 1 2 1 1 1 1 1 2 2 1 1 1 3 1 2 14 3 2

3-7

UNIT CODE B478 NORTH AMERICA

06/2014

STEER HANDLE ARM ASSEMBLY (FIGURE 3-5)

3-8

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B478 NORTH AMERICA

06/2014

STEER HANDLE ARM ASSEMBLY ITEM 1 1 2 3 4 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 33 34 35 36 37 38

PART NO.

DESCRIPTION

2040844 2045230 320159 136985 296032 293632 388049 292682 136692 2053033 2043199 2307321 2046784 1508031 2042863 2046785 326306 326307 2098473 1318914 216877 292683 320162 292529 2070448 2053031 2307654 2303042 2053030 231410 296167 292681 239503 18723 15154 15054 2053032 2053029 .....

2057847 2053835 2053836 2039895

Plate (B478) ........................................................................................................

Plate (B479) ........................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

Capscrew (B478) ................................................................................................

Capscrew (B479) ................................................................................................

1 1 4 2 2 2

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Instrument Panel .................................................................................................

Capscrew ............................................................................................................

Sleeve .................................................................................................................

Shaft (Stand Off) .................................................................................................

Pin .......................................................................................................................

Key (Squared) .....................................................................................................

Spacer ................................................................................................................

Bearing Cup ........................................................................................................

Bearing Cone ......................................................................................................

Instrument Panel .................................................................................................

4 4 1 2 2 1 1 1 2 2 2 1

Nut ......................................................................................................................

Lockwasher .........................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

Bushing ...............................................................................................................

Tiller Wldmt .........................................................................................................

Lockwasher .........................................................................................................

Locknut ...............................................................................................................

Cover Plate .........................................................................................................

Capscrew ............................................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Shaft (B478) ........................................................................................................

Shaft (B479) ........................................................................................................

Barrel ..................................................................................................................

Plunger ...............................................................................................................

Nut (Reducing) ....................................................................................................

Knob ...................................................................................................................

Shaft ...................................................................................................................

4 4 8 4 2 1 1 1 1 3 2 2 2 4 4 4 1 1 1 1 1 1 1

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

3-9

UNIT CODE B478 NORTH AMERICA

06/2014

STEER HANDLE ASSEMBLY (FIGURE 3-6)

3-10

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B478 NORTH AMERICA

06/2014

STEER HANDLE ASSEMBLY KEY: A: 17 in.

B: 25 in.

ITEM 1 1 1 2 2 3 3 4 4 4 4 4 4 5 6 6 7 8 9

QTY A B

PART NO.

DESCRIPTION

2309131 2103914 2103915 2036898 2037176 2058314 2057089 2058421 2058423 2038012 2038013 2105450 2105451 2036047 2038011 2037175 15134 15156 1316468

Sleeve ........................................................................................................

Tube .......................................................................................................

Link ........................................................................................................

Shaft ...........................................................................................................

Shaft ...........................................................................................................

Bracket (25 in.) ...........................................................................................

Bracket (17 in.) ...........................................................................................

Handle ........................................................................................................

Handle ........................................................................................................

Tube .......................................................................................................

Tube Assy ..............................................................................................

Tube ..................................................................................................

Tube ..................................................................................................

Bushing .............................................................................................

Cover .....................................................................................................

Cover .....................................................................................................

Washer .......................................................................................................

Lockwasher ................................................................................................

Capscrew ...................................................................................................

©2014 HYSTER COMPANY

See Service Manual for service procedures.

1 1 1 ..

1 ..

1 ..

1 ..

1 ..

1 2 ..

1 2 2 2

1 1 1 1 ..

1 ..

1 ..

1 ..

1 ..

2 1 ..

2 2 2

3-11

UNIT CODE B478 NORTH AMERICA

06/2014

STEER HANDLE ASSEMBLY (FIGURE 3-7) QUICK-PICK OPTION

3-12

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B478 NORTH AMERICA

06/2014

STEER HANDLE ASSEMBLY QUICK-PICK OPTION ITEM 1 1 1 2 2 3 3 4 4 4 5 6 7 7 7 8 9 10 10 11 12 13 14

PART NO.

DESCRIPTION

2309131 2103914 2103915 2036898 2037176 2058314 2057089 2053025 2053027 .....

2036047 .....

2053024 2053026 .....

2036047 .....

2053028 2053093 2035534 15134 15156 1316468

Sleeve .................................................................................................................

Tube ...............................................................................................................

Link .................................................................................................................

Shaft ...................................................................................................................

Shaft ...................................................................................................................

Bracket (25 in.) ...................................................................................................

Bracket (17 in.) ...................................................................................................

Handle (RH) (25 in.) ............................................................................................

Handle (RH) (17 in.) ............................................................................................

Tube (LH) .......................................................................................................

Bushing ..........................................................................................................

Handle Cover .................................................................................................

Handle (LH) (25 in.) ............................................................................................

Handle (LH) (17 in.) ............................................................................................

Tube (RH) .......................................................................................................

Bushing ..........................................................................................................

Handle Cover .................................................................................................

Knob (Pick Assist) ...............................................................................................

Knob (Rotary Control) .........................................................................................

Washer ...............................................................................................................

Washer ...............................................................................................................

Lockwasher .........................................................................................................

Capscrew ............................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 2 1 2 2 2 2

3-13

UNIT CODE B478 NORTH AMERICA

06/2014

STEER HANDLE HEAD ASSEMBLY (FIGURE 3-8)

3-14

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B478 NORTH AMERICA

06/2014

STEER HANDLE HEAD ASSEMBLY ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 13 14 15 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 29 30 31 32 33 33 33 34 35 36 37 38 39 40 41 42 43

PART NO. 2059960 309832 292679 2059964 239503 292681 296167 2309094 15916 16705 15915 2306619 2304431 4607253 2053035 2308136 2306889 2306686 15134 15918 16667 2308321 2303979 138573 2054573 2304621 2307134 2307174 2305843 2307701 2302286 4607254 2303779 2303099 1451166 2309131 2103914 2103915 .....

2311213 18497 15932 18723 15154 15054 2042915 177946 18754 a 2098636 a 2053046 a 2098587

©2014 HYSTER COMPANY

DESCRIPTION

QTY

Cover ..............................................................................................................

Capscrew .......................................................................................................

Washer ...........................................................................................................

Parking Brake Assy (FFigure 3-4).................................................................

Nut ..................................................................................................................

Lockwasher ....................................................................................................

Capscrew .......................................................................................................

Screw .............................................................................................................

Lockwasher ....................................................................................................

Screw .............................................................................................................

Lockwasher ....................................................................................................

Screw .............................................................................................................

Base ...............................................................................................................

Handle Base Cover (Alternate Part) ...............................................................

Switch (Throttle Assy) (FFigure 3-3).............................................................

Switch Assy, Actuator .....................................................................................

Actuator ......................................................................................................

Fastener .....................................................................................................

Washer ...............................................................................................................

Lockwasher .........................................................................................................

Screw .............................................................................................................

Support ...........................................................................................................

Screw .............................................................................................................

Washer ...........................................................................................................

Switch (Snap Action) ......................................................................................

Plate ...............................................................................................................

Spring .............................................................................................................

Actuator (Lift) ..................................................................................................

Actuator (Horn) ...............................................................................................

Actuator (Lower) .............................................................................................

Cover ..............................................................................................................

Handle Top Cover (Alternate Part) .................................................................

Label (Directional Arrow) ................................................................................

Link .................................................................................................................

Cotter Pin .......................................................................................................

Sleeve ............................................................................................................

Tube ...........................................................................................................

Link .............................................................................................................

Control Handle Assembly (FFigure 3-6)........................................................

Plate ...............................................................................................................

Capscrew .......................................................................................................

Lockwasher ....................................................................................................

Capscrew .......................................................................................................

Lockwasher ....................................................................................................

Nut ..................................................................................................................

Spacer Block .......................................................................................................

Lockwasher .........................................................................................................

Capscrew ............................................................................................................

Jumper Harness (Park Brake Switch) .................................................................

Wire Harness (Push Button) ...............................................................................

Wire Harness ......................................................................................................

See Service Manual for service procedures.

1 3 3 1 2 2 2 2 2 2 2 2 1 1 1 1 1 1 1 1 4 1 4 8 3 1 6 1 1 1 1 1 1 1 2 1 1 1 1 2 2 2 4 4 4 1 1 1 1 1 1 3-15

UNIT CODE B478 NORTH AMERICA

06/2014

STEER HANDLE HEAD ASSEMBLY ITEM

PART NO.

DESCRIPTION

QTY

2309167 4607263

Kit-Control Handle ..............................................................................................

Kit-Handle (Alternate Part) ..................................................................................

1 1

FOOTNOTES: a

Not Illustrated

3-16

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B478 NORTH AMERICA

06/2014

4

LIFT LINKAGE AND FORKS

06/2014

UNIT CODE B478 NORTH AMERICA

SECTION 4 LIFT LINKAGE AND FORKS DESCRIPTION

PAGE

DUAL LOAD WHEELS .................................................................................................................................... 4-12 FORKS AND BATTERY FRAMES ..................................................................................................................

4-2 FOOD PROCESSING .................................................................................................................................

4-3 LIFT CYLINDER ATTACHING PARTS ...........................................................................................................

4-4 LIFT LINKAGE .................................................................................................................................................

4-6 PULL ROD ASSEMBLY ..................................................................................................................................

4-8 FOOD PROCESSING .................................................................................................................................

4-9 SINGLE LOAD WHEEL FOUR BEARINGS ....................................................................................................................................... 4-11 TWO BEARINGS ........................................................................................................................................ 4-10

©2014 HYSTER COMPANY

See Service Manual for service procedures.

4-1

UNIT CODE B478 NORTH AMERICA

06/2014

FORKS AND BATTERY FRAMES (FIGURE 4-1)

ITEM 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

PART NO. 2054535 2054536 2054537 2054539 a 2054550 a 2054551 a 2054552 a 2087898 b 2054540 b 2054541 b 2054542 b 2054544 ab 2054553 ab 2054554 ab 2054555 b 2087899

DESCRIPTION

QTY

Frame (36 in.) .....................................................................................................

Frame (42 in.) .....................................................................................................

Frame (48 in.) .....................................................................................................

Frame (60 in.) .....................................................................................................

Frame (84 in.) .....................................................................................................

Frame (93 in.) .....................................................................................................

Frame (96 in.) .....................................................................................................

Frame Wldmt (144 in.) ........................................................................................

Frame (36 in.) .....................................................................................................

Frame (42 in.) .....................................................................................................

Frame (48 in.) .....................................................................................................

Frame (60 in.) .....................................................................................................

Frame (84 in.) .....................................................................................................

Frame (93 in.) .....................................................................................................

Frame (96 in.) .....................................................................................................

Frame Wldmt (144 in.) ........................................................................................

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

FOOTNOTES: a

4-2

B479 Only

b

With Load Backrest

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B478 NORTH AMERICA

06/2014

FORKS AND BATTERY FRAMES (FIGURE 4-2) FOOD PROCESSING

ITEM 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

PART NO. 2090971 2090972 2090973 2090974 2090975 2090981 2090982 2090983 2090987 a 2090976 a 2090977 a 2090978 a 2090979 a 2090980 a 2090984 a 2090985 a 2090986 a 2090988

DESCRIPTION

QTY

Frame (36 in.) .....................................................................................................

Frame (42 in.) .....................................................................................................

Frame (48 in.) .....................................................................................................

Frame (54 in.) .....................................................................................................

Frame (60 in.) .....................................................................................................

Frame (84 IN.) ....................................................................................................

Frame (93 in.) .....................................................................................................

Frame (96 in.) .....................................................................................................

Frame (144 in.) ...................................................................................................

Frame (36 in.) .....................................................................................................

Frame (42 in.) .....................................................................................................

Frame (48 in.) .....................................................................................................

Frame (54 in.) .....................................................................................................

Frame (60 in.) .....................................................................................................

Frame (84 in.) .....................................................................................................

Frame (93 in.) .....................................................................................................

Frame (96 in.) .....................................................................................................

Tube Wldmt-Cylinder (144 in.) ............................................................................

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

FOOTNOTES: a

With Load Backrest

©2014 HYSTER COMPANY

See Service Manual for service procedures.

4-3

UNIT CODE B478 NORTH AMERICA

06/2014

LIFT CYLINDER ATTACHING PARTS (FIGURE 4-3)

ITEM 1 2 3 4 5 6 6 7 7 8 9 9 10 11

PART NO. .....

2039114 2039122 2039115 2040201 2039116 4612443 2034090 4043473 2039117 2039903 a 2079959 2039225 13957

DESCRIPTION

QTY

Cylinder Assembly ..............................................................................................

Pin , Pivot ............................................................................................................

Pin .......................................................................................................................

Pin , Pivot ............................................................................................................

Bushing ...............................................................................................................

Pin .......................................................................................................................

Pin , Pivot (Alternate Part) ..................................................................................

Pin .......................................................................................................................

Pin , Lynch (Alternate Part) .................................................................................

Pin , Pivot ............................................................................................................

Link - Upper ........................................................................................................

Link .....................................................................................................................

Bushing ..........................................................................................................

Grease Fitting .....................................................................................................

1 1 3 1 1 1 2 2 2 1 1 1 2 2

FOOTNOTES: a

4-4

Food Processing

See Service Manual for service procedures.

©2014 HYSTER COMPANY

06/2014

UNIT CODE B478 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY

See Service Manual for service procedures.

4-5

UNIT CODE B478 NORTH AMERICA

06/2014

LIFT LINKAGE (FIGURE 4-4)

4-6

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B478 NORTH AMERICA

06/2014

LIFT LINKAGE ITEM 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 15 16 17 18 19 19 20 21 22 23 24 24 25 26 27 28 29 30

PART NO. 2058037 a 2079957 2100235 .....

2007882 2042864 2039905 2033691 2039255 13957 2305246 2040200 2034090 2099626 2035534 2039236 a 2079956 2039226 16041 1458439 136408 2106662 221719 .....

16046 2040196 2039238 a 2079958 2039224 2039118 2039119 2097934 15060 2039122 b 137852

DESCRIPTION

QTY

Link Assy (Rear) .................................................................................................

Link .....................................................................................................................

Bushing ..........................................................................................................

Load Wheel Assembly ........................................................................................

Grease Fitting .....................................................................................................

Bushing ...............................................................................................................

Roller Assembly ..................................................................................................

Pin .......................................................................................................................

Axle Shaft ...........................................................................................................

Grease Fitting .....................................................................................................

Pin .......................................................................................................................

Pin , Pivot ............................................................................................................

Pin .......................................................................................................................

Pin , Pivot ............................................................................................................

Washer ...............................................................................................................

Yoke Assembly ...................................................................................................

Yoke ....................................................................................................................

Bushing ..........................................................................................................

Grease Fitting .....................................................................................................

Nut ......................................................................................................................

Lockwasher .........................................................................................................

Washer , Belleville (Alternate Part) .....................................................................

Nut ......................................................................................................................

Pull Rod Assembly ..............................................................................................

Grease Fitting .....................................................................................................

Pin , Pivot ............................................................................................................

Rocker Arm Assembly ........................................................................................

Rocker Arm .........................................................................................................

Bushing ..........................................................................................................

Pin , Pivot ............................................................................................................

Pin , Pivot ............................................................................................................

Capscrew ............................................................................................................

Nut ......................................................................................................................

Pin .......................................................................................................................

Strap Clamp ........................................................................................................

2 2 4 2 4 4 2 2 2 10 4 2 10 2 4 2 2 4 2 3 2 2 4 2 6 2 2 2 8 2 2 2 2 2 2

FOOTNOTES: a

Food Processing

©2014 HYSTER COMPANY

b

Not Illustrated

See Service Manual for service procedures.

4-7

UNIT CODE B478 NORTH AMERICA

06/2014

PULL ROD ASSEMBLY (FIGURE 4-5)

KEY: A: B478 B: B479 ITEM

1 1 1 1 1 1 1 2 3 4

4-8

QTY A B

PART NO.

DESCRIPTION

2050806 2050807 2050808 2050809 2050810 2050811 2088385 2054545 2054546 2054547 2054548 2054549 2054556 2088384 2039227 1458439 2039315

Pull Rod (36 in.) .........................................................................................

Pull Rod (42 in.) .........................................................................................

Pull Rod (48 in.) .........................................................................................

Pull Rod (54 in.) .........................................................................................

Pull Rod (60 in.) .........................................................................................

Pull Rod ......................................................................................................

Pull Rod (144 in.) .......................................................................................

Pull Rod (36 in.) .....................................................................................

Pull Rod (42 in.) .....................................................................................

Pull Rod (48 in.) .....................................................................................

Pull Rod (54 in.) .....................................................................................

Pull Rod (60 in.) .....................................................................................

Pull Rod .................................................................................................

Pull Rod (144 in.) ...................................................................................

Bushing .............................................................................................

Nut .........................................................................................................

Rod , Threaded ......................................................................................

See Service Manual for service procedures.

1 1 1 1 1 .. ..

1 1 1 1 1 .. ..

2 1 1

1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1

©2014 HYSTER COMPANY

UNIT CODE B478 NORTH AMERICA

06/2014

PULL ROD ASSEMBLY (FIGURE 4-6) FOOD PROCESSING

ITEM

1 1 1 1 1 1 1 2 3 4

PART NO.

DESCRIPTION

2090940 2090941 2090942 2090943 2090944 2090945 2090946 2090933 2090934 2090935 2090936 2090937 2090938 2090939 2039227 1458439 2039315

Pull Rod (36 in.) ..................................................................................................

Pull Rod (42 in.) ..................................................................................................

Pull Rod (48 in) ...................................................................................................

Pull Rod (54 in.) ..................................................................................................

Pull Rod (60 in.) ..................................................................................................

Pull Rod (84, 93, 96 in. Frames) .........................................................................

Pull Rod (144 in. Frame) .....................................................................................

Pull Rod (36 in.) ..............................................................................................

Pull Rod (42 in.) ..............................................................................................

Pull Rod (48 in.) ..............................................................................................

Pull Rod (54 in.) ..............................................................................................

Pull Rod (60 in.) ..............................................................................................

Pull Rod (84, 93, 96 in. Frames) ....................................................................

Pull Rod (144 in. Frame) ................................................................................

Bushing ......................................................................................................

Nut ..................................................................................................................

Rod , Threaded ..............................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1

4-9

UNIT CODE B478 NORTH AMERICA

06/2014

SINGLE LOAD WHEEL (FIGURE 4-7) TWO BEARINGS

ITEM 1 2 3 4 5 6 7

4-10

PART NO.

DESCRIPTION

QTY

4019717 2039298 124629 2042262 2037487 2039868 2033691 2007882

Load Wheel .........................................................................................................

Load Wheel ....................................................................................................

Bearing ...........................................................................................................

Shield ..................................................................................................................

Washer ...............................................................................................................

Axle Shaft ...........................................................................................................

Pin .......................................................................................................................

Grease Fitting .....................................................................................................

See Service Manual for service procedures.

2 1 2 4 4 2 2 2

©2014 HYSTER COMPANY

UNIT CODE B478 NORTH AMERICA

06/2014

SINGLE LOAD WHEEL (FIGURE 4-8) FOUR BEARINGS

ITEM 1 2 3 4 5 6 7 8 9

PART NO.

DESCRIPTION

4019716 2039299 43205 124629 2050730 2037487 2039868 2033691 2042262 2007882

Load Wheel .........................................................................................................

Load Wheel ....................................................................................................

Bearing ...........................................................................................................

Bearing ...........................................................................................................

Spacer ............................................................................................................

Washer ...............................................................................................................

Axle Shaft ...........................................................................................................

Pin .......................................................................................................................

Shield ..................................................................................................................

Grease Fitting .....................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

2 1 2 2 2 4 2 2 4 2

4-11

UNIT CODE B478 NORTH AMERICA

06/2014

DUAL LOAD WHEELS (FIGURE 4-9)

ITEM 1 2 3 4 5 6 7 8

4-12

PART NO.

DESCRIPTION

QTY

2039300 124629 2037487 2042262 2013150 2061914 2033691 2007882

Load Wheel .........................................................................................................

Bearing ...............................................................................................................

Washer ...............................................................................................................

Shield ..................................................................................................................

Spacer ................................................................................................................

Axle Shaft ...........................................................................................................

Pin .......................................................................................................................

Grease Fitting .....................................................................................................

See Service Manual for service procedures.

4 4 4 8 2 2 2 2

©2014 HYSTER COMPANY

UNIT CODE B478 NORTH AMERICA

06/2014

5

HYDRAULIC SYSTEM

06/2014

UNIT CODE B478 NORTH AMERICA

SECTION 5 HYDRAULIC SYSTEM DESCRIPTION

PAGE

HYDRAULIC ARRANGEMENT B478 ............................................................................................................................................................

5-2 B479 ............................................................................................................................................................

5-4 HYDRAULIC POWER UNIT B478 ............................................................................................................................................................

5-6 B479 ............................................................................................................................................................

5-8 B479 - ALTERNATE PART ......................................................................................................................... 5-10 LIFT CYLINDER ASSEMBLY .......................................................................................................................... 5-12

©2014 HYSTER COMPANY

See Service Manual for service procedures.

5-1

UNIT CODE B478 NORTH AMERICA

06/2014

HYDRAULIC ARRANGEMENT (FIGURE 5-1) B478

5-2

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B478 NORTH AMERICA

06/2014

HYDRAULIC ARRANGEMENT B478 ITEM 1 2 3 4 4 5 6 6 7 8 9 10 11 12 13 13

PART NO. .....

2039131 16556 2309185 4009397 2070336 2051167 2077161 2037744 2037745 2050869 296225 136681 292681 16987 4009398 a 4009399

DESCRIPTION

QTY

Lift Cylinder Assembly (FFigure 5-6).................................................................

1 Hydraulic Power Unit (FFigure 5-3)...................................................................

1 Fitting (Elbow) .....................................................................................................

1 Fitting (Elbow) (Elbow) ........................................................................................

2 Adapter (Straight) (Straight)(Alternate Part) .......................................................

1 Tube .................................................................................................................... AR Hose Assy ...........................................................................................................

1 Hose Assy Assy (Alternate Part) ........................................................................

1 Adapter (Straight) ...............................................................................................

1 Fitting (Adapter, With O-Ring) ............................................................................

1 Bracket ................................................................................................................

1 Screw ..................................................................................................................

2 Capscrew ............................................................................................................

3 Lockwasher .........................................................................................................

3 Fitting ..................................................................................................................

1 Fitting (Elbow) (Alternate Part) ...........................................................................

1 Adapter (Straight) ...............................................................................................

1

FOOTNOTES: a

Not Illustrated

©2014 HYSTER COMPANY

See Service Manual for service procedures.

5-3

UNIT CODE B478 NORTH AMERICA

06/2014

HYDRAULIC ARRANGEMENT (FIGURE 5-2) B479

5-4

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B478 NORTH AMERICA

06/2014

HYDRAULIC ARRANGEMENT B479 ITEM 1 2 2 3 4 5 6 7 8 9 10 11 12 13 14

PART NO. .....

2071868 4042822 2309185 2044152 2070336 16556 2077161 2077870 2076000 296003 296379 176640 136985 296381 a 1623790

DESCRIPTION

QTY

Lift Cylinder Assembly (FFigure 5-6).................................................................

1 Pump and Motor (24V) .......................................................................................

1 Pump And Motor (24V) (Alternate Part) (FFigure 5-5)......................................

1 Fitting (Elbow) .....................................................................................................

2 Adapter ...............................................................................................................

1 Tube .................................................................................................................... AR Fitting (Elbow) .....................................................................................................

1 Hose Assy ...........................................................................................................

1 Fitting ..................................................................................................................

1 Bracket , Pump Mounting ...................................................................................

1 Screw ..................................................................................................................

1 Washer ...............................................................................................................

2 Bolt ......................................................................................................................

1 Capscrew ............................................................................................................

2 Washer ...............................................................................................................

3 Kit-Hyd Pump Unit ..............................................................................................

1

FOOTNOTES: a

Not Illustrated

©2014 HYSTER COMPANY

See Service Manual for service procedures.

5-5

UNIT CODE B478 NORTH AMERICA

06/2014

HYDRAULIC POWER UNIT (FIGURE 5-3) B478

5-6

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B478 NORTH AMERICA

06/2014

HYDRAULIC POWER UNIT B478 ITEM 1 2 3 3 3 3 4 5

PART NO.

DESCRIPTION

2039131 1479567 1479569 1466036 1506132 1584237 1474799 1506133 1479570 1474782

Hydraulic Power Unit (FFigure 5-1)...................................................................

Motor ..............................................................................................................

Tank ...............................................................................................................

Poppet Valve ..................................................................................................

1 1 1 1

Valve Assembly ..........................................................................................

Coil .............................................................................................................

Kit-Seal .......................................................................................................

Hydraulic Pump ..............................................................................................

Coupling .........................................................................................................

1 1 1 1 1

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

5-7

UNIT CODE B478 NORTH AMERICA

06/2014

HYDRAULIC POWER UNIT (FIGURE 5-4) B479

5-8

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B478 NORTH AMERICA

06/2014

HYDRAULIC POWER UNIT B479 ITEM 1 2 3 4 5 5 6 7 8 9 9 10 11 12 12 13 13 13 14 15

PART NO. 2071868 1584211 .....

1512373 1512372 1584218 ..... .....

388712 1584233 1584212 1584485 a 1584486 1529856 a 1512370 1584220 1584219 1673570 1584235 1474799 1506132 1584237 a 1506133 1584234 1474797 a 1584489

DESCRIPTION

QTY

Pump and Motor (24V) .......................................................................................

Motor ..............................................................................................................

Nut ..............................................................................................................

Kit-Brush ....................................................................................................

Kit-Brush ....................................................................................................

Tank ...............................................................................................................

Filler Neck ..................................................................................................

O-Ring ........................................................................................................

Breather (Filter Plug) ..................................................................................

Clamp Assembly (Includes Hardware) .......................................................

Pump (Support Flange) ..................................................................................

Power Pack (Without Motor) (Pump) ..............................................................

Kit-Seal .......................................................................................................

Check Valve (Cartridge) .................................................................................

Kit-Seal .......................................................................................................

Relief Valve ....................................................................................................

Block ...............................................................................................................

O-Ring ........................................................................................................

Solenoid Valve (Poppet) .................................................................................

Coil .............................................................................................................

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1

Valve Assembly ..........................................................................................

Kit-Seal .......................................................................................................

Tube ...............................................................................................................

Strainer .......................................................................................................

Disk (Flow Restrictor 0 = 1.5) .........................................................................

1 1 1 1 1

FOOTNOTES: a

Not Illustrated

©2014 HYSTER COMPANY

See Service Manual for service procedures.

5-9

UNIT CODE B478 NORTH AMERICA

06/2014

HYDRAULIC POWER UNIT (FIGURE 5-5) B479 — ALTERNATE PART

5-10

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B478 NORTH AMERICA

06/2014

HYDRAULIC POWER UNIT B479 – ALTERNATE PART ITEM 1 1 1 2 3 4 5 6 7 8 9 9 9 9 10 10 11 12 13 14 14 15

PART NO.

DESCRIPTION

4042822 1584211 1512373 1512372 .....

1584218 4035757 1584233 .....

1584219 1673570 1584235 1584236 1506132 1584237 1506133 1529856 1512370 1584220 1584234 1474797 1584212 1584486 4046712

Pump And Motor (24V) .......................................................................................

Motor ..............................................................................................................

Kit-Brush ....................................................................................................

Kit-Brush ....................................................................................................

Nut ..............................................................................................................

Tank ...............................................................................................................

Plug (Filter) .................................................................................................

Clamp Assembly (Includes Hardware) .......................................................

O-Ring ........................................................................................................

Block ...............................................................................................................

O-Ring ........................................................................................................

Solenoid Valve (Poppet) .................................................................................

Coil .............................................................................................................

1 1 1 1 1 1 1 1 1 1 2 1 1

Valve Assembly ..........................................................................................

Kit-Seal .......................................................................................................

Check Valve (Cartridge) .................................................................................

Kit-Seal .......................................................................................................

Relief Valve ....................................................................................................

Tube ...............................................................................................................

Strainer .......................................................................................................

Pump ..............................................................................................................

Kit-Seal .......................................................................................................

Restrictor , Flow .............................................................................................

1 1 1 1 1 1 1 1 1 1

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

5-11

UNIT CODE B478 NORTH AMERICA

06/2014

LIFT CYLINDER ASSEMBLY (FIGURE 5-6)

ITEM 1 2 3 4 5 6 7 8 9 9 10 11

5-12

PART NO.

DESCRIPTION

QTY

2038055 2040201 2038054 2302899 2044379 2307089 39374 1381094 2302674 1383061 2311937 2307123 1374530

Cylinder Assy (Lift) (B478, B479) (FFigure 5-1, FFigure 5-2)..........................

Bushing ..........................................................................................................

Tube Wldmt-Cylinder ......................................................................................

Locknut ...........................................................................................................

Piston Seal .....................................................................................................

Piston .............................................................................................................

O-Ring ............................................................................................................

Rod Seal .........................................................................................................

Gland ..............................................................................................................

Rod Wiper (Ring) ............................................................................................

Wiper Ring (Alternate Part) ............................................................................

Cylinder Rod (Weldment) ...............................................................................

Bushing ..........................................................................................................

1 2 1 1 1 1 1 1 1 1 1 1 1

2310747

Kit-Seal ...............................................................................................................

1

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B478 NORTH AMERICA

06/2014

6

OPTIONS

06/2014

UNIT CODE B478 NORTH AMERICA

SECTION 6 OPTIONS DESCRIPTION

PAGE

AUDIBLE ALARM ............................................................................................................................................

BATTERY ROLLERS ......................................................................................................................................

CONVENIENCE TRAY WITHOUT LOAD BACKREST EXTENSION ...............................................................................................

HEAVY DUTY CASTER ..................................................................................................................................

LOAD BACKREST EXTENSION .....................................................................................................................

OPERATOR TRAY ..........................................................................................................................................

PREMIUM BACK PAD ....................................................................................................................................

RF TERMINAL .................................................................................................................................................

STEER HEAD HEATER COLD STORAGE ONLY .............................................................................................................................

VISUAL ALARM POLE MOUNTED ........................................................................................................................................

POLE MOUNTED - ALTERNATE CONFIGURATION ................................................................................

©2014 HYSTER COMPANY

See Service Manual for service procedures.

6-2 6-4 6-6 6-8 6-10 6-12 6-14 6-16 6-18 6-20 6-22

6-1

UNIT CODE B478 NORTH AMERICA

06/2014

AUDIBLE ALARM (FIGURE 6-1)

6-2

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B478 NORTH AMERICA

06/2014

AUDIBLE ALARM ITEM 1 2 3 4 5 6 6 6 6 6 6 6

PART NO.

DESCRIPTION

2064929 18465 15127 15154 15054 2094580 1490242 1490243 1330438 1561019 2035276 1462762 1306270

Back-Up Alarm (82-102 dbA) ..............................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Wire Harness (Audible Alarm) ............................................................................

Connector (2 Way) .........................................................................................

Connector .......................................................................................................

Terminal (Socket) ...........................................................................................

1 2 4 2 2 1 1 1 2

Connector (Socket Female) ...........................................................................

E-Ring ............................................................................................................

Terminal .........................................................................................................

1 1 1

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

6-3

UNIT CODE B478 NORTH AMERICA

06/2014

BATTERY ROLLERS (FIGURE 6-2)

6-4

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B478 NORTH AMERICA

06/2014

BATTERY ROLLERS ITEM 1 1 2 3 4 5 6 6 7 7 8 9 10 10

PART NO.

DESCRIPTION

2040462 2079768 264146 15135 16830 2303911 2040464 2079773 2102311 2102312 15920 376203 2102410 2102411

Battery Tray ........................................................................................................

Battery Tray (Galvanized) ...................................................................................

Nut ......................................................................................................................

Washer ...............................................................................................................

Capscrew ............................................................................................................

Roller ..................................................................................................................

Block ...................................................................................................................

Block (Galvanized) ..............................................................................................

Spacer ................................................................................................................

Spacer (Galvanized) ...........................................................................................

Lockwasher .........................................................................................................

Capscrew ............................................................................................................

Side Plate ...........................................................................................................

Side Plate (Food Processing) .............................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 2 2 2 4 2 2 2 2 4 4 2 2

6-5

UNIT CODE B478 NORTH AMERICA

06/2014

CONVENIENCE TRAY (FIGURE 6-3) WITHOUT LOAD BACKREST EXTENSION

ITEM 1 2

6-6

PART NO.

DESCRIPTION

QTY

2043148 2044923

Tray , Convenience .............................................................................................

Strap ...................................................................................................................

See Service Manual for service procedures.

1 1

©2014 HYSTER COMPANY

06/2014

UNIT CODE B478 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY

See Service Manual for service procedures.

6-7

UNIT CODE B478 NORTH AMERICA

06/2014

HEAVY DUTY CASTER (FIGURE 6-4)

6-8

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B478 NORTH AMERICA

06/2014

HEAVY DUTY CASTER KEY: A: w/Standard Bearings B: w/Sealed Bearings ITEM

1 1 1 2 2 3 4 5 6 7 8 8 9 10 11 12 12 12 13 13 13 14 14 14 14 15 16 17 18 19 20 21 22 23 24 25

QTY A B

PART NO.

DESCRIPTION

2079240 2089093 .....

2095520 2053141 2095521 2079954 2095522 2053143 2079955 2079980 2053146 2053147 2069194 2095523 2069195 2045913 2045914 2047714 2095525 2045917 2045919 2097669 194723 2047715 2095527 2045925 2095528 2045920 2045914 2045913 2045923 2095524 388049 292682 2039377 2034403 320160 2079961 136985

Caster Assembly (Spring Loaded) .............................................................

Caster Assembly (Spring Loaded) .............................................................

Swivel Fork ............................................................................................

Swivel Fork ............................................................................................

Plate (Assembled) .............................................................................

Plate ..................................................................................................

Plate (Top) ....................................................................................

Plate ..............................................................................................

Bearing ..........................................................................................

Fork ...................................................................................................

Bracket (Lower) .................................................................................

Spacer ...............................................................................................

Capscrew ..........................................................................................

Spring ................................................................................................

Spring ................................................................................................

Axle ...................................................................................................

Screw ................................................................................................

Lockwasher .......................................................................................

Wheel Assy ............................................................................................

Wheel Assy ............................................................................................

Wheel ................................................................................................

Ball Bearing .......................................................................................

Ball Bearing .......................................................................................

Ball Bearing (Alternate Part) ..............................................................

Axle Shaft Assembly ..............................................................................

Axle Shaft Assembly ..............................................................................

Axle ...................................................................................................

Axle ...................................................................................................

Washer ..............................................................................................

Lockwasher .......................................................................................

Screw ................................................................................................

Fitting (Grease) .................................................................................

O-Ring ...................................................................................................

1 ..

1 ..

1 ..

1 ..

1 1 1 1 1 2 ..

1 1 1 1 ..

1 2 .. ..

1 ..

1 ..

2 1 1 1 ..

..

1 ..

1 ..

1 ..

1 1 1 1 1 1 ..

1 1 1 1 ..

1 1 ..

2 2 ..

1 ..

1 2 1 1 ..

1

Lockwasher ................................................................................................

Shim (Quantity 12 on Poly Drive Tire) ........................................................

Capscrew ...................................................................................................

Washer .......................................................................................................

Pin ..............................................................................................................

Capscrew ...................................................................................................

10 8 2 2 2 8

10 8 2 2 2 8

©2014 HYSTER COMPANY

See Service Manual for service procedures.

6-9

UNIT CODE B478 NORTH AMERICA

06/2014

LOAD BACKREST EXTENSION (FIGURE 6-5)

6-10

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B478 NORTH AMERICA

06/2014

LOAD BACKREST EXTENSION ITEM 1 1 1 1 2

PART NO. 2034649 2034650 a 2090925 a 2090926 18897

DESCRIPTION

QTY

Load Backrest (60 in.) .........................................................................................

Load Backrest (72 in.) .........................................................................................

Load Backrest (60 in.) .........................................................................................

Load Backrest (72 in.) .........................................................................................

Capscrew ............................................................................................................

1 1 1 1 4

FOOTNOTES: a

Food Processing

©2014 HYSTER COMPANY

See Service Manual for service procedures.

6-11

UNIT CODE B478 NORTH AMERICA

06/2014

OPERATOR TRAY (FIGURE 6-6)

ITEM 1 2

6-12

PART NO.

DESCRIPTION

QTY

2034665 187727

Tray .....................................................................................................................

Rivet ....................................................................................................................

See Service Manual for service procedures.

1 4

©2014 HYSTER COMPANY

06/2014

UNIT CODE B478 NORTH AMERICA

NOTES

©2014 HYSTER COMPANY

See Service Manual for service procedures.

6-13

UNIT CODE B478 NORTH AMERICA

06/2014

PREMIUM BACK PAD (FIGURE 6-7)

6-14

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B478 NORTH AMERICA

06/2014

PREMIUM BACK PAD ITEM 1 2 2 2 3 3 3 4 4 4 5 6 7 8 9 10 11

PART NO.

DESCRIPTION

2034996 2035403 2103475 2035402 1455813 2103475 2035223 2035404 2103475 2035402 2034997 2305629 227173 2058611 194133 2035088 278756

Pad .....................................................................................................................

Switch (Lift) (Lift) .................................................................................................

Terminal .........................................................................................................

Button .............................................................................................................

Switch (Horn) (Horn) ...........................................................................................

Terminal .........................................................................................................

Button .............................................................................................................

Switch (Lower) (Lower) .......................................................................................

Terminal .........................................................................................................

Button .............................................................................................................

Plate ....................................................................................................................

Terminal Block ....................................................................................................

Screw ..................................................................................................................

Wire Harness (Remote Switch) ..........................................................................

Capscrew ............................................................................................................

Label ...................................................................................................................

Jumper ................................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 2 2 1 2 2 1 2 2 1 2 1 6 1 2 1 2

6-15

UNIT CODE B478 NORTH AMERICA

06/2014

RF TERMINAL (FIGURE 6-8)

6-16

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B478 NORTH AMERICA

06/2014

RF TERMINAL ITEM 1 2 2 2 2 2 2 2 2 2 2 2 3 4 5 6

PART NO.

DESCRIPTION

2305629 2087507 1369410 2303345 1369424 178195 53123 178191 178190 178192 2102929 2037552 320154 292678 302024 309666

Terminal Block ....................................................................................................

Wire Harness (RF Terminal) ...............................................................................

Terminal (Ring) ...............................................................................................

Terminal (Ring) ...............................................................................................

Terminal .........................................................................................................

Fuse Holder ....................................................................................................

Fuse (5 Amp) ..................................................................................................

Fuse Cap ........................................................................................................

Spring .............................................................................................................

Contact ...........................................................................................................

Terminal .........................................................................................................

Terminal .........................................................................................................

Washer ...............................................................................................................

Lockwasher .........................................................................................................

Screw ..................................................................................................................

Plug .....................................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

1 1 3 3 1 1 1 1 1 2 1 1 2 2 2 1

6-17

UNIT CODE B478 NORTH AMERICA

06/2014

STEER HEAD HEATER (FIGURE 6-9) COLD STORAGE ONLY

6-18

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B478 NORTH AMERICA

06/2014

STEER HEAD HEATER COLD STORAGE ONLY ITEM 1 2 3 4 4 4 5 6 7 8 9 10

PART NO.

DESCRIPTION

2303904 16865 221852 2305055 2102928 2309795 138573 2042872 16667 18754 177946 2306686

Screw ..................................................................................................................

Nut ......................................................................................................................

Lockwasher .........................................................................................................

Resistor ...............................................................................................................

Resistor (20 Watt 75 OHM) ............................................................................

Terminal .........................................................................................................

Washer ...............................................................................................................

Bracket ................................................................................................................

Screw .............................................................................................................

Capscrew ............................................................................................................

Lockwasher .........................................................................................................

Fastener ..............................................................................................................

©2014 HYSTER COMPANY

QTY

See Service Manual for service procedures.

2 2 2 1 1 2 2 1 4 1 1 1

6-19

UNIT CODE B478 NORTH AMERICA

06/2014

VISUAL ALARM (FIGURE 6-10) POLE MOUNTED

6-20

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B478 NORTH AMERICA

06/2014

VISUAL ALARM POLE MOUNTED ITEM 1 2 3 4 5 6 7 7 7 7 7 8 9 10 11 12 13 14

PART NO. 2097946 287831 320157 296360 239503 1302024 2033509 1382130 1330419 1330424 1330434 220498 197067 15916 15052 2097947 1301727 1356354 a 2098247

DESCRIPTION

QTY

Pole Shoe (Strobe Light) ....................................................................................

Capscrew ............................................................................................................

Washer ...............................................................................................................

Washer ...............................................................................................................

Nut ......................................................................................................................

Guard (Strobe Light) ...........................................................................................

Strobe Light Assembly ........................................................................................

Strobe Light ....................................................................................................

Connector .......................................................................................................

Connector (Secondary Lock) ..........................................................................

Terminal .........................................................................................................

Screw ..................................................................................................................

Washer ...............................................................................................................

Lockwasher .........................................................................................................

Nut ......................................................................................................................

Pad .....................................................................................................................

Clamp .................................................................................................................

Bushing ...............................................................................................................

Wire Harness (Strobe Light Jumper) (FFigure 2-9)...........................................

1 2 4 2 2 1 1 1 1 1 2 2 4 2 2 1 1 1 1

FOOTNOTES: a

Not Illustrated

©2014 HYSTER COMPANY

See Service Manual for service procedures.

6-21

UNIT CODE B478 NORTH AMERICA

06/2014

VISUAL ALARM (FIGURE 6-11) POLE MOUNTED — ALTERNATE CONFIGURATION

6-22

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B478 NORTH AMERICA

06/2014

VISUAL ALARM POLE MOUNTED – ALTERNATE CONFIGURATION ITEM 1 2 3 3 3 3 3 3 4 5 6 7 8 9 10 11

PART NO. 1586759 1302024 1654011 1652290 1330419 1330424 1330434 2034482 1565407 2097947 1301727 4042833 292522 320159 1460477 1356354 a 2098247

DESCRIPTION

QTY

Capscrew ............................................................................................................

2 Guard (Strobe Light) ...........................................................................................

1 Strobe Light Assembly ........................................................................................

1 Strobe Light (Amber LED) ..............................................................................

1 Connector .......................................................................................................

1 Connector (Secondary Lock) ..........................................................................

1 Terminal .........................................................................................................

2 Tube ............................................................................................................... AR Nut ......................................................................................................................

2 Pad .....................................................................................................................

1 Clamp .................................................................................................................

1 Mounting Weldment ............................................................................................

1 Capscrew ............................................................................................................

2 Washer ...............................................................................................................

2 Nut ......................................................................................................................

2 Bushing ...............................................................................................................

1 Wire Harness (Strobe Light Jumper) (FFigure 2-9)...........................................

1

FOOTNOTES: a

Not Illustrated

©2014 HYSTER COMPANY

See Service Manual for service procedures.

6-23

UNIT CODE B478 NORTH AMERICA

06/2014

NOTES

6-24

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B478 NORTH AMERICA

06/2014

7

FIELD CONVERSION KITS

06/2014

UNIT CODE B478 NORTH AMERICA

SECTION 7 FIELD CONVERSION KITS DESCRIPTION

PAGE

BACK-UP ALARM KIT .....................................................................................................................................

CONVENIENCE TRAY KIT .............................................................................................................................

PALLET ENTRY AND EXIT KIT ......................................................................................................................

RF TERMINAL KIT ..........................................................................................................................................

STROBE LIGHT KIT ........................................................................................................................................

TELEMETRY KITS ..........................................................................................................................................

7-2 7-2 7-2 7-2 7-2 7-2

©2014 HYSTER COMPANY

7-1

See Service Manual for service procedures.

UNIT CODE B478 NORTH AMERICA

06/2014

BACK-UP ALARM KIT DESCRIPTION Kit-Backup Alarm

PART NUMBER 1636850

STROBE LIGHT KIT DESCRIPTION Strobe Light Kit

PART NUMBER 1661535

RF TERMINAL KIT DESCRIPTION Kit-RF Terminal

PART NUMBER 1636840

PALLET ENTRY AND EXIT KIT DESCRIPTION Kit -Pallet Entry And Exit

PART NUMBER 4022872

CONVENIENCE TRAY KIT DESCRIPTION Kit-Convenience Tray (Without Load Backrest)

PART NUMBER 1500896

TELEMETRY KITS DESCRIPTION

PART NUMBER

Telemetry Kit (FM1 W/GSM)

4063331

Telemetry Kit (FM1 W/WIFI)

4063332

Telemetry Kit (Interlock)

4063334

Telemetry Kit (Hyster Checklist)

4063339

Telemetry Kit (W/ISO Prox Card Reader)

4063836

Telemetry Kit (HID Standard Prox Card Reader)

4063837

Telemetry Kit (W/IClass/MiFare Prox Card Reader)

4063838

7-2

See Service Manual for service procedures.

©2014 HYSTER COMPANY

UNIT CODE B478 NORTH AMERICA

06/2014

8

NUMERICAL INDEX

UNIT CODE B478 NORTH AMERICA

06/2014

SECTION 8 NUMERICAL INDEX PART NO.

PAGE ITEM

12929

1-25 1-27 1-29 1-31 4-4 4-7 6-21 2-2 2-9 3-9 3-15 6-3 1-25 1-27 4-7 2-7 2-9 6-3 1-25 1-27 3-11 3-13 3-15 6-5 2-2 2-7 3-9 3-15 6-3 3-11 3-13 1-25 1-27 1-3 1-5 1-3 1-5 2-9 3-15 2-15 3-15 6-21 3-15 6-5 3-15 4-7 4-7 2-7 5-3

13957 15052 15054

15057 15060 15127 15129 15134 15135 15154

15156 15157 15158 15178 15915 15916 15918 15920 15932 16041 16046 16378 16556

2 2 4 4 11 9 11 2 20 32 40 5 12 12 29 13 22 3 13 13 7 12 17 3 3 14 31 39 4 8 13 14 14 3 3 2 2 21 11 1 9 10 18 8 37 17 22 15 3

©2014 HYSTER COMPANY

PART NO.

16667 16705 16830 16865 16987 18465 18497 18557 18588 18723 18754 18865 18897 39374 43205 53123 124629 136408 136681 136687 136692 136985 137852 138573 176640 177946 178190 178191 178192 178195 186493 187727 190809 194133 194362 194723

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

5-5 3-15 6-19 3-15 6-5 6-19 5-3 2-9 6-3 3-15 1-25 1-27 1-5 3-9 3-15 3-15 6-19 2-7 6-11 5-12 4-11 6-17 4-10 4-11 4-12 4-7 5-3 2-5 3-9 3-9 5-5 6-9 4-7 3-15 6-19 5-5 3-15 6-19 6-17 6-17 6-17 6-17 2-15 6-12 2-2 6-15 2-9 2-9 6-9

195489

2-9 2-9 2-9 2-9 1-11 6-21 3-9 3-7 2-2 3-5 3-5 6-21 1-3 1-5 4-7 6-19 3-5 3-5 2-13 6-15 2-7 3-9 1-3 1-5 1-29 1-31 3-9 3-15 6-21 1-25 1-27 2-9 2-9 6-5 2-2 1-11 2-19 1-11 6-15 1-25 6-21 2-2 2-7 2-9 1-27 6-23 3-9 2-9 6-17

10 11 12 13 7 9 17 2 5 3 12 8 4 4 20 3 9 8 3 7 17 26 5 6 10 13 29 5 5 15 15 17 17 2 6 12 3 7 11 21 2 1 1 8 21 8 20

292679

4

320157

3-7 3-15 3-7 1-29 1-31 1-31 3-9 3-15 5-3 3-9 6-9 3-9 3-7 3-9 3-7 1-27 2-9 2-9 5-5 3-9 3-7 3-7 3-9 3-15 2-7 5-3 2-9 2-7 6-21 2-9 5-5 5-5 1-25 1-27 2-9 6-17 3-7 1-31 2-9 6-17 3-15 1-27 3-7 6-17 2-15 2-5 2-7 2-9 6-21

6 19 7 10 4 2 13 23 2 36 16 16 5 30 38 43 8 7 2 6 2 2 2 3 2 19 11 1 6 3 13 25 22 5 12 42 9 2 2 2 2 2 2 1 9 6 14 13

196927 197067 216877 220277 220359 220418 220436 220498 221712 221719 221852 221937 221941 222180 227173 227177 231410 236866 239503

239906 254007 262798 264146 264150 273775 275494 275661 278756 287750 287831 288835 292501 292510 292522 292529 292665 292678

See Service Manual for service procedures.

292680 292681

292682 292683 293605 293632 293648 293689 293799 296000 296003 296032 296158 296162 296167 296215 296225 296355 296359 296360 296379 296381 296424 296426 302012 302024 302031 302037 302399 309666 309832 316828 316837 320154 320155 320156

10 3 15 11 6 14 28 6 12 5 20 18 5 4 5 6 1 15 10 4 13 14 27 7 6 10 2 4 9 11 14 11 18 5 11 11 4 6 2 17 9 3 3 2 3 2 3 8-1

UNIT CODE B478 NORTH AMERICA

06/2014

NUMERICAL INDEX (continued) PART NO.

PAGE ITEM

320159

1-22 3-9 6-23 1-7 6-9 3-7 3-9 1-11 3-9 3-9 1-8 1-8 3-5 6-5 5-9 1-11 2-2 6-21 6-23 6-21 6-23 6-3 2-20 3-11 3-13 2-20 2-20 6-21 6-23 6-21 6-23 2-20 6-21 6-23 6-3 2-9 1-25 6-21 6-23 2-19 6-17 2-13 6-17 5-12 5-12 6-21 5-12 2-16 3-15 6-15 4-7 4-8

320160 320161 320162 325956 326306 326307 335989 335991 374160 376203 388712 852930 1195971 1301727 1302024 1306270 1310143 1316468 1330409 1330414 1330419 1330424 1330433 1330434 1330438 1331362 1343502 1356354 1369409 1369410 1369424 1374530 1381094 1382130 1383061 1450957 1451166 1455813 1458439 8-2

2 9 32 23 4 19 15 14 15 3 4 14 9 7 11 1 13 6 6 2 6 4 9 14 1 2 7 3 7 3 3 7 3 6 10 14 11 9 2 1 2 11 7 7 9 3 32 3 18 3

PART NO.

1460477 1462762 1463140 1463141 1463849 1466036 1466406 1467512 1468389 1474782 1474797 1474799 1475398 1479432 1479433 1479434 1479567 1479569 1479570 1484377 1484557 1484558 1490242 1490243 1497280 1497282 1497284 1497285 1498262 1498264 1506133 1508031 1511859

PAGE ITEM

PART NO.

PAGE ITEM

4-9 6-23 2-20 6-3 2-19 2-19 2-19 2-19 2-19 2-19 5-7 3-5 1-11 1-8 5-7 5-9 5-11 5-7 5-9 1-25 1-13 1-13 1-17 1-21 1-17 1-21 5-7 5-7 5-7 2-19 2-19 2-19 6-3 6-3 1-14 1-17 1-21 1-14 1-17 1-21 1-13 1-18 1-22 1-17 1-21 1-11 1-11 5-7 5-9 5-11 3-9 1-25

1512370

5-9 5-11 5-9 5-11 5-9 5-11 1-14 1-11 5-9 5-11 1-18 1-21 1-13 1-13 1-13 1-13 1-13 1-13 1-22 1-13 1-13 1-13 1-13 1-17 1-21 1-13 1-13 1-13 1-13 1-13 1-13 1-13 1-13 1-13 1-13 1-13 1-13 1-13 1-13 1-13 1-13 1-13 1-13 1-13 1-13 1-13 1-13 1-13 1-18 1-22 1-13 1-18

3 10 6 6 2 5 4 2 8 9 3 2 7 1 5 15 13 3 13 5 2 15 18 18 19 19 1 2 4 4 4 4 6 6 35 10 10 36 11 11 28 36 36 2 2 18 17 3 9 11 22

1512372 1512373 1519014 1529042 1529856 1533937 1534179 1534181 1534182 1534183 1534184 1534186 1534188 1534189 1534190 1534191 1534193 1534194 1534198 1534199 1534202 1534203 1534204 1534205 1534206 1534207 1534208 1534209 1534210 1534211 1534212 1534213 1534214 1534215 1534216 1534218 1534220 1534221 1534222 1534223

See Service Manual for service procedures.

PART NO.

10 4 1 3 1 31 1 10 10 43 20 1 4 5 6 8 7

1534224

9 10 11 12 13 13 14 16 18 19 22 22 22 22 22 22 22 22 24 24 24 24 24 24 24 24 26 27 29 37 37 30 38

1534230

1534225 1534226 1534227 1534228 1534229

1534231 1534232 1534233 1534234 1534235 1534236 1534237 1534238 1534239 1534240

PAGE ITEM

1-22 1-13 1-18 1-22 1-13 1-18 1-22 1-13 1-18 1-22 1-13 1-18 1-22 1-13 1-18 1-22 1-14 1-18 1-22 1-14 1-18 1-22 1-14 1-18 1-22 1-14 1-18 1-22 1-14 1-18 1-22 1-14 1-18 1-22 1-14 1-18 1-22 1-14 1-18 1-22 1-14 1-18 1-22 1-14 1-18 1-22 1-14 1-18 1-22 1-14 1-18 1-22

38 30 38 38 30 38 38 30 38 38 30 38 38 30 38 38 30 38 38 30 38 38 30 38 38 30 38 38 30 38 38 30 38 38 30 38 38 30 38 38 33 41 41 33 41 41 33 41 41 33 41 41

©2014 HYSTER COMPANY

UNIT CODE B478 NORTH AMERICA

06/2014

NUMERICAL INDEX (continued) PART NO.

PAGE ITEM

1534241

1-14 1-18 1-22 1-14 1-18 1-22 1-14 1-18 1-22 1-14 1-18 1-22 1-14 1-18 1-22 1-14 1-18 1-22 1-14 1-18 1-22 1-14 1-14 1-18 1-22 1-13 1-13 1-13 1-13 1-13 1-13 1-17 1-21 1-17 1-21 1-17 1-21 1-17 1-21 1-17 1-21 1-17 1-21 1-17 1-21 1-17 1-17 1-21 1-17 1-21 1-21 1-17

1534242 1534243 1534244 1534245 1534246 1534247 1534248 1534249 1534277 1534278 1534286 1534287 1534290 1534291 1534296 1534297 1534298 1534299 1534300 1534301 1534302 1534303 1534304 1534305 1534306

33 41 41 33 41 41 33 41 41 33 41 41 33 41 41 33 41 41 33 41 41 34 32 40 40 17 20 3 13 21 23 1 1 3 3 4 4 4 4 4 4 5 5 6 6 7 8 8 9 7 9 12

©2014 HYSTER COMPANY

PART NO.

1534312 1534315 1534316 1534317 1534319 1534320 1534321 1534322 1534332 1534333 1534334 1534342 1534343 1534344 1534345 1534346 1534347 1534348 1534349 1534350 1534351 1534352 1534353 1534361 1534660 1536943 1554095 1554096 1554097 1554098 1554099 1554100 1554101 1554102 1554103 1554105 1554106 1554107 1554108 1554110 1554114

PAGE ITEM

1-21 1-17 1-21 1-18 1-22 1-18 1-18 1-21 1-17 1-21 1-17 1-21 1-17 1-21 1-17 1-21 1-17 1-21 1-17 1-17 1-17 1-17 1-17 1-17 1-17 1-17 1-17 1-18 1-18 1-18 1-18 1-18 1-18 1-22 1-11 2-5 1-17 1-17 1-17 1-17 1-17 1-17 1-17 1-17 1-17 1-17 1-17 1-18 1-22 1-17 1-17 1-18

12 15 15 38 38 38 42 21 22 22 23 23 24 24 25 25 26 26 28 29 32 32 32 32 32 32 32 32 32 32 32 33 35 35 2 6 30 30 30 30 30 30 30 30 30 31 31 34 34 27 20 39

PART NO.

1554151 1561559 1561755 1565407 1566502 1566504 1581562 1581851 1584211 1584212 1584218 1584219 1584220 1584233 1584234 1584235 1584236 1584237 1584485 1584486 1584489 1586759 1595707 1595710 1595711 1595712 1595713 1595714 1606450

See Service Manual for service procedures.

PAGE ITEM

PART NO.

PAGE ITEM

1-22 1-21 2-19 2-19 2-19 2-19 6-23 1-17 1-21 1-17 1-25 1-27 1-25 1-27 5-9 5-11 5-9 5-11 5-9 5-11 5-9 5-11 5-9 5-11 5-9 5-11 5-9 5-11 5-9 5-11 5-11 5-7 5-9 5-11 5-9 5-9 5-11 5-9 6-23 1-29 1-31 1-29 1-31 1-29 1-31 1-29 1-31 1-29 1-31 1-29 1-31 1-11

1617536 1623790 1624592 1628666 1628667 1628668 1628669 1628671 1641530 1641531 1641533 1641534 1641535 1641536 1641537 1641538 1641539 1641540 1641541 1641542 1641543 1641544 1641545 1641546 1641547 1641548 1641549 1641550 1641551 1641552 1641553 1641599 1641600 1641602 1641614 1641923

1-13 5-5 1-11 1-31 1-31 1-31 1-31 1-31 1-21 1-21 1-21 1-21 1-21 1-21 1-21 1-21 1-21 1-21 1-21 1-21 1-21 1-22 1-22 1-22 1-22 1-21 1-21 1-21 1-21 1-21 1-21 1-21 1-22 1-21 3-2 1-27 3-3 3-3 3-3 3-2 1-25 3-2 6-23 6-23 2-19 1-11 1-11 1-11 5-9 5-11 1-21 1-31

39 17 2 5 2 5 4 16 16 21 20 20 19 19 1 1 9 14 5 3 12 7 11 11 8 5 14 12 13 9 9 3 13 9 9 14 1 2 1 3 2 7 5 5 7 8 10 9 12 7

1641924 1641925 1641926 1641927 1652290 1654011 1655189 1664863 1664874 1664876 1673570 1699235 1706797

25 6 1 2 7 9 16 27 28 30 30 30 30 30 30 30 30 30 31 31 32 32 32 32 32 32 32 32 32 32 32 33 14 2 1 6 4 3 4 1 5 3 3 6 5 9 10 12 8 29 3 8-3

UNIT CODE B478 NORTH AMERICA

06/2014

NUMERICAL INDEX (continued) PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

2007882

4-7 4-10 4-11 4-12 4-12 1-27 6-21 2-2 4-7 4-10 4-11 4-12 2-5 4-4 4-7 1-8 1-8 1-7 6-9 6-23 1-3 6-11 6-11 6-12 2-13 6-15 6-15 6-15 6-15 2-20 6-3 6-15 6-15 6-15 6-15 3-13 4-7 2-16 3-11 3-13 3-13 3-11 3-13 3-11 3-11 3-13 3-5 3-7 4-10 4-11 4-12 2-19

2037552 2037744 2037745 2037928 2038011 2038012 2038013 2038054 2038055 2038719 2039114 2039115 2039116 2039117 2039118 2039119 2039122

6-17 5-3 5-3 1-25 3-11 3-11 3-11 5-12 5-12 1-25 4-4 4-4 4-4 4-4 4-7 4-7 4-4 4-7 5-3 5-7 4-7 4-4 4-7 4-8 4-9 4-7 4-7 4-7 4-10 4-11 4-12 4-8 4-9 1-25 1-7 6-9 4-10 4-11 3-9 4-4 4-7 4-7 4-7 4-4 5-12 6-5 6-5 1-25 1-8 1-25 3-9 4-10

2013150 2021593 2033509 2033589 2033691

2033695 2034090 2034380 2034382 2034403 2034482 2034556 2034649 2034650 2034665 2034890 2034996 2034997 2035088 2035223 2035276 2035402 2035403 2035404 2035534 2035909 2036047 2036898 2037175 2037176 2037379 2037487 2037544 8-4

4 7 9 8 5 11 7 4 7 6 7 7 7 12 9 8 31 22 3 1 1 1 1 5 1 5 10 3 5 6 2 4 2 4 11 14 2 5 5 8 2 2 6 2 2 15 19 4 5 3 8

2039131 2039224 2039225 2039226 2039227 2039236 2039238 2039255 2039298 2039299 2039300 2039315 2039316 2039377 2039868 2039895 2039903 2039905 2040196 2040200 2040201 2040462 2040464 2040499 2040664 2040753 2040844 2042262

2 7 8 9 6 4 4 2 8 2 4 6 8 26 27 3 30 2 25 10 16 2 2 15 24 8 1 1 1 4 4 17 33 21 5 6 38 9 6 23 11 5 1 1 6 7 5 7 1 3

PART NO.

2042675 2042863 2042864 2042872 2042897 2042898 2042915 2043148 2043199 2044152 2044379 2044484 2044923 2044976 2045188 2045230 2045664 2045913 2045914 2045917 2045919 2045920 2045923 2045925 2045959 2045960 2045969 2045970 2045971 2045972 2045973 2045975 2045976 2045977 2045978 2045979 2045982 2045983 2045984 2045985 2045986 2045989 2045990 2045991 2045992 2045993

See Service Manual for service procedures.

PAGE ITEM

PART NO.

PAGE ITEM

4-11 4-12 2-9 3-9 4-7 6-19 3-7 3-7 3-15 6-6 3-9 5-5 5-12 1-11 6-6 2-2 1-13 1-25 3-9 3-7 6-9 6-9 6-9 6-9 6-9 6-9 6-9 6-9 6-9 1-25 1-27 1-7 1-7 1-7 1-7 1-7 1-7 1-7 1-7 1-7 1-7 1-7 1-7 1-7 1-7 1-7 1-7 1-7 1-7 1-7 1-7 1-7

2046757 2046761 2046762 2046784 2046785 2046889 2046891 2047714 2047715 2048832

1-27 1-7 1-7 3-9 3-9 1-7 1-27 6-9 6-9 2-5 2-13 2-19 4-11 1-11 4-8 4-8 4-8 4-8 4-8 4-8 5-3 1-3 5-3 2-9 2-9 2-2 1-11 3-13 3-13 3-13 3-13 3-13 3-9 3-9 3-9 3-9 3-9 3-5 3-15 2-15 2-16 3-15 3-13 6-9 6-9 6-9 6-9 1-11 3-9 3-9 2-19 2-19

8 4 3 12 5 6 12 7 41 1 8 4 4 8 2 6 1 20 10 17 11 16 12 13 15 18 14 4 4 5 6 8 9 10 11 12 27 13 14 15 16 17 18 19 20 23 24 28 29 30

2048835 2050730 2050774 2050806 2050807 2050808 2050809 2050810 2050811 2050869 2050899 2051167 2051870 2052834 2053015 2053024 2053025 2053026 2053027 2053028 2053029 2053030 2053031 2053032 2053033 2053035 2053043 2053046 2053093 2053141 2053143 2053146 2053147 2053454 2053835 2053836 2054071 2054072

10 21 25 10 13 4 10 12 14 6 9 4 8

9 6 6 17 19 1 13 7 4 7 4 10 33 25 22 33 7 14 5 10 1 3 6 7 14 36 37 1 8

©2014 HYSTER COMPANY

UNIT CODE B478 NORTH AMERICA

06/2014

NUMERICAL INDEX (continued) PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

2054533 2054535 2054536 2054537 2054539 2054540 2054541 2054542 2054544 2054545 2054546 2054547 2054548 2054549 2054550 2054551 2054552 2054553 2054554 2054555 2054556 2054558 2054573 2057089

1-8 4-2 4-2 4-2 4-2 4-2 4-2 4-2 4-2 4-8 4-8 4-8 4-8 4-8 4-2 4-2 4-2 4-2 4-2 4-2 4-8 2-7 3-15 3-11 3-13 3-9 4-7 3-11 3-13 1-27 1-27 2-16 3-11 3-11 6-15 1-25 1-25 1-8 3-7 3-7 3-7 3-7 3-15 3-7 3-7 3-7 3-15 3-7 3-7 3-7 4-12 3-7

2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 9 23 3 3 35 1 3 3 8 8 5 4 4 8 7 9 6 3 8 5 6 1 1 8

2063906 2064929 2069194 2069195 2069768

4 5 5 8 6 17

2085488 2085498 2085499 2086255

1-11 6-3 6-9 6-9 1-17 1-21 1-27 5-3 5-5 3-9 5-5 5-9 1-25 1-29 5-5 5-3 5-5 5-5 6-9 6-5 6-5 2-9 1-7 6-9 6-9 4-7 4-7 4-7 4-4 6-9 6-9 2-9 1-5 2-9 2-9 1-27 1-31 1-27 3-3 2-9 2-9 2-9 2-2 2-9 1-25 3-2 2-2 2-9 2-9 2-9 2-9 2-9

2087507 2087898 2087899 2088384 2088385 2088888 2088988 2088989 2089093 2090812 2090893 2090925 2090926 2090933 2090934 2090935 2090936 2090937 2090938 2090939 2090940 2090941 2090942 2090943 2090944 2090945 2090946 2090971 2090972 2090973 2090974 2090975 2090976 2090977 2090978 2090979 2090980 2090981 2090982 2090983 2090984 2090985 2090986 2090987 2090988 2091425 2091426 2091427 2091428 2091534

2-9 6-17 4-2 4-2 4-8 4-8 1-7 1-27 1-27 6-9 1-5 2-5 6-11 6-11 4-9 4-9 4-9 4-9 4-9 4-9 4-9 4-9 4-9 4-9 4-9 4-9 4-9 4-9 4-3 4-3 4-3 4-3 4-3 4-3 4-3 4-3 4-3 4-3 4-3 4-3 4-3 4-3 4-3 4-3 4-3 4-3 1-7 1-7 1-7 1-7 2-5 2-9

2057847 2058037 2058314 2058399 2058400 2058418 2058421 2058423 2058611 2059612 2059613 2059897 2059956 2059957 2059958 2059959 2059960 2059961 2059962 2059964 2059965 2059966 2061914 2062585

©2014 HYSTER COMPANY

2070336 2070448 2071868 2074725 2076000 2077161 2077870 2079240 2079768 2079773 2079891 2079952 2079954 2079955 2079956 2079957 2079958 2079959 2079961 2079980 2080191 2080657 2083927 2084746 2084747 2084858 2084859 2084860 2085112 2085113 2085166

19 1 8 9 7 5 5 21 2 18 1 9 6 7 8 1 6 7 26 2 4 15 1 24 9 24 5 18 1 6 14 5 3 13 14 6 1 10 3 1 11 12 10 11 12

See Service Manual for service procedures.

13 2 1 1 1 1 8 10 7 1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 22

PART NO.

2091535 2091587 2091588 2091589 2091590 2094089 2094151 2094187 2094188 2094189 2094190 2094580 2094794 2095520 2095521 2095522 2095523 2095524 2095525 2095527 2095528 2096958 2097669 2097934 2097946 2097947 2098247 2098473 2098587 2098636 2099021 2099626 2100235 2102311 2102312 2102410 2102411 2102928 2102929 2103475 2103914 2103915

PAGE ITEM

2-13 2-5 2-5 2-5 2-5 2-5 2-7 2-5 2-7 2-7 2-7 2-7 6-3 2-13 6-9 6-9 6-9 6-9 6-9 6-9 6-9 6-9 2-9 6-9 4-7 6-21 6-21 6-23 2-20 6-21 6-23 3-9 2-19 3-15 3-15 2-19 4-7 4-7 6-5 6-5 6-5 6-5 6-19 6-17 6-15 6-15 6-15 3-11 3-13 3-15 3-11 3-13

8 4 7 5 5 3 4 16 8 11 6 4 1 1 2 8 19 12 14 14 13 28 1 12 5

16

7 13 2 7 7 10 10 4 2 2 3 4 1 1 33 1 1 8-5

UNIT CODE B478 NORTH AMERICA

06/2014

NUMERICAL INDEX (continued) PART NO.

2105450 2105451 2106383 2106384 2106479 2106662 2108908 2302220 2302286 2302674 2302852 2302899 2303042 2303099 2303345 2303500 2303758 2303779 2303904 2303911 2303979 2304431 2304621 2305055

8-6

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

3-15 3-11 3-11 2-9 2-9 1-11 4-7 2-9 3-5 3-15 5-12 2-5 2-16 5-12 3-9 3-15 6-17 2-2 2-19 3-15 6-19 6-5 3-15 3-15 3-15 6-19

2305246 2305629

4-7 6-15 6-17 1-27 1-11 2-13 3-15 3-15 3-15 6-19 1-25 3-15 3-5 5-12 5-12 3-15 3-15 3-9 1-11 1-11 3-9 3-15 3-15 3-15 3-5 2-15

2309094 2309131

3-15 3-11 3-13 3-15 3-16 5-3 5-5 2-13 2-16 2-19 2-19 2-19 1-8 6-19 2-2 2-2 5-12 3-5 3-7 3-15 3-7 3-5 3-5 5-12 1-29

33 4 4 16 16 13 19 5 17 29 8 1 3 24 31 2 1 1 30 1 5 21 13 24 4

2305649 2305689 2305754 2305843 2306619 2306686 2306688 2306889 2306975 2307089 2307123 2307134 2307174 2307321 2307359 2307400 2307654 2307701 2308136 2308321 2308631 2308914

10 6 1 9 3 2 27 12 16 10 9 15 11 5 10 25 26 9 4 16 23 28 15 20 5 4

2309167 2309185 2309579

2309789 2309795 2310341 2310747 2311041 2311213 2311384 2311820 2311872 2311937 2787341

See Service Manual for service procedures.

8 1 1 33 4 3 7 4 1 8 9 7 4 1 1 13 18 35 16 16 6 9 6

PART NO.

2787345 4009397 4009398 4009399 4019716 4019717 4020677 4035757 4038762 4042822 4042833 4043473 4046712 4047541 4053097 4085069 4607253 4607254 4607263 4612443 4615233

PAGE ITEM

1-31 1-29 1-31 5-3 5-3 5-3 4-11 4-10 1-29 1-31 5-11 3-2 5-5 5-11 6-23 4-4 5-11 2-9 2-9 1-11 3-15 3-15 3-16 4-4 2-9

8 12 15 4 13

4 3 2 7 7 15 17 17 15 13 29 6 18

©2014 HYSTER COMPANY